< a aS Me ALBERT R. MANN LIBRARY NEW YorK STATE COLLEGES OF AGRICULTURE AND HoME ECONOMICS AT CORNELL UNIVERSITY 3 5 = 638 = Cornell University Library The original of this book is in the Cornell University Library. There are no known copyright restrictions in the United States on the use of the text. http:/Awww.archive.org/details/cu31924002997629 Gp : tt f NOTES : THE UTILIZATION OF FORESTS, A COURSE OF LECTURES DELIVERED AT THE IMPERIAL FOREST SCHOOL, DEHRA BUN, INDIA, BY Ek. E. FERNANDEZ, DEPUTY DIRECTOR AND PROFESSOR OF FORESTRY AT THAT INSTITUTION. if ILLUSTRATIONS. ROORKEE: | PRINTED AT THE THOMASON CIVIL ENGINEERING COLLEGE PRESS. | v4 —_ —— ee H. M. ROBEY, SUPERINTENDENT. NOTES ON THE UTILIZATION OF FORESTS, BEING A COURSE OF LECTURES DELIVERED AT THE IMPERIAL FOREST SCHOOL, DEHRA DUN, INDIA, BY E, E. FERNANDEZ, DEPUTY DIRECTOR AND PROFESSOR OF FORESTRY AT THAT INSTITUTION. 74 ILLUSTRATIONS. ROORKEE: PRINTED AT THE THOMASON CIVIL ENGINEERING COLLEGE PRESS. ——. - 1891. ROORKEE: H M, ROBEY, SUPERINTENDENT, THOMASON COLLEGE PRESS, PREFACE. THE majority of our Students come to us with very imper- fectly developed minds, and a totally insufficient know- ledge of the English language. They are thus quite incapable of following with profit and taking down accurate notes of currently delivered lectures. This would be no great disadvantage if text-books of all the subjects taught were available; but as no such text-books existed, at least for the Forestry subjects, when the School began its work, the Instructors were constrained to adopt the extremely slow and painful method of dictating all the notes they wished to be taken down. The preparation of the neces- sary text-books was, and is still, therefure, an urgent want. At the risk of being considered presumptuous, the author has already published his class notes in several subjects, convinced that it was useless waiting for that happy day when he would enjoy the long and continuous leisure which the writing of an educational work demands. He claims once more the indulgence of the Indian Forest world in publishing the following pages, which contain, with no more revision than it was possible to give them as they were passing through the Press, his Notes on Forest Uti- lization dictated to the Senior Class of 1890-91. To secure for himself more time for revision, they were first printed by instalments in the “ Indian Forester.” Besides meeting the requirements of the Forest School, the publication of these Notes may, the Author earnestly hopes, serve another not less important purpose, viz., that of offering, as it were, so many pegs on which to hang corrections and additional information which at present exists only scattered in the brains of foresters and others dispersed all over the empire. iv PREFACE. Much help of this kind has already been most generously accorded by Messrs. C. W. Hope, A. E. Lowrie, and several other gentlemen. With the aid of such contributions from the wide experience of every one interested in Forestry it will be possible ultimately to prepare a complete Manual on the Utilization of our Indian Forests. A work of this kind can of course never be an entirely originalone. Inthe present instance, Karl Gayer’s classic Forstbenutzung has furnished the general plan of the book, and also no inconsiderable portion of the subject-matter, and much valuable aid has been derived from several of Spons’ encyclopedic publications, from Boppe’s admir- able Technologie Forestiére, from Brandis’ unrivalled Forest Flora of North-West and Central India, from Gamble’s compendious Manual of Indian Timbers, from various published official papers, and last, though not least, from that treasury of forest lore, the pages of the Indian Forester. KE. E. FERNANDEZ. Forest ScHoot, Denra Dun, lst March, 1891. TABLE OF CONTENTS. PART 1. FELLING, COLLECTION, CONVERSION, AND Section I. ”? » Vil. POSAL OF WOOD. CHAPTER I. TECHNICAL PROPERTIES OF WOODS. of the tree, = - c x II. Weight, - ~ - = III. Hardness, - - - IV. Flexibility and Elasticity, - - V. Aptitude for fission, - - VI. Strength, - a . = Relative form and size of the main parts Loss and gain of moisture and consequent contraction and expansion. Seasoning, warping, and tendency to crack and split, VIII. Durability, & a IX. Combustibility and jdidiing Power, - X. Defects and Unsoundness, - Article 1. Defects— 1. Shakes—Heart-shake, Radial-shake, Cup-shake, 2. Knottiness and exaggerated waviness of fibres, 3. Twisted fibre, - - 7 2 4, Rindgalls, - - - - - 5. Covered sections of pruned branches, - 6. Occluded broken branch, - - - 7. Interior bark, - - - - Article 2. Unsoundness, - - - CHAPTER Il. Ta PRINCIPAL USES OF WOOD. Suction I, Timber, Introductory Remarks, - DIS- PAGE. 3-7 7-12 12-14 15-16 16-18 18-19 19-23 23-27 27-30 30-34 35 35-36 36 37 37-38 38-39 39-43 44-45 vi TABLE OF CONTENTS, PAGE. Article 1. Timber used in aaa eae 1. Superstructures of buildings, = 45-46 2. 7 », bridges and piers agi of ‘iter similar erections, - - - - 46 Article 2, Timber used on or in the ground— 1. Piles, - - - - - 46-47 2. For strengthening roadways and banks of streams, 47 3. Railway sleepers, - - - - 47-50 4. ‘Palisades and fencing, - - - - 50 5. Pitwood, - - - - - 50 Article 8. Timber used in contact with water, - 50 » 4 Timber used in or with machinery, - 50-51 » 5. Timber used in boat and ship-building, - 51-52 » 6. Timber used for joinery and cabinet-making, 52-53 » «¢. Wood used in carriage and wagon-making, 53-56 » 8. Cooper’s wood, - - - 56-59 » 9. Split wood for “otha purposes, - - 1. Shingles, - - - - - 59 2. Rudders and oars, - - - - 59 3. Trenails and pegs, - - - - 59 4. Drums, sieve-frames, and band-boxes, - - 60 5. Veneers and thin sheets of wood for various purposes, 60-61 6. Wood for matches and match-bores, - - 61 7. Wood used for certain musical instruments, - 61 8. Wood for lead-pencils, - - - - 62 Article 10. Wood for various articles wrought with adze and chisel, - 7 < 62 » 11. Wood for turning and moulding, - 62 », 12. Wood for engraving and carving, - 62 » 13. Wood for packing cases, = = 62-63 » 14. Wood foragricultural and garden purposes, 63-64 » 15. Timber for various miscellaneous purposes, 64-65 » 16. Wood for basket and mat-making, - 65 » 17. Wood used for the manufacture of pack- ing material, - - a ~ 65 » 18. Textile wood-fibre, - - 7 65-66 19. Wood pulp, - - - - 66-68 SzorroN II. Firewood— Article 1. Wood burnt for ae and lighting pur- poses, - 68-69 » 2. Wood burnt for the prodnota of éombastion, 69 TABLE OF CONTENTS. CHAPTER III. FELLING AND CONVERSION. Section I. Organization of Labour, - » LI. Agency by which work is to be éattied out, - - - - » LII. Tools employed in felling and conversion enumerated, - - 7 < Article 1. Bill-hooks, - - - » 2 Axes—Generalities, - - - 1. The felling ame, - - - - 2. The trimming aze, - - - ~ 3. Splitting axes, - - - - 4. Grubbing axes, - - - - Article 3. The Saw—Generalities ; action of the saw ; shape of the teeth ; set of the teeth ; the blade ; the more common forms of saw ; how to select a saw ; how to measure up sawing work, - - - Wedges, - - - Tools for directing the fall of bes, Tools for uprooting trees and stumps, - ‘3 Tools for moving logs for conversion, SECTION IV. Season for felling and conversion in the Aap forest, - - = s Article 1. Season for felling, - = . », 2 Season for conversion, - - - Section V. Felling—Generalities, - - Article 1. ‘Felling above ground, - ~ - 1. Felling with chopping tools alone, - ~ 2. Felling with the saw alone, - - - 3. Felling with saw and axe combined, - Article 2. Felling by the roots, - - - 3. Grubbing out stumps, - - Szction VI. Conversion—Generalities, - - Article 1. Rough conversion, - - - 2. Further conversion of timber with the saw, Suor10N VII. Clearing the coupe, = - - - » VIII. Seasoning and stacking in the forest— Generalities, - - - Article 1. Seasoning and stacking of large unsawn ' timber, - - - . Vii PAGE. 10-73 13-74 74-75 15 75-76 76-79 79-80 80 81 81-91 91-92 92-93 93-95 95 96 96-97 97 97-100 100 100-102 102 102 103-104 104 104 105-109 109-113 113-114 114-115 115 viil TABLE OF CONTENTS. PAGE. Article 2. Seasoning and stacking of sawn material, 115-116 » 98. Seasoning and stacking of poles and posts, 116 » 4 Stacking of firewood, - - 117-118 CHAPTER IV. DIsPOsAL AND SALE OF WOOD IN THE FOREST. Section JI. The License or Permit System, - - 119-121 » I. The Kham Tahsil System, - - 121-123 » III. The Lease System, - - - 123-124 » IV. Sale of a small number of selected trees at a time, - - 124 » V. Wholesale disposal of ‘is ibe of a coupe standing, - - - 124-128 » VI. Wholesale disposal of the fees on the coupe after they have been felled, - 128-129 » VII. The Forest Depdt System, - - 129-130 CHAPTER V. Management of Wood Depdts and Timber-yards, 131-134 PART IT. COLLECTION, PREPARATION, AND DISPOSAL OF MINOR PRODUCE. GENERALITIES, - - zs : - 135 CHAPTER I. UTILIZATION OF HERBACEOUS VEGETATION. Section I. Pasturage, - - - 186-141 5 II. Hay and cut green fodder: - - 141-144 » III. Grass preserves— Article 1. Unirrigated natural grass preserves, - 145 » 2% Irrigated grass preserves, - - 145-146 Szction IV. Ensilage, - 7 - ° ~ 146-148 35 V. Litter, = = = a 148 » VI. Bibre, < a . 148-149 TABLE OF CONTENTS, ix PAGE. Sxction VII. Material for thatching and mat-making, - 150 »» WIII. Other uses of herbaceous vegetation, - 150 CHAPTER II. UTILIZATION OF THE FLOWERS AND FRUITS OF TREES AND SHRUBS, - - - - - 151-152 CHAPTER III. UTILIZATION OF THE BARK OF TREES AND SHRUBS. Section I. Fortanning, - - - - 153-158 5 II. For dyeing, - - - 158 ss Ill. For fibre, - - - - 158-159 45 IV. Other uses of the bark, - - 159 CHAPTER IV. UTILIZALION OF THE LEAVES OF TREES AND SHRUBS. Section I. For fodder, - - - - 160-162 55 II. For manure, - 162-164 45 III. For litter, - - - 165-166 ‘3 IV. For thatching, - - 166-167 is V. Fortanning, - - - 167 cs VI. Some other uses of leaves, - - 167-168 CHAPTER V. UTILIZATION OF MINOR PRODUCE OBTAINED FROM FELLED WOOD AND THE INTERIOR OF STEMS. Section I. Dyes and other extracts, - - 169-170 6 II. Oils and other products of distillation, 170-171 i III. Starch, - - - - - 171-172 CHAPTER VI. UTILIZATION OF MINOR PRODUCE FROM ROOTS, - 173 x TABLE OF CONTENTS, PAGE. CHAPTER VII. Excpep PRODUCTS. Section I. Sugary sap, - - - - 174-175 $5 II. Gums, Resins and Varnishes—Generali- ties, - - - - 175-176 Article 1. Collection of spontaneous exudations, - 176-177 » 2 Collection from wounds made in the bark, 177-178 » 8. Collection from wounds in the wood, - 178-183 Szotion III. Caoutchouc and its allies, - - 183-185 CHAPTER |. VIII. UTILIZATION OF ANIMAL PRODUCTS. Szotron I. Lac and Lac-dye, - - - 186-188 3 II. Silk, - - - - 188-189 - III. Honey, Wax, and Manna, - - 190 iy IV. Hides, Horns, Bones, and Ivory, - 190-191 %5 V. Hunting and fishing, - - - 191-195 CHAPTER IX. Minerals, - - - - 196-197 PART TIT Minor Forest Inpusrrizs. CHAPTER I. CHARCOAL-Maxina. GENERALITIES, - - - - - - 198-200 Ssction I. Carbonization in retorts and close ovens, 200-203 » II. Carbonization in ordinary kilns, - Article 1. The paraboloidal over-ground kiln—Gene- ralities, - - - - 203-204 1. Size of kiln, - - = = 204 2. Emplacement of kiln, - = 2 - 204-205 TABLE OF OONTENTS. Building up of the kiln, = - - Covering the kiln, - ~ - Firing the kiln, - - - - The process of carbonization, - - Conduct of the carbonizing operations, Opening of the kiln, - - - Asticts 2. The paraboloidal pit-kiln, - » 98 The hill-kiln, - - - » 4 The prismatic kiln, - - - Szcrion III. Carbonization in open pits, - » IV. Yield of charcoal, - - - 5s VY. Testing of charcoal, - - ee I Ce CHAPTER I}. PREPARATION OF CuTcH aND Karta, - - CHAPTER III. DISTILLATION oF SANDAL-WOOD OIL, - - CHAPTER IV. MANUFACTURE OF THE VARIOUS PRODUCTS DERIVED FROM TURPENTINES, - - - = = CHAPTER V. xi PAGE. 205-207 207-208 209 210 210-214 214-215 215-217 217-218 218-219 219 219-222 222 223-225 226 227-231 IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. Section I. The various antiseptic substances used, 45 II. The methods of impregnation, Article 1. The Hydrostatic Method, a “ 2. The Pneumatic Method, - - 8. The Immersion Method, - = 4, Painting the surface of the wood, - 232-233 233-236 - 236-237 237 237 NOTES ON THE UTILIZATION OF FORESTS. DEFINITION AND DIVISION OF THE SUBJECT. In Forest Utilization, which is a composite art founded on the facts of special experience and the principles of general science, we study the most advantageous methods of collection, conversion and disposal of forest produce, consistent with the strictest rules of forest culture, the most complete satisfaction of our wants, and the securing of the highest possible profits. The subject naturally divides itself into three main parts :— I.—Felling, collection, conversion, transport™ and disposal of wood; II.—Collection, preparation and disposal of minor produce; and III.—Minor forest industries. * The subject of transport has very properly been transferred to the Course of Forest Engineering, and will be dealt with in the Special Manual on that Course. B PART I. FELLING, COLLECTION, CONVERSION, AND DISPOSAL OF WOOD. To be able to utilise a wood crop, we must first of all understand the technical properties of woods and the requirements of the various industries using wood as a raw product, such as carpentry, joinery, &c. Possessed of this knowledge, we must know how to fell, collect, convert and dispose of the wood. We thus have the following divisions of the subject of this Part :— I.—The technical properties of wood. II.—Wood-using industries. I{I.—Felling and conversion. IV.—Disposal and sale of wood in the forest. V.—Management of wood depéts and timber yards. CHAPTER I.—TECHNICAL PROPERTIES OF WOODS. The growth and structure of wood have been already studied in detail in the class of vegetable morphology and physiology. There is, therefore, no need to repeat old facts here, even to the slight extent that concerns the present subject. This amount of previous knowledge being assumed, those properties of woods will now be studied on which their utility and the manner of their employ- ment depends. These properties are— I.—Relative form and size of the main parts of a tree— stems, branches and roots ; Il.—Weight ; III.—Hardness ; IV.—Flexibility and elasticity ; V.—Aptitude for fission ; ViI.—Strength ; VII.—Loss and gain of moisture and consequent contraction and expansion ; seasoning, warping and tendency to split and crack. VIII.—Durability ; IX.—Combustibility and heating power ; and X.—Defeets and unsoundness. RELATIVE FORM AND SIZE OF MAIN TREE PARTS, 8 Szction L—RELATIVE FORM AND SIZE OF THE MAIN PARTS OF THE TREE. The main causes of differences in these attributes are— (i). Species.—In the firs and deodar the stem extends right up to the highest point of the tree, and the branches have a comparatively slight development, especially in the case of firs, which possess branchlets rather than branches. Pines and some broad-leaved species, such as teak, simal, resemble firs and deodar up to a certain age ; then a true crown, including little or no part of the stem, is formed. All other broad-leaved species (by far-the largest majority of them) develop a distinct crown in middle age, many even earlier, especially when growing isolated. (ii). Density and relative height of surrounding leaf-canopy.— It is a universal rule that the denser and taller the leaf-canopy is in which a tree has grown, the larger is the proportion of stem in the tree ; and the smaller, in the same measure, the proportion of branch wood, and some times also the mass of wood in the roots. These results are most marked in the case of broad-leaved species. Some large broad-leaved species, such as the mango, if grown isolated, branch only a few feet from the ground, and the old trees thus consist of a thick short stem dividing into massive, more or less horizon- tal boughs. Such trees are often, if not generally, shade-enduring. There are several shade-avoiding species, which develop a conspicuously long stem even in complete isolation, eg., Hardwickia binata, teak, Dalbergia Sissu, Adina cordifolia, §e. (iii). Age.—In a canopied crop the toppings at first consider- ably exceed the quantity of material in the timber portion of the stem. In middle age the proportion of this latter is already very large, and goes on increas- ing, so that when the trees are large enough to be ex- ploitable the branch wood may constitute only from 8 to 10 per cent. of the entire felled material. It is obvious that the quantity of wood in the roots goes on steadily increasing with age. (iv). Soil and locality —It is a fact proved by universal expe- rience that the proportion of wood in the stem increases with the favourable character of the soil and locality, 4 TECHNICAL PROPERTIES OF WOOD. whereas the reverse is usually the case in respect of the root portion of the tree. General.—It is thus evident that owing to the numerous and extremely variable factors which influence the relative develop- ment of the roots, stem and branches, it is impossible to arrive at any constant figures, even for trees in one and the same crop. This is especially true in India, where the same tree has often so wide a horizontal as well as vertical distribution. Nevertheless, it would be interesting to start experimental measurements throughout the Empire in order to obtain average figures for our principal species according to well-defined forest regions. A few figures taken from experiments made in Germany will be instruc- tive. The following were obtained by Pfeil and Theodor Hartig in canopied high forest :— Sr ee | eee Remarks. lo “lo lo Spruce, .. 80-85 8-10 15-25 Silver fir, .. 80-85 8-10 15-30 Scotch pine, 72-75 8-15 15-20 Aspen, ee 75-80 5-10 5-10 \ Both “species with Birch, oe 75-80 5-10 5-12 open foliage, 2 Beech, o 60-65 10-20 20-25 | Crown dense and Oak, oe 60 15-25 20-25 spreading. In stored coppice, Lauprecht obtained the following percentages for the branch-wood yielded by the stores:— 50-60 60-100 Over 100 years old. years old. years old, Aspen, aes 40 40 25-29 Birch, oe 35-40 35-44 34-40 Beech, ++ 69-60 51 28-40 Oak, oe 58 42 18-25 Since the bole is usually the most important element of produc- tion in a forest, its shape and other attributes are obviously matters of the first importance. We shall, therefore, here specially study these attributes. For the stem of a tree to possess its maximum utility, it should be of the largest dimensions attainable, and it should be straight, free from branches, and as cylindrical as pos- sible. (a). Dimensions.—The height which a given species can attain depends principally on the suitability of the soil and locality,tand most of all on the depth of the soil and the amount of moisture in it. A sufficient density of the leaf-canopy during the stage of RELATIVE FORM AND SIZE OF MAIN TREE PARTS, 5 rapid elongation is also an important factor. For one and. the same age, the diameter will, besides being influenced by the soil and the locality, be proportionate to the amount of lateral-grow- ing room afforded to the crown and the roots when the stage of rapid lateral expansion has set in. This generally precedes by a certain interval the close of the stage of rapid elongation. Hence as regards both dimensions we shall obtain the best results by keep- ing the leaf-canopy as close as practicable up to the middle age of the crop, when the upward growth has begun to relax, and there- after by opening it out in proportion to the requirements of the trees. (6). Straightness.—The stem may form (i) a continuous line, or (ii) be contorted or present several angles. In the first case it may be straight or curved. If curved, it will be straight in one plane. Such are the crooks and knees of ships, felloes of wheels, &c. Some trees, such as deodar, the firs, Bombaa malabaricum, &e., form a perfectly straight bole, whether they grow isolated or in the midst of a leaf-canopy ; but the rest, which include pines and nearly all broad-leaved species, will grow up straight, only in fully canopied forests, and will even then fall behind deodar and the firs. The soil and the locality, especially depth of soil and the amount of moisture in it, are not without influence on the straight growth of the stem. (c). Freedom from branches.— When the lower branches become sufficiently overshadowed by the development of the crown above, they gradually sicken, and die and fall off before they can attain any size, and leave behind knots or permanent scars in the wood of the trunk at their point of attachment. This process is of course accelerated by the presence of a surrounding leaf-canopy, which should, if the fullest advanatge is to be derived from it, be con- tinued during the entire period of upward growth, ie., from the thicket stage to the close of the high pole stage. Thenceforward the opening out of the leaf-canopy, unless it is carried to the point of more or less complete isolation, has no harmful effect on the bole. If the trees are isolated, epicorms may of course appear and render knotty the rings of wood formed thereafter. The strength and abundance of the epicorms will be in direct propor- tion to the unfavourable nature of the soil and locality for the growth of the species concerned and the unhealthiness or want of vigour of the crown, and in inverse proportion to the age of the trees. Some species form a more or less long bole even in complete isolation, and are never branched low down even at an early age, 6 TECHNICAL PROPERTIES OF WOOD. as Hardwickia binata; while others, at the extreme end of the scale, like deodar in certain localities and when completely exposed on every slide, remain branched right down to the ground during their whole life-time. (d). A cylindrical shape.—lt is obvious that the general useful- ness of the stem is in direct proportion to its approach to a cylin- drical form. The combined length and upper diameter of a log offer a much safer criterion of value than the mere cubical con- tents, or the combined length and mean diameter. Some trees have eccentric or fluted growth. What the causes are, have not yet been fully ascertained. It is certain that the species to which the tree belongs, and the degree of isolation in which it has grown, have a great dealtodo with it. The presence of a few large boughs produces an undue width of the concentric rings of wood along the vertical line leading down from each, whereas a tree that has a continuous stem extending up to its summit, and only small but numerous branches distributed all round is placed in the best conditions possible to develop a cylin- drical bole. A conical shape is favoured by growth out in the open. The crown coming down half way, if not lower, the inferior portion of the trunk is thoroughly well nourished, and the concentric layers of wood formed there are at least as thick as they are higher up ; the consequence being the maintenance, and, owing to the growth of the main roots, even the more decided formation, of a conical outline. On the other hand, when a tree has been growing con- tinuously in the midst of a leaf-canopy, the crown is high above the ground, and therefore the inferior portion of the bole is less well nourished than the portion above, the consequence being that the concentric layers of wood are thicker above than below, and the shape of the bole, from being originally conical, becomes more cylindrical every year. The extent to which the shape of the bole departs from the true cylinder is usually, and with very great convenience, expressed by a factor, which, used as a co-efficient with the solid contents of a cylinder having the same circumference as the girth of the tree at breast-height, gives the true contents of the bole. This co-effi- cient, which may be termed the form co-efficient or factor, is obviously the ratio between the true contents and the contents of the ideal cylinder in question. In practice it is obtained by measur- ing a sufficient number of type trees taken from a given class of forest, and representing a given species and a given age or size class. The mean of these measurements is used and the mean co-efficient WEIGHT, q calculated from it serves to give at once pretty accurately the quantity of timber in any number of trees of that species and age or size class, if we know their several girths at breast-height and the respective lengths of their boles. Section IJ.—Weieur. Weight as a quality of wood affecting its employment is usually of only slight importance. Generally speaking, it need be con- sidered only in the case of superstructures when extra strong supports would he very expensive, and in that of portable articles. But although of itself weight does not always possess much intrinsic importance, it nevertheless merits careful consideration, in that many other qualities of the first moment, such as hardness, dura- bility, combustibility and heating power, swelling and shrinking with varying quantities of moisture, &c., are intimately connected with it. The substance proper of all woods is slightly heavier than water, and its weight does not differ much for the different species. As a rule, it is heavier in -conifers than in broad-leaved trees, amongst which the hardest and absolutely heaviest stand more frequently the lowest. It is heavier in young than in old trees. The main cause of difference in the absolute weight of woods is their anatomical structure. The experiments of Theodor Hartig have established for the European woods the following percentages for the space occupied respectively by the solid wood-substance and the water and air contained in the tissues :— Wood substance. Water, Air. The hard woods, oe 441 24-7 31:2 The soft woods, including conifers,,.. 27:0 33°5-31-7 39°5-40°4 For our hardest Indian woods, such as Hardwickia binata, iron wood, ebony, &e., we may safely assume at least 50 per cent. as the proportionate space occupied by the solid substance of the wood ‘ the amount of air-space diminishing in almost equal measure. The denser tissue of the exterior zone of a concentric ring is obviously heavier than the more or less porous tissue of the inte- rior zone. From this it follows (a), that in conifers, in which class of trees, as an almost invariable rule, the width of the outer zone remains practically constant, while increase in rapidity of growth bears entirely on the inner zone, the weight of the wood is gener- ally inversely proportional to rapidity of growth; (6), that in broad-leaved species, in which the largest and most numerous 8 TECHNICAL PROPERTIES OF WOOD. pores are found in the inner zone, the weight of the wood is, on the contrary, directly proportional to rapidity of growth, since this last bears entirely on the outer zone; and (c), that in all other woods the rate of growth has no influence on the weight of the wood produced in one and the same soil and locality. These rules have, however, to be accepted with some slight reservations, to be presently explained. What has been said in the preceding paragraph is of course true only when the anatomical structure of the specimens of wood com- pared is in every other respect the same. But large differences in weight may be caused by different thicknesses and degrees of solidi- ty of the cell-wall, or in consequence of an abnormally slight or great development of the inner or outer zones. So that a narrow-ringed piece of conifer wood or a broad-ringed piece of oak or teak may nevertheless be lighter respectively than a broader-ringed piece of the same species of conifer or a narrower ringed piece of oak or teak. But it is in the case of woods in which the pores are uni- formly distributed that the thickness and solidity of the cell-walls exercise the most considerable influence on their absolute weight. But the relative widths of the interior and exterior zones, the absolute width of the entire concentric ring itself, and the thick- ness and solidity of the cell-walls andfulness of the cells, are them- selves merely effects of which the nature and suitability of the soil and locality, and the degree of closeness of the surrounding leaf- canopy, are the causes. These causes are often so powerful, that they may reverse altogether conclusions based on the width of the concentric rings, especially in the case of specimens of wood in which the rings are unusually broad or unusually narrow. In the case of each species, heavy (and also really good) wood is, as a rule, produced in a soil of the proper mineral composition and containing the necessary quantity of moisture, provided that the requisite amount of warmth and light never fails. Where these conditions are wanting, or do not work harmoniously toge- ther for the species in question, especially if light is insufficient, the wood tends to become loose-tissued and light. The great in- fluence of light in determining the weight of the wood is unques- tioned in respect of solitary and canopy-grown trees. In respect of wood coming from different regions, where the power of the sun’s rays is different during the season of vegetation, that influence is proved by the following figures, which have been calculated from data taken from Gamble’s Manual of Indian Timbers—data which, if not scientifically accurate, are nevertheless sufficiently so for our purpose :— WEIGHT, 9 Sun less powerful. | Sun more powerful. Average |Number of| Average |Number of weight of | experi- | weight of] experi- . cubic foot | ments. | cubic foot.) ments. Bombazx malabaricum, oss 223 6 31'5 2 Teak, ... ase tes 38°4 131 43°7 |} 43 Pinus longifolia, ... we 38'3 3 44 3 Pinus excelsa, en wee 29°1 6 32'3 3 Sissu, lige sel 466 102 486 13 Terminalia tomentosa, on 55'5 i 61°4 12 Sal, see aay vee 57°3 209 616 27 As said before, the soil affects the weight of wood by the amount of moisture it contains, and by its mineral composition. Excess’ of moisture for any species in question tends to make the wood spongy. “Where it prevails, added high temperature and bright illumination merely increase the width of the concentric rings, without at all increasing the weight of the wood. In the case of conifers growing in wet places, the wood may be extremely light in spite of narrow rings. The effect of the mineral composition . of the soil on the nourishment of woody tissue is too well known . to berepeated here. Hven an abundance of moisture and free enjoyment of light may fail to produce dense wood in a soil that is poor in the mineral food of plants. The general conclusion to be drawn from the three immediately preceding paragraphs is that the rule establishing a direct connec- tion between the weight of a piece of wood and the width of the concentric rings composing it, may often be misleading, if these rings are unusually wide or unusually narrow, but generally holds good in all other cases. The density of wood is influenced in a large measure also by the age of the tree. As said before, the wood substance formed by a young tree is heavier than what is produced by the same tree at a more advanced age, the difference sometimes exceeding 60 per cent. But it is also an established fact that all trees as a rule form heaviest wood in an absolute sense when young. Thus it is that in young trees there is usually no appreciable difference in weight between the heartwood and the adjacent sapwood ; whereas the difference between the weight of this sapwood and that of heart- wood formed in later years may be really appreciable. The word “may” is used advisedly, because, although in most species the heartwood is notably heavier than the sapwood, this assertion can- not be generalised into a rule, since the mere circumstance of a 0 10 TECHNICAL PROPERTIES OF WOOD. difference in the width of the concentric rings, while it may ac~ centuate the original greater weight of the heartwood, may also turn the scale in favour of the sapwood. ; In all the foregoing remarks the quantity of water in the wood has been left out of account. In practice we distinguish three states of the wood after it has been felled—(1) when it has been fresh-felled, (2) when it has undergone some degree of seasoning before it is removed from the forest (we may use the term forest- seasoned in this case), and (3) when it has been completely seasoned, that is to say, has lost all the water it can part with under shelter in a dry atmosphere. Fresh-felled wood may for all practical purposes be assumed to contain 45 per cent. of water, while in completely seasoned wood the quantity of moisture varies from 15 to 20 per cent. The proportion of moisture in forest-seasoned wood is, of course, a very variable quantity. According to Theodor Hartig’s experiments the quantity of water in any wood depends on the species to which it belongs. As arule, the conifers contain the largest quantity, and the hardest woods the least. There are, of course, exceptions to the rule. Thus alder, birch and poplar, all very soft woods, are amongst those which contain Jeast water ; while oak, sal and some other hard woods contain it in abundance. In the case of woods that are naturally impregnated with resins and oils, the difference between the green and seasoned weights is inversely proportional to the quantity of those substances in the wood. The more recently formed wood in a healthy growing tree contains more water than the older por- tions, and hence the sapwood and the wood in the crown are more full of moisture than the heartwood and the wood of the trunk re- spectively. Hartig’s experiments, already referred to, apparently establish the remarkable fact that the quantity of moisture im the soil has no influence whatsoever on the amount of moisture in the wood of trees grown thereon; at any rate, there is no interdepen- dence between them. Contrary to the general belief hitherto pre- vailing, every one of the European trees, which, like alder, oak and poplar, delight in wet and even watery soils, are conspicuous by the small quantity of inoisture in their wood. Further research is, however, still necessary before any final conclusions can be drawn. The wood of trees is more full of moisture during the season of rest than during the season of vegetation. Hence the green weight of wood depends also on the time of the year at which it is felled. But as the wood contains most reserve matter while the trees are resting, even the dry weight of wood is dependent on the season in which it is cut. WEIGHT. 11 It is obvious, as said before, that resin and oils impregnating wood increase its dry weight. For this reason, in resiniferous trees the wood in the interior of the stem is heavier than the out- side layers ; and in conifers, the narrow-ringed wood of the branches, and in pines and deodar, also the resin-gorged wood of the roots, is heavier than the wood in other portions of the tree. In conifers the outer zone of each ring is richest in resin, and hence the broader-ringed a piece of conifer wood is, the smaller will, as a rule, be the proportion of resin in it, and consequently the less its weight. But besides resin and oils, wood may contain inorganic salts, such as calcium carbonate, potash, magnesia, &c., silex, and other substances, which add their own weight to that of the origi- nal substance of the wood. Long immersion in water, and especially floating, dissolves out these various substances and makes the wood very appreciably lighter. In one and the same tree the weight of the wood is, asa rule, more or less different, according as it is taken from the roots, or from the lower or upper part of the stem, or from the centre of the stem, or from near the bark or from the branches. In the stem this difference is in a great measure due to a difference in the width of the concentric layers of wood and in the relative width of the inner and outer zones of those layers in its different portions. The wood of the branches is generally heavier than that of the stem, but in the case of small twigs there is, according to Nérdlinger, very little difference even from species to species in the green weight of the wood, the figure for all species taken together ranging from 57 to 66 Ibs. per solid cubic foot. The wood of the roots is the lightest of all. But from this general rule must be excepted (i) that of the crown of the roots, which is frequently remarkably heavy, and (ii) that of conifers producing resin in abundance, the wood of the roots of which sometimes weighs as much as 65 tbs. per cubic foot. According to Nérdlinger the weight of the wood is, in all species, proportionate to the thickness of the roots from which it is taken. Knotty growth, in whatever part of a tree it occurs, increases the weight of the wood. The new growth of wood surrounding or covering healthy wounds is also heavy. For convenience sake we may establish six classes or degrees as follows in respect of weight :— I. Extremely heavy.— Average weight of cubic foot = 70 lbs. and upwards. Hardwickia binata, ebony, Pterocarpus santalinus, Mesua ferrea. II. Very heavy.—Average weight of cubic foot = over 60 and up to 70 lbs. 12 TECH SIOAL PROPKRTIES OF WoOD. Sal, sundri, iron-wood, khair, sandal-wood, Terminalia tomentosa. HIT. Heavy.—Average weight of cubic foot = over 50 and up to 60 lbs. Sissu, black-wood, satin-wood, babul, box, Pterocarpus Marsupium and indicus (Padouk). IV. Moderately heavy.— Average weight of cubic foot = over 40 and up to 50 lbs. Schima Wallichii, mango, Hopea odorata, Anthocephalus Cadam- ba, walnut, haldu, teak, mahogany, Lagerstrémia Flos-Regine, jack. V. Light.—Average weight of cubic foot = over 30 and up to 40 lbs. Michelia Champaca and excelsa, toon, Gmelina arborea, Pinus longifolia and excelsa, deodar, poplar, willows. VI. Very light.— Average weight of cubic foot = 380 ibs. and under. Sbnal, Sterculias, Ailantus excelsa. Section IJ].—Harpness. In respect of any wood we may say that its hardness is the re-~ sistance it offers to penetration by another body. It is evident that this resistance is an entirely relative term, and will be different not only according to the shape and nature of the penetrating body (whether it is a point or edge, or a blunt pro- jection, and so on), and the manner in which it is forced against the wood (whether by impact or by mere constant pressure, &c.), but also according to the direction in which, with reference to the grain of the wood, the penetrating body is moved. The direction may be (i), parallel to the fibres, or (ii), at right angles to them, or (iii), oblique to them. In the first case the penetrating body may be applied along, or at right angles to, the medullary plates. In all three cases the resistance will be different according as the body is forced into the wood on a longitudinal or on a transverse section. Whatever the direction in which penetration is attempted into the wood, the resistance will depend on five several circumstances as follows :— (a). The structure of the weod.—In the first place, hardness will depend on the coherence with each other of the component elements of the wood ; and for the same degree of cohesion, the closer to- gether the fibres are, that is to say, thedenser, or, in other words, the heavier the wood is, the harder will it be. Lastly, anastomosis and a wavy course of the fibres increase hardness, while shortness of the fibres diminishes it. (b). Toughness of the fibres—Tough fibres yield under pres- sure without breaking; they merely undergo a certain amount HARDNESS. 43 of displacement, which only brings the fibres closer together and increases the hardness of the wood at that point. Porous woods offer most room for this displacement of the fibres, and, other cir- cumstances being the same, possess the greatest degree of resistance. ‘The hardness due to toughness of the fibres manifests itself most in a direction transverse to that in which they run. (¢). The quantity of moisture present—Dry wood is harder than green wood, firstly, because moisture softens the tissues, and next, because green wood, being swollen up with moisture, occu- pies for the same amount of solid matter, more space than dry wood. The superior hardness in the dry state is more conspicu~ ous, the heavier the wood is. Dry Hardwickia binata and ebony are as hard as horn. In the case of very light tough woods, such as willows, poplar, semal, &., since the degree of toughness is in proportion to the amount of contained moisture, the influence of moisture on hardness becomes inconsiderable. The heartwood, owing to the smaller quantity of water it contains, is always harder than the sapwood, even when their respective weights are not very different ; and for the same reason the older parts of a tree, pro- vided of course they are still sound, are heavier than those which are younger. ‘ (d). The quantity of resin and oil present.—Oil makes the fibres tougher and fills up the interstices. In resinous woods, however, hardness is in inverse proportion to the quantity of es- sential oil present, since the oil keeps the resin in a soft condition. Wood in which the resin is quite dry, as in stumps of deodar and pine trees felled sometime ago, is almost as hard as horn. (e). The tool with which penetration is attempted.—The resist- ance will be different according as we use a gimlet, or a file, or a plane, or a saw, or a chisel, or sand paper, &c. Thus old posts, exposed during years to every weather influence, of Hardwickia binata, khair and other woods that do not decay from exposure, will defy all efforts to drive nails and bore holes into them, but will nevertheless be easily cut up with a saw. We as foresters need consider only the resistance offered to the axe and saw. In respect to the axe the greatest resistance to be overcome is across the fibres, the least parallel to the fibres, especially in the direction of the medullary plates and along the concentric rings of growth, when these are well-marked. The resistance to be over- come parallel to the fibres is connected with aptitude for fission, and will, therefore, not be considered here. From what has gone before, it will have been seen that the resistance offered to an axe driven across the fibres, whether perpendicularly or obliquely, 14 TROHNIOAL PROPERTIES OF WOOD. depends on the closeness of texture of the wood, the toughness length and tendency to twist or anastomose of the fibres, and the quantity of moisture present. It will hence be understood why light wood with tough fibres requires a heavier axe than heavy wood with short fibres. The axe not only cuts but also presses, and tough loose fibres give before the passage of the axe, being merely pushed forward. In every case the resistance offered to the axe is greatest at right angles to the fibres, and diminishes in proportion to the obliqueness of the stroke. The resistance offered to the saw does not resemble at all that offered to the axe. Contrary to what happens in the case of the axe, for most species, especially those which are light and tough, the resistance is greatest in the direction of the fibres, since the saw has no splitting action, but takes off a string of fibres, shred by shred, whether cutting along the fibre or across it. The teeth of a saw work principally by tearing, very little, sometimes, as in wood of loose texture, not at all, by a shaving or cutting action. Hence the tougher and longer the fibres are, and the looser the structure of the wood, the more difficult is the work of the saw, for the teeth then no longer break up or divide the individual fibres, but tear them asunder from one another, owing to which circumstance the sides of the cut become rough and uneven, a large quantity of coarse sawdust is produced, and the saw has to overcome a very great amount of friction. In the case of wood of compact texture and possessing short and closely-cohering fibres, the fibres are more easily broken or otherwise divided, the sides of the cut are smoother and the sawdust finer and less abundant. It is thus a general rule that amongst broad-leaved species the heavier and denser kinds are the easiest to saw. Resin and other glutinous secretions clog the teeth of the saw, and increase very considerably the friction. Nevertheless, the conifers, although also loose tis- sued, are easy to saw because of their extremely regular structure. As a rule, green wood is easier to saw than dry wood, since, as we have seen above, moisture renders wood softer, although the fibres themselves become less brittle. The only exceptions to this rule are woods with very loose texture and long tough fibres, which are rendered all the tougher and stronger by tke moisture. According to Gayer, if we denote the resistance offered by re- cently-felled beech to cross-cutting with the saw by unity, the corre- sponding resistances offered by other species are—spruce = 0:60 Scotch pine == 0°67, silver fir = 0°76, larch = 0:93, oak pa aspen = 109, alder = 1:10, birch = 1-35, willow = 1:37, lime or linden = 1°77. s FLEXIBILITY AND ELANSTIOITY. 15 Section IV.—Fexisiuiry ann Exasticrry. We understand by flexibility the capability of being bent out of shape without any kind of rupture of the component wood elements. HHlasticity in addition to flexibility implies a return, more or less complete, to the original shape, that is to say, the resumption of their original relative positions by the elements. Thus mere flexibility and elasticity, although closely inter-connected up to a certain point, are different properties. Both agree in re- quiring the fibres to be more or less extensible and to play upon one another ; and for this reason they both require the fibres to be long and straight and parallel, and the wood to be homogeneous. In the case of woods with distinct concentric rings, both properties are heightened by narrowness of the rings, which form thin plates capable of moving one upon another like the leaves of a book. FLexisitiry.—Mere flexibility without elasticity is favoured by a wet condition of the fibres, the walls of which are then soft enough to stretch and change shape easily. Hence steaming under a high pressure, or which nearly comes to the same thing, exposure in a green state to a temperature sufficient to form steam, gives wood its maximum of flexibility. As a rule, light woods are more flexible than heavy woods, because their looser structure gives more room for the play of the fibres upon one another, and enable them to become soaked with moisture more easily and completely. Hence the wood of the roots is more flexible than that of the stem, which itself is, with few exceptions, more flexible than that of the branches. For the same reason, and also because it contains more moisture, sapwood is more flexible than heartwood, and the outer concentric rings than those further in the interior. The wood of trees grown in wet soils is often more pliable than the wood of trees grown on dry soils. For one and the same species young stool-shoots are more flexible than seedlings of the same size. The wood of clim- bers is the most flexible of all, being very straight and long-fibred and of loose texture. Flexible wood is used for band boxes, drums, frames for sieves, hoops, wicker work, matting (bamboos and canes), wattling, withies, beutwood furniture, &c. Wood that has been made flexible arti- ficially, loses all its flexibility and becomes very brittle, once it is dry. Se ae ne diminishes elasticity, only dry (but not too dry) or moderately green wood being elastic. Jor one and the same species weight always increases elasticity. Hence well- nourished wood is more elastic than wood of loose texture, the 16 TEOHNICAL PROPERTIES OF WOOD. wood of the stem than the more porous wood of the roots, slow- grown conifer wood than faster-grown specimens, and so on. Elasticity is increased by slow seasoning ; hence killing a tree by girdling is injurious to elasticity. The following scale of elasticity may be adopted :— Extremely elastic—bamboos, canes. Very elastic—Grewias, sundri, Anogeissus latifolia. Elastic—Diospyros spp., sissu. Pretty elastic—teak, mango, tun. Slightly elastic—deodar, Hardwickia binata, semal. Very slightly elastic—Boswellia serrata, silver fir. oR 9 bo Section V.—APTITUDE FOR FISSION. All woods are more or less fissile, ie, capable of being split down their whole length when a wedge is forcibly driven along between the fibres. The ease or difficulty with which a piece of wood can thus be split depends on five several circumstances as follows :— I. The structure of the wood.—The straighter and longer and more parallel the fibres are, the more easily will the wood split, e.g., “pamboos, canes, conifers, teak, &c. Hence for one and the same species the faster-grown the specimen, the more easily will it split. All breaks of continuity of the fibres, such as knots, branches, and wound scars, increase the difficulty of splitting ; in other words, canopy-grown trees with long, clean boles and a bigh re- stricted crown furnish the best wood for fission, and trees with low spreading crowns the worst. Wood from the branches and roots, being more knotty and crooked and twisted, is more difficult to split than the wood of the stem; and the most difficult of all to split is the wood in the region of the root-collum, from which all the main lateral roots of the tree take their rise. The medullary rays, by their thickness, length and depth, influence very con- spicuously the aptitude of wood for fission, as all woods split most easily in the direction of the rays. Owing to the presence of large rays, woods, which like the oaks, would otherwise be extremely difficult to split, are among those most easily fissile. Great number, by forcing the fibres to extend evenly and straight, makes up for smallness and even minuteness of the rays, as in the case of the conifers. The degree of coherence between the fibres and the medullary plates also influences the fissility of a wood. The coher- ence between the concentric rings of wood is very much greater than that between the fibres and medullary plates. In old in- APTITUDE FOR FIssI0ON, 17 dividuals of spruce and of some others of our species the concentric rings, however, separate easily, II. Fleaibility and elasticity —It is obvious that elasticity in- creases aptitude for fission, since as the wedge is driven forward, the split extends by the force of the mere leverage exercised on. the sides by the wedge, the cutting edge of which does no work at all once it has helped to introduce the tool into the wood. On the other hand, when mere flexibility exists, there can be no such lever- age, and the entire work of parting the fibres has to be done throughout by the edge of the wedge. Mere flexibility helps fission only in so far that without it the wood on each side of the wedge would break off short. IIL. Contained moisture—As a rule, green wood can be split more easily than dry wood. Hence sapwood is easier to split than heartwood, and wood felled during great activity of the sap at the beginning of the season of vegetation than wood felled at any other season. This greater facility is due to the slighter degree of coherence between the fibres in a green state and to the greater flexibility, up to a certain limit, of the wood. We say up to acer- tain limit advisedly, for if this limit is exceeded, as in the case of extremely flexible woods, the difficulty of fission is increased (this clearly proves what has been said in the immediately preceding paragraph). IV. Frost.—It is obvious that frost makes the fibres brittle, V. Resin and oils.—Resin, by diminishing elasticity, renders fission difficult, while fixed oils generally facilitate it. VI. The circumstances under which the tree has grown up.— Growth in the midst of a proper leaf-canopy and with a sufficient supply of moisture increases aptitude for fission by producing a uniform tissue composed of straight, long and parallel fibres not too “closely connected together owing to a high degree of lignification. Since the same conditions favour diametral increment, wood with wide concentric rings is usually more easily fissile than wood with narrow rings. And generally speaking we may say that the wood of all vigorous individuals is easier to split than that of weak ones. Hence the well-known fact that young stool-shoots are much more easily split than seedlings of the same size. The wood of trees grown in hot, dry climates, as it is always so highly lig- nified, is more difficult to split than that of trees from temperate localities. The ease or difficulty with which a wood can be split is a cir- cumstance possessing considerable importance, since a great many industries depend on this quality of wood, especially the trade in D 18 TEOHNIOAL PROPERTIES OF WOOD. firewood. In what degree the wood of any individual of a given species is fissile can be easily recognised on the standing tree itself, which, to split well, ought to have a long, clean, straight, full and symmetrical bole, and a not too thick bark containing wide, long and straight cracks that have a tendency to extend upwards. The soil and locality also furnish indications. In the case of a felled tree, besides having the points already enumerated, we can also examine a small ribbon of the wood taken off witha plane. A crack, however small, through the centre on the transverse section is a certain proof of easy fissility. Woodmen have often to put up with the disagreeable experience of seeing a tree split up and fall before it is sufficiently cut through. Species whose indivi- duals play this unpleasant trick are always easy to split. As a beginning, and subject to numerous additions and correc- tions, we may establish the following classes for India according to aptitude for fission :— Extremely fissile—bamboos, canes. Easily fissile—teak, Anogeissus latifolia, deodar, tun, the firs. Pretty fissile—mango, Pterocarpus Marsupium. Difficult to split—sal, babul, Terminalia tomentosa. Very difficult to split— Terminalia belerica, Boswellia serrata. gum ge bo Section VI.—STRENGTH. By the term strength is understood the degree of resistance which a given kind of wood offers—(i), to being broken across the grain (transverse strength), or (ii), to crushing, or (iii), to being torn asunder by a shearing force, or (iv), to being twisted. In discussing the strength of woods the mathematical side of the question will not be touched upon, belonging, as it does, to the subject of practical mechanics. I. Transverse strength.—For our purpose the resistance which wood offers against a transverse strain stands in the first place, for it is principally this resistance which has to be considered in all timber for roofing, scaffolding, floors, carriage building, ladders, &c. Ina general way it may be said that the heavier the wood, the greater the transverse strength. But this general rule, al- though nearly always true for specimens of one and the same spe- cies, is subject to modification according to the structure of the wood and the cohesiveness of the fibres. Length and straightness of fibre and uniformity of texture contribute to transverse strength. Moreover, whatever increases elasticity and flexibility, increases also transverse strength. Great abundance of resin, especially in a dry condition, is a cause of weakness. In one and the same tree, pro- STRENGTH—SHASONING. 19 vided of course that every part is sound, the transverse strength of the wood increases from inside outwards, and from below up- wards, this increased strength being due mainly to greater uniform- ity of structure and length of fibre. The results of recent re- searches would show that wood felled during vegetative repose is, owing doubtless to the presence of reserve matter which increases the cohesiveness of the elements, stronger than wood felled during vegetative activity, especially at the first burst of such activity. Wood seasoned gradually is stronger than wood seasoned too quickly; hence killing a tree by girdling diminishes the strength of the wood. Combining the facts given in the two immediately preceding sentences, we have the inference that for India the rainy season, and then the cold weather, are the best time, irrespec- tive of all other considerations, for the felling of timber trees. Il. Resistance to crushing.—This resistance is required in a high degree in wood for piles, posts and other uprights, wheel- spokes, &c. It is always in direct proportion to transverse strength and elasticity, since in nearly every case uprights that are over- loaded finish up by bending and then breaking across the fibre. A consideration of resistance to crushing strains is of little prac- tical utility, for on account of other reasons the dimensions of pieces of timber used as uprights are far in excess of the limits necessary for resistance to mere crushing. . III. Resistance to shearing.—This resistance is of importance only for woods used for a few special purposes, such as sunken piles, tent-pegs, chisel handles, &. It is always greatest in the direction of the fibres. For one and the same species, it will be in direct proportion to the weight of the wood. For different species it will depend on the cohesion of the fibres and on the ex- tent to which they are anastomosed. The Terminalias, and babul, khair and similar woods offer powerful resistance to shearing strains. IV. Resistance to torsion.—This kind of strength is of even still less importance than the two preceding, as it is required for very few purposes (axles and axle-trees), and even then the dimen- sions of the pieces of timber used are, owing to other and entirely independent considerations, much in excess of what are absolutely necessary for overcoming torsion alone. Szction VII.—Loss AND GAIN OF MOISTURE AND CONSEQUENT CONTRACTION AND EXPANSION. SEASONING, WARPING, AND TENDENCY TO CRACK AND SPLIT. Seasoning.—Lefore a piece of wood can be used it must be air- 20 TEOHNIOAL PROPERTIES OF WOOD. dried or seasoned, that is to say, it must have lost all the moisture it can part with under free exposure to air in the ordinary state. The quantity of moisture in fresh-cut wood depends on the season of felling, the portion of the tree from which it is derived, and the species to which it belongs. The rapidity and completeness with which any piece of wood becomes seasoned depends on its structure, on the extent of sur- face it exposes to the air in proportion to its volume, on whether it is heart or sap wood, on whether it is barked or not, on the quantity of moisture it originally contains, and very largely on the condition of the air, especially as regards its humidity and movement. Porous woods season more quickly and more com- pletely than woods with a close grain. The wood of all species parts with its moisture most quickly from a transverse section, and least so from a longitudinal section made at right angles to the medullary rays. Sapwood dries quicker than heartwood, and fresh cut wood sooner than wood that has been kept sometime and prevented from seasoning, moreover, wood loses its moisture most rapidly just after it has been cut, the rapidity diminishing in geometrical proportion with lapse of time. Wood that has been previously dried and then soaked in water dries more quickly and completely than wood that has been put into water green, and generally the original moisture of the wood is evaporated from it less slowly than the water it may take up after the tree has been felled ; hence wood that has been floated or kept in water some time, or, which comes to the same thing, that has been constantly washed by heavy showers of rain, seasons more quickly and com- pletely than wood allowed to season only under exposure to air. In a damp or cold atmosphere, seasoning is slower than ina dry or warm one, and very much slower in a close confined place than in one in which there is a free and active circulation of air. Steaming hastens seasoning, whereas impregnation with different solid substances retards it. The most completely seasoned wood always contains from 15 to 20 per cent. of moisture, while wood seasoned only in the forest contains up to 25 and even more per cent. Some woods may become completely seasoned in a single year, while others, such as sal, may take more than 10 years. For trades such as that of the joiner and cabinet-maker, turner and cooper, wood has to be kept for two, three and even more years before it can be used. Absorption of moisture—The very same circumstances which favour rapidity and completeness of seasoning, also favour the rapidity with which a wood absorbs moisture, whether from the SEASONING, SHRINKING AND EXPANSION, WARPING. 21 air or from any liquid in contact with it. Hence the extremely important fact that the longer and more slowly a wood has been seasoned, the more slowly does it absorb moisture. Hence also the fact that oak cask staves cut in December, when seasoning is slowest, allow only half a litre of wine to pass through in one year and become evaporated, whereas similar staves cut from trees felled in January allow a loss of eight litres in the same time. Change of volume of wood through loss or gain of moisture.—As wood seasons it shrinks. Qnce seasoned, it swells or shrinks with the varying quantity of moisture in its environment. The extent to which this constant change of volume takes place depends on the kind of wood and the accompanying circumstances. Thus— (a). It is greater, the larger the quantity of moisture con- tained in the wood is: the wood of young parts, the sapwood, the wood of the roots and of the crown shrink more than heartwood and the older wood of the trunk. (6). It is slightest in the direction of the fibres, so slight indeed, that for all practical purposes it may be entirely left out of account. It is much greater in the direction of the medullary rays, in which it may reach 5 per cent. of the original dimension of the wood. But it is greatest parallel to the concentric rings, or which comes to the same thing, in a direction tangential to the circumference, in which direction it may reach the high figure of 10 per cent. (Pinus longifolia). Hence the best planks to use are those sawn as nearly as possible parallel to a radius. (c). Itis in direct proportion to the warmth and dryness of the environment. Hence the necessity of using only thoroughly seasoned wood for the furniture of dwelling rooms. (d). For one and the same species it is greatest in close-grained heavy wood. On the other hand, when the species are different, this rule does not always hold good, for there are numerous excep- tions. It would be very important to ascertain by careful experi- ments the amount of shrinkage and expansion of all our principal woods under different conditions of the atmosphere. (e). Seasoned wood immersed in water swells up at once rapidly, and in from 1 to 14 months acquires the same or nearly the same volume as it occupied before it was cut. After this there is no, or hardly any, further increase of volume, but the wood continues to absorb more water for the next one to three years, when every pore, even those which contained a large proportion of air in the green wood, will be found gorged with water and unable to take in more. Warping.—If as the volume of a piece of wood changes with loss or absorption of moisture, the shrinkage or expansiun is 22 TECHNICAL PROPENTIES OF WOOD. uniform throughout its mass, the change of volume is not accom- panied by any change of form. But if some parts shrink or expand more or less than others, a change of form necessarily occurs, or, in technical language, the wood warps. It hence follows that the extent to which a wood is liable to warp is in direct relationship with the extent to which it shrinks or expands with loss or gain of moisture, and we thus find that the softer and lighter woods warp less than those which are harder and heavier. Boards sawn parallel to a radius, since the tissues are thus uniformly distributed, are less disposed to warp than boards sawn parallel to a tangent, which no amount of care will prevent from warping; and similarly, among the latter class of boards, those taken off furthest away from the centre of the log warp most. Boards and scantlings cut out of trees with twisted fibre always warp very badly. Even-grained wood will warp less than wood wanting in uniformity of structure ; bamboos and canes are examples of wood possessing conspicuously uniform structure. Warping may be prevented or minimised by steaming the wood (this, however, reduces its strength), or by impregnating it with oil, or, instead of making an article of a single piece of wood, by composing it of several pieces so as to secure every possible direction for the run of the fibres, and thus coun- teract any tendency to warp in any one direction. Cracking and splitting —If in unequal contraction the different parts of a piece of a wood cannot move and keep together, and the force with which they are drawn apart from one another is great enough to overcome the cohesion between them, one or more eracks result. Such cracks are most numerous along radii or lines of easiest fission, and least so parallel to the concentric rings of growth or lines of most difficult fission. The size of the cracks increases (a), with the rapidity with which the wood dries and shrinks (timber felled during the rains or winter has fewer cracks than timber felled at any other season); (0), with the extent of the shrinkage (c) ; with the removal of the bark before seasoning has made any progress ; (d), with the diameter of the log or breadth and thickness of the scantling ; and (e), with the want of uniformity in the structure of the wood (the uniform-textured sounding board of musical instruments, looked after properly, scarcely ever cracks). Wood in the round is most of all subject to cracks. This tendency in logs may be diminished by rough-squaring, so as to leave conti- nuous strips of bark at the corners ; such treatment, although not preventing the formation of numerous little cracks, checks that of large ones, which often render the wood useless for many purposes. If rough-squaring cannot be resorted to, then in dry climates it CRACKING AND SPLITTING—DURABILITY, 23 is advisable to leave the bark on for a few months until the wood has undergone a certain degree of, seasoning ; or the bark should be preserved for a few feet at the ends in order to secure a more uniform drying throughout the length of the log; or the bark should be removed only in spiral strips running round the whole log. Short round pieces, that are ultimately to be cut up, are effectually preserved from cracks by sawing them through lengthwise along a single line as far as the pith; this is the way in which pieces of box for engraving purposes are treated. A hole of: sufficient diameter bored through the centre of the log also prevents the formation of cracks. Sawn pieces are protected either by clamping the ends, or by driving iron S88 into the ends, or by tarring the ends and pressing on tough brown paper before the tar is dry. Steaming, followed by slow drying, also prevents cracks, or, at the most, allows only a few small ones to form. Szotron VIJI.—Dvrasiuity. By the durability of a wood we understand the resistance it offers, when brought into use, to the various causes of decay and to the attacks of insects and other animals. Decay.—Decay is the result of the ravages of various fungi, which invade, by means of their fine thread-like mycelia, the entire tissue of the wood, obtaining starch, saccharine matters, nitrogenous substances, and inorganic elements, such as potassium, phosphorus, calcium, &c., from the medullary rays, and other food materials, such as water, air, mineral salts, tannin, coniferin, lignin from the lignified walls of the cells, tracheides and vessels everywhere. The structure of the wall is thus completely des- troyed, and the entire mass of the wood becomes brittle and falls easily into powder. As fungi cannot live without nitrogen, wood could be made imperishable were it possible to rid it of all the proteid substances present in the medullary rays. -Since fungi require a considerable quantity of moisture, the use of thoroughly seasoned wood in a sufficiently dry environment would effectual. ly prevent decay. So would complete and uninterrupted sub- mergence in water deep enough not to be overcharged with air preserve wood against decay. Indeed submergence for a sufficiently prolonged period renders wood imperishable : during the submergence slow chemical and physical changes go on, by which the starch, sugars, nitrogenous matters, &c., are dissolved out, and replaced by mineral deposits from the water, both the 94 TECHNICAL PROPERTINS OF WOOD. density and hardness of the wood being thereby increased to a greater extent than in the formation of ebony. On the other hand, situation in a moist, still, warm atmosphere, contact with soil or moist masonry, and alternate submergence and exposure or submergence close to the surface of the water, hasten decay. At most seasons of the year the soil is moist enough for the germina- tion of fungus spores, and, except at a great depth, it contains sufficient air and heat for the purpose. In old posts fixed in the ground, the greatest amount of decay will be found at the level of the ground, and the extent to which decay has progressed in the buried portion will be found to grow less as we examine the wood further down. The more porous a soil is, the more rapidly does the wood decay (witness the fate of railway sleepers laid deep in loose ballast). Wood lasts longest in stiff clay soils, much less in limestone soils (which are not only porous but also act chemically on the wood), and least of all in soils containing much organic matter, especially such as are themselves undergoing decay and decomposition. In experimenting on the relative durability of different woods, the most rigid test to apply is to bury the lower ends of posts or scantlings of one and the same size in holes filled with fresh cow-dung. Impregnation at any time with antiseptics, such as creosote, sulphate of copper, &c., precludes the vegetation of fungi, provided fungus spores have not already entered the substance of the wood. Fungi may also be kept out indefinitely by covering the wood where it is to be in contact with a damp surface, with a coat of paint impervious to moisture and therefore also to spores, or by painting the surface over with creosote, tar or any other antiseptic substance. Charring the surface is not always a successful method for charcoal being a highly permeable substance, may let spores pass in with the water, and in the process of charring deep cracks may form giving ingress to the spores. In any case the charring to be effective, must be deep, and thus detracts very considerably from the strength of the wood. Woods thoroughly impregnated with resin are practically imperishable. It is evident that the first step to rendering wood durable is to season it thoroughly ; no other precautions, if this one has been omitted, can save the wood from early decay. All woods are not equally durable, and even in the case of one and the same species some specimens decay more quickly than others. Greater weight is no proof of greater durability in the case of woods of different species, for the lighter wood may con- tain substances, such as oils, alkaloids, &c., that are poisonous to DURABILITY. 25 fungi ; moreover, the heavier wood may be more subject to cracks through which fungus spores may at once get admittance into their interior. Nevertheless the heavier woods are generally also the more durable. In the case of specimens of one and the same species, this rule is universally true, since the closer the tissues are, the less room is there for the entry of spores. «Hence the timber of trees grown in favourable soils and localities, and in the full enjoyment of light and warmth, is more durable than that of trees grown under less favourable conditions. This proves the necessity of thinning timber forests properly, and the superiority of methods of culture which give the future timber trees room for unrestricted development. The sapwood, being full of moisture and of starch and other reserve materials, decays very quickly, although there are some extremely durable woods, such as teak, thin rafters of which, if properly seasoned, last for over 20 years. In old large trees the wood near the ete has generally already undergone a certain amount of decomposition, and hence is subject to early decay. There are two exceptions to this rule—(1), species in which ebony is formed, and (2), conifers rich in resin, the central zones of which are generally impregnated with this substance. The season in which a tree is felled has a powerful influence on the durability of its timber. The most durable wood is obtained if the tree is félled when the sapwood and medullary rays contain a minimum amount of starch and nitrogenous substances. The least amount of such substances is found immediately after a gre- garious fructification ; in ordinary years, however, svon after the new flush of leaves has come out at the beginning of the season of vegetation. The following is merely given as an indication of what might be done in classifying our numerous species according to their power of resisting decay. It must not, however, be forgotten that the conditions in which a piece of wood is placed when used affect to a very considerable extent the question of its durability. For instance, the wood of Ficus religiosa decays quickly in the open air, but is extremely durable under water. (i). Extremely durable.—Teak, Hardwickia binata, ebony, Aca- cia Catechu, iron-wood, Mesua ferrea, sal. (ii). Very durable.—Deodar, Michelia Champaca, M. excelsa, Dipterocarpus tuberculatus, sundri, black-wood, sissu. (iii). Durable.—Albizzia Lebbek ond procera, Schima Wallick, Pterocarpus. spp., oak, Eugenia Jambolana, Terminalia Chebula. E 26 TECHNIOAL PROPERTIES OF WOOD. (iv). Fairly durable.—Anogeissus spp., tun, mango, Terminalia belerica. = (v). Quick to decay.—Odina Wodier, Adina cordifolia, semal, Butea frondosa, Boswellia serrata. (vi). Very quick to decay.—Cochlospermum Gossypium, Mo- ringa spp., Dalbergia paniculata, Sterculia spp. Insects and other animals.—Except in the special case of wood used in contact with sea-water, the animals we have to fear are insects. For our purpose we may divide timber-destroying insects into three classes, viz., (1), those which can enter only fresh-felled wood as larve, (2), those which attack wood already in use, but only as larve, and (3), those whose full grown individuals attack the wood and commit all the ravages. In the first class of insects the mother deposits her eggs on, or in, the bark of fresh-felled wood, and the larve, after being hatch- ed, eat their way into and inside the wood. According to the size and number of the larvee, broad “ galleries” are formed, or the wood becomes literally riddled with small holes (worm-eaten). To prevent the ravages of such insects, it is sufficient to bark the trees in time, thus getting rid of eggs already laid, and either preventing new ones from being laid, or, owing to the drying up and consequent hardening of the surface of the exposed wood, preventing the weak, freshly hatched larve from gnawing their way to the moist and therefore softer tissues inside. The case of the various- species of bamboos presents an anomaly in that they have no bark which can be removed ; but submergence in water for a few days’or, better still, floating washes off the eggs. Fel- ling bamboos during the dark half of the lunar month also preserves them from the attacks of insects. Prolonged floating or submer- gence in water also preserves all other kinds of wood by drown- ing the larvee. Where the use of such substances is cheap enough and not objectionable, the wood may be impregnated with insect poisons, such as metallic salts, creosote, kerosine oil, &c. Steaming will also of course kill all the eggs and larve. The wood of broad-leaved species is more liable to the attacks of insects than conifers, which are partly protected by the aroma of the turpen- tine. The sapwood, on account of its softer texture and the reserve starch and other food it contains, is very much more visited by insects than the heartwood. The second class of insects include the genera Pétinus and Anobi- um (death watch), which attack wood used in dwellings, especially in dark places in the roof. The larve eat their way through the wood in every direction, reducing it to a spongy brittle mass that DURABILITY—COMBUSTIBILITY AND HEATING POWER. 27 crumbles to pieces under the slightest pressure ; while the beetles, when they are not out feeding or mating, live in the galleries where they lay their eggs. The third and last class of insects comprises almost exclusively the various species of white-ants. A striking instance of the few other families falling under this class is that of & species of Bostry- chid beetle which, until the tree is felled or has begun to die, lives in the thick bark of the Pinus longifolia, but works its way into the wood within a few minutes of the fall of the tree. The only remedy against this beetle is to bark the trees without delay. As regards white-ants, there are certain woods which are self- protected, either because, like teak and deodar, they contain an oil not relished by the insects, or, like Salvadora and nim, they are impregnated with an acrid alkaloid, or because, like Hardwickia binata and khair, they are too hard for them. In the case of other woods nothing short of impregnating them, or painting them over with poisonous substances, will protect them against these all- devouring pests. Wood used for marine purposes is subject to the attacks of certain crustaceans and mollusca, the most terrible of the latter being the barnacle (Teredo navalis). Against this last the only sure preservative is to plate the wood with iron or copper. In the case of wood kept in dockyards before use, the best plan is to bury it in mud at the bottom of the tanks, or to reduce the saltness of the sea-water by mixing enough fresh water, as a certain de- gree of brackishness is essential for the barnacle. Section [X.—CompustiBiLiry aNnp Heating Power. By the term “combustibility”’ we mean the ease or difficulty with which a substance takes fire, and, being once ignited, continues to burn until it is consumed ; and by the heating power of a wood is understood the quantity of heat radiated by a unit of volume or weight of the wood when burning in the ordinary way. The only two elements of wood which burn are its carbon and hydrogen, the former combining with oxygen to form carbonic acid, the latter to form water ; while the incombustible portions remain behind as ash. It is very probable that the combustibility and heating power of the pure wood fibre is the same for all woods, and that the actual differences existing between the various woods are due entirely to differences of structure and the presence of accidental substances, such as oils, resins, &c. Combustibility is in direct proportion to looseness of texture (guaranteeing free access of oxygen into the interior), to aksence 28 TROHNIOAL PROPERTIES OF WOOD. of moisture, and to presence of resins and oils, which enable some woods to burn well even in a very green condition. Decayed wood, owing to its spongy texture, takes fire easily and burns until it is consumed, but, as it has lost a very large proportion of its carbon, its combustion is very slow and unaccompanied with flame. The conditions which affect the heating power of a given wood are— (1). Quantity of contained moistwre.—The most highly air-dried wood contains a large proportion of moisture. When the wood is burnt, a certain portion of the heat produced by the combustion is absorbed in converting the moisture into steam, and not only this, but as the steam rushes out from the inner layers of the wood, it takes up more heat from the burning outside layers. Nérdlinger estimates that with 45 per cent. of water present, half: the heat of combustion is lost, and with 60 per cent. as much as four-fifths. These figures prove the great importance of drying firewood as thoroughly as possible ; all large pieces should be cut into short lengths and split, and the wood should be loosely arranged in long narrow stacks composed of only a single row of pieces, so that both ends may be exposed and uir circulate freely between the several pieces. (2). Specific weight.—This is not a safe criterion for woods of different kinds, since other circumstances, such as a greener condi- tion of the heavier wood, resin and oil in the lighter wood, &c., may more than counterbalance the superiority possessed by the heavier wood in respect of its weight alone. Thus the light, but porous and quickly-dried, wood of Butea frondosa gives out more heat than several much heavier woods. Nevertheless, for one and the same species superior weight also means superior heating power. Hence the heartwood is better than the sapwood, the wood of the stem than the wood of the branches and roots (resinous conifers of course excepted), the highly lignified wood of trees grown in warm sunny localities and in the open than the wood of trees of cooler climates and aspects and of canopied crops. (3). Anatomical structure—In the case of the more porous wood the moisture is expelled more quickly, during combustion, from the inner mass of the wood, and hence there is less loss of heat. We have already seen that the more porous wood also burns more quickly. Hence in a confined place, as in a baker’s oven, the more porous wood will not only give out its heat more quickly, but also an absolutely larger quantity of heat. For warming rooms a wood of a certain minimum density is required, for if it burnt too quickly most of the heat would disappear through the chimney. COMBUSTIBILITY AND HEATING POWER. 29 (4).. Smallness of the pieces of wood used.—The smaller the pieces are, the larger is the surface exposed to a free draught of air, and the greater the quantity of heat evolved. But there must be a limit to the smallness of the pieces, for sawdust burns with little heat, as it does without flame. (5). Presence of oils and resin.—This circumstance requires no explanation. (6). Soundness—Unsoundness necessarily implies some loss of the original quantity of carbon and hydrogen, the only two combustible elements in the composition of wood. As all trees begin to get more or less unsound at the centre after a certain age, trees intended for the supply of firewood ought not to be kept beyond middle age. The popular belief that floating diminishes the heating power of wood is totally unfounded. What actually happens is that when floated wood is taken out of the water, the pieces are piled up pell-mell into large heaps, inside which they undergo a certain amount of decomposition. If the wood is dried at once, no loss of heating power will result from the floating. Numerous attempts have been made to ascertain the relative heating capabilities of the various woods. In some physical methods have been employed, in others chemical methods. The most common physical method is to ascertain what quantity of water at 0° C. is evaporated by one pound of the given wood at a given temperature of the air and under a given pressure. A simpler method is to find out what quantity of ice at 0° C. is converted into water of a temperature of 0° C. by one pound of the wood. A third method, having another purpose, is to burn sepa- rately the same quantity of the several woods in one and the same fireplace, and note the difference between the temperatures of the air of the room at the beginning and end of each burning. The doors and windows of the room should of course remain closed during the experiment. Chemical methods consist in ascertaining the quantity of carbon and hydrogen present in a given weight of the wood. This is done by burning the wood in a closed retort, either with a direct supply of oxygen gas or with a known weight of some metallic oxide. In the former case we know at once the quantity of oxygen used up, in the other we weigh the balance of the oxide and thus ascertain the quantity of oxide reduced, and therefore of oxygen given up to the burning wood. In either case we are en- abled to calculate the quantity of carbon and hydrogen burnt. The physical methods give results of very little practical value, 30 TECHNICAL PROPERTIES OF WOOD. while the chemical tests are entirely misleading (the more so, the larger the quantity of hydrogen contained in the wood is). Inac- tual practice the relative value of the different woods depends to a very great extent on the purpose for which the firewood is required, and on how it is be used. Thus for warming purposes generally we want a wood that does not burn too fast, but gives a steady prolonged heat: but so much here depends on the draught that the value of a given wood will be different according as it is to be burnt in the open (as in a camp fire) or in a fireplace, or ina stove. The difference is still greater for cooking purposes ; we have every variety of chula, with chimneys and without chim- neys, and dishes, some of which require a slow fire, others a quick fire, and so on. The baker and brickmaker require wood that gives out all its heat in as short a time as possible, so that for the short time it lasts, the heat may be intense. For well-made lime- kilns also quick-burning wood is necessary; for the very primitive ones used by most of our Indian lime-burners the wood must not reach full combustion too soon, nor must it burn too quickly, although it must give out an intense heat. Section X.—DeErscts anD UNSOUNDNESS. The difference between a defect and unsoundness is that the form- er is purely a discontinuity of tissue, or abnormal development of the fibres, which may interfere with the cutting up of the wood, or at least unfit it for certain purposes, whereas the latter is always some form or stage of decay. Nevertheless, as some defects are often accompanied by decay, it is best to treat both under one and the same head. It is not intended here to treat of the diseases of trees, the discussion of which belongs to the province of botany, but only to refer to them so far as they affect the technical value of wood. ArticLeE 1. DeEFects. The principal defects are—(1) shakes, (2) knottiness and exag- gerated waviness of the fibre, (3) twisted fibre, (4) rindgalls, (5) covered sections of pruned branches, (6) enclosed dead branches, ° and (7) interior bark. 1. Shakes. Shakes are separations of the wood fibres extending along the entire or partial length of the trunk of a tree. According to their position and the direction in which they run on a transverse section they are either (A) Heart-shakes, or (B) Radial-shakes, or (C) Cup-shakes. A. Heart-shakes.—A heart-shake is a crack, which, beginning at the centre of the trunk, extends itself outwards both ways towards DEFECTS AND UNSOUNDNESAS. 3k the circumference. Sometimes two or more such cracks occur, to Heart-Shake, which the special name of compound heart-shake or star-shake may be given as distinguished from the simple heart-shake. The origin of the heart-shake is always the drying up and consequent shrink- ing of the tissue at the centre at the stem: As the surrounding tissues do not contract at the same time, the central mass splits along one or more lines of least resistance, that is to say, along medullary rays or radially. As with advancing age the shrinking continues, the cracks extend outwards as well as grow wider. The drying up and shrinking of the inner tissues may be due to old age, or to weak growth induced by an unfavourable soil or situation, or by forest fires. Hence heart-shakes always begin and are worst at the foot of the affected trees. Sometimes, if owing to one or more of these causes there is a predisposition to this de- fect, a heart-shake may be produced ina previously apparently cound tree by the shock of the fall when the tree is felled, or even by the mere lurch given by the tree as it begins to fall. Strong winds must obviously aggravate heart-shakes. As heart-shaken logs dry, the cracks continue to extend themselves. To minimise this danger, the logs must not be barked, and must be allowed to season as slowly as possible. A simple device that is nearly always successful in arresting the extension of narrow cracks is to drive a thin wooden wedge into the end of the log just in front of, and across the path of, each such crack. Owing to the position and origin of a heart-shake the wood on the sides of the cracks will generally be found to be more or less decayed, unless the shake 32 THCHNIOAL PROPERTIES OF WOOD. be a very recent one. Logs affected with only a simple shake usually lose nothing of their valne as sawyer’s timber, but a bad star-shake renders the wood fit only for fuel. Nevertheless very fine compound shakes are no great disadvantage in the case of large beams. B. Radial-shakes.—Radial-shakes, contrary to heart-shakes, al- ways begin at the circumference of the standing tree and extend inwards. They are due to the outer concentric zones of growth Radial Shake, 7 a, An oid one closed. 6, A new one still open. cv. A still more recent one. contracting so as to be no longer able to completely encircle the inside solid cylinder of wood. Thus a crack or cracks occur. The contraction may be due to sudden excessive cold, or to a very hot sun after a chilly night, or to hot blasts of wind, or to forest fires; the more sudden the change of temperature the more effective it is, as the difference of temperature between the outer and inner zones is then greater. A radial-shake will always occur on the most ex- posed side of the trunk. When the difference of temperature which caused the shake has disappeared, the crack closes up, and, in the absence of further accidents for a year or two, may be grown over and completely concealed by the new concentric zones of wood. But, on the other hand, the crack may re-open year after year, in which case a continuous ridge formed by the thicker growth of wood along the lips of the long wound (where of course there is less pressure than elsewhere) will indicate the DEFECTS AND UNSOUNDNESE. 33 course of the shake. In extreme cases the rupture in the formation of the shake may be so violent as to extend to the centre of the trunk. Strong-winds may also cause the shake to extend thus. From what precedes we are able to understand why radial-shakes affect trees of large rather than small girth, solitary trees rather than those standing in the midst of a leaf-canopy, portions of a tree where the wood is not of uniform structure (the foot, vicinity of a large knot, &c.) rather than other parts ; also why a wet soil and the possession of easily fissile wood and thick medullary plates favour the occurrence of such shakes. The utility of a log affected with radial-shakes will depend on the number and continuity of the shakes, on whether most of them have healed over, and on whether decay has made any progress along the sides of the cracks., In some cases the log may be completely ruined for timber pur- poses, in others beams and even smaller scantlings may be sawn out of them. C. Cup-shakes.—In a cup-shake the crack follows the ling be- tween two adjacent concentric zones of growth, and it may do so Cup-Shake. a. Complete. 0b. Partial. ¢. Partial, accompanied with rot. d. Combined with a radial-shake. for any distance, from a few inches to the entire length of the circumference. The cause of separation may be (a) excessive expansion by frost of one or more of the outer zones, so that they can no longer fit tight over the enclosed solid cylinder of wood, or (6) violent swaying or bending of the tree, so that the limit up to F 34 TECHNICAL PROPERTIES OF WOOD. which the zones can play upon one another is passed, or (c) heavy concussion when the tree itself is felled or another large tree falls up against it, or (d) shrinking from loss of moisture of the en- closed cylinder of wood. Such being the case, it is evident that trees in which the vessels are mostly grouped together along the inside edge of each concentric ring, are most liable to cup-shakes. Since a great many of our species have not even any distinct rings of growth, cup-shakes are not much to be feared in India. As we might expect, cup-shakes affect more frequently large than small trees (since the former can bend less), and the lower than the upper part of the stem (since it is at the lower part that most bending takes place and the wood is least uniform in structure). The wood in the cracks of cup-shakes is not always decayed, since it is never exposed to the air. The extent to which cup-shakes render timber unfit for use depends on the number and length of the shakes. Badly shaken wood falls to pieces when sawn up. Hvena single shake, if it extends all round the circumference, reduces the thickness of the useful timber by the thickness of the trunk outside the shake. “Not unfrequently, in very severe climates, the trunk of a tree is abundantly affected both by radial and cup-shakes, in which case the wood is fit only for burning (see Fig. 4). Fig, 4. Eaaggerated case of combined radial and cup-shahes, with incipient decomposition, (After Gayer). DEFECTS AND UNSOUNDNESS, 35 2. Knottiness and ewaggerated waviness of fibre. A knot is produced by an irregular course of the fibres round an independent centre of growth, such as branches or a dormant bud. Owing to the greater pressure occurring at these places, the fibres are also packed more closely together, and compose a denser and harder tissue than that surrounding the knot. The simplest knot is that formed by a single branch that has attained normal development. In a broad-leaved tree such a knot, as long as there is no decay present, detracts from the value of the wood only when thin planks of good quality are required. It is, how- ever, different with conifers, since the wood of the branches is so entirely dissimilar from that of the stem, that if a branch has not fallen off while it was still only a twig, it runs radially through the tissues of the stem merely like a plug, which ultimately shrinks from loss of moisture until it is easily detachable, even falling of itself out of boards and planks. Such knots are known as loose knots. A burr, so much sought after by the turner and cabinet- maker, is a complex knot formed at points where dormant buds show abnormal vigour without being able to develop into branches. In species extremely rich in such buds, as in Celtis spp. and ma- ples, the burrs may attain the size of a man’s head. Epicorms pro- duce knotty tissue along the entire length of the stem. If they are numerous without ever getting beyond the size of small twigs, an extremely handsome mottling may be thereby produced. The presence of numerous but weakly-formed latent buds gives rise to a wavy course of the fibres, making the wood well adapted for ornamental purposes. This defect, when exaggerated, always diminishes transverse strength very considerably, and usually renders the wood unsuitable for purposes in which heavy strains have to be withstood. 3. Twisted fibre. In this defect the course of the grain of the wood follows a spiral round the stem, making with the vertical an angle which may sometimes exceed 40°. In most cases this angle increases with the diameter of the stem, the spiral growth being not at all apparent in young saplings. This defect is due to the fibres in each new layer of wood being longer than those in the preceding layer. The cause of this abnormal growth is not yet exactly known. What we know regarding it is that it is hereditary, that certain species (Boswellia serrata, Hardwickia binata, &c.), are more liable to it than others, that it may be produced by the wind acting 36 TECHNICAL PROPERTIES OF WOOD. constantly on an unsymmetrical crown, that itis often peculiar to certain localities, every tree therein being affected (e.g., the Pinus longifolia forest at Ranikhet just below the road to Almora), and that stunted trees and those growing out in the open are much oftener twisted than tall trees or those standing in the midst of a leaf-canopy. Teak seldom if ever suffers from this defect. Twist- ed fibre renders wood useless for a great many purposes : it reduces the strength of sawn timber in proportion to the smallness of the scantling, it renders the wood liable to warp and split very badly, and it prevents any kind of effective planing. Wood with twisted fibre has, however, greater transverse strength than straight- grained wood if used as large beams. 4. Rindgalls. These are local wounds that have healed up and been covered over with new layers of wood. The wounds are such as may be Fig. 5. 2S SSS Rindgail, eaused by a falling tree, a passing cart, an animal rubbing its horns, &c., or by the bark being killed by fire or hot blasts of wind. There is always a break of continuity in the first few rings formed after the accident, and, however quickly the wound may heal over, there is never any uuion between the new covering rings of wood and the surface exposed by the wound, and some amount of decay is always present. -The portion affected by a rindgall must be cut out of all planks and small sawn stuff, also from cask staves; and if decay has made any appreciable progress, which is nearly always the case, the entire affected portion must be removed, whatever use the log may be put to. DEFEUTS AND UNSOUNDNESS, 37 5. Covered sections of pruned branches. However carefully a branch may be pruned off, and even if the surface of section is painted over with some antiseptic substance, there is never any real union between that surface and the new wood that forms over it. If the branch is at all large, saprophytic fungi never fail to enter the section and engender rot (see Fig. 6.) Section showing result of the most careful pruning. (After Boppe), — In any case no portion of the section can be left in any kind of small stuff into which the wood may be converted. 6. Occluded broken branch. Such branches can of course never form any tnion with the en- closing rings of wood. The end of such a branch, having for a longer or shorter time after death been exposed to the air and atmospheric moisture, is invariably more ot less decayed before occlusion takes place. Hence the tissues of the branch itself and those surrounding it are always in a more or less advanced stage 38 TECHNIOAL PROPERTIES OF WOOD. of decomposition, complete hollows, that are bound to grow larger year after year, often being the result (see Fig. 7). Fig. 7. Occluded dead branch. Notice hollow pocket formed. (After Hartig ). Whatever use is made of a log containing this defect, the enclos- ed dead branch and all the surrounding decayed tissues must be cut out. 7. Interior bark. In a few exceptional species having an abnormal mode of growth, such as Daldergia paniculata, Bauhinia Vahlii and Millettia auri- culata, either layers of bark are found throughout the thickness of -the stem alternating with layers of wood, or the stem is composed of a mass of bark-tissue traversed by strands of wood. This defect is obviously incurable, and the stem is totally unsuitable for use as timber, and even yields a very inferior fuel. In the case of species possessing normal growth, two distinct stems produced on one and the same stool, or the two branches of a fork, may amalgamate and become grafted together laterally for a certain distance. When this happens, the old bark existing previous to the amalgamation remains enclosed in the middle by the newly forming woody layers common to the now amalgamated stems. There is also another instance of interior bark. In trees that form exaggerated flutes, two such flutes may unite laterally and thus shut in the bark between them. Interior bark in these two last cases has no fur- ther drawback than to give the unfelled tree a fictitious value in DEFECTS AND UNSOUNDNESS. 39 respect of great thickness, as it never leads to rottenness. There is no way of recognising it until the tree has been felled and cut up, and it must, of course, be removed before the wood can be employed. ARTICLE 2.—UNsounpDyEss. In a previous Section, under the head of durability, the decay which overtakes felled and, therefore, dead wood through the at- tacks of saprophytic fungi was considered. In the present case the unsoundness occurs in the living tree itself, and, besides being due to the decomposition consequent on the oxidation common to all dead organic matter, is occasioned by parasitic as well as by saprophytic fungi. The ravages of the latter are only local, being __ confined to the dead tissues, while those of the former may extend through the entire tree. The mycelium of such fungi sends out fine filaments in all directions, which dissolve and absorb every- thing in the shape of food that comes in their way, so that the walls of the tracheides, vessels and cells become attenuated, and from having been closely cemented together and firm and tough and elastic, lose all cohesion and become soft, moist and brittle—in Broken dead branch. : (After Hartig). ~ 40 TECHNICAL PROPERTIES OF WOOD. ather words, the wood becomes “rotten.” The rotten elements may fall away in dust and produce a hollow. For our purpose we may consider separately concealed rot and external rot. The internal rot caused by parasitic fungi, popularly termed ‘wet rot,” “red rot,” “white rot,” &c., may find entrance into the tree either by the roots or through a dead branch, or through a wound in the stem. Rot that enters through a dead or broken branch of some size (see Fig. 8) is the most fatal of all to the value of the tree, as it always extends down the entire stem. Both parasitic and saprophytic fungi attack the broken jagged end, which moreover absorbs large quantities of atmospheric mois- ture. The fermenting action of the fungi converts the wood into a mixture of acid substances, which are carried down into the portions below by the rain soaking into the branch, and which are poisonous to the living parts of the tree. Thus the rot spreads rapidly downwards to the base of the tree. Often a callus grows over the edge of the broken branch, and forms a constantly deepening cup to catch and retain the rain water (see Fig. 9). Rot that enters by way of the roots is the most dangerous Fig. 9. Hollow formed by callus-formation over edge of a dead branch, and progressive rot. (After Boppe), DEFECTS aND UNS)UNDSESS. 41 of all so far as the number of affected tres: is concerned, =‘nce from a single attacked tree as focus it spreads rapidly throuzh the soil from iree to tree in an ever-widening circle, and burrowing animals of all kinds carry away the infection (spore:) to long dis- tance: in their fur. Som=time sores are known. There is of course no limit to e@ 42 TECHNICAL PROPERTIES OF WOOD. the possible spread of the rot, which may, in extreme cases, destroy the entire bole, as shown in Fig. 11. Fig. 11. Result of injury along the whole of one side of the trunk and consequent rot (After Buppe). Having explained in what forms unsoundness may occur, it is now the place here to explain how to detect internal rot, firstly, in the standing and, secondly, in the fallen tree. In the case of a standing tree the crown and upper part of the bole should be searched for decayed stumps of broken-off branches or holes produced by their complete decay. If such be found there is a certainty that the stem of the tree is unsound for at least a portion of its length. To assure one’s self further, the trunk should be examined at the base for pangrene, and be sounded with the back of an axe. A hollow sound will be a certain indication of hollowness, a dead sound of a very advanced stage of rot. A clear ringing sound does not necessarily mean that the trunk is quite sound, for if there is a sufficiently thick shell of sound wood outside, the blow of the axe will return a clear ring. If, in addi- tion to giving out a clear ringing sound, the bole is straight, symmetrical and without any prominences or excrescences, the presumption is that the tree is sound. In unfavourable soils and localities the trees have a tendency to become hollow and unsound early, and some species exhibit this tendency more than others. Hence in addition to the indications furnished by the examination of each individual tree, the experience derived from previous fel- _ lings should be utilised. If a tree is soon to be felled, it may be DEFECTS AND UNSOUNDNESS. 43 safely put to the really only certain test of cutting into it at the base or boring into it with a large auger. The aspect, colour and odour of the chips removed by the auger will show whether un- soundness is present, and if so, at what distance from the circum- ference. The auger holes should of course be made along more than a single radius. The examination of a felled tree is much easier and surer. The log or logs taken out should be examined at both ends. Any portion of the section which is softer and more yielding than the rest should then be carefully looked at to test its colour, structure, hardness, moisture and odour. If this examination of the two ends is satisfactory, and still further proof of soundness is required, a gouge or auger should be used to sound all abnormal prominences or other suspicious-looking spots. Often the odour of the sawdust obtained in logging serves as an excellent indication of soundness or unsoundness, : Logs that have a rotten core along their whole length are quite unsuited for use under trying conditions ; but the sound-looking portions may be used for furniture and other articles kept in dry rooms. Where the rot is only local, if the affected portions are completely cut out, the rest of the log may be used for most purposes. 44 THE PRINCIPAL USES OF WOOD. CHAPTER II.—THE PRINCIPAL USES OF WOOD. With the exception of iron, there is scarcely any raw product that serves so many purposes, some of them the most common ones of daily life, as wood. All these various purposes may, how- ever, be grouped together into only two comprehensive categories according as the wood is required for its own sake or only for certain products obtained from its decomposition. We have thus the two great classes of (1) TIMBER and (2) FIREWOOD. Section I.—Timser. Since, by the preceding definition, timber includes every piece of wood that is manufactured into some article or other without its specific nature being changed, timber may be of any size, and the popular notion that the idea of timber necessarily implies certain considerable dimensions is therefore wrong. The timber obtained directly from the tree by merely topping it and lopping off the branches is termed round timber, or is said to be in the round or in the log. If the trunk is roughly squared, either with the axe (the most frequent) or with the saw, it is called balk or square timber or simply a balk. A balk that is not quite square is said to be waney, the wanes being the vatural round sur- faces of the original trunk, and the panes the flat hewn or sawn surfaces. Rough timber consists of the trunk or main branches hewn to octagonal section. Sided timber is the trunk split down and roughly formed to a polygonal section. In India, where round posts consisting entirely of heartwood is so often used (e.g., sal tors), logs of small girth are dressed round. Compass TIMBER is squared timber that is curved in one plane. For such a country as India, with its diverse climates, species, peoples, and modes of life, it is impossible to devise as yet, in English, a classification of the market forms of timber that can be universally adopted. The following is, however, given to show on what lines such a classification ought to be based, and to make ideas more precise in the mind of the student,:— Round Timber. Loas, pieces at least 6 feet long and having a minimum girth ot 3 feet at buit. TIMBER USED IN SUPERSTRUCTURBS. 45 Enps, pieces of the same girth as logs, but shorter than 6 feet. Spars, pieces at least 12 feet long and between 24 and 36 inches in girth at butt. - Potss, pieces at least 12 feet long, and not more than 24 inches girth at butt.. Posts, pieces of the same girth as poles, but only from 8 to 12 feet long. Bitets, pieces of the same girth as posts, but shorter than 8 feet. Sawn timber with at least two parallel faces. Beams, { WHOLE TIMBER, oe 9%x9” to 18" x 18” ( Har riper, er a 2 a a SoaNnrTLines, xe we 57x”, "x 9” PLANKS, «.. ae - 11” to 18” x 3” to 6” Deas, (conifers) or BOARDS (broad- leaved species), gan 8" 5g 2? Oe I? 5g AO Batrens, .. oe sie A ye I SOB Be Larus, ses Ae we 27+, 4" K 4” ,, 1” ARticLe 1. Trmper vsED In SUPERSTRUOTURES. The superstructures referred to here are those of buildings, of bridges and piers (piles excluded), and other similar constructions. 1. Superstructures of buildings. Speaking in a general manner we have six classes of build- ings according as the walls are made (a), entirely of logs (block- houses or log-huts), or (6), of planks or boards fixed on a frame- work of scantlings, or (¢), of laths or saplings plastered over with mud (wattle and daué huts), or (d), of mud or sun-dried bricks (kucha walls) or (e), of stone or burnt brick joined with mud mortar (kucha masonry), or (f), stone or sun-dried bricks joined with lime mortar. Daub and wattle constructions are from their nature not intend- ed to last for more than a few years. White-ants rapidly destroy all but a few woods, and fungi find every condition favourable for their ravages.. In such structures the whole weight of the roof is carried on posts let into the ground or at least into mortar. Hence the posts should be of durable wood and the roof as light- timbered as possible consistent with strength and stability. Hence the roof will consist principally of split’ or unsplit bamboos, where bamboos are available. 46 THE PRINCIPAL USES OF WOOD. For all other descriptions of buildings, the timber should be durable, especially pieces placed in contact with earth or mortar or used in the roof, which last should at the same time be light and possess great transverse strength. Durability. is particularly required in timber used for wall-plates and in terrace roofs, as fungi everywhere, and white-ants in most places in the plains, attack it on the concealed side which is in contact with the masonry. Except in roofs covered with cylindrical tiles or thatch, the timber must be all sawn and squared pieces without any sapwood. Well- seasoned teak poles, floated or washed by the rain during a whole monsoon, last for at least 30 years under well-laid tiles or thatch. The wood used in boarded ceilings and floors and in every portion ofadoor or window should not be liable to warp, and should expand and contract as little as possible with the varying humidity of the air. The wood of the threshold should be hard and tough, as also that of floors that are not to be matted or carpetted. If beauty and ornament are desiderata, the grain and colour of all the visible pieces of timber should be handsome, especially in doors and windows, and wherever there is any moulding. Wainscoting, by reason of the great abundance of insect life, is out of place in India. 2. Superstructure of bridges and piers and of other similar erections. Here, more so than ‘in house building, strength and durability of the highest order are essential, since the structure is not only exposed to the full and continuous influence of the weather, but is also subject to the heavy shocks and vibrations caused by traffic, &c. And in addition the wood must be elastic. Hardness and toughness are also requisite in pieces subject to the direct wear and tear of traffic. ARTICLE 2, TIMBER USED ON OR IN THE GROUND. The principal uses for such timber are for piles, for strengthening roadways and stream banks, for railway sleepers, for timber slides and sledge roads, for palisading and fencing, and for mine props. 1. Piles. For the foundations of bridges and other heavy structures, when a firm bottom cannot be easily reached, long logs are driven inte the soft earth in order to support the masonry. As in most cases the logs are placed in the most favourable conditions for the growth of fungi (sufficient warmth, moisture and access of air), only ex- tremely durable wood should generally be used; and as the piles are driven in with heavy blows, the wood should also be as tough and TIMBER USED IN CONTAOT WITH BOIL. 47 difficult to split as possible. For this reason, in order to preserve to the full the strength of the log, it should be used quite round. A round section also makes the work of driving the piles easier. If deep water constantly stands over the piles, less durable woods especially such as last well under water, and at the same possess the other requisite qualities, may be used. Trees which grow up with a long straight, clean bole furnish the best piles. Where sal grows it is the best wood for the purpose. Terminalia belerica has been used under the Mortakka bridge where the Rajputana- Malwa Railway crosses the Narbada. 2. For strengthening roadways and stream banks. In numerous towns in England and America and also in Paris, some of the streets have been paved with short blocks of wood laid, with the fibres standing vertically, on concrete, such roadways deadening the noise of traffic and being less trying for horses than those formed of asphalte or stone pavement, and more durable, less dusty and more easily repaired than a macadamised surface. Woods used for this purpose must be hard and tough, besides being as durable as possible. On unmetalled roads many portions, from excess of moisture, re- main soft during the whole year, or at least for many months after the rains. Such portions are made easy for traffic by laying wood across the roadway. Wood so used is subject to the unchecked action of every influence of decay, and hence unless they can be renewed every year, only durable pieces should be used to form the foundation of the way, only the small branch wood laid on the surface requiring to be put on afresh every year or even oftener according to the volume and constancy of the traffic. Lastly, stream banks have often to be protected against erosion by forcing the current away by means of spurs formed of wooden crates filled with stones. The crates being always roughly made, are constructed of only round wood, which should, however, be very durable and, if possible, consist exclusively of heartwood. Sal, khair, Hardwickia binata, and other similarly hard and durable woods are the best for the purpose. 8. Railway sleepers. The total mileage of railways in India in February 1890 was, in round numbers, 14,200 miles, requiring, with double lines, sidings, &c., about 32,000,000 sleepers for original construction, and about 3,000,000 annually for maintenance, supposing the way to have been laid only with wood. To meet so enormous a demand has 48 THE PRINCIPAL USES OF WOOD. always, from the first, been a matter of great, and, it may also be said, insuperable difficulty. The wood required for sleepers must be perfectly free from all defects and unsoundness, as durable as pos- sible, and possess great transverse strength. Besides this, it must be hard enough to hold bolts well, and to resist crushing of the fibres, especially when flat-footed rails are used. Such rails are fixed and held in place by dog spikes, which, if the wood is at all soft, are liable to crush the fibres laterally, and thus get loose in their holes through the constant jarring and jolting to which the track is subjected by the moving trains. This danger is most to be feared on curves, on which only very hard woods should be used. Die-square sleepers containing no sapwood at all are of course the best, but about an inch of sapwood on the two edges of the upper face are often not objected to, and half- round sleepers, obtained by sawing a log in two, are often used without any of the sapwood being removed. But in this last case both the diameter and thickness of the sleepers are fixed in ex- cess of the scantlings of a die-square sleeper, and the seats for the rails are adzed flat. If the log to be sawn in two is not straight, or one end is much thicker than the other, this defect must be remedied by adzing or flitching off with a saw the irregular sides or excess width, as the case may he. The principal woods used for sleepers in India are teak, sal and deodar. Hardwickia binata is easily the most durable of all, but it is so extremely hard that special machines are required to bore the holes for the spikes, and even then the holes are bored with much labour. Tt was the great demand for sleepers (when the construction of railways was first taken up with vigour soon after the mutiny) and the consequent havoc carried into our forests by the contrac- tors that first directed the attention of Government to the conserva- tion of our forests. The supply was found to be totally insufficient, and the question of substituting metal for wood was at once taken. The Oudh and Rohilkhand Railway laid its rails on cast-iron pots connected with an iron tie-rod. The pot sleepers were soon found to be inferior to wooden ones as they produced a rough way, and the constant jarring of the passing trains rendered the metal very crystalline and brittle. Moreover, owing to the way in which the pots were connected, if a single one broke, under a moving train, the result was usually the dislocation of a long length of line. Hitherto the most successful metal sleeper used in India is per- haps the trough-shaped one, with which all the new sections of the North-Western Railway have been laid. It ismade of arolled iron TIMBER USED IN CONTACT WITH SOIL. 49 (better mild steel) plate, which is forced under pressure into the form of a shallow trough of the same length and width as a half- round wooden sleeper. At the seat of each rail the metal is cut obliquely away from the rail for a distance of a few inches, and the cut ends are raised so as to form between them a chair between which the foot of the rail fits. As far as present information goes, the following brief compar- ison, point by point, between wooden sleepers and metal ones of the trough pattern seems to be justified :— 1. Appropriate form.—No practical difference. 2. Resistance to fracture-—W ood superior to metal. 3. Resistance to lateral, longitudinal and vertical displacement.— Trough sleepers superior, as they can be fixed deep in the ballast, whereas to preserve wooden sleepers, these have to be kept ex- posed to the air as much as possible. 4. Durability—Life of trough sleeper estimated variously at from 30 to 50 years. Steel rusts more rapidly than iron, which is however liable to be forved out of shape. Sleepers of sound, well- seasoned teak probably last for over 20 years. Merely adzed sleepers cut from undersized logs, so that they contained the pith, have been known to last 14 years, or about the same as the best sal. Deodar requires renewing after about 7 years. Hardwickia binata will probably last as long as metal. Creosoted fir and pine from the Baltic rots in 2 or 3 years, sometimes even in the stacks be- fore the sleepers can be placed in the line. Another source of loss before use is due to the formation of large cracks in wood that was previously quite sound. All wooden sleepers begin by being at- tacked by dry rot on the lower concealed surface, and the progress of the rot may be very advanced even when the visible surfaces are quite sound. White ants sometimes attack wooden sleepers in spite of the constant passing of trains. 5. Cost of construction of permanent way.—Cheapness of the one or the other kind of track depends on the local conditions and the state of the iron market. 6. Maintenance of gauge.—Metal superior. 7. Cost of maintenance and renewal of sleepers.—The advocates of the metal track contend that once it has set, it requires much less labour to maintain than a track with wood ; and they also adduce the fact, which is undeniable, that old discarded metal sleepers fetch a much higher price than similar wooden sleepers. But at the International Railway Congress held at Brussels in September 1887, it was decided that sufficient data to come to any conclusion do not yet exist with regard to lines with large and H 50 THR PRINCIPAL USES OF WOOD, rapid traffic ; but the greater cheapness of metal tracks carrying medium traffic and slow trains has been proved. 8. Durability of the rails—Wooden track superior. Experi- ence in France tends to show that rails laid on wood last three times as long as those laid on metal. 9. Effect on the road-bed.—W ooden sleepers injure it less. 10. Effect on rolling stock.—Metal road perhaps less injurious. On the German railways in 1883 the number of tire breakages per 100 miles was 7:25 for a wood-laid way and 5:96 for a metal- laid one. 4. Palisading and fencing. In this place we may leave out of account all fences of a merely temporary character, such as those yearly put round fields and enclosures in villages. The use of wood for palisades and fences is necessarily limited in India by the nature of the climate and the abundance of destructive insects, especially white ants ; moreover, iron wire fencing is very much cheaper and practically imperish- able. For standards for wire fences both round and squared pieces are used ; for palisades, battens and planks are required of woods that stand exposure well. 5. Pit-wood. This is required to support the roofs and often the sides of the galleries and shafts. Wood so used remains in contact with constantly moist soil in a constantly moist, warm and still atmos- phere, and must, therefore, besides being strong enough to resist all strains, be as durable as possible. The greater portion of the wood used in mines consists of short pieces either round or squared. At Warora Terminalia tomentosa and Diospyros Melanozylon are the only woods that have been used up to the present ; but several other kinds are now under trial. ARTICLE 3. TIMBER USED IN CONTACT WITH WATER. Under this head are comprised piles used in rivers and in the sea, sluice gates and other permanent canal works, water-wheels, wet slides, fascines for protecting river banks, &. Wood in con- stant contact with water, especially if it is alternately exposed and covered, or is in shallow water full of air, is placed in the worst possible conditions for its preservation. On this account none but the most durable kinds should be so employed. For fascines for protective works rapid-grown coppice shoots are the best. ArTIoLE 4, TIMBER USED IN OR WITH MACHINERY. The most common Indian instances of wood used in machinery MACHINERY——BOAT AND SHIP BUILDING. 51 are the entire apparatus of a Persian wheel, sugarcane and oil mills, pulleys, windlasses, tilt hammers and water-wheels. In cog-wheels used in machinery set up at a distance from a workshop where repairs can be effected, the cogs are best made of some hard, tough wood, since the only part of such wheels that is constantly breaking consists of the teeth, and broken wooden cogs can be at once replaced from a lot kept in stock for the purpose. All parts subject to friction should be made of the hardest and toughest woods obtainable. For the crushers of sugar and oil mills the wood should also be as heavy as possible, like Hardwickia binata, khair, iron wood, babul, Schleichera trijuga, Mesua ferrea. The best woods for axle trees are such as are hard and tough, and have anastomosed fibres, but without knots, such as babul, sissu, &c. In many cases wood is used in fixing machinery. In order to stand the constant jar and heavy strains while the machinery is working, the wood should be very hard and strong. ARTICLE 5. TIMBER USED IN BOAT AND SHIP BUILDING. More care has to be exercised in selecting wood for ship and boat building than for almost any other purpose, firstly, on account of the extremely unfavourable conditions in which the wood is used for its durability; secondly, on account of the general- ly peculiar shape of the different structures; thirdly, on account of the enormous strains sea-going boats have to withstand ; and _ lastly, on account of the serious risks attending a breakdown of any portion of a ship or boat. The main differences in shape between sea-going boats and those intended for traffic on rivers are—(1), that the former are shorter and narrower in proportion to their depth, (2), that: they have a keel, whereas river boats are flat-bottomed, and (3), that the former have curved sides exhibiting every degree of curva- ture, whereas the lines of the others are comparatively straight. Timber for boat and ship building, besides being as sound and durable as possible, must be quite free from faults, must be strong and elastic, and must be of the right weight, shape and dimensions. To give a ship stability the centre of gravity must be precisely at a certain height, and hence the importance of using heavier wood in building the sides than the deck, and the necessity of having the masts light, but at the same time as strong and elastic as possible. As regards shape the ribs or framework of a ship or sea-going boat must consist of naturally curved pieces (compass timber, crooks, bends), the curvature being measured by the proportion between the length of the chord and the height of the are. The 52 THE PRINCIPAL USES OF WOOD. curvature may be uniform throughout, or most accentuated at ‘about one-third the distance from the thicker end. The neces- sary curvature is sometimes given by steaming or boiling and then bending, or by hewing the piece to the proper shape; both these procedures, however, weaken the timber very considerably. The framework of well-made river and canal boats is formed of knees, which are pieces consisting of the stem and astrong branch making an angle of from 90° to 100° with the former. The branch portion, which is about half the length of the lower por- tion, supports the deck. Knees are often used in sea-going boats also for the same purpose. Indian river and canal boats, not being decked, require no knees. The framework of a ship has to bear all the enormous strains caused by the pitching and rolling of the vessel, and must hence consist only of the soundest, strongest, most elastic and most durable woods, weight being of course no disqualification. The sides of the boat and ship are formed of planks fixed transversely across the ribs by means of trenails, which are large rivets of some straight-grained, strong, durable wood. For curved surfaces the planks are steamed or boiled before they are used, in order to render them pliant. The deck requires a light wood with even grain, and one that does not shrink and contract too much with varying quantities of imbibed moisture. Teak is perhaps the best wood existing for decks. Mast pieces should be of some light but very strong and flexible wood, and should be perfectly straight. Slow-grown pine contain- ing only a small proportion of the soft autumn wood, and having the resin distributed in a uniform manner, is the best. Such pines come from high latitudes, and, the supply being limited, are extremely costly. The usual dimensions of mast pieces are— length from 60 to 80 feet, diameter at thin end from 17 to 22 inches. The main-mast requires pieces nearly 100 feet long and 18-19 inches thick at the top. In iron-cased ships the plates have to be backed with teak, which is the only wood that does not corrode the metal. ARrIcLE 6. TIMBER UsED ror JOINERY AND CABINET-MAKING, For furniture and house-decoration in any shape wood that works easily, does not warp or split, and holds well at the joints is required Where beauty is demanded, the colour and grain of the wood should be suitable, and the wood should be capable of taking a high polish. The mottled wood obtained from burrs and tree trunks rendered knotty by numerous dormant buds and small epi- corms, is always in great demand ; pieces exhibiting such marking CARRIAGE AND WAGON MAKING. 53 are called curls. Dark veins (as in walnut, zebra wood, sissu, some specimens of teak, &.), a regular wavy fibre (as in many specimens of tun and sissu), or a satiny appearance due to conspicuously bright shining medullary plates (as in satin wood, tun, mahogany, padouk, maple, oak, &.), also increase enormously the value of wood for the purpose of the cabinet maker. To diminish cost many articles are only veneered with the handsome kinds of wood. Veneers are thin sheets of wood taken off with special saws and by a special process. For curved articles the grain of the wood must be ex- tremely even and coherent, the best kinds being teak, ebony, black- wood, sissu, walnut and deodar. Other. qualities required in cabinet-makers’ and joiners’ wood depend on the conditions in which any given piece is used. Thus the various parts of a chair and table should be very strong. The wood for portable furniture, such as chairs, should be light, while tall articles, especially those which have a narrow base, require heavy wood below. The sides of drawers should be able to resist friction. For the manufacture of bentwood furniture flexible young wood is necessary.* And so on. For all articles which stand away from walls and round which the air circulates freely, the question of durability is of entirely secondary importance. ARTICLE 7. Woob UsED IN CARRIAGE AND WaGON MAKING. Wood used for this purpose should be as light as possible con- sistent with the requisite strength, hardness and elasticity. The only portion which forms an exception to the rule is the frame- work of high carriages, which must be heavy in order to keep the centre of gravity low. The most important part of a carriage or wagon are the wheels. An ordinary wheel consists of a nave (or hub or hob) and of spokes and felloes. The nave must be able to resist great and violent shearing strains, and the wood must be so dense and hard. that these should be un- able to enlarge the mortises or holes in which the spokes are fixed and thus render the latter loose. It should contain no sapwood. * The process of manufacture is as follows :—The timber is sawn up into strips from 12 to 2 inches square, according to the work for which it is intended, and then turned in a lathe into smooth round rods. These rods are exposed in an air-tight case for fifteen minutes to the action of superheated steam. They are then so soft and pliable as to be easily bent by hand, and are in this condition fitted to iron patterns well secured. When the pieces are dry, they are detached from the pattern and retain permanently the shape given them. 54 THE PRINCIPAL USES OF WOOD. The best woods for naves are babul, sissu, sal, black-wood, teak, various Albizzias, and satin-wood. The wood of spokes should be all heart-wood, very strong and hard, elastic yet rigid enough, not liable to warp or split, perfectly straight-grained, and without knots and any trace of unsoundness, It should be remembered that the whole weight of the carriage or wagon is borne successively by an individual spoke in each wheel, so that a single bad spoke spoils an otherwise perfect wheel. To prevent the tires from becoming. loose in hot, dry weather, the length of the spokes should not be liable to vary much with alter- nations of atmospheric humidity. The most suitable woods for spokes are sissu, sundri, teak, and babul. The felloes should be made of some wood that is able to resist crushing, is hard, elastic and strong, does not warp or split and is not liable to excessive expansion or contraction with varying quantities of imbibed water. Durability is also an essential quality, and hence no sapwood should be allowed to remain. To preserve all the strength and elasticity of the wood, the fibres should be cut across as little as possible, and hence the advisability of using naturally curved timber. When such pieces are not obtainable, then the felloes should be hewn out of split sections, as represented in Fig. 12, so that the concentric rings may all lie CARRIAGE AND WAGON MAKING, 55 as much as possible in the same plane as the wheel. The best woods for felloes are teak, babul, sissu, sal, nim and oaks. In many parts of India, where the ground is flat and the soil sandy, no tires are put on the wheels, and in that case hard, tough woods, like babul and sissu, answer best. In some parts of Europe “bent rims” are used as felloes for the wheels of light carriages, and occasionally the entire circumference of a wheel is formed of a single bent piece. In teak-growing countries solid wheels for wagons are made, consisting of three pieces joined laterally, and held together by the tire and by a pair of iron disks, one on either face, strongly rivetted together. The axle passes through the middle of the centre piece. Such wheels are extremely strong and durable. In almost every part of India the axles of numerous carts are entirely of wood. To resist the enormous transverse strains due to the weight of the body and load and the heavy jolts on a rough country road, and constant severe friction, the wood should be very strong, hard, tough and elastic. The best axles are furnished by Anogeissus latifolia, sal, sundri, babul and Olea ferruginea. When the ends, on which the wheels revolve, are of iron, almost any strong hard wood will answer for the intermediate portion of the axle. The poles and shafts of carts and wagons drawn by oxen should be very strong and elastic, the best woods to use are Ougeinia dal- bergioides, Diospyros Melanoazylon and sal. The poles and shafts of carriages have to be light, and therefore thin and extremely strong and elastic. The best Indian wood for the purpose is sundri ; but Diospyros Melanoxylon, Anogeissus latifolia, various species of Grewia, and well-selected and seasoned bamboo are also found to be excellent and are used on a large scale. The framing of carts and wagons must be made of very strong wood that holds well at all joints without splitting or breaking off. The wood in the frame-work of carriages must also be strong, and for some kinds of carriages, such as phaetons, it should also be naturally curved. The rest of the body of every kind of vehicle may be made of any light wood that is strong enough for the part where it is used. For carriages every bit of it should be thoroughly seasoned and not liable to split or warp, or to shrink or expand in an excessive degree. Teak answers excellently all re- quirements. Those portions which are not painted must possess a handsome grain and colour. What has been said with regard to carts and wagons apply, with obvious modifications, to wheel-barrows, hand carts, &c. As regards railway carriages and wagons, the wheels, axles and 56 THE PRINCIPAL USES OF WOOD... framing of the floor are of steel or iron. The sides and roofs are usually of wood of the very best quality—usually teak. Gun carriages are subject to much more severe strains than any other class of vehicles. Hence great care must be exercised in choosing wood for them. Those portions on which the guns rest must also be very hard and tough, so as to resist friction well. Sledges.must be as light as possible. Hence only the strongest woods should be used. The runners are subject to enormous friction ; they are therefore armed with removable soles, about # inch thick, of some extremely hard wood. In the Western Him- alayas Quercus dilatata furnishes the best soles. Articte 8. Coopers’ Woop. The cooper makes casks, barrels, tubs, pails and buckets for holding both liquids and dry goods. For holding “liquids the wood should not be so porous as to allow any appreciable quantity of the contents to filter through. Moreover, it should not com- municate any unpleasant or undesirable taste or odour to the contained liquid, nor impart any objectionable colour. Certain dry goods must also be similarly protected. Portable casks that are to contain liquids must be made of very strong wood, because of their great weight when full, and in order to with- stand the constant violent shocks to which every portion is exposed whenever there is a jolt or shake; and it must be remembered that the slightest crack or flaw will cause the liquid to run out. The large quantities of rum and other spirits distilled in India and the rapid growth of the brewing industry in every part of the country will soon require a large supply of staves for casks and barrels. The staves should always be split, but English brewers seem to be indifferent to whether those they use are sawn or split. For a hogshead are required 20 staves 3’ 8” x 6” or 5” x 12” and 10 head-pieces 2’ x 8” or 6” x 14”, The head-pieces are the staves that go to form the top and bot- tom of the cask. Before they can be put together the staves have to be properly shaped and shaven, those forming the sides of the cask being kept thickest and broadest in the middle. When thus prepared, these latter are 3° 1" x 5” (in the middle) x 13’. The head-pieces are reduced to a thickness of 14 inches. Owing to want of enterprise the doubtless numerous kinds of Indian woods suited for cooperage work have hitherto remained unutilized. We cannot therefore do better than adapt from Boppe’s Technologie Forestidre his excellent description of the manner in which cask staves are made in France. CARRIAGE AND WAGON MAKING, 57 The staves are made principally in the forest, since wood is split most easily when it is fresh felled ; also because it is not every piece of timber that is adapted for the purpose, and in the forest itself the workmen can best choose only what is really suitable, and can often utilize the tops and butt ends which the sawyer rejects. Three tools are used—an axe with a broad flat head like the back of a wedge, the divider and the shave. The last two tools are clearly represented in Figs. 13 and 14 below: 4 D Fig. 14, ih Fig. 13. —- + > a “--—- —- — -29". ‘Divider Stave-maker’s tools. (After Boppe). The stave maker’s bench (Fig. 15) consists of the fork of a tree Fig. 15. 7 ‘Shavenahar’a Benak with divider and mailet. (After Boppe). fixed on three stakes firmly driven into the ground. 58 THR PRINCIPAL USES OF WOOD. The mode of working is briefly as follows :—Billets or rounds of the required length being sawn off the logs, they are split with the axe into quarters, and each quarter, if large enough, into sectors (Fig. 16). The divider with a wooden mallet now comes into requisition. The sapwood and pith portion of each sector is removed, and the sector is split tangentially into pieces of the width of the staves to be made. These pieces are fixed on the bench as represented in Fig. 15 and finally split up into staves. The divider being driven into the wood, the slit is extended by pressing on the handle and pushing the blade in further as the wood splits more and more. To facilitate this process it may be necessary to use the mallet now and then. The staves may be taken off by splitting the sections radially or along the lines of the medullary rays as at (a) in Fig. 16 or along parallel lines as at (b) and (c). The faces of the staves (After Boppe). obtained by the former method are made parallel with the shave ; this method is hence a more wasteful one than the other. On the continent of Europe manual labour is sometimes replaced by special machinery, which turns out staves of much truer shape and size. But the action of such machines is partly a split- ting, partly a cutting one. In England the staves are cut with circular saws, and, after being shaved on one, the future inner, side, are steamed and press- ‘ed to the required curvature. This practice obtains also at Bor- deaux, being not only much easier than splitting, but affording the advantage of utilizing seasoned wood. Wooden hoops are now seldom used. They are furnished by poles and saplings, young stool-shoots being the best. If poles are utilized, they are first trimmed straight and clean and then split. The hoops are made by forming them on blocks of the re- SPLIT WOOD FOR OTHER PURPOSES, 59 quired girths while the wood is still green. If it has been allowed to dry, it must be steamed or soaked in water. Hoops for pails are always of rectangular section (about 2” x 14”), and are split from pieces of large diameter. From what precedes it is evident that the wood used for cooper- age purposes must have straight and parallel fibres, and be quite free from knots and other flaws and from every kind of unsoundness. ARTICLE 9. SPLIT WoOD FOR OTHER PURPOSES. Split wood is used for shingles for roofs and walls, for rudders and oars, for trenails and pegs, for drums and sieve-frames, for veneers and thin boards, for matches and match-boxes, for musical instru- ments, and for lead pencils. 1. Shingles. Wooden shingles can be used only in cold dry climates where snow lies in winter. Actually their employment is confined to the Western Himalayas, where the wuod principally used is deodar, which ‘is not only very durable, but is also light and easily split. Pinus longifolia and e«celsa are also largely used, and to a certain extent also the spruce and the silver fir. 2. Rudders and oars. The woods used must be highly elastic, very strong and durable, and not given to warping and splitting. Where teak is obtainable, that species alone is used. On rivers in Northern India the paddles are made of sal and sissu principally. 8. Trenails and pegs. Trenails are made of teak, since they must, if possible, be more durable even than the ribs and sides of the ship. They are from 16 to 28 inches long and 2 to 24 inches thick. Shoe and boot-makers and furniture-makers consume a very large quantity of wooden pegs. Any wood will do for pegs, which is tough and strong ; it need not be hard, and yet it must not be so soft as to get flattened out when being driven in. An easy way to test wooden pegs is to bite the end between the teeth ; unsuitable wood is easily bitten out of shape. Information re- garding the species used is required. Bamboo pegs are very largely used by carpenters. In this place may also be mentioned skewers for trussing up meat. Bamboo of any kind seems to be the most suitable wood for the purpose. 60 THE PRINCIPAL USES OF WOOD. 4. Drums, sieve-frames and band-boses. The Indian double-headed drum is made out of a whole piece of wood hollowed out ; but the single-headed drum is, like the frames of sieves, made of a single band of split wood. One of the best woods for drums is the Pterocarpus Marsupium, which is remarkably son- orous ; but any straight, even, and sufficiently close-grained wood will be suitable. For sieve-frames the choice is less restricted, and a soft wood, provided it is tough enough, will answer. The bottoms of coarse sievés are often made of woven strips of bamboo. Band-boxes can be made only of woods that split well and can be easily bent into shape. The wood may be split into sheets as thin as the wood in match-boxes, or into boards nearly half an inca thick. The best woods for the purpose are conifers, on account of their long fibre and simple uniform structure. Under this head we may include the wood used in the sheaths of swords, knives and daggers. Simal is largely used for the pur- pose when coniferous wood is not obtainable. The boards and thin sheets required for the purposes treated under this head are most easily split with special machines, a most effective pattern of which will be found briefly described under the next head. 5. Veneers and thin sheets of wood for various purposes. For veneers only ornamental woods that are also close-grained, tough and elastic can be used. They are often sawn with thin band saws, but they are best obtained by a process analogous to splitting. The Plessis machine is one of the most convenient and effective for this purpose (see Fig. 17). It consists essentially of Plessis machine for cutting out thin sheets of wood _, (After Boppe). : (a). Planing iron. (b). Heel to prevent sheet of wood from breaking or splitting off irregularly. SPLIT WOOD FOR OTHER PURPOSES. 61 a heavy planing iron (a) working vertically on two guides, which can be shifted about horizontally, so that the edge of the blade may be moved along any given curve. The heel (6) moves pari passu with the plane, and, as it presses up against the sheet of wood being cut out, prevents the latter from breaking or tearing. The wood to be treated is first cut up into billets of the required length. These billets, before being placed on the machine, are roughly squared and thoroughly softened by steaming. As soon asa billet has been cut up, the sheets are all put into drying presses heated with steam. They remain in these presses for a variable time, the average being about one minute for every one-twentieth inch of thickness. 6. Wood for matches and match-bozes. For matches we require wood that is easily split and burns steadi- ly with a flame. It should, therefore, be soft. Conifers answer best. Match-sticks, or splints as they are called, are made from solid blocks cut to twice the length of a match, and having a square section of about 3 inches side. The blocks are first sleamed and then placed in a special machine which knocks off several splints at a blow. The splints are dipped at both ends into the ignitible composition and cut across in the middle when dry. The boxes are made of any soft wood that splits easily. All knotty portions are removed, and the wood is divided into small parallelopipeds of square section, which are then split by a special machine. Before the thin boards are pasted into the form of the box or cover, they are smoothed inside a revolving hollow roller. 7. Wood used for certain musical instruments. These instruments comprise those of the violin class, guitars, mandolines, zithers, and sitars. For them the fibres of the wood should be cut through as little as possible in order to preserve their sonority. The wood should be completely free from every kind of flaw, and the grain should be straight, parallel and uniform, so as to secure even vibrations throughout and to prevent warping. The wood should also be thoroughly seasoned, and as little as pos- sible liable to change of volume with alternations of moisture and drought. The bellies or sounding boards of the instruments are best made of conifer wood, while the sides may be made of some harder broad-leaved species. It is superfluous to say that sitars are the only instruments of this class made in this country. 62 THE PRINCIPAL USES OF WOOD, 7. Wood for lead-pencils. The manufacture of lead-penzils is an entirely new industry in India, there being only a single factory at Poona. Wood for lead pencils must be even-grained, without knots, and, while tough, nevertheless easy to cut with a knife. ARTICLE 10. Wood FOR VARIOUS ARTICLES WROUGHT WITH ADZE AND CHISEL. Such articles are the backs of brushes, saddle-trees, shoe-makers’ lasts, bowls and platters, spoons, moulds, rakes, clogs, toys, idols, gun-stocks, &c. For all of them only wood that does not crack or split or warp must be used. For the majority of them the wood should also be hard and tough. Wood used in any kind of saddlery must, in addition, be elastic. ARTICLE 11. Woop For TURNING AND MOULDING. For both these purposes even-grained wood that takes a good polish is sought after. In most cases handsome colouring and marking are desiderata. Ebony is perhaps the best wood we pos- sess, but we have a host of other extremely valuable woods—satin wood, blackwood, sissu, tun, teak, padouk, zebra wood (Pistachia), Pterocarpus spp., box, sandal wood, &c. ARTICLE 12. Woop FOR ENGRAVING AND QABVING. For wood engraving we require wood that possesses a perfectly uniform texture, is close-grained (so as not to absorb inks and colours too freely), and is so hard and tough that the sharpest edges that can be cut withstands the heavy pressure to which it is subjected in the press. Box is pre-eminently the engraver’s wood, but for rough wood-cuts any sufficiently even grained and compact wood will answer. For carving and ornamental relief work similar wood is required, although the texture need not be so uniform and close or the grain so hard and tough. For open carving the wood should possess considerable transverse strength. Teak, on account of its durability and colouring, is greatly prized for all kinds of carved work. Sandal wood and ebony are used for fine ornamentation. Other good woods are sissu, blackwood, walnut, satin wood, Adina cordi- folia, Stephegyne parvifolia, Holarrhena antidysenterica, Wrightia spp., maples, and a great many other species. ARTICLE 18. Woopd FOR PACKING CASES. The characters common to all woods used for packing cases are that they should be easily worked, light, yet strong enough for the AGRIOULTURAL AND GARDEN PURPOSES, 63 purpose to be served, soft enough to allow nails to be driven in without splitting, and not liable to stain or taint or otherwise injure the contents. Deodar, although an excellent wood in every other respect, is generally too oily and strong-scented for any purpose. One of the chief Indian industries requiring packing cases is tea manufacture. There are several sizes of cases to contain definite weights of tea, but in all the boards are only 4-inch thick. According to Mr. Gamble the common tea-box woods in the neighbourhood of Darjeeling are tun, Duabanga sonneratiotdes, simal, Canarium bengalense, Anthocephalus Cadamba, Acrocarpus fraxinifolius, Tetrameles nudiflora, Acer Campbellii or levigatum, Engelhardtia spicata, Echinocarpus dasycarpus, Nyssa sessiliflora, Machilus edulis, and Beilschmiedia Rozxburghiana. In the Dehra Dun mango is the only wood in which the planters pack their tea, although there can be no doubt that numerous other woods will be found to be equally suitable. In Chhota Nag- pur even such an inferior wood as Boswellia serrata is employed. Information under this head is required from the tea districts of Assam and Cachar, Kumaon and Kangra. Besides the qualities essential to all kinds of wood used for packing cases, wood for tea boxes must also possess the necessary one of not corroding the lead lining. Green wood of most kinds has this injurious effect, notably Erythrina and the wild mango, and, according to Dehra Dun tea planters, also Pinus longifolia. Teak is used in some places, but it is far too valuable a wood to be wasted on tea boxes. Opium manufacture also requires a very large quantity of wood, Boswellia serrata being chiefly employed. The wood of this spe- cies is not at all strong, but as it seasons very slowly, it is proba- bly useful in keeping the opium moist. ARTICLE 14. Wood FoR AGRICULTURAL AND GARDEN PUBPOSES, Under this head we have ploughs, harrows, hoes, clod-crushers, rollers, poles and laths for training climbing plants, thorn fences, rakes, hay forks, tool handles, &c. The plough is made of any hard and strong wood that consists of the stem and a large branch making the required angle with it. In teak-producing districts that species is almost the only wood used on account of its great durability, and the ease with which it is worked. In the Himalayas various species of oak are utilized. Sal, sissu and babul also make excellent ploughs. The shaft is made of any strong, elastic wood, the best being Ougeinia dalber- givides, Diospyros Melanoaylon, sal and species of Anogeissus. The yoke is made of the same wood as in the case of carts. 64 THE PRINOIPAL USES OF WOOD. Bullock hoes, being confined to the teak-producing provinces, are made of teak, the shaft and yoke being of the same woods as in the plough. In harrows and rakes the teeth must be made of some strong tough wood that wears well under constant heavy friction. Sissu and babul are the species mostly used. For clod-crushers and rollers any hard and heavy wood will answer, the heavier the better, such as Hardwickia binata, sl, Mesua ferrea, babul, &c. Small wood is so cheap and easily obtainable in most parts of India, that for poles and other supports for climbing plants any wood that will last through one season is considered good enough, except in the case of well-kept gardens and orchards, when only the most durable woods, such as teak, s4l, &c., are used. Forks for hay-making and for lifting up branches (especially thorny ones) for hedging purposes consist of a single stem ter- minated by two equal branches starting from the same point. The wood should be light and at the same time very strong and tough. The same qualities are required in wood for the handles of picks, hoes, spades, shovels, axes, &c. Solid bamboos are excel- lent for axes, hoes and picks, the thicker end being cut just below’ a knot that cannot slip through the eye. Species of Zizyphus and Grewia also make very good tool handles. In the Western Himalayas axe handles made of Cotoneaster bacillaris often last three years. ARTIOLE 15. TIMBER FOR VARIOUS MISCELLANEOUS PURPOSES. There is a very large demand for lance staves in every military country of the world. Straight, solid, gently tapering bamboos are unrivalled for this purpose, but they are extremely difficult to procure at present, and the German army is now adopting hollow iron instead of wooden staves. : Wooden combs are in universal use among natives, the woods used being box, ebony, Stephegyne parvifolia, Adina cordifolia, sissu, bamboos, several Gardenias, and several other species with straight and uniform grain. Wooden hat pegs are to be found in almost every house fur- nished according to European ideas. Any wood capable of being turned and of taking a good polish is suitable for the purpose. Handles for chisels absorb a fairly large quantity of small tim- ber. Terminalia tomentosa, khair, sissu and teak are very general- ly used, the first two being the best. Anvil blocks and blocks on which butchers cut their meat require TEXTILE WOOD-FIBRE. 65 a hard tenacious wood, sl and babul being excellent for the purpose. The manutacture of walking-sticks consumes a considerable quan- tity of branch wood and saplings. Amongst monocotyledons we have canes, bamboos, and palms ; amongst dicotyledons we have oaks, cotoneaster, ebony, Mimusops indica, Alangium Lamarckii, Prinsepia utilis, &., &e. Articte 16. Woop FoR BASKET AND MAT-MAKING. Bamboos and canes are par excellence the materials for making baskets and mats. The bamboos should be cut for the purpose before they are a year old, as they afterwards become too highly lignified to split well or to bend and take new shapes easily. Dicotyledons largely employed for basket-making are willows, Vitea Negundo, Nyctanthes Arbor-tristis, Homonoya riparia and numer- ous other shrubs forming a profusion of long, twiggy, highly flexi- ble shoots. In every case the wood should be used in a green condition ; the fresher cut, the better. Wood for basket-making, although flexible while green, should become fairly rigid when dry, in order that the articles made from it may keep their shape. For this reason climbers are seldom suitable for the purpose. In the case of dicotyledonous species stool and pollard shoots furnish the best material. ARTIOLE 17. Woop usED FOR THE MANUFACTURE OF PACKING MATERIAL, Thin shavings of wood are now coming largely into use for the packing of brittle articles. This wood wool, as it is called, is very rapidly prepared by special machinery, ‘which will work up pieces as small as }-inch in thickness and 6 inches long. The softest woods, possessing long, straight, and parallel fibres, will furnish the best material. Axticte 18. TExTILE wOoD-FIBRE. Wood wool, as described in the preceding Article, is digested in a solution of sulphuric acid in hermetically sealed, slowly rotat- ing boilers, the encrusting matters being thus separated from the cellulose, which becomes white and lustrous like silk. These thin strips of fibre are then dried in special ovens, in which they acquire great toughness and elasticity. They are now moistened and passed between grooved rollers, which, in flattening them out, K 66 THE PRINGIPAL USRS OF Woop. displace the fibres to such an extent that a little twisting suffices to separate these last from one another. In this condition the fibres may be spun and woven like cotton or flax. Articie 19. Woop PULP. Paper consists of cellulose with some sizing substance added in order to prevent ink from running. Hence, if we remove from wood everything but its cellulose, we get paper-making material, or, as it is called, paper stock. Paper made entirely of wood stock is, with the sole exception of that manufactured from young half- lignified hamboos, rather brittle and coarse-grained ; but, on the other hand, it takes a cleaner impression and wears away the type less than printing paper made from linen or cotton rags. Moreover, wood pulp is very much cheaper than stock prepared from rags. Mr. Routledge, the great paper manufacturer, made samples of paper from bamboo stock, which were equal to the finest qualities of linen and esparto paper. Wood pulp is not only used by the paper manufacturer, but serves for a variety of other purposes. By penetrating it with special glutinous substances and subjecting it to high pressures, it can be made as hard and as durable as one pleases, and be moulded to any shape. Picture-frames, toys, ornaments, &c., are thus made ; also slabs, which may be substituted for boards and planks, and are practically unbreakable, and cannot warp or split even in the most trying surroundings. In America solid railway-wagon wheels are made of a skeleton of steel with specially prepared wood pulp forced in between under great pressure. Such wheels last very much longer than purely iron or steel wheels, and, being of much more elastic material, produce very little jar, and minimise wear and tear of the rolling stock and permanent way. The loose fibre is used for stuffing cushions, as packing material and for filtering water. The pulp may be made either (I.), by physical means, by rending asunder the fibres between grind-stones, or (II.), by separating the fibres chemically by maceration. I, Tue PuysicaL process.—The wood should be fresh-cut. It is first barked, divided into short sections, about a foot long, and split up, all knots and decayed portions being removed. The small pieces are then broken and ground up in the mill, through which a constant stream of water is kept flowing. The water carries off the broken fibre and dissolves away all clogging substances. The coarser portions carried down by the water are separated by WOOD PULP. 67 a special contrivance, and ground down again to the necessary fineness. When the reduction is complete, the superfluous water is removed, and the pulp is sorted out into different qualities ac- cording to its fineness. In Germany alone over 6,000,000 cubie feet of wood is made into pulp by this method. The pulp thus obtained is used principally as paper stock. II. Tue CuemicaL procuss.—The wood is divided into billets and barked. The billets are then sliced obliquely by a special cutting machine into pieces about 4-inch thick. These pieces are passed between fluted rollers, which break them up into chips about $-inch long and from } to 4-inch thick. The chips are next put into pierced iron barrels placed inside a large boiler. The boiler is then hermetically closed and completely filled with a strong lye of caustic soda, and fires are lighted below. After from three to four hours, during which the pressure of the steam inside reaches a maximum of about 10 atmospheres, the process of digestion is complete, the fires are put out, and the boiler is emptied and opened. The contents of the barrels, which is now pure cellulose (the maceration having dissolved away all the coat- ing and cementing substances), are thoroughly washed with plenty of water, refined and bleached, and passed between several sets of rollers, from the last of which the entire mass issues forth in ap- pearance resembling a large sheet of felt. The sheets, while still moist, are sprinkled over with sand and rolled up and formed into bales. From the lye after it leaves the boiler, and from the first wash- ings, from 75 to 80 per cent. of the soda is recovered and can be used over again. The substance obtained by this process is the pure cellulose of the wood in an unbroken condition, and is, there- fore, not only adapted for paper stock, but also for the manufacture of pressed articles, for stuffing cushions, for packing, for filtering, &c. The yield of cellulose by this process is roughly 25 per cent. of the air-dried weight of the wood. Mr. RovuTLEDGE’s METHOD OF PREPARING BAMBOO FIBRE FOR PAPER STOCK.—According to this gentleman the young bamboo culms, while they are still semi-herbaceous, should be passed be- tween two rollers resembling the rollers of an ordinary iron sugar- cane mill. This crushing presses out all the sap and glutinous substances, and reduces the culms to the condition of long flexible ribbons, which, after being dried, can be made up into easily ex- portable bales. The cleaning and bleaching processes can be effected at the regular paper mills as in the case of rags and raw fibres. WOOD SUITABLE FOR PAPER s8TocK.—Dark-coloured woods are 68 THE PRINCIPAL USES OF WOOD. always unsuitable, since their bleaching would be unnecessarily laborious and costly. Heartwood is also inappropriate, firstly, on account of the dark colour, and secondly, on account of the encrust- ing matters that cause the sapwood to become heartwood. It is evident that the wood should also not be too hard. Poplars, wil- lows, the firs, most of the pines, species of Sterculia, Boswellia, and other soft and rapidly growing species will doubtless prove excellent for the purpose. The best wood is furnished by stems not exceeding 1 foot in diameter. Section II.—Firewoop. In spite of the innumerable different requirements of the popu- lation in respect of timber, the demand for firewood is many times larger, and will not only remain so, but will even increase in greater proportion with advancing civilisation and wealth and higher prevailing standards of comfort. Considering fuel for cooking purposes alone, the annual consumption, at the very mo- derate daily rate of 1 tb. per head per day, must already exceed 300 millions of solid cubic feet. Insufficiency and badness of com- munications keep down the demand as well as the supply brought into the market, and millions of cubic feet rot or stand unprofit- ably in the forest owing to impossibility or prohibitive cost of export. Firewood may be used for two sets of purposes, viz., (1) directly for the heat and ligbt it gives out in burning, and (2) indirectly for certain products which form when it is burnt. (1). Wood burnt for heating and lighting purposes. Wood may be burnt until it is consumed, or it may be burnt only to a limited extent and converted into charcoal for future use.* Wood charcoal gives out the highest calorific effect of wood, and is hence alone used for smithy and foundry work and for other purposes which require not only a steady and prolonged, but also a very intense, heat. For glass-making and ore-smelting also charcoal should exclusively be used, but owing to the primitive condition of the arts in India, the hardest and heaviest woods are sometimes employed. For the production of steam (as for driving machinery, soap-making, laundry work, &c.), charcoal is the best, but with a strong draught the harder woods yield completely satisfactory results (the softer woods are not used at all, because they burn too * The manufacture of charcoal will be described in detail in Part III. FIREWOOD. 69 quickly, and hence do not maintain a sufficiently steady heat). ¥or the kitchen also charcoal holds the first place, both on account of the even heat it gives out and for its burning without smoke. Hence the exclusive use of charcoal for roasting, baking, and grilling ; but when wood can be used, the choice between the soft and light and the hard and heavy kinds depends on the nature of the food to be cooked according as it requires a quick or a slow fire. The baker, the potter, the tile and brick-maker, the lime-burner, the stoneware manufacturer, &c., require a fuel that burrfs readily and gives up all its heat quickly, and hence prefer the softer and lighter woods. For warming purposes the best adapted are the heavy woods, that are not reduced to ashes at once, but form large masses of glowing charcoal, and which do not crackle and splutter or emit clouds of black pungent or malodorous smoke. In the Himalayas the resin-gorged wood of pine and deodar stumps is split up into chips and splinters, and burnt in a chafing dish in place of a lamp, giving out both light and heat. Dry bamboos, bruised so as to become full of numerous long cracks, burn like torches, and are so used by night travellers through the jungles. The green branches of the torch tree (Jzora parviflora) are also used for torches. (2). Wood burnt for the products of combustion. When wood is burnt (dry distilled) numerous substances are given off in the smoke and vapours, such as lighting gas, acetic acid, wood spirits, ether, creosote, tar, pitch, soot, &., the quanti- ty of these substances increasing with the temperature to which the wood is raised, i.¢., with the rapidity of the distillation. In the ashes, we have potash and various other salts. The woods that constitute the best fuel also yield the largest quantity of acid, small branch wood being the richest. Tar and pitch can be obtained in remunerative quantities only from resinous conifers. The destructive distillation of wood is usually effected in large iron vessels connected with a condenser. Tar and pitch may be easily made by heaping up the wood to be burnt in a pit, at the bottom of which there is a receptacle or a hole in communication with a receptacle. After being filled, the pit should be very nearly closed with sods, only a small opening in the middle being left in order to admit a sufficient supply to maintain the wood at a glowing heat. The wood should be split up small. As the wood burns the tar and pitch run down to the bottom and is thus collected. 70 FELLING AND CONVERSION. CHAPTER III.—FELLING AND CONVERSION. In utilizing a forest we must be guided by the extent of the use- fulness and value of the produce it yields, and, so long as no injury accrues therefrom to the productive powers of the forest, also by the condition and demand of the market. As the circum- stances of the market are very different according to the nature of the district and to the local manners and customs, these require to be very carefully enquired into and intimately known. The subject of the present chapter will be studied under the fol- lowing heads :— I.—Organisation of labour. II.—Agency by which work is carried out. II1.—Tools employed in felling and conversion. IV.—Season for felling and conversion in the forest. V.—Felling. VI.—Conversion. VII.—Seasoning and stacking. Srction I.—ORGANISATION OF LABOUR. The productiveness of any industry isin direct proportion to the sufficiency, competence, and organisation of the labour engaged in it. In the case of forests the efficiency of the labour employed in realising its yield not only determines the extent to which the products turned out satisfy the requirements of the market, but also influences the amount of outturn in money as well in produce, and not unfrequently even the success of the treatment adopted. The men must be tractable, sober, industrious, strong, hardy, and enduring, inured to the climate, accustomed to life in the forests, and thoroughly skilful in the use of their tools. India has this great advantage over most other countries in that its labouring population being almost purely agricultural, nearly everyone from his boyhood is more or less expert with the axe. The best men to get, if they are otherwise suitable, are those living inside or immediately round the forests. Such people are from their childhood accustomed to a forest life, are not afraid of wild beasts or the climate, know the trees and their characteristics, and, from long familiarity with the place, take an interest and often a pride in the welfare of the forest to which feeling imported ORGANISATION OF LABOUR. 71 men cannot but be strangers. Moreover, they are available at any moment during the slack season for agriculture, and are hence also not so costly as imported labour. If such men can always look forward to having remunerative work to do during the time they are not engaged in their fields, they associate themselves cor- dially with the forest establishment and become a very effective addition thereto for the general conservancy and protection of the forest. As a rule, the aboriginal tribes, such as the Gonds, Bhils, Kols, &c., are the best adapted for the purpose; they are not only most amenable to discipline and control, but, depending to avery geat extent for their livelihood on the produce of the forests and on the work therein, they are also more willing and expert workmen. The effectiveness and cheapness of local labour is sin- gularly increased by according to the people who come to work small privileges which cost the owner of the forest little or nothing, such as grazing for a limited number of cattle, removal of a few head-loads of firewood, and minor produce, &c., either free or at nominal rates. An indispensable condition for a sufficiently numerous body of well-trained woodmen is regularity and continuity of annually re- eurring work ; but with local labour available, sudden unforeseen demands for mere axe-men can nearly always be met without diffi- culty. It is, however, otherwise when sawing work has to be done, knowledge of the use of the saw being, from caste and other prejudices, practically confined to the carpenter class. Hence a body of local sawyers cannot be trained and maintained without regular annual work. In case local workpeople are wanting or are insufficient, the whole or part of the labour must be imported. If it is possible to get the new men tv settle down with their families permanently in the locality, this should be done, otherwise inefficient men will have to be employed or a heavy compensation, in the shape of high wages, must be paid to good men for the journey to and fro, and for long absence from their homes, especially if they are towns- people. Another great drawback inseparably connected with imported labour, unless work is steady and continuousand on a sufficiently large scale, is the difficulty and sometimes impossibility of obtaining it in adequate quantity. Whether the labour is local or imported, the men may be paid either by the day (daily labour) or by piece-work. The latter sys- tem has always this advantage, that it is cheaper—often very much cheaper ; on the other hand, as it holds out a temptation to work hurriedly, its results are not always satisfactory. Moreover, it can 72 FELLING AND CONVERSION. be adopted only when the quantity and quality of the work turned out can be rigidly tested and gauged. The cutting back of coppice and the execution of cleanings and thinnings are best done by daily labour. Whether the men are paid by the day or by the amount of work done, they should be divided into gangs, each under a headman or master-workman elected by the gang and approved of by the em- ployer. The headman should, in the case of daily labour, be paid somewhat higher wages than the rest of the gang, and he should be responsible for all his men. The gangs should be just large enough to be within the control of a single man ; and hence it should also not be too small or there will be waste of power. The amount of work to be done will often vary above a certain known minimum. This minimum will fix the permanent strength of the combined gangs, and for any work above this minimum occa- sional workmen must be employed. These occasional men are best distributed amongst the existing gangs and not organised into sepa- rate gangs—a plan that will obtain from each headman the greatest amount of usefulness of which he is capable, and keep up every gang at its highest point of efficiency, by making the new men work side by side with those who have been accustomed to it, and by enabling the employer to get rid of inferior men without weakening or breaking up his gangs. No organisation can be successful unless there exists a definite set of working rules, which prescribe the working hours and days, the kind of work to be done, the rates to be paid, the mode and days of payment, the obligations of the workmen, the punishments to be inflicted for infringement of those obligations, and the special concessions, if any, accorded by the employer during good behavi- our or under certain specified circumstances. Under the head of obligations of the men, enter, among other things connected directly with their work, the following matters :—Their camping grounds or villages, as the case may be, sanitary arrangements, abstention from avoidable injury to the forest or forest area, immediate report of injury by others, liability to be called out to extinguish forest fires, or to help the establishment in tracking and arresting offenders, and so on. The punishments may take the form either of forfeiture of wages earned or of longer hours, or of curtailment of privileges, without prejudice, in serious cases or to deter habitual offenders, to prosecution under the forest or other law. Among necessary concessions due from the employer are payments to sick men, especially sufferers from accidents; advances under certain circum- stances; special rewards for extra good work; arranging for sup- AGENCY BY WHICH WORK IS TO BE CARRIED OUT. “43 plies of food if otherwise unobtainable, even to the extent of bearing part or whole of the cost of carriage ; concessions of timber and grass for building huts for the men, and of firewood for cooking or warm- ing purposes. In the case of large operations giving steady employ- ment all the year round, the employer may establish villages for his workpeople and their families, granting each family or household some land for cultivation at low rents and the privilege of grazing free, or at special rates, a fixed number of cattle. Furthermore, he may raise and maintain a Provident Fund, to which each workman will be bound to contribute, and he may establish primary schools. Srction II.—AGENcY BY WHICH WORK IS TO BE CARRIED OUT. The work of felling and conversion may be carried out either by direct agency of the owner of the forest (departmental agency as it is calledin the case of the State being the owner) or by the purchas- er of the standing produce. The former method is obviously the one which offers the best guarantee of effectiveness from the point of view of conservancy and treatment, if well organised under the direction and supervision of experienced, energetic, and honest men who are in close and constant touch with the fluctuating affairs of the market. The system also saves to the owner a part or the whole of the profits that would otherwise fall to the wholesale purchaser of ‘the standing unconverted material. This is especially true in the case of the private owner who gives his personal attention to the working of his forests. In the case, however, of State forests or of forests belonging to corporate bodies, the entire directing and supervising agency is ne- cessarily hired, and hence the requisite industrial activity and zeal is nearly always wanting, and even if they are present, the inevitable red tape, with its attendant hundred checks and ceaseless circumlo- cutions, kills all initiative, damps ardour, and renders the working. agency at best but a sluggish machine. Moreover, corruption not unfrequently eats into profits, and may even make a possible paying forest a losing or unworkable concern. Lastly, owing to the peculiar constitution of the departments which together comprise what we call the Government, favouritism (for those who confer appointments have no private interests at stake), and the essentially permanent nature of service in any of those departments (except in the case of notorious dishonesty or gross incompetence or care- lessness), unsuitable men, contrary to the custom of private mana- gers or proprietors, are retained and entrusted with important duties and large powers, which they exercise to the detriment of the State. Hence the economical superiority of State over private agency in felling and conversion operations is more often apparent L 74 TOOLS FOR FELLING AND CONVERSION, than real, especially in a country of almost pure officialism such as India is. In any case, private agency alone can be resorted to (1) when the money returns are not expected to cover the cost of felling and conversion, except in the few instances when the State may have to work at a loss in order to open the way to private enter- prise; or (2) when only a few scattered trees possessing special characters and hence commanding specially high prices can be sold; or (8) when the annual coupe is divided into small lots either for convenience of supply, or because, owing to the poverty of the district, large and wealthy dealers do not exist; or (4) when the trees are surrendered to right-holders ; or (5) when the establishment is too weak to undertake anything beyond merely seeing that the forest suffers no harm from the felling and conversion operations ; or (6) when the consumers in the immediate neighbourhood of the forests are so poor that they require only small quantities of firewood and small timber, which, from not being able to pay others, they must cut and convert themselves. On the other hand, the agency of the owner alone can be em- ployed in cleanings and thinnings, since in both these operations the selection of the stems to be cut and their removal must proceed pari passu with one another. In after-fellings also, when serious damage is to be feared for the new generation, private agency should, as far as possible, be avoided for the felling and rough wonversion of the trees. Section III.—Too.s EMPLOYED IN FELLING AND CONVERSION. These tools, according tothe purpose for which they are used,are— For cutting down saplings and f Bill-hooks (Fig. 18), liglt axes small poles, ... ids { (Fig. 23). For cutting down tres above { Felling axes (Fig. 20), cross-cut the ground, . oe saws (Migs. 33, 34, and 87). Felling axes (Fig. 20), grubbing axes (fig. 25), grubbing chisel, levers (Figs. 43 and 46), the serew-jack (Fig. 45), windlass, derricks, winches, Chains, levers (Figs. 43 and 46), For directing the fall of trees | the screw-jack (Fig. 45), thrust- pole (Fg, 44). For lopping and *orping and aes axes (Fig. 20), cross-cut logging, — a. _ Ps ce oe 33, 34, 37, and 39). és ill-hooks (Hig. 18), light axes ee or ee ake (Pip. 23), franio: srosecone eae ’ , (Fig. 38). ee ee . LBP one axes (Fig. 24), wedges HSER { (Fig. 41). For felling trees by the roots and for grabbing out stumps, BILL HOOKS, 75 For moving logs, iss «» Levers (Fig. 47). ne Peay or none aes } Trimming axes (Fig. 22). For converting logs, ee .. Saws (Figs. 34, 35, and 36). It will be most convenient to describe the various implements in the following order :—(1) bill-hooks, (2) axes of all kinds, (3) saws, (4) other grubbing tools, (5) tools for directing the fall of trees, and (6) other tools. ARTICLE 1.—BtLL-HOOoKs. The most suitable forms of this tool are represented in Fig. 18.* Bill-hooks are used principally for cutting down thin stems, which Fig. 18. A B Cc A be i ! \ : t ! i i i a f 1 Cl .! Pm | POR : 1 ‘ ' 4 1 i 4 ¥ Bill-hooks Cisth oviginal size). cannot stand the shock of an ordinary axe, and for trimming off small branches and preparing faggot wood. They require less room to swing than axes, and are therefore more convenient to use in dense young growth; but in the exploitation of bamboo clumps their short handle and long blade are not so suitable as light one- hand axes to be described lower down. ARTICLE 2.—AXES. All axes agree in consisting of a head, in the eye of which one end of the handle or. haft is fixed. The portion of the head from the cutting edge to the eye is called the blade, that on the opposite side being the back of the axe. The head may be entirely of steel, or of iron edged with steel (the more usual case, as steel is quite unnecessary except at the edge). The temper of the edge must be exactly suited to the hardness of the wood to be cut. If the * Information regarding “dahs” used in Burma and North-East India is wanting and would be gratefully received. 76 TOOLS FOR FELLING AND CONVERSION. steel is too highly tempered, it will break; if not sufficiently tempered, the edge will be turned. Soft-wooded trees require a higher temper than hard-wooded trees. 1. The felling axe. ACTION OF THE AxE.—The action of an axe is to sever, to crush, and to shear. The severing and shearing actions are in direct, the crushing action in inverse, proportion to the sharpness of the edge and the thinness of the blade combined. When an axe is driven at right angles to the fibres, there is no shearing action at all, only severing and crushing ; but when the blow is delivered Fig.19. obliquely, all three actions take place and the axe produces its greatest effect. Another reason why the obliquely driven axe penetrates further is that the lower lip of the wound it makes (see a in Fig. 19), bends easily downwards and thus widens the gape, so as to allow the blade to continue its onward motion ; whereas when the cut is perpendicular to the axis of the tree, the severed fibres have to be crushed away longitudinally to produce a wider opening for the entry of the thicker hind portion of the blade into the wound. WEIGHT OF THE AXE-HEAD.—This of course depends to some extent on the strength of the axe-man, but it is essentially regulat- ed by the degree of hardness of the wood to be cut and the size of the tree to be felled. The softer the wood, the more easily are the fibres crushed and displaced, and, asa rule, also separated from one another, whereas in hard wood the axe can do very little crush- ing and comparatively little splitting, and must hence act chiefly by severing. Hence hard woods require a lighter and thinner- bladed axe than soft woods. Very light thin-bladed axes must be used with small poles and saplings in coppice fellings to save the roots from violent shocks and consequent rupture, and also whenever the stem is so thin and pliant as to yield before the blow from a heavier axe. Thus the weight of the felling axe for any- thing above small poles varies from 14 to 3} Ibs., the latter limit being attained in the conifer forests of the Himalayas. For a stem having a greater diameter than 6 inches the weight of the axe should not be less than 2 lbs. For the special case of thin yielding stems and of small poles in coppice felling the weight should be about 1 1b. more or less. SHAPE OF THE HEAD.—The shape of the axe-head is extremely varied, especially in India, where no machinery is employed in the AXES. W7 manufacture and the smith follows his own sweet will so long as the product of his handiwork bears a general resemblance to the model he is imitating. Information on this point is, therefore, very scanty, and hence in Fig. 20 below only a few good patterns of axe-heads used in India are reproduced. Fig, 20. oe iP | ; oO iS. a of Some good Indian felling axes (pgth original size). A, Nimar pattern (up to 23 lbs.). B, Amritsar pattern (up to 35 1bs.). C, D, and HE, North-West Llimalayas (up to 33 1bs.). I, Gond pattern (up to 2% lbe.). In some axes the cutting edge forms a perfectly straight line, but a slight curve is always to be recommended : /irstly, because in a straight edge there is risk of the nearer corner striking the wood first and breaking off, whereas, when the edge is curved, the middle of the curve, which is the strongest portion of the edge, always strikes and enters the wood first, and is followed by the rest of the edge ; ‘and, secondly, because, as a consequence of this last mentioned fact, a curved edge penetrates deeper. The width of the edge will depend on the hardness of the wood. The harder the wood is, the narrower must be the blade, in order to secure effective penetration. In every good felling axe the weight should be accumulated prin- cipally just in front of the eye, so as to give it as much steadiness as possible in the stroke. Such a disposition of the weight also per- mits of the faces of the blade being made slightly concave or at least perfectly straight. This fact is of no slight importance, with y * p rar 78 TOOLS FOR FELLING AND CONVERSION. respect to penetrative power, in our Indian axes, as otherwise, the eye being circular, the blade would taper down too abruptly. The eye may be either circular or oval (the narrower extremity being directed towards the edge). The opening of the eye is not the same throughout, but is widest at the further end in order to prevent the head from slipping off the handle. An oval eye (Fig. \ Fig. 21. _ Felling axe with oval eye and curved handle (ith original size). 21) secures greater rigidity for the handle, distributes the weight properly by enabling an even taper to be maintained, and, as shown in the next paragraph, also enables the axe-man to deliver a steadier stroke. Per contra, it has two disadvantages as compared with a circular eye: the handle requires some skill to prepare, and as it must be put into the eye by the lower extremity, it can be fixed tight only by means of a wedge driven into a slit, which is obviously a source of weakness, and from which the wedge has a constant tendency to slip out. In India the eye is always circular. THE HANDLE.—According as the eye is circular or oval, the whole of the handle is round or the lower quarter or fifth of it is flat. In the latter case the woodman, having flat surfaces to feel with his right hand (with which he directs the blow and which he slides down to near his left hand as the axe descends) can aima much steadier blow than when a completely cylindrical object, the feel of which is the same whatever its position is, slips through his hand. An oval section near the axe-head also gives the handle greater dimension parallel to the blade just where greatest trans- verse strength is required. Lastly, and this is a matter of prime importance, a round handle is liable to work round in the eye and thus destroy the entire effect of a stroke, besides possibly causing the edge to be turned or broken. On the other hand, a round handle is easily obtained, being merely a straight branch or stem or solid culm, the lower end of which is just too thick to pass through the eye (if it isa hard knot, so much the better), and on this account requires no wedging at all to keep it in place. AXES. 79 The handle is usually straight—in India always so—buta handle of the shape represented in Fig. 21 gives the axe-man a better grip with his left hand and is easier for his right hand. The length of the handle varies from 2} to 3} feet. For very hard woods it should not exceed 3 feet. In round handles the fibres at the thick end are apt to get crushed in the eye, eventually allowing the head to slip off. This is effectually prevented by protecting the last inch or so of the handle with a strip or two of thin sheet iron or copper, which gets jammed between the wood and the iron head and renders any movement of the latter impossible. Information regarding the best woods for axe handles is want- ing. In Central India and in the plains of North-Western India Anogeissus latifolia, species of Grewia, Zizyphus Jujuba, and Den- drocalamus strictus are chiefly used. In the North-West Himalayas Cotoneaster bacillaris furnishes handles that last up to two and even three years. 2. The trimming axe. The trimming axe serves to remove the branches of fallen trees and to dress and rough-hew logs. The same axe with which a tree was felled will do equally well for trimming off branches, but for all large branches and for dressing logs a heavier axe with a broader blade is much more serviceable. Indeed, in dressing fallen timber the axe is best swung vertically in order to secure the full nmount of momentum, and its weight may hence be as much as the axe-man can control. In the conifer forests of the Western Himalayas the weight often runs up to 8 lbs., and even more. To gain additional momentum long handles are used, the length rang- ing from 33 to 44 feet. In Fig. 22 are reproduced two patterns Fig. 22. A 42° s Indian trimming aes (qth original size), A.— Amritsar pattern (up to 6 1bs.). B.— North-West Himalayas (from 6 to 9 1bs.). 80 TOOLS FOR FELLING AND CONVERSION. of Indian trimming axes. Although the advantages of using special trimming axes are unquestionable, yet woodmen in most parts cf India actually do all their work with the ordinary felling axe alone. Under this head may be mentioned the light, broad, thin-bladed, one-handed axes (hatchets) used for lopping off small branches and for topping off saplings and cutting bamboos (fig. 23). Fig. 23. Light oneshanded anes (Yoth natural size), A and B.—Used in North-West Himalayas. Weight, 12 ounces, 3. Splitting azes. These axes, as the name implies, are used for splitting up thick billets or large rounds into sections. Their action is thus almost purely a shearing one. Hence they need not be so sharp as the two descriptions of axes already described, but they should be as heavy as the heaviest trimming axe. Contrary to the rule for those axes, their weight should lie all round the eye in order to give them as much driving power as possible. As they are often used as hammers for driving in wedges, there should also be plenty of metal in the back. ‘A slight convexity of the faces of the blade is not objectionable as long as the taper near the edge is sufficient. Fig. 24 represents two useful patterns of splitting axes. . Fig. 24. eye Splitting axes (4th natural size). AXES. 81 4. Grubbing axes. Grubbing axes serve the double purpose of digging up the soil round roots and severing those which do not exceed 3 or 4 inches in diameter. The blade should always be slightly curved, and about 12 inches long and from 2 to 4 broad at the edge. Fig. 25 represents three effective forms. Fig. 25. an C Grubbing aves (y!gth natural size). ARTIOLE 3.—THE Saw. The saw consists of a thin, comparatively broad blade or plate of steel, one edge of which is toothed. The saw is essentially a tool for use across the fibres of the wood. If the fibres of wood were perfectly parallel and there were no discontinuity due to branches, knots and other causes of transverse or irregular growth, then all longitudinal separation would be effected by tools acting solely on the principle of the wedge. It is because of such discon- tinuity that the saw is also used for cutting wood longitudinally, ripping as it is technically called. The following are some of the technical terms used in connection with saws:— _ Rake, the inclination of the line of the teeth, ina straight saw, to the direction in which the.saw moves. Space, the distance from tooth to tooth measured at the points. Face of a tooth, the profile of the tooth facing the side towards which the saw moves in cutting. Back of a tooth, the opposite profile. 82 TOOLS FOR FELLING AND CONVERSION. Gullet or throat, the extent of opening between two successive teeth. Gauge, the thickness of the saw. Set or bent set; the extent to which the teeth are bent to either side of the plane of the blade. Straight set, when the teeth lie entirely in the plane of the blade. Pitch, the angle formed by the face of a tooth with the line passing through the points of the teeth. Kerf, the thin plate of wood removed by the saw in the form of sawdust. Other technical terms will be explained as they occur. AcTION OF THE sAw.—For the sake of clearness we will assume that the saw works across tbe fibres. A perfect saw makes its way through the wood by combined cutting, tearing, and shaving. Sup- pose A, B, and C in Fig. 26 to represent the faces (considerably enlarged) of three consecutive teeth, A and B being filed obliquely Fig. 26. aah es Diagram illustrating action of the saw. to an edge on different sides, while C has an edge equal in width to the thickness of the blade. As the saw moves forward, A clears in the wood D, the opening @ partly by cutting, partly by tearing asunder the fibres which come in its way. Similarly the tooth B clears in its passage the opening 6. The triangular portion ¢ left between a THE BAW. 83 and 6 is then shaved off by the broad edge of the tooth C, which is hence designated a clearance tooth. In the preceding explana- tion we have supposed only one tooth of each kind acting, but actually the opening a may be made by two or more teeth following in succession; and similarly the opening b by as many teeth filed away in the other direction, while a single clearance tooth suffices to remove the section of the fibres between a and b. The action of the saw is greatly facilitated if each clearing tooth shaves off only a portion of the section left by the cutting teeth that precede it. This end is- secured by making the clearing teeth slightly shorter than the other teeth. In India the faces of the teeth are never filed to an edge, and the action of the saw is consequently reduced to simply tearing and shaving, or, to use a simple and more expressive term, to rasping. The portions of fibre torn and shaved off (the sawdust), unless they were at once removed out of the way of the saw, would inter- fere with its passaye, and, by coming between the blade and the cut surfaces of the wood, eventually cause it to jam (buckle). Hence the necessity of making the gullet large enough to afford sufficient room to hold the sawdust until it falls out as the saw continues to advance. SHAPE OF THE TEETH.—A great variety of shapes have been devised, especially in America, where the saw is better understood than in any other part of the world. For us, who have to work in a backward country like India, it will suffice to note only a few of the principal forms. If a saw is required to cut in one direction only, the teeth have the well-known form approaching more or less nearly that of a right-angled triangle. The pitch of the teeth may vary from 80° ; to 100°, according to the softness of the Fig. 27. wood. It is usually high in circular Saws on account of their great speed. If the quantity of sawdust is large, the gullet is enlarged by hollowing out the back of the teeth and giving the bottom of the gullet a curved outline (Fig. 27). Such an outline is an advantage under all circumstances, as it prevents any tendency of the blade or teeth to crack. If the saw has to cut in both directions, the teeth must as- sume the form of isosceles triangles, the bottom of the gullet being, according to the quantity of dust to be cleared, either Rounded gullet, 84 TOOLS FOR FELLING AND CONVERSION. an angle (Fig. 28), or a curve (Fig. 29), or a straight line (Fig. 30). Fig. 28. Fig. 29. ww ANA Fig, 30. _ AAA, A very powerful combination of the two preceding forms, which is of American design, is the M tooth (Fig. 31). Fig. 31. M teeth. Sawdust occupies from four to six times the space it did in the wood, the proportion being greatest in the case of soft and porous woods. The height of the teeth should, therefore, always be con- siderably greater than the depth cut through at each movement or revolution of the saw, so as to increase the depth of the gullet. Hence the softer and looser grained the wood is, the longer will be the teeth, Greater capacity can be secured for the gullet also by a wider spacing of the teeth, and actually the wideness of the spac- ing is determined by the softness and porosity of the wood ; but it has been found from experience that the force required to move the saw increases with the fewness of the teeth, so that a limit is THE SAW. 85 fixed for the spacing, which ought never to be exceeded. In the case of hard woods the necessity of close spacing is further accentuated by the fact that each single tooth can do comparatively little work, and that consequently the more numerous they are, i.¢., the closer the teeth, the more effective is the saw. Hence the superiority of M teeth and other similar forms, which increase the number of teeth for a given length of blade. The angle between the two profiles of a tooth may vary between 70° and 45°, being about 45° to 50° for very soft woods and 65° to 70° for very hard woods. Hence, since we know that the num- ber of teeth must increase with the hardness of the wood, saws for very hard woods should always have teeth in the form of isosceles triangles, and should hence cut when drawn in either direction. The line passing through the points of the teeth (clearance teeth alone obviously excepted) should be an even line; that is to say, some teeth should not project beyond others, otherwise the former alone will do the work and the cutting power of the saw will thereby be diminished. This proviso being satisfied, the length of the teeth need not always be the same. There are many woods so constituted that in cutting them the saw can be moved only with difficulty at the commencement of each cut, and there is much splintering and tearing of the wood if the cut is commenced with coarse teeth. To obviate this drawback, the size of the teeth is gradually increased, so that the finest commence the cut and the coarsest finish it, The teeth should be filed away on one side to a sharp edge. If the saw is to cut in one direction only, the face alone should be so filed (see Figs. 26 and 27) ; if in both directions, both profiles of the teeth should be sharpened (see Figs. 28, 29, and 30). Alternate teeth should have their sharp edges on opposite sides. The Indian sawyer nearly always neglects to give the teeth of his saw any sharp edge at all, probably in order to diminish wear ; but against this diminished wear must be set the much greater loss he suffers from the smaller quantity of work he turns out. SET OF THE TEETH.—The teeth are given a set in order to enable them to clear in the wood a passage wide enough for the blade of the saw to pass through without any tendency to buckling. The softer or more coarse-fibred or gummy or resinous the wood, the stronger must be the set ; but it should be just strong enough to serve its purpose, otherwise there is waste of wood due to too thick 86 TOOLS FOK FELLING AND CONVERBION. a kerf, and the teeth get worn away unnecessarily quickly, and the surfaces cut are unnecessarily rough. The strongest setting should not increase the width of the cutting edge to more than double the gauge of the saw. Asa rule, ripping saws require very little set, since the two sections, from the wood in the interior being moister, bend away outwards and make room for the saw. The set should be uniform throughout the length of the saw, for if one tooth projects sideways beyond the rest, besides that it will become worn much quicker, it will also scratch the wood and produce a rough : surface. The set should be the Fig. $2. same on both sides, otherwise the saw will cutmore freely on the side of the stronger setting and have a ——___—— _ --—tendency to run towards it. The Oo: ndian sawyer sets the teeth of his saw either by blows or by leverage with a hand saw-set (Mig. 32). The teeth should be set alternately to different sides—a very obvious warning, but one which our saw- yers very often neglect. In a bent set each tooth can cut on only one side, and generally the teeth have a tendency to spring in and are more subject to side strains. To obviate these defects the spread set has been devised, in which the points of the teeth are flattened out so as to become broader than the rest of the blade. This kind of setting is perhaps too advanced for introduction into India. Ture Biapz.—The gauge of a saw ought to be only just sufficient to give it the requisite stiffness. The disadvantages of a thick-bladed saw are that it requires more set, is in need of more frequent sharpening, is more difficult to file, wastes more wood, and, being heavier and cutting a wider kerf, is more fatigu- ing to use. If the blade is too thin, the saw is liable to twist and make an uneven kerf, the result being buckling. The Indian method of filing the teeth, so that they cut when being drawn towards the operator, permits of the use of much thinner blades than the English method, which makes the saws cut in thrust. Saws are sometimes made thickest along the cutting edge and become gradually thinner towards the back. This is in order to dispense with the necessity of any set at all. In order to reduce friction to a minimum, tbe blade should be as smooth as possible, and its width should be no more than what is required to prevent it from bending in its own plane. The ~ Saw-set. TOE SAW. 87 smoother and more uniform it is, the thinner and narrower a saw yon can use. A smooth blade is also less liable to rust. To diminish the friction, most saws are made gradually narrower to- wards one extremity. Some cross-cut saws are made broadest in the middle (fig. 33), not only with a view to minimise friction, but also in order, without using too much metal, to place most of the weight where it is required. When stiffening frames (fig. 36 and 38) are used, both the thickness and width of the saw are reduced to a minimum. The cutting edge is very often made on a convex curve (Fig. 33), or with a “ crown” or “breast” (Fig. 34), to adapt it to the Fig. 33. —— Curved Cross-cut Saw, Fig. 34. Delhi Saw. natural rocking motion of the hand and arm. A saw should be springy and elastic and at the same time highly tempered. A soft saw dulls sooner, drives harder, and does not last so long as a hard saw. Nevertheless saws of Indian manu- facture are often made of merely tough iron. In a straight saw the rake influences the pressure of the saw on the wood during the progress of cutting. The rake should there-. fore be regulated according to the hardness of the wood to be sawn and the height and pitch of the teeth. 88 TOOLS FOR FELLING AND CONVERSION. THE MORE COMMON FORMS OF SAW USED FOR FOREST WORK IN Inp1a.—These are the ordinary pit saw (Fig. 35) and the frame Fig. 35. sin. ; a| Mies EVRA nip an ay a Pit Saw. saw (Fig. 36) for longitudinal cutting ; the curved cross-cut (Fig. Fig. 36, fis, ees, eee 7 Wedge -— i Li, i ba ERGey ake ads tapas ee Frame Saw for longitudinal cutting. 33) and straight cross-cut (Fig. 37) saws for felling and logging ; the frame cross-cut saw (Fig. 38) for cutting up into billets ; and Fig. 37. the Delhi saw (Fig. 34) for all three purposes. In the Western THE CROSS-CUT SAW. 89 Himalayas and in the Punjab a straight one-hand saw about Fig. 38. —aoe Frame Cross-cut Saw, 3 feet long (Fig. 39), like an ordinary ripping saw, is used Fig. 39. for logging. It is, how- ever, a very ineffective Gee ee tool, and when a tree is aie ° more than about 23 feet in 1) diameter, it has first to be split down the mid- dle with wedges. There Rude one-hand Cross-cut Saw. is no reason why the American one-man saw (Fig. 31) should not be at once introduced as a substitute. It works very quickly and cuts both ways. The use of the circular saw for conversion in the forest is too restricted in this country for a special description of it to be in- troduced here. ; In logging fallen trees a curved cutting edge offers several most important advantages: it suits the natural rocking motion of the hands and arms of the men, it requires less force to pull the saw (since the teeth come successively into action one by one, never several together), the sawdust is never an obstruction (since it is at once cleared), the saw can cut down to the very bottom of the log without risking the teeth against the ground or requiring the log to be raised off the ground, and the operators’ hands are always well above the ground and cannot therefore be hurt. hn 7 WA MAINA ATA AMAA N 90 TOOL8 FOR FELLING AND CONVERSION. In felling also a curved edge is to be preferred, as it causes very much less fatigue. In longitudinal cutting, a curved saw, besides suiting the natural motion of the hands and arms, is easier to pull, cuts deeper at each stroke, enables the bottom sawyer to stand or kneel well away from the falling sawdust, and can be used to cut with right down to the ground. In the use of both the curved and the frame saws for longi- tudinal cutting the logs have to be raised off the ground only at one end, whereas, when the pit saw is employed, owing to its great length, the logs have either to be entirely lifted off the ground on two high supports or placed on supports resting across a long deep pit. The curved Indian saw, owing, no doubt, to its very rough manufacture, offers the very serious drawback of leaving a very uneven surface. How To seLecr saws.—A few general directions will prove useful. First of all try the blade by springing it; it should be elastic, and stiff enough without being too thick. The thinner you can get a stiff saw the better ; also the narrower the better. Next see that it bends regularly and evenly from point to heel in propor- tion to its width at each. place. In the third place, ascertain that the blade is ground smooth by examining it in different lights ; the appearance of the surface should remain the same under chang- ing lights. Then test the temper by bending one of the teeth with a sharp blow ; if the tooth does not break, there is ample proof that the teeth will not break in use. Lastly, examine the colour and ring. The blade should by preference be of a dark colour, and when struck, should give a clear bell-like sound. If the saw is a one-hand one, it should be well balanced when held in the position for cutting. Moreover, the handle should be made of strong, well-seasoned wood, should fit the hand properly, and should be firmly attached to the blade. How To MEASURE UP SAWING WoRK.—A few words on this point are necessary, as it is not uncommon to read, even in printed official reports, of the amount of sawing done estimated in so many cubic feet! The work done by a saw is evidently the area of surface it has cut through—not the sum of the two surfaces, one on each side of the kerf, but the single surface, supposing the kerf to be a mathematical plane. Nevertheless, in paying up sawyers, since slabs and other pieces flitched off, although they are taken off by the saw, are not deemed to be sawn goods, it is customary to measure up the total surface WEDGES, 91 of what comes under this designation. As a certain considerable amount of detailed measurement and calculation are necessary to get at this figure, a still simpler plan is pursued when a large quan- tity of goods of a single fixed scantling is prepared : the work to be paid for is ascertained in running feet. The simplest case of all would of course occur when the sawing was paid for by the number of pieces in each class of goods turned out. But none of these methods of measuring up work gives the real amount of sawing work done. ARTICLE 4,—WEDGES. Wedges may be made entirely of iron (Fig. 40), or of wood and iron combined (Jig. 41), or of wood alone (Fig. 42). t Fig. 40. Fig. 41. Fig. 42. Iron wedge. Chisel-wedge. Wooden wedge. Iron wedges are unnecessarily heavy and costly, and are there- fore seldom used. They require to be driven with heavy wooden mallets. The: second class of wedges (Fig. 41) is very much more service- able ; perhaps the most serviceable of the three. It is on the same principle as the ordinary Indian village chisel, the head, corresponding to the handle of the chisel, being of some hard, compact wood, strengthened with an iron ring round the crown. Both this and the next class of wedges are driven with the back of a heavy axe. Wedges of the third class (Fig. 42) are shaped out of some hard 92 TOOLS FOR FELLING AND CONVERSION, tough wood, the grain running with the length of the wedge. In conifer forests they are readily made out of the branchwood. If the wedges are carefully made from wood not immediately at hand, the head may be protected from splitting with an iron ring. Agtictt 5.—TooLs FOR DIRECTING THE FALL OF TREES. These are strong chains ending at either extremity in a hook at- tachable to any of the links, the forest devil, and an apparatus which may be termed the thrust pole. The chains are used for hauling down trees in a given direction when they have been sufficiently cut through. The forest devil (Fig. 43) consists of a strong pole about 6 feet Fig. 43. The Forest Devil. (After Gayer). long, to which are fixed the three chains A (of indefinite length) and B and B’ (of short length), and ending each in a hook that can be hitched on to any link of the free chain C, which is attached to the tree to be felled. The chain A is secured to a stump or standing tree. As the tree to be felled is pulled and sways forward more and more, the hooks at the end respectively of TOOLS FOR UPROOTING TREES AND STUMPS, 93 B and B’ are hitched forward alternately a link or two at a time, until the tree is completely pulled over. The thrust pole (Fig. 44) consists of (i) a straight stout pole P, Fig. 44. \ re \ fp \ The Thrust Pole. (After Gayer). the upper end of which is armed with a strong iron point ¢, while an iron bar bb passes through a hole a few inehes above the lower extremity ; (ii) a block B of some hard tough wood, the upper surface of which is serrated, and which is prevented from moving backwards by the peg p driven into the ground ; and (iii) two crowbars or iron levers, ¢, ¢. ARTicLH 6.—TooLs FOR UPROOTING TREES AND STUMPS. These tools comprise grubbing axes (already described on p. 81), grubbing chisels, the forest devil (already described on p. 92), the stool-wrench, the thrust pole (see above), and the screw-jack (A in Fig. 45). 94 TOOLS FOR FELLING AND CONVERSION. Fig. 45. The Screw-Jack. (After Gayer). A grubbing chisel is simply a long iron chisel edged with steel and used on roots that cannot be reached with a grubbing axe. The stool-wrench (Fig. 46) consists of a strong hook h, which slides easily on a crowbar, c. Fig. 46, Sh The Stool-Wrench. (After Gayer). TOOLS FOR MOVING LOGs, 95 The screw-jack is well known to every one who has been at a railway station. Its employment, as well as that of the thrust- pole and stool-wrench, is sufficiently evident from the illustrations. ARTICLE 7.—TooLs FOR MOVING LOGS FOR CONVERSION. The tools with which we are concerned here are only such as serve to move logs over short distances to points in the forest, and often even in the coupe itself, where they can be easily con- verted. Rough tools always ready to hand are small round billets or poles on which the logs are rolled and sufficiently strong, short poles used as levers, with which they are rolled along. A wonderfully convenient and effective tool for rolling logs along is what we may term the hook-lever (Fig. 47), an implement Fig. 47. The Hook-Lever. (After Gayer). of German origin, which consists of a hook, similar to that of the stool-wrench, sliding on a stout pole that is shod with a two- pronged fork. 96 SEASON FOR FELLING AND OONVERSION. Ssction [V.—SEason FOR FELLING AND CONVERSION IN THE FOREST. (1). Season for felling. On the season in which trees are felled depend the technical properties of the wood, and even the possibility of carrying out the work, for labour may not be available in sufficient quantity and at reasonable cost throughout the year, and malaria or heavy rain or snow may be a bar to all operations. To prevent cracks timber should be allowed to season slowly. Hence it should be felled in damp and cool (if possible, even cold) weather. Where there is.a true winter, felling in winter also preserves the wood from fermentation of the sap, from infection by fungus spores, and from the attacks of insects. With regard to durability alone, the theoretically best time for felling occurs when the trees contain their minimum of reserve materials (see page 25, para. 3), that is to say, generally just after the new flush of leaves is out. But this season can be observed only when it does not coincide with the appearance of new seedlings, which the felling and export operations are bound to destroy ; or with the season of heavy rains, during which the ground would be soft and muddy and the advance growth, if there is any, full of tender and easily-injured shoots. It may of course be observed in coupes that are to be clear-felled and then re-stocked artificially. For the safety of young growth the best time for felling is the season of repose, when the plants are least fragile and possess their greatest recu- perative power; but on the higher ranges of the Himalayas the snow lies too heavy for felling to take place then without risk to human life, and, as export must take place during the following summer, most of the trees have to be cut in spring, while the seed- lings are only just sprouting or coming up from seed. As regards firewood, we know that the quicker it dries, the better it is; also that it is heavier the more full it is of reserve materials. Hence in felling for firewood, the best time of the year, provided sylvicultural exigencies do not bar it, is when dry, warm weather prevails ; and if this coincides with the season of repose, so much the better. The time for felling coppice is limited, by purely sylvicultural considerations, to this season, the only exception being when bark for tanning is the chief produce sought, in which case the felling must be effected during the first three or four weeks of the season of vegetation, unless the trees are barked standing, or this period falls within the rainy season. In the case of charcoal- making, the charcoal-burners must have a sufficiently long spell of FELLING, 97 fairly dry weather in which to complete their work. Cleanings and early thinnings, in which the poles are cut as they are selected, must of course be effected while the forest is in full leaf. The season when alone floating is practicable fixes the period within which wood that is to be removed by water must be cut. The condition of the market may also exercise a determining in- fluence. For instance, purchasers who require a certain class of fresh-cut produce may offer themselves only at a certain time of the year. Lastly, when the trees are to be removed by the roots, the work must be undertaken while the soil is still sufficiently moist to be easily dug. The general conclusion to be drawn from what precedes is that the period for felling will always vary with the locality and climate and with the purpose to be served ; but, as a general rule, in the higher Himalayas, where heavy snow falls and lies, it will com- prise the spring and early part of summer, while elsewhere it will extend over the cooler portion of the season of rest. (2). Season for conversion. As a rule, the limited amount of conversion to which wood is subjected in the forest is effected pari passu with the felling operations, as such an arrangement economises labour and super- vision, and every kind of conversion is effected most easily while the wood is green. Butit may happen that the time in which the coupe must be cleared does not allow of the work being com- pleted, and in this case only the roughest kind of conversion is permissible before the produce is removed to the nearest special conversion depéts. When the market requires fresh-cut produce, the date on which delivery must be made and the time occupied in export fix rigidly the season for the conversion operations. Section V.—FELLING. In felling a tree we have to keep in view three main objects— (1) realisation of the largest outturn in money or produce that it can yield, (2) facility, sometimes even possibility, of export, and (8) safety of the soil and surrounding forest. In order to secure the first object, the timber-yielding portion of the tree should be preserved as intact as possible. Hence the bole of a heavy tree should not be allowed to fall across a hollow or across any projection, such as a ridge, rock, or boulder, or a fallen ° 98 FRLEING, tree. The bole of a tree will often break across owing simply to its strong ample crown striking the ground first. When this danger is apprehended, it will be necessary to lop off the larger boughs, or even remove the whole or the greater part of the crown. Such a proceeding will also cause the tree to fall much lighter. A very tall tree, like a deodar, pine, or fir, cannot, under any circumstances, be saved from breaking, and the only plan to adopt, when it is feasible, is to remove the upper portion of the bole in sections from the standing tree. For this purpose ex- pert and fearless men, such as can be found in few places in ; India, must be obtained, and climbing irons Fig. 48. used (Fig. 48). On a slope, a tree falls through the smallest angle, i.e., with least momentum, if felled to- wards the hill; but unless the tree is well secur- ed, there is danger for the workmen as well as for the tree, if the ground is precipitous, from the tree slipping down hill. Hence it is best to make the tree fall more or less on a hori- zontal contour line, so that it may be at once Elimbing Iron. (After caught up against the foot of the trees just oppe.) : below that line. The trunk is liable to split along a considerable portion of its length if the tree falls before it is cut through. Hence a heavy tree, which originally bears down very much on the side on which it is to fall, should be held back or propped up until it is cut through, or a portion of its crown on that side should be removed. More- over, no felling should be done in a high wind, which would, be- sides, prevent the woodmen from having any control in directing. the fall of the tree in a given quarter. The utilizable underground portion of a tree constitutes up to one-fourth the gross outturn of the portion above ground, and the amount of timber rendered useless or lost by felling the tree above ground may run up to from 6 to 10 per cent. of all the timber in the tree. To prevent this loss the trees should be felled by the roots, whenever the safety of the soil and surrounding vegetation and the nature of the soil and locality will permit, and the value of the wood thereby saved at least covers the extra expenditure it occa- sions. Hven if there is no timber to be saved, this mode of felling is to be preferred, for, unless powerful machinery is available, there is no work so slow and arduous as grubbing out stumps—a mode of utilization that also yields a very large proportion of chips, which either have little value or are totally unsaleable. Neverthe- GENERAL CONSIDERATIONS, 99 less, when time is limited, it may be necessary to fell above ground and then extract the stumps at leisure. The removal of the underground stock has, from a sylvicultural point of view, the advantage that it thoroughly loosens the soil and thus favours the germination of seeds and the establishment and growth of seedlings. On the other hand, such loosening of the soil is dangerous on sloping ground or ground that is subject to inun- dation, while in sandy or otherwise dry and barren land it deprives the soil of so much manurial matter, and renders it too freely permeable to water. If a large tree has to be exported in the log, it should not be allowed to fall or roll into a ravine or other hollow, from which its extraction would be impossible or extremely laborious and expen- sive. To restrict, as much as possible, the damage to surrounding forest inevitable in all felling operations, the fall of every tree should be so directed that the tree may fall inside a gap between surround- ing trees, or over a spot where there is least reproduction. In the midst of a close forest or abundant young growth the crown must be reduced, or may have to be altogether removed, parti- cularly if the tree is very tall, as it is the portions farthest from the ground which acquire the greatest momentum, and therefore do most damage. In felling over dense very young growth, as in the case of after-fellings or in jardinage coupes, the seedlings should first be carefully bent away to either side, so as to form a narrow lane into which the tree may fall. If, in spite of every precaution, a tree falls upon another so that its crown gets entangled in that of the latter and cannot be disengaged by merely trying to pull it away, then either a log or two must be cut off from the bottom, or, that expedient failing, one or more branches of the standing tree must be sacrificed. As arule, the amount of felled material lying on the coupe at any time should not exceed what may be cut up and removed within the next two or three days. Hence conversion should progress pari passu with the felling operations. All large coupes should be divided into sections small enough to be worked by a single gang, and in each section the work must begin at one end and progress successively to the other end. On a slope the boundary lines between the sections should run straight up and down hill, and each section should run down the entire length of the slope, so that no gang may endanger another by felling above it. Small drainage basins or separate sides of a larger one constitute the most convenient sections. In each section 100 FELLING. work must begin at the highest point, so that all the trees in the portions not yet operated in may aid in preventing the trees felled above them from slipping or rolling down. In clear fellings on level ground, as, for instance, in coppice coupes, the trees should be made to fall in the direction opposite to that in which the work is progressing, so that every portion of the area in which the fellings are still to be made may be quite clear of fallen material. Where a constant wind blows, the work should begin on the edge of each section and progress against the wind. Trees may be felled either with some chopping instrument alone, or with the saw alone, or with a chopping tool and the saw com- bined. Stems cut back for coppice will not admit of the use of a saw, which would leave a spongy absorbent surface that would afterwards have -to be smoothed with an axe or adze at great additional expense. The different modes of felling will now be sketched in broad lines. ARTICLE 1.—FELLING ABOVE GROUND. (1). Felling with chopping tools alone. Nothing special need be said here regarding the cutting down of saplings, except that when they are expected to coppice, their -base should be supported with a stout piece of hard, knotty wood, in order to prevent the roots from being injured by the shock of the felling axe or bill. In cutting back small poles, the fall of which, owing to their lightness, is easily directed, it is usually found convenient to cut all round the stem, thus giving the butt of the detached pole the form of an inverted cone. In the case of larger stems, the fall of which it is important or absolutely necessary to direct, a horizontal cut should first be made on the side on which the tree should fall and extending to a little beyond half the diameter. This depth of cut is needed to prevent the bole, when the tree is beginning to fall, from splitting along the whole or some portion of its length—an accident of frequent occurrence with unskilful workmen. Another advan- tage gained is that if the tree is perfectly symmetrical, the ver- tical through its centre of gravity falls inside the cut, and the weight alone of tho tree then bears it down on the side on which it has to fall. Even when the tree is over-developed on the opposite side, the deep cut helps it to be pushed or pulled over more easily in the required direction. The second cut should be made exactly FELLING ABOVE GROUND. 101 on the opposite side and almost meet the first. The operation is then completed by deepening this latter until the tree falls. The second cut may be made on the same level as the first one, so that the stump of the tree is given a perfectly horizontal section. This mode of cutting is indispensable in felling for coppice, in which case the stool is still further dressed into the form of a flat dome by sloping off the edge all round (Fig. 49). In all other cases there is very great advantage in beginning the second cut from 6 to 10 inches higher up, according to the size of the tree, as all risk of the bole splitting upwards is thereby avoided, and the tree is much more easily forced to lean over to the side on which it is desired to make it fall. To still better secure this latter object, the second cut should be made slightly sloping downwards, as represented in the illustration below. Into such a cut wedges are easily driven in to force the tree to lean over to the opposite side. If the cut is wide, a billet of wood must be placed in it crosswise before the wedges can be inserted. The tree will fall only when the point y comes exactly over the point x, the fibres merely separating along ay. Fig. 50. In making any cut, the wood- man should never, until it is com- plete, allow its two surfaces to meet at a sharp angle, as otherwise the natural tendency of the axe to work downwards, instead of parallel to the upper surface, will make his work very difficult each time he tries to widen the cut at the top. Trees exceeding 18 inches in dia- meter are often best felled by seve- ral men together. Men working on opposite sides should cut with different hands, otherwise the cuts will not be parallel, but form the letter 2. In making the two cuts necessary to fell a tree, a very large quantity of wood falls off in chips, while the wedge in which the butt-end of the felled tree terminates is of little or no use as timber. The quantity of wood thus lost is said by Boppe to be approxi- mately as follows, according to the size of the tree :— Fig, 49. Dome-shaped stool. ) SN) =h Mode of felling a large treé. 102 FELLING ABOVE GROUND. Diameter at base, Depth of cut, Wastage, in, in inches, in inches, cubic feet. 12 10 05 16 12 14 20 14 2°5 24 16 4:2 28—382 18—20 64—- 8:8 36—40 20—22 11:8—16-0 Felling with the axe alone is thus a very wasteful method, and should be confined to stems having a diameter at the base of not more than 12 inches. Where timber is very valuable, the maxi- mum diameter may be reduced to even 6 inches. One great advantage of the axe is that with stems up to 12 inches or so in diameter it works much more expeditiously than any other hand tool. (2). Felling with the saw alone. The saw is made to cut continuously on one side (opposite to that on which the tree is to fall) until the stem is nearly cut through. To prevent the saw from jamming, as well as to gradually force the tree over, two or more strong wedges are driven into the cut behind the saw. To facilitate this operation, if necessary, the tree may be pushed or pulled over with the usual tools. As the single cut extends almost to the bark on the opposite side, unless the wedges are driven in skilfully, the tree is likely to fall in almost any direction within an angle of nearly 180°. The amount of kerf is so small, that for all practical purposes there is absolutely no waste of wood with thesaw. The saw should be used in felling all trees exceeding, according to the value of the timber, from 6 to 12 inches in diameter. It is allowable to use the axe in order to round off buttresses and other irregularities. (3). Felling with the saw and axe combined. In this case a first cut is made with an axe on the side on which the tree is required to fall. This cut extends into the stem for only a fourth or fifth of its diameter, and its object is simply to make the work of the saw easier and to secure with certainty the fall of the stem in the exact direction desired. The saw-cut is made and opened out in the same way as when the saw alone is used. FELLING BY THE ROOTS. 103 ARTICLE 2.—FELLING BY THE ROOTS. All the main roots are laid bare with the help of picks, the smaller roots that come in the way being cut through with grub- bing axes. The former are then severed with the axe or a curved saw, whichever is more convenient, those being cut last which auchor the tree on the side opposite to that on which it is to fall. If the tree has no tap root or any other large roots penetrating into the ground more or less vertically, the procedure is very simple. All the main roots are laid completely bare up to the point at which they cease to have useful dimensions. In doing this, the second- ary and other subordinate roots are cut through and removed with grubbing axes. The upper main roots, which are also the largest, are first severed close to the trunk with axes or a short curved saw, and then cut through at the further end and torn up with grub- bing axes and wooden levers (poles of some hard, strong wood, from 6 to 10 feet long and cut into the form of a wedge at the thick end). The lower roots, on the contrary, are severed first where they are thinnest, as they are then more easily lifted up and broken off. The roots on the side opposite to that on which the tree is to fall should be cut last, and from the beginning the tree should, with the aid of a hook and chain or the thrust-pole, be forced gradually to lean over until the enormous leverage exercised by its crown brings it down, tearing asunder all the smaller roots that are still holding it. These roots cause the tree to fall slowly, and therefore with much less momentum, than if it were felled above ground, and hence, in this system of felling, there is less occasion for reducing the crown. If the tree has a tap root or other roots running down more or less vertically, the upper roots are cut and removed as in the preceding ease. When there is only a tap root, this should be cut into obliquely on two opposite sides, the cut on the side opposite to that on which the tree is to fall being deeper and the one by which the felling is completed. To help in deepening this cut as well as in bringing down the tree, a number of men should tug away at the tree in the direction in which it is to fall. By alter- nately pulling and giving, and causing the crown to sway forwards and backwards, greater effect is secured, and to prevent the trunk from swaying back too far, poles, thrust under it on that side, should be pushed in further and further as the tree bends forward more and more. In the case of several vertical roots, they must be cut through one by one, the most easily reached being attacked first, and the last being cut in the same manner as the single tap root- 104 CONVERSION, When a screw-jack is available, trees with only large horizontal roots may be felled in the manner shown in Pig. 45. ARTICLE 8.—GRUBBING OUT OF STUMPS. The same procedure may be adopted here as in felling a tree, except that the enormous leverage of the crown and trunk is now entirely absent, and practically all the roots must be completely cut through. For the leverage of the upper portion of the tree must be substituted the action of the forest devil (Fig. 43), or of the stool-wrench (Fig. 46), or of the screw-jack (Fig. 45), or of wind- lasses, derricks, or winches. Another way is to split and chip up the stump, converting it at once into firewood ; but owing to the knottiness and crossing of fibres which characterise this portion of most trees, especially of broad-leaved species, this mode of extraction is generally extremely slow and can be adopted only very exceptionally. Lastly, blasting powder or dynamite may be used. The blast- hole is made with a strong gimlet. It is best to bore it down- wards through the centre of the stump; but in case of rotten- ness there, it should be bored sideways along a radius. In blast- ing with powder, the charge will be from 2 to 5 ounces, ac- cording to the size and nature of the stump, and the tamping should be done with clay or stiff loam. In the case of dynamite the charge will vary from 1 to 5 ounces, from 2 to 8 ounces suffic- ing, according to Gayer, for a stump from 20 to 28 inches in dia- meter. The stick of dynamite is put into the hole and rammed in tight with a wooden rod. Above this, in close contact, is placed the detonator containing the cap, to which the fuse is securely fixed. The rest of the blast hole is filled with clay or loam or fine sand. The fuse is fired with a burning piece of tinder placed in contact. When powder is used, the effect is often merely to rend the stool asunder, whereas the very much more powerful dynamite usually blows it up into numerous small fragments. Szection VI.—ConveERsIon. It will be most convenient to take up separately (1) the rough and ready conversion, such as can be effected by any gang of wood- men and which all felled material must undergo before it can be removed from the coupe, and (2) conversion into sawn goods. The manufacture of staves has already been described (pp. 57-58), and references have been made in various places to the preparation of felloes, sleepers, and some other classes of manufactured goods, which may be wrought in the forest. ROUGH CONVERSION. 105 ArtIioLteE I1.—RovaH Conversion. In every felling a certain amount of conversion is iridigpensable, primarily in order to reduce the produce to exportable dimensions, and secondarily to reduce the cost of export (for it is waste of money to carry out material that serves no purpose at all and has ultimately to be got rid of), and to render the produce readily sale- able at the highest prices it can command. Hence the mode and extent of conversion in any case in question will depend on the pur- poses which the unmanufactured produce can be made to serve, on the demand and prevailing prices, and on the accessibility of the for- est to the centres of consumption. The more valuable the timber is and the larger the demand for it, the more carefully and the more extensively must the felled material be converted. The question of conversion is, therefore, of the highest importance in the working of a forest, and requires on the part of the management an inti- mate knowledge of prevailing sylvicultural and economical condi- tions and frequently no little skill. The procedure to follow in effecting rough conversion will be best stated in the form of briefly-worded rules, thus :— I.—When practicable, the saw should be used, in order both to save material and to avoid, as much as possible, encumbering the soil with chips of wood. On steep ground, and where the trees lie all in a heap one over another, the use of the axe on a very large scale cannot be helped. II.—The first thing to do, after a tree has been felled, is to trim off all branches and conspicuous projections. While this is being done, a number of men should work at the detached branches, the portions fit for timber being separated and trimmed like the trunk, and the rest cut and split up into firewood. TII.—Now cut up the trunk ; if necessary, removing from it what is fit only for fuel. IV.—The timber portions should be kept as long as possible, in order to furnish the largest kinds of timber, while still being capable of being cut up into smaller goods. Division is necessary only when definite lengths of log are required (as when sleepers are to be sawn), or when the nature of the ground and communications place a bar on the export of logs above a certain size, or when the lower part has obviously a different utility from the upper. V.—Timber must be presented to the purchaser in its most attractive aspect, and at least in such a form as will enable him to judge readily and with certainty of its quality and its suitability for his purpose. In round or roughly dressed timber, all burrs, P 106 ROUGH CONVERSION. prominent knots, and other excrescences, &c., should be cut through and exposed ; when straight pieces are required, all irregularities should be adzed off. VI.—The bark may be removed by beating it with the back of an axe or with a special tool (Fig. 51), which is also useful when Fig. 51. Tools for stripping the bark off logs. (After Gayer). the bark has to be taken off only along certain lines, as described on page 23. The immediate removal of bark is a great protection against insects ; but, on the other hand, in hot dry weather it leads to too rapid drying, and consequently to extensive splitting and cracking, unless the timber is worked up within a few weeks, or sometimes even days. Teak poles have, however, been known to remain free from insects throughout an entire rainy season if fully exposed to the rain, and then the dry bark has readily come off like a loose jacket, giving no chance to insects. VII.—If the logs are to be carried over long distances by land before being sawn up, it will generally be found advantageous to rough-square them (convert them into balks). The procedure is as follows :—Having fixed the log firmly and in a convenient position for work and for obtaining from it the largest balk it can yield, the workman traces on the section at the thicker end, with the aid of a plummet and line and a carpenter’s square, the lines of the four faces to be hewn (Fig. 52), Then, with a cord steeped Fig. 52. Mode of rough-squaring logs. in water in which pounded charcoal or red hematite has been ROUGH CONVERSION. 107 mixed, he marks along the entire length of the log the lines aa and bb, which should follow as nearly as possible the outline of the log, and be as nearly parallel to one another as the taper and shape of the log will allow. This being done, he proceeds to hew with an axe the two vertical faces. But to enable him to work quickly and with accuracy, he begins by making at short intervals a num- ber of guide cross-cuts 7, Y, Z...+6. , the lines forming the bottom of which are vertical, so that all he has to do afterwards is to tlitch off the portions between the cuts. It is always more con- venient to stand upon the log while axing it, but not unfrequently our Indian wood-cutters stand on the ground next to the face which they are engaged in dressing. The remaining two faces are dressed in the same way, after changing the position of the log. VIII.—Rough timber is adzed with the aid of the eye alone, the eight several faces, in order to diminish waste as much as possi- ble, following closely the general outline of the log. IX.—In preparing sided timber the workmen, after fixing the log firmly, must split it open along the vertical diameter of the lower section. The split must then be extended along the length of the log by constantly driving in a new wedge in front of the one last inserted and gradually forcing them home. No little skill is required to make the split follow more or less the same diametral plane from the beginning. The two halves are then dressed with the axe. X.—Tors of heartwood alone are dressed with the axe. No guiding lines are traced, and the workman follows mainly the run of the heartwood, of which he endeavours to leave as much as pos- sible, even at the sacrifice of straightness and regularity of shape, if the heartwood forms an irregular figure. XI.—Firewood naturally divides itself into three broad classes, according as it consists of sections split from thick stuff or of un- split billets or of small branchwood and the small stuff obtained by splitting up stumps and roots. These three classes should be sepa- rated at once as the tree is cut up. The rounds and thick billets from which the first class is obtained are taken off by sawing, and in India are usually from 2 to 3 feet long. The rounds are stood up on end, and a first split is made with axes driven in at two or three points along a diameter. When the split has been opened enough, before the axe is drawn out, wedges are inserted, 2, 3, or 4, according to the size and fissility of the round. These wedges are then driven home. It is advisable to have two men to each round, working opposite one another. If the halves thus obtained are too 108 ROUGH CONVEKSION. large, they are further divided into quarters, and so on. Some- times the billets to be split are too thin to stand up. In that case they must be laid lengthwise on the ground, with one end raised on a small billet, the splitting being begun at this end. The third class of firewood is too small to be conveniently moved without being tied up into bundles, whence the name of faggot-wood usual- ly given to it. Small branches and branchlets are quickly formed into faggots by fixing four uprights firmly in the ground in pairs, the interval between the two pairs being equal to the diameter of the required faggot. The sticks are arranged between the pairs across one or more withies laid on the ground. When enough of sticks have been put on, the workman presses them down with one foot, while he binds up the withies. (zx taking his foot off, the ex- pansive force of the pieces now released from pressure fixes firmly the twisted free ends of the withies. Perhaps a more convenient and time-saving apparatus is that shown in Fig. 53. The lever J, Fig. 53. Faggot-binder’s Press. the lower end of which rests up against the bar b, is drawn towards the operator and hitched into the hook A, thus tightening the chain over the bundle of sticks. The withy can now be tied up and the pressure on the faggot released by unhitching the lever. The length of the chain, which can be varied, regulates exactly the size of the faggot. XII.—In the midst of abundant reproduction, as in seed and after-fellings and in jardinage coupes, and also in thinnings in a young forest, the less the amount of conversion effected on the coupe, the better for the safety of the standing stock. Hence all pieces that can be easily carried, such as poles, rounds, &c., should FURTHER CONVERSION WITH THE SAW. 109 be taken out at once to the nearest roadside or large blank and cut up there. The same thing must be done in coppice coupes, when the time, before the new re-growth makes its appearance, is very limited. So also in the case of transport by water ; the pieces should be taken out as long as possible and cut up only on arrival at destination. ARTICLE 2.--FURTHER CONVERSION OF TIMBER WITH THE Saw. No reference will be made here to sawing by machinery, which is of too exceptional a character in India. The first thing to do is to rough-square the logs in order to be able to fix them firmly enough for sawing. The amount of squar- ing required is of the very slightest, and may often be reduced to merely dressing one side flat enough to lie evenly on the trestles. When the contrivance represented in Fig. 54 is used to support Fig. 54. Delhi Sawyer’s triangular trestle. the log, it will suffice to trim off only all prominent irregulari- ties. Next, the lines along which the saw must cut should be marked with a string in the same way as for rough-squaring. The section 110 CONVERSION OF TIMRER WITH THE 8AW,. of every scantling to be cut should be accurately traced on both ends of thelog. The first set of lines at both ends should be drawn vertically with the aid of a plummet ; the rest will, in nearly every case, run at right angles to these, and can then be ruled with the help of a carpenter’s square. Before beginning any cut, the plane along which it is to run should be accurately indicated by joining the extremities of the corresponding lines traced at the two ends. Tn order to save time, as many such lines as possible should be marked off all at once. The slabs flitched off by the first cuts may often be thick enough to yield small scantlings. The wood at the centre of a log is, as a rule, specially liable to decompose quickly and to warp and split. Hence this part should be removed if the sawn goods are to be used for any important purpose. Speaking in a general manner, the saw-cuts may follow a radius ora tangent. In the first case, the entire width of the medullary rays, the silver grain, is made visible (whence the designation for this mode of sawing of “sawing with the silver grain”), and the layers of concentric growth run through the piece at right angles to the surface of section (Fig.55-A). The medullary plates, being lustrous Fig. 55. A B Eee ee y eagainikereaeere if E_SPIII Sawing (A) with, and (B) across, the Silver Grain. and harder than the wood fibres, contribute very greatly both to the beauty and lasting quality of the surface, while the uniform disposition of the concentric layers prevents, or at least minimises, any tendency to warp. On the other hand, a tangential section (Fig. 55-B) exposes principally the softer fibrous tissue, and the irregular distribution of the concentric layers exaggerates the ten- dency to warp in the direction of the concavity of these layers, and the medullary plates are invisible, except when they are extraordi- narily thick, as in oaks. Actually the sections are seldom perfectly - radial or tangential, but approach more or less one or the other of these two directions. For pieces in which beauty is a requisite, or for surfaces which, like floors, are subject to much wear and tear, sawing with the silver grain is essential. CONVERSION OF TIMBER WITH THE SAW. 111 Fig. 56 exhibits several modes of sawing with the silver-grain. Fig. 56. NU Tah nl x am 4 Tb Soa Fat el poe “i+ Tay aie 1 IBy, 1 Several methods of sawing with the Silver Grain. Methods A and B are practically the same, except that the latter gives more broad planks, although at a slight sacrifice of quality in respect of those taken from the outside of each section. In method C there is less waste of wood than in either A or /3, and the pieces taken from the middle, where the silver grain is best exposed, can be of specially large dimensions. In each quadrant the planks can be taken off alternately one from each side, or alternately two and two, or three and three, or irregularly if the log is strongly elliptic- al. All three patterns, A, B, and C, possess this capital defect, that the widths of the planks cut are very different. This defect is, however, avoided in pattern D. In patterns A and B the wood of the centre of the logs, which is always of doubtful quality, is necessarily removed in squaring the inside edge of the planks. In patterns C and D the centre of the log has to be specially cut out. Besides that most of the methods of sawing with the silver grain yield planks of very various widths, the width of the widest planks is not even equal to the radius of the log. Hence, except for very special purposes, it is not usual to saw with the silver grain, and it 112 CONVERSION OF TIMBER WITH THE SAW. is preferable to adopt a mixed style of sawing, which will always give a certain proportion of goods showing the silver grain. Two very frequently used methods of mixed sawing adopted for cutting out planks and boards are those represented in Fig. 57, A “and B. A gives pieces of different widths, B pieces mostly of one A Fig. 57. an in ——— ) Z =4 NU Y a be = SOU Li Ordinary methods of mixed sawing. and the same width. The irregular edges of the planks taken off in A and from the side slabs in B can be sawn square with a single cut by placing several planks together one over another. When pieces of different scantlings are in demand, it is best to obtain from each log as many of the highest-priced classes as pos- sible. These should, therefore, be traced first of all on the ends of the logs, the remaining space being filled up as completely as possible with traces for inferior scantlings. In this way alone can the largest money-return be obtained from a given log and the wast- age in sawing reduced to a minimum. Under the most favourable circumstances the wastage, resulting both from sawdust and from pieces that cannot be utilized, except as firewood, is never less than 22 per cent. if there is no objection to sapwood, or 33 per cent. if only heartwood is allowed. When only a single class of thick stuff is demanded, such as railway sleepers, the loss, even in cutting up perfectly sound logs, attains half the volume of the log. When pit-saws are used, owing to their great length (8 feet), unless the logs themselves are long, these latter must be supported several feet off the ground across a pair of strong parallel trestles firmly fixed in the ground. With shorter saws it will suffice to raise only one end of the log by resting it on a single trestle, or, if the log is long enough, even across another log laid horizontally. The most convenient support for logs that are not too heavy is the triangular trestle so often used in the plains of Northern India CLEARING THE COUPE OF PRODUCE. 113 (Fig. 54). When only one end of the log is raised off the ground, the oblique position of the log makes the footing of the top-sawyer unsafe. To remedy this, a slab, one face of which is cut into teeth having the section of a right angle, is placed upon the sloping log with the smooth face downwards. Section VII.—Cuizarine tHe Cours. The produce may be removed either by rolling or dragging, or carrying on men’s shoulders, or on wheels, or by sliding or sledging, or by letting it shoot down inclined ground or along a specially made channel. More than one of these methods may be employed together, and in choosing the method or methods to adopt, the objects to keep in view are economy and the safety of the forest and soil, as well as of the produce itself. The method to employ will also depend on the amount and price of labour available, the cost of cattle, and on the nature of the ground. In clearing a coupe the different classes of produce must through- out be carefully kept separate, and it is always advisable to get the same gang to take out the produce, which cut and converted it. Rolling can be adopted only on ground that bears no reproduc- tion, and is at the same time fairly clear of trees, rocks, and other obstructions. If the ground slopes a little, so much the better. On steep ground logs can be rolled only in unfrequented localities, on account of the extreme danger to human life resulting. Rolling is a very easy mode of moving logs, being effected with ordinary poles cut to a wedge shape at the lower end, or, better still, with the lever and hook represented in Fig. 47. Trained elephants do the work very effectively and expeditiously on level ground. Dragging may be effected either with human power or with. draught cattle, according to the size of the piece or collection of pieces to be dragged. In the latter case a chain is fastened round the log and its ends attached to the yoke or traces, as the case may be. To save the trouble of fastening the chain to the log and then unfastening it, the contrivance shown in Fig. 58 may be used, two Fig. 58. Dragging Grappling-Hook. (After Gayer). 114 CLEARING THY COUPE OF PRODUCE. holes being scooped in each side of the log to receive the end of the hooks h,A. The log is firmly held by the hooks in proportion to the tension of the draught. Simple levers have nearly always to be used to control the moving log or to lift the forward end off obstacles. Pieces weighing up to 800 and even 1,000 pounds may be car- ried out on men’s shoulders, if the lead is short. Carts and barrows should be used only when the lead is long ; otherwise the labour and time spent in loading and unloading cease to make this mode of transport an economical one. Large logs are always much more cheaply dragged, especially if they are sus- pended, more or less by the middle, from the axle of a pair of high wheels. The hind end should slightly over-balance, but not to such an extent as to prevent one or two men from holding it off the ground, if necessary. If the axle-tree consists of wood, the ends may be made like a capstan head, to enable the log to be easily raised off the ground. The use of wheeled conveyance is of course limited to level even ground. Only large logs may be taken out by sliding. On more or less level ground sliding is similar to dragging, except that the logs must be moved entirely on rollers. A simple device is to use two or three strong portable frames carrying well-turned rollers. As the log is slid off the hindmost frame, this latter is carried forward and placed in front of the advancing log. On slopes the logs may be pushed forward with levers. Ifthe depédt to which the logs have at once to be taken is some distance off, and the quantity of timber to be moved is large and concentrated within a limited area, a special sliding road may be made. In this last case, if the pieces to be moved are small, a sledge road may be made instead of a slide, and a rough continuation of the road may be readily laid down (and as readily taken up) along successive lines of the coupe as the area is progressively cleared. On very steep gradients the produce may be allowed to slide down of its own weight. No difficulty presents itself when the pro- duce is to be collected at the bottom of the slope, except that the pieces may break and lose in value as timber. If the produce has to be arrested above the bottom of the valley, special works must be built up for the purpose. A channel or shoot, constructed of wood, may be used for the rapid transport of billets, for which class of produce this mode of moving is peculiarly well adapted. Section VIII.—Srasonrnc AND STACKING IN THE FOREST. Until the produce removed from the coupe is finally disposed of, SEASONING AND STACKING OF TIMBER. 115 it must be stacked so as to season properly, without becoming full of cracks and shakes and without being exposed to decompose or be attacked by insects or fungi. In the case of pieces not more than a few inches thick, judicious packing prevents them from bending or warping, and helps to straighten those which are originally crooked. In whatever way the wood is kept, the stacks or groups should be all of the same dimensions or contain the same number of pieces. There is no other way of keeping a correct and ready account of the produce. 1. Seasoning and stacking of large unsawn timber. Such timber should of course be allowed to dry slowly and evenly. It should, therefore, be kept under shade if possible, but air should be allowed to play freely round each piece, especially if the season and the ground be damp. The pieces should hence be kept off the ground by skidding, unless they are to be removed again almost at once, in which case no stacking is necessary, the logs being simply placed together side by side in equal groups with the thicker énds all directed one way. If the timber is to be kept for months, it should be carefully stacked as follows :—The lowest tier should be raised at least a foot off the ground and contain the largest and heaviest pieces, and there should be skidding of some inches under each one of the other tiers, the skidding being in every case perfectly level. The logs in each stack should have their butt ends all on one and the same side. Although free ventilation is necessary, a con- tinuous current of air, especially of hot, dry air, should be kept out, and hence, where steady winds prevail, a screen of thatch should be erected on the windward side of each stack. If it is necessary to take outa log here and a log there, it should be possible to do this without breaking up the stack. For this purpose, the smaller ends of all the logs should be kept slightly higher than the butts with small blocks of wood, and under the skidding over each tier should be packed similar blocks of wood from 14 to 2 inches thick. By pushing away this packing, any log between two layers of skidding may be withdrawn without disturbing the remainder. 2. Seasoning and stacking of sawn material. Thick stuff must always be put up in stacks without delay, in order to prevent them from drying too fast. When the pieces are 116 SEASONING AND STACKING OF POLES AND POSTS, not broad, the tiers may be laid directly one over another, the lowest tier alone being skidded perfectly level off the ground. In this case, the pieces in two successive tiers will cross one another at right angles. An inch or two of space should be left between every two pieces in each tier. If individual pieces are likely to be required from time to time, it should be possible to take them out without breaking up the stack, and then small blocks should be placed under each piece; as soon as these blocks are pushed away, the piece which was resting on them can be at once drawn out. If the pieces are wide, each tier should be blocked below by laths from 1 to 3 inches thick and 3 to 4 inches broad. In every case, the last tier should be sheltered from sun, rain, and wind with a covering of thatch or inferior slabs of wood. Thin deals, boards, and battens are extremely liable to warp strongly almost as soon as they have been sawn. They should be stacked without delay and kept as close together as possible until they are fairly dry, when they should be stacked like broad thick stuff. The last tier should be well weighted to prevent warping and sheltered in the usual way. Even if the timber is to be re- moved almost immediately, it should be stacked close together, as without the most careful and unremitting precautions a very large proportion of newly sawn stuff will be rendered useless or at least have its value considerably lessened by cracks and warping. 3. , Stacking and seasoning of poles and posts. While they are still green, poles should be piled up horizontally in stacks between pairs of vertical posts fixed firmly in the ground, and they should be well weighted on the top, in order to straighten those which are crooked and to prevent straight ones from becom- ing crooked in drying. Ifthe stacks are not to be disturbed for some time, a few cross pieces should be laid under them on the ground as skidding. A common method adopted in many parts of India is to stand up the poles close together round the trunk of a tree, the thick end being on the ground. Placed thus, the poles are freely exposed to air and their upright position causes the sap to run down. More- over, the crown of the supporting tree shelters the thin ends. Ob- viously only straight poles should be so stacked. Posts may be stacked according to either of the two methods just described, but the second is preferable, as, even if they are crooked, they are not capable of being straightened under ordinary pressure, and straight ones cannot become appreciably crooked. SEASONING AND STACKING OF FIREWOOD. 117 4. Stacking of firewood. Fig. 59 explains at once how to stack firewood. In A the pieces Fig. 59. ze “ B \ ANN WAN Rs ANG YS » we ON PAN Methods of stacking firewood, (After Gayer).: are in direct contact with the soil; in B they rest on billets laid crosswise on the ground ; while in C the whole stack is completely raised off the ground and there is free play of air underneath. In every stack the pieces should be all of the same length and belong to the same category of firewood. The height of a stack should be uniform throughout, and should be such a figure that the height multiplied by the breadth should give a constant whole number—if possible, the number 10,—so that we have to measure only the length of a stack to know at once its contents. As the wood is bound to shrink considerably, causing the stack to settle down and its breadth to diminish, it is usual to allow the product to slightly exceed the 118 SEASONING AND STACKING OF FIREWOOD. figure really required ; but in finding out contents it is always best to use this latter figure. On slopes a horizontal terrace is easily prepared for the site of a stack. To prevent the uprights, which support the stack, from being thrust away outwards, each of them may be strutted, or a strip of strong fibrous bark or a long withy may be put round each upright, as shown at w in Fig. 58, B, and kept in place by the weight of the wood lying on its united free ends. If necessary, two such ties or straps may be put round each upright. It is needless to say that the firewood pieces should be packed together as closely as possible. DISPOSAL AND SALE OF WOOD IN THE FOREST. 119 CHAPTER IV.—DISPOSAL AND SALE OF WOOD IN THE FOREST. Tae question of supplying right-holders with the wood to which they are entitled belongs to the province of forest law, to which the student must refer for information. Here we shall concern ourselves only with wood to be disposed of by sale. : The conditions under which the sale of wood may be effected are infinite, and would require a large volume to be adequately dealt with. For our purpose it is necessary only to describe very briefly the most characteristic elementary systems of sale, a general ac- quaintance with which ought to suffice to form the judgment of the student. These systems are:— I.—The license or permit system. Il.—The kham tahsil system. I1I.—The lease system. IV.—Sale of a small number of selected trees at a time. V.—Wholesale disposal of the trees of a coupe standing. VI.-—Wholesale disposal of the trees on the coupe after they have fallen VII.—The forest depdt system. Ssction I.—Tue License or Permit System. In this system the would-be purchaser must, before he can enter the forest and begin to cut and collect his wood, purchase a license or permit, which, besides setting forth in detail the nature and the quantity of the produce he is authorized to remove, lays down certain conditions to be strictly observed, which have for their object the safety of the forest and easy and effective exercise of the necessary check over his action. For this purpose the per- mit must define the area within which he must cut, specify the road by which he must take out his produce, fix the period within which he must pass it out, and make it compulsory for him to submit his license and his goods to examination whenever called upon to do so by any competent Forest Officer. The license is usually in foil and counterfoil, the former being given to the pur- chaser, the latter being retained by the vendor for submission to the Accounts Office. Sometimes the foil is double, so that one part may be torn off by the person checking the produce when it first passes out of the forest, and sent independently of the counterfoil 120 THE LICENSE OR PERMIT SYSTEM. to the Accounts Office to be compared with this latter. Besides this advantage of the double foil, the possession of only one part by aman inside the forest is proof positive of attempted fraud, as this part is meant only to enable him to pass on his produce to market or to his house, and to protect it-as long as it remains with him. The check can of course be nearly as complete even when only a single foil is used, for the foil can be cancelled by means of some mark or endorsement as soon as the produce has left the forest ; but the double foil license is absolutely simpler to work, and in the present illiterate condition of the country folk and forest guards is also much more practical. The amount of money paid for the license may be written on it, but illiterate purchasers are liable to be defrauded thereby, and in case of collusion between the vending and checking establishments, the forest revenue may suffer, as there is nothing easier than to enter different quantities and sums on foil and counterfoil, the counterfoil, in order to render detection more difficult, yeinig written up only after the produce has been removed and ‘the foil recovered and destroyed. It is, therefore, safest to indicate the value paid and received by means of colours and some readily recognized symbols impressed on the license or of adhesive labels resembling postage stamps affixed to it. In the case of different colours and symbols being employed, each license will possess an unchangeable value, whereas by means of adhesive labels it can be made to bear any value. This latter mode of denoting value is evidently much the better one. The stamps can be cancelled at once by the vendor, either in the same way as postage stamps, or by being punched through like court-fee stamps and railway tickets. Characteristic marks or letters can be similarly punched through at each check station or in each beat passed or traversed by the purchaser, thus denoting at once the route which he has followed and the extent to which he was under surveillance. In the beginning of the system the vendors were also members of the checking establishment. In many places this is still the case ; but a great improvement effected in many others has been to authorize selected village headmen and patwaris to sell the licenses under the supervision of Forest Officers of and above the rank of Ranger, so that the people need never have to go far for a license, and the revenue is collected, as it should be, by men entirely distinct and removed from the protective establishment. The license or permit system is an excellent one to adopt for small produce where the demand is comparatively light and there are no regular dealers and no near markets. The consumers being THE KHAM TAHSIL SYSTEM. 121 generally too poor to pay the profits of middlemen, purchase their produce directly from the forest, and cut and remove it themselves at seasons when they and their cattle are free from labour in the fields. To prevent over-cutting, the forest should be divided into blocks, which are closed and opened in rotation. Under the strictest supervision a certain amount of damage to the forest is inevitable, and hence as soon as the demand becomes large enough to require and pay for more intensive management and to create a class of regular dealers, the system must be abandoned for one that gives greater control to the conservancy establishment over the exploitation of the forest. Nevertheless, until the trade in timber and firewood has obtained a very high development, it will generally be found advantageous to retain some form of the license system for the disposal of the very small wood which is of too low a value to bear long carriage. Two simple systems applicable in this case are those of tickets of fixed value, valid respectively only for the day of issue and for a month. The former leaves less room for fraud, but requires the establishment of vending stations on every line of export. Tickets valid for a whole month may be is- sued from a single central office. Such tickets are used with great success at Naini Tal, where they are made of brass, are consecu- tively numbered, and authorize the holder to remove head-loads of small firewood, of which, owing to the distance he has to travel, he cannot take out more than one a day. Infraction of the condi- tions under which the tickets are issued render the holder liable to forfeiture of his ticket, without prejudice to punishment under the law. The license or permit system, in some form or other, prevails, as is to be expected, over more than half the forests of the empire. Section II.—Tae Kuam Tausin, System. In this system the would-be purchaser may enter the forest and cut and collect whatever he pleases within the authorised classes of produce, and he pays for what he carries away and obtains a pass for it only after he has taken it out of the forest and reaches a station where the money is levied and such pass issued. The system can of course be adopted only in forests from which there is a limited number of outlets. Such are forests situated in a mountainous country from which everything must pass out by the valleys, or forests lying behind a range of hills which are crossed by only a few passes, or remote forests for which the main highway to populous centres consists of one or a few large rivers. A very great disadvantage of this system, which is inseparable from the R 122 THE KHAM TAHSIL SYSTEM. mode in which the revenue is collected, is that it provides no check on wasteful or fraudulent cutting. Any one may fell more than he can or intends to take out, and dishonest people may cut without fear, in the hope of being able to smuggle out some part of the produce. The case is worst of all when the protective and revenue-collecting establishments conspire together with the smugglers. To minimise the chances of such collusion, the follow- ing precautions have to be taken :—(1). To establish two parallel lines of stations as far apart from one another as possible, the stations of the first line being on the edge of the forest. (2). On any consignment of produce reaching the first line, it should be counted or measured up and a pass issued thereon. (3). At the second line of stations, this pass and the produce should be checked together, and if no discrepancy be found, the pass should be taken away, the price of the produce collected, and a fresh pass issued. (4). Counterfoils, or in their stead a statement detailing their contents, should be despatched to the control office on the very day of issue. (5). Separate, responsible, well-paid inspecting officers should constantly patrol both lines of stations. If found more practical, the respective functions of the two parallel lines of stations can of course be reversed, the money being levied on the first line, and only a fresh pass issued at the second in lieu of the original pass issued on receipt of the royalty. A very primitive form of the kham tahsil system is that in which the people who cut and bring the produce to the revenue stations are not purchasers at all, but act merely as wood-cutters and carriers. The purchasers themselves need not go nearer the forests than those stations. When the produce reaches such a sta- tion, the men who have brought it are paid for cutting, conversion, and carriage, and the purchaser, after paying royalty to the offi- cial in charge of the station, obtains a pass and takes away the pro- duce under cover of it. This system has been adopted, as a matter of policy, in forests inhabited by poor aboriginal tribes, whose nearly sole means of subsistence is wood-cutting. It is also in force in some places for the working of bamboo forest. | Under the most favourable circumstances the kham tahsil sys- tem is a very clumsy one, and can have only a very limited ap- plication. Besides labouring under the essential drawback of re- quiring certain exceptional topographical features, it can, like the license system, be adopted for only the inferior classes of produce, and it is far more open to fraud than any other system. When the configuration of the country permits of its adoption, it may be resorted to temporarily, to encourage an incipient or languishing THE LEASE SYSTEM. 123 export trade, especially if the forest population is a very poor one and dependent for its livelihood chiefly on the wood-cutter’s craft. Section II].—Tue Lease System. In this system the lessee purchases the right to utilize and re- move, during the term of the lease, as much of the specified classes of trees or produce as he has the time and ability to take out. Before any beginning was made in forest conservancy, certain forests were leased out for every article it produced, and even at the present day impecunious private proprietors, and indeed also rajahs, give out their forests on such terms. It is evident that a lease of this wholesale kind means the rapid extermination of the forest, and that the system itself is adapted only for the removal of inferior material from forests on which there is only an insignifi- cant demand. Indeed, the lease system in any form is justifiable only when it is adopted to encourage the beginning of a trade in wood. Hence it is peculiarly suitable for clearing out of forests, that cannot otherwise be worked, the few trees that die and fall naturally every year. In the case of a large accumulation of dead material, the system would be justified only in the absence of a keen competition to obtain this material. Under any other circumstances the lessee would always be tempted to try to pass off green for dead wood, and, if he could afford to wait, to kill a number of valuable living trees, which he would extract after they weredead. As the number of trees that die each year from natural causes is, under normal conditions, comparatively insignificant, the forest should be divided into blocks, each block being leased in turn only at the end of a period long enough to allow of a sufficient accumulation of dead wood to attract purchasers and thus command remunerative prices. The forests of the Saharanpur Division of the School Circle, containing, as they do, a very inferior stock, are a good illustration of the successful application of the lease system, but the interval during which each block has rest would perhaps with advantage be extended. The weakest point in the lease system is that, as the lessee pays down a fixed lump sum, it is his interest to remove as much pro- duce as he can, and he is, therefore, under constant strong tempta- tion to take out also what he has no title to. The lease system is totally unsuited for the working of. bamboo forest, as no amount of precaution will prevent over-cutting in individual clumps. The lease money may be recovered in one instalment before the 124 SALE OF A FEW TREES AND OF A WHOLE COUPE STANDING. lessee is allowed to begin operations or recovered in two or more instalments, the first to be paid down immediately on conclusion of the sale, the last while there is still enough produce in the forest to cover the balance due. In the case of petty sales it is best to exact a single instalment paid in advance. Section IV.—SALE OF A SMALL NUMBER OF SELECTED TREES AT A TIME, Under this system a small number of trees are given on special application, the applicants being generally the would-be consumers themselves or petty tradesmen. This is the mode of sale to adopt when the demand is insignificant and irregular and is limited to large and valuable timber. It is specially well adapted for the sale of the larger and more valuable trees standing in areas which are worked for the less valuable portion of the material by the license or the kham tahsil system. It may also be employed for the disposal of the best trees in regular coupes ; but in this case there is always risk of the value of the remaining produce being depreciated out of proportion, owing to the previous removal of the best material, and in some cases the depreciated stock may even fail to find a purchaser. The trees selected for removal may of course include dead and na- turally fallen trees as well as those standing. Standing trees should be marked at the foot only if they are to be converted before re- moval, and at the foot and also just above the place where they are to be cut off, if the trunk is to be taken out round. When the pro- duce is converted before export, each piece should be stamped with the sale mark before it is allowed to be removed. -The sale mark should also be similarly put on round logs before they are taken out. Section V.—WHOLESALE DISPOSAL OF THE TREES OF A COUPE STANDING. This system cannot obviously be adopted for the produce of clean- ings and early thinnings, in which operations the felling has to be effected by the owner’s agency. Its employment is also out of the question in the absence of a large class of well-to-do and honest dealers. When it can be adopted, it is by far the best method to employ, as it leaves the conservancy establishment completely free to devote itself to its legitimate duties of culture and protection. The trees being marked for sale (or girdled and killed, as in Burmah), the first point to decide is whether they should be sold by public auction or by inviting sealed or open tenders; also SALE OF AN ENTIRE COUPE STANDING. 125 whether their sale price should be recovered as a lump sum covering the entire lot or at so much a tree, according to species and size, or at so much per unit or number or volume of converted material. When purchasers, eager to buy, readily offer themselves, the system of sealed tenders is the best, as public bidding at an auction and open tendering enable the dealers to combine. In the State forests of France the following mode of public auction, termed vente au rabais, is, however, said to prevent such combinations. A short candle, capable of burning about 5 minutes, is lighted and the auction is declared open. The crier begins by calling out a sum considerably in excess of that at which the Forest Officer has esti- mated the value of the coupe, and at regular intervals he goes on diminishing this sum by a small fixed amount. The auction lasts _only as long as the candle is burning, and the sale is adjudged, at the figure last called, to the first person who cries out “I take.” Each bidder, knowing that the time is limited to only a few min- utes, is usually only too eager, as soon as a figure is reached which he thinks will yield him a profit, to ery out “I take,” being afraid , of being forestalled by another. This method of sale is practic- able only when the bidders are quick-witted men of business, and is unfortunately not adapted to the haggling spirit engendered by the Indian mode of buying and selling. In the case of sale by sealed tenders a certain date is fixed by which all such tenders must be sent in. On a day and atan hour notified beforehand, the tenders are opened in the presence of any of the tenderers who wish to attend, and the terms of the tenders are read aloud, so that the proceedings may be entirely of a public character and above suspicion. To prevent people from making tenders which they are unable to carry out, every tender, before it can be received, should be accompanied with a deposit of money, which is forfeited in case of non-fulfilment of the tender. The adoption of the system of sealed tenders is impossible without the existence of a sufficiently large class of enlightened and enterprising dealers, as the excitement that naturally accompanies the public bidding at an auction and incites to keen competition is entirely wanting init. It is totally unsuited to men who have not risen above the haggling spirit of the Indian buyer and seller. But when the proper class of dealers is not wanting, it is the best system to adopt, as it saves time and worry, and effectually prevents combination, since every tenderer, being anxious to secure the sale for himself, and not knowing what the terms tendered by other people are, offers as high a figure as he, according’ to his lights, thinks will yield him a sufficient and legitimate profit. 126 SALE OF AN ENTIRE COUPE STANDING. In the method of open tenders would-be purchasers may apply, either personally or by letter, and at any time within a given date, but the Forest Officer is not precluded from foreclosing with any tenderer before the expiry of that date. In this method of open tender an opportunity is afforded of bargaining, which must be made the most of. The terms offered by the various tendering parties may be disclosed or not, according to the discretion of the vendor. The system is, however, liable to induce combination amongst dealers, as the vendor is obliged more or less to disclose his hand to the first tenderer ; moreover, unless the value of the produce in question is well-known and is not subject to wide fluctuations, the vendor is exposed to commit himself to prices which subsequent tenders may prove to be too low, and in such case the system of sealed tenders or of public auction is preferable. Whether the value of the produce sold should be fixed as a lump sum for the whole lot or recovered at so much a tree, or at so much per unit or cubic foot of converted material, depends principally on the condition of the market and the nature and character of the purchaser. Ifthe purchaser is honest and understands his busi- ness thoroughly, it is best to sell the whole coupe for a lump sum, thus obviating the heavy tedium and labour of classifying and counting all the produce, of keeping a complete voluminous regis- ter of it, and of making endless calculations in order to ascertain the price of each one of the numerous classes of which it consists. The benefit accruing therefrom to the purchaser is equally great, since it relieves him at once from the thousand and one obstructions and petty annoyances to which he would otherwise be liable from the people checking his operations. But in the absence of a suffici- ently honest and enlightened class of dealers, it is impossible for the Forest Officer, who necessarily has little acquaintance with the mar- ket, to know whether the lump sum offered represents anything like the true value of the coupe or not. In that case it is safer for him to receive the value of the produce according to the quantity of each class of material taken out of the coupe, and it remains for him to decide whether the unit of sale shall be a tree or a cubic foot or the number of pieces of each class. Of these three bases of valuation, the first is the simplest, as the total value of the coupe can then be at once calculated, and this amount can be treated as a lump sum due from the purchaser, thereby avoiding all chance of future disputes. But this system is not applicable in a forest in which the quality of the trees varies very much from place to place. For instance, large profits for a few years, owing to the trees sold having been sound and well-shaped, may tempt purchasers to give unusually SALE OF AN ENTIRE COUPE STANDING, 127 high prices at subsequent sales ; but the trees proving unsound, heavy losses are incurred. The confidence of dealers is thus once for all shaken, and in future, however good the trees may be, the rates offered are based on the assumption that the trees are no better than the worst descriptions obtained before. Hence, when the quality of the trees is very variable, it is best to charge the purchaser rates based on unit of volume or number of pieces of converted material. When volume forms the basis, a con- siderable amount of labour is inevitable in working out the total sale-value, if the number of pieces to be measured is large. Moreover, very few of our Indian purchasers are familiar with the methods of timber measurement. Hence, except for large logs, the contents of which obviously differ very much one from another, it is best to fix the rates on the basis of number units, which can be understood by the most illiterate purchaser. The unit rates on which the value of the produce is calculated must of course be ori- ginally fixed by measure of volume. The use of the numerous pub- lished tables of timber measurement will aid very materially in lightening the work of calculation in either case. In some places, the better class of timber dealers care to utilize only the best logs and to take out ouly timber of the highest quality. Such purchasers will either leave the inferior timber untouched, or, as they look only for large profits, will take it out only at disproportionately low rates. In such cases it is best to admit in- to the coupe two or more separate purchasers following each other, the first taking out only the finest timber, the second the next best class, and so on until every saleable stick has been removed. This method has been followed for many years in tho forests of the Cen- tral Circle of the N.-W. Provinces and Oudh with the best results It is peculiarly suitable for India, where the small dealers are men who are satisfied with profits giving them an average income of a few rupees a month ; but it necessitates keeping even the smallest coupe open for exploitation for at least a couple of years, as it would be impolitic to let in a new purchaser until the previous one had cleared out all his produce. But even when the owner of the forest sells the whole produce of the coupe to a single purchaser, it will often happen that this latter will himself remove only the best timber and admit petty tradesmen and consumers to take out the rest at prices which he will constantly lower as the better class of the remaining material is taken away or the distance or difficulty of transport increases. When the value of the coupe is estimated in a lump sum, this amount should be recovered in not less than two instalments, the 128 WHOLESALE DISPOSAL OF FELLED MATERIAL. first one being taken before the purchaser is allowed to begin work, and the last while there is still enough material (whether it be scattered over the whole area or collected at temporary depdts) to cover the amount of the instalment. In the event of any instal- ment not being paid when it falls due, there should be a proviso in the written conditions of sale to empower the owner to recover it by seizing and appropriating the produce remaining unexported. If the value to be paid by the purchaser is calculated on the basis of unit rates, the money may be recovered in the same way, or in one of two other ways. Hither the purchaser may be made to pay down a sufficiently large sum as earnest-money on the conclusion of the sale, and to make good the balance when all the produce has been collected and counted or measured up, as the case may be, or he may be required to pay the value of the produce as he takes it out, the earnest-money in this case being refunded to him when his operations have been completed. What is termed the “ permit and revenue depdt system” and adopted in the Central Circle of the N.-W. Provinces and Oudh, is a practical application of the latter method. The system in question is a development of the kham tahsil system, which it can replace at once without any derange- ment of current arrangements, the revenue stations serving at once as depéts where the out-going produce has to be stopped for check and counting or measurement and the price has to be collected, and the only change required being that instead of any and every one being allowed to go into the forest and cut and collect what he likes, only bond fide purchasers, with whom distinct contracts have been made, may cutand export. It is always impolitic to put temp- tation in the way of people on small salaries, and hence, where Government treasuries or private banks are not far off, the large sums of money due at various times from the purchaser of whole coupes should be paid direct to a treasury or bank, the pass for the wood being given to the purchaser on bis presentation of the receipt for the money. And, whenever possible, only well-paid officers, holding high responsibility, should be authorized to measure up and value large quantities of produce, which are to be paid for on the basis of unit of volume or number. Szorion VI.—WHOLESALE DISPOSAL OF THE TREES ON THE COUPE AFTER THEY HAVE BEEN FELLED. In this case the owner fells the trees and then sells them, as they lie on the ground, to one or a series of wholesale purchasers, as the case may be. The object of felling the wood himself is to ensure SALE FROM FOREST DEpots, 129 that every stem whose removal is necessary for the improvement of the forest is got rid of, since, in the system just described above, the very crooked trees and those of inferior species may be left standing by the purchasers as not being sufficiently valuable -to give them the profits they require. In all other respects, however, the procedure to follow in the present system does not differ from what has been described under the preceding one. The felling of the trees by the owner also secures another im- portant cultural advantage. It enables him, in young forest or where there is a mixture of ages, to cut back all badly grown saplings and small poles the re-growth from which would very ap- preciably improve the constitution and fature of the stock. Such saplings and small poles having little or no value, the purchaser of standing produce might not have sufficient inducement to cut them back, even if the price he had to pay for the coupe was consider- ably diminished on that account. Hence in all cleanings and early thinnings, in nearly all improvement fellings, and often in after- fellings and jardinage coupes, this system must necessarily be employed, and in the two last classes of fellings, even if the system is not adopted for the entire cut, it must be followed in the minor operations which, forming an essential part of the felling, have for their object the improved growth of the younger generation. As in this method of sale the coupe gets littered with small and very inferior produce, the principle on which it is based can be adopted only where there is a demand for almost every portion of the cut. The system cannot be applied to the sale of trees that are scattered over a large area, as the cost of felling them would eat too much into profits. It is for this reason that in the Dehra Diin s4l forests only the trees which are above 6 inches in diameter are sold standing, the inferior stems, the removal of which is doubt- ful, being girdled to make sure of their disappearance. Section VII.—Tue Forest Derét System. In this system the owner not only fells all the trees, but also subjects them to a certain amount of conversion and collects them into smaller or Jarger lots on the nearest roadside or in neighbour- ing blanks, from which their export can then be effected with ease and without injury tq the forest. This system is adopted when pur- chasers cannot be trusted to work inside the forest without hurt- ing or plundering it, or when the management has plenty of time on its hands, labour is easily obtained and organized, and the owner is anxious to secure for himself a part of the profits that would otherwise fall to the purchaser. 8 130 SALE FROM ‘FOREST DEPOTS. The collected produce may be disposed of wholesale to a single purchaser or in assorted lots to several purchasers or in a more or less retail manner, and the sale may be effected either by auction or by sealed or open tenders, or according to a published tariff. MANAGEMENT OF DEPOTS AND TIMBER YARDS. 131 CHAPTER V.—MANAGEMENT OF WOOD DEPOTS AND TIMBER YARDS. In the chapter just completed the sale of wood in the forest was described. In the present case, the wood, after undergoing a considerable amount of conversion, is brought to a depét within convenient reach of the market. A depdt of this kind is, therefore, necessarily of a permanent character, and is maintained on a very much larger scale than mere forest depéts. It requires the enter- tainment of a special resident establishment, which can be more fully utilized and better paid the larger the depét is, thus securing at once economy and honesty. The most important points ‘to attend to in such a depét are a correct classification of the produce in accordance with the market demand, and such an arrangement of the different classes that they may be found at once and every piece examined without any trouble. For facility both of check and of sale, the pieces in each class should be put up in stacks or lots of definite size or contain- ing a definite number of pieces. Provision should also be made for the easy removal of every piece of wood. For this purpose the entire area should be divided off into compartments containing each a main class of produce, and each compartment into sub-com- partments destined to contain separately the various categories of each class. The division lines may be roads fit for carts or laid with rails, according to the amount of trafic. Very large logs, too heavy to be moved without great difficulty, should all be kept only in a single tier with the butt-end facing the road. Smaller timber should be stacked in the way already described on page 115. ‘ In very large depéts, sheds may be built to shelter the more valu- able goods and to allow them to season properly. In these sheds, in order to economise space, the ceiling should consist of strong, open wood or iron work, capable of bearing boards and smaller sawn material. While a perfectly free circulation of air throughout the shed is necessary, draughts, especially of very dry and hot or very damp or cold air, should be prevented, and the temperature inside kept as equable as possible. A further precaution for timber that is not yet completely season- ed is to plaster the ends with a mixture of clay and cowdung. It 132 MANAGEMENT OF DEPOTS AND TIMBER YARDS. is surfaces exposing a cross-section that give out moisture most. rapidly and are most liable to form cracks, and the object of the plastering is to diminish the rapidity of evaporation. Wood intend- ed for carving or engraving should be kept in short lengths, round pieces being sawn along their entire length down to the centre, so that as the various concentric rings of growth contract, the saw- cut opens out wider and wider, without a single important crack occurring. Sometimes it may be necessary to water-season timber (see page 20). In that case there ought to be a large or several large tanks, and until the pieces thrown in sink of themselves or unless they are forcibly kept under water, they should be constantly turned, otherwise decomposition would soon result in the portion near the water line. The smallest stacks of firewood should have a square horizontal section, the side of the square being equal to the length of the billets, and the height such a figure as will bring up the contents of the stack to 10 cubic feet, ora little more if allowance is to be made for shrinkage. Larger stacks may be built up like those described on page 117, and should contain some multiple of 10 cubic feet. For wholesale dealers, specially large stacks, having a square horizontal section of 10, 20, 30, 40, and even 50 feet side, should be built up. No little skill is required to give them sufficient stability. Fig. 60 Fig. 60, Wa a black, ... 1st January to 30th November. 6. Quail, ase -» Ist May to 30th November. 7. Bush-quail, ... ie gp i a 8. Bustard-quail,... see: Sy Gs - a 9. Bustard, ioe dies i ‘5 10. Lik-florikan, ... aed By 055 a 7 11. Spurred goose, «.» Ist June to 30th November. 12, Goose-teal, ... ay ee si i 13. Whistling teal, das. ye Doggy ”% rf 14, Grey duck, ... Bee 35 oF i a 15. Green pigeon, --» Ist February to 31st July. 16. Blue rock-pigeon, «s. Ist November to 80th June, 17. Doves, ise «.. lst November to 3lst May, but for Turtur senegalensis, 1st Febru- ary to 31st July. Most birds are the forester’s friends, and should, therefore, be carefully protected by him. (4). The practice of snaring of birds in the vicinity of large centres of population should be discouraged or even put down as much as possible. (5). For the destruction of a proclaimed animal, such as a man-eating tiger, rogue elephant, &c.; three lines of action offer themselves. Hither the local-officials may organize an expedition, or a single individual or party may receive exclusive permission to hunt it, or numerous parties acting independently of each other may be allowed to pursue it. The first system is obviously the most likely to succeed, and exposes the forest to the fewest risks. Failing it, the second system is to be preferred, but the forest officer must assure himself that the individual or party commands all the necessary resources for success. (6). For the destruction of ordinary game, the right to hunt in a specified locality may be leased to a single party, or all may be allowed to come who obtain a permit to hunt.. The country is at present not advanced enough for the general adoption of the former alternative, which is without doubt the one to strive for, as it fixes responsibility, and the wealth and position of the single lessee are a guaranteo of his good faith. In adopting the other alternative a reasonable fee should, whenever possible, be charged as the price of the permit. The amount of the fee should be re- HUNTING AND FISIING. 195 gulated principally by the value of game in the locality, the accessibility of the forest, and the number of applicants. If it is desired to limit the number of applicants, high fees should be charged. The fee may be fixed for the whole year, or the year may be divided into periods, the scale of fees for the several periods being proportionate to the dangerous nature of the season for for- est conservancy and the convenience of the time of the year for seeing and tracking game. The levy of the fees should be based on the number of “effective guns” with the party, ie., the num- ber of persons carrying and using guns. The number of elephants used in hunting should also be taken into account, and a certain fee charged for each such elephant. All other things being the same, the success of a hunt will depend on the number of elephants used, and sportsmen possessing the means to employ elephants are ipso facto able to pay higher fees than other people. Moreover, ele- phants crush and break a good deal of the forest growth, besides grazing as they are driven along. On the other hand, sportsmen mounted on elephants have less temptation to fire the grass, and are more to be trusted than the majority of those who cannot, afford the use of elephants. The fees should in any case be high enough to leave a reasonable surplus after paying for additional establish- ments required by the increased supervision necessary for control- ling the hunting. Hvery large hunting party should be accompa- nied by a trustworthy official, whose special duty will be to look after the followers and prevent acts endangering the safety of the forest, particularly when the party is encamped inside the forest. Fishing is very much more easily regulated than hunting. It involves but little, if any, risk to the forest, and is limited to defi- nite lines, and may often even be restricted to certain lengths of the course of a stream or to pools and tanks. Hence the sole ob- ject to be sought in prescribing rules for fishing is the preservation of the fish, and to this end the poisoning or damming up of water should be absolutely prohibited and a minimum size of mesh should be fixed for fishing nets. A close season may also be prescribed for fishing generally in special spawning grounds or for particular kinds of fish everywhere. For purposes of revenue, the right of fishing may be leased or a certain fee may be levied per net or rod. In the rains, when the rivers are in flood, the water-courses that are at other seasons dry become rapid torrents, and fish come up them in shoals and are easily clubbed. From people who thus club fish and from those who catch fish by torchligbt from under stones and boulders it will always be difficult to collect revenue. The latter practice should, however, in most cases be forbidden. 196 MINERALS. CHAPTER IX.—MINERALS. Numerous mineral products are obtained from forest areas. The principal of these are building stones, which may be either for cut-stone or for rubble (including boulder) masonry; flag- ging and paving stones; slates ; metal for macadamised roads ; gravel and sand; lime-stone for mortar and plaster; gypsum, kaolin and potter’s clay ; tale and mica; coloured clays for plas- tering and dyeing ; peat and lignite ; ores; and gold; and so on. These various materials may be obtained either (1) by quarry- ing, or (2) by cutting down or breaking up a hillside, or (3) by collecting off the surface of land producing or capable of pro- ducing forest, or (4) by gathering from stream beds. The second of these methods is an extremely destructive one, unless the por- tion of the hill to be cut away is judiciously chosen and is of limited extent, and the stones removed are not allowed to be rolled down the hillside. The danger is greatest in loose sand- stone and metamorphic formations, especially when only particu- lar strata are exploited, in -which case the removal of these strata necessarily undermines those overlying them. Unless precau- tions are rigidly enforced, any kind of vegetation on the hillside will become impossible and the safety of the hillside itself will be threatened. The third method, which is very commonly resorted to in broken country of trap and sandstone formation, is always harmful. As the stones lie about everywhere, their collection and removal to central export depots result in much damage to forest growth of all ages. Quarrying into the earth is much less dan- gerous than the two methods just referred to; but unless regular metalled roads or tramways are made to the quarry, the constant going to and fro of heavily laden carts will do damage to a large extent of surrounding forest. The least dangerous of all the four methods is collection from the beds of streams ; the materials being taken in small quantities from a great many points all along the course of the stream, there is never any dangerous concentration of traffic. If kankar or any other limestone is used, burning it on the spot secures economy both of fuel and carriage. The kilns should be constructed only on open sites some distance from good forest growth. The most convenient mode of levying payment, when MINERALS. 197 the utilization is on a large scale, is to lump up the price of the firewood and stone together and to charge a fixed rate for one burning, according to the capacity of the kiln. By this means the worry and labour of frequent measurements and of watching against unpaid removal, as well as all chance of disputes, are effec- tually avoided, and no premium is offered on careless or unskilful burning. In the dry shallow beds of streams issuing from the Himalayas, numerous pebbles and boulders of limestone are annu- ally brought down by the floods during the heavy rains. They are collected without trouble, and yield excellent lime, which is much in request. This limestone is best sold by leasing for a lump sum, for a whole year or season, definite lengths of the stream course, and then the price of the fuel should be separately recovered at so much a charge according to the capacity of the kiln. The exploitation of ores will nearly always be effected on the same basis as that of limestone. IJron-smelting, on a small scale and according to most primitive methods, is carried on in many of our forests. In several of our rivers washings of the sand yield a small quantity of gold. As it is impossible to check the quantity col- lected, each collector should be made to pay a certain fee per month or season, according to the richness of the sands. Stones for building, paving and road-material, and other minerals are best sold by measurement, although exceptional cases may occur in which the levy of a fixed rent will be found preferable. PART III. MINOR FOREST INDUSTRIES. Tue only minor forest industries that will be dealt with in this Part are— I.—Charcoal-burning. 1.—Manufacture of cutch and kattha. IJI.—Distillation of sandal-wood oil. IV.—Preparation of turpentine products. V.—Impregnation of timher with antiseptic substances. Several petty industries have already been briefly described in Parts I. and IJ.; as, for instance, the manufacture of tar at page 69, the distillation of teak and deodar oil at page 170, and so on. In the course of a few years the number and extent of such minor forest industries in this country are certain to undergo an enormous expansion, requiring the employment of hundreds of thousands of the population. CHAPTER I.—CHARCOAL-MAKING, If wood is burnt with free access of air, there will be nothing left of it but a small quantity of ash varying, for most of our species, from 4 to 2 per cent. of its dry weight. If, on the other hand, air be entiely excluded and the wood subjected to a temper- ature of 300° to 350° C., a number of liquid and gaseous products will be given off, what remains behind being. charcoal. Charcoal- making, or the carbonisation of wood, is thus only a process of destructive distillation. In this process all the moisture, most of the oxygen and hydrogen of the wood, and about half the carbon are expelled, so that the charcoal consists of the remaining carbon, oxygen and hydrogen, and all the ash elements, the carbon constitut- ing about 90 per cent. of the whole. Actually the charcoal-burner uses wood with its bark on, the result being a somewhat larger proportion than 10 per cent. of elements other than carbon. As just said, more than half the aggregate quantity of the com- bustible elements, wz., carbon, oxygen, and hydrogen, is lost in car- bonisation. But, on the other hand, the advantages gained are CHARCOAL-MAKING. 199 numerous and important. In the first place, the heating power of charcoal is very nearly twice that of the same weight of wood, being just a little inferior to that of English coal and superior to that. of Indian coal. In the second place, charcoal is easier to light and maintain burning than wood, and gives out a very much more steady heat. In the third place, charcoal] makes a clear, smokeless fire, and on this account is preferable, for metallurgical purposes, to coal in the production of the finer varieties of iron and steel. In the fourth place, itis always ready for immediate use, whereas wood has to be cut or split up to convenient sizes. In the fifth and last place, in addition to being so very much more effective and conve- nient a fuel, it is less than a quarter of the weight of the original wood and less than half the bulk, so that it can stand very much longer carriage (at least three times as long) than wood, and thus enables us to utilise the small produce of distant forests that would otherwise be quite unsaleable and have to be left behind in the forest to feed forest fires, favour the unchecked multiplication of destructive insects and fungi, and impose a forced limit on the improvement of the stock. There are numerous methods of making charcoal, but they may all be reduced to three main systems, according to the care taken to exclude air. These three systems are (1) carbonisation in re- torts and close ovens, (2) carbonisation in ordinary kilns, and (3) carbonisation in open pits. Whichever method is adopted, it is necessary that all the wood in process of carbonisation should be converted into charcoal as nearly as possible simultaneously; otherwise those pieces which were car- bonised first would become partially or wholly consumed, or would at any rate deteriorate under continued exposure to the intense heat, while the carbonisation of the remaining wood was being completed. Hence, woods of very different densities, as well as pieces of very different thicknesses, should never be mixed toge- ther. There is also another objection to carbonising woods of dif. ferent densities together. The quality and, consequently, also the use to which the charcoal is put, depends to a great extent on the density of the wood ; so that the different qualities of charcoal should be kept apart from the beginning, as it would be impossible to separate them afterwards. Very thick pieces must, in any case, be split up in order to hasten the carbonisation, and the thicker billets may also be split up so that they may be carbonised with thin- ner ones. The pieces to be carbonised should be dressed straight, in order that they may pack close together. Unsound wood should never be used, as it will yield no charcoal. Lastly, if the wood is 200 CARBONISATION IN RETORTS AND CLOSE OVENS. to be carbonised in retorts or close furnaces, it should be as dry as possible in order to economise both fuel and time ; and if it is to be carbonised by any other method, which requires the admission of a certain considerable quantity of air to produce the necessary tem- perature, it should be just dry enough to develop that tempera- ture without burning too rapidly and being consumed to no pur- pose. In the latter case, the quantity of moisture allowable will be in direct proportion to the dryness and high temperature of the air, the defective nature of the covering over the kiln, and exposure to winds. Srection I.—CARBONISATION IN RETORTS AND CLOSE OVENS. In every method of carbonization in retorts or close ovens the double object is sought of obtaining the charcoal and of securing the products of distillation, thus allowing no portion of the wood to go to waste. A convenient and general form of oven used in England consists of a cast-iron cylinder laid horizontally in masonry with a fire- place below. The wood is put in at one end, which is then closed with a well-fitting iron door that is carefully luted to render it com- pletely gas-tight. or the first two or three hours the fire is kept low to dry the charge of wood. It is then driven hard until carbo- nization is complete ; but if the operation is conducted too quickly, the yield of charcoal may be reduced by as much as 80 to 45 per cent. A charge of 100 stacked cubic feet of wood requires 12 to 13 hours to give the best results. During carbonization the following process takes place. First, the free moisture of the wood is driven off ; then, as the temperature is raised and decomposition of the wood occurs, acetic acid and water are given off, followed by tar and volatile oils, and lastly by uncondensable gases, viz., carbon monoxide and dioxide, and marsh and olefiant gases. The pro- ducts of distillation escape through a pipe at the other end, whence they pass into the condenser. The condenser pipe gets rapidly clogged with tarry matters ; it must therefore be composed of short straight lengths that may be speedily cleaned out. At the exit end of the condenser pipe there are two outlets, through the lower one of which pass out the condensed products, consisting of water, pyroligneous acid, ammonia, tar, naphtha, and various oils and resinous matter ; through the upper the uncondensable gases above mentioned, which, instead of being allowed to pass off into the atmosphere and taint it, are conducted into the fireplace to feed the fire. In order to utilise to its fullest extent the heat of the CARBONISATION IN RETORTS AND CLOSE OVENS: 201 fire, the products of combustion, with the heated air, are made to circulate in an enclosed space, between the oven and the floor of a drying room above, before passing up the shaft of the chimney. In this drying room is stacked the wood to be carbonized after- wards. Any number of ovens may be set up side by side in the same building. The condensed products of the distillation are delivered into a tank, where the tar settles down to the bottom and is drawn off, while the supernatant liquid, after the lighter tarry and carbonaceous matters which rise to the top have been skimmed off, is pumped up into a reservoir containing a solution of lime or soda to form the acetates, from which the pure acetic acid of commerce may then, if required, be distilled after admixture with sulphuric or hydrochloric acid. When the run of liquid from the condenser ceases and the exit pipe from the cylinder becomes cool, it is known that the distillation, in other words, the carboniza- tion, is complete. The fires are allowed to die down, the door is opened, and the charcoal raked out into a deep iron waggon with a close iron cover, which is luted down with clay to prevent the charcoal from taking fire in contact with air. In some other works in England, instead of the cast-iron cylin- ders, they use more or less square ovens, into which the charge is introduced in sheet-iron waggons. The waggons are filled up to about 18 inches above the sides ; with the progress of carbonization the contents ultimately subside below the sides. In this method the charcoal is at once withdrawn in the waggons and thus runs no risk of breaking. The disadvantages of the cast-iron cylinders are a liability to crack, and a larger consumption of fuel owing to the thickness of the plate. On the other hand, the wrought-iron ovens are apt to leak at the joints and doors, to warp with the heat, and to be more quickly corroded by the acid products of the distillation. The yield of charcoal in both kinds of apparatus slightly exceeds 25 per cent. of the weight of well-seasoned wood ; but this of course leaves out of account the fuel consumed below the cylinder to effect carbonization. A form of apparatus much used in France consists of a cylindri- cal cast-iron retort, which, after being charged and closed, is hoist- ed into a close-fitting brick furnace or jacket with a fire-place at the bottom. A strong air-tight cover is put over the furnace. As soon as the distillation is finished, the retort is hauled out and afresh one put in. In another very convenient form of apparatus, M. Kestner’s pattern, the retort is fixed and built round with masonry. Both patterns are yery simple and less costly than the 2D 202 CARBONISATION IN RETORTS AND CLOSE OVEWS. two English forms described above, but their object is principally to obtain a good yield of pyroligneous acid. Apparatus have also been invented for distilling sawdust. Ow- ing to its finely divided state, sawdust cannot be distilled in the ordinary retorts, as it forms a dead mass and becomes carbonised only superficially. For this reason, the sawdust is fed into the retorts very gradaally, and is constantly moved on, on an endless iron band, until it finally leaves the retort at the other end in a fully carbonised condition. The charcoal is comparatively useless, but it may be made up into patent fuel. Very successful carbonization may be effected in ovens built entirely of brick masonry and ending in anarrow chimney. Such ovens may be made large enough to take up to 6,000 cubic feet of wood. The wood is carefully packed inside, several vertical flues, filled loosely with the smaller pieces, being formed, in order to secure a free through-draught and to distribute it uniformly. Just enough air is admitted through the sole of the furnace to carbonize the wood. The products of distillation pass out into convenient receptacles through openings at the sole of the furnace. The car- bonization is complete when the smoke issuing from the chimney turns from black to a bluish white. . ‘ The great disadvantage attaching to all fixed works is that tho wood to be carbonized has to be carried to them, often at prohibi- tive expense. Hence their general inapplicability, except when the products of distillation obtained serve to cover the increased ex- penditure. : To overcome this drawback various portable apparatus have been devised, two of which are described below. One of these, designed with the double purpose of effecting carbonization and securing the products of distillation, is M. Moreau’s patent. It consists of a cast-iron furnace, having the shape of an octagonal prism and capable of containing about 400 stacked cubic feet of wood (roughly about 120 maunds). Tubes fixed at the top carry off the products of distillation, while ingeniously designed self- acting valves at the bottom allow of the wood inside being lighted, as well as regulate the entry of air to keep up the combustion, the valves completely closing of themselves when this becomes too active. The whole apparatus can be quickly taken to pieces, and transported and set up again with ease. The carbonization is com- pleted in 80 hours, and the yield, by weight, of charcoal is said to reach 28 to 24 per cent. Another apparatus, the invention of M. Dromart, consists of a beehive-shaped oven, capable of containing about 800 stacked cubie CAKBONIZATION IN ORDINARY KILNS, 208 feet, and composed of-plates of sheet-iron which fit closely together at the edges and are supported ona strong circulariron frame. This oven, open at the bottom, is placed over a fire-place built up with brick or clay and provided with numerous holes through which the heat from below can enter it. Some of these holes are covered over with a shect-iron plate to moderate the heat. The oven terminates in a chimney that can be closed or opened at pleasure. The wood is stacked within the oven through a side-door. When lurid vapours begin to issue from the chimney, an event that is not long in occurring, the carbonisation is complete. All that has then to be done is to close the chimney, put out the fire under the oven, and allow this latter to cool down. Tho apparatus is extremely porta- ble, and the fire-place may be built up anywhere without skilled labour. As contrivances merely for the manufacture of charcoal, neither of these two last-described or other sithilar apparatus are likely to come into general use, as they can never supersede the inexpen- sive wholesale methods of carbonization in ordinary kilns, which can, besides, take in pieces of any size without requiring them to be split up small. Those permitting of the utilization of the pro- ducts of distillation must, however, at no distant date, enjoy a certain extended application in India in meeting the large demand that is sure to arise for acetic acid, wood spirits, ether, creosote, tar, &e. Section IT.—CaRpoNIZATION IN ORDINARY KILNS. In every system of carbonization in ordinary kilns, the covering over the wood is a rough one (generally of leaves and earth), the wood in the kilns has to keep up its own combustion, and the em- placement of the kiln is not in any way built up. There are numerous forms of such kilns, but only four of them, which are simple to build and manage, and are thoroughly practi- cal and in very general use, will be described. They are (1) the paraboloidal over-ground kiln, (2) the paraboloidal pit-kiln, (3) the hill kiln, and (4) the prismatic kiln. ARTICLE 1.—THE PARABOLOIDAL OVER-GROUND KILN. The shape of the kiln, when it is ready to be fired, is very near- ly a paraboloid of revolution, the formula for the contents of which figure is wr’? X + or, expressed in terms of the circumference, C : ‘ Ch _ Ch (which basal dimension alone can be measured), S—- = 3549 As the kiln is generally more acute than a paraboloid and has 204 CARBONISATION IN ORDINARY KILNS. straighter sides, it is usual to diminish the contents given by the formula by 4—6 per cent. 1.—Size of the kiln. The larger the kiln is, the less will be the relative quantity of covering material used, the more limited the space occupied, the fewer the men required, and the smaller the proportion of wood consumed in producing the heat necessary for carbonizing the remainder, and hence the lower will be the cost of carbonization. On the other hand, the larger kiln requires greater skill both to build up and to manage during the burning, and produces a harder charcoal. The largest kiln of the kind made in India seldom con- tains more than 1,500 stacked cubic feet of wood. A very conve- nient size for persons possessing little skill is one containing about 600 cubic feet. : 2.—mplacement of the kiln. The site selected should be sheltered, even, and level, and it should be close to abundant water and to the wood to be carbonized. If the quantity of wood is large, there ought to be room enough for several kilns, as the same party of burners can just as easily man- age several kilns as a single one. The nature of the soil is also of considerable importance. A soil that is too free and porous would allow too strong an upward draught of air to pass through it into the burning wood above, while a too stiff soil would, on the con- trary, cause the kiln to burn too slowly. A loamy sand is the best, as, besides possessing average stiffness, it absorbs at once the con- densed vapours given off by the wood, which in a stiff soil would clog the surface and interfere with the carbonization. It is abso- lutely necessary that the soil of the entire site should be uniform, otherwise the kiln would burn more rapidly at some points than at others, the result being unequal subsidence and consequent exten- sive and frequent breakages, and hence unequal carbonization and unprofitable waste of wood. If a new site is used, it must be very carefully prepared. Such preparation will consist in (1) clearing away all vegetation by the roots ; (2) removing all stones, for garbonization will be unnecessa- rily slow over boulders and injuriously quick over smaller elements ; (8) raising the site about 8 to 12 inches in the middle and sloping it down outwards in every direction, so as to allow the liquid pro- ducts of the kiln, which cannot be absorbed into the soil, to run out THE PARABOLOIDAL OVER-GROUND KILN. 208 freely. The soil should then be allowed to settle for two or three months until it becomes close enough. If it is damp, it should, just before it is used, be warmed up and dried by burning over it a thick layer of dry twigs and leaves. An old site is preferable to one that is perfectly new ; in the for- mer the soil has already undergone the necessary preliminary pre- paration, and it is a matter of experience that in a fresh-made site the yield of charcoal is from 10 to 17, and sometimes even 25 per cent. smaller. But of course a site on which a kiln has just been burnt cannot be used again until the moisture that it has absorbed from the kiln has completely dried up. Even before using an old site, the surface must be carefully re-dressed and the numerous pieces of charcoal, left in it from the previous burning, broken up small and mixed up intimately with the soil. 3.— Building up of the kiln. In building up a kiln, the pieces of wood may (a) be all laid horizontally, or (2) horizontally only in the topmost tier with the rest set up more or less vertically. In the first case the system of piling up the wood is the same as that followed in constructing the paraboloidal pit-kiln, in the Article on which it will be found de- scribed. For this reason, and also because a kiln so formed is much more difficult to build and is more liable to unequal subsidence and breakages (these drawbacks increasing with its size), nothing fur- ther will be said regarding them in this Article. First of all, the chimney cr flue through which the kiln is fired has to be formed. For this purpose three straight upright posts, of the same height as the future kiln, should be firmly fixed in the centre of the site, about a foot apart from each other, and bound round with watiling or strands of twisted grass. As the kiln rises, readily ignitible chips of wood or half-burnt fragments obtained from a previous burning are loosely thrown into the flue until it is nearly full. According as the wood in the chimney is to be fired from above or from below, the largest fragments are placed at the bottom and the smallest and most combustible at the top, and vice versd. In either contingency, if the soil is damp, a small board must be placed over the ground under the chips, to prevent the fire from being smothered by the steam rising up from the ground. The next step is to pile up the wood to be carbonized. To ensure a circular section to the kiln, the base should be accurately pegged out. The wood is arranged in three or more tiers, according to the 206 CARBONIZATION IN ORDINARY KILNS, size of the kiln. Fig. 66 A shows the disposition of the wood in Fig. 66. & mi my fe ROS ZA 1) 1 usps Lay ier Sy, Dy Paraboloidal over-ground kiln with upright stacking. A.— Before fring. B,—Carbonization complete. SS ee VA / is ; \ NN Bite i us S ENS a, kiln composed of three tiers. The upright pieces should rest on their thick end, so that they may incline more and more towards the chimney the further away they are set up from it ; there is no other way of giving to the sides of the kiln the slope necessary for their stability, which slope should nowhere exceed 65°. Itis evi- dent that all the upright pieces in the lower tiers should be of equal length in one and the same tier, Those in the topmost tier, being laid horizontally, must, on the other hand, be necessarily of differ- ent lengths to admit of being closely packed together and to enable the apex of the kiln to be properly rounded off. It is not neces- sary that the whole of a tier should be completed before the next one is begun ; indeed, it is always more convenient to commence building up this latter when the other has been about half com- pleted. In the topmost tier, as in all the rest, the laying of the pieces should progress from the chimney outwards, and great care must be taken to secure an even paraboloidal outline without plac- ing any piece on the outside in such a way that it must fall off when the kiln begins to subside with the progress of the carbonization. The packing should everywhere be as close as possible, for the volume of every piece must diminish considerably as it becomes carbonized, thus causing all originally empty spaces to grow larger and thereby diminishing the stability of the kiln. As a further precaution, the numerous intervals that must remain even after the most careful packing should be filled up tight with thin pieces and chips, preferably of completely dry or, better still, if at hand, of half- carbonized wood. If the kiln is to bo fired from below, a narrow passage, extend- ing as far as the chimney, should be left open along the ground, THE PARABOLOIDAL OVER-GROUND KILN, 207 whereby the combustible material at the bottom of the chimney may be reached when the kiln is ready to be lighted. The pas- sage is easily made by laying a straight pole on the ground and arranging the billets on each side of it in the way that a house is built up with cards, the pole being finally withdrawn. The wood placed immediately against the chimney should con- sist of thin split pieces, dry enough to take fire readily. The best material to use, if obtainable, is the half-charred wood from a pre- viously-burnt kiln. The packing near the chimney should be spe- cially close, all insterstices being filled up with chips and shavings. As split wood takes fire most readily on the split side, such wood should be placed with this side facing the chimney or downwards, as the case may be. This position of the pieces also helps the wood to be packed with greater ease and closer together. The thickest pieces should be placed where the heat will be strong- est and steadiest, that is to say, about midway between the chim- ney and the periphery. 4.— Covering the kiln. In order to prevent the unchecked entry of air amongst the wood and to regulate the indraught during the carbonization, the cover- ing put over the kiln should be such that, while it is easy to put on and take off or increase and diminish in thickness at any point, it should subside evenly as the kiln subsides, without falling away or opening out in rents and fissures. Experience has shown that it should always consist of two parts, (1) an inner layer composed of moss, sods of turf, green weeds, leafy twigs or green grass, and (2) an outer one of wet-earth plastered or thrown over the first. The inner covering must obviously be formed with some gr cen, yielding fibrous material that does not take fire too easily and is at the same time able to hold together, however much the kiln may subside. Moss and close turf are the best for the purpose, and grass the worst. When grass is used, it ought to be short, soft, and fine. Whatever the material is, it should be the same throughout, otherwise the covering will both lie and subside un- evenly. For the outer covering we require a soft earth which will not form a too stiff and impermeable mass when moistened, will not harden and become full of cracks with the great internal heat of the kiln, and will not conduct heat too rapidly, but which will at the same time not lie so loosely as to fall away too easily and not be so porous as to be too freely permeable to air. Hence the best natural 208 CARBONIZATION IN ORDINARY KILNS. material is loam containing a large proportion of vegetable remains, and the best material of all is the earth obtained from an old kiln with its large admixture of ashes and fine cinders. The first covering should be laid on beginning from the top, so that every portion of it may be supported and prevented from slip- ping downwards by the overlapping portion immediately below. It should be thick enough to prevent the earth of the outer covering from falling through amongst the wood and thus retarding and even preventing carbonization. In order to obtain a good in- draught of air while the kiln is taking fire, the covering should not at first be put on too thick near the ground, and may even be left open at a few points there, such openings being stopped only when the carbonization is in full progress. Similarly, the vent of the chimney should also he left open until then. The earth for the second covering should be freed of stones and other large fragments, which would destroy its even texture and let in unequal draughts of air. All clods should be broken up fine and the whole mass of material thoroughly well worked up until it is of uniform texture throughout. For the top of the kiln and those portions which have a gentle slope, the earth need only be moistened just sufficiently to keep the particles together, and then it is best thrown on with a shovel, so that it may get evenly dis- tributed and ultimately rest safely at the proper angle of repose. _ For the steep portions, especially when grass is used inside, the earth should be made into a sort of thick mud and plastered over the grass. To prevent the earth from slipping off the steeper portions, it has to be propped up, especially near the ground. Two simple and effective modes of propping are shown in Trig. 67. Fig. 67, Node of propping up covering of kiln, Different styles shown at A and B. THR PARABOLOIDAL OVKER-GROUND KILN. 209 5.—Firing of the kiln. If the kiln is to be fired from below, a torch is formed at the end of a long pole with grass and some highly inflammable chips of wood. The lighted torch is inserted into the open passage left along the ground and pushed home against the bottom of the chim- ney, the pole being at once withdrawn. The draught along the ground and up the chimney carries the fire into the latter, from which then as centre it is able to spread outwards amongst the wood to be carbonized. The chips and other small fragments of wood placed in the chimney are quickly consumed ; as they sub- side, fresh pieces must hence be gradually stoked in from the top. Ultimately, when the fire has become establisheil and has begun to spread outside the chimney, this latter is filled up tight to the top with short billets of wood. If this last operation is not properly done, the chimney will soon become empty and cause the wood from the sides to fallin, thus leading to unequal subsidence and to the breaking up of the kiln. After the chimney is full, and even earlier if the wood is very dry or a strong wind is blowing, the tunnel along the ground is filled up with short straight billets well packed together. When the combustion inside the kiln is in full progress, the covering is completed over the open extremities of the chimney and tunnel. It requires some experience and judg- ment to close these openings at the proper time. If the firing is to take place from above, a dishful of live coal is dropped into the chimney and the fire worked into the chips below with a thin bar of iron or even a green sapling. The fire is stoked from time to time with small pieces of dry wood, and, finally, when the wood in the chimney is in full combustion and the fire has reached the bottom, the chimney is filled up and closed in the same manner as in the method of firing from below, already described. Firing from below is always troublesome, and the necessity of leaving a passage open along the ground breaks up the regularity of the stacking and renders the kiln liable to excessive subsidence on one side during the process of carbonization. To compensate for these drawbacks, it is more certain in its results, as unless the chimney is properly constructed and the fire skilfully stoked, fire lighted from above may fail to reach the bottom of the chimney, thereby rendering the carbonization of the lowest tier of wood a difficult matter, or at any rate entailing the overburning of the wood in the upper tiers after it has already become carbonized. 26 210 CARBONIZING IN ORDINARY KILNS, 6.—The process of carbonization. Whether the kiln is lit from below or from above, the whole of the wood in the chimney must be on fire before the burning is allowed to extend into the wood beyond. Assuming that the wood in the chimney is fully ablaze first, the fire spreads thence outwards in the form of an inverted cone with an ever-widening base, until the whole of the kiln is on fire. This mode of progression of the fire is explained by the principle of the parallelogram of forces. The heated air and other gases tend to rise vertically, while lateral contact of the wood to be earbonized creates a tendency for the fire to extend horizontally. The result- ant of these two tendencies is at first an oblique line not far re- moved from the vertical, and since the height to which the fire can extend is limited, and the temperature inside the kiln is constantly rising, the horizontal spread of the fire becomes more and more conspicuous until the whole of the wood at the bottom is carboniz- ed. Thus the carbonization proceeds progressively from the top downwards. During the process of carbonization large quantities of various gases are given off. The whole of these gases being unable to leave the kiln, what remains behind condenses inside and trickles down through the lower tiers of wood to the ground, where it is absorbed or from which it flows away through the foot of the kiln. While any piece of wood is being carbonized, first of all steam, the characteristic colour of which is a bluish-grey, issues forth. This is followed by russet-coloured vapours, which would, if con- , densed, yield pyroligneous acid, tar, wood-spirit, &. When the carbonization is complete, if the burning is still continued, a elear blue flame proceeds from the carbonized wood, proving that only charcoal is left and is being burnt away. Some of the gases given out by the carbonizing wood form ex- plosive mixtures with the oxygen of the air ; if they are not given a free vent, explosions will take place inside the kiln, disarranging the wood and causing the covering to burst. 7.—Conduct of the carbonizing operations. If the formation and expansion of the fire-cone took place uni- formly in every direction, all that would be required would be to keep the covering sufficiently pervious to air along the edge of the expanding cone (that is to say, at the level at which carbonization was going on) and to maintain it air-tight elsewhere, especially THE PARABOLOIDAL OVER-GROUND KILN. 211 over those portions of the kiln where carbonization was completed. Hence, the first thing that would be done after closing the flue of the chimney would be to pierce small vent holes, 1 to 2 inches in diameter and about 2 feet apart, all round the kiln a foot or so below the apex. The object of these holes, which could be easily made with a bamboo or sapling pointed with iron, would be to admit the necessary amount of air for carbonizing the wood at the top of the kiln and allow the vapours and other gases of distilla- tion to pass out freely. When the carbonization at this level was complete, which fact would be recognized by the pale blue colour and transparency of the smoke, the holes would be closed and a new line of them opened | to 2 feet lower down. In this way the charcoal-burner would gradually effect the carbonization of the entire kiln, the natural spread of the fire-cone being aided and regulated by means of the holes. He would then cover up the kiln as thickly as possible in. order to stop all combustion, and in a few days the kiln would have cooled down enough for the covering to be taken off and the charcoal removed. Under actual conditions such extreme uniformity is unattainable, owing to several causes of irregularity, the principal of whieh are the following :— (i). Inevitable defects in the packing of the wood, in conse- quence of which unequal draughts are produced, lead- ing to more rapid carbonization and, therefore, more sinking at some points than at others. (ii). Differences in the amount of moisture contained in dif- ferent pieces of wood. (iii). Difference of density, even when only a single species is used. (iv). Movements of the atmosphere, from which the kiln can never be effectually screened. (v). Unequal nature of the site. (vi). Unavoidable errors of judgment, to which the most skil- ful are liable. To overcome these various causes of irregularity requires no lit- tle skill and experience and unremitting care and watchfulness on the part of the charcoal-burner. To gain his end he must have recourse to one or more of the four following measures, which constitute the whole of his duties at the present stage of his work :— I.— ERECTION OF A SOREEN ON THE WINDWARD SIDE OF THE KILN.— The cheapest form of screen is one of thatch supported against upright posts firmly fixed in the ground. But the first precaution 212 CARBONIZING IN ORDINARY KILNS. to take, which may save the necessity of a screen, is to select a sheltered site with a close fringe of trees standing to windward. IL.—IncREASING THE DRAUGHT.— Whenever unequal subsidence takes place, there is proof positive that in the higher portions car- bonization has been going on more slowly than elsewhere. If the sinking at the lower points is not too rapid, then it is evident that the burning in the higher portions requires to be accelerated, in other words, that more air must be admitted inside them. This is done by making new vent-holes there or enlarging existing ones. The size of the holes and the intervals between them will depend on the degree of acceleration required. The new holes made need not be all at one and the same level. Sometimes, it may happen that the rate of carbonization is everywhere too slow. The remedy for this is to make a line of vent-holes all round the kiln immediately below the level at which carbonization is actually going on. The object of these vent holes is not only to increase the inflow of atmospheric oxygen, but also to give free exit to the vapours given out during carboniza- tion, the rapidity of which is impeded by them. The size of the holes and the intervals between them will depend on the amount of moisture in the wood and the slowness or rapidity with which the particular wood burns. If a screen has not been erected or the wind is constantly changing, no holes should be made on the windward side, and as the wind shifts about, some of the holes must be closed and new ones opened or enlarged. Every hole must be closed as soon as a clear blue flame or bluish transparent vapours issue forth. The vent-holes are thus made to fulfil the double object (i) of securing equal combustion on every side, and (ii) of conducting the carbonization with the requisite speed. The necessity of vent~- holes increases with the size of the kiln, and, under favourable circumstances, a small kiln situated in a sheltered spot may hardly require any at all. TII.—DiminisHine THE DRAUGHT.—This is the opposite of the preceding operation, and consists in increasing the thickness of the outer covering wherever the kiln, by sinking too rapidly, affords a certain indication of over-rapid combustion. Over-rapid combustion can be detected even before sinking actually takes place: at such points an excessive quantity of dense smoke issues continuously. As the carbonization progresses from the top downwards, the outer covering over the portions, where the process has just been completed, should be strengthened until no more smoke finds its ‘ way throngh it; and wherever, from any portion that has been THE PARABOLOIDAL OVER-GROUND KILN. 213 already carbonized, smoke is seen to come out, additional earth should be thrown on until it ceases. The intense heat of the kiln bakes the moist covering of earth into a hard brick-like mass in which numerous cracks open out. It is impossible to close such cracks, and the only way to render the covering effective again is to quickly pull off the loose pieces of baked earth and replace them with fresh material. Some of the pieces may even be broken up fine on the kiln with a mallet. Not unfrequently it is impossible to stop smoke without moistening the outer covering; but the necessity for such action occurs only to- wards the end of the entire carbonization, when there is not suffi- cient humidity left inside to keep the covering moist with the vapours given out. IV.—Fr.ine up HoLLows.—However carefully the wood is packed or the regulation of the draught attended to, it is impossi- ble to entirely prevent the formation of hollows owing to the wood at certain points burning so fast as to become partially or wholly consumed. If such hollows are not at once filled up, the further settling of the wood will cause the kiln to fall in at those points. Hollow places may be detected by beating the sides of the kiln with a club; where there is a hollow, the cover will yield or even fall in, or return the tell-tale sound. To fill up a hollow the covering over it should be quickly torn open with a hoe and short billets of wood thrust in one after another as tight as possible, the covering being restored without delay. In doing this work the utmost dispatch should be used, and hence a quantity of filling and covering material, sufficient for all contin- gencies, should always be kept ready at hand. When the covering is cut open, a good deal of flame will issue through the opening. GENERAL.—In order to do the needful at the right moment, the kiln should be constantly watched and tended by a number of men sufficient for all contingencies. For a single kiln containing up to 800 maunds of wood, or even for two kilns of that size, two men will suffice. During daylight the watching of the kiln and conduc- tion of the burning offers no special difficulties ; but during the darkness of the night accidents are especially to be feared, parti- cularly if high winds blow. On this account, every evening, before nightfall, all hollows should be examined and filled up and all weak places thoroughly overhauled and strengthened. if the night is expected to be stormy, additional covering should be put on everywhere, and only just enough vent holes left open to prevent the fire from going out. Lastly, at short intervals all through the night, the kiln should be carefully examined on every side. Bun- 214 CARBONIZING IN ORDINARY KILNS. dles of dry grass should be kept handy, in order to get up plenty of light in case of accidents. When, with the gradual downward progress of the carbonization, clear blue flames issue from the base of the kiln, the work is com- plete and the fire must be caused to die out without delay. This is. done by shovelling on fresh earth and moistening the covering until smoke ceases to come out. A little superficial smoking, due to the conversion of the moisture in the covering into steam, must not be mistaken for real smoke. It is especially along the base of the kiln that draughts are likely to continue to enter, and it is. here that the covering should receive extra strengthening. 8.— Opening of the kiln. Even after the fire has gone out, the temperature inside the kiln will still be high enough to cause the charcoal to light up again, if air were admitted. On this account the kiln must-.be allowed to cool down sufficiently before it is opened. If we waited until the contents were cool enough to be comfortably handled, a week or even a whole fortnight might elapse. In practice, therefore, the work of taking out the charcoal may be commenced, according to the size of the kiln and the skill of the burners, from 1 to 3 days after the carbonization has been completed. To prevent the charcoal from burning it should be taken out only at night, when the air is cool and damp and burning pieces can be at once detected by their glow and put out. The simplest plan to follow is to cut open a section of the kiln on one side, pull down quickly as much charcoal as possible, and cover up the kiln with- out delay. When so much charcoal has been picked out, another section adjoining the first should be pulled down, and so on untila complete circuit of the kiln has been made. If the remaining charcoal is also cool enough, a second and even more such tours of the kiln may be made. A small kiln may be emptied out in a single night ; but usually the work requires at least two nights, as the charcoal in the centre is always hot enough to take fire readi- ly, and covering it up for another night brings about the necessary reduction of temperature, The emptying of a large kiln may take several successive nights. As the charcoal is picked out, it should be spread out on the ground, otherwise a single piece taking fire would set the whole heap burning. When spread out thus, individual pieces becom- ing aglow are detected at once and put out with a few drops of water. THE PARABOLOIDAL PIT-KILN. 215 The Indian charcoal-burner is often accustomed to empty out even a large kiln in a single operation, and to prevent all risk of fire, he deluges the hot charcoal with water. Nothing could be more reprehensible, as the moistened charcoal not only breaks up into innumerable small fragments, but also loses quality. As soon as the charcoal is cool enough to be handled, it should be sorted and at once put away under shelter, for charcoal absorbs moisture greedily and becomes depreciated thereby. If there is a demand for it, the very small charcoal that is mixed up with the dust of the kiln should be sifted out, constituting then the lowest class of charcoal. However skilfully the carbonization has been conducted, a very appreciable portion of the wood will always be found incompletely charred. Such pieces, as already recommended before, should be utilised in new kilns as filling material for the chimney and hollows and for placing next to the chimney. But if they are very nume- . rous, it will be found convenient to complete their carbonization separately in a kiln made up entirely of such stuff; mixed up with fresh wood in any other manner than that indicated above, they would be reduced to ashes by the time the latter was car- bonized. ARTICLE 2.—Tup ParapoLtoraL Prr-Kiry. In this system, a circular pit from 1 to 2 feet deep is dug, with a level bottom and sides sloping enough not to fallin. The bottom of the pit is first strewn over with a layer, from 4 to 6 inches thick, of dry leaves and twigs, and then the kiln is built up, The object of this foundation of loose and highly combustible material is (i) to preserve the wood to be carbonized from direct contact with ‘the soil, which, besides that it may itself be originally moist, must, during the process of the carbonization, become sodden with the liquid products of distillation, and (ii) to ensure the fire extending amongst the wood at the bottom of the kiln. The pieces of wood to be carbonized are Jaid horizontally—some radially, others tan- gentially. Hence, to pack close, they must be of all sizes. Before beginning a new layer, all empty spaces in the one just completed should be filled up with small pieces, preferably of dry wood. It is superfluous to add that every layer should be arranged as hori- zontally as possible. - The manner of forming the flue requires to be described. The billets forming its sides in alternate layers of the wood are arrang- 216 CARBONIZING IN ORDINARY KILNS. i ed respectively as represented in A and B of Fig. 68. As the Fig. 68. Mode of constructing flue of horizontally-laid p araboloidal kilns, horizontal position of the pieces precludes any tendency for them to fall in, no posts are necessary to support the sides ; but to help to form the flue straight and vertical, a straight billet may be held upright in it until the kiln has been built up. The firing can of course take place only from the top, in the manner described on page 186. The management of the covering is, however, at first different. Since there is absolutely no danger of over-rapid combustion within the pit, the sides at the ground-level should be kept open for some time to allow the fire to spread freely downwards, and, in order to prevent the wood at the top from burn- ing too fast in the meanwhile, no vent-holes should be pierced there. It is only when the wood within the pit is in full combustion that the covering near the ground should be completed, but even then it should be lighter there than elsewhere, and a vent or two may have to be left on a level with the ground up to the very end of the carbonization. Some charcoal-burners, in order to introduce a draught into the pit, excavate a narrow oblique shaft in the sides of the pit at the two extremities of a diameter and opening into the bottom of the pit. Needless to say that the shafts are not closed at all until carbonization is complete. By stacking horizontally we secure the very signal advantage of being able to utilise pieces of all lengths and thicknesses, thus sav- ing the very heavy cost, imposed by the vertical method, of cutting up all the pieces to one length and of splitting them to more or less the same thickness, and also being able to build up a kiln with the produce of the few nearest trees. It is mainly on this account that the Indian charcoal-burner always lays his wood horizontally, and will have nothing to say to vertical stacking, even when the circumstances of the case render that method preferable. THE HILL-KILN, 217 On the other hand, the packing i in horizontal laying is extremely irregular and requires infinite pains to do well, and also consumes much time. It is for this reason that the syotaronstd form, the burning in which is so much easier to conduct, is so often given up for the rather primitive pit-form here described, in which loose and careless packing has not the same serious consequences. Al- though no exact figures are available, there are sufficient data to prove that the yield in pit-kiln burning is very much less than in overground burning, the outturn of charcoal seldom exceeding 15 per cent. of the wood used. It is, however, well adapted for char- coal manufacture on a small scale when skilful burners are not obtainable. The local name in the Dehra Dun for the pit-kiln is bhadi ka bhatta, literally, the carpenter’s kiln. ArticLe 3.—THE Hii1-Kiny. On hillsides the construction of any of the kilns hitherto des- cribed is out of the question ; a level site of even quality could be obtained there only at prohibitive expense, and the draught from the four sides can never be made equal, being always greatest from the side of the valley and almost totally wanting on the side of the hill. Hence the necessity of constructing a special kind of kiln. The terrace on which the kiln is to be built should be made to slope slightly outwards. The outer portion of the terrace, being necessarily made-ground and open towards the valley, is pretty freely penetrable to air. To neutralise this inequality, which is still further exaggerated by the absence of any draught from the side of the hill, the largest and hardest and greenest pieces should be packed at the valley end of the kiln, which should also be built up highest. Moreover, the kiln should, for obvious reasons, be made to lean up against the hill, and to this end the side of the hill should not be cut vertical but sloping at an angle of about 30° (see Fig. 69). Ce) ar Hill-Kiln, tt Tunnel for firing kiln. v Vent-hole, 218 THE PRISMATIC CHARCGAL KILN. To secure a through draught, a tunnel (é¢) is left along the whole length of the kiln, and it is by this tunnel, which is after- wards filled with small combustible wood, that the kiln is fired. At v the covering is omitted, in order to draw the fire inwards and upwards. The fore end of the tunnel is left more or less open fcr several hours after combustion has begun. On its being closed, several holes are made both in the outer face and sides of the kiln end also one on each side of the vent-hole v, which itself is kept open until carbonization is nearly complete. The outer face and sides of the kiln are often rather steep, and the covering of earth must then be kept in place with the aid of struts, as explained in Fig. 67 above. In a report written by Mr. Heinig in 1880, whilst he was at the Forest School, he says that he found it an advantage to forma vertical chimney rising up from the inner extremity of the tunnel, and to fire the kiln through this chimney as well as through the tunnel. The chimney, no doubt, renders the firing very much easier, but its absolute utility has still to be proved by a larger number of experiments than he was able to try. The best way to secure the carbonization of the wood near the hill is to make the height of the kiln diminish towards the hill and to keep the vent- holes open on the top along the edge of the cutting. With skilful burning, the yield in this style of kiln should hard'y, if at all, fall short of that obtainable from any other kind of kiln. ARTICLE 4.—THE Prismatic Kin. The shape of the prismatic kiln resembles to a certain extent an ellipsoidal dome springing up from a rectangular base. If Zand b be respectively the length and breadth of its base, and A its dimen- sion where the height is greatest, then the stacked contents will be approximately = 3 7b A. Such kilns are most conveniently built up with straight long pieces, of more or less the same thickness, running through the entire length of the kiln ; but the prismatic shape is very frequent- ly adopted even in the absence of such pieces, because it is on the whole easier to form and requires the wood to be much less cut up than the paraboloidal form, although it is, on the other hand, more liable to breakages from irregular settling and more difficult to cover properly. There is no chimney, but a tunnel is left along the ground running through the entire length of the kiln and filled with combustible material, which is fired at both ends. In India prismatic kilns are usually made much larger than paraboloidal ones. The outturn of charcoal does not differ materially from that CARBONIZATION IN OPEN PITS=—YIELD OF OHARCOAL. 219 obtained from the latter class of kilns when these are built up with horizontally-laid wood. Ssotion II].—CarponizaTION IN OPEN Pits. The pit is from 3 to 5 feet deep and 5 feet and upwards in diameter, the sides being made sufficiently sloping to support themselves. First of all, it is filled up with dry twigs and branch- lets, which are fired and allowed to burn down freely. When thee burning has progressed so far that the wood inside is all aglow and has ceased to give out any smoke, the first instalment of the wood to be carbonized is thrown in. This wood is allowed to burn on until, in its turn, it no longer emits any smoke, when a second instalment is thrown in. This process is repeated until the pit is full of glowing coal. The entire glowing mass is then covered up with a layer of moist earth, thick enough to exclude air. After two or three days the pit will be sufficiently cool to be opened and the charcoal taken out. This is an extremely wasteful way of making charcoal, but as it requires no skill at all and next to no supervision, it may be adopted where there is plenty of waste wood that has no other use and the demand for charcoal is relatively small. Section IV.—YIeEwD oF CHARCOAL. The yield will depend on various circumstances, the principal of which are— 1. The nature of the wood used.—Dry wood yields more char- coal than moist wood ; resinous and oily woods more than other kinds (since both the resin and the oil contribute a large propor- tion of the heat necessary for the carbonization) ; and soft woods more than hard woods (since the volatile products of distillation are more easily expelled from the looser tissues of the latter). Branch-wood, as it contains more reserve materials and less ligneous matter, yields less charcoal than the wood of the stem. 2. The nature of the site—On a site that is uniform throughout and is well-sheltered, and is also one that has been frequently used before, so that its peculiarities are thoroughly known, the yield will obviously be largest. 3. The state of the weather.—Still weather is much more favourable than windy weather, especially if the wind constantly shifts or blows in gusts. Very dry weather is just as unfavourable as steady rainy weather. In dry weather the covering breaks 220 YIELD OF CHARCOAL. open very frequently and requires to be constantly moistened ; on the other hand, in rainy weather the covering remains so moist that the steam and other vapours, which form in the interior, do not find sufficient vent, and carbonization is consequently retarded, and, if the rain is heavy enough, the covering may be washed away. When carbonization in wet weather cannot be avoided, a thatch roof should be put over the kiln. 4. Proper control of the carbonization —The yield is largest « when the progress of the fire is uniform in every direction. In the contrary case, those portions which, having become carbonized earliest, are kept on burning until the carbonization of the rest is complete, lose a more or less considerable portion of their carbon. Gradual burning, and especially slow burning at the commence- ment, yields not only a larger outturn, but also heavier charcoal. The number of times the covering breaks open or has to be opened to fill up hollows, and slowness or awkwardness in restoring it or in filling up the hollows, result in a very appreciable loss of carbon. To avoid such loss, the wood should, in the first instance, be packed as carefully and as closely as possible, and once the kiln is in full combustion, the chimney and, if the kiln is lighted from below, also the tunnel along the ground should be filled up tight. 5. Time occupied in carbonization—Ilt has already been said that rapid burning results in unnecessary loss of carbon and that moderately slow burning gives the largest yield. The length of time occupied in carbonization will vary between certain wide limits depending on the style and dimensions of the kiln, the size of the pieces of wood, the moisture they contain, the quality of the site, the nature of the weather, and the care with which the kiln has been built up. Small kilns, containing from 500 to 1,000 cubic feet of moderately hard, fairly well-seasoned wood, will re- quire from 6.to 8 days. Large kilns, containing from 3,000 to 8,000 cubic feet of similar wood, will require 4 weeks in favour~ able, and from 5 to 6 weeks in unfavourable weather. Green wood will, in every case, take half as much time again as dry wood. 6. The method of carbonization adopted.—In the paraboloidal over-ground kiln the yield is generally increased by firing from below, as the wood in the chimney then takes fire more readily and completely, and the fire cone progresses more regularly and uniformly. When the chimney is lit from above, the fire does not often run down to the bottom quick enough to enable it to be re- filled with wood to be carbonized. The result is that, after a little time, the small wood in the chimney is consumed to ashes, a hollow is formed, and the kiln falls in at the top. When the wood YIELD OF CHARCOAL, “221 is laid horizontally, it does not matter whether the chimney is fired from above or below, as the position of the pieces prevents them from falling in. The yield is largest if the carbonization is effected with special apparatus, and least in an open pit. 7. Skill and zeal of charcoal-burners.—This is self-evident. General.—We may now enter into a few general considerations. Assuming that we have used fairly well-seasoned, non-resinous, and non-oily wood, we would still have roughly 20 per cent. of moisture, 50,per cent. of the balance being carbon ; so that if no carbon were lost in carbonization, the yield (a purely hypothetical one) would be 40 per cent. But actually, according to Boppe, the following losses occur :— 1. To raise the kiln to red heat, ice 1 per cent.’ 2. To expel the moisture, Sau ae 54 5 8. By loss of heat radiated, ... lei 1-2), 4, Carbon carried off in combination in the various products of distillation, ... 11 5 Total loss, eee 183-194 55 Thus the highest theoretical yield in carbon can never exceed about 21 per cent. of the weight of the wood. Adding up for mineral matter and the small quantity of oxygen and hydrogen contained in charcoal, the highest yield in charcoal we may expect is 23 per cent. This figure is completely justified by facts, for resinous or highly oily woods burnt in open kilns yield 25 per cent. by weight of charcoal, and other species only from 20 to 23 per cent, The total shrinkage in volume may be put down at from 55 to 60 per cent. for resinous and oily woods and from 40 to 50 per cent. for other kinds. The shrinkage in girth varies between 16 and 25 per cent., that in length amounting to only about 12 per cent. Hence the kiln will sink most when the wood is laid horizontally. The sinking will always be in excess of the figures given above, as a good deal of the charcoal breaks up, the broken pieces sliding in between those lower down. Weighing the charcoal soon after it has been taken out of the kiln or oven always gives the outturn more accurately than mea- suring it, as the density of the charcoal will be different according to the wood used and the quality of the charcoal. Nevertheless, as the weighing of a light bulky article is always a slow and tedious 222 TESTING CHARCOAL. process, it is best to ascertain the quantity of the charcoal by measure. This is usually and most conveniently done with baskets of known capacity. If the weight also is required, it is easy enough to weigh a few basketfuls and strike a mean for the weight of one basketful. Srection V.—TeEsting CHARCOAL. Charcoal may be described in general terms as a black, more or less lustrous and porous, but fairly compact, substance, of low speci- fic gravity, and possessing neither smell nor taste. These properties are subject to some slight modifications according to the wood from which it is made. We have already seen that the specific weight is, for all practical purposes, directly proportional to the density of the wood ; the heavier the wood is, the heavier will be the charcoal. We know, too, that the weight of charcoal also depends on the dryness of the wood and the slowness of the car- bonisation. Good charcoal is black with a steel-blue metallic lustre, and has a conchoidal fracture. Ifthe kiln has been kept burning too long, that is to say, if the wood has been allowed to burn on for some time after it has become carbonised, the charcoal assumes a deep black colour, and loses its characteristic lustre; it also becomes porous and lighter. On the other hand, if the carbonisation is incomplete, the charcoal is of a foxy-red colour, and emits a heavy smoke in burning. Good charcoal gives out a clear metallic ring when struck or when thrown together or stirred about ; whereas overburnt charcoal returns a very dull clink and insufficiently burnt charcoal a deader sound even than wood. Both good charcoal and overburnt charcoal burn without smoke ; but the latter emits no flame at all, takes fire almost instantaneously, and is very quickly consumed. Charcoal possesses great power of absorbing gases ; from moist air it will take up watery vapour sufficient to increase its weight from 8 to 12 percent. It also absorbs water with avidity, taking up from 25 to 30 per cent. of its own weight in a few minutes, and from 60 to 120 per cent. in the course of only 8 hours. Hence the sale of charcoal by weight leaves much room for fraud and should never be employed. PREPARATION OF CUTCH AND KATTHA, 228 CHAPTER II.—PREPARATION OF CUTCH AND KATTHA. THESE two substances, popularly regarded as more or less iden- tical, are really entirely distinct. The wood from which both extracts are obtained is principally the Acacia Catechu, although that of the very much less common Acacia Suma also yields them. These woods are impregnated with a mixture of catechu tannin and catechin, so that the extract contains both substances intimately mixed together, and it is cutch or kattha according to the respective proportions of these two substances present in it. Whether a tree will yield kattha or catechu is at once ascertained by cutting into the heartwood and noting the abundance or otherwise of white spots on the section ; these white spots are incrustations of cate- chin. If the proportion of white spots is very small, cutch is the produce obtained. The extract of both kinds is prepared in a similar manner. The heartwood is split up into thin chips with an adze. The chips are boiled for one or more hours in an earthen vessel, and the solution obtained is poured on to fresh chips and boiled over again. This process is repeated until the liquor acquires the consistency of a very thick syrup. for the preparation of kattha this syrup is boiled, still in earthen pots, until it becomes a thick paste, when it is cooled and poured off into moulds scooped out in fine dry sand. Asa result of the cooling, the catechin crystallises, while the tannin, still in a state of solution, is to a great extent absorbed by the sand. Thus what is left behind is catechin with a small proportion of tannin. In Burma, where itis cutch that is pre- pared, the syrup is poured into iron pans, in which it is boiled down to a thick paste, this paste solidifying on cooling. Iron has such a great affinity for catechin, that the boiling in the iron pans destroys most of the catechin in the extracts. Both the methods just-described are extremely clumsy and slov- enly, as the dried extract often contains more than 4 per cent. of wood, while in the kattha there may be further admixture of as much as 16 per cent. of sand. If the manufacture were taken in hand in a systematic manner on scientific principles, special appara- tus could be introduced, which would not only save labour, time, 224 PREPARATION OF CUTCIT AND KATTIIA. and, therefore, money, but also give only the purest products in the largest quantity obtainable. Dr. Warth recommends the following process :—Shave the wood fine (about one-sixteenth of an inch thick) on a lathe, steam the shavings in special copper pans and boilers, cool the extract to precipitate the catechin, get rid of the liquid portion in a filter press, and finally dry, in vacuum pans, both the filtrate and what remains on the filter, the former yielding the tannin, the latter the catechin. Dr. Warth has proved that catechin is véry quickly decomposed when in a state of solution. Even pure catechin, dissolved in water and at once recrystallised, loses, on an average, 32 per cent. of its original weight. Dr. Warth has also shown that cate- chin is soluble only in hot water, whereas tannin is soluble at all temperatures ; and that whereas, when in solution by itself, cate- chin separates from the liquid without any delay if the solution is cooled down sufficiently, it takes days to be precipitated, under mere exposure to air, if tannin is also in solution with it. This demonstrates the necessity of shortening the process of manufac- ture as muchas possible. Hence the necessity of steaming instead of boiling, and of the filter press and vacuum pans instead of slow precipitation and evaporation in open vessels or moulds. Bazar kattha made in Oudh, analysed by Dr. Warth, yielded on recrystalli- sation an average of only 36 per cent. of catechin, whereas by Dr. Warth’s process the extract would be pure, or very nearly pure, catechin. Although catechin decomposes so easily in solution, yet in its crystallised form it will keep unchanged for years. Hence the practice of selling it in the bazars in a liquid form is a bad one. The market for both cutch and kattha being, in comparison with our forest resources, practically unlimited, there is no reason, with fairly high ruling prices, why in one and the same forest both cutch and kattha should not be made together, as suggested by Dr. Warth. By this means, all the khair trees of a coupe would be utilized, instead of, as at present in the case of kattha manufac- ture, only those which exhibit numerous white markings. In this way, the present enormous waste of khair trees would be stopped and the value of the khair forests at once increased two to ten-fold. In Dr. Warth’s experiments well-marked Oudh wood yielded 9 per cent. of catechin and 15 per cent. of tannin, while wood re- jected by the kattha boilers contained 3°7 per cent. of catechin and 12 per cent. of tannin; on the other hand, of the Burmese wood the unmarked variety gave only 2 per cent. of catechin and 14 per cent. of tannin, while the most conspicuously marked specimens PREPARATION OF CUTCH AND KATTHA, 225 yielded from 5 to 6 per cent. of catechin and 14 per cent. of tannin. The figures just quoted prove that with improved methods of manufacture every khair tree, including those at present rejected by the kattha boilers, will furnish catechin in paying quantities, while the yield of tannin, so large a proportion of which is now deliberately sacrificed by absorption in the sand, will be all saved for export to Europe. 226 DISTILLATION OF SANDALWOOD OIh, CHAPTER III.—DISTILLATION OF SANDAL- WOOD OIL. Tue distillation is effected by the wet process in temporary sheds erected in or near the forest. The still used is the ordinary Indian one consisting of three pots, viz., two large ones, doing duty respectively as boiler and condenser, and a third, a small copper one, which is inverted into the mouth of the boiler and is practically the cap of the still. Itis fitted with a copper or bamboo tube about 4 feet long and having a bore of about 1 inch, which carries down the vapour into the condenser. The boiler, which may be of metal or ordinary earthenware, holds about 56 lbs. of sandalwood chips with about 6 gallons of water. The sides of the boiler and cap are carefully luted together to prevent the escape of steam. On one side of the boiler is a small opening which can be stopped and through which fresh water can be added as the water inside is evaporated. The condenser is made of copper and has a capacity of about 3 gallons. Its mouth is stopped with leaves and coarse grass, and it is suspended on a forked piece of wood by its con- tracted neck inside a wide earthenware trough filled with cold water, which is constantly renewed. Several such stills, usually twelve, are fixed in a row over a common furnace made of mud or ‘unburnt bricks. The furnace is actually fed from the back under each boiler, but it would be better to stoke it at one end, the op- posite end serving as a chimney to draw a constant draught through. The wood is shred into fine chips with a small sharp adze. As the condenser gradually fills with water and oil, the latter is skim- med off (twice or thrice in the 24 hours) and emptied into a cistern or narrow tank kept in a corner of the shed. Only a small quantity of oil is obtained at each skimming. The fires burn night and day, and a single charge of wood takes about 21 days to part with all its oil. The working season lasts 10 months, during which, however, owing to constant holidays and slackness on the part of the men, the boilers are charged only about nine times. The wood of the root contains the largest quantity of oil, and is said to yield, according to its quality, from 14 to 4 per cent. of its weight of oil, although European distillers have never been able to get more than 2 percent. The sapwood is too poor in oil to be of any use. PRODUCTS DERIVED FROM TURPENTINES, 227 CHAPTER IV.—MANUFACTURE OF THE Va- RIOUS PRODUCTS DERIVED FROM TURPENTINES. Every turpentine consists of an essential oil and of a solid sub- stance (colophony) in solution in the oil. By distilling the oil at a temperature of 158° C. (the boiling point of the oil), the colo- phony or resin is left as a residue. The mode of distillation followed by the natives is a very pri- mitive one. The apparatus employed is similar to that already described in the preceding chapter. Not unfrequently no water at all is used, so that the colophony gets more or Jess burnt, and some acetic acid, aleohol, naphtha, and other impurities are pro- duced and distil over with the oil. A great improvement on this rude mode of distillation is easily effected with apparatus of almost equal simplicity and of scarcely higher cost. The crude resin should first be raised to a tempera- ture just high enough to liquefy it, and passed through a sieve to free it from pieces of bark and other impurities. It should then be run into the boiler of a still, heat being applied, either by an ordinary furnace or a steam-jacket, until the mass attains a uni- form temperature of 100° to 158°. This temperature should be continued until the accidental water contained in the oleo-resin has been driven off, together with pyroligneous acid, ether, and methy- lic alcohol. A thin stream of water should now be admitted, so that the temperature may be kept at or below 158°. The distilla- tion will continue, water and turpentine oil passing over into a receiver fitted with two taps, one at the bottom, the other higher up; the water is drawn off from the former, the oil from the lat- ter. The progress of the distillation should be judged by means of samples taken at intervals in a graduated measure. When the distillate shows only a very small percentage of oil, the still-cap should be removed, and the hot liquid rosin or colophony drawn off by a tap near the bottom of the boiler and at once run’ through 228 PRODUCTS DERIVKD FROM TURPENTINES. a fine sieve. Lastly the slight quantity of oil remaining may be driven off by heating the resin in an open pan. There are now many improved methods of distillation, which, however, require special elaborate apparatus. One of these is represented in Fig. 70. The first purification of the crude oleo- Fig. 70. = A st A ch ¢ = CN \ \ &\ \ = . NSS INN » WS EL S ZG i ~ Bs i 4 ve e E3) G a3] Apparatus for distilling turpentine. B is a slightly enlarged section on SS in A. resin is effected in the boiler b, which has a moveable lid and through which runs.a steam-coil c. At o is an orifice with a grat- PRODUCTS DERIVED FROM TURPENTINES. 229 ing. All the liquefied material which reaches above o, runs out into the receptacle r, so that there remains behind in the boiler only a small quantity of resin mixed with foreign matters, such as. chips of wood and bark, leaves, sand, &c. The filtered resin is transferred from r to a reservoir ch, called the charge, holding the exact quantity (about 66 gallons) for each operation. From this reservoir the resin is introduced into the still st. In the still a perforated worm permits of the introduction of steam when the resin, heated by the fire at /, has attained a temperature of 135°. Eiffervescence ensues and the oil separates completely from the colophony, passing over, with the steam, into the serpentine con- denser, whence it falls into the tub ¢. The tub is furnished with two taps, by means of which the oil and water are drawn off sepa- rately. At the bottom of the still is an opening op, which is closed with a bung and carefully luted. When the oil ceases to pass into the condenser, the distilling operation is stopped and the bung removed. The colophony, at a temperature of about 130°, escapes into a box bo, and thence into a revolving cylinder cy, formed of very fine metallic gauze. The colophony falls through into a receptacle, while an unimportant residue is left inside. The oil, on passing out, is cloudy, but after standing for four to five days in large earthenware jars or copper pots, clears up, the small quantity of impurities present becoming precipitated. To prevent the solid matters in the resin from burning, the boiler 6 may be fitted with an agitator. Moreover, steam alone may be employed throughout the operation, thus avoiding all risk of burning. There are different grades or qualities of colophony. The first exudations from new or recently freshened blazes give the best kinds, while the hard or semi-hardened concretions (thus, scrape, in French, galipot and barras, the latter being the scrapings con- taining débris of wood and bark) yield an inferior yellow resin. The lowest class is furnished by the distillation of the filtration residues left in the manufacture of the better kinds. If, while the rosin is still liquid, some water is added and the whole is briskly agitated, opaque rosin is obtained owing to the formation of abietic acid. The pitches are produced either by a further distillation of the tar obtained in the dry distillation of highly resinous wood or by the distillation of the filtration residues left in the various processes followed for separating the oil from the colophony. In the more primitive of these processes the filtration of the crude resin and colophony is effected through mats. The mats, with what is left 230 PRODUCTS DERIVED FROM TURPENTINES. thereon, are placed in a brick furnace (ig. 71). Fire is kindled Fig. 71. at the top and the resinous matters escape into the cooler c, the ashes - being. removed through a passage . existing at a. What passes into the > cooler consists of two portions, one of ~ them a nearly solid one, which sinks to the bottom and is black pitch. It - is an opaque, black substance, with conchoidal fracture, peculiar unplea- sant odour, scarcely perceptible fla- vour, dissolving in the same men- strua as tar, and capable of being Eile for womnsfactore of Uaak kneaded when softened by the heat pitch, of the hand. In works having the modern improvements, the only residues are those left in the boiler (Fig. 70, 6). These residues are filtered through mats and afford a little more crude turpentine. The mats, with all the impurities, are then placed in the apparatus shown in Fig. 72, which consists of a double-lined trough, with steam cir- culating in the intermediate space ss. The residues are put on the metallic gauze tray t, and the trough is co- vered to prevent evaporation of the essential oil. Under » the influence of the heat, ’ } the turpentine falls into the space sp below. It is then distilled in the apparatus re- presented in Fig. 70, and yields a light-coloured pitch, with a little oil. The straw mats are finally treated as in the preceding case and afford black pitch. From the light-coloured pitches is manufactured the common yellow rosin, which is used Apparatus for clearing filtration residues for sizing the inferior kinds in making light-coloured pitches. of paper, in solderin g metals, and for.rendering chips of wood combustible for lighting fires. The pitch used for caulking is one of the light-coloured kinds, but may Fig. 72. PRODUCTS DERIVED FROM TUKPENTINES. 231 be specially prepared by melting together, in certain proportions, colophony, black pitch, and tar. The better kinds of colophony are used principally in the manu- facture of paper, of soap, of sealing wax, of varnishes and of cements, and in the preparation of ointments. The different pur- poses served by oil of turpentine are too well known to need men- tion. The cleaner scrape (galipot) enters directly into the compo- sition of certain varnishes, and is largely employed in the dockyards for painting over masts and the sides of ships. Filtered crude turpentine is used in making varnishes, lithogra- phic ink, and sealing wax. In France this filtered turpentine is called pate de térébenthine, and is of three grades. The first is no- thing but the purest portion of the crude filtered oleo-resin before distillation ; the second is the filtrate obtained by exposing the crude oleo-resin to nothing stronger than the heat of the sun ; while in obtaining the third, or best kind, only the ordinary tem- perature of the air is employed. The price of this last kind is at least six times higher than that of the other two kinds ; but the yield of it is proportionately very small. All the refuse of manufacture of the preceding articles may be burnt in closed chambers to produce lampblack. Lastly, if the crude turpentine is obtainable in sufficient abundance and at low rates, gas for lighting purposes may be manufactured from it. 232 IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. CHAPTER V.—IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. WuEN durable timber is not obtainable in adequate quantity and at sufficiently low rates, inferior kinds have of course to be used. In that case, their durability may be increased by impregnating them with an antiseptic substance, that is to say, with a substance that opposes decay and the attacks of insects. Section I.—THE VARIOUS ANTISEPTIC SUBSTANCES USED. A great many kinds have been tried, but those most generally in use are— (1). Sulphate of copper.—The cheapness and abundance of this substance and the ease with which wood can be impregnated with it are greatly in its favour ; but it makes the wood brittle and less resisting to strains, and as it never combines with the wood fibre, but is merely deposited in the interstices of the wood in the shape of crystals which are readily soluble, it ultimately gets washed out when the wood is placed in situations in which it is exposed to heavy rain or an overflow of water. Its employment can, there- fore, never become general, and actually its use is confined almost solely to a few railway lines in France, the country of its origin, where beech sleepers are often thus impregnated. (2). Creosote—This is the creosote of commerce, and is really tar oil containing a certain proportion of creosote. It is a sub- stance obtained in great abundance from coal, and is cheap enough in coal-producing countries. Immediately after impregnation the wood is quite soft, but it soon blackens and becomes harder, but rather more brittle, than it was before. The creosote is absorbed into the substance of the wood-fibres, of which it therefore becomes an integral part, and it can hence never be washed out. Its oily nature renders the wood more or less damp-proof, so that it dimi- nishes the tendency of the wood to warp and split. IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. 233 (3). Chloride of zinc.—This is a cheap substance and is very effective against decay, but does not come anywhere near creosote in practical utility. (4). Chloride of mercury (corrosive sublimate).—The use of this substance for impregnating wood was first made by an Eng- lishman named Kyan, whence the name of Kyanizing for the process invented by him. Corrosive sublimate is thoroughly effective against every kind of decay and insects, but its violent- ly-poisonous nature and its high cost are against its employ- ment. (5). Carbolie acid.—This is used either by itself or in mixture with other substances, but is too expensive for ordinary employ- ment. (6). Tar oil, paraffin, benzene, and other carbo-hydrates, derived from the dry distillation of coal and wood.—These substances are. injected in combination with steam, but their use has not yet be- come general. (7). Ferric tannate—This is a compound of iron and tannic acid. It is perfectly insoluble, and hence, when it once gets inside the wood, nothing will remove it. By closing the pores of the wood into which it is injected, it effectually keeps out moisture. As the salt is insoluble, the wood is first injected with tannic acid and then with ferrous oxide, or, which comes to the same thing and is very much cheaper, pyrolignite of iron. The two substances combine in the wood to form the ferric tannate. Section J].—Metuops or IMPREGNATION. Impregnation may be effected either (1) by hydrostatic pressure, or (2) by pneumatic pressure, or (3) by immersion, or (4) by painting the surface of the wood. Axgticte 1.—Tur Hyprostatic Mernop. By this method, which was the first one ever used and was invented by a Erench Doctor named Boucherie, wood can be impregnated only while it is still quite green. The sap of the green wood is driven out by the antiseptic liquid, which is placed at a sufficient height to exert a pressure of about one atmosphere. The wood to be impregnated must not be barked, otherwise much of the antiseptic fluid would escape at the sides and the entrance of air would interfere with the free run of the liquid. The pieces are generally placed with the thicker end slightly raised above the 24H IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. 234 Fig. 73 shows clearly how the impregnation is effected. other. Fig. 73. a ayes & vik VT ASS? Wes ~\ /j SNe VA . WX HIN i Shy y Boucherie’s apparatus for impregnating timber, IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANOES. 235 The raised end of the log is sawn off with a clean section and covered with the cap (¢), which consists of a square board and a ring of tarred rope placed between it and the log. The cap is pressed up against the log by the dog-bolts dd, the free ends of which pass through the batten 6 and are fitted with screw nuts, An oblique hole (A) is bored, into which is inserted the nozzle of a gutta-percha tube connected with the elevated reservoir of antisep- tic liquid. The reservoir is placed about 30 feet above the ground in order to secure the required pressure of one atmosphere. Un- der this pressure the liquid drives before it the sap in the wood. At first, the pure sap runs out at the other end of the log in a con- tinuous trickling stream. Later on, the sap is mixed with the antiseptic substance, the proportion of which of course increases as the sap remaining in the log diminishes, until no more sap is left and only water containing the antiseptic substance oozes out. To ascertain whether the wood is sufficiently impregnated, chips are removed from it from time to time and examined. The impregna- tion is complete before the liquid that runs out of the log is of the same strength as the solution in the reservoir. The process is very considerably shortened by impregnating at once logs of double the required length. In this case the log is sawn through the middle for about three-quarters of its thickness. It is then raised in the middle so as to make the cut gape open and a piece of tarred rope is let in along the circumference. On letting go the log, the sides of the cut close tightly upon the rope, and form with it a completely water-tight chamber, A single oblique hole with inserted tube suffices to impregnate both halves of the long log. Fig. 74 renders the preceding explanation clear, Mode of impregnating two lengths of log in a single operation. To prevent waste of the antiseptic substance, the fluid that runs out from the free ends of the logs falls into gutters gy, whence it flows away into the cistern ci at the bottom of the platform. From this, the liquid, after being made up again to full strength and, if necessary, freed from organic matters, is pumped up into the. re- 236 IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES. servoir above. The timber-yard is accordingly intersected with a well-devised system of masonry or asphalte gutters. The substances injected in this manuer are principally sulphate of copper and chloride of zinc. The strength of the-sulphate solu- tion is 1 of salt to 100 of water. One important advantage of the hydrostatic method is that it involves only a very small capital outlay and requires no special mechanical skill to work. On the other hand, it has two disadvan- tages, which are great enough to militate against its general adop- tion. In the first place, wood in the round has to be used, so that all the portions (at least 30 per cent.), which fall off in conversion, are wasted, and thus a very large proportion of the antiseptic sub- stance is lost. In the second place, as the wood must be green and also have its bark on, no conversion in the forest is possible, and thus cost of carriage is made a very heavy item. ARTIOLE 2.—Tqe Pneumatic Meruop. This method is of English origin, The wood, fully converted, and seasoned or unseasoned (the former the better), is placed in an air-tight chamber. This chamber is completely exhausted with an air-pump, an operation which draws off all the moisture from the wood. This result is aided either by heating the chamber or by filling it, previous to working the air-pump, with steam raised to a temperature of 1123° C. and then condensing the steam to form a vacuum. Into the exhausted chamber the antiseptic solution is allowed to flow in, and, with the aid of a forcing pump, the pres- sure of the liquid is raised to that of nearly seven atmospheres, At the end of from 45 to 75 minutes the impregnation is complete. The liquid filling the chamber is then drawn off through a pipe at the bottom, and the chamber is opened and the wood taken out. The substances injected in this way are creosote, chloride of zinc, sulphate of copper, tar, and ferric tannate. Clarbolic acid, added in small proportions, increases the effectiveness of chloride of zinc. Creosote is the substance most largely injected by the pneumatic method. In using it the temperature in the chamber is raised ta 130° C., and in order that the wood may become per- fectly dry, it is kept inside the chamber for about two days before the creosote is let in. The chamber is large enough to hold seve- ral tons of wood, and the wood is brought into it on trucks moved on rails. Another form of the pneumatic method, which is daily gaining on public favour, consists in injecting steam saturated with tho IMPREGNATION OF TIMBER WITH ANTISEPTIC SUBSTANCES, 237 antiseptic substance, instead of using a liquid solution. The wood in the chamber remains exposed to the vapour during 6 to 20 hours, The pneumatic method possesses advantages which render it the most practical of all those yet invented. There is no waste of wood in it, and the wood may be in any condition of seasoning. On the other hand, it requires very expensive plant, which places its adoption beyond the reach of small capitalists. ARTICLE 3,—TuHE IMMERSION METHOD. This method is the simplest of all. The wood, after it has been thoroughly seasoned, is plunged into a bath containing the anti- septic substance. The more prolonged the immersion is, the more fully does the wood become impregnated, and hence the more durable does it become ; but it has been found that very long immersion has the effect of rendering the wood brittle, and 24 hours are considered sufficient. No portion of the wood should be allowed to remain outside the liquid, so that light wood must be sufficiently weighted to remain below the surface. The higher the temperature of the liquid is, the more rapid and effective is the impregnation. Small pieces of timber may be boiled in the bath. The substances experimented with in this method are chloride of zinc, sulphate of copper, creosote, sulphate of iron, and tar. The first three, being poisonous, cannot come into general use. The strength of the sulphate of iron solution employed is 15 parts of sulphate to 100 of water. Tar has to be maintained at a tem- perature of 143° C. during the immersion. Except in the case of thin pieces of timber, or when immersion is prolonged beyond the usual duration, the antiseptic substance seldom penetrates into every portion of the tissues, and at any rate does not penetrate equally everywhere. This is, however, not always a drawback, as impreg- nation of merely the outside tissues will generally suffice to pre- vent fungoid growth finding an entrance into the interior. ARTICLE 4,—PAINTING OVER THE SURFACE OF THE WOOD. Oily and resinous substances in a liquefied condition, if brushed thickly over the surface, enter into and fill up sufficiently the outer tissue to increase very considerably the durability of timber, provided cracks extending beyond the impregnated shell do not form. Timber used under complete exposure to atmospheric in- fluences is tarred with excellent results.