SF 261 .L32 Copy 1 MILK PRODUCTION COST ACCOUNTS PRINCIPLES AND METHODS BY CARL W. LARSON SUBMITTED IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE DEGREE OF DocToR oF PHILOSOPHY, IN THE Facutty OF PurE ScIENCE, CoLuMBIA UNIVERSITY JQew Bork COLUMBIA UNIVERSITY PRESS 1916 MILK PRODUCTION COST ACCOUNTS COLUMBIA UNIVERSITY PRESS SALES AGENTS New YORK: LEMCKE & BUECHNER 30-32 West 27TH STREET LoNnpDon: HENRY FROWDE AMEN Corner, E.C. MILK PRODUCTION COs t ACCOUNTS PRINCIPLES AND METHODS BY J) *QQiow CARL W LARSON SUBMITTED IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE DEGREE OF DocToR OF PHILOSOPHY, IN THE FACULTY OF PurE SCIENCE, COLUMBIA UNIVERSITY jQew Bork COLUMBIA UNIVERSITY PRESS 1916 ame ae a La i, Copyright, 1916 : By Cotumpra University Press _ : } Printed from type, August, 1916 ais ha y Cit he aa ad ee Phe University | OCT 28 Wis PREFACE THE growing interest in the cost of producing milk is largely due to the increase in price during the past few years. State and Federal experts have studied the problem, and Extension and County agricultural workers, city chambers of commerce, special committees appointed by citizens, boards of health, and ‘other municipal organizations and officers are devoting con- siderable effort to the study of milk cost. There is considerable unrest in the dairy industry: The producer commonly is not satisfied with the price he receives, the dealer feels that he is receiving no more than his share of the final price for the class of milk and the service demanded . by the consumer, and the consumer objects to the increase that from time to time is made in the price of milk. In gen- eral, the production and the sale of milk are not on a sound economic basis, and the method of cost computation discussed herein is offered as a step toward establishing sound and equi- table conditions. It is hoped that it will at least lead to a standard method that may be used generally and that it may afford opportunity for comparisons. This study only deals with the problem from the standpoint of cost of production, and does not include the subject of distribution, which con- stitutes a problem of perhaps equal importance. In the many bulletins and reports extant on the cost of producing milk, no two of them follow the same plan; even different reports from the same experiment station have been worked out under systems that make comparisons impossible. The various writers are not agreed on the relative importance of the different factors involved and the methods of handling them. In this discussion an effort is made to analyze each item of cost and also to apply the methods and practices of recognized authorities in factory cost accounting as far as they may be applied to milk production cost. vi PREFACE The idea of pre-calculating feed costs has, as far as is known, never been suggested before. At first thought it may seem im- practical. Nearly all scientific and successful practical feeders of dairy cattle, however, have full confidence in the reverse of the formula recommended herein. On a basis of the re- verse of the formula, or with some other standard, they com- pute the feed requirements of their cows. The value of a method for pre-calculating costs is obvious. Without it milk costs are only history, and when finally computed are not applicable under changed prices of feed. The value of the method suggested herein is that by the use of it cost may be determined at any time. It is only necessary to know the kind and prices of feed. With the systems now in general use the records of milk costs merely show what the cost has been and may not apply when one feed has gone up in price and another down. The author is looking to the ideal condi- tion when we shall be able to figure milk prices as accurately as the modern shop manager who, given the prices of material and labor, can figure to a fraction of a cent the cost of pro- ducing certain articles. The formula used herein is based on Armsby’ Energy Tables and Maintenance Standard, com- bined with Eckles? Milk Standards. The author is aware of the fact that there is some differ- ence of opinion as to which feeding standard is most nearly accurate, and the standard here used may be changed slightly without seriously affecting the use of the method. Such modi- fication as the user wishes to make or finds desirable may be applied with little change of formula. Even another standard or basis of food requirement may be used. The Feed Unit System with the Scandinavian Feeding Standard may easily be substituted. This system would be even more simple and would no doubt give satisfactory results. The Energy Method is used because it is growing in favor in this country at the present time and has given excellent results in practice. It is thought the discussion of other items of cost will not only serve the purpose of furnishing a method of cost estima- 1 U.S. Department of Agriculture, Farmers’ Bulletin No. 346. * Missouri Agr. Exp. Sta., Research Bulletin No. 7. PREFACE Vii tion, but will show where increases or decreases come about, the effect of increase in the price of labor on final cost, or perhaps where costs may be reduced in one item or another. The author wishes to acknowledge the helpful advice and criticism of Professor O. S. Morgan. He also is grateful to Helmer Rabild for data on the ages of cows. CARL W. LARSON. New York City March, 1916. 4 a iy a 1 ih Cy ih i Me A SaKi a" 1 a aye fit “on may | oe ‘a } ee) CA aha oe nae a nee Pa K A ee ins Sh aE | ely iat nie yA A ee) yt ts) Cea A: Prat ; ibaa ri a a | vie at ae oe SM RW | h qa a ri ARO Me | EWP) weal ‘ioees ited J ‘ 1 ( yon ny Ai ¥ ; CONTENTS PAGE 1E THIST OB pe CIO, BIRR G SE CI OG A BELO RIGGED HOt GOO noo are Vv ANESES COENEN ora staves oes cued elsy ceat ato osras chee iaticced sol aie als naael sec cnet eveseile rs oyeaes aver © xI CHAPTER whine RP UNCTIONS OR Ac COST SYSTEM so \4ic09,4/«) isle svaloie Se isis alle aiciavah I TS AERIS COST HED a eco) a/et aia! chiat are) dlavaeh ald 'ove\e vrs oh stevine Ghd al hdtehel boise ele 6 PE Rar COS TAO RK MGA ROR diac scis aoa ve Oe 8 Na aa eee yen Salas 19 ere ety oS OSIM OFS TEEESIN GS is <6 o'c co. <7s cralle rule ecacsielelcvavenchetme ate ve ttre reie ts 24 Ne EEO OOSINIORY (CATE SY valeis ao oiseis clas Stesiaie oksCe 4 Vater en eoaaete 27 Neer BE bs COST TORE BIDDENG cis 6 c.e.c + 4S caches 810.010 aie aaieretaarereuehevairshe¢ 38 Meee EAS OST ORR SLE Se ant ss ate co 5.3. /snsvargrerbice s) suo. a1a intel sf Se ete eve arate 40 Wise MASCELLANEOUS EXPENSES. 4) 5.5 <5: slo carasins s +s 0.0 acitinebewes scares 43 XS, Creepin roRt CALVHS) AND MANURE} «ic aie). <0» « s/njelareies aleidicte vie 46 Ne APPLICATION AND) USE) OF BORMULAG 46.2270 s sis. atamhiga ale a aulesls 51 PES TEPPLO GRADER VE Widener tne JUS Late SIRNAS rat oS oie Jag sl Rave) tieye a l'ap 4 A) famat ae eek cae o 55 } j ‘ hi ¥ Coins bg ate Vv, ¥ Cae rt Naetie in GA ¢ L \} j ‘ ; ¥ by , ey | 5 H y ye ‘Pawel rN aes oe pee ed Kid Cerin i a) ALC, UM Fd , wn ' Ais i ‘" } by i ’ win ee : ‘a VP ni LAL WA Aton i" vai vary Fi Pins t | : i al t eet: | vel BN i ' Seah eae || iy LW onda INTRODUCTION Tue efficiency wave that has gone through our factories in recent years is reaching the farms and dairies of the country. Because of cheap land and the great natural fertility of the soil, because new lands have been opened up almost every year, and because the farmers have been able to succeed with- out efficient management, they have been the last to make a systematic study of operation and cost of production. Cost determination is essential to efficiency. It not only furnishes a guide to a profitable selling price, but also enables the pro- ducer or manager to direct and control the different factors of cost. A complete and properly arranged cost statement en- ables the dairyman to study and to compare methods and finally to determine by which method milk can be produced most cheaply. Milk is one of the most important of our agricultural prod- ucts. There is no substitute for it, and it will always be in demand. Such proper adjustment as will encourage the dairy industry must and will be made. The consumer eventually will pay the producer a reasonable profit. The results of surveys and studies of cost estimates, however, indicate the existence of rather startling conditions. Some of these are so significant that it may be appropriate to quote at some length from the discussions of conclusions made by men who have studied. the concrete situation. The most sweeping statement is made by Professor J. B. Lindsey,' who, in discussing the results of an experiment covering 15 years, Says: “Tt is very evident from our own figures and from those derived from other sources that under present conditions it is not satisfac- tory business to attempt to produce reasonably clean milk under 1 Massachusetts Agr. Exp. Sta., Bulletin No. 145, pp. 20-21. xii INTRODUCTION the most ordinary conditions for less than 5 to 53 cents per quart at the farm. In fact, it is doubtful if practical business men would consider it as a business undertaking unless they were able to se- cure a price per quart for their milk at least 10 to 20 per cent in advance over the cost of production. “The cost of production naturally would be considerably in- creased if the producer invests capital in a modern barn and well- equipped dairy house, if his farm is located where taxes or labor is high, if he purchases nearly all of his feed, if he employs a super- intendent or charges a reasonable sum for supervision, or if he makes an inspected or certified product. ‘““Why has the producer received so low a price? It is the belief of the writer that in the past a great deal of milk has been made and sold for less than the cost of production. In making an attempt to gain a temporary livelihood from dairying, many have sacrificed the fertility of their farms, employed the most primitive methods of housing and caring for the dairy stock, while the family have cared for the milk and dairy utensils without credit. The dairy- man has forgotten or neglected to estimate his time at a fair value and to take into consideration the cost and depreciation of barn tools, dairy utensils, and such perishable foods and supplies as brushes, salt, soap, ice, bedding, bull service, veterinary services, and the like, all of which are absolutely necessary. In other words, the keeping of accurate accounts and the application of the ordi- nary business methods have been too often neglected. Such methods on the part of the producer as against the organized business method of the contractor have resulted in a measure at least in the estab- lishing of a relatively low wholesale and retail price. “Now that health authorities are with right demanding better dairy methods, the producer is indeed confronted with a serious problem, namely, how to conform to modern sanitary requirements in the face of the increased cost of labor, grain and tools and pro- duce milk at a reasonable profit. He is meeting this problem at present in a negative way, by selling his cows and trying to turn his attention to other lines of agricultural industry.” Dr. A. L. Thompson,! in discussing the results of his inves- tigations of cost of producing milk on 174 farms in Delaware County, N.Y., is almost as skeptical of the dairy business. He found that: 1 New York Agr. Exp. Sta. (Cornell), Bulletin No. 364, pp. 140-141. INTRODUCTION xiii “There were fifteen herds, or about one herd in eleven, that showed a profit. There were forty-six herds, or about one in four, that produced milk for $2 or less per hundredweight. At the prices of feed, labor, and use of capital figured, the average cow in Dela- ware County failed by $32.14 to pay expenses. To state the results in another way, the average cow paid all costs excepting the value of hay and forage that was raised on the farm. For this hay and forage the cows paid 28 per cent of its farm value. “Some farmers keep unprofitable cows for the sake of having manure to use on their land. If the use of this manure is the cheap- est means of building up, the land, the system is justified, but it is possible for the manure to cost more than it is worth. With the foregoing valuations for labor, feed, and use of capital, in order to have prevented a loss on the dairy enterprise in 1912 manure would have had to be worth $6.85 per ton in the barn. T he crops generally grown in the County — corn, oats, millet, and hay — do not justify paying such high prices for manure... . “The question might be asked, how do these farmers live when they sell hay to cows at a lower figure than its farm value, or when they work for lower wages than the rates indicated, or when they accept a lower rate of interest than 5 per cent. The dairymen of Delaware County are doing one or more of these things.” Although the author does not agree fully with these con- clusions, they emphasize in a forceful way the importance of a thorough study of the whole subject and especially the need for a uniform basis and a correct and fair method of cost accounting so that the industry may be placed on a sound economic plane. Although as a rule little study is made of costs on the farms of the United States, still adjustment does take place. As soon as the price of milk becomes a little greater than the cost of production, land and cattle advance in price.. The adjustment is not always immediate, but when net returns of the farms or bank accounts show that the in- dustry is profitable in some cases, others extend their farm operations to include dairying. In pointing out some of the items of cost that it is thought other writers should not have included, the author is not doing so for the purpose of defending the consumer and some dealers who attempt to keep the price down, but if possible xiv INTRODUCTION to determine a fair and definite method of cost accounting that will be generally accepted. The different items are dis- cussed. separately. A cost method is important to the individual producer in showing whether his dairy is profitable, whether some opera- tion costs more one year than another, and possibly in sug- gesting some means of producing milk more cheaply. A defi- nite and correct system, used as a standard, should make it possible to compare costs in different sections of the country, and eventually to determine a price that will be fair and reasonable to the producer and at the same time satisfy the consumer that he is paying only what is equitable for the capital, labor, and other expense necessary to produce milk. Rough estimates and errors have the opposite effect. Although in a great many localities surveys show an actual loss in dairying when all costs are included, still the dairymen usually are successful farmers, and dairy sections and dairy communities are almost without exception prosperous. This, of course, may be difficult for the consumer to understand. Dairymen who are making a special product and getting a special price for it are in most cases satisfied, but in those communities where conditions show the dairy industry to be unprofitable, there are several reasons why dairymen continue in the business: 1. On account of changed conditions some are producing _milk at no profit or at a loss. An improved method of ship- ping milk may be a factor in this. A dairyman who lives near a city is able to sell his straw, stover, and other feeds at a higher price, and perhaps also his labor is high priced. With improved facilities of transportation he is obliged to compete with a farmer who occupies cheaper land and who places low values on his coarse feeds. 2. There are those who are satisfied to produce milk at actual cost in order that they may get some return for labor that they could not use without the dairy.. To illustrate — assume that there are two farmers, each with r6o acres of equally good land, one having to cows and the other none. Now we may suppose that the farmer with the 10 cows sells INTRODUCTION XV his milk at exactly the price that careful and accurate records show it to cost. Figuring roughly that labor was charged at $30 per cow per year, the farmer with 10 cows would then have $300 more than his neighbor at the end of the year, for he would spend no more for his labor. In the summer his chil- dren are at home and do the milking, and during the winter it can be done by the farmer himself. He is therefore $300 better off at the end of the year than his neighbor. Some contend that this is a division of labor, others that it has nothing to do with the actual cost of milk. It is nevertheless one of the important reasons why some dairy farmers are apparently more prosperous than those on similar farms and without cows. 3. Some dairymen have land which can not be used for anything except pasture, or have -stover or inferior hay and other feeds that can be utilized for milk production, but that could not well be marketed. 4. There are those who found the milk business profitable when feed, labor, and other expenses were cheaper, and although their price for the product may not have advanced in the same proportion as cost, still they continue in the industry in the hope that they will eventually get a higher price for the milk. 5. With some farmers a few cows fit in well with the gen- eral farm scheme. To this class belong those who have a little pasture, those who want a certain quantity of manure for a particular crop, and those who want a certain small cash income throughout the year. It is the farmers with small herds, more than any others, who produce the bulk of the milk of this country, and keep the price low. The above reasons are not given to justify low prices of milk, but rather to explain why some are producing milk although when all actual costs are counted the business does not show a profit. iy iri ni : A eh Nah 4 1 Ripace ve. ‘ 4 ial OWN | . Roda OP (i i af ip sent a iw indy OR KE nae i havin’ Paiva aie eer ete ) aterenen : be et Verb. Wey - wi Wi Di) S\N inh yy jn NaN wy vi ty Ve Be ek A StS at ry, ne hare heh tinkoal tty bi) mie ny f , 4 Y ty ay i, pay mea ALP Ww s er § a A i D cho) RSS wf Vr ER TURES 4 afl Wipe Tall ty EGE ree Ve ye AY Ay Wea y Ae, ea ie bah ‘nA - Laney Q We A i ‘Ah i a, * ‘ iy en \ i f hy ne), vine) a j i : PCI RIAD, | 8) Aidt Be ase Meh He a ae YS ane iis ua A TaN : his } * ' N ee 4, , fehl ,, ian \ +h ir ‘ u Ahi) (ia ‘vii ae tea Wd ‘py De ’ iat yer f P (ware a! « : \ i ' Hwy ¢ PIN) af hy my AG (ie a \ ‘| ee Vat i hie riers} » ‘ Kae , i tie weiner a y hae tie va i 4 eh vt Aayy’ Gel i) aes Wh a Pe ae Aiy " on, rn " ia ciesie Whine Seles IQOQ-I0 40 31 27 31 24 Stanleys| WISCONSIN. ws eee ak sis c ee IQI2-13 3 28 34 39 37 MomalasWASCONSION sete tginie steele I909-10 21 36 35 31 eit Waukesha, Wisconsin............. Igo09-I0 7 19 26 22 16 Waupaca, Wisconsin.............. IQI3-14 58 47 36 54 21 Waupaca, Wisconsin.............. IQI4-I5 78 tI02 55 48 45 Waupuns Wisconsin. ..22. 00-5 426 IQII-12 47 39 20 31 35 West Salem, Wisconsin............ I9Q0Q-I10 40 44 56 40 32 West Salem, Wisconsin............ IQIO-II 25 49 33 44 42 Whitewater, Wisconsin............ 1909-10 23 39 38 18 29 Wialtses"Wisconsine. o)..'.025.cc see oe IQ13-14 44 31 42 65 42 MOG Es krastvaimiciads eta teiots te otro eraisiene as 1916 2,353 1,962 1,821 1,641 It will be noticed that there is an increase in the number of three-year-old over the two-year-old cows. This is accounted for by the fact that some are not bred to enter the herd until three years or almost three years old. In order, therefore, to get a figure for the probable number leaving the herd the first year, an average may be taken of the decrease between three years and six years as the decrease between two and three. This is found to be 237. In some sections a larger proportion of two-year-old cows are discarded during the fol- lowing year than in others. Some discard heifers the first year if they do not produce a certain amount of milk, while others give the cows a longer trial. Assuming therefore that the decrease between two and three is 237, the calculation may be continued as follows: Mier atytwoure nc utecier carries ie icleia ae cites 1,916 BNteraethreese ia catomertoe Cn ean eo gu eO eke 674 Mi Gtalvenitervinc wetetvorvareteuenne be acces. suesgers 2,590 Assumed decrease between 2 and 3.......... 237 Numbers yearsioina ges: on) escntsiace ceils 2,353 The next step is to get the average age at entry. Some dairymen make it a practice to have the heifers freshen at THE COST OF CATTLE 35 AGES OF COWS IN COW-TESTING ASSOCIATIONS — Continued 7 8 9 TO EE ee bs TAN, Be) FQ" EF 8 FO | Total 26 15 7 I ° Ae ge 211 28 20 Io 16 6 Pst wee 232 27 14 ste) I Aeon 02 217 13 II 7 ° 2 I 124 25 20 14 8 2 Chins 291 22 23 19 II 4 SM As ea best iy) ot 415 I5 16 5 3 2 Es RE 233 26 25 II 13 2 At NED OS Woy IME 296 20 17 IO 4 7 251 25 TG: =) TO 6 3 5 214 25 18 a) 14 7 Guy on ae 300 Bede: D054.) 083 4502 (233 190 .€0'' 43.17 Ir 6.) Fr 8 13,856 (Associations — 52.) two years, while others for various reasons do not have them come into the herd until older. 1,916 X 2 = 3,832 GOFAL: ='2.022 5,854. 5,854 divided by 2,590 = 2.26 The average age of entry into the herd is thus given as 2} years. But it is customary to consider an animal two until it is three years old; in some cases the nearest whole number is given as the age. The average, therefore, of the two-year-old ° heifers will be 2} and the three-year-old heifers 34 years old at entry, so one-half year must be added, giving an average age at entry into the herd of 22 years. In the table below the ages.are given in whole numbers. The number of three- year-old heifers, for example, is 2,353, but these are really 3} on the average, and the average age at exit between 3} and 4 would occur at four years. 26 MILK PRODUCTION COST ACCOUNTS Age at Decrease. exit. Gh SE AR VS 711 4. X 391 = 1,564 5 i 24k = 705 Ox OOmn— Ooo 7 X 373 = 2,611 Ot Que A nO 9 X 451 = 4,059 Lox) Tor) =) 1,500 It X 269 = 23950 I2 X 43 = 516 I3) < 2EO. = 1)'0,430 TA Done ey (tigate TS) (a e20r as 390 OnE 6 = 96 7X 5 = 85 EO) ux 5 = go TO o = ° ZOU I= 20 Total 109,716 The total, 19,716, divided by the number of exitants, which is 2,590, gives the average age at exit as 7# years. The aver- age age at entry we found above to be 2% years, so that average life is 44} years. It is probable that if the present standard is maintained the years of usefulness will increase as the associations become older and as better care is given the cows. ‘This, however, furnishes a figure which should be very near what may be expected, and if the cost of cows is computed on the basis of depreciation which replaces them every 5 years the herd will be maintained. There are many factors that shorten the economic life of a cow. Death is a small factor, and only accounts for 1.69 per cent in Pennsylvania dairies and 1.31 per cent in Michigan.! Udder troubles, tuberculosis, failure to breed, and accidents are some of the other causes for a shortened period of usefulness in milk production. Some valuable cows which continue to breed are kept after they are not profitable as milk producers, but this number is very small. In the formula below account is not taken of the cows 1 U.S. Dept. of Agr., Professional Papers, Bull. No. 341, p. 65. THE COST OF CATTLE 37 that die or those that can not be sold for beef; in general the relatively small number would have little effect on the average. With a figure for the probable length of usefulness of a cow to determine the depreciation per year, all that is necessary is to subtract the final sale price of the cow for beef from the cost upon entry, and divide the result by 5, the average length first cost — final price length of life With a cow weighing 1,000 pounds, and cows selling for 4 cents per pound, and with a first cost of the cows of $65, the of life in the herd. The formula would be depreciation per year is 2-85. The depreciation would be quite different if $200 cows were bought. In that case it 200-40 would be =$32 per year. A few good calves may soon pay this extra cost, but when it is charged to the cost of milk it is an important factor. Depreciation is least when large, common stock is kept, for at the present high price of beef large cows can be sold for almost as much for beef as they could be raised for or bought as dairy cows. Some make it a practice to be constantly buying and selling cows, but this encroaches upon another business and should not be included in the cost of producing milk. Interest, taxes, and insurance are other charges in the cost of cows. Interest may be figured at the same rate as above, 5 per cent, and taxes also at the same rate, although in many sections it is a common practice to base the taxes on the land, no greater taxes being charged where 50 cows are kept than where there is only one. Dairy cows are seldom insured against death by disease, except in the case of particularly valuable animals. Insurance against fire and storm is a small item. The total annual cost of cows is, therefore, as follows: 65-40 Depreciation, So ys OSU MUR $5.00 5 insuxancel posnatorg per Cet. ls. sce ciaissccce ese ss Wate sei AXES MS 2.yO late AIMeEn CNC mnie nas coins e!selata nee 65 IMLETestio Gyalbs Gem eL CLs tusie sisters «chess w cisatete tats 3.25 WotaliGost Per COW PEF VERE. fovie sees ee ia viaje oss $9.21 CHAPTER VI THE COST OF BEDDING On the farm with a small dairy, especially where located some distance from the city or from markets, the problem of bedding is a small factor. In localities, however, where straw can be sold at a good price and where a large number of cows are kept bedding is a material item of cost. A great many substitutes are being used for bedding for dairy cows, sawdust and shavings being the most common. These are in quite general use on farms where high-quality milk is produced, because of the difficulty of getting straw that is free from dust. It has been thought by some that sawdust and shavings are injurious to the soil, though this has not been demonstrated. It is, however, certain that the manure is not so valuable as when straw is used. Waste hay and stover are also used to bed cows, but usually these materials contain too much dust. When the cows are kept tied in rows and on a platform, the shavings and sawdust can be used with less work and will keep the cows cleaner. Baled shavings are preferred to all other kinds of bedding, for they can be handled with less labor, will absorb the liquid manure well, will stay where placed, making it possible to keep the cows cleaner, and are relatively freer from dust than straw or stover. Where the floor is tight and smooth both sawdust and shavings can easily be removed. The amounts of the various beddings needed will depend upon the management, the length of time the cows are kept in the stable, and the nature and condition of the floor. The absorptive properties of different bedding materials are given by Doane! as follows: 1 ““ Tests of Material for Bedding Cows,” Md. Agr. Exp. Sta., Bull. No. 104, Pp. 9. THE COST OF BEDDING 390 Water absorbing Pounds of bedding Material. power of bedding. required to absorb for 24 hours. OE SEOMET raed is tiara icc hil al chats relat te 205 4.0 Re WHEAL SEEAW oon tc cay elles Hensice ses 2.0 5.0 MUmGuE witesty Straw etel- (0 lssayels|o'm «yene's 2.0 5-0 Sa rUSLie ee sve merce Hattie ve) eh cteleier shake ators 0.8 12.5 AVERAGES jo id'a x cies Se emt ad tala aie a's ohare 2.2 4.4 Before making a calculation of bedding cost it is necessary to know the system practiced — whether the cows are kept in at night, or for how long each day, and the length of time on pasture. We may assume that they are kept in the barn 24 hours per day for 8 months. The other four months of the year they would be in the barn a few hours perhaps, but would likely not use bedding, except a little to absorb the liquid manure if there were no other means of collecting it. The amount of bedding needed per cow per year would there- fore be 5 X 240, or 1,200 pounds of wheat straw, 12.5 X 240, OF 3,000 pounds of sawdust, and 4.4 X 240, or 1,050 pounds of shavings. If we assume straw to cost $5 per ton, sawdust $1.50, and shavings $6, we get costs for bedding with straw, sawdust, and shavings of $3, $2.25, and $3.15, respectively. The prevailing price can be substituted in particular cases. Rasmussen! says that bedding cost at the New Hampshire Station one-half cent per bushel for sawdust and one and one- half cents for handling, making a total of two cents, and that on the average 200 bushels are required per cow per year, making a total cost of $4. Minkler,? of the New Jersey Sta- tion, bedded cows with one bale of shavings per 20 cows, at a cost of $5.30 per cow per year. 1 N. Hamp. Exp. Sta., Ext. Bull. No. 2, p. 14. 2 New Jersey Exp. Sta., Thirty-first Annual Report. CHAPTER VII THE COST OF SIRE THERE are two factors that determine the cost of the sire per cow, namely, the expense of keeping the sire and the number of cows served. The first cost of a bull varies greatly, and ranges from the cost of raising to hundreds and even thousands of dollars. It requires for a particular herd no more expenditure to raise a good bull than a poor one, but the initial cost is more, and if the bull has especial promise or has been tried and especially good animals secured, his sale price and also his intrinsic value may be very high. The effect of a sire that will get daughters with greater production ability than their dams is worth much to the herd that is being developed. From the standpoint of cost of production of milk of a particular generation, it is not correct to figure the cost of sire on the basis of an expensive animal, for a cow will be no better as a producer and no more economical in her production because of the use of a good sire in getting her calves. The calves are of greater value, which will increase the cost price of cows in the next generation. A bull that will be likely to give calves equal to or better than the 8,500- pound producers taken as a basis of calculation in a preced- ing chapter would cost perhaps $50 when a few days old. It would cost somewhat more to raise a bull to two years of age than a heifer, but the bull could be used some during its sec- ond year. It is reasonable, therefore, to assume a cost of $100 for the bull at 1 to 1% years of age. The expense of keeping a bull is somewhat different from that of keeping a cow. More room is required and more bédding is needed, while the feed will be somewhat less than that required by a high-producing cow. The taxes, interest, and insurance should THE COST OF SIRE 4I be considered on the same basis as in the case of cows. The depreciation is greater, because the initial cost is higher, and the period of usefulness in a herd is no longer, on the aver- age, though sometimes the bull may be sold at a price greater than he would bring for beef, for use in another herd. A bull usually is heavier and, unless old, will sell for more as beef than a cow. On the average, 4 years is as long as a bull can be used in one herd to advantage, unless a large herd is kept and several bulls are used. In this case the bull could be used with cows from other bulls. On the basis of $100 for the sire, the following cost per year must be charged as a part of the expense of producing milk: GE Rae oe ites eter te aiet is ra tanay suas inter oh ears Pei heh he Stan ads $50.00 PabOr, HOG MGUES AR POLE Ss a). e's ots si PEs he ral ated aledehes 24.00 Depreciation, $100 to $60 in 4 years. ............--. 10.00 Interest on! Groolat 5 percent \. es eee siete 500 imsurance, Sroolat O12 per GENE: sq. <)-e))-13.5 a} olejsle mis 30 MAKES ps OVaAb ByPET COME. sieracl «'s/si0'e seve) shel cbereeveieieielsr aie 1.00 Mlotalicost, Wel Vedwa aida skn a tele claire eerste ita $90.00 CredrGtor manures ol ara wicise cleo aloererersraets 20.00 INGE GOSHEN Veale nos a mista aeolsneie cic ats so! ere) sesincetslieerenctele $70.30 The number of cows served by the bull is the greatest factor in the cost per cow. A bull will serve as many as 100 cows during the year, or even more, but in practice the service is not regular, although an attempt commonly is made to have fresh cows at different seasons. It should also be remembered that there are not so many or seldom as many as Ioo cows in the herd. The greater part of the milk of this country, as is suggested above, is produced by small herds, and it is in these that the bull service is so high, especially where expen- sive bulls are kept. Following the table above, with a herd of 10 cows the service per cow would be $7.03 per year, while in a herd of 20 cows this cost is only one-half as much. The manure produced must be considered as a credit. It is not quite so much in value as from a cow fed for large production. For a bull more bedding is required; the labor is about the same as that required in caring for a cow. The bull usually is kept in a separate pen, so that more time is required to 42 MILK PRODUCTION COST ACCOUNTS groom him and clean his stall, but the time spent in milking the cows is saved. The cost of the sire is greatly reduced by codperation of owners of small herds. Where several farmers in a neigh- borhood organize and form what is known as a Bull Associa- tion, this burden of expense is greatly lessened. There may be some inconvenience in such a plan, and there is also dan- ger of disease being carried from farm to farm, but these and other apparent objections are being met, and the plan is destined to prove valuable in building up our dairy herds and in decreasing the cost of milk production. CHAPTER VIII MISCELLANEOUS EXPENSES On a well-equipped dairy the miscellaneous expenses are considerable. One or more of the items mentioned below may not be necessary as costs for a particular dairy. For example some dairies have good springs or an abundance of cold water, so that ice is not needed. Under conditions, however, where the milk must be prepared for shipment in a short time, ice may be needed, even where there is a good supply of cold water. In some sections ice can be stored at a small cost, while in other sections it is necessary to buy ice at relatively high prices. According to Rasmussen! about one ton of ice is needed per cow per year to cool the milk of an 8,500-pound producer, this being the amount produced by the cows in the Wisconsin herds to which these formulae have been applied. This makes a rather large item under conditions of high cost of ice, but the amount cooled is more than twice the produc- tion of the average cow. The actual cost of ice in the 174 herds of Delaware County, New York,? was only about $.50 per year per cow. More than one-half the dairies of this country use no ice at all. Supplying wood and coal for heating water and for steam where sterilizers are used adds another annual expense item of 25 to 75 cents per cow. Tools and special equipment such as scales, curry combs, brushes, cards, clippers, forks, shovels, and carts and carriers constitute another expense, which will amount to 50 cents to $x per head on a well-equipped dairy. The utensils needed, including pails and strainers, sterilizers, cans, and other tin- ware, will cost about $1 per year per cow. Supplies such as medicine, salt, soap, disinfectant, and fly exterminator cost 1 New Hampshire Exp. Sta., Ext. Bull. No. 2, p. 15. 2 New York Agr. Exp. Sta. (Cornell), Bull. No. 364, p. 133. 44 MILK PRODUCTION COST ACCOUNTS from a few cents to $1 or more per cow. In surveys in New Hampshire Rasmussen! found that medicine alone amounted to about 45 cents per cow. Another incidental expense is that for veterinary services and for the supervisor of cow-testing associations where such are used. On the average dairy the dairyman should be able to handle ordinary diseases and should seldom be obliged to call a veterinarian. An occasional visit from a veterinarian is, however, necessary. The supervisor of a testing association does a necessary work in herd management and can usually do it cheaper and better than the dairyman. The cost of this service depends upon the size of the herd. An average charge of $1.50 per cow per year will cover it in most localities, while the veterinary fees ought not to exceed 50 cents to $1 per year per head. Where the milk must be delivered to a station or creamery, or even to a city, which involves the expense of hauling and railroad transportation, a very material expense is incurred. In the investigation of conditions in New England by the Boston Chamber of Commerce? the average cost of collect- ing and hauling to the station was about one-half cent per quart, while the cost of railroad transportation on different lines averaged about the same. With the 8,500-pound pro- ducers the cost of hauling and transportation at these rates would be over $18 per year per cow. Long hauls with small quantities of milk in some cases are made at a cost that makes the milk business unprofitable. Codéperation in hauling greatly reduces the cost to small producers. In studies by Hopper and Robertson * the average cost for delivery of 100 pounds of milk was 11.7 cents, with an average hauling cost of $145.16 per farm per year. This, although another item of legitimate charge to the cost of production of milk, in some cases is not a real extra cost. Often the country boy delivers a can or two of milk on his way to school, so that although an actual expense would 1 New York Agr. Exp. Sta. (Cornell), Bull. No. 364, p. 133. 2 “Tnvestigations of Milk Situations in New England.” 3 New York Agr. Exp. Sta. (Cornell), Bull. No. 357, p. 151. MISCELLANEOUS EXPENSES 45 otherwise be required to deliver the milk, it is done in this way at no real cost. The total of $18 for hauling seems high, but it is a reasonable charge. At 11.7 cents per hundred, hauling 8,500 pounds of milk costs $9.80, leaving about $8 for railroad transportation. When this is paid at the farm this item should be considered in determining the price at which the milk should be sold. All these costs may be brought together as follows: NGOS TACOMA De ete aa sek rene Pe cia la evens e's foie le ater shatetepya evans $1.00 Woodard Goaltiarern seat sires ora eis: «ran alice Sater oeraers 75 UWitenstlsemy sete cian Metta aay sce ecilars i aldanepaterctaicie tant I.00 SUP LSS aye Par enn ee Ey eesctey atte aS cls cc ysia Wachee a avateN I.00 Veterinary service and tester...................008- 2.50 Haulingiand transportation. 26.5) « +-.5\<'s- snes ees 18.00 Total miscellaneous expense................... $24.25 These items cover conditions above the average, but no better than are necessary for the production of high-grade milk such as is now being demanded. Most farms use no ice, no wood or coal for steam, and no sterilizers. The items of tools, utensils, and supplies may be reduced in some cases, and the cow tester is not an expense on most farms, although with this service the cost would in most cases be returned many times by the increased efficiency of the herd. Not only do the records of the supervisor of the cow-testing association show the profitable and unprofitable cows, but the tester is a great help in the selection of calves to be used in future herds, thus making intelligent breeding and herd improvement pos- sible. The large item of $18 for hauling and transportation should be deducted if the milk is sold at the farm and is received there by the dealer. CHAPTER IX CREDIT FOR CALVES AND MANURE Ir is difficult to determine an average credit for calves, as they range in value from almost nothing to $50 or more when born. The calves that can be sold for the high prices, of course, add an expense to production, namely, the cost of phenomenal breeding stock with very highly bred, high pro- ducers. The added expense of caring for such animals, the expense of advertising and selling, and the great increase in depreciation and risk must all be included when the larger credit for calves is allowed. It is assumed for present pur- poses that the primary business is the production of milk. From an ordinary milk herd the calves usually are sold as veal. The number of calves to be credited to the herd each year will not exceed four-fifths of the number of milch cows, and when failures to breed, accidents, and deaths of calves are considered, the number to be disposed of will not average more than three-fourths of the number of cows in the herd. Some calves must be kept to replace the cows, which, it has been estimated, must be replaced on the average every fifth year. This gives a credit per cow of three-fourths of the price at which calves are worth in initial cost. The one-fourth is not credited to the cows, for no charge is made as the initial cost of the calves raised. When all the calves are credited to the cows, the initial cost must be included in the calculation of cost of cows. The price at which a dairy calf can be sold when the milk of a cow becomes normal, usually in three or four days, is in most instances very small. For veal, a large calf when fed and marketed at best advantage may bring a price that will warrant the expenditure of $5 to $6 and in exceptional cases a little more for raising, but many calves do not pay for the CREDIT FOR CALVES AND MANURE 47 milk consumed and the labor invested in them. With a fair- sized cow, such as is assumed in this discussion, an average of $4 per calf is a fair sale price, and if fed 6 weeks the value of the calf for veal would likely not warrant an initial charge of more than this. Three-fourths of this gives a credit of $3 per year for each cow in the herd. Under conditions prevail- ing in many sections the demand for heifer calves from cows as good as the standard assumed herein would command as much as $10, but of the three-fourths that could be sold about one-half would be male calves, so that the credit possible under these conditions would add but little to the credit per cow allowed above. The actual value of the manure produced by dairy cows depends upon the kind of concentrates and roughage fed, the nature and condition of the soil, and the productive value of the land and the value of the crops grown. In cost estimates various methods have been used to calculate the credit to be allowed each cow for manure, and values of $8 to $36 are given. Perhaps the most commonly used figure is $15. Ras- mussen! arrives at this figure by assuming that 13 tons are produced and the fertilizing value of fresh manure is $1.90 per ton, making a total value of $25. From this he deducts two-fifths for hauling and loss due to leaking and fermenting. The cows, however, should not be charged for careless hand- ling of manure, but should be given credit for it to the limit of practical methods of conserving the material. Rasmussen, * like most other authors, bases the value of the manure upon the cost of mineral fertilizers required to furnish the fertiliz- ing elements in similar amounts. If the land of a particular dairy needs these elements, and if they must be purchased in the form of mineral fertilizers where not supplied by the dairy, the method of basing the value of the manure on the cost of the commercial fertilizers needed to supply the same quantity of the fertilizing elements is correct. The humus furnished by manure is of considerable value on some fields, while others seem to produce as well with commercial fertil- izers when a proper rotation is followed and green crops are 1 New Hampshire Exp. Sta., Ext. Bull. No. 2, p. 16. 48 MILK PRODUCTION COST ACCOUNTS turned under. The value of manure is thought by some to be overestimated when based on the fertilizing elements it con- tains. When the full amount is credited at cost price of the elements and the cows are fed a heavy grain ration, a large figure for manure is obtained. In an experiment by Roberts! in which 18 cows were kept in the stable and given a fairly liberal ration the results indicated in the table below were obtained. The liquid manure is included. The value is based upon a price of 7 cents per pound for phosphoric acid, 15 cents for nitrogen, and 4.5 cents for potash. 18 cows for Average for one day. I cow per day. Weight/of cows, pounds... Nie c0e ene nsee es 20,380 Trae Food consumed) pounds 42.47 -iein eis eles 1,347 75 Water drank poundsznnan une eevee 876 49 Total: excretions, pounds, ....:.....:.... 1,452.5 81 INIEFOGEN WPOUNGS sme ci nei eUiiyage hae nearer ees 7.35 41 Phosphoric acidspounasy cil cteieee ae ae 5-01 .28 Potash poundsean schisrcne en citire sitet 7.40 41 Valuetotinitrocen:: icin wade curses ton $ 1.10 $ .06 Value of phosphoricjacidiys.3. 5. c kine ci. YS .02 Maluecotspotashitnt ian caeet) sich ead dinn arc ene 133 02 Lotalivaluerenmancces ss nrte eich see eres $ 1.78 $ .10 Waluespertonyanicd sage cctiGmictei ane sees $ 2.27 Value per animal per day..............:..: .093 Value per 1,000 pounds live weight per day.. .082 Value per 1,000 pounds live weight per year. $29.82 From this must be subtracted the cost of hauling the ma- nure to the field. At 50 cents per ton” and on a basis of 12 tons, the deduction is $6, leaving the value for manure as about $23. Some loss takes place even under the best known system of handling manure, but the value of the humus and the straw used for bedding is not charged. The amount ? and kind of grain fed to the cows is a factor in manure value, feeds high in protein making more valuable manure. A sum- 1 New York Agr. Exp. Sta. (Cornell), Bull. No. 27. 2 “ Cost of applying manure,” Minn. Agr. Exp. Sta., Bull. No. 145, p. 48. 3 “ The Feeding of Crops and Stock,” A. D. Hall, p. 234. CREDIT FOR CALVES AND MANURE 49 mary of studies in the manurial value of excreta of milch cows by Sweeter! shows the relation of feeding to manure value: 1. “The feces from milch cows contains } of the nitrogen, 2 of the phosphoric acid, and 4 of the potash of the food. 2. “The urine contains 3 of the nitrogen, almost no phosphoric acid, and # of the potash of the food. 3. “The milk contains less than 3 of the nitrogen, } of the phos- phoric acid, and 75 of the potash, or less than § of the manurial value of the food. 4. ‘“‘When the urine is allowed to waste, more than 4 of the food, or 63 per cent of the manurial value of the solid and liquid manure is lost.” Another method is to compute the value of manure on a basis of increase in the value of crops. In farm management studies by the U.S. Department of Agriculture? this plan is being followed. The average value of the crops, corn, pota- toes, wheat, oats, and hay on well-stocked farms in Pennsyl- vania is given as $15.80 per animal unit more than on similar farms with few animals. The animal unit, however, includes animals other than dairy cows, which supply more fertility than any other domestic animals. In similar studies in Mich- igan the corresponding figure has been estimated as $8.22. The difference is accounted for by the greater need for mineral matter in the Pennsylvania soil and by the better care given manure in Pennsylvania because of its higher value. This difference shows that the value depends upon conditions and needs of the soil of the dairy farm, and must to a large extent be calculated with respect to each particular case. The in- crease in crop value, however, usually is underestimated when long periods of time are considered. Under conditions where cows are well supplied with concentrated feeds and where the manure is properly cared for, a cow of 1,000 pounds weight will furnish $20 worth of added fertility per year. The prac- tice in England, which is covered by a law affecting landlord 1 Penna. Agr. Exp. Sta., Bull. No. 54, p. 7. 2 U.S. Dept. of Agr., Professional Papers, Bull. No. 341, p. 96. 3 Jour. Royal Agr. Soc., 193, Reported in Jan., 1915. Jour. Board of Agr., PP. 931-934. Also “ Feeds and Feeding,” Henry and Morrison, p. 277. 50 MILK PRODUCTION COST ACCOUNTS and tenant, gives a tenant credit for all manure resulting from purchased feeds given to stock, on a basis of 3? of the total value of the phosphoric acid and potash in the feed, allowed for all unused manure. A credit of 70 per cent of the total value of nitrogen is allowed when the stock is fed on pasture, and of only 50 per cent when it is fed in the barn- yard. When one crop has been grown after application of the manure, a credit of one-half the above amounts is allowed. There are tables in the English publications referred to above giving the amounts of nitrogen, phosphoric acid, and potash voided from the various grains fed to dairy cows. Given the quantities of feed consumed and the prices for the elements needed on a particular farm, the real value of ma- nure under particular conditions of soil and feeding can be definitely ascertained. CHAPTER X APPLICATION AND USE OF FORMULA The costs and credits incident to milk production may now be summarized. Under the conditions stated for each item, which include a particular size and kind of cow, producing 8,500 pounds of 4 per cent milk with feeds at stated prices, with the system of management given, and with a good barn well equipped for the production of high-grade milk, cost records will show the following as actual costs in the production of milk: Tota Cost. oe dg 7 SNES GS bee oe TRE SR i OP $75.26 PUA DOT ate sigh Me een ela yaa ae bic esalcisorerd ale 27.00 UMMM AON Gs ats ate sue Gn tha ee eo me 8.24 Mem AUC Mp renee eelke tiats tate mate Shida sch sie aree 9.21 PMC ee ede at paid Sta choy ae aes ecole acone toe 3.25 (igh MSPS, Sch ake Bene tia Gea Pin Sa a cH Fa) DEISCENANEOUS EXPONBES.. 665. o cie.e cis sete 2s 24.25 $150.75 CREDITS. RRA sh LAU eRe 2 Jedd ore tacts Sin fia es 6 $ 3.00 SE VETTING oh cde. oe Rater Alec mre Wine aoeernue ee 20.00 23.00 En Comp Penicow Per YEA. foie elds Wee aage eas 8 $127.75 The average standard of production of these cows is as- sumed as 8,500 pounds per year, which was also the average production of the 985 Guernsey cows used in the Wisconsin test, upon which the data in this study are based. Figuring 2.15 pounds to the quart, the production is 3,441 quarts. Thus the cost of production per quart is about 32 cents. The cost of 100 pounds, therefore, is $1.50. The Sheffield farms, Slawson-Decker Company, New York,! perhaps the largest independent milk company in the United States, recently an- nounced its price schedule for milk as follows: 1 New York Produce Review, American Creamery, p. 975. 52 MILK PRODUCTION COST ACCOUNTS Months. 1916. IQIs. Aor arith a cade vemerterenge leet aethes $1.70 $1.75 May eee Conscaneortc ese done eae er I.40 I.40 Hl RUN SYP eran Miraes au NS Aa Res nee 1.40 I.40 Alitaisysteeee cea tuk eerecctanche ences ciereiak 1.60 1.50 ATIBUSE Sic veneeicle aap ta ehnanenome ae T. 715 1.65 Septem bere -yuatveesace ecient 1.80 1.75 This is for milk testing 4.5 per cent, which is one-half per cent less than the standard used herein in calculating feed cost. They, however, allow a premium of 4 cents per hundred pounds for each one-tenth per cent butter-fat above 4.5 per cent. Five per cent milk would be paid for at a rate of 20 cents more per hundred. Still further premiums are offered for milk of Grade A, which are provided for in these cost calculations in preceding pages. The winter prices are pre- vailingly higher, but the production then is less. The average price of milk of Grade A, testing 5 per cent, in New York is $2 per hundred pounds. In some sections this price is less. It should be further pointed out that the prices for feeds are somewhat lower than prevail at the present time. At prevailing prices for feeds the costs would be increased to $90.49, and the total costs to $143.36, and the profit per cow may be determined as follows: Sale price of 8,500 pounds of milk................- $170.00 Cost of production of 8,500 pounds of milk......... 142.95 ProfitperiCOwW Ae Ada Gn isec sia eee ERE Ie Sirona ts $27.05 In a 20-cow dairy the profit for the year on this basis is $532.80, in addition to an income of 5 per cent for all capital used in the enterprise. The assumed total capital invested is about $9,000. When the disease risk to the animals is con- sidered, the profit under these conditions is not great, though satisfactory. For the standard herein, however, unusually high-producing cows were selected. The average production of the cows of the United States is only about 3,000 pounds. Animals of this sort present a very different outlook for the business. We may assume that cows of this standard are used to supply milk to the same market, that is, Grade A. By referring to a APPLICATION AND USE OF FORMULA 53 preceding chapter we find the food for maintenance would be the same, and for 3,o00 pounds of milk is as follows: Protein. Energy. MEIN TENANCE 5 SC 2 SOF =a nc ces sie cic wij etoioies ies wives 140 6X 280 =1,680 S000 pounds milk}962 XX 3,000 =.) 1. os 6 sewn 3's 186 .36 X 3,000 = 1,080 shOtaleamMo mnt Meededs. 22,44. faders os creel ciets « 326 2,760 Pern EY oie sciatic 2) da charsis OW a aihiche bie v wle'e(e 90.89 583.63 POY STAR. Cine