UNIVERSITY OF CALIFORNIA COLLEGE OF AGRICULTURE AGRICULTURAL EXPERIMENT STATION CIRCULAR No. 260 August, 1923 AN ORCHARD BRUSH BURNER By W. L. ZINK Brush burner in operation, burning fig prunings. There has been much demand from California orchardists and vineyardists for a brush burner that can be built in a substantial manner at a reasonable cost with the tools and equipment found in the average farm shop. Furthermore, a burner is desired that can be built low, that will permit the making of alterations according to individual orchard conditions, and that is light enough to be pulled by two horses. Recognizing the importance of this demand, the Division of Agricultural Engineering at the University Farm, Davis, cooperating with the Division of Pomology, has designed a burner with the above requirements in mind. TYPE OF BURNER An angle iron frame carrying a suspension or basket-type fire pan is used (fig. 1). By use of this type of fire pan, the strain placed upon the red-hot sheet iron is direct tension in place of bending. Z UNIVERSITY OF CALIFORNIA — EXPERIMENT STATION Therefore, it is possible to do away with the material usually required to reinforce the fire pan. By this plan it is also possible to place the material used in the main frame far enough from the hottest part of the fire that a light type of construction may be used. Angle iron runners are used for transportation. In orchard trials the burner was easily pulled by a team of horses. Fig. 1. — Sketch of orchard brush burner designed by the Division of Agricultural Engineering. MATEEIALS AND COSTS The materials used have been carefully standardized so that there is just one size of angle iron necessary (2V2ff by 2%" by %"), one size and length of braces (20" by 1%" by %"). two sizes of machine bolts (i/2" by 1" and %" by 1"), one size and length of tie rod (y2" round) and one gauge or thickness of material for the fire pan. One burner built at the University Farm, using new material for the frame and the discarded oil tank shown in figure 2 for the pan, cost altogether $10.40. Another burner built of new material through- out (frontispiece) cost $27.22. In both cases the angle iron was purchased with the necessary cuts already made. Two men with an average set of tools should be able to build one of these burners in one to two days. Circular 269] AN ORCHARD BRUSH BURNER BILL OF MATERIAL No. Length, Description of material Name of part of pieces size, etc. Remarks Angle Iron (2i',x2i"xi") Skids 2 9' Bending of ends and drilling of holes are same. Angle Iron (2f "x2§"x£") Fire pan supports 2 8' Both drilled alike. Angle Iron (2A"x2i"XA") Vertical members 4 2J' Two right-hand, two left-hand. Angle Iron (2§ffx2|*xD Cross beams 2 5' Both alike. Strap Iron (1§"x3/8") End braces 2 20" /3/8" holes. Strap Iron (l±"x3/8") Cross braces 2 20" \18" on center. Tie Rods {\" round) Diagonal tie rods 2 7f U. S. Standard thread for 2" at each end. Bolts \" Standard Machine Connecting angles 12 1" Use standard machine 3/8" Standard Machine Braces and fire pan 30 1" bolts. Nuts Fastening tie rods 4 ru.s.s. thread Hex nuts will be eas- ier to turn up than Washers Under tie rod nuts 4 square ones. Sheet Iron Fire pan 1 \ cylinder May be made of old (Not less than 16 8' long by water tanks, boil- gauge) 4f radius ers, corrugated cul- verts, etc. Black iron usually cheap- er and is just as good. If in small sections pieces may be welded or rivet- ed together. In some cases it may be possible to buy second-hand material. However, it is usually difficult to obtain angle iron of the correct size and weight for good results. It must be remembered that the dimen- sions for the angles should not vary too greatly. An angle of smaller dimensions may mean a bent portion on the frame when the burner is in operation. For the fire pan, however, old tanks, boilers, corru- gated culverts, or other second-hand sheet iron may often be used to good advantage. For example, note figure 2, which shows how a pan for one burner was cut away from an old cvlindrical fuel tank. It is UNIVERSITY OF CALIFORNIA EXPERIMENT STATION ver3' important that no material lighter than 16-gauge (approximately Yin" thickness) be used because of the rapid burning and rusting effects. TOOLS NECESSARY The principal tools required for making one of these burners are a forge, a drill press, a center punch, a %" point hot punch, a cold chisel (preferably with handle), and a H" U.S. standard die. A sledge, a machine hammer, a steel square, a bit brace, and two adjust- able wrenches are also necessary. Fig. 2. Using an old oil tank for fire pan. In this case the required material was cut away by the aid of an oxy-acetylene torch. Usually the material is cut with a cold chisel. If oxy-acetylene equipment is available, it can be used with advan- tage, especially for cutting the air-draft holes in the fire box. It is also convenient for cutting the angles in case they are bought in stock lengths. Moreover, it can be used for bending the curved ends of the skids. With an oxy-acetylene outfit, it is not necessary to have the forge fire, the cold chisel, or the hot punch mentioned above. BUILDING THE FRAME The bill of materials ("page 3) and figures 3 and 4 furnish the information necessary for cutting the stock for the frame and pre- paring it for assembly. As a general rule, time and money can be saved by buying the angle iron already cut to the proper lengths. It will help greatly in the assembling to get the cuts as square as possible. In case the angle iron is bought in stock lengths, a hack saw is a good tool for cutting it. A cold chisel can be used with greater speed but is not so accurate. Circular 269] AN ORCHARD BRUSH BURNER In making the bend for the curved end of the skid or runner, heat the angle iron to a white heat at a point approximately one foot from the end. Hold the angle iron over a solid body such as an anvil (fig. 5) and bend by striking the overhanging portion with a sledge. As the a£"*BJ"*i"i8' angle -12"- All bolts for angle iron connections to be £"x I" — Bolts for braces and fire pan to be $"xl" round iron diogonol brace rods, 7'/0" lono^ ^J ! Si " x S$ "xj "m 9 ' angle iro, Fig. 3. — Side view. angle is bent down, it should be turned sidewise from time to time and the kink which tends to form along the inner flange straightened (fig. 5a). Be certain that the bent part of the skid lies in the same vertical plane as the main part. By holding the long blade of a U'6jr" D/agona/ braces '2$ "a 2i"*f x 6' ong/e iron //'