fe dane ZATION OF MILK FROM THE PRACTICAL VIEWPOINT

4 EDC g a [Or GE REP ot.) = a aa ——— Macs ———— Fic. 17 79 THE PASTEURIZATION OF MILK alll A | 1 i ETC ~ Sh’ 5 form carries the cases of bottles under showers of water, of varying temperatures. When milk is pasteurized by this method, a more complete cooling is necessary than is the case with 80 FROM THE PRACTICAL VIEWPOINT | beer. More cooling tanks or additional showers are therefore required. In a rather new machine, not shown in this book, the bottles are placed in a thoroughly insulated box or compartment, where they are subjected to a shower of water, the temperature of which is in- creased or decreased at will by proper regulating devices on the outside of the apparatus. It is claimed that with this outfit the heating and cool- ing is rapidly accomplished, and that the com- plete insulation of the compartment prevents the loss of heat. It is also said that, for the same rea- son, the same apparatus can be used as a cold storage box, and the treated milk can be allowed to remain in the apparatus after the completion of the process till it is ready to be taken out for delivery. These claims would seem to make it an especially desirable outfit for small dealers, and for dairymen in or near the cities where the milk is to be sold. The objections which are advanced against the process of bottle pasteurization are, first, that the cap which it is necessary to use upon the bot- tles in order to secure a tight seal is expensive; too much so to warrant its use upon milk which is 81 THE PASTEURIZATION OF MILK sold at the popular price. It can, however, be used on bottles containing milk sold at advanced prices, like Certified Milk, Grade A, etc. The second objection is that since the milk expands upon being heated, the bottles cannot be entirely filled. ‘The bottles must therefore be made of a size especially large, and customers must be taught that bottles which are not full do still in fact contain the full measure of milk. A third objection advanced has been that milk in bottles which are not full is more likely to become shaken up, and the cream disturbed, than is the case in bottles completely filled. This objection is probably not of serious moment. A fourth and rather serious objection is that the expense in the consumption of heat units is much greater than when other methods of pasteurizing are employed. The reason for this is that the mass of glass in the bottle nearly equals the mass of the milk, and that since both bottle and milk must be heated and also cooled, nearly double the amount of heat is necessary, and a proportionately great amount of cooling medium is used. In large plants this added expense is very considerable. An attempt has been made to overcome this last 82 FROM THE PRACTICAL VIEWPOINT | objection, in part at least, by providing a series of tanks shown in Fig. 19. The five tanks shown in line No. 1, 2, 3, 4, 5 are used for containing the cases of filled bottles which are to be heated. These are lowered into the tanks by suitable de- vices. The other three tanks behind the pas- teurizing tanks contain the water to be used in the process. One, A, contains hot water, which is kept at a constant temperature by means of a thermostat. From this tank the water is circu- lated by means of a pump through the tank, which at the time contains the bottles which are being heated and held. A second tank, C, contains cold water, which is kept cold either by ice or by a brine coil. This water is circulated by a pump through the pas- teurizing tank, in which at the time are contained the bottles which were being cooled. The third tank, C, is called a tempering tank. The water in this is used for regenerative pur- poses, in the following manner: After a tank full of bottles has been heated and held for the de- sired length of time, the hot water is all returned to the heating tank, rendering the bottle tank empty of water. Cool water from the tempering 83 THE PASTEURIZATION OF MILK tank is then admitted. This cools the hot bottles of milk to a certain extent, and is in turn partly heated. The water is then returned to the tem- pering tank, after which the cold water from tank C is pumped into the tank full of partially cooled bottles, and when the cooling is complete, the bot- tles are removed, and the tank is filled with fresh, unpasteurized bottled milk. The warm water from the tempering tank, then being admitted, it begins to warm the cold bottles and is itself cooled. After its return to the tempering tank it is ready to be used again in the routine which has been described, the process being repeated indefinitely. In this way a large amount of heat is saved which would be otherwise wasted. From the illustration and the description the im- pression is gained that this apparatus would be rather cumbersome to operate, although it would no doubt be possible to somewhat simplify the me- chanical arrangements for shifting the water from tank to tank. The writer is not personally fa- miliar with any plant where such an arrangement is in use. Another method has been devised for saving some of the heat otherwise wasted. This consists 84 PRACTICAL VIEWPOINT . FROM THE AVISOWR AHL } ‘"e 61 “91 CERES Ore a fer see rere we © (jt erm } aoc ee ee ere! ae = ~ as F qualities of the milk are not impaired, but are rather improved. It is, however, found necessary to heat the milk to about 130° before subjecting it to the electric current, and during electric treatment it attains a temperature of about 158°, due to the resistance of the milk to the electric discharge. It is an open question whether the destruction of bacterial life, which undoubtedly takes place, is due to the electric current or to the heat to which the milk is subjected. The results of tests made of the milk so treated indicate that the percentage of bacteria destroyed is high. If the effectiveness of the appa- ratus depends upon the heat generated during the process, it is probable the high percentage of bac- terial destruction is partially due to the fact that milk flows in such a small stream through the ma- chine. Every portion of it is thus uniformly heated to the maximum temperature, and even when milk is not held for any appreciable length of time, it has been found in laboratory tests that the bacteria are killed. As before stated, it is a fact that mechanical defects which exist in all ma- chinery render it difficult to maintain uniform tem- ‘peratures. This makes the holding of hot milk a 91 THE PASTEURIZATION OF MILK necessary requirement in order to equalize tem- peratures. The ultra-violet rays have been suggested as a means of killing bacteria in milk. Since, however, these rays have but little penetrating power, it has been found that the opaque character of milk pre- vents obtaining the good results which have re- sulted in the use of the ultra-violet rays in water purification. The ozone process, which will by oxidation de- stroy some forms of bacterial life, and which will destroy odors, also acts upon the constituent parts of milk and so changes them that it seems probable that ozone can never be satisfactorily substituted for the usual pasteurization process. An ingenious idea has been brought to the writer’s attention by which it was proposed to de- stroy the bacteria by treatment in vacuum. It is well known that when persons work under abnor- mally high air pressure as in tunnel construction under rivers, etc., it is necessary for them to exer- cise the greatest care in coming out into the normal air pressure. The air, which under pressure is absorbed in the bodily tissues, suddenly expands when the abnormal pressure is relieved. The cells 92 FROM THE PRACTICAL VIEWPOINT of the body may be strained or broken. In such case the disease known as “the bends” results. It has been proposed that a machine might be so con- structed that an abnormal air pressure upon the milk could be suddenly released, thus allowing the air within the germ bodies to quickly expand and so destroy them. No such system has been made commercially available. 93 CHAPTER III HOLDERS As previously stated, the New York City De- partment of Health was the pioneer among health authorities to require that milk, in order to be offi- cially considered to be pasteurized, must be held, after heating for a definite length of time. When this regulation was adopted no holding device was upon the market which was suitable to be used on a commercial basis. Since that time most of the manufacturing firms making milk-handling ma- chinery have constructed and placed upon the mar- ket one or more forms of holding apparatus. These differ in detail, and to a considerable extent in the efficiency with which they operate. In general, however, it may be said they are naturally divided into two classes: First, those which may be termed absolute holders, and Second, those which are of the continuous or flow type. Absolute Holders The absolute holders are so called for the rea- son that the milk, after being heated, is all held Q4 FROM THE PRACTICAL VIEWPOINT in tanks or compartments for a definite length of time before being discharged. The first holder placed upon the market was of this character, and consisted of an upright cylin- drical tank having partitions radiating from the centre, thus dividing the tank into eight compart- ments. Such a holding apparatus is illustrated in Fig. 20. The drawing, however, shows a later type of the same apparatus, in which there are eight separate tanks which are arranged in a cir- cle. An upright shaft extends through the centre of the tank or the group of tanks, as the case may be, to which is attached, at the upper end, a revolving spout, into which the milk is discharged through the pipe from the heater. This spout as it revolves causes each tank to be filled in turn. To each tank is attached at the bottom an outlet pipe and valve. These valves are kept closed by springs, and are opened by means of a revolving arm, or cam, attached to the lower end of the up- right shaft before referred to. These outlet pipes discharge into a common pipe, through which the milk is conveyed to the cooler. By placing the revolving inlet spout in proper position with rela- tion to the revolving cam at the bottom, it can be 95 THE PASTEURIZATION OF MILK readily seen that each tank will be emptied after the milk has been held in the tank during the time required for the shaft to make a complete revolu- — tion. By properly gearing the mechanism which operates the shaft it can be seen that the time of holding can be fixed at will for any period de- sired. A little thought, however, will make it clear that the actual holding time will not equal the time required for the shaft to make a complete revolu- tion, since approximately one-eighth of this time is occupied in filling each tank, and one-eighth is required to discharge each tank. In order to ar- rive at the actual minimum time for which we can be sure all the milk is held, we must reduce the time of revolution by one-fourth, or 25 per cent. Thus if it is desired to hold the milk for thirty minutes, it is necessary that the time of revolution of the operating shaft be forty minutes, which reduced by 25 per cent. equals thirty minutes, the actual holding time. It is also necessary to make sure that the dis- charge pipes are completely closed before the milk is allowed to enter through the inlet pipe into any tank. Otherwise some milk may pass out of the holder without being held for any definite length of time. 96 FROM THE PRACTICAL VIEWPOINT 97 THE PASTEURIZATION OF MILK Another point to be observed when partitions separate the tanks is to make sure that no tank becomes filled to overflowing. In such case, the - milk will flow into a tank from which milk is be- ing discharged, and thus the holding time becomes a matter of great uncertainty. In this form of holder considerable foam de- velops, due to the dropping of the milk for a con- siderable distance from the discharge pipe into the body of milk in the tanks. The foamy milk does not retain the heat as well as is desirable, and as a consequence the destruction of the bac- teria is not always sufficiently complete. In Fig. 21 the eight compartments or wells are themselves immersed in a tank of water, the tem- perature of which is kept somewhat above that to which the milk is heated. In this form of appa- ratus the tendency to foam is largely overcome from the arrangement which allows the milk to enter the well from the bottom. Both the inlet pipe and the outlet pipe are operated by means of mechanism, which is above the tanks. ‘There are sixteen valves, each of which is made tight by a ground seat, upon which the valve sets. These valves are at the lower end of the plug shanks, 98 FROM THE PRACTICAL VIEWPOINT | THE PASTEURIZATION OF MILK which extend through the milk to the top of the tanks. Any loosening of these valves, or any in- accurate adjustment of the eams which operate . them, may cause milk to be discharged from a tank before it has been held a proper length of time. The efficiency of the apparatus would thus be impaired. . The fact that the temperature of the heated milk is not reduced during the holding process appears to be an advantage. The surrounding jacket of hot water maintains or increases the temperature of the milk in the vats. In Fig. 22 the eight tanks are arranged in a circle upon a frame or platform, which itself re- volves, carrying the tanks with it. A central tank, which is stationary, receives the milk from the heater. From this tank the milk is distributed to the various holding tanks by means of pipes, which radiate from a central valve beneath the re- ceiving tank. This single central valve is of very ingenious construction, and is so made that all the holding tanks are filled and are also discharged through the same valve. Thus it is seen that this one valve replaces the sixteen valves which are employed in such an apparatus as shown in Fig. 100 FROM THE PRACTICAL VIEWPOINT Fig. 22 101 THE PASTEURIZATION OF MILK Fig. 22-B 21. The chances of valve difficulties are thus reduced. The arrangement of this valve is rather diffi- cult to describe. It is shown in Fig. 22-B. A central core is attached to the pipe, which de- scends into it from the central tank. This core remains stationary, and is provided with a sin- gle opening, which is a continuation of and is at right angles to the discharge pipe from the tank 102 FROM THE PRACTICAL VIEWPOINT | above it. Outside this core, and closely fitting it, is a shell which revolves around it. Into this shell the eight pipes from the various holding tanks are fastened, and they are so placed that as the shell revolves each pipe is in turn brought op- posite to the opening into the inner core. The milk is thus admitted to the bottom of each hold- ing tank in turn. As the shell continues to re- volve each pipe in the outer shell passes in turn the inner opening and the milk supply is thus shut off from each particular tank, and so remains until the shell has nearly completed its revolution. The pipe opening from the holding tank then comes oppo- site to another opening in the inner core, which extends only a short distance into the core. This opening turns downward and is connected with a pipe, which discharges the milk to the cooler. Thus it is seen that each tank is filled in turn and is in turn discharged automatically. The same method must be employed for arriving at the minimum holding time as that used with the device illus- trated in Fig. 20, namely, the time of revolution must be reduced by 25 per cent. The exact holding time may be arrived at in another way, namely, by carefully noting the 103 THE PASTEURIZATION OF MILK exact time at which the last milk enters any sin- gle compartment of the holder, and then observ- ing the exact time at which the first milk flows from the same tank. The difference indicates the minimum holding time. Of course, some of the milk is held for a longer time than that which is thus indicated, but we are sure that none is held for a less time. | It will be found that the time as observed in this way is nearly equal to that which we obtain by calculation, allowances being made for varia- tions in the mechanical exactness with which the machine operates. It will be seen from the illustration that the various holding tanks are insulated by a cork jacket, so that little heat is lost during the hold- ing period. It will be noted, however, that the pipes leading from the holding tanks to the cen- tral valve are not insulated, and in this condition the milk which lies in these pipes during the time of revolution may, and probably will, become cooled, and the effectiveness of the bacterial de- struction will be impaired. This having been brought to the attention of the manufacturers, they provided insulating jackets for the pipes as well 104 FROM THE PRACTICAL VIEWPOINT as for the tanks. Discharge pipes constructed with these insulating jackets are now provided for ma- chines which are placed upon the market at the present time. A modification of this type of holder is now be- ing manufactured in which the holding tanks do not revolve but are made stationary and, instead, the central valve revolves. The same effect is secured as in the other type, and there is this advantage, that less power is required, and the heavy frame required to hold the revolving tanks is not neces- sary. There is also this added advantage, namely, that a small plant may install such an apparatus with but two or four tanks, and as business ex- pands there may be added other tanks, it being only necessary to change the shell of the valve which revolves about the core. In Fig. 23 there are seven oblong enamel-lined tanks which are immersed in a tank of hot water. These are each filled in turn by means of valves in a pipe which extends along the upper side of the series. These valves are opened and closed by means of an automatic arrangement operated by a revolving shaft extending parallel to the inlet pipe. A similar shaft extends along the discharge 105 THE PASTEURIZATION OF MILK pipe at the bottom of the series, and operates valves which automatically regulate the discharge of the milk. There is one thing which should be carefully ob- served regarding this form of holder. It will be noted that the two shafts which operate both the inlet valves and the outlet valves are impelled by a single worm-driven gear. Thus both shafts move in unison. Care must be taken to make sure that no inlet valve is opened into any tank till the outlet valve is completely closed, otherwise some milk will flow out without being held for the proper length of time. In calculating the holding time with this appa- ratus, it must be noted that since there are but seven tanks in the series, there is required one- seventh of the entire period of sequence for each tank to fill and one-seventh for it to be emptied. Thus the entire time of sequence must be reduced by two-sevenths. ad ee | ae 127 THE PASTEURIZATION OF MILK milk will be discharged until all the tubes have become filled. In this form of holder, the flow of milk through the apparatus is comparatively rapid. As before stated, this rapid flow tends to prevent diffusion, and the holding time more nearly approaches the time required to fill the apparatus than in any other form of flow-type holder. In some respects it is rather difficult to make a satisfactory color test upon this holder on account of the fact that the air, which of course fills the holder when the filling with milk is commenced, is not all forced out as completely as is desired, and thus air pock- ets are formed. It thus occurs that some milk is forced from the discharge tube before the appara- tus is completely filled. Thus it is difficult to ob- tain the exact time required to fill the tubes. It is claimed by the manufacturers that when it is operating under the most favorable conditions the milk will be held for 98 per cent. of the time re- quired for the apparatus to become filled. The tests observed by the writer indicate that the hold- ing time is from 80 per cent. to 90 per cent. of the filling time, which is a greater percentage than with other holders. 128 FROM THE PRACTICAL VIEWPOINT The same difficulty which is experienced in emptying the tubular heater is observed with rela- tion to the tubular holder. This is due to the very slight inclination or pitch of the tubes from the horizontal. In some cases it has been the prac- tice to force the last milk out of the tubes by fol- lowing it with water. The possibility of adul- terating the milk unless great care is exercised is apparent. In the later machines made, the tubes are given a greater pitch, and the objection due to slow drainage is at least reduced. It should be noted that unless the tubes are very thoroughly heated by means of hot water or steam immediately before use, the first milk entering the holder will be so cooled that its temperature at the discharge will be below that which is required. This form of holder can be easily cleaned, since the tubes are large, and can be readily opened. It is thus easy to force a suitable brush through the pipes, and it is not difficult to see if all dirt has been removed. It is of course necessary that the cleaning be performed with great thorough- ness in order that it be effective in the destruction of bacteria. Whatever form of holder is used, whether it be 129 THE PASTEURIZATION OF MILK of the absolute or the continuous type, careful sterilization should be practised, not only directly after the apparatus is washed each day, but also immediately before its use on the following day. The reason for this is due to the fact that any organic matter which may remain in the apparatus after washing may contain spores of bacteria which are not readily killed by the heating to which the apparatus is usually subjected. These spores may develop into active bacteria during the time that the apparatus remains idle. Especially would this be true if, as usually occurs, consid- erable moisture is allowed to remain in the machine. For this reason the holder should be thoroughly sterilized before use each day. It may here be noted that there is even a greater necessity for sterilizing the cooler, pipes, bottling machine, etc., with which the pasteurized milk comes in contact after leaving the holder. Any recontamination at these points is not afterward corrected and may be a source of danger. It should here be noted that a feature which has been introduced into some milk plants con- sists in a brief superheating of the milk after it leaves the holder. This is accomplished by allow- 130 FROM THE PRACTICAL VIEWPOINT ing the milk to flow in a thin layer over pipes which are heated to about 162° to 165°. The milk is then immediately cooled. It is claimed that bac- teria which are resistant to 142° temperature are nevertheless considerably weakened by this heat- ing, and are completely destroyed at the brief heating of 162°. It is also claimed that the cream rises in a more satisfactory manner when the ad- ditional heating is employed. The feature of ap- plying a brief superheating temperature to milk already pasteurized has been covered by a patent. It must be evident, when a little thought is given to the matter, that in order for any con- tinuous holder to be reliable, the rate of milk flow must be uniform. In very few forms of appara- tus is there any attempt to properly control the rate of flow. When milk flows by gravity, the rate at which it flows into the heater will depend partly upon the volume of the fluid in the tank which feeds the machine. When a pump is used to supply the heater, its rate of delivery may be influenced by the steam pressure, or by the degree to which the steam valve is opened, or by the con- dition of the valves and pistons. In places where a gravity flow is employed, it is not a difficult mat- 131 THE PASTEURIZATION OF MILK ter to arrange a feed cup which will make it cer- tain that no more than a definite amount of milk can reach the heater per hour. When a pump is used, a float valve in the tank which feeds the heater can be made to shut off the intake pipe to the feed tank. This increases the milk pressure upon the pump and the discharge pipe, and by means of a suitable valve this increased pressure is made to close the steam valve which supplies the pump. This method of controlling the flow of milk to the heater is in successful operation in several pasteurizing plants. 132 CHAPTER IV TEMPERATURE CONTROLLERS AND RECORDERS In order that uniformly good results in the pas- teurization of milk may be obtained, it is abso- lutely necessary that the temperature to which the milk is heated be controlled in such a way that there will be no great variation. In order to con- trol this properly, three things are necessary— first, a uniform, even flow of milk; second, a steam pressure which does not vary; and third, that the steam which is admitted to the heater be so con- trolled that whatever variations there may be in the temperature of the inflowing cold milk may be met by varying amounts of steam, admitted to the heater. This control will, of course, also prevent any excessive heating which would follow if too much steam entered the heating apparatus. The matter of an even milk flow has been dis- cussed in the previous chapter. The control of steam pressure may be accom- plished in various ways. It is, of course, necessary that there be sufficient boiler capacity to insure that the steam pressure does not fall below a cer- 133 THE PASTEURIZATION OF MILK tain minimum amount. One of the simplest meth- ods of steam pressure contro] is by an instrument constructed like the safety valve of a boiler. A movable weight upon an arm regulates the pressure which is desired. When properly set any increase of pressure above the desired amount lifts the arm and shuts the steam valve connecting with the pipe leading to the heater. Other more complicated forms of apparatus are on the market, the details of which it is not necessary to describe. In the matter of the control of the temperature at which the milk leaves the heater, it is, of course, possible to do this by hand. This method makes it necessary that a man constantly watch the ther- mometer attached to the outlet milk pipe, and at the same time open or close the steam valve to ad- just the steam flow to the varying temperature of the milk. If the speed of milk flow, and also the steam pressure is well controlled, it is possible for a care- ful workman to regulate the milk temperature with good success. If, however, these factors are con- stantly varying, it is nearly impossible for even a careful man to obtain good results. It is, of course, more economically efficient to arrange for auto- 134 FROM. THE PRACTICAL VIEWPOINT matic temperature control than to depend upon man power, provided, of course, that the machine works as it is intended to work. The machines designed to control temperatures are operated in two ways. In one machine the bulb which is inserted into the milk is filled with some volatile liquid like ether and is connected by means of a capillary tube with a pressure coil, which in turn regulates the flow of compressed air to a valve. The compressed air is employed as a motive power to operate the valve which regulates the admission of steam to the milk heater. Such a system involves the installation of an air pump and a tank for the storage of compressed air. To one unfamiliar with the apparatus the description may appear involved and the operation compli- cated. Fig. 28 shows this system. In another form of controller, electricity is em- ployed as a motive power in operating the steam valve instead of compressed air. The bulb which enters the milk contains two metals, which are so fastened together that the difference in expan- sion makes and breaks the electrical connection and the steam valve is operated by this means. This is shown in Fig. 29. This method can, of 135 OF MILK THE PASTEURIZATION Lida S N PLLLLL LL, ia 86 “SIY A KQ MW AY A N IOV KS (QdAL AUVHIdVS) yoOLYINO3Y ; FROM THE PRACTICAL VIEWPOINT | ELECTRICAL CONTROLE F 3 a TERMINAL To ConTROLLING VA TERMINAL TO THERMOSTAT SECTION OF PASTEURIZER Fic. 29 course, be employed only where an electric current is available. This current, however, may be fur- nished by a small inexpensive dynamo, which can be operated at any plant where power is available. Both these forms of control work in a satisfactory manner. Of course, they are somewhat delicate 137 THE PASTEURIZATION OF MILK in adjustment, and careful handling is necessary. Kither form will control the milk temperature within 2°, as indicated by the temperature re- corder. A method of temperature control which was proposed by the writer some years ago had for its basis a principle which has been made use of in this connection to a limited extent only. This consisted in this, namely, that the temperature of the heating medium be so controlled as to remain constant, and that the milk which flowed out of the heater be kept at a uniform temperature by varying the speed of flow of the milk through the heater. This reverses or inverts the present practice, in which the speed of milk flow is con- stant, while the temperature of the heating med- ium varies. The proposed method would have this advantage, that no part of the milk could ever be heated higher than the temperature of the water, and if this water temperature were controlled by a thermostat no scorching of the milk would ever result. It is evident that with a uniform heating medium the milk which flows through the heater will take up more of this heat if the speed of flow is slow than it will if the milk moves rapidly over 138 FROM THE PRACTICAL VIEWPOINT the heating surface. A thermostat attached to the milk outlet pipe from the heater could be made to control the steam which supplied the milk pump. This would vary the speed of milk flow. If milk flows by gravity to the heater, the ther- mostat might be made to open or close a valve in the feed pipe. The nearest approach to the use of this prin- ciple occurs in some plants when the heated water is kept at a uniform temperature by a thermostat, and the milk flow is also constant. The heating surface of the heater is so very large compared to the amount of milk heated, that the water is never more than 3° or 4° hotter than the milk, and there is therefore no possibility of scorching the milk. In these plants also the efficiency of the re- generative principle is carried as near the theo- retical limit of perfection as it seems possible. The water leaving the heater is within a few degrees of the temperature of the cold milk entering the ma- chine. This cooled water is conveyed to the milk cooler, where it is used for cooling the hot milk. It becomes so heated when leaving the cooler that it is but a few degrees lower than the hot milk. It can be seen that but little steam is required to 139 THE PASTEURIZATION OF MILK again raise the temperature to the desired point. The increased amount of heating and cooling sur- faces required for this form of pasteurizing ma- chine calls for careful cleaning and sterilization. Automatic Recorders The automatic recording of the milk temperature is desirable, and in most cities where the pas- teurization of milk is subject to public control it is required. The milk company which is really anxious to put out a safe product wants an office record which will indicate whether the work is being properly performed. With health authori- ties, such a record is necessary, since it is impos- sible for inspectors to be at pasteurizing plants all of the time to watch their operations. A correct automatically made record is the best substitute for personal inspection. To be of ideal value, such a record should show, not only the temperature, but also the time of holding. When the tank or batch heater is used, the single recorder attached to the tank will show these items with fair accuracy, but the observer must note whether or not the cooling is either wholly or partially done in the tank itself. 140 FROM THE PRACTICAL VIEWPOINT If such cooling in the tank does take place, then the length of time for which the recording mark remains at the highest point is a correct indica- tion of the time for which the hot milk is held. If the cooling is performed entirely outside the holding tank, then allowance must be made for the time necessary for the milk as drawn from the tank to fall below the point where the thermome- ter bulb is inserted into the milk. It is plain that the making of the record by the recorder pen will continue as long as the bulb remains in the hot milk. Thus, if the highest temperature were re- corded for forty-five minutes, and it required twen- ty-five minutes for the milk in its discharge to fall below the recorder bulb, then the actual holding time for all of the milk would be but twenty minutes. When the continuous holding process is used, it is desirable that a recorder be attached to the out- let of the heater, and that another be placed in the outlet pipe from the holder. If the charts on these two recorders are both set at the correct hour of the day then it is easy to calculate the duration between the time of the first discharge of hot milk from the heater and the first discharge from the 141 THE PASTEURIZATION OF MILK holder. If one recorder only is in use, it is more important that it be placed at the holder outlet. It is evident that if there is a serious loss of heat during the holding process due either to imper- fect insulation or to insufficient preliminary heating of the holder, then the milk would not be satisfac- torily pasteurized, since some of the dangerous organisms originally in the milk may escape de- struction. The holder recorder indicates this. The various recording instruments upon the market differ in this one particular, namely, that in one form ether, or a similar volatile fluid, is used in the thermometer bulb and capillary tube, while in the other, the bulb and tube are filled with mercury. One of the former is shown in Fig. 30, while the mercury bulb is shown in Fig. 31. There is a variation also in the method employed for regulating the recording arm. In a form of re- corder not shown, another form of adjusting screw is attached to the recording arm, and an improved device is used for securing the paper chart to the face of the instrument. In the selection of a recording instrument, one of the most important points to consider is its sen- sitiveness to rapid or frequent changes in tempera- 142 FROM THE PRACTICAL VIEWPOINT 4{Ul0d U2g*7 9ING=H ~ “UOlYSaUU0 LolUNne fp 4/0497 eqns Auvjjidva<9 Bursds voisuay mauos Surysnipr juried vag~4 fUeW2AOW WD Vag-F Sew/y oF “WD Usd+a PaSsvjue huvjjidvD ‘Mau2s Surysnlpo uageD ‘syuy Buiyr22UU0D+gG "BQM4 Jagat says 4O Vaquaw aQIKals°u — [> iD UNIWLENLOVY WEY N3d ONIMOHS ‘NOISNZLXF PICINI7TS ONY NOVLIFNNOI NOINA HLIM 8798 '‘WHOd AuvTTigY? 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Wa ie os ae Tg oe a JaploH Z BI ci Pe) SEONG Ou aS S LM Oli ee Bee Tees) wae aoe teeta ielie ce RCRM:C) 8 | «f,, WATVAG JO LNVId DNIZIMOALSVa 19 OF MILK THE PASTEURIZATION o OF 088 o9FI o SFL o9F Nye Ses Se %¥6 66 003— o00l— 009 O0OS‘LL 000‘638 °°" °° *0'2 dod “yoeg sodas Yt SoyNUIUT YF ‘OUI, SuIploFL oL¥ oP o SFT o OSL ol pe <0 Ras One %86' 66 490% ¥S6 L9¢'‘T 000°036 000‘Ss9'L ******9°0 rad “yoRg sa1lag P4E sSopnUia OT ‘aul SuIplpoH o9F oP oOFL oLFT o8P See he eT %86' 66 992°9 099°S OOFT O008‘sIS‘T 000‘S8e"L ******9°0 Jed “youg eoH0g PUG oS¥ ol¥ of FL o SFI oh Seas hn ae Q %L9°96 683 OFS oor oss’s 000‘'8F = °° 0" aad “joug worpNpey jo sowog JaooQ JoppoyR, = JoVOHY 3A 9389010 q uy WoL] WoL] WO1y MEY SoyNUIU OF ‘eWty ZUIP[OF{ (OA1}e19UaZAL) rR NS hag a a aa a ace vga attra | (0.9 | CN Go (ie ieee tne " dw, %t6' 66 00091 006 0083 00FSS 000‘0FS'S “°° 90 aod “joeg uorjonpey jo soyog Joop JepjpoxRY = JoyeVOH] ATA sarag IST 988] U9010g uy wWoly WO1 WoL], MEY SOMUIU YF ‘9UII} SUIP[OH (aaryei19uasel) 6S cb See ame V6 a. 8 Ot e6 eae Kayes TOO?) es See hee ann OP ee eae fo eee eee ewes nner Cy) = | «I, YATIVAG AO INV Id ONIZIYNALSVd QR OF MILK THE PASTEURIZATION 50S (0S o98l 9681 o8F ores a treo. duay, %oso' Lh 00L'T 6&9 OOL‘SOL O009°FT O00%L0G “"**" o°0 Jed “joeg Sa1lagy pug (0 o6F oLeT (OFT 099 BOER OSTEO Cuan, Oa duay, % 08" L8 006s sLeT o00s9 o0s's 0086h """""' o°o Jad “joug uoIjonpey jo seyjog JeJ00ODQ JOppo_, JO NTN SIS IST ose ]UI010g ul WHOL, WO1 WOI MEY SOMUIU GT ‘oUIT} SUIP[OF{ cc rod A | Ce Jajooy (jUe} 19) Ta ‘SL CC a JOp[loH 8 “Bq Pitan Oh Oe eth tet h Ce ONOat eOn Mt hcier trary Om teretyeCier (wcrc Jo} eo FT «AN, UAIVAC FO LNVWId DONIZTHOALSVd 202 FROM THE PRACTICAL VIEWPOINT (OF 098 ial o MFT 088 LVI Se Cvs. a! e' extn e ee dua, %6h 66 009‘S 009‘T 000‘F 000°TS 000‘68L °*°**:9°0 aed -yoeg sailag yny o OF 098 0 OF o LPI 088 ais 7 aNwy wire, ear arts ‘dua y, %O1l’ 66 000‘99 000'F 000‘S 000‘FI o00‘sss “"""** 9°90 Jad “peg $91IT PLE 5 0¢: 5 OF o LF o SFL 50S ee Le ri ees ‘dway, %bS' $6 000°F9 0008 O00‘9II O0S‘SIL O00‘9TL‘T °°° °° 0°90 Jad “youg S9llAd Pug i<\a) o8F OFS o SSL (0ST P| Aa a Ee *+*sduray, = %9S' 86 000‘86 000°S8 00006 000°69 000‘9F¢ °°" *: o'0 Jad "yorg a er a Se ek dorpn psy jo s9[}10q Jal[oorn J9p[9oH 19}89HL FATAL satay IST 23809010 q Uy mol wmoly Woody MOY G ‘Si . om eh Wiese . i e (6\e n6 erie tate) 6) 6.6 “*** "Tajo 88 “BI ag ene @ elle. « 6 \e ee . . o Pe ae "eo 3 we ee we) 8) (0) c "By . Ew eee a Ce erlaante ee Miah e¥iny wee ere we Joyeo FT «Ns, HATVAG JO LINVId DNIZIMNALSVd OF MILK THE PASTEURIZATION o9P oS o 881 o SPL olf CSC ae is eae ‘duay, %+96'66 999 09T 00 000°SF 000‘°9K%S “""*: o°0 Jed “joeg sa1lag ynt o8P o SP oLSl ofFL = OF eran Wf %9' 66 SSP 001 999 0098 00082 °'''' ‘a0 Jed “~oRg S9UAY PLE ae eee) pny ea, o SFL o SFL o SP anle R eM (a0 ee te renee duo], %$' 66 © e.eneite a alte “arte 00S‘I eee ee 000‘°108 a Lg Yr Jod “‘porg salag Pug s pad Cups ee one o SFI (OST oSt Pe eh areca ‘dua y, = %$9° 66 CR ec SPornCar 000‘T were URE 000‘0L2 oreraevere a) aod *‘qyoeq uoTjoNpey jo sey}jog Jojooy JepjoxRY = JezyeOH AINA $atLad JST ose ]Us0I0g uj W017 wmoly WO1 MEY Gaia: * >? Cat YN) Ove) a nnene be 6 %e.e evesene. le "eee" IQI00D (S00. T) es Sa ee emake e ee) 8.6 ane? TOOL re ale i a aol Rn aee've © e 6 0 seve Jo} 80 F] «O,, WATIVAdG AO INVId DNIZTHOULSVd FROM THE PRACTICAL VIEWPOINT 50S o OF o MFI o SFI ESL ec he ee ee dua J, %18° 86 000‘6T 00F SS 000‘8T 000‘901 000‘S60‘T ~°°°** o°0 rod “preg sawlag Y1h eee & ol ole o Stl a) Nore ronoees Salata %96' 66 009‘0L 000‘8 000‘T 008631 000‘0SS‘S °° °° **a°d aad “preg SII PLE o9F 088 o OPI o SPL 019 Eel ena teeters ote dua y, MFI 66 000‘T 000‘F 00¢S 00O‘LT 000°%63 °°" 20 aed “peg sailag pug o LP eee o OPI Sebel es dua, %Sb BS 000‘9SS O000‘0LI 000‘¢8 000°606 000‘S66 “°° "° °0 rod “preg uorpnpesy jo sei}yog dJajoog JoploH 19 eo] AINA saidag IST 2581U9010g uy wooly woly mol MBY (umoys jou yur} 3SIp) 00 "Si OE WS) A aye ei winelis evi wane bie. \ee, sel [sulaRere wi secs I9]009 SI "Sq oe a De®, Dae ata! Gnd Celene) Bie) © 'a te tate) ele 6 16) oe. eae ae JopjoH (yuey $) EI “BI ead pete ele poe teak ct Wee A 19} 82] «d,, YATVAG AO LNVId DNIZIYNALSVd re) o QR MILK OF THE PASTEURIZATION OF OFS 09ST (OFT 588 Pty Ret *++*duray, %LL' 66 8S tSP 008 000‘08 ooo’ssI -"""* 9’ Jad "peg saiag PUG olt off (0ST o Stl (OF speliciivhel'shena te e *-duiay, %88' 66 O°t O9T 093 00s’ oooss '""" do’ Jad *porg uoTjonpesy jo say}j0g Ja]007) Japfoyy = Ae ea Fy] x sawag Is] aseyUI010g ul mod AY | mol Ay | mol a | MEY *SOINUIM YZ ‘9WIT} SuIpjoy (aMmoys you I2]009 3ysIq) ro f ww is ave R: Si altel "e Jere \b enkekh a mi sl ath Celta lar et ame le apie Ig]O0D (yuey §) §1 “Bq S408 Le sete ele ee eke: Wb le epaka cme) tia” ml er BY< whe an a ee JoppoH (yue} §) SI ‘SI o; Rn Weenie use-fe lee feltel ia Sepyidiin, ecole vei th ies wc, a has wells JoyeoH] «Ud, UATIVAd AO LINVId DONIZIYUNALSVd 206 FROM THE PRACTICAL VIEWPOINT off off ODF o MFI 38S on caea’ eeabecwne wie dua y, %86' 66 008 999 S&B 000% o00’ss9 “""""" 9°09 god “jog Saag pug ofS ofS o MFI GOts Re eee dura, M6 66 OOI'L O0FST 008 00S‘SS 0008 9°90 ged “joeg See SORT! STE Ui: SRS I REN a a a uoTjoNpsy JO s3WWOg = AOOD =JOpfoRY =: A@YVFT AIHA 8adag Is] 25%] U2010g uj wooly wolq woiy MBY SoyNUIU Og ‘our} Surpjo}yT OI 31 A Apion Se ate. (e"ay} wile 6 4 kya al bbe we wee; a. ae acme ease 12]00D G3 i I mal ghe.erishe alae (Seite. p 8 ap a) Wyle. are erate Saeko cere Jap[OR OI 31 a CA TEC MOM Ie park Sac ter mt ecient er ene ieee We ee Nes 19} 2F] «Ss UAIVAG AO INVId DNIZINNALSVd 207 CHAPTER VII CHANGES IN THE CREAM LINE DUE TO THE PASTEURIZATION OF MILK Dealers who have had experience in the pas- teurization of milk know that from time to time they have trouble with what is known in the trade as the “cream line” upon bottled milk. This may mean that the line of demarcation between the cream in the bottle and the skim milk just below it is indistinct and faint, or it may mean that no cream at all is visible and the contents of the bot- tle has the same color all the way through. Again, it may mean that the apparent amount of cream upon the milk is lessened. Either one of these conditions is a reason for complaint on the part of the customers. Dealers are therefore anxious to obtain as great a volume of cream as possible upon the milk sold by them, and are also anxious to get the line of division as distinct as possible. Deal- ers are sometimes at a loss to know why milk will at one time show a good cream line, and at another time, when the conditions are apparently the same, the cream will be disturbed. 208 FROM THE PRACTICAL VIEWPOINT In 1914, when the writer was connected with the New York City Department of Health, the Board of Health adopted certain modifications in the regulations which had been in force concerning the pasteurization of milk. Among these changes were different rules concerning the temperature to which milk must be heated and the length of time for which it must be held at this temperature if it was to be officially recognized as pasteurized milk. Prior to that time, the rules allowed a somewhat wide variation in the heating temperatures, and a corresponding variation in the length of time for which the milk should be held. Thus milk which was heated to 140° must be held at least twenty minutes, while milk heated to 158° need be held but three minutes. Between these extremes other temperatures and holding times were allowed. This sliding scale, as it might be called, allowed such a latitude that milkmen who sold milk in cans only, and were thus not much concerned with the cream line, could heat the milk to a high temperature and hold it for a short time. On the other hand, those dealers who sold bottled milk, and who were desir- ous to obtain as great a volume of cream as pos- 209 THE PASTEURIZATION OF MILK sible, could and usually did heat the milk to a low temperature and hold it for a comparatively long time. A desire for uniformity of methods in the treat- ment of milk led the authorities to adopt regula- tions, in accordance with which one standard for pasteurization only was applied, in all cases when milk was heated for market use. The rules thus adopted required all pasteurized milk to be heated to 145° for thirty minutes. Dealers who endeavored to comply with this rule complained that they found the cream line was affected, and that they could not comply with the public requirements without injury to their busi- ness. In an effort to ascertain to what extent the strict enforcement of the regulations would affect the commercial quality of the milk, the writer made an investigation. This investigation was not made with the inten- tion to determine what form of apparatus would do the best work, nor to make any extended or ex- haustive tests of any one form of apparatus un- der varying surroundings and conditions. The ob- ject was to see if it was possible and commercially 210 FROM THE PRACTICAL VIEWPOINT practicable to heat milk to 145° and hold it for thirty minutes with the machines in use in the city without seriously affecting the cream line. Any results and data secured do not warrant the con- clusions that the experiments indicate the essential superiority of any of the apparatus described. A little thought on the part of the reader will make it clear that so many factors enter into the problem that such conclusions would be unwar- ranted. In the same way that percentages of bacteria reduction mean little unless we possess all the data connected with the handling of the milk, so likewise percentages of cream upon _pas- teurized milk are not alone of ultimate value as showing that one apparatus is more satisfactory than another. A series of tests was made at several of the . pasteurizing plants in New York City at which different forms of apparatus were being used, the milk in these various plants being subjected to dif- ferent degrees of temperature for varying lengths of time. Samples of milk were taken to determine the amount of cream which appeared upon the bottled product. At the same time, the conditions 211 THE PASTEURIZATION OF MILK surrounding the handling of the milk were noted in order to determine if other factors aside from the temperature and holding time had any effect upon the cream line. In making the tests, the samples of milk taken were set in standard cream gauge glasses and the actual percentage of cream showing upon the milk as indicated thereon was carefully noted. These tests were made during the early part of Decem- ber, 1914. First Trest.—The first test was made at a plant in which the pasteurizing apparatus consisted of three tanks of the type shown in Fig. 13. Each tank had a capacity of about forty cans of milk, and after being filled the milk was heated by means of a revolving coil of pipe extending through the tank, through which coil hot water and steam were forced. After the milk reached the proper temperature, the steam was shut off in this coil and the milk was held at the same temperature for the desired length of time. It was then dis- charged into a cooler consisting of a tank in which were revolving disks, which is not here illustrated, and immediately cooled. Since it required con- siderable time for the tank to be fully emptied 212 FROM THE PRACTICAL VIEWPOINT | after the discharge was commenced, it is evident that a part of the milk was held in the tank for a considerably longer time than was that which was first discharged from the tank. In making the test, one tankful of milk was heated to a tempera- ture of 142° and was held thereat for about thirty minutes. The exact time of holding was not as- certained on account of the fact that the milk was being discharged from the tank at the time the inspection began. A sample was taken from this milk and placed in a cream gauge, which was then packed in ice and allowed to stand for four hours, at the end of which time 15 per cent. of cream ap- peared upon the cream gauge. A second sample was taken from one of the tanks in which the milk had been heated to a tem- perature of 146°, and held thereat for thirty-four and a half minutes. The sample here taken was allowed to stand packed in ice for four hours, at the end of which time 13 per cent. of cream ap- peared upon the gauge. A third sample was taken from the same tank, but it was taken from that milk which was last discharged from the tank. This milk, therefore, had been held in the tank for one hour and twenty-three minutes. This sample 213 THE PASTEURIZATION OF MILK was also set in ice for four hours and showed 8 per cent. of cream upon the gauge. A fourth sample was taken from a second tank in which the milk was heated to a temperature of 146° and held thereat for exactly thirty minutes. This milk showed 15 per cent. of cream upon the gauge. | The method of handling the milk at this plant should be noted. Milk was poured from the cans into a dumping tank on the ground floor. It was then pumped to a small tank upon the third floor of the building, thence flowed through a centrifugal clarifier, such as shown in Fig. 32, and then flowed directly into the pasteurizing tanks. Seconp Trst.—A test was also made in another milk plant in which the same form of pasteurizing apparatus was installed. In this plant, the milk was pumped from the receiving vat on the gound floor into a tank upon the second floor, from which the milk flowed through a clarifier and was then discharged into a mixing vat, from which it flowed into the various pasteurizing tanks. ‘The opera- tion of this plant was similar to that in the plant previously described, except that, in the first in- stance, the water which was forced through the 214 FROM THE PRACTICAL VIEWPOINT 3 heating coil of the tank was heated by means of a steam jet, injecting steam directly into the water pipe, whereas, in the second instance, water was heated in a tank outside of the pasteurizing tank and was pumped, after the heating, directly into the heating coil, it being the belief that if the water was heated in this manner there was less danger of the milk becoming scorched on account of the water coil having been heated to a tempera- ture which was excessive At this second plant the first sample was taken from the raw milk before it had passed through the clarifier. This sample was allowed to stand in ice for eleven hours, at the end of which time 191% per cent. of cream appeared upon the gauge. A Babcock test was made of this milk and it was found to contain 3.8 per cent. of butter fat. A second sample was taken, which was as nearly as possible from the same milk, after it had passed through the clarifier. This sample, after standing for eleven hours, showed 17 per cent. of cream on the gauge. This milk also contained 3.8 per cent. of butter fat. A third sample was taken from one of the pasteurizing tanks in which the milk was heated to 145° and was held in the tank for thirty- 215 THE PASTEURIZATION OF MILK three minutes, at which time the temperature was found to be 142144° F. This sample, upon being set, showed 12 per cent. of cream in the cream gauge and contained 3.8 per cent. of butter fat. The fourth sample was taken from the same tank of milk, but when the tank was nearly empty. The milk had been standing in this tank for one hour and twenty minutes. It had been, however, cooled to a temperature of 60° F. by means of cold water pumped through the revolving coil. A sample of this milk, upon setting, showed 15 per cent. of cream in the cream gauge and con- tained 3.8 per cent. of butter fat. _ It was thought possible that the speed of cool- ing of milk might have an effect upon the cream — line. Therefore two samples of milk were taken, one of which had a temperature of 135° F. This sample was allowed to stand un-iced until cooled by air contact to a temperature of about 40° F. The second sample of milk was taken from the same batch of heated milk, but this sample was taken after the milk had been quickly cooled in the cooling apparatus to a temperature of 32° F. After setting, these two samples showed no appre- ciable difference in the cream content. ‘This indi- 216 FROM THE PRACTICAL VIEWPOINT cated that the speed of cooling had little or no effect upon the rising of the cream in the milk. The tests made at these two plants indicated that it was entirely possible to heat milk to 145° F. and hold it for thirty minutes without materially affecting the volume of the cream contained in the bottled milk, and that milk heated to 145° F. showed the same amount of cream as that which is heated to 142° F. | Tuirp Test.—A test was made at another plant where the same form of apparatus for pasteuriz- ing was in use. During this test a sample was taken from a tank in which the milk was heated to a temperature of 141° and held there for sixty minutes. This sample, after standing a sufficient length of time, showed a cream content of 15 per cent. A second sample was taken of raw milk which had already been passed through the clari- fier, and this milk was found to contain 15 per cent. of cream. A third sample was taken from a tank in which the milk had been heated to 145° and held thereat for sixty minutes. This milk, after stand- ing, showed no cream at all upon the cream gauge. The results here obtained did not correspond with those obtained at the two other plants where mae THE PASTEURIZATION OF MILK the same apparatus was in use. No apparent rea- son could be seen for the variation. Milk at this plant, as received from the patrons, was allowed to flow from the weigh vat into the mixing vat, from which it was pumped to a vat upon the sec- ond floor, thence it flowed into a clarifier, from which it was discharged into a large mixing vat on the same floor. It then flowed by gravity to the pasteurizing vats on the first floor. Fourtu Trest.—A further test was made at an- other pasteurizing plant, in which the milk was pas- teurized by means of a heater and holder, shown in Figs. 5 and 22. In this heater the milk was forced between two concentric cylinders, in each of which hot water was contained, having a tem- perature of 159°. The milk while being heated was kept in agitation by the rapid revolution of one of the cylinders above referred to. After heating, the milk flowed by gravity into a series of insulated tanks, in each of which it was held for twenty-four minutes. On account of the fact, how- ever, that milk as discharged from the heater flowed first into a tank from which the various holding tanks were filled, and on account of the added fact that when these tanks were discharging 218 FROM THE PRACTICAL VIEWPOINT the milk, it flowed into a second tank before being conveyed to the cooling apparatus, it is probable that the milk was actually held at the highest tem- perature for a period of at least twenty-seven minutes. A sample was taken from the raw milk before being clarified. This milk, upon setting, was found to contain 15 per cent. of cream and to have a fat content of 3.9 per cent. A second sample was taken from milk which had been heated to 145° F., and, after holding, was set and found to con- tain 1014 per cent. cream and 3.9 per cent. butter fat. A third sample was taken from milk which was heated to 144°, and was found to contain 8 per cent. of cream and 3.9 per cent. butter fat. A fourth sample was taken from milk which was heated to 142°, and was found to have a cream content of 8 per cent. and 3.9 per cent. butter fat. These results indicated that the milk which was heated to 145° contained a greater percentage of cream, by volume, than that which was heated to 142°. The reason for this was not apparent. The milk pasteurized at this plant was received from the railroad in cans which had been shipped from the country. The milk was dumped from these 219 THE PASTEURIZATION OF MILK cans into a large dump vat, from which it was pumped to a receiving vat upon the second floor and was thence allowed to flow through a clarifier, from which it was discharged into a large mixing vat and thence flowed directly to the milk heater. Firtu Trest.—This test was made at a plant at which the milk was pasteurized by means of a heater somewhat similar to that shown in Fig. 3. The holder was like Fig. 21. In this heater the milk is forced between two water-heated cylin- ders, in one of which the water was at a tempera- ture of 165°, and in the other of which the tem- perature of the water was nearly at the boiling point. The milk, while being heated, was kept in agitation by means of a revolving arm, which was so arranged that it moved between the two heat- ing surfaces. The milk, after heating, was held in a series of eight water-jacketed tanks, the water surrounding the tanks being kept at a temperature of from 145° to 150° F. The milk, while in this holding tank, was kept in agitation by means of re- volving metal stirrers. A sample was first taken from one of the hold- ing tanks in which the milk was heated to a tem- perature of 143° F. and held there for thirty 220 FROM THE PRACTICAL VIEWPOINT | minutes. This sample, when set, was found to have 11 per cent. of cream in volume, and the but- ter fat content was 3.7 per cent. A second sample was taken from a holding tank in which milk had been heated to a temperature of 147° and held for thirty minutes, the temperature of the milk at its discharge being 146°. This milk showed 4 per cent. of cream and a fat content of 3.8 per cent. A third sample was taken from a tank in which milk was heated to 145° and held for thirty minutes. This milk, when set, showed 7 per cent. of cream and 3.7 per cent. butter fat. A fourth sample was taken from milk which had been heated to 146° and held for thirty minutes. This milk showed 3 per cent. of cream and 3.9 per cent. but- ter fat. These results indicate that with this form of ap- paratus the cream line was seriously interfered with, even at a temperature as low as 143°. The milk, as received in this plant, was poured from cans into a receiving tank upon the upper floor of the building from which it flowed to an appa- ratus on the floor below in which it was preheated to 60° F. It then passed through centrifugal clarifiers from which it was discharged into a large 221 THE PASTEURIZATION OF MILK tank upon the receiving floor. From this tank it flowed by gravity to the pasteurizers on the floor below. Sixtu Trst.—This test was made at a plant in which the milk was heated by means of an appa- ratus shown in Fig. 11, where the milk is heated by means of what is known as a Multitube Heater. In this form of heater a series of large tubes are so arranged that several smaller tubes extend through them. The milk is forced through the inner tubes, while hot water is forced through the large surrounding tubes. After heating, the milk is discharged into a series of eight holding tanks similar to those described in test No. 5. The water which is used to heat the milk in this apparatus is itself heated in a tank outside of the milk heater and is kept at a temperature varying between 144° and 163°, the temperature rarely exceeding 154°. From this tank the water is pumped to the milk- heating apparatus. The conditions at this plant were apparently fa- vorable for securing good results. The fact that the temperature of the heating water was carefully controlled, made it impossible to superheat or scorch any of the milk. The first sample of milk 222 FROM THE PRACTICAL VIEWPOINT was taken from raw milk before it was clarified. This sample, when set, showed 1314 per cent. of cream and 3.4 per cent. butter fat. The second sample was taken from one of the holding tanks in which the milk was heated to a temperature of 146° and held thereafter for thirty minutes. This sample, when set, showed no cream whatever on the cream gauge, the fat being evidently evenly distributed throughout the entire body of the milk. This milk contained 3.5 per cent. of butter fat. A third sample was taken from one of the holding tanks in which the milk was heated to 143° F. and held for thirty minutes. This milk showed, upon standing, 10 per cent. of cream and 3.7 per cent. butter fat. Sample No. 4 was taken from a tank in which the milk was heated to 146° F. and held for thirty minutes. This sample showed 5 per cent. of cream and 3.35 per cent. butter fat. The results here obtained indicate that with this apparatus if the milk was heated above 143° the cream would be seriously affected. Seventu Trst.—A test was made at still an- other plant in which the milk was heated by means of the pasteurizer shown in Fig. 9. In this appa- ratus the milk is forced through a series of pipes 223 THE PASTEURIZATION OF MILK which are enclosed in a large chamber which is filled with hot water. The apparatus somewhat resembles the tubular boiler. After heating, the milk is held in three upright cylindrical Park hold- ing tanks, the milk passing through the entire se- ries. In this holding apparatus tests previously made indicated that milk is held for from thirty- five to forty minutes. In making this test, the first sample was taken from the raw milk. This sample, when set, showed 14 per cent. of cream and 3.8 per cent. butter fat. A second sample was taken from milk which was heated to a temperature of 143° and held for from thirty-five to forty minutes. This sample, when set, showed 14 per cent. of cream and 3.8 per cent. butter fat. In order to vary the experiment the temperature of the milk entering the holder was then raised to 145°, at which temperature the milk was maintained until the process of pasteurizing was completed for the day. The milk in the filled holding tanks was allowed to stand for thirty minutes and a sample was taken from that which was being discharged from the holding tank, which showed, on standing, 14 per cent. of cream and 3.85 per cent. butter fat. A fourth sample was 224 FROM THE PRACTICAL VIEWPOINT taken from the milk which was last discharged from the holder. This milk had been in the holder for exactly sixty minutes. Upon standing, this milk showed 9 per cent. of cream and 3.7 per cent. butter fat. These results indicated that milk could be heated to 145° and held for thirty minutes without any injurious effect upon the cream line being pro- duced, but that if the milk was held for an hour, the cream line was considerably affected. EientH Trst.—A further test was made at a pasteurizing plant in which the milk was heated by means of the heater shown in Fig. 7, and held in the holder illustrated in Fig. 27. In this appa- ratus the milk is forced through a series of pipes which are themselves enclosed in a larger pipe through which hot water is forced. The holding apparatus consists of a series of large tubes through which the milk is allowed to flow. It re- quires about thirty-five minutes for the milk to be discharged through the holding tubes. A sample was taken from the raw milk, before clarifying. This was found to contain 1514 per cent. of cream and 3.5 per cent. butter fat. A sec- ond sample was taken from milk which had been 225 THE PASTEURIZATION OF MILK clarified, and this was found to contain 12 per cent. cream and 3.6 per cent. butter fat, there being an apparent reduction of 314 per cent. of cream vol- ume due to the clarifying process. A third sam- ple was taken from milk leaving the holder at a temperature of 142°. This was found to contain 8 per cent. cream and 3.7 per cent. butter fat. A fourth sample was taken from milk leaving the holder at a temperature of 145°. This showed 7 per cent. of cream and 3.6 per cent. butter fat. The results here obtained indicated that milk which is heated to 145° shows about the same amount of cream, by volume, as that which is heated to 142°, but the milk heated to either tem- perature showed but little more than half the amount of cream which was found in the raw milk, The milk at this plant was received in the dumping tank on the first floor, from which it was pumped to a tank upon the pasteurizing floor, and thence flowed through a centrifugal clarifier into the mixing tank. From this tank it was pumped through the heater and holder, and after being discharged from the holder was again pumped through the cooler. 226 FROM THE PRACTICAL VIEWPOINT | Summary of Results All the tests made indicate that when milk is cleaned by a centrifugal clarifier, the volume of cream in the milk suffers a reduction of 2 per cent. to 3 per cent. The number of tests made was probably not sufficient to warrant the drawing of absolutely definite conclusions. It was evident, however, that the volume of cream in bottled milk was influenced by various factors, some of which are apparently little understood. These factors include: (1) The temperature to which the milk is heated. (2) The length of time for which milk is held at the high temperature. (3) The temperature of the heating medium with which the milk comes in contact during the heating process. (4) The clarification of the milk. (5) The type of apparatus used in treating the milk. (6) The amount of agitation to which the milk is subjected, especially while hot. This last factor has a greater influence upon 227 THE PASTEURIZATION OF MILK the cream line than is ordinarily appreciated. It has been stated to the writer, that in one instance where the cream line was materially reduced dur- ing the pasteurization process, the experiment was made of reducing the speed of the agitator which kept the hot milk in motion. After the speed had been so reduced it was found that the cream line upon the milk resumed its normal character. It will also be noted from the foregoing descrip- tion of the various methods of handling milk that in those plants where there was most agitation of the milk, and especially where the pumping of hot milk was practiced, the most difficulty with the cream line was experienced. There are possibly other factors which affect the cream line, among which may be: Ist, the age of the milk before pasteurization. 2nd, the grade of cows from which the milk was produced. 8rd, the fact that milk has or has not been frozen before being treated. The tests made proved that it is entirely pos- sible, under the most favorable conditions, to heat milk to 145° and hold it for thirty minutes without producing any injurious effect upon the cream line. 228 “ FROM THE PRACTICAL VIEWPOINT It is also doubtless true, however, that with some types of apparatus in use by the milk dealers and with some conditions under which milk is handled, a real difficulty is experienced in obtaining satis- factory results. The chart shown in Fig. 34, drawn by Dr. North, indicates graphically the temperatures and holding times within which it is safe to heat milk without affecting the cream line. Such a chart cannot show the other factors which also affect the results, such as the amount of agitation, etc. If the milk is being heated and an attempt is made to keep the milk at a temperature no lower than 145° F., it is almost certain that the tempera- ture will at times reach from 146 to 148° or higher, and that it will at times be held longer than thirty minutes. It is almost mechanically impossible to so control the temperature of milk while heating that there will not be considerable variation. The agitation probably has the effect of break- ing up the fat globules into smaller masses. Since each globule of fat is surrounded with a film of casein or skim milk, which is heavier than the fat, it is evident that as the mass of fat becomes smaller, the proportional amount of the surrounding skim 229 THE PASTEURIZATION OF MILK FAHRENHEIT TEMPERAT URE TIME AND TEMPERATURE FOR 176° MILK PASTEURIZATION. ser) C.F North, 1912. 10° 20 30° 40° TIME IN MINUTES Fic. 34 230 50 60 FROM THE PRACTICAL VIEWPOINT ae milk becomes greater, till we reach a point when the buoyant fat cannot lift the heavier envelope, and our balloon of fat stays down. Just why the high heat and the long holding seatters the fat permanently through the body of the milk is not so clear. It may be due to chemical changes which occur. In the pasteurizing equipment described on pages 124 and 131 it is claimed that the superheat- ing of the held milk has a beneficial effect upon the cream lines. The tables following show graphically the re- sults of the tests made. 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It is coming more and more into use, as a recognized sanitary measure, which is at present necessary. Whether a time may come when it will be safe for large communities to consume their milk unheated is a question which at present is not a subject for practical consideration. The South and West, which have been slow to recognize the value of pasteurization, are coming into line, and the teaching of practical methods of handling ap- paratus used in pasteurizing milk is a wise thing for the dairy schools to take up. Practical meth- ods of controlling the actual operation of pasteuriz- ing plants should be taught, and instruction should be available for inspectors employed by munici- palities, as well as for those who are to become such inspectors, in order that they may be equipped to render the most useful service to the com- munities when they assume their duties. 240 THE PASTEURIZATION OF: MILK: Le a Eee RE SEES ARES: eR Other methods may be discovered by which milk may be rendered safe with less trouble and ex- pense, but none such are now in sight, and until they appear our towns and cities must depend upon the proper application of heat to render milk safe as food. It is due to the citizens that the actual treatment of the milk be so intelligently supervised and con- trolled that it will in reality be as safe as the people have a right to expect. 241 INDEX A PAGE Puiteration of Milk ...:66 6605s es eee 5, 6 mericutural Department... 2... :i +3): 2 imteet. 5.5 oe. net at Fee sieges cals 11 Rae MMA DECSSORS: 6. ws sw ois ka eee 135 myers and Johnson) ..... 256.22. «- 9, 86,155 B Heards of Food Control’... .. 02032. ses 2 PERE OCRIDINE ot. 8 os SUS e ls Paw A 8 177-180 Pee PEARIO Oo. 8 Koss eddies alee 163-175 a IUNI ns is Guy sporti Mp Flew Was 176 Ree CAGED ue 5 a ace ee eg eves arate ee 180-182 eve 1 whereniosis: 6. SS See 18-22 C POMREMIREE ESGEEIOS. 6S Sw gL vise ee ee te oe 177-180 eiemeeal: Chants. 5. se Ss wn ee 27 Cleaning and Clarifying .............- 150-155 RE oS ey eS Rha Atala ela ial 115,116 eememtOED AIR cise choo nls, knee Ries 135 PERE 5.5 Sion 5d se WOR ay Cac ae 240 INDEX PAGE Containers, Washing of ...'..... <./..5 208 163-175 Control (Official) of Pasteurization..... 32-34 Controllers, Temperature .......... 27, 133-140 Cooling... 4 45 SAS ee a 155 Coolers, “Open: 05:66) ics Pos PORE 155-160 Vande) 202 idee ssp cee be ee .. 160-161 Tubolarc3 i654 6$i 03 at ose 162 Cream Tambo.) On. eee ae 21, 29, 208-239 D Department of Health, Reprints........ 9 Mow Work City 2460s iah ean 27, 43, 94, 209 Piet 66505 3 ees oho 2 11, E Efficiency of Apparatus .........¢sn06en 185-207 Electric. Process sbi cac So 2 eee 90, 91 EGayUles ©. ooo cn sa eee 3 Peete 30 F Filling Bottles .). .oee 3240500 176 PESOS iy s oss Te SO ee Ce ee 11 G Geneva Experiment Station ........... . 19,1758 244 INDEX H PAGE @emita Department... oc. ok oc 2 Brew York City .......4. 9, 27, 43, 94, 209 Se Soret soon ing hc a cleeole eee 43 Re PME ei. oy eS Fe Bess ee - 44-47 eee PHC Sy sc oa eee 47-56 Ee ie Sale 15. Se oe 56-65 MRR AES EHD oe id ane ava: Sea we 65-77 Pan Dye. cca ei. Ce A 77-89 Holding Time, Method of Calculation... 96, 103 So IIR See ee Mage) = oe 94-107 EMP LONG 3. be ls oe ee 94-111 Points to be Observed in....... 108, 109 Continuous or Flow Type.......... LlI-—132 Disturbances of Holding Time. .113, 114 Itemaonial ‘Tank «60... pawns 124-126 Be AR AS oa a aig Ew ee 111-123 Testing of Holding Time...... 115, 116 ERS 0 5 ep Ble Grete 126-129 Pema s aBbeurination .......266.66.cae. 183, 184 I Remmeemenare Of Wilk os ae wy 4, 5, 18-22 | PAGE JaCODE 0 EVEN Se? Meee ee eee 13 Johnson 9s 2226 O54 3a eee 9, 86, 158 K Kulp. os. cscs dhe ees cass ay, be 158 M Milk Dealers’ Organizations ........... 6,7 Milk, Changes Due to Pasteurization.... a7 Methods of Official Control............ 32-34 N New York City ..... 9, 15, 27, 43, 94, 209, 258 O Ozone Treatment: :. 6.601} . 4 cee 92 P Parke oe 20, 23, 111 Pasteur’. 605i ose Ca Oa 10 Paper Bottles... 60056 66.0 0 eeeeee 180-182 INDEX PAGE Pusteurization in General ............. 1-42 Pasteurization Literature ............. 9 pestcarizgation, Home . .... 2th Sess 6 183, 184 DN THORE ooo bea Mies oe oe 27 Pasteurized Milk, Requirements for Secur- me Gond. Resilte: 22. 16s. cen $1,. 32 Meermtiser. Danish ....:425..). .ao0 8 = wens Lt. F2 Pasteurizing Plant, Requirements for Sat- istactory Equipment... ,..... 5...) 36-42 Pasteurizing in Vacuum Pans .......... 89, 90 Percentage of Bacterial Reduction....... 185-207 Publis, Health Reports 2.6.0... 0... ds 18 De ee be be a ev oy ee 39 R Hecorders—Temperature ..........-. 4: 140-149 aia aia kg x same u 8-8 Sw nen kw 11 a ee aa eee 9. 29, 23; 25, 183 Meme MAH UG) oe ON ee tle Casein ole 158 S I a8 nk eRe ow no ate jana wr ecakee pa | Pepimare “Throat... sos isaccie ese ee dm 6 17,18 as Br es a a Gus Sa enn es 10 INDEX PAGE Sohxlet . 06 os axe as soe eee 13 Storch : Test. (si... 635 oe 32 Superheating of Milk .........ii%.)) eh 131 i Temperature ‘Controller .. 0.2.22 2 27, 133-140 Temperature Test, Holding Tanks..... 115, 116 Temperature Recordefs'. +). :... 29a 140-149 Testing Cleaned Containers ........... 174, 175 Testing of Holding Time |. .'°:). S323 115, 116 Thermal:Death Point). 22)... se 27 Taberculosis: 2. 0450 ea cen ee Re 12, 18-21 Pyphoid | Fever: .,.. 002.2 toe ee 17 U Ultra, Violet Rays >... . 650 53.05 cGy 92 V Vaeuum Pans (2... 2.08%... <5 3 a eee 89, 90 W Washing of Containers ............+: 163-175 Winslow +... 065 oe ed Se 18. PRINTERS oi jg ey Paes ota we @ 2a a he per of tah dad, 4 Se ie ee bee Ds tye << it t ¢ LIBRARY OF CONGRESS SMITA OO00&910450A