The Flow Of Gases In Furnaces

DESIGN OF OPEN-HEALTH FURNACES 219
PERIOD BETWEEN" IOEVERSALS
The period between reversals has a direct bearing upon the
design of the checker in two important particulars: the heating
and cooling time determines the weight of checker brick required
and the thickness of the brick composing it. There is a limit to
the quantity of heat which may be absorbed and given out by the
brickwork. The practical limit is reached when the entire mass of
brickwork is raised to a temperature at which heating gases pass
through the checker with a "very slight or no drop in temperature.
The economical limit is reached when fche heating gases leave the
checkerwork at such, a temperature that during the period when
the checker is giving up heat the brickwork temperature does not
drop below the initial temperature of the incoming gases plus the
temperature differential necessary for heat transfer.
The most important variable, the period between reversals, is
beyond the control of the designer. The furnaces are operated
by two or three shifts of men. Each shift usually has certain
definite portions of the furnace to keep in repair and will so operate
the furnace, when it is possible so to do, in a manner to favor their
section and throw the burden of repair work upon the other shifts.
This leads to irregular working. Sidney Cornell (Chemical and
Metallurgical Engineering, May, 1913) cites the case of a 60-ton
furnace. There were 509 reversals in a week. The average time
period between reversals was 10 minutes. The longest period
was 70 minutes, the shortest 2 minutes. Consecutive periods
differed widely in their duration. The following time periods in
minutes were scaled from a diagram he presented:
R 15 R 25 R 20 R 15 R 16 R 23 R 24 R 24 R 34 R 22 R53
R 12 R 9.
(R stands for reversal.)
Quick reversals are necessary at certain stages of the operation,
but it is certainly desirable that the work should be divided, as
nearly equally as possible, between the two ends of the furnace.
When the time factor depends entirely upon the human element
it is absolutely impossible to avoid considerable irregularity in
operation. At the same time melt variations will prevent auto-
matically timed reversals, except during certain stages of the heat.
However, reversing machines are available which will operate
the valves in a predetermined sequence and time the reversals