THE LIBRARY
OF
THE UNIVERSITY
OF CALIFORNIA
PRESENTED BY
PROF. CHARLES A. KOFOID AND
MRS. PRUDENCE W. KOFOID
THE
ADVANCED
MACHINIST.
THE
ADVANCED
MACHINIST
PRACTICAL AND EDUCATIONAL
TREATISE, WITH ILLUSTRATIONS
WILLIAM ROGERS
THEO. AUDEL.& COMPANY
63 FIFTH AVENUE NEW YORK CITY. /
COPYRIGHTED, 1902, 1903,
BY
THEO. AUDEL & Co., NEW YORK.
The Advanced Machinist.
The difference between an engineer and
a machinist is one of degree only — hence a
book written for the benefit of engineers is
of service to machinists ; and, again, a book
devoted to the interests of machinists is of
the utmost value to engineers.
Why? Because the machinery which
the engineer operates is made in the shop.
GENERAL CONTENTS.
INTRODUCTORY 1-18
SUMMARY OF ARITHMETIC 19-56
USEFUL MEASUREMENTS 57-81
PARTS OF A CIRCLE 82-83
MEASURING MACHINES 84-100
SCREW CUTTING IN THE LATHE 101-137
BORING MACHINES AND OPERATIONS 138-150
PLANING MACHINES AND OPERATIONS. . . 151-174
MILLING MACHINES AND OPERATIONS.... 175-198
DRILLING MACHINES AND OPERATIONS.. 199-212
GRINDING OPERATIONS 213-226
PUNCHING AND SHEARING MACHINES
AND OPERATIONS 227-233
BOLT CUTTING MACHINE AND OPERATION 234-242
AUXILIARY MACHINES 243-262
UTILITIES AND ACCESSORIES 263-274
SHOP MANAGEMENT 275-286
USEFUL WORKSHOP RECIPES 287-296
AID TO THE INJURED IN ACCIDENTS 297-316
TABLES AND INDEX. , ? 317-334
For special index, alphabetically arranged, see page 325.
xi
zii
PREFACE.
In a certain high-class journal of a recent date, devoted
to the interests of the class for whom this book of instruc-
tion is designed, there appeared under the heading " Help
Wanted," thirty-two paid advertisements in a single issue.
Not a single one of these called for any except those
possessing qualifications expressed as follows :
"Sober," "first-class," "good," "competent," "accurate/'
"experienced," "undoubted ability," "ambitious," " able to handle
men," " skilled," "with shop experience," "executive ability," "all-
around," "able to design," " able to supervise construction," "satis-
factory men."
The closest scrutiny fails to discover a wish for the
opposite of those thus described, nor in the eleven paid
advertisements under the heading of " Situations Wanted,"
in the same paper, does there appear even one saying " I
am a second-class man — hire me," as that would be money
thrown away. Hence, the only call is for the kind of men
classified as in the foregoing quoted words.
xiii
xiv Preface.
Now, examining the list again, we find what these men
are specially desired to perform — the range of service
needed is wide, but interesting enough to study. All are
described under the letters " Help Wanted ":
" A. good die-maker on round work." — "Accurate machinist for
marine-engine work." — *' Draftsman experienced on steam pumps." —
" First-class designer on cotton machinery." — "First class machinists
for heavy floor and machine work." — "First-class toolmakers, experi-
enced on jigs, punch and die work." — "Experienced mechanical drafts-
man for detail work on engines." — "Four first class machinists, those
familiar with oil-well tool work." " A machine-tool inspector, of
undoubted ability." — "Mechanical draftsman having experience on
large vertical Corliss-engine work." — " A large Chicago factory desires
to employ a man experienced at fixing differential piece-work rates."
— "A number of mechanical draftsmen on iron-and-steel-work machin-
ery."— "Mechanic wanted, one accustomed to rolling mill work." —
"Foreman to take charge of machine shop employing about fifteen
men." — "We invite application from patternmakers, molders and
machinists." — " Wanted, superintendent for small shop in Brooklyn,
N. Y." — " Man experienced in light machinery, able to design, draft
and supervise construction of special tools, jigs, etc., with shop experi-
ence, executive ability and some knowledge of cost and piece work
accounts." — "A New York factory contemplating additions to their
drafting force desires applications from experienced draftsmen and
tracers for electrical switchboard and instrument work." — "A thor-
oughly competent mechanical engineer, to take charge of drafting-
room of a concern manufacturing a full line of mining machinery,
except steam engines and boilers." — " Foreman for a brass department
containing 50 hands, in a lar^e electrical factory ; must be familiar with
parts of electrical apparatus and with modern methods of production,
and know the entire details of the workings of such a department." —
" Three first-class floor men, as gang foremen, to take charge of machine
shop operating several hundred men. Steady employment for compe-
tent men."
Men possessing the qualifications described above may
well be classed as "advanced" machinists, designers,
draughtsmen and engineers ; it is the glory of the age that
there are many such to be found ; these descriptions are
Preface. xv
quoted to plainly tell what kind of talent is desired, and—
This is the call for men in but a single issue of one
periodical ; there are many other journals containing
similar " wants "; again, scores of mighty war ships are
"lying in port" because competent machinists and engi-
neers cannot be found to man them ; and, still again, every
great engine and every intricate machine makes place for a
good man to operate it ; in fact, the openings for clever,
ingenious, trusty men, are world-wide.
It will be noted that the demand is for men pos-
sessing certain qualities most difficult to define and hard
indeed to acquire ; there must, perforce, be second-class
men, to fill the ranks, for all cannot be " Captains of Indus-
try "; but this book is not for them, unless it be to inspire
thought and ambition to do better.
A few quotations may be helpful, indicating the path
of advancement :
" Just do a thing and don't talk about it. This is the great secret
in all enterprises." — " Modest confidence in his own abilities is one of
the most pleasing traits a man can possess, and it is often his best
business capital. I know many a young man with the right kind of
stuff in him, who has watched the operations of other people and has
said, 'I can do it if they can? Then, with all the judgment he pos-
sessed, he made the effort successfully." — "It is easy to do what one
is absolute master of. Indeed, this absolute mastery commands the
fighting-deck of any trade, profession or labor, and to be best in any-
thing honorable is to be secure of continual success." — " The man who
undertakes to learn his business from books will never make a practical
mechanic, but, on the other hand, the mechanic who refuses to read
whatever he finds of interest on the subject can hardly expect to be
successful." — " There are two ways of doing work. One may go about
xvi Preface.
it with a clouded brow, a lagging step, and a general expression of dis-
gust and weariness ; or it is possible to be alert, energetic, bright of
countenance and elastic of step, as if the labor were really enjoyable.
The work is done in either case, of course, but there is something in
the latter manner that inspires confidence in the worker and assures
him of a reward that would not crown his efforts were they put forth
in the other way." — " The best rule for success in life that I have ever
found is to do a little more than is expected of you. Whatever your
position in life may be, whether in an office, store, or workshop, do a
little more than is expected of you, and you will never be overlooked,
be the establishment large or small." — " The word ' tact ' is equivalent
to the word * touch ' ; tact is that nice perception which comprehends
everything of the order, formation, location and disposition of aught
which bears upon the successful issue of the enterprise at issue. The
man of tact who has that presence of mind which can bring him on
the instant all he knows, is worth for action a dozen men who know as
much, but can only bring it to light slowly." — " The young fellow who
will distance his competitors is he who masters his business ; who pre-
serves his integrity, who lives cleanly and purely, who never gets into
debt, who gains friends by deserving them, and puts his money into
the savings bank. There are some roads to fortune that look shorter
than this old dusty highway. But the staunch men of the community,
the men who achieve something really worth having, good fortune,
good name and a serene old age, all go this road." — " Our present gen-
eration of coming men, youths of from fifteen to eighteen, can have
not the least ground for fearing the temper and promise of the times
into which their lives are going. Never before in the world's history
has there been such a call from the near future to a rising army of
eager workers. Science has probed the secrets of things, and the prac-
tical application of knowledge to all the lines of labor has lifted even
menial services to a place of dignity, provided always that the operator
is master of what he takes into hand."
In short, the preparation and issue of this work is
aimed to point the way of advancement to those who must
become fitted to assume the obligations, as well as to
receive the rewards of those who, in the order of things,
must give place to the coming-man.
Preface. xvii
But ! this is not all—
The trade of the machinist is peculiar in that it is a
preparation for so many positions outside of it. It takes
a man of good natural ability and of considerable educa-
tion— not always from books — to make a first-class machin-
ist, and more of the same to make a competent foreman
or a superintendent ; so that when he is well qualified for
these positions he is also well prepared for so many other
openings with which the machine shop apparently has
little to do ; and many of these keep calling him, and
many respond to the call, hence in consequence it is said
that skill is dying out, that skilled workers are becoming
scarce, that soon, as things are going, we will be left behind,
in the world's markets, by the lack of both competent
operatives and of the higher skill and reliability that are to
exercise supervision and direction.
It is with a full knowledge of this fact, that in " The
Plan of the Work" some subject matter has been intro-
duced which the author is confident will be of the utmost
value in the shop and afterwards as well, when the student
" makes a change ; " for in the fluctuation of business there
come times when everybody is busy and then times that
are slack and not so booming, when foremen and superin-
tendents have that toughest of all jobs, the telling of good
men that there is nothing for them to do; this being inci-
dent, also, to the kind of country we live in.
There is a bit of a necessary warning, too, in a little
fable the author has seen, from ^Esops Fables (Revised) —
" A man had a Glass in which he looked at himself
every day. And he did not perceive that he grew older.
But at length he perceived that the Glass had grown old.
xviii Preface.
So he threw it away and got another that was new. Then
he saw that he had grown old with his Glass."
Every man looks in a glass at times and afterwards
does some rather serious thinking ; it is to aid the friendly
reader and student in such moments to right thoughts that
some things, too, have been put in the book in odd spaces,
with the hope that the good will with which it has been
done will not be taken amiss.
The path of advancement, how uncertain is it and at
times so difficult to discern amid the shadows. The mere
mention of this allows the quotation of a wise leader of
men, that may well be the author's closing words for the
volume.
" Look up and press forward and the way will become
clear step by step, day by day ; the space between is the
way thither.*'
SUMMARY OF ARITHMETIC.
The following abridgment of several of the rules of
arithmetic, often referred to in elementary books on
mechanical science, are here inserted for the convenience
of reference. These rules and examples are given merely
to refresh the memory, it being taken for granted that the
reader has already acquainted himself with the principles
of common arithmetic. They will, however, be found serv-
iceable, both as a convenience of reference and to give some
insight to the subjects on which they treat.
Arithmetic is the science of numbers, and numbers
treat of magnitude or quantity. Whatever is capable of
increase or diminution is a magnitude or quantity.
The processes of arithmetic are merely expedients for
making easier the discovery of results which every man of
ordinary ingenuity would find a means for discovering him-
self. Roger Bacon lived eight centuries ago ; in the great roll
of modern scientists, his name stands first ; these are his
NOTE. — Calculation is the art, practice or manner of computing
by numbers : the use of numbers by addition, subtraction, multiplica-
tion or division, for the purpose of arriving at a certain result.
Upon this art— of calculation — rest not only the mechanical arts,
but the whole structure of modern civilization. Consider the solar
system, a time-piece, a well-equipped modern factory — the characteris-
tic of each is its ' ' calculability. " Everything comes at last to correct
figuring for assured success.
19
2O The Advanced Machinist.
SUMMARY OF ARITHMETIC.
words: " For he who knows not mathematics cannot know
any other sciences ; and, what is more, he cannot discover
his own ignorance or find its proper remedies."
In every branch of science, our knowledge increases as
the power of measurement becomes improved ; it is very
generally true that the one ignorant of useful numbers is
the one who serves, while the leader in all departments is
the one who calculates.
A glossary is a collection of words not in general use,
especially of an art or science ; the ordinary use of a glos-
sary is to explain in some detail many of the more difficult
words used in the text, hence the following —
SYMBOLS, ABBREVIATIONS AND
DEFINITIONS.
«= Equal to. The sign of equality; as 100 cts. = $1,
signifies that one hundred cents are equal to one dollar.
— Minus or Less. The sign of subtraction ; as 8 — 2
—^ 6 ; that is, 8 less 2, is equal to 6.
-{-Plus or More. The sign of addition ; as 6 -f 8 = 14 ;
that is, 6 added to 8 is equal to 14.
X Multiplied by. The sign of multiplication ; as 7 X 7
— 49 ; that is, 7 multiplied by 7 is equal to 49.
-f- Divided by. The sign of division; as 16-7- 4 -=4;
that is, 1 6 divided by 4 is equal to 4.
The Advanced Machinist. 2 1
SYMBOLS, ABBREVIATIONS AND DEFINITIONS.
.*. Signifies then or therefore.
V Since or because.
d2 = diameter squared, or is a number multiplied by
itself, thus 2X2 = 4.
d3 = diameter cubed, or is a number multiplied by
itself twice, thus 2X2X2=8.
d4 = diameter to the fourth power, or is a number
multiplied by itself thrice, thus 2X2X2X2 = 16.
A single accent (') signifies feet ; a double accent (")
inches ; thus 3' 6" =- 3 feet 6 inches.
Dia. = diameter. ° Degrees.
Revs, per min. = revolutions per minute.
Lbs. per sq. in. =- pounds per square inch.
Brackets ( ) or [ ] are employed to denote that several
numbers are to be taken collectively. Thus 4 (a -f- b) sig-
nifies that the number represented by a -|-b is to be mul-
tiplied by 4 ; again (a + b) X (c — d) denotes that the
number represented by a+b is to be multiplied by the
number which is the result of subtracting d from c.
The Greek Letter n denotes the ratio of the circum-
ference of a circle to its diameter. In the English alphabet,
this letter stands in place of /, and is called pi; it is very
frequently met with in mechanical literature.
The Decimal Point. — In both France and Germany,
one-fourth (%) reduced to a decimal is always written as
0,25 ; in England it is written 0-25, and in the United
States in this way, 0.25.
22 The Advanced Machinist.
SYMBOLS, ABBREVIATIONS AND DEFINITIONS.
A formula is an arithmetical rule in which all words
are omitted, all the quantities represented by letters and
figures, and all the operations indicated by signs, and by
the position of the different characters ; the word "formula"
is another name for " form."
The following 10 formulas include the elementary
operations of arithmetic and follow from the succeeding
illustrations.
1. The Sum — all the parts added.
2. The Difference = the Minuend — the Subtrahend.
3. The Minuend = the Subtrahend -f the Difference.
4. The Subtrahend '= the Minuend — tlte Difference.
5. The Product= the Multiplicand X the Multiplier.
6. The Multiplicand^- the Product -*- the Multiplier.
7. The Multiplier =the Product -f- the Multiplicand.
8. The Quotient = the Dividend -~ the Divisor.
g. The Dividend =the Quotient X the Divisor.
IO. The Divisor = the Dividend -r- the Quotient.
A number is exactly divisible by — 2, when the number
ends in an even number or in o ; j, when the sum of the
digits is exactly divisible by 3 ; /, when the number formed
by the last two digits is exactly divisible by 4 ; 5, when
the number ends in 5 or o.
Ratio is the relation of one number to another, as
obtained by dividing one by the other ; hence, ratio means
the same as the word quotient.
The Advanced Machinist. 23
SYMBOLS, ABBREVIATIONS AND DEFINITIONS.
Log. This is the abbreviation of the term logarithm ;
these are auxiliary numbers, by means of which the simple
operations of addition and subtraction may be substituted
for the more cumbrous operations of multiplication and
division, and easy cases of multiplication and division for
involution and evolution.
The use of logarithms reduces multiplication to addi-
tion, division to subtraction ; raising powers or extracting
roots to multiplication and division, respectively.
Logarithms of numbers are arranged in tables, running
to four and six figures, beginning with one and going to so
high as to fill entire books with the columns.
Algebra is that science which deals with formulas ; it
is a mathematical science which teaches the art of making
calculations by letters and signs instead of figures. The
name comes from two Arabic words, al gabron, reduction
of parts to a whole. The letters and signs are called Sym-
bols. Quantities in Algebra are expressed by letters, or by
a combination of letters and figures; as a, b, c, 2x, 3^, 5^r,
etc. The first letters of the alphabet are used to express
known quantities ; the last letters, those which are unknown.
The operations to be performed are expressed by the
same signs as in Arithmetic ; thus + means Addition, —
expresses Subtraction, and X stands for Multiplication.
NOTE. — A machinist has little or no use for algebra in his every-
day work ; but if he wants to find out more about the how and why of
things and study into general principles, it is the most important sub-
ject that he can take up, next to arithmetic and mechanical drawing.
24 The Advanced Machinist.
SYMBOLS, ABBREVIATIONS AND DEFINITIONS.
A NUMBER is a unit or collection of units; as two,
five, six feet, etc.
An INTEGER is a number that represents whole things.
An ABSTRACT NUMBER is one which does not refer
to any particular object.
A CONCRETE NUMBER is a number used to designate
objects or quantities.
An ODD NUMBER is a number which cannot be
divided by two.
An EVEN NUMBER can be exactly divided by two.
FACTORS of a number are those numbers which, when
multiplied together, make that number.
A PRIME NUMBER is a number exactly divisible by one.
A COMPOSITE NUMBER is a number which can be
divided by other integers besides itself and one.
An EXACT DIVISOR of a number is a whole number
that will divide that number without a remainder.
The GREATEST COMMON DIVISOR of two or more
numbers is the greatest number that will divide each of
them exactly.
A MULTIPLE of a number is any number exactly divis-
ible by that number.
The LEAST COMMON MULTIPLE of two or more num-
bers is the least number that is exactly divisible by each of
them.
A PRIME FACTOR is any prime number used as a factor.
NOTE.— Quantity is the amount of anything considered, or of any
commodity bought, or sold. Price is the value in money of one, or of
a given unit of any commodity. Cost is the value in money of the
entire quantity bought, or sold.
The Advanced Machinist. 25
NOTATION AND NUMERATION.
NOTATION is a system of representing numbers by
symbols. There are two methods of notation in use, the
Roman and the Arabic. NUMERATION is a system of nam-
ing or reading numbers.
THE ARABIC METHOD OF NOTATION employs ten
characters or figures, viz :
</&<?£<s6yff0
One, Two, Three, four. Five, Six, Seven, Eight, Nine, Zero.
The nine figures are called digits or significant figures.
The character o has no value when standing alone.
The nine digits have each a simple and a local value.
The simple value of a figure is the one expressed by it
when standing alone or in the units place. The local value
of a figure is that which depends upon the place which the
figure occupies in a number.
There must be three figures in every period, except
the one at the left, which may have one, two or three.
Every order of a number not occupied by a significant
figure must be filled with a cipher, or o.
NOTE.— By means of these ten figures or characters we can repre-
sent any number. When one of the figures stands by itself, it is called
a unit ; but if two of them stand together, the right-hand figure is still
called a unit, but the left-hand figure is called tens ; thus, 79 is a col-
lection of 9 units and 7 sets of ten units each, or of 9 units and 70
units, or of 79 units, and is read as seventy-nine. If three of them
stand together, then the left-hand figure is called hundreds ; thus, 279
is read two hundred and seventy -nine.
26 The Advanced Machinist.
NOTATION AND NUMERATION.
RULE FOR NOTATION. — Beginning at the left, write
the hundreds, tens and units of each successive period in their
proper order, filling all vacant orders and periods with
ciphers.
NUMERATION TABLE.
Names of _ Billions. Millions. Thousands. Units.
I I L
§§ i! |1. I 5 1
Order of Units : 2 S S.& •. 3 -g «a » a -o
c a a 111 1I§ 1 1 J i I
rtf ,0 3 »9 8 .8 "0 +? § "^ CO ,2 -S £ ^ 3
W £ « W H § WHH WHP Q H W H
876, 543, 201, 282 . 489
The number in the table is read " eight hundred and
seventy-six billion, five hundred and forty-three million,
two hundred and one thousand, two hundred and eighty-
two, decimal point, four, eight, nine."
In the table given, it will be observed that the long
row of figures is divided into groups of three figures,
called periods. This is to aid in their ready reading. The
first set is called units, the second thousands, the third
millions, etc.
Beginning at units place, the orders on the right of the
decimal point express tenths, hundredths, thousandths, etc.
THE READING OF DECIMALS. — In reading decimals,
it is well to omit, even in thought, the idea of a denomi-
nator, and to say, thus — example, .25 ; to read, say "point,
2, 5"; in reading .48437, say " point, 4, 8, 4, 3, 7."
EXAMPLE. — Write sixty-four thousandths in decimals.
Since there are only two figures in the numerator 64,
and the right-hand figure of the decimal must occupy the
The Advanced Machinist.
27
NOTATION AND NUMERATION.
third decimal place to express thousandths, it is necessary
to prefix a cipher to bring the right-hand figure into its
proper place. Therefore write point, oh, six, four (.064),
in the order named.
It is well also to say " oh " (this is the letter O).
THE ROMAN NOTATION is the method of notation
by letters, and is illustrated as follows :
I, V, X, L, C, D, M,
i, 5, 10, 50 100, 500, 1,000.
Repeating a letter repeats its value; rhus: 1=1,
11 = 2.
Placing a letter of less value before one of greater
value diminishes the value of the greater by the less; thus,
IV = 4, IX = 9, XL=40.
Placing the less after the greater increases the value of
the greater by that of the less; thus, VI = 6, XI=u,
LX = 6o.
Placing a horizontal line over a letter increases its
value a thousand times; thus, IV = 4,ooo M= 1,000,000.
ROMAN TABLE.
I denotes One.
II
Two.
III
Three.
IV
1 Four.
V
Five.
VI
Six.
VII
' Seven.
VIII
IX
' Eight.
Nine.
X
' Ten.
XI
Eleven.
XII
' Twelve.
XIII
Thirteen.
XIV
" Fourteen.
XV
Fifteen.
XVI " Sixteen.
XVII denotes Seventeen.
XVIII " Eighteen.
XIX " Nineteen.
XX " Twenty.
XXX " Thirty.
XL " Forty.
L " Fifty.
LX " Sixty.
LXX " Seventy.
LXXX " Eighty.
XC " Ninety.
C " One hundred.
D ' ' Five hundred.
M " One thousand.
X " Ten thousand.
M " One million.
28 The Advanced Machinist,
ADDITION.
Addition is uniting two or more numbers into one.
The result of the addition is called the Sum or Amount.
In addition, the only thing to be careful about except the
correct doing of the sum, is to place the unit figures
under the unit figure above it, the tens under the tens, etc.
RULE.
After writing the figures down so that units are under
units, tens under tens, etc.:
1. Begin at the right hand, up and down row, add the
column and write the sum underneath if less than ten.
2. If, however, the sum is ten or more, write the right-
hand figure underneath, and add the number expressed by
the other figure or figures with the numbers of the next
column.
3. Write the whole of the last column.
EXAMPLES FOR PRACTICE.
7,060 248,124 13,579,802
9,420 4,321 83
i,743 889,876 478,652
4,004 457,902 87,547,289
22,227 Ans.
Use care in placing the numbers in vertical lines; irreg-
ularity in writing them down is the cause of mistakes.
RULE FOR PROVING THE CORRECTNESS OF THE
SUMS. — Add the columns from the top downward, and if
the sum is the same as when added up, the answer is right.
Add and prove the following numbers:
684 32 257 20. Ans. 993.
The Advanced Machinist. 29
SUBTRACTION.
Subtraction is taking a lesser sum from a greater one.
As in addition, care must be used in placing the units
under the units, the tens under the tens, etc.
The answer is called the remainder or the difference.
The sign of subtraction is ( — ) Example : 98 — 22=76.
Subtraction is the opposite of addition: one "takes
from," while the other "adds to."
RULE.
1. Write down the greater number first, and then under
it the lesser number, so that the units stand under the units,
the tens under the tens, etc., etc.
2. Begin with the units, and take the under from the
upper figure, and put the remainder beneath the line.
3. But if the lower figure is the larger ; add ten to the
upper figure, and then subtract and put the remainder
down: this borrowed ten must be deducted from the next
column of figures where it is represented by I.
EXAMPLES FOR PRACTICE.
892 89,672 89,642,706
46 46,379 48,765,421
846 remainder.
NOTE. — In the first example, 892 — 46, the 6 is larger than 2 ;
borrow 10, which makes it 12, and then deduct the 6 ; the answer is 6.
The borrowed 10 reduces the 9 to 8, so the next deduction is 4 from
8=4 is the answer.
30 The Advanced Machinist.
SUBTRACTION.
RULE FOR PROVING THE CORRECTNESS OF SUB-
TRACTION.— Add the remainder, or difference, to the smaller
amount of the two sums, and if the two are equal to the
larger, then the subtraction has been correctly done.
EXAMPLE. 898 246
246 Now then, 652
652 898 Ans.
MULTIPLICATION.
MULTIPLICATION is finding the amount of one number
increased as many times as there are units in another.
The number to be multiplied or increased is called the
MULTIPLICAND.
The MULTIPLIER is the number by which we multiply.
It shows how many times the multiplicand is to be
increased.
The answer is called the PRODUCT.
The multiplier and multiplicand which produce the
product are called its FACTORS. This is a word frequently
used in mathematical works, and its meaning should be
remembered.
The sign of multiplication is X and is read " times,"
or multiplied by; thus, 6x8 is read, 6 times 8 is 48, or, 6
multiplied by 8 is 48.
The principle of multiplication is the same as addition ;
thus, 3X8=24 is the same as 8+8+8=24.
The Advanced Machinist. 31
MULTIPLICATION.
RULE FOR MUTIPLYING.
I. Place the unit figure of the multiplier under the unit
figure of the multiplicand, and proceed as in the following :
EXAMPLES. Multiply 846 by 8, and 487,692 by 143.
Arrange them thus :
487,692
143
846
8 1463076
1950768
6,768 487692
2. But if the multiplier has ciphers at its end, then
place it as in the following :
Multiply 83,567 by 50, and 898 by 2,800.
898
83567 . 2800
718400
I796
2,514,400
The product and the multiplicand must be in like
numbers. Thus, 10 times 8 gallons of oil must be 80 gal-
lons of oil\ 4 times 5 dollars must be 20 dollar s\ hence,
the multiplier must be the number and not the thing to be
multiplied.
In finding the cost of 6 tons of coal at 7 dollars per
ton, the 7 dollars are taken 6 times, and not multiplied by
6 tons.
32 The Advanced Machinist.
MULTIPLICATION.
When the multiplier is 10, 100, 1000, etc., the product
may be obtained at once by annexing to the multiplicand
as many ciphers as there are in the multiplier.
EXAMPLE.
1. Multiply 486 by 100. Now 486 with oo added
— 48,600.
2. 6,842 X 10,000 = how many ? Ans. 68,420,000.
To PROVE THE RESULT IN MULTIPLICATION.
RULE. — Multiply the multiplier by the multiplicand,
and if the product is the same in both cases, then the answer
is right.
DIVISION.
Division is a word derived from the Latin, divido
meaning to separate into parts. In arithmetic, it may be
defined as the dividing of a number or quantity into any
number of parts assigned.
When one number has to be divided by another num-
ber, the first one is called the DIVIDEND, and the second
one the DIVISOR, and the result is the QUOTIENT.
i. To DIVIDE BY ANY NUMBER UP TO 12.
RULE. — Put the dividend doivn with the divisor to the
left of it% with a small curved line separating it, as in the
following
EXAMPLE.— Divide 7,865,432 by -6.
6)7,865,432
The 'Advanced Machinist. 33
DIVISION.
Here at the last we have to say, "6 into 32 goes 5
times and 2 over " ; always place the number that is over
as above, separated from the quotient by a small line, or
else put it as a fraction, thus, f , the top figure being the
remainder, and the bottom figure the divisor, when it
should be put close to the quotient ; thus, 1,310,905!.
2. To DIVIDE BY ANY NUMBER UP TO 12, WITH A
CIPHER OR CIPHERS AFTER IT, as 2O, /O, 90, 5OO, 7,OOO, etc.
RULE. — Place the sum down as in the last example,
then mark off from the right of the dividend as many fig-
ures as there are ciphers in the divisor; also mark off the
ciphers in the divisor; then divide the remaining figures by
the number remaining in the divisor; thus: —
EXAMPLE.— Divide 9,876,804 by 40.
40)9,876,804
246,920—4.
The 4 cut off from the dividend is put down as a
remainder, or it might have been put down as -fa or -fa.
3. To DIVIDE BY ANY NUMBER NOT INCLUDED IN
THE LAST TWO CASES.
RULE.— Write the divisor at the left of the dividend
and proceed as in the following
EXAMPLE.
Divide 726,981 by 7,645.
7,645)726981(95
68805
38931
38225
706
34 The Advanced Machinist.
DIVISION.
EXAMPLES FOR PRACTICE.
I.— Divide 76,298,764,833 by 9.
2.— " 120,047,629,817 " 20.
3.— " 9,876,548,210 " 48.
4.— " 3,247,617,219 " 63.
Multiplying the dividend, or dividing the divisor by any
number ', multiplies the quotient by the same number.
Dividing the dividend, or multiplying the divisor by
any number, divides the quotient by the same number.
Dividing or multiplying both the dividend and divisor
by the same number does not change the quotient.
RULE FOR PROVING DIVISION.
Division may be proved by multiplying the quotient by
the integral part of the Divisor, and adding to the product
the remainder, if there is any. The result will be equal to
the dividend if the work is correct.
EXAMPLE. 12)48679
4056—7
12
48679 Proof.
QUOTATION. — " As long ago as the days of ancient Greece, Aristotle
said : ' I find the young men who study mathematics quick and intel-
ligent at other studies.' But, apart from the value of mathematical
stud es as a mental training, the modern engineer, whatever branch of
the science he may pursue, will find mathematics one of the necessary
tools of his profession."
The Advanced Machinist. 35
REDUCTION.
A DENOMINATE NUMBER is a number applied to an
object ; thus, 40 inches and 3 feet 5 inches are denominate
numbers ; the first is a simple and the latter a compound
denominate number.
REDUCTION is changing these numbers from one
denomination to another without altering their values. It
is of two kinds, DESCENDING and ASCENDING.
Reduction Descending is changing higher denomina-
tions to lower, as tons to pounds. Reduction Ascending is
changing lower to higher denominations, as cents to dollars.
Reduction of Denominate Numbers is the process of
changing the denomination of a number without changing
the value. Thus, 3 yards may be expressed as 9 feet, or
108 inches.
TO CHANGE DENOMINATE NUMBERS TO LOWER
DENOMINATIONS is done by multiplication and by the
following
Ru LE. — I . Multiply the number of the h ighest denomina-
tion given by the number of units of the next lower denomina-
tion required to make one of that higher, and to the product
add the given number of the lower denomination, if any.
2. Proceed in like manner with this result and each
successive denomination obtained, until the given number is
reduced to units of the required denomination.
NOTE. — A simple number is one which expresses one or more
units of the same denomination. A compound number expresses units
of two or more denominations of the same kind, as 5 yards, i foot, 4
inches— or example, page 36, 6 T., 8 cwt, 3 qrs. — these are compound
numbers j but ten oxen, Qifive dollars, are simple numbers,
36 The Advanced Machinist.
REDUCTION.
EXAMPLE.
Reduce six tons, eight hundred weight, three quarters,
to Ibs.
6 T. 8 cwt. 3 qrs.
20
1 20
8 add above.
128
4
512
3 add above.
515 qrs.
25
2575
1030
12875 Ibs. Answer.
TO REDUCE LOWER DEMOMINATIONS TO HIGHER IS
DONE BY DIVISION.
RULE. — i. Divide the given number by the number of
units of the given denomination required to make a unit of
the next higher denomination.
2. In the same manner, divide this and each successive
quotient until the required denomination is reached. The
last quotient, with the remainders annexed, will be the
required result.
Ex. — Bring 98,704,623 Ibs. to tons and Ibs.
2000)98704623
49352 Tons, 623 Ibs.
The Advanced Machinist. 37
REDUCTION.
EX.— 76,245 gills to gallons, etc.
4)76245
2)19061 — 1 gill
4)9530—1 pint.
2382 — 2 quarts.
Ans., 2382 gallons, 2 quarts, I pint and I gill.
PROOF. — Reduction Ascending and Descending prove
each other ; for one is the reverse of the other.
FRACTIONS.
A fraction means a part of anything. A vulgar frac-
tion is always represented by two numbers (at least), one
over the other and separated by a small horizontal line.
The one above the line is always called the NUMERATOR,
and the one below the line the DENOMINATOR.
The denominator tells us how many parts the whole
thing has been divided into, and the numerator tells us
how many of those parts we have. Thus, in the fraction f
the eight is the denominator, and shows that the object
has been divided into eight equal parts ; and three is the
numerator, and shows that we have three of those pieces
or parts of the object.
A PROPER FRACTION is one whose numerator is less
than the denominator, as f or f.
AN IMPROPER FRACTION is one whose numerator is
more than its denominator, f or f.
NOTE. — f means more than a whole one, because f must be a whole
one. Thus f will be three- thirds-f- three-thirds-j-two-thirds, or 2|, and
this form of fraction is called a mixed number*
38 The Advanced Machinist.
REDUCTION OF FRACTIONS.
To REDUCE AN IMPROPER FRACTION TO A MIXED
NUMBER.
RULE. — Divide the numerator by the denominator ; the
quotient is the whole number part, and the remainder is the
numerator of the fractional part.
EXAMPLES: ^-=2f- V^S- V^Sf-
TO REDUCE A MIXED NUMBER TO AN IMPROPER
FRACTION.
RULE. — Multiply the whole number part by the denomi-
nator, and add on the numerator; the result is the nume-
rator of tJie improper fraction.
EXAMPLES: 2-f— V- 5i=V- 3t~V-
TO REDUCE A FRACTION TO ITS LOWEST TERMS.
RULE. — Divide both numerator and denominator by
the same number ; if by so doing there is no remainder.
EXAMPLE. — Reduce T83. Here 4 will divide both top
and bottom without a remainder. Divide by 4.
4)A-t-
The meaning of this is, that if you divide a thing into
T2 equal parts, and take 8 of them, you will have the same
as if the thing had been divided into 3 equal parts and you
had two of them.
TO REVERSE THE LAST RULE ; TO BRING A FRACTION
OF ANY DENOMINATOR TO A FRACTION HAVING A GREATER
DENOMINATOR.
RULE. — See Jww often the less will go into the greater
denominator and multiply both numerator and denominator
by it. The result is the required fraction.
The Advanced Machinist. 39
REDUCTION OF FRACTIONS.
EXAMPLES.
Bring \ to a fraction whose denominator is 8.
Here 2 goes in 8 four times ; then multiply the nume-
rator and denominator of ^ by 4=-J, which is the required
fraction.
Bring f to a fraction whose denominator is 15.
Here 3 goes into 15 five times ; then f becomes -J-g-.
In case of a fraction of a fraction, as ^ of J-, it is called.
a compound fraction, and should always be reduced to a
simple fraction by multiplying all the numerators together
for a ne^v numerator, and all the denominators together for
a new denominator ; then, if necessary, reduce this fraction
to its lowest terms.
EXAMPLE.— | of f of •£ . Reduce to a single fraction :
3X2X4=24; and 4X3X9=108.
Thus, T%- is the fraction. Reduce this
TO REDUCE TWO OR MORE FRACTIONS TO EQUIVA-
LENT FRACTIONS HAVING THEIR LEAST COMMON DENOMI.
NATOR.
RULE. — Find the least common multiple of the given
denominators for the least common denominator, and reduce
the given fractions to this denominator.
EXAMPLE.
Reduce f , f , £ and -fa to equivalent fractions having
their least common, denominator; then f ==-=£$, f~it»
*-££> A-H-
40 The Advanced Machinist.
CANCELLATION.
This is a method of shortening problems by rejecting
equal factors from the divisor and dividend.
The sign of cancellation is an oblique mark drawn
across the face of a figure, as X, #, #•
Cancellation means to leave out ; if there are the same
numbers in the numerator and the denominator they are to
be left out.
Ex. — J of | of £. Here the 3 in the first numerator
and the 3 in the second denominator are left out ; also 4 of
the first denominator and the last numerator, thus:
Ex.— | of f of f| of fVV^by cancellation thus:
3 j*
2
j*^0f 00 _ 7
7
X$ Xfifi 3X2X34
34
See note.
204
NOTE. — The process is as follows : The first numerator, 2, will
go into 8, the denominator of the second fraction, 4 times ; the denomi-
nator of the third fraction, 18, will go into 90, the numerator of the last
quantity, 5 times. The numerator of the second fraction, 3, will go
into the denominator of the first fraction 3 times ; 5 will go into 170,
34 times ; 2 will go into 4 twice, and 2 into 14, 7 times, and as we can-
not find any more figures that can be divided without leaving a
remainder, we are at the end, and the quantities left must be collected
into one expression. On examination, we have 7 left on the top row ;
this is put down at the end as the final numerator ; on the bottom we
have 3, 2 and 34 ; these multiplied together give us 204, which is the
final denominator.
The Advanced Machinist. 41
USEFUL DEFINITIONS.
RULES FOR CANCELLING.
1. Any numerator may be divided into any denominator •,
provided no remainder is left, and vice versa, thus:
$
4
3
2
2. Any numerator and denominator may be divided
by the same number, provided no remainder is left, and the
decreased value of such numerator and denominator be
inserted in the place of those cancelled.
5 Here 8 is divided by 4, and 20 can also be
5 of — divided by the same number without leav-
g ing any remainder. Answer, j-J.
Ex. —
7
17 3X2X17 102
DBFS. — A COMMON DENOMINATOR of two or more fractions is a
denominator to which they can all be reduced, and is the common mul-
tiple of their denominators.
THE LEAST COMMON DENOMINATOR of two or more fractions is
the least denominator to which they can be reduced, and is the least
common multiple of their denominators.
A MULTIPLE of a number is a number that is exactly divisible by
it ; or it is any product of which the given number is a factor.
Thus, 12 is a multiple of 6 ; 15 of 5, etc.
A COMMON MUI/TIPI,E of two or more numbers is a number that
is exactly divisible by each of them.
Thus, 12, 24, 36 and 48 are multiples of 4 and 6.
THE LEAST COMMON MULTIPLE of two or more numbers is the
least number that is exactly divisible by each of them.
Thus, 12 is the least common multiple of 4 and 6.
42 The Advanced Machinist.
ADDITION OF FRACTIONS.
Addition of fractions is the process of finding the sum
of two or more fractions. In order that fractions may be
added, they must have like denominators and be parts of
like units.
RULE. — Bring all the fractions to the same common
denominator, add their numerators together for the neiv
numerator, and reduce the resulting fraciion to its simplest.
form.
EXAMPLES.
What is the sum of j-4-J—J+f— f . Ans.
What is the sum of f-f £ + J-|-f=s=jyu=2f. Ans.
SUBTRACTION OF FRACTIONS.
Bring the fractions to others having a common denomi-
nator, as in addition, and subtract their numerators.
EXAMPLES.
From -J subtract -£=4=-s-.
o o o <»
From J take f ^=f-f
7 3 7 — 6 1
TS" F TB IT-
What is the difference between % of f and £ of i£?
i of f-| ; and J of i J=J of |=f .
Therefore, it is f — f=o.
MULTIPLICATION OF FRACTIONS.
First bring each fraction to its simplest form; then
multiply the numerators together for the new numerate^
and the denominators together for the new denominator.
Reduce the fraction to its simplest form.
The Advanced Machinist. 43
MULTIPLICATION OF FRACTIONS.
EXAMPLES.
1. Multiply fX i A ; that is, f X f i=T8A= Ji=f> or by
canceling
1 3
X x 21 3
f ii 4
1 4
The 4 cancels into the 16 four times, and the 7 into the 21
three times. Thus 1X3=3, and 1X4=4. Answer f.
2. 2^ of 3fX6jof^T.
3571
S°< ?*¥«<& ;
2113
5
i| X I = f = 17J Answer.
1
DIVISION OF FRACTIONS.
Reverse the divisor and proceed as in multiplication.
The object of inverting the divisor is convenience in
multiplying.
After inverting the divisor, cancel the common factors.
EXAMPLES.
f-s-i-J-, that is, f^|, reverse the -§• and it becomes f ;
then the question is t^HH ^ns-
4f of if-^St of 3i> that is, -3T°- of #+*£- of J/-; cancel-
ing reduces the dividend to f and the divisor to *£- and we
have 4-^, that is, f Xi^rV^i Ans-
4.4 7%0 Advanced Machinist.
DECIMALS.
A decimal fraction derives its name from the Latin
decent, "ten," which denotes the nature of its numbers.
It has for its denominator a UNIT, or whole thing, as a
pound, a yard, etc., and is supposed to be divided into ten
equal parts, called tenths; those tenths into ten equal
parts, called hundredths, and so on.
The denominator of a decimal being always known to
consist of a unit, with as many ciphers annexed as the
numerator has places, is never expressed, being understood
to be 10, 100, 1000, etc., according as the numerator con-
sists of I, 2, 3 or more figures. Thus: T2^, -gfa, J^, etc.,
the numerators only are written with a dot or comma be-
fore them, thus: .2, .24, .125.
The use of the dot (.) is to separate the decimal from
the whole numbers.
The first figure on the right of the decimal point is in
the place of tenths, the second in the place of hundredths,
the third in the place of thousandths, etc., always decreas-
ing from the left towards the right in a tenfold ratio, as in
the following
TABLE.
eS
|
*+*
^
§
3
„
en
i
a
•s
I
1
a
.2
O
•8
0
e
•s
1
rj
^ 0?
-3
d a
i
^
1
•8
1
a
1
Thousai
S
1
nd
d
|
.2
1
1
2
1
a
w
CO
1
o
fi
§ s
HI H
sS
a
H
a
W
i
d
£
a
d
w
S
a
«5
CJ
S
55555555.5555555
Ascending. Descending.
The Advanced Machinist. 45
A cipher placed on the left hand of a decimal decreases
its value in a tenfold ratio by removing it farther from the
decimal point. But annexing a cipher to any decimal does
not alter its value at all. Thus 0.4 is ten times the value
of 0.04, and a hundred times 0.004. But 0.7=0. 70=0. 700
=0.7000, etc., as above remarked.
O.2 is equal to two-tenths.
0.25 " " " twenty-five hundredths.
0.1876 " " " one thousand eight hundred and
seventy-six ten thousandths, and
so on.
Mixed numbers consist of a whole number and a deci-
mal, as 4.25 and 3.875.
TO REDUCE A FRACTION TO A DECIMAL.
RULE. — Annex decimal ciphers to the numerator, and
divide by the denominator, pointing off as many decimal
places in the quotient as there are ciphers annexed.
Ex. — Reduce J to a decimal.
EX.— 4) 3.00
•75
TO REDUCE A DECIMAL TO A FRACTION.
RULES. — I, Omit the decimal point ; 2, Supply the
proper denominator ; 3, Reduce the fraction to its lowest
terms.
Ex. — Reduce .075 to an equivalent fraction.
•Q75--rflhr— A- __
NOTE. — " It is not merely the ability to calculate that constitutes
the utility of mathematical knowledge to the engineer; it is also the
increased capacity for understanding the natural phenomena on which
the engineering practice is based."
46 The Advanced Machinist.
ADDITION OF DECIMALS.
RULE. — Place the quantities down in such a manner
that the decimal point of one line shall be exactly under that
of every other line ; then add up as in simple addition.
EXAMPLE.
Thus: — Add together 36.74, 2.98046, 176.4, 31.0071
and .08647,
36.74
2.98046
176.4
31.0071
.08647
247.21403
SUBTRACTION OF DECIMALS.
RULE. — Place the lines with decimal point under deci-
mal point, as in addition. If one line has more decimal
figures than another, put naughts under the one that is
deficient till they are equal, then subtract as in simple sub-
traction.
EXAMPLES.
From 146.2004 take 98.9876.
146.2004
98.9876
47.2128 Answer.
From 4.17 take 1.984625.
4.170000
1.984625
2.185375 Ans.
The Advanced Machinist. 47
MULTIPLICATION OF DECIMALS.
RULE. — Place the factors under each other, and mul-
tiply them together as in whole numbers ; then point off as
many figures from the right hand of the product as there
are decimal places in both factors, observing, if there be not
enough, to annex as many ciphers to the left hand of the
product as will supply the deficiency.
EXAMPLE. — Multiply 3.625 by 2.75.
3.625x2.75=9.96875 Ans.
DIVISION OF DECIMALS.
RULE. — Prepare the decimal as directed for multiplica-
tion ; divide as in whole numbers; cut off as many figures
for decimals in the quotient as the number of decimals in the
dividend exceeds the number in the divisor ; and if the
places in the quotient be not so many as the rule requires,
supply the deficiency by annexing ciphers to the left hand of
the quotient.
EXAMPLE. — Divide 173.5425 by 3.75.
1500
4 8 The Advanced Machinist.
RATIO, PROPORTION, RULE OF THREE.
THE RULE OF THREE, so called because there are
always three numbers to find a fourth.
The solving of this problem, i. e., having three num.
bers, to find the fourth, is the most important part of
proportion. On account of its great utility arid extensive
application, it has been called the golden rule.
RATIO is the relation of two numbers as expressed by
the quotient of the first divided by the second. Thus,
the ratio of 6 to 3 is 6-^3, or 2.
THE RATIO BETWEEN TWO NUMBERS is expressed by
placing a colon between them ; thus, the ratio of 8 to 4 is
expressed 8 : 4.
A SIMPE RATIO IS A RATIO BETWEEN TWO NUM-
BERS, as 4 : 5.
A COMPOUND RATIO is a ratio formed by the combina-
tion of two or more simple ratios.
Thus, ^ ; 5 is a compound ratio, and is equivalent to
4X3:5 X 2, or 12: 10.
The numbers whose ratio is expressed are the terms of
the ratio. The two terms of a ratio form a couplet, the
first of which is the antecedent and the second the conse-
quent.
PROPORTION is AN EQUALITY OF RATIOS. The first
and fourth terms of a proportion are called the extremes,
and the second and third the means.
The product of the means is equal to the product of the
extremes.
The Advanced Machinist. 49
RATIO AND PROPORTION.
A missing mean may be found by dividing the product
of the extremes by the given mean.
A missing extreme may be found by dividing the product
of the means by the given extreme.
SIMPLE PROPORTION is an equality of two simple
ratios, as,
9 Ib. : 1 8 Ib. : : 27 cents : 54 cents.
Ex. — If 24 wrenches cost $27, what will 32 wrenches
cost?
ANS. — 36 dollars. See note.
RULE. — For convenience, take for the third term the
number that may form a ratio with, or is of the same
denomination as, the answer. If , from the nature of tJu
example, the answer is to be greater than the third term,
make the greater of the two remaining terms (which must
be of the same denomination] the second term ; when not,
make the smaller the second term. Then multiply the
means (the second and third) together, and divide their
product by the given extreme (the first term).
Exs. — The missing term, x, in the examples below, can
be found by applying the principles given on page 48).
16 : x : : 24 : 18. Ans. 12.
x \ 27 : : 18 : 54. Ans. 9.
32 : 27 : : x : 135. Ans. 160.
16 : 12 : : 24 : x. Ans. 18.
NOTE. — For convenience in working this example make the fourth
term the missing term, or the required answer. Since the third and
fourth terms must be of the same denomination and the denomination
of the answer will be dollars, take $27 as the third term. From the
nature of the example the answer will be more than $27, the third
term; therefore, make 32 wrenches the second term and 24 wrenches
the first term. The proportion will then be stated as follows : 24
wrenches : 32 wrenches : : $27 : x (Let x represent the unknown term).
Multiplying 32 by 27. and dividing the product by 24, the fourth or
missing term will be 136.
5O The Advanced Machinist.
EVOLUTION OR SQUARE ROOT.
The SQUARE ROOT of a number is one of the two
equal factors of a number. Thus, the square root of 25
is 5- 5X5=25.
To FIND THE SQUARE ROOT OF A NUMBER.
RULE. — Beginning at units place, separate the given
number into periods of two figures each.
Find the greatest square in the left-hand period, and
write its root at the right in the form of a quotient in divi-
sion. Subtract this square from the left-hand period, and
to the remainder annex the next period to form a dividend.
Double the part of the root already found for a trial
divisor. Find how many times this divisor is contained in
the dividend, exclusive of the right-hand figure, and write
the quotient as the next figure of the root. Annex this quo^
tient to the right of the trial divisor to form the complete
divisor. Multiply the complete divisor by the last figure of
the root, and subtract the product from the dividend.
To the remainder annex the next period, and proceed as
before.
When the given number is a decimal, separate the num-
ber into periods of two figures each, by proceeding in both
directions from the decimal point.
EXAMPLE.
Find the square root of 186624. Proof 432
18,66,24(432 432
16
266
249
862 I 1724
I 1724 166624
The Advanced Machinist. 51
EXAMPLE.
Find the square root of 735.
7/35(27.n etc. Proof 2711
_4 2711
47 I 335
I 329 2711
541 600 2711
li_ 18977
5421 5900 5422
734.9521
We proceed as before till we get the remainder 6, and
we see it is not a perfect square ; we wish the root to be
taken to two or three places of decimals; there are no more
figures to bring down, therefore bring down two ciphers
and proceed as in the first example; to the remainder
attach two more ciphers and proceed as before, and by
attaching two ciphers to the remainder you may carry it to
any number of decimal places you please. In the above
example the answer is 27.11, etc.
The following important note is to be studied in con-
nection with example at the bottom of the opposite page.
NOTE. — Begin at the last figure 4, count two figures, and mark the
second as shown in the example ; count two more, and mark the figure,
and so on till there are no more figures ; take the figures to the left of
the last dot, 18, and find what number multiplied by itself will give 18.
There is no number that will do so, for 4X4=16, is too small, and
5X5 = 25, is too large ; we take the one that is too small, viz., 4, and
place it in the quotient, and place its square, 16, under the 18, subtract
and bring down the next two figures, 66. To get the divisor, multiply
the quotient 4 by 2=8. place the 8 in the divisor, and say 8 into 26 goes
3 times, place the 3 after the 4 in the quotient and also after the 8 in
the divisor ; multiply the 83 by the 3 in the quotient, and place the
product under the 266 and subtract, then bring down the next two fig-
ures, 24. To get the next divisor, multiply the quotient 43 by 2=86 ;
see how often 8 goes into 17, twice ; place the 2 after the 43 of the quo-
tient, and also after the 86 of the divisor ; multiply the 862 by the 2>
and put it under the 1724, then subtract. Answer, 432.
52 The Advanced Machinist.
EVOLUTION.
In expressing the square root it is customary to use
simply the mark (\/), the 2 being understood.
All roots as well as powers of one are I, as <\/i=i.
EXAMPLE.
Find the square root of 588.0625.
5,88.06,25(24.25
4
44 '
4845
In a decimal quantity like the above, the marking off
differs from the former examples. Instead of counting
twos from right to left, we begin at the decimal point and
count twos toward the left and toward the right. The rest
of the work is similar to the other examples.
Notice, that when the .06 is brought down, the figure
for a quotient is a decimal.
To familiarize oneself with the extracting of the square
root, it is well first to square a number and then work
backward according to the examples here given, and by
long and frequent practice become expert in the calcula-
tion. But in first working square root, it is undoubtedly
better to secure the services of a teacher.
The Advanced Machinist. 53
INVOLUTION
Is the raising a number (called the root) to any power.
The powers of a number are its square, cube, 4th power,
5th power, etc.
2 x 2= 4 4 is the square or 2nd power of 2.
2X2X2= 8 8 is the cube or 3d power of 2.
2X2X2X2=16 16 is the 4th power of 2.
Etc. Etc.
RULE. — To square a number multiply it by itself.
EXAMPLE.
What is the square of 27 (written 2f) ?
27
27
54
729 Answer.
RULE. — To cube a number t multiply the square of the
number by the number again.
EXAMPLE. — What is the cube of 50 (written So3)?
50
50
2500 the square
50
125000 the cube.
A power of a quantity, is the product arising from
multiplying the quantity by itself one or more times.
When the quantity is taken twice as a factor, the product
is called the second power ; when taken three times, the
third power, and so on.
54 The Advanced Machinist.
INVOLUTION.
SIGNS THAT REPRESENT THE ROOTS OF NUMBERS.
The sign common to all roots is */ or /y/ and is
known as the Radical Sign. If we require to express the
square root of a number we simply put this sign before it,
as 4/16, but if the number is made up of two or more
terms, then we express the square root by the same
in front, but with a line as far as the square root extends,
as V9 + 7 <>r V4
The cube root is expressed by the same sign, with a
3 in the elbow, as \/8 or A/7 (100—51.)
All other roots in the same manner, the number of the
5
root being put instead of the 3. As fifth root V» and
sixth root y', etc.
In the above examples, 9+7 — 16, and the square root
of 16 is 4.
The 4 ^19+6)— 4X25— 100, and the square root of 100
is 10.
The other way of expressing that the root is required,
is by putting a fraction after and above the quantity, as
16*, which means the square root of 16, (19+17) , or
{4 (194-6) p all of which means the square root of the
quantities to which they are attached.
The cube root, 4th root, 5th root, etc., are written in
the same way, as 729—9; 256* — 4; 31 25*— 5, etc.
The Advanced Machinist. 55
THE POWERS OF NUMBERS.
SIGNS REPRESENTING THE POWER OF NUMBERS.
62 is equal to 6x6=36; that is, 36 is the square of 6.
53is equal to 5x5X5—125: that is, 125 is the cube
of 5-
44is equal to 4X4X4X4—256; that is, 256 is the
fourth power of 4.
The power and the root are often combined, as 4!.
this is read as the square root of 4 cubed. So the nume-
rator figure represents the power, and the denominator
figure represents the root. In this case the square root of
4 is 2, and the cube of 2 is 2X2X2=8 Answer.
Perhaps the most common form that the student will
meet with this sign is in the following :
8^, which is read the cube root of 8 squared. Now,
8 squared=64, and the cube root of 64 is 4 Answer.
Find the value of 20 .
20 cubed=8ooo, and square root of 8000—89.4, etc.
EXAMPLE.
What is the value of 8*"t'81 ?
3*
J8i*— 9; 31— VS^-V^-S-a nearly.
Hence, 4x2=11=2.5 or 2j Answer.
5.2 5.2
( ) are called brackets, and mean that all the quanti-
ties within them are to be put together first; thus,
7 (8 — 6+4X3) means that 6 must be subtracted from 8=2,
and 4 times 3—12 added to this 2—14; and then this 14 is
to be multiplied by 7—98.
56 The Advanced Machinist.
THE METRIC SYSTEM.
In the Metric or French system of weights and meas-
ures, the Meter is the basis of all the units which it
employs. The Meter is the unit of length, and is equal to
one ten-millionth part of the distance measured on a
meridian of the earth from the equator to the pole, and
equals about 39.37 inches, or 39! inches nearly.
The standard meter is a bar of platinum carefully pre-
served at Paris. Exact copies of the meter and the other
units have been procured by the several nations (including
the United States) that have legalized the system.
In this system, weights and measures are increased or
decreased by the following words prefixed to them :
Milli expresses the i,oooth part.
Centi " " looth "
Deci " " loth "
Deka " 10 times the value.
Hecto " 100 " " "
Kilo " 1,000 " " "
TABLE.
Millimeter (TT^JU °f a meter) = .03937 in.
10 mm. = Centimeter (T^ of a meter) = .3937 in.
10 cm. ~
10 dm. -
10 m.
10 Dm.
Decimeter (^ of a meter) = 3.937 in.
METER (I meter) r= 39.37 in.
Dekameter (10 meters) = 32.8 ft.
Hectometer (100 meters) = 328.09 ft.
. = Kilometer (1000 meters) = .62137 mile.
NOTE.— A gramme is the weight of a cubic centimeter of distilled
water; a decigramme contains fa of a gramme; a dekagram me contains
10 grammes.
The Advanced Machinist. 59
USEFUL MEASUREMENTS.
A measurement is an ascertained dimension, as the
length, breadth, thickness, depth, extent, quantity, capacity,
etc., of a thing as determined by measuring.
Mensuration is the art of measuring things which
occupy space ; the art is partly mechanical and partly
mathematical.
There are three kinds of quantity in space, viz., length,
surface and solidity ; and there are three distinct modes
of measurement, viz., mechanical measurement, geomet-
rical construction and algebraical calculations. The last
two modes are done by calculations, while in mechanical
measurements they are made by the direct application of
rules and special measuring instruments.
Lengths are measured on lines, and the measure of a
length of a line is the ratio or relation which the line bears
to a recognized unit of length — the inch, foot or mile deter-
mined by reference to brass rods kept by the United
States Government at Washington as a standard. The use
of the " rules " is called direct measurement.
The second kind of quantity to be measured is surface.
This sort of measurement is never done directly or mechan-
ically, but always by the measurement of lines, as will be
seen both under this division and under the sections
relating to geometry.
The third species of quantity is solidity. Direct meas-
urement of solid quantities consists simply in filling a vessel
60 The Advanced Machinist.
USEFUL MEASUREMENTS.
of known capacity, like a bushel or gallon measure, until
all is measured. The geometrical mode of computing
solids is the one hereafter shown by examples and illustra-
tions.
SURFACES.
A surface is the exterior part of anything that has
length and breadth, as the surface of a cylinder. The area
of any figure is the measure of its surface or the space con-
tained within the bounds of that surface, without any
regard to the thickness.
TO FIND THE AREA OF A TRIANGLE.
A Triangle is a figure bounded by three sides, and is
half a parallelogram ; hence the
RULE. — Multiply the base by half the perpendicular
height.
EXAMPLE. — The base of the triangle is 12 feet, and it
is also 12 feet high; what is its area?
Half the height=6 feet; and 12x6—72 square feet
area.
The Advanced Machinist.
61
SURFACES.
TO FIND THE AREA OF A TRAPEZIUM.
A Trapezium is any four-sided figure that is neither
a rectangle, like a square or oblong, nor a parallelogram.
RULE. — I. Join two of its opposite angles, and thus
divide it into two triangles.
2. Measure this line and call it the base of each triangle.
3. Measure the perpendicular height of each triangle
above the base line.
4. Then find the area of each triangle by the previous
rule ; their sum is the area of the whole figure.
Fig. 7-
TO FIND THE AREA OF A TRAPEZOID.
A Trapezoid is a trapezium having two of its sides
parallel.
RULE. — Multiply half the sum of the two parallel sides
by the perpendicular distance between them.
Fig. 8.
62
The Advanced Machinist.
USEFUL MEASUREMENTS.
Let the figure be the trapezoid, the sides 7 and 5 being
parallel ; and 3 the perpendicular distance between them.
EXAMPLE. — Find the area of the above trapezoid, the
parallels being 7 feet and 5 feet, and the perpendicular
height being 3 feet.
7
_5
2)12
6 And 6x3—18 square feet.
TO FIND THE AREA OF A SQUARE.
A Square is a figure having all its angles right angles
and all its sides equal.
RULE. — Multiply the base by the height ; that is, mul-
tiply the length by the breadth.
Fig. 9.
EXAMPLE. — What is the area of a square whose side is
feet?
2-5
2.5
125
50
Answer, 6.25 square feet
The Advanced Machinist.
SURFACES.
TO FIND THE AREA OF A RECTANGLE.
A rectangle is a figure whose angles are all right
angles, but whose sides are not equal ; only the opposite
sides are equal.
RULE. — Multiply the length by the breadth.
^jji\
ILL
Fig. 10.
EXAMPLE. — What is the area of a rectangular figure
whose base is 12 feet and height 8 feet?
12
8
Answer, 96 square feet.
TO FIND THE AREA OF A PARALLELOGRAM.
A Parallelogram is a figure whose opposite sides are
parallel , the square and oblong are parallelograms ; so also
are other four-sided figures whose angles are not right
angles. It is these latter whose area we now want to find.
RULE.— Multiply the base by the perpendicular height.
Fig. ii.
64 The Advanced Machinist.
USEFUL MEASUREMENTS.
EXAMPLE. — Find the area of a parallelogram whose
base is 7 feet and height 5 J feet ?
5.25
7
Answer, 36.75 square feet.
TO FIND THE AREA OF A POLYGON.
RULE. — Multiply the sum of the sides, or perimeter of
the polygon, by the perpendicular dropped from its center to
one of its sides, and half the product will be the area. This
rule applies to all regular polygons.
Fig. 12.
EXAMPLE. — What is the area of a regular pentagon,
or five-sided figure, BAD whose side A D is 9 feet and
the perpendicular C E is 6 feet ?
9
5
45 the perimeter.
6
2)270
Answer, 1 35 feet.
The Advanced Machinist. 65
THE CIRCLE.
The circle is a plane figure, comprehended by a single
curve line, called its circumference, every part of which is
equally distant from a point called the center. Of course
all lines drawn from the center to the circumference are
equal to each other.
.7854
" Why is the decimal .7854 used to ascertain the area of
a circle or round opening ? " is a question frequently asked.
Now, if you will divide a square inch into 10,000 parts,
then describe a circle one inch in diameter and divide that
into ten thousandths of an inch, you will find that you have
7854 of such squares, each one-thousandth of an inch,
hence the decimal .7854 is used as a " constant " or multi-
plier, after squaring the diameter, and tb~ result is the
area of the circle.
3.1416
The Greek letter n, called pi, is used to represent
3.1416, the circumference of a circle whose diameter is I.
The circumference of a circle equals the diameter multi-
plied by 3.1416, nearly. Another approximate proportion
is 3f.t and another still nearer is f-^| .
This decimal has been worked out to 36 places, as
follows :
3.141592653589793238462643383279502884+
and called the Ludolphian number, because calculated by
Ludolph Van Ceulen, a long cime ago.
66
'1'fie Advanced Machinist.
USEFUL MEASUREMENTS.
TO FIND THE LENGTH OF THE CURVE LINE, CALLED
THE CIRCLE ; THAT is, TO FIND THE CIRCUMFERENCE OF
A CIRCLE.
RULE. — Multiply 3.1416 by the diameter.
Fig. 13-
EXAMPLE — What is the circumference of a circle
whose diameter is 3 inches ?
3-1416
3
Answer, 9.4248 inches.
To FIND THE DIAMETER OF A CIRCLE.
RULE. — (i) Multiply the circumference by 7 and
divide by 22 ; or, (2) Divide the circumference by 3.1416.
EXAMPLE.
A pulley has a circumference of 50.30", find its
diameter?
50.30 X 7
22
— = 1 6" diameter. Answer.
The Advanced Machinist.
67
THE CIRCLE.
TO FIND THE AREA OF A CIRCLE.
RULE. — Multiply the square of the diameter by .7854.
EXAMPLE. — The diameter of a circle is 3 inches, find
its area.
3 7854
3 9
Answer, 7.0686 square inches.
EXAMPLE. — The diameter of a circle is 3.5 inches, find
the area.
3-5
3-5
175
105
12.25
.7854
12.25
39270
15708
15708
7854
Answer, 9.621150 square inches.
NOTE. — "In every branch of science our knowledge increases as
the power of measurement becomes improved/'
68
The Advanced Machinist.
USEFUL MEASUREMENTS.
TO FIND THE SECTIONAL AREA OF A RING OR PIPE.
RULE. — From the area of the greater circle subtract
that of the lesser.
Fig. 15.
EXAMPLE. — A pipe has an external diameter of 2"
and an internal diameter of if", find its sectional area in
square inches.
Thus area of 2" — 23 X .7854 — 3.1416
if" — if3 X .;B54 — 2.4053
Answer, .7363 square inches,
TO FIND THE AREA OF AN ELLIPSE.
RULE. — Multiply .7854 by the product of the diameters.
The Advanced Machinist. 69
THE CIRCLE.
EXAMPLE.
What is the area of an ellipse whose diameters are 5|
and 4j?
575 24.4375
4.25 .7854
977500
1221875
1955000
1710625
244375
19.19321250
To FIND THE SURFACE OR ENVELOPE OF A CYLINDER.
RULE. — Multiply 3.1416 by the diameter, to find the
circumference, and then by the height.
!<m La/JL
EXAMPLE.
What is the surface of a cylinder whose diameter is
9 inches and height 15 inches.
28.2744==c^rcumference.
15
1413720
282744
424.1 160 area of surface in square inches.,
7o The Advanced Machinist.
USEFUL MEASUREMENTS.
To FIND THE SURFACE OR ENVELOPE OF A SPHERE.
The surface of a sphere is equal to the convex surface
of the circumscribing cylinder ; hence the
RULE. — Multiply 3.1416 by the diameter of the sphere,
and this again by the diameter ; because in this case the
diameter is the height of the cylinder ;
Or multiply 3. 1416 by the square of the diameter of the
sphere.
EXAMPLE.
Wnat is the surface of a sphere whose diameter is
3 feet? See figure page 73.
3.1416
9=32
28.2744 area of surface in square feet.
QUOTATION. — "Observe any of the best known mechanics' pocket
reference books after it has been used a few years, and there is always
indisputable evidence that the arithmetical tables are used oftener than
tony other part of the contents. Though it may be well preserved in
all other parts, the tables are worn to a useless condition."
The Advanced Machinist. 71
SOLIDS.
A solid is a body or magnitude which has three dimen-
sions— length, breadth and thickness — being thus distin-
guished from a surface, which has but two dimensions, and
from a line, which has but one ; the boundaries of solids are
surfaces.
The measurement of a solid is called its solidity,
capacity or content.
TO FIND THE SOLIDITY OR CAPACITY OF ANY FIGURE
IN THE CUBICAL FORM.
RULE. — Multiply the length by the breadth and by the
depth.
EXAMPLES.
A tank is 10 feet long, 6 feet broad and 3 feet deep ;
how many cubic feet of water will it hold ?
iox6X3=Ans. 180 cubic feet.
A bar of iron is 24" long, 6£" broad, and 2j" thick ;
how many cubic inches does it contain ?
24X6.5 X2.25=Ans. 351 cubic ins.
Find the cubical contents in inches of a shaft 3" diam-
eter and 15' o" long?
32X.7854=7.o686xi5Xi2=Ans. 1272.348 cubic ins.
The Advanced Machinist.
MEASUREMENTS OF SOLIDS.
A CUBE is a solid having six equal square sides. To
FIND THE CONTENTS —
RULE. — Multiply the area of the base by the perpendic-
ular height.
Fig. 18.
Ex. — What is the contents of a cistern whose sides
and depth are 3 feet 6 inches?
3' 6"X3' 6"X3' 6"=42' 10" nearly (42.875 cubic feet).
TO FIND THE CONTENTS OF A RECTANGULAR SOLID.
RULE. — Multiply the length, breadth and height to-
gether.
The Advanced Machinist. 73
EXAMPLE.
What is the contents of a rectangular solid whose
length is 5 feet, breadth 4 feet and height 3 feet?
5 feet
4 feet
20 square feet of base
3 feet
60 cubic feet
TO FIND THE CUBIC CONTENTS OF A SPHERE.
RULE. — Multiply .7854 by the cube of the diameter,
and tJun take f of the product.
Fig. 20.
Ex. — Find the cubic contents of a sphere whose
diameter is 5 feet.
5 .7854
25 39270
5 15708
— 7854
125— 5s -
98.1750
2
3)196.3500
Answer, 65.4500 cubic feet
74 The Advanced Machinist.
USEFUL MEASUREMENTS.
The rule is only approximate, owing to the " repeat-
ing decimal" used in the calculations. Another rule is
as follows:
Multiply the cube of the diameter by .5236, or the cube
of the circumference by .016887, and the product will be
the solidity.
TO FIND THE SOLIDITY OF A HEMISPHERE.
RULE. — Multiply the square of the diameter by the
radius, and multiply the product by .5236, which is the ratio
between the solidity of a cube and that of a sphere, whose
diameter is equal to one side of the cube.
Fig. 21.
EXAMPLE. — How many cubic inches in a hemisphere
whose diameter is 60 inches ?
6ox6oX3OX. 5236=56548.8 cubic inches. Answer.
NOTE — The convex surface of a sphere may be found by multiply-
ing the circumference by the diameter. Or, multiply the square of the
diameter by 3.1416, and the product will be the convex surface.
The solidity of a sphere is equal to two-thirds of the solidity of its
circumscribing cylinder.
The surface of a sphere is equal to 4 times the area of a circle of the
same diameter as the sphere ; or to the area of a circle whose diameter
is double that of the sphere ; or to the convex surface of the circum-
scribing cylinder.
The Advanced Machinist. 75
SOLIDITY OF A HEMISPHERE.
TO FIND THE SOLIDITY OF A SEGMENT OF A SPHERE.
RULE I. — To three times the square of the radius of
the segment's base, add the square of the depth or height ;
then multiply this sum by the depth, and the product by .5236.
Fig. 22.
EXAMPLE. — How many cubic inches in a spherical seg-
ment which has a diameter of 60 inches and a depth of
20 inches ?
60-^2 = 30 inches radius. 30X30X3—2700; 2700
+ (20 X 2o)=-3ioo; 3100 X 20 X. 5236— 32463.2, which is
the number of cubic inches.
RULE 2. — From three times the diameter of the sphere
subtract twice the height of the segment; multiply the re-
mainder by the square of the height, and that product by
.52361 for the solidity.
EXAMPLE. — If the diameter of a sphere be 3 feet 6
inches, what is the solidity of a segment whose height is
I foot 3 inches? Ans. 6.545 feet.
Now, 3.5 X3 — io-5
1.25x2— 2.5
8
1.25X1.25 — 1.5625x8 — 12.5 Product.
Then, 12.5 X. 52361 = 6.545 cubic feet.
NOTE. — When the segment is greater than a hemisphere, find the
solidity of the lesser segment and subtract the same from the solidity
of the entire sphere.
The Advanced Machinist.
USEFUL MEASUREMENTS.
TO FIND THE CUBIC CONTENTS OF A SOLID CYL-
INDER.
RULE. — Find the area of the basey and multiply this by
the height or length.
EXAMPLE.
What is the cubic contents of a cylinder whose diam
eter is 4 feet, and height or length 7^ feet ?
4 .7854
_4 16
16 47124
7854
I2.5664=area of base in square feet
7.5==height or length in feet
628320
879648
Answer, 94.24800 cubic feet.
TO FIND THE SOLIDITY
OF A CYLINDRICAL RING.
RULE.— To the thickness of
the ring, add the inner diameter ;
and this sum being multiplied
by the square of the thickness, and the product again by
2.4674, will give the solidity.
. — The surface of a cylindrical ring may be found by the
following rule : To the thickness of the ring, add the inner diameter ;
and this sum being multiplied by the thickness, and the product again
by 9.8696, will give the surface required.
The Advanced Machinist.
vSOLIDITY OF A CYLINDRICAL RING.
EXAMPLE. — What is the solidity of a cylindrical ring
whose thickness A B or C D is 6, and the inner diameter
B C 20 inches?
Here (20+ 6) X63X 2.4674—26 X 36 X 2.4674— 936 X
2.4674=2309.4864 inches, the solidity required.
TO FIND THE SOLIDITY OF A CONE.
RULE. — Multiply the area of the base by the perpen-
dicular height, and\ of the product will be the sohdity.
Fig. 24.
EXAMPLE.
I. Required, the solidity of the cone A B C\ the diame-
ter, A By of the base being 12 feet, and the perpendicular
altitude, D C, 1 8 feet 6 inches.
Here .7854X I22— 7854X 144— 113.0976, the area of
the base; and (i I3.O976X 1 8. 5)-^3==2O92. 30564-3— 697.4352
feet, the solidity required.
The Advanced Machinist.
USEFUL MEASUREMENTS.
TO FIND THE CUBIC CONTENTS OF A FRUSTRUM OF
A CONE.
A frustrum of a cone is the lower portion of a cone
left after the top piece is cut away.
RULE. — Find the sum of the squares of the two diam-
eters (dt D], add on to this the product of the two diameters
multiplied by .7854, and by one-third the height (h).
Fig- 25.
EXAMPLE. — Find the cubic contents of a safety-valve
weight of the following dimensions : 12" large diameter, 6"
small diameter, 4" thick. Now :
X.7854XI.33
, etc., cubic inches.
TO FIND THE SOLIDITY OF A PYRAMID.
Pyramids may be trilateral, quadrilateral, pentagonal,
hexagonal, heptagonal, octagonal, etc., having three, four,
five, six, seven, eight triangular sides, respectively.
The Advanced Machinist.
79
SOLIDITY OF A PYRAMID.
The trilateral pyramid has three triangles. The quad-
rilateral pyramid has four triangles, and the pentagonal
pyramid has five triangles, and so on.
RULE. — Multiply the area of the base by one-third of
the perpendicular height, and the product will be the solidity.
Fig. 26.
EXAMPLE.— What is the solidity of the regular penta-
gon pyramid A B CD E, each side of the base being 9
feet, and the perpendicular altitude, F C, 24 feet?
The area of the base, see page 64, is
135 ^et X i of 24= 8
8
Answer, 1080 feet, the solid contents.
8o The Advanced Machinist.
USEFUL MEASUREMENTS.
TO FIND THE SOLIDITY OF AN IRREGULAR SOLID.
RULE.
Divide the irregular solid into different figures ; and
the sum of their solidities, found by the preceding problems \
will be the solidity required.
If the figure be a compound solid, whose two ends are
equal plane figures, the solidity may be found by multiplying
the area of one end by the length.
To find the solidity of a piece of wood or stone that is
craggy or uneven, put it into a tub or cistern, and pour in as
much water as will just cover it ; then take it out and find
the contents of that part of the vessel through which the
water has descended, and it will be the solidity required.
If a solid be large and very irregular, so that it cannot
be measured by any of the above rules, the general way is to
take lengths, in two or three different places ; and their sum
divided by their number, is considered as a mean length.
A mean breadth and a mean depth are found by similar
processes. Sometimes the length, breadth and depth taken
in the middle are considered mean dimensions.
There are five regular solids which are shown in Figs,
below. A regular solid is bounded by similar and regular
plane figures. Regular solids may be circumscribed by
spheres, and spheres may be inscribed in regular solids.
Fig. 27. Fig. 2$. Fig. 29. Fig. 30, Fig. 31.
The Advanced Machinist.
THE FIVE REGULAR SOLIDS.
The Tetrahedron (fig. 27) is bounded by four equilateral
triangles.
The Hexahedron, or cube (fig. 28), is bounded by six
squares.
.% The Octahedron (fig. 29) is bounded by eight equi-
lateral triangles.
The Dodecahedron (fig. 30) is bounded by twelve pen-
tagons.
The Icosahedron (fig. 31) is bounded by twenty equi-
lateral triangles.
TO FIND THE SURFACE AND THE CUBIC CONTENTS
OF ANY OF THE FIVE REGULAR SOLIDS.
RULE. — For the surface, multiply the tabular area
below, by the square of the edge of the solid.
For the contents, multiply the tabular contents below,
by the cube of the given edge.
TABLE OF CONSTANTS.
SURFACES AND CUBIC CONTENTS OF REGULAR SOLIDS.
Number
of Sides
NAME
Area.
Edge = i
Contents.
Edge = i
A
Tetrahedron
1. 732O
O.II78
6
Hexahedron
6.0000
I.OOOO
8
Octahedron
3.464.1
0.4714
12
Dodecahedron
20.6458
7.663 1
2O
Icosahedron
8.6603
2.1817
A constant is a quantity or multiplier which is assumed
to be invariable.
8s The Advanced Machinist.
PARTS OF A CIRCLE.
The circumference of a circle is supposed to be divided
into 360 degrees or divisions, and as the total angularity
about the center is equal to four right angles, each right
angle contains 90 degrees or 90°, and half a right angle
contains 45°. Each degree is divided into 60 minutes, or
60'; and, for the sake of still further minuteness of measure-
ment, each minute is divided into 60 seconds, or 60". In
a circle there are, therefore, 360 X 60 X 60= 1 ,296,000 seconds.
Fig. 32-
The above diagram exemplifies the relative positions
of the
Sine, Tangent,
Cosine, Cotangent,
Versed sine, Secant, and
Cosecant
of an angle.
NOTE. — The circumferences of all circles contain the same number
of degrees, but the greater the radius, the greater the absolute measures
of a degree. The circumference of a fly-wheel or the circumference of
the earth have the same number of degrees ; yet the same number of
degrees in each and every circumference is the measure of precisely
the same angle.
The Advanced Machinist. 83
DEFINITIONS OF PARTS OF A CIRCLE.
1. The Complement of an arc is 90° minus the arc.
2. The Supplement of an arc is 180° minus the arc.
3. The Sine of an angle, or of an arc, is a line drawn
from one end of an arc, perpendicular to a diameter drawn
through the other end.
4. The Cosine of an arc is the perpendicular distance
from the center of the circle to the sine of the arc ; or it is
the same in magnitude as the sine of the complement of
the arc
5 The Tangent of an arc is a line touching the circle
in one extremity of the arc, and continued from thence to
meet a line drawn through the center and the othei
extremity.
6. The Cotangent of an arc is the tangent of the com-
plement of the arc. The Co is but a contraction of the
word complement.
7. The Secant of an arc is a line drawn from the centei
of the circle to the extremity of the tangent.
8. The Cosecant of an arc is the secant of the comple-
ment.
9. The Versed Sin? of an arc is the distance from the
extremity of the arc to the foot of the sine.
For the sake of brevity these technical terms are con-
tractedthus: for sine AB,vfQ write sin. AB ; for cosine
A£, we write cos. AB ; for tangent AB, we write tan.
AB, etc.
NOTE. — Trigonometry is that portion of geometry which has for
its object the measurement of triangles. When it treats of plane
triangles it is called Plane Trigonometry, and as the engineer will
continually meet in his studies of higher mathematics the terms used
in plane trigonometry, it is advantageous for him to become familial
with some of the principles and definitions relating to this branch o'
mathematics.
84 The Advanced Machinist.
MEASURING MACHINES, TOOLS AND
DEVICES.
The accuracy of a man's workmanship can usually be
determined from knowing the kind of measuring instru-
ments he employs. It is an old saying among mechanics
that a blacksmith's " hair's-breadth" is anything less than a
quarter of an inch. There used to be good ground for
this statement, the reason being that the blacksmith meas-
ured with a square, the graduations of which were -]- inch.
When a man begins to use a scale graduated to hun-
dredths he finds, as soon as he learns to distinguish the
marks, that there is considerable space included in y^- of
an inch.
When a man has used a micrometer caliper for a
short time he learns to determine £ of y^^ of an inch
quite readily, and then begins to appreciate the value of
fine measurements and close fits. In considering modern
methods and comparing them with older practice, we are
at once struck by the definiteness with which the sizes of
parts are now fixed. The fitting of one part to another
is no longer a question of working to gauges of which the
absolute sizes are unknown, but of working to sizes which
NOTE. — In a device consisting of a short steel rod fitting into a
hollow cylinder, the rod being three-quarters of an inch in diameter, it
was found that the fit was so perfect that it would slide freely in and
out, but if the rod was taken out and held in the hand for a few sec-
onds, the slight expansion caused by the warmth of the hand was
enough to render it impossible to insert the rod until it had been
allowed by gradual cooling to regain its normal size.
The Advanced Machinist. 85
MEASURING MACHINES AND TOOLS.
are definitely fixed and stated, and which are at any time
capable of reproduction. To carry out this system means
the general provision of instruments for accurate measure-
ment which were formerly only to be found in a very few
special establishments ; it means the possession of skill in the
use of such measuring appliances, and a cultivation of an
appreciation of the value of small units.
Fig. 33 shows a side view of a standard End-Measuring
Rod ; these are formed of steel, hardened on the ends and
accurately ground, so that the ends form sections of true
spheres whose diameters are equal to those of the length of
the rods. They are suitable for making internal measure-
Fig- 33-
ments, as rings, cylinders, etc.; and, as reference tools, are
particularly well adapted for setting calipers, comparing
gauges, and work of a similar character. They are also
suitable for measuring parallel surfaces, as the spherical
ends will pass such surfaces without cramping, the same as
spheres of like diameters.
Figs. 34 to 39 exhibit Inside Micrometer Gauges.
These are adjustable, and designed for making internal
measurements, and work of a similar character, and are also
adapted for measuring parallel surfaces.
The device consists of a holder provided with a
micrometer screw and thimble. The screw has a move-
ment of £" ; and, by the use of the extension rods fur-
86
The Advanced Machinist.
MEASURING TOOLS AND DEVICES.
nished, measurements from 3" to 6" can be made by
the thousandths of an inch.
The extension rods vary by £", and each rod is pro-
vided with an adjusting nut and check-nut, which are set
Figs. 34 to 39.
to obtain the proper measurement of the given rod, and
should be adjusted only when the point of that rod has
become worn.
This instrument is provided with a micrometer screw
and nut, and is graduated to read by half-thou'sandths.
Provision is made for adjustment to compensate for
wear of the screw and measuring surfaces.
Fig. 40.
The Advanced Machinist.
MEASURING MACHINES.
Fig. 40 shows a standard form of measuring machine
for use in the tool room in preparing templates, reamers,
mandrels, etc. It will measure differences of the 7-5--^^ of
an inch. Adjustments in the machine provide for the
wear of measuring points.
Fig. 41.
Calipering Machines are used to transmit sizes, and
differ from fixed calipers in that they record as the size is
approached, and show how much a piece is to be reduced.
Machines of this type are used in connection with
standard sizes as an accurate pair of calipers, and have the
features of a measuring machine, as they will measure
88
The Advanced Machinist.
MEASURING DEVICES.
accurately above and below a certain size after having been
adjusted and the index, which is on the edge of the wheel,
set for a standard size. The machine shown in fig. 41
Fig. 42.
will caliper to 6 inches. The index wheel is divided tc
read to ten-thousandths of an inch.
Fig. 42 shows corrective gauge standards. These
discs are employed for testing and correcting fixed gauges,
for setting calipers, and also as a reference to prove
dimensions within their range. Each disc is separate and
is ground independently to size.
Fig. 43-
The introduction of accurate scientific methods into
manufacturing and commercial processes involves the use
The Advanced Machinist.
89
MEASURING TOOLS.
of a great variety of standards of far greater accuracy than
formerly required. Fig. 42 is but one of very many
measuring devices introduced to secure the essential accu-
racy.
Standard reference discs are shown in fig. 43. These
are employed for testing and correcting fixed caliper
gauges, for setting calipers, and also as a reference to
Fig. 44-
Fig. 45.
prove dimensions within their range. They are intended
to serve principally as originals, not as working gauges.
The illustration represents " a set " of forty-five discs,
ranging in size from J" to 3", inclusive, by i6ths, and four
handles. The discs vary in width from J" to J", according
to the diameter, and afford ample contact surface.
The figures 44 and 45 represent the common form of
internal and external limit gauges. Gauges of this type
90 The Advanced Machinist.
MEASURING DEVICES.
are stamped with the words " go on " and " not go on," for
the external, and " go in " and " not go in " for the
internal ; and, as the two ends are of different shape, the
workman is enabled to easily and quickly distinguish the
large from the small end without looking at the sizes
stamped upon the gauge.
These gauges are not only used as references for
finishing operations, but are of advantage in roughing
work for finishing. When used in this way the same
amount of stock is left on each piece, thus enabling the
operator who finishes the pieces to work to better advantage
than if they were of various sizes.
Fig. 46.
The fig. 46 shows a limit gauge as used in shop prac-
tice. It is stamped 2j, 2.500, 2.4995 ; the end marked 2!
is ground accurately to size, and is not used except as a
reference standard, the calipers or measuring instruments
being set by the ends marked 2.500, 2.4995. The difference
between these is a limit of .0005, or the -g^Vr Part °f an
inch.
The advantages derived from the use of the limit
gauges are being appreciated more and more ; as, by their
use the time consumed in testing and gauging is reduced
to a minimum, and the duplication of parts is insured.
The Advanced Machinist.
MEASURING DEVICES.
Fig. 47 shows an adjustable parallel measuring gauge.
It measures from \ inch to 4 inches, and measurements
over the above are got by placing a base beneath. The
slide is tightened by the right-hand thumb nut and the
scriber by the the left-hand one, by which both work inde-
. 47-
pendently of each other. It is graduated into 64 parts
to the inch. The graduation on the tool is wider than the
ordinary scale, it being on an incline, but the operator
should read them just the same as a scale of 64ths, match-
ing the line of the slide to the graduation on the incline.
The Advanced Machinist.
GAUGES.
English or Birmingham gauges, for sheet and plate
steel and iron, are shown in figs. 48 and 49. The former
indicates sizes from I to 32 ; the latter from ooo to 25.
The illustrations are about two-thirds the real size.
Fig. 48.
Fig. 49.
Fig. 50.
Fig. 50 represents, two-thirds actual size, the United
States Standard Gauge for sheet and plate steel and iron,
adopted by Congress March 3, 1893.
The Advanced Machinist.
GAUGES.
Figs. 51 and 52 are gauges for use in measuring
twist drills and steel drill rods.
ID oo o.o- o o a co o 01
J 13 14 lb 16 17 18 19 20 21 22 : 23 24 25 ~;
0-tO O O O O O O O O: O O O OH1
?2G - 27 28 29 30 31 32 33 34-:- 35 3;6 37 38 39 40 41 ^f"
^O O . O O O O o- o o c o o o o e o ^
' .42- 43 44 45 4b" 47 48 49 50 51 ^52 -53- :54, 55- 56:- 57 58-:59 60-1'
vO- ZQ O O C P- f>. e; e ---» *. - * :• • ....
-"' : -•• : /:vo^^^o^-C'%:^.^-.;^3^.
Fig. 51-
Gauge No. 51 is about -fa" thick, if" wide, 5J" long,
and contains gauge numbers from I to 60 inclusive.
61
G3
66
BROWNS- SH ASPE MFG.EO .
71
75v7.6;,7.7: 78 79 80
Fig. 52.
Gauge No. 52 is about Ty thick, |/r wide, 2" long, and
contains gauge numbers from 61 to 80 inclusive.
Fig. 53-
Fig. 53 shows an angle gauge, with the addition of a
protractor and registering dial. It is a very useful tool for
testing planed and finished parts.
94
The Advanced Machinist.
ANGLE-GAUGES.
Fig. 54 shows a simple form of bevel protractor
operated on the same principles as that shown in the
preceding illustration.
Fig- 54-
Fig- 55-
Fig. 55 shows still another form of the same device.
In each of the above instruments the circles, or parts
thereof, are divided into degrees.
The Advanced Machinist.
95
USEFUL, MEASUREMENTS.
This tool is well adapted for all classes of work where
angles are to be laid out or established ; one side of the
stock is flat, thus permitting its being laid upon the paper
or work. The dial is accurately graduated in degrees the
entire circle. It turns on a large central stud, which is
hardened and ground, and can be rigidly clamped by the
thumb nut shown in cut.
The line of graduations is below the surface, thus pro-
tecting them from wear. The blade is about one-eighth
inch thick, can be moved back and forth its entire length,
and clamped independently of the dial, thus adapting the
protractor for work where others cannot be used.
THE VERNIER AND ITS USE.
SCALE.
I 2
'' U
VERNIER.
Fig. 56.
The Vernier is a small movable scale invented by
Pierre Vernier in 1631, and used for measuring a fractional
part of one of the equal divisions on the graduated fixed
scale.
The Vernier consists, in its simplest form, of a small
sliding scale, the divisions of which differ from those of the
fixed or primary scale ; the ingenuity of the invention has
given a lasting and world-wide fame to the discoverer of
its useful application.
96
The Advanced Machinist.
THE VERNIER AND ITS USE.
On the scale of the tool is a line of graduations divided
into inches and numbered o, I, 2, etc., each inch being
divided into ten parts, and each tenth into four parts,
making forty divisions to the inch.
On the sliding jaw is a line of divisions of twenty-five
parts, numbered o, 5, 10, 15, 20, 25. The twenty-five
divisions on the Vernier correspond, in extreme length, to
twenty-four divisions, or || of an inch, on the scale ; each
Fig. 57-
division on the Vernier is, therefore, -^ of ¥1Q-, or yoV-g- of an
inch shorter than the corresponding division on the scale.
If the Vernier is moved until the line marked o on the
Vernier coincides with that marked on the scale, then the
next two lines to the right will differ from each other by
Y^Viv of an inch ; and the difference will continue to increase
10100 of an inch for each division, until the line 25 on the
Vernier coincides with a line on the scale.
The Advanced Machinist. 97
USEFUL MEASUREMENTS.
Fig. 56 represents a Vernier caliper, showing the two
scales, and in the note is an admirable explanation of its
use, for which credit is due to Brown & Sharpe Manufac-
turing Co.
NOTE. — On the bar of the instrument is a line of inches, num-
bered o, i, 2, etc., each inch being divided into ten parts, and each
tenth into four parts, making forty divisions to the inch. On the
sliding jaw is a line of divisions of twenty -five parts, numbered o, 5, 10,
15, 20, 25. The twenty-five parts on the Vernier correspond, in extreme
length, with 24 parts, or twenty-four fortieths of the bar ; consequently,
each division on the Vernier is smaller than each division on the bar by
.001 part of an inch. If the sliding jaw of the caliper is pushed up to
the other, so that the line marked o on the Vernier corresponds with
that marked o on the bar, then the two next lines to the right will
differ from each other by .001 of an inch, and so the difference will
continue to increase, .001 of an inch for each division, till they again
correspond at the line marked 25 on the Vernier. To read the distance
the caliper may be open, commence by noticing how many inches,
tenths and parts of tenths the zero point on the Vernier has been moved
from the zero point on the bar.
Now, count upon the Vernier the number of divisions, until one is
found which coincides with one on the bar, which will be the number
of thousandths to be added to the distance read off on the bar. The
best way of expressing the value of the divisions on the bar is to call
the tenths one hundred thousandths (.100), and the fourths of tenths,
or fortieths, twenty-five thousandths (.025). Referring to the cut shown
above, it will be seen that the jaw is open two-tenths and three-quarters,
which is equal to two hundred and seventy-five thousandths (.275).
Now, suppose the Vernier was moved to the right, so that the tenth
division would coincide with the next one on the scale, which will
make ten thousandths (.010) more to be added to two hundred and
seventy-five thousandths (.275), making the jaws to be open two hun-
dred and eighty-five thousandths (.285).
The Advanced Machinist.
USEFUL MEASUREMENTS.
Figs. 58 and 59 represent the entire calipers of which
the head only is shown in fig. 57.
Th<-se instruments are graduated on the front side to
Fig. 58. Fig- 59-
read, by means of the Vernier, to thousandths of an inch,
and on the back to sixty-fourths of an inch; the jaws can
be used for either outside or inside measurements; points
The Advanced Machinist.
99
THE VERNIER AND ITS USE.
are placed on the bars and slide, so that dividers can be
used to transfer distances. Verniers are applied to
minute measuring instruments, as the sextant, barometer,
etc.
X
Fig. 60.
This double Ver-
nier caliper, fig. 60,
is for the purpose of
accurately measuring
the distance from top
to pitch line, and the
thickness at pitch line
of gear teeth, measur-
ing all pitches.
The sliding jaw
moves upon a bar
graduated to read by
means of the Vernier
to thousandths of an
inch. A tongue, moving at right angles with the jaws, is
graduated in the same manner. Both the sliding jaw and
tongue are provided with adjusting screws.
100
The Advanced Machinist.
IO2
The Advanced Machinist.
" There is a difference between ' cut ' and ' wear ' ;
tightening a cut journal will ruin it; steady, uniform,
rotary wear upon a journal will outlast the lifetime
of almost any machine."
" No man of any pretensions has any right to mix
up the terms journal and bearing ; a journal is that
part of a shaft or axle that rests in the bearings; a
bearing is the part, the contact with which, a journal
moves, or the part of any piece where it is supported
or the part of another piece where it is supported; a
bearing is a guide to steady a shaft or rod and main-
tain it in position."
The Advanced Machinist.
103
SCREW-CUTTING IN THE LATHE.
The operations of turning and boring are performed in
the lathe, screw machine, boring mill, etc.; in these the
work is usually made to rotate to a cutting tool, which,
except for " the feeds," is stationary.
The movement of the work and the cutting of the
tools, produce curved or circular, external or internal, and
plane surfaces.
Fig. 62.
The lathe, with its two headstocks, is admirably
adapted for all kinds of work supported by the two heads
directly, or supplemented by supports or steady rests.
When boring and facing have to be done on the
headstock, disadvantages and defects are encountered ; the
work must of necessity overhang when fixed on the hori-
The Advanced Machinist.
TURNING AND BORING.
zontal spindle, causing vibration, etc. Another defect of
the horizontal lathe, when used for boring, is the difficulty
of setting and securing the overhang work to the face-
plate.
The illustration, page 100, is a lathe designed for
screw-cutting by the means of the lead-screw shown on the
front.
Fig. 62 shows a lathe for turning, boring and screw-
cutting; it has self-acting longitudinal and cross feeds,
actuated by the spline feed spindle in front, on which is
a sliding worm geared into a worm wheel on the carriage ;
the screw-cutting mechanism is actuated by the long
leading screw shown in front, under the rack which is fixed
to the shears or slides of the lathe.
There are two ways of cutting a screw-thread in a
lathe: I, by tools manipulated by the hand, called chasers ;
2, by cutting tools fixed in the lathe rest, which slides auto-
matically.
Chasers are of two kinds, the outside and the inside
chaser; fig. 63 shows the outside or male chaser; it is the
one which cuts the male thread, on a pipe, etc.; fig. 64
shows the inside, or female chaser ; this cuts the interior
thread on a pipe, etc.
The teeth of chasers are made to correspond to the
number of threads per inch which they are intended to cut,
and each size chaser can only be used to cut its own
The Advanced Machinist.
105
SCREW-CUTTING IN THE LATHE.
number of threads, although the same chaser is equally
suitable for different diameters of work; thus, an eight-
thread-to-the-inch chaser would cut a thread of this pitch
equally as well on a piece of work j£ mcn diameter as on
a piece I inch diameter.
The mode of applying a chaser to cut an external
thread is shown in fig. 65. Here A is the work between
centers, B the tool rest, and C the chaser. If the tool rest,
By is placed with its upper surface level with the center of
the work, then the chaser, C, must be tilted slightly, as
shown in fig. 65, in order to bring the cutting angles of
Fig. 65.
NOTE. — These hand tools or chasers would appear, at first
acquaintance to many, to be old-fashioned, and not up-to-date devices
for performing the very beautiful process of producing a perfectly
uniform thread ; nevertheless, chasers cannot be entirely superseded,
even by the very perfect modern lathe, as a good workman can produce,
with their aid and with ease and certainty, screws of the greatest
cleanness and delicacy— the pressure required being very slight —
threads can be cut by this method on the thinnest and the most fragile
materials, which would be quite unable to resist the more violent treat-
ment to which they would be subjected by any other process of screw-
cutting ; this system is used by manufacturers of brass fittings for tele-
scopes and exceedingly light work, the thickness of the tube employed
frequently exceeding only to a very small extent the depth of the
screw thread which is cut upon them ; it is not unusual to give the
finishing touch to the threads of machine and engine work with the
hand chaser when accurate and perfect threads are required.
Io6 The Advanced Machinist.
TURNING AND BORING.
the tool into the right position. To start a thread, the
end of the work should first be beveled off, as shown in
fig. 66, and the points of the chaser teeth applied
lightly to the work : if the chaser is held still in the one
place, it is evident the teeth will simply cut a series of
rings or circles on the surface of the work instead of a
spiral thread ; at the same time, therefore, as the teeth are
applied to the work, a sliding motion towards the left hand
must be given to the chaser ; the exact rate at which the
Fig. 66.
chaser is moved depends on the pitch of the screw to be
cut, and also the speed at which the work is revolved in the
lathe.
To cut a true thread, the chaser should move through
a distance of one tooth for each revolution of the work, and
this motion should be perfectly uniform ; the speed of the
lathe also should be constant and regular; if this operation
be correctly performed the teeth of the chaser will produce
one continuous spiral line, which should run quite true as
the work revolves ; the chaser is then brought back to the
right-hand end of the work, and another cut taken, so as to
deepen the line already made.
The Advanced Machinist. 107
SCREW CUTTING IN THE LATHE.
Great care is necessary for the first few cuts, to insure
that the chaser-teeth engage in the same cuts each time,
and that they do not start fresh threads; the line or groove
is thus cut deeper and deeper, until it becomes a V-shaped
groove, with, of course, the V-shaped ridge, or thread,
between.
Fig. 67 shows a hand-chaser being used for cutting
an internal thread. In this case the tool-rest, B, is placed
across the mouth of the hole, and the chaser is inserted and
gradually advanced, with its teeth against the interior
surface, as shown.
Fig. 67.
In chasing wrought iron or steel, plenty of soap and
water or oil, preferably the former, should be used as a
lubricant. If the chaser be moved along unevenly, or if
the speed of the lathe fluctuate, an irregular thread will
be produced, and this will be readily recognized by the
"wobbling" appearance it has when running. A thread of
this description is caused by incorrect speed of travel.
If the chaser-teeth be inserted in a true thread, without
any cutting taking place, the screw will carry the chaser along
at the proper speed. By trying this plan with the lathe
108 The Advanced Machinist,
TURNING AND BORING.
running at various speeds, the reader will readily see how
the speed at which the work revolves necessitates a faster
or slower sliding motion of the chaser accordingly to pro-
duce a screw of the desired pitch.
When it is desired to cut a screw of, say, two or three
inches, with a hand-chaser, the first inch or so should be
well started before following up to the remaining portion
of the screw; this, if correctly done, will then form a guide
to lead the chaser up to the part as yet uncut.
The second method of screw-cutting in the lathe is
performed by cutting-tools fixed in the lathe rest.
For cutting screws of any pitch by a tool fixed in the
lathe rest, the lathe requires to be specially fitted with, I
a leading or guide screw ; 2, a quadrant fitted with one or
more studs for carrying the change wheels ; 3, a saddle or
carriage upon which is fixed the slide rest carrying the
cutting tools ; 4, a nut attached so that it can be readily
put into or out of gear with the leading screw.
The following illustration, fig. 68, shows the general
arrangement of lathe for cutting a screw. A is the leading
screw ; the round metal bar, B, on which the screw is to be
cut, is placed between the steel centers of the fast and
movable headstocks of the lathe ; a " carrier," or dog, C, is
secured to the bar at the end next to the fast headstock,
which engage with a driving stud, D, attached to the face-
plate.
The cutting of a screw in a lathe, whether V-shape or
a square thread, is an operation, the most important part
The Advanced Machinist.
109
SCREW-CUTTING IN THE LATHE.
of which is the selection of the proper change wheels.
Every turn or revolution of the leading screw moves the
carriage and cutting tool through a distance equal to the
pitch of the leading screw. If the iron bar, B, fig. 68,
revolves at the same rate as the leading screw, A,
the pitch of the screw cut upon the bar will be
Fig. 68.
the same pitch as that of the leading screw; to cut the
same thread as the leading screw, therefore, the driving
wheel on the lathe mandrel must be the same size as the
follower or driven wheel on the leading screw.
If the bar revolve faster than the leading screw, then
the pitch of thread cut on the bar will be less than that on
the leading screw; if the bar revolve slower than the
leading screw, the thread cut upon the bar will be of
greater pitch than that of the leading screw.
Fig. 68 shows the general arrangement looking down
on the work of a lathe arranged for cutting screw threads,
110
The Advanced Machinist.
SCREW-CUTTING IN THE LATHE.
with a cutting tool fixed in the tool-holder, which slides
or travels automatically.
When V-threads are cut in a screw-cutting lathe by
tools sliding automatically, a single-pointed tool is gener-
ally used.
Fig. 69 shows the front tool for cutting the male
or outside thread ; fig. 70 shows the inside tool for cutting
the interior thread.
Fig. 69.
Fig. 7<x
It will be noticed that the tools are very similar to the
ordinary turning and boring tools, but with the points
ground to a V-shape, the angle of the V corresponding
exactly with the correct angle for the screw to be cut.
NOTE. — When cutting internal screw-threads it is important to
remember that the diameter of the hole should be equal to the diam-
eter at the bottom of the male screw-thread, which is to fit into it ; thus
the hole intended for an inch bolt, having eight threads per inch on it,
would be bored out to just under seven-eighths inch diameter.
The Advanced Machinist. in
SCREW-CTJTTING IN THE LATHE.
There is one important difference, however, between
the shape of a turning tool and a screw-cutting tool ; i. e.,
that the tool point is canted or sloped over at an angle ;
this is necessary in the screw-cutting tool to prevent it
rubbing against the sides of the thread, owing to the slope
or "rake ' of the latter; the rake of a thread depends on
the pitch of the screw and the diameter of the work on
which it is cut ; thus, a screw of one-eighth pitch cut on a
bolt of one-inch diameter, will have greater rake or slope
than that of a thread of same pitch cut on a bolt of two
inches diameter.
Fig 71.
It maybe said, however, that in actual practice it is not
necessary to make a separate tool for each pitch of thread
when cutting V-threads of reasonably small pitch and
diameter, the clearance angle given to the cutting edges of
the tool usually being sufficient to allow for slight varia-
tions in the rake of the thread.
It is necessary to have some gauge to which the tool
can be ground to the correct shape ; one way is to grind it
to fit between the threads of an ordinary plug-tap, but a
112
The Advanced Machinist.
TURNING AND BORING.
special screw-cutting gauge is more satisfactory ; the one
shown in fig. 71 is a useful form ; the V-openings are cut
out to the standard angle, 60°, and as it is made of light
sheet steel, it can be readily applied to the tool when
grinding, to test it.
Fig. 72.
The method of setting an outside screw-cutting tool
in correct position with regard to the work is shown in
fig. 71, and fig. 72 shows how the gauge may be used for
setting an inside screw-cutting tool. It will be noticed
that a steel rule or other flat strip of metal, A, is laid
across the end of the work, B, to form a surface for the end
of the gauge to rest against.
Fig. 73- Fig- 74-
The form of tool used for cutting square threads is
very similar to a parting tool, only that canting, or rake,
The Advanced Machinist.
SCREW-CUTTING IN THE LATHE.
must be provided for in the portion that enters the work,
to prevent side rubbing.
A tool holder of the kind shown in fig. 73 simplifies
the making of square-thread tools very much. The tool
itself is filed up out of a small round piece of tool-steel,
A, which is then fixed in the holder, B, by means of the
set-screw, C. The tool-steel being circular in section, can
be turned round in the holder before the set-screw is tight-
ened, so as to give any desired degree of rake.
Fig- 75-
Fig. 74 shows the end view of the tool and its holder.
The width of a tool for cutting a single square thread
must be equal to half the pitch of the thread. This will
be seen from fig. 75, where A shows the pitch of the
thread, which is equal to the thickness of a thread and a
space. B shows the width the cutting tool should be, i. es
exactly half of A. In cutting a double or triple thread
the case is different, as will be seen from fig. 76? which
represents a double thread. Here the pitch, A, is equal to
Fig. 76
1 1 4 The Advanced Machinist.
TURNING AND BORING.
the thickness of two threads and two spaces, so that the
width of the cutting tool, By must be exactly one-quarter
of the pitch, A,
Fig. 77 shows a double-threaded screw with only the
first groove cut. When the second groove is cut in the
center of the intervening portions of the work, it leaves the
double thread.
A neat way of finishing off a square thread is to drill
a small hole into the work at the end of the thread for the
tool to run into, as shown at C, in fig. 75. The diameter
of the hole should be slightly larger than the thickness of
the tool, and the depth a little greater than the depth of
the thread. The lathe must be stopped just before the
Fig. 77-
tool reaches the hole, and pulled round by hand for the last
half turn or so. As soon as the tool finishes its cut, it is
withdrawn and run back again in readiness for taking a
fresh cut.
The process of cutting a screw in the lathe is com-
paratively simple. The work being mounted between
centers, the tool fastened in the slide-rest, and the proper
screw-cutting change wheels placed in gear, the lathe is
started and a preliminary cut taken along the work ; the
tool is then withdrawn, the clasp-nut disengaged from the
leading screw, the carriage is run back to the starting
The Advanced Machinist. 115
SCREW-CUTTING IN THE LATHE.
point, and the tool is set in a little deeper than before ; the
clasp being dropped into gear with the leading screw again,
a second cut is taken along.
This series of operations is repeated until the screw is
cut to a sufficient depth. There are, however, one or two
precautions which must be observed ; in the first place, a
screw-cutting tool, by reason of its shape, is weak at the
point, and is therefore easily broken ; consequently, the
depth of cut taken should not be greater than the tool can
easily stand, and this should be regulated in a systematic
manner. A simple plan is to mark, with a piece of chalk,
the position of the cross-slide handle with which the tool is
fed to the work, when the tool is withdrawn after a cut has
been taken ; it is wound in again before taking the next
cut, so that the chalk mark is in exactly the same position
as before ; this shows the position of the tool during the
previous cut, so that the operator can now readily judge
how much further to turn the handle round to advance the
tool sufficiently for the next cut.
This done, the old chalk mark is wiped out, and a
fresh one substituted, the marking being repeated as each
successive cut is taken.
The same guidance can be obtained in a neater way
by placing a brass ring or clip over the handle of the
slide rest, with a line marked across it, as shown in fig. 78 ;
the ring is slipped back after each cut has been set in, so
as to bring its mark again opposite to the arrow mark on
the boss on the slide-rest, in readiness for the adjustment
of the following cut.
Some lathes are provided with a small graduated disk
n6
The Advanced Machinist.
TURNING AND BORING.
on the handle which winds the tool in, a fixed pointer
being attached to the lathe saddle ; in this case, of course,
the simpler expedients already described are not required.
There is another important precaution to be taken,
viz., that the tool shall follow in the same path at each
successive cut. There will be no trouble on this point
when cutting any thread which is an exact multiple of the
thread on the leading screw, or guide screw, of the lathe.
If, for example, the guide screw has four threads per inch,
Fig. 78.
and the screw to be cut has twelve threads per inch, the
work will always be in the right position for the tool to
follow in the thread when the clasp-nut engages w'tb the
leading screw.
The same will be true if the screw to be cut has eight,
sixteen, twenty or any number of threads per inch which
is divisible by four.
The reason for this is that the change-wheel on the
The Advanced Machinist. 117
SCREW-CUTTING IN THE LATHE.
spindle and the change-wheel on the leading screw are in
exactly the same proportion to each other as the threads
on the leading screw and the screw being cut ; and, since
the number of teeth in one wheel is an exact multiple of
the teeth in the other wheel, the smaller wheel of the two
will always make an exact number of complete revolutions
for each revolution of the larger.
To cut twelve threads per inch, as in the case
mentioned above, a wheel with forty teeth would be placed
on the spindle, and a wheel with 120 teeth on the leading
screw; the spindle would therefore make three complete
revolutions for each revolution of the leading screw, and
the commencement of the screw-thread on the work would
accordingly be brought to exactly the same position in
relation to the tool each time the clasp-nut became
engaged with the leading screw.
If, instead of twelve threads to the inch, a screw of
ten threads to the inch is to be cut, the wheels required
would be forty on the spindle and 100 on the leading screw ;
it will be apparent that for each turn of the leading screw
the spindle will now make only 2^ revolutions, and the
work will therefore be half a revolution behind its proper
position, thus causing the point of the tool to come on top
of the thread instead of in the groove between the threads,
if the clasp-nut be engaged with the leading screw.
If the leading screw be allowed to make another
complete revolution before engaging with the clasp-nut,
the work will make another two and a half revolutions,
which will bring it into the right position again for start-
ing the tool in the proper groove. The work is therefore
n8 The Advanced Machinist.
TURNING AND BORING.
only in the correct position for starting a cut once during
every two revolutions of the leading screw. Similarly,
with other threads which are not exact multiples of the
thread of the leading screw, it will be found that to bring
the tool to the right position the clasp-nut must only be
dropped in at certain intermediate positions of the
change-wheels.
To prevent any mistake arising, the usual plan is to
stop the lathe before the tool commences its first cut along
the work, and chalk a tooth on the spindle wheel and a
tooth on the leading screw wheel, placing another chalk
mark on the headstock opposite the former and a chalk
mark on the lathe bed opposite the latter, the clasp-nut
being then engaged with the leading screw.
The saddle is run back to the starting point after each
cut, and as soon as both chalk marks on the wheels come
opposite to the stationary marks again at the same instant,
the clasp-nut may be engaged with the leading screw,
and another cut taken.
When cutting a double thread, a wheel with an even
number of teeth should be selected for the spindle, and
a chalk mark should be made on each of two exactly
opposite teeth. The space into which one of these teeth
falls in the wheel with which it gears should also be
marked; when the first thread has been cut, the mandrel
wheel should be disengaged and turned through half a
revolution, so that the other marked tooth comes opposite
the marked space; the wheels are then geared together
again, and the second thread can be cut.
The Advanced Machinist. 119
SCREW-CUTTING IN THE LATHE.
For a triple thread the spindle wheel should be
divided into three, and for a quadruple thread into four,
and so on.
For cutting a right-hand thread, the tool traverses
from right to left, and for a left-hand thread it traverses
from left to right.
In the latter case the necessary reversal in the
direction of rotation of the leading screw is obtained by
inserting an extra wheel in the train of gear wheels between
the spindle and the leading screw ; this extra wheel does
not in any way affect the speed of rotation of the leading
screw; it simply alters the direction in which it revolves.
A square thread must be finished to exact size with
the tool. A V-thread can be finished off with a hand
chaser.
All that is necessary to cut any pitch desired is to
arrange gearing to revolve the screw as many times as it
has threads to the inch, while the feed stud, or spindle, is
making as man)/ revolutions as the desired pitch.
Fig. 79.
Fig. 79 shows an ordinary V-thread, of which the
angle is 60°.
12O Tke Advanced Machinist*
TURNING AND BORING.
Fig. 80 shows the American Standard thread ; it is the
V-thread, with one-eighth of its depth cut off the top and
bottom, the angle being 60°.
Fig. 8 1 shows the Whitworth, or English Standard
thread ; it is a V-thread, with one-sixth of its depth rounded
off the top and bottom the angle being 55°.
The following quotation from Low and Bevis* " Man-
ual of Machine Drawing and Design" presents the rela-
tive merits of screw-threads shaped according to the Whit-
Fig. 80.
worth and Sellers system respectively, as seen through
English eyes. The comparison, however, seems to be fair.
Without underrating the good points of the Sellers
thread, we believe that the Whitworth thread has its good
points also, and that they are not as fully appreciated in
this country as they might be:
"Comparing the 'Whitworth' and 'Sellers' screw-
threads, the former is stronger than the latter because of
the rounding at the root. The point of the Whitworth
thread is also less liable to injury than the Sellers. The
The Advanced Machinist. 12 1
SCREW-CUTTING IN THE LATHE.
form of the Sellers thread is, however, one which is more
easily produced with accuracy, in the first place, because it
is easier to get with certainty an angle of 60 degrees than
an angle of 55 degrees, and, in the second place, because it
is easier to make the point and root perfectly parallel to
the axis than to ensure a truly circular point and root.
The Sellers thread has also a slight advantage in that the
normal pressure, and therefore the friction, at every point
of the acting surface is the same ; while in the Whitworth
thread the normal pressure, and therefore the friction, is
greater at the rounded parts. The surface of the Sellers
thread will, therefore, wear more uniformly than the surface
of the Whitworth thread. The total friction, and also the
.___v
Fig. 81.
bursting action on the nut, are slightly greater in the
Sellers thread than in the Whitworth, because of the
greater angle of the V ; it will be seen that for a given
diameter of screw the diameter at the bottom of the thread
is greater in the case of the Whitworth than in the Sellers.
A bolt with a Sellers thread is, therefore, weaker than the
same size of bolt with a Whitworth thread. The strength
of the Sellers screw is still further reduced on account of
the sudden change of the cross-section of the bolt at the
bottom of the thread."
122
The Advanced Machinist.
CHANGE-WHEELS.
Cutting a screw in the lathe is a mechanical operation,
of which the most important part is the selection of the
proper change-wheels. Change-wheels, or change-gears, are
the gear-wheels employed to change the revolutions of a
lead-screw, or feed motion.
Fig. 82.
Fig. 83.
There are two ways of arranging the wheels: 1st,
with two change-wheels ; 2d, with four change-wheels.
Fig. 82 shows the two change-wheels, c and d; the
middle wheel serves only to connect the two ; c is the
wheel on the spindle a; d\$ that on the leading screw.
Fig. 83 is a side view of this two-change-wheel.
The distance between the spindle and the leading
screw of a lathe does not generally admit of cutting a
The Advanced Machinist.
123
SCREW-CUTTING IN THE LATHE.
screw of more than ten threads to the inch, with two
wheels, as the wheel on the leading screw would be too
large, and that on the spindle too small.
In the same way, for cutting coarse-pitched screws,
such as half a turn to the inch, the second method is gen-
erally used, or else the wheel on the leading screw would
Fig. 84. Fig. 85.
be too small, and that on the spindle too large. Thus trie
second method is employed for cutting screws of coarser
pitch than one-half a thread, and finer than ten threads to
the inch, and the first method for screws of a pitch inter-
mediate between one-half a thread and ten threads to the
inch.
Fig. 84 shows the second arrangement with four
change-wheels, cy d, e, f; c is the wheel on the spindle, d
The Advanced Machinist.
CHANGE-WHEELS.
and e are the wheels on the stud, f is the wheel on the
leading screw b.
Fig. 85 is a side view of the arrangement with four
change-wheels.
The rule for calculating the size of the change-wheels
to cut threads of different pitches is really a very simple
one, though frequently a source of difficulty to the student.
It may be expressed as a simple proportion sum, thus :
As the pitch of the leading screw is to the pitch of the
screw to be cut, so is the number of teeth in the wheel on the
spindle to the number of teeth in the wheel on the leading
screw.
Putting this in fractional form, we have :
Pitch of leading screw Wheel on spindle
Pitch of screw to be cut Wheel on leading screw.
Fig. 86.
EXAMPLE i. — Suppose that the lathe has a leading
screw, a, with four threads to the inch ; what wheels will
be required to cut a screw, b, having eight threads per
inch?
Fig. 87.
.— It simplifies matters by using the number of threads per
inch in the two screws instead of the pitch, as in most cases it enables
us to use whole numbers instead of fractions for figures.
The Advanced Machinist. 125
SCREW-CUTTING IN THE LATHE.
Now, substituting these figures in the above fractions,
we get
4 Wheel on spindle
8 Wheel on leading screw,
therefore, any two wheels in the proportions of four to
eight will answer the purpose ; if we multiply both these
figures by the same number we do not alter the propor-
tions at all ; therefore, by multiplying both by five we get
twenty and forty, as two suitable wheels, or multiplying
by ten we get forty and eighty, or multiplying by fifteen we
get sixty and one hundred and twenty, any of which pair
will give the desired result.
Selecting the last pair, put the sixty wheel on the
spindle and the one hundred and twenty wheel on the
leading screw, and gear the two together by inserting an
intermediate wheel, which may be whatever size will fit it
best.
EXAMPLE 2. — Suppose a screw of eleven threads per
inch is to be cut in the same lathe, the leading screw has
four threads to the inch, as before, then the proportion
required between the wheels is ^T, so that (multiplying by
ten), a forty and a one hundred and ten wheel will be
correct, or (multiplying by five), a twenty and a fifty-five
wheel, or any wheels having the same ratio.
If a fractional number of threads is to be cut, such as
9^ threads per inch, exactly the same plan is adopted.
The proportion is 4:9!-; multiplying both by ten, we get
forty and ninty-five as suitable wheels.
Similarly, if the leading screw have two threads per
inch, and it is desired to cut twelve threads per inch, the
126 The Advanced Machinist.
CHANGE-WHEELS.
proportion is 2:12. Multiplying both by ten, we get
twenty and one hundred and twenty as being suitable
wheels.
It is sometimes difficult to measure the exact number
of threads per inch in places where there is a fractional part
of a thread included, as, for instance, five and a quarter
threads per inch. It is then better to measure such a
length of the screw as contains an exact number of
threads, and compare it with the number of threads in a
similar length of the leading screw. A screw with five
and a quarter threads per inch will have twenty-one
complete threads in a distance of four inches. If the
leading screw has four threads to the inch, it will clearly
have sixteen complete threads in four inches. Therefore
the relation between the two screws is 16:21. Multiplying
both of these by five, we get eighty and one hundred and
five as the wheels necessary to cut such a thread.
The calculations so far refer to a simple train of
wheels. Cases frequently arise, however, especially with
fine pitches, in which the wheels calculated in this way
are not available. If the leading screw has four threads to
the inch, and it is required to cut a screw of forty threads
to the inch, the proportion is 4:40. Multiplying both by
five, we get twenty and two hundred as the necessary
wheels, but in all probality the lathe to be operated is not
fitted with a two hundred wheel. A compound train of
wheels, that is, four change-wheels, as shown in fig. 84,
must therefore be selected.
To calculate these, proceed as follows : The propor-
tion, as already stated is -fa. Split each number up into
The Advanced Machinist. 127
SCREW-CUTTING IN THE LATHE.
two separate numbers, which, if multiplied together, will
produce the original number, thus /^"—•f X*f« Multiplying
each of these numbers by 10, we get f g-Xff. This means
that a wheel on the spindle, gearing into a 50 wheel on
the intermediate stud, and another 20 wheel on the inter-
mediate stud, gearing into an 80 wheel on the leading
screw, will give the desired result.
It will be more easily understood if the student
considers the fact that the first 20 wheel, c, gearing into
the 50 wheel, d, reduces the speed in the proportion of
2^/2 to I, and the second 20 wheel, e, gearing into the 80
wheel,/, on the leading screw again reduces this speed in
the proportion of 4 to I, making a total reduction in speed
of 10 to I, which is the proportion between the thread to
be cut and the thread on the leading screw, i. e., 4 to 40.
A few other examples are worked out to assist the
reader to thoroughly grasp the rule.
EXAMPLE i. — Leading screw two threads per inch,
required the wheels to cut twenty-five threads per inch.
2__2Xi
25 5X5
Multiplying each pair of numbers by the same figure,
2oX 10
we get • as one set of wheels, or using different mul-
tipliers we get ———— as another set of wheels, either of
75 /N i^5
which will cut the desired threads. The respective
wheels may be identified by comparing the above fractions
with the following :
Driving wheel on spindle X driving wheel on stud •
driven wheel on stud X driven wheel on leading screw.
128 The Advanced Machinist.
CHANGE WHEELS.
The figures in the fractions of all the examples corre-
spond to the wheel here indicated in the same position.
EXAMPLE 2. — Leading screw two threads per inch,
required the wheels to cut nineteen threads per inch.
_2_ 2X1 20X40
19 (£X2
as one set of wheels, or - s^ as another set of wheels.
95X70
EXAMPLE 3. — Leading screw four threads per inch,
required the wheels to cut thirty-three threads per inch.
4 2X2 40X20
"SS^SXII =6oxno
as one set of wheels, or .5—— - as another set of wheels,
45X110
either of which would do.
Ex. 4. — Leading screw four threads per inch, required
the wheels to cut seventeen and a half threads per inch.
If there are seventeen and a half threads in one inch
of the screw to be cut, there are thirty-five threads in two
inches. In two inches of the leading screw there are eight
Q
threads, so that the proportion is —
8^2X4^20X40
3 5~~ ~
as one set of wheels, or ^ -- as another set, which will
100x105
cut the desired pitch.
If any doubts exist as to the correctness of the calcu-
lations for a set of wheels, the result may easily be tested
by multiplying the number of teeth in the driving wheels
together and the number of teeth in the driven wheels
The Advanced Machinist.
129
SCREW-CUTTING IN THE LATHE.
together, and placing these totals one above the other, in
the form of a fraction. Then reduce this fraction to its
lowest terms, and the figures obtained should correspond
with the ratio of the leading screw to the screw to be cut,
expressed in its lowest terms. Thus, to prove the second
Fig. 88.
wheels obtained in example (i), we have thirty and twenty-
five as drivers, and 75 and 125 as the driven wheels.
30X25=75o,and 75x125=9,375.
9375
reduced to its low-
est term=— — • » which represents the ratio of the leading
130
The Advanced Machinist.
CHANGE-WHEELS.
screw (two threads per inch) to the screw to be cut
(twenty-five threads per inch).
It should be remembered that the u drivers " are
those wheels which impart motion, and the " driven ''
No. 6.
No. 7.
Figs. 89-98.
wheels are those which receive motion. The wheel on the
spindle is a " driver," while the wheel on the leading
screw is a " driven " wheel ; the wheel on the intermediate
stud, which gears with the spindle wheel, is a " driven "
wheel, and the other wheel, on the intermediate stud,
The Advanced Machinist. 131
SCREW-CUTTING IN THE LATHE.
which imparts motion to the wheel on the leading screw,
is a *' driver."
Fig. 88 shows a specially devised tool in operation,
cutting a screw-thread on the lathe ; the tool consists, as
will be seen, of a disc of steel having ten distinct teeth on
its rim , these teeth are graded for cutting the thread in
distinct operations of the tool.
The cutter is mounted on a hand-sliding rest, which is
bolted to the ordinary lathe carriage, and the tool is
adjusted to each cut by the hand lever. Fig. 99 shows a
separate view of the cutter.
Fig. 99.
Figs. 89-98 show a screw as it would appear after each
cut has been performed. Commencing at No. I, the thread
is finished in ten trips, each of which removes an exact
depth of stock. The first tooth, No. I, makes a shallow
cut the full width of the thread ; each following tooth cuts
deeper (as well as narrower), until the last one (No. 10),
with its cutting point, does the finishing.
When fine work, such as for taps, etc., is required, the
pawl is thrown back out of action, the micrometer adjust-
ment used, and another trip taken across the thread.
Advancing the lever one hole in the micrometer adjustment
132 The Advanced Machinist.
CHANGE- WHEELS.
brings the cutting point a fraction of a thousandth of an
inch forward. Successive trips with advance of lever will
give the finest finish possible to a thread.
The heel of the tooth in action rests upon a stop, so
that it can be ground until but an eighth of an inch in
thickness, and still retain the full strength and power to do
the work ; a square is employed against the face of the
cutting disc, and the thread angles are ground from this
face.
When once set, neither tool nor cross-slide adjustment
need to be changed in cutting the screw or any number of
screws in exact duplication.
This form of tool requires very little grinding, as the
point of the tool is reserved and only used in the finishing
or last cut.
Ingenuity on the part of the lathe builders has
resulted in the design of a simple contrivance by which the
gears which are mounted under the head can be instantly
set to cut any required thread at the will of the operator,
without delay of calculating or of changing the gears.
The mechanism consists of a set of gear wheels, usually
ten, mounted on a shaft called the " change gear shaft,"
which is placed in the bed under the headstock of the
lathe.
By an arrangement consisting of a sliding or tumbling
gear, any of these ten fixed gears can be brought into
operation ; these combine with a set of intermediate gears
located outside of the head, also varied in their arrange-
ment by a lever mechanism, to vary the speed of the lead
The Advanced Machinist.
133
SCREW-CUTTING IN THE LATHE.
screw to cut any of the following forty threads or feeds
per inch.
Fig. 100 shows an index plate for the '• change gear
shaft "; this is usually attached to the front of the lathe,
" handy " to the two levers to which reference is made.
THDslKlMOB
THDS[KNOB
THDS]KNOB
THDG]KNOB
08- 2
Q 2_,
-4X* 2
a ' C
^IQ C3
f 9Xa 3
434 3
2^4 2 ^
20 ^
IO -4
5 *0-
2!^ -4-
22 5
1 1 5
5Xa 5
2% 5
23 e
1 l>£ 6
53A 6
2% e
2^ 7
12 7
G 7
3 7
2e e
13 e
6V£ B
3>4 B
2Q 9
1-4 O
7 Q
3X2 Q
30 10
15 IO
7>fe IO
354 10
32 1 1
16 1 1
8 1 1
-4- f 1
D
80To4O
R EIEIDS
CP
10 To 5
<4OTo 20
20 To IO
18-Inch Index Plate.
Fig. 100.
EXAMPLE. — Should the operator desire to cut 12
threads per inch, he engages the sliding gear on the lead
screw intermediates, opposite the table showing 20 to 10
threads per inch, and then places the lever in front of the
lathe head, which carries the sliding or tumbling gear into
the hole marked " 7," as indicated in the index plate
opposite 12, the number of required threads; the tool is
then ready for operation.
The gears required are obtained by moving two levers
only ; one being on the intermediate gear of the lead screw,
the other beins outside the headstock.
134
The Advanced Machinist.
CHANGE- WHEELS.
/TH. TOOTH.
O TOOTH
TOOTH.
Section of seven-pitch V-thread,
enlarged four times, showing the
regular ten cuts taken by the
Rivet-Dock thread tool shown in
fig. 88.
Figs. loi-iio.
The Advanced Machinist.
135
SCREW-CUTTING IN THE LATHE.
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The Advanced Machinist.
CHANGE-WHEELS.
The gauge, fig. 112, is used as a standard for grinding
tools to cut threads according to the United States Standard.
The angles are 60 degrees, and the flat surfaces at top
and bottom of threads are equal to one eighth of the
pitch.
Fig. 112.
Fig. 113 shows a center gauge of United States
Standard, 60 degrees ; the method of setting a screw cut-
ting tool by its use is shown in illustrations, figs. 114-116,
on page 1.37.
This gauge is also used for a guide in grinding screw
cutting-tools. The table on the gauge (see full size cut)
is used for determining the sizes of tap drills for V-threads
Fig. 113.
The Advanced Machinist.
'37
SCREW-CUTTING IN THE
and shows in thousandths of an inch the double depth of
thread of taps and screws of the pitches most commonly
used.
Tlg.l
Figs. 114-116.
Noa E. — In fig. /, at A, is shown the manner of gauging the angle
to which a lathe centre should be turned ; at B, the angle to which a
screw thread cutting tool should be ground ; and at C, the correctness
of the angle of a screw thread already cut.
In Fig. 2 the shaft with a screw thread is supposed to be held
between the centres of a lathe. By applying the gauge as shown at D,
or E, the thread tool can be set at right angles to the shaft and then
fastened in place by the screw in tool post, thereby avoiding imperfect
or leaning threads.
In Fig. j, at /''and G, the manner of setting the tool for cutting
inside threads is illustrated.
138
The Advanced Machinist.
Fig. 117.
The Advanced Machinist. 139
BORING OPERATIONS.
The operation of boring is the enlarging and trueing
of holes already formed, and differs from drilling, which
applies to making holes in solid stock.
Boring can be divided into two classes: i, horizontal ;
2, vertical Horizontal boring is done in a lathe in two
ways: I, the work rotates and the cutting tool is stationary;
2, the work is stationary and the cutting tool rotates.
Vertical boring is generally performed in special
machines ; in light work, the cutting tool revolves, as in
drilling, the work being stationary ; in heavy boring, the
work is revolved, and the cutting tool is stationary except
for feed motions.
Vertical boring machines having suitable automatic
traverse for the cutting tool are largely used for turning
and surfacing work which rotates ; these machines are
known as boring and turning mills, and may be described
as revolving planing machines.
The most simple form of boring in a lathe is done on
the chuck or face-plate, to which the work is fixed and
rotated to a stationary tool in the saddle or carriage.
When the hole is deep and the tool has to project beyond
the holder, it is liable to spring, and the work itself, being
overhung on the headstock, is liable to jar ; in such cases,
the work is more advantageously attached to the carriage
of the lathe, and a bar used, as shown in fig. 1 18. This is
designed to pass through the work and revolve between
140 The Advanced Machinist.
BORING OPERATIONS.
the lathe centers, as shown in figs. 120 and 122, the carriage
feeding the work to the rotating cutter.
In some cases, it is found needful to fix the work with-
out any motion, the boring bar having both rotary and
feed motion combined ; such a boring bar is shown in fig.
119. AT is a stout, strong bar, usually of cast-iron, because
it does not " spring " as readily as wrought-iron ; the cut-
ting tool L is fixed to a sleeve H sliding on bar K b«*
Fig. 118.
means of the feed screw actuated by the handle G, or auto-
matically by the provision / at the other end, as shown ;
the work to be operated on is securely fixed between the
clamps or bearings F and J, the splined boring-bar K is
rotated by the worm-wheel E, which is operated by the
worm D connected to the driving-pulley or sheave A.
This is a portable tool, useful for boring cylinders, etc.,
without removing them from their beds, as it can be fixed
at any angle or position ; it may also be used between the
centers of the lathe instead of the plain boring bar shown
in fig. 1 1 8.
The Advanced Machinist.
141
The Advanced Machinist.
TURNING AND BORING.
Special horizontal boring machines are made which
differ from the ordinary lathe in that the work-table is con-
structed with three movements, one being in a vertical and
two in the horizontal plane ; when the work has been set
vertically, the work-table is moved crosswise and lengthwise
Fig. 120.
until the horizontal setting has been found ; no blocking of
any kind is needed ; such an arrangement is shown in fig.
1 20.
Boring of taper holes in a lathe is illustrated by the
arrangement shown in fig. 122 ; this is used when neither
attachment, compound rest nor reamers are available ; A
is the headstock of the lathe, and W W the piece of work
mounted on the face-plate.
Now, set over the tail-stock B the same as if turning^
an outside taper the same as the hole to be bored. Fit up
a boring-bar F, of as large diameter as practicable, with a
The Advanced Machinist.
BORING OPERATIONS.
key-way G, and a traveling-head D carrying a cutter. Con-
nect this traveling-head to the cross-carriage of the lathe C
by the link E. Set a lathe-dog (see figs. 123 and 124) on
Figs. 121 and 122.
the outer end of the bar to prevent the bar from turning.
Use the usual power longitudinal feed of the lathe, and
adjust the cutter in the traveling-head for size the same as
Figs. 123 and 124.
for cylinder boring. This is a satisfactory way of taper
boring where the conditions are suitable for the method.
144
The Advanced Machinist.
THE BORING MILL.
The boring mill is essentially a vertical face-plate lathe,
without the defects of the horizontal construction, i. e., the
Fig- 125.
difficulty of setting and securing the work, and the necessity
pf heavy overhanging parts? etc,
The Advanced Machinist. 145
BORING OPERATIONS.
Fig. 125 shows a boring mill, in which the horizontal
table B is driven by internal bevel-gearing from a belt-cone
K, the power being increased by external spur-gearing.
The bed A is cast in one piece and well ribbed and braced
for all stresses ; the " housings " M are of hollow section,
having wide palms where connected to the bed, to which
they are fixed by bolts passing through reamed holes ; a
cross-brace N, at the top, stiffens the whole structure ; the
cross-rails c, c, are of box-girder form, having wide slide
surfaces for the saddles b, b, and for the " housings;" power
gears Q are used for elevating the cross-rails ; the saddles
b, b, are made "right" and "left," to permit the tool-bars
E, E, to come close together ; these tool-bars are octagonal
in section, held in adjustable capped bearings, and will
swing to any angle, being counter-weighted in all positions,
and having convenient adjustment by racks H, H, and
hand pinion wheel /, which have a power feed at all angles
by friction nut J, J.
P, P, are the gears for elevating the cross- rails ; the
friction disc X communicates motion to rod R through the
friction wheel V, which gives the quickest possible adjust-
ment by handwheel U while running ; a system of double
gears at the end of the cross-rail gives vertical and horizon-
tal traverse feeds to the tool ; these are instantly reversible
by sliding any one of the four slip gears shown in sketch.
The tool holders F, F, fig. 125, are solid steel forgings,
held in the tool-bars by steel shanks and keys ; these tool
NOTE. — The names of the parts and the above description are
furnished by the makers of this admirable tool.
146
The Advanced Machinist.
BORING MILL.
holders will grip tools in any position, and are easily remov-
able for the insertion of cutter-bars or special tools, for
which purpose the right-hand bar is set exactly central with
the table ; the counterweight acts at all angles through the
wide bearing surface; in addition, the table has an annular,
angular bearing which increases the bearing surface and
Fig. 126.
gives steadiness of motion ; it has also a self-centering tend-
ency, so that the combined weight of the table and spindle,
as well as that of the work upon the table, tends to pre-
serve and not destroy the alignment.
The advantages in the boring mill are that the work
lies upon the horizontal table, and the total weight of the
table and the work is distributed on a large angular bearing
provided for that purpose, as shown in section, fig. 126,
which gives rigidity and smooth cutting qualities, thus
avoiding all jar or trembling, which occur in overhung
lathe?.
The Advanced Machinist.
147
BORING MILLS.
Vertical boring machines are largely taking the place
of planing machines for doing " surface " work. The contin-
uous motion of the boring mill gives economy in time
saved ; an additional advantage is that a cutting-tool on a
circular surface, when once it commences the cut, is contin-
uous, whereas, in the planing machine, the tool gets into
Fig. 127.
and out of the work at each stroke, often causing a ridge
at the commencement, or a break-off at the termination, of
the cut.
Fig. 127 shows a valve, held by angle-plates on the
table, being faced or operated by two tools.
148 The Advanced Machinist.
TURNING AND BORING.
Fig. 117 shows a boring mill driven by an external
bevel-ring attached to the table. In many boring mills, an
internal worm-wheel, geared into a worm on the cone spin-
dle, is used, instead of chain L and the sheaves S, S, and
does not pull the swinging tool-bar over, nor does it inter-'
fere with the moving saddles.
A section through the center of the revolving table is]
shown in fig. 126, the center spindle being of large diameter
giving toothed gear the advantages claimed for the worm
gearing, i. e., steadiness in motion, and the table is closer
to the floor level, thus being more convenient for handling
heavy work.
When worm gearing is adopted, it is necessary that it
and the thrust-bearing should run in a flood of oil, which
reduces the friction to a minimum.
On page 149 are shown a set of turning tools for gen-
eral use in a boring mill.
Fig. 128 being " a skiveing tool."
Fig. 129 is "a round-nose tool."
Fig. 130 is " a boring tool."
Fig. 131 is "a hog-nose roughing tool."
Fig. 132 is "a side tool."
Fig. 133 is "a broad finishing tool."
On page 1 50 are shown a set of boring tools for fin-
ishing cored-holes. Fig. 134 is an adjustable reamer with
floating shank, the arrangement of which is shown in sec-
tion in fig. 135. Fig. 136 is a boring bar with an adjust-
able cutter. Fig. 137 is a four-lipped roughing drill.
The Advanced Machinist. 149
BORING-MACHINE TOOLS.
Fig. 128. Fig. 129. Fig. 130.
Fig. 131- Fig. 132. Fig. 133.
150
The Advanced Machinist.
BORING MACHINE TOOLS.
A boring mill is practically an endless or continuous
planer, that is, a planer without reversing. The convenience
and facility with which work can be set on the vertical
table, and the ease with which pieces can be secured, are
apparent, the weight of the piece being on the machine
and not on the securing device.
Fig. 134.
Fig. 135.
Fig. 136. Fig. 137.
Irregular shapes, such as eccentric discs, offset valves,
brackets, etc., require no counterbalance in the boring mill,
thus saving the time adjusting counterweights, which are
seldom satisfactory on the overhung lathe, even when
specially designed.
The Advanced Machinist.
Fig. 138.
The Advanced Machinist. 153
PLANING OPERATIONS,
The operation of planing constitutes straight-line cut-
ting by means of a planer, a shaper, a slotting machine or
a key-way cutter, with a steel cutting tool. In the planer,
the piece to be planed is given a straight-line motion to a
stationary tool ; while in the shaper and slotting machine,
the work is stationary and the cutting tool is given a
straight-line motion over the surface of the former. The
planer is a very important tool to the engine-builder, as
well as others, being instrumental in the production of
engine and lathe beds, slides, parallel pieces, etc.
The work to be planed is securely fixed to the table
of the machine, and is moved backwards and forwards by
means of suitable gear, the cutting tool being held in the
tool box, mounted upon the cross-slide.
The devices feeding the cutting tool, and regulating
the traverse of the table in planing machines, are of differ-
ent forms; the general practice is I, the employment of
two driving belts, one for the forward and the other for
the backward movement of the table ; 2, the feeds are
actuated by independent frictional devices, the tappets on
the carriage being employed only to shift the belts;
3, narrow driving belts moving at a high speed to facilitate
shifting on the pulleys.
Also, the rack and pinion movement is employed in
nearly all planers to give the traverse to the table.
154
The Advanced Machinist.
The Advanced Machinist. 155
PIvANING OPERATIONS.
Fig. 139 shows a heavy planer designed to plane IO
feet long, 34 inches high and 34 inches wide. The cabinets
A support the bed B, which has parallel, V-shaped grooves
D, on its upper side. Drip cups, to receive the overflow
oil from these grooves, are shown at C. The table F is
moved by rack and gear ; on its under side are parallel V-
shaped strips, which are fitted to slide smoothly in the sim-
ilarly-shaped grooves D, on the bed ; the wipers E contain
felt to filter the oil entering the grooves, and also tend to
keep them clean.
The long dog G strikes the rocker arm //", which has a
removable arm for hand use ; this rocker arm, through a
system of mechanism, shifts the driving belts, reversing the
motion of the table ; X is the back or short dog ; the cutter-
head is on the cross-bar and consists of the tool-post /,
where the cutting tool is clamped ; «/is the clapper or tool
box, fastened to the vertical slide, or feed regulator, Z, and
swivels to any angle, being attached to the shoe Nt which
slides on the cross-bar K, thus giving the cross-feed or
"advance" of the tool.
The down-feed or depth of cut is regulated by the
handle shown over slide L. The head-lift bevel pinion O
raises or lowers the cross-bar K, being geared to head-lift
shaft P, on which is the spur-wheel Q, geared into pinion
S, operated by the pulley R and belt W, driven from the
pulley shaft Z.
The front post, or housings, V, are of box-form in
section, and are bolted to the sides of the bed, being con-
nected at the top by a substantial box-shaped cross-girt.
The pulley-shaft Z is driven by two driving belts; the
156
The Advanced Machinist.
PLANING MACHINES.
forward, or cutting belt, Ty and the backward, or return
belt, U\ the belts being moved on the fast and loose pul-
leys by belt shifter F. The backing pulleys A A are
shown in the illustration • the forward, or cutting motion
pulleys, are on the other side of the bed.
The friction box B B revolves through an angle which
is varied by turning the worm shaft D D, which moves a
segment having stop-lugs, so placed that the lugs on the
back of the friction box strike them, thereby actuating the
cross-feed. E E is the center gear which meshes with the
table-rack.
Fig. 140.
Planing machines run at a linear velocity of 15 to 20
feet per minute. The depth of cut depends on the
material. The average cutting speeds for the various
metals are as follows: Brass, 30 feet; gun metal, 25 ; cast
iron, 15 to 20; wrought iron, 16; steel, 12. For general
work the cross-feed, or advance of the tool should be from
12 to 14 cuts per inch for roughing cuts. The finishing
cuts should be done with a broad tool, advancing from
one-fourth to three-eighths of an inch with each cut.
The Advanced Machinist. 157
PLANING OPERATIONS.
The tools used in planing are very similar in form to
lathe-turning tools — a front tool used for roughing, a side
tool for edge work, and a spring tool for flat work or sur-
facing. In fig. 140, A is the cutting angle, B the angle of
relief or clearance, and C the tool angle.
The " cutting angle " for cast iron is 70°, for wrought
iron, 65°, for brass, 80°, according to the table below.
TABLE.
Cast Iron. Wrought Iron. Brass.
Cutting angle 70° 65° 80°
Clearance 3° 4° 3°
Tool angle 67° 61° 77°
One cutter head is shown in fig. 139, but it is quite
common to have two cutter heads or clapper boxes, as
shown in front view fig. 138, on the cross-bar, and in large
machines there are, in addition, " side-heads," one on each
housing, making four. All these heads will swivel to any
angle.
Fig. 141 shows the arrangement of the cutter or cross-
bar head which moves on the cross-bar parallel with the
work table or platen.*
A is the tool-post-apron, sometimes called the clapper-
box, being hinged so that the tool can lift upon the return
or backward stroke ; this prevents the tool edge rubbing
on the work ; B is the swivel apron ; C the " slider " which
carries the apron ; D is the swing frame or swivel head ;
E is the saddle which slides on the cross-bar.
* Platen is a very old word meaning a covering plate ; the more
modern definition for this is ' ' table."
158
The Advanced Machinist.
PLANING MACHINES.
The cross-bar heads are operated by self-acting mech-
anisms both in the cross and angular feeding, the side-
heads being fitted with vertical self-acting feed motions.
Fig. 141.
Planing machine tables are provided with bolt-holes
and T-slots or grooves on the surface for fixing the work,
which is usually bolted direct to the table. This cannot
always be done, on account of the shape of the work.
The Advanced Machinist.
159
PLANING OPERATIONS.
Fig. 142 shows an open-side planer; this tool is
adapted to accommodate work when bolted to the table,
of a greater width than the ordinary planer ; the cross-vail
or beam is a right-angle casting having a vertical leg with
Fig. 142.
a very long bearing on the front face of the post ; the
horizontal arm is supported at the back by a heavy brace
bolted securely to it, this arrangement insuring stiffness
and stability ; the brace has a sliding bearing on the side
i6o
The Advanced Machinist.
CHUCKS.
and at the rear of the post, being rigidly clamped to it
when set in position for planing. The beam and brace
are raised and lowered by power.
Fig. 143 shows a swivel chuck which is sometimes
Fig. 143-
used ; it is bolted on the table and travels with it, the work
being held between the jaws as in a vise. Frequently
work has to be held as on a lathe ; for this purpose two
Fig. 144.
" planer centers '' are used, as shown in fig. 144. These
are bolted on the table; one of these is shown with a
" dividing index."
The Advanced Machinist.
161
PLANING MACHINE TOOLS.
The following illustrations show the tools in general
use in planing machines. The name of each tool is given
below in Note.
Figs. 145-156.
NOTE. — No. i, Left-hand Side Tool ; No. 2, Right-hand Side
Tool ; No. 3, Left-hand Diamond-point Tool ; No. 4, Right-hand
Diamond-point Tool ; No. 5, Broad-nose, or Stocking Tool ; No. 6,
Scaling Tool ; No. 7, Right-hand Siding Tool ; No. 8, Left hand Siding
Tool ; No. 9, Finishing Tool, for corners ; No. 10, Cutting-off Tool ;
No. n, Left-hand Bevel Tool ; No. 12, Right-hand Bevel Tool.
362
The Advanced Machinist,
The Advanced Machinist. 163
SHAPING MACHINES.
The shaper, or shaping machine, is a straight-line
cutter of the planer class ; they perform a large variety of
operations formerly executed by hand-chipping and filing.
In this machine the work is held stationary, the tool
being given a reciprocating cutting motion.
The feed-motion of shaping machines may be commu-
nicated either to the cutting-tool or to the work ; when the
feed is given to the cutting-tool the machine is described
as a traveling-head shaper ; such an arrangement is shown
in fig. 157.
More generally — and in all small shapers — the feed is
communicated to the work-table, as shown in fig. 158, the
ram or tool-head having no side travel, the feed motion
being given to the table carrying the work.
The shaper is a useful and handy tool, and is made
in a variety of forms for special purposes, the work ranging
from key grooves in shafting to planing valves and steam
ports in engine cylinders.
Fig. 157 shows a usual type of traveling-head shaper;
the tool-head is carried in a saddle having variable self-
acting feed in either direction ; it has also a rapid move-
ment along the bed by hand through a rack and pinion, or
in some cases it is operated by a powerful square-cut
screw ; the tool has ratchet down-feed motion ; it can be
swiveled and will act at an angle ; two tables are provided,
NOTE — Shaping machines are generally run at a tool speed of 155
to 20 feet per minute.
164
The Advanced Machinist.
PLANING OPERATIONS.
each having a hand movement along the bed, and also a
vertical adjustment by screws ; one table has, generally, a
horizontal surface for clamping work, the other being pro-
vided with horizontal and vertical slotted surfaces for
clamping the work in any desired position.
Fig. 158.
For forming teeth in spur-wheels cut out of solid
blanks, shapers of special design are made, of which an
example is given in fig. 159 — it is the "Fellows' Gear
Shaper,"
The Advanced Machinist.
165
SHAPING MACHINES.
At B, C, are change gears ; D, the " module " or pitch
gear, the number of teeth of which must have a fixed ratio
with the teeth of the cutter ; E, feed trip ; F, lower index ;
Gy apron ; //, chip pan ; /, work arbor ; /, cutter ; K, cutter
Q
Fig. 159-
slide ; Z, work support ; M, saddle binder ; JV, saddle
adjustment ; O, upper index ; P, adjustment for the posi-
tion of cutter; Q, to rotate cutter; R, driving crank;
S, pilot wheel ; J1, locking pin ; £7, apron lever ; V, detach-
able lever ; W, worm adjustment.
1 66 The Advanced Machinist,
PLANING OPERATIONS.
The Fellows Gear Shaper goes back to first principles
and generates its tooth form from flat and circular surfaces
which can be made absolutely true and can be proven to
be so.
The work is done automatically, by a circular cutter
of the correct pitch.
Fig. 1 60.
An example of the work produced is shown in fig. 160.
This is effected as follows : The blank to be cut is securely
fixed on the work arbor and the machine being started,
the cutter reciprocating vertically on its center line
is fed towards the blank, and cuts its way to the
proper depth ; at this point both cutter and blank begin to
revolve, the cutter maintaining its reciprocating motion ;
this revolution of the cutter and blank is obtained by
external mechanism, which insures that the movement
The Advanced Machinist.
167
SHAPING MACHINES.
shall be as though the cutter and blank were two complete
gears in correct mesh; fig. 161 shows a section through the
centers of blank and cutter which will explain the process
of cutting an external-toothed gear wheel ; internal gears
can be cut with equal ease and regularity.
Fig. 161 shows the action of the gear cutter, also
each cut and the wedge form of the gear shaper chips.
Fig. 161.
The combined result of rotary and reciprocatory
motions is that the cutter teeth generate conjugate teeth
in the blanks which mesh correctly with the cutter teeth
and with each other.
Fig. 162 illustrates a device for setting planing or
shaper tools ; it consists of a body containing a spirit level,
the bubble of which appears through an elongated opening
1 68
The Advanced Machinist.
DEVICE FOR SETTING TOOI^S.
formed in the top plate, attached to the body and provided
at its side with linear graduations having their zero points
coinciding with the zero point of the bubble. The body is
provided with a downwardly extending web terminating in
Fig. 162.
legs, extending at an angle of 150 degrees and having their
apex in vertical alignment with the bubble of the spirit
level. The outer faces of the legs are provided with linear
graduations, reading from the apex outwardly.
NOTE. — The figure shows the instrument on the shaft and the tool
in position in the tool post ready to cut a keyseat. For setting a
square- nose tool in the shaper or planer, to cut a keyseat or groove,
the operator places the instrument upon the shaft with the legs touch-
ing the sides of the shaft and turns the instrument until the bubble of
the spirit level is at zero. The planer tool is then brought to the cor-
rect position by aid of the graduations and is set with its edge parallel
with the top surface of the instrument.
The Advanced Machinist. i6<
THE SLOTTING MACHINE.
The slotting machine may be classed as a vertical
shaper, or planing machine ; it performs straight line
cutting; the tool, as in the shaper, receives the motion,
the bed or table being stationary, except for feed adjust-
ment.
There are many varieties of slotters, both light and
heavy ; the small machines are usually crank-driven, the
larger ones have steel racks and pinions driven by a train
of spur gears, with shifting belts ; for slotting heavy forge
work, especially cutting propeller shaft cranks out of the
solid, they are built of great cutting power.
The principal features aimed at in all, are smooth
running and convenient handling of the work.
The advantageous features of the slotter are, first, that
the lay-out of the work is always visible, the line to be
worked to being on top where the tool begins to cut,
instead of where it finishes the cut as in the case of the
shaper ; and secondly, that there are three feeds — longi-
tudinal, cross and circular — all with a wide range.
For the slotting of interior surfaces, and the planing of
such exterior surfaces as for one reason or another cannot
be done advantageously on the planer or turned in the
lathe, and where the pieces are of medium or large size,
the slotter is a necessity.
For cutting keyways in wheels, etc., the slotting
machine has no equal and in addition nearly all descrip-
tions of broaching work can be accomplished with it.
The Advanced Machinist.
PLANING OPERATIONS.
Fig. 163 shows a well known form of the tool in
common use for machine-shop purposes ; the tool-bar can
be adjusted to suit the height of the work, or any length
Fig. 163.
of tool used; the work-table has power feed for the lon-
gitudinal, cross and circular movement ; all the feeds are
moved at the top of the stroke, when the tool is clear of
the work.
The Advanced Machinist. 171
THE SLOTTING MACHINE.
The ram, or tool-bar, as shown in the illustration, is
counter-weighted and easily regulated ; the hand cranks
and levers for all adjustments are placed within easy reach
of the operator.
The cutting tools in slotting machines are gripped in
a relief tool block, J, carried by the ram, K, moving verti-
cally in the slides of the upright frame, A ; the work being
operated on is fixed on the work table, H, which lies hori-
zontal beneath the ram ; the work table is carried on a com-
pound slide, having two horizontal motions: the lower slide
or carriageway, G, is operated by the rod or feed-shaft, J",
and the end main feed gear, F; the upper slide or saddle-
way, E, is operated in a similar manner by the main inter-
mediate gear, C. D is the transverse adjusting screw; the
small wheel, B, operates a worm, which engages with a
worm wheel on the periphery of the circular table, H, to
rotate it ; the tool-posts, /, /, are carried in the relief tool,
block or apron,/; the ram, K, may be varied according to
the thickness of the work on the table by the adjusting
screw, Z, on the ram; M is the counterweight which bal-
ances the ram and prevents "jump" when the tool is enter-
ing or leaving the work; N is the connecting rod attached
to the crank-plate, (9, which gives motion to the ram ; the
gear, P, on the crank-plate shaft is driven by a pinion on
the driving-cone pulley, Q; the feed-rod, R, gives motion
to the feed-shaft, T, by means of the bell-crank, S.
The cutting-bar slide is made adjustable on the out-
side of frame, and by making the slide very heavy, no
matter at what point the cutting-bar is set, it will be very
rigid. To adjust the cutting-bar slide, it is only necessary
172
The Advanced Machinist.
PLANING OPERATIONS.
to tighten up one of the gib screws and loosen the clamp-
ing bolts, and by revolving the driving cone the slide can
be adjusted in any desired position to bring it down close
to the work.
The accompanying drawings (fig. 174 being a side
view and fig. 175 a front view) will show the detail of the
relief tool-block on all these machines.
A is the adjustable slide attached to the main frame
by the bolts C; B is the ram having slides H, H\ D is the
B.
Fig. 174.
Fig- 175-
pivot or pin on which the apron or tool-box E hinges ; F is
the relief spring which presses the apron E against the ram
B on the downward or cutting stroke of the tool, as illus-
strated in fig. 176; on the return or idle stroke, the relief
spring yields and takes the pressure off the cutting point
of the tool, which is carried in the tool posts G.
Fig. 177 shows a form of machine used largely in
machine shops for cutting keyways up to one inch wide ; it
is constructed on the principle of a broacher or drift cutter,
The Advanced Machinist.
173
THE SLOTTING MACHINE.
the work being fixed to the adjustable table, A, by the
heavy clamping, D. The cutter-bar, 6", which has coarse
teeth, as shown, is drawn through the work : there is a pro-
vision for automatic relief on the return stroke, which
prevents the breaking of the cutter-teeth ; B is the sup-
porting bracket used when cutting sleeves or hubs ; it has an
adjusting screw, C, for holding the work ; the clamp, D, is
used for holding all large work such as pulleys, spur and
Fig. 176.
bevel gears, etc., being fixed by the screwed studs, Ey
which compress springs Q.
An adjustable chuck, F, is used for centering small
work ; the vertical cutter bar, G, is connected to the cross-
head, V, which reciprocates in vertical guides under the
table ; a scale, //, is provided for graduating the depth of
the key seat ; collars or packing, /, regulate the height of
174
The Advanced Machinist.
PLANING OPERATIONS.
the clamp, D ; an adjustable clamp arm, /, is used for
holding small work ; it has hand feed screw ; an adjusting
post, Ny and clamp screw, M, for attachment to the table.
c H »,
/ A
-
Fig. 177-
The spur gear enclosed in case, O, are driven by the
tight and loose pulleys revolving at 175 revolutions per
minute ; in this machine the work is chucked by the hole
or bore.
76
The Advanced Machinist.
Fig. 178.
The Advanced Machinist. 177
MILLING MACHINES.
A milling machine is a power machine-tool for shaping
metal by means of a cylindrical cutter or serrated spindle.
No special tool has come more rapidly to the front in
recent years than the milling machine ; by its use a large
variety of work which was formerly done by the planer,
shaper, and by hand, is now performed on various types of
these tools.
A milling machine has been defined as " a whole ma-
chine shop in itself"; it has a movable table, to which the
work is fixed and on which it is brought to the cutter ; it
is fitted with index-plates and other appliances for securing
accuracy in the work executed.
Milling is nearly identical with grinding ; the former is
a cutting and the latter an abrading process ; the milling
machine resembles in its action a high type of emery-
grinder ; the rotating cutter in the grinder being, however,
of emery, while in the milling machine it is a steel cutter,
the latter producing plain, curved or special formed surfaces
on the material operated upon.
Metal may be cut away by a rotary milling cutter at
from four to ten times the speed at which it can be cut in
a shaping or planing machine.
A "universal milling machine" is shown in fig. 178;
this is capable of cutting spirals on either taper or parallel
work, being provided with an index head arranged with
suitable gearing or feed motion to rotate the work while it
78
The Advanced Machinist.
MILLING MACHINES.
is travelling beneath the cutter; hence, when these two
feed motions act simultaneously, the path of the work
beneath the cutter is a spiral, and the action of the revolv-
ing cutter in the work is therefore similarly spiral ; grooves
may be cut or spiral projections left on the work according
to the shape of the cutter employed.
Fig. 179 shows a plain horizontal milling machine, fitted
with a vertical head and rotary cutter.
The Advanced Machinist. 179
PARTS OF MILLING MACHINE.
Following is a description of the principal parts of
this machine tool and their use :
A is the standard on which is attached all the main parts of the
machine.
B is called the horn, and contains the elevating screw for raising
the knee, C, which is adjustable vertically on the slide, P.
D is the spindle with micrometer attachment for operating the
elevating screw of the knee, C. This is also connected with the
power feed spindle, W, through connecting spindle O.
E is the horizontal adjustment for the saddle, which, in turn, sup-
ports the table, G. This is also connected in the same manner as D.
F\& the hand- wheel shown connected with the quick-return longi-
tudinal movement of the table. This handle can also be used on the
spindle, K, which also operates a quick -return movement connected
with the table.
G is the table, which is shown with oil grooves on each side
and oil pockets on each end. On each end of the table on the side,
and shown connected by the T-slot running longitudinally with the
table, is a dog, which, by engaging with the locking lever, 7?, in the
center of the saddle, this, in turn, being connected by the rod, N, with
the lever, Z,, throws the power feed off when the machine is in motion.
This power feed is connected to the longitudinal and transverse
motions of the table.
H is the rotary table which is shown bolted to the regular
platen of the machine and connected with the power feed by the
spindle, /. This, in turn, is connected by gearing, which is shown
encased, with the spindle,/, which, in turn, is connected with power-
feed spindle, W.
M is the lever connected with the interior mechanism of the
rotary table for tightening the same when the table is to remain in a
fixed position.
O is a spindle on which is the pull gear for connecting the cross
or vertical feed with the power-feed spindle, W.
Q is the vertical attachment.
R is the overhanging arm, on which is used, at times, the out-
i8o
The Advanced Machinist.
board bearing for supporting the end of horizontal spindle. S is the
driving cone on main spindle of machine.
T is the back-geared sleeve, and gears which are thrown in con-
nection with the spindle by the lever, U.
Fig. 180.
^is the feed cone connected by gearing with the end of the main
spindle.
X is the feed-driving cone, which is connected by a belt with
cone V. This cone drives the complete feed mechanism of the machine.
Fig. 1 80 shows a milling machine of the simplest de-
sign, with horizontal cutter ; it is a similar machine to the
one illustrated in fig. 179. without the vertical head.
The Advanced Machinist.
181
Fig. 181 shows a dividing head and tail stock for
a milling machine ; the index plate has five rows of
bo
ft
holes drilled in circles of 48, 56, 60, 66 and 72 ; the spindle
can be solidly bound for taking heavy cuts, thus relieving
the index pin from strain.
182
The Advanced Machinist.
Fig. 182 shows a dividing head and tail stock. In
this example the dial is moved by a worm and gear which
turns and at the same time holds the head-stock spindle,
thus relieving the index pin and the dial of strain, and
also the attendant wear and loss of accuracy ; the worm
can be dropped out of gear when it is desirable to turn
the dial by hand; the tail-stock spindle has a vertical
adjustment for taper work, as shown in the illustration, •
The Advanced Machinist.
183
Fig 183 shows a regular vise, mounted on a graduated
base, and held by a beveled friction disk and bound at any
angle.
The base is provided with two clamping surfaces, so
that the vise can be mounted horizontally or vertically, and
clamped at any angle in either position.
84
The Advanced Machinist.
The Feed Mechanism is a special feature of the
Garvin Milling Machine
As shown by the illustration, fig. 184, the Change-Gear Box is set
into the column and driven by a chain from the spindle. The Feed-
Box is movable vertically and provided with an adjusting-screw, so
that any slack in the chain can be taken up at once. A slip-friction
"iS v Sliding Key
Index Lever
AH Hardened Steel Gears
Fig. 184.
device is set in the feed-box sprocket, so that if any unusual strain is
put on the machine, the frictional resistance will be overcome and
prevent breakage.
Two double cones of gears are employed, which arrangement
gives a larger number, and greater range, of feeds than is possible with
a single cone. Nine direct changes are obtained, and by reversing the
two outside gears, eighteen changes are obtained, ranging from fa" to
\" per revolution of spindle.
The Advanced Machinist.
185
The change-gears in the box are all hardened steel and run in a
bath of oil. Gears are connected to the shaft by means of two sliding
spring-keys, as shown, which require no waiting for key ways to come
in line. Each index lever is connected to a sliding key, and when
each lever is moved the key is changed from one set of gears to another.
The numbers on the index table represent numbers of revolutions
of spindle per inch travel of table. Feeds marked "pinion " mean that
the outside pinion must be attached to the upper shaft, and feeds
marked "gear" mean that the large outside gear should be attached
to the upper shaft lo obtain the indicated feed-speed. Supposing that
a feed of yfo/' is required ; examine table and see that combination
2 5 gives this feed ; first lift the locking lever, and then bring No. 2
on the outside lever around to the setting point ; then No. 5 on the
inside lever is brought to the setting point. The locking-lever is now
pushed down into place, thereby locking the index levers in place,
when the connection will be made for this feed. These feeds are all
positive.
Fig. 185.
Fig. 185 represents a side view of a face or straddle
mill in operation ; the direction of the motion of the tool is
shown by the arrow — the movement of the work being
from the left hand to the tool.
1 86
The Advanced Machinist.
MILLING OPERATIONS.
Fig. 186.
Fig. 187.
The Advanced Machinist. 187
SPEED FOR MILLING CUTTERS.
The face mill shown in fig. 185 is a form in general
use ; it has straight teeth arranged at equal distances on its
" face," parallel to its axis, and radial teeth on one side, as
shown in fig. 186. When two of these mills are arranged
in pairs, or when a single mill has teeth on its face and on
two sides, it is called a " straddle" mill.
Should a mill have a wide "face," the teeth are cut
spirally, as shown in fig. 187; wide, straight teeth would
not maintain a uniform cut on entering or leaving the
work; with spiral teeth the cut begins at one end of the
tooth ; the cut being started, the cutting is uniform, pro-
ducing smooth work, also avoiding a sudden shock when
entering or leaving the cut.
The face-mill cutter is provided with a center hole,
which fits on an arbor, and is provided with a keyway,
shown in the illustration ; the end of the arbor fitting into
a conical seat, is securely held in the machine spindle, per-
mitting the arbor to revolve in either direction, without
becoming released ; the mill can be reversed on the arbor,
and the feed of the work can be changed, which, it is plain,
could not be done if the mill was on an arbor that screwed
upon the driving spindle of the machine.
The proper rotating speed of the cutters is essential
to the economical production of work done by milling
machines. The following rules and table will be found of
value.
RULE. — Divide the required speed per minute in inches y
by the circumference of the cutter in inches •, and the result
is the number of revolutions per minute of the cutter.
i88
The Advanced Machinist.
MILLING OPERATIONS.
Fig. 189.
Angle or Spiral Cutter.
Fig. 188.
Angle or Spiral Cutter.
Fig. 191.
Face Milling Cutter
Fig. 192.
Angle or Spiral Cutter.
Fig. 193.
Face Milling Cutter.
The Advanced Machinist.
189
SPEEDS FOR MILLING CUTTERS.
EXAMPLE FOR FIGURING CUTTER SPEEDS. — If a
milling cutter is 3 inches in diameter, and it is required to
cut wrought iron at a peripheral speed of 40 feet per min-
ute, how many revolutions per minute must the cutter
make? Now,
40X12" 480 inches
3" X 3- 1416 9.4248" circum.
= 51 revols., nearly. Ans.
RULE. — Multiply the circumference of the cutter in
inches by the number of revolutions of the cutter per minute,
divide by 12, the result is the cutting speed per minute
in feet.
If a milling cutter of 4 inches diameter makes 60
revolutions per minute, what is its peripheral cutting
speed in feet per minute?
4X3.1416X60
12
63 feet per minute, nearly. Ans.
SPEEDS FOR MILLING CUTTERS
Brass
Cast Iron
Machine
Steel
Tool Steel
Annealed
Ft. per min. . .
80 to 120
40 to 60
35 to 45
25 to 35
The speed of the cutters varies considerably with the
kind of material to be operated upon, and is another case
where the workman will be called upon to use his own
judgment. The table shown above may be taken as a
guide.
190
The Advanced Machinist.
MILLING OPERATIONS.
Fig. 201.
The Advanced Machinist.
191
SPEEDS FOR MILLING CUTTERS.
It is more satisfactory to run milling cutters up to
nearly the maximum speed, with comparatively light feed,
than to reduce the speed of cutter, and overfeed the
work.
A second table is added to the one printed on page
189; this gives the speeds for roughing and finishing, and
also the traverse feed.
TABLE SHOWING AVERAGE MILLING SPEEDS, VIZ., THE
PERIPHERY SPEED OF CUTTER (IN FEET)
PER MINUTE.
Steel
Wrought
Iron
Cast
Iron
Gun
Metal
Brass
Roughing cut
3O
AO
60
80
1 2O
Finishing Cut
4O
cc
7^
IOO
IA.O
Feed per min., ins. .
l"tof
f " tO 2"
/ D
i"toii"
Iito2//
2*
Where there is no great depth of material to cut away,
these feeds may be taken as the maximum figures.
On page 188 are illustrated a variety of milling cutters
or " mills."
Figs. 1 88 and 189 are angle mills used in cutting spiral
grooves.
Fig. 190 is a double angle cutter.
Figs. 191 and 193 are face milling cutters.
Fig. 192 is an angle or spiral cutter.
On page 190 : figs. 194-196 are T-slot cutters, figs. 197
and 198 are bevel mills, fig. 199 is an end mill or shank cut-
ter, figs. 200 and 201 are surface mills or form cutters.
I92
The Advanced Machinist.
MILLING OPERATIONS.
Fig. 205.
Counter Bore Mills.
Fig 206.
The Advanced Machinist. 193
MILLS AND CUTTERS.
Fig. 207.
Fig. 208.
Fig. 209
Fig. 210.
Fig. 211.
Fig. 212.
Fig. 213.
Fig. 214.
194
The Advanced Machinist.
MILLING OPERATIONS.
Figs. 202-204 are rose mills or groove cutters.
Figs. 205 and 206 are counter-bore mills, or irregular
cutters.
On page 193 : fig. 207 is a special surface cutter, fig.
208 is a hollow end mill.
Fig. 209 is a center reamer.
Fig. 210 is a counter-bore mill.
Fig. 211 is a parallel reamer.
Figs. 212-21 4 are taper reamers.
Fig. 215.
Fig. 215 exhibits a side cutter in operation, finishing
the end of a milling machine table ; formerly this work was
done in a planing machine, which required to be very large,
in order to permit the casting to pass between the housings.
The Advanctd -\fackinist. 195
MILLING OPERATIONS.
Fig. 216 illustrates a rose mill (see fig. 203) operating
on the periphery of a circular casting, cutting a groove ;
this class of work can be done very much faster on a mill-
Fig. 216.
ing machine than it could be accomplished in a lathe ; in
addition, the shape of the recess is secured without a possi-
bility of an error on the part of the operator, by the use of
the rose mill.
196
The Advanced Machinist.
MILLING OPERATIONS.
Fig. 217 illustrates a bevel or angle mill in operation,
finishing a cone or bevel surface on a circular casting ; this
cutter bevels the internal face of a corresponding ring, in^
Fig. 217.
suring accuracy of fit between the two faces ; this mill is
largely used for economically finishing valves and many
forms of similar work,
TJic Advanced Machinist.
197
MILLING OPERATIONS.
Fig. 218 shows an angle mill in operation, finishing
the parallel vees on the inside of a sliding-head casting ;
both the vees can be finished at one setting ; the slides can
Fig. 218.
be made to match in duplication, or duplicate work, in less
time in the milling machine than the same work could be
done in a planer. For the four last illustrations credit is
due to the Becker-Brainard Milling Machine Co,
198
The Advanced Machinist.
Fig. 219.
200
The Advanced Machinist.
Fig. 220.
The Advanced Machinist. 201
DRILLING OPERATIONS.
The word " drill " has a history ; it is formed from the
word " rille," now called rill, meaning " a channel," hence
the root signification of the word is " to turn, wind, or
twist?' a trickling stream wearing its own channel.
A drill is a tool to pierce holes ; a drilling machine is
adapted for drilling holes in metal ; boring and drilling are
nearly the same, the former term being applied to very
large and the latter word to smaller operations ; drilling,
too, differs from boring in that the latter term applies
specially to the enlarging and " truing " of a hole already
formed.
The operation called drilling is the perforation of solid
metal with revolving tools ; these are made pointed and
adapted to suit the work. The tool receives the " feed,"
the work being stationary.
Two classes of stress are imposed upon drilling
machines ; this is owing to the fact, never to be forgotten,
that a revolving drill does not cut at its central point,
while its outermost circumference may have excellent
cutting effect ; hence, the two strains, one of direct press-
ure and the other of twisting or torsion, are to be always
reckoned with in designing a drilling machine.
The torsion is easily met by a spindle of high carbon
steel, accurately cut gearing, and stiff driving shafts; to
reach large work the drill must overhang, and therefore
needs a very strong frame to stand the end pressu*~.
2O2
The Advanced Machinist.
The Advanced Machinist. 203
DRILLING OPERATIONS.
Drilling machines are made in many forms and sizes,
suitable for fixing to the floor, the bench or the wall,
according to requirements.
Drilling machines are described by some special feature
which they possess, as a "single cutting," "multiple drill-
ing," "direct," "double-geared," " rigid," " radial," "self-
acting," "friction feed," etc.
Fig. 221 shows a vertical drilling machine, double-
geared, with hand and self-acting feed, and adjustable table,
with the parts lettered, to aid in the description following :
A is a substantial base plate, having planed upper face having
bolt-holes for fixing to foundations, and also provided with T-slots for
bolts used to fix large or special work, which, on account of size or
shape, cannot be operated on the ordinary table, C.
B is the upright pillar frame, or standard, which carries the drill
spindle and its driving and feed motion.
C is a circular table, or face-plate, provided with slot-grooves for
sliding clamping bolts ; it has a cylindrical box on the under side
which fits into a recess in its supporting bracket.
D is the vertical drill spindle or arbor which has recess and pro-
vision for fixing drills and boring tools.
E shows the power — fast and loose — pulleys for shifting belt.
.Fis the speed cone fixed on pulley spindle.
G is the speed cone which receives motion from Cone F.
H is the spur gear, to reduce speed of cone and thereby increase
the power of cutter.
/shows a pair of bevel wheels which transmit the motion and
power from the horizontal spindle to the vertical drill spindle, D ; the
bevel wheel slides on spindle Z?, and rotates it by means of a key or
feather sliding in a groove running the length of spindle.
J exhibits the hand-ratchet motion for raising and lowering table
by a spur pinion, or ratchet spindle, geared into rack K.
204 The Advanced Machinist.
DRILLING OPERATIONS.
A" is the rack fitted into a groove in the bracket ; this rack slides
loose with bracket round the pillar, and is used to raise and lower the
table, the rack being confined between the collars of the pillar.
L is the bracket supporting the table ; this slides every way on
pillar according to adjustment.
M shows a foot-lever actuating belt fork or guide on fast and
loose pulleys for starting or stopping the drill.
N is a self-acting feed for vertical spindle D ; it receives its
motion from horizontal shaft through pulley O, which communicates it
through a pair of spur wheels and a pair of worm wheels to a spur
pinion gearing into rack ^? on sleeve Q.
O is a pulley for self-acting feed motion.
Pis a hand wheel for hand-feed attachment fixed on worm spindle ;
when using the hand feed the self-acting feed can be disconnected by
cam attachment.
Q is a sleeve for raising or lowering drill spindle Z>, which
revolves in it.
R is a rack on sleeve.
.Sis a hand lever for quickly adjusting spindle Z>, used for hand
feed.
T is a balance weight and chain to counterbalance weight of
spindle Z>, drill, etc.
On page 198 is shown a wall drilling-machine ; it is
double geared, with self-acting feed motion, as shown in
the upper portion of the illustration ; the lower part shown
is the table, with an elevating screw beneath to regulate
the height ; these portions shown are bolted to a wall,
hence the name.
The advantage of the machine consists in its porta-
bility, allowing its use in rough and temporary situations,
aside from its extreme lightness.
The Advanced Machinist.
DRILLING MACHINES.
Fig. 220 shows one form of the approved " radial "
drill ; the name is derived from " radius " — from a center.
The base of this machine has traverse slots for facili-
tating the clamping of the work ; the column extends to
the top of the sleeve, which is a feature affording stiffness
to the machine, which is so essential to true work ; the
radial arm is raised and lowered by power under the control
of a lever located within convenient reach of the operator ;
the arm describes a free circle about the column, which is
desirable for many classes of work ; the back gears are fitted
with friction clutches ; the feed is automatic.
Drills used in machines vary in size according to the
nature of the work ; in ordinary shop practice f-inch to
3-inch diameter is the range of holes drilled. Therefore,
tools are made in sets ; with each set is a steel socket
which fits the drill spindle at one end, and at the other end
the recess fits all the drills in the set ; they are, therefore,
interchangeable.
Fig. 222.
A socket or collet is shown in above illustration.
To enable the drill to be easily extracted from the
socket, the latter is provided with a slot, as shown in' the
figure ; this slot passes through it ; the drill end protrudes
NOTE. — Usually the sockets are in sizes from \ to if inch ; f to ff
inch ; \\ to i£ inches ; i/0 to 2 inches, and 2T^ to 3 inches diameter.
The Advanced Machinist.
DRILL CHUCKS.
Fig. 224.
into the stop, so that a key driven into the aperture will
force the drill out.
Fig. 223 shows one of many forms of drill chucks ; it
__-^^^==5-*^^
Fig. 225.
Fig. 2260
The Advanced Machinist. 207
DRILLING OPERATIONS.
consists of two movable jaws operated by a spindle, on
which are formed a right-hand and a left-hand thread ; the
spindle is operated by a key, as shown ; the jaws which
grip the drill move simultaneously towards or recede from
one another, closing or opening as required.
Fig. 224 shows a similar chuck in section.
Fig. 225 is a patent drill chuck; the jaws are oper-
ated by the action of a nut or collar as shown in section in
fig. 226.
Twist drills are illustrated in figs. 228 and 229. These
are fast superseding all other forms of drills used in machine
work.
Care must be exercised in grinding and
sharpening both the ordinary " flat drill "
and the " twist drill," to get a proper cutting
angle. Authorities differ on the question of
the angle, but one found excellent in actual
practice is to grind each cutting Tip to an
angle of 60°, with a line taken through the
Fig. 227. central axis of the drill, as shown in fig. 227.
NoTE. — The flat drill must be forged in order to keep it up to the
required size and to keep its point thin enough for cutting ; on account
of this forging it is difficult to get a flat drill to run true ; the sides of
the drill form a very indifferent guide in the hole ; the diameter of the
hole made by the drill depends on the accuracy of the grinding of the
cutting edge ; should one edge be longer than the other, as soon as the
end pressure is applied, the flat drill will endeavor to revolve on its
point, and the tendency of the drill will be to cut eccentric, the
greatest cutting radius making a larger hole than the diameter of the
drill.
208
The Advanced Machinist.
TWIST DRILLS.
Fig. 229.
Fig. 231.
Fig. 230.
Fig. 228.
Fig. 228 is a roughing drill, having two cutting edges ;
fig. 229 is an enlarging drill, having three cutting edges,
and fig. 230 is a finishing reamer; fig. 231 is an adjustable
reamer; ng. 232 is an adjustable shell reamer; fig. 233 and
fig. 234 are fluted shell reamers.
The Advanced Machinist.
209
DRILLING OPERATIONS.
Fig. 232.
Fig. 233.
Fig. 234.
Fig. 235 shows a device designed for use on a twist drill.
To grind twist drills to the proper angle, place the drill
parallel and against the left-hand leg, to bring the cutting
edge parallel with the other leg. Note the length of one
cutting edge by the graduations, then turn the drill half
Fig. 235.
way round to get the length of the other cutting edge, and
continue turning the drill and grinding the edges until
they are the same length.
2IO
The Advanced Machinist.
TABLE OF SPEEDS
The table below gives the revolutions per minute
for drills from r^ inch to 2 inch diameter, as usually
applied ; the table shows the drill speeds recommended by
the Morse Twist Drill and Machine Co. for cutting steel,
iron and brass.
TABLE OF SPEEDS FOR TWIST DRILLS.
Diameter
Revolutions per Minute
Diameter
Revolutions per Minute.
of Drill
of Drill
in inches.
For
For
For
in inches.
For
For
For
Steel.
Iron.
Brass.
Steel.
Iron.
Brass.
A
940
1280
1560
t
75
105
130
\
460
660
785
1
T
65
90
U5
A
310
42O
540
I
58
80
100
i
230
IQO
320
260
400
320
If
if
Sl
46
70
62
90
80
l
150
220
260
'1
42
58
72
A
130
185
230
if
39
54
66
115
1 60
200
If
36
49
60
A
100
140
1 80
If
33
45
56
1
95
130
160
If
3i
4i
52
2
29
39
49
To drill I inch in soft cast iron will usually require for
drill, 125 revolutions; for |--inch drill, 120 revolu-
tions; for f -inch drill, 100 revolutions, and for i-inch drill,
95 revolutions.
NOTE.— The advantages of a twist drill over a flat drill are
chiefly : — The cuttings can find free egress in the twist drill ; in the flat
drill the cuttings jamb between the hole and the wedge-shape sides of
the drill, causing frequent removal of the drill to extract the cuttings.
In deep holes more time is occupied in this manner than in the actual
cutting operation. The twist drill always runs true, and requires no
retorging or tempering, and, by reason of its shape, fits closely and
produces a straight, parallel hole, provided tae point is ground true.
The Advanced Machinist.
211
SPEED OF DRILLS.
The following is a table given by the Standard Tool
Co. and recommended by them.
SPEED OF DRILLS.
Diameter
of Drill.
Revolutions per Minute.
Diameter
of Drill.
Revolutions per Minute.
Steel.
Iron.
Brass.
Steel.
Iron.
Brass.
TV
890
I22O
1550
I*
37
52
63
1
445
630
775
ITV
35
50
60
*
291
405
525
4
34
48
58
223
305
395
33
46
55
A
178
245
315
*i
32
44
53
I
148
205
260
in
42
50
rV
122
175
225
i-J
30
40
49
i
III
ISO
195
'it
29
39
46
A
98
135
175
2
28
38
45
4
89
125
155
2»V
28
37
44
81
1 10
140
27
35
43
£
74
IOO
125
2A"
27
34
42
W
69
95
2i
26
33
1
63
85
no
2A
25
33
40
if
59
80
105
24
25
32
39
I
55
75
IOO
2rV
24
31
38
JiV
52
70
95
24
23
30
37
!-l
49
68
90
2rV
22
30
36
*"A
46
65
, 80
2-|
22
29
35
ij-
44
60
75
2|
21
28
34
lySj-
42
58
70
2-J
20
27
33
4
40
56
68
3
19
26
32
38
54
65
The above table gives a suitable speed for drills, tor
general use, but it can be increased from 50 to 75 per cent
to suit special conditions,
212
The Advanced Machinist.
Fig. 236.
214
The Advanced Machinist.
237.
The Advanced Machinist.
215
GRINDING OPERATIONS.
To grind is to wear down, smooth or sharpen by fric-
tion, as by friction of a wheel or revolving stone to give a
smooth surface, edge or point to an object.
To abrade is the act of wearing or rubbing off or away
by friction orf, attrition. An abrasive is a material used for
grinding, such as emery, sand, powdered glass, etc. The
Fig. 238.
operation of grinding is an abrasive process, the material
being ground away rather than cut; grinding makes possi-
ble the accurate finish of the hardest metals.
In modern machine-shop practice the grinding machine
has become recognized as an indispensable tool, and no
shop equipment is considered complete without it. The
use of hardened spindles in lathes, milling machines, drilling
machines, etc., also hardened crank pins and cross-head
pins in steam engines, is made possible by its use; with it
can be ground milling cutters of all shapes, taps, reamers,
2l6
The Advanced Machinist.
GRINDING OPERATIONS.
Fig. 239.
The Advanced Machinist. 217
GRINDING OPERATIONS.
arbors, keys, gauges, holes in cutters or other articles^
edges, sides and ends of flat, square, hexagon or octagon
objects, leaving the ends square with the sides or edges,
and also many other kinds of work.
Grinding machines are of various designs, and range
from the simple rotating emery or corundum wheel to a
perfectly automatic, self-acting universal and surface-grind-
ing machine. One of the former is shown in fig. 236. On
page 218, fig. 240, is shown a machine of the latter de-
scription.
Fig. 236 shows a simple Wet Tool Grinder ; the emery
wheel being mounted on a spindle, running in broad bear-
ings, is driven by the pulley ; the emery wheel is covered
with a shield, to prevent the water splashing ; it has no
pump ; the water trough is raised to the wheel by pressing
on the footpedal shown in front of the machine.
Fig. 237 shows an emery grinder sharpening a twist
drill ; a rest is provided for the shank of the drill, also an
adjustable end stop, for any length of drill.
Fig. 238 shows an emery grinder sharpening a circular
saw ; a self-centering device holds the saw in position ; the
attachment can be " tilted " to give any desired bevel to
the saw.
Fig. 239 is a Grinder, on which a variety of work can
be done ; the arbor is arranged for two wheels, one on
each end ; A is the " head " of the machine, mounted upon
the " standard " J; the head contains a spindle driven by
the " pulley " B, and having emery wheel D on left-hand end,
218 The Advanced Machinist.
GRINDING OPERATIONS.
and cup emery wheel C on right-hand end ; H is the hand-
wheel which operates the bevel gears /, and gives the
vertical adjustment to the knee N, by the screw P\ G is
the hand-wheel fastened to the cross-feed screw, which
moves the cross-carriage M forward or back ; K is the
binder-screw, which clamps the knee N when in the re-
quired position ; F is the hand-wheel fixed on pinion,
which operates the long slide E ; L is the adjusting screw,
which swivels the pair of centers, (9, which can be fixed on
long slide E, when grinding reamers, taps, etc.
Fig. 240.
Fig. 240 exhibits a front view of a grinding machine,
for straight and taper work, that revolves on two dead
centers. To obtain the best results, a great variety of table
work and wheel speeds are necessary ; all speed changes are
adaptation of the belt and cone, easily understood by
operators.
Provision is made for the amount of power and water
demanded by the rapid rate at which the machine is
designed to work.
The Advanced Machinist.
GRINDING OPERATIONS.
Fig. 241.
Fig. 241 is a front view and fig. 242 is a back view of
the machine shown in fig. 240. From these views the
arrangement of the machine can be easily understood.
.big. 242.
22O
The Advanced Machinist.
GRINDING OPERATIONS.
The following illustrations show several of the many
kinds of accurate work, for which the universal grinding
machines shown in fig. 178 are adapted.
243
Fig. 243 and fig. 244 exhibit the method of grinding
the sides of a face, or straddle mill, by means of the
The Advanced Machinist.
221
GRINDING OPERATIONS.
emery wheel. The straddle mill is placed upon the table of
the grinding machine, and is revolved on a stud, so as to
bring each tooth in turn under the action of the revolving
emery wheel.
Fig. 246.
222
The Advanced Machinist.
GRINDING OPERATIONS.
Fig. 245 shows the grinding of the same object, the
emery wheel acting upon the face of the mill, which is
carried on a stud in the universal cutter-head.
Fig. 246 illustrates the grinding of a spiral tooth
cutter, carried on a sleeve, sliding on the arbor, between the
head and the adjustable collar.
Fig. 247 shows the sharpening of a tap held in reamer
centers, which are fitted in the universal cutter-head.
247.
"POINTS" RELATING TO GRINDING
OPERATIONS-.
It is considered good engineering practice to push the
work of a grinding machine to the utmost limit, get all
that can be got out of it in work and get it out quick. This
does not imply wasting the tool; it is intended to save the
time of workmen. At the same time, where grinding is to
The Advanced Machinist, 223
GRINDING OPERATIONS.
be done rapidly and well, a machine to do it must be heavy
and powerful.
The durability and usefulness of all machines depend
largely upon proper care, which if not given will in a short
time cause them to become unreliable, even though the
machines are well constructed. The grinding machine
being a tool upon which great accuracy is required, be-
comes, therefore, most susceptible to bad results through
such lack of care.
The machine should be kept clean and the bearings
well lubricated, using the best oil only, to prevent gumming.
In order to produce correct work it is important that
the spindle boxes be kept in proper adjustment, so that
there may be no lost motion. This is true of the head-
stock, foot-stock and emery wheel spindles and also the
wheel spindle boxes, which, to do accurate work, should be
adjusted closely, even though they warm up slightly.
The adjustment of the emery wheel slide is equally
important; it should be close and yet not tight enough
to move hard ; the slide should be well oiled.
Wheels for internal grinding should be softer than for
external, as the surface in contact is greater ; therefore the
wheel will not let go the dulled particles so readily. It
should be very keen cutting and of coarser grade than for
external grinding. As the surface speed of the wheel is
not as great as that for external grinding, the work cannot
therefore be done as rapidly, and more time must be given
to remove the stock, and the work must be revolved slower.
Too great a variety of work should not be expected of
one grade of wheel, and when the amount of grinding will
224 The Advanced Machinist.
GRINDING OPERATIONS.
warrant it, several grades of wheels can be profitably em-
ployed, each carefully selected for its particular purpose.
All machines should be securely fastened to a solid
floor or foundation where there is no vibration.
To grind tools without drawing the temper requires a
soft grade of wheel, which would not be suitable for rough
work ; moreover, much depends upon the nature of the
material to be ground as to whether a hard or soft, coarse
or fine wheel should be used.
A wheel should be kept perfectly true and in balance
to obtain the best results, both as regards rapidity and
accuracy in grinding. For the sake of economy it is
necessary that a dresser be kept constantly at hand to
dress up the wheels a little and not allow them to become
out of true.
It should be remembered, the contact between an
emery wheel and the work is entirely different from that
of the lathe or planer tool in operation. In the latter case
some extra pressure is always required to counteract
spring between work and tool; but in the former condition,
some material is removed at the slightest contact.
The speed of work should be in proportion to the
amount of stock removed at each revolution, as the wheel
must always have sufficient time to do its work; if the
NOTE. — There can be no hard and fast rules for the speed of emery
and polishing wheels, since there is so great a variety in the nature of
the work to be done, but a peripheral speed of a mile— 5,280 feet — a
minute for ordinary emery wheels is commonly regarded as good prac-
tice. For water tool-grinders the speed is usually about two-thirds that
of dry grinders, while on the other hand, polishing wheels are gener-
ally run at about one and one-half, and buff wheels at twice the speed
of dry grinders. Emery wheels are classed as water grinders and dry
grinders ; the former run at about one-third less than the dry grinders,
that is, about two-thirds of a mile per minute on the surface.
The Advanced Machinist. 225
GRINDING OPERATIONS.
work is revolved too rapidly the wheel is liable to crowd,
chatter and waste, and make an unsatisfactory job. There
is no fixed rule as to speed, but by a little experience the
operator will soon learn what is best.
These numbers represent the grades of emery, and the
degree of smoothness of surface may be compared to that
left by files as follows :
8 and 10 represent the cut of a wood rasp.
16 " 20 " " " " a coarse rough file.
24 " 30 " " " " an ordinary rough file.
36 " 40 " " " " a bastard file.
46 " 60 " " " " a second-cut file.
70 " 80 " " " * a smooth file.
90 " ico " " " " a superfine file.
120 F and FF " " " " a dead-smooth file.
Nearly all emery wheel makers use a letter to desig-
nate the grade of hardness of wheels, grade M being the
medium between the hardest and the softest. All letters
before M are softer, as L, K, J, I, in the order given ; while
all letters after M are harder, as N, O, P, in their order.
Wheels are numbered from coarse to fine ; that is, a wheel made
of No. 60 emery is coarser than one made of No. 100. Within certain
limits, and other things being equal, a coarse wheel is less liable to
change the temperature of the work and less liable to glaze than a fine
wheel. As a rule, the harder the stock the coarser the wheel required
to produce a given finish. For example, coarser wheels are required
to produce a given surface upon hardened steel than upon soft steel,
while finer wheels are required to produce this surface upon brass or
copper than upon either hardened or soft steel.
Wheels are graded from soft to hard, and the grade is denoted by
the letters of the alphabet, A denoting the softest grade. A wheel is
soft or hard chiefly on account of the amount and character of the
material combined in its manufacture with emery or corundum. But
226 The Advanced Machinist.
GRINDING OPERATIONS.
Other characteristics being equal, a wheel that is composed of fine emery
is more compact and harder than one made of coarser emery. For
instance, a wheel of No. 100 emery, grade B, will be harder than one
of No. 60 emery, same grade.
The softness of a wheel is generally its most important character-
istic. A soft wheel is less apt to cause a change of temperature in the
work, or to become glazed, than a harder one. It is best for grinding
hardened steel, cast-iron, brass, copper and rubber, while a harder or
more compact wheel is better for grinding soft steel and wrought iron.
As a rule, other things being equal, the harder the stock the softer the
wheel required to produce a given finish.
Generally speaking, a wheel should be softer as the surface in
contact with the work is increased. For example, a wheel i/i6-inch
face should be harder than one }& inch face. If a wheel is hard and
heats or chatters, it can often be made somewhat more effective by
turning off a part of its cutting surface ; but it should be clearly under-
stood that while this will sometimes prevent a hard wheel from heating
or chattering the work, such a wheel will not prove as economical as
one of the full width and proper grade, for it should be borne in mind
that the grade should always bear the proper relation to the width.
Pieces intended to be ground can frequently be profit-
ably turned in the lathe to near the finished size before
being tempered. After hardening^ the pieces can then be
accurately finished in the grinding machine, thus securing
the utmost accuracy united with great durability. Many
pieces of work require but one cut to prepare them for the
grinding machine; if the tool has dulled or the work has
sprung in hardening or in turning, it causes no trouble
when being ground.
NOTE. — Emery is a granular mineral substance and belongs to the
species corundum, but is not pure, being mixed with magnetic or
hematite ores. Corundum is a mineral substance found in a crystalline
torin. Its hardness is next to the diamond. Emery is granular corun-
dum more or less impure. As an abrasive, corundum cannot be ex-
celled, its diamond like hardness, brittleness and sharpness giving it
lasting qualities.
228
The Advanced Machinist.
Fig. 248.
PUNCHING AND SHEARING.
To punch is to pierce, to perforate or indent a solid
material.
To shear is to clip or cut with a sharp instrument ; the
act or operation of cutting by means of two edges of
sharpened steel, as on the principle upon which shears are
operated.
A punch is a tool, the working end of which is pointed
or blunt, and which acts either by pressure or percussion —
applied in the direction of its length — to drive out or in,
or to make a hole or holes, as in sheet or plate iron and steel.
Shears consist of two blades with beveled edges
facing each other and used for cutting. There are in-
numerable forms of these two implements — punches and
shears — but this volume has to do only with those actuated
by power, hence called " power-punching machines " or
"power-cutting machines," etc.
Punching machines are very commonly combined with
shearing machines, the work of both being essentially the
same. In some cases the construction is such as to allow
of the removal of the shear-blades and substitution of the
punch, and vice versa, as desired. More usually, however,
the two contrivances are separate, though arranged in the
same supporting frame. Fig. 248 represents a punching
and shearing machine. The reason the two are combined
in one machine is that it is very usual for both shearing
and punching to be needed on the same plate.
Presses used for stamping or forming purposes are
properly punches; the term punch includes two very dif-
ferent kinds of instruments ; i, tools whose duty is to indent
229
230
The Advanced Machinist.
PUNCHING AND SHEARING.
the material without absolutely separating or dividing it ,
2, tools which, in conjunction with a bolster placed under-
neath the work, cut or divide it similarly to the action
of a pair of shear blades.
Punching machines, as is evident from the flat or
obtuse angle of the edge of the punch, do not effect the
division of the material by cutting, but by a tearing apart
View of throat, showing
topis in position.
Fig. 249.
of the fibre of the material; this is equally true of the
upper and lower blades of a shearing machine, as shown in
fig. 249; the blades are not cutting edges, but are flat or
nearly so.
The operations of both punching and shearing may be
regarded as similar, one being done with circular or curved
and the other with straight tools. The blades of a shear-
The Advanced Machinist.
PUNCHING AND SHEARING.
ing machine will pass through a plate an inch and a half
in thickness with a rapidity and appearance of ease which
give little idea of the power actually used.
Fig. 250.
Fig. 251 shows an enlarged view of the arrangement of
the punch end of the machine illustrated in fig. 248 ; the
operation is that of perforating a hole in a heavy plate ;
232
The Advanced Machinist.
PUNCHING AND SHEARING.
each portion is named, to more readily convey the idea of
the work and the several parts of the machine.
BOTTOM OF PLUHGER
COUPLING
TOP OFDIE
Fig. 251.
The above cut shows the positions of punch, plunger
and die ; also the positions of the stock, punch and coupling,
and the correct position of the stripper relative to the
punch and plate, in use, to prevent the plate from binding
when the punch is drawn.
In punching and shearing machines the power is ap-
plied in many ways : I, by screw pressure ; 2, by hydraulic
pressure ; 3, by a lever ; or, 4, by eccentrics — the latter is
the usual method.
A complete set of punching tools includes I punch, I
die, I die block, I die holder, I socket, I stripper or pull-off,
I edge gauge and wrenches. The die block bolts on to the
lower jaw to receive the die holder or the die, and the die
holder is made to fit in the die block and is bored to receive
the various sizes of small dies. The edge-gauge bolts to
the frame of the machine, and its edges serve as a gauge
The Advanced Machinist. 233
PUNCHING AND SHEARING.
for the edge of the piece being punched. The stripper or
pull-off is a pivoted lever whose forward end straddles the
punch and strips the sheet as the punch rises ; it is adjust-
able up and down by means of a pin at the rear end of the
lever, so as to accommodate different thicknesses of metal.
The capacities of the different machines vary accord-
ing to the size, and the throats in the same size vary in
depth. The distance from the edge of the sheet at which
punching or shearing can be done, is governed by the
depth of the throat ; by the depth of the throat is meant
the distance from the center of the punch to the back wall
of the throat.
Fig. 248 shows a double-ended eccentric, punching
and shearing machine.
This machine is double-geared, the frame cast in halves
securely bolted and dowelled together. The driving and
eccentric shafts are of steel, and the latter drives the slides
through short connecting rods. The slides have large rec-
tangular bearing surfaces, those for the punch and the
shears being fitted with stop motions.
Fig. 250 shows a double-ended lever punch of approved
design.
This machine is double-geared, and the punch and
shear slides are worked by levers which allow the slides to
remain at the top of the stroke during half a revolution of
the main shaft, thus affording time for adjustment of the
plate.
In single-ended machines the punching and shearing
are both operated from one slide, the shears being placed
at the top.
'1 lie Advanced Machinist.
ADJUSTING
SCREW
MACHINE BOLT CUTTING.
This subject also properly includes nut tapping and
bolt-heading. Bolt-cutters, like most other machines, re-
quire additional tools and devices, according to their com-
plication and general construction ; an example of this is
the special cutting-off tool designed to reduce round rolled
iron to the exact length necessary for heading in the
heading machine, which is in itself an accessory of the
bolt-cutter ; another example is the power feed-attachment,
designed to be applied to the main machine, to produce
coarse bastard threads true to the pitch.
Fig. 254 shows an improved bolt-thread cutter, arranged
with gear for screwing large diameters of bolts.
The cutters, four in number, are arranged in a revolv-
ing die head ; fig. 252 is a front view of same; the carriage
is moved to and from the die head by a rack and pinion
operated by hand wheel ; the lubrication for the dies is
supplied by an oil pump of plain plunger type, placed
within the column of the machine, and is driven from the
cone pulley — the throw of the crank pin can be adjusted
to and from the center, thereby decreasing and increasing
the stroke of the plunger, and regulating the supply of oil
to the cutters.
A substantial metal box frame A, provides an oil tank
in the base, the top forms the bed and the slides for the
carriage ; the headstock B carries the live spindle C, to
which is bolted the die head D ; the hand wheel F opens
and closes the vise E, which slides with carriage (9, and is
operated by hand wheel //"and the rack and pinion shown;
235
236
The Advanced Machinist.
MACHINE BOLT CUTTING.
the hand lever 7 operates the clutch ring, opening and
closing the dies, which is also automatically accomplished
IU
by the stop rod Jt which slides through the vise block, and
the stops K K, being set to the length of the screw to be
cut, are operated by contact with the vise.
The Advanced Machinist.
237
MACHINE BOI/T CUTTING.
The driving cone L, with pinion M, gear into wheel N
on the live spindle ; the oil supply O is fed by the pump P,
in the metal box frame, through the center of the overflow
pipe; the discharge end is curved downwards slightly below
the top of the overflow pipe, which prevents splashing of
the oil.
N
Fig. 254.
The pump is of ample size, so that when running on
the slow speed a sufficient supply of oil is discharged hitc
the oil-pot to keep a constant stream on the dies when
cutting threads ; the removable chip-pan will hold the chips
of a day's work.
238 The Advanced Machinist.
MACHINE BOI/T CUTTING.
Fig- 253 is a section side view of the machine, showing
the interior arrangment of the parts and the plunger pump
P; it also shows a device, a substitute for the rack and
pinion motion for travelling carriage, which is not shown in
fig. 254, viz., a self-acting lead screw S, which is driven from
the live spindle by two spur gears, T and U, and idle or
carrier wheels R, which reverse the motion for right or left-
hand screw cutting.
Fig. 257.
Fig. 255. Fig. 256.
The die ring is made of cast iron ; this ring controls
the movement of the dies radially to and from the center,
by means of recesses at an angle to its face; the clutch
ring has a phosphor-bronze ring working in a groove and
attached to the automatic spring and closing device ; the
movement of the clutch ring is transmitted to the die ring
through the rocking lever and toggle.
The cutters are four in number; fig. 255 is a side view,
fig 256 an end view, of the cutter with cast-steel head
attached; figs. 257 and 258 show the tool-steel caps; the
upper one is for a full-size die. When recut several times,
it is needful to use the deeper steel cap, to make up for
the shortening of the cutter by recutting.
The Advanced Machinist.
239
MACHINE BOI/T CUTTING.
Fig. 259.
Fig. 260.
240
The Advanced Machinist.
MACHINE BOLT CUTTING.
Fig. 261 shows the side view of the die head, which is
made of cast iron, turned, milled and bored. To the post
end is fastened a face plate, which serves to hold the dies
and die bushings in place — see fig.
252; in the outer surface of the
barrel, there are four longitudinal
grooves milled to within a short dis-
tance of the flange, and in these
grooves are fitted steel strips, hard-
ened and ground to resist the wear
of the sliding die ring.
A section on line A B of revolving die head ; figure
252 shows the dies and die caps, etc., fig. 259; a sec-
tion on line C D of the die head — see fig. 260 — shows the
opening and closing device operated by the clutch ring and
the rocking lever and toggle.
Fig. 262 shows a lead screw, and fig. 263 a split-nut ;
these are required for each pitch cut; the lead screws
The Advanced Machinist.
241
MACHINE BOLT CUTTING.
are made short and they can be changed from one pitch to
another; the bronze split-nut fits in the carriage and is
opened and closed by means of a cam disc and lever oper-
ated by hand.
Fig. 262.
mmm
\\\\\\\\
Fig. 263.
The cutting speeds for dies in bolt cutting are as
follows :
TABLE.
Diameter of
Bolt.
Revolution of
Dies.
Diameter of
Bolt
Revolution of
Dies.
i
460
'i
50
A
230
1 88
:
45
40
1
153
If
38
A
131
l|-
35
IJ5
if
32
102
I-J-
30
93
2
28
75
2i
25
65
2i
22
I
55
2f
2O
3
18
The usual cutting speed for bolts in machine-shop
practice is fifteen lineal feet per minute ; the above table
is based upon that capacity of work. In tapping nuts, the
same number of revolutions of the taps are required.
242
The Advanced Machinist.
-If
Fig. 264.
244
The Advanced Machinist.
AUXILIARY MACHINES.
The introduction of a new machine or device implies
the immediate employment of a whole series of auxiliary
and dependent appliances.
Some of these are seemingly of more importance
than the parent machine, and frequently are much more
complicated and expensive to build ; they are named, fre-
quently, by their use, and largely aid in the practical suc-
cess of the new machine which they are designed especially
to operate with.
Thus a " cutting-off " machine is used to cut off stock
to the required length before it can be operated on by the
lathe, etc. ; one of these machines is shown on the opposite
page and described below.
CUTTING-OFF MACHINES.
When rods, etc., are required to be cut to a certain
length, the operation is performed in several ways; I, either
by a special lathe designed for the purpose, or, 2, by a
power saw ; when executed in a lathe, the revolving
spindle in the headstock is constructed hollow, the rods
pass through the hole and are then cut to exact length
245
246 The Advanced Machinist.
AUXILIARY MACHINES.
by an ordinary " parting " or cutting-off tool fixed in the
rest or carriage of the lathe.
A special cutting-off tool for the purpose is shown
in fig. 266; it consists of a substantial drop-forged steel
Fig. 266.
holder; the under edge is extended, giving a firm support
to the blade directly under the cut ; the blades are six
inches long, seven-eighths inch wide, milled and ground
on both sides to give proper clearance. The top, or cut-
Fig. 267.
ting edge, and bottom are ground square, to gauge of slot
in holder. Hence the blades used in this style of holder
require grinding on the end only. In use, the blade
should be set to project beyond the supporting lip of
holder, or under side, a sufficient distance to cut to center
of stock ; on heavy stpck the blade can be advanced after
The Advanced Machinist. 247
CUTTING-OFF MACHINES.
making a cut of one inch or so on the outside. The blade is
held in position by a substantial strap, bolts and case-
hardened nuts.
Fig. 267 is a similar cutting-off tool, but fitted with
an offset holder for particular work which could not be
executed by the straight tool holder shown in fig. 266.
A " cutting-off " saw is a machine designed for " crop-
ping " the ends of work and cutting it to length ; in the
ordinary machine shop practice, a power-driven hack-saw
is used, but when cutting large work, a circular, revolving
saw is used to cut the work cold ; this is commonly styled
a cold saw cutting-off machine; the latter is shown in
fig. 265.
The power hack-saw illustrated in fig. 268 is especially
designed to meet all the requirements of a machine for
sawing metal. The upper arm of the frame can be
extended so that large work can be cut; the jaws holding
the work are planed and can be set so that work on any
required angle, as well as straight sawing, can be done.
The machine has an 8-inch stroke with quick return ; by
loosening the set screw in the stud holding the connecting
rod, the frame can be swung to either side ; by this adjust-
ment the saw can be made to cut perfectly straight ; the
lower arm of the frame passes through a hole in the sliding
thimble with a projecting stud, to which the connecting
rod is attached, and on which friction nuts are placed ; a
set screw runs through this stud and holds the frame in
NOTE. — It has been the custom, when cutting a piece of iron or
steel, especially hard tool-steel, to send it to the blacksmith to heat
the metal in the forge and cut it to the required length ; this method
has the disadvantage of deteriorating the steel in quality consequent on
the heating, and the rod is returned in a rough shape.
248
The Advanced Machinist,
AUXILIARY MACHINES.
any set position ; a piece of steel with concaved end is
placed under the set screw to prevent the point from
coming in contact with the arm. The slide in which the
thimble runs is split so that any wear can readily be taken
up by tightening the screws at each end. There is no
drag on the saw during the backward movement.
*'
Fig. 268.
By adjusting the friction on the connecting rod the
saw can be made to lift gently from the work when going
backward, and the pressure on the forward stroke can be
increased or diminished by the same means. A coil con-
taining twenty-five feet of saws is placed in the magazine
on the rear end of the arm, and can be drawn through the
The Advanced Machinist. 249
CUTTING-OFF MACHINES.
proper distance for the work being sawed. By using the
magazine coil principle the saws can be used their entire
length. This feature alone reduces the cost of saws fully
one-half, and as the saw is firmly clamped at both ends
instead of being held by pins, the danger of the holes
being pulled out of the ends of blades is entirely obviated.
The usual speed of the blade is 40 strokes per minute.
After a cut is finished, the clutch is automatically thrown
out and the machine is stopped.
With flexible hack-saw blades the teeth only are hard-
ened, the back remaining untempered ; thus the blade will
Fig. 269, Fig. 270.
neither snap nor break, assuring full efficiency until the
teeth are worn dull. Fig. 270 shows the construction of the
flexible back blade ; fig. 269 shows the set of the teeth.
These blades for cutting iron, steel, brass, etc., are made
from 23-gauge stock, and have 15 teeth to the inch ; for
cutting tubing and sheet metals the teeth are finer, being
made 24 teeth to the inch.
Fig. 264 shows the countershaft used with the power
hack-saw shown in fig. 268 ; the motion is stopped by shift-
ing the driving belt from the fast on to the loose pulley •
these are the pair shown in the cut, the small pulley being
the driving pulley connected to the pulley on the machine.
250
The Advanced Machinist.
M
Fig. 271.
The Advanced Machinist. 251
THE ARBOR PRESS.
The arbor press is a machine devised for accomplish-
ing the work described in the note, which is ordinarily
done by hand, by means of a hammer, etc. The arbor or
mandrel is a spindle which is forced or driven into a bored
hole in the work, such as a pulley or wheel, to enable it to
revolve between the centers of a lathe, milling cutter, etc.
Fig. 271 shows such a machine, which is a very useful
device, being quick in action, and which can be bolted on
the end of the lathe-bed or on a separate bench, and which
is always ready for use. Operated by a hand lever, a
pressure of seven and a-half tons can be obtained by an
ordinary man by means of the gear-wheels shown in the
engraving ; it is exceedingly simple in action, and consists
of a massive standard A, which carries a sliding or adjust-
able knee B, which can be regulated to the height of the
work by a square-thread screw G, which acts in a nut in
the top of standard E ; the handle C operates the screw G\
the plate H is free to revolve on the knee B, and is pro-
vided with lateral openings of graduated sizes for various-
dimensioned mandrels ; when released from the work, the
arbor or mandrel drops on the soft babbitted cushion D,
and is caught or retained in the large steel ring F\ the
plunger or ram J has a rack cut on one side ; this rack is
engaged with two pinions, one on spindle J/and one on
NOTE. — Very generally the mandrel is driven into the work with
a lead-headed hammer, or an ordinary sledge is used ; as a precaution,
a piece of sheet-brass, copper or hard-wood is placed against the end
of the mandrel to receive the force of the blow of the sledge and thus
prevent the "center" in the mandrel being damaged or destroyed, as
the brass strips will spread and become thin from repeated use, soon
rendering it unfit for the purpose.
The Advanced Machinist.
Fig. 272,
The Advanced Machinist. 253
THE ARBOR PRESS.
the lever spindle, and they are geared together by the
spur wheels L and O ; the leverage is obtained by means
of wheel Q and a pinion hidden in the drawing by the
ratchet N; a pawl fits into the casting, into which the lever
/is fixed; a leverage of 135 to I is thus obtained. The
counterweight R balances the lever and keeps it in an
upright position when not in use ; a pin projects from one
side of the pawl, so that when the lever casting is upright,
Fg. 273.
the pawl rides the "shedder" P, disengaging the pawl from
the ratchet, thus leaving the ram J free to be moved up or
brought down to the work by means of the hand-wheel K.
Fig. 272 shows a very powerful press, designed for
mandrels up to 7 inches diameter ; the ram is made of four-
inch steel and has a rack cut on two opposite sides ; the
gears are steel, have a leverage of 250 to I and exert a
pressure of about sixteen tons at the end of the ram, with
a man of ordinary strength at the lever.
254 The Advanced Machinist.
SHAFT-STRAIGHTENING MACHINES.
Fig. 271 shows a hand-power shaft-straightening
machine intended for bench use ; it has a powerful screw
made of steel ; the bed is planed true and has two steel
blocks or vees fitted to slide upon it ; these can be adjusted
to suit the bend or twist in the shaft, and will accommo-
date work of any length.
This is but one of many devices of this nature ; some
of these are much more complicated and costly and oper-
ated by pneumatic and other powers ; one of the most
common is a machine used in railroad shops in straighten-
ing car and locomotive engine axles.
TURRET MACHINES.
These were originally named from their resemblance
to the turrets or " little towers rising from or otherwise
connected with a larger building; " the word turret was in
very frequent use in the middle ages as defining movable
towers used in military operations ; at the present date
turrets, in engineering practice, are always understood to
mean a revolving mechanism, as the turret-gun, designed
for use in " a revolving turret," and the turret lathe, which
has a revolving tool-holder.
NOTE. — The monitor, or turret lathe, derives its name from the
Ericsson's Monitor, designed and built in 1862 ; this carrries on its
deck one or more revolving turrets, each containing one or more
great guns, which can be successively brought into range by revolving
the steel-clad turret, thus combining the maximum of gun power with
the minimum of exposure. Ericsson named his newly -invented ship
The Monitor, from its use as a caution or warning to the enemies of his
adopted country.
The Advanced Machinist. 255
AUXILIARY MACHINES.
In modern machine shops a turret is known as a revolv-
ing tool holder; that is, a tool holder which contains a
number of cutting tools, any one of which may be used by
revolving the holder, which brings the cutting tool succes-
sively into position to operate on the work ; while the
turret is principally used on lathes, screwing and drilling
machines, it is applied to many other machines, such as
the planer, and shaper, and also in wood-working machines.
Fig. 272.
Fig. 272 shows a turret fitted on the shears or bed of
a lathe ; the turret is bored with holes for the reception of
six tools ; it has hand longitudinal and cross feeds, the tur-
ret being revolved by hand ; it has at its base, a steel index
ring of large diameter, hardened and ground ; the locking
bolts are hardened and ground, and provided with a taper
gib for taking up the wear ; a spiral spring forces the lock-
ing bolts into the slots, and is adjusted by a screw at the
back end of the turret slide. The turret slides move in
flat bearings with adjustable taper gibs to maintain correc^
alignment.
256
The Advanced Machinist.
THE TURRET LATHE.
Fig. 273 exhibits a turret fitted on the carriage of an
engine lathe, similar to that illustrated in fig. 61 ; it shows
the hexagonal turret mounted on the carriage, being inter-
changeable with the compound rest shown in fig. 61,
enabling the lathe to be used either as an engine lathe or a
turret lathe.
The advantages of this turret are that it has power,
longitudinal and cross feeds, and is screw cutting ; it
has all the changes of feed that the lathe has ; it may be
used in connection with the half-nuts, and therefore chase a
thread ; it permits running in such taps as conform with
the threads cut by the lathe at their proper pitch and bring-
ing them out without danger of stripping any of the
threads ; it may be " set over " either way from the center
and is provided with centre stops.
NOTE. — In practice, all pieces made from the continuous bar are
machined as follows : A long bar of the rough iron or steel is pushed
through the spindle, until the piece projects beyond the chuck long
enough to make the piece desired. The various tools on the turret are
set for the different diameters and cuts, and after each performs its
operation, it is turned out of the way to admit the next tool. Since a
number of tools are set for the various diameters, it gives this machine
a great advantage over the lathe where there is but one tool.
The Advanced Machinist. 257
Fig. 274.
258 The Advanced Machinist.
THE TURRET DRILL.
Fig. 274 shows a turret head fitted to a drilling
machine described as a turret drill. On the trunnion of
the frame is mounted the turret head with any number of
projecting bearings ; six are shown in the illustration
fig. 275, which is a front view of the turret head. These
projecting bearings support and guide the drill spindles ;
through the frame passes the driving shaft, on the end of
which, inside of the turret, is fastened a bevel gear in mesh
275.
NOTE. — Pivoted on the front of the gear-case, fig. 275, in the
interior of the turret head is a bell crank lever, one end of which is
forked and loosely connected to the driving spindle ; the other arm of
this lever is connected to the locking bolt that holds the turret head in
position. Fastened to the locking bolt is a rod connected to the foot-
treadle shown on left-hand side of the base. When the treadle is
pressed downward it moves the locking bolt outward ; at the same time
the driving spindle moves upward and is unlocked from the drill
spindle before the locking bolt leaves its socket, thus making it
impossible for the turret to be moved while the driving spindle is in
contact with the drill spindle. When the turret is revolved to the tool
wanted, the bolt will automatically drop in its socket, and the driving
spindle moves downward and engages the drill spindle.
The feed is by hand and foot lever. The table is balanced and has
a vertical feed motion. The knee that supports the table is fastened to
the face of the column and balanced by a weight inside of the column.
The drill bpiudles are of steel, hardened and ground, and reamed to fit
the Morse taper ; the spindles have an independent drill stop.
The Advanced Machinist.
259
AUXILIARY MACHINES.
with another bevel gear, loosely splined to the driving
spindle, which has on its lower end a clutch that engages,
when in operation, with a corresponding clutch on the
inner end of the drill spindle.
Fig. 276 shows a screw-cutting die-head which is self-
opening and adjustable ; it is designed for use on screwing
machines, lathes and in turrets, being provided with an
internal adjustable gauge for varying the length of the
threads. It has few parts, yet admits of the finest adjust-
Fig. 276.
ments; being graduated upon one side of the shell and
provided with an index by which quick and accurate varia-
tions in the diameter of threads may be made, and as the
index is controlled by one screw, both dies are adjusted
simultaneously. It is provided with four single-point dies,
and also with a roughing and finishing attachment, by
means of which two cuts may be taken in making a thread,
and insures a more perfect quality of work than is possible
to produce with one passage of dies,
260 The Advanced Machinist.
SCREW-CUTTING DIE HEAD.
The roughing and finishing attachment is operated by
a small handle located at one side and back of the head
proper, and as shown in the illustration, so arranged that
by moving it to a forward position the dies are opened
slightly for the roughing cut, and when the handle is
returned to its original or backward position, the dies are
closed and locked at a predetermined point for the finish-
ing cut ; this handle is easily and quickly manipulated by
the left hand of the operator. In regular practice the
tripping of the dies is effected by the stock as it passes
through the dies and comes in contact with the end of the
gauge, but they may be tripped at any point on the cut by
moving the handle which operates the roughing and finish-
ing attachment to a central position, which unlocks the
dies and causes them to open.
Fig. 277.
Adjustable collapsing taps, as shown in fig. 277, are
designed for use in screwing machines and lathes and are
held either in the turret, or in the rotary or live spindle.
By reason of not requiring to be reversed, these taps
retain their cutting edges longer and will cut smoother and
cleaner than a solid tap ; the standard size of thread can be
maintained by adjusting the chasers or cutters in a similar
manner to the adjustable dies described on page 259.
The Advanced Machinist.
261
KEYSEATING MACHINE.
Fig. 278 shows a machine which will cut keyseats on
any portion of a shaft, without removing it from its bear-
ings ; the machine being firmly fastened to the shaft by
two clamps, the cutter-head is fed along the shaft and will
mill a keyseat 12 inches long without resetting, and as it
has a sliding support under the cutter at all times, it cuts
without jar and produces keyseats with straight sides and
Fig. 278.
smooth bottoms. The machine is provided with an auto-
matic feed while cutting, but this feed may be disengaged
if desired, and the cutter-head fed by hand.
Five milling cutters are used with each machine; by em-
ploying one or more of which on spindle, keyseats of any of the
following sizes may be milled full width at one operation :
i fV f- TV i- rV> i U. I- i-f- *. H. i. 'TV. 'i in.
262 The Advanced Machinist.
Fig. 279.
264
The Advanced Machinist.
Fig. 280.
American JUactiiniat
Fig. 281.
UTILITIES AND ACCESSORIES,
Fig. 282.
A utility is defined as a useful thing ; a machine shop
utility is a tool or device adapted for use among machines
of larger and more pretentious reputation ; each shop has
265
266
The Advanced Machinist.
JIGS, SHOP KINKS AND WRINKLES.
its own utilities, and upon their proper application depends
largely the success of the whole organization.
An accessory machine or tool is one contributing to a
general effect and belonging to something else as a prin-
cipal; a "jig," defined below, is properly an accessory
machine or device.
A jig is defined as any subordinate mechanical con-
Fig. 283.
Fig. 284.
Fig. 285.
trivance or convenience to which no definite name is
attached ; a jig is a small special tool or otherwise a
" wrinkle " or shop "kink."
NOTE. — In repetition work, where hundreds, thousands or even
millions of similar pieces are to be worked upon, the profitableness of
these special devices is most apparent. Jigs to the number of many
thousands have been devised and used, although not always to
advantage; they have often "cost more than they come to" in
economical results.
The few examples shown on the following pages are rather as
suggestions than an attempt to fully explain all the useful contrivances
known under the names of utilities, jigs, etc.
The Advanced Machinist. 267
UTILITIES AND ACCBSSORIKvS.
Fig. 279 shows a pressed-steel shop pan used for
handling bolts, rivets, nails, screws, nuts, washers, castings
and other substances ; they are also used under lathes and
drilling machines, to catch the turnings, trimmings, oil drip-
pings, etc. The pressed steel pans are found, in practice,
more durable than riveted ones, and are lighter and more
easily cleansed.
Fig. 280 shows a lathe pan ; the lower pan or " shelf ."
is intended for the usual lathe extras, the upper pan is for
the chips or cuttings. The top tray, which catches the
chips and oil, is sometimes provided with a strainer and
draw-off cock, as shown in section in fig. 281; by using
this, the lubricant can be separated and used again.
When emery wheels wear out of true or glaze on the
surface, it becomes necessary to true them. For this pur-
pose a hand tool is used, which consists of a pure carbon
or black diamond set firmly in the end of a steel rod pro-
vided with a suitable wooden handle ; with this tool any
desired shape, round or bevel, can be given to face of the
wheel ; the diamond produces true and smooth work, but
the cutting qualities of the emery are slightly impaired by
its action.
The above device is designed to be operated by hand ;
it is not illustrated ; a similar tool is used, which can be
fixed in the tool-post, the diamond being set in a solid
steel shank.
Emery wheel dressing tools usually held in a sliding
holder, are shown in three figures on the opposite page.
NOTE. — The chips are made at or near the headstock end and, of
course, drop in one end of the pan ; when brass and iron work alter-
nate, to keep the chips separate, simply turn the pan end for end — for
this purpose the wheels of the casters are large and swivel readily.
268
The Advanced Machinist.
EMERY-WHEEL DRESSING TOOLS.
For the purpose of removing the smoothness from
emery wheels which have become glazed, emery-wheel
dressers, as shown, are used ; they are serrated or grooved
discs which are pressed against the wheel and traversed
back and forth across the face ; the tool shown in
fig. 283 is specially intended for large, thick wheels,
say from 8 inches diameter and 2 inches thick or
Fig. 286.
more, but are not practical for use on small, thin wheels ;
while the dressers shown in fig. 284 and fig. 285 are gener-
ally used on smaller and thin wheels, but can likewise be
used on the large wheels.
Fig. 287. Fig. 288.
Figs. 286 to 288 are steel clamps made from drop
forgings, case-hardened, and have take-up blocks to slip on
and off the end of the screw. They will hold work square
and parallel for laying out on surface plates, drilling, etc.
A round piece may be rigidly held in two of the clamps
and drilled, as shown in the illustration, fig. 288.
The Advanced Machinist. 269
UTILITIES AND ACCESSORIES.
Various devices are used for stamping on metal sur-
faces impressions of trademarks, etc.; the machine shown in
fig. 282 is designed for this purpose ; it will mark, by means
of steel dies, letters, numbers, etc., on either flat or round
metal surfaces, such as twist drills, taps, dies, reamers, etc.
The piece of work to be marked is held on the table
by a suitable fixture. For marking flat surfaces a cylin-
drical die is used, carried in a yoke or holder, which is
attached to the slide bar or rack, and which is moved by
the lever and pinion shown. By using a round die only a
single point on its circumference is in contact with the
work at one time. Many kinds of material that would be
distorted by the use of a punch press can readily be stamped
by this machine. When
marking round surfaces, as
the shanks of drills and
reamers, a flat die is at-
tached to the rack or slide,
and the work allowed to roll on
the table as the die comes in con-
tact with it. Adjustments are
provided when using flat or
round dies, so that the proper
character on the die shall come
in contact with the work at a stated point ; the amount of
travel, after contact is made, is governed by screw stops ;
the round die, after use, is relieved of pressure and returned
by spring tension to its original position.
Fig. 289 shows a screw jack, which is useful for lifting
heavy castings into position on the planer, etc. The illus-
tration explains itself, the cap being self-adjusting
270
The Advanced Machinist.
MACHINE SHOP UTILITIES.
Fig. 290 exhibits a pair of " two and two " sheave rope
blocks, fitted with an " automatic lock " or self-sustaining
brake, which holds the load in any desired position ; this
lock can be released only by a pull on the rope, hence it is
a safety block ; for many purposes, rope blocks are superior
to chain blocks.
291. Fig. 292.
Fig. 293.
Fig. 294.
Fig. 291 is a snatch block; fig. 292 a
double, or two-sheave block ; fig. 293 is a
three-sheave block; fig. 294 is a snatch
block with disconnecting side strap.
Fig. 295 illustrates a wall crane, de-
signed for use with a lathe, slotting planer
or, in fact, any tool in which heavy articles
are machined ; the construction enables
this crane to be used without occupying
any of the floor, nor does it interfere
with the movements of the workman ;
with this description of crane, pulley
The Advanced Machinist*
271
SNATCH AND SHEAVE BLOCKS.
blocks are generally used to raise the work, to a trolley
which slides on the top of the crane arm, as shown in
fig. 295.
Fig. 296 shows a simple and convenient method of
supplying a grindstone with water, an essential feature
being to provide a supply of water for the wheel while in
operation, and to keep the wheel dry when not in use. The
wheel, as illustrated, is mounted on a wooden frame, and
the trough for the water is made of galvanized iron, the
Fig. 295.
trough being high enough to enter the top of the frame,
which serves as a guide, thus returning all the water to
the trough again. When down, the water is below the
bottom of the stone ; the treadle, made of a piece of pine
1X5 inches, is connected to the trough by a couple of
kettle ears and fulcrumed about the center of its length
to the floor. The weight of the water keeps the trough
down, and a presssure of the foot quickly brings the water
in contact with the stone.
272
The Advanced Machinist.
MACHINE SHOP UTILITIES.
Fig. 297 shows a "buff" or polishing machine. The
stand or pedestal is hollow, and the wheel guard is of such
shape 'that the draught, caused by the rapid movement of the
wheel, carries the larger part of the dust produced by pol-
ishing, from the operator to the bottom of the stand; this
may be connected with a blower, and the dust almost com-
pletely removed.
Fig. 296.
Polishing wheels are made of different materials, such
as wood covered with leather, canvas clamped between iron
plates, felt, unbleached muslin, etc.; the best wheels are
NOTE. — While most shops are provided with special tool grinders
and sharpeners, the old grindstone still seems to have a place of its
own among them, and most machinists prefer the grindstone when it
is kept in good shape and well supplied with water. The chief objec-
tions to grindstones are that they do not hold their form any great
length of time, and that the means usually employed to keep them
well supplied with water are unsatisfactory. If the stone is kept sub-
merged in water when not running, soft spots will result, and these will
wear much faster than the rest of the stone.
The Advanced Machinist.
273
THE GRINDSTONE.
solid leather and are made in three grades: soft, medium
and hard ; and they are well adapted to all kinds of polish-
ing. These wheels are made of discs of oak-tanned leather,
held together with elastic water-proof cement, and com-
pressed under a hydraulic pressure of from 75 to 100 tons.
They have advantages over other wheels, being more plia-
ble and elastic, can be turned to any shape face, saving the
Fig. 297.
expense of re-covering, as a coat of emery is all that is
needed to make them ready for service. Being water-proof,
they can be washed like a leather-covered wood wheel
when a new coat of emery is needed, and they can be run
at any speed with perfect safety.
A tool chest is shown in fig. 298. This is preferably
made of hardwood and furnished with locks and handles.
274
The Advanced Machinist.
" The user of the machine tool, wiser in his gen-
eration than the agitator, refuses to make sudden and
radical changes in methods which have proved suc-
cessful. To him machines are but a means to an end.
He does not purchase them because they make
watches, or engines, or ships. For these things he
does not care. He wants them to make money, and
Fig. 298.
if he finds that a new machine can turn out more of
it in an hour than an old machine, he tries the new.
But it is labor lost, explaining the beauties of its con-
struction, the 'excellence of its work, and the rapidity
of its output, if it cannot be shown that it makes
more money than a tool his grandfathers found
good."
276 The Advanced Machinist.
"The most successful managers are those who
manage men, not things. By selecting the right
heads of departments, encouraging them to do their
best, by showing in a substantial manner their work
is appreciated, the manager or superintendent can
suggest improvements to the various departments that
far out-weigh the whole cost of some of the details.
It is well to know the details, so as to be able to
examine them occasionally, but to attempt to follow
them continually prevents attention to features of
more importance."
" The shop manager must educate his foremen ;
must train them to his methods ; must teach them
concentration along the line of their particular work.
Imbued with this spirit the shop foreman will train
the gang boss, and he in turn the workmen under
him. All must understand, that the greatest output
of perfect, finished product, with the least delay and
waste, is the sole object in view."
SHOP MANAGEMENT.
The advanced machinist, in common with other trades
and professions, has, in very recent times, learned the
value of co-operation between man and man, and between
man and machines ; at last he is working on the principles
he has found to underlie good results in any trade — division
of labor and organization.
When the modern machinist undertakes a problem of
construction, or a special line of manufacture, he looks it
squarely in the face, and if the equipment is not equal to
the demands of the situation, supplies the need with the
most approved machines or he invents new and improved
devices and tools, and guarantees successful and definite
results even before the work is begun. He does this by
what is broadly named shop management.
The subject suggests two things — a shop and a man-
ager ; or, to enlarge a little, shops with machinery in opera-
tion and a foreman ; again, to widen the view still further,
shop management may properly include as its field of
operations, a vast establishment with thousands of skilled
and unskilled workmen, with their gang-bosses, foremen,
and superintendents of departments, the whole animated
and directed as a single whole by a general manager, who
in turn is responsible to a board of directors, representing
the capital employed.
For its most effective use, the shop may be considered
a machine, sometimes large and sometimes small, of which
the equipment and men are the moving parts. These are
so placed as to work one with another, so that the product,
277
278 The Advanced Machinist.
SHOP MANAGEMENT.
passing through the shop, reaches the finished condition
with the least expense, in the desired state of finish and
accuracy, thus effecting the combination of superiority and
low price.
Be the " plant " large or small, the first thing that
enters into its successful management is a " system "
adapted to its size, condition and location. The word
system explains the idea : A plan or scheme according to
which ideas or things are connected together as a whole ;
a union of parts forming a whole ; whatever savors of
system, savors of accuracy, speed, ease and comfort.
Let it not be forgotten, that of thousands of machine-
shops now in existence, the exceptions are few in number
but what they had -their beginnings in the days of small
things, as to men and equipment ; they have simply grown
with passing years, but with all, the fact has been, that
success and continuance has depended upon a proper
system, which has been classified as
I. Organization ;
2. Management;
3. Equipment.
NOTE. — "System is not work, but is simply a law of action for
reducing work ; it does not require special executors, but permits few to
accomplish much. It loads no man with labor but lightens the labor
of each by rigidly defining it. Hard work begins when system relaxes.
System never under any circumstances, interferes with variations
in human action, but includes them ; elasticity is not a quality of sys-
tem, but comprehensiveness is. System is the result of two rigid laws :
i, a place for everything and everything in its place, and, 2, specific lines
of duty for every man. The laws being written, understood and exe-
cuted, lighten the responsibility of every man. " — Chorda?* Letters.
The Advanced Machinist. 279
ORGANIZATION.
The term organization refers to the arrangement of
departments and the positions they occupy, but in this
book, the term does not include the commercial organiza-
tion, of account keeping, financing or business management.
EQUIPMENT.
The term equipment may be said to include all
machinery, tools, gauges, auxiliary plant, means of trans-
portation and shop fittings ; this is nearly a definition of a
power-plant.
MANAGEMENT.
The above enter into the operation of every shop
and " plant," and so the problems of to-day in shop and
factory management, are not so much problems of machinery
as of men ; the question of men is, and always will be a
difficult one ; men are, as a rule, willing to do a good,
fair day's work for a fair day's pay. They do not
have to be driven to this. It is only necessary that the
foreman let them know, in manly, inoffensive ways, what
is expected of them.
Many schemes of co-operation have been attempted
in the various trades and factories, with varying success.
Many schemes have been too complicated, and many have a
serious drawback in the length of time necessary before
the workman knows to what extent he has participated in
the profits. Many schemes are too visionary, and some
good ones may have been failures on account of the
methods taken to introduce them. Any plan, to succeed,
must be practical and simple enough to introduce without
NOTE. — The Century Dictionary defines a "plant" as "the
fixtures, machinery, tools, apparatus, etc., necessary to carry on any
trade or mechanical business, or any mechanical process or operation."
2 So The Advanced Machinist.
SHOP MANAGEMENT.
displacing entirely the old. The most practical schemes
seem to be those in which the workman is able to partici-
pate in the profit on a given piece. That is, he is given
opportunity to reduce cost of production and is allowed an
increase of wage for so doing.
PIECE-WORK PLAN.
The piece-work is the most widely introduced of any
system in which the machinist shares in his increased pro-
ductiveness. It consists in paying a fixed price for a certain
piece of work. Although it was originally intended to
benefit the manufacturer, in its first result it most directly
benefited the workman, as he received an increase of
wage, while the price per piece remained constant to the
manufacturer, who, however, gains something by the greater
output of his plant.
THE DIFFERENTIAL PLAN.
The differential plan consists of paying a man a high
price per piece in consideration of his reaching a certain
high- water mark of production per day, and a lower price
per piece provided he falls below this rate of production.
This plan congregates the ablest of workmen, but leaves
the medium men considerably in the shade. It necessi-
NOTE. — "A tour of the machine shops of the United States and
the newer works of Europe gives few impressions more striking than
the one created by the widespread evidence of growing thought for the
comfort of the workman. Humanitarian considerations aside, it
pays — pays in quality and lower cost of output — when the worker is
kept well nourished and in good hygienic surroundings. It is not, of
course, possible for all works to go so far as some others, but the
general principles are everywhere applicable." — The Editors of the
Engineering Magazine.
The Advanced Machinist. 281
PIECE-WORK AND PREMIUM PLANS.
tates a radical change from the method of paying by the
hour, but perhaps conforms more closely than any other
plan to the true theory of having the wage proportionate
to the production.
THE PREMIUM PLAN.
The premium plan consists of setting a " time limit "
upon the piece, within which limit the piece is expected to
be completed. The man is paid his hourly wage for every
hour he works upon the piece, and a specified premium for
every hour he saves or does not work upon the piece inside
the " time limit " set. The " time limits " and premium
rates are not changed or cut. The advantages of this plan
are : First, adaptability to ordinary work fitting in along-
side of regular day work ; second, its self-regulating feature,
whereby the cost per piece is reduced to the employer and
the wage per hour increased to the workman every time
any improvement is made in production ; third, its flexibil-
ity, due to the opportunity at the start of fixing a premium
rate adapted to the conditions or business in hand, and the
opportunity thereafter of setting either a liberal or close
" time limit " to regulate cost per piece. It does not crowd
out the medium machinist, but gives him encouragement
to become better.
It also serves the foreman as the best indicator possi-
ble for setting the rates of men per hour, by affording him
an opportunity to note the amount of product turned out
in a given time.
Of these three plans of co-operation, the piece work
plan requires the least knowledge in fixing prices ; the
differential plan requires a most extensive, minute and
282 The Advanced Machinist.
SHOP MANAGEMENT.
complete knowledge of the exact maximum rate of pro-
duction. The premium plan requires a fair knowledge
and judgment of machine-shop operations, in order to set
a reasonable " time limit," but with proper premium rates
the " time limits " may vary considerably, without varying
the actual cost to a dangerous extent.
AN EQUITABLE METHOD.
An equitable method of scaling the rates for machine
labor would tend to clear the atmosphere for those who
are in doubt. An even rate for all machinists greatly
handicaps the most skilled labor and benefits most the
incompetent.
PLANNING A SHOP.
In planning a shop, however small, the possibility of
its steady growth for many years to come, should be kept
constantly in mind. No building should be erected that
does not conform with part of the whole scheme of what
the plant might be in the remote future. Another con-
sideration is to provide for the unity of the plant, even
though it trebles or quadruples in size.
NOTE. — A notable example of forethought in guarding against
this possibility is the new Allis-Chalmers shop at Milwaukee. Pro-
vision has been made not only for its doubling, but for its expansion
indefinitely, without loss of its integrity. The foundry and pattern shop
run parallel to each other. At right angles and abutting the foundry
are three machine shop bays, and at the other end of these bays, run-
ning out at right angles to them, is the erecting shop, so that the
castings from the foundry go through the various machine shop bays
and into the erecting shop by the most direct routes. But the finest
feature of this whole plant is that more bays may be added and the
foundry, pattern shop and erecting shop lengthened without damaging
the correct proportions of these departments relatively to each other,
and without their growing apart.
The Advanced Machinist. 283
DEPARTMENTS.
As an army is divided into divisions, brigades and
companies, so are the large shops of the present day
divided into departments, each of which has its official
head.
A description of one will be sufficient to indicate the
management of many. It is that of a well ordered pattern
shop, which constituted a department in an extensive
establishment.
The closing paragraphs of the article are especially
worthy of attention :
" The shop was on the second floor of a separate building, having
windows on all sides. Benches were around the outer walls, each hav-
ing a window over it. Windows had shades to roll from both top and
bottom, thus getting all possible light without the glare of the sun.
Each bench had a tool rack at back of same for tools most commonly
used, and drawers built in the bench for workmen's supplies and such
tools as were only occasionally used. A small clothes closet with
towel, rack and mirror over each bench completed the individual
equipment. Bach workman was required to leave his bench clean and
in order at night.
" The shop floor was swept every night, and the refuse taken out,
thereby lessening fire dangers. The lumber was kept in racks on edge,
one size above another, the heavier pieces near the floor. In ihis way
any piece could be taken out without moving any other. There was
but one scrap pile in the shop. Instead of being thrown on the floor
in a heap, pieces of lumber were properly sorted in a rack next
the band-saw, shelves being provided for the smaller pieces and cross-
bars for longer ones. But little time was lost getting nearly the right
piece. No scrap was allowed under the benches. All pieces left had
to be put in the rack or thrown in the waste. The floor under the
benches was kept as clean as the rest of the shop.
"The machines were in groups in the center of the shop at one
end, leaving a large floor space at the other end. This made the ma-
chines accessible from all sides. All machines were belted from below,
thus avoiding belts across the shops. All face-plates, centers, wrenches,
calipers, etc , were kept on shelves under the lathe, and back of same
to be easily accessible. Each workman was required to leave machines
clean and in order.
284 The Advanced Machinist.
SHOP xWANAGEMENT.
" A great deal of work was only sandpapered after sawing.
Some was only sawed. Saws were kept in order by the foreman and
hung alongside the machine. The buzz planer was kept in the best pos-
sible condition. The 30- inch grindstone ran 450 revolutions per minute,
taking water on its side, centrifugal force carrying it out. The stone
was properly hooded, had tight and loose pulleys and iron frame.
This machine had the fast cutting qualities of an emery grinder with-
out its heating disadvantages. There was a small bench drill taking
small twist drills and the ordinary wood bits up to one inch. There
was one large trimmer and iwo smaller ones conveniently arranged
about the shop. Round, concave and convex sandpapering blocks of
standard sizes and curves were kept in a rack for that purpose.
" Time slips and approximate amount of material used were turned
in to the foreman every night. The aim in this shop seemed to be to
waste nothing ; to do work at as low cost as possible ; to do good
work ; to be considerate of the comforts and conveniences of the men,
and to have good order and cleanliness everywhere."
Mr. Sibley, in the same journal, tells of a new foreman
who reformed a shop noted for its untidiness :
" Shortly after his appearance on the scene, he started a crusade
against dirt and rubbish ; he had the carpenter build a bin in one cor-
ner of the yard, which was roofed over and fitted with a door, made in
sections which could be successively inserted as the bin filled, after
which he sawed in two a half dozen empty oil barrels, which were
painted a bright red and on which were inscribed in large white letters the
legend " Refuse ; " these were located in convenient places. A laborer
was selected and given an outfit consisting of broom, rake, shovel and
wheelbarrow, and to him was assigned the task of raking up and
wheeling away all litter from the yard ; also once a day cleaning out
the chips and scraps from the various boxes around the machine tools
and depositing them in the bin.
" It is an axiom that ' Like begets like,' and the result of such
surroundings was to make the men more careful and painstaking in
their work, reducing the loss from waste and spoiled jobs, and also
having the effect of drawing and holding a much better and more
intelligent class of workmen than could otherwise be obtained for the
same wages."
THE FOREMAN.
The man upon whom the success, comfort, character,
and continuance of a "works" depends in the ultimate is
the model foreman ; he has been described as follows :
The Advanced Machinist. 285
THE FOREMAN.
" A foreman is a chief or leading man, with those
whom he is appointed to manage and direct ; a success-
ful foreman must be two-sided. He must not only
keep the machinery under his charge in proper order,
but he must discipline, direct and control the animated
human machine that operates the inanimate tools. He
should be a good mechanic as well as a good leader of
men.
" To be a leader of men, he should cultivate perfect
patience, forbearance and self-control, remembering that
no man has controlled others who did not start by control-
ling himself. He should be even-tempered, or, if not born
so, should not let anyone discover it. He should be strictly
just, granting cheerfully everything due his employees,
while jealously guarding his employer's interests, curbing
his generosity in spending funds intrusted to him. A
man so qualified should make a successful master mechanic,
but will not long remain one in the present day of keen
competition in all branches, calling for competent men for
advancement."
The shop manager should be keen to remove and
keep removed from the foreman such tasks as do not bear
directly upon the production. The foreman must turn
out the maximum of good products. To do this he must
have his materials supplied to him without effort on his
part. He must be left time to pick and choose the men
best suited to the various classes of work. He must train
them into rapid and skillful workmen. He must keep the
machine tools in good order and see that they are worked
to their full capacity, and the organization of which he is a
286 The Advanced Machinist.
SHOP MANAGEMENT.
part must make it possible for him to do all this, and must
not distract his attention with anything else.
GANG BOSSES.
Gang bosses are now common on the erecting floors of
even small shops, and there is no reason why gang bosses
should not be appointed to oversee work on tools also.
For example, the best lathe hand in a group of three or
four is paid a trifle more and put in authority over them.
The foreman instructs this man in regard to the work laid
out ahead for these lathes, while the man in turn sees that
it is carried out in detail. He is still a producer, but at the
same time he is relieving the foreman of a considerable
burden. In this way the foreman is left freer to plan out
the more important details of his work.
A quotation expresses a strongly-felt need for in-
formation: "There are a great many problems for the
small shop to solve, and the methods of the big shops
furnish no solution. I mean the small shop that is just
big enough to have troubles, but not big enough to have
a fine organization — where one man has to do many
things — where the question of commercial expediency
turns up daily. I mean the shop employing from twenty-
five to fifty hands and doing a variety of small work —
sometimes a quantity of pieces, sometimes a limited num-
ber of special machines. Something a little beyond the
jobbing machinists, but away behind the great sewing
machine companies and small arms companies and type-
writer concerns. / sometimes think the manager of such
a shop has a tougher job than a man with one ten times
as large"
288 The Advanced Machinist.
" A machinist must love the tools he uses. They
are his work-day companions during life ; he learns
to handle them with skillful gentleness ; he learns to
regard them with that sort of warmth of feeling
which, during the long years of association with
them, unfolds itself into a genuine love for those that
have stood by him — have remained • good to the last.'
They are his 'never fail me's,' and with certain ones
he would not part for ten times their cost to him."
WORKSHOP RECIPES.
A recipe, in popular usage, is a receipt for making
almost any mixture or preparation.
Shop recipes pertain to the shop, and embrace a thou-
sand processes, receipts, kinks and formulas, in common
report among mechanics ; these are passed along from man
to man and frequently are printed and thus pass into liter-
ature.
Each establishment has its own particular collection
of recipes, and many of them are applicable only in their
own home-land, where necessity has given them birth. In
the same way, each machinist, engineer and artisan should
possess, as a part of his private equipment, a good store of
these useful and most helpful items of knowledge.
Each one is advised to keep a memorandum-book in
which he may record, from time to time, such recipes as,
in his line of activity, may be considered valuable, elimi-
nating and omitting — like old lumber — all such as belong
to outside affairs and hence of no service to the compiler
of what may be properly called a " list of useful recipes."
A few only, of many of such in current use, are here
presented, more as a guide for such collections which each
one can make for himself, rather than as a complete
exhibit of recipes and formulas.
BABBITT METAL. — Babbitt metal is an alloy, com-
posed of tin 45.5, copper 1.5, antimony 13, lead 40 parts.
Formerly the alloy, originated by Isaac Babbitt, was
used for all purposes, but there is no one composition that
will bring equally good results in all kinds of machinery,
hence are given the following :
289
290 The Advanced Machinist.
WORKSHOP RECIPES.
Babbitt metal for light duty is composed of 89.3 parts
of copper, 1.8 parts of antimony, 8.9 parts of lead.
Babbitt metal for heavy bearings is composed of 88.9
parts of copper, 3.7 parts of antimony, 7.4 parts of lead.
SOLDERS. — Alloys employed for joining metals together
are termed " solders," and they are commonly divided into
two classes : hard and soft solders. The former fuse only
at a red heat, but soft solders fuse at comparatively low
temperatures. Common solders are composed of equal
parts of tin and lead ; fine solder, two parts of tin to one of
lead ; cheap solder, one of tin and two of lead ; common
pewter contains four lead to one of tin ; German silver
solder is composed of copper 38, zinc 54, nickel 8 parts=ioo.
How TO SOLDER ALUMINIUM. — In soldering alu-
minium, it is necessary to bear in mind that upon exposure
to the air a slight film of oxide forms over the surface of
aluminium, and afterwards protects the metal. The oxide
is 'the same color as the metal, so that it cannot easily be
distinguished. The idea in soldering is to get underneath
this oxide while the surface is covered with the molten
solder. With the following procedure quick manipulation
is necessary: I, clean off all dirt and grease from the
surface of the metal with a little benzine ; 2, apply the
solder with a copper bit, and when the molten solder is
NOTE. — The best treatment for wrought steel, which has a knack
of growing gray and lustreless, is to first wash it very clean with a stiff
brush«and ammonia soapsuds, rinse well, dry by heat if possible, then
oil plentifully with sweet oil, and dust thickly with powdered quick
lime. Let the lime stay on two days, then brush it off with a clean
very stiff brush. Polish with a softer brush, and rub with cloths until
the lustre comes out. By leaving the lime on, iron and steel may be
kept from rust almost indefinitely.
The Advanced Machinist. 291
HOW TO SOLDER ALUMINIUM.
covering the surface of the metal, scratch through the
solder with a little wire scratch-brush. By this means you
break up the oxide on the surface of the metal underneath
the soldering, and the solder, containing its own flux, takes
up the oxide and enables you, so to speak, to tin the sur-
face of the aluminium.
To TIN A SOLDERING IRON. — File the bolt clean
over the part to which the tinning is to be applied. Wet
this part with soldering fluid. Heat the bolt till it is hot
enough for use and rub it into solder placed upon a piece
of tin. If this does not secure an even coating, heat the
bolt again and attend to the bare spots in the same man-
ner as before. If you use a soldering pot, you can keep
sal-ammoniac on top of the solder, and dip the iron into
the solder through the liquid.
BRAZING CAST IRON. — The reason that cast iron can-
not be brazed with spelter as wrought iron can, is that the
graphitic carbon in the former prevents the adhesion of the
spelter, as a layer of dust prevents the adhesion of cement
to stone or brick. A process to remove this graphite has
been patented in Germany, consisting essentially in apply-
ing to the surfaces to be united an oxide of copper and
protecting them against the influence of the air with borax
or silicate of soda. When the joint is heated the oxide of
copper gives up its oxygen to the graphite, converting it
into carbonic oxide gas, which escapes in bubbles, while
particles of metallic copper are deposited on the iron.
NOTE. — For removing rust from iron the following is given : Iron
may be quickly and easily cleaned by dipping in or washing with nitric
acid one part, muriatic acid one part and water twelve parts. After
using wash with clean water,
292 The Advanced Machinist.
WORKSHOP RECIPES.
Any oxide of iron which may be formed is dissolved by
the borax, and the surfaces of the iron, thus freed from
graphite, unite readily with the spelter which is run into
the joint before it cools, the copper already deposited on
the iron assisting the process. The inventor claims that
cast iron can in this way be readily brazed in an ordinary
blacksmith's forge.
A CHEAP LUBRICANT FOR MILLING AND DRILLING.
— Dissolve separately in water, 10 pounds of whale-oil soap
and 15 pounds of sal-soda. Mix this in 40 gallons of clean
water. Add two gallons of best lard oil, stir thoroughly,
and the solution is ready for use.
SODA WATER FOR DRILLING.— Dissolve three-fourths
to one pound of sal-soda in one pailful of water.
FUSING POINTS OF TIN-LEAD ALLOTS.
Tin i to lead 10,
o,
. . . 558° F.
Tini>
z to lead i, .
•. • 334° F.
5,
. . . 511° F.
" 2
" " I, .
. ... 340° F.
3,
. . . 482° F.
" 3
" " i, .
. | 356° F.
2,
. . . 44i° F.
" 4
« « T
1> •
. . 365° F.
I,
. . . 370° F.
" 5
" " i, .
i . 378° F.
USE OF LIME TO KEEP SHOP FLOORS CLEAN.— In
the Elevated Railroad shops of Chicago it has been found
that the use of lime aids in cleaning up the shop floors and
in keeping them in good condition. This lime is simply
swept over the floor every day, in addition to the regular
cleaning. Very little remains on the floor after the sweep-
ing, but it is sufficient to counteract the effect of the oil
NOTE. — Among all the soft metals in use there are none that
possess greater anti-friction properties than pure lead ; but lead alone
is impracticable, for it is so soft that it cannot be retained in the recess
of a bearing. In most of the best and most popular anti friction metals
in use, sold under the name ' ' Babbitt, ' ' the basis is lead.
The Advanced Machinist. 293
MARKING SOLUTION.
and grease, and to make it easy at the beginning of each
day to clean up what has fallen the previous day, as well
as to improve the appearance of the floor.
NICKEL-PLATING SOLUTION. — To a solution of 5 to
10 per cent, of chloride of zinc (5 grains, drams or ounces,
to 95 of water, or 10 parts to 90 of water) add enough
sulphate of nickel to produce a strong green color, and
bring to boiling boint in a porcelain or stoneware vessel.
The piece, or article, to be plated must be free from grease
(by dipping in dilute acid) ; it is introduced by hanging on
wire by a stick across the vessel, so that it touches the sides
as little as possible. Boiling is continued from 30 to 60 min-
utes, water being added to supply that lost by evaporation.
During boiling, the nickel is deposited as a white and
brilliant coating. Boiling for two or three hours does not
increase the thickness of the coating. As soon as the
object appears to be plated, wash in water having a little
chalk in suspension, and then carefully dry. Polish the
article with chalk. The chloride of zinc and nickel suL
phate must be free from metals precipitable by iron. If,
during the precipitation of the nickel on the articles, the
solution becomes colorless, more nickel sulphate should be
added. The liquid spent may be used again by exposing
it to the air until the contained iron (from the articles) is
precipitated, filtering and adding the salts as above. —
W. B. BURROW in Power.
MARKING SOLUTION. — Dissolve one ounce of sulphate
of copper (blue vitriol) in four ounces of water and half a
teaspoonful of nitric acid. When this solution is applied
on bright steel or iron, the surface immediately turns cop-
294 The Advanced Machinist.
WORKSHOP RECIPES.
per color, and marks made by a sharp scratch •v.'wl will be
seen very distinctly.
FOR BLUING BRASS. — Dissolve one ouivvc (or any
other unit in the same proportions will do) of antimony
chloride in twenty ounces of water and add three ounces
of pure hydrochloric acid. Place the warmed brass artic)e
into this solution until it has turned blue. Then wash i*.
and dry in sawdust.
To PROTECT BRIGHT WORK FROM RUST.- Use: i.
a mixture of one pound of lard, one ounce of gum camphor
melted together, with a little lamp-black ; or, 2, a mixture
of lard oil and kerosene, in equal parts ; or, 3, a mixture oj
tallow and white lead ; or, 4, of tallow and lime.
VARNISH FOR COPPER. — To protect copper from oxi-
dation a varnish may be employed which is composed of
carbon disulphide I part, benzine I part, turpentine oil I
part, methyl alcohol 2 parts and hard copal I part. The
varnish is very resisting; it is well to apply several coats
of it to the copper. — Die Werkstatt.
To REMOVE THE SAND AND SCALE FROM IRON
CASTINGS. — Immerse the parts in a mixture composed of
one part of oil of vitriol to three parts of water ; in six to
ten hours remove the objects, and wash them thoroughly
with clean water; this is called "pickling." A weaker
solution can be used by allowing a longer time for the
action of the solution.
NOTE. — A common sewing needle held in a suitable handle makes
an excellent scriber for accurate work. It is so cheap that grinding is
unnecessary, as, when dull, it can be simply replaced by a new one.
The point on a needle is ground by an expert, and is far superior to
anything possible by the ordinary machinist.
The Advanced Machinist. 295
EXTRACTING BROKEN TOOLS.
RUST JOINT COMPOSITION. — This is a cement made of
sal-ammoniac I lb., sulphur \ lb., cast-iron turnings 100 Ibs.;
the whole should be thoroughly mixed and moistened with
a little water; if the joint is required to set very quick, add
i lb. more sal-ammoniac. Care should be taken not to use
too much sal-ammoniac, or the mixture will become rotten.
RUST JOINT (slow setting) — Two parts sal-ammoniac,
I flour of sulphur, 200 iron borings. This composition is
the best, if joint is not required for immediate use.
CEMENT FOR FASTENING PAPER OR LEATHER TO
IRON. — The following ingredients are required : I pound
best flour, % pound best glue, ^ pound granulated sugar,
YZ ounce powdered borax, ^ ounce sal-ammoniac, % ounce
alum. Soak the glue in three pints of soft water for 12
hours, or if you have glue already melted, pour in the
quantity. Mix the flour in one quart of soft water, mix all
together, and boil over a slow fire, or cook with a steam
jet. When cool it is ready for use. The face of the pul-
ley or surface where the leather is to be applied must be
thoroughly clean and free from grease.
EXTRACTING BROKEN TOOLS.— To extract the frag-
ment of a drill, punch or steel tool, which has broken off
while working any metal but iron or steel. The object
containing the broken-off piece is immersed in a boiling
solution composed of I part common alum to 4 or 5 parts
of water. This solution may be held in a vessel of stone-
ware, porcelain, copper, etc., but not of iron. The object
should be so placed that the gaseous bubbles that form as
the alum attacks the metal are easily disengaged. At the
end of a short time the fragment of the tool is entirely dis-
296 The Advanced Machinist.
WORKSHOP RECIPES.
solved. A piece of steel spring, one-sixteenth of an inch
thick, dissolved in a concentrated solution of alum in three-
quarters of an hour. — Herr Bornhauser, Prussia.
LUBRICANTS FOR USE IN CUTTING BOLTS AND
TAPPING NUTS. — Dissolve i^ pounds of sal-soda in three
gallons of warm water, then add one gallon of pure lard
oil. This is called a soda solution. Pure lard oil is the
best for fine, true work. Never use mineral oil. — Acme
Machinery Co.
SOLDERING FLUIDS. — Add pieces of zinc to muriatic
acid until the bubbles cease to rise, and the acid may be
be used for soldering with soft solder.
Mix one pint of grain alcohol with two tablespoonfuls
of chloride of zinc. Shake well. This solution does not
rust the joint as acids are liable to do.
When soldering lead, use tallow or resin as a flux, and
use a solder consisting of one part tin and \\ parts lead.
PREVENTING RUST ON TOOLS. — To prevent rust on
tools, use vaseline, to which a small amount of gum cam-
phor has been added ; heat together over a slow fire.
IN LAYING OUT WORK— on planed surfaces of steel
or iron, use blue vitriol and water on the surface. This
will copper-plate the surface nicely, so that all lines will
i show plainly. If on oily surfaces, add a little oil of vitriol ;
this will eat the oil off and leave a nicely coppered surface.
A METAL THAT WILL EXPAND IN COOLING— is made
of 9 parts lead, 2 parts antimony, and I part bismuth.
This metal will be found very valuable in filling holes in
castings.
The Advanced Machinist. 297
AID TO THE INJURED.
To COPPER THE SURFACE OF IRON OR STEEL
WIRE. — Have the wire perfectly clean, then wash with the
following solution, when it will present at once a coppered
surface : Rain water, three pounds ; sulphate of copper, I
pound.
To KEEP WATER FROM FREEZING. — Common salt is
the best material, and by using common (agricultural) salt
the expense is the least.
AN OIL THAT WILL NOT GUM.— Take good Florence
olive oil and put it in a bottle with some strips of zinc and
shavings of lead, which should be clean. Expose the bot-
tle to sunlight until the curdy matter ceases to be depos-
ited ; this will require considerable time, but the oil when
decanted will be of very fine quality and will not gum.
AID TO THE INJURED IN ACCIDENTS.
A noted surgical writer has said that the fate of an
injured person depends upon the acts of the one into
whose hands he first falls. In the time of an accident, the
presence of a person with a knowledge of what to do and
the presence of mind to carry such knowledge into effect,
is invaluable.
NOTE. — Few subjects can more usefully employ attention and
study than the proper treatment and first remedies made necessary by
the peculiar and distressing accidents to which persons are liable who
are employed in or around machinery; under the title of "First Aid,"
etc., there are most helpful instructions printed and distributed, well
worth the study of the advanced machinist ; where enough in number
of the trade are together, it would be worthy of praise, for owners to
provide each year, a short course of lectures, illustrated, for the benefit
of those unfortunately injured, as they are sure to be from time to
time, and in a greater or less degree.
298 The Advanced Machinist.
USEFUL, RECIPES.
A clear head, a steady hand and some practical know-
ledge of what is to be done, are what are needed in the first
moments of sudden disaster of any kind ; an experienced
machinist or engineer is nearly always found, in the con-
fusion incident to such a time, to be the one most compe-
tent to advise and direct the efforts made to avert the dan-
ger to life, limb or property, and to remedy the worst after-
effects.
To fulfill this responsibility is worth much previous
preparation, so that the best things under the circumstances
may be done quickly and efficiently. To this end the fol-
lowing advice is given relating to the most common accidents
which are likely to happen, in spite of the utmost care and
prudence.
I, Keep cool. 2, Summon a surgeon at once. 3, Send
a written message, describing the accident and injury if
possible, in order that the surgeon may know what instru-
ments and remedies to bring. 4, Remove the patient to a
quiet, airy place where the temperature is comfortable.
$, Keep bystanders at a distance. 6, Handle the patient
gently and quietly.
IN CASE OF WOUNDS.
Arrange the injured person's body in a comfortable
position; injuries to the head require that the head be
raised higher than the level of the body ; when practical
NOTE. — An entire chapter on " Accidents and how to avoid them,"
would be useful ; the first advice might be this : To resolve firmly to
be constantly careful, and determine, with all the solemnity of an oath,
neither to be injured oneself, nor to cause injury to another. This has
been the author's rule and it has resulted well ; again : always to look
in the direction in which one is moving.
The Advanced Machinist. 299
AID TO THE INJURED.
lay the patient on his back with the limbs straightened out
in their usual natural position. Unless the head be injured,
have the head on the same level as the body. Loosen the
collar, waist-band and belts. If the patient should be faint,
have his head rather lower than his feet. If the arm or leg
be injured, it may be slightly raised and laid on a cushion
or pillow.
Watch carefully if unconscious.
If vomiting occurs, turn the patient's body on one side,
with the head low, so that the matters vomited may not go
into the lungs.
If a wound be discovered in a part covered by the
clothing, cut the clothing in the seam. Remove only
sufficient clothing to uncover and inspect the wound.
All wounds should be covered and dressed as quickly
as possible. If a severe bleeding should occur, see that
this is stopped, if possible, before the wound is finally
dressed.
Bleeding is of three kinds : I, from the arteries which
lead from the heart ; 2, that which comes from the veins
which take the blood back to the heart ; 3, that from the
small veins which carry the blood to the surface of the
body. In the first, the blood is bright scarlet and escapes as
though it were being pumped. In the second, the blood is
dark red and flows away in an uninterrupted stream. In
the third, the blood oozes out. In some wounds all three
kinds of bleeding occur at the same time.
The simplest and best remedy to stop the bleeding is
to apply direct pressure on the external wound by the
fingers. Should the wound be long and gaping, a compress
3oo The Advanced Machinist.
USEFUL RECIPES.
of some soft material large enough to fill the cavity may be
pressed into it ; but this should always be avoided, if pos-
sible, as it prevents the natural closing of the wound.
Pressure with the hands will not suffice to restrain
bleeding in severe cases for a great length of time, and
recourse must be had to a ligature , this can best be made
with a pocket handkerchief or other article of apparel, long
enough and strong enough to bind the limb. Fold the
article neck-tie fashion, then place a smooth stone, or any-
thing serving for a firm pad, on the artery, tie the handker-
chief loosely, insert any available stick in the loop and proceed
to twist it, as if wringing a towel, until just tight enough to
stop the flow.
Examine the wound from time to time, lessen the
compression if it becomes very cold or purple, or tighten
up the handkerchief if it commences bleeding.
Some knowledge of anatomy is necessary to guide the
operator where to press. Bleeding from the head and
neck requires pressure to be placed on thj large artery
which passes up beside the windpipe and just above the
collar bone. The artery supplying the arm and hand runs
down the inside of the upper arm, almost in line with the
coat seam, and should be pressed with the finger or thumb.
The artery feeding the leg and foot can be felt in the
crease of the groin, just where the flesh of the thigh seems
to meet the flesh of the abdomen, and this is the best
place to apply the ligature. In arterial bleeding, the
pressure must be put between the heart and the wound,
while in venous bleeding it must be beyond the wound, to
stop the flow as it goes toward the heart.
The Advanced Machinist. 301
AID TO THE INJURED.
In any case of bleeding, the person may become weak
and faint ; unless the blood is flowing actively, this is not a
serious sign, and the quiet condition of the faint often
assists nature in staying the bleeding, by allowing the
blood to clot and so block up any wound in a blood vessel.
Unless the faint is prolonged or the patient is losing
much blood, it is better not to hasten to relieve the faint
condition ; when in this state anything like excitement
should be avoided, external warmth should be applied,
the person covered with blankets, and bottles of hot water
or hot bricks to the feet and arm-pits.
IN CASE OF CUTS.
The chief points to be attended to are: I, arrest the
bleeding ; 2, remove from the wound all foreign bodies as
soon as possible ; 3, bring the wounded parts opposite to
each other and keep them so ; this is best done by means
of strips of adhesive plaster, first applied to one side of the
wound and then secured to the other ; these strips should
not be too broad, and space must be left between the strips
to allow any matter to escape. Wounds too extensive to
be held together by plaster must be stitched by a surgeon,
who should always be sent for in severe cases.
For washing a wound, to every pint of water add 2j
teaspoonfuls of carbolic acid and 2 tablespoonfuls of gly-
cerine— if these are not obtainable, add 4 tablespoonfuls of
borax to the pint of water — wash the wound, close it, and
NOTE —Severe bleeding is not usual after machinery and railroad
accidents, as the wounds inflicted are such that the blood vessels are
generally closed, because they are torn and twisted off. This is not
the case with cuts.
3O2 T/ie Advanced Machinist.
USEFUL RECIPES.
apply a compress of a folded square of cotton or linen ; wet
it in the solution used for washing the wound and bandage
down quickly and firmly.
If the bleeding is profuse, a sponge dipped in very
hot water and wrung out in a cloth should be applied as
quickly as possible — if this is not to be had, use ice, or
cloth wrung out in ice water.
Wounds heal in two ways: I, rapidly by primary
union, without suppuration, and leaving only a very fine
scar ; 2, slowly by suppuration and the formation of
granulations and leaving a large red scar.
Do not touch the wounds with the hands either during
examination, or while applying dressings, unless they have
been previously made clean.
After dressing a wound, do no more to the patient
unless necessary to restore him to consciousness or relieve
faintness.
If suffering from shock, place him in a comfortable
position and await the arrival of the surgeon.
IN CASE OF BROKEN BONES.
The treatment consists of: I, carefully removing or
cutting away, if more convenient, any of the clothes which
NOTE. — " Bones do not break directly across ; they break zig-zag
and one bone overlaps the other, sometimes with many sharp points,
and if you pick up a patient and do not pay special attention to how
you carry him, the first thing you know, one sharp end of the bone will
be sticking out. This is a great element of danger to the case. If he
is to be conveyed some distance, and no one is on hand to attend
to him, the best thing to do is to apply a splint and bandage. Take a
piece of board about four inches wide and two and one-half feet long
and put it on the back side of the leg, then put two or three turns of
the bandage around it. This will answer well enough to convey the
patient some distance."— J. EMMON BRIGGS, M.D.
The Advanced Machinist. 303
AID TO THE INJURED.
•are compressing or hurting the injured parts ; 2, very gently
replacing the bones in the natural position and shape, as
nearly as possible, and putting the part in a position which
gives most ease to the patient ; 3, applying some tempo-
rary splint or appliance, which will keep the broken bones
from moving about and tearing the flesh ; for this purpose,
pieces of wood, pasteboard, straw, or firmly folded cloth
may be used, taking care to pad the splints with some soft
material and not to apply too tightly, while the splints
may be tied by loops of rope, string or strips of cloth ; 4,
conveying the patient home or to an hospital.
To get at a broken limb or rib, the clothing must be
removed, and it is essential that this be done without
injury to the patient ; the simplest plan is to rip up the
seams of such garments as are in the way. Boots must be
cut off. It is not imperatively necessary to do anything to
a broken limb before the arrival of a doctor, except to keep
it perfectly at rest.
How TO CARRY AN INJURED PERSON.
In case of an injury where walking is impossible, and
lying down is not absolutely necessary, the injured person
may be seated in a chair, and carried; or he may sit upon
a board, the ends of which are carried by two men, around
whose necks they should place his arms so as to steady
himself.
Where an injured person can walk he will get much
help by putting his arms over the shoulders and round the
necks of two others.
A seat may be made with four hands and the person
304 The Advanced Machinist.
USEFUL RECIPES.
may be thus carried and steadied by clasping his arms
around the necks of his bearers.
If only one person is available and the patient can
stand up, let him place one arm round the neck of the
bearer, bringing his hand on and in front of the opposite
shoulder of the bearer. The bearer then places his arm
behind the back of the patient and grasps his opposite hip,
at the same time catching firmly hold of the hand of the
patient resting on his shoulder, with his other hand ; then
by putting his hip behind near the hip of the patient, much
support is given, and if necessary, the bearer can lift him
off the ground and as it were, carry him along.
To carry an injured person by a stretcher (which can
be made of a door, shutter or settee — with blankets or
shawls or coats for pillows), three persons are necessary. In
lifting the patient on the stretcher it should be laid with its
foot to his head, so that both are in the same straight line ;
then one or two persons should stand on each side of him,
raise him from the ground and slip him on the stretcher;
NOTE. — A broad board or shutter may be employed as a stretcher;
but if either of them be used, some straw, hay, or clothing should be
placed on it, and then a piece of stout cloth or sacking ; the sacking is
useful in taking the patient off the stretcher when he arrives at the
bedside.
Always test a stretcher before placing the patient on it. Place an
uninjured bystander upon it and let the bearers carry him a short dis-
tance, practicing placing him upon it, laying down, raising up, turning
around, etc.
Never allow stretchers to be carried on the bearers' shoulders.
Always carry patient feet- foremost, except when going up a hill.
In cases of fractured thigh or fractured leg, if the patient has to be
carried down hill, carry the stretcher head-first.
In carrying a patient on a stretcher, care should be taken to avoid
lifting the stretcher over walls or ditches.— -Johnson's First Aid Manual.
The Advanced Machinist. 305
AID TO THE INJURED.
this to avoid the necessity of any one stepping over the
stretcher, and the liability of stumbling.
If a limb is crushed or broken, it may be laid upon a
pillow with bandages tied around the whole (i. e., pillow
and limb) to keep it from slipping about. In carrying the
stretcher the bearers should " break step " with short
paces ; hurrying and jolting should be avoided and the
stretcher should be carried so that the patient may be in
plain sight of the bearers.
IN CASE OF BURNS AND SCALDS.
Burns are produced by heated solids or by flames of
some combustible substance; scalds are produced by steam
or a heated liquid. The severity of the accident depends
mainly, I, on the intensity of the heat of the burning body,
together with, 2, the extent of surface, and, 3, the vitality
of the parts involved in the injury; thus, a person may
have a finger burned off with less danger to life than an
extensive scald of his back.
In severe cases of burns or scalds the clothes should be
NOTE. — The immediate effect of scalds is generally less violent
than that of burns ; fluids not being capable of acquiring so high a
temperature as some solids, but flowing about with great facility, their
effects become most serious by extending to a large surface of the body.
A burn which instantly destroys the part which it touches may be free
from dangerous complication, if the injured part is confined within a
small compass ; this is owing to the peculiar formation of the skin.
The skin is made up of two layers ; the outer one has neither
blood vessels nor nerves, and is called the scarf-skin or cuticle; the
lower layer is called the true skin, or cutis. The latter is richly sup-
plied with nerves and blood vessels, and is so highly sensitive we could
not endure life unless protected by the cuticle. The skin, while soft
and thin, is yet strong enough to enable us to come in contact;with
objects without pain or inconvenience.
306 The Advanced Machinist.
USEFUL RECIPES.
removed with the greatest care — they should be carefully
cut, at the seams, and not pulled off.
In scalding by burning water or steam, cold water
should be plentifully poured over the person and clothes,
and the patient then carried to a warm room and laid on the
floor or a table, but not put to bed as there it becomes
difficult to attend further to the injuries.
The secret of the treatment is to avoid chafing, and
to keep out the air. Save the skin unbroken, if possible,
taking care not to break the blisters ; after removal ot the
clothing, an application to the injured surface, of a mixture
of soot and lard, is, according to practical experience, an
excellent and efficient remedy. The two or three following
methods of treatment also are recommended according to
convenience in obtaining the remedies.
Take ice well crushed or scraped, as dry as possible,
then mix it with fresh lard until a broken paste is formed ;
the mass should be put in a thin cambric bag, laid upon
the burn or scald and replaced as required. So long as the
NOTE. — A method in use in the New York City Hospital known
as the "glue burn mixture," is composed as follows: "7^ Troy 02.
white glue, 16 fluid oz. water, i fluid oz. glycerine, 2 fluid drachms
carbolic acid. Soak the glue in the water until it is soft, then heat on
a water bath until melted ; add the glycerine and carbolic acid and
continue heating until, in the intervals of stirring, a glossy, strong skin
begins to form over the surface. Pour the mass into small jars, cover
with paraffine papers and tin foil before the lid of the jar is put on and
afterwards protect by paper pasted round the edge of the lid. In this
manner the mixture may be preserved indefinitely. When wanted for
use, heat in a water bath and apply with a flat brush over the burned
part"
The Advanced Machinist. 307
AID TO THE INJURED.
ice and lard are melting, there is no pain from the burn,
return of pain calls for a repetition of the remedy.
In burns with lime, soap, lye or any caustic alkali,
wash abundantly with water (do not rub), and then with
weak vinegar or water containing a little sulphuric acid •
finally apply oil, paste or mixture as in ordinary burns.
INSENSIBILITY FROM SMOKE.
To recover a person from this, dash cold water in the
face, or cold and hot water alternately. Should this fail,
turn the patient on his face with the arms folded under his
forehead ; apply pressure along the back and ribs and turn
the body gradually on the side ; then again slowly on the
face, repeating the pressure on the back ; continue the
alternate rolling movements about sixteen times a minute
until breathing is restored. A warm bath will complete
the cure.
HEAT-STROKE OR SUN-STROKE.
The worst cases occur where the sun's rays never pene-
trate and are caused by the extreme heat of close and con-
fined rooms, overheated workshops, boiler-rooms, etc. The
symptoms are : I, a sudden loss of consciousness ; 2, heavy
breathing; 3, great heat of the skin, and 4, a marked
absence of sweat.
Treatment. — The main thing is to lower the tempera-
ture. To do this, strip off the clothing, apply chopped ice
wrapped in flannel to the head ; rub ice over the chest, and
place pieces under the armpits and at the side. If no ice
can be had use sheets or cloth wet with cold water, or the
body can be stripped and sprinkled with cold water from
a common watering pot.
308 The Advanced Machinist.
USEFUL RECIPES.
FROST BITE.
No warm air, warm water, or fire should be allowed
near the frozen parts until the natural temperature is nearly
restored ; rub the affected parts gently with snow or snow
water in a cold room ; the circulation should be restored
very slowly ; and great care must be taken in the after-
treatment.
To REMOVE FOREIGN BODIES IN THE EYE.
Take hold of the upper lid and turn it up so that you
can look on the inside of the upper lid. Have the patient
make several movements with the eye ; first up, then down,
to the right side and to the left. Then take a tooth-pick
with a little piece of absorbent cotton wound around the
end and moistened in cold water, and swab it out. The
foreign body will adhere to the swab and you will get the
object out of the eye without any trouble.
DEATH SIGNS.
The note following is added with some doubt as to its
useful application, but this whole subject relates to very
serious occurrences, and it may be well, considering all
things, to print it.
NOTE.— Hold the hand of the person apparently dead before a
candle or other light, the fingers stretched, one touching the other,
and look through the space between the fingers toward the light. If
the person is living, a scarlet red color will be seen where the fingers
touch each other, due to the still circulating fluid blood as it stows
itself between the transparent, but yet congested tissues. When life
is extinct this phenomenon ceases. Another method is to take a cold
piece of polished steel, for instance a a razor blade or table knife, hold
this under the nose and before the mouth ; if no moisture condenses
upon it, it is safe to say that there is no breathing.
In cases of severe shock, etc., it is not sufficient to test the cessa-
tion of the heart-beat by feeling of the pulse at the wrist. An acute
ear can generally detect the movement of the heart by the sound when
the ear is applied to the chest or back. The electric battery may be
used under the advice of a physician in doubtful cases.
Ti.e Advanced Machinist. 309
AID TO THE INJURED.
THE D'ARSONVILLE METHOD OF RESUSCITATION FROM
ELECTRIC SHOCK.
The proof of the efficacy of this method is now so
complete that no one following pursuits in which there is
danger from electric shocks, is justified in neglecting to
make himself familiar with it.
First, it must be appreciated that accidental shocks
seldom result in absolute death unless the victim is left
unaided for too long a time, or efforts at resuscitation are
suspended too early.
In the majority of instances the shock is only sufficient
to suspend animation temporarily, owing to the momentary
and imperfect contact of the conductors, and also on
account of the indifferent parts of the body submitted to
the influence of the current. It must be appreciated also
that the body under the conditions of accidental shocks
seldom receives the full force of the current in the circuit,
but only a shunt current, which may represent a very insig-
nificant part of it.
When an accident of this nature occurs, the following
rules should be promptly adopted and executed with due
care and deliberation :
i. — Remove the body at once from the circuit by
breaking contact with the conductors. This may be
NoTH. — The introduction of electricity as an industrial and use-
ful agent has been attended with many distressing accidents, causing
great suffering and frequently loss of life; while happily these accidents
are becoming less frequent, none the less it is important to both know
and observe the rules for safety so constantly repeated.
Currents of electricity passed through the limbs affect the nerves
with certain painful sensations, and cause the muscles to undergo invol-
untary contractions. The effect experienced by the discharge with
nigh potential difference is that of a sharp and painful shock.
3 TO The Advanced Machinist.
RESUSCITATION FROM ELECTRIC SHOCK,
accomplished by using a dry stick of wood, which is a non-
conductor, to roll the body over to one side, or to brush
aside a wire, if that is conveying the current. When a
stick is not at hand, any dry piece of clothing may be util-
Fig. 299.
ized to protect the hand in seizing the body of the victim,
unless rubber gloves are convenient. If the body is in con-
tact with the earth, the coat-tails of the victim, or any loose
or detached piece of clothing, may be seized with impunity
to draw it away from the conductor. When this has been
accomplished, observe Rule 2.
Fig. 300.
2. — Turn the body upon the back, loosen the collar
and clothing about the neck, roll up a coat and place it
under the shoulders, so as to throw the head back, and then
make efforts to establish artificial respiration (in other words,
The Advanced Machinist. 311
AID TO THE INJURED.
make him breathe), just as would be done in case of
drowning. To accomplish this, kneel at the subject's head,
facing him, and seizing both arms draw them forcibly to
their full length over the head (as shown in fig. 299), so as
to bring them almost together above it, and hold them
there for two or three seconds only. (This is to expand
the chest and favor the entrance of air into the lungs.)
Then carry the arms down to the sides and front of
the chest, firmly compressing the chest walls, and expel
the air from the lungs (as shown in fig. 300). Repeat this
manoeuvre at least sixteen times per minute. These
efforts should be continued unremittingly for at least an
hour, or until natural respiration is established.
3. — At the same time that this is being done, some
one should grasp the tongue of the subject with a hand-
kerchief or piece of cloth to prevent it slipping, and draw
it forcibly out when the arms are extended above the head,
and allow it to recede when the chest is compressed.
This manoeuvre should be repeated at least sixteen
times per minute. This serves the double purpose of free-
ing the throat so as to permit air to enter the lungs, and
also, by exciting a reflex irritation from forcible contact of
the under part of the tongue against the lower teeth, fre-
quently stimulates an involuntary effort at respiration. If
the teeth are clenched and the mouth cannot be opened
NOTE. — Linemen's rubber gloves are designed to prevent the fre-
quent and often fatal accidents occurring to linemen from shock while
handling electric light wires or other wires in contact with the same,
and also the dangers of line work from lightning in stormy weather.
The gloves are also useful in handling the strong acids of batteries,
being impervious to the same.
312 The Advanced Machinist.
USEFUL RECIPES.
readily to secure the tongue, force it open with a stick, a
piece of wood, or the handle of a pocket-knife.
Commence always with pulling the tongue, but the
method of artificial respiration should be applied at the
same time if possible.
Concurrent efforts should be made to bring back the
circulation by rubbing the surface of the body, smartly
striking it with the hands or wet towels, throwing from
time to time water on the face, and causing the victim to
inhale ammonia and vinegar.
The dashing of cold water into the face will sometimes
produce a gasp and start breathing which should then be
continued as directed above. If this is not successful the
spine may be rubbed vigorously with a piece of ice. Alter-
nate applications of heat and cold over the region of the
heart will accomplish the same object in somd instances.
It is both useless and unwise to attempt to administer
stimulants to the victim in the usual manner by pouring it
down his throat.
While this is being done, a physician should be sum-
moned.
COLIC.
Apply heat in the form of hot water bags, or bottles,
hot plates, and mustard plaster over the seat of pain. Hot
baths are sometimes useful.
VOMITING.
Give large amounts of hot water, as hot as can be
taken. Patient should always lie down. Small bits of
ice held in the mouth or swallowed, will relieve vomiting
caused by indigestion. A lump of ice held against the pit
The Advanced Machinist. 313
AID TO THE INJURED.
of the stomach will sometimes bring relief. When other
means fail, apply a mustard plaster to the pit of the stomach.
BANDAGES.
These are frequently made by cutting a piece of linen
or calico forty inches square into two pieces crosswise, and
may be used either as a " broad " or " narrow " bandage.
The broad is made by spreading the bandage out, then
bringing the point down to the lower border, and then
folding into two folds. The narrow is made by drawing
the point down to the lower border, and then folding into
three ; a bandage should always be fastened either by a
pin or by being tied with a reef-knot.
When rolled into strips, the following sizes have been
found advantageous ; for hand, ringers, and toes, one inch
wide, one to two yards in length ; for arms, legs, and
extremities, two and a half inches wide, seven yards in
length ; for thigh, groin, and trunk, three inches wide and
eight to ten yards in length.
POULTICES.
These outward applications are useful to relieve sud-
den cramps and pains due to severe injuries, sprains and
colds. The secret of applying a mustard poultice is to
apply it hot and keep it so by frequent changes — if it gets
cold and clammy it will do more harm than good. A poul-
tice to be of any service and hold its heat should be from
one-half to one inch thick. To make it, take flaxseed, oat-
meal, rye meal, bread, or ground slippery elm ; stir the
meal slowly into a bowl of boiling water, until a thin and
smooth dough is formed. To apply it take a piece of old
linen of the right size, fold it in the middle, spread the
The Advanced Machinist.
RESPONSIBILITY OF EMPLOYERS.
dough evenly on one-half of the cloth and cover it with
the other.
To make a " mustard paste " as it is called, mix one
or two tablespoonfuls of mustard and the same of fine flour,
with enough water to make the mixture an even paste ;
spread it neatly with a table knife on a piece of old linen,
or even cotton cloth. Cover the face of the paste with a
piece of thin muslin.
CARE OF SELF.
Want of care is the cause of more injuries than want
of knowledge; hence care and knowledge should be well
commingled. It is easier to form a habit than to break
one off, therefore we should strive to form correct habits
in relation to avoiding accidents.
PRINCIPLES INVOLVING THE RESPONSIBILITY OF EM-
PLOYERS FOR THE SAFETY OF THEIR WORKMEN.
The following are abstracts chiefly from recent decis-
ions in the higher courts of various states. In general
they are indicative of the law throughout the country :
The risks and dangers assumed by an employee are
such as are incident to his employment, such as are known
to him, and such as are obvious and patent. (Pa. p Dist.
Rep. 2pi.)
To show that an employee assumed the risks con-
nected with the operation of a machine it must appear, not
only that a defect was patent, but that he knew the dan-
ger of operating it in its defective condition. (Minn. 92
N. W. Rep.
NOTE. -The portions of the above abstracts printed in italics are
the Law References to cases which have established and confirmed
verdicts in test cases. The American Machinist is entitled to the
credit for this list of cases.
The Advanced Machinist. 315
RESPONSIBILITY OF EMPLOYERS.
A minor cannot recover for an injury received while
working a machine when the danger of the machine is such
as can readily be seen, and he was duly instructed in its
use, and the machine was in good condition. (Pa. 17 L.L.
Rep. 247.)
Where an employee is injured while obeying the
orders of his employer to perform work in a dangerous
manner, the employer is liable, unless the danger is so
imminent that a man of ordinary prudence would not
incur it. (88 III. App. Ct. Rep. 169.)
In order to recover for defects in the appliances of
the business, the employee must establish by proof three
propositions : First, that the appliance was defective ;
second, that the employer had notice or knowledge of such
defect, or should have had ; third, that the employee did
not know of the defect, and had not equal means of know-
ing with the employer. (87 III. App. Ct. Rep. 55/.)
It is incumbent on an employer to exercise ordinary
care to provide and maintain a reasonably safe place and
reasonably safe machinery and appliances in which and by
means whereof an employee is to perform his service.
(U. S. Ct. App. 163 Fed. Rep. 265.}
It is not only the duty of an employer to warn his
employee against the danger that lies in the unskillful or
careless operation of machinery, involved in his employ-
ment or task, but he should also give suitable instructions
as to the manner of using the same so as to avoid danger.
(ij Pa. Sup. Ct. Rep. 21 p.)
While it is settled law that an employee assumes the
ordinary and apparent risks of his employment, he does
316 The Advanced Machinist.
RESPONSIBILITY OF EMPLOYERS.
not assume the risk from defects in the plant itself, which
the employer is bound to make and keep in a reasonably
safe condition. (Me. 4.6 At I. Rep. 804..}
An experienced workman of mature years cannot con-
tinue to operate a machine, which he knows is dangerous,
without assuming the risk, simply because the employer
has assured him that it is safe, when the workman has just
as much knowledge of the danger arising from its use as
the employer. (Mich. 82 N. W. Rep. 7^7.)
The burden of proving that an accident arose out of
and in the course of the workman's employment lies on
the employee ; but the burden of proving serious and will-
ful misconduct lies on the employer. (Eng. 80 L. T. J/7»)
If the negligence of the employer operates as a con-
curring and efficient cause of an injury to an employee, his
liability will not be relieved by the negligence of fellow-
employees also concurring. (88 III. App. Ct. Rep. 162.)
To constitute fellow-servants they must either directly
co-operate in the particular business so that they may
exercise an influence on one another promotive of proper
caution, or their duties must be such as to bring them into
habitual association so that they may exercise such influ-
ence on each other. (88 III. App. Ct. Rep. 169.)
TftlftlT
SNStL
I
r,
The Advanced Machinist.
TABLES
USEFUL FOR MACHINISTS.
The speeds required for machining advantageously
the different materials, according to the different diameters,
may be termed " surface speeds." Roughly speaking, the
surface speeds for the different materials vary in compara-
tively narrow limits. We may assume the following speeds
for the following :
TABLE OF SURFACE SPEEDS.
Cast iron 30 to 45 feet per minute.
Steel 20 to 25 feet per minute.
Wrought iron. . . .30 feet per minute.
Brass 40 to 60 feet per minute.
For cast iron as found in Europe, we may assume 20
to 35 feet per minute. This is owing to the fact that
European iron is considerably harder.
SPEED OF SAWS, ETC.
Band saws for hot iron and steel run at about 200 to
300 feet per minute. Plain soft iron discs run at a rim
velocity of 12,000 feet per minute, and are sometimes used
to cut off ends of steel rails, jets of water playing on the
circumference of the saw.
320
The Advanced Machinist.
AVERAGE CUTTING SPEED FOR DRILLS.
The following table represents the most approved
practice in rate of cutting speed for drills ranging from -^
inch to 2 inches in diameter.
Diameter
of
Drills
Speed
on
Steel
Speed
on
Cast Iron
Speed
on
Brass
Diam ster
of
Drills
Speed
on
Steel
Speed
on
Cast Iron
Speed
on
Brass
|
1,712
855
2,383
1,191
3,544
1,772
iF
72
68
1 06
102
180
170
571
794
1,181
IT3TT
64
97
161
X
397
565
855
IX
58
89
150
Tff
3Ig
452
684
ITIT
55
84
143
M
265
377
570
\y^
53
81
136
$
227
183
323
267
489
412
$
50
46
77
74
130
122
1
163
238
367
I Yff
44
7i
117
M
147
214
330
1^6
40
66
H
133
194
300
JTF
38
63
I09
¥
112
168
265
1%
37
61
105
H
103
155
244
IT!
36
59
IOI
8
96
144
227
Ift
33
55
98
if
89
134
212
III
32
53
95
76
H5
I9I
2
3i
51
92
SIZE OF DRILLS FOR U. S. STANDARD TAPS.
Diam.
Threads
Diam.
Diam.
Threads
Diam.
Diam.
Threads
Diam.
of Tap
per inch
of Drill
of Tap
per inch
of Drill
of Tap
per inch
of Drill
K
20
ft
H
9
u
I3/
5
jI/4
tV
18
X
I
8
11
I#J
5
if6
H
16
iH
7
H
2
ijj
T$
14
1/4
7
i-fg
2M
4%
i|-|-
%
13
l#
6
*T5
4
2T\
fa
II
l)&
6
I-^g
2^
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y<
10
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5/2
lit
3
^
The Advanced Machinist.
321
TABLE OF EMERY WHEEL SPEEDS.
Diam.
Wheel.
Rev. per Minute
for
Surface Speed
of 4,000 ft.
Rev. per Minute
for
Surface Speed
of 5,000 ft.
Rev. per Minute
for
Surface Speed
of 6,000 ft.
i in.
15,279
19,090
22,918
2 "
7,639
9,549
n,459
3"
5,093
6,366
7,639
4 "
3,820
4,775
5,370
tec
3,056
3,820
4,584
«
2,546
3,183
3,820
I"'
2,183
1,910
2,728
2,387
3,274
2,865
10 "
1,528
1,910
2,292
12 "
1,273
i,592
1.910
14 "
1,091
1,364
i,637
16 «'
955
1,194
1,432
18 "
20 "
849
764
I,o6l
955
1,273
1,146
22 "
694
868
1,042
24"
637
796
955
30"
509
637
764
36 "
424
531
637
The above table designates the number of revolutions
per minute for specific diameters of emery wheels to cause
them to run at the respective periphery rates of 4,000,
5,600 and 6,000 feet per minute.
The medium of 5,000 feet is usually employed in
ordinary work, but in special cases it is sometimes desir-
able to run them at a lower or higher rate, according to
requirements.
The stress on the wheel at 4,000 feet periphery speed
per minute is 48 Ibs. per square inch; at 5,000 feet, 75 Ibs.;
at 6,000 feet, 108 Ibs.
322
The Advanced Machinist.
U. S. STANDARD SCREW THREADS.
4
Diameter of Tap
at Root of Thread.
fl " *
o
«*- a
O 'M ^ - W
Size of Tap Drill,
8-0
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Nominal
Diameter of
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||
giving a Clearance
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Sill*
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f
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A
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l^fl
Inches
Inches
Inches
Nearest 64ths
Inches
Nearest 64ths
Sq. In.
Pounds
X
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.I96
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162
.312
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3.719
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22300
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2.629
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Machinery, New York.
The Advanced Machinist.
323
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" Any shop which makes it a fixed rule to discharge
any man for any act, not distinctly malicious or re-
vealing incurable habits of carelessness or negligence,
will soon lose its best men, and the average of skill
and reliability in its force cannot fail to deteriorate.
"It is just the same the other way, too. A man
shouldn't be in too much of a hurry about discharging
his boss. His job calls for skill as much as any
other, and the skill that is required to do a first-class
job of bossing is just as rare, and takes as much sift-
ing and training to produce, as any other.
" To retain an employer it is necessary sometimes
to overlook some of his shortcomings. As he learns
by experience that it will not do to discharge every
man whenever he proves that he is not quite perfect,
so it is well to remember, on the other side, that you
can't run things very well or very long without a
boss, even if he may not be the most satisfactory boss
in the world. It is a rather poor boss who is not gen-
erally better than none at all."
TECUMSEH SWIFT.
INDEX
FOB THE ADVANCED MACHINIST.
ABRASIVE, definition, 215.
ACCESSORY, definition, 266.
ACCIDENTS AND HOW TO AVOID
THEM, note, 298.
ADDITION, 28.
Of decimals, 46.
Of fractions, 42.
AID TO THE INJURED, 297-316.
Note on the importance of the
subject, 297.
ALGEBRA, definition, 23.
ALUMINIUM, how to solder, 290.
AMERICAN STANDARD THREAD, 120.
ANGLE OR SPIRAL CUTTERS for
milling machines, illustrations,
188.
ARBOR PRESS, description and illus-
trations, 251-253.
ARC, complement of the, definition, 83.
ARISTOTLE, quotation from, 34.
ARITHMETIC, formulas, 22.
Note, 19
Summary of, 19-56.
AUTOMATIC SCREW CUTTING DIES,
238.
Illustrations, 234, 238, 239, 240, 241.
AUXILIARY MACHINES, 243-262.
BABBITT METAL, recipe for, 289.
BAN DAGES, how to make, 313.
BAND-SAWS, speed for cutting hot
iron, 319.
BEVEL PLANING TOOL, 161.
BIRMINGHAM GAUGES, illustrations,
92.
BLADES, flexible for hack-saws, 249.
BLEEDING, how to stop, 299, 300, 301.
Of three kinds, 299.
BLOCK, rope sheave, illustration, 270.
Snatch, illustration, 270.
BLUING BRASS, recipe, 294.
BOLT-CUTTING, speed for, 241.
Thread cutter, 235.
BONES, broken, how to treat in case of
accident, 302.
BORING-BAR, illustrations, 140, 141.
With adjustable cutter, description,
148, illustration, 150.
BORING MACHINES, horizontal, 142.
Taper holes in the lathe, illustra-
tion, 143.
Vertical, 147.
BORING MILL, advantages of, 140.
Description, 144-150.
Facing a valve in a, illustration, 147.
Illustrations, 138, 144, 146.
Tools used in a, illustrations, 149, 150.
BORING-OPERATIONS, 139-150.
BOSSES, gang, 286.
BRACKETS, definition, 21, 55.
BRASS, recipe for bluing, 294.
BRAZING CAST IRON, recipe, 291.
BROAD FINISHING TOOLS, descrip-
tion, 148 ; illustration, 149.
Nose planing tool, 161.
BROKEN BONES, the treatment for,
in case of accident, 302.
BUFF MACHINE, illustration, 273.
BURN MIXTURE, recipe, 306.
BURNS, treatment of , 305, 306,
325
326
Index.
CALCULATION, definition, 19.
CANCELLATION, 40.
CALIPERING MACHINES, illustrations,
87,88.
CARE OF SELF, 314.
CASTINGS, recipe for "pickling," 294.
CAST IRON, cutting angle for, 157.
Recipe for filling holes in, 296.
Surface speed for machining, 319.
CEMENT, for fastening paper or leather
to iron, 295.
CHANGE-WHEELS, illustration and
description, 122-128.
CHASERS, illustrations, 104, 105, 106,107.
Operation of, 104-108.
Note, 105.
CHUCKS FOR DRILLS, 206, 207.
The swivel, illustration and descrip-
tion, 159.
CIRCLE, circumference and area of a,
65-67.
Definitions, 65.
Degrees of a, note, 82.
Parts of a, 82.
Radius of a, definition and illustra-
tration, 82.
Rule for finding diameter of a, 66.
"CLAMPS," illustration and descrip-
tion, 268.
CLAPPER-BOX, illustration, 158.
CO, definition, 83.
COLLET, description and illustration.
25.
COMPLEMENT OF AN ARC, definition,
83.
CONSTANT, a, definition, 81.
COPPER, varnish for, recipe, 294.
To, iron or steel wire, recipe, 297.
COSECAN I OF AN ANGLE, definition,
82.
COSINE, definition and illustration, 82.
COTANGENT OF A CIRCLE, definition
and illustration, 82.
COUNTERSHAFT, illustration, 249.
CRANE, wall, illustration, 271.
CUBE, definition, 72.
CUTS, how to treat, 301.
CUTTERS, for milling machines, 188,
190, 192, 193.
Side and other, in operation, illus-
tration, 194.
CUTTER-SPEEDS, explanation for fig-
uring, description. 189.
CUTTING ANGLES, for cast and
wrought iron and brass, 157.
CUTTING-OFF MACHINES, descrip-
tion, 245.
Planer tool, 161.
Saw, description, 247, illustration,
247.
Tools, illustrated, 246.
CYLINDER, rule for finding the sur-
face of a, 69.
DECIMAL POINT, location of, 21.
DECIMALS, 44.
Reading of, 26.
DEFINITIONS, arithmetical, 20.
DEGREES OF A CIRCLE, note, 82.
DENOMINATE NUMBERS, 35.
DEPARTMENTS IN SHOPS, 283.
DEVICE, for setting planer and shaper
tools, 168.
Use on twist drills, illustration, 209.
DIAMOND-PO:NT PLANING TOOL, iei.
DIE HEAD, screw-cutting, description
and illustration, 259.
DIE OF POWER PUNCH, illustration,
232.
DIES, automatic bolt-cutting, illus-
trations, 234, 238, 239, 240, 241.
Lubrication of, 235.
Revolutions of, 241.
DIFFERENTIAL PLAN OF PAYMENT,
280.
DISCS, plain iron, speed for cutting off
ends of steel rails, 319.
Standard reference* illustration, 87.
The Advanced Machinist.
327
DIVIDING HEAD AND TAIL STOCK, 181.
Illustrations, 181, 183.
DIVISION, 32.
Of decimals, 47.
Of fractions, 43.
DODECAHEDRON, the, definition, 81.
DRESSING-TOOLS FOR EMERY
WHEELS, 268.
DRILL CHUCKS, description and illus-
trations, 206, 207.
Turret, illustrations, 257, 258.
DRILLING MACHINE, adjustable
reamer for, illustration, 2^3.
Description of parts, 203.
Drill chucks, illustration, 206.
Radial, 206.
Recipe for a cheap lubricant for, 292.
DRILLING MACHINE, shell reamer,
illustration, 209.
Socket or drill collet, description
and illustration, 205.
Speeds for twist drills, 210, 211.
Special forms of, 203.
Twist drill, grinding gauge, 209.
Vertical, illustration, 202.
DRILLING OPERATIONS, 201-211.
DRILLS, how to grind flat, 207.
Table of average cutting' speeds
for, 320.
Table of sizes for U. S. standard
taps, 320.
Table of speeds, 211.
Twist, illustration. 208.
Variations of, 205.
DRIVER AND DRIVEN WHEELS, 130.
ELECTRIC SHOCK, how to resuscitate
from, 309-312.
ELLIPSE, rule for finding area of, 68.
EMERY, description, in note, 226.
Grinders, illustrations, 212, 214, 215,
216, 218, 219; in operation, illustra-
tions. 220, 221, 222.
EMERY WHEEL DRESSING TOOLS,
illustration, 266.
Speeds, table, 321.
Grade of, by numbers, 225.
44 Points" relating to, 226.
EMERY WHEEL DRESSENG TOOLS,
stress per square inch when run-
ning, 321.
EMPLOYERS' responsibility to work-
men in case of accident 314. 316.
ENLARGING DRILL, illustration, 208.
"EQUIPMENT" IN SHOPS, 279.
EVOLUTION, 50.
EXPANSION OF A STEEL ROD, 84.
EXTRACTING BROKEN TOOLS, recipe,
295.
EYE, treatment for removing foreign
bodies, 308.
FACE OR STRADDLE MILL IN OPERA-
TION, 185.
FACTORS, definitions, 24, 30.
FEED MECHANISM, milling machine,
184.
Illustration, 184.
FELLOWS' GEAR SHAPER, illustra-
tion, 165.
FILES, equivalent grades of emery, 225.
FIVE REGULAR SOLIDS, illustration,
FOREMAN, who reformed shop, 284.
Model, 284, 285, 286.
FORMULA, definition, 22.
FRACTIONS, 37.
Addition of, 42.
Division of, 43.
Subtraction of, 42.
FRENCH SYSTEM OF MEASURES AND
WEIGHTS, 56.
FROST BITE, treatment for, 308.
FUSING POINTS OF TIN-LEAD AL-
LOYS, 292.
323
Index.
GANG BOSSES, 286.
GAUGE, U. S. standard, illustrations,
92,136.
GAUGE FOR MEASURING ANGLES,
illustration, 93.
GAUGES, adjustable parallel meas-
uring, illustration, 91.
Corrective standards, illustration,
87.
English or Birmingham, illustra-
tion, 92.
Inside micrometer, illustrations, 85,
86.
Internal and external limit, illus-
trations, 89, 90.
GAUGING ANGLE OF LATHE CEN-
TRES, 137.
GEAR SHARER, Fellows', illustration,
165.
Example of work, 160.
GENERAL MANAGER, 277.
GLOSSARY, definition, 20.
GREEK LETTER 7T, definition, 21.
GRINDING, a face or straddle mill,
illustrations, 220, 221.
A spiral tooth cutter, illustration,
221.
Cutting tools, 224.
GRINDING MACHINES, definition, 215.
Description of parts, 217.
Self-acting, universal and surface,
217; illustrations, 218, 219.
GRINDING OPERATIONS, 214-226.
Hardening, 226.
Sharpening a circular saw, illustra-
tion, 215.
Sharpening a twist drill, illustra-
tion, 214.
Sharpening a tap, illustration, 222.
GRINDSTONE TROUGH, illustration,
271.
Note relating to, 272.
HACK SAW BLADES, flexible, illustra-
tion, 249.
Magazine coil, description, 248.
Power, illustration, 248.
HEXAHEDRON, the, definition, 81.
HOG-NOSE ROUGHING TOOL, descrip-
tion, 148.
Illustration, 149.
ICOSAHEDRON, the, definition, 81.
INDEX- PLATE FOR CHANGE-GEAR
SHAFT, 133.
INVOLUTION, 53.
IRON, cast, recipe for brazing, 291.
Cutting angle for cast and wrought,
157.
IRON PIPE, table of sizes, 323.
JACK-SCREW," illustration, 269.
I "JIG," definition, 266.
I
Note, 266.
K
KEYSEATING MACHINE, illustration,
261.
KEYWAY CUTTING MACHINE, 172-174.
Illustration of, 174.
" KINK," shop, definition, 266.
The Advanced Machinist.
329
LATHE, arrangement of, for cutting
screws, 108.
Centers, manner of gauging angle
of, 137.
Pan, illustration, 264.
Screw cutting in the, 103-137.
LAYING OUT WORK, recipe for mark-
ing surface on steel or iron, 296.
LEAD, as an anti-friction metal, 293.
LEFT-HAND "SIDE" PLANING TOOL,
161.
LIME, use of, to keep shop floors clean,
recipe, 292.
LIMIT-GAUGES, illustrations, 89, 90.
LOGARITHM, definition, 23.
LUBRICANT, recipe for milling and
drilling, 292.
For use in cutting bolts and tapping
nuts, 296.
M
MACHINE, bolt cutting, 235-241.
Cutting-off, description, 245.
For buffing, illustration, 273.
For shaft straightening, illustra-
tion, 254.
Keyseating, illustration, 261.
Screwing, illustration, 235.
MACHINES, auxiliary, 243-262.
MANAGER, works or general, 277.
MANDREL, how driven into work, 25.
MARKING SOLUTION, recipe, 293.
Presses, illustration, 265.
MATHEMATICAL STUDIES, value of, 34.
MEASURING-MACHINE, standard
form, illustration, 87.
End rod, illustration, 85.
MEASURING MACHINES, TOOLS AND
DEVICES, 84.
MECHANICS' POCKET REFERENCE
BOOKS, note, 70.
MENSURATION, 58.
METAL, a, that will expand in cooling,
recipe, 296.
METER, definition, 56.
METRIC SYSTEM OF WEIGHTS AND
MEASURES, 56.
MILLING MACHINES, a cheap lubricant
for, 292.
Bevel or angle, in operation, illus-
tration, 196.
MILLING MACHINES, cutters, illustra-
tions, 185, 186, 188, 190, 192, 193.
Cutter in operation, illustration, 185.
Descriptions, 177-197.
Illustrations, 176, 178, 180.
MILLING CUTTERS, dividing head and
tail stock, description, 181 ; illus-
trations, 181, 182.
Feed mechanism, description and
illustration, 184.
Horizontal, plain, illustration, 180.
Horizontal with vertical head, illus-
tration, 178.
Operation of, 177-197.
Rose cutter in operation, illustra-
tion, 195.
Rule for finding the speed of cutters,
187.
Side cutter in operation, illustra-
tion, 194.
Traverse feed, 191.
Used with keyseating machines,
sizes of, 261.
MILLING MACHINE, "universal," 177;
illustration, 176.
Vise, description and illustration,
183.
MONITOR LATHES, why so named, 254.
MULTIPLICATION, 30.
Of decimals, 46.
Of fractions, 42.
330
Index.
N
NEEDLE FOR "SCRIBER," 294.
NICKEL-PLATING, solution, recipe, 293.
NOTATION, 25.
Arabic, method of, 25.
Roman, 27.
NUMBER, a compound, 35.
A simple, 35.
NUMBERS, definition, 24.
Denominate, 35.
Powers of, 54.
Roots of, 54.
NUMERATION, 25.
Table, 26.
OCTAHEDRON, the, definition, 81.
OIL-PUMPS, described, 235, 237.
"ORGANIZATION," in shop manage-
ment, 279.
PAN, shop, illustration, 262.
PARALLELOGRAM, definition, 63.
PARTS OF A CIRCLE, 82.
PATTERN SHOP, a model, 283, 284.
PENTAGON, definition, 64.
PERSON, an injured, how to carry, 303,
304.
"PICKLING" CASTINGS, recipe, 294.
"PIECE-WORK," definition, 280.
PIPE, rule for finding sectional area of
a, 68.
Wrought iron, table of sizes, 323.
PLANER, the open side, illustration
and description, 159.
PLANER CENTERS, illustration, 160.
PLANER OPERATION, centers, 160.
PLANER TOOLS, device for setting, 168.
PLANING, tools used in, 15r.
PLANING MACHINE TOOLS, descrip-
tion and illustration, 161.
Illustrations, 152, 154, 159.
PLANING OPERATIONS, 153-174.
Cutter or cross-bar head, illustra-
tion, 158.
Cutting tool, illustration, 156.
Cutting tool, speed of, 156.
Device for setting tools, 167 ; illus-
tration, 168.
Tool post and clapper head, the, 157.
PLANNING A SHOP, 282.
PLANS OF PAYMENT, piece work, dif-
ferential and premium, 280, 281.
" PLANT," definition, 279.
PLATE STEEL AND IRON GAUGES,
illustration, 92.
PLATEN, definition, 157,
"POINTS," relating to emery wheels,
226.
Relating to grinding operations, 222.
POLISH FOR WROUGHT STEEL, 290.
POLISHING MACHINE, illustration, 273.
POLYGON, definition, 61.
POWERS OF NUMBERS, 55.
PREMIUM PLAN OF PAYMENT, 281.
PRESS, arbor, description and illustra-
tions, 251-253.
PRESSES, properly punches, 229.
PROPORTION, or rule of three, 48,
PROTRACTOR, bevel, illustration, 94.
PUMP, for lubricating with oil, 235, 237.
PUNCH END OF MACHINE, illustra-
tion, 231.
PUNCHING AND SHEARING, similar
operations, 230.
PUNCHING AND SHEARING MA-
CHINE, eccentric driven, illus-
tration, 231.
Illustrations, 228, 231.
Lever punching, description, 233;
illustration, 231.
Presses for stamping, 229.
Why combined, 229.
PUNCHING AND SHEARING OPERA-
TIONS, 229-234,
Action of the punch, 230; illustra-
tions, 231, 232.
PUNCHING TOOLS, set of , description,
The Advanced Machinist.
33t
QUANTITY, definition of, 24.
| QUOTATIONS, 274, 276, 288.
RADIAL DRILL, description, 205; illus-
tration, 200.
RATIO, definition, 22, 48.
REAMER, adjustable, description, 148;
illustration, 150.
Adjustable shell, 209.
Finishing, illustration, 208.
Fluted shell, 209.
For milling machines, illustration,
194.
RECIPES, useful, 287-316.
RECTANGLE, definition, 63.
REDUCTION, 35.
Of decimals, 45.
Of fractions, 38.
RESPONSIBILITY OF EMPLOYERS, to
workmen in case of accident, 314-
316.
RIGHT HAND SIDE PLANING TOOLS,
161.
ROMAN NOTATION, 27.
ROOT, square, 50.
ROOTS OF NUMBERS, 54.
ROPE SHEAVE BLOCKS, illustrations,
270.
ROSE CUTTER FOR MILLING MA-
CHINE, 192.
ROUGHING DRILL, illustration, 208.
Tools, description, 148 ; illustration,
149.
ROUND-NOSE TOOL, description, 148;
illustration, 149.
RULE, addition, 29.
Addition of decimals, 41.
Addition of fractions, 42.
Adjusting change wheels, 122-130.
Cancellation, 41.
Division, 32, 33.
Division of decimals, 47.
Division of fractions, 43.
Extracting square root, 50, 51.
For notation, 26.
RULE, Multiplication, 30.
Multiplication of fractions, 42.
Reduction of fractions, 38.
Subtraction, 29.
Subtraction of decimals, 46.
Subtraction of fractions, 42.
RULE FOR FINDING, the diameter of a
circle, 65, 66.
The length of a circle, 65, 66.
The solidity of a cone, 77.
'The solidity of a cylindrical ring,
76.
The solidity of a pyramid, 78. 79.
The solidity of a segment of a
sphere, 75.
The solidity of an irregular solid, 80.
The solidity or capacity of any fig-
ure in the cubical form, 71, 72.
The speed for milling cutters, 187.
The surface and contents of the five
regular solids, 81.
The surface of a cylinder, 69.
The surface of a sphere, 70.
RULE FOR FINDING THE AREA, of a
circle, 67.
Of an ellipse, 68.
Of a parallelogram, 63.
Of a pentagon, 64.
Of a polygon, 64.
Of a rectangle, 63.
Of a square, 62.
Of a trapezium, 61.
Of a triangle, 60.
RULE FOR FINDING THE CONTENTS,
Of a hemisphere, 74.
Of a rectangular solid, 72.
Of a f rustrum of a cone (cubic), 78.
Of a solid cylinder (cubic), 76.
Of a sphere (cubic), 73.
RULE FOR PROVING, division, 34.
Multiplication, 30.
Multiplication of decimals, 46.
332
Index.
RULE FOR PROVING, the correctness
of addition, 28.
RULE OF THREE, 48.
RULE FOR USING THE VERNIER, B. &
8., 97.
RUST, to protect bright work from,
recipe. 394.
Iron, recipe for removing, 291.
On tools, to prevent, recipe, 296.
RUST-JOINT COMPOSITION, 295.
SADDLE, illustration, 158.
SAWS, speed of, 319.
SCALDS, treatment of, 305, 306.
Important note, 305.
SCREW-CUTTING DIE-HEAD, descrip-
tion and illustration 259.
Example showing use of index
plate, 133.
Machine, 235.
Section of seven pitch V-thread,
129-134.
SCREW-CUTTING IN THE LATHE,
103-137.
American standard thread, illus-
tration, 120.
Change wheels, 122-130.
Cutting a double square thread,
118; illustration, 113.
Cutting a single square thread,
illustration, 113.
Gauge for setting in tool, illustra-
tions, 111, 112.
Hand tools, illustrations, 104, 105,
106, 107.
Head screw, the, 124.
Illustrations, 104-138.
Pitch of screw, 124.
The cross-slide feed screw, illustra-
tion, 116.
V-thread, illustration, 119.
With automatic cutting tools, 108-
137; iJ lustrations, 109, 110, 111, 112.
Without changing the wheels, 132-
135.
SCREW-JACK, illustration, 269.
SCREW THREADS, U. S. Standard,
table, 322.
"SCRIBER," sewing needle for, 294.
SELF, care of, 314.
SET OF PUNCHING TOOLS, descrip-
tion, 232.
SHAFT-STRAIGHTENING MACHINES,
illustration, 254.
SHANK CUTTER FOR MILLING MA-
CHINE, 191.
SHAPING MACHINE, description, 163-
168; illustrations, 163, 164.
Fellow's gear, 164 ; illustrations, 165,
166, 167.
Fellow's gear, operation of, 166.
Setting tools in, device for, 167
illustration, 168.
Speed of Tool for, 163.
Travelling head, 163.
SHEET METAL GAUGE, U. S., illustra-
tion, 92.
SHEARS, definition, 229.
SHOCK, electric, how to resuscitate
from, 309-312.
SHOP, planning a, 282; note, 282.
SHOP FLOORS, use of lime to keep
clean, 292.
"SHOP-KINKS," definition, 266.
SHOP MANAGEMENT, 275-286.
SHOP-PANS, illustrations, 262-264.
SIDE PLANING TOOL, 161.
And other cutters in operation,
illustrations, 194-197.
SIGNS, arithmetical, 20.
SINE, definition, 82.
SKIVING TOOL, description, 148; illus-
tration, 149.
SLOT, provided for drill, 205.
SLOTTING MACHINE, description, 169-
174; illustration, 170.
For cutting keyways, 172; illustra-
tion, 174.
The Advanced Machinist.
333
SLOTTING MACHINE, Operation, 169 ; |
illustration, 173.
Relief-tool block, 172; illustration.
172.
SNATCH-BLOCK, illustration, 270.
SOCKET FOR DRILL, description and
illustration, 205.
SOCKETS, size of, 205.
SODA WATER FOR DRILLING, 292.
SOLDERING FLUIDS, recipe, 296.
SOLDERING IRON, how to tin, 291.
SOLDERS, recipes for, 290.
SOLIDS definition, 71.
Five regular illustration, 80.
SPEED, for bolt cutting, 241.
Of emery saws, 319.
Of emery wheels, table, 321; note,
224.
SPHERE, rule to find the surface of a,
70.
SQUARE ROOT, 50.
STOCKING PLANING TOOL, 161.
STRIPPER, OR PULL-OFF, OF POWER
PUNCH, illustration, 232.
SUBTRACTION, 29.
Of decimals, 46.
Of fractions, 42.
SUN OR HEAT STROKE, treatment
for, 307.
SUPERINTENDENTS, 277.
SURFACE FOR LAYING OUT WORK,
recipe, 296.
SURFACE SPEEDS OF IRON, STEEL
AND BRASS, table, 319.
SURFACES, definition, 60.
SWING FRAME OR SWIVEL-HEAD, 11-
lustration, 158.
SWIVEL APRON, illustration, 158.
SYMBOLS, ABBREVIATIONS AND DEFI-
NITIONS, 20-24.
"SYSTEM" IN SHOP MANAGEMENT,
quotation from Chordal's letters,
278.
TABLE, of average cutting speeds for
drills, 320.
Of cutting angles, 157.
Of cutting speeds for dies, 241.
Of fusing points of tin-lead alloys,
292.
Of the grades of emery, 225.
Of Roman notation, 27.
Of speeds for emery wheels, 321.
Of speeds for milling cutters, 189.
Of speeds for twist drills, 210, 211.
Of standard sizes of wrought iron
pipe, 323.
Of surface speeds. 319.
Showing the periphery speed of
milling cutters, 191.
TABLES USEFUL FOR MACHINISTS,
319-323.
TJ. S. Standard screw-thread, 322.
TANGENT OF AN ANGLE, definition
and illustration, 83.
TAP, sharpening a, illustration, 222.
TAPPING NUTS, lubricant for, 296.
Speed table for, 241.
TAPS, adjustable collapsing, descrip-
tion and illustration, 259.
TETRAHEDRON, the, definition, 81.
TIN, to, a soldering iron, 291.
TIN-LEAD ALLOYS, fusing points of,
292.
TOOL, angle for planer, table, 157.
Broad finishing, description, 148;
illustration, 149.
Four-lipped roughing drill, 150.
Hog-nose roughing, description, 148 ;
illustration, 149.
Round-nose, description, 148; illus-
tration, 149.
Side, description, 148; illustration,
149.
Skiving, description, 148; illustra-
tion, 149.
334
Index.
TOOL CHEST, illustration, 273.
TOOL-GRINDER, wet, illustration. 212.
TOOL-POST, description, 157 ; illustra-
tion, 158.
TOOL-POST APRON, illustration, 158.
TOOLS, broken, how to extract, 295.
Cutting off, illustration, 246.
To prevent rust on, recipe, 296.
TRAVELING-HEAD SHAPER, 163; illus-
tration, 162.
TRAPEZIUM, definitional.
TRIANGLE, definition, 60.
TRIGONOMETRY, definition, 83.
TURNING AND BORING, operation of,
103.
TURRET, fitted on the bed of a lathe,
illustration, 255.
TURRET-DRILL, illustrations, 257, 258.
TURRET LATHE, advantages of, 256;
illustration, 256.
TURRET LATHES, description in note,
254.
TURRET MACHINES, description, 254.
TWIST DRILLS, illustration, 208.
Note, 210.
Sharpening, illustration, 214.
Table of speeds for, 210.
u
UNIVERSAL MILLING MACHINE, de-
scription, 177 ; illustration, 176.
USEFUL RECIPES, 287-316.
UTILITIES AND ACCESSORIES, 263,274.
UTILITY, definition, 265.
VARNISH FOR COPPER, recipe, 294.
VERNIER, the, and its use, 95 99; illus-
trations, 95, 96, 98, 99.
VERTICAL DRILLING MACHINE, 203.
VERSED SINE, definition and illustra-
tion, 82.
VISE FOR MILLING MACHINE, descrip-
tion and illustration, 183.
w
WALL CRANE, illustration, 271.
Drilling machine, description, 204:
illustration, 198.
WATER, to keep from freezing, recipe,
297.
WET TOOL GRINDER, 217; illustration,
21','.
WHITWORTH
120.
THREAD, illustration,
WORKS MANAGER, 277.
WOUNDS, how to treat, 298, 299.
Recipe for solution for washing,
301, 302.
Two ways of healing, 302.
"WRINKLE," definition, 266.
WROUGHT STEEL, polish for, 290.
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engineers and others having a knowledge of electricity
and capable of operating or supervising the running of elec-
trical machinery. To such persons this pocket-book will be
found a great benefactor, since it contains just the information
that is required, explained in a pratical manner*
Plan of Study
The following is a par-
tial list of the topics dis-
cussed and illustrated :
Conductors and Non-
Conductors ; Symbols,
abbreviations and defini-
tions relating to electric-
ity; The Motor ; The Care
and Management of the
Dynamo and Motor.
Electric lighting ; Wir-
ing; The rules and re-
quirements of the Na-
tional Board of Under-
writers in full ; Electrical
Measurements.
The Electric Railway;
I^ine Work: Instruction
and Cautions for linemen
and the Dynamo Room ;
Storage Batteries ; Care
and Management of the
Street-Car Motor ; Electro
Plating.
The Telephone and
Telegraph ; The Electric
Elevator; Accidents and
Emergencies, etc., etc.
One-third of the whole book has been
devoted to the explanation and illustrations
of the dynamo, and particular directions relat-
ing to its care and management ; — all directions
being given in the simplest and kindly way to assist rather
than confuse the learner.
It contains 550 pages with 300 illustrations of electrical ap-
pliances ; it is bound in heavy red leather, (size 4^x6J£ for the
pocket), with full gold edges and is a most attractive hand-
book for Electricians and Engineers.
PRICE, $2, Postpaid
THEO. AUOEU & CO.
63 FIFTH AVENUE, NEW YORK
II
EXAMINATIONS $2
* I 'HIS work is an important aid to engineers of all grades,
and is undoubtedly the most helpful ever issued relat-
ing to a safe and sure preparation for examination. It
presents in a condensed form the most approved practice in the
care and management of Steam Boilers, Engines, Pumps,
Electrical and Refrigerating Machines, also a few plain rules
of arithmetic with examples
of how to work the prob-
lems relating to the safety
valve, strength of boilers
and horse power of the
Steam Engine and Steam
Boiler.
It contains various rules,
regulations and laws of
large cities for the examina-
tion of boilers and the
licensing of engineers. It
contains the laws and reg-
ulations of the United States
for the examination and
grading of all marine en-
gineers.
The book gives the under-
lying principles of steam
engineering in plain lan-
guage, with very many sam-
ple questions and answers likely
to be asked by the examiner.
It also gives a short chapter on the " Key
to Success" in obtaining knowledge necessary
for advancement in engineering.
This helpful volume contains 300 pages of valuable informa-
tion not elsewhere obtainable ; it is bound in rich red leather
with full gold edges and titles ; it measures 5x7}$ inches and
weighs twenty-two ounces.
PRICE, $2, Postpaid
THEO. AUOEL * CO., 63 FIFTH AVENUE, NEW YORK
12
STEAM BOILER PRACTICE $2
THIS book of Instruction on
boiler-room practice will be
of great help to firemen, en-
gineers and all others who
wish to learn about this impor«art
branch of Steam Engineering.
It treats on materials, coals, wood,
coke, and oil and gas, fuels, etc., their
composition, properties, combustive
value, also on combustion and evap-
oration.
HRRfflTiPiil Giving the practical rules to be
UkKlitUlMlLllkgjM observed in firing with various fuels,
management of steam boilers, pre-
„____—.._ yention of foaming, tools and fire
'IHIIMiMil irons; covering stationary, marine
•MiHIilfcAii an(j locomotive boilers.
It enumerates sixty important
points of cautions to be observed in
the proper management of boilers.
It contains a description of and full
treatise on stationary, marine and
locomotive boilers, and the historical
development of boilers ; specifications
for boilers; riveting; bracing; rules
for finding pressure or strain on
bolts.
It gives inspectors rules relating to
braces in steam boilers. Also rules
and tables for calculating areas and
steam and water space of boilers.
It treats on boiler tubes, construc-
tion and drawing of boiler sections ;
defects and necessary repairs ; inspec-
tion of steam boilers ; mechanical
stokers' corrosion and scale, boiler
compounds, feed water heaters,
injectors, pumps, boiler settings;
pipes and piping ; steam heating,
chemistry of the furnace ; boiler
making ; plumbing, and hundreds of
other useful subjects.
It states several plain rules for the
calculation of safety valve problems
and those sanctioned by the U. S.
inspectors.
The volume has 330 pages and 185 illustrations and di-
agrams. It is 6x8^ in. in size and weighs 28 ounces. The
binding is uniform with that of the " Calculations " and " Cat-
echism of the Steam Engine," being bound in heavy green cloth,
with ornamental titles and edges in gold.
PRICE, $2, Postpaid
THEO. AUOEL & CO.,
63 FIFTH AVENUE, NEW YORK
c
13
CALCULATIONS FOR ENGINEERS $2
THE Hand Book of Calculations
is a work of instruction and
reference relating to the
steam engine, the steam boiler, etc.,
and has been said to contain every
calculation, rule and table necessary
to be known by the Engineer, Fire-
man and a steam user.
Giving a complete course in Mathe-
matics for the Engineer and steam
user; all calculations are in plain
arithmetical figures, so that the av-
erage man need not be confused by
the insertion of the terms, symbols
and characters to be found in works
of so-called "higher mathematics."
Mechanical Powers; Natural or
Mechanical Philosophy ; Strength of
Materials ; Mensuration ; Arithmetic ;
Description of Algebra and Geom-
etry.
Tables of Weights, Measures,
Strength of Rope and Chains, Pres-
sures of Water, Diameter of Pipes,
etc. ; The Indicator, How to Compute ;
The Safety Valve, How to Figure ;
The Steam Boiler ; The Steam Pump ;
Horse Powers, How to Figure for
Engines and Boilers ; Steam, What It
Is, etc.
Index and Useful Definitions.
This work contains 330 pages and 150 illustrations ; it is
durably and handsomely bound, uniform in style and size with
the " Instructions for the Boiler Room " and the " Catechism oi
the Steam Engine ;>r it has gold edges and titles, ana weighs
over 28 ounces.
PRICE, $2, Postpaid
THEO. AUDEL & CO., 63 FIFTH AVENUE, NEW YORK
14
STEAM ENGINE PRACTICE $2
| NEW j
CATECHlsl
"It has been well said that en-
§ineers are born, not made ; those in
euiand to fill the positions created
by the great installations of power-
producing machinery now so com-
mon, are men who are familiar with
the contents of good books, and as
well, are the product of a hard bought
practical experience."
rHIS work is gotten up to fill a
long- felt need for a practical
book. It gives directions for
gines that are to-day in the market.
A list of subjects, which are fully
yet concisely discussed, are as follows :
Introduction ; The Steam Engine ;
Historical Facts Relating to the Steam
Engine: Engine Foundations; The
Steam Piston; Connecting Rods;
Eccentric; Governor; Materials;
Workmanship; Care and Manage-
ment; Lining up a Horizontal or Ver-
tical Engine ; Lining Shafting; Valve
Setting ; Condensers ; Steam Separa-
tors ; Air, Gas, and Compressing En-
gines: Compounding; Arithmetic of
the Steam Engine; Theory of the
Steam Engine ; Construction. e
There also is a description of nu-
merous types of the engines now in
operation, such as the Corliss, Westing-.
house, and many others.
The book also treats generously
upon the Marine, Locomotive and Gas
Engines.
This is a rarely fine book, handsomely bound in green silk
cloth, with full gold edges and titles ; it contains 440 pages, 325
illustrations ; in size it is 6x8J4 inches, and weighs 2 pounds.
PRICE, $2, Postpaid
THEO. AUDEL & CO.,
63 FIFTH AVENUE, NEW YORK
15
STEAM ENGINE INDICATOR $1
f I ^HE work is designed for the use of erecting and operating
engineers, superintendents, and students of steam engineer-
ing, relating ; as it does, to the economical use of steam.
The following is a gen-
eral outline of the subjects
denned, illustrated and pre-
sented most helpfully in
the book.
Preparing the Indicator
for use; Reducing Mo-
tions ; Piping up Indicator ;
Taking Indicator Cards ;
The Diagram ; Figuring
Steam consumption by the
diagram; Revolution Coun-
ters; Examples of Di-
agrams; Description of
Indicators; Measuring Di-
agram by Ordinates ; Plani-
meters; Paragraphs, Ta-
bles, etc.
He who studies this
work thoughtfully will reap
great benefit and will find that there
is nothing difficult or mysterious about the
use of the Steam Engine Indicator. This knowl-
edge is necessary to every well-informed engineer and will
undoubtedly be highly appreciated and a stepping-stone toward
promotion and better things.
The work is fully illustrated, handsomely bound, and Is in
every way a high grade publication.
PRICE, $1.00
THEO. AUDEL & CO.. 63 FIFTH AVENUE, NEW YORK
16
TELEPHONE ENGINEERING $t
TE " A B C of the Telephone " is a book valuable to all
persons interested in this ever-increasing industry. No
expense has been spared by the publishers, or pains by
the author, in making this the most comprehensive
handbook ever brought out relating to the telephone.
TABLE OF CONTENTS
29 CHAPTERS
The Telephone Apparatus and its
Operation ; A Brief Survey of the The-
ory of Sound, Necessary to an Under-
standing of the Telephone ; A Brief
Survey of the Principles of Electric-
ity; Electrical Quantities; History
or the Speaking Telephone ; I,ater
Modifications of the Magnet Tele-
phone ; The Carbon Microphone
Transmitter ; The Circuits of a Tele-
phone Apparatus ; The Switch Hook
and its Function in Telephone
Apparatus ; The Switchboard and the
Appliances of the Central Station ;
The Operator's Switch Keys and
Telephone Set; Improved Switch-
board Attachments ; Switchboard
lyamp Signals and Circuits ; The Mul-
tiple Switchboard; lyocally Inter-
connected or Multiple Transfer
Switchboard ; Exchange Battery Sys-
tems ; Party I^ines and Selective
Signals ; Private Telephone I^ines
and Intercommunicating Systems ;
Common Return Circuits ; Private
Telephone lyines and Intercommuni-
cating Systems; Full Metallic Cir-
cuits; I/arge Private Systems and
Automatic Exchanges ; Devices for
Protecting Telephone Apparatus
from Electrical Disturbances; The
General Conditions of Telephone I<ine
Construction ; Telephone Pole lyines ;
Wire Transportations on a Pole I^ine.
Telephone Cables and their Use in
Underground and Pole I^ines ; Circuit
Balancing Devices; The Microtele-
phone ; Wireless Telephony ; Useful
Definitions and Hints on Telephone
Management.
WITH READY REFERENCE INDEX
The volume contains 375 pages, 268 illustra-
tions and diagrams ; it is handsomely bound in
black vellum cloth, and is a generously good
book without reference to cost.
PRICE, $1, Postpaid
THEO. AUDEL & CO.
63 FIFTH AVENUE. NEW YORK
Hawkins* Dictionary, $3.50
THIS volume
is the most
useful book
in Mechanical
Literature.
If constantly
referred to will
enable the stu-
dent to acquire a
correct knowl-
edge of the
words, terms and
phuases in use in
Mechanical En-
gineering and its
various branches
^Its greatest
value lies in this:
that no man rep-
resenting the me,
chanical profess-
ion can find
excuse fer not
knowing the use
and meaning of
the terms used in
his work.
HAWKINS1
explains and de-
fines in plain
language the use
of all words and
terms now used
or heretofore
used in the
Mechanic Arts.
Trades and
Sciences.
It JS_ an unequaled reference work, and is the one book of per-
manent value no student or expert should dispense with;
Complete from A to Z. Highly endorsed.
Contains 704 pages, handsomely bound, price $3.50
postpaid. Satisfaction guaranteed.
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