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ANICAL EDITIO N 

INCLU Dl NG THE 

American Engineer 




Established 1832 



INDEX TO VOLUME LXXXVII 

1913 



^ 

,-' 



ALSO OF THE 



DAILY RAILWAY AGE GAZETTE 



ISSUED DURING THE 



M. M. AND M. C. B. CONVENTIONS 



INDEX, 1913 



VOLUME LXXXVII 



Accidents on electric railways 130t 

Accumulators, Hydro-pueuinatic, Watson- 

Stillman Co AS', 1421* 

Acetylene mantle lamp 1468 

Acme Machine Tool Co.. Turret lathe 677' 

Acme Supply Co., Car window 1499* 

Acme Supply Co., Diaphragm 1530* 

Acme Supply Co., Diaphragm attachment... 1503* 
Advertising pages, appearance of, in .tnicr- 

ican Engineer 62J 

Aeroplane Bight, Record for 366t 

African railways. Gage of 141t 

Air brake apparatus. Grinding piston rings. . 132* 
Air Brake .\ssociation (see also Meetings). 



Air Brake Association Convention. 

(Rcforls and Discusswns.) 

Air hose failures 329 

Freight trains. Operating long 286* 

Quick action, Undesired, its prevention 

and remedy 317 

Secretary's report 286 

Steam heat traps. Location of 328 

Triple valves, Will they operate as in- 
tended? 319* 

Air brake, Care and maintenance of, by 

Ralph Wolfe 265 

Air brake. Electro-pneumatic 95 

Air brake hose 581, 579§. 1506§ 

Air brake hose, by J. S. Sheafe 116*. 618* 

Air brake hose coupling, Sheafe ZZl* 

Air brake hose failures, by T. W. Dow.... 329 

Air brake hose label 618* 

Air brake hose specification, M. C. B 1509* 

Air brake safety attachment, Sauvage 1423* 

Air brake, triple valve. Tool for repairing. . 625* 

Air brake. United States 508* 

Air brake valve, Sauvage 1468* 

Air brake. Variable load, Bettendorf 1465* 

Air brake work. Small face plate for 253* 

Air brakes. Operation of triple valves 319* 

Air brakes. Testing slide valve feed valves 

in roundhouse 545* 

Air brakes, Undesired quick action of 317 

Air clamp for drill press, M. K. & T 81 * 

Air compressor. Gasolene driven 1467* 

Air hammer for boiler shops, Frisco 191* 

Air hammer, "Little David" 332* 

Air hose coupling 332* 

Air intake for car window. Garland 564* 

Air motors, .-\ngle attachment for, B. & O. . 22* 

Air pump. Compound, locomotive 104* 

Air pump. Oiling the air cylinders of 1368* 

Air pump steam head repairs 605* 

Air pump testing stands. Frisco 375* 

Air pump valves. Protecting in shipment, 

C. & N. \V 132* 

Air sander for interurban cars 482* 

Alaska. Railwav in 390t 

Alcohol heater car. Tests of 441* 

Alcohol Heating & Lighting Company, Tests 

of car 441* 

Alden, C. L.. Freight car troubles 266 

Allen. G. G., Rolling mills at scrap docks. . 305 

Alloys. Melting point of commercial copper 640t 

Altitude record 84t 

American Car & Foundry Co.. Annual re- 
port 461 

American Car & Foundry Co., Car, box, P. 

& R 211* 

.■\merican Car & Foundry Co.. Car, express 

refrigerator 1 49* 

American Car & Foundry Co., Car, postal, 

C, M. & St. P 1410* 

American Car & Foundry Co., Car, postal, 

Wabash, 60-foot steel 609* 

American Car & Foundry Co., Car, refrig- 
erator. Union Pacific 263* 

American Car & Foundry Co., Car, steel 

frame box, Frisco 555* 

American Car & Foundry Co., Folding lava- 
tory 1523* 

Page numbers under 1,CC0 refer to Railwav Age Ga=e 
■5 editorial: 



erican Electric Railway .Association con- 

ention announcement 571 

erican Engineer, Change in name 283§ 

erican Flexible Bolt Lo., Flexible bolt.. 1299* 



American Locomotive Company, 

.\nnual report 514 

-Associated Lines standard locomotive.. 6' 

Large narrow gage locomotive 20* 

g. Improved 331* 



Locomotiv 
Locomotiv 
Locomotiv 
Locomotiv 



type 



nd Tr 



type. Lake Shoi 
Locomotive, 4-6-2 type, D. L. & V 
Locomotive, 4-6-2 type, Erie . . . . 
Locomotive, 4-8-2 type. Mo. Pac, 
erican Mason Safety Tread Co., cai 
f Safety meeting. 



362* 
641* 
ik . 1359* 
; .. 231* 

1390* 

1392* 

.... 583* 
step 1499* 
680 



American Piston Company. Graphometal 

packing 160' 

American Railway Master Mechanics' Asso- 
ciation (see Master Mechanics' Associa- 

American Railway Tool Foremen's Associa- 
tion (see Tool Foremen's -Association). 

American Steel Foundries, Car truck experi- 
ments 42* 

American Society of Mechanical Engineers, 
(see also Meetings). 



American Society of Mechanical Engi- 
neers. 

(Papers and discussions.) 

Car. Box. Steel frame, bv R. W. Bur- 
nett 65 1 * 

Car, Box, Steel underframe, by 



Rink 



Car, Passenger, Design of steel. 

Locomotive, Selection of 

Locomotive, Selection of. Discussion 

by F. F. Gaines 

Locomotive. Selection of. Discussion 

by A. W. Gibbs 

Locomotive, Selection of. Discussion 

by G. R. Henderson 

Locomotive. Selection of. Discussion 

by S. Hoffman 

Locomotive. Selection of. Discussion 

by W. F. Kiesel 

Locomotive, Selection of. Discussion 

by H. H. Vaughan 

Locomotive, Selection of. Discussion 

by C. D. Young 

American Tool Works Co., Geared head 

lathe 

American Tool Works Co., Improved radial 

drill 

American Vanadium Co.. Service of rods 

American Vanadium Co., Test of driving 

wheel tires 

Ames. John McE., Underframe, steel pas- 



657 



1. H. A.. Inactive and obsolete stock 298 

ck. Improved. Kendrick 1265* 

?s. defective on railway rolling 



Andei 
Angle 
Appli; 



.Appointments in the mechanical department 



Apprentii 
.Apprentii 
.-\pprentii 



Fe. 



311* 



struction 

schools on the Erie 

, number on 111. Cent, and Cent. 

of Ga 249* 

.Apprentices, training 348§ 

Apprenticeship, cost of. 111. Cent, and Cent. 

of Ga 

Apprenticeship, description of system on 111. 

Cent : 249* 

Apprenticeship, moving pictures in 174J 



80* 



249* 



Apprenticeship on the 111. Cent 249* 

Apprenticeship paper at General I'oremen's 

convention 417 

Apprenticeship training, .Address by (_i 



i asford 



351 
595* 



Expansion, Boston & Maine. 

Arch bars, Mirror for inspecting 96* 

Arch tube cleaner 1300* 

.Arch tubes, Tools for inserting 28* 

-Argentina, New railway mileage in 30t 

Argentina, Railway difhculties in 404t 

.Argentine, Innovations on passenger cars in 640t 

Arm rest. Hinged, for cab 241* 

Arnold, B. H., Motor cars 324* 

.Ashmore, C. D., Repairs to main rods 29* 

Ashton \'alve Company, Wheel press record- 
ing gage 447" 

Asia Minor, Railway construction in 144t 

Associated Lines, Standard locomotives 5* 

.-\tlantic City conventions. List of exhibitors 

and representatives 1267 

Atlantic Coast Line. Boiler tube rack 606" 

Atlantic type locomotives. Possibilities of. 

Discussion by VV. F. Kiesel, Jr 11 

Attachment for countersinking on drill press, 

B. & 22* 

Australia, Change of gage in 344t 

Australia, Railway extension in 402t 

-Autogenous welding in locomotive fireboxes. 670* 

Automatic connector. Durbin 454* 

Automobile car. Steel frame, P. R. R 1492* 

.Aviation record 71t. 212t, 316t 

Axle design for gondola car 381* 

lathe output. Increasing, by C. 



Dicke 



34» 



-Axle lighting system. Santa Fe 392* 

les. Heat treated steel 1366 

les. Interchangeable wide and narrow 

!age 30t 

ers pipe clamp 234* 



F. H.. Portable 



ss. C. & N. W. 
vet forge, P. S 



Babcock safety water gage 

Barcalo Mfg. Co., Wrench 

Barney S: Smith Car Co., End construction 

for steel cars 

Barnev & Smith Car Co., N. V. C. coach.. 
Barnum. M. K., goes to Baltimore & Ohio. 
Basford. G. M., You have received, what 



ill 



giv 



R. 



351 



for comparing machine tools. _ 

114§ 

r 568* 

524t 

Radial drill 511* 



Bates, Henry A.. Non- 
Batterv, Lead storage 
Baush' Machine Tool O 
Baxter charcoal car he 



^ibratii 



451* 



Baldwin Locomotive Works. 

East Chicago plant 345 

Hodges trailer truck 74* 

Locomotive, Associated Lines, standard 6* 

2-8-2 type. 111. Cent 362* 

2-8-2 type, Lehigh Valley. 1408* 

4-6-2 type. New Haven... 1293* 

4-6-2 type, Santa Fe 525* 

2-8-2 type, Santa Fe 525* 

1 axle lighting generators 

453*, 1466* 

Bali joints. Machine for turning 603* 

Ballast cars. Repairing 608^ 

Baltic type locomotive 190 

Baltimore & Ohio, Cumberland terminal 591* 

Baltimore & Ohio, Driving box kinks 75* 

Baltimore & Ohio engine house for Mallets. 5775 

■e & Ohio locomotive shop kinks.... 21* 

-e & Ohio postal car lighting tests. 212* 

four-point car truck 1 502* 

charcoal car heaters 451* 

, Railwav ties in 574t 



Locomot 
Locomoti\ 
Locomoti\ 
Locomoti\ 
Locomotiv 
Ball bearings 



Baltii 



1.000 



Raiheay Age Gazette 



Illustrated article 



345486 



1913— RAILWAY AGE GAZETTE, MECHANICAL EDITIOX— Indt 



Baldwin Locomotive Works — (cont.) 

Belt record, W. & L. E 370* 

Belts, Slipping of 296t 

Bender for flat rods, G. N 136* 

Bender for round rods, G. N 136* 

Bending machine. Air :'54* 

Bentley, F. W., Jr., Face pi; 



for 



Bentley, F. \V., Tr., Protecting air pii 

valves in shipment, C. S N. W 

Bentley, F. VV., Jr., Spool for packing. 

Bentley, F. W., Jr., Testing slide va 



feed 

tie 



alves i 
F. \V. 



ch for 



545* 



lubricator plugs, C. & N „, . 

Bentley, H. T., Address at Fuel convention JS9 

Besly, C. H. Co., Double spindle grinder.. 628* 

Bettendorf Co., High capacity truck 1503* 

Bettendorf Co., Refrigerator cars, Union 



Bettendorl 


f Co 

S., 


., Vari; 
Jr., Fac 


ible 


load 
in 1 






Bever. 0. 
lection 


ocomotive 


se- 


Bever. 0. 
Billinehan 


s., 

1, R.' 

m si 
, H. 

,"if.' 


Ir.. Rai 
A., W, 


hvay 

aste 


spei 
retai 


lifications. 
ner for jc 


,nr. 


Birmingha 

Blackburn 

Erie .. 

Blackburn 


juthern, 70 ton hopper ca 
E., Apprentice schools on 

E.. Preparing hard greas 


the 



lith shop, Forging dies.... 
lith shop kinks, C. L. Dicke 
lith shup. Use of bulldozers 



al. Report of 

in (see also Meetings) 



334* 
277§ 



Boilermakers' Convention. 

uj Discuss! 



iRcl^oi 

Address of T. b. He Nov 316 

Address of T. V . ICu^ii^n. . 114 

Address of Frank Mc.Xamanv 315 

Address of W. L. Park " 314 

Address of Robt. Quavle. . . . 315 

Address of C. A. Selev 3I4 

Efl'ect of superheaters on life of firebox 

and flues 315 

Election ot officers 316 

Feed water treat: 



fr- 



ig. Benefits de 



316 
316 
315 
314 
314 
315 



Grates, Best form of 

Superheater tube welding 

Tubes, Limit of length of 

Weak and unsafe condition of boilers.. 

Welding. Oxy-acetylene and electric... 

Boiler scale, Device for preventing 

Boiler shells. Drilling holes in, M. K. & T. . 

Boiler shop kinks, N. C. & St. L 

Boiler shops, Air hammer for 

Boiler studs and plugs. Form of thread anc 

degree of taper 

Boiler tests, Jacobs-Shupert '.'.'.'.'.'. 

Boiler tests, Low water 66* 

Boiler tube rack. A. C. L 606* 

Boiler tube tools, bv Walter R. Hedeman. . . 23* 
Eoder tubes. Limit of length without midway 



142* 



435 



Boiler tubes. Welding superheater. 


314 


Boilers, .\rmored squirt hose 




Boilers. Explosion. Tacobs-Shupert 
Boilers in New Zealand 


tests.... 66* 


Boilers, Scrapping with o.xvacetvli 
Boilers, Safety water glass . ' 


?ne torch. 602* 


Boilers. Tests of Tacobs-Shupert.. 


63* 


Boilers, Weak and unsafe conditio 
Bolster. Truck, Df-siguing a 

Bolt. The Kling 

Bolts, Variation in size 


n 314 

381* 

158* 


Books. 





Air Brake Association, Proceedings 
1913 f. 

Blacksmiths' Association, Proceedings, 
1912 

Book of .Standards. National Tube Co.. 

Calculus, .\n Elementary Treatise on 
by W. S. Franklin, et al ' 

Car Builders' Dictionary 

Cemerit Specifications, A Treatise on. 



61 



by Jerome Cochra 

Coal, bv B. E. E. Somermeier 60 

Dewey Decimal System of Classification, 
An Extension of, by L. P. Brecken- 
ridge and G. A. Goodenough 60 

Diarv of a Roundhouse Foreman, by 
T. S. Reilly '.... 114 

Diesel Engines for Land and Marine 
Work, by A. F. Chalklev 408 

Economics of Railroad Construction, by 
W. L. Webb 114 

Electric Motors, Investigation of Ex- 
plosion Proof 4 



Books — (continued) 

Electron Theory of Magnetism, by E. 
H. Williams 

Engineering as a Profession, by Fleming 
and Bailey 

Engineering Education, Society Proceed- 
ings 

Engineer's Handbook on Patents, by 



ul Ti 



Will 
Entropy-Temperature ai 

Diagrams for Air, by C. R. kich.i 

Factory Lighting, bv Clewell 

Handbook of Railroad Expenses, by 

S. Eaton 

Heating and Ventilation, The Elemt 

of, by A. M. Greene, Jr 

Holmes Hinckley, An Industrial Pioii 
Hygiene for the Workers, by Will 



G. Toln 



International Railway Fuel 

Proceedings, 1913 .' 521 

Investigation of Explosion Proof Mo- 
tors, Bureau of Mines 4 

Laying Out for Boilermakers, Second 
edition 466 

Lighting of Passenger Cars, by Dr. Max 



Linseed Oil 



nd Ti 



lid Thermal Exp; 
Boil 



rpen 



De 



61 



Dictio: 

Oper 

Robert 



ceedings 1913 . . 
Master Boilermaker 

ceedings, 1913 . . , 
Master Car and 1, 



Practical, by 



V. U. Hess. 
Association, 



Master Ca 
eding 



Build 
1912 . 



114 



Passenger Cars Lighting of, by Dr. Max 

Bllttner 61 

Railway General Foremen's Association, 

Proceedings 1913 637 

Rules of Management, by William 

Lodge 522 

Resuscitation, bv Chas. A. Lauffer 349 

Safety First, by George Bradshaw 579 

Safety X'alve Hating, by A. G. Carhart. 285 
of Burning Liquid Fuel, by W. 



N. Be 
Series Tra 

Limitatic 
Shop Note 



isformers. Characteristics and 



of 



579 
172 



by H. H. Winsor 

smoke and Smoke Prevention, Bibliog- 
raphy 521 

Strength of Materials. Merriman 637 

Traveling Engineers' Association, Pro- 

ceedings, 1912 115 

Traveling Engineers' Association, Pro- 
ceedings 1913 638 

Tool Foremen's Association, Proceed- 
ings 1913 637 

Water, Its Purification and Use, by 

Christy 522 

Worm Gearing, by H. K. Thomas 172 

Borer, F. J., Defective applications of brake 

apparatus 496 

Boring head. Offset 335* 

Boring machines (see Machine tools). 
Boring mills, basis for measuring capacity, 

L. R. Pomeroy 133* 

Boring tool. Expansion, Davis 1469* 

Boston & Albany, Application of safety ap- 
pliances to cars 147* 

Boston & Maine, Eccentric blade bender... 306* 

Boston & Maine, Machine shop kinks 595* 

Boston & Maine, Turning wrist pins 192* 

Bowser, S. F., & Co., Tank for waste soak- 



car, hopper bottom. Grand Tr 
car. Steel end for, N. Y. C. 
car (see also Car, Box). 

cars. Defective 

D. C, Mo%-ing pictures in e 



Eoyei 

Bovei 

Eri 

BrakE 



pneumat 
speed rt 

apparatu 



order. Testing mach; 
Defective applications of 



for, 



661* 



496 
1526* 

Brake beam hangers. Manufacture of 368* 

Brake beams. Repairing 191* 

Brake beams, standard recommended 1505§ 

Brake, Electro-pneumatic 95 

Brake, Friction on boring mill, C. & N. W. . 138* 

Brake head. Adjustable 1265* 

Brake pipe. Effect of size on triple valve. . . 319* 

Brake shoes and brake equipment, M. C. B. 1437 

Brake staffs. Upsetting, Cent, of Ga 538* 

Brakes. Undesired quick action of 317 

Brass, Pouring crown and hub liner in driv- 
ing boxes 200* 

Brazil, New line for 165t 

Brazilian Railway 345t 

Brekenfeld, T. C Air hammer for boiler 

shops 191* 



Books — (continued) 
Brekenfeld, J. C, Chuck for 



ing 



staybolt drill- 



247* 



ekenfeld, J. C, Shop kinks, Frisco 373* 

Urick arch. Advantages of, Paper at T. E. 

A. convention 473 

Brick arch and smoke 628t 

Bridge, Proposed New York-New Jersey.... 220t 
Bronson, C. E., Design of counterbalance 

weights 529* 

Brotan boiler, .Service of 124* 

Buell, D. C, College men and the railroads. 580t 

Buell, D. C, Locating defective wheels. . . 152* 
Buell, D. C, Moving pictures in educational 



rk 



67 



Buffalo Brake Beam Co., Adjustable brake 

head 1265* 

Building column, Reinforcing for jib crane. 370* 
Bulleid, O. V. P., Chart for forging machine 

work 30* 

Bulldozer, Pneumatic 309* 

Bulldozers in railway shops, by L. D. Free- 



268 
1470t 
562t 

651* 



Bundy, C. L., Freight 
Burglar-proof devices .. 



design. 



Burnett, R. 'W., Steel fran 



A. S. M. E. 



Bur 



Butt, 



side. III., Shop improvements 193* 

F. W., Electrical equipment on motor 

cars, A. S. M. E 260 

Butte, Anaconda & Pacific, Locomotive 
2400 v., D. C, electric 



1357* 



C. & C. Electri 



c 

& Mfg. Co., 



Cab deck. Shield for 122* 



Cab 
Caboc 



[ibule 



.112§, 



87 



302* 



in, D. 0., Standard supply car 

California, Elevated railway for 397t 

Camel Co., Box car door 1500 

Campbell, H. A. F., Locomotive connecting 

175* 
95 
380t 

627* 

386* 

651* 



307* 

117* 

120* 

441* 
120* 

438t 



lell, N. 


A., Electro-i 
als, Traflic tl 
comotive Co 


meumatic 
irough.. . 


: brake . . 


ian Lo 


., Power 


reverse 


ian Pac 
coal tr 


ific 
aflic 
:ific 


Ra 


ilway, 


Box car 


for grain 


ian Pac 


Railway 


Cars, St( 


:el frame 


ian Pac 


ific 


Ra 


ilway, 


Laminated Draw- 


ian Pac 


■ific 


Ra 


lilway. 


Laying 


off shoes 


ian Pai 


:ific 


R; 


ailway 


locomoti 


ve, 4-6-2 


ian Pa, 
•rframe 


:ifir 


R 


ailway 


, Tender 


without 


ian Pac 


■ific 


Railway, 


Tests 


f alcohol 



Canadi; 
Canals, 
Canava 
Canton 



Pacific Railway, \'estibnled cab. . . 

Railway Club (see Meetings). 
Cew York 

W. F., Shop kinks, M. K. & T... 
Foundry & Machine Co., Portable 



Car. 



Application of safety appliances 147* 

Articles in competition .. .2§, 57§, 111§, 170§ 

.\utomobile. Steel frame, P. R. R 1492* 

Baggage for scenery. C. R. R. of N.J. 615* 

Ballast, Repairs . .' 608 

Bolster. Double body, by C. T. West- 



lake, A. S. M. E. 



260 



Brake, Variable load, Bettendorf 1465* 



Cle 



affic. Can. Pac. 
, Hopper bottom. Grand Trunk..., 

made into stock cars, C. B. & Q. .. 

, Steel end. New York Central 

, Steel frame, Frisco 

. Steel frame. Grand Trunk 

. Steel underframe, A. S. M. E... 
. Steel underframe, P. & R 

with hopper bottom. Can. Pac 

ter sills. Tables for designing 444 

ming on the Pennsylvania 98^ 



386* 
323* 
379 
40* 

555* 
323* 



386* 



Construction 
Construction 
Construction 
Construction 
methods. ol 
Construction 
Coupler, L; 



as viewed by repair men. 255 

Faulty 1506§ 

of freight, Improved 

437* 

Standing committee on.. 1506§ 
' ight 1504* 



Coupler, Penn. freight 1422* 

Coupler release rigging 678* 

Coupler. Stark 101* 

(Touplers and parts. Marking 318 

Damage by improper loading 649* 

Department notes, by Keyser 203 

Design of freight, by C. L. Bundy 268 

Design. Steel passenger problems, W. 

F. Kiescl. Jr., A. S. M. E 257 

Design, Steel passenger roof structure, 

C. A. Seley, A. S. M. E 258 

Design from repairifian's standpoint... 143 



Page numbers under 1,000 refer to Railway Age Gazette, Mechanical Edition; those over 1,000 refer to the I>riiVy Raihvay Age Ga:eltc. 

§ editorial; f short non-illustrated article or note; t communication. 



' Illustrated article: 



19LV 



RAILWAY ACl'. ( lAZim-l".. I\11<:C1 1 ANMCAL EDITlUN— Index. 



Car — (continued) 

iglit, liy !•:. 



Liu 



n,nph.at;m, Ac 

1 )Kiphi-agin atlaclunLMit, Acme 

Door, Kumscy trcigilt 

Door, Kumscy man 

1 )oors, Camel 

Doors, Frisco steel frame box car. 
Draft gear tor ^0-toii gonilola 



Car — (continued) 

Sheathing, Selection and treatment of. 
shop arrangements and facilities, 1. S. 



35* 

^ ._. 1529" 

ft mTIs,' Jersey Lentral goiulola 207' 



Cast steel, Wabash postal 

End for passenger, Barney S: S 
End frames, cast steel, C. R 



New Pullman.. 
111. Cast steel, C. 
I'rcssed steel. . . 



K. R. of N. J.. 



Eourpoint bearing. 



right. Repair 
right standard 
uble 



.1 details 
apacity. . 



by _C. L.^.y.de 



615" 

504* 

207* 

1499 

388* 

1502* 

1505§ 

437* 

2§ 

635§ 

1138 

2b6 

551* 



Freight troubles, by J 

Gasolene for Holton In.erurban 

Gondola, Method of designing steel, by 

L. VV. Wallace • ■ ■ ■ ■ 

Gondola, 50-ton low side, C. R. R. of 

N. J 

Gondola, 90-ton, N. & W 

Hand holds. Device for securing 

Heaters, Ba.xter charcoal 

Heating control. Thermostatic 

Hopper, 70-lon, Birmingham Southern.. 

Hopper, 50-ton, C. R. R. of N. J 

Illumination of postal cars........... -12 

Inspection of grain, by R. .W. Schulze. ii 
Inspectors, Developing efficient, C. iv 

5f. W ,• 

Instruction for train lighting, Pennsyl 

vania ;; • \', ' '^ ' ' ' 

Insulation, Steel passenger, N. Y. ( 

Interchange rules. Instruction......... 

Interior finish, by Felix Koch, A. h, 

M. E 

Journal box waste retainer 

Journal brasses. Babbitting, by L. H. 

Morey 267^ 

Journal jack. Duff 

Journal jack, Reliance Junior 

Ladder, Safety .- 

Lighting, Axle generator suspensn 
Lighting, Axle system, Santa Fe 
Lighting, Electric, by H. .^. Cur 



.220* 



207* 



451* 
1522 
503* 
439* 



380* 
655* 



154 



510* 



1266* 
1469* 

456* 



S. M. E. 
Lighting, Electric fixtur 
Lighting, Fixture combi 

fan 

Lighting, Indirect on N 
Lighting set. Terry . . . 
Lighting, Specifications 

Lighting tests 

Low capacity in interc 
Men and inte 



ith 



for postal. 



1420" 

1420* 
395* 
676* 



II ge 



al eiiuipment, by F. W. 



& I.. 



D. Young, 



end construction 
e. Paper at Paint- 



Central of G. 
Central of Gc 



tla 



Jrgi 



Mil 

Motor, Elect 

Butt, A. S. M. 1... 
Motor, Gas-electric. I 
Motor, Gasolene. II" 
Motor, Paper by Doc 
Motor, Sleeping for 
Number ordered in 
Painting steel passen 

A. S. M. E...... 

Passenger, Collapsibl 
Passenger maintenan 

ers' Convention . 
Passenger, New York Central Lines, 

steel *^ 

Passenger, Painting of steel, by C. D. ^ 

Young „■ • • ; , ■;, „» 

Postal, C. M. & St. P., Steel -. 1410* 

Postal lighting fixtures. Safety car, H. 

& L. Co 218 

Postal, Test of illumination 21^ 

Postal, Wabash, 60-foot steel _; 609 

Refrigerator, Express, Wells, Fargo 



Co. 



ng fo 



Refrigerator, Pre-coohi 
Refrigerator proportions and ii 
Refrigerator, Tests of heater. 
Refrigerator, CTnion Pacific. 
Repair plant. 111. Cent., Centr; 

Repair sheds. 111. Cent 

Repair track notes 

Repairing arrangements and 

L S. Downing 

Repairs, Analysis of failures. 
Repairs, Cost of freight, l 



Gail 



Roof, Flexible 



Frank- 



hed metallic 

! ' Y.' C., ' St'eei pas- 



149* 

620* 

613 

441* 

263* 

359 

360* 

656 



Roof framing, I> 

senger 

Roof, Frisco box car 

Roof, Leakv 

Roof, Outside metal. Pries. 

Seats, Steel :•■■;•,••• 'I^L 

Self-propelled, by Dodd ---" •---''' ""* 



14265 



nold.. 



Do 



img 



3, Planing tap. _ 

1, Punching spring planks 

1, Smith shop kinks 

1, Shoj) kinks 

Df .New Jersey car, Fifty- 



414* 
131* 



Side bearnlgs, .\nti-friction. Woods.., 
Side framing, N. 1. C, Steel passengi 

Sill steps. Forming dies lor 

Sleeping on wrecking trains 

Stake pocket. Collapsible 



94* 



140* 
678* 
536§ 

Standard, Development of box 654" 

Steam heat trap location 

Steel frame box, History of 

Steel freight. Life of 

Steel in tne tropics • 

Steel passenger ..228§ 

Steel passenger air brakes, A. i.. 

Humphrey, A. S. M. E 

Steel passenger, Are they needed?. 

Steel passenger design, .A. S. iVl. E. . . . 

Steel passenger. Development of 

Steel passenger finishing, paper a 

painters' Convention 

Steel passenger in a wreck 

Steel passenger special ends, H. -M 

Estaorook, A. S. M. E 

Steel suspension, E. W. Sum*ners, .-^ 

S. M. E 

Step extension, Crof ut 

Step, Safety, Araer. Mason 

Slock, Making from scrapped box cars 

C, B. & Q 

Subway, Proposed for New ^ork 

Supply, by D. D. Cain 

Tank, Design of, H. E. Parsons 

Truck, Link side bearing 

Testing plant 

Truck, Arch bar 

Truck bolster design 381 ' 

Truck equalizer design, by L. V. Curian 96* 
Truck equalizer design, by Sigurd Holm 350? 

Truck experiments 42* 

Truck, Four-point bearing. Barber 1502* 

Truck. High capacity. Detlendorf 1503' 



651* 
l4/2§ 
561t 
637§ 



656 
257 
650 



262 



379 
618 
302' 
445* 
673* 
IS 
1505S 



al of C 
Central of G 
Central Kail - . . 

ton steel hopper 439* 

Central Railroad of New Jersey car. Low 

side gondola 207* 

CeiWal Railroad of New Jersey car. Special 

baggage for scenery 615* 

Central Railway Club, paper on Freight car 

troubles 551* 

Central Railway Club (see .Meetings). 

Central South ^\frican. Locomotives 20* 

Centralia mechanical terminal. 111. Cent.... 353* 

Ceylon's railways 628t 

Chair, Non-vibrating for parlor cars 568" 

Chambers, A., Career as locomotive engineer 1413* 
Chambersburg Engineering Co., Hydraulic ^ 

forging press 339 

Chart for forging machine work, by O. \'. 

P. BuUeid 30" 

Chart for tractive effort, by L. R. Pomeroy 436* 
Cuenoweth, E. G., Freight ear designing... 505 

Chesapeake & Ohio canal 42St 

Liiesapeake & Ohio, Cylinder repaired with 



Truck, Location c 
Truck locking de 



bcai 



Grand Trunk. 



1471 § 
104* 



Truck side fr 



vheel for gondola 



M. E. 



vheel, J. A. Pilche 



Trucks, Compa 
Trucks, Mirror 
Underframe, : 

phragms . . . . 
Underframe, F 
Underf: 

M. 



Steel, G. W. Rink, A. S. 



657* 
Underframe, Steel, N. Y. C. passenger. 90* 

Underframe, Steel, Wabash postal 611* 

Underframes, Steel, John McE. Ames, 

A. S. M. E 261 

Vestibule, Collapsible, Barney & Sn 
^'estibule 



urtain shield 1524* 



Wheel failures • 329 

Wheel flanges and treads, bv -\. btucki 523^. 

Wheel flanges and treads, by L. W. 

Wallace 497*, 523f 

Wheels. Cast iron 70-ton 

Wheels, Chrome-\'anadium 

Wheels, Locating defective, 

Wheels, Nickelized 

Wheels, Removing flat spot 

Wheels, Unloading 

Window air intake. Garland 

Window, Weather-proof 

Wrecking equipment 

Car Foremen's Association o£ Chicago (see 

Meetings). 
Car Inspectors' and Car Foreme 

tion report of annual c 
Carline, Pressed steel, Cli 

Carry irons. Dies for bending 

Cars (see also Master Car Builders' Assoc: 

tion Convention). 
Carty, F. J., Safety appliance applicati. 



.... 181 
3uell 152* 
.... 1529 

204* 

390* 

564* 

Acme 1499* 

.... 145* 



Associa- 

380, 495 

eland 511* 



uthe 



C. H., Handling 



rete 



ball 



Chesapeake & Ohio, Machine tor tui 

join.s 01 

Chesapeake & Ohio, Planing shoes and 

Chesapeake & Ohio, Turning tires record. . . 3 

Chief clerk to the master mechanic 

Chicago, Burlington & Quincy, Special 

wrecking tools 1 

Chicago, Burlington & Quincy, Stock cars 

from scrapped box < 
Chicago, 



aukee & St. Paul, Steel postal 



Chicago & North Western, Babbitting car 

brasses 

Chicago & North Western, Blower valve... 
Chicago & North Western, Car brass boring 



Chicago & North Western, Injector repairs. 
Chicago & North Western, Main rod repairs 
Chicago & North Western, Overland limited 
Chicago & North Western, Protecting slide 

valve feed valves in shipment 

Chicago & North Western, Safety on 

Chicago & North Western, Slater front end. 
Chicago & North Western, Smoke abatement 

devices 

Chicago & North Western, Smoke burning 



dev 



513* 



Chicago & North Western, Tool for remov- 
ing driving box cellars 142* 

Chicago & North Western, Unloading car 

wheels 390* 

Chicago & North Western, Wrench for re- 
moving lubricator choke plugs 371* 

Chicago, Peoria & St. Louis, Locomotive 
gear 



215* 



Chicaj 

matic saw . . 
Chicago Pneu 

driven air cc 
Chicago Rail\\ 



Pneumatic Tool 



, Boyer pneu- 
Co., Gasolene 
Equipment Co., Brake 



Tool 



Chicago Railway Equipment Co., Roller side 

bearings .... 
Chicago, Smokt 
Chinese railwaj 



Inspectors' Assoc, 
completed 



eport. . . 



Case hardening. Paper at Blacksmith's Con- 
vention 491 

Casey-Cavin, Power reverse gear 627* 

Casino Technical Night School, Address by 

G. M. Basford 351 

Cast steel in blacksmith shop, paper at Black- 
smiths' Convention -^ 49-. 

Casting platforms, paper at Storekeepers 

Convention 313 

Catalogs, 56, 110, 168, 281, 346, 403, 404, 
461, 462. 518, 576, 634, 684. 

Cement in Russia 219, 

Center plate. Truck centering I5J4 

Center sills. Tables for designing 444* 

Central Electric Co., Lighting fixtures on 

New Haven • ; ■ ■ 395 

Central Engineering Co., Air hose couphng 332* 
Central of Georgia, Apprenticeship on...... 249 

Central of Georgia, Increasing axle lathe 

output • •.•; ^4 

Central of Georgia, Machine shop kinks.... 75 



Chrome-\"anadium steel wheels 

Chi-omc-\-anadium (see also Vanadium). 

Chuck for drill press, Frisco 

Chuck for threading studs, B. & M 

Cincinnati Lathe & Tool Co., Engine lathe.. 
Cincinnati Shaper Co., Back geared shaper. 
Cincinnati Shaper Co., Heavy service crank 

planer 

Clamp for crosshead, Frisco 

Clamp for driving boxes, Frisco 

Clamp for lifting tires, Frisco 

Clamp. Pneumatic for drill press, Thomson. 
Clark, R. W., Boiler shop kinks, N. C. & 

Classification of locomotives, N. Y. C 

Cleveland Car Specialty Co., Pressed steel 



509* 



1530* 
478 
144t 



374* 
595* 
272* 
1470* 

1265* 
377* 
373* 
373* 
103* 



Ne 



Coal, 



York Central, steel 

of bituminous produ 



Page number 



1,000 refer 



Raihvav Age Ga:!ettc. Media 
§ editorial; t short t 



1,000 



67t 

Coal in Japan 323t 

Coal lignite (see Lignite coal). 

Coal mine accidents 324t 

Coal mine. Construction and operation of 

bituminous 293 

Coal pusher in tender. Can. Pac 120* 

Coal, Safety squirt hose 564* 

Coal, September shipments of anthracite... 628t 

Coal. Shipments of anthracite in October.. 662t 

Coal sprinkler. Ejector for 334* 

Coal sprinkler. Improved 510* 

Coal, storage of 284§ 

Coal, Transporting through pipe lines 569* 

Coale Muffler & Safety Valve Co., Securing 

safety valves 1522 

he Daily Railtvay Age Gazette. * Illustrated article: 



1913— RAILWAY AGE GAZETTE, MECHANICAL EDITION-Index. 



Coaling stations, Modern locomotive 294 

College men and the railroad.. . 520§, 523|, 577§ 

d the railroads, by D. C. 

580+ 

J the railroads, by 



College 

Buell 

College 



Humphi 
College 1 
^ Wood 
Commerci 

Commitlet 

ued ... 

Committee 



58U 
e railroads, by .\. J. 

638$ 

tu., Lamp 1468 



I- lods, discontin- 
>\ ed method of 



Swing motion 



Delai 

tivi 

Delax 

De1cc 



Lacka 
i-2 lyps 
Lackax 



I & Weste 



•r gla.-, 
rbalan'e 



Design of locomotive connecting Vo'dV, 'iY.'a'. 

Campbell 175* 

445* 



Design of tank 
Detector for fracturt 
Detrick & Harvey, J 



512" 
566" 
316 

101* 



lill 



blade bender, B. & M. 
, Drilling jigs for, Frisc 
strap liners. Turning i 



Eddy, W. J., Boiler 
Education (see App 
Efficiency of comnii>i 
Efficiency, paper at 
Efficiency tests on 
Ejector 



Ele 
Electr 
Elect r 
Electr 



eldii 



Experimental 



487* 
314* 
^85 § 
406S 



Cupper I. 
Copper IT 
Copvriglil 



plant oper, 

jffoid!!!!!! 



ear and ri 
mg .piadrai 



'eter, Watson- 



Cr 


ank pin c 


Cr 


ank pin : 




rick ..... 


Cr 


awford, 1 


Cr 


ofut Ext,' 






:, Portable. Ped- 
Vri.Vhxi^.' M."m' 



494* 

170§ 

124* 

. 635§ 

44t 

529* 

318 

274* 

78* 

1470t 

101* 

1422* 

1426§ 

1524' 
455* 
377* 
568* 



1281* 
1S04 
428» 



Ciiniberland terr 
Cups, Oil and gr 



1 of the B. & O 

tor rods... 

k equalizer d 

Electric ligliting of pi 



gn. 



Curtain, Side for c 
Curtain Supply Co.. 



. 259 

. 242* 

ibulc curtain shield 1524* 

ving flat spots from 



Cylinder boring bar, M. 
Cylinder cock. Automatic 
Cylinder repaired with ci 
Cylinders, Alfree with pi 
Cylinders. Larger locomo 
Cylinders, Ratio of comj 



Damage by unloading 
Dana, G. C, Clips fo, 
Davidson, W.. EITec 



pecifications oi 

eepcrs stock 

A. R., Superheater took and thei) 



)avis B 
tool .. 


oring Tool Co., Expansi 


o„ boring 


)eath r: 


ite in coal mines 




)elawar( 
)elawar( 
shops 


; & Hudson foundry 

:, Lackawanna & Westerr 


1 finishing 



1401* 
228§ 
227§ 



299 

432* 

1469* 
335t 
549* 



ooi For 
ooV For' 



Door, Rumsey fn 
Door, Rumsey, m 
Dope, Preparing; 



Dow, T. W., A 
Downing. 1. S.. 
facilities .... 
Draft gear attac 
Draft gear, Imr 
Draft timber bo 
Drafting, False 



Draper Mfg. Co., Pncun 



Mfg. 

iiVg.' 



Tool 
o.'.'We'lde 

atca'looiii 

;ui^■, lr,|, - 



ilcCord.... 

bv'c. "f.'Mor 

347 

flue welder. 



superheate 
'Can. 'Pac'. 



lliilh duty radial 



324* 
310 
559* 



1504* 

1529* 

62t 



288* 
1402* 
229§ 

1300* 
81* 
339* 

1521 



75* 



>riving box cellars, Tool f„ 

& N. W 

Iriving box kinks, B. & (). . 
Iriving box lateral plate, b- 



Driving box. Oil pipe for hub. 
Driving box plugs. Molding. . . 
Driving box. Taking up lateral i 



Driving boxes 


1, pape 


r at General Foremen's 


Driving boxes 

Driving boxe 

Shore 


, Plani 

s, Pou 


ng taper flanges on 

:ring brasses in, Lake 


Driving boxes 
D. Franey 


, Repa 


iriiig locomotive, by M. 



Shapf 
Repla, 



Drop forging, papt 



Drur 
DudI 

straps .... 
Dudley, S. W 
Duff Mfg. C 
Dufl^ev. Paul 



I, Engine and tender 



vater 



Welding oil cups 

(ipera'tion 'of 'triple 

Journal jack 

., Filter for shop 



railway companies. Number of 

meting machine, C. & C. Co 

Storage Battery Co., Axle lighting 

welding, paper at Blacksmiths'' con- 



32t 
394* 

392* 

486* 



Dulife 



Paul 


R.. 
R.. 


Firiiig-iip ho 


use for loco- 


Paul 

lies 


Machine for 


drilling tell. 



Electrical Engineers, Association of 'Rail' 

way meeting 1428 

Electrical Engineers, Association of Rail- 
way, Tests of passenger car lighting 

Electrification. Cost of 

Electrification of Melbourne Suburban Rail' 



607 
660t 



shop buildings.. 648 



Electro-pneuma 
Elwell-Parker 1 
Employees, Nu 

land 

Employment bu 
Enameled inte 

Painters' con 
End constructi( 

lapsible .... 
Eng 



lirake. N. Y. R. R. Club. 



nmmings, 
passenger 



houss 
hous( 
house 



Engine 
Engine 
Engine 
Engini 
Engin( 

W. 

Engine house s: 
Engine house, V 
England, Privat 
Enrollment Con- 
Ensign. J. F., 

EquaVifeVdesigi 
Equipment defe 



equipment 
for Mallets 
, Log for.. 



516t 

95 

1497* 



577§ 
600* 
600* 



597* 
585t 
2S4§ 
594-;- 
1247§ 



Railroad, Shop kink; 



Estabrook, H. M 



pas: 



Eur 



nger 



Special 
S. M. 
tacilit 
& Mf 



for steel 
' Electric 



opean roundhc 
Eveland Engineer 

riveting machine 

Exhaust system for grinding wdieels 

Exhibit of coupler committee 

Exhibit. Track, Atlantic Citv 

Exhibits open in the evening 57§, 1161: 

Exhibits open in the evening unsuccessful.. 

Exhibits, Space occupied by 

Experiments with freight car trucks 



185* 

394* 
305 
1279§ 
1407 

173t 

I471§ 

1247§ 

42* 



tube cutting 
Mfg. Co., 



Mandrel for tube 



■. B. Operatir 
H., Tables 



Fastnut Ltd. (Loi 
Feed water, cost c 
Feed water heater and 
Feed water heaters dis. 

derson, A. S, JI. E 
Feed water treating. 1 
Fentress. H. S., Box 

viewed by repair me 



np drinl 
;s. Tun 

raii'kiin ' 



11), Wrenches 1497 

reating 316 

d superheater, I^anz... 71* 



life 



206t 



315 



refer to Railway Age Gaccttc. Mechanical Edition: those 
§ editorial; f short non-illustrated article 



285 § 

293 

169§ 

Illustrated article; 



1913- 



-KAILWAY AGE GAZF.TTI-:. MKCIIAN'KAL EDITION— Index. 



Fisher & Norris, Quick acting k-vcr vise... b,-i 
1-langc joints in locomotive pipe co.mcclions U.5S 

l--lat spots, Kcmoving from car wheels ^04 

flight, Long .listance m !• ranee. JUT 

I-liglit. Kecoi>l bicaking monoplane 5S^T 

1-low meter. Improved, Gen. Elect. Co 507 

1-lue weUler, l)ra].er ■ 25 

h'lue welding, jiaper at Blacksmiths Conven- 

tion • ;;""t 1i! 

Klucs, Effect of superheaters on life of J13 

Hywheel breakage ry'V, ' 

Footc-Burt Co.. Mud ring and flue sheet 

jrill ol9 

Foreign siibscribers to June Dailies 227J. 

Forest fires, Causes of ^os i^ 

Forest t^res. Extinguishing •'^o. 

Forging dies .•,•■■■." "u 77" 

Forging by machine in radroad shops..... // 
Forging machine work, Chart for, by O. V. 

1'. liulleid ■;•••• -'0 

Forging machine (see Machine lools). 

Forms for locomotive operation and cost... l^-t 

Fosdick .Machine Tool Co., Horizontal bor- 

inc. drilling and milling machine.... 5oJ 

Fosdick Machine Tool Co., Radial drill.... 6 9 

Foundrv, Delaware & Hudson 549 

Fowler,' H., Motion work kinks. . .......... 136 

Ft. Worth & Denver City, Driving Box lat- 
eral plate ■ •. ,.°, 

France, Nor. Rv. Baltic type locomotive... 190 

France, Experimental electric locomotives.. 1^9 

France, Forestry in :••■••,•:•• ^^^' 

Franey, M. D., Repairing locomotive driving 

boxes .* ■ • ' ^ ^: ■ *-*ui' 

Franklin Railway bupply Co., Flexible 

arched metallic roof ■■■■• lloo 

Franklin Railway Supply Co., Improved fire ^^^^^ 

Franklin' Ra'iiway Supply Co., Tank and 

strainer valve -■■;;, : ••• ; ^^" 

Franklin Railway Supply Co., Water joint 

between engine and tender • ^^,-, 

Freeman, L. D., Bulldozer in railway shops. 7/ 

Freeman. L. D„ Locomotive shop kinks..... Jl 

Freight car construction. False economy in. 147^S 

Freiiht car troubles . : 520| 

Freiiht car troubles, by J. C. Fritts 551 

Freight cars, Standard ll.iS 

Freight train. Operating long, by 1-. U. 

Farmer " _, 

French engine house ■ • • '"' 

Freyler. Daniel, Boiler studs and plugs 4j5 

Frisco (see St. Louis & Francisco). 

Fritts. J. C, Freight car troubles. . . ..... . . • 551 

Froehlich, B. J., Handling scrap material.. 115| 

Front end. Slater ■■■■.■■. .■ ' ' 

Fuel Association (see Railway Fuel Associa- 

Fuel -Association, Report of convention 289* 

Fuel, Combustion of, on a locomotive 59^ i 

Fuel convention, Notes on... •■•• ^»4S 

Fuel economy and moving pictures 5/S, 0/ 

Fuel economy and operating department, pa- 

per at T. E. A. Convention 469 

Fuel for motor cars .- ■ • 'j/ 

Fuel record. Individual, for engineers 285S 

Fuel saving and locomotive capacity 46 J| 

Full crew laws. Cost of 332i 

Fuller C. E., Address at M. C. B. .\ssoc.. 1430 



Gage, Change of, in Australia 344| 

Gage cock. Nathan "UU 

Gage cock holes. Locating on boiler 21^ 

Gage for setting tire. Cent, of Ga 53/ 

Gage, Wheel press recording 44/ 

Gages for Walschaert valve gear parts 669 

Gaines, F. F., Cost of freight car repairs... 205 
Gaines, F. F., Discussion of brick arch and 

front ends -. ; • -, ■. • • ''75 

Gaines, F. F., Discussion of locomotive 

boiler design 12 

Gaines firebox on the 111. Cent. ........•• • 36 

(-,ale, W. T., Safety on the C. & N. W.... 13/ 

Gardner, Henry, Effect of pigments on lin- ^^^^ 

Gardner, Henry, paper on shop schedules.. 423* 

Garland car window air intake • . 564 

Gas-electric car, Pittsburgh & Lake Erie.... 143 

Gas generator. Kerosene....... '5-v 

Gas lighting with electric ignition 1498 

Gasolene, Quality of, for motor cars....... 3-7 

Gee locomotive stoker......... ..111§, 155 

General Electric Co., Electric locomotive... 1357 
General Electric Co., Improved steam flow 

Ge"er1il Electric' Co'.,' 'Motor' 'Car',' P'.'&' L.' E. 143* 
General Electric Co., Reversing motor drive 

for planers •■ 46 

General Foremen s .\ssociation (see also 

Meetings). 

General Foremen's Association Conven- 
tion. 

(Rf/'orfi and Jisciisswii.) 

Address by Robert Quayle 415 

Apprenticeship ■* ' ' 

Driving boxes ''-" 

Page numbers under 1.000 refer to Raikcny Age 



General Foremen's Association Conven- 
tion — (continued) 

Klcitiuii of ,,llKcrs 428 

Engine house organization and opera- 
tion, by W. Smith 59/ • 

Notes on convention 406§ 

President's address 415^ 

Shop schedules, by Henry Gardner 423 

Superheater locomotives **! . 

Generator suspension. Safety axle 456 

Gerber, J. W., Dry lumber shed 307* 

Germany, Prizes offered in • 144t 

Gibbs, A. W., Discussion of dynamic wheel 

loads • ^- 

Gold Car Heating & Lighting Co.. Ihermo- 

static heating control 15-- 

Gondola car (see also Car). 

Gondola car, Designing a steel, by J,. \\ . 

Wallace 381 

Goodrich, Chas. M., Cab window ventilator 676* 
Goodyear Tire & Rubber Co., Flexible hose. 1500 
Gould & Eberhardt, Shaper for heavy serv- 
ing 1365 

Graham "Manufacturing Co., drill speeder... 339* 

Grain car inspection, R. W. Schulze 33 

Grand Trunk box car with hopper bottom.. 323 
Grand Trunk improved throttle lever rigging 331 
Grand Trunk locking device for car and 

ti-uck 104* 

Grand Trunk locomotive, 2-8-2 type 1359* 

Grapho-metal packing 160 

Grate shaker brackets, Riegel 1391 

Grate shakers. Shields for 1-- 

Grates, Best form of 316 

Grates, Design of, by W. R. Hedeman. . . .^. 585 

Grease plug for side rods 396 , 568 

("Urease, Preparing hard, for cellars 662. 

Great lakes. Ore shipment on 409t 

Great Northern motion work kinks 136 

Greece, Railway development in 569i 

Greenlaw Mfg. Co., Lock for steam hose _ 

coupling .en?* 

Greenlaw Mfg. Co., Metallic connectors.... 1501' 

Grenchenberg tunnel 574i 

Grinders (see Machine Tools). 

Grinding competition 405S, 6J5S 

Grinding machine for links ;,■,••;,• ^'^ 

Grinding wheels and their use, by W. R. 

Hedeman °°2 

Grinding wheels. Exhaust system for -'"i^t 

(Grindstone at rip track 523 X 

Guard for grinding wheels. C. & N. W.... 139; 

Guard for wheel lathe, C. & N. W .... . . . 40^ 

Guard, Safety for rip saw, C. & N. W.... 138 

Guards for end rods in automatic machines, 

C &N W 138 

Guards for lathe feed gears, C. & N. W. . . 141 
Guards for shop machinery, C. & N. W... 13/ 

Guatemala, Traffic in - .■ - 142t 

Gulf, Colorado & Santa Fe, Grain car in- 

GuFde ba"r bl'o'c'k's.' 'by 'm1 'H.' Westbrook. ... 115t 



H 



Hall-Scott Motor Car Co., Cars 
Hale & Kilburn Co., Steel intern 
Hammer crane shock absorbe 

Blacksmiths' Convention • • . 

Hammer for removing side rod bushings, 

N. & W • 

Hancock Inspirator Co., Ejector for coa 

sprinkler 

Hancock Inspirator Co., Impn 

sprinkle 



Ilobart-Alfrce Co., Cylinders 1401* 

Hodges trailer truck. New design of 74 

Hoffman, S., Discussion of superheaters.... 13 

Hoist, Electric, Sprague 1400 

Hoist, Pneumatic for loading cars 85 

Holm, Sigurd, Truck equalizer design 350t 

Hooks, Bending "S" 191* 

Hose, Air brake (see Air Brake Hose). 

Hose, Armored 219]^ 

Hose, .Nrmored squirt 334* 

Hose coupler. Steam 1500 

Hose coupling, Sheafe 332* 

Hose, Flexible metallic 1500 

Hose, Machine for mounting, M, K. & T.. 84* 

Hose, -Metallic for locomotive 1400* 

Hose. Non-kinking air and steam 219^ 

Hospit.-il room in shops 84 

lluniiihnys, A. C, College men and the 

r.iilr..ads 581t 

Humpluey, A. L., Air brakes on steel pas- 
senger cars, A. S. M. E 260 

Hungarian State Railways, Device for pre- 

venting scale 1^ 

Hungarian State Railways, Engine house... 185 
Huntley, W. P., Cracked cylinder repaired ^ 

with concrete • • ■ ■ '^i . 

Huntley, W. P., Grindstone at rip track... 523*t 
Hydraulic forging and bending press, Cham- 

bersburg 339 

Hydroplanes 209t 



I 

Ice handling 300 

Illinois Central, .Apprenticeship on ^49 

Illinois Central, Gaines firebox on locomo- 
tives 

Illinois Central, Hold-up on the 

Illinois Central, Locating defective car 

wlieels ,•••■;.•■• 

Central, Mechanical terminal at Cen- 



paper at 



oal 



Hand holds. Device for securing.... 103 

Hanson. F. H., Efffct of specifications on 

storekeepers' stock ■ f 99 

Harlem Railroad • • • ■* **' 

Hasty, J. B., Thread cutting dies 
Hatler, W. E., Dry lumber shed, 
ck tire heate 



428t 
433 
307* 
628* 



1422* 



Hendey Machine Co., Universal milling 



drick'son! 'b.. Forging machine dies 434 

ndon H. A.. Driving box lateral plate.. 8 

vey, D. F., Grease plug 396 

vev locomotive stoker A' ' ' '^ ' ' \ 

wood Brothers & Wakefield Co., Steel 
r seats 



1467 



tralia 



mil 



Bu 



Central, Shop improvements at 



;ide 



362* 
392t 

152* 

353* 

193* 



Illuminating Engineering Society (see Meet- 
ings). . ,i 

India, Branch line in 392 , 

India, New line for 123]; 

Indian railway mileage 5l5i 

Indian railway policy lOOt 

Indicator cards. Steam consumption from.. 3499 
Independent Pneumatic Tool Co., Air and 

electric drills ,••■•,:,■-:•„■, ^'^^ 

Ingersoll-Rand Company, "Little David 

riveting hammer ■ • ' ; ' ", iA 

Injector repairing, by Chas. Markel ^4J 

Injuries, Hospital room inshops 
Inspectio 



„. „.ch bars, Mirror for 96 

of grain cars, by R. W. Schulze. 33 

Locomotive, P. & R 470* 

Overhead, of box cars, M. C. B 1477 

Developing efficient car 380 

of apprentices on the 111. Cent. 

and Cent, of Ga ■•• 249 

Instruction of car men on interchange rules 154 

Insulation of refrigerator cars, by M. R. ^^^ 

Parks 
Int 



inspectic 
Inspcctic 
Inspecto 
Instruct" 



rchange rule 
change 



nd car 



.^o. Changes in 142o§ 

.^,^..„..a- .„les. Instruction of car men.. 154 

ternational Engineering Congress (see 

Meetings). 

ternational Oxygen Co., Oxygen gene'- 



^^4* Internati'o'nar 'Railway Fiiel Association (see 



1400 



Railway Fuel Asi 

International Railwai 

-^ssociation (see Ge 



). 

General Foremen s 
eral Foremen's Asso- 



Inter 
Irela 
Italia 



•iews at -'Atlantic C 
d. Warning trains 
1 railway earnings. 



1412 
366t 
71t 



Headlight, Electric. Pyle National......... 1365* 

Headlight equipment electric Installation 

and maintenance of 36/», 429*, 546 , 603 

Heat treatment of case hardened steel..... 34/9 
Heat treatment of metals, paper at I.lack- 

smiths' Convention 49-^ 

Heater for locomotive cab • -4- 

Heckman, A. V., Forms for locomotive oper- 

ation and cost ■ '-4 

Hedeman, W. R., Boiler tube tools . -3 

Hedeman, W. R., Design of locomotive 

grates ,■ • •, j ^" 

Hedeman, W. R., Grinding wheels and 

their use 

Hedeman, W."R!,"Locomotive deck shield. . 122; 
Hedeman, W. R., Molding driving box plugs 494 
Henderson, G. R., Discussion of locomotive 

feed water heaters .•■•,•■•,••■■,•,:• 1 

Hendev Machine Co., Double head 



J 



journal. Duff 45^ 

journal. Reliance 1266* 

raulic pit, Watson-Stillman. .271*. 1265* 



ndhouse facil- 



Jack, Car 
lack. Car 
Jack, Hyd 
Jacobs, H. W., Europea 

ities 

Jacobs- Shupert boiler tests...... 

Jenkins Bros., Brass gate valve 

Jerguson Mfg. Co., Improved Klinger type ^^^^ 



1501* 



605* 



A'ater gage . - 
lesson, J. A., Air pump head repa: 
Jesson, J. A., Grinding piston rings of air 

brake apparatus . . ,•,:••„■ V ' tJ Mn' 

Jib crane. Ball bearmg, W. & L. E 3/0 

Johns-ManviUe Co., H. W., Non-kinking air 

and steam hose ; ^i^ 

Johnson, .^. G., Locomotive operation au 

Joliet Railway Supply Co., Roller side bear- ^^_^^_ 

Jo'ne?R'a'ilvvay"s'uppry"(:o.',' Truck centering 

center plate • • .•••■••.,• !?,„ 

Tournal box for the Roumanian radways. . . IWU 

Journal box lid. Locked. ....... • 1525 

Tournal box lid, Pinless, McCord 1522 

al box with steel inserts 1499 



Just'i'ce,' Philip S. & Co., Jo 



thosi 



1,000 



refer to the Daily Raikcay Age Ga: 
t communication. 



nal jack 1266' 

* Illustrated article; 



1913-RAILWAY AGE GAZETTE, MECHANICAL EDITION-Index, 



K 

Kansas City Southern, Work on bulldozers. 

Kavanagh, 1)., Platforms for casting 

Kempsmith Manufacturing Co., Milling ma- 



Kendall, 
repairs 
Club . 



balla 



iipine 



Co 



Draft 



,Tr.. Possibilities of the 

h.. ProblVms'of 'steel 'pas' 

r design 

Manufacturing Co., Charcoal 



Kiesel, W^ 

ger car 
.Klauer 

heate 

Kling bolt 

Knight, John C. .\ir 

Knight, Yolin"cVVvir 
Xoch, Felix. .Steel inte 

S. .M. ]•: 

Kropidlowski. \". T., I 
Kropidlowski. \". T.. P 

bu'^hing 
Kropidln« 



Tur 



opi.llniv.ki. v. 



n and main- 

.367", 429*, 

546*, 



Ladder, Safety, for box car 
Lagonda INIanufacturing Co 
moving scale 

& Michigan Soul 



De 



Lake Shor. 

2-8-2 tvpe ' 

Lake Shore S: Michigan Southen 

driving boxes 

Lamp, Automatic tilting 

Lainp, Quartz electric 

Landis Machine Co., Stationar 

head 

Lanz superheater and feed watei 
Lathe, -\xle. Increasing output. 
Lathe capacity, A basis for mc 



L. R. Po 



Lathe chuck crane, Fr 
Lathe dog, Heavv, Fri> 
Lathe, Driving wheel. 
Lathe milling attachnif 
Lathe tool post, Turr( 



It, Sa 



Fe. 



199* 
1402* 
1523* 



133* 
377* 
374* 
336* 



toolsl. 



34* 
1523* 



.pilati. 



Latl 

Lavatory. Folding, for c 
Laws, .'inalysis of caboose.. 
Laws, Locomotive headlight 
Lawson, A. B., Cab furnisl 
Lawson, A. B.. Driving box kinks.. 
Lea-Conrtnev Co., Cold metal saw.. 
Lea Equipment Co.. Cold cut-off sa\ 

Legal day's work in New York 

Lehigh Valley, Coal saving .,n 

Lehigh Valley locomotive, 2-8-2 tvpe 
Lehigh \'allev mine rescue car. ..... 

Lehon. Tom, Letter on exhibits 

Letter ballot. Result of M. C. B 

Letter ballot, Result of M. M 588 

Liberty Mfg. Co.. -\rch tube cleaners 1300 

Lighting fixtures for postal cars 218 

Lighting of postal cars 212 

flighting. Tests of passenger car 607 

Lignite. Burning successfully on locomotives 285 

Lignite coal analysis 2')0 

Lignite coal cost iQO' 

Lignite coal for 



1421* 



1408* 
263 
14045 



I.oc 



Corporation locomotiv 



Lime, Mill for grinding 

Linck, P. C. Superheater locomotives... 

Link grinding machine 

Link Side Bearing Co., Car truck 

Link side hearing truck 

Linseed oil. Effect of pigments on the c 

stants of 

List, The authorized, by E. T. McVeigh. 
Lister, F. C, .\ir sander for'interurban t 
Loading hoist. Pneumatic 



416 
198* 
673* 
673* 



Locomotive. 

Age 154.|. 

Air pump, Compound 104* 

.'\rch tubes. Tools for applying 28* 

Associated Lines standard 5* 

Atlantic type and a heavy train. ' 529 
Atlantic tvpe, Possibilities of, by W F 



Kiesel, Jr 



Baltic type. Nor. 
Boiler design di^ 
Boiler, De " 



for 



F. F. Ga 



11 
190* 
12 
17* 



explosion. An early un* 

inspection, Report of federal 32 

, Service of Brotan 128* 

tests, Jacobs-Shupert 59§, 63* 



Locomotive (continued) 

Boiler tube tools, by Walter R. Hede- 
Boiler, ilk' 'Cent' 2-8-2" type '.'.'.'.'.'.'.'. '. .' '. .' 

';"';' ■' i; •'■ !•' 'i'i:',i„-,n'iype::::: 



valv 



Coalintr &tnti( 
Connecting r, 
Counterbalanc 



of 



in, .Moderi 
ids, by H. 



Cylinde 
Cylinde 
Cvlinde 



iiiensions, labular comparison. 

1§, 18, 19, 72, 

awbar. Laminated, Can. Pac 

ifting device. Operation and mainte- 



Br 



?dge fit, B. & O 

■ing box lateral plate 

■ing box oil pipe for hub., 
ing box. Repairing, by 

ing box. Taking up lateral. 



Duplicate pai l^ I'm . , 

Electric 

Electric 2400 v. direct "c 
Electric, Experimental 
Engineer, A remarkable 
Equipment, Condensed 
Factors in the selectioi 

Beyer, Jr 

Feed water heaters disci 



He 



of, by O. 
-i'o'n' 'b'v 'g.' 



Kirdlii 



I'lring practi 
Frame brace. 
Framt 



Sho 



Vanadii 



type 



nd for 
nd. Slate 



nd cut-i 



.1266*, 



Front 

Front ei 

Fuel an( 

Gage co( 

German 

Grate, Design, by W. R. Hedemaii!!!. 

Grates, Best form of 

Headlight equipment. Installing electric. 
„ , 367*, 429*, 546*, 

Headlight laws. Compilation of 

Heating surface. Equivalent 

Hot boxes 

Lubricator auxiliary valve, MacBain 
Lubricator, Improved force feed.. 157*. 



Ma 
Mall 



Nu 



D. .\shn 



362* 
233* 
480* 
33* 
295 
314 
160* 

477 



529* 
101* 
131* 

237* 
304* 
122* 



643* 

75* 



199* 
74* 
422 
420* 
450* 

1280* 
324t 
112§ 

1357* 
129 

1413* 
527* 



536 
409t 
S88* 
1264* 
128* 
670* 
293 
411* 



1300* 
280t 
585* 
316 



283§ 
235* 
1267* 



of pov 



Operatic 
Operatic 
Operatic 



rdercd 
and c: 
by A. 



it. For 



3§ 

124* 



Joh 

curves, by L. R. Pomeroy... 68* 

One hundredth anniversary of 380t 

Painting, Economy in 541 

Passenger, Largest, in Europe 190* 

Pipe clamp, Ayers 234* 

Practice, Modern 230 5 

Progress 13445 

Ratios, Tabular comparison of. 

18. 19, 72, 73 

Reverse gear. Power 627* 

Reverse gear. Screw and lever, P. & R. 481* 
Rod brass, Improved, C " " 



Locomotive — (continued) 



Sho 



■ d wedges, Planing, C. & O... Si' 

batement devices test 236* 

' testing, P. R. R. 159- 



Springs, M.._ _ .„. ,,.^. 

Spring, Replacing driving 

Standard. Discussion by H. H. Vaugh 

Standard of the Associated Lines". 



Sta 



ng fir 



electr 



Steam 

Stok 

Stoker, Hervey ■............'.[',',][,'' 

Stoker, Standard fi'Vl'*' 

Sulzer-Diesel '.■.■.'.'.'.. ." 

Superheated steam, .\dvantages of' di's'- 

?."3'°A}'^ ^- ,"• ,'^<',ung : . . . . 15 

heater, 

71* 



II 
1§ 
643 
594t 
IIIS 
393* 
1399* 
589* 



Superheater and feed 



Superheate 
Superheate 

Snppi-hrnt. 



disc 



ission by S. Hoffman. 
, Tools for applying. . 
rating, paper at T. E. 

er at General Fore- 

irt at M. M. conven- 



Tabul, 
2-6 



nd switching typ, 



af 4-4-2, 4-6-0, 2-6-0 



npar 



of 4-i 



- t.ypes 



4-6-; 



11 pan so 



-10-2, 



, and 
imple 



13 

27* 

467 

416 

1373 
675* 

19 

18 



Tabula 

freight, Malie. .,, 

Tender truck. Six-wheel, Santa Fe....".' 526* 
lender truck, Swing motion. Common- 
wealth 357» 

Tender without underframe. Can.' Pac'. 120* 

al firing-up house 536 

353* 
-1715, 1344§, 1350 



1384* 



Terminal, III. Cent., 

Testing plant, Purdue 

Tests of superheater. Report a't M. 

convention 

Tests, Pennsylvania class' ij-'e'-s 

Thl^M ^\^'"'^" .■■.■■■■■ 1369§, 1374* 

Throttle lever rigging. Improved 331* 

Tire heater .. 309, 

lires, Chrome-\ anadiuni. Tests of 15* 

Tires, Service of Vanadium " ' 648 

Tires, Specifications for Chrome-Vana- 



Tool equipment 577S 

Tractive effort chart '.'. 435* 

Trailer truck. New design.. . •"• 

Truck tire turning test ,„ 

Valve gear 159^ 

Va ve gear driven from crosshead ' 

Valve gear, Formula for saddle pin off- 
set 

Valve gear. Gages for parts ' of' 'Waf- 

schaert 

setting and cylinder ratios in Mal- 



lets 
Water g; 
Water gl 
Water gl 
Water gk 
Water jo 
Watering in the e 
Wheel loads. Dy 

A. W. Gibbs... 
0-6-0 type, Illinois 



466t 
169§ 
215* 

647* 

669* 

237* 

', Babcock safety ' 333* 

, Irnproved Klin'ger 1299 



shield. Dele 
shield. Lake 
Franklin . 



Central, Ga 



box 

6-0 type, .-Kssociated Lines 

8-0 type. Wheeling &- lake Er 

8-2 type. Associated Lines 

8-2 type. Comparison of recent. 

8-2 type, Grand Trunk 

8-2 type, Illinois Central, Gain 

box 

8-2 type. Lake Shore .' .' .' .' .' .' .' .' .' 

8-2 type, Lehigh Valley 

8-2 type, P. & R 

8-2 type, Santa Fe 

4-2 type, P. & R 

6-2 type, .-\ssociated Lines 

6-2 type. Can. Pac 

6-2 tvpe, D. L. & W. . 

6-2 type. Erie 

6-2 type. New Haven .'. 



333* 
235* 
1400* 
284§ 



362* 

6* 

641* 



-onisville S: Nash 
Grinding piston 
.onisville & NashA 



epaii 



•ille 



525" 

479* 

5* 

117* 

1390* 

1392* 

1293* 

anta fe 525* 

nrthern Railway of France 190* 

''—"" Pacific 583* 

Mi.lnne Tool Co.. Lathe. 1301* 

"",','; outdriving boxes 420* 

brake apparatus, 

132* 

pump steam head 

■ 605* 

& Nashville, Mirror for inspecting 



]^g^5 ' P "vcu, ^. .X i-i. VV 


1705 


Rods. Comparison 'between .American 


Rods. Designing, by 11. A. F. Campbell. 

Rods, Service of Vanadium ... 

Safety valves. Location of gages in set- 


175* 
648 

533* 

412* 

35 

307* 


Screw reverse gear, P. & R 

Selection of 


Shoes and wedges. Laying off. Can. Pac. 



Page numbers under 1,000 refer 



Railway Age Gazette, Mechanical Edition: those 
§ editorial; t short non-illustrated article 



truck; 

Lubricator auxiliary valve. MacBain 235* 

Lubricator choke plugs. Wrench for rerirv- 

'"K 371* 

Lubricator, Force feed, McCord \ot.7* 

Lubricator, Force feed. Improved .' i57» 

Lumber. Moisture determination, Ca-s-dian 

Pacific 653. 

Lumber shed 307* 

Lutz-Webster Enp^neering Co., Wrench..'.'! 1503* 

Lyndon, G. W.. Car wheel failures 329t 



Illustrated 



icle 



1913— RAILWAY AGE CAZI-.TTE, MFX'IIANICAL KDITK )X- -In<lex. 



M 



.MacJ;ain, II. K., AJdii-si :it T. IC. A. con- 

vi-iiliuii 476 

AlacBain auxiliary lubricator valve 235* 

Macedonia, Railway accident in 395t 

Machine for drilling tell-tale holes in stay- 

l>olm 252* 



Machine Tools. 

Arrangement at Uurnside shops 194* 

Basis for comparing 114§ 

Boring, drilling and milling machine, 

Fosdick 563" 

Boring machine for car brasses, C. & 

N. VV 266* 

Boring machine. Double, for journals. 



Be 



ent 



Boring machine, Horizontal, Pawling 
& llarniscWeger 

Combination machine, Quadruple, Wie- 
ner 

Drill, Mud ring and flue sheet, Foote- 



Bu 



Drill, Radial, American Tool Works Co. 
Drill, Radial, high capacity, Fosdick.... 

Drill, Radial, high duty, Baush 

Drill, Radial, high duty, Dreses 

Exhibit 

Feeds, cuts, speed, metal removed, etc., 

table 

Forging machine. Heavy, National.... 

Forging press, Chambersburg 

Gearing 

Grinder, Double spindle, Besly 

Orinder for sharpening curved tooth 

files. Vixen ■. 

Grinder, Oilstone 

Grinding for links 



Grinding 
Grinding m: 
Grinding n 

mert-Dixo 
Guard (see 
Guards, C. 
Journal be: 

plex, Det 
Lathe 
Lathe, 
Lathe, 
Lathe, 
Lathe, 



chine, U 



chine 



Wiln 



'ith cran 



Mil 



also Guards). 

& N. W 

aring boring machine, Du- 

rick & Harvey 

capacity. Basis for measuring... 
driving wheel, Xew model, Niles 

fiat turret. .'Vcme 

heavy engine, Cincinnati 

proved, Lodge & Shipley.... 



Lathe, geared head. Reed. 

Lathe, 12 speed geared head, American 
Tool Works Co 

List of, at locomotive terminal. Cen- 
tralia 

Milling machine, double head, Hendey 

Milling machine, geared universal, Hen- 
dey 

Milling machine, heavy, Kempsmith. . . . 

Milling machine tests, Englisli 

Milling machine for links, Newton 

Motor drive. Reversing for planers. 
Gen. Elect 

Motor for shop service, Westinghouse. . 

Nut tapper. Semi-automatic, National.. 

Operation diagram, by L. R. Pomeroy . 

Planer. Heavy service crank, Cincinnati 

Planer drive reversing motor. Triumph 

Planers, Reversing motor drive. Gen. 
Elect 

Saw, Boyer pneumatic 

Saw, Cold metal, Lea-Courtney 

Saw, Cut-off, Lea 

Shaper, Back geared, Cincinnati 

Shaper for driving boxes, Newton 

Shaper, Heavy service, Gould & Eber- 
hardt ., 

Shaper, Heavy duty back geared. Stock- 
bridge 

Shear and riveter for coupler yokes. . . 

Underpowered 

Vertical turret lathe. Speed change 



452* 

619* 
1264* 
619* 
511* 
1300* 
1403§ 

248* 
566* 
339" 
1404§ 
628* 

396* 
273* 
198* 
1402* 
1267* 

393* 



272* 
1301* 
1366* 



Madden, T. P., Care of superheater tubes. . 

Madras. Transportation in 

Mahr Manufacturing Co., Oil burner. ^24*, 

Main rods (see Rods and Locomotive i-ds). 

Mandrel for sectional tube expanders 

Manual for firing practice 

Mark Manufacturing Co., Cold drawn union 
steel 

Markel, Chas., Repairing injectors 

Martin, C. W., Location of steam heat traps 

Marvin & Casler. Offset boring heads 

Master Blacksmiths' Association asks assist- 
ance of M. M. Association 



46* 
519* 
1367* 
1421* 
1470* 
100* 

1365* 

338* 
1525* 
4081: 

1497* 
350J 
3S0t 

1522 

271* 



243 
328 
335* 

147U 



Master Blacksmiths' Association Con- 
vention. 

{Rcforts and discussion.) 

Case hardening 491* 

Cast steel in the blacksmith shop 492 

Drop forging 487 

Efficiency 493 

Election of officers 494 



Master Blacksmith's Association Con- 
vention — (continued) 

ICIectric w.l.liim 486* 

Flue welding 485* 

Hammer crane shock absorber 493* 

Heal treatment of metals 492 

Notes on the convention 464| 

Oxy-acetylene welding and cutting 49()* 

Piece work 490 

Spring making and repairing 488* 

Tools and formers 486 

Truck transoms for passenger coaches. 487* 
Master Boiler Makers' Association (see 
Boiler Makers' Association and Meetings). 

Master Car Builders' Association Con- 
vention. 



(licpurls and dii 



Abu 



of the repair card 

Address of President Fuller 

Air brake hose specifications.... 
Brake shoe and brake equipment. 
Capacity marking of freight cars 
Car construction 



Car 



cks 



Car wheels 

Coupler and draft equipment 

freight equipntent by 



loadin 



chine 



Election of offici 

Freight car repair bills 

Letter ballot. Result of 

Lettering cars 

Overhead inspection of box cars 

Prices for labor and material 

Repair card abuse 

Retirement of 20 and 25 ton cars from 
interchange 

Revision of form of present specifica- 
tions 

Revision of the rules of interchange... 

Revision of standards and recommended 
practice 

Rules for loading material 

Safety appliances 

Specifications for freight car truck sides 
and bolsters 

Tank 



tnd signal equipment, 
lighting ... 
pipe conneci 
r mechanic's 



for steam heat. 



1461 

1430 

1509* 

1437 

1490 

1512* 

1480* 

1447* 

1438* 

1507* 
1518 
1460 
615 
1490 
1477 
1459 
1489 

1487 



1432 
1475* 
1475 

1486 
1486 
1435* 
1483* 
1484* 
70 



Master Mechanics' Association Conven- 
tion 

(Rcl'urts and discussion.) 

Committees for 1913 1259 

Election of officers for 1914 1390 

Electric equipment maintenance, by C. 

H. Quereau 1347* 

Locomotive testing plant, by E. C. 

Schmidt 

Main and side rods 

Maintenance of locomotive boilers 

Mechanical stokers 

Minimum requirements for locomotive 

headlights 

President's address 

Program of convention 

Result of letter ballot 

Revision of standards 

Smoke prevention 

Special alloys and heat treated steel in 

locomotive construction 

Specifications foi locomotive cast steel 

frames 

Specifications for materials used in loco- 
motive construction 

Steel tires 

Subjects 348§, 

Superheater locomotives 

Test of superheater locomotives by C. 

H. Benjamin and L. E. Endsley 

Three-cylinder locomotives, by J. Snow- 
den Bell 

Wheels, engine and tender 

Master Painters' .Association (see Painters' 

.Association and Meetings). 
McConway & Torley Co., Freight coupler.. 

McCord & Co., Draft gear, lever tvpe 

MeCord & Co., Force feed lubricator. . 157*, 
McCord & Co., Journal box with steel ' 



1350* 
1350* 
1351* 
1285 

1356 
1281* 
1249 
588 
1291 
1377* 

1376 



1356* 
1356 
1373 



McCord & Co., Locked journal box lid 

McCord & Co., Pinless journal box lid 

McCord lS: Co., Swivel drawbar yoke 

McCord Mfg. Co., Universal weather strip- 

McGee, W.' A."," Shop kinks'. '.'.'.'.'.'.'.'.'. '.'.85*', 

M'Veigh, E. J., The authorized list 

Mechanical associations. Co-operation be- 
tween 

Mechanical department appointments 

Mechanical engineer, The 

Mechanical stokers 1277§, 



1422* 
1529* 
1267* 

1499* 
1525* 



1501* 
309* 
304 



Meetings 

.American Electric Railway Association. 

.American -Museum of Safely 

-American Railway Tool Foremen's As- 
sociation 34, 

American Society of Mechanical Engi- 

^ necrs 50, 162, 221, 571, 

^^ir Brake Asscociation 

Canadian Railway Club... 51, 106, 221, 

Car I'oremen's Association of Chicago. . 

Central Railroad Club 106, 

Federation of Trade Press Associations 



General Foremen's Association. 



50, 161, 221, 341 



Illuminating Engineering Society con- 



ntio 



International Engineering Congress.... 
.Master Boiler Makers' -Association.... 
Master Car and Locomotive Painters' 

-Association 

New England Railroad Club. 

162, 277, 



York Railroad Club. 



50, 106, 



161, 222, 
""Effid- 



Northern Railway Club. 

Pennsylvania Industrial Wei fa: 

ency convention 

Railway Business -Association 50, 

Railway Club of Pittsburgh 

Railway Fire Protection Association... 

Railway Fuel Association 161, 

Railway Storekeepers' Association 51, 

Railway Supply -Manufacturers' Asso- 
ciation 

Traveling Engineers' -Association 

Western Canada Railway Club 

Western Railway Club 

Metallic connectors, flexible, Greenlaw 

Metz, -August, Thread cutting dies 

Mill for grinding lime 

Milling machine (see Machine tools). 

Mi:inesota rate case decision 

Missouri, Kansas & Texas, Paint shop at 

Scdalia 

Missouri, Kansas & Te.xas, Shop kinks 

Missouri Pacific, Locomotive, 4-8-2 type.... 

Monarch Steel Castings Co., Coupler 

Moral awakening in supply business 

Morey, E. H., Babbitting car journal brasses 
Morey, E. H., Truck wheel tire turning test 
Morey, E. H., Turning driving wheel tires. 
Morrison, C. J., False economy in drafting. 
Morrison, C. J.. Underpowered machine tools 
Morse Twist Drill & Machine Co., Universal 

grinding machine 

Robert C, Oil and grease cups for 



341 
400 

277 



399 

341 



571 
629 
106 
572 
277 
277 

106 
341 
277 
50 
1501* 
433 
339t 



483* 
81* 
583* 
1504* 
1403§ 
267* 
466+ 
1731 
361* 
408t 



rods 



Mnt,„ buses in London 

Mnlui car service in Bavaria 

.Mulo: cars, by Dodd and Arnold 

Motor cars. Cost of operation 

Motor for shop service, Westinghouse.. 
Motor, Reversing, for planer drive, G 

Elec 

Motor, Reversing, for planer drive, Triun 

Motor, Single-phase, Westinghouse 

Motors, Application to tools at Burnsid' 
Mounce, R. S., Mechanical depart:nent 



ganizat:( 



pictu 



Spec 



al 75 ton flat car 

railway educational 

work 57§, 67, 

Mndge & Co., Car window air intake 

Mummert-Dixon Co., Grinder 

Mummert-Dixon Co., Crane-grinder 

Murphv -X L -A roof on Frisco box cars-.. 
.MurraO, E. A., Kindling locomotive fires.. 

Murray, E. A., Tire turning record 

Murray. E. .\.. Turning driving wheel tires 
Mvriawatt. Standardization of the 



Nagle, John H., Receptacle for waste drink- 
ing cups 

Narrow gage locomotives, Central South 
African Railway 

Nashville, Chattanooga & St. Louis, Boiler 
shop kinks 

Natal, Flood damage in 

Nathan Mfg. Co., Cut-out valve for water 
gages 

Nathan Mfg. Co., Gage cock 

Nathan Mfg. Co., Lubricator for air cylin- 



174t 
564* 
273* 
393* 
556* 
536 
62t 
640t 
190 



142* 
397t 



der: 



National Oil Gas Generator Co., Generators 

National Machinery Co., Forging machine.. 

National Machinery Co., Semi-automatic nut 
tapper 

National Railway Devices Co.. Coupler re- 
lease rigging 

Netherland railway improvements 

New England Railroad Club (see Meetings). 

New York Central & Hudson River, Steel 
box car end 

New Y'ork Central & Hudson River, Travel- 
ing safety exhibit 

New York Central Lines, Record of loco- 
motive equipment 



1368* 
1529* 
566* 



i-efer to th-; Daily Railu-ay .Age Gazette. * Illustrated article 
t communication. 



1913— RAILWAY AGE GAZETTE, MECHANICAL EDITION— Index. 



New York Central Lines, Steel passenger 

car SS§, 89* 

New York, New Haven & Hartford, Indirect 
car lighting ^^' 

New York, New Haven & Hartford, Traffic 

through Harlem river yard 516t 

New York Railroad Club (see Meetings). 

New York State Department of Labor, Speci- 
fications for e.xhaust systems 305 

Newman, C. M., Boiler tube rack 606* 

Newman, C. M., Paper on driving boxes... 422 

Newton Machine Tool Works, Locomotive 

link milling machine 46» 

Newton Machine Tool Works, Shaper for 
driving boxes •■■■•.•■ 10° 

Niagara Frontier Car Inspection AsEOCia- ^ 

tion. Damage to cars by improper loading M'i 

Nickel-Chrome Chilled Car Wheel Co.. Car 
wheels ■■■■■■ 1529 

Niles-Bement-Pond, Boring machine, Double 
journal bearing 396 

Niles-Bement-Pond, Driving wheel lathe.... 336 

Norfolk Southern, Box car construction and 

Norfolk & Western,' Bronze liners for cross- 

heads i-', 

Norfolk & Western, Car repair notes -142 

Norfolk & Western, Forms for locomotive ^ ^ 

operation and cost '-•* 

Norfolk & Western, Firing up locomotives.. 643 

Norfolk & Western, Hammer for removing ^ 

side rod bushings - ■ ■»84 

Norfolk & Western, 90 ton gondola car.. 2^, 35 
Northern Railway Club (see Meetings; 
Northern Railway of France, 4-6-4 tyoe lo- 

comotive !^" 

Norway, New railroad in i 

Nowell, H. T., Eccentric blade bender 306 

Nowell, H. T., Machine shop kinks 595 

Nowel, H. T., Turning four-bar crosshead 

wrist pins \^- 

Nut, Dieter safety v;--."-; ',i. 

Nut tapper. Semi-automatic, National 45 



Oil burner 31U- 

Oil burner for car repairing, N. & W .. 443 

Oil burner, Mahr 624*, 1522 

Oil cups. Welding on rod straps 25J 

Oil fuel in Austria "t 

Oil and grease cups for rods 366 

Oil house. Standard, Paper at Storekeepers' 

convention , 31U 

Tinius, & Co., Testing machin 



P. R. R. 



159* 



and fuel 



only. 



Operating department 

Paper at T. E. A. conveniiuii . . 

0|)eration, Improvements in 

Operators, Selection for oxy-acetyl 

ing, bv J. C. Reid 

Ore shipment on the Great Lakes .74\ 

Organization of 
Organization, IV 



Id- 



_„____ houses 597*. 

hanical department, Erie. 
635§, 

Osmer, J. E., Improved rod brass 

Oven for baking paint on steel passenger 



cars, P. R. R. 



.1471§, 



Overhead inspection of freight 

Owner's defects. Extension of list 

Oxv-acetylene welding and cutting. Paper a 

Blacksmiths' convention 

cetylene welding, Selection of operator 



245* 
1477* 
1471§ 



for 



Oxygen generators . . 

Oxygen and illuminatii 

cutting with 



ig gas, Welding and 



eking, Graplio-metal 

eking. Metallic, for piston 
eking rings. Gang tool for 
of Ci 



cutting. Cent. 



Paint baked on steel passenger cars, P. R. R. 245 
Paint brushes for steel equipment. Paper at 

Painters' convention 542 

Paint, Effect of pigments on linseed oil 188* 

Paint. Rust inhibitive. Paper at Painters' 

convention ii 

Paint on rusted surfaces 627 1 

Paint shop at Sedalia. M. K. & T 483* 

Paint shop supplies, Paper at Painters' -"" 



Paint, Test of 

Painters' Association Convention. 

(Reforts and DUcussio:<s.) 

Economy in locomotive painting 

Election of officers .-...- 

Enameled interior trimmings 

lishing steel passenger cars. 



545 
188* 



Maintenance of passenger cars 545 

Notes on convention 520§ 

Paint brushes for steel equipmert 542 

Paint protection for steel equipment... 544 

President's address 539 

Railway paint shop supplies 545 

Rust inhibitive paint 541 

Safety first 543 

?e numbers under 1,000 refer to Railway 



Painting steel passenger cars, by C. D. 

Young 245* 

Pan for handling material, B. & 21" 

Paraguay, Proposed line for 569t 

Parcels post record 212t 

Parish, Le Grand, Advantages of brick arch 473 
Park, W. L., Address at Boiler Makers' 

convention 314 

Park, W. L., Address at T. E. A. conven- 
tion 477 

Park, W. L.. Railroads and the college 

man 640 + 

Parks, M. R., Proportions of refrigerator 

cars 613 

Parkesburg Iron Co., Superheater tubes... 1266* 

I'arsuns, H. E., Tank car design 445* 

Parsons, H. E., Truck equalizer design 408* 

Patent applications 80t 

I'atton, F. E., Use of --:iii.l -.: 1 nmtives. 594 

Pawling & Harnischfei;ui, !: in.diine.. 99* 

Pcabody, F. S., Addre^^ .,1 I u. 1 ,, invention 289 

Peabodv, R. T., AppreiiliLe lusuucliun 311* 

Pedestal binder hoist. Cent, ot Ga 538* 

Pedrick Tool & Machine Co., Portable turn- 
ing machine 569* 

Penalties under Federal laws 242t 

Penn freight car coupler 1422* 

Pennsylvania, Car, Train lighting instruc- 
tion 655* 

Pennsylvania, Efficiency tests on 682t 

Pennsylvania Industrial Welfare Efliciency 

convention 571 

Pennsylvania Railroad, -\tlantic type loco- 
motive and a heavy train 529 

Pennsylvania Railroad, .\ntomobile car, steel 

frame 1492* 

Pennsylvania Railroad, Fires 2041 

Pennsvlvania Railroad, Gee locomotive stoker 155* 
Pennsylvania Railroad, Oven for baking 

paint on passenger cars 245* 

Pennsylvania Railroad, Painting steel pas- 
senger cars 245* 

Pennsvlvania Railroad, Rivet heater. Port- 
able' 256* 

Pennsvlvania Railroad, Testing equipment.. 159* 

Pensioners, Number on P. R. R 236t 

Perritt, J. F., Smith shop tools 191* 



Personals (General). 

(Abv.'C grade vf Ma 
Barclay, Frank B . 



Ba 



Bell, Rob( 
Bentley 



M. K 342 



Br 



rt W. 
H. T. 



I. W. G. 
F. S 



Brown, H. B 
Carpenter, J. 
Chenoweth, I 
Chidley, Tos 
Conn, J. .!.. 
Cook, J. S. ^obituary) 



G... 



342 
400 
342 
630* 
342 
51 
458 
107 
400* 



Ci 



And 



681 

574* 

G. M...' 515, 572* 

■) 1407 



Dalzell, H. 
Dickerson, 
Dunlop, P. 
Enright, J. 
Ensign, J. 



Fiedle 



Ma 



Freeman, 

Frey, W. J 

Funk, G. H 

Gardner, H. W... 

Gardner, J. E 

Garstang, William 
Goodwin, G. S, . . . 
.1. 



Ha 



lid, G. O. 



Hawkins, W. P. 



Major Charle 



H. W. 



Hii 
Hii 
Hooker, Fred 

Hot-ton. B. G 

Hull, George A 

Hyndman, F. T 

Tackson, H. D 

'Tohann, Tacob (obituary).. 

Tones, V. B 

Kellogg. W, I 

Ketcham, F, O. (obituary), 

Kruttschritt, Tohn 

Ladlev, W. E' 

Langley, .1. T 

Lear 

Lillie, G 
MacMillan, D 
McCarlhv. M. 
McC.irmick, G 
McKee, G. S. 
McOuillen, T. 
^TcRnbcrts, G 
Mertshcimer, 
Milncr. E. B 
Mitchell, W. 
Montgomery, 
Murray. W. 
Nash, Toseph 
Newhal'l, D. S 
O'Brien, J. E 



458 
681 
633* 
278 



400 
458 
342 
458 
630* 
630 
278 



D. E.. 
G. W. 



572 
401 
107 
222 
401 
515 
459 



Personals — General (continued) 

Osborne, H. J 458 

Osmer, J. E 107 

Oviatt, H. C 342 

Park, E. A 278 

Payne, B. T 107 

Perry, G. E 52 

Prendergast, .\. P 107 

Prendergast, R. (J 458* 

Quayle, Robert 631* 

Richardson, L. A 222 

Ridgway, H. W., Denver, Col 163 

Robb, George W 572 

Schmoll, G. A 515 

Schlafge, Wm 1409* 

Scribner, W. H 458 

Seidel, G. W 222 

Seley, C. A 278 

Small, J. W 278 

Smithan, N. L 163, 222 

Stewart, C. J 572 

Sunimerskill, T. A 163 

Svmons, W. E 52 

Taylor, C. M 222, 574 

Tefteller, 278 

Thompson, Geo 401 

Tinker, J. H 107, 401* 

Tollerton, W. J 51 

Turner, W. B (obituarv) 574 

Underwood, T. F '. 278 

Van Buskirk, II. C 107, 515 

Warnock, H. R 631 

Waters, !. J 52, 515 

Wildin, "G. W 342 



Personals 

(Master Mechanics and Road Foremen of 
Engines.) 

.Vdams, A. B 515 

Akans, E. L 631 

Ailing, B. W 572 

.-\nderson, W. E 1 63 

Appleton, W. U 631, 681 

Armstrong, A. G 458 

Barker, J. A 107 

Barnes, W. E 631 

Basford, John C 631 

Beardsley, W. F 273 

Bedell, W. A 342 

Benzies, John 107 

Bettenberg, N. C 223 

Blake, Henry 163 

Borbridge, W 342 

Bowden, J. F 342 

Boyd, Frank 164 

Breisch, O. C 278 

Burke, J. M 342 

Burnett, R. W 1520* 

Butler, W. S 515 

Byers, R. F 681 

Castron, H. G 631 

Chase, F. T 107, 164 

Connolly, F 52 

Cope, E. E 682 

Covalt, Frank 164 

Crew, A. L 342 

Cross, D. W 52 

Cullom, J. A.. 342 

Culver, H. W 223, 459 

Cunningham, J. L 515* 

Curley, W. A 342 

Daily, C. B 459 

Daley, T, H 573 

Davis, T. M 164 

Dempster, Gilbert 631 

Dewey, Foster 515 

Dougherty, J. H 107 

Dyer, W. H 342 

Evans, W. H 164 

Fitzimons, J, E 164 

Flavin, J. T 631 

Ford, J. M 459 

Foster, H. L 164 

Foster, O. M 164 

Fowler. T. E 515 

Franev, M. D 164 

Frauendiener, W. J 631 

French, T. L 164 

Fuller, G. E 107 

Gibbs, J. W 631, 681* 

Greiner. J. R 278 

Grewe, H. F 342 

Griffith, Henry 682 

Groening, W. C 459 

Hackett, T. W 682 

Hale, A. E.. 632 

Hanchett, S. F 459 

Harris, E. J 223 

Hartel, D 107 

Haves, H. B 682 

llavman, C. C 52 

ITnm.sv, T. W 632 

n...lnapr. F 632 

Unlfm.in. O. A 107 

ll,.|,kms, David 52 

ll,.i,.cr, Frank 278 

HuoU.tt, G. 401 

Hussev. F. A 278 

Hvde.R. C 164 

Ingling, J. E 279 

the Daily Raihvay Age Gazette. * Illustrated article: 
Linication. 



1913— RAILWAY AGF. GAZRTT]', MECHANICAL 1< 1)1'|-|( ).\-[ndcx. 



Personals— Master Mechanics and Road Personals— Car Department— (con- 
Foremen of Engines— (continued) tinued.) 



kii.Ms,.,,, Mark l\i 

luilv lied "" 

•i^i."<'^. <^.- i- sfi 

KothL-, C. A f'J 

Kul.u, B. !•• 1*^ 

l.ang. J. -'^ 

Lcyilcn, W . i '^ 

f l>Vf l' <."'. ^"^^ 

\\c Vnaiiv 1 i *^^ 

.\lcCabe, J "2. 5/ J 

McCinhv, C. A 6^2 

Mcllonaul. 1.. J 279 

Jkilr;iw, .Michatl .?; 

MillvaiiL-. C. 1 513 

McKcnz.c. H. 1) "2 

.Mel tcul T U '^'', 

M;,ckc.izic,' II.' 1> f?J 

Mackerly, .\1. K f'' 

Malli>un, .\ '9^ 

MaxiWia, \V. !■; ^- 

Mocbeck, L. 1 °°t 

MoreJ, 11. S ''i-, 

MolTatt, !•". J • • ■ ,". 

Moriar.y, G. A 573, 631 

Mullen, T. E ;■.;■■--{ ??^ 

Ndson, 1-. W 343, o/3, 63J 

Novinger. G '0/ 

O t onnor, N. J ^-j 

O'NeiU, VV. J "- 

Patterson, D '"', 

Patterson, S. T ■ • ■ J'- 

Prendeigast, U. U 16-1. 223 

Ramsey, Ralph ■■■ ^'^ 

Randall, J. U =2, 164 

Keagan, M. F 279 

Records. J. W..: ■ ■ ■ Iji 

Reid, C. H ^-l^. "3 

Rhodes, J. C -" 

Rhuark, F. \V 343 

Ridley, W. J ^15 

Roach, J. B "2 

Robb, G. W If 

Robbins, F. S ^59 

Ross, David = '° 

Ross, W. F "2 

Sealy, William C 52 

Schaefer, Hugo 't^' 

Schraag, C. F J- 

Schultz, E ," 

Scott. M \°l 

Sharpe, H. W ^32 

Smith. J. L 52 

Stephens. H. H 459 

Stewart, J. B =2 

Stewart, R. L 223 

Stewart. T. R |43 

Stone, G. M.. ••• "-. 

Sweetman. E. M 632, 681 

Sweney, D. R •■ "2 

Tasker,,W. S 343 

Tate. K .07 

Tierney, J. R "^ 

Trussell. S. G '- 

Underwood, T. S j-{ 

Vickers. T. M 343 

Wallace, R. E =- 

Walters, .T. H Y, 

Whalen, J. M 343 

Wheatlev. B. L " 

Whitelev, G. W 223 

Whitman. Harry °3- 

Wilkie, Charles 5^ 

Williams. F. W «9 

Wood, R. E 164 

Yeaton, C. S 52 



Personals— Car Department 



Ma 



1. 



Acker, Joseph . . 
Allison, A. A. . . 
Alquist, N. A . . 

Alquist, P 

Bannon, R. J . . . 
Bcshler, E. L... 
Buss, Charles . . 

Copony, A 

Corp. F. C 

Cosgrave, P. H. 
Cousley, W. T.. 

Cupp, .T. L 

Deane, J 

Downinp, I. S. . . 
Ellis. W. M.... 
Fleming. I. W.. 
Galarneau. P. B . 
Hallett. W. T 



343* 
223 
573 



Ha 



F. H. 



Albert . 
John L. 



Herb5t< 
Hodgs( 
Hull. u. 1 
Jackson, J 



Kendall, T. W. . . 
Lenzner, Samuel 
Lewis, Ynn R . . . 
Mad<lox. C. W... 



It. 



343 
682 



MclJonald, 

McMullen, John " 

Miller, William ^53 

Milton, J. II 459 

Osborne, H. N 343 

Otto, J ohn t- . 

Patterson, W. E 5/ J 

Piggott, S. J 343 

Reed, James =^3 

Ross, U. C 2" 

Rowe, J. C \°\ 

Schulze, R. W 573 

Senger, J. W "2 

Simpson, C. S ■•• " 

Smart, G. E 632, 682 

Smith, W. K "2 

Stanley, R 343 

Taylor, C. II '^4 

Thomas, J. H •■•■ 459 

Thomson, Geo 459, 5/3 

Trautman, .\dam 5, 

Watrous F C 632 

Weiler, 'g. S 573 

White, H. J 343 

Wilcox, E. M 632 

Wood, George n 574 



Personals — Shop and Engine House 

Acker, J. W 401 

Alexander, J. ■ • • " 

Amey, M. E 343, 401 

Anderson, J. J °°2 

Arbuckle, J. 11 682 

Baird, A. M 682 

Baker, C ■• 2-.3 

Bennett, A. E 53, --3 

Beyer, O. S., Jr 439 

Boertman, Chas ■'/'^ 

Bodine, L. E oof 

Bonesteel, J. C 401 

Booth, Thos 459 

Brooks, C. E 5'4 

Brumbach, R. F j-^ 

Bruner, J. 1" 

Carney, J. A 401 

Chase, M. 1 632 

Chenoweth, W. B 107 

Clark, A. W =3 

Clark, F --3 

Clark, J. H 4d9 

Coe, T. W ='4 

Cole, J. C 63- 

Colley, C. C 343 

Coniff. P 343 

Conley, B 'J 

Cooke. W. L 107 

Costella, P. 1 1^4 

Crawford. M. L 223 

Grouse, J. L 344 

Cruwell. W. C 223 

Darling. H 344 

Davis A. F 1°4 

DeLacey, M. J 344. 401 

Depue, Geo. T 516 

Dibble, Oscar C 107 

Donohue. P. J 344 

Dorr, H. G 2/9 

Douval, J. C 108 

Drury. C J. 223 

Duf ner, J. L - 

Dumphy. John 07 

Earl. W. R 10? 

Echle, F. J 632 

Falkenstein. Coburn 164 

Fenstumaker, L -:;3 

Fitzsimmons, J. F -'^ 

FHckwir, J. W 459 

Flinn, R. H 4^9 

Frauendiener, W. J ''4 

Frey. C. N 53 

Frve. J. C 68- 

Gaffney, T. F l" 

Gilleland, G. W 108 

Giller. C. H 5 6 

Goodwin, W. E 516 

Gordon. Thomas --■!■ 

Graham Tos 632 

Grant, Hugh' jOS 

Gunther. M. J 164 

Hahn. L. H 4o9 

H^"-' JL... ;;; ^ 

■ ■ 53 



Ha 



F. C. 



Hardestv 
Hartwell 
Hatsel, B. 1 
Hav. D. W 



F. H. 



Personals — Shop and Engine House 
— (continued) 

Kirkpatrick, J 344' 

Knight, T. t; 682 

Kruegcr, A. J 63J 

l.aking, D. G 53 

a.ec, Bernard 682 

t,ec, S. H 53 

Lee, W. H 53 

Leverage, J. R 5 6 

Lighlfooi, S. b 3I0 

Linthicunl, P 459 

Little, -V a 108 

Logan, S 459 

Lowe, E. G 165 

Mahan, A. H 574 

McArtfnir, A 108 

McDowell, John 53 

McElvy, G. 1! 165 

McGraw, iM. J 53 

McMahun, E. 1 108, 344 

McPherson, R 1 08 

McTavish, A 402 

Meadway, W. F 53 

Miller, John L 516 

Minnick, H. B -^23 

Moline, Frank 165 

Monroe, A. L 108 

Montgomery, R. H 223 

Moore, J. P 344 

Morton, J. R .•■ 401 

Morton. W. 165 

MulHnix, S. W 223 

Murphy, C ,53 

Musgrove, J. H 279 

Myers. II. E 344* 

Nanney. T. H 53 

Newmarch. I. C 223 

Nyer. L. C 163 

O'Leary. M. A 53 

Parker. II. H 632 

Paul. W. I 344 

Peach, T. P 165 

Penketh, S. J 53 

Perry. C 108 

Prewitt. H. A 516 

Rauch. H. S 108 

Ray, J. M 279 

Reich, T. H 682 

Reid, W. G 22J 

Renix. W 108 

Rhinehart, C. C 459 

Ridling. R. P 682 

Ringler, D. L 53 

Roberts, A. T 402, 574 

Rosser, H. S 682 

Sargent, M. E 402 

Scanlon. T. C 632 

Schorndorfer, F. S 402 

Scott. W. W S3 

Shaffer, F. E 459 

Shank, C. L 574 

Sheppard, E. S 108 

Shortt, A. T 223 

Stewart, S. C <02 

Studer, F. A 165 

Stull, F. J 2/9 

Suhl, J 165 

Sullivan, D. J 279 

Trow, W. B 459 

Turton, H. L 344 

Urban. Wm 108 

Van Valin. H. D 223 

Walther, A. G .•■. 108 

Warcup, C. W 223, 279 

Whitehrend. E. E 402 

WHiileford, T. E 279 

Wilcox. E. M 516 

Williams. E. V 53 

Working. Harry 53 

Yeager. W. W 574 



Personals— Purchasing and Storekeeping 



402 
516 
402 
574 
682 
682 
459 
459 
223 
574 
459 
108 



He 



C. A. 



Hilfrink. G. 
Hitch, C. B.. 
Hitchens. H. 
Hoff, Geo.. Jr 
Howard. W. 1 
Hunt. H. W. 



T. P. 
E. P. 



Kennedy, E. 



344 
516 
574 
516 
459 
632 
682 



Anthonv. 


C C 


Beggs. 


1. 


H... 


Bennett. 


1. L. 


Bushn 


pII 


F. .\ 


Cain. 


D 


D... 


Cliffor 


d. 


E. A 


Conno 


rs. 


F. E 


Cook, 


H. 


G... 


Coope 


r, W. L. 


Dailev 


, F 


;. B.. 


Downi 


\np. 


D. . 


GondchiU 


1, .X. -■' 


Hall. 


11 


K... 


Triikir 




(; H. 


Killiai 


1 1 


. M.. 


Lowe. 


T. 


I.... 


McCoi 


nl 


.\. K. 


AlcWhile 


. G. E 


Maba, 


TPV 


, 1. E 


Mahl. 


!•• 


W... 


Mann 


A 


. C... 


Marsl 


lall. 


T. F. 



516 
459 
516 
459 



H. W.. 
. J. R... 



under 1.000 refer t 



o Railway Age Gazette, Meclh 
' I editorial; ' ' ' 



_„,._ ( Edition: those over 1.000 

short non-illustrated article or note; 



refer to the Daily Railw 
X communication. 



-,y Age Ga:cltc. * Illustrated article 



1913— RAILWAY AGE GAZETTE, MECHANICAL EDITION— Lidex. 



Personals — Purchasing and Storekeep- 
keeping — (continued) 



Peaice, H. C... 
Plielps, \V. G . . 
Porcaer, Samue 
Ponlock, VV. Ji 
Kice, i\. M.... 
Kotureau, iJ. li 
Shoop, W. K . . 
Simpson, K. \V . 
Snyder, J. C. . 
Spract, 'I homas 
Stokes, W. D.. 
Turner, F. C . . . 
Waldron, N. A. 
Wood, L. B. 



Woods, K. O 

Peterson, r'red. Superheater tools and then 



& Reading, car, steel 
steel 



Philadelplu 

bearing 

Philadelphia & Reading, 

frame box 

Philadelphia & Reading, locomotive 2-8-2 
type 

Philadelphia ii Reading, locomotive, inspec- 
tion, 4-4-2 type 

Philadelphia & Reading, manufacture of 
brake beam hangers 

Pickard, i'". C, president's address 

Piece work, paper at Blacksmiths' Conven- 

Pigmenls, Effect of on constants of linseed 
oil 

Pilcher, John A., Six-wheel truck A. S. M. 
E 

Pipe clamp, Ayers 

Pipe threading, stationary die head for, 
Eandis 

Pipe union, Mark cold drawn steel 

Pit jack, hydraulic, VVatson-Stillman. . .271*, 

Pittsburgh & Lake Erie, gas-electric car 

Pittsburgh He Lake Erie, portable rivet forge 

Piston rings. Air brake apparatus 

Piston rod packing, AXelallic 

Piston valve bushings. Pressing in, by \ . T. 
Kropidlowski 

Planer attachment, Radius, Frisco 

Planer tool head air lift 

Planer (sec Machine tools). 

Plating metal by deposition 

Platinum, New alloy 

Pleiss, Paul, Scrapping boilers with oxy- 
acetylene 

Pneumatic bulldozer 

Pollak Steel Co., axles 

Pomeroy, L. R, Basis for measuring lathe 
capacity 

Pomeroy, L. R., Curves of locomotive oper- 
ation 

Pomeroy, L. R., Diagram of machine tool 



459 
574 
682 
516 
6JJ 
574 



lOS 
45y 



411» 
479* 

36S* 

415 

490 

188" 

259 
234* 

626* 



oper; 



Pomeroy, L. R,, Power required for punch- 

Pomeroy, L. R., Tractive effort chart 

Pomeroy, L, R., Transmission of electric 



pow 



Portable turning machine, Pedrick 

Postal car lighting fixtures 

Postal car lighting specifications 

Postal car (see Car), 

Power distribution in Mallets, by Paul 
Weeks 

Power house, Centralia locomotive terminal. 

Power plant operation. Efficient, by Ernest 
Cordial 

Power required for punching 

Power Specialty Co,, Locomotive super- 
heater 

Powers, R, C, Cumberland terminal of the 
B. & O -. 

Pratt, E, W,, Address at T, E. A. Conven- 

Pratt, E, W,, biography 

Press, Hydraulic forging, Chambersburg. , , . 

Press, small pneumatic, Frisco 

Pressed Steel Car Co, Car, Hopper 70-ton 

Birmingham Southern 

Prest-0-Lite Co,, welding outfit 

Prest-0-Welder, oxy-acetylene 

Prices for labor and material, M, C. B 

Pries metal car roof 

Propellers, High speed ship 

Public regulation. Objectionable 

Pullman cars. New end construction for,.. 

Punching machine. Power required 

Purchase, E. R,, Reclamation of scrap tool 

steel 

Purdue locomotive testing plant 

Pyle National Electric Headlight Co., head- 



602* 
309* 
1366 



248' 

372* 
436* 

182* 
569* 



372* 
675* 



1409* 
339* 
376* 



light 



Mfg. Co.. Bracket for extinguisher. 



Quayle, Robert, Addr 



Quayle, Robert, .Address at Genera 
men's convention 

Queenan, Wm., Making stock car 
scrapped box cars 



Page 



1,000 refer to Raiht 



415 
379 



Rack for short lengths of bar, W, & L, E, 
Radial_ stays. Turning and threading. Cent, 



of Ga 



Rails, Copper in 

Railroad construction in the Philippines.,,, 

Railroad stock and real estate 

Railroads and the college man, 

520S, 523J, 5771, 580S:, 6381, 639t, 
Railway Business -Association (see Meetings). 
Railway Club of Pittsburgh (see Meetings). 

Railway difficulties in Argentina 

Railway extensions in western Australia... 



Railway Fuel Association Convention 



76* 

344t 
165t 
345t 

640J 



I l^cfor 



and Di: 



Boilers. Scaling of locomotive 

Cars, Self-propelled 

Coal mine. Construction and operation 
of a bituminous 

Coal, Sub-bituminous and lignite 

Coaling station. Modern locomotive... 

Contract, Standard form of 

Election of officers 

Fairing practice 

Iway Fuel Association (see also Meetii 
Iway General Foremen's Association (see 
leneral Foremen's Association). 
Iway Specifications, paper by O. S. Beyer, 
r., Western Railway Club 



Railway Storekeepers' Association 

I Re forts and Dtscnssion.) 



ihcation and testing 
■s Llepartment on opei 



Rolli. _ 
Standard 



nil- 



cks. 



St: 

Standard oil house 

Standard supply car 

Railway Storekeepers' Association (see also 

^Meetings). 
Railway Supply Manufacturers' Association, 

OflScers and committees 

Railway Supply Manufacturers' Association 

(see also Meetings). 
Railway Tool Foremen's Convention (see 

Tool Foremen's Convention). 

Railroad travel. Early 

Raihvav L^lility Co., Regulating devices. . . 

Railway Utilitv Co., Ventilators 

Railways, \alue of 

Ratio of compound cylinders 

Reading (sec Philadelphia & Reading). 

Reamer, Ex|)ansion, Boston & Maine 

Receptacle for waste drinking 



313 
307 
310 
302* 



2S8t 
1526* 
1466* 



Careful 



Record of h 

Reed-Prentice 

Refrigeration, 

of, Proport 
Refrigerator 
Reid. J, C, Selectii 

acetylene welding 
Remfry, C, N,, Undesired quick action 

brake 



of 



e equipment 

Co,, lathe 

Third International congress 

ns of refrigerator cars 

irs (see Car), 

of operators for oxy- 



1425§ 
527* 
1366* 



Repairs, cost of freight car,,. 
Reverse gear. Power, Casey-Cav 
Reverse gear. Screw and lever, 



P, & R. 



412* 



Rice, N, ^L. Effect of stores department 
operating cost 

Riegel grate shaker brackets, D,, L, & W,.. 

Rink, G, V\'., Steel underframe box cars... 

Rivet forge. Portable bv F. H. Babcock.... 

Rivet heater. Portable, P, R, R 

Riveter, Large Hanna type 

Riveter, "Little David" 

Riveting machine. Electric, Eveland 

Roberts, A, M,. Boiler studs and plugs 

Rock Island Lines, Locomotive as a fire 

engine 

bosses. Tool for turning, M., 



301 
1391* 
657* 



K. & T, 



Rod brass. Improved, by J, E, Osmer 

Rod oil and grease cups 

Rods. Cost of repairing 

Rods, Designing locomotive connecting, 170§, 

Rods, Main. Foulder design 

Rods, Repairs to main, by C, D, Ashmore,, 
Rogers. T, D., Replacing driving spring on 

Mallet 

Rolling chairs. Free 

Rolling mills at scrap docks 

Rommel, C. T,, Location of steam gages in 

setting safety valves 

Rosen-Baum, E. R.. Apparatus for welding 

with oxygen and illuminating gas 

Roth, E. J.. Inactive and obsolete stock, . . . 
Roundhouse. B. St O.. at Cumberland 



.000 refer to tl 



Roundhouse. Centralia, 111. Cent 353* 

Roundhouse facilities, Superior European.. 185* 

Roundhouse foreman needed at night 519S 

Rules of interchange 463S 

Rules of interchange. Revision of, M. C. 

B 1451 

Rumsey freight car door 216* 

Rumsey mail car door 509* 

Russia. Purchase of railways 403t 

Kutan, .\. N,. Tool for repairing triple valve 625* 



S. K. F. Ball Bearing Company, Bearings 

for axle light generators 453* 

Saddle pin offset. Formula for 647* 

Safety appliance models, Norfolk & Western 442* 

Safety appliances. Application to cars 147* 

Safely appliances in Porto Rico liof 

Safely Car Heating & Lighting Company, 

Axle generator suspension 456* 

Safety Car Healing & Lighting Co., Ball 

bearings on generators 1466* 

Safety Car Heating & Lighting Co., Com- 
bined fan and ligliting fixture 1420* 

Safety Car Heating & Lighting Co., Elec- 
tric ignition of gas light 1498* 

Safety Car Heating & Lighting Co., Fix- 
tures for vestibules 1420* 

Safety Car Heating & Lighting Co., Light- 
ing fi.xtures for Postal cars 218* 

Safely on the Chicago & North Western, 

by W. T. Gale 137* 

Safety devices for locomotive boilers 333* 

Safety exhibit. Traveling 405§ 

Safety first 602t 

Safety first. Paper at Painters' Convention.. 543 

Safety gates, W. & L. E 369* 

Safety Steel Ladder Co., Box car ladder. 

220", 1469* 

Safety talks in pay envelopes 513t 

Safety valves. Location of steam gages in 

setting 533* 

Safety valves. Securing during tests 1522 

Safety valve tester, Frisco 378* 

St. Louis & San Francisco, Air hammer for 

boiler shops 191* 

St. Louis & San Francisco. Shop kinks.... 373* 
St. Louis & San Francisco, Steel frame 

box cars 555* 

Sand blast. Portable 86* 

Sand, handling on locomotives 172? 

Sand, use of, on locomotives, by F. E. 

Patton 594 

Sander, Air for interurban cars 482* 

Santa Fe, Apprentice instruction on 311* 

Santa Fe, Axle lighting system 392* 

Santa Fe, Coupler, engine and tender 274* 

Santa Fe, Lathes, milling attachment for... 84* 

Santa Fe, Locomotive, 2-8-2 type 525* 

Santa Fe, Locomotive, 4-6-2 type 525* 

Santa Fe, Six-wheel tender truck 526* 

Santa Fe, Standard oil house 310 

Sauvage air brake safety attachment 1423* 

Sauvage air brake valve 1468* 

Saw, Boyer pneumatic 509* 

Saw, Cut-off, N. & W 443* 

Saw (see also Machine Tools). 

Scaffold for boiler shop 494* 

Scale. Device for removing from arch 

tubes 219* 

Scaling of locomotive boilers 295 

Scenery. Special baggage car for 615* 

Schroeder Lamp Works, Automatic shut-oflf 

valve 450* 

Schuchardt & Schutte, Corrugated tubes 273 

Schulze, R. W., Grain car inspection ZZ 

Schulze, R. W,, Improved methods of 

freight car construction 437* 

Schulze, R, W,. Instruction in interchange 

rules 154 

Schwartz. R. M,, Record of locomotives,... 527* 

Scotland, Ship building in 380t 

Scrap docks. Rolling mills at 305 

Scrap material. Handling, by B, J, Froeh- 

lich list 

Scrap, Reclaiming iron, cost of 305 

Screw reverse gear. P, & R 412* 

Seaboard Air Line Blacksmith Shop kinks,, 191* 

Seaboard Air Line, Trailer truck 74* 

Searle, J. M.. Practical methods of abating 

smoke 106 

Seat box for locomotive cab 242* 

Seat. Convertible for compartment cars.... 447* 

Seat, engineer's in cab 241* 

Seats. Steel car 1467 

Self-propelled cars, bv Dodd & .Arnold 324* 

Selev. C. A., .Address at Boiler Makers' 

cofivention 314 

Selev, C, -A,. Roof structure, steel passenger 

car. A. S, M, E 258 

Sellers, William, & Co,. Safety squirt for 

sprinkling coal 564* 

.Shackle for driving wheels. Frisco 374* 

.Shaper for driving boxes 100* 

Shaper. Heavy duty back geared. Stock- 
bridge 338* 

Shaper (see also Machine Tools), 

Sheafe air hose coupling 332* 

Sheafe. T, S,. Air brake hose 116±. 618* 

c Daily Railway Age Gazette. * illustrated article. 



1913— RAILWAY AGE CV/AVriE. MECilAXlCAL JCDI'IK )\— Index. 



Sheafc, J. S.. Effect of specifications on 
storekeeper's stock 

Shears, Pneumatic. Frisco 

Shed for dry lumber 

Shccdy, P.. Operation of locomotive drift- 
ing device 

Sheehan. J. J., Reclamation of scrap tool 
steel 

Shield for water glass 

Shield for water glass, Deico safety 

Shield for water glass, Lake Shore 

Shields for locomotive decks, B. & O 

Shoes and wedges, Laying off, by E. T. 
Spidy 

Shoes and wedges, Planing, Cent, of Ga.... 

Shop arrangements and facilities for cars, by 
L S. Downing 

Shop buildings. Standard gage track through 

Shop. The finishing 

Shop hospital room 

Shop improvements at Burnside 



Shop Kinks 

Air clamp for drill press, M., K. & T. 
Air hanmier for boiler shops, Frisco. .. . 
Air lift for planer tool head. Cent, of 

Ga 

Air motors, angle attachment for, B. & 

O 

Air pump testing stands, Frisco 

Air and steam hose. Machine for mount- 
ing, M.. K. & T 

Angle plates for planing taper flanges.. 
.Arch tube prossers. Jig for splitting, 

Erie 

Attachment for countersinking on drill 

press, B. & O 

Axle lathe output increased, by C. L. 

Dickert, Cent, of Ga 

Belt record, W. & L. E 

Blacksmith shop appliances, by C. L. 

Dickert 

Boiler shells. Drilling holes in, M., K. 

& T 

Boiler tube rack, A. C. L 

Boring bar for cylinders, M., K. & T... 
Bover speed recorder testing stand, 

Erie 

Brake cylinder push rods. Welding jaws 

on 

Brake staffs, L'psetting, Cent, of Ga... 
Bulldozer, Pneumatic 

Chuck for drill press, Frisco 

Chuck. Pneumatic for staybolt drilling 

Chuck for threading studs, B. & M 

Clamps for crosshead, Frisco 

Clamps for holding driving boxes, Frisco 

Clamps for lifting tires, Frisco 

Crane on smoke stack 

Coupler voke. Upsetting and punching 

Cut-off saw, X. & W 

Cvlinder repaired with concrete. C. & 

"O 

Device for bending S hooks 

Device for repairing brake beams 

Dies for forming brake rod jaws 

Dies for swaging tube ends 

Driver for car axle lathe. Cent, of Ga. 
Driving box. Brass liners on shoe and 

wedge fit, B. & O 

Driving box brasses. Table for slotting, 

M.. K. & T 

Driving box cellars, Removing 

Driving box. Oil pipe for hub 

Eccentric blade benders, B. & M 

Eccentric drilling jig. Frisco 

Expansion arbor, B. & M 

Expansion reamer, B. & M 

Gai?e cock holes. Locating on boiler, 

B. & O 

Grinding throttle valves. M.. K. & T... 
Hammer for removing side rod bush- 
ings 

Heavy expansion arbor, B. & M 

Hoist, Pneumatic for loading cars. . . . 
Hose connections, Device for pressing 

in, Erie 

Jib crane, ball bearing, W. & L. E.... 
Jig for drilling crosshead shoes, B. & M. 

Lathe chuck crane, Frisco 

Lathe dog. Heavy, Frisco 

Laying off shoes and wedges. Can. Pac. 

Machine, Air bending 

Machine for drilling telltale holes 

Machine for pressing in piston valve 

bushings 

Machine for turning ball joints, C. & O. 

Metal tool cabinet, Frisco 

Milling attachment for lathes, Santa Fe 

Motion work kinks. Great Northern 

Oil burner for heating tires 

Packing rings, gang tool for cutting. 

Cent, of Ga 

Pan for handline material, B. & O 

Pedestal binder hoist. Cent, of Ga 

Pipe bending device 

Piston rings of air brake apparatus. 

Grinding. L. & N 

Planing shoes and wedges. Cent, of Ga. 
Pneumatic press, small, Frisco 

Page numbers under 1.000 lefer to Railway 



431 

227§ 

333* 



661* 

370* 
596* 
377* 
374* 
307* 
254* 
252* 

244* 
603* 
378* 



Shop Kinks — (continued) 

Pneumatic shears and cabinet for studs 

and bolts, Frisco 

Rack, Iron for short lengths, W. & L. 

Radial stays, Turning and threading, 
Cent, of Ga 

Radius attachment for slotting ma- 
chines. Frisco 

Radius planer attachment, Frisco 

Rivet forge. Portable, P. & L. E 

Rivet heater, Portable 

Rod bender, flat 

Rod bender, round 

Rod twister 

Safety gates, W. & L. E 

Safety valve tester, Frisco 

Sand blast, Portable 

Shackle for driving wheel, Frisco 

Shoes and wedges, Planing, C. & O 

Slide valve feed valves. Protecting in 
shipment, C. & X. W 

Spring bands. Machines for pressing 
off, M., K. & 1 

Spring planks, Puncl.ing, Cent, of Ga... 

Spool for packing, L . & N. VV 

Stand for driving wheels, Erie 

Staybolts, Testing 

Stock feeders for turret lathe, B. & M. 

Tire gage, Frisco 

Tire heater for locomotive 

Tire setting gage, Cent, of Ga 

Tool for turning rocker arm bosses, 
M., K. & T 

Tumbling shafts, tool for turning, M., 
K. & T 

Turret tool holder for axle lathe. Cent, 
of Ga 

\"ise for filing crossheads, B. & M 

Wrench for removing lubricator choke 

plugs, C. & X. W 

Shop men, Safety from accidents, C. & X. 



W. 



Shop operating costs. Decreasing 

Shop output, by J. H, Tinker 

Shop schedules, Paper at General Foremen's 

convention 

Shore, A. F., Locomotive driving wheel.... 
Siemanlel, E. L., Milling attachment for 

lathes. Santa Fe 

Side bearings. Anti-friction 

Side bearings. Roller, Economy 

Side bearings. Roller. Joliet 

Side frame, Truck, Designing a 

Side rod grease plug 

Side rods, Grease plug for 

Side rods. Oil and grease cups for 

Signals, Block in United States 

Simplon tunnel. The second 

Slack adjuster. Automatic 

Slater locomotive front end 

Slotting machine, Radius attachment for. 

Frisco 

Smith, E. C, Planing shoes and wedges, 

C. & O 

Smith, G. W., Thread cutting dies 

Smith, Lerov, Portable rivet heater 

Smith, Mrs.' R. C, Convertible seat 

Smith, Thomas. Piston rod packing 

Smith, Walter, Organization of engine houses. 
578§, 

Smoke abatement 

Smoke abatement devices. Test of, C. & 

N. W 

Smoke burning device. C. & X. W. 

Smoke consumers, Xumber in Louisville.... 

Smoke density in Chicago, Test of 

Smoke, Elimination of black, by Martin 

Whelan 

Smoke from engine houses 

Smoke Inspectors' Association of Chicago, 

Report 

Smoke and mechanical stokers 

Smoke, Practical methods of abating, by J. 

M. Searle 

Smoke prevention 

Smoke stack. The highest 

Society of Testing Materials, Co-operation 



596* 
371* 



158* 
1530* 
1521* 
383* 
568* 
396* 
366* 
345t 
562t 



434 
256* 
447* 
565* 



106 
1377* 
3S0t 



vith 



South African Railways 

South Australian railways 

Southern Pacific, Standard supply car 

Southern Railway of France, Engine house 

Space in exhibits 

Spain and France, Railroad to connect. . . . 

Spain. Railroad connections in 

Specialization, Over- 

Specifications for ChromeA'anadium tires . . 

Specifications for locomotive frames 

Specifications for postal car lighting 

Specifications and testing of material, Ef- 
fect on storekeepers' stock 

Speed gear. Hydraulic. Waterbury 

Speeders, Gasolene in fire prevention 

Spikes. Holding power of 

Spidv. E. T.. Laving off shoes and wedges.. 

Spool for packing. C. & N. W 

Sprague electric hoist 

Spring bands. Machine for pressing off, M. 
K. & T 

Sprinp making and repairing, paper at 
Blacksmiths' convention 



Shop Kinks — (continued) 

Spring planks. Punching, Cent, of Ga 131* 

Springs, Tests of vanadium 70 

Squirt hose, Armored 334* 

Squirt hose, Safety, Watertuwn 449* 

Squirt, Safely for sprinkling coal 564* 

Stack, concrete at Buniside shops 193* 

Stan^d Car Truck Co., Mat car, P. & R. 1502' 

Standard locomotive stoker 621*, 1399* 

Standard locomotives, discussion by H. H. 

\aughan 11 

Standard Steel Castings Co., Small castings 1470* 

Standardization of the myriawatt 190 

Stark, C. IL, Car coupler 101* 

Station platform. Changes in England.... 304t 

Staybolt, Flexible 1299* 

Staybolts, Drilling telltale holes in, Machine 



for 



Staybolts, Testing 

Steam car for navigation 

Steam consumption from indicator cards.... 

Steam gages, Location of in setting safety 
valves 

Steam heat traps, Location of 

Steam hose coupling, Lock for 

Steam meter, Improved, Gen. Elec. Co 

Steel castings, Small 

Steel ends on Frisco box cars 

Steel equipment, Paint protection for, paper 
at Painters' convention 

Steel, Heat treatment of case hardened.... 

Steel interior finish (or passenger equip- 
ment 

Steel passenger car design, A. S. M. E.... 

Steel passenger car (see Car). 

Steel passenger train equipment. Develop- 
ment of 

Steel, Special alloys and heat-treated for lo- 
comotives 1369§, 1347, 

Steel tires 

Stevenson, James, Taking up lateral in driv- 
ing box 

Stock cars, Making from scrapped box cars, 
C. B. & Q 

Stockbridge Machine Company, Shaper 

Stoker, The Gee locomotive 111§. 



Stoker 
Stoker 
Stoker 
Stoker 
Stokes 
Sto 



He 



vey 



Mechanical 

The Standard locomotive 621* 

Street locomotive 

W. D., Inactive and obsolete stock, 
■itz. A., Link side bearing truck... 



Storehouse. Platforms for casti 

Storekeepers' Association 

Storekeepers' Association. Criticism 

Storekeepers' Association (see Railway 

Storekeepers' Association). 
Storekeepers' stock, Inactive and obsolete... 
Stores department, Effect on operating cost, 

bv X. M. Rice 

Stucki, A., Car wheel flanges and treads... 

Stumpf locomotive cylinder 

Subjects for Master Mechanics' Association 
Subway car, Proposed new for Xew York.. 

Subway for Genoa, Italv 

Subway, Trafl^ic on the Xew York 

Sulphur and oxygen in iron and steel 

Sulzer-Diesel locomotive 

Suspension of steel pas- 



142* 
288t 
3498 

533' 
32S 

1398* 
507* 
1470* 



544* 
347§ 



74* 

379 
338* 
155* 
393* 
606t 
1399* 
1504 
298 
673* 
313 
284§ 
406 § 



A. S. M. E. 



Superheated steam. Advantages of, discus- 
sion by C. D. Young 

Superheater and feed water heater, Lanz. . 

Superheater flues. Tools for applying 

Superheater flues. Welding machine for. . . 

Superheater locomotives. Operating, paper at 
T. E. A, convention 

Superheater tools and their care, paper at 
Tool Foremen's convention 

Superheater tubes, Care of, by T. P. Mad- 
den 

Superheater tubes. Charcoal iron 

Superheater tubes, Welding of 

Superheater, Young locomotive 

Superheaters, discussion by S. Hoffman, A. 



S. M. E. 



Superheaters, Effect of, on life of firebox 

and flues 

Superheaters and high 
Supplies that cost 
Supply business. A 



nothii 
al i 



301 

523t 

304* 

348§ 

618 

248t 

608t 

220t 

589* 

258 



3S0t 
266* 
315 
675» 



315 
283 § 
169§ 
1403§ 



2091 Supply Trade Notes. 



Allen. C. W 575 

Allison. F. H 166 

American Brake Shoe & Foundry Co.... 166 

American Locomotive Co 55, 166, 517 

American Vanadium Co 166 

Armstrong, H. T 54 

Ashton Valve Co 224 

Automatic \'entilator Co 54 

Baldwin Locomotive Works 54, 402 

Ball, H. F 55, 224 

Bartholomew, W. S. . ! 167* 

Basford, G. M 224* 

Beaver, C. W 55 

Beaver Dam Malleable Iron Co 575 

Berrv, C. S 54 

Best, Leigh 166 



Age Gazette. Mechanical Edition: those o 
editorial; f short non-illustrated article 



1.000 



refer to the Daily Raihi'ay Age Gazette. 
% communication. 



' Illustrated article: 



1913— RAILWAY AGE GAZETTE, MECHANICAL EDITION— Index. 



Supply Trade Notes — (continued) 

Bordo, L. J., Co 517, 

Bower. J. G 

Bowser, S. F. 5: Co., Inc 402. 460. 

Bradford, C. C 

Brown, Jos. M. Co 

Buckeye Steel Castings Co 

Buda Co 

Buff.ilo Brake Beam Co 54, 

Burden Sales Co 

C. & C. Electric Co 

Chadwick. A. B 54, 

Chicago Air Brake Co 

Chicago Car Heating Co 

Chicago-Cleveland Car Koofing Co 

Chisholm, J. E 

Coffin, C. A 

Craigie, J. H 

Craven, G. W 

Crone, A. E 

Curtin, J. M 

Davenport Locomotive Works 

Davis-Bournonville Co 

Dearborn Chemical Co 

Detroit Lubricator Co 

Doud, William 

Easton Car & Construction Co., The.. 

Easton, E. N 

Economy Devices Co 

Edison Storage Battery Co 

Edison. Thomas A., Inc 460. 633, 

Edwards, O. M. Co 

Eggert, C. A 

Ennis, J. B 

Equipment Improvement Co 

Eaessler Mfg. Co 

Ferro Machine & Foundry Co 

Forsyth Bros. Co 

Foster, W. H 

Fraser, R, C 

Fritz. John (obituary) 

Froggatt-Morrison & Co 

Gardner. Fred 

General Electric Co 402 

General Pipe, Bending & Erecting Co... 

Girten. W. F. (obituary) 

Grigg, F. N 

Gower, H. Martin 

Grip Nut Co 54, 

Grip Nut Co 

HaiU W. E 

Hawley. W. P 

Hess-Bright Mfg. Co 

Higinbotham. J. U 

Hoffhine, John 

Howard, Blake C 

Hudson, E. E 633, 

Humphrey, A. L 

Hutchins Car Roofing Co 

Industrial Works 

Jacobs-Shupert U. S. Firebox Co.. 109, 

Jenkinson. W. E 402 

Johns- .Manville. II. W. Co 

Junes, Chester H ■ 

Jungerman. Henry 

Kerr Turbine Co 

Kirkpatrick. T. B 

Lavelle, H. E 

Lepreau, F. J 

Lewis, B. J. (obituary) 

Littlefield, Fry & McGough 

Lima Locomotive Corporation 

Lindstrom, C. A 

Locomotive Brick .\rcli (I'o 

Locomotive Stoker (Ilo 

Lowman, Harry 

Lucas, Aljram 

M-C-B Co 

McCormick. C. H '. 

Mcintosh & Seymour Corp 

Manning. Maxwell & Moore, Inc 



575 
402 
575 
634" 



224 
460» 
683* 



633 
280 
224 
633 
54 
460 
634 
166 



402 
167* 
109 
224 
345 
575 
683 
575 
224 
224 



402 
224 
224 
402 

517* 
402 
517* 



Mazzur. F, 

Meeker Grip Nut Co 

Mesker. L. H 

Mid-Western Car Supply Co 

Miller. Wm 

Monarch Pneumatic Tool Co 

Moore, A. C 

Morrison. C. J 

Mudge. Burton W. & Co 

Mundy. Arthur F 

National Malleable Castings Co. (obit- 
uary) 

Nicholson, J. L 

Noble, L. C. (obituary) 

Oil Power Engineering Corporation... 

Olrastead. C. J 166* 

Oxweld Acetylene Co 54 

Passmore. H. E 633* 

Payne. Nathan B 1 66 

Peabodv. G. Haven 402 

Pearsall, G. H 109 

Pedrick Tool & Machine Co 224 

Perry, H. M 166 

Pittsburgh Spring & Steel Co. (obitu- 
ary) 517* 

Pittsburgh Spring & Steel Co 575 

Pope, A. A. (obituary) 517* 

Pressed Steel Car Co 109, 280 

Proctor & Gamble Co 166 

Pullman Co 55 

Putnam Machine Co 575 



Supply Trade Notes — (continued) 

Pyle-National Electric Headlight Co.. 

Ouigley Furnace Co., The 

Railway Utility Co 

Ralston Steel Car Co 

Reading-Bayonne Steel Castings Co... 

Replogle, C. N 

Rice, E. W., Jr 

Rider, J. B 

Robbins, Chas 



W. G. 

Ihal, A. E. 



Ro 
Ro 
Rosenthal, G. 

Ross, Mark .-\ 

Ryan. M. F 

Ryerson, los. T. & Son 1 

Safety Car Heating & Lighting Co.. 
Safety Car Heating & Lighting Co. 

Sargent. G. M 

Slocum, E. F 



Standard Asphalt & Rubber Co 

Standard Heat & \'entilation Co. 

109, 166, 517, 

Star Brass Mfg. Co 

Stark. J. L 

Steele, W. P 



Inc. 



Stetson. 

Stoy. (j. E 

Strauss, H. A. Co 

Street, C. F 

Swan. J. J 

Tate-Jones & Co., 

Taylor. E. C 

Thompson. .'\ 

Thompson. H. G 

Thornburgh, Wm. N 

Titanium Alloy Mfg. Co 

Turner, G. S 

Underwood, H. B. & Co 

Llnion Railway Equipment Co 

United States Light & Heating Co. 345* 

Universal Flexible Packing Co 

Van Dorn & Dutton Co., The 

Van Nest Co 

Vandaveer Clay Products Co 

Waugh Draft Gear Co 

Weaver, C. R 

Westcott, C. R 

Westinghouse Air Brake Co 

Westinghouse Elec. & Mfg. Co 

Whipple, • ' 



280 
166 
280 
345 
345 
575 
224* 



683 
345 
402 
167* 



slow 



Wlr 

Willie 

Wi 

Wo. id, P 

Woods. 
Woods, F 
Wvckoff. 
Yale & T( 
enson Valv 



F. M. 



A. R., Mach. Co 



.■ne Mfg. 
Company 



Tables for designing car center sills 

Tables of locomotive dimensions 

Tank car design 

Tank and strainer valve. Franklin 

Tank. Waste soaking. Bowser 

Tank well and valve. D. L. & W 

Tasmanian railways 

Temperature regulating devices, LTtility.... 

Tender truck. Equalized swing motion 

Tender truck. Six-wheel, Santa Fe...519§, 

Tender. Vestibuled, Can. Pac 

Terry Steam Turbine Co.. Train lighting 



set 



Test of brake shoes 

Test with superheated steam 

Test, Turning truck wheel lire 

Test of Vanadium cast steel frames 

Testing locomotive springs. Machine for. P. 
R. R. 



444* 
1§ 
445* 
1367* 
1500* 
513* 
154t 
1526* 
397* 
526* 
120* 

676* 
1425§ 
1370§ 
466t 
397* 

159* 

159* 

1350 
441* 
99* 



1.000 refer to Railway 



Testing machine, Tension 1,000.000 lbs. ca- 
pacity. P. R. R 

Testing plant. The Purdue locomotive. 

17U, 1344§, 

Tests of alcohol heater car 

Tests of boring machine 

Tests, Horizontal milling machine 

Tests of Jacobs-Shupert boiler 63* 

Tests of paints 188* 

Tests of passenger car lighting 607 

Tests of spring steel 70 

Tests of superheated locomotives 1384* 

Tests. Plant for testing cars IS 

Tests, postal car lighting 212* 

Texas State Railroad 316t 

Thalheimer. Nicholas C, Device for sccur- 

ing hand holds 103* 

Thomson Pneumatic Tool Co.. Drill clamps 103* 

Throttle lever ringing. Improved 331* 

Throttle valve, erinding. M. K. & T 81* 

Tirker. J. H.. Shop output 666 

Timber, Seasoning bv electricity 624t 

Time study of repairing driving boxes. . . . 202* 

Tire eage. Frisco 378* 

Tire heater. Hauck 628* 

Tire heater. Gasolene 309* 

Tires. Turning driving wheel 1 73t 

Tires. Turning driving wheel, E. A, Mvirray 640t 

ilio}i: those over 1.000 refer to 



Tire turning record 62J 

Tire turning. Record for, C. & 336* 

Tires, Clamp for lifting, Frisco 373* 

Tires, Tests of Chrome-Vanadium 15* 

Todd, John, Shop kinks 661* 

Tool cabinet. Metal. Frisco 378* 

Tool for finishing ball joints of suiierheater 

units 1401* 



Tool Foremen's Convention. 

(Reports and Discussions.) 

Dies for forging machines 434 

Form of thread and degree of taper 

for studs and plugs 435 

Making thread cutting dies 433 

Pratt. E. W., address 431 

Superheater tools and their care 432 

Tool steel, scrap. Reclamation of 431 

Tool for repairing triple valves 625* 

Tool post. Turret for a.xle lathe 34* 

Tools and formers, paper at Blacksmiths' 

convention 486 

Tools for application of boiler tubes 23* 

Tools for the blacksmith shop 191* 

Tools, Special wrecking, C. B. & Q 147* 

Torque, Basis for measuring lathe capacity. 133* 

Tracing files. Duplex spring clips for 271* 

Tractive effort chart, by L. R. Pomeroy 436* 

Tractive effort, Maximum, Speeds to be ob- 
tained 68* 

Trailer truck. New design of Hodges 74* 

Train wrecks. Equipment for clearing 145* 

Trains, Late, New York Central 1547 

Transandine Railway 165t 

Transformers, Electric explained 184 

Traveling Engineers' convention, comments 464§ 



Traveling Engineers' Convention. 

{Reports and Discussions.) 

^\ddress by F. F. Gaines 474 

Address by D. R. MacBain 476 

Address by W. L. Park 477 

Address by E. W. Pratt 477 

.Address of President 467 

.\dvantages of the brick arch 473 

C"are of locomotive brake equipment.... 477 

KU.li..n of officers 478 

l"liniiiiation of black smoke from loco- 

iii.iivis 472 

< ipciiiting department and fuel economy 469 

(Jperaung superheater locomotives 467 

Traveling Engineers' Association (see Meetings). 

Trespassers, Penalties for 390t 

Trespassers in Texas S3t 

Triple valve lubrication 1403§ 

Triumph Electric Co., Reversing motor 

planer drive 269* 

Truck. Arch bar 1505§ 

Truck bolster. Designing a 381* 

Truck. Electric. EluellParker 1497* 

Truck e(|ualizer design 408t 

Truck equalizer design by L. V. Curran.... 96* 

Truck equalizer design, by Sigurd Holm... 350t 

Truck for 70ton car 1503* 

Truck locking device 104* 

Truck side frame. Designing a 383* 

Truck. Tender. Six wheel 519S 

Truck. Tender. Equalized swing motion... 397* 

Truck wheel tire turning test 466t 

Truck transoms for passenger coaches, Man- 
ufacturing 487* 

Trucks, Car, Six wheel, N. & W 38* 

Trucks, Electric, Self-propelling 1497* 

Tube ends. Dies for swaging 142* 

"Tube, Improved type of corrugated 273 

Tubes, Limit of length, without midway 

support 314 

Tubes, Welding superheater 315 

Tuma, F., Compound locomotive air pump. 104* 
Tumbling shafts. Tool for turning, M. K. 

& T 83* 

Turbine, Steam, advantages of 242t 

Turbines, Latest marine 650t 

Turntable tractor 448* 

Turret lathe. Stock feeders for. B. & M... 596* 

Twister for rods. G. N 136* 



u 



Underframe for steel gondola, designing a 384* 
Uiideifranie, Steel passenger car, John McE. 

Ames, A. S. M. E 261 

Union Pacific, Moving pictures in educa- 
tional work 67 

Union Pacific refrigerator car 263* 

Union Pacific lS: Southern Pacific standard 

locomotives 5* 

Union Pacific, Standard locomotives 1§ 

Union Railway Equipment Co., Metal car 

roof 101* 

Union Steel Castings Co., Test of locomo- 
tive frames 397* 

U. S. Metal & Mfg. Co., Collapsible stake 

pocket 678* 

lie Daily Raihvay Age Ga::ctte. * Illustrated article; 
lication. 



1913— RAI 1. WAV 



AGE GAZl-yPTE, M I'Xl IAN' KAL I'lDlTlON^-lndex. 



V. S. Metal & Manufacturing Co., The Kling ^^^^ 

bolt .■•;•".* e.an* 

United States air brake ^"» 

Unloading machines, Damage to cars 15U/ 

Uruguay, New port railway in -^SOT 

V 

Valve, Automatic shut-off f 50^ 

Valve, blower \°° 

Valve, Brass gate, Jenkins 15U1 

Valve gears, Improving . '0^8 

Valve gear, Locomotive, driven from cross- ^ 

Valve setting "aiid cylinder ratios in Mai- ^^^^ 

Valve, Tank and strainer 1 367» 

Valves, Size of reducing . ........ 0«T 

Van Dorn, W. T. Co., Pressed steel ends.. 1499 
Van Dyken, H., Detector for fractured ^^^^ 

Vanadium' cLt's'teei 'frames. Drop test of.. 397* 

Vanadium production • '^-' 

Vanadium spring steel, Tests of ' u 

Vanadium steel car wheels.. '»' 

Vanadium steel driving axles and frames, 

Service of 

Vanadium steel locomotive parts, Service of 648 
Vaughan, H. H., Discussion of common 

standard locomotives .... • ■ • • • • 

Vaughan, H. H., General problem, Steel 

passenger cars, A. S. M. E - = ' 

Vehicles, Dead weight of ...... s-Ji 

Ventilator, Locomotive cab window t>/0 

Ventilators, Utility '■^°°, 

Vestibule, Collapsible for steel cars »/ 

Vestibule locomotive cab. ' ''^j. 

Victoria, Passenger alarms in. .i^-| 

Victorian railways, Rolling stock on .5-1 

Virginian Railway, Replacing a driver spring 

on a Mallet '°, 

Vise, Quick acting lever o/ ^^ 

Vixen Tool Co., File sharpener J^o 



w 

Wabash Railroad, 60 foot steel postal car . 609* 
Wallace, L. W., designing a steel gondola ^^^^ 

Wa'lLcei'L.'W.',' Study' of' car w'heel flanges 

and treads • ,,„♦ 

Waste retainer for journal boxes M" 

Water cooler for postal cars ^^^ 

Water coolers, Sterilizing 1500 

Page numbers under 1.000 refer to RaUway^AgfJ^ 



Locomotive, 2-8-0 



Water gage, Babcoek safety 333 

Water gage, Improved Klinger type ^99 

Water gage, Safety cut-out valve for 1^66 

Water glass shield ^^' ; 

^f^^J^i^^V ■::■■■ ■.■■■. J3S: S^lli^^feS^i; ^^Lk smoke 473 
^^rr 'oT'ira^nTPure'a'ri'nki'ng.'.'.'.'.'.'.'sit. ' .6|J ^l^iler' Machinery Co., Quadruple 



Wheels, Unloading car 
Wheeling & Lake Eric, 

lengths 

Wheeling & Lake Eri 

type 



Water tube fireboxes ]\ll 

Water tube firebox. Service of Brotan l^S 

Water unaccounted for • ,1111 

Waterbury Tool Co., Hydraulic speed gear. 15J7 
Watertown Specialty Company, Cylinder 

Waterto'wii' Specialty Company, Safety 
Squirt Hose 

Watson-Stillman, Hydro-pneumatic accuniu- 
lators ^° ' 

Watson-Stillman Co., Pit jack. ....... ..271*, 

Watson.Stillman Co., Shear and riveter for 
coupler yoke_^ 



101* 

449" 



1525* 



Week's, Paul, Distribution of power m Mai- 

lets •■••■■.••■••^ ^" 

Weir & Craig Manufacturing Company, 

Turntable tractor ,■•■,■•■. IT? 

Welding. Oxy-acetylene and electric Jib 

Welds, Making with the electric arc 3;i 

Welfley, L. P., Side rod grease plug....... 568 

Welin Marine Equipment Company 

pensating quadrant crane. 

Wells, Fargo & Company. Express r 

ator cars ■ ■ - . ... ■ ; • ■ 

West Disinfecting Co., Sterilizing 



455* 
149* 



ok, M. H., 



1500 

,, de bar blocks 115t 

Western Canada Railway Club (see Meetings). 
Western Railway Club, Paper on shop out- 

Wester'n 'Rai'lw'a'y"ciub"(see ifeetings). 
Westinghouse Electric & Manufacturing Co., 

Motor for shop service . 
Westinghouse Electric & Ma 

Single-phase motor 

Westinghouse Electric & Manufact 

Universal blow torch 

T.. Cast-steel 



ster 



A. S. M. E. 



ah S., Manutactu 



facturing Co., 

" " 'iH'ng 'Co.; 

ble body bol- 
of brake 



666 



1521 
453* 



260 



Westley 

beam hangers ,• • ■^• • 

Wheel flanges and treads. Car 

and treads, Study of, by 

VV. Wair 
Wheel lath 
Wheel and 



Wheel 
Wheel: 
Wheel 



1369§ 



Wheel flanges and treads, Study ol, Dy L-. 

\\r i^r-,ii.,^p ^^' 

model 336_ 

elation of 

Cast iron for 70 tons capacity 

Chrome-Vanadium steel 

Locating defective on cars 

tte. Mechanical Edition: those over 1,000 
t short non-illustrated article or note; 



Lake Erie, Shop kinks 369* 

- :k smo - 

corabit- 

tion machine j52" 

Wikfti, H. C, Boiler studs and plugs...... 435 

Wilmarth & Morman Co., Surface grinding ^^^^^ 



Window weather "stripping, Universal 150r 

Winter, Preparing for • •. 

Winterrowd. W. H., 4-6-2 type locomotive.. 

Win less. Long distance 

Wireless, Stopping trains by. . . . .... ■ 

Wiring diagram for electric headlight. 

'' ^ 367*, 429*. 546* 

Wolfe, Ralph, Care and maintenance of air 

brakes 

Wolfgang,' ' W. H., Iron rack for short 

'.'.'.'.'.'.'. 369* 

college 



636$ 



603* 



length! 

Wolfgang, W. H., Shop kinks...... 

Wood .Arthur J., Railroads and the 



& Co., Anti-friction 
■ & Rubber Company, 



Wood, Edwin S 

bearings 

Woven Steel Ho 

mored squirt hose ■■■:•• 

Wreck, Equipment for clearing 

Wreck statistics ; . . 

Wreck. Steel nassenger cars in 



ch, fnmpr 
ch. No ■ 



Wrench fo 

r. & N. 

Wrist Pins 

Wymer, C 

spectors 



nding, Barcalo ... 

nving lubricator choke plugs. 



638J 
158* 



574t 
561* 
1503* 
1467 

371* 



Turning four-bar 
J., Developing < 



'rosshead.192*, 582t 



380 



Young. C. D., Discussion of advantages of ^^^ 

superheated steam ■,''*,. a'^s.* 

Young C D., Locomotive superheater 675 

Young' C. D., Painting steel passenger cars. 

VounI, O. W., Formula for saddle pin off- ^^^^ 

set '245*', 259 



J 52* Zinc producti. 



refer to the Daily Rail-nay Arc Ga::ette 
1 communication. 



Illustrated article 



January, 1913. 



AMERICAN ENGINEER. 



^AMERICAN — 

Engineer 

"The Railway Mechanical Monthly' 
(Including the Railway Age Gazette "Shop Edition.") 

PUBLISUES ON THE FiRST THURSDAY OF EVEBV MoNTH, BY THE 

SIMMONSBOARDMAX PUBLISHING COMPANY, 
83 Fulton Street. New York, N. Y. 

CHICAGO: Transportation Bldg. CLEVELAND: Citizen's Bldg. 

LONDON: Queen Anne's Chambers, Westminster. 

Edward K Simmons, President. Henry Lee, Secretary. 

L. B. Sherman, Vice-President. A. E. Hooven, Business Manager. 

The address of the company is the address of the officers. 

Roy V. Wright, Editor. R. E. Thayer, Associate Editor. 

E. A. AvERiLL, Managing Editor. .\. C. Loudon, .-issociate Editor. 

George L. Fowler, .-issociate Editor. 

Subscriptions, including the eight daily editions of the Railway Age 
Gaxette published in June in connection with the annual conventions of 
the Master Car Builders' and .■\merican Railway Master Mechanics' associa- 
tions, payable in advance and postage free: 

United States, Canada and Mexico $2.00 a year 

Foreign Countries (excepting daily editions) 3.00 a year 

Single Copy 20 's^ts 

Entered at the Post Office at New York, N. Y., as mail matter of the 
second class. 



Tables of 
Locomotive 
Dimensions 



\'OLUME 87. 



Jaxu.^ry, 1913. 



Number 1. 



CONTENTS 

EDITORI.\LS: 

Tables of Locomotive Dimensions i 

Standard Locomotives of the .\ssociated Lines 1 

Errors in Locomotive Desigr 1 

Car Testing Plant 1 

Large Capacity Freight Car? 2 

Car Department Competition ,. 2 

The Mechanical Engineer 2 

Cars and Locomotives in 1912 3 

Selection of a Locomotive 3 

New Books 4 

GENERAL: 

Locomotives for the .Associated Lines 5 

Slater Front End 7 

Driving Box Lateral Plate -. 8 

Factors in the Selection of Locomotives 9 

Chrome-Vanadium Driving Wheel Tires 15 

Device for Preventing Scale 17 

Tabular Comparison of Recent Locomotives IS 

Large Narrow Gage Locomotives 20 

SHOP PRACTICE: 

Locomotive Shop Kinks 21 

Locomotive Boiler Tube Tools 23 

Repairs to Main Rods 29 

Chart for Forging Machine Work 30 

Planing Shoes and Wedges 32 

Report of Federal Boiler Inspector 32 

C.\R DEP.\RTMENT: 

Portable Rivet Forge 33 

Grain Car Inspection 33 

Increasing .\xle Lathe Output 34 

Ninety-Ton High Side Gondola Car 35 

.\ Strong Box Car End 40 

Freight Car Truck Experiments 42 

NEW DEVICES: 

Semi-.-\utomatic Nut Tapper 45 

New Design of Journal Jack 45 

Locomotive Link Milling Machine 46 

Reversing Motor Drive for Planer? 46 

Hydro-Pneumatic .-\ccumulatcr 4S 

NEWS DEPARTMENT: 

Notes 49 

Meetings and Conventiors 50 

Personals 51 

New Shops 54 

Supply Trade Notes 54 

Catalogs 56 



In this issue will be found a tabular com- 
parison of the dimensions of the various 
types of passenger locomotives covering 
the Mountain, Pacific, Prairie, .'\tlantic and 
ten-wheel types, as well as tik mogul and switching types. The 
tables for the Mallet, Santa Fe, Mikado and consolidation 
types will appear in the February issue. As it is impossible 
to publish descriptions of all the latest and best examples of 
all the different types of locomotives in these columns, in many 
cases selections have been made from the 1912 edition of the 
Locomotive Dictionary for the typical examples presented, par- 
ticularly those of the smaller and lighter types. It will be noted 
that several new ratios are given. These include the percent- 
age of weight on drivers, the amount of evaporative heating 
surface per square foot of superheater heating surface and the 
ratio of the firebox heating surface to the grate area. It is be- 
lieved that each of these is of value in outlining a design to 
meet specified requirements. 



In 1503 the Union Pacific System — South- 
^"^ ern Pacific Company, then known as the 

Locomotives of the Harriman Lines, adopted a series of stand- 
Associated Lines ^j.j locomotive designs covering all the dif- 
ferent sizes and types that the service demanded. These stand- 
ards were followed with but minor alterations for seven or eight 
years and, with the exception of the adoption of the Walschaert 
valve gear and the installation of superheaters on most of the 
original classes, are in force today. There is no doubt in the 
minds of those familiar with all of the conditions but that the 
close adherence to the standard locomotive designs has been 
most profitable, and that it is to a considerable degree responsible 
for the very satisfactory operating expense ratio that has been 
consistently exhibited on these Hnes. As was expected in the 
beginning, it was found necessarj' after five or six years, to add 
new and larger classes to the list of standards, and, as will be 
seen by reference to the article on page 5, the motive power 
of these lines has not suffered in size, range or efficiency by any 
fancied restrictions of the standards. 



Errors in 

Locomotive 

Design 



In the design of railroad equipment, and 
particularly in the case of locomotives, it 
is often difficult to best proportion and lo- 
cate a part for the duty it has to perform. 



and at the same time have it readily accessible and removable 
for repairs. The latter is, however, a point which should re- 
ceive more attention at the hands of the designer than it would 
seem to in many cases. Bolts are very frequently located so 
that it is next to impossible to remove the nuts, or the bolt 
after the nuts are removed. Driver brake cylinders are found 
on modern locomotives so located that it is impossible to remove 
the piston and spring without taking down the entire cylinder 
at a cost of several hours extra labor, and in some of the older 
moguls and consolidations it is impossible to remove the wrist 
pin from the crosshead without jacking up the engine. Admit- 
tedly there are many cases where the question of convenience 
has to be set aside for some other more pressing consideration 
of design, but there can be no doubt that more careful con- 
sideration of this point in the drawing office would frequently 
result in considerable saving in the shops and engine houses, 
and in the reduction of the time that power is out of service. 



P A report of experiments on the perform- 

ance of freight car trucks under varying 
lesting conditions common in actual service will be 

P'Sft found on another page. Important data 

have been obtained which should materially guide the builders 
and maintainers of car equipment in their future work. This was 
all done by a mechanical expert under the auspices of a railway 
supply concern. We cannot discredit any part of the informatior* 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



as advertising matter. .Ml we can say is that if the data obtained 
had not been in accordance with the supply company's ideas it 
might not have been published. We have a sort of neutral 
ground for testing locomotives at both the University of Illinois 
and at Purdue University, and also for conducting certain tests 
for the Master Car Builders' Association. Why should not the 
railroads get together and establish a testing plant for locomo- 
tives, cars and other equipment? They do support an association 
that constantly investigates the design, control, interchange 
standards, etc., of cars, but its work is limited because of the 
lack of proper facilities for making what might be called labora- 
tory tests where all the conditions can be controlled, as dis- 
tinguished from service tests. That such a testing plant would pay 
for itself there is no question, for there are vital problems con- 
stantly arising, which if properly and correctly solved would 
mean a considerable saving to the railroads, to say nothing of the 
increased safety in design. Such questions as tender derailments, 
the maximum life of wheels, proper design of trucks and under- 
frames, the most economical and durable design of freight car 
superstructure and various other problems could be investigated. 



T , n •. For nearly ten years 100,000 lbs. has been 

Large Capacity ■' ■' 

. the generally adopted capacity for gondola 

"^^'^ and hopper cars and with the exception of 

^*''* a few special service cars of various types, 

a car of larger capacity than 120,000 lbs. has been a novelty. 
While, as a general rule, it can be stated that for this type of car 
the larger the capacity the greater the proportion of revenue load 
on a fully loaded car, and, that on those roads having a continuous 
traffic of mineral products, the demand for larger cars has existed 
for some time, it has seemed undesirable to perfect a freight car 
wheel and axle suitable for the heavier pressures that would 
result if the four-wheel truck was to be retained. The meeting 
of the demand, therefore, has largely depended on the develop- 
ment of a satisfactory six-wheel freight car truck. The normal 
type of six-wheel passenger car truck is too heavy, too com- 
pHcated and too expensive for this service. The building of a suit- 
able car body for this capacity presents no serious problems. 
Among the roads having a heavy coal traffic is the Norfolk & 
Western. The mechanical department officers of that road under- 
took the work of designing a ninety-ton gondola car and have 
built such a car which is fully illustrated in this issue. The six- 
wheel truck is entirely original and woidd appear to have gone a 
long way toward the solution of the problem. It weights less 
than 15,000 lbs., uses the standard 516 in. x 10 in. axle, has forged 
steel wheels and cast steel side frames. The novel construction 
of side frames has avoided the use of equalizers or pedestals and 
the journal boxes are bolted directly to the frame in the same 
manner as on a four-wheel freight car truck. The incorporation 
of a hinged joint over the center journal box makes the frames 
act as equalizers and there would appear to be but little doubt 
that the distribution of weights and the flexibility of the truck will 
be satisfactory. The car body is of the continuous center sill type 
and is to be used with an unloading machine. F;ir this reason 
and also to prevent bulging under load, the sides have been un- 
usually w'ell stiffened by wing plates. 



r^ Last month we made the first announce- 

Liar . . 

ment of a car department competition to 
Department ^,^^^ February 15, 1913. A canvass of our 

Competition subscribers shows that there is a consider- 

able demand for a larger amount of material of special interest to 
car department readers. Apparently the fact that the men in this 
department have not contributed to our columns as freely as those 
in the locomotive department, or have not been as free in making 
suggestions or criticisms, is not due to any lack of interest or to 
indifference. To encourage those who are interested in the 
design, construction, or maintenance of cars to contribute more 
freelv to our columns we announced last month that a first prize 



of $50 would be awarded for the best article received before 
February 15, 1913, dealing with some subject of prime interest to 
those who are interested in the work of the car department. The 
conditions have been made as broad as possible in order that our 
car department readers generally may have an opportunity of 
competing. For instance, the car designer may make sugges- 
tions either as to the design of detail parts or of the cars as a 
whole. The men who are engaged in the construction of the cars 
may direct attention to methods or devices which are an aid in 
their work, or may suggest to the designer how he may assist 
them in securing better results. The men who are engaged in 
repairing and maintaining the equipment can tell how this may be 
performed to the best advantage by either describing the methods 
in use, the appliances which it is best to use, or going into other 
details in which they are specially interested. In many cases they 
can make valuable suggestions to both the designer and con- 
structor as to the reduction in expense of maintenance or better 
protection to the material which is transported in the cars, which 
may be made possible by improving their methods or modifying 
the design. These are only a very few suggestions. Tliere are 
hundreds of other subjects which are of equal interest and which 
if properly handled will prove of great interest and value to the 
car department at large. In periods of heavy traffic and con- 
gestion, such as we are now experiencing, it is of vital importance 
that every piece of equipment be available for service as great a 
proportion of the time as possible, and it is at times like these 
that the weaknesses in the equipment are most evident. What are 
these weaknesses and how may they be overcome? What steps 
should be taken to keep the cars off of the repair track, and, if it 
is necessary for them to go there, what methods and devices may 
be used for getting them back into service at the earliest possible 
moment? In addition to the first prize of $50 for the best article, 
any other articles accepted for publication will be paid for at our 
regular space rates. 



The 

Mechanical 

Engineer 



In a paper on "Specifications," presented 
before the Western Railway Club. Decem- 
ber 17, 1912, by O. S. Beyer, Jr., the state- 
ment was made that the preparation of 



good, thorough specifications is the duty of the mechanical en- 
gineer and his staff, collaborating with the engineer of tests and 
the practical men in the field. This is undoubtedly desirable, but 
there are many conditions which tend to work against its obtain- 
ing in practice, even on the larger roads. As stated in the paper, 
limitation of staff is one of the most serious drawbacks, and the 
savings that can be effected by a properly equipped and organized 
drawing office are generally of such a nature that they cannot be 
shown in concrete form and thus used as an argument against an 
increased first cost resulting from adequate specifications. 

There have been, and unfortunately still are, many higher 
officers who do not seem able to see beyond the question of first 
cost, and the idea of increasing the first cost a little in order to 
save on maintenance charges is to them a question entirely out- 
side the limits of consideration. Recently, however, there has 
been a decided move away from this position, and more and more 
railroad officers have awakened to the fact that equipment properly 
designed and built from proper material will result in decreased 
maintenance charges and claiins for damaged freight. This can 
hardly result otherwise than in greater recognition of the me- 
chanical engineering staff and in its being placed on a hi.gher 
plane. 

Instances have not been altogether unknown in which the me- 
chanical department has been overridden in the purchase of power 
by a general manager or a vice-president who had in mind only 
the increase of train loads. This has resulted in some roads being 
saddled with large engines which were entirely beyond the shop 
and engine house facilities, resulting in enormous increases in 
maintenance charges. All things considered, however, there is 
no doubt but that the mechanical engineer and his staff have 



\XrAKY. 1913. 



AMl'-klCAN ENGINEER. 



ni.-ulf ,t;ri.at |)rogrcss in tlic past few years tmvard tlio iidsilicin 
which tli(.'\ sluiuld hiilcl in a railroad organization, although this 
place is not yet by any means attained. 

There are two considerations which work against the nic- 
clianieal engineer, not only as regards the use of proper specifica- 
tions but against engineering matters as a whole. One of these is 
that very frequently locomotives and cars are needed in such a 
hurry, in iirder to take care of a rush in business, that all engineer- 
ing considerations have to be thrown aside and the road takes 
what it can get. The otiier is the question of friendship and 
favortism between some railroad officers and supply men. That 
weeks and months of patient work in the mechanical engineer's 
office may frequently come to nothing because of an order for 
equipment being given to some friend of an official is a disgrace- 
ful condition, but it is nevertheless one which still exists and 
shoidd lie dealt witli xigorously. 

P , According to statistics published in the 

Railway Age Gazette there were 4,515 loco- 
mo IV s motives ordered during 1912 or nearly 60 
in 1912 pgr (,gf,t more than in 1911. In the ac- 
companying table the locomotives ordered for the two years are 
shown as grouped in classes together with the number fitted with 
superheaters in each year. The superheaters include devices giv- 
ing either a liigh or low degree of superheat. It will be seen that 
60 per cent, of the steam locomotives ordered in 1912 were fitted 
with superheaters as compared with only about 38 per cent, of 
those ordered in 1911. Of the different types ordered during the 
year the Mikado or 2-8-2 type is in the lead, and comprises 29 per 
cent, of the total number of locomotives and 29^/2 per cent, of the 
total number of steam locomotives. In 1911 this type was also 
in the lead, but was much more closely approached by the con- 

1912. 1911. 1912. 1911. 

Num- Per 'Num- Per ' 

ber Cent. ber Cent. Having Having 

Type. Or- of Or- of Super- Per Super- Per 

dered. Total, dered. Total, heaters. Cent, heaters. Cent. 

Mikado 1,309 29.0 590 20.7 922 70 306 52.0 

Consolidation 858 19.0 577 20.2 552 64 223 39.0 

Switching 821 18.2 443 15.5 322 39 26 6.0 

Pacific 594 13.2 486 13.2 432 73 255 52.5 

Ten-wheel 364 8.0 238 8.4 ~ 297 82 112 47.0 

Mallets 168 3.7 .112 3.9 106 63 66 59.0 

Mogul 61 1.35 127 4.45 11 18 3 2.5 

Electric 75 1.65 133 4.65 

Shav 23 .51 15 .52 

American 8 .18 27 .95 

Atlantic 5 .11 9 .33 5 100 9 100 

Others 229 5.1 93 3.3 5 2.2 37 40 

Total 4,515 100 2,850 100 2,652 ... 1,037 ... 

solidation which this year is again second but with a reduced per- 
centage. In 1911 there were about thirteen less consolidations 
ordered that Mikados, while in 1912 there were 451 less. An 
examination of the percentages of the other types shows that 
there has been comparatively little change in the demand for each 
with the exception of the American or 4-4-0 type and the Mogul 
or 2-6-0 type. In both years all of the locomotives of the Atlantic 
type reported were confined to two railways, viz., the Philadelphia 
& Reading and the Central Railroad of New Jersey. Of the 
American type, the eight ordered this year were in each case 
single locomotives for private lines or unimportant branches. In 
1911, how-ever, the twenty-seven of this type ordered included 
twenty-one for four trunk line railways. It is evident that the 
American, Atlantic and Mogul types have been practically 
superseded by other types for new power. This table does not 
include the experimental Atlantic type engines built by the Penn- 
sylvania which indicate that the possibilities of this wheel arrange- 
ment have been by no means exhausted and that it can be made to 
satisfactorily perform a range of service which it has been gen- 
erally believed required the use of a Pacific type. While as a coal 
burner the Mogul is probably superseded for trunk line service, 
wdien arranged for oil burning this type has possibilities which 
should not be overlooked. The same statement also applies to the 
American type. 



Seventy per cent, of the Mikados, seventy-three per cent, of tlie 
Pacifies and eighty-two per cent, of the ten-wheelers ordered this 
year were fitted with superheaters. Comparing this with the per- 
centages of the year previous, the present status of this econ- 
omizer is clearly indicated. When it is stated that 60 per cent, of 
the locomotives ordered this year have superheaters it must be 
remembered that there arc included in this 229 locomotives which 
are grouped under the classification of "other types," and include 
geared, contractor's and various odd or unusual wheel arrange- 
ments, usually of a small size. When these are excluded, this 
percentage is raised to nearly 63. Probably the most striking 
figure in this part of the table is in connection with the switching 
locomotives of which 322, or 39 per cent, of the total number 
ordered, are to be fitted with superheaters. It is evident that the 
value of the superheater for this service, which has been largely 
proved during the past year, is being generally realized. 

During the year there were 234,757 freight cars and 3,642 pas- 
senger cars ordered from the builders or from the shops of the 
various railways. Of these 107,887 or 46 per cent, were bo.x cars, 
74,505 or nearly 32 per cent, were coal cars and 19,720 or about 
8yi per cent, were refrigerator cars. The remainder consists of 
12,616 flat cars, 4,951 stock cars, 1,918 tank cars and 13,161 mis- 
cellaneous cars. While the statistics show that the wooden 
freight car is still being built in small numbers, the all-steel or 
steel underframe car has become almost standard practice. One 
hundred all-steel bo.x cars were ordered by the Bessemer & Lake 
Erie during the year and other railways have also ordered experi- 
mental equipment of the same type. Experience with all-steel box 
cars covering several years seems to indicate that the fears of a 
collection of moisture on the inner face of the sheets with sudden 
changes of temperature are groundless and that good ventilation 
will overcome any difficulties of this kind. 

While the statistics of passenger cars are not as complete in 
regard to details of construction as are those on freight cars and 
locomotives, they show that at least 52 per cent, of the passenger 
equipment ordered during 1912 was of the all-steel type and nearly 
14 per cent, had steel underframes. Practically all of the equip- 
ment that has been ordered for use on main lines is included in 
these classifications. The other cars are largely for the shorter 
branch lines and the minor railway companies. It is probable that 
nearly all of the equipment ordered for use in heavy passenger 
train service is of the all-steel type. 



Selection 

of a 

Locomotive 



The locomotive was considered froin a 
broad engineering standpoint, probably for 
the first time at any similar meeting held in 
this country, at the Railroad Session of the 
American Society of Mechanical Engineers, held on Deceinber 5. 
The paper presented for discussion was by O. S. Beyer, Jr., and 
was entitled, "Factors in the Selection of Locornotives in Relation 
to the Economies of Railway Operation." An abstract of the 
paper and of the discussion is given in this issue. Mr. Beyer was 
able to but briefly refer to the many conditions that must be con- 
sidered in designing a new type of locomotive if it is to be 
perfectly suited for a particular service. Many of these conditions 
are conflicting and often a compromise must be efifected. No def- 
inite recommendations were made by the author who confined his 
remarks to simply pointing out what conditions should be 
considered. 

There is one controlling factor which should determine tlie 
design of a new locomotive and that is net cost. It is well known 
that the large modern locomotive will handle very large trains 
with a decided reduction in the cost per ton-mile and per ton-mile 
per hour. But it is also well known that the cost of maintaining 
these larger locomotives is considerably greater and it is by no 
means proved that they will operate at the same relative efficiency 
when considerably underloaded. Thus there arises a question if 
it is not the wiser and more economical plan to decide on a series 
of standard locomotives which will be used without material 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



change for a reasonable number of years rather than to redesign 
each new lot ordered. The total cost of maintenance is effected 
very materially by the number of different types and classes in 
use. Furthermore, as was mentioned by Mr. Vaughan in dis- 
cussing this feature, the motive power of a road having standards 
is much more flexible and can be shifted from one part of the 
system to another without raising the cost of repairs and without 
crippling the service due to holding an engine in the shop while 
awaiting the arrival of some necessary part. It has been the ex- 
perience of those roads that have gone into standardization of 
motive power most extensively that there need be no reduction of 
development or experimental work, but that it has been necessary 
and normal to add a new type or class to their classification every 
three or four years which, however, will use many of the parts 
common to other locomotives. It seems that the principal differ- 
ence between those roads provided with complete standards and 
others not so provided is that the former spend several years in 
experimental and development work and finally determine on a 
thoroughly well litted design which is decidedly larger and more 
powerful than the previous standard engines for the same service, 
while the latter, meanwhile, may have purchased a number of 
different designs each of which may have been best suited for a 
particular condition existing at that particular time, and at the end 
of five or six years they have comparatively small numbers of 
many different classes scattered over the system. From the stand- 
point of net cost of furnishing transportation it would seem that 
the standard locomotives which are best suited to the average 
conditions of service will prove better than those which are es- 
pecially designed for some local condition which may change even 
before the engines have passed their first shopping. In speaking 
of standard locomotives in this connection it is not to be inferred 
that a standard design is inviolable simply because it is standard, 
but it does imply that only such changes are to be made in which 
the new design will replace a part in such a way as not to affect 
the other standard parts. 

One of the notable events of the year in locomotive design is 
the demonstration of the possibilities of the Atlantic type loco- 
motive by the Pennsylvania Railroad. The experimental engine 
built for this purpose carries the largest weight per driving axle 
of any in this country. But, as was pointed out by Mr. Gibbs in 
the discussion, it is not the static wheel load alone that should be 
considered, but the dynamic plus the static. If the weight of the 
reciprocating parts can be sufficiently reduced there is no objec- 
tion to raising the wheel load. W. F. Keisel, Jr., in his discus- 
sion stated that it will be possible to use a weight of 70,000 lbs. 
per pair of drivers if the weights of the reciprocating parts are 
sufficiently reduced. A number of years ago the Master Me- 
chanics' Association adopted a rule for counterbalancing, pro- 
posed by G. R. Henderson, in which it was stated that the 
equivalent of the weight of the locomotive divided by four 
hundred, in weight of reciprocating parts, could be left unbalanced. 
If the counterbalance weights on each pair of wheels are carefully 
weighed this rule is satisfactory. It was stated by Mr. Keisel that 
one pound of reciprocating weight to each hundred pounds of 
maximum piston pressure is within the bounds of possibility. 
This, in connection with Henderson's rule, for Atlantic type loco- 
motives would permit the use of counterbalances for reciprocating 
parts equal to one-third their weight. If this point is reached a 
weight of 70,000 lbs. per axle will put no more strain on the rail 
than is induced by the heavy locomotives now in service where the 
counterbalance weights nre generally two-thirds of the weight of 
the reciprocating parts. 

While the experimental locomotive does not quite reach this 
weight per driving axle, it carries an unusually large boiler having 
tubes 13 ft. 9 in. in length and is fitted with a high degree super- 
heater. On the testing plant it gave a maximum indicated horse- 
power of 2,355, and when operating at a horsepower of over 2,000, 
a minimum steam consumption of 16 lbs. per horsepower hour 
was attained. The maximum equivalent evaporation of the boiler 
was 16.9 lbs. per sq. ft. of heating surface per hour. These tests 



indicate the possibility of one horsepower per 100 lbs. of weight,. 
or for I'/i sq. ft. of heating surface at 80 miles per hour. Th& 
results from this locomotive indicate the better engineering 
which the past year has shown is beginning to be applied to the 
locomotive as a whole. Locomotive No. 50,000 designed by the 
American Locomotive Company, was a revelation of what could 
be done with a Pacific type by careful attention to proportions 
and of better engineering in the design of various parts. The 
Atlantic type on the Pennsylvania goes a step further in the same 
direction. With these as an example it is probable that the com- 
ing year will bring forth further surprising results in the capacity 
of locomotives that are within tlie normal clearance limits. 

It is but beginning to be understood how little is really known 
of the processes of combustion in a locomotive and the ways of 
improving it. The firebox end of a locomotive presents a rich 
field for investigation. With all these possibilities of improve- 
ment in mind, the difficulties of determining the design of a> 
series of standard locomotives are great and in preparing the 
designs it should be kept clearly in mind that it may be desirable 
to replace various parts or even a complete boiler within a few 
years. Such alterations, however, by no means interfere with tne 
maintenance of the standards as the term should be appHed to- 
locomotives. 



NEW BOOKS 



Master Car and Locomotive Painters' Association. Proceedings of the 1912- 
Convention. Bound in cloth. 108 pages. 6 in. x 9 in. Published by 
the Master Car and Locomotive Painters' Association of the l_^nited' 
States and Canada, A. P. Dane, Secretary, Reading, Mass. 

The forty-third annual convention of this association was held 
in Denver, Colo., September 10-13. 1912. The tnost important sub- 
jects considered were the Finish of the Vestibule Ends; the 
Report of the Test Committee, which contained valuable in- 
formation on turpentine substitutes ; the Essentials of a Protective 
Paint-Making Oil ; the Use of Interior Car Renovators ; the 
Most Economical Method of Removing Paint from Locomotive 
.Tackets ; the Care of Steel Passenger Car Roofs ; the Treatment 
and Finish of Passenger Car Floors ; and tlie Modern Method of 
Exterior Passenger Car Painting. 



Investigation of Explosion Proof Motors. By H. H. Clark. Illustrated. 
Bound in cloth. 44 pages. 6 in. x 9 in. Published by the Bureau of 
Mines, Department of the Interior. Washington, D. C. 

This pamphlet contains a detailed account of the apparatus used 
in the tests and the method of testing motors to determine their 
tendency to cause mine explosions. The term "explosion proof,"' 
as applied by the Bureau of Mines to an electric motor, refers 
to a motor enclosed by a casing so constructed that an explosior> 
of a mixture of mine gas and air within the casing caused by 
a spark in the motor will not ignite a mixture of the same gas 
surrounding the motor. Various mixtures of gas were used in. 
the test under various pressures and explosion indicator cards, 
are shown for a number of the tests. 



Hygiene for the Workers. By William C. Tolman, Ph.D., Director Ameri- 
can Museum of Safety, New York City, and .\. W. Guthrie, Depart- 
ment of Research, American Museum of Safety. Illustrated. Boundf 
in cloth. 231 pages. S'A in. x 7.Vi in. Published by tlie American 
Book Company, New York. Price. 50 cents. 

This book is thoroughly practical. In addition to the general' 
topics treated, such as clothing, food and exercise, the subjects. 
of alcohol, tobacco and anti-tuberculosis measures, home hygiene, 
and the particular necessities for cold and hot weather are con- 
sidered. The work is divided into 19 chapters, which not only 
deal with the clothing, cleanliness and general good health frorrt 
a hygienic point of view, but also from the inherent value it is 
to a person in the business world. .Among the characteristic 
chapters arc ; Applying for a Position, Good Habits for the 
Worker. Food and Drink, Hygiene of the Work Room, After 
Hours, Choice of an Occupation, First .\id to the Injured, Season 
able Hygiene, etc. 



Locomotives for the Associated Lines 



Common Standard Designs Changed to Include 
the Walschaert Valve Gear and Superheaters. 



Between 1''IU and 19(10 the Vn'um Pucilic System-Si)iitliern 
Pacilic Cimipany, commonly known as the Associated Lines, 
adopted a series of standard locomotives which included engines 



classes of Mallets were designed and put in operation. One of 
these was a very heavy 2-8-8-2 type and the other a 2-6-6-2 type 
for freight service. Both of these engines were intended pri- 



GENKK.M. ni.MKNSinXS .\\l> KATIDS i U- SOME OF THE COMMON STANDARD 

Tyne 2K-8-2 2-6-6-2 2-8-2 

Service .. .."... '...'.'.'. FrciKht Pass. Pass. 

Fuel Oil Oil Lignite 

Tractive effort, lbs VAMQ 74,000 51,100 

Weight in working order, lbs 436,200 389,000* 285,000 

Weight on drivers, lbs 400,900 323,000' 214,000 

Weight on leading truck, lbs 17,900 33,000* 25,000 

Weight on trailing truck, lbs 17,400 33,000* 46,000 

Weight of engine and tender in workir.g order, lbs 6.'0.000 572,800 4.';6.5O0 

Wheel base, driving, ft. & in 39—4 II— 16—6 

Wheel base, total, ft. & in 56—7 51 — 4 35 — .' 

Wheel base, engine and tender, ft. & in 90—4 85—1 65— l':i 

Ratios. 

Weight on drivers ■— tractive effort 4.33 4.37 4.18 

Total weight ^ tractive effort 4.61 5.J5 5.58 

Tractive effort X diameter drivers H- heating surface 959.00 841.00 "63.00 

Total heating surface -^ grate area 82.30 59.90 60.10 

Firebo.x heating surface -^ total heating surface, per cent... 4.26 5.58 5.68 

Weight on drivers -^ total heating surface 72.80 76.60 50.60 

Total weight -=- total heating surface 77.50 92.10 67.50 

Volume both cylinders, cu. ft 27.00 25.00 17.20 

Total heating surface -=- volume cylinders 208.00 168.00 246.00 

Crate area -^ volume cylinders 2.54 2.81 4.09 

Cylinders. 

Diameter, in 26 & 40 25 & 38 26 

Stroke, in 30 28 28 

Wheels. 

Driving, diameter over tires, in 57 63 63 

Driving journals, main, diameter and length, in 11x12 11x12 10^x12 

Driving journals, others, diameter and length, in 10x12 10x12 9x12 

Engine truck wheels, diameter, in 30W 30"^ SOyi 

Engine truck, journals, in 6x10 6x10 6x10 

Trailing truck wheels, diameter, in 30 ',- 36 

Trailing truck journals, in 6x10 8x14 

Boiler. 

Style Str. Str. Str. 

Working pressure, lbs 200 200 200 

Outside diameter of first ring, in ,84 gO ;4 82 

Firebox, length, in 126 120^ 120?^ 

Firebox, width, in 78'4 84 84 

Firebox, water space, in 5 5 5 

Tubes, number and outside diameter, in 250— 2'4 275—2 275—2 

Flues, number and outside diameter, in 36 — 5"/ 36— 5.Jn 36— S^s 

Tubes, length, ft. & in 21-0 20—6 20—6 

Heating surface, tubes, sq. ft. ..: 4,164 3,973 3.973 

Heating surface, firebox, sq. ft 240 235 240 

Heating surface, feed water heater, sq. ft 1,222 1,336 

Heating surface, total, sq. ft 5.626 4,208 4.213 

Superheater heating surface, sq. ft 900 865 880 

Grate area, sq. ft 68.4 70.4 70.4 

Tender. 

Tank Semi-cyl. Semi-cyl. Water Bot. 

Wheels, diameter, in 33 31 33 

Water capacity, gals 9,816 9.816 9.000 

Coal capacity, tons 3,120 g. 3,120g. 15 

* Estimated. 



LOCOMOTIVES FOR THE ASSOCIATED LINES. 



2-8-2 


4-6-2 


4-6-0 


2-6-0 


0-60 


Freight 


Pass. 


P. & F. 


Freight 
Oil 


Switch 


Coal 


Oil 


Oil 


Coal 


45,300 


29,900 


36,600 


33,300 


27.300 


265,700 


221,100 


208,750 


179,750 


145.700 


206,500 


141,500 


162,500 


151,050 


145,700 


24,800 


37,600 


46,250 


28,700 




34,400 


42.1100 








433,000 


382.000 


346,000 


343,000 


230,000 


16-0 


13—4 


13—10 


15—2 


11—0 


34—8 


33—4 


25—10 


24—0 


11—0 


64— 7f4 


68— 6M 


58— "4 


5S-~8H 


42-Syt 


4.57 


4.72 


4.45 


4.55 


5.34 


5.85 


7.36 


5.71 


5.40 


5.34 


617.00 


870.00 


960.00 


1,112.00 


896.00 


57.00 


53.60 


75.00 


38.50 


51.50 


5.00 


6.80 


9.20 


8.00 


9.00 


49.50 


53.50 


67.60 


80.40 


93.50 


63.50 


83.40 


87.00 


95.40 


93.50 


15.40 


12.32 


12.32 


11.20 


8.52 


272.00 


216.50 


195.00 


168.00 


183.00 


4.76 


4.01 


2.60 


4.42 


3.54 



9x 12 


9x12 


9x 12 


9x 12 




30/. 


33/. 


30/ 


30/ 




6x 10 


6x 10 


6x 10 


6x 10 




36 


45 








8x 14 


8x 14 








Str. 


Str. 


W. T. 


W. T. 


Str. 


180 


200 


200 


200 


175 


82 


70 


72 


70 


65 


120^^ 


108 


124 


108 


108 


84 


66 

5 


37/ 
5 


66 


40'A 
4&3/ 


275—2 


173—2 


204—2 


193—2 


237—2 


16-5W 


24— 5 H 


28— 5H 


26— 5}.g 




20—6 


20—0 


15—0 


12—8 


11—6 


3,973 


2,477 


2.181 


1,734 


1,417 


208 


181 


221 


151 


140 


4.181 


2,658 


2.402 


1.885 


1,557 


895 


580 


483 


417 




70.4 


49/ 


32.1 


49.5 


30.2 


ater Rot. 


\'a: d.-rbilt 


Nar.derbilt 


\"anderbilt 


Sloping 


33 


33 


33 


33 


33 


9.000 


9,000 


7.000 


9,000 


4,000 


15 


2.940 g. 


2,940 g. 


2.940 g. 


6 



of the Atlantic type, Pacific type, ten-wheelers, consolidations, 
moguls and six wheel switchers. No radical changes or addi- 
tions were made to these locomotives up to 1909, when two 



inarily for the Southern Pacific Company and were oil burners. 

In the following year several more classes were adopted; these 

included a Mikado freight locomotive, a Mikado passenger loco- 




AMERICAN ENGINEER. 



Vol. 87, Xo. 1. 



motive and a heavier Pacific type. During this year there was 
also designed an oil burning locomotive of the eight wheel type 
which has 100.000 lbs. on drivers. 20 in. x 26 in. cylinders and li 
in. driving wheels. A somewhat more powerful 2-6-6-2 type 
passenger locomotive was also built that year and the Mallet 
2-8-8-2 type design was revised. The passenger engines were 
arranged to run with the cab ahead. 

Meanwhile the original standards were maintained and addi- 



exception of the Walschaert valve gear, superheater and radial 
stay boiler ; two types of Mikado locomotives, one for freight 
and the other for passenger service and two types of Mallets in 
addition to the new eight wheel type mentioned above. 

While this comprises the standard locomotives for the Asso- 
ciated Lines, it is not to be understood that experimental and 
development work has been throttled by their existence. There 
are in service several locomotives which are not standard and are 




Standard Mikado Locomotive With Superlieater for the Associated Lines. 



tional locomotives were purchased with but minor alterations, as 
the service demanded. During 1911 and 1912 changes were made 
in all designs which had not been previously fitted with the 
Walschaert valve gear, and this gear is now standard on all loco- 
motives with the exception of the consolidation and Atlantic 
types. The boilers have been arranged to permit the application 
of high degree superheaters in practically all classes that are now 
being built. 

The common standard types of locomotives at present are 



intended for special work in certain districts. The most notice- 
able of these is the lignite burning Pacific types of the Oregon 
Railroad and Navigation Company and the balanced compound 
Atlantic types for the Union Pacific. 

During 1912 one hundred and fifty-six locomotives were built 
for the Associated Lines by the Baldwin Works, and forty by the 
.-American Locomotive Company, all of them being of the modi- 
fied and present standard for each type. These consisted of 36 
switching locomotives; 55 freight Mikados; 10 passenger 




IVlogul Locomotive Witli Superheater for the Associated Lines. 



therefore the original Atlantic and consolidation types with 
Stephenson valve gear and without superheaters ; the original 
six wheel switching type to which the Walschaert valve gear has 
been applied ; light and heavy Pacific types with Walschaert 
valve gear and superheaters ; two classes of ten wheelers, one 
for oil burning with a narrow firebox and the other with a wide 
firebox for coal burning, the latter being built with either 63 in. 
or 69 in. wheels, but without other change (both of these have 
superheaters) ; a mogul which is the original design with the 



Mikados; 55 Pacifies; 15 moguls; 10 ten-wheelers and 15 Mallets 
of the 2-8-8-2 type. The general dimensions of these locomotives, 
as well as the latest design of the 2-6-6-2 type, are given in the 
accompanying table which by the comparison with the dimensions 
as given on the original locomotives to be found in the American 
Engineer, as noted, will show what alterations of weights and 
proportions have followed the changes in the boiler and valve 
gear. 

Possibly one of the most interesting of these locomotives is the 



Janiary, 1913. 



ami:rican engl\i:i-:k. 



mogul type which is fitted with a superheater, outside steam 
pipes and Walschaert valve gear. These engines have a tractive 
effort of 33,300 lbs., 21 in. x 28 in. cylinders and 63 in. drivers. 
There has been no reduction in the steam pressure in connection 
with the application of the superheater. The 70 in. boiler has 
flues 12 ft. 8 in. in length and if the superheating surface is fig- 
ured on each sq. ft. being equal to 1;4 sq. ft. of evaporative heat- 
ing surface, there is over 224 sq. ft. of equivalent heating surface 
to each cubic foot of cylinder volume. It is quite evident that 
this desisii of locomotive, equipped for oil burning, will be very 
efficient up to the limit of its drawbar pull. 

The Mikado freight locomotives are coal burners and are evi- 
dently fully capable of undertaking heavy work at moderately 
high speeds. The boilers provide 358 sq. ft. of equivalent heating 
surface per cubic foot of cylinder volume, which is an unusually 
high ratio for a freight locomotive. They are fitted with brick 
arches and do not differ from the design already in service with 
the exception of the changes in the boiler. 

In the Mallet locomotives the separable boiler with feed water 
heater has been retained but the smokebox reheater has been dis- 
carded and a high degree superheater has been applied. The 
header of the superlieater is placed in the chamber between the 
boiler proper and the feed water heater, and the steam pipes pass 
out through the sides of this chamber and extend back along the 
boiler between the cylinders. They are fitted with expansion 
joints. These locomotives are arranged to run with cab ahead. 



the 



•ith 



Ilustrations of the different details 
adopted in 1903 see American Eiigine 



;-322-353-400-44I. A photo- 
he found on page 104 
page 139 of the same 
lich is standard in all 
gear, axles, etc., 



and Railroad Journal. 1905, pages 154-200-25 
graph and brief description of the Pacific type i 
of the 1906 volume, and of the Atlantic t>pe 
volume. A balanced componnd Atlantic type 
particulars with the exception of the cylinders, val 

described on pape 308 of the 1906 volume. Oil burning locomotives of the 
ten-wheel type for the Southern Pacific are described on page 408 of the 
1907 volume. In the 1909 volume, on pages 181 and 367. is a full de- 
scription of the 2-8-8-2 type Mallets designed in that year. .\ lignite burner 
of the Mikado t>*pe built for the Oregon Railroad and Navigation Company 
is illustrated and described on page 404 of the 1910 volume, and on page 
256 of the 1911 volume will be found a description of the Pacific type for 
the same company, arranged for burning lignite. The 2-6-6-2 type pas- 
senger locomotive is described on page 406 of the 1911 volume.) 



SLATER FRONT END 



It has been found quite difficult with the present design of loco- 
motive front ends to keep the netting and bafHe plates sufficently 
tight to prevent live sparks from working their way through them 
to the stack and thence to the ground, endangering the sur- 
rounding country with fires. To prevent this, the Chicago & 
North Western some time ago tried out a new arrangement of 
front end which was originated by William Burdett, foreman 
boilermaker of the Xorthern Wisconsin division, and perfected 
and patented by F. Slater, master mechanic of the Peninsular 
division. This has proved entirely satisfactoo'. With this de- 
sign the joints can be made tighter and are less affected by the 
heat and vibration, there being less complicated and difficult con- 
nections. 

The engines running in the wooded territory have been grad- 
ually equipped with this device since January, 1911, with a re- 
markable decrease in the number of fire claims due to sparks 
from the locomotive. The amount paid for these claims was 
$129,250 for the fiscal year ending June 30, 1911, and $63,787 for 
the year ending June 30, 1912, or a decrease of about 50 per cent. 
While this decrease cannot be said to have been wholly due to 
the application of this device, the greater part of it is. 

Before adopting it as the standard front end a test was made 
on a ten-wheel locomotive by H. T. Bentley, principal assistant 
superintendent of motive power and machinery, who was accom- 
panied by Prof. J. G. D. Mack of the University of Wisconsin 
and E. M. Griffith, state forester of Wisconsin. It was found 
that over a distance of 58 miles from Green Bay, Wis., to Oshkosh 
the observers counted only 22 live sparks, all of which died out 
before striking the ground. During the test the engine was made 



to work as hard as possible so as to present the m^jt unfavor- 
able conditions. 

In addition to the spark reducing feature, it has been found 
that engines equipped with this front end are freer steamers and 
that the coal consumption is materially reduced. While there 
have been no distinct tests regarding this point, the cnginemen 
claim that in most cases they can cover their runs with from 
5 to 10 per cent, less coal than before. This is due perhaps to 
the open and less restricted construction in the smokebox which 
allows a freer draft through all the boiler tubes and involves less 
liability of the flues becoming clogged. 

It was found that a larger netting area could also be obtained 
with this front end which also will tend toward better draft. 
The accompanying table shows the difference, in sq. in. of netting 
area per flue, between the old and the new arrangement on some 
of the North Western engines: 

Type of Engine. 
Class .V— 4-4-0 



Old. 


New. 


8.566 
7.054 


9.64 
8.32 




Slater Front End Which Has Proved Efficient as a Spark Arrester. 

Class D— 4-4-2 8.375 9.77 

Class E— 4-6-2 6.5 9.06 

Class 1-2—2-6-0 11.746 12.72 

Class Ml— 0-6-0 11.34 12.28 

Class R-l— 4-6-0 8.376 11.63 

Class Z— 2-8-0 6.685 9.43 

The construction of this front end is simple and compact, and is 
as cheap to make and install, if not cheaper, than the ordinary 
type of front end arrangement. It is possible to inspect all its 
parts without having to remove various nettings, plates, etc., and 
any repairs are easily made. There are no difficult joints to be 
made around the steam pipes. Everything is straightforward 
work, all parts being made to a template. 

The drawing shows the Slater front end applied to a consoli- 
dation locomotive (Class Z). and although the metliod of apply- 
ing the device w'ill vary with different types of engines, the ar- 
rangement is typical. There is a diaphragm A of 3/16 in. plate, 
extending across the smokebox under the steam pipe tee and 
down to the base of the netting box, which deflects the smoke 
and cinders down under the box and against the deflecting plate 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



iB. With this arrangement of the diaphragm no holes are cut 
through it for the steam pipes. The sides and inchned front of 
the box are made of No. 14 perforated plate with the perforations 
running horizontally, the customary netting door being provided 
as shown in the photograph. A 3/16-in. table plate extends across 
the lower part of the smokebox on a level with the top of the 
exhaust nozzle. This is cut away in the center so that the nozzle 
may be removed ; a small plate is bolted to the tip as indicated 
at C, giving an absolutely cinder-proof construction. 

The blower connection is made in the exhaust tip at D just 
below the bottom plate so that it will not be necessary to run the 
pipe through the sides of the netting bo.x. The petticoat pipe is 
fixed to the top and bottom table plates. The stack and the net- 
ting box are connected by a malleable iron collar made in halves 
and riveted to the angle on the top of the box. A clamp collar 
is placed outside of this collar and is tightened so as to cover the 
joints in the inside collar. This clamp collar also protects this 
connection from abrasion due to the action of the cinders; it is 
shown in position in the photograph. About 70 per cent, of the 
engines of the North Western and practically all of those running 
in the wooded sections have been equipped with this front end. 



DRIVING BOX LATERAL PLATE 



By H. A. HERNDON, 
Chief Draltsman, Fort Worth & Denver City, Childress, Tex. 

A driving box hub or lateral plate which can be renewed with- 
'out dropping the wheels is being used with good results on the 
iFort Worth & Denver City. The plates are cast of brass and are 
made to standard sizes, having a rough fit in the edge of the 
■counterbore and around the crown brass. They set in a recess 



in the box and are held in place by two tap bolts at the sides. 
Properly shaped lugs on the plate extend over the edge of the 
bo.x for this purpose. Only the face and back of the plate and 
the inside of the lugs are machined. 

All that is necessary to remove or apply a plate is to remove 




L---«®!:^ 




4 7apBolf- 



O 



ovable Driving Box Lateral Plate. 



the tap bolts, drop the shoe and wedge, move the box inward 
on the axle and lift out the old plate and put in a new one. The 
idea originated with H. L. Kelly, shop foreman of the Fort 
Worth & Denver City at Childress, Tex. 



-46^. Oi/erL^— 




Slater Front End as Applied to a Chicago & North Western Consolidation Locomotive 



Factors in the Selection of Locomotives 



Discussed From a Broad Engineering StandpoioL 
by the American Society of Mechanical Engineers. 



Two papers were presented at the Railway Session of the 
American Society of Mechanical Engineers, held in New York 
on December 5, 1912. The first on Train Lighting by Messrs. 
Currie and Wood was published, in abstract, in the December 
issue of the American Engineer, page 614. The second, by 
O. S. Beyer. Jr.. was entitled, Factors in the Selection of Loco- 
motives in Relation to Economies of Railway Operation. An ab- 
stract of the paper and a report of the discussion follows : 

^tR. be\-er's p.\per. 

The problem of locomotive design is comparatively simple 
when it is clearly known what is desired. The possibility of 
effecting operating results by the introduction of improved loco- 
motives alone, or by their use in connection with such changes 
as grade revision, is not as fully appreciated as it ought to be. 
To make an intelligent selection of motive power for a railroad, 
it is necessary to study the effect which various types and sizes 
of locomotives will have on operating expenses and fixed charges. 
Statistics published by the Interstate Commerce Commission 
covering the entire railroad field of the United States show that 
55 per cent, of the operating expenses are affected more or less 
directly by the motive power. 

The wide range of motive power now available will have to 
be considered in future double track and relocation work, grade 
reduction, elimination of rise and fall, and curvature and dis- 
tance, in order to effect the greatest economy possible for the 
capital expended. It should no longer be necessary when re- 
locating a division to increase its capacity and reduce operating 
expenses, to go to extremely heavy capital expenditures to re- 
duce grades to the minimum of 0.2 or 0.3 per cent., as it is 
usually much cheaper to provide locomotives of greater power. 

The main steps in the careful selection of motive power may 
be divided into the consideration and study of: the service; 
the nature of the business ; the topography of the road, train 
speed and train resistances ; the type? and sizes of locomotives 
available; the improvements to the permanent plant; the effect 
of various types and sizes of locomotives on operating expenses ; 
and the final selection of most economical type and size of lo- 
comotive. 

Passenger Engines. — Grades, speeds, and train resistances must 
be very thoroughly considered when new passenger engines are 
to be purchased. The most essential quality to be provided in a 
passenger engine is the ability to maintain large sustained tractive 
efforts at high speeds, as well as high starting efforts at low 
speeds. This ability of a passenger engine is secured by providing 
ample boiler capacity and good steam engine efficiency. 

Freight Engines. — Freight and pusher engines are engaged 
in a ser\'ice which requires at the critical time very high tractive 
efforts at slow speeds. This depends to a large extent upon 
the weight placed on the drivers and the total weight of such en- 
gines must thus be so distributed that a relatively large weight 
falls on the drivers. Modern conditions demand an increase 
in fast freight senice and relatively large sustained tractive 
efforts at high speeds over heavy grades are becoming more 
necessary than ever. Locomotives for fast freight service only 
may afford to sacrifice some initial tractive effort for the sake 
of having recourse to a proportionately larger heating surface 
when great quantities of steam are necessary at high speeds. 
Pusher engines and road engines, on the other hand, intended 
exclusively for slow service may be permitted to have a large 
tractive effort capacity at slow speeds with a sacrifice in high 
sustained tractive efforts at high speeds. 

Consideration of the topography of the railroad and the haul- 
ing capacity of freight locomotives presents the problem of 



permissible train lengths. .Ai, the territory over which the loco- 
motives are to operate is, t<? a.large extent, a SHccession of many 
sags and pitches and contains several momentum grades, the 
continual running in and out of the slack between the cars is a 
serious matter and tends to limit the length of the train and 
the amount of tonnage per train which can be hauled. The 
nature of the business, whether it is ore, coal or pig iron moving 
in high capacity modern steel cars, or general merchandise 
moving in box cars, refrigerators, small capacity gondolas or 
other similar cars has a further bearing on this feature. The 
lower the average total car weights of trains the longer the 
trains when large amounts of tonnage per train are hauled. 
Most of the extremely long trains are running over territories 
whose grades are low, or which have no broken profile. Further- 
more the nature of the lading hauled in these exceedingly long 
heavy trains, is such that, should any heavy shocks occur, the 
lading cannot be damaged. Cars filled with automobiles, furni- 
ture, or general merchandise or flat cars loaded with agricultural 
machinery are different and must be handled with greater care 
in shorter trains. Every district for which motive power is 
intended presents certain little peculiarities when advisable train 
lengths are considered. Experience in the operation of trains 
hauled by the older types of locomotives must assist in deter- 
mining the final answer to this question. 

Sizes and types of locomotives. 

The Atlantic and Pacific type engines, under modern operating 
conditions, are, for high-speed and high-capacity passenger serv- 
ice, the most desirable types. Under certain special circum- 
stances, long continuous apposing grades may justify compound- 
ing in connection with these engines. The introduction of the 
high temperature superheater and the sectional brick arch have 
helped materially to increase the capacity, fuel economy, and 
efficiency of passenger engines. The limitations of Atlantic and 
Pacific type passenger engines are principally controlled by the 
permissible wheel loads. When 60.000 to 63.000 lb. per pair of 
drivers is once reached, it is questionable, from many points 
of view, whether it is wise to go still higher. Hence, when 
greater tractive efforts are necessary than can be secured from 
an engine with 180.000 to 190.000 lb. on drivers it becomes a 
question of either reducing schedules, double heading, or in- 
troducing locomotives with an additional pair of drivers. 

Recent developments have made available an exceptional field 
from which to select locomotives for freight service. It seems 
limited not so much by the extent to which it is possible to 
build freight engines as it is by the physical restrictions of the 
permanent way. the nature of the freight business hauled, length 
of trains, and topography of the road. These limitations are, of 
course, mostly very serious, and. as far as track gage is con- 
cerned, insurmountable, except perhaps in some special cases. 

Many moguls (2-6-0), ten-wheel (4-6-0) and Prairie (2-6-2) 
type locomotives are in freight service today. Their capacities, 
especially the mogul and ten-wheel types, are hardly adequate for 
modern service conditions. The Prairie type, due to the possi- 
bility of equipping it with a liberal boiler and liberal grate 
area, has a few advantages over the others. 

The type of locomotive which has been the standard on many 
of the American railroads in the past ten years is the consolida- 
tion type. It has been called on to perform in services ranging 
from emergency passenger to slow heavy pusher and switching 
service. Engines of this type are being built for heavy and 
exacting freight service and their possibilities have not been 
exhausted. They utilize nearly the total weight of the engine 
for adhesive purposes. A leading truck of two wheels only is 



9 



AAIERICAN ENGINEER. 



Vol. 87. Xo. I. 



provided permitting of a slightly extended boiler and taking from 
the drivers only weight enough to secure good guiding" qualities. 
The steaming capacity, hrebo.x size and grate area are necessarily 
limited, since the entire boiler and firebox must be carried over 
the drivers. The handicap imposed by the boiler limitations has 
not. until recently, been very serious. 

Engines of the consolidation type, having a ma.ximum tractive 
power of 60.900 lb. are in service today. The diameter of their 
drivers is small, 54 in., and their total heating surface compared 
with the equivalent heating surface of a Mikado engine having 
the same tractive effort is but 70 per cent. The piston speeds 
of these large consolidation engines, compared with the Mikado 
engine, are considerably higher. 

The perfection of the high temperature superheater, the brick 
arch, and the Gaines combustion chamber opens up further op- 
portunities for the consolidation engine. The application of the 
superheater results in increased capacity which corresponds, 
roughly to a 25 per cent, larger boiler capacity than it was possible 
to provide in connection with saturated steam engines. The brick 
arches permit increased amounts of heat to be utilized from the 
fuel burned on restricted grate areas. It should be possible to 
build consolidation engines with good steaming capacities and 
economical fuel requirements that can develop as high as 54,000 
lb. maximum tractive eflfort. 

An oflfshoot from the successful consolidation freight engine 
is the 12-wheel or 4-8-0 type. This type has an undesirable 
ratio between total weight and adhesive weight. The increase 
in the length of boiler made possible by the four-wheel truck 
nets but little in the direction of increased boiler capacity. The 
increase in the heating surface of the boiler is at the wrong end. 
To improve the steaming capacity of the consolidation engine 
it is necessary to introduce modifications at the firebox end. 

The introduction of such modifications has resulted in the 
Mikado (2-8-2) type. By placing a trailing truck underneath 
the firebo-x better boiler construction becomes possible ; also a 
decided increase in effective heating surface, a deeper throat 
sheet and wider water legs are secured. However, as large a 
proportion of the total weight of the engine is not utilized for 
adhesive purposes as with the consolidation type. By moving 
the firebox behind the drivers, it also becomes possible to en- 
large the boiler diameter, and to increase the relative diameter 
of drivers, thereby permitting of lower piston speeds. The 
general construction of the Mikado locomotive is such that it 
permits of very ample steaming capacity and thus of high sus- 
tained tractive efforts. The application of the superheater and 
brick arch has further increased its capacity in this direction. 
It is most admirably suited to haul slow maximum tonnage freight 
trains one day and fast freight trains the next, a condition fre- 
quently met in railroad operation. 

The size of Mikado locomotives for most roads is principally 
limited by the allowable weights on drivers. It seems to be 
generally considered that an individual axle load of 60.000 lb. 
for the better conditions of roadbed, as they are met with today, 
is very nearly the largest permissible. If so the Mikado engine, 
as far as size is concerned, has very nearly reached its limit, and 
the demand for still larger engines will have to be met either 
by introducing another pair of drivers, making five pairs in all. 
or by resorting to the Mallet type. 

To get still larger capacities than are provided by the con- 
solidation and Mikado types, the decapod (2-10-0') and the Santa 
Fe (2-10-2) types are available. The decapod type, like the con- 
solidation and 12-wheel types, has limitations as regards boiler 
capacity, in consequence of which it is practically adapted to 
slow service only. Its high proportion of weight on drivers, 
giving it a high ratio of adhesion is of advantage for this kind 
of service. The Santa Fe type permits of better boiler propor- 
tions than those of the decapod type, just as the Mikado is better 
than the consolidation. The additional pair of drivers enables 
a tractive effort about 20 to 25 per cent, greater than can be 



secured from the Mikado engine. Allowing 60,000 lb. per pair, 
the maximum tractive effort possible should be about 73,000 to 
75,(X)0 lb., barring cylinder limitations. Several engines of this 
type now in service deliver a ma-xinumi tractive effort of 71,0(X> 
lb. It is reported that they can be handled by one fireman with- 
out unduly taxing him. 

Locomotives with five pairs of coupled wheels have an exceed- 
ingly long rigid wheel base. This would introduce many com- 
plications should they be placed on territories where track curva- 
ture is frequent or severe. Furthermore, the exceptionally heavy 
pressures on the main pins and the heavy reciprocating parts 
justify expectation of maintenance difficulties. The long wheel 
base and the large number of heavy wheel loads in rigid order 
may be proportionately harder on the track than is the case with 
large Mikado engines. 

Another type of engine which deserves consideration for freight 
service is the Mountain (4-8-2) type, which is similar to the 
Mikado in all its characteristics. Where fast freight service 
is abundant and high speed is frequent the additional advantages 
in guiding qualities secured by the four-wheel leading truck and 
the slightly increased boiler capacity are important. 

The Pacific type engine for exclusive fast freight service, 
where grades are not severe and where this kind of service is 
heavy, is a very desirable type. A large number of these engines 
have been built for this service and are giving an excellent ac- 
count of themselves. 

The Mallet type offers quite as wide a field to choose from as 
the non-articulated tj-pes. They can be built to deliver a maxi- 
mum tractive effort of 140.000 lb. This means an engine with 
ten pairs of drivers, having an average load of about 60.000 lb. 

THE PERM.ANENT PLANT. 

The permanent plant of a railway as related to the motive 
power is the track, bridges, passing sidings, terminal yards, en- 
gine terminals, including the roundhouses, turntables, coaling 
stations, watering cranes, ash plant and sanding facilities, and 
the locomotive repair shops. It has been shown what a wide 
range of motive power is available from which selections may 
be made for any class of service. In order that the possibihties 
of this large field may be fully realized it becomes necessary 
to study carefully the various changes in the permanent plant to 
be considered in connection with the introduction of different 
types and sizes of engines. Such a stud}' will oftentimes show 
that improvements made to the permanent plant at limited costs 
will permit of utilizing motive power which will effect a con- 
siderable saving in operating expenses, thereby fully justifying 
the expenditure. 

0PER.\TING EXPENSES. 

The effect of the selection of locomotives for passenger and 
switching service on operating expenses does not play as im- 
portant a role as it does in the selection of engines for freight 
service. The choice of passenger and switch engines is deter- 
mined very largely by imposed conditions resulting from circum- 
stances peculiar to the nature of these two kinds of service. 

In the selection of power for freight service the effect of the 
various types and sizes on the operating costs should go a long 
way towards determining the most economical engine to choose. 
.\ study should be made to determine which type and size will 
effect the greatest net saving in operating expenses after deduct- 
ing all overhead and additional maintenance charges resulting 
from the improvements necessitated by the introduction of the 
engine. Only by such a study as this in conjunction with con- 
sidering the service conditions and the tendency of future de- 
velopment can the ultimate selection be made with any degree 
of correctness. 

Fuel is the largest single item of locomotive operating expenses 
and therefore the most important. .As locomotives grow larger 
their fuel consumption per unit increases, but not nearly in pro- 
portion to the increase in their size. It does not take very much 
more coal to fire a large locomotive than a small one. The fuel 



Tantary. 1913. 



AMicRiCAN EN(;ixi:i-:k. 



losses of a large locomotive due to radiation while waiting or 
drifting arc but slightly larger than those of a smaller locomotive. 
The increase of fuel consumption of large saturated simple steam 
engines when working at their full capacity is more nearly in 
proportion to the increase in their size. The introduction of 
the superheater, feedwater heater and reheater, the increase in 
heating surface of the boiler, the brick arch, the utilization of 
compounding in large engines of the Mallet type, application of 
improved valve gear and compound air pumps, and more care- 
ful attention to the design of steam passages and steam engine 
efficiency have accomplished remarkable results in keeping the 
fuel consumption of large locomotives down so that their con- 
sumption per train-mile is increased but slightly over that of the 
recent types of smaller saturated gteam locomotives. 

Numerous tests and service records have revealed that large 
superheater Mikado locomotives which have been placed in serv- 
ice recently haul trains of 45 and 50 per cent, greater tonnage 
with the same amount of coal that was formerly consumed by 
the consolidation locomotives they replaced. Even the coal con- 
sumption of Mallet engines with grate areas up to 100 sq. ft. has 
not grow-n in any way proportionate to the increase in their 
hauling capacity. Modern engines when running at shortened 
cut-offs over those portions of the road other than the ruling 
grades exhibited a still greater economy than when working on 
the heaviest grades. Some service tests of recently built Mikado 
engines on the Delaware, Lackawanna and Western clearly 
demonstrated these facts. Their economy in fuel consumption 
as compared with that of the old consolidation type, both operat- 
ing over heavy grades at full load, was 20 per cent. The economy 
effected over easy grades while running at shortened cut-ofTs w-as 
39.3 per cent., almost twice as much. The average was 29.1 per 
cent. 

[The following features were also briefly considered: Water; 
lubrication of locomotives ; other supplies for locomotives : engine 
house expenses ; train supplies and expenses ; wages of engine- 
men : wages of trainmen ; locomotive repairs ; freight train car 
repairs; maintenance of track, bridges and buildings; and over- 
head charges.] 

FIXAL DETERMINATION" OF THE MOST ECONOMICAL LOCOMOTIVE. 

Taking each one of the items into consideration, estimating 
the reduction in train mileage eflfected by each tj-pe, the gross 
savings in operating expenses effected based on the amounts of 
business on hand or in sight, and deducting therefrom all over- 
head charges arising from the additional improvements neces- 
sary to make the operation of the different types of locomotive 
under comparison practical, will reveal which particular locomo- 
tive is the most economical in size and type. 

As far as a standard engine of any kind for an entire road is 
concerned the general conditions obtaining w'ill have some bearing 
A road may, for instance, he composed partly of divisions whose 
grades are moderate and partly of divisions whose grades are 
severe. If the variations are not great a compromise standard 
might be adopted. If on the other hand there is a large differ- 
ence, it may be wiser to seek to establish two or three standards 
and confine them to their particular territory with a view to 
getting the maximum efiiciency from every portion of the prop- 
erty. Then again there are many shorter territories such as 
pusher grades and divisions through mountainous country, the 
motive power selection for which is a distinctly local problem. 
In every case, whether it is the broad problem of establishing 
standards for the entire system, or selecting an engine for a 
local territory, the problem might well be reduced to an economic 
study, comparing several available t\'pes and sizes, the extent 
of the improvements necessary to make their operation practical, 
and the net savings which it is estimated will be efifected by their 
introduction. 

SUMMARY. 

In designing new locomotives all of the conditions must first 
be analyzed and then the design made to suit them. The actual 



design of the engine linally chosen may be approached with 
confidence because of accumulated knowledge and experience. 
Due to the great possibilities of favorably effecting operating 
results by building locomotives which are exactly suited to their 
work, a study of the conditions becomes vitally important. To 
show w'hat these conditions are has been the object of this paper. 
The fact that the most powerful locomotives of most approved 
design are also the most economical should be more generally 
appreciated. It is to be hoped that the future will see more ad- 
vantage taken of the modern locomotive in accordance with 
its possibilities in relation to grade revision and its ability to 
reduce operating expenses to a minimum. The ultimate benefits 
which will result will certainly be justified to the fullest extent. 

DISCUSSION 

CO.MMON STANDARD LOCOMOTIVES. 

H. 11. Vaughan, assistant to the vice-president of the Canadian 
Pacific, emphasized the importance of having standard loco- 
motives and maintaining these standards until conditions change 
so much that it is possible to design another line of standard 
locomotives, making a distinct step in advance, rather than to 
modify the standard types from time to time. The time for 
standardization is before the equipment is built and not after- 
ward. The Canadian Pacific now has about 865 standard loco- 
motives out of a total of 1,800 or 1.900 on the system. It is 
always possible to introduce changes in the design of details on 
standard locomotives, bearing in mind that the new arrangement 
must be made so that it can completely take the place of the old 
part for renewals or repairs. 

The advantage of standardizing the motive power may be 
summed up as follows : The standard locomotives can be trans- 
ferred from one part of the road to another, when business be- 
comes heavy on one section, without having to provide a new 
storehouse stock, or have the power crippled because of not hav- 
ing the proper parts in stock. It is also possible to keep the shop 
cost of the engines down because of fewer variations in the size 
and design of the parts. Where standard locomotives are used 
it has been found that the division officers are much more likely 
to offer suggestions as to improvements. Of course, the stand- 
ardization has disadvantages, one of which is that it is not al- 
ways possible to immediately take advantage of improvements 
in the permanent plant. The advantages of having common 
standards which can be used on any part of the system and with 
which the men over the entire system are familiar, greatly offset 
this, however. 

POSSIBILITIES OF .\TL.\NTIC TYPE. 

In speaking on the possibilities of the Atlantic type \V. F. 
Kiesel, Jr., assistant mechanical engineer of the Pennsylvania 
Railroad, said : 

"To determine the possibilities, the limitations must first be 
known. The limitations of paramount importance with a loco- 
motive are those governed by the carrying capacity of the track 
and roadbed. Assuming a good roadbed, having 22 in. spacing 
of ties and 100-lb. rail, it will be possible to use a weight of 70.000 
lbs. per pair of drivers. The maintenance of way department 
will be inclined to say that this figure is too high, but there are 
possibilities of reducing the weights of reciprocating parts by the 
judicious use of alloy metals and by careful design, resulting in 
reduction of counterbalance, which in turn reduces the strain on 
the rail. One pound reciprocating weight per 100 lbs. of maxi- 
mum piston pressure is within the bounds of possibility. For an 
Atlantic type locomotive this would permit using counterbalance 
for reciprocating parts of one-third their weight. At ve'y high 
speed there would be no more strain on the rail than that in- 
duced by heavy locomotives now in service. The load on 
front and trailer trucks may be taken at 110.000 lbs. The total 
weight of this imaginary Atlantic type locomotive would then be 
250,000 lbs. 

"There are few possibilities of improvements in the engine it- 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



self. The utilizatiun of heat-treated steel and cast-steel cylinders 
will reduce weight, which reduction can be used for increase in 
boiler. The development of the possibilities of the boiler will 
bring about improvements of greatest import. The superheater 
and brick arch have already raised the line between non-stoker 
and stoker locomotives SO per cent., leaving all Atlantic type loco- 
motives well within the non-stoker class. The indications are 
that great steaming capacity can best be obtained with flues of 
moderate length, and that the generally accepted theory that long 
flues increase boiler efficiency is not altogether correct. 

"Before further developing this imaginary locomotive permit 
me to present some average figures obtained from an Atlantic 
type locomotive, on the Pennsylvania Railroad locomotive test 
plant, at Altoona, Pa., as a basis for possible boiler performance. 
The general characteristics of the locomotive tested are as 
follows : 

Weight 237,000 lbs. 

Boiler pressure 205 lbs. 

Cylinders 22 in. x 26 in. 

Drivers 80 in. 

Fire heating surface 3,090 sq. ft. 

Grate surface 55 sq. ft. 

Flue diameter Outside, 2 in. ; inside, 1 M in. 

Flue length 13 ft. 9 in. 

"The boiler was equipped with a long brick arch, a combustion 
chamber, and a superheater. Forty tests were made, eight of 
two hours each, nine of one and one-half hours each, seventeen of 
one hour each, five of one-half hour each, and one of fifteen 
minutes. The ma.ximum speed was 360 revolutions per minute. 
In each test the speed, cut-off, pressure, and power developed 
were maintained as uniform as possible. In the various tests the 
average indicated horse power developed ranged from 756 to 
2,355. Nineteen tests, with average indicated horse power rang- 
ing from 756 to 1,700, averaged 2.35 lbs. of dry fuel per indicated 
horse power. Thirteen tests with average indicated horse power 
ranging from 1,700 to 2,000, averaged 2.71 lbs. of dry fuel per 
indicated horse power. Eight tests, with average indicated horse 
power ranging from 2,000 to 2,355, averaged 3.08 lbs. of dry fuel 
per indicated horse power. For this last lot of eight tests the 
average steam per indicated horse power was 17.03 lbs., and the 
minimum was 16 lbs. The maximum evaporation was 38,846 
lbs. per hour, or 12.6 lbs. per square foot of fire heating surface 
per hour, equivalent to 52,084 lbs. per hour, or 16.9 lbs. per square 
foot of fire heating surface per hour from and at 212 deg. Fahr. 
These tests indicate the possibility of one indicated horse power 
per 100 lbs. weight of locomotive, or for one and one-third square 
feet of fire heating surface, at 80 miles per hour. 

"Returning now to the imaginary locomotive weighing 250,000 
lbs. ; the weight on drivers, 140,000 lbs., limits the drawbar pull 
in starting to about 31,000 lbs. The boiler can be luade suffi- 
ciently larger than that of the locomotive tested to furnish steam 
for 2,500 indicated horse power maximum, available for short 
periods in emergency. For trains of the present day more than 
1,800 indicated horse power would seldom be required. At 167^ 
lbs. of steam and 2.5 lbs. of dry coal per indicated horse power, 
this would require 30,000 lbs. of water and 4.000 lbs. of coal per 
hour. 

"What can be expected from such a locomotive? This ques- 
tion can best be answered by determining how iriuch power is re- 
quired in fair weather to pull ten cars, weighing 600 tons, assum- 
ing that the engine and tender together weigh 200 tons. The 
starting power is just sufficient to start this train of 800 tons on 
a 1 per cent, grade. The indicated horse power necessary to 
maintain a given speed under various grade conditions is given 
in table below : 

40 miles per hour on 0.7S per cent, grade 2,030 indicated horsepower. 

40 miles per hour on 0.5 per cent, grade. ...... 1,600 indicated horsepower. 

50 miles per hour on 0.5 per cent, grade 2,175 indicated horsepower. 

50 miles per hour on 0.2 per cent, grade 1.535 indicated horsepower. 

60 miles per hour on 0.2 per cent, grade 2.085 indicated horsepower. 

60 miles per hour on level tangent 1.575 indicated horsepower. 

70 miles per hour on level tangent 2,160 indicated horsepower. 

"From what has been detenuined above, based on facts, it 
would seem that 'the possibilities of the Atlantic type locomotive' 



are equal to the requirements of present day passenger service, 
for the locomotive weighing 250,000 lbs., if given 3,300 square feet 
of effective fire heating surface, would be capable of developing 
a maximum of 

2,160 indicated horsepower at 40 miles per hour. 

2,280 indicated horsepower at 50 miles per hour. 

2,377 indicated horsepower at 60 miles per hour. 

2,452 indicated horsepower at 70 miles per hour. 

2,510 indicated horsepower at 80 miles per hour." 

DYN.\MIC WHEEL LOADS. 

A. \V. Gibbs, chief mechanical engineer of the Pennsylvania 
Railroad, brought out the fact that too much stress is laid upon 
the static wheel load and too little on the dynamic load due to 
the unbalanced weights. The real problem is to reduce the total 
effect of the static plus the dynamic, and this calls for greater 
attention to the design of the reciprocating parts. C. D. Young, 
engineer of tests of the Pennsylvania, who followed Mr. Gibbs, 
said that the Pennsylvania Railroad had under consideration a 
design in which it was expected that a material saving would be 
tuade in the weight of the reciprocating parts by the use of alloy 
steel. 

BOILER DESIGN. 

F. F. Gaines, superintendent of motive power of the Central 
of Georgia, said in part : 

"There are many items to be considered in the proper selec- 
tion of motive power. I will only call attention, however, to the 
question of fuel economy and boiler capacity — in other words, 
boiler design. There have been few radical modifications in 
boiler design other than the general introduction of superheated 
steam, except in a few isolated instances. The results obtained 
by Dr. Goss in the Coatesville tests indicate that there should be 
greater firebox and heating surface, and that the ratio of firebox 
heating surface to tube heating surface should be materially in- 
creased. With from 40 per cent, to 48 per cent, of the evapora- 
tion from the firebox sheets, it would seem logical to increase 
firebox heating surface and decrease tube heating surface. The 
results of the Coatesville tests, while a surprise to many, were 
anticipated by a few. The Philadelphia & Reading has a large 
number of its engines in which the ratio between firebox and tube 
heating surface is relatively high (one to six), and with tubes 
from about nine feet in length on American type passenger power 
to only 13 feet 6 inches on the heaviest types of consolidation 
locomotives. These results were obtained by the use of the 
Wooten type boiler with large grate area for anthracite coal, and 
a vertical brick wall at rear of the combustion chamber. The 
brick wall retards tlie flow of gases and also gives a better oppor- 
tunity for combustion, as well as changing the path of the gases 
and forcing them against the crown sheet. The combustion 
chamber furnishes additional firebox heating surface and more 
volume in which to complete combustion. These engines, while 
designed for anthracite coal, occasionally got into soft coal terri- 
tory and had to use it. The grate area was too large for maxi- 
mum economy, but the results were excellent, notwithstanding. 

"Impressed with the above experience, a trial was made of 
arranging a boiler having a suitable grate area for soft coal, with 
a combustion chamber. The back end and one waist course 
were retuoved from the original boiler and replaced by a new 
back end. Carefully conducted tests showed a coal economy of 
40 per cent, over a sister engine and 15 per cent, over the best 
design of engine of similar power, but with more liberal heating 
surface. In addition to the fuel economy obtained, the shielding 
of the tubes by the firebox wall has resulted in the engine making 
over four times the mileage of other engines in the same district 
before safe ending the flues. During this period the engine has 
seldom, if ever, been reported to have flues blown, while with cer- 
tain fuel conditions engines in the same territory have required 
blowing every round trip. 

"The most radical improvement that can be made in the loco- 
motive, and one that will be rapidly developed, is the use of 
greater firebox volume and heating surface. This is readily ob- 



Janiary, 1913. 



AM I'.RKAN ENGINEER. 



taincd by using a suitabk- grate area and conilnistii)n clianiber. 
In fact, from past experience it would not be surpri.sing if ulti- 
mately a Hue lengtli of 10 ft. would become a desirable maxi- 
mum, and the combustion chamber be substituted for the remain- 
ing distance." 

In commenting on Mr. Ciaines' suggestion, C. D. Young said 
that a study of the relation of the length and diameter of the 
tubes was probably of equal importance with the relative increase 
in firebox volume and heating surface. 

FEEU WATER HE.\TERS. 

G. K. Henderson, consulting engineer of the Baldwin Locomo- 
tive Works, in commenting on feed water heaters, said : "Re- 
cently an extension of the lioiler has been converted into a mul- 
titubular feed water heater and water from the injector is passed 
through this section before reaching the boiler proper. As some 
modern types of locomotives give ample space for a very long 
boiler, there is no difficulty in providing such a section using the 
heat after it passes through the boiler tubes proper. Experience 
with this type of feed water heater has been somewhat peculiar; 
in some cases very good results were obtained both in economy 
and in condition of the heater; but in other cases more or less 
corrosion has been found in the various portions of the heater, 
whereas there was no evidence of such corrosion in the boiler 
proper ; these conditions have been more aggravated when good 
water was used than when water carrying scale and encrusting 
matter w-as supplied to the boiler. In an attempt to overcome 
this corrosion, in some cases the heater has been practically 
coupled to the steam space with circulating pipes both to the 
top and bottom so that it is really an extension of the boiler and 
will run only partially full of water instead of entirely full, as 
when originally designed as a heater. The strangest part of this 
problem is that we lind when such connections are made the ap- 
paratus does not seem to lose its economical value as a heater. 
There is apparently no increase in fuel required when these 
circulating pipes are connected with the boiler. 

"Some builders place a diaphragm sheet a few feet back of the 
flue sheet and extended as high as the flues, injecting the feed 
water into this front section and letting it flow backward over the 
diaphragm as necessary. While we do not know of any com- 
parative tests made to determine exactly the fuel economy of 
this device, it seems as if this arrangement of connecting the 
heater directly with the boiler, so that it practically forms a 
part of it, is likely to be more satisfactory in the long run than 
when it is used as an individual heater for heating the water in 
its passage to the boiler without allowing any opportunity for 
the gases contained in the water to escape, as can be done with 
the circulating pipes." 

SUPERHEATERS. 

S. Hoffman, vice-president of the Locomotive Superheater 
Company, said in part : "Superheaters are being applied to prac- 
tically all engines now building and the question when selecting 
new power is not whether a superheater shall be specified or 
not. but what can reasonably be e.xpected from the application 
of the superheater to the particular engine in its particular service 
and what consideration should be given to the design of the 
superheater and to the general locomotive design in order to 
obtain a locomotive of maximum efficiency. The principal ad- 
vantage to be derived from the application of an efficient super- 
heater is a decrease in steam and fuel consumption and indirectly 
an increase in the steaming capacity of the boiler, which is equal 
to a proportional increase in the hauling capacity of the loco- 
motive. In speaking of superheaters as applied to locomotives. I 
refer only to such devices as are capable of developing and main- 
taining a high degree of superheat averaging from 200 to 250 
deg. above the saturation point. 

"The principle which has been generally adopted in the design 
of locomotive superheaters is that of a superheater consisting 
of coils or units disposed in large boiler flues, with the forward 



ends of the superheater units suitably cunnected with a steam 
collector casting in the smokebox. The superheater unit pipes 
go within 2 ft. of the firebox tube sheets and are exposed at 
their extreme ends to temperatures of from 1,400 to 1,600 deg. 
Steam of such high degrees of superheat can be exposed to the 
cooling action of the steam chest and cylinder walls without con- 
densation and at the same time has about 30 per cent, greater 
specific volume than saturated steam of the same pressure. A 
large part of this increased specific volume is again lost before the 
expansion of the steam in the cylinders takes place on account of 
the cooling action of the steam chest and cylinder walls. While 
the superheat of the steam leaving the superheater may be 200 
to 250 deg., the average superheat of the steam in the cylinder 
at the moment the cut-off takes place is hardly more than 100 
deg. ; but the entire elimination of all losses through condensa- 
tion, together with the remaining increased volume of the steam, 
effects under average conditions a saving of 30 per cent, and 
more in the steam consumption per indicated horse power, which 
gain corresponds to a saving in fuel consumption of from 20 to 25 
per cent., compared with a saturated steam locomotive working 
under the same conditions. 

"The real value of a locomotive from the motive power point 
of view must be ultimately measured by the tractive effort which 
it is able to exert on the drawbar at a certain speed. In order 
to bring out what bearing the above mentioned saving in steam 
and fuel consumption has on the hauling capacity of the loco- 
motive, the following example is given : Assuming two locomo- 
tives of the same general dimensions, one being equipped with 
a high degree superheater. Under average working conditions, 
the superheater locomotive will show an economy in coal con- 
sumption of about 20 per cent., if the same indicated horse power 
is developed by both engines. If the superheater engine is now 
forced so as to burn the same amount of coal as the saturated 
steam engine, and assuming that this increased amount of coal 
can be burnt as efficiently in the superheater boiler as in the 
saturated steam boiler and that the increased volume of steam 
can be expanded in the cylinders as efficiently as in the saturated 
steam engine, then the indicated horse power developed would 
be 100 -=- 80 I. H. P. or 25 per cent, more than in the saturated 
engine. At the ordinary speeds of saturated steam passenger 
locomotives about 70 per cent, of the cylinder power is available 
at the drawbar, 30 per cent, being absorbed in moving the weight 
of the locomotive and in machine friction. As the power con- 
sumption for this purpose will not change materially in the two 
cases, an increase of 25 per cent, in indicated horse power repre- 
sents an increase in haulage capacity of 25 X 100 -=- 70 = ap- 
proximately 36 per cent. 

"The above two assumptions bring us to two principal require- 
ments for the maximum efficiency of superheater locomotives. 
The thermal efficiency of the boiler must not be reduced by the 
application of the superheater. With the type of superheater 
now- generally adopted, no changes are made in the firebox, but 
the tube heating surface is altered by transferring part of it to 
the superheater. The superheating surface is not quite as effi- 
cient in heat transmission as the evaporating surface on account 
of the poor conductivity of superheated steam. In order to 
make up for this the steam must be forced to pass through the 
superheater pipes at high velocity even at the risk of wire draw- 
ing, and the superheating surface must be so disposed in the 
gas current as to offer each cubic inch of gases passing through 
the superheater more heating surface than the gases find in their 
passage through the ordinary boiler tubes which are in contact 
with water. Further, the total gas area through all boiler tubes 
must not be materially reduced by the application of the super- 
heater and the boiler tubes and flues must be so proportioned 
and arranged that the stream of combustion gases emerging from 
the firebox is so subdivided that the necessary amount of gases 
is diverted through the superheater, in order to furnish the re- 
quired degree of superheat. These requirements regarding the 



AMERICAN ENGINEER. 



\'oi.. 87, Xo. 1. 



subdivision of heating surfaces and gas areas liave to my knowl- 
edge lirst been recognized by Dr. Wilhelm Schmidt, of Cassel, 
Germany, who is also prominently responsible for the introduction 
of highly superheated steam in stationary and marine practice. 

"It is not always possible for the designer to meet exactly 
these requirements, but from a great many cases it can be said 
that under average conditions the total gas area through all boiler 
tubes is not reduced more than about 5 per cent, and the com- 
bined total heating surface based on the tire side of the tubes is 
increased by the same percentage through the application of the 
superheater. This makes a somewhat sharper draft necessary 
for the development of the maximum power. The exhaust 
nozzle of the superheater locomotive has at any rate to be 
smaller than in the saturated steam locomotive on account of the 
smaller volume of exhaust steam available. These considerations 
indicate that the superheater boiler uses the gases of combustion 
just as efficiently as the saturated steam boiler and therefore as 
far as the boiler efficiency is concerned it would be possible to 
make practical use of the above mentioned tlieoretical increase in 
iiauling capacity. 

"The second requirement assumes that the increased volume of 
steam be expanded as efficiently, or in other words, that the same 
cut-offs be used as in the saturated steam engine. This would 
mean a corresponding increase in cylinder dimensions which in 
many cases is not possible on account of limitations in adhesive 
weight, strength of running gear and other limitations. There 
will always be an increase in hauling capacity obtainable, but 
whether the theoretical maximum can be obtained depends on the 
size of cylinders, and depends also on the quality of the saturated 
steam engines with which the superheater engine is compared, or 
to which the superheater has been applied, whether the engine is 
correctly proportioned or over cylindered, or deficient in boiler 
capacity, etc. It depends also on the service in which the loco- 
motives are used; whether the service is such as to be favorable 
to developments of higher degrees of superheat and more or less 
unfavorable to the saturated steam locomotive. In switching 
service superheater engines make a very favorable showing, al- 
tlinugh only a inoderate degree of superheat is being developed, 
but the improvement in efficiency is so remarkable because the 
saturated switch engine is the most inefficient of all locomotives. 
Under all these varying service conditions the increased hauling 
capacity of superheater locomotives obtained in practical service 
varies between 20 and 30 per cent., and frequently even more. 

"Obviously, any appliance which improves the combustion and 
raises the firebo.x temperature will tend to raise the degree of 
superheat and thus help to increase the efficiency of the super- 
heater. The only efficient device in this respect is a long brick 
arch, and for this reason the application of brick arches in super- 
heater locomotives is highly recommended. All these considera- 
tions indicate that the increased hauling capacity of the super- 
heater locomotive is principally caused by tlie increased steaming 
capacity of the boiler. 

"The opinion has been frequently advanced that the mean 
effective pressure in the cylinders is increased by the use of highly 
superheated steam and that this is the source of the increased 
hauling capacity of the superheater locomotive. This is not the 
case. If the superheater engine has the same general dimensions, 
the same cylinders and boiler pressure, and is worked at the same 
cut-oft' and at the same speed as the saturated steam locomotive, 
it will not produce an indicator diagram showing a higher mean 
effective pressure than the saturated steam engine. In many 
cases the mean effective pressure of the superheater locomotive 
will even be somewhat lower than in the saturated steam locomo- 
tive, on account of the expansion line of superheated steam 
dropping faster than the expansion line of saturated steam. If, 
therefore, the superheater engine and the saturated steam engine 
are working imder identical conditions and have identical dimen- 
sions, the superheater engine cannot develop more drawbar pull 
than the saturated steam engine. If a large tractive effort at a cer- 



tain speed is required, either the cylinders of the superheater 
engine must be increased or the engine has to be worked at later 
cut-offs, which again is made possible by the increased steaming 
capacity of the boiler. It is also evident that without changing 
the size of the cylinders or the boiler pressure, the superheater 
engine cannot start a heavier train load than the saturated steam 
engine. 

"On saturated steam engines in many cases the size of cylin- 
ders is limited on account of fear of condensation. The super- 
heater engine is not subject to such limitations and, therefore, 
allows in many cases a better use of the available adhesive 
weight. In order to increase the starting power, under average 
conditions, it will be advisable to increase the diameter of the 
cylinders of superheater engines 10 per cent, above the size of 
the cylinders of the saturated engine. This will not only corre- 
spondingly increase the starting power, but at the same time will 
make possible the use of the increased steaming capacity of tlie 
boiler, without unduly increasing the cut-off of the engine, and 
in many cases will allow the superheater engine to work with 
lower boiler pressures. 

"Mr. Beyer has shown that locomotives of large capacity are 
more economical in operation than smaller units. He particularly 
cited the case of large superheater Mikado type locomotives 
which haul trains of 45 and 50 per cent, greater tonnage with tlie 
same amount of coal that was consumed by the consolidation 
locomotives they replaced. In order to develop the specified 
tractive effort these Mikado locomotives had to be equipped with 
cylinders of 27 in. diameter. What would have become of these 
poor engines with these big cylinders without the superheater ! 
The cylinder condensation would have been so large as to make 
the operation of the engines a practical impossibility. There are 
no other means existing to entirely prevent cylinder condensa- 
tion but superheaters, and superheating has made the most 
powerful locomotives with big cylinders possible. 

"On Mallet engines built during the last two years super- 
heaters have been quite generally applied, as the large surface 
to which the steam is exposed in the four cylinders and long 
steam pipes makes the application of this device even more 
necessary than in ordinary simple engines in order to prevent 
the increased amount of condensation. In most cases the super- 
heater has been applied in front of the high pressure cylinder 
and the steam has been superheated sufficiently high to leave 
at least 30 or 50 deg. of superheat in the receiver steam. This 
remaining superheat makes' it possible to use slide valves on the 
low- pressure side ; high pressure cylinders using steam of a 
high degree superheat cannot successfully be worked with slide 
valves. 

"Repeated tests have been carried on particularly with a \ icw 
of applying superheaters to old engines with slide valves, and 
in all cases which have come to my knowledge it has been found 
that slide valves cannot be worked successfully with highly 
superheated steam. Various means have been developed in order 
to improve the lubrication of the slide valves, but so far all have 
failed, because highly superheated steam has a tendency to 
warp the flat valve, which is the principal cause for the rapid 
w'ear of its bearing surfaces. 

"Regarding the lubrication of piston valve superheater engines, 
great fear has been expressed as to the difficulties to be ex- 
pected in this respect, but a great number of superheater loco- 
motives now in satisfactory service, and causing no more wear on 
piston and piston valve rings and bushings than saturated steam 
locomotives, indicate that this question can be successfully solved. 
Two points, however, should be borne in mind in this connec- 
tion, i. e., that superheater locomotives, working with highly 
superheated steam, should be lubricated with a cylinder oil hav- 
ing a higher flash point than the ordinary cylinder oil used in 
saturated steam locomotives, but without losing its lubricating 
qualities, and further means should be provided to protect the oil 
against carbonization while the engine is drifting. This protec- 



Taxlakv. 1«13. 



A M K R I C A N E N ( ". I N I'. I'. R . 



tion c;in he olitaincil hy llu' adinissinn of small (|uanlities o{ 
steam to the steam chest and cyliiulers, while the engine is drift- 
ing after the throttle is closed. This auxiliary steam can be 
supplied either hy crackini; the throttle or hy providing an 
auxiliary sU-.un pipe lo the cylinders. The latter can he worked 



zoo _ 


Cylinders iZir £6 Boiler Pmssurt; ZOS 


»m' '-,V 


■X-., R.P.M. ZOO M.P.H. 47 




^^^ Superheat £6s /34Z E& /yone 
Vi /^.£.P. 7S.7S 76.4S 




\ SfeamPer 

\./.H.P. Hour/7Z Z4.7 



Superhea/ed £6s 



Jndlcatcr Cards for Saturated and Superheated Steam Locomotives 
Working Under the Same Condition as to Cut-off, etc. 

by an auxiliary valve in the cab actuated either by hand or auto- 
matically. 

"In addition to these means of improving the lubrication, it 
is essential to design all parts working under highly superheated 
steam so as to cause the least amount of friction and wear. 
This is being done by using the best quality of close grained iron 
for bushings and rings and by balancing the rings against inside 
steam pressures and by the application of piston valve rod guides, 



Sfearrt Per Hour, Pounds, Saturated 3Z449 /. 
,-Jteam Per Hour, Pounds Z03°SuperheaiedJI394 1. 
,-\ - 4SS Dif. 


H.P. 
t.P. 

+ 


IZ60. 7 
/6S7.S 
4Z7.2 


^\ '■■- 


_ ^c.o.so% 






\.j^C.0.30% 


"-..^ 






KS^" 


M.£.P.7a.3 




yM.E.PHS.O 



38 Miles Per Hour 

Steam l^r Hour. Pounds, Saturated 3733S I.M.P.IS46.0 
Steam Per Hour. Pour^ds, Z37°Superfteated330ZS_ I H.P. Z0I6.0 
+ 633 Oif. +470.0 




diagrams was for an -\llanlic type locomotive with 22 in. x 26 
in. cylinders, 205 lbs. of steam, and operating at 47 miles an 
hour with 200 (leg. of superheat. Tliis was compared with the 
diagram of a saturated steam engine with practically the same 
cut-off and under the same conditions. As may be seen from 
the diagrams, the card faj, the superheater engine showed a 
steam consumption of 17.2 lbs. per indicated horse power per 
hour, as compared to 24.7 lbs. for the saturated steam engine. 
The other illustrations show saturated and superheated steam 
indicator cards for equal weights of steam per hour when oper- 
ating under the same condition. In both cases the greater in- 
dicated horse power for the superheater engine is most 
noticeable. 

CHROME VANADIUM DRIVING WHEEL 
TIRES 



4-fl Miles Per Hour 
indicator Cards for Saturated and Superheated Steam Locomotives 
for Equal Weights of Steam Per Hour. 

and piston rod guides at the front end, in order to reduce the 
weight pressing the rings against the bushings." 

ADVANT.\GES OF. SUPERHEAT AS SHOWN BY 
INDICATOR CARDS. 

C. D. Young, engineer of tests of the Pennsylvania Railroad, 
presented indicator diagrams for both saturated and super- 
heated steam locomotives, which clearly show the advantages 
of the latter. It is believed that this is the first time that a 
comparison of this sort has been made. One set of indicator 



Tires made of heat treated chrome-vanadium steel were applied 
to a Pacific type locomotive weighing 229,500 lbs. total, and 
150,500 lljs. on drivers, which was put in service on a division 
having numerous curves ranging from 3 to 14 deg. The average 
number of brake applications per trip was nine for station stops 
and four for crossings and slowdowns. Although flange lubrica- 
tors were used on the other locomotives on this division none 
were applied to this locomotive. These tires, after an engine 
mileage of 121,000 miles, were found to still have good contours, 
but because of necessary repairs to other parts the locomotive 
was shopped. \ sister engine in identical service had a new 
set of carbon steel tires applied one month after the vanadium 
tires were put on and these tires gave a mileage of only 60,040 




Chrome-Vanadium Driving Tire After a Drop Test. 

miles before having to be turned. It was necessary to reduce 
the diameter by ^ in. in order to ])uild up the worn flange. 

In switching servict. chrcme-vanadium tires have given four- 
teen months' service, double turn, with a maximum wear of only 
;4 in. It is reported that these tires, which are now on their 
third term of service between turnings, will probably be good 
for a fourth term. 

Other railways in considerable numbers are now ordering 
tires of this material, and a specification has been prepared after 
exhaustive experiment and research by the tire makers and the 
American Vanadiutu Company. In developing this specification 
the effort was to determine the particular chemical composition 
of chrome-vanadium steel and the proper heat treatment which 
would give the highest wearing qualities. The success of the 



16 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



specifications, which are given in full at the end of this article, is 
illustrated by some tests recently made on tires manufactured 
under them. Three tires, one each manufactured by the Midvale 
Steel Company, the Standard Steel Company and the Latrobe 
Works of the Railway Steel-Spring Company, were subjected 
to physical and chemical tests with the results given in Table 1. 
For comparison the properties of carbon steel tires are given in 
the last column. 

Table No. 1. — Comparative Physical Properties and Chemical Composi- 
tion OF Heat Treated Chrome- Vanadium and Standard 
Cakbon Ste^l Tires. 

Pliysical Properties. 



Heat Treated Ch: 



Elongat: 

per cent. 
Reduction 
cent. 



Carbon, per cent. . . . 
Manganese, per cent. 
Chromium, per cent. 
Vanadium, per cent. 
Silicon, per cent.... 
Phosphorus, per cent. 
Sulphur, per cent. . . 




0.60 to 0.80 0.70 

0.80 to 1. 10 0.00 

Over 0.16 0.00 

0.20 to 0.35 0.250 

Not over 0.05 Under 0.05 

Not over 0.05 Under 0.05 



The strength and toughness of heat treated chrome-vanadium 
steel is clearly shown by the drop tests of each of these tires. 
A summary of tlie results secured is given in Table 2. The 
accompanying illustration shows the tire manufactured by the 
Standard Steel Works Company after being subjected to the drop 
test. The tire was 48i^ in. internal diameter, 3-5^ in. thick. A 
deflection of 4 3-16 in. was required by the specifications, and a 
total of 5 5-16 in. was obtained after a total of Z7 blows frotn 
different heights up to 25 ft. 

In the drop test of the Midvale Steel Company, the tire was 
555^ in. internal diameter and i%i in. thick. All blows were 
from a height of 40 ft., seven blows in all were given. A total 
deflection of 5 7-16 in. was obtained, AYi in. deflection being 
required by the specifications. The tire manufactured by the 
Latrobe Works of the Railway Steel-Spring Company was 56 in. 
internal diameter and 4 in. thick. Under the specifications a 
deflection of 3 11-16 in. was required. The total deflection ob- 
tained was 5 in., after a total of 22 blows from successive heights 
up to 30 ft., the limit of the drop. 

Table No. 2. — Si^mmary of Res 
Chrome-V 

Maker 

Thickness 

Inside diameter before test 

Inside diameter after test 

Deflection required 

Deflection obtained without breaks 



OF Drop Tests of Heat 


Treated 


UM Tires. 




Standard Midvale 


Latrobe 


3^ in. in in. 
48"2 in. 55M in. 
43A in. SOA in. 

4 A in. AVi in. 


4 in. 
56 in. 
51 in. 

3H it 


5A in. 5A in. 
25 ft. '40 ft. 
,240 lbs. 2,240 lbs. 


5 in. 

30 ft. 

2,240 lbs 



Maximum drop 

Weight of drop 

•Entire test made at this height. 

SPECIFIC.\TIONS FOR HEAT TRE.^TKP CHR0ME-V.\N.\DIUM 

STEEL TIRES. 

1. Steel for tires shall be made by the acid open hearth process. 
Sufficient discard shall be made to insure remnval of piping and 
segregation. 

2. Chemical Composition: 

Carbon O.SO to 0.65 per cent. 

Manganese 0.60 to O.SO per cent. 

Chromium 0.80 to 1.10 per cent. 

Silicon 0.20 to 0.35 per cent. 

Vanadium Over 0. 1 6 per cent. 

Phosphorus Not over 0.05 per cent. 

Sulphur Not over 0.05 per cent. 

The higher range in carbon to be used for switch and freight 
engine tires, and tender and car wheel tires ; the lower range in 
carbon to be used for passenger engine tires. 

The above limits are rejection limits for samples taken at any 
stage of manufacture. 



3. Drillings from a small test ingot cast with the heat or turn- 
ings from a tensile specimen or turnings from a tire (where tires 
are machined at the works of the manufacturer) shall be used 
to determine whether the chemical composition of the heat is 
within the limits specified in Paragraph 2. 

4. Physical Requirements: 

Tires Over 56 In. Inside Diameter. 



El 



iigth 



Tires 56 



Inside Di. 



95.000 to 115,000 lbs. per sq 
125,000 to 140,000 lbs. per sq, 

Minimum, 15 per cent. 

Minimum, 35 per cent, 

iETER AND UnDER. 

limit 110,000 to 125,000 lbs. per sq. in, 

ength 140,000 to 160,000 lbs. per sq, ' 

Elongation in 2 in Minimum, 12 per cent. 

Reduction of area Minimum, 30 per cent. 

The elastic limit to be obtained by means of an approved 

extensometer. The ultimate strength is not to be considered as 



Ultimate s 
Elongation 
Reduction 



Ultii 



z'' ^ I 

1 ^ 



Location at Which the Test Specimen Shall Be Taken. 

a requirement, but must in all cases be reported, and should 
approximate the above ranges. 

5. The standard turned test specimen, as shown in the illustra- 
tion. I2 in. in diameter and 2 in. gage length, shall be used to 
determine the physical properties as specified in Paragraph 4. 

6. Should a falling weight test be required, one tire from each 
heat shall be selected and tested as described in Paragraph 10. 
When such a test is made, the tensile test specimen to determine 
if the steel meets the physical requirements of Paragraph 4 shall 
be cut cold from the tested steel. The location of this test speci- 
men shall be midway between the tread and the bore and midway 



I 9" I ^ J 



4^ 

zi-— 



->K$^— I — H 




4< 2- -4< 

standard Test Piece. 




between the face of the tire and a line passing through the center 
of the tire from tread to bore, as shown below. 

7. Should no falling weight test be required by the contract, 
the physical properties of each heat of steel shall be determined 
by a test specimen cut from a bar 6 in. x 4 in. x 9 in., forged 
from an ingot, and heat treated with tlie tires. The location 
of this test specimen to correspond to location of test piece when 
taken from a tire. 

8. When required, the purchaser or his representative shall be 
furnished with copies of all chemical analyses and physical tests, 
and be privileged to witness all physical tests. 

9. Heat-Treatment: The heat-treatment shall consist in reheat- 
ing the tires after rolling, and then quenching in oil ; the tires 
to be then reheated slowly and uniformly to a temperature suffi- 
ciently high to obtain the desired physical properties. The tire 
must be held at this final temperature at least two hours. The 
tire should then be withdrawn from the furnace and allowed 



January, 1913. 



AMERICAN i:xgixei:r. 



17 



to cool in slill air. The recommended temperature for quench- 
ing is about 1,600 dcg. F. The linal heating for obtaining the 
physical properties specified should be appro.ximately 1,100 to 
1.200 deg. F. 

10. Should the contract call for a falling weight test, a test tire 
from each heat represented shall be selected by the purchaser 
or his representative, and furnished at his expense, provided it 
meets the requirements. 

The test tire shall be placed vertically in a running position 
under the drop, on a solid foundation with an anvil weighing at 
least ten tons, and shall be subjected to successive blows from a 
tup weighing 2.2-10 lbs., falling from heights of 10 ft., 15 ft. and 
20 ft. and upwards until the required deflection is obtained as 
specified below. 

The test tire shall stand the drop test described in foregoing 
paragraph without breaking or cracking and shall show a mini- 
mum deflection equal to D" -r- (.-lOT' -f- 2 D), D being the internal 
diameter m inches and T the thickness of the tire at center of 
tread in inches. Should the test tire fail to meet the require- 
ments in any particular, two more test tires shall be selected from 
the same heat, if the manufacturer so desires, and at his expense. 
Should these two tires fulfill the requirements, the heat shall be 
accepted. 

11. Tires when furnished in the rough shall conform to draw- 
ings with the following tolerances : 

(a) The height of flange shall not be more than 3-22 in. over 
or under the height called for. (b) The width of flange shall 



is being performed, lo all parts of the manufacturer's works 
which concern the manufacture of the material ordered. The 
manufacturer shall afford the inspector, free of cost, all reason- 
able facilities to satisfy him (hat the tires are being furnished 
in accordance with these specifications. All tests and inspections 
shall be made at the place o* manufacture prior to shipment, and 
shall be so conducted as not to interfere unnecessarily with the 
operation of the works. 

14. Tires which show injurious defects while being finished 
by the purchaser will be rejected, and the manufacturer shall 
replace them at his own expense. 



DEVICE FOR PREVENTING SCALE 



For the past year the State Railways of Hungary have been 
using an apparatus to prevent scale forming in the locomotive 
boilers. The action of the apparatus, which was illustrated in 
a recent issue of the Rei-ue Generale des Chemins-de-fer. is 
based on the well known fact that if the feed water is su: 
denly raised to a temperature of about 195 deg. Fahr., any 
carbonate of Hme held in solution will be precipitated. There 
are a large number of arrangements of this kind in use in sta- 
tionary plants where the sudden heating of the water is efifected 
either by live or exhaust steam. On locomotives, various ar- 
rangements have also been used, notably that of Golsdorf. 

The Hungarian apparatus is placed on the shell of the boiler 





Apparatus Mounted on a Locomotive Boiler for Removing the Scale Forming Ingredients from the Feed Water. 



not be more than 1-16 in. over or under the dimensions called for. 
(c) The throat radius shall not be more than Yi in. greater nor 
more than 1-16 in. less than the radius called for. (d) The width 
of tire shall not be more than V^ in. greater nor more than 1/16 
in. less than the width called for. (e) The inside diameter shall 
not be less than the diameter of the finished tire by more than 
■>^ in. (f) Tires ii in. or less in inside diameter shall be fur- 
nished in sets not varying more than 1-16 in. in outside diameters, 
and not out of round more than 1-16 in. Tires over 33 in. in 
inside diameter shall be furnished in sets not varying more than 
3-32 in. in outside diameter and not out of round more than 
3-32 in. 

12. The manufacturer's brand and serial number shall be legibly 
stamped on the tire close to the inside edge where the stamping 
will not be cut off at the last turning. Set numbers shall be 
stenciled on each tire, 

13. The inspector representing the purchaser shall have free 
entry at all times, while work on the contract of the purchaser 



with which it is in communication through a large connection. 
The feedwater enters at the top and circulates in the direction 
of the arrow-s. It is heated by the steam that fills the apparatus; 
the scale is precipitated and falls into the conduit below the 
four chambers, whence it can be removed under pressure 
through the valve shown at the left. The water, freed from its 
carbonate of lime, flows out of the last chamber and drops 
down to the bottom of the drum and then flows into the boiler. 
The apparatus possesses the very decided advantage of being 
independent of and separate from the boiler, so that it may 
be readily inspected and cleaned ; to do this it is only necessary 
to unbolt the cover and take it off by rolling it back on the 
rails provided. The conduit and the circulating chambers are 
connected to this head. In practice it has been found necessary 
to clean the apparatus with every washing out of the boiler, 
which however are only half as frequent as formerly. The in- 
terior of the boiler is not entirely free from scale, but the scale 
is readily loosened by the stream from the washout pump. 



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AMERICAN ENGINEER. 



Vol. 87, Xo. 1. 



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AMERICAN ENGINEER. 



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AMERICAN ENGINEER. 



Vol. 87, Xo. 1. 



LARGE NARROW GAGE LOCOMOTIVES 



In connection with a description in the December issue of two 
locomotives of the Garratt type built for the Tasmanian Govern- 
ment Railways, it was stated that these are the largest narrow 
gage locomotives in the world. We have been informed that 
this is not correct and that the American Locomotive Company 
has built both freight and passenger locomotives for the Central 
South African Railway, a 3 ft. 6 in. gage line, which are larger 



In the case of the passenger engines, the Pacific type without 
the tender has a weight of 155,500 lbs. compared with 211,800 lbs. 
for the Garratt type, but when the weight of the tender is also 
included this engine weighs 22 per cent, more than the Tasmanian 
and the tractive effort is about 10 per cent, greater. 

Freight Locomotives. 

So. African 
Tasmanian Govt. 

Type Garratt Mallet 

Wheel arrangement 2-6-2-2-6-2 2-6-6-2 

Total weight, engine, lbs 201,700 230,000 




Narrow Gage Pacific Type Locornotive for the Central South African Railways. 

and more powerful than those of the Garratt type. Furthermore, S?'?', weight, engine aid tender, lbs 201,700 334,600 

^,. , . . ^noo . Weight on drivers, lbs 196,000 

this company has now under construction a 2-8-8-2 type locomo- Tractive effort, lbs 32,100 47,700 

tive for a metre gage line which is even larger and will weigh Cylinde"; dLTneYer' and stroke', 'in.' ! .'.'i i.'!.' ^ !!' ! iSx22 18&28J^x26 

from 230,000 lbs. to 240,000 lbs. for the engine alone and about diameter 'of drivers, in .' 42 46 

° Steam pressure, lbs 160 200 

340,000 lbs. for the engine and tender combined, which weight Total heating surface, sq. ft 1,686 2,621 

should be used in comparing it with the Garratt type. TLnder^^wate?' capa'cit'y."ga'ls'. !!!!!!!!! 1 !!!'.!!!! ! 3,o6o* 4,000 

In the table below will be found the comparative weiglits and lender, coal capacity, tons 4- 9 

.t ,- • f .1 /- ,. , , ■• , , , , P.\ssENGER Locomotives. 

Other dimensions of the Garratt type locomotives and both the t ^ .. r> -c 

type (jarratt 1 acme 

freight and passenger locomotives of the Central South African Wheel arrangements 4-4-2-2-4-4 4-6-2 

D.,-, .. , , T» -11 L .u . • .u r I Total weight, engine, lbs 211.800 155.500 

Railways mentioned above. It will be seen that m the case of the Total weight, engine and terder, lbs 2ii,S00 259,800 




Large Narrow Gage Mallet Locomotive for the South African Railways. 

freight engines, the Mallet has a weight uf 230,000 llis. fur the Weight on drivers, ll,s 106,000 

1 1 -^^i ^nr. 1, j: , • , , ,-, Tractive effort, lbs 26,100 28,800 

engine alone and 334,600 lbs. for the engine and tender, which. Cylinders, number 8 2 

compared with the Garratt type, is an increase of 14 per cent, in Set«' of 'dTfvers,'''in.''."'.°.''.'.'. '."•.•.•.'.'.■.■.'.'.•.•. ■.'.'.'. '^"lo ''"62 

the former item and 65 per cent, in the latter. The tractive Steam pressure, lbs 160 170 

~ ^ , . ., j.,^ , ■ .„ , , Total heating surface, sq. ft 1,686 1,981 

effort shows a similar difference, being 48 per cent, larger than Grate area. sq. ft 39.3 35 

that of the Tasmanian engine. The driving wheels are slightly lender ! roa?'ca'pa''ci?y,'''to^fs'! ! ! ! ! .' ! : ! ! ! ! '. : ; ! '. '. ! ! ! ! ^■"''4* "'"Jo 

larger and the steam pressure is 200 lbs. as compared with 160 

TL T'L I ,- f 1 *Does not have a separate tender. The tanks are carried on the locomo- 

Ibs. Ihe heating surface and grate area are also decidedly larger. tive frames. 



p Pmacthc 



LOCOMOTIVE SHOP KINKS 



Special Tool D« 



LEWIS D. 
ligner, Baltimo 



FREEMAN, 
e & Ohio, Baltii 



METAL PAN FOR HANDLING MATERIAL. 

.•\n improved method of handling material in large quantities 
is illustrated in Fig. I, which shows a metal pan 6 ft. x 7 ft., 
made from steel plates J4 '"• thick ; it is 15 in. high at the sides 
with one end open. The top edges are bound with I'/i in. half 
round iron. The labor in handling material with this pan is 
greatly reduced over that of using a wheel-barrow or cart. 
Empty pans are loaded at the foundry or the smith shop with 
the newly made material, and are placed on a cart or truck by 
a crane and hauled to the machine shop. The pans may then 
be used to take the finished material to the erecting shop or 
storehouse. 

The general appearance of the shops can be greatly improved 



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Fig. 1 — Metal Pan for Carrying Loose IVIaterial. 

by placing these pans about the shop where the scrap material 
can be gathered in them. They can also be used to good advan- 
tage when placed so that they will catch the scrap frorn the 
shears and punches, and when full can be taken directly to the 
scrap pile. When carried by a crane tlie pans should be sus- 
pended by four chains having one end attached to a ring and 
the other to hooks which will fit in the eyes on the pan. With 
this arrangement the contents of the pan may be dumped by 
slackening the chains, unhooking the two front chains and lift- 
ing up with the two back ones, allowing the contents to fall out 
at the open end. While this idea is by no means new this pan 



is of simple, yet strong construction, 
if it were made of wood. 



;ind more satisfactory than 



LOCATING BOILER GAGE COCK HOLES, 

Recent state and federal laws concerning the operation of 
locomotive boilers make it necessary to report the exact loca- 
tion of gage cock holes, as well as the necessity of laying out 
new gage cock holes in rebuilt boilers in a certain relative posi- 
tion to the crown sheet. Many schemes have been developed 
using straight edges and plumb lines which require the services 
of three or more men, and they have many chances for error. 




i LlneB\ 




Fig. 2 — Simple and Accurate Method of Locating Gage Cocks. 

After some study the writer developed the plan shown in Fig. 2, 
which is similar to the Baldwin Locomotive Works' practice. 

Take two water gage glasses about 12 in. long, square up 
the top ends and with a glass cutter make a scratch around the 
glasses about 3 in. from the top. Connect the two glasses with 
a piece of rubber tubing of suitable length, 12 ft. to 18 ft. is 
usually sufficient for the largest locomotives, and fill it with 
water up to the scratch marks, having the tops of both glasses 
in line. Two men are required to operate this device. With 
the boiler setting appro.ximately level, one man takes glass No. 1 
into the firebox, holding it against the highest point of the crown 
sheet. Glass No. 2 is taken out through the fire door hole or 
under the sides of the mud ring to the back head or to the 
side of the boiler, where it is desired to locate the gage cock 
holes. Raise or lower glass No. 2 until the water is level with 
the scratch marks in both glasses and scribe the line A on the 
boiler level with the top of glass No. 2. This line A represents 
the lower side of the crown sheet and by laying oflf the thickness 
of the crown sheet C the line B, which represents the highest 
point of the crown sheet inside of the boiler is obtained. Then 
measure off the distance D, which will be the proper height of 
the lowest gage cock. The other gage cocks may be easily lo- 
cated from this point. The same method is used to measure the 
height of any gage cock already in place. Objections have been 
made against this scheme on account of the possibility of air 
bubbles affecting the level of the water, but when this gage is 
once filled with water it should never be emptied. Corks should 
be placed in the tops of the glasses to prevent evaporation, and 
each time the device is used, simply hold the tops of the glasses 
together and see that the water is level with the scratch marks 
and the gage will then be ready for service. 



AMERICAN ENGINEER. 



Vol. 87, \'o. 1. 



RIGHT .\.\GLE E.\TENSION FOR AIR MOTORS. 

In many places on modern heavy locomotives the reaming of 
holes with large air motors is practically impossible, especially 
under the boiler where the holes must be reamed for frame 
splices, crossties, firebox supports, foot plates, etc. It is neces- 





Motors. 



sary either to purchase special air motors which sacrifice power 
shown in Fig. 3 was designed to make use of the standard air 
for space or to ream the holes by hand. The right angle e.xtension 
motors, and at the same time use the square shank hand ream- 
ers. By means of drill press extension shanks the air motors 
may be several feet away from the work. The socket A 



may be replaced by others having different sizes of square 
holes to lit the different sizes of square shanks on the hand 
reamers, and in this way eliminate the use of the tapered shank 
reamers Gears B and C are helical gears cut to any con- 
venient pitch depending solely on the machine at hand to do 
the work. All parts of the device are 
made from machinery steel except parts 
D and E, which may be made from 
either cast iron or brass. 

ror.\TERSINKING .^TT.VCH MENT FiiR PRILL 
PRESS. 

In large railway shops wdiere there 
are one or more fireboxes made each 
working day, the countersinking of the 
holes in the flanges of the back flue 
sheets and the furnace door sheets be- 
comes a job of no small importance. 
Most air motors are too large to line up with the holes in the 
flanges of these sheets, and to do the job with a hand ratchet 
is very expensive. Fig. 4 shows a device used to do this work 
on a drill press. Shaft A has a Morse taper shank to fit the 
spindle of the drill press. This shaft drives the shaft D 
through the bevel gears B and C. 

The countersinking shaft D is keyed in the driving gear 
sleeve C, having a sliding fit therein, and is fed by the nut F, 
which is threaded into the feed gear sleeve G. The feed is 
operated by hand through the feed gears H and G. With this 
device it is possible to get within l,'/2 in. from the flat surface 
of the plate, which is as close as the holes are usually placed. 
This machine works rapidly and does a better job at about one- 
quarter of the cost of hand work. .\ variation of this device 
can also be used to drill the holes in the pedestal jaws of loco- 
motive frames, which are used for the purpose of securing the 
shoes and wedges, by removing the back stop E and adding 
a fixed center at the back. 




Fig. 4 — Drill Press Attachment for Countersinking Holes In Flanged Boiler Sheets. 



Locomotive Boiler Tube Tools 



For Application and Maintenance of All Tubes, In- 
cluding Those for Superheaters and Brick Arches. 

BY WALTER R. HEDEMAN.* 



It is not the intention to enter intu a discussion of the rela- 
tive merits of any of the tools cir nuthnds described, but simply 
to tell what tools are giving economical and efficient service in 
one of the largest railroad repair shops in the United States. 
It is, however, the writer's belief that the tools and appliances 
hereinafter described will stand most favorable comparison with 
;iny other devices or methods along similar lines. 

In the article on "The tare of Boiler Tillies." in the .\ugust 




Fig. 1 — The Faessler Tube-Cutting IMachine with IVIotor. 

number of the .-iiiici'iiLin liiigiiiccr, mention was made of an 
improved design of flue cutting off machine, to be used in re- 
moving flues from boilers. The Faessler tube cutting-off 
machine for locomotive boilers shown in Fig. 1 is an excellent 
one for this purpose, and is manufactured by the J. J'aessler 
Manufacturing Company, Moberly, Mo. The use of this machine 
resulted in a saving of one cent a flue over the previous method 
of chipping off beads, mashing in ends and starting with a 






Fig. 3 — Faessler Cutter, Used for Cutting Off Flues in Boiler, 
Preparatory to Removal. 

sledge. It is the practice to cut off the flue as close to the sheet 
as possible without injuring the sheet in order to save as much 
of the flue as possible. The machine is attached by its crossbar 
to the front end of the smokebox of the locomotive as shown 
in Fig. 2, and is held in place by the bolts or studs that hold 



the smokebox front in place. A Xo. 22 Thor reversible air 
machine, of the piston type motor, is used to drive it. .\ [)inion 
transmits the power from the motor to a gear, which in turn 
is connected to the cutter proper Ijy means of a telescopi.; trans- 
mission rod and universal joints. 

The machine can be quickly attached and detached, reaches all 
flues without resetting, can be easily operated by one man, and 
is simple, effective and economical in its work. The working 
]iarts are of steel ; the gear and pinion are completely enclosed 
and run in an oil bath, and destructive wear is practically elimi- 
nated. Interchangeabilily of parts is a strong feature of the 
device. The machine will cut 1-M in.. 2 in., and 2l4 in. tubes, 
but a different size cutter is required for each size of tube. 

The cutter itself is shown in bigs. 3 and 4. It consists of four 
parts, and turns upon an eccentric shaft, so placed tliat a quarter 
turn of the l)ody of the tool forces the knife out f.'ir enough 




*The writer begs to acknowledge the 
the preparation of this article. 



able assistance of R. C. Morton 



Fig. 2 — Application of Faessler Tube-Cutting Machine. 

to pierce the flue. One comi>lete revolution cuts the flue. The 
cutter is then removed by reversing for a quarter turn and 
withdrawing. It may be operated with a wrench, if necessary. 
For heating the flues preparatory to flaring and welding on 
the safe end a Ferguson flue welding furnace, furnished by the 
Railway Materials Company, Chicago, is used, and is illustrated 
in Figs. 5 and 6. It takes up a comparatively small amount of 
floor space, and maintains an ideal welding temperature, free 
from oxidation ; the capacity is only limited by the skill of the 
operator. It has a combustion chamber, in which combustion 
is started, the resulting temperature serving to break down the 
oil into a gas as it passes upward in the chamber. The flame 
is directed into the furnace and air is admitted for complete 
combustion by means of a secondary blast of air introduced at 
the top of the combustion chamber. This arrangement sup- 



23 



24 



AMERICAN ENGINEER. 



\'oL. 87, No. 1. 



plies the necessary o.xygen at the proper stages for the complete 
combustion of the gas in the furnace proper. 

The furnace is just as hot where the flame enters as it is at 
any other point. All the breaking up of the oil is performed 





Fig. 4 — Diagrammatic View, Showing Arrangement of 
Faessler Cutter. 

outside the heating chamber proper. A fan blast of 8 oz. pres- 
sure, and an oil supply at a pressure of from S to 10 lbs. should 
be furnished. .\n independent regulation of air and oil is ob- 




Fig. 5 — Ferguson Flue Welding Furnace. 

tained by means of a durable machined blast valve, and by a 
needle point oil valve. 

The standard tapered horn for flaring the flue and also the 
horn for holding the safe-end are shown in Fig. 7. These horns 
may be fastened to a stand of any suitable construction of cast 
or wrought iron, and should be located alongside of the iurnace. 



the Hue against it, and then the flue with the safe-end entered 
is placed in the furnace for reheating preparatory to welding. 

For welding and swaging flues the double cylinder welder 
shown in Fig. 8 made by the Draper Manufacturing Com- 
pany, Port Huron, Mich., is used. 

A 2 in. flue can be welded and swaged with one heat 
and with a smooth and even weld, inside and out, leav- 
ing the flue an even thickness all around. It is obvious 
that this machine should be placed as close to the furnace 
as possible. Any length of safe-end can be welded on by hav- 
ing a long mandrel and placing the machine directly behind the 




1 ^ Floor Li, 



Fig. 7 — Horns for flaring Flues. 

furnace, allowing the end of the flue to project through the dies 
while heating, and when hot shoving it forward until the weld 
comes under the dies. This machine takes up a floor space of 
less than two square feet, and strikes 2,000 or more blows per 
minute with 80 to 100 lbs. air pressure. 

After the safe-end is welded on, the flues are cut to the proper 
length in a machine having revolving disc cutters similar to 
an ordinary pipe cutter. They are then tested in the flue test- 
ing machine which was described on page 484 of the September, 
1912, number of the American Engineer, after which they are 
ready for application to the boiler. 

For setting the copper ferrules in the firebox tube sheet, the 
tool shown in Fig. 9 may be used. The ferrules, which should 
neatly fit the holes, are first entered in the flue sheet and are 
driven home with the tool and a hand hammer. The dimension is 
such that the tool will center itself after being entered in the 
ferrule. Dimension B is made 1/32 in. less than the diameter of 
the hole in the sheet. By driving the tool in until the wide face 






6 — General Construction of Ferguson Flue Welding Furnace, 



After a flue has been heated the operator can flare it suf- 
ficiently to allow the scarfed end of the safe-end to enter by 
ramming it on the top horn two or three times. The scarfed 
safe end, having previously been placed- on the lower horn, can 
now be picked up by the operator by pressing the flared end of 



at the edge presses against face of sheet, the shoulder on the tool 
insures the ferrule being set 1/32 in. below the face of the sheet. 
The dimensions for nine sizes of tools are shown in the table, 
the handle being common to all. 
For expanding the copper ferrules the straight sectional ex- 



January, 1913. 



AMERICAN ENGINEER. 



25 



paiuier shown in Fig. 10 is used. It is made in eight segments 
and is expanded by means of an octagonal shaped mandrel 
shown in Fig. 15. The same tool is also used for expanding 
the firebox end of the flue. The table covers four sizes of ex- 
panders and two sizes of mandrels. A long stroke air hammer 
is used with this 'tool. 

The tool shown in I'ig. 11 is being experimented with and can 
be used for setting and expanding the copper ferrule and ex- 
panding the flues. The contour is such as to insure setting the 
ferrule 1/32 in. below the face of the tube sheet. If good re- 
sults are obtained with it, the tools shown in Figs. 9 and 10 
can be dispensed with. The same mandrel is used as with the 
expander shown in Fig. 10. The table covers four sizes of ex- 
panders, for flues 2 in., 2)4 in., and 2'-i in., and their corre- 
sponding ferrules. The mandrel seat in the expander is 




Fig. 8 — Draper Pneumatic Flue Welder. 

made with a double taper, to permit of the easy removal of the 
mandrel. The taper on the working end of the expander is the 
same as the taper on the mandrel, which insures the expander 
being seated on the mandrel when in operation. A coil spring 
segment keeper is preferable to one of rubber, as the oil used 
with these tools causes the rubber to deteriorate. 

For flaring flues in the firebox sheet, preparatory to prosser- 
expanding, the tool shown in Fig. 12 is used, and is operated 
with a long stroke riveting hammer. The design makes it suit- 
able for the standard sizes of boiler flues. 

The tool shown in Fig, 13 is used for prosser-expanding the 
flues in the firebox sheet. A long stroke riveting hammer is 
used against the mandrel until the flue is set solid in the hole; 
then the mandrel is slacked off and the expander is turned 
slightly; the operation is repeated until the flue is properly set 
and evenly expanded all the way around. This tool is made in 
eight segments, and the outer contour is such as to expand a 
shoulder on the flue immediately inside of the flue sheet. Six 
different sizes of expanders are shown in the table, and two 
sizes of mandrels. 



Beading tools 3 and 4, which operate with a short stroke air 
hammer, and are used for beading the flues on the firebox end, 
the last npcraticm to be performed at this end of the flue, are 



of Tool 


Olpff 
of 
Tube 


Crage 

Number 


A 


B 


c 


No.of 
Tool 


Diamol 
Hoi) m 
Tube 
ihnf 


F-l 


li' 


Z 


2908 


4 


i 


'M 


F~Z 


1%' 


Z 


ZS09 


4' 


'M 


'M 


F-3 


z' 


z' 


Z9I0 


4 


'& 


'M 


F-4 


4' 


4' 


2911 


4 


4 


4 


F-S 


^fe 


4' 


29IZ 


4 


4 


4' 


F-6 


4' 


4' 


Z3I3 


4 


4 


4 


F-7 


4' 


4" 


Z9I4 


4 


4 


4 


F-3 


^1" 


2i' 


Z9IS 


4 


7^ 


4 


F-9 


^i" 


4' 


Z9ie 


4 


z£ 


4 



^'""^ 



--1 



:tt 



Qage - fe iheef SMel. 



Ferrule SeHing Tool- Complefe. 



■SligM/;/ MarrJened 




\ Machined F/al on f;^^:^ nff 

I Im, sides fhrrkifif y^flX^"'' "^ 

■\, s^- i—i'r-^g^ 

1^ $f ^ 

Handle - S-fee/. 
Fig. 9 — Ferrule Setting Tool for Tubes 2, 2\\ and 
2^2 In. in Diameter. 

shown in Fig. 14. The only difference in these two tools, is that 
dimension Y is 1/64 in. greater on tool 4 than on tool 3. 



For 


Tools Used For 


Number 

of 
3egmen/s 
/o Each 
Expander 


A 

Diam. 
Affer 
Cul 


B 

Diam. 
Afler 
Cul 


c 

Diam. 
Affer 
Cut 


Number 
of 

Marydrel 
Used 


Seating Copper 
Ferrules in 3heef 


Expand/ngJubes 
in Ferru/es 


Number 
of Too/ 


Oufside Diameter 
of Ferru/es 


Nominal Diam. 
of Tubes 


•5-1 




z' 


a 


'li' 


'¥4 


¥ 


M-l 


s-s 


li'. '%: z- 


4' 


8 


>%• 


zi; 


a 


M-l 


S-3 


zj; fj; 4" 


4' 


a 


lH" 


2r 


%' 


MS 


S'4- 


2|' 2/i', 4' 




a 


2/4 


^v: 


K 


MS 



Y-'^—A Orind off sharg 

Taper lml£^j__ - 
Taper Ir""^ I 

l^r/lafSprlng\X^S\^ /H*/^' 

^or Rubber RmgrXZi Vj I \^ 2-— 

Nofe: Coll spring seamen f re- For Co// Sprlnc^ 
ZZ7;^o%Tfotf:itir/acrepfai/e.^ SlraighlE^par^er. Tool Sfeel.^mpered 






mHole 



_L 



3ecfion of 3egme 
Shatv/n^ 7dp€r3. 



i '^" i — ^ 

Oa^e T^Sheef Sleel 



Fig. 10 — Straight Sectional Expander for Copper Ferrules 
and Boiler Tubes. 



AMERICAN ENGINEER. 



Vol.. 87, Xo. 1. 



The mandrel used with the expanders shown in Figs. 10, 11, angle with the center line of the mandrel. This arrangement 
13 and 24 is shown in Fig. 15, only two different sizes being makes the mandrel work into the tool on the screw principle, 
required to operate all these expanders. Experience has demon- the inclined rollers and friction between the mandrel and roll- 



For 
Siamping 


Tools Used For 


Number 

of 
9e^/nenls 
ofFach 
Fxpondei 


A 

Diam 
Mkr 
Cuf 


B 

Diam. 
Affer 
Cul 


c 

Diam. 
Affer 
Cuf 


D 

Diam. 
Affer 
Cuf 


Number 

of 

Mandrel 

Used 


Fxpandin^ & 5eHing 
CopperFerrules in5heef 


Expanding Tubes 
in Ferru/es 


Number 
of Tool 


Oohide DIamehr 
of Ferrules 


Nominal Oiam 
of Tubes 


S-7 




z' 


a 


'1^' 


'W 


47 


J' 


ti-l 


S-8 


i; '%'. ^' 


4' 


3 


4V 


'W 


^K 


r 


M-l 


S-3 


zk'. 2m. 4' 


?i" 


a 


1%' 


lij' 
'64 


^W 


9' 

16 


M-Z 


S-IO 


4'. 4' ii' 




a 


^^" 


z'i,' 


2%' 


9- 


M-Z 



K-IH 



For 
Stamping 


Tools Used For 


Number of 
Segments 

fo Each 
Expander 


A 

Affer 
Cuf 


B 

Affer 
Cuf 


c 

Affer 
Cuf 


D 

Affer 
Cuf 


Number 

of 
Mandnl 
Used 


Number 
of Tool 


Diam. of Hole 
in Tube Sheet 


Nominal Diam. 

of Tube 


P-l 


/i" 


z" 


a 


'3?. 


/!' 


//' 


K 


M-l 


p-z 


I'i'z" 


z" 


S 


ih' 


/J' 


/ii' 


%' 


M-l 


P-3 


tk' 


A" 


8 


I'A' 


/// 


i¥ 


J' 


M-l 


P-4 


2|"4' 


ai' 


8 


I'ii' 


I'sr' 


iW 


% 


M-Z 


PS 


2j" 


2k' 


8 


'W 


'li' 


2^' 


r 


M-Z 


p-6 


2/i'. 2i" 


^l 


a 


'%' 


ifz 


Z3Z 


r 


M-e 






h-7" 

^ 



*f«1 



ForCailSprmg^J'j -fe'f^/' j Orind off sharp 

F6r Fiof Spring VXVS:::^ ^ ---__^'___ _ .J — — ^^ 

for Robber Ring J^\ P 7 T -^ "H 

I , ^ ^ . " — ' ] — ', . ^ , Sfralghi Erpander Tool Sfee/Jempered 

nofe ■■ Coil spnng segmenr rera/ner prererrea 
bufofner ibrms hay/ng ^rooye fo st/ff 



Secfion of Segmenf 
Shopy/Off Tapers. 



^■^-± 



Oage - jQ SfKef Sfeel. 



\l finlZ') : 




-.chon of 5egmenf 
Showing "tapers 



,.'W 



— H*h 




Fig. 11- 



Exper 



Gage, f^ Sheef Sfeel. 
lental Type of Straight Sectional Expander 



□;tp 



For Haf spring o. 
rubber ring 



strated that it is better to make as many sides on the mandrel 
as the size of the tool will permit. It was found with the old 
style round mandrel that the segments rode together and would 
not keep separated, two or more butting together in service ; 



^S — \For Coif Spring 

\ -z^^- — H 

Pros5er Expander Tool Sfeef, Tempered 

ing Expander for Tubes 2. 2| 4 and 
2' 2 In. in Diameter. 



ers doing the duty of threads. Three different sizes of tools 
are shown in the table. The mandrel is turned by an air 
machine. 

The manner of setting superlieater tubes is shown in Fig. 17. 

T' 




I V i'i — 

i< ^Ji 

Oage - /J Sheef Shel. 
12 — Flue Flaring Tool, Used Preparatory to Prosser- Expanding. 

therefore the octagonal mandrel was adopted. A long stroke 
riveting hammer is used with these mandrels. 

A self-feed roller expander, which is used for tightening flues 
in the front flue sheet is shown in Fig. 16. It is self-feeding by 
reason of having the center lines of the rollers set at a slight 



I 



Fig. I"! — Beading Tool for Boiler Tubes. 

The specifications for these tubes, as w-ell as for the tubes for 
brick arches, should include all the requirements called for in 
the article on page 414 of the August, 1912, number of the Amer- 



IaNI ARY. 1913. 



AMllRle AX I-:X(;iXRRR. 



27 



lean l:ii,^iiu-cr. Tlii' same applies to copper ferrules. The tubes 
are ordered 1'.. in. longer than the distance over the outside of 
the tube sheets, and are then cut so as to show ;4 in projection 
over each tube sheet for beading. The extra lyi in. of length 



fbrS^m/w' Uitd mfh 


A 


B 


Numtvcf Tool 1 Erpandtrs 


" ' 1 f-l. P-i. P-3 


J' 


i' 


S-3.S-4.5-S 
" ^ P-4. P-S, P-6 


1' 


'// 



The operation for setting, expanding, beading and rolhng 
for superheater tubes is the same as for boiler tubes, except that 
these tubes arc beaded over on the front end. In removing 
superheater tubes the same process is gone through as with 
boiler tubes. Before prossertexpanding the tube, the end should 



IZ Secfmen^i 




j< Shvigf^f, Smooth Finished •\ 

-3i: 4 

Mandrel-Toot Shel . Tempered. 
Fig. 15 — Mandrel for Sectional Expanders. 

will take care of any variation between the actual distance over 
the outside of the tube sheets and the distance shown on the 
drawings. The holes in the tube sheets must be carefully 
cleaned, and the ends of the tubes must have the scale removed 



^^^:^Z^.i,s,r^H:-'^^. 



Noie: CoilyiringSesnTen^refairTer 



prefet 



OIISpi 

redfh 



bui of her forms haifini 



gmore fo suif mlt be accepfaile. 



te. 



-3re =1 3-traight- Expanders 

Too/ S fee/. Tempered. 






fbr 


Tixilsu 

Diam.of 
Tiib, 


Oiam.of 
Hoi, in 
Xi6eSfeel 


A 


Number 
of Tool 


R-l 


z' 


^k' 


!%• 


ff-2 


Z'i 


4- 


2« 


R-3 


zj' 


4- 


^%' 



J^. 








L , BJt -M / '-''__ J 4 L_ 

K H- ->t 

Gage. Jq Sheef Sfeef. 

Fig. 18 — Straight Sectional Expander for 
Superheater Flues. 



'ng Tapers. 



Copper Ferrules and 



^Taper j in tS 



be flared to permit the prossering tool to enter to its proper 
depth. For hot work use the straight sectional expander for 
tightening the tubes in the back tube sheet; no roller expander 
should be used at this end. K\\ superheater tubes in service 
should be re-prossered about once every 15 days, this being 



IB Segments 



-^j^-l^ al'fTnishedSmoofh 

/2^1 

Mandref- Too/ Sfeef, Tempered 



16— Self-Feed Re 



Her Expander for 
In. in Diameter. 



Tubes 2, 



by filing before applying the tube. The copper ferrule should 
be set in the flue hole and seated with the sectional expander. 
Fig. 18. The tube should then be set in place, care being taken 
not to injure or misplace the ferrule; then the straight sectional 




for /faf spring, 
rutlfer ring 



ir„^ r^:i ^r.r:r,UA f^ ! ! Grind of f sharp 

I -^Sf^ ^^'3Z-^ 
V- 




\No. 



'SD3 



:fe: Co}/ sprinq segment refai 
but other forms harirrcf groore to suit 
win be acceptabte. 



— 3% H 

Prosser Expander 
pre f erred Toot 5 feet. Tempered. 



Ui'tn/F /m/l'\ 



rs 







Section of Segment 
Shoning Tapers. 



Hifh W^r^K AamksiS/ee/ 
proj^f \\a<>3fh,cfi.ty^hog 

^JC:^ k-^ Or^r Tote Sfirefs 

''"^ Fimio. Tube 

Sbeef. Shtef 

Fig. 17 — Setting of 5/2 In. Superheater Flues. 

expander should be used to seat the tube against the copper 
terrule. After this has been done the prosser-e.xpander shown 
in Fig. 19 is to be used, and then the tube should be beaded 
over, using the beading tool shown in Fig. 21. 



... ^M-\ 
-—'%-—^h\<-i'^f\ 
--3|- -A 

Gage, f^ Sheet Sfeef. 
Fig. 19 — Prossering Expand 



for Superheater Flues. 



regulated by the service. The front end of the tube must be 
tightened with the roller expander shown in Fig. 20, after which 
the end must be beaded over by using the beading tool, Fig. 21. 
On account of the large size of the tube used it is possible 
to make the straight sectional expander for setting copper fer- 



28 



AMERICAN ENGINEER. 



Vol, 87, No. 1. 



rules in the back end of superheater tubes in twelve segments. 
This gives a better distribution of the segments in the tube and 
a smaller working face against the tube, making the operation 




A copper ferrule .09 in. thick, is used only at the flue sheet end 
of the arch tube ; the opposite end bears directly against the door 
sheet. This has proved good practice, and very little trouble is 
experienced from leakage. Brass plugs are used for the holes 



k S^ J All rollers 

fh^: Hangt ofhofmusf 

conrfhe dfamefers shotyrr orerrvf/ers. 



I be of hof sfeef and tempered. 
Rollers tor f he same size andrT7al<e foo/musf 
be io/erc/ian^eab/e. 







Vfhies 
J. 



/Oni/sper/ 
-HIk 14'— — - 



-Af- 



33 



-4- — >K/i->j 



Maridrel- Too/ She/, Tempere(^. 
Fig. 20 — Self -Feed Roller Expander for Superheater Flues. 

much easier than if a large working face were provided. The 
prosser-expanding tool shown in Fig. 19 is also made in twelve 
segments. The beading tool for superheater tubes shown in 



/ /?[ve/ Sefmay be used mf ft 
AirMammer for dr/ finer 

■4 





~T 



. I 1 ,' 

Fhr Section /I- B. 
Fig. 21 — Beading T( 



ol for Tubes 5-32 Ir 



Mandrel. Too/ $/ee/. Temperec/. 
Fig. 22 — Mandrel for Large Sectional Expanders. 

Fig. 21 is operated with a short stroke air hammer. The roller 
expander and mandrel for setting the front end of the tube. 
Fig. 20, is operated with an air machine. This tool is of the 



in the outside sheets opposite the arch tubes. These plugs are 
tapered 54 in. in 12 in., and have llji threads per inch. Be- 
cause of the thickness of this tube it is found desirable to bevel 
the inner edge to facilitate beading. At the throat sheet end 
of the tube a short radius is generally used to carry the tube 




eBead/n^. 
Front or Throat Stieei End. 
Fig. 23 — Arrangement for Securing Brlcl< Arch Tubes. 



self-feed type. The mandrel used with the expanders shown in 
Figs. 18 and 19 is illustrated in Fig. 22, and is operated with a 
long stroke riveting hammer. 

A proposed setting of brick arch tubes is shown in Fig. 23. 



away from the fire as quickly as possible. This is more desir- 
able with a shallow depth firebo.x. Tubes are swaged down on 
both ends to permit using as small a hole as possible, and at 
the same time one size roller expander may be used for both 



January, 1913. 



AMRRICAN ENGINEER. 



29 



ends. Ill using the rullcr cxpaiiders a copper ferrule must be 
placed in the threaded plug hole in the outside sheet to prevent 
the threads from being injured by the expander guide. 

The sectional expander for seating the copper ferrule in the 
flue sheet, which can be used only from the firebox side of the 
sheet, is shown in Fig. 24. As previously noted the mandrel 
shown in Fig. IS is used with this expander. 

A roller expander of the self-feed type, used for both ends 



8 3egmenfs 




far Fhf Sprin g 1 LZS 

orKubberKi^ Cj— LT 



ifFor Coif Spring 



fhfe: Coil spring segmenf retainer preferred 
bufofnerwrmsha^inggroore fo su/'^ 
xl I I be accept able 



f«-|< — / — jj Grind off sharp 
„# i corners on inside. 

-Z- — -H 

Sfraighi- Expander. 
Too/ Sfeef. Temperec/. 



Fig. 24 — Straight Sectional Expander for Bricl< Arch Tubes. 

of arch tubes, is shown in. Fig. 25. With this tool it is some- 
times necessary to have a short or "donkey" mandrel with a 
larger diameter at the small end to prevent the end of the man- 
drel from extending so far through the expander as to bear 
against tubes having a short radius. The beading tool used on 
both ends of the arch tubes is shown in Fig. 26. 

Gages are provided for nearly all of the tools illustrated. This 
is to insure the tools being uniformly made. Gages are fur- 
nished to the manufacturers on application, but in connection 





Oage. j^Sheef Sfeef. 



r'A-B. ] -.3^"//*>i- 

MakefoOa^f \ ff j- — ^ 

Tool3feel^ 

Fig. 26 — Beading Tool for Brick Arch Tubes. 

with this, it is absolutely necessary to have a master gage at 
the main shop of the railway, and all gages must be checked with 
this master gage before being loaned. 

The tools should be kept in a general storehouse, and should 
not be distributed until inspected and passed upon by the engi- 
neer of tests, or some other designated inspector, as it is neces- 
sary that they be made absolutely to gage, and in accordance 
with the drawings. 



Each tool is marked with a letter followed by a member. 
Thus letters F-1 to F-9 designate the ferrule setting tool; S-1 
to S-10 the straight sectional expander; P-1 to P-7 the prosser- 
ing expander; M-1 and M-2 mandrels, and R-1 to R-.S roller 



Allmlleri must be tif hoi sleel ar>^ fa/nptrwd. 
Rollers lor lit* same site and moMflgf musf 
be inferchongeable. 



dronye Bearing fting 




Nofe: fhnge of hot mtJsteo¥tr ffn 



diamehrs shown 



Taper |% /?( 



T-fr 

-jjh- 

i.— 



23 



~ y . . : 

?: 4- — „ii.—.^i\.- ^/j^ ^ 

Finish Smoo/h +— ^i--^''4-^ 

l< ^4- -J 

Mandrel. Tool Sleel. Tempered. 

Fig, 25 — Self-Feed Roller Expander for Brick Arch Tubes. 

expanders. This is done so the shop men will become familiar 
with the different types of tools; and, when a tool is requested, 
the symbol given designates exactly the type desired. 



REPAIRS TO MAIN RODS 



By C. D. ASHMORE, 

, Cliicago & Nortli Western, Clinton, la. 

In making repairs to the ordinary strap end main rod similar 
to tlie one shown in the illustration, it should first be completely 
dismantled and each part given a coat of whitewash and struck 
several heavy blows with a sledge to develop the presence of any 
cracks or flaws. If the parts are found to be in good condition 
and the brasses not sufficiently worn in the bore to make them 
useless, no new parts will be required except bolts. Most rods 




Forked End IVIain Rod; Chicago & North Western. 

of this design will be found to have lost motion between the 
brass and the strap, and since the strap must have exactly 
parallel faces from the point of its attachment to the rod, the 
proper method is to bolt it in place and send it to the black- 
smith shop. Here the back end is heated and closed to within 
the thickness of a piece of tin to the size at the point of connec- 
tion with the rod. The reason for not bringing it to exact size 
is due to the shrinkage which will make it, when cool, almost 
the exact size required and it will only need a slight filing and 
cleaning to be ready for the brasses. When it is returned to the 
shop it should be removed from the rod and the ends spread 



30 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



apart sufficiently to take out the spring and make an easy slip 
fit on the end of the rod. 

The main brasses, meanwhile, should be taken to the shaper 
and closed to size for reboring for the crank pin fit. They then 
should be babbitted for lateral motion and in the strap fit and 
again taken to the shaper and planed for an easy fit in tlie straps. 
After the brasses are fitted, the strap should be put on the rod 
and held in a vise while the bolt holes are reamed. The best 
practice is to use a reamer driven by an air motor, the motor 
being supported by a cable which passes over a pulley to a 
counterweight. A high speed reamer should be used and the 
work can be done as quickly as on the drill press without the 
danger of breaking the reamer. The hole should be reamed to 
gage size and stock bolts used. The limit in increase of diameter 
of these holes is generally specified, one-quarter inch being a 
safe amount. 

After the strap bolts are fitted, the strap should be taken from 
the rod and the brasses applied with one thickness of Russia 
iron between the two halves and the key should be driven down 
to hold them tightly in place. The strap and brasses should 
then be transferred to the boring mill and bored to a size larger 
than the caliper size of the pin by the thickness of a strip of 
Russia iron. After boring, the brasses should be separated and 
the thin liner between them removed, which makes the bore 
exactly right for the pin on the front and back centers and gives 








\<-Sf'^- /2i- -^ 

strap End Main Rod; Chicago & North Western. 

a slight clearance at the top and bottom which allows for shrink- 
age when the brass cools in case it gets hot, and prevents it 
sticking on the pin. The brasses should be bored for a slip fit 
on the pin and no filing or scraping should be done. While on 
the boring mill the brass should also be faced. A side clearance 
of 1/32 in. is usually allowed. 

In the case of the forked end rod of the general style shown 
in the illustration, the proper procedure is to remove sulficient 
material from the ends of the block to permit the fork being 
drawn together so that the inside faces can be made parallel by 
reslotting. The procedure for the brasses is the same as in the 
other style of rod and the re-reaming of the bolt hole and fitting 
of the new bolt is generally required. New brasses will not usu- 
ally be required at the front end of the rod, and a special jig 
arranged to take any size brass and hold it for boring should be 
employed. 

The time required and the cost of doing this work with the 
strap end rod. having three bolts, will be on an average about as 

follows : 

Time. Cost. 

Stripping back end of rod, machinist and helper 32 min. $0.30 

Closing brasses, babbitting and planing for strap fit 3 hrs. 1.35 

Hand fitting brass to strap 30 min. .19"^ 

Close strap, reaming bolt holes, etc 6 hrs. 2.3/ 

Fitting three new bolts 1 hr. .20 



Total cost $4.61!^ 

For the front end brasses the work can be done in about three 
hours' time at a cost of $1.25. or a total cost for two rods, not in- 
cluding cost of new bolts, of $11.33. If new brasses arc re- 
quired for both the back and front ends of the rod, the cost, in- 
cluding the material for brasses, which will weigh 150 lbs. for 



each pair of back end brasses and 53 lbs. for the front end 
brasses, will be $47.56. 

In this connection some data recently collected at the Clinton 
shop on cost of repairs to main rods will be of interest. It was 
found that on the sixty-four engines passing through the shop 
for general and heavy repairs, 240 main rod bolts. 131 middle con- 
nection bolts and 17 side rod bolts were renewed, making a total 
of 388 bolts, or an average of 6 per engine. The total cost of 
these bolts at 21 cents apiece, which includes material and labor, 
was $129.68. During this time there were eight broken main rods 
which cost on an average of $100.00 apiece, 10 broken back end 
main rod straps which cost on an average of $14.79 apiece. .Mso 
during this time, 17 main rods were scrapped on account of the 
bolt holes being reamed to the limit, each of these costing on an 
average of $100.00, making a total of $2,987.58 for -new bolts, 
main rods, broken straps and rods scrapped on account of bolt 
holes being too large. This is in addition to the cost for repairs. 



CHART FOR FORGING MACHINE WORK 



BY O. V. P. BULLEID* 

The diagram on tlie opposite page has been found of great 
com enience in connection with forging work generally, and 
part cularly in the design of the tools and the carrying out 
the work on forging machines. It permits a ready deter- 
mination of the length of any sized round bar that will be 
required to give a certain length at any other diameter. It 
also gives the weight of the part for both wrought iron and 
ste< '-. For example: It is desired to determine the increased 
length that should be given a lyi in. diameter bar that is to 
be upset on the end to 2 in. diameter for a distance of 3 in. 
Using tlie diagram, it will be seen that a 2 in. diameter bar 
3 in. in length is equivalent to a length of 5.7 in. on a Ij/j in. 
diameter bar, showing that the stock should be cut 2 11/16 
in. longer than the desired finished length of the piece after 
it is unset. 



New R.\ilw.\y Mile.\ge in Argentin.^. — During 1911 254 miles 
of new line were opened on the Buenos Aires Great Southern 
Railway. In the same year 313 iniles of new line were opened on 
the Central Argentine Railway, and 221 miles on the -Buenos 
.\ires Western Railway. 

I.-,0NG DiST.\NCE Flight. — The prize for the longest straighta- 
way flight in France between sunrise and sunset was won by 
Pierre Daucort. a French aviator, on October 6. He made a 
flight of 570 miles in 11 hours and 39 minutes, stopping only three 
times to replenish the supply of fuel. 

Interch.\nce.\ble Axles — .According to the Portuguese Gazeta 
de Caininhos de Ferro. international slow freight traffic between 
Paris and Lisbon is now being carried in 15-ton covered trucks 
fitted witli double sets of bearings, and the wheels and axles are 
changed at the frontier. This is effected by means of a pit sunk 
between the rails, the wagon being run iin the trolleys, on sepa- 
rate tracks alongside the main line, while the narrow (or 4-ft. 
S'l-in.) gage wheels drop by gravity into the pit. and the wagon 
is run forward until it engages with the broad (or 5-ft. 6-in.) 
gage wheels. The whole operation ( which is said to resemble 
that in force on the German-Russian frontier) only requires 
about 10 minutes, and the time required for the trip from Paris 
to Lisbon is reduced from 15 to 8 days. Ten of the wagons, 
u-hich belong to a firm in Paris, and have been constructed in 
Germany, are now running, and an important savin.g is effected 
in freedom from loss and damage to goods. .A special through 
rate has been arranged by the companies concerned. — The Rail- 
icay Gazette (London). 



•Locomotive Department, Great Northern Eailv 



caster. England. 



Jamary, 1913. 



AMERICAN ENGIXEKR. 



31 




I Z 3 4 S e 7 8 9/0 

Lenqih - Inches. 

Chart for Equating the Length of Any Diameter Bar to that of Another Diameter Having 



// IS 



the Same Volume. 



32 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



PLANING SHOES AND WEDGES 



Tools for planing the outside and inside of the flanges of 
shoes and wedges, designed bj- E. C. Smith at the Clifton Forge, 
Va., shop of the Chesapeake & Ohio, are shown in the accom- 
panying illustrations. These tools have proved most efficient. 
The illustrations make the construction and arrangement clear 
and it will be seen that ample provision has been made for 
rigidity to take the ma.ximum cut. The shoes and wedges are 
clamped, with the flanges up, to a long bar which has a width 
somewhat narrower than the shoes and is provided with slotted 



A total of 173,321 defects was found on 48,768 locomotives 
from 74,234 inspections made on the 62,074 boilers, and 2,277 
were ordered from service. The greatest number of defects was 
found in broken staybolts, there being 31.156 reported. The fol- 
lowing gives the number of locomotives required to be strength- 
ened or changed to comply with the requirements of the law or 
permanently removed from service for the respective reasons: 

Pressure reduced to insure a proper factor of safety 699 

Seams reinforced by welt plates to insure a proper factor of safety.. 327 

Permanenely removed from service on account of defective condition.. 698 

Lowest reading of water glass ordered raised to comply with the law.. 992 

Lowest gage cock ordered raised to comply with the law 408 




Tool for Finishing the Outside of the Flanges of Shoes and Wedges. 

openings for the holding bolts. This bar is secured to the planet 
bed. The outside tool is then run down, finishing the outside of 
the flanges and the shoes or wedges are transferred to a chuck 
on the planer bed where the inside of the flanges are finished 
with the inside tool. Shoes and wedges are being machined 
at this shop for 14 cents apiece. 

REPORT OF FEDERAL BOILER 
INSPECTOR 




Tool for Finishing the Inside of Shoes and Wedges. 

Strengthened by having braces of greater sectional area applied 351 

.\dditional support for crown sheet 116 

The report is signed by John F. Ensign, chief inspector of loco- 
motive boilers. 



The first annual report of the chief inspector of locomotive 
boilers to the Interstate Commerce Commission for the fiscal 
year ending June 30, 1912, has just been received. A detailed 
report on the classified defects of 62,074 locomotives owned by 
850 railroads and industrial plants and the number of accidents, 
together with the casualties, are included. Eight hundred and 
fifty-six boiler accidents are recorded, in which 91 persons were 
killed and 1,005 persons injured. The greatest number of acci- 
dents was reported from defective squirt hose and connections, 
there being 243 reported as injuring 245 persons. The next 
greatest number was from the breaking of water glasses, there 
being 165 of these accidents reported. They resulted in the kill- 
ing of 1 person and the injuring of 168. The greatest number 
of persons killed was 35. caused by 69 crown sheet failures due 
to low water. These failures also injured 129 persons. There 
were 27 killed and 41 injured by 3 shell explosions. 



Electric R.'MLway Comp.^nies. — The total number of electric 
railway companies in the United States January 1, 1912, was 1,209. 
They operate on 41,028 miles of track, have 91,457 cars, and are 
capitalized at $3,267,960,542. — Electric Railway Journal. 

Rolling Stock on Victori.^n Railways. — In view of the rapid 
increases which are now being made in the Victorian Govern- 
ment Railways' rolling stock, it is interesting to note that in the 
|)ast 10 years the increases were relatively small. While the 
train mileage increased by 17 per cent., and the gross earnings 
by 46 per cent, betw-een June, 1901, and June, 1911, the number 
of locomotives in use was increased by only 14, and the num- 
ber of passenger and freight cars by 3,000. The rolling stock 
on June 30, 1912, consisted of 612 broad and 11 narrow gage 
locomotives, 1.331 broad and 21 narrow gage passenger coaches, 
634 broad and 2 narrow gage box, 14,097 broad and 195 narrow 
gage other freight cars of all classes and sizes, and 18 broad- 
gage cars for the St. Kilda-Brighton electric line. It should be 
mentioned, however, that during this 10-year period 144 old loco- 
motives were broken up, and that the total tractive power of the 
locomotives in use in June, 1912, was 9,250,000 lbs., against 
7,250,000 in 19\0.— Consular Report. 



Cam Depamti 



PORTABLE RIVET FORGE 



By F. H. BABCOCK. 

While portable rivet forges are common, the one in use in the 
shops of the Pittsburgh & Lake Erie at McKees Rocks, Pa., is 
an improvement over most of the arrangements generally used. 
Reference to the illustration will show that this forge includes 
a box for the fuel and that it has a drop grate operated by the 
movement of the drop door at tlie bottom of the air chamber. 




^)/~ Chamher 



Portable Rivet Forge with Fuel Box Attached. 

Both of these features a.ssist in keeping the shop clean and make 
the work of the operator easier and the effectiveness of the forge 
greater. These forges, while cheap in construction, are substan- 
tial and will withstand hard usage. The barrel is lined with 2-in. 
firebrick which will last from six weeks to two months with 
ordinary care. 



GRAIN CAR INSPECTION 



al F 



By R. W. SCHULZE 
' Department, Gulf, Colorado & Santa Fe, Clebu 



During recent years much hrs been said and done towards 
improving conditions and lessening loss and damage claims due 
to grain shortage, and yet it appears as though these claims still 
exist and that the proper solution has not been reached. At 
many grain loading stations public scale weights are used, and 
in some cases the grain is loaded direct from the wagon into 
the car, while in others it passes through the elevator. Many 
farmers are very particular as to who they have drive their wagons 
on and off the scales. In a recent conversation with a retired 
farmer, he said that he had "sold his old darkey many a time 
on the end of the wagon tongue." These wagon weights are 
used as shipping weights and when a car reaches its destination 
it is not to be wondered at that the delivering weights sometimes 
show a shortage, which the shipper claims to be due to leaky 
cars. 

It is possible, however, that sufficient attention is not given 
the selecting of cars for bulk grain loading. The agent, in many 
cases, has not the time and, in fact, does not inspect the cars to 
see what the true condition of the car is. He furnishes the 
shipper with a car number, which by chance is standing on his 
siding, and no attention is paid to the condition of the car. The 
shipper very often cares little as to the condition of the car he 
loads, and little assistance can be expected from some of them. 



The inspection of grain cars has received a great deal of at- 
tention, and while it is the instruction of all railway managers to 
give them the very best attention possible, it is also understood 
tliat the only inspection that can be made of grain cars when 
loaded is an examination of the running gear, draft rigging and 
the general outside appearance of the car. The proper time to 
make an inspection is before the car is loaded. Under present 
conditions, as a rule, the only place where a thorough inspection 
can be made is at terminal points, where car inspectors are em- 
ployed. Unless the railways employ car inspectors at their main 
grain loading stations this duty must necessarily fall to the agents, 
who as a rule understand very little of car construction and 
are not thorough and practical car men. 

Even the most thorough inspectors will sometimes fail to 
discover a defect that will cause a small leak when the car is 
loaded and in motion. To overcome and repair such defects 
train crews should be instructed to look out for and report on 
their trip reports such leaks as may have developed on the line, 
as these cannot be located when the car is not in motion. Some 
of these small leaks are caused by grain working out through 
cracks in the siding or flooring or behind the grain strips. The 
lumber that is often furnished for siding and flooring is not 
thoroughly kiln dried, and therefore, shrinks more or less when 
applied to cars and the triangular grain strips do not in all cases 
fit up close to the siding. 

The following practice should be required in grain car inspec- 
tion, repairing and loading: All grain cars should be selected at 
terminals when possible to do so. These cars should be thor- 
oughly inspected by a competent man, who, after making inspec- 
tion, will attach to the side door of the car a grain inspection 
card, properly filled out and designating that car is fit for grain 
loading. The car must first be inspected for safety. The siding 
should be closely examined on the outside of the car, particu- 
larly behind the buiifer block, and should be "hammer tested" for 
loose siding. The roof and side doors should also be closely 
examined from the exterior. The flooring should be carefully 
inspected and particular attention given to the condition over 
the center pins, around the draft bolt washers, and at the posts 
and braces. The lining and grain strips should be examined and 
close inspection given the grain strips to see that they are in 
proper place. The inside of the roof should be examined to as- 
certain if there are any signs of leaking. The side doors should 
then be closed to shut out the Hght and an inside inspection made, 
and if daylight can be seen the cracks or crevices should be re- 
paired. 

After the cars are placed for loading they should be properly 
coopered, using burlap strips over the joints between the door 
posts and the grain doors, and between the grain doors and the 
floor. After the coopering is done a joint inspection as to the 
condition of the interior of the car should be made by rep- 
resentatives of the shipper and of the railroad company. The 
record of this inspection should be made on a blank, especially 
prepared for this purpose and used as shippers' acceptance of 
the car. This would eliminate the claim of the shipper that an 
unfit car had been furnished, but would not bind him against 
a legal or just claim. 

The present 2>4 iti. x 254 in. triangular grain strip should be 
changed and made 2|4 in. x 3J^ in., and should be sawed with 
an obtuse angle of not less than 105 deg. This would keep the 
top of the grain strip against the siding, which would prevent 
the grain from working between the grain strip and siding. 

All material used for flooring and siding should be thoroughly 
kiln dried and material partially dried should not be used. 
Train crews should furnish trip reports covering all grain leaks, 



zz 



AMERICAN ENGINEER. 



\'ciL. 87, N'o. 1. 



the ciriginal ri-i)ort to be handed to inspectors on arrival at 
terminals. 

The traveling car repairers shonld be located at the principal 
grain loading stations during grain seasons; one man to look 
after two or three stations or more, as conditions vi'ill permit. 
The car repair^ must keep a careful and accurate record of 
all cars inspected, their condition and what repairs if any were 
made before the car was given to the shipper. His report must 
indicate the general condition of the car, the condition of the 
siding, particularly behind the buffer block ; condition ot roof 
and side doors, flooring around draft bolts and center pins, 
and must show the date and station at which inspected. All of 
this information is necessary on each car, not only as a record, 
but also so that the general managers will realize that all cars 
are inspected by an expert inspector before they are carded by 
him and set for unloading. 

The writer has had an opportunity to try such a method of 
grain car inspection during several grain seasons. The results 
from the beginning were gratifying. Shippers were satisfied, and 
records of cars inspected were kept in such shape that unjust 
claims could be investigated. The grain season was completed 
with many less claims for leaky cars than ever before. 



INCREASING AXLE LATHE OUTPUT 



By C. L. DICKERT 
Assistant Master Mechanic. Central of Georgia, Macon, Ga. 

A short time ago it became necessary to greatly increase tlie 
output of a car axle lathe in order to keep up with the regular 
repair work and in addition to provide the a.xles for one hun- 
dred new freight cars which were being built at the Macon 
shops. The work of turning new axles was performed in the 
customary manner, on a day work basis, and the lathe turned 
out nine new axles in nine hours. A careful study developed 
that six changes of tools were required in the finishing of each 
axle ; in each case the tool had to be carefully set square with 
the work ami it rei|uirc(l the assistance of a helper and a 




Axle Lathe Fitted with a Turret Tool Post, 

long wrench to tighten it sufficiently to take the cut. Con- 
siderable time was also required in clamping the axle in the 
machine. 

As a result of this study a turret type of tool holder which 
will hold four tools, three cutting tools and a roller, was de- 
signed so that the assistance of the helper was dispensed witli 
and the output of the lathe w-as more than doubled. The ma- 
chine is now turning out twenty new 4;,^ in. x 8 in. axles in 
nine hours. The operator is still on the day work basis and 
it is very probable that if he was working on piece work, 
twenty-five new axles would be finished in nine hours, as an 
axle is often finished from floor to floor in twenty minutes. 

The tool holder is simple in its arrangement, and consists of 
a base plate properly shaped to fit in the carriage and held 



in place by a vertical shaft or pin whicli has a shoulder at the 
top of the base plate and screws into a block in the T slot. On 
top of the base plate is a ring about ^ in. high and J^ in. wide, 
concentric with the center pin. On one side of the base plate 
a lip ^4 in- in height is so placed as to center and brace the 
revolving head. This head has a groove to fit over the ring on 
the base plate and is arranged for carrying four tools, each of 



Too/ S fee/ Tempened 




"^^ 



Quick Acting Driver for Car Axle Lathe. 

which has two set screws. -\ coil spring is fitted round the 
center pin and raises the rcNohing head when the clamp is 
released so that it can be swung clear of the shoulder on the 
base plate. With this arrangement the tools can be set with 
considerable less overhang than is required with the ordinary 
tool post and a much shorter tool is used. On a test it has 
been found that the tools will stand feeds and cuts that will 
stall the motor driving the lathe. 

-\ quick adjusting driver was also designed which has reduced 
the time of chucking and removing the axle froin the machine 




7o be east/ 



Turret Tool Holder for Axle Lathe. 
by three or four minutes. It is shown in one of the illustrations 
and all that is necessary is to slip it over the axle to the proper 
position; when the lathe is started it will automatically grip the 
axle. When the w-ork is finished the driver is released in one 
motion and is slipped back on the overhang of the spindle. A 
spring is provided to hold the grip when the machine is run- 
ning without load. Two drivers are necessary on the larger 
size axles. 



NiNETY-ToN High Side Gondola Car 

Developed on the Norfolk & Western and Equipped 
With Specially Designed Six-Wheel Equalized Trucks. 



Ill \ ii'w 111' the si-riniis trmililcs llial li;i\i' ■n.iurri.'d in llic past 
\Mlli xvln-cls ami axles c\ en under cars of 100,000 lbs. capacity 
« lien carrying the frequent large overload, it has seenied un- 
ilesirahle, except in a few special cases, to place cars t)f larger 
si/e on four-wheel trucks. .\ six-wheel truck must of necessity 
include scpine form of ec|ualization, and heretofore has usually 
heen consiilered to rei|uire a frame witli jiedestals in which the 
journal boxes liave a free vertical movement. That type of 



.•nnounts of coal and ore tliat will give a considerabb.- incrc<"se 
in the percentage of revenue load in a train. 

These cars are of the high side gondola type and measure 9 
ft. 6 in. in width, 6 ft. 6'/- in. in height and 45 ft. 6% in. in 
length on the inside of the body. This gives- a cubic capaci.y 
of 2.829 cu. ft. level full, and 551 cu. ft. in a 30 deg. heap, maK- 
ing a total of 3,380 cu. ft. Pocahontas run of mine coal is taken 
at 58.85 pounds to the cubic foot. The first load of coal hauled 




U z'sf/ihx. ^U-rf-iU- — zos — ■4<-74-4^ — z4'- — |-Ht 

^_ .y'oSl. -Jil< 

This diawing slunvs llu- coiislnictioii j.'r a Farluw-Scssious draft iC.ir. A 3Iuu-r ,lr,ift i;cin- is n.s 
Arrangement of Draft Gear on 90-Ton Gondola Car; Norfolk & Western. 




truck is not well suited for freight service, and in designing a car 
of 99 tons maxiniuni capacity on the Norfolk & Western, an en- 
tirely new six-wheel truck has been developed. It permits the 
•use of the ordinary Syi in. x 10 in. M. C. B. journal box rigidly 
secured to cast steel side frames which are so arranged as to 
act as equalizers without the application of extra parts. If this 
truck proves to be all that is expected, an opportunity will be 
gi\en for the operation of cars on those lines handling large 



in tlie car was 95 tons, with some corners not quite filled out. 
The maximum outside dimensions are 48 ft. 4% in. over bumping 
blocks, 10 ft. 4j4 in. to the top of the side of the light car, 11 ft. 
1 in. to the top of the brake shaft and 10 ft. 4^ in. extreme 
width over the body. The" cars are provided with eight small 
drop doors in the floor, which are operated by a simple type of 
winding chain and shaft mechanism. The design is of the con- 
tinuous center sill type. Cross beams or diaphragms are in- 




Ninety-Ton Gondola Car Mounted on a New Design of Six-Wheel Truck. 
35 



36 



AMERICAN ENGINEER. 



\'oL. 87. No. 1. 






January, 1913. 



AMF.RIC.W ENGINEER. 



37 



troduced to prevent deflection of the center sills, which, in a car 
of this length, would prove serious. This results in transmitting 
the load to the sides of the car which caro' it, as plate girders. 




Detail Sho 



ent of Floor Beams. 



to the bolsters, whence it is transferred to the center plates. The 
stakes are on the inside and while interfering to a limited extent 
with lading other than coal, ore, or similar material, have a num- 



side of the member. It has also been possible, with inside stakes, 
to do away with body cross ties, which are undesirable and form 
a fertile source of repair bills. Inside stakes are of particular 
advantage in this case, inasmuch as they form the means of 
powerful side stilTencrs near the top chord angle of the side 
plates. .\s this car was designed for use in a dumping machine, 
it will be seen that such construction is necessary. 

Commercial shapes are largely used, special castings being in- 
corporated at a few points only. The center sill consists of two 
15 in. 33 lb. channels which are continuous for the full length 
over end sills. These are set 12% in. apart with the flanges 
extending outward and a 5/16 in. top cover plate extends con- 
tinuous between the bolsters. The edges of the 14 in. floor plates 
extend under this cover plate and are secured to the center sills 
by the same rivets. At the double body bolster there is a J^ in. 
plate 38 in. in width, and extending across the car, which forms 
the floor at this point. Between this and the end of the car the 
center sill cover plate is % in. thick. At the bolster the center 
sill is reinforced at the top by 3^4 in. x S'/i in. x '/i in. angles 
arranged as shown in the illustration. The three cross bearers 
each consist of a 3 in. x 2J4 in. x ^ in. angle continuous under 
the center sill and secured to the bottom of the side posts at 
either end. They also include a H in. web plate on either side 
between the center sill and side. This plate is made in two parts, 
the outer end for a distance of 20j':4 in. consisting of an extension 
on the wing or gusset plate which is carried nearly to the top 
of the sides. The remainder is a properly shaped plate which 
extends only to the floor. The joint between the two is made 
W'ith a splice plate J4 in. thick. The top member of the cross 
bearer consists of two 2^ in. x 2 in. x J4 '"■ angles extending 




2 Hardened 5Me I 
Side Bearing and Bridge. 






;± 7 7 C.toC.SideBear,);tgs 



1-A 






,L4x3xsx3/0t 



ill© 

I'l 
iji 



■•^ 1 



1^ 



S3 3 J_g Q 0> |Q © © © ©_© ©_©_©_! ^^p''''^ 




Details of Bolster Construction on the Norfolk & Western 90-Ton Gondo 



■'i' 310^4 



her of advantages. With outside stakes, the punching of the 
upper flange of the side of the car for rivets detracts materially 
from the strength of the section, this portion being in tension; 
while with inside stakes the rivet holes are on the compression 



between the center sill and the side plate. The floor plates are 
of such a size that the joints come at the cross bearers and the 
edges are riveted to the angles. 
Midway between the cross bearers and also between them and 



38 



AMERICAN ENGINEER. 



VuL. 87. Xo. I. 



the bolsters are floor beams, consisting of 8 in. 11J4 lb. channels 
with the outer ends riveted to the bottom of the side posts and 
the inner ends secured to the center sills through the medium of 
}4 in. gusset plates and angles fastened on the webs of the center 
sill channels. The smaller wing or gusset plates are located above 
these floor beams and consist of triangular % in. plates about 
28 in. wide at the bottom and about 31 in. high riveted to the 
side posts and secured on top of the floor plates by angles of the 
proper length, the rivets holding the angles also extending through 
the flanges of the channels which form the floor beams. At both 
the floor beams and cross bearers there is a short reinforcing 
angle riveted to the top cover plate of the center sill, which is 
also the floor plate. 

In view of the large weight concentrated at the center plate 
it was necessary to design a bolster of unusual strength and 
rigidity which would properly convey the load from the side 
girders, which carry the greater portion of it. Practically two 
bolsters, set 36 in. apart, have been employed and a large casting 
fitted between the center sill channels connects the two and in- 
cludes the center plate. Each of these bolsters consists of a J/2 
in. web plate and a pair of 4 in. x 3 in. x Y^ in. angles at the top. 
Similar angles at the bottom, which in both cases extend only 
from the side plate to the flange of the center sill channel, are 
also used. A 54 in- plate, 16 in. in width at the center and taper- 
ing to a width of 8J^ in., extends under the center sill and the 
center plate casting and is riveted on either side to the flanges 
of the bottom angles. At the junction of the side plate and each 
of the bolsters there is a jacking casting, formed to fit around 
the bottom end of the side post and strengthen the construction 
at this point. This gives four jacking points at each end of the 
car. A Yi in. top cover plate of sufficient width to include both 
parts of the double bolster extends across the car and is secured 
to the side plnte by an angle. The side bearings are attached to 



in length. The vertical joints between these sheets are made by 
J4 in. splice plates on the inside, and the double slakes at these 
points are set in enough to allow for them. This plate girder, of 
which the side plates form the web, has a S in. x 3 in. x 7/16 in. 




Interior of the 90-Ton Gondola Car. 

angle at the bottom with the flange extending outward, and a 
S in. X 3>2 in. x 7/16 in. angle at the top. Both angles are 
continuous for the full length of the car. There are no diagonal 
braces and the plate is stifTened by the 4 in. .x 3 in. x ^ in. 




Six-Wheel Equalized Truck with Journal Boxes Secured to the Side Frames; Norfolk &. Western. 



a properly shaped casting forming a bridge between the two 
bolsters and are located at a radius of 3 ft. 9}4 in. from the 
truck center. 

A large proportion of the load is carried by the sides of the 
car which consist of % in. steel plates 87 in. in width and 138 in. 



angles forming the stakes, which are spaced as shown on the 
drawings. These angles continue to the bottom of the side plate 
and are fastened to the cross bearers and floor beams, .^s before 
mentioned the wings or gussets of two different sizes form the 
principal source of stiffness for these girders. 



Jaxl'arv, 1913. 



AMI-.RKAX l-:X(;i\l'.l".K. 



39 



The construction at the end is practically the same as at the 
sides. The corner posts, however, are 3^ in. x 3j/i in. x ^ in. 
angles. The end sill is of oak 8 in. x 9^ in. and the center 
sill channels are cut out at the top sufficient to allow its in- 
troduction. The end sheet of the car extends behind the end 



supported below the center sills just inside of the truck and the 
train line passes between the two center sill channels for the dis- 
tance between the bolsters. At the bolsters and to the end of 
the car it runs outside of the sills. The brake cylinders are 
located just under the end sill, there being one at either end of 




Truck with Side Bearing Bridge Removed to Show the Hinge Joint. 



Side View of the Six-Wheel Trucl< Complete. 



sill which is also reinforced by the end posts and the angle to the car connected to the adjacent triple valve and reservoir. The 

which the floor plates are secured. hand brake is located on the opposite side of the car from this 

The car has a Miner friction draft gear with Miner at- cylinder and connects to the opposite end of the same brake 

tachments. It will be seen that the gear is attached directly lever. This location of the brake cylinder is somewhat in the 

to the center sills with the usual reinforcing castings on the webs nature of an experiment and arrangements have been made for 




Under Side of the New Six-Wheel Freight Car Trucl<. 

and that the coupler yoke passes below the wooden end sill, the 
carrier iron being bolted to the bottom flanges of the center 
sills. The rear casting of the draft gear has a minimum clear- 
ance of l/s in. from the extension on the center plate casting. 
The center of the line of draft is 3j4 in. above the bottom of the 
center sill channels. 

Each car has two sets of brake rigging, including auxiliary 
reservoirs, triple valve, brake cylinder, etc. The reservoirs are 



Top View of the New Six-Wheel Freight Car Truck. 

placing the cylinders between the trucks at about the usual loca- 
tions if the present location should prove unsatisfactory. 

A six wheel equalized truck without pedestals is a novelty and 
has been developed for use on this car by \V. H. Lewis, super- 
intendent of motive power and John L. Pilcher, mechanical 
engineer. It consists of a cast steel side frame in two parts and 
of peculiar shape arranged to carry three journal boxes at 4 ft. 
6 in. centers. Directly above one of the journal boxes the cast- 



40 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



ings are arranged for a swivel connection. In these two castings 
the openings for the ends of the bolster and for the group of 
coil springs are spaced at 3 ft. centers from the center axle, 
bringing them 18 in. from the outer axles. One of the illustra- 
tions clearly shows the form and arrangement of the double cast 
steel bolster which carries the center plate. This rests on four 
nests of three double coiled springs each and has an extension 
beyond the side frame to allow the attachment of a bridge which 
carries the side bearing at the center of the truck. This bridge 
is bolted to the bolster extensions. Each group ot springs con- 
sists of three nests of an outside coil of V/4 in. diameter wire, 
5 in. outside diameter, with an inside coil of 9/16 in. wire, 2^ in. 
outside diameter. The springs work at 40,000 lbs. stress in the 
bar when the car is loaded to a 10 per cent, overload. The free 
height is 11'-^ in. with a total deflection, free to solid, of lJ4 in. 
The swivel joint in the side frame is so formed as not to give 
any shearing action on the bolt. This arrangement is shown in 
the sectional view through the center of the truck. This view 
also shows that the bolster is not as heavy as it might appear in 
the photograph. There are two 4 in. x Zyi in. tees bolted to 
suitably formed lugs on the bottom of the side frames and lo- 
cated midway between each of the pairs of wheels. These take 
the place of sand planks which are not feasible when the bol- 
sters are arranged in respect to the wheels as they are in this 
case. It is possible that these cross ties may be omitted 
altogether. Tests will be made to determine this. 

The brake rigging on each truck is comparatively simple 
and arranged in a manner similar to a six-wheel passenger 
truck. Designs for carrying the brake beams from either the 
side frame or the bolsters have been prepared. The one given 
here shows the former. This truck has been patented by 
Messrs. Lewis and Pilcher. 

The weight of the two trucks alone is 29,800 lbs., and of the 
car complete with trucks is 65,200 lbs., giving a total weight 
with lading, including a 10 per cent, overload, of 263,600 lbs., 
or an average weight per axle at the rail of slightly less than 
44,000 lbs. With a 10 per cent, overload the proportion of 
revenue lading to total weight will be about 75 per cent., and 
it will be over 73 per cent, without the overload. It is expected 
that it will be possible to reduce the weight slightly, especially 
that of the trucks in later cars. 

The entire car has been carefully designed with a vi-w to 
ease of manufacture. To this end all plates and shapes are 
laid out for multiple punches, and care has been taken that 
if the plates, etc., come within the customary variations in 
shearing, no reshearing will be necessary. Duplication of parts 
has been carefully considered with good results. 



the old style wooden end on a certain class of New York Central 
cars weighed 1,863 lbs.; a better design of reinforced wooden 
end weighed 1,790 lbs.: and the steel end for the same class of 
car weighs 1.607 lbs. No end posts are used with the steel end 



A STRONG BOX CAR END 



The New York Central & Hudson River is applying a steel 
end to many of its old box cars and expects to specify it on 
new equipment. Ordinary box car construction develops marked 
weaknesses at two points— the draft sills and the ends of the 
car. In repairing and increasing the capacity of some of its 
older box cars the New York Central has found it advisable 
to apply steel underframes. This remedied the difficulty with 
the draft sills and it then became desirable to overcome the 
next most important weakness— the ends. This was accomplished 
by the development of a steel end, as shown in the illustrations, 
and several hundred cars are now equipped with it. The New 
York Central Lines west of Buffalo have also applied it in con- 
siderable numbers. 

The most important advantages are that the greater strength 
of the steel end prevents damage due to the shifting of the 
lading and thus reduces the cost of repairs and of damage to 
the lading, and of the time out of service because of such 
damage. The steel construction is lighter than that of wood; 




Details of Application of Steel tnd to New York Central Box Cars. 

and the inside length of the car is thus increased by about one 
foot, with a corresponding increase in the cubical contents of 
the car. There is no possibility of the ends becoming loose and 
thus allowing grain or similar lading to leak out, as is so often 
the case with the wooden construction. If the end is seriously 




Steel End As Applied to New York Central Box Cars. 

damaged it has a considerable value as scrap, while the wooden 
end is valueless. 

The end is made in two parts to facilitate erection on the rip 
tracks or where an overhead crane is not available. If desirable 



JANIARY. 1913 



AMI'.RICAN I-:MG[NF.I<.R. 




,o -r- _ \Ai^^^^„ Rnv Car- New York Central & Hudson River. 
Steel End Applied to 40-Ton Wooden box »./ar, iNew i ui .^ v-c 



AMERICAN ENGINEER. 



Vol. 87, No. 1 



llic two parts ma\ be riveted together in advance if it is desired 
to apply them at shops where there is a good crane service. 
The two-part end has the additional advantage of reduced ex- 
pense for replacement if one-half should he seriously damaged 
and need renewal. Since the lower half of the end is usually 
subjected to the greater punishment due to shifting loads it is 
made slightly heavier than the upper half, being i-^ in. thick, as 
compared to 3/16 in. for the upper half. The reduction in thick- 
ness of the upper half is estimated to save about 300 lbs. in 
the weight of the car. The lower half of the end is said to be 
equivalent in strength to a flat steel plate 7^ in. in thickness. 

One of the illustrations shows the application of the end to 
a wooden box car, while another shows it applied to the all-steel 
box car which is being experimented with on the New York 
Central. When applied to a wooden car, the lower edge of the 
end is flanged and fits under the floor plank, effectually preventing 
any possibility of leakage of grain at the end. The manner in 
which the end is tied by a 1}<2 in. rod to the combination casting 
which forms a pocket for the foot of the post and braces is also 
shown on the drawing. The door is manufactured by the Im- 
pcrial Appliance Company, Cliicago. 

FREIGHT GAR TRUGK EXPERIMENTS* 



Aljout the middle of the year 1910 the American Steel P'oiui- 
dries reported the results of a series of tests on square and loose 
freight car trucks made by Professor Endsley of Purdue Uni- 
versity at the company's plant at Granite City, 111. These tests 
were described in the American Engineer and Railroad Journal 
of May, 1911, page 192, and while they presented interesting data 
it was shown that further tests on tracks of different character- 
istics would add greatly to its value. The first set of tests was 
made on a special track consisting of a sharp incline, having a 
drop of about 36 ft., followed by a short tangent of 30 ft., then 
by a 22 deg. curve 303.3 ft. in length, the outer rail being raised 
454 in., followed by another tangent of 257 ft. and ending in an 
incline with a vertical rise of 20 ft. The curve had a rise of 3 ft. 
10J4 in. in its length and the tangent following of 11.73 feet. 

The second set of tests was conducted during the summer and 
fall of 1911 at the Granite City plant by Professor Endsley. Six 
tracks were used in the.tests as follows: 

A tangent 591 ft. long, running out from the incline having a 
drop of 36 ft. At the outer end of this track there was another 
incline. 

Two tracks of 3 deg. curvature and 450 ft. long with a tangent 
of 28 ft. at both ends of each track. One track was laid with 
new 75 111. rails and had a radius of 1,910 ft.; the other with 
badly worn old 75 lb. rails having a radius of 1.910 ft. 55^ in. 

Tw'o tracks of 6 deg. curvature and 420 ft. long with a tangent 
of 25 ft. at one end of each track and 178 ft. at the other. These 
were laid as above with new and old 75 lb. rails ; the new rails 
had a radius of 9.54 ft. 9.'^-8 in. and the old ones a radius of 955 
ft. 3 in. 

A track of 12 deg. curvature, 250 ft. long, with a tangent of 25 
ft. at the outer end and 330 ft. at the inner end. This track was 
laid with 75 lb. new rails and had a radius of 478 ft. 

The gage of the tangent, the 3 deg., and the 6 deg. tracks was 
4 ft. 8]A in. and that of the 12 deg. track was 4 ft. 9 in. 

TRUCKS TESTED. 

The tests were conducted on an arch bar truck and an An- 
drews side frame truck. The arch bar truck conformed closely to 
standard practice in its design and details of construction, and 
was the same as truck B used in the previous tests, weighing 
22,886 lbs. 

The Andrews side frame truck was of standard design with 
the exception of a heavier cast-steel bolster which brought the 



weight of the truck, with 650 ll.s. wheels, up to 12,034 lbs., which, 
with the cast-steel lilock gave a total weight of 22,400 lbs. A 
13-in. channel was used as a spring plank and was fastened to 
each side frame by eight tapered bolts instead of being riveted, as 
is customary. The truck was tested both with and without these 
bolts. When the bolts were removed, the side frames were 
spaced apart the proper transverse distance by a boss on each 
end of the spring plank, which fitted into recesses drilled in the 
center of the spring seat of each side frame. These two condi- 
tions are called the square and loose trucks. 

TRUCK WHEELS. 

Thirty-two different wheels were used in such combinations as 
to make ten sets. In seven sets cast iron wheels were used while 
the Davis cast-steel wheels were used in the other three. New, 
medium new and old wheels were used so as to obtain as wide 























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"Abstracted from Professor Endsley*s 



eport 



the An 



Steel 



Degrees - Curt^a ^ure. 

Fig. 1 — Resistance Curves With Different Conditions of Wheels 
and on Various Curves. 

a \ariatiun in wlieel condition^ as is met with in practice. The 
wheel sets were made up as follows : 

Set A: — New cast i 
of the same diameter. 

Set B:— Non-mated new 
ference in circumference and the other pair Vs, 

Set C:— Davis cast steel wheels, M. C. B. con 

Set D: — Medium new cast iron mated wheels. 

Set E; — Same as Set D except that one diagonal pair of wheels were 
interchanged making the wheels unmated and the circumference of the 
wheel on one side % in. greater than on the other. 

Set F:--OId cast iron mated wheels. 

Set G: — Old cast iron non-mated wheels. There was a difference of 
9/16 in. in the circumference of one pair and Vi in. in the other. The 
large wheels were on the same side of the truck. 

Set H: — Medium old cast iron non-mated wheels. One pair was mated 
and the other had a difference of J^ in. in circum'ference. 

Set I: — Special mated Davis cast steel wheels, made with height of 
flange ^ in. and with no coning on the treads. 

Set J: — Same as Set I except for a very slight non-mating. 



wheels ground to M. C. B. standard contour and 
rt- cast iron wheels, one pair measured J-6 in. dif- 
tour, exactly mated. 



Jan LAKY, 1913. 



AMICRIC'AN ICNGINEI'IR. 



43 



RESULTS OK TESTS. 

The method of testing was the same as in the first tests; also 
the determination of velocity and resistance in pounds per ton. 

Tests to the nunihcr of 184 were made with the Andrews side 
frame truck and 146 with the arch har truclc. One of the prin- 
cipal objects of the tests was to obtain sufficient data on which to 
establish a conclusion as to the effect of different degrees of 
curvature on frictional resistance. The curves in Fig. 1 were ob- 
tained by finding the average resistance in pounds per ton for all 
truck and wheel conditions for new, medium new and old wheels, 
as recorded on the .Andrews side frame truck. The straight line 
fur all wheels which was established from the results from ten 
different sets of wheels, conforms to the generally accepted 
theory that the frictional resistance, for average operating condi- 
tions, increases in direct proportion to the degree of curvature. 
The only exception to this was the position of the point on the 
3 deg. curve which w^as lower than that shown in the diagram. 
This may be due to the fact that the coning on the wheels keeps 
the flange out of contact with the rail, thus reducing the friction 
due to curvature up to about the 3 deg. curve, but at some point 
l)ctwccn the 3 deg. curve and the 6 deg. curve, the difference in 
length lit the two rails is so great that the effect of coning is 
overcome. 

'I'be new and medium new wheel curve was ubtained from tests 



with the corner of the new rail at a jioint farther in advance of 
the point of contact of the tread of the wheel and the top of the 
rail than it would on a rail which has the corner worn away. 
In this way a greater flange friction would result, due to this in- 
creased leverage. 

INFLUENCE OF WHEEL C0NU1TION.S ON TRUCK RESISTANCE. 

The condition of the flanges and the tread of a set of wheels 
has quite an influence on the frictional resistance of a truck, re- 
gardless of its type. Table I shows to what extent the frictional 
resistance was affected by wheel contours. The sets of wheels 
are divided in five groups, as follows: Mated wheels (Sets A, 
C and D) ; non-mated new and medium new (Sets B and E) ; 
non-mated old (Sets F and G) ; non-mated medium old (Set H) ; 
and special, no coning (Sets I and J). 

Table I. — Average Resistances for Different IIroups of Wheels. 
Wheel Set. 

Track. , * ^ 

A CD B&E F&G H I&J 

Tangent 6.90 7.53 12.82 9.96 14.25 

3 deg. curve 8.43 7.99 19.50 14.08 21.27 

6 deg. curve 10.40 11.43 30.(13 20.22 33.79 

12 deg. curve 20.10 25.20 37.70 28.16 45.97 

From these values it is obvious that the condition of the mating 
and of the contours of the wheels has a very important bearing 
cm the friction resistance of a truck. The flanges and treads of 
tile first two groups of wheels were in good condition. The 





















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Degrees - Cun^cf^ure 

-Resistance Curves of All Wheels on 
Old and New Rails. 



Degrees - Cun^cr^ure . 



Degrees - Curt^afL/ne. 



. 3 — Resistance 

Medium New Wheels 

New Rails, 



es of New 



4 — Resistance Curves With Old Wheels 
on New and Old Rails. 



made with sets A, B, C, D, E and H. Thus it is seen that when 
only good wheels are used the line is curved downward. 

The curve shown for old wheels represents the relation that 
existed between the frictional resistance and degrees of curva- 
ture when the worst set of wheels were used, namely. Set F. 
This line curves in the opposite direction from tliat for new and 
medium new wheels. 

INFLUENCE OF OLD RAILS. 

The method of testing the old rails was the same as the new, 
so that the results are comparable. The curves shown in Fig. 2 
were plotted from an average of all runs for all wheels used on 
the Andrews side frame truck and only on the 3 deg. and 6 deg. 
tracks. The per cent, increase of friction of the old rails over the 
new on the 3 deg. curve was 21.7 and on the 6 deg. curve 7.9. 

Fig. 3 shows resistance for wheel sets A, B, C, D, E and H. 
The increase of friction of the old over the new rails on the 
3 deg. curve was 20.8 per cent, and on the 6 deg. was 25.6 per 
cent. 

Fig. 4 was plotted the same as Figs. 2 and 3, but the worst set 
of wheels was used. This difference between the resistance due 
to curvature on old and new rails when old wheels are used may 
be caused by the high flange of the old wheel coming in contact 



three remaining groups produced considerably more friction, due 
to the high and sharp flanges and to the absences of coning. 
From these results it is entirely obvious that the wheels should 
have as nearly perfect contours of flanges and treads as is prac- 
ticable and that the wheels should be mated. 

COMPARISON OF SQUARE AND LOOSE TRUCKS. 

The Andrews side frame truck was tested in both the loose and 
the square condition and the following diagrams were plotted 
from these tests. All of the ten sets of wheels were used. Fig. 
5 shows resistance for all wheels tested on the new rails. The 
resistance curve for new and medium new wheels (sets A, B, C, 
D, E and H) are shown in Fig. 6. From Fig. 5 it will be seen 
that the saving in favor of the square truck varies from 3.54 per 
cent, on a straight track to 30.47 per cent, on a 12 deg. curve, and, 
taking 4 deg. as the average main line curve, the saving is 20.72 
per cent, in favor of the squared truck, w-hich checks very closely 
with the 1911 report. 

EFFECT OF HOLDING TRUCK OUT OF SQUARE. 

The arch bar truck, as already mentioned, was so constructed 
that it could be held out of square any desired amount. The 
average resistance for all wheels used in these tests, which were 



44 



AMERICAN ENGINEER. 



Vol.. 87, No. 1. 



sets A, D, E and F, and for all runs made on each track and for 
each amount the truck was held out of square was plotted and 
certain points in the curves are compared in Table II. It will be 
noted that on the tangent and on the 6 deg. and 12 deg. curves 
there was a decided change at 0.8 in. and that on the 3 deg. 
track this break occurs between 0.4 in. and 0.8 in. 



VGE Resistan 

Arch 

Amount Tr 



ck Was Held Out of Square (Inches). 



0.4 



0.8 



1.2 



1.6 



2.0 



2.4 



Tangent 11.25 13.25 14.75 20.00 25.50 31.25 36.75 

3 dee. curve 15.75 16.00 19.60 23.25 28.06 30.75 34.40 

6 deg. curve 21.75 22.50 23.40 27.25 31.00 34.75 38.50 

12 deg. curve 24.00 25.80 27.75 30.75 33.75 36.75 40.00 

USE OF WINTER .-^ND SUMMER OILS. 

Tests were also made to determine the frictional resistance due 
to the use of winter and summer oils. They were made in the 
first week in November. The Andrews side frame truck with 
mated Davis cast steel wheels was used; the truck was square 
and was run on a tangent track. The analysis of the oil was as 
follows : 

.Summer Winter 
Oil. Oil. 

Flashing point (degs. F.) 386 240 

Burning point (degs. F.) 420 317 

Specific gravity (Baume) 21.5 24.5 

Loss at 100 deg. F. for 3 hours 0.001 0.017 

Ash (per cent.) 0.05 0.03 

Cold test (degrees at which it flows) 55 .12 

Viscosity at 350 deg. F. (time in seconds for 100 c. c. to 

flow from Dudley pipette) .>« -'4 

One hundred and forty-six tests were tnade and the average 

























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Degre&s - Currafore 
Fig. 5 — Resistance Curves of Loose and Square Trucks for All 
Classes of Wheels. 

resistance for the summer oil was taken at 14.77 lbs. per ton and 
8.41 lbs. per ton for the winter oil, the average temperature for 
the former being 41 deg. F., and for the latter 48 deg. F. 

CONCLUSIONS. 

From the experiments made the following conclusions seem tu 
be justified : 

First. The curve friction of a freight car truck is almost di- 
rectly proportional to the degree of curvature. If the wheels 
under the truck are new and in good condition, the increase of 
frictional resistance due to curvature is not so great on the flat 
degrees of curvature as it is on the sharp degrees. If the wheels 
under the truck are old and have flange heights approaching 
M. C. B. limits, just the reverse is true ; that is, with old wheels 



the increase of frictional resistance due to curvature is greater 
for flat degrees than for sharp degrees of curvature. 

Second. The frictional resistance of a truck equipped with 
wheels of average contour on new rails is from 10 to 25 per cent. 
less than for the same w^heels on old rails. In the case of high 
flanges, on old wheels, however, this statement does not hold 
true. 

Third. .\ truck equipped with old wheels and high flanges 
gives a frictional resistance of approximately 100 per cent, higher 
than that given when the truck is equipped with new wheels. 
The wheels should be exactly mated in order to give least re- 
sistance. The coning on the. wheels is of great value in reducing 
the flange friction on low degrees of curvature. 

Fourth. A truck constructed so that it will not get out of 



$20 

















































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Degrees - Curi/afure . 

Fig. 6 — Resistance Curves of Square and Loose Trucks With New 
and Medium New Wheels. 

square will have less frictiuu both on a tangent and on any degree 
of curvature than a truck that does not remain square. 

Fifth. While the experiments with the winter and summer oils 
were not carried as far as they could have been, the results show 
that when the atmospheric temperature is from 40 to SO deg. F. 
a truck lubricated with winter oil had about 43 per cent, less fric- 
tion than one lubricated with summer oil, all other conditions 
lieing equal. 

The Illinois Central furnished the wheels and axles and the 
Missouri Pacific the old rails used on the 3 deg. and 6 deg. 
tracks. L. W. Wallace, assistant professor of car and locomo- 
tive design at Purdue University, and L. C. Farquhar assisted 
Professor Endsley. A more detailed report of the tests will 
shortly be published by the .\merican Steel Foundries. 



\ ALUE OF Railw.'ws. — According to the estimates of the na- 
tional wealth of the United States by the Bureau of the Census, 
the capital value of the railways (cost of road and equipment) 
increased but little more than half as fast as the capital value of 
all property from 1890 to 1904. 

Southern Cotton Manufacturers. — Statistics of the Census 
Bureau issued August 31. 1912. indicate that the cotton-growing 
states used 2,712,622 bales for manufacturing purposes as against 
2.655,049 in all the other states of the union. The number of 
spindles increased by about 500,000 over that operated the 
previous year. 



Peyig 



SEMI-AUTOMATIC NUT TAPPER 

A new. ten-spindle IK' 'n. semi-automatic nut tapping ma- 
chine has been perfected by the National Machinery Company, 
Tiftin, Ohio. While somewhat similar to the 1 in. six-spindle 
machine designed by the same company, it embodies certain 
improvements, notably the gear box, which permits a rapid 
change of the spindle speeds at the operator's will and while 
the machine is running. This gear box takes the place of the 
removal and substitution of gears which was previously neces- 
sary. It is believed that the ease with which changes can 
be effected will prompt the operator to reduce the spindle revo- 
lutions as the taps arc tirnunil and the cutting teeth reduced 




Ten-Spindle Semi- Automatic Nut Tapping IVlachine. 

in number, so that there will be little or no idle tapping time — 
taps running free in the nut after it is tapped — which tends to 
reduce maximum output. 

The spindles are raised and lowered by cams. Through this 
automatic spindle movement, the machine sets the pace of the 
operation, and the operator can devote his entire energ>' to 
feeding. Trials have demonstrated that operators have no 
trouble in meeting the uniform pace set by the machine 
throughout a working day. This method of raising and lower- 
ing the spindles also tends to prolong the life of the taps, as 
the spindle descends gradually, and the tap is not subjected to 
sudden and excessive torsional strains. The cams have three 
steps, and by shifting the cam shaft, the resting time of the 
spindles when raised can be altered to meet the needs of the 
operator for feeding. 

The spindles are close together — the ten spindles being with- 
in a space of 69 in. — which facilitates feeding, and enables the 
operator to successfully handle ten spindles without covering 
much floor space. The machine has sufficient range and power 
to tap two nuts of the smaller sizes on all spindles sim- 
ultaneously. 



The nut holders are of simple design. The nut guides are 
chilled plates of wedge shape, held in position by toe clamps. 
The guides are backed by stationary lugs of corresponding 
angle on the feed table, thus making the guides rigid and in- 
suring the parallel position of the guide faces. The guides have 
no tendency to shift or spring, and there is, therefore, freedom 
from binding of the nuts when feeding. 

Openings are provided in the nut pans through which the 
operator can empty the taps in boxes or kegs set beneath the 
tapper. This machine will handle either rough hot pressed, 
or cold iiunched nuts. 



NEW DESIGN OF JOURNAL JACK 



-\ 15-t(in. ball bearing jack, especially designed for use in 
connection with the inspecti(m, removal, or replacement of 
journal brasses in freight and passenger cars, or for any serv- 
ice w-here a short, light, powerful jack is required, has been 
perfected by the Duff Manufacturing Company, Pittsburgh, Pa. 

These jacks are said to be very easy operating, because of 
the large ball bearings which carry the load, and the fact that 
all parts are machine finished. The steel gears have machine 
cut teeth and are heat treated. They are self-lubricating, the 
interinrs beini; p.-iokcd with semi-fluid grease in which all mov- 




New Ball Bearing Journal Jack in Operation. 

ing parts revolve. .\ new positive stop is used, which prevents 
the lifting bar from running too far out of the jack, and acci- 
dents from this cause are impossible. The load is raised on 
the downward movement of the lever. 

An adjustable wheel-holding device holds the wheel firmly 
on the track while the journal box is being raised, and does 
away with the necessity of wedging down the wheel, or of 
using a plate or strap, can be furnished if desired. 

These jacks are light for their capacities, weighing only 28 
lbs. without the wheel-holding device, and 33 lbs. with it. 



45 



46 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



LOCOMOTIVE LINK MILLING MACHINE REVERSING MOTOR DRIVE FOR PLANERS 



The Newton Machine Tool Works, Philadelphia, Pa., has re- 
cently arranged its standard No. 2 vertical milling machine to make 
it suitable for milling the valve gear links of locomotives, or other 
work on arcs of similar radii. This type of milling machine has 
been in successful use on heavy work for a number of years, and 
the attachment for links is so arranged as to not materially 
interfere with its use on straight work. The spindle has a double 
taper bearing, the large end of which is approximately 4 in. in 
diameter. It revolves in bronze bushed cap bearings in the 
saddle, which has square locked bearings on the upright. The 
vertical adjustment of the spindle is controlled by a hand vvhee 
and the drive is through a sleeve bevel gear direct from a three- 
step cone pulley or through the back gears. The feed is operated 
from a small cone on the end of the main driving shaft which 
is belted to a similar cone on the back of the machine and the 
motion i.s transmitted to the worm shown in the illustration. A 
set of tumbler gears control the direction of the traverse of tlie 
table. The bed is moved in and nut by a hand-operated ratchet 
lever. The distance from tlie center of the spindle to the upright 
is l6'/2 in. and the clearance from the end of the spindle to the 
top of the work table is 14 in. Tile upper table, as equipped 
for link milling, is 22 in. x 31 in. in size. It has a 24 in, travel 
by hand and sufficient cross travel to permit of machining links 
of from 18 in. to 60 in. radius. 

A substantial, rigid knee has been attached to the bed of the 
original machine which supports an extension from the table. 
This extension carries the adjustable radius block. It is not 
fastened to the knee and moves with the table. The clamping 
plate In which the links are secured is held to the saddle by a 
dovetailed swivel clamp wdiich has a pin bearing in the saddle, 
thus permitting the swivel motion; the in-and-out movement is 
provided by the broad dovetail. A taper shoe is arranged for 
clamping this plate to the saddle when dcsirec 



The idea of applying direct connected reversing motors to 
planers has been in practice for some eight or ten years, although 
it has been more or less of an experiment up to a year or so 
ago. The use of this form of drive, even in the first stages of 
its development, showed that it possessed many advantages over 
the usual methods of reversing through clutches or belt shifters. 
Not only is an economy effected in the consumption of power 
through the application of the principle of direct connected in- 
dividual operation, but the maximum cutting speeds are sustained 




Vertical Milling Machine with Attachment for M.i 



ining Locomotive Links 



A lower cutter arbor support has been provided on llic machine 
and is hinged on one side, so that it may be swung out nf the 
way if desired. The device customarily used for holding links 
is so arranged as to clear this arbor support. The machine 
weighs about 13,000 lbs, and occupies an actual floor area of 
6 ft. X 3 ft. 

Smoke Consumers,— The report of the building inspector of 
Louisville. Ky,. shows that during the fiscal year 1912, which 
terminated August 31. 100 boilers with smoke consumers were 
installed. The inspector states that practically all of the permits 
issued were for high-pressure boilers suitably equipped with 
approved smoke consumers. 



Ill the 



L'turn travel, and 



uniformly, the acceleration is more rapid 
an increased production is possible. 

The effective performance of this drive has created a demand 
that has warranted exhaustive study and tests by manufacturers 
in developing it for commercial purposes, and the General Electric 
Company, Schenectady, N. Y., has recently placed on the market 
a reversing, ad.iustable speed, direct connected motor drive that 
has been carefully tested and tried out in service. 

Probably the most interesting application of this drive to ma- 
chine tools is to planers, but the application to other types of 
machine tools has proved practical, and it is now used to drive. 
screw, worm and rack driven slotters, turret lathes, wire and 
tube drawing machinery and other classes of machine tools usually 



Jaxi-arv. 1913 



\Mi';kkAN i<:.N(;inI':I';k 



47 



rcviTSrcl ilinuifjii (.■lulohi-s or shilling licUs. The niulms arc 
iiiinintod any place on tin.- machine or lioor convenient for me- 
chanical connection. They are of the standard commutating pole 
type up to and including 100 h. p. planer rating. The condiina- 
lions of speeds ylitainahle allow the motor, in the majority of 
cases, to he conpled direct to the driving shaft of the macliine. 

The control consists of a contactor panel and master suilch. 
The former is us\uilly mounted on the side of the planer housing. 




Reversing Motor Drive on a Large Planer. 

or in any convenient place on other machine tools to which the 
drive may he applied. It is made up of eight contactors, similar 
in appearance to a series contactor, but actuated by shunt, series 
or differential coils in such a manner as to eliminate electrical 
disk interlocks. An additional precaution is taken by using 
mechanical interlocks to prevent the possibility of short circuits. 
The panel, tield rheostats and all accessories are enclosed in a 
cast iron bo.x, the cover of which is hinged, so that, when swung 
open, the contactors are easily accessible. The box itself is 
pivoted in order that the rear of the panel may be swung into 
view for inspection when required. The field rheostat handles 
are brought out through the cover of the enclosing case and are 
plainly marked "cut" and "return." The pointers of these handles 
traverse a blank ring, which can be marked or graduated for 
cutting and return speeds in feet per minute. 

The master switch is usually mounted on the side of the planer 
bed, or in other convenient place. This switch is of simple design, 
containing only four contact fingers, two forward and two reverse, 
one being used in common for both directions, and three segments 



Tile master switch is operated by dogs on the planer table in 
much the same way as is now employed for shifting the belts. 
A special double pole circuit breaker is also supplied, which 
provides for minimum voltage and overload protection. In case 
the breaker opens or current fails, it automatically stops the 
motor, preventing the platen from coasting off the ways. 

By virtue of the commutating pole design of the motor, starting, 
stopping and reversing are accomplished with sparkless com- 
mutation. In order not to brake dynamically from high speed 
in one violent step, means have been taken to accomplish this 
in three distinct steps, braking down slowly from high speeds 
and then quickening the brake action at lower speeds. This 
feature, in addition to quickening the brake, v\'ill be recognized 
as a decided advantage in the maintenance of the machine. A 
noteworthy point in connection \\ith tlie operation of this drive is 
that the planer table reverses extrenielx close to a line at the 
end of the cut. 

The cutting and return speeds are entirely independent of 
each other, so that it is possible to use the slowest cutting speed 
and tlie highest return speed, or vice versa, in any combination 
not exceeding four to one, with 35 to 70 cutting speeds and 
the sam.e number of return speeds. 

Tlie saving obtainable by applyiiiy pfiwer direct to machine 




Arrangement of Contactor Panel for Reversing Motor Drive. 



tools is considered as the amount of friction load that has thus 
been eliminated. This often reaches as much as 50 per cent., 



Type. 




Size. 


Drive. 


Planer 


^f^ 


in. X 10 ft. 


Belt 


Planer 


.16 


in. X 10 ft. 


Reversi 


Planer 


.Ifi 


in. X 10 ft. 


Belt 


Planer 


35 


in. X 10 ft. 


Reversii 


Planer 


72 


in. X 22 ft. 


Belt 


Planer 


72 


in. X 22 ft. 


Reversii 



120 



Cut. 
In. 


Stroke. 


l-"t. per 
Min. 


Time. 
Sec. 


Ft. per 
Min. 


Time. 
Sec. 


Ft. per 
Min. 


■/2 X A 
'/2 X A 


8 ft. 6 in. 
8 ft. 6 in. 
8 ft. 6 ill. 
8 ft. 6 in. 


31.9 
53.2 
33.3 
53.7 


16 

9.6 
15.4 

9.5 


28.3 

52.7 

28 

53.2 


18 

9.8 
18.2 

9.7 


72.8 
91 

72.8 
91 


54 X A) 
1 X Al 


10 ft. 1 in. 


22.9 


26.4 


17.1 


35.4 


59.3 


H X A 1 
1 X Af 


10 ft. 1 in. 


34.8 


17.4 


34.4 


17.6 


75.7 



Cut. 

Total 

Cycle. 

Sec. 



45.6 
25.8 



on the drum, all of liberal proportions. Its sole function is to 
close the shunt coil circuits of the forward and return line con- 
tactors. The motor field is entirely external to the master switch. 



yet it is in reality only a small part of what may be realized, 
as proved by numerous tests. A belt driven planer, or other 
machine, of approximately 10 horsepower capacity, running at 



48 



AMERICAN ENGINKER. 



Vol, 87, No. 1. 



a cutting speed of 25 ft. per inimitc, will drop in speed lYi to 
5 ft. per minute, or 10 to 20 per ci^nt., while cutting to a value of 
10 liorsepower, if this approaches the carrying capacity of the 
belt, due to size, speed or slackness. If the cutting speed he 
increased hy 50 per cent, with the same depth of cut and feed, 
the speed will fall while cutting to nearly what it was originally, 
the power input increasing only slightly or to the limit of the 
belt capacity. The inaxinium slip will he reached when the 
machine ;s stalled, the power input remaining approximately con- 
stant and the less being entirely due to friction from belt slippage 
This slippage less is demonstrated in the tabulation of tests made 
with a recording ammeter and given on page 47. The motors 
used were all 230 volt. The speeds noted are average feet per 
minute for complete cutting and return strokes. 

HYDRO-PNEUMATIC ACCUMULATOR 



Accumulators are a necessary adjunct to hydraulic riveters, 
presses, punches, etc. While the heavily weighted type are the 
simplest and are generally used, it occasionally happens that their 
size and weight are a serious consideration. This is especially 
true when the tools are to be located on the upper floors of a 
building. 

For use under any conditions that make a weighted accunui- 
lator undesirable, the Watson-Stillman Company, New York, has 
designed and perfected a hydro-pneumatic accumulator which, it 




Arrangement cf High and Low Pressure Accumulator. 

is claimed, will satisfactorily perform all the functions of the 
weighted type and in addition will provide two pressures, a high 
pressure of from 300 to 6,000 lbs., as desired, and a low- pressure 
for effecting that part of the stroke which is made a,y:ainst no 
resistance. The operating valve used in connection with this 
system requires no more wheels or levers than the ordinary valve 
and the change froin low to high pressure is made automatically 
at the instant the ram encounters a resistance which the low 
pressure cannot overcotne. 

This type of accumulator is shown in the illustration. In the 
center is a large steel tank kept partially filled with water by the 



low pressure pum|i. the operation of which is controlled by the 
hydraulic governor shown at the left of the tank. By its action, 
wlieLi the water reaches a predetermined level in the tank, the 
pump is stopped and when it falls below this level the pump is 
started. Above the water an air pressure of 180 to 200 lbs. is 
maintained by the compressor shown at the extreme left. The 
low pressure feed main is tapped into the bottom of this tank and 
the vyater is forced through it by the pressure of the air. 

The air pressure is also piped to the accumulator proper and 
by the force it exerts on a piston in the large cylinder at the top, 
it balances the higher pressure from the hydraulic pump acting 
on the piston in the small cylinder at the bottom. The areas of 
these pistons are inversely proportional to the pressures on them. 
The operation of the regular high pressure hydraulic pump is 
controlled by the governor shown on the front of the accumulator, 
in the same manner as the low pressure pump is controlled. The 
puinps are operated only when their supply is required and there 
is no waste of power as high pressure is not used when low 
pressure suffices. This type of accumulator can be used for high 
pressures only by omitting the low pressure pump and its con- 
nection to the air tank. 



HORIZONTAL MILLING MACHINE TESTS 



I'^or the past 11 years Alfred Herbert, Limited, machine tool 
builders, of Coventry, England, have maintained a special shop 
for the purpose of trying out new forms of machine tools. One 
of these tests on a horizontal milling machine was described by 
P. \'. Vernon in a paper read before the Manchester Association 
of Engineers, November 23. The machine had the following 
general characteristics : 



l-ongitiidinal feed 42 in. 

Transverse feed 13^ in. 

Witical feed 21 in. 

Iiianieter of single pulley.... 16 in. 

Speed of pulley 400 r. p. m. 

Belt speed 1,675 ft. per min. 

" ■ ir ratio 24.4 to I 



Number of speeds 16 

Range of speeds 16.4 to 427 

Number of feeds 18 

Range of feeds Cinches per 

minute) 5^ to 22! S 

Weight of machine 8,652 lbs. 



The machine was .driven by a 30 horsepower d. c. motor, 
which would stand 20 per cent, overload for two hours. In a 
test with a 3>2-in. high speed, 8-tooth cutter, milling an 8-in. cast 
iron block at 70 ft. per minute (cutting speed), the largest 
amount of metal removed per horsepower minute was 1.78 cu. in. 
and the least was 1.04 cu. in. On a test with a Ayi-in. high speed, 
10-tooth cutter on a cast iron block 8 in. wide at a cutting 
speed of 70 ft. per minute, the greatest amount of metal removed 
per horsepower minute was 1.84 cu. in. and the least was 0.86. 
In another test cm an 8-in. mild steel block with a 4^4-in. high 
speed, 10-tooth motor running at 70 ft. per minute, the maximum 
net horsepower obtained was 42.1 and the least 24.9. The great- 
est amount of metal per horsepower minute removed was 0.74 
cu. in. and the least 0.57. The machine failed while operating 
a 4y>-in. cutter 9 in. long and the defects were noted. After 
correcting these defects a final test was successfully made with 
a 4|/4-in. high speed steel cutter 9 in. long carried on a 2-in. 
arbor. The cutter had 10 teeth and the angle of the spiral was 
26->4 deg., the cutter being run at 70 ft. per minute. In the 
conclusion, Mr. \'ernon made the following generalizations: 

A 5-in. double belt driving a 16-in. pulley at a speed of 400 
1-. p. m. (100.531 sq. in. of belt per minute), geared to drive a 
4;<S-in. cutter at 70 ft. per minute, is able to remove as much as 
-18.1 cu. in. of cast iron, and 24.31 cu. in. of mild steel in a minute. 

2,090 sq. in. of double belt passing over a pulley in a minute 
will remove 1 cu. in. of cast iron on a milling-machine. 

4,135 sq. in. of double belt passing over a pulley in a minute 
will remove 1 cu. in. of mild steel on a milling-machine. 

A 4;'j-in. cutter on a 2-in. arbor, running at 70 ft. per minute, 
is capable of removing at least 3.63 cu. in., and possibly as much 
as 6.01 cu. in. of cast iron, and at least 2.125 cu. in., and possibly 
as much as 3.03 cu. in. of mild steel per minute for each inch 
of width up to 8 in., and at any depth of cut from 0.24 in. 
to 1.1 in. 



The Cliicagi), iMilu;ml<tc & I'uyul Soimd hcrc;iftur will be 
operated as tlie I'ugct Sound Lines of the Chicago, Milwaukee S: 
St. Paul. 

.V $5 gold piece was given, as a Christmas present, to each em- 
ployee of the Interborough Rapid Transit Company, New York 
t'ity, who received less than $110 a month. 

Schools of telegraphy have been established by the Western 
L'nion Telegraph Company at its offices in a large number of 
eiiies, so that all employees may have the opportunity of learning 
the art. 

.\ competition for the best letter of not over 250 words on 
"Safety P'irst" has been announced by the St. Louis & San Fran- 
cisco. It is open to all women in the families of Frisco em- 
ployees. Prizes of $10, $5 and $2.50 will be awarded. 

The San Pedro, Los Angeles & Salt Lake announces that a 
small open gasolene motor car, with accommodations for about 
eight passengers and a small quantity of light baggage, has been 
put in service on the St. Thomas Branch from Moapa (Nevada) 
to St. Thomas, about 20 miles. 

From a statement of casualties issued by the Central Safety 
Committee of the St. Louis & San Francisco for the month of 
Xoveniber, 1912, as compared with the same month in 1911, it 
was shown that the casualties decreased from 464 to 334. or 28 
lier cent., and the casualties to employees from 399 to 257, or 36 
per cent. 

To remove temptation as far as possible from the employees 
(if the Chicago, Burlington & Quincy, that road has issued an 
order prohibiting the men from cashing their pay checks in 
saloons. Arrangements have been made with the local banks to 
keep open the evenings of pay days to accommodate the men. 
One saloonkeeper in Aurora is said to have cashed over $15,000 
worth of checks in a single night. 

A bill has been introduced in the lower house by Representa- 
tive Raker, requiring the interstate roads to equip locomotives 
with headlights of not less than 1,500 c. p. measured without 
the aid of a reflector. The law does not apply if the headlight 
equipment shall fail on a trip provided it can be shown that it 
was in good order when the trip was begun. The penalty is 
from $100 to $1,000, and every day will be considered a separate 
offense. 

A good illustration of the type of men holding responsible 
positions on our railways and the training that they have re- 
ceived was shown by an event that occurred on the Denver & 
Rio Grande recently. The engineman and fireman of a special 
train on which A. P. Anderson, the general superintendent, and 
N. A. Williams, superintendent, were proceeding to Salt Lake 
City, had been on duty 16 hours. Rather than delay the trip Mr. 
.Anderson and Mr. Williams donned the engineer's and fireman's 
overalls and carried the train through without any mishap, al- 
lowing the engine crew to rest in the superintendent's car. 

A conference is being held in New York City between a com- 
mittee representing the eastern railways and the leaders of the 
locomotive firemen concerning the increase in firemen's wages. 
.At one of the recent meetings the firemen withdrew their de- 
mand for time and a half for overtime and modified their de- 
mand for extra firemen on all engines. It has been stated that to 
meet the original demand of the firemen would cost the roads 
interested $20,800,000 a year, and under the changed terms of 
the demand it would still be large, about $15,134,000, which 
would be 56 per cent, of the firemen's present wages. 



A settknienl ha-, been reached between the striking western 
machinists of the (Irand Trunk Pacific and President E. J. 
Chamberlin, which will clear the way for the opening of the 
Transcona shops. The company agrees to reinstate all strikers 
who apply within 30 days. For the present the existing rate of 
pay and rules will prevail, 45 cents an hour for Rivers and east 
of Rivers, and AJ'/i cents west of Rivers. The company agrees 
that next spring, if the men so desire, the western management 
will meet a committee of the men to decide upon a new agree- 
ment and a new schedule, and failing to arrive at terms the dif- 
ferences will be submitted to a conciliation board appointed 
under the Industrial Disputes Act. 

A circular has been issued by President B. L. Winchell, of 
the St. Louis & San Francisco, announcing a pension plan for 
the St. Louis & San Francisco, the Ft. Worth & Rio Grande, 
the St. Louis, San Francisco & Texas and the Paris & Great 
Northern, as follows : 

"It has been determined that a plan for granting pensions to 
employees of these companies, for superannuation or disability, 
following long service on these lines, shall be made effective 
from July 1, 1913. Details of the plan will be announced before 
that date. In the meantime, it is thought that this advance 
notice may bring encouragement to the employees as a whole, 
as well as comfort and holiday cheer to some of those who are 
approaching years of retirement." The circular is also "Heartily 
Approved" by B. F. Yoakum. 

Several commissions have been appointed in Switzerland to 
investigate the practicability of electrifying the Swiss state rail- 
ways. The fact that Switzerland produces no coal makes the 
cost of fuel for operating steam railways an important item, and 
the fact that the state controls the vast amount of available 
water power for the generation of electricity makes the propo- 
sition more feasible. One commission has reported in favor of 
the single-phase alternating current system, operating at 15,000 
volts. The first work to be undertaken in the application of elec- 
tricity on state railways will be on the St. Gotthard route, where 
there are many steep grades and numerous tunnels, the longest 
of which is over 9 miles. The estimated cost of the conversion 
of the entire government system, aggregating 1,700 miles, will 
be about $14,000,000, including the water power for electrical 
operation, and the cost of operation will be reduced 10 per cent. 

Captain Robert W. Hunt, senior member of the firm of R. W. 
Hunt & Co., Chicago, was, on December 5, presented with the 
John Fritz medal for 1912 in recognition of his achievements 
in the application of the Bessemer process to steel manufacture. 
Mr. Hunt was born at Fallsington, Pa., in 1838, and received 
his education at Covington, Ky. In 1860 he established the first 
chemical laboratory in America to be operated as a department 
of an iron and steel manufacturing plant, at the works of the 
Cambria Iron Co., Johnstown, Pa. He left this company to 
serve through ihe Civil War, returning to the firm in 1865. He 
was then sent to Wyandotte, Mich., to assist in establishing a 
Bessemer plant at that place. He returned to Johnstown in 1866 
and assisted in the design and construction of the Cambria Iron 
Co.'s Bessemer plant, of which he had charge from 1871 to 1873. 
He later became superintendent of the Bessemer works of John 
A. Griswold & Co., at Troy, N. Y., and upon the formation of 
the Troy Steel & Iron Co., in 1875, was appointed manager, which 
position he retained until 1888. He then established the testing 
and inspection bureau in Chicago, which bears his name and of 
which he is still the head. Capt. Hunt is a past president of the 
American Institute of Mining Engineers, having served two 



49 



so 



AMERICAN ENGINEER. 



VuL. S7. Xo. 1. 



terms, in 1883-4 and 1906-7. He was president of the American 
Society of Mcclianical Engineers in 1890 and 1891 and was elected 
president of the Western Society of Engineers in 1893. He is the 
inventor of numerous steel and iron metallurgical processes and 
collaborated in the design of the Hunt-Jones-Suppcs rail mill 
feed table. In recent years he has devoted much time to a study 
of steel rails. 

A CORRECTION 

In the article on "The Manufacture of Brake Beam Hangers" 
in the December, 1912, issue of the Aincvican Engineer, the brake 
cylinders used in connection witli the bending machine shown 
in Fig. 5 should have been given as 14 in. x 12 in. in size, instead 
of 12 in. X 12 in. The last sentence of the article should read : 
"The hourly wages of the three men aggregate 56 cents, and 
their piece work earnings, at S cents per hanger, amount to from 
65 to 70 cents per hour." A typographical error caused the last 
part of the sentence to read "55 to 70 cents per hour." 



DEATH AND INJURY BENEFITS FOR GOVERNMENT 
EMPLOYEES 

The solicitor for the Department of Connnerce and Labor, ni 
a report summarizing his decisions under the law of May 30, 
1908, providing for compensation to certain government em- 
ployees in cases of injuries, fatal or non-fatal, received in the 
course of their employment, presents a statement showing that 
in about three years more than $800,000 has been thus paid out. 
The report says : 

"The act has been in operation since .\ugust 1, 1908, Between 
that date and December 1, 1911, compensation was paid in 5,564 
cases of injury, in 165 of which the injury resulted in death. 
On account of these fatal injuries $112,879 has been paid to 
surviving dependents. On account of the non-fatal injuries 
$704,815 has been paid to the injured persons themselves. (The 
figures given do not refer to claims arising on the Isthmian 
Canal since March 3, 1911, when the Istlimian Canal Commission 
was authorized to handle such claims directly.) These pay- 
ments have been made, not out of any special appropriation, but 
from the ordinary current appropriations for salaries. The sal- 
ary has simply been paid as if the injured man continued at his 
work, until his incapacity ceased or until the year had run. 
Owing to the limited scope of the act there have been naturally 
more accidents reported than claims filed, and there have been 
also a number of claims filed which could not be allowed either 
because they were not within the act or were not properly estab- 
lished. In the first year, the number of injuries reported was 
4,862, and the number of fatalities 233, while the number of 
claims submitted was but 1,805, of which 1,689 were allowed. 
During the second year 6,984 accidents were reported and 226 
fatalities ; 2,624 claims were submitted and 2,499 allowed. Legis- 
lation to extend the benefits of the act has been recommended 
by the Secretary of Commerce and Labor, and measures de- 
signed to enlarge the scope of the act are now pending in 

Congress." 

MEETINGS AND CONVENTIONS 

Northern Railway Club. — A. G. Johnson, chief draftsman. 



made up of quotations from dilTerent books, being principally 
taken from "Locomotive Operation," by G. R. Henderson. 

Neiv York Railroad Club. — The December meeting was given 
up to the annual Christmas entertainment and smoker which, 
in recent years has become so popular as to tax the capacity 
of the auditorium. The usual high character of entertainment 
was provided. A large silver loving cup was presented to 
Frank Hedley, the retiring president. 

Western Railway Club. — .A paper was presented by O. S. Beyer, 
Jr.. of the Rock Island Lines, before the club, December 17, on 
Railway Specifications. The following committee was also ap- 
pointed to report on the proposed changes in the M. C. B. Rules 
of Interchange: George Thompson, New York Central Lines, 
chairman; G. F. Laughlin, Armour Car Lines; H. H. Harvey, 
Chicago, Burlington & Quincy; J. M. Borrowdale, Illinois Cen- 
tral, and C. J. Wymer, Chicago & Western Indiana. 

General Foremen's Association. — At a joint meeting of the 
executive committees of the International Railway General Fore- 
men's Association, the American Railway Tool Foremen's Asso- 
ciation and the Supplymen's Associations, held at the Hotel Sher- 
man, Chicago, December 18, 1912, it was decided to hold the ne.xt 
convention of the International Railway General Foremen's 
Association, in Chicago, July 15-18, 1913, at the Hotel Sherman. 
This is one week earlier than usual; the Tool Foremen's Asso- 
ciation will meet the following week, at the same place, and the 
exhibitors will thus find it possible to use the same exhibit for 
both associations. 



Duluth & Iron Range, presented a paper on locomotive counter- 
balancing at the November meeting. This paper was largely 



Railway Business Association. — The annual business meet- 
ing of this association was held on December 19; the report 
of President George A. Post indicated very satisfactory de- 
velopments from the efforts of the association in favor of a 
policy permitting adequate railway revenue. Mr. Post was 
re-elected president. Approximately a thousand members and 
guests were present at the annual dinner in the evening. The 
speakers of the evening were James J. Hill and the Hon. W. L. 
MacKenzie King. The former spoke on the need of greater 
railway facilities for the proper commercial development of the 
country and presented striking statistics in connection with the 
capitalization of the railways in this country and abroad. Mr. 
King, formerly Minister of Labor of Canada, explained the 
origin and results of the Canadian industrial disputes investi- 
gation act which has now been in operation for practically six 
years. 

American Society of Mechanical Engineers. — At the annual 
meeting in New York, December 3-6, the following officers 
were elected for the ensuing year : President, W. F. M. Goss, 
dean of the Engineering School, University of Illinois; vice- 
presidents, James Hartness, J. E. Moultrop and H. G. Stott ; 
managers, W. B. Jackson, H. M. Leland and Alfred Noble; 
treasurer, W. H. Wiley. The members of the society at the 
L^niversity of Illinois, w'ith the heads of the engineering de- 
partments, gave a dinner to Dr. Goss on December 13, at the 
L'niversity Club in Urbana, 111., as an expression of their ap- 
preciation of his election to the presidency. On December 18, 
a special engineering convocation was held to permit the gen- 
eral faculty and the students in the college of engineering to 

RAILROAD CLUB MEETINGS 



Next 
Meeting. 



14 



Title of Paper 



Ter 



New Englai 
New York. 
Pittsburgh . 



■i.qht Car Tactics 

17 ;Steel Freight Cars 

17 Pneumatic-Electric Brake 

24 Terminal Car Service 

13 (Lecture on Bermuda 

10 I 

20 I Increased Locomotive Capacity Result: 
from the Use of Superheated Steam.. 



C. L. Fritch.... 
Arthur Hale . . . 
Chas. Lindstrom 

N. A. Camel 

W. M. Prall.... 
S. H. Bowman. 
W. W. Finley.. 

Gilbert E. Ryde 



Secretary. 



Powell. 



n. D. Vought 
Wm. E. Cade. Jr. 
H. D. Vought.... 
J. B. Anderson.. 
F. O. Robinson. . 
B. W. Frauenthal 

Jos. W. Taylor... 



Address. 



Room 13, Windsor Hotel, Montreal, 

95 Liberty St., New York. 

683 .Atlantic Ave., Boston, Mass. 

95 Liberty St., New York. 

■■ ion Station, Pittsburgh, Pa. 

& O. Ry.. Richmond. Va. 

ion Station. St. Louis, Mo. 

390 Old Colony Bldg., Chicago. 



Jantar., 1913. 



AMl'.RK'AN ENGINEER. 



express tlitir aiiprcciatitm nf tlic lumor paid Dean Gnss. .'\ftcr 
several brief addresses, Prof. Ira O. Baker presented to Dean 
Goss an engrossed testimonial signed by representatives of the 
faculty and tlie various engineering organizations at the uni- 
versity. 

Canadian Raikfay Club. — Prof. V. I. Smart, of McGill Uni- 
versity, presented a paper at the November meeting on the 
subject of prevention of accidents. He tabulated a large 
amount of information on casualties in connection with train 
operation and discussed the greater safety to passengers on for- 
eign railways as cotnpared with those in this country. He 
briefly investigated the reasons for this difference in conditions, 
concluding that the form of block system for train operation 
used in Europe is principally responsible for the greater safety. 
He also considered briefly the cost of block signal systems and 
depreciated the relative value of the tnanual control block sys- 
tem. The discussion was confined principally to the methods of 
despatching and forms of signaling. At the December meeting 
the paper presented by S. P. Brown was on the subject of tun- 
neling. It included an extensive discussion of the latest develop- 
ment in building railroad tunnels and all of the more im- 
portant factors to be considered in the engineering and con- 
struction work. 

Railway Storekeepers' Association. — The tenth annual meet- 
ing of this association will be held at the Auditorium Hotel, 
Chicago, May 19-21, 1913. The regular subjects which will be 
considered are as follows : Reducing of inactive and disposing 
of obsolete stock; economy effected by the use of rolling mills 
at railroad scrap docks; marking of M. C. B. couplers and 
parts by manufacturers for identification. What effect, if any, 
has a well organized store department on the operating cost 
of a railroad? Among the topical subjects to be discussed are 
the following; Standard storehouse, standard storehouse cast- 
ing platform, standard oil house and waste storage, standard 
dry lumber sheds, standard stationary storehouse, standard sup- 
ply car, and standard scrap dock and reclaiming machinery. 
These will be exemplified by the necessary drawings arranged 
on a unit basis, so that any road may draw on such standards 
according to its requirements. The following subjects will also 
be considered : Specifications for and the testing of material 
and effect on the storekeepers' stock; the proper method of 
storing, disbursing and handling of ice on railroads; and the 
standard book of rules governing store department practices. 



The follo-ivivg list gives names of secretaries, dates of ne.rt or regular 

meetings, and places of meeting of mechanical associations. 

AiK Brake Association. — F. M. Nellis, 53 State St., tJoston, Mass. 
Convention, May 6-9, 1913, St, Louis, Mo. 

American Railway Master Mechanics' Assoc. — J. W. Tay'or, Old Colony 
building, Chicago. Convention, June 11-13, 1913, Atl.- ntic City, N. J. 

.American Railway Tool Foremen's Association. — A. R. 1 \avis. Central of 
Georgia, Macon, Ga. 

American Society for Testing Materials. — Prof. E. Mi,iburg. University 
of Pennsylvania. Philadelphia, Pa. Annual convent on, June, 1913. 

.^MERICAN Society of Mechanical Engineers. — Calvin ^V. Rice, 29 W. 
Thirty-ninth St., New York. Annual meeting. Di member 3-6, Engi- 
neering Societies' Building, New York. Railroad session, Thursday 
morning, December 5. 

Car Foremen's Association of Chicago. — Aaron K'ine, 841 North Fiftieth 
Court, Chicago; 2d Monday in month, Chicago. 

International Railway Fuel Association.— C. G. Hall, McCormick build- 
ing. Chicago. Convention, May, 1913, Chicago. 

International Railway General Foremen's Association. — William Hall, 
Chicago & North Western, Escanaba, Mich. 

International Railroad Master Blacksmith's Association. — A. L. Wood- 
worth, Lima, Ohio. Convention, August 18, 1913. Richmond, Va. 

Master Boiler Makers' Association.— Harry D. Vought, 95 Liberty St., 
New York. Convention, May 26-29, 1913, Chicago. 

Master Car Builders' Association. — J. W. Taylor, Old Colony building, 
Chicago. Convention, June 16-18, 1913, Atlantic City, K. J. 

Master Car and Locomotive Painters' Assoc, of U. S. and Canada. — A. 
P. Dane, B. & M., Reading, Mass. Convention, Sept 9-12. 1913, 
Ottawa, Can. 

Railway Storekeepers' Association. — J. P. Murphy, Bo.x C. Collinwood, 
Ohio. Convention, May 19-21, 1913, Auditorium Hotel, Chicago, 111. 



Personals 

/( is our desire to ntake^llicse Ci'Ikiiius co'ccr as completely 
as f>ossiblc atl tlie changes that lake place in the mechanical 
departments of the raihvays of this country, and xi.'e shall greatly 
appreciate any assistance that our readers may give us in help- 
ing to bring this about. 

GENERAL 

I'KiiijKKiCK S. 1!k(iwn has been appointed mechanical engineer 
of the Erie, with headquarters at Meadville, Pa. 

H. E. Dalzkll has been appointed cliief of motive power and 
machinery of the Southern Railways of Peru and dependencies, 
witli headquarters at Arcquipa, Peru. 

Lewis D. 1-'rkem.\n has been appointed chief draftsman of the 
Kansas City Southern, with headquarters at Pittsburg, Kan. 
Mr. Freeman was born at Gettysburg, Pa., on July II, 1888, and 
attended the common schools and high school at that place. He 
served an apprenticeship at the Baldwin Locomotive Works, 
Philadelphia, Pa., studied three years at night school, and took 
correspondence school courses in mechanical engineering and the 
air brake. From November, 1909, to March, 1910, he was em- 
ployed as a locomotive inspector by Alfred Lovell, consulting 
engineer. For a short time he was employed as track foreman 
in the Philadelphia erecting shop of the Baldwin Locomotive 
Works, and in June, 1910, he became a draftsman in the office 
of the mechanical engineer of the Baltimore & Ohio, and was 
placed in charge of the design of shop tools and special appli- 
ances for shop improvements, which position he occupied until 
his recent appointment on the Kansas City Southern. 

W. J. ToLLERTON, mechanical superintendent of the Rock Island 
Lines, with office at Chicago, has been appointed general me- 
chanical superintendent of the Rock Island Lines in full charge 

of the mechanical de- 
partment T. Rumney, 
assistant second vice- 
president in charge of 
the mechanical depart- 
ment having resigned, 
his former position has 
been abolished. Mr. 
Tollerton was born in 
1870, at St. Paul, Minn., 
and was educated in the 
public schools, and in 
high school. He began 
railway work as a ma- 
chinist apprentice on the 
St. Paul & Duluth, now 
a part of the Northern 
Pacific, and after a short 
time became a fireman on 
the Omaha Railway. He 
went to the Union Pa- 
cific in 1890 as foreman, 
and afterwards was gen- 
eral foreman. In 1S96 he was appointed master mechanic of 
the Utah division of the Oregon Short Line, and in 1903 was 
made master mechanic of the Idaho, Utah and Montana divisions 
of the same road, with office at Pocatello, Idaho. He went to 
the Rock Island in July, 1S06, as superintendent of motive power 
in charge of lines west of the Mississippi river, with office at 
Topeka, Kan., and was promoted in April, 1907, to assistant 
general superintendent of motive power of the Rock Island 
Lines, with headquarters at Chicago. In May, 1912, his title 
was changed to mechanical superintendent. 

W. L. Kellogg, superintendent of motive power of the Pere 




Tollerton 



52 



AMERICAN ENGINEER. 



\'()L. 87. No. 1. 



Marquette, at Grand Rapids, Mich., has been appointed superin- 
tendent of machinery and equipment of the Missouri, Kansas & 
Texas, with headquarters at Parsons, Kans., succeeding William 
O'Herin. 

\V. E. Ladley, master mechanic of the Chicago & Alton, with 
headquarters at Bloomington, 111., has been appointed super- 
intendent of motive power of the Reid Newfoundland Company, 
with headquarters at St. John's, Newfoundland, effective Janu- 
ary 1. He will have charge of locomotive, marine building and 
repairs, traveling engineers, engineers, firemen and all mechanical 
matters. 

Fred. Mertsheimer, superintendent of motive power and car 
department of the Kansas City, Mexico & Orient, with office at 
Wichita, Kan., has resigned. 

G. E. Perry, master mechanic of the Missouri, Oklahoma & 
Gulf, has been appointed superintendent of motive power, with 
headquarters at Muskogee, Okla., and the former position is 
abolished. 

W. E. Symons has been appointed superintendent of motive 
power of the San Antonio & Arkansas Pass, with headquarters 
at San .-\ntonio, Tex., succeeding G. W. Taylor. 

J. J. Waters has been appointed superintendent of motive 
power of the Pere Marquette, with headquarters at Grand 
Rapids, Mich., to succeed W. L. Kellogg, resigned. 



MASTER MECHANICS AND ROAD FOREMEN OF 
ENGINES 

F. Connolly has been appointed supervisor of locomotive 
operation of the Kansas City Terminal and Kansas divisions of 
the Rock Island Lines, with headquarters at Herington, Kan., re- 
porting to the master mechanic at Horton, Kan. His duties will 
include the divisional work of locomotive operation under the di- 
rection of H. Clewer, general superintendent of locomotive oper- 
ation, as mentioned in the American Engineer for December. 

D. W. Cross has been appointed master mechanic of the 
Toledo, St. Louis & Western, with headquarters at Frankfort. 
Ind., effective January L 

C. C. Hayman has been appointed road foreman of engines on 
the Middle division of the Atchison, Topeka & Santa Fe, with 
headquarters at Newton, Kan. 

David Hopkins has been appointed road foreman of engines 
on the Valley division of the Atchison, Topeka & Santa Fe with 
jurisdiction east of Fresno and including the Sunset Railway. 
His headquarters will be at Fresno, Cal. 

H. O. Inglish has been appointed master mechanic of the 
Texas City Terminal, at Texas City, Tex., succeeding F. A. 
Scott. 

W. E. Maxfield has been appointed master mechanic of the 
Texas & Pacific, with oflice at Big Springs, Tex., succeeding 
C. E. Boss. 

C. C. McCauley has been appointed road foreman of engines 
on the first district Albuquerque division of the Atchison. 
Topeka & Santa Fe Coast Lines, with headquarters at .\1- 
buquerque, N. M., vice C. M. Byrd, assigned to other duties. 

Michael McGraw has been appointed master mechanic of the 
Chicago & Alton, with headquarters at Bloomington, 111., suc- 
ceeding W. E. Ladley, resigned. 

F. J. MoFFATT has been appointed road foreman of the Grand 
Trunk Pacific, with territory from Watrous, Sask., to Wain- 
wright, Alta., including branches, succeeding C. D. Smith. He 
will report to J. R. Mooney, road foreman at Wainwright. 

N. J. O'Connor has been appointed master mechanic of the 
Florence & Cripple Creek, with office at Colorado Springs, Colo. 



S. T. Patterso.v has been appointed supervisor of locomotive 
operation of the Arkansas division of the Chicago, Rock Island & 
Pacific, with headquarters at Little Rock, Ark. He will report 
to the local master mechanic and will carry on the divisional 
work of locomotive operation under the direction of H. Clewer, 
as mentioned in the December issue of the American Engineer. 

Ralph Ramsey has been appointed traveling engineer of the 
Texas & Pacific, with office at Marshall, Tex. 

J. B. Rand.vll has been appointed master mechanic of the 
Louisville, Henderson & St. Louis, and the position of assistant 
master mechanic has been abolished. 

E. ScHULTz, formerly roundhouse foreman of the Chicago & 
Xorthwestern, at Milwaukee, Wis., has been appointed master 
mechanic of the Northern Wisconsin and Lake Shore divisions at 
Green Bay, Wis. 

Christian F. Schraac, road foreman of equipment for the 
Danville district of the Chicago & Eastern Illinois, will have his 
jurisdiction extended over the entire Evansville division. 

William C. Sealy, whose appointment as assistant master me- 
chanic of the Middle and Southern divisions of the Grand Trunk, 
with headquarters at Toronto, Ont., was announced in the Decem- 
ber, 1912, issue of the American Engineer, was born November 29, 
1886, at Stratford, Ont.. and was educated in the public schools 
of his native town and at the Collegiate Institute. He began 
railway work in September, 1902, on the Grand Trunk, and until 
1907 was an apprentice. He was then for one year chargeman, 
and from 1908 to 1909 was erecting shop foreman. He was pro- 
moted to general foreman of the Toronto shops in 1910, which 
position he held at the time of his recent appointment as as- 
sistant master mechanic. 

John L. Smith, acting master mechanic of the Pittsburgh, 
Shawmut & Northern, at St. Marys, Pa., has been appointed mas- 
ter mechanic, effective January 1. 

J. B. Stew.art has been appointed master mechanic of the 
Texas. Oklahoma & Gulf, with office at Bismarck, Okla. 

S. G. Trl-ssell has been appointed assistant road foreman of 
equipment of the Evansville division of the Chicago & Eastern 
Illinois. 

R. E. Wallace has been appointed supervisor of locomotive 
operation of the Chicago Terminal and Illinois divisions of the 
Rock Island Lines, with office at Chicago. He will report to the 
master mechanic at Chicago, and will have charge of the me- 
chanical operation of all engines on those divisions, under the 
direction of H. Clewer, as outlined in our December issue. 

B. L. Wheatley, road foreman of equipment of the Rock 
Island Lines, at Valley Junction, la., has been appointed master 
mechanic of the Southern division, with office at Fort Worth, 
Tex., succeeding H. Clewer, promoted. 

Charles Wilkie has been appointed road foreman of engines 
of the Pere Marquette, with office at Port Huron, Mich. 

C. S. Yeaton has been appointed supervisor of locomotive 
operation of the Oklahoma division of the Rock Island Lines, 
with headquarters at El Reno, Okla., and will report to the 
master mechanic at Chickasha, Okla. He will be in charge of 
the mechanical operation of all engines in service on that division, 
as outlined in the American Engineer for December, in the an- 
nouncement of the appointment of H. Clewer as superintendent 
of locomotive operation. 



CAR DEPARTMENT 

W. M. Ellis, chief car inspector of the Alabama Great South- 
ern, at Birmingham, Ala., has been appointed general foreman 
car repairers at that point. 

Van R. Lewis has been appointed foreman in the freight car 



Ianl'ary, 1913. 



AMI 



ACAN ENCAKV.ER. 



S3 



shops of the Texas & Pacific, at Marshall, Tex., vice G. W. Hor- 
tiin, resigned. 

C. W. Maddox has been appointed chief car inspector and piece 
work supervisor of the Chesapeake & Ohio, with office at Rich- 
mond, Va. 

John McMullen, shop superintendent of the Erie at Bufifalo, 
N. Y., has been appointed mechanical superintendent of the Erie 
and subsidiary companies in charge of the car department, with 
headquarters at Meadville, Pa., succeeding E. A. Wescott, assigned 
to other duties. 

William Miller has been appointed superintendent of the 
Kent car shop of the Eric, succeeding Adam Trautman 
transferred. 

C. S. Simpson has been appointed foreman of the car depart- 
ment of the Missouri, Kansas & Texas, at Smithville, Tex., vice 
S. J. Stephenson, resigned. 

Adam Trautman has been appointed superintendent of the 
Bufifalo car shop of the Erie, succeeding John McMullen, 
promoted. 



SHOP AND ENGINE HOUSE 

J. Alexander has been appointed locomotive foreman of the 
Canadian Pacific at Hardisty, Alta., succeeding E. B. Patterson, 
resigned. 

A. E. Bennett has been appointed locomotive foreman of the 
Canadian Pacific at Eholt, B. C. 

A. W. Clark has been appointed locomotive foreman of the 
Canadian Pacific at Kamloops, B. C. 

B. CoNLEY has been appointed night engine house foreman of 
the Marshall & East Texas, at Marshall, Tex., vice W. Mayes, 
resigned. 

Carl N. Frey, piece work inspector for the Wheeling & Lake 
Erie, has been appointed to a similar position on the Michigan 
Central. 

F. H. Hardesty has been appointed foreman boilermaker of 
the Trinity & Brazos Valley at Teague, Tex. 

G. HiLFRiNK, general foreman of the Pere Marquette, at 
Saginaw, Mich., has been promoted to the position of shop super- 
intendent, with headquarters at the same place, succeeding W. W. 
Scott. 

E. Kennedy has been appointed assistant general foreman of 
the New York Central & Hudson River shops at West Albany, 
succeeding E. V. Williams, promoted. 

Daniel G. Laking has been appointed assistant foreman of 
the Chicago & Eastern Illinois, at Evansville, Ind. 

S. H. Lee has been appointed foreman of locomotive repairs 
of the Chicago, St. Paul, Minneapolis & Omaha, at East St. Paul, 
Minn. 

W. H. Lee has been appointed locomotive foreman of the 
Canadian Pacific at Weyburn, Sask., succeeding P. Walz, re- 
signed. 

John McDowell has been appointed foreman painter of the 
Rock Island Lines at Cedar Rapids, la., succeeding B. D. Mason, 
resigned. 

M. J. McGraw has resigned his position as superintendent of 
the Missouri Pacific shops at Sedalia, Mo., to accept a similar 
position with the Texas & New Orleans, at Houston, Tex. 

W. F. Meadvvay, erecting foreman of the Delaware. Lacka- 
wanna & Western, at Buffalo, N. Y., has been appointed tool 
foreman at that point. 



C. Murphy has been appointed erecting shop foreman of the 
Trinity & Brazos Valley, at Teague, Tex. 

T. II. Nanney has been appointed general foreman of the 
Buffalo & Susquehanna, at Caleton, Pa, 

M. A. O'Leary, gang foreman for the Southern Pacific at 
Roseburg, has been appointed roundhouse foreman on the same 
road at Grant's Pass, Oregon. 

S. J. Penketh, machine foreman of the Pere Marquette at 
Saginaw, Mich., has been appointed erecting foreman of the 
Delaware, Lackawanna & Western, at lUiffalo, N. Y., succeeding 
W. F. Meadway. 

D. L. Ringler, foreman of the erecting shop of the Trinity & 
Brazos Valley at Teague, Tex., has been appointed night round- 
house foreman. 

W. W. Scott, shop superintendent of the Pere Marquette, at 
Saginaw, Mich., has been appointed general foreman of the Dela- 
ware, Lackawanna & Western, at Buffalo, N. Y. A sketch of 
Mr. Scott's career was given in the January, 1912, issue of the 
American Engineer. 

E. V. Williams has been appointed general foreman of the 
New York Central & Hudson River shops at West Albany, suc- 
ceeding T. H. Leonard, resigned. 

Harry Working has been appointed assistant engine house 
foreman of the Atchison, Topeka & Santa Fe, at Cleburne, Tex. 



PURCHASING AND STOREKEEPING 

I^ A. BusHNELL, purchasing agent of the Spokane, Portland & 
Seattle, at Portland, Ore., has been appointed assistant purchasing 
agent of the Great Northern, with headquarters at St. Paul. 
Minn. 

W. G. Phelps, chief clerk to the second vice-president of the 
Pennsylvania Lines West of Pittsburgh, has been appointed as- 
sistant purchasing agent, with headquarters at Pittsburgh, Pa. 

The office of H. W. Davies, purchasing agent of the Norfolk 
Southern, at Norfolk, Va., has been abolished, and Mr. Davies 
has been assigned to other duties. 



Boston Employment Bureau.— The National Metal Trades 
Association of Boston shows that in the three months ending 
with September there were 1,070 applications and 509 new regis- 
trations. The number of men sent out was 455, out of which 225 
were hired. 

Pure Drinking Water. — The Chicago, Burlington & Quincy 
has arranged to send Dr. D. J. Evans, medical examiner for the 
company, over the lines of the system for the purpose of in- 
specting water and ice used in the passenger coaches, dining cars 
and station restaurants. He will also investigate the sanitary 
conditions along the line. 

Motor Car Service in Bavaria. — In Bavaria the administra- 
tion which operates the railways maintains also an automobile 
service on 53 routes permanently, and on eight more during the 
summer, carrying passengers and mail and parcels. The service 
has been profitable, the expenses per motor car mile being 15 
cents and the earnings nearly 20 cents, and the net for all the 
lines amounting to $88,000. 

Trespassers in Texas. — From a report of H. G. Askew, sta- 
tistician for the Texas railways, it is shown for the year ending 
June 30. 1912, a total of 159 trespassers were killed and 232 were 
injured on 32 roads representing 90 per cent, of the total railway 
mileage in the state. This is an increase of 31 trespassers killed 
and 58 injured. The claims paid for 1912 were $2,871,496 as 
against $1,847,701 for the fiscal year 1908. 



54 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



New Shops 



Supply Trade Notes 



Anx -\rbor. — X'ew sliops and an engine house will be erected 
at Owosso, Mich., at an estimated cost of $300,000. 

Atchison. Topek.\ & S.\nt.\ Fe. — New shops and terminals, 
including car shops, engine house, boiler, machine and blacksmith 
shops and other buildings, will be built at Albuquerque, N. M., 
at an approximate cost of $1,500,000. .\ 36-stall engine house 
with shops and passenger station will be built at Gallup, N. M. 
A wheel shop will be added to the shop at San Bernardino, Cal., 
at an approximate cost of $11,000. 

Boston & M.\ine. — The list of tools for the Billerica, Mass., 
shops has been published. The list requires an early delivery, so 
that the shop may be in operation by next July. 

CANAm.\y Northern. — New shops will be built in the vicinity 
of Toronto, Ont., which will employ about 300 men. It is re- 
ported that $2,000,000 will be spent for shops in the middle 
West, probably in Saskatoon, Sask. New terminals will be built 
at Port Mann, B. C, which will consist of 60 miles of freight 
yard tracks, extensive repair shops, a 20-stall engine house, 
freight sheds, and several auxiliary buildings. 

Can.^dian Pacific. — Additions to the West Toronto, Ont., 
shops are under construction. 

Carolina, Clinchfield & Ohio. — Large machine and car shops 
will be erected at Elkhorn, Ky. 

Central of New Jersey. — .^n engine house will be built at 
Cranford, N. J., and plans are being considered for the con- 
struction of an engine house in Jersey City. 

Chicago, Milwaukee & Puget Sound. — The plans for the im- 
provement of the shops at Tacoma, Wash., have been com- 
pleted. 

Chicago, Milwaukee & St. Paul. — It is reported that the 
blacksmith and tank shops at Deer Lodge, Mont., will be im- 
proved and enlarged. 

Chicago, Rock Island & Pacific. — A boiler house and engine 
house will be erected in Chicago. Bids are being received. 

Cleveland, Cincinnati, Chicago & St. Louis. — Contract for a 
six-stall roundhouse at Cairo, 111., has been awarded. 

Cleveland, Cincinnati, Chicago & St. Louis. — It is reported 
that car shops will be erected at Bellefontaine, Ohio. 

Elgin, Joliet & Eastern. — Work has been started on the loco- 
motive shops at East Joliet, 111. 

Illinois Central. — It is reported that the shops at East St. 
Louis, 111., will be enlarged. 

Michigan Central. — Large additions to the shops at Detroit, 
Mich,, will soon be made. 

Oregon Short Line. — The car shops at Pocatello, Idaho, which 
were destroyed by tire a few weeks ago are being rebuilt. The 
shops will also be enlarged in the spring. A four-stall engine 
house will be built at Flatfoot, Idaho. 

Pittsburgh & Lake ERiE.^Bids have been received for the 
erection of the new shop at McKees Rocks, Pa. 

Pittsburgh, Ft. Wayne & Chicago. — The machine shop at 
Ft. Wav-ne, Ind., is being remodeled and enlarged. 

Southern Pacific. — It is reported that new shops will be 
erected at Newark, Cal. 

St. Louis, Brownsville & Mexico. — A repair shop is being 
built at Kingsville, Tex. 

Texas & P.\cific. — .\ site has been purchased in New Orleans, 
La., for terminal facilities. 



Marvin F. Wood, general sales manager of the \'an Nest 
Company, New York, has resigned. 

The name of the Dearborn Drug & Chemical Works has been 
changed to Dearborn Chemical Company, 

The offices of Clement F. Street, Schenectady, N. Y., have 
been moved to 30 Church street, New York. 

H. T. .Armstrong has been placed in charge of a branch office 
of the Davenport Locomotive Works in the First National Bank 
building, Cincinnati, Ohio. 

The Pullman Company will raise the salaries of its clerical 
force January 1 by amounts ranging from two to 12 per cent. 
The increase will amount to $300,000 per year. 

The Oxweld Acetylene Company removed its general office in 
Chicago on December 16, from the Peoples Gas building, to its 
new works at Thirty-sixth street and Jasper place. 

.A. B. Chadvvick, superintendent of the Armour car shops, 
Meridian, Miss., has resigned to become manager of the shops 
of the Grip Nut Company, Chicago, effective January 1. 

L. H. Mcsker, manager of the St, Louis branch of Manning. 
Maxwell & Moore, Inc., has resigned to take a similar position 
with the Ferro Machine & Foundry Co., Cleveland, Ohio. 

.A. E. Crone, formerly storekeeper of the New York Central 
& Hudson River, at Depew, N. Y., has been made supply agent 
of the Buffalo Brake Beam Company, Buffalo, N. Y., with office 
in that city. 

The Western Electric Company, Chicago, has declared an extra 
dividend of $2 on its common stock in addition to the regular 
quarterly dividend of $2 per share, payable December 31 to stock 
of record December 24. 

H. E. Lavelie, formerly with the Standard Paint Company, 
has been made selling and mechanical representative of the Auto- 
matic Ventilator Company, New York, for the middle western 
states, W'ith office in Indianapolis, Ind. 

John J. Swan, formerly manager of the New York office of 
the Chicago Pneumatic Tool Company, and later mechanical en- 
gineer in the compressor department of that company, has re- 
signed to go to the Oil Power Engineering Corporation, New 
York. 

The Baldwin Locomotive Works, Philadelphia, Pa., report 
that they have a greater working force in their various plants 
than ever before. 19,250 employees being enrolled at the Eddy- 
stone, Lewistown and Philadelphia works. The new erecting 
shop at Eddystone is now in full operation. 

The H. W. Johns-Manville Company, New York, has opened 
a branch office at il'/z South Broad street. Atlanta, Ga., in charge 
of C. S. Berry as manager. To facilitate delivery in the South 
a stock of roofings, pipe coverings and other J.-M. asbestos, mag- 
nesia and electrical products is carried at that point, 

F. M. Whyte has been elected vice-president of the Hutchins 
Car Roofing Company, with offices in New York. Mr. Whyte 
for many years was general mechanical engineer of the New 
York Central Lines, and for the past tw^o years has been gen- 
eral manager of the New Y'ork Air Brake Company. 

Fred Coe Taylor, chief engineer of the Conley Frog & Switch 
Company, Memphis, Tenn., has resigned to go to the H. W. 
Johns-Manville Company. New York, as manager of its insula- 
tion department, with office in St. Louis, Mo. J. W. Buzick, 
assistant engineer of the Conley company, succeeds Mr. Taylor. 

Henry Hess has sold his stock holdings in the Hess-Bright 
Manufacturing Company. Philadelphia. Pa., makers of ball bear- 
ings, to the Deutsche Waflfen & Munitionsfabriken, Berlin, Ger- 



jANlAkV, 1913. 



AMERICAN ENGINEER. 



55 



many, aiul lias resigned liis pusitiuii lu dcvutc liimsclf tu his 
utlicr interests. The controlling ownership of the company re- 
mains in Anicrica in the hands of F. B. Bright, president. 

Charles W. Beaver has been inade manager of the chain block 
department of the Yale & Towne Manufacturing Company, New 
York, succeeding R. P. Hodgkins, resigned. Mr. Beaver has 
been connected with the chain block department of this company 
for a number of years, first as salesman and later as assistant 
nuina(;er. I'nr the past two years lie has represented the company 
in luirupe. 

The I.elii'n Company, Chicago, manufacturers of protective 
pr<iducts. has jvist completed a large addition to its roofing and 
insulating mill at Forty-fifth street and Western avenue, Chicago. 
The output of the concern has been practically doubled by recent 
improvements. Tlic company is now furnishing its Per-Bona 
insulating paper for the 3,000 llarriman Lines refrigerator cars 
recently ordered. 

The Pullman Company now has approximately 12,000 men on 
its payroll in the manufacturing department, as compared with 
an average of 7.645 in the last fiscal year, of which 3,000 are 
working overtime. The freight car department is running at 
about 75 per cent, of its capacity, with orders for about 14.000 
cars on the books. The passenger car department is running 
at nearly full capacity. 

The Vandorn & Dutton Company, Cleveland, Ohio, has in- 
creased its space and facilities for the manufacture of its Hard 
Service portable electrically operated drills and reamers by dis- 
posing of its electric department in which armature, field and 
induction motor coils for motors for railway and mill service 
were produced. The facilities pertaining to motor repairs, arma- 
ture, field and induction motor coils have been taken over liy the 
Cleveland Coil & Manufacturing Company. 

For a quarter of a century the general office and Chicago 
laboratories of Robert \V. Hunt & Co. have been in the Rookery. 
Owing to inability to secure in that building the necessary space 
m which to conduct their very largely increased business, the 
offices and laboiatories were moved on December 1 to the twenty- 
second floor of the Insurance Exchange building, Jackson boule- 
vard, between Sherman street and Fifth avenue. 

Joseph M. Brown, who has been engaged in the railway supply 
business under the name of Joseph M. Brown Company, has 
taken a partner and incorporated under the name of Brown- 
Lewis Railway Supply Company. The new company will con- 
tinue the representation of the several companies previously 
handled by Mr. Brown, in addition to the high-speed tool steel 
of the Newman-Andrew Company, of New York, importers of 
the "Toledo brand" of tool steel. The latter will be handled 
by Mr. Brown's partner, James S. Lewis, who has been con- 
nected with the Charles G. Stevens Company, and has bad many 
years of experience in tool steel business. 

The reorganization committee of the Allis-Chalmers Company. 
Milwaukee, ^Vis., has called a third assessment of $3 on the com- 
mon stock and $6 on the preferred stock. The assessment is 
payable January 15. There still remains to be paid $4 on the 
common and $8 on the preferred. The court has ordered that 
the foreclosure sale of the Allis-Chalmers properties take place 
February 3. Up to December 13 there had been deposited under 
the plan of reorganization $10,458,000 first mortgage 5 per cent, 
bonds, or 93 per cent, of the outstanding issue, $14,146,500 — 7 per 
cent, cumulative preferred stock, or 88 per cent, of the outstand- 
mg issue, and $17,215,600 of the common stock, or 86 per cent, of 
the outstandmg issue. 

\y. P. Steele has been appointed assistant to the president of 
the American Locomotive Company and will perform the duties 
heretofore assigned to him in addition to such other duties as 
the president may direct. Mr. Steele entered the service of the 
Boston & Lowell, now a part of the Boston & Maine, in 1880. He 



occupied various positions in the shop, and in firing, running and 
other classes of locomotive service until 1901. b'or the next six 
years he was associated with railway supply concerns which were 
interested in locomotive development and in 1907 entered the 
engineering department of the American Locomotive Company as 
an assistant to the vice-president in charge of design. This posi- 
tion he held until the time of his appointment as noted above. 

J. 15. Fnnis has been appointed chief mechanical engineer of 
the .\mcrican Locomotive Company, with headquarters at New 
York. He will perform the duties formerly assigned to the vice- 
president in charge of engineering with the exception that the 
chief engineer will report directly to the president on construction 
and shop engineering matters. Mr. Ennis became identified with 
the engineering department of the Rogers Locomotive Works, at 
Paterson, N. J., in 1895. Later he was connected in a similar 
capacity with both the Cooke Locomotive Works, of Paterson, 
N. J., and the Schenectady Locomotive Works, Schenectady, 
N. Y. He has been connected with the engineering department 
of the American Locomotive Company at the New York office 
ever since its organization. 

William Miller, president of the Monarch Pneumatic Tool 
Company, has resigned, effective December 31, and has accepted 
the vice-presidency of the Pyle-National Electric Headlight Com- 
pany, with offices in the Karpen building, Chicago. Mr. Miller 
began his apprenticeship in the Hannibal & St. Joseph shops at 
Hannibal, Mo., in 1881, and in 1885 was journeyman with the 
Missouri, Kansas & Texas at Hannibal. He was with the 
Wabash at Moberly, Mo., in 1886, and the following year was 
employed by the Denver &. Rio Grande at Denver, Colo. He 
becaine shop foreman of the St. Louis & San Francisco at 
Springfield, Mo., in 1889 ; general foreman of shops of the 
Colorado Midland at Colorado City, Colo., in 1900; master me- 
chanic of the Terminal Railroad .Association of St. Louis in 
1904, and was appointed assistant superintendent of motive power 
of the Denver & Rio Grande in 1905. He went to the Western 
-Maryland as superintendent of motive power and car depart- 
ment at Union Bridge, Md., in 1907, and in 1908 entered the 
commercial field as vice-president of the Adreon Manufacturing 
Company, with offices at Chicago. Mr. Miller became president 
of the Monarch Pneumatic Tool Company and vice-president of 
the Standard Railway Equipment Company in 191L 

H. F. I'all has opened an office in the Hudson Terminal build- 
ing. 30 Church street. New York, as a special consulting engi- 
neer. Mr. Ball entered the service of the Pennsylvania Railroad 
as an apprentice at Altoona, Pa., in 1884. Four years later he 
entered the drafting room at Altoona, and in 18S0 was appointed 
chief draftsman of the car department of the Lake Shore & 
Michigan Southern. Two years later he was placed in charge of 
the car shops at Cleveland, as general foreman, and in 1894 was 
appointed general car inspector. Five years later he was made 
mechanical engineer of the Lake Shore, which position he held 
until his promotion to the position of superintendent of motive 
power in February, 1902. In 1906 he left the Lake Shore to ac- 
cept the vice-presidency of the American Locomotive Automobile 
Company; a few months later his jurisdiction was extended over 
the American Locomotive Company as vice-president of engi- 
neering. This position he resigned a short time ago, as an- 
nounced in our issue of December, 1912. Mr. Ball's tenure of 
office, as vice-president of engineering of the American Loco- 
motive Company has been coincident with some of the most 
important improvements made in locomotive construction, as well 
as the great increase in power and weight wdiich characterize the 
present day locomotive. It covered such radical changes in de- 
sign, as a substitution of the Walschaert for the Stephenson 
valve gear, the use of superheated for saturated steam, and the 
successful development of the Mallet locomotive. Mr. Ball was 
president of the Central Railway Club in 1900 and of the Amer- 
ican Railway Master Mechanics' Association in 190S-6. 



56 



AMERICAN ENGINEER. 



Vol. 87, No. 1. 



Catalogs 



Pipe Unions. — A leaflet being sent out by the Jefferson Union 
Company, Lexington, Mass., briefly draws attention to the fact 
that this company is a specialist on unions and makes nothing 
else. The Jeff^erson union is illustrated in several styles. 

Power Plant Equipment. — Schutte & Koerting Company, 
Philadelphia, Pa., is issuing a twenty-page catalog in which vari- 
ous pieces of apparatus used in the power house are illustrated 
and briefly described. This includes injectors, condensers, various 
types of valves, furnace blowers, automatic eductors, oil firing 
system and chimney ventilators. 

Coal Conveyors and Industrial Railways. — Two pamphlets 
have been issued on the Hunt noiseless coal conveyor and the 
Hunt industrial railways, by the C. \V. Hunt Company, New 
York. They contain illustrations of the various types of coal 
conveyors and automatic dumpers, with a description as to their 
applications and a very complete description of industrial rail- 
ways. 

Electric Testing Laboratories. — A leaflet issued by the Elec- 
tric Testing Laboratories, Eightieth street and East End ave- 
nue, New York, briefly outlines the work that this company is 
prepared to undertake. This includes the preparation of speci- 
fications and the inspection and testing of all kinds of electric 
apparatus. The tests are made either in the laboratory or at 
the manufacturer's works. Tests of equipment in use in any 
part of the country will also be undertaken. 

Motors and Generators. — Adjustable speed, small sized, direct 
current motors in sizes from 1/3 to 32 horsepower, form the sub- 
ject of bulletin No. 158 from the Crocker-Wheeler Company, 
Ampere, N. J. These are fully illustrated and described and 
several applications to machine tools are shown Bulletin No. 
159 from the same company is devoted to the subject of alternat- 
ing current generators of SO k. v. a., or larger, capacity. These 
are designed for both two and three phase circuits and are fully 
illustrated. 

Chucks. — The Skinner Chuck Company, New Britain, Conn., 
has issued a new catalog and price list which supersedes all pre- 
vious publications from this company. In it is illustrated and 
described a complete line of independent, universal and combi- 
nation lathe chucks, as well as drill chucks, planer chucks, face 
plate jaws, drill press vises and reamer stands. With the illus- 
tration of each style there appears a table of dimensions giving 
complete information on the dimensions of details for each size 
of chuck. A telegraphic code with a word for each size of each 
type of chuck is included. 

Hose Coupling. — Bulletin No. 303 from the Thomas H. Dal- 
lett Company, York and Twenty-third streets, Philadelphia, Pa., 
is devoted to a complete illustrated description of the Dallett 
quick action hose coupling. This coupling is made of hard 
bronze with no projecting pieces to catch when the hose is 
trailed on the ground. It is not only designed for rapid con- 
necting and disconnecting, but is intended especially to give a 
positive air tight joint under all conditions and to remain 
coupled in any position of the hose. Other accessories for air 
hose are briefly mentioned in the same catalog. 

Steam Turbines. — A 48-page booklet recently issued by the 
De Laval Steam Turbine Company, Trenton, N. J., fully illus- 
trates and describes the velocity stage type of turbine which is 
built in sizes up to 600 horse power, and is suitable for direct 
connection to centrifugal pumps, blowers or small generators. 
This booklet outlines the factors effecting the suitability of 
different types of turbines for different services, the methods 
of velocity staging for small turbines and the practical con- 



siderations of material and design. The velocity stage type 
turbine as built by this company has several distinguishing fea- 
tures. The catalog is fully illustrated. 

Acetylene Generators. — A small leaflet issued by the Alex- 
ander K. Milburn Company, Baltimore, Md., briefly describes 
various types of acetylene gas generators to be used in connec- 
tion with lighting or welding outfits. These are shown both in 
portable and stationary forms with lights of practically any de- 
sired candle power attached. The portable machines are entirely 
automatic and one type of 500 candle power size is shown as 
arranged for a hand light. A portable oxy-acetylene welding 
outfit is shown, as is also a new oxy-acetylene generator which 
utilizes waste steam to generate the gas. This company has 
manufactured over 70,000 acetylene generators. 

Welding, Cutting and Brazing. — The Northwestern Blau-Gas 
Company, St. Paul, Minn., has issued a 40-page pamphlet illus- 
trating and describing the ways in w-hich Blau gas may be used 
for welding, cutting and brazing. Blau gas is a new gas invented 
by Hermann Blau, a German, and is exceptionally well adapted 
for welding, cutting and brazing purposes. It is a compressed 
liquefied distillation gas produced from mineral oils. In the 
process of manufacture it is reduced to 1/400 of its volume and 
all poisons and impurities are removed. One cubic foot of ex- 
panded gas w'ill produce 1,800 B. t. u. .\mong the illustrations 
are shown repairs to heavy gear wheels, automobile chassis, pro- 
peller blades, crank shafts and the cutting of steel girders. 

Electric Drills. — Three bulletins issued by the Chicago 
Pneumatic Tool Company, Fisher building, Chicago, describe 
the latest development in portable electric drills. One is de- 
voted to heavy duty electric drills for alternating current, which 
are built in sizes ranging from ^ in. to 2 in. capacity. The 
construction and equipment of each of these is fully illustrated 
and described. Another bulletin is devoted to similar infor- 
mation on heavy duty electric drills for direct current which 
are furnished in sizes covering the same range. The third 
bulletin is devoted to drills which will operate on either direct 
current or single phase alternating current. These are furnished 
in sizes suitable for holes of from 3/16 in. to 1% in. diameter 
in metal. General specifications are given for each size. 



Passenger Traffic in Japan. — The gross earnings of the 
Japanese railways are 55 per cent, from passengers and 45 per 
cent, from freight, as compared with 25 per cent, from pas- 
sengers and 75 per cent, from freight in the LTnited States. — 
Erie Railroad Employees' Magazine. 

Swiss Railway Earnings. — The receipts of the Swiss state 
railways for 1911 were as follows: Passenger traffic, $15,001,890; 
freight trafiic, $21,263,988; other receipts, $1,458,926, a total of 
$37,724,804. Expenditures were $22,664,762, making a balance in 
favor of the government of $15,060,042. 

Physical Valuation of the Lehigh Valley. — As a result of 
the physical valuation on the Lehigh Valley it is shown that the 
company's property used for transportation is worth $300,000,000, 
which amounts to $159,300,000 surplus for the stockholders, or a 
percentage value of 236 for the shares. 

Maintenance Costs on Nebraska Railways. — Engineering 
and superintendence on Nebraska railways cost $1,034.67 per 
roadway mile and $810.15 per track mile, or 2.16 per cent, of 
the total value of roadway, equipment, etc. These figures are 
from the report of the Nebraska State Railway Commission. 

Engineman Imprisoned for Negligence. — In Germany, last 
June, an engineman overran a signal set against him and 
caused a collision by which three persons were killed and 28 
injured, some of them severely. The criminal court at Leipsic 
tried him for criminal negligence and sentenced him to 15 months' 
imprisonment. 



February, 1913. 



AMERICAN ENGINEER. 



57 



Engineer 

"The Railway Mechanical Monthly- 

Uncluding the Railway Age Gazette "Shop Edition.") 

Published on the First Thursday of Every Month, by the 

SIMMONSBOARDMAN PUBLISHING COMPANY, 

83 Fulton Street, New York, N. Y. 

CHICAGO: Transportation Bldg. CLEVELAND: Citizen's Bldg. 

LONDON: Queen Anne's Chambers, Westminster. 

EowAiD A. SiUMONS, President. Henry Lee, Secretary. 

L. B. Sherman, Vice-President. A. E. Hooven, Business Manager. 

The address of the company is the address of the officers. 

Roy V. Wright, Editor. R. E. Thayer, Associate Editor. 

E. A. Averill, Managing Editor. A. C. Loudon^ Associate Editor. 

George L. Fowler, Associate Editor. 

Subscriptions, including the eight daily editions of the Railway Age 
Gatette published in June in connection with the annual conventions of 
the Master Car Builders' and American Railway Master Mechanics' associa- 
tions, payable in advance and postage free: 

United States, Canada and Mexico $2.00 a year 

Foreign Countries (excepting daily editions) 3.00 a year 

Single Copy 20 cents 

Entered at the Post Office at New York, N. Y., as mail matter of the 
second class. 

WE GUARANTEE, that of this issue 4,125 copies were printed: that of 
those 4.125 copies, 3,760 were mailed to regular paid subscribers and 125 were 
jyrovided for counter and news companies' sales; that the total copies printed 
this year to date were 10,276 copies — an average of 5,138 copies a month. 

Volume 87. February 1913. Number 2. 



CONTENTS 

EDITORIALS: 

Car Department Competition 57 

Exhibits Open During the Evening 57 

Moving Pictures and Fuel Economy 57 

The Finishing Shop 58 

New Y'ork Central Steel Coaches 58 

Air Brake Hose 58 

Jacobs-Shupert Boiler Tests 59 

New Books 60 

COMMUNICATIONS: 

The Advertising Pages 62 

Defective Box Cars 62 

Equivalent Heating Surface 62 

Tire Turning Record 62 

GENERAL: 

Tests of Jacobs-Shupert Boiler 6Z 

Moving Pictures in Railway Educational Work 67 

Curves of Locomotive Operation 68 

Tests of Spring Steel 70 

The Division Master Mechanic 70 

Superheater and Feed Water Heater 71 

Tabular Comparison of Recent Locomotives 73 

New Design of Trailer Truck 74 

Taking Up Latetal Play 74 

SHOP PRACTICE: 

Machine Shop Kinks 75 

Driving Box Kinks 75 

Iron Rack for Short Lengths 76 

Replacing a Driver Spring on a Mallet 76 

The Bulldozer in Railway Shops 77 

Apprentice Schools on the Erie 80 

Shop Kinks 81 

Milling Attachment for Lathes 84 

Shop Hospital Room 84 

Miscellaneous Shop Kinks 85 

CAR DEPARTMENT: 

Caboose Laws 87 

A Collapsible End Construction for Passenger Equipment 87 

New York Central Lines Steel Coaches 89 

The Electro-Pneumatic Brake 95 

Mirror for Inspecting Arch Bars 96 

Truck Equalizer Design 96 

Specifications for Postal Car Lighting 97 

NEW DEVICES: 

Horizontal Drilling and Boring Machine 99 

Shaper for Driving Boxes 100 

A New Design of Car Coupler 101 

Automatic Cylinder Cock 101 

Pries Outside Metal Car Roof 101 

Improved Rod Brass 102 

Pneumatic Drill Press Clamps 103 

Device for Securing Hand Holds 103 

Compound Locomotive Air Pump 104 

Car and Truck Locking Device 104 

NEWS DEPARTMENT: 

Notes 105 

Meetings and Conventions 1 06 

Personals 107 

New Shops 108 

Supply Trade Notes 109 

Catalogs 110 



Q Remember tliat the car department compe- 

tition, which was announced in our issue 
epar men ^£ December, 1912, and January, 1913, will 

Competition close on February 15, and that all manu- 

scripts must be received by that time. A prize of $50 will be 
given for the best article on a car department subject of spe- 
cial interest to our readers. Papers, not awarded the prize, but 
accepted for publication, will be paid for at our regular space 
rates. Mail your contribution at once. 



Exhibits Open Among the reasons in favor of keeping the 
_^ . exhibits at the Atlantic City conventions 

During the i • ^i i 

open durmg the evening are : the opportu- 
Evening ^^y f,-,;. ^.^ exhibitor to obtain a greater 

benefit from his exhibit and a better return on the money in- 
vested in it ; a chance, for the members of the association to 
more fully inspect the exhibits, to do so with less haste and 
witli an opportunity of talking with the manufacturer or his 
representative without constant interruption ; a source of attrac- 
tion which will bring everyone connected with the conventions 
to the pier during the evening, a result which is greatly to be 
desired from every standpoint; an increase in the number of 
railway men in other departments who will visit the exhibits 
for but one or two days, and a bigger, better and more worth 
while exhibit in every way. What are the objections to a trial 
of the idea? 



Moving Pictures Prominent among the problems which con- 
front motive power officers is that of fuel 
and Fuel j • i ■ r 

economy, and various plans are m force 

Economy q^ have been tried out on different roads 

in the effort to reduce fuel consumption and eliminate waste. 
In some cases a special branch of the motive power department 
has been inaugurated to deal with economy in fuel and sup- 
plies in general, the most recent road to adopt this system be- 
ing the Rock Island. It can scarcely be questioned that the 
most satisfactory method of instructing firemen in the proper 
methods of performing their work is by individual instruction, 
but as a rule conditions will not permit this to be done. The 
question of proper instruction along these lines seems to have 
been simplified to a very material extent on the Union Pacific 
by the use of moving pictures, as described elsewhere in this 
issue, and the results obtained should be encouraging, not only 
to those directly connected with the work, but also to motive 
power officers in general. 

Choosing at random from the numerous important points 
which might be considered, the condition of the fire when a 
locomotive is brought into a terminal is worthy of attention. 
It is astonishing how many firemen, considered to be experi- 
enced, will bring in fires banked high with fresh coal, by far 
the greater part of which must go into the cinder pit as waste. 
This leads directly to the waste of steam by popping, a point 
brought out by the moving pictures in a most impressive way. 
It is difficult at any time to impress on hostlers and others hav- 
ing to do with the handling of locomotives at terminals, that 
there is no need of keeping the steam pressure of locomotives, 
while they are in or about the engine house, constantly at the 
blowing off point. When a locomotive comes in with a bright, 
hot fire and requires only enough steam pressure to work it 
into the engine house, either the surplus steam must escape 
through the pops, or the boiler must be cooled. In an effort 
to cool the boiler, the blower is turned on hard with the fire 
door open and probably an injector is started. In nine such 
cases out of ten, whether or not the tubes were dry on arrival, 
they will be leaking badly when the locomotive reaches the en- 
gine house. There are cases of leaky boiler tubes without num- 
ber that can be directly traced to the ash pit handling, and the 
only way to improve such conditions is to instruct the men 
in the proper methods. To obtain satisfactory results the in- 



58 



AMERICAN ENGINEER. 



\^0L. 87, No. 2. 



struction should not stop after one lesson, but be continued 
periodically, and moving pictures seem to offer an easy and 
effective means of doing this. 



T,. When a locomotive leaves the shop after 

1 he , ... . . 

heavy repairs it is not, in most cases, im- 

inis ing mediately ready for service, and often the 

Shop work that is to be done on defects de- 

veloped during the breaking in runs will hold it for two or 
three days longer before it can be safely delivered for the use 
of the transportation department. If the shop is working ef- 
ficiently and on a schedule, the return of these locomotives that 
are being broken in, for some minor work, interferes with the 
routine and may result in an aggravating delay in linisliing 
other locomotives. Again, there is much work required just 
before the engine goes out, such as the re-application of piping, 
putting in cab fittings, painting, attaching the tender, filling the 
boiler and firing up. which does not require the facilities of the 
main shop and during busy times it should not be occupying 
room in the erecting shop. When the roundhouse is adjacent to 
the shop it has been the practice to make these repairs there, 
but a large shop requires the constant use of several pits for 
this purpose with the necessity of the men going back and forth, 
to the main shop, as the roundhouse forces could not be ex- 
pected to do this finishing work, and the result, while an im- 
provement, is not altogether satisfactory, especially where a 
roundhouse foreman needs all of the pits that he has. The best 
solution is the building of a separate small shop adjacent to the 
erecting shop where the pits are provided and used entirely for 
this finishing work, and several of the larger shops are finding 
this arrangement most satisfactory. 

The most recent instance of this kind, is the erection of such 
a building at the Scranton shops of the Delaware, Lackawanna 
& Western. In this case, it is located directly across the trans- 
fer table from the main erecting shop and has four pits. It is 
of a structure in keeping with the remainder of the plant, has SO 
ft. concrete pits and a floor of creosoted wooden blocks. Smoke 
jacks are installed at both ends of each pit and all finishing 
work and repairs reported by the engineer after the breaking in 
trip, as well as the attaching of the tenders, etc., is performed 
here. It is heated with steam, piped throughout for hot water 
and compressed air, and lighted with electricity. 



New York '^ design of steel passenger cars prepared 

bv the mechanical department of the New 
Central Steel -i- i /- ^ i t ■ i • 

1 ork Central Lines working in conjunction 

Coaches ^^jth the builders, is especially noticeable in 

two particulars. One is the exceptional thoroughness of the in- 
sulation and the other, the very strong end construction. Great 
difficulty has been experienced in keeping steel passenger cars 
at a comfortable temperature in severe winter weather and the 
drain on the locomotive for heating the cars has been greatly in- 
creased at just the time that more steam is needed for pro- 
pulsion. While it is possible to properly heat these cars by put- 
ting in a large radiation surface and supplying it with sufficient 
steam, the better way is to prevent, as far as possible, the 
transmission of the cold air to the interior of the car or the 
loss of heat to the outside. Where there is a continuous metal 
connection between the inside and the outside of the car body, 
the transfer of the heat and its dissipation on the outside sheath- 
ing is very rapid, but where the continuity of such a metal 
path is broken with even a thin sheet of non-conductor the 
loss will be greatly decreased. In the New York Central cars 
an effort has been made to avoid all continuous metallic con- 
nection between the inside and the outside, and practically with- 
out exception, the effort has been successful. Furthermore, a 
sheet of insulation is secured to the back of the outside sheath- 
ing and another heavier one on the back of the inside sheathing 
or finish. As a fiirtlicr preventive the circulation of air be- 



tween the parts of the framing or under the floor has been 
prevented. 

Experience with steel cars in wrecks has shown them to be 
practically invulnerable except w^hen an adjoining car or a loco- 
motive pierces the body end framing. With an end construc- 
tion sufficiently strong and properly designed, the chance for 
loss of life in a steel car, under any condition, is very slight. 
On the cars under discussion the diaphragm posts of the vesti- 
bule are very heavy and securely supported, but are considered 
only as the advance guard, the greater resistance being en- 
countered at the end of the body. This consists of two 6 in., 
15.6 lb. Z bars at the corners, set in a pocket in the underframe 
casting at the bottom and securely supported at the top. These 
are reinforced by large cast steel knees extending up as high 
as the belt rail. The door posts are 6 in., I214 lb. I beams, also 
set in pockets in the underframes and most securely fastened 
at the top to an end plate arranged to give an exceptional re- 
sistance in the horizontal plane. These main members taken in 
connection with the intermediate 4 in. Z bar posts and the steel 
sheathing present a structure which appears to be able to arrest 
the movement of any body, especially after it has crushed the 
vestibule framing. 



Air 
Brake 
Hose 



In considering the subject of improved air 
brake hose the question arises as to how 
great an increase in cost is justified by the 
conditions of service. Without doubt much 



of the present trouble with the hose is caused by difficulties not 
directly associated with the material, and if these are the basis 
for any considerable proportion of the removals, the amount of 
increased cost that will be justified for better material is reduced 
in the same proportion. Unless there is a time limit provision 
compelling the removal of air brake hose after a certain length of 
service, the use of a better hose, in the final analysis, is not going 
to reduce troubles caused by poor hose, and the argument in favor 
of its use is entirely economic. If, for instance, a car has at one end 
a high-priced hose which has been in service for two years and at 
the other end a low-priced hose which has been in service for 
eight months, the chances of failure at either end of the car -wiW 
be equal and the better quality of material has resulted only in 
a longer life. Considering the matter entirely from the stand- 
point of freight cars, no road is justified in using a better quality 
of air brake hose than is required by the rules of interchange, 
and it is not to be expected that any road will do so. Therefore 
the revision of the M. C. B. specifications should be designed to 
insure the maximum quality w-hich it is believed the service justi- 
fies. It can be concluded that no road will provide a better hose 
than the specifications require, and some may apply a poorer one. 
\\ hile the conditions of service may not justify the use of a very 
high-priced hose on freight cars, there is no one who has had 
the temerity to argue that the present hose is good enough. 

The effect of most of the so called "users defects" will in some 
particulars increase in the same ratio as the length of life of 
the hose and an increase in the quality w-ill increase the per- 
centage of hose removed on this account, and it would thus seem 
advisable to require the use of a material which will have a 
normal life equal to the probable length of service before hav- 
ing to be removed for these causes. The first problem to be 
solved is the determination of the exact conditions in this re- 
gard. Next, it will be necessary to know what eft'ect the im- 
provement in the quality of the material will have in reducing 
these defects. With these questions settled the desired length of 
life would be known approximately and a material could be speci- 
fied which, while possibly not the best obtainable, would be good 
enough to give efficient service. If that is done, however, and 
the expectant life of the hose is fifteen or eighteen months, or 
possibly two years, the rules should provide for its removal at 
the expiration of that time, independent of all other causes. If 
such a time limit does not seem feasible, the hose should be of 
a quality to insure the maximum practical length of service and 



February, 1913. 



AMERICAN ENGINEER. 



59 



thus make users defects responsible for nearly all the removals. 

Probably the principal difficulty with the present hose is rapid 
deterioration after being put in service. This is very largely 
due to the use of shoddy and rubber substitutes. In either of the 
suggested plans, the use of such materials should be prevented, 
and it seems probable that a rigid tension test would accom- 
plish this. It has also been suggested that a harder composition 
be required for both the inner tube and the outer cover, and 
that less attention be given to the stretching test. Furthermore, 
that the outer cover should be of a better weather resisting qual- 
ity than the inner tube. Both of these requirements would tend 
to reduce the troubles from users defects. 

After a satisfactory quality of material is obtained, however, 
but part of the problem has been solved and attention should be 
given to compelling the use of properly designed fittings, proper 
methods of applying them and greater care in the application of 
the hose to the car. \\'hile the present design of coupler, when 
the hose is properly put up, will separate with no material dam- 
age to the hose, it so frequently occurs that either the couplers 
are not in line, or they have been in service so long as to be out 
of shape, and the strain imposed on the hose when uncoupli.ig 
automatically is very severe and causes serious damage. The 
nipples used and the methods employed in applying them in some 
shops would indicate that efforts were being made to destroy 
the hose as quickly as possible, and the fact that any hose, after 
such treatment, is capable of service at all, is surprising. 



, , o. . While it has alwavs been realized that the 

Jacobs-Shupert . . ' , , , 

heatmg surface m the firebox of a loco- 
motive is much more valuable in producing 
T^*'* evaporation than that in the flues, the ex- 

act relation could only be conjectured. Through the enter- 
prise of the Jacobs-Shupert United States Firebox Company, 
however, data is now available which permits the designer of 
a locomotive boiler to approach the subject with much more 
confidence. It has been shown that with a typical locomotive 
boiler having tubes 18 ft. 2 in. in length in which about 7 per 
cent, of the total heating surface is in the firebox and when 
burning a long flame bituminous coal at normal rates of com- 
bustion the firebox evaporates 40 per cent, of the total steam 
from the boiler and the ratio of the heat absorbed per square 
foot by the firebox to that absorbed by a square foot in the 
tubes is as 6.15 to 1. This is w-ithout a brick arch in the firebox. 

Before the results of these tests, valuable as they are, are 
used in practical design the conditions which held during the 
making of the tests and the possible effect on the results as 
well as the methods of competition should be thoroughly under- 
stood. Primarily, the tests were intended entirely as a com- 
parison between two different types of fireboxes applied to 
otherwise exactly similar boilers and all conditions during the 
same tests on both boilers were alike. In neither case, how- 
ever, were these conditions exactly normal. The tests proved 
conclusively that, as steam makers, the two boilers were prac- 
tically equal. The low water tests which were made later, 
however, proved that the Jacobs-Shupert sectional firebox was 
very much the superior under the conditions of the trials. 

In the first series of evaporation tests it was necessary, since 
the evaporation of the tw'o parts of the boiler was to he deter- 
mined by the amount of feed water injected into each, to sepa- 
rate the firebox from the barrel with a water tight partition 
which consisted of an extension on the back tube sheet. This 
prevented all circulation between the two parts and necessitated 
the injection of feed water into the firebox section as well as 
through a check valve in the usual position. The feed water 
in the firebox section was discharged through a perforated pipe 
extending for practically the full length of the box and located 
over the center of the crown sheet. Since the rate of heat 
transferred through a sheet depends on the difference in tem- 
perature in the two sides of the sheet, it is probable that the 



entrance of the cold water at practically the hottest part of the 
firebox resulted in a considerable increase in the rate of heat 
transfer at that point. On the other hand, it required the cold 
water to gradually find its way down along the outer sheet in 
the water legs and probably decreased the normal amount of 
circulation and increased the average temperature of the water 
in tile water legs, thus decreasing the heat transfer through the 
side sheets. Again, the injection of the cold water directly to 
the firebox section, which under normal conditions is supplied 
with water that has already been heated in the barrel, required 
it to do more work in delivering the same amount of steam. 
With the front end temperatures and the efficiency of combus- 
tion the same, the distribution of heat between the firebox and 
the tubes will depend on how much the firebox can absorb, 
since the tubes w'ill only be supplied with the remainder. If 
then, the conditions of the test were such as to permit the fire- 
box to take up a larger portion of the heat than would be the 
case if it had received water from the barrel of the boiler, the 
tubes would be somewhat handicapped and the fact that the 
boiler in its normal condition and receiving feed water only 
through the usual check valve, gave practically the same ef- 
ficiency that it did when it was tested with the partition between 
the firebox and the barrel, would not be conclusive proof that 
the distribution between the firebox and the tubes was e.\act. 
While the tests on circulation, which were all confined to the 
movement of the water in the water legs, proved that the cur- 
rents were not as strong, nor as direct as had been supposed, 
and also indicated that the movement from the barrel to the 
firebox is very gradual, it must be remembered that when the 
circulation tests were made, the firebox was fitted with two 
large arch tubes which was not the case when the separate fire- 
box tests were made. While we have no exact knowledge of 
the rapidity of the movement of the mixture through the arch 
tubes, there is no doubt but what it is very rapid and would 
decidedly affect the character of the circulation in the side 
water legs. 

It is to be regretted that the facilities for the tests and the 
time allowed did not permit a more complete investigation to 
check the effect of these various features, but it would hardly 
be just to expect a manufacturing company to stand the ex- 
pense oi a series of tests which would probably extend over 
tivo years and develop facts, which, while of great value to 
the engineering world in general, would be of no particular 
importance in its own field and the Jacobs-Shupert United 
States Firebox Company is entitled, and should receive the 
hearty commendation of all engineers for the work it has done. 
In connection with the results, as published in Dr. Goss' re- 
port, attention should be drawn to a few features which, if not 
understood, might lead to some error in the use of the data. 
Tlie firebox heating surface of the Jacobs-Shupert firebox is 
the developed area of the sheet, which -gives this box 21.4 sq. 
ft. greater heating surface than the radial stay firebox. This is 
an increase of over 14 per cent., and the unit figures of evapo- 
ration from the Jacobs-Shupert firebox are smaller by that 
amount than would be the case if the projected area had been 
used. The evaporation from the back tube sheet is credited 
to the firebox by being pro-rated on the basis of each square 
foot being equivalent to the average square foot of the rest of 
the firebox, and this amount is deducted from the evaporation 
of the barrel. This area amounted to 27.5 sq. ft. for the radial 
stay boiler and 28.9 sq. ft. for the Jacobs-Shupert. The heat- 
ing surface of the tubes is figured on the inside surface, while 
the published heating surface of other boilers is given for the 
outside of the tubes. The difference in this case is to reduce 
the amount of tube heating surface by 10.8 per cent. The 
area of the front tube sheet which amounts to 18.6 sq. ft. in 
both boilers, is included in the heating surface. This area is 
not included in the published heating surface of locomotive 
boilers. The area of the arch tubes is not included in the 
heating surface in connection with the results of evaporation 



60 



AMERICAN ENGINEER. 



\"0L. 87, No. 2. 



after the arch was installed. The report docs not state 
whether the arch tuhes were in place during the tests without 
a brick arch, and without this information it is impossible to 
determine whether the increased evaporation as given by the 
arch is due entirely to the improved combustion or whether 
part of it should be credited to the heating surface of the arch 
tubes. 



NEW BOOKS 



Shop Notes. Edited by H. H. Winsor. 208 pages. 6!4 in. x 9}4 in. Illus- 
tr.ited. Bound in paper. Published by Popular Mechanics, Chicago. 
Price, 50 cents. 

This is the ninth annual year book of the Popular Mechanics 
Shop Notes and is a collection of the articles published during 
the past under that head in the monthly edition of the magazine. 
It includes 59S easy ways of doing things in the several trades. 
The items are all original and are simple in construction, making 
it possible for a handy amateur to duplicate them. .A complete 
index is given in the back of the book. 



Density and Thermal Expansion of Linseed Oil and Turpentine. By H. W. 
Bearce, Assistant Physicist. Bureau of Standards. Technological Paper 
No. 9. Published by the Bureau of Standards, Washington. D. C. 

This pamphlet has been prepared in response to a demand for 
a more complete knowledge concerning the physical properties 
of linseed oil and turpentine. Samples were taken from various 
manufacturers in different locahties throughout the country. The 
apparatus and method of procedure used is thoroughly described, 
together with the results obtained and comparisons with previous 
tests. A good deal of the information is given in the form of 
tables of density, weight and volume as determined from the 
tests. 



Coal. E. E. E. Somermeier, Professor of Metallurgy, Ohio State University. 
Bound in cloth. 167 pages. 6yi in. x Oyi in. Published by the 
McGraw-Hill Book Company, 239 West Thirty-ninth street. New York. 
Price, $2.00. 
The information is largely based on private notes, scattered 
general information, technical bulletins, and original papers in 
technical journals. The author has endeavored to keep in mind 
throughout the work the mechanical and power plant engineer, 
the chemical engineer and chemist, and the non-technical business 
man who has to do with the buying and selling of coal. The 
work is divided into 10 chapters, the first deahng with the com- 
position and heating value; the second with the chemical analysis; 
the third, fourth, fifth and sixth with the testing of fuel ; the 
seventh and eighth with the improvement by washing and the 
general purchase of coal under specifications ; the ninth thor- 
oughly discusses the method and theory together with the results 
obtained through gas analysis by the Orsat apparatus ; the tenth 
chapter is given over to analytical tables, giving the composition 
of various kinds of coal found throughout the United States. 
The book contains a few diagrams, clearly illustrating the various 
methods used in the testing of coals. 



The Elements of Healing and Ventilation. By Arthur M. Greene. Jr. 
Cloth, S'A in. X 9 in., 31S pages, 223 illustrations. John Wiley & Sons, 
New York. Price, $2.50. 

The aim of this book has been to bring together in logical order 
and in a small volume the necessary data from which to design 
the heating and ventilating systems of buildings. There are 
twelve chapters dealing with methods of heating and of calcu- 
lating the heat required; amount and condition of air for venti- 
lation; loss and gain of heat; radiators, valves and heat trans- 
mission, etc. Direct steam, indirect and hot water heating are 
all dealt with, as well as furnaces and boilers, district heating, 
temperature control and drjing by air. Numerous tables and 
charts are used throughout the book. 



International Railroad .Master Blacksmiths' Association. Proceedings of 
the 1912 Convention. Bound in cloth. 334 pages, SJ/J in. x S'A in. 
Published by the International Railroad Master Blacksmiths' Associa- 
tion, A. L. Woodworth, Secretary, Lima, Ohio. 

The twentieth annual convention of this association was held in 
Chicago, 111., August 20-23, 1912. Among the subjects considered 
were Drop Forging, Frog and Track Work, Forging Machines 
and Dies, Springs and Spring Making, Frame Making and Re- 
pairing, Heat Treatment of Metals and Piece Work. 



A Treatise on Cement Specifications. By Jerome Cochran. Cloth bound, 
6 in. X 9 in., 101 pages, 7 illustrations. D. Van Nostrand Co., New 
York. Price $1.00. 

While the author recognizes in his preface the impossibility of 
drawing specifications for cement which will be applicable 
to all classes of work and under all conditions, he has tried to 
make the presentation of the subject more complete than has 
ever before been attempted. The specifications proper cover 76 
pages and include clauses on general conditions governing the 
use of cement, furnishing it to the contractor, purchasing it 
from manufacturers, delivering and storing it, inspecting and 
testing, testing requirements, methods of testing, and significance 
of tests. In addition to the specifications there are chapters 
on methods of mechanical analyses of Portland cement, bibli- 
ography of specifications for cement and bibliography of for- 
eign cement specifications. The work is intended as a guide 
to students and young engineers in the preparation of specifica- 
tions, and the aim has been to make this set consistent and in 
conformity with modern practice. 



.4n E.rtension of the Dewey Decimal System of Classification .-Ipplied to the 
Engineering Industries. By L. P. Breckenridge and G. A. Goodenough. 
Bulletin No. 9 (revised edition). University of Illinois Engineering 
Experiment Station. Size 6 in. x 9 in., 117 pages. Price, 50 cents. 

The filing and classification of engineering data has become a 
matter of much importance, and this bulletin was prepared for 
use as a guide in carrying out such work. Bulletin No. 9 was 
originally issued in 1906, and the demand was so great that a 
second edition was printed and distributed, 20,000 copies in all 
having been sent out. The demand for the bulletin having 
continued, the revised bulletin has been prepared with a num- 
ber of changes and extensions presenting subdivisions of sub- 
jects in such detail as to constitute a complete classification 
for most industries, even though they are highly specialized. 
This revision has been made in accordance with the 1911 edition 
of "Decimal Classification," by Melvil Dewey. The experiment 
station is unable to make this revised bulletin subject to 
gratuitous distribution and a charge of 50 cents is made for 
copies postpaid. 



Locomotive Dictionary. 1912 (Third) Edition. Compiled and edited for 
the American Railway Master Mechanics' Association by Roy V. 
Wright, managing editor of the Railway Age Gazette and editor of 
the .American Engineer, assisted by Porter L. Swift. Illustrated. 
901 pages. 9 in. x 12 in. Published by the Simmons-Boardman Pub- 
lishing Company, New York, and distributed by the McGraw-Hill Book 
Company, 239 West 39th street, New York. Price, leather bound, $6; 
cloth bound, $4. 

The progress made in the design of locomotives, both steam and 
electric, during the past three years is well illustrated by the con- 
tents of this edition of the Locomotive Dictionary when compared 
w-ith the 1909 edition. It has been necessary to go beyond a 
mere revision of the previous edition, and so far as the illustrated 
section is concerned, it is a practically new book. The definition 
section also has been thoroughly revised and considerably ex- 
panded. While the Mallet, Mikado and Pacific type locomotives 
have been given special attention, the hghter tj'pes are by no 
means overlooked. This is especially true in connection with the 
switching and Atlantic type locomotives. In connection with 
each locomotive elevation a complete list of dimensions, weights 
and ratios is given, an improvement which, no doubt, will be 



Febri'arv. 1913. 



AMERICAN ENGINEER. 



much appreciated. It is evident that considerable study has been 
given to the selection of the typical parts and details that are 
presented and only approved designs that have been successful 
in service are illustrated. Cross references between the general 
and detail drawings are included wherever possible. Among the 
new sections that have been added are one on mechanical stokers 
and one on locomotive tool equipment; the sections on oil burn- 
ing locomotives, electric locomotives, air brakes, and frames 
and frame bracing have been materially enlarged. The illustra- 
tions showing the Master Mechanics' standards have been en- 
tirely redrawn, making them more legible and greatly improving 
their appearance. The section on machine tools occupies 60 pages 
and gives photographic reproductions of practically all kinds of 
metal working machinery used in the repair of locomotives. The 
study of machine tool operations by L. R. Poraeroy, which first 
appeared in the April, 1909, edition of the American Engineer & 
Railroad Journal, and was included in the 1509 edition of the 
Locomotive Dictionary, is again presented. 



Car Builders' Dictionary. 1912 (Seventh) Edition. Compiled and edited 
for the Master Car Builders' Association by Roy V. Wright, managing 
editor of the Railufay Age Gazette and editor of the American Engi- 
neer, assisted by .\ndrew C. Loudon. Illustrated. 953 pages, 9 in. x 
12 in. Published by the Simmons-Boardman Publishing Company, New 
York, and distributed by the McGraw-Hill Book Company, 239 West 
39th street, Xew York. Price, leather bound, $6; cloth bound, $4. 

The Car Builders' Dictionary is too well known to require any 
description, and this, the seventh edition, does not differ ma- 
terially in plan and scope from its predecessors. How-ever. it 
cannot be properly designated as a revision of the last edition, 
since it is to all intents and purposes an entirely new book. The 
progress in car design and construction has been so great during 
the past three years that a large part of the illustrated section of 
the 1909 edition was found to be obsolete. The designs illustrated 
in the present edition have been most carefully selected and rep- 
resent approved modern practice in every particular. The smaller 
and lighter equipment has by no means been overlooked, but re- 
cent improved designs have been chosen as examples. It is evi- 
dent that the utmost care has been used to make the book com- 
plete and to cover the full range of rolling stock. This has re- 
sulted in a material increase in the size of the volume, in spite 
of the fact that the machine tool section given in the pre- 
vious edition has been eliminated. The drawings are fully di- 
mensioned, and all of the more important details are shown 
separately. A cross reference giving the location of the draw- 
ings of associated parts accompany many of the captions and are 
one of the new features which will be fully appreciated. One 
of the most valuable parts of the book is that containing the 
standards of the Master Car Builders' Association, which are 
given complete, and in each case have been redrawn on a larger 
scale, making them much more legible than those furnished by 
the association. In the definition section, all of the new terms 
that have come in general use during the past few years have 
been included, and their meaning made clear. Definitions of 
other terms have been completely revised, and in many cases 
entirely reworded. Among the new features are the complete 
details and specifications for postal cars as required by the United 
States government. The section on electric motor cars has been 
greatly extended, and an entirely new section on wrecking equip- 
ment and tools has been added. Typographically the book pre- 
sents a much more pleasing appearance than former editions, and 
the reproduction of the photographs is particularly well executed, 
permitting a study of many of the details which are commonly 
lost in the final impress of half tones. 



Die Beleuchtnng ~Mn Eisenbahn-Personenwagcn (The Lighting of Passenger 
Cars). By Dr. Max Biittner, Berlin. 235 pages, 6 in. x 9 in., 108 
illustrations. Cloth. Julius Springer. Price 7 marks ($1.75). 

The title of this book would be more descriptively accurate if 
it were to be called the Lighting of Passenger Cars by Elec- 
tricity, for though lighting b\' candles, oil and gas is discussed. 



it occupies but 25 pages of the book. The balance is entirely 
devoted to a description andjdiscussion of the different methods 
of electric lighting in use. In the brief reference to the earlier 
forms of lighting, the Pintsch and Frost systems are described, 
as well as a few lamps for burning oil and for holding candles. 
The methods of electric lighting are divided into three classes : 
Those in which the current is supplied by an accumulator; by 
a dynamo in the baggage car or other compartment of the 
train and driven by its own steam engine; and a dynamo driven 
from the axle of the moving car. The list of the several types 
of each of the three classes is quite complete, so far as European 
practice is concerned, but does not quite cover everything that 
has been done in the United States. This statement applies 
more particularly to the work of the steam driven dynamo 
rather than to the axle system ; for, among the descriptions of 
the latter class we find many that have been developed in the 
United States, so that as a book of reference for the engineer 
who is engaged, or is interested in this class of work, the book 
will fill an important role. 

In the fourth chapter of the second part, the author gives 
descriptions of rnany attachments that are used, such as couplers 
and the like, and summarizes the situation and requirements for 
car lighting. According to Dr. Biittner, the same principles 
should be applied and the same requirements exist as for house 
or room lighting. The lighting should be of sufficient brilliancy 
so that passengers can see to read without straining the eyes. 
The light should be soft and uniform without flicker or varia- 
tion, and the sources of the light must be so disposed that the 
eye will not be blinded or dazzled thereby, and the system should 
be so designed that the maximum amount of illumination will 
be obtained with a minimum of complication in the mechanism 
and consumption of power. The arrangement of the lamps 
should be so planned that, as far as possible, there should be 
the same amount of illumination at each point throughout the 
car. To accomplish this, it is not advisable to use a single 
lamp of high power at any one place, but rather a number of 
lamps of lower intensity scattered throughout the interior. 

As a general thing, deck or ceiling lamps are preferred, 
though very many side lamps are in use. Referring to the con- 
struction of German cars, he states that where deck or ceiling 
lamps are used they must not be placed too high, and yet they 
should be high enough so that the shadows cast by the parcel 
racks will not interfere with the illumination. A height of from 
6 ft. to 6j4 ft. is recommended, which would hardly be sufficient 
for the American type of car. While the use of a glass shade 
to protect the incandescent bulbs from breakage is recommended, 
the author does not approve of a shade that will absorb any 
of the light, but urges the use of reflectors above the lamps in 
order to throw the rays of light down, and commends the 
practice of using special reading lamps back of the seats. 

One paragraph in this discussion is of special interest, wherein 
there is given a summary of the amount of light furnished to 
different classes of German cars. The author says that the 
brilliancy of the illumination supplied varies widely on different 
systems of railways. The most brilliantly lighted cars in Europe 
are those of the Prussian State Railways that are fitted with 
reading lamps. In the first class compartments there are two 
lamps of 20 candle power each and four reading lamps of 
6 candle power each. In the second class compartments, instead 
of the two of 20 candle power, there are two of 16 candle power. 
It is calculated that, with this equipment, the illumination is 
16.8 candle meters on the floor of the first class car, and 14.8 on 
that of the second class, with the reading lamps in use. In the 
new cars the reading lamps have been abolished and the first 
and second class compartments are lighted with two lamps of 
20 candle power each, while the third class are lighted with two 
of 16 candle power. These lamps are set about 6 ft. 6 in. above 
the floor and the illumination on the latter is from 10 to 10.5 
candle meters. The illumination of the cars on other European 
roads is, for the most part, less than that just given. 



62 



AMERICAN ENGINEER. 



Vol. 87. No. 2. 



Communications 

THE ADVERTISINGXPAGES 

MlNNE.\P0Lis, Minn., January 15, 1913. 

To THE Editor of the American Engineer ; 

I wish to congratulate you on the appearance of the advertising 
pages in the recent issues. Several of your advertisers are tak- 
ing advantage of their opportunities and furnishing us with real 
information, often of decided value and always interesting. I 
wish they would all follow the e.xample of the leaders in this 
regard and break away from the hackneyed, stereot\'ped claims 
of superiority. If their machines are so much superior there 
must be good reasons for it. Why don't they give us practical 
examples of results and sound argument and allow us to judge 
the value of their product on this basis? We have to do it in 
the end, anvwav. Re.\der. 



DEFECTIVE BOX CARS 



.Vlbany, N. Y., January 15, 1913. 

To THE Editor of the American Engineer : 

The article in your January issue, by R. W. Schulze, on Grain 
Car Inspection, deals with a number of important points con- 
nected with proper repairs to grain carrying cars. In a great 
many cases, however, much of the trouble and expense incidental 
to preparing cars for the transportation of grain and similar 
commodities would be unnecessary if the cars were better put 
together when built. The poor workmanship on many box cars 
makes them unfit for carrying any perishable product, even when 
they are new, and after they have been used a few months in 
general service their condition is almost hopeless so far as grain 
carrying is concerned. This helps greatly to increase the damage 
and short weight claims and can be bettered only by getting 
after the design and construction of new cars. Inspector. 



EQUIVALENT HEATING SURFACE 



Philadelphi.\, Pa., January 24, 1913. 

To THE Editor of the American Engineer : 

It has been your custom for several years to use a quantity 
which you term "equivalent heating surface" in connection with 
superheater locomotives. You explain this to be the evaporative 
heating surface plus 1.5 times the superheater heating surface. 
I do not understand how you arrive at the conclusion that super- 
heater heating surface is 1J4 times as valuable as evaporative 
heating surface. I understood Mr. Young to state at the Decem- 
ber meeting of the A. S. M. E. that his tests iridicated the super- 
lieater heating surface to be about one-half as valuable as heat 
absorbing surface as was the water evaporative surface I believe 
that Air. Hoffman also stated that the superheater heating surface 
was somewhat less efficient. If these are the facts I do not see 
what justification you have in using lyi times the superheater 
heating surface. Pacific. 

[Editor's Note: Our practice of using 1.5 times the super- 
heater heating surface and adding it to the evaporative heating 
surface on superheater locomotives started shortly after the first 
locomotives having a high degree superheater was put in use in 
this country, and resulted from a desire to obtain a figure for 
heating surface of superheater locomotives which would permit 
their ratios to be compared directly with saturated steam loco- 
motives. At that time the Canadian Pacific had more experience 
with this type of superheater than any other company, and ^Ir. 
Vaughan stated that his observations indicated that a locomotive 
having a high degree superheater with a surface equal to about 
Yi the water heating surface which its introduction required to 
be eliminated, would give practically the same power as the 



saturated steam locomotive. No elaborate tests had been made 
to check the figure and it was based largely on practical experi- 
ence. Since that time there have been no data available that 
seemed to indicate this figure to be incorrect, although it is 
believed that it is exactly applicable only to certain particular 
conditions. 

It must be understood in this connection that the locomotive 
is being considered as a whole and not the boiler alone. Mr. 
Young's statement applied only to the boiler and was based on 
the heat absorbing capacities of the different surfaces. The 
factor as we use it. however, also includes the action of the steam 
in the cylinders. Tests have shown that the superheater saves 
on an average of 25 per cent, of the water when delivering the 
same power. If we assume a case of a saturated steam locomo- 
tive where the steam consumption per indicated horsepower per 
hour is 26 lbs., the steam consumption for a high degree super- 
heater locomotive of the same size, under the same conditions, 
would be 19.5 lbs. of water per indicated horsepower. .\t 1,500 
horsepower this would require the boiler of the saturated steam 
locomotive to deliver 39,000 lbs. of water per hour and the boiler 
of the superheater locomotive to deliver 29,250 lbs. of water. If 
the saturated steam boiler had an actual evaporation of 10 lbs. 
of water per sq. ft. of heating surface per hour it would have 
3,900 sq. ft. total heating surface. While it is probably not 
e.xactly accurate to assume that the evaporative heating surface 
of the superheater locomotive would have the same average rate 
per sq. ft., owing to the fact that a considerably larger portion 
of the surface is in the firebo.x which will give the same total 
evaporation in both cases and will thus require less to come from 
the tubes, the fact that most of the tube heating surface in a 
superheater locomotive is at the bottom of the boiler, which is 
probably less efficient than that at the top, there will be no great 
error introduced by assuming that the average rate per sq. ft. 
in the assumed case is also 10 lbs., which will give 2,925 sq. ft. of 
total evaporative heating surface in the superheater boiler. As 
a general average it is found that the ratio of the evaporative 
heating surface to superheater heating surface in modern boilers 
is about as 4.5 to 1, which in the assumed case would give a 
superheater having 650 sq. ft. of surface. If we then take 1.5 
times this and add it to the 2,925 sq. ft. of evaporative heating 
surface we have a total of 3,900 sq. ft., or exactly the same as is 
in the saturated boiler.] 



TIRE TURNING RECORD 



Clifton Forge, Va., January 25, 1913. 
To THE Editor of the .-Xmerican Engineer: 

I am enclosing a report of a driving wheel tire turning test 
which in my opinion is very good, and is hard to beat. The depth 
of cut was from % in. to 5/16 in., and the feed was 9/16 in. 

Xo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 

Diameter wheel, finished, in.. 55H 5SH 5SH SSH 55Ji 55H 55H 

Diameter wheel, rough, in 56 56 56 56 56 56 56 

Floor to chuck, minutes 10 10 5 5 5 7 8 

Turning, minutes 32 27 22 25 18 33 31 

Machine to floor, minutes 7 5 3 4 3 6 4 

Total time, minutes 49 42 30 34 26 46 43 

Cutting sneed ft ner minute HO to 10 to 10 to 10 to 10 to 10 to 10 to 
-.utt.ngspeea, rt. permniutc... I ^^ ^^ j. j. j_ j^ j^ 

The test was made on a 90-in. heavy duty Niles-Bement-Pond 
machine, which is driven by a 50 h. p., d. c, Westinghouse motor. 
I would be glad to know of any one beating the time of 26 in. 
from floor to floor. E. A. Murray. 

Master Mechanic, Chesapeake & Ohio. 



Draft Timber Bolts. — .\n ample supply of draft timber bolts 
should always be kept on hand at car repair points. The time 
required to straighten and rethread old bolts may cause serious 
delay to important lading. If new bolts are always available 
the old ones can be fixed up at a more convenient time. 



Tests of Jacobs-Shupert Boiler 

Under Normal Conditions a Locomotive Firebox With- 
out an Arch Evaporates 40 Per Cent, of the Water 



The report of Dr. W. F. M. Goss on the comparative tests of 
a Jacobs-Shupert and a radial-stay boiler of identical size, which 
were made under his supervision, states that the evaporative 
efficiencies of the two boilers were found to be practically the 
same, but that the Jacobs-Shupert boiler demonstrated some ad- 
vantages in the matter of capacity over the radial-stay boiler 
and was forced without the least sign of distress to an un- 
precedented rate of power. When fired at a rate of 6,553 lbs. 
of dry gas coal per hour and a rate of combustion equal to 
115.35 lbs. of dry coal per square foot of grate area, it gave an 
equivalent evaporation per hour of 19.13 lbs. of water per square 
foot of heating surface and developed 1,669 boiler horse power, 
or an equivalent of one boiler horse power for each 1.8 sq. ft. 
of heating surface. The equivalent evaporation per pound of dry 
coal was 8.78 lbs. of water, or the evaporation of 7.35 lbs. of 
water from 68 deg. feed water. The over-all boiler efficiency 
under these conditions was 65.34 per cent., and of the boiler 
exclusive of the grate, 67 per cent. 

This report shows that when a long flamed bituminous or gas 
coal was used the firebo.xes of both boilers absorbed from prac- 
tically 49 to 31 per cent, of the heat in the range of combustion 
from 1.600 lbs. to 4,400 lbs. of dry coal per hour. When using 
this kind of coal between these rates the percentage of the total 
heat absorbed by the firebo.x can be found by dividing the pounds 
of coal tired per hour by 190 and subtracting the quotient from 
56. This applies to a firebox not fitted with a brick arch. In 
nune of the tests of the firebox, as separated from tlie barrel, was 
the brick arch used. Tests were made to ascertain the effect of 
the brick arch on the boilers in their normal condition and this 
developed that with long flamed fuel the arch showed an increased 
evaporation per pound of coal of 12 per cent., and when using 
the short flamed bituminous coal the increased evaporation, due 
to the presence of the arch, was 8 per cent. 

An investigation was made to determine some facts in connec- 
tion with the circulation of the water around the firebox. These 
showed the rate of flow to be considerably less than had been 
anticipated and indicated that the opening in the stay plates of the 
Jacobs-Shupert firebox was sufficient to admit the water in ample 
quantities to all parts of the water leg. The tests were not ex- 
tensive enough to develop accurately the presence of any definite 
currents. 

The general results of the low water tests, which completed 
the series, have been published in these columns.* These resulted 
in the failure of the crown sheet of the radial-stay boiler at a time 
when the water level was 14J/2 in. below the top of the crown 
sheet, which occurred 17-]4 min. after the water level had reached 
the crown sheet. The Jacobs-Shupert firebox, however, did not 
fail in any particular, although the water reached a point 2SJ/2 
in. below the level of the crown sheet, 34 minutes after it had 
reached that level. The water level finally fell to nearly 40 in. 
below the crown sheet and the test was forced to a conclusion 
by the lack of sufficient steam to maintain the draft. An inspec- 
tion of the boiler after the tests showed all the usual effects of 
overheating except that the firebox was intact. Three-quarters 
of the tubes were out of water and had sagged from the effects 
of the heat. Several had collapsed. There was some change in 
the curvature of the sections, but there were no local pocketing 
and no leaks between the sections. In preparing for this test 
the tubes of both boilers were welded to the back tube sheet. 
This test is believed to be a conclusive demonstration of the 
superior strength and safety of the Jacobs-Shupert firebox under 
low water conditions. 

•See American Engineer, July, 1912, page 366. 



OUTLINE OF TESTS. 

For testing purposes the firebox end of a Jacobs-Shupert boiler 
was taken at random from a lot which were under construction 
for a railroad company. No effort was made to have the par- 
ticular one chosen stronger or better than the others which were 
going through the shop. It was found impossible to obtain a 
radial-stay boiler of the same general dimensions as the Jacobs- 
Shupert boiler and therefore one was built especially for these 
tests by the Baldwin Locomotive Works. The construction was 
subject to the specifications and standards of the same railroad 
to which the Jacobs-Shupert fireboxes were being supplied. Both 
boilers were built in the presence of a personal representative 
of Dr. Goss. They were both of the extended wagon top type 
and had the dimensions shown in the following table. 

Jacobs-Shupert. Radial stay. 

Diameter at front end, in 70 70 

Diameter at throat, in 83?-^ 83^ 

Tubes. 

Xumber 290 290 

Length, ft. and in 18—2 18 — 2 

Diameter, in 2!4 2J4 

Firebox. 

Length, inside, ft. and in 9—15^ 9— IH 

Width, inside, ft. and in 6— 4J-g 6— 4K 

Depth, inside, ft. and in 6—1 A 6— 2H 

Grate area, sq. ft 58.14 58.07 

Heating Surface. 

Side and crown sheets, projected area, sq. ft.. 146.2 146.6 
Side and crown sheets, developed area, used in 

all computations, sq. ft 168.0 146.6 

Total firebo.x, sq. ft 230.8 206.7 

Tubes, sq. ft 2,759.0 2,759.0 

Total barrel, sq. ft 2.777.6 2,777.6 

Total boiler, sq. ft 3,008.4 2,984.3 

In the first series of tests, which are designated as Series A, 
each boiler was divided into two distinct compartments by the 
introduction of a partition between the firebox and the barrel. 
This partition was simply the back tube-sheet extended as a 
single flat plate to the wrapper sheet and the mud ring, and 
riveted in place between the firebox and the barrel. For the 
second series of tests, known as Series B, this partition was 
removed and the boilers were both in the normal condition. In 
re-tubing the boilers, after the reconstruction of their fireboxes, 
all tubes were welded in the tube sheets in anticipation of the 
low water tests. This was done since the tests were for the 
purpose of subjecting the crown of the firebo.x to conditions so 
severe as to bring about its failure and it was thought best to 
take every precaution to prevent a premature failure of the tube 
sheet. 

The two boilers were mounted side by side in a special building 
on the grounds of the Lukens Iron & Steel Company at Coates- 
ville. Pa. They were both equipped with the ordinary front 
end arrangement and stack, except that the usual netting was 
oinitted. A standard exhaust pipe and tip was fixed to the bot- 
tom of the smokebo.x and suitable outside piping was provided 
to convey the steam generated by the boiler to the lower end of 
the exhaust pipe. This arrangement provided for a delivery of 
most of the steam generated through the e.xhaust tip, and the 
steam thus discharged provided the usual draft action on the 
boiler. The control of the draft was through the medium of a 
valve and a 7 in. pipe line which served the purpose of the usual 
locomotive throttle valve. The steam passing through it was 
reduced from the pressure of the boiler to that usually found 
in the exhaust pipe. Steam in excess of that required to pro- 
duce the necessary draft was discharged through a 3 in. blow-off 
pipe, or through the safety valves. 

In all tests the feed water first entered a large calibrated tank 
and the exact amount was recorded, after which it was discharged 



63 



64 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



to vats from which the injectors took their supply, there being 
a separate vat for each injector. In the Series A tests two in- 
jectors were employed, one feeding the barrel of the boiler 
through the usual check valve and the other feeding the lircbox 
section through a check valve at the center of the back head 
above the crown sheet and an internal 2 in. pipe, perforated with 
J4 in. holes, which continued over the top of the crown sheet 
nearly to the diaphragm between the two sections of the boiler. 
Water glasses were provided on both sections and the level in 
the two parts was kept as nearly as possible at the same height. 
All fuel, both oil and coal, was carefully w-eighed on calibrated 
scales. Other readings included records of the boiler pressure, 
the temperature and humidity of the laboratory and the outside 
air, temperature in the smokebox, draft both in front and back 
of the diaphragm, amount of steam used by the oil burner, and 
the quality of the steam in both the barrel and the firebo.x. The 
smokebox gases, the fuel and the ashes were all analyzed. No 
temperatures of the firebox are recorded. 

Nine tests were made in Series A with oil as fuel, five on the 
Jacobs-Shupert and four on the radial-stay boiler, and twelve 
tests were made with coal, si.x on each of the boilers. Two 
kinds of coal were used, one known as Scalp Level coal which 
burns with a short flame and the other as Dundon coal which 
is a long flame gas coal. In Series A two tests were made on 
each boiler with Scalp Level coal and four with Dundon coal. 
Analyses of these coals are as follows : 

Scalp Level. Dundon. 

Fixed carbon, per cent 75.90 49.54 

Volatile matter, per cent 16.45 34.34 

Moisture, per cent 2.15 3.38 

Ash, per cent 3.50 12.74 

In the tests with oil the boilers were operated to give an 
equivalent evaporation of water in pounds per hour from 20,000 
lbs. to 29,000 lbs. and over. It was shown by these tests that 
each pound of oil resulted in the evaporation of 15.9 to 13.2 lbs. 
of water per hour, the amount diminishing as the rate of power 
increased. The tests showed that when the Jacobs-Shupert boiler 
was made to give an equivalent evaporation of 20,000 lbs. of 
water an hour, it gave an equivalent of 14.14 lbs. of steam for 
each pound of oil burned. The later tests with coal showed that 
at the same rate of power it generated 8.3 lbs. of steam for each 
pound of Dundon coal burned. This indicates that 1 lb. of oil 
in locomotive service is equal to 1.7 lbs. of high grade bituminous 
coal. The tests showed that when 800 lbs. of oil were being fired 
per hour, 54 per cent, of the total evaporation was from the 
firebox surface, but when 2,200 lbs. of oil were fired per hour 40 
per cent, of the total heat transmission was through the firebox. 
When giving an equivalent evaporation of 40,000 lbs. of water 
per hour for the whole boiler the evaporation per square foot 
of heating surface per hour for the firebox was 49.59 lbs. and 
for the barrel 6.47 lbs. The ratio of the heat absorbed per 
square foot by the firebox to that by the tubes when using oil 
fuel was as 7.6 to 1. 

The deduced values covering the firebox performance w-ere 
obtained by multiplying the evaporation actually obtained by the 
ratio of the total firebox surface to the firebox surface effective 
in producing vaporization in the firebox-end of the boiler. The 
small increment, which by this correction is added to the ob- 
served evaporation of the firebox, is in the deduced results, sub- 
tracted from the observed evaporation of the barrel. The effect 
of this correction is merely to credit to the firebox and debit to 
the barrel the heat transmitted by the back tube-sheet. 

Considerable difficulty was encountered in so maintaining the 
fire as to prevent deposits of soot on the heating surface, and 
Dr. Goss states : "The results cannot be accepted as constituting 
a basis of comparison which admits of a high degree of refine- 
ment and for this reason no attempt was made to elaborate 
through a complete heat balance, the computations of the oil-fired 
tests." 

In the Series A tests with coal, either boiler gave an equivalent 
evaporation of more than 10 lbs. of water per pound of coal at 



low rates of power. For the whole series of tests, the evapora- 
tion was normally above 8 lbs. of water per pound of coal. 
This indicates that the thermal efficiency is from 8 to 10 per 
cent, less when coal is fired than when oil is used as fuel. In 
this connection, however, it should be noted that these fireboxes 
were not fitted with brick arches which later tests showed will 
increase the boiler efliciency from 8 to 12 per cent, when using 
coal. 

The percentage of the total heat absorbed by the boiler, which 
is taken up by the firebox when burning coal, is shown in the 
accompanying diagram. The difference of the two kinds of coal 
is clearly evident in these curves and amounts to about 8 per 
cent. On the basis of an equivalent evaporation of 20,000 lbs. 
of water, the percentage of total heat absorbed by the boiler, 
which is taken up by the firebox of the Jacobs-Shupert design, 
is 42 per cent, with oil, 42 per cent, with Dundon coal and 35 
per cent, with Scalp Level coal. This suggests a possibility of 
some relation between the character of the fuel and the amount 
of heat absorbed by the firebox. For example, it may be that 
the substitution of anthracite coal for bituminous coal would 
reduce the work done by the firebox below 35 per cent. On 
the other hand, it may be that the freer burning coal deposits less 
soot in the tubes and permits them to absorb a larger proportion 
of the total heat delivered. 

When Dundon coal was being fired at a rate of 4,341 lbs. an 
hour, the Jacobs-Shupert boiler gave an equivalent evaporation 



1 

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Ratio of Evaporation in Fireboxes at Different Rates of Combustion. 

of 35,405 lbs. of water per hour, of which 11,982 lbs. was 
evaporated from the firebox and 23,423 lbs. from the tubes. The 
whole boiler developed 1,026 horsepower, of which 304 horse- 
power was developed by the firebox. The average rate of 
equivalent evaporation per square foot of heating surface per 
hour for the whole boiler was 11.77 lbs., and the firebox alone had 
51.92 and the barrel 8.43 lbs. The ratio of heat absorbed by the 
firebox to that absorbed by the tubes was as 6.15 to 1. 

In figuring the evaporation for the Jacobs-Shupert firebox, 
the developed area of the surfaces is used, which makes it about 
11 per cent, more than the radial-stay firebox, although the 
projected area of the two are the same. Dr. Goss concludes 
from the results of twenty tests that the dift"erence in absorbing 
capacity of the two types of fireboxes tested is not sufficient to 
be established by carefully conducted boiler tests. 

In Series B there were eleven tests run on the two boilers 
without a brick arch and eight with the brick arch. There were 
five tests of the Jacobs-Shupert and four of the radial-stay with- 
out the arch fired with Scalp Level coal and one test of each 
boiler under the same conditions fired with Dundon coal. The 
tests w'ith the arch installed were all with Scalp Level coal with 
the exception of one test on the Jacobs-Shupert firebox when 
Dundon coal was used. The accompanying diagram shows the 
rates of equivalent evaporation both with and without the arch. 

In all tests the efficiency of the boiler was highest when the 
power developed was the least. For instance, with the Jacobs- 
Shupert boiler burning 1,389 lbs. of dry coal an hour, the effi- 
ciency was 71.86 per cent., or 79.75 per cent, excluding the grate. 
When the same boiler was burning 6,314 lbs. of dry coal an hour 
the efficiency was 50.41 per cent., or 55.36 per cent, excluding the 



l"iHKr\i;v. 1"KV 



AMF-RICAN RNGINI'.F.R. 



Vl■■a^■. TIh- lioilir hnr-,iiio\vi-r was 44,i anil l„vJ.i ri'siu-i-li\ cly. and 
ihc i."|ni\ alcni t'\ ainTatinn inr si|nai\' I'noi ,i\ lu'alin.v; sm-fai'i' |k-i' 
liinir was 5.()S and ]5.'IS. Tlu- in-ii-isc offi-i-t |inuhu-cd liy in- 
crcasinj; llic Inad .in a Imili-r is will sli.iwn li\ tlic vahu-s (if the 
lu'at lialani'i- fur t!ir scM-ral U'Sls rnn willi Scalp Lc\ el dial, as 
shiiun in llu- fnll.iuni- lalilc. IIhsc ari' all fnr llic Jacnl.s- 
Slmpert l)oilcr. 

Ponmls of conl fiifil per hinn I..!K'J ,i,4ly 5,>)30 6.,M4 

TlK-rinal units fur each ii.uiiul nf c.al: 

.\IisoiIh-,M)v uatiT ill boiler I0.0S7 <i.i27 7.5.1-' 7.JS8 

Lost liv iiioistuic in coal 4S .U .W 33 

l.ist liv illoistviri- in air 49 53 114 64 

Lost liy hvilniniii in coal 4.Sb 497 500 514 

Lost liy sin.ikclu.N. gases 1,979 J, 731- 3.99J 4.675 

Lost liv iiicniii|,lcte combustion 7S 

L.i>t hv i-in.kTs passing up stack 153 SSI 1.07S l.OtJ 

Lost liv c.iinliuslilile in ash 1.1X7 679 J91 1.S5 

' Lost by radiation ami linnccouiileil for... 205 547 .S81 783 

Total l;. t, n. per iioni.il of coal I4.S7-' 14.719 14.4-'5 14,654 

The tests with llie art'li in place .uave an efficiency almve the 
iithers in alnmt the propnrtinn indicated in the (lias^rani. When 































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1000 2000 3000 4000 5000 6000 7000 

The Effect of the Brick Arch on Evaporative Efficiency. 

burning 1,367 lbs. of dry coal an hour and .giving an equivalent 
evaporation of 5.21 lbs. of water and a boiler horsepower of 
45.S the over-all efficiency wa.s 74.82 and the efficiency excluding 
the .grate was 78.85. When burning 5,887 lbs, of dry coal an 
hour with an equivalent evaporation of 17,21 lbs. per square foot 
and a boiler horsepower of 1.500, the over-all efficiency was 
57.90 and an efficiency excluding the grate 61.27. The report 
states that the results of the Series B te.sts show that the Jacobs- 
Shupert boiler and the radial-stay boiler under all the various 
conditions of the test operated at practically the same efficiency. 
The conclusions regarding the apiilicatimi nf the arch are given 
in the opening paragraphs. 

CIRl flATIlIN TE.STS. 

I'lir the tests to determine the rate and direction of the circula- 
tion of the water around the Jacobs-Shupert firebox, George L. 
I'owler devised the apparatus which is shown in outline in one 
of the illustrations. A Pitot tube was inserted through a 1 in. 
hole in the side water leg, being arranged so that its nozzle 
could be turned in any direction and located at any desired dis- 
tance from the firebox sheet. Through suitable connections this 
was connected to a manometer formed of two water glasses, as 
sliiivvn, which was filled with tetrachloride of carbon, colored 
red, whose specific gravity was exactly 1.6. Thus by turning the 
tube and observing the effect on the manometer level, the direc- 
tion of the rircnlation at that particular point could be ascer- 



tained. \fler tliis re.-iding was taken, the \alve eomiecting to 
the manometer was closed and annlher valve was opened, which 
.dlowed the mixture of steanWBnd water entering the tube to How 
into the water, partially Tilling the barrel calorimeter. Having 
,1 record nf the ti-mpiTatiiri' ranges before and after the admis- 
siiin nf the liipnil frnm the Imiler to the calorimeter and the 
pressure existing at the time as registered from the steam gage, 
it was possible to detcrininc the percentage of steam and water 
in the mixture as it existed at the mouth of the Pitot tube. From 
this the specific gravity of the mass could be calculated. Having 
then the head produced by the difference in the levels of the 
tetracliloriile of c.-irlion in the manometer and the specific grdvity 
nf the liquid w linse inqiact caused that dilYerence of level, the 
velocity of the liquid can lie calculated. 

l^'ifteen holes were drilled in the outside sheets nf the fireboxes 
in iire]iaration for this test The Jacobs-Slnqierl lirelmx had 
eleven sections and the Imles were Ineated in three rnws; the 
bottom rnw being 21 in. abnve the bntlnnt nf the mud ring, the 
next row 24 in. above the first and the third row 24 in. higher 
still, which brought it at the turn wdiere the side sheet joins the 
crown. These holes were located in sections 1, 3, 6, 8, and 10, 
section 1 being at the front end of the lirebox. They were num- 
bered consecutively beginning at the front end of the to]) row 
and continuing tnward the back of the firebox in each row. Thus 
boles Xos. 1. 0. 11 were the top, cefiter and bottom holes of the 
front section and Nos. 5, 10 and 15 were in the tenth section 
or the second one from the back head. The holes in the raolial- 
stay firebox were at the same relative location. 

Unfortunately the time allowed for this work nnly permitted 
observations to be taken at holes 3, 7, 8, and 12 of the Jacobs- 
Shupert boiler and holes 3, 8, and 12 of the radial-stay boiler. 
Records were taken at 1 in. and 2 in. from the inside sheet for 
all of the holes and at 3 in. and 4 in. for part of them in each 
boiler. The results av-, to direction are shown graphically and 
as to velocity both graphically and numerically in the illustra- 
tion. The figures for velocity are in feet per second. Mr. Fowler 
states in the report that, "the record of the angle of flow must 
not be taken as positive or I'lxed." The observations for the 




ng Boiler Circulation. 



direction nf the tlnw were not taken simultaneously with those 
for velocity; in fact, he makes it clear that the work done in 
this connection is to be accepted only as the beginning of the 
solution of a very complicated problem. Dr. Goss' report states 
in this connection that notwithstanding the limitations that must 
be placed about them, these results constitute a distinct contribu- 
tion to the sum of knowledge and are of tremendous significance. 
They show almost the complete absence of any fore and aft 
movement of the water. There is no evidence to show that the 
water in the bottom of the boiler is pushing backward and in 
the upper part forwanl, and the observations seem to prove that 



66 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



enough water passes Ijack from the barrel to tlie water legs of 
the boiler to make good tliat wliicli the firebo.v evaporates, and 
no more. 

This conclusion was confirmed by the experience gained in 
running tlie evaporative tests of Series A. In this case, whatever 
circulation there was in the barrel could only involve the water 
in that section and there was absolutely no chance for the 
longitudinal movement of the water, and yet, under this condi- 
tion, not the least difficulty was experienced in working the rate 
of evaporation up to more than 10 lbs. of water per square foot 
of heating surface per hour ; that is, to a rate of power which 
on the road would be recorded as normal. Dr. Goss concludes 
from this that the ports in the stay sheets of the Jacobs-Shupert 
boiler have a very minor function to perform, and as they are 
now designed they not only are entirely sufficient, but the thernio 
dynamic performance of the boiler could not suffer in any way 
even if they were reduced to a small percentage of their present 
area._ 

In discussing the results, Mr. Fowler says that he believes 
that there is a regular slow movement from front to back, broken 
throughout its whole course by violent agitation and innumerable 
cross currents, but that in no place are these currents torrential, 
nor is the stream movement itself very rapid, but that in some 
places there is a true circulation, the water following a definite 



JACOBS- 
SHUPERT 



JACOBS- 






RADIAL 


SHUPERT 


Face 


STAY 


1' from Inside 


of Side Sheet 


, • Hole No.S 
^/Velocity - Ft. per Sec. 


n 


No.3 


♦No.S fNo.7 

i' SI 




S 


No.8 


^T^No.l2 




" No.l2^™ 


2" from Inside 


Face 


of Side Sheet 


°»No.3 




• No.3 
3| 


• No.8^^No.7 




; 


(^0.8 



3 ' from Inside Face of Side Shef 



•No.8 'h 



•No.8 'No.? •No.S 

~^No.I2 No.l2i 



4" from Inside Face of Side Sheet 



• No.8 ^No.? iNo.8 



^ -.0-7 5 0.4S 

No.I2*^ NoAZ" — No.l2»»-? 

Diagram Showing Direction of the Circulation and Velocity In 
Feet Per Second. 

path returning to a previous position. An example of this is 
found in one of the tests at hole 8. At 1 in. from the inside 
sheet there was an upward flow of 1.71 ft. per second; at 2 in. 
the flow was still nearly vertical ; at 3 in. there was a neutral 
point at which no movement could be detected, while at 4 in., or 
near the outer sheet, there was a vertical movement downward. 
The same thing is seen in the Jacobs-Shupert firebox at holes 
7 and 8, but without the indication of the neutral zone devoid 
of flow. 

So far as the tests showed there was no indication of eddy 
or reverse currents in the radial-stay boiler. The moxcmcnt is 
either vertical or back from the front to the rear, while in the 
Jacobs-Shupert firebox there was one hole where the movement 
was from the back to the front, evidently due to eddies set up 
by the stay plates. 

In order to ascertain the likelihood of there being a straight 
flow of cold water from the front to the rear over the top of the 
foundation ring, a thermometer was placed at the back lower 
corner of the Jacobs-Shupert firebox. Feed water at a tempera- 
ture of about 70 degrees was being used at the time and while 
the boiler was working at 215 lbs. steam pressure the observed 
temperature at that point was 380 deg. or only 13 deg. below 
the boiling point at that pressure. In connection with these 
circulation tests it should be remembered that both boilers at the 
time of making the tests were fitted with two arch tubes. 



LOW WATER TESTS. 

A general account of the low water tests with photographic 
illustrations was given on page 366 of the July, 1912, issue of 
the American Engineer. The boilers mounted on a fill some dis- 
tance from the works of the Lukens Iron & Steel Company were 
arranged for firing with oil. The control of the fuel, the draft 
pressure and the feed w-ater was centered in a bomb proof about 
200 ft. from the nearest boiler. Water glasses were arranged 
for reading to a point 25^ in. below the crown sheet and records 
of the water level and steam pressure were obtained by means 
of telescopes on the top of the bomb proof. 

The Jacobs-Shupert boiler was tested first and 53 minutes 
after the water had reached the level of the crown sheet the 
test was discontinued for the lack of sufficient steam to maintain 

























































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Levels and Steam Pressures 
Water Tests. 



Boilers Dur 



the draft. At this time 78 per cent, of the water in the boiler 
liad been evaporated and the level was estimated to be about 
35 in. below the crown sheet. Since the gages were arranged 
only for reading at 25 .''2 in. below the crown sheet, its exact 
level could not be obtained. At the beginning of the test the 
conditions were arranged so as to provide for the evaporation 
of 10 Ib^. of water per square foot of heating surface per hour, 
an equivalent of 30,000 lbs. of w^ater an hour. This amount nat- 
urally continued to decrease as the test progressed. The steam 
pressure at the end of the test was 50 lbs. Graphical records of 
the water level and steam pressure for both boilers are shown 
in one of the illustrations. 

At the completion of the test of the Jacobs-Shupert boiler the 
radial-stay boiler was put in operation and tested under e.xactly 
similar conditions. This boiler continued to operate for about 
18 minutes after the water had reached the level of the crown 



I'khku 



I'M 3. 



AMERICAN ENGINEER. 



67 



sheet ami I'mallv failed uitli the water 14,'.. in. helow the cnjwii 
sheet. The failure was due to the pocketing of a considerable 
section of the crown of the boiler. The sheet itself, however. 
was not ruptured and the contents of the boiler escaped through 
the staybolt holes, the aggregate area of which was found to be 
approximately 186 sq. in. The explosion blew the brick arch 
in all directions, forced down one of the arch tubes and dis- 
placed the whole boiler for a distance of about 8 in. 

A detailed inspection of the Jacobs-Shupert boiler after the 
tests were completed showed a well defined line running around 
the firebo.x appro.ximately 34 in. helow the crown sheet. Portions 
below this section were soot covered and normal in appearance. 
Higher up and in more exposed sections of the firebox the sec- 
tions had the appearance of freshly healed steel. Between these 
two sections was a belt 5 in. in width which was generally reddish 
brown in color. The hottest sections in the whole boiler were 
found to be at the center of sections 5 and 6, while sections 9, 10 
and 11 did not appear to be as highly heated as the remainder 
of the upper section of the box. The sections most affected dis- 
closed a curvature which dropped Yi in. more than that which 
was originally given them. The change in contour, while not 
entirely regular, disclosed no evidence of a disposition to de- 
velop pockets or to local failure by blowing out. It was noted 
that notwithstanding the temperature to which the firebo.x was 
.-.ubjected the color of newly heated metal nowhere extended to 
the stay sheet, nor was there any point on the calking edge of the 
stay sheet which had been heated beyond that temperature which 
results in the reddish brown color. There was no evidence of 
any leaking in the crown sheet. 

The tube sheet was found to retain very nearly its original 
shape with the exception of a small area on either side of the 
center, near the middle of the heated zone, which was unsup- 
ported by tubes and the plate here was bulged to the extent of 
J4 in. A small leak was discovered at the top of the tube sheet 
where it joins tlie first section. The joint here was made with a 
copper calking strip. Four of the tubes were found to have 
collapsed just inside of the tube sheet; 14 others were pulled 
apart inside of the sheet. Tlie welds between the tubes and 
the sheet were not disturbed in any case. It is probable that the 
actual rupture occurred in the process of cooling oflf after the 
test had finished. All tubes within the heated zone were found 
deflected downward, the deflection .varying from a comparatively 
small amount to an amount equal to the diameter of the tubes. 
Tubes below the final water line remained in their original 
straight condition. There was no distortion or evidence of leaky 
staybolts on the door sheet and the arch tubes and arch were 
in perfect condition. It is reported that at the conclusion of this 
test the boiler, so far as the firebox construction was concerned, 
was in condition for operation. 

On the radial-stay boiler, the section of the crown sheet that 
failed comprised 188 crown stays and staybolts. The button 
headed stays failed by the stays breaking inside of the sheet and 
the flat headed stays pulled through the sheet. Both side sheets 
with their stays were in perfect condition, no evidence of leaky 
staybolts appearing. The same is true of the door sheet and 
side sheets and the tubes appeared to be as secure as when 
originally welded in place. No tube was found to have been 
sufliciently heated to sag. 

As a result of this test Dr. Goss concludes that the superior 
strength of the Jacobs-Shupert boiler permits it to be unduly 
overheated without failure for long periods of time, where the 
normal radial-stay boiler quickly fails and that where the over- 
Ineating is so severe that it cannot be resisted, the result will be 
a blowout and not a disastrous explosion. 



MOVING PICTURES IN RAILWAY 
EDUCATIONAL WORK 



Coal. — The total amount of bituminous coal produced by Amer- 
ican iTiines from the beginning of the industry to the end of 
1911 is 6,468,773,690 short tons, and the total production of both 
anthracite and bitutninous coal is 8,739,572,427. 



Several years ago the Union Pacific established an Educa- 
tional Bureau for the purpose of giving its employees an oppor- 
tunity to increase their knowledge of railroad work through the 
medium of correspondence courses. This same system has also 
been adopted by the Illinois Central and the Central of Georgia, 
and in each case has been taken advantage of by about 10 per 
cent, of all the men employed by these roads. While this propor- 
tion may seem small it should be understood that the work is 
wholly optional with the men, and that at its best it can only be 
given in an abstract form which lacks the personal element of 
instruction so necessary to most students. The Educational Bu- 
reau, not feeling satisfied with this small percentage, has been 
endeavoring to work out a supplementary system of education 
that would interest the other nine-tenths. 

E.xperiments were begun with moving pictures about a year 
and a half ago by D. C. Buell, chief of the Educational Bureau, 
to ascertain if they could not be adapted to railroad educational 
requirements successfully. The prohibitive cost of having mov- 
ing pictures taken by professional operators pointed out the 
necessity of developing the moving picture work as a part of the 
Educational Bureau work, and consequently a moving picture 
camera was purchased and experiments were started which re- 
sulted satisfactorily, .^bout 2,200 ft. of film was exposed, show- 
ing the story of fuel economy and the proper and improper 
method of firing locomotives. These films were first exhibited 
in connection with a paper by Mr. Buell at the annual meeting 
of the International Railway Fuel Association at Chicago in 
May, 1912. Since that time additional pictures have been taken 
to round out the story and the film has been considerably 
shortened and in its present state consists of about 1,500 ft. — 
enough to occupy about 30 minutes if run through the projec- 
tion machine without stopping. 

Stereopticon lantern slides, colored to represent the dift'erent 
conditions of fires, tabular matter, and other data have been 
added, and about the first of October the Board of Examiners' 
car on the Union Pacific, which was idle at the time, was fitted 
with the moving picture projection machine and started over the 
road in charge of a lecturer who was accompanied by the fuel 
supervisor of each division. Lectures were given three times a 
day, and from the start a great deal of interest was manifested 
in this method of instruction, not only by the firemen and en- 
gineers, but by men in other classes of service as w-ell. The car 
has been crowded almost from the first day it was started out over 
the road. There have been a number of times where eight or 
ten of the engineers or firemen brought their wives down to the 
lecture with them. 

.■\s an indication of the impression this work makes, the man- 
agements of several of the electric light companies who have 
furnished the current for the operation of the projection machine 
at difTerent towns have asked permission to send the engineers 
and firemen of their plants to attend the lectures, and in each case 
they have refused to charge for the electric current used on ac- 
count of the economy they felt their own men w'ould manifest 
from attending the lecture. 

There has been a noticeable decrease in the amount of smoke 
made around terminals and on the road, as well as the amount 
of time that the engines pop off. This is so noticeable that it 
is commonly remarked by conductors, trainmen, yardmen and 
others. One engine watchman who was tending a locomotive 
which was used to heat a passenger train nights at an inter- 
mediate point, reported that he had burned S tons of coal a 
night until he attended the lecture, and that he never burned 
over 3 tons a night thereafter. 

Officers state that no work of an educational nature that has 
ever been done has created the discussion or caused the interest 
being manifested in this moving picture work; the road fore- 



68 



AMERICAN ENGINEER. 



\'nl.. S7. Xl 



mill iif iiv^iiiics and fuel siipervisiirs report a noticeable reduc- 
tiiiii in tlic aniounl nf fuel used in getting trains over the roads; 
engineers report a saving of over half on some runs. It is too 
early as yet to give out any comparative statistics of fuel per- 
formance on the divisions tliat have been covered by the car, 
although the results of the work will be reflected in the fuel 
statements. 

The original moving pictures were taUen with a dummy lire- 
box, consisting of a door sheet, flue sheet, arch tubes, arch and 
grates of a boiler, and a man then demonstrated the proper and 
improper use of the scoop shovel liy liring into this dummy 
lirebox, showing the extra lalior caused liy stiff-backed, or 
jerky liring; the ease of liring witli a swing; the bad effects 
of holding the scoop at the wrung angle, throwing the coal 
over the arch, striking tlie arch ami fdrniing a bank, failing to 
get coal up under the line sheet, liriii« unevenly, thus causing 
banks, etc. 

This series of pictures is followed liy a picture taken looking 
down on to the deck of an engine and showing the fireman 
actually at work firing. The pictures were taken w^itli the fireman 
i.n the helper engine pushing a tonnage train up a hill. The 
first series of pictures shows a good fireman liring according to 
the correct principles, and the second pictures a poor fireman 
firing improperly and uneconomicallv. This second picture in- 
cludes baling in tlie coal, niit closing the door between fires, 
throw/ing ofif the Umips instead of lireaking them uii, shoveling 
off the slack coal instead of burning it, shaking the grates ex- 
cessively, hooking the fire repeatedly, and making volumes of 
black smoke and very little steam. The saving in labor due to 
proper firing is plainly noticeable. 

The next picture shows the waste of coal due to an engine 
popping ofif, a man standing on the gnumd transferring a scoop 
of coal from one platform to another each fifteen seconds while 
the engine is popping off, indicating a waste of coal of tO lbs. 
or more a minute due to the engine popping. 

Other pictures show an engine just in oft the road ha\ ing 
the fire cleaned. It was cleaned on tlie ground instead of into 
the cinder pit, so that as the engine inilled away the great mass 
of burning fire wdiich was dumped out could be plainly seen, 
indicating the enormous waste due to firemen not being careful 
to burn down the fire properly in approaching a terminal. One 
shows the waste of coal due to filling the tank of an engine 
too full when coaling it, some of the coal falling off the tank 
;is the engine moved away from the chute, .\notber picture 
sliows tlie work of a good fireman and a poor fireman, the 
camera lieing set up on the rear of the observation car of a 
passenger train, showing the graduations in smoke from the 
clear landscape to one so thoroughly obscured liy black smoke 
as to blot out all the scenery. 

The closing picture of the series is a view of a double header 
handling a tonnage freight train up grade, the fireman on the 
first engine firing correctly, making practically no lilack smoke 
and keeping the engine hot; the fireman on the second engine 
firing incorrectly, fogging up the whole country and having an 
uncertain steam supply. This picture w'as taken by hauling a 
car, on which the moving picture camera was mounted, up tlie 
hill ahead of the double header. The picture is so realistic tliat 
one cannot doubt that the man liring the second engine wasted 
as much coal going up the hill as the first man Inirned. Very 
little lecturing is required to tell the story, and it leaves an im- 
pression on a man's mind that makes him go out and try the 
recommended methods of correct firing and demonstrate to 
himself the labor saved and the economy effected thereby. .\ 
complete account of these moving pictures can lie obtained from 
the secretary of the International Railway Intel .Vssociation. 

The work done so far has demonstrated plainly that prac- 
tically every employee of the railroad is interested in instruction 
work of this kind. It is a certain way to reach "the other nine- 
tcntlis." with instructive and interesting information. There 
is one feature, however, that must be watched, anci that is, the 



pictures must be absolutely jiractical. The slightest variation 
from good practice is picked out and criticized by the men who 
attend the car. It has been the experience of those on the car 
that the men come back to as many lectures as they can spare 
time to attend. 

The problem of taking moving pictures is an intricate one, 
and sliould not be attempted by an amateur. The cost where 
the outfit is owned and operated chrectly, as in the case of the 
Union Pacific, is very reasonable; in fact, the Union Pacific is 
equipped to take any class of moving pictures for educational 
work, and has alreadx had re(|uests from a number of outside 
concerns and other roads for assistance in this line, 'file cost 
of a projection machine to show the films after they are tiken 
runs from $150 to $225. .\ coinmon passenger coach can be made 
ready for the instruction work at a cost of not over $25. 

Fuel moving pictures are now being shown by the Educational 
Bureau on the Illinois Central and Central of Georgia as well as 
on the Union Pacific. Other films are being planned for as soon 
as the fuel lectures are completed. The proposition of loss and 
damage to fr.eight is being prepared in story form, the safe 
transportation of explosives being touched on in the same film. 
A "safety first" film is being worked out; a film showing proper 
maintenance of signals is being planned, and quite an elaborate 
picture story of the cost of waste of time will also be worked 
up at an early date. There is no doubt but that moving pictures 
staged and taken by practical railroad men will create and hold 
interest, more than any other kind of railroad echicatioiial vvork. 

CURVES OF LOCOMOTIVE OPER.4TION 



By L. R. POMEROY 

On the opposite page is given a diagram showing the relation 
between heating surface, evaporation per sq. ft., maximum tr.ictive 
effort, speed in miles an hour, and fuel consumption per Imur at 
different rates of evaporation per pound of coal. These are 
shown for both saturated and superheated steam locoifotives 

The highest speed at which a locomotive will maintain its 
maximum tractive eflfort is readily found from this diagram if 
the probable rate of evaporation is known. In the example 
shown by the heavy dotted lines, a saturated steam locomotive 
having 4,000 sq. ft. of be.ating surface and a maximum tr.active 
effort of 50,000 lbs. can maintain it at 10 miles an hour if a rate 
of actual evaporation of 10 lbs. per sq. ft. of heating surface is 
obtained. .At this rate the fuel consumption will be about 6,700 
lbs. an hour if the boiler gives 6 lbs. of steam for each pound 
of coal, or 5,000 lbs., if it gives 8 lbs. of steam per pound o*" 
coal. If the same locomotive has a superheater giving 200 deg. 
superheat and still has an evaporation of 10 lbs. of water per 
sq. ft. of evaporating heating surface, it will maintain its maxi- 
mum tractive elTort up to nearly 13'/ miles an hour. The fuel 
consumption will, of course, be the same in both cases. 

The curves may lie used also for finding the rate of evapora- 
tion, from any known heating surface for any speed at full 
tractive effort, or the recpiired amount of heating surface at any 
assumed rate of evaporation. The fuel consumption at any speed 
and tractive elTort will be found by following horizontally from 
their intersection to the scale at the right for a saturated steam 
locomotive and to the f'lie on the left for locomotives having 
superheaters. 

These curves are based on a mean effective pressure equal to 
S5 per cent, of tile boiler pressure and are governed liy formulas 
derived as follows : 

I ct II = diameter of drivers in inches. 



lit of a cnbi 



at tli( 



effe 



P = steam picssuie in the hoiler. 
II. S. r= total heating surface in s<)uare feet. 
. p. 111. = revolutions per minute of the drivers, 
file total pounds of steam per revolution of the drivers cqual.= 



Febkuary, 1913. 



AMERICAN ENGINEER. 



69 





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70 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



four times the cylinder volume in cubic feet times the weight of 
steam per cubic foot at the mean effective pressure or 
Total steam per revolution = .00182 d- s w 
D X r. D. m. 
Miles per hour = 



336 



Total pounds of steam an hour = 



.85 P X d= 


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. p. m 




336 
m. p. h. X 


X T. E. 
336 X T 


. E. 




.85 P 
36.65 X m 


X d= X s 
. p. h. X 


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X w 



.85 P 



The total pounds of steam an hour equals the square feet of 

totnl heating surface multiplied by the rate of evaporation and 

bjf equating, the fonnula will be reduced to 

.1- X H. S. 

m. p. h. = 

T. E. 

For saturated steam locomotives at the different rates of actual 
evaporation : 

For 8 lbs., X = 99.4 

9 lbs., -r = 112 

10 lbs., .r = 124 

11 lbs., X = 137 

12 lbs., X = 149 

For superheated steam locomotives, taking w as the weight of 
a cubic foot of steam at the mean effective pressure and having 
200 deg. superheat: 

For 8 lbs., j: = 130 

9 lbs.. X = 149 

10 lbs., X = 166 

11 lbs., X = 184 

12 lbs., X — 198 

The curves for coal consumption are based directly on the total 
amount of steam per hour. 

Pounds of coal per hour = T. E. x m. p. h. x Z 
For saturated steam locomotives at 

7 lbs. of water to a pound of coal, Z = .0115 

8 lbs. of water to a pound of coal, Z = .01006 

9 lbs. of water to a pound of coal, Z = .00894 
For superheated steam locomotives 

At 7 lbs., Z = .00866 

8 lbs., Z = .00758 

9 lbs., Z = .00673 

These formulas give a water rate of 25.1 lbs. of steam per indi- 
cated horse power for saturated steam locomotives and 20.6 lbs. 
for superheated steam locomotives. 



TESTS OF SPRING STEEL 

A fibre stress of 256,000 lbs. per sq. in. at the elastic limit 
was obtained in some recent tests on spring steel made at the 
McKees Rocks, Pa., works of the Crucible Steel Company of 
America. This result was given by chrome-vanadium steel, the 
pieces tested being taken from a pile of spring leaves shaped 
and tempered ready for the application of the bands. The springs 
were beiiig manufactured for one of the large railways for 
service on unusually heavy locomotives. 

The pieces selected measured 6 in. .x 5^ in. in section and the 
length between centers in the testing machine was 18 in. Suc- 
cessive loads, increasing by increments of 1,000 lbs. were applied 
to the center of each of the leaves selected. On the first test 
the leaf had a free height of 2^4 in. and at a load of 3,500 lbs. 
the elastic limit was reached. The corresponding fibre stress 
was 223,500 lbs. per sq. in. The second leaf tested had a free 
height of 111/16 in. and the elastic liinit was reached with load 
of about 4,000 lbs., the fibre stress being 256,000 lbs. per sq. in. 
In the third test the leaf developed a fibre stress of 191,750 lbs. 
at the elastic limit. 

In each case the tests were continued until the leaves cracked, 
which took place with a load of from 11,000 lbs. to 12,000 lbs. 
At this time all of the leaves were bent to angles of more than 
90 deg. and in one case the test piece was bent to an angle of 
117 deg. before it cracked. 



THE DIVISION MASTER MECHANIC 

Most engine house foremen look on a visit from the master 
mechanic with dread, as something to be gotten over with as 
quickly as possible. If they can get knowledge of his coming 
beforehand there is a scramble to get things cleaned up before he 
arrives. If he drops in unexpectedly they make the best of it, 
and heave a sigh of relief when he is gone. 

This is a feeling that could be largely overcome by more fre- 
quent visits of the master mechanic. Instead of being tied down 
to his desk, doing office work that could just as well be done 
by an assistant, and depending largely for his knowledge of road 
conditions on his traveling engineer, he should himself get out 
over the road and study conditions at first hand. There is on 
many roads a lack of sympathy between the master mechanic and 
his foremen, largely due to the relations between them being car- 
ried on mainly by correspondence. A letter is, at best, a poor 
means of getting in close touch with a man, and many cases of 
foremen not making good can be directly laid to their not re- 
ceiving personal encouragement from their superiors. 

A man selected for a position as foreman is called to the mas- 
ter mechanic's office, given a rough idea of the conditions e.xisting 
at the shop or engine house of which he is to have charge, and is 
told what is expected of him. A circular is issued announcing 
his appointment and he starts in with the idea that it is all up to 
him and that he must go it alone. He may have all the other 
qualities requisite in a good foreman and lack diplomacy, in which 
case he will probably get into an altercation with the transporta- 
tion officials. Reports begin to reach the master mechanic's 
office and are passed on to the foreman with a request to "please 
explain." The master mechanic is busy ; he has many demands 
on his time and when he finally has to get around to giving per- 
sonal and close attention to the case of this particular foreman, 
it has got to a point where a change is the only remedy. 

There are a number of points from w-hich the division master 
mechanic's duties may be considered and improvements sug- 
gested. First, he needs a competent ofiice assistant. This does 
not mean a chief clerk, but a man who has practical mechanical 
knowledge and is fitted to have the title of assistant master me- 
chanic. His duties need not be confined to the office, but he 
should be available as head of the tnaster mechanics' office when 
that official is away. A chief clerk is very necessary in a railroad 
office, but signing the name of his chief to letters should not be 
among his duties, nor should he, if he is not a man with a 
mechanical training, be allowed to deal directly with correspond- 
ence concerning strictly mechanical matters. 

With such an assistant to depend on, the master mechanic is 
at liberty to get out over the road much more frequently-. He 
can ride on engines with his traveling engineer and see for him'' 
self just what the latter's troubles are, and what he is doing to 
overcome them. Frequent visits to the various engine houses are 
possible, and he can get in close touch with his foremen, hear 
from their own lips what their diflSculties are, make suggestions 
as to remedies and as to changes in methods and organization. 
If he finds that one man has a particularly good way of handling 
a certain piece of work he can tell the others about it, so that 
they can try it out. In short, he can cultivate a family feeling 
amongst all the foremen on his division and encourage them to 
work in harmony. This feeling can be materially increased by 
periodical meetings at which all the foremen are pr£sent. If 
one man has an idea that his neighbor at the next station is 
shirking work on engines and throwing it back on him, he has 
an opportunity then to air his grievance and hear the other fel; 
low's side. 

The trouble between the mechanical and operating departments 
is one that is as old as railroading itself. Engine house foremen 
get the idea that superintendents and trainmasters are sitting up 
nights thinking out ways to make it hard for the mechanical 
department men ; and trainmasters think that if they only had a 



February. 1913. 



AMERICAN ENGINEER. 



mechanical department that knew a little about railruading they 
could handle the traffic pretty smoothly. Coming right down to 
the base of the difficulty, it is probable that both are to blame to 
some extent for the reason that one side does not try to under- 
stand and co-operate with the other. Instead of trying to work 
in harmony, one side giving a little here, the other side a little 
there, it is "my engines" on the mechanical side, and "my trains" 
on the other side. The division master mechanic has it in his 
power, to a great extent, to overcome this feeling. He is as 
much an operating as he is a mechanical officer, and can do a 
great deal to bring the two sides together and smooth out the 
rough places. If the trainmaster can be persuaded to attend the 
meetings of the mechanical men, they can then discuss all the 
matters at issue, with the master mechanic there as a mediator 
to explain and suggest ; in most cases they will find the foremen 
ready to meet them considerably more than half way. If the 
operating officials will visit the foremen themselves frequently, 
keep them in touch with the traffic conditions and with what their 
plans are for moving the business, get in touch with the condi- 



SUPERHEATER AND FEED WATER 
HEATER 



Arthur T. Lanz, W'interthur, Switzerland, has designed a 
new type of high degree superheater and in conjunction with it 
has arranged a feed water heater which employs the same design 
of elements. In the superheater are three sets of two elements 
each on each side of the boiler, connected to vertical headers as 
shown in the illustration. Each of the elements consists of a 
hollow casting shaped like a horseshoe, in which the ends of 
three single loop heater pipes that extend back in the large boiler 
flues are expanded. The elements are arranged with the open 
space at the bottom, thus allowing brushes and tools to be in- 
serted for cleaning the flues and the outside of the superheater 
pipes. The inventor states that since superheater surface is 
more efficient where the direction of flow of the steam and the 
hot gases is opposed, he has inserted thin twisted strips of metal 
in the return section of each of the loops to improve the efficiency 




General Arrangement and Details of Lanz Superheater. 

tions which surround the foremen and instruct their despatchers 
to use a little more judgment and tact in ordering power and 
asking for information, they will find that there will be much less 
friction and much more satisfactory relations all around. The 
master mechanic should be in a position to realize just what his 
foremen are up against and also the conditions under which the 
operating force is working. By the use of a little tact he can 
bring home to both sides the fact that they are working to the 
same end, and that if they work in harmony that end will be 
much easier to attain. 



Itali.^n Railway Earnings. — The Italian state railways 
(pretty nearly the whole system of the kingdom) earned gross 
in the fiscal year ended June 30, 1912, an average of $7,667 per 
mile, which is $474, or more than 6}^ per cent., more than in the 
previous year. The aggregate increase was $6,428,000. 




of this part of the element and make all of its surface of equal 
value. 

The feed water heater has four of the same design of elements 
connected in series in the feed pipe which enters at one side of 
the smokebox and continues to the check valve on the opposite 
side. The headers of these elements are located near the front 
end of the smokebox so as to employ the heat of the gases in the 
front end to some extent. There are no spiral strips of metal 
inserted in the return tubes of these elements. With the arrange- 
ment shown in the illustration it is necessary to provide a con- 
tinuous feed from an injector or a pump. If the continuous feed 
is not possible a combination check valve having a connection 
to the lower part of the boiler and entering the feed pipe ahead 
of the first element, would have to be provided. This check 
valve would be arranged so that when the injector or pump 
was in operation it would be closed, but when there was no fresh 
feed water entering, the check would open and provide a circu- 
lation from the boiler through the elements, thus preventing them 
from being overheated. Dampers are provided for the super- 
heater, but not for the feedwater heater. It will be noted that 
plugs are provided opposite both ends of each of the pipes in the 
elements allowing the interior of these pipes to be easily and 
thoroughly cleaned. 

Aviation Record. — An aviator, Faller, at Berlin. Germany, on 
January 4, remained in the air for more than an hour, with five 
passengers; and on January S, he ascended with seven passengers 
and remained up seven minutes. The seven passengers, with the 
aviator, weighed 1,242 lbs. 



72 



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AMERICAN ENGINEER 



Vol. 87, No. 2. 



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I'EHRUAKV. 1913. 



AMERICAN ENGINEER. 

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74 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



NEW DESIGN OF TRAILER TRUCK 



A new design of Hodges trailing truck has been applied to 20 
Pacific type locomotives built for the Seaboard Air Line by the 
Baldwin Locomotive Works. Five of these locomotives have 71 
in. drivers and are intended for passenger service, while IS have 
63 in. drivers and are to be used in freight service. They have 
23 in. X 28 in. cylinders, carry 18S lbs. steam pressure and are 
equipped with superheaters, outside steam pipes and Baker valve 
gear. The boilers are of the wagon top type, 71 in. in diameter 
at the front end and have 199 two-inch tubes, 19 ft. long, and 
twenty-four 5}i in- flues. The firebox has a heating surface of 
208 sq. ft., and is provided with a brick arch. The total heating 
surface is 2,818 sq. ft., and the grate area is 53.1 sq. ft. The 
passenger locomotives have a weight of 133,900 lbs. on drivers 
and a total weight of 211,600 lbs. The weight on the trailer is 
37,600 lbs. The freight locomotives weigh 139,150 lbs. on drivers 
and 218,350 lbs. total. The weight on the trailer is 36,200 lbs. 

The Hodges trailing truck, as heretofore built, has jointed 
spring hangers arranged to swing in a plane perpendicular to 
the center line of the locomotive and connected at their lower 
ends to the ends of two cross beams, the one at the rear being 
secured to the frames. The main equalizers from the rear driv- 
ing springs extend backward parallel with the frames and rest 
on the forward cross beam. In the new design the cross beams 
have been dispensed with and the main equalizer is placed in a 
diagonal position connecting directly to the bottom of the front 
spring hanger of the trailer truck. At its forward end it rests on 
a hanger supported by a cross beam connecting the rear spring 
hangers of the driving springs. The rear spring hanger of the 
trailer truck is carried from a bracket bolted to the frame. 
Both trailer truck spring hangers are made up of links arranged 



come any tendency for the trailer truck springs to get out of 
alinenient with the truck frame when the locomotive is curving. 
It will be noticed that a guide is provided to insure the correct 
position of the front spring hanger. This is hinged to the frame 
and allows free vertical movement. 



TAKING UP LATERAL PLAY 



BY JAMES STEVENSON. 
Pennsylvania Railroad, O 



Tlie method shown in the drawing, of taking up side play in 
driving boxes, requires the use of a cast steel collar which is 




Drtiffng ^xfe 



Co/lar Turnec/' 



A Method of Taking Up Driving Box Side Play. 

clamped over a collar forged on the a.xle. The wear is taken 
bv a brass liner which is attached to the face of the cast steel 





Hodges Trailing Truck; Seaboard Air Line. 



to swing in a plane tangential to arcs struck from the radius bar 
pin as a center. The trailer truck frame has a spring centering 
device arranged as shown in the illustration, which does not differ 
materially from the previous arrangement. With this new design 
of truck it will be seen that the absence of the cross beams per- 
mits the better arrangement of the ash pan and its operating 
gear, reduces the weight somewhat and also will probably over- 



collar by liiilts with countersunk head 
yet been tried out in practice. 



This dev 



has not as 



Ore Shipments on the Great Lakes. — The total movement of 
ore on the Great Lakes for 1912 was 47,435,777 tons, which is an 
increase of 15,305,366 tons over 1911. — Iron Trade Review. 



>F Pmactdc 



MACHINE- SHOP KINKS 



BY C. 
ABSistant Master Mechanii 



.. DICKERT. 
Central of Georgif 



TURNING AND THREADING RADIAL STAYS. 

A convenient and economical method of turning and threading 
radial stays is shown herewith. An ordinary turning tool is 
used for finishing under the head but the ends are turned by a 
special tool. This is made from a set- of worn out dies. Three 
of them are ground flat and serve as guides while the fourth is 
ground for cutting. They are held in an automatic die head 
and perform the work satisfactory. Two sets of threading dies, 
located on opposite tool holders of a turret lathe, turn the thread 
on both ends of the stay at the same time. 

The arrangement for holding the die chuck for the rear end 
of the stay is adjustable and slides freely on ways fastened to 
the turret. This die is started first, as it has the longer thread 



Y-—3i 




Arrangement for Turning and Threading Radial Stays. 

to cut and the forward die is started so as to make them both 
finish at the same time. The forward die cuts up under the 
head, making a good fit in the boiler. Both dies are tripped 
automatically. The dies are adjusted so that the threads will 
carefully match with the boiler tap and the threads at the top 
and bottom of the bolt will also be sure to match with each 
other as the rear dies, being started first serves as a lead screw 
for the forward die. This device has materially increased the 
output and decreased the cost. 

GANG TOOL FOR CUTTING PACKING RINGS. 

The tool shown in the drawing is used for cutting cylinder 
packing rings. The holder is equipped with six cutting-off 
tools of tool steel, such as are used in the Armstrong cutting- 
off tool holders. Between these tools are filling blocks, ma- 
chined to suit the taper of the tools and made to a thickness 
suitable for spacing the cutters to the width of the packing 
ring that is to be cut. On this road two width packing rings 
(^ in. wide for light power and 1 in. for heavy power) are 
used, which require two sets of filling blocks. The filling blocks 
are made slightly narrower than the width of the tools to al- 
low the steel plate to firmly clamp the cutting tools when the 



set screws are set up. A blind set screw is placed in the end of 
the tool holder merely to take up the slack in the tools and 
filling blocks, in order to maintain a uniform thickness of the 
rings. Each tool is set in the holder 1/16 in. in advance of 
the other, the top tool being the longer, so as to cause the first 
ring to be cut through first. This tool is fitted to a 52-in. BuU- 



^--fegir: 




Gang Tool for Cutting Piston Rings. 

ard boring mill. Similar gang tools have been described in 
these columns, but they are somewhat different in detail. 



DRIVING BOX KINKS 



Drafts 



BY .A.LDEN B. LAWSON, 
in, BaltiiDore & Ohio, Baltimc 



e, Md. 
BRASS LINERS FOR DRIVING BOX SHOE AND WEDGE FIT. 

The illustration shows a method of applying brass liners to 
the shoe and wedge fits of driving boxes. In the case of old 
boxes, M in. is machined off each side, which reduces the dimen- 



H 4V, 




Secfion /<7-/^. 
Brass Liner for Shoe and Wedge Fit of Dpi' 



ing Box. 



sion A', the standard distance over the faces, by -34 in. The dove- 
tailed slots are planed at an angle to the flanges, as shown. For 
new boxes the width of the pattern is made 54 in. less than the 



75 



n 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



standard dimension A', and the dovetailed slots are cast in. In 
both cases the brass is cast on the box and is finished to the 
standard dimension X. The slots at an angle with the flanges 
prevent the brass from falling off in case it becomes loose while 
being machined. When the liner has worn down to about y% in. 
thick the brass is machined off, the slots are cleaned out and a 
new liner is cast on, which saves the driving bo.x from being 
scrapped. 

.'APPLYING OIL PIPE FOR DRIVING BOX HUB. 

A method of applying a hub lubricating pipe to driving bo.xes 
which have brass hub liners cast on is shown in the drawing. A 
No. 20D. wire nail is inserted in a piece of Y^ in. copper pipe, 
about 2 in. long, and the end is allowed to extend into the oil 




A Method of Ap 



hole, as shown. The pipe is then held in the proper position 
while the liner is being poured. After the hub liner is applied 
the nail is removed and the end of the pipe is cut off and cham- 
fered, as shown in the illustration. 



IRON RACK FOR SHORT LENGTHS 



BY W. H. WOLFGANG, 
Draftsman, Wheeling & Lake Erie, Toledo, Ohio. 

The rack shown in the drawings was designed for storing 
material of less than 10 ft. in length. Concrete slabs are used for 
the footing and they being only 10 ft. wide will permit of the 
rack being moved from place to place, if necessary. Where this 
is done, however, proper eyebolts should be anchored in the con- 



d 



J Hales hr 
^"Rirefs 




Cast ln>n Supports. 



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Casi Iron Base. 



Details of Iron Rack. 

crate slabs for the crane chain hooks. Cast iron plates, 1 in. 
thick, are made in convenient lengths and bolted to the concrete 
slabs to prevent the abrasion of the concrete. They are cored 
out as illustrated for the cast iron supports and for the 4 in. 
I-beams so that they cannot move out of place. The cast iron 
supports can be either bolted or riveted to the I-beams, and the 
length of the support can be made to suit conditions. A 2}/^ in. 



oak floor is laid on top of the rack for the storage of all ma- 
terial too short to be placed in the bins. Iron ladders are se- 
cured to each end so that a man can easily climb to the top of 
the rack. The rack would be more convenient if located under a 




Iron Rack for Storing Material of Less Than Ten Feet 
in Length. 

traveling crane so the material could be more easily handled. 
The reason one end of the rack is narrower than the other is 
because the narrow part was an old rack which has been bolted 
to the new part. 



REPLACING A DRIVER SPRING ON A 
MALLET 

BY J. D. ROGERS, 
Inspector, Virginian Railway 

\\ bile the writer was in charge of some heavy Mallets at a 
pusher grade on the Virginian, it became necessary to change 
an intermediate driving spring on the front engine of one of 
them. The spring had 14 leaves Y% in. thick, and was 36 in. long. 
No jacks or spring pullers were available, and to have sent the 
engine to the nearest roundhouse would have held it out of serv- 
ice probably 48 hours or more. A 33 ft. rail on the spark track 
was removed and a 30 ft. rail substituted, filling out with a 3 ft. 
section held with fish plates. The spring rigging was blocked 
as high as possible by running the engine on a wedge ; the 3 ft. 
section was removed between the main and intermediate wheels, 
and the intermediate wheel was run over the opening, allowing 
the box to drop down to the binder. The gibs were easily re- 
moved and the spring replaced. .\ wedge was then placed in 
the opening and the driver was returned to the rail. The total 
time occupied, including that of removing the rail, was about 
three hours. _ 



Railway Employees in Switzerland. — The Swiss railways 
employ a total of 42,000 men, 35,200 of whom work on the state 
lines and 6,800 on private roads. 



The Bulldozer in Railway Shops 

Typical Examples of Tvvo-Piece Dies Which Have 
Been Used Successfully on This Type of Machine. 



BY LEWIS D. FREEMAN, 
Chief Draftsman, Kansas City Southern, Pittsburg, Kan. 



The bulldozer has contributed very greatly toward the present 
high efficiency of the railway blackstnith shop and is now used 
in nearly every large shop of this kind and in many steel car 
plants. While it was primarily designed for the hot bending and 
shaping of heavy l)ar iron, it is also suitable for hot and cold 
punching and cold flanging up to the capacity of the tools used. 

It is desired in this article to set forth some experiments re- 
cently made with this machine to determine just what can be 
accomplished with two-piece dies, which have to be used on 
tlie bulldozer, as will be explained later. Fig. 1 shows a No. 9 
bulldozer built by Williams, White & Co., Moline, 111., the orig- 
inators of this type of machine. This is one of the largest types 
and is driven by a 50 h. p., d. c. motor, mounted on a bracket 
on the side of the machine and geared direct to a reversing 
clutch shaft so that the machine can be run in either direction 
and reversed at will. On the clutch shaft is a heavy fly wheel 
which runs in the same direction as the motor; the energy stored 
in this fly wheel is sufficient to avoid any undesirable reduction 




Fig. 1 — Large Type of Bulldozer. 

in the speed of the motor as the power required by the work 
fluctuates. The stroke of the machine is 24 in. and the die space 
is 49 in. from the forward position of the moving crosshead to 
the back stops or lugs. 

When using small or medium size dies it is desirable to have 
a suitable surface plate or table across the ways of the machine, 
on which to set them. Such a table is shown in Fig. 2. It has 
a crosstie at the back to rest against the lugs and is provided 
with T-slots so that any die can be set on the surface plate, and 
squared up and bolted down in the most convenient position, 
saving the labor of placing odd packing back of the dies to bring 
them up to the moving crosshead. In this way the dies can be 
so designed that they will take up the entire die space and when 
they come together with the thickness of the metal between 
them, the proper pressure will be put on the shape under forma- 
tion. The heavy set screws in the rear lugs are provided for the 
purpose of bringing the stationary die up to the moving one and 
to allow for variation in the material as well as for wear in the 
machine itself. 

The power exerted by this machine is similar to that of the 



toggle joint. The nearer the crank pin approaches the forward 
dead center, the greater is the power exerted ; but at the moment 
of approaching the dead center it is impossible to calculate the 
pressure exerted with any degree of accuracy. For this reason it 
is not desirable to place dies on the machine that are much 
higher than the rear lugs, even though the dies are tapered down 
to meet the top of the lugs. The center of gravity of the shape 
being formed determines the point of application of the reaction 
of these lugs; therefore the higher the shape in the dies the 
greater the stresses in the frame of the machine, which, while 
massive in construction, is not meant to resist excessive over- 
loading. Many well designed formers are broken by carelessness, 




< . s'o- A 

Noie: ff/s imporhrnf fhaf fhese cersHn^s be machtnecf 
Y^Z^ "x /'" square and exocHt/ io dimenshns ^Jyen, 






5lof FiVing Bars, 
yymtlron 
IZ- Thus. 



I ^ Y '--^^ — 1 ! ""'t 

I i< — laf^'-^ ssji- — ^ — /Sm'-^ ! 

'he 24- — ^4< 4'0- >j< 24- >J 




Fig. 2 — Surface Plate for Holding Small Dies on a Bulldozer. 

such as packing them too close to the moving crosshead, thus 
throwing great stresses on both the dies and the machine. 

Since the force exerted by the crosshead at the moment the 
crank pin passes the dead center cannot be depended on, it is 
apparent that considerable skill and good judgment must be 
used in order to successfully design bulldozer dies. The question 
of strength in the design is largely a matter of experience, and 
once knowing how the machine acts with one set, it is safe to 
assume that all similar ones for the same machine may be built 
along the same lines. It is necessary to have the dies strong 
enough to withstand the total power of the machine, regardless 
of the power necessary to form the shape, as it is more con- 
venient to let the crank make a full stroke so as to release the 



78 



AMERICAN ENGINEER. 



Vol.. .'7. -Vo. 2. 



work as r|iiickly as pi.issil)le. Tlie backward motion of llic ma- 
chine is not available for power, and as parts attached to the 

















\ -^v 1 


F 






^^N/^\ rH 


A_ 
















1 » i 1 


-" 


2 <- 


-6- 


-^ "~^. 



V2A 



SecHon /J-B. 
Fig. 3 — Dies for Bending Angle Iron. 

crosshead have to depend on the bolts for strength, only two 
piece dies can be used. 

The illustrations show some examples of die practice now in 
successful use on this type of machine. Fig. 3 represents a simple 



-e'ei- 




Fig. 4 — Dies for Bending Heavy Bar Iron. 

form for bending angle iron. It will be noted that there is a 
slot in the male die into which the lower flange of the angle is 
pressed. This slot is just wide enough to permit the flange to 




Fig. 5 — Combination Forming and Siiearing Dies. 

enter, and keeps it free from buckling, while the vertical flange 
is forced to take the shape determined by the angle B. 
The dies shown in Fig, 4 are a heavy type suitable for bending 



heavy bar iron, such as tender body bolster plates of 1J4 in. x 12 
in. section. The lugs on the face of the female die are for center- 
ing the plate before pressing, the shape of the die being exactly 
the same as that of the piece to be pressed, with the proper allow- 
ance for shrinkage. The coefficient of shrinkage for open hearth 
steel and boiler plate is .0078 and for merchant bar iron is .0156. 






,^<0\'^' 



i 

Z4-— 

Sfroke of 




^4: 






MI 



Fig. 6 — Dies for Forming Freigiit Car Sill Steps. 

In order to facilitate calculations, 1 plus the coefficient of shrink- 
age is used. Thus, for a 12 in. piece of thin open hearth steel 
plate, the calculation is 12 in. x 1.0078 equals 12.0836 in. or 12 3/32 
in. nearly. Care should be taken to see that the proper coefficient 
is used. 

Combination forming and shearing dies are shown in Fig. 5. 



( ^ 

V ) 



- .f- 



kr Sh,k No.Z ^ 
Insert ^' Mck Wml 
Imn liners cut fo same 



€) 



--2ii 

ni- 



'/% 






1" 



u 





















Bolted 










.. 


LJj 








- 


■ 








. 









1 ''fast inn. 2- 



1 /' 

■7i4i ; 1 1 n 



iisf] jl] ; |i]i I 

^i si i iijl i 

jl ! 1 111 I !l]l 1 






I Fi'nll/ied Bolfsn^- 2oi »i 

Counfersuntt 

Fig. 7 — Dies for Making Coupler Horn Braces. 

These may be used for heavy bar iron and also truck arch bars 
which have not gib ends. By means of hinge joints on the top 
of the male die, the shear blades are thrown back out of the 
way while the forming is being done, and on the next stroke 
of the machine they are let down and the ends of the stock are 
cut oft' to the exact length required. The blades are made of tool 
steel and there are also tool steel faces on the female die. This 



Fei!rv.\rv, 1913. 



AMERICAN ENGINF.EK. 



79 



operation is one vvliieli makes a good sliowiiig for the Inillclozer. 
The work was at one time done under a steam hammer and took 
live or six hours to complete, while it is now done on a bulldozer 
witli two strokes of tlie machine, the actual time being less than 
one minute. In addition to the work l)eing done quicker, there 
is the advantage of having all of tlie parts exact duplicates. 
The safety appliance law makes it necessary to apply many 




new steps on old freight cars and Fig. 6 shows a wing type of 
die suitable for making them. These dies form the U shape of 
the step and also twist the ends at right angles for application to 
tlie car. The wings JF and Y are operated by links attached 
to the crosshead of the machine in such a way that the cross- 
head can strike the slotted casting Z to prevent wrinkles forming 
on the tread of the step. The wrought iron tie bar across the 
ends of the wings is to overcome the reaction while the twisting 



llie bolts. Wherever ])ossible it is better to make the dies solid, 
but in this case it was necessary to finish the inside to make 
the width of the braces the exact width to fit accurately between 
the center sills of the cars. 

In making dies for heavy machinery, the castings should, if 
possible, be machined on their forming surfaces as well as on 
the faces resting against the machine, to insure an even distribu- 
tion of the load when a part is being forged. This prevents 
damage to the dies, as well as to the machine. A great many 
good dies are broken by either improper fitting up or not being 
machined at all. It is essential that care be taken to properly 
design and finish the dies. 

The two-piece dies shown in Fig. 9 are used for pressing 
diaphragms for steel car underframes. Several years ago a num- 
ber of attempts were made to manufacture these on a bulldozer, 
but little success attended them. The design shown here was 
developed after a careful analysis of the other methods. To 
obtain a perfectly formed diaphragm it was formerly thought 
necessary to use a three-piece former, which can only be used 
on a hydraulic press of suitable size. The operation of this 
type has, however, been so successful that quite a number of 
similar ones are now under construction. In the operation of 
these dies, a blank sheet, properly sheared and heated to a bright 
red heat, is placed in front of the female die. The male die 
forces the sheet through the sizing section of the female die, the 
shape emerging into the recess shown by the dotted lines. At 
the end of the forward stroke, the sheet is forced against the 
back of the female die, which straightens out the back or web of 
the diaphragm. The flanges spread slightly and on the return 
stroke refuse to go through the sizing section of the die through 
which they previously came. The male die is then drawn back 



'Sj Jfy/eNo.Z 




Male Die. R.SL 
Leff3ho>yn. \ ^, 

CasI 'nyn \ ^^^ \( 



-U 



~~J?i//e7/o.T~ 



y f 

' III 

-, Li 



k /2- J 



M-H 





Taperiz inS ,3 




1 


<-S-^ 


,1 


k- 


/74- 


> 





I 
k-^-= 



(<- 






-^'k 



Fig. 8 — Dies for Forming Diaphragms for Steel Car Underframes. 



is being done and may be quickly displaced to remove the finished 
step. 

Fig. 7 illustrates dies for making two coupler horn braces at 
one operation of the machine, the idea being to make one side 
take the reaction of the other. The completed forging is shown 
in Fig. 8. These dies are so constructed that two widths of the 
forging can be made by them. In general it is not good practice 
to make a built-up die for large work, as all the strain comes on 



by the crosshead, while the pressed shape is stripped oft' and 
remains in the recess of the female die, whence it may be pushed 
out completed through the opening in the end. 



Fuel Oil ix Austri.x. — The increased price of fuel oil has af- 
fected the Austrian government, who will change tlieir oil-burning 
locomotives back to coal burning. 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



APPKENTIGE SCHOOLS ON THE ERIE 



BY H. E. BLACKBURN, 

Technical Instructor, Erie Railroad, Dnnmorc, Pa. 

A system of .Tpprtntico schools was started on tlie Erie in 
1908 and tin- road ni>w has live schools on its lines. The hoys 



school as iiractical as possdile. '1 he instructur spends an average 
of ahout live hours daily in the shop witli the Ijoys. 

No special efforts are made to turn out draftsmen or foremen, 
hut if a hoy shows an aptitude for any particular line of work 
he is sent to the main shop of the road and is given every oppor- 
tunity to advance to the position towards which his ambition 
points. After a boy completes his apprenticeship, it is of course 




Interior of the Erie Railroad Apprentice School at Dunmore, Pa. 



chosen as apprentices are preferably employees' sons and must the aim to retain him in the company's employ, and every effort 
be over 17 and under 21 years of age. When they are selected is made to do so. 
they are given mental and physical examinations, and if ac- 



ceptable are required to serve a three months' probationary period 
in the shop before they are hnally accepted. 

Each scliool is in session 40 weeks a year and the apprentices 



P.\TENT .ArPLic.MiONS.— According to the report of the secre- 
:iry of the interior for the year ended June 30, 1912, the U. S. 




of the Models 



Erie Railroad Apprentice School. 



are required to attend two two-hour periods each week during 
the three years of their apprenticeship. The time is given to 
mechanical drawing, shop mathematics, and instruction in stand- 
ard shop practice and it is the aim of the instructor to make the 



patent office received during the year, 69,236 applications for 
mechanical patents, 1,775 for designs, 195 for reissues, 7.238 for 
trade luarks, 941 for labels and 362 for prints. There were 
35,539 patents granted, including reissues and designs. 



February, !913. 



AMERICAN ENGINEER. 



SHOP KINKS 



al Fo 



BY W. F. CANAVAN, 
Missouri. Kansas & Texa: 



Fori 



Kans 



AIR CLAMP FIIK DRIIX PRESS. 

A pneumatic claiti]) for holding the work f)n a drill press is 
shown in Fig. 3. It consists of a 6 in. x 8 in. air cylinder, which 



TAHI E FOR SLOITlNi; IIRIVINC. H"\ IIRASSES. 

A convenient method for clamping a driving box brass to a 
slotting machine so that it may be machined for the driving box 





Fig. 1 — Attachment for Slotting Driving Box Brasses. 

fit is shown in big. 1. The brass is placed on three plugs in an 
auxiliary table fitted to the center of the slotter table and is held 
in place by a clamp nut fitted in the auxiliary plate as shown. 

TOOL FOR TURNING ROCKER ARM BOSSES. 

Fig. 2 shows a special tool for turning the bosses on rocker 
arms. A forked head is made on a tapered shank with a hole in 
the base of the fork for a centering pin. The tools are placed 
on the inside of the fork and are held in position by set screws. 



Fig. 3 — Pneumatic Clamp for Drill Press. 

is located directly beneath the table with the piston rod extending 
through it. The clamping rod is held in the upper end of the 
piston rod as shown; one end is placed on the work and the 
other on a block. A spring in the cylinder under the piston re- 
turns the rod to its original position when the air is released. 

GRINDING THROTTLE VALVES. 

A convenient method of grinding throttle valves is shown in 
Fig. 4. An air motor is carried on an old man fastened to a 




Fig. 2 — Tool for Turning Rocker Arm Bosses. 



Fig. A — A rvietliod of Grinding Throttle Valves by Power. 



82 



AMERICAN ENGINEER. 



Vol. 87, \'o. 2. 



IiciK-li :iiul turns thu val\e tliruugh an expansion shaft with two the spring is placed on a tnhle with one end resting against a 

universal joints. The valve may be lifted froin the seat while notched block as shown in the illustration. The plunger is 

the machine is running, thus eliminating the possibility of groov- equipped with a forked rain which forces the spring band from 

ing the scat. its position. 

PRESSING OFF SPRING B.XNDS. CYLINDER BORING B.XR. 

\ discarde.l wlieel press fitted up and used for pressing off By using the bar shown in Fig. 5, anv cvlinder may be bored 



spring bands is shown in Fig. 6. .\fter the band has been heated 



without removing the pilot beam or truck. It was built so as to 




Fig. 5 — Boring Bar for Cylinders. 



Fig. 7 — Tool Post Used on Horizontal Bor 
Tumbling Shafts. 



IVlill for Turning 




Fig. 6 — Wheel Press Arranged for Pressing Off Spring Bands. 



February, 1913. 



AMERICAN ENGINEER. 



83 



obviate the necessity of using olTset tools to machine the hack tuoi. kor turning tumbling shafts. 

head and with it only straight tools are re.,uire,l. The har is The lunung of the hearings on tumbling shafts .s an awkward 

short, running in a taper gland adjusted by a center in the stuf- nperati-.n where some such tool as that shown m h.g. / is not 




Fig. 8 — Apparatus for Mounting Air and Steam Hose. 

f^ng box The construction and arrangement are clearly shown used. This is simply a bar sufficiently long to a 
in the illustration. to clear the table, and sufficiently st.tf to prevent 



low the arms 
:hattering. It 




pjg. 9_Arrangement of Drilling Apparatus for Use on Boilers. 



84 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



is used on a horizontal boring mill, the table being lowered, and 
operated by the longitudinal and transverse feed. 

MACHINE FOR MOUNTING AIR AND STEAM HOSE. 

The machine shown in Fig. 8 is a collection of devices for re- 
moving and replacing nipples and connections in air and steam 
hose. At the extreme left the machine A is used for breaking 
the clamp bolt ; 5 is a tool for spreading the clamps open ; C is 
an annular brush for cleaning the fittings ; Z) is a vise for hold- 
ing the new hose while the fittings are being forced in ; £ is a 
tool for cleaning the gasket grooves in the couplings ; F is for 
tightening the clamp on the hose, and G is an air connection 
for giving the hose its final test. The outfit is neatly arranged 
on an I-beam and has given good service. 

DRILLING HOLES IN BOILER SHELLS. 

The boiler repair man knows what a difficult job it is to rig 
up an "old man" on the side of a boiler to drill out a staybolt, 
and the time lost in doing the work is considerable. The ar- 
rangement shown in Fig. 9 is intended to simplify this work. A 
frame made of structural shapes and bar iron is made as shown 
in the illustration, and carries a large vertical lead screw fixed 
in two two-wheel carriages running on the upper and lower 
bars. An air motor is fixed on the end of a shaft that is car- 
ried on a device operating on the vertical lead screw. The motor 
is adjusted in and out by the lever A, is raised or lowered by 
the lever B and it may be swung up or down, and held rigidly 
in position by the clamp C. In this way it is universal in its 
action and can be used in any position throughout the range of 
the frame for drilling out staybolts, drilling and tapping for 
studs, and for drilling holes. 



SHOP HOSPITAL ROOM 



MILLING ATTACHMENT FOR LATHES 



BY E. 

Instructor, Atchii 



. SIEMANTEL, 

n, Topeka & Santa Fe 



Apprentii 

A simple and useful appliance answering the purpose of a 
milling machine in small shops is shown in the illustration. It 
is made of a Zyi in. square rough iron rod, one end being turned 
to fit in the tailstock of the lathe; the other is centered to fit 
the lathe spindle. 

The tool spindle A runs in a 2 in. brass bushing and has a 



2^ -^q. Iron 




Tiv; 



I=q 



i* -zs^i ^i^tff■- -II- -^-Sf-^- 

Milling Attachment for Use on Lathes. 

thrust ball bearing. It is held in position by two 1 in. nuts. 
One end is threaded to receive cutters of various sizes. It may 
be driven by either a belt or a motor, the post B being used as 
a brace for the motor handle when it is used. The work to be 
milled is attached to the carriage of the lathe and the various 
feeds are used as desired. 



Altitude Record. — R. G. Garros, a French aviator, attained a 
height of 19,032 ft., exceeding the previous record by 1,151 ft. 

Dead Weight of Vehicles. — The dead weight per passenger 
of a horse-drawn vehicle is between 300 and SOO lbs. ; of a motor 
car, about 1,428 lbs., and of a steel railway coach, from 1,200 to 
1,700 lbs. 



Along the lines of the "safety first" movement there is a certain 
feature that should not be overlooked, and that is a hospital or 
emergency room at the shops where the injuries of the employees 
may be carefully and antiseptically dressed. The illustrations 
show the emergency room of the Chicago, Rock Island & Pacific 
shops at Silvis. 111. This plant employs about 1,400 men, and 
during the three years the room has been in service there has been 



Cabinef- Surgical Supp//e5 
On Glass Top Tab/e Z4-ii £4' 




Plan of Hospital Roo 



d Shops, Sllvis, III. 



no case where any man treated has been troubled with blood 
poisoning afterwards. All employees are required to report the 
slightest injury received and to have it dressed by the attendant 
in charge. In case of a serious injury the patient is given 
emergency treatment and is immediately carried to a hospital. 
There is a special man in charge of the room who is thoroughly 
familiar with the "first aid to the injured'' rules, and is ready 
at a moment's notice to give aid. When he is not so occupied he 
assists in the assistant shop superintendent's office on clerical 
work. 

The room is located just off the office of the assistant shop 
superintendent, and in the central part of the main shop. It is 




General Arrangement of Hospital Room at the Silvis, III., Shops of 
the Rock Island Lines. 

completely walled in and is kept in a clean, sanitary condition. 
All the fixtures are of enameled iron and glass. The walls and 
ceiling are painted with an enameled white so that they may be 
easily washed. The floor is completely covered with a single 
piece of linoleum, making it impossible for dust and dirt to collect 
in the cracks of the floor. A complete report of each accident 



February, 1913. 



AMERICAN ENGINEER. 



85 



is made and placed (Ui lile, \Vc arc iiult-btcd to G. W. Scidol, 
superintendent of shops at Silvis, for tlic illustrations and tlic 
information. 

MISCELLANEOUS SHOP KINKS 



anotlicr, or in case of unloading car trucks or mounted wheels, 
tuiloading from the car directly to the track over which they 
may be wheeled to the shops. The base of the trestle has a 
1<. iz'L ^ 



BY W. A. McGEE. 

SMOKE STACK CRANE. 

A simple crane arm to fit on locomotive stacks is shown in 
l-'ig. 1. It is made from a 2 in. round iron liar, which is looped 
over and welded at the end as indicated in the ilhistration. It 




-r/f' 



Fig. 1 — Smoke Stack Crane. 

is handy for applying smokebox fronts or doors, a chain hoist 
being attached to the end of the arm. 




Section A' 



PNEUMATIC LOADING HOIST. 

A convenient arrangement for loading or unloading cars is 
shown in Fig. 2. It consists of a trolley runway built up almost 
entirely of wood, and a 4-wheel trolley wdiich carries the air 

hoist. The runway extends over three tracks, having a span spread of 16 ft., which provides the necessary stability, and 
of 38 ft., and in this way allows for loading from one car to the columns are made up of two 5 in. x 12 in. beams bolted 



Fig. 3 — Trolley for 7-Ton Loading Hoist. 




^ SecfhnA-A. 



Fig. 2 — Pneumatic Loading Hoist Operating Over Three Tracks. 



86 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



together. The legs or braces arc made of 4 in. x 9 in. stock, 
and are tied together 11' 2 ft. above the groiuid by a 4 in. x 9 
in. beam with a % in. iron tie rod. The runway consi.sts of 
two lYz X 13J/2 in. beams, which are supported at the center 
by a yoke suspended from two diagonal braces of 4 in. x SJ/j 
in. stock, extending over the runway and footing in the up- 

/ Three-yyau Cock. „ 

hfffedccer^ ^ i "erf. Check ^./.e 



shown in Fig. 6. It is made of a galvanized iron tank with ^ 
in. copper heads and 1 in. pipe with the necessary fittings. Air 
is admitted the top of the tank through a tee. the upper end 
of which is used for filling the tank with sand. The air pres- 
sure in the tank is throttled down to about 10 lbs. per sq. in. 
by a valve, as indicated, and the air pressure for the blast is 




Fig. 4 — Air Cyiinder for Loading Hoist. 



rights. The edges of the runway on which the trolley rolls 
are protected by a 2 in. x 2 in. x 3/16 in. angles. The trolley, 
as shown in Fig. 3, has four 12 in. wheels spaced 18 in. on 
centers, which support the carriage with the hook to which the 
hoist is attached. The air cylinder is shown in Fig. 4, and is 
14 in. in diameter inside, and has a stroke of 9J/2 ft. It is made 
in two sections, one 4 ft. long and the other 5 ft. 8^ in. long; 
these are tied together by ten % in. rods. The details of the pis- 



6 2 Shjds, ^ long 



regulated by the globe valve below the shop Hne connection. 
Two hooks are riveted to the sides of the tank so that it may 




Fig. 5 — Piston and Hook fo 



ton, piston rod, and swivel hook which fits on the end of the pis- 
ton rod are shown in Fig. S. It will be noticed that the piston 
is packed with a leather cup washer which is held out against 
the cylinder walls by a }4 in- steel wire spring. With an air 
pressure of 100 lbs. the hoist should easily handle 6 or 7 tons. 
It is operated from the ground, two chains extending down 
from the operating valve. 

P0RT.\BLE S.\ND BL.-\ST. 

A portable sand blast apparatus used for removing paint is 




Fig. 6 — Portabie Sand Blast Apparatus. 

be hung on the side of the tender or at any place convenient to 
the work. The whole outfit can be easily carried by two men. 



CABOOSE LAWS 



The Special Conmiittee on Relations of Railway Operation 
to Legislation, W. J. Jackson, chairman, has issued under date 
of December 10, 1912, bulletin No. 43, on legislation prescribing 
the construction of caboose cars as enacted in sixteen states. 
The accompanying table gives an analysis of these laws. 

These laws do not apply to narrow gage lines in South Dakota ; 
to logging roads in Washington; to roads of less than 15 miles 
in length with grades more than 200 ft. to the mile in New 
York ; to passenger equipment used as a caboose in Nebraska, 
South Dakota and Virginia ; to cabooses used in yard or trans- 
fer service in Illinois, Indiana and Iowa; to cabooses used on 
logging or lumber trains in Virginia and Wisconsin ; to cabooses 
on work trains in Iowa ; to cabooses used in original construc- 
tion work in Soufh Dakota; to unusual and unforeseen demands 
of traffic in Illinois and Indiana; to emergencies not exceeding 
36 hours in Iowa ; to cabooses used on account of accidents or 
casualty in South Dakota; to cabooses in service March 30, 1911, 
complying with the act except as to end doors and platforms in 
Missouri ; and to cabooses in service April 25, 1910, complying 



developed, and applied for letters patent on, a construction of 
this type. In this device the platform and vestibule are so con- 
structed and attached to the car that they will collapse in case 
of a collision. This gives a shock absorbing distance between 




End Construction of Steel Car Equipped witin a Wooden Vestibule, 
two cars equal to the combined depth of the platforms. To ac- 
complish this, the center sills are run only to the end of the 
car body, and the connection between them and the platform 



ANALYSIS OF CABOOSE LAWS IN THE SEVERAL STATES. 



Height in feet 7 

Length in feet 24* 24 

Strength (A means equal to 30-ton freight 

car constructed to M. C. B. standards) . . A .... 

Number of trucks and wheels 2 — 4 2—4 

Platforms, inches wide (S means not speci- 
fied) 24 30 

Doors (B means each end) B B 

Guard rails (R means required) R R 

Grab irons (C means required) C C 

Steps (R means required; E means re- 
quired with rod, board or guard) E R 

Hand brakes 

Air valve 

Cupola (K means required) R R 

Windows (R means required) R .... 

Closets (F means water; G, type not speci- 
fied) G 

Penalties (dollars) 100 to 

500 

Existing equipment to be corrected (H 

means at general repairs) H .... 

Time extensions to be allow-ed by State 

Commission 

Enforcement of act (J means at discretion 

of State Commission) 

Tin. 1, 

Date effective 1913 1909 

•Including platform. 



2—4 2—4 



2—4 
S 



G G 




F 


F 


F 


G 




G 




F 


00 to 100 to 


100 to 


10 to 




500 to 


100 to . 


.. lOOto .. 


.. 100 to 


10 to 


500 to 500 to 


500 500 


500 


50 




1,000 


500 


500 


500 


50 


1,000 1,000 



J 

Tune 1. 
1914 



1912 1910 1909 1911 1907 



1910 1911 1910 1910 1910 



w'ith the act, except as to platforms if they are 20 in. wide, in 
Ohio. There are no exceptions made in the other six states. 



COLLAPSIBLE END CONSTRUCTION 
FOR PASSENGER EQUIPMENT 



The advisability of attempting to make a collision-proof end 
for passenger cars has been held in question by many designers, 
who claim that such a construction cannot be produced without 
making the weight of the car excessive. An alternative which 
has been sometimes suggested is a construction that will absorb 
the shock of a collision by crushing, before serious damage can 
be done to the car body. 

The Barney & Smith Car Company, Dayton, O., has recently 



sills is made of such strength that it will give way when anything 
greater than the maximum service shock is received on the outer 
end of the vestibule. The steps, vestibule door and hood will 
of course collapse when the rivets shear on the sill extensions, 
and these will assist in absorbing the energy of the shock. The 
end of the car body is designed for great strength, heavy 
sections being used for the end posts. It is generally claimed 
that in the case of cars attempting to telescope, the point of 
greatest shock is never over 20 in. above the floor line, and with 
this in view the intermediate posts are reinforced for a distance 
of about 4 ft. above the floor by angles riveted to the inside. 
The end of the car is further protected by pressed steel triangular 
shapes about 30 in. high, placed at the sides, as shown in the 
illustration. In order to hold the end posts in position, and also 
to prevent parts of the vestibule piercing the end of the car, it 



87 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



is covered entirely by a heavy steel plate, wliich is attached to 
the roof and e.xtends to the bottom of the end sills. It is claimed 
that this plate, in case the entire shock of a collision is not 
absorbed by the collapsible vestibide, will tend to pull the roof 
of the car down and throw the next car up instead of allowing 
the two cars to telescope. Pressed steel shapes are also placed 
below the platform end sill, forming a part of the collapsible 



steel. A collapsible construction of wood has also been designed,, 
which may be applied to car bodies of either steel or wood con- 
struction. As shown in one of the illustrations, in applying this 
type to a car of steel construction an auxiliary end of wood is- 
used. This makes two walls at the end of the car, one the reg- 
ular car end reinforced with wood, and the other the vestibule- 
wall which rests directly against the end of the car. The entire 




Collapsible Platfo 



vestibule, and are designed to act as an anti-climbing device. 
Heavy I-beams are used as vestibule center posts. These are 
securely riveted above and below and it is believed that in case 
of one car attempting to ride over the other, these beams would 
be of sufficient strength to cause the rivets connecting them to 
the sill extensions to shear off. 



All-steel Car 



platform, vestibule, hood and sill extensions are constructed as- 
a unit, detachable and separate from the car body proper and' 
can be applied, if necessary, after the car is built. It is presumed 
that in case of a collision these would be the only parts seriously 
damaged, and the car could therefore be repaired and replaced 
in service with a minimum of expense and delay. The object o£ 



One of the illustrations shows a car constructed entirely of the entire device is to protect the car body from damage. 



New York Central Lines Steel Coaches 



Strong End Construction and Thorough Insula- 
tion Distinguish the New Passenger Equipment. 



The new all-steel passenger train cars recently put in service 
■on the New York Central Lines are 70 ft. in length over the 
€nd sills and 11 ft. 9j-4 in. over the buffers. The coaches have a 
seating capacity for 84 passengers. These cars can be con- 
sidered as representing the latest development of steel passenger 
equipment for heavy truhk line service along conservative lines. 
Two features of the design are particularly noticeable, viz. — 
the exceptionally complete arrangement of insulation and the 
substantial end construction, both of the car body and of the 
vestibule. There are very few places anywhere in the car where 



llic two designs. The posts terminate at the plate and the 
lower deck carlines are in separate pieces. The posts, which are 
all practically of the same section, are equally spaced throughout 
the length of the car except at the point where the saloons 
are installed. The interior finish is of steel except below the 
window sills and on the ceiling where agasote is employed. 
The steel is finished to imitate mahogany and the window sills 
and window sash are of Cuban mahogany. The passenger 
coaches are equipped with the axle light system and, including 
the batteries and battery boxes, have a total weight of 142,000 



-^^^^i^^^^JT^ 




Plan of 70-Ft. Steel Coach; New York Central Lines. 



there is a continuous metal contact between the e.xterior and 
interior, and careful provision has been made to prevent the 
entrance of cold air between the outside and inside sheathing 
or finish. A 2-j4 in. air space has been provided under the 
floor which is sealed at the bottom by three-ply insulation 
secured to Y^ in. steel plates arranged in comparatively small re- 
movable sections. 

Six inch I-beams, set in pockets in a cast steel underframe 
and securely held at the top,, are employed for both the door 
posts and the vestibule diaphragm posts. In addition the 6 in. 



lbs., giving a weight per sq. ft. of interior floor area of 22.9 
lbs. and per seated passenger of 1,690 lbs. Cars of the design 
shown herewith have been built by the American Car & Foundry 
Company and the Barney & Smith Car Company, the design 
being prepared jointly by the engineers of the railway and of 
the builders. 

The center sills connecting the two large steel castings at 
either end consist of two plate girders set 18 in. apart, each 
having a Yj, in. web plate and two iY^ in- x 3j4 in. x Y^ 'n- 
angles at the bottom and one ZY2 in- x 3j^ in. x Yz '". angle at 




70-Ft. steel Passenger Coach for the New York Central Lines. 



Z-beams forming the corner posts are braced by a substantial 
cast steel knee resting in a machined pocket in the underframe. 
This construction is such as will evidently offer the most de- 
termined resistance to telescoping of the car body. An under- 
frame somewhat similar to that employed by the Pullman 
Company for steel sleeping and parlor cars is used. It con- 
sists of a Commonwealth combination cast steel double body 
bolster, end sill and platform connected by fish belly type center 
sills and side sills of steel angles. 

In other respects, however, there is little similarity between 



the top. These girders are 31 in. in depth at the middle for a 
length of 22 ft. 8^ in. They taper at each end for a distance 
of 12 ft. 10^ in. to a depth of 13 in. A top cover plate, Yi in- 
in thickness and 26 in. wide, is secured to both sills and over- 
laps for the full length of the splice at the steel castings. There 
is also a splice plate on the under side of each sill at this point 
which is Y^ in. in thickness by 7^ in. wide and 3 ft. in length. 
All the angles on the center sills are continuous for the full 
length of the web plate with the exception of the inner angle 
on the lower edge which does not form part of the splice 



90 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 






13 




February, 1913. 



AMERICAN ENGINEER. 



91 



to the casting except as it is secured through the medium of 
the bottom cover plate. The web of the center sill is provided 
with four vertical stiffeners of 3 in. x 3 in. x ^ in. angles which 
extend the full depth of the sill and are spaced equidistant be- 
tween the cross bearers and the cross tie and one in each panel 
between the cross bearer and the bolster. 

The center sills are made with a 1% in. camber by shearing 
the web plates tapering from the cross bearers to the ends. 
All rivets in the center sill construction are ?4 in. and are 



pressed steel center sill separator in two pieces and a pair of 
pressed steel crossties all made of J4 '"■ plate flanged on all 
sides. The form and arnujgement of this structure is shown 
in one of the sections. 

The side sills are 6 in. x 4 in. x ^/s in. rolled steel angles 
extending in one piece for the full length of the car, being 
securely riveted to the bolster castings and to the cross bearers 
and cross tie. They are set with the flanges extending inward 
and are fastened by eight horizontal rivets and two vertical 




F/an af Cross Bearer 



Plan at Floor Beam 



I M^-^ \-3-3 ALJ- 



H-'^/-l ._ . Trnrl- L----_------- " mfjr^^^ — ' 

.j_..__^. -^--*^-^ 1-^^ ^ ^-^ ^ 









I ^ ■ Ato/e-B 

— ^ /.?/j H Sections E-EandF-F taken at 

opposite end of car 



Details of Underframe; New York Central Line's Steei Coach. 




Section F-F 



spaced at Xy^ in. pitch wherever they connect to the web plate. 
The cast steel cross bearers are spaced 21 ft. 7s in. apart, coming 
at the point of tapering of the center sills ; they are formed in 
three pieces, properly shaped for fitting between the center 
sills and between the side and center sills. They are cut out 
for lightness as shown in the illustration, and have top and 
bottom cover plates 6 in. x 5/$ in. x 4 ft. 4 in. in length, which 
extend continuous over the top and bottom of the center sills 
and are securely riveted to the flanges of the cross bearers and 
of the center spacing plate. At the center of the car is a 



rivets at each cross tie. the connection at this point also being 
reinforced by a separate casting coming underneath the side 
sill. The bottom of the side sill is 3 ft. lYi in. above the rail. 
In addition to the cross tie and cross bearers there are seven 
pressed steel, channel shaped, floor supports on each side, 
secured between the center and side sills. These are formed 
of y% in. plate and are 7 in. wide with 3^ in. flanges. They 
are further stiffened by a groove IH in- wide x 34 in- deep 
pressed in the middle for the full length and are located adjacent 
to side posts in -each case. They have a maximum spacing of 



92 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



6 ft. The outside floor stringer consists of an angle, pressed 
from % in. plate, extending for the full length of the car and 
riveted to the side posts with four J4 in. rivets at each post. 
The lower edge of this angle acts as a support for the false 
floor. Intermediate stringers of Z shape, pressed from Y^ in. 



resting on the center sill cciver plate and located midway between 
the floor supports. 
The side sill, formed of a 6 in. x 4 in. x Y^ in. angle; side 




Cast Steel Knee Back of 



plate, extend for the entire length of the car. They are in 
five parts with proper shaped connection pieces at the cross 
bearers and bolsters and are riveted to the floor support with 
two Ys, in- rivets at each connection. A Yb in. extension plate 
is riveted to each of these stringers and extends downward for 



Central Lines. 



posts pressed in channel section, with flanges, from J^ in. 
plate ; a 5 in. 6.5 lb., channel, continuous for the full length of 
the car, forming the plate; and a 5^ in. x AY2 in. belt rail form 
the principal members of the side framing. The posts are shaped 




-69-lli 

Elevation of Body Side Framing at End of Car; New York Central Lines Steel Coach. 



securing the false floor. The middle floor stringers are also 
Z shape and of Y& m- plate. At each seat pedestal a 2>Y2 in. x 
2Yi in. x ;4 in- angle, 13 in. long, is riveted to the stringer 
which has an extra support in the shape of a pressed steel gusset 



at the bottom to fit inside the leg of the angle and are cut away 
at the top to clear the flanges of the channel plate which is 
placed with its web horizontal and flanges extending downward. 
The posts have a 1/16 in. cover plate riveted to the outwardly 



February, 1913. 



AMERICAN ENGINEER. 



93 



extending flanges, thus giving u full box section. The joint at 
tlie side sill is made with two Yz in. rivets through the posts, 
in addition to the exterior Y^ in. sheathing. At the plate are two 
pressed 3/16 in. angles fastened with f| in. rivets. On account 
of the width of the window panels at the ends of the car, three 
special posts of simple channel section are used. 

Back of the belt rail which extends continuous outside the 
posts and in one piece for the full length of the car body, are 
4 in. X 4 in. x 3/16 in. pressed steel angles fitting between 
tlie posts and secured to them by 3/16 in. connection angles. The 
side sheathing comes between the belt rail and these angles and 
the three are secured with .)^ in. rivets. The upper row of these 
rivets also secures the outer edge of the window stooling 
which is pressed from 3/32 in. plate and covers the upper part 
of the belt rail. It is continuous for the length of the car, 
being cut out to clear tlie posts. Z-shaped pieces, attached 
to the belt rail stiffentTS, support the stooling between the 
posts. Otiier longitudinal members in the side framing consist 



The lower deck carlines are pressed in channel shape from 
Yi in. plate, to the contour shown in the illustrations. They 
have flanges 1J4 in- wide except where the roof sheet joints 
are tnade when the flanges are 2.^ in. deep. A carline is 
located over each side post and they are secured to the side 
plate with four f^ in. rivets where they have wide flanges and 
two Yi in. rivets and a Yi in. pressed angle where the narrow 
flanges are used. Spaced midway between these are the inter- 
mediate lower deck carlines formed of XYi, in. x XYz in. x 3/16 
in. angles. These are intended principally as roof sheet 
stiffeners. At the upper end the carlines are fastened to the 
combination deck sill and plate formed of a J^ in. sheet flanged 
with a web 18 in. wide, a lower flange ZY^ in. wide, and upper 
double flanges of 5 in. and XYz in., respectively. The web is 
cut away for the deck windows, the openings being 10 in. x 30% 
in. This plate is continuous for the length of the car body and 
its top flange is stiffened by a \Ya in. x \Ya in. x Yi in- angle 
located as shown in the section of the car. At each carline 




60 Baf fen Centers >j 

SecHon A <?/ Carline. 



Sections of the Roof Framing; New York Central Lines Steel Coach. 



of a 3'/2 in. x 2}^ in. x ;4 in. angle secured inside the posts for 
a seat rest and a floor cove molding of 'g in. plate in an in- 
verted J shape. 

A 6 in., 15.6 lb., Z-bar is used for the body corner post and 
sets in a pocket in the underframe casting at the bottom and 
is secured to both the side and end plates at the top. This post 
is backed by a large cast steel knee extending back along the 
side of the car for a distance of 23J^ in. and reaching as high 
as the belt rail. This anti-telescoping arrangement was furnished 
by the Co"mmonweaIth Steel Company. The door posts are 
6 in., I214 lb. I-beams, and are also set in properly shaped 
pockets in the underframe casting. They are securely fastened 
at the top to the end plate which is made of a 5 in., 6.5 lb., 
channel set with the web horizontal. This plate is secured 
to the side plate and the deck sill by a gusset bracing and is 
further reinforced with a wide stififener. The intermediate end 
posts are 4 in., 8.2 lb. Z-bars, secured at the top and bottom in 
the same manner as the side posts. 



connection a malleable iron stififener is inserted. These are 
shaped to also carry the screens and the ventilators. Ward 
ventilators are used in the main part of the car and Globe 
ventilators at the toilets. There are thirty-eight of the former 
and two of the latter type. 

On the upper deck the carlines are of Yi in. plate flanged 
channel shape, 2Yi in. deep and 5 in. wide over the flanges. 
These are formed to an 11 ft. 6 in. radius and are located with 
the same spacing and directly above the main lower deck car- 
lines. They rest on top of the combination deck sill and plate- 
and are secured to it with four Vf, in. rivets at each end. Be- 
tween these main carlines are intermediate deck carlines formed 
by 2 in. x 2 in. x 3/16 in. angles shaped to the proper contour. 
These are inserted for the purpose of making the joint of the 
roof sheets, which are riveted to them with Ya in. rivets spaced 
not over 5 in. apart. The roof sheet on the upper deck is of 
No. 14 B. W. G. steel plate and the joints between the sheets 
are welded. The eaves of the upper deck are made by riveting 



94 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



the roof sheet to the down-turned flange of the deck plate. 
On the lower deck the roof sheets are of 1/16 in. steel plate, 
except at the ends where a thinner plate is employed. The lower 
roof sheets are also held with }i in. rivets and are welded at 




Detail of Upper Framing at the End of the Car. 

the joints. The lower deck eaves are formed by a special flanged jj^ 

eaves molding of ]/$ in. plate. This molding is riveted to the (< 3'/o~ — 

lower part of the roof sheet and through the flange of the body sections Showing Detail Construction of the Side and End Frame. 




Feiikuarv, iyi3. 



AMERICAN ENGINEER 



95 



side plate. It is coiitimioiis on both sides and ends nf the 
car. 

Tlie vestibule diaphragm pusts arc also 6 in., 12;-.( lb. I-bcains, 
set in pockets in the steel casting in the same manner as the 
door posts. They are supported at the top by a 5 in. channel 
extending straight back to the end frame and secured to the 
gusset which reinforces the end plate. It also abuts the flange 
of the end plate. There is also a similar channel secured to 
the opposite side of the post, which extends upward and out- 
ward to a connection at the junction of the deck end plate and 
side plate. The former is a 5 in. straight channel with the 
flanges cut away- at the end and the web turned inward for 
riveting to the deck side plate. There is also a diagonal brace 
from the top of the door post at this same point and large 
gusset plates make the joint rigid and strong. Furthermore there 
is a diagonal brace from the top of the vestibule diaphragm 
post to the side plate near its junction with the corner post. 
The vestibule corner post is % in- thick, pressed to the proper 
contour and secured to the buffer beam extensions at the bottom, 
and to the side plate and vestibule end plate at the top. The 
vestibule end plate is a 354 in. x 3J4 in. x J4 'f- angle formed to 
proper contour and is riveted to the vestibule diaphragm posts 
above their connection to the diagonal braces. 

It will be seen that this vestibule construction is designed to 
offer great resistance to end sho.cks and that no provision has 
been necessary for carrying the weight of the platform or the 
vestibule from any of the roof members since the steel casting 
in the underframe is amply sufficient to carry this weight. The 
end framing of the body, however, is even more massive and 
should the vestibule collapse, it would be practically impossible 
for another car to enter the car body proper. 

Patent leveled plate, % in. thick below the belt rail and 3/32 
in. thick above, is used for the outside sheathing. The end 
sheathing part is also 3/32 in. thick of the same plate, and the 
vestibule has ^ in. sheathing. On the interior the finish is of 
steel except as noted above. It was furnished by Hale & Kil- 
burn. The floor is of Flexolith, 114, in. thick, laid on % in. gal- 
vanized Chanarch of No. 22 gage. The latter was furnished 
by the Acme Supply Company. It will be noted that the Chan- 
arch is carried through to the side sheathing between the posts 
and that the flooring is also continued, a joint being made, how- 
ever, at the floor cove molding on the inside of the post. This 
arrangement prevents the entrance of cold air in the space be- 
tween the posts and back of the inside finish. 

One of the most interesting features of the car is the ar- 
rangeinent of the insulation, and in the cross sections it will 
be seen that adjacent to the inside finish at all points there 
is a 1/2 in. sheet of Resisto, or- H. W. Johns-Manville Com- 
pany "Nycinsul" insulation, and on the inner face of the outer 
sheets there is a l^i in. Resisto sheet. The latter is brought in- 
ward around the posts and other members, and joins either 
the inner insulation or the wooden fastening strip applied for 
securing the inside finish. This insulation is secured to the 
plates by fasteners spot welded in place. At no point is there a 
continuous metallic connection between the inside and outside 
of the car. All open spaces between the framing, where there 
might be a possibility of circulation of cold air, are carefully 
filled with wood blocks or otherwise. 

The cars are mounted on the standard six-wheel trucks of the 
New York Central Lines, set at 54 ft. centers. They have an 11 
ft. wheel base. Some of the specialties employed are as follows : 
Steel doors. Hale & Kilburn. The body end doors close against 
a piece of solid rubber '/z in. square, and are also fitted with 
metallic weather strips. Trap doors and window fixtures, Tuco 
and Edwards; vestibule curtain, Acme Supply Company; draft 
gear and buffer, Miner Draft Gear Company ; couplers. Tower ; 
brakes, Westinghouse PC equipment with 16 in. service and 16 
in. emergency cylinders; heating system. Ward Equipment Com- 
pany ; lighting, Gould axle system ; seats, Hale & Kilburn walk- 
over type; lock nuts. Columbia. 



THE ELECTRO-PNEUMATIC BRAKE 



At the January meeting of the New York Railroad Club, N. A. 
Campbell read a paper on the electro-pneumatic brake, stating 
that this type of brake is so arranged that under usual conditions 
the pneumatic apparatus is operated electrically, but if the 
electrical apparatus should become inoperative from any cause, 
that part of the equipment controlled by air pressure is not 
affected and the pneumatic operation will take place as usual. 

There are several systems of operating air brakes electrically, 
some of which have been in successful operation for a number of 
years, principally on electric railroads operating multiple unit 
trains. In the system described magnet valves are employed to 
make local brake pipe reductions. It is believed that this system 
is the most applicable to steam railroad service, as it can be used 
in connection with the standard car and locomotive equipments 
now in use, and will not interfere with interchange. It is also 
applicable to multiple unit electric train service with substantially 
the same apparatus. 

The standard automatic brake valve is used and the positions 
for electric operation are the same as those for pneumatic 
operation. Each of the various positions of the brake valve for 
controlling the air pressure throughout the air brake system has 
a corresponding position on the electric controller. The con- 
troller is connected to a series of wires passing throughout the 
length of the train. 

There are three magnet valves on each car, viz. : the applica- 
tion, release and emergency magnet valves. They are attached 
to one bracket to which the pipe connections are also attached, 
so that a magnet valve can be removed without disconnecting 
any pipes. In the normal position the application and emergency 
magnet valves are closed and when energized, are opened. The 
normal position of the release magnet valve is open and it is 
closed when energized. 

To make a service application of the brakes, the brake valve 
is placed in the service application position. In this position the 
application magnet valves are energized, which causes them to 
open and reduce the brake pipe pressure simultaneously on each 
car. The triple valves now operate in the usual manner, actuated 
by the differential in the auxiliary reservoir and brake pipe 
pressures, and permit auxiliary reservoir air to pass to the brake 
cylinders and apply the brakes. As the brake pipe reductions are 
made simultaneously on each car, and the action of the magnet 
valves is instantaneous, there is no interval between the applica- 
tion of the first and last brake. When a sufficient brake pipe re- 
duction has been made, the brake valve should be returned to lap 
position. The application magnet valves are now de-energized 
and are closed by the air pressure, assisted by a spring, and the 
release magnet valves are energized. When the brake pipe re- 
duction ceases, the triple valves move to lap position and prevent 
further flow of air from the auxiliary reservoirs to the brake 
cylinders, as though operated without the use of any electrical 
apparatus. The brakes can be applied with as many graduations 
as may be desired, and more uniformly than is possible without 
the use of the electrical apparatus, until full service braking 
pressure has been obtained. 

As the application magnet valves reduce the brake pipe pressure 
at the same rate that the equalizing reservoir pressure is being 
reduced by the brake valve, the brake pipe reduction is made 
more rapidly than is possible with the automatic air brake, and 
the brakes are applied more promptly, resulting in a shorter 
service stop. For the same reason, the brakes are applied on 
a train of any length as rapidly as on a single car, also no 
electrical apparatus other than the generator and controller 
need be applied to the locomotive, because the brake pipe re- 
duction made by the application magnet valves on the cars is 
sufficient to actuate the locoinotive equipment. 

As the equalizing reservoir of the brake valve is always charged, 
as when the brakes are operated pneumatically, and its pressure 
reduced as usual when the valve is in service position, should 



96 



AMERICAN ENGINEER. 



Vol. 87, Xo. 2. 



the current be interrupted and the apphcation magnet valves 
fail to reduce the brake pipe pressure, the brake pipe exhaust 
will at once open and the ordinary pneumatic application will 
be obtained. Should one or more application magnet valves in 
any part of the train become defective and the brake pipe pressure 
be reduced slower than that in the equalizing reservoir, the 
equalizing piston will be raised by the higher pressure in the 
brake pipe and promptly assist in making the proper rate of 
brake pipe reduction. As this operation is entirely automatic 
and insures at all times a positive action of the brakes either 
electrically or pneumatically, on all cars in the train, it will 
cause no confusion on the part of the operator and he need 
not know whether the electric current is available or not. When 
the application has been made as heavy as the circumstances re- 
quire, the brake valve handle can be placed in holding position ; 
when this is done the release magnet valves are energized and 
are closed. Air is now being admitted to the brake pipe from 
the main reservoir at the same rate as in running position. The 
triple valves will move to release and charging position and the 
auxiliary reservoirs will be recharged so that the maximum 
braking pressure will be quickly available for either a service 
or emergency application. The brake cylinder pressure will be 
retained until the brake valve handle is moved to running posi- 
tion, when the release magnet valves will be de-energized and 
will open, allowing the brake cylinder pressure to escape to the 
atmosphere. 

If it is not desirable to allow all the brake cylinder pressure 
to escape and entirely release the brakes, the brake valve handle 
can be returned to holding position, when the release magnet 
valves will again be energized and closed. The brakes can be 
graduated off to any extent desired and the brake cylinder 
pressure on each car will be uniformly reduced, thus avoiding 
any shocks that would be produced by unequal reduction of 
brake cylinder pressure and braking power. When an emergency 
application is necessary the brake valve handle is placed in the 
emergency position. The emergency magnet valves will be 
energized and will open, causing an instantaneous and heavy 
brake pipe reduction on each car sufficient to cause all triple 
valves to move to the emergency position. The maximum brake 
cylinder pressure is obtained on all cars in approximately the 
same time. 



MIRROR FOR INSPECTING ARCH BARS 



Defects are as liable to develop on the inside of the arch 
bars of freight car and tender trucks as on the outside, and 
it is practically impossible to discover them by the ordinary 




Fbsfeboard "f'n 

^llrro^ Used on the Louisville & Nashville for Inspecting Arch Bars. 

method of inspection. On the Louisville & Nashville the car 
inspectors have been provided with a small hand mirror of a 
shape and size shown in the illustration; by holding it on the 



inside of the bar any crack or other defect can be readily 
discovered. 

Astonishing results have followed the introduction of these 
mirrors. They were put in use at one or two terminals on 
July 1, 1912, and all other inspection points on September 24. 
From July 1 to November 30, 1912, a total of 1,488 defective 
arch bars were detected in this manner. It is reasonable to 
assume that most, if not all, of these defects would have been 
overlooked without the aid of the mirror. Thirty-four broken 
bars were discovered in this way in two months at one ter- 
minal ; forty-two at another in one month, and seventy-six at 
another in ten days. 



TRUCK EQUALIZER DESIGN 



BY L. V. CURRAN 

In designing equalizers, forces other than those caused by the 
car weight alone should be considered, although it is believed that 
this is not commonly done. The part that the air brakes play 
in the equalizer load distribution is by no means negligible, and 
causes a very unequal distribution of the load, the magnitude of 
which depends on several quantities. The most important of 
these are the train velocity, the braking force, the angle of the 
shoe hanger, the location of the hanger connection to the frame, 
the equalizer proportions, and the car weight. While a large 
factor of safety often prevents the consequences of faulty design, 
a true conception of all conditions affecting the load capacity of 
the equalizer should be sought for. 

Referring to Fig. 1, a brake load delivered to the wheel hori- 
zontally through the shoe will exert a component force through 




Fig. 1 — Diagram of Brake Shoe and Wheel. 



the center equal to L cos., B, in which /- is the brake load on the 
wheels. 

If / is the coefficient of friction at the train velocity investi- 
gated, the tangential wheel load at the brake shoe will be = /■ /. 
COS. 6. 

The vertical component of this transmitted through the brake 
hanger to the truck frame, and finally to the equalizers, will there- 
fore be equal to: f L cos."© ^= P. 

Take first the case of a four-wheel truck, and assume the 
usual braking load, 80 per cent, of the light weight of the car 
and 1.7 times this amount for an emergency application of the 
brakes. Also assume .25 for f at 60 miles an hour. For an emer- 
gency application of the brakes: 

P = .0435 ic cos.=e 
in which re is the light weight of the car. 

From the direction of wheel rotation it is evident that the force 
P will act down with the car weight on one equalizer spring cap, 
and up against the car weight at the other spring cap. If the 
brake hanger connections to the frame are practically the same 
distance from the center as the spring caps, as is usually the case 



Febrvarv. 1913. 



AMERICAN ENGINEER. 



97 



witli inside hung brakes, the loads on the two springs will be: 

/(■ (I' 

\- P and P respectively, (C being the loaded w^eight of 

8 8" 

the car less the weights of the truck parts below the coil springs. 
If the brake hanger connections are some distance from the 
spring cap horizontally on the length of the truck frame the 
effect of this lever arm will have to be considered. By taking 
the sum of tlie moments around each spring cap separately the 
correct spring load will be easily obtained. 



The maximum bending moment at the spring seat is: 
y A A (IK + 22 P) 





Then the required depth obtained as alxivc and with the same 
fibre stress becomes 



=ip::| 



Fig. 2 — Equalizer for Four-Wheel Truck. 

Reference to Fig. 2 will show that the greater reaction or pres- 
sure is at ]' and that it has the following value : 

-(f-)(^H7-)(l) 

B W + & B P + 2 C W A If + & B P 



SA iA 

The maximum bending moment, .1/, is then 
C (A If + SB P-) 



M = YC 



8A 



Assuming that b is determined and that a fibre stress of 16,000 
pounds per square inch is permitted for safe loading, the required 
depth of the equalizer, h, is obtained as follows : 
16.000 X / C (A IV + 8BP) 

e " &A 

1 ;■ 

I = — b li' .ind e = — 
12 2 



Therefore h = 



\ 21,336 A b 

In the case of six-wheel trucks, there are twelve brake shoes 

instead of eight, and P becomes : 

8 

— X .0425 -V cos.^e = .028 w cos. =9 
12 

The brake hangers are usually hung in the proportions shown 




Fig. 3 — Equalizer Spacing on a Six-Wheel Truck. 

in Fig. 3, and when the truck travels in the direction indicated 

If 

the spring loads on one equalizer are: l->4 P, and on the 

8 
If 

other 1- 2^4 P- The latter will govern the design. 

8 
The reactions at the ends of the equalizer when loaded, as 
shown in Fig. 4, are : 

2 f\v 11 \ 1 /w n \ 

F = - I - -f - P I and n = -(--f-P) 

3X8 4 / 3 \8 4 J 



I A 0y + 22 P) 
~ "V 96,000 b 



For use in stress investigation the following transpositions are 
useful : 

C (A W + SB P) 

Maximum fibre stress = for four wheel trucks 

1.33 li-A b 

A OV + 22 P) 
and = for six wheel trucks. 



SPECIFICATIONS FOR POSTAL CAR 
LIGHTING 



The post office department has issued revised specifications, 
dated December 28, 1912, for full postal cars, including the re- 
quirements for lighting. The lighting is to be done by either 
gas or electricity, wherever feasible. Mantles are to be used 
on gas lights where practicable, and fixtures, wiring, etc., are 
to conform to the railroad company's standards. Electrically 
lighted cars must have storage battery capacity sufficient to fur- 
nish for 12 hours, without any charging during that period, the 
intensity of illumination specified ; while cars lighted by gas 
must have storage capacity sufficient for 36 hours. The details 
of the lighting specifications are as follows : 

Location of Light Units. — The light units for illuminating the 
bag rack and storage portions of the car shall be located on the 
center line of the postal apartment. Direct lighting units shall 
be located at such uniform height that the shadow of the paper 
boxes is not cast on any bag rack label, nor higher than approxi- 
mately 3 in. above the back rod of rack. In no case shall any 
light unit (except oil lamps, the lowest point of which may be 
6 ft. 9 in. from the floor) be mounted at a height of less than 7 
ft., measured from the floor to the lowest point of the light 
unit (spacing between adjacent units in the bag rack portion 
of the car shall not exceed 8 ft. 6 in. in case of any direct sys- 
tem of lighting, nor 14 ft. in case of any indirect system). 

Light units for illumination of the letter cases shall be 
mounted at the same height from the floor as the units in the 
body of the car, and as far from the front of the face of the letter 
case as possible, without the body of the distributor throwing 
any shadow on his work. In standard construction, where the 
letter case table is 17 in. wide, the above distance is 20 in. 
Where the car construction does not permit the above distance 
to be employed, a lesser distance, but not less than 16 in. may 
be employed. Separation between adjacent letter case units shall 
be such as to provide an illumination intensity at all points with- 
in the requirements hereinafter specified. 

If an indirect lighting system be employed, the provisions of 



AMERICAN ENGINEER. 



Vol. 87, Xo. 2. 



the above paragraph will be waived. In such case, the only re- 
quirements imposed for location of units of letter cases arc those 
involved in providing for sufficient vertical and horizontal illu- 
mination intensities to meet the provisions of these specifications 
as hereinafter stated, all units in the car burning. For the pur- 
pose of these specifications an indirect system is here defined as 
any system in which at least 85 per cent, of the horizontal illu- 
mination on the 46-in. plane of utilization is received, either di- 
rectly or indirectly, by reflection of the light from the deck of 
the car. 

In the case of incandescent electric or mantle gas lamps, the 
design of light unit, except letter case units, shall be such that 
no portion of the bare lamp filament or the bare mantle is visible 
to the eye when the unit is observed at an angle of 70 deg. or 
greater from the nadir. (In general, light units are preferred 
which emit no light or only a small amount of light between the 
angles of 50 deg. and 100 deg. from the nadir.) The control 
of the lights in the postal apartment shall be independent of any 
other lights in the car, and the letter case units shall be con- 
trolled independently of any other light units in the postal apart- 
ment. 

Initial Illumination Values. — All horizontal illumination values 
shall be taken on a plane 46 in. above the floor line. Vertical 
illumination values shall be taken on the vertical plane on the 
face of letter case as specified below. New lighting installations 
shall be such as to give initial illumination values in foot candles 
within the following limits : 

Location. Minimum. Maximum. 

Bag-rack portion: 

Center of car, horizontal 4.70 10.00 

Mouth of bags, illumination measured 18 in. from side 

of car, horizontal 2.50 10.00 

Letter cases: 

Over table, horizontal 4.70 16.00 

Face of case, vertical 2.08 16.00 

Storage portion, not behind obstruction, horizontal, 

measured not less than 18 in. from side or end of car. 2.50 10.00 

Illumination requirements at letter cases as above specified 
shall be entirely fulfilled by letter case units, other units in the 
car not burning; but letter case units may be considered as con- 
tributing to the specified illumination values for the body of the 
car. 

If globes or reflectors of opal glass, rough crystal glass, pris- 
matic glass, or aluminized metal, and those giving similar re- 
sults (excluding heavy density opal with glazed reflecting sur- 
face, mirror glass, porcelain enameled metal and those giving 
similar results) be employed, the minimum values specified in the 
above table may be reduced 20 per cent, and the inaxinium values 
increased 20 per cent. 

Above illumination values are based on an allowance of 40 
per cent, for depreciation in service. Less efficient maintenance 
must be compensated for by increased initial installation. 

If an indirect lighting system be einployed, the minimum and 
maximum values in the above table may be respectively decreased 
and increased 40 per cent, in the bag rack and storage portions 
of the car, and 25 per cent, at the letter case locations specified 
in the above table. 

Sen'ice Illumination Values. — While the car is in active serv- 
ice the lighting installation shall be maintained at all times 
to give illumination values (in foot-candles) not less than the 
following minimum values : 

Location. Minimum. 

Bag-rack portion: 

Center of car, horizontal 2.80 

Mouth of bags, illumination measured 18 in. from side of car, 

horizontal 1-50 

Letter cases: 

Over table, horizontal 2.80 

Face of case, vertical _ 1-25 

Storage portion, not behind obstructions, horizontal, measured not 

less than 18 in. from sides or ends of car 1.50 

Illumination requireinents at letter cases as above specified 

shall be entirely fulfilled by letter case units, other units in 

the car not burning; but letter case units may be considered 



as contributing to the specified illumination values for the body 
of the car. 

If globes or reflectors of opal glass, rough crystal glass, 
prismatic glass, aluminized metal, and those giving similar re- 
sults (excluding heavy density opal with glazed reflecting sur- 
face, mirrored glass, porcelain enameled metal, and those giving 
similar results) be employed, the minimum values specified in 
the above table may be reduced 20 per cent. 

If an indirect lighting system be employed the minimum 
values in the above table luay be decreased 40 per cent, in the 
bag rack and storage portions of the car, and 25 per cent, at 
the letter case locations specified in the above table. 

A light failure is defined as the condition where for a period 
exceeding 30 minutes the primary lighting system fails to give 
sufficient illumination to permit distribution of mail matter to 
be continued. It will be considered that whenever the lamp 
voltage falls below 80 per cent, of the normal operating lamp 
voltage such a condition of light failure has been reached. 

A car moveinent is defined as the use of a postal car by a 
crew of postal clerks over the length of their run in one direc- 
tion. Where a car covers more than the run of one crew, each 
separate run shall be considered a car movement. 

The percentage of failure of the lighting system is defined 
as the ratio of the total number of failures to the total number 
of car movements of each primary system of lighting (gas and 
electrically lighted cars to be considered separately) on each 
railway system. The determination of percentage of failure 
shall be based on the operating performance of each car for 
the preceding twelve months period. Only such failures as are 
promptly reported by the railway mail service to the operating 
railroad shall be considered in comptuing the percentage of 
failure. 

Emergency Lighting. — If the percentage of failure of the 
primary system of electric or gas lighting does not exceed 1 
per cent., candle lamps will be accepted as a suitable emergency 
light. If the percentage of failure of the primary system of 
gas or electric lighting exceeds 1 per cent, and is not greater 
than 4 per cent., an emergency system of suitable oil lamps, 
gas or electric lights, maintained by independent storage ca- 
pacity, may be required. Such emergency system must provide 
illumination values not less than 50 per cent, of the minimum 
operating illuinination values specified above for the primary 
system, with the exception of letter cases and center line of 
car through bag rack portion where the illumination shall not 
be less than 60 per cent. ' If the percentage of failure of the 
primary system of electric or gas lighting exceeds 4 per cent., 
a new installation or a second complete primary system of 
lighting will be required on cars ,so failing. 



Motor Sleeping C.\rs for Austr-^ll^. — It is reported that two 
motor cars will be used on the Transcontinental Line in Aus- 
tralia so arranged that the back of the front seat and the cushions 
in each car may be used for sleeping accommodation. 

Co.-\CH Cleaning on the Pennslv.'vni.^. — In the Pennsylvania's 
yard at Sunnyside, Long Island, over eleven thousand cars are 
cleaned every month, and only the cars on long distance trains, 
and dining cars are handled here. Before the completion of the 
tunnel system connecting Long Island with Manhattan and New 
Jersey, all trains went to the yard in Jersey City, w-here over 
18,000 cars a month were cleaned. The problem of exterior 
cleaning is being studied very carefully by the Pennsylvania. 
E.xpcriments are being made witli different solutions for this 
work, the principal ingredients of all being oil and soap. Every 
solution is tried out for a period of tliree years and each time a 
car is cleaned it is recorded. When the car goes to the shops 
at Altoona to be overhauled data is compiled froin these records 
to be used in determining which solution is the most effective 
and economical. 



DE¥II€ 



HORIZONTAL 



DRILLING 
MACHINE 



AND BORING 



A new type of horizontal drilling and boring machine has 
been developed by the Pawling & Harnischfeger Company, Mil- 
waukee, Wis., that has found extensive application in railway 
shops. It is designated as No. 8, and is a development of the 
No. 3 type. The machine consists of a fixed vertical head on 
which the tool head may be raised or lowered over a range of 
6 ft. 10 in,, and a table mounted on four small wheels running 
on short rails imbedded in concrete. The machine will operate 
over a surface area of 60 sq. ft., and will drill and tap holes 
up to 3 in. in diameter. It will also operate boring bars over 
the same area. 

Special attention has been given to a wide range of spindle 
speeds and for this purpose a 7'.< h. p. variable speed motor 
of 750 to 1,700 r. p. m. is provided with four mechanical speed 
changes, which, with 20 speed changes in the controller, gives 
a total of 80 different speeds graduated from 10 r. p. m. to 
475 r. p. m. There are eight feeds for each spindle speed 
ranging from 0.008 in. to 0.148 in. per revolution of the spindle. 
The diameter of the spindle is 3^4 in., it is provided with a 
No. 6 Morse taper and has a range of horizontal feed of 30 in. 

The motor is located on top of the column and drives a ver- 
tical shaft through a pair of bevel gears. From this vertical shaft 
the motion is transmitted to a horizontal shaft upon which the 
reversing clutch is located. From this point the motion is 
transmitted to the first speed clutch, which is of the same design 
as the reversing clutch, and thence to the second speed change 
which is provided with a simple jaw clutch. The feed is taken 
from the spindle through four feed change gears and a pair of 



carbon steel, horizontal thrust being taken up by a ball bear- 
ing. The carriage weighs 3,500 lbs., and may be moved up 
and down either by hand or by power. It is balanced by a 
counterweight, sliding on the back of the column, which also 
weighs 3,500 lbs. 

The controller is attached to llie top of the colunni and is 




Horizontal Drilling and Boring Machine for Heavy Work. 



back gears. The spindle can also be fed by hand. All the 
friction clutches and high speed gears are enclosed in an oil 
and dust tight casing, and are lubricated by the splash oil 
system. All the gears are cut from cast steel blanks and the 
pinions are of high carbon steel. The spindle also is of high 



provided with a vertical shaft extending down to the carriage 
and a hand wheel traveling with the carriage. All levers and 
hand wheels are located so that the operator may reach them 
without leaving his work. Upon completion of a tapping operation, 
the operator may reverse the spindle, throw in the high speed 



•99 



100 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



gear by means of the friction clutch, and thus withdraw the tap. 
The table is 8 ft. long, 6 ft. wide, 18^4 i"- high, and weighs 
8.200 lbs. It is moved on the rails by a lever engaging in a 
notched wheel. After locating the work it is securely clamped 
to the rails. The following are tests with 3 in. and 1 in. drills : 

Medium Steel- 
Cast Iron. .15 to .20 per cent, carbon. 

Size of drill 3 in. 3 in. 1 in. 

Make of drill Celfor Celfor 

Revolutions per minute 124 88 290 

Peripheral speed (in feet) 98 69 75.8 

Feed per minute (in inches).. 2.23 1.56 3.48 

Feed per revolution of spindle.. 0.018 0.018 0.012 
Time to drill hole 4 in. deep... 1 min. 45 sec. 2 min. 33 sec. 1 rain. 28 sec. 

Total amperes 40 44 to 56 28 

Amperes to run machine 5 5 5 

Net amperes to drill 35 39 to 51 23 

Drill lubrication None None None 

The No. 3 type of this machine has been in use in the Mil- 
waukee shops of the Chicago, Milwaukee & St. Paul for seven 
years, and the parts noted below are drilled or bored on it. Cylin- 
ders are drilled or tapped, the holes being faced, where necessary. 
The steam pipe ring joints and relief valve ring joint are also 
faced. The hole in the spring lug on the reverse shaft is drilled 
easily and quickly, the shaft being clamped on the table with V 
blocks; the time required to do this job is about one-half that 
required on a vertical drill. 

Steam chests for slide valve locomotives have the stuffing box 
and relief valve holes bored and faced ; also the stud holes for 
glands are drilled. The steam chest is clamped on the table 
and the only movement necessary is to move the table to bring 
the holes in line with the bar. This chest formerly was bored 
with a horizontal boring bar and was then taken to a drill press 
to have the stud holes drilled. It has also been bored on a 
vertical boring mill, but requires an angle plate to bolt the chest 
to, all of which is eliminated on this machine. 

It is necessary when a driver wheel spoke is cracked to drill 
it before it can be thermited. The wheel is taken to this machine 
without removing the axle, and the holes are drilled quickly and 
easily. Formerly it was necessary to drill the holes with an air 
motor, which required about three times the time it now takes. 
Steam pipes are drilled and the joints faced, the pipes being 
clamped on the table. When this job is done on a vertical drill a 
pit is required and it is a difficult job to clamp, the pipes and 
level them up. Tee heads and collector castings for superheaters 
are easily drilled, as they will lie flat on the table where the work 
is directh' in front of the operator. 

Air pump brackets and link supports are drilled, it being a 
simple job to clamp such work on the table of the luachine. 
When done on a vertical drill it is difficult to set up these cast- 
ings. Cast steel bumper beams are also drilled quicker and 
with less handling on this machine than on vertical drills. 

The main features of this drill that make it specially adapted 
•to locomotive work are the horizontal drilling arrangement, 
which allows of the work being placed in a vertical position 
directly in front of the operator, and the movable table. 

Indian R.mlw.w Policy. — The present policy of improving 
existing lines prior to making new extensions is justified by past 
experience. Opening a settled and thickly populated country, 
such as India by railways, is a very different enterprise to open- 
ing new countries. In the latter, population and cultivation fol- 
low the railway, and traffic grows slowly with the development of 
the country, so that the resources of the line are not suddenly 
taxed, but grow gradually with the traffic requirements. It is 
different in India, where the country pierced is often rich and 
railway facilities are taken advantage of fully from the opening 
of the line. Much of the complaints about insufficient arrange- 
ments for traffic are due to this feature. The call on the new 
lines is so great that the older lines even become congested with 
the rapidly increased traffic. In new countries this would not 
happen ; growth of traffic would be more gradual. 



SHAPER FOR DRIVING BOXES 



A powerful machine designed principally for rapid work in 
connection with heavy cuts on the crown brass fit of steel driv- 
ing boxes is shown in the illustrations. It is a push stroke shaper 
having a circular feed and is designed for cutting to a diameter 
of IS in. with a IS in. stroke. The boxes are clamped to the 
face of a substantial angle plate on the front of the machine, 




View Showing Circular Feeding Mechanism. 

which is provided with adjustaljle screw stops on either side for 
steadying. The angle plate in connection with the piece below 
has adjustments in both directions and the box can be quickly 
centered on the cutter bar. The machine is driven by a 10 h. p. 
motor which carries a pinion that engages a large driving spur 
gear which in turn transmits the motion to a large plate gear 
which operates the ram through a Whit worth drive, giving a 




Heavy Duty Shaper for Driving Boxes. 

quick return stroke. The uiacliine has a positive IS in. stroke 
with clearance to permit the feeding mechanism to operate. 
The cutter bar is a solid forging having double tapered bearings 
in the front of the ram and is provided with a spring tool relief 
at the rear. The circular feeding mechanism is simple and 
operates through the medium of a ratchet wheel, the amount of 



pEnRUARY, 1913. 



AMERICAN ENGINEER. 



101 



the movement being controlled by the location of an adjustable 
incline which the end of the bell crank, carrying the dog, strikes 
at the completion of the return stroke. This shaper is of ex- 
ceptionally heavy construction throughout and is simple in its 
arrangement and operation. It is designed and built by the 
Newton Machine Tool Works of Philadelphia, Pa. 



A NEW DESIGN OF CAR COUPLER 

The principal feature of the Stark coupler is the plunger which 
is shown in the sectional view of the illustration. This plunger 
slides in a socket which is cast in the coupler shank, and is 
cushioned by a spring at the bottom. A dowell in a slot at the 
side of the coupler shank prevents the plunger from moving out 
too far. In coupling, the knuckle of the opposing coupler forces 
this plunger in against the spring, slides by it and engages with 
the other knuckle. The plunger is then forced out by the action 
of the spring and prevents the knuckle disengaging until released 




New Design of Automatic Car Coupler. 

by the movement of the locking pin. The knuckle locking pin 
has a corrugated surface on the side next the plunger, which 
has corresponding corrugations at this point. In pulling, the 
tongue of the knuckle forces the locking pin against the plunger 
and the corrugations prevent the latter from moving and thus 
allowing the couplers to disengage. 

It is claimed for this coupler that it is automatic under any 
coupling conditions, with knuckles either open or closed and on 
either straight or curved track. It is patented by C. H. Stark, 
Strasburg, Virginia. 



AUTOMATIC CYLINDER COCK 



Cylinder cocks require frequent attention to keep them tight 
and in operating order. The failure or inability of the engine- 
man to open the cocks before starting has been the cause of 
many broken cylinders and cylinder heads. Even more serious 
are the possibilities of the unexpected starting of a locomotive 
having a leaky or but partially closed throttle, which, unless the 
cylinder cocks are left open, is almost sure to occur. 

To correct these troubles so far as it is possible to do so by 
design and construction, the Watertown Specialty Company, 
Watertown, N. Y., has developed an automatic cylinder cock for 
locomotives which operates in a manner similar to certain designs 
of gage glass fittings, and employs a bronze ball which is held 
against its seat by the pressure of the steam inside the cylinder, 
but falls to the bottom of a cavity and opens a passage to the 
atmosphere when the pressure is released. This type of cock 
opens as soon as the throttle is closed and remains open until 
steam is again admitted to the cylinder, and will allow no col- 
lection of water in the cylinder previous to the admission of 
steam. It is remarkably simple and should require the minimum 



attention to maintain in operating C(jndition. Arrangements are 
made for unseating the valve when there is pressure in the 
cylinders through the medium of the usual gear. The arrange- 
ment of the plunger for forcing the ball back is clearly shown 
in the illustration. ^ 

This valve has a gray iron body which fits close to the cylin- 
der and gives an increased clearance as compared with the usual 
design. The valve seat is bushed with a bronze bearing and the 




Watertown Automatic Cylinder Cock. 

Ijall is also of bronze accurately ground to shape. The screw 
plug at the end of the ball chamber allows the valve to be in- 
spected or cleaned. It is said that cocks taken from switch 
engines that have been in use for three years show practically 
no wear on the ball or its seat. This cylinder cock is distributed 
by the Diamond Specialty Company, Harrison building, 
Philadelphia, Pa. 

PRIES OUTSIDE METAL CAR ROOF 



The qualities most desired in a car roof are that it should be 
leakage proof, durable, simple in construction, cheap to maintain 
and that it will not add excessively to the weight of the car. 
These features have been considered in the Pries corrugated steel 




Pries Corrugated Roof for Freight Cars. 

freight car roof, illustrated herewith, which is manufactured and 
sold by the Union Railway Equipment Company, McCormick 
building, Chicago. The roof is composed of three parts, viz., 
the sheets, tie rods and malleable iron running board saddles. 
The sheets, of No. 24 gage corrugated, galvanised steel, 30 in. 



102 



AMERICAN ENGINEER. 



Vol. 87, No, 2. 



wide, are continuous over the full width of the car and are laid 
over a wooden roofing. They are lapped two and one-half cor- 
rugations in application and are held in position by j4-in. tie 
rods which are secured to the side plate at one end and to the 
metal running board saddle at the other. The rods follow the 
groove at each lap of the sheets and hold them securely, making 
the joint water tight. There are no perforations of any sort in 
the sheets except at the edges of the end sheets, which are 
tacked to the end plates for a finish. The sheets are manufac- 
tured with a steel roll to prevent any fracture in the metal and 
are then galvanized, being supplied to the railroad with the radius 



Oafmnized Iron F/ashinff made o/ No B3 Qalyanized /ron. 
Nailed on before roo/ /s applied. ^-^ 

~ ^"A/^ao t. I. —x: . ^ 





be easily renewed by releasing the tie rods over that particular 
sheet, as there is sufficient space underneath the running board 
to slide the sheets through. 



IMPROVED ROD BRASS 



Master Mechanii 



BY J. E. OSMER. 

Chicago & North Western, Bo 



Several improvements have been made in the rod brass which 
was illustrated and described on page 26 of the January, 1912, 





\i—'4" ^1 




Application of Pries Corrugated Freigtit Car Roof. 



at the eaves, and formed at the peak of the roof, as illustrated, 
ready for application. 

The desired flexibility is obtained by the manner of lapping 
the sheets and by the corrugations. This simple construction 
eliminates the necessity of a multiplicity of small parts, such 
as caps or clips, which provide pockets for rust. All the sheets 
are made to a uniform standard width of 30 in. and are suitable 
for any length of car, as the end sheets may be lapped over the 
adjacent sheets a sufficient amount to overcome any variation 
without cutting the sheets. This roof is also claimed to be well 
adapted to use on old cars by trimming the roof boards flush 
with the side plates, applying a bevel edged facia, removing the 
old running board and laying the metal sheets over the old 
roof, securing them with the rods as shown in the drawing. 

The running board is applied to wooden blocks wjth screws, 
the blocks being bolted to the metal saddles, which in turn are 
held firmly in position by the tie rods. The transverse running 
boards on the ends of the car are fastened with screws to wooden 
stringers, which are fastened to the running board saddles with 
bolts and at the eaves of the car with curved anchor bolts secured 
by 5^-in. carriage bolts through the side plate below the edge of 
the sheets. The simple construction of the roof makes an easy 
application, requiring no expert mechanics, and any sheet may 



issue of the .Imcrkan Engineer, and it is now so arranged that 
the brass may be reduced, the rod lengthened or shortened, or 




Arrangement of li 



nproved Main Rod B 



UUJ LLlJ 



the wedge key lined down without removing any of the rod 
bolts. As shown in the illustration, this has been accomplished 



Febrvarv. 1913. 



A.Mi:kUAN ENGINEER. 



103 



by tile eliiiiinatinn of the llaiige at the frniit ul the brass on the 
outside of the rod. In this way the wedge can be adjusted or 
removed, the liners can be inserted, etc., without removing the 
brass. This, taken in connection with the use of a brass key 
at the top and bottom between the two halves of the brass, which 
on removal' of the nut and washer and return crank, if the 
Walschacrt valve gear is used, can be taken out and planed 
off sufficient to permit the brass to be closed the desired amount, 
allows all usual adjustments to be made without removing the 
rod bolts. This construction has demonstrated its usefulness in 
service and has resulted in a decided reduction in the time and 
cost of maintaining main rod brasses. 

PNEUMATIC DRILL PRESS CLAMPS 

The illustration shows an application of the Thomson pneu- 
matic clamps to a 3-spindle Foote-Burt drilling machine. The 
capacity of the machine has been greatly increased by their use. 
The application of the work is greatly facilitated and it is thus 
possible for the workman to keep the three spindles working 
most of the time. They clamp the work under the drill instantly, 
and are of simple construction, consisting of a small cylinder, 
located at the rear of the machine, which is connected to the 
shop air line. When the air is admitted by the valves shown 



DEVICE FOR SECURING HAND HOLDS 




Thomson Pneumatic Clamps Applied to a 3-Spindle Foote-Burt 
Drill. 

in front of the machine, which are placed in a convenient position 
for the operator, it forces a plunger against the clamping lever. 
This lever fulcrums in a yoke, easily fastened to any part of 
the table by T-bolts, and may be applied in almost any position. 
The clamps are also adapted to other makes of drill press and 
are in use on all such machines in the Beech Grove (Ind.) shops 
of the Cleveland. Cincinnati, Chicago & St. Louis, where the cost 
of drilling lias been materially reduced by their use. They are 
made by the Thomson Pneumatic Tool Company, Indianapolis. 
Indiana. 



BY NICHOI^S C. THALHEIMER 

To meet the re<|uirenients of the Interstate Connnerce Com- 
mission regarding safety appliances, without incurring any great 
expense, a device for securing hand holds and ladder rounds 
has been adopted on the Baltimore & Ohio for refrigerator cars 
and steel passenger train cars. 

The device as applied to freight equipment cars consists of 




-I— 1— t 

Nolo IVood Screirs 
f^'Lonff 

A Method of Securing Hand Holds to Wooden Cars. 

a malleable iron pocket secured to the back of a timber at the 
end of an elongated hole which passes through the timber. This 
pocket is so designed as to seat a T-head bolt when it is passed 
through the elongated hole and given a quarter turn. A malle- 
able iron washer is applied at the outer end of the hole in such 
a way as to keep the bolt from moving out of center. 




Securing Device for Hand Holds on Steel Cars. 



The ladder round or hand hold is then apphed to the bolt and 
held in place by nuts. Its use on refrigerator cars avoids the 
necessity of removing the ice-boxes when applying ladders. 
In the application of hand holes to steel passenger equipment 



104 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



cars, a pressed steel plate or pocket is secured by rivets to the 
back of the corner post or side sheet, covering a slotted hole 
which is so shaped as to permit the entrance of a square headed 
bolt. This bolt when passed through the slotted hole, drops 
down a short distance and seats itself. The pocket prevents the 
bolt from turning when the nut is applied, and also avoids pierc- 
ing the inside lining of the car. When applying a hand hold 
with this device, one of the holes for the bolt head is inverted, 
thus avoiding any possible chance of the hand hold disengaging. 
This device is patented. 



COMPOUND LOCOMOTIVE AIR PUMP 



Patents on a new design of locomotive air pump have been 
granted to F. Tuma, master mechanic of the Erie at East Buf- 
falo, N. Y. This design has been prepared for the purpose of re- 
ducing the liability of failure and decreasing the steam consump- 
tion. The use of hollow pistons and tappet rods has been dis- 
pensed with and the design is such that if one side of the pump 
becomes disabled the other will continue to operate. The in- 
ventor claims that the pump will give 14.03 per cent, thermal 
efficiency and 95.06 machine efficiency with 200 lbs. steam pres- 




two steam cylinders operate on the normal, full stroke compound 
principle, the steam admission being on the left hand side and 
the exhaust at the right of the valve chamber. 

At the air end of the pump provision is made for an atmos- 
pheric intake to both cylinders, and the only moving parts, out- 
side of the pistons themselves, are a series of check valves which 
are entirely automatic in their operation and are held on their 
seats by gravity when there is no pressure in the system. The 
arrangement of the passages and check valves is such that the 
discharge from the low pressure cylinder enters the space at the 
opposite end of the high pressure cylinder, and when the pressure 
is low it also partially discharges to the main reservoir. When 
the reservoir pressure becomes greater than the pressure between 
the high and low pressure cylinders, this outlet directly from the 
low pressure cylinder to the reservoir is closed and the air dis- 
charged from the low pressure cylinder passes directly to the 
high pressure and assists in compressing the air on the opposite 
side of the high pressure piston. The inlet to the high pressure 
cylinder from the atmosphere is ready for operation and does 
operate whenever the differential pressures will permit it to open. 
It is expected that this pump will be able to maintain a pressure 
of 140 lbs. in the main reservoir with a steam pressure of 125 lbs. 



sure, and correspondingly lower efficiencies with the lower 
pressures. All four pistons move in the same direction at the 
same time. The steam valve is connected at its upper end to a 
V shaped casting, which in turn is secured to two rods passing 
through stuffing boxes into the different cylinders. These rods 
are of such a length that they will be struck by the pistons when 
near the end of their strokes and the valve will be reversed. It 
will be seen that if either half of the pump is inoperative the 
other pistons will continue to move the valve in the proper man- 
ner. The steam chest with its valve is located at the centre and 
between the two steam cylinders which are on the lower end of 
the pump. The arrangement of the passages and the method of 
operation will be clear by an inspection of the illustration. The 



CAR AND TRUCK LOCKING DEVICE 



When the undcrframe of a passenger car rises above that of 
the next car in a collision, it generally results in the two cars 
telescoping. If the two underframes could be kept in line, they 
will absorb the shock and telescoping will be prevented. 

A ckxitL Ills Imii (kxeloped on the Grand Trunk which locks 




Device for Locking Car Trucks to the Underframe. 

the trucks and the body of the car together, thus adding the 
weight of the trucks to that of the car body. It is beheved 
that this additional weight will help to keep the underframe 
from rising in case of a heavy buffing shock or collision. 

Reference to the illustration will show the form and applica- 
tion of the lock. It consists of two steel keys, with flanges at 
the top and bottom, which pass through the body and truck 
bolsters. The king pin is inserted between the keys, spreading 
them out and the flanges prevent the body and truck bolsters 
from becoming separated. This arrangement has been made 
standard on both the Grand Trunk and Grand Trunk Pacific. 



Preliminary plans are being made for the electrification of the 
Chicago, Milwaukee & Puget Sound for a distance of 450 miles, 
from Harlowtown, Mont., to Avery, Idaho. 

The Pennsylvania Railroad is to have lirst aid outfits carried 
in all baggage cars, so that each passenger train will carry two 
separate outlits, one in the baggage car and one on the locomotive. 

The "Banner Limited," of the Wabash, running between Chi- 
cago and St. Louis, is now made up wholly of steel cars. This 
is the first of ten new solid steel trains to be put in service by 
the Wabash. 

The New York, New Haven & Hartford has announced that 
the line between Stamford, Conn., and New Haven, 40 miles, will 
be ready for electric propulsion by July 1, next. With this 
extension trains can be hauled by electric locomotives from 
New Haven to New York, 74 miles. 

The state of Texas has begun suit in court against the Gulf, 
Colorado & Santa Fe, and the Galveston, Harrisburg & San 
Antonio, to collect penalties aggregating $700,000 for running 
trains behind time, in violation of the law of that state under 
which a penalty is imposed if a passenger train is more than 
thirty minutes late. 

The Pennsylvania Lines have issued a booklet for circulation 
among their employees, calling attention to the fact that the 
injuries to employees for the first nine months of 1912 show an 
increase over the same period of 1911, and exhorting everyone 
to increased care in order to prevent injuries. Special sug- 
gestions are made for employees in the different departments. 

The first-aid-to-the-injured car of the American Red Cross 
Society is being run over the Lehigh Valley, stopping at all 
division and terminal points, and employees are invited to attend 
lectures and demonstrations by first-aid experts. Two physicians 
who were pioneers in this form of relief are in charge of the 
car. Men on other railroads and in nearby manufactories are 
invited. 

The new governor of Indiana. Samuel M. Ralston, in his in- 
augural address calls for stricter regulation of the railroads 
and recommends the passage of a public utilities law. A bill 
has been introduced in the legislature providing for the abolition 
of the present state railroad commission and creating instead 
a public utilities commission, to have extensive powers like 
those exercised by the commissions of New Y^ork and cer- 
tain other states. 

At Sacramento, Cal., January 8, there was unveiled a bronze 
tablet, at Front and K streets, commemorating the fiftieth an- 
niversary of the beginning of work on the Central Pacific. The 
monument stands on the spot where Governor Leland Stanford 
turned the first shovelful of earth. Dr. David Starr Jordan, 
president of Stanford University, delivered an address in the 
presence of a large number of veteran railroad men. Trains on 
the Southern Pacific everywhere were stopped for five min- 
utes at the time of the unveiling. 



SAFETY ON THE NEW YORK CENTRAL LINES 

The months of September, October and November, 1912. as 
compared with June, July and August of the same year, showed 
considerable decreases in the number of employees injured in 
the shops of the New York Central lines. The decrease in 
injuries on the Cleveland, Cincinnati. Chicago & St. Louis ranged 
from 11.9 per cent, at the ;\It. Carmel shops to 168.4 per cent, at 
the Bellefontaine shops. On the Lake Shore & Michigan South- 
ern and subsidiary lines the percentage decreases ranged from 



3.4 at the Kankakee shops to 87.7 at Root street, Chicago. 
During the six months, June to November, 1911, there were 
killed in all departments and branches 72 employees, and in the 
same months of 1912, 58 employees, a decrease of 19.4 per cent. 
It is claimed that credit for these decreases is largely due to 
the safety movement. 

LOCOMOTIVES IN NEW YORK STATE 

The annual report of the Public Service Commission for the 
Second district of New York shows that the number of loco- 
motives owned by the railroads which operate wholly, or in 
part, in the state of New York, increased 4.6 per cent, in the five 
years from 1907 to 1912. The average tractive effort increased 
17.1 per cent., and in 1912 was 30,200 lbs. In the same report 
an analysis is given of the causes of engine failures, and it is 
shown that hot healings are responsible for 12.5 per cent., low 
steam for IS per cent., steam leaks for 19.9 per cent., broken ma- 
chinery for 19.5 per cent., miscellaneous, such as loose nuts, 
bolts, tires, wheels, burst air hose, etc., for 33.1 per cent. The 
New York Central & Hudson River had a locomotive mileage of 
6,928 miles per engine failure during 1912. This includes all 
types of locomotives. The Delaware & Hudson had a mileage oJ 
6,250 miles per engine failure. The report states that there have 
been no boiler explosions proper within the state in the five years 
during which the commission has supervised this work, notwith- 
standing the fact that there are over 6,000 locomotives constantly 
in use within the state and a large number additional in service 
a portion of the time. It is shown that the average age of boil- 
ers on the 9,201 locomotives recorded is 10.15 years. 



FIREMEN'S WAGE DISPUTE 

The committee representing the eastern railroads some days 
ago submitted to the representatives of the firemen a proposal 
that the questions of wages and other conditions now at issue 
between the companies and the men be settled mainly on the 
lines of the award recently made by the arbitration board in 
the matter of enginemen. The main feature of this offer is 
a minimum rate, but with modifications for locomotives weighing 
over 70 tons on the drivers. As in the case of the enginemen, 
the proposed schedule would increase the pay of firemen on many 
smaller roads, but not much on the larger systems. The prin- 
cipal rates are: passenger engines, $2.40 per 100 miles; over 70 
tons and up to 87'.^. tons, 10 cents additional; 87>^ tons and 
over, 15 cents additional, but with a maximum of $2.70 Through 
freight, $2.75; engines weighing over 70 tons, 10 cents addi- 
tional, with a maximum of $3; engines weighing over 87^ tons, 
IS cents additional with a maximum of $3.25; switching engines 
$2.45. Mr. Carter, president of the firemen, rejected the offer 
of the companies and suggested that no more time be lost in 
"useless conferences," but that matters be at once submitted to 
arbitration under the Erdnian act. He said that the firemen 
would waive the clause in that act requiring a settlement in thirty 
days and would be willing to make the time limit sixty days. 
He submitted a tentative draft of an agreement to arbitrate. 
The roads replied that they wanted seven arbitrators, not 
three, which is the number provided for by the Erdman act. 
The eflforts of Messrs. Knapp and Neill to find a ground for 
arbitration failed after a week of conference, and Mr. Carter 
announced that they would at once vote on empowering the 
officers of the brotherhood to order a strike. The result of 
the vote now being taken is not to be made known until Feb- 
ruary 10, but the railroads are confident that the vote will order a 
strike. They also concede that there should be adjustments 
in the pay of the firemen, but they desire arbitration by a 



105 



106 



AMERICAN ENGINEER. 



VuL. 87, No. 2. 



board sufficiently large to look at the controversy from all 
vie\vi)oints, and appointed by some disinterested body. 



MEETINGS AND CONVENTIONS 

Railway Suf'ply itanufactnrers' Association. — The assignment 
of space for the exhibits which will be held in connection with 
the Master Mechanics' and Master Car Builders' conventions at 
Atlantic City next June, will take place on February 14. 

AVic )'ork Railroad Club. — The paper on the electro-pneumatic 
brake, by N. A. Camel, presented at the January meeting, is 
given in extract elsewhere in this issue. The discussion was 
confined exclusively to the use of the electro-pneumatic brake 
on passenger equipment, and it was shown that it has been in 
successful service on elevated and subway lines, and particularly 
on the New York, Westchester & Boston, W'here the braking re- 
quirements are unusually severe. 

A'ew England Railroad Club. — At tlie December meeting the 
subject of fire protec-tion was brought up for discussion, being 
introduced by a paper from J. Albert Robinson, superintendent 
of lire records, National Fire Protection Association. The paper 
consisted largely of statistics on fire losses, both as to their cost 
in material and loss of life. The general causes of fires were 
briefly outlined and it was shown that carelessness caused the 
greatest number. Fire protection committees are doing excellent 
work in reducing fire hazards in some of the larger cities, and 
the methods employed and results obtained were mentioned by 
the author. The paper was discussed by a number of experts 
on fire protection, and the proceedings containing the account of 
the meeting forms an excellent treatise on the subject. 

Central Railway Club. — The annual meeting was held in Buffalo 
on Thursday, January 9. Arthur Hale read a paper on Freight 
Car Tactics at the afternoon session. At the election which fol- 
lowed \V. F. Jones, general storekeeper of the New York Cen- 
tral & Hudson River, was elected president ; W. Elmer, Jr., super- 
intendent motive power of the Pennsylvania, first vice-president; 
H. C. Manchester, superintendent motive power of the Delaware, 
Lackawanna & \\'estern, second vice-president ; E. J. Devans, 
superintendent of the Buffalo, Rochester & Pittsburgh, third vice- 
president; and Harry D. Vought, secretary. The annual ban- 
quet, held at the Hotel Statler during the evening, was largely 
attended. H. H. Vreeland, of New Y'ork, acted as toastmaster, 
and A. J. Grymes, manager marine department of the Erie ; 
Arthur Hale and William McClellan, electrical engineer of the 
New Y'ork Pubhc Service Commission, Second district, responded 
to toasts. 

Canadian Railway Club. — L. C. Fritch, chief engineer of the 
Chicago Great Western, presented a paper on railway ter- 
minals at the January meeting. Impressive statistics were pre- 
sented in connection with the cost of recent passenger terminals, 
showing that in several cases the fixed charges and inaintenance 
of these terminals practically equaled the gross passenger earn- 
ings centering at these points. As an example, it was shown 
that the combined value of the passenger terminals in which the 
Pennsylvania Railroad is interested in the cities of Washington, 
Baltimore, Philadelphia and New Y'ork aggregate $178,000,000, 
or an average of nearly $800,000 per mile of road for the 223 
miles from Washington to New York. The fixed charges alone 

RAILROAD CLUB MEETINGS 



on tliis investment average nearly $40,000 per mile on this part 
of the system. The subject of freight terminals was then con- 
sidered in some detail, and the plan proposed by Jarvis Hunt for 
the terminals in Chicago was briefly explained. The subject of 
electrification of railway terminals was mentioned and, in the 
author's opinion, it is a matter that merits thorough investi- 
gation. Extracts from the address delivered by James J. Hill 
at the recent dinner of the Railway Business Association closed 
the paper. 

Railzcay Club of Pittsburgh. — "Practical Methods of Abating 
Smoke," was the subject of the paper presented by J. M. Searle, 
chief of the division of smoke inspection of the city of Pitts- 
burgh, at the November meeting. This paper drew attention to 
the enormous damage resulting from the smoky atmosphere and 
illustrated, by means of lantern slides, some of the methods and 
apparatus that are proving successful in eliminating it in con- 
nection with stationary boilers in the plants around Pittsburgh. 
The author complimented the railways on the work they have 
been doing in the reduction of smoke, and expressed a belief that 
the more extensive use of the locomotive stoker would continue 
to decrease the trouble. Conditions which the locomotive stoker 
must meet were outlined. The subject of smoke from round- 
houses was inentioned as one of the greatest nuisances, but no 
suggestions were offered as to the best method of reducing it. 
In the discussion D. F. Crawford stated that the records of 
21,000 trips of stoker locomotives show that on about 75 per 
cent, of the trips all of the coal was handled by the stoker, and 
on the remainder it ran from 99 per cent, to zero. The experience 
has been such as to lead the Pennsylvania to continue the ap- 
plication of the device. D. J. Redding explained the method by 
which the Pittsburgh and Lake Erie brought its passenger trains 
in the city without smoke. 



The following list gives names of secretaries, dates of tiext or regular 
meetings, and places of meeting of mechanical associations. 
Air Brake Association. — F. M. Nellis, 53 State St., Boston, Mass. 

Convention, May 6-9, 1913, St. Louis, Mo. 
American Railway Master Mechanics' Assoc. — J. W. Tay-or, Old Colony 

building, Chicago. Convention, June 11-13, 1913, Atl: ntic City, N. J. 
American Railway Tool Foremen's Association. — A. R. ] \avis. Central of 

Georgia, Macon, Ga. 
American Society for Testing Materials. — Prof. E. M^iiburg, University 

of Pennsylvania, Philadelphia, Pa. Annual convent -on, June, 1913. 
.American Society of Mechanical Engineers. — Calvin W. Rice, 29 W. 

Thirty-ninth St., New York. Annual meeting, Dc tember 3-6, Engi- 
neering Societies' Building, New York. Railroad session, Thursday 

morning, December 5. 
Car Foremen's Association of Chicago. — Aaron K'ine, 841 North Fiftieth 

Court, Chicago; 2d Monday in month, Chicago. 
International Railway Fuel Association. — C. G. Hall, McCorraick build* 

ing, Chicago. Convention, May, 1913, Chicago. 
International Railway General Foremen's Association. — William HalU 

Chicago & North Western, Escanaba, Mich. 
International Railro.^d Master Blacksmith's Association. — A. L. Wood- 
worth, Lima, Ohio. Convention, August 18, 1913. Richmond, Va. 
Master Boiler Makers' Association. — Harry D. Vought, 95 Liberty St., 

New York. Convention, May 26-29, 1913, Chicago. 
Master Car Builders' Association. — J. W. Taylor, Old Colony building, 

Chicago. Convention, June 1618, 1913, Atlantic City, N. J. 
Master Car and Locomotive Painters' Assoc, of U. S. and Canada. — A. 

P. Dane, B. & M., Reading, Mass. Convention, Sept 9-12, 1913, 

Ottawa, Can. 
Railway Storekeepers' Association. — J. P. Murphy, Box C. CoIIinwood, 

Ohio. Convention, May 19-21, 1913, Auditorium Hotel, Chicago, 111. 



Next 
Meeting. 



Title of Paper. 



Canadian I Feb. UJStreet Railway Construction K. M. Hannaford 

Central I Mar. UlRules of Interchange Report of Committee. 

New England Feb. 11 j Charcoal Iron Boiler Tub. ' i. -i— 

New York ' Feb. IjiSafety First 

Pittsburgh ' Feb. 28 Locomotive Superheaters 

Richmond I Feb. 10 Electric Shop Equipment. 



Ec( 



Simplified 

of Railway .\ccidents 



nkead. 

Coon 

Ryder.. . 



W. O. Kellogg. 
W. W. Wheatley. 
George Bradshaw. 



. Powell Room 13, Windsor Hotel, Montreal. 

D. Vought.... 95 Liberty St., New York. 
n. E. Cade, Jr. 683 .Atlantic Ave., Boston, Mass. 

D. Vought.... 95 Libertv St., New York. 

'nderson.. Union Station, Pittsburgh, Pa. 



F. O. Robinson.. 
B. W. Frauenthal 
Jos. W. Tavlor . . 



C. J; O. Ry., Richmond, Va. 
Union Station, St. Louis. Mo. 
390 Old Colony Bldg., Chicago. 



Februarv, 1913. 



AMERICAN ENGINEER. 



107 



Personals 



// is our desire to make these columns cover as completely 
as possible all the changes that take place in the mechanical 
departments of the raihvays of this country, and we shall greatly 
appreciate any assistance that our readers may give us in help- 
ing to bring this about. 

GENERAL 

J. H. Cari'EXTer has been appointed chief nmtive pmver clerk 
of the Chesapeake & Ohio Railway of Imliaiia. with headquarters 
at Peru, Ind. 

George O. Hammond has been appointed assistant to the me- 
chanical superintendent of the New York, New Haven & Hart- 
ford, with headquarters at New Haven, Conn. 

Li.ovD B. Junes has been appointed assistant engineer of mo- 
tive power of the Pennsylvania lines west of Pittsburgh, with 
oflice at Toledo, Ohio. 

M, J. McCarthy, assistant superintendent of motive power 
of the Cleveland. Cincinnati, Chicago & St. Louis, has been ap- 
pointed superintendent of motive power of the Baltimore & 
Ohio Southwestern and tlie Cincinnati, Hamilton & Dayton, with 
headquarters at Cincinnati, Oliiu. Mr. McCarthy was born at 
Susquehanna, Pa., in 1868. He served an apprenticeship with 
the Erie Railroad at Susquehanna, leaving that road in 1889. 
Subsequently he worked in various railroad shops in the West 
and Southwest as a machinist and foreman. He was with the 
Chicago, Burlington & Quincy at Burlington, la., for ten years 
as machinist, inspector and general foreman ; four years as di- 
vision master mechanic of the Michigan Central at St. Thomas. 
Ont. ; two years as division master mechanic of the Lake Shore 
& Michigan Southern at Elkhart, Ind. ; three and one-half years 
as superintendent of shops of the Cleveland, Cincinnati. Chicago 
& St. Louis at Beech Grove, Ind., and assistant superintendent 
of motive power of the latter road at Indianapolis. Ind., for 18 
months. 

J. E. OsMER has been appointed superintendent of motive 
power and machinery, and master car builder of the ^lanistique 
& Lake Superior, with office at Owosso, Mich. 

Benjamin T. Payne has been appointed general bonus super- 
visor of the Atchison, Topeka & Santa Fe, with oiifice at Topeka, 
Kan., succeeding John Epler. 

A. P. Prendergast, superintendent of motive power of the 
Baltimore & Ohio at Cincinnati, Ohio, has been transferred to 
Baltimore, Md., with the same title. 

J. H. Tinker, master mechanic of the Chicago & Eastern Illi- 
nois, at Danville, 111., has been appointed acting superintendent 
of motive power, succeeding S. T. Park. 

H. C. Van Buskirk has resigned as superintendent of motive 
power and car department of the Colorado & Southern, owing 
to ill health. 



MASTER MECHANICS AND ROAD FOREMEN OF 
ENGINES 

J. A. Barker, road foreman of engines of the Chesapeake & 
Ohio Railway of Indiana, has been appointed trainmaster, with 
headquarters at Boston, Ind. 

John Benzies has been appointed supervisor of locomotive 
operation of the Chicago terminal and Illinois divisions of the 
Rock Island Lines, with headquarters at Chicago, 111., and will 
report to the master mechanic. He will have charge of the 
mechanical operation of all engines in service for the purpose 
of improving economies in the use of fuel, lubricating material, 
tools and other supplies, and in the operation of the locomotive. 
His efforts will also be directed toward reducing the cost of 



maintenance of locomotives and other operating costs, through 
improvements that may be brought about liy liettcr supervision 
and instruction of enginenien. 

F. T. Chase has liecn appointed master mechanic of the .Smith- 
ville district of the Missouri, Kansas & Texas Railway of Texas, 
with headquarters at Smithville, Tex. 

J. H. Dougherty has been appointed acting master mechanic 
of the Waco district of the Missouri. Kansas & Texas Railway 
of Texas and the Texas Central, with headquarters at Waco, 
Texas. 

George E. Fuller has been appointed road foreman of engines 
of the Chesapeake & Ohio Railway of Indiana, with headquarters 
at Peru, Ind. 

D. Hartei. has been appointed assistant road foreman of en- 
gines of the Chicago division of the Baltimore & Ohio, succeed- 
ing George Novinger, promoted. 

O. A. Hoffman has been appointed assistant to the road fore- 
man of engines of the Chicago division of the Baltimore & Ohio, 
in charge of the instruction of firemen. 

Fred. Judy has been appointed road foreman of engines and 
air brake inspector of the Morgantown & Kinwood. 

J. C. Love has been appointed road foreman of engines of the 
Los Angeles division of the Atchison, Topeka & Santa Fe, with 
headquarters at San Bernardino, Cal. The headquarters of A. L. 
Crew will lie at Los Angeles and the territory of the division 
will be divided between the road foremen in accordance with the 
jurisdiction of the trainmasters. 

J. P. McAnany has been transferred as district master me- 
chanic of the Canadian Pacific from Revelstoke, B. C, to Moose 
Jaw, Sask. 

A. Mallinson, general foreman of the Canadian Pacific at 
Revelstoke, B. C, has been appointed district master mechanic 
of the same road at Nelson, B. C. 

George Novinger has been appointed road foreman of engines 
of the Chicago division of the Baltimore & Ohio. 

D. Patterson, master mechanic of the Kansas City, Mexico 
& Orient at Wichita, Kan., will hereafter handle all matters 
pertaining to the motive power and car departments, and the 
office of superintendent of motive power and car departments 
heretofore held by F. Mertsheimer is aboHshed. 

G. W. RoBB, master mechanic of the Grand Trunk Pacific, has 
transferred his office and staff from Rivers. Man., to Transcona, 
I\Ian. 

M. Scott has been transferred as district master mechanic of 
the Canadian Pacific from Nelson, B, C, to Revelstoke, B. C. 

J. R. Tierney has been appointed road foreman of engines 
of the Parsons district of the Missouri, Kansas & Texas, vice 
C. I, Evans, promoted. 



CAR DEPARTMENT 

N, A. Alquist has been appointed general car inspector of 
the Missouri, Kansas & Texas, with office at Parsons, Kan, 



SHOP AND ENGINE HOUSE 

W. B. Chenoweth has been appointed erecting shop foreman 
of the Trinity & Brazos Valley, at Teague, Tex., vice C. Murphy. 

W. L. Cooke has been appointed erecting foreman of the 
Southern Pacific at Houston, Tex., succeeding W. T. Berger, 
assigned to other duties. 

Oscar C. Dibble has been appointed machine foreman of the 
Rock Island at Cedar Rapids, la., succeeding W. A. Yonda, 
resigned. 

John Dumphy has been appointed foreman boiler maker of 



108 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



the Rock Island at Argenta, Ark., succeeding J. H. Cotter, 
resigned. 

J. C. Douv.\L has been appointed apprentice instructor of the 
Southern Pacific at Houston, Tex. 

W. R. Earl, machine shop foreman of the Baltimore & Ohio 
at Philadelphia, Pa., has been transferred in a similar capacity 
to Cumberland, Md. 

G. W. GiLLELAND has been transferred as general foreman of 
the Seaboard Air Line from Monroe, N. C, to Hamlet, N. C. 

Hugh Grant has been appointed assistant boiler foreman of 
the Southern Pacific at Houston, Tex. 

A. H. Little has been appointed general foreman of the Sea- 
board Air Line at Raleigh, N. C. 

A. McArthur, locomotive foreman of the Canadian Pacific 
at Sutherland, Sask., has been appointed general foreman of 
that road at Revelstoke, B. C. 

E. J. McMahon, general foreman of the Southern Pacific, at 
Houston, Tex., has been appointed shop superintendent at 
Houston, vice M. J. McGraw, resigned, to go with the Chicago 
& Alton at Bloomington, 111. 

R. McPherson has been transferred as shop foreman of the 
Canadian Pacific from Brandon, Man., to Moose Jaw, Sask. 

A. L. Monroe has been appointed general foreman of the 
Seaboard Air Line at Monroe, N. C. 

C. Perry has been appointed shop foreman of the Canadian 
Pacific at Brandon, Man. 

Harry S. Rauch has been made apprentice instructor at the 
Avis, Pa., shops of the New York Central & Hudson River. 
Mr. Rauch held a similar position at the Oswego, N. Y., shops 
of the same road until a couple of years ago, when he resigned 
to go into other business. He was awarded the first prize in the 
Raihmy Age Gazette Shop Section competition on tlie Instruc- 
tion of Workmen and .Apprentices in .•\pril, 1911. 

W. Reni.x has been transferred as locomotive foreman of the 
Canadian Pacific from Moose Jaw, Sask., to Sutherland, Sask. 

E. S. Sheppard has KEfen appointed machine shop foreman of 
the Baltimore & Ohio at "Philadelphia, Pa. 

Wm. Urban, gang foreman, has been appointed general boiler 
foreman of the Atchison, Topeka & Santa Fe at Newton, Kans. 

A. G. Walther has been appointed piece work inspector of 
the Baltimore & Ohio at the Mount Clare shops, Baltimore, Md. 



New Shops 



PURCHASING AND STOREKEEPING 

U. K. Hall has been appointed general storekeeper of the 
Oregon-Washington Railroad & Navigation Company, with 
headquarters at Portland, Oregon, succeeding J. E. Mahaney, 
resigned. 

J. E. Mahaney, general storekeeper of the Oregon-Washing- 
ton Railroad & Navigation Company, with office at Albian, 
Oregon, has been appointed purchasing agent of the Spokane, 
Portland & Seattle, the Oregon Trunk, the Oregon Electric 
and the United Railways, with headquarters at Portland, Oregon, 
to succeed F. A. Bushnell, resigned to accept service with another 
company. 

J. R. Mueller has been appointed purchasing agent of the 
Hocking Valley, with office at Columbus, O., succeeding C. B. 
Duffy, deceased. 

L. B. Wood has been appointed general storekeeper of the 
Sunset Central Lines of the Southern Pacific, with headquarters 
at Houston, Tex., succeeding R. L. Pries, who at his own re- 
quest, on account of ill health, has been made storekeeper at 
Houston. 



Boston & Maine. — The work on the classification yard and 
engine terminal at Mechanicville, N. Y., has been started. 
The engine house, machine shop, coaling plant, etc., will be 
improved. 

Canadian Pacific. — It is reported that this company will 
move the headquarters of the Dominion Atlantic division, to- 
gether with the car shops, from Kentville, N. S., to Middleton. 

Central New England. — The improvements at Maybrook, 
N. Y., consisting of an engine house, power house, machine 
shop and coaling plant,' are about completed, and the engine 
house is in operation. 

Chicago & North Western. — This company has purchased 
260 acres between Kenosha, Wis., and Racine, for yards, engine 
houses and shops. 

Detroit, Bay City & Western. — The engine house at Bay 
City, Mich., was destroyed by fire January 8. It is estimated 
the loss will amount to $20,000. 

Grand Trunk Pacific. — It has been reported that during the 
present year new shops will be erected at Edmonton, Alberta. 
The expense will be defrayed from a $2,000,000 appropriation. 

Gulf, Colorado & Santa Fe. — Work on the 8-stall engine 
house at San Angelo, Tex., will be started in the near future, 

Houston & Texas Central. — It is reported that the machine 
shops at Hearne, Tex., will be enlarged to about double their 
capacity. There will be additions made to the yard as well. 

International & Great Northern. — Plans are being pre- 
pared for an engine house and machine shop at San Antonio, 
Tex., which will cost approximately $35,000. 

Louisville & Nashville. — It is reported that this company- 
will spend about $200,000 in enlarging its shops at Howell, Ind. 

Missouri, Kansas & Texas. — The shops at Denison, Tex., 
will be enlarged. 

Missouri, Oklahoma & Gulf. — The engine house and shops 
at Muskogee, Okla., were recently burned, causing a loss of 
about $40,000. They will be rebuilt on a larger scale. 

Northern Pacific. — This road will build a large addition to 
its car shops at Tacoma, Wash. It is reported that a new en- 
gine house will be built at Toppenish, Wash. 

Pennsylvania. — The work on the addition to the engine 
house at Morrisville, Pa., has begun. Nine new stalls, a black- 
smith shop, and a new machine shop will be built. The old 
machine shop is to be converted into a power house. 

Pittsburgh & Lake Erie. — New shops w-ill be built by the 
company at Dickerson Run, Pa. The power house will be 60 
ft. x 70 ft., the engine house 100 ft. x 60 ft., and the machine 
shops 60 ft. x 130 ft. The plans are now being made by the 
road, and it is expected that the details will be ready in the 
spring. 

St. Louis, Brownsville & Mexico. — A coach repair shop will 
be installed at Kingsville, Tex. 

San Antonio & Aransas Pass. — This company is erecting 
three additional buildings at its shops at Yoakum, Tex., SO x 
ISO ft., 28 X 100 ft., and 50 x 80 ft. 

Scott City Northern. — A two-stall engine house, store 
house, and a blacksmith shop has been built at Scott City, Kan. 
This work was started last September. 

Southern Pacific. — The plans for the re-location of the re- 
pair shops at Sacramento, Cal., are nearly finished. Improve- 
ments will cost approximately $100,000. 



February, 1913. 



AMERICAN ENGINKI'.U. 



109 



Supply Trade Notes 



J. B. Rider, general manager of tiic Pressed Steel Car Co., 
has been elected a director of that company. 

The Carbon Steel Company, New York, has moved its offices 
from 30 Church street to the Cameron building. 

G. E. Fuller, Aroa, Puerto Cabello, Venezuela, would like to 
receive catalogs of railway machine tools, locomotives, cars and 
appliances. 

Harry Lowman, formerly in the mechanical department of 
the Southern Railway at Washington, D. C, has entered the 
sales department of the Chicago Car Heating Co., Chicago. 

J. L. Stark, general inspector of the car department of the 
Hocking Valley, at Columbus, Ohio, has resigned to become a 
representative of the Chicago-Cleveland Car Roofing Company, 
with office at Chicago. 

Gilbert H. Pearsall, secretary of Joseph T. Ryerson & Son, 
in charge of railroad sales, with headquarters in New York, 
has resigned to engage in business for himself. Edward T. 
Hendee, assistant to the president, has assumed the duties 
formerly devolving on Mr. Pearsall. 

J. E, Chisholm has been made a representative of the Uni- 
versal Flexible Packing Company, Pittsburgh, Pa., with offices 
in the Old Colony building, Chicago ; and George R. Argo has 
been made representative of the same company, with office in the 
Third National Bank building, Atlanta, Ga. 

Fred Gardner, for several years railroad representative for 
J. T. Ryerson & Son, Chicago, resigned on January 1, and is 
now representing the Jacobs-Shupert Firebox Company, 
Oxweld Railroad Service Company, Burden Iron Company, 
Boss Nut Company, and other railroad specialties, with office 
at 339 Railway Exchange building, Chicago. 

The General Pipe, Bending & Erecting Company, with head- 
quarters at 3020 Liberty street, Pittsburgh, Pa., has been in- 
corporated under the laws of the state of Pennsylvania. The 
incorporators are James W. Prenter, W. L. James and Wal- 
ter C. McMinn, all of whom were formerly connected with the 
Best Manufacturing Company. The new company will manu- 
facture and fabricate piping materials of every description. 

William B. Hall has resigned as vice-president and general 
manager of the Illinois Car & Manufacturing Company, to pro- 
mote the interests of the Union Railway Equipment Com- 
pany, of Chicago, which has taken over the patented devices 
invented by Herman Pries, superintendent of the Haskell & 
Barker Car Company. Mr. Hall was formerly superintendent 
of equipment of the Mather Horse & Stock Car Company. 

The annual convention of the sales and factory organizations 
of the Chicago Pneumatic Tool Company, was held at the show 
rooms of the company, 1337 South Michigan avenue, Chicago, 
on January 9, 10 and 11, concluding with a banquet on Satur- 
day evening, January 11, at the Chicago Automobile Club. Nearly 
100 of the company's representatives were present. The meet- 
ing was opened on Thursday morning with an address by 
President W. O. Duntley, and the succeeding meetings were 
divided into sessions devoted respectively to the air compressor 
department, railroad department, Cleveland plant, general sales 
department, Detroit plant, electrical department and commercial 
automobile department. 

The Burden Sales Company, with general offices at 30 
Church street. New York, and sales offices in Chicago, Atlanta 
and St. Paul, has been organized by Gilbert. H. Pearsall, presi- 
dent ; H. H. Linton, vice-president, and Craig Graves, secretary 
and treasurer, to be a distributor of the products of the Burden 
Iron Company of Troy, N. Y., makers of staybolt iron, "Burden 



I lest" high grade relincd irun fur car wurk, engine bolt iron and 
ijurdcn iron rivets. In connection with the general offices of the 
Burden Sales Company will be the eastern sales office of the 
Jacobs-Shupert United States F'irebox Company and the Oxweld 
Railroad Service Company. Notice of Mr. Pearsall's election 
to the vice-presidency of these companies appeared in the August 
and September, 1912, issues of the American Engineer. 

Tlie Standard Heat & Ventilation Company, Inc., 141 Cedar 
street. New York, has recently been incorporated and has 
bought the rights of the Ward Equipment Company, New York, 
and the Safety Car Heating & Lighting Company, New York, 
relating to car heating and ventilating, and. will make and sell 
the devices in these special lines hitherto furnished by the two 
latter companies. The Safety Car Heating & Lighting Com- 
pany will also act as its agent. The company has now at its 
disposal a new plant especially equipped for the manufacture 
of railway car heating and ventilating appliances. The directors 
of the company are as follows : C. B. Adams, Wm. Barbour, 
R. M. Dixon, A. W. Kiddle, W. B. Albright, J. F. Deems, W. 
L. Garland, A. C. Moore and John E. Ward. The officers of the 
company are as follows : President, J. F. Deems ; vice-presi- 
dents, A. W. Kiddle and A. L. Whipple; treasurer, A. C, Moore, 
and secretary and assistant treasurer, John J. Clapp. 

George Myrick Sargent, of Evanston, 111., the founder of the 
first plant in the United States for the exclusive manufacture 
of brake shoes, and at the time of his death a director of the 

American Brake Shoe 
& Foundry Company, 
died at Atlantic City, N. 
J., on January 16, at the 
age of 83. Mr. Sargent 
patented in 1878 an im- 
provement in brake shoe 
manufacture which led 
to the development of 
tlie American Brake 
Shoe & Foundry Com- 
pany. He was born 
in Sedgwick, Maine, 
March 29, 1830, and 
after being engaged for 
several years in various 
lines of business in the 
east entered the iron in- 
dustry at Moline, 111., in 
1870 as part owner of 
the Moline Malleable 
Iron Works. In 1876 he 
removed to Chicago and 
invented and designed an improved brake shoe, subsequently 
known as the Congdon, and organized a company for its pro- 
duction under the name of George M. Sargent & Co. In 1878 
it was incorporated as a stock company under the name of the 
Congdon Brake Shoe Company, and in 1893 a new corporation 
was organized to carry on the business under the name of the 
Sargent Company, with Mr. Sargent as president. The com- 
pany operated two plants, one for the exclusive manufacture 
of cast iron brake shoes, and another, which after 1896, was 
devoted almost entirely to the production of couplers, knuckles 
and steel brake shoes. This business was successfully carried 
on until 1901. when the American Brake Shoe & Foundry Com- 
pany, promoted by W. D. Sargent and others, was organized 
and when it purchased the Chicago Heights plant. Shortly 
afterward the original plant of the company at Fifty-ninth 
street, was acquired by the American Steel Foundries. Mr. Sar- 
gent was a director of the American Brake Shoe & Foundry 
Company, and was a past president of the Live Poultry Transpor- 
tation Company. In 1901 he was elected vice-president for 
Illinois of the National Association of Manufacturers. 




George M. Sargent. 



110 



AMERICAN ENGINEER. 



Vol. 87, No. 2. 



Catalogs 



Cold Met.\l S.wvs.— The Vulcan Engineering Sales Company, 
Fisher Building, Chicago, has issued a catalog illustrating vari- 
ous types of cold metal saws. It also deals with rotary planers 
and power driven hack saws. 

Heading M.\chines.— The National Machinery Co., Tiffin, 
Ohio, has issued a three page pamphlet describing the die box 
construction of the National wedge grip header. This is num- 
ber six in a series of talks on this machine. 

Power H.'\mmers. — Beaudry & Company, Incorporated, 
Boston, Mass., have issued a six-page pamphlet illustrating 
and describing their belt-driven hammers. These are made in 
two types, one being intended for heavy forging and the other 
for plating, drawing, etc. 

Air Compressors. — Bulletin No. 34-F from the Chicago Pneu- 
matic Tool Company, Chicago, 111., comprises 26 pages devoted 
exclusively to a mechanical description of the design and con- 
struction of the Class G Chicago air compressors. This descrip- 
tion applies to belt, steam and motor driven compressors, 
and is fully illustrated, both with photographic reproduc- 
tions of various parts and sectional drawings showing the 
interior arrangement. 

Electric Forge Blowers. — Forge blowers direct connected to 
either alternating or direct current motors and providing any 
desired quantity of air up to 400 cu. ft. per minute and at 
pressures up to 2 oz., form the subject of bulletin 3313 from 
the Emerson Electric Manufacturing Company, St. Louis, Mo. 
The bulletin gives a very full description of these machines and 
includes tables of capacities, dimensions, weights, etc., for each 
type and size. 

Metal Paint. — A 12-page pamphlet has been issued by the 
Formastat Mining Company, St. Louis, Mo., describing their 
paint pigment particularly adapted to the preservation of iron, 
steel, metals, woodwork, or any artificial surface exposed to 
the elements and influence of destructive gases. The pigment 
Formastat is described and its various characteristics men- 
tioned. Various formulas are contained in the pamphlet for 
its different uses. 

Current'o Scope. — Fairbanks, Morse & Company. Chicago, 
111., have distributed a device made of celluloid, which shows 
by means of the standard vector diagram, the relation of the 
instantaneous values of an alternating current in a three-phase 
circuit. By a simple mechanical arrangement this shows how 
these currents combine in the windings of a three-phase motor 
to produce the phenomenon of the revolving field. The device 
is very ingenious, and illustrates very clearly just the manner 
in which these currents act. Instructions for use accompany 
the Current'o Scope. 

Gate Valves. — A small catalog devoted exclusively to gate 
valves made with either brass or iron bodies for steam pres- 
sures from 125 lbs. to 250 lbs., or for water pressures from 175 
lbs. to 400 lbs. per sq. in., is being issued by Jenkins Bros., 80 
White street. New York. These valves are of the solid wedge, 
double faced type and have an improved body and bonnet, de- 
signed to secure an increased strength and rigidity, and en- 
abling the valve to resist the severe stresses of poorly sup- 
ported piping, temperature changes, etc., without distortion. 
The stuffing boxes can be repacked when the valves are open 
and under pressure. Many sizes and designs are illustrated in 
the catalog and each is accompanied by a complete price list. 

Pipe Machines. — The Bignall and Keeler Manufacturing 
Company, Edwardsville, 111., has had thirty years' experience in 
the designing and building of improved pipe machines, and is 
among the best known specialists in this line. The three styles 



that it manufactures, which differ from each other principally 
in the design of the chuck, are all of the stationary die type. 
The die head is bolted to a carriage which slides forward 
toward the chuck as the thread is cut. These are very fully 
illustrated and described in a recent catalog issued by this com- 
pany. Each of the three styles is built in several sizes, and each 
size has a capacity of from eight to ten sizes of pipe. Machines 
are generally shown as belt driven, although an example with a 
motor drive is included. Several of those shown are provided 
with a gear box which gives eight changes of spindle speed. 

Electric Appliances. — Among the recent bulletins from the 
General Electric Company, Schenectady, New York, is one on 
electric hardening furnaces which supersedes the previous 
bulletin on this subject. It gives a full description of the con- 
struction and the method of operation of the electric furnace 
for hardening tool steel. Another bulletin from the same com- 
pany describes and illustrates portable and stationary air com- 
pressor sets having a piston displacement of from 15 cu. ft. to 
100 cu. ft. per minute. These are motor driven and are auto- 
matic in their operation. Polyphase induction motors is the sub- 
ject of bulletin A-4063, which supersedes a former publication 
on this subject. This type of motor is being widely used and 
has many advantages where the ability to carry large over- 
loads for considerable periods and without serious overheating 
is desired. The bulletin thoroughly covers the subject and is 
fully illustrated. Electric fans in practically all sizes and ar- 
rangements are shown in bulletin A-4065 from the same com- 
pany, and Mazda lamps for standard lighting service are illus- 
trated in bulletin 4850-C. 

Transporting Perishable Products. — The Moore system, 
which combines refrigeration, heating and ventilation of cars 
intended for transporting perishable products, is illustrated and 
fully described in a catalog issued by the Moore Patent Car 
Company, St. Paul. Minn. With this system it is not necessary 
to break the seal or enter the car to change to or from re- 
frigeration, heat or ventilation. The arrangement provides ice 
tanks just below the ceihng in the center of the car and a heater 
box enclosing a coal stove is under the floor and has an out- 
side door. The heater is entirely automatic in its operation and 
draws fresh air from the outside which, after being heated, is 
discharged to the interior of the car. For ventilation there are 
six openings in the roof at the center of the car, three on 
either side so arranged that the covers on one side open toward 
one end of the car while those on the other open in the oppo- 
site direction. In this manner air is forced in at one side and 
discharged from the other and a positive circulation in the car 
is insured independent of the direction in which it is moving. 
The illustrations make the construction and operation clear. 

.Acetylene Welding and Cutting .\pparatus. — Catalog Q of 
the Alexander Milburn Company, Baltimore, Md., consists of 
32 pages principally devoted to illustrations and description of 
the oxy-acetylene welding and cutting apparatus manufactured 
by this company. This includes an acetylene generator, in which 
the feed is rotary, and of the indirect carbide-into-watcr type 
which makes it impossible to get an excessive charge of carbide 
or to feed in any way except through the normal working of 
the generator. The apparatus and operation are simple and the 
generator is readily adapted to any pressure desired from 2 lbs. 
to 15 lbs. Oxygen is provided in cylinders which are usually 
loaned and refilled or exchanged at various depots throughout 
the L^nited States and Canada. Portable sets, both those hav- 
ing an acetylene generator and the other apparatus mounted on 
a truck, and those where both the oxygen and acetylene are 
stored in tanks are illustrated. For use in places where oxygen 
supply stations are not convenient an oxygen generator is fur- 
nished, and is fully illustrated and described in the catalog. 
Torches, regulator valves, gages and other welding supplies are 
also shown. 



Marih. I')13. 



A.MI'.KICAX I':X(;i\l-.l'.R 



Engineer 

"The Railway Mechanical Monthly" 

{Including the Railway Age Gazette " Shop Edition,") 

Published on the First Thursday of Every Month, by the 

SIMMONS-BOARDMAN PUBLISHING COMPANY, 

83 Fulton Street, New York, N. Y. 

CHICAGO: Transportation Bldg. CLEVELAND: Citizen's BIdg. 

LONDON: Queen Anne's Chambers, Westminster. 

EoWAXD A. Simmons, President. Henrv Lee, Secretary. 

L. B. Sherman, Vice-President. A. E. Hooven, Business Manager. 

The address of the company is the address of the officers. 

Roy V. Wright, Editor. R. E. Thayer, Associate Editor. 

E. A. AvERiLL, Managing Editor. A. C. Loudon, Associate Editor. 

George L. Fowler, Associate Editor. 

Subscriptions, including the eight daily editions of the Railway Age 
Gazette published in June in connection with the annual conventions of 
the Master Car Builders' and American Railway Master Mechanics' associa- 
tions, payable in advance and postage free: 

United States, Canada and Mexico $2.00 a year 

Foreign Countries (excepting daily editions) 3.00 a year 

Single Copy 20 cents 

Entered at the Post Office at New York, N. Y., as mail matter of ihe 
second class. 

WE GUARANTEE, that of tiiis issue 4,150 copies were printed; that of 
those 4.150 copies. 3. £00 were mailed to regular paid subscribers and 130 were 
provided for counter and news companies' sales; that the total copies printed 
this year to date were 14.426 copies — an average of 4,809 copies a month. 

\'oLUME 87. March, 1913. Number 3. 



CONTENTS 

EDITORIALS: 

Car Department Competition Ill 

Answer Circulars from Committees Ill 

The Gee Locomotive Stoker Ill 

Mechanical Department Appointments Ill 

Car Men and Interchange Rules 112 

Electric Locomotives 112 

Making Improvements in Operation 112 

Vestibule Locomotive Cabs 112 

Water Tube Fireboxes ■ 113 

Standard Freight Cars 113 

Pasis for Comparing Machine Tools 114 

New Books 114 

COMMUNICATIONS: 

Guide Bar Blocks 115 

Handling Scrap Material 115 

Exhibits C^pen in the Evening 116 

Air Brake Hose 116 

GENERAL: 

Canadian Pacific 4-6-2 Type Locomotive 117 

Locomotive Deck Shields 1 22 

Forms for Locomotive Operation and Costs 124 

Service of the Brotan Boiler 128 

Experimental Electric Locomotives in France 129 

SHOP PR,\CTICE: 

Cracked Cvlinder Repaired with Concrete 131 

Punching Spring Planks 131 

Protecting Slide Valve Feed Valves in Shipment 132 

Grinding Piston Rings in Air Brake Apparatus 132 

A Basis for Measuring Lathe Capacity 133 

Motion Work Kinks 1 36 

Safety on the Chicago & North Western 137 

Boiler Shop Kinks 1 42 

Tool for Removing Driving Box Cellars 142 

CAR DEPARTMENT: 

Car Design from the Repairman's Standpoint 143 

Pittsburgh & Lake Erie Two Car Gas-Electric Train 143 

Shop Arrangements and Facilities 144 

Equipment for Clearing Wrecks 145 

Application of Safety Appliances to Cars 147 

Express Refrigerator Cars 1 49 

Locating Defective Car Wheels 152 

The Instruction of Car Men in Interchange Rules 154 

NEW DEVICES: 

The Gee Locomotive Stoker 15S 

Improved Force Feed Lubricator 157 

Anti-Friction Side Bearings 1 58 

The Kling Bolt 158 

Motor for Shop Service 159 

Testing Equipment for the Pennsylvania 159 

Grapho-Metal Packing 160 

Blower Valve 160 

NEWS DEPARTMENT: 

Notes 161 

Meetings and Conventions 161 

Personals 163 

New Shops 165 

Supply Trade Notes 166 

Catalogs 168 



^ riu- I'Jir clcpiirlnicnt cimiiK-titinn, uliicli 

clnscd 1)11 I'chruary \s. Iirouglit in :i iium- 
Oepartment i r i r i T- t ^■i1 . i 

htT pf splcndul articles on ditferent pliascs 

Competition ^i jf^g ^.yr department wiirk. These have 

l)een i)repared for publication and will be submitted to the 
judges witliin the next week or two. We hope that we will 
be able to announce the prize winners in the April issue. A 
survey of the various articles indicates that this competition 
has been one of the most successful which have ever been held 
in either the Knih^ay Age Gazette Shop Section or the Amer- 
ican Engineer, and we take this opportunity of thanking those 
who participated for their assistance and co-operation. 



Answer 
Circulars From 



Criticism is heard each year because of 
the delay of printing and putting the 
reports of the various committees in the 
Committees hands of tlie members of the Master 
Mechanics' and Master Car Builders' Associations. It is 
naturally impossible for a member to present a satisfactory 
discussion on a committee report which he has had no op- 
portunity to digest, but sucli a member has no right to 
criticise eitlier the secretary or the committee, if he permits 
the circular requesting inforination to lay unanswered on 
his desk or on the desk of some of his subordinates for 
weeks and in some cases, months. It is as much your duty 
to answer these circulars as it is to pay your dues to these 
associations, and if more members would appreciate this 
fact the criticism of late reports and of incomplete discus- 
sions would cease. The Master Car Builders' Association 
has already issued twenty-live circular letters this year, more 
than half of which require an answer. How many of these 
or of the live or six circulars from the Master Mechanics' 
Association still remain unanswered bv vou or vour office? 



The Gee 

Locomotive 

Stoker 



ihe latest design of locomotive stoker, 
which was developed on the Pennsylvania 
Railroad at --Mtoona. is now undergoing se- 
vere service tests which, so far, indicate 



that it will be a success. It has already successfully fired at 
least fifty trips of a large locomotive, doing 100 per cent, of 
the firing. This stoker was designed by X. E. Gee, of the 
mechanical engineer's office at Altoona. is of the overfeed, 
scatter type, and distributes the coal by means of intermittent 
steam blast used in connection with movable wings for ctm- 
trolling the direction inside the firebox. This stoker fulfills 
all of the conditions laid down by the committee of the Master 
Mechanics' Association and does not in any way interfere with 
the ordinary firedoor. The arrangement is simple and the 
moving parts are very few in number. The construction in- 
cludes features which have proved successful on other designs 
while differing essentially from any previous arrangement. 
The crusher, convej'or and source of power are the same as 
have been successful on the Crawford stoker, and the distribu- 
ting system is a simplification of the arrangement successfully 
used on the Hanna stoker. While, as built at present, no ar- 
rangement is made for an automatic distribution, such as can 
be obtained with the Hanna design, it is evident that this can 
be easily included in later stokers if it seems desirable. 

Mechanical Judging from the number of minor nie- 

^ chanical officers who resign or are "as- 

Uepartment . , , , . „ •. j 

signed to other duties, on some railroads, 

Appomtments j^ would almost seem that there is a prece- 
dent against keeping a man in one position for more than a 
few months. This is a phase of the organization question 
which in many cases should receive more attention. It is fre- 
quently difficult to make a suitable selection in filling a vacancy, 
but when the same position has to be filled several times in a 



112 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



single year because the men selected do not give satisfaction, 
it is time tlie officer who makes the choice, or some one above 
him, began investigating his capability of making such selections. 
Very few men can take a position as foreman or master me- 
chanic and become familiar in a few days or weeks with the 
conditions obtaining, and in no case should it be required. It 
is unreasonable to expect that a paragon can be obtained to 
fill every position, and the appointing of average men and ex- 
pecting them to do supernatural things is responsible for a 
great many "resignations." The superintendent of motive 
power in selecting master mechanics, and the master mechanic 
in selecting foremen, can get excellent results from the care- 
fully selected average man if, instead of leaving him, after the 
appointment is made, to sink or swim by himself, they keep 
in personal touch with him, encouraging him to ask for help 
in solving his problems and letting him see that he is an im- 
portant part of the railroad's machinery. No organization can 
be perfected while the members are being continually changed, 
and this changing works very decidedly against general 
efficiencv. 



„ ,, , It would be difficult to estunate the pro- 

Car Men and . r -.r r~ -r, . ^u ^ 

portion of M. C. B. repair cards that are 

Interchange improperly made out and the time lost in 

Rules making the necessary corrections, but 

every car department officer will agree that it is much too 
large. This is largely the fault of the men who have to make 
the repairs and make out the cards, but it can scarcely be 
doubted that by adopting some educational method the greater 
part of the errors could be overcome. The rules of inter- 
change are not easily grasped by a beginner, and if they are 
not carefully and thoroughly studied till a good working knowl- 
edge of them is obtained, there is little likelihood of their 
being mastered later, as the changes made from time to time 
require much study, even from the experienced car man. 
Sending a copy of the rules to each man concerned, whether 
a letter calling attention to the changes made accompanies it or 
not, is no help to the average man in solving the difficult prob- 
lems that arise, and some method of instruction should be de- 
veloped which will be commensurate with the importance of 
the subject. Elsewhere in this issue a solution of this problem 
is suggested in an article on The Instruction of Car Men 
on Interchange Rules. The establishing of a system of writ- 
ten examinations may not be the required remedy, but there 
is food for much thought in the suggestion. 



As might be expected in a field which 

Electric is as new and is developing as rapidly 

Locomotives ^s the design of electric locomotives, 

there is far from a general agreement 
on even the more essential principles. Service records are 
the final court of appeal for any design of railway equipment 
and naturally the decision is long delayed. Not for many 
years and possibly never will a conclusive decision be ob- 
tained on the comparative merits of direct current or alter- 
nating current operation and other features, such as driving 
through gearing or through rods, the type of control apparatus or 
the proper voltage, will probably be subjects of active dis- 
cussion for years to come. One of the French railways, the 
Chemin de Fer du Midi (Southern), has completed plans for 
the electrification of a large part of its lines and in under- 
taking this work has naturally desired to determine on the 
most satisfactory design of locomotive. It therefore pre- 
sented to the various builders a specification which included 
only such requirements as weight limits, draw bar pull and 
temperature rise, together with clearance and curvature in- 
formation. In response to this, it received six proposed 
designs from as many builders and has extended to them 



the privilege of building a machine from the designs sug- 
gested, with the understanding that if it satisfactorily ful- 
fills the conditions on an actual trial it will be accepted. 
So far three distinct designs have successfully passed the 
trials and are now in operation on the short sections already 
electrified. Of at least one of these, duplicates have been 
ordered. The other locomotives are to be given trials as 
rapidly as possible. Of the three accepted, each is dis- 
tinctly different from the others in its principle of operation 
as well as in minor details. The fact that each fulfills the 
conditions indicates the wide possibilities and the active 
state of the art as it now exists. One of the locomotives was 
built by the French Westinghouse Company and has two 
600 horse power motors geared to jack shafts which in turn 
drive the locomotive through a yoke and side rods. Another, 
from the Thomson-Houston Company, has two slow speed 
600 horse power motors and drives through main rods to jack 
shafts which in turn are connected to the drivers by side 
rods. The third, from Jeumont, has three 500 horse power 
motors each geared directly to one of the drivers which in 
this case are not connected by side rods. In the latter case 
the electric control arrangement is such as to form an anti- 
slipping device which insures that each of the drivers will be 
revolved at the same speed as the others. The features of 
the design of the other three locomotives have not yet been 
made public. 



w , . An improvement toward economy can sel- 

dom be made without a knowledge of the 
Improvements in ,.,. j ^i ■ i i j n 

conditions, and this knowledge is usually 

Operation dependent on accurately maintained rec- 

ords. Criticism is often heard of the large increase in clerical 
force required in connection with the introduction of any of the 
successful methods of production improvement that are grouped 
under the term, "scientific management." The fact is that the 
benefits of any of these systems and the decision as to the 
changes that shall be made are always dependent on a knowledge 
of details which are only procurable through elaborate records. 
This multiplicity of systematized information, combined with a 
knowledge of how to use it, is the fountain head in which the 
benefits have their source. In most railway shops as few records 
are maintained as possible, and the consequence is that a method, 
design or organization has to be glaringly inefficient before a 
correction can be made. In cases where systematic records have 
been maintained on a few features, the results, almost without 
exception, are beneficial, and there is little doubt but that a 
saving in the clerical pay roll is, in many cases, very costly. Any 
master mechanic or other motive power official reading Mr. 
Heckman's article in this issue cannot help but realize in how 
much better a position he would be to make recommendations 
or changes if he had the information available that is given 
by the forms presented. It must be admitted that it is easily 
possible to expend considerable money for records which are 
not worth while, and care must be used in deciding which 
information should be tabulated. It is better, however, to keep 
too many records tlian too few, provided the knowledge is at 
hand as how to use them to advantage. 



,, ,., , A locomotive cab as ordinarily arranged 

Vestibule , • , r , , , , 

IS anything but a comtortable place when 
Locomotive ^^^^ locomotive is in operation during cold 

Cabs weather, which, in the northern part of 

the country, exists for a greater part of the time during five 
months of the year. That the locomotive crew is entitled to 
as comfortable surroundings as conditions will permit is un- 
dtniable and the Canadian Pacific proposes to have the engine 
crews on their passenger trains, at least, protected from cold 
and wind. While this line traverses a country where the win- 
ter weather is more severe and prolonged than most others. 



March, 1913. 



AMERICAN ENGINEER. 



113 



there arc sections in tliis country, particiihirly nn sonic of the 
western lines, where something better than the inefficient can- 
vas cab curtains would seem to be justified. The vestibule cab 
of the Canadian Pacific is entirely enclosed and will evidently 
be as comfortable during very cold weather as the ordinary 
cab in the month of May. By the application of a coal pusher 
on the tender there is no necessity for the fireman to go back 
into the coal space, nor will the coal gates have to be opened 
The arrangement of the sealed connection between the engine 
and the tender has been very ingeniously worked out with but 
little complication. While designing the tender for use in con- 
nection with the vestibule cab, a distinct advance was made by 
arranging the tank and underframe as one unit, practically 
doing away with the latter. The interior of the tank is so 
braced and stiffened as to be self-supporting and is carried by 
a single box-girder type center sill. In addition to the reduc- 
tion of weight, this has proved to be a safety arrangement for 
the crew, since in the case of a severe collision the tank can- 
not move on the underframe, and thus is not forced into the 
cab. One of the photographs given by Mr. Winterrowd in his 
discussion of this design, shows a tender which had been in 
a severe collision, and it is evident that, in addition to the 
greater safety to the crew, there could not be a better place, 
from the standpoint of cost of repairs, for the shock to be 
absorbed. 



Water 

Tube 

Fireboxes 



So far as the records show there is not a 
locomotive boiler with a water tube fire- 
box of any description in operation in this 
country, although both in England and on 



the continent boilers, having fireboxes either partially or wholly 
constructed of water tubes, have been in successful service for 
several years. At a meeting of the Western Railway Club in No- 
vember, 1895, William Forsyth, then mechanical engineer of 
the Chicago, Burlington & Quincy, suggested such an arrange- 
ment and presented a sketch to illustrate his ideas, which con- 
sisted of practically a Yarrow type water tube boiler arranged 
to take the place of the firebox of an ordinary locomotive 
boiler. Since that time a number of arrangements incorpo- 
rating this idea have been suggested, although apparently none 
of them have appealed with sufficient force to get a trial in 
actual service. In these times when boiler capacity is the thing 
most desired on locomotives, it would seem that some type of a 
water tube firebox would be worthy of at least a trial. With 
the example of what can be accomphshed in the shape of ca- 
pacity per unit of weight by water tube boilers in stationary 
practice and in marine service it would appear to be a field 
well worth developing. It will probably be admitted that the 
most valuable heating surface in a locomotive is in the arch 
tubes and suggestions have been made that an increase in the 
number of arch tubes would be advisable. W'hile there is a 
limit to the number of arch tubes, as at present located, that 
can be applied in a firebox, there is no reason why a similar 
effect cannot be obtained by tubes arranged in a somewhat 
different location, and such a firebox has been suggested by 
S. S. Regal, and drawings were published on page 136 of the 
1906 volume of this journal. On the London and South West- 
ern Railway a number of locomotives with water tubes extend- 
ing diagonally upward and across between the side sheets have 
been in successful operation for a number of years. Both of 
these constructions, however, can be considered as fireboxes 
with water tubes as distinguished from a water tube firebox, 
the essential difference being that there is practically no re- 
duction in the number of staybolts in the former case, while 
in the latter the staybolts are almost entirely eliminated. Of 
the latter type the Jacobs-Shupert firebox can be considered as 
a compromise between the truly water tube design and the 
usual arrangement. The next step is illustrated by the McClel- 
lan boiler, w'hich was shown in the January, 1911, issue of 
this journal. This design forms the water legs of a series of 



tlatteiK-d tubes and does not require the use of staybolts, ex- 
ceiit in the throat sheet and back head, but still retains the 
mud ring, having a large size opening which gives communica- 
tion between the bottom of the different tubes. The complete 
water tube firebox, however, is found in the Brotan type, and it 
is this design that has jiroved so successful on several of the 
continental railways. This boiler completely eliminates the 
staybolts. It was fully illustrated in the December, 1910, issue 
of this journal. Experiments made with the utmost care on 
a Russian railway showed a fuel economy of over 14 per cent. 
for these boilers and the report of three years' service, which 
is given in this issue, indicates that the maintenance troubles 
have not proved at all serious. In fact, the Brotan firebox 
has been made standard on some of the Russian railways and 
is rapidly coming in favor in other countries. The superheater 
has shown us how a coal saving device can be effectively used 
as a capacity incrcaser. The water tube firebox would appear 
to offer a similar opportunity. 



o. , , One of the ways in which the cost of 

standard . ■" 

. repairs to freight cars could be very 

materially reduced would be the adop- 
^^^ tion of a standard design for each of 

the more generally used types of car. Efforts leading to 
the adoption of standard general dimensions are being made 
by the American Railway Association. The standardii>ation 
of various parts subject to wear or frequent renewal has 
been the work of the Master Car Builders' Association for 
many years. While there have also been spasmodic efforts 
to arouse interest in complete standard cars at various times 
practically nothing tangible has been accomplished. Some 
of the larger roads have more or less standardized their own 
cars and, in some instances, have succeeded in having the 
same designs adopted by controlled or leased lines. If it 
is a paying proposition for a large road which transports 
practically every conceivable commodity and operates under 
all the different conditions as to grades, curvature, sidings, 
etc., to do this, why would it not be even more profitable for 
all of the roads to agree on the standard design so far as 
the essential parts of the car are concerned? In a paper 
before the New England Railroad Club, Chas. A. Lindstrom, 
chief engineer of the Pressed Steel Car Company, states 
that at the present time every railway seems to be a law 
within itself, no matter what the size of the road, and ap- 
parently very little if any notice is taken of designs of cars 
alread}' in successful operation by other roads which could 
be duplicated at less cost than new designs. He states that 
it seems to be the main object to get out something new 
regardless of its intrinsic value. Sometimes the designs 
may be as good as those in existence, sometimes they may 
contain some minor improvements of more or less value, 
but they frequently contain defects which give trouble in 
operation and on the whole there was no necessity for their 
creation. He points out the fact that new designs of cars 
cost a great deal in the way of drawings, dies, templates, 
etc., which must be paid for by someone, generally the cus- 
tomer. The creation of a new design for the mere purpose 
of getting up something different should be discouraged. 
For railways owning comparatively few cars the original 
cost and the cost of repairs would be greatly reduced if 
they would adopt as their own, the standards used by the 
larger roads with which they have traffic connections. As 
Mr. Lindstrom truly states, it is difficult to understand the 
necessity for different designs of cars for roads having the 
same class of freight to carry. Cars belonging to two dif- 
ferent roads are frequently loaded at the same mines, hauled 
by the same locomotives and unloaded at the same wharf 
or factory, and yet an examination of the cars will show that 
while they are of the same carrying capacity and have the 



114 



AMERICAN EXGIXEER. 



Vol, 87, .\o. 3. 



same general dimensions they differ radically in general con- 
struction and details. Both may he equally good and serv- 
iceable and if so there is no difference between them and 
one would answer the purpose. On the other hand if both 
designs possess meritorious features civcr each other, they 
could readily be joined together in one ilesign witli a result 
that would be greatly to the common good. It is suggested 
that an engineering board should be created to prepare the 
designs for all cars used in interstate commerce and that 
no new designs of cars or details should be allowed to be 
used until approved by it. Such a board could be created 
by the roads now forming the Master Car Builders' Asso- 
ciation or the American Railway Association. Although the 
efforts toward standard cars which were made in 1896 and 
the few following years, by the Master Car Builders' Asso- 
ciation met with no success, it would seem as if the condi- 
tions were now more propitious and another efifort might 
be successful. The cost of car maintenance is enormous 
and if it is merely personal prejudice wliich is standing in 
the way of a movement which is sure to .greatly reduce this 
cost, prompt action should be taken. 



There has never been a logical basis on 
which the ability of two lathes to do the 
work for which they were designed could 



Basis for 
Comparing 
Machine Tools ],g determined and compared from a knowl- 
edge of their general features. When two machines of the same 
size which have the same number of speeds and feeds, the same 
convenient arrangement and appeared to lie equally well built, 
are available, it has generally been a matter of price or some 
similar consideration that has determined the selection. It may 
be, and frequently is, possible that one of these machines will do 
25 per cent, more work of the kind on which it is to be used 
than the other, and is worth decidedly mure ti> tlie purchaser. 
This, of course, is well known to the men wlmse duty it is to 
select machine tools, but they have never had an opportunity 
of proving which is the better except by actually making a prac- 
tical trial or test. These men will undoubtedly be grateful to 
Mr. Pomeroy for the methods he has developed which will per- 
mit an accurate knowledge to be obtained of the aliility of the 
different machines to do the work desired with siniidy a knowl- 
edge of two or three of the main characteristics. This method 
is fully explained, and examples of its use are given on page 133 
of this issue. The number of pounds torque at a one-foot radius 
that can be obtained at each spindle speed provided in the ma- 
chine is the basis adopted. This, taken in connection with for- 
mulas developed by Dr. Nicolson in his extensive research, will 
show just how large a cut can be taken at any radius at each 
of the spindle speeds provided in the machine. This, of course, 
determines the amount of metal to be removed per minute which, 
in many cases, is the controlling feature. Two actual 24 in. 
lathes that are now on the market, and which are generall\- con- 
sidered as being equally good, are used as examples of the value 
of the method, and one is shown to be very decidedly better 
than the other. Although the examples selected are lathes, the 
same procedure will apply to either horizontal or vertical In .ring 
mills. 

NEW BOOKS 



Ecoiinmics cf Railroad Construction. Second Edition, liy Walter I-oring 
Webb, C.E. Bound in cloth. Illustrated, 332 pages. 5 in. n 8 in. Pub- 
lished by John Wiley & Sons. 43 E. 19 Ftreet, New York. Price $.'.50. 

The scope of this book, which was tirst brought out six years 
ago, is well explained by its title. It includes seventeen chap- 
ters covering such matters as organization, capitalization, valu- 
ation, and volume of traffic in the first part, operating ex- 
penses, motive power, car construction, track economics, train 
resistance in part two, and physical elements of a railway in 



part three. The book is written from the standpoint of the 
constructing or operating engineer and deals briefly with prin- 
ciples and their practical application. The present edition has 
been thoroughly revise<l and the chapters on operating ex- 
penses, distance, curvature and grade have lieen practically 
rewritten 



Diary of n RoiniJIiouse Foreman. By T. S. Reilly. Bound in cloth. 158 
pages. 5 in. X 7 in. Published by the Xorman \V. Henley Company^ 
132 Nassau street, .\"ew York. Price, $1.00. 

The book is published in the form of a diary and gives in 
colloquial form the experiences and trials of the engine house 
foreman. The hero of the story is a young college graduate who 
is serving his a|)prenticeship and has endeavored to push his 
way to the top. Many suggestions are given for the diplomatic 
handlirg of men. 



The Electron Tlwory of .Magncli.'W. By E. H. Williams. Bulletin No. 62 
from the Engineering E.vperiment Station of the University of Illinois. 
Bound in ])aper. Illustrated. 66 pages, 6 in. x 9 in. Published by 
the University of Illinois, W, F. M, Goss, Director of the Engineering 
Experiment Station, Uibana, 111. Copies free. 

In the study of physical phenomena, various theories have been 
advanced from time to time as to the nature of magnetism. The 
tnost interesting and important of these is the electron theory 
and in this bulletin the experimental evidence leading to the de- 
velopment of the theory is traced, its present status defined and 
certain phenomena which it fails satisfactorily to explain in its 
present form arc iminted out. 



-l/nr/iiii,; Dcsign~Hoist.<:, Dorrioks, Cranes. By W. D. Hess. M.E. Bound 
in cloth, 364 pages, 6 in. x 9 in., 336 illustrations. Published by J. B. 
Lippincott Company, Philadelphia. Price $5.00. 
While this book is intended principally as an aid in the work of 
machine design instruction in technical schools and colleges, it 
will also prove useful in drawing rooms where a general field 
of machine design is covered. The problems presented by the 
author have been selected with this in view, rather than that of 
appealing to the specialist in crane design. .\s may be judged 
from its size tlic work is most complete. There are eighteen 
chapters and each of the various types of cranes is discussed sep- 
arately. The book is profusely illustrated and gives photographs 
(jr drawings of the latest developments in this field. Many of 
the formulas are also shown in diagrammatic form, and tables 
for constants are numerous. In discussing the theory, practical 
examples are given in each case and the complete evolution of 
the formulas make it possible for the designer to accurately judge 
their application to his problem. 



Ma.-.tcr Car Biii/.d-rs' .-Is.toeialion. Proceedings of the 1912 Con-.cntioii. 
Illustrated. Bound in cloth, 983 pages, 6 in. x 9 in. Published by 
the Master Car Builders' .Association, Jos. W. Taylor, secretary. 390 
Old Colony building, Chicago. Price $7.50. 
Each year the progress in the design and operation of freight 
and passenger cars is focused by the activities of the Master 
Car Builders' -Association at its annual convention. While the 
same length of time is devoted to this work as in years past the 
better organization, the improved 'quality of the committee re- 
ports and the enforcement of sensible rules for the discussions 
at the meetings has made it possible to decidedly increase the 
aiTionnt of work accomjilished at each succeeding convention. 
At the 1912 conventinn there were twenty-three committee re- 
ports presented, discussed and acted on. Some of these, of 
course, were perfunctory, but others were subject to the closest 
scrutiny and extended discussion. The fact that the printed vol- 
ume of proceedings contains nearly one thousand pages in addi- 
tion to ninety-one double page plates of standards and recom- 
mended practice, is an index of the work accomplished last year. 
The vcilume cnntaiiis the complete verbatim account of the dis- 



March, 1913. 



AM KRICAN KNCI NKER. 



115 



•Clissinn wliic-h I'ulliiw ud llu- niHirt nf (.[ll-Ii iMmniilU-i', ami in 
.additinii thrrt' is t;iM-'" a list ni' tlir nuinlu-rsliiii witli the daUs ni, 
uliicli i1k-\ jdiiu-il ami ilu' miiiilicr i>\ oars represented by each. 
A <.-(i|iy of the eciistitiuicni aiiil liy-la«s, a list giving the names 
i)t' the members of the committees to report at the 1913 conven- 
tion, together with the results oi tlie voting by letter ballot on 
the various subjects ordered to be so submitted at the previous 
convention, are also included. 



Ihuiil Rook of Railroad Eyl'c 



Klexil.lL- Icathe 



Katon. McGriiw-Ilill 
bimling. .>55 pages. 



Mr. Eaton's l)ool< on Railroad ( )per,-itions — How to Know Them 
was lor a good many years a standard book on railroad oper- 
ating expenses as gi\en in the annual reports made by the com- 
panies to their stockholders. Since the Interstate Commerce 
Commission has put into effect its uniform classification for 
operating expenses and for other accounts of railroads, a good 
many changes have been made by some roads in their system of 
accounts, and Mr. Eaton's earlier book became to a certain ex- 
tent obsolete. In the present book is included Mr. Eaton's 
exposition of the various items under operating expenses, and 
also the text of the Interstate Commerce Commission's classi- 
fication of operating expenses, income account, balance sheet, 
etc. Cnder operating expenses the full text of the commis- 
sion's classification and instructions is given, and there are in- 
corporated in this text revisions which the commission has 
issued as supplements to its original orders. One hundred and 
fifty-two pages of the book are devoted to an index which is 
very complete. Mr. Eaton says that all existing indexes of ex- 
penses have been freel\- drawn on and acknowledges especially 
his indebtedness to the index in use on the X'ew York Central 
& Hudson River. 

The greatest importance of this book lies in this index. There 
has been a very distinct need, ever since the Interstate Com- 
merce Coinmission promulgated its classitication of expenses, 
for a field book of operating e-xpenses. This book of Mr. Eaton's 
appears to supply this want admirably. The Interstate Com- 
merce Commission itself mav well find the index of great use. 



Traz'cling Engineers' Association. Proceedings of the liacntictli annual 
convention. Illustrated. Bound in leather, 410 pages, in. x 9 in. 
Published by the Traveling Kngineers' ,\ssociation, W. O. Tliuniiison, 
Secretary. Buffalo, N. Y. Price $1.50. 

At the last convention of the Traveling Engineers' Association, 
held in Chicago, August 27-30, 1912, a number of the more im- 
portant and interesting" problems in connection with locomotive 
and train operation were presented for discussion. In each case 
the author of the paper, and especially the meinbers discussing it, 
approached the subject with the evident intention of obtaining 
the greatest benefit possible in the time at their disposal. In 
consequence both the papers and the discussions were most 
valuable. 1 hey are given complete in the proceedings. The 
cominittee on subjects wisely provided but six topics, as follows: 
Benefits to be derived from chemically treated waters in con- 
nection with the increased efficiency of locomotives; Fuel econ- 
otny and the relation of mechanical appliances, such as super- 
heaters, mechanical stokers, brick arches and the handling of 
trains ; Handling of long passenger and freight trains with 
modern air brake equipment; Inspection of locomotives and form 
of work reports that should be required of engineers on arrival 
at terminals ; How to interest enginemen in the economical use 
of fuel and lubricants, and the advantages and disadvantages of 
lead on modern locomotives. The volume includes a copy of the 
constitution and by-law-s, a list of members with their addresses, 
and a list of the subjects presented for discussion at each of the 
previous conventions. The subjects which will be presented for 
discussion at the next convention to be again held at Chicago 
ill Auyust, 1913. are also given. 



Communications 

C;U1DK BAR BLOCKS 

l:,\TrLK Crekk, Mich., January 27, 1913. 

To TiiK EiiiTiiK OF Till-: .\.\iERic.\N Encinker: 

In making guide bar blocks our usual process has been to 
have them forged to approximately the required size, and after- 
wards shape off the four sides to the exact diinensions. A 
new method has been developed which, considering both the 
forge shop labor and the work done in the machine shop, is a 
considerable improvement. As most guide bar blocks are of 
standard size, it is easy to procure cold rolled steel bars con- 
forming to the dimensions of the finished blocks and the roll- 
ing is quite accurate enough for all practical purposes. The 




\ 


J i 


■^ 

1 






k- 3'- A 



V'-'i'-A 



Guide Bar Block and Centering Jig. 

bars are sawed to the proper length in a high speed power 
hack saw, at practically no other cost than the price of the 
saws. They are then, centered in a drill press with a standard 
countersink and drill combined, using the jig shown in the il- 
lustration for this purpose. The bushing is made the proper 
diameter for the countersink drill. All that is then required is 
the lathe worK, which can be done in less time than the forgings 
can be machined on the end and turned up, leaving out the 
question of shaping the sides afterwards. I was afraid at first 
that these blocks would not last as long as the forged ones, 
but after two years' observation I believe they last quite as long 
or even longer. M. H. W'estbrook. 



HANDLING SCRAP MATERIAL 



West .\lb.\ny, N. Y., February 8. 1913. 

To THE Editor of the Americ.'^n Engineer: 

In an article which received first prize in the Kailivay Age 
Gaccltc Shop Section competition on Reclaiming Scrap Ma- 
terial which closed July 15, 1911, A. A. Burkhard described the 
methods then in use at the West Albany scrap platform of the 
\ew York Central & Hudson River. We are now operating 
at this point 25 heavy iron crane buckets, SO in. x 50 in., each 
having four wheels and a trip attachment. The wheels are 
very important, as at times when we are unable to get crane 
service promptly the buckets can be moved easily by hand. 
We use a 15-ton self-propelling magnet crane with a 40 ft. 
boom, and with it the buckets effect a great saving in the cost 
of handling scrap. 

In unloading scrap to the pile at our sorting bins in the center 
of the platform, we use the magnet crane for about 80 per cent, 
of the cars. We operate a row of buckets on both sides of the 
pile, so that when the crane is handling buckets on one side we 
have th'e men work on the other side, thus avoiding accidents. 

While at times the filling of buckets may seem slow, scrap is 
being sorted all the time. The practice at a great many scrap 



116 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



platforms is to have men sorting and loading trucks, and when 
scrap is handled in this way, either the truckman waits for the 
sorter to load his truck, or the sorter waits for the man with the 
truck to return. This is not only expensive, but is also the cause 
of holding commercial cars at the platform when they should be 
in road service. 

We use the crane buckets over the entire length of our 790 ft. 
platform for carrying material of all kinds, including the trans- 
fer of rubbish to the rubbish cars. We also place them in front 
of the shop cars when there is a good run of straight scrap, the 
crane carrying all the buckets to cars under load, or to bins as- 
signed to the different classes of scrap. 

Some scrap foremen will no doubt question my claims for the 
crane bucket, but I believe that where once used it will never be 
dispensed with. B. J. Froehuch, 

Foreman, West Albany Scrap Platform. 



EXHIBITS OPEN IN THE EVENING 



Chic.\go, February 17, 1913. 

To THE Editor of the Americ.\n Engineer: 

I most heartily concur in the suggestion made in your Feb- 
ruary issue, of having the exhibits at the Atlantic City Conven- 
tions open during the evening, and trust that it can at least be 
given a trial. I believe that the exhibitors would find it so 
greatly to their advantage that, after a short trial, they would 
insist on a continuance of the practice. In attending the con- 
ventions I feel that it is my duty, both to myself and my company, 
to obtain the greatest amount of benefit from the meetings of the 
associations and I attempt to be present during the full sessions 
each day. The result is that I have but from two to three hours 
a day to examine the exhibits and when the amount of time con- 
sumed in greeting old acquaintances is deducted, the remainder, 
even including Saturday and some early morning visits, does not 
permit me to see hardly one-quarter of the apparatus shown 
that I would like to examine. If they will hold the exhibits 
open in the evening my time for this purpose will be practically 
doubled and in view of the smaller crowds that would be present 
at that time, I could probably cover the whole exhibit to my 
satisfaction. R.-^ilrcader. 



AIR BRAKE HOSE 



Chicago, February 15, 1913. 

To THE Editor of the American Engineer: 

The interest now being manifested in the question of 
air brake hose is probably brought about by the quite general 
impression that the manufacturers of rubber hose are furnishing 
the poorest product possible. Some manufacturers are making 
a better hose than others. Some are inclined to put in too much 
of the shoddy materials, which mean larger profits and less life. 
Has the general railroad world come to a realization .that dam- 
age to life and property results from poor and cheap hose burst- 
ing? There are two ways of looking at this: First, the best 
hose must eventually cause a failure, perhaps a serious one. 
Second, failures from poor hose will be greater in number, be- 
cause if the poor hose gives an average service of 8 months 
and the good serves 24 months, for the moment neglecting fail- 
ure from outside causes, then three cheap hose must play out, 
or fail, to one good hose. It may be expected, therefore, that 
the total number of failures will be less with good hose. By 
failures is meant the bursting of a hose on a freight car when 
in motion. 

Hose that are removed because the cover is cracked or 
deteriorated, or because of "kinks" or other defects readily ap- 
parent might, perchance, last months before failure. It is, how- 
ever, wise to remove hose which appear to be about ready to 
fail. If better, or rather the best quality of air brake hose is 
used economy follows. That the best is the most economical 
cannot be refuted. Reducing this to a percentage basis— assume 



that air hose will last an average of 16 months, and that these 
hose at 34 cents per foot (cheapest price) cost 62..3 cents each. 
Such a hose is worth 9 cents as scrap. The net cost to a rail- 
road is, therefore, approximately 53 cents each, or about 3yi 
cents per month. The better hose, costing 77 cents each, or 
about 68 cents net, would cost 454 cents per month (at 16 
months). For economy the more expensive hose should last 
77 X 16 

= 23'4 months, or have 45 per cent, increased life. 

53 
This, of course, disregards the cost resulting from increased 
failures due to poor hose, cost of stripping and fitting up, apply- 
ing to and removing from cars, handling, shipping, etc. ; nor 
does it take into consideration the matter of mechanical abrasion 
or injury or other causes of failure other than natural deteri- 
oration. 

When it is considered that railroads purchase air hose to the 
extent of from 1,000 to 6,000 per month at a cost of $620 to 
$3,700 for the cheaper hose and $770 to $4,600 for the more ex- 
pensive, it becomes quite evident that positive economy should 
be practiced in the treatment of this easily damaged material. 
An increase in cost for hose from 62 cents to 77 cents each 
would not be warranted unless at least a corresponding increase 
in service would be received. It is generally known that very 
few hose remain in service during their expected life; they are 
removed for causes which should be eliminated. The highest 
percentage of hose are removed on account of mechanical abra- 
sion, most of which takes place at the nipple end. This is caused 
by trainmen using some instrument for hammering the angle 
cock handle open or closed as they find it necessary. A brick- 
bat, piece of iron, or even the heel of a boot will invariably cut 
the hose when it misses the handle. The effects of such blows 
are increased by the nipple being rigidly held in the angle cock 
which acts as a base in receiving the blow. Probably more atten- 
tion to the easy working of the angle cock would eliminate some 
of these failures ; also the use of suitable protectors at tiie nipple 
end will prevent any injurious blows being delivered to the hose. 
The time limit provision will, of course, be impracticable, as in 
the present rush of traffic every car man knows that he will be 
unable to get together car inspectors who will follow this matter 
closely enough to do any good. 

The increased cost of such practice in loss of serviceable hose 
to the railroad can be reckoned on an average of at least three 
months. It would appear better for the rubber manufacturers to 
labor for the production of an air hose which will have more 
time resisting qualities than for the production of a hose which 
permits a high amount of stretch. There is no conclusive evi- 
dence that rubber which will stretch well will last well. In com- 
pounding, they should perhaps be excused from producing 
an air hose which will never be subjected to the 
stretch required by the M. C. B. specifications. The manufac- 
turers claim that the tensile strength requirement in rubber will 
insure long life, which sounds reasonable, and will, perhaps, be 
either proved or disproved within the next few months. 

If railroads, and particularly the purchasing departments, real- 
ize that service is of more importance than price, and if a good 
hose is obtained and protected from injury as much as possible, 
the troubles resulting from defective hose will naturally cease, 
and the present situation be improved to a marked degree. 

There are many angles from which to view the whole train 
line subject, and in some cases this important part of train 
operation has been overlooked. A locomotive coupled to a train 
is rarely seen standing with the air pump at rest; it is continu- 
ally working to supply the air lost through leaks. Among the 
contributory items are injured tubes resulting from machine 
mounting, clamping, burrs on the shanks of couplings and nipples, 
gaskets of poor quality, rusted couplings and in some cases hose 
which are very apparently worn out and which leak, being left 
on cars. J. S. Sheafe. . 

Engineer of Tests, Illinois Central. 



Canadian Pacific 4-6-2 Type Locomotive 



Equipped with an Enclosed Vestibule Cab and 
a Combined Tender Tank and Underframe 

BY W. H. WINTERROWD, 
Mechanical Engineer, Canadian Pacific Railway, Montreal, Que. 



A little over a year ago the Canadian Pacilic built and put 
in service a number of Pacific type locomotives that had several 
experimental features. These locomotives, constructed at .Angus 
shops in Montreal, were in service but a short time before the 
merit of some of the new arrangements was so conclusively es- 
tablished that they were adopted on the locomotives of following 
orders. 

The Pacific type locomotive illustrated is practically the stand- 
ard type of passenger locomotive in use on the Canadian Pacific, 
and while it is not so heavy as some of the locomotives of the 
same type on some other railway, it is marked by a refinement 
in design that has been brought about by the necessity of obtain- 
ing the maximum amount of power with the least possible weight, 
a necessity imposed by bridge and right of way restrictions. It 
is different in a number of ways from any of its predecessors, 
some of the minor differences being the increase from 21 to 22>< 



similar to that used around the windows, is riveted on the out- 
side. The doors are made of wood, the lower portion being 
panelled, and the top part filled with an 18 in. x 30 in. fixed 
window. These doors swing inward and are hinged on the side 
toward the front of the cab. A sliding bolt is used Ui hold 
them closed. Long handrails are provided on each side of the 
doors, and below each door is a set of steps making access to 
the cab as easy as, if not easier than, with the usual style. It will 
be noted from the illustrations that one of these door handrails 
is longer than the other and is curved and carried over the 
windows parallel to the running board. The arrangement is the 
same on both sides of the cab and is used in conjunction with 
the running boards, which extend 3 in. beyond the side of the 
cab, thereby providing easy access to the front of the engine. 
The ordinary front door is provided on the left side of the cab, 
but on the right side the door is reduced to 14 in. x 32^4 in., 




standard Pacific Type Locomotive w 

in. in the diameter of the cylinders, and the use of various 
vanadium steel parts in order to obtain the necessary strength 
without increasing the weight. The chief and most evident dif- 
ferences are the use of a vestibule cab and a tender with an 
integral tank and frame. 

On account of the intense and prolonged cold often encoun- 
tered in the territory traversed by this railway, the problem of 
protecting the enginemen has always been one of considerable 
moment. Various experiments were made from time to time 
until finally a cab was developed that afforded the crew the de- 
sired protection. This cab, aptly called the vestibule cab. is so 
constructed that the space between the engine and tender is 
completely closed in by a simple, flexible arrangement that af- 
fords constant protection regardless of the relative movement 
between them. 

The cab is built of steel throughout, the top and sides being 
No. 10 I. G. W. steel plates, while the back and front are made 
of 3/16 in. plate. A noticeable feature is the use of round 
corners on the front of the cab. These are not only very strong 
and stiff, but are pleasing to the eye and are in keeping with 
the symmetrical lines of the cab. On account of the elimination 
of the open gangway, access to each side of the cab is provided 
by means of hinged doors located just back of each seat box. 
The door openings are 22 in. x 75 in., and are reinforced with 
IH in. X V/z in. angles riveted inside of the cab. while beading, 



ith Vestibule Cab; Canadian Pacific. 

to permit the screw reverse gear reach rod to pass below it. 

In the cab corners, just back of the side doors, are metal 
lockers which take the place of those ordinarily found on the 
tender, but which have the advantage of being located where no 
water can reach them when the tank leaks or overflows. As the 
space known as the shoveHng deck is entirely enclosed, passage 
from the cab to the tender is possible only through the coal 
gates or through the sliding window provided for that purpose 
in the back of the cab. These windows are made large enough 
for a man to go through them and are located slightly above 
the top level of the tender. The back window on the right side 
of the cab is reached by two metal steps, which are hinged to 
the locker on that side, and can be turned up and held out of 
the way by small catches. Two handholds are provided, one 
inside the cab, fastened to the top of the locker, and the other 
just outside and fastened over the window. 

Aroimd the edge of the opening in the back of the cab is 
riveted a 5/16 in. diaphragm ring, or rubbing plate, similar in 
appearance to the diaphragm ring on vestibule coaches, except 
that it is much wider and heavier. Another ring of the same 
contour is held against the one riveted to the cab by means 
of four plungers. These plungers are enclosed in pipe cylin- 
ders screwed in cast steel guides, which in turn are riveted 
to the front plates of the tank. Around each plunger is a coil 
spring to force them forward and keep the two diaphragm 



117 



118 



AMERICAN ENGINEER. 



Vol. 87, No. 3 






March, 1913. 



AMERICAN ENGINEER. 



119 



rings in contact. A 3/16 in. plate with an opening cut out to 
correspond to the opening in the tender coal space is riveted 
to the tender diaphragm ring. To this plate are hinged, at 
right angles, two 3/16 in. vertical plates, which are held by 
means of springs, four to each plate, against the walls of the 
tender that form the entrance to the Cv)al space. These plates 
are supported by a specially designed hinge that permits a cer- 
tain amount of lateral movement when the engine is rounding 
a cur\e. 

The entire arrangement allows of any regular movement be- 
tween the engine and the tender, and yet keeps the diaphragm 
rings against each other and the space in the vestibule enclosed. 
The top is closed and made weather proof by means of a cover 
plate riveted to the tender diaphragm plate. This cover plate 
slides over another plate which forms the top of the entrance 
to the tender coal space. With the tender full of coal, the open- 




Vestibule Cab and Front End of Tender. 

ing through the coal gates is closed and can be kept so by means 
of the coal pushers with which the tenders are equipped. 

That these vestibule cabs are fullilling all expectations is 
evinced by the fact that at the present time 9 of them are 
in service, and others are under construction or have been speci- 
fied for new locomotives. 

The tenders of these locomotives have a coal capacity of 12 
tons and a water capacity of 5,000 imperial gallons (equivalent 
to slightly more than 6,000 U. S. gallons) and are constructed 
in such a way that the necessity of the ordinary tender under- 
frame is eliminated, the bottom of the tank itself taking the 
place of the usual underframe. In this design even the use of 
side sills is unnecessary as the tank is entirely self supporting. 

The whole tank is built up with the center sills as its foun- 
dation. These sills consist of two 13 in. 37 lb. channels, placed 
tiack to back and spaced 26 in. apart, with a J^ in. top cover 
plate 42 in. wide. This cover plate extends the full length of the 
sills. The bottom of the tank, consisting of three ^ in. plates. 



butt jointed, is riveted to and made integral with the top cover 
plate and center sills. To the bottom of the center sills another 
Yz in. plate is riveted. In this manner the foundation of the 
tank is an exceedingly stiff and strong box girder. The sides 
and back are constructed of ^ in. plate, in the ordinary man- 
ner, the front walls being made of 5/16 in. plate. The sides 
are supported and held together by J4 'f- plate stays, some of 
which are the full height of the tank for its full width, passage 
for the water being provided either by holes or by the top and 





p^j ;--^- ^,^ 



Rear of Cab and Arrangement of Coal Gates; Canadian Pacific. 

bottom corners of the plates being cut away. These lateral 
stay plates are also riveted to angles or tees, which are in turn 
riveted to the bottom of the tank. Between some of these 
lateral stays and supporting plates are J-:} in. plate gussets. 
Their size and method of fastening to the tank side and bottom 
is clearly shown in the illustration. Vertical J4 '"• tie plates 
form a dividing wall along the center line of the tank. These 
plates are cut so that the water can pass through or around 
them and are riveted to angles on the lateral plates. All these 




Effect of a Collision on the New Design of Canadian Pacific Tender. 

plates and gussets serve the double purpose of supports and 
swash plates. 

The tender male center castings are fastened directly to the 
box girder center sills and have cast steel side bearer brackets 
on each side. These brackets are riveted to the center sills and 
to the tank bottom, and are so located in each case that they are 
directly beneath one of the lateral stays and supporting plates 
in order to get the benefit of its resistance when the side bear- 
ings come into action. The advantages of this design of tank 



120 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 




March, 1913. 



AM I 'R I ("AN ENGINKKR. 



121 



art ill tlu' Inct that it is easy to construct, is stiff and strong, and 
is a niiarantic against any trouble that might be experienced 
due to the cistern moving nn its frame. 

These assertions are borne out Ijv one of the illustrations 
which shows the rear of a tender of this type that was in serv- 
ice behind a large and heavy freight engine in a butting col- 
lision. In this case the speed of the trains was very close to 30 
miles an hour. It is reasonable to believe that had the usual 
style of tender, with the tank placed on top of the underframc, 
been in use. llic tank would have slid forward into the engine 
cab doing great damage. In this instance the cab was injured 
but little, a few of the plates being slightly bent, the entire shock 
being absorbed ty the front of the engine and the rear of the 
tender. 

The tenders are equipped with air operated coal pushers hav- 
ing two air cylinders, one on each side, with centers 29 in. apart. 

u lO'gi,"- ^ 

\^9'-^ S'S- % 3'8'- + B'di' 

i 



Weight in worlung 
Weight on drivers 
Weight on leading 
Weight on trailing 
Weight of engine a 
Wheel base, drivin. 
Wheel base, total, 
Wheel base, engine 



order 224,500 lbs. 

147,000 lbs. 

truck 41,000 lbs. 

truck 36,500 lbs. 

id tender iri%orking order 361,000 lbs. 



nd lendc 



.13 ft. 
.33 ft. 
59 ft. 



10 



CylUulers. 

Cylinders, kind : : Simple 

Cylinders, diameter and stroke 22 J4 in. x 28 in. 

Valve, kind Piston 

Valve, diameter 1) in. 

Valve, greatest travel 6^ in. 

Valve, outside lap 15/16 in. 

Valve, inside clearance ■_■% in. 

Valve, lead ■ •,;.-'/'^ '"■ 

Type of valve gear Walschaert 

Wheels. 



75 



.3!/2 



Wheels, driving, diameter over tires 

Wheels, driving, thickness of tires • 

Driving wheel journal, main, diameter and length VA in. x l.i 

Driving wheel journal, others, diamfter and length 9 in. x 12 

Engine truck wheels, diameter 34 




.^ Z4 ^^^v-^— H 

Vestibule Cab for Pacific Type 
The back corners of the tank are curved, which improves the 
appearance and prevents coal and dirt from accumulating on the 
top of the tank. The trucks in use are the standard tender 
pedestal type which give excellent service under the most exact- 
ing conditions. 

The general appearance of tliese locomotives is striking. All 
piping clamped below the running board is concealed by a 
scarfing that extends back under the cab and is broadened out 
to make a support for the cab steps. The motion work is com- 
pact and the most noticeable feature is the location of the 
crosshead arm, union link and combination lever. These are 
all placed inside the guides. The appearance of these loco- 
motives is in direct keeping with their excellent performance. 
The main driving axle, main crank pin, piston rod and front 
frame rails are of vanadium steel. 

The general dimensions and weights are as follows: 

Gage 4 ft. 8'^ in. 

Service Passenger 

Fuel P.ituminous coal 

Tractive effort 32.100 lbs. 



Locomotives on the Canadian Pacific. 



ck journals 
uck wheels, 
nek journal; 



diameter 45 



Boiler 



Poller, style Extended w agon top 

Poller, working pressure 200 lbs. 

Boiler, outside diameter of first ring 67-'s in. 

Boiler, outside diameter dome course Ih^/z in. 

Firebox, length and width, inside 7 ft. lOH in. x 5 ft. 9?g in. 

Firebox, plates, thickness H in. and ^1 in. 

Firebox, water space 5'-^ in. front. V/i in. back, 4'4 in. side 

Tubes, number and outside diameter 18—2 in.; 175—2^ in. 

Fluef. number and outside diameter 22 — 5!4 in. 

Tubes, thickness and material Xo. 11 I. W. G. iron 

Flues, thickness and material Xo. 8 B. W. G. steel 

I-ergth over tube sheets 19 ft. 6 in. 

Heating surface, tubes 2,770 sq. ft. 

Heating surface, firebox 175 sq. ft. 

Total heating surface 2,945 sq. ft. 

Superheating surface 539 sq. ft. 

Crate area 45.6 sq. ft. 

X'aughan — Horsey 

lil 9 ft. 4 in. 



Tender. 

Tender wheels, diameter 365i in 

Tender journals, diameter and lergth IVz in. x 10 in 

Water capacity 5.000 imp. gals 

Coal capacity 1- t°"' 



122 



AMERICAN ENGINEER. 



Vol. 87, No, 3. 



LOCOMOTIVE DECK SHIELDS 



BY WALTER R. HEDEMAN. 

The shields described are designed to prevent the loss of coal 
through the large openings in the firing decks of locomotives, 
and through the openings between the engine and tender. While 
these openings are necessary for grate shaker brackets, levers, 
injector feed and overflow pipes, ash-pan blower pipe, etc., the 
loss of coal through them is considerable and amounts to as 





Coyer to be Removed when Shakina Orafss. 
^ Cuf ouf fir/lsh Fhn Blower 




'Shee-Hran 



Fig. 1 — Early Types of Deck Shields. 

much as one and one-half to two bushels uf coal each trip on 
large locomotives in through freight and passenger service. This 
coal lodges on the foot plate casting, and when this is full it 
falls to the right of way. When the engine arrives at the ash pit 
the wasted coal on top of the casting is raked off into the pit and 
lost. A Ijushel of soft coal weighs 76 lbs. and if only SO lbs. a 



back head of the boiler. The chief objection to it is that the 
fireman may feel that it is in the way and throw it off the en- 
gine. Another objection is that it does not extend far enough 
across the deck to cover the openings for pipes on each side 
of the grate shaker brackets. Both the types shown in Fig. 2 
are suitable for locomotives which have the firing deck inside 
the cab. The lower one is an improvement over the first one 
described, in that it extends the full width of the firing deck, and 
is fastened to it by hinges. When the fireman wishes to shake 
the grates, he throws the shield back and stands on it while 
using the shaker lever. It is not easy for the fireman to throw 
this shield away unless he deliberately breaks it from its 
fastenings. 

From the foregoing it would seem that the best shield would 
be one which could be fastened rigidly in position and would 
not have to be moved when it is necessary to shake the grates. 
The shield shown in Fig. 2 meets these conditions admirably, 
and, in the writer's opinion, is the best type of shield yet de- 
vised. With it there can be no accumulation of coal around 
the grate shaker stub levers, and this in itself will induce the 
firemen to shake the grates more frequently than he would if 
there were a mass of coal clogging the levers, making them 
practically immovable. This shield is made of Yi, in. iron and is 
fitted close to the back head of the boiler. Two separate pieces 
form the sides, each being fastened to the shield proper with 
two Yi in. bolts. Three pieces of ^ in. x 1}^ in. x 1^ in. angle, 
14 in. long, are attached to the bottom of the shield, and the 
lower flanges are attached to the large angle supporting the deck, 
with three H in. bolts. Slots are cut in the shield for the shaker 
stub levers to extend through. These slots are male Yi in. wider 
than the thickness of the stub levers, and of such a length as to 




Fig. 2 — Deck Shield for Locomotive with Firing Deck Inside of Cab. 



day are saved on each of 1,000 locomotives it will amount to 
25 tons of coal a day. There is no doubt that without the firing 
deck shield the loss of coal on locomotives of our large trunk 
lines is from 25 to 50 tons a day. 

The first shield which came to the writer's attention is the 
upper one shown in Fig. 1. It is nothing more than a simple 
triangular shaped box, with slots for the grate shaker stub 
levers, and is placed over the grate shaker brackets against the 



permit full movement of the stub when the fireman shakes the 
grates. The cast steel or malleable iron latch covers this slot when 
the grates are stationary. The latch pivots on a pin, and the cen- 
ter of the pivot hole is Y^ in. off the center line of the stub lever. 
This is done to keep the latch against the stub lever and prevent 
it from moving. The top of the shield must be inclined at a 
sufiicient angle to insure the coal rolling off. All the coal will 
then accumulate at back of shield on the clear floor, and it is 



March, 1913. 



AMERICAN ENGINEER. 



123 



coniparntivcly easy fur the firi-nian to shovel it up. 1 lie cab 
deck can l)e cut away from the edge of the shield to the back 
head of the boiler ; and the grate shaker brackets do not need 
any stub lever latches, as the stubs are held by the latches on 
top of the shield. If any washout plugs are covered up, it is 
easy to move the shield by taking out the three J4 in. bolts se- 
curing it to the cab deck. Openings sufficiently large to permit 
all piping to pass through the shield are cut in it, and pipe collars 
like those shown in the illustration are made to fit neatly around 
each pipe. These shields will also help to keep tlie cabs warm 
in the winter. 

The latch used with the shield has the jaws cut at a right angle 
with the bottom of the latch. This is because the stub levers 
come through the top of the shield at this angle. Another ar- 
rangement of latch has the jaws cut at a sharp angle to ac- 
commodate stubs which do not come through the shield at a 
right angle. In this case if the shield had been set at a right 
angle to the stub levers, the top would have been so flat that the 
coal would not roll off. The stub levers must extend far enough 
through the shield to permit of the application of the shaking 
lever without moving the latch. The stub lever latches do not all 
move in the same direction, like those shown in Fig. 2, because 
of the closeness of the stub levers ; and in such cases it is neces- 
sary to make right and left hand patterns for the latches. The 
shields are made to extend from the back head of the boiler to 




Defai/ of MiM/e Sec f /on ofShie/d. 



Fig. 3 — Deck Shield for Locomotive with Lever Stubs Below the 
Deck. 

the edge of the door opening in the deck for accession to the 
drop grate lever. 

On engines which have shaker levers below the cab deck, a 
shield such as the one shown in Fig. 3 can be used with excel- 
lent results. This shield is made in three sections, as the deck 
openings extend so close to the back head that it is necessary to 
make the middle section of the shield more shallow than the side 
sections, in order not to cover up the doors in the deck. It w'ill 
be noted that a different arrangement of latching is used in this 
case. This is because the stub levers are entirely below the deck 
flooring. The latch is hinged to the under side of the deck, and 
a catch is fastened to the stub lever in which the latch engages. 



The lug on the liingc end of the latch is to prevent its falling 
down out of the fireman's reach. 

l'"or deckless locomotives, or those where the fireman stands 
on the tender when firing, another type of shield is necessary. 
An arrangement for engines with the Wooten type of firebox 
is shown in Fig. 4. This shield extends the full width of the 
back head, and is fastened to it with five wrought iron brackets. 
The apron is fastened to the lower part of the shield by hinges. 
It will be noted that the apron extends under the shield 1 in. 
and has the inner edge flared up. With this arrangement it is 
practically impossible for any loss of coal between the engine 
and tender, as all coal dropped by the fireman in firing will find 




Fig. 4 — Deck Shield for Lccomotive with Wootten Type Boiler. 

its way back to the apron, and can very easily be shoveled into 
the firebox from there. The latches used with this shield are 
entirely different from those previously described, in that they 
are hinged to the shield instead of being pivoted to it. This 
style of latch is necessary on account of there being so many 
stub levers close together, so that there is not room to use the 
pivoted latch. The fireman's step from the tender to the running 
board is fastened to the shield, but must be located so as to clear 
the fire door operating mechanism. 

That these shields effect a considerable saving is evidenced by 
the fact that they are being put on one thousand locomotives on 
the Baltimore & Ohio system and will eventually be applied to 
all of them. 



Co.\L S.wiNG ON THE Lehigh Valley. — The effect of the educa- 
tional campaign among the firemen on the Lehigh Valley is bear- 
ing concrete results, and the records for the last six months of 
the vear 1912 showed a net decrease of 5 per cent, in the amount 
of coal used per ton-mile as compared with the same period of 
the previous year. 

New Line for India. — The Indian railway board has accorded 
its sanction to a survey being carried out by the Bombay, Baroda 
& Central India Railway for a line on the 5 ft. 6 in. gage from 
Gangapur, on the Nagda-Wertha section of the Bombay, Baroda 
& Central India Railway, to Luni, on the Jodhpur-Bikaner Rail- 
way, a distance of about 260 miles. 

South Australian Railways. — Railways were early in start- 
ing in South Australia, the first one, between Adelaide and 
Port Adelaide, being opened in 1856, with the Victorian gage 
of S ft. 3 in., which was continued on the main lines connecting 
with Victoria, and extending northwards from Adelaide as far 
as Terowie. The state later adopted the 3 ft. 6 in. gage. 



Forms FOR Locomotive Operation and Cost 



Comprehensive Office Records That Give a 
True Index of Shop and Roundhouse Conditions 

BY A. V. HECKMAN 



The value of a locomotive from the standpoint of service 
or efficiency has been very fully worked out, and it is further 
definitely known what the average design is capable of pro- 
ducing after the designers have been furnished with data as 
to the grades, alinement, allowable weights, service, etc. 
There are some roads on which it would seem economical 
to consider larger units and larger and more powerful de- 
signs, while on others the density of traffic suggests the 
adherence to accepted types and capacities. On the latter 
roads efforts might be directed to the consideration of re- 
finements of operation for further economies. In either 
event, though possibly more definite in the latter case, there 
becomes necessary an analysis of details of the cost of main- 
tenance which a systematic record will greatly simplify. 

The primary object of the compilation of any such data 
would necessarily be to show concisely the sources of ex- 
pense, and in such a way that the officer in charge might be 
able, in the least amount of time, to secure a comprehensive 
idea of the entire situation and obtain a fair knowledge of 
comparisons of costs of operation in a sufficiently tangible 
shape to allow him to readily make his deductions and in- 
cidentally direct any further research in a general way, or 
along any particular lines he might desire. In other words, 
it is the measure of what is transpiring that must be definitely 
known before intelligent and effective steps towards future 
improvement may be most profitably conducted. It is 
obvious that when an officer has data before him in com- 
plete form enabling him to place his finger on leakages or 
on certain avenues of e.xpenses which are apparently getting 
out of line, not only is a great deal of time saved, but deduc- 
tions must necessarily be more accurate and, if the further 
work is eiifective, economy must follow. 

In considering locomotive maintenance we find in the final 
cost not only the actual labor and material expended, but 
credits for scrap and other accounts, besides further adjust- 
ments which are usually made after the accounts reach the 
comptroller. There is nothing more confusing than review- 
ing such data when large uncontrollable adjustments are 
known to exist. The exclusion of such charges is manifestly 
the first requirement in any analysis in order to reduce the 
data to amounts more readily explainable from the shop 
records. 

Take the material account for locomotive repairs alone, 
with the idea of following it through before the adjustments 
are made. It is obvious this can best be done by getting a 
report from the shops at the end of the month showing the 
total cost of material used on locomotives. Posting this in- 
formation by shops it can be readily seen how the items are 
running and it will make possible a comparison for similar 
items for other periods. By the transmission of this data 
to the foreman and sub-foreman, showing them in detail the 
total amounts they are actually spending per month, they are 
enabled to check their daily issues which are furnished them 
currently. 

Interest in the use of material can be stimulated by the 
daily issue of memoranda statements showing each individual 
foreman what his department has drawn. Closely checking 
the daily expenditures in turn stimulates the checking of 
reports and encourages suggestions for alterations in the 
design of parts failing in service, adding still further to 
economy in the aggregate cost of maintenance. A tabulation 



of such parts failing in service can be kept in such a way 
that it, like the expense figures, will quickly suggest what 
remedies might be speedily and profitably applied. 

In the same way records posted monthly showing the total 
number flues renewed, the amount of metallic packing con- 
sumed, water gage glasses used, and several other items, 
enables those directly responsible to easily see how the con- 
sumption is running, which might or might not also suggest 
remedies or controlment of leakages. Comprehensive state- 
ments showing the parts failing in service, total material used, 
and the separation of the details, as well as a monthly record 
of the service of flues, tires, broken frames, cylinders, firebox 
sheets, etc., as will be hereafter referred to, enables the office 
force to show, and in a concise way, the exact items in- 
fluencing the net cost. 

The cost of labor entering into locomotive maintenance 
must, of course, be closely checked and while this can be 
done in a general way, it is necessary to separate or to keep 
a record as much in detail as possible to better illustrate 
what might be done to bring about improved results. By 
keeping a separate monthly statement showing the expense 
chargeable to boiler work, and at the same time running 
records showing the labor expense in other directions, such 
as boiler washing, etc., as well as information showing the 
number and per cent, of engines leaking on arrival at ter- 
minals, a complete record is at hand to show the main items 
entering in the final cost. In addition it helps to furnish a 
better idea of the physical condition of the power. 

There are other accounts, aside from locomotive main- 
tenance, of equal interest and none the less important, a 
principal one being the item of handling engines. This is an 
expenditure for which the railroads get practically no return. 
The labor spent in turning an engine can properly be termed 
non-producing, since the time so expended, outside of actual 
repair work does not put the engine in any better physical 
condition. Still it must be done. It is not, however, the in- 
tention to refer to this particular phase of the subject. On 
the contrary an attempt is only being made to analyze special 
records of some of the important items of cost and operation 
expressed under the head of performance of engines, as will 
be hereafter explained. 

The number of flues renewed in engines is a prominent 
item contributing to the cost of locomotive repairs, and a 
record of this posted by shops, with a similar record show- 
ing the number of lineal feet of such material purchased gives 
exact knowledge of the conditions in this particular. Being 
able to also see from the records, either monthly or weekly, 
the number of sets of tires turned or renewed, also assists in 
following another important arnount entering the main- 
tenance figures. 

In the absence of records to show running as well as class- 
ified repairs chargeable to individual locomotives, a close 
analysis can be made of the classified repairs, which figure in 
the total is subtracted from the net figure, which will repre- 
sent the running repairs as a total for all engines. The cost 
of running repairs is not calculated for individual engines 
principally on account of the difficulty of getting accurate in- 
formation. Besides it has been claimed that to a great extent 
the character of running repairs is much the same and that 
no real information of value is obtained from the records 
showing the cost of turning engines. 



124 



March, 1913. 



AMERICAN ENGINEER. 



125 



Leaving for the niuinciu the cost of labor and material the 
desire would be to show concisely what work is bein>< done 
on engines in the way of classified repairs, the service ob- 
tained from various items on a mileage basis, or however 
it is desired to show the figures for comparison. To be able 
to analyze the service of such parts of an engine as the flues, 
tires, frames, cylinders, firebox sheets, etc., it is obviously 
necessary that the records be arranged on that basis. On 
account of the volume of such work on a large road the 
records covering the data have to be carried out in a sys- 
tematic way. This can be readily accomplished by the use 
of certain syilibols or nomenclature, and to cover this par- 
ticular phase of the office record a classification of repairs is 
used of such a character as to give a fairly complete idea of 
the magnitude of the work. 

Some critics h.nve pointed out the futility of keeping even 
such important records, the theory being that it is more 
economical to work up such data when necessary, or when 
wanted, rather than to keep it currently. In most cases, 
however, the author believes such data is of the greatest 
value when it is kept currently. Often times a classification, 
unless it is very simple in its form, impresses the average 
shop man and sometimes the officer, as unnecessary. In the 
absence of fairlj- complete symbols to indicate the character 
of repairs the object of brevity is often defeated by the un- 
necessary use of written explanations, sometimes covering 
several lines to illustrate what might quite as well be covered 
by symbols. 

A classification of repairs may be built up without di- 
gressing far from the old conventional symbols; viz. 1, 2 and 
3, which have been generally used to represent heavy repairs, 
firebox work and general overhauling. By going a step 
further, however, and employing certain suggestive prefixes 
and suffixes to represent the renewal or repairs of most of 
the important parts, those of interest in the analysis of the 
records can be taken care of. Such a classification is as 
follows : 

What is known as No. 1 repairs covers rebuilding of the 
engine. Xo. 2, which under the former classification refers 
to firebox renewals, is used as the initial figure indicating that 
class of repairs, but in order to show the number of firebox 
sheets renewed, be it one, two, three or four, the letter and 
figure S-1, S-2, S-3 and S-4 are attached to the initial figure 2, 
representing respectively the number of sheets renewed. 
When the entire firebox is renewed it naturally brings it back 
to the initial figure 2. No. 3 is used to represent a general 
overhauling, carrying with it a full set of flues, tires, heavy 
repairs to machinery and firebox patch work, the same as the 
old classification, and much the same as is generally used 
throughout the country. Xo. 4 covers medium heavy repairs 
or renewals to machinery, boiler, etc., and No. S refers to 
light repairs to machinery, etc., or work too heavy to be 
classed as ordinary roundhouse or 24-hour repairs. 

.Around these five original figures are built up a series of 
prefixes and suffixes which materially assist in showing the 
repairs or renewals of certain parts. For instance, the pre- 
fix 1 is used with class 4 and 5 repairs to represent the re- 
newal of an entire set of flues, and this prefix is only used 
with these two classes of repairs, because when classes 1, 2 
and 3 are used, they carry with them the renewal of a set of 
flues. Prefi.x A is added to represent any accident to the 
engine, comprising the failure of any part of the machinery 
including damage on account of low water. This prefix is 
used with all classes of repairs. Prefix B is added to any of 
the classifications to represent the welding or repairing of 
one or more broken frames and prefix W to represent repairs 
on account of wrecks, collisions and derailments. 

Suffix F represents the renewal of a front flue sheet and 
this is added to any class of repairs, except No. 1. Suffix T 
represents the renewal or turning of an entire set of tires. 



but this is used only with class 4 and 5 repairs, since repairs 
under classilications 1, 2 and 3, carry with them a set of tires. 
Suflix C is added to any of the classifications, except No. 1, 
to cover the renewal of one cylinder and suffix E is used in 
the same way to represent the renewal of two cylinders. 
This latter letter may be termed the evolution of two C's, still 
remaining a rather suggestive symbol for the repairs it in- 
dicates. Where cylinders on Mallet engines are renewed, 
and there are more than two applied, the symbols CE are 
used to represent three cylinders and EE to cover four 
cylinders renewed. 

In addition to the prefixes and suffixes mentioned, the total 
number of flues renewed, where it is less than a full set, are 
shown with the class of repairs given the engine. Full sets 
are taken care of by prefix 1 as above referred to and under 
class 1, 2 and 3 repairs. The strict adherence to the classi- 
fication symbols to describe the amount of work done, makes 
the use of any monetary basis unnecessary, besides the sym- 
bols will show very closely the items entering the class of 
repairs, which is the information desired, whereas the mone- 
tary plan or any such limit to indicate the class of repairs 
vitiates the principal reason for the classification of the work. 

By the use of this classification the shop can send in a 
weekly schedule of engines undergoing repairs, as well as 
those to be turned out during the succeeding week, showing 
briefly opposite each engine number the class of repairs it is 
receiving. A schedule thus prepared gives the officer in 
charge an opportunity to readily see, from week to week, or 
for any period desired, not only the number of fireboxes 
under repairs or completed, but the number of sheets as 
well, in addition to the number of flues applied during the 
week the number of engines in shop for broken frames, sets 
of tires, cylinders, wreck and accident repairs, front flue 
sheets, etc. 

The ^raveling engineer, after checking with the roundhouse 
foreman, is also able by the use of this classification to show 
on his monthly report of condition of power the engines he 
regards as candidates for the shop, as well as the probable 
service those soon lO be shopped might give. In order to 
have this information prepared in such a way as to be of the 
most benefit the report from the traveling engineer is gone 
over after it reaches the division office and all engines shown 
thereon as candidates for the shop are posted on a separate 
sheet with the repairs required and the mileage they have 
made since the last repairs. The sheet known as an, "Abstract 
of the traveling engineer's report," is immediately returned 
to him, also to the roundhouse foreman so that they can 
readily see what engines have been marked as candidates 
for the shop and the mileage they have made, either as a 
whole, or the mileage for tires, flues, 'fireboxes, etc. This 
gives all concerned a very good idea of the probable work 
ahead for the next month and at the same time indicates the 
engines requiring the closest attention, as well as those which 
for some reason have made comparatively low mileage. 

Going back again to the office records. As the usual 
reports are sent in by the shops monthly showing the engines 
turned out after receiving classified repairs, with the repairs 
shown under the symbols in use, the next step is the posting 
of such data on a card record in the office, which card carries 
the headings shown in Fig. 1. 

There is one of these cards for each individual engine and 
the information under the various headings is posted monthly, 
or as the engine receives classified repairs. In the first 
column is shown the month and year beginning with the time 
the engine is received new from the builders and in the next 
column the monthly mileage. These two columns and the 
third in which the monthly mileage is accumulated are posted 
each month. When an engine receives classified repairs, all 
the necessary data called for on the card under this heading 
is posted. 



126 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



The mileage in the third column is accumulated until the 
engine is credited with a class 4 or heavier repairs. When 
such repairs are entered on the card the mileage in the third 
column is stopped and started new, accumulating until the 
next class 4 or heavier repairs is recorded, when it is again 
closed, and so on. In this way the card will show at a glance 



in the preceding column are always included. Under flue 
mileage is posted the number of tlues renewed and this added 
to the previous total is shown in the next column, giving the 
total number of flues renewed to date. This total is then 
divided into the total mileage made by the engine to date, 
which gives the miles run per flue renewed, or in other words 



PERIOD 


MONTHLY 
MiLE/iaE 


TOT/fL 
/!/LE/;a£ 


COST OF CLASSIFIED REP/HR5 \ 


SHOP 


DATE IN 
£HOP 


DATE OUT 
SHOP 


CLASS 


LABOR 


MATERIAL 


TOTAL 










































J 













_ . 









Fig. 1 — Record of Cost of Repairs for Individual Locomotives. 



the mileage each individual engine is making between general 
overhauling or between class 4 repairs. From this card the 
roundhouse sheet, or abstract of the traveling engineer's report, 
above referred to, or the mileage information for each engine 
can be very readily posted. From this card also the mileage 
between the renewal of any of the parts covered by the prefixes 
and suffixes can be quickly figured out by simply taking the 
mileage between the desired dates or periods. 

After the card record is posted for one month, the record 



the number of miles made by each flue repieced or reset. 
In tlie next column is shown the number of flues previously 
renewed. If a part set, the total number is shown and if a 
full set the word, all, is used. In the next column is shown 
the number of flues renewed for the particular class of re- 
pairs being carried through. Next is shown the mileage 
between the two figures representing flues, just referred to. 
If the engine has received a full set of flues the mileage under 
that heading is computed from the card and entered. After 



MoriTH 

ANO 
YBAR 


CLASSIFIED REPAIR MILEAGE 


FLUE MILEAGE 


MILEAGE 

BETWEEN Fill L 

SETS OF TIRES 

RENEkVEO OR 

TURNED 


DIY. 


SERVICE 


REMARHS 


REPAIRS 


COST 


INT£R- 
McatATE 
MILEAOE 


MILEAOEBETWem 
CmSi 4- REPAIRS 
OFteETTEIflliaUDEi 
INTEDH. MILEAaE 


FLUES 
RENEWED 


TOTAL 
NO FLUES 
RENEWED 


MILES RUN 
PER FLUE 
RENEWED 


FLUE RENEWALS 


FROM 


TO 


MILEACE 


BETWEEN 
FULLSETS 












































































u 




L 






1 . 








_— 1 











Fig. 2 — Detailed Record of Mileage for Individual Locomotives. 



is partly transferred to a tracing which gives the information 
almost the same as on the card except that it more clearly 
shows the mileage made between flues, tires, etc., without 
figuring it from the card record. The tracing, of which there 
is one for each engine is made up of the headings given in Fig. 2, 
and is ruled to last approximately ten years. 

This tracing, which is posted only as classified repairs are 
entered on the card record, is made by transferring to the 



this the column calling for tire mileage is posted. If tires 
were renewed or turned the record is posted to show the 
mileage made since the last time tires were turned or re- 
newed. The last two columns show the division on which 
the engine has been running, record of transfers, also the 
class of service in which the engine has been used prior to coming 
to the shop. 

It will be seen that by glancing down tlie various columns. 



MONTH 
AND 
YEAR 


NO. 

OF 
ENOS. 

IN 
STOCK 


MONTHLY 
MILEAOE 


TOTAL 
MILEAGE 


RECORD OF CLASSIFIED REPAIRS 


FRAME MILEAOE 1 


IVO. OF CLASS REPAIRS MONTHLY 


TOTAL COST OF 

CLASSIFIED 

REPAIRS 


AYERAGE 
MILEAOE 
BETWEEN 
CLASS 4 OR 
HEAYIER 
RFPAIRS 


MUNBER 
ACCIDENT 
AND 
WRECK 
REPAIRS 


m.OF 
BRO- 
KEN 
FRA- 
MES 
REP. 


AYERAGE 
MILEAGE 
6ETIVEEN 
BROKEN 
FRAMES 


CLASS OF REPAIRS GIYEIV 


1 


2 


Z-SI 


z-sa 


2-S3 


e-S4 


3 


4 


1-4 


I-4T 


S 


A 


W 



























































































. 


^ s 




































, 



CYLINDER 
MILEAGE 


FLUE MILEAGE 


TIRE 
MILEAOE 


FIREBOX SHEET MILEAGE 


REMARKS 


NO. 
OF 
ENOi 
REC. 
1 
CrL. 


NO. 

OF 
fNCS 
REC 

Z 
CYL. 


AYERAGE 
MILEAGE 
BETWEEN 
RENEWAL 

OF 
CYLINDER 


NO. 

OF 
FULL 
SETS 
REN- 
eWEO 


NO. 

OF 
PART 
$fTS 
REN- 

cweo 


TOTAL 
NO. OF 
FLUES 
RENEiyEL 
MONTH- 
LY 


TOTAL NO. 
OF FLUES 
RENEiVEO 
ACCUM- 
ULATED 


MILES 
RUNPER 
FLUE 
REN- 
EWED 


AVERAGE 
MILEAOE 
BETWEEN 
FULLSETS 
OF 
FLUES 


m.oi 

FULL 

SETS 

REN 

OR 

TURIi 


AVERAGE 
MILEAGE 
BETWEEN 
FULL SETS 
TIRES 


NO. OFRENEYVALS 


TOTAT 
NO. 
ENG. 
RFC. 
SHEET 
REN. 


AYERAGE 
MILEAGE 
BETWEEN 
FIREBOX 
SHEET 
RENEWALS 






II 




14 



















































































. 































. 







Fig. 3 — Record for All Locomotives In Each Class. 



first three columns on the tracing, the month and year, class 
of repairs and total cost. The column headed, intermediate 
mileage, is used only to show the mileage between class 5 
repairs, since the next column covers the mileage made be- 
tween class 4 or heavier repairs. In this the mileage figures 



the mileage made by the several items mentioned can be very 
easily ascertained, and if any one item shows a poor per- 
formance, or the engine generally is making low mileage on 
tires or flues, blue prints are sent out to the traveling en- 
gineer and the roundhouse foremen for their information. 



March, 1913. 



AMERICAN ENGINEER. 



127 



Anotlicr record in tracing form is posted after tlie in- 
dividual tracings are linislied, which consolidates all the in- 
forni.ition by classes of engines, there being one tracing for 
each class. On these tracings the information is again posted 
from the cards as well as the individual tracings. The trac- 



SUPeRHe/tT£f! MIL£AO£ 


SUPERHEATER FIRE TUBES 


SUPERHEATER STEAM TUBES 


g 
1 


TOTAL 

NUMBER 

RE»et*EO 


MILES RUN 
PER TUBE 
REHEtfEO 


MILES 

BETIYEEN 

FULL 

SETS 

REUEtreo 


j 


TOTAL 
NUMBER 
RENEIVEO 


MILES RUN 
PER TUBE 
RENEWED 


MILEAGE 
BETIVEEN 
FULL 
SETS 
RENEIVEO 







































1 1 







Fig. 4 — Record of Mileage of Superlieaters. 

ings carrying tlie consolidated information are made up of 
the headings shown in Fig. 3. 

The first four columns are self explanatory, as they simply 
cover the month and year, total number of engines in the class, 
their total monthly mileage, and the mileage accumulated for 



total in the ne.xt column giving for each class of engines a 
grand total number of flues renewed to date. The total num- 
ber of flues renewed divided into the total mileage of all en- 
gines, as it appears towards the forward part of the sheet, 
gives the miles run per flue renewed for all the engines in 
the particular class. The average mileage between full sets of 
flues renewed is computed in the same manner as the average 
mileage for frames, cylinders, etc. The average mileage be- 
tween tire turnings or renewals, is also posted in the same 
manner. 

Following this is the mileage of firebox sheet renewals. Under 
this heading is entered monthly the number of renewals of each 
kind of firebox sheet and the total number of engines receiving 
firebox sheet renewals, or entire fireboxes. By dividing the 
number of engines receiving firebox sheet renewals into the 
mileage made between such renewals on engines receiving such 
repairs, gives the average mileage between firebox sheet re- 
newals. 

For some of the modern power equipped with superheaters 
a record of the renewal of superheater steam and fire tubes is 
posted, as well as the mileage made by such parts, and tliis is 
shown in addition to the other information referred to. This 



MONTH 
AND 

rEAR 


1 


MONTHLY 
MILEAOE 


TOTAL 
MILEAGE 


PIE.COKD OF CLASSIFIED KEPAIRS 


fiUNHINa REPAIRS ^ 


NO. OF CLASS REPAIRS aiHE/f MONT/^Ly 


COST OF CLASSIFIED REPAIRS 


AVERAGE 
MILEAGE 
BETWEEN 
Cl/ISS 4 OK 
HEAVIER 
REPAIRS 


NUMBER 

ACCIDENT 

AND 

WfteCK 


LABOR 


ItATEPm 


TOTAL 


ACCUMULATEP 
TOTAL \ 


' 


Z 


h 






«1 


3 


4 


If 


<t 


S 


LABOR 


nATERIAL 


TOTAL 


LATEO 
TOTAL 


A 


IV 










































































































L— J 




. ■ 








\ , 


1 




1 







1 




1 














1 













TOTAL REPAIRS TO ENGINES 
CLASSIFIED AND RUNNING 


STOKER PEPAIRS 
INCLUDED INREPAIIR5 TO ENGINES 


BRICK ARCN REPAIRS 
INCLUDED IN REPAIRS TO STOKERS 


FRAME MILE/IGE 


CYLINDER MILEAGE | 




TOTAL 

LATED 
LABOR 


TOTAL 

LATED 
MATERIAL 


GRAND 

TOTAL 

ACCUMULATED 


LABOR 


nATEPIAL 


TOTAL 


ACCOM- 


LABOR 


MATERIAL 


TOTAL 


ACCUM- 
ULA TED 
TOTAL 


?5 


AfERACE 
MILEAGE 
BETWEEN 
BROKEN 
FRAMES 


So." 

1? 




IS 

1^ 


i 


AreRAoe 

MIL EAG£ 

BETyvFEN 

RENEWAL 

OFANr 

Cn/NDER 
















































































L J 


1 












L J 






\ 






. 


■ 





_;;; 




L^— -._^~ 



FLUE MILEAGE 


TIRE MILEAGE 


SUPERHEATSR NflLEAOE 


FIREBOX SHEETMILEAGE 


REMARKS 


if 


i! 


TOTAL 
NO OF 
FLUES 
lENEma 
MONTHL} 


TOTAL NO 
OF FLUES 
RENEWED 
ACCUMU- 
LATED 


MILES 
ffUNPEP 
ELUEIiE- 
NEWED 


AVERAGE 
MILEAGE 
BETWEEN 
FULL SETS 
OF FLUES 


1 

si 


AVERAGE 
MILEAGE 
BETWEEN 
FULL SETS 
TIRES nil/If 
ED OR RE- 


SUPERHEATER FIRE TUBES 


SUPERHEATERSTEAM TUBES 


NUMBEROFRENEYVALS OF 


TOTAL 
NO. 
ENGS 
REC. 
SHED 
REN. 


AVERAGE 
MILEAGE BE- 
TWEEN FIRE 
BOX SHEET 
RENEWALS. 


HO 
REN 
MO 


TOTAL 
NO 
REN- 
EKED 


MILES 
RUN PER 

TUBE 
RENEWED 


UIUAQE 
SETWEEN 
'ULLSET6 
RENEWED 


HO. 

REN 

*to 


TOTAL 
NO 
9EN- 
EWCD 


MILES 
9UN PER 

TUBE 
RENEWEL 


MILEAGE 
eETWEEH 
^ULLSET. 
9EI/EWEL 


iy 

ii 


11 


it 

11 


i5§ 


ll 


































































































-„ 



















\ 1 














LJ 




1 






1 1 




. 



Fig. 5 — l-leadings on Sheets for IVIaliet Locomotives. 



all engines in each class. Under the heading, "Record of classi- 
fied repairs," the repairs received by all engines is entered 
monthly, and the total cost of such repairs accumulated so 
that the last figure in the column represents the total cost of 
classified repairs for the particular class of engines to date. 
The average mileage between class 4 or heavier repairs is 
worked up from the card record by taking the total number 
of engines receiving such repairs each month and dividing it 
into the total mileage made between such repairs by the en- 
gines receiving class 4 or heavier repairs. Columns .A and W 
show the number of accident and wreck repairs monthly. The 
frame mileage is worked up to show the average mileage made 
by each engine between welding of broken frames. This is 
easily posted from the card record by following the prefix B 
as it appears on the card. The average mileage between frame 
breakages is obtained in the same manner as the average mile- 
age between class 4 repairs. 

In the same way the average mileage for each cylinder re- 
newed is posted. Following this are columns for the flue mileage, 
and, as will be seen from the headings, the record shows monthly 
the total number of full or part sets, and the grand total number 
of flues renewed. This latter figure is then added to the last 



data is carried under the headings on the tracings shown in 
Fig. 4. 

It is recognized that Mallet locomotives are very expensive 
pieces of machinery, and therefore in order to obtain the great- 
est economy in repairs to such power, complete and accurate 
data must be kept to show the cost of repairs, service per- 
formed, etc. In order to enable a close tab being kept on the 
operation of such power a more elaborate blue print record 
is made, embracing several additional details, such as repairs 
to stokers, brick arches, running repairs to the engines, etc. 
This is in addition to the other information shown for other 
classes of engines. In this way not only is the cost per hun- 
dred miles shown on the print, but other information relating 
to mileage of flues, cylinders, frames welded, tires, firebox 
sheets, etc., can be found, giving a complete record of the 
performance of this power. The headings on the tracing 
covering Mallet engines are given in Fig. S. 

As it is quite logical that the larger power requires more 
time for despatching some valuable data is compiled monthly 
showing the number of days such engines are in the hands of 
the motive power and the transportation departments respect- 
ively, the number of failures monthly and the miles run per 



128 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



failure. .\ sample of the tracing used fur such information is 
shown in Fig. 6. 

There are necessarily other details taken care of in supple- 
mentary records, but they are of less importance. The above, 
however, will give a good idea of the essential portions of the 
records as they are compiled for the information of the officer 
in charge. 

The idea might be gathered that any such system of records 
is voluminous and possibly unnecessarily elaborate, yet at the 
same time the information shown therein is valuable and serves 
the purpose intended. If certain engines are not making rela- 
tively good mileage on tires, flues, or other parts, the record 
will serve to direct attention to such features which should be 
cared for in order to improve, not only the service, but the 
economy as well. Where low mileage figures appear for cer- 
tain engines running in service where better mileage is being 
given by others, the disparity indicates that the work is probably 
not being taken care of unless it can be explained by some legiti- 
mate reason which an investigation might develop. Here is 
where the traveling engineer can lend valuable assistance by 
closely following the performance of the engines on the road 
and the way they are handled by the crews, incidentally indi- 
cating to the shop what might be quickly and effectively done 
to bring up the mileage to better compare with other engines 
working in similar service and under approximately similar 
conditions. 



the usual way. The bottom of the upper drum comes above 
the level of the tubes in the barrel and the back tube sheet is 
riveted to the shell. 

.After two years of uninterrupted service of these boilers, 




ig. 1 — Location 
Bulges on Wate 
Tubes. 



Relation of the Water Level to 
the Top of the Tubes in 
Brotan Boiler. 



J. Xoltein, administrator of the Moscow-Riazan-Kazan. reported 
that during this time two serious defects had developed in the 
boiler, both of which have been corrected. One of these was 
the development of small bulges or bagging on the outside 
of the water tubes, and the other was the leaking between the 



IN THIS TOTAL LESS TH/^f^ HAIF MOOR OR HALF O^r /S e£.fM/»/jr£D 1 




1 


Ik 


N.P. TURNtNO TIME 


M.P Z4 HOUffS P£PR. DEL A Y 


CLASSIFIED REP- 
AIR DELAY 


POUNDHOC/SE C.T PEL AY 




li 


ENOINE FAILURES DETERMINED. 1 
RESPONSIBILITY AND MILEAGE \ 


FOR MONTH 


ACCCJMUIIITFO 
FOR YEAR 


FOR MOt/TH 


ACCUMULATED 

FOR re/iR 


FOR 
MONTH 




FOR MONTH 


/ilCCU/iUU>7£D 
FOR YFAR 


NO. OF FAILURES MONTHL Y OF 


MOffTMl\ /1/l£S 

rT/i.E40£ PER 
FAlWRi. 


t 


! 


5- 
5 


ii 


1 


%■ 
^ 




i 




i 


i 




ENG 
DAYS 


^2 


^ 


5; 


S 


1 


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Fig. 6 — Record of the Amount of Time Required for Running Repairs, Despatching. Etc. 



To keep a complete set of records for locomotives to show 
the essential details of interest, or at least to keep records 
to show the data officers in charge so often ask for, is not a 
difficult task, provided sufficient pains are taken to system- 
atize a plan for gathering together the details, and the record 
is posted currently. The foregoing is an attempt to describe 
a system of records which has been in actual use for a number 
of years and is apparently convincing in its value notwithstand- 
ing some time is required for its making. The records are 
made to embrace valuable information, and in such ■ a concise 
way that the conclusions are evident. Furthermore they, in 
their complete form, seem to satisfactorily show not only the 
cost of power, but the operation as well, for the various classes 
of engines and their parts. 



flanges of the sections of the foundation ring. The bulging of 
the water tubes occurred at different distances from the grate 
up to within 3 or 4 in. of the steam drum. They were usually 
on the visible half of the tubes and generally on the curved 
section as at o a a in Fig. 1. The bulges were from .06 in. to .08 
in. high. The manufacturers of the tubes believed the trouble 
to be due to a local collection of scale and recommended that 
the tubes be thoroughly rapped with pneumatic hammers at fre- 
quent intervals. Mr. Noltein. however, was of the opinion that 
this bulging could not always be attributed to scale, as he had 



SERVICE OF THE BROTAN BOILER 



The Brotan boiler is extensively used on railways in several 
European countries, and particularly on the Moscow-Riazan- 
Kazan of Russia. The latest design used on that railway was 
illustrated and described on page 474 of the December, 1910, 
issue of this journal. 

This type of boiler consists of the usual barrel with lire tubes, 
to which is applied a water tube firebox. This firebox is made 
up of a large circular drum at the top which has a direct com- 
munication through one end to the barrel of the boiler, and a 
hollow foundation ring around the bottom which is connected 
at the front end to the bottom of the barrel by one or two out- 
side pipes. Between this foundation ring and the upper drum 
are a series of moderate size tubes formed to the proper shape 
and placed close together so that they form the sides and ends of 
the firebox. The grate bars, brick arch, etc., are installed in 



Fig. 3 — Original Type of Foun- 
dation Ring. 



-Improved Type of Four 
dation Ring. 



known these tubes to be heated to redness where there w'as no 
scale present. In speaking of this he said: 

"In addition to the possibility of a slight deposit of scale af- 
fecting the tubes, we must look to the operation of another 
cause, namely the lack of water in the boiler. It has developed 
in the course of time that the locomotive runners consider that 
the Brotan boiler can sustain a considerable lowering of the wa- 
ter level without injury, and is therefore safe, and it frequently 
happens in service that the surface of the water may come down 
to the points A and S in Fig. 2. As the water level lowers, the 
rapidity of the circulation in the tubes will be greatly increased 
and it may under some circumstances happen that there will 
be so rapid a production of steam in each tube due to the local 



March, 1913. 



AMICRICAN ENGINEER. 



129 



circulation, that the water will be driven away I'runi the inner 
side of the tubes, as at c c c of l'"ig. 2, by the rising bubbles of 
steani." The practice of this road is, therefore, to be sure that 
the proper water level is maintained, and also to use care to see 
that no scale collects on the inside of the tubes. 

The dirticulty of leaky foundation rings is apparently due to 
the design, which originally was as shown in Fig. 3, the leaking 
taking place at the two side flanges. The change of struc- 
ture to that shown in Fig. 4 entirely corrected the trouble. 

Mr. Noltein states that it must further be recognized that 
the Brotan boiler has another weak point, which in spite of its 
economical operation, does not permit it to appear as quite the 
equal of the old boiler construction, and that is the difficulty of 
removing the water tubes. This feature causes much delay 
in service. He states further that there is no doubt that the 
boiler tubes and superheater flues show a greater inclination to 
leak in the Brotan boiler than is the case in the ordinary con- 
struction. This seems to be due largely to the fact that both 
tube sheets are riveted to the shell and it has been the practice 
to make the back sheet very thick for the purpose of insuring 
a longer life. In some cases, this sheet has been made of plate 
1 in. in thickness. On the latest boilers a -)^ in. sheet has been 
specilied, and it is expected that this will greatly reduce the 
trouble from leaky tubes. In addition to the thinner tube sheeta 
in the latest boilers, the fire tubes are fitted with the Pogany- 
Lahmann corrugated ends and the superheater flues are bent 
about 2 in. out of line before being put in the boiler so as to 
give an increased flexibility. Mr. Xoltein says that the greatest 
amount of difficulty from leaky flues has been in the oil burning 
locomotives. This is ascribed to the presence of the brick wall 
which stores up a large amount of heat and remains hot for a 
much longer time than the other parts of the boiler, causing 
an unequal expansion. This, taken in connection with the fact 
that the superheater dampers are closed, shutting off the circu- 
lation of hot air through these flues while it is permitted in the 
tubes is believed to account for part of the difficulty. It was 
found many years ago on this road that when the orders to 
close the stack dampers as soon as the engines were put in the 
engine house, were in effect, the trouble with leaky tubes greatly 
increased, but later when the dampers were left open, the trouble 
largely disappeared. It is felt that the superheater damper oc- 
cupies a similar status and the practice now is to keep these 
dampers open while the engines are in the engine house. 

It is not felt that any of these dit^iculties are serious enough to 
offset the increased efficiency of this type of boiler and there 
appears to be no inclination on the part of the technical staff to 
disccmtinue its use. 



EXPERIMENTAL ELECTRIC LOCOMO- 
TIVES IN FRANCE 

Plans have been completed for the electrification of a large 
portion of the Chemin de Fer du Midi, and one section of 
about 24 miles having very steep grades has been worked with 
electricity for the past two years. In electrifying another sec- 
tion of about 28j^ miles where the grades do not exceed 2.2 
per cent., the average grade being 1.7 per cent., it was decided 
to prepare broad specifications for electric locomotives and 
submit them to the various builders who would be requested 
to prepare their own designs. In response to this, six loco- 
motives from as many builders have been submitted for trial 
and three have been accepted. Fully illustrated descriptions 
of this motive power have appeared in recent issues of the En- 
gineer of London, and the following information is taken from 
that source. 

This company has adopted the single phase system and the 
current at the trolley has a pressure of 13,000 volts. The 
specifications require that the locomotive shall be capa1>le of 
starting and hauling a train weighing about 450 tons behind the 



lender cm a 2.4 per cent, grade. With a train weighmg about 
310 tons behind the tender the locomotive shall be able to at- 
tain a speed of 25 miles an hour, and with a load of about 
112 tons it shall attain a speed of 37 miles an hour on this 
grade. It is furthermore required that the motors shall be cap- 
able of sending current back into the line and of being regu- 
lated at will, so that half the normal speed can be obtained on 
:. down grade if desired. It is further specified that when oper- 
ating at the normal voltage each of the motors shall give 600 
horse power without the temperature rising above 75 deg. C. 
(167 deg. v.) after a period of six hours. They are also to 
give a 25 per cent, overload for one hour without the tem- 
perature rise exceeding this limit. The motors are to be ca- 
pable of carrying the current corresponding to the following 
tractive efforts, 27,500 lbs. at the start, 17,600 lbs. at a speed 
of 28 miles per hour, and 9,200 lbs. at a speed nf 37 miles 
per hour. Rigid restrictions are also imposed witli regard to 
commutation. 

Of the three locomotives accepted after trial one was built 
1)y tlie Thomson-Houston Company of France, another b\ the 
French W'estinghouse Company, and the third by the Jeumont 
Electric Construction Company. Each of these is designed 
on entirely different lines and indicates the present successful 
arrangement for single phase electric locomotives. 

The locomotive furnished by the W'estinghouse Company em- 
ploys two motors of 600 horse power each. Each motor is 
connected on both sides by a reduction gearing ti.' an inter- 
mediate shaft located directly below the motor. Crank pins 
on the large gear wheels are connected to a yoke which also 
engages the crank pin on the center of the three driving wheels. 
Side rods connect the yoke with the other two drivers. The 
locomotives are of the 2-6-2 type and have driving wheels 
about 47 in. in diameter. The ratio of the gearing between 
the motors and the intermediate shafts is 45 to 74. A separate 
transformer is employed for each motor. Both the motors and 
transformers are of the forced ventilated type and the West- 
inghouse electro-pneumatic system of control is used. The 
motors are of the series compensated type. The transformers 
are arranged so that the maximum pressure at the terminals 
of the motors is 420 volts. These locomotives have a total 
weight of about 91 tons, of which the electric equipment 
weighs 48 tons. 

It will be noted that the specifications required tliat the 
motors return current to the line when coasting down grade 
and these locomotives were at first designed in accordance 
with tliat requirement, and the braking action was obtained 
by separately exciting one of the motors and obtaining exciting 
current for the other from the first. The armature of the 
second motor was then connected to its transformer, and in 
this way current was sent back into the line. This scheine, 
however, introduced much complication and another system of 
electric braking is now being used. This consists of insert- 
ing resistances in the transformer circuits and has proved very 
satisfactory, so far as braking is concerned, although of course 
no current is returned to the line. Experience has shown that 
the regenerating arrangement is liable to prove a source of 
trouble at the generating station unless at least two locomotives 
are on the line, and one of them is using power. The present 
system with resistances, however, is without serious objection. 
Tests of this locomotive on a 1.7 per cent, grade, with a train 
of 310 tons requiring a tractive effort of 13,400 lbs. showed 
them to be capable of attaining a speed of 26 iriiles an hour. 
The draw bar horse power was 950. the voltage 11,000. amper- 
age 100, and the kilowatts 970 on this run. The efliciency of 
the machine was 72.4 per cent. With a train of 112 tons a 
speed of 38^ miles an hour was olitained, the drawbar horse 
power being 540. 

The locomotive built by the French Thomson-Houston Com- 
pany also employs two 600 horse power motors which, however, 
are of the slow speed type and drive the wheels through the 



130 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



medium of side rods without gearing. They are in this re- 
spect similar to the Pennsylvania locomotives, except that both 
motors are mounted on one locomotive unit. The side rods 
from the armature shaft connect to jack shafts located on a 
line with, and outside of the driving axles. These carry the 
counter balance weights and are connected to the three pairs 
of drivers by the side rods. This locomotive is also of the 2-5-2 
type. The main rods are inclined at the greatest possible angle, 
the motors being placed close together at the center of the 
locomotive, and it is stated that the center of gravity of the 
machine is about the same as on a steam locomotive. But 
one transformer is employed. 

The motors in this case are started as repulsion machines, 
and when starting, the brushes are short circuited and the cur- 
rent is supplied to the stator terminals. After the motor has 
attained synchronous speed the armature is connected in series 
with the field winding. In order to secure satisfactory com- 
mutation the motors are provided with twenty poles and the 
synchronous speed as a repulsion machine is 100 r. p. m., 
which corresponds to ISi^ miles per hour. ^Vhen the arma- 
tures are connected in series with the field windings the ma.xi- 
mum speed of the locomotive is 48^ miles per hour. 

The transformer is of the air cooled type, and its secondary 
has seven taps giving voltages ranging from 260 to 720. There 
is also a 100 volt circuit which supplies current to the motor 
driving the blower and a 320 volt circuit for the compressor 
motor. 

This locomotive is arranged to return current to the line 
when running down grade and using the motors as brakes. 
The greatest difficulty in design for this purpose was to pre- 
vent the motors generating direct current. This was overcome 
by interposing a series transformer in the braking circuit, the 
primary of which is connected to the main excitation fields, 
and the secondary to a circuit including the armature and com- 
mutation windings. It has been found by experience that the 
regenerating energy on a given grade may be as much as 40 
to 45 per cent, of the power absorbed in ascending the grade. 

The locomotives built by the Alteliers de Constructions Elec- 
triques du Nord et de I'Est (Jeumont) is possibly the most 
interesting of the three. It is also of the 2-6-2 type, but has 
three independent 500 horse power single phase motors mounted 
directly above each of the driving axles. There are no con- 
necting rods between the drivers and the frames are outside 
of the wheels. Each motor is connected to its driver by means 
of a reduction gearing with a ratio of 1 to 2.72. The large 
gear is part of a quill surrounding the axle and connected to 
the wheel centers by means of elastic universal couplings. The 
locomotive is 41 ft. 4 in. in length over the body and 46 ft. 
11 in. long over the bufifers. It has a weight of 86 metric tons, 
the weight on each driving axle being 18 tons. The driving 
wheels are 4 ft. 7 in. in diameter. The motors are 230 volt 
series-connected self-coohng type, and give 500 horse power at 
450 r. p. m. It is stated that the efficiency, including the gear- 
ing losses is 87 per cent, under full load conditions, with a 
93 per cent, power factor. When developing 400 horse power 
per motor the efficiency is 88 per cent., and the power factor 
95 per cent. The center of gravity of tlie machine is 5 ft. 11 
in. above the rail. 

There are two 750 kilowatt air cooled transformers with 
primaries connected in parallel and the secondaries in series. 
An induction regulator is mounted on the upper yoke of each 
transformer and serves to change the pressure at the ter- 
minals of the three motors. This constitutes one of the novel 
arrangements of this design. The regulators are of the single 
phase type and are connected in series with the transformers. 
The voltage they produce is either added to or subtracted from 
the pressure of the transformers, and by this means a pres- 
sure ranging between 200 volts and 760 volts can be obtained, 
the change taking place in a uniform manner. With this 



system the large number of contactors are not required, and 
there is no necessity of using taps on the secondary side of the 
transformer. 

The fields or stators of the induction regulators are magnet- 
ized by the windings of the transformer, and there is a short 
circuit connection on two points of the rotating element at 90 
deg. from the feeding point for the purpose of annulling the 
inductive drop. The rotor of each induction regulator is 
moved by means of a small motor tnounted on top of the regu- 
lator and driving through two reduction gears. 

Although the main driving motors are of the compensated 
series type they are used as repulsion machines when starting. 
The stator carries three windings consisting of a main series 
winding, a compensating winding and another winding for as- 
sisting commutation. The two latter are placed in the same 
slots and for series running are connected in parallel. They, 
however, have a different number of turns and a different 
cross section of copper. These windings are displaced 90 elec- 
trical degrees from the main winding, but the compensating 
current is proportional to the working current. One object 
of working the motors as repulsion machines at low speeds 
is that the commutation is more satisfactory and an excellent 
starting torque can be secured when operating in this way. 
The commutation windings are not connected in parallel when 
the motors are operating in this way, but one winding is dis- 
connected from the other and these three windings, one 
on each of the motors, are then connected in parallel. The 
result of this is that all the motors are compelled to run at 
equal speeds. If one has a tendency to run faster than the 
others a higher pressure is produced in the winding which is 
connected in parallel with the field windings of the other mo- 
tors, consequently a current is set up in these windings which 
tends to increase the speed of the other motors and to reduce 
the speed of the machine which is running too fast. It is this 
arrangement which has obviated the necessity of using side 
rods. When the motors, are working at higher speeds they 
are all connected in series. 

These locomotives are arranged for returning current to the 
line when running down hill, although at the expense of a con- 
siderable complication of electrical equipment. 

All of the controlling operations are effected by means of 
small auxiliary motors which are in turn governed by a low 
tension circuit from a small two cylinder controller at either 
end of the locomotive. Signal lamps in each operator's com- 
partment indicate the positions of the various controlling de- 
vices. There is also a foot operated switch which is used, in 
connection with the positions of the controller handle, to effect 
the repulsion connection of the motors. This switch is used 
only during starting and should it be held too long there is a 
centrifugal switch which will throw the motors to the series 
connection on reaching a speed of 13.6 m. p. h. When the 
locomotive is regenerating, this switch also serves to break 
the circuit when the speed drops below 13.6. Eight other 
locomotives of this design have been ordered. 



Holding Power of Spikes. — Tests made by the United States 
Forest Service, by several universities and by a number of rail- 
roads show that common square spikes have increased holding 
power when driven into previously bored holes. 

Safety Appliances in Porto Rico. — The Supreme Court of 
the United States in a suit for damages against the American 
Railroad Company of Porto Rico, because of the death of an 
engineer, holds that the federal safety appliance act applies in 
Porto Rico. 

Electric Railroad Accidents. — In the Second Public Service 
District for the State of New York, which does not include 
New York City, there were 80 persons killed and 2,206 injured 
by the operation of the electric railways during the calendar 
year up to December 18, 1912. 



CRACKED CYLINDER REPAIRED WITH 
CONCRETE 



BY W. P. HUNTLEY. 

n, Chesapeake & Ohio, Ashland, Ky. 

In March, 1912, a locomotive came into the shop witli a bad 
crack in the wall of the steam passage in the right cylinder. This 
crack was high up on the contour of tlie wall, and in such a 



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impossible. .As an experiment it was decided to fill the cored 
cavity in the cylinder around the cracked wall with concrete and 
a lYi in. hole was drilled in the front wall at the extreme top 
of the cavity. A wooden cover was fitted across the bottom of 
the cavity as high up as it could be inserted. A mixture of 
Portland cement and sand in the proportion of 1 to 1 was made 
and thoroughly worked to a liquid state, so that it would run 
easily. About two wheelbarrow loads of this was inserted 
through the hole, nearly filling the cavity. It was allowed to 
stand for five days and the engine was again put in service. 

From March 18 to December S, the locomotive was in regular 
use with no evidence of leakage. On the latter date it came into 
the shop for a general overhauling, and a careful inspection 
showed that the cement was intact and there was no evidence of 
leaking, and it was decided that it would be unnecessary to re- 
new the cylinder. From January 1 to date the engine has been 
in through freight service, handling full tonnage, and it appears 
that by this method, which cost $2.75 for concrete, sand and 
labor, results as satisfactory as would have been obtained with 
a new cylinder are gained. The same method has also been ap- 
plied to repairs of a similar crack on another locomotive, and 
appears to be equally satisfactory. 



Boffom fine of 
concrete 



PUNCHING SPRING PLANKS 

BY C. L. DICKERT. 
isistant Master Mechanic, Central of Georgia, Macon, C 



Method of Repairing a Cracked Cylinder with Concrete. -^yj^g^g ^^^^^ 3^^ ^ l^^g^ number of truck spring planks to b« 

position that it was impossible to weld or patch it, and was of made it has been found best to punch out both the holes and 
sufficient size to practically make the operation of the locomotive the slot on a hydraulic press. One of the drawings shows a press 



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Guides for Ram. 



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Punch. 



Details of Dies and Supports Used for Punching Spring Planks on a Hydraulic Press. 



131 



132 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



fitted for that purpose and the other shows the punch and dies. 
Only one plunger is necessary and as shown in the drawing 
the front plunger is held down by a bracket or strap. The 
punch cuts out a slot 2% in. x 12 in. and punches 8 holes 27-32 
in. in diameter at one stroke. The details clearly show the con- 
struction of the dies. The guides for the channels are made of 




Hydraulic Press Equipped for Punching Spring PianVcs. 

wrought iron and are bolted to the bed of the press as illustrateil 
above. One press operator and two helpers will punch from 
60 to 90 spring planks in 9 hours, which is an average of 1,200 
holes and ISO slots through 7-16 in. material. No trouble has 
been e.xperienced in erecting these punched planks as they are 
interchangeable and match with the holes in the truck sides. 



PROTECTING SLIDE VALVE FEED 
VALVES IN SHIPMENT 



BY F. W. BENTLEY. JR., 
ciiinist, Cfiicago & Nortii Western, Hu 



The slide valve feed valve is a delicate piece of mechanism, 
and the smallest particle of dust or foreign matter coming in 




Method of Protecting Slide Valve Feed Valves During Shipment. 

contact with any of its sensitive working parts may be sufficient 
.to disorder the valve and cause an engine failure. 



The valves are often shipped from a general repair shop to 
outlying roundhouse points, where such repair work is not usu- 
ally performed. While being transferred they are in charge of 
baggagemen and others who know little about their construc- 
tion, and who take no special precaution to protect them from 
damage. The illustration shows a method of safeguarding these 
valves during shipment by means of a strip of 54 in. pine, 4J4 
in. X lyi in., bolted over the gasket face. A supply of these 
strips can be kept on hand in the air brake department ready 
for application to the valve as soon as it comes from the test 
rack. Only a few seconds are required to remove the block, and 
it prevents the entrance of any foreign matter through the large 
air ports. 



GRINDING PISTON RINGS IN AIR BRAKE 
APPARATUS 



BY J. A. JESSON. 
Louisville & Nasliville, Corbin, Ky. 

When grinding piston rings in triple valves, air pump 
governors, etc., it is found that better results may be obtained 
both in time and workmanship by using a jig that is flexible 
enough to allow the piston to slide freely and true in its guide. 
Such a jig is shown in the illustration. Fig. 1 shows the appli- 
cation to a triple valve. One end of the body A is split in 
four sections and has a collar B, with four set screws, one for 
each section. These set screws close the four sections in on the 
knob on the end of the piston, holding the jig firmly in posi • 




^i7./. 



r,ff.2. 



Jigs Used for Grinding Air Bral<e Piston Rings. 

tion. The other end of the body is cupped out as shown to 
receive the ball end of the lifting handle. This ball is held in 
the socket by a nut which screws down over the body A and 
holds two handles for turning the jig. Enough lost motion 
is provided in the socket to permit of a hammer like blow at 
the beginning of each stroke which renders the movement 
easier and more rapid. Fig. 2 shows the application of the 
jig to a pump governor. In cases such as this, where there 
is a valve seat to be ground, it can be done in the same opera- 
tion as the piston rings. 



\'.\N.\i)iu.M Production. — The production of metallic vanadium 
during 1912 is estimated to be about 300 tons. 



A Basis for Measuring Lathe Capacity 

The Value of Torque at One Foot Radius Gives a 
Correct Estimate of the Metal Removing Capacity 

BY L. R. POMEROY 



In most cases the best lathe of any selected size is the one 
which will remove the largest amount of metal, or take the 
heaviest cut on- all diameters of work up to its maximum 
swing. To make a fair comparison it is necessary to select 
some particular material, such as mild steel, and to assume a 
certain quality of tool steel which it is known will stand a 
certain pressure per square inch on the tool point. Further, 
it is necessary to select a desirable cutting speed and to as- 
sume a certain pull or tension per inch width of the driving 
belt. Having selected these conditions, which will be equal 
for the two machines, it is possible to get exact knowledge 
of the capacities of the headstock by means of a comparison 
of the spindle speeds and torques actually obtainable in each. 




Fig. 1. 

As a basis for comparison the methods devised by Dr. J. T. 
Nicolson, of Manchester, England, will be found very satis- 
factory. The scope and magnitude of Dr. Nicolson's research, 
which was undertaken with the utmost care, together with the 
standing of the men participating in the tests, established be- 
yond all question the authoritative value of the results. The 
pressure on the tool point is shown to be approximately pro- 
portional to the area of the cut. and therefore the torque re- 
quired to take any size cut is equal to the force on the tool 
times the radius of the -work. For uniformity, the torque at 
one foot radius is adopted. The speed at which the cut can 
be taken on any diameter is dependent on the spindle speed 
that can be obtained with the machine. These facts, together 
with the relations which were established by the maximum 
cutting speed and the area of the cut show that in any machine 
a definite relation exists between the spindle speed and the 
accompanying torque obtainable. 

Experiments made by the Manchester Association of Engi- 
neers and the Berlin Section of the Verein Deutscher In- 
genieure have been used by Dr. Nicolson to derive equations 
expressing approximately these relations. In the experiments 
the duration of the cut was not less than twenty minutes, and 
it was taken without injury to the tool. For mild steel, these 



equations, modified to suit .American practice, are given below. 
The swing in each case is taken as the face plate diameter : 

.Area of cut in sq. in. = S»ing= -^ 25,600 
Cutting speed in ft. per minute = (25,600 -H Swing^) + 15 
Maximum spindle speed = 7,200 -f- Swing 

Minimum spindle speed = (102,400 -H Swing^; + (60 -^ Swing) 
Torque at 1 ft. radius = (100 tons X area of cut X diam. of work) -h 24 
For a geared-head lathe the corresponding torque to be able 

to produce the required torque at the tool point, neglecting the 

friction of the gears and bearings, equals : 

(50 lbs. X width of pulley X diam. of pulley X gear ratio) -=- 24 

This is derived as follows : 

Torque at 1 ft. radius = (H. P. X 33,000) ^ (2 tt X R. P. M.) 
Horse power = (lbs. pull X width of belt X diam. of pulley X 
R. P. M. X IT) -h (33,000 X 12) 

Combining and using 50 lbs. pull we have 

Torque at 1 ft. radius — (50 lbs. X width X diam.) -r 24 

For a cone-head lathe the corresponding torque equals : 

(50 lbs. X width of pulley X diam. of cone X gear ratio) -j- 24 




/Z 14 16 18 ZO ?Z Z4 Z6 28 30 32 34 36 33 

Smnff or Face P/a^ Diame^r Jn /nches. 

Fig. 2. 

In each of the above equations the widths and diameters are 
expressed in inches and the 50 lbs. pull per inch width of belt 
is selected as being a safe average figure for normal working 
conditions. Any other pull per inch width may be inserted in 
this formula so long as the same conditions apply for all the 
different machines being compared. It should be noted, how- 
ever, that the use of a figure other than that given will not 



133 



134 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



permit a direct comparison being made with Dr. Nicolson's 
formula. 

As there seems to be some misapprehension as to just what 
is meant by torque in this connection, the following is offered 
in explanation. Many writers and engineers erroneously ex- 
press units of both work and torque in foot pounds which 
causes a confusion regarding the distinction between the two. 
Work is properly expressed in foot pounds, while torque should 
be expressed in pounds feet, or preferably in pounds at a given 
radius. Work is the overcoming of resistance through a cer- 
tain distance and is measured by the product of the resistance 
and the distance through which it is overcome. It is also 
measured by the force into the distance through which the 
force acts in overcoming the resistance; or, referring to Fig. 
1, when the weight of 50 lbs. is raised through a distance of 
100 ft. the work done is 5,000 ft. lbs. Torque, however, is the 
measure of the tendency of a body to rotate and may exist 
even if there be no motion. In Fig. 1 the torque at the cir- 
cumference of the drum is SO lbs. ft., whether the drum is 
moving or standing still. This is best expressed as the torque 



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.Swing or Face P/afe D/amefer- in Inches. 

Fig. 3. 

of SO lbs. at 1 ft. radius. It is assumed in this case that the 
hoisting rope has no weight. 

In order to make them more readily available as a basis for 
comparison, Dr. Nicolson's formulas are shown in graphic 
form in the accompanying illustrations. These have been trans- 
posed to suit American dimensions. In Fig. 2 are shown the 
maximum and minimum spindle speeds, together with the 
area of the cut and the cutting speed for various lathes having 
a swing or face plate diameter from 12 in. to 38 in. From 
this it will be seen that the standard 24 in. lathe should be 
able to take a cut in mild steel having an area of .0225 sq. in. 
at a speed of 59.4 ft. per minute. Such a lathe should have 
spindle speeds varying from 10 to 300 r. p. m. In Fig. 3 
further curves are shown for the cubic inches and pounds of 
metal removed per minute, together with the gross horse 
power. This is the amount required at the tool point and 



does not include the friction of the machine. This indicates 
that a 24 in. lathe shoidd remove ^yz lbs., or 16 cu. in. of mild 
steel per minute, which would require 10.4 gross horse power. 
In this connection it should be understood that these formulas 
are all based on the fact proved in the experiments that the 
tool point can safely withstand a pressure of 200.000 lbs. or 
100 tons per sq. in. 

In Fig. 4 are shown curves for obtaining the allowable pull 
per inch of width for single and double belts with different 





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Fig. 4. 

diameters of pulleys and at different speeds. This curve is 
based on the formula derived from the tests of Gehrckens & 
Kammerer, which is expressed as follows : 

d X r. p. m. 
Pounds pull per inch width = (10 H ) X V"d ^ 

2292 

Fig. 5 shows the relation of revolutions per minute and feet 
per minute for various diameters of pulleys between 5 in. and 
36 in. 

It will be understood that the various curves shown, with 
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Speed in Feel Per M/'nu^. 



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the 



the exception of Fig. 4, have no direct association with 
torque, which is entirely independent of the speed. 
As is shown above the torque in pounds at 1 ft. radius equals 
(Belt pull X width of belt X diam. of pulley X gear ratio) -^ 24 

and Fig. 6 will give the value of the torque for various di- 
ameters of pulleys from 15 in. to 35 in., and from 1 in. to 8 in. 
width of belt under a tension per inch width of belt from 30 
lbs. to 80 lbs., and with gear ratios between 1 to 1 and 1 to 11. 



MARfii, 1913. 



AMERICAN ENGINEER. 



The cxamiilc sIkiwii by tlic dcitk-<l liiif indicates that a 6 in. 
belt anil a 20 in. pulley having 50 lbs. tension will give a torque 
of 250 Ihs. at 1 ft. radius, with an open belt, and of 2,000 lbs., 
with gear ratio of 1 to 8. 

With the information obtainable from these various curves 
and formulas it is possible to establish a curve between spindle 
speeds and torque at a one foot radius for Dr. Nicolson's ideal 















































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Fig. 6. 

machine, which can be used as a base, and any other lathes 
can be compared either with the base or with each other. 

This curve will take the form of a rectangular hyperbola 
and becomes a straight line when plotted on logarithmic cross 
section paper. The base line representing an ideal machine as- 
sumes that there is a change of gear for every spindle speed, 
so that each reduction in speed is accompanied by the increased 
torque or, in other words, that the maximum cut at the maxi- 
mum cutting speed can be obtained on any diameter of work. 



300 








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Torque a/ One Foot Radius. 
Fig. 7. 

When an actual machine is plotted, however, the curve will 
consist of a jagged line with vertical sections of equal torque 
between each of the spindle speeds that are obtainable by the 
gear reduction in the head-stock. Since for the purpose of 
comparison it will be desirable to obtain the results at the same 
speeds in all cases, these curves are shown as drawn through 
the points of maximum torque at each spindle speed. At any 
selected speed, the geared head machine with constant speed 



belt or motor drive would give a torque shown on the curves 
in Kig. 7, if the gears were so arranged as to provide that 
spindle speed. 

As an example of the procedure in using this method let us 
select three 24 in. lathes. One is an ordinary cone-head machine 
which has a three-step cone, 3j/' in- in width and 15 in., 
\2Yi in., and 10 in., diameters, and a back gear arranged to 
give a 1 to 3 reduction. With a countershaft speed of 250 r. p. 
m. this will give spindle speeds as shown in the table below. 
The two geared-hcad machines are lathes now on the market, 
both of them being arranged to give eight spindle speeds by 
changes of gears in the lathe headstock. Geared-head lathe 
No. 1 has a 16 in. driving pulley, a 5 in. belt, and gear reduc- 
tions in the headstock to provide spindle speeds of 300 — 200 — 
160—107—61^40—32—21. Geared-head lathe No. 2 has a 16 
in. driving pulley, a belt 6 in. in width, and is arranged to pro- 
vide spindle speeds of 260-160—92.2-56.6—33.7-20.8—12.1- 
7.4. The driving pulley has a constant speed of 268 r. p. m. 
in the latter lathe and 400 r. p. m. in the former. 

In the following table are given the spindle speeds and the 
corresponding torques for each of these machines, including the 
base lathe, for a range of selected speeds. These are also- 
shown in curve form in Fig. 7. 

Spindle Speeds and Corresponding Torques. 



Base 


Latlie 


Cone Head 


Geared H 


ead No. 1 


Geared He 


ad No. 


















Speed 


Torque 


Speed 


Torque 


Speed 


Torque 


Speed 


Torqu 


300 


141.65 


300 


110 


300 


225 


260 


206 


200 


212.5 


200 


165 


200 


337 


160 


336 


160 


266 


133 


248 


160 


420 


92.2 


580 


100 


425 


100 


330 


107 


635 


56.6 


945 


60 


708.2 


67 


- 493 


61 


1,100 


33.7 


1,560 


40 


1,062 


44 


750 


40 


1,700 


20.8 


2,570 


30 


1,416 






32 


2,100 


12.1 


4,440 


20 


2,124.8 






21 


3,200 


7.4 


7,250 



We can now select any range of speeds desired for com- 
parison and obtain the corresponding torque for each machine 
from the curves in Fig. 7. Selecting a cutting speed of 60 
ft. per minute as satisfactory for mild steel, the diameter of 
work to provide this cutting speed at the spindle speed selected 
can be easily obtained. Having then the torque at one foot 
radius and the diameter of work, the area of the cut which 
it is possible to take at that diameter and cutting speed with a 
constant pressure on the tool point of 200,000 lbs. per sq. in. 
is found by transposing Nicolson's torque formula, which 
shows that the area of the cut is equal to 

(Torque X 24) -;- (200,000 X diam. of worli) 

For the base and the selected machines the area of cut at the dif- 
ferent speeds is shown in the following table : 
.-Vrea of Cut at Selected Speeds. 
Diam. of work Area of Cut in Sq. In. 



Spindle 
speed, 


for cutting 
speed of 


Base 


Cone 


Geared 


Geared 


r. p. m. 


60 f. p. m. 


Lathe 


Head 


Head No. 1 


Head No. 2 


300 


.764 


.0223 


.0173 


.0354 


.0283 


200 


1.145 


.0223 


.0173 


.0353 


.028 


160 


1.43 


.0223 


.0173 


.0353 


.0282 


100 


2.29 


.0223 


.0173 


.0356 


.028 


60 


3.82 


.0223 


.0173 


.0353 


.0278 


40 


5.73 


.0223 


.0173 


.0356 


.0274 


30 


7.64 


.0223 


.0173 


.0354 


.0275 


20 


11.45 


.0223 


.0173 


.0353 


.0274 


10 


22.92 


.0223 


.0173 


.0356 


.0273 


Av 


eraee 


. .0223 


.0173 


.0354 


.0278 



This proves that of the machines selected, the geared-head 
lathe No. 1 is by far the best lathe and that it has a metal 
removing capacity 27 per cent, greater than geared-head lathe 
No. 2, and practically 100 per cent, greater than the cone- 
head machine. Furthermore it is 59 per cent, greater in capacity 
than the base machine. 

As a further example of the value of this method of investi- 
gating lathe headstocks. it will be noted that geared-head lathe 
No. 2 provides a spindle of speed of 7.4 r. p. m. At this speed 
the lathe has a torque of 7,250 lbs. at a one foot radius, and 
this torque will permit the maximum cut which the tool can 
take at 60 ft. per minute cutting speed to be made on a diam- 



136 



AMERICAN ENGIXEER. 



Vol. 87, No. 3. 



eter of 31 in., which of course is impossible for a 24 in. lathe, 
and it is immediately seen that this speed is practically useless 
for capacity work on this machine. With a diameter of work 
equal to the face plate, and with a spindle speed of 7.4 r. p. m., 
the maximum cut could only be taken with a cutting speed of 
46.5 ft. per minute, or 11 pei cent, of the desired speed. 

When this method is used in connection with lathes which 
obtain changes of spindle speed by means of a variable speed 
countershaft connected to the headstock by a belt, the torque 
for the various speeds which are obtained by a change of gears 
in the counter-shaft will only be equal to the torque that can be 
provided by the belt connecting to the headstock and should be 
figured with a 50 lbs. pull per inch width of that belt, i. e., only 
one torque for all the speeds provided by the countershaft. In- 
vestigation should also be made to discover if, under these condi- 
tions, the belt connecting the counter-shaft to the line shaft is 
being over-strained, and in such cases the torque as given by 
that belt should be used. In an arrangement of this kind it 
will be impossible to draw the continuous curves through the 
torque as given for each speed, as can be done for the geared- 
head or cone-head machines, and the curves between torque 
and spindle speed in that case will become a series of vertical 
and horizontal Hnes. 

While the application of this method is here shown for lathes 
it can also be applied with equal facility to both the horizontal 
and vertical boring machines. 



MOTION WORK KINKS 

BY WILLIAM H. FOWLER, 

Motion Work Foreman, Great Northern. St. Paul. Minn. 

FL.^T ROD BENDER. 

Eccentric blades, Walschaert valve gear rods, etc., can be 
readily offset with this tool. M. the Great Xorthern shops, 
St. Paul, it is used in three sizes ; the 3 in. size is for light 




Fig. 1 — Flat Rod Bender. 

eccentric blades, rods of Walschaert valve gear and all small 
work; the 4 in. size, shown in Fig. 1, is for general motion 
work; and the 5 in. size is for eccentric rods, tumbling shaft 
arms, brake levers, etc. The great advantage of this bender 
is that there are no loose parts to drop on the floor or in the 



pit. The head on the key keeps it from dropping when in ust 
It will be noticed that the set-screw hole is drilled and tapped 
at an angle. This puts the strain on the center of the screw 
when it is being used and adds greatly to the life of the screw. 
The parts are all forged from soft steel. 

ROD TWISTER. 

A useful tool for twisting eccentric blades, etc., is shown 
in Fig. 2. It is operated by four set screws set opposite each 
oiher in two pairs. The upper and lower set screws on the 
opposite sides are used at the same time to twist the rod, there 



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Fig. 2 — Flat Rod Twister. 

being two for one direction and two for the other. This tool 
will twist iron up to IJ-^ in. thick, and is essentially a one-man 
tool, no helper being required by the machinist while using it. 
The handle on top adds to ease in carrying. 

ROUND ROD BENDER. 

A bender for round iron and valve rods, up to 2"/^ in. in 
diameter is shown in Fig. 3, and is operated the same as the 
flat rod bender in Fig. 1. The heel of this tool is circular and 



contact with 




Rods. 



the rod. -A small tempered point on the set-screw helps to 
hold the tool in position when in use. The set-screws for all 
three tools are made with a standard thread. The above tools 
were all devised bv the writer. 



Safety on the Chicago & North Western 

First Prize Article in Competition Which Closed June 
1, 1912, Includes a Rough Outline of Organization 
for This Work and Illustrations of Shop Safeguards 



BY W. T. GALE, 
Shop Demonstrator, Chicago & North Wester 



Chicago. 



It has been said that dangerous machinery, public conveyances, 
and places of amusement have been responsible for more killed 
and injured persons during the past few years than have some of 
the most disastrous wars of modern times, and it is high time 
that the matter be given the serious consideration and action that 
it demands. Prominent life and accident insurance companies 
are giving the matter serious thought and are interesting them- 
selves to the point of having their representatives visit various 
shops and factories with the object of securing the best ideas of 
safety devices. They have gathered a large number of photo- 



brakemen, stationmen. bridgemen and shop men. Second, the 
shop committees, composed of the various classes of labor 
employed in the shops. Third, terminal committees, composed 
of the trainmaster of freight terminals, yardmaster from each 
yard, switchmen, firemen, engineers, carmen, trackmen and agent. 
Fourth, the central committee, composed of the assistant general 
manager, one general superintendent, two division superintend- 
ents, two representatives from the motive power department, one 
from the car department, engineer of maintenance, fire inspector, 
trainmaster of freight terminals and R. C. Richards as the chair- 




Fig. 1 — An Educational Talk to the Shop Men on Safety Appliances. 



graphs of these and placed them in book form with suitable 
descriptions explaining their uses : any employer of labor in- 
terested can secure a copy upon request. 

Among the first railways to take up and put into practice the 
idea of "safety first" was the Chicago & North Western, and the 
credit is due to R. C. Richards, chief claim agent of that road, he 
having originated and organized a complete and efficient system 
of safety committees on every division and branch of the road. 
The organization was completed and the plan put into operation 
January 1. 1911. 

The safety committee organization is as follows : First, the 
division committees, composed of the division superintendent, 
division engineer, division master mechanic, and one or more 
representatives from each class of labor employed on the division, 
such as trainmen, firemen, conductors, trackmen, switchmen. 



man. The local committees hold meetings twice a month, and the 
members report all dangerous and unsafe conditions, and make 
recommendations covering them. The chairman of the committee 
has the secretary, usually a stenographer, make a record of all re- 
ports, and sees that proper action is taken pertaining to the 
reports. Sometimes it is necessary for a large expenditure to 
cover some of these suggestions. These are referred to the 
central committee for action. Mr. Richards and the members 
of the central committee make trips over the road occasionally 
and address mass meetings of employees, advising them in mat- 
ters pertaining to safety precautions. These are called safety 
educational campaign trips. 

The local committees have accomplished most excellent results, 
among which are the placing of efficient guards around all dan- 
gerous machinery, such as pulleys, line couplings, belts, hoisting 



137 



138 



A.AJERICAN ENGINEER. 



Vol 87. Xo. 3 



cranes, etc., and around lye vats, heating furnaces, elevators and dangerous implement in his hands or on his shoulders. By refer- 
electric motors; also the efficient guarding of dangerous moving ence to the accompanying photographs and sketches, the particu- 
parts of machines such as lathes, boring mills, planers, drill presses, lar style of guard employed may be seen. .Ml these guards, with 





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Fig. 2 — Details of Adjustable Safety Guard for a Rip Saw. 

automatic machines, metal shears, punches, emery wheels, rip a few exceptions, originated with the conunittees. There is an 

saws, joining machines and band saws. Automatic warning bells elaborate system of fire signals in the yards and shops, and a 

have been placed on the transfer tables, and windows in the local fire company is furnished by the railway with the proper 




Fig. 3— Adjustable Sw 
Saw. 



Guard on Rip Fig. 4 — Guard for Ends of Rods 
matic Machine. 



Fig. 5 — Friction Brake on Boring Mi 



panels of doors through which employees pass in going from apparatus for emergencies. Like precautions are adopted in all 
one shop to another, so that a man using the door can see any- places where the committees are stationed. Special committees 
■one coming in the opposite direction, possibly with some are detailed to see that employees do not get on on or oflf moving 



.March, 1'113. 



AMERICAN ENGINEER. 



139 




Fig. 10— Guard for Electrical IVlachine 



Pig. ii_Danger Sign for Overhead Repair Work. 



140 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



shop trains, and every committeeman has jurisdiction over any '0 fewer switchmen killeil. a .lecrcase of 41.7 i.er cent. 

part of the road or shops that he may be in, with the privilege '''^ ^^*" switchmen >"Ju.eil. a decrease of 17.1 per cent. 

* _ '_ -' .. ^ fewer stationmen killed, a decrease of 50.0 per cent. 

of reporting dangerous conditions to the local chief committee- 14S fewer stationmen injured, a decrease of 16.8 per cent. 

man, or to the central committee. A statement is shown giving '■"''•* ff^^er trackmen injured, a decrease of 43.8 per cent. 



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Fig. 12 — Details of Automatic Safety Guard for Wood Jointer. 




Fig. 13 — Application of Guard to Wood Jointer. 




Fig. 14 — Guard on Swing Rip Saw in Open 
Position. 

results from all over the system froin the inception of the organi- 
zation to date. 

Statement Showing Reduction in Number of -Accidents on the Chicago 

& North Western for Slxteen Months Ending Mav 1, 1912, 

AS Compared with Si.xteen Months Ending 

December 31, 1910. 

27 fewer trainmen killed, a decrease of 53.0 per cent. 

1,940 fewer trainmen injured, a decrease of 44.0 per cent. 




Fig. 16 — Foot Guard on Wheel Lathe. 

134 fewer bridgemen injured, a decrease of 31.4 per cent. 

5 fewer car repairers killed, a decrease of 71.4 per cent. 

34 fewer car repairers injured, a decrease of 8.4 per cent. 

1 fewer shop and roundhouseman killed, a decrease of. . 14.3 per cent. 

261 fewer shop and roundhousemen injured, a decrease of. 15.0 per cent. 

I fewer other employee killed, a decrease of 7.7 per cent. 

1 fewer other employee injured, a decrease of 3 per cent. 

3 bridgemen killed in 1911-1912, same as in 1909-10. 
Bift an increase of 2 trackmen killed in 1911-1912. 



March, 1913. 



A.MI'IRICAN ILVGINICl'R. 



141 



Total Reduction of 

45 fewer employees killed, a decrease of 31.5 per 

3,708 fewer employees injured, a decrease of 32.2 per 

9 fewer passengers killed, a decrease of 42.9 jier 

201 fewer passengers injured, a decrease of 17.5 iicr 

53 fewer other persons killed, a decrease of IJ^.4 per 

87 fewer other persons injured, a decrease of 11.^ per 

Total. 

107 fewer persons killed, a decrease of 23.7 per 

3,996 fewer persons injured, a ' 



Employt 
Other p. 



se of 




1911-12. 


1909-10. 


killed. Injured. 
98 7,788 
12 945 
235 691 


killed. Injured! 
143 11,496 
21 1,146 
28S 778 



Total 345 



13.420 



A view in one of tlie shops while an education talk by one 
of the members of uur central committee was being given to 
shop men on safety precautions is shown in Fig. 1. 

-\n adjustal)le swing guard for a rip saw is shown in Figs. 2 
and 3. The basket may be adjusted for height by the operator, 
who has only to grasp a siuall wooden handle hanging along- 
side of the pipe above the basket. One light pull removes the 
tumbler pins in the collar at the back of the hanger and it can 
be swung out of tlie way. In pulling it back into position llie 



pulleys and bell on a wet automatic tool grinding; macliine. ^'o» 
will also note in rear of this guard tlie end lied of a planer 
with a sheet iron plate covering the inside part of the bed. This 
is to prevent the men from putting any kind of material in that 
liart of the beds, a practice of which is considered dangerous. 

A very good guard for the knives of a jointing machine is 
shown in Figs. 12 and 13. It works automatically, that is, it 
returns into position when the material passes over the knives. 
It may be removed instantly when necessary and is just the 
thing for a locomotive repair carpenter shop where one machine 
has to do all kinds of work. 

A swing rip saw guard in position over the saw and a guard 
in front of the saw to keep the workman's hand out of the way 
is shown in Fig. 15. Another view of the guard in an open 
position, in order that the saw may lie taken off. is shown in 
Fig. 14. 

Fig. 16 shows a foot guard around a cam. which regulates the 
feed of the tool on a large driving wheel lathe. This cam when in 
motion comes within 1 in. of platform that operator stands on 
and would crush his foot if lie left it under the cam when in 
motion. 

.\ handy and quickly apiilied gear guard for lathes, made large 






Fig. 17— Guard for Lathe Feed 



18 — Guard Removed from 
Feed Gears on Lathe. 



Fig. 19 — Friction Brake 
Stopping a Lathe. 



tumbler pins fall into the lioles in the collar and it is again locked 
in proper position. 

Fig. 4 shows a floor stand cylinder guard for the ragged ends 
of steel rods passing through automatic machines. Employees 
passing close by cannot get their clothes caught when tliis guard 
is placed over the ends of rods. 

A foot and friction brake on a boring mill to quickly stop the 
machine in case of accident or to facilitate handling the work, is 
shown in Fig. S. Pressure of the foot on the treadle forces the 
wooden block 1 by means of a system of levers, against the 
edge of the revolving table and brings it to a stop. 

.\n adjustable glass guard to protect the eyes from material 
that rebounds from the tool rest when men are grinding is shown 
in Figs. 6 and 7 ; it may be placed in any position to accommodate 
the material to be ground, or the light reflection, or maj' be 
moved out of the way entirely to suit the work. Note also 
the cup guard on the end of the shaft screw, covering both 
screw and nut so that the operator's work jacket cannot be 
caught on them. 

.\ metal rolling machine in the tank shop which is well guarded 
is shown in Fig. 8. and a punching or stamping mill whose fly- 
wheel and pulleys are carefully guarded is shown in Fig. 9. .\ 
typical guard for electric motors is shown in Fig 10. 

Fig. 11 shows a man doing some repair work overhead and 
danger sign stands placed so that employees will see them and 
not pass underneath, thereby inviting an injury from a falling 
tool. On the same view is shown a guard for a switchbox. 



enough to cover tlie gears in any position, is shown in Fig. 17. 
It slips over two brackets which hold it in place. The same guard 
disengaged, while the gears are being changed, is shown in Fig. 
18. Its removal and re-application is a matter of a few seconds 
only. A friction belt for stopping a lathe in a hurry, when neces- 
sary, is shown in Fig. 19. It is very handy in case of an accident. 



G.\GE OF African Railways. — The first railway in South 
.'Africa was a short line, constructed by a company, from Cape 
Town to Wellington, with a branch to Wynberg, amounting in 
all to about 63 miles in length. It was begun in 1859, and 
opened in 1863, and was taken over by the government in 1873. 
This line was on a gage of 4 ft. Syi in. When, how^ever, the 
Cape Colony decided to embark on a policy of railway extehsiori, 
the question arose whether a narrower gage would not be more 
suitable to the requirements of the country. The decision in 
1869 to cpnstruct many extensions in India on the 3 ft. 1 in. 
gage no doubt influenced the Cape government in the adoption 
of a somewhat similar gage. This decision practically settled 
the question for nearly the whole of Africa. Thus, when the 
political union of South Africa was accomplished, the physical 
union, through uniformity of railway gage, had been already at- 
tained. The gage fixed on was 3 ft. 6 in., and the Cape Town 
to Wellington line having been converted, construction was 
pushed forward from three ports — Cape Town. Port Elizabeth 
and East London. 



142 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



BOILER SHOP KINKS 



For. 



BY R. W. CLARK, 

.iler Maker. Nashville. Chattanooga & St. Louis. Na 



applied through two .short struts B, which are set in the yokes 
C and D. C fits on the end of the plunger, and D fits over 
the bolt and is held by a nut. When the pressure is applied 



ihville. Te 



DIES FOR S\V.\GING TUBE ENDS. 

The set of spring dies illustrated is used for swaging the 
€nds of boiler tubes, and is made in two sections, which are 
held apart by two coil springs A which fit in holes in the dies. 
The dies are held true by four guides B which are riveted 




L. _.. I 





A Method of Testing Staybolts. 

to the press, the tensile strength of the bolt may be calculated 
from the reading of the gage on the cylinder. 



TOOL FOR REMOVING DRIVING BOX 
CELLARS 



Top Wert. N Top Die Remoyed. 

Dies for Swaging Tube Ends. 



Dies Open. 



in the bottom die and are free to slide in the upper one. The 
hole through the dies is bored with a taper, and in the case 
of the dies shown the flues are swaged from 2^ in. down to 
2 in., in a length of 5 in. These dies are used under a punching 



James Clark, a machinist at the Clinton, Iowa, shops of the 
Chicago & North Western, has designed a tool for removing 
driving box cellars which fit tightly in the box. It consists 
of a yoke made of 3 in. square steel and of sufficient length 
to more than span the width of the box. This rests across 
the upturned bottom of the box, and over its downwardly ex- 
tending ends two forged steel pieces are sHpped, one being 
held in place by a wedge and the other by a small hydraulic 
piston jack. These forgings fit between the flanges of the 
box and are provided with steel toothed sections, set eccen- 
trically, which grip in the flanges. As the small piston jack 




Tool for Spreading a Driving Box to Loosen tiie Cellar 



machine, which will turn out the work in a very satisfactory 
manner and as fast as two men can handle it. 

TESTING STAYBOLTS. 

The novel arrangement shown in one of the illustrations for 
making tensile tests of staybolts has been found quite satisfactory 
■where there is no regular testing machine at hand. The testing 
is done on a driving bo.x press. The staybolt is held in the 
Iblock A. which fits over the hole in the table. The load is 



is screwed down, a pulling force is exerted which spreads 
the legs of the bo.x apart and permits the removal of the cellar. 
The construction of the tool and its method of application are 
clearlv shown in the illustration. 



Tr.\ffic in Guatem.'M-.^. — In 1911 the 421 miles of railways of 
Guatemala carried 1,187,433 passengers, 252,882 tons of freight. 
In addition to this freight, the Guatemala Railway hauled dur- 
ing the vcar 1.240.511 bunches of bananas. 



Cam Depamti 



CAR DESIGN FROM THE REPAIRMAN'S 
STANDPOINT 

BY BUZZER 

Drastic legislation is making economy in railroad operation 
more imperative than ever before, and will without doubt, cause 
managers to look more closely into the details of expenditure for 
cars and car maintenance, which represents no small item in 
the cost of operation. From many years of experience in car 
department matters, including design, construction and mainte- 
nance, the writer has been greatly impressed with the possi- 
bilities of more careful car construction in reducing the cost 
of repairs, increasing the life of equipment, eliminating the 
cost of trans-shipping freight from damaged cars, and reducing 
damage claims. Too little thought is given to how repairs 
can be made in case of damage, and it is very often the case 
that the renewal of a part costs two or three times what it 
would had a little more thought been given the matter when 
the car was constructed. 

Almost every car man has seen, times without number, a 
new lot of cars come out, which were no sooner put in 
service than on opening his mail some morning he found a 
circular letter requiring a number of changes to be made. They 
may not look very large, probably averaging from two to 
ten dollars a car, but when there are several thousand cars 
affected it means a consideralile amount of money, which, 
in the majority of cases, could just as well have been saved to 
the company by having two or three good practical car men 
supervise the drawings and specifications, or carefully check a 
sample car. Most of the defects would then have been detected 
before the drawings finally went to the builders, and without add- 
ing any to the cost of the cars. 

The question of minim.izing the number of repair parts, by 
making them interchangeable as far as possible, on all classes 
of equipment, is an imiiortant one, and its proper consideration 
is conducive to considerable saving. Reducing the number of 
parts not only reduces the amount of money tied up in store- 
house stock, but the fewer parts make the probability greater 
that when one is w-anted it will be on hand, thus obviating the 
necessity of keeping cars on the repair track awaiting material. 
In checking up the material on one road it was found that 
there were over 60 different patterns of coupler rod brackets, 
and an examination of the cars showed that 12 patterns would 
have taken care of all of the equipment. 



After long and careful observation, the writer considers steel 
underframes of the fish belly type, built up of standard steel 
sections, the most durable and economical to maintain. Truss 
rods should always be avoided, as it is impossible to keep the 
roofs and bodies of house cars in good condition where they 
are employed, owing to the varied amount of cambre and 
deflection. This strains the roofs and makes it almost impossible 
to keep them from leaking for any length of time. Patrons 
of a road are frequently very observing, and shippers often 
remark that they do not want to load certain commodities, 
in car load lots, in cars equipped with truss rods, as they do 
not carry the load nearly as well as cars constructed without 
them. To the close observer of transportation facilities, it 
is plain that steel underframe cars, built sufficiently strong 
and without truss rods, will save no small amount in a year 
in claims as well as in maintenance charges. 

Several large systems are, however, building new equipment 
with the steel construction so light and poorly braced that it 
is impossible for a helper engine to be used behind the cars 
without causing them to buckle. This has been noticed and 
commented upon by a great many • practical car men, but cars 
are still being built in this manner, which shows that the 
designer and the practical man are not working together. The 
designer in this case seems to have in mind only the pulling 
strain, with the result that the cars are very much like a switch 
cable — good to pull with, but very poor to push on, and another 
instance where pull wins over push. Cars constructed in this 
manner are a continual source of needless expense for repairs 
and a frequent cause of accident and damage to lading, delaying 
traffic and keeping wrecking crews busy. The number of such 
cars in existence is surprising and the pity of it all is that the 
mistakes in design could so easily have been avoided by a 
little consultion with the practical car men. 

PITTSBURGH & LAKE ERIE TWO CAR 
GAS-ELECTRIC TRAIN 



The Pittsburgh & Lake Erie has in service between Pittsburgh 
and College, Pa., a two car train consisting of a General Electric 
gas-electric motor car and a trailer. 

The motor car is 42 ft. 6 in. long. 10 ft 5 in. wide and weighs 
72,000 lbs. It seats 42 people and is divided into three compart- 
ments ; one 20 ft. 5 in. long for smokers ; a section 6 ft. long 
for baggage; and a cab 12 ft. long containing the power plant. 







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Gas- Electric Motor Car and Trailer Used on the Pittsburgh & Lake Erie. 
143 



144 



AMERICAN ENGINEER. 



Vol. LI, No. 3. 



It is provided with a rear platform entrance. The trailer is 38 
ft. long over the body, weighs 44,000 lbs., and seats 80 people, 
making a total seating capacity for the train of 122 passengers. 
Front and rear platform entrances are provided in the trailer. 
The interior finish of both cars is mahogany, with composite 
board on the decks. 

This train operates over a section of four track road, where the 
traffic is very heavy. On the trial trip a distance of 31 miles 
was covered in 49 minutes, including three stops, and returning, 
the same distance was covered in 42 minutes, with two stops. 
The motors used have a total capacity of 200 horse power. 



SHOP ARRANGEMENTS AND FACILITIES* 



BY I. S. DOWNING, 
Master Gar Builder, Lake Shore & Michigan Southern. 

There are a great many things to consider in building car 
shops to meet the present conditions; the class of equipment 
is changing very rapidly; not only are the wood cars being 
replaced by steel, but the different parts of cars are being 
strengthened, and even cars built within the last five years are 
being" changed. The capacity and location is important. The 
centralization of repairs in one large shop cannot be done, as 
the law will not permit the handling of cars with safety appli- 
ance defects beyond repair points, except they be run in non- 
revenue trains, and the running of non-revenue trains to move 
bad order cars to large shops is not economical or good prac- 
tice. 

Under these conditions it is necessary to build shops at prac- 
tically every terminal on the line; however, it is possible to 
centralize to a great extent. Heavy steel car work need not 
be done at all terminal shops, but such cars can be moved to 
one central shop. Shops should be located at or near the 
point where cars are made empty. The unloading point for 
self-clearing hopper and gondola cars is principally at the har- 
bors. This class of shops should not be located in congested 
districts ; however, they should be so located that yard engines 
can promptly handle cars to and froin the shop and delivery 
tracks. Bad order storage tracks should be a part of the shop 
yard and of a capacity equal to the shop and repair tracks. 
By providing sufficient storage, the switching yard is relieved 
and the shop is always supplied with bad orders, and con- 
veniently located so the shop engine can handle them without 
w-aiting on yard engines, which, in my opinion, ne\er have any 
time for switching shop tracks. 

While conditions will not permit the complete centralization, 
I do believe on roads having mixed equipment of wood and 
steel cars, that wdiere more than one shop is built, it is not 
necessary to fully equip each shop for repairs. to either class 
of cars. One shop should be provided with a crane and fur- 
naces for heavy repair work to steel cars and only a limited 
amount of machinery for repairs to wood cars; the other shop 
should be fully equipped for making repairs to wood cars and 
only a limited number of tools for steel car work, no crane 
being required in the wood car shop. However, the building 
should be constructed for the future installation of a crane. 

The number of cars, class of cars, and the age of equipment, 
must be considered in arriving at the capacity of the shop. 
Below is a statement showing the average time between shop- 
pings for general repairs of various classes of cars, also a 
statement showing the number of hours for repairs to the dif- 
ferent classes of cars — general and medium : 

v\verage number of 
Average time hours to repair. 



betw 



I believe these ligurcs are reliable, as most of them arc actual. 
With this data it can be easily determined what size shop would 
be required to take care of the general repairs to equipment. 
Light running repairs should be considered separate. 

The track capacity of light repair shops, when built, should 
be about double their present requirements, as there is nothing 
lost in building a yard larger than the present requirements; 
if half the yard is not used for repair work it can be used to 
store bad order cars placed for repairs. This would keep the 
switching yards clean of bad order cars. It is not necessary 
to go into details regarding tools used for this class of shop, 
but we do know that it is a paying investment to have plenty 
of good tools, such as jacks, bars, etc., for the men to work 
with.. Plenty of good tools means a better output and a good 
natured lot of repairmen. The time is past for setting off a 
couple of box cars with bolts, brasses, etc., and calling it a 
repair yard. Equipment today, with the heavy draft gears, 
ends, trucks, roofs, etc., requires shops and shop tools and ma- 
chinery to make repairs, and the maintenance of equipment 
will be with us always and we will have to provide facilities 
to take care of it. 

The following general considerations should be pointed out : 

1. Exercise care in buying machinery for repairs to wood 
cars, as it will not be required many years. 

2. The use of steel wheels under freight cars makes it neces- 
sary to have steel tire lathes at all repair yards to avoid ship- 
ping wheels and to keep the stock down to a minimum. 

3. Very little heat, if any, is required in freight repair shops. 

4. .\11 new cars to be purchased should be built entirely of 
flat plates, commercial rolled shapes and castings. 

5. All cars in existence to have parts which fail replaced, 
when possible, by parts made of flat plates, commercial shapes 
and castings. 

6. Shops should be provided with facilities for duplicating 
simple parts of present cars in cases where it is not possible, 
desirable or permissible to change their design. 

7. In territory where weather conditions are such that men 
cannot work outside, shop buildings should be provided for 
doing the work under cover. 



shoppings. 

steel cars 10 to 12 years 

Stee! underframe cars 8 years 

Wood cars 6 J-i years 

•Extracted from a paper read before the Car For 
of Chicago. 



Prizes Offered in Germany. — The German Society of 
Mechanical Engineers offers a prize of $375 for the best treatise 
on annoying noises caused by city and street railways, their 
causes, and the best means of avoiding them; also similar prizes 
for a work on the heating of cars by steam, for one on cranes 
used in locomotive shops, and one of $500 for an investigation of 
car springs, with designs and formulae. The formulae hereto- 
fore used are believed to be inadequate. 

Import.\nt Chinese R.mlway Completed. — The railway from 
Tientsin, the port of Pekin, south by east 674 miles to Pukow, on 
the Yang-tse-Kiang opposite Xanking, was completed in Decem- 
ber when the great bridge over the Hoang-ho was finished. The 
northern 425 miles were built by Germans, the southern 249 by 
English. The Chinese government purposes to work the road 
on its own account. This completes rail connection from Pekin 
to Slianghai, except for the crossing of the Yang-tse-Kiang. 

Construction in .\sia Minor. — December 21 a section some 
30 miles long of the Bagdad Railway was opened in the Taurus 
moiintains, and not long before a longer section of the same line 
was completed east of these mountains. There is some very 
heavy work to be completed in the mountains before the two 
sections can be connected. This work is near the northeast 
corner of the Mediterranean sea, whicli will be reached by a 
branch line to .Mexandretta. It may be supposed that the Turks 
have other work than railway building to occupy them at the 
present time; but the enterprise is in the hands of Germans 
and others, while of course there has been profound peace in 
Asia Minor. 



Equipment for Clearing Wrecks 

Examples of Conveniently Arranged Cars and 
Tools Designed for Quick \\ ork in fclmergencies 



Any erjuipment which is not in frequent use is likely to be 
considered of secondary importance and be entirely overlooked 
for considerable periods in the bustle of modem railroad work. 
The wrecking outfit, which ordinarily stands in an out-of-the- 



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sideration. Any car that is not fit for use in any other capacity 
is considered good enough for wrecking train purposes, and it 
is common to see old box cars in which a man of average height 
cannot stand erect without striking the carlines, and which, if 
given a severe shock, would he likely to break in two. used as 
tool and living cars. Little or no attention is given to the selec- 
tion of equipment nnd its arrangement in the cars, and many 




IVreckin^ Choft 



SizeSi'n Hook 



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1^0 



airon 



Bo Iron 



eg°lron 



^^Iron 



'S Y-^olron 



Wrecking Chains Used on the Southern Railway. 

way place and may not be used for days or weeks, is an example, times there are ropes and tackle, ordered without regard to size 
and the condition of many of them is eloquent testimony as to or suitability, which lie in a pile in the tool car, taking up valu- 
the amount of attention they receive. able space, and are never put in use. Chains are commonly 




York Central and Hudson River Tool Car 



A Neatly Arranged Tool Ca 



There are few items in railroad equipment where a high stand- 
ard of efficiency is more desirable, and yet. because of its being 
comparatively seldom in use. it is about the last to be given con- 



thrown in indiscriminately, making it a long job to pick one out 
when it is needed in a hurry. Car replacers, jacks and other 
tools, if not provided with proper space and supports, often be- 



145 



146 



AMERICAN ENGINEER. 



Vol. S7. No. S. 



come hopelessly nii.xed up. due to shocks when switching. Sleep- 
ing and dining cars are often chosen with no regard to their 
suitability for the purpose and are fitted up without much at- 
tention to heating and sanitation. 

The first consideration when a wreck occurs, aside from the 
provision of prompt medical service in case of serious personal 
injuries, is to clear the main line. Even a small accident has 
great possibilities of delay, with its resulting demoralization of 
traffic ; and the time and money spent in providing a good wreck- 
ing outfit may easily be offset by the saving in time due to the 
prompt and eflicient clearing of a single bad wreck. It is seldom, 
if ever, necessary to build special cars for this purpose. A little 
care in selecting and refitting some of the older cars w'ill pro- 
duce an adequate wrecking train, the main point to be kept in 
mind being that any broken-down, antiquated car that happens 
to be available is not what is wanted. Ideas as to just what cars 
are necessary vary on different roads, but most wrecking trains 




Kitchen and Dining Car Used in Wrecking Trains on the Erie. 

contain one or more tool cars, a flat car for spare trucks, a sleep- 
ing car, a dining car, and a tender for the steam crane, which is 
frequently used as well for carrying blocking, ties and rails. 

In fitting up a tool car special care should be given to provide 
a place for everything, where it is readily accessible at any time. 
If, when a car is partly removed or rerailed, it is found that an- 
other cable or jack or pair of replacers is needed, it should not 
be necessary, as it often is, to hold up the work while two or 
three men make a search through the tool car for what is wanted. 
Any tool should be available without any delay whatever beyond 
that necessary to carry it to the point where the work is going 
on. The illustrations show cars that are neatly and conveniently 
arranged. The suspending of the chains from hooks makes any 
particular one easily available and they take up very little space. 

A convenient way to fit up the dining car is to partition off 
one end as a kitchen, which should be provided with a good 
range and an ample supply of dishes. There should be provision 
for seating a large gang of men, as it is often necessary to feed 
several train crews, as well as section men. Every precaution 
should be taken to make the car sanitary. This should also be 



carefully considered in fitting up a sleeping car. One of the- 
illustrations shows a car arranged somewhat like a standard! 
sleeper and as may be readily seen, the bedding can easily be 
removed and the car thoroughly cleaned. The sleeping car is- 
important, as men may be out for several days and have to work 
in shifts; in such cases it becomes absolutely necessary that they 
have a comfortable place to rest and change their clothing, in 
case of their having to work in the rain. 

-Most roads Iiave a standard list of tools whicli is provided' 




Bucl<ley Repair Lintc Applied to a Broken Chain. 

for all wrecking trains, but tliere is a great opportunity for the 
development of special tools. The Chicago, Burlirgton &i 
Quincy has produced a number of tools for special purposes in 
clearing wrecks, some of which are illustrated. Among the 
standard tools of wliich there should be an ample number of 
all types, are jacks and car replacers. There should especially be 
a wide range of sizes and types of jacks, as there is almost no 



^■:>fe 




Sleeping Car for Use in Wrecking Trains. 

limit to their use. A hand)' device for quickly repairing broken 
chains is shown in one of the illustrations. This is used on 
the Illinois Central and is the invention of J. H. Buckley, fore- 
man blacksmith at the Burnside shops of that road. Chains are 
an important item of wrecking equipment and the Southern 
Railway has given them particular attention, as shown in one 
of the drawings. Special provision has sometimes to be made- 
for local conditions, an instance being the carrying in tool cars. 



March, 1913. 



AMEKICAX KXGIXEER. 



on the Southern Pacific of a pump for transferring oil when 
tank cars arc involved in a wreck. 

In stocking the dining car with food, canned goods of necessity 
must form the larger part. The provision of bread, butter and 
fresh meat is not easy, but the two former, at least, are abso- 
lutely necessary. A method that has worked out well in some 
cases is to have each man bring from his home a certain amount 
of each, for which the company afterwards pays him. Another 
method that has given satisfaction is to assign to one man on 
both night and day shifts the work of getting these supplies 
from the stores. In case of a wreck he is the first one notified. 
and while the caller is rounding up the members of the crew he 
goes to the nearest store and gets the supplies needed. In a 
thickly settled country it is generally possible to obtain supplies 
of this kind from farmers or country stores, but this cannot be 
done in many parts of the west. 

The organization of an efiicient wrecking crew is a difficult 



him; and if he expects to be available, but at some point other 
than his home, notice should also be given as to where he can 
be found. The actual organization of the crew is a problem that 
has to do to a considerable extent with the local conditions, and 
one which each foreman has to solve with those conditions 
in view. 

APPLICATION OF SAFETY APPLIANCES 
TO CARS 



BY F. J. CARTY. 
al Engineer, Boston & Albany. 



During the past two years the railroads have been giving 
much attention to equipping cars and locomotives with safety 
appliances which conform to the requirements of the United 
States government. This work necessitates the expenditure 



h/°6. 7sa To Lift Cor By Shank of Coupler 




Hook for fosfenmff 
To Coupler, m 



So/fi tVasherfonVSZ-a 



-/4 > 

NSB4 
Spec /'a/ link. 



f/9 /^ (4,15 & 16 Used To Fas ten To 
Boiler of Fire Door. 



Special Wrecking Tools; Chicago. Burlington &. Qulncy. 



problem. The car department generally supplies the greater 
part of the gang, and each man must be available at a specified 
place at any time of the day or night. It is always desirable to 
assign to the gang more men than are actually needed, so that 
in case of illness or a man's laying off. there will always be a 
full crew. If, for any reason, a man knows that he will not 
be able to go out in case he is called, he should notify the caller 
promptly to that effect, so that no time need be wasted in calling 



of a large amount of money, and, as the law is very rigid in 
its requirements, the work should be given careful attention by 
those in charge. Considerable saving may be effected by fol- 
lowing out a definite plan which will preserve a proper bal- 
ance between safety appliance work and regular maintenance 
or repair work. 

It has been found on the Boston & Albany that curves show- 
ing graphically the progress of work on various classes of equip- 



148 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



nient. are of great assistance in determining just what course to 
pursue, and it may be interesting to point out briefly tlie methods 
fobowed. 

The rules governing the application of safety appliances to 
locomotives and cars were issued by the Interstate Commerce 
Commission on October 12. 1911, and the time allowed for 
making equipment comply with the law was as follow-s : 

Switching locomotives One year from Tuly 1. 1911 

Road locomotives Two years from 1 uly 1 , 1911 

Passenger cars Three years from Tulv 1. 1911 

Freight cars Five years from July 1, 1911 

The work of equipping locomotives is now completed, and 
in order to indicate the relation of the curves over the entire 
period the diagram for road locomotives is shown. .As long 
as the dotted line, representing the number of locomotives or 
cars equipped, remains below the full line, it is evident that 
the required average is being maintained. Considerable work 
was done in equipping road locomotives at engine houses until 
it was found that the work was considerably ahead of schedule, 
after which it was conlined to the main shops. This accounts 
for the abrupt decrease in the rate of progress after Febru- 
ary 1, 1912. 

The curve representing work on passenger cars is peculiar, 
in that it show's very little progress prior to May 1, 1912. The 
reason for this is that before going ahead with the work, we 
wished to make certain that the new type of "harmony" brake 
rigging which we designed would work out satisfactorily, and 
we also wished to experiment with a certain type of ratchet 
hand brake le\er for use on blind end passenger cars. Our 
experiments pnived entirely satisfactory, and since May 1. 1912. 



The curve for freight equipment cars is similar to the others, 
and shiiws the work done at each shop, as well as the total 















































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July 1.19/3 

Mai/I, 
JlprI, 

Feb. I. 
Jan 1,1913 
Dec I, 
Nov I. 
Ocfl. 
^ep.t, 
Aug I, 
July 1. 1912 

May I, 
AprI, 
Marl, 
Feb I. 
Jan 1,1912 
Dec. I. 
Nor. I. 
Oct. I. 
Sep. I 

July 1, 1911 



100 ISO m> 160 ISO 200 220 232 



Road Locorrtoflres 

Diagram Showing Progress in Equipping Locomotives with Safety 
Appliances. 

number of cars equipped with safety appliances. All safety 
appliance work on freight cars is done at our two principal 




100 200 300 400 SCO fOO TOO 800 300 1000 1100 1200 1300 1400 ISOO 1600 1100 ISOO 1900 2000 2100 2200 2300 2400 2S00 2600 2700 2800 2900 3030" 

Freight Cars, 
Progress in Equipment of Freight Cars with Safety Appliances at Allston and West Springfield and the Two Shops Combined. 



a uniform rate oi progress has been maintained, so that on 
January 1. 1913. we caught up to the schedule and the curve 
indicates that if the same rate of progress is maintained we 
will have all our passenger cars completely equipped about six 
months ahead of time. 



shops, as, on account of the importance of complying strictly 
with the law-, we decided to have the work done under the 
constant supervision of the safety appliance inspectors. This 
cannot be done at minor repair points without prohibitive 
expense. 



March, 1913. 



AMKRKAN KNGIXI':1':R. 



The curve slious that. t<i date, we are well ahead of the 
schedule, but should the curve representing the work done at 
either shop show a tendency to slope upward too rapidly, it 
would show that safety appliance work was being neglected 
and we would at once apply a remedy. On the otlier hand. 
we do not want shops to neglect regular repair work in order 
to make a record on safety appliances, as this might result 









































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Junt I. 

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Feb. I. 
Jan. 1, 19 J^ 
Dec I, 
Nor I. 
Ocf-f. 

Aug I. 
July/. /9/3 

Ap./. 
Mar/ 
Feb./. 
Jan /,/9/3 

Dec- 1. 

Nor. I. 
Oc/. I. 

Ju/y/,/9IZ 

Feb. I, 
Jan.l,/3/Z 
Dec./, 
f/or./. 



30 60 SO /X ISO 



ISO Z/0 iHO Z70 300 330 360 390 tlO 4SZ 
Passenger Cars. 



Sep I. 
iiJu/yl. 19// 



Passenger Cars tqtiipped 



ith Safety Appliances Lip to January 1, 
1913. 



in a substantial increase in per diem charges. The diagram 
shows whether or not each shop is doing its share of safetj' 
appliance work and enables us to maintain a proper balance 
betw'een safety appliance work and regular repairs, ^^'e ex- 
pect that it will be more and more difticult to get the cars not 
yet equipped into the shop, and it is probable that the safety 
appliance curve will gradually approach the limiting line. 

As a large percentage of freight cars are continually in 
operation on foreign lines, it will be almost impossible for 



any road to e(|uip all of its own cars, and it will probably be 
necessary for roads to arrange, through the Master Car Build- 
ers' Association, to equip one another's cars. This agreement 
ought not to be delayed too long, as undoubtedly the time 
allowed by the Interstate Commerce Coirmission for completing 
the safety appliance work on freight equipment will not be 
extended. 

EXPRESS REFRIGERATOR CARS 



The car shown in the illustrations is one of 35 steel under- 
fraine refrigerator cars for express service which are being 
built for Wells, Fargo & Company by the American Car & 
Foundry Company. These cars are the result of a careful 
study of the most approved types of refrigerator cars now in 



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Interior of Express Refrigerator Car. 

service, and as they are intended for use in passenger trains 
they have been constructed to conform to passenger equipment 
requirements. The cars are 50 ft. long over the end sills and 
are equipped with four-wheel trucks, spaced 34 ft. between cen- 
ters and having journals 5'_. in. x 10 in. They have a carry- 




Wells, Fargo & Company Refrigerator Car for Express Service. 



ISO 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 




"^^ 





\^i+c Z'//-- 



March, 1913. 



AMERICAN EXGINlvRR. 



151 



ing capacity of 60.C00 lbs. of lading and 14.000 lbs. of ice; the 
total weight is 86.000 lbs. 

Special care has been taken to have the cars well insulated. 
Three courses of Yi in. Keystone hair felt insulation are used, 
in addition to a layer of N'eponset red paper under the sheath- 
ing on the sides and ends, and over the roof boards. Three 
distinct air spaces are provided at all points. In the insulation 
of the floor there is used, next to the underframe and riveted 
to it, a layer of Xo. 16 galvanized iron, over which is laid a 

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g Kei/sMne /^air-Fe/f \. 

2 Fram/ner \ a* 

-J K /? 3hf'p/e7ppecf '■y 



— 83 /n£/c^ — 



9 lO ChrerSf'c//n^- 



No. 16 Gcr/i/L /ran 

f Asbesfos Board 
; Deafening 
% Y.P, fnsu/ah'on 
2 Kei/sfone Hairfe/^ 
5 Nailing S^np 
^%''xS^r.R I 

I Coarse Neponsef Fecf pkTpie, 



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! 3Z.6.7 



gh Express rtefrigerator Car, 



course of Js in. asbestos paper. There is an air space between 
this and the 13/16 in. deafening floor above, on top of which 
is a layer of Yi in. Keystone hair felt, held in position by ^ 
in. wood nailing strips. To this is nailed a single course of 
^ in. yellow pine insulation, supporting the second course of 
1/2 in. Keystone hair felt, the latter also being held in position 
by % in. nailing strips, which in turn support another course 
of y% in. yellow pine insulation; on top of this is laid the third 
course of '2 in. Keystone hair felt. This insulation is all lo- 



cated below the main floor line, between the four 3 in. x 6 in. 
yellow pine nailing sills. There are also two 4 in. x 8J4 'f- side 
sill fillers, on top of wh'feh is laid a 13/16 in. x SJ4 'n. yellow 
pine sub-floor. Xeponset red paper is then applied, over which 
the 13/16 in. x 3^ in. yellow pine main floor is laid, A pro- 
tection is provided for the main floor in the nature of H. \V. 
Johns-Manville Company's waterproofing and Mastic flooring, 
which is laid in layers, and completely covers the floor, except 
at the ice bunkers, and which also laps 6 in. up each side of 
the car. As this composition is air and water tight, the car 
can be kept clean by flushing the floor with water. The ice 
bunkers are fitted with the Bohn all-steel collapsible bulkhead 
and syphons. The sides and ends of the ice-bunkers are cov- 
ered with Xo. 20 galvanized iron, lapping over the flanges of 
the floor pan, which is made of Xo. 12 galvanized steel. The 
ice grates are made of 3 in. x 3 in. white oak bars. 

The center sills, which are of the fish-belly type, are spaced 
14 in. apart and are built up of V\ in. web plates with outside 
angles at the top and inside angles at the bottom, cover plates 
24 in. wide being us'ed at the top, forming a box girder. The 
side sills are also of the built-up, fish-belly type, extending the 
full length of the car, and are composed of !4 in. web plates. 
24 in. deep at the center for a distance of 8 ft., and tapering 
towards the body bolster to a depth of 10J4 in- The top chord 
members are 3 in. Z-bars, the outside flanges of which form a 




Partially Completed Underframe tor Express Refrigerator Car. 

support for the woollen superstructure, while the lower chord 
members are angles. 

A combination cast steel end sill and buft'er beam is provided, 
to which connections are, cast for the purpose of securing it 
directly to the side and center sills. .A flange is cast,' on the 
upper side of the end sill and enters a recess in the oak sub-end 
sill to prevent the superstructure from shifting on the under- 
frame. The body bolster consists of double Y^ in. box shaped 
pressed members, placed back to back, with an 8 in. space 
between, the flange ends abutting the side and center sills, while 
between the center sills a box form pressed shape is used as 
a filler. Top and bottom cover plates, 14 in. x Yi in. are used, 
and extend between the side sills. There are three cross ties 
used between the holsters built up of box-shaped pressed 
members, with top and bottom cover plates. Between the side 
and center sills. 5 in. channels extend the full length of the 
car. while the underframe is braced by means of 8 in. steel 
plates extending diagonally between the side and center sills. 
These are secured to gussets at the side sill ends and are riveted 
to the center sill top cover plate, while additional gusset plates, 
54 in. thick, are used to secure the side sills to the bolsters and 
end sills. 

The roof is of the monitor or clere-story type and is covered 
with Xo. 6 roofing canvas. The Miner friction bufiing device 
is used, and the cars are equipped with dummy vestibule 
mechanism. The air brakes are Westinghouse high speed, with 
the American Brake Company's automatic slack adjuster. 



152 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



LOCATING DEFECTIVE CAR WHEELS' 



A pamphlet on How to Locate Defective Wheels has been 
prepared under the direction of D. C. Buell, chief of the 
Educational Bureau, and printed as a lesson in the course 
on Car Building and Repairing, given free by the Educational 



inspection, how defects may be found in the railroad shop- 
and on the road. An abstract follows: 

In spite of the efforts of the railroads to obtain the best 
product that can be made, wheel failures will occur. la 
nearly all cases the failures are preceded by certain symptoms^ 
All wheels are numbered and dated when cast, and some- 





-Brake Burns. 



Bureau to the employees of the Illinois Central. Its chief 
aim is to assist in promoting safety in the operation of the 
road by placing a copy of the pamphlet in the hands of every 
employee, who may, in the performance of his work, be likely 





Fig. 2 — Comby For- 
mation Caused By 
Brake Burns. 

to discover defects that have otherwise been overlooked. 
It deals briefly with the manufacture of the wheels, foundry 





Fig. 4 — Shelled Out Wheels. 

roads have adopted the system of placing a maltese crossv 
or other similar mark, before the w-heel number, which is 
to be mutilated when the wheel has been rejected or con- 
demned, indicating that the wheel is unfit for service. The 




Fig. 5 — Chipped Ri 



Fig. 6 — Chipped Flange. 



•Copyright, 1913, by the 
by permission. 



Central Railroad Company. Abstracted 



weight is also shown and the tape measure is stenciled on the 
outside of the wheel according to the M. C. B. standards. 
This is done so that wheels of the same tape may be mated, 
together. This is important and should not be overlooked. 

DEFECTS DISCOVERABLE IN THE SHOP. 

Although the wheels may pass the inspectors at the foundry, 
there is always a possibility of finding same defects in the 



March, 1913. 



AMERICAN' ENGINEER. 



153 



shop such as, hollow hubs, hard wheel centers, the core of 
the wlieel in bad condition, warped wheels, flaws, cracks in 
the brackets and plates and the maltesc cross mutilated. 
These and other obvious items may be sufficient for rejection, 
and their detection bj' the shop employees may prevent them 
from getting into service. 

If the hub is too hard to niacliine. tlie metal may be chipped 
away to start the tool, otherwise the wheel may be rejected. 
If the hub is found hollow, experience will have to be the 
guide for rejection. Special gages are recommended for 
turning axles and boring wheels, as a very slight variation 
in the dimensions will be noticed when pressing the wheels 
on the axles and may lead to considerable e.xtra work, for 
the pressure to be applied is limited for the different sizes 
of wheels. Every wheel should be carefully inspected for a 
cracked hub immediately after being placed on the axle. The 
wheels should be mounted at exactly the same distance each 
side of the center of the axle, for wheels mounted too closely 
together produce a stepped tread and when too far apart 
tlie flanges will be unduly cut in service. 

DEFECTS ox THE R0.\D. 

One of the most common causes requiring renewals nf 
wheels in road service is due to wheels being slid flat. This 



must be relied on where the shell out is less than l^A in. 

.\ chipped rim is shown in Figs. 5 and 7. This is generally 
caused when wheels are passing over frogs and switch points 
that are defective. Whether or not the wheel should be 
removed can be determined by the M. C. R. gage as shown 
in Fig. 7. If the defect extends within the limit mark (the 
inside edge of the outer notch when the gage is placed as 
shown in the illustration) the wheel should be condemned. 

A chipped flange may occur on the inside or on the throat 
side as shown in Fig. 6. This is usually caused by trucks 
being loose or the wheels being improperly mounted or the 
flange striking guard rails or parts of frogs, including cross- 
ings, that are out of line or to the striking of some foreign 
object lodged in tlie throat of a frog. If the chipped place 
is on the inside of the flange; that is, away from the gage 
side, there is no necessity for condemning the wheel, but if 
it is on the throat side the standard M. C. B. gage should be 
used and if the chipping is beyond the gage line, the wheel 
is unsafe for service and should be removed. 

Misniated wheels, wheels not mounted equidistant from the 
middle of the axle, or wheels mounted on trucks that are out 
of square will have excessive flange wear. A sharp flange 
will nut necessarily cause a derailment of itself, but in con- 




Fig. 7 — Chipped Rir 



Figs. 8 and 9 — A Sharp Flange and the Way It Is Measured with an M. C. B. Gage. 



is due to several reasons, both in the handling of tlie brakes 
and in the design of the brake rigging. A slid fiat wheel 
will ruin the iron in the wheel at the point of contact and if 
the flat spot is 2i4 in. long in freight service or 2 in. long in 
passenger service, or if there is a succession of flat spots 
around the tread the wheel should be removed. .Another 
defect is that of brake burns. This is caused by overheating 
the tread of the wheel by continued pressure of the brake- 
shoe against the wheel. An illustration of this defect is 
shown in Fig. 1. It will be seen that the cracks are at right 
angles to the tread of the wdieel which causes it to become 
comby, as shown in Fig. 2. When the wheel has become 
defective from excessive deterioration due to this cause it 
should be removed. 

A seamy tread such as is shown in Fig. 3 may show up after 
the wheel has been in service and if it is one inch long, or 
over, at a distance of Yi in. or less from the throat of the 
flange, or if a seam 3 in. or more long is found on any other 
part of the tread the wheel should be removed. 

A shelled out wheel is shown in Fig. 4 and the same general 
rule applies to this class of defect as to the slid flat wheels; 
that is, if the length of the shell out is IVi in. or more the 
wheel should be removed. The judgment of the inspector 



nection with some other defect, sucli as a faulty switch point 
or a defective frog, may cause serious results. Also, there 
is the danger of the flange breaking when it becomes too 
thin. Figs. 8 and 9 show a sharp flange and the way it is 
measured with the M. C. B. gage. The wlieels shown in the 
illustration are worn beyond the prescribed limit. .\ crack 
of any kind in a wheel with the exception of small cracks in 
the tread on a spot where brake burning has occurred, or 
where small slid flat places appear, is sufficient cause to war- 
rant removal of the wheel from service. This includes cracks 
in the tread, plate, bracket, flange, throat, hub or anywhere 
else on the wheel. The discovery of a wheel that is loose on 
the axle naturally calls for its immediate removal. Wheels 
may also require removal for unusual causes, such as being 
damaged in a wreck or being in a fire, becoming warped, 
cracked or blistered on the tread. Care must be taken to 
remove those that have served their allotted time and where 
there is evidence of deterioration. 



W.ATER Un.'^ccounted For. — According to the report of the de- 
partment of Public Works, the water unaccounted for in Chicago 
during 1911 amounted to about 30 per cent, of the quantity deliv- 
ered to the mains. 



154 



AMERICAN ENGINEER. 



Vol. 87. No. 3. 



THE INSTRUCTION OF CAR MEN ON 
INTERCHANGE RULES 



BY R. W. SCHULZE. 

General Foreman. Car Department, Gulf. Colorado & Santa Fe, Cleburne. Texas 

Every railroad is anxious that its freight car maintenance 
charges be as low as possible, and many roads are doing their 
utmost to strengthen cars in order to reduce the possibility 
of their needing repairs and to keep them in a serviceable con- 
dition, but how many roads are actually checking up their car 
repairmen to ascertain whether they are studying the M. C. B. 
code of interchange rules carefully so that items are not being 
overlooked ? 

The Master Car Builders' Association, in compiling the code 
<of rules governing the condition of, and repairs to freight cars 
used in the interchange of traffic, has endeavored in every way 
to facilitate joint car movement and repairs. The members 
have realized the necessity of freight car improvements, and 
also the necessity of proper reimbursement to the progressive 
roads that care for the equipment of those wdiich are back- 
ward and are inclined to keep cars on the rails as long as they 
will hold together. The rules have been made so broad that 
all Hnes must receive a loaded car, no matter what its condition 
is, as long as it will pass the safety appliance inspection. This 
has naturally placed the non-progressive railroads very much 
on the defensive in regard to the increased number of foreign 
car repair bills which they must pay, and has also placed the 
progressive roads on the defensive when receiving loaded for- 
eign cars that are badly worn and racked.. As a result, car men 
must be more alert, more thoroughly versed in the interchange 
rules, and more careful in inspecting and accepting cars; they 
should, if possible, be thoroughly familiar with all the points, 
possibilities and technicalities of every rule. 

Foremen and inspectors wonder, at times, why they should 
be required to account for every piece of material and every 
hour used in repairing cars. The more thoroughly they are 
versed in the rules the more easily they understand the reasons ; 
but the car repairmen, inspectors and foremen cannot under- 
stand and properly carry out the rules without some assistance 
or instruction. On some roads copies of the revised code are 
mailed to only the large shops, while on others they are mailed 
to everybody, with little or no instructions, and often with no 
comments or reference to changes and alterations. On a few 
roads, even the arbitration decisions are furnished to the sub- 
foremen and inspectors. 

If the carman is progressive he tries to study the changes 
made; if not he keeps on in his old path until suddenly repri- 
manded on some special point from the central office. He cor- 
rects this error and keeps on until another one is found, and so 
on, year after year; the part he understands he handles cor- 
rectly and what he cannot interpret he passes over. However, 
he should not be held responsible for slight misinterpretations, 
when we consider that master car builders, general car foremen 
and general car inspectors often disagree wdien discussing the 
rules; and further that even the code errs on page 13 in omit- 
ting "end of car" when specifying the information that must 
be shown on repair cards when renewing couplers. 

Much of the trouble can be eliminated if the men are given 
proper instructions and the time for this is when the rules are 
changed. The attention of the men should be called to changes 
in each rule and to any eliminations or additions, and where 
a rule is changed it should be interpreted as clearly and ex- 
plicity as possible. This should be done by letter, and after 
the men have their copies of the rules a sufficient length of 
time to study and understand them, a set of questions in the 
form of a written examination, bearing particularly on all 
changes, should be sent to each man. The following four ques- 
tions, with their answers, will give an idea of how the exami- 
nation should be conducted : 



Oiicstioii I.— An A B C car was delivered to the X Y Z, by 
the D E F, bearing an A B C defect card covering one brake 
beam, two brake heads and two brake shoes missing from the 
A end. Necessary repairs were made by the X Y Z on au- 
thority of the defect card. Who should be charged with the 
cost of the repairs and how should the repair card be made out? 

Aiiszi.'er. — Two repair cards should be made out. The de- 
livering line should be billed on the defect card for the cost 
of the material and the owners should be billed for the labor. 

Qticstiun 2. — Correct a repair card made out as follows : 
"One coupler applied account broken." 

Answer. — The following information must be shown: 

Number of couplers applied. 

New or second hand. 

Kind of material in couplers applied. 

Name of couplers applied. 

Size of shank. 

Size of butt. 

Kind of attachment. 

Name of couplers removed. 

Specify the part of couplers broken. 

Kind of knuckle removed and applied (open or solid). 

Condition of other parts. 

End of car. 

Cause of renewal. 

Question j. — By whom, where and how should a card be ap- 
plied to a car? 

Answer. — By the delivering inspector. On wooden cars, on 
the outside face of the intermediate sill between cross tie tim- 
bers ; with four tacks. On steel cars, either on the cross tie 
under the car, or inside at the end of the car. 

Question 4. — A B C car 2604 was damaged as follows : Two 
diaft timbers broken, one end sill broken, one coupler rivet 
broken, one knuckle pin broken ; all at A end of car. Can bill 
be rendered against the owners? If not, what items denote 
combination? 

Ans^t'er. — All the repairs are properly chargeable to the car 
owners ; no combination of defects exists. 

The central idea should be to make the questions so that the 
man must read all of the rules and thoroughly understand them 
in order to answer the questions properly. After the questions 
are answered and returned, they should be graded and, with the 
answers corrected, returned to the man examined for his fu- 
ture guidatice. By the use of such methods the officer in charge 
will become familiar with the ability and knowledge of all his 
subordinates, and will be enabled to assist and instruct men of 
low standing and to correct the small irregularities and mis- 
interpretations of the man who has a better knowledge of the 
rules and their requirements. 



Age of Locomotives. — According to a report of the Public 
Service Commission of New Y'ork for the Second District, the 
average age of the 8,616 locomotives in service in the state, 
was 9.8S years, on December 31, 1911. 

T.\sM.-\Ni.\N Railways. — Tasmania possesses 477 miles of 
railway on the 3 ft. 6 in. and 2 ft. gage, there being 25 miles 
of the latter. The main line from Hobart to Launceston, which 
was the first railway to be constructed, was opened in 1876 by 
the Tasmanian Main Line Railway Company, and was operated 
by that company until 1890, when it was purchased by the gov- 
ernment. This line is 113 miles long. 

Late Tr.mns. — During the year ending October 31, 1912, 81 
per cent, of the trains on the New York Central and Hudson 
River were on time and the average minutes late per train 
reported was 6.9. During the same period 86 per cent, of the 
trains on the Long Island were on time and the average minutes 
late for late trains was 1.9. On the Erie 80 per cent of the 
trains were on time and the average minutes late was 6.6. 



PE¥IIC 



THE GEE LOCOMOTIVE STOKER 



The Gee stukcr in its present form is tlic result nf several 
years' experimenting with dififerent arrangements of the over- 
feed type of locomotive stoker on the Pennsylvania Lines east of 
Pittsburgh. It was designed and has been patented by N. E. 
Gee, of the mechanical engineer's office at Altoona. Pa., and has 
already successfully tired a large locomotive for over fifty trips, 
doing 100 per" cent, of the firing. 

This stoker is of the over-feed or scatter type, employing steam 
jets for distributing the coal over the fuel bed. It consists essen- 



hcad of tlie boiler just below the fire door. This opening; is the 
lower part of an enlarged lire door opening of the ordinary con- 
struction. The conveyor is of the reciprocating type with swing- 
ing fingers and the trough of the inclined section is of cast steel, 
the bottom having notches or steps which prevent the coal slid- 
ing backward. 

The coal distributer is simple in its arrangement and consists 
of a flat cast iron plate or apron extending inside the firebox; 
two cast iron vertical wings, one on either side, which are hinged 
at the rear, and two stationary steam jets which discharge, from 
a point just back of the wings, diagonally across the apron. The 




End of the Conveyo 



rangement of Jets and Deflecting Wings on the Gee Stoker. 



tially of four parts, tic, the source of power, the coal crusher, 
the coal conveyor and the coal distributer. The first three are 
of the same general style used on the Crawford stoker. The 
source of power is a cylinder 18 in. diameter and 11^2 in. stroke 
secured to the locomotive frame below the cab, which transmits 
reciprocating motion through a jack shaft to the coal crusher 
and the conveyor. The crusher is located beneath the rear end 
of the coal pocket in the tender and the conveyor is in a trough 
below the tender floor and transfers the coal from the crusher 
to the distributer. It is horizontal to the end of the tender and 
is then inclined upward, terminating at an opening in the back 



angle of discharge is such that the center of the two jets meet 
at a point a few inches in front of the center of the plate. The 
two wings are connected by a cross bar, giving them simultaneous 
movement, and are operated by a connection to the fireman's 
control lever. 

The steam jets are intermittent in their action, and are open 
only at the extreme forward end of the stroke of the conveyor. 
This is accomplished by means of a nozzle control valve which 
embodies two separate and independent piston valves, one regu- 
lating the amount of the steam discharged through either of tlie 
two jets, and the other the intermittent action of the blast. 



155 



156 



AMERICAN ENGINEER. 



Vol. 87, Xo. 3. 



The latter is operated through a yoke connected to the conveyor 
driving arm and consists of a differential piston held in a closed 
position by the steam pressure, except as it is opened by the yoke. 
The other valve is connected to the fireman's control lever and 
reduces or entirely closes the passage to one or the other of 
the nozzles as desired. When the control lever is in the center, 
the deflecting wings stand parallel to the sides of the conveyor 
and steam is admitted to both of the blast pipes or jets. In this 
position the coal is distributed evenly across the grate except in 
the back corners. When the control lever is pulled to its ex- 
treme backward position the deflecting wings are swimg to the 
left and the left nozzle or jet is shut off while the one on the 
right is wide open. In this position the coal is discharged to 
the left back corner of the firebox. When the control lever is 
thrown forward it supplies the right back corner. Intermediate 
positions between these extremes will place the coal at any de- 
sired location on the grate. 

Reference to the photographs will show that the stoker occupies 
but little room in the engine cab and that it in no way interferes 
with hand firing. The apron and the distributing wings are 
arranged to be easily removed from the outside of the firebox 




Details of the Nozzle Control Valve Used on the Gee Stoker. 





Arrangement of the Coal Conveyor on the Gee Stoker. 



View of the Stoker Showing the Fireman's Control Lever. 



March, 1913. 



AMERICAN ENGINEER. 



1S7 



and can be re|)laced with spare parts if necessary. These are 
the only parts of the apparatus that are exposed to the action 
of the fire. 

It is stated that it is possible to fire any kind of coal with tliis 
<levice at any rate from 100 lbs. to 18,000 lbs. an hour and that 
the stoker will readily operate with 40 lbs. steam pressure. 



The two left hand pumps of the lubricator supply oil to the 
stoker and air pump and have a stroke of % in., while the two 
right hand putnijs lubricate the main valves and have a stroke 



IMPROVED FORCE FEED LUBRICATOR 



McCord & Company, Chicago, are supplying a new design 
of force feed lubricator for SO consolidation locomotives for 
the Pennsylvania Lines West of Pittsburgh. The principal 
changes from previous designs are the elimination of the sight 
feed, the bleeder test, and the stroke regulator and changes in 
the design of the driving shaft stuffing boxes. It has been 
found that with this type of lubricator both the sight feed 
and bleeder test are unnecessary and that the rate of oil supply 
can be determined with sufficient accuracy at the outset so as 
not to require the need of a stroke regulator. 

The force feed lubricator previously used on the Pennsylvania 
is operated from the valve rod. The new application gives 
a constant number of strokes per mile, the transformer con- 
necting arm being attached to the link at a point 6 in. above 
the link support. The other end of this arm is connected to 




gj^ Reducer fY.l' 

Transmission Connections f 



im Transformer to Lubricator Drive 
Shaft. 



of 5/2 in. They are capable of pumping against a pressure of 
3,000 lbs. per square inch. 





— *, 



Force Feed Lubricator of Improved Design. 



a transformer made up of a ratchet wheel and a system of 
bevel gears, wdiich drives the transmission rod. The transformer 
may be located on the running board or in any other convenient 
position. The transmission rod is made with two universal 
joints and a slip joint, to allow for expansion and contraction. 



The advantages claimed for this system of lubrication are the 
positive feed while the engine is working, the elimination of 
pressure in the oil reservoir, which makes it possible to fill the 
lubricator while in full operation, economy in oil consumption, 
as the oil is only fed while the engine is running, no necessity 



158 



AMERICAN ENGINEER. 



Vol. 87, No 3. 



for ailjustmcnt on the part of the cngineman and the oppor- 
tunity of forcing an additional supply of oil to the various bear- 
ings should it be deemed necessary. This latter operation is 
performed by a crank fi.xed on the end of the pump shaft within 
easy reach of the engineman. This system has also been used to 
a considerable extent for driving journals and it is claimed 
that a pressure may be maintained in the oil cavity sufficiently 
high to raise tlic brass from the journal and thus insure a 
comparatively perfect blni of oil throughout the length of the 
journal. There are now about 200 of these lubricators in 
service. 



ANTI-FRICTION SIDE BEARINGS 



Two types of anti-friction side bearings, intended for heavy 
loads and short travel, have recently been developed by Ed- 
win S. Woods & Company, Chicago. The illustrations show 
one with flat sides, which is used for tender trucks, and one 
with corrugated sides, for freight car trucks. The rollers 




Three- Roller Side Be 



Freight Cars. 



work between oil-tempered steel spring bars, and are made of 
malleable iron or cast steel. The design is based on the fact 
that the capacity of rollers varies directly as their diameter 
and length; that is to say, a roller 1 in. in diameter and 2 in. 
in length, or 2 in. in diameter and 1 in. in lengtli, will have twice 
the capacity of a roller 1 in. in diameter and 1 in. in length. In 




Anti-Friction Side Bearing for Tenders. 

the case of the tender roller bearing, there are five rollers 4 in. 
in diameter and 3 in. long, which are equivalent to one large 
roller 10 in. in diameter and 6 in. long. These rollers have a 
side clearance of ]/s in., and the friction is restricted to the 
rolling on the two bearing plates. 

The drawing shows a three roller bearing for freiglit cars. 



These rollers are corrugated, which allows them to be in contact 
in all positions and still have a greater length of travel than 
in the case of the flat-sided roller. In the normal position the 
corrugations will be in contact at their apices. .\s the rollers 
move to one side or the other the apex of one corrugation will 
slide into the hollow of the other until there is a positive bearing, 
as shown in the illustration. Of course, it is necessary that these 
corrugations be carefully made to the correct radius, which is 
one-half the width of the roller. In this case, the travel is l!/> 
in. on each side of the center line, making a total of 3 in., which 
is probably more than will be required in this class of service, 
although by slight changes in the design of the roller this move- 
ment can be increased. The claims of the makers include sim- 
plicity of construction, no small parts, little attention required, 
and large carrying capacity. 



THE KLING BOLT 

It is claimed that the Kling bolt is the only one that will al- 
low the head to pass through a hole of the same diameter as the 
stem and still give a firm anchorage for the head on the opposite 
side of the material through which it passes. To accomplish 
this the bolt is split, as shown by the illustration, but as the 
area of the metal at the head is greater than that at the root of 
the thread the tensile strength is not affected. It is also claimed 




The Klinq Bolt. 

that the process of heading the bolt does not destroy the fiber 
of the metal. The bolt is made either with plain head or braced 
head, the latter being designed for use where heavy strains occur. 
This type of bolt is adapted for hollow construction work. 
One of the illustrations shows the use in attaching brackets, etc., 
to piping used for a railing, and it is similarly adaptable for 
swivels, loops, attachments for guy wires, etc. Where gates are 




Msthod of Use In Tubular Construction. 

required, hinges may be securely attached to the piping by means 
of this device, and it is possible to attach fittings of vari- 
ous designs to both round and square columns. A broad field 
for its use is that of steel passenger car construction. One of 
the illustrations shows sash and curtain guides bolted to the 
tubular post of a steel car; where space is limited, a single cur- 



March, 1913. 



AMERICAN' ENGINEER. 



159 



tain guide can he used as shown. Composition wood or steel 
lining can also he readily attached to posts and carlines, and 
lining fastened with this bolt may he easily removed for repairs 
and painting. 

The bolt is the invention of Peter M. Kling. of the Brooklyn 




Side Post Const 



Rapid Transit Company, and is being placed on the market by 
the C S. Metal & Manufacturing Company, Xew York. 



MOTOR FOR SHOP SERVICE 



A new \\'estinghouse direct current motor has been placed on 
the market and is designed for driving bending rolls, raising the 
crossrails of planers and boring mills, moving the tail-stocks of 
large lathes and similar service requiring motors with special 
torque characteristics. The special feature of this motor is a 
heavily wound compound field, most of the excitation being due 
to the series coils ; and as a result the torque increases rapidly 
as the current input increases, this being the principal require- 
ment in starting a crossrail. or taking a plate through bending 




Westinghouse Direct Current IVIotor with Special Features. 

rolls. The shunt field winding limits the no-load speed to ap- 
proximately twice the full load speed so that racing is impos- 
sible. The commutation is practically sparkless, due to the use 
of commutaling poles and carefully designed commutator and 
brushes. It is claimed that these motors require very little at- 
tention, as the lubrication is automatic and the brushes rarely 
require renewal. The frame is made of rolled steel, the shaft 
of axle steel, and the bearings are very large and are dust and oil 
proof. 



The motors arc made by the Westinghouse Electric & Manu- 
facturing Company, East Pittsburgh, Pa., and are of capacities 
from 3 to 40 horse power,*lor 230 volt direct current circuits. 



TESTING EOUIP.VIENT FOR THE 
PENNSYLV.\NL\ 

During the past year the Pennsylvania Railroad has added a 
number of new machines to the equipment of its physical testing 
laboratory. These include the largest universal screw power test- 
ing machine ever built which has a capacity of 1.000.000 lbs.; a 
large vibrating spring testing machine for testing full size locomo- 
tive springs to destruction ; a hardness tester for tires, wheels, 
etc., and an endurance tester for subjecting the specimens to 
alternating stresses under load. These machines were all de- 
signed and built by Tinius Olsen & Company, 500 Xorth Twelfth 
street. Philadelphia. Pa. 

The 1.000,000 lb. universal testing machine is of the Olsen 
standard four screw type and is adapted for full size tensile tests 
on bolsters, truck frames, car couplers, or other similar locomo- 
tive or car parts. The table is 10 ft. in length and the crosshead 




75,000 Lb. Locomotive Spring Tester. 

has a movement of 8 ft. The straining system consists of four 
screws set at 48 in. centers which operate the crosshead through 
long manganese bronze nuts,' each 25 in. in length. The operation 
is through a system of gearing from a variable speed 25 h. p. 
motor. The weighing system is of the Olsen standard type 
terminating in a dial vernier screw beam having three poises. 
Extremely accurate readings are possible even under the heaviest 
loads. The weight of the machine is over 100.000 lbs. 

The large spring tester is of 75,000 lbs. capacity and of special 
design. It is shown in the illustration. This is arranged to 
vibrate the locomotive spring to destruction under load and any 
static load up to the capacity of the machine can be weighed. 
The eccentricity for vibration can be varied from to 4 in. This 
machine is also operated by a 25 horsepower motor. 

In the hardness tester provision has been made to accom- 
modate a full size car wheel. This machine makes the test by 
the penetration of a steel ball into the material and the apparatus 



160 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



is so designed as to automatically measure tliis penetration to 
.0001 in. 

A new model White-Southern endurance tester has heen in- 
stalled. This has a direct connected motor drive and is arranged 
to test three lengths of samples. It is especially adapted for 
testing heat treated steels. The tests with this machine con- 
sist of rotating a standard shape specimen at high speed while 
under any desired load. The independent speed counters are 
automatically cut off when the specimen breaks giving a record 
of the total number of revolutions made. 



GRAPHO-METAL PACKING 



A new packing has recently been placed on the market by the 
American Piston Company, Indianapolis, Ind. It is known as 
the Grapho-Metal packing- and is a combination of a special 
soft babbitt metal and graphite. It is made up of half rings, 
as shown in the illustrations, and is especially adapted to air 
pumps, valve stems, throttle rods, etc. It is easily compressed 
by screwing the gland nut down hard after it has been applied, 
which forces it against the rod, adapting it to the position or 




condition. The pumps may be taken out of service and re- 
paired without necessarily destroying the packing, as the lye 
or acid baths usually given the pumps at such times have no 
effect on it. 

The throttle packing is made up of a number of rings, depend- 
ing upon the depth of the stuffing box, and is applied in the 
same manner as on the pump, being screwed hard up into place 
so that there will be a positive bearing on the rod. The pack- 
ing for cab fittings is made in one piece. This packing has 
also been used successfully on injector steam rams and water 
valve stems, and is being developed for use on steam pistons 
for superheater as well as for saturated engines. 

A combination piston rod shield and nut lock has been de- 
vised by the same company for use on air pumps, which, to- 
gether with the air pump packing described, comprise the air 
pump packing set. The illustrations show the shields for a 
Westinghouse cross compound pump. The large shield is shown 
open ready to be placed around the rod. It is closed and held 
in position by the bolt and nut shown. The inner sleeve is then 
raised by pressing down on the adjusting lever until it bears 
firmly on the upper and lower gland nut. The cam on the 
head of the bolt is then thrown over, firmly clamping the shield 
to the gland nuts. The necessary adjustments for making 
the locking lever effective are made with the knurled nut on 
the clamping bolt. 



Nut Lock .ind Piston Rod Shields for Westinghouse Cross 
Compound Pump. 

shape of the rod, in this way allowing for any imperfections in 
alinement. The end surfaces of the upper and lower rings 
contain a lower percentage of graphite, thus forming a sup- 
port for the packing in cases where the stuffing box clearance 
is too great; also sealing the packing into the stuffing box, and 
in this way restricting the loss to service wear only. This is 
found to be slight, owing to the lubricating qualities of the 
graphite which is always in contact with the rods. 

The air pump packing is divided into rings and is applied 



BLOWER VALVE 

As a means of reducing smoke from engines in and about 
Chicago, the Chicago & North Western has adopted the use 
of the blower valve shown in the drawing. It was designed 
by L. Loedige, engine house foreman on the North Western, 
and is made on the principle of the rotary valve, such as is 
used in engineers' air brake valves. An arm 6% in. long is 
attached to the stem of the valve and has several holes through 
it for making a proper connection. The valve is located on 
the fireman's side and by connecting a rod to the handle and 
extending it across the boiler head it may be operated by the 
engineer. A very slight turning of the valve stem will place 




Air Pump Packing. 

in the ordinary manner, care being taken to see that the gland 
nuts are firmly screwed into place. The special advantage of 
the packing in this service is that no swabs or oil cups are 
required, as the graphite will give the necessary lubrication. 
After the pump has been in operation a short time the pack- 
ing becomes polished, which reduces the friction and wear. 
Reports from roads using this packing state that it has been in 
service during the last 18 or 20 months and is still in good 




North Western. 



the valve in full operation. This valve replaces the ordinary 
globe valve and has been applied to all engines on the North 
Western in and about Chicago. It has been patented by Mr. 
Loedige, but as yet is not on the market for general sale. 



The Canadian Pacific has ordered the establislinicnt of safety 
committees throughout the company's hnes. 

The new Grand Central Terminal, New York, was opened for 
business at midnight, Saturday, February 1, 1913. 

Both houses of the Oklahoma legislature have passed a full 
crew bill. It requires all freight trains to be manned with a 
fireman, engineer and three brakemen. 

The Post Office Department reports that the number of parcels 
carried in the mails in the month of January was about 40 mil- 
lions ; and over one-tenth of these parcels were mailed in Chicago. 

A bill has been introduced in the Iowa legislature requiring 
that all railway locomotives be equipped with headlights of not 
less than 1.500 candle power, measured without the aid of a 
reflector. 

A bill has been introduced in the Texas legislature which 
designates the State railroad commission as a board of arbitra- 
tion, with power to settle disputes between the railways and 
their employees regarding wages or conditions of service. 

A bill to require all cabooses to be 24 ft. long has been intro- 
duced in the New York legislature. The bill goes into minute 
particulars, specifying the number and length of the berths to be 
provided for the men to sleep in. After July, 1920, it will be 
unlawful to use a caboose not complying with the statute. 

The Chicago & Alton has refused the demand of unions rep- 
resenting its employees at the Bloomington shops, that the work- 
ing time in the shops be placed on a basis of eight hours a day, 
and five days a week instead of six days a week, in order that 
the full force may have an opportunity to obtain employment. 

The new "Overland Limited" express of the Chicago & North 
Western, announced last year, will be put in service April 1. 
The train will run between Chicago and San Francisco in 64 
hours, and the extra fare will be $10. On the same date the 
new train of the Chicago, Milwaukee & St. Paul will be put on, 
running through in 72 hours. 



FIREMEN'S WAGE CONTROVERSY 

The eastern railroads and the committee of their firemen 
have agreed to arbitrate the firemen's demands under the Erd- 
man act. This decision followed the sending of a letter by the 
railroad's committee, on Tuesday, February 18, to the govern- 
ment conciliators, from which we quote the following paragraph : 

"At the urgent request of you as representatives of the govern- 
ment, and under the strongest protest we are able to voice, the 
managers' committee agree to arbitrate the firemen's controversy 
under the Erdman act. The managers also desire to give notice 
at this time that they shall earnestly request that the hearings 
in this arbitration be open to the public." 

Following the announceinent that an agreement had been 
reached. Judge Knapp said that the firemen's committee had 
voted to join the other classes of employees and the officers of 
the railroads in asking Congress to modify the Erdman act. The 
railroads have selected W. W. Atterbury, vice-president of the 
Pennsylvania Railroad, as their member on the board of three 
arbitrators, and the firemen's committee has named Albert Phil- 
lips, third vice-president of the firemen's brotherhood. Mr. 
Phillips was born in California and began his railway service as 
a fireman on the Sacramento division of the Southern Pacific 
fifteen years ago. He was made an engineman in 1903. For the 
last three years he has devoted his time entirely to his position 
as an officer of the brotherhood. The third arbitrator has not 
yet been decided upon. 



FATAL ACCIDENTS IN NEW YORK CITY 

Not all of the dangerous places in the world are to be found 
on the railroads, although, at times, one reading American news- 
papers might get the impression that such was the fact. No less 
than 2.712 violent deaths occurred in New York City during the 
calendar year 1912, as reported by the Board of Coroners; and 
railroad men will be interested in some of the details of this 
statement, showing the causes of the deaths. Railroads seem 
to be much more careful of people's lives than are the people 
themselves. Four hundred and seventy-four of these deaths were 
suicides ; and of the other causes in the list, some of the most 
prominent are the following: 

Accidental falls and falling ar- Overlying 33 

tides 726 Choked by food 15 

.Accidental burns 267 In subways (none in train acci- 

Submersion 229 dents) 14 

Accidentally overcome by gas... 183 E.xplosions 14 

Homicides by shooting 114 Machinery accidents 11 

Automobiles 146 Kicked by horse 10 

Horse drawn vehicles 108 Electric shocks 5 

Surface street cars, electric 62 .\ccidental cutting 4 

Surface street cars, horse drawn 10 On N. Y. C. & H. R, R. R 3 

Elevators 53 .\ccidental shooting 3 

Accidental poison 52 

The number of persons killed in automobile accidents, 146, is 
55 more than in the preceding year. Of the accidental falls, 97 
were falls from windows, and of the 97 victims 36 were under 
14 years of age. Of the 5,697 deaths reported to the coroner's 
office during the year, 149 were of persons never identified, and 
of these unidentified 64 were children. 



MEETINGS AND CONVENTIONS 

General Foremen's Assoeiation. — William Hall, secretary and 
treasurer of the International Railway General Foremen's Asso- 
ciation, has changed his address from Escanaba, Mich., to 829 
W. Broadway, Winona, Minn. Present indications are that 
the 1913 convention of this association, which is to be held July 
22-25. will be Iiy far the most successful one in the history of 
the organization. Among the more important reports which 
are being prepared are those on the maintenance of superheater 
locomotives, engine house efficiency, shop schedules, and driving 
box work. 

International Raikivy Fuel Association. — The fifth annual con- 
vention will be held at the Hotel Sherman, Chicago, May 21 
to 24. 1913. Papers will be presented on the following subjects: 
Standard Form of Contract. Covering Purchase of Railroad Fuel 
Coal ; Location, Construction, Development and Operation of a 
Bituminous Coal Mine; Sub-bituminous and Lignite Coal as 
Locomotive Fuel ; The Internal Combustion Engine as applied to 
Railroad Service: Scaling of Locomotive Boilers and Resultant 
Fuel Loss ; History of the Brick Arch in Its Relation to Loco- 
motive Operation and Fuel Economy : Modern Locomotive Coal- 
ing Station : Its Design, Construction, Operation and Main- 
tenance; A Uniform Method of Computing Locomotive Fuel 
Consumption. 

Xeze )'ork Railroad Club. — Safety on Railroads was the title 
of the paper presented by J. W. Coon, assistant to the general 
luanager, Baltimore & Ohio Railroad, at the February meeting. 
Mr. Coon explained in detail how the various safety committees 
are formed on the Baltimore & Ohio, their manner of working 
and the problems presented to them. This was the first eastern 
road to undertake a serious study of the safety problem and 
results have been most satisfactory. This work was started on 
November 1, 1911, with the appointment of a general safety 
committee of six officers selected from the dififerent departments 
and divisional committees of eight which included a shopman, 



161 



162 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



an engineer or fireman, a conductor or brakeman, a yardman, a 
station agent, a supervisor or assistant division engineer, a 
medical examiner and a division claim agent. Half of each divi- 
sion committee is changed ever\- si.x months. They make weekly 
reports, a copy of which is sent to the general committee. The 
ways in which suggestions made are follow-ed up and the problems 
the committees have had to solve were explained by the author. 
Evening meetings of the employees and their families are held 
and lecturers explain how to avoid accidents. Observation tests 
assist in alertness in avoiding accidents. 

Railroad Meeting of A. S. M. E. — The Railway Committee 
of the American Society of Mechanical Engineers has arranged 
for the discussion of the subject of steel passenger car de- 
sign in its various phases at a meeting to be held in the Engi- 
neering Societies building, New York City", on the evening of 
April 8. The first session under the direction of this committee 
was held at the annual meeting of the society in December, 
and considered the Factors Involved in the Selection of Loco- 
motives and Train Lighting. It proved so successful that it 
was decided to hold a second session, as announced above. 
The following parties have already accepted an invitation to 
discuss the various phases of the subject: Problem of Steel 
Car Design, W. F. Kiesel. Jr., assistant mechanical engineer, 
Pennsylvania Railroad; Suspension of Steel Cars, E. \V. Sum- 
mers, president. Summers Steel Car Company ; Truck for Steel 
Passenger Cars, J. A. Pilcher. mechanical engineer. Norfolk & 
Western; Provision for Electric Lighting in Steel cars, H. A. 
Currie, assistant electrical engineer. New York Central & Hud- 
son River; Provision for Electrical Equipment on Steel Motor 
Cars, F. W. Butt, assistant engineer. New York Central & Hud- 
son River; Special Ends for Steel Passenger Cars, H. M. 
Estabrook, president, Barney & Smith Car Company ; Draft 
Gears for Steel Passenger Cars, S. P. Bush. Buckeye Steel 
Castings Company ; Cast Steel Double Body Bolster and End 
Frames for Steel Cars, C. T. Westlake, chief mechanical engi- 
neer. Commonwealth Steel Company. (Jther subjects which 
will be discussed are as follows — the names of those to whom 
they have been assigned will be announced later ; Introduction 
to General Discussion of Steel Passenger Cars ; Superstruc- 
ture of Steel Cars ; Roof Structure for Steel Cars ; Interior 
Steel Finish for Steel Passenger Cars; Corrosion and Protec- 
tion of Steel Passenger Cars; Air Brakes for Heavy Steel Pas- 
senger Cars; and Special Pressed Steel Shapes for Steel Cars. 
This is the first time that there has ever been a general meet- 
ing of engineers for the discussion of this problem, and it is 
the intention to bring out the very latest developments in the 
various features of steel passenger car design. The chairman 
of the committee is E. B. Katte. chief engineer electric trac- 
tion. New York Central & Hudson River. 

XeiL' England Railroad C/n6.— "Steel Freight Cars" was the 
subject of the paper presented by Charles A. Lindstrom, chief 
engineer of the Pressed Steel Car Company at the January meet- 
ing of this club. The author briefly discussed the advantages of 
the steel car and the problems it had introduced. He outlined the 
more difficult features of design covering the center sills, body 
bolsters and the connection between the two, pointing out the 
most desirable arrangement. Illustrations were given of a num- 
ber of cars to demonstrate the best practice. The author advised 



specifications prepared on broad lines and a high grade of in- 
spection, also that repair parts should be ordered in large quan- 
tities which would not only decidedly reduce their cost but would 
also be a saving in time to the railway companj' ordering them. 
In connection with specialties, he stated that it would be to the 
best interests of the railroads to adopt no new designs of the 
ordinary type freight cars which contain constructions of the 
vital parts on which they could not obtain competing bids from 
all manufacturers. He strongly urged a greater uniformity of 
designs with the ultimate prospect of a common standard car. 
.\n engineering board created by the Master Car Builders' Asso- 
ciation and the .American Railway -Association which would pre- 
pare the designs for all cars used in interstate commerce was 
suggested as an ultimate possibility. In the discussion Frank M. 
BrinkerhofT spoke on the subject of steel passenger cars and 
urged designers to arrange all cars now being used in steam 
service so that they could, in the future, be converted for electric 
service; and in that connection the matter of weights should be 
carefully considered. F. M. Whyte, vice-president of the Hut- 
chins Car Roofing Company, spoke on the subject of box cars 
and predicted that within four or five years a wooden upper 
framing would seldom be used and that probably metal sheathing 
would also be common. He recommended the use of a flexible 
all-metal roof. Mr. Steicher, superintendent Keith Car & Man- 
ufacturing Company, stated that while structural shapes could 
be largely used to great advantage, pressed steel frames were ab- 
solutely necessary in some places if the minimum weight was to 
be obtained. This is especially so in connection with steel pas- 
senger cars. In closing the paper, Mr. Lindstrom stated that the 
repair men used in the car yards for working on wooden cars 
made the best workmen for steel car repairs. He believes that 
ultimately the joints of steel cars will be made by welding and 
there will be neither bolts nor rivets required. 



.r( or regular 
oston, Mass. 
:, Old Colony 



The follozviug list gives »ames of secretaries, dates of ii 

meetings, and places of meeting' of mechanical associations, 

AiK Brake Association. — F. M. Nellis, 53 State St., 
Convention, Jlay 6-9, 1913. St. Louis. Mo. 

American Railway Master Mechanics' Assoc. — .T. W. TayN 

building, Chicago. Convention, June 11-13, 1913, -^tl- ntic City, N. J. 

-American Railway Tool Foremen's Association. — .A. R. 1 \avis. Central of 
Georgia, Macon, Ga. 

American Society for Testing Materials. — Prof. E. Mbiburg, University 
of Pennsylvania, Philadelphia, Pa. -\nnual convent 'on, .Tune, 1913. 

-\merican Society of Mechanical Engineers. — Calvin W. Rice, 29 W. 
Thirty-ninth St., New York. Annual meeting, D' cember 3-6, Engi- 
neering Societies' Building, New York. Railroad session, Thursday 
morning, December 5. 

Car Foremen's Association of Chicago. — -\aron K''ine, 841 North Fiftieth 
Court, Chicago; 2d Monday in month, Chicago. 

International Railway Fuel -Association. — C. G. Hall, McCormick build- 
ing, Chicago. Convention. May, 1913, Chicago. 

International Railway General Foremen's -Association. — William Hall, 
Chicago & North Western, Escanaba, Mich. 

INTERN.^TIONAL RAILROAD M.^STER BlacKSMITh's ASSOCIATION. A. L. Wood- 

worth, Lima, Ohio. Convention, -August 18, 1913. Richmond, Va. 
Master Boiler Makers' -Association. — Harry D. Vought, 95 Liberty St., 

New York. Convention, May 26-29, 1913, Chicago. 
Master Car Builders' -Assochtion. — .T. W. Taylor, Old Colony building, 

Chicago. Convention, June 16-18, 1913, -Atlantic City, N. J. 
Master Car and Locomotive Painters' .Assoc of U. S. and Canada. — A. 

P. Dane, B. & M., Reading, Mass. Convention, Sept 9-12, 1913, 

Ottawa, Can. 
Railway Storekeepers' Association. — J. P. Murphy, Box C. Collinwood. 

Ohio. Convention, May 19-21, 1913, -Auditorium Hotel, Chicago, 111. 



RAILROAD CLUB MEETINGS 



Canadian 
Central . . 
New Engl: 
New York 
Richmond 
St. Louis. 
Western . 



Next 

Meeting. 



Title of Paper. 



Safety First 

Rules of Interchange 

Rules of Interchange 

Annual Electrical Night : . 

Baker Valve Gear 

Railroads and Railroading 

Locomotive Testing Plant at University of 
Illinois 



N. S. Dunlap Jas. Powell 

Committee report H. D. 'Vought 

imittee report I Wm. E. Cade, Jr. 

H. D. Vought.... 

Graham ' F. O. Robinson 

1. Orvill 



Room 13, Windsor Hotel, Montreal. 

95 Liberty St., New York. 

683 .Atlantic -Ave., Boston, Mass. 

95 Liberty St.. New York. 

C. & O. Ry., Richmond, Va. 



F. Berry B. W. Frauenthal L'nion Station, St. Louis, Mo. 
Prof. E. C. Schmidt. Jos. W. Taylor... 390 Old Colony Bldg., Chicago. 



March, 1913. 



AMERICAX ENGINEER. 



163 



Personals 



// is our desire to make these columns cover as completely 
as possible all the changes that take place in the mechanical 
departments of the railuvys of this country, and we shall greatly 
appreciate any assistance that our readers may give us in help- 
ing to bring this about. 

GENERAL 

Jos. Chidley, master mechanic of the Lake Shore & Michigan 
Southern at Collinwood, Ohio, has been appointed assistant 
superintendent of motive power of the Lake Shore & Michigan 
Southern, the Chicago, Indiana & Southern and the Indiana 
Harbor Belt, with headquarters at Cleveland, Ohio, succeeding 
S. K. Dickerson. Mr. Chidley entered the service of the Lake 
Shore & Michigan Southern March 28. 1890, as a machinist at 
Elkhart, Ind.. and in February 1892, was transferred in the same 
capacity to the Root street engine house, Chicago. In February. 
1900, he was appointed foreman machinist at Englewood. 111., 
and in December of the same year was appointed acting foreman 
at the same point. In January, 1901. he went to Elkhart as 
night foreman and in May, 1901. was appointed foreman at 
Air Line Junction. Ohio. In November, 1904, he returned to 
Elkhart as assistant master mechanic and in July, 1906, was 
appointed master mechanic at Collinwood, Ohio, the position 
he now leaves. 

WiLLi.AM Garst.\xg, superintendent of motive power of the 
Cleveland. Cincinnati. Chicago & St. Louis, the Peoria & Eastern 
and the Cincinnati Xorlhern. having re luested to be relieved 
of a portion of his duties, 
has been appointed gen- 
eral master car builder 
and S. K. Dickerson, 
formerly assistant super- 
intendent of motive 
power of the Lake Shore 
& Michigan Southern, 
has been appointed su- 
perintendent of motive 
power, both with head- 
quarters at Indianapolis. 
Ind. Mr. Garstang was 
born February 28. 1851. 
in England, and was edu- 
cated in the public 
schools. He began rail- 
way work in 1863 as a 
machinist apprentice with 
the Cleveland & Erie, 
now the Lake Shore & 
Michigan Southern, at 
Cleveland, Ohio, where 
he remained six years. He was then for 11 years machinist and 
general foreman for the Atlantic & Great Western and the 
Xew York, Pennsylvania & Ohio ; three years general foreman 
of the Cleveland & Pittsburgh division of the Pennsylvania 
Company, and five years master mechanic of the Cleveland, 
Columbus. Cincinnati & Indianapolis, now the Cleveland. Cin- 
cinnati, Chicago & St. Louis. From 1888 to April, 1893. Mr. 
Garstang was superintendent of motive power of the Chesapeake 
& Ohio, and in the latter year became superintendent of motive 
power of the Cleveland. Cincinnati. Chicago & St. Louis. 

S. K. Dickerson. assistant superintendent of motive power 
of the Lake Shore & Michigan Southern, has been appointed 
superintendent of motive power of the Cleveland, Cincinnati. 
Chicago & St. Louis, with headquarters at Indianapolis, Ind. 
Mr. Dickerson was born Januarv- 16. 1859. at Prescott. Wis., 
and entered railway service in 1880. He was a machinist with 
the Missouri, Kansas & Texas, at Parsons, Kan., to 1881 and 




Garstang. 



with the Pennssivania from 1881 to 1883 as machinist at Tyrone 
and Altoona, Pa. From 1883 to 1894 he was machinist, gang 
foreman and shop Toreman of the Norfolk & Western, at 
Roanoke, Va., and from 1894 to January, 1900, was master 
mechanic of the Radford division of that road at East Radford, 
\^a., and general foreman at Roanoke, Va. From January to 
May, 1900, he was master mechanic of the Toledo division of 
the Lake Shore & Michigan Southern and from May, 1900, to 
August, 1902. was, in addition, master mechanic of the Eastern 
and Franklin divisions. In August, 1902, he was appointed 
master mechanic of the same road at Collinwood, Ohio, and 
in 1906, was appointed assistant superintendent of motive power, 
the position he now leaves. 

H. D. Jackson has been appointed general master mechanic 
of the Alabama, Tennessee & Northern and the Tombigbee Val- 
ley, with headquarters at Panola, .\la. He is also in charge of 
the shop at Calvert, Ala. 

D. E. Leary. formerly road foreman of engines and round- 
house foreman of the Atchison, Topeka & Santa Fe.. at Fort 
Madison, Iowa, has been appointed fuel inspector with head- 
quarters at Amarillo, Texas. 

George McCormick has been appointed assistant general man- 
ager (mechanical) of the Galveston, Harrisburg & San .-\ntonio. 
the Houston & Texas Central, the Houston East & West Texas, 
the Houston & Shreveport and the Te.xas & New Orleans, and 
superintendent of motive power and machinery of Morgan's 
Louisiana and Texas Railroad and Steamship Company, and the 
Louisiana & Western, with headquarters at Houston, Tex., suc- 
ceeding J. W. Small, resigned. 

H. W. RiDGWAY' has been appointed superintendent of motive 
power and car department of the Colorado & Southern, with 
office at Denver, Col., succeeding H. C. Van Buskirk, resigned on 
account of ill health. Mr. Ridgway was born July 17, 1866, at 
Delaware Water Gap, Pa. He was educated in the common 
schools and began railway work in November, 1881, as machinist 
apprentice with the Denver & Rio Grande. From May to De- 
cember. 1887. he was successively journeyman and foreman of 
the Mexico Central at Mexico City, and then for four years was 
with the Denver & Rio Grande as a journeyman and gang fore- 
man. He returned to the Mexico Central in 1893, and until 1901, 
was foreman and master mechanic. In February of the latter 
year he went to the El Paso & Northeastern as superintendent of 
machinery, and from April, 1903, to February 1, 1904, he was 
superintendent of the contract shop. He then became super- 
intendent of shops of the Mexican Central at Aguascalientes, 
Mex,. where he remained until December 1, 1905. On Janu- 
ary 1, 1906, he was appointed master mechanic of the Colorado 
& Southern and the Atchison. Topeka & Santa Fe at Denver, 
Col., from which position he has been promoted to that of 
superintendent of motive power and car department, as above 
noted. 

N. L. Smith AN has been appointed assistant superintendent 
of motive power of the Missouri, Kansas & Texas of Texas, 
with office at Dennison, Tex. 

T. A. Su.MMERSKiLL has been appointed superintendent of 
motive power of the Central Vermont, with headquarters at 
St. Albans, Vt. 



MASTER MECHANICS AND ROAD FOREMEN OF 
ENGINES 

W. E. Anderson, master mechanic of the Colorado & Southern 
at Trinidad, Col., has been transferred to Denver, Col., as master 
mechanic of the Colorado & Southern and the Atchison. Topeka 
& Santa Fe. succeeding H. W. Ridgway. promoted. 

Henry' Blake has been appointed road foreman of engines 
of the Plains division of the .\tchison, Topeka & Santa Fe, with 
headquarters at Amarillo, Texas. 



164 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



Fr.\nk Boyd has been appuinted road foreman of cqnipnient 
of the Chicago Terminal division of tlie Rock Island lines, suc- 
ceeding R. E. Wallace, promntcd. 

F. T. Chase, whose appointment as master mechanic of the 
Missouri, Kansas & Texas Railway of Texas, with headquarters 
at Smithville, Tex., was announced in the February, 1913, issue of 
the American Engineer, was born at Atlanta, Ga., August 25, 
1862. He was educated in the common schools, and after serving 
an apprenticeship as millwright and machinist, began railway 
work in October, 1881, as a locomotive fireman on the Texas & 
Pacific. From April, 1882, to September, 1887, he was engaged 
in other business, on the latter date re-entering railway service 
as a machinist for the Missouri, Kansas & Texas of Texas. 
He was a locomotive engineer on that road for ten years from 
August, 1889, and in August, 1900, be was appointed foreman 
of machinery at Smithville, Tex., which position he held until 
his appointment as master mechanic. 

James Brattell Randall, whose appointment as master me- 
chanic of the Louisville, Henderson & St. Louis, with head- 
quarters at Cloverport, Ky., was announced in the January, 
1913, issue of the Amer- 
ican Engineer, was born 
on January 8, 1861, at 
Athens, Ohio. He re- 
ceived a college educa- 
tion, and on November 
12, 1879, began railway 
work with the Pitts- 
burgh, Fort Wayne & 
Chicago, now a part of 
the Pennsylvania Sys- 
tem, remaining w i t h 
that road for five years 
when he went to the In- 
diana, Bloomington & 
Western, now a part of 
the Cleveland, Cincin- 
nati, Chicago & St. 
Louis. He was then 
chief engineer of stations 
for four years with the 
Parkersburg Electric j, B, RandalL 

Light & Power Com- 
pany, and later for one year was in the service of the Newport 
News & Mississippi Valley. On December 11, 1891, he became 
an engineman on the Louisville, Henderson & St. Louis, and 
on September 6, 1910, was promoted to the position of assistant 
master mechanic, which position he held at the time of his recent 
appointment as master mechanic of the same road, as above 
noted. 

Frank Covalt has been appointed road foreman of equipment 
of the Oklahoma division of the Rock Island lines, succeeding 
C. S. Yeaton, promoted. 

J. M. Davis has been appointed master mechanic of the Colo- 
rado & Southern at Trinidad, Col., succeeding W. A. Anderson, 
transferred. 

W. H. Evans has been appointed district master mechanic, 
second district, British Columbia division of the Canadian Pacific, 
with headquarters at Vancouver, B. C. 

J. E. FiTZiMONS has been appointed master mechanic of the 
Central Vermont, with headquarters at St. Albans, Vt. 

H. L. Foster has been appointed road foreman of equipment 
of the Arkansas division of the Rock Island lines, with head- 
quarters at Argenta, Ark., succeeding S. T. Patterson, resigned. 

O. M. Foster, division master mechanic of the Lake Shore & 
Michigan Southern, at Elkhart, Ind., has been appointed master 




mechanic, Lake Shore division, with oftice at Collinwood, Ohio, 
succeeding Joseph Chidley, promoted. 

M. D. Franey, assistant master mechanic of the Lake Shore 
& Michigan Southern at Collinwood, Ohio, has been appointed 
master mechanic of the same road at Elkhart, Ind., succeeding 
O. I^I. P'oster, transferred. 

T. L. French has been appointed road foreman of equipment 
of the Kansas division of the Rock Island lines, with head- 
quarters at Herington, Kan., succeeding F. Connolly, promoted 

R. C. HvDE has been appointed master mechanic of the Loui- 
siana division of the Chicago, Rock Island & Pacific, with head- 
quarters at El Dorado, Ark., succeeding H. J. Osborne, re- 
signed. 

B. F. Kuhn, superintendent of shops of the Lake Shore & 
Michigan Southern at Collinwood, Ohio, has been appointed 
assistant division master mechanic at that point, succeeding 
M. D. Franey, promoted. 

C. T. McElvany has resigned as master mechanic of the Mis- 
souri, Kansas & Te.xas of Texas, at Dennison, Tex. 

R. Q. Prendergast has been appointed master mechanic of 
the Cincinnati, Hamilton & Dayton, with headquarters at In- 
dianapolis, Ind., succeeding \\'. G. Rose, resigned. 

J. W. Records has been appointed master mechanic of the 
Plains division of the Atchison, Topeka & Santa Fe, with head- 
quarters at Amarillo, Tex,, succeeding C. J. Drury, resigned. 

R. E. Wood has been appointed road foreman of equipment 
of the Colorado division of the Rock Island lines, succeeding 
J. L. Boyle, promoted. 



CAR DEPARTMENT 

J. L. Cupp has been appointed car foreman of the Rock Island 
lines, at Waurika, Okla., succeeding E. A. DoUofT, resigned. 

P. D. Galarneau, shop superintendent of the Artnour Car 
Lines at St. Louis, Mo., has been transferred in that capacity to 
Meridian, Miss., succeeding A. B. Chadwick, resigned. Mr. Galar- 
neau will also have charge of the New Orleans, La., and Mobile, 
Alabama, repair forces. 

' J. C. RoWE has been appointed shop superintendent of the 
Armour Car Lines, at South Omaha, Neb., succeeding C. H. 
Ta^'lor, transferred,. 

C. H. Taylor, shop superintendent of the .\rmour Car Lines 
at South Omaha, Neb., has been transferred in that capacity to 
St. Louis, Mo., succeeding P. D. Galarneau. 



SHOP AND ENGINE HOUSE 

J. Bruner has been appointed apprentice instructor of the 
Atchison, Topeka & Santa Fe, at Newton, Kan. 

P. I. Costella, division foreman of the Atchison, Topeka & 
Santa Fe, at Las Vegas, N. M., has been appointed general 
roundhouse foreman, with headquarters at Albuquerque, N. M. 

A. F. D.wis has been appointed assistant roundhouse foreman 
of the Rock Island lines, at Rock Island, 111., succeeding F. Maher, 
transferred. 

CoBURN Falkenstein has been appointed machine foreman of 
the Atchison, Topeka & Santa Fe, at Winslow, Ariz. 

T. F. Gaffney has been appointed division foreman of the 
Wyoming district. Northern division, of the Colorado & South- 
ern, with headquarters at Cheyenne, Wyo. 

Martin J. Gunther, erecting foreman of the El Paso shops of 
the El Paso & Southwestern, has been appointed acting general 
foreman in place of Geo. Bruchlacher, granted leave of absence 
on account of ill health. 



March, 1913. 



AMERICAN ENGINEER. 



163 



Earl G. Lowe has been appointed apprentice instructor of 
the Atchison. Topeka & Santa Fe. at Topeka, Kan., succeeding 
J. J. Heim. 

George U. McElvv. general foreman boilermaker of the Erie, 
has been appointed foreman boilermaker of the Seaboard Air 
Line at Jacksonville, Fla. 

Frank Molixe has been appointed roundhouse foreman of 
the Atchison, Topeka & Santa Fe, at Gallup, N. M. 

W. O. Morton has been appointed assistant roundhouse fore- 
man of the Rock Island lines, at Burr Oak, 111., succeeding R. 
Ostendorf, assigned to other duties. 

L. C. Nver has been appointed general foreman, locomotive 
department, of the Rock Island lines, at Cedar Rapids, Iowa, 
succeeding C. J. Drury, resigned. 

J. P. Peach has been appointed night roundhouse foreman 
of the Atchison, Topeka & Santa Fe, at Shopton, Iowa. 

Fred A. Studer has been appointed general foreman of the 
Chicago & Eastern Illinois at Yards Center, near Chicago. 

J. SuHL, roundhouse foreman of the Atchison, Topeka & Santa 
Fe. at Las Vegas, X. M., has been appointed division foreman 
at that point, succeeding P. I. Costella, promoted. 



PURCHASING AND STOREKEEPING 

Joseph J. Bennett has been appointed assistant purchasing 
agent of the Illinois Central, with headquarters at Chicago. 

George H. Jenkins has been appointed assistant to general 
purchasing agent of the Grand Trunk, with office at Montreal. 
Que. 

T. J. Lowe has been appointed fuel agent of the Canadian 
Northern and the Duluth. Winnipeg & Pacific, with headquarters 
at Winnipeg, Man. 

F. W. Mahl, assistant to director of maintenance and operation 
of the Southern Pacific, has been appointed director of purchases 
of that road and the Southern Pacific of Mexico, succeeding 
W. V. S. Thorne, resigned. 

H. W. Morris has been appointed purchasing agent of the 
Wabash Pittsburgh Terminal and the West Side Belt Railroad 
Company, with headquarters at Rook, Pa. 

J. C. Snyder has been appointed assistant purchasing agent 
of the New York Central & Hudson River, with headquarters 
at Grand Central Terminal, New York. 

The office of purchasing agent of the Texas & Pacific, here- 
tofore held by C. Ludolph. has been abolished, and hereafter 
matters pertaining to the purchasing department will be handled 
through Vice-President Freeman's office at New Orleans, La. 



Railroad Construction in the Philippines. — During the 
fiscal year ended June 30, 1912, 65 miles of new line were 
opened to traffic in the Philippine Islands, 33 miles were graded 
and track was laid on 43 miles. 

New Transandine Railw.w. — Engineers have now completed 
the plans for the new Transandine Railway the Chilean govern- 
ment intends to construct through the Maipo river valley, placing 
Santiago in direct communication with Buenos Ayres, .\rgentina, 
the journey taking only 30 hours. 

Pure Drinking Water on Trains. — The Treasury Department 
has issued an order to the effect that the drinking water on all 
trains, cars and boats used in interstate commerce must be cer- 
tified by state or municipal authorities as being incapable of con- 
veying disease. Ice which is put into drinking water must be 
taken from a safe source, duly certified, and must be washed 
with water that is safe ; and must be handled so as to prevent 
contamination. Water containers must be cleaned by scalding 
at least once a week. 



New Shops 

.•\rmour Car Lines. — ^The shops at Meridian, Miss., arc be- 
ing enlarged to accommodate a force of 300 men. The im- 
provements include new tracks, machinery and buildings, and 
the work of making the changes is in charge of P. D. Galarneau, 
shop superintendent. 

Atchison, Topeka & Santa Fe.— .\ temporary six-stall en- 
gine house is to be constructed at San Angelo, Tex. 

Boston & Maine. — A contract has been let for an addition 
to the roundhouse at Springfield, Mass. 

Canadian Pacific. — Appropriations for improvements include 
the following: In Ontario, a 6-stall addition to the roundhouse 
at Fort William; at Kenora, a 6-stall addition to the roundhouse; 
in Manitoba, a 5-stall addition to the roundhouse at Minnedosa; 
in Saskatchewan, :a 4-stall addition to the roundhouse at Areola; 
in Alberta, a 6-stall addition to the roundhouse at Alyth; a 2- 
stall addition to the roundhouse at Lacombe. 

Chicago, Rock Island & Pacific. — This company is planning 
to build new repair shops, a roundhouse and additional yards 
on the east side of the city of Des Moines, Iowa. 

Gulf, Colorado & S.\nta Fe. — This company has appropriated 
$260,000 for shop and engine house improvements. 

Houston & Shreveport. — A contract has been let for the con- 
struction of a new roundhouse at Shreveport, La. 

Michigan Central. — Extensive additions are being planned 
to the shops at Jackson, Mich., including an addition 250 
ft. long to the main shop building, a new blacksmith shop and 
a new 30-stall roundhouse. 

Missouri P.\cific. — A roundhouse and machine shop are to 
be built at Joplin, Mo. 

Missouri & North Ark.\ns.-\s. — Plans have been prepared 
for machine shops at Eureka Springs, Ark , and Harrison, Ark. 

N.^SHViLLE, Chattanooga & St. Louis. — This company is 
building a machine shop at Paducah, Ky. 



New Line for Brazil. — The government of the State of 
Minas, Brazil, has signed a contract with Col. Jose Caetano 
Pimentel for the construction and operation for SO years of a 
railway to run from the Doce river, near the Bueno Brandao 
colony, to Urucu station on the Bahia-Minas Railway. 

New Line from Shanghai to Peking. — China has opened 
her shortest cut from Shanghai, on the sea, to Peking. Early 
in December through traffic was opened from Pukow, on the 
Yangtse river (opposite Nanking) to Tientsin, and a journey 
is now possible from Shanghai to Peking tin 40 hours as against 
5 days by the previous shortest route. The only other line 
from the Yangtse to Peking is that from Hankow, about 755 
miles long. The newly opened line from Pukow to Tientsin 
is 626 miles, and that that has to be added the 73 miles from 
Tientsin to Peking and the 193 miles from Shanghai to Nan- 
king, making the total rail distance from Shanghai to Peking 
some 892 miles, which is broken only by the Yangtze river at 
Nanking. The first through trains to run over the line from 
Pukow to Tientsin left Tientsin and Pukow, respectively, on 
December 4, and two trains per week are now running from 
both places, leaving Pukow for Tientsin on Mondays and 
Fridays at 9 a. m., and arriving at Tientsin on the following 
days at 11 :07 a. m. ; and leaving Tientsin for Pukow on Wednes- 
days and Saturdays at 1 p. m., and arriving at Pukow on the 
following afternoons at 3:15 p. m. The trains are provided 
with dining cars and comfortable sleeping cars, and passengers 
may make the journey in comparative comfort. 



166 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 




Olmstead. 



Supply Trade Notes 

The H. W. Johns-Manville Company, New York, has opened 
a branch office in the Dooly block, Salt Lake City, Utah. 

C. J. Olinstead, who has been assistant manager of the West- 
inghouse Air Brake Company in the western district, has been 
appointed western manager with headquarters at Chicago. Mr. 
Olmstead was born in 
Concord, Mich., and in 
1890 entered the employ 
of the Pullman Com- 
pany at Chicago, as chief 
clerk in the manufac- 
turing and sales depart- 
ment. He remained with 
this company in various 
capacities for several 
years, leaving in April, 
1905, as assistant to the 
general manager, to be- 
come associated with the 
Westinghouse Air Brake 
Company as commercial 
representative iu the 
western district. This 
position he held until he 
was promoted to the of- 
fice of assistant western 
manager with head- 
quarters at Chicago, on 

June 1, 1912, which position he has held until Iiis promotion to 
the position of western manager. 

F. H. Allison has been appointed general purchasing agent of 
the American Vanadium Company and the Flannery Bolt 
Company. 

A. B. Chadwick, superintendent of the Armour Car Lines 
shops, at Meridian, Miss., has resigned to become superintendent 
of the Grip Nut Company's plant, at South Whitney, Ind. 

W. G. Rose, master mechanic of the Cincinnati, Hamilton & 
Dayton, at Indianapolis, Ind., has resigned to become mechanical 
superintendent of the Procter & Gamble Company, Cincinnati, 
Ohio. 

John Hoffhine, for nine years assistant chemist of the Union 
Pacific at Omaha, has accepted an appointment with the Amer- 
ican Brake Shoe & Foundry Company, with headquarters at 30 
Church street, New York. 

William N. Thornburgh has been appointed general manager 
of sales of the Standard Asphalt & Rubber Company, Chicago, 
with jurisdiction over the water-proofing, engineering, mastic 
floor and paving departments. 

Frank N. Grigg, eastern representative of the Adams & West- 
lake Company, Chicago, for the past ten years, has resigned to 
become district manager of the Standard Heat & Ventilation 
Company, Inc., New York, with office at Washington, D. C. 

Nathan B. Payne, who has been associated with Manning, 
Maxwell & Moore, Inc.. New York, for several years, has been 
appointed manager of sales of the Davis-Bournonville Company, 
manufacturers of oxy-acetylene welding and cutting apparatus, 
90 West street, New York. 

A new company, under the name of Littlefield, Fry & 
McGough, has been incorporated with offices in the Monadnock 
block, Chicago, to make electric welded joints, as licensees of 
the Lorain Steel Company, The officers are Emmet M. Fry, 
president and general manager ; S. P. McGough, vice-president, 
and Arthur S. Littlefield, secretary and treasurer. 

The O. M. Edwards Company, Syracuse. N. Y.. has been in- 



corporated with $1,000,000 conininn stock and $250,000 seven per 
cent, preferred stock to make among other things freight car 
equipments, including padlocks, valves, etc. The officers are 
as follows: President, O. M. Edwards; first vice-president, W. A. 
Le Brun ; second vice-president and assistant manager, E. W. 
Edwards ; and secretary-treasurer. J. J, Edwards. 

H. M. Perry has accepted a position with Edwin S. Woods & 
Co., Chicago, and will devote his energies to both the mechan- 
ical and sales departments. Mr. Perry has had a wide experience 
in car building, having been connected with the Flint & Pere 
Marquette, the Atchison. Topeka & Santa Fe, and the Algoma 
Central & Hudson Bay in the capacity of master car builder. 
He was also connected with the Pullman Company about 1885 
as general superintendent, and shortly thereafter with the United 
States Rolling Stock Company in the same capacity ; and at a 
later date with the ^ladison Car Coinpany as manager. Later 
he devoted about three years to e-xpert investigation on brake 
beams in service. 

Leigh Best, vice-president of the .'\merican Locomotive Com- 
pany, New York, in charge of finance, has been given full charge 
of the automobile department of this company in addition to 
his present duties. It is the purpose of the company to segre- 
gate the automobile department from the locomotive department 
so far as is practicable. Mr. Best was born at Chatham. N. Y., 
on November 4, 1867. He received a high school education and 
in 1892 entered the legal department of the New York Central 
Lines, with office in New York. Later he was made assistant 
to the president, while S. R. Callaway was president. In June, 
1901, Mr. Callaway resigned his position to become president of 
the .American Locomotive Company and brought ^Ir. Best with 
him as secretary of tliat company. Mr. Best retained that posi- 
tion until June, 1904, when he w-as made third vice-president in 
cliarge of financial, accounting, legal and corporate matters, 
which position he still holds. In future Mr. Best will divide his 
time between his present office at 30 Church street and his new 
office at 1886 Broadway. 

John Fritz, pioneer ironmaster and one of the first to introduce 
the Bessemer process in this country, died at his home in Beth- 
lehem, Pa., on Feliruary 13 at the age of 91. Mr. Fritz was born 

in Chester county. Pa., 
on August 21, 1822. He 
received his early edu- 
cation in a country 
school and became an 
apprentice in a black- 
smith shop in 1838. In 
1844 he went to a mill 
tor rolling bar iron at 
Ciiatesville, Pa., still 
serving as an appren- 
lice. .After three months 
be was made a mechanic, 
and three months later 
he was given charge of 
the industry as iron- 
master. In 1852 he was 
associated with a brother 
and two brothers-in-law 
in the establishment of a 
small foundry and ma- 
chine shop at Catasan- 
qua. and two years later 
he assisted in the construction of the Cambria Iron Works at 
Johnstown. In the same year he was made superintendent of 
that company. In 1860 he was called upon to design the plant 
of the Bethlehem Iron Company. He accepted, and when the 
plant was completed he was made superintendent and engineer. 
It was there that he helped perfect the Bessemer process, which 
was introduced in 1864. He was one of the very first to recog- 




John 



March, 1913. 



AMERICAN I'.XCIXI'.I'-.R 



167 



nizc its sifinilicaiKX', and a larKc measure of its siiccess is due to 
him. In 1886 Mr. Fritx Imilt for tlie_ Bethlehem company a plant 
for the manufacture of armor plate, which was the first plant 
of its kind in this country. He introduced processes from Eng- 
land and France for the manufacture of this product. He re- 
signed his position as president of the Bethlehem Steel Company 
in 1893 and retired from active business. Mr. I'Vitz was a vice- 
president of the American Society of Mechanical Engineers 
from 1882 to 1884, and was president in 1896. He had also been 
president of the American Institute of Mining Engineers, and 
was an honorary member of the American Society of Civil En- 
gineers. In 1893 he was awarded the Bessemer medal by the 
Iron and Steel Institute of England, and in the same year was 
elected an honorary member of that institute, one of the great- 
est honors an engineer can receive. His eightieth birthday was 
celebrated by a dinner given in his honor at the Waldorf-Astoria. 
New York, on which occasion the John Fritz gold medal for 
achievement in educational sciences in this country was founded. 
This medal is awarded annually by a committee of the American 
Society of Civil Engineers, the American Society of Mechanical 
Engineers, the American Institute of Mining Engineers and the 
American Institute of Electrical Engineers. The first medal was 
conferred upon John Fritz himself. Mr. Fritz understood thor- 
oughly every branch of the iron and steel industry, and his great 
value lay in his genius for organization, his ability to improve 
upon methods and his capacity for handling men. 

Another important addition has been made to the Westing- 
house associated companies by the incorporation of the Locomotive 
Stoker Company, which corporation will take over the patents, 

good-will and all other 
rights and interests, per- 
taining to mechanical 
stokers for locomotives, 
heretofore owned by the 
Westinghouse Air Brake 
Company. This includes 
the Street locomotive 
stoker, which has been 
so successfully developed 
under the auspices of the 
Westinghouse Air Brake 
Company, by Clement F. 
Street, who now be- 
comes vice-president and 
one of the directors of 
the Locomotive Stoker 
Company. The directors 
of the company are : H. 
H. Westinghouse, John 
F. Miller, A. L. Hum- 
phrey, W. S. Bartholo- 
mew and Clement F. 
Street. The officers of the company are as follows: W. S. 
Bartholomew, president; A. L. Humphrey, vice-president; 
Clement F. Street, vice-president ; F. L. Wassell, secretary ; P. W. 
Lander, treasurer, and J. H. Eicher, auditor. The headquarters 
of the company will be at Schenectady, N. Y., where the Street 
stokers will be manufactured as heretofore. Additional manu- 
facturing facilities have been provided to care for the rapidly 
increasing demand. The New York office of the company is at 
30 Church street, and the Chicago office, 827 Railway Exchange 
building. 

W. S. Bartholomew, recently elected president of the Loco- 
motive Stoker Company, has been in the railway supply busi- 
ness for over twenty-five years, having been for many years 
western representative of the Adams & Westlake Company, and 
later eastern manager of that company, with headquarters at 
Philadelphia. He went with the Westinghouse Air Brake Com- 
pany, as New England manager, in 1903, and became western 
manager in 1905, which position he has held to date. 




Bartholomew. 




.A. L. llumphrey, who, in addition to his many other duties, be- 
comes one of the vice-presidents of the Locomotive Stoker Com- 
pany, is well known in ^ilway and railway supply circles, having 

for ten years prior to 
1888 been apprentice, 
foreman and master me- 
chanic on the Chicago, 
Burlington & Quincy, 
Union Pacific, Southern 
Pacific and Atchison, 
I'opeka & Santa Fe rail- 
wa\s. From 1888 to 1903 
he was superintendent of 
motive power of the 
Colorado Midland, 
Cnlorado Southern and 
Chicago & .Alton rail- 
roads; 1903 to 1905, 
western manager of the 
Westinghouse Air Brake 
Company, Chicago ; 1905 
to 1909, general manager 
of the Westinghouse Air 
Brake Company, Pitts- 
burgh, and from 1909 to 
date vice-president and 
general manager of the Westinghouse Air Brake Company, which 
position he still holds. 

Clement F. Street, vice-president of the Locomotive Stoker 
Company was born near Salem, Ohio, and at the age of 18, after 
attending college for one year, entered the works of the Buckeye 

Engine Company as a 
machinist's apprentice. 
After three years he en- 
tered the drawing office 
of the same company. 
The next two years were 
spent in drawing office 
work and in erecting 
steam engines and boilers 
on the road. For two 
years after this he was 
chief draftsman for the 
Johnstown Company, 

Johnstown, Pa., and for 
the following four years, 
chief draftsman in the 
motive power depart- 
ment of the Chicago & 
St. Paul Railway with 
oflice at Milwaukee, Wis. 
In 1892 he resigned this 
position to go to the 
Railzcay and Engineering 
Review, Chicago, as mechanical editor, with which publication 
he remained for seven years, both as mechanical editor and 
manager. One year of this time, however, was spent in a trip 
around the world in the interest of the Field Columbian Museum. 
Me left the Railway and Engineering Review to go to the Dayton 
Malleable Iron Company and spent nine years in designing and 
selling railway supplies for this company, for the Wellman, 
Seaver, Morgan Company, Cleveland, Ohio, and for the West- 
inghouse Electric & Manufacturing Company, Pittsburgh, Pa. 
In 1907 he conceived his general idea of the locomotive stoker 
and arranged with the Westinghouse Air Brake Company to 
supply the necessary funds for developing it. Since that time 
he has devoted his entire time and energy to the perfection of the 
device, and during the past year has conducted a regular business 
of making and selling these stokers under the firm name of 
Clement F. Street, Inc., Schenectady, N. Y. 




Clement F. Street. 



AMERICAN ENGINEER. 



Vol. 87, No. 3. 



Catalogs 



B.'VBBiTT Met.al.— The Magnolia Metal Company, 113 Bank 
street, New York, have issued a booklet which they call "Mag- 
nolia Talking Points," and which contains information concern- 
ing babbitt metal. 

Push Button Control. — The General Electric Company, 
Schenectady, N. Y., has issued bulletin A-4070, describing the 
electrically operated remote control switch. This switch is 
especially adapted for controlling group drives in shops where 
it is desired to have instantaneous stops in various parts of the 
shop. 

Electric App.\r.\tus. — A small catalog from the Sprague 
Electric Works of the General Electric Co., New York, illus- 
trates and briefly describes some of the specialties manufactured 
at that plant. These include principally electrical equipments for 
buildings, such as generators, gasolene-electric generating sets, 
switchboards, motors, electric fans, lamps, etc. 

Pipe Unions. — A leaflet from the Jefiferson Union Company, 
Lexington, Mass., demonstrates, by means of illustrations and 
brief description, the advantages of the Jefferson unions. These 
unions are so constructed that a wrench of any width of face 
can be used and the threads are so placed that there is no 
danger of their being injured by the wrench. The pipe threads 
are made with a taper tap. 

Graphite Products. — A catalog of 104 pages devoted ex- 
clusively to Dixon graphite products is being issued by the 
Jos. Dixon Crucible Company, Jersey City, N. J. The catalog is 
most complete, is thoroughly illustrated and includes a price 
list. It covers crucibles in capacities from a few ounces to one 
thousand pounds, lubricating graphites of all kinds, graphite 
paints, graphite specialties, pencils and erasers. 

Pneumatic Tools. — Bulletin No. 124 from the Chicago Pneu- 
matic Tool Company, Fisher Building, Chicago, is devoted to 
pneumatic riveting, chipping and calking hammers. These are 
shown in a full range of sizes and capacities, and tables are 
included giving the specifications of each tool. An extract from 
an article by G. H. Hays on the care of pneumatic hammers is 
included. Bulletin No. 130 from the same company gives in- 
structions on the lubrication of pneumatic tools. 

Tool Steels and Manufacturing Costs. — A booklet is being 
issued by the Firth-Sterling Company, McKeesport, Pa., for the 
purpose of presenting and proving the statement that if a tool 
steel will increase the output of a machine one per cent., an in- 
creased cost of 50 per cent, in the price of the tool steel is 
justified. It is stated in this argument that one-sixth of a 
pound of high speed steel is used on an average 20 in. lathe each 
day. This is based on work such that the tool requires grind- 
ing five or six times a day. 

Shape Book. — The Illinois Steel Company, Chicago, III., has 
issued a leather bound book on structural shapes. The book 
is very thoroughly illustrated with detailed drawings of the 
various shapes and devices, containing the regular standard 
structural beams, as well as agricultural beams, concrete re- 
enforcement bars, pipe bands, miscellaneous mill shapes, rails, 
etc. In the back of the book there are tables containing the 
weights of different sizes of flat rolled steel, wire gages, areas 
and circumferences of circles, etc. 

Threading Machinery. — Catalog No. 21 from the Landis 
Machine Company, Inc., Waynesboro, Pa., contains 79 pages, 
and illustrates bolt threading, pipe and nipple threading, bolt 
pointing and nut tapping machinery, screw cutting, die heads 
and special threading machines. These are shown in a full 
assortment of sizes, and each is accompanied by a table of 
specifications and a list of the equipment furnished. The cata- 



log opens with a discussion of the features of the Landis die 

as compared with those of other threading tools; the reasons 

for its development and the success it has attained in actual 
practice. 

Mikados for the Chesapeake & Ohio. — Bulletin No. 1012 
from the American Locomotive Company, New York, gives 
the results that have been obtained in service with the Mikado 
locomotives built for the Chesapeake & Ohio. It is shown 
that these engines save 14 per cent, of the coal on a ton-mile 
basis as compared with consolidations. The dynamometer 
record from a test with a train of 7,590 tons is shown, and 
the capacity of the engine on various grades is given in one 
of the tables. These locomotives are of special interest, from 
the fact that their success led to a number of later and equally 
successful designs which are now in service on other roads. 

Spark Arrester. — Burton W. Mudge & Company, Chicago, 
111., have issued a four-page leaflet illustrating and describing 
the Mudge-Slater spark arrester or locomotive box front end. 
as it is sometimes called. This device was developed on the 
Chicago & North Western, for the elimination of spark throwing 
from locomotives. It takes the place of all of the usual front 
end nettings and baffle plates ; it is much more simple in its 
construction, and is much easier maintained. It forms a seal 
between the front end and the stack, permitting only those cinders 
that will pass through the meshes of the netting to escape. It 
is installed on a large number of locomotives, and has not only 
proved to be an efficient spark arrester, but also a fuel economizer. 
It is especially desirable for locomotives traversing wooded 
territories. 

Reversing Motors. — Bulletin No. A-4081 from the General 
Electric Company, Schenectady, N. Y., gives a discussion of the 
advantages of, as well as a description of the apparatus required 
in connection w-ith the use of reversing motors on planers and 
slotters. This type of reversing motor application was illus- 
trated on page 46 of the January issue of this journal. The bul- 
letin, however", gives more extensive illustrations and a more 
complete description of the details. Bulletin A-4085 from the 
same company is devoted to a complete description of battery 
charging motor-generator sets intended for use in connection 
with charging storage batteries. 

Ball Bearings on Machine Tools. — Reducing the friction of 
a bearing not only reduces the loss of power and the amount of 
lubricant required, but what is even of more importance in the 
case of a machine tool, it reduces the wear. Ball bearings largely 
reduce friction and, when they themselves do not cause an added 
source of trouble, the attendant advantages are very desirable. 
As an example of what can be accomplished with their use on a 
lathe there is quoted in a recent catalog from the Hess-Bright 
Manufacturing Company, Front street and Erie avenue, Philadel- 
phia, Pa., the case of a 14-in. Lodge & Shipley lathe used in regu- 
lar daily service, which was equipped with ball bearings on the 
spindle in 1905. This machine was put to work on alloy steel 
of great toughness and after six years' use examination showed 
the bearings to be in perfect condition and the lathe to have an 
error of only .0008 in. These bearings had received no attention 
during this time and were oiled but once a year. This catalog 
also discusses the use of bearings for various parts of different 
machine tools and illustrates suggested arrangements of the ball 
races in the diff'erent applications. 



Liquor on P.\ssenger Trains. — The legislature of Indiana 
has passed a law making it illegal for any person to drink in- 
toxicating liquors on a passenger train or car, steam or elec- 
tric, except in case of actual sickness of the person using the 
stimulant, and excepting also drinks taken in cars regularly 
licensed to sell intoxicating liquors. The penalty for violation 
of this law is from $5 to $25. 



April, 1913. 



AMERICAN. ENGINEER. 



169 



Engineer 

"The Railway Mechanical Monthly" 
(Including the Railway Age Gazelle "Shop Edition.") 

ruDLISHCD ON THE FiRST TlIURSnAY OI-' EVERY MoNTir, tiV Tin; 

sim.monsboardjMan publishing company. 

WoOLWORTH Bldc., New York, N. \'. 

CllKWGO: Transportation BIdg. CLEVELAND: Ciliztn's Hl.lg. 

LONDON: Queen Anne's Chambers, Westminster. 

KnwARD A. Si.MMoNs, President ]Ie.\ry Lee, Secretary. 

L. B. Sher»ian, Vice-President. A. E. Hooven, Business Manager. 

The address of the company is the address of the officers. 

UoY \". Wrigmt, Editor. R. E. Thayer. .4ssociate Editor. 

K. A. AvERiLL, Managing Editor. A. C. Loudon, .4ssociate Editor. 

George L. Fowler, .■issociate Editor. 

.Subscriptions, including the eight daily editions of the Railway Age 
Gazette published in June in connection with the annual conventions of 
the Master Car Builders' and American Railway Master Mechanics' asso- 
ciations, payable ia advance and postage free: 

United States, Canada and Mexico $2.00 a year 

Foreign Countries (excepting daily editions) 3.00 a year 

Single Copy 20 cents 

Entered at the Post Office at New York. N. Y., as mail matter of the 
second class. 

VTE GUAKANTEE. that of this issue 5,760 copies were printed: that of 
those 5.750 copies. 3.850 were mailed to regular paid subscribers and 125 were 
provided for counter and news companies' sales; that the total copies printed 
this year to date were 20,176 — an average of 5,044 a month. 



Volume 87, 



April, 1913. 



Number 4. 



CONTENTS 

EDITORIALS: 

Supplies that Cost Nothing? 169 

Improving Valve Gears 169 

Work of the Firemen 169 

Car Department Competition 170 

Decreasing Shop Operating Costs 170 

Locomotive Connecting Rods 170 

Another Locomotive Testing Plant 171 

New Books 172 

COMMUNICATIONS: 

Handling Sand on Locomotives 173 

Turning Driving Wheel Tires 173 

Exhibits Open in the Evening. 173 

Moving Pictures in Railway Educational Work 174 

GENERAL: 

Locomotive Connecting Rods 175 

Chrome-Vanadium Steel Wheels 181 

Transmission of Electric Power 182 

Superior European Roundhouse Facilities \%S 

Effect of Pigments on the Constants of Linseed Oil 1 89 

Standardization of the Myriawatt 190 

Baltic Type Locomotive 190 

SHOP PRACTICE: 

Smith Shop Tools 191 

Pneumatic Hammer for Boiler Shops 191 

Turning Four-Bar Crosshead Wrist Pins 192 

Shop Improvements at Burnside, 111 1 93 

A Link Grinding Machine 198 

Repairing Locomotive Driving Boxes 199 

CAR DEPARTMENT: 

Car Department Notes 203 

Removing Flat Spots from Car Wheels 204 

Growing Cost of Freight Car Repairs 205 

Fifty-Ton Low Side Gondola 207 

Steel Underframe Car for the Reading 211 

Illumination of Postal Cars 212 

NEW DEVICES: 

Locomotive Valve Gear Driven from the Crosshead 215 

Rumsey Freight Car Door 216 

Heavy Milling Machine 217 

Postal Car Lighting Fixtures 218 

Removing Scale from Arch Tubes 219 

Non-Kinking .\\r and Steam Hose 219 

Prest-O-Welder 220 

Steel Box Car Ladder 220 

NEWS DEPARTMENT: 

Notes 221 

Meetings and Conventions 221 

Personals 222 

New Shops 224 

Supply Trade Notes 224 



„ i- T-. . "Wf are not interested in fuel cconuiny ; 

Supplies I hat , , , , . 

you know our coal does not cost anything. 

The company owns the mines." How well 
Nothing ? this statement, recently made by a railroad 

iilTiccr. reijrcseiits the state of mind that exists with many 
nl'ticers and a large number of employees in regard to the value 
of railway supplies. The machinist thinks, "It makes no dif- 
ference if I ruin this reamer or milling cutter, they are made 
here in the tool room and do not cost the road anything." 
The car repair man says, "Why should I bother to pick up those 
good bolts, our bolt department turns out thousands of them 
every day." The fireman cares nothing about overloading the 
tender and putting a half ton of coal on the ground; the coal 
chute men are there anyway and it will not cost anything to 
the railroad for picking it up. And so it goes on. A coal 
shovel, a pint of valve oil, a monkey wrench or a jack are 
valuable and must be taken care of, but a steel bar pounding 
an ash pan until it leaks, or the burning up of a long 1^ in. drill 
is of no importance, as they are made at the shops and do not 
cost anything (?). 



, . _, In an attetupt to correct an undoubted. 

Improving ^ 

but generally believed to be a minor fault 

of the ordinary types of locomotive valve 
^^^■■s gears, which results from the change in 

the relative positions of the main driving axle and the cylinders, 
a designer on the Chicago, Peoria & St. Louis has very mate- 
rially increased a much more serious difficulty by practically 
doubling the weight of the gear. This design is illustrated and 
described in this issue, and it will be seen that in the effort 
to obtain a rigidly supported source of motion for an ordinary 
Walschaert gear, a number of very heavy parts have been added. 
The advisability of attempting any great refinement in the steam 
distribution of a locomotive is doubtful, especially where the 
ordinary reverse lever is employed. The conditions of opera- 
tion are so constantly varying that in order to obtain the benefit 
of a thoroughly accurate valve gear giving an ideal steam dis- 
tribution, it is necessary to make frequent small adjustments 
in the location of the point of cut-off. The full advantage of 
a refinement of this kind is entirely impossible with a reverse 
lever, and it is doubtful if it would actually be made even with 
a screw reverse gear. The experience of valve gear manufac- 
turers and designers of locomotives has always led to the same 
conclusion, i. c, extreme accuracy in valve events or in steam 
distribution is not possible or even advisable. The successful 
valve gears have been those which presented a simplicity of 
arrangement, a low cost of maintenance and ease of inspection. 
On the other hand, a reduction in the weight of a valve gear 
is of decided importance. It is quite probable that when the 
design throughout is refined as it will be in the future, and 
advantage is taken of the high quality materials that are avail- 
able, even the present valve gears will seem large and cumber- 
some. Any effort toward increasing the weight of the valve 
gear without an undoubted corresponding advantage is a move 
in the wrong direction. 



Work 
of the 



At one of the sessions of the Arbitration 
Board which is hearing arguments in con- 
nection with the demand of the locomotive 
Firemen firemen for increased wages, D. F. Craw- 

ford, general superintendent of motive power of the Pennsyl- 
vania Lines West, presented some interesting statistics based on 
actual observation of the amount of time spent by a fireman in 
manual labor. These observations covered a large number of 
trips, including both stoker and non-stoker locomotives running 
on various divisions of the Pennsylvania Railroad. The average 
for non-stoker locomotives weighing over 200,000 lbs. shows that 
the fireman is actually engaged in supplying coal to the firebox 
about IS per cent, of the total time of the trip. He is shaking 
the grates, hooking the fire or shoveling down coal about 5 per 



170 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



-cent, of the time (this feature varies considerable on different 
runs), is engaged in other manual labor about 6 per cent, of the 
time and is idle, so far as performing manual labor is concerned, 
about 71 per cent of the time. On a stoker locomotive weighing 
over 200.000 lbs. he is engaged in supplying coal to the firebo.x 
with a shovel about 2 per cent.' of the time, shaking grates, hook- 
ing fire, etc., about S per cent, of the time, performing other 
manual labor about 2 per cent., and is idle about 91 per cent, of 
the time. At the same time Mr. Crawford presented some statis- 
tics in connection with the increase in weight, tractive effort and 
coal consumption of locomotives. This was based on information 
from 40 railways. It shows that during the past three years the 
tractive effort has increased on an average of less than 7 per 
cent., the weight on drivers slightly over 7 per cent, and the coal 
consumed per locomotive mile 3.2 per cent. The wages of the 
firemen have increased 6 per cent, in the same length of time. 
For a twelve-year period from 1900 to 1912 these statistics show 
that on freight locomotives, the tractive eft'ort has increased on 
an average of 52 per cent., the weight on drivers 46i4 per cent., 
pounds of coal consumed per locomotive mile 47 per cent., while 
the wages have increased 59 per cent. 



votes for the second place ; Messrs. Fentress and Alden each 
received one vote for the second place. 



P Eight papers were submitted in the car de- 

partment competition which closed Febru- 
Department ^^^ ^- j^^^^ ^^^^^^ ^^^ ;„ jypg_ 5^^ jj^^j 

Competition t),g judges might not be prejudiced in any 

way against those which were sent in in longhand and were not 
as easy to read as if typewritten, and were forwarded to nine 
judges, including five car department officers and four mechan- 
ical engineers who are noted because of the car designs which 
they have developed. The papers were numbered and each judge 
was requested to advise which number, in his opinion, should 
receive first prize, and which the second. The first prize of $50 
was awarded to F. F. Gaines, superintendent of motive power 
of the Central of Georgia, for his article on "The Growing Cost 
of Freight Car Maintenance and the Remedy," which appears 
elsewhere in this issue. The second prize was awarded to L. W. 
Wallace, assistant professor of car and locomotive design at 
Purdue University, for an article describing the method of de- 
signing a steel gondola car. An article by R. W. Schulze, gen- 
eral foreman car department of the Gulf, Colorado & Santa Fe 
at Cleburne, Tex., pushed Prof. Wallace's article hard for the 
second place. All of the articles possess merit and all have been 
accepted for publication, and checks are being mailed to the au- 
thors. The other competitors, with the titles of their papers, are 
as follows : C. L. Alden, foreman car repairs. New York Cen- 
tral & Hudson River, West Albany, N. Y., on Freight Car 
Troubles ; Frank J. Borer, department foreman. Central of New 
Jersey. Elizabethport, N. J., on Defective .■\pplications of Brake 
Apparatus; C. L. Bundy, general foreman, Delaware, Lacka- 
wanna & Western, Kingsland, N. J., on Freight Car Design ; H. S. 
Fentress, foreman car department, Norfolk Southern, Berkley, 
Va., on Box Car Construction as Viewed by a Repairer ; and 
H. E. Parsons. Berwick, Pa., on Tank Car Design. 

The judges were F. W. Brazier, superintendent rolling stock 
of the New York Central & Hudson River; J. M. Borrowdale, 
superintendent car department of the Illinois Central ; R. W. 
Burnett, general master car builder of the Canadian Pacific; J. C. 
Fritts, master car builder of the Delaware, Lackawanna & West- 
ern; J. H. Gimpel, general foreman car department of the Frisco 
Lines ; W. F. Keisel, Jr.. assistant mechanical engineer of the 
Pennsylvania ; John A. Pilcher, mechanical engineer of the Nor- 
folk & W-estern ; W. P. Richardson, Tnechanical engineer of the 
Pittsburgh & Lake Erie; and C. A; Seley, mechanical engineer 
of the Rock Island Lines. 

Six of the judges awarded the first prize to Mr. Gaines, one 
to Mr. Wallace, one to Mr. Alden, and one to Mr. Bundy. In 
addition to receiving one vote for the first place. Mr. ^^"allace 
received four for the second place; Mr. Schulze received three 



Decreasing Shop "''" excellent example of what may be 
done economically to reduce the operating 
pera ing costs of old shops is shown in the 

^°*'* changes that have been made at the Burn- 

side shops of the Illinois Central, a description of which 
is given in another part of this issue. In this case a number of 
stationary engines were distributed throughout the plant to pro- 
vide power for the various shops. These were supplied with 
Steam from a main boiler plant, necessitating long steam lines, 
and also required high class labor for their operation. In cold 
weather it was found impossible to meet the steam demands 
with the boiler equipment at hand, and as a result several loco- 
motives were pressed into service which provided the steam at 
a very high cost. By careful study and investigation it was 
found that it would be cheaper to discontinue the use of the 
individual engines, have one main engine room for the generation 
of electricity, and to generally electrify the shops. The results 
clearly show how money may be saved by bringing a plant up to 
date. The boiler plant has been rearranged so that a saving of 
about 50 per cent, in its operating cost has been effected, and by 
the addition of generators and some 150 to 175 motors the total 
cost of operation has been reduced, so that it will pay an annual 
return on the money invested to make these changes. 

In many cases the very word "electrify" carries with it the 
feeling of additional costs for seemingly luxurious means of 
shop operation, but it has been proved in cases of this kind that 
the added expenditure is money well invested. This phase of 
shop operation should be carefully considered where unsatisfac- 
tory results are being obtained in the shop operation, for if 
carefully considered, and as carefully applied, there would be 
no more remunerative returns than this class of betterment 
work. There is no other method of power so susceptible of be- 
ing expanded as the electrified shop, and there certainly is no 
more convenient service, especially where both the alternating 
and direct current are available. It is generally acknowledged 
that these two classes of power are quite essential, and in many 
cases where one only is directly provided it has been found 
expedient to install a motor generator set to provide the other. 

The installation of low pressure turbines to use the exhaust 
steam from the main engines was adopted after a careful study 
of the possibilities of the economy in heating the plant with ex- 
haust steam as against low pressure steam. The work is a 
credit to the mechanical department of the Illinois Central and 
bespeaks the value of maintaining a sub-department under the 
control of a competent shop engineer who devotes his whole time 
to the important problem of shop operation. 



, ,. The breaking of a locomotive main or 

Locomotive . , . . . 

side rod is an infrequent occurrence, but 
nnec ing when it does occur the accident usually 

•^•"^s happens when the locomotive is in motion 

and most generally at high speeds. The fact that there are not 
more accidents of this kind speaks well for the ability of the 
designers, particularly those of the locomotive builders, for it 
is there that most of the rods are designed. A committee of the 
Master Mechanics' Association presented an excellent and quite 
complete report on the subject of main and side rods at the 1911 
and 1912 conventions, which included a number of formulas, 
among them being those used at the Baldwin Locomotive \\'orks, 
In this issue H. A. F. Campbell, who is largely responsible for 
the development of the standards of the Baldwin Locomotive 
Works in this particular, presents a complete explanation and 
discussion of these formulas and includes many tables, some of 
which give results of experiments that have not been heretofore 
published, while others are constants and ratios that will be 
found verv convenient. 



April, 1913. 



AMERICAN ENGINEER. 



171 



When rods do break it is very frequently found that the fault 
lies not witli the design but with the material. Most American 
railways use open hearth steel having an ultimate tensile strength 
of 80,000 lbs. per sq. in. and the maximum working stress allowed 
should not be greater than 10,000 lbs. per sq. in. It has been 
found that even under the most rigid inspection, flaws in the 
steel will sometimes remain undetected and the rod will eventually 
break although the design was correct in every particular. This 
is especially true with I-section rods which are milled from a 
solid bar. In some cases return has been made to the rectangular 
section because of this difficulty while in others the rod is being 
forged to the I-section. Alloy steels, particularly those containing 
vanadium, are now also being used to some extent. It is evident 
that even after the rod is designed and has a size and shape that 
is properly suited for the conditions, its strength is by no means 
assured and the kind of material, methods of manufacture and 
ability of the inspectors need an equal or greater attention. 

The question is frequently asked, "Why are main and side rods 
on European locomotives so much lighter than those on American 
locomotives?" Mr. Campbell presents data which shows that they 
actually are not lighter when the amount of work as performed 
by each rod is considered. Many of the European locomotives 
are of the four cylinder type and most of them have very short 
rods. This, taken in connection with the cross section selected 
by most of the foreign designers, makes the rods look decidedly 
lighter, but actually they are not, when compared on the basis 
of pounds of load carried to each pound of rod. 



Another 
Locomotive 



It would be impossible to estimate the 
value of the results to the railroads of 



the world, that have come from the loco- 
Testing Plant motive testing plants at Purdue University, 
the St. Louis World's Fair and at Altoona. A scientific in- 
vestigation of many features of design or operation of a loco- 
motive is largely dependent upon results of tests that can be 
made only on a testing plant. Road tests are of great im- 
portance and give results wjiich cannot be obtained by a test- 
ing plant, but, on the other hand, the testing plant furnishes 
data that cannot be reliably procured from any kind of a road 
test. It is only on the testing plant that all the conditions can 
be controlled so as to obtain reliable information on the effect 
of varying a single condition. The value of testing plant work 
is particularly evident in connection with the investigation of 
all questions relating to boiler and firebox performance and the 
action of steam in the cylinders. 

A new and much larger locomotive testing plant will be put 
in operation at the University of Illinois during the current 
month. Its general arrangement and prominent features were 
described by Prof. E. C. Schmidt in a paper presented at the 
March meeting of the Western Railway Club. This plant 
will be decidedly larger than any in existence and is arranged 
to permit the testing of articulated locomotives of the largest 
size. The dynamometer will permit measuring draw-bar pulls 
up to 125.000 lbs., and the bed plate of the plant is of sufficient 
length to allow the installing of the largest locomotive now in 
use. It thus appears that it will soon be possible to obtain re- 
liable information on some of the problems peculiar to the 
articulated type of locomotive of large size, concerning which 
there is now considerable doubt. In a general way the new 
testing plant is very similar to the one owned by the Pennsyl- 
vania Railroad and the one at Purdue University. The carry- 
ing wheels and their supports have the same general arrange- 
ment and provision has been made for the use of two diam- 
eters of supporting wheels, a feature of considerable importance 
for a plant that is expected to make tests at both high and low 
speeds. The Alden friction brake used on all of these plants 
for absorbing the power does not operate satisfactorily at very 
low speeds, while on the other hand difficulty may be incurred 
with the bearings and with the control of the water pressure on 
the brakes at very high speeds. In the new plant supporting 



wheels either 52 in. or 12 in. in diameter may be used. At a 
speed of the locomotive drivers corresponding to 10 miles an 
hour the smaller wheels will have a speed of about 65 revolu- 
tions a minute. The larger wheels will have a speed of about 
420 revolutions a minute at a locomotive speed corresponding 
to 90 miles an hour. 

The dynamometer is of the same general type, but of much 
larger capacity than the one at Purdue, and employs the graph- 
ical recording of the pressure of oil in a closed chamber for 
obtaining the record of the draw-bar pull. This differs from 
the Pennsylvania dynamometer, which does not employ a liquid 
medium, but is arranged to give a pen movement of 8 in. from 
the maximum draw-bar movement of .04 in. by a system of 
levers and the torsion of a steel rod. It has a maximum 
capacity of 80,000 lbs. pull. 

There has never been an entirely satisfactory method evolved 
for procuring accurate information as to the amount of fuel 
lost through the locomotive stack in the form of sparks and 
cinders. At Altoona various plans and arrangements have been 
tried, resulting finally in the building of an inclosed superstruc- 
ture on top of the testing plant inclosure and providing vents 
for the gradual escape of smoke and gases at such points that 
there would be no direct draft to carry away the lighter cinders. 
This method, while it gave fairly accurate returns, has not 
been altogether satisfactory. Arrangements for collecting the 
cinders and gases from a certain known proportion of the stack 
area by means of an apparatus which could be swung to diiTer- 
ent positions on top of the stack has also been employed by Dr. 
Goss, but was not considered suitable for the testing plant. 
Therefore in the new plant a new and somewhat elaborate 
arrangement has been installed for collecting the solid matter 
in the exhaust. In view of the fact that the testing plant is 
located in close proximity to other university buildings at 
Urbana. it was desirable to have a stack of sufficient height 
to prevent the fumes from being offensive to the immediate 
neighborhood, and for this purpose it was determined to have 
it at least 80 ft. high. This requirement offered a solution for 
the spark collecting problem, and the plant as built has a 
separator at the base of a brick stack 8 ft. in diameter and 81 
ft. high located at the rear of the laboratory. The steam and 
gases as discharged from the locomotive pass through a steel 
elbow which carries them up and over to the center of the 
building, where they are received in a horizontal duct of large 
size running through the center of the roof trusses. A suction 
fan at the end of this duct in the rear of the building draws 
the gases through it and discharges them through another flue 
to the separator in the base of the stack. This separator re- 
quires the incoming gases to assume a circular movement and 
to pass downward around an internal sleeve and then upward 
through the sleeve to the top of the stack. It is probable that 
most of the heavier cinders will be deposited in the horizontal 
duct, and traps are provided for removing them. The lighter 
ones passing through the fan will be thrown outward against 
the walls of the separating chamber by the circular movement 
of the gas stream and will fall to the hopper at the bottom, 
where they may be drawn off and weighed. The fan has a 
runner 6 ft. in diameter, and at maximum speed will pass 
140.000 cu. ft. of gas a minute. The elbow from the horizontal 
duct to the locomotive stack is of steel, and it is expected that 
it will need frequent renewal. The other parts of the system, 
with the exception of the fan, are made of an asbestos board 
which will resist corrosion. A reinforced concrete reservoir of 
100.000 gal. capacit}'. will be built, and the water for the brakes 
will be drawn from this and returned to it so that none of it 
will be wasted with the exception of that used for feed water 
for the locomotive. It is not the plan of the University to own 
a locomotive for use on this testing plant. The facilities will be 
available for use in testing new designs or arrangements, and it 
is expected that the railways and locomotive builders will fur- 
nish the locomotives to be tested. 



172 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



NEW BOOKS 



COMM UNICATIONS 



H'unn Genrin^. By Hugh Kerr Thomas. Bound in cloth, 86 pages, 6 in. 
.\ 9 in. Illustrated. Published by the McGraw-Hill Book Co., 239 
West 39 street, New York. Price $1.50. 

The literature on the subject of worm gearing is extremely 
meager, and it is believed that in this book, for the first time, 
this comparatively little understood branch of applied me- 
chanics is exhaustively treated. A complete analysis of the 
principles of design is given, and throughout the subject is 
handled in an analytical and practical manner, diagrams, curves 
and formula being extensively used. The application of worm 
gearing as a differential driving gear on automobiles and for 
reduction gears in connection with steam turbines on ships is 
given special attention. 



HANDLING SAND ON LOCOMOTIVES 



Clwracteristics and Liiintatiom of the Scries Transformer. By H. R. Wood- 
row and A. R. Anderson. Bulletin No. 61 from the Engineering 
Experiment Station, Urbana, 111. Bound in paper. Illustrated, 45 
pages, 6 in. X 9 in. Published by the University of Illinois, W. F. M. 
Goss, Director of the Engineering Experiment Station, Urbana, 111. 
Copies free. 

In determining the action of electric circuits of high voltage, 
or of heavy current, it is often desirable to connect instru- 
ments in a circuit which is arranged to carry a current bearing 
a known ratio to the current of the main circuit. These con- 
ditions are made by the use of a series or "current" trans- 
former and this bulletin presents the results of a theoretical 
study of such transformers, and sets forth the conditions affect- 
ing the ratio of secondary to primary current and the phase 
angle between them. It demonstrates the inadequacy of the 
series transformer, especially when constructed with an iron 
core, for the recording of transient phenomena. 



Practical Locomotive Operating. By Clarence Roberts, Assistant Road 
Foreman of Engines, Pennsylvania Railroad, and Russell M. Smith, 
Air Brake Instructor, Pennsylvania Railroad. Bound in cloth, 292. 
pages, 6 in. x 8;^ in. 92 illustrations and 5 inserts. Published by 
J. B. Lippincott Company, Philadelphia, Pa. Price %2. 

This book is intended for the use of locomotive engineers and 
firemen, its specialty being the running, firing and care of loco- 
motives in service. No attempt has been made to go into the 
questions of design and shop repairs, and where formulas are 
used they are given as briefly as possible, without any involved 
mathematics. No attempt has been made to describe the air 
brake system or its operation, the authors leaving that subject 
to those books which are devoted entirely to it, and no descrip- 
tion of appliances which are in experimental use only, is in- 
cluded in the book. 

Part one deals with horse power, tractive effort, train re- 
sistance and locomotive efficiency. Part two takes up the sys- 
tems of locomotive classification most in use and gives illus- 
trations of prevailing types, with tables of dimensions and 
characteristics. Part three is devoted to useful notes and tables, 
and deals briefly with such subjects as physics, mechanics and 
chemistry. Part four considers steam and its properties, satu- 
rated and superheated. Part five deals with boilers and related 
devices while part six covers the subject of lubrication. Part 
seven takes up cylinders, valves and valve gears. Part eight 
deals with the running and firing of locomotives, part nine with 
disorders and breakdowns, and part ten with parts and appli- 
ances, such as injectors, lubricators, etc. Part eleven is de- 
voted to qualifications and responsibilities and deals with oper- 
ating conditions, selection of engineers and firemen, etc., and 
concludes with a series of questions on the locomotive. Part 
twelve gives a summary of the federal laws pertaining to loco- 
motives. The law pertaining to boilers is dealt with in eight 
pages, and the more important requirements of the safety ap- 
pliance law are given. The book is well printed and the illus- 
trations clear. 



Yeadon, Pa., December 27, 1912. 
To THE Editor of the American Engineer : 

In traveling over some of the leading railway lines of the 
East, the writer has been somewhat unfavorably impressed with 
the evident lack of proper care on the part of those whose duty 
it is to supply sand to the sandboxes of locomotives. In nu- 
merous instances quantities of sand which had been spilled in 
filling were allowed to remain on top of the boiler casing and 
on the running boards, from which points the vibration of the 
engine naturally caused it to silt downwards into the guides, 
valve gears, and beyond a doubt even into the axle boxes, espe- 
cially those of the forward drivers and the truck; while the 
winds of nature, uniting with those caused by the swift motion 
of the engine itself, blew portions of it into the mechanism of 
passing engines. 

It inight be pertinent to ask whether even a very small portion 
of sand so out of place does not frequently cause unneces- 
sary cutting of machinery and consequent earlier call for repair 
than would be the case from the unavoidable injuries from dust 
arising from the permanent way or cinders falling from the loco- 
motives ; or it might be a question whether the additional time 
consumed by the laborers in using greater care in filling sand, 
and the additional time lost by the engines from service while 
such care was being observed, would amount to more than the 
cost of repairs resulting from the present practice. 

In one or two instances noted, one that of a passenger loco- 
motive, the lids of the sandboxes were also rnissing, thus afford- 
ing easy ingress to rain, or to water which might pass out with 
the exhaust in case a boiler was allowed to become too full, or 
evidenced a slight tendency to foam: and this entrance of water 
would of course result in packed sand, with probable delay of 
trains in consequence. 

The position of the sandboxes in English practice has always 
appealed to me. both from the standpoint of convenience in han- 
dling and from the aesthetic, as its absence from the top of the 
boiler greatly improves the appearance of the engine and also 
dispenses with one obstacle to the engineman's clear view of 
the line. With the present large boilers the English position 
would certainly be an aid to those supplying the boxes with 
sand in many ways, even though two bo.xes must necessarily 
be attended to on each engine. 

Of course I know that the position on the top of the boiler 
is largely favored on the continent of Europe, and one might 
say exclusively by locomotive builders of the United States, 
chiefly I believe, because of a claim that the sand becomes 
moister in the boxes placed under the running boards, and conse- 
quently gives trouble from packing, but travel over most of the 
leading lines of the British Isles has failed to show me trouble 
on those roads from this cause, hence it may be inferred that 
when such trouble does arise it is possibly in a great measure 
owing to quality of sand used and to imperfect drying. 

During 1861 the Pennsylvania Railroad Company had six 
freight locomotives, four passenger and several tank engines, 
fitted with sandboxes under the running boards and retained 
them in that position for four or five years ; and again in 1881 
commenced to use the same position for the sandboxes of its 
famous Class K engines, afterward known as D6 in the new 
classification, and after that time all passenger locomotives built 
by the company except a few known as class D2a (old B.A), 
were built with sandboxes under the running boards until 1892, 
at which time there w'ere several hundred engines so equipped 
in service on the main and subsidiary lines. After 1892 the top 
of the boiler was chosen as the company's standard position and 
as the engines came in for repairs the underhung sandboxes 
were removed and single ones placed on the tops of the boilers. 



April, 1913. 



AMERICAN ENGINEER. 



173 



In the early 70s. some one at the .Mtoona shops fitted a freight 
locomotive with lour small steam pipes leading to the front and 
rear of the drivers on each side of tlie engine, and so arranged 
them that a jet of steam could be blown directly under tlie wheels 
instead of sand when greater adhesion was desired. This de- 
vice worked quite well, but objection w'as made to it on the 
ground that the moisture of the steam left the rails in a con- 
dition which caused following engines to slip unnecessarily, and 
after ([uite a prolonged trial the device was taken off. 

Numerous illustrations made from photographs still in exist- 
ence of engines built from the designs of Mr. Milholland for the 
Philadelphia & Reading during the "fifties" show- these engines 
equipped with sandboxes under the running boards, and this 
position must still have been in use on that road as late as 1866, 
as an experimental engine built at Lancaster in the latter part 
of 1866 for the Pennsylvania was constructed in every par- 
ticular from Reading drawings, and has its sandboxes under the 
running boards. 

In 1874 the Pennsylvania arranged one of its 4-6-0 Baldwin 
freight engines as a "condensing" tank engine for street serv- 
ice in Pittsburgh, Pa., and sent it out without sandboxes as it 
was believed that its great weight (for those days) of 94,600 lbs., 
caused by the super-imposed tank, would give it sufficient ad- 
hesion under any condition of rail, "but the sequel soon proved 
the fallacy of the idea, and sandboxes to be hung under the 
running boards were prepared under a rush order. 

C. H. C.\RUTHERS 



TURNING DRIVING WHEEL TIRES 



Chi«g.i, III., March 7, 1913. 

To THE Editor of the American Engineer : 

Here is a report of a driving wheel tire turning test which 
was performed at Chicago shops of the Chicago & North West- 
ern, February 25. 1913. under the supervision of John Murrin, 
superintendent of shops. This test was undertaken to ascertain 
the number of pairs of wheels it was possible to do in one nine- 
hour day, taking the wlieels as they came, on one machine. It 
will be found to compare favorably with the one published in 
the February issue of the American Engineer on page 62. 



year on Monday evening, June 16. If it is found that advantage 
is taken of the opportunity this year (as the expressions of our 
correspondence clearly indicate it will be) it is planned to ex- 
tend the practice to include several evenings at the 1914 con- 
ventions. — Editor. ] 

I am very strongly in favor of the plan. Many times I have 
wandered around by myself at night at the pier looking over the 
exhibits, without the aid of light or anyone to explain them 
to me, and I feel sure that there are a number of others who are 
in the same predicament as myself; that is, we have so many 
meetings in the day time that we have little or no time left to 
go over the exhibits. — Superintendent of Motive Power. 

I doubt whether the exhibits would be of more value to me 
if kept open during the evening. — Assistant Mechanical Engineer. 

I heartily approve of the suggestion as I find that in the lim- 
ited time frequently allowed at the convention, not sufficient time 
has been found during the day to make as careful examination of 
exhibits as desired. — Mechanical Engineer. 

I think it might be desirable to give the matter a trial, if it is 
entirely agreeable to the exhibitors. — General Superintendent of 
Motive Power. 

I am of the opinion that possibly it would be advisable to have 
the exhibits open on two evenings. — Superintendent of Rolling 
Stock. 

I am of the opinion that it would be a good thing to have 
the exhibits open possibly for two nights during each conven- 
tion. — Superintendent of Motive Power. 

The suggestion appeals to me personally. I have always felt 
that there was not sufficient opportunity to make an examination 
of exhibits commensurate with the e.xpense the people went to 
in having them placed. — General Superintendent of Motii'e 
PoKer. 

I favor the idea of keeping the exhibits on the pier open for 
a part of the evenings during the conventions. — General Super- 
intendent of Motive Power. 

I think a large number of railroad men would avail them- 
selves of the opportunity to examine exhibits during the evening, 
and it seems to me that this plan would be worthy' of a trial — 
Mechanical Engineer. 

My experience has been, that it is impossible for me to go over 



1 

Diameter wheel, finished, in 61 

Diameter wheel, rough, in 61 -^ 

Floor to chuck, minutes 9 

Turning, minutes 28 

Machine to floor, minutes 4 

Total time, floor to floor, minutes 41 

Cutting speeds, ft. per minute \ ,„*° 



19 



6IH 61^ 



62/2 



5 
62^ 



14 to IS to 15 to 14 to 



15 to 15 to 



60 J4 



59^ 

eoyi 



15 to 15 to 15 to 15 



S97A 
60 J4 



The feed was H in. per revolution. Fifteen wheels were turned 
in 8 hrs. 28 mins. The average cutting time for each pair of 
wheels is 24.33 min., and from floor to floor 33.86 min. The 
quickest time for a single pair of wheels was 25 min. The test 
was made on a 90 in. heavj'-duty Niles-Bement-Pond wheel 
lathe driven by a 50 h. p., d. c. General Electric motor. 

E. H. Morey, 

Shop Demonstrator, Chicago & North Western. 



EXHIBITS OPEN IN THE EVENING 

[Following the receipt of the letter from "Railroader," which 
was published on page 116 of the March issue, we addressed a 
communication to a small, selected list of railway and supply 
men who have been regular attendants at the Atlantic City 
conventions for a number of years, asking their opinion of the 
proposed plan. Practically all repHed and a large majority were 
strongly in favor of having the exhibits held open at least part 
of the evenings during the convention. Extracts from a number 
of the answers received are given below. As we go to press, 
announcement is made that the exhibits will be held open this 



the full lines of exhibits under the present plan, but it does not 

seem to me that evening sessions would help very much. — Super- 
visor Motive Po'wer and Macliinery. 

I am not thoroughly convinced that if the exhibits were open 
in the evening, they would be very largely attended, but 
believe it would be worth trying out for this year. — Assistant 
General Superintendent Motive Power. 

I believe it is the proper thing to do, but it will be somewhat 
of a hardship on the exhibitors. — Assistant Sut<erintendcnt Mo- 
tive Power and Machinery. 

I think it is a good idea to keep the exhibits open at least 
every other evening during the convention. — Master Mechanic. 

Such action would also tend to keep the convention people 
more together on the pier in the evening, and for one I should 
like to see it tried. — General Mechanical Superintendent. 

Personally, I should like very much to see the exhibits open 
during the evening, as I find there are a number of them I have 
to pass over quickly. — Superintendent of Motive Power and Roll- 
ing Stock. 

I believe that having the exhibits held open during the evenings 
would result not onlv advantageouslv to the manufacturers, but 



174 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



to the members of the association. — Assistant General Manager. 

In the writer's opinion it would be advisable to have the e.x- 
hibits open for one evening during each convention. — Engineer of 
Tests. 

I believe it would be beneficial to both the railroad men and 
supply men to hold the exhibits open to inspection during the 
evenings. Personally I should be very glad to take advantage 
of this opportunity, as I have found in the past that my time 
during the afternoon has been very limited, and while I have 
started off systematically to take in the exhibits, I have found it 
impossible to cover them as I should like to, because of the lim- 
ited time at my disposal. — Mechanical Engineer. 

I would, no doubt, avail myself one or two evenings of the 
advantage of having the exhibits open at night, and I believe 
that for those who come down but for a short time, this 
would be a desirable change. However, for the person who goes 
yearly to the convention and spends a week at Atlantic City, I 
do not see that this is necessary, as the new things which come 
up from year to year are very few and a great many of the 
exhibits represent the same thing every year. — Engineer of Tests. 

I see no object in holding the exhibits open in the evening at 
the convention, and furthermore I do not see that members 
can be criticized if they devote the evening to relaxation. I 
consider it absolutely absurd to discuss tlie advisability of 
avoiding any period of relaxation at these conventions, while 
the enormous waste of time in spreading a convention of this 
kind over two weeks in place of one is neglected. — Assistant to 
Vice-President. 

I am in favor of having the exhibits accessible during the 
evening, and one or more representatives of the exhibitors in 
attendance to meet those attending the convention who care 
to visit the exhibit during the evening. I do not believe it 
advisable to have the machinery in operation. If the exhibits 
are open during the evening I think the general public should 
not be admitted. — Exhibitor. 

We think it would be a good policy to have the exhibits open 
in the evenings, especially on a minor scale, so that people who 
do not have an opportunity at other times could see them. — 
Machine Tool Manufacturer. 

I have often wondered that there was not more made of the 
exhibits at night, as the people could stand around and chat 
just as well at the exhibits as they do in the big hotels. — 
Mechanical Engineer. 

It should be remembered that in many cases, these affairs 
are the only vacations that master car builders, master me- 
chanics and superintendents of motive power get, and if they 
cannot be trusted to attend the conventions and conduct them- 
selves in a manner which will uphold the dignity of them- 
selves, their positions, and the companies they represent, they 
should be kept at home, rather than be herded together on the 
pier in the evening, and at such other times as they may not 
be actually engaged in discussing subjects which the writer has 
had served up to him broiled for breakfast, warmed over for 
lunch, and cold for dinner for about a quarter of a century. 
Any master mechanic or master car builder who performs his 
duties in the manner expected of him is kept down to his 
work very closely for nearly every day in the year, and a 
little recreation once in a while will not be injurious to him, 
but will be of much benefit to the company that employs him, 
and personally, I believe that efforts should be directed toward 
discouraging well meaning but unwise people from offering 
what I consider nothing more or less than an insult to the 
body of men in charge of the mechanical departments of the 
railroads in this country, whose standard of excellence, dig- 
nity and honesty are as high as those of any other railroad offi- 
cial organization in existence. — Sufterintcndcnt of Motive Power. 

I believe this is a good suggestion and we shall be glad 
to do our share of whatever is necessary to carry it out. — 
President of Large Supply Company. 

I believe it will be an excellent idea if it can be arranged 



one evening during each convention, — Representative of Regu- 
lar Exhibitor. 

MOVING PICTURES IN RAILWAY EDUCATIONAL 
WORK 

Savannah, Ga., March 4, 1913. 

To THE Editor of the American Engineer: 

I have noted with interest the article in the February issue of 
the American Engineer on the subject of "Moving Pictures in 
Railway Educational Work," and believe that your readers will 
be interested in knowing what the Central of Georgia's educa- 
tional bureau is doing along this line. 

The moving pictures referred to in the February number were 
taken on the Centra! of Georgia, under the direct supervision oi 
D. C. Buell, of the Union Pacific, who is also chief of our educa- 
tional bureau ; and these pictures are therefore of particular in- 
terest to our employees, because of their strictly local character. 
The majority of our locomotive firemen are negroes, and a large 
percentage of them are not well enough educated to benefit by 
our educational courses. In order that these negro firemen may 
also receive benefits from our educational work, we adopted the 
plan of "showing" them the proper and improper methods of 
doing their work. It was with this as the prime object in view 
that the moving pictures were made. However, it has developed 
that these pictures are interesting and instructive to the white 
firemen, and also to the engineers. At one of our lectures at 
Macon, Ga., one of our oldest engineers remarked after the lec- 
ture that he had learned how to fire — that he never knew before. 
Several of the engineers and firemen have attended these lectures 
from three to five times, although there was no change in the 
lectures. 

In addition to the moving pictures showing proper and im- 
proper methods of firing locomotives, we have gone a little fur- 
ther and included a lecture on train rules, and one on lost and 
damaged freight. We have selected the most important train 
rules ; at least, the rules which have caused the men and the com- 
pany the most trouble, and while the lecturer is talking about 
any particular rule, the rule itself is projected on the screen. 
We had lantern slides made of several photographs taken to 
show violations of certain rules and dangerous practices of 
trainmen. For instance, a photograph was shown of a blue flag 
properly placed to protect car men ; one of a flagman who had 
failed to carry out Rule 99; another of a brakeman asleep at the 
switch; another showing a man riding on a brake wheel; and 
other photographs showing cars being kicked over road cross- 
ings ; a man riding a brakebeam ; kicking a coupler with the foot ; 
adjusting the lock pin with the fingers; and last, but not least, 
a specially designed slide showing ALWAYS SAFETY FIRST. 

We find that most of the trainmen are anxious to have these 
rules explained to them, and we believe that the method we have 
adopted has enabled us not only to reach a larger number, but 
to hold the interest and create a more lasting impression than we 
could have done with the ordinary lecture, or with any instruc- 
tion matter we could have furnished. 

Our lecture on lost and damaged freight was for the benefit 
of the agency forces and the local freight crews and the yard 
men. We had pictures showing the actual condition in which 
freight was received at destination, clearly indicating that it had 
been either improperly loaded or roughly handled by the train 
crew, sometimes both. These photographs were actual photo- 
graphs taken by certain of our agents who had previously been 
furnished with kodaks for the purpose. 

We have just completed a tour of the system, stopping only 
at the principal terminal points, and have lectured to 1,200 em- 
ployees, including about 800 in train service, 200 in agencies, and 
200 classified as miscellaneous. We have had comparatively little 
difficulty in getting the men to attend the lectures. 

D. C. Boy, 

Assistant Chief Educational Bureau. 



Locomotive Connecting Rods 

Formulas and Constants Used by The Baldwin 
Locomotive Works Presented and Discussed 

BY H. A. F. CAMPBELL. 



The Master Mechanics' Committee of 1910 and 1911 on con- 
necting rods, presented to the association an admirable and 
very complete report, that included the methods used by many 
railroads and some of the locomotive builders. The author 
proposes here to supplement that report by presenting more 
fully the standard method of figuring sizes and shapes of con- 
necting rods used by the Baldwin Locomotive Works. 

The loads and the resultant stresses on a set of connecting 
rods are many and varied. Possibly no two engineers would 
agree exactly on what loads to consider, much less on what their 
magnitude might be. The following formulas and tables are 
presented in their simplest form and can be easily understood 
and used. Furthermore they have been applied to the design 
of many connecting rods now running in the United States and 
foreign countries. 

MAIN RODS. 

(1) Rod as a strut in compression (locomotive just starting). 



Length L 



Least radius of gyratii 
= 8,000 lbs. per sq. in. 



(Between 100 and 160.) 



P = Load on main rod. (See Table I below.) 
A = Least area of any section of the rod in the length L. 
1- = Radius of gyration. (For rectangular sections see Tabic VIII.)' 

8,000 lbs. per sq. in. = safe allowable working strength as a 
strut when L -^ r is between 100 and 160 (see Table II giving 
the tests on full sized rods made by Prof. Lanza at the Massa- 
chusetts Institute of Technology). 

Table I — Load P on Main Rods. 

2 cyl. simple Area cyl. X full boiler pres. (See Table IV.) 

4 cyl. balanced comp. \ P'S** P''"- ^°^^' = ^''<==' ^}^'^ P''^^- <=>■,'• X 5^ ''<'!!«■■ Pr", 
( Low pres. rods, = area low pres. cyl X Yz boiler pres. 

Mallet compo 



J High p: 
' ( Low pres. 
.3 cWt 
C = 



area high pres. cyl. X C. 
area low pres. cyl. X Ci. 
rs) X dia. drivers 

(See Table V.) 



2 cyl. cross conip...*\ri 



(Diam. 


H. P 


cyl.) = 


X 


str 


oke 


.3 (Wt. 


n drivers) X 


dia 


. d 


ivers 


(Diam. 


L. P. 


cyl.) = 


X 


str 


Dice 


low pres 


cyl. 


X K. 








.3 (Wt. on driv 


ers) X 


dia 


. dt 


ivers 



(Diam. L. P. cyl.)= X stroke 



(See Table V.) 



(See Table V.) 



(2) Rod as a beam loaded uniformly by centrifugal force 
and compression or tension due to piston load (locomotive 
traveling at high speed). 

.28 A V= 1= C P 

Fiber stress per sq. in. =; f -|- fi = ■ -(- 

16grR A 

Fiber stress per sq. in. f + fi not to exceed 10,000 lbs. per sq. 



Table II — Connecting Rod Tests (Full Size Rods). mass.\chusetts institute of technology. 

Series I Section Tests Made in 1904.— Full-sized I Rods. 





St radius 




Tensile Strer 


gth. 


Compressive Strength. 


Lea 




Elastic 


Elongatio.1 


Ultimate Working stre 


Length, 


of 


Ultimate. 


limit. 


in 8 in. 


fiber stress. factor of 4 


center to center. gyration. 


Lbs. per 


Lbs. per 


Per Cent. 


Lbs. per Lbs. per 






sq. m. 


sq. in. 




sq. in. sq. in. 


89 Ji in. 


8939 


80,280 


37,730 


25.8 


38,700 9,700 


98ft in. 


8939 


78,830 


45,650 


20.8 


40,600 10.150 


107^ in. 


8939 


77,840 


43,900 


20.4 


39,300 9,825 


111^ in. 


8939 


79,270 


47,560 


22.3 


35,400 8,850 


116A in. 


8939 


79,250 


45,820 




39,300 9,850 


120H in. 


8939 


81,660 


49,440 


24.1 


39,300 9,850 


125i4 in. 


8939 


79,690 


39,590 


24.4 


38,000 9,520 


134A in. 


8939 


78,650 


39,470 


21.0 


37,400 9,300 






Constant section 
length variec 



Series II Section Tests Made in 1906. — Full-sized I Rods. 









Tens 


le Strength. 




Compressive 


Strength. 








' 






' 


Ultimate 


Working 






1 


Length, 




Elastic 


Klc 


ngatior 


fiber 


strength. 






Rod. 


— 


center 


Ultimate. 


limit. 


1 


nSin. 


stress. 


factor 4. 








r 


to center 


Lbs. per 


Lbs. per 


Per Cent 


Lbs. per 


Lbs. per 












sq. in. 


sq. in. 






sq. in. 


sq. in. 


A 


B 


1 b... 


129.6 in 


127^4 in 
rZTii in 


69,290 


26.310 




29 


29,410 


7.353 


5',^ in. 


6 5/16 


2 b... 


. 130.1 in 


72,140 


24,340 




25.8 


26.420 


6,605 


5 7/32 in. 


6^^ in. 


3 b... 


. 129.6 in 


127JJ in 
I27« in 


72.500 


27.380 




28.2 


31,600 


7,900 


5 31/32 in 


7/8 in. 


4 b... 


129.4 in 


68,170 


25,720 




30.2 


26,400 


6,600 


5 31/32 in 


7!-^ in. 


5 b... 


. 130.4 in 


127^ in 


74,740 


30.500 




25.4 


32,390 


8,097 


5 31/32 in 


7 5/32 


6 b... 


. 129.4 in 


inVi in 


75,600 


26,750 




24.6 


28,750 


7,190 


6 7/32 in. 


7 15/16 




7/16 in. 


11/16 in. 


13/32 in 


11/16 in. 


Yi in. 


11/16 in. 


5/16 in. 


11/16 in. 


y* in. 


11/16 in. 


5/16 in. 


11/16 in. 



Series II Section Tests Made in 1906. — Full-sized I Rods. 



Length 
of span. 

132^ 

133 in 
Ul'A 

134 in 
136.8 
142"^ 

1221^ 
96.5 



Elastic Elongation Rupture. 

Ultimate. limit. in 5 in. Lbs. 

Lbs. per Lbs. per Per Cent, per sq. ir 
sq. in. sq. in. 

.... 44,120 

76.000 31.110 22.4 49,990 

67,970 25,750 28.6 44,180 

65,420 32,190 29.0 41,210 

75.250 28.160 22.6 41,440 

30,000 25.2 45,130 

in 8 in. 

90,550 41.620 15.6 86,670 



175 



176 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 




in. at a speed equal to the diameter of the drivers in inches. 
k_ ^L 

^— '*" -X 

"'*' Secfion /l-B. 

5 
Maxinnini wliip action at a section — L from the crosshead 

9 
pin — section -AB 

A = .\rea of section A B in square inches. 

V = Linear velocity of the crank pin in feet per second. 

(If the speed is taken as, "diameter speed," i. e., if a 62 in. 
diameter driver, 62 miles an hour; 84 in. diameter driver, 84 
miles an hour, etc., then V = 1.466 X stroke in inches [see 
Table XI] j. 

1 = Length of rod center to center in inches, 
g ^ Gravity = 32.16. 

r = Radius of the crank in feet. (See Table^ XL) 
R = Resistance of section A B about a.xis X X. 
C = Per cent, of full boiler pres. due to speed and cut off and the effect 

of various heating surfaces. (See Diagram IIL) 
P = Area of piston times the full boiler pressure. (See Table IV.) 

A 
For — of rectangular sections see Table X. 
R 




I /Irea 9. 6 
">i 3fyk I. 

-± I I 

Mill or plane out a constant width h and taper the flanges. 
The section shown in style 2 is preferred to style 1 for main 
rods. Flanges less than J4 >"■ thick should not be used. 

SIDE RODS. 

(1) The rod as a strut in compression. 

The loading on each side rod, to be used for the ma.ximum 
compression loads on the rods, and the loads on the rod stubs 
and strength of side rod wrist pins are given in per cent, of the 
main rod load, P in Diagram VI. 

These resultant loads can only be obtained at starting, and 
include a factor for shock, due to worn pins and brasses, un- 
even tramming of the rods, uneven alinement of the wheels, 
slipping of one wheel and transferring its load to another and 
catching the wheels on sand when slipping. These forces are 
hard to determine, and have been included in one general fac- 
tor. This same loading on the side rods would be obtained if 



a factor of adhesion of about .4 were used. This may seem high, 
but experience has shown that this loading on side rods in 
conjunction with the method of figuring the strength as given 

i^Fii/f Boiler Pressure 



'f 




































f or, 








































































^ 80 


:^ 




5==^ 


y 


























.. jJ 






N\ 


\ 


\ 
























t ^ 


k ■'- 




^\\\\ ^ 


\ 






















3 - 


\ 






\\\ \ V 


S 






















II 








V\\ 


\ \ 


\ 




\ 


























\\ 




\ 


\ 




N 


















Sli^ 


J so 






y 




\ 






\ 


























\ 




s^ 


s 


\ 




K 
















S'^ 












\ \ 


s 




s 




^ 












R# 


\ 






V 


s \ 


\ 


S 










.^ 










" 1 












s\ 


\' 




\, 




■ — 




■ 










^ 










\ 


\^ 


k, '~ 


■^ 








k..^ 




' — 





















V 


^ 


^ 




^ 








^ 


-= 


=; 




t 
















— ; 




_j^ 




, 


9 


r 10 




















-^ 




:=r: 




=: 


■^^ 


^ 




J 




























■ — 1 


— = 


6 


^ 




































10 ZO 30 40 SO 60 70 80 

Speed in Mifes /fe/- Hour. 

Diagram III — Mean Effective Pressure in the Cylinders. 

here does not give a greater margin of safety than is necessary. 
The least sectional area of the rod is first tested as a strut 
(locomotive starting). 

(a) If the rod section is I use a working strength of 8,0(X) 

L 
ll)s. per sq. in. when — is between 100 and 160. 
r 

(b) If the section is rectangular the working strength is taken 



Table V — Piston 



Loads for Low Pressu 
Pressures, Pounds. 



-. 60 
18,850 
20,782 
22,808 
24,929 
27,143 
29,400 
31,900 
34,400 
36.950 
39,600 
42,400 
45,300 
48,300 
51.300 
54,500 
57,700 
61,000 
64.500 
68,100 
71,700 
75,500 
79,200 
83.100 



70 
21,991 
24,245 
26,609 
29,083 
31,667 
34,300 
37,200 
40,150 
43,100 
46,200 
49,500 
52,800 
56,300 
59,860 
63,550 
67,350 
71,240 
75,300 
79,400 
83,600 
87,900 
92,400 
97,000 



75 
23,600 
26,000 
28,500 
31,120 
33,900 
36,800 
39.800 
43,000 
46,200 
49,500 
53,000 
56,600 
60.300 
64,100 
68,100 
72,200 
76,300 
80,700 

■85,100 
89.500 
94.200 
99,000 

104,000 



25,133 
27,709 
30,411 
33,238 
36,191 
39.200 
42,500 
45,900 
49,300 
52,800 
56,600 
60,400 
64,300 
68,400 
72,700 
77,000 
81,400 
86,000 
90,700 
95,500 
100,500 
105,600 
111.000 



85 
26,700 
29,400 
32,300 
35,300 
38,400 
41,650 
45,100 
48,600 
52,300 
56,100 
60,100 
64,200 
68,300 
72,700 
77,200 
81,800 
86,500 
91,400 
96,400 
101,500 
107,000 
112,000 
117,500 



90 
28,274 
31,173 
34,212 
37,393 
40,715 
44,100 
47,800 
51,600 
55,400 
59,400 
63.600 
68,000 
72,400 
77,000 
81,700 
86.600 
91,600 
96,800 
102,000 
107,500 
113,000 
118,500 
125,000 



29,850 
32,800 
36,100 
39,400 
42,900 
46,500 
50.400 
54,400 
58,500 
62,700 
67,200 
71,700 
76,400 
81,200 
86,200 
91,400 
96.700 
102,500 
108,000 
113,500 
119,500 
125,500 
132.500 



100 
31,416 
34,636 
38,013 
41,548 
45,239 
49,090 
53,090 
57,300 
61,600 
66,000 
70,700 
75,500 
80,400 
85,500 
90,800 
96,200 
101,790 
107,500 
113,400 
119,500 
125,600 
132,000 
138,500 



Table IV — Piston Loads (P). 

AREA OF CYLINDER X FULL BOILER PRESSURE. 

Boiler Pressure, Pounds. 



of 
Cylinder. 


130 


140 
2,749 
3,958 
5,>387 
7,036 
8,905 
10,995 
13,304 
15,834 
18,582 
21,552 
24,739 
28,148 
31,777 
35,626 
39,694 
43,981 
48,490 
53,218 
58,167 
63,335 


150 
2.945 
4,240 
5,772 
7,539 
9,541 
11,781 
14,254 
16.965 
19,909 
23,091 
26,506 
30,159 
34.047 
38,170 
42,529 
47,124 
51.954 
57,019 
62,322 
67,858 


160 
3,142 
4,523 
6,157 
8,042 
10,178 
12,566 
15,205 
18,096 
21,237 
24,630 
28,274 
32,170 
36,317 
40.715 
45,365 
50,266 
55,418 
60,821 
66,477 
72,382 


170 
3,338 
4,806 
6,542 
8,544 
10,813 
13,352 
16,155 
19,277 
22,564 
26,170 
30,040 
34,180 
38,587 
43,259 
48,200 
53,407 
58,881 
64,622 
70,632 
76,906 


180 
3,534 
5,089 
6,926 
9,047 
11,450 
14.137 
17,105 
20.358 
23,891 
27,709 
31,807 
36,191 
40,856 
45,804 
51,035 
56,549 
62,345 
68,423 
74.786 
81,430 


185 

3,630 

5,240 

7,120 

9,300 

11,770 

14.520 

17,570 

20,900 

24,600 

28,500 

32,700 

37,200 

42,000 

47,000 

52,300 

58,100 

64.000 

70,300 

76,900 

83.700 

90,800 

98.200 

106,000 

114,000 

122,100 

130,800 


190 

3,731 

5,372 

7,311 

9,549 

13.086 

14,992 

18,055 

21,489 

25,218 

29,248 

33,574 

38.201 

43,126 

48,349 

53,870 

59,690 

65,808 

72,224 

78,941 

85,954 

93,200 

101,000 

108,600 

117,000 

125,500 

134,300 


200 

3,927 

5,655 

7,696 

10,053 

12,722 

15,708 

19,005 

22,620 

26,545 

30,788 

35,341 ■ 

40,212 

45,396 

50,894 

56,706 

62,832 

69,272 

76.026 

83,096 

90,478 

98,100 

106,200 

114,600 

123,200 

132,100 

141,400 


205 

4,020 

5,800 

7,900 

10,300 

13,040 

16,100 

19,470 

23,100 

27,270 

31,600 

36,200 

41,200 

46,500 

52,100 

58,000 

64,400 

70.900 

77,900 

85,200 

92,800 

100,600 

108,800 

117,400 

126,200 

135,400 

145,000 


210 

4,123 

5,938 

8,082 

10,556 

13,358 

16,493 

19,957 

23,751 

27,874 

32,327 

37,110 

42,223 

47,666 

53,339 

59,541 

65,974 

72,736 

79,828 

87,250 

95,002 

103,000 

115,000 

120,600 

129,300 

139,000 

148,400 


220 
4,330 






6,221 




5,002 


8,467 


8 in . 


6 534 




9 in 


8 269 




10 in 


10,210 




11 in 


12,354 






14,703 






17,255 






20,012 




15 in 


22,972 




16 in 


26,138 




17 in 


29,507 






33.081 






36,859 




20 in 


40,841 




21 in 


45,027 




22 in 


49.414 


91,405 
99,526 
108,000 








58,811 


25 in 




26 in 




126,000 
135,500 
145,200 
155,000 














30 in 





ArRiL, 1913. 



AMERICAN ENGINEER. 



177 



from Table VIII. (Based on tests made by the Pencoyd Iron 
Works.) 

Next test the rods as a beam loaded uniformly by centrifugal 
force and compression or tension due to the piston load 
(Diagram \ll). 

I'lbcr stress per square inch := f = fi — 

8 g r R A 

f + fi should not exceed 10,000 lbs. per sq. in. at "diameter 
speed." 




I'or side rods over 90 in. center to center use an I section. 





When C is 13 in. in diameter and over increase h to T as 
shown above. 



-S/y/c /\h.Z. ytrsa 7.Z-5 



The many and various stresses will be withstood better 
by the section shown as style 2, than by that desig- 
nated as style 1. 

Don't use flanges less than 54 in. thick. 

WRIST PINS AND CROSSHEAD PINS. 

The sizes of wrist and crosshead pins are fixed by the 
amount of wearing surface necessary, and by the limits of the 
fiber stresses produced by the loads on the rods. 



80% P 



80% P 



70%P 



60°/oP 



30% P 



ioO°/oP 90%P eo°/^P SO%P 80%P 80%P 

Diagram VI — Loading of Side Rods for Strength of Rods and Stubs. Locomotive Developing its iVIaximum Tractive Effort 

1. — Diameter of the Pin for Strength. 



SO%P 

at Starting. 



When C is less than 13 in. in diameter make the rod section 
style as given below. 



ih 




The following rules are important and should be carefully 
followed : 

h shall be at least J^ H : better % H. 
Use large radii as shown. 




P = Load on the main rod. (See Tables I, IV, V.) 
Pi = Load on the side rods. (See Table VI.) 
L = Distance as shown. 

R 1= Resistance of the pin for bending at D, pin wor 
Table XII.) 
Assume no support from side rods for calculations ( 
f 1= Allowable working fiber stress; 

= 18,000 lbs. per sq. in. for open-hearth steel; 

cP 



'A in. (See 
I the main pin. 



SO%cP 



SO%cP 



33% cP 



33% cP 



33% cP 



6e°/ocP 



ZS%cP SO'/ocP ' ZS%cP ' ZO%cP 40%cP 40%cP SO%cP 

Diagram VII — Loading of Side Rods Due to Reduced Main Rod Load C P (Diagram III). Locomotive Travelling at High Speed. 

If possible have no side sets in the rods. = '5,000 lbs. per sq. in. for wrought iron; 

Use the style of jaws as shown. 



= 15,000 lbs. per sq. 
PX L 



Keep the overhang, L, as short as possible. I^ 

Unless the side rods are over 90 in. center to center use 2. — Size of Pins for Wearing Pressure. — The wearmg surface 

a rectangular section deep and thin. and size are based on a load P as given in Table I. 



178 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



Wearing pressure per sq. in. strap stubs with keys = 1,600 
to 1.800 lbs. 

Wearing pressure per sq. in. solid end stubs, no key = 1,000 
to 1,200 lbs. 



Table \"III — Kectangc 



Compression. 



(Tests made by Pencoyd Iron Works.) 



100 
110 
120 
130 



Working 
comp. strength. 
Pounds 
per sq. in. 
21,900 
15,400 
13,500 
12,600 
11,700 
10,800 
10,000 

9.260 

8,550 

8,070 

7,590 

7,000 



Factor of 

safety of 

ult. strength. 



190 
200 
210 
220 
230 
240 



Working 

jmp. strength. 

Pounds 

per sq. in. 

6,410 

5,950 

5,500 

4,980 

4,460 

3,960 

3,580 

3,180 

2,880 

2,640 

2,410 



Factor of 

safety of 

ult. strength. 



Table IX — Radius of Gyration 



Rectangular Sections in Terms of 



Least 
side. 
Vz 
H 
A 
H 
H 

a 



Radius of 
gyration. 
.1443 
.1805 
.1625 
.198 
.217 
.234 
.253 
.270 
.289 
.307 
.325 



Radius of 

gyration. 

.343 



.415 
.433 
.451 
.470 
.487 



Radius of 
gyration. 
.542 
.560 
.578 
.596 
.614 
.632 
.650 
.668 
.686 



Radius of 
gyration. 
.740 
.758 
.776 
.795 
812 
831 



Table X — Rectangular Rods in Motion. 



Resistance of Sectii 



2'4 

2'A 

2J4 

3 

3'A 



R 
3.000 
2.666 
2.400 
2.181 
2.000 
1.846 



3 'A 

m 



A'A 
A'A 



R 

1.714 
1.600 
1.500 
1.411 
1.333 



SVa 



1.143 
1.091 
1.043 



6K' 
6H 



1.000 
0.96 
0.925 



-Value of V-, 16 g r, 8 
at a Velocity Equa 



16gr 
214.4 
257.3 
300.1 
343.0 
385.0 
428.7 
471.7 
514.5 
535.9 



215.0 

309.5 

421.3 

550.3 

696.7 

869.4 

1,040.0 

1,238.0 

1,343.0 



107.2 
128.6 
150.0 
171.5 
197.5 
214.3 
235.8 
257.2 
267.9 



FOR Different Length of 
o "Diameter Speed." 
Stroke. 

In. 16 gr V= 

546.6 



25/,. 
26... 
27... 



557.1 
578.8 
600.0 
621.5 
643.2 
664.2 
686.0 
7J8.9 



1,400.0 
1,453.0 
1,567.0 
1,685.0 
1,808.0 
1,934.0 
2.066.0 
2,201.0 
2.485.0 



289.4 
300.0 
310.7 
321.6 



Table XII — Moment of Rest: 



>JCE OF Circular Sections 
Diam. 



2'A. 
2H. 



Moment. 
.. .1917 
. . .2552 
.. .3313 
. . .4213 
. . .5262 
. . .6472 
. . .7854 
. . .9423 
..1.1182 
..1.3152 
..1.534 
..1.7758 
..2.0417 
..2.3333 
..2.6507 
..2.9962 



354. . 
3H-- 
3'A.. 
3H-- 
3H-- 
3%.. 
4 .. 
4'/i.. 



Moment. 
..3.3702 
..3.7742 
..4.2093 
..4.6765 
..5.1772 
..5.7124 
..6.2832 
..6.8924 
..7.5365 
..8.2212 
..8.9463 
..9.7126 
.10.512 
.11.375 
.12.272 
.13.215 



6^ 



Moment. 
...14.206 
...15.247 
...16.334 
...17.474 
...18.664 
...19,908 
...21.206 
...22.559 
...23.968 
...25.436 
...26.962 
,...28.547 
,...30.194 

31.902 

33.764 

. . . .35.510 



■J'A. 
734. 



S'A. 
8H. 



Moment. 
..37.412 
..39.381 
..41.418 
..43.523 
..45.699 
..47.947 
..50.266 
..52.659 
..55.127 
..57.671 
..60.292 
..62.991 



iVi 65.770 

SVs 68.629 

9 71.569 



Wearing pressure per sq. in. crosshead stubs and knuckles ^ 
4,500 to S.SOO lbs. 

The wearing surface is the projected area of the brass. 

STR.\P STUBS. 

For wrought steel straps : 

Working stress, direct tension ^ 10,000 lbs. per sq. in. 

Table XIII — Proportions of P Used on the Different Pins. 



Class of Engine 

2 Coupled 

3 Coupled 

4 Coupled 

5 Coupled 



Main 
Pin. 

/jP 
HP 
^P 



HP 



End 


Knuckle 


Pins. 


Pins. 


V, P 




'A H 


.7P 


M P 


.6P 


HP 


.5P 



Working stress, direct tension through keyways = 8,000 lbs. 
per sq. in. 

Working stress, bending =^ 14,000 lbs. per sq. in. (main rods). 

Table XIV — Carrying Capacity of Wrought Steel Bolts in She.\r 

AT 9,000 Lbs. per Sq. In. 

2 in. Doulile Shear. 3 in. Double Shear. 



Bolts, 
'A- 



Strength. 

7,070 lbs. 

11,040 lbs. 

15,900 lbs. 

21.600 lbs. 

28,300 lbs. 

35,800 lbs. 

44,180 lbs. 

53,450 lbs. 

63,600 lbs. 

74,500 lbs. 

86,500 lbs. 

99,500 lbs. 

2" 113,000 lbs. 



Bolts. Strength. 

H 16,550 lbs. 

H 23,850 lbs. 

Vs 32,470 lbs. 

1 42,400 lbs. 

Us 53,680 lbs. 

i'4 66,250 lbs. 

In 80,180 lbs. 

I'A 95,400 lbs. 

l.>i 111,500 lbs. 

\^ 129,900 lbs. 

n/s 149,000 lbs. 

2 170,000 lbs. 



Working stress, bending = 20,000 lbs. per sq. in. (side rods). 
Shear on steel stub bolts = 9.000 lbs. per sq. in. (See 
Table XIV.) 

SOLID END STUBS, MAIN OR SIDE .\ND SOLID END J.\W STUBS. 

Direct tension at sectioii a-a and c-c under maximum loads (as 
already given) must not exceed 6,000 lbs. per sq. in. at any sec- 
tion of the strap. 

The straps or eye must also be tested for bending, using P 
and the per cent, of P as already given. 

Main rods at section d. No. 2. 

P X 1 X 6 

16 X b X h' 
Main rod at section b, No. 3, 

P X 1 X 6 



f ::; 14,000 



12XbXh= 2xbXh 

Side rods at section d, Nos. 1 and 4, 
% P X 1 X 6 

f = 20.000 = 

16 X b X h= 

At a section c-c, through an oil cup or set screw, it is better 
to have 25 per cent, more area than at section a. 

In No. 4 the main part of the strap at section a-a is subjected 
to a bending action. Any method of figuring this bending is- 
rather unsatisfactory. It is, therefore, better to try to elim- 
inate the cause of this bending action. To some extent this 
can be done by increasing the depth of the rod at T and using 
large fillets 20 in. to 40 in. radius as already shown in Nos. 1 
and 2. The purpose "f this method of design is to reduce too- 




nidih-b 

No. I. 



tVidlh - b 

No. 3. 
Solid End Stubs, Main or Side and Solid End Jaw Stubs. 




No. 4. 



April, 1913. 



AMERICAN ENGINEER. 



179 



sharp a change in the direction of the load as it goes across 
the top or bottom of the strap. If this is done the strap can 
be checked for its required area on the direct tension basis 
alone, using, as already stated, a working stress of 6,000 lbs. 
per sq. in. It must be carefully noted that the required area 







Table 


XV 


.— 


DiMEXSioNS OF Solid H 


SD 


Br 


ASSES. 






Brasses for Solid £nd Sfubs. 1 






n yi' ci^^4** 


( 






\ 


^@'EJ 


^ ^.. 


3 (g:j IMP 




Diam. 


'^^ ^,i/T7. A~~ -^-Kaam. 


Cntsshead 


End Sfubs 


,/»». 3f^bs 


Ja^Pins \ 


/ 


A b!c 


A IK 


'o/'A 


T^A 




0/ 


A 






Siel 


/ 


'k' 


17 


?i| 


41 ^' 


^7j^l 


J 


%• 




4' 


/i' 




T 


T 


'I' 


%' 


-' ?' 


4'i' 


■7i\l§ 


4' 


s- 

8 ! 


<9 


// 




1 


4' 


4 


z' 


z 


S'l' 


-3' 1'; 7/1 /J" 


ji'/'^ i4 4' 




li 


V 


4 


4' 


8 'B 8 


4 4'; 


T% 'h'\ 


fiji'' .-si' 


4" 




'I 


4 


J' 


^l 


a \a s 


^'^i^ 


3 i'_ 


4' 


.3' 
4 


.r 


4' 




/I' 


r 


.3' 


^t 


a ^ 


7- 
S 


4 If, 4'/i", 


4' 


3" 
4 


9" 


4' 




z 


■$ 


5» 

a 


3 


r 


,' 


l" 


^',f: !.ei'i4': 


4" 


.4 . 








Bi 


.* 


3' 
8 


3k' 


%' 




,' 


4 1! \8i\ii\ 


411' 










4- 


4 


i' 

a 


4' 


r 




f' 


4iV 




9' 


4 


jr 


.4 










4 


k' 


a' 


3i- 


/' 




'f. 


4' 


1' 










4' 


7* 

a 










>? 


¥ 


z 


4 


/ 




1? 


y 


5' 

4 










4. 


8 










^i" 


r 


z 


4 


1 




/r 


4' 


T 

a 










4 


7' 










4' 


i' 


z 
z 


^' 


1 




4" 


•^^' 


7* 










6' 


^ 










4' 


r 


4' 


/' 




4' 


4^ 


7» 










4' 


/' 










4k 




a 


s' 


r 




4 


^•|' 










e% 


/ 
















4' 


r 




4' 


4''/' 










7' 


// 
















4' 


4' 4" 


4' 


e-; i' 










7S 


'/ 
















4 


iknVi 


C /', 








7k' 


!a\ 

















can be made up of many combinations of h X b, and careful 
judgment must be used to determine h. 

Table X\' gives the recommended size of brasses and jaw 
bushings for solid end stubs. 











T 


•CLE XVI.— DiMENSIO 


SS 


OF 


SlR-AP E 


XD Brasses 












Brasses for 3frap 3fubs. \ 




9,n ,B 




,1 ' ^^ 


r. 


1 Cp B n G , C,n rB 


Ir. J 


\:m 


C 


1 Ub d>Ai 


n 'r 


;AJr4 ^W^ 


A j Ar^'"@M(0) 




' " B' d:. 




■ B i,)i„ 




' " D Z)/C7/T- 


.^ ' ' ' "^ B^ i^^. ^-- 


Main Rod Brasses 


Side Rod Brasses \pins 


\i/'Z^A BCD 


'ftitKBO\\i 


./tCA B C dL-:;U'A BCD 


•St/\ 


'/z rvsi- 


*■-? '/J'i'r 


>i z ^ I . : ■: : ^ } , -^ 


^: t:t 


li' 2 S' V s' k' 


€3 !i; ¥ z 1' 


iK z z I -i 1 


ra ^ J .i 2 ' 


'' J ' ' "* ' 


z' z rVI'i' 


i'f3 li'i' i 1' 


2' z k'.^ ¥:k' 


bi 3 .4:1'^'/' 


4' 


V4' 


4'^ m-i- 


ft|-5 'I'l's'/' 


2i'z k'W\s'z 


^i 5 ;':4 a. \i 




'i' 


^■■j^ 


4'i2 i'i-'i'-z' 


r 3 li-^'-z''' 


4' 2 i' 


i'i^-j- 


7' 3 ;4'|' 


z 




4 




4-2 ri-rh- 


4' 3 i' -2 i' 1' 


zi- z f 


ila 2 


74 Jl/J- 


k' 


z 




2" 


4 \s' 


3' z Vk'Ki 


7k'3 ig'ik'i' 


3-zr 


^^4-.r 


7i 3 /J' 


k' 


2 




2i 


IM" 


3^Z \X 


!i 




i- 


■1-3 z-s^r 


3* 2 ¥ 


i-rr 


7i^^ ¥ 


k' 


2 




ek 


i-i; 


3fZ 




k' 




r 


8' .3 \Z-\2 k' I' 


^i 2 r 


4-r^ 


3'. 3 4 


z 


k' 




a 


^• 


1 




z 


/• 


i' 


r 


? 


irm Brasses ef 
and mder ose 


3j'2 


%' 


4-4- 


^ 


Si- 3 // 


i 


e 




3 


i' 


f 


4' 


z 


i'^ 


k- 


r 


? 


4' 2 


%' 


r 


fl 


i 


Sk]3 


4' 


I 


r 




3k' 


8 


i 


4tz 


Ik 


rr 


?' 


4-2 


fl 


'i 




2 


Bi\3 


i 


2 


8 


1' 


c 


K 


z 


4t\z i'ii'l'i' 


€ 


Z 


« 


•i 




?.' 


P^ 


^u 


r 


1 


4' 




g 


^.Z B '4 a ^ 


4 


z\k' 


'i 


4' 


i- 




^^ 


!■ 


s'\z 2'i'j'r 


S 


2 ij 14 ja 


1' 




s^z iii¥V 


^4 


2 l'\'i\e 


% 


^f 


z i'il'X 


Si 


2 /-IV;!' 


% 


si 


2 ^'I'liM' 






^i 


2|41I li'il' 










_ 






J 



the corner of the strap, and the number of bolts for the strap 
stubs. ^ 

The remaining diagrams of rods show the recommended prac- 
tice of keying, when strap stubs are used. 





Table XVI gives the recommended size of brasses and jaw 
bushings, size of liner behind the keys, radius of the fillet at 




Method of Coupling the Rods on a Five-Coupled Locomotive. 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



KNUCKLE PINS AND JAWS. 

Knuckle pins must have ample bearing surface and the pres- 
sure per square inch, with the loads given in Table XIII, should 
not exceed 5,500 lbs. per sq. in. 

The lateral displacement of side rods due to the difference 
of alinement of one driver with another, together with the- per- 
manent side set that some side rods are designed to work with, 



lighter, in proportion to the loads they carry, than the rods on 
locomotives in the United States. European rods look very 
light, but the basis of comparison must not be made on looks 
but on the amount of load or work that each rod carries per 
unit of weight. 

The conditions in Europe may be summed up briefly as 
follows : The connecting rods are of hammered iron, or 80,000 
lbs. open hearth steel. The allowable load at the rail on one 




Ball Knuckle Pin for Side Rods. 

cause excess twisting strains that often result in the failure of 
the rod. 

Allow 1/16 in. total play between the jaw and its side wings. 

On five coupled engines, and even on four coupled that oper- 
ate on very sharp curves, a ball knuckle pin will greatly reduce 
the excessive strains mentioned above. The type of ball knuckle 
pin here shown has been used on some of the latest Baldwin 
Mikados and five coupled engines. 

The following set of rods shows a design used on a large 
order of high powered Pacific type locomotives. This design 



Connecting Rods of a High Power Pacific Type Locomotive. 



driving" axle seldom exceeds 20 tons. The main and side rods 
are made as short as possible. In many cases the total work is 
divided between four main rods. The stroke of the pistons is 
seldom over 26 in. With English inside cylinder locomotives the 
side rods outside revolve at a shorter throw than the main rods 
inside, thus reducing the whip of the side rods at high speed. 
The rod brasses, straps and pins are maintained in tirst class 
condition. 

The conditions in the United States are as follows: The 
connecting rods are of 80,000 lbs. per sq. in. open hearth steel. 
The allowable load at the rail per driving axle is 35 tons, and 




Set of Rods for a High Power Pacific Type Locomotive. 



represents Baldwin standard practice, and was based on the 
rules here given. The main rod is the one referred to later in the 
comparative table of the weight of rods. 

COMPARISON BETWEEN AMERICAN AND FOREIGN ROD DESIGN. 

Frequently, the question is asked, "Why are the European 
locomotive builders able to design and build connecting rods 
so much lighter than the builders do in this country?" This 
question is rather easily answered. As a matter of fact, con- 
necting rods on European locomotives are not very much 



the limit of loading possibly has not yet been reached. The main 
rods are often very long. Two Atlantic type locomotives in this 
country have main rods ISO in. center to center, and many are 
130 in. to 140 in. long. Except on the balanced compounds 
and Mallets the loads are all carried through one main rod on 
each side. The maximum load carried on one main rod has 
reached the high figure of 110.000 lbs. or 55 tons. The stroke of 
our pistons is seldom less than 26 in., and very often is 28 in., 30 
in. and 32 in. The rod brasses and pins are not always main- 
tained in first class condition. 



Ai'RiL, 1913. 



AMERICAN ENGINEER. 



181 



Tlic contr.Tst as outlined would indicate that the American 
rods would bo nnicli heavier, and they are actually heavier as 
a whole. But when compared on the basis of the amount of 
load carried per pound of weight of the rod, it will be found 
that there is not a great deal of difference. The following table 
show; this. 

The data on European rods is limited, but more examples 
would probably show that as many rods carry 100 lbs. and less 
per pound weight of rod as there are that carry over 100 lbs. 



llic design of a rod to see whether it is good practice or not. 

Steel for the rods tested as given in Table II was made to 
the following Baldwin specification : 

Blooms made by the open hearth process free from scams, 
slivers and other surface defects. 

To show the following analysis by Baldwin standard method. 

Carbon, about 0.40 per cent. Phospliorus, not over.. 0.05 per cent. 

Manganese, not over.. 0.60 per cent. Sulphur 0.05 per cent. 

Blooms should be of such quality that a test piece machined 



Type of 
Name of Road. locomotive. 

Paris-Orleans .. I '•■^O 

( De Glelin comp 

Great Western— England j ^ fH , 

( 2 cyl. simple 

North British j , f*"? , 

I 2 cyl. simple 

Lancishire and Yorkshire \ , i'H , 

I 4 cyl. simple 

*Exceptionally long stroke for British practice. 

N. Y„ N. II. & H f , i'^-P , 

( 2 cyl. simple 

Lehigh Valley j , l^-? , 

(2 cyl. simple 

Pennsylvania . I '•'''■2 

(2 cyl. simple 

Baltimore & Ohio \ , |M , 

( 2 cyl. simple 

Assoc I ines . . I '^'^'~ 

I 2 cyl. simple 

Assoc. Lines S.S-2 



European 


Ma; 


IN Rods. 










Cylinders and 
boiler pressure. 




Length of 
main rod, 

"lligh pressure.' 


Maximum load 

on the 

main rod. 

High pressure. 


Actual weight 

of the 

main rod. 


Pounds of load 
carried per 
pound of rod. 


1. & 24 in. X 25 i 
227 lbs. 


-1 


Si'A in. 


35,800 


lbs. 


283 lbs. 


126 lbs. 


8 in. X 30* in. 
220 lbs. 


} 


128^^ in. 


55,800 


lbs. 


500 lbs. 


Ill lbs. 


D in. X 28" in. 
200 lbs. 


\ 


135 in. 


62,800 


lbs. 


600 lbs. 


104>^ lbs. 


16 in. X 26 in. 
180 lbs. 


} 


128 in. 


36,180 


lbs. 


438):; lbs. 

Average. 


82 lbs. 
. .. 105 lbs. 


United States 


Practice. 










21 in. X 26 in. 
200 lbs. 




128 in. 


69.200 


lbs. 


692 lbs. 


100 lbs. 


20 in. X 26 in. 

200 lbs. 




130^ in. 


62,800 


lbs. 


689 lbs. 


91 lbs. 


22 in. X 26 in. 
205 lbs. 




137/a in. 


77,900 


lbs. 


658 lbs. 


118 lbs. 


24 in. X 32 in. 
205 lbs. 




104 in. 


92,000 


lbs. 


890 lbs. 


103!^ lbs. 


25 in. X 28 in. 
200 lbs. 




113}^ in. 


98,000 


lbs. 


920 lbs. 


iOi'A lbs. 


26 in. X 28 in. 
200 lbs. 




122H in. 


106,200 


lbs. 


965 lbs. 

Average. . 


no lbs. 
.. 105 lbs. 



The data on American rods is unlimited and the checking of cold from a full sized bloom of each heat has, when tested, an 

many rods on this comparative basis gives about the same figure ultimate tensile strength of 80,000 lbs. per sq. in., and an elon- 

as the average for the six cases chosen. gation of 20 per cent, in a test section originally 2 in. long. 

Any main rod made of open hearth steel (80,000 lbs.) that Blooms will not be used that show an ultimate strength of less 

carries 100 lbs. or more per pound weight of rod can be consid- than 75,000 lbs. per sq. in., or more than 90,000 lbs. per sq. in., 

ered as good practice. This figure is a convenient way to check or an elongation of less than IS per cent. 



CHROME-VANADIUM STEEL WHEELS 



Records covering five pairs of carbon and eight pairs of 
chrome-vanadium solid steel wheels under tenders of Atlantic 
type locomotives on the Vandalia show that the chrome-vanadium 
wheels will give about two and a half times as much mileage per 
unit of wear as the carbon steel wheels. The records cover three 
and a half years' service and up to the present time the vanadium 
wheels in these tests have made a mileage of over 300,000 miles 
and it is reported that they appear to be able to run 400,000 
miles before being worn to the limit. The record of mileage 
for 1-16 in. reduction in diameter due to wear and also to wear 
and turning is given in the accompanying table : 

Chrome- Carbon Per Cent. 

Vanadium Steel 'Differ- 

Wheels. Wheels, ence. 

Coal capacity, tender, tons 12 12 

Water capacity, tender, gallons 7,500 7,500 

Weight of tender in working order, pounds 143,000 143,000 

Average load per wheel, pounds 17,875 17,875 

Average mileage per A in. diam. wear 12,857 9,259 38 

Average mileage per I'.i in. diam. wear and 

turning 6,137 2,427 152 

Maximum mileage per iV in. diameter wear and 

turning 6,894 3,344 lO'S 

Minimum mileage per -^ in. diam. wear and 

turning 5,536 1,294 327 

It will be noted that while the mileage of the vanadium wheels 
due to wear is about 38 per cent, greater, when the turning is 
also included it is 152 per cent, greater. This is because the 
increased flange wear on the carbon wheels necessitated a 
greater reduction in the diameter to obtain the proper contour. 



A pair of chrome vanadium wheels included in these tests, 
which had then completed 258,000 miles, was exhibited at the 
last Atlantic City convention by the American Vanadium Com- 
pany. Following the exhibition this set of wheels was cut up 
for test purposes and a series of physical and chemical tests 
were made. The physical tests showed an elastic limit from 
89,400 lbs. to 105,450 lbs., with an ultimate strength varying from 
132,530 lbs. to 148,000 lbs. The hardness tests showed an average 
across the cross section of the tread of 45 by the scleroscope. 

During the past few years investigations have been conducted 
to determine the most satisfactory commercial method of heat 
treating chrome-vanadium wheels. As a result of this work a 
method of treatment has many advantages from a commercial 
standpoint, and gives a wheel of uniform physical properties, has 
been developed. This consists of heating the wheel to a certain 
temperature and then spinning it with the tread immersed in a 
trough of water- to a little below the limit of wear line, for a pre- 
determined length of time. It is then taken out and allowed to 
cool in the air after which it is re-heated for annealing. Results 
obtained from the investigations of wheels treated in this man- 
ner indicate that the best wheel should show on the tread and on 
the face of the wheel a scleroscope hardness of from 40 to 55 
which represents an elastic limit across the tread of from 89,000 
lbs. to 90,000 lbs. per square in., with an elongation in 2 in. of not 
less than 12}^ per cent, and a reduction of area of not less than 
40 per cent. The results of these tests and investigations indi- 
cate that a most satisfactory solution of the problem of ex- 
cessive wheel wear and shelling can be obtained by heat treated 
vanadium steel. 



Transmission of Electric Power 

Flow of Water from Pumps Used to Explain 
the Various Systems of Electric Distribution 

BY L. R. POMEROV. 



There are two general systems of electrical distribution — di- 
rect current (d. c.) in which the flow is always in one direction 
and alternating current (a. c.) in which the flow is first in one 
direction and then in the other. 

The direct current system may be divided in two classes : constant 
current, in which the current remains constant, regardless of the 
resistance of the circuit, and constant voltage, in which the pressure 
or voltage remains constant, regardless of the amount of current 
flowing. A constant current generator may be compared to a 
plunger pump, from which a constant volume of fluid is dis- 
placed, regardless of the resistance in the pipes or the head 
against which it works ; while a constant voltage generator may 
be likened to a centrifugal fan, which delivers a constant pres- 
sure for any flow up to its limit. The constant current system is 
used extensively in America for arc lighting", where it is com- 
mon practice to install long series of lamps for street lighting. 



it will tend to move in such a direction as to increase the num- 
ber of magnetic lines through the coil. Whenever a coil is ro- 
tated in a magnetic field, the magnetic lines pass through it, 
first in one direction and then in the other. This causes the 
pressure at the terminals to reverse or alternate in direction, 
and if a direct or uni-directional current is to be obtained 
from the generator, some arrangement must be provided for 
changing or commutating the direction of the current. This 
device is called a commutator, while the coils which produce 
the pressure, together with the core upon which they are wound, 
is the armature. The portion of the machine which produces 
the magnetic field is termed the field. 

An arrangement consisting of a piston and cylinder with a 
pipe connecting the two ends of the cylinder is shown in Fig. 1. 
If the piston is moved back and forth, the fluid will be forced 
through the pipe, first in one direction, then in the other. In 




Fig. 1 — Pump Giving a Reversing Current. Fig. 3 — Pump Giving a Direct Current. 



J. 5 — Pumps Illustrating the Flow 
from a Two- Phase Generator. 



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Fig. 2 — Diagram of Flow from the 
Pump Shown Above. 



-Diagram of Flow fron 
Pump Shown Above. 



Fig. 6 — Diagram of Flow In the Pipes 
Connected as Shown Above. 



It is also used in France and Switzerland for transmitting power 
over long distances, in which case extremely high pressures are 
used. The constant pressure system is, however, the one which 
is employed in the great majority of cases, and it is the one re- 
ferred to whenever direct current is mentioned, unless it is 
specifically stated otherwise. 

The alternating current system may also be divided into con- 
stant current and constant pressure; the latter again into single 
and multi-phase. The constant current alternating-current sys- 
tem is generally used for arc lighting, but with this exception, 
all alternating-current working is on the constant pressure sys- 
tem. The single-phase system was installed originally for light- 
ing only, but of late years the advent of the single-phase rail- 
way motor has brought it again into prominence for railway 
work. Single-phase motors of small size are now also made 
to give satisfactory service for industrial work, but the great 
majority of alternating-current power work is done on the two 
or three-phase system. 

The operation of all commercial electric machines is based 
on the fact that when a coil of wire is moved in a magnetic 
field so that the number of magnetic lines threading through 
it is changed, a pressure or voltage is set up, and if the ends 
of the coil are joined, a current flows through it. Conversely, 
if a current is passed through a coil placed in the magnetic field 



other words, there is an alternating current in the pipe. If 
the crank driving the piston is rotated at a constant speed, the 
flow through the pipe will be as shown in Fig. 2. When the 
piston is at A its speed is zero, as it moves to the right its 
speed increases, and reaches a maximum at B, then decreases 
again to zero at C. The rate of flow through the pipe corre- 
sponds to the velocity of the piston, and, as is w-ell known, fol- 
lows the sine law. In the same way, the pressure developed by an 
a. c. generator follows a sine law, and- though certain condi- 
tions may modify the shape of the wave, the sine form is the 
one most desired. 

A modification of the arrangement shown in Fig. 1 is illus- 
trated in Fig. 3. At both the top and bottom of the cylinder 
are pipes connecting the two ends, and these two pipes are con- 
nected by a third At A, B, C and D valves are placed. If, 
when the piston moves from left to right, valves B and D are 
opened, and A and C closed, then the fluid flows in the con- 
necting pipe as is indicated by the arrow. If, as the direction 
of the movement of the piston is changed, valves A and C are 
opened and B and D closed, the current will flow through the 
common pipe in the same direction as before. An arrange- 
ment of this kind gives a direct current in the connecting pipe. 
The function of the valves A, B. C and D corresponds to that 
of the commutator of a direct-current machine. 



182 



April, 1913. 



AMERICAN ENGINEER. 



183 



It is to he expected tlml if trimlile (■ceurred witli an arrange- 
iiieiit of this kind it would he with the valve gear. Trouble 
would be especially liable to occur if the apparatus operated at 
high speed. The analogy holds with reference to a d. c. 
machine, where the chief source of trouble is the commutator, 
and although modern machines leave little to be desired so 
far as commutation is concerned, the commutator is always 
the part of the machine requiring the greatest amount of at- 
tention. Further, it is evident that the greater the pressure in 
the cylinder the greater the chance of trouble with the valve 
gear. The same holds true with regard to the commutator, 
and it has been found from actual practice that a pressure 
much above 600 volts is diiificult to handle on a commutator 
unless ver}' special precautions are taken, and it is this fact 
that has limited most of the d. c. systems to about 600 volts. 

If there are two cylinders with their pistons displaced 90 
deg., as shown in Fig. 5, each pistun may drive fluid through a 




Fig. 7 — Diagram Siiow 
Resultant Pressure 
Pipe C. Fig. 5. 



Fig. 8 — Pumps lliustratjng the Flow 
from a Three-Phase Generator. 



pipe from one end of the cylinder to the other, as is Fig. 1, in 
which case the rate of flow from one cylinder will be a maxi- 
mum when that from the other is zero. Fig. 6 represents this 
graphically, in which curve A shows the direction of the flow 
of the fluid in the pipe A of Fig. 5 and curve B the flow in pipe B. 

There may be two pipes from each cylinder, in which case 
we have what is equivalent to a four-wire, two-phase system, 
but instead of using four pipes two of them may be combined 
and replaced by a single larger one as pipe C in Fig. 5, and 
since the maximum rate of flow does not occur at the same time 
in the two cylinders the common pipe need have only 1.4 times 
the area of the others. Therefore a saving has been made in 
the total amount of piping required. If the maximum rate of 
flow through A or B is 100 cubic feet a minute, then the maxi- 
mum rate of flow through C is 140 cu. ft. a minute. Sim- 
ilarly, if the maximum pressure between A and C is 100 lbs. 
per sq. in., the maximum between A and B is 140 lbs. In other 
words, the flow through the common pipe is 1.4 times the flow 
through either of the single pipes, while the pressure across 
the outer pipe is 1.4 times that between either outer pipe and 
the middle one. The value 1.4 may be obtained, as in Fig. 6, 
by adding the values of the two curves A and B, in which 
case the resultant C is obtained, and its height will be found 
to be 1.4 times the height of either of the others. The same 
result may be obtained l)y the diagram of forces shown in 
Fig. 7. 

The same conditions hold true for electric working. There 
are two windings on tlie armature displaced by 90 deg. A wire 
may be connected to each end of each winding, in which case 
we have a two-phase, four-wire system ; or the two windings 
may be connected at one point and three wires brought out, 
giving a two-phase, three-w'ire system. The current in the 
middle wire is 1.4 times the current in either outer wire, while 
the pressure between the outer wires is 1.4 times that between 
either outer and the middle. 

Three cylinders are shown in Fig. 8 with their pistons dis- 
placed by 120 deg. If a pipe is taken from the front and from 
the rear end of each cylinder, six pipes will be required, and 
give what is equivalent to a three-phase, six-wire system. It 
will be found that by taking the three pipes from the inner ends of 



the cylinders, or the three from the outer ends, the flow outward 
in two of the pipes will always balance the flow inward in the 
other pipe. It is therefore possible to combine three of the 
pipes in one, as is shown at the inner ends of the cylinders in 
Fig. 8. The flow in the three pipes, A, B, and C, is represented 
by the curves in Fig. 9, and it will be seen that at any instant 
the flow in one pipe in one direction is always sufficient to 
balance the flow in the two remaining pipes, which is in the oppo- 
site direction. The arrangement shown in Fig. 8 is equivalent 
in electrical working to the three-phase, three-wire system. The 
current in each of the wires is the same as it would be in a 
three-phase, ,six-wire system, and the pressures between any two 
of the three wires are equal, but each of these pressures is 
equal to 1.73 times the pressure across a single cylinder.* This is 
due to the fact that the pressures combine at an angle of 60 
deg., as is shown in diagrammatic form in Fig. 10. 

In a three-phase generator there are three windings on the 
armature placed 120 degrees apart. The usual arrangement 
is to join one end of each winding to a common point called 
the neutral, and to connect the other ends to the three line wires. 
The currents in the three windings are equal, provided the 
machine is symmetrically loaded, and the voltage across two 
windings is equal to 1.73 times the voltage from any terminal 
to the neutral point. 

In a single-phase system, watts equal current (C) times 
pressure or voltage (E). The two-phase, four-wire system is 
evidently equal to two single-phase 'systems, and where the two 
phases are equally loaded, watts = ICE. A three-wire, two- 
phase system is also equivalent to two single-phase systems with 
a common return wire, and the watts ^= 2CE, where C ^ current 
in one outer wire, and E =z voltage between either outer wire 
and the middle. The three-phase, six-wire system is equivalent 
to three single-phase systems, and the watts = 3CE, where C 
and E are current and voltage across one phase. A three-phase, 
three-wire system is equivalent to three single-phase circuits, 
except that the voltage between any two wires equals 1.73 times 
the voltage on any one of the three single-phase circuits. The 
watts therefore equal 3CE, but since E ^ Ej -=- 1.73 where E^ 
equals the voltage across any two wires of a three-wire system 
the watts = 1.73CE'; i. c. in a three-phase, three-wire system the 









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Fig. 9 — Diagram of Flow in the Pipes 
Connected as Shown in Fig. 8. 



1.00 



"ig. 10 — Method of Ob- 
taining the Pressure 
Between Either Two of 
the Pipes A, B or C in 



watts equal 1.73 times the current in one wire times the voltage 
between two wires. If a two-phase or three-phase system is not 
symmetrically loaded, it is necessary to find the watts in each 
phase and then take the sum. 

LOSS IN TR.\NSMISSI0N. 

Assume that 10 k. w. is to be transmitted at 2,000 volts by the 
following systems : Two-phase, four- wire ; two-phase, three- 
wire ; three-phase, three-wire, and that the resistance of each 
wire equals R. What will be the loss in each case? 

Two-phase , four-zvirc. — Since there are two phases each will 
carry S k. w., and the current equals 5,000 -H 1,000 or 5 amperes, 
The loss in each wire will be 5" times R or 25 R. and the total 
loss will equal four times this, or lOOR. 

Two-phase, threerimre. — Each outside wire carries 5 amperes 

*This is true if we consider that the pressure in the outer end of the 
cylinder is equal to that in the inner end, plus the driving pressure. 



184 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



and the middle wire 1.4 times S or 7 amperes. The total loss 
will be (2 X 5' X R) + 7' X R = 99R. 

Three-phase, three-wire. — Since the output in watts of a three- 
phase, three-wire system =: 1.73CE, the current in each wire = 
watts -=- 1.73E or 5.78 amperes, and the total loss will equal 
3 X 5.78' X R = lOOR. 

From the above it is evident that with the same voltage and 
losses it is possible to transmit power on the two-phase, three- 
wire or the three-phase, three-wire system with only three- 
quarters the amount of copper required for the single-phase, or 
for the two-phase, four-wire system, or for the direct-current, 
two-wire system. It should be noted, however, that with the 
two-phase four-wire system the voltage between the outer wires 
is 40 per cent, greater than with the three-phase system. 

Since the power transmitted is equal to the pressure times the 
current, it is evident that if the pressure is increased the current 
is decreased proportionately, and since the loss in transmission 
varies as the square of the current, it is clear that if the pressure 
is doubled the loss is only one-fourth as great ; or that the same 
power may be transmitted four times as far with the same loss, 
provided the same size of wire is used ; or that the same amount 
of power may be transmitted the same distance with the same 
loss, using only one-fourth the weight of wire. For example, 
suppose it is desired to transmit 100 k. w., at 1,000 volts single- 
phase to a distance of one mile over a No. O. B. W. G. copper 
circuit. The current will be 100 amperes, while the resistance 
of such a circuit ^ .95 ohm. The loss in transmission, therefore 
=: 100' X .95 = 9.5 k. w. or 9.5 per cent. If the pressure is raised 
to 2,000 volts, the current will be 50 amperes, and the loss ^ 
SC X .95 = 2.37 k. w., or 2.37 per cent. 

It is evident, therefore, that we may transmit at 2,000 volts 
for a distance of four miles over a No. O wire with the same 
loss as over one mile at 1,000 volts. If the voltage was raised to 
10,000 the same amount of power could be transmitted 100 miles 
over the same size wire with the same loss, or it could be trans- 
mitted 10 miles with the same loss and same weight of copper 
as for one mile at 1.000 volts. This example shows the great 
economy in transmitting at high voltage. In fact, it is only by 
using very high voltages that long distance transmission is com- 
mercially possible, and even at voltages of 100,000 it is feasible 
only where large amounts of power are required, on account of 
the heavy cost of pole lines, insulators, etc. 

TR.\NSFORMERS. 

For transmission work, alternating current has one great ad- 
vantage over direct current, in that it may be stepped up or 
stepped down by means of transformers to any pressure desired. 
A transformer consists essentially of an iron core around which 
two windings, the primary and the secondary, are placed. These 
are entirely insulated from each other. When an alternating 
current passes through the primary winding, it produces an alter- 
nating magnetic field in the core, which passes through the sec- 
ondary winding, and as it alternately increases, decreases, re- 
verses, etc., it produces a voltage in the secondary winding. The 
voltages on the two windings are proportional to the number of 
turns which each contains. For example, if there are 100 turns in 
the primary winding and 10.000 in the secondary, and 100 volts 
is impressed on the primary, the secondary will develop a 
pressure of 10,000 volts. It is evident that the theory of voltage 
generation in the secondary of a transformer is the same as in 
the armature windings of a generator, the difference in method 
being that in the generator the voltage is produced by varying 
the magnetic field through the coils by rotating them in a con- 
stant magnetic field, while the magnetic field through the second- 
ary coils of a transformer is varied by the varying current 
through the primary coils. 

The transformer is a very simple piece of apparatus. There 
are no moving parts, the coils are easily wound and insulated, 
and its efficiency is extremely high, large transformers giving 
over 98.5 per cent, efficiency at full load. The transformers thus 



afiford a ready method of obtaining high voltages for transmit- 
ting, and for lowering such voltages to values suitable for use 
on commercial machines. It is almost needless to say that while 
the pressure varies directly as the number of turns, the current 
varies inversely as the turns, so that except for losses in the 
transformer, the current times the pressure in one winding equals 
the current times the pressure in the others. 

Quite often it is desired to transmit alternating current, and 
to distribute direct current for motors, lighting, etc. In such 
cases an alternating-current motor connected to a direct-current 
generator may be used. There is, however, another machine 
more efficient and cheaper than the motor generator set which 
is extensively used for this purpose. This is called a rotary 
converter, and is the combination of an alternating-current motor 
and a direct-current generator in a single machine. 




Fig. 11 — Pump with Connections to Illustrate Action of a Rotary 
Convertor. 

The hydraulic analogy for a direct-current generator as given 
in Fig. 3, is reproduced in Fig. 11, with the addition of a pipe 
at each end of the cylinder. These pipes, E and F, are used to 
bring in fluid under alternating pressure, which is transformed 
to direct pressure in the cylinder. When fluid flows in at E 
the piston moves from left to right, with valves B and D closed 
and A and C opened, and current will flow through the main 
pipe as indicated by the arrow. If, when the end of the stroke 
is reached, valves A and C are closed and B and D opened, then 
as the current flows in at F the piston will move from right to 
left, and the flow in the main pipe will be in the same direction 
as before. Thus the alternating flow has been changed to a 
direct flow. In this case the piston does little more than oper- 
ate the valves A, B, C and D, and the capacity of the cylinder 
is supposed to be very small as compared to the total amount 
of fluid flowing. The same conditions apply to a rotary con- 
verter. The alternating current flowing through the armature 
is changed by the commutator into direct current. It will be 
noted that the piston must move synchronously with the alter- 
nating current flow. The same applies to the rotary, which runs 
as a synchronous motor. If a direct current be supplied to the 
cylinder through the proper valves, alternating current will be 
delivered through the pipes E and F. The same facts apply to 
the operation of a rotary converter, and if it is supplied with 
direct current it will deliver alternating current. 

It is evident also that if the outlet valves are partially closed, 
there may be a heavy pressure upon the piston, which is then 
capable of doing outside mechanical work. The same thing 
applies to a rotary converter. It may run as a synchronous 
motor and do mechanical work : it may run as a rotary con- 
verter without doing mechanical work ; or it may run as a 
combination motor and converter, transforming from alternat- 
ing to direct current, or vice versa, and at the same time do 
outside work. 

In a three-phase rotary converter the alternating-current volt- 
age is approximately 60 per cent, of the direct-current voltage, 
and in a two-phase or six-phase converter it is approximately 
70 per cent, of the direct-current voltage. It is, therefore, nec- 
essary to install transformers for stepping down from the alter- 
nating-current supply voltage to such a value as to give the 
proper direct-current voltage. Since the ratio of alternating 
current to direct-current voltage is fixed within comparatively 
narrow limits, the direct-current voltage cannot be varied over 
a wide range unless some special regulating device is used'. 
There are several devices for this purpose. 



Superior European Roundhouse Facilities 

As Seen on the Hungarian State Railways and in 
France, with Suggestions as to American Practice 

BY HENRY W. JACOBS. 



The engine house about to be described is at Budapest, Hun- 
gary, and consists of two roundhouses, one a half circle with 
22 pits, the other a three-quarter circle with 34 pits. These 
are the most up-to-date roundhouses that it has been my good 
fortune to visit, and, therefore, merit special attention. They 
are built of brick and stone, with steel roofs, and a double 
swinging door to each stall. Both buildings are equipped with 
the Fabel central smoke uptake. The engines are backed into 
the stalls, tender first, and over the small diameter circle above 
their stacks is a large rectangular duct into which the smoke 
jacks carry the fumes from the locomotive stacks. One hundred 
and twenty degrees apart are ducts that lead from this inner 
circular duct to the outer wall where they are connected with a 
tall brick stack. In this way a good draft is secured that takes 
■every vestige of smoke out of the roundhouse, leaving a clear 
atmosphere. I have never seen such a thoroughly successful 
method of ventilating a roundhouse. The chimneys are about 



For boiler washing the Schilhan Wittenberg hot water sys- 
tem is installed, which utilizes the steam from incoming engines 
for heating the water. In the roundhouse is an electrically 
operated drop pit, using a 9 h. p. motor, which is kept in scrup- 
ulously clean condition. There are separate office buildings for 
the chief roundhouse foreman and tlic assistants and clerks at- 
tached to him; in this office building is, as in each of the shops, 
a small emergency surgical operating room. 

In the air brake instruction room are facilities for instruction 
in the use of the brakes, as well as in the use of lubricators, 
first aid to the injured, high tension electric apparatus, different 
locomotive valve gear, signals, etc. On the walls are charts and 
tables illustrating these. 

Attached to the roundhouse is a small shop with four pits 
for light locomotive repairs, and the necessary machine shop 
equipment for carrying on these repairs. A jib crane of five tons 
capacity serves to hoist heavy parts to their respective machines. 




Hungarian State Railways Engine H 



125 ft. high. The turntables are 66 ft. long and are driven by 
electric motors. 

As adjuncts to the roundhouse, are the following buildings 
and rooms : Foreman's office with intercommunicating telephone 
connection; engine board; safe for the storage of valuables be- 
longing to enginemen ; alcove for receipt of laundry, including 
overalls, etc. ; running repair shop ; rest room for enginemen 
with facilities for turning in time tickets, speed recorder dia- 
grams, work books, etc. ; the clothes lockers of each individual 
engineer are in the roundhouse proper; rest room for firemen 
and hostlers, heated by gas and fitted with clothes lockers for 
each individual man; room for the care of oil cans, each in- 
dividual engineer having his own cans and allotted shelf; room 
for care of engine lamps ; room for roundhoiise machinists ; 
room for air brake instruction ; room for foreman of the elec- 
trical equipment; carpenter's shop; electric transformer room; 
and rooms containing gas hot water preheaters for outgoing 
locomotives. 

A word should be said as to the care of the oil, oil cans, 
lamps and supplies for locomotives. These articles are as- 
signed to the individual engineers so that notwithstanding the 
locomotive pooling system, the men retain their individual equip- 
ment of supplies and tools, and have an interest in their eco- 
nomical use. 



In this shop building are also two smith fires, an oxy-acetylene 
welding outfit, pipe and coppersmith benches and fires, together 
with a babbitt furnace, etc. Attached also to the roundhouse is a 
complete store building with equipment for handling oils with- 
out waste, and for the safe storage and easy handling of new 
and scrap materials. 

A provision that was made for the personnel was most sur- 
prismg ; namely, an auto bus service consisting of two auto 
buses that made regular scheduled trips to outlying residence 
districts to take the enginemen to and from their runs. A 
garage, with a room for the chauffeurs of these auto buses, was 
also provided. 

Another small building contained twelve compartments for 
engineers and firemen, with individual beds, besides six bath 
rooms, four showers, two wash rooms and two dining rooms 
with heating facilities for the lunches that the men might bring 



185 



186 



AMERICAN ENGINEER. 



\"oL. 87, Xo. 4. 



with them. Great importance was attached to absolute cleanh- 
ncss and quiet in these lodging quarters. A lunch room where 
light refreshments and coffee could be purchased, and accom- 
modating about 100 men at one sitting, was also provided. 

A sand drying and storage house formed a part of the plant, 
together with ash pits permitting the cleaning of the fires of 
ten locomotives at the same time, with ten water cranes con- 
stituted so that water could be taken without moving the 
locomotives. 

In connection with the coaling plant, where the coal was un- 
loaded from the cars first onto the ground, thence to tram cars 
which were carried by elevator to a concrete platform, where 
they were dumped direct in the tenders, was an electrically 
driven circular saw for sawing scrap wood into convenient 
lengths for firing up locomotives. There was also a mechanical 
coal sorting device used to determine the quality of the coal 
received. An inspector would select arbitrarily certain cars of 
coal, dump these into the machine, which sorted the coal out 
and determined the proportion of each size, the chemical and 
heat unit analysis being made from samples of each size ; the 
coal is purchased on the basis of certain specifications. 

-A conspicuous feature of the roundhouse was the water tower, 
which had a capacity of 35,000 cu. ft. The bottom of this tank 
was over SO ft. above the level of the track, the top level of 
the water being over 120 ft. above it. The space in the enclosed 
brick portion underneath the tank served for certain stores. 

The accompanying photographs describe better than words the 
general e.xcellence of the arrangement of this roundhouse, which, 
as stated before, is the most improved and completely equipped 
one I have ever seen. 

Below are statistics as to the locomotive performance for the 
3,500 locomotives of the Hungarian State Lines, for the year 
1911: 

Total coal consumption for the year 3,580,000 tons 

Thousand ton-miles run 20,30O;OOO tons 

Price per ton of coal ,.T1.48 

Coal consumed per thousand ton-miles ' 350 lbs. 

Cost per thousand ton-miles $0.27 

Average locomotive miles run per year: 

1st Class engines 27,000 

2nd Class engines 23,000 

Another modern European roundhouse is in France. One of 
the most important division points on the Eastern Railway of 
France is at Mohon, and complete facilities have been provided 
for the proper terminal maintenance of locomotives. The ar- 
rangement provides for two connecting engine houses of 32 
stalls each and a moderate size repair shop, together with coaling 
stations, etc. The inost interesting feature of the terminal is 
the elaborate design of the engine house. ,\s will be seen bv 



reference to the iilustratinn, whicli is taken from the Revue 
Generate des Chemins de Per, the track arrangement is the same 
as is employed in this country, and provides a 7S-ft. turntable. 
The turntable pit and the inner circle of the house are com- 





House Water 
Capac 



Tank 140 
ty; Hungai 



Feet High 
■Ian State 



and Having 260,( 
Railways. 







UP 


n 


1 


1 


1 




iii^-'- 


^^ 




^ — t!»W!ft,i!iii)iiiiiHlii^i mJUHP 


^«"*- - '^^ 




DT— k: 




i 


1 








^^^^^^^^MfcJ!!L.,l ' ' ^!s?r?^5^M^^^BfaS^^ 


■Us^^n^feML 





LoLnmothes face toward the center, and the smohe jacks 

Interior of Engine House at Budapest on Hungarian State Railways. 



Ai'Rii., 1913. 



AAli'.RICAX EXGINEER. 



187 



plctely cnvfreil Iiy a large dome having a clear span of about 
132 ft. 2 in. Tliis has a large ventilator in the center and a 
series of sUyhghts near the bottom of the arcli. Surrounding 
this is a series of wliat practically corresponds to separate gabled 
roofed structures, arranged radially, each of which covers two 
pits. The roof beams arc supported by a series of four posts 
and the outer brick pilasters ; this part of the structure is of 
wood except for the outer wall, which is of brick. The central 
arch is steel, covered with a zinc roofing. 

The smoke jack arrangement indicates that tlit locomotives are 
stored with the tenders outward. On each side of the gables 
are large skylights and the outside wall is about two-thirds 
glass ; it is evident from the illustration that the lighting will 
be entirely satisfactory if the glass is kept clean. In the top of 
each gable are large ventilators. Each of these engine houses 
is about 275 ft. inside diameter and the pits are 65 ft. in length. 
The distance from the outside wall to the steel columns sup- 
porting the dome is 71 ft. The dome is 54 ft. 10 in. high to the 
top of the ventilator in the center. 

W bile the descriptions of European roundhouses may be of 



of a door for eacli engine stall. The only doors necessary in 
this case are those at the entrance in the outer walls, which may 
be kept closed with mucti less difficulty. The roofed over cen- 
tral area may still further be made use of by paving the space 
between the tracks leading to the stalls and so making it avail- 
able for trucking purposes. 

l'"urther, by covering the turntable pit witli a floor attached 
to and revolving with the turntable, much time may be saved 
in trucking from one part of the roundhouse to another, because 
it would then be possible to take the shortest route over the 
pavement between the track and the covered turntable pit in- 
stead of being obliged to follow around the outer wall of the 
roundhouse, as is now the case. 

The covered turntable pit would furthermore make it impos- 
sible for anything to fall into the pit and consequently prevent 
many accidents to the employees and to the turntable itself, 
witli the resulting delays in getting engines into and out of the 
roundhouse. 

Carrying this plan a step further, it should be practicable to 
enlarge the turntable pit until it had a diameter co-equal with 





.. ess '..^ 

Engine House at Mohon on the Southern Railway of France. 



interest, the practical American will ask how far these prin- 
ciples would benefit our conditions here. I believe the benefits 
may be very substantial, very practical, and not unduly costly. 
The present plan of roundhouse construction followed in this 
country possesses a number of highly objectionable features, 
some of which are outlined below together with suggestions for 
remedying them. 

The difficulty experienced in properly heating a roundhouse 
in winter is in a large measure due to the inability to keep 
closed the numerous large and unwieldy doors necessitated by 
the type of construction employed. On some of the northern 
roads like the Grand Trunk Pacific, special types of quick clos- 
ing doors have been introduced. This difficulty has also been 
overcome on some European roads by the simple expedient of 
roofing over the central area, as shown in the accompanying 
perspective drawing, thereby avoiding the expense and trouble 



that of the circle bounding the inner ends of the stalls. This 
would require a turntable some 150 ft. or over in length, the 
construction of which should involve no serious difficulty. Such 
a turntable could be supported on several concentric rails and 
could also be so jointed and equalized as to allow of taking up 
slight inequalities of vertical movement due to the rails not being 
exactly level at all spots. But in turning, the engine would be 
balanced at the middle of the table as now. the main weight 
being borne by the center pivot. This pit might be very shallow, 
say 12 or 18 in. The girders supporting the turning locomotive, 
if raised above the floor level, should allow ample clearance so 
no men could be caught between them and the locomotive. 

By then covering this whole central area with a revolving floor 
(and doing away with the radial tracks, except in the stalls 
themselves), certain light machines and benches, clothes lockers, 
offices and other roundhouse appurtenances taking up room but 



AMERICAN ENGINEER. 



Vol. 87, N'o. 4, 



not involving heavy weights, could be carried on this great cen- 
tral table, thus utilizing fully the entire investment in ground 
space and in roof. At the same time much greater convenience 
would result in the roundhouse handling and repair work. 

The smoke jacks commonly provided for smoke removal have 
proved themselves very inadequate and the atmosphere of the 
roundhouse is usually heavily charged with smoke, soot and 
gases, making a disagreeable and unhealthful environment for 
the workmen. This smoke filled atmosphere shuts off the light 
from the stalls, which condition is aggravated by the deposits 
of soot and grime on the windows, reducing the amount of light 




Roundhouse with Roof over Central Area and Engine Stalls Con- 
nected to High Stacks by Circumferential Smoke Ducts. 

admitted, which is still further decreased by being absorbed by 
the smoke blackened walls and roof. Under such conditions 
it is impossible for the workmen to attain their highest efficiency, 
especially in winter when the numerous doors make it impos- 
sible to keep the temperature in a roundhouse comfortable. 

We have referred to the European practice of removing the 
obnoxious gases and smoke by installing overhead circumferen- 
tial smoke ducts or canals which are connected to tall chimneys 
located outside of the building. These ducts are provided with 
openings and hoods at eacli engine stall under which the stacks 
of the engines are placed. The strong draft induced by the 




Turntable Pit Completely Covered by Revolving Floor Attached to 

Turntable and with Space Between Rails in Central Area 

Paved to the Level of the Tops of the Rails. 

tall chimneys carries away every vestige of the products of com- 
bustion discharged from the locomotive stacks and leaves the 
atmosphere of the building clear and well ventilated. 

If a steel stack were used instead of one of brick, and pos- 
sibly a central support were adopted in connection with the 
turntable, a single stack at the center of the dome might eco- 
nomically take the place of the two or three commonly used 
in Europe for this purpose. 

Some mention should be made of the European practice of 
placing the locomotives in the stalls with their stacks toward 
the turntable. With the covered center and with adequate roof 
lighting, this should cause no difficulty in doing work on cyl- 



inders, valves, front ends, superheaters and flues, and should 
facilitate the handling of material. This plan should also make 
simpler the installation of a crane for handling cylinders, bush- 
ings, cylinder heads, valve chests, pistons, rods, etc.; in fact, 
the large revolving floor could be used as such a crane, carrying 
heavy material around to that part of the roundhouse near the 
machine shop or smith tires. An advantage of this proposed 
construction of central roof and revolving floor, is that it may 
be readily applied at a moderate expense to almost any existing 
roundhouse. 

Lastly it may be observed that in many engine terminal lay- 
outs in this country and in Europe, there is a tendency to build 
too substantially, too permanently, too well, with brick and con- 
crete, costly coaling stations, ash pits, and other structures. 
In live years, or in ten or fifteen, transportation conditions may 
so change that the facilities will also require extensive changes. 
Therefore, engine houses and their appurtenances should be so 
designed and built that they are temporary and removable in 
their nature, so that changes in terminal track location, in en- 
gine handling movement, in extension of stalls, even in removing 
completely the engine terminal to a new location, or in moving 
a division terminal, may be made with the least expense and 
the least loss in abandoned facilities. 



EFFECT OF PIGMENTS ON THE CON- 
STANTS OF LINSEED OIL.* 



BY HENRY A. GARDNER, 
Assistant Director, The Institute of Industrial Research, Washington. D. C. 

When sealed packages of paints of the cheaper grades are 
opened after having been stored for a considerable length of 
time, there is occasionally observed a degree of hardness that 
renders application difficult. The user is generally at a loss to 
account for such a condition, inasmuch as the modern metal 
container is air-tight and has but little room for improvement. 
The cause of the hardening that has taken place may therefore 
be assumed to result from certain reactions between the different 
constituents of the paint. 

Nearly two years ago the writer carefully prepared a series of 
paints from various well-known pigments, using as a grinding 
medium a standard vehicle of pure hnseed oil containing neither 
drier nor thinner of any type. The amount of oil used with 
each pigment was sufficient to bring the paints in every case to a 
relative viscosity or body, which was somewhat heavier than is 
ordinarily used in the application of paints to wooden or metal 
surfaces. These paints, after preparation, were carefully placed 
in friction-top tin containers. They were moved about occa- 
sionally and were subjected to shipment by freight on two occa- 
sions, finally remaining on a shelf in the writer's laboratory for 
nearly a year previous to examination. Upon removing the lids 
from the cans there was evidenced, by the appearance of some 
of the paints, a considerable change of a chemical nature. The 
paints were placed individually in two-quart glass jars with a 
large quantity of a solvent mixture made of 90 deg. benzol and 
86 deg. petroleum ether. After the pigment content of the paint 
had settled out by gravity, the solvent containing the oil in solu- 
tion was removed by a syphon and subjected to distillation. 
The temperature of distillation was kept at a point sufficiently 
high to remove the low boiling point solvent, but not high 
enough to affect the oil residue. The usual method of oil ex- 
amination was then followed, many of the determinations being 
made in duplicate. The results of these tests are given in the 
accompanying table. 

These results show that inert pigments such as barytes, iron 
oxide, graphite and carbon black do not enter into chemical 
action with linseed oil; the percentage of ash found in the oil 
extracted from the above pigments being practically identical 

•Taken from the Journal of The Franklin Institute, October, 1912. 



AiKU., 1913. 



AMERICAN ENGINEER. 



189 



■with the percentage shown by the raw oil. That such pigments 
may, however, have some physical action upon the oil, that will 
later develop a chemical change tlierein, seems evident. The 
thickened condition of the oil extracted from the silica paint, and 
the low iodine values and high acid values shown by all of the 
oils extracted from the above-mentioned inert pigments, would 
give credence to the above statement. 

The pigment that is ordinarily termed American vermilion, 
the true form of which is a basic chromate of lead, seems to have 
had no very marked effect upon the oil in which it was ground. 
It would seera, therefore, that it would prove quite practical to 
transport this pigment in paste form. On account of its value 
as a protective of metal, it will probably replace, to some extent, 
the use of red lead for priming steel. The pigment red lead had 
a marked hydrolyzing reaction on the oil in which it was ground. 
The latter contained a very large percentage of lead linoleate, 
free fatty acid, and glycerin. The iodine number of this oil was 
lower than that of any other extracted. 

Zinc oxide and zinc lead had but slight action with the oil. 
while basic carbonate-white lead showed somewhat greater 
action, but not sufficient to be of any detriment. With paints 
containing mixtures of lead and zinc pigments only slight action 
was shown. The perfect condition of these paints indicates that 



being so hard tliat a knife was required to make any impression 
upon its solidified surface. These paints, moreover, contained 
pigments of a basic natflfc, containing a very high percentage of 
lead and zinc. .'\n examination of the oil in which these paints 
were ground showed acid values ranging from 8 to 16. That the 
reaction of the free acid upon the pigments was the real cause of 
tlic hardening (jf the paint was the writer's conclusion. A series 
of tests were therefore made, in which was included the treat- 
ment of paints with small percentages of free oleic acid, one of 
the most prominent constituents found in oils of a high acid 
value. There were also included tests in which paints were 
treated with sulphites, there existing in the paint industry a 
false belief that lead and zinc pigments are apt to body and 
harden in oil if they contain even traces of sulphur dioxide or 
sulphites. Those who have held such a belief should some time 
examine paints made of sublimed blue lead, a pigment which 
contains nearly S per cent, of metalhc sulphites and sulphides. 
This pigment will remain as a smooth paste in oils for months 
without any apparent hardening. 

Small quantities of dry zinc and lead pigments (basic car- 
bonate-white lead, basic sulphate-white lead, zinc oxide, and zinc 
lead) were ground in a pure raw linseed oil having a normal 
acid value of approximately 2.8. After standing for three days, 



RESULTS OF EXAMINATION OF 

f Analysis x 

Specific Ash Iodine Acid 

Pigment. gravity, (per cent.) No. value. 

Analysis of original oil 0.932 0.190 181 2.5 

Zinc oxide 0.9237 0.36 161 3.5 

Corroded white lead (basic carbonate — /„„,-, , ,.,r, , c^ c ac 

white lead) j 0.93/2 1.149 157.5 8.6 

Leaded zinc 0.9389 0.922 15'. 4 5.7 

50 per cent, corroded white lead (as above) ] 

40 per cent, zinc oxide • 0.674 154.1 6.7 

10 per cent, barytes J 

60 per cent, sublimed white lead (basic ] 

sulphate— white lead) VO.9334 0.626 157.8 5.6 

40 per cent, zinc oxide J 

Barytes (barium sulphate) .. .' 0.9325 0.212 160.6 3.5 

Silica 0.9465 0.204 149.2 8.7 

'^TeYd^^''"".'!'.°.'^.^'''''^'.^™"".'..?Mo■"9 1-271 156.7 8.3 

Red lead 15.56 135.4 19.2 

Iron oxide 0.9457 0.456 156.3 8.6 

Carbon black 0.9356 0.195 163 10.5 

Graphite 0.201 158.5 13.3 



OILS EXTRACTED FROM PAINTS. 



J Paint in excellent 
I fine white zinc ( 



Condition on opening. 

:ion. Light colored oil floating on top. Contained 
oIK.idal nature after extraction with solvent. 

very fair condition. 



j Paint had thick, wrinkled skin on top but wa; 

( Oil, after extraction, was light colored and clear. 

5 Paint in very good condition. Considerable oil floating on top. Oil, after 

( extraction, was somewhat cloudy, but cleared after 24 hours. 

Paint in excellent condition. Some oil floating on top. 

Paint in excellent condition. Some oil floating on top. 

Paint settled to a considerable extent. Much clear oil floating on top. 
( Heavy, viscous oil, resembling a varnish, was floating on a partly-settled 
( mass of pigment. Oil retained finely-divided pigment in suspension. 

Pigment settled very hard. Oil, after extraction, was dark, but clear. 
( Pigment settled very hard. A thick, gelatinous oil floated on top of pig- 
) ment. Oil, after extraction, was dark brown in color. 



( Thin, wrinkled skin on surface. Paste below skin, very soft and smooth. 
( Oil — clear light color after extraction. 
Very soft and smooth paste. Oil — clear and light, after extraction. 



any properly-prepared combination pigment paint may be safely 
stored in cans for long periods without bad effects, provided the 
oil used is of normal grade. 

The most astounding change shown in the tests was that in the 
iodine values of the oils extracted from all of the paints. It 
would appear, therefore, that when paints are stored for a con- 
siderable period of time and then examined for the iodine value 
of their oil content a lowering of the iodine value should not 
constitute cause for rejection or be sufficient evidence to state 
that the oil was adulterated with oils of lower iodine value. 
Cognizance of this statement should be given by railroads and 
corporations which have adopted specifications for oil paints. 

When hydrolysis has taken place in a paint, considerable thick- 
ening is observed. In the tests which are charted above it will 
be observed that the most extravagant example of hydrolysis 
was shown by the red lead paint. The oil from this paint showed 
over IS per cent, of inorganic lead compounds in the ash. It 
will also be noticed that the oil had become very acid in nature 
and had the appearance of a thick jelly, which may be accounted 
for by the large percentage of glycerin present. Although the 
red lead paint was very thick, difficult to break up, and too heavy 
for brushing, it was not really hard. The writer has had occa- 
sion, however, to examine several samples of paint recently 
which were very much harder than the red lead, one. in fact. 



no tendency toward hardening was shown by any of the paints. 
They were then divided into small portions, and to each type 
were added various materials which were under suspicion as 
having, when used, some contributing effect in the hardening of 
paint. The following table shows the results of these experi- 
ments : 

[ Considerable hardening shown in 24 
Treatment with 20 per cent, gloss) hours, indicating action between 

oil (}4 rosin, J^ benzine) | the acid rosin (resinic acids) and 

[ the basic pigments. 
Treatment with 2 per cent, sodium ) .. _ . . . , . 

hyposulphite ]^° <^""t noticed in 6 days. 

f Hardening occurred in two hours 
Treatment with 5 per cent, oleic acid \ and increased with age. Paint re- 
[ sembled hard putty. 

From these results it is apparent that oils of an acid nature are 
the most active cause of paint hardening. The use in cheaper 
paints of substitutes for linseed oil, which contain large percent- 
ages of rosin, as well as the promiscuous use of acid rosin driers, 
has been the cause of the hardening of many paints. Linseed 
oil containing high percentages of acid is, of course, dangerous. 
It is evident, therefore, that a careful consideration of the vehicle 
portion of a paint is even more important than the pigment part, 
and a careful record of the acidity of paint oils should be kept by 
the grinder. 

The author wishes to acknowledge the assistance of Messrs. 
L. G. Carmick and J. E. Heckel in the analytical determinations. 



190 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



STANDARDIZATION OF THE MYRIA- 
WATT* 



At a joint meeting of the American Society of Mechanical 
Engineers' Special Committee on Myriawatt, with the Standards 
Committee of the American Institute of Electrical Engineers, 
in December, it was decided to recommend to both societies 
that the "Myriawatt" be used as a unit of thermal and me- 
chanical power. This has been done to introduce a new unit 
pi power which will afiford a basis of comparison of all con- 
verters of energy, thermal or mechanical. It will be inter- 
national in its use, and is merely a new multiple of the watt, 
the word being taken from the Greek word "myria," meaning 
10.000. With this unit, and the British thermal unit taken as 
1/180 of the heat required to raise one pound of water from 
32 deg. Fahr. to 212 deg. Fahr., and the equivalent evaporation 
from 212 deg. Fahr. as 970.4 B. t. u., which is taken from the 
Marks & Davis steam tables, we have the following equivalents, 
the myriawatt being designated as mw and the myriawatt-hour as 
mw-hr : 

1 B. t. u = 0.00002928 nnv-hr. 

1 foot-pound = 0.000000037662 mw-hr. 

1 horse power = 0.07457 mw 

1 kilowatt = 0.10000 mw 

1 boiler horse power. = 0.9S04 mw 

The value of one myriawatt will be : 

1 mw = 34150 B. t. u. per hr. 

1 mw = 26.552,000 ft. -lbs. per hr. 

1 mw = 13.410 h. p. 

1 mw = 10 k. w. 

1 mw — 1.020 boiler horse power 

It is Stated in the report to the American Institute of Elec- 
trical Engineers that since the present standard of one boiler 
horse power is equivalent to 33,479 B. t. u. per hour, and that 
a myriawatt is equivalent to 34.150 B. t. u. per hour, the 
ordinary method of determining the boiler capacity could be 
stretched 2 per cent., the difference between the two values, 
without materially affecting the present rating, and in this way 
entirely eliminating the term "boiler horse power," using the 
mvriawatt in its stead. 



BALTIC TYPE LOCOMOTIVE 

The largest passenger locomotives in Europe were built dur- 
ing the past year for the Chemin de Fer du Nord, and are 
operating the Xord Express between Paris and Brussels. This 
train has a reputation of maintaining the fastest schedule in the 
world. The engines were designed to handle a 400-ton train 



at the company's shops in Paris. They are of the four-cylinder, 
balanced compound type, the low pressure cylinders being be- 
tween the frames, and drive through a cranked axle on the 
front pair of drivers. Because of the size of the inside cylinders 
it was not possible to place them side by side between the frames 
and they are therefore staggered. The main rods are of the 
same length, however, and the cylinder furthest ahead has a 
very long piston rod. Highly superheated steam is employed 
and the high pressure cylinders, which are about 17;/< in. in 
diameter with a 25,'-4 in. stroke, have piston valves, while the 
low pressure cylinders, which are about 24;|^ in. in diameter, 
with a 28J4 '"• stroke, have slide valves. Each valve has an 
independent Walschaert valve gear. 

The boiler is unusually large when compared with other Euro- 
pean locomotives. It is about 68 in. in diameter at the front 
ring, of the straight top type with a Belpaire firebox on one 
locomotive and a water tube firebox on the other. In the Bel- 
paire boiler there are 131 tubes; 34 of them are 2yi in. in 
diameter, and 57 are 2^4 in. in diameter. There are also 27 
superheater flues 5^ in. in diameter. The tubes are about 23 
ft. 7J4 iP- in length between tube sheets and give a total heating 
surface of 3, ISO sq. ft. The Belpaire firebox has a heating 
surface of 206 sq. ft., giving 3.396 sq. ft. total heating surface 
in the boiler. The grate area is 46.1 sq. ft. In the water tube 
firebox are 623 tubes, giving a heating surface of 1,280 sq. ft. 
The front end of the boiler is very long, measuring 10 ft. 6 in. 
from the tube sheet to the front ring. The superheater is of 
the Schmidt type, and the steam is carried through an outside 
pipe to the top of the high pressure steam chest. 

The arrangement of the front and rear trucks is much alike 
and the equalization system of the drivers does not include 
either cross equalizers or a connection to the trucks at either 
end. The customary style of plate frame is employed and the 
springs are located above the driving boxes for the first and 
second pair of drivers and below at the third. The weight on 
the rear trucks is transferred from the frame through semi- 
elliptic springs secured to the outside of the locomotive frames 
and resting on the ends of the truck bolsters. The general di- 
mensions of the locomotive with the Belpaire boiler are given 
below : 

Tractive effort, compound 32.362 lbs. 

Weight on drivers 119.000 lbs. 

Weight on front truck 53.000 lbs. 

Weight on trailer 53.000 lbs. 

Weight, total engine 225,000 lbs. 

Wheel base, driving 14 ft. 1 in. 

Wheel base, total engine 41 ft. 3 in. 

Cylinders, diameter 17}^ in. and 24Ji in. 

Cylinders, stroke 25'4 in. and 2SH in. 




Largest Passenger Locomotive In Europe; Northern Railway of France. 



behind the tender at a speed of 75 miles an hour on the level 
and 60 miles an hour on .5 per cent, grades. 

These locomotives, of the 4-6-4 type, were designed and built 
under the direction of M. Asselin. chief engineer of motive 
power and rolling stock, the one illustrated being constructed 



*Taken fro 
ical Engineer: 



rnnl of the American Society of Mecha 



vheels 



eter 



.80 



Steam pressure 227 lbs. 

Boiler, inside diameter at front ring 68 in. 

Tubes, number and diameter 34 — Hi in.; 97 — 2yi in. 

Flues, number and diameter 27 — 5'A in. 

Tubes and flues, length 23 ft. 7J< in. 

Heating surface, tubes and flues 3,190 sq. ft. 

Heating surface, firebox 206 sq. ft. 

Heating surface, total 3,396 sq. ft. 

Heating surface, superheater 753 sq. ft. 

Grate area 46.1 sq. ft. 



p Pmactdc 



SMITH SHOP TOOLS 



BY J. F. PERRITT, 
Foreman Blacksmith, Seaboard Air Line. Jacl<s.inville. Fla. 

BENDING CAKRV IRONS. 

This tool was designed for bending carr/ irons under a steam 
hammer. Tlie illustration shows clearly the method of oper- 
ation; it has been in successful use for a considerable time. The 



-^K- 



_AsM 



il 



^\-l'Hok5 for Handling 
■^ .m'fhl'Rods 



T^ 



Wocked OufThus 



k— «--->t<- 



-■^--e'—A 



k'Rad ^ '^-"^^ 



Vl!_ 



Operation of Bending Carry irons. 

dimensions nia\-. cit course, be varied to suit any special require- 
ments. 

REP.\IRING LOCOMOTIVE BRAKE BEAMS. 

This device is for use in making and repairing under a ham- 
mer locomotive, brake beams that have become badly worn on the 
ends. The end of the beam is scarfed and the new end made 
with a \'-shaped notch to lit over the beam. The welding heat 



[♦— - 



bh 




c:^ 



Beam lYelded and Finished. Prepared for lYeldirjcf. 

Tool for Repairing Locomotive Brake Beams. 

is then taken and the weld is made in the tool under a hammer. 
We have used this device a great deal and find that in addition to 
saving time and material it enables the smith to do a neat job 
with but little effort. 



BENDING S-HOOKS. 

In bending S-hooks with this device, the body A is placed on 
the anvil and supports the tool. The slotted links B are held 
by the two studs D and slide on the two studs C. The metal is 
placed between the pins shown on the sliding links, as indi- 




I — y^ To 5uif Square 

\_^ Ho/einAn^i/ 

Device for Bending S-Hooks. 

cated i5y the heavy, straight lines, and by turning the handle in 
the direction of the arrows the hook is formed as shown by the 
curved dotted lines. 



PNEUMATIC HAMMER FOR BOILER 
SHOPS 



Macliine Shop Fo 



BREKENFELD, 

St. Louis & San Fn 



Springfield, Mo. 



The hammer shown in the drawing has proved efticient as 
a staybolt breaker and a riveter, as well as for general use. 
It has been in severe service for some years, and consists of 
a cylinder 5 in. inside diameter, in which is contained a float- 
ing piston. The air enters the cylinder at A, fills the annular 
space at the center of the piston and passes back of the pis- 

, 4' 4k' 

! u'^ .* ' ,, 144. Ouhide Edits of Sxhaisf Ports , J' 3rrauCa:lr 

Exhaust I 




-j/ii^-el'-ih— ''^^"J^ff'^-iU-sJ'-i/li'ii 12- n'^i- 



Automatic Air Hammer. 

ton. through Ihe connection B, driving it forward. A 2;^ in. x 
Yz in. projection is provided on the end of the piston for striking 
the hammer. The exhaust ports consist of six 5^ in. holes 
bored in the cylinder SVg in. from each end. These holes are 
covered when the piston is at the extreme ends of the cylin- 
der. When the piston is in the forward position, the air is 
allowed to pass through the pipe C, the connection B being 



191 



AMERICAN ENGINEER. 



Vol.. 87, No. 4. 



closed to the air pressure. The piston is thus driven to the 
rear, but is prevented from striking the rear head by the air 
cushion. At the rear part of the apparatus is a cylinder 8 in. 
in diameter which contains a piston and piston rod, and is 
used to brace the hammer and hold it against the work, the air 
pressure being supplied through the three-way cock D. 

TURNING FOUR-BAR CROSSHEAD WRIST 
PINS 



BY H. T. NOWELL, 

Boston & Maine. Concord, N. H. 



An arrangement for turning a four-bar crosshead wrist pin 
on an engine lathe is shown in the illustrations. The crosshead 
is first planed, centered and spotted on the top and bottom of the 
pin and placed in the lathe as shown in Fig. 1, counterweights 
being strapped on to make it run smoothly. The goose-neck tool 




Fig. 1 — Position of Crossiiead at the Beginning of the Operation. 

shown in Fig. 2 is used on the carriage of the lathe and is pro- 
vided with right and left interchangeable heads, w'hich are made 
on a swivel so that they will clear the work when the crosshead 
is returning to its original position. As shown in Fig. 1, the 
crosshead A is turned by the dog B, which is fastened to the face- 
plate and comes in contact with the arm D fastened to one end 
of the crosshead. The arm C is fastened to the bed of the 



m 


t 












.-»-y 



:a 




Fig. 2 — Tool Used for Turning Wrist Pins. 

lathe and trips the dog B, disengaging it from the arm D and 
allowing the coil spring E to pull the crosshead back to its start- 
ing position. Fig. 3 shows the crosshead just ready to be 
tripped. The construction of the driving-dog is shown in 
Fig. 4. When the arm F . located on the rear of the dog in a 



recess, comes in contact with C (Fig. 1), it turns the pin G 
which bears on the projecting arm D on tlie crosshead. One- 
half of the end of pin G is cut away. This allows it to 
disengage from D when it is turned by the arm C. A spring 
is fastened to the arm F so as to return it to its original posi- 





^^ 








' li^'^~M , 1 1 t^^^m 




^ 


^.. . 




mm^^^mm 






, , ^^m 


m 


~- 




•^^3wev»«4F*l viu 


^Igg^tmmmm 


















UIMmiwjsna 



Fig. 3 — Crosshead Just Ready to be Tripped. 

tion after it has passed C. In this way the faceplate may ro- 
tate continuously and only turn the crosshead through one- 
half a revolution. One side of the crosshead pin is turned in 
this manner and then the crosshead is reversed in the machine 




Fig. 



ing-Dog for Turning Crosshead Wrist Pins. 



and the other half is turned. This device is simple and 
expensive, does good work and may be applied to any eng 
lathe with a faceplate. 



R.ML Connections Between Valencia and Madrid, Spai.n'. — 
The mucli talked of direct line from Valencia, Spain, to Madrid 
has not been included in the new law authorizing "complimen- 
tary" railways in Spain. The law only makes reference to the 
proposed line filling up the gap between the termini of existing 
Imes at Cuenca and Utiel, and the Valencia people are not satis- 
fied with this route, which is circuitous. On the other hand only 
89 miles of line have to be built to connect these two termini, 
while of the proposed direct line via Motilla nothing is completed 
but the section from Valencia to Utiel. Valencia is the only 
large coast town which is not placed on one of the many direct 
lines which radiate from Madrid to the coast, although it is 
nearer than any other. As the crow flies the distance between 
the two cities is only some 186 miles, but the present route, via 
Encino, is 304 miles long, and the tri-weekly express takes lOyi 
hours to do the journey. By the Cuenca-Utiel route the distance 
would be reduced to 250 miles and considerably less again, via 
Motilla. Unfortunately, the latter route is through difficult 
country, and there is little hope of any local traffic of value, at 
least for a number of years to come, while the through passenger 
traffic is hardly enough to justify the present service of a daily 
mail train each way and an express every alternate week day. 



Shop Improvements at Burnside, III. 



A Typical Illustration of What May be Done 
to Improve Power Conditions at Old Shops 



Although the Burnside shops of the IlHnois Central wciulil 
hardly be considered as old shops, they have developed so ra])idly 
during the past 10 or IS years that in spite of boiler plant addi- 
tions made in 1907, enough power was not available for the 
stationary engines situated in various parts of the plant. Soon 
after M. K. Karnum was appointed general superintendent of 
motive power an investigation was made by Willard Doud, shop 
engineer, and it was found that on account of the lack of facilities 




Plan of Reinforc/ngr Baf^. 



Fig. 1 — Concrete Chimney for the Burnside Shops of the Illinois 
Central. 

for handling coal and ashes, the steam was being generated at 
a comparatively high labor cost ; that the boiler capacity could 
be increased by improving the chimney and ash pit arrangements; 
and that the cost of operating the engines distributed throughout 
the plant, and of transmitting the steam over the necessarily long 
distances, could be greatly reduced by the installation of motors 
throughout the plant, and generally electrifying the shops. It 
was also found that there was sufficient exhaust steam available 
in the mill engine room in addition to requirements for heating 
several buildings to operate low pressure turbines, which would 
provide the necessary amount of alternating current for the gen- 
eral electrification. A careful estimate of the cost of these changes 
showed that with an investment of about $150,000, a substantial 
saving could be made in the operation of the plant. These changes 
have been made, which clearly demonstrate what can be done in 
an old plant to bring the operating costs down to moderate pro- 
portions, and to increase the efficiency of the boiler plant. 

BOILER PLANT. 

The boilers were located in two buildings about SO ft. apart, 
and consisted of three 300 h. p. Cahal! water tube boilers in 
the smaller building, and eight 300 h. p. Erie City water tube 



boilers in the larger building. Nine of the boilers were equipped 
with Green chain grate stokers, and the products of combustion 
were taken care of by one brick stack 72 in. in diameter by 
ISO ft. high, one tile stack 86 in. in diameter by 1S3 ft. high, and 
two steel stacks 6S in. in diameter by 90 ft. and 11 ft. high 
respectively. All of this equipment was retained with the e.x- 
ccption of the brick and steel stacks which were replaced by a 
216 ft. reinforced concrete chimney 10 ft. inside diameter, de- 
signed by the W. W. Kellogg Company, New York, and shown 
in Figs. 1 and 2. It was found that the draft obtained with the 
old stacks had not been sufficient to burn the coal economically, 
and this chimney will more than handle the present number of 
boilers, and allow for increases in future. The 1S3 ft. tile stack 
handles the products of combustion for the 3 Cahall boilers in the 
second boiler house. 

The handling of the coal from the cars to the boilers and 
the ashes from the ash pits was done entirely by hand, and 




Fig. 2 — Boiler House, Showing New Concrete Chimney.* 

the labor cost for this work was excessive. A coal and ash 
handling arrangement was therefore installed, as shown in Figs. 
5 and 6, which makes it possible to reduce this cost over SO per 
cent. The coal is now dumped from the car directly into a 
depressed concrete hopper which feeds the coal automatically 
into two elevator buckets. These buckets are alternately raised 
to the top of the chute and automatically dumped into two storage 
bins above which a crusher is located for emergency use. From 
one of these bins it is distributed to a trolley conveyor, or hopper. 



'he concrete cliimney replaces the bricl< chir 

■ight and another steel stack, not shown, dir 

This photograph also shows the constructio 

chute. The receiving hopper and the coal 



iney A, the steel stack on 
jctly behind the new chim 
n of the upper part of the 
:rusher are plainly visible. 



193 



194 



AMERICAN ENGINEER. 



Vol. S7, No. 4. 





April, 1913. 



AMERICAN ENGINKER. 



195 



electrically operated, which feeds the stokers on tlie Erie City 
hoilors in the main Ijoiler house, and from the other to a belt 
conveyor which carries the coal over to the other boiler house 




Fig. 4a — Arrangement of Motor Suspensions for the East and West 
Side Line Sliafts. 

for the three Cahall boilers. Two of these boilers are used fur 
burning shavings and refuse from the planing mill. 

It was also found that the ash pit arrangement permitted a 
leakage of air behind the grates which tended to cool the 
gases of combustion. To overcome this the stokers have been 
arranged to discharge into closed ash pits. The ashes are re- 




5 — General Arrangement of Coal Chute for Power Plant. 



moved by a pneumatic ash conveyor designed by the Green 
Engineering Company, Chicago, which draws the ashes from 
the ash pit through a pipe to a separator and storage tank so 
located that the ashes may be dumped by gravity into a car for 
disposal. Two e.xhaust fans, each driven by a 30 h. p. motor 
running at 3,600 r. p. m., are installed for this purpose, one 
being held as an auxiliary. The ashes and air are separated in 



the receiver or hopper su that there is no eroding action pos- 
sible in the exhaust fans. 'I'his arraiiKenu-nt has proved very 
efficient and has eliminated ilie ncci.s>it.\ lor more than 3 men 
in the ash bandliii^ gang. 

EXCl.VE PL.WT. 

The engine e(|uipnK-nt ci insisted of \arious sizes of engines 
distributed tlir.iuglicut tile plant at some distance from the 
lioiler plant, which necessitated expensive labor costs and ex- 
tensive steam lines with a corresponding loss in the transmis- 
sion of steam. The engines in the mill engine room, which 
is near the boiler plant, were retained in service, but one 220 
h. p. and 3 smaller engines in the machine and erecting shops, 
a 105 h. p. and 25 h. p. engine in the smith shop, and a 35 h. p. 
engine in the rolling mill, making a total of 7 engines, have 
been replaced by motors. An addition has been built to the 
mill engine room for two AUis-Chalmers 750 k. v. a.. 3 phase. 60 
cycle 440 volt direct connected mixed pressure turbo-genera- 
tors arranged for normal operation on exhaust steam and 
shown in Fig. 8. While one is of sufficient capacity to supply 
the present demands for the additional electric power, two 




Fig. 6 — Coal Chute and Ash Separator for Power Plant 

were installed as a matter of safeguard in case of breakdown, 
and to have ready means for supplying additional power when 
necessary to do so. The supply of steam for this equipment 
is taken from the engine equipment in the mill engine room, 
wdiich consists of a 20 in. x 21 in. Buckeye single engine driving 
a 220 volt Westinghouse d. c. generator, a 28 in. x 48 in. Cor- 
liss driving the machinery in the planing mill, and two duplex 
air compressors, 22 in. x 30 in., and 20 in. x 26 in. respectively. 
A Westinghouse Le Blanc turbine driven condenser located on 
the engine room floor level is provided for each turbine, and the 
circulating water is cooled in a fan draft tower located adja- 
cent to the engine room. Two 15 k. w.. 125 volt Allis-Chal- 
mers enciting generators are provided, one being driven by an 
a. c. motor and the other by a Terry turbine. 

In making the change the only building originally using ex- 
haust steam for heating where li\e steam is now used for the 



196 



AMERICAN ENGINEER. 



Vol. 87, No -t 



same purpose was the ni;ii;iiine and erecting shop where on ac- 
count of the location of the building it was figured that the 
exhaust steam could not be used to any great advantage, and 



low pressure steam from the boilers is now used for the heat- 
ing system. A 3,000 h. p. Piatt Iron \\orks feed water heater 
was installed to heat the boiler feed water. Two 14 in. x 8 in. 



-20i- 



lOH.P. D.C.Mofor 
Type 5. K. Frame "90 
4SO-/800R.P.M. 




Mofor ^upporf. 
-Application of a IVIotor Drive to a Vertical Miller. 




sure Turbines and Le Blanc Condensor. 



April, 1913. 



AMI'.RICAN KNCilNEKR. 



197 



X IJ in. l'.l;iUc put valve piiinps were also added for feeding d. c. motors being used where variable speeds were required, 

the boilers. In the inachinc and erecting shop the machines were divided into 

MOTOR iN.ST.xLL.MiuN'.'^. groups, as showu in Figs. 3, 4 and 4a, each group being driven by 

\\ ilh the addition of the alternating current generators it was an a. c. motor. This greatly reduced the length of main shafts 

fi'unil that a more logical and economical distribution of power required, and also eliminalcd the attendant losses due to fric- 

cnuKl l)e effected, and in many instances direct current motors timi. 
running at .i Ci nstant speed were replaced l)y a. c. motors, the One notewdrthy clirnge was in the elimination of a rope drive 




Fig. 10 — *2-liich Motor Driven Car Wheel Lathe 



198 



AMERICAN ENGINEER. 



Vol. S7, No. 4. 



between the shaft of Group 21 and the shaft of Group 16, which 
will permit of locating a crane above a portion of the machine 
shop. The power required for each machine was carefully de- 
termined and a motor installed of sufficient power to drive 
each group. In some cases it was found that where a d. c. 
motor had been used an a. c. motor of much smaller ca- 
pacity would answer the purpose on account of its rugged 
characteristics. Such an instance is shown in I*~ig. 11. The 
15 h. p., a. c. motor in position on the wall is to replace the 
large SO h. p., d. c. motor on the floor, and a chain drive is 
to replace the belt drive. It was also found that in some 
cases the motors could be directly applied to the machines 
more economically, and a few of the most interesting ap- 
plications are shown in Figs. 7, 9 and 10. Fig. 10 shows a 
Sellers car wheel lathe driven by a 50 h. p., 220 volt d. c. 
motor with speed adjustment by field control from 500 to 1,000 
r. p. ni. Snap switches on the front and rear of the lathe en- 




Fig. 11 — A 50 h. p., 220-volt. d. c, Motor Replaced by a 15 h. p., 
440-volt, a. c, Motor Placed on the Wall. 

able the operator to start and stop the motor from either place. 
By means of a drum controller and suitable field resistance the 
desired speed is established. With one snap switch the motor 
is brought to this speed, while the other switch gives half speed 
for handling hard spots. Hence by combination of the con- 
troller and snap switches, the speed control is obtained with- 
out the intervention of gear changes? 

Throughout the whole installation tlie accessibility of motor 
control for the operator was carefully considered. All of the 
auto-starters are equipped with overload relays instead of fuses 
and no-voltage releases, which aflford protection to the motors, 
tools and operators. In case of the group drive, provisions are 
made at three different places in each group for stopping the 
motor in case of accident. \\ here it was possible to do so the 
motors for the group drives were suspended from the walls 
or rafters so as to give all the floor space possible and place 
the motors out of the way of possible injury. Alternating mo- 
tors will require very little attention. It was believed that by 



making these changes a distinct sa\ing in the cost of operation 
of these shops would be made, production increased, a similar 
effect on the working floor space obtained, and that in general 
the shop operation would be much more reliable. Alternating 
current motors were also used to replace the engine in the 
blacksmith shop, and marked increases in output have been 
made by their installation. 

The construction work, other than that applying to motors, 
was done by Westinghouse, Church, Kerr & Company, New 
York, and all of the new motors installed were male by the 
Westinghouse Electric & Manufacturing Company, Pitts- 
burgh, Pa. 



A LINK GRINDING MACHINE 



BY V. T. KROPIDLOWSKI. 

In constructing the link grinder shown in the illustration, 
two pieces of J4 in. x 4 in. bar iron were used for the frame, 
but the writer believes that heavy 4 in. angles would make a 
more rigid construction. A crosshead D slides between the 
frame bars, and can be raised and lowered by a long rod B, 
which has a square thread. This rod fits into a block /, which is 
bolted between the bars of the frame. A handle M is provided 
to operate the screw. Through the crosshead a pin with a 
journal fit is provided, on the end of which a block F is fas- 
tened and kept from turning by a pin H; while through the 
block F is passed the rod C, which can be moved so as to suit 
the radius of any link, and is held in place by a set screw G. 
The lower end of the rod C has two jaws,' from which are sus- 




. /trior ior £rT}erif IVhee/ 
Machine for Grinding Links. 

pended two links J . These links have bolts A', whicli have taper 
heads, and which also are provided with a taper washer L and a 
nut, to suit any size holes in the different links. The arbor of 
the emery wheel that is used for grinding the links is attached 
to the arbor of a large emery wheel, which was already in- 
stalled, this being done to obviate special shafting, pulleys, belts, 
etc. Referring to the illustration. No. 1 indicates the large arbor 
and No. 2 the small one. A medium grade of emery wheel is 
used and all the deep hollows are removed by this machine, 
the little polishing that is necessary afterwards being done by 
hand. 



Repairing Locomotive Driving Boxes 

Brasses Cast in Place are Better Both 
as to Service and Cost of Repairs 

BY M. D. FRANEY, 

Master Mechanic, Lake Shore & Michigan Southern, Elkhart, Ind. 



The design of the driving box and its associated parts, the 
machinery available in the shop, its relative location, as well as 
the organization of the shop have an important bearing on the 
proper method of repairing driving boxes. In the following 
study of the subject the functions of the driving box and its 
associated parts will be considered first and will be followed 
by a discussion of the proper method of making repairs. 

The ideal driving bo.x is one having a general construction of 
ample strength to permit maximum wear and the restoring of 




Pacific Type Locomotive. 

worn parts to their original dimensions. It should give the 
maximum service between general shoppings with a minimum 
amount of repairs. The following items affect the service and 
repairs; wear between the journal and the brass; the secure 
holding of the brass in the box ; lateral wear between the driving 
box face and the driving wheel hub ; securing and holding of the 
hub liners in the boxes and on the driving wheels ; reducing to 
a minimum the wear between the shoe and wedge face and the 
driving box. The wedge bolts should have ample strength and 
a liberal bearing area between the bolt and the wedge. The 
flanges of the driving box for shoe and wedge lit should be 
tapered to prevent the raising of the brass from the journal, or 
the binding of the driving box and shoe and wedge during the 
rolling of the locomotive in service. 

Experience proves that the wear on the main driving journal 
and brass is more rapid than on the front and back journals. 
This wear may be made to correspond to that of the other 
journals by increasing the length of the main driving journals 
by 18 or 20 per cent. This practice was tried on the Michigan 
Central at Jackson, Mich., in 1903 by D. R. MacBain, now 
superintendent of motive power of the Lake Shore & Michigan 
Southern. At that time Atlantic type locomotives on that road 



required the refitting of the main driving box brasses after 
35,000 miles service. Increasing the length of the main bearing 
from 12 in. to 14 in. resulted in the same engines making 100,000 
miles without refitting the boxes. 

Fig. 1 shows the No. 1 and No. 3 box, and Fig. 2 the main 
axle driving box of a 22 in. x 28 in. Pacific type locomotive 
equipped with a superheater and carrying 200 lbs. steam pressure. 
The details of the method of holding and fastening the brass are 
shown in Fig. 3. It will be observed that this box is made to 
receive the brass in a molten state. Five dovetails are slotted in 
the crown of the box, two holes 1 in. in diameter are drilled in 
the center dovetail and the hub face of the box is dovetailed 
to receive and hold the brass hub liner w'hich is poured and cast 
on the box at the same time as the crown brass. The hub liner 
is a part of the brass, and with the two 1 in. projections in the 
two 1 in. holes, A and B, in the center dovetail it prevents the 
brass from working out, should it become loose in the box. The 
five projections on the crown brass are held closely to the sides 
of the dovetails in the box by shrinkage. 

One great advantage of the poured brass over the pressed one 
is that a higher percentage of lead can be used without segrega- 
tion. The sudden cooling in the steel box gives a very close 
grained uniform bearing metal. The poured brass with its high 
percentage of lead makes an ideal bearing and having the hub 




-Driving Box on the Main Axle of 
Locomotive. 



t<— ^/---^ — ^si — -■>) 
Heavy Pacific Type 



liner cast solid with it, in addition to tlie dovetail, makes an 
excellent method of fastening the hub liner as well as a cheap 
method of renewal to standard dimensions. There is a saving 
of labor in turning, shaping, pressing in, drilling and pinning the 
brass, and the pouring of the brass in the steel box costs less 
than pouring in a sand mold. 

In applying new driving wheels there is no good reason why 
metal should be removed from the wheel hubs and similar metal 
patched on with bolts. The wheel hub should be left solid to 



199 



200 



AMERICAN ENGINEER. 



Vol. 87, Ko. 4. 



take the lateral thrust of the box. The writer has seen hubs with- 
out liners, e.xcept on the bo.x, in service eight and ten years, 
which were in good condition. 

Cast iron shoes and wedges and cast steel driving boxes do 
not make a satisfactory wearing combination and in the boxes 
illustrated two dovetails and two 1 in. holes are provided to 
hold the bronze liners, which are cast in place. This not only 
provides good bearing material, but also permits liberal fillets 



:i:^ 




Fig. 3 — Arrangement of Recesses for Holding the Crown Brass 
and Liners. 

where the flanges join the steel driving box casting, which adds 
to the strength of the construction, and yet, when the liners art- 
cast in place, allows the use of sharp corners on the shoes and 
wedges which gives a bearing on the full area of the shoe and 
wedge face. On the shoes used with these boxes there is an 
increased bearing area of 13>4 sq. in., as compared with a similar 
wedge having a fillet of M-in. radius. This reduces the wear 
between the shoe and wedge and the driving box face and al^'i 



-Frame 'Centers - 



R/ffht 
Frame 



Kj 



C-fr. L ine of Driirers 






Pedesh:// Shotf/ders 
at this Polnf 



VI 



=1 



Fig. 4 — Relation of the Driving Boxes and the Frames When the 
Driving Wheel Strikes a High Spot on the Track. 

reduces the puunding. The brass face against cast inm permits 
a closer adjustment than with cast iron and steel. 

F"ig. 4 shows why the driving box flanges should be tapered to 
prevent the driving boxes tipping on the journals with the 
swinging and rolling of the locomotive. This clearance also 
prevents the binding of the driving boxes and the shoes and 
wedges with the resulting breakage of the flange on the box, 
the shoe and wedge flange, the wedge bolt, or all three. 



SHOP PR.\CT1CE. 

The shop practice for finishing new driving boxes of this type 
in a shop repairing 650 engines per year has been well standard- 
ized and the results are very satisfactory. In the following descrip- 
tion, the time given in each case is the average time required 
and includes dead time. It is based on piece work pieces and 
covers an extended period of time. All driving wheel and box 
repairs from the time the wheels are removed from the loco- 
motive until they are again ready to place under it, are handled 
by the driving wheel and box department of the machine shop. 

The new bo.x as it is received from the foundry is clamped by 
bolts in the ordinary method on a 42-in. Bullard vertical turret 
lathe; both faces of the driving box are finished to the proper 
dimensions, and the hub face is dovetailed to receive the hub 
liner. This operation requires 90 minutes from floor to floor 
and costs 65 cents per box. The box is trucked from the boring 
mill to the slotter at a cost of 1 cent. The circle and dovetails 
are slotted to receive the poured crown brass. This requires two 
hours and costs 96 cents per bo.x. 

Experience in pouring driving box brasses has shown that the 
slirinkiii!^ of the metal tends to draw the box in on the lower 




hig. 5 — Face Plate and Burners for Heating the Box Preparatory to 
Pouring the Brass. 

end and for this reason llie new Imx is not milled for the shoe 
and wedge fit, or slotted for the cellars until after the brass is 
poured. 

It requires eight minutes to take the box to the brass foundry 
and costs a little over 3 cents a box. The brass is melted in a 
Rockwell furnace and a special face plate with four special 
luirners is provided for the pouring. This is shown in Fig. S. 
l-'uel oil is used in the burners and the boxes are heated to about 
9C0 degrees before the brass is poured. A cast iron core with a 
pin projecting from the lower end is set in a receptacle just 
opposite each burner. This core has projections which core out 
the grease grooves and recesses to receive the sand cores for 
babbitt grooves ; the brasses as poured are small enough in 
diameter to finish nicely to minimum size of journal for each 
class of engines. The hub liner in its molten state is retained in 
position on the box by wrought iron guards, about 1 in. high, 
providing ample stock for facing it to the required thickness and 
insuring the removal of all dross and waste material. Slots are 
provided in the edges of the iron cores and two wedges are used 
in each slot, one of the wedges is inverted and by driving the 
other it is easy to center the box on the core. These wedges 
form the mold for the lower edges of the brass. 



April. 1913. 



AMERICAN ENGINEER. 



201 



111 beginning the operation, tlie box is set on the face plate 
resting on its back face at the proper distance from the cast iron 
core. When properly located in respect to the core it is secured 
and the cast iron core is removed. The burner is lighted and 
the box is heated to its proper temperature. The guard tor the 
hub liner is then placed on the box and the core is returned to 
place and the wedges driven down and all open places are closed 
with asbestos cement. 'I be molten brass is then poured in the 
ladle and allowed to cool to a dull red heat before pouring in 
the box. Fig. 6 shows the operation of pouring. 

Setting up the box on the face plate, lieating, applying the 




Fig. 6— Po 



ing Driving Box Crown Brass and Hub Li 



guards and liners and pouring the shell and hub liners requires 
30 minutes and costs 16 cents a box for labor. 

The box is now returned to the milling machine and is securely 
clamped to a heavy angle iron. One end of the box is offset so 
that in milling the first shoe and wedge face the milling cutters 
also cut half the taper on the flanges. After the milling cutter 
has passed through, the boxes are reset by adjusting the wedge 
on the opposite edge of the bo.x which completes the operation 
of milling tlie shoe and wedge face and tapering both ends of 
the flanges on one side of the box. The box is then turned 
over and the same operation is performed on the other side. 
This requires 2^^ hours and a labor cost per box of one dollar, 
with 25 cents added for setting up on the machine, which usually 
applies for several boxes. This operation could be somewhat 
reduced if a heavier milling machine was used. 

The box is trucked to the planer, which is in the same de- 
partment, and the two dovetails are planed on each shoe and 
wedge face to receive the brass liners. This takes on an average 
of 45 minutes per box and costs 37 cents. It is then trucked to 
the brass foundry for pouring the shoe and wedge liner. 

For pouring these liners, cast iron formers which fill the space 
between the flanges of the driving bo.x and for the full length 
of the shoe and wedge face are provided. Four taper pins on 
the face of the liner hold it a proper distance from the box. Two 
formers are used for each box and are held in place by clamps. 
The labor for applying formers and pouring the side liners costs 
6 cents a box. 

The box is taken to the planer at a cost of a little over 3 cents 



and tile brass gibs are planed to the proper thickness to give 
the required width on the shoe and wedge face. This is handled 
on an ordinary 36-in. planft- and the time required for setting up, 
finishing lioth sides and retnoving to the floor is 38 minutes and 
costs 30 cents for labor. The box is next delivered to the slotter 
and is slotted for the cellars whicli consumes .SO minutes and 
costs 38 cents. 

Cleaning the sand out of the oil pocket and out of the babbitt 
slots takes 14 minutes per box, costing 7 cents. It is then 
trucked to the babbitt fire, babbitted and returned, requiring 12 
minutes at a labor cost of a little over 8 cents. 

The box is bored for the journal fit on an old Putnam wheel 
boring machine, wliich has been fitted up for this work, it is 
show-n in Fig. 7 with a finished box in position. A heavy 
extension is provided on the end of the boring bar which extends 
into a sleeve in the table, so designed that the chips cannot cut 
the bar. An adjustable tool holder is provided in the bar and a 
double end tool is used. One end of the tool is for roughing 
and the other for finishing. A horizontal head is used for facing 
the hub liners. A %-m. feed and a >4-in. cut is used for rough 
lioring and a 3/32-in. feed and a ^-in. cut for facing, both 
operations being performed at the same time. A canvas curtain 
encloses the niaciiine while boring and facing. The bo.x is 
clamped with fi;ur heavy clamps and key-bolta. 

The box is bored central with the shoe and wedge faces by 
using a special adjustable gage. Fig. 8, measuring from the shoe 




Fig. 7 — Boring tlie Brass and Facing the Hub Liner. 

and wedge face to the extension on the boring bar. This is also 
used for measuring from the steel box to the bar for the proper 
thickness of the crown brass. The operator is required to caliper 
the journal and is responsible for the proper fitting of the brass 
on the journal. Front, back and intermediate brasses are bored 
1/32 in. larger than the journal and the main brass is bored to 
fit the journal. This is for engines equipped with grease lubri- 
cators. Setting up the box in the boring mill, calipering the 
journal, boring the brass and facing the hub liners to proper 
thickness takes but 25 minutes from floor to floor. The total 
cost of these operations is 25 cents. 



202 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



The box is next delivered to the drill press in the same de- 
partment and is drilled for the cellar bolts and oil holes. This 
takes one honr at a cost of 28 cents. 

Planing the cellars to fit the box takes 25 minutes, fitting the 
removable grease doors to cellars five minutes, and drilling the 
holes in the cellars and grease doors 15 minutes. The cost for 
the three operations is 28 cents. 

The bo-x is delivered to the fitter who fits it to the journal, 
•cleans the sand out of the grease groove with an air hammer 
and special chisel, removes the burrs and squares up the spring 
saddle. This takes one hour. 

Placing the box on the journal, packing the grease in the cellar, 
fitting up a new grease plate and spring plate, fitting the cellar 
in the box and putting in the cellar bolts complete requires 
another hour. 

This completes the operations on a new bo.x ready for applying 




the Boring Mill. 



the wheels under the engine. The total time as shown by the 
recapitulation is 14 hours and 41 minutes. 

Si-MMARV— New Driving Po.xes. 



Time. 
Minutes. 

Clamping on the boring mill, finishing bolh faces, dove- 
tailing for the hub liner 90 

Trucking to the slotter 

Slotting the circle and dovetail for the brass 

Trucking to the brass foundry 

Setting on the face plate, applying the formers, heating th 
box, pouring the brass and hub liner 

Trucking to the milling machine 

Setting up on the milling machine, milling the shoe anc 
wedge face, including the tapering of flanges 

For setting up the milling machine for the above operation. 

Setting on the planer, planing two dovetails in each faci 



Cost for 
Labor. 
Cents. 



120 



150 



sho 



and wedge line 



eking to the brass foundry for pouring shoe 



45 



side liners 15 



Applying the formers, heating the bo.x. pouri 
Trucking from the brass foundry to the pla 

Planing brass gibs on shoe and wedge face 38 

Slotting for the cellar 50 

Cleaning the sand out of the oil pockets and babbitt slot.... 14 
Trucking to the babbitt fire, babbitting and returning to the 

boring mill 12 

Setting in the boring mill, calipering size of the journal, 
boring the brass, and facing the hub liner to proper thick- 
ness 25 

Drilling the cellar bolt holes and oU holes for the shoe and 

wedge face 60 

Planing the cellar to fit 25 

Fitting removable grease doors to the cellars 5 

Drilling the holes in the cellars and grease doors 15 

Removing all burrs and sharp edges from the brass and hub 
liners, cleaning the sand out of the grease grooves in the 
brass, squaring up the spring saddle, and chipping the oil 
grooves in the shoe and wedge face, leaving tlie box ready 

to go on the journal 60 

Filling the grease groove, placing on the journal, applying 
the spring grease plates and followers complete in the 
grease lubricator, filling the grease lubricator, placing the 
cellar in the box, and putting in the cellar bolts 60 



Total 14 hr 



. 41 : 



In handling an old box for repairs, the box is first removed 
from the axle and after the grease is taken from the cellars and 
placed in receptacles provided for the purpose, the box and cellar 
are placed in a basket for the cleaning vat. This work, including 
taking the box and cellar to the lye vat and cleaning and then 
returning them to the driving box department, requires twenty- 
eight minutes and costs about 13 cents. 

Inspecting the driving bo.x and pressing out the shell consumes 
si.xteen minutes at a cost of about 6 cents. Where it is necessary 
to chip out the hub liners the time will be thirty minutes. 

In removing the brass side liners for the shoe and wedge it is 
more satisfactory to plane them out and the cost of doing this by 
splitting them in two in the center with square nosed tool and 
removing the parts is also about 13 cents. 

Trucking the box to the brass foundry for pouring a new 
brass and liners takes 8 minutes and costs a little over 3 cents. 
Setting up the box on the face plate, heating it, pouring the brass 
including the hub liner, applying formers for the side liners and 
pouring the side liners takes 45 minutes at a cost of 22 cents. 

With repaired boxes all of the brass foundry work, including 
pouring of the hub and side liners, is performed at one time. 

The box is then trucked to the planer and the side liners are 
planed to the original dimensions. This takes 38 minutes and 
costs 30 cents a box. Where the old shoe and wedge liners can 
be used and it is only necessary to plane them each box is planed 
to width separately. This is good practice as it preserves a 
maximum thickness of liners on the box. On the erecting floor 
the width of each box is laid out on its own pedestal from its 
respective center. 

After the sand is chipped out of the oil pockets and babbitt 
slots in the shell the box is trucked to the babbitt fire, babbitted 
and returned to the boring mill. It is bored in the same way as 
a new box. 

The bo.x then goes to the fitter, the sand is cleaned out of 
grease grooves and the brass is fitted to the journal and the 
spring sa(^dle bearings are squared up. It is now ready to be 
applied to the journal, after which the foreman inspects it for 
fit ; the grease with lubricator is applied and the cellar is bolted 
in place and the box is ready for service. 

SuMMARi' — Old Drivi.ng Boxes. 

Cost for 

Time. Labor. 

Minutes. Cents. 

Removing the box from the axle S 3.2 

Removing the grease from the cellars and placing the box 

in the basket for cleaning 5 2 

Taking the box and cellar to the lye vat and cleaning 9 4 

Trucking to the driving box department 6 2 

Inspecting the box and pressing out the brass 16 6.3 

Chipping out the hub liners 30 13 

Planing the side liners and removing IS 13 

Trucking to the brass foundry for pouring the liners and 

brass S 3.2 

Setting the box on the face plate, heating, pouring brass, 

hub liner and side liners 45 22 

Trucking to the planer 8 3.2 

Planing the side liners 38 30 

Chipping sand out of the oil pockets and babbitt slot in the 

brass » 14 7 

Trucking to the babbitt fire, babbitting the brass and return- 
ing to the boring mill 12 7 

Setting on the boring mill, calipering journal, boring the 

brass, facing the hub liners 25 25 

Removing all burrs from the brass and hub liners, cleaning 
the sand out of the grease groove, chipping the grooves in 
shoe and wedge face. Box ready to go on the journal.... 60 47 

Filling the grease grooves, applying on the journal, fitting up 
the lubricator complete, applying the cellar, putting in the 
cellar bolts. Box ready for service.-. 25 13 

Total 5 hrs. 27 min. $2.00 

As Stated in the beginning the detailed handling of driving box 
repairs will necessarily be varied to suit shop conditons, type of 
machinery, its relative location and the design of box used. It 
should be understood, however, that a few extra cents saved in 
the cost of repairing driving boxes may result in dollars spent 
in the roundhouse before the engine comes back for general 
repairs. The principal item to be considered first and always is 
the design of the driving box and the method of repairing, which 
will enable the engine to go from one general shopping to an- 
other with the last amount of repairs. 



GAR DEPARTMENT NOTES 

BY KEYSER. 

Is there a railroad anywhere on which a car foreman can 
have the repair tracks switched at the time they need it? My 
experience has been something Hke this : The car foreman 
orders one of the repairmen to "Go up and tell the yardmaster 
we want a switch here in half an hour." The repairman returns 
in 45 minutes and says that after tramping all over the yard 
he fmally found the \'ardmaster, who informed him that "he 
couldn't switch the rip tracks before dinner." There being, by 
this time, from two to twenty repairmen idle, the foreman pro- 
ceeds to find what he can to keep them busy temporarily and 
sets out himself in search of the yardmaster. When he suc- 
ceeds in running him down they spend another ten minutes in 
loud-voiced discussion that accomplishes nothing; the fore- 
uian returns to the repair track and cools his wrath by telling 
what should, in his opinion, be done to the yardmaster and the 
rest of the transportation officials, while the yard crew go about 
their regular work and switch the repair tracks when they get 
around to them. 

I do not pretend to otter a solution of this proljlem. I have 
seen a number of trials made to solve it — designating certain 
times for the switching, etc. — but I have never yet known one 
of them to work out satisfactorily. Conditions vary so much 
at the terminals that a different treatment may be needed for 
each one, or at least each class of terminal ; but I believe that 
the way to go about solving it is to have the matter thoroughly 
threshed out in a conference between the superintendent, the 
master mechanic or division master car builder, the yardmaster 
and the car foreman. Cei"tainly something should be done to 
avoid the delays and consequent waste of keeping car repair- 
men waiting for switch engines. 

When a luan is made car inspector he sometimes gets the 
idea that all he has to do is to go around tapping wheels with 
a hammer and looking wise. There are plenty of railroads on 
which cars are set out and delayed on the repair tracks for 
trivial repairs, while a car inspector sits and gossips in the 
yard office. This may be largely overcome by erecting a small 
shanty for the inspector, within a reasonable distance of his 
work, and placing in it a small supply of brasses, nails, bolts, etc. 
The inspector can then, in many cases, very easily make such light 
repairs as are necessary without marking out the car and neces- 
sitating its removal to the repair track. There are great possi- 
bilities in this for the saving of money for the company and in 
preventing delays. 

I talked to the foreman of a coach cleaning yard recently 
when a number of men were at work nearby washing down 
cars. I noticed two other workmen bring out a number of 
cushions and aisle carpets and one started blowing the dust 
out of the carpets with a compressed air cleaner, while the other 
commenced pounding the cushions. I expected to hear the fore- 
man at once order these two elsewhere, but not a word was 
said. The dust blew against the wet cars and, of course, stuck 
there, and the train went out with several cars looking much 
worse than when they arrived, for the reason that they were 
uniformly dirty coming in and were spotted irregularly going 
out. Possibly the moral is "use vacuum cleaners," but until the 
appropriation goes through, a little thought on the part of the 
foreman would help materially to lirighten the exterior of the 
passenger equipment. 



When work trains are being operated, the aprons which carry 
the unloading plow from car to car are frequently a Ijane to 
the carman's existence, one of the prolific causes of trouble being 
the leaving down of the end apron by trainmen and conveniently 
forgetting it. The sequel is the backing in of another locomo- 
tive or train and the consequent crumbling up of the apron. It. is 
useless to report these happenings. The superintendent may post 
bulletins and admonish from morning to night and trainmen 
will still "forget'' the aprons. The easiest way is to assign a 
man several times a day to go over all the trains which may be 
awaiting load, or standing idle for any other reason, and have the 
end apron turned back; then it will not matter whether or not 
the trainmen forget. 

It is just as easy to load car wheels properly as improperlv, 
but it is surprising how many carmen, and even foremen, will, 
in unloading wheels, place them so that the flanges of one pair 
rest against the journals of the next. The result to the journals 
may be readily imagined. 

The "safety first" campaign has resulted in great improve- 
ments as regards material left lying along the tracks in such a 
manner as to possibly cause death or injury to trainmen; but 
how common it is to see drawbars, draft sills, etc., left lying right 
where they fell when removed from a car on the repair tracks, 
the men in the meantime walking, or rather stumbling over them 
while about their work. In most cases a few steps and a few 
seconds more would place the old material out of the way, so 
that the men could work and move about with comfort and con- 
venience. 

While talking of safety, did it ever occur to >ou how easily 
a protruding nail rir broken board on a roof or the floor of a 
flat car, could throw a trainman from the car? These are 
among the little things that, if let go, may cause serious injury 
or loss of life. T know of repair yards where one or more 
men are kept busy all the time looking for and remedying 
small defects of tliis nature, .'\side from the safety feature, 
a loose nail may very soon mean a leaky roof. 

I was much surprised recently to see a number of men en- 
gaged in shoveling back and boarding up the grain in a box 
car in order to get at the draft timber bolts, which were broken. 
There is a device, which I was under the impression was in 
general use. by which this work can be much simplified. It 
consists of a bottomless box or cylinder, about four feet in 
diameter or square, as the case may be, made of % in. or 3/16 in. 
iron; it is sunk to the floor of the car and the grain shoveled 
out. It may be made in a boiler shop in a few hours. 

Many car foremen, unless the general storekeeper is watchful 
and checks their requisitions closely, follow the practice of 
ordering more material each month than they need, regardless 
of what is due on previous requisitions. They follow the old 
rule of ordering double what is needed because the stores de- 
partment will reduce the amount by half, anyway. I believe that 
it requires no more clerical work and gives more satisfactory 
results to keep close track of what material is on order, and 
instead of ordering another supply each month, keep after the 
storekeeper until the old requisitions are filled. In many in- 
stances, if a foreman were to suddenly have all his outstanding 
requisitions filled he would not be able either to store or use the 
material. 



203 



204 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



REMOVING FLAT SPOTS FROM CAR 
WHEELS 



BY CHARLES A. CURTIS, Jr. 

Flat wheels are hard on the road bed and rolling stock, and 
are frequently the cause of much ill-natured comment on the 
management, particularly in the case of passenger equipment. 
The traveling public is looking for the best service, and smooth 
running wheels play a big part in it. The device described in 




y4c(/L/s^ab/fj Whee/ Ca///per 
^xle Pulfecy. 

Details Used with Machine for Grinding Car Wheels. 

this article will remove flat spots quickly and cheaply, without 
the necessity of removing the wheels from the car. 

The machine may be set up and operated by one man. It is 
first necessary to jack up the end of the truck on which the flat 
wheel is located, so that the axle is free to turn in its bearings; 
then block the wheels which are not to be ground, so as to 
eliminate as much vibration as possible. The axle pulley is 



clamps shown ; a clamp must be placed at each corner of the 
frame. The wheel turning mechanism is next placed on the 
frame so that the driving pulley will be in proper alinement with 
the axle pulley, and is clamped in position by four hook bolts. 
Xo holts are provided in the frame for the hook bolts, as there 
is no certainty as to the location of the machine, due to different 
types of brake rigging, etc. The necessary holes are bored after 
the machine is set up, and the axle and the driving pulleys are 
then connected by a belt 3 in. wide. Power for turning the 
wheels is supplied by a li h. p. electric motor connected to shaft 
B by means of a tie.xible connection. The grinder is next placed 
on the rail with the part marked "front" at the wheels, and the 
part marked "outside" at the outside of the truck. It will be 
noticed that this macliine has a longitudinal feed of 3 in. and a 
transverse feed of 6 in. .-Kfter it is placed within the limits of 
its longitudinal feed it is secured to the rail by the set screws- 
in the rail jaw's. The grinder is driven by a Vj^ h. p. electric 
motor, which is flexibly connected to shaft A. This motor must 
have a separate frame and may be located to suit the operator. 
The grinder should run at about 1,500 r. p. m. The operator 
has perfect control of the work by means of the two feeds. 
Care should be taken to grind both wheels to the same diameter^ 
so as to preserve the good running qualities of the car. A wheel 
calliper is also illustrated, with which the size of the wheels may 
be taken accurately. 



Long Distan'ce Wireless. — A message by wireless telegraph, 
sent from Key West, Fla., recently was heard at Cairo, Egypt,- 
about 7,000 miles away. 

Fires on the Pennsylv.\nl\. — The Pennsylvania reports the 
smallest fire loss in thirty-four years. In 1908 the company's. 




It ^'^^^I 



L 4' M-t^j.5 Feed 
Ot/As/c/e 

k- — s- H^ 

i x-'i?-^ L 





-Ra'tlJayv- 

y lof^- ->1 

Wheel Grirc/er 







Wheel 


'hirninff Machine. 


-Gear 


Pmion 


Shafl- 




O'O- 


fhK 




D.a- 


faa 




O/a 


Ungth 


A 


20 


2" 


B 


z" 


1" 


A 


11 


iZb 


C 


id 


/" 


D 


z' 


1' 


B 


r 


This shaft Includes, 
moke iv^suif- Mo/o 














C 


/' 


So Including pink 



K-./il-ii Frame for )Vhee/ 

\ < Turning Machine.. ,~v 

i I 1 K— •2' — H 



TIT" 



->ij(< //- h' 

Hook Bo/fs for C/amp/ncr tVheef 
Turning Machine fo i^s Frame. 



Apparatus for Grinding Car Wheels. 



then placed on the axle. This pulley has a cast iron band filled 
with wooden segments, i. 2, j, etc. ; a set of segments is required 
for each size of axle. Each set must fit the cast iron band, 
which is made in two pieces and bolted together. 

The wheel turning machine is next set up. The frame of 
this machine is placed on the rails at a convenient distance from 
the axle pulley and is secured to the ball of the rail by the 



employees extinguished 274 fires out of a total of 1.397 which 
occurred on railroad proiierty, and in 1912, 454 out of a total of 
90S. The steady increase in the efficiency of the fire fighting 
brigade was further developed last year by special training of 
employees and equipping additional locomotives in yard service 
with pumps. Including the fires to which city fire departments 
were called, the total loss was only $219,892 from the 905 fires. 



Growing Cost of Freight Car Repairs' 

Some of the Principal Causes ; Also Suggestions 
for Changes in Design, and Methods to Reduce it 

BY F. F. GAINHS, 
Superintendent o{ Motive Power, Central of Geor(Sia. 



\\ itli till' miiti\c i»)WLT (if six til ten years ago. together 
willi tlic size and the method of handling trains of tliat period, 
a wooden nuderfranie of eight sills was considered a sub- 
stantial design for freight cars; but the introduction of hump 
yards and the Mikado and Mallet type locomotives has revolu- 
tionized operating conditions, and where action has not been 
taken to bring the cars up to the required standard, it has re- 
sulted in an abnormal amount of repairs, particularly to the 
draft gear, center sills and end sills. Many railway officers 
have realized this situation and have provided at least steel 
underframes and high capacity friction gears on all new equip- 
ment. Some have been content with the steel underframe and 
a w'eak draft gear, while others have taken steps to reinforce 
the older wooden equipment with metal draft sills and friction 
gears, as well as to use the high capacity friction gears with 
steel underframes on all new equipment. 

About two years ago a special analysis of repair bills was 
made on the Central of Georgia to see which were the prin- 
cipal items of expense so that measures could be taken to im- 
prove them. The analysis covered a period of six months, 
and in addition to itemizing repairs, the percentage of each 
item was shown for each railroad making repair bills against 
that company. The following table gives the average cost of 
the principal items in per cent, of the total bills: 

Air hose 3.08 per cent. 

Brake shoes 4.11 per cent. 

Brasses 9.85 per cent. 

Cleaning cylinders and triples 1.19 per cent. 

Miscellaneous air brake repairs 5.13 per cent. 

Wheels 9.70 per cent. 

Axles : 39 per cent. 

Oil boxes .94 per cent. 

Longitudinal sills 1 .29 per cent. 

Knuckle pins, locks, etc 4.53 per cent. 

Couplers 3.81 per cent. 

Follower plates 72 per cent. 

Casements 53 per cent. 

Springs, draft 1.34 per cent. 

Yokes 30 per cent. 

Yoke rivets and pocket bolts 3.56 per cent. 

Draft timbers 1.76 per cent. 

Draft bolts 28.37 per cent. 

Carrier bolts 1.04 per cent. 

Defect cards 6.27 per cent. 

Miscellaneous 12.09 per cent. 

Total 100.00 per cent. 

Assembling all items connected with coupler and draft gear 

we have : 

Follower plates .72 per cent. 

Casements 53 per cent. 

Springs 1.34 per cent. 

Yokes 30 per cent. 

Yoke rivets and pocket bolts 3.56 per cent. 

Draft timbers 1.76 per cent. 

Draft bolts 28.37 per cent. 

Carrier bolts 104 per cent. 

Longitudinal sills 1.29 per cent. 

Total 38.91 per cent. 

This conclusively demonstrated the weakest spot and the one 
needing immediate attention. In rebuilding some wooden coal 
cars metal draft arms engaging the steel body bolster, and ex- 
tending well back of the body bolster so as to reinforce the 
center sills at this point, were applied in connection with a 
substantial friction draft gear. These cars have been in service 
about three years without any cost for repairs of couplers or 
draft gears. One of them was in a collision on a foreign road 
and when returned had the eight longitudinal sills and the 
side planks broken, but there was no damage whatever between 
the center of the car and the ends, including the draft gear. 

•Awarded first prize in the Car Department competition, that closed 
February 15, 1913. 



The experience with this lul (jf car.s, in connection with 
tl;c analysis of the cost of repairs, resulted in a policy of im- 
pruxement of all wooden underframe cars with an expected life 
of ten years or over. All such cars when requiring new cen- 
ter siils are equipped with the metal draft arms and a friction 
draft gear. In many cases where the center sills are only 
split by draft bolts the old sills are retained and metal draft 
arms are applied without the removal of the sills. 

In designing new equipment the mechanical department of a 
railroad is in a much better position to do the work than the 
car builders. The latter are not familiar with operating con- 
ditions and approach the proposition from the standpoint of 
lirst cost, ease of construction, and with little or no concept 
of maintenance and repairs in ease of accident. 

The function of any car is to transport its lading under nor- 
nuil Conditions without damage to either the car or the lading, 
and with a minimum of weight per ton of lading. Box cars 
must be water and burglar proof. The design must also be 
economical as to maintenance. Normal conditions of today 
mean long, heavy trains handled by powerful Mikado and Mal- 
let type locomotives, hump yards, and congested terminals 
where the equipment must stand collisions at speeds of ten 
to lifteen tniles an hour without damage to the car, at least. 
That these conditions require a steel underframe has been so 
thoroughly demonstrated as to require no further proof. In 
the earlier types of steel underframe, in order to keep the 
light weight of the car in line with contemporary wooden 
construction, there was entirely too little material used. Its 
thickness was such that a few years' exposure to the elements 
caused serious corrosion and a further weakening of an in- 
sulilicient design. The material was not distributed to the 
best advantage to resist the shocks incident to the service. 
Pressed shapes were largely used, which involved serious delays 
when heavy repairs due to accidents required new parts. 

Today we know that we must put enough material in the 
underframe to take care of the service, and disregard the light 
weight of the car. Structural steel is in every way preferable 
to pressed shapes, even if the first cost is slightly greater. The 
thickness of members constituting the underframe should never 
be less than ^-inch, and preferably S/16-inch or over, to allow 
for corrosion. The center construction should be amply sufficient 
to transmit all shocks, jerks, etc. Whether in addition it should 
constitute the main carrying member or depend on the side 
framing for its portion is an open question, but in either event 
the fish belly type of center sill seems preferable. Eye-beams 
and channels, especially when not properly tied, do not fulfill 
the conditions required of them. There are in existence several 
thousand steel coal cars with channel center sills extending 
continuously from end sill to end sill, which even under service 
conditions frequently buckle back of the body bolsters, necessi- 
tating the cutting apart of the entire car to get them out for 
straightening or splicing. To eliminate such expensive repairs, 
underframes should be sufficiently strong between the body 
bolsters to withstand anything short of a heavy collision. The 
draft' sills should be spliced ahead of the body bolsters so that 
in case of minor damage, repairs may be effected without dis- 
mantling the car. A heavy capacity friction draft gear is 
necessary to absorb as great an amount as possible of the blows 
delivered to it, and to transmit a minimum to the underframe. 

On box and other house cars there should be at the end of 



205 



206 



AMERICAN ENGINEER. 



VuL, 87, No. 4. 



the frame a vertical member to which the end framing is 
attached, so that a shifting load will produce a shearing strain 
instead of tension at the bottom. Transoms, body bolsters and 
other members at right angles to the longitudinal axis of the 
car, should be flush with the side framing at the bottom. A 
slight side swipe that should do little more than scrape the side 
of the car, not even causing a derailment, will seriously damage 
transoms and body bolsters where they extend below the side 
framing, making an expensive repair job that could be eliminated 
by keeping them flush with the side framing. 

A striking block of cast steel, integral with the underframe, 
to transmit the shocks to the center sills when the draft gear is 
solid, is another desirable feature. Various forms of carrier 
Irons, which are easily removed when necessary to change 
couplers, as well as centering devices for couplers, are easily 
incorporated with this striking block. This arrangement prevents 
the driving in or pulling out of light end sills under service 
blows or jerks. 

Trucks of substantial design are of varying detail. The 
tendency is to substitute steel castings for all or part of the 
truck side frame. Such castings, of proper design, which are 
well annealed allow of a better distribution of metal and the 
elimination of bolts and nuts that work loose and cause failure. 
Any one of several well known designs is entirely satisfactory 
from a maintenance standpoint. Cast iron wheels, well made, 
under lighter capacity cars have rendered a good account of 
themselves. For the heavier cars many wheel companies, at a 
slight increase in cost, are making special wheels that are equally 
efficient, and until we go beyond cars of 100,000 lbs. capacity, 
are enonomical and safe. 

Hand brakes are frequently slighted in car design. The 
leverage should be such as to provide a good braking power 
without the use of clubs. A large percentage of damage to 
equipment and lading in terminal switching is caused by inefficient 
hand brakes. 

Taking the three most generally used classes of equipment - 
box, flat and coal cars — there are some details of each about 
which there is a difference of opinion. A majority of the 
items for each, however, are pretty generally agreed on. 

In box car design there is a question whether the super- 
structure should be composite or not. The composite type is 
expensive to repair in case of accident, generally requiring 
the dismantling of the entire superstructure. On the other 
hand, such a construction is probably cheaper to maintain against 
normal wear and tear. The end framing, at least, should contain 
a steel end plate securely fastened to the side plates, with 
steel corner posts, end posts and braces. The latter, in turn, 
should be secured to the steel end plate and the vertical flange 
of the underframe. At the belt rail a pressed steel fish belly 
girder extending across the end of the car and well anchored, 
in connection with the steel posts and braces, provides an end 
construction that will w^ithstand almost any blow given by a 
shifting load. The same results are being accomplished by 
using an entire steel end with ribbing in concentric circles or 
horizontally to reinforce it. 

The roof is the next item of importance, and is very frequentlv 
neglected. As a foundation, metal carlines should be used. 
Where the ends of the carlines are divided so as to form diagonal 
braces, they keep the superstructure from weaving. Metal 
carlines give a stronger body construction and more head room. 
There is a difference of opinion as to whether it is better to 
use an all-steel roof, an outside metal roof with wood under- 
neath, or an inside metal roof with wood outside. The out- 
side metal roof with wood underneath seems to have several 
advantages. The metal protects the wood from the weather 
and the w-ood acts as an insulation in hot climates. The inside 
metal roof with wood outside requires constant repairs to the 
wooden sheathing on account of the exposure. 

Doors and fixtures are generally not of suflficient strength. 
Instead of the usual wooden door stop to which a staple is 



secured for sealing, it is much better to use a malleable casting 
for that part of the stop that carries the staple, with short 
strips of wood above and below it. The sealing apparatus 
can be made integral with the stop and is burglar proof. The 
hasp on the door, instead of being secured by a clip with one 
or two bolts, should be locked into a wrought strap extending 
at least half the width of the door. This arrangement not 
only makes the hasp burglar proof, but prevents tearing off the 
front section of the door, as the stress from the hasp is dis- 
tributed the length of the wrought strap, or half the width of 
the door. The hangers should be of substantial design and well 
bolted to the door. The door track should be of ample cross 
section to support the door without deflecting, and should be 
well secured to the side plate. The chafing iron at the bottom 
of the door should be not less than 2 inches wide, bolted, not 
screwed, to the door, with substantial malleable castings at each 
end to protect it and act as guides. There should be a sufficient 
number of bottom guides so that, whether open or shut, the 
door will engage two of them, and preferably three, when 
shut. Probably a better lock and one which is more of a 
protection to the door, is one applied to the rear of the door. 
^^"hen flush doors are used, a type without a bottom track 
should be selected, as the bottom track is frequently bent by 
drays backing up to load or unload, and when the track is 
bent the door is either inoperative or hard to move. 

In flat car design about the only open question is the kind 
of material for the floor. Metal floors for many loads are 
not desirable, and as long as oak can be obtained at reasonable 
prices it makes the most desirable arrangement. Yellow pine 
does not stand exposure to the weather and requires frequent 
renewal. Hand brakes with demountable or telescoping shafts 
are desirable on account of overhanging loads, which cause 
frequent damage to the ordinary type of brake shaft. 

Coal cars, as a rule, should be all-steel. The composite car 
of the hopper type has proved expensive to maintain, and the 
all-steel gondola is less expensive to maintain than the one 
with wooden sides and flfoor. 

AVhile it is true that altered operating conditions have made 
the general design of the car of six or more years ago an ex- 
pensive car to maintain in its original condition, it is possible 
to remove the largest single item of upkeep by using friction 
draft gears, and, when of wooden underframe, by the addition 
of metal draft arms. On the other hand, there are in service 
many cars designed in substantial accord with the foregoing 
suggestions and only requiring renewals of wearing parts, with 
a minimum expense for repairs in case of accident. With 
the gradual retirement of the older equipment there should 
eventually come a decrease in maintenance costs. 

In conclusion, it seems only fair to claim that the mechanical 
officials have been somewhat unjustly maligned in some quarters, 
and that they are in close touch with the situation and are 
taking the necessary action to remedy it. 



Forest Fires. — The Department of Agriculture reports that 
the losses by fire in the national forests during the year 1912 
were lower than for many years. The total is estimated at 
$7S,2SO. The aggregate number of acres burned over was 230.000 
as compared with 780,000 acres in 1911. 

Railway Improvements in the Netherlands. — A new railway 
line is soon to be constructed from Hoogeveen, in the province 
of Drenthe, to Ommen, in the province of Overysel. The dis- 
tance is only 15 miles, but the new line will traverse a territory 
without railway facilities at present. This section is a great 
peat district. The railroad yards at Hoogeveen will be enlarged 
to meet the wants of the new line. Another important improve- 
ment in that region, soon to begin, is the double-tracking of the 
fine between Hoogeveen and Groningen via Meppel, about 55 
miles, coupled wnth enlargement of railway yards at several 
towns along the line. 



Fifty-Ton Low Side Gondola 

Substantial Steel Underframe, Forty Foot 
Car, with Drop Ends, for the Jersey Central 



The design of the latest steel underframe, low side gondola 
cars, one thousand of which have recently been put in service 
on the Central Railroad of New Jersey, is based on a long 
experience with a large number of the same type. It probably 
represents the most approved practice for this particular class 
of equipment for the conditions existing on this railway. These 



is a .>^ in. top cover plate, 20)4 if- vvidc. running continuously 
for the full length of the car. The side sills are also fish belly 
type girders with a Ji in. web plate and angles on the inside 
at the top and bottom. These sills are 24 in. deep for a dis- 
tance of 11 ft. 2 in. at the center. The w-eb plates of the center 
sills terminate at a point just beyond their connection to the 






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Cast Steel End Sills for Jersey Central Gondola. 



cars are 42 It. in length over the end sills and 40 ft. long in- 
side of the body. They are arranged with drop end doors and 
safety chains for the handling of long material, and are designed 
to carry a concentrated load of 110.000 lbs. at the center of the 
car. The centers of the trucks are 31 ft. 4 in. apart. The floor 
is of 2}^ in. long leaf southern pine, and the sides are the same 
material. 3'4 in. thick. The end doors are of 3 in. oak backed 



body bolster, but the top angles extend continuously to the end 
sills. The inside bottom angles of the center sills stop 6^ in. 
behind the bolster and the outer angle at the bottom extends 20 
in. beyond the bolster. The separate draft sills are formed from 
3s in. plate pressed in channel shape and are spliced to the cen- 
ter sill web. There are inside and outside splice plates at this 
joint. The top angles of the center sills are also secured to the 




Steel Underframe Gondola Designed to Carry 110. OOQ Lbs. Concentrated at the Center of the Car 



with 3/16 in. steel plates. In all other particulars except the 
floor stringers, the car is steel throughout. 

The underframe consists of a pair of fish belly center sills, 
each sill having a ^ in. web plate with an outside angle at the 
top and both outer and inner angles at the bottom. These sills 
have a depth of 30 in. over the angles for a distance of 11 ft. 
2 in. at the center, and are 13}-2 in. deep at the bolster. There 



draft sills and the outer bottom angle is carried over the joint. 
The draft sills and side sills are secured to a cast steel end 
sill of the form and arrangement shown in the illustration. 
These sills were furnished by the Commonwealth Steel Com- 
pan\- and are in one piece. 

The body bolsters are of the built-up design having double, 
picssed steel, channel shaped plates set back to back, a % in. 



207 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 





in 



^^r^xC<ft^\^ 




t^i^ 






April, 1913. 



AMERICAN ENGINEER. 



209 



top cover plate and a ' _• in. buttuni cover i)latc. The cro.ss 
bearers are 5/16 in. pressed steel plate in channel section with 
a -Ji in. x 8 in. top cover plate. These have a pressed steel 
channel reinforcement at tlie bottom, formed and applied as 
shown in tlio illu.stration. These cross bearers do not extend 
to the bottom of the center sills, but the filler sections between 
the center sills are arranged to extend the full depth. The 
cross ties, of which there are two between each of the cross 
bearers and the bolsters, are 6 in., 8 lb., channels secured to the 
side and center sills by -H in. angles. The diagonal braces from 
the end of the side sills to the body bolster are pressed in chan- 
nel shape from -j-s i". plate. They are S in. in width and 1^ 
in. in depth and are secured to the corner gusset plates at each 
end. 

The wooden siding is bolted to side stakes pressed from }i 
m. steel plate to the form and size shown in the illustrations. 
At the corners a special design of stake has been used which 
includes the stop for the sides of the end door. The part of 
this stake extending over the end. fits back of an extension on 




able wearing plates at tile openings for the bolster. The frames 

were furnished by the American Steel Foundries and have been 

somewhat strengthened ^ the point of support for the spring 

plank. Cast bolsters are employed and the wheels are of the 

33 in. standard 725 lb. cast iron type. The journals are Syi in. 

X 10 in., and Gould malleable iron journal boxes have been 

applied. Some of the specialties employed on the car are: 

Miner friction draft gear, class A-7; simplex couplers; Flory 

carry iron ; Waycott brake beam and Westinghouse schedule 

K. C. 1012 brakes with No. 10 pressure retaining valves. 

Five hundred of the cars were built by the American Car & 

Foundry Company, and an equal number by tlie Standard Steel 

Car Company. They have a total weight of 44.100 lbs. The 

general dimensions are as follows: 

Length over end sills 42 ft. in. 

Length inside 40 ft. in. 

Distance from center to center of truck 31 ft. 4 in. 

Width over side sills 9 ft. yi in. 

Width over au.\iliary stake pockets 9 ft. 914 in. 

Width over side stakes 9 ft. 7 in. 

Width inside 8 ft. 6 in. 

Height from rail to top of sides 6 fl. 3^ in. 






lO_>^Y4yi_^d'J^]i^J^^5.5£^^^^ 







Details of Draft Sills on Jersey Central Gondola. 



the top of the cast steel end sill. There is also an extension of 
this sill at the center of the car to reinforce the end door 
at the bottom and talce the stress from the hinges. Pockets are 
provided for extra wooden side stakes where needed to carry a 
superimposed load. The sides are 2 ft. 6J4 in. high above the 
floor level and are capped by a 2 in. x 3 in. x J4 in. angle iron. 
The flooring is nailed to four 4 in. x 4 in. yellow pine longitu- 
dinal sills which rest on and are secured to cross ties. These 
sills rest in malleable iron pockets at the cross bearers and 
bolsters, and in recesses in the end sills. The ends of the floor 
planks rest on top of the side sills and extend i/^ in. beyond 
them. 

The end doors have two hinges. The straps extend the full 
depth of the door and swing on a staple bolted in the end sill. 
The doors are held in a vertical position by a simple design of 
clamp on either side. There is a permanent hand brake at one 
end of the car only. This is located 21 1^ in. from the center 
line and passes through the end sill. 

These cars are carried on trucks having a special improved 
Andrews cast steel side frame which is arranged with remov- 



Ileight from rail to top of floor 3 ft. 

Height from rail to top of brake mast 6 ft. 

Height from floor to top of car body 2 ft. 

Width over flooring boards 9 ft. 



Railroad to Connect Spain & France. — Construction work 
is under way on the Trans- Pyrenean Railway, which will connect 
Ax, in the southeastern corner of France, with Puigcerda and 
Ripoll, in the province of Gerona, in the northeastern portion of 
Spain. 

Hydroplanes. — The advantages and disadvantages of hydro- 
planes are much the same as those of the ordinary aeroplane. 
Their main disadvantages are the difficulty of landing in a 
rough sea. and the fact that on ahghting the supporting planes, 
etc., are liable to cause instability if there is much wind. They 
have, however, one great advantage over aeroplanes, viz., that 
they can be made larger and carry greater useful load, as they 
are not limited in space for starting. Improvements necessary, 
are as for aeroplanes, flexible give-and-take supporting sur- 
faces and, further, suitable arrangements for folding up these 
surfaces when floating on the water. — The Engineer. 



210 



AMERICAN ENGINEER. 



Vol. S7, No. 4. 




Steel Underframe Car for the Reading 



End Construction Reinforced by a I.argc Steel 
Plate, Heavy Cross Braces and End Sill Design. 



The Philadelphia & Reading has in service nearly two tliou- 
sand steel underframe, 85,000 lb. capacity box cars with a most 
substantial end construction. One thousand more of the same 
design are now being built by the American Car & Foundry 
Company. These cars have an inside length of 32 ft. 2 in., and 



the superstructure framing and sheathing is of wood with the 
exception of the carlines and several special steel reinforcing 
plates. 

There is but little in the underframe design that dilTers from 
the usual modern practice. The center sills are built up of 




End Elevation and Cress Section of Pliiladelphia & Reading Box Car. 




Steel Underframe Box Car with Reinforced Ends; Philadelphia and Reading 
211 



212 



AMERICAN ENGINEER. 



Vol. 87, No. 4. 



f^-in. web plates, 26 in. in depth for a distance of 9 ft. 9 in. 
in the center, and Myi in. in depth over the bolsters. These 
are reinforced at the top by a 4 in. x 4 in. x yi in. angle on 
the outside, and at the bottom by inside and outside angles of 
the same size. There is a top cover plate }4 in- x 22"^ in. 
which runs continuous for the full length of the center sills 
proper, but does not include the draft sills. The side sills are 
10 in., 20 lb., channels with the flanges turned inward, and have 

3 in. X 3 in, x 5/16 in. angles riveted on the outside of the 
web for supporting the outside floor stringers. The construc- 
tion of the cross bearers and floor beams is clearly shown in 
the illustrations. Special attention is directed to the bolster top 
cover plate, which is of yi-in. steel, 24 in. wide at the center, 
thus giving a liberal connection with the center sills and mate- 
rially stiffening their short extension beyond the bolster. The 
draft sills are pressed in Z shape from }i-in. plate, and have 
lap joints on the webs of the center sills to which they are 
secured by 19 rivets, 9 of which are % in. The top cover plate 
of the center sills extends over this joint. 

The construction at the end of the car offers the point of 
greatest interest in the design. The end sills are 13 in., 32 lb., 
channels, and are secured to the draft and side sills by sub- 
stantial malleable iron connections and stiffeners. This channel 
extends several inches above the top level of the underframe, 
and has a 3 in. x 2 in. x 5/16 in. angle riveted to its top flange. 
The outwardly extending flanges of the sill enclose a cast steel 
filling block that includes the push pole pockets. Back of the 
top extension of the end sill is a 4 in. x 7 in. wooden sill, and 
back of this a 3/16 in. steel plate, which extends from the bot- 
tom of the floor boards to a height of 6 ft. 1^ in. for the full 
width of the inside of the car. Outside of this plate are two 

4 in. x 6 in. horizontal wooden members and two intermediate 
4 in. X 6 in. end posts and the vertical 3/16 in. outside sheathing. 
The superstructure also includes a 3-3-^ in. x 6 in. belt rail and an 
intermediate plate of the same size, both of which are reinforced 
on the inside by }^ in. x 6 in. steel plates. These are bent over 
at the end and riveted to the end reinforcing plate, and are 
secured with numerous screws to the wooden member back of 
them. At the opposite end they are bent over and secured to 
the door post. As a further reinforcement to the end con- 
struction there are two pressed steel end braces formed in U 
section, 4 in. deep at the center of the car and tapering in at the 
corners. These are 6 in, in width and are secured outside the 
sheathing and have an extension on the side of the car for 14J.4 
in. where they are bolted through the side framing to the steel 
reinforcing plates just mentioned. 

The arrangement and construction of the wooden superstruc- 
ture closely follows accepted practice for this size of car, and 
is clearly shown in the illustrations. An improved Chicago- 
Winslow inside metal roof supported by Chicago-Cleveland 
pressed steel carlines has been applied. It will be noted that 
the floor is supported by six longitudinal 3 in. x 4 in. stringers 
which are carried by malleable iron brackets at the cross braces 
and bolster, and rest on top of the floor beams. The cars weigh 
48,100 lbs. new. 



ILLUMINATION OF POSTAL CARS 



Parcels Post Record. — The postmaster general reports that 
the number of parcels carried in the mails during the month 
of February was about fifteen million, or 50 per cent, in excess 
of the number carried in January. The number mailed in Chi- 
cago was 5,167,540, more than a million greater than the number 
sent from New York, which showed the next largest record. 

Avi-VTioN Record. — On Tuesday, February 25, a French aviator, 
Marcel G. Brindejonc des Moulinais, flying in a monoplane, 
traversed the distance from Paris to London, 287 miles, at the 
rate of about 90 miles an hour. There was a dense fog when 
he crossed the channel. The aviator started at 9:15 a. m., landed 
at Calais at 10:50. resumed his flight at noon, and descended in 
London at 1 :30. 



The lighting of postal cars, because of the character of the 
work performed in them and the length of time that artificial 
light is required, is a subject which requires very close study 
and attention. The Baltimore & Ohio, through its electrical 
department, made an extensive series of tests during the fall 
of 1912 in Washington, D. C, on one of its latest types of steel 
postal cars, in order to obtain adequate data on this subject. 
The standardization of the construction and of the arrange- 
ment of this type of car makes it possible to draw conclusions 
from these tests that will generally apply to cars built under the 
present government specifications. 

Although the tests were carried out on a broad engineering 
basis, covering all practicable methods of car illumination avail- 
able at the present time, the investigation was confined solely 
to the question of providing proper and adequate illumination. 
The questions of maintenance, of the most desirable kind of il- 
luminants, and of the operating problems connected with the 
generation of light were not considered further than with re- 
spect to their influence uijon the quality of illumination pro- 
vided. In detail, the phases of the subject covered were the 
relative suitability of : first, Pintsch gas and electricity, rep- 
resenting the most important types of primary illuminants, as 
far as their influence upon the quality of illumination produced 
was concerned; second, the different types of reflectors and 
diffusers; and third, the different types and arrangements of 
lighting units. The investigation consisted of illumination tests 
to ascertain efficiency and uniformity data as well as shadow 
effects obtained with the various types of lighting units and 
spacing arrangements ; also, visual intensity tests to ascertain 
the intensities of illumination required in the different sections 
of the car by the character of the visual work performed in 
those sections. 

Two important features brought out by the investigation 
were : that adequate illumination may be provided with the 
amount of light that is at present generally provided by most 
railroads, the unsatisfactory illumination frequently obtained 
being largely due to the improper arrangement of the light units 
and unsatisfactory types of reflectors ; and that the amount of 
illumination required for the work in the postal service has 
been considerably over-estimated. 

In the direct system of illumination the correct location of 
the light is determined by absence of the shadows. In the bag 
rack section of the car the light units should be located along 
the center line of the car and the mounting height should be 
7 ft. 7 in. from the floor to the center of the lamp filament or 
gas mantle in order to produce the least objectionable shadow 
effects as well as to eliminate shadows on the rear bag rack 
label. At the letter cases adequate illumination can be pro- 
vided for only by light units independent of those used for il- 
lumination of the body of the car, and such light units should 
be located as far in front of the case as possible without 
shadows being thrown on the work by the body of the mail dis- 
tributor. With the standard design of letter case having a 17 
in. table this distance is 20 in. from the front of the letter case. 

In determining the best types of reflectors for postal car 
service four qualities were considered : the effect of the result- 
ant illumination upon the eye ; the relative efficiency ; the clean- 
ing consideration ; and the liability to breakage. As these are 
not of equal importance, relative values of these qualities were 
chosen after considering the question from several different 
points of view. Out of a total of 100 points an importance 
represented by the following figures was assigned to each of 
the qualities under consideration: 

Effect on the eye 44 

Efficiency 30 

Cleaning 18 

Breakage 8 

Total 100 



April, 1613. 



AMERICAN ENGINEER. 



213 



On this basis the relative suitability of the various types of 
reflectors for postal car lighting was found to be as fo