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BAKING   POWDER 


AND 


OTHER    LEAVENING   AGENTS 


By  F.  N.  FOOT 


THE    SPICE    MILL    PUBLISHING    COMPANY 

521   Waihingtom  Street 
NEW    YORK 


of 


Copyrighted,  1906. 
The  Spice  Mill  Publishing  Company 


CONTENTS 

PAGE 

I. — Some  Comparisons 7 

II. — Baking  Powder  Materials 12 

III. — The  Acid  Ingredients 17 

IV. — Chemical  Action  of  Baking  Powder.  . .  23 

V. — The  Residuum 30 

VI. — Approximate    Formula    of    Some    Pop- 
ular Brands 39 

VII. — Suggestive    Formulae    and    Cost    Com- 
putation    46 

VIII. — Manufacturing  Equipment 54 

IX. — The  Process  of  Manufacture 65 

X. — Advertising  Suggestions 75 

XI. — Practical  Hints 80 

Index 83 


575359 


CHAPTER  I 


SOME    COMPARISONS 


THE  manufacture  of  baking  powder  seems  so 
simple  a  matter  that  a  book  on  this  subject 
would  hardly  appear  to  be  demanded.  It  is  a 
fact,  however,  that  many  houses  that  have  been  emi- 
nently successful  in  other  lines,  never  have  made  any 
pronounced  success  with  baking  powder,  and  we  are 
also  told  that  some  of  the  foremost  manufacturers  in 
this  line  have  made  mistakes  that  have  cost  them  hun- 
dreds and  even  thousands  of  dollars  to  rectify. 

In  view  of  these  facts  we  believe  that  a  careful  con- 
sideration of  the  subject  by  those  now  in  the  business 
and  a  more  careful  consideration  by  those  who  are  con- 
templating it,  is  of  sufficient  importance  to  justify  the 
time  that  a  perusal  of  these  pages  will  require. 

We  have  consulted  many  well  informed  chemists  and 
manufacturers  regarding  much  of  the  contents  of  this 
book  and  have  profited  by  their  experience  and  ob- 
servation. 

Let  us  first  consider  the  process  of  leavening  and  how 
it  is  accomplished  by  the  various  leavening  agents. 


S  '•'<,<'':;,,  j  Making  powder 

All  bread,  biscuit,  cakes,  etc.,  owe  their  lightness 
or  spongy  quality  to  some  kind  of  a  leavening  agent, 
of  which  yeast  and  baking  powder  are  the  most  im- 
portant. Sour  milk,  combined  with  saleratus  or  soda, 
is  also  largely  used  to  accomplish  the  same  purpose. 
Without  a  leavening  agent,  all  bread  would  be  like  that 
referred  to  in  Scripture  as  "unleavened/'or  simply  a  hard, 
tough,  solid  mass,  or  cake,  which  one  would  find  difficult 
to  eat  and  in  no  way  inviting. 

The  leavening  is  produced  by  a  gas  diffused  through- 
out the  dough  and  generated  either  before  or  in  the 
process  of  baking. 

Yeast  being  essentially  the  germ  of  fermentation, 
when  it  is  introduced  into  the  dough  and  allowed  to 
stand  in  a  warm  atmosphere  for  a  certain  length  of 
time,  fermentation  results,  a  part  of  the  dough  is  de- 
composed and  a  gas  commonly  called  carbonic  acid 
gas  is  evolved,  and  continues  to  form  during  the  first 
part  of  the  baking  process.  In  a  baking  powder  there 
is  simply  the  action  of  one  chemical  upon  another,  by 
which  this  same  gas  and  perhaps  other  gases  are  evolved 
and  new  chemical  combinations  are  created.  In  the  use 
of  sour  milk  or  buttermilk,  the  chemical  action  is  much 
the  same  as  in  baking  powder,  the  lactic  acid  which  has 
been  formed  by  the  souring  of  the  milk  taking  the  place 
of  the  cream  of  tartar  or  other  acid  ingredient  of  the 
baking  powder. 

Some  authorities,  writing  upon  this  subject,  seem  to 
take  it  for  granted  that  yeast  and  baking  powder  are 
used  with  about  the  same  facility  in  any  kind  of  cookery ; 
in  this  they  are  mistaken.  Generally  speaking,  yeast 
is  used  for  bread,  rolls  and  buns,  and  often  for  buck- 


SOME    COMPARISONS  9 

wheat  cakes,  while  for  making  cakes  and  pastry,  baking 
powder  is  almost  a  necessity.  The  word  "biscuit"  is 
used  in  different  localities  to  mean  so  many  different 
things,  that  it  is  difficult  to  say  just  what  a  biscuit  is, 
but  as  it  is  most  generally  known,  it  is  made  with  baking 
powder  or  sour  milk  and  soda.  Baking  powder  is  not 
used  in  what  is  generally  known  as  bread.  The  different 
kinds  of  bake-stuffs  in  which  yeast  and  baking  powder  are 
used  hardly  make  a  comparison  necessary,  yet  there 
are  one  or  two  things  worth  noting.  After  bread,  or  any 
other  bake-stuff,  has  become  two  or  three  days  old,  if 
thoroughly  baked,  it  becomes  dry  and  in  some  degree 
hard,  and  every  vestige  of  fermentation  is  gone,  the  re- 
sult being  practically  the  same,  whatever  the  leavening 
agent.  Most  of  us,  however,  prefer  to  eat  it  fresh,  and 
if  we  make  a  comparison  of  fresh  breads,  as  to  health- 
fulness,  we  shall  find  it  to  the  advantage  of  the  baking 
powder.  This  is  due  mainly  to  the  fact  that  fermen- 
tation remains  in  the  yeast -raised  bread  after  it  is  baked, 
to  make  havoc  in  a  delicate  stomach;  the  yeast-raised 
bread  contains  much  more  moisture,  so  that  the  dough 
seems  to  mass  together  in  the  stomach  in  a  sort  of  soggy 
condition,  much  more  than  results  when  bread  is  raised 
with  baking  powder,  and  many  people  find  that  they 
suffer  from  eating  fresh  yeast-raised  bread,  while  they 
may  eat  hot  baking  powder  biscuit  without  inconven- 
ience, and  will  bear  us  out  in  this  conclusion  from  their 
own  experience.  The  uncertainty  as  to  results  is  greatly 
reduced  in  using  a  reliable  baking  powder,  because  the 
ingredients  are  in  exact  proportions,  while  in  yeast 
bread  it  may  be  heavy  or  imperfectly  leavened  or  too 
light  and  sour.     Besides  this,  the  fact  that  yeast  raised 


IO  BAKING    POWDER 

bread  is  partly  decomposed  by  the  action  of  the  fer- 
ments, is  not  in  its  favor. 

There  is,  however,  one  point  that  has  been  raised 
against  baking  powder  of  all  kinds  that  we  do  not  think 
important,  but  may  be  worth  a  passing  notice,  and  it 
being  our  purpose  to  consider  everything  pertaining  to 
the  subject  impartially,  we  here  present  it.  The  re- 
siduum from  any  kind  of  baking  powder  is  a  mineral 
substance  remaining  in  the  bread  and  having  a  distinct 
medicinal  effect.  It  is  but  a  homeopathic  dose,  and  if 
it  comes  into  a  system  that  needs  just  that  medicine, 
good  may  result;  otherwise,  there  may  be  a  deleterious 
effect,  so  slight  as  not  to  be  noticeable  at  the  time,  but 
in  the  end  of  some  importance.  We  never  knew  but  one 
man,  however,  and  he  a  man  of  prominence,  who  was 
consistent  about  the  use  of  minerals  in  food,  and  he  ex- 
cluded even  salt  from  his  table,  as  well  as  all  dishes  pre- 
pared with  it.  We  don't  know  whether  his  experience 
was  satisfactory,  but  we  do  know  that  he  is  dead  and  we 
still  live. 

In  regard  to  the  use  of  sour  milk  or  buttermilk,  the 
principal  argument  in  favor  of  this  form  of  leavening 
power  is  cheapness,  but  this,  of  course,  applies  only 
under  certain  conditions;  if  milk  has  to  be  bought,  as  in 
the  city,  it  would  be  a  most  expensive  kind  of  leavening 
agent.  Buttermilk  is  preferable  to  other  sour  milk,  as 
it  contains  butter  fat,  which  adds  to  the  richness  of  the 
food,  and  in  the  opinion  of  many,  either  sour  milk  or 
buttermilk  produces  a  more  palatable  biscuit.  In  the 
action  of  the  lactic  acid  on  the  soda  (bicarbonate)  or 
saleratus  (bicarbonate  of  potash),  there  is  always  un- 
certainty as  to  the  result,  because  the  amount  of  acid 


SOME    COMPARISONS  II 

is  a  varying  quantity  that  keeps  the  cook  always  guess- 
ing as  to  how  much  soda  to  use,  and  the  result  is  largely 
a  matter  of  luck;  sometimes  the  biscuit  or  cake  will  be 
decidedly  sour  and  at  other  times  there  will  be  an  excess 
of  alkali  that  will  make  yellow  biscuit  that  is  anything 
but  appetizing;  besides  all  this,  there  is  not  enough  acid 
in  the  milk  to  produce  a  really  light  biscuit,  even  though 
the  other,  conditions  are  favorable,  but  this  difficulty 
may  be  overcome,  however,  by  adding  a  small  amount 
of  baking  powder,  in  addition  to  the  other  ingredients. 


CHAPTER  II 

BAKING    POWDER    MATERIALS 

IN  selecting  the  materials  for  baking  powder,  two  or 
three  things  should  be  considered,  one  of  which  is 
the  healthfulness  of  the  ingredients  and  more  especially 
of  the  resulting  chemical  combinations  which  remain 
in  the  biscuit. 

The  first  is  of  minor  importance,  because  all  the  in- 
gredients used  are  almost  entirely  neutralized,  but  the 
character  of  the  residuum  may  be  a  more  serious  matter. 
The  amount  of  gas-producing  power  should  also  be  con- 
sidered, because  it  is  desirable  to  make  a  powder  equal 
to  the  best  in  leavening  strength,  and  this  also  has  an  in- 
direct effect  on  the  cost.  Another  desirable  quality  is 
the  giving  off  of  the  gas  somewhat  regularly  from  the 
time  the  dough  is  made  until  the  process  of  baking  is 
complete,  which  produces  bake-stuffs  of  more  even  and 
firmer  texture,  and  yet  the  lightest  that  can  be  made. 

Still  another  feature  is  the  selection  of  ingredients 
that  will  not  give  any  bad  taste  or  smell  to  the  bake- 
stuff  and  also  that  no  bad  odor  be  given  off  in  cooking. 

All  baking  powders  consist  essentially  of  acid  and 


BAKING    POWDER    MATERIALS  13 

alkaline  ingredients,  which  act  upon  each  other  when 
heat  and  moisture  are  present,  and  in  most  cases  of  a 
neutral  substance,  such  as  starch  or  flour,  to  keep  the 
other  ingredients  from  acting  before  the  powder  is  wet 
up  or  baked. 

Bicarbonate  of  soda  or  baking  soda  is  the  only  alkali 
in  general  use.  It  is  easily  neutralized,  gives  off  a  large 
amount  of  gas  and  is  cheap,  and  the  ordinary  soda  of 
commerce  is  so  nearly  pure  as  to  practically  insure  the 
manufacturer  a  satisfactory  article.  Besides  this  article, 
carbonate  of  magnesia,  usually  spoken  of  as  magnesia, 
is  used  in  small  proportions.  It  produces  about  the 
same  amount  of  gas  per  pound  as  bicarbonate  of  soda, 
but  requires  twice  the  amount  of  acid  to  neutralize  it. 
It  serves  an  excellent  purpose,  however,  as  it  is  ex- 
tremely light,  its  bulk  being  about  seven  times  as  much 
as  soda,  and  for  this  reason  it  increases  the  bulk  of  the 
baking  powder  and  the  buyer  is  more  easily  convinced 
that  he  has  good  value  for  his  money.  For  the  same 
reason,  also,  baking  powder  made  with  magnesia  is  a 
better  keeper,  because  the  other  ingredients  do  not  lie 
as  closely  together.  There  is  also  another  argument 
in  its  favor  when  used  in  connection  with  soda;  it  is 
desirable  to  have  enough  alkaline  substance  to  thor- 
oughly neutralize  all  the  acid,  and  to  be  on  the  safe  side 
we  want  an  excess  of  alkali,  but  if  we  have  any  appre- 
ciable excess  of  soda,  the  biscuit  will  be  yellow;  if,  how- 
ever, the  soda  is  well  within  the  limit,  it  will  act  before 
the  magnesia  and  will  be  entirely  neutralized;  then  the 
magnesia,  which  is  more  inert,  will  take  up  the  remaining 
acid  and  an  excess  of  magnesia  being,  of  course,  only  a 
small  percentage,  is  not  in  any  way  objectionable. 


14  BAKING    POWDER 

Sesquicarbonate  of  ammonia  has  also  been  success- 
fully used  in  baking  powder  and  is  an  excellent  leaven- 
ing agent.  It  may  be  entirely  volatilized  or  changed 
into  gas,  leaving  no  residuum  whatever,  being,  in  fact, 
a  complete  baking  powder  in  itself,  as  it  requires  no  acid 
to  neutralize  it.  It  has  proven,  also,  to  be  a  valuable 
addition  in  baking  powders  that  were  evenly  balanced 
without  it  so  far  as  the  acid  and  alkali  are  concerned. 
The  principal  users  of  this  article  abandoned  it  a  long 
time  since,  however,  because  there  is  a  deep-seated 
popular  prejudice  against  ammonia,  founded,  no  doubt, 
on  a  knowledge  of  the  first  sources  from  which  it  was 
obtained.  Ammonia  gas  is  given  off  in  large  quantities 
in  cooking  and  the  odor  is  very  pronounced,  so  that  its 
presence  is  readily  recognized.  No  substantial  reason 
exists  for  the  prejudice  referred  to,  because  all  com- 
mercial ammonia  is  now  obtained  from  coal  as  a  by- 
product in  the  manufacture  of  illuminating  gas. 

Egg  albumen,  which  is  in  use  by  some  manufacturers, 
we  do  not  consider  of  any  real  value  in  the  proportions 
in  which  it  is  used.  We  believe  that  it  was  first  used 
in  baking  powder  on  account  of  the  effect  it  would  pro- 
duce in  showing  up  the  powder  mixed  up  in  a  glass  of 
water.  The  starch  and  albumen  thicken  up  the  water 
so  that  a  good  body  of  foam  is  made  to  stand  in  the 
glass,  while  any  baking  powder  that  contains  only  a 
small  amount  of  starch  and  no  albumen  will  not  foam  up 
in  this  way.  Albumen  is  of  some  value  as  a  leavener, 
but  its  cost  prohibits  its  use  in  proportion  large  enough 
to  be  of  any  real  efficiency. 

The  neutral  substances  used  in  baking  powder  con- 
sist principally  of  flour,  corn  starch,  rice  flour  and  terra 


BAKING    POWDER    MATERIALS  1 5 

alba.  The  objection  to  wheat  flour  and  similar  sub- 
stances is  that  they  often  contain  the  larvae  of  weevils 
and  other  insects  that  develop  worms,  etc.,  in  the  baking 
powder,  and  there  is  no  way  of  guarding  against  them. 

Corn  starch,  therefore,  is  the  practical  thing;  being 
made  by  a  chemical  process,  it  is  free  from  any  danger 
of  this  sort,  but  it  should  be  examined  with  care,  to  be 
sure  that  it  is  as  dry  as  it  can  be  made,  and  that  it  is 
free  from  any  taint  of  any  kind,  due  either  to  partial 
decomposition  or  to  chemicals.  We  would  suggest  any 
or  all  of  the  following  tests : 

Pour  on  boiling  hot  water  and  smell  the  fumes  and 
taste  it.  Add  to  another  sample  one-fourth  the  quan- 
tity of  tartaric  acid  or  calcium  acid  phosphate  and  then 
test  with  boiling  hot  water,  in  the  same  way;  the  acids 
referred  to  are  thought  to  bring  out  any  objectionable 
odor.  Have  a  sample  made  into  a  corn  starch  pudding, 
in  which  the  other  ingredients  do  not  obscure  the  starch, 
and  eat  it  hot.  Use  it  in  the  preparation  of  milk  toast. 
The  last  we  have  found  to  be  very  effective,  as  it  will 
bring  out  a  very  slight  defect  in  the  starch. 

If  starch  is  sufficiently  dry  it  will  gain  in  weight,  as 
it  takes  up  moisture  from  the  atmosphere.  A  little 
practice  will  also  enable  you  to  judge  of  the  dryness  by 
squeezing  it  in  the  hand  and  observing  how  it  packs. 

We  also  advise  testing  starch  by  mixing  with  water 
to  which  a  very  small  amount  of  litmus  has  been  added. 
Make  a  thin  solution,  and  if  it  is  exactly  neutral  you  will 
have  a  purple  color;  if  alkaline,  it  will  be  blue,  and  if  acid, 
red.  Neither,  however,  would  entirely  condemn  it.  A 
perfectly  neutral  starch  is  decidedly  preferable,  while 
an  alkaline  reaction  suggests  an  objectionable  quantity 


l6  BAKING    POWDER 

of  lime.  A  test  for  dryness  may  be  made  by  weighing  a 
quantity,  say  ten  pounds,  and  then  drying  this  thor- 
oughly, when  it  should  show  a  shrinkage  of  8  per  cent., 
and  would  then  weigh  about  9  lbs.  3  oz.  If  the  shrinkage 
is  over  8  per  cent,  the  starch  was  not  dry  enough  when 
it  left  the  factory. 

Terra  alba,  two  Latin  words  meaning  white  .earth, 
is  used  only  in  very  cheap  goods  and  is  not  allowed  to 
be  sold  in  many  of  the  States  of  the  Union.  We  never 
have  heard  an  argument  in  its  favor,  except  its  cheap- 
ness, and  it  will  kill  the  sale  of  any  article  of  food  that 
contains  it  as  soon  as  the  fact  is  known. 


CHAPTER  III 


THE    ACID    INGREDIENTS 


THE  acid  ingredients  used  in  baking  powder  are  more 
numerous  than  the  alkalies,  and  may  be  arranged 
in  three  classes,  viz. :  Tartrates,  phosphates  and  alums. 
The  tartrates  include  hydric  potassium  tartrate  or  cream 
of  tartar  and  dihydric  tartrate  or  tartaric  acid.  Cream 
of  tartar  was  the  first  acid  ingredient  used  in  baking 
powder  and  the  baking  powders  containing  it  have  been 
extremely  popular  from  that  time  to  the  present ;  doubt- 
less due  in  the  main  to  two  facts,  the  most  important 
of  which  is  that  some  of  the  baking  powders  containing 
it  have  been  extensively  advertised  as  cream  of  tartar 
powders,  and  also  that  as  a  rule  these  goods  have  been 
most  carefully  and  evenly  manufactured.  Its  neutral- 
izing strength  is  only  45;  that  is,  100  parts  of  cream  of 
tartar  neutralize  but  45  parts  of  bicarbonate  of  soda, 
and  considering  this  fact  it  is  the  most  costly  of  all  baking 
powder  ingredients. 

Cream  of  tartar  is  derived  from  grape  juice  in  the 
process  of  fermentation,  in  which  it  becomes  deposited 
in  the  form  of  crude  argols  on  the  inside  of  wine  casks ; 


l8  BAKING    POWDER 

these  argols  contain  lime  and  other  impurities,  from 
which  the  cream  of  tartar  is  separated  by  a  process  of 
refining  which  has  reached  such  a  degree  of  success  that 
the  ordinary  commercial  article  is  now  about  99  per  cent, 
pure.  In  the  use  of  cream  of  tartar  baking  powder, 
effervescing  occurs  while  the  bread  is  being  wet  up;  it 
is  therefore  necessary  that  the  oven  be  very  hot,  so  that 
the  biscuit  can  be  baked  immediately,  or  a  failure  is 
certain;  the  same  thing  would  be  true  if  tartaric  acid 
were  used,  but  not  to  the  same  extent  with  any  other 
acid  ingredient  in  common  use. 

Tartaric  acid  has  two  and  a  half  times  the  neutral- 
izing strength  of  cream  of  tartar;  it  is  an  extremely 
active  acid,  and  can  be  used  with  safety  only  in  small 
proportions,  except  it  be  in  the  granular  form  and  with  a 
large  proportion  of  starch.     It  has  been  used  in  this  way 
in  England,  but  not  to  any  extent  in  the  United  States. 
One  high  authority  on  such  subjects  says:  "I  do  not 
know  why  this      *     *     *     should  be  used  so  seldom 
by  baking   powder  manufacturers,"   but   he   evidently 
did  not  know  that  it  will  not  keep.     It  is  a  valuable  ingre- 
dient, however,  when  used  in  a  proportion  of  2  or  3  per 
cent,  only,  because  it  begins  the  leavening  process  the 
instant  it  is  wet  up  and  the  leavening  is  therefore  more 
continuous  and  uniform,  and  a  better  result  is  obtained. 
All  phosphates  in  common  use  are  similar,  but  do 
not  conform  to  an  exact  formula;  they  are  somewhat 
irregular  in  composition,  but  as  furnished  to  the  baking 
powder  manufacturers  they  are  of  a  uniform  standard 
of  strength.     The  large  part  consists  of  ortho-calcium 
phosphate.     They  also  contain  free  phosphoric  acid  in 
small  quantities  and  in  the  cheaper  grades  there  are  con- 


THE    ACID    INGREDIENTS  19 

siderable  quantities  of  undissolved  bone,  lime,  alumina 
and  other  impurities. 

These  phosphates  are  made  from  bones  and  the  better 
grades  are  first  produced  in  a  liquid  state.  To  this  a 
certain  proportion  of  starch  is  added,  and  it  is  then 
evaporated  to  dryness,  the  amount  of  added  starch 
being  just  sufficient  to  leave  it,  when  dry,  with  a  neu- 
tralizing strength  of  45  or  50  or  about  that  of  cream  of 
tartar.  After  the  drying  process,  it  may  be  ground 
either  into  the  powdered  or  granular  form.  The  gran- 
ular we  believe  to  possess  better  keeping  qualities,  and 
it  is  therefore  adapted  for  use  in  a  pure  phosphate  baking 
powder,  although  some  manufacturers  claim  to  offer 
a  powdered  phosphate  with  good  keeping  qualities.  As 
to  the  safety  of  depending  on  these  claims,  we  will  only 
say  that  in  each  instance  we  would  take  into  considera- 
tion the  standing  of  the  manufacturer  offering  the  goods 
and  would  also  make  a  practical  test  by  making  up 
samples,  and  keeping  them  for  as  long  a  time  as  prac- 
ticable in  a  comparatively  warm  place.  This  latter  rule 
will  apply  to  all  kinds  of  baking  powder  materials;  test 
everything  you  buy  in  the  most  practical  way.  Phos- 
phates are  also  obtained  from  certain  rock  formations, 
but  these  do  not  seem  to  possess  sufficient  keeping 
quality  to  make  them  available  for  baking  powder. 

Acid  phosphate  of  soda,  also  known  as  pyro-sodium 
phosphate,  has  been  used  at  different  times  and  seems 
to  have  some  claim  to  favorable  consideration.  Except 
for  the  cost,  which  is  much  higher  than  the  phos- 
phates of  calcium,  we  should  think  favorably  of 
its  use.  Its  healthfulness  has  been  challenged,  but 
we  know  of  no  real  ground  for  it. 


20  BAKING    POWDER 

We  do  not  think  that  a  straight  phosphate  baking 
powder,  that  is,  a  baking  powder  which  contains  no  other 
acid  except  phosphate,  has  ever  been  made  with  first- 
class  keeping  qualities,  and  we  therefore  believe  that  the 
best  way  to  use  it  is  in  connection  with  alum,  whereby 
its  virtues  are  preserved  until  they  are  drawn  out  by  the 
proper  application  of  moisture  and  heat. 

Alum  is  a  double  salt  of  aluminum  and  some  other 
base  of  which  there  is  a  large  variety ;  only  three  of  the 
alums,  however,  have  been  in  practical  use  in  baking 
powder ;  they  are  known  as  potash  alum,  ammonia  alum 
and  soda  alum.  These  various  alums  also  exist  in  three 
commercial  forms,  namely,  lump  alum,  powdered  alum 
and  anhydrous,  or  what  is  commonly  called  "burnt 
alum.,,  Only  the  last  of  these  forms,  anhydrous  alum, 
is  now  used  in  baking  powder,  it  being  usually  known 
to  the  trade  as  C.  T.  S.,  these  initials  being  understood 
to  stand  for  "Cream  of  Tartar  Substitute.' ' 

All  alums  are  usually  manufactured  from  clay,  which 
in  its  pure  state  is  a  silicate  of  aluminum.  The  original 
form  in  which  it  was  used  is  known  as  potash  alum. 
This  served  every  purpose  as  a  leavening  agent,  but 
when  used  in  baking  powder  left  a  bitter  taste  in  the 
product  which  was  a  decided  objection.  Ammonia 
alum  was  much  better  in  this  respect,  and  because  of 
the  fact  that  a  considerable  part  of  the  ammonia  is  also 
volatilized  it  possesses  the  highest  leavening  power  and 
would  be  greatly  preferred  were  it  not  for  the  prejudice 
against  ammonia,  to  which  we  have  already  referred. 
On  this  account  its  use  has  been  about  discontinued. 

Sodium  alum  or  soda  alum  has  recently  come  into 
use  as  a  material  for  baking  powder,  having  almost  en- 


THE    ACID    INGREDIENTS  21 

tirely  superseded  all  other  alums.  We  will  therefore 
consider  it  at  some  length.  It  resembles  both  of  the 
other  alums  to  which  we  have  referred  in  general  appear- 
ance and  many  other  characteristics.  In  its  manufac- 
ture an  atom  of  sodium  takes  the  place  of  an  atom  of 
potassium,  as  it  exists  in  the  potash  alum,  it  gives  off 
no  odor  in  baking  like  ammonia  alum  and  does  not  im- 
part an  unpleasant  taste  to  the  bread  like  potash  alum. 
In  future  reference  to  alum,  therefore,  let  it  be  under- 
stood that  we  refer  to  soda  alum  in  the  anhydrous  form. 
This  kind  of  alum  is  practically  tasteless  in  the  bread. 
As  compared  with  all  acid  ingredients  used  in  the  manu- 
facture of  baking  powder  it  produces  the  largest  amount 
of  gas  for  the  smallest  weight  of  baking  powder  and 
leaves  the  smallest  amount  of  residuum,  calculated  on 
an  anhydrous  basis,  with  the  exception  of  ammonia  alum 
and  tartaric  acid.  Soda  alum  has  a  neutralizing 
strength  of  97  J,  or  more  than  twice  as  much  as 
cream  of  tartar.  It  is  the  cheapest  of  all  acid  ingre- 
dients, and  when  its  neutralizing  strength  is  con- 
sidered the  cost  is  extremely  low.  However,  its 
low  cost  is  not  the  most  important  reason  for  considering 
it  favorably;  there  is  one  feature  in  which  it  far  excels 
all  other  baking  powder  acids,  and  that  is  in  its  perfect 
keeping  quality;  besides  this,  if  used  in  connection  with 
other  acids,  as  it  is  most  commonly  used  with  phosphates, 
it  preserves  all  the  other  ingredients.  Perhaps  we  could 
best  describe  it  by  calling  it  an  extremely  thirsty  in- 
gredient ;  it  readily  takes  up  all  the  moisture  with  which 
it  comes  in  contact,  and  thus  keeps  the  baking  powder 
very  dry,  and  even  when  alum  is  wet  up  in  the  dough 
it  effervesces  but  very  little  until  it  is  heated,  and  the 


22  BAKING    POWDER 

dough  may  stand  for  hours  before  baking,  providing 
alum  is  the  only  acid  ingredient. 

Alum,  if  used  in  bread  without  the  other  ingredients 
of  the  baking  powder,  may  be  harmful  in  a  small  degree, 
but  we  design  to  show  that  with  these  ingredients  the 
alum  is  entirely  destroyed  and  new  and  harmless  com- 
binations are  formed. 


CHAPTER  IV 

CHEMICAL    ACTION    OF    BAKING    POWDER 

IT  is  not  necessary  for  our  readers  to  take  an  exhaustive 
course  in  chemistry  to  know  something  about  the 
chemical  action  or  reaction  that  occurs  in  the  process 
of  leavening.  We  will  therefore  undertake  a  brief  ex- 
planation of  the  most  rudimentary  principles  on  which 
this  chemical  action  is  based. 

Most  of  the  substances  with  which  we  are  familiar 
are  made  up  of  more  than  one  element,  and  this  is  the 
case  with  all  baking  powder  materials.  These  elements 
combine  under  certain  circumstances  to  form  com- 
pounds entirely  different  from  either  of  the  elements 
composing  them,  and  they  combine  in  unvarying  and 
exact  proportions  so  that  their  action  may  be  deter- 
mined in  most  cases  with  perfect  mathematical  accuracy. 
A  most  simple  example  is  the  burning  of  hard  coal. 
Hard  coal  and  charcoal  are  nearly  pure  carbon,  and  when 
heated  to  a  high  temperature  combine  with  the  oxygen 
of  the  atmosphere  and  produce  a  gas  called  carbon- 
dioxide  or  carbonic  acid,  at  the  same  time  evolving 
very  much  more  heat  and  light,  causing  the  phenomena 
with  which  we  are  all  familiar. 


«4  BAKING    POWDER 

As  already  stated,  each  elementary  substance  com- 
bines with  other  elements  in  an  exact  proportion ;  in  the 
case  of  those  elements  that  occur  in  a  gaseous  form  these 
proportions  are  by  volume,  and  in  those  not  known  in 
this  form,  in  such  proportions  as  they  would  probably 
exist  in  volume  if  it  were  possible  to  produce  them  in  a 
gaseous  form:  thus  water  is  composed  of  one  part  by 
volume  of  oxygen  and  two  parts  of  hydrogen.  Each 
of  these  volumes  has  a  definite  weight  by  which  it  is 
computed,  known  as  the  combining  weight.  These  ele- 
ments are  represented  by  symbols,  usually  the  initial 
letter,  which  also  represents  one  volume;  two  or  more 
volumes  are  represented  by  small  figures  immediately 
following  the  symbols — thus  H  represents  two  volumes 
of  hydrogen,  and  this  being  the  lightest  known  gas,  is 
taken  as  the  standard  of  weight,  its  combining  weight 
being  the  unit,  or  i,  while  oxygen  is  sixteen  times  as 
heavy,  and  its  combining  weight  is  therefore  16. 

H20  therefore  represents  two  volumes  of  hydrogen 
and  one  of  oxygen,  and  by  weight  two  (2)  units  of  hy- 
drogen and  sixteen  units  of  oxygen.  A  figure  preceding 
a  chemical  expression  indicates  how  many  quantities 
are  to  be  taken:  thus  4H20  would  represent  four  times 
as  much  water  as  H20. 

The  following  are  the  elements  referred  to  in  this 
article: 

Atomic,  or 
Symbol    Combining  Weight. 

Hydrogen H  1 

Oxygen O  16 

Nitrogen. .  -  > N  14 

Carbon C  12 


CHEMICAL    ACTION  25 

Atomic,  or 
Symbol  Combining  Weight. 

Sodium Na  23 

Potassium K  39.1 

Phosphorus P  31 

Aluminum Al  27.4 

Sulphur S  2i2 

Calcium. C  40 

Magnesium  . Mg  24 

Besides  these  we  shall  refer  to  Ammonium,  which, 
though  composed  of  nitrogen  and  hydrogen,  represented 
by  NH4,  still  seems  to  act  the  part  of  an  elementary 
substance. 

Chemical  action  in  baking  powder  occurs  when  the 
baking  powder  comes  in  contact  with  moisture  or  mois- 
ture and  heat,  and  the  active  ingredients  of  the  baking 
powder,  the  acids  and  alkalies,  act  upon  each  other 
so  that,  as  shown  in  the  burning  of  coal,  the  original  in- 
gredients are  destroyed  and  new  combinations  are 
formed  and  the  leavening  gas  eliminated.  We  give  on 
pages  28  and  29  a  table  of  formulae  showing  the  reaction 
that  takes  place  with  the  various  kinds  of  material  in 
common  use. 

The  atomic  weight  referred  to  is  the  sum  of  the  atomic 
weight  of  all  the  elements  in  each  substance,  and  shows 
their  exact  proportion  by  weight.  It  will  be  observed 
that  every  atom  of  matter  that  enters  into  this  com- 
bination is  accounted  for  and  the  total  combining  weight 
is  exactly  the  same  after  chemical  action  has  taken  place 
that  it  was  before. 

Some  of  our  readers  who  are  more  or  less  familiar 
with  these  formulae  may  find  it  a  convenience  to  have 


26  BAKING    POWDER 

them  grouped  together  in  this  way  for  ready  reference. 
In  the  first  formula  given  we  see  that  188.1  parts  by 
weight  of  cream  of  tartar  and  84  parts  soda  produce 
44  parts  of  gas,  18  parts  of  water  and  2 10. 1  parts  Rochelle 
salts  in  the  bread,  and  of  the  entire  amount  of  material 
used,  272.1  parts,  there  would  be  eliminated  44  parts  by 
weight  of  gas,  or  16.2  per  cent.  This,  however,  is  found 
to  be  in  excess  of  the  actual,  because  there  is  some  de- 
terioration before  the  baking  takes  place,  and  the  chem- 
ical action  is  not  quite  perfect.  If  the  mixing  has  not 
been  perfectly  done  each  cubic  inch  of  dough  will  not 
contain  exactly  its  proper  proportion  of  all  the  ingre- 
dients, and  therefore  will  not  eliminate  all  the  gas  which 
it  contains.  Besides  this,  it  is  necessary  to  allow  for 
the  amount  of  starch  or  other  neutral  matter  in  the 
baking  powder,  and  if  this  were  20  per  cent,  it  would 
reduce  the  efficiency  of  the  baking  powder  in  that  pro- 
portion, making  it  theoretically  nearly  13  per  cent. 
All  of  these  equations  do  not  express  the  entire  chemical 
action  that  takes  place  and,  perhaps,  not  in  every  in- 
stance the  exact  chemical  action,  owing  to  a  variety  of 
causes ;  but  in  each  case  we  have  shown  what  is  the  prac- 
tical result.  In  some  instances  there  are  various  impur- 
ities in  the  ingredients  that  reduce  their  strength  and 
perhaps  introduce  some  other  kind  of  chemical  action 
in  a  very  small  degree.  In  the  case  of  ammonia  alum 
we  have  not  been  able  to  entirely  substantiate  our  for- 
mula by  experiment,  but  have  been  led  to  the  conclusion 
that  all  the  ammonia  gas  (NH4)  may  not  be  driven  off, 
a  small  proportion  remaining  in  the  form  of  ammonium 
sulphate  (NH4)2  S04,  so  that  a  safe  formula  would  not 
perhaps  require  quite  so  large  a  percentage  of  soda  as 
we  have  given. 


CHEMICAL    ACTION  27 

Another  matter  that  must  be  taken  into  considera- 
tion is  that  there  is  water  of  crystallization,  that  is,  water 
which  is  taken  up  with  the  substance  in  its  crystalline 
form ;  if  any  of  this  exists  in  the  material  it  will  make  it 
necessary  to  use  a  larger  amount  to  accomplish  the  same 
result.  The  residue  formed  after  chemical  action  has 
taken  place  will  be  increased  by  taking  up  water  in  this 
form. 

It  is  quite  probable  that  other  action  takes  place  that 
we  have  not  indicated,  which  is  only  preliminary  to  the 
final  result,  but  this  after  careful  study  we  have  decided 
is  of  little  importance,  because  it  does  not  effect  the 
final  result.  As  an  illustration  it  may  be  supposed  that 
in  some  instances  a  part  of  the  gas  is  driven  off  from 
the  soda  before  it  combines  with  the  acid  ingredient; 
but  if  this  should  occur  and  the  remaining  sodium  car- 
bonate be  acted  upon  by  the  acid,  the  total  amount  of 
gas  driven  off  and  the  residuum  would  be  exactly  the 
same,  both  in  kind  and  in  quantity. 

Where  a  baking  powder  is  composed  of  a  variety  of 
ingredients  the  final  result  appears  to  be  exactly  the 
same  as  if  each  kind  of  acid  acted  separately;  although 
the  chemical  action  that  really  occurs  may  be  a  rather 
complicated  one.  For  instance,  in  what  is  commonly 
known  as  a  phosphate-alum  baking  powder,  it  may  be 
that  a  phosphate  of  aluminum  is  first  formed,  but  if  so 
this  is  afterwards  decomposed  by  the  soda  and  the  resid- 
uum that  remains  is  practically  the  same  as  though  each 
acid  ingredient  had  acted  separately. 


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CHAPTER  V 


THE    RESIDUUM 


THE  skillful  chemist,  after  he  has  observed  the  result 
of  a  chemical  action,  usually  proceeds  to  examine 
the  residuum ;  by  this  we  mean  what  remains  after  chemi- 
cal action  has  taken  place. 

Let  us  proceed  to  do  the  same  thing,  though  not  ex- 
actly in  the  same  way. 

We  will  endeavor  to  gather  what  we  can  from  the 
conclusions  of  chemists,  physicians  and  others  who  have 
made  this  subject  a  study  as  to  what  really  remains  in  the 
bread,  both  as  to  quantity  and  quality,  and  also  as  to  the 
effect  on  the  human  system. 

The  gist  of  this  we  have  tabulated  on  page  32. 

Sesquicarbonate  of  ammonia  if  pure  produces  only  gas 
and  water.  As  a  large  part  of  this  is  ammonia  gas,  when 
reduced  to  the  basis  of  carbon  dioxide,  we  show  the  equiv- 
alent of  over  100  per  cent,  of  gas,  because  where  ammonia 
gas  exists  it  is  estimated  at  three  times  its  weight  to  in- 
crease it  to  the  same  basis  as  to  volume  as  carbon  dioxide. 

We  have  estimated  the  ammonia  alum  on  a  basis  of  neu- 
tralizing 120  parts  of  soda,  which  represents  our  experi- 


THE    RESIDUUM  3  I 

ence  with  this  substance,  although  theoretically  it  seems 
to  show  that  it  would  neutralize  141  parts.  The  anhy- 
drous residuum,  given  in  the  second  column,  is  what  it 
would  weigh  if  absolutely  free  from  water. 

The  third  column  of  figures  shows  the  percentage  of 
residuum  in  the  usual  crystalline  form,  as  we  would  find 
it  at  the  druggist's.  It  will  be  observed  that  in  nearly 
every  instance  this  is  over  100  per  cent. ;  that  is,  the 
amount  of  salts  left  in  the  bread  after  taking  up  water 
enough  to  crystallize  it  weighs  more  than  the  baking 
powder,  exclusive  of  starch.  In  actual  work  allowance 
must  be  made  for  the  starch  or  other  neutral  matter ;  we 
therefore  include  in  the  third  column  a  table  that  shows 
how  much  starch  may  be  added  to  produce  a  powder  of 
14  per  cent,  (theoretical)  gas,  which  is  a  fair  standard. 

In  the  fifth  or  last  column  we  give  the  percentage  of 
residuum  that  would  remain  from  a  baking  powder  pro- 
ducing 14  per  cent,  (theoretically)  of  gas. 

We  have  already  shown  the  result  of  chemical  action 
with  the  various  kinds  of  baking  powder  material,  and 
this  table  covers  the  same  materials,  showing  the  theo- 
retical percentage  of  gas  and  also  of  residuum. 


32 


BAKING    POWDER 


These  Tables  Represent  Proportions  by  Weight 


P4  9 
*S  P 

Pi 


If 


Si  ■ 


*Ǥ 


I  M 

0)  -t-> 

•tig 

.aJ8 

Ik 
Pi 


^  Cream  tartar  and  soda 

Tartaric  acid  and  soda 

Magnesia  and  tart .  acid 

Sodium  alum  and  soda 

*  Basic    aluminum    sulphate    and 

soda 

Ammonia  alum  and  soda  (prac- 
tical basis) 

y." Calcium  phosphate  and  soda .... 
Sesquicarbonate    of    ammonia 

(alone) 

Phyro-sodium,     phosphate     and 
soda 


16.2 
27.6 

15.4 
26.  7 

3i-2 

33- 
22 . 

153-5 
22  .6 


77.2 
61. 
75.2 
73-3 

68.8 

63.2 
69. 


i°3-7 
72.5 


130.3 
132.6 

126. 
122.  7 


72.8 


181. 


136 
49. 

9- 
47-4 

55- 

57.6 
30-4 

90.9 
38- 


89.7 
37. 


68.5 

59-7 

53.4 
78.1 


We  observe  from  this  table,  therefore,  that  after  we 
have  added  starch  to  get  the  same  basis  of  leavening 
power  of  the  three  kinds  of  material  in  general  use  cream 
of  tartar  produces  by  far  the  most  residuum,  while  phos- 
phate comes  next  and  sodium  alum  much  lower,  or  about 
three-fourths  as  much  as  cream  of  tartar. 

Basic  and  ammonia  alum  and  tartaric  acid  show  a 
much  smaller  residuum  than  any  of  the  others  and 
sesquicarbonate  of  ammonia  shows  none,  but  these  sub- 
stances are  not  in  common  use,  and  therefore  are  not 
considered  in  the  same  light  as  the  first  three  referred  to, 
though  this  fact  certainly  offers  a  strong  argument  in 
their  favor.    There  is  another  item,  however,  to  be  con- 


THE    RESIDUUM  33 

sidered  in  the  alum  powders,  and  that  is  that  a  part  of  the 
residuum  is  aluminum  hydrate,  an  insoluble  inert  sub- 
stance which  probably  does  not  exert  any  medicinal  ef- 
fect whatever  on  the  system.  If  we  consider  the  amount 
of  active  salts  in  the  residuum  shown  in  the  last  column 
it  will  reduce  these  figures  to  the  following:  Sodium 
alum,  57.3  per  cent. ;  basic  aluminum  sulphate,  50  per 
cent. ;  ammonia  alum,  49.5  per  cent. 

In  regard  to  the  medicinal  effect  of  the  residuum  from 
these  various  salts  we  gather  the  following  from  the 
United  States  and  National  Dispensatories: 

Rochelle  Salts. — "Mild,  cooling  purgative,  among 
the  mildest  and  least  unpalatable  of  natural  salts.  Dose 
as  a  purgative  y*  ounce  to  an  ounce.  In  small  and  re- 
peated doses  does  not  purge  but  is  absorbed  and  renders 
the  urine  alkaline." 

Sodium  Tartrate. — "An  agreeable  purgative  almost 
without  taste,  power  equal  to  magnesium  sulphate.  Dose 
1*4  ounce." 

Calcium  (or  Calcic)  Phosphate. — "In  certain  states 
of  the  system  characterized  by  defective  nutrition,  its  use 
is  increasing;  recommended  for  such  diseases  as  rickets, 
phthisis,  etc.,  and  it  has  also  proven  useful  in  hastening 
the  union  of  fractured  bones.    Dose  10  to  30  grains." 

Sodium  Phosphate  (or  Di  Sodic  Phosphate). — 
"Mild  purgative,  well  adapted  to  children  and  persons  of 
delicate  stomach.  For  this  purpose  the  dose  is  1  to  2 
ounces.  Also  considerably  used  and  generally  in  connec- 
tion with  other  phosphates  for  any  real  or  supposed  de- 
ficiency of  phosphates  in  the  system;  best  administered 
with  food.     Dose  20  to  40  grains." 


34  BAKING    POWDER 

Glauber's  Salts. — "An  efficient  hydragogue  and  ca- 
thartic in  doses  of  J^  to  I  ounce.  In  small  doses  an  ape- 
rient and  diuretic.  It  is  an  ingredient  in  the  artificial 
Cheltham  salts/'  We  would  also  add  that  this  is  also 
the  largest  chemical  ingredient  in  the  waters  of  some  of 
the  most  popular  mineral  springs. 

Magnesium  Tartrate. — "Similar  to  citrate  of  mag- 
nesia; a  mild,  agreeable  purgative." 

From  which  it  will  be  seen  that  the  medicinal  effect  of 
all  these  salts  is  similar,  except  the  phosphates.  The 
'amount  prescribed,  however,  as  a  dose  is  so  large  that  we 
see  at  once  that  neither  of  them  produces  any  very  de- 
cided effect  on  the  system  in  the  quantities  usually  con- 
sumed in  baking  powder.  However,  let  us  make  a  calcula- 
tion as  to  how  much  that  would  be.  For  an  ordinary  size 
family  the  amount  of  baking  powder  for  a  baking  would 
be  2  teaspoon fuls,  or  about  3  drams,  say,  180  grains.  If  a 
cream  of  tartar  baking  powder  had  been  used  this  would 
leave  a  residuum  of  active  salts  of  162.4  grains.  The 
result  of  this  baking  would  give  about  thirty-two  ordi- 
nary size  biscuits,  or  say  five  grains  to  each  biscuit.  If 
phosphate  baking  powder  were  used,  each  biscuit  would 
contain  but  about  four  grains,  and  if  sodium  alum  baking 
powder  were  used  there  would  not  be  over  three  grains 
to  each  biscuit.  Therefore,  in  order  to  get  a  full  dose 
where  cream  of  tartar  baking  powder  is  used  it  would 
take  forty-eight  to  ninety-six  biscuits.  If  phosphate  bak- 
ing powder  were  used  you  would  require  120  to  240  bis- 
cuits, and  if  alum  baking  powder  were  used,  about  80  to 
160  biscuits  would  be  all  you  would  require. 

We  observe  that  in  the  case  of  Rochelle  salts  small  and 


THE    RESIDUUM  35 

repeated  doses  are  absorbed  into  the  system,  and  this  is 
doubtless  true  of  the  other  salts,  the  effect  probably  being 
that  of  an  aperient  and  diuretic  in  every  case.  It  will  be 
seen  that  the  prescribed  dose  for  this  purpose  is  about 
what  one  would  get  by  eating  a  half  dozen  biscuits.  So 
that  we  may  fairly  assume  that  the  quantity  of  salts  one 
would  consume  in  using  any  kind  of  baking  powder 
would  be  more  beneficial  than  otherwise  in  almost  any 
condition  of  the  system.  We  also  find  that  a  glass  of 
mineral  springs  water,  such  as  Carlsbad  or  Cheltenham, 
contains  about  as  much  sulphate  of  soda  as  four  or  five 
biscuits  made  with  alum  baking  powder. 

Much  has  been  said  and  written  pro  and  con  regard- 
ing the  so-called  injurious  effect  of  alum.  It  is  a  fact, 
however,  that  nearly  all  the  attacks  on  alum  originate 
with  the  manufacturers  of  cream  of  tartar  baking  powder ; 
they  are  to  be  taken,  therefore,  with  a  great  degree  of 
allowance.  Some  of  the  best  authorities  in  this  country 
have  been .  strong  in  its  support  and,  considering  that 
hundreds  of  tons  are  consumed  annually  and  no  serious 
case  of  illness  has  ever  been  traced  to  alum  baking  powder, 
we  believe  it  to  be  a  perfectly  safe  and  healthful  ingredi- 
ent. The  professor  of  chemistry  in  one  of  the  leading 
Eastern  colleges,  who  has  also  taken  a  course  in  medicine, 
said  of  it  that  he  believed  that  "anyone  who  did  not  die 
until  he  died  as  the  result  of  using  alum  baking  powder 
would  live  to  be  as  old  as  Methuselah."  Many  people 
either  do  not  understand  or  lose  sight  of  the  fact  that 
alum  is  entirely  changed  by  chemical  action  in  the  cook 
ing  process,  and  therefore  simply  consider  what  the 
effect  of  alum  would  be  if  this  change  did  not  take 


36  BAKING    POWDER 

place.  If  it  were  argued  that  some  unneutralized  alum 
still  remains  in  the  bake-stuff,  we  could  reply  that  the 
amount  must  be  very  small,  and  that  its  effect  medi- 
cinally, being  astringent,  would  be  to  only  partially 
offset  that  of  the  active  salts  formed  by  the  baking 
powder.  The  amount  of  residuum  from  this  substance 
being  smaller  than  that  from  any  other  baking  powder 
material  is  very  much  in  its  favor. 

Aside  from  these  influences  on  the  digestive  organs,  we 
have  seen  that  phosphates  have  another  very  beneficial 
effect,  which  may  extend  to  those  of  both  delicate  and 
robust  health,  and  we  conclude  that  phosphates  in  general 
are  not  only  harmless  but  we  believe  exert  a  highly  bene- 
ficial influence  on  the  human  system. 

A  grain  of  wheat  consists  essentially  of  three  distinct 
parts,  the  greatest  of  which  is  the  starchy  portion  and 
which  goes  into  the  system  largely  as  "filling";  it  is 
easily  digested  and  performs  an  important  part  in  sus- 
taining our  physical  organization.  Another  part  is  the 
gluten,  which  is  the  harder  part  of  the  wheat,  and  lies 
close  to  the  bran  or  outer  covering. 

Formerly  much  of  this  was  wasted,  but  modern  ingenu- 
ity in  the  process  of  milling  has  succeeded  in  recovering 
nearly  all  of  it.  It  contributes  to  the  muscles  of  the 
body. 

The  bran  contains  the  third  important  part  in  the  shape 
of  phosphates;  these,  of  course,  are  all  eliminated,  ex- 
cept in  Graham  or  whole-wheat  flour;  these  phosphates 
contribute  their  wealth  to  the  brain  and  sinews  as  well  as 
other  parts  of  the  system,  and  also  aid  the  digestion. 

When  a  baking  powder  contains  a  fair  proportion  of 


THE    RESIDUUM  37 

phosphate  the  loss  which  the  grain  has  suffered  by  part- 
ing with  the  bran  is  made  good  by  the  baking  powder, 
so  that  a  good  phosphate  baking  powder,  or  one  contain- 
ing a  reasonable  amount  of  this  important  ingredient, 
may  be  considered  as  a  brain,  nerve  and  sinew  builder. 

It  has  been  argued  that  we  get  enough  phosphates  in 
the  ordinary  way.  This  would  be  true  if  we  lived  largely 
on  potato  skins  and  Graham  bread.  Most  of  us,  however, 
can  utilize  an  excess  of  this  kind  of  nutriment  and  are 
perhaps  somewhat  like  a  young  man  who  wanted  to  be 
a  journalist  and  wrote  to  a  New  York  daily  applying  for  a 
staff  position.  He  mentioned  in  his  letter  that  he  had 
heard  that  a  man  who  had  a  large  amount  of  brain  work 
to  do  ought  to  eat  fish,  and  asked  for  advice  as  to  how 
much  he  should  eat.  The  answer  came  through  the  col- 
umns of  the  paper :  "Judging  by  the  kind  of  a  letter  you 
have  written,  we  would  say  to  eat  about  a  whale." 

It  is  true  that  we  get  phosphates  in  many  other  foods, 
but  in  these  days  of  strenuous  life  a  little  extra  nutri- 
tion of  this  character  is  very  much  in  place;  besides 
this,  the  combination  of  phosphates  that  exist  in  the 
residuum  of  baking  powder  is  about  the  right  quantity 
and  would  seem  to  be  just  the  right  combination  to  pro- 
duce the  desired  results  in  the  system. 

If  we  should  attempt  to  decide  as  to  the  relative  health- 
fulness  of  the  various  classes  of  baking  powder,  we  would 
place  the  phosphate  first  in  the  list;  the  alum  powders 
next,  and,  considering  cream  of  tartar  powder  as  the  only 
tartrate  powder  in  common  use,  we  would  place  this  last, 
principally  because  of  the  larger  amount  of  active  salts 
in  the  residuum.    We  think  that  it  is  probable,  how* 


38  BAKING    POWDER 

ever,  as  already  stated,  that  all  these  salts  in  the  pro- 
portions used  in  baking  powder  will  prove  more  bene- 
ficial than  otherwise. 

There  are,  however,  important  advantages  that  can  be 
secured  by  a  combination  of  these  ingredients  that  we  will 
Hkr.uss  in  another  chapter. 


A 


CHAPTER  VI 


APPROXIMATE  FORMULA  OP  SOME  POPULAR  BRANDS 

WE  give  on  following  pages  approximate  formulae 
of  a  number  of  brands  of  baking  powder,  well 
known  in  some  sections  of  the  country.  These  have  been 
obtained  from  various  sources,  which  as  the  analyses  of 
State  and  Government  chemists  as  well  as  by  personal  ex- 
amination. We  do  not  claim  these  formulae  to  be  exact, 
because  any  sample  would  probably  vary  slightly  from  the 
maker's  formula,  and  owing  in  part  to  the  fact  that  chemi- 
cal action  takes  place  as  soon  as  the  chemist  begins  his 
analysis,  his  results  are  determined  mainly  from  the  ex- 
amination of  the  residuum,  and  from  this  he  forms  his 
conclusion  as  to  the  materials  used. 

We  must  also  consider  that  some  of  these  brands  of 
baking  powder  have  changed  from  time  to  time,  and  this, 
in  one  or  two  instances,  is  shown  by  two  or  three  different 
formulae  for  the  same  baking  powder. 

In  the  case  of  the  Royal  baking  powder,  this  at  one 
time  contained  ammonia,  probably  in  the  form  of  sesqui- 
carbonate  of  ammonia,  but  owing  to  the  unpopularity  of 
this  ingredient  it  was  taken  out  and  only  cream  of  tartar, 


40  BAKING    POWDER 

soda  and  starch  were  used.-  We  presume,  however,  that 
this  was  not  so  satisfactory  because  of  its  lesser  leavening 
power  and  that  tartaric  acid  was,  therefore,  added.  These 
formulae  may  be  considered  accurate  with  regard  to  the 
ingredients  named,  although  the  proportions  will  doubt- 
less vary  slightly  from  the  amounts  we  have  given. 

They  may  be  useful  as  furnishing  suggestions  to  the 
intelligent  manufacturer. 

It  will  be  seen  that  in  most  instances  more  than  one 
acid  ingredient  is  used.  In  the  case  of  cream  of  tartar 
baking  powder  where  no  other  acid  is  used,  we  believe 
that  it  is  entirely  on  account  of  the  prejudice  in  favor  of 
this  ingredient,  although  there  is  another  objection  to 
using  cream  of  tartar  with  either  phosphates  or  alum, 
and  that  is  due  to  chemical  action  that  occurs  between 
these  ingredients. 

No  conclusion  can  be  drawn  from  these  formulae  as 
to  the  kind  of  alum  that  is  being  used  at  this  time  because 
nearly  all  manufacturers  have  made  changes  in  that 
article. 

In  estimating  the  phosphates  used  in  these  baking  pow- 
ders we  have  considered  the  amount  of  starch  that  is 
incorporated  into  the  commercial  phosphate,  with  the  pur- 
pose of  bringing  the  formula  to  a  commercial  basis,  that 
is  to  say,  we  have  made  these  formulae  as  nearly  like  those 
actually  used  by  the  manufacturer  as  we  could.  To  illus- 
trate, let  us  take  the  Rumford  baking  powder,  which 
shows  by  analysis  about  22  parts  of  starch,  but  we  esti- 
mate that  8  parts  had  been  incorporated  into  the  phos- 
phate used  and  therefore  our  formula  shows  the  amount 
of  starch  as  14  parts. 

The  approximate  formulae  are  as  follows : 


APPROXIMATE    FORMULA  41 

ROYAL. 

Cream  of  Tartar 54 

Bicarbonate    Soda 27 

Sesquicarbonate    Ammonia 1 

Starch    18 


100 

ROYAL. 

Cream  of  Tartar 5514 

Bicarbonate  Soda 275^ 

Starch    17^ 


100 

ROYAL. 

Cream  of  Tartar 50 

Tartaric  Acid  • 3 

Bicarbonate  Soda 27 

Starch    20 


100 

DR.   PRICE'S. 

Starch 21 

Bicarbonate  Soda 2^/2 

Cream  of  Tartar 531^ 


100 

DR.  PRICE'S  CREAM. 

Cornstarch    21 

Cream  of  Tartar 48 

Tartaric  Acid  3 

Soda 28 


100 


42  baking  powder 

Cleveland's. 

Starch 9 

Bicarbonate  Soda 29^ 

Cream  of  Tartar  6iJ^ 

100 

SEA  FOAM. 

Starch    10 

Bicarbonate  Soda 30 

Cream  of  Tartar 60 

100 
de  land's. 

Bicarbonate  Soda 30 

Cream  of  Tartar 70 

100 
No  neutral  matter  except  it  be  tartrate  of  potassium 
and  sodium,  which  may  have  been  due  to  deterioration 
of  the  baking  powder,  as  it  showed  a  smaller  amount  of 
available  gas  than  baking  powders  containing  a  filler 
usually  show. 

shilling's  best. 
Practically  the  same  as  DeLand's ;  contains  no  filler. 

ROYAL    (MADE    IN    ENGLAND NOT   ROYAL    B.    P.    CO.) 

Starch    48 

Tartaric  Acid  Granular 25 

Bicarbonate  Soda  Granular 27 


100 


approximate  formula  43 

rumford's. 

Starch  14 

Phosphate    58 

Bicarbonate   Soda 28 


100 

PATAPSCO. 

Starch 37 

Anhydrous    Alum 30 

Bicarbonate   Soda 33 


100 

CROWN. 

Starch    51 

Alum    24 

Bicarbonate   Soda 25 


100 

ONE   SPOON. 

Starch    18 

Alum    40 

Bicarbonate  of  Soda 42 


100 

BON    BON. 

Starch    56 

Alum    21 

Soda    23 


100 


44  BAKING    POWDER 

KENTON   BAKING  POWDER. 

Starch    40 

Alum    20 

Phosphate 14 

Bicarbonate  Soda 26 


100 

ATLANTIC  AND   PACIFIC. 

Starch    37 

Alum    21 

Phosphate    17 

Bicarbonate  Soda 25 


100 

PATAPSCO. 


Starch    42 

Alum    19 

Phosphate    20 

Bicarbonate  of  Soda 19 


100 

DAVIS — (R.  B.). 

Starch    31 

Alum    18 

Phosphate   22 

Bicarbonate  of  Soda 29 


100 


APPROXIMATE    FORMULA  45 

I.  C. 

Starch   43 

Alum    24 

Phosphate    6 

Bicarbonate  of  Soda 27 

100 

CALUMET. 

Starch 34 

Alum    20 

Phosphate    17 

Albumen    1 

Bicarbonate  of  Soda  28 

100 

ADDITIONAL   FORMULA. 


CHAPTER  VII 

SUGGESTIVE    FORMULA    AND    COST    COMPUTATION 

THE  following  observations  with  regard  to  the  accom- 
panying formulae  will  be  helpful  to  manufacturers 
of  baking  powder  who  desire  to  use  them : 

The  first  and  second  formulae  given  are  for  the  simplest 
kind  of  alum  baking  powder.  If  the  materials  are  all 
first-class  it  will  be  a  satisfactory  article,  and,  consider- 
ing the  very  low  cost,  a  good  baking  powder.  The 
difference  between  the  available  and  theoretical  gas  in  No. 
i  may  be  more  than  in  other  formulae,  owing  to  the 
fact  that  the  ammonia  gas  which  is  reckoned  in  is  not 
eliminated  until  the  baking  process  is  well  under  way 
and  the  crust  has,  perhaps,  begun  to  form.  We  have 
already  discussed  the  relative  merits  of  Sodium  and 
Ammonium  Alum. 

The  formula  No.  3,  being  a  phosphate  powder,  can  be 
made  most  successfully  from  granular  phosphate.  There 
are  manufacturers  who  make  other  phosphates  which 
they  recommend  for  pure  phosphate  powders,  and  if  used, 
we  would  advise  manufacturing  according  to  their  plans 


SUGGESTIVE    FORMULA  47 

and  formulae.  We  do  not  believe,  however,  that  a  perfect 
keeping  baking  powder  can  be  made  with  phosphate  as 
the  only  acid  ingredient.  All  things  considered,  we  de- 
cidedly advise  the  use  of  more  than  one  acid  ingredient 
for  a  first-class  baking  powder,  and  believe  that  several 
acid  ingredients  are  preferable.  This  is  demonstrated 
in  formula  No.  7,  and  the  operation  of  this  baking  powder 
is  something  as  follows :  Just  as  soon  as  water  is  added 
to  the  dough,  the  process  of  effervescence  begins — due 
to  the  quick  action  of  the  tartaric  acid.  Then,  as  it  is 
being  wet  up,  the  elimination  of  gas  continues  by  the 
action  of  the  phosphate,  and  finally  during  the  baking 
process,  the  alum  acts  and  continues  to  act  until  the  baking 
is  completed.  The  effect  on  the  bake-stuffs  is  that  it 
produces  a  very  porous  substance,  in  which  there  would 
be  no  large  holes,  but  it  will  be  symmetrically  aerated  and 
the  crust  will  also  be  more  even  and  present  a  better  ap- 
pearance. So  far  as  the  healthfulness  of  the  baking 
powder  is  concerned,  we  believe  that  it  is  improved  by 
using  a  variety  of  acid  ingredients,  and  the  keeping  quality 
is  also  decidedly  better  on  account  of  the  proportion  of 
alum  or  C.  T.  S. 

In  manufacturing  a  pure  phosphate  or  pure  cream  of 
tartar  baking  powder  the  greatest  care  should  be  used 
or  these  powders  will  rapidly  deteriorate.  In  the  first 
place,  the  starch  should  be  super-dried.  All  starch  ex- 
posed to  the  atmosphere  contains  about  8  per  cent,  of 
moisture,  which  can  be  eliminated  by  heat,  and  this 
moisture  must  be  driven  out  and  the  starch  used  at  once, 
before  it  has  time  to  take  up  more,  which  it  will  do  very 
quickly,  if  left  exposed  in  the  atmosphere.     Then  the 


48  BAKING    POWDER 

baking  powder  should  be  put  in  the  cans  and  sealed  up 
as  quickly  as  possible  after  it  is  made. 

Soda  should  also  be  used  in  pure  phosphate  and  pure 
cream  of  tartar  baking  powders,  in  the  granular  form. 
The  other  ingredients,  except  the  starch,  can  also  be  used 
to  advantage  in  this  form,  because  it  has  been  discovered 
that  the  ingredients  in  the  granular  form  keep  much  better 
than  if  powdered. 

At  the  present  cost  of  materials  in  markets  where  they 
can  be  procured  to  the  best  advantage,  the  first  baking 
powder  named  should  be  made  for  a  little  above  2  cents 
per  pound,  for  the  first  cost  of  materials. 

In  addition  to  this,  we  would  add  a  certain  amount  per 
pound  for  the  work  of  manufacturing,  a  percentage  for 
waste,  and  a  percentage  covering  the  cost  of  supervision 
and  all  the  general  expenses  of  the  business.  These  items 
will  vary  with  different  manufacturers,  under  different 
conditions,  but  the  following  memorandum  would  prob- 
ably serve  the  purpose  for  many  of  our  readers. 
Let  us  take  for  example  formula  No.  1 : 

Ammonia  alum,  24  parts,  3%c $0.78 

Bicarbonate  of  soda,  29  parts,  i^c 44 

Starch,  47  parts,  2  c 94 

Material    only $2.16 

Manufacturing    .25 

Waste,  2  per  cent 04 

Net  cost $2.45 

Fifteen  per  cent,   to  cover  supervision   and 

general  expense 37 

Complete  cost $2.82 


SUGGESTIVE    FORMULA  49 

It  is  of  great  importance  that  the  matter  of  cost  be 
carefully  studied.  If  a  manufacturer  estimates  his  cost 
too  high,  it  may  stand  in  the  way  of  his  getting  desirable 
business,  while  on  the  other  hand,  if  he  estimates  too  low, 
he  may  be  doing  business  at  a  loss,  and  never  discover  it 
until  he  gets  his  annual  balance  sheet ;  it  is  very  difficult 
to  lay  down  rules  that  will  meet  all  conditions.  It  is 
sometimes  important  to  consider  two  different  costs,  one 
of  which  may  be  called  the  "net  cost"  and  only 
covers  the  material  and  actual  work;  the  other  may  be 
called  the  "complete  cost"  and  covers  all  incidentals  apply- 
ing to  the  same.  The  reason  for  this  would  be  that  it 
will  sometimes  pay  to  take  on  additional  business  which 
comes  in  large  amounts  on  a  basis  of  the  net  cost,  while 
if  all  the  business  of  the  house  were  computed  on  that 
basis  it  would  evidently  lead  to  error  and  perhaps  bank- 
ruptcy. 

The  manufacturer  must  also  consider  that  the  real 
volume  of  baking  powder  business  is  necessarily  small 
and  that  he  is  entitled  to  a  much  larger  profit  than  on 
most  other  goods  that  he  makes  or  sells ;  in  fact  he  must 
have  a  large  percentage  of  profit  if  this  part  of  his  busi- 
is  really  remunerative. 

In  case  a  .baking  powder  of  greater  leavening  strength 
is  desired,  Formulae  Nos.  I,  2,  6  and  7  can  be  changed 
by  reducing  the  amount  of  starch  as  low  as  20  per  cent., 
although  this  would  not  seem  to  be  desirable  in  most 
cases,  and  any  formula  can  be  reduced  in  cost  by  increas- 
ing the  proportion  of  starch. 

Good  self-raising  flour  can  be  made  by  adding  any 
baking  powder  made  according  to  our  formulae  to  the 


50  BAKING    POWDER 

flour  in  the  proportions  of  five  or  six  pounds  of  baking 
powder  to  one  hundred  pounds  of  flour  and  one 
and  one-half  pounds  of  fine  salt.  We  strongly  recom- 
mend, however,  that  no  acid  ingredient  except  phosphate 
be  used  because  it  keeps  perfectly  in  self-raising  flour, 
and  finely  ground  phosphates  especially  adapted  to  that 
purpose  can  be  readily  had.  Our  self-raising  flour 
formulae  are  made  up  on  this  basis. 
Our  suggestive  formulae  are  as  follows : 

NO.    I. ALUM    BAKING    POWDER. 

Ammonia  Alum 24 

Bicarbonate  Soda 29 

Starch    47 

100 
Theoretical  gas  17^4  per  cent.,  estimating  the  ammonia 
gas  on  the  volumetric  basis  of  carbon  dioxide. 

NO.    2. ALUM    BAKING   POWDER. 

Sodium  Alum 28 

Bicarbonate  Soda 29 

Starch    43 

100 

Theoretical  Gas  15.4  per  cent. 

NO.  3. PHOSPHATE  BAKING  POWDER. 

Granular    Phosphate 56 

Granular  Bicarbonate  Soda 2534 


Starch  Super-dried 1! 


'2 


100 
Theoretical  Gas,  i&A  Per  cent- 


SUGGESTIVE    FORMULA  5 1 

NO.   4. — CREAM   OF  TARTAR  BAKING  POWDER. 

Cream  of  Tartar 61 

Bicarbonate  of  Soda 28 

Starch 11 

100 

Theoretical  gas,  14^  per  cent. 

The  cream  of  tartar  and  soda  should  be  in  the  granular 
form  and  the  starch  super-dried,  otherwise  use  more 
starch.     This  also  applies  to  formula  No.  5. 

NO.    5. CREAM    OF    TARTAR    AND    TARTARIC    ACID    BAKING 

POWDER. 

Cream  of  Tartar 50 

Tartaric  Acid  3 

Bicarbonate  of  Soda 2(^/2 

Starch 20^/2 

100 

Theoretical  Gas,  13%  per  cent. 

NO.    6. PHOSPHATE    AND    ALUM    BAKING    POWDER. 

Sodium   Alum 22 

Phosphate 11 

Bicarbonate  of  Soda 27 

Starch  40 

100 

Theoretical  Gas,  14J4  per  cent. 

NO.    7. — PHOSPHATE,    ALUM    AND    TARTRATE    BAKING 
POWDER. 

Sodium  Alum 17 

Phosphate    20 


52  BAKING    POWDER 

Tartaric  Acid  2 

Bicarbonate  of  Soda  28 

Carbonate  of  Magnesia 2 

Starch    31 

100 
Theoretical  Gas,  14J4  per  cent. 

NO.    8. — SELF-RAISING    BUCKWHEAT    FLOUR. 

Phosphate    7 

Bicarbonate  of  Soda 3^4 

Fine  Salt 3 

Buckwheat  Flour 130 

Low-grade  Wheat  Flour 56^4 

200 

NO.     9. SELF-RAISING    PANCAKE     FLOUR. 

Phosphate,  Soda  and  Salt,  same  as  above. .     13J4 

Kiln-dried  White   Corn  Flour 100 

Medium-grade  Wheat  Flour 86^4 

200 

NO.    IO. — SELF-RAISING    BISCUIT    FLOUR. 

Phosphate,  Soda  and  Salt,  same  as  above.  . . .      13% 
First  Quality  Winter  Wheat  Flour 186% 

200 

Neither  of  the  above  formulae  for  self-raising  flour 
comes  within  the  law  requiring  United  States  revenue 
stamps,  because  the  buckwheat  and  pancake  flours  do 
not  contain  as  much  as  50  per  cent,  of  wheat  flour  and 
the  biscuit  flour  is  not  mixed  with  any  other  kind  of  flour. 


SUGGESTIVE    FORMULA  53 

ADDITIONAL    FORMULA 


CHAPTER  VIII 

MANUFACTURING    EQUIPMENT 

THE  equipment  of  the  baking  powder  factory  may  be 
varied  according  to  the  quantity  to  be  manufactured, 
but  the  essential  features  are  a  good  mixer  and  appliance 
for  sifting.  The  convenient  arrangement  of  these,  to- 
gether with  bins  for  finished  baking  powder  as  well  as 
for  the  material  to  be  manufactured,  is  of  importance. 
It  is  also  an  excellent  idea  to  pass  the  material  through 
a  pair  of  rolls  or  some  other  device  to  crush  out  the 
lumps. 

In  regard  to  the  mixer,  our  experience  extends  to 
three  different  kinds  or  classes.  The  first  is  that  repre- 
sented in  cut  No.  i  and  may  be  a  home-made  affair  and 
still  be  capable  of  producing  the  best  results;  the  most 
difficult  features  are  the  bearings  and  the  opening.  The 
first  of  these  can  probably  be  best  solved  by  your  ma- 
chinist but  as  there  are  churns  and  other  devices  con- 
structed on  this  principle,  it  would  perhaps  be  practi- 
cable to  get  the  bearings  from  a  factory  where  something 
of  this  character  is  made.    The  opening  must  be  directly 


MANUFACTURING    EQUIPMENT 


55 


in  the  corner  in  order  to  empty  out  completely;  the  lid 
should  be  removable,  so  that  it  will  not  be  in  the  way 
when  dumping  out  the  contents ;  it  should  also  be  made  to 
fit  perfectly  tight.  We  would  suggest,  therefore,  that  it 
be  made  similar  to  cut  No.  2 :  of  two  thicknesses  of  lum- 
ber, one  piece  fitting  in  the  opening  and  the  other  lapping 
over  it  on  all  sides;  the  inside  surface  or  edge  of  the 
outer  and  larger  piece  can  be  covered  with  felt,  or  if 


No.  2 


none  is  at  hand,  two  or  three  thicknesses  of  heavy  wool 
cloth  will  serve  the  purpose.  The  lid  may  be  fastened 
on  securely  by  a  bar  across  it,  held  in  place  by  irons  in 
the  form  of  staples  on  either  side.  One  or  more  wedges 
may  be  driven  between  the  bar  and  lid  until  it  is  perfectly 
tight.  In  the  interior  of  this  mixer  there  should  be  a  set 
of  sticks  running  directly  across  from  the  dots  A  on  the 
cut  to  the  opposite  side,  and  another  row  intersecting 


56 


BAKING    POWDER 


these,  running  directly  across  from  the  dots  B.  These 
sticks  should  be  about  an  inch  square  and  will  keep  the 
material  from  massing  together  in  any  way,  and  insure  a 
perfect  blending.  It  may  be  emptied  into  a  barrel  or  bin 
by  turning  it  down  until  the  lid  is  at  the  lowest  point, 
which  must,  of  course,  be  directly  over  the  barrel  or  bin 
and  close  to  it ;  the  lid  can  then  be  slowly  removed  and  the 
contents  easily  emptied  without  spilling. 

A  box  thirty  inches  each  way  will  mix  two  hundred 
pounds  at  a  time.  The  advantages  of  this  machine  are 
low  cost  and  perfect  work;  the  objections  to  it  are  that  it 
takes  rather  more  room  than  the  other  kinds,  both  on  the 
floor  and  in  the  perpendicular.  It  is  not  so  convenient  to 
handle  and  there  is  danger  of  waste. 


MANUFACTURING    EQUIPMENT  57 

Another  mixing  machine  which  we  have  used  for  some 
time  is  represented  in  cut  No.  3.  This  is  an  extremely 
convenient  machine  and  may  be  combined  with  a  sifter  as 
shown  in  the  cut.  The  material  is  stirred  up  by  a  sort  of 
steel  worm,  shown  through  a  break  in  the  side,  running 
the  entire  length  and  in  close  contact  with  the  sides  and 
bottom  of  the  machine ;  the  operation  is  such  as  to  carry 
the  contents  back  and  forth  from  end  to  end,  mixing  it 
continually.  Its  special  advantages  are  small  space  and 
quick  work,  and  it  can  be  easily  operated.  Its  objection- 
able features  are  that  there  are  corners  inside  where  ma- 
terial in  small  quantities  may  lodge  and  not  be  properly 
mixed;  then  it  is  liable  to  get  out  of  order  and  may  be 
doing  imperfect  work  for  some  time  before  it  is  dis- 
covered  and  repaired. 

The  other  style  of  mixer  is  the  one  shown  in  cut  No.  4. 
In  this  machine  the  entire  cylinder  revolves  so  that  the 
mixing  is  practically  perfect.  There  is  a  sort  of  flange 
running  from  end  to  end  diagonally  across  inside  the 


No.  4 


58 


BAKING    POWDER 


cylinder  and  back  again  in  the  opposite  direction,  thus 
carrying  the  material  back  and  forth  continually  through 
the  entire  length.  It  should  be  filled  through  the  hopper 
shown  at  the  further  end,  and  is  emptied  by  opening  the 
head  of  the  cylinder  which  is  held  tightly  in  place  by  the 
hand  wheels  shown  in  the  cut.  It  has  the  advantage  of 
doing  perfect  work,  and  doing  it  very  quickly,  and  sel- 
dom, if  ever,  gets  out  of  order.  It  is  not  quite  as  con- 
venient to  operate  as  the  one  last  described. 


4 


i 


D-o 


No.  5 

Regarding  the  sifter,  a  pattern  in  very  common  use  is 
constructed  with  a  revolving  brush  running  against  a 
wire  screen  at  the  bottom,  by  which  the  material  is 
broken  up  and  forced  through  the  screen.  This  is  no 
doubt  the  most  convenient  form  that  could  be  devised; 
we  do  not  approve  of  it,  however,  because  the  tendency 
is  to  force  through  small  granules  that  ought  to  be  broken 
up,  and  unless  examined  frequently  and  with  great  care, 
the  sieve  becomes  broken  or  perforated  with  nails  or 
sticks,  so  that  there  is  continual  danger  of  getting  into 
the  powder  granules  of  sufficient  size  to  be  a  serious  detri- 
ment. 

We  advise  using  a  shaking  sieve,  shown  in  cut  No.  £ 


MANUFACTURING    EQUIPMENT  59 

operated  by  an  eccentric  wheel  at  one  end,  running  with 
considerable  speed;  another  plan  would  be  to  operate  it 
from  a  ratchet  or  cam  wheel  at  the  end,  so  placed  that  a 
projecting  piece  of  iron  extending  out  from  the  sieve 
will  press  against  it  by  the  natural  spring  of  the  hangers. 
The  only  objection  to  this  plan  is  the  noise.  This  sieve 
should  be  suspended  by  thin,  flexible  hardwood  or  steel 
hangers,  although  it  may  be  run  on  casters  or  rollers;  if 
,  the  sides,  and  ends  are  three  or  four  inches  high  a  quantity 
of  material  can  be  put  in  it  and  left  to  gradually  sift  out ; 
what  remains  unsifted  can  be  broken  up  by  the  operator 
and  put  back  on  the  sieve.  If  a  fine  sieve  is  used  the 
result  will  be  perfect.  Although  it  will  take  more  time 
to  do  the  work  than  with  the  sifter  first  described,  it  is 
not  very  liable  to  get  out  of  order  and  the  sieve  will  not 
require  renewal  very  often. 

One  serious  difficulty  about  handling  baking  powder  is 
due  to  the  fact  that  in  process  of  manufacture  it  runs 
almost  like  water,  and  will  leak  out  of  a  hole  not  much 
larger  than  a  pin  in  a  continuous  stream.  Then,  if  left 
standing  a  few  hours,  it  packs  down  so  that  it  is  difficult 
to  start  it  running  at  all.  This  we  have  guarded  against 
in  a  plan  shown  in  cut  No.  6,  which  is  designed  to  illus- 
trate a  convenient  arrangement  for  a  baking  powder  fac- 
tory of  moderate  size.  By  this  arrangement  two  men 
could  easily  turn  out  three  to  five  thousand  pounds  per 
day.  It  will  require  two  floors  on  which  to  do  the  work, 
and  the  lower  room  must  be  high  between  joists,  or  if 
three  floors  can  be  used  it  will  be  more  convenient. 

The  materials  are  supposed  to  be  in  barrels  or  bins  on 
the  top  floor  shown  on  the  left  side  of  the  sketch.    Each 


6o 


BAKING    POWDER 


No.  6 


MANUFACTURING    EQUIPMENT  6l 

kind  of  goods  should  be  weighed  in  a  separate  galvanized 
iron  can  kept  especially  for  that  purpose,  and  this  can 
should  be  balanced  by  a  weight  made  for  the  purpose; 
this  weight  may  be  made  of  tin  similar  in  form  to  the  or- 
dinary weight,  with  a  small  hole  in  the  top  which  may  be 
closed  by  a  cover  fastened  on  like  the  revolving  top  to  a 
dredge  spice  can.  Through  this  you  can  put  in  or  take 
out  shot  until  you  have  the  correct  amount.  To  determine 
this  accurately  first  weigh  the  empty  can  and  then  put  in 
the  material  until  you  have  the  correct  amount  of  the  de- 
sired ingredient,  then  set  your  scales  at  o,  put  on  the  tin 
weight  and  fill  this  with  shot  until  it  counter-balances  the 
can  and  contents.  The  can  for  each  kind  of  material 
should  be  painted  a  separate  color,  and  the  weight  to 
be  used  with  the  can  should  be  the  same  color. 


No.  7  No.  8 

After  weighing  the  ingredients  in  separate  cans  the 
weight  should  be  verified  by  weighing  the  entire  quantity 
together.  This  may  be  done  by  putting  all  the  cans  on  a 
large  platform  scale — which  we  will  call  an  "assembling 
scale" — or  by  pouring  into  the  hopper  A,  which  can  be 
built  on  an  ordinary  platform  scale — and  taking  the  net 
weight.  This  hopper  has  a  valve  at  the  bottom  through 
which  its  contents  can  be  dropped  into  hopper  B,  below. 
This  valve  is  closed  by  an  iron  rod  as  shown  in  the  cut. 
To  close  this  valve  perfectly  tight  have  a  hole  near  the 
top  of  the  rod  as  shown  in  Fig.  7,  and  on  the  edge  of  the 


62  BAKING    POWDER 

hopper  attach  a  flat  piece  of  iron  represented  by  Fig.  8. 
This  iron  is  bent  at  right  angles,  and  has  a  long  slot 
through  which  the  rod  projects ;  when  it  is  drawn  up  a 
pin  is  thrust  through  the  hole  referred  to,  in  the  rod,  and 
if  it  is  not  then  perfectly  tight  the  rod  may  be  slid  along  in 
this  slot  until  it  is  tight ;  and  if  necessary  to  keep  it  from 
sliding  back  put  a  hole  through  the  side  of  the  hopper 
next  to  the  rod  and  put  a  wooden  pin  through  it.  The  top 
of  this  hopper  should  be  covered  with  a  reasonably  heavy 
and  coarse  screen  of  about  two-inch  mesh,  so  that  no 
lumps  shall  be  allowed  to  go  into  it  that  are  big  enough  to 
clog  up  the  outlet.  The  scale  shown  in  the  cut  is  on  a 
platform  about  two  feet  below  the  floor,  so  as  to  enable 
the  attendant  to  empty  the  ingredients  into  it  without  lift- 
ing them.  The  hopper  A  is  connected  with  B  by  a  canvas 
bag  which  must  be  nailed  on  carefully  at  both  ends,  so  as 
to  allow  no  dust  to  escape,  but  at  the  same  time  it  must 
have  sufficient  slack  so  that  it  will  not  interfere  with  the 
operation  of  the  scale.  The  hopper  B  is  entirely  enclosed, 
and  near  the  bottom  there  should  be  a  small  window,  say 
5x6,  on  either  side,  so  that  you  can,  at  any  time,  see 
whether  it  is  full  or  empty.  The  sides  should  be  as  steep 
as  they  can  conveniently  be  made  and  there  should  be 
nothing  inside  on  which  the  baking  powder  can  lodge,  so 
that  with  a  slight  jarring  it  will  empty  out  completely. 

At  the  bottom  of  this  hopper  there  should  be  a  pair  of 
wooden  rolls,  one  of  which  is  operated  by  a  belt,  the 
other  running  by  the  action  of  the  first.  The  rolls  can 
be  adjusted  by  two  screws,  one  at  either  end  of  one  of  the 
rolls.  The  purpose  of  the  rolls,  it  will  be  readily  seen,  is 
to  feed  the  material  regularly  to  the  sifter  and  also  to 
crush  any  lumps.    The  hopper  B  should  be  nearly  as  wide 


MANUFACTURING   EQUIPMENT  63 

at  the  bottom  as  the  rolls  are  long,  and  inside  of  this  hop- 
per there  should  be  what  we  can  perhaps  best  describe 
as  an  inside  hopper  to  narrow  down  the  outlet  to  two  or 
three  inches  square,  because  this  will  allow  as  much  ma- 
terial to  pass  as  the  rolls  can  take  care  of.  The  sieve  C 
should  correspond  to  cut  No.  5.  It  may  be  entirely  over 
the  lower  hopper  D  and  sift  directly  into  it  or,  as  repre- 
sented in  the  cut,  it  may  have  an  inclined  bottom  of  tin 
which,  on  account  of  the  shaking  motion,  will  carry  the 
material  down  a  very  slight  incline;  this  tin  will  need 
cleaning  occasionally  and  should  be  so  made  that  it  can  be 
opened  or  taken  out  for  that  purpose,  or  if  the  sieve 
directly  over  it  is  made  on  a  tightly  fitting  removable 
frame  it  will  serve  the  same  purpose.  The  hopper  D 
should  be  closed  by  a  slide  at  the  bottom,  to  be  worked  by 
a  lever  from  below,  or  from  one  side.  The  baking  powder 
mixer  is  represented  at  E,  but  either  kind  which  we 
have  already  described  may  be  employed.  If  the  one 
represented  in  cut  No.  1  is  used  it  would  be  best  to  attach 
a  bag  to  the  bottom  of  the  hopper  D  for  the  purpose  of 
conveying  the  material  into  the  machine.  This  bag,  of 
course,  has  the  bottom  cut  through,  and  when  not  in  use 
the  bottom  end  may  be  hung  up  on  the  side  of  the  hopper. 
Either  one,  two  or  all  of  these  hoppers  may  be  dispensed 
with,  but  they  have  been  found  to  expedite  work  very 
much — and  where  there  are  two  or  more  hands  at  work 
one  does  not  delay  the  other,  nor  is  it  necessary  to  wait 
for  any  part  of  the  machinery  to  do  its  work.  It  is  quite 
important,  however,  to  see  every  time  these  hoppers  are 
emptied  that  the  entire  contents  has  passed  out,  because 
a  pound  or  two  of  any  kind  of  material  that  may  be  left 
over  and  thus  go  into  another  mixing  would  upset  the 
formulae  of  both. 


64  BAKING    POWDER 

A  convenient  place  for  a  countershaft  would  be  at  F, 
from  which  a  quarter  twist  belt  would  run  the  mixer, 
and  belts  to  the  rolls  and  shaker  would  be  pretty  well  out 
of  the  way. 

A  convenient  but  rather  crude  way  to  dispose  of  the 
baking  powder  after  it  is  made,  is  to  run  it  into  barrels, 
which  should  always,  be  kept  tightly  covered.  If  you  can 
utilize  another  story  below,  you  could  have  several  bins 
fitted  with  spouts  into  which  the  baking  powder  would 
run  directly  from  the  machine,  or  it  may  be  carried  by  ele- 
vators or  conveyors  to  any  other  part  of  the  building. 
If  another  floor  is  available  above  those  we  have  repre- 
sented in  our  plan,  an  arrangement  of  bins  for  the  ma- 
terial would  be  of  great  advantage.  This  would  enable 
a  workman  to  break  open  the  barrels  of  material  on  the 
top  floor,  dump  them  through  an  opening  in  the  floor  into 
a  bin  below,  each  opening  being  protected  by  a  coarse, 
heavy  wire  screen  to  break  up  the  lumps.  Then  the  ma- 
terial can  be  drawn  from  these  bins  into  the  receptacles  in 
which  it  is  to  be  weighed.  If  the  work  is  to  be  done  on 
one  floor  we  would  suggest  that  a  platform  be  built  above 
the  mixing  machine  on  which  the  materials  can  be 
weighed  out  and  verified,  or  they  can  be  carried  up  to  this 
platform  after  this  has  been  done.  The  hopper  B  can  be 
made  smaller  and  the  materials  fed  into  it  with  a  scoop. 
Bins  for  storing  baking  powder  can  be  arranged  to  draw 
the  baking  powder  from  the  bottom  by  means  of  a  slide 
operated  by  a  lever,  but  it  is  also  necessary  to  attach  to  the 
outlet  a  bottomless  bag  to  keep  the  baking  powder  under 
control.  Bins  for  storing  material  should  have  a  slide  at 
the  bottom  and  on  one  side,  and  this  slide  may  have  an 
attachment  that  will  coax  down  the  material  where  it  is 
inclined  to  clog. 


CHAPTER  IX 

THE    PROCESS    OF    MANUFACTURE 

ABSOLUTE  uniformity  is  of  the  utmost  importance  in 
baking  powder,  as  well  as  in  most  articles  of  mer- 
chandise, and  to  secure  this  is  worth  your  best  effort 

The  wrecks  that  have  been  caused  in  this  line  of  busi- 
ness by  a  few  poorly  made  mixings  of  baking  powder 
are  very  numerous,  and  all  this  can  be  avoided  by  proper 
precautions.  There  are  a  number  of  little  details  re- 
garding the  process  of  manufacture  that  go  far  toward 
making  it  a  success.  The  most  extensively  sold  baking 
powder  in  the  world  has,  no  doubt,  obtained  that  pre- 
eminence largely  because  of  the  great  care  given  to  the 
making  of  it,  by  which  a  superior  result  is  obtained,  and, 
of  course,  perfect  uniformity. 

Some  of  these  details  may  be  neglected  and  fair  success 
may  be  attained,  but  if  there  is  a  general  disregard  of 
them,  or,  in  other  words,  if  baking  powder  is  carelessly 
and  imperfectly  made  it  will  not  bring  first-class  results. 

In  an  alum  or  alum  phosphate  powder  less  care  is  neces- 
sary than  in  a  straight  phosphate  or  cream  of  tartar 
powder,  because  it  is  not  so  easily  injured  by  moisture. 


66  BAKING    POWDER 

Remember,  however,  that  dampness  is  the  enemy  of 
baking  powder,  and  we  would  suggest  that  no  manufac- 
turing be  done  on  rainy  or  damp  days ;  also  to  keep  ma- 
terials in  a  dry  place  and  carefully  covered.  In  leaving 
parts  of  barrels  of  materials  it  is  well  to  level  them  off 
and  press  down  over  the  surface  a  heavy  sheet  of  paper, 
besides  having  a  cover  on  the  top  of  the  barrel.  These 
precautions  will  go  far  toward  protecting  your  materials 
from  the  action  of  the  atmosphere.  The  ingredients 
should  be  put  together  in  a  certain  order,  and,  as  a  rule, 
we  would  recommend  that  the  starch  and  soda  be  put  in 
the  mixer  first  when  it  is  running;  then  if  magnesia  is 
used  let  that  be  added,  and  after  this  the  acid  ingredients. 
If  tartaric  acid  is  used  we  would  prefer  that  which  is 
freshly  made  and  that  has  not  become  caked;  then  add 
to  it,  as  soon  as  received,  say  three  times  as  much  starch 
and  mix  thoroughly  in  your  baking  powder  mixer.  By 
this  means  you  can  keep  your  tartaric  acid  in  good  con- 
dition until  used,  using  four  times  as  much  as  the  quan- 
tity of  tartaric  acid  called  for  in  your  formula  and  de- 
ducting the  proper  amount  of  starch  from  the  amount 
called  for  by  the  formula.  Another  useful  purpose  may 
be  served  by  a  manufacturer  who  wishes  to  keep  his  entire 
formula  from  employees  who,  perhaps,  are  entrusted 
with  most  of  the  work.  This  can  be  done  by  mixing  up 
this  acid  and  starch  yourself  and  letting  it  be  known  by 
some  certain  letter  or  name,  say  "Super  Extra" ;  then  the 
formula  that  your  employee  knows  calls  for  so  many 
pounds  of  "Super  Extra,"  and  as  he  does  not  know  what 
that  is  he  can  never  give  away  your  formula.  It  would 
also  be  well  to  adopt  a  similar  plan  with  C.  T.  S.  (alum) 


THE    PROCESS    OF    MANUFACTURE  67 

if  necessary  to  keep  it  on  hand  any  length  of  time.  You 
cannot,  however,  add  any  more  starch  than  is  called  for 
by  your  formula.  For  instance,  if  you  were  using  for- 
mula No.  7,  you  could  mix  any  quantity  of  alum  you 
happen  to  have  with  starch  in  the  proportion  of  15 
parts  alum  to  33  of  starch.  Then,  when  you  want  to 
make  your  baking  powder,  use  48  pounds  of  this  mixture, 
which  will  give  you  the  correct  quantity  of  starch  and 
soda.  If,  however,  you  make  more  than  one  kind  of 
baking  powder  using  the  same  kind  of  alum,  you  can 
mix  your  alum  and  starch  in  equal  quantities.  You  can 
then  easily  rearrange  your  formula  to  adjust  it  to  this 
combination. 

The  difficulty  to  be  overcome  in  the  manufacture  of 
cream  of  tartar  baking  powder  is  mainly  the  elimination 
of  moisture.  If  the  baking  powder  is  made  sufficiently 
dry  it  will  keep,  and  if  the  ingredients  are  pure  and  in 
proper  proportions,  it  will  be  a  first-class  baking  powder 
and  will  meet  all  demands.  In  order  to  manufacture  the 
baking  powder  of  sufficient  dryness  it  is  necessary  to 
have  some  kind  of  a  drying  outfit.  What  we  would  rec- 
ommend as  useful  on  a  small  scale  would  be  steam  pipes 
running  back  and  forth  under  a  sort  of  table.  This  table 
may  have  a  perforated  top  or  a  slat  top.  The  latter 
would  probably  be  preferable,  and  should  be  so  arranged 
that  the  hot  air  may  have  free  access  about  the  pipes 
and  up  through  the  table,  the  pipes  being  also  partially  en- 
closed beneath  the  table. 

The  baking  powder  material  should  then  be  put  in  open 
pans  one  or  two  inches  deep.  These  pans  can  be  cheaply 
made  from  sheets  of  tin  for  the  bottom,  nailed  on  to  a 


68  BAKING    POWDER 

wooden  frame  constituting  the  four  sides,  which  should 
be  about  two  inches  high. 

The  time  necessary  for  the  material  to  be  perfectly 
dried  will  vary  according  to  the  degree  of  heat,  but  under 
ordinary  conditions,  we  should  say  four  to  five  hours 
would  probably  be  sufficient.  These  pans  can  be  placed 
one  above  another  with  a  space  between,  and  they  should 
be  boxed  in  with  openings  at  the  top  sufficient  to  per- 
mit of  the  proper  circulation  of  air.  As  a  means  of 
ascertaining  whether  the  material  is  sufficiently  dry, 
would  suggest  that  the  starch  should  lose  about  8  per 
cent,  in  weight;  that  is  to  say,  ioo  pounds  of  starch 
after  being  properly  dried  would  weigh  only  92  pounds. 
The  other  ingredients  lose  a  comparatively  small  quantity, 
but  would  probably  take  nearly  as  long  in  drying.  A 
suction  fan  exhausting  the  air  from  the  top  of  this  dryer 
will  hasten  the  process. 

The  baking  powder  should  be  made  promptly  after  the 
material  has  been  dried.  If  it  is  allowed  to  stand  for  a 
few  hours  it  will  again  gather  moisture  and  will  be  unfit 
for  use  so  far  as  obtaining  the  best  result  is  concerned. 
A  good  result  may,  perhaps,  be  obtained  by  making  the 
baking  powder  first  and  drying  it  thoroughly  afterwards ; 
another  method  which  is  probably  the  best  in  some  re- 
spects is  to  mix  your  baking  powder  and  let  it  stand  in 
barrels  for  a  month,  or  perhaps  more,  when  it  will  be 
found  to  have  caked  considerably.  It  should  then  be  put 
into  a  drying-room  or  on  a  table  such  as  we  have  de- 
scribed, and  thoroughly  dried,  after  which  it  must  be 
crushed  to  a  fine  powder.  Baking  powder  made  in  this 
way  loses  very  little  gas  by  the  caking  process,  and  will 
not  become  lumpy.  If  tartaric  acid  is  used,  it  should 
not  be  added  until  the  process  is  completed. 


THE    PROCESS    OF    MANUFACTURE  69 

For  phosphate  baking  powder  we  would  recommend 
the  first  method  suggested  for  cream  of  tartar  powder, 
because  about  the  same  precautions  are  necessary  to  se- 
cure the  best  keeping  quality. 

After  making  cream  of  tartar  or  phosphate  baking 
powder  by  either  process  given  above,  it  should  be  put 
into  cans  and  closed  at  once,  and  all  baking  powder 
should  be  allowed  as  little  exposure  to  the  air  as  possible. 
The  selection  of  granular  soda  for  cream  of  tartar  and 
phosphate  baking  powder  is  imperative,  and  we  also  ad- 
vise the  use  of  finely  granulated  cream  of  tartar,  and  in 
the  phosphate  powder  granular  phosphate,  which  we  have 
heretofore  shown  to  be  important,  while  in  the  powders 
which  contain  alum  the  powdered  phosphate  will  serve  as 
well.  We  would  not  recommend  the  drying  of  soda  be- 
cause, unless  this  is  done  with  great  care,  you  will  drive 
off  part  of  the  gas ;  but  you  should  see  that  your  soda  is 
in  proper  condition  when  it  comes  from  the  manufacturer. 

If  you  would  be  sure  your  baking  powder  is  correct, 
adopt  some  kind  of  a  check  against  errors  that  will  be 
an  absolute  protection.  We  devised  a  system  several 
years  ago  that  we  consider  perfect  and  do  not  think  we 
have  ever  sent  out  an  imperfect  can  of  baking  powder 
since  that  time;  and  whoever  does  the  actual  work  of 
mixing,  if  he  makes  an  error  it  will  be  discovered  in  the 
office,  and  can  be  rectified. 

To  follow  this  system  you  will  weigh  the  gross  amount 
of  all  your  ingredients  before  you  begin  the  day's  work, 
and  also  whatever  amounts  you  may  have  when  the  day's 
work  is  over.  Whenever  you  open  a  new  barrel  of  any 
kind  of  material  you  should  also  carefully  weigh  this, 


7° 


BAKING    POWDER 


and  weigh  whatever  may  remain  of  the  old  barrel.  Your 
tally  sheet  can  then  be  made  to  show  if  any  error  has 
been  made,  because  the  amount  tallied  out  of  the  barrel 
will  not  agree  with  the  amount  actually  used.  Whoever 
weighs  up  the  material  notes  down  these  items  just  as 
they  occur,  using  gross  weights,  also  noting  the  weight 
of  each  mixing  of  baking  powder  and  designating  it  by 
a  number. 

We  give  below  memoranda  supposed  to  be  made  to 
represent  the  work  done  on  two  different  days,  using  our 
formula  No.  6  on  January  2  and  No.  2  on  January  5  and 
doubling  the  quantity  for  each  mixing. 


January  2. 

Starch,  178. 

Soda,  386. 

C.  T.  S.,  216. 

Phosphate,  198. 

No.  1.    224 — 23^. 

No.  2.    222 — 23. 

Bal.  of  starch,  bbl.,  22  gr. 

New  bbl.  of  starch,  276  net 

No.  3.    223^—23^. 

No.  4.      2.2.2, — 22y2. 

Bal.  of  C.  T.  S.,  42  gr. 
New  bbl.  C.  T.  S.,  355  net. 

No.    5.      222)/2 23. 

Starch,  63. 
Soda,  107. 
C  T.  S.,  353. 
Phosphate,  88. 


January  5. 
Starch,  63. 
Soda,  1063^  (showing  loss 

in  weight). 
C.  T.  S.,  354  (showing 

gain  in  weight. 
New  bbl.  starch,  270  net. 
No.  6.    225 — 23^. 
Bal.  of  Soda,  48^  gr. 
New  bbl.  of  soda,  402  net. 
No.  7.     223 — 23. 
No.  8.    222 — 23. 
Balance  of  starch,  75. 
New  bbl.  starch,  280. 
No.  9.    222y2 — 22. 
Starch,  269. 
Soda,  276. 
C.  T.  S.,  130. 
Phosphate,  88. 


THE    PROCESS    OF    MANUFACTURE  7 1 

The  above  memoranda  should  be  transferred  to  the 
tally  sheet  shown  on  the  next  page,  at  the  close  of  each 
day,  entering  all  gross  weight  except  for  new  packages 
opened,  which  are  entered  net,  the  tare  being  estimated; 
the  reason  for  this  is  that  it  avoids  the  necessity  of  esti- 
mating and  figuring  out  tares  at  both  ends  of  the  day's 
work.  The  tally  sheet  should  be  made  up  in  the  office 
after  the  day's  work  is  over,  or  at  intervals  during  the 
day,  as  the  memoranda  is  turned  in  by  the  mixer.  It  will 
only  be  necessary  to  use  the  space  for  "Brand  or  Formula 
No."  when  you  use  your  tally  sheet  for  more  than  one 
grade. 

The  balances  on  hand  at  the  completion  of  the  day's 
work  we  have  carried  forward  for  the  next  day's  run. 
They  should  be  compared  with  actual  weights  taken,  as 
the  figures  for  the  beginning  of  that  day,  and  these  will 
often  vary  a  pound  or  so  owing  to  shrinkage  by  waste 
or  to  increase  in  weight  by  gathering  moisture.  We 
have  shown  some  slight  differences  of  this  sort  between 
our  two  tally  sheets  on  previous  page.  If  our  work  is 
correct,  the  total  of  the  first  and  second  columns  will 
equal  the  total  of  the  third  column,  and  the  total  of  the 
fourth  and  fifth  columns  will  also  equal  the  total  of  the 
third  column,  the  total  of  the  fifth  and  eighth  columns 
also  equals  the  total  of  the  sixth  and  seventh  columns,  as 
shown  on  the  following  page. 


72 


BAKING    POWDER 


TALLY    SHEET    FOR    PREVENTION    OF    ERRORS    IN    MIXING 
BAKING    POWDER. 


, 

>»  • 

ti 

23 

si 

51 

& 

■si 

I 

bb 
c 
"5 
c 
"3> 

B 

PQ 

B 

3 

0 

1 

i 

.0  >. 

P  w 

-  V 

I* 

,0 

H 

II 

1 

1 

I 

mc 

£ 

« 

fc 

H 

5 

«< 

CO 

O 

Starch 

6 

2 

5 
4 

178 
63 

276 

27O 
28o 

454 
613 

63 

269 

391 
344 

390 
344 

I 

♦269 

Soda 

6 

5 

386 

386 

107 

279 

2801 

I 

2 

4 

107 

402 

509 

276 

233 

232    1 

♦276 

C.  T.  S 

6 

5 

216 

355 

57i 

353 

218 

220 

2 

2 

4 

353 
*i3o 

353 

130 

223 

224 

I 

Phosphate. . . 

6 

5 

198 
*88 

198 

88 

no 

no 

9 

1501 

1583 

3084 

1286 

1798 

1800 

2 

4 

1501 

1286 

1798 

l800 

1583 

1798 

4 

2 

Proof.  . 

•2o8/t 

3084 

1802 

l802 

*Not  included  in  totals. 


THE    PROCESS    OF    MANUFACTURE  73 

A  full-sized  sheet  can  be  used,  and  will  serve  to  show 
the  work  of  several  days ;  it  can  then  be  proved  as  already 
indicated. 

When  you  discover  an  error  has  been  made,  you  will 
generally  be  able  to  figure  out  just  what  it  was,  and  by 
adding  an  equivalent  amount  of  other  ingredients,  you 
will  be  able  to  correct  it. 

You  will  often  discover  such  an  error  in  weighing  up 
your  completed  mixings  of  baking  powder,  which  should 
weigh  within  a  pound  of  the  amount  called  for  by  your 
formula.  If  you  do  not  discover  the  error  until  you 
have  completed  your  day's  run,  you  may  be  able  to  locate 
the  mixings  in  which  it  occurred  by  figuring  each  ingre- 
dient separately  up  to  each  new  package  broken  into 
or  by  the  use  of  test  tubes,  as  shown  below,  making  a  test 
of  each  mixing  separately. 

We  would  recommend  that  you  provide  some  test  tubes, 
which  are  very  inexpensive,  and  also  supply  yourself 
with  some  litmus  paper.  You  can  then  take  a  sample  of 
your  baking  powder  after  it  has  been  finished,  put  a 
small  amount,  say  the  fourth  of  a  teaspoonful,  into  a 
test  tube,  fill  it  half  full  of  water,  and  heat  it  gently  over 
a  lamp  or  gas  burner  until  it  boils,  and  test  it  with  a  lit- 
mus paper,  when  it  should  show  a  sort  of  purple  color. 
If  it  is  red,  the  presumption  would  be  that  there  is  too 
much  acid ;  and  if  it  is  blue,  too  much  alkali ;  but,  having 
a  standard  sample  to  test  by,  and  using  it  at  the  same 
time,  you  will  thus  be  able  to  judge  with  some  degree  of 
accuracy  as  to  whether  your  baking  powder  is  exactly 
right  in  this  particular.  Some  find  it  more  convenient  to 
add  a  little  litmus  solution  to  the  liquid  in  the  test  tube 


74  BAKING    POWDER 

and  note  the  color,  and  others  use  turmeric  in  the  same 
way.  Phenolphthalein  is  more  delicate  as  a  test  than 
either  of  the  above;  none  of  these  tests,  however,  can 
be  absolutely  relied  upon,  but  where  an  error  has  been 
made  you  can  compare  several  different  samples  in  this 
way,  and  after  a  little  experience  the  one  sample  that  is 
not  correctly  made  will  be  detected. 

We  would  also  suggest  that  frequent  tests  be  made  by 
baking  biscuits,  which  is  often  the  most  convenient 
method,  and  it  is  certainly  one  of  the  best,  and 
besides  noting  the  leavening  power,  observe  also 
the  color  of  the  biscuit.  If  it  is  yellow,  make  a 
reduction  of,  say,  one-half  pound  soda  for  each  ioo 
pounds  of  baking  powder.  My  suggested  formulae 
are  gotten  up  with  the  purpose  of  using  the  maximum 
quantity  of  soda  in  order  to  secure  the  highest  efficiency 
of  baking  powder,  and  if  any  of  the  materials  are  not  of 
standard  strength,  it  is  possible  that  there  would  be  an 
excess  of  soda  sufficient  to  affect  the  color. 


CHAPTER   X 

ADVERTISING    SUGGESTIONS 

ALMOST  everything  that  brings  the  name  of  a  firm  or 
a  brand  of  goods  to  the  attention  of  any  number  of 
people  has  a  certain  value  as  an  advertising  medium.  An 
important  question  arises  as  to  which  medium  will  bring 
it  to  the  attention  of  the  largest  number  of  people  and  of 
the  class  of  people  you  most  desire  to  reach,  for  the  least 
cost,  and  in  the  most  impressive  way.  The  kind  of  an 
impression  that  is  to  be  created  will  depend  principally 
on  the  advertising  matter  itself. 

The  advertising  of  food  products  has  a  certain  field 
and  certain  important  points  to  be  developed,  answering 
such  questions  as  naturally  suggest  themselves  to  the 
buyer,  regarding  the  matter  of  healthfulness,  convenience 
for  use,  ease  of  preparation,  strength,  purity  and  other 
distinctive  features.  The  advertising  of  baking  powder 
also  has  its  peculiar  features.  The  amount  that  any  one 
family  consumes  in  a  year  is  comparatively  small,  and 
the  advertising,  therefore,  must  reach  a  large  number  of 
people ;  for  the  same  reason  it  cannot  be  too  expensive. 

In  preparing  matter  for  advertising  it  is  important  that 


76  BAKING    POWDER 

it  be  striking  in  order  to  command  attention,  and  we 
would  be  disposed  to  say  that  it  must  tell  the  truth  were 
it  not  that  one  of  the  most  successful  baking  powder  ad- 
vertisers does  not  seem  to  have  been  very  scrupulous 
along  this  line.  We  cannot  really  say,  however,  that  even 
this  advertiser  is  guilty  of  actually  false  statements.  Any 
kind  of  a  picture  or  cut  is  an  attractive  feature  and  brings 
the  eye  of  the  reader  over  columns  of  type  to  your  &d.  It 
is  not  always  easy  to  find  a  subject  for  such  a  cut,  except 
that  it  be  a  cut  of  your  can ;  this  may  be  shown  as  held 
in  the  hand,  or  against  a  background  of  lines  and  shades 
that  any  sketch  artist  can  devise ;  a  can  that  is  shown  in 
a  slanting  position  will  probably  be  observed  by  more 
people  than  if  perpendicular.  Reference  to  any  desirable 
qualities  ought  not  to  be  omitted  from  the  reading  matter. 
The  question  of  price  as  a  rule  ought  to  be  left  to  be  an- 
swered by  the  grocer.  One  reason  for  this  is  that  it  often 
leads  to  inquiry  resulting  in  sales  that  would  not  otherwise 
be  made;  another  reason  is  that  consumers  may  form 
judgment  against  the  article  in  advance  that  would  have 
been  different  had  they  talked  with  the  merchant  about  it 
before  they  knew  the  price. 

A  list  of  names  of  dealers  who  sell  the  article  in  any 
certain  town  or  city  is  often  a  good  thing;  it  shows  the 
public  that  the  article  is  popular  with  a  good  class  of 
dealers,  it  encourages  the  dealer  to  keep  it  before  his 
customers,  and  tells  the  consumer  where  he  can  find  it. 

Letters  of  commendation  from  reputable  consumers, 
physicians,  chemists,  etc.,  are  of  great  value,  but  the  space 
which  can  be  profitably  employed  for  baking  powder  in 
the  average  newspaper  will  not  admit  of  using  them  very 
liberally.     What  we  have  said  thus   far  has  reference 


ADVERTISING    SUGGESTIONS  77 

principally  to  newspaper  advertising,  but  the  value  of 
such  advertising  and  the  kind  of  medium  depends  very 
largely  on  what  has  already  been  accomplished  in  the 
trade,  and  on  what  work  is  being  done.  If  your  goods  are 
already  in  the  hands  of  about  every  dealer  in  any  certain 
city  or  community,  or  if  you  are  doing  work  that  will  place 
them  in  their  hands  very  soon,  a  paper  or  magazine  that 
covers  this  field  will  certainly  pay;  if,  however,  not  one 
merchant  in  ten  has  your  goods  or  is  likely  to  have  them, 
such  a  medium  would  probably  not  be  remunerative. 

No  one  can  afford  to  employ  a  magazine  having  a 
world-wide  circulation  unless  the  article  advertised  is 
almost  as  widely  distributed ;  in  other  words,  advertising 
to  be  effective  must  reach  people  who  find  your  baking 
powder  on  the  shelves  of  their  own  grocer. 

When  all  methods  of  advertising  that  have  ever  been 
devised  are  carefully  compared,  if  the  results  obtained 
could  be  known  and  tabulated,  we  think  newspaper  adver- 
tising would  be  in  advance  of  all  others;  still  there  are 
many  other  things  that  work  out  great  results  as  a  tem- 
porary expedient. 

Bill-board  advertising  may  have  some  merit,  but  we 
hardly  think  it  commensurate  with  results  unless  it  be 
permanently  placed  in  a  favorable  location.  Printed  mat- 
ter of  the  right  sort  should  always  be  placed  in  mail  going 
to  dealers  and  consumers;  what  we  term  the  right  sort 
may  be  matter  similar  to  that  used  in  newspapers,  but  may 
be  more  extended.  A  little  humor  introduced  in  this  way, 
provided  it  is  not  undignified  nor  hackneyed,  may  be  of 
substantial  value.  By  way  of  interesting  dealers  we  have 
found  it  works  well  to  have  a  quantity  of  advertising  mat- 
ter arranged  in  a  series  to  be  sent  out  at  intervals  of  four 


78  BAKING    POWDER 

or  five  days  for  a  period  of  perhaps  a  month ;  then  when 
this  is  followed  up  by  a  salesman  he  finds  that  the  dealer 
is  already  convinced  that  you  are  offering  a  good  article 
that  people  will  buy.  All  baking  powder  manufacturers 
have  found,  however,  that  the  real  problem  is  not  to  get 
goods  into  the  hands  of  merchants,  but  to  create  a  demand 
from  the  consumer.  To  a  limited  extent  we  have  secured 
such  a  demand  by  taking  from  a  merchant  a  list  of  some 
of  his  desirable  customers,  which  need  not  be  a  very  large 
list ;  to  each  of  these  send  a  circular  letter  in  imitation  of 
typewriting,  asking  them  to  call  and  present  a  card  to 
their  grocer  which  you  also  enclose,  and  receive  free  a 
regular  can  (4,  6  or  8  oz.)  of  the  baking  powder,  enclos- 
ing also  such  recommendations  and  other  advertising 
matter  as  you  have.  The  few  who  try  it  in  this  way  will 
generally  speak  of  it  to  others;  it  will  begin  to  move  off 
the  merchants'  shelves,  and  the  result  will  be  very  satisfac- 
tory. 

We  have  arranged  entertainments  for  ladies'  clubs, 
library  associations,  etc.,  that  have  brought  good  results. 
We  made  the  principal  feature  of  the  entertainment  a 
cake  baking  contest,  in  which  we  offered  several  premiums 
for  cakes  baked  with  the  use  of  our  brand.  We  arranged 
badges  for  committees  and  advertised  the  entertainment 
through  the  papers  in  a  way  that  brought  our  brand  con- 
spicuously before  the  public.  The  effect  of  a  large  array  of 
beautiful  cakes  which  had  never  been  equaled  in  the  eyes 
of  most  of  those  present  all  made  with  one  particular 
brand  of  baking  powder  is  an  object  lesson  that  has  a  very 
striking  effect. 

The  publishing  of  recipes  for  cakes,  doughnuts  or  bis- 
cuits that  have  been  made  with  your  baking  powder  and 


ADVERTISING    SUGGESTIONS  79 

have  won  prizes  or  been  made  otherwise  conspicuous,  as 
well  as  the  printing  of  a  full  book  of  recipes,  would  be  a 
valuable  feature  if  the  sale  of  the  baking  powder  was 
large  enough  to  justify  it. 

The  wholesale  grocer  or  the  manufacturer  of  a  large 
line  of  grocers'  specialties  must  look  upon  the  advertising 
proposition  from  a  different  viewpoint  than  the  man  who 
has  only  one  article.  The  wholesale  grocer,  for  instance, 
if  he  advertises  his  baking  powder  extensively,  cannot  fail 
to  help  his  general  business  in  a  very  important  degree. 
Money  spent  in  this  direction  brings  prominently  before 
the  public  and  the  trade  the  fact  that  you  have  a  manu- 
facturing department  as  well  as  the  importance  of  your 
business  in  general.  It  is  hardly  practicable,  however,  for 
a  baking  powder  made  by  a  wholesale  grocery  house  to 
ever  command  a  large  business  outside  of  the  people  who 
regularly  patronize  the  house,  so  this  limitation  must  be 
considered  in  the  plans  for  advertising.  We  also  feel 
impelled  to  say  that  any  advertising  in  order  to  be  profita- 
ble must  be  backed  up  by  vigorous,  persistent  and  regular 
work  among  the  trade.  A  wholesale  grocery  house  can 
hardly  expect  this  work  from  its  regular  salesmen,  but  if 
it  is  to  command  a  large  trade  on  any  special  article  it  is 
almost  necessary  that  a  special  salesman  be  kept  for  this 
article  or  for  a  certain  department,  of  which  baking 
powder  may  be  an  important  part. 


CHAPTER  XI 


PRACTICAL    HINTS 


IN  concluding  our  articles  on  baking  powder  we  desire  to 
emphasize  a  few  points  that  are,  in  our  estimation,  of 
great  importance  and  ought  to  be  continually  borne  in 
mind.  We  assume,  in  the  first  place,  that  you  are  making 
or  desire  to  make  a  good,  reliable  baking  powder  and  that 
you  are  turning  it  out  at  a  good  profit,  and  that  uni- 
formity is  absolutely  essential  to  secure  and  hold  any 
desirable  business.  If  you  are  not  turning  out  a  uni- 
form article,  hundreds  of  dollars  may  be  spent  to  secure 
trade  that  may  be  lost  almost  in  a  day. 

Buy  good  materials  from  reliable  manufacturers. 
You  can't  afford  to  experiment  along  this  line;  a  slight 
variation  in  quality  may  cost  you  valuable  customers,  and 
this  variation  of  quality  may  come  from  a  change  in  your 
source  of  supply  or  from  an  ingredient  of  varying  quality. 
Perfect  uniformity,  even  if  you  make  a  low-grade  article, 
is  of  great  value. 

An  error  in  mixing  your  powder  may  be  a  fatal  error. 
We  know  of  instances  where  such  errors  have  destroyed 
a  fine  trade  that  it  had  cost  a  great  deal  to  secure. 


PRACTICAL   HINTS  8 1 

A  handsome  package  is  probably  worth  all  it  will  cost, 
and  too  much  care  cannot  be  given  to  it.  "A  good  name" 
for  a  baking  powder  will  almost  justify  the  scriptural 
quotation  of  being  preferable  to  "great  riches/ '  and  in 
selecting  a  name  we  would  suggest  that  several  points  be 
borne  in  mind,  such  as  its  significance ;  does  it  sound  well  ? 
will  it  be  easily  remembered?  The  name  ought  not  to 
be  too  long,  and  sometimes  one  with  local  significance  has 
some  merit. 

When  you  know  you  have  a  good  thing,  stick  to 
it;  don't  make  changes  unless  you  are  certain  they 
are  for  the  best.  Let  the  other  fellow  do  the  experi- 
menting, or  at  least  don't  experiment  on  your  customers. 
Make  frequent  tests  of  your  output  by  methods  already 
noted  and  thus  insure  yourself,  as  far  as  practicable,  re- 
garding the  uniformity  of  your  goods. 

Be  careful  to  keep  your  materials  dry  and  well  covered. 
They  will  gather  moisture  by  exposure  to  the  air,  particu- 
larly on  a  damp  day. 


INDEX 

PAGB 

Advertising  Suggestions 75 

Alum,  17,  20,  27,  28,  29,  30,  32,  35,  37,  40,  43,44,45,47,50,51,65,  66 

Alum  Baking  Powder 28,  29,  34,  35,  37,  43,  44,  45,  50,  65 

Aluminum 25 

Aluminum  Hydrate 28,  29,  33 

Aluminum  Sulphate 28,  32 

Ammonia  Sesqui -carbonate 14-29 

Ammonium 25 

Ammonium  Sulphate 26 

Approximate  Formulae 39 

Atlantic  &  Pacific  Baking  Powder 44 

Atomic  Weight , 24,  25 

Argols 17 

Baking  Tests 74 

Bins t 54,  64 

Bon  Bon  Baking  Powder 43 

Brand 81 

Buttermilk 8,  10 

Calcium 25 

Calcium  Hydrogen  Phosphate  (Calcic  Phosphate) 29,  33 

Calumet  Baking  Powder 45 

Carbon 23,  24 

Carbonic  Acid  Gas 8,  23,  28,  29,  30,  31,  32 


84  INDEX 

PAGE 

Chemical  Action 12,  23,  25,  26,  28,  29,  31 

Cleveland's  Baking   Powder 42 

Combination  Baking  Powder 41,  44,  45,  47,  51,  52 

Combining  Weight 24,  25 

Cost  Computation 48,  49 

Countershaft 64 

Cream  of  Tartar 8,  17,  28,  32,  39,  40,  47,  51,  65,  69 

Cream  of  Tartar  Baking  Powder, 

18,  28,  34,  37,  40,  41,  42,  47,  51,  65,  67,  69 

Crown  Baking  Powder 43 

Cuts 55,  56,  57,  58,  60,  61 

Dampness 66 

Davis'  R.  B.  Baking  Powder 44 

De  Land's  Baking  Powder 42 

Di  Sodic  Phosphate 29,  33 

Dr.  Price's  Baking  Powder 41 

Drying  Outfit 67 

Egg  Albumen 14 

Equipment 54 

Experimenting 81 

Failures 65 

Fermentation 8,    9 

Flour 13,  14,  15 

Glauber's  Salt 28,  29,  34 

Healthfulness 9,  10,  19,  22,  33,  37 

Hoppers 60,  61,  62,  63 

Hydrogen 24 

I.  C.  Baking  Powder 45 

Impurities 26 

Keeping  Qualities 21 

Kenton  Baking  Powder 44 


INDEX  85 

PAGE 

Lactic  Acid 8 

Leavening — How  Accomplished 8,  23,  25 

Magnesia,  Carbonate  of 13,  28,  32 

Magnesium 25 

M  Tartrate 28,  34 

Medicinal  Effect 10,  33,  34 

Mineral  in  Food 10 

Mixers........ 54,  55,  56,  57,  60,  63 

Neutralizing  Power 17,  19,  21 

Nitrogen 24 

One  Spoon  Baking  Powder 43 

Oxygen 24 

Package  Style 81 

Patapsco  Baking  Powder 43,  44 

Phosphate, 17,  18,  19,  20,  29,  32,  36,  37,  40,  43,  44,  47,  50,  51,  52,65 
Phosphate  (Granular) 46,  48,  50,  69 

11  Baking  Powder 

2Q>  34,  37>  4o,  43>  44,  45>  47>  5<>>  5i>  52,  65,  68,  69 

11  of  Aluminum 27 

of  Soda 19,  32 

Test 19 

Phosphoric  Acid 18 

Phosphorus 25 

Potassium 25 

Practical  Hints 80 

Process  of  Manufacture 65 

Residuum 10,  12,  21,  27,  30,  31,  32,  33,  34,  36,  39 

M        Quantity  in  Food 34 

Rochelle  Salts 28,  33,  34 

Rolls 54,  60,  62 

Royal  Baking  Powder 39,  41,  42 


86  INDEX 

PA  OB 

Rumford's  Baking  Powder 40,  43 

Scales 61,  62 

Sea  Foam  Baking  Powder 42 

Self-raising  Flour 49,  52 

Shilling's  Best  Baking  Powder 42 

Sifters 57,  68,  63 

Soda  (Bicarbonate) 13,  17,  28,  32,  48,  50,  51,  52 

Soda  (Granular) 48,  69 

Sodium 25 

11       Carbonate 27 

"       Tartrate 28,  33 

Sour  Milk 8,  10 

Stamp  Tax  on  Self-raising  Flour 52 

Starch 13,  14,  15,  26,  32,  40,  47,  50,  51,  52 

Starch  Tests 15,  16,  68 

Stronger  Baking  Powder 49 

Suggestive  Formulae 46 

Sulphur 25 

System  to  Avoid  Error 69 

Tables 28,  29 

Tally  Sheet 69,  70,  71,  72,  73 

Tartaric  Acid 17,  18,  21,  28,  29,  32,  40,  51,  52,  66 

Terra  Alba 14,  16 

Tests 15,  16,  73,  74 

Test  Tubes 73 

Uniformity 65,  80 

Water  of  Crystallization 27,  31,32 

Yeast 8 


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AN  INITIAL  FINE  OF  25  CENTS 

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OVERDUE. 


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