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STRENGTH 



CALCULATION OF DIMENSIONS 

IRON AND STEEL CONSTRUCTIONS, 

WITH 

REFERENCE TO THE LATEST EXPERIMENTS. 

TRANSLATED FROM TEE GERMAN 



J. J. WEYRAUCH, PH. D., 

Prof., Polytechnic School of Stuttgart. 
WITH FOUR FOLDING PLATES. 



NEW YORK: 

D. VAN NOSTRAND, PUBLISHER, 
23 Murray St., and 27 Warren St. 

1877. 



A-ifcGdS^ 



COPYRIGHT. 

1877. 

Bt D. VAN NOSTRAND. 



PREFACE. 



Many experiments have been lately made in Germany, 
England, Sweden, and America, to determine the properties of 
iron and steel. We propose to give in this brochure a general 
view of the results obtained, and of their consequences, with- 
out much detail, but so complete as to place practical engineers 
at the present stand-point of critical judgment. 

These experiments show (what every one admits) that the 
methods hitherto employed in calculating the dimensions of 
iron and steel constructions have been entirely wrong ; and that 
the security of structures, in which their results have been 
applied, though with great expenditure of material, is much 
less than supposed. 

Several methods for attaining better results have been 
projected ; one of which was adopted by the Bavarian 
Government. The brief sketch of the several methods, given 
in the Appendix, shows that Launhardt's deserves the pre- 
ference. This is so obvious, and meets with so few objec- 
tions, that it is unsatisfactory only because of its limited 
application. A formula like that of Launhardt was needed 
for the case of resistance to alternating tenison and compres- 
sion. Such a formula is here deduced. With it we have all 
the requisites for a simple and rational determination of 
dimensions. It is to be hoped that no one will wait to consider 
it until more bridges are destroyed. 

The chief reason that no one of the new methods has been 
generally employed is, that no one of them is complete. It 
would be impossible to determine fully the dimensions of a 
bridge by the use of any one of them, except by the addition 



of deductions specially made in each case. For this the workr 
ing engineer has no time. 

The systematic and final investigation here presented also 
includes the cases, so far unconsidered, which occur under 
shearing stress. Very particular regard is given to the sub- 
ject of rivet-connections. 

The ordinary methods of static calculation are not changed 
by the new method. Those who prefer graphic solutions will 
find all that is necessary for the complete determination of 
stresses after completion of the diagram of forces. 

The new formulas are based upon Wohler's law ; but the 
special results of his tests must be applied with judgment ; — 
no more reliance being placed upon them than upon those of 
Eondelet or Brunei under the old methods. General formulas, 
old or new, do not change because of new experiments. 

In the calculations especial reference is had to bridge and 
building constructions, in which permanent duration is re- 
quired. Consideration of the special resistances and experience 
will serve to determine the co-efficients of safety. 



CONTENTS. 



General Properties. Dimensions. 

SEC. PAGE 

1 Wohler's Law 8 

2 Remarks oh W5hler's Law 11 

3 Launhardt's Formula 12 

4 Eormula for Alternating Tension and Compression 15 

5 Ultimate Resistance to Tension and Compression 17 

6 Excess of Elastic Ltait 21 

7 Mechanical Treatment; Annealing; Hardening 24 

8 Effect of Form 26 

9 Percentage of Carbon, &c 28 

10 Influence of Temperature 33 

11 Further Results 38 

12 Examination of Metals. . 40 

13 Permissible Strain 43 

"Wrought Iron 43 

Steel 45 

Remarks 46 

14 The Calculation of Dimensions 49 

Trusses 49 

Simple Plate Beams 51 

Continuous Girders 52 



Shearing Strength. Riveting. 

15 Ultimate Shearing Strength 57 

16 Permisssible Shearing Stress 59 

"Wrought Iron 60 

Steel 61 

Remarks 61 



6 

SEC. PAGE 

17 Web of Plate Girders 62 

18 Method of Riveting •. 65 

19 Elastic Relations 69 

20 Total Section and Number of Rivets 72 

Remarks 74 

21 Indirect Transmission of Force 75 

22 Riveting of Bars 77 

23 Riveting of Entire Plates 81 

24 Rivetina; of Plate Girders 85 

25 Flange-Riveting of Truss Girders 89 

26 Riveting of Lattice Girders with Vertical Plates 93 

27 Connections at Joints 96 



Appendix. 

28 The Methods of Gerber, Miiller and Schaffer 100 

29 Remarks upon these Methods 105 

30 Comparison of the Methods 109 



The following authorities are the sources from which 
Prof. Weyrauch has obtained his data : 

Kavier, Resume des lecons, &c, Paris, 1826. 
Morin, Resistance des materiaux, Paris, 1853. 
Kirkaldy, Results of an experimental inquiry, London, 1862. 
W5HLER, Ztschr. f. Bauwesen, 1860, 1863, 1866, 1870 ; W5hler, 
die Festigkeitsversuche mit Eisen und Stahl, Berlin, Ernst u. Korn, 
1870. 

Clebsch, Theorie der Elasticity fester Korper : WtJlmter, Ex- 
perimentalphys. 

Spangenberg, TJeber das Verhalten der Metalle bei wiederholten 
Anstrengungen. Translated and published by Van Nostrand. 

Lahnhardt, die Inanspruchnahme des Eisens, Ztschr. d. HannOv 
Arch. u. Ing. Vereins, 1873, S. 139. 
Bauschinger, Mittheil., Ztschr. d. Bair. Arch. u. Ing. Vereins. 
Kntjt Styite, Iron and Steel. Translated by Sandberg. 
Fairbairn, Die eisernen Trager. Dtsch. v. Brauns, Braunschweig. 
Kupfjfer, Recherchesexp.surl'elast. desMe'taux, St. Petersbourg, 
1860. 
Von Kaven Oollectaneen. 

Tietze Ergebnisse der Schlagprobe, Techn . Blatter, 1874, S. 120. 
Ko'fke, Ueber d. Fest. eingedrehter Axen, HannOv. Ztschr. 1864. 
Fairbairn, die eisernen Trager dtsch. v. Brenner, 1859. 
Benedict, Ueber d. Definition v. Schmiedeesen und Stahl, Ztschr. 
d. Ostr. Ing. u. Arch. Vereins, 1875. 

Vickers, Resistance de l'acier, relat. aux diff. prop, de carbone 
qu'il cont., Bull, de la soc. d'encourag. 1863, Bd. X, S. 561. 

Bauschinger, Versuche iiber d. Fest. des Bessemerstahls v. ver- 
schied. Kohlenstoffgehalt, Ztschr. d. Bair, Arch. u. Ing. Vereins, 
1873, S. 81. 

Greiner, Ueber phosphorhalt. Stahl, Dinglers Polyt. Journ. 1875, 
Bd. 217 S. 33, aus Revue univers. Bd. XXXV S. 613. 

Robert L. Haswell, Studien iiber Bessemerstahl, Technische 
Blatter, 1874, S. 111. 

Fairbairn, Useful information for Engineers, London, 1860 ; On 
the tensile Strength of Wrought Iron at various Temperatures in 
Transact, of the Brit. Assoc, 1856, S. 405; Engineering, 1871, p. 82. 
Wertheim in Poggendorff Bd. LXXVIII. 

Tabellen bei v. Kavest, Ztschr. d. HannOv. Arch. u. Ing. Vereins, 
1868. 
Ritter, Elem. Theorie u. Berech. eis. Dach. u. Briickenconstr. 
Laissle u. Schctbler, der Bau der Briickentrager. 



Weyratjch, A.llg. Theorie u. Berechn. d. cont. u. einfachen 
Trager, 1873. 

Winkler, die Lehre v. d. Elastizitat und Festigkeit. 

Batjschinger, Versucbe uber die Zugfest. u. Schubfest. von Kes- 
selblech u. Walzeisen. Ztschr. d. Bair. Arch. u. Ing. Vereins, 1873. 

Walter R. Browne, Punched and Drilled Rivet-holes, Engineer, 
1872. 

Ltjdewig, Ueber Vernietungen, Zeitschrift des Vereins deutscher 
Ingenieure, 1869, 1872. 

Gerber, Berechn. d. Brilckentr. nach System Pauli, Ztschr. d. 
Ver. dtsch. Ing. 1865, S. 480. 

Schwedler, Ueber Nietverbindungen, Dtsch. Bauzt. 1867, S. 451. 

Theune, Ueber das Verhalten elastiger Platten bei unsymmetris- 
cher Inanspruchnahme. Dtsch. Bauzeit. 1874, S. 76. 

Gerber, Bestimmung der zulassigen Spannung in Eisenconstruc- 
tionen, Ztschr. d. Bair. Arch. u. Ing. Vereins, 1874, 8. 101. 

Schaefer, Bestimmung der zulassigen Spannung fttr Eisencon- 
structionen, Erbkams Ztschr. f. Bauwesen, 1874, S. 398. 

G. M/uller, Zulassige Inanspruchnahme des Schmiedeeisens bei 
Briickenconstructionen, Ztschr. des Oestr. Ing. u. Arch. Vereins, 
1873, S. 197. 

Gleim; der Amerik. Briickenbau der Neuzeit; Ztschr. d. Hannov. 
Arch. u. Ing. Vereins, 1876, S. 73. 



ERRATA 



Page 17, in heading, for proof, read ultimate. 
" 18, line 11, after anotlier piece, insert from the web. 
" 21, line 3, for bracing, read flange. 
" 22, line 22, after rupture substitute the modulus decreasing only 

&th. 
" 34, line 13, insert to at beginning. 
" 42, line 3, for struts, read trusses. 
" "2d line from bottom, before influence insert no. 
" 51, lines 10, 13, 22, tor girder, read flange. 
" 52, 4th line from bottom, for with equal, read at. 



GENERAL PROPERTIES. DIMENSIONS. 



Until within a short time the dimensions in steel and iron 
constructions were determined in the following way : The 
maximum strain, B, to which a member of a structure could 
be subjected, was found, and then divided by the permissible 
strain on the surface unit 

max. B 
b 

which gave the area in superficial units of the section required 
for the member. The same value was always given to b, both 
in case of constant and variable strains. In Prussia, for ex- 
ample, it was generally assumed that for iron, b = 730 kil. 
per sq. cm.; and this served for tension, compression, and 
shearing. 

Gerber made a new departure in the case of the Mayence 
bridge. A different b was taken for each member, varying 
inversely as the ratio of the strain due to total load to that 
due to weight of bridge. 

Again, if a bar were subject to alternate tension and 
compression, the same formula was employed ; max. B, in- 
dicating the greatest absolute value of B. The Americans 
were wiser, for they used the formula 

max. B -\- max. B' 



in which max. B' is the greatest strain in the sense opposite 
to that of B. 



8 



Numerous breakings of axles, boiler explosions, and fail- 
ures of bridges, repeatedly called attention to the causes of 
these phenomena. Safety co-efficients were always intro- 
duced, which, seemed to preclude all danger. Still the ques- 
tion, whether our iron bridges in general will live out their 
assigned terms, forced itself into notice. Experience can give 
no answer, for the use of iron in bridge-building dates back 
hardly a century. In 1874, the Union of German Architects 
and Engineers determined to seek a solution, by systematic 
observations. These observations are of the greatest import- 
ance ; but, of course, no decisive result can be reached within 
a few years. Meanwhile, it is well to consider the results 
already obtained. To the question, whether the common 
method of determining dimensions will stand the test of un- 
prejudiced criticism, we shall find a negative answer. This 
settled, and the method consigned to the limbo of past errors, 
we shall consider the best guides to further investigation, as 
suggested by the results of theory and practice brought down 
to date. " In order to see aright, one must know where to 
look," as Schelling says. 

§1- 
Wohler's Law. 

The experiments upon which the methods hitherto employed 
depended have been made during the course of a century by 
Perronet, Poleni, Telford, Brunei, and many others. Many 
of these experiments were very carefully made, and are not 
worthless; but they were all based upon a partial view. 
It was thought that a body once subjected to a certain strain, 
and withstanding it, must be able to endure the same strain, 
no matter how often repeated. 

Proof was made by gradually increasing load of the single 
pull, pressure or shear, just sufficient to break a bar of square 
unit section ; and the number, t, so obtained, was regarded as 



the corresponding strength of the material. This t is called 
the ultimate strength ; and we know that any strain, whether 
constant or gradually increasing, but always less than t, will 
not rupture the material by a single application. 

That violent and frequent shocks are especially unfavorable 
in their effects has always been known ; but, in 1858, A. 
Wbhler showed that besides this, as a basis of trustworthy 
calculation, experiments concerning resistance to often repeated 
strains must be made. Fairbairn immediately made trial of a 
riveted girder ; first loading it with $ t, then with \ t. It stood 
1,000,000 strains with \t, and broke with 313,000 more strains 
with \ t. But general conclusions cannot be drawn from these 
results ; for the apparatus was so contrived that the effects due 
to load, and those due to other disturbing causes, could not be 
distinguished. 

In the years 1859 and 1870, Wbhler made very exact and 
comprehensive experiments on iron and steel. The test-bars 
were made specially for the purpose, and all disturbing influ- 
ences were eliminated. It was found, as was expected, that 
while a certain strain t, once applied, may rupture the material, 
a less strain, often repeated, will also induce rupture. Here 
vas a new point of observation reached. It was obvious that 
'he change in the grouping of molecules, caused by the chang- 
ing strain, affected the resistance of the material unfavor- 
ably.' Hence ease of rupture must be directly proportional to 
the increase of difference in strains ; since there was a corre- 
sponding increase in the changes of positions of the molecules. 
Wohler was therefore able to state a general principle, which 
may be expressed as follows : — 

Rupture is caused not only by a dead load exceeding the 
ultimate strength, but also by often repealed strains, no one of 
which is as high as the ultimate strength. The differences of 
strains are therefore effective cause of destruction of continuity 
in the degree that the minimum strain sufficient for rupture 
diminishes as these differences increase. 



10 

If the material is ruptured by the strain t once applied, 
strains less than t may cause breaking by repeated application ; 
and the less the strain, the greater the number required for de- 
struction, and conversely. Hence it is important in the deter- 
mination of the degree of security to consider whether a 
structure is to remain in use for a limited time, as in the case 
of rails, axles, &c. ; or is to stand for an indefinite period, as in 
the case of bridges, buildings, &c. 

Wohler's experiments include tension, compression and 
torsion. Resistance to torsion is regarded as a kind of shear- 
ing resistance, and it is assumed that the shearing forces do 
not lie in a plane (Fig. 1). Though the results of repeated 
compression were not found, it is to be inferred that they 
would be analagous with those obtained for tension. Not 
so, when compression and tension alternate. Here a single 
case was investigated, viz.: when the strains in both direc- 
tions are equal ; other cases are not yet filled out. 

"When Wohler left public office (1870), he asked the Prus- 
sian Minister of Trade and Commerce to have his experiments 
continued, and, upon the nomination of Eeuleaux, Prof. Spang- 
enberg was commissioned to the work. His experiments 
during a period of three years (Wohler's lasted twelve), 
are quite limited ; but "Wohler's law is fully confirmed by 
them. Spangenberg has given his attention to other metals ; 
and, especially to the conditions of the surfaces of fracture under 
different kinds of strain ; attempting to explain them by a hy- 
pothesis concerning the molecular constitution of metals. Fur- 
ther investigation in this direction would be of import to 
theory and practice, since there has hitherto been a total want 
of any general principles to determine judgment upon ques- 
tions concerning the properties of resistance. 



11 

§2. 
Remarks upon Wohler's Law. 

Wohler's law, as given above in general form, is doubtless 
correct ; and it may be regarded as already established by 
experience, since we have often made unconscious use of it. 
If one wishes to break a rod with his hands, and a single 
effort is not sufficient, he lets it go, and gives another pull ; and 
if this does not avail, he succeeds, perhaps, by bending it back 
and forth. The force of the arm is not greater in the last 
case ; indeed, he does not need to use as much force. So it 
was known long ago that when there are repeated stresses in 
opposite directions, so that the differences of stress are the 
greatest, the force necessary for rupture is less than in case of 
stresses in a determined direction, or for a single stress. 

It is surprising that for so long a time regard has not been 
given to the number and the kinds of strains that occur in the 
most important structures. Yet it is not to be forgotten that 
the methods of Gerber and the American engineers, men- 
tioned above, were prompted by a correct feeling. Had more 
attention been given to them, it is possible that a course of ex- 
periments for years would not still be necessary to give a 
general but provisional expression to a law continually applied 
by every layman. 

There is still room enough for the precise determination of 
Wohler's law in its theoretic and practical aspects. In his 
experiments the stresses followed one another in rapid succes- 
sion ; but they require a certain duration of time to attain their 
full intensity; unless the effect of shocks proper is under 
consideration. What effect have the rapidity of succession, 
the degree of increase, and the duration of stress? The in- 
fluence of the two latter upon t is not yet determined. 

It is not necessary to adopt Wohler's opinion that the dif- 
ferent kinds of resisting strength of iron and steel can be ob- 



12 

tained from one of the metals. It is enough to know that for 
stresses of determinate kind and determinate position of the 
plane of forces, Wohler's law holds true. 

Again, the general expression of the law and the results of 
experiment are to be considered separately. Of course, the 
figures fit exactly only those kinds of metal upon which Wohler 
made his experiments. But there has hitherto been no hesi- 
tation in ascribing to material employed a resisting strength 
determined upon other kinds of material, although, even 
within the range of fixed kinds, e, g., rolled iron and plate 
iron, differences in resistance to single stationary load, amount- 
ing to 30, 40 and 50 per cent, are common. A little while 
ago, had any one ventured objection, the answer would have 
been, that there were co-efficients of safety. But these are 
still employed. 

Though there are some effects to be determined and a very 
great number of data is desirable ; still we have definitely, in 
Wohler's law, and provisionally in his tables, the best start- 
ing point for a rational determination of the dimensions of 
sjteel and iron members. The difference between the new and 
old methods is that while the former is of necessity not abso- 
lutely exact, the latter is in any event false. 

§3. 

Launhardt's Formula. 

Suppose a rod of square-inch section strained but once by 
the ultimate load t; it will break. Make the stress a 
little less, than t, then by Wohler's law, a certain number of 
repetitions are necessary to produce rupture. Let the stress 
decrease, then the number of repetitions required increases. 
A number must be reached at which the rod is safe as against 
any number of stresses to which it is actually subjected. Let 
the stress, for the case in which the rod returns to a perfectly 
strainless condition, be denoted by u; and let it receive the name 



13 



given by Launhardt, original strength (Ursprungsfestigkeit). 
This is inversely as the number of stresses to be borne; so 
that for a rail which is to be changed for another in time, it ia 
greater than for a member of a bridge which is to be perma- 
nent. We shall consider only the latter case, but the gen- 
eral formula will hold for all others; and u will vary between 
this value and the value t of ultimate strength. It follows 
from the definition that the difference of/stress d=u — 0=w. 

Generally the rod does not return to a perfectly strainless 
condition, but there remains a minimum strain c. The stress, 
which in this more general case, causes fracture, Launhardt 
calls working resistance (Arbeitsfestigkeit), and indicates by a. 
The difference of stress is d == a—o, and a = c -\-d (2). 

By Wohler's law, a decreases as d increases. The limiting 

values of a are by (2), and the definitions of u and t 

for c=o, a = d=u, 

for d= o, a = c = t. 

Ultimate strength and original strength are special cases of 

working strength. As a is a function of d we can assume 

a=ad (3) 

in which a is an unknown quantity. But we know that 
for d = o, since a = t, a = oo, 
for d = m, since a = d, a=l. 
To these conditions corresponds the value chosen for a, by 

Launhardt. 

t—u 

a = 

t — a 

which remains to be tested for intermediate values by the re- 
sults of experiments 

t—u t-u 
From (2) a= d= (a-c). 

t — a t—a 

I t—u c \ 

• •.«=« H ■- ■ (4) 

> u a I 



14 

Denoting by B, the stress upon a member, 
c min. B 



a max. li 



hence 



(t—u min. B\ 
H • (i) 

u max. JS/ 



This is Launhardt's formula, and is applicable whenever a 
piece is always under the same kind of stress, whether of 
tension or compression. The value of u for compression is 
not yet determined, and the same values of t and u will be 
used both for tension and compression; this is justified by 
certain observations, and was used in respect to t in previous 
methods of calculation. 

We shall, therefore, include the terms tensile, compressive, 
and shearing strength in one, and regard the working resist- 
ance as equivalent to the special stress under consideration. 

It is yet to be determined whether Launhardt's choice of 
co-efficient oi holds for intermediate conditions. 



2 



Prom (4) a = - + / I -I _|_ c (*-«), 

the positive sign being taken, because a is positive and greater 
than u. The value of t as well as of u may vary with the kind 
of stress and material ; and a varies for -a fixed value of c ; 
hence all results should be obtained from experiments of the 
same kind, and with like material. The best results for com- 
parison are, without doubt, those which Wbhler obtained with 
Krupp's spring cast-steel not hardened ; and Launhardt's 
formula receives confirmation from the fact that it corresponds 
exactly with these results. Wbhler found for this steel, in 



15 



bending tests t = 1,100 centner, u = 500 centner per square 
inch, hence the working resistence per square inch, 

a = 250 + y 62500 + 600 c. 

This equation gives the values in the third line below ; 
"Wohler's results appear in the second. 



For c == 


250 


400 


600 


1,100 


a, by experiment, = 500 


700 ■ 


800 


900 


1,100 


a, by Launhardt, = 500 


711 


800 


900 


1,100 



By former hypothesis, only the stress of 1,100 would have 
made rupture possible ; while we see in the table that all 
stresses, down to 500, were sufficient to cause rupture. 

§4. 

Formulas for Alternating Tension and Compression 

It often happens that the same member is subjected to 
alternate compression and tension. Since Launhardt's for- 
mula cannot be applied, another will be obtained by like 
reasoning, dependent upon Wohler's Law. Wohler has in- 
vestigated the important case in which the stresses in both 
directions are the same, calling the resistance (s) vibration- 
resistance. If the strain in one direction is zero, then the 
resistance is denoted by u, the original resistance. Two limit- 
ing cases are given. 

Let a rod of square-unit section be subjected to alternate 
tension and compression. To each value of a of the greater of 
these stresses corresponds a certain value a' of the smaller in 
this respect ; that for the greatest number of vibrations between 
- 1 - a and + a' the material remains sound. The difference in 
stress d — a -\- a', therefore 

a = d — a'. (6) 



16 



According' to "Wohler's law, a varies inversely as d. As- 
sume 

a = a d. (7) 

But, for a! = o, a = u = d, 
for a' = s, a = s = \d. 

Uence from (7), 

for a = u, a = 1, 
for a = s, a = %. 

These conditions give the co-efficient 

u — s 

a = 

2 u — s — a. 
Hence from (6) 

u—s u—s 

a = d— (a-\-a') t 

2m— s— a 2m — s — a 

I u — s a\ 

and hence a= u (l . — j (8) 

\ m a I 

Now, if for a given member in a structure, max. B is the 
greatest stress exerted, whether of compression or tension, 
and max. B' the greatest in the opposite sense, we have, 

a' max. B' 



a max B 
u—s max. B' 



u max. B 



(II) 



and the value of a denotes the working strength. 

The original resistance and the working resistance in the 
direction of the greatest absolute stress, max B, are denoted by 
u and a. As u for compression is not yet known, the value 
for tension may be provisionally employed, being somewhat 
too small. 



17 

In some constructions the oscillations between a and a' begin 
with a stress equal to zero ; in others, with a stress equal 
to c, mostly caused by the dead weight. The operation of 
a complete forward and back vibration must be the same, 
and cannot be essentially changed by the longer action of c, 
■which lies far within the limits of elasticity. 

Formulas ( I ) and ( II ) serve not only for stresses by 
tension and compression, but also for all other kinds, if the 
values of t, u and s are known. 

If 2> denotes the ratio of the limiting stresses, the least to 
the greatest, on a member of a structure, our formulas read 

For stress in a determined direction : 

«=(l + — *) (la.) 

For stress in the opposite direction, 

a=w(l-— A (II a.) 

§5. 
Proof Strength for Tension and Compression. 

The old experiments with wrought-iron give more uniform 
and higher figures for ultimate strength than the later. 
Navier gives the results of seven experiments in France, Eng- 
land and Italy ; the mean, per square centimeter, being 3,940, 
4,220, 4,290, 4,450, 4,610, 4,680, 5,010 kil. 

Under conditions otherwise equal ultimate strength is de- 
pendent on the working of the metal. Kirkaldy found for 
round and square iron, as a mean of many trials, 4,050 ( va- 
riations from 3,780 to 4,330) ; Wbhler, for Borsig and 
Komgshutte round iron 4,110 (from 3,730 to 4,530); Knutt 
Styffe, soft puddled iron, 3,400 for round iron and 3,460 for 
square iron. 



18 

From 17 trials of English rolled iron at 3 shops, Styffe 
obtained 3910, (from 2,940 to 5,100); from 16 with Swedish 
rolled iron, at 4 shops, 3,760 (from 3170 to 4,900). Bauschin- 
ger obtained for Wasseralfingen rolled iron, 3,890 (from 3,750 
to 4,140) ; for angle-iron at the Lothring works of 6 by 6 and 
7by7cent'r, 3,195. Kirkaldy's mean for angle-iron (many 
experiments) was 3,850 ( from 2,910 to 4,310). 

For Borsig rivet-iron, Wcihler found from two trials 5,120; 
for English Homogeneous iron, 3 trials, 4,280. A piece from 
the head of an English rail gave to Styffe as average of 3 tests 
3,380 ; another piece, with 2 trials, 3,090 ; and a piece from 
Low Moor tire-iron 3,760. Bauschinger got for gas pipe per- 
pendicular to direction of rolling, 1,400 — 1,500. 

Styffe puts the strength of soft iron for tension at 3,380 ; 
Gerber and many others assign 3,500 for bridge construction • 
Eeuleaux assigns 4,000 ; Von Kaven deduces from Kirkaldy's 
experiments for wroughfc-iron the average value, 4,200. For 
good iron, suitable for bridges, the ultimate tension must lie 
between 3,500 and 4,000, (see § 12). Eolled figured-iron 
generally has little proof-strength and little tenacity; its 
use should be avoided as much as possible. 

For iron wire suitable for bridge construction, Navier de- 
duced from the experiments of Buffon, Telford and Seguin 
the averages 6,000, 6,360, 6,000; Mosely considered 6,580 as 
permissible, Eeuleaux 7,000, Von Kaven ( from Kirkaldy's re- 
sults) 6,700 ; Laissle and Schiibler, 5,000 to 8,000 : 6,000 may 
be taken as a mean ; but tests are always in order. The 
ultimate resistance to tension in plate-iron is generally less 
than for other sorts, and there is often a marked difference 
depending on the direction of stress. The value is generally 
greater for longitudinal than for transverse stress. Like 
relations appear in the kinds of iron used in bridges ; but as 
the stress is generally only longitudinal, the matter is of less 
interest. 

Kirkaldy obtained from a great number of plates, length- 



19 



wise, 3,570 (from 3,210 to 3,870), and transversely, 3,250 (from 
2,920 to 3,550). On the other hand, Fairbairn, from four 
kinds of boiler iron, found 3,540 lengthwise (from 3,080 to 
4,060); 3,620 across (from 2,940 to 4,330). From several 
boiler plates, Bauschinger obtained from twelve experiments, 
longitudinally, 2,820 (from 2,600 to 3,270); transversely, 2,730 
(from 2,350 to 3,180). Boiler plate from the exploded loco- 
motive " Fugger," gave in undamaged places, lengthwise, 
3,040; across, 2,880. Stevens, in America, with the best Low 
Moor boiler plate, obtained, as a mean of five trials, length- 
wise, 4,140 (from 3,890 to 4,500); and with cistern plate, a 
a mean of six tests, 2,900 (from 2,320 to 3,670). Bauschinger 
obtained from a piece of decided fibrous texture, 2,910 along 
the length, 1,910 across. In tests at Gonin & Co., Paris, the 
longitudinal strength was greater than the transverse ; but for 
charcoal-iron in section only -fa, and for coke-iron \. 

From Kirkaldy's experiments, Von Kaven obtains a mean 
of 3,800 for plate-iron. The English Admiralty requires for 
first quality 3,460 longitudinal, 2,830 transverse ; for second 
quality, 3,150 and 2,680 respectively, warm and cold bending 
tests being required . Without special experiment the stresses 
should not exceed 3,000 longitudinal and 2,700 transverse. 
The ratio ? , transverse to longitudinal, agrees well with Kir- 
kaldy's mean and with the tests of Edwin Clark. 

In the case of steel, the ultimate tensile strength depends 
. largely upon the quantity of carbon and other ingredients ; we 
shall return to this in another place. As the quantity of car- 
bon is not always known, general results only can be given. 
Kirkaldy obtained as a mean of 9 different kinds, 6,770, from 
4,930 for puddled steel up to 9,340 for cast-steel. Sheffield 
Bessemer gave 7,840. Wohler found for cast- axle-steel from 
Krupp, Borsig, Vickers and Bochum, an average of 6,250, 
with eleven tests ; from 4,020, for Tickers, to 7,670 for Krupp. 
Again, for heads of Krupp cast-steel rails, 7,380 ; for Frith 
tool steel, 8,400. In the case of hammered Bessemer round 



20 



steel of from 0.86 to 1.35 per cent, carbon, Styffe found a mean 
of 7,730 (from 6,880 to 8,970), with eight testa ; again, from 
rolled Bessemer steel, square and round, of 0.38 to 1.39 per 
cent, carbon, a mean of 6,480 (4,550 to 9,840), with nine tests ; 
and for rolled Swedish round cast-steel of from 0.69 to 1.22 
per cent, carbon, a mean of 8,910 (7,280 to 10,170), with four 
tests. We may assume for puddled steel 5,000 ; for good me- 
dium hard Bessemer steel, 5,500 to 6,500 ; for very good and 
hard cast-steel, 8,000. The last value is given by Rouleaux, 
Laissle, Schiibler, and others. 

For Styrian cast steel plate (Bessemer) Bauschinger found as 
the mean of two tests 5,025 longitudinal and 5,180 transverse, 
Wdhler, in five tests on Krupp's cast-plate-steel, found an av- 
erage of 5,390 long, (from 4,900 to 5,770) and for that of Borsig 
5,040 in one test. Tresca obtained 5,400 and 5,760 long, in 
two kinds of plate cast-steel ; Stevens, with six tests on best 
English Bessemer steel 5,880 (5,240 to 6,090). For plate steel, 
longitudinal and transverse, 5,000 may be assured. 

For the ultimate resistance to compression we have no 
experiments. It is hard to define it in a way practically 
sufficient. Bauschinger, in experiments on steel, found that 
a complete destruction of the material was hardly to be 
accomplished by compression, and he was of opinion with Ron- 
delet, that metal yields sooner by bending than by crushing 
whenever the depth is more than three times the least trans- 
verse dimension (^ 9). Rondelet, and after him Navier, put 
ultimate strength for compression at 4,950, Moseley at 6,580 ; 
and Bauschinger found the resistance of Bessemer steel con- 
siderably greater for compression than for tension. Though in 
"Wohler's and Spangenberg's experiments the fracture always 
first occurred on the tension side, it does not necessarily follow 
that the metal yields to one strain more than to the other ; and 
it is safe to assume an equality of working-resistance for ten- 
sion and compression. But it is assumed that crushing of the 
compressed parts is not to be feared. Fairbairn, in several 



21 

tests with compound plate-beams, observed that the fracture 
began in the upper flange; since that time care has been 
taken to stiffen as required, and to provide a rigid bracing at 
that point. 

§6. 

Excess of Elastic Limit. 

The limit of elasticity is generally defined as that stress per 
square unit beyond which permanent changes of form occur, 
while under less stresses the body returns to its former condi- 
tion. Eeference is made, not to sudden changes in stress and 
shocks, but to gradually increasing strains. But the definition 
is theoretically worthless, for a limit so definite is not probable, 
and much less is it proven. On the contrary, Hodgkinson 
and Clark have observed that there are permanent changes of 
form under very small loads. At present we must be content 
with defining this limit with Fairbairn, as that stress below 
which the changes in form are approximately proportional to 
the forces, while above this they increase much more rapidly. 
The words " approximately " and " much " are not so indeter- 
minate as might be supposed, for, in the experiments of Baus- 
chinger, the passage beyond the limit of elasticity could be de- 
termined very precisely; as for example in tension ; " for with the 
same increase of load a disproportionately great elongation oc- 
curred at once, the maximum of which was in every case reached 
after some time." This sudden elongation must be credited 
to permanent changes of form ; further elongations until near 
the breaking limit remain proportional to the stresses, and the 
modulus of elasticity is always found to be independent of the 
latter. (§9.) In the first definition the changes of form which 1 
are permanent from Bauschinger's point of view are neglected. 
All experiments, up to the present time, have shown that 
when the elastic limit is passed, the tensile resistance is con- 



22 



siderably increased, while ductility and tenacity diminish; the 
metal becoming brittle, and having little power of resistance 
to shock. In experiments at the Woolwich Arsenal, an iron 
rod, four times ruptured by pull, gave the successive values of 
t- 3,520, 3,803, 3,978, 4,186 ; Bauschinger tore apart a piece 
of iron seven times, and the resistance increased from 3,200 to 
4,400. 

Paget found that iron chains after stretching bore a greater 
dead weight, but had less resistance to shock. Fairbairn 
thought all these phenomena could be explained by the hypo- 
thesis that the resistance of all the parts was not at first called 
into action, but, like ropes, they became gradually strained in 
common under sufficient load. "With this accords the fact that 
Bauschinger observed that increase of resistance, especially in 
rolled iron, was notably regular when the stress was in the 
direction of the fibres. The analogy holds further ; for a rope, 
when tense, is more easily broken by shock. And this ex- 
plains why a rod under sudden increase of stress breaks 
more readily than in case of gradually increasing pull. 

When the limit of elasticity is passed, this limit is again 
raised. Tresca, in tests of rails, succeeded in pushing the 
limit of elasticity to near the limit of rupture, so that it was less 
by about one-tenth. The practice hitherto has been to assume 
as permissible stress (b) a fraction of the elastic limit. In 
this case b increases with the number of loads. But the ma- 
terial becomes more brittle, and less resistant to shock, and 
local passages beyond elastic limits are not excluded. So that 
we need not assent to the often-advocated opinion that a tett 
of material beyond the elastic limit would be of advantage. 
It is worth mention that the increase of resistance with the 
passage beyond each limit cannot go on indefinitely ; but a 
diminution must occur at some time, unless we assume that 
with very gradual increase of stresses and longer intervals, 
the original resistance becomes greater than the initial 
ultimate strength. 



23 

Now, if passage beyond the elastic limit can work unfavor- / 
ably, it should not be permitted. But it is enough to know I 
that, according to the numerous experiments of Styffe and 
others upon all sorts of iron and steel, the ratio of elastic limit 
to ultimate strength generally lies between r }^ and -^-g, and 
under the most unfavorable circumstances seldom reaches %. 

Wertheim and Styffe have attempted to establish more pre- 
cise definitions of the elastic limit, but as they are not better, 
either theoretically or practically, than others, it would be 
superfluous to consider them. It is since the time of Hodgkin- 
son and Clark that an empirical importance has attached 
to this limit ; and it is still very narrow in its scope, because 
the limit, as above defined, is of no avail in case of sudden 
change of strain and of repeated stresses. 

Vicat made experiments to determine the effect of lapse of 
time upon a dead load. He kept wires loaded up to fths 
the tensile resistance, during thirty-three months. The 
one with heaviest load broke. Vicat inferred from this, 
and because the extension seemed to be proportional to the 
time, that every load beyond the elastic limit would, after 
lapse of time, cause rupture. Considering that very small 
loads cause permanent changes in form, it would be more cor- 
rect to infer that any load, if given time enough, will cause 
rupture. Fairbairn thought he could prove this by tests on 
cast-iron girders. But we do not find that the results of his 
experiments warrant his conclusion. But the fact that under 
stress beyond the elastic limit the ultimate strength increases, 
leads to the conclusion that security against dead-load increases 
with time. But if it is objected that a decrease may follow 
an increase of ultimate strength, it must be admitted, in 
view of all that has been said, that the influence of duration of 
dead-load has not been clearly determined. That each load 
requires a certain time to cause its correspondent permanent 
change has been known since the time of Hodgkinson and 
Wertheim, and also accords with Fairbairn's comparison with 



& 



24 

ropes; and, again, it has been observed by Bauschinger. 
This also holds true for further changes in form ; and if a rod 
stretched again when released, does not at once return to its 
previous condition, a so-called secondary action takes place. 
This was observed in Kupffer's experiments. Thurston thinks 
that in this he has discovered a new phenomenon ; that ulti- 
mate strength and elastic limit increase after a strain greater 
than the latter, continued for twenty-four hours. But there is 
nothing new. in it. That the tensile resistance of iron and 
steel is greater under the action of an electric current, and 
that the ductility is effected, now one way, now another, by 
dipping the metal in acid, seem to be shown by detached 
experiments, but this needs confirmation. 

§7. 
Mechanical Treatment, Heating. Hardening. 

Elastic limit and ultimate strength are both increased when 
the limit of elasticity is exceeded; ductility and tenacity dimin- 
ish. Since under rolling, hammering, and pulling the elastic 
limit in the affected places is certainly passed, and perma- 
nent changes in form take place, the necessary effect of such 
mechanical treatment is obvious. 

Heating and slow cooling has an effect exactly opposite to 
that caused by passing the elastic limit, for the metal becomes 
more ductile and loses in ultimate strength. According to 
Tunner, the brittleness produced by mechanical treatment 
gradually decreases if the body is allowed to remain at rest. 
A wire which broke when bent to an obtuse angle, just after 
leaving the plate, increased in pliability within a few days, 
and continued to do so during some weeks. 

That cold-rolling considerably raises the ultimate strength 
was clearly shown by Kirkaldy's experiments, t nearly 
doubling in value, passing from 3,220 to 6,260, while anneal- 



25 

ing reduced it to 3,580. Styffe had an iron rod, which had 
been previously annealed, hammered cold to half its original 
section; the strength was raised from 3,140 to 5,830. Ac- 
cording to Kick, United States cold-rolled iron is much more 
brittle than the common sort. It has often been observed 
that the ultimate resistance of cold-rolled metal is diminished 
by removal of the skin, the effect of rolling being materially 
greater at the surface. These phenomena and many others, 
having no apparent relation to one another, are all explained 
upon the hypothesis mentioned. 

If the mechanical treatment is with heat, both influences 
operate, viz. : passage beyond the elastic limit and heating. 
These must counter-act, entirely or partially, and the metal may 
gain in strength, the tenacity remaining constant or increasing. 
In England the working of the metal is often repeated.' 

A body once annealed is further changed only by higher 
heat, unless, meanwhile, it has received some treatment with 
opposite effect. It follows, that the effect of annealing must 
be greater in the degree that the temperature is higher than 
that under the previous mechanical treatment. This was ob- 
served by Styffe. 

Hardening produces upon steel and wrought iron an effect 
like that due to passing the elastic limit, with this qualifica- 
tion, that in the case of steel, not only ultimate strength and 
elastic limit, but also brittleness are notably increased. 
Tempered metal is not suitable for many purposes, because of 
its slight power of resistance to shocks. The process of temper- 
ing consists in plunging the red hot metal into some fluid, oil 
or water, which suddenly cools it. Brittleness may be some- 
what reduced by gradual heating, and may be destroyed by 
annealing, together with all other qualities due to hardening. 
The effect of hardening is much greater upon steel than on 
iron ; and in either case depends upon the chemical constitu- 
tion and other conditions. 

Tresca, by hardening, raised the ultimate strength of two 



26 



kinds of plate steel from 5,400 to 8,784, and from 5,764 to 
8,880. Wohler cut several bars from a hardened cast-steel 
axle and found that the strength of one was 9,209, while that 
of the other, which had been annealed, was 7,455. Numerous 
tests of the effects of hardening have been published by Kir- 
kaldy ; with which those obtained by Styffe agree in the main. 
It is shown by experiments made by Wohler, Heusinnger, 
"Waldegg and others that metal contracts a little when har- 
dened ; Wohler finding that the contraction of a steel-rod of 
33 mm. section was about 1 mm. to a meter in length. 

With respect to the strength of welds we have the results 
of Kirkaldy's experiments. The decrease of ultimate tensile 
strength varied between 2.6, and 43.8 per cent. ; while 
ductility diminished, especially that of steel. According to 
Nasmyth, the strength of welds depends mainly upon the 
thorough elimination of the flux employed to hinder oxydation. 
Welds should not be used in important bridge-members. 

A diminution of strength occurs in cutting screws, amount- 
ing, according to Kirkaldy, to from 7 to 30 per cent. The 
cause may be that the hard surface of the rod is removed by 
cutting ; it may sometimes be due to the cracks made by sharp 
dies. This, as well as the hardening caused by the greater 
force applied, explains why screws cut by Kirkaldy with blunt 
dies held better than those cut with sharp dies. That the 
strength of screw-bolts of small diameter proved somewhat 
greater, is no cause of wonder ; for Kirkaldy observed that the 
strength increased with diminishing diameter, which was to be 
expected because of the proportionally greater effect of rolling. 

§8. 

Influence of Form. 

The form of a member may greatly modify its strength. 
The bar shown in Fig. 2 has less resistance per square inch 
of section than if it were limited by the dotted line. For the 



27 



load at the right of the dotted line is transmitted only by the 
fibres contiguous to the angle to those at the left ; the former, 
therefore, receive more than the average stress per square 
unit, and fracture will take place sooner at the angle. In 
consequence of the bending which, must take place in the case 
represented in the figure, the stress is increased ; and the load 
would also act unfavorably at the smaller end (§ 18). We can 
now understand why Wohler found the strength of bars with 
abrupt change of section less than for those with rounded 
fillets ; for in the latter case the effect of the load was grad- 
ual. In several cases the strength in the first case was 
from % to $ as great as in the second, under like conditions ; 
but these experiments do not give permanent data, since 
the change of section and all the modifications mentioned 
in the last paragraphs must come under consideration. Ex- 
periments by Fietze have proven that the notches at the base 
of rails, which are intended to prevent their sliding along the 
track, are much more prejudicial than the ordinary theory 
supposes. And grooved axles, subjected to torsion, exhibit a 
like loss of resistance. 

It is remarkable that a rod like Fig. 3, will bear a greater 
dead pull than if the whole rod had the smaller diameter or 
were grooved through a greater length. The contrary was 
to be expected. Vickers found that a rod with a very short 
groove bore 12,500 kil. per sq. cr. ; while one turned down a 
length of 35 cm. bore only 9,440. In Kirkaldy's experiments 
with rolled iron, very short-grooved rods of about 3-4 diam- 
eter in length, had an increased tensile resistance of about 
l-3d. 

These phenomona are hard to explain, but may, perhaps, 
be accounted for as follows. Each pulled bar bent under a 
heavy load because of the non-homogeniety of the material. 
The strain caused by the bending contributed to the break- 
ing, but this was less, the shorter the turned portion. If 
this explanation is correct, then a very short rod must gen- 



28 



erally bear more dead pull than a longer of the same mate- 
rial and the same section. Whether this is the fact I do not 
know. Again, there must be a like difference with compres- 
sion, and this has been verified by the observations of Bau- 
schinger (§ 9), and others. 

Nearly all experiments up to this time, Wbhler's included, 
have been made on plain bars. Fairbairn has tested riveted 
girders with the special purpose of comparing the values of 
different kinds of sections. The girders almost always gav.e 
way by the lateral buckling or crippling of the upper flange, 
which we now try to prevent by stiff flanges and by bracing 
with angle or T iron set at uniform distances. The relation of 
the strength of compound pieces to simple members has not 
been determined. But it is certain that this ratio greatly de- 
pends upon the efficacy of connections, so that more care should 
be taken in this respect than heretofore. 

§9. 
Percentage of Carbon, &o. 

What is meant by the terms wrought-iron, steel, and cast- 
iron is more easily felt than explained ; a definition, correct 
to-day, may not be so to-morrow. The latest authorities say 
that wrought-iron should contain about -|, steel from $ to 2, 
and cast-iron more than 2 per cent, of carbon. But steel is 
to be found with \ and less per cent, carbon, and wrought- 
iron with about 1 per cent. Again, it is said that steel, but 
not wrought-iron, can be hardened ; but steel with much 
phosphorus and little carbon cannot be hardened ; wrought- 
iron, and even cast-iron, under certain conditions, may be made 
harder. 

Greiner, Director of the Bessemer Works at Seraing, and 
Phillipart gave this definition of steel as contrasted with 
wrought-iron : " By steel is meant that kind of iron which can 
be obtained by fluid processes, and which, on account of its 



29 

consequent homogenity and compactness, is capable of offer- 
ing a greater resistance ; and which is also, because of the 
method of production, more uniform, both in composition and 
behavior." This would exclude many products from the 
category of steel. 

Benedict's definition of cast-iron, correct in the main, is this : 
" By cast-iron is meant that obtained directly from ores, which 
does not admit of being wrought or welded ; which melts at 
a lower temperature, and which contains the greatest propor- 
tion of carbon and foreign matter." Either one of the constit- 
uents of this definition alone is insufficient ; e. g., wrought- 
iron and steel can be got directly from the ore by Siemen's 
process. 

Chemically pure iron has hitherto been obtained only in 
small quantity ; it can be made very soft or very brittle, and 
is hard to melt. Iron becomes technically useful by combina- 
tion with charcoal. This amounts to from 0.1 to 6 per cent., 
in part chemically combined, in part as graphite. With regard 
to the two sorts of metal which receive the names of wrought- 
iron and steel, it may be said that in either, the addition of 
carbon has an effect upon strength similar to that due to 
passing the elastic limit, or to mechanical treatment ; the hard- 
ness and ultimate strength increase ; while ductility and power 
of resistance to shock and sudden stresses beyond elastic limit 
diminish. This is less observable in wrought-iron, because of 
the influence of other substances and of the mechanical treat- 
ment. But with steel there is a limit, beyond which the ulti- 
mate strength, at least for tension and compression, diminishes ; 
and with this the ductility, so that the properties of the metal 
approach those of cast-iron. The position of this limit depends 
upon the presence of other elements, and the influences con- 
sidered in §§ 6 and 7. 

Knutt 'Styffe thought that he had found the maximum ul- 
timate tensile resistance of iron and puddled steel at 0.8 per 
cent. : of Bessemer and Uchatius steel at 1.2 per cent. The 



30 



latter agrees with the experiments of Vickers, in Sheffield, 
according to which the maximum, is at 1.25 per cent. Karsten 
says that steel hardens best, and has most tensile resist- 
ance at from 1.0 to 1.5 per centage of carbon. With a greater 
percentage the hardness increases, but the resistance be- 
comes less ; at 1.75 per cent, all welding quality is lost ; 
at 1.8 per cent, it works under the hammer with great 
difficulty; at 1.9 per cent, it can be worked no longer; 
and at 2 per cent, it has reached the boundaries between steel 
and cast-iron ; it cannot be drawn out at red- heat without 
cracking and breaking under the hammer. 

Bauschinger has made some very interesting tests of Ter- 
nitzer Bessemer Steel. The test-pieces were made for the pur- 
pose, and were of the same sort, but contained different pro- 
portions of spiegeleisen. The results for ultimate resistance 
were as follows : 



K,* 


Tension. 


Formula (9). 


Compression. 


Shearing. 


Bending. 


0.14 


4,430 


4,435 


4,780 


3,410 


7,920 


0.19 


4,785 


4,510 


5,390 


3,710 


8,600 


0.46 


5,330 


5,270 


6,330 


3,585 


8,340 


0.51 


5,600 


5,480 


7,000 


4,020 


9,300 


0.54 


5,560 


5,620 


6,110 


3,930 


8,550 


0.55 


5,650 


5,665 


6,170 


4,000 


8,825 


0.57 


5,605 


5,765 


6,550 


3,645 


9,600 


0.66 


6,295 


6,245 


6,550 


4,280 


8,600 


0.78 


6,470 


6,995 


7,305 


4,140 


8,750 


80 


7,230 


7,134 


9,670 


4,820 


7,645 


0.87 


7,335 


7,640 


8,940 


5,000 


7,650 


0.96 


8,305 


8,340 


9,890 


5,820 


8,480 



The elastic limit increased from 2,950 to 4,870 ; 2,775 to 
5,000 ; 3,750 to 4,425. Setting off the tensile resistances as 
ordinates to the percentages of carbon as abscissas (Fig. 4), a 
number of points marked by a cross is determined, grouped 
about a curve (I), of which the equation is 

<=4,350 (1 -f K*) (9.) 



31 

in which K means the percentage of carbon. By means of 
this equation the values in the 3d column of the preceding 
table are found. In Pig. 4 the results of other tests are shown, 
notation as follows : 

+ The results obtained by Vickers ; 

O By Styffe, with hammered Swed. Bess. Hogbo round 

steel ; 
□ By Styffe, with rolled Swed. Carlsdal Bess, square steel ; 
O u By Styffe, from rolled Swed. Uchatius cast-steel, round, 

Wykmannshyttan ; 
O 7c. By Styffe, with soft hammered Krupp cast axle-steel ; 
at Bauschinger, with rectangular tie-bars of Ternitzer 

Bes. steel ; 
O t By Bauschinger, with round rods of Ternitz Bessemer 

steel. 
The figure shows that formula (9) corresponds fairly, not 
only with Bauschinger's results, but generally with mean ulti- 
mate tensile resistances ; and that important deviations may 
occur from various causes. The equation 

i=3,700 (1 + X") (10.) 

which corresponds to curve II gives results, below which in 
general the ultimate resistance will not fall. 

With respect to the results obtained for compression in the 
above table the following must be noted. Test rods of 3 by 
3 by 9 cm. were strained between two compressed plates. 
With the increase of load an S-formed curvature was observed, 
which increased more and more, till the prism suddenly sprung 
out. The strain on the fibre at the moment of springing he 
regarded as the ultimate resistance. 

Bauschinger's tested pieces were of the form shown in Kg. 5. 
The load was increased, and a pressure was reached under 
which without further increase, the prism contracted in length 



32 



to less than half, while the transverse dimensions increased. 
The stress per square cm. at this limit, which Bauschinger re- 
garded as the ultimate strength, increases with the percentage 
of carbon, from 9,250 to 17,800. On the other hand, the elas- 
tic limit was independent of the kind of test. Generally very 
short steel prisms may be loaded to double the amount per- 
mitted for tension. 

Phosphorus, like carbon, increases the elastic limit, and ulti- 
mate tensile resistance, but diminishes the power of resistance 
to blows and to stress differences. It makes iron brittle, 
coarsely crystalline, and " cold-short," that is easily broken 
under cold working. For this and other reasons it cannot be 
used in bridge structures. Phosphorus affects steel still more 
unfavorably than iron. According to Greiner, steel, with from 
0.2 to 0.25 per cent, of phosphorus, has too little strength for 
technical purposes. Phosphor-steel is best suited for rail- 
heads, because it resists wear ; but the percentage of carbon 
should be diminished to prevent brittleness. 

According to Sandberg and Turner, silica has the same 
effects as carbon, while Haswell, in the case of steel, with a cer- 
tain proportion of phosphorus, ascribes it to a partial neutral- 
ization of the bad properties due to the latter. Slag helps phos- 
phor iron by diminishing its brittleness ; but it makes it hard 
to work without splitting and springing. Next to phosphorus, 
sulphur is the moBt undesirable ingredient, having a like effect, 
except that it makes the metal particularly apt to break at 
red heat. Manganese, too, is a bad ingredient. 

The effects of the above mixtures and others upon the 
strength of iron and steel are not clearly determined. Con- 
cerning their effect in the foundry information can be had from 
any text-book upon Metallurgy. 

Whether, in a given case, steel or iron is to be preferred, 
depends upon considerations of resistance to special strains, of 
lightness, security under changes of temperature, economy, 
&c. In the application of steel, the proper percentage of carbon 



33 

is dependent not only on the mechanical working it is to 
undergo, but also upon the composition of the ores and the 
method of production, because the proportion of other ingre- 
dients is determined by these. So Vickers recommends, for 
pieces subjected to both tension and shock, 0.62 to 0.75 peif 
cent. ; Styffe, for axles of Swedish steel welded, or of one piece, 
0.4 to 0.6 ; Greiner, for axles of Bessemer steel from Seraing, 
0.3 ; Krupp, for locomotive and marine-engine axles, 0.5 to 
0.6 ; for coach axles, 0.6 ; Greiner assigns for Seraing Bessemer 
steel, for chains and driving rods, 0.25 to 0.35 ; for tires not 
welded and piston-rods, 0.35 to 0.45 ; for steel rails, 0.4 ; 
for springs, 0.45. 

§10. 

Influence of Temperature. 

The influence of' different temperatures upon the strength of 
steel and iron is not satisfactorily explained. With respect to 
ultimate resistance only, because of numerous experiments, 
has their been a , growing accord of views . For most kinds of 
metal, especially for iron, the ultimate strength appears to in- 
crease with the decrease of temperature below zero, but also 
tp reach a maximum at a little above 100° C. Within a certain 
interval' near 16° the resistance is quite constant ; the begin- 
ning and the' rapidity of the increase and the position of the 
maximum -are dependent upon the conditions already con- 
sidered. 

Fairbairn, in tension experiments with bar iron, found, in, 
one case, the resistance at 0° equal to, in another, 1 per cent, 
higher than at 60". Thurston found in torsion experiments a 
decided increase of strength to — 12°. Spence, in experi- 
ments in bending cast-iron, found at - 18°, a strength greater 
by about 3.5 per cent, than at -f- 15°. At higher tempera- 
tures, Fairbairn found for bolt iron the maximum of ultimate 
tensile strength at 163° 41 per cent, greater than at 1§° ; 



34 



later experiments with bar iron put the maximum at 213°. A 
commission of the Franklin Institute, at Philadelphia, found 
the maximum strength 15 per cent, greater than its ordinary 
value at about 288°. Styffe has published the results of 
numerous experiments. See his Table VII. 

Beyond the maximum the ultimate resistance decreases at first 
slowly, but very rapidly at red-heat. In this respect, too, 
the, different kinds of metal behave very differently, and the 
diminution may possibly be the quicker and more rapid the 
lower the temperature of the metal when under mechanical 
treatment. Tensile resistance Fairbaim found to diminish from 
202°, where it was about the same as at ordinary temperature, 
a low red heat, by about 17 per cent. ; up to ordinary red heat, 
by about H4 per cent. Experiments at the Franklin Insti- 
tute found the ultimate tensile resistance, at 575° lowered by 
0.66, and at 700° by 0.33 from the ordinary value. Bau- 
schiDger observed the strength of puddled plate, transverse to 
the direction of rolling, to be at red heat 780 kil. (2,700 ordin- 
ary), and of rolled iron along the fibres, 750 (4,430 ordinary). 

These results are of importance with respect to constructions 
exposed to fire. Kirchweiger, of Hanover, regards the diminu- 
tion of tensile strength by heating as the cause of boiler ex- 
plosions ; attempting to prove at the same time that a boiler 
filled with water may become red-hot. Bauschinger thinks it 
possible that the continual variations and differences of tem- 
perature of the outer and inner surfaces may diminish the co- 
hesion of the laminse of the plate ; the inner laminse bearing a 
disproportionate share of the strain, and the shearing resist- 
ance being lessened. 

A frequent theme of discussion is the influence of cold upon 
resistance to sudden changes of stress, — shocks in particular. 
It cannot be denied that more axles and wheels break in win- 
ter than in summer. Styffe maintains that rupture is often 
due to the fact that the parts are held fast, and, therefore, can- 
not yield to the contracting influence of the cold : again, for 



35 



tires, axles and rails, the effect of shocks is increased by the 
diminished elasticity of the ground. 

Sandberg, in an appendix to the English translation of 
Styffe's work, maintains that these are not the principal causes 
of breaking. He laid iron rails upon granite supports which 
lay upon granite rocks, so that the elasticity of the foundations 
might be the same in any season. The two halves of these 
rails were tested by blows with a 380 kil. ball at — 12° in 
winter, and + 29° in summer ; and it was found that at 
— 12° the rail could withstand only ^ of what it could at 4- 
29°. This showed, at least, that there are some kinds of iron 
that are weakened by frost. Styffe had tested only under 
dead loads, and in this respect his results were trustworthy. 

Sandberg also found this peculiar result: that Aberdare 
rails, which bore in summer 20 per cent, more strain than 
those from Oreusot, in winter had 30 per cent, less strength. 
This could be explained on the hypothesis of a difference in 
constitution which affected the strength unequally. Fairbairn 
had already shown the unfavorable effect of phosphorus and 
sulphur at low temperature ; and Sandberg thought it possible 
that different results would have been reached had the metal 
been free from phosphorus. 

Unfortunately the chemical constitution of the rails was not 
determined ; but it seems likely, that phosphorus, which always 
diminishes resistance to shock, may operate more actively at a 
low temperature. Its effect also increases under high heat. 
Styffe found that the grain of a screw-bolt of phosphor-iron 
was so affected, that a single blow of the hammer broke it. 
Steel, with increasing mixture of phosphorus, loses its capacity 
to undergo repeated heating without losing its peculiar prop- 
erties. 

In the year 1871, Joule, Fairbairn, Spence and Brockbank 
contributed to the Manchester Literary and Scientific Society 
four papers upon the influence of cold upon iron and steel. 
All agreed that resistance to dead load was not diminished by 



36 



cold, but considerably increased. Brockbank held it certain 
that cold diminishes resistance to shock; this, Joule and 
Fairbairn did not admit. All referred to experiments. No 
one will question the exactness of Joule's tests ; but the test- 
pieces were wires, needles and nails, so that the results may not 
hold for larger pieces ; while Fairbairn and Spence tested only 
under dead load. A series of observations by Brockbank con- 
firm the results obtained, by Sandberg. Hails were tested with 
blows ; and in frosty weather they had far less strength than 
at ordinary temperature : a hollow cast-iron core-rod, about 
which a cylinder had been cast, cooled down to — 1\°, broke 
square and smooth, leaving a brittle-looking surface, while the 
pieces were made stiff, and sound again by heating. A rod 
of roundViron of best quality, of 38 mm. diameter, which lay 
a week exposed to frost and was covered with ice, broke at 
4£° under a single blow of a hammer .weighing 5.4 kil. 

All authorities admit the increase of resistance to tension 
tinder great cold, though they deny that there is a diminution 
of power to resist shocks. This is bad reasoning. It is certain 
that resistance to dead load is somewhat increased by frost ; 
and besides this, according to Styffe, the elastic limit ; just as 
is the case under hammering, rolling, hardening, &c; but as 
'with all the latter, resistance to shock increases, there seems 
to be no reason for a contrary judgment in the first case. 
Styffe has proved that iron becomes stiffer with decrease of 
temperature; agreeing with Sandberg. 

Thurston concludes from results of his experiments that 
phosphorus and other substances, inducing cold brittleness, 
may impair resistance to shock at low temperatures, which 
seldom occur ; and that in other cases resistance to dead 
load, as well as to' shock, is increased Iby cold. This 
would be novel, but it must first be proven. Thurston's test- 
machine is well adapted to the lecture-room, being convenient 
and cheap ; but it is not suitable for scientific experiments re- 
quiring results numerically exact. The velocity, an important 



37 



element, is not regulated; the methods of measurement are 
much too primitive to answer to small differences due to tem- 
perature ; and it is not to be taken for granted that torsion-tests 
are best suited to determine the properties of resistance of 
fibrous and laminated metals. 

In a report of the Massachusetts Eailroad Commissioners 
(1874), mentioned by Thurston, it is said, that "cold does not 
make iron and steel brittle and unsuitable for mechanical pur- 
poses, and that it is not the invariable rule that the most break- 
ings occur on the coldest days." The membership of the Com- 
mission is not given, nor is it certain what kinds of metal were 
under consideration. Did it contain a large percentage of 
phosphorus ? Were the rails iron or steel ? It has been found 
in Northern climates — Canada, Sweden, and Bussia — that a 
low steel, with £ to \ per cent, phosphorus, was affected by cold 
much less than iron. According to Styffe, there is no authentic 
case in which good steel contained more than 0.04 per cent, of 
phosphorus ; though in one English iron rail there was 0.25 
percent., and in Dudley iron 0.35. 

We draw the following conclusions from all the data at hand : 
(a.) Iron and steel, which are entirely or nearly free from 
all foreign materials, have neither their resistance to dead load 
notably increased by cold, nor their resistance to shock di- 
minished, (b.) Certain elements, not exactly determined, but 
phosphorus certainly, very much diminish resistance to shock 
and sadden change of stress, (c.) The question cannot be 
definitely settled until the chemical constitution is determined. 
(d.) Statistics of results in warm and cold latitudes, in summer 
and winter, after long frost, on days of sudden intensity of 
cold, are required. 

The above has reference to the immediate influence of tem- 
perature. In regard to the effect of repeated changes of tem- 
perature, Wohler conjectures that frequent vibrations of mole- 
cules caused by heat, have the same effect in destroying 
cohesion as vibrations caused by external forces. Data from 



38 

observation have not been obtained. Spangenberg, after ex- 
amination of the fracture surfaces, did not adopt this hypothesis. 
Bauschinger, after testing boiler-iron, thought it possible that 
the strength of the plate was weakened by long action of the 
fire. But this decides nothing as to the effect of repeated 
influences. If Wohler's hypothesis is correct, we should recog- 
nize, in change of temperature a cause of destruction, not only 
of metals, but also of all other solid bodies. And safety co- 
efficients would be of no avail, for if we should make one 
beam twice as large as another, each half of the first would be 
as much affected as the whole of the second. In any case, 
bridges and buildings, which are subjected to only slight 
variations in temperature, will certainly be more likely to fail 
from other causes. 

§11. 

Bauschinger found the ultimate bending strength of steel ; 
i. e., the greatest fibre-tension at the instant of rupture, as given 
by the ordinary theory, always greater than the absolute tensile 
resistance, (see table in § 9). Wohler obtained a like result 
for wrought iron and steel; but the original strength was not 
less for bending than for pull. The experiments of Bauschin- 
ger and Styffe show that the modulus of elasticity for bending 
may be assumed as equal to that for tension, without great 
error. All these results show that the common theory of bend- 
ing gives results accurate enough for practice. Of especial 
interest in this respect are Bauschinger's tests, in which the 
length of the gravity axis or elastic line remained unaltered by 
bending, and the original plane transverse sections remained 
perpendicular to it, even under very strong bending stresses. 

Though it is not asserted that the method of calculation for 
very thin-walled plate-girders is exact in every respect ; yet it 
is as sound as that for trusses, in which hinges are supposed, 
but rivets used ; and it is safer than the ordinary method for 
compound trusses. 



39 



The modulus of elasticity of steel per sq. centimeter, is, ac- 
cording to 

Bending tests by Kupffer, 2,124,990 (cast and file steel). 
Pull and bending tests by Styffe, 2,412,300 (Bessemer steel). 

Bes. steel pre- 
pared for 
test. 



Tension tests by Bauschinger, 2,215,500, 

Compression tests by " 2,i,91,000, 

Bending tests by " 2,110,000, 

Crushing tests by " 2,082,500, (Bes. round rod). 

Tension tests by " 2,310,000, (Bes. tires). 

Bauschinger found the elastic modulus for torsion and 
shearing to be 862,000. From these results it follows that for 
steel we may assume as average 

For tension, compression and crushing E, =2,150,000. 

2 
For shearing and torsion E' = - E = 860,000. 

5 

In experiments with English tire iron, bar iron and Swedish 
■wrought iron, Kupffer gets a mean of 2,053,070 ; Styffe gives 
for good iron, with very little phosphorus, 2,171,100; but for 
iron containing much phosphorus and slag, 1,930,600. The 
following figures are established for iron : 

For tension, compression and crushing, E = 2,000,000. 

2 
For shearing and torsion, E' = -E = 800,000. 

5 

No effect of carbon upon the elastic modulus could be observ- 
ed ; but with Styffe and Kupffer, it seemed to increase a little 
with the specific gravity and with lowering of temperature. 
Passing the elastic limit, and working in the cold condition, 
were found by Tresca and Stvffe to cause a decrease. 



4U 



According to Kupffer, hardening of hard steel decreases the 
elastic modulus by about 6.5 per cent. ; but on the other hand 
Morin ascribes to cast steel a possible increase of E by harden- 
ing, by 50 per cent. By Wertheim's theory and Kirkaldy's 
tests, the specific gravity is somewhat diminished, if the metal 
is worked cold or in any way the elastic limit is passed, while 
the volume does not decrease, as has often been assumed. Yet 
all these influences are not so great and well determined that 
they require or permit a general review. 

In calculations, the specific gravity of wrought iron may be 
put at 7.6 to 7.7, that of steel 7.8. 

§12. 
The Examination of Metals. 

The higher the limit of elasticity, the greater the strain 
which a body will bear without permanent change of form. 
Eaise this by hammering or hardening, and the body will be 
restored after greater strains; hence the extended use of springs. 
If the ordinary elastic limit served for all kinds of load, and if 
we were sure that it would never be exceeded, then it would 
be desirable to set the limit as high as possible for any con- 
struction. But the. ordinary value is not sufficient in case of 
shock. In our riveted bridges,for example, local excesses may 
occur, because of unequally distributed strains. These are less 
dangerous, if the material is strong enough beyond this limit, 
so that a gradual change of form takes place, as in the case of 
a uniformly distributed force over the whole section. 

The more extensible and tenacious the metal, the less risk 
in exceeding the elastic limit. It is well known that a very 
ductile and tough metal best resists shocks and sudden changes 
in stress. We should, therefore, judge of the fitness of metal, 
not only by the height of the elastic limit and the ultimate 
resistance, but also by its ductility and tenacity. The greater 



41 



the latter qualities tlie greater the elongation before rup- 
ture. 

When a rod is broken by a pull, there is a contraction of 
section at the breaking-point, beginning a little before rupture; 
attended by a decided elongation, which is independent of that 
which always occurs when the elastic limit is exceeded, and 
is approximately proportional to the length of the rod. As 
the total elongation at rupture is in part proportional 
to the length of the rod, in part independent of it, the ratio 
A 
— of the total elongation to the length of the rod, can deter- 

l 
mine the ductility only in the case of rods of equal length ; for 
the shorter the rod, the greater relatively the share of elonga- 
tion at the point of rupture. 

Kirkaldy, who has had the advantage of very, many tests in 
this regard, recommends that we measure the excellence of 
the metal, both by its ultimate tensile resistance and by its 
contraction at the point of rupture. The stress at the break- 
ing point, per square unit of the contracted part, increases 
with both the tension and the contraction ; and the stress ac 
this time furnishes the best means of determining the resist- 
ance. The results so obtained, arranged in oraer, give a trust- 
worthy scale of values ; but, if the gradation were according 
to ultimate strength only, very ordinary kinds might stand 
high in the scale. Kirkaldy found that the ultimate strength 
of coarse, crystalline metal, was equal to that of very tough 
and dense sorts. 

The mechanical treatment and the method of production 
have their influence. So plate- iron is generally of less ultimate 
strength and ductility than round-iron. 

The Department of Public Works, in India, has published 
the following table of requirements for estimate and supply, 
based on Kirkaldy's results. Contraction is expressed in per 
cent, of the original cross section. 



42 



• 


Glass C. 


Class D. 


Class E. 


Class P. 


Class 6. 




& .3 
■23 


a 
o 
o 


a 

<D 

B 

4,093 
3,937 
3,776 
3.620 
3,150 
3,375 


43 

a 
o 
o 


a 
to 
B 


1 


a 
B 


+= 
a 
o 
O 


a 
<a 
B 


i 


Bound and Square Iron 


4,860 
4,093 
3,987 
3,765 
3,466 
3,608 


45 
40 
30 
80 
18 
16 


35 
30 
88 
35 
9 
IS 


3,937 
3,775 
3,630 
3,466 
3,000 
3,233 


30 
25 
18 
12 
7 
9.5 


3,775 
3,620 
3,466 
3,300 
3,830 
3,065 


25 

30 
15 
10 
5 
7.5 


3,620 
3,466 
3,300 
3150 
3,675 
3,912 


30 
1R 


Angle and T Iron 


13 

8 




3 




5.5 



These figures show that we should use as much flat bar-iron 
as possible in our bridges for the parts under tension. Hound- 
iron is useful in roof struts. 

In America, the conditions of proposals for bridges require 
high figures for ultimate strength (generally from 3,900 to 
4,200 kil.) ; and test-bars must also stretch from 10 to 15 per 
cent, of their length before rupture. An elastic limit of from 
1,600 to 1,750 kil., and uniformity of elastic modulus are pre- 
scribed. For example, in the case of the new Ohio bridge, no 
deviation of more than 10 per cent, from the mean modulus of 
elasticity is allowed. Besides this, each piece under tensile 
strain is subjected to a test of twice the strain calculated for 
it — i. e., about 1,400 kil. per square centr. — and, while un,der 
this strain, it receives a heavy blow from a hammer. It is 
generally thought in Europe that the Americans subject their 
bridges to a much greater strain than we; but, for 6 = 700, 
it amounts to about the same. 

It is obvious that for the same ultimate strength the origin- 
al strength increases with the extensibility, whether u is 
greater or less than the ordinary elastic limit. That the latter is 
possible follows from the fact that Tresca could push the 
elastic limit nearly up to t, and that permanent changes of 
form occurred below the elastic limit; and that in general 
the ordinary elastic limit has influence upon many kinds of 
stresses. It is not impossible that at some time there will be 



43 

found a sufficiently determinate relation between original 
strength and ultimate strength and contraction ; or, between 
the ultimate strength and strain per square unit of the 
rupture-surface ; or generally between u and values under 
dead load ; so that u can be at least approximately found 
for each metal, and the numerical values be substituted in 
Launhardt's formula. And the vibration-strength s could 
be derived from some relation, or might be estimated. 

s 
Wohler found the rates — nearly the same in metals so 

u 
unlike as Phoenix iron and Krupp's cast-steel; the values 
being respectively -fa and j%. It would be desirable to make 
a great number of tests by bending, shock, &c, of metals for 
which the values of t, u, and s, have been fixed by numerous 
experiments. We should then have a better guide for the 
tests required of the manufacturers. 

§ 13. 

Permissible Strain. 

The values of the stresses having been calculated, the work- 
ing strength a gives the stress per square unit, which can be 
maintained without rupture, under any number of repetitions. 
No reference is made to influences that do not admit of sys- 
tematic investigation, such as shocks due to the passing of 
wagons in the streets, flaws, rust, &c. 

A. Wrought Iron. 
Tension or Compression only. 

For Phoenix axle-iron, Wohler's tests give t = 4,020, u = 
2,195 ; and the working strength for bending 

(5 min. B.. 
1 -| ) 
6 max. B.i 



44 



Calculation must be made for the most unfavorable strain. 
For the same iron, under the ordinary strain, u = 2,195, and 
t = 3,290. This shows that such axle-iron is a metal which 
can hardly be suited for bridge-building. If no greater value 
is given, we put 

t - u 3,290 - 2,195 

= —=i, 

u 2,195 

(min, i?.. 
1 + i I 
max. B.' 

Taking \ as safety co-efficient, the permissible strain per 
sq. metre. 

(1 min. 2?., 
H ) (ii) 

2 max. B.I 

Alternating Strain. 

For Phoenix iron, Wohler found u — 2,190, s = 1,170 ; 

hence 

u—s 

— = T 7 B and 
8 

by formula II., if J be the co-efficient of safety, we find in 
round numbers 

(1 max. .G'.. 
1 ) (12) 

2 max. B. ' 

Here max. B > max. B' ; both values numerical, without 
sign. 

Special . Gases. 

For pieces continually under dead- load we find from (11), 
since min. B = max. JB, 

b= 1,050 kil. 



45 



For pieces always strained in one direction, then restored 
to strainless condition, since B = 0, 

• 5 = 700 kiL 

For bridge and roof girders, if p is the weight of structure, 
and q the total load, per running meter, 



700. 



('+0 



For parts in which maximum, tension and compression are 
equal, b = 350 kil., by (12). 

B. Steel. 
Tension or Compression only. 

For Krupp's cast steel, "Wohler found t = 7,340, u = 3,510. 
Reducing the value of u somewhat, because the differences in 
strength of steel are considerable, and introducing the safety 
factor £ ; 

t—u 7 

since = - 

u 6 

(9 min. B\ 
1+ ) (14) 

11 max. B] 

This gives 3-fold security if t = 6,000 and u = 3,390. This 
value of t by formula (9) answers to a steel of about 0.6 per 
cent, carbon, which is suited to bridges. Wohler found u for 
axle steel of Krupp, Bochum, Seebohm ; and Krupp's plate 
steel between 3,300 and 3,500 ; for spring-steel, not hardened, 
of Mayr in Leoben and Krupp, 3,650. Of course the best 
material should be used for bridges, and it should not contain 
more than 0.03 per cent of phosphorus. 



46 



Alternating Strains. 

For the same cast axle-steel, Wohler found s = 2,050 ; 
if u = 3,510, say 3,300, and safety factor is ^ ; 

u — s 5 

since = — 

u 12 

/ 5 max. B'\ 

6=1,100 ( 1 I (15) 

\ 11 max. B J 

This gives 3-fold safety for u = 3,300, below which value 
the original strength of steel did not fall in Wohler's experi- 
ments, and for s = 1,800, while in Krupp, Boreig and Bochum 
axle-steel the vibration-strength was about 2,000. 

Special Cases. 

For permanent strain under constant load (14) 6=2,000 
kil. , For parts always strained in the same direction, then 
restored, b = 1,100 (14) and (15). For bridge and roof 
girders, and generally for pieces for which 

P 
min. B -=- max. B =- 



f 9 *\ 

6=1,1001 1-| J 

V 11 qj 



For parts under equal max. tension and compression 6 = 
600 kil., (15). 

O. Remarks. 

The safety factors, and permissible strains for steel and 
iron, have special reference to bridges and large' structures. 
Hitherto the permissible strain for wrought-iron has been set 



47 

at 700. But it is found that 6, for wrought-iron, may vary 
between 350 and 1,050. The most favorable case is that of 
dead load, the most unfavorable that of alternating tension 
and compression. In this we see how varyable are the figures 
required for the safety of the different parts of a structure. 
Hitherto much material has been wasted in building. It is of 
no avail to the general security of a structure to employ 700 in 
places where from 700 to 1,050 may be required, and then to 
employ 700 in a place where 350 is ample. If there is only 
one diagonal or vertical in a bridge, which suffers nearly equal 
strains of compression and tension, the security is only half as 
great as has been assumed up to the time of Wbhler's investi- 
gations. It would certainly be wise to strengthen such excep- 
tionally weak points, and so strengthen the entire structure. 

The above values of b, for wrought-iron, give 3-fold security 
if «= 3,150, u = 2,100, s = 1,050. "Wohler puts 1,100 for 
permanent structures, in case of alternation of strained anct 
strainless conditions, under tension only, or compression only ; 
and 580 for equal tension and compression ; the previous figures 
being 700 and 350. These correspond to a safety factor of &. 
For temporary structures, the values of u and s are greater 
than we have assumed in (3). For the present this will 
answer, by taking all values as given above, and selecting 
another safety factor, say \ under favorable conditions. 

We have not derived the value of b from Wohler's tests of 
Krupp's spring steel, because the values of u, s, and t are not 
all determined, and because the steel had properties which 
can be assumed only in exceptional cases. Softer and more 
extensible metal will always be used for bridges. If with this, 
the ultimate resistance diminishes, it does not follow that it 
does so in the same ratio as the original strength ; for this 
depends also on the ductility. In the case of hardened 

Ml 

spriDg-steel, with diminishing t, - = : for steel not 

t 2.50 



48 



1 11 

hardened, ; for cast axle-steel, ; and for iron, to 

2.20 2.03 1.83 

1 

. Hence estimate of working strength depends upon 

1.5 

this. For Krupp's spring-steel, Wbhler's bending tests give 



a=3,650( 1-f 
for the same hardened, 



/ 6 min B\ 

1+ j 

\ 5 max. BJ 



(3 min. B . 
1-| ) 
2 max. B' 

If very low steel is used for a bridge, the permissible strain 
must be less. For example, if only 0.45 per cent, carbon is 
desired, and a minimum ultimate strength of about 5,200 kil. 
is prescribed, (14) and (15) may be changed to 

(3 min. B< 
1-j ) (14a) 

4 max. B ' 

(1 max. B' . 
1 ) (15 a) 

2 max. B ' 

These formulas, for t = 5,200, u = 3,000, s = 1,500 give 
three-fold security. 

For the arch-bridge at the Champ de Mars, of Bessemer' 
steel, the permissible stress for all parts, whether under tension 
or compression, was put at 1,000 kil. There are smaller cast- 
steel bridges in Holland and one of puddled-steel in Sweden. 
The most important is the bridge at St. Louis, over the Missis- 
sippi, which has a middle span of 158.5 m., and two end spans 
of 152.4 m. The advantages of steel are its greater security 
against intense cold and its lightness. The difference in ex- 



49 

pense will not long stand in the way, as the cost of steel is 
diminishing. 

§14. 

Calculation of Dimensions. 

max. B 

The formula F = is employed in the new calcula- 

6 
tion of dimensions which differs only in the choice of b. In the 
following reference is to tension and compression only. 

A. Trusses. 

For wrought iron ; (a) stress in one direction; (6 ) alternat- 
ing compression and tension — 

(1 min. B . 
1_| .) (11) 

2max.£' 

(1 max. B' . 
1 ) (12) 

2 max. B ' 

In the second formula max. 3 is the greater and max. B ' 
the less of both max. strains of different signs. The numeri- 
cal values are substituted without sign. For girders with uni- 
form load, 

/ 1 P\ 
6=700(1+--) (13) 

p being the weight of girder and q the total load per unit of 
length. For steel employ (13) (14) (15). 

Example. — To find permissible strains and sections for all 
parts of the half- truss, Fig. 6. Calculations by Hitter's meth- 
od, which is especially fitted in application of the new estimate 
of dimensions, because both limiting values of stress are easily 



50 



found from one equation, (Calculations for rivets in § 19). 
"Weight of structure 1,000; total load 6,000 kil. at each sup- 
port. For all sections of girder 

/ 1 1 \ 
6=700 ( 1+-"-. ) =758 kil; 

V 9. fi / 



2 6 
max. B 



F= 



758 

For vertical VI. 

. 1 1,875 , 

b = 700(1+-. )=742 (11) 

v 2 15,625 ' 

15,625 
F = = 21.1, sq. cm. 

742 

For diagonal IX. 

, 1 4,600 . 

6=700(1 )=531. 

v 2 9,550 I 

9,550 

F= =18, sq. cm. 

531 

For all parts we find 

I II III IV V VI VII VIII IX X 

b= 758 758 758 758 743 743 688 688 531 531 

max. B. 

F= 31.7 39.3 37.7 39.8 31.1 23.4 15.8 18.0 13.7 

758 

Old max. B. 

value 33.9 40.7 38.8 30.3 31.4 31.1 14.9 13.1 9.3 

of F. 700 

The differences in larger bridges are much greater. See 
next example and § 30. 



51 



B. Simple Plate-Beams. 

Let M.v be the greatest moment for any section as, and a 
the distance of the extreme fibre from the neutral axis ; then 
the moment of inertia of the useful section is 

max. M-x. a 

1 = . 

b 

The section F of the girder is found by the approximate 

formula 

max. M*. . 1 

F= &h 

bh 6 

in which h is the the distance of the centre of gravity of the 
girder, and d the thickness of the vertical plate. If this is 
cut by rivets, f h is usually taken. 

If the calculation is based upon a uniform structure of 
weight, and a uniform load q, then all along the girder 



b = 700 (l+i--) ( 13 ) 



But if the calculation is for concentrated loads, a curve for 
max. Mx is found, and one for min. M* for weight of bridge 
only ; then at any section x, 

(min. ffl*. 
1 + I ) 
max. Jf x ' 

If the girder is of constant section, so that only the max. 
moment M* for concentrated load is determiend, 

(min. M . 
1+i ) 
max. M ' 

But a constant section is usually employed only for very 



52 

small beams ; and in this case the weight of beam may be 
neglected, and we may assume b = 700. 

For rail- stringers, because of effect of shock, b should be 
less, say 650. 

Since b is assumed as constant for simple beams, the calcu- 
lations can be made graphically. For variable b the graphic 
process is the same as in continuous, girders. 

Example. — For bridges of dimensions stated below, Laissle 

P 
and Schiibler give the assigned values of -. To find the per* 

1 
missible strain b. 

I 1 1 \ 
From (13) ; b = 700 ( 14-- . - } = 817 kil., etc. 

v 2 3' 
Hence for 
1=1 10 15 20 30 40 60 100 m. 

pllllllll 
q 8.3 6.2 4.7 4.2 3.5 3.0 2.4 1.9 

6 = 742 757 774 783 800 817 846 884 kil. 

For large bridges the permissible strain for equal security 
is considerably increased. Large and heavy bridges, of course, 
are less affected by passing load than those of lighter con- 
struction. 

O. Continuous Girders. 

The usual practice is to construct the graphic curves of pos- 
itive and negative maximum moments. For both ; with equal 
section x (Fig. 7), for wrought-iron 

1 1 min. M ' . 

6 = 700(1-1 ). 

^ 2 max. M' 



53 
1 max. M'u 



700 



N 2 max. M x ' 

*he first, if moments are of same sign, the second, if of differ- 
ent sign. 

To determine the sections of continuous girders the method 
is the same as in previous cases. But the formula 

max. M x 



F: 



b h 

is usually employed, the web not being regarded. 

The graphic method is mostly used in calculations of sec- 
tions of flanges of continuous girders, by means of the curve 
of absolute max. moment, which is formed of the curves of 
negative and positive moments by revolving the latter about 
the axis of abscissas (Kg. 7). As the distance h of the cen- 
tre of gravity is assumed as constant, the curve of maximum 
Mg> to another scale gives directly the max. strains of the 
flanges 

1 
max. =.B — max. Mx 
h 
and for constant value of b, 

max. B 

F = 

b 
as by the ordinary method. 

Further calculation is similar ; the only difference being 
that instead of the curve of max. M x , a reduced curve is 
employed. Since 

max. B max. _B 700 

F= = , 

6 700 6 

it follows that in order to obtain graphically the sectional area 
we employ a curve corresponding to the equation 



54 



720 

red. max. M a = max. M x 

b 



(17) 



Example. — Given a continuous girder with spans 52, 65, 
65, 62 metres. Taking moments, etc., gave for the second 
span the curves shown in Fig. 7. To find the curve of reduced 
max M x for this span. 



For x=o ■> 



, 1 482, 

5 = 750 ( 1+ -. ) =765 Ml. 

v 2 2,587 I 

700 

red. max. M x = .2,587=2,367 m. til. 

765 



For a; =33.1 ■* 



1 230 



= 700 (l--. ) =656 kil. 

v 2 1,823 I 



700 

red. max. M x = . 1,823=1,945 m. kil. 

656 



For x =51.2 -> 



I 1 721 \ 
,= 700 ( 1--. ) = 354kil. 

V 9 798 / 



2 728' 

700 

red. max. M a = . 728=1,440 m. kil. 

354 



The values in the following table were found for given val- 
ues of 6 and red. max. M x ; giving the curve of the latter 
shown in Fig. 7. The curve of max. M a by which the sections 
were formerly determined is shown, for the sake of compari- 



55 



bx 


Max Mx 


Max M'x 


b 


Red. Max M a 





-2,587 


-482 


765 


2,367 


4 


-1,650 


-330 


770 


1,500 


8.5 


- 970 


- 


700 


970 


14.1 


+ 611 


-502 


412 


1,038 


23 


+1,470 


-300 


629 


1,636 


33.1 


+1,823 


-230 


656 


1,945 


42 


+1,560 


-400 


611 


1,787 


51.1 


- 728 


+721 


354 


1,440 


57 


-1,275 


+179 


651 


1,371 


59 


-1,570 





700 


1,570 


62 


-2,050 


-220 


737 


1,947 


65 


-2,776 


-890 


751 


2,587 



Note.— The values p = 2,000, q = 2,200 + 4,500, were 
assumed in the above calculation. Suppose the opening of 
65 m is to be spanned by a simple girder, and th&tp = 2,700, 
and q = 2,700 -f- 4,500 = 7,200 ; then, for the curve of max. 
]H X , that is of total load, we have 

max. M„= $ qx (I — x) 8.6 a; (65 — x). 
For the flanges 

2.7 
b = 700 ( 1 + i, — ) = 851 kil. (constant) 
V 7.2/ 

In Fig. 7 this curve is reduced to one in which b = 700 
kil. The ratio of the areas below the hatched and the dotted 
line shows the approximate ratio of material required for 
continuous and simple girders. The saving in consequence 
of continuity is less by the new than by the old calculations ; 
on the other hand, the objection that certain pieces are alter- 
nately under tension and compression holds no longer, since 
we know how to provide for this. 



SHEARING RESISTANCE. RIVETING. 



That the stability and duration of iron structures depend 
upon carefully arranged connections needs no proof, yet the 
calculation and distribution of riveting is generally according 
to pattern. That harm has not oftener come from this is due 
to the fact that, after hot-riveting, the contraction of the rivet 
shank caused by cooling produces a great amount of friction 
between the riveted parts. 

This friction generally amounts to from 800 to 1,600 kil. per 
sq. cm. of rivet section, and depends on the length of the shank, 
and at first alone takes up the greater part of the stress 
on the joint. But, at the moment of rupture, before which 
there is a slipping of the plates and a deformation of the 
rivet-heads, friction is not to be depended on; besides, it 
may disappear as a consequence of shocks, so that all the 
stress comes on the rivets. Hence friction is left out of 
account, and dependence is put on shearing resistance alone. 

What is to be understood by shearing resistance ? Hither- 
to the name has been given to that shearing strain along a 
unit surface, which is just sufficient to cause separation. But 
this is only the resistance to a single dead-load ; while, accord- 
ing to Wohler's law, less strains, repeatedly applied, may pro- 
duce separation. One feels that this must be true. If we 
attempt to break the connection in Kg. 8, by shearing off the 
bolt with the hand, we first try a single pull P ; if this is not 
enough, we pull again and again, and possibly succeed by re- 
peated efforts. Hence the greatest shearing resistance is 
against dead-load, is at the mean for alternation of strain 
and strainless condition, and is least when there are alternat- 



57 



ings trains in opposite directions ; and in this case also the 
friction is most easily overcome. 

"Wohler's law and results have not been applied to the case 
of shearing strength. But it avails nothing to calculate for a 
diagonal of a bridge under variable stress if no other stress 
than that of dead-load is supposed to act upon the rivets. If 
the rivets break, it is a matter of indifference whether the 
diagonal falls into the water in one or two pieces. Security 
and economy can be had only by application of Wohler's law. 

§15. 

Ultimate Shearing Resistance. 

It is usual to give only the ratio of shearing resistance t' to 
the tensile t (the latter in the direction of rolling). The 

t' 4 

value of - is put at - or 1 by most authorities. But it 

t 5 

is admitted that 1 is somewhat too large. For perfectly 

t' 1 

isotropic bodies, the theory of elasticity gives - = 

t 14-n 
E' 1 

and the ratio of the elastic moduli — = . 

E 2 (1 -j- n) 

Navier, Poisson, and Clapeyron deduced, theoretically, a 
value n = \ for all isotropic bodies ; hence 

t' 4 E' 2 
t b' E b 

Later researches, by Oauchy, Lame and Kirchoff show that 
theory may give a value of n, between o and i, so that 
t' 2 E' 1 

- lies between 1 and - , and — between £ and -. The values 
t BE 3 



58 



must be settled by experiment. The experiments of Kirchoff, 
Wertheim, Eegnault and others, made to determine n, are 
of less value in respect to ordinary dimensions than for those 
examined. They gave n between \ and \ for steel and 

t' 4 3 E' 

iron, so that - may be taken between - and - , — between 

t 5 4 E 

2 3 
- and -. 
5 8 

f 4 E'_ 2 
Wohler, under certain hypothesis, finds - = - and — — - 

t 5 E 5 

when the shearing edges do not lie in the same plane (Fig. 1). 

t' 350 

With tests of bars torn and sheared by dead-load - = for 

t 445 
550 4 

Phoenix axle-iron ; for Krupp's cast-steel plate : - exactly 

738 5 

f 
in first case ; nearly that in the second. For torsion - was 

t 
E' 1.95 

only a little less, and — = . Bauschinger obtained the 

E 5 

same value exactly in a series of experiments on Bessemer steel 
(See § 11). The common theory that torsion is a kind of 
shearing, Spangenberg concludes to be true, because of the 
appearance of fracture surfaces ; and until further investiga- 
tion is made the same figures may be taken for torsion as for 
shearing. The experiments also confirm the relation between 
tension and shearing which is deduced from the theory of 
elasticity. That caution must be used in applying these 
results to anisotropic material is clearly shown by late experi- 
ments by Bauschinger. Besistance to shearing was of very 
different values, depending on the angle between its plane and 



59 



that of the direction of rolling. Bauschinger gives six different 
dispositions (Fig. 9). Of these I, III, IV, are of practical 
import. In I, III, IV, t' was but little smaller than t for ten- 
sion in the direction of rolling ; in II the difference was con- 

1 
siderably greater ; in V and VI the average was t' — - t, 

2 

and the value sank to ^. The differences were greater in 
proportion to the degree of fibrous and laminated condition. 

Rolled-iron from Wasseralfingen, for an initial value t = 
3,893, gave t', I 3,448, II 2,836, III 3,590, IV 3,060, V 1,787, 
VI 1,767. For two kinds of Lothringer angle-iron, for t = 

f 4 

3,160, t' = I 2,630, III 3,030, IV 2,620 ; or - greater than -. 

t 5 

For several German, French and English boiler plates, for t = 
3,180, these were the results; I 2,410, III 2,460, IV 2,540; 
mean about $ of 3,180. For Styrian cast-steel plate for locomo- 
tive boilers t' I 3,920, III 4,380, IV 4,460 ; for t = 5,025 ; 

4 
i. e., t' : t greater than - • 

It may be said in general, that in the practical cases I, III, 
t' 4 
IV, - - is the best ratio. 
t 5 
It may happen, especially with boiler-plate, that for III and 
IV, t = t' or t ■< t' ; but this must not be taken for granted. 

§ 16. 

Permissible Shearing Stress. 

It follows, from "Wohler's tests, in which the shearing 
edges lay in different planes (Fig. 1), and Bauschinger's, 

t' 
in which they lay close, that the ratio - depends on this 

t 



60 

difference in some way not understood. "Wohler found that 
the shearing and torsion strength for repeated alternating 
strains could be assumed as Jths of the ultimate tensile 
strength in the direction of rolling, under like conditions 
(i. e., equal ratios of limiting stresses), as was to be inferred 
from theoretic considerations. This relation, then, may be 
assumed as holding in practical cases, (I, III, IV). Then t', 
u', s' and a', are found by multiplying each corresponding 
4 

value by-. 
5 

For stress in one direction 

(t' — u' > min. B 
1 ) 
m' ' ax B 

4i , t — u min. B . 4 

=-u(l-\ )=-« (III) 

5 ^ u max. B ' 5 

This applies to the riveting of those members which are 
always under tension or always compressed ; for the sections 
of plate girders near supports, and for riveting of boilers. 

For stresses in opposite directions 

(u'—s\ max. B' 
1 ) (IV) 



max. B 

4 , u—sm&x.B'. 4 
= - u ll j =-a. 

5 ' u max. .B' 5 

This applies wherever there is alternate pull and thrust. 

A. Wrought-Iron. 

For strain in one direction 

4 / 1 min. B \ 

J' = -J==560 ll-\ ) (18) 

5 v 2 max. B' 



61 



and for opposing stresses 

4 .1 max. B\ 

ft' = -6 = 560(1 ) (19) 

5 v 2 max. B > 

For torsions the ratios are to be got from the limiting 
torsion moments; then (18) and (19) give the permissible 
strain in the outermost fibers. For dead-load, ft' = 840 ; for 
cases of stress and restoration alternating, ft' = 560 ; for equal 
opposing stresses, b' = 280. 

B. Steel. 
For one direction 

4 , 9 mia. B, 

6' = - ft = 880 
5 

For opposing stresses 

4 ,5 max. B\ 

V = - b = 880 (1 ) 

5 v llmax.£' 

For dead-load ft' = 1,600 ; for alternate stress and restora- 
tion ft' = 880 ; for equal opposite stresses ft' — 480. 

C. Remarks. 

Possibly in cases of shearing and torsion acting in opposite 
directions the above may seem to be anomalous ; but Wbhler's 
experiments confirm the results. For Krupp's cast axle-steel 
u = 3,510, s = 2,050, and u' = 2,780, s' 1,610; and by direct 
and indirect process, 

(u' — s' max. B'\ 
1 ) 
u' max. B I 



i 9 mia. B. 

(1+ -) 

v 11 max. B> 



(max. B\ 
1 _ 0.42 ) 



max. B' 



62 

u — s max. _B' \ 



i I u — s max. xs \ 

a'=-u 1 

5 \ u max. B I 



= 2,808 / 1 - 0, 



max. B\ 



42 



max. 5 ' 

If steel, as low as that supposed in (14a) and (,15a), then 

4 ,3 min. B . 
&' = - 6=800 ( 1 + ) (20a) 



5 : 4 max. B f 

4 / 1 max. 5', 
; - 6=800 (1 

5 v 2 max. 5 



1 ) (21a) 



If the stress for II, Fig. 9, is to be found, we may put b'=i b; 
while for V and VI, which are not of practical import, b' 
should not be more than ■£ b. 

§17. 
Web of Plate-Girders. 

The ordinary calculations do not give sufficient values for 
the thickness of the vertical web of plate-girders (Pig. 41). 
Experiments have proved that the plate is most easily de- 
stroyed by lateral buckling ; but the forces involved cannot 
be analyzed. To prevent this the girder is stiffened, and 
the web should not be too thin. It is to be considered 
that the plate may be weakened by corrosion, and that the 
pressure on the rivets may be too great. The effects of other 
strains must be considered . The horizontal tension and com- 
pression are proportional to the distance from the axis of 
gravity, and is therefore less at any other place than at the 
outermost fibre, and less than the permissible value. The 



63 



horizontal shearing resistance for vertical unit across the 
breadth, called specific, is greatest at the axis, viz. : 

max. V x 

B„= ; 

h 

h being the distance from the centre of tension and compres- 
sion. In order to resist the horizontal shearing at any dis- 
tance from the axis, a plate is required of thickness d, found 
by the formula, 

4 max. V 
1 d. - b = 

5 h 

* 
5 max. T^,j 

d= 

4 hb 

This will also answer for vertical shearing ; the vertical and 
horizontal stresses being equal at all points : making h = 
-i%ths h„ ; h being the distance between centres of flanges ; we 
have 



d = H 



max. V. 



bh 



Oblique strains may be greater than the vertical and hori- 
zontal, if the vertical shearing V x and the moment Mx have 
high values at the same time, as at the posts of continuous 
bridges and in small girders under concentrated loads. But 
only the oblique tensions and compressions are of higher value, 
the highest being at the junction with the flange. In un- 
favorable cases in which regard is had to oblique stress, take 
-^ths of max. V x for simple girders, fths for continuous ; 

3 max. V m 

& = -. (22) 

2 bh 



64 

5 max. Vg, 

d=-. (23) 

3 bh 

These are the formulas of Laissle and Schubler. 

The values of b for wrought-iron in the respective eases 
when the shearing is always in the same direction, as near 
supports ; and when it acts in opposite directions, as near the 
middle of spans, are — 

1 min. V x . 

6=700(1+- ) 

\ 2 max. V x ' 



(1 max. Vx v 
1-- ) 



2 max. Vx 

Formulas (22) and (23) give the maximum value only of 
max. V a 

; this always occurs at a support, so that only the first 

b 
formula for b is employed. 

For a simple plate-girder with uniformly distributed load, 
max. Vx = iq I ; min. Vx = \pl; hence 

J=700( 1+— ) 
V 2 2 / 

and by substitution in (22) 



930+ 1 + - W , 

2?' 



in which p = weight of girder, q = total load in met. kil. 
per meter ; I = width of span in metres ; h = distance be- 
tween centres of gravity in centimeters. 
Example. — For simple plate girders of I = 7 and 10 m. 



65 



of span ; h = 70 and 100 ctr. ; p = 900, q = 8,100 ; p = 
1,100, q = 6,600 kil. 

What thickness of web answers for all forces ? 

8,100.7 

ForZ = 7 d = =0.82 cm. 

1 
930 (1-1 — )70 



v 18' 



6,600.10 
For 1= 10 d = = 0.66 cm. 

930 ( 1+ - ) 100 
V 12/ 

For long girders d may be increased to 0.9 or 1. 

§18. 
Method of Riveting. 

"Whether rivet holes should be drilled or punched is a ques- 
tion upon which opinion is divided. Tvro points are to be 
considered: (1) the probability of good riveting; (2) the 
resistance of good riveting. For the first, drilling is the 
better. 

The strength of riveting depends on the resistance of the 
plate and on the strength of the rivets. The strain upon the 
middle portion of Fig. 10 must be transmitted by the fibres at 
the circumference of the rivet-hole ; these must, therefore 
receive more than the average stress. 

The chief advocate of punching is Fairbairn; his main 
argument, that it tests the quality of the metal. He repeat- 
edly says that bad iron will tear with punching, and would be 
rejected, and that this is decisive. It is true that the worst 
iron would tear visibly ; but it does not follow that other kinds 
would not be injured. The following table of the average of 



66 

latest results of experiments in America shows how selected 
iron is weakened by punching : 



Test-bar 44 mm. broad, 8 
mm. thick. Diam. of 
rivet-hole,, 16 mm. 


Result. 


Load for 
sq. cm. of 
trans, sec- 
tion. 


Load for 
sq. cm. of 
rivet sec- 
tion. 




Plate torn. 
it 

Rivet sheared. 
Plate torn. 


4,200 
3,530 
3,690 

3,280 

3,510 




2 '* drilled 








4. Single-shear riveting plate 


3,750 


5. Single-shear plate, punch- 


4.030 



Hence the strength of the punched plate was 0.64, that of 
the drilled, 0.84 of the strength of entire plate. Sharp, in 
his tests, found that, with Bessemer plate, the strength of 
punched was only 0.59 that of drilled, the per cent, diminish- 
ing with increased brittleness, thickness of plate, and with the 

e 
decrease of the ratio - of the breadth of the bar to the diam- 

d 
eter of the hole. 

The like does not hold true with regard to the tenacity of 
the rivets. In results (3) and (5) the friction per sq. ctr. of 
rivet-seotion was 3,510 — 2,690 = 820 k., so that in case (5) 
the rivet bore a strain of 4,030 - 820 = 3,210 k. In case 
(4), though friction was equal in both cases, it was sheared 
by 3,750 - 820 = 2,930 k. Hence the rivet in the drilled 
hole bore about 9 per cent, less strain than that in the 
punched. Still it is obvious that the strength of the rivet 
cannot depend upon the form of the hole. 

Notwithstanding all objections, the difference can be ascribed 
only to the sharper edges of drilled holes, which makes them 
cut more easily. This explains the fact that in Sharp's and 



67 



Kirkaldy's experiments the same sized rivets bore a much 
less strain in hard steel plate than in iron plate. Fairbairn 
observed that by rounding off the edges of the rivet-holes the 
rivet-strength, with drilled holes, was increased about 12 per 
cent. ; but, with punched holes, the increase was only 2| per 
cent. Assuming that in experiment (5) above, 3,210 is the 
strength of the rivet in the punched hole, not rounded (this is 
about fths of the tensile strength of very good iron plate, so 
that the rivet, at the time of the rupture of the plate, was 
strained to near the limit of resistance), we find that by round- 
ing off the holes we get : for punched holes, 3,210 X 1-0275 = 
3,298 ; for drilled holes, 2,930 X 1-12 = 3,281 k. So exact 
an agreement is not always to be expected, since the effect of 
the rounding depends on the brittleness and thickness of the 
plate, &c. ; but the difference in the hold of rivets in the two 
cases is explained as above. We conclude that while the re- 
sistance of plate is greater with drilled than with punched 
holes, the hold of the rivets in the first is not less than in the 
second case, if the edges are rounded. This treatment of the 
edges and countersinking of the rivet-heads have the advantage 
of increasing the surface to be sheared. 

Fairbaim's results in other respects do not disprove this 
view. Effective shearing strains were as follows : 



Hole. 



Punched 

Drilled 

Punched 

Drilled 

Drilled and rounded 

Punched 

Drilled 

Drilled and rounded 



Load per 
sq. cm. 



3,080 
2,920 
3,240 
3,200 
3,190 

6,970 
6,170 
7,250 



Riveting. 



By machine 

hand 
hand 
machine 

hand 



Single 
shear. 



Double 
shear. 



68 



Fairbairn's inference of greater strength for punched holes 
was due to the fact that he did not take into account the decid- 
ed difference in the diminution of resistance of drilled and 
punched plates ; this not regarded, judgment must be in favor 
of punching. 

In general, then, drilling is to be preferred to punching ; 
but there may be modifying circumstances which make punch- 
ing preferable. In this case the punched parts must be at least 
" hand- warm''. All parts that are at all torn must be rejected ; 
bad-fitting holes should be carefully reamed down ; the parts 
near the holes must be heated, this being important when 
the metal is brittle, and indispensable for steel. Sharp found 
that the strength of punched steel-plate, 0.8 cm. thick was 
raised from 3,300 to 5,200 kil. ; that of drilled plate without 
heating, was 5,600. The difference 400 may have been loss 
of ultimate strength caused by heating. Kirkaldy found that 
by hardening, the strength of punched plates was increased 
more than by heating ; but it must be remembered that this 
diminishes the resistance to impact. 

Seven experiments by Fairbairn gave a mean of 7? per cent, 
greater strength for hand than for machine riveting. This 
Fairbairn attributes to the fact that when riveting is done by 
hand the rivet is hardened by being hammered while cool. He 
favors machine riveting in other respects, because the holes 
are more surely plugged, and the rivets hardly ever work loose. 
Hot riveting is better than cold, because a greater frictional re- 
sistance ensues, and because the closer joints keep out corrosion. 
If the total thickness of plate is more than 10 cm., it is better 
not to employ hot riveting, because the contraction might shear 
a rivet or spring up its head. For shank-lengths of more 
than 15 cm., heat should not be used. But in this case cold 
riveting will hardly answer, and turned screw-bolts of slight 
taper, say ! J , may be used. Gerber says that such bolts 
have from 6 to 8 per cent, more resistance than hot-riveting, 
because of the more complete filling of the holes. 



69 



Aside from questions about machine or hand riveting and 
cold or hot riveting, which circumstances must decide ; the 
following is the result of our investigation. Best riveting : 
holes drilled ; edges partly rounded ; rivets countersunk. Good 
riveting : holes punched hand-warm ; bad fitting ones broached 
down ; edges rounded ; heads countersunk ; heated near holes. 
The latter is superfluous for very thin plates only. 

§19. 
Slastic Relations. 

Riveting is single, double, &c, according to the number of 
rows of rivets in the direction of strain. If a rod S (Fig. 11) 
is riveted to a non-elastic body K, by several rows, the row I 
must still bear the entire strain B, for the part of B assigned to 
//must act by tension on I II, tending to stretch it. This can- 
not happen, because I does not yield on account of the defi- 
cient elasticity of K, so the part of B assigned to Ilia trans- 
ferred back to I by compression. It follows that if an elastic 
body is fastened to one that is non-elastic, multiple riveting 
is inefficient, since the outermost row must bear the whole 
strain. 

If K were elastic, but less so than S, being of equal or 
greater cross-section, a part of B would act upon II, but only 
so much as is required by the possible elongation of I II. I 
must bear all the residue. Hence multiple riveting of bodies 
of different elasticities, e. g., steel and iron, or cast and 
wrought-iron, is not to the purpose. 

But like relations hold for bodies of equal elastic modulus. 
In Pig. 12, if the diagonal represents the rod 8, and the flange- 
plate the body, K ; it is plain that the latter must give in 
the direction of B less than the former, and the riveting I 
will have to bear more than one-fourth of B, and each of the 



no 

row II more than III. If such connections are unavoidable 
the riveting should be a little more yielding than usual. 

If two bodies whose elongations for the same stress are 
nearly equal, are riveted double, or triple, they strive to attain 
unequal elongations between rivets, because the forces acting 
on the two adjacent parts are not equal. Denote the stresses 
on the rivets (Fig. 13) and the surfaces intervening, as in the 
diagram; then 

1=1' 

i ii r w = b—i 
11= II' 
ai = nr 

II 111= II' III' = B—I—II. 

The parts I II and II' III' are therefore under the action 
of forces of different magnitudes, viz. ; B — I and B- — I — II. 
The rivet I cannot yield to the elongation of J II, and a por- 
tion of this force must act as pressure on /. The same holds 
true of the portions II III, I' II', and the rivet I'. Hence the 
weak point of every riveting which is more than double, lies 
near the outermost rviit in the direction of the strain. In such 
cases it is better to exceed the number calculated by the ordi- 
nary method. In some cases a direct remedy may be employ- 
ed. The elongations of the pieces on both sides would be 
equal, and the most favorable distribution of B would be 
determined, if the sections of the pieces were proportional to 
the forces acting on them ; hence in Fig. 13. 

F l B-I FJ 



Fl B- I-II F t 



This ratio can be obtained when an alteration of section is 
admissible, by stepped offsets ; but forms like Figs. 14, 31, 
34, 35 are to be preferred. 



71 

If two bars are so riveted that the stress acts outside the 
gravity-axis of one of them, then in the other, besides the 
elongating or shortening force, a bending couple acts which 
causes unequal strains upon the rivets. In all cases the rivets 
of both should be set as symmetrically as possible. 

Fig. 15 represents a splice-plate for which Schwedler found, 
by Navier's theory, the maximum strain per sq. cr. for the 
outermost fibre 

• 4 3 . 
* = */ — -) 
\a or ' 
B e' 

in which b = — is the calculated stress per sq. cr., and a = — 
F e 

3 
K would have its maximum at a = - and, e. g., for 



ff=l 



2 
5 3 

4 2 



K 

— = 1 1.28 1.33 1 0.68. 

6 

i. e., the resistance of the plate, so far as upon one side it pro- 
jects by less than double the width of the bar would be in- 
creased by cutting away the projecting portion. 

Theune has attempted to test this by experiments with plates 
of caoutchouc, which represented bar and splice-plate cast in 
one piece. It appeared that in general the weak point did 
not lie in the neutral axis, but at 0. 

An inference of disagreement of theory and the cause 
assigned by Theune for the phenomenon would not be right. 
In Theune's experiments, the hypothesis of Navier's deflection 
theory — deflections infinitely small in comparison with the 
length of the rod — was not verified. The force, B, could not 
be regarded as acting parallel to the axis of the splice-plate. 
In Pig. 16, S refers to Schwedler's case, T to that of Theune, 



72 

for caoutchouc. To obtain the latter from the former requires 
a new deflection, in which the outside fibre of the splice-plate is 
partially freed from strain, and the weak point is moved 
toward the section 0, which is now strained in the same way 
as the sections over the posts of continuous girders. 

We perceive, by referring to the above values for K : b, 
that hardly a perceptible increase of stress upon the splice-plate 
can come from the projecting portion, and that, cutting away 
the latter would generally cause a better distribution of strain 
upon the rivets. 

§20. 

Total Section and Number of Rivets. 

A riveting is called single-shear, double-shear, . . . i - shear, 
if under the strain there occur one, two, three, or i changes 
of the direction of force (Figs. 17 to 22), for according as the 
force, B, must shear the rivet in one, two, or more, in order to 
destroy the junction, the whole, a half, &c, of B operates in 
shearing off one section. Each «-shear riveting can be regarded 
as divided into i single-shear, as is shown by the dotted lines in 
Figs. 19, 20. The plate thickness of each single-shear will 
hereafter be denoted by 6. 

Next we have to determine the total section F n of the 
rivets required by a connection of rods or entire plates. Let 
max. _B be the greatest shearing force upon this system ; then 
we have, if b denotes the unit stress for tension and compres- 
sion, and b' the permissible shearing stress per sq. ctr. 

max. B max. B 4 

for single-shear F n = = = -F (24) 

V ib 5 

max. _B max. B 5 

for i-shear F n = = = — . F (25) 

ib' %ib 4 i 

in which .Fis the total useful section of the rod. 



73 

The necessary number n of rivets is easily found. If 

1 

c?=diam. F n = n . - it cP. 

4 
hence for single shear, 

d max. B 5 max. B 5 

w, = . = . F (26) 

it d 2 V n d 2 b n d 2 

for i-shear 

4 max. B 5 max. 5 5 n x 

ind? b' ind? b ind? i 

The values of 6 or b' are not necessary in this calculation 
if F is correctly determined. 

That double-shear riveting is twice as effective as single may 
be seen in Fairbairn's results, referred to in § 18.' The ratio 
in that case is still more favorable for double-shear riveting. 
This is because the cutting effect of edges is more certain and 
effective in single-shear riveting. Straight-shear rivetings 
have this advantage : they do not produce a couple tending to 
bend the plate and spring the rivet-heads. When it is diffi- 
cult to set a sufficient number of single-shear rivets, a forked 
arrangement, like that in Pig. 24, may be employed, making 
the riveting double-shear, and of half the number. 

The larger the rivets the fewer required, and the further 
apart they may be set. But it is to be observed that with the 
strain upon a rivet the corresponding strain upon the wall of 
the rivet hole increases so that a destruction of the rivet hole 
may ensue. Although in many cases a little burring is not 
objectionable, yet we must infer from Gerber's experiments 
that the rivet-wall should not be strained more than twice the 
permissible tensile strain per square cr. of its projection, hence 

nd? 4 

. - b = or < dd . 26 or d < or = 3 . 28 

4 5 



74 



remains. This holds both for a single and an i-shear and riv- 
eting, and, in the latter case, S denotes the thickness of plate 
of each resolved riveting. 

The value of d generally lies between l$d and 3c?. A fixed 
ratio d-+- S as prescribed for general use will not answer in 
bridge construction where the use of more than two or 
three sizes of rivets is not convenient. 

Remarks. 

It has been shown that the strain on a rivet is compounded 
of a shear across and a tension along due to cooling : and that 
no certain method of calculating the values is known. But if 
the strain lengthwise preponderates, then the friction-resist- 
ance of from 800 to 1,600 k. will not permit a shear : and if 
the friction is removed by any cause there is no further lon- 
gitudinal stress. More unfavorable stresses are not to be 
expected in the intermediate conditions, since with the ordi- 
nary shearing values the tension lengthwise has diminshed 
considerably at the beginning of shearing. 

The initial strain lengthwise is not exactly determinable, 
since we do not know the co-efficient/ 1 of friction. Assuming 
it as -£th, and recollecting that R, the friction, acts on two 
sides, we get as value of longitudinal strain per square ctr. 
of rivet section, 

B 
Z= — =1,200 to 2,400 kil. 
2/ 

This would be a large value for the best fine-grained iron 
for dead-load, if its ultimate resistance were increased by 
passing the elastic limit (§6). As L increases with the length 
of the shank what has been said about heating in § 18 
applies. 

We have assumed F n = f F in accordance with all the re- 
sults of theory and experiment hitherto obtained ; any deviation 



15 

from this must have sufficient ground. Reasons for making F u = 
■f F are that rivet iron is better than common rolled iron, and 
that the bars lose some of their strength by drilling or punch- 
ing. On the other hand the reasons for making F„= % F are 
the unfavorable effects of oblique strains and the insufficient 
distribution of strain among the rivets in plates that yield but 
little, on account of multiple riveting or unsymmetric group- 
ing. These effects cannot be decisively balanced ; hence there 
is no ground for changing the ratio F n = £ F. 

Faiample.^-The number of rivets necessary for the fasten- 
ing of diagonals and verticals of the truss (Fig. 6) is to be 
found, d = 2.5 cm. Riveting single-shear. 

5 

By (26) n = . F= 0.25 F 

ncP 

For the vertical VI, F = 21.1, 

hence n= 0.25 X 21.1 = 6. 

For the other pieces we have 

II III IV V VI VII VIII IX X 

2?= 31.7 39.2 27.7 29.8 21.1 22.4 15.8 18.0 12.7 
w=8 10 7 8 6 6 4 54 

For the riveting of the vertex-plates with the flange, see the 
example in § 25. 

§21. 

Indirect Transmission of Force. 

It has been assumed that the bars to be riveted are in close 
contact. Otherwise the relations are entirely different ; but 
to this case no attention has hitherto been given. 

Suppose that bar / is to be riveted to bar III, Fig. 25, so as 
to transfer the force, B, from I to HI. Suppose bar II lies 
between J and III, for the present supposed not to be 



76 



weaker than I. The force, B, can pass directly from / only 
to II, and n L rivets are required at A. But, if H is not 
to be strained, it must be freed from an equal strain, B, be- 
fore A, at D, for which w t rivets are required. The indirect 
transmission, with an intervening plate, therefore, requires 
twice as many rivets as the direct. 

That the force, B, can actually pass directly only from /to II 
is shown by a glance at Fig. 26 ; for, in order that the strain 
may be transmitted to a bar, the rivet must be pressed in the 
direction of the force against the wall of the rivet-hole in the 
bar. And the same figures shows how II and III is discharged 
to HI, and that, theoretically, the rivets may be limited by the 
dotted line. If the bar were compressed, the walls of the rivet- 
holes would act on the opposite side against the rivets. 

If there are two intervening plates, the transmission takes 
place as in Fig. 27, and 3 n^ rivets are necessary. And, gen- 
erally, for any single-shear riveting, indirect transmission with 
m intervening plates, requires m -\- 1 times as many rivets as 
direct transmission. Hence from (26) for m intervening 
plates 

5(m+l)max. B 5(m+l) 

»=(m+l)n l = = F (28) 

ntf b it d 3 

in which F is the useful section of the rod, whose strain, max. 
B, is to be transmitted. In this equation (26) is applied for 
the value m = o. 

The principle and formula (28) serve for any one of the 
single-shear rivetings, into which an i-shear riveting is resolved. 
In Fig. 28, e. g., to transmit B from I to III, 2 \ n x = 'In* 
rivets are required. More than two-shear rivetings are not 
employed for indirect transmission. 

It was assumed above that the intervening plates were not 
weaker than those whose strain they had to transmit. This 
limitation is not necessary, and our results hold true in gen- 



77 

eral. For example, if, in Fig. 29, the intervening plate II 
■were weaker than i, it would have been necessary to regard 
the force transmitted as there indicated, if II is at least half 
as strong as J. Hence, giving the rivet-number for direct 
transmission the same index as the force 

n = 2 njr-\-2 (ni —n i ^)=2 nj 

exactly as above required. 

Filling-plates, sometimes unavoidable (Fig. 30), need only 
single riveting. Either they move freely with the rivets, 
without offering resistance, so that transmission from / to 
II occurs at A; or they are so disposed that the strain 
passes from the filling-plate at D to the plate intended to 
receive it. But it is to be noted, that in the first case 
the rivets bear a strong bending stress ; for which provision 
can be made by additional rivets. (Applications in §§ 24 — 
27). 

22. 

Riveting of Ears. 

The previous formulas serve to determine the number of 
rivets of a given diameter for any fastening. The arrange- 
ment remains to be considered. In § 19 we found that the 
rivets should be arranged symmetrically with reference to the 
axis of each rod ; that single riveting is best if the bodies are 
of equal or different elasticity, and yield in different degrees in 
the direction of the force ; that in all cases more than double 
riveting brings an unequal strain upon the outermost rivets, 
and that when possible, the rivets in the outer rows should be 
set as close as possible. 

In riveting bars in the webs of trusses, the piece should 
be weakened by rivet-holes as little as possible. In the 
distribution of the rivets of a diagonal, as in Fig. 31, a single 



78 

hole must count for weakening, and the useful working section 
becomes F= bj, S = (b — d ) 8. For though a breadth of 
row II less by d serves to transmit the force, still the latter is 
diminished by the amount taken up by I. If the useful 
breadth b 1 , in the outermost row answers for the whole piece, 
then for II, III, &c, the following values are sufficient: 

B- 1 II+III+ . . . 

b n = ibi = bi 

B b 

B-I-II III+IV+ . . . 

bin = hi = bj 

B B 

in which I, II, &c, signify the strains taken up by the respec- 
tive rows. If D are wanting in a row, then only ( 6 — 8 — D) 8 
would be the useful working section. Hence the number in 
in two successive rows never increase by more than the num- 
ber required in the outermost row. After that the only con- 
dition is 

ltd? 4 2 

'd 8 b < or = . - b or 8 < or= - d. 

4 5 3 

If d = Id, then in row I there should be more rivets than 
the increase in two successive rows. But such thick pieces 
are seldom used ; and it must not be forgotten that 8 always 
denotes the thickness for one-shear riveting. 

Since for-7F, in Pig. 31, less breadth is required than for 
III, though less weakening is caused by rivet holes, the section 
may be diminished in another way. In § 19 it was shown 
that such a diminution is desirable in order for a uniform dis- 
tribution of strains on the rivets ; so that the ends of the bars 
are often of the forms shown in Figs. 14, 31. 

In pieces under compression account need not generally 
be taken of the diminution of sectional area by riveting, 
since the transmission of the strain occurs along the whole 



79 

breadth (Figs. 32, 33). Hence it is not of so much conse- 
quence that as few rivets as possible should be set in row I ; 
but it is well to rebate, say one-half of the rivet holes, as tend- 
ing to weaken ; because exact contact of hole and rivet is not 
to be expected at all points. 

In order to effect a distribution of strain as uniform as possi- 
ble at the rivetings, the rivets of each row are set opposite the 
intervals of the adjacent rows, generally opposite the middle 
(Figs. 31, 40, 42), each rivet then receives the stress of a 
strip of breadth determined by the equation 

nd? 4 

.-b = 0db 

4 5 
it d 
.-./? = -- d (29) 

5 6 

The stress upon each strip must be transferred to the rivet, 
hence within each group through each cross section there must 
run as many strips of breadth /3 as the number of rivets remain- 
ing, provided, of course, that no more rivets are set than 
required theoretically by 26 and 27. Hence, for the purpose 
of symmetric and direct transfer, a strip may be oarried through 
in two halves each •£ fi wide, up to its rivet. This grouping 
(Figs. 34, 35, 39, 40) was first employed by Schwedler. We 
have now to determine what breadth the strip must have be- 
hind the rivet. The useful sectional area of the bar can sel- 
dom be an exact multiple of /3, but is somewhat less, because 
for each fraction of the calculated number of rivets a rivet is 
counted, and sometimes extra ones are added. 

The permissible minimum distance e between rivets in the 
direction of the strain, and the minimum distance r of the last 
row' from the edge, depend upon the condition that the same se- 
curity is required against shearing of the rivets as against the 
forcing out of the hatched pieces; Fig. 36. For this, calculation 
ia made for the surfaces undw shear between the tangents to 



80 



the hole. edges which lie adjacent ; because of the diminution 
of resistance, mentioned in § 18, in the immediate vicinity of 
the hole, where small cracks are likely to be caused by punch- 
ing ; hence 

ndP 4 4 

P = . - b=2{e-d) S - b 

4 5 5 

/ n d . 

and e = I 1 -f - . - ) d (30) 

V 8 6 ' 

Generally this value must be made larger for practical rea- 
sons, e. g., to allow hammering of the head. 

The least distance of the outermost row from the edge is id 
less than e (Fig. 36) ; hence 

, n dsd 
r-(l+ — .-)- (31) 

v 4 6*2 

It appears by (30) and (31) that behind each rivet a strip 
n d 
of at least - - d is requred, with reference to the stress upon 

8 S 
this rivet ; so that the dimensions of the loop surrounding the 
rivet as represented in Fig. 37 are known. 

For many-shear rivetings the value for 8 in all the formulas 
is the thickness of the plate of the single-shear into which the 
former have been resolved. 

Example. — In practical cases, in which S is arbitrary, the 
value \ d is often well adapted. The magnitudes /?, e, r, are 
to be found under this hypothesis. From 29, 30, 31 we find 
/? = 1-26 d, e = 1.79 d, r = 1.29 d. 
Hence, in millimetres, for 
d =20 21 22 23 24 25 26 27 28 29 30 
/S=25.2 26.5 27.7 29.0 30.2 31.5 32.8 34.0 35.3 36 5 37.8 
e = 36 38 39 41 43 45 47 48 50 52 54 
r = 26 27 28 30 31 32 34 35 36 37 39 
The values of r and e are generally made larger. 



81 



§23. 

Riveting of Entire Plates. 

The grouping of rivets is determined in advance, being uni- 
formly arranged in one or two rows. If the two plates are of 
like material and the same strength, double riveting is gener- 
ally preferable ; the necessary number of rivets remains the 
same, and the strain acts uniformly ; but the useful section F 
is larger and the strength at the seam is less reduced by the 
rivet-holes. Conditions that make a very tight joint desirable 
may prevent double riveting. 

The necessary number is not usually found by the formulas 
of § 20 ; but depends on the rivet-pitch ; this depends upon 
the condition that there should be the same security against 
shearing the rivet as against tearing the plate. Hence, for 
single or double riveting (Figs. 38, 40), since the rivets are 
always single-shear, 

tccP 4 

.-b = (D-d) Sb 

4 5 

n cF 4 

2 .- b = {D-d) Sb 

4 5 

and for single riveting D = ( 1 H . - I d (32) 

v 5 S / 

, 2 n d . 

for double riveting D = ( \-\ ) d (33) 

v 5 S> 

Higher then double is not admissible, because of unequal trans- 
mission of strain. 



82 



D-d 

- gives the ratio of useful to entire section, and for 



D 

1 

single riveting a (34) 

5 d 

1+ 

n d 



double 



5 6 

1+ 

2nd 



and for the useful section F, if F' denotes the section not 
weakened, we have 

F = a F' (36) 

For example, by (34) and (35). 





d 








for 


-= 1.5 
8 


2 


2.5 


3 


for single, 


«=0.49 


0.56 


0.61 


0.65 


for double, 


a=0.65 


0.72 


0.76 


0.79 



If the stress acts perpendicularly to the direction of rolling, 
9 
and is — b (§ 5) ; 
10 

(2ar d\ 
1-| .- I d 
9 Sj 



9 d 

1+ 



2 n d 

4:ir d , 



for double riveting D— ( 1 -\ .'- )d 



9 6' 



83 





14 


9 8 

4c7t d 






and, e. g., if 


d 

-= 1.5 
8 


2 


2.5 




•for single, 


a= 0.51 


0.58 


0.64 


0.68 


for double, 


a= 0.68 


0.74 


0.78 


0.81 



The necessary useful section is 10.9 greater than above ; 
but the difference is partly made up in the diminished amount 
of ■weakening. The formulas answer for many-shear rivetings 
for entire plates, 8 being of value heretofore given. 

In the riveting of plates we may put F n =F, instead of as 
formerly 

5 
= - F. For the shearing resistances in the practically import- 
4 

ant directions are often found to be equal, and greater than the 
tensile strength in the direction of rolling. And the reasons 

5 
in favor of F„ < - F still hold while we have uniform distri- 

4 
bution of the strain upon the rivets. Loss of friction-resistance 
in the case of plates is not to be feared ; in many cases, because 
the joints would not be close without it, and riveting would be 
of no avail. 

Making F n = F ; i. e., the shearing = the tensile resistance 
we have 

/ n d\ 

for single riveting D= \l-\ d (32a) 

\ 4 81 

I \rt d \ 
double B= 1 + - - d (33a) 

\ 2 8 I 



84 

and for the ratio of useful to entire section, 

1 

single riveting a = . 

4 8 

l-\ (34a) 

n d 

1 

double " a = (35a) 

2 8 

n d 

d 
e. g., if - = 1.5 2 2.5 3 

8 

for single, a = 0.54 0.61 0.66 0.70 
for double, a =0.70 0.76 0.80 0.82 
For the case in which the strain is perpendicular to the 

9 
direction of rolling, taking the tensile strength at — ths of that 



10 



in the direction of rolling, 

f5 it d 
1 -) 



18 6 
1 

a = 

1 ■+ J8 8 

5 n d 

5 ltd 

9 8 
1 



/ 5 nd \ 

for double riveting, D = l-\ )d 

V 9 rf/ 



1+98 
bn d 



85 

d 
Then for — = 1.5 2 2.5 3 

d 
for single, a = 0.57 0.64 0.69 0.72 
for double, a = 0.72 0.78 0.81 0.84 

Formulas (32a) and (35a ) were used by Grashof and others. 



§ 24. 
Eivet-Pitch in Plate Girders. 

A special treatment is necessary for plate girders. The dis- 
tance between rivets in any row is to be determined. Connec- 
tion with the vertical plate is effected exclusively by row I 
(Fig. 41). Without this the plate would slide freely between 
the two angle-irons ; the row /must resist the greatest strain 
upon 7 caused by such sliding. Denoting the horizontal 
shearing force per unit of length upon I by &# and the per- 
missible strain on a rivet by N, there are required for a unit 
max. JEtr 

of length, n = rivets. If in a single row, the distance 

N 

1 N 

between rivets is e 2 = - = (37) 

n max. B^ 

The rivets of the row I are double-shear, hence 

jrtf'4 

N=2 b. 

4 5 

But this value is permissible only when the pressure upon the 
rivet-hole is not too great, which is always the case ( § 20 ) 
when d 5» 3.25. 



86 

1 

Since 6 — - d, d > 3.28 ; and if the pressure on the rivet- 
2 
hole is not too great we may put 

b 

N=d&2b,ao that by (37) e 7 = 2d d 

max. ^j 

in which d is the thickness of the plate and the exact value of 
max. H x is to be substituted. 

As a hair-splitting calculation would be superfluous, we may 
proceed as follows : The horizontal shearing per unit of length 

V z 
is greatest in the neutral section ; its value is H = — ; in 

h 
which V x is the total vertical shear in the section x, and h, the 
distance between the centres of tension and compression. From 
the neutral section to I, the horizontal shearing force diminishes 
but little ; this may be provided for, if we put for h the larger 
value h„ viz., the distance between the centres of gravity of the 

flanges; at I, -Sj= — , approximately. The decrease is less, the 

K 
thinner the vertical plate and the thicker the flanges ; and with 
absence of vertical plate the equation is perfectly accurate. 
We have for J, «/ 

b 

= 2dd h„— . 

max. V z 

Formula (38) holds for constant as well as variable 6. We 
assume the latter, and for wrought iron, according as in V z , 
at x is always of the same or of alternating sign, as in (§ 17). 

, min. V x . 

5 = 700 (l + i ) 

^ max. V x ' 

. max. V x \ 

6 = 700 (1 -i ) 

^ max. V x ' 



87 



If e t varies with it is clear that in all practical cases 

max. V a 

this quotient, and therefore e T , is the smallest at a support, 
both for simple and continuous girders. If e r is to be constant 
for the whole length, the calculation should be made only for 
a support, and the first value of b is employed. However 
great the variation of e It by the old method of calculation, it 
is not so by the new, for towards the middle not only max. V a , 
but also b diminishes. A constant value of e r is desirable for 
small girders ; for large, it may be made a little more at the 
middle of spans. 

If a simple plate-beam is uniformly loaded, then, at sup- 
ports, p being dead-load and q total load per unit of length. 

Max. Fa, = i q I; min. V x = i p I. 
P\ 



6 = 700 (l +i-) 



and by substitution in (38) we obtain for the greatest permis- 
sible distance between rivets at the supports. 

p 

1+— 
2q 
e = 2,800 d h (38a) 

ql 

d and h being in centimeters. 

(38) and (39) show that the pitch is proportional to the 
thickness of the vertical plate and the distance between the 
centres of flanges, which indicates how to increase the pitch 
if desired. 

For II, Fig. (41), it is of import to know the number of 
horizontal plates. With more than one there is indirect trans- 
mission of force ; since the strain is always taken up by the 
last plate imposed. If m is the number of plates imposed, 



88 



max. H a ihe greatest horizontal shearing strain at II at the 
section x 

max. H n 

n^m , 

N 
and for r rows, 

r r N 

e„ = -= • (39) 

n max. H n m 

Generally r = 2, and the rivets at II are one shear, and the 
condition d = or < 3, 2d is always fulfilled, S being the 
thickness of the horizontal angle-leg ; 

ltd* 4 

then iV = b, 

4 5 

Ixd* b 

and c/7 : 



5 »z max. -Hj/ 

The ratio of the horizontal shearing force at II to that at J 
is as the section of all the horizontal plates to the section of the 
entire flange; i. e., if y denote this ratio; 

r x 

H n =y Sj=y — 
K 

2 b 

.■.e n =7t *dh ■ (40) 

5 m y max. V a 

(38) and (40) give the ratio of theoretic pitches of 77 and 
I at any point x, and 

it d 

e„ = e 7 (41) 

5 m y d 

Suppose that at any point m = 3,j' = |i=3m.; d = 
1 cm., then by (41), e Jf =lM e,. 



89 

Hence with ordinary ratios for one and two horizontal plates 
the pitch for II is more than for /; for three it is equal, 
and for more plates it is less. If, then, as often happens, the 
same pitch is employed for Zand II (Fig. 42), it may be ex- 
tended for 3 horizontal plates, without further calclulation 
of e. 

Example. — Given simple plate-girders ; 1=1 and 10 m. 
span; 7i =75 and 110 cm.; p = 900, g = 8,100; p= 1,000, 
q = 7,000 kil. 8 = 2. 5 cm. To determine e v From 38a 

1+tV 
for*=7 e 7 =2,800X2.5X75. = 10 cm. 

8,100.7 

forZ=10 T =2,800X2.5X110. 12 cm. 

7,000.10 

For loads not uniformly distributed use (38). "We see that 
this method of calculation gives plausible values ; while it is 
usual to assert that it gives values too great. If the permissible 
stress upon the rivet-walls had not been considered the value 
of ei would have been greater by 0.63 d. But the pressure 
against the rivet-holes would then have been greater in the 
same ratio ; and for 8 = 1 and d 3 it would have been twice 
as large as the permissible value. 



§25. 

For framed trusses, the members of which bear only axial 
strain, there is no theoretical determination of rivet-distance; 
the formulas occasionally used are derived from erroneous 
hypothesis. 

If a compressed flange between two vertices is composed of 
several adjacent pieces, rivets are necessary in order to bind 
these together, so that it may act as a whole piece. The resist- 
ance of bar to crippling is proportional to the minimum mo- 



90 



ment of inertia for an axis through the centre of gravity of a 
section : hence the resistance of the flange as a whole is much 
greater than the sum of the resistances of the separate parts. 

For the same reason the flange should have a section with 
the greatest possible moment of inertia, while for tension 
flanges concentrated forms are generally to be preferred. 

Theoretically, if the vertices are properly distributed, riveting 
of separate parts of a flange under tension is not necessary ; 
still pieces lying close to one another are riveted in order to 
form tight joints. 

In the flanges of trusses, for rivets of 2-3 cm. size, a dis- 
tance of 14 to 20 cm. can be taken. In tension flanges they 
may be set further apart, especially if the pieces are thin, so 
that great force is not required to make a tight joint. The 
section should be weakened as little as possible by rivet- 
holes. 

Suppose the web-members of a lattice-girder riveted to a 
vertex-plate, but separate from the flanges, then this corres- 
ponds to the vertical plate of plate-girders. The rivets by 
which the vertex-plates are fastened to the adjacent parts of 
the flange, have the same duty as the row / in plate-girders, 
]?ig. 41 ; and the rivets by which the strain is transferred from 
the parts of the girder immediately adjacent to the other parts 
correspond to the row II. There is no transmission of any 
forces in the space between the joints of skeleton girders. In 
plate-girders, the transmission takes place in all sections, the 
vertices becoming infinitely close and continuous. 

The line of the centres of gravity of the web-members 
should intersect in the gravity axis of the flange, because 
any excentric longitudinal strain of a piece causes a bending 
and unequal distribution of force. An attempt has been 
made to disprove this ; but to do so it is assumed that gen- 
erally, as with plate beams, the uppermost fibres of the com- 
pression-flange and the undermost of the tension-flange are 
more strained than those between, a hypothesis which theory 



91 

does not support. Formulas for distance of rivets based on the 
same hypothesis, and are therefore worthless. Under excen- 
tric transmission of forces, the flanges act like continuous 
girders, which are partly held fast at the supports. 

The number of rivets binding the vertex-plate with the 
flange must be sufficient to transmit the resultant R of the 
stress in the web-members to the pieces of the flange intended 
to take up the strain R. In most cases there is only an indi- 
rect transmission (§ 21), and the necessary number of rivets, 
if there are m pieces between the vertex-plate and the piece 
to which R is to be transferred, is by (28) 

5 (m+1) max. R 

n= {m -\- 1) n x = 

71 cf 6 

1 
of which, at least — must be assigned to the last mentioned 

m 
piece. 

In the section Kg. 43, e. g., the size of the angle-irons is gen- 
erally increased in proportion to the increasing strains in the 
flanges. R must pass to the angle-plate ; and if m=l, because 
of an intervening plate, in the section Fig. 44, m=l ; for 
though R is generally to be transmitted to the horizontal plate ; 
yet it is transmitted only as far as the upper angle-irons, by the 
rivets which take hold of the joint-plate ; and for further 
transmission from these to the horizontal plate, the rivets in 
the horizontal leg of the angle-iron are called into action ; the 
number of these being determined by (42). Hence, in both 
cases the connection of the vertex-plate requires 

10 max R 

n = (43) 

7tcP b 

1 1 

If the fraction - of the resultant and the fraction — pass 

v w 
into two adjacent plates, separated respectively by one and by 



92 



two plates from the vertex-plate, (which may happen with 
girders of constant chord-section, or at the points of support); 

then 

w l 2 n y 5 max. R I 1 2 \ 

n=n, -| H = 1 1 -1 1 ) (44) 

v w 7td? b \ v w J 

Only in very unfavorable cases the value of the quantity in 

2 
the parenthesis amounts to 2 ; (generally — = c, because 

w 

there is no transfer by two intermediate plates), so that for- 
mula (43) never gives too few rivets. 

Denoting by a the angle between two pieces meeting at an 
angle and acting together (Fig. 45), 

R = V X 2 + Y 2 - 2 X Y cosa. 

The maximum value of R should be known ; but there is 
no formula to suit all trusses and all vertices ; a value may be 
found, however, sometimes too large, sometimes exact,- and 
never too small from the formula 

max. R=Vm.&x. JP-|-niax. Y"- 2max. Xmax. Ycosa. (45) 

In the formulas for n, b has denoted the permissible tension per 

min. R max. R' 
square cr. for the ratio or . But it is better to 

max. R max. R 
use the smaller of the two values. This is in some cases exact, 
sometimes too small, so that the value of n so found is large 
enough. 

Example. — To determine the number of rivets required for 
the vertex-plate of the truss in Fig. 6, flange-forms as in Figs. 
43, 44. d=2.5 cm. a=45°- 

max. R 
From (43). n = 0.51 . 



93 

For the vertex IV V substitution in (45) gives 

maxiJ = 16,700 kil. 

For IV, b =- 758 ; for V, b = 742. 

16,700 

hence n =0.51 =12. 

742 

The upper vertices only were supposed to be loaded. To 
find max. B for the lower vertices more conveniently than by 
(45), recollect that diagonal and vertical abutting at an un- 
loaded vertex suffer equal vertical strains, and reach maxima 
and minima values simultaneously. Hence at the vertices of 
the lower flange max. B = max. X. cos a ; and since a = 45°, 
max. B = max. X. 

The following are the results of the calculation : 



Vertex 


II, 


III IV, 


VI V, 


VVI, 


Max B = 


21,200 


21,000 


16,700 


15,625 


b = 


758 


758 


742 


742 


n = 


14 


14 


12 


11 


Vertex 


VI VII, 


VII VIII, 


VIII IX, 


IX X. 


Max B = 


11,900 


10,875 


7,880 


6,750 


b = 


688 


688 


531 


531 


n — 


9 


8 


8 


7 



The number necessary for the securing of the web-members 
is not calculated. But n refers to the whole strain transmitted 
at the vertices. Hence, if, as in Figs. 43, 44, two vertex-plates 
are used, \ n rivets are required. 

§26. 
Riveting of Lattice Girders. 

The preceding methods serve both for single and compound 
trusses. The use of continuous vertical plates instead of 
joint-plates is in general not judicious, the rivets being very 



94 

regularly affected ; and the vertical-plates at the junctions of 
the web-members being disproportionately strained, because at 
these points the plate must receive its share of the stress on the 
flange, and the differently directed stress of the web-members. 
If the web-pieces are set at short intervals, as in lattice trus- 
ses, it is often convenient to substitute for the vertex-plates a 
continuous vertical-plate. But in that case, because of the un- 
favorable strain of the plate, induced by the vertex-plates, the 
whole plate should not be referred to the flange, and more 
rivets than usual should be employed in the fastening of the 
web-members. 

The lattice-bars riveted to the vertical plates form a web cor- 
responding to the vertical plate of plate-girders. The trans- 
mission to the flanges of the force, received by the vertical 
plates from the truss bars, takes place no longer at distinct 
vertices, but in a continuous way ; so that rivet distances are 
determinate. 

The rivet pitch of I, Fig. 47, if the flanges are parallel, is 
obtained like that of plate-girders, by (87) ; but in this case, 

nd* 4 

.:N= 2 .- b 

4 5 

2 b 

so that ei = -7t d" h . (46) 

5 max. V x 

b 

The value of is (as with continuous girders) least 

max. V x 
at a point of support ; and hence for the least distance, and 
because V x is of the same sign at all points, for the least rivet- 
pitch, 

, 1 min. V m . 

6=700 (lH ) 

V 2 max. V a > 



95 

Towards the middle of the truss or of a span, V x may 
have a different sign, so that if the rivet-pitch is to vary, 

/ * F " \ 
b = 700 ( 1 ) may be used. 

V 2 F» ' 

For simple lattice-girders, with uniformly distributed weight 
of structure p, and total load q, we have for the least rivet- 
pitch the same value of max. V x and b as those obtained in 

P 

1+2? 

§ 24 ; hence e n = 560 n d 2 h (46„) in which d, h„ and 

ql 
ei are in centimeters. 
For the rivet-pitch in I, for two rows as in Fig. 47, 

2 b 

e n = n. d* K (47) 

5 my max. V x 

e x 

and e a = (48) 

■my. 

in which m is the number of horizontal plates, and y the ratio 
of their total section to that of the whole girder. 

Equations (46) and (47) are specially applicable to horizontal 
flanges. If 'the flange is inclined at any point, the force trans- 
1 

mitted is times greater ; and the corresponding rivet- 

cosa 
pitch cosa times less than for the horizontal. 

If the flange is of such form that two rows of one-shear 
rivets are required for /instead of a single row of two-shear, 
the formulas for e x would be the same ; if two rows of two-shear 
or four of one-shear are used, then the value of e x should be 



96 



twice as large ; so the rivet-pitch, for 77 can be determined 
without recourse to the general formulas (37), (39). 

Example. — For bridges of spans stated, loaded by heavy 
locomotives, Schwedler puts p = 800 -|- 301, and thence deduces 
the values of g ; parallel flanges. — To find the minimum pitch 
for a row of two-shear rivets, Fig. (47) or two rows of one- 
shear ; h a being -^ I. d = 2.5 cm. 

Substitution in (46a) gives the following figures : 
I = 8 10 15 20 30 40 50 m. 

p =1,040 1,100 1,2-50 1,400 1,700 2,000 2,300 Ml. 
9=9,400 8,400 7,050 7,000 6,900 7,100 7,200 
e, = 12.3 13.9 16.9 17.3 17.9 17.7 17.7 

For such large values make ei constant along the girder. 

§ 27. 

Connections at Joints. 

The disposition of rivets at joints may differ in cases of tension 
and thrust upon the abutting piece. For in the first case the 
plate only takes up the strain, while in the second the trans- 
mission may be regarded as direct. This would happen only 
with perfect contact at joints, which cannot be assumed, and 
is not under control. Since the splice-plate must resist lateral 
shocks and disturbance it is the ordinary practice to calculate 
for the fastenings at joints of members under compression, just 
as in the case of tension ; only when the constructive relations 
seem to require if, is any diminution made in the length of the 
splice-plate or the number of rivets. 

Double splice-plates are to be preferred to single. If a 
single splice-plate is used for a piece under tension, a couple 
tends to bend it and to spring the rivet heads. Single 
plates for a piece under compression induce danger of crip- 
pling at the joint. These points are of import only for single 
riveting; and in many cases, e. g., in that of a flange for which 



97 

a single splice-plate is necessary, because the other side of the 
bar is not free ; the adjacent bar preventing bending or crip- 
pling. In the latter case it is much worse that a part of the 
stress should probably pass not to the splice-plate but into the 
abutting rod. At the time of the building of the Britannia 
Bridge it was found, by experiment, that pieces so disposed 
bore about ■§ of the intended 'stress. 

As the splice-plates must receive a strain, as great as that 
upon the piece, its useful section must be the same. Gener- 
ally double plates need be only half as thick, requiring only 
half as many rivets as single, because they are two-shear. The 
necessary length of splice-plate diminishes with the necessary 
number of rivets, so that double plates are economical. And 
the strain from the rod is distributed more uniformly among 
the rivets, the less the number of rivets in the direction of 
the strain. In general double plates are the best. 

The stress on an abutting piece is communicated to the 
splice-plate by the rivets. Since the rivets on each side of the 
joint have to bear the same shearing strain as the strain upon 
the rod, whatever its nature ; the number of rivets necessary 
each side of the joint (Fig. 48, 51) is 

5 

for single plate, n^ = .F (26) 

itd 2 

5 

for double plate, n s = .F (27) 

2 n d 1 

These formulas are applicable only when the splice-plates 
are in direct contact with the piece. It must not be forgotten 
that, if there is between the two an intervening plate, the 
splice-plate must have twice as many rivets, and must, there- 
fore, be twice as long. This is a case of indirect transmission 
of force, and what was said in § 21 applies. It is obvious that 
plate II must first take up the strain of I, and that the piece 



98 



a a serves as splice-plate for I. That this may be possible with- 
out over-strain, II beyond a a must have first been released 
from the strain, for which n rivets are necessary on each side. 
Two plates often joint at the same place. If the joints are 
disposed as in Fig. 53, two plates must be set, of the thick- 
ness of the plate, and upon each side n rivets. But usually 
the joints break ; then the splice-plates need be but half as 
thick as the plates, and 1n x + 2« 3 = 3^ rivets are required ; 
shown in Fig. 54 ; in which the full line corresponds to the 
whole, the dotted line to one-half of the strain P. Lengthen- 
ing of the splice-plate (Figs. 54, 55) is not necessary, though 
it is sometimes done for convenience. 

The necessary number on each side being determined, the 
minimum distance along and across the line of direction of the 
force from the edge can be determined by the method of § 22. 
Care must be taken that the piece be not weakened at the 
joint. In the flanges this can always be done ; the net-section 
of the rod through the outermost rivet- row / of the splice-plate 
(Fig. 56) must not be less than that outside of the connecting 
joint ; and the number of rivets must increase per row by, at 
the most, as many as stand in row I (§ 22). The net-section 
of the splice-plate between the innermost rows must be counted 
as its useful section ; if this is diminished its thickness must 
be increased. 

At the joints of the vertical plates of plate-girders the effect 
of weakening is not of so much account ; it is not the practice 
to joint where the vertical shearing force and the moment 
are both of large amount at the same time ; at other points the 
plate is always stronger than necessary (§ 17). Still the 
number of rivets should be adjusted to the section of the ver- 
tical plate, because a uniform distribution of strain upon it is 
not to be expected. 

As the rivets are double shear 
5 

n= F 

2xd 2 



This would give for strain on one rivet 

Ttd* 4 

iV=2 .-b 

4 5 

which for thin plate gives too much strain on the holes. 
Therefore make 

N' = 2d Sb. 
hence 

N' F 

N ' 2d<5 
h 

2d 
After the most careful disposition of connections at joints, 
there may still be weak points. Hence pieces which form any 
portion of the structure, as a flange, should never meet at the 
same place ; and the joints should be distributed as uniformly 
as possible. 



APPENDIX. 



§ 28. 
The Methods of G-erber, Muller and SehafFer. 

The first work based upon "Wohler's results was published 
in 1872 ; and was adopted by the Bavarian Government as 
a "Programme for the Calculations of Iron Constructions." 

His fundamental notions were as follows : Suppose a bar of 
unit section broken by a resting load. The same effect can be 
caused by a strain in part constant (c) ; increasing repeatedly 
and very often to a value d. Hencej the difference in strain is 
equal to a value t d, and 

c-\-td=t = 0d, 

G being a co-efficient determined by the conditions. 

If B a is the continued strain, and the passing strain B„ , the 
resultant can be reduced to a dead-load by the equation. 

Be -\- t B v = B r = o B v , 

B r 
and F= — 

in which b r is the permissible strain per sq. unit for resting- 
load. 

Gerber calls B r the reduced force. The values of r and a 
can be found for special values of c, d and t, given by Wbhler. 
The ratio varies with 

o B a 

d B v 



101 

To obtain the law of this variation, Gerber puts 

c d 

x=-,y 

t t 

and represents the relations between x and y by a parabolic 
curve. This process determines relations from which the 
values of <?, r, corresponding to cp can be found. 

Gerber' s formulas also serve for alternating tension and 
compression. B c and H v receive opposite signs, so that cp may 
be positive or negative. By _B is signified only the strain of 
constant load, by B v that of live load. If B c = — B v ; <p = 
- 1. 

Gerber gives a table of co-efficients for iron of values from 
cp = to + 8,720 and — 9,720. In the table they all have 
the positive sign ; but it m ust be remembered that B r may not 
have the same sign as Bv, but must take that of B c -\- B v . 

In the application, so as to allow for impact, making max. 
B v 1.5 times the actual live-load, we have 

B c 

cp= (A) 

max. B v 

Find the a corresponding to this cp in the table, hence 

B r =0 max. B v (B) 

then F=— ■ (0) 

For permanent bridge structures, Gerber makes b r = 1,600; 
for light structures, b r == 2,400. 

The total strain B e -j- B v may be positive as well as nega- 
tive; B v is 1.5 times the live-load ; cp, B r and F must be cal- 
culated for both limiting values of B v ; B v and F taking op- 
posite signs, and the sum of both numerical values of F giving 
the required section. 



102 

If p is the dead-load and z is 1.5 times the live-load per 

running meter, 

B c p 

<P= = - 

max. B v z 

and the actual strain of a flange member is 

2 
B -| — max. B v , 
3 

hence the permissible strain per square centimeter 

2 
B c -j- - max. B c 



F 

2 
B™-\ — max. B v 
3 

= 1,600 



ff max B v 
2 
-+ <p 



1,600 



6 

This gave the figures in the first table of § 30.* 

* Gerber's publication does not contain the special application to 
flanges. The formulas are given here for the sake of comparison in 
§ 30, and to show our view of some doubtful points in his treatment. 
Having said that max. B v is to be calculated for 1.5 times the live-load, 
he adds that this value multiplied by r gives the variable stress as a 
function of the permanent strain. What t? we ask. Naturally the t 
for the corresponding 0. But is to be calculated for' live-load, or 
for 1.5 times that quantity? Take it for the latter, 

l + <p 
b= 1600 

<p + 1.5 r 



103 



d o 

Schaffer puts x = - ; y — - ; finds ^the relation between 
t t 

them in the same way as Grerber, but differs essentially in 
finding the dimensions. 

This is his process. Let max. B be the greatest total strain ; 
min. B the least of the same sign, or the greatest of opposite 
sign, then, putting c-\-d=a, 

d max. B — min. B 



a max. B 

in which both, limiting values are to be substituted with signs, 

d 
so that - is always positive. 
a 
Let max. Bv, min. B„ refer to live-load, B c to dead-load ; 
then, in most cases, 

max. B = B e -\- max. B v 
min. B = B e -J- min. B v 

Min. B v is either zero, or of opposite sign to max B v ; 

d max. B v — min. B v 

then - = 

a B c -\- max. B v 

and with these results, the value of the working resistance (a) 
can be found. 

If the section is taken so that the strain per square unit is a, 
fracture may just take place. Schaffer now attempts to attain 

With this formula, I have, by . way of experiment, calculated the 
values for the first table in § 30, and found that they are equal at the 
extremes, and for other cases they differ by at most 20 kil. 

Qerber says, with regard to members under alternating compression 
and tension : " From these reduced forces, signs being regarded, the 
dimensions may be found." We hope that the above will suffice for 
this. 



104 



the requisite security by regarding the effect of live-load 
throughout as n-fold. 

The section is calculated as follows : 

n (max. B v — min. S v ) 

By moments, ip = {A ) 

B a -\- n max. B„ 

If if> is known, the relation assumed between x and y gives 
a fictitious working resistance (for ip is not the actual ratio 



n f 



- 3ip -fVl3 ip 1 — 16 f + 16 
a = 1 (B) 

(2 - ipy 

B c -\- n max. B v 

hence F = ( G) 

a 
The greatest unit-strain is 

B c -\- max. _B„ B c +n max. B v 

b= = . a 

F B e -)- n max. B„ 

r -\- z 

For flanges of girders p = a, p and z being respect- 

p-\-nz 
ively dead and live-load. 

Schaffer makes n = 3.5 or 4. In § 30 the first value is used. 
Mtiller starts with the assumption that every strain be- 
yond the elastic limit often repeated must cause rupture. 
The original strength u is the least strain in one direction 
sufficient to cause rupture, and is identical with the ordinary 
limit of elasticity. For smaller differences of stress or greater 

c 
value of - rupture is first possible under the strain a (the 

d 
working-strength); hence, there is an indefinite number of 
elastic limits, varying from u to t. 
Laying off Wbhler's values of c as abscissas (initial com- 



105 



pressions negative), and the values of a as ordinates, we obtain 
a curve shown in Pig. &7. Miiller prolongs to the c-axis, by 
which he determines by " analogy " (how, it does not exactly 
appear), the value of the original resistance to compression, 
and so completes Wbhler's results. 
From this curve for any given ratio 
c B a 



<P=- 



d max. B v 

the value of a can be found, and that of h by introduction 
of a safety factor. Miiller employs the. factor \ ; and in this 
includes the effects of temperature and of corrosion. He con- 
siders that the effect of increase of temperature is the same as 
that of a strain producing an equal elongation. It is admitted 
that the effects of temperature and stress cannot well be added ; 
still both take part in the " wear ;" and this compels the reduc- 
tion of the absolutely greater strain, under greater permanent 
load, because with the presence of other stresses the danger of 
reaching the breaking limit is increased. 

a 
So the value /? = - is modified, for reasons assigned that 

u 
are not quite clear, and which are really unsound, judg- 
ing by results ; and a series of values of q> determined by the 
completed curve of Wbhler's results, giving b = £ ft u. Miiller 
makes u = 1,600, and gives two tables of permissible strains ; 
one for tension only, the other for alternating tension and com- 
pression. It is not recommended to use them. 

;§29. 

Remarks. 

The amount of permissible strain depends upon a general, 
but necessarily approximate determination of the relation 
between a and the differences in strain. Wbhler's law is the 



106 



only point of departure, since it alone is of general application, 
and correct in all cases. 

The special results ■which he obtained must be employed in 
calculation of permissible strains ; but with discrimination and 
without accepting them as final ; just as was done with 
the results of former experiments. Safety co-efficients have 
always been, and must always be, employed. 

Considering that Wohler's law has not been disputed by 
any one, and that it has been recently confirmed by Spangen- , 
berg's experiments, it is surprising that a method of calculation, 
always conceded to be false and dangerous, should be offically 
tolerated. Further experiments are desirable ; but they would 
only have a significance like that which a new method of test- 
ing tensile strength formerly had ; neither the law nor the 
general formulas deduced from it would be altered, We know 
already that each material gives its own figures ; and it is 
difficult to see, for what special tests we must wait before 
adopting the law. For tests on special bridge material? 
According to all previous tests it must not be assumed that 
smaller differences occur with one kind of metal, than between 
different kinds, of well known qualities .(§ § 5, 12); and the 
iron tested by Wohler, at least, was not better than that 
required for good bridges (§ 13). Or for tests of kinds now 
in the market ? Can these be had to-morrow ? No sufficient 
reason for not introducing a new method of calculation has 
been given thus . far ; and we need not notice those whose 
judgment is hindered by their conservatism. Or, shall we wait 
till the new method comes from abroad? The question is 
not about theoretical crotchets; and the names of the ex- 
perienced practical men who have made these investigations 
should be sufficient warrant to those who are without expe- 
rience. Call for as many co-efficients of safety as you will, the 
old method is no longer tenable. 

There remains the question of choice between the different 
proposed methods. If a new process is to be generally 



107 

accepted, it must be theoretically sound, simple in application, 
and not contradictory to past experience. It is not finally 
proven that the working resistance a varies in every kind of 
material, according to the same general law ; but, it may be 
demanded that actual departures opposed to the general formu- 
las, be confined within the limits of the differences of kinds 
recognized as good. In all these respects Launhardt's process 
is to be preferred. This is primti facie true, and conviction 
.comes with more exact testing and comparison of practical cal- 
culations. It was after such comparison that we felt that it 
was necessary to complete and extend his method. 

Launhardt's formula in form (3) is the expression of 
Wohler's law. It determines the limiting values of a, and 
the only arbitrary element is the choice of the interpolation 
formula for a 

This choice is confirmed by Wohler's experiments, adapted 
to testing only, and besides other by experiments with iron. 
Even for more exact results than those which concern us here, 
they are sufficient. Further hypothesis and more complex 
developments would be superfluous. 

Gerber's theory (§ 28) is clear; but the relation between a 

G 

and - is determined in an artificial way. This was necessary 
d 

in order that the formula might hold for alternation of tension 
and compression; but the application in this case is not simple. 
Not only must (A), (B), (C) be employed twice, but the whole 
previous method of static calculation must be changed. The 
effect of dead-load, and the positive and negative maximum 
effects of the live-load must be separately determined for 
each piece. This is also true of Schaffer's method, which also 
takes too much account of passing load, and none at all of 
fixed. His formulas give the security less the greater the 
fixed load ; and when this load only is considered, they give 
as permissible strain the total ultimate strength t= 3,500. 



108 

(§ 28; for B v =o; ip = o, a=t and b — a.) Gerber for dead-load 
puts 6=1,600, -which is not exact. Since Schaffer does not 
provide safety against fixed load, it happens that sometimes 
in case of alternating tension and compression a greater per- 
missible value is found than for tension alone, viz : whenever 

B -f- max. B v 

600 < a 

B c -j- max. B v 

600 n- a 
i. e., for B e > max. B, 

a — 600 

This happened in one case of the second table of § 30. 
When tension, and compression are equal (B) gives an inde- 
terminate value. 

Muller's process depends in part upon untenable assumptions. 
It is not certain that a single increase of temperature has the 
same effect as a single load : previous observations are to the 
contrary (§ 10). "We have seen that at temperature from 100° 
to 200° C, a greater load is borne than at ordinary tempera- 
ture, though both effects combine. Even if Muller's hypothesis 
were correct, it could not be applied in all cases. For by it 
the permissible stress is greater for alternate tension and com- 
pression than for tension only and restoration. 

The methods of Gerber, Schaffer and Muller agree in this 
that they are based too exclusively on Wohler's results. The 
last, stripped of unnecessary incidentals is the graphic repre- 
sentation of Wohler's numerical results ; and Gerber's and 
Schaffer's methods can be made useful only by calculation of 
tables which must depend on Wohler's tests ; and it is a 
question whether the old tables would be of avail ; but formu- 
las I and II are independent of special values, and can be ac- 
commodated to new results, while safety-factors can be taken 
at will. 

Launhardt's view of the effect of impact upon the calculation 



109 

of permissible stress seems not adequate. He deduces from 
Wohler's tests the ■working strength of iron, not considering 
impact, 

(5 min. B . 
1-| ) 
6 max. B ' 

The effects, not local, of impact consist in the most unfavor- 
able case of the increase of max. B, which determines the 

min. B 

sectional area, and the diminution of which diminishes 

max. _B 

the value of the working-strength. Launhardt takes into ac- 
count only the latter by putting 

(1 min. B v 
1-| ) 
2 max. B ' 

In this way impact is more regarded the greater the value 
min. B, and is left out of account when min. B = o, as often 
happens. This cannot be meant. Regarding only tension or 
compression only, a cannot be less than w=2, 190; but in a 
bar alternately pulled and let go partially or wholly, impact 
causes in the most unfavorable case alternating tension and 
compression, so that the working strength is found by formula 
II. Let A B, Fig. 58, be the curve of working-strength, with- 
out reference to impacts, then, according to Launhardt, when 
these are considered, G D E would take the place of A B, and 
when all are taken into account, F G would take the place of 
A B. With this, Launhardt would probably agree. 

§30. 

Comparisons. 

The following table contains the permissible strains b, cal- 
culated by the new methods for construction-members under 



110 



tension or compression only, and for which the ratio of limiting 

min. B 
strains — . has the value assigned. 



max. B 



P 



For flanges of girders, q) = - ; in which p = dead-load 

1 

and q = p + z, the total load per unit of length. 

For comparison the numbers are given which are found by 

the formula b = 1,600, as applied by Gerber in the cal- 

p+3z 

culations for the Mayence bridge. 

In the 6th column are the figures corresponding to Laun- 
hardt's formula. 

(1 min. B . 
1_| ) 
2 max. B ' 







03 






t3 


03 


p 


p 


O 

a . 




fr4 


u 


1~ 


<p = - 


- 




s> 


i 


3 


gS 


g 


e 


a 


Of 

03 


■3 

OQ 


1-3 


ft 





.0 


533 


646 


600 


800 


700 


i 


0.2 


600 


740 


712 


867 


758 


f 


0.4 


659 


820 


814 


914 


800 


% 


0.6 


711 


889 


910 


950 


831 


i 


0.8 


758 


947 


1,000 


978 


855 


ft 


1.0 


800 


997 


1,088 


1,000 


875 


A 


1.2 


838 


1,043 


1,171 


1,018 


891 


A 


1.4 


873 


1,080 


1,250 


1,033 


904 


l 


2.0 


960 


1,172 


(1,640) 


1,066 


933 


i 


00 


1,600 


1,600 


(3,500) 


1,200 


1,050 



It is seen that Schafifer's formulas give too large security for 
permanent load when small, and too small when large. 

For changes in tension and compression the permissible 
strains by Gerber's and Schaffer's methods, being dependent 



Ill 



not always alone upon tp, but also upon B„ concrete cases 
roust be used for comparison. 

The figures in the following table under II, III, IV, are the 
strains given in Bitter's Dach. and Briick. Constr. for 3 diago- 
nals of a truss. The strains per square cr. as determined by 
the American method are found by the formulas 



F 



b = 





max. B 




b = 






F 




max. 


B 4- max. 


B> 




700 






max. B 





max. B -\- max. B' 
The results are opposite " America." 



.700 





I. 


II. 


III. 


IV. 


V. 


Max. B. . . . 
Max. B'.... 

Be : 

Max. B 


arbitrary. 






-|- 15,380 
- 530 
+ 2,120 

0.034 


+ 6,230 
- 1,380 
+ 710 

0.206 


+ 9,550" 
- 4,600 
+ 710 

0.565 


arb. 

arb. 



1 


Max. B 




Gerber . . . 
SchafCer... 
Form. (12). 
America. . 
Europe 


646 
600 
700 
700 
700 


574 
(609) 
688 
677 
700 


512 
542 
628 
581 
700 


437 
436 
502 

472 
7U0 


380 
334 
350 
350 
700 



If any one refuses to avail himself of the benefit of the new 
method as regards economy of material, it is his own affair. The 
structure will not be the safer for this refusal ; and whoever 
squanders material must answer to the one who has to pay for 



112 



it. But it cannot be assumed without risk, that permanent 
pieces under alternate tension and compression may be sub- 
jected to a stress of 700 kil. per square cr. If one does no 
more, let him at least use the American formula (p. 7), for 
the sections of pieces alternately under tension and compres- 
sion, which -gives results fairly agreeing with those obtained 
according to Wohler's law from formula (12). 



Fig.i. 



Till. Fig. 3. 



mm 



p c 



Fig. 5. 



J 




2 


* \ 



SS 



Fig. 6. 



-+S000 




Fig. t. 





Fig. 



O 



0/ «« OJ M- 0.S 




Fig. 11. 



Fig. 13. 

- - 

B 



<: 



r, 

< 



z? 



^ 



Fig.17. Fig.1&. Fig. 19. Fig. 20. Fig. U. 



^ 



) 
) 



C 



J- 



) C 



tn 



.. .. .. .. 



j- s 



) C 



«r / 



) c 



Fig. 15. 



Fig. it; 




O 

O 

\ O / 



Fig. 2*. 



j' 



«T 



) 



Y y >' 

5 fl -B 

n/i- em- xmeL- 



+"i--> 



o 
o 



o 
o 



■'".fl 



Fig. 23. 




Fig.Ki. 



■Fig. 24 



C 



c 



c 




^) 



o 



CO 



) 



^B 






Tig. 28. 



>^.. jkA 



*«!> 
/* 



•- .» y- 
5 



Fig. 36. 



14 



Fig. 29. 



"^r 



■/"-j 



Fig. 37. 



£$* 



Fig.30. 



~!5Z>£ rf 




Fig. 32. 



Fig. 39. 



l" \ 


/ — N 


A® A 


;,#.\ 


/ i- — -J, '. 


f-'"""-V \ 


! i A i i 
ill :'! ! 

lii ! i 

III ili 


rftli 

! ! I i i- 



Fig 43. 



// 



Fig.4?0. 



2? 
-x- x- 



r~ 



\^r 




mm 



^ 



if 



Fig. 



D 
-*- > 




I 



F«.M 




Pig. 46.- rY) 




Pig. bl. 



J 



jg^ 



Fig. 53. 







Fig.55. 



*<p 



s 

nz 




Pig. 56. 





o 


i ! 


i ( 

6 




\° 

\° 


o SO 


i 

i <■ 








..r 



"*. 



«iBj. 



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I). VAN NUSTHAND. 11 



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D. VAN NO STB AND. 19 



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LEGAL CHEMISTRY: 

A GUIDE 

TO THE 

DETECTION OF POISONS, EXAMINATION OF STAINS, ETC., 



AS' APPLIED TO 



CHEMICAL JURISPRUDENCE. 

Translated with Additions from the French of A. Naquet, Pro- 
fessor to the Faculty of Medicine of Paris. 

By J. P. BATTERSHALL, Nat. Sc. D. 

WITH A PREFACE BY 

C. F. CHANDLER, Ph.D., M.D., LL.D. 



P REFA CE . 

The importance of exact chemical analysis in a great variety of cases which come 
before the courts is now fully recognized, and the translation of this excellent little 
book on Legal Chemistry, by one of the most distinguished French Chemists, will be 
appreciated by a large class of American readers who are not able to consult the 
original. While it is to be regretted that the author has not presented a much more 
complete work, there is an advantage in the compact form of this treatise which com- 
pensates, in some degree, for its brevity. 

The translator has greatly increased the value of the book by a few additions and 
his copious index, and especially by the lists of works and memoirs which he has 
appended ; and while he could have further increased its value by additions from 
other authors, we recognize the weight of the considerations which induced him to 
present it in the form given to it by the author. Some chapters will have very little 
value in this country at this day, tout Ijhe translator could not, with propriety, omit 
anything oontained in the original. C. J?. C. 



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Journal. 

" This book on Legal Chemistry is the vade meeum indispensable to the doctor, 
the lawyer, and the judge, called to discuss criminal cases of that kind, which have 
become so frequent of late."— Commercial Advertiser.- 

" This little work will be found very valuable as a guide to ordinary medical 
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tion of fire-arms, writings, ashes for human remains, adulteration in food, medicines, 
etc., etc."— Cliieago Medical Timis. 



Morocco Tuck, Pocketbook Style, Gilt Edges, 
tions. $2 50. 



246 pp. 307 Illustra- 



FORMULAS & TABLES 

FOR 

ARCHITECTS AND ENGINEERS, 

In Calculating the Strains and Capacity of Structures in Iron and Wood. 

BY F. SCHUMANN, C.E. 

PREFACE. 

The following collection of Formulas and Tables is intended as a 
ready reference for Architects and Engineers in computing the Strains and 
Strength of Structures in Iron or Wood. The author has attempted to 
give concisely all the necessary data required for the calculations. The 
object is, to give a compilation and transformation into simple formulas 
and tables, adapted to practice, of matter contained in the works of Weis- 
bach, Banhbie, Rebhahn, Ritter, Breyman, Gordon, Brandt, Moll & Reuleaux, 
Laissle & ISchubler, Fairbairn, and others. 

Among other matter may be particularly mentioned the tables giving 
the capacity of rolled and cast iron beams, and the extensive table of for- 
mulas for the Moment of Inertia and Resistance of various sections. The 
formulas and constants for ascertaining the Strains in Eoof and other 
Trusses will be found quite complete, extending to all the different forms 
or systems in general use. Under "Miscellaneous" is given necessary 
formulas for the calculation of Lines, Areas, and Solids ; also tables of 
Natural Sinss, Co3ine3, Tangents, Cotangents, Secants and Cosecants, 
Area and Circumference of Circles, "Weight of Materials, etc. 



Summary of Definitions and General 
Principles. 

Moments of Inertia and Resistance of Va- 
rious Sections. 

Strength of Materials, etc. 

Resistance to Cross Breaking and Shear- 
ing. 

Capacity and Strength of Beams. 

Pressure on Supports. 

Compressive Strains and Pressure oa 
Supports. 

Sloping Beams, Rafters, etc. 

Resistance to Crushing. 

Strength of Columns, Hilars, and Struts. 

Parallelogram of Forces. 

Strains in Frames. 

Strains in Boom Derricks. 

Strains in Trusses. 

Strains in Trussed Beams. 

Strains in Trusses with Parallel Booms. 

Strains in Parabolic Curved Trusses. 

Bow-String Girders. 

Capacity and Strength of Parabolic Arched 
Beams or Bibs Originally Curved. 

Strains in a Polygonal Frame. 

Strains in Roof Trusses. 

Pressure of Wind on Roofs. 

Pressure of Snow on Roofs. 

Tie Rods and Bars. 



Joints or Connections in Iron Construction 

Dimensions of Bolts and Nuts. 

Compound Strain in Horizontal and Slop- 
ing Beams. 

Weight of Moving Loads. 

Static and Moving Loads on Bridges of 
Wrought Iron. 

Geometry. 

Centre of Gravity of Planes. 

Trigonometrical Formulas. 

Trigonometrical Functions. 

Circumference, Area, and Cubic Contents 
of Circles. 

Srftciflc Gravities of Materials. 

Weight of Superficial Inch of Wrought and 
Cast Iron. 

Weight per Square Foot of Metals. 

Weight of a Lineal Foot of Flat and Square 
Bar Iron. 

Weight of a Lineal Foot of Rolled Round 
Iron. 

Weight of Bolts, Nuts, and Heads. 

Weight of Material used in Building. 

Divisions of a Foot expressed in Equiva- 
lent Decimals. 

Table for Comparing Measures and 
Weights of Different Countries. 

To cut the s-trongest and Stiffest Beam 
from a Log. 



On Vol. 12mo, 203 pages, 103 Illustrations, price $1 SO. 



ATEEAIISEONOPIICS; 

OR, LIGHT AND SIGHT 

THEORETICALLY AND PRACTICALLY TREATED 



WITH THE APPLICATION TO 



FINE AET AND INDUSTRIAL PUESUITS. 



E. IUGENT, O.E. 



CONTENTS. 

Chap. I. Introductory. 

II. Retraction of Light. 

II I., Refraction of Rays by Prisms and Lenses. 

IV. Formation of Images by Lenses. 

V. On the Reflection of Light. 

VI. Formation of Images by Plane, Concave, and Convex Mirrors — 
Reflecting Telescopes— Reflecting Microscopes. 

VII. On Spherical Aberrations in Lenses and Mirrors. 

VIII. On Caustic Curves formed by Reflection and Refraction. 

IX. Physical Optics — Analysis of Eight— Its Decomposition into 
Colors. 

X. On the Dispersion of Light. 

XI. On the Principle of Achromatic Telescopes. 

XII. Breadth of Waves of Light — Inflection or Defraction of Light — 
Law of Interference. 

XIII. Double Refraction and Polarization of Light. 

XIV. The Eye. 

XV. Accidental or Complementary Colors. 

XVI. Optical Instruments. 

XVII. The Principles of Optics applied to Various Useful Furpcsee. 



NOTICES OF THE PRESS. 

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afford accurate and complete information to all interested in the application of the 
science." — Hound Table. 

" This is a work not only of service as a college text-book, but eminently useful 
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the engineer— in short, almost every department of human industry." — Cincinnati 
Chronicle. 



One Volume, 339 pages, with numerous Diagrams and 
Wood-Cuts, handsomely hound in, fine cloth, $1 50. 



THE 

MECHANICS' FRIEND. 

KDITED BY 

WM. E. A. AXON, M.K.S.L. 

A COLLECTION OF 

RECEIPTS AND PRACTICAL SUGGESTIONS 

RELATING TO 

The Metric System, Miscellaneous Tools, Instruments and Processes, 
Cements and Glues, Varnislies and Lacquers, Solders and Metal- 
Working, Steam-Engines, Mailways and Locomotives, Fire- 
Arms, Horology, Glass, Wood- Working, House and Gar- 
den, Drawing and Moulding, Photography, Musical 
Instruments, Taxidermy, Plant Preserving, 
Aquaria, Miscellaneous Chemical Pro- 
cesses and Compositions, Lighting, 
Dyes, Water-proofing, Gilding 
and Bronzing, Pyrotechny, 
Electricity, Magnetism, 
and Telegraphy. 



EXTRACT PEOM PREFACE. 



The present differs In some important particulars from the many " receipt-books " 
which hare preceded it. It is the result not so much of individual judgment as of the 
action of a numberof " friends in council," whose practical experiences have^inspired 
the instructions and hints it contains. . . . There is a large apd rapidly-increas- 
ing class of amateurs who devote some of their leisure to working in the mechanical 
and other branches of practical science. These persons will, it is hoped, in this 
volume find many things to 'save them trouble and speed them on their way. Whether 
they want to skeletonize the leaf of a plant, or to construct a steam propeller for a 
model boat, to make a sky-rocket or an electric clock, an artificial magnet or a photo- 
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every trade renders it probable that with persons of this class many improved pro- 
cesses will originate. The amateur workman looks at things with a fresher eye than 
one who has come to regard the processes learned in youth as the final of perfection. 
... In preparing for the press the contributions of so many individuals, a con- 
siderable amount of revision and condensation has been necessary, and every possible 
care has been taken to exclude matter already easily accessible. . . . The topics 
have, as far as possible, been grouped together according to their mutual relation- 
ship, but as all such attempts at classification are in their very nature defective, this 
arrangement has been supplemented by a copious alphabetical index. 



" In the various receipts that are scattered throughout the work, the reader will 
find sufficient amount of valuable material to reimburse him for the oost of the book, 
and there are numerous ingenious and useful mechanical devices, which are fully 
figured and explained. 11 — Industrial Monthly. 

"It is an invaluable book of reference for practical and amateur mechanics and 
artisans, and all who are interested in oxperimental science. 1 *— American rmgress, 
New Twit.