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THE  DESIGN  AND  CONSTRUCTION 
OF  POWER  WORKBOATS 

By  ARTHUR  F.  JOHNSON.  N.  A. 


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Tke 
Design  ana  Construction 

-^  of 

Power  Workboats 

by 

Arthur  F.  Johnson,  N.  A. 


Copyright  in  tKc  United  States  and  Canada 

and 

Entered  at  Stationers'  Hall,  London 

1990 

By  The  Penton  PublisKing  Company 
Cleveland,  Ohio.  U.  S.  A. 


All 


RigKts  Reserved        l)#/)i 


Library 


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NaVal  architecture  as  applied  to  power  worl^- 
hoats  lacks  literature;  perhaps  because  bigger  game 
is  more  absorbing.  When  it  is  realized  that  the 
future  inland  waterways  of  this  country  must  be 
developed  and  utilized;  also  that  power  boats  will 
provide  the  means  of  avoiding  the  repetition  of 
lamentable  inefficiency  in  conveying  the  products 
of  our  interior  to  the  principal  ports  or  centers  of 
distribution,  proper  design  will  be  no  small  factor 
in  the  solution  of  the  problem. 


4S5333 


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Digitized  by  the  Internet  Archive 

in  2008  with  funding  from 

IVIicrosoft  Corporation 


http://www.archive.org/details/designconstructiOOjohnrich 


3 


I  Table  of  Contents 

Chapter  I — Advantages  and  Classifications 1 

Chapter  II — Analyzing  Operating  Conditions 5 

Chapter  III — Buoyancy,  Draft  and  Displacement 9 

Chapter  IV — Laying  Down  and  Fairing  the  Lines 15 

Chapter  V — Stem,  Keel  and  Stern  Design 19 

Chapter  VI — Application  of  Steel  Construction 25 

Chapter  VII — Wood  and  Steel  Transverse  Framing 29 

Chapter  VIII — Design  of  Longitudinal  Framing 33 

Chapter  IX — Bulkheads  Demand  Careful  Planning 37 

Chapter  ^— Hull  Planks— Fenders— Bilge  Keels 43 

Chapter  XI — Decks  for  Wood  and  Steel  Boats 47 

Chapter  XII — Constructing  the  Deck  House 53 

Chapter  XIII — Companions — Hatches — Awnings 59 

Chapter  XIV — Mats — Davits — Winches — Windlasses 65 

Chapter  XV — Anchors — Towing — Deck  Drainage 71 

Chapter  XVI — Auxiliary  Machinery  and  Quarters 75 

Chapter  XVII — Food  Storage,  Heating  and  Lighting 79 

Chapter  XVIII — Painting  Structure  and  Sheathing 83 

Chapter  XIX — How  Concrete  Power  Boats  Are  Built 87 

Appendix  I — Tables  of  Scantlings  for  Power  Workboats 93 

Appendix  II — Designs  and  Details  of  Typical  Power  Workboats 101 


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List  of  Illustrations 


Page  | 

Fig.  1 — Cost  Chart  ok  Power  Vessels  Under  Normal  Building  Conditions    (Commercial) 5  | 

Fig.  2 — Cost  Chart  of  Large  Power  Vessels    (Commercial)    Under   Normal   Building   Conditions 6  | 

Fig.  3 — Character   Curves   Sternwheel   Power   Boats    (Wood)   Less  Than  100  Feet  Long 6  | 

Fig.  4 — Hull  Proportions   Sternwheel  Power  Vessels  Over    100   Feet    Long 7  | 

Fig.  5 — Hull  Proportions  Power  Tugs  Over  60  Feet  Long 7  j 

Fig.  6 — Character   Curves   Power   Lighters 8  | 

Fig.  7 — Hull    Proportions    Small    Screw    Vessels     (Wood) 8  | 

Fig.  8 — Shows   Water  Pressure  Acting  on  a  Floating   Vessel    10  j 

Fig.  9 — Illustrates  Relation  Between  Draft  and  Displacement    11  | 

Fig.  10 — Indicates  the  Utility  of  Reserve  Buoyancy 11  j 

Fig.  11 — How  External  Force  Causes  Heeled-Over  Position     12  | 

Fig.  12 — Path  of  Water  Around  a  Box-Shaped  Hull 12  | 

Fig.  13 — -Gradual  Stream-Line  of  a  Properly  Formed  Vessel 12  | 

Fig.  14 — Lines  of  a  SO-Foot  Power  Tug 14  | 

Fig.  is — Various  Forms  of  Stems IS  | 

Fig.  16 — Various   Types   of   Sterns 16  | 

Fig.  17 — Sterns    for    Sh.\li.ow    Draft    Vessels 17  | 

Fig.  18 — Paddle    Wheel    Stern 17  | 

Fig.   19 — Illustrating  a  Typical  Body  Section 18  | 

Fig.  20 — Stem    of    a    Wooden    Tug 19  j 

Fig.  21 — Stem  of  a  Small  Power  Workboat 19  | 

Fig.  22 — Stem  of  a  Large  Vessel  250  Feet  Long 19  | 

Fig.  23 — Stem   of  a  Large  Wooden   Vessel 20  | 

Fig.  24 — Construction    of    Spoon    Bow    for    Shallow    Draft    Bo.\ts 20  | 

Fig.  25 — Clipper   Stem   of  Auxiliary   Sailing   Vessel 20  | 

Fig.  26— Construction-  ok  Bottom  Girder  of  Large  Wooden   Ship   20  | 

Fig.  26a — How  Keel  Bolts  are  Countersunk 21  | 

Fig.  27 — Keel  of  a  Wooden  Schooner 21  | 

Fig.  28 — Keel  of  a  Wooden  Tug 21  | 

Fig.  29 — Keel  of  a  SO-Foot  Workboat 21  | 

Fig.  30 — Keel    of     Shallow     Draft     Vessel 21  1 

Fig.  31 — Overhung    Transom    Stern    of    Auxiliary    Schooner 22  I 

Fig.  32 — Stern  of  Tug  or  Lighter  With   Single  Deck  and  Guard  Timber 22  | 

Fig.  33 — Transom    Stern   for   Small  Boat   With    Metal    Rudder 22  | 

Fig.  34 — Compromise    Sterns    Seldom    Used    on    Workboats 22  I 

Fig.  35 — Shallow    Draft    Stern    With    Stern    Wheel 23  | 

Fig.  36 — Longitudinal    Section    of   Wooden    Tunnel    Stern    Boat 23  | 

Fig.  37 — Cross   Sections   Showing   Different   Tunnel   Construction 23  | 

Fig.  38^Bar    Stems    and    Method    of    Scarphing 2S  | 

Fig.  39 — Three   Types   of   Keels   of   Steel   Vessels 25  | 

Fig.  40 — Methods    of    Fitting    Keelsons 25  | 

F"ig.  41 — Center    Keelson    with    Innercostal    Plate 26  I 

Fig.  42 — ^Transverse    Section    of    Double    Bottom 26  I 

Fig.  43 — Construction    of   Overhung    Transom    Stern 26  | 

Fig.  44 — Attaching    Guards    and    Rails 26  I 

Fig.  45 — Construction   of    Rudders    and    Strut    Bearings 27  | 

Fig.  46 — Elevation    and    Plan    ok    Sternwheel    Vessel 27  | 

Fig.  47 — How  the  Bottom   Plating  is  Dished  for  Tunnel   Stern 27  | 

Fig.  48 — Stern   (Or  Bow)   of  Double  Ended  Steel  Ferry  Boat 27  | 

Fig.  49 — Construction     for     Tugs     and     Power     Lighters 29  | 

Fig.  50 — Transverse  Framing  of  Large  Wooden  Vessels 30  | 

Fig.  51 — Frames     for    Shallow    Draft     Vessels 30  | 

Fig.  52 — Midship    Section   of    Steel   Tug   or    Lighter 30  | 

Fig.  53 — Where  the    Main    Deck    Overhangs   the   Hull 31  | 

P"iG.  54 — Shallow    Draft    Vessels    Have    Straight     Frames 31  | 

Fig.  55 — Steel    Stanchions    and    Stanchion    Heads 32  | 

Fig.  56— Longitudinal  Stringers  and  Shelves  For  Wooden  Tugs;  Frames  for  Shallow  Steel  Vessels 33  | 

Fig.  57 — Cross     Sections     Showing     Frame     Construction 34  | 

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List  of  Illustrations 


i 


Page 

Fig.  5S — Steei,   Side  Keef-sons   with   Transverse   Frami.nx 35 

I  Fig.  59 — Haic it     and     Cockpit     Coami ng     Construction 35 

Fig.  60 — Cross    Section    of    a    Tug    with    Longitudinal    Framing 36 

I  Fig.  61 — What  Happens  When  the  Bow  or  Stern   Compartment    is    Flooded 38 

I          Fig.  62 — Transverse  Watertight  Bulkhead  of  Wooden  Vessel  Longer  Than   125  Feet 38  | 

I          Fig.  63 — Transverse   Watertight   Bulkhead    for   Small   Wooden    Vessel 39  | 

I          Fig.  64 — Cross    Sections   of   Various    Minor    Bulkheads    for   Cabins,    Etc 39  | 

I          Fig.  65 — .Steel    Bulkheads    and    Fastenings    for    Wooden    Vessels 40  | 

I          Fig.  66 — Shows  Method  of  Fitting  "Shoes"  at  Bulkheads   Where  Keelsons   and   Stringers   are   Cut 40  | 

I          Fig.  67 — Construction  of  Tank  Bulkheads  for  Oil  and  Water;   Also   Metal  Bulkheads  for   Minor  Com-  I 

I                                             PARTMENTS       41  | 

I          Fig.  68 — How    Stealer    Plates    ari:    Introduced 43  | 

I          Fig.  68-a — Methods  of  Fitting  Hull  Plating  to  Frames    ; 44  | 

I          Fig.  69 — Construction    of    Fenders     and    Bilge    Keels 45  i 

I          Fig.  70 — How    Decks    are    Classified 45  | 

I          Fig.  71 — Drawings    Showing    Contour   of    Decks    and    Sheer 4g  | 

I          Fig.  72 — Methods    of    Laying    Deck    Planks 48  | 

I          Fig.  7.3 — Cross-Section     of     Wooden     Deck     Construction 49  j 

I          Fig.  74 — Construction    of    Decks    of    Steel    Vessels 50  | 

I          Fig.  75 — Construction    of    Ceilings    and    Double    Bottoms 50  | 

1          Fig.  76 — Contour  and  Construction  of  Wooden  Deck  Houses    54  | 

I          Fig.  n — Construction  Details  of  Steel  Houses 55  | 

j          Fig.  78 — Watertight  Doors,  Air  Ports  and  Dead  Ligh  f s    56  1 

I          Fig.  79 — Construction    of    Hinged    Windows    a.xd    Skvlights 57  | 

1          Fig.  80 — Wood     and     Steel     Companions 59  | 

I          Fig.  81 — Detail    Construction    of    Companion    Slides    and    Hatches 60  | 

I          Fig.  82 — Watertight     Hatches     and     Manholes 61  I 

I          Fig.  83 — Construction     Details     of     Ladders     and     Kails 62  i 

I          Fig.  84 — Awning    Stanchions    and    Fittings 63  1 

I          Fig.  85 — How  Pole  Mast  and  Boom  is  Fitted 65  | 

I          Fig.  86 — Construction  and  Install.mion  of   Steel  Masts,  Also   Boom    Crotch 66  I 

j          Fig.  87 — Davits  and  How  They  are  Installed 67  I 

I          F'lG.  88 — Winches,   Windlasses   and   Ground    Tackle 68  I 

Fig.  89 — Anchors,   Chocks   and   Hawse   Pipes 72  | 

Fig.  90 — Towing  Bitts  and  Knees ■]■>,  | 

Fig.  91 — Chocks    and   Cleats 73  | 

Fig.  92 — -Fuel  or  Water   Tanks,   Flat   Side   Type 75  | 

Fig.  93 — Installation  and  Equipment  of  Fuel  Tanks 76  | 

Detail  of  Inlet  Connection  for  Pipe  Suctions  from  Sea 76  1 

Detail  of  Soil    Pipe   Discharge   Connection 77  1 

Detail  of  Scupper  from  Tiled  Toilet  Space 77  | 

I          Fig.  95 — Built-in  Refrigerator  in  Cabin  Trunk  of  50  to  75-Foot  Power  Boat 7g  | 

I          Fig.  96 — Construction  of   Refrigerator  Door 79  | 

I          Fig.  97 — Interior  of  Stack  with  Tanks 80  | 

1          Fig.  98 — Ventilating     Equipment gO  | 

I          Fig.  99 — Ventilating    Equipment 80  I 

I          Fig.  100 — Pipe     and     Transom     Berths 81  | 

I          Fig.  101 — Bilge   Keels   and    Sheathing 84  1 

I          Fig.  102 — How  Wood  Sheathing  is  Fitted  on  Wooden  Hulls 85  1 

■          Fig.  103 — Typical   Section   o.'^   a    Concrete   Hull   Under    Constructiu.\- 88  | 

I          Fig.  104 — Metal   Clips   Used   to    Support    Longitudinal   Rods 89  i 

I          Fig.  105 — Method  Used  in  Holding  Rods  in  Place  for  Pourixc;  Forms 89  = 

I          Fig.  106 — Molded  Guide  Bar  Punched  to  Receive  Rods.     This   is   a   Very    Satisfactory    Method    Used   with  | 

I                                Excellent   Results 89  I 

I          Fig.  107 — Construction    of    Stanchions     and     Girders 90  | 

1          Figs.  108  and  109 — Bow  and  Stern   Construction  for  a   Concrete  Workbjat 90  1 

I          Fig.  110 — Details    for    Attaching    Miscellaneous    Fittings 91  | 

1  § 
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Arthur  F.  Jihnson,  N.  A.,  authcr  cf  De- 
sign and  Cunslraciion  0/  Power  Wcrl^boots, 
apptars  here  in  the  unikrm  of  AssislanI  Marine 
Superintendent  of  the  U.  S.  Army  Transport 
Seroiez.  Besides  being  educated  as  a  natal 
architect  and  marine  engineer,  h:  has  had  wide 
experience  in  th:  U.  S.  Engineer's  Department 
and  in  shipbuilding  yards  and  as  Designing 
Engineer  for  the  Fabricated  Ship  Corporation, 
Milwaukee,  Wis.,  so  that  h;  has  a  practical  as 
well  as  a  theoretical  knowledge  of  the  subject. 
Mr.  Johnson,  at  thz  present  writing  is  Produc- 
tion Manager  of  Nelson  Purchasing  Organiza- 
tion, Chicago,  III. 


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CHAPTER  I 

Advantages  ana  Classincations 


^^^^^HE  utilization  of  vessels,  propelled  by  internal 
M  C^\  combustion  engines,  for  commercial  transporta- 
^  J  tion    by   water   is   no   longer   in   the    experimental 

^^^  stage;  nor  has  there  been  a  dearth  of  literature 
setting  forth  the  general  characteristics  of  the  numerous 
uses  to  which  this  type  of  craft  has  been  adapted.  From  the 
very  first,  good  engineering  portended  success  of  this  class  of 
vessels,    since    there    can    be    no    sounder    logic    than    that 


points    should    be    understood    by    owners,    operators    and 
builders. 

In  general  power  workboats  may  be  classified  under 
three  main  headings:  First,  service  in  which  engaged; 
second,  material  of  which  constructed;  and  third,  type 
and     arrangement     of     propelling     machinery. 

With  respect  to  service,  the  first  consideration  is 
whether     the     waters     navigated     are     to     be     "open"     or 


chemical   energy  as   contained   in   fuel  will  produce   maxi-       "sheltered;"    that    is,    whether    the   vessel    is    to    go    to    sea 


mum  power  when  converted  into  mechanical  energy  at 
the  nearest  practicable  location  to  the  point  of  applica- 
tion   of   the   power. 

Whereas,  in  steam-propelled  craft,  the  latent  energy 
in  fuel  was  first  converted  into  heat  of  gases  due  to 
combustion,  these  gases 
then  transmitting  their 
heat  to  water  in  a 
boiler,  generating  steam ; 
this  in  turn  passing  to 
the  engine,  losing  con- 
siderable heat  content 
en  route ;  in  a  combus- 
tion engine  all  the  en- 
ergy conversion  takes 
place  in  the  cylinders. 
This  not  only  results 
in  saving  of  weight  by 
omission  of  boilers  and 
increased  space  for  car- 
go storage  due  to  lesser 
space  occupied  per 
horsepower,  but  also  the 
abolition  of  heat  losses 
and  the  carriage  of  wa- 
ter   for   boiler    feed. 

These  advantages 
were  at  first  oflfsct  by 
practical  defects  in  com- 
bustion engine  design, 
lack  of  skill  on  the  part 
of  the  operators  and  the 
customary  conservative 
frame  of  mind  on  the 
part  of  vessel  owners 
which  is  inevitable  to 
all    radical    innovations 


or   to   operate   in   rivers   and   harbors. 

Seagoing  vessels  to  date  have  been  mainly  cargo  car- 
riers (wooden  or  steel)  or  auxiliary  sailing  craft.  The 
construction  in  these  being  identical  with  that  of  steamers, 
has     been     thoroughly     treated     in     other     works     of     ship 

design. 

V  e  s  s  e  Is  traversing 
coastwise,  harbor  or 
inland  waters  are 
those  here  to  be  dis- 
cussed  and   embraced' 

(1)  Ferries: 

(a)  Fast     passenger. 

(b)  Passenger  and 
freight. 

(c)  Car. 

(2)  Tugs. 

(3)  Power    lighters. 

(4)  Tank  boats: 

(a)  Water. 

(b)  Petroleum  prod- 
ucts. 

(5)  Trawlers. 

(6)  Shop  boats: 
(a)     Repair   boats: 

(Machine    shops) 
(Welding    plants) 

(7)  Pumping       and 
wrecking  boats. 

Passenger  ferries  vary 
from  fine-lined  relative- 
ly fast  vessels  of  from 
50  or  60  feet,  to  200 
feet  in  length.  Depend- 
ing upon  the  length  of 
run  they  may  vary  in 
speed     from     10     to     20 


KUMTUX,    LUMBER   TOW    BOAT 

She  is  65   feet  x  16  feet  and  is  powered  with  a   110-horsepower   Standard-Corliss 

engine.      She  is   owned   by    the    Puget   Sound   Tow    Boat   Co.    and   has   given   her 

owners  great  service 

miles  (statute).  Their  characteristic  arrangement  is  to  afford 
maximum  passenger  accommodation :  Sleeping,  mess  accom- 
modations and  sanitation  for  the  large  craft  on  long  runs 
(seldom  more  than  for  one  night)  ;  and  maximum  seating, 
sanitary  and  sometimes  messing  provisions  for  relatively  short 
Since  power  boats,  particularly  those  using  the  lighter  runs  not  exceeding  one  day  (sunrise  to  sunset). 
fuels,  have   practically   replaced   the   small   steamers   of    fore- 


in  industry.  The  tendency  to  let  others  pay  for  the  experi- 
ments incidental  to  practical  perfection  delayed  progress  in 
development. 

Power   Boats  Have  Replaced   Small  Steamers 


gone  days,  and  the  ones  requiring  considerable  power 
and  cheap  fuel  have  long  since  shown  the  dcsiral)ility  of 
diesel  engines ;  effort  should  be  made  to  co-ordinate  the 
valuable  experience  of  operators  and  record  the  features 
of  design  in  power  boats.  This  is  particularly  desirable 
with  respect  to  the  smaller  vessels,  where  ordinary  power- 
boat   construction    would    prove    fragile    and    the    essential 


Jitney    Boat    for    Commuters 

A  recent  innovation  in  this  connection  has  been  the 
"jitney  boat",  making  runs  from  points  within  an  hour's 
run  of  a  city  or  railroad  depot,  and  used  for  transporting 
commuters. 

Passenger  and  freight  ferries  of  moderate  speed  (8  to 
12    miles),    relatively    full    lines    and    ranging    in    length 


The  Design  and  Construction  of  Power  Work  Boats 


welding.  With  the  prevailing  prices 
at  present,  and  as  long  as  steel  ex- 
ceeds $0.03  per  pound,  this  would  not 
be     desirable,     however. 

Composite  vessels  arc  those  with 
wooden  hull  planking  and  steel  framing. 
For  boats  under  100  feet  long,  this 
is  scarcely  a  desirable  construction, 
though    in    larger    ones    it    is    being    ex- 


from  50  to  200  feet  are  becoming  in- 
creasingly popular  as  sources  of  profit. 
The  holds  and  main  deck  are  employed 
for  freight  storage  and  the  superstruc- 
ture houses  the  passengers.  A  cargo 
boom  forward  facilitates  lifting  heavy 
weights,  the  hoisting  winch  being  geared 
from  the  main  engine  or  being  an  inde- 
pendent machine.  There  is  a  single- 
ended    type    for    voyages    of    more    than     tensively  employed. 

one-half  hour  or  so ;  the  ones  for  short  Wooden  construction  is  the  most 
and  frequent  trips  as  well  as  the  car  universally  employed  and  desirable  for 
ferries  being  double-ended.  They  may  vessels  less  than  100  feet  long.  This 
be  propelled  by  screws  or  paddle  wheels,  is  due  to  the  facility  in  working  the 
Tugs  comprise  probably  the  most  nu-  material,  simplicity  of  equipment  needed 
merous  class  of  the  commercial  power  in  building  yards  and  also  to  the  fact 
boats.  Their  lengths  are  from  35  to  that  vessels  up  to  this  size  are  amply 
150  feet  and  speeds  (when  not  towing)  strong  when  built  of  wood.  Steel,  if  too 
from  8  to  12  miles.  Many  of  the  con-  light,  has  not  the  requisite  stiffness  and 
ventionalities  in  tug  design  could  be  corrodes  through  quickly.  If  the  steel 
improved  or  dispensed  with  to  the  ulti-  is  made  heavier,  care  must  be  taken 
mate  betterment  of  the  whole.  This  that  the  vessel  is  not  of  greater  dis- 
will  be  elaborated  upon  subsequently,  placement  than  would  be  the  case  in  a 
The  essential  to  a  tug's  success 
is  great  pulling  power  at  slow 
speeds,  requiring  a  heavy-duty, 
slow-turning  engine  coupled  to  a 
propeller  of  large  diameter  and 
low  pitch  ratio  (0.9  to  1).  Power 
lighters  are  modified  types  with 
large  decks  and  hold  space  for 
cargo  and  a  boom  for  loading. 
Tank  boats,  as  their  name  iin- 
plies,  carry  water  or  petroleum 
in  bulk,  the  form  being  full  and 
the  engines  aft  (at  the  stern). 
Trawlers  are  of  tug  design,  fit- 
ted with  hoisting  booms  and 
fish  tanks.  They  attained  no- 
toriety in  the  recent  war  by 
their  utility  in  mine  sweeping. 
Shop  boats,  carrying  machine 
shop  tools,  welding  plants  and 
apparatus  are  becoming  numer- 
ous. They  are  constructed  with 
a    view     to    bringing    the    repair 

equipment    to    the    disabled    plant,    in-      wooden    one    of    corresponding    size    and 
stead   of  requiring   the   cripple   to   visit      strength. 


1 

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ir,\,,.,.,    ,    .-CnOONER   CONSTANCE 
One   of  the   finest    boats   ever   built    for   halibut   service- 
measures    87    feet    on    deck,    18    feet    beam    and    carries 
horsepower   Standard-Frisco  engine 


the  shipyard.  Workboats  used  for  salv- 
ing and  wrecking  purposes  carry  a  mis- 
cellaneous equipment,  such  as  pumping 
apparatus  and  machines  for  handling 
divers.  With  the  value  of  vessel  prop- 
erty going  up  sky  high  these  boats  are 
becotning     profitable. 

Steel    Too    High    for    Small    Boats 

By  material  of  construction  is  ineant 
that  of  which  the  prmcipal  strength 
members  and  hull  are  composed.  Steel 
is  most  universally  einployed  in  vessels 
over  100  feet  long,  though  it  has  been 
used  in  pressed  form  for  small  power 
and  life  boats.  In  the  writer's  opinion 
powerboats  as  small  as  SO  feet  long,  pro- 
viding they  are  full  lined,  could  -be  built 
of  light  galvanized  steel  shapes  and 
plates,    riveting    being    replaced    by    spot 


Power  workboats  of  wood  are  much 
more  substantially  built  than  are  pleas- 
ure craft  and  it  is  to  establish  stand- 
ards and  details  in  these  practical  ves- 
sels    that      this     Avork      is     undertaken. 

Reinforced  concrete  promises  to  be- 
come extensively  used  in  boat  construc- 
tion, particularly  where  a  considerable 
number  of  the  same  form  and  size 
of  vessels  are  produced.  It  is  no  longer 
an  experimental  construction,  barges  and 
seagoing  vessels  now  building  being  the 
result  of  observing,  for  years,  those 
already    in    service. 

Concrete    Boats   for   Inland    IVatcrways 

Steel  and  concrete  having  nearly  the 
same  coefficients  of  expansion  and  the 
fact  that  painting,  copper  sheathing  and 
fouling   of   bottoms    will    be   troubles    of 


the  past  as  well  as  that  deterioration 
is  negligible,  point  to  extensive  utilization 
of  this  desirable  material,  particularly 
for  inland  waterways.  A  very  rich 
mixture  (1-1-^-3)  of  concrete,  with 
gravel  passing  J-^-inch  mesh,  is  used 
for  the  hull.  This  is  molded  or  "shot" 
onto  galvanized  wire  mesh  supported 
by  ordinary  reinforcing  rods,  the  to- 
tal hull  thickness  varying  from  2  to 
5  inches.  Internal  hull  structure  em- 
bodies reinforcing  steel  skeleton 
work  with  a  leaner  concrete  (1-2-4)  or 
(1-3-5)  again  using  fine  gravel.  The 
density  of  concrete  determines  its 
life,  strength  and  watertightness  as 
well  as  its  elasticity.  Ordinary  con- 
crete, as  commonly  used  ashore, 
would  not  prove  satisfactory  for  ves- 
sels. If  the  ships  are  molded,  stand- 
ard metal  molds  may  serve  for  nu- 
merous hulls,  but  if  one  or  two  only 
are  to  be  built,  the  "gunning"  meth- 
od is  more  desirable,  particularly 
in  view  of  the  fact  that  a  more 
nearly  ship-shape  form  can  be 
built  in  this  manner.  Molded 
hulls  have  resulted  in  crude- 
ness  of  lines  and  while  this  is 
immaterial  at  low  speeds,  tugs 
or  finer  craft  would  require 
excessive  power  unless  more 
refined  in  form.  The  type  and 
arrangement  of  the  propelling 
machinery  together  with  the 
means  of  converting  the  power 
generated  into  propulsive  thrust 
will  not  be  elaborated  upon 
except  wherein  they  affect  hull 
construction  or  arrangement. 
The  power  plant  itself  may  be 
combustion  engines  of  any  one 
of    the    following   types : 

(a)  Diesel  or  oil  engines,  op- 
erating on  two-stroke  or 
four-stroke  cycle  using 
heavy  oil  fuel  (between 
14  degrees  and  23  de- 
grees B  a  u  m  e),  wherein  fuel 
is  i  n  j  e  c  ted  as  spray  into 
the  cylinders  with  compressed 
air  and  ignition  results  from 
high  compression  of  the  charge. 
Revolution  ISO  to  300. 

"Semidiescl" — or  heavy  distillate 
engines,  using  kerosene  or  dis- 
tillate fuel  with  hot  bulb  igni- 
tion or  spark.  These  engines 
are  similar  to  ordinary  gasoline 
machines,  but  operate  at  slow 
speed  and  are  much  more  heav- 
ily constructed.  Revolutions  from 
200   to   600. 

Gasoline  engines  (usually  four- 
stroke  cycle)  using  light  pe- 
troleum distillate,  with  electrical 
ignition,  low  compression  and 
operating  (in  heavy  marine  work) 


-She 
140 


(b) 


(c) 


Advantages  and  Classifications 


between   350   and   800   revolutions 

per   minute, 
(d)     Gas     producer     plants     using     coal, 

wood  or  other  gaseous  fuel. 
Diesel  or  oil  engines  being  relatively 
high  powered,  are  not  much  used  in 
small  commercial  power  boats.  An  in- 
teresting departure  from  this  generality 
is  the  government  tug  Manteo  which 
has  a  100-horscpower,  2-cycle,  dicsel  en- 
gine  and    which   is   only   50    feet   long. 

"Semidiescl"  engines,  a  rather  vague 
and  incorrect  term,  are  excellent  for 
heavy  duty  service  providing  the  oper- 
ator understands  them.  Such  engines 
should  be  more  extensively  utilized  than 
they  now  are,  not  only  because  of  the 
saving  in  fuel,  but  their  rugged  con- 
struction and  ability  to  run  continuously 
if  properly  attended.  There  have  been 
some  sad  experiences,  however,  when 
inexpertly   handled. 

Gasoline,  or  light  distillate  engines, 
of  heavy  duty  design,  are  usually  direct 
connected  to  the  propeller  and  are  the 
most  generally  employed.  Sometimes, 
in  order  to  conserve  space  and  weight, 
small,  high-speed  engines  (900  to  1200 
revolutions  per  minute)  are  installed 
with  a  reduction  gear  to  the  propeller 
shaft.  This  system  is  comparatively  re- 
cent in  ships,  though  long  used  in  auto- 
mobiles.     It    promises    to    become    pop- 


ular if  light  fuels  do  not  attain  pro- 
hibitive   prices. 

Gas  producer  plants  have  never  been 
extensively  employed,  though  when  prop- 
erly designed  and  operated  they  have 
proved  practical  and  economical.  They 
consist  of  a  producer  proper,  where  fuel 
is  caused  to  give  off  its  combustible 
gases  through  distillation,  partial  com- 
bustion and  sometimes  chemical  combina- 
tion  with   water   vapor. 

The  fuels  used  may  be  wood,  coal 
of  a  low  grade  or  residue  combustible 
material.  The  gases  generally  pass  through 
a  "scrubber"  where  foreign  matter  is 
removed  by  spray  or  other  means  and 
thence  to  an  internal  combustion  engine. 

The  arguments  against  producer  plants 
are :  Excess  weight  and  space  occupied 
by  the  plant,  and  skill  necessary  to 
proper    operation. 

The  propulsive  mechanism  of  com- 
mercial power  boats  may  be  propellers 
or    paddle    wheels. 

Propellers  are  most  commonly  em- 
ployed where  light  draft  is  not  a  factor 
in  design.  This  is  because  of  their  pro- 
tected location  with  respect  to  the  hull, 
which  minimizes  damage  by  striking 
against  docks,  towed  vessels  or  by  rough 
seas.  Another  reason  is  that  higher 
revolutions  with  efficient  propulsion  ren- 
der   them    adaptable    to    direct    coupling 


with  engine  shafts,  with  attendant  re- 
duction in  space  occupied  by  machinery 
of   a   given   power. 

Paddle  wheels  (at  side  or  stern  of 
vessels)  are  desirable  in  shoal  water 
because  of  efficient  propulsion  under 
limited  depth  of  immersion  and  also  fa- 
cility of  repairing  buckets  damaged 
through    striking    submerged    olistacles. 

The  practical  range  of  revolutions  in 
paddle  wheels  is  between  20  and  40, 
rendering  necessary  a  reduction  in  speed 
from  engine  to  wheel.  This  is  accom- 
plished through  belts,  gears,  chains,  or 
a  combination  of  these. 

Profcllcrs    in    Tunnel    Boats 

Propellers  in  tunnels,  so  that  the  wa- 
ter surface  at  rest  is  not  more  than 
one-third  of  the  wheel  diameter  below 
the  upper  tip  of  blades,  are  frequently 
employed  for  shallow  draft  propulsion. 
Though  the  wheel  diameter  is  restricted 
and  revolutions  comparatively  high,  ex- 
cellent results  have  been  obtained  in 
this  way,  even  in  tow  boats.  In  these, 
the  out-of-the-way  propellers  present 
an  advantage  over  the  projecting  paddle 
wheels,  and  the  lightened  and  less  roomy 
machinery  afford  lighter  draft  on  a 
given  size  of  vessel  or  permit  of  de- 
crease in  vessel  dimensions  for  given 
draft  and   power. 


The  Design  and  Construction  of  Pozvcr  Work  Boats 


CHAPTER  II 

Analyzing  Operating  Conditions 


"^^^^^HE  first  essential  in  selecting 
m  (7\  a  design  of  power  boat  is  a 
^  J  careful  study  of  the  require- 
^^^^  ments  imposed  by  the  service 
in  which  it  will  be  engaged. 
This  will  determine  the  general  arrange- 
ment, degree  of  equipment,  power, 
amount  of  fuel,  stores  and  water,  ma- 
terial  and   construction,   etc. 

It  is  assumed  that  one  undertaking 
the  construction  of  a  commercial  vessel 
will  familiarize  himself  with  these  re- 
quirements by  careful  study  of  the  local 
conditions  at  the  terminals  and  through 
the  trade  route  which  the  vessel  is  to 
ply.  Conditions  are  so  varied  and  the 
combinations  of  these  so  numerous  that 
exhaustive  discussion  would  scarcely  be 
warranted. 

In  general  the  factors  encountered  are : 

(1)  Character  of  service. 

(2)  Character  of  materials  ported. 

(3)  Conditions  of  water  traversed. 

(4)  Terminal  adaptation  to  the  trade 

contemplated. 

The  design  as  affected  by  character 
of  service  has  already  been  considered, 
as  have  the  general  features  called  for 
in  passenger  traffic. 

Freight  may  be  roughly  subdivided 
into : 

(a)  Fast    package. 

(b)  Perishable. 

(c)  Miscellaneous 

slow. 

(d)  Bulk. 
The  first  of  these 

has  heretofore  been 
most  extensive  on 
ocean  or  large  in- 
1  a  n  d  or  sea  trade 
routes,  services  in 
which  natural  con- 
ditions have  pro- 
hibited land  trans- 
portation. There  is 
reason  to  suppose 
that  with  reliable 
and  well  adminis- 
trated inland  water- 
way runs,  much  of 
this  revenue  earn- 
ing cargo  could  be 
diverted  from  the 
none  too  punctual 
rail  routes  of  this 
country.  This  does 
not  infer  competi- 
tion, but  rather  co- 
operation with  the 
railroads,       since 


many  water  routes  are  shorter  between 
terminal  points  and  the  question  of 
collection  and  delivery  may  afifect  to- 
tal time  in  transit  and  portage  charges. 
Fast  water  freight  would  work  well  in 
conjunction  with  passenger  traffic.  It  is 
not  very  many  years  gone  that  travelers 
preferred  canals  to  stage  coach  and  the 
analogy  still  applies  insofar  as  comfort 
and  restful  conditions  in  water  travel 
surpass  those  in  a  sleeping  car.  It  is 
merely  a  question  of  providing  every 
convenience  and  shortening  time  in 
transit  which  are  not  insurmountable 
difficulties   in   many  overnight   runs. 

Kinds  of  Freight  Handled 

Perishable  freight  is  of  two  general 
kinds :  That  which  will  deteriorate  due 
to  delay  in  shipment  (mainly  edibles)  ; 
and  that  which  must  be  protected  from 
the  weather.  The  first  of  these  will 
require  refrigeration  or  ventilation,  and 
the  second  merely  storage  in  holds  or 
under  cover.  Both  of  these  classes  are 
readily  adaptable  to  economical  water 
conveyence,  delay  at  terminals  being  the 
most   adverse   condition   to   be   remedied. 

Miscellaneous  slow  freight  already 
constitutes  a  considerable  percentage  of 
the     total    transport     material    in     some 


sections  of  this  country  and  a  greater 
proportion  in  many  foreign  lands  than 
is  generally  supposed.  It  consists  of 
many  items  in  variegated  sizes  from 
large  pieces  of  machinery  to  small  boxes, 
cases,  castings,  etc. 

Bulk  freight  lends  itself  most  agree- 
ably to  storage  and  terminal  loading 
and  discharge.  It  consists  of  coal, 
brick,  petroleum,  ore,  grain,  etc.,  and 
renders  possible  the  design  of  vessels 
specially  fitted  to  carry  the  particular 
commodity.  Maritime  traffic  in  this 
class  is  also  profitable  and  constaiith 
increasing  in  volume.  Freight  affects 
hull  design  in  conjunction  with  the 
route  of  travel,  necessitating  large  closed 
holds  or  1)eing  most  expeditiously  stowed 
on  deck  in  the  open  or  under  cover. 
The  amount  to  be  carried  per  voyage  is 
dependent  upon  length  of  the  trip  (in 
distance  as  well  as  duration).  If  the  dis- 
tance is  considerable,  the  decreased  num- 
ber of  trips  will  necessitate  a  larger 
ship  that  profit  may  result.  On  a  short 
run  the  assumption  that  gross  expense 
of  conveyance  is  inversely  proportional 
to  tonnage  conveyed,  does  not  necessarily 
hold,  since  the  increased  time  for  load- 
ing and  discharging  may  be  excessive 
when  considering  the  loss  in  vessel's 
earning  power  while 
idle  and  the  great- 
er original  invest- 
ment. Again,  the 
depth,  width  and 
contour  of  channel, 
dimensions  of  locks, 
wharves  and  man- 
euvering space  at 
terminals  may  be 
considerations  af- 
fectinjc  size,  pro- 
portions and  even 
propelling  mechan- 
ism of  the  vessel. 
Thus  a  compara- 
tively narrow  and 
shallow  river  with 
sharp  bends,  locks, 
and  sometimes  rap- 
ids, would  necessi- 
tate radically  differ- 
ent design  from 
that  permissible 
with  a  wide,  deep 
and  open  stream. 
Paddle  v.'heel  or 
tunnel-sterned  boats 
with  shallow  beamy 
hulls     have     arisen 


The  Design  and  Construction  of  t'oivcr  Work  Boats 


from  the  first  mentioned  natural  limila- 
tions,  whereas  the  normally  formed 
screw  vessel  is  desirable  where  these  ob- 
stacles  are    absent   or   negligible. 

How    to    Determine    First    Cost 

When  the  appropriate  type  and  its 
lengths  have  been  decided  upon,  it  be- 
comes necessary  to  determine  the  prob- 
able first  cost  and  also  the  other 
dimensions  properly  applicable.  The  ideal 
condition  with  respect  to  funds  would 
be  that  in  which  these  were  ample  for 
the  most  desirable  type  of  vessel.  Very 
often  this  is  not  the  case,  and  modifica- 
tions in  design  must  be  resorted  to. 

If  the  total  costs  of  numerous  vessels 
in  a  class  are  plotted  as  ordinates  upon 
abscissa  representing  vessels'  lengths, 
it  will  be  found  that  all  the  resulting 
spots  lie  within  an  area  enclosed  by  two 
curves,  which  are  the  maximum  and 
minimum  amounts  requisite  for  building 
this   type  of   vessel  for  any  length. 

Figs.  1  and  2  are  "cost  charts"  of 
this  nature,  the  smaller  vessels  having 
cost  ordinates  to  large  scale  in  Fig.  1, 
while  the  larger  vessels'  prices  are 
modified  to  suit  the  limits  of  Fig.  2. 

It  will  be  observed  that  the  screw 
vessels  in  Fig.  1  are  more  costly  than 
the  shallow  draft  paddle  vessels.  This 
is  because  of  the  more  complex  form 
and  rugged  structure  of  the  former, 
requiring  more  elaborate  and  carefu! 
workmanship  to  withstand  the  strain? 
of  rougher  waters  which  are  navigated 
by  this  class.  The  same  reasoning  ap- 
plies to  Fig.  2,  where  it  will  be  further 
noted  that  steel  vessels  are  most  ex- 
pensive in  cither  class. 


The  excess  first  cost  of  this  material 
is  more  than  offset  by  the  gain  in 
strength,  durability  and  carrying  ca- 
pacity, for  contrary  to  general  supposi- 
tion, the  total  weight  of  a  wood  vessel 
is  greater  than  that  of  a  steel  one  hav- 
ing equal  strength,  while  the  interior 
volume  of  the  wooden  one,  representing 
cargo  capacity  on  given  dimensions,  is 
also  less  than  that  in  the  steel  hull. 

The  costs  here  plotted  represent  re- 
sults of   competitive   bids   during  normal 


times,  contracts  having  been  awarded 
not  necessarily  to  the  lowest,  but  rather 
to  the  most  responsible  bidder,  as  deter- 
mined by  capital  and  equipment  of  the 
boat  yard. 

If  a  certain  fund  is  available  for  the 
construction  of  power  boats,  the  vari- 
ous sizes  of  a  given  type  could  be 
derived  as  follows :  Assume  that  the 
amount  at  hand  is  $40,000.  Then  in 
Fig.  1,  an  82-foot  wooden  screw  tug 
could  be  built  to  maximum  equipment 
standards  and  two  87- footers  of  simplest 
character  in  normal  times.  At  present 
the  costs  would  be  higher — the  above 
sum  affording  a  vessel  about  70  feet 
long,  with  all  refinements  and  two  40- 
footers  which  would  be  little  beyond 
hull,   engine  and   steering  gear. 

On  the  other  hand,  if  a  vessel  of 
given  length  is  to  be  built,  its  cost 
range  could  be  similarly  arrived  at. 
In  Fig.  1,  a  60-foot  tug  (wooden) 
would  range  between  $7500  and  $23,750. 
The  maximum  figures  are  most  nearly 
in  accord  with  present  mean  rates  for 
ordinary   boats. 

Beam    Varies   on    Given   Length 

For  a  given  length  of  vessel,  the 
beam  (width)  and  the  depth  may  vary 
considerably.  This  variation  is  limited 
in  the  case  of  beam,  by  its  effect  upon 
stability  and  speed  for  a  given  power. 
Also  to  complicate  matters,  where  the 
increased  beam  heightens  the  tendency 
to  resist  capsizing  force,  it  will  result 
in    greater    resistance    to    propulsion. 

The  degree  to  which  stability  may  be 
sacrificed  to  minimizing  resistance  has 
been    determined    within    minimum    and 


Analyzing   Operating   Condition!; 


maximum  limits,  beyond  which  it  is 
rarely  and  with  questionable  gain,  that 
proportions   are   assigned    in    design. 

These  proportions  are  graphically  de- 
picted in  Figs.  3  to  7,  and  dimensions 
for  any  length  selected  from  these  can- 
not fail  to  produce  vessels  of  ample 
strength,  stability  and  reasonably  speedy 
in  proportion  to  the  power  installed. 

The  depth  of  hull  at  mid-length  is 
an  index  to  strength,  just  as  the  depth 
of  a  girder  determines  ability  to  resist 
deflection.  A  deeper  vessel  on  given 
length  is  relatively  stronger  than  a 
shallow   one. 

Power  of  the  engine  to  drive  the  hull 
whose  dimensions  have  been  selected, 
is  the  next  consideration.  Too  many 
vessels,  particularly  in  the  "small  boat" 
class,  have  either  too  much  or  too  little 
energy  in  the  machines  driving  them, 
for  a  vessel  may  be  over  as  well  as 
under-powered.  It  is  fallacious  to  pre- 
sume corresponding  increase  in  speed 
for   additional  horsepower. 

Further,  it  is  impossible  to  calculate 
the  exact  resistance  of  a  given  sized 
boat  by  direct  mathematical  analysis. 
This  is  because,  even  with  two  vessels 
having  like  dimensions  and  diplacement, 
the   hull    forms    may    vary   considerably. 

There  is  at  present  no  precise  mathe- 
matical formula  for  that  peculiarly 
warped  surface  of  a  hull,  and  until  this 
is  established  (which  will  only  be  after 
years  of  investigation)  the  only  ways 
to    properly    predetermine    engines,    are : 

(a)  By  comparison  of  results  in  other 
similar  vessels. 

(b)  By  actually  towing  a  model  of 
the    vessel,    to    scale,    and    deriving    the 


result    through    the    "method     of     com- 
parison". 

The  first  of  these  methods  is  that 
most  feasible  in  power  workboat  de- 
sign ;  the  second,  though  in  large  ves- 
sels usually  more  reliable,  is  too  elabor- 
ate and  occasionally  does  not  produce 
results  anticipated,  particularly  in  un- 
usual forms.  Since  it  is  impossible  to 
install  machinery  to  scale  in  the  model, 
or  to  fit  miniature  propellers,  thereto, 
considerable    experience    is   necessary    to 


^^ 


foretell  the  energy  dissipated  between 
engine  and  the  point  of  expenditure  of 
propulsive  thrust.  Adding  to  this  the 
cost  of  a  series  of  models,  also  the  ex- 
pense of  conducting  the  tests  at  a 
properly  equipped  model  testing  basin, 
the  method  does  not  at  present  justify 
its  adoption   for  small  commercial  boats. 

In  these,  allaround  working  qualities 
are  often  superlative  to  minimum  resist- 
ance at  given  speed,  so  that  unless 
predecessors  of  like  proportions  have 
proven  uneconomical,  the  result  of  ob- 
serving their  features  (favorable  or  not) 
will  ordinarily  produce  excellent  re- 
sults. 

To  this  end,  Figs.  3  to  7  have  been 
elaborated,  embracing  powers,  displace- 
ments, drafts  and  speeds  of  various 
types.  These  are  characteristics  of 
many  boats  in  each  class  and  may  be 
considered   representative. 

Working   Out  the  Details 

Assume  that  the  vessel  is  to  be  an 
80-foot  stern  wheel  towboat  of  wood. 
In  Fig.  3,  we  would  derive  the  follow- 
ing limits  for  particulars  of  the  hull 
by  reading  up  to  the  various  curves  as 
ordinate  on  the  abscissa  labeled  80: 

Length,  80  feet. 

Beam,  between  16  feet  and  20  feet 
6  inches. 

Depth  of  hull,  32>^  inches  and  51 
inches. 

Draft   in   running  condition,   17  inches 

and  25J4  inches. 
Displacement    (fresh    water),    between 

31   tons  and  73  tons. 


The  Design  and  Cunstniction  of  Poivcr  Work  Boats 


Brake-horsepower  of  engine,  37  to  62.      derived    from    the    remaining    charts    if 
Speed    (per  hour)   6  to   10  miles.  other  types  of  vessels  are  under  consid- 

These     preliminary     figures     may     be      eration.      It    should    be    understood    that 


the  lowest  horsepower  is  the  one  which 
will  drive  the  narrowest  hull  at  the 
minimum  speed,  the  higher  power  in 
the  narrower  boat  will  probably  produce 
the  maximum  speed  figure,  while  in 
the  beamier  boat  this  power  will  result 
in  a  speed  intermediate  between  maxi- 
mum and   minimum. 

The  next  consideration  is  that  of  fuel 
capacity,  the  kind  having  been  predeter- 
mined by  considerations  of  economy, 
facility  of  replenishing,  etc.,  in  the 
locality  of  the  vessels'  route.  Gasoline 
and  light  distillate  engines  will  require 
about  a  pint  of  fuel  per  horsepower 
per  hour.  This  figure  is  high  for  a 
fuel  consumption  test  with  the  engine 
on  the  blocks  at  the  factory,  but  it  must 
be  understood  the  ordinary  working 
conditions  in  the  boat  will  prove  less 
economical,  due  to  wear,  leakage,  occa- 
sional overheating  and  perhaps  neg- 
lect. It  is  therefore  imperative  to  antici- 
pate these  difficulties  by  providing  fuel 
ample    under    worst    conditions. 

Fuel  oil  for  diesel  engines  will  be 
safely  estimated  at  0.7  lb.  per  horse- 
power per  hour. 

In  our  chosen  vessel,  at  62  horse- 
power, burning  gasoline  or  distillate, 
that  many  pints  or  7j4  gallons  would 
carry  the  wider  boat  eight  miles  and 
the  narrower  one  ten.  From  this  the 
tank  capacity  could  be  determined,  de- 
pending upon  facility  of  re-fueling.  If 
the  home  dock  were  capable  of  re-filling 
tanks  (a  desirable  feature)  less  fuel 
need  be  carried  with  increase  in  amount 
of  freight.  It  should  not  be  necessary 
to  re-fuel  oftener  than  once  per  work- 
ing day,  and,  of  course,  if  the  voyage 
required  more  time  than  this,  once  per 
trip,  if   feasible. 

The  general  arrangement  will  be  gov- 
erned by  type.  Accommodations  for 
crew  need  only  be  fitted  if  these  can- 
not return  to  their  home  port  nightly, 
in  which  case  necessary  plumbing,  lock- 
ers, etc.,  must  also  be  installed.  A  study 
of  arrangement  will  later  be  made,  it 
being  sufficient  for  any  type  to  assume 
a  somewhat  similar  layout  to  other 
boats  in  the  same  class,  many  of  which 
have  been  ably  described  by  current 
magazine   contributions. 

The  preliminary  study  of  and  deci- 
sions with  respect  to  design  have  now 
been  gone  over,  bringing  us  to  the  stage 
at  which  details  must  be  understood 
and   perfected. 


CHAPTER  III 

Buoyancy,  Draft  and  Displacement 


'^^^^^^HE  first  requirement  which 
m  (t\  commercial  vessels  must  have 
^  1  is  the  ability  to  float.  By 
^^^  this  we  mean  that  they  should 
be  suspended  on  the  water's  surface 
and  that  a  certain  portion  of  the  hull 
should  be  above  that  surface.  Now 
if  the  total  weight  of  a  boat  be  divid- 
ed by  its  total  watertight  volume  in 
cubic  feet,  the  resulting  figure  is  the 
pounds  per  cubic  foot  or  the  "density" 
of  the  vessel.  If  this  weight  per  unit 
of  volume  is  greater  than  that  of  a 
cubic  foot  of  water,  the  vessel  will 
sink. 

Fresh  water  has  a  weight  of  62.5 
pounds  per  cubic  foot,  while  salt  wa- 
ter weighs  64  pounds  for  an  equal 
volume.  A  cubic  foot  of  solid  iron 
weighs  490  pounds  and  would  sink 
in   fresh   or   salt   water.     A   cubic   foot 


of  wood  which  weighs  from  30  to  60 
pounds  will  float  in  water.  If  a 
cubical  box,  1  foot  on  each  side,  were 
made  of  steel  sheets  J4  inch  thick 
the  six  plates  forming  the  sides  would 
weigh  10  pounds  each,  making  a  total 
weight  for  the  box  of  60  pounds.  This 
60  pounds  is  the  density  of  the  box 
and  since  it  is  less  than  the  weight 
of  a  cubic  foot  of  either  salt  or 
fresh    water,    the    steel   box   will   float. 

In  fresh  water  we  could  put  a  load 
of  2  pounds  in  the  60-pound  steel  box 
and  it  would  still  float.  In  salt  water 
this   load   could   be   iYz   pounds. 

We  thus  see  that  the  difference  be- 
tween the  total  weight  of  a  floating 
body  and  the  weight  of  an  equal 
volume  of  water  represents  the  cargo 
carrying    capacity    and    that    the    same 


vessel   will    carry    more    cargo    in    salt 
than    in    fresh    water. 

Experiment    on    Flotation 

Take  a  shallow  tray  and  weigh  it 
carefully.  Then  place  a  deep  bowl 
in  the  tray  and  fill  the  bowl  brim 
full  of  water,  taking  care  that  it  is 
just  on  the  point  of  overflowing  into 
the  tray  but  that  none  of  the  water 
gets  into  the  tray.  Now  weigh  a 
square  block  of  wood  which  is  about 
half  as  wide  as  the  bowl.  Place  the 
block  carefully  on  the  water  in  the 
bowl.  The  block  will  float  in  the 
bowl  and  some  of  the  water  will  over- 
flow into  the  tray.  Take  the  block 
carefully  out  of  the  bowl  and  lift  the 
bowl  from  the  tray,  being  sure  that 
no  more  water  spills.  Then  weigh 
the   tray   again    with   the   water    which 


SCANDIA,   SEA-GOING    POWER    HALIBUT    BOAT   OF   THE    TACIFIC    COAST 

9 


10 


The  Design  and  Coiisfructioii  of  Power  Work  Boats 


was  displaced  from  the  bowl  by  the 
floating    block. 

Deducting  the  original  weight  of 
the  dry  tray  from  the  final  weight 
of  the  tray  with  displaced  water 
will  give  the  actual  weight  of  the 
water.  It  will  develop  that  the  water 
displaced  will  weigh  exactly  what 
the    block    did. 

We  therefore  see  that  the  weight 
of  a  floating  body  is  exactly  equal  to 
the  weight  of  water  it  sets  aside  or 
displaces. 

Now  imagine  that  while  the  block 
floated  in  the  bowl,  we  had  frozen 
the  water  in  the  bowl.  Then  if  the 
block  were  removed  a  cavity  would 
remain  in  the  ice  and  this  cavity 
would  have  exactly  the  shape  and 
volume  of  that  part  of  the  block 
below  the  water  level.  The  shape 
of  this  cavity  is  called  the  "under- 
water   surface"    of    the    floating    body. 

If  the  water  which  overflowed  into 
the  tray  were  pourad  back  into  the 
cavity  in  the  ice  it  would  be  filled 
and  no  water  would  remain  in  the 
tray. 

This  proves  that:  "The  volume  of 
water   displaced    by    a   ship    is   exactly 


First  the  form  of  hull  is  carefully 
drawn  and  its  volume  is  calculated  to 
diflferent  heights  above  the  bottom  of 
the  keel.  When  the  volume  to  each 
level  or  "water  plane"  has  been 
formed,  determine  the  weight  of  an 
equal  volume  of  the  water  in  which 
the  vessel  is  to  float  by  multiply- 
ing the  number  of  cubic  feet  in  the 
hull  to  each  water  level  by  the  weight 
of  a  cubic  foot  of  water. 

In  general  the  ton  is  used  for  dis^ 
placement  weights  in  preference  to 
the  pound,  that  the  figures  employed 
may  not  be  too  large.  To  convert 
cubic  feet  of  hull  volume  to  the 
number  of  long  tons  (2240  pounds) 
of  water  displaced  by  that  volume, 
divide  by  35  for  salt  or  36  for  fresh 
water.  This  is  based  on  the  fact  that 
one  ton  of  fresh  water  equals  35  and 
of  salt  water  equals  36  cubic  feet. 

Suppose  that  a  chart  is  made  where- 
on heights  above  a  given  base  line 
represent  draft  to  scale.  On  the  base 
line  we  can  represent  displacement 
in  tons  or  in  cubic  feet  by  a  hori- 
zontal scale  measuring  from  left  to 
right.  Then  if  our  calculations  at 
2    feet    draft    had    shown    the    vessel's 


8  X  10 


X  75  =  41.67  cubic   feet 


144 


FIG.   8-SHOWS   WATER   PRESSURE  ACTING   ON   A   FLOATING    VESSEL 

equal   to   that  part   of  the   ship   below      underwater  volume  to   be   equal   to    10 
the  waterline,"  and  that:  "The  weight      tons   of   displaced  water   we   could  in- 


of  the  water  displaced  by  a  ship 
equals    the    ship's    weight." 

This  displaced  water  is  the  "dis- 
placement" of  the  ship  and  may  be 
expressed    in    cubic    feet    or    pounds. 

Hold  a  body  of  known  weight  at 
arm's  length  and  let  go  of  it.  The 
body  falls  to  the  ground.  This  shows 
that    if    any    mass    is    suspended    and 


dicate  this  displacement  by  a  point 
on  the  chart  2  feet  above  the  base 
and  10  tons  to  the  right  of  the  ver- 
tical line  through  zero.  A  similar 
point  for  the  displacement  corre- 
sponding to  each  level  for  which  the 
hull  volume  has  been  calculated  would 
show    just    how    the    weight    of    dis- 


not    prevented     from     falling     it     will      placed   water    increased   as    the   vessel 
answer   the   attraction    of  gravity.  sank    to     diflferent     water     levels.       A 

Now  fix  a  spring  scale  to  .the  body      curve    through    these    spots    is    known 


and  again  hold  it  out.  The  pull  on 
the  scale  shows  the  body's  weight. 
Therefore,  to  prevent  a  body  from 
falling,  the  force  holding  it  up  must 
equal    the    body's    weight. 

A  body  floating  is  subject  to  the 
same  "pull"  of  gravity,  but  is  prevented 
from  falling,  or  rather  "sinking"  by 
an  upward  force  in  the  water  called 
"buoyancy",    whose    magnitude    equals 


as     the     displacement     curve,     one     of 
which  has  been  drawn  in  Fig.   14. 

Getting   the   Weight  of  the  Lumber 

After  the  complete  plans  showing 
the  vessel's  construction  and  the  loca- 
tion of  each  item  therein  have  been 
drawn,  it  is  possible  to  calculate  the 
weight  of  every  item  and  of  the  struc- 
the  ship's  weight  and  also  that  of  the  ture.  For  example  the  keel  may  be 
displaced    water.  a    timber    of   oak   75   feet   long   and    8 

The  foregoing  principles  are  applied  inches  wide  by  10  inches  deep.  The 
in  determining  to  just  what  level  a  volume  of  this  timber  in  cubic  feet 
ship  will  float  and  the  method  of  is  obtained  by  multiplying  the  cross 
doing    this    follows:  sectional    area    by    the    length. 


Oak  weighs  about  54  pounds  per 
cubic  foot  when  saturated  with  water 
and  allowing  for  fastenings.  There- 
fore the  keel  of  the  vessel  would 
weigh: 

41.67  X  54  =  2250.18  pounds  or 
slightly   more    than    one    long    ton. 

Performing  a  similar  calculation  for 
the  other  framing,  the  hull  planking, 
the  deck  beams  and  planking,  the 
bulkheads,  deck  houses,  tank  and 
engine  foundations,  masts,  booms, 
deck  fittings,  life  boats,  furniture  and 
joiner  work,  machinery,  tanks,  steer- 
ing gear,  etc.,  we  obtain  the  com- 
plete hull  weight  in  pounds.  Divid- 
ing this  sum  by  2240  gives  the  tons 
for  the  vessel's  light  displacement. 
If  the  holds  are  calculated  full  of 
the  cargo  which  is  to  be  carried  and 
the  water  and  fuel  in  the  tanks  are 
added  to  this,  the  sum  of  these  three 
figures  is  the  total  deadweight  of 
cargo  which  may  be  added  to  the 
light  displacement  thus  getting  the 
full  load  weight  or  displacement  of 
the    vessel. 

Now  on  the  base  line  of  the  dis- 
placement curve  find  the  figure  cor- 
responding to  the  light  displacement 
in  tons.  Draw  a  vertical  line  from 
this  point  to  the  curve.  Then  at 
the  point  where  this  vertical  line  cuts 
the  curve,  draw  a  horizontal  line  over 
to  the  scale  showing  draft.  The  figure  so 
found  will  be  the  light  draft  of  the 
vessel  and  a  similar  procedure  with 
the  load  displacement  will  indicate 
the    full    load    draft. 

After  the  vessel  is  built  the  dis- 
placement scale  is  useful  in  finding 
the  weight  of  cargo  carried  per  trip. 
This  is  done  by  taking  the  vessel's 
light  displacement  in  tons  from  the 
load  displacement  as  obtained  from 
the  curve  by  reading  the  tons  corre- 
sponding to  the  draft  with  cargo 
on  board.  The  diflference  gives  the 
long    tons    of    cargo. 

An  Illustration  of  Buoyancy 

Fig.  8  shows  the  water  pressures 
acting  on  a  floating  vessel.  These 
may  be  divided  into  horizontal  and 
vertical  forces  and  are  shown  by 
arrows.  The  horizontal  forces  on 
the  sides  are  equal  and  opposite  at 
each  depth  below  the  surface  and 
therefore  balance  each  other  so  that 
there  is  no  tendency  to  move  side- 
wise,  "d"  is  the  draft  in  feet  and 
the  upward  pressures  on  each  square 
foot  of  the  bottom  equal  "d"  times 
the  weight  of  a  cubic  foot  of  water. 
The  sum  of  all  such  upward  pres- 
sures equals  the  force  "buoyancy" 
which    keeps    the   vessel   afloat. 


Buoyancy,  Draft  and  Displacement 


11 


Fig.  9  illustrates  the  relation  be- 
tween draft  and  displacement  with 
and  without  cargo.  When  the  vessel 
is  light,  "d"  is  the  draft,  "DC"  the 
water  line  and  the  rectangle  "D  C  E  F" 
a  cross  section  of  the  hull  below  wa- 
ter. "C  B"  is  the  center  of  gravity  of 
the  displaced  volume  and  is  called  the 
"center  of  buoyancy".  The  upward 
force  of  the  water  is  assumed  to  be 
concentrated  at  this  point. 

When  cargo  is  placed  aboard,  the 
vessel's  weight  increases  and  the 
force  of  buoyancy  acting  in  the  light 
condition  is  not  sufficient  to  support 
it.  The  vessel,  therefore,  sinks  to 
the  new  water  level  "A  B"  where 
buoyancy  as  represented  by  the  in- 
creased weight  of  displaced  water 
becomes  equal  to  the  augmented 
weight  of  the  vessel,  "d' "  is  the  new 
draft  and  "C  B'"  the  new  center  of 
buoyancy. 

The  height  "f"  of  the  deck  above 
the  water  line  is  called  the  "free- 
board". It  is  a  measure  of  the  weight 
which  can  be  added  to  completely 
submerge  the  vessel  by  increasing  the 
displacement  by  the  volume  "H  K  A 
B".  This  volume  is  called  the  "re- 
serve buoyancy"  and  is  necessary  for 
stability    and    safety    against    sinkage. 

What    is    Meant    by    Reserve    Buoyancy 

In  Fig.  10  the  utility  of  reserve 
buoyancy  is  indicated.  Assume  that 
the  box-shaped  vessel  has  two  walls 
or  "bulkheads"  (G  M  and  FN)  divid- 
ing it  into  three  compartments,  and 
that  the  vessel  floats  at  the  water 
line  W  L.  Suppose  that  a  hole  is 
made  in  the  bottom  of  the  central 
compartment  so  that  sea  water  enters 
between  the  bulkheads.  Before  this 
occurred  the  volume  of  the  hull  (B 
CFG)  between  these  bulkheads  dis- 
placed a  certain  amount  of  water  and 
thus  helped  to  float  the  vessel  or 
rather  to  support  as  much  of  the  total 
vessel's  weight  as  would  equal  the 
water  displaced.  When  water  en- 
tered the  compartment  the  section 
between  the  bulkheads  no  longer  af- 
forded buoyancy  since  the  volume  of 
sea  water  originally  displaced  rushed 
back  into  the  cavity.  Meanwhile  the 
vessel's  weight  has  not  changed  and 
since  this  weight  exceeds  the  net 
amount  of  intact  buoyancy  represent- 
ed by  the  displaced  volumes  A  B  G  H 
plus  C  D  E  F,  the  vessel  will  sink 
until  the  weight  of  water  displaced 
again  equals  the  original  amount. 
This  sinkage  is  assumed  to  the  water 
line  W  L'.  During  the  sinkage  the 
water  rose  freely  inside  the  damaged 
compartment  to  the  level  M  N  and  no 
buoyancy  could  therefore  be  regained 
in    that    compartment. 


FIG.    9— ILLUSTR.'\TES    RELATION'    BETWEEN    DKAFT    AND    DISPLACEMENT 


When  sinkage  has  ceased,  the  vol- 
ume L  M  G  H  plus  the  volume  N  P 
F  E  equals  the  original  volume  A  D 
E  II,  and  since  by  taking  B  C  F  G 
from  A  D  E  H  we  get  the  same  vol- 
umes as  by  taking  L  M  B  A  and 
N  P  D  C  from  the  sum  of  L  M  G  H 
and  N  P  E  F,  we  see  that  the  added 
end  displacements  LMBA  plus  NP 
DC  must  equal  B  CFG. 

Figuring   Reduced   Freeboard 

Notice  that  the  original  freeboard 
"I"  has  been  reduced  to  "{'".  This 
reduced  freeboard  is  easy  to  calculate 
in  the  case  of  a  box.  For  example 
assume  that  the  vessel  in  Fig.  10  is 
100  feet  long,  30  feet  wide  and  10 
feet  deep.  Suppose  the  bulkheads 
G  M  and  FN  to  be  at  a  distance  of 
40  feet  from  each  end,  or  that  the 
distance  between  them  (B  C)  is  20 
feet.  If  the  draft  (A  H)  is  5  feet 
before  the  bottom  is  punctured,  what 
will  be  the  new  draft  after  the  acci- 
dent to  the  central  compartment? 
First  calculate  the  volume  of  the  orig- 
inal    displacement 

A  D  E  H  =  100  X   30   X    5   cubic 
feet  =  15,000. 
15,000 

Then  — •  =  428  4/7   tons  of  salt 

35 
water    or 
15,000 
:=   416  2/3   tons   of    fresh   water. 

35 

Then  when  G  F  is  punctured  the 
lost  volume  of  displacement  is  B  C  F 
G  =  20  X   30  X  5  =  3000  cubic  feet. 

Therefore    the    amount    of    original 
displacement  remaining  is 
15,000  —  3000  =  12,000  cubic  feet  = 
ABGH  plus  CDEF. 

The  lost  3000  cubic  feet  must  be 
replaced  by  volumes  LMBA  plus 
N  P  D  C  which  are  each  40  feet 
long     and     30     feet    wide     but     whose 


heights    L.'\    arc    not    known. 

Volume  LMBA  =  40  X  30  X 
(LA)  feet;  volume  NPDC  =  40 
X   30   X    (LA)    feet. 

Volume  LMBA  =  1200  X  (LA) 
feet;  volume  N  P  D  C  =  1200  X  (L  A) 
feet. 

LMBA  +  NPDC  =  2  X  1200 
X  LA  feet  =  2400  X  LA'  =  3000 
cubic  feet. 

3000 

LA   ^   =:    114    feet    which    is 

2400 
the  amount  the  vessel  will   sink.     The 
new    draft    is    5   plus    \]4    =    6j4    feet. 

The  Value  of  Transverse  Bulkheads 

The  foregoing  shows  the  value  of 
transverse  bulkheads  and  also  makes 
it  clear  that  the  volume  above  the 
original  water  line  W  L  and  outside 
of  the  damaged  compartment  (B  C 
G  F)  must  be  greater  than  the  lost 
buoyancy  (B  C  G  F),  for  unless  this 
can  be  regained  in  the  undamaged 
ends,  the  sinkage  (L  A)  will  be  great- 
er than  the  freeboard  and  the  vessel 
will   not    float   after   the    accident. 

When  some  external  force  inclines 
a  boat  the  conditions  which  exist  in 
the  heeled-over  position  are  shown  in 
Fig.  11.  The  water  line  when  up- 
right was  at  W  L  and  the  displace- 
ment volume  had  the  rectangular 
cross  section  R  A  S  T.  Point  B  is 
the  center  of  buoyancy  when  upright 
and  point  G  the  center  of  gravity 
of  the  vessel  and  its  contents.  W'  L' 
is  the  new  water  line  when  heeled 
over  and  it  crosses  the  original  water 
line    at    point    O. 

An   Analysis    of   Stability 

Observe  that  the  cross  section 
N  D  S  T  of  the  underwater  bedy  has 
been  changed  to  the  form  of  a  trape- 
zoid, whose  center  of  gravity  is  at 
B'.    This  point  is  therefore  the  center 


.^'l          l 

.   .n 

/y 

p  'i        m'l' 

"'    ivi. 

a. 

c 

D             i          W  L 

H 

<s 

; 

i      -1 

11 

r 

E 

1 

1                1 

ff 

FIG.    10— INDICATES    THE    UTILITY    OF    RESERVE    BUOYANCY 


12 


The  Design  and  Constnicfion  of  Power  Work  Boats 


i-r;.  11— how  external  iouce  causes  heeled-over  position 


of  buoyancy  when  heeled  over  and 
we  see  that  a  change  in  the  form  of 
a  vessel's  underwater  body  causes  a 
shift   of   the   center    of   buoyancy. 

Now  the  force  of  buoyancy  acts 
vertically  upward  through  B'  and  is 
equal  to  the  vessel's  weight  acting 
downward  through  G,  which  point  is 
not  changed  in  position.  The  two 
parallel  forces  are  a  distance  of  G  Z 
apart  and  are  called  a  "couple".  They 
tend  to  rotate  the  vessel  in  a  direction 
opposite  to  the  motion  of  a  clock's 
hands,  or  "counter  clockwise",  which 
in  Fig.  11  tends  to  return  the  vessel 
to  the  upright.  The  magnitude  of 
this  couple  equals  one  of  the  forces 
times  the  lever  arm  "G  Z".  Let  W 
equal  the  vessel's  weight  (also  the 
buoyancy  or  displacement  in  pounds 
or  tons).  GZ  is  in  feet  so  when 
W   multiplies   it   we   have: 


'jV> 


I  El 


F1(J.     12— PATH    UE    WAIER    ARUUNU    A 
BOX-SHAPED   HULL 

W   X   GZ  =  the  foot  pounds   tend- 
ing   to    turn    the    vessel    upright. 

This   product   is   called   the    moment 
of    "statical    stability". 

It  will  be  noticed  that  the  force  of 
buoyancy  intersects  the  vessel's  cen- 
ter line  at  the  point  M  which  is  called 
the  "metacenter".  The  distance  G  M 
is  the  "metacentric  height"  and  is  a 
direct  measure  of  the  distance  G  Z. 
GZ 

( =   sine  of   angle   GMZ) 

CM 


FIG.    13— GRADUAL   STREAM-LINE    OF    A 
PROPERLY    FORMED    VESSEL 

If  M   is   above    G   the   vessel   tends 
to  right  itself  and   G  M   is  called  posi- 


tive. When  M  is  below  G  the  couple 
is  reverse  in  direction  and  would 
upset  the  vessel.  G  M  is  then  called 
negative.  This  unstable  condition  can 
exist  if  the  point  G  is  high  up  such 
as  with   very  heavy   deck  loads. 

The  method  of  calculating  stability 
is  too  complicated  for  discussion  in 
this  article,  but  can  be  obtained  by 
consulting  Attwood's  work  on  "Theo- 
retical   Naval    Architecture". 

The  box-shaped  vessels  we  have 
thus  far  considered  would  carry  a 
maximum  amount  of  cargo  with  given 
limiting  dimensions  of  length,  beam 
and  draft.  Ease  of  propulsion  plays, 
however,  an  important  part  in  con- 
tributing  toward   earning   capacity. 

Resistance   of    the    Movixg    Hull 

Figs.  12  and  13  illustrate  the  eflfect 
of  hull  form  upon  the  resistance  set 
up  by  the  water  when  a  vessel  moves 
through    it. 

Looking  down  on  a  box-shaped 
moving  boat,  the  arrows  in  Fig.  12  are 
the  paths  taken  by  particles  of  water 
which  are  deflected  when  the  boat 
passes  them.  Notice  the  sharp  right 
angle  turn  or  sudden  changes  in 
direction  of  the  particles'  flow.  These 
paths  of  flow  are  called  "stream- 
lines". The  sharp  changes  in  direc- 
tion cause  eddies  at  the  two  forward 
corners  of  the  box  form  and  also  at 
the    after    portion. 

Experience  has  shown  that  all 
changes  in  direction  of  streamlines 
should  be  gradual  as  in  Fig.  13  and 
that  a  vessel  properly  formed  will 
offset  the  loss  in  carrying  capacity 
by   the   facility   of   propulsion. 

Resistance  to  propulsion  is  made 
up    of    three    distinct    components: 

(1)  Surface  friction  or  "frictional 
resistance"  which  depends  upon  the 
area  of  submerged  or  "wetted"  surface 
and  the  smoothness  and  the  rough- 
ness  of  this   surface. 

(2)  Eddy  making  resistance,  set  up 
by  abrupt  changes  of  surface  con- 
formation and  is  most  serious  at  the 
after    end   of   vessels. 


(3)  Wave-making  resistance  which 
is  the  power  expended  in  generating 
the  familiar  bow  and  stern  waves. 
This  is  affected  by  the  form  of  hull 
and    speed. 

Sometimes  wave  and  eddy-making 
resistances  are  grouped  under  the 
name  "residual  resistance".  This  is 
because  frictional  resistance  is  the 
only  portion  which  can  be  fairly  ap- 
proximated by  calculations  and  if  this 
is  subtracted  from  the  total  resistance 
the  result  is  the  sum  of  wave  and 
eddy   resistances. 

The  power  actually  required  to  pull 
a  vessel  at  various  speeds,  thus  over- 
coming the  resistances  encountered,  is 
the  Effective  Horsepower  (EHP).  Be- 
tween the  machinery  which  generates 
the  power  and  the  propeller  or  pad- 
dle wheel  which  converts  the  power 
into  thrust  driving  the  vessel,  there 
is  mechanical  loss  due  to  friction 
in  the  machinery  parts,  etc.  There- 
fore, the  power  at  the  engines  must 
be  greater  than  the  E  II  P  by  the 
amount   of   this    loss. 

Indicated   Vs.  Brake  Horscpoiver 

When  power  at  the  engines  is  de- 
rived from  indicator  cards  which  show 
the  work  done  by  the  gases  in  the 
cylinders,  it  is  the  indicated  horse- 
power (I  H  P).  If  the  engine  power 
is  measured  by  the  actual  torsion  in 
the  crank  shaft  it  is  called  the  Brake 
Horsepower   (B  H  P). 

Clearly  the  less  power  lost  between 
engine  and  propeller,  the  greater  the 
efficiency  and  a  measure  of  this  can 
be  expressed  by  the  ratio  of  EHP  to 
I  H  P  or  B  H  P.  This  ratio  is  called 
the  "Propulsive  Coefficient"  and  is 
from  SO  to  70  per  cent  in  ordinary 
vessels.  Of  course  it  will  be  higher 
when  B  H  P  is  used  than  with  I  H  P 
because  there  are  losses  in  the  engine 
itself  between  the  power  developed 
in  cylinders  and  that  delivered  at  the 
crank  shaft.  This  engine  efficiency 
B  H  P 

(a  ratio  of  )    should  be   from  80 

I  H  P 
to    92    per    cent.  » 

The  surface  to  which  a  ship's  hull 
is  formed  or  molded  is  known  as  the 
"molded  surface".  It  is  parabolic  in 
nature  so  that  a  section  in  any  direc- 
tion between  a  plane  and  the  surface 
is   a   parabolic   curve. 

If  the  hull  is  cut  by  a  number  of 
planes  in  various  directions,  the  re- 
sulting curves  of  intersection  between 
the  planes  and  hull  surface  show  the 
character  of  surface  and  may  be  used 
as  a  guide  in  constructing  the  vessel. 
The  drawing  so  made  is  called  the 
"sheer  draft"  or  more  often  the 
"Lines." 


Biiovnncv,  Draft  and  Displacement 


13 


M AT AMEK— OWNED     BY     COPLEY  AMORY,     OF     CAMBRIDGE,     MASS. 
Used    in    I.abradore;    36    feet    long    by    8    feet    9    inches  beam;     driven     by     Lawley     2-cylinder,     4-cycIe     engine 


14 


The  Design  and  Constrtictioii  of  Power  Work  Boats 


CHAPTER  IV 

Laymgf  Down-Fairing  tne  Lines 


HAST  chapter  we  explained  as 
simply  as  an  intricate  question 
will  permit,  the  principles  in- 
volved in  designing  a  workboat 
hull.  There  are  certain  fundamental  fea- 
tures of  every  successful  power-driven 
boat  which  must  be  molded  into  a  homo- 
geneous model,  otherwise  a  boat  ma}' 
be  satisfactory  in  some  respects  and 
entirely  lacking  in  other  requisites  of 
performance. 

Now  having  mastered  the  principles 
of  displacement,  buoyancy,  stability, 
etc.,  we  will  endeavor  to  apply  them 
to  the  job  in  hand,  of  creating  a 
design  from  which  construction  of 
the  hull  may  be  accurately  carried  out. 
Fig.  14  is  the  "Lines"  for  a  SO-foot 
power  tug  and  consists  of  three 
views;  a  longitudinal  elevation,  a  plan 
view  or  "half  breadth"  and  an  end 
view  or  "body  plan".  The  relative 
location  of  these  views  is  conven- 
tionally arranged  as  in  the  figure  with 
the  forward  part  of  the  boat  or  the 
"bow"   toward   the   right   hand. 

In  the  elevation  and  body  plans 
a  horizontal  base  line  is  drawn  at  the 
lowest  point  and  all  vertical  measure- 
ments or  "heights"  are  measured  from 
this.  This  base  line 
is  really  the  edge 
of  a  horizontal 
plane  and  numer- 
ous other  horizon- 
tal planes  are  shown 
at  distances  above 
it.  These  latter 
planes  are  as  near- 
ly parallel  to  the 
load  water  line  as 
can  be  estimated 
and  are  called 
"water  plan  es." 
They  are  labeled 
"2'  6"  W  L,"  "3' 
6"W  L,"  "Designed 
W  L,"  etc.,  and  ap- 
pear as  St  r  a  i  g  h  t 
horizontal  lines  in 
the  elevaticn  and 
body  plans.  Where 
the  hull  is  cut  by 
water  planes  a 
series  of  longitudi- 
nal horizontal 
curves  result.  These 
c  ur  v  e  s  can  be 
shown    onlv    in    a 


plan  view  and  are  "water  lines."  They 
are  labeled  in  conformity  to  the  watei 
plane,  which  cuts  them  from  the  hull 
surface. 

The  upper  hull  limiting  line  is 
called  the  "sheer  line"  and  may  be 
curved  or  straight  in  elevation.  It 
is  usually  higher  at  the  bow  than 
at  the  stern  and  if  curved,  its  lowest 
point  is  at  about  one-third  of  the 
length  from  the  stern,  the  line  rising 
from  this  low  point  to  the  forward 
and  after  ends. 

The  plan  view  of  the  sheer  line 
in  the  half  breadth  plan  is  widest 
and  parallel  to  the  longitudinal  center 
line  at  about  mid-length.  From  this 
it  curves  inward  to  the  bow  and  stern 
respectively. 

At  the  extreme  ends  in  the  eleva- 
tion two  vertical  lines  are  drawn 
and  are  the  "forward"  or  "after  per- 
pendicular" respectively.  The  distance 
between  these  is  divided  into  ten  or 
more  equal  lengths  and  perpendiculars 
are  erected  at  the  points  of  division. 
These  vertical  profile  lines  are  the 
edges  of  cross  sectional  planes  which 
are  passed  through  the   hull  perpendi- 


FIG.    15— VARIOUS    FOKMS   OF   STEMS 

15 


cular  to  the  base  plane  and  the 
longitudinal  center  plane.  The  sec- 
tional planes  intersect  the  molded 
hull  surface  in  curves  called  "cross 
sections"  which  are  shown  in  the 
"body  plan"   or  end  view. 

The  fullest  of  these  sections  is 
usually  half-way  between  the  end 
perpendiculars  and  is  called  the  mid- 
ship section.  Its  characteristics  are 
similar  to  Fig.  19,  where  the  section 
intersects  the  half  siding  of  the  keel 
at  the  "rabbet  line."  From  this  lower 
point  and  depending  upon  the  type  of 
vessel,  a  "line  of  bottom"  extends  to 
the  "lower  turn  of  bilge".  If  the 
line  of  bottom  is  produced  to  the 
vertical  line  tangent  to  the  widest 
point  of  the  section,  the  height  of 
the  point  where  the  two  lines  inter- 
sect above  the  lowest  point  of  sec- 
tion, is  called  the  "deadrise".  Con- 
tinuing from  the  lower  turn  of  bilge, 
the  section  rounds  sharply  upward  to 
the  point  where  it  is  tangent  at  the 
vertical  line  showing  the  maximum 
width.  This  vertical  line  is  the  "line 
of  half  breadth"  and  the  maximum 
width  of  section  to  this  line  is  the 
"m  o  1  d  e  d  beam." 
From  the  upper 
turn  of  bilge  the 
section  may  be  ver- 
tical to  the  point 
where  it  cuts  the 
deck  side,  and  a 
vessel  with  this 
type  of  section  is 
called  "wallsided." 
If  the  upper  part 
of  the  section  falls 
in  from  the  upper 
turn  of  bilge  to 
the  deck  at  side, 
the  amount  of  fall 
in  from  the  line 
of  half  breadth  is 
called  the  "tumble 
home."  This  fea- 
ture is  not  essen- 
tial to  efficient  de- 
sign, being  retained 
mainly  through  the 
dictates  of  custom. 
The  height  from 
the  point  where 
the  midship  section 
intersects     the    keel 


16 


Tlic  Design  and  Ccnstntction  of  Po7ver  Work  Boats 


fSMER 


CovnTEit 


'SxX;y-^TEnN  POST 
RUPDEn^fOST 

^De/iDWooD  <~BcTTCfi  Of  Kcei. 


FIG.    16— VARIOUS   TYPES   OF    STERNS 


to  the  upper  deck  at  side  is  the  "mold- 
ed  depth." 

When  the  deck  is  rounded  up  or 
"cambered"  the  crown  of  deck  at 
center  above  deck  at  side  is  usually 
to  the  amount  of  %  inch  per  foot 
of  deck  width.  This  curvature  may 
be  more  or  less  and  is  often  entirely 
dispensed  with.  Its  purpose  is  mere- 
ly to  drain  the  deck,  but  since  few 
vessels  are  on  an  even  keel  very 
often,  camber  can  be  omitted  with 
attendant  gain  in  simplicity  of  con- 
struction. 

The  sections  forward  and  aft  of 
amidships  are  finer  than  the  midship 
section  and  it  is  desirable  to  have 
the  forward  ones  U-shaped  at  their 
lower  endings,  while  the  after  ones 
are  V-shaped. 

When  a  portion  of  the  hull  amid- 
ships has  the  same  cross  section  as 
at  the  midship  section,  it  is  called  the 
"parallel   middle   body"   and   it   may  be 


as  great  as  60  per  cent  of  the  length. 
The  hull  forward  of  the  parallel  mid- 
dle body  is  the  "forebody",  that  aft 
of  the  parallel  middle  body  the  "after 
body". 

If  a  series  of  planes  is  passed 
through  the  hull  at  varying  distances 
from  and  parallel  to  the  vertical 
longitudinal  center  line  plane,  the 
intersections  of  these  planes  with  the 
molded  surface  are  curves  shown  in 
the  longitudinal  elevation  as  "but- 
tocks" and  labeled  "1'  Butt",  "2' 
Butt",    etc. 

Buttock  planes  appear  as  vertical 
straight  lines  in  the  body  plan  and 
as  horizontal  lines  in  the  half  breadth. 
The  spacing  of  buttock  planes  should 
be  the  same  as  for  water  planes. 

Fairing    the   Lines 
The    process    of    delineating    a    ves- 
sel's  molded   surface  is  called  "fairing 
the    lines".     When    "faired",    the    lines 
should     be     smooth,     pleasing    to    the 


eye,  free  from  sudden  bumps  or  hol- 
lows and  the  volume  of  the  under- 
water body  should  afford  the  proper 
displacement  and  location  of  the 
center  of  buoyancy  under  the  center 
of  gravity.  Proper  stability  and  trim 
are  dependent  on  the  lines.  In  gen- 
eral, the  location  of  any  point  on 
the  hull  surface  should  be  the  same 
height  above  base  line  in  elevation 
and  body  plans,  the  same  width  from 
the  longitudinal  center  plane  in  half 
breadth  and  body  plan,  and  the  same 
longitudinal  location  in  the  elevation 
and   half  breadth  plans. 

A  detailed  description  of  the  fair- 
ing process  will  be  found  in  "A  Manual 
of  Laying  Off",  by  Watson,  while 
elaborated  descriptions  of  displace- 
ment, stability  and  trim  calculations 
are  set  forth  in  "Theoretical  Naval 
Architecture",  by  E.  L.  Attwood. 
Forms  for   Bow  or  Stem 

The  bow  or  stem  may  have  one  of 
the  forms  in  Fig.  IS.  (a)  and  (b)  are 
"plumb  stems"  with  rounded  or 
abrupt  forefoot.  The  former  type  is 
extensively  used  on  tugs,  lighters  and 
other  small  vessels  under  ISO  feet 
long.  Its  name  is  derived  from  the 
fact  that  the  portion  above  the  water 
line   is   vertical. 

Fig.  IS-c  is  a  "raked  stem",  where 
the  part  above  the  water  line  slopes 
forward,  (e)  is  the  stem  of  a  shal- 
low draft  vessel,  differing  from  the 
ordinary  plumb  stem  by  the  wide  for- 
ward deck  end  which  is  used  to  push 
barges,  (d)  is  a  rounded  stem,  curved 
from  sheer  line  to  keel  and  used  in 
tugs  or  lighters.  (f)  is  the  spoon 
bow  used  in  some  shallow  draft  work. 
It  has  relatively  high  resistance  and 
is  less  desirable  than  type  (e)  though 
simpler    in    construction. 

Various  types  of  after  vessels'  ends 
or  sterns  are  shown  in  figures  16  and 
17.  Tugs  and  lighters  have  rounded 
sterns  (Fig.  16-a)  with  a  vertical  sur- 
face between  sheer  and  knuckle  to 
which  heavy  fenders  are  attached.  The 
rabbet  line  which  was  parallel  to  the 
bottom  of  keel  amidships,  rises  at  the 
after  deadwood  and  merges  into  the 
counter.  The  structural  appendages 
to  which  propeller  and  rudder  are 
attached  should  be  as  narrow  as  prac- 
ticable to  reduce  eddying. 

Fig.  16-c  is  an  overhung  transom 
stern,  the  transom  being  a  transverse 
plant  or  cylindrical  surface  which 
may  slope  as  shown  or  be  vertical. 
Employed   in   auxiliary   sailing  vessels. 

Fig.  16-b  is  the  semielliptical  stern 
used  in  large  vessels.  Fig.  16-d  is 
the  compromise  stern  not  common  to 
workboats  because  difficult  to  con- 
struct. It  is  popular  in  cruisers  and 
now  often  adopted  in  large  com- 
mercial  vessels. 

Fig.   16-e,   the   full   transom   stern   is 


Laying  Doiuii  and  Pairing  the   Lines 


17 


used  in  small  boats  of  all  types.  The 
transom  may  be  flat,  cylindrical  or 
V-shaped. 

Sterns  for  shallow-draft  vessels  are 
of  the  tunnel  or  paddle  wheel  type. 
Fig.  17-a  shows  the  elevation  plan 
and  half  section  of  a  tunnel  stern. 
It  was  originated  by  the  necessity  for 
a  larger  propeller  than  could  be  fitted 
under  the  hull  with  the  limited  draft. 
Consequently,  a  depression  was  made 
in  the  way  of  the  propeller,  as  shown 
by  the  dotted  lines  in  elevation  and 
plan  views.  A  cross  section  of  the 
tunnel  at  any  point  in  its  length  is 
the  arc  of  a  circle. 

Fig.  18  is  the  outline  in  eleva- 
tion, plan  and  section  of  a  paddle 
wheel  stern.  The  hull  terminates  at 
the  transom,  as  shown,  while  the  pad- 
dle wheel  is  overhung  on  two  or  more 
girders. 

When  the  proper  stem,  stern,  mid- 
ship section  and  sheer  line  have  been 
decided  upon,  they  are  drawn  in  on 
the  rectangular  layout  of  water  planes, 
buttock  and  cross  sectional  planes  in 
the  line  drawing. 

Drazving  in  the  Rabbet  Line 
The  rabbet  line  joining  the  lower 
end  of  stem  with  the  stern  is  now 
drawn  in  the  elevation.  Its  height 
above  the  bottom  of  keel  amidships 
equals  the  depth  of  keel  timber  minus 
the  thickness  of  garboard  plank.  The 
forward  and  after  endings  of  the 
rabbet  line  depend  upon  the  cross 
sections,  but  may  be  roughed  in  for 
final   fairing   later   on. 

A  line  showing  the  half  width  of 
keel,  stem  and  deadwood  is  drawn 
parallel  to  the  longitudinal  center  line 
in  the  half  breadth  and  body  plans. 
Then     the     width     of     forward     stem 


,VI*LHW^y 


tLUVATIOh/i 


K^ 


Section    A-A 


FIG.    17— ST1LRN.S    FOR    SIIAU.OW    DR.\FT    VESSELS 


edge  is  indicated  by  a  line  at  half 
this  width  parallel  to  the  center  line 
at  the  forward  end  of  the  half  breadth 
plan.  This  surface  on  fore  edge  of 
stem  varies  from  one-half  "to  three 
inches  and  serves  as  a  backing  for 
the  half  round  iron  bar  which  is 
screwed  to  it  and  protects  the  stem 
timber.  All  water  lines  end  at  this 
line  forward  and  on  the  half  siding 
of   deadwood   and   keel   aft. 

A  trial  load  water  line  is  now 
drawn  in  the  half  breadth  of  proper 
width  at  the  midship  section  and 
with  forward  and  after  ends  fixed 
from  the  points  where  fore  edge  of 
stem  and  rabbet  line  are  cut  by  the 
load  water  plane   in   the  elevation. 

Then  two  sections  located  midway 
between  amidships  and  the  ends  can 
be  derived  from  the  half  breadth  by 
taking  their  widths  on  the  trial 
water  line  and  the  sheer  line.  These 
widths  are  placed  at  the  proper  levels 
in  the  body  plan,  care  being  taken 
tliat  the  forward  section  is  on  the 
right  and  the  after  section  on  the  left 
of  the  vertical  center  line.  The 
height  of  sheer  and  of  rabbet  on  these 
sections  is  measured  from  the  eleva- 
tion. 

Intermediate  water  lines  are  then 
drawn  in  the  half  breadth  plan  by 
taking  widths  from  the  three  sections 
already  shown  in  body  plan,  and  by 
finding  the  forward  and  after  endings 
in  the  elevation. 

These  water  lines  should  always 
spring  to  a  fair  curve  when  using  a 
slender    wooden    "spline"    or    "batten" 


,  WHfO. 


FIG.   18— PAUDLE  WHICKL  STERN 


which  is  bent  through  the  points 
through  which  the  line  should  pass. 
If  this  cannot  be  done,  the  batten 
should  pass  through  a  majority  of  the 
points  and  spring  fair  between  them. 
The  corrected  line  may  then  be  drawn 
in  and  the  width  of  section 
through  whose  spot  the  batten  would 
not  spring,  should  be  made  that  of 
the  fair  line  on  that  section  and 
transferred  to  the  proper  water  plane 
in  the  body  plan.  The  section  curve 
should  then  be  corrected  to  pass 
through  this  new  point  and  the  other 
fixed  points. 

A  buttock  line  half  way  between 
center  line  and  molded  beam  line  can 
now  be  drawn  in  the  elevation,  taking 
the  heights  from  intersection  of  the 
chosen  plane  with  the  sections  of  the 
body  plan  and  transferring  these 
heights  to  their  proper  sections  in  the 
elevation.  By  squaring  up  from  the 
half  breadth  to  the  elevation,  the 
longitudinal  locations  of  points  where 
the  water  lines  and  sheer  line  cut  the 
chosen  buttock  plane,  it  is  possible  to 
obtain  the  abrupt  curvature  of  the 
ends   of   the   buttock   line. 

Continuing  this  fairing  process  for 
the  remaining  water  lines,  buttocks 
and  sections,  correcting  all  unfair 
points  as  the  work  proceeds,  the  lines 
will  finally  be  "faired". 

Next  the  volume  of  displacement 
should  be  calculated  as  heretofore 
described  and  if  the  ship's  weight  is 
such  as  to  result  in  proper  draft  and 
trim,  the  lines  are  complete.  If  this 
is  not  the  case,  the  proper  volumetric 
correction  must  be  made  before  mak- 
ing the  "'ofifset  table"  which  gives  the 
molded  surface  dimensions  of  all  the 
lines. 

A  final  check  on  the  fairness  is 
obtained  by  passing  diagonal  planes, 
shown  in  the  body  plan  of  Fig.  14. 
The  slope  of  these  planes  is  such  as 
to  be  at  nearly  right  angles  to  most 
of  the  sections  and  to  cut  the  bilge 
of  the  midship  section.  Such  a  plane 
cuts  a  curve  called  a  "diagonal"  from 


18 


The  Design  and  Construction  of  Poivcr  Work  Boats 


the  hull  surface. 
Sometimes  more 
than  one  diagonal 
is  employed.  The 
true  shape  of  a 
"diagonal"  is  ob- 
tained by  "expand- 
ing" the  inclined 
plane  into  the 
horizontal.  To  do 
this,  the  plane  is 
assumed  to  revolve 
about  its  intersec- 
tion with  the  lon- 
gitudinal center 
line  plane,  so  that 
the  curve  is  shown 
as  it  really  ap- 
pears on  the  di- 
agonal plane.  The 
exact  distances 
from  the  center 
line    are    measured 


TunBLB  Hone: 
3HECFI    LiriB 


CAMBrH 


-ffABBET  LirfS 

<porTon   OF  HE£i- 


'UPPER  Tuffii  ofBiloe 


TVffff    OF   0/t&£ 
OCAD  ff/se 

^SASE   Li  He 


FIG.    19— ILLUSTRATING   A   TYPICAL    BODY    SPXTION 


Dimensions  of  the 
different  lines  at 
the  va  r  i  o  u  s  sec- 
tions are  record- 
ed  in  three 
groups:  those 
showing  heights  of 
sheer,  buttock  and 
rabbet  lines  above 
the  base  in  the  ele- 
vation ;  those  giv- 
ing widths  of  sheer, 
water  line  and 
keel  from  the  cen- 
ter line  in  the 
half  breadth 
and  those  giving 
true  distances 
along  the  diagonal 
plane  from  the 
center  line  to  each 
section  in  the 
body     plan.     All 


along  the  diagonal  plane  to  each  lines,  and  the  distances  along  the  offsets  are  recorded  in  three  fig- 
section  in  the  body  plan  and  are  diagonal  to  these  two  can  be  ex-  ures  representing  feet,  inches  and 
then    laid    off    below    the    center    line     panded   at  the  points   so  found  in   the      eighths    of    inches.      For    example,    in 


in   the   corresponding   sections   on   the  half  breadth. 

half  breadth   plan.  The     offset     table     is     used     as     a 

The    heights    at    which    the    inclined  guide    for    drawing    the    lines    in    the 

plane   cuts    the    transom   and   the   half  boatyard   to  the   full   size   of   the   ves- 

siding  of  stem   are   transferred  to   the  sel.     This  is  done   on   a  smooth   floor 

elevation    and    squared    down    to    the  called  the  mold  loft  and  ensures  elimi- 

half    breadth    plan.      This     gives    the  nation  of  the  inaccuracies  which  would 

longitudinal    location    of    the    diagonal  result   if   molds   were   made    from    the 

endings  at  the  transom  and  the  rabbet  original    small   scale   line   drawing. 


the  table  on  Fig.  14,  the  figure  to 
the  right  of  the  word  "sheer"  and 
directly  below  "stem",  is  9-1-0.  This 
indicates  that  the  stem  is  9  feet 
1  inch  above  the  base  line  at  the 
stem. 

The  profile  and  plan  of  stem  and 
stern  should  be  dimensioned  in  the 
elevation  and  half  breadths,  to  estab- 
lish  their  true   outline. 


CHAPTER  V 

Stem,  Keel  and  Stern  Design 


^>^^^^HE  fore  end  of  a  vessel  is  a 
M  C^\  ridge  formed  by  the  intersec- 
^  I  tion  of   the  side   surfaces,   the 

^•^^  structure  consisting  of  a  bar 
called  the  stem.  This  bar  may  be  of 
wood  or  of  steel  in  conformation  to  the 
material  composing  the  hull.  Attached 
to  the  stem  are  the  side  planking  or 
plating,  the  longitudinal  framing  of 
the  hull,  the  forward  end  of  the  keel 
and  keelsons,  and  some  of  the  ex- 
treme   forward    frames. 

Stem  construction  for  wooden  ves- 
sels is   shown   in    Figs.  20,   21   and  22. 

Fig.  20  is  the  stem  of  a  wooden  tug 
between  90  and  ISO  feet  long.  The 
stem  log  is  backed  by  an  "apron", 
both  timbers  being  fastened  together 
with  through  bolts  having  counter- 
sunk heads  riveted  over  ring  wash- 
ers. Where  the  longitudinals  end  and 
at  the  deck,  these  bolts  extend  through 
heavy  knees  called  "breasthooks". 
The  lower  ends  of  stem  and  apron 
are  scarphed  to  the  stem  knee  and  its 
backing  timbers  (called  the  forward 
deadwood)  as  shown.  In  Fig.  22  the 
stem  of  a  larger  vessel,  the  deadwood 
is  heavier;  while  in  Fig.  23,  the  stem 
of  a  large  vessel  (250  to  325  feet 
long),  the  forefoot  is  formed  by  two 
knees  scarphed  to  the  stem,  apron, 
keel,  keelsons  and  filling  piece,  the 
whole  being  backed  by  deadwood 
timbers. 

Fig.  21  is  the  stem  of  a  small  ves- 
sel or  shallow  draft  one  with  model 
bow.  The  stem  and  keel  are  con- 
nected by  a  natural  crook  knee,  mean- 
ing one  in  which  the  grain  follows 
a  curve.  These  knees  (formerly  of 
hackmatack  but  now  frequently  of 
locust,   oak   or   fir),   are   cut   from   tree 


Stopwatar 


FIG.    21— STEM    OF    A    SMALL    POWER 
WORKBOAT 


stumps,  one  arm  of  the  knee  being 
in  the  lower  extremity  of  the  trunk 
and  the  other  in  one  of  the  large 
main  roots  diverging  therefrom.  The 
single  knee  forefoot  is  applicable  to 
..mall  vessels  only,  being  limited  in 
use  by  the  maximum  size  of  knees 
available.  It  is  unusual  to  obtain  these 
with  arms  longer  than  6  feet. 

(A-A),  (B-B)  and  (C-C)  in  Fig.  20 
are  cross  sections  at  various  points 
in  the  stem  structure.    The  hull  plank- 


frames  are  notched  into  the  dead- 
wood  as  in  section  at  frame  (1), 
Fig.  23. 

The  construction  of  a  "spoon  bow" 
for  shallow  draft  vessels  is  as  indicat- 
ed in  Fig.  24.  One  or  more  heavy 
"bow  timbers"  extend  across  the  for- 
ward hull  end,  being  scarphed  to 
receive  the  deck,  bottom  and  side 
planking.  The  trusses  ordinarily  built 
into  the  shallow  hull  for  longitudinal 
strength,    terminate    against    the    bow 


^Rabbet  Line 
'SBsaiStprr)  Bo 


'and 


C-C 


FIG.   20— STEM   OF   A   WOODEN   TUG 


ing  joins  the  stem  and  keel  at  a 
recess  or  "rabbet",  the  intersection 
between  outside  of  plank  and  side  of 
keel  or  stem  being  the  "rabbet  line". 
In  large  wooden  vessels  with  "mod- 
el" or  ship-shaped  forms,  the  stem 
is  arranged  somewhat  as  in  Fig.  23. 
Apron  and  stem  terminate  at  their 
lower  ends  in  scarphs  bolted  to  knees 
and  deadwood.  The  keelsons  and 
keel  scarph  into  the  after  knee,  while 
the  space  between  end  portions  of 
these  and  the  knee  is  fitted  with  a 
filling    piece.      The    extreme    forward 


i'op  Wafer 


■Sropy^ai'^'' 


FIG.    22— STEM    OF   A   LARGE    VESSEL 
250  FEET  LONG 


timbers;  while  the  space  between 
these  timbers  and  the  first  beam  and 
floor,  are  fitted  with  filler  pieces.  A 
filler  is  also  fitted  at  the  intersec- 
tion between  upper  and  lower  chords 
(if  the  dimension  "d"  is  small  enough 
to  bring  this  about). 

Auxiliary  sailing  vessels  are  fitted 
with  "clipper  stems"  afifording  a 
maximum  outreach  for  the  forestays 
with  increased  jib  areas.  Fig.  25  indi- 
cates construction  of  the  upper  part 
in  wooden  clipper  (or  overhang) 
stems. 

Keels  form  the  strong  center  line 
girder  connecting  lower  extremities  of 
stem  and  stern  post.  Since  their 
function  is  contribution  of  longitudinal 
strength,  it  is  essential  that  their 
structure  be  continuous.  In  wooden 
vessels  this  feature  is  particularly 
necessary  but  is  prohibited  by  limited 
lengths  in  which  timber  is  obtain- 
able. This  in  turn  varies  with  kind 
of  timber. 

Oak  formerly  was  almost  altogether 
used  in  keels.  Oregon  fir  now  has 
become  popular,  principally  because 
of  its  large  sizes,  long  lengths, 
strength    and    durability. 


19 


20 


The  Design  and  Constnietion  of  Power  Work  Boats 


When  the  vessel  is  of  such  size 
that  a  continuous  keel  timber  is  un- 
obtainable, two  or  more  lengths  are 
"scarphed"  together  as  shown  in  the 
longitudinal  section  of  Fig.  26.  The 
"hook  scarph"  here  shown  is  securely 


Fig.   27.     An    intercostal    filler  is    lilted  Figs.   31    to   36  inclusive   are   various 

lietween    keel    and    keelsons    while    the  types     of    sterns    in     wooden     vessels, 

frames    have    no    joint    in    the    center  An   auxiliary   schooner  or   large   cargo 

line.     The     lower     keelson     is     shown  carrier     (ISO    to    300    feet    long)     may 

notched   over   the  frames.  have      an     overhung     transom     stern 

Fig.   28   is   the    keel    and    keelson    of  ('■'S-    31).     The    keel    extends    beyond 

a   wooden   tug   with   continuous   trans-  ^^^     rudder     post,     forming     a     lower 

verse     frames;     while     Fig.     29     is     a  step-bearing    for     the     rudder.       Both 

similar    detail   of   boats    50   to   SO   feet  s'^"""    ^"d    rudder    posts    mortice    into 

The    keelson    in    the    latter    is  '^e    keel,    the    "shoe"     between    their 


long. 

directly  on  the  keel,  forming  there- 
with a  rabbet  and  having  the  frames 
butted  on  the  center  line.  Additional 
longitudinal  strength  is  contributed 
by  the  engine  keelsons  which  are 
notched     over     the     deep     transverse 


FIG.    23— STEM    OF    A    LARGE    WOODEN 
VESSEL 


FIG.   24— CONSTRUCTION   OF  SPOON 

fastened  with  countersunk  head  bolts 
with  ends  riveted  over  ring  washers, 
the  recesses  at  bolt  ends  being  plugged 
in    white   lead.     (Fig.   26-a.) 

Fig.  23  shows  a  cross  section  and 
a  longitudinal  section  of  the  center 
line  hull  bottom  girder  formed  by 
conjugation  of  the  keel  and  center 
line  "keelsons".  The  five  keelsons 
(as  large  as  18  x  18  inches  each)  are 
bolted  together  horizontally  and  ver- 
tically, their  scarphs  being  spaced 
well  apart  to  avoid  excessive  weaken- 
ing, l-ong  vertical  bolts  (b)  pass 
from  keelson  through  the  double 
frames  to  the  keel.  Shorter  tlirough 
bolts  connect  keelsons  to  frames  out- 
board of  the  keel.  The  false  keel 
is  spiked  to  the  keel  proper  over 
the  metal  hull  sheathing  and  is  read- 
ily detachable  when  worn. 

The  extra  heavy  planks  adjacent 
to  the  keel  and  called  the  "gar- 
boards"  are  sometimes  rabbeted  in:o 
the  keel  (Figs.  27,  28  and  29)  or 
they  may  be  fitted  closely  against  the 
keel  as  in  Fig.  26.  Where  garboards 
are  of  considerable  thickness,  they 
may   be    edge    bolted    to   the   keel. 

At  points  where  scarph  joints  cross 
the  rabbet  throughout  the  stem,  keel 
and  stern,  wooden  plugs  called  "stop- 
waters"  are  fitted  across  the  joint 
(Figs.  17  to  23  and  Fig.  26).  These 
prevent  entrance  of  seawater  through 
the    joint    into    the    hull. 

The  keel  of  a  wooden  schooner, 
110    to     160    feet    long,     is     shown     in 


lower  ends  being  reinforced  by  nat- 
ural crook  knees  which  form  the  lower 
arch    of    the    propeller    aperture. 

The    line    of    counter    is    formed    by 

a    heavy    "horn    timber",    morticed    to 

take  the   upper   end   of  the    stern   post 

floor   timbers   and   extend   as    far    fore      and  to  permit  passage  of  rudder  post 

and    aft    as    practicable.  and   stock.     The  forward  end  of   horn 

Shallow  draft  vessels   may  be  as   in      timber    extends    into    the    hull    and    is 

Fig.   30   or   the  keel   may   be   of   same      securely   bolted   to   the   deadwood   and 

shaft  log,  against  which  it  terminates. 
Notice  the  way  the  beveled  ends  of 
all  timbers  are  cut  to  prevent  feather 
edges.  At  its  upper  and  after  end 
the  horn  timber  is  let  into  the  knuckle 
timber  (Fig.  31),  or  the  rim  logs 
(Fig.    32). 

The  propeller  shaft  passes  through 
a  hole  cut  in  a  "shaft  log"  which 
has  a  stuffing  box  at  its  inboard  end 
and  is  morticed  to  the  sternpost  at 
its  outer  terminus.  Great  care  must 
be  observed  in  boring  out  the  shaft 
log,  particularly  if  it  is  long,  so  that 
alignment  with  machinery  may  result. 
Sometimes   it   is   made  in   halves   (sec- 


U(JW  FOR  SHALLOW  DRAFT  BOATS 

thickness  as  remainder  of  bottom 
planking.  The  reduction  in  strength 
is  justified   by   considerations   of   draft 


increase    of    interior    hull    strengthen- 
ing. 

Drainage  of  bilge  water  in  all  these 
types  is  effected  through  "limber 
holes"  cut  in  the  frames  as  shown. 
Galvanized    "limber    chains"    pass    con- 


and    is    reimbursed    by    corresponding      tion   "A-A"    Fig.   32),    facilitating   this. 

All  such  joints  must  be  well  coated 
with  thick  white  or  red  lead  and 
securely  bolted.  Shaft  logs  may  be 
lined  with  a  lead  sleeve  bedded  in 
white  lead  and  flanged  at  the  extremities 
under  flanges  of  stuffing  box  and 
stern  bearings.  Ordinary  pipe  may  be 
used  here  and  threaded  into  the 
fittings  at  its  end,  sufficient  clear- 
ance about  the  shaft  being  provided 
to  insure  against   binding. 

The  frames  whose  lower  ends  con- 
verge at  acute  angles  at  the  stern  are 
let  into  deadwood  timbers  and  secure- 
ly through  bolted.  Abaft  the  stern- 
post  they  butt  against  the  horn  tim- 
ber,   which    is    rabbeted    to     take    the 


FIG.    2,i— CLIPPER    STEM    OK    Al'.XlI. 
lARY    SAILING    VESSEL 


Limber 
St, 


7rornav6r3e     ■5e>ofian 


Lonijiucllnal      Sccticn 


FIG.  26— CON.STRUCTION   OF  BOTTOM  GIRDER   OF  LARGE   WOODEN  SHIP 

hull  plank  ends  as  indicated  in  Fig.  31. 
The  upper  end  of  rudder  post  is 
securely  bolted  to  the  deck  beams  and 
forms  the  forward  side  of  a  watertight 
box  or  "rudder  trunk"  through  which 
the   rudder   stock  passes   to   the    quad- 


tinuously  through  these  holes  so  that 
when  drawn  back  and  forth  the  holes 
will  be  cleared  of  clogging  matter. 
The  "limber  strakes"  fitted  in  the 
ceiling  of  large'  vessels  afford  access 
to    the    limber    holes. 


Stem,   Keel   and   Stern   Design 


21 


rant  or  tiller.  A  stuffing  box  em- 
braces the  stock  at  top  of  trunk  un- 
der the  "rudder  support  bearing" 
which  carries  the  weight  of  the  rudder 
The  trunk  is  large  enough  to  permit 
unshipping   the   rudder. 


"hrouqk'Bol+'- 

FIG.    26a— HOW    KEEL    BOLTS    ARE 
COUNTERSUNK 

The  rudder  blade  is  formed  by 
heavy  timbers  fitted  as  shown  and 
edge  bolted  together.  Metal  straps 
assist  in  tying  them  together  and  are 
formed  into  sockets  at  their  forward 
ends.  Hinge  bolts  or  "pintles"  fit 
into  these  sockets  or  "gudgeons"  and 
corresponding  ones  on  the  rudder  post, 
the  gudgeons  sometimes  having  me- 
tallic bushings.  Notice  that  the  rud- 
der stock  extends  in  one  piece  to 
the  keel.  Where  this  is  impracticable 
the  two  lengths  should  be  securely 
scarphed.  Lugs  called  "stops"  on  the 
rudder  post  should  bear  against  sim- 
ilar ones  on  the  rudder  stock,  pre- 
venting a  rotation  of  more  than  45 
degrees  on  each  side  of  center  line. 
Rudder  chains,  shackled  to  an  eye 
on  the  rudder  blade  are  led  to  pad 
eyes  on  each  side  of  the  stern  and 
serve  as  emergency  stops  in  event  of 
breakdown. 

Between  the  knuckle  and  upper 
deck,  transom  frames  are  fitted  as  in 
Fig.  31,  the  transom  planks  extend- 
ing athwartships  being  fastened  there 
to.  The  outline  of  transom  forms  a 
knuckle  and  a  heavy  timber  conforms 
with  it,  being  scarphed  to  take  the 
ends  of  the  hull  and  transom  planks. 
The  knuckle  timber  and  rim  logs 
(Fig.  31)  form  parts  of  this  transom 
margin  log. 

Tugs  and  power  lighters  have  us- 
ually but  one  deck  and   a   semi-elliptical 


Tfobbct 


FIG.    27— KEEL    OF    A    WOODEN 
SCHOONER 

Stern  whose  general  construction  is 
as  heretofore  described.  In  Fig.  32 
the  main  point  of  difference  is  at  the 
deck  where  heavy  rim  logs  are  shown 
and  a  guard  timber  is  securely  bolted 
to    these.      The    rudder    stock    passes 


through  the  deck  and  is  covered  by  a 
grating  upon  which  Iiawsers  are 
stowed.  Sometimes  the  quadrant  is 
below  decks.  Sterns  of  this  type 
are  common  to  tugs  and  lighters  be- 
tween  SO   and    ISO   feet   long   . 

Full  transom  sterns  (Fig.  33)  are 
common  to  small  craft  of  all  descrip- 
tions up  to  80  or  90  feet  long.  The 
transoms  may  be  variously  formed  as 
previously  described  but  the  same 
general  construction  applies  for  all  of 
them.  Keel,  deadwood,  shaft  log  and 
horn  timber  have  already  been  con- 
sidered, except  that  where  a  metal 
rudder  is  fitted  the  shoe  is  formed 
by  a   casting  as  shown. 


Hechon 


Rabbtt 


FIG.   28— KEEL   OF  A   WOODEN    TUG 

The  rudder  stock  passes  through  a 
lead-lined  opening  in  horn  timber  and 
bearing  log.  A  natural  crook  knee 
connects  horn  timber  keelson  or 
stringer  ends  to  transom  framing. 
Cheek  plates  are  sometimes  fitted 
over  the  junction  of  shaft  log  and 
deadwood    with    sternpost. 

The  proper  rudder  areas  for  vari- 
ous small  boats  will  be  considered 
under  steering  gear.  In  event  of 
breakdown  to  this  gear  a  spare  tiller 
may  be  inserted  through  the  deck 
plate  shown  in  Fig.  33  and  fitted  over 
the    square    rudder    head. 


^Enain 


HcalsonS 


FIG.    29— KEEL    OF    A    50-FOOT 
WORKBOAT 

Transom  sterns  properly  formed 
are  desirable  for  the  additional  hold 
storage  space,  the  wider  deck,  the 
tendency  to  prevent  squatting  when 
under  way  and  the  facility  of  con- 
struction. They  do  not  render  a 
vessel  difficult  to  steer  nor  make 
her  uncomfortable  in  quartering  seas 
unless  they  are  extremely  broad  and 
flat   underneath. 

Compromise  sterns  (Fig.  34)  are 
seldom  fitted  to  commercial  power 
boats.  They  are  similar  in  structure 
to  the  stem,  having  a  central  ridge 
formed  by  the  horn  timber,  a  knee 
and  the  stern  log.  The  planking 
scarphs  to  these  timbers  and  care  must 


be  observed  that  the  plank  ends  fit 
properly  and  are  not  too  narrow. 
The  flat  iron  shoe  shown  in  Fig.  34  is 
not  recommended  but  is  indicated 
merely  as  common  in  pleasure  boats. 
Such  a  shoe  affords  little  protection 
to  the  propeller  since  it  is  liable  to 
distortion  on  contact  with  submerged 
obstacles,  in  which  case  the  rudder 
may  be  thrown  out  of  alignment  or 
twisted   and  jammed. 

Shallow  draft  sterns  with  stern- 
wheels  are  as  indicated  in  Fig.  3:. 
The  flat  bottom  planking  rises  to 
a  transom  whose  lower  edge  is  at  or 
near  the  water  line.  The  hull  is  not 
pierced  as  in  vessels  formerly  con- 
sidered but  rudder  stocks  extend 
up  to  the  house  deck  as  shown. 
Bearings  at  the  transom  and  house 
decks  support  these  stocks  and  the 
tiller  arms  are  linked  together  over 
the   house    or   "texas". 

Multiple  rudders  are  necessary  be- 
cause of  the  limited  draft  and  un- 
wieldiness  of  the  boxlike  hull.  The 
forward  upper  edges  of  these  rudders 
are  very  close  to  the  bottom  planks 
so     that     obstructions     cannot     wedge 


l«*4«\/^ 


ri/ss 


Gorboard 

FIG.    30--KEEL    OF    SHALLOW    DRAFT 
VESSEL 

themselves  between  rudder  and  hull. 
Details  of  construction  will  be  consid- 
ered  under   steering  gear. 

The  stern  wheels,  whose  details  of 
construction  will  be  later  taken  up, 
are  supported  upon  two  or  more 
overhung  girders  whose  inboard  ends 
securely  bolted  through  the  main 
deck  to  the  longitudinal  trusses  in 
the  hold.  If  the  continuous  trusses 
do  not  end  under  these  girders  it  is 
necessary  to  provide  auxiliary  trusses 
or  other  reinforcing.  The  extreme 
outboard  ends  of  wheel  girders  are 
connected  by  a  heavy  transverse  tim- 
ber and  walkways  are  provided  out- 
side of  the  outer  girders  to  facilitate 
inspection   and   repairs   to    the   wheels. 

Vibration  is  minimized  by  hog  posts 
and  tie  rods  as  shown  which  form  part 
of  the  longitudinal  strengthening  truss 
above  the  hull  necessary  in  these 
shallow     hulled     boats. 

The  paddle  wheels  revolve  in  a 
clockwise  direction,  dip  of  the  buckets 
being  fixed  by  vessel's  draft,  but  sel- 
dom exceeding  27  inches.  The  after 
deckhouse  bulkhead  is  termed  the 
"splash    bulkhead"    and    is    watertight. 


22 


The  Design  and  Coiistniclioii  of  Fotver  Work  Boats 


imrm 


VJ^^ 


*^tal3e    teel 


7ov 


'Shoe 
FIG.   31-OVERHUNG   TRANSOM   STERN    OF   AUXILIARY   SCHOONER 

The  wheel  shaft  bearings  fitted  on 
each  girder  are  bolted  to  timber  pads. 
Wheel  girders  are  designed  as  canti- 
levers to  take  the  wheel  weight  but  a 
high  factor  of  safety  must  be  em- 
ployed to  allow  for  the  vibrational 
stresses.  At  the  same  time  these 
overhung  weights  are  not  directly  sup- 
ported by  buoyancy  so  that  care  must 
be  taken  not  to  trim  the  vessel  by  the 
stern.  In  most  cases  it  is  necessary 
to  locate  the  engine  and  fuel  tanks 
well  forward  to  oflfset  the  stern 
weights. 

Propeller-driven,  shallow-draft  boats 
are  very  successful  if  properly  de- 
signed. Their  advantages  over  stern- 
wheel  vessels  are  reduced  machinery 
weights,  less  difficulty  in  obtaining 
proper  trim,  improved  maneuvering 
qualities,  greater  free  deck  space  and 
compactness  of  hull  appendages. 
Higher  speed  of  the  propeller  permits 
of  lighter  and  better  balanced  machin- 
ery    for     the     same     power. 

Fig.  36  is  a  longitudinal  section 
through  a  wooden  tunnel-stern  vessel; 


Fig.  37  ("a"  and  "b")  are  two  cross 
sections  at  "A-A"  of  Fig.  36  for  dif- 
ferent tunnel  constructions.  Two  or 
more  propellers  are  necessary  since 
the  limited  draft  cuts  down  permis- 
sible diameter  and  the  total  thrust 
area    must    therefore    be    distributed. 

The  tunnel  should  be  a  smoothly 
scooped  out  recess  in  the  vessel's  bot- 
tom and  the  propeller  tips  should 
fit  into  this  with  minimum  practicable 
clearance  (J/2-inch  if  possible).  The 
highest  point  of  tunnel  should  not 
be  more  than  one-third  the  propeller 
diameter  above  the  water  line  and 
the  after  end  should  just  touch  the 
water  line  at  the  stern.  If  this  is 
not  practicable,  a  vertically  hinged 
flap  should  cover  the  after  tunnel  end, 
opening  with  the  stream  flow  when 
going  ahead.  This  is  to  insure  good 
backing     qualities,     the     water     filling 


Full  Transom    SrrRN 

■■5 pare  Ttilc-r 


FIG.    33— TRANSOM   STERN  FOR    SMAI.I. 


r.OAT   WITH    METAL    RUDDER 


fcalcuart  t-ail 


FIG 


STERN  OF  TUG  OR  LIGHTER  WITH  SINGLE  DECK  AND  GUARD  TIMBER 


^—F/of  Iron  Shoa 
FIG.   34— COMPROMISE   STERNS  SELDOM   USED   ON   WORKBOATS 


the  tunnel  when  flap  is  forced  closed 
by   astern    motion. 

Cross  sections  along  the  tunnel 
should  be  circles  with  varying  diame- 
ters and  their  upper  points  in  the 
longitudinal    profile     curve    of    tunnel. 

Workmanship  in  wooden  tunnel 
sterns  must  be  of  highest  class,  since 
smooth  water  flow  is  essential  and  leak- 
age is  likely  due  t  >  complex  struc- 
ture. 

In  Fig.  37-a  the  tunnel  is  merely  a 
watertight  box  with  arch  beams  to 
whici!  is  fastened  a  metal  fairwater 
top ;  37-b  has  the  tunnel  formed 
by  bottom  planks  which  are  cut  and 
bent  into  place,  calked  and  fastened  to 
arch  beams   inside  the   hull. 


Sinn,   Kci'l  and  Stern   Dcsiyii 


23 


u     J     u     J     u     u     u     I 


Stern 


=^-/~^.-lL,^' 


■iT-^'i— TT-      ill!       I| 


^y^^^i^ 


'"      " 


/  ^Multiple        ^Dsodwood  \^ottOrn 

FIG.    35— SHALLOW   DRAFT   STERN   WITH    STERN   WHEEL 


II      II 


JM-    'ilk       kb    '  *f'      *t   ' 


oHorn 

IUNN£.L      St£RN 
FIG.   36— LO\G[TUniNAL   SECTION   OF   WOODEN   TUNNEL   STERN    BOAT 


Co) 


(Tunnel 
■^ICol-hns 


/ 

Jection  Tti hough    Tunnll    Sterns 

FIG.   37— GROSS   SIXTIONS  SHOWING   DIFFERENT   TUNNEL  CONSTRUCTION 


24 


The  Design   and  Constntction   of  Power    Work   Boats 


KAMCHATKA— A    SAILING    VESSEL    RECENTLY    CONVERTED    INTO    AK     AUXILIARY     FOR    USE    AS    A    WHALER    IN     THE 

ARCTIC    OCEAN    AND    BERING    SEA 

144     feet    long    by     31     feet     beam    by     15-foot     depth.       Fitted    with     a   300-horsepower    Macintosh    &    Seymour    diesel    engine,    which    drives    her 
at    7'/i    knots    loaded.      Two    auxiliary    engines,    one    25    horsepower   Burn-Oil,     and     a     20     horsepower     gasoline     engine     installed. 


CHAPTER  VI 

Application  of  Steel  Construction 


long. 


^TEEL  construction  as  here 
considered  will  be  limited  to 
practice  in  commercial  ves- 
sels between  SO  and  250  feet 
Bar  stems  are  ordinarily  fitted  in 
these  and  are  scarphed  to  the  plate 
keel  or  bar  keel  as  in  Fig.  38-a  and  b. 
The  length  of  these  scarphs  is  nine 
times  the  thickness  of  bar  stem  and  keel 
and  the  scarph  faces  are  machined  to 
fit  closely  together  (Fig.  38-6).  The 
shell  plating  is  flanged  to  the  stem  and 
is  connected  thereto  by  through  rivets 
with  countersunk  heads.  In  small  ves- 
sels a  single  row  of  rivets  is  used  but 
in  vessels  more  than  75  feet  long  two 
rows  of  zig-zag  rivets  are  employed. 
When  bar  stems  join  a  plate  keel  (Fig 
38-0 )  their  lower  ends  are  flattened  out 
and  riveted  thereto  (Section  Frame  2). 
At  one-twentieth  of  the  vessel's  length 
from  the  stem  a  transverse  watertight 
bulkhead  extends  from  side  to  side  and 
from  keel  to  upper  deck.  This  is  the 
"forepeak"  or  "collision"  bulkhead  and 
the  space  between  it  and  the  stem  is  the 
"forepeak". 

Deep  transverse  floor  plates  whose 
upper  edges  are  stiffened  by  the  reverse 
frames,  connect  the  lower  ends  of  frames 
and  are  cut  to  permit  passage  of  the 
center  keelson  plate  and  angles  (Sec- 
tion Frame  2).  Where  longitudinal  gir- 
der angles   (called  keelsons  or  stringers, 


according  as  they  are  on  the  vessel's 
bottom  or  sides),  join  at  the  stem,  they 
are  connected  by  horizontal  bracket 
plates  or  "breasthooks"  which  are  con- 
nected to  the  hull  plating  between  frames 
by    short    "shell    clips"    and    have    their 


after  edges  stiffened  by  an  angle.  Large 
breasthook  and  floor  plates  are  pierced 
with  "lightening  holes"  cut  from  the 
least  affected  part  to  reduce  the  weight. 
Limber  holes  drain  the  spaces  between 
floors    (Section  Frame  2). 


FloorPlcr^^ci+f 


Gorboard 
StraK«> 


Keelson  Plo*6 


)  Qt-boord 
Stroke, 

"iSide  Bar  Keel 


'Bacboard 
Plote  Kee.1  PI  0+6 


(b)  Co) 

FIG.  39— THREE  TYPES  OF  KEELS  OF  STEEL  VESSELS 


Floors 


,  Ke«ldon  IS 


"P/  frame 
Keels 


Fowndift'ion  "Plate 


lonTlate  CUpi 
To  Flo<7r6 


Limber 
Hole 


FIG.    40— METHODS    OF   FITTING 
KEELSONS 


KeeliOM  cups 
To  F\oors. 

'Foonddftic>r\'T\a\-e 


Bar  S+er 


3c'C.tion 

Fra me    Z 
^/cufei  He.e>l 
^Bci^  Stem 
FIG.    38— BAR   STEMS   AND   METHOD    OF    SCARPHING 


Keels  of  steel  vessels  are  of  three 
types:  plate,  bar  and  side  bar  (Fig.  39- 
a-b-c).  Plate  keels  are  common  to  large 
steel  vessels  and  to  those  of  shallow 
draft. 

Bar  keels  are  used  in  tugs,  power 
lighters  and  in  general  for  vessels  up 
to   ISO   feet   long. 

Side  bar  keels  are  not  extensively  em- 
ployed due  chiefly  to  the  difficulty  of 
obtaining  good  rivet  connections  through 
the  five  thicknesses  of  metal  (two  gar- 
board  plates,  two  keel  bars  and  the 
center    keelson    plate). 

The    Center   Keelsons 

Center  keelsons  form  a  girder  with 
the  keel  and  their  construction  is  affect- 
ed by  the  size  of  vessel  together  with 
the  method  of  making  connection  with 
transverse  "floor  plates"  which  are  a 
part  of  the  framing  and  will  be  later 
discussed.        With      respect      to      these 


25 


26 


Tlic  Design  and  Coustriiiiiou  of  Pozvcr  Work  Boats 


Siringftr  A^^^le- 


FIG.     43  — CONSTRUCTION 

OF   OVERHUNG    TRANSOM 

STERN 


Knuckh 
r^udd&rTruriK 

I?  dddfrf  Coupling. 
f7udd&rFrafTn 


-Snoe 


"floors",  keelsons  may  be  built  above 
them  and  extend  continuously  fore  and 
aft;  the  floors  may  be  cut  at  the  cen- 
ter line  to  admit  a  continuous  plate 
keelson  extending  down  to  the  keel ;  or 
the  keelson  plate  may  be  intercostal  be- 
tween floors,  with  continuous  keelson 
angles    on   top    of   floors. 

Fig  40-a  is  a  continuous  keelson  on 
floors,  attachment  to  upper  edge  of  floor 
plates  being  by  rivets  through  the  re- 
verse frames  on  one  side  and  a  clip  on 
the   other   side   of   plates. 

The  keelson  may  consist  of  two 
angles,  as  shown;  of  two  bulb  angles, 
four  angles  with  a  rider  plate  over  the 
upper  ones,  whose  long  flange  is  horizontal, 
or  four  angles  with  a  "foundation  plate" 
under  the  lower  angles  and  on  top  of 
floors,  a  rider  plate  being  fitted  over  the 
upper    angles. 

When  through  keelson  plates  of  floor 
depth  are  fitted  (Fig.  40-6),  the  upper 
keelson  angles  may  be  above  the  floor 
tops,  or  (in  small  vessels)  below  this 
level.  The  upper  part  of  keelson  girder 
may  vary  in  structure  as  did  the  type 
entirely  above  floors.  Double  clips  are 
always  fitted  connecting  the  keelson  and 
foundation  plates  to  the  floors.  When 
a  bar  keel  is  employed  the  lower  edge 
of  keelson  plate  butts  against  it  without 
angle    connections.      In    the    case    of    a 


Lficai-pul  '~Rot«.He*l 


Asttt-fi/aK  Bulhhcad 


1     C_  From} to,  R 


Sten 


plate  keel  this  is  connected  to  the  keel- 
son plate  by  continuous  double  keel 
angles    (Fig.  i^-c). 

Fig.   41    shows   a   center   keelson   with 
intercostal    plate    and    continuous    upper 


Ivinet  BoM-orM 


■Vivtrie  finable 


Foojndatton  ,_,     ^j/ 


Floor 


FIG.    42— TRANSVERSE    SECTION    OF 
DOUBLE    BOTTOM 

angles.  The  intercostal  plate  is  in  sec- 
tions of  frame  space  length  which  are 
cut  to  pass  the  frames  and  heel  pieces 
at  keel  and  the  reverse  frames  and  re- 
verse frame  clips  at  floor  top.  With  bar 
keels    there    is    no    lower    keelson    plate 


/Plate 


-e\ate. 


Jy,terco6tal  ■<ee\  '^'"'^'fitir^  I  III  1  '  i-i  I 


^ 


connection,    but    double    intercostal    keel 
angles  are  fitted   with  plate  keels. 

Tanks  built  in  the  ordinarily  wasted 
space  below  floor  tops  are  used  for 
fresh  water,  fuel  oil  or  ballast  water. 
The  floor  tops  are  plated  over  by  an 
"innerbottom"'  or  "tank  top".  Center 
keelsons  in  these  "double  bottom"  com- 
partments are  composed  of  continuous 
girder  or  keelson  plates  with  double 
keelson  angles  and  top  angles  to  the 
inner  bottom  plating.  Fig.  42  is  a  trans- 
verse section  through  a  keelson  in  dou- 
ble bottoms.  Generally  double  bottom 
tanks  e.xtend  the  full  vessel's  length  be- 
tween peak  bulkheads,  but  often  they 
are  limited  to  spaces  under  machinery 
compartments.  When  this  is  so  the 
keelsons  outside  of  tank  are  of  the  con- 
structions in  Figs.  39  to  41. 

Steel  sterns  applied  to  commercial 
power  craft  are  ordinarily  limited  to 
those   in   Figs.   43   to  48   inclusive. 

Passenger  and  cargo  or  au.xiliary  sail- 
ing vessels  may  be  fitted  with  semi- 
elliptica!  or  overhung  transom  sterns 
(Fig.  43),  where  the  transverse  framing 
extends  aft  to  the  "transom  floor", 
which  is  a  deep  vertical  transverse  plate 
against   which   the   upper   end   of    rudder 


rBulivark  Rail 


Bulwcurki 


BulwarK  BracKet 
'  or  f  offlcd  S-t-gy 
JBitt_liM_WH  mi  Ml 


awser  Sraiin^ 


c«ci  ■piate  Keel  ^ 

FIG.    41~CI-:NTER    KEELSON    WITH    I.NNERCOSTAL    PLATE 


FIG.    44— ATTACHING    GUARDS    AND 
RAILS 

post  is  clipped  with  double  angles.  The 
rudder  and  stern  posts,  connected  at 
their  tops  as  shown  and  at  their  lower 
ends  by  a  "shoe",  form  the  "stern 
frame"  forging.  This  is  scarphed  at  its 
forward  end  to  the  plate  or  bar  keel, 
tapering  down  to  the  horizontal  plate 
connection  in  the  former  case  and  being 
connected  as  for  stems  in  the  latter 
instance.  This  keel  scarph  should  begin 
at  least  two  and  one-half  frame  spaces 
forward  of  the  stern  post  which  is 
"bossed"  to  permit  passage  of  the  cen- 
ter line  propeller  shaft,  which  passes 
through  a  cast  steel  stern  tube  to  the 
after  peak  bulkhead,  where  a  stuffing 
box    is    fitted. 

When  twin  screws  are  fitted  no  screw 
aperture  is  necessary  unless  the  pro- 
peller tips  overlap  at  or  C(jme  close  to 
the  center  line.  Fig.  45  is  a  twin  screw 
frame  and  indicates  the  forged  stmt 
which    supports    each    wing    shaft. 

The  shoe  under  the  propeller  aperture 
is   of   flattened   elliptical    section   and   ex- 


Application    of  Steel   Constniction 


27 


tends  beyond  the  rudder  post  to  form 
a   step  bearing   for  the  rudder. 

Forged  to  the  sternpost  are  eyes  or 
"gudgeons"  which  receive  the  pintles 
about  which  the  rudder  hinges  and 
which  may  l»e  bushed  with  metal  or 
lignum  vitx  wood.  At  the  upper  end 
of  the  rudder  post,  heavy  lugs  are 
forged  to  form  "rudder  stops"  which 
prevent  greater  angular  swing  than  45 
degrees. 

Large  vessels  have  their  rudder  stock 
coupled  to  the  blade,  as  in  Fig.  43,  this 
connection  being  a  horizontally  or  verti- 
cally transverse  flanged  or  a  scarphed 
joint. 

Rudder  Construction 
Double  plate  rudders  (Fig.  43)  con- 
sist of  a  forged  or  cast  frame  with 
plates  riveted  on  each  side  and  the  in- 
tervening space  filled  with  pine  well 
coated  with  pitch  or  other  preservative. 
Single  plate  rudders  (Fig.  45)  are  com- 
posed of  one  plate  riveted  to  forged 
arms   on   the   rudder   stock. 


■Bo++oin  Plafm^ 


FIG.    46— ELEVATION    AND    PLAN     OF    STERN    WHEEL    VESSEL 


or  serve  as  a  trimming  tank  when  filled 
with    or    emptied    of    sea   water. 
Fantail  sterns  are  similar  in  construc- 


the  vertical  distance  between  deck  and 
knuckle  is  just  sufficient  to  attach  the 
heavy  guard  shown  in  Fig.  44.  Being 
common  to  tugs  and  lighters  and  con- 
sequently constructed  for  towing,  a 
bulwark  rail  strongly  supported  by 
forged  stanchions  or  brackets  is  fitted. 
The  tiller  or  quadrant  cannot  usually 
be  installed  below  deck  due  to  lack  of 
space,  and  is  therefore  covered  by  an 
ash  grating  upon  which  hawsers  may 
be  coiled  when  not  in  use. 

Shallow  draft  sternwheel  vessels  have 
the  same  characteristic  construction  as 
was  pointed  out  under  wooden  hulls, 
and  Fig.  46  is  an  elevation  and  plan  of 
this  type. 

A  tunnel  stern  (Fig.  47)  has  the  bot- 
tom plating  dished  to  the  tunnel  con- 
tour and  the  bottom  angles  forged  in 
conformity.  It  is  much  more  readily 
and  simply  fitted  in  steel  than  in  wood- 
en vessels.  The  stern  casting  shown 
All  rudder  heads  must  pierce  the  hull      tion  to  the  overhung  type  but  differ  at      flanges  to  the  outside  of  tunnel  and  has 


Rodde*- 


Plo\Te» 


FIG.    45— CONSTRUCTION    OF   RUDDERS    AND    STRUT    BEARINGS 


through  some  form  of  watertight  box 
or  "trunk",  at  the  top  of  which  is  a 
stuffing  box  and  the  rudder  support  bear- 
ing, surmounted  by  the  steering  arm  or 
quadrant.  This  trunk  is  connected  to 
the  afterside  of  transom  floor  and 
shaped  to  permit  unshipping  the  rudder. 
The  side  and  top  trunk  plates  are  con- 
nected by  forged  angles  caulked  water- 
tight. 

Aft  of  the  transom  floor  ordinary 
transverse  framing  is  supplanted  by  ra- 
diating "cant  frames"  and  beams, 
strongly  bracketed  together  and  at  their 
forward  ends  to  the  transom  beam  and 
floor.  Cant  frames  are  spaced  around 
the  knuckle  at  intervals  equaling  the 
ordinary   frame  spacing  amidships. 

A  watertight  "flat"  or  short  deck 
usually  extends  from  after  the  peak  bulk- 
head to  sternpost,  the  space  beneath 
which  is  too  fine  and  congested  for 
cargo  stowage  and  is  termed  the  "after 
peak    tank."      It    may    store    fresh    water 


the     deck     marginal     connection,     where      a    bearing    at    the    after    end    with    the 


FIG.   47— HOW   THE   BOTTOM    PLATING    IS    DISHED    FOR    TUNNEL    STERN 


--i-vHK--L L 


FIG.    48— STERN    (OR   BOW)    OF    DOUBLE    ENDED    STEEL    FERRY    BOAT 


28  The  Design  and  Construction  of  Power  Work  Boats 

usual  stuffing  box  inboard.  frames  need  not  be  fitted  though  they  der.  In  such  a  case  the  rudder  may  be 
The  stern  (or  bow)  of  a  double-ended  sometimes  are,  particularly  in  wooden  formed  to  fair  into  the  normal  hull  sur- 
screw  steel  vessel,  such  as  ferry  boats,  vessels.  Heavy  longitudinals  should,  face,  but  this  is  an  unnecessary  elab- 
is  shown  by  Fig.  48,  the  peculiar  con-  however,  be  introduced  to  absorb  the  ^^^j|^^  ^^^  forward  rudder  is  al- 
tour  of  stern  frame  being  the  only  rad-  end  thrust  in  docking.  When  side  pad-  .  >  .  .  ,•  ■  ^  l 
ical  departure  from  ordinary  stern  con-  die  wheels  are  employed  the  screw  aper-  ^^^^  ^'^^^'^  °"  *^^  «"'^'"  ''"^  ^"^«''  ^^ 
struction.  Because  of  the  relatively  ture  is  dispensed  with  and  the  sternpost  =»  through  pin  from  the  deck  or  by  lock- 
wide   ending   of   deck   in   this   type,   cant  is  located  close  to  inboard  edge  of  rud-  ing  the   rudder   stock. 


CHAPTER  VII 

Wooci  and  Steel  Transverse  Framing 


CHE  watertight  hull  cannot  be 
made  sufficiently  thick  to  with- 
stand longitudinal,  transverse 
or  local  stresses,  for  the  light 
displacement  would  be  thereby  in- 
creased to  an  uneconomical  degree; 
even  assuming  that  the  required 
strength  could  be  brought  about  by 
such  cumbersome  construction.  An 
inner  system  of  framing  accordingly 
has  been  introduced  to  suitably  re- 
inforce the  skin  and  is  called  the 
framing. 

It  can  be  readily  seen  that  this 
framework  must  run  both  longitudi- 
nally and  transversely,  and  that  one 
system  must  be  predominant  because 
of  structural  limitations.  Now  the 
most  severe  strains  are  ordinarily 
longitudinal  in  character,  which  would 
make  it  desirable  to  run  the  princi- 
pal framing  in  fore  and  aft  directions. 
This  is  practicable  in  steel  and  small 
wooden  ships,  though  the  construction 
is  complicated  by  the  warped  and 
refined  hull  surface  at  the  vessel's 
extremities. 

(a)  Wood  Framing 

Large  wooden  vessels  (100  feet 
long  and  above)  cannot  be  rigidly 
constructed  with  longitudinal  frames 
because  the  framing  timbers  are  rela- 
tively short,  the  end  connections  be- 
tween timber  lengths  weak,  the  tim- 
bers cannot  be  suitably  bent  and 
beveled  without  serious  loss  of 
strength  by  cutting  across  grain,  and 
finally  the  planking  which  is  in  nar- 
row strips  could  not  be  properly  fast- 
ened. To  run  this  hull  planking  trans- 
versely would  seriously  increase  the 
resistance  and  result  in  loss  of 
strength  by  the  already  comparatively 
weak    structure. 

Framing   of   Wooden   Vessels 

The  transverse  framing  of  large 
wooden  vessels  is  similar  to  Fig.  SO. 
Here  the  frames,  relatively  heavy  tim- 
bers, are  sawn  to  shape  and  fitted  in 
two  thicknesses  (doubler),  with  butts 
of  sections  in  each  thickness  stag- 
gered with  those  of  the  adjacent  mem- 
ber of  that  frame.  Butt  joints  at  the 
center  line  are  avoided  and  the  molded 
dimensions  of  timbers   (that  measured 


in  the  vessel's  transverse  planes)  may 
be  constant  or  gradually  decreasing 
from  keel  to  frame  head  at  upper 
deck.     The  two  sections  of  each  frame 


FIG.    49  — CONSTRUCTION    FOR    TUGS 
AND    POWER    LIGHTERS 

are  bolted  together.  Sided  dimensions 
of  frames  (measured  in  fore  and  aft 
direction)  are  usually  the  same  from 
keel  to   head. 

Except  at  the  vessel's  extreme  end, 
all  frames  are  perpendicular  to  the 
keel.  At  the  ends  where  the  inward 
curvature  of  water  line  would  entail 
extreme  bevel  with  accompanying  loss 
of  frame  thickness,  the  frames  are 
placed  nearly  at  right  angles  to  most 
of  the  water  lines.  These  radiating 
frames,  called  "futtocks",  are  shown 
ir  Fig.  50  (a),  which  is  a  plan  view 
of  the  vessel's  end  framing  with  the 
ceiling   and   longitudinals   omitted. 

When  wooden  bulwarks  are  fitted, 
one  of  the  double  frame  heads  passes 
through  the  deck  margin  planks  to 
form  a  bulwark  stanchion.  Every  al- 
ternate or  third  frame  is  thus  ex- 
tended. 

Frame  heads  are  connected  to  the 
deck  beams  by  continuous  longitudi- 
nal clamp  and  shelf  timbers,  as 
shown. 

In  wooden  construction  the  deck 
beam  ends  do  not  always  butt  against 
nor  lap  on  the  frame  heads,  though 
this  should  be  so  if  practicable.  At 
least  every  third  or  fourth  beam 
should  be  directly  connected  to  frame 
heads  by  heavy  natural  crook  timber 
knees  the  intermediate  beams  landing 
on  the  clamp  and  shelf  which  are 
through  bolted  to  these  and  the  frame 
heads. 

29 


Limber  holes  must  be  cut  at  the 
lowest  point  of  frame  heels  providing 
longitudinal  drainage  for  bilge  water 
to  the  pump  suctions.  In  wooden 
ships  limber  chains  are  fitted  in  these 
holes. 

Tuys   (Did   Power  Lighters 

Tugs  and  power  lighters  have  mid- 
ship sections  similar  to  Fig.  49.  The 
frames  cross  or  are  butted  at  the 
center  line,  tapering  to  reduced 
molded  dimensions  at  the  deck.  Ex- 
cept in  extremely  light  construction, 
frames  are  sawn  in  sections  with 
double  timbers  and  staggered  butts, 
through  bolted  longitudinally.  Light 
frames  may  sometimes  be  bent  to 
shape  but  this  is  not  practicable  with 
large  timbers  which  tend  to  split  and 
are  stiff.  Bending  is  preceded  by 
steaming  the  timber  in  a  box  and 
then  forming  it  to  the  proper  crook. 
Frames  in  shallow  draft  vessels  are 
straight  on  the  bottoms  and  sides, 
butting  against  a  timber  called  the 
"bilge  log"  at  each  bilge.  (See  Fig.  5L) 
Where  considerable  deadrise  exists 
and  always  in  the  machinery  space, 
heavy  transverse  floor  timbers  should 
be  fitted  at  the  lower  point  of  frames 
on  center  line.  These  floors  are 
sometimes  introduced  all  fore  and  aft. 
Wooden  deck  beams  extend  in  one 
length  from  side  to  side  except  where 
hatches  or  other  deck  openings  neces- 
sitate cutting  them  (Figs.  49  and  50). 
In  this  case  the  resultant  "half  beams" 
are  butted  against  or  mortised  into 
heavy  longitudinal  "carlins"  which 
bound  the   opening. 

The  weather  deck  beams  are  some- 
times sawn  to  a  camber  on  their  up- 
per edges,  the  lower  edge  being  flat 
and  the  ends  reduced  in  depth.  When 
beams  are  light  enough  to  permit, 
they  may  be  steamed  and  bent  to  cam- 
ber. The  outer  ends  of  beams  should 
be  notched  over  clamp  timbers  and 
kneed  to  frames,  as  previously  de- 
scribed. Inner  ends  of  half  beams 
where  the  stanchions  are  fitted  should 
have   a   natural   knee. 

Hold  beams  consisting  of  heavy 
double  timbers  widely  spaced,  are  in- 
troduced in  larger  vessels.  The  beam 
ends   bear   on   hold   stringers   or   shelf 


30 


The  Design  and  Conslntction  of  Pozver  Work  Boats 


ffail  Leg 

Oul  itrtrh  3tQnth\or\ 


Filhng  Block 
Qetweeit  Frame 
Hca/i 


FmURE  A-S-(h) 


Hull  Plank 


FievttE  49  fi) 


FIG.    SO— TliANSVICKMC    ]■  lIAMINr,'    UK    L.MMilC    \\(10i)i:.\    VESSKLS 

and  cianip,  to  which  they  may  be  necting  upper  end  of  frames  to  deck 
kneed  in  vertical  and  horizontal  direc-  beams,  deck  beams  and  stanchions 
tions.        Where      stanchions      mortise      supporting  these. 

through     double     hold     beams,     metal  Frames   may   be   one  of   the   various 

cheek  straps   should  be   fitted    (Fip.   50).      structural   shapes   shown   by   "Sections 

Stanchions  supporting  the  uccks  at  A-A"  Fig.  52.  Angles  and  channel 
are  fitted  in  wide  vessels  and  deep 
holds.  They  should  always  be  on  a 
frame  and  their  lower  end  or  "heel" 
should  bear  on  a  keelson  and  have 
wooden  knees.  Sometimes  a  forged 
metal  strap  is  employed  at  heads  and 
heel  connections  or  the  heel  may 
notch  over  a  keelson  and  be  through 
bolted.     (Fig.   49.) 

Stanchions    should    always    be    fitted 
at  each  corner  of  large  deck  openings 


KIG.    51_FR.\MES    FOR    .<^II.\M.O\V 
DRAFT  VESSELS 


center  keelson,  and  were  shown  in 
diagram  of  the  latter.  When  floors 
are  not  cut  at  center  lines  the  frame 
heels  butt  at  this  point  and  a  heel 
bar  3  feet  long  is  fitted  on  the  oppo- 
site side  of  floor. 

Good  Riveting   is  Essential 

Reverse  frames  which  stiffen  the 
inner  edge  of  frame  angles  and  ex- 
tend along  the  floor  tops  on  side 
opposite  to  frames,  form  an  inner 
flange  to  which  keelsons,  stringers 
and  other  members  may  be  conven- 
iently attached.  The  overlap  of  frames 
and  reverse  frames  should  be  suffi- 
cient to  ensure  good  riveting.  When 
frames  are  of  bulb,  channel  or  zee 
section,  reverse  frames  are  fitted  on 
upper  edge  of  floor  plates  only,  but 
ordinary  angles  and  reverse  bars  are 
used  at  the  ends  of  the  vessel  where 
the  channels  and  "Z"  bars  would  be 
difficult   to   bend   and   bevel. 

Reverse  frames  at  floor  tops  are 
single  except  under  machinery  foun- 
dations where  they  are  doubled.  At 
the  vessel's  ends  it  is  necessary  to 
keep  the  athwartship  frame  flange  in 
a  transverse  plane  and  to  bevel  the 
shell  flange  in  conformation  to  the 
hull  form.  (Fig.  52.)  This  bevel 
should  always  be  "open",  that  is,  the 
angle  between  flanges  should  never 
be  less  than  90  degrees.  This  is  es- 
sential to  good  riveting.  The  lower 
ends  of  frames  at  the  vessel's  bow 
and  stern  are  lapped  at  the  keel  and 
riveted   together. 

Tlie  bending  of  steel  frames  to 
proper     contour     and     bevel     is     per- 


and  to  every  third  intermediate  frame      '^^''^   ^""^   most   frequently   used.    They      formed     by     means     of     templates     as 


at  hatch  cabins.  The  upper  ends  or 
"heads"  should  be  strongly  kneed  to 
carlins   and   deck   beams. 

When  fitted  in  holds,  stanchions 
should  support  adjacent  beams 
through  a  longitudinal  girder  fitted  at 
heads.     (Fig.  51.) 

In  shallow  draft  hulls  the  hold 
depth  in  proportion  to  beam  and 
length  renders  it  imperative  to  intro- 
duce strengthening  "trusses"  running 
longitudinally  and  athwartships.  In 
these  trusses  the  girders  at  stanchion 
heads  and  keelson  at  heels  are  termed 
the  upper  and  lower  "chords".  Diag- 
onal tie  timbers  serve  as  compression 
members    against    racking.      (Fig.    51.) 

The  longitudinals  are  from  one  to 
four  in  number  depending  on  the 
beam.  Transverse  trusses  or  simply 
"transverses"  are  at  every  tenth  or 
twelfth    frame. 

(b)    Steel  Framing 

Fig.  52  is  the  midship  section  of  a 
steel  tug  or  lighter.  The  transverse 
framing  is  composed  of  frames  ex- 
tending from  keel  to  deck,  floor  plates 
at  keel,   knees   or   beam   brackets   con- 


are  spaced  from  IS  to  27  inches  apart  guides   which   are   secured   to  a   heavy 

and    are    in    one    length    from    keel    to  cast    metal    slab.      The    frame    bar    is 

deck.      Frame    ends    at    keel    are    de-  heated,   placed    on    the    slab    and    bent 

pendent    upon    the    type    of    keel    and  against     this     template,     the     standing 

I  An^le. 

^Fi^au-  Channt,!-.  fVoct-ttor  Srtaptt 


FIG.  52— MIDSHIP  SECTION  OF  STFJ^L  TUG   OR   LIGHTER 


Wood  and  Steel  Transverse   framing 


31 


(lange  being  properly  beveled  at  the 
same  time.  Spring  "clogs"  of  round 
bar  iron  clamp  the  horizontal  frame 
flange  to  the  "bending  slab"  being 
driven  into  square  holes  closely  spaced 
in  the  slab.  Bevel  templates  of  light 
wood  or  metal,  cut  to  the  proper 
slope  which  has  been  obtained  from 
the  lines,  are  used  as  guides  in  prop- 
erly  beveling   the    standing    flange. 

Machines  for  bending  and  beveling 
structural  shapes  have  been  employed 
successfully   in  many   shipyards. 

The  shell  flange  of  frames  must 
bear  directly  against  the  hull  plating 
and  since  the  longitudinal  strakes  of 
this  are  usually  lap  jointed,  it  is  clear 
that  either  the  frames  or  plates  must 
be  joggled   (Figs.  52  and   53). 

The  practice  of  bending  frames  to 
a  fair  curve  and  fitting  liner  pieces 
between  shell  flange  and  outside  hull 
plates  is  still  used  but  should  be 
avoided  because  of  the  excess  weight 
of  structure  and  generally  unsatisfac- 
tory structural  fitting  resulting  there- 
from. 

Where  the  Main  Deck  Overhangs 

Passenger  and  ferry  boats  for  in- 
land waters  usually  have  the  main 
deck  overhang  the  hull.  This  over- 
hang may  be  supported  on  brackets 
or  be  formed  by  a  sudden  hull  pro- 
tuberance above  the  waterline  (Fig. 
S3a).  In  the  first  construction  the 
transverse  framing  resembles  that  for 
tugs  or  lighters,  while  in  the  second 
the  frames  are  knuckled  to  conform 
with  the  deformed  hull  surface.  This 
overhang  is  to  afiford  a  maximum  of 
deck  space  with  minimum  permissible 
beam  of  actual  hull,  so  that  the  speed 
may  not  be  seriously  reduced. 

Shallow  draft  vessels  (Fig.  54)  have 
straight  frames  on  their  bottoms  and 
sides.  The  bilges  are  usually  rounded 
and  a  bracket  may  be  introduced  to 
join  side  and  bottom  lengths.  This 
avoids  furnacing  the  frames  and  is  as 
satisfactory    a    construction    as    when 


-D«tl«  House  [TexasJ 


,Coamtrn?life 


Met.l  Psr.der 


^^ 


10)  (W  CO 

FIG.  54— SHALLOW  DRAFT  VESSELS  HAVE  STRAIGHT  FRAMES 


Ul^H'C-ni 


the  side  frames  are  bent  to  the  bilge 
radius  and  overlapped  on  the  bottom 
frames  (Fig.  54a).  In  small  vessels 
it  may  be  possible  to  obtain  the  frame 
shapes  in  sufficient  lengths  to  extend 
in  one  piece  from  gunwale  to  gun- 
wale, but  this  is  not  ordinarily  feas- 
ible. 

Square  bilges  with  heavy  bilge 
angles  connecting  the  side  and  bot- 
tom plating  may  be  employed  and  if 
the  hull  ends  are  properly  modeled 
this  will  not  prove  a  serious  detri- 
ment to  efificient  propulsion.  Bilge 
brackets  are  in  this  case  also  em- 
ployed.    (Fig.   54b.) 

Of  late  the  bilges  have  occasion- 
ally been  cut  at  an  angle  and  a  flanged 
bilge  plate  fitted  to  forged  frames. 
(Fig.  54c.) 

Web  frames  (Fig.  52)  are  fitted  on 
every  sixth  to  tenth  frame  and  at  the 
ends    of    the    large    hatches    or    fore- 


'^:::'-'0 


-Dauble  I26/«'-s«  F">-aivi<i 


FIG.    53— WHERE    THE    MAIN    DECK 
OVERHANGS  THE  HULL 


castles,  bridges  and  poop  erections. 
They  consist  of  a  web  plate  from  14 
to  42  inches  wide  connected  to  the 
hull  by  single  or  double  angles  and 
faced  with  half  round  or  angle  "face 
bars".  The  outline  of  a  web  frame 
is  indicated  by  the  broken  line  in  the 
midship  section  (Fig.  52).  The  lower 
ends  of  web  frames  fair  into  floors 
and  are  connected  thereto  by  lapped 
joints.  The  face  angles  continue  along 
upper  edge  of  floor  plates  in  similar 
manner  to  reverse  frames.  Web 
plates  may  have  lightening  holes  cut 
in   them. 

Floor  plates  from  8>^  to  36  inches 
deep  at  the  center  line  form  trans- 
verse brackets  at  the  lower  ends  of 
side  framing.  The  depth  at  a  dis- 
tance from  center  line  of  J4  the  half 
beam  must  be  at  least  half  what  it 
is  on  the  center  line  for  large  vessels. 
With  a  flat  bottom  this  sometimes 
permits  of  sloping  the  upper  edge  of 
floor  plates  downward  and  outward  to 
save  structural  weight  and  gain  hold 
space. 

It  is  usually  preferable  to  have  the 
upper  floor  edge  horizontal  and  in 
small  boats  this  is  usually  done  re- 
gardless of  the  consequent  reduction 
in   overall   width   of  floors. 

Where  the  side  frames  join  the 
floor  plates  the  reverse  angles  diverge 
from  the  frames  crossing  the  bottom 
of  vessel  at  the  upper  edge  of  floors. 
If  frames  are  of  channels,  zee  bars, 
or  bulb  angles,  these  may  be  run 
along  the  lower  edge  of  the  floors  to 
the  keel  and  a  reverse  angle  bar  be 
fitted  to  upper  edge  of  floors  on  the 
opposite  side  to  the  frames.  Such 
reverse  bars  overlap  the  frames  at 
the    outboard    floor    ends.     (Fig.    £2d.) 


32 


The  Desiijn  and  Construction   of  Po7t'er  Work  Boats 


In   the  Machinery   Space 


Sometimes   the   channels,   bulbs  or   zee  The  saving  in  furnace  work  and  fitting  portion    to    their    sectional    depth    ren- 

bars   are    split    at    their   junction    with  expense   of   the   attached    members   of  ders   it  necessary   to   support   them   at 

the   floor  ends   and   the   upper   portion  the   ships'   structure   is   considerable.  intervals      by      stanchions      extending 

forged  to  join  the  reverse  bar  on  floor  Where  hatches  or  trunks  necessitate  to    the    vessel's    bottom.      The    unsup- 

tops,    while     the    lower    half    joins    a  cutting  deck  beams   the   severed   beam  ported  beam  length  should  not  exceed 

frame    angle    at    lower    edge    of    floors  ends   are    connected   by   angle   clips   to  IS   feet   for   ordinary   construction   and 

(Fig.  S2c).  a    strong    longitudinal    coaming    plate  must   be   less   than   this   if   heavy   deck 

which    forms   a   girder   supporting   the  loads   are   carried. 

deck    sides    between    the    hatch    ends.  Stanchions   may   be    disposed    longi- 

Floor     plates     in     machinery     space  Heavy    girder    beams    at    the    ends    of  tudinally   on   alternate   frames   or   they 

should    be     thickened    by    0.04    inches  these    deck    openings    take    the    abut-  may    be    widely    spaced    with    girders 

and    the    reverse    bars    be    doubled    at  ments    of    longitudinal    coamings    and  under    deck    beams     connecting    their 

their    tops.     In    the   peak    tanks    at    the  are  built  up  of  a  plate  witli  upper  and  heads.     Closely   spaced    stanchions,   as 

forward     and     after     ends     of     vessel,  lower     angles.       These     heavy     beams  the    former    are    termed,    may    be    of 

floors    are     deepened    to    form    stron.g  are   usually   bracketed    to   web    frames.  solid    round    bars    or    of    extra    heavy 

brackets   .'.t    the   acute    lower    interser.-  In  forming  beam  brackets  to  frames  wrought    iron    pipe    welded    to    forged 

tion    of    the    hull    sides.      The    reverse  it   was    formerly   common    to   split   the  heads    and    heels.      This    type    should 

angles     are    also     fitted    at     their    tops,  beam    section,    bend    tlie    lower    por-  be  fitted  at  the  corners  of  all  hatches 

ana   floois   in   after   peak   tanks   some-  tion    downward    and    weld    a    piece    of 

times    support    the    shaft    tube    which  plate  into  the  forked  opening  at  beam 

pierces  them.  ends     thus     formed.       This     expensive 

All    floors    may    be    lightened    by    cir-  method    has    been    replaced    by  .  rivet- 

cular    or    elliptical    holes    cut    at    their  ing  beam  and  frame  ends  to  a  bracket  The   heel   is   forged    to   a   flat   palm   in 

neuiral    axes.      Care    should    be    tak'ir.  plate   (Fig.  52)   whose  inner  edge  may  this    case,    but    if    the    stanchion    steps 

that    depth    of    lightening    holes    does,  be   flanged    (Fig.   S3),   and    into   which  on   a   steel   flat   the    heel   is   connected 
not  exceed  one-half 
the     depth     of     the 


and  large  deck  openings. 

Fig.  SSa  shows  a  closely  spaced  pipe 
stanchion  with  head  having  a  vertical 
palm  connected  to  a  bulb  angle  beam. 


flrtMll4»tsV>l^ 


A+Huior't'ahilP 


Lon(\i'todina\ 
E\«vation 


LonnlTudinol    J  \ f 


I  +    H 


LO 


id) 


le) 


3    MMM 


Inner 


FIG.   55— STEEI.   STANCHIONS  AND   STANCHION   HEADS 


plate.     Deck   beams      gl^-^Jl" p 

are   of   angles,   bulb      fe|,_^_ r' 

angles,    channels    or 

bulb   Tees,   fitted   in 

one     length     across 

the  deck  and  brack- 
eted    at     the     deck 

side.-    to    ihe    frame 

heads.     -Angles,  bulb 

angles    or    chamiels 

face   in  opposite  di- 

r  e  c  t  i  o  n      to      the 

frames  .so  that  they 

may     be     connected 

back     to     back     at 

the    beam    brackets. 

When    the    deck    is 

of    steel     plating, 

beams  are  fitted  on 

each     frame     while 

with    a    wooden    deck    the    steel    beams     lightening  holes  may  be  cut. 

are  on  alternate  frames.  The  depth    ("d"   Fig.   S3)    at   the   in- 

It   is   common    to    bend    or    "crown"      ner  bracket  end  on  deck  beam  should 

deck   beams   upward   in   a    circular   arc      not  be   less  than  six  times  the  diame- 

so    that    the    heiglit    at    center    above      ter    of    rivets    connecting    the    bracket 

sides  is  J^-inch  per  foot  of  deck  width      to    the    beam;    while    the    depth    "h" 

at     the     particular     beam     considered,      and    length    "w"    of    bracket    sides    on 

This  camber  was  formerly  claimed  to      frame    and    beam    respectively,    should 

contribute     transverse     deck     strength      be   three  times  the   beam   depth. 

due    to    the    arching    efi^ect.      The    fal-  In    holds    of    considerable    depth    it 

lacy    of    this    theory    is    tliat    all    arch      becomes  necessary  to  introduce  widely      and    the    foundation    channels    extend 

at  least  three  frame  spaces.  It  is 
desirable  to  fit  all  stanchions  above 
the  longitudinal  girders  in  a  ship's 
bottom   known   as   "keelsons". 

Shallow  draft  hulls  have  the  stanch- 
ions on  frames  in  the  longitudinal 
trusses.  Bracket  plates  connect  the 
stanchions  to  the  upper  and  lower 
chord  shapes  and  to  the  diagonal 
angle    braces. 


to  an  angle  clip  by 
a     vertical     palm 
similar  to  the  head 
here  shown.    If  the 
deck     beam     is     of 
channel    section   the 
stanchion  head  may 
have     a     horizon- 
tal  palm    as    in    the 
heel    here    shown. 
The    objection    to 
closely        spaced 
stanchions      is      the 
degree    of    obstruc- 
tion to  cargo  stow- 
age  which   they   in- 
troduce.    Widely 
spaced       stanchions 
of    tubular    or    oth- 
er    sections      (Fig. 
S5-b-c-d-e)  are  now 
fitted   to   most   ves- 
sels    carrying    hold    cargoes.      Longitu- 
dinal    and     transverse     bracket    plates 
connect    the    heads    to   the   beam    girders 
and     deck      beams      (Fig.     SSb)  ;     while 
the   heels    are    bracketed   to    foundations 
on  the  inner  bottom  plating  or  the  floor 
tops    (Fig.  55).    In  the  latter  case,  brack- 
ets  clii)ped   to   the   reverse   frames   afford 
double  angle   connection   to   tlie   floors 


thrusts    are    taken    at    the    ends    which  spaced    "hold    beams"    which    tie    the 

in   this   case  are   tne   relatively    fle.vible  ship's     sides     together     and     end     on 

.ship's     sides.       Camber     is     now     em-  "stringers"   or   heavy   longitudinal   side 

ployed     for     drainage     purposes     only,  girders.       Strong     vertical     and     hori- 

but     since    a     ship     is    very    seldom     on  zontal     brackets     are     fitted     at     hold 

an    even    keel.     ^  en     this     is    scarcely  beam    ends    to    these   stringers    and    to 

warranted,    since    the    water    often    ac-  web    frames   which    should    coincide   in 

cumulates    on     the    high     side    of     deck  spacing   with    the    hold    beams.      Hold 

houses    and    coamings    amidships.  beams  are  usually   built  up   of  a   plate 

Flat     deck     beams     or     those     with  with    double    upper    and    lower    angles 

straight    ridged    sides    rounded    at    the  or  of   two   channels  back   to   back, 

center  line,  are   becoming  widely  used.  The    long    length    of    beams    in    pro- 


CHAPTER  VIII 

Design  of  Longitudinal  Framing 


^^^^^HE  principal  strains  set  up  in 
m  C^\  ordinary  vessels  are  longitu- 
^  J  dinal   in   character   and   can  be 

^^^^  best  understood  if  it  is  as- 
sumed that  a  wave  of  the  vessel's  length 
has  its  crests  at  the  bow  and  stern ;  or 
this  same  wave  has  a  crest  amidships  and 
a  trough  at  the  bow  and  stern. 

The  length  of  a  wave  is  measured  be- 
tween the  highest  points  of  two  suc- 
cessive crests  or  the  low  points  of  two 
successive  troughs.  The  height  of  a 
wave  is  the  vertical  distance  between 
the  lowest  point  of  a  trough  and  the 
highest  point  of  a  crest.  This  height 
is  taken  as  one-twentieth  of  the  wave 
length,  so  that  a  100-foot  wave  would 
be  5  feet  high.  The  profile  of  a  wave 
is  -a  curve  called  a  "trochoid,"  gener- 
ated by  a  point  on  the  circumference 
of  a  rolling  circle. 

Wave    Action    Causes    Strain 

When  the  vessel's  water  line  has  a 
wavy  contour,  the  maximum  longitu- 
dinal strains  are  set  up  in  the  vessel  by 
a  wave  of  its  length.  Where  the  crests 
are  at  the  bow  and 


the  keel.  The  cross  section  of  the  ves- 
sel is  that  of  an  equivalent  girder  and 
the  longitudinal  bending  strains  can  be 
taken  only  by  the  hull  planking  or  plat- 
ing and  such  longitudinal  framing  as 
may  be  fitted. 

When  the  wave  crest  is  amidships, 
the  deck  tends  to  hog  and  the  bow 
and  stern  to  sag.  Tension  is  here  set 
up  in  the  deck  and  compression  at  the 
keel.  In  either  case  the  midship  section 
is  that  most  greatly  strained  and  the 
change  from  tension  at  the  top  to 
compression  at  the  bottom,  or  vice 
versa,  is  gradually  reduced  from  maxi- 
mum intensity  at  the  extreme  top  and 
bottom  to  zero  at  a  point  about  halfway 
between  the  keel  and  the  deck.  The 
plane  of  zero  stress  is  called  the  neutral 
axis. 

If  the  moment  of  inertia  of  the 
midship  section  were  calculated  about 
the  neutral  axis  and  the  greatest  bending 
moment  for  hogging  and  for  sagging 
were  derived  from  curves  showing  the 
longitudinal  distribution  of  hull  weight 
and    buoyancy,    the    stress    in    the    ex- 


stern  and  the 
trough  is  amid- 
ships it  will  be 
seen  that  displace- 
ment is  concentrat- 
ed at  the  ends  and 
lacking  amidships. 
Since  the  vessel's 
weight  is  greater  at 
midlength  due  to 
the  machinery  and 
cargo,  the  tendency 
would  be  for  the 
unsupported  middle 
body  to  sag.  The 
hull  in  this  case 
resembles  a  beam 
supported  at  the 
ends  and  with  a 
downward  load 
midway  between 
the  supports.  This 
sets  up  compres- 
sive strains  tending 
to  crumple  the  deck 
and  tensile  strains 
tending     to     stretch 


S+ern 


,Hull   Plank 


Stem 


/Tmniverie  Frames 
Widely  &i>Aced. 


Ofiok   Lc»n<)i+i/el/r»al4- 


BoTtom  l.onO)ifud\na\6 


FIG.    56- 


LONGITUDINAL    STRINGERS    AND    SHELVES    FOR    WOODEN    TUGS    AND 
FRAMES    FOR    SHALLOW    STEEL    VESSELS 


treme  deck  and   keel   structure  could  be 
calculated  from  the  well  known  formula : 
SI 

M  equals  

c 
where  M  is  the  bending  moment  in  foot 
pounds  or  tons. 
6"  is  the  stress  in  pounds  or  tons 

per  square  inch. 
/  is  the  rectangular  moment  of 
inertia  of  the  midship  sec- 
tion. 
c  is  the  vertical  distance  from 
neutral  axis  to  upper  edge 
of  deck  or  lower  edge  ©f 
keel. 

Strength    of  Framing   Defined 

Ordinarily  it  is  not  necessary  to  per- 
form this  complicated  and  extensive 
calculation  for  strength,  since  the  ex- 
periences of  years  have  established  the 
proper  sizes  and  disposition  of  the  hull 
structure.  For  steel  vessels  this  has 
been  particularly  well  accomplished  by 
the  large  marine  insurance  societies  such 
as  the  American  Bureau  of  Shipping, 
Lloyd's  Register  of  Shipping,  The 
Bureau  Veritas,  etc. 
Here  the  various 
structural  members 
are  tabulated  ac- 
cording to  the  di- 
mensions of  the 
vessel  and  if  these 
are  known  it  is  a 
simple  process  to 
select  the  proper 
scantlings.  Large 
wooden  vessels 
have  been  similarly 
tabulated  but  not  so 
thoroughly,  since 
wood  as  a  ship  mar- 
terial  has  been  so 
broadly  replaced  by 
steel.  In  smaller 
vessels  the  reverse 
is  true  and  wood 
will  doubtless  con- 
tinue the  material 
composing  hulls  less 
than  100  feet  long. 
At  the  conclusion 
of  these  chapters 
a    tabular    scantling 


Comityoofiort. 


33 


34 


The  Desian  and  Cotistrurtiou  of  Power  Work  Boats 


table  for  commercial  power  boats  will  be 
appended  and  duly  explained,  with  a 
view  to  facilitating  the  construction  of 
commercial    power    boats. 

If  the  above  theory  held  in  practice, 
the  longitudinal  framing  would  be 
strongest  on  the  vessel's  bottom  and 
at  the  deck  and  little  or  none  would  be 
needed  at  the  sides.  This  is  not  quite 
true  in  practice  because  the  vessel  may 
be  subjected  to  hogging  and  sagging 
stresses  whole  it  is  rolled  over  at  an 
angle.  The  sides  would  here  contribute 
toward  resisting  the  longitudinal  strains 
and  even  disregarding  this  condition  it 
is  necessary  to  reinforce  the  ordinary 
transverse  frames  by  side  longitudinals 
to  withstand  the  local  bending  intro- 
duced when  striking  or  rubbing  against 
docks   or   other   vessels. 

Keelsons 

Longitudinal  girders  on  the  vessel's 
bottom   are  termed   keelsons   and   should 


arc  covered  by  the  false  keel.  The  keel- 
son timbers  are  also  bolted  together  by 
vertical  bolts  between  the  frames  and 
by  horizontal  bolts  uniformly  spaced  to 
clear  the  vertical   fastenings. 

Notched  Keelsons  Not  Necessary 

Sometimes  the  keelson  timbers  are 
notched  over  the  inner  frame  edges 
with  a  view  to  reducing  the  tendency 
to  trip  in  the  latter.  The  added  labor 
in  constructing  notched  keelsons  and 
the  weakened  cross  section  caused  by 
cutting  away  material  at  the  notches 
together  with  the  difficulty  of  obtaining 
accurate  joints,  render  it  doubtful 
wliether  this  elaborated  construction  is 
justifiable. 

In  all  cases  where  wooden  longi- 
tudinals are  composed  of  more  than 
a  single  timber  and  it  •  is  impracticable 
to  extend  these  in  one  length  from 
stem  to  stern,  the  butt  scarphs  in  the 
various   timbers   should  be  carefully   dis- 


•  rioll  y>\ank6eami 


FIG.    57— CROSS    SFXTTONS   LONGITUDTNAI.   SHOWING    FRAME    CONSTRUCTION 


extend  as  far  for  and  aft  as  possible. 
They  are  ordinarily  not  more  than 
8  feet  apart  at  the  midship  section. 
There  is  usually  a  center  keelson  fitted 
in  conjunction  with  and  directly  above 
the  keel.  Side  or  "sister"  keelsons  are 
between  the  center  keelson  and  the 
lower  turn  of  bilge.  "Bilge  keelsons" 
are  at  the  turn  of  bilge.  "Engine  keel- 
sons" are  fitted  under  the  main  engines 
and  should  carry  the  machinery  vibra- 
tional  strains   to  the  other   framing. 

Fig.  49  indicates  the  disposition  of 
keelsons  in  a  large  wooden  vessel  (from 
100  to  300  feet  long).  The  center  keel- 
son is  composed  of  two  or  more  limbers 
side  by  side  and  superposed  in  pyra- 
midal fashion.  Long  vertical  bolts  pass 
through  each  keelson  timber  and  each 
transverse  frame,  the  bolt  ends  being 
riveted  over  countersunk  ring  washers. 
Those  timbers  directly  above  the  keel 
are  vertically  bolted  to  it  at  each  frame 
and    the    countersunk    lower    bolt    heads 


posed  so  tliat  no  two  joints  are  at  or 
near  the  same  point.  By  this  means 
the  loss  in  longitudinal  strength  at  the 
butt  joints  is  not  such  as  to  materially 
weaken    the   girder. 

Other  forms  of  wooden  and  steel 
center  keelsons  in  vessels  with  trans- 
verse framing  were  discussed  in  con- 
junction with  keels  in  Chapter  V. 

Side  or  sister  keelsons  are  fitted  in 
large  wooden  vessels  as  in  Fig.  49. 
Where  there  is  but  one  on  each  side 
of  the  center  line  the  hold  stanchions 
should  step  on  it  and  be  connected 
thereto  with  natural  crook  timber  knees 
or  forged  metal  brackets.  Where  prac- 
ticable the  side  keelsons  should  form 
part  of  the  engine  foundation  framing, 
particularly  in  small  vessels.  If  the 
alignment  of  the  engine  bed  casting 
does  not  conform  with  the  top  of  the 
continuous  side  keelsons,  auxiliary  tim- 
bers of  proper  shape  and  dimensions 
should  be  bolted  on  top  of  the  keelsons 


to  receive  the  engine,  or  should  rest  on 
the  tops  of  transverse  framing  imme- 
diately alongside  the  side  keelsons,  be- 
ing  side   bolted   thereto. 

Engine  Keelsons  Should  be  Long 

When  it  is  not  practicable  to  incor- 
porate the  side  keelsons  with  the  engine 
keelsons,  the  latter  should  be  of  con- 
siderable length.  The  timbers  to  which 
the  engine  is  bolted  are  usually  too 
close  together  to  pass  the  large  flywheel 
of  most  internal  combustion  engines. 
For  this  reason  these  local  timbers  are 
bolted  to  and  inboard  of  a  keelson 
on  each  side  and  the  difficulty  of  pass- 
ing the  flywheel  is  obviated  by  the 
thickness  of  the  foundation  timbers. 

If  it  is  not  feasible  to  extend  the 
engine  keelsons  all  fore  and  aft  they 
may  butt  against  forged  angle  collars 
on  the  forward  and  after  engine  room 
bulkheads,  particularly  if  these  are  of 
steel. 

It  is  not  customary  to  fit  more  than 
than  one  side  keelson  in  large  wooden 
vessels,  since  the  ceiling  timbers  on 
the  inside  of  transverse  frames  from 
the  center  line  to  the  bilge  are  made 
extra  heavy.  Care  should  be  taken  to 
stagger  the  end  joints  of  adjacent  and 
neighboring  ceiling  timbers  in  the  same 
way  as  for  center  and  side  keelsons, 
in  order  that  no  serious  local  weakening 
may   result. 

Steel  side  keelsons,  one  or  more  in 
number,  are  fitted  in  transversely  framed 
vessels  as  in  Fig.  58  (a)  to  (c).  They 
consist  of  continuous  longitudinal  steel 
shapes  on  the  floor  tops,  with  or  without 
intercostal  plates  extending  between  the 
floors  to  the  sheel  plating.  Types  (a), 
(b)  and  (c)  are  fitted  in  large  vessels. 
They  consist  of  continuous  angles,  bulb 
angles  or  a  built  up  girder  connected 
to  the  floor  tops  by  a  reverse  bar  clip 
having  at  least  three  rivets.  The  inter- 
costal plates  have  their  upper  edges 
riveted  between  the  continuous  keelson 
angles  and  are  notched  to  permit  pass- 
age of  the  frame,  reverse  frame  and 
reverse  slip.  A  vertical  clip  joins  the 
intercostal  plates  to  each  floor  while 
lightening  holes  may  be  cut  to  save 
weight. 

Bilge  keelsons  are  usually  part  of 
the  heavy  bottom  ceiling  timbers  in 
large  wooden  vessels  (Fig.  SO).  Small 
wooden  vessels  usually  have  two  or 
more  square  bilge  keelsons  sprung  into 
place  and  through  bolted  to  the  frames 
(Fig.   49). 

Steel  bilge  keelsons  consist  of  two 
angles  or  bulb  angles  fitted  back  to 
back  on  the  inner  edges  of  transverse 
framing  at  the  bilges.  (Fig.  52  (c)  and 
(d). 

Steel  engine  keelsons  (Fig.  S3)  are 
longitudinal  plate  girders  on  tops  of 
the  floor  plates,  with  angles  at  the 
lower     edges     riveted     to     the     reverse 


Dcshiit   of  Longitudinal  Framing 


35 


frames.  The  engine  base  is  bolted  to 
continuous  angles  on  the  upper  edges 
of  the  engine  keelsons. 

Where  possible,  as  in  the  case  of 
wooden  vessels,  one  of  the  engine  keel- 
sons should  merge  into  a  side  keelson, 
the  keelson  plate  being  deepened  locally 
to  the  proper  height  for  receiving  the 
engine  base.  Transverse  brackets  clipped 
to  the  keelson  plates  and  the  reverse 
frames  should  support  the  engine  girders 
at  each   frame. 

Keelsons  in  shallow  draft  vessels  con- 
sist of  the  lower  truss  chords  previ- 
ously described  (Fig.  51  and  54)  and 
the  bilge   log  or  the  bilge  angle. 

Stringers 

All  longitudinal  girders  on  the  ves- 
sel's side  above  the  bilge  are  covered 
by  the  term  "stringers".  The  location 
determines  the  nomenclature  of  each 
stringer,  so  that : 

(a)  Hold  stringers  are  those  between 
the  bilge  and  the  lowest  deck. 

(b)  Stringers  at  sides  of  decks  or 
on  tiers  of  beams  in  the  hold  are 
called  "uper  deck  stringers",  "lower 
deck  stringers",  "hold  beam  stringers", 
etc. 

(c)  Stringers  located  midway  between 
two  decks  are  "between  deck  stringers". 

(d)  Short  stringers  at  the  vessel's 
ends   are   called   "panting   stringers". 

Large  wooden  vessels  usually  have 
heavy  ceiling  on  the  inner  edges  of  the 
side  framing,  rendering  it  necessary 
only  to  fit  stringers  on  top  of  the  deck 
beams    at   their   endings   on   the    frames. 

Upper  deck  stringers  are  sometimes 
called  "margin  planks"  and  are  fitted 
to  wooden  vessels.  If  the  frames  extend 
through  the  stringer  to  form  bulwark 
stanchions,  a  continuous  stringer  timber 
is  fitted  inboard  of  a  notched  margin 
plank  fitting  closely  around  and  be- 
tween the  frame  heads.  This  notched 
plank  may  be  dispensed  with  by  fitting 
filling  blocks  between  the  frame  heads 
and  the  continuous  stringers  inboard 
of  these.  When  the  frames  do  not  pierce 
the  weather  deck,  tlie  rail  is  on  top 
of  the  continuous  margin  plank. 

Lower  deck  stringers  in  wooden  con- 
struction consist  of  one  or  more  con- 
tinuous timbers,  side  by  side  or  one 
above  the  other  such  as  the  hold  beam 
stringer. 

Side  stringers  may  lie  fitted  in  line 
with  the  lower  fender  with  through 
bolts  thereto. 

All  wooden  stringers  should  be  se- 
curely through  bolted  to  every  frame 
and  to  the  beams  on  which  they  lie. 
The  vertical  bolts  should  pass  through 
shelf  timbers  if  these  are  fitted  under 
the   1)eams.    Timbers    should   be   in   long 


lengths  with  scarphs  in  adjacent  tiniljers 
widely  separated. 

Clamps 

Clamps  are  heavy  timbers  on  the 
inner  edges  of  frames  under  the  end- 
ings   of    beams.      They    may    be    of    a 


Continuous 
Ke«lson  San. 


"R'derTld-tS 


frame  edges,  to  which  they  are  securely 
joined,  with  short  angle  clips  in  addi- 
tion to  the  reverse  frame  angles.  An 
intercostal  plate  may  fit  between  the 
stringer  angles  and  between  the  frames 
to  the  shell  plating  where  an  intercostal 
clip    secures    its    outer   edge. 


Su'a  Kcclbois  It 
-  Double  Bo1t{jm„. 


lrtn»r  "Bottom^ 


-  .n\erc06ja\ 
KeeUon  Tlati 

nTe.rU)>ta\  SViell  flntjle'' 
(.<»)  CW  CCJ 


,  WatertKiVit  or/  ^BracV:eTF'loor' 


FIG.   58— STEEL   SIDE   KEELSONS   WITH    TRANSVERSE    FRAMING 


single  plank  with  its  long  side  vertical 
and  notched  under  the  beam.  Or  sev- 
eral timbers  may  be  used.  Through 
bolts  should  be  used  transversely 
through  clamps  and  frames  or  vertical- 
ly  through    clamps   and   beams. 

One  or  more  timbers  under  beam 
ends  may  be  fitted  inboard  of  clamps 
and  are  called  the  "shelf".  Tliese  assist 
in  tying  the  beams  to  the  frames  and 
are   through    bolted   to  both. 

The  forward  and  after  endings  of 
stringers,  clamps  and  shelves  should  be 
as  in  Fig.  56,  with  overlapped  termina- 
tions to  breast  hooks  or  to  filling  blocks 
between  the  deck  beams  and  to  the 
stem  logs. 

Steel  deck  stringers  are  heavy  hori- 
zontal plates  at  the  sides  and  securely 
riveted  to  ends  of  deck  beams.  A 
continuous  outer  angle  connects  these 
stringer  plates  to  the  shell  plating. 
In  lower  decks  the  frames  usually 
pass  up  through  slots  in  the  outer  edge 
of  the  stringer  plate  and  the  continuous 
stringer  angle  is  fitted  along  the  inner 
frame  edges,  being  riveted  to  the 
stringer  plate  and  to  the  reverse  frame. 


Good  practice  calls  for  side  stringers 
at  least  every  8  feet  and  this  may 
require  additional  short  stringers  in 
overhung  sterns,  where  the  extreme 
slope  of  the  ship's  sides  creates  ex- 
cessive length  of  unsupported  side 
framing   between   decks. 

Panting  stringers  are  fitted  at  the  bow 
between  the  endings  of  continuous  side 
stringers.  Heavy  breast  hooks  or  bracket 
plates  connect  the  ends  of  these  at  the 
stem.  These  panting  stringers  serve  to 
reinforce  the  fine  forward  hull  against 
the  heavy  local  strains  set  up  by  en- 
countering waves. 

Cartings 

Wherever  it  is  necessary  to  cut  hatches 
or  other  large  openings  in  the  decks 
so  that  the  beams  must  be  cut,  a  seri- 
ous loss  of  deck  strength  results.  It 
is  necessary  to  compensate  for  the 
weakness  so  caused  by  butting  the 
short  cut  beams  on  longitudinal  girders 
which  span  I)ctween  the  intact  beams 
at  tlie  ends  of  the  hatch  or  opening. 
In  wooden  vessels  these  longitudinal 
girders  are  called   "carlings". 


.  Hatch 
Cover 


•  Meldine) 

IJ«elcMart)iii'PJuHle 

-Fencer 


ShetrT\<\nk 

Outside 
Tiankinj 


Coaming  T'late-' 


FK;.    59— HATCH    AND    COCKPIT    COAMING    CONSTRl'CTION 


The  space  between  frames,  stringer  angle 
and  shell  plating,  should  be  filled  with 
cement  or  by  a  tightly  fitted  wooden 
block. 

Between  deck  or  hold,  stringers  of 
steel  may  lie  of  two  angles  or  bulb 
angles   fitted   liack  to  back  on   the   inner 


Carlings  are  heavy  strong  timbers, 
always  in  one  length  and  should  always 
l)e  supported  by  stanchions  at  their 
ends.  When  more  than  10  feet  long, 
an  extra  stanchion  should  support  each 
carling  midway  between  the  ends.  These 
stanchions     should     have     heavy     timber 


36 


The  Design  avd  Construction  of  Power  Work  Boats 


knees  to  the  carliiig  and  the  beam  at 
their  heads.  The  short  deck  beams 
should  be  morticed  to  the  carlings  at 
their  inljoard  ends.  Heavy  horizontal 
timber  knees  should  connect  the  ends 
of  carlings  to  the  beam  at  ends  of  the 
opening  against  which  they  butt.  Natur- 
ally these  knees  should  not  ordinarily 
obstruct  the  hatch  opening  but  should 
be  fitted  on  the  outboard  side  of  car- 
lings under  the  deck  planking.  All 
connections  where  possible,  should  be 
through  bolted. 

Coamings  and  Sills — Wood 

The  edges  of  all  deck  openings  should 
have  heavy  coaming  timbers  fitted  above 
the  carlings  and  deck  beams  at  ends. 
These  coamings  reinforce  the  carlings 
and  prevent  wash  of  considerable  mois- 
ture   into    the    hatches.     They    are    rab- 


Lonq 


itwdmal  Wamma  V^'''*'  •Single    ■BaHbn 


"Bee 
ftuf 


ForTank    Vessels. 
Suitable  For  Ordina.-M  ■&^\\!  Ca<-il<i  Ul'\Ms 
'^ut^.    Of  P».Uoni  S^n  ■Bet-u.^f -1   Tr.r.«y«r« 
>cirtini  f€ilini    U     LB»ttem   fff  H»U.) 


TVansvaoc  f^raff\c. 


employed  in  smaller  fishing  boats,  the 
coaming  may  be  a  continuous  heavy 
oak  plank  extending  above  the  deck 
as  in  Fig.  59c.  This  is  securely  bolted 
to  a  carling  which  fits  between  the 
coaming  and  the  inner  edges  of  the 
frames.  A  heavy  cap  rail  may  be  let 
over  the  upper  edge  of  the  coaming 
plank  and  a  ]4  round  molding  is  fitted 
at  the  junction  of  coaming  with  deck 
planking. 

Steel  hatch  coamings  are  shown  in 
cross  section  by  Fig.  59  (a  and  b).  The 
upper  edges  are  fitted  with  angles  or 
a  special  steel  molding  in  which  the 
wooden  hatch  covers  rest.  Steel  hatch 
covers  will  be  later  taken  up.  The  ends 
of  cut  deck  beams  are  clipped  to  the 
coaming  plate,  as  shown,  and  a  margin 
plate  is  fitted  on  deck  all  around  the 
hatch     opening.      This    margin    plate    is 


lb) 

WiTh  Double  Botfortl- 


FIG.    60— CROSS    SECTION    OF   A  TUG    WITH    LONGlTtJDINAL    FRAMING 


beted  at  their  upper  inner  edges  to 
receive  hatch  covers  and  are  fitted  with 
lugs  to  support  the  ends  of  portable 
hatch  girders  under  these  covers. 
Coamings  should  be  through  bolted  to 
the    carlings. 

When  carlings  are  fitted  below  the 
lower  edges  of  deck  beams,  heavy  fill- 
ing pieces  should  be  fitted  between  the 
ends  of  deck  beams  which  extend  over 
the  carling.  This  provides  solid  timber 
between  the  carling  and  the  coaming 
or  lower  deck  house  sill  which  rests 
on  top  of  the  inboard  beam  ends. 

All  through  bolts  in  wood  construc- 
tion should  pass  through  solid  timber, 
for  if  there  were  a  space  between  the 
timbers  in  which  the  bolt  heads  are 
embedded,  the  two  timbers  would  spring 
when  the  bolt  was  tightened. 

Cockpits  in  Small  Boats 
With   wide  open  cockpits   such   as  are 


connected  to  the  coaming  plate  by  the 
riveted  coaming  angle. 

The  lower  edge  of  coaming  plates 
should  be  fitted  with  angles  or  chan- 
nels to  form  a  stiff  girder  at  the  sides 
of  the  hatch.  Sometimes  this  lower 
edge  of  coaming  plate  is  flanged  over, 
as  in  Fig.  59b. 

Deck  girders  over  the  heads  of 
stanchions  and  supporting  the  deck  beams 
are  fitted  of  wood  or  steel  if  the 
stanchions  are  widely  spaced.  Shallow 
draft  hulls  which  are  not  deep  enough 
to  be  rigid  have  longitudinal  trusses 
in  the  holds.  These  consist  of  a  con- 
tinuous lower  girder  or  chord  on  the 
bottom,  and  upper  chord  under  the 
deckbeams  and  stanchions  between  these 
chords  at  intervals  of  from  3  to  6  feet. 
Diagonal  braces  extend  from  the  foot 
of  one  stanchion  to  the  head  of  the 
next    in    zig-zag    manner.      These    hold 


trusses    may     be     wooden    or    of     steel 
angles  and  bracket  plates. 

Longitudinal    Frames — Wood 

The  fitting  of  most  of  the  internal 
hull  framing  in  a  fore  and  aft  direction 
is  becoming  very  popular  and  properly 
so.  In  light  pleasure  boats  these  longi- 
tudinals are  peculiarly  desirable  with 
"V"  bottom  hulls.  This  is  because  the 
relatively  slight  curvature  of  any  cross 
section  permits  the  use  of  wide  planks 
and  light  longitudinals  are  fitted  over 
each   longitudinal  plank   seam. 

In  power  workboats  with  shipshaped 
hulls  it  is  impracticable  to  fit  planks 
wide  enough  to  allow  for  sufficiently 
heavy  longitudinal  frames  at  each  seam. 
To  lighten  the  frames  in  keeping  with 
the  plank  width  should  not  be  attempted 
without  study.  Fig.  57  (a)  and  (b) 
shows  the  application  of  heavy  longi- 
tudinal framing  to  workboats.  Trans- 
verse frames  at  intervals  of  from  4  to 
8  feet  are  fitted  inside  the  longitudinal 
frames  which  are  spaced  from  12  to  18 
inches  apart.  It  is  necessary  to  fit 
filling  pieces  between  the  hull  plank  and 
the  widely  spaced  transverses,  so  that  the 
plank  seams  between  longitudinals  are 
properly   supported. 

It  would  be  simpler  to  run  the  hull 
planking  transversely  or  diagonally 
across  the  longitudinal  frames  as  is 
done  in  some  barge  construction.  This 
is  not  recommended  for  vessels  which 
are  self-propelled  unless  the  bottom  is 
sheathed  with  metal,  because  the  rough- 
ness of  the  surface  is  increased  with 
respect  to  the  direction  of  travel  and 
more  power  is  lost  in  skin  frictional 
resistance. 

Longitudinal  steel  framing  is  not  used 
in  vessels  of  smaller  sizes,  but  has 
been  considerably  employed  in  barges 
and  box-shaped  hulls.  In  steel  ship- 
building this  is  known  as  the  "Isher- 
wood"  system,  having  been  patented 
under    that    name. 

Fig.  60  is  the  cross  section  of  a  tug 
built  on  the  longitudinal  system  of 
framing.  Continuous  bulb  angles  spaced 
from  20  to  27  inches  apart  extend  fore 
and  aft  on  the  inside  of  the  shell 
plating  and  under  the  deck.  At  the  ves- 
sel's ends  where  the  girth  of  section 
is  less  than  amidships,  it  is  necessary  to 
stop  some  of  the  longitudinals  at  the 
peak  bulkheads  to  which  they  should  be 
bracketed.  It  is  common  to  stop  all 
longitudinals  at  these  peak  bulkheads 
and  to  substitute  ordinary  transverse 
framing  from  these  points  to  the  stem 
and    stern,   respectively. 

Heavy  transverses  which  are  merely 
web  frames  spaced  from  10  to  12  feet 
apart,  are  fitted  as  in  Fig.  60  to  resist 
transverse  and  local  stresses. 


CHAPTER  IX 

Bulkheads  Demand  Careful  Planning 


'LL  vertical  partitions  in  a  ves- 
sel are  called  "bulkheads." 
They  are  what  correspond  to 
the  interior  walls  in  an  ordi- 
nary house.  They  are  classified  accord- 
ing   to    their    strength    and    purpose    as : 

(a)  Structural:  Non  watertight, 
watertight,   oil   tight. 

(b)  Divisional,   partitions,   etc. 

Bulkheads  running  across  the  ship 
are  called  "transverse"  and  those  ex- 
tending fore  and  aft  are  "longitudinal 
bulkheads." 

Steel  or  wood  may  be  used  in  bulk- 
head construction.  Watertight  bulk- 
heads are  fitted  in  the  holds  of  most 
vessels,  their  object  being  to  minimize 
the  danger  of  sinkage  by  confining 
the  seawater  to  any  compartment  in 
which  the  hull  may  be  damaged  by 
collision,  grounding  or  other  accident. 
Transverse  bulkheads  are  most  effec- 
tive for  this  purpose.  Tanks  contain- 
ing fresh  water,  water  ballast  or  for 
fish  preservation  in  trawlers  are  also 
fitted  with  watertight  bulkheads.  The 
number  of  watertight  bulkheads  in- 
stalled varies  with  the  size  and  type 
of  vessel. 

The    Collision    Bulkhead 

Nearly  all  vessels  have  one  trans- 
verse watertight  bulkhead  called  the 
"collision"  or  "forepeak"  bulkhead. 
This  is  fitted  near  the  bow  and  should 
be  on  a  transverse  frame.  In  large 
vessels  the  distance  abaft  the  stem  is 
one-twentieth  of  the  vessel's  length, 
but  in  vessels  less  than  125  feet  long 
this  distance  is  greater  (from  one- 
eighth  to  one-si.xteenth  of  the  length). 

There  is  also  a  watertight  bulk- 
head at  each  end  of  the  machinery 
space  and  usually  enclosing  compart- 
ments in  which  fuel  is  carried  in 
separate  tanks.  When  (in  the  case  of 
steel  vessels)  the  fuel  tanks  are  part 
of  the  hull,  the  bounding  bulkheads 
must  be  of  especially  tight  construc- 
tion to  prevent  leakage. 

In  a  previous  article  the  need  of 
reserve  buoyancy  and  the  purpose  of 
bulkheads  was  demonstrated  by  as- 
suming that  a  central  compartment 
of  a  box  shaped  hull  was  punctured 
and  that  the  bulkheads  in  this  com- 
partment     prevented      the      inrushing 


water  from  flooding  the  entire  hold. 
The  vessel  then  sank  until  the  volume 
of  water  which  the  damaged  compart- 
ment had  originally  displaced,  was  re- 
gained by  the  intact  parts  of  the  hull 
on  each  side  of  the  damaged  compart- 
ment. The  symmetry  of  the  regained 
buoyant  volumes  caused  the  vessel  to 
settle  parallel  to  her  original  water 
plane. 

Fig.  61  shows  what  occurs  to  a 
vessel  when  damaged  in  the  more 
usual  and  less  favorable  manner  of 
having  a  compartment  near  the  bow 
or   stern   torn   open   to   the    sea. 

Suppose  that  the  water  plane 
(VV-L)  is  that  at  which  the  vessel 
floated  before  the  compartment 
(RSTV)  was  damaged.  The  point 
(B)  will  represent  the  center  of 
buoyancy  of  the  original  underwater 
volume  (DEFV)  and  the  point  (G) 
is  the  center  of  gravity  of  the  vessel's 
structure  and  contents.  These  two 
points  are  located  on  the  axis  (X-X) 
which  is  perpendicular  to  the  original 
water  line  (W-L).  Now  when  the 
sea  water  enters  compartment 
(RSTV),  the  displaced  volume  is  de- 
creased by  the  portion  (HFTV),  and 
the  vessel  may  be  assumed  to  settle 
to  the  water  line  (w-1),  which  is 
parallel  to  (WL).  The  volume 
(OliPH)  between  these  water  planes 
must  equal  the  lost  displacement 
(HFTV)  and  the  new  intact  under- 
water volume  is  (ODRT).  The  point 
(B')  halfway  between  the  bulkhead 
RT  and  the  end  OD  is  the  center 
of  buoyancy  of  this  new  imderwater 
volume  and  it  is  to  the  left  of  the 
original  center  (B).  If  the  vessel 
floated  at  (w  1)  after  damage  as 
assumed,  the  force  of  buoyancy  would 
act  through  the  point  B'  and  upward 
on  the  line  (y-y)  which  is  perpendicu- 
lar to  the  line  (w-1).  The  vessel's 
weight  would  act  downward  through 
the  center  of  gravity  (G)  and  along 
the  line  (x-x).  This  line  is  also  per- 
pendicular to  the  line  (w  1)  so  that 
we  would  have  two  equal  forces  act- 
ing in  opposite  directions  as  shown 
and  separated  from  each  other  by  the 
distance  (h)  between  (x-x)  and  (y-y). 
These  two  forces  form  what  is  called 
a  couple  and  would  tend  to  rotate  the 
vessel    in    the    direction    taken    by    the 

37 


hands  of  a  clock  (called  clockwise). 
It  will  also  be  seen  that  when  these 
two  forces  act  in  the  same  straight 
line  there  will  no  longer  be  a  tend- 
ency to  rotate  the  vessel  and  since 
the  forces  are  equal  but  opposite,  the 
vessel  will  then  come  to   rest. 

Accordingly  let  W'L'  be  the  in- 
clined water  plane  to  which  the  vessel 
will  incline  or  "trim"  when  the  forces 
of  buoyancy  and  the  vessel's  weight 
are  again  vertically  in  the  same 
straight  line  (z-z).  The  final  under- 
water volume  (ARTD)  will  equal  the 
original  displaced  volume  (EFVD) 
and  (B")  is  the  final  center  of 
buoyancy. 

It  is  possible  to  calculate  the  posi- 
tion of  the  inclined  water  plane 
(W'L')  and  consequently  the  effect 
upon  the  vessel  of  flooding  any  com- 
partment. This  calculation  is  involved 
and  of  too  great  length  to  be  con- 
sidered here.  For  a  complete  dis- 
course on  this  subject  refer  to  Att- 
wood's  text  book  on  "The  Theoreti- 
cal Naval  Architecture"  or  to  Biles' 
"Design    and    Construction    of    Ships." 

Notice  that  the  freeboard  is  less 
at  the  damaged  than  at  the  intact  end 
of  the  vessel  and  that  the  draft  S  V 
is  greater  at  the  damaged  end  than 
the   draft  A   D   at   the   other  end. 

The  quality  which  a  vessel  has  of 
inclining  in  the  above  manner  is 
known  as  "changing  trim."  The  dif- 
ference in  feet  and  inches  between  the 
draft  S  V  at  the  low  end  and  A  D 
at  the  high  end  is  called  the  "change 
of  trim"  and  is  equal  to  the  sum  of 
F  S  and  A  E.  But  F  S  and  A  E  arc 
the  changes  in  draft  from  the  original 
water  line  W  L  to  the  new  water 
line  W'  L'.  Therefore,  the  "change 
of  trim"  is  equal  to  the  sum  of  the 
changes  in  draft  at  the  forward  and 
after  ends  of  the  vessel.  Change  of 
trim  may  be  produced  by  moving  a 
weight  from  its  position  on  the 
vessel,  to  a  point  nearer  the  bow  or 
stern.  The  weight  which  must  move 
one  foot  to  cause  a  change  of  one 
inch  in  trim,  is  called  the  moment  to 
change   trim    one    inch. 

Large  ships  are  so  designed  that  if 
two  adjacent  hold  compartments 
should  be  flooded,  the  change  of  trim 
will   not   be    excessive   and    the    vessel 


3S 


The  Design  and  Construction  of  Poivcr  Work  Boats 


FIG.    61— WHAT   HAPPENS   WHEN   THE    BOW   OR   STERN    COMPARTMENT    IS 

FLOODED 


will  float,  or  if  three  remote  com- 
partments are  flooded  the  vessel  will 
not  sink. 

Small  vessels  can  with  difficulty  be 
made  to  conform  to  such  require- 
ments, since  the  increased  number  of 
bulkheads  necessary  would  make  the 
hold  compartments  too  small  to  carry 
cargo   economically. 

Again,  wooden  bulkheads  or  steel 
bulkheads  in  wooden  hulls  cannot  be 
made  absolutely  watertight  in  case  of 
hull  damage.  This  is  because  the 
seams  of  the  hull  planks  would 
ordinarily  "start"  for  some  distance 
on  each  side  of  the  point  of  impact, 
permitting  the  water  to  leak  around 
the  margin  of  the  bulkheads  to  the 
other  compartments. 

Bulkheads  serve  to  retard  the  leak- 
age and  to  save  the  vessel  if  action  is 
quickly  taken  and  the  pumps  have 
sufficient     capacity     to     discharge     the 


water  as  it  leaks  in.  Steel  bulkheads 
in  steel  vessels  can  be  made  water- 
tight, but  do  not  necessarily  make  the 
vessel  "nonsinkable."  This  term  is 
a  fond  dream  concocted  in  the  fertile 
imagination  of  laymen. 

In  very  small  vessels  such  as  life- 
boats where  the  holds  are  not  used 
to  carry  cargo,  watertight  metal  tanks 
are  sometimes  built  into  the  hold 
compartments  and  they  afford  suffi- 
cient buoyancy  to  float  the  boat  if  the 
exterior  hull  is  damaged.  If  these 
tanks  are  also  punctured,  their  utility 
ceases  and  the  boat  will  sink. 

Wooden   Bulkheads 

Fig.  62  is  a  transverse  watertight 
bulkhead  in  the  hold  of  a  wooden 
vessel  longer  than  125  feet.  The 
ceiling  which  contributes  to  the 
longitudinal  strength  of  the  vessel, 
should    not    be    cut    at    the    bulkhead 


JBi 


'L 


^S3 — ^ 


i 


Tran6\/erse  6ect'»on 


Loncfifuciincil  Elevation. 


FIG.    62— TRANSVERSE   WATERTIGHT    BULKHEAD    OF   WOODEN   VESSEL 
LONGER  THAN    125    FEET 


which  fits  closely  inside  of  the  in- 
ternal longitudinal  hull  timbers.  Two 
thicknesses  of  tongue  and  groove 
planks  with  a  layer  of  canvas  in  thick 
white  lead,  tar  or  paint  between  them, 
form  the  bulkhead  proper.  The  seams 
of  these  two  thicknesses  of  planking 
are  at  right  angles  to  each  other,  one 
set  running  vertically  and  the  other 
horizontally;  or  both  sets  being  at 
complementary  angles  of  45  degrees 
to   the  vertical   ship's   center  line. 

The  bulkhead  planks  are  through 
bolted  between  two  deck  beams  at 
their  tops  and  between  heavy  bulk- 
head margin  timbers  all  around  their 
edges.  Canvas  strips  thickly  coated 
with  thick  lead  and  called  stop  waters, 
are  fitted  between  the  bulkhead  plank- 
ing and  the  margin  timbers.  In  very 
heavy  construction  all  the  bulkhead 
planking  and  margin  seams  should 
be  calked,  particularly  if  one  of  the 
compartments  is  to  form  a  permanent 
water  tank. 

A  steel  angle  iron  properly  forged 
to  fit  closely  around  the  bulkhead 
edges  may  be  substituted  for  the  mar- 
gin timbers  and  canvas  stop  waters  or 
calking  should  also  be  used  in  the 
seams  where  the  bounding  angle  fits 
against  the  bulkhead  planking  and  the 
longitudinal  ceiling. 

Heavy  stiffening  timbers  should  re- 
enforce  the  bulkhead  plank  on  each 
side.  They  should  be  spaced  about 
four  feet  apart  and  should  be  logs 
whose  square  section  is  at  least  four 
times  the  bulkhead  thickness.  The 
stiflfeners  extend  vertically  on  one 
side  and  horizontally  on  the  other 
side  of  the  bulkhead.  Heavy  natural 
crook  timber  knees  or  forged  metal 
brackets  connect  the  ends  of  bulk- 
head stiffeners  to  the  deck  and  ceil- 
ing. Where  practicable,  stiffeners 
should  terminate  on  keelsons  and 
stringers. 

The  thickness  of  bulkhead  planking 
for  the  above  construction  varies 
from  one-half  inch  for  each  layer  (one 
inch  total  thickness)  in  small  boats 
(30  to  SO  feet  long);  to  four  inches 
for  each  layer  (eight  inches  total 
thickness)    in   vessels   325   feet   long. 

These  larger  bulkheads  may  be  con- 
structed of  one  thickness  of  six  to 
eight-inch  planking,  calked  on  both 
sides,  but  the  strength  and  tightness 
are  not  equal  to  those  obtained  with 
the  double  layers  at  riglit  angles  to 
each  other. 

Transverse    Watertight   Bulkheads 

The  transverse  watertight  bulkheads 
of  small  vessels  in  which  the  ceiling 
planks  are  not  fitted  for  strength, 
may  be  constructed  as  in  Fig.  63.  In 
this  case  the  only  longitudinal  fram- 
ing which  passes  through  the  bulk- 
l-.ead    consists    of    keelsons,    stringers. 


Bulkheads  Demand  Careful  Planniiig 


39 


clamps  and  shelf  logs.  The  bulkhead 
planks  extend  out  to  the  hull  plank- 
ing with  double  frames  and  beams 
forming  the  margin  logs.  Canvas  stop 
waters  are  bolted  between  the  bulk- 
head planking  and  the  marginal  fram- 
ing. Steel  angle  bar  staples  are 
forged  to  fit  around  the  longitudinals 
which   pass   through   the   bulkheads. 

In  this  connection  it  may  be  re- 
marked that  watertight  bulkheads 
were  not  fitted  in  holds  during  the 
period  when  wooden  ships  were  pre- 
dominant. 

Longitudinal  watertight  bulkheads 
of  wood  are  not  often  fitted.  The 
construction  is  identical  with  that  for 
transverse  bulkheads  when  they  are 
used. 

Engine    Bulkheads   Fireproof 

It  is  desirable  to  render  bulkheads 
in  the  engine  room  fire  resisting  and 
this  is  accomplished  by  covering  the 
side  toward  the  engine  room  with  a 
layer  of  asbestos  mill  board  or  other 
insulator.  Galvanized  sheet  iron  is 
tacked  over  this  insulation.  Yellow 
pine  or  fir  planks  are  used  for  water- 
tight  bulkheads. 

Divisional  or  minor  wooden  bulk- 
heads serve  to  divide  the  interior  of 
vessels  into  the  various  compartments 
for  berthing,  messing,  storage,  etc. 
They  may  be  longitudinal  or  trans- 
verse and  built  of  vertically  staved 
tongue  and  grooved  planks,  panels  or 
composition  wallboard  tacked  over 
wooden   staves. 

When  extending  athwartships  it  is 
desirable  that  they  fit  against  a  trans- 
verse deck  beam  (Fig.  64-a).  The 
lower  ends  of  bulkhead  stavings  are 
set  into  a  grooved  sill  as  shown  and 
the  planks  driven  home  then  blind 
nailed  at  top  and  bottom.  If  the 
height  is  more  than  seven  feet  (un- 
supported planks)  and  the  thickness 
is  less  than  one  inch,  an  intermediate 
horizontal  studding  should  be  fitted 
between  vertical  stiff eners  of  2  x  4-inch 
timber  spaced  not  more  than  four 
feet    apart. 

This  same  reasoning  applies  to 
panels  (Fig.  64-f),  but  the  studding 
should  be  lighter  and  the  paneling  be 
fitted  on  both  sides  thereof  (Fig 
64-k). 

Bulkheads  In   the   Cabins 

Divisional  longitudinal  bulkheads  in 
living  spaces  extend  to  a  scantling 
which  is  grooved  to  receive  the  bulk- 
head sheathing  and  is  fitted  under  the 
transverse  deck  beams  (Fig.  64-b). 
This  leaves  an  open  space  for  ventila- 
tion between  the  top  of  the  bulkhead 
and  the  deck  above.  This  space  may 
be  left  open  or  fitted  with  a  grill  of 
wood    or   metal. 

Galleys,    pantries,    baths    and    toilet 


■^c^^'^'' 


Vertical    STif^ENCR. 

SlOe  JTRtN&«R. 


BuuKHEftD  ■pLANlCINtr, 


t  1    1^  Sr«pi.E  flwaiUE. 

Jk  ll£l        \.l<&ELi.ON' 

Keeu 


PlTHW/^ieTSHlP      View  LON&ITi^DIVrtL       El^vAT'ON. 

FIG.  63-TRANSVERSE  WATERTIGHT   BULKHEAD   FOR   SMALL   WOODEN   VESSEL 


spaces  should  be  completely  shut  oflf 
from  the  other  compartments  by  ex- 
tending the  longitudinal  bulkhead 
sheathing  between  the  beams  to  the 
deck  or  cabin  top  overhead  as  in  Fig. 
64-c.  A  quarter  round  or  other  mold- 
ing is  neatly  fitted  around  each  beam. 

Galvanized  sheet  iron,  zinc  or  lead 
should  line  the  bulkheads  in  shower 
or  bath  compartments  to  protect  the 
wood  from  the  splash.  Tongue  and 
groove  bulkheads  may  be  of  V  cham- 
fered or  of  beaded  planks  (Figures 
64-d  and  e  respectively)  and  vary  in 
thickness   from   ^-inch  to    IJ^-inch. 

Bulkheads  of  composition  wallboard 
in  combination  with  staving  are 
shown  in  Fig.  64-g  and  h.  The  wall- 
board  varies  from  3/16  inch  to  S/16- 
inch  in  thickness  and  the  sheets  are 
securely  tacked  to  the  staving.  A 
molding  strip  is  nailed  over  the  wall- 
board  seams  and  may  be  of  stained 
wood,  thus  affording  a  paneled  affect. 
When  the  staving  is  solid  as  in  Fig. 
64-g,  the  thinner  wallboard  is  em- 
ployed,   but    heavy    board    should    be 


used  with  widely  spaced  staving  (Fig. 
64-h).  These  staves  are  from  J^-inch 
to  lJ4-inch  thick  and  from  3  to  4 
inches  wide.  A  clear  space  of  from 
two  to  four  inches  may  be  allowed 
between  staves. 

Divisional  bulkheads  may  be  fitted 
in  the  deck  houses  and  superstructure 
of  steel  vessels.  The  construction  is 
the  same  as  in  the  case  of  wooden 
boats  and  the  object  of  using  wood  is 
to  lighten  the  minor  bulkheads,  thus 
reducing  the  total  structural  weight 
and  gaining  carrying  capacity  on  a 
fixed   load   displacement. 

Steel  Bulkheads 

These  may  really  be  made  water- 
tight or  oil  tight  in  steel  vessels  and 
they  are  more  nearly  so  than  wooden 
ones  in  wooden  vessels.  The  common 
practice  is  to  make  the  bulkheads  en- 
closing the  machinery  space  of  steel, 
for  fire  resisting  and  to  build  the 
bulkheads  in  holds  outside  the  engine 
room  of  wood  in  wooden  vessels. 

Where     continuous      inner     wooden 


[     l-0e«M 


tbl 


(c) 


(d) 
m^m^^.  iii.,i  {fj 


T&G-   or 
Bnel 


gfe%^    ^%a    ^^   \gmii  u^   vm     (h) 


sa 


FIG.   64— CROSS   SECTIONS  OF  VARIOUS   MINOR   BULKHEADS    FOR   CABINS,    ETC. 


40 


The  Design  end  Construction  of  Power  Work  Boats 


(b) 


(c) 


Web  S>t<f{ener 


FIG.   65— STEEL   BULKHEADS   AND    FASTENINGS    FOR   WOODEN    VESSELS 

ceiling      is      fitted       for      strength       of  recesses  filled  with  cement  or  wooden 

wooden    vessels,    the    steel    bulkheads  plugs.        These      radiating      bolts      on 

fit    inside   the    ceiling    (Fig.    65-a)    and  opposite  sides  of  the  bulkhead  should 

have      double      steel     margin     angles,  be    staggered    as   shown    in    (Fig.    6S-a 

Sometimes     wooden     margin     timbers  and    b),    to    prevent    local    weakening 

are    fitted    on   both    sides    of   the    steel  of    the    frames    due    to    material    cut 

bulkhead    plating    which    is    bolted    to  away.      They    should    also    clear    the 

them.    (Fig.   6S-b).  bolts   or   spikes  which   fasten   the   hull 

Canvas  stopwaters  in  white  lead  are  planking    to    the    transverse    frames, 

inserted    between    the    margin    angles  Bulkhead   plating  in  holds   varies   in 

or   timbers   and    the   ceiling.      Through  thickness    from    5    pounds    per    square 

bolts    spaced    between    the    ones    join-  foot  (J^-inch  thick),  to  IS  pounds  per 

ing  the  margins   to  the  bulkheads,   ex-  square  foot   (5-^-inch  thick),   the  width 

tend   to   the  outside   of  the   transverse  and   depth   of   bulkhead   regulating  the 

frames,     where     the     bolt     heads     are  thickness, 

countersunk     over     washers     and     the  The    number    of    plates    in    a    bulk- 


7T' 


A 


L_ 


mrr 


FIG     66-SHOWS   METHOD    OF    FITTING    "SHOES"    AT    BULKHEADS    WHERE 
KEELSONS   AND    STRINGERS   ARE    CUT 


head  is  governed  by  the  maximum 
width  to  which  the  steel  mills  can  roll 
and  varies  according  to  the  thickness, 
width  and  length  of  the  plate.  This 
is  governed  by  the  size  of  steel  billet 
from  which  the  plate  is  rolled  and  the 
width   of  the  plate   rolls. 

Use   Standard   Plates 

The  steel  companies  publish  tables 
stating  the  standard  widths  of  plates 
for  each  thickness  and  the  layout  of 
bulkhead  plating  should  be  such  that 
standard  plates  may  be  used  where 
possible.  This  will  reduce  wasted  ma- 
terial and  extra  expense  involved  by 
sheering  and    planing   the    plates. 

The  seams  of  bulkhead  plating  are 
lapped  and  single  or  double  riveted. 
The  plate  edges  of  seams  in  water- 
tight bulkheads  should  be  planed  to  a 
slight  bevel  and  should  be  calked  after 
riveting.  Calking  of  steel  plates  will 
be  taken  up  in  connection  with  shell 
plating,  as  will  also  riveting.  The 
scantling  tables  appended  to  this 
series  of  articles,  sets  forth  the  proper 
thickness  of  steel  bulkheads,  the  size 
and  spacing  of  rivets  and  stiffeners. 
Rivet  holes  in  seams  should  always 
be  punched  from  the  "faying"  surfaces 
which  are  those  bearing  together  at 
the  seam. 

Bulkhead  plating  is  so  thin  relative 
to  its  depth  and  width  that  structural 
stifTeners  consisting  of  angle  bars, 
bulb  angles,  channels  or  deep  web 
plates  in  conjunction  with  angles 
must  be  fitted.  (Fig.  65-c  and  d). 
These  are  usually  fitted  vertically  at 
intervals    of   from    18   to   27    inches. 

Deep  bulkheads  have  horizontal 
stiffeners  on  the  opposite  side  of  plat- 
ing to  which  vertical  ones  are  fitted. 
Horizontal  stifTeners  are  spaced  about 
four    feet    apart. 

Bulkheads  In  Steel  Vessels 
Transverse  watertight  bulkheads  in 
steel  vessels  are  similar  to  those  in 
wooden  ones  except  that  the  marginal 
angles  are  riveted  to  the  shell  plating 
and  the  stifleners  are  bracketed  at 
their  ends.  No  stop  waters  are  fitted 
and  all  the  angles  and  rivets  are 
calked.  Fig.  66  is  a  transverse  and 
longitudinal  elevation  of  this  type  of 
bulkhead. 

Keelsons  and  stringers  may  be 
cut  at  the  bulkhead  and  secured  there- 
to with  bracket  plates  and  angle  clips 
or  may  pass  through  openings  in  the 
bulkhead  plating  and  then  be  made 
watertight  with  forged  staple  angles 
or  "shoes"  as  in  Fig.  66.  These 
alternatives  also  apply  to  longitudinal 
frames  where  the  vessel  is  so  con- 
structed. 

Observe  that  the  vertical  stiffening 
angles  are  on  the  side  of  bulkhead 
plating  away  from   that   on  which  the 


Bulkheads    Demand    Careful    Planning 


41 


plating  is  joggled  for  seam  laps;  that 
the  vertical  seams  of  bulkhead  plates 
are  located  between  stiffeners  and 
that  in  the  case  of  a  vessel  with 
wooden  decks  (Fig.  66)  a  steel  deck 
plate  is  fitted  under  the  deck  planks 
for  one  beam  space  on  each  side  of 
the  bulkhead  so  that  the  upper  stiflf- 
ener  brackets  may  be  riveted  to  it. 

Where  it  is  necessary  for  piping  to 
pierce  watertight  bulkheads,  a  flanged 
joint  is  fitted  at  the  bulkhead  plating. 

Tank   Bulkheads — Steel 

Compartments  designed  to  carry 
water,  oil  or  other  fuels  in  bulk,  re- 
quire heavier  bulkhead  construction 
than  was  the  case  in  those  where 
safety  against  sinkage  was  the  main 
object  of  installation,  The  severe 
stresses  due  to  washing  of  the  con- 
tents from  side  to  side  calls  for  closer 
subdivision  so  that  longitudinal  bulk- 
heads are  usually  fitted  on  the  vessel's 
center  line  and  "swash  bulkheads"  are 
fitted  to  cut  down  the  surge  of  the 
fluid. 

These  swash  bulkheads  are  merely 
flanged  plates,  stiffened  vertically  and 
extending  between  the  ends  and  sides 
of  the  compartment  (Fig.  67-a)  or 
m.ay  be  continuous  light  plates  with 
large  holes  cut  in  them  (Fig.  67-b). 
Vertical  angles  about  24  inches  apart 
stiffen  the  light  swash  plates  and  con- 
nect them  to  the  watertight  bulkheads 
at  the  tank  ends  and  sides.  Swash 
bulkheads  are  spaced  from  8  to  12 
feet  apart. 

Longitudinal  watertight  or  oil  tight 
bulkheads  should  have  their  lower 
plating  formed  by  deepening  the  cen- 
ter or  side  keelson  plates  and  these 
plates  should  always  be  continuous. 
All  transverse  framing  on  the  vessel's 
bottom  should  be  cut  at  the  longi- 
tudinal bulkhead  and  connected  to  it 
by  bracket  plates.  Sometimes  deck 
beams  extend  through  the  top  of 
longitudinal  bulkheads  and  forged 
angle  stapling  is  fitted  around  the 
beams  to  prevent  leakage.  More 
often  the  beams  are  cut  and  bracketed 
to  the  bulkhead,  resulting  in  lessened 
expense  of  construction  and  ample 
strength. 

Longitudinal  centerline  bulkheads 
have  double  angle  bars  all  around 
their  margins,  affording  connection  to 
the  keel  plate,  deck  plating  and  trans- 
verse bulkheads  against  which  the 
longitudinal   bulkhead   terminates. 

Longitudinal  bulkheads  forming 
wing  tanks  are  located  on  side  keel- 
sons and  usually  have  a  single  large 
margin   angle. 

The  lower  plating  of  watertight  and 
oiltight  bulkheads  is  usually  heavier 
than  the  upper  strakes  because  of  the 
greater  pressure  imposed  on  the  lower 
portion     of     the     bulkhead      by     the 


"hydrostatic  head."  In  any  fluid  the 
pressure  increases  with  the  depth  and 
is  equal  to  the  weight  of  a  cubic  unit 
of  the  liquid  multiplied  by  the  depth 
of  the  surface  acted  upon  below  the 
surface.  Thus  the  weight  of  fresh 
water  is  62.5  pounds  per  cubic  foot 
and  the  pressure  on  an  area  one  foot 
square  at  a  depth  of  10  feet  below 
the  water  surface  would  be  10x62.5 
or  625   pounds. 

Center  of  Pressure 

It  is  usual  to  assume  that  all  the 
pressure  load  on  a  submerged  sur- 
face is  concentrated  at  a  point  called 
the  center  of  pressure.  This  is  located 
on  the  surface  at  the  level  correspond- 
ing to  the  center  of  gravity  of  an 
area  formed  by  a  curve  showing  the 
variation    of    the    pressure    load    with 


.lioiolloiiO 


^iOjiOiiO  o 


the  depth.  If  the  surface  is  rectangu- 
lar, the  pressure  load  will  be  equal 
to  the  pressure  per  square  foot  times 
the  area  of  a  strip  one  foot  wide 
whose  center  is  at  the  depth  con- 
sidered. By  computing  the  pressure 
at  successive  depths  and  plotting  it 
to  scale  at  that  depth,  a  series  of 
points  will  result,  through  which  a 
curve  may  be  drawn.  This  curve  of 
pressures  is  a  straight  line  since  the 
widths  are  constant  and  the  center 
of  gravity  of  the  triangular  area  be- 
tween the  pressure  curve  and  the 
bulkhead  is  two-thirds  of  the  sub- 
merged depth  below  the  surface.  It 
is  possible  to  calculate  the  strength 
of  bulkheads,  but  the  assumptions 
made  require  considerable  detailed 
computations.  Ordinarily  the  thick- 
ness  of   plating  and   size   of   stiffeners 


=¥==i 


r^^ 


Cej     (f) 


(hj 


FIG.    67— CONSTRUCTION    OF    TANK    BULKHEADS    FOR    OIL    AND    WATER; 
ALSO    METAL   BULKHEADS   FOR  MINOR   COMPARTMENTS 


42 


The  Design  and  Conslrnclion  of  Poiver  Work  Boats 


is  taken  from  previous  successful 
practice. 

The  vertical  stififeners  of  longi- 
tudinal bulkheads  are  located  at  each 
transverse  ship's  frame  and  are  of  the 
same  size  as  those  for  transverse 
bulkheads    of   the    same    depth. 

Web  stiffeners  are  on  every  fourth 
transverse  frame  of  longitudinal  bulk- 
heads and  on  every  keelson  at  trans- 
verse bulkheads.  These  web  frames 
are  formed  of  a  tapered  plate  secured 
to  the  bulkhead  by  a  vertical  angle 
and  having  double  face  angles  on 
their  vertical  outer  edges.  Flanged 
bracket  plates  connect  the  lovifcr  end 
of  web  stiffener  plates  to  the  trans- 
verse floor  plates  and  to  the  deck 
plating. 

Wing   Tank  Bulkheads 

In  deep  tanks  it  is  necessary  to 
support  the  vertical  stiffeners  midway 
of  their  depth.  This  is  done  in  wing 
tank  bulkheads  by  angles  sprung  be- 
tween the  side  stringers  and  the  bulk- 
head on  alternate  frames  (Fig.  67-c). 
Bracket  plates  connect  these  stay 
angles  to  the  stiffeners  and  to  the 
side  stringers  if  the  latter  consist  of 
two  shapes  on  the  inside  of  frames. 
If  the  stringer  has  a  wide  shelf  plate 
as  shown  in  the  figure,  the  stay  angle 


is  riveted  directly  on  top  of  this 
plate. 

The  intermediate  stiffener  support 
for  bulkheads  on  the  ship's  center  line 
and  for  deep  transverse  bulkheads,  is 
provided  by  a  plate  shelf  as  in  Fig. 
67-a.  Brackets  support  this  shelf 
from   the   bulkhead   at   every   stiffener. 

Bulkheads  in  vessels  with  longi- 
tudinal framing  have  horizontal  stiff- 
eners at  the  same  level  as  the  hull 
side  frames  and  bracketed  to  these  at 
their  junction.  Deep  vertical  web 
stiffeners  are  at  every  deep  "trans- 
verse" at  distances  of  from  8  to  10 
feet   apart   in    the   tanks. 

Minor  Steel  Bulkheads 

Minor  compartments  may  be  en- 
closed by  three  types  of  steel  bulk- 
heads extending  transversely  or 
longitudinally: 

(a)  Steel   plate. 

(b)  Deformed    steel. 

(c)  Wire   mesh. 

Minor  steel  plate  bulkheads  con- 
sist (Fig.  67-d)  of  an  upper  and  lower 
coaming  plate  connected  to  the  decks 
by  angles.  Lighter  plating  is  fitted 
between  these  coamings  with  vertical 
butt  seams  which  are  covered  with  a 
wide  butt  strap  as   shown.     This   con- 


struction has  a  paneled  appearance  on 
the  side  where  these  seam  straps  are. 
Vertical  stiffening  angles  support 
these  bulkheads  at  intervals  of  three 
feet  and  wooden  sheathing  or  paneling 
may  be  fitted  on  the  stiffener  side  by 
nailing  it  to  furring  strips  bolted  to 
tiie   stiffeners. 

Partitional  bulkheads  of  deformed 
steel  are  shown  in  Fig.  67-e,  f  and  g, 
being  composed  of  galvanized  sheet 
metal  which  is  corrugated  or  paneled. 
The  corrugated  types  (Fig.  67-e  and 
f)  require  no  vertical  stiffening  but 
present  difficulty  in  fitting  at  the 
decks.  The  upper  and  lower  mar- 
gins may  be  of  wood  or  steel  angles 
and  the  corrugations  are  nailed, 
riveted  or  spot  welded  where  they 
touch  these  margin  moldings.  The 
space  between  the  margins  and  the 
hollows  of  the  bulkhead  sheathing 
may  be  filled  with  wood  blocks  or 
with    light   cement. 

Sheet  metal  panels  may  be  nailed 
to  wooden  framework  to  form  a  very 
attractive   bulkhead    (Fig.   67-g). 

Spaces  requiring  ventilation  and 
light  such  as  galleys,  bakeries,  etc., 
may  be  fitted  with  partitions  of  heavy 
galvanized  wire  mesh  with  a  metal 
frame  bolted  to  angles  at  the  decks. 
(Fig.    67-h). 


CHAPTER  X 

Hull  Planks — Fenders — Bilge   Keels 


*'^^^J  HE  hull  planks  of  wooden  ves- 
m  C^  sels  are  usually  put  on  with 
^  M  the   longitudinal   seams   butted, 

^^^^  forming  a  smooth  exterior 
surface.  These  are  called  "carvel" 
planked  hulls   (Figs.  57,  62,  63  and  65). 

Small  boats  are  sometimes  "clink- 
er" built,  that  is,  the  longitudinal  hull 
plank  seams  are  lapped  and  riveted 
together.  Clinker  built  boats  are  not 
caulked  and  require  careful  work- 
manship to  construct  properly  since 
the  frames  must  be  notched  to  fit  the 
inside    of    planking. 

The  more  commonly  employed  car- 
vel system  of  hull  planking  has  all 
seams  calked  with  one  or  more 
threads  of  cotton  or  oakum,  the  num- 
ber of  threads  depending  upon  the 
plank  thickness.  Calking  and  fasten- 
ing of  planks  will  be  subsequently 
discussed. 

One  or  more  planks  immediately 
next  to  the  keel  are  made  thicker  than 
the  rest  of  the  hull  planking  and  are 
called  "garboard  planks"  or  simply 
"garboards." 

Small  vessels  (up  to  50  feet  long) 
have  but  one  garboard  plank  from 
six  to  eight  inches  wide  and  from 
154  inch  to  2^/2  inches  thick.  Vessels 
from  50  to  100  feet  long  have  two 
garboards  from  2j^  to  4j4  inches 
thick  and  from  6  inches  to  12  inches 
wide.  Larger  vessels  have  two  or 
three  garboards  up  to  6  inches  thick. 
Occasionally,  when  two  or  more  gar- 
boards are  fitted,  the  plank  next  the 
keel  is  of  maximum  thickness  and 
the  second  or  third  garboard  has  a 
thickness  between  this  and  that  of 
the    hull    planking. 

The   Garboard  Planks 

Where  oak  can  be  obtained  in  long 
lengths,  garboards  are  of  this  ma- 
terial, but  yellow  pine  and  fir  are 
most  often  employed.  Garboard  planks 
are  rabbeted  to  the  keel  as  has  been 
shown  and  should  be  edge  bolted 
thereto  if  practicable.  The  ends  of 
garboard  planks  if  2  inches  or  more 
thick  should  be  scarphed,  the  scarph 
length  being  three  times  the  plank 
width.  Garboard  plank  ends  less  than 
2  inches  thick  are  butted  between 
frames,  a  "butt  block"  to  which  the 
plank    ends    are    riveted,    being    fitted 


between  the  frames  at  the  butt.  End 
butts  or  scarphs  of  garboard  planks 
should  be  well  clear  of  those  on  the 
neighboring  planking,  keel  and  other 
longitudinals. 

The  uppermost  hull  plank  follows 
Ihe  line  of  sheer  and  is  sometimes 
made  of  oak.  It  is  usually  wider  than 
the  remaining  hull  planks  and  is  cut 
and  bevelled  to  fit  the  sheer  profile. 
It  is  called  the  sheer  plank  and  is  of 
the  same  thickness  as  the  other  hull 
planking. 

Hull  planking  between  the  gar- 
boards and  sheer  plank  is  generally 
of  imiform  thickness  (from  54  '"ch 
to  5  inches)  depending  upon  size  of 
vessel.  Sometimes  in  large  vessels 
the  bottom  planking  is  from  J4  inch 
to  1  inch  thicker  than  the  side  plank- 
ing.      The     width     of     these     planks 


FIG.  68— HOW  STEALER  PLATES  ARE 
INTRODUCED. 

varies  from  four  to  eight  inches  in 
vessels  with  curved  frames.  Greater 
widths  than  eight  inches  are  not 
employed  in  this  case  because  it  is 
difficult  to  fit  the  inner  surfaces  to 
the  outer  edges  of  the  transverse 
frames.  Thin  planks  may  be  steamed 
and  bent  to  this  transverse  curva- 
ture but  thick  planks  are  slightly 
hollowed  with  an  adz,  since  they  tend 
to  split  when  bent  transversely  as 
well  as  fore  and  aft.  Vessels  with 
straight  or  slightly  curved  frames 
such  as  barges  and  shallow  draft  craft 
have  planking  up  to  12  inches  wide, 
the  objections  to  transverse  bending 
being   absent. 

Tapering    the    Planks    at    the    Ends 

In  fitting  hull  planks  they  are  spaced 
off  (girthed)  on  the  midship  section 
and    are    of    maximum    width    at    this 

43 


section.  The  number  of  planks  is  then 
counted  and  the  girths  of  several  end 
sections  of  the  vessel  are  divided 
into  the  same  number  of  parts.  The 
planks  are  tapered  to  fit  fair  at  or 
near  these  points  of  division,  but 
should  not  be  too  greatly  reduced  in 
width  at  the  end  frames.  A  minimum 
width  for  the  reduced  ends  of  one- 
half  the  midship  plank  width  is  good 
practice. 

Where  the  girth  of  end  sections  is 
so  much  less  than  the  midship  section 
that  excessive  reduction  in  plank 
widths  would  result  if  the  same 
number  of  planks  were  used  at  the 
vessel's  extremeities,  the  number  of 
planks  may  be  reduced  by  fitting  one 
wide  plank  at  the  ends  of  two  narrow 
ones.  Such  a  plank  is  a  "stealer"  and 
is  fitted  with  a  butt  block  covering 
the   two  planks   which   it   replaces. 

The  extreme  forward  ends  of  hull 
planking  fit  into  a  rabbet  on  the  stem 
and  the  workmanship  at  this  point 
should  be  very  accurate.  The  after 
ends  of  planks  in  transom  sterns  cover 
the  ends  of  the  transom  planks  and 
are  fastened  to  the  transom  rim  log. 
A  sheet  metal  flashing  is  tacked  over 
the  after  plank  ends  at  transoms  to 
protect  the  ends  of  wood  grain  against 
wear  and  decay.  In  overhung  or 
fantail  sterns  where  the  after  plank 
ends  terminate  on  the  horn  timber, 
the  plank  ends  are  notched  to  a  rab- 
bet on  that  timber,  care  being  taken 
that  the  nibbed  ends  are  not  too 
nearly  a  feather  edge. 

If  the  planks  cannot  bend  to  the 
hull  form  due  to  the  warped  nature 
of  the  surface,  it  is  necessary  to 
"steam"  them.  This  is  done  by  build- 
ing a  box  long  enough  to  take  the 
longest  planks  and  closing  the  ends. 
The  whole  is  then  calked  and  a  steam 
pipe  introduced  at  one  or  both  ends 
with  a  drain  pipe  at  the  center.  After 
the  planks  or  other  timbers  which  are 
to  be  bent,  have  been  put  into  the 
box,  usually  through  one  end,  the 
steam  is  turned  on  and  permitted  to 
flow  until  the  planks  have  become 
pliable.  This  time  is  less  for  timbers 
of  small  section  than  for  large  tim- 
bers. A  hot  water  bath  may  be 
used  for  light  planks  instead  of  the 
steam  box. 


44 


The  Design  and  Construction  of  Pozver  Work  Boats 


Hull  planking  may  be  secured  to 
the   framing  by: 

(a)  Screws 

(b)  Rivets 

(c)  Spikes 

(d)  Bolts 

Screws  and  rivets  are  used  in  small 
vessels  where  the  plank  thickness  is 
not  over  two  inches.  Brass  screws 
are  best  and  should  have  heads 
countersunk  in  the  planking,  the  holes 
being  closed  with  wooden  plugs  in 
thick  white  lead.  The  screws  should 
extend  two-thirds  of  the  way  through 
the  framing. 

Copper  or  galvanized  iron  rivets 
should     have     their     outer     ends     over 


more     than     eight     inches     wide     have 
three. 

The  butt  joints  of  hull  planks  should 
be  between  frames  and  butt  blocks 
are  fitted  between  the  frames  at  the 
plank  ends.  The  plank  ends  should 
be  through  fastened  to  the  butt  blocks 
and  butt  joints  should  be  widely 
placed  in  neighboring  planks,  to  pre- 
vent loss  of  strength  in  the  hull 
structure. 

Hull    Plating 

The  various  methods  of  fitting  hull 
plating  to  the  frames  are  shown  in 
Figure  68  (a  to  f).  The  "in  and  out" 
system  of  plating  (Figure  68  a  and 
b)   is   perhaps   the   most   common,   the 


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FIG.     6S-A— METHODS    OF    FITTING    HULL    PLATING    TO    FRAMES 


washers  in  countersunk  holes  plugged 
as  for  screws.  The  inner  rivet  ends 
extend  through  the  frames  and  are 
hammered  or  clinched  over  washers. 
Galvanized  iron  spikes  with  round 
heads  may  be  used  in  very  heavy 
planking  in  conjunction  with  through 
bolts.  One  or  two  spikes  and  one 
bolt  are  introduced  in  each  plank 
at  every  frame.  The  spikes  should  be 
driven  in  holes  drilled  slisfhtly  smaller 
than  the  spike  and  the  'ke  shank 
may  be  "ragged"  or  rou^.  '.o  re- 

duce    the     tendency     to     w  out. 

Planks   up  to   eight   inches   wide   have 
two     fastenings     per     frame.       Those 


longitudinal  seams  being  lapped  as 
shown  necessitate  that  the  plates  be 
fitted  in  this  manner.  The  frames 
may  be  joggled  so  that  the  shell 
flanges  fit  over  the  staggered  shell 
plates  (a).  If  the  frames  are  bent  to 
a  fair  curve  liners  must  be  fitted 
between  their  shell  flanges  and  the 
outer    hull    plates    (b). 

Joggled  hull  plates  (c)  avoid  the 
use  of  shell  liners  with  "faired" 
frames.  Clinker  plates  (d)  are  not 
extensively  used  but  it  is  necessary 
to  employ  this  system  at  the  vessel's 
ends  when  "stealers"  which  will  be 
taken  up  shortly,  are  introduced. 


Flush  plating  (e  and  f)  is  not 
commonly  employed.  Yachts  and 
other  vessels  where  the  appearance  of 
plate  seams  would  be  undersirable,  are 
built    as    in    (e). 

The  lowest  "strake"  of  plating  next 
to  the  keel,  is  the  garboard  strake  and 
is  sometimes  thicker  than  the  other 
bottom  plating.  It  is  edge  lapped  to 
plate  keels  and  flanged  to  bar  keels. 

The  uppermost  continuous  hull  plate 
against  which  the  upper  deck  stringer 
is  fastened,  is  the  "sheer  strake."  It 
is  heavier  than  the  lower  side  plating 
and  extends  above  the  deck  to  a 
height  permitting  two  rows  of  rivets 
in  the  sheer  strake  butt  joints  to  be 
above  the  stringer  angle.  In  large 
vessels  the  strake  of  plating  below 
the  sheer  strake  is  made  heavier  than 
the  remainder  of  the  hull  side  plating 
to  the  upper  turn  of  bilge.  Ordinarily 
the  side  plates  from  sheer  strake  to 
bilge  are  of  one  weight  and  the  bot- 
tom plates  •  from  the  garboard  strake 
to  the  bilge  are  of  one  weight, 
slightly   heavier   than   the   side   plating. 

Since  the  greatest  tensile  and  com- 
pressive stresses  are  amidships,  the 
plating  at  bow  and  stern  may  be 
lighter  than  that  for  a  distance  of 
one-fourth  the  vessel's  length  on  each 
side  of  the  midship  section.  Where 
severe  local  stresses  are  encountered 
due  to  panting  at  the  bow  and  around 
the  propeller  bossing  at  the  stern, 
the  hull  plating  is  made  the  same 
thickness  as  amidships  on  the  same 
strake. 

If  the  vessel  is  to  operate  in  heavy 
ice  floes  doubling  plates  are  fitted  at 
the  bow  near  the  water  plane.  Doub- 
ling plates  are  also  introduced  where 
openings  in  the  hull  entail  loss  of 
strength,  such  as  at  large  ports  or 
sea  suction  and  discharge  orifices  for 
machinery  piping  connections.  At  the 
points  where  long  bridges,  forecastles 
and  poops  end,  diagonal  doubling 
plates  are  fitted  to  prevent  weakness 
arising  from  the  sudden  loss  of  ma- 
terial in  the  cross  section  of  the  hull. 

Where  the  girthed  section  of  the 
hull  is  so  reduced  at  the  bow  and 
stern  that  the  number  of  plating 
strakes  fitted  amidships  would  be- 
come very  narrow,  stealer  plates  are 
introduced  to  replace  two  strakes 
(Figure    68-g). 

Laying   Out   the   Hull  Plates 

The  laying  out  and  ordering  of  hull 
plates  is  done  by  arranging  the  stock 
widths  as  obtained  from  the  plate 
tables  of  the  steel  company,  on  the 
girth  of  the  midship  section.  Care 
must  be  taken  to  include  the  width 
of  lapped  joints  in  the  width  of 
strakes.  It  is  undesirable  to  rivet 
more    than    two    thicknesses    of    metal 


Hull  Planks — Fenders — Bilge   Keels 


45 


together  because  of  the  difficulty  in 
making  tight  rivet  connections.  For 
this  reason  the  shell  angles  of  keel- 
sons, tank  margins,  stringers  or  other 
longitudinal  framing  should  be  lo- 
cated between  the  longitudinal  seams 
of   the   hull   plating. 

If  the  vessel  has  a  flat  bottom  and 
sides,  the  plating  can  be  ordered 
from  a  drawing  called  the  "shell  ex- 
pansion." This  drawing  is  made  by 
"expanding"  the  transverse  frames 
at  their  proper  position  on  the  ves- 
sel's length  and  drawing  in  all  frames 
(transverse  and  longitudinal),  decks, 
keelsons,  stringers,  bulkheads,  margin 
angles  of  double  bottoms,  bilge  keels, 
side  fender  angles,  etc.  For  the  length 
of  the  parallel  middle  body  the  bot- 
tom plates  are  then  drawn  in  with 
their  edges  parallel  to  the  center  of 
keel  and  having  the  width  at  the  mid- 
ship section.  The  side  plates  are 
drawn  in  parallel  to  the  expanded 
sheer  line  in  the  same  way.  The 
girthed  frames  beyond  the  parallel 
middle  body  are  divided  into  the 
number  of  equal  parts  in  which  there 
are  plates  on  the  midship  section,  and 
fair  lines  representing  the  center  line 
of  longitudinal  plate  laps  are  drawn 
through  the  points  of  division.  Steal- 
er plates  as  necessary  are  introduced 
at  the  extreme  ends. 

The  above  shell  expansion  cannot 
be  applied  in  ordinary  plates  for  ves- 
sels having  the  usual  shipshaped  hull, 
because  such  a  hull  has  a  "warped 
surface"  which  means  that  it  cannot 
be  "expanded"  or  rolled  out  onto  a 
plane.  Plates  for  these  vessels  are 
ordered  from  a  model  on  which  the 
shell  has  been  laid  out  just  as  it 
would  appear  when  fitted  in  place. 
The  longitudinal  seams  of  hull 
plating  are  single  riveted  in  small 
vessels,  double  riveted  in  medium 
sized  ones  and  treble  riveted  in  larg- 
est ones.  Butt  joints  of  hull  plates 
are  double,  treble  or  quadruple  riv- 
eted. At  one  quarter  of  the  vessel's 
length,  from  the  bow  and  stern,  the 
shearing  stresses  in  the  hull  plating 
are  maximum,  so  that  in  large  ves- 
sels it  is  common  to  introduce  an 
additional  row  of  rivets  in  the  hull 
seams   at   these   localities. 

The  size  and  spacing  of  rivets  is 
given  in  riveting  rules  published  by 
the  American   Bureau   of   Shipping. 

Hull  rivets  usually  have  counter- 
sunk points  on  the  outside,  the  rivet 
filling  the  hole  in  the  plate  and  being 
slightly  convex.  The  countersinking 
extends  nearly  through  the  plate.  All 
rivet  holes  should  be  punched  from 
the  faying  surface  and  slightly  small- 
er than  the  rivet  diameter.  The  holes 
should  then  be  reamed  to  proper 
size    for    the    rivet,    the    reaming    re- 


FIG.   69— CONSTRUCTION  OF  FENDERS  AND   BILGE   KEELS 


moving  the  weakened  steel  imme- 
diately around  the  punched  hole.  No 
holes  in  curved  or  furnaced  plates  at 
the  bilge  or  the  stern  should  be 
punched.  These  holes  are  drilled  after 
the  plate  has  been  fitted  to  the  hull. 
Where  two  thicknesses  of  plating  are 
riveted  together,  the  size  of  rivet 
should  be  governed  by  the  thicker 
plate. 

Fenders 

All  harbor  vessels  should  be  fitted 
with  side  fenders  to  protect  the  hull 
when  rubbing  against  docks  or  other 
vessels.  These  fenders  are  construct- 
ed of  heavy  wood  securely  bolted  to 
the  hull  structure  and  having  a  flat 
or  oval  facing  strip  of  metal  which  is 
spiked  to  the  fender  logs  with  round 
spikes  having  countersunk  heads.  The 
number  of  fenders  varies  with  the 
freeboard  and  they  are  usually  from 
three   to  six  feet   apart. 

The  upper  fender  is  at  or  near  the 
upper  deck  and  follows  this  deck 
from  stem  to  stern.  The  lower  fender 
is  near  the  water  line  at  the  lowest 
point   of   sheer   and   is   usually   parallel 

Shelter  Dec hed  Ve^el- 


to  the  upper  fender  over  that  portion 
of  the  hull  which  is  vertical  or  nearly 
so.  The  lower  fender  is  not  neces- 
sary at  the  bow  or  stern  where  the 
sides  overhang  to  such  a  degree  as 
to    render    it    superfluous. 

Tugs  are  an  exception  to  this  rule 
since  they  have  the  lower  fender  run- 
ning to  the  bow  with  sometimes  an 
additional  bow  fender.  Tugs  also 
have  the  space  between  the  upper 
and  lower  fenders  filled  with  wood 
as  in  Figure  (69-a).  This  minimizes 
the  likelihood  of  damaging  the  hull 
if  the  fender  on  a  vessel  alongside  is 
between  those  on  the  tug.  This 
crude  precaution  is  improved  upon 
by  "swinging"  fenders  of  hard  wood 
which  are  suspended  from  pad  eyes 
as  in  (Figure  69-b).  When  not  in 
use  these  fenders  are  swung  up  on 
the  deck  to  reduce  the  resistance 
which  would  be  considerable  if  their 
ends  dragged  in  the  water.  Fenders 
of  steel  with  hollow  half  round  sec- 
tion may  be  riveted  to  the  hull  (Fig- 
ure 69-c).  The  space  between  these 
steel  fenders  and  the  hull  may  be 
empty  or  filled  with  cement. 


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FIG.   70— HOW  DECKS  ARE  CLASSIFIED 


46 


The  Design  and  Constntction  of  Power  Work  Boats 


The  degree  and  period  of  rolling 
in  a  seaway  may  be  considerably  re- 
duced by  "bilge  keels"  which  serve 
as  a  paddle  surface  in  the  direction 
of  roll.  The  further  these  bilge  keels 
are  located  from  the  center  about 
which  the  vessel  rolls,  the  greater 
will  be  their  effect.  Care  must  be  ob- 
served that  they  are  far  enough  under 
the  bilge  curve  not  to  project  beyond 
the  vertical  hull  sides  and  thus  strike 
docks,  etc.  They  must  also  be  far 
enough  up  on  the  bilge  so  that  their 
outer  edge  is  not  below  the  line  of 
the  vessel's  bottom.  These  consid- 
erations limit  the  width  of  bilge  keels, 
whose  construction  is  shown  in  cross 
section  by  Figures  69  a-b-d-e-f  and  g. 
These  keels  are  located  at  the  mid- 
dle of  the  vessel's  length  and  lie  in 
a  diagonal  plane.  They  should  co- 
incide with  the  flow  of  the  stream 
lines  so  that  they  do  not  introduce 
resistance  to  propulsion.  Usually  it 
is  satisfactory  to  place  the  bilge  keel 
in  the  plane  of  a  bilge  diagonal. 
Their  length  is  from  one-third  to 
one-half  that  of  the  vessel  and  the 
ends  should  be  faired  into  the  hull 
surface  by  a  curve  which  gradually 
reduces  their  width. 

Sometimes  bilge  keels  carry  away 
(are  torn  loose)  in  heavy  weather  or 
by  striking  a  submerged  obstacle. 
For  this  reason  they  are  attached  to 
steel  hulls  with  tapped  rivets  so  that 
no  serious  leakage  will  occur  in  this 
event.  If  the  bilge  keels  are  formed 
of  a  plate  attached  to  angles  or  tee 
bars,  the  rivet  connections  to  the  hull 
are  stronger  than  those  between  the 
bilge  keel  plate  and  the  connecting 
bar    so    that    if    the    plate    is    torn    off 


the  hull  rivets  will  hold  the  structural 
bar. 

Wooden  bilge  keels  and  fenders  are 
usually  through  bolted  to  the  vessel's 
frame  and  sometimes  to  clamps, 
stringers  and  bilge  keelsons.  (Fig. 
69-a). 

Steel  fenders  and  bilge  keels  are 
riveted  to  the  shell  plating  and 
may  be  of  a  single  bulb  angle  or 
tee  angle  (Figure  69  e  and  f).  They 
may  be  formed  of  a  bulb  plate  con- 
nected to  the  hull  by  single  or  double 
angles  or  a  tee  bar  (Figure  69  b  and 
d).  Sometimes  a  plane  plate  is  em- 
ployed, the  outer  edge  of  which  is 
re-enforced  with  a  steel  half  round 
bar  on  one  or  both  sides  (Figure 
69-d).  Large  vessels  have  bilge  keels 
formed  of  two  flanged  plates  with  a 
stiffening  bar  at  their  outer  edge  and 
the  space  between  the  plates  filled 
with  yellow  pine  in  pitch  or  with 
cement    (Figures  69-g). 

Decks  may  be  classified  according 
to  their  location  as  those  in  the  hull 
proper  and  those  in  the  superstructure 
above  the  hull.  Their  number  varies 
from  one  in  small  vessels,  to  eight  in 
the  largest.  The  names  of  decks  vary 
with  their  location  and  the  purpose 
which  they  serve,  there  never  having 
been  a  standardization  of  the  terms 
applied.  It  is  becoming  popular  to 
letter  or  number  them  in  order,  from 
the  topmost  down  or  the  reverse.  The 
confusion  in  naming  decks  forming 
a  part  of  the  hull  has  not  been  as 
serious  as  that  concerning  those  in 
the    superstructure. 

Hull  decks  contribute  structural 
strength  to  the  vessel,  while  super- 
structure decks  are  merely  light  plat- 
forms   or   shelters. 


If  the  vessel's  sheer  line  is  con- 
tinuous from  bow  to  stern,  the  up- 
per hull  deck  is  made  watertight  ex- 
cept inside  of  deck  houses  which  may 
be  built  upon  it.  This  upper  deck  is 
usually  the  most  strongly  constructed 
of  them  all  (Figure  70-b).  When  the 
continuous  upper  deck  is  not  the  main 
strength  deck,  the  next  deck  below 
it  constitutes  the  top  of  the  hull 
proper.  Then  the  hull  sides  between  the 
second  or  "main"  deck  are  lightened 
and  merely  serve  as  a  shelter  to  the 
space  between  these  two  decks.  Such 
a  lightened  upper  deck  is  a  "shelter," 
"shade,"  or  "awning"  deck  and  is 
found  in  vessels  carrying  cargo  above 
the  main  deck.  The  freeboard  of 
such  vessels  is  considered  from  the 
second  or  main  deck  to  the  water 
Iilane  (Figure  70-a). 

Cargo  vessels  often  have  "deck  erec- 
tions" (Figure  70-c)  where  the  hull 
sides  are  extended  above  the  main 
deck  to  produce  a  "forecastle,"  "poop" 
or  "bridge."  If  these  erections  (some- 
times called  islands),  are  short,  they 
do  not  assume  the  stresses  set  up  in 
the  hull  by  hogging  or  sagging  on 
the  waves,  being  therefore  of  rela- 
tively light  construction.  When 
longer  than  one-tenth  of  the  hull 
length,  however,  it  is  necessary  to 
strengthen  their  construction  since 
the  hull  stresses  are  transmitted  to 
their  structure.  The  depressed  spaces 
on  the  main  deck  included  between 
the  poop,  bridge  and  forecastle,  are 
termed    "wells." 

Poop  decks  are  sometimes  only  half 
of  the  normal  deck  height  of  eight 
feet  above  the  main  deck.  Such  low- 
ered poops  (Figure  70-d)  are  called 
quarter  decks. 


CHAPTER  XI 

Decks  for  Wood  anci  Steel  Boats 


'LL  decks  exposed  to  the  weath- 
er should  be  properly  drained 
and  should  afford  a  foothold 
when  wet.  The  first  of  these 
results  is  obtained  by  fitting  drainage 
pipes  or  "scuppers"  in  gutters  or  "water- 
ways" around  the  deck  margin  and  by 
the  introduction  of  large  openings  or 
"freeing  ports"  in  the  bulwarks  if  the 
vessel   has   these. 

Rounding  decks  up  athwartships  is 
frequently  resorted  to  for  drainage 
purposes.  The  round  up  (called 
"camber"  or  "crown"  of  the  deck) 
is  a  measure  of  the  deck  height  at 
the  center  line  above  the  level  at 
the  ship's  side  and  a  customary  de- 
termination thereof  is  one-quarter 
inch  per  foot  of  deck  width  at  each 
point  in  the  length.  The  deck  is 
then  arched  to  the  arc  of  a  circle 
which  passes  through  the  points  at 
each  side  of  the  deck  and  the  raised 
point  on  the  vessel's  center  line. 
(Fig.   71-a.) 

Instead  of  this  rounded  form,  the 
decks  may  be  sloped  on  each  side  of 
the  center  line  where  a  circle  joining 
the  sloped  sides  eliminates  the  sharp 
ridge  which  would  otherwise  appear. 
(Fig.    71-b.) 

Since  a  vessel  is  very  seldom  on 
an  "even  keel"  that  is  perfectly  up- 
right, and  because  even  with  cam- 
bered decks  the  water  does  not  drain 
well  when  the  vessel  is  listed,  the 
decks  may  be  perfectly  flat  athwart- 
ships. (Fig.  71-c.)  This  avoids  the 
expense  of  sawing  or  bending  wooden 
or  steel  deck  beams  and  affords  a 
deck  which  is  satisfactory  for  all 
practical    purposes. 

"Sheer"  is  the  upward  curve  of  the 
decks  at  the  bow  and  stern  of  a 
vessel  and  is  common  to  most  vessels. 
The  lowest  point  of  the  curve  show- 
ing the  deck  elevation  is  called  the 
"lowest  point  of  sheer"  and  is  located 
amidships  or  else  between  the  mid- 
ship section  and  the  stern.  (Fig.  71- 
d.)  The  heights  of  the  forward  and 
after  deck  end"  above  the  lowest 
point  of  sheer  are  called  the  "rise 
of  sheer  forward"  and  "rise  of  sheer 
aft,"  respectively.  The  rise  of  sheer 
is  greater  at  the  bow  than  at  the 
stern,  while  the  degree  of  sheer  is 
greater     in     small     than     in     large     ves- 


sels. The  lowest  point  of  sheer  is 
usually  between  the  midship  section 
and  the   stern. 

IIoiv    Sheer    Is    Determined 

Amount  of  sheer  is  arbitrarily  de- 
termined and  is  governed  by 

(a)  The  type  of  vessel 

(b)  The    appearance 

Given  a  certain  depth  of  hold  it  is 
apparent  that  the  raised  forward  and 
after  deck  will  result  in  greater  free- 
board, so  that  the  decks  will  be 
relatively  dryer  in  rough  water. 
Double  ended  vessels  such  as  ferry 
boats  have  a  "reversed  sheer,"  i.  e., 
the  deck  is  higher  amidships  than  at 
the    ends. 

Straight  sheer  lines  (Fig.  71-e  and 
f)  are  becoming  very  common  in 
vessel  design.  The  principal  advan- 
tages are  (a)  simplicity  of  construc- 
tion, (b)  increased  depth  of  hold 
amidships  for  a  given  freeboard  at 
the  bow  and  the  stern.  Naval  vessels, 
power  yachts  and  the  famous  Eng- 
lish "turret  deck"  ships  first  em- 
ployed  straight    sheers. 

There  are  three  methods  of  adapt- 
ing this  design  to  vessels.  The  first 
is  applicable  to  small  vessels  oper- 
ating in  choppy  water  where  more 
freeboard  is  needed  forward  than  aft. 
The  deck  is  pitched  as  in  (Fig.  71-e) 
and  the  degree  of  rise  varies  from  one 
foot  for  every  25  feet  of  length,  down 
to  one  foot  in  SO  feet  of  leng*h.  The 
larger  pitch  applies  to  shorter  ves- 
sels. 

If  the  profile  of  the  vessel  with 
sheer  lines  the  deck  is  horizontal  (Fig. 
71-f)  and  a  forecastle  is  constructed 
at  the  bow.  This  forecastle  may  be 
from  18  inches  to  eight  feet  above 
the  main  deck.  The  low  forecastles 
are  used  in  small  boats  and  the  ones 
of  maximum   height   in   larger  vessela 

If  the  profile  of  the  vessel  with 
straight  sheer  appear  inferior  to  that 
with  curved,  the  bulwark  rail  may 
be  curved  as  in  (Fig.  71-g)  and  the 
deck    made    straight. 

Wooden  Decks 

Wooden  decks  are  most  frequently 
employed  in  all  types  of  vessels, 
mainly  because  of  the  good  foothold 
which  they  afford  when  wet.  In  many 

47 


steel  vessels  the  weather  deck  is  of 
wood  and  decks  in  the  hold  are  of 
steel  either  bare  or  covered  with  a 
suitable  material. 

The  thickness  of  deck  planking  and 
method  of  its  installation  depend  upon 
the  deck  where  fitted.  If  the  deck 
is  a  part  of  the  hull  and  contributes 
to  the  vessel's  strength,  and  if  the 
traffic  on  the  deck  is  heavy  so  that 
excessive  wear  in  the  deck  planking 
may  be  expected,  the  planks  are  made 
from  two  to  four  inches  thick.  The 
width  of  deck  planks  varies  from  2J^ 
to   6   inches. 

All  decking  should  be  laid  with  the 
grain  of  the  wood  vertical  and  wher- 
ever planks  rest  on  beams,  plates  or 
other  structural  members,  the  bear- 
ing surfaces  should  be  painted  before 
the  planks  are  laid.  The  plank  seams 
may  be  straightened  parallel  to  the 
longitudinal  center  line  of  the  deck, 
or  they  may  be  curved  parallel  to  the 
side  of  the  deck. 

The  outer  boundary  of  deck  plank- 
ing is  fitted  with  a  wide  "margin 
plank"  against  which  the  deck  planks 
are  butted  with  "nibbed"  ends  at  the 
bow  and  stern  or  where  curved  deck 
openings  cut  the  plank  seams  at  an 
acute  angle.  (Fig.  72-a  and  b.)  Planks 
laid  parallel  to  the  deck  side  have  a 
wide  "kirig  plank"  on  the  center  line 
against  which  the  plank  ends  are  nib- 
bed over  wooden  butt  blocks  fitted 
underneath. 

Material  Used  for  Decks 

Yellow  pine,  white  pine,  teak,  ma- 
hogany, oak  or  fir  are  the  woods 
used  for  decking.  Of  these  the 
pines  and  fir  are  most  general  in 
commercial  vessels.  Oak  is  some- 
times used  for  margin  or  king  planks. 
Teak  and  mahogany  are  employed  in 
yacht  work. 

The  lumber  should  be  close  grained, 
free  from  knots,  checks  and  other 
defects  and  well  seasoned.  Planks 
should  be  planed  smooth  on  all  four 
sides,  the  vertical  edges  being  slightly 
bevelled  to  allow  for  calking. 

Planks  up  to  IJ^  '"ch  thick  may  be 
blind  nailed  or  screwed  to  the  wooden 
deck  beams,  screw  heads  being  count- 
ersunk and  plugged  with  wood.  Light 
wooden     decks     on     steel     beams     or 


48 


The  Design  and  Construction  of  Poiver  Work  Boats 


Canttri    ■ 


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(3) 


FIG.    71— DRAWINGS   SHOWING    CONTOUK    OP    DECKS    AND   SHEER 


plating  should  have  wooden  nailing 
strips  bolted  to  the  beams  under  the 
planking. 

Decks  from  two  to  four  inches 
have  carriage  bolts  (round  headed) 
countersunk  in  the  planking  with  the 
nut  under  the  beam.  A  cotton  thread 
dipped  in  white  lead  is  fitted  as  a 
ring  under  these  bolt  heads  and  is 
called  a  "grommet."  Deck  plugs  over 
bolt  heads  should  have  their  grain 
parallel  to  that  of  the  planking  and 
be  dipped  in  white  or  red  lead. 

Planks  from  1^  inch  up  to  4  inches 
thick  have  the  seams  calked  with 
from  one  to  three  threads  of  cotton 
or  oakum,  after  which  the  seams  are 
filled  (payed)  with  pitch  or  seam 
cement.  The  deck  surface  is  then 
planed    and    sandpapered    smooth. 

Planks  on  weather  decks  less  than 
1J4  inch  thick  are  of  tongue  and 
grooved    material    over    which    canvas 


(No.  6  or  No.  8)  is  tacked  on  thick 
paint,  marine  glue  or  felt.  The  can- 
vas must  be  tightly  stretched  before 
tacking  with  galvanized  or  copper 
tacks  and  is  finally  given  three  coats 
of  lead  paint,  the  final  coat  being 
buff,    gray    or    other    approved    color. 

Fig.  12)  (a  to  h)  shows  wooden 
deck  construction,  (a)  to  (d)  being 
for  superstructure  decks,  (e)  and 
(f)  for  main  decks,  (g)  and  (h)  for 
lower  decks  and  cockpit  floors  re- 
spectively. 

The  superstructure  deck  planking  is 
laid  on  beams  spaced  from  15  to  20 
inches  apart  and  resting  on  the  house 
cap  log  as  shown.  The  inner  house 
sheathing  or  panelling  extends  be- 
tween the  beams,  filling  blocks  being 
fitted  in  the  space  over  the  cap  log. 
Lead  sheets  are  tacked  on;  the  can- 
vas under  all  deck  fittings,  or  wooden 
blocks   may   be   substituted   to  protect 


,nai-i)ir    TUnk 


T'/onk  ie'rx  •  Para  Hal 
■ti  (Tenfar  i-me. 


Planh  Ssams  Tara/I^ 
to    Veck  aTJia' 


FIG.   72— METHODS  OF  LAYING  DECK  PLANKS 


the  canvas  and  prevent  cutting  it 
with  the  sharp  base  of  the  metal 
filling.  Scuppers  are  located  to  drain 
these  decks. 

Main  decks  (Fig.  12>-^  and  f)  in 
wooden  vessels  have  extra  heavy 
beams,  particularly  in  tugs  or  other 
vessels  which  must  withstand  side 
crushing.  These  beams  are  from  18 
to  24  inches  apart  and  their  attach- 
ments have  been  discussed  under 
stanchions,  clamps,  shelves  and  knees. 
These  decks  are  always  calked  water- 
tight. 

Lower  decks  (Fig.  73-g)  are  water- 
tight in  living  spaces  but  not  in 
cargo  holds.  When  such  lower  decks 
are  very  short  platforms,  they  are 
called  "flats"  and  may  be  fitted 
locally  over  hold  beams  or  built  up  as 
separate  structures  on  suitable  stan- 
chions, carlings  and  beams  only 
partly  across  the  hold.  Flats  in  the 
engine  room  may  have  gratings  or 
corrugated  plating  substituted  for  the 
wood  planking,  or  sheet  copper  ham- 
mered rough  may  serve  to  protect  the 
wood  against  the  damage  due  to 
placing  heavy  machinery  parts  on  the 
fiat  when  conducting  repairs.  Copper 
is  not  recommended  because  of  the 
slippery   surface   caused   by  grease. 

Linoleum   Is   Good    Covering 

Linoleum  forms  an  excellent  cov- 
ering for  hold  decks  in  living  quar- 
ters since  it  is  warm,  easily  cleaned 
and  neat  appearing.  It  varies  in  thick- 
ness (good  quality  Navy)  from  % 
inch  to  ]4  inch  and  should  be  care- 
fully laid  at  a  temperature  of  about 
70  degrees.  In  unrolling  cold  linoleum 
cracks  will  develop.  The  linoleum 
should  be  rolled  out  flat  in  the  com- 
partments where  fitted  and  be  allowed 
to  lie  unfastened  for  several  days. 
After  this  it  may  be  cemented  or 
nailed  to  the  deck  (steel  or  wood) 
and  no  bulges  will  develop.  All 
hatches  or  other  deck  openings  in  the 
linoleum  should  be  fitted  with  sheet 
brass  bounding  strips  at  least  }i 
inch    wide. 

The  decks  in  galleys,  toilets  and 
lamp  rooms  should  be  cemented  and 
are  usually  tiled.  In  wooden  vessels 
the  deck  planks  are  first  covered  with 
watertight  sheet  zinc  or  lead  which 
is  flashed  up  the  bulkheads  to  a  height 
of  6  inches.  Then  from  }i  inch  to 
l]4  inch  of  neat  cement  mortar  is 
placed  on  the  metal  and  finally  the 
nonporous  or  glazed  tiling  is  placed 
on  the  cement.  The  tile  is  hammered 
down  level  by  striking  a  plank  laid 
thereon  and  a  thin  grouting  or  cement 
wash  is  applied  to  fill  the  cracks  be- 
tween the  tile.  It  is  well  to  use 
rounded  tile  in  the  edges  formed  at 
the    bulkheads    and    to    carry    the    tile 


Decks  for  Wood  and  Steel  Boats 


49 


up  the  bulkheads.  This  permits  wash- 
ing down  the  deck.  Drainage  scup- 
pers should  always  be  installed  in 
cemented   or  tiled   spaces. 

Cockpit  floors  (Fig.  73-h)  are  be- 
low the  level  of  the  main  deck  and 
are  not  usually  fitted  in  vessels  more 
than  65  feet  long.  They  should 
always  be  at  least  six  inches  above 
the  load  water  line  so  that  the  sea 
water  can  drain  freely  through  scup- 
pers if  waves  should  be  shipped. 
Such  cockpits  are  termed  "self  bail- 
ing." Sometimes  ball  or  flap  check 
valves  are  fitted  in  the  scupper  pipes 
and  these  prevent  the  sea  water  from 
flooding  the  cockpit  by  washing  back 
through  the  drain  pipes.  A  water- 
tight base  board  is  installed  all 
around  the  edges  of  cockpit  floors  to 
a  height  of  from  six  to  twelve  inches, 
while  tongue  and  groove  vertical  ceil- 
ing sheaths  the  sides  of  cockpits  up 
to  the  main  deck.  A  deep  coam- 
ing extends  all  around  the  cockpit 
at  the  main  deck.     (Fig.  5>'9^c.) 

Decks — Steel  Vessels 
Steel  vessels'  decks  may  be  wooden 
planking  on  steel  beams,  steel  plating 
on  steel  beams  or  composition  ce- 
ment material  on  light  steel  plating. 
In  (Fig.  74-a  to  c)  the  construction 
of  superstructure  decks  and  decks 
on  house  tops  are  shown.  (a)  is 
house  top  with  tongue  and  groove 
planks  nailed  to  wooden  battens  which 
are  fitted  in  the  bosom  of  the  steel 
beam  angles.  These  angles  have  their 
horizontal  flanges  at  their  lower 
edges  and  are  riveted  to  margin 
plates  around  the  upper  deck  house 
and  coaming.  The  wooden  beam  strips 
are  side  bolted  to  the  vertical  steel 
beam  flange  with  countersunk  bolts. 
The  house  top  overhangs  the  side 
and  end  house  bulkheads  and  a  con- 
tinuous molding  angle  is  clipped  to 
the  overhung  beam  ends.  A  margin 
plank  extends  around  the  deck  edge 
and  the  canvas  covering  is  lead 
flashed  to  it.  The  scuppers  are  close 
against  the  margin  plank  and  their 
pipes  pass  through  the  overhang  to 
the   deck  below. 

Fig.  74-(b)  shows  a  house  top 
which  overhangs  to  the  vessel's  side, 
forming  a  shelter  to  the  deck  below. 
The  beams  of  the  lower  deck  house 
are  similar  to  those  in  74-(a)  and 
terminate  in  a  steel  stringer  plate 
which  is  riveted  through  a  stringer 
angle  to  a  sheer  plate.  Stanchions 
of  pipe,  solid  round  bars,  angles  or 
other  structural  steel  shapes  support 
this  marginal  deck  girder  from  the 
deck  below.  Three  alternative  con- 
structions of  the  margin  girder  are 
shown. 

Fig.  74- (c)  is  a  steel  house  top 
with    light   plating   joggled    over    steel 


beams  and  riveted  to  them.  The 
plating  is  7.6  pounds  to  10.2  pounds 
per  square  foot  (3/16  inch  to  %  inch) 
in  small  vessels  such  as  tugs  and  has 
an  overhang  formed  by  two  angle 
bars  as  shown  or  by  a  channel  (Fig. 
74-d).  Sometimes  no  overhang  is 
introduced,  the  house  margin  being 
plain  as  in  Fig.  74-(l)  or  having  the 
house  side  plating  extended  up  to 
form  a  waterway.  (Fig.  74-m.)  The 
house  top  plating  in  large  vessels  may 


which  a  cement  or  bituminous  com- 
pound is  laid  as  a  substitute  for  wood. 

Decks  planked  with  wood  may  have 
their  beams  fitted  on  alternate  frames, 
the  timber  being  stiff  enough  to  sup- 
port itself  over  the  intervening  span 
with  ordinary  loads.  Steel  plated  or 
cemented  decks  should  have  beams  on 
every   frame. 

A  wide  heavy  "stringer  plate"  forms 
a  marginal  girder  for  all  decks  in 
steel  vessels  and  is  connected  to  the  shell 


(CV 


(h> 


(CJ 


'■ii^^^///41^i^^9imfimi=^, 


^J 


r/^^k^^^/y^^^^^^y^^^^■^wiyy/^ 


(f) 


■  1    r  ''    f"^ «.^ 


"v' 


X 


I 


FIG.    73— CROSS-SECTION    OP    WOODEN    DECK    CONSTRUCTION 


be  covered  with  wood  planking  or  a 
composition  deck  cement  (Fig.  74-e). 
Half  round  steel  molding  bars  are 
usually  riveted  at  deck  edges  for  ap- 
pearances  as    shown    in    the    figures. 

Hull  decks  exposed  to  the  weather 
in  steel  vessels  are  more  strongly 
built  than  the  superstructure  decks. 
They  may  be  composed  of  steel  beams 
partially  plated  over  and  covered  with 
wood  planking;  of  steel  beams  cov- 
ered with  steel  plating;  or  of  steel 
beams    covered    with    light   plating    on 


plating  by  a  continuous  stringer 
angle  (Fig.  74  (f)  and  (g).)  In  lower 
decks  where  the  frames  pass  up 
through  the  stringer  plate,  the  con- 
tinuous stringer  angle  is  fitted  in- 
side the  frames  and  riveted  to  the 
reverse  frame  or  to  a  clip  on  the 
frames  if  these  are  of  bulb  angle. 
(Fig.  74-h.)  Intercostal  clips  join 
the  edge  of  such  stringer  plates  to 
the  shell  plating  and  the  space  be- 
tween frames  outside  of  the  con- 
tinuous  stringer  angle   is  filled  with  a 


50 


The  Design  and  Construction  of  Power  Work  Boats 


T?e.moyeD  To  ihou  Sr£e.L  Beoms. 


'Cunt  Beam  6. 

D«lc  Beams.  fl«  Ever^  t=1-ar»itf 


(•ftnchor 
Clip. 


^TEEL    OecKT-Ti-OTCO. 


PIG.   74— CONSTRUCTION  OP  DECKS  OF  STEEL  VESSELS 


wood    block,    cement    or    a    forged    or 
a  cast  shoe  of  angle  section. 

Tie  plates  from  six  to  eight  inches 
wide  are  fitted  under  the  deck  plank- 
ing and  serve  to  connect  the  deck 
sides  and  ends.  Margin  plates  are 
fitted  around  all  deck  openings  to  take 
the  planking  ends  and  to  re-enforce 
the  locally  weakened  structure.  (Fig. 
74-n.)  The  deck  planks  are  cut  to 
fit  over  all  deck  plates  and  are  bolted 
to  the  deck  beams  as  in  the  case  of 
wooden   vessels. 

Covering  for  Steel  Decks 

A  waterway  angle  (Fig.  74-f  and 
n)  is  fitted  from  9  to  12  inches 
inboard  of  the  stringer  angle  against 
the  margin  plank  or  the  composition 
deck  covering.  The  object  of  fitting 
planking  or  other  deck  covering  over 
steel  decks  is  to  afford  a  secure  foot- 
hold when  the  decks  are  wet. 

Asphalt  cement  mortar  or  numer- 
ous patent  compositions  may  be  sub- 
stituted   for    planking.      If    asphalt    is 


used  it  should  be  specified  to  the 
consistency  employed  in  the  street 
paving  of  cities  in  the  locality  in 
which  the  vessel  is  to  operate.  This 
will  insure  good  wear  and  provide 
against  undue  softening  in  warm 
weather. 

Bonding  clips  of  flat  metal  are 
bolted  or  spot  welded  to  the  deck 
plating  before  putting  on  the  deck 
covering  (Fig.  74-p).  The  thickness 
of  composition  deck  covering  ,b 
from   one  to  two  and  one-half  inches. 


Wi'tti  Ordii 


^baffen 


FIG. 


ie) 


Z)c/it  T/a^t  Ce/7/'na 

73— CONSTRUCTION      OP      CEILINGS 
DOUBLE  BOTTOMS 


AND 


PIG.    75— CONSTRUCTION    OF    CEILINGS 


Steel  weather  decks  are  sanded 
while  the  paint  is  wet  to  provide  a 
footing. 

Watertight  lower  decks  are  fitted 
over  deep  tank  tops  and  are  com- 
pletely plated  over  with  steel  beams 
on  every  frame.  Where  side  deck 
margins  butt  against  the  hull  plating 
or  steel  bulkheads  pass  through  them, 
it  is  necessary  to  fit  a  continuous 
stapled  margin  angle  around  the 
frames  and  the  bulkhead  stiffeners 
(Fig.  74-i).  It  may  be  necessary, 
particularly  if  the  hull  has  a  slope  as 
at  the  stern,  to  cut  the  frames  or  the 
bulkhead  stiffeners  and  bracket  them 
above  and  below  the  deck  (Fig.  74- 
k).  In  this  case  a  continuous  mar- 
gin angle  passes  all  around  the  deck 
and  the  frame;  brackets  are  cut  to 
clear  this  angle.  These  brackets  are 
at  least  three  times  the  depth  of  the 
frame  or  stiflfener  angles  to  which 
they  are  fastened  and  have  their  inner 
edges  flanged. 

All    steel    deck    beams    except    those 


Decks  for  Wood  mid  Steel  Boats 


51 


abaft  the  transom  (in  overhung 
sterns)  extend  athwartships.  The 
beam  at  the  frame  to  which  the  stern- 
post  is  connected  is  called  the  tran- 
som beam.  Aft  of  this  the  beams 
radiate  (Fig.  74-n  and  o)  to  coincide 
with  the  cant  frames  previously  de- 
scribed. These  "cant  beams"  are 
bracketed  to  the  transom  beam  and 
to   the   cant   frames. 

In  cargo  holds  it  is  necessary  to 
prevent  package  freight  or  bulk  solids 
from  getting  between  the  vertical 
floors  and  keelsons  of  the  ship's 
bottom.  This  is  done  by  building 
a  wooden  platform  called  a  "ceiling" 
on  the  floor  tops  (Fig.  75-a).  Ceiling 
timbers  are  framed  together  in  sec- 
tions which  can  be  removed  for  in- 
specting,    cleaning     or     painting     the 


bilges.  The  planks  do  not  contribute 
strength  in  steel  vessels  and  are 
about  two  inches  thick.  If  dry  bulk 
cargo  such  as  grain  or  coal  is  car- 
ried, the  ceiling  should  be  "dust  tight" 
by  building  it  of  two  thicknesses  of 
one  inch  planks  with  the  seams  stag- 
gered. Where  keelsoms  project  above 
the  floor  tops  in  single  bottomed 
vessels,  it  is  necessary  to  fit  padding 
timbers  to  protect  the  structure  and 
cargo    from    damage. 

Ceiling  on  double  bottoms  is  raised 
some  two  inches  above  the  inner  bot- 
tom plates  by  "sleepers"  of  2x4 
timbers  which  extend  athwartships 
and  are  spaced  about  four  feet  apart. 
This  is  to  permit  moisture  on  the 
inner  bottom  to  drain  the  bilges 
without     damaging    the     cargo.       Fill- 


ing timbers  are  fitted  between  the 
frames  where  the  ceiling  joins  the 
hull  sides  and  "cargo  battens"  are 
installed  inside  the  vertical  side  fram- 
ing and  on  the  bulkhead  stiffeners  in 
package  or  miscellaneous  cargo  holds. 
These  battens  may  be  in  built  up  sec- 
tions bolted  to  the  reverse  frames,  in 
single  strips  bolted  to  the  reverse 
frames  or  in  single  strips  supported 
by  "batten  hooks"  (Fig.  7S-b).  Cargo 
battens  in  steel  ships  longitudinally 
framed  are  fitted  vertically  (Fig.  7S-d). 
The  battens  are  usually  l^x  4-inch 
timbers  spaced  about  6  inches  on  centers. 
Large  wooden  vessels  have  perma- 
nent ceiling  inside  the  frames.  Tank 
vessels  have  no  ceiling,  the  liquid 
cargo  occupying  all  the  spaces  be- 
tween   the    framing. 


52 


The  Design  and  Construction  of  Po7vcr   Work  Boats 


ONE  OF  THE  FAMOUS  "AKK  MODEL"   FISHING   BOATS   BUILT  AND   OPERATED 
BY   THE    SOUTHWEST    FISH    COMPANY    OF    VERMILION,    OHIO 


CHAPTER  XII 

Constructing   tne   Deck   House 


OECK  houses  arc  usually  fitted 
above  the  hull  proper  to  pro- 
vide living  or  operating  ac- 
commodations. They  are  usu- 
ally of  wood  in  wooden  vessels  and  of 
wood  or  of  steel  in  steel  vessels.  The 
structure  is  made  as  light  as  possible 
without  being  too  weak  to  withstand 
the  rough  seas  or  to  support  other 
houses,  lifeboats,  etc.,  which  may  be 
above  them.  This  light  construction  is 
in  order  not  to  raise  the  vessel's  center 
of  gravity  by  the  presence  of  excessive 
topside  weights,  for  if  made  too  heavy, 
especially  in  small  vessels  with  large 
deck  erections,  the  vessel  would  be 
rendered    unstable. 

The  house  tops  usually  follow  the 
sheer  line  of  the  upper  hull  deck, 
being  sheered  and  cambered  or 
straight  and  flat  as  previously  de- 
scribed under  "decks."  The  forward 
end  of  deck  houses  are  sometimes 
perpendicular  to  the  sheer  line  at  that 
point  or  else  they  are  at  an  angle 
half  way  between  a  vertical  line  and 
one  perpendicular  to  the  sheer  at  the 
point  where  their  lower  edge  strikes 
the  deck  (Fig.  76-a).  The  after  ends 
of  deck  houses  are  usually  vertical. 
For  structuial  simplicity,  particularly 
with  straight  sheers,  the  forward  and 
after  deck  house  ends  may  be  square 
to  the  deck.  Another  reason  for 
this  will  be  discussed  under  "doors 
and    windows." 

Deck  Houses  Generally  Rounded 

In  plan  view  the  forward  and  after 
deck  house  ends  may  be  straight 
across  the  deck  and  joined  to  the 
house  sides  with  a  radius  of  from 
nine  to  eighteen  inches.  This  is 
nearly  always  done  at  the  after  end, 
but  the  forward  end,  particularly  of 
pilot  houses  is  more  often  rounded. 
In  lower  deck  houses  the  rounded 
forward  end  is  laid  in  by  taking  a 
radius  equal  to  the  forward  width  of  the 
deck  house.  An  arc  is  drawn  with 
this  radius,  its  center  being  on  the 
vessel's  longitudinal  center  line.  This 
arc  is  then  joined  to  the  house  sides 
by  one  equal  to  one-quarter  or  one- 
third  of  the  forward  house  width. 
Pilot  house  fronts  may  also  be  drawn 
in  this  way  or  by  a  semi-circle  whose 
diameter    is    the    width    of    the    pilot 


house.  No  gain  is  experienced  by 
rounded  house  ends  particularly  in 
low  speed  vessels,  and  it  is  be- 
coming customary  to  make  the  house 
front  straight  with  rounded  corners. 
This  affords  more  room  in  the  house 
and    simplifies    construction. 

Deck  house  sides  may  be  parallel 
to  the  upper  hull  deck  side,  at  a  dis- 
tance in  from  the  rail  sufficient  to 
afilord  a  passageway  beside  the  house. 
This  passage  is  from  18  inches  to 
24  inches  wide  in  small  boats  and  up 
to  five  or  six  feet  in  large  boats. 
Sometimes  the  house  side  is  straight 
and  parallel  to  the  longitudinal  cen- 
ter line,  but  unless  the  vessel  has 
a  long  middle  body,  care  must  be 
taken  not  to  reduce  the  interior  house 
room  too  greatly.  It  may  be  pos- 
sible to  build  the  forward  house 
sides  straight  and  parallel,  tapering 
the  after  sides  to  keep  the  outside 
passage    at    nearly   a    constant    width. 

Height   of   Deck    Houses 

The  usual  height  of  deck  houses, 
measured  from  the  top  of  the  plank- 
ing under  foot  to  the  top  of  the 
planking  overhead,  is  from  seven  to 
eight  feet.  Sometimes  in  shallow 
draft  river  vessels  the  height  is  more 
than  this,  as  much  as  10  or  12  feet. 
Pilot  houses  are  usually  higher  than 
other  deck  houses  which  may  be 
abaft  them  on  the  same  deck.  This 
permits  of  placing  transom  windows 
in  the  after  end  of  the  pilot  house 
above  the  top  of  the  other  deck 
houses,  so  the  helmsman  can  see 
astern.  Pilot  house  floors  are  raised 
above  the  normal  deck  level  to 
enable  the  wheelman  to  see  through 
these  windows  and  close  down  over 
the   bow. 

Small  boats  may  not  have  sufficient 
depth  of  hold  to  permit  the  ma- 
chinery to  be  entirely  below  the 
upper  hull  deck.  In  this  case  head 
room  and  ventilation  are  obtained  by 
building  a  low  deck  house  or  "trunk" 
whose  height  is  from  two  to  four 
feet    above    the    upper    hull    deck. 

The  length  and  width  of  deck 
house  in  a  given  boat  is  determined 
by  the  accommodations  it  must  en- 
close as  well  as  the  external  deck 
arrangement    which    is    influenced    by 

53 


the  service  which  the  vessel  is  to 
engage  in.  For  example,  although 
a  certain  number  of  staterooms,  gal- 
ley, messroom,  upper  engine  room 
and  toilet  spaces  could  be  placed  in 
one  deck  house  on  the  upper  deck, 
there  must  be  a  passage  outside 
the  house  on  each  side  of  the  ves- 
sel, or  a  large  hatch  may  be  re- 
quired on  the  forward  deck.  These 
factors  will  limit  the  width  and  for- 
ward  ending   of   the   house. 

Then  perhaps  a  mast  with  a  heavy 
boom  and  hoisting  winch  may  be 
needed  forward,  further  affecting  the 
forward  end  of  the  house.  If  the 
vessel  is  to  tow  astern,  heavy  towing 
bitts  must  be  placed  on  deck  behind 
the  deck  house.  These  bitts  should 
be  located  as  far  forward  of  the 
stern  as  possible  to  permit  of  easy 
steering  while  towing.  This  will 
affect  the  after  end  of  the  deck 
house. 

Wooden   Deck   Houses 

Figure  76-d  is  a  cross  sectional 
elevation  of  a  typical  wooden  deck 
house  side.  The  lower  coaming  or 
"sill"  is  of  heavy  timber  and  is  se- 
curely bolted  on  top  of  the  deck 
planking,  the  bolts  passing  througla 
the  beams  of  the  deck  below.  A 
stopwater  of  flannel  dipped  in  thick 
white  lead  should  fit  between  the  sill 
log  and  the  deck  planking  to  prevent 
leakage  under  the  house  sides  into 
the  cabin.  In  Fig.  76-t  the  house 
is  a  trunk  built  over  a  deck  open- 
ing and  the  sill  is  bolted  directly 
to  the  carling  which  supports  the 
cut  beam  ends.  Here  the  deck  plank- 
ing is  fitted  close  beside  the  outer 
edge  of  the  sill  and  the  seam  thus 
formed  is  calked  in  the  same  way  as 
for  the   other   deck   seams. 

A  frame  work  of  vertical  stanchions 
is  erected  on  the  sill.  These  stan- 
chions are  from  two  to  four  inches 
molded  and  usually  four-inch  sided, 
having  their  lower  ends  notched  into 
the  sill  and  their  upper  ends  into 
the  "cap"  or  upper  coaming  timber. 
The  vertical  stanchions  are  spaced 
from  two  to  three  feet  apart.  At 
the  height  of  the  window  sills,  it 
is  common  to  fit  horizontal  strut 
timbers       between       stanchions       and 


54 


The  Design  and  Coiislnictioii  of  Poivcr  Work  Boats 


'iherr. 

^Deck  Houie  Side 
Tlnrallel  it  ■iJteer  cr 
ii  Ct»ttr  Aiint- 


/Trunk  - 


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Coanmt  'PJa'tt 


Oeek-P^t4. 


FIG.    7G— CONTOUR    AND    CONSTRUCTION    OF    WOODEN    DECK    HOUSES 


sometimes  diagonal  brace  logs  are 
built   into  the   house   framing. 

The  cap  is  above  the  tops  of 
window  frames  and  may  be  under 
the  house  top  beams  with  filling 
blocks  between  them,  -or  may  be  at 
the  ends  of  the  beams.  Various 
wood  house  tops  have  been  con- 
sidered under  "decks"  in   Chapter  XI. 

Long  steel  holding  down  bolts  are 
passed  from  the  upper  side  of  the 
cap  to  the  under  side  of  the  beams 
or  carlings  on  the  deck  below.  These 
rods  are  from  l^-inch  to  ?4-'nch  in 
diameter  with  nuts  over  washers  on 
their  upper  and  lower  ends.  The 
rod  spacing  is  from  six  to  eight 
feet  and  they  should  be  located 
close  to  a  heavy  stanchion  so  that 
when  tightened  up  they  will  not  cause 
a   spring   in   the   cap   or  carling. 

How  Sheathing  is  Fastened 

Deck  house  sheathing  is  fastened 
outside  and  also  usually  inside  of  the 
framing.     The   material   used   in    com- 


mercial vessels  is  usually  pine  al- 
though mahogany  or  other  hard 
woods  are  still  employed  in  yachts, 
especially  for  the  inside  sheathing. 
Formerly  the  sheathing  was  panelled, 
but  it  is  now  usually  of  tongue  and 
grooved  planks. 

The  outside  sheathing  is  from  fl- 
inch to  ^-inch  thick,  the  planks  run 
horizontally  and  the  whole  is  usually 
painted  a  light  color.  A  half  round 
molding  may  be  fitted  at  the  level  of 
the   window  sills. 

Inside  sheathing  is  panelled  in  pass- 
enger vessels  but  it  is  becoming  more 
usual  to  make  it  of  V"  chamfered 
tongue  and  groove  planks  built  in 
vertically.  The  thickness  of  inside 
sheathing  is  from  ^-inch  to  §^-inch 
and  the  finish  is  natural  wood  or 
stained.  A  "wash  board"  or  lower 
molding  plank  from  four  to  six 
inches  high  and  ^-inch  thick  ex- 
tends around  the  inside  of  deck 
house  sheathing  and  partition  bulk- 
heads    as     in     Fig.     76-d.      A     similar 


upper  molding,  notched  around  the 
beams  is  often  fitted.  Sometimes  a 
quarter  round  molding  strip  is  sub- 
stituted   for    this    upper    molding. 

Care  should  be  taken  that  the 
seams  of  inner  and  outer  sheathing 
planks  are  parallel  to  the  edges  of 
doors  and  windows.  All  sheathing 
should  be  blind  nailed  to  the  stud- 
dings  and  hammer  marks  should  not 
show. 

The  deck  overhead  in  a  deck  house 
is  sometimes  panelled  but  only  in 
saloons  of  passenger  boats.  Usually 
it  is  sufficient  to  finish  the  under  side 
of  the  house  top  planking  in  a  smooth 
and  neat  manner.  Deck  beams  are 
sometimes  boxed  in  with  light  sheath- 
ing  to    make    them    appear    massive. 

Where  considerations  of  draft 
render  it  desirable  to  eliminate  un- 
necessary structural  weight,  the  in- 
side sheathing  is  omitted  entirely  or 
is  composed  of  composition  wall 
board.  This  compressed  pulp  ma- 
terial is  from  tV-inch  to  A-inch  thick 
and  should  be  treated  so  that  it  will 
not  absorb  moisture.  It  is  obtained 
in  sheets  from  three  to  five  feet 
wide  and  should  be  carefully  fitted. 
Molding  strips  of  stained  wood,  54- 
inch  thick  by  2  to  4  inches  wide 
should  fit  over  the  joints  and  the 
intermediate        nailings.  Wallboard 

should  be  nailed  at  not  more  than 
6-inch  intervals  along  the  edges  and 
intermediate  rows  of  nails  should  be 
not  over  18  to  20  inches  apart  so  that 
buckling   will   not    ensue. 

Pilot    Houses    of    Wood 

Wooden  deck  houses  are  sometimes 
fitted  on  steel  vessels  as  in  the  case 
of  pilot  houses  or  of  light  deck 
houses  in  shallow  draft  steamers. 
Pilot  houses  of  wood  are  to  minimize 
the  effect  of  surrounding  steel  on 
the  compass  needle.  All  metal  with- 
in a  radius  of  IS  feet  from  the 
compass  should  be  non-magnetic  to 
render  the  error  in  reading  less 
marked.  Even  with  this  precaution  a 
steel  vessel  which  pursues  a  fixed 
course  for  a  considerable  period,  or 
which  lies  at  a  dock,  will  become 
polarized  by  the  earth's  magnetic  lines 
of  force,  so  that  the  vessel  itself  is 
one  large  magnet  which  will  act  upon 
the  compass  needle  just  as  two  mag- 
nets affect  each  other.  In  order  to 
overcome  this  source  of  error  in  the 
compass  reading,  compensating  mag- 
nets are  fitted  in  the  binnacle  stand 
which  carries  the  compass  and  the 
ship  is  "swung  at  her  anchorage"  or 
turned  around  from  time  to  time. 
If  the  modern  gyroscopic  compasses 
are  used,  these  troubles  are  avoided. 
Pilot  houses  are  often  made  of  steel 
regardless  of  the  above  discussion, 
for     purposes     of     strength     and     be- 


Constructing  the  Deck  House 


55 


cause  of  the  relatively  slight  in- 
crease in  error  when  the  rest  of  the 
ship  is  steel  and  when  the  com- 
pass is  properly  constructed  and  at- 
tended   to. 

Fig.  76-f  shows  the  attachment  of 
a  wooden  pilot  house  to  a  steel 
deck.  Observe  tlie  deck  plate  to 
which  the  house  sill  is  bolted  and 
also  the  firring  strips  on  the  steel 
deck  beams  to  which  the  light  deck- 
ing   inside    of    the    house    is    nailed. 

The  lower  deck  house  or  "texas" 
of  a  shallow  draft  river  vessel  is 
sometimes  attached  to  a  vertical  steel 
coaming  plate  as  in  Fig.  76-g.  Here 
the  coaming  plate  is  riveted  to  a  deck 
plate  by  a  coaming  angle  and  the 
sill  timber  is  bolted  on  an  inverted 
angle  bar  several  inches  below  the 
top  of  the  coaming  plate.  The  outer 
sheathing  should  cover  the  top  of  the 
coaming  plate  and  a  molding  strip 
be  fitted  for  sightlines  as  shown.  The 
extreme  after  end  of  the  "texas"  is 
exposed  to  constant  splashing  from 
the  stern  wheel  and  is  therefore  made 
watertight.  This  can  be  done  either 
with  two  thicknesses  of  closely  fitted 
tongue  and  groove  planking  running 
at  right  angles  to  each  other,  or  by 
making  the  bulkhead  of  light  sheet 
steel    or    galvanized    corrugated    steel. 

Steel  Houses  for  Tugs 

Deckhouses  of  steel  are  sometimes 
fitted  on  wooden  vessels  such  as 
tugs  which  navigate  rough  waters. 
The  lower  attachment  of  such  a 
house  to  the  wooden  deck  is  shown 
in  Fig.  76-h  where  the  steel  lower 
coaming  plate  is  bolted  sidewise 
through  a  heavy  sill  log.  The  lower 
coaming  angle  is  riveted  to  the 
coaming  plate  and  secured  to  the 
deck  by  bolts  with  countersunk  heads 
which  pass  vertically  through  the  sill 
log  and  deck  beams  below.  A  can- 
vas stopwater  dipped  in  thick  white 
or  red  lead  is  inserted  between  the 
coaming  angle  and  the  sill  log  to 
prevent   leakage. 

An  alternative  construction  is  given 
in  Fig.  76-k  in  which  a  steel  deck 
plate  is  fitted  on  the  beams  under  the 
deck  planks.  This  plate  is  through 
bolted  to  the  deck  beams  and  the 
lower  house  coaming  angle  is  riveted 
to  it  and  to  the  lower  coaming  plate 

Steel  houses  in  steel  vessels  (Fig. 
77-a,  b  and  c)  have  their  side  and  end 
bulkheads  composed  of: 

1.  A  lower  coaming  piate  which  is 
secured  to  the  deck  plating  or  to  a 
tie  plate  under  the  deck  planking  by 
a  lower  coaming  angle. 

2.  An  upper  coaming  plate  which 
fastens  to  the  house  top  with  an  up- 
per coaming  angle  in  one  of  the 
ways    already   described. 

3.  House     side    plating    which     fits 


between  the  upper  and  lower  coam- 
ing plates  and  is  stiffened  by  vertical 
angle  bars  bracketed  at  their  tops 
and    sometimes    at    their    bottoms. 

The  lower  coaming  plate  is  usu- 
ally %-mQ.h  to  A-inch  thick  (weigh- 
ing from  10.2  to  12.8  pounds  per 
square  foot).  Its  height  above  the 
deck  beams  is  from  9  to  12  inches, 
so  that  it  need  not  be  cut  where 
doors  are  fitted  but  the  door  sills 
rest  on  its  upper  edge.  The  lower 
coaming  angle  is  of  the  same  thick- 
ness as  the  lower  coaming  plate.  The 
vertical  flange  of  this  angle  is  deep 
enough  to  project  above  the  deck 
planking,  being  from  2}/^  to  3j4  inches 
high  and  secured  to  the  coaming 
plate  by  a  single  row  of  rivets.  The 
deck  flange  of  this  lower  coaming 
angle  is  single  riveted  to  the  deck 
or  tie  plating  and  is  from  2^  to  3 
inches  wide.  The  tie  plate  is  from 
8  to  15  inches  wide  and  weighs 
from  7.6  to  10.2  pounds  per  square 
foot. 


The  upper  coaming  plate  is  from 
7.6  to  10.2  pounds  per  square  foot 
and  from  6  to  9  inches  high.  The 
upper  coaming  angle  is  of  the  same 
thickness  and  has  flanges  from  25^2 
iiiches  by  2J^  inches  to  3  inches  by 
3  inches,  single  riveted  to  the  coam- 
ing plate  and  the  house  top.  The 
tops  of  window  and  door  frames  fit 
against  the  lower  edge  of  the  upper 
coaming    plate. 

The  intermediate  house  side  plating 
weighs  from  S.l  to  7.6  pounds  per 
square  foot  (from  J^-inch  to  A-inch 
thick)  and  is  cut  out  where  win- 
dows and  doors  are  fitted.  Some- 
times this  plating  extends  to  the 
house  top  and  no  upper  coaming 
plate  is  fitted.  The  exterior  of  the 
house  side  plating  may  be  flush  with 
butt  straps  fitted  to  the  seams  on  the 
inside  (Fig.  77-c)  or  it  may  present 
a  paneled  appearance  by  fitting  these 
butt  straps  on  the  outside  of  the 
seams  between  the  upper  and  lower 
coaming   plates    (Fig.   77-a   and   b). 


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Out»io(e  ef-Houif. 


FIG.    77— CONSTIiUCTION    DETAILS    OF    STEKL    HOUSES 


56 


The  Design  and  Construction  of  Power  Work  Boats 


Doors  are  of  the  same  material  as 
the  bulkheads  through  which  they 
afford  a  passage,  except  that  some- 
times wooden  doors  are  fitted  in  steei 
bulkheads.  Watertight  doors  are 
usually  of  steel  and  are  fitted  to 
watertight  bulkheads.  They  are  ar- 
ranged to  hinge  and  clamp  shut  with 
dogs  or  to  slide  vertically  or  horizon- 
tally. 

Fig.  78-a  is  a  hinged  watertight 
door  on  a  steel  bulkhead.  The  door 
opening  is  2  feet  2  inches  wide  by 
5  feet  6  inches  high  and  has  rounded 
corners  to  prevent  weakness  at  these 
points.  A  continuous  forged  frame 
angle  is  riveted  around  the  opening 
or  "arch"  to  make  up  for  the 
strength  lost  by  cutting  out  the  bulk- 
head plating.  This  frame  angle  bears 
against  a  rubber  gasket  on  the  door, 
the  gasket  being  secured  to  the  door 
plate  by  rabbeted  steel  strips  fas- 
tened with  composition  machine 
screws.  The  door  plate  is  stiffened 
by   an   angle   around   the    edge    or   the 


plate  may  be  "bumped"  out  as  an 
alternative.  When  closed  the  door 
is  held  tight  by  "dogs"  which  clamp 
over  bronze  wedges  on  the  door 
plate  with  handles  on  each  side  of  the 
bulkhead  as  shown.  The  bolt  about 
which  the  dogs  pivot,  passes  through 
a  bronze  bushing  and  has  a  nut  on 
one   end   to   permit   removal. 

Vertical  sliding  watertight  doors 
are  most  frequently  used  in  large 
vessels  and  may  be  operated  from  the 
deck  above  or  from  below.  They 
slide  in  cast  steel  guides  riveted  to 
the  bulkhead  on  each  side  of  the 
"arch"  and  have  wedges  on  the  door 
which  bear  against  sloped  flanges  on 
the  guide  castings  and  force  the 
door  against  the  bulkhead  when 
closed.  The  door  may  be  raised  and 
lowered  by  means  of  a  pinion  and 
rack  or  by  a  threaded  spindle  pass- 
ing through  a  fixed  nut  on  the  door. 
The  rack  shaft  or  the  spindle  are 
turned  by  an  endless  chain  on  a  sheave 


KI(J.    7S~WATi:i!   TICIIT    DOOlt.S,   All!    POUTS    AM)    DEAD    LIGHTS 


or  by  electric  motors.  Sometimes  a 
releasing  device  is  attached  so  that 
the  door  may  drop  quickly  in  case 
of  accident. 

The  hinged  watertight  door  is 
most  common  in  tugs  and  other 
commercial  power  boats. 

Interior    Doors 

Interior  doors  through  joiner  bulk- 
heads are  similar  to  those  used  in 
building  construction,  being  of  wood 
:iiid  panelled.  They  are  usually  hcav 
ier  than  doors  of  buildings  and 
should  be  carefully  fitted.  Some- 
times horizontal  sliding  doors  are 
used  where  space  is  restricted,  such 
as  in  staterooms,  but  this  type  is 
not  satisfactory  in  practice  since 
difficulty  in  opening  or  closing  arises 
if  the  door  leaves  the  guide  runners. 

Deck  house  doors  of  wood  or 
steel  sometimes  are  in  halves  so 
that  the  upper  part  may  be  opened 
for  ventilation.  The  upper  and  lower 
halves  bolt  together  and  the  lock 
is  on  the  lower  half.  A  sliding  bolt 
holds  the  upper  and  lower  halves 
of  such  doors  together.  Pilot  house 
doors  may  have  glass  fitted  in  the 
upper  half,  but  if  care  is  not  taken 
the  glass  will  be  broken  frequently. 
Wired  plate  glass  offers  a  solution  of 
this    difficulty. 

Deck  house  doors  have  their  upper 
and  lower  edges  parallel  to  the  sheer 
and  their  sides  vertical.  This  cus- 
tom renders  doors  very  expensive  un- 
less the  sheer  is  a  straight  line  when 
all   doors  are  similar. 

Occasionally  it  is  necessary  to  fit 
a  bulkhead  in  passages  for  strength 
only,  in  which  case  passage  through 
the  bulkhead  is  afforded  by  an  open 
"arch"  re-enforced  by  a  bounding 
angle   and   the   door  is   omitted. 

Openings     in    the  sides     of     the    hull 

are    called    "ports"  and    are    employed 

for     loading     cargo  or     for     furnishing 

light  and  air  to  the  living  spaces. 

Cargo  ports  are  not  fitted  in  wood- 
en vessels  and  should  be  as  small 
as  possible  in  steel  ones,  that  the 
hull  strength  may  not  be  seriously 
reduced.  Coastwise  vessels  with  "well" 
decks  have  large  swinging  ports  at  the 
sides  of  the  wells.  These  are  not  com- 
mon to  power  vessels  and  will  not  be 
studied. 

Small  side  ports  often  also  serve 
as  doors  to  the  upper  between  decks 
in  large  vessels  and  are  in  halves 
with  a  deadlight  in  the  upper  por- 
tion. They  are  held  watertight  by 
strongbacks  or  by  dogs  around  tlie 
edges    and    a    gasket    is    fitted    on     the 


Construcliiig  the  Deck  House 


57 


rim  which  bears  against  the  angle 
framing  arch.  This  type  is  sekloni 
employed  in  power  boat  construction. 

Construction   of  Air  Ports 

Air  ports  (Fig.  78-1))  consist  of 
a  circular  glass  plate  in  a  metal 
frame  which  is  hinged  to  a  casting 
riveted  or  bolted  to  the  hull.  The 
glass  is  from  .>^-inch  to  J^-inch 
thick,  depending  upon  the  diameter. 
The  size  of  an  airport  is  expressed 
by  the  clear  diameter  of  the  glass 
and  ranges  from  6  inches  in  small 
boats  to   18   inches  in  large  vessels. 

The  rim  in  which  the  glass  is  fixed 
is  usually  of  polished  brass  or  com- 
position metal,  although  galvanized 
cast  steel  is  sometimes  used.  The 
glass  is  secured  to  the  rim  by  a 
circular  brass  ring  of  quarter  round 
cross  section  which  is  held  in  place 
by  small  machine  screws.  Cement  is 
usually  introduced  between  the  glass 
and  the  rim  to  prevent  leakage.  Some- 
times a  cast  metal  cover  or  "dead- 
light" is  hinged  over  the  glass  rim 
on  the  inside  of  the  vessel.  This 
is  usually  hinged  up  and  hooked  to 
the  deck  overhead.  Its  use  is  to 
close  the  port  hole  in  case  the  glass 
becoiTies  broken.  A  rubber  gasket  is 
packed  into  a  groove  around  the  edge 
of  the  deadlight  cover  and  a  similar 
gasket  is  on  the  frame  casting  which 
is  riveted  to  the  hull. 

Circular  ridges  on  the  glass  rim 
bear  on  these  gaskets  when  the  port 
is  closed  and  when  the  cover  is 
down  and  prevent  the  entrance  of 
water  into  the  vessel.  Three  hinged 
eyebolts  provided  with  butterfly  nuts 
are  equally  spaced  around  the  edge 
of  the  port  and  the  cover  and  swing 
into  lugs  on  the  rim  of  these.  The 
ports  are  held  tight  against  the  hull 
by  screwing  down  on  the  nuts.  A 
gasket  is  fitted  between  the  airport 
frame  and  the  hull  on  the  outside, 
while  a  ring  over  this  gasket  fits 
securely  to  the  frame.  The  frame 
casting  passes  from  the  inside  of 
the  inner  sheathing  to  the  outside  of 
the  hull  planking  or  plating.  Usually 
a  square  wooden  frame  surrounds  the 
airports  on  the  inside  of  the  hull 
and  in  large  wooden  vessels  this 
frame  should  be  bevelled  to  afford 
maximum  light  diffusion.  This  is 
because  of  the  excessive  thickness  of 
the   hull. 

Air  ports  should  be  spaced  midway 
between  the  frames  which  should  not 
be  cut  in  fitting  the  ports.  Care 
should  be  taken  not  to  locate  air 
ports     in     the     hull     closer     than     two 


and  preferably  three  frame  spaces 
apart. 

Stock  air  ports  are  carried  by  most 
ship  chandlers  and  can  be  selected  from 
their  catalogs. 

Fixed  ports  or  "side  lights"  admit 
light  only  to  spaces  in  the  hull  which 
are  near  the  water  line  or  are  placed 
in  steel  doors  of  deck  houses.  The 
circular  glass  is  in  a  watertight 
frame  of  bronze  which  is  riveted  or 
bolted  to  the  hull  and  does  not  hinge 
open. 

Air  ports  and  fixed  ports  near  the 
hawse  pipes  are  protected  by  steel 
bars  or  as  will  be  studied  under 
"anchor   handling." 

Wire    Glass  for   Windozvs 

Windows  of  the  drop  or  hinged 
type  are  commonly  fitted  in  deck 
houses.  Their  advantage  is  in  the 
increased  light  and  ventilation  which 
they  afford,  although  they  are  more 
liable      to      breakage      in      rough      seas. 


This  danger  was  formerly  reduced 
by  fitting  wooden  storm  shutters  out- 
side of  the  windows.  The  shutters 
could  be  taken  down  and  stowed 
away.  Since  the  introduction  of 
"wired  plate  glass,"  shutters  are  not 
needed  if  the  panes  are  of  this  ma- 
terial. The  glass  is  poured  with  a 
woven  wire  mesh  in  it,  and  acts 
in  the  same  way  as  re-enforced  con- 
crete. It  will  shatter  under  a  direct 
blow  but  does  not  fall  out.  Pilot 
house  doors  should  be  fitted  with  wired 
glass   in  all   cases. 

Drop  windows  when  open,  fit  into 
a  pocket  between  the  inner  and  outer 
house  sheathing.  A  recessed  grip 
in  the  top  of  the  sash  should  pro- 
ject above  the  sill  so  the  window  can 
be  raised.  The  sill  may  form  a 
hinged  cover  over  the  window  pocket, 
to  present  a  pleasing  appearance. 
The  pocket  is  lined  with  sheet  cop- 
per or  galvanized  sheet  iron  with  a 
drain    to    the    outer    deck.      The     sash 


FIG.   79— CONSTIiCCTION   OF   ni.N(iKI)   Wl.NllDWS   ANU   SKYI.KIIITS 


58 


The  Design  and  Construction  of  Pozver  Work  Boats 


C.   WASHINGTON  COLYER,  HOCKAWAY  BEACH   EXCURSION   BOAT 
This  craft  powered  with  a  6-cyl.,   7^   x  9"   Automatic,   carries   200   passengers  and   is   operated   by   a   captain 

and  two  hands 


slides  in  a  groove  in  the  sides  of  the 
frame  and  the  bottom  pushes  out 
over  a  ridge.  (Fig.  79-a).  Pilot 
house  windows  sometimes  slide  on 
vertical  brass  rods  (Fig.  79-b).  Win- 
dows with  curved  panes  at  house 
corners  are  sometimes  installed,  but 
should  be  avoided  if  possible  because 
of  the  cost  of  the  special  panes  and 
sash. 

Hinged  windows  (Fig.  79-c)  have 
the  upper  part  of  the  .=ash  in  two 
sections  hinged  together.  There  is 
a  deep  channel  at  the  top  of  the 
frame  with  clearance  enough  for  vhe 
sash  to  raise  over  the  ridge  on  the 
sill  before  hinging  open.  A  hook 
on  the  house  beams  keeps  the  win- 
dow open.  Hinged  windows  are 
mostly  fitted  in  the  bunk  cabins  of 
small  vessels  or  in  the  after  ena  of 
pilot  houses  which  are  raised  above 
the  deck  house  enough  to  permit  the 
helmsman    to    see    astern. 

Skylights  of  wood  (Fig.  79-d)  or 
steel     (Fig.     79-e)     usually     hinge     up 


and  may  be  opened  or  closed  from 
within  by  means  of  a  lifting  gear. 
The  covers  are  hinged  at  the  center 
and    the    frames    must    be    watertight. 

How    Skylights    Are    I'ittcd 

Wooden  skylights  have  a  wooden 
coaming  bolted  to  the  carlings  and 
end  beams  of  the  skylight  opening. 
Engine  room  skylights  should  be 
portable  to  permit  removing  machin- 
ery for  shop  repairs  or  renewal. 
The  gabled  skylight  ends  are  con- 
nected at  the  tops  by  a  heavy  rwlge 
timber  to  which  the  hinges  are 
screwed.  A  drainage  groove  fits  all 
around  the  edge  of  the  sashes  to 
prevent  drip  into  the  cabin  below. 
This  groove  drains  to  the  deck  at  the 
ends  of  ridge  timber  and  at  the 
sides  of  the  sashes.  Unless  the 
light  panes  are  of  wire  glass  it  is 
necesary  to  fit  a  metal  grid  over 
them  for  protection  againt  breakage 
by  falling  objects.  A  canvas  cover 
or     "tarpaulin"     fits     completely     over 


MANHATTAN   WITH   A    DECK   LOAD 

Another   Rocliaway   Beach  excursion   boat   with   same   power   and   capacity   as    Coli/er 


the  skylight  and  is  lashed  to  the 
coaming    in    heavy    weather. 

Steel  skylights  (Fig.  79-e)  usually 
have  circular  ports  in  the  sash.  The 
steel  coaming  is  riveted  to  a  plate 
top  which  is  cut  out  in  way  of  the 
hinged  sashes,  the  opening  being  sur- 
rounded by  an  angle  bar.  The  cages 
of  the  sash  are  flanged  downward 
to  minimize  leakage  and  a  rubber 
strip  or  "gasket"  extends  around  the 
edges.  Light  metal  strips  screwed 
to  the  sash  secure  the  gasket.  Stiff- 
ening angles  or  tee  bars  re-enforce 
the  coaming  and  tops  of  the  sky- 
lights. The  coaming  is  riveted  to  an 
angle  bar  and  is  clipped  to  the  ends 
of  deck  beams  v.'hich  have  been  cut. 
A  margin  plate  surrounds  the  sky- 
light opening  and  is  riveted  to  ttie 
beams  and  the  coaming  angle.  In 
small  skylights  through  which  it  is 
not  necessary  to  remove  machinery 
or  fittings,  the  deck  beams  extend 
across  the  opening  to  maintain  the 
necessary    strength    of    the    deck. 

Skylight  lifting  gear  (Fig.  79-e) 
may  be  of  several  diflFerent  types  but 
a  usual  one  consists  of  a  vertical 
shaft  having  a  handwheei  which  can 
be  turned  from  within  the  cabin. 
One  or  more  bearings  support  this 
shaft  and  its  length  varies  according 
to  the  point  from  which  the  sky- 
light is  desired  to  be  opened.  A 
worm  at  the  upper  end  of  this  ver- 
tical shaft  actuates  a  worm  wheel 
keyed  to  a  horizontal  shaft.  The 
worm  and  wormwheel  may  or  may 
not  be  enclosed  in  a  casing   (Fig.  79-e). 

The  horizontal  shaft  has  one  or 
more  levers  keyed  to  it  at  one  end 
and  pinned  to  the  lower  end  of  a 
corresponding  number  of  links  as 
shown.  The  upper  ends  of  the  links 
are  pinned  to  bearings  on  the  sky- 
light shutters  so  that  rotation  of  the 
levers  by  means  of  the  worm,  worm- 
wheel  and  horizontal  shaft,  will  raise 
or  lower  the  skylight  shutters.  The 
wormwheel  acts  as  a  lock  on  the 
worm  for  any  amount  of  opening  of 
the   skylight. 

Some  skylights  have  a  slotted 
quadrant  bar  pinned  to  the  shutter 
as  in  (Fig.  79-d).  The  slots  in  the 
ciuadrant  engage  a  pin  on  the  sky- 
light coaming  and  the  shutter  is 
lifted  from  the  deck  above  to  the 
renuired    amount     of    opening. 

Deck  lights  (Fig.  78-c  and  d)  are 
fitted  over  compartments  where  ordi- 
nary airports,  sidelights  or  skylights 
cannot  be  provided.  They  may  have 
a  cast  bronze  frame  in  which  the 
circular  glass  is  cemented  watertight 
(Fig.  78-c),  the  frame  being  screwed 
to  the  deck  planks  or  plating.  A 
less  desirable  type  has  a  thick  prism 
of  rectangular  glass  with  beveled 
edges  in  thick  white  lead  between 
deck  planks    (Fig.  78-d). 


CHAPTER  XIII 

Companions — Hatches — Rails — Awnings 


GOMPANIONS  are  openings  in 
the  deck  which  afford  access 
to  the  compartments  below 
or  above  it.  They  may  be  in 
the  sides  of  the  deck-house  or  may  con- 
sist of  a  hut-like  hood  over  a  hatchway 
having   a   ladder   leading   downward. 

Fig.  80-a  is  a  sliding  companion 
hatch  of  wood.  It  consists  of  a  small 
house  built  upon  an  opening  in  the 
deck.  A  carling  at  each  side  joins 
the  deck  beams  at  the  ends  of  the 
hatch  and  the  intermediate  beams 
which  were  cut  are  notched  into  the 
carlings.  A  coaming  is  bolted  all 
around  the  hatch  to  the  deck  beams 
and  carlings.  The  front  of  the  com- 
panion has  double  doors  which  vary 
in  height  from  30  inches  to  6  feet  6 
inches.  If  these  doors  do  not  afford 
full  headroom,  the  top  of  the  com- 
panion slides  back  as  shown  to  per- 
mit  entrance. 

The  sliding  top  may  slope  straight 
back,  traveling  on  girders  as  shown 
or  it  may  be  rounded  as  in  Fig.  80-b. 
The  minimum  width  of  deck  opening 
should  be  30  inches  and  the  length 
varies  according  to  the  slope  of  the 
ladder  so  that  the  head  of  an  aver- 
age man  would  not  strike  the  deck  of 
the  opening  in   coming  up. 

Companion  Slides 

Deck  houses  and  trunks  of  small 
vessels  where  the  height  above  the 
coammg  or  sill  is  not  sufficient  to 
permit  the  fitting  of  doors  which  are 
of  full  headroom  height  (6  feet  6 
inches  above  the  deck),  have  a  com- 
panion slide  or  hinged  hatch  over  the 
low  doors  (Fig.  81-a  and  b).  The 
slide  is  the  same,  as  for  companion 
hatches  and  has  brass  metal  strips 
fastened  to  wooden  guide  pieces  with 
countersunk  screws  (Fig.  81-b).  The 
door  closes  against  the  front  of  the 
sliding  top  and  is  usually  secured  by 
a  hasp  and  padlock.  If  the  hatch  is 
on  a  cambered  deck  and  slides  athwart- 
ship,  drain  holes  are  cut  in  the 
slide  strips  as  shown.  If  the  com- 
panion top  is  hinged,  the  construction 
is  the  same  except  that  the  slides  are 
omitted  and  hinges  are  fitted  to  the 
cover  at  the  side  away  from  the  door. 
It  is  also  desirable  to  install  hinged 
rods    at    the    sides    of    the   hinged    cover 


so  that  it  may  be  opened  to  a  degree 
affording  headroom  without  throwing 
it  completely  back  upon  the  deck. 
Companions  of  this  type  are  difficult 
to  screen  properly  and  should  be 
avoided   if   possible. 

Fig.  80-b  is  a  full  height  steel  com- 
panion hatch  with  deadlights  in  the 
sides.  The  coaming  plate  and  con- 
nections at  the  deck  are  the  same  as 
for  deck  houses  and  a  continuous 
corner  angle  bar  is  riveted  to  the 
sides,     front     and     back.       The     steel 


door  closes  against  this  angle  at  the 
top  and  sides  while  a  reversed  angle 
at  the  top  of  the  coaming  plate  forms 
a  sill.  The  side  and  back  plates  to- 
gether with  the  door  are  of  from  S.l 
to  10.2  pound  plating  (%  to  %  inch 
thick)  with  single  riveted  "equal" 
angle  bars  and  stiffeners  of  the  same 
thickness. 

Companion  doors  may  be  single, 
double  or  divided.  The  latter  two 
types  are  as  in  Fig.  81-c  and  d. 
They   are   resorted    to   where   the   pas- 


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Lon^rtiidinol 


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ib) 


L    " 


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FIG.  80— WOOD  AND  STEEL  COMPANIONS 


59 


60 


The  Design  and  Construction  of  Pozver  Work  Boats 


^ra/r:  Aa/e 


^Cem^nion  ill  tie y        ■. 


T"^^ 


lar^au/tfj^ 


<k 


Lej 


3ech 


iVooden    Match. 
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Pack  "Beam. 


KIG.    81— np:TAIL    CONSTliUCTlON    OK 

sage  into  which  they  swing  open  is 
restricted.  The  hinges  and  locks 
should  be  extra  heavy  and  arrange- 
ments should  be  made  to  hold  the 
doors  open  by  brass  hooks  or  by 
spring  catches.  Rubber  topped  buf- 
fers should  be  on  all  doors  which 
open  against  interior  or  exterior 
joiner  work  having  a   fine   finish. 

The  deck  immediately  in  front  of 
companion  doors  is  subjected  to 
severe  wear  so  that  treads  of  hard- 
wood strips  are  fastened  to  the  decks 
at  this  point.  Sometimes  cast  brass 
or  iron  plates  which  are  roughened 
by  a  pattern  or  which  have  a  cement 
or  lead  filling  in  grooves,  are  used  in 
the   deck   in    front   of   doors. 

liow  Hatches  Arc  Classified 

Hatches  may  be  roughly  classed  as 
watertight,  non-watertight,  flush  or 
raised.  Watertight  hatches  are  fitted 
over  all  compartments  opening  onto 
decks    exposed   to   the   weather. 

Wooden  hatches  are  difficult  to 
keep   tight.     They  consist   of  a  coaiu- 


COMP.UMO.N    SLIDCS    AND    IIATCIIKS 

ing  bolted  to  the  carlings  and  beams 
around  the  deck  opening.  This  coam- 
ing has  a  rabbet  on  its  upper  edge 
and  the  hatch  cover  fits  securely  into 
i;.  If  the  hatch  is  small  the  top  may 
be  in  one  piece,  usually  rectangular, 
composed  of  tongue  and  grooved 
planks  with  a  rabbeted  frame  and 
short  beams.  Hooks  on  the  coaming 
engage  eyes  on  the  cover  frame  and 
clamp  the  hatch  closed.  Sometimes 
hinged  hasps  on  the  cover  fit  over 
staples  on  the  coaming,  and  pins 
through  the  staple  hold  the  cover 
down.  If  the  hatch  is  hinged,  a  pad- 
lock on  one  staple  may  be  used  and 
the  hooks  also  be  fitted  at  the  sides. 
(Fig.   81-e.) 

Large  wooden  watertight  hatches 
have  sectional  covers  on  portable 
beams  resting  in  the  notched  and 
rabbeted  upper  coaming  timber.  A 
heavy  canvas  tarpaulin  is  stretched 
tightly  over  the  closed  hatch  by 
means  of  an  iron  bar  which  is  wedged 
into  metal  lugs  on  the  coaming.  (Fig 
81-f.) 


Watertight  steel  hatches  when  small 
are  called  "manholes"  or  "scuttles" 
and  may  open  into  tank  compart- 
ments below  decks  as  well  as  to  the 
weather.  Manholes  to  tanks  which 
are  seldom  entered  should  be  bolted 
closed  as  in  Fig.  82-a.  The  opening 
should  not  be  less  than  11  inches  wide 
by  IS  inches  long  with  circular  ends. 
A  forged  channel  or  double  angle 
ring  encloses  the  opening,  the  cover 
plate  bolting  on  the  upper  flange  as 
shown.  A  gasket  of  hemp  or  canvas 
fits  between  the  cover  and  the  coam- 
ing ring.  The  tank,  bulkhead  or  deck 
plating  which  has  been  cut  at  the 
luanhole,  has  a  re-enforcing  plate  or 
"doublcr"  riveted  all  around  the  open- 
ing to  compensate  for  the  lost 
strength. 

Manholes  of  Various  Types 

Manholes  fitted  with  "strongbacks" 
arc  common  to  tank  compartments. 
The  elliptical  manhole  plate  is  in  two 
thicknesses,  the  upper  of  which  is 
rarrov<er  than  the  lower.  The  plates 
are  riveted  together  and  a  gasket  is 
fitted  on  the  shoulder  as  shown  in 
Fig.  82-e.  Two  shoulder  bolts  are 
riveted  through  the  cover  plate  and 
"strongback"  bars  fit  over  the  screwed 
er.ds  of  these  bolts,  extending  across 
ihc  narrower  dimension  of  the  man- 
hole. Nuts  over  washers  tighten  the 
cover  against  a  flanged   manhole   ring. 

Hinged  manholes  fitted  with  "dogs" 
are  as  shown  in  Fig.  82-c.  They  may 
be  square,  round  or  elliptical  and  have 
a  number  of  forged  lugs  which  engage 
hinged  bolts  with  wing  nuts  around 
tlicir  edges.  The  hinges  have  an  oval 
slot  on  the  pin  to  permit  of  tighten- 
ing   the    cover. 

This  type  of  fastening  is  employed 
for  steel  watertight  or  oiltight 
hatches  with  hinged  covers.  A  plate 
coaming  from  9  to  48  inches  high 
surrounds  the  hatch  opening  and  has 
a  coaming  angle  at  the  deck.  If  the 
coaming  height  exceeds  20  inches  it 
is  necessary  to  stiffen  the  plate  with 
brackets  and  angle  clips.  A  rubber 
gasket  at  the  upper  edge  of  the  coam- 
ing plate  is  clamped  thereto  by  an 
angle  or  by  a  flat  iron  bar.  Cast  or 
forged  steel  lugs  riveted  to  the  coam- 
ing, attach  the  hinges  and  the  ring 
bolts. 

If  the  hatch  is  more  than  24  inches 
square,  the  cover  plate  should  be 
strengthened  by  an  angle  around  the 
edge.  Hatches  smaller  than  this 
usually  have  a  flat  bar  around  the 
edge  of  the  cover  for  strength. 
Hatches  more  than  48  inches  square 
should  have  stiffeners  of  angles  or 
bulb  angles  across  the  cover  at  inter- 
vals of  24  inches. 

Deck  scuttles  are  of  cast  steel  or 
composition    metal,    not    less    than    18 


Companions — Hatches — Rails — Aivnings 


61 


nor  more  than  24  inches  in  diameter. 
They  consist  of  a  flush  ring  casting, 
bolted  or  riveted  to  the  deck  planking 
or  plating  and  having  a  depressed 
circular  ridge  on  which  a  rubber 
gasket  in  the  cover  bears.  The  cover 
varies  from  ^  lo  %  inch  in  thick- 
ness, is  roughened  on  the  upper  sur- 
face and  has  two  hinged  ring  bolts 
which  lie  flush  in  depressions  and  by 
means  of  which  the  cover  may  be 
lifted.  The  cover  is  tightened  against 
the  ring  casting  on  the  deck  by  means 
of  six  bolts  with  heads  resembling 
horizontal  cams,  or  else  by  a  central 
bolt  which  screws  into  a  bossing  on 
a  hinged  strongback  under  the  scuttle. 
A  special  wrench  is  provided  to 
tighten  the  scuttle  fastening  bolts. 
When  the  cover  is  removed  a  cast 
iron  grating  fits  into  the  opening  and 
affords  ventilation.  This  grating  may 
stow  in  three  clips  on  a  bulkhead 
near  the  scuttle  or  may  rest  in  de- 
pressed lugs  under  the  cover  when 
the   scuttle   is   closed. 

Steel  cargo  hatches  usually  have 
wooden  covers  which  rest  on  portable 
beams  in  the  hatch  opening.  A 
tarpaulin  is  stretched  over  the  top  of 
the  hatch  in  the  manner  described  for 
wooden   hatches. 

Ladders  and  stairways  may  be  of 
metal  or  of  wood  and  are  vertical  or 
inclined.  Inclined  ladders  should  not 
extend  athwartships  in  vessels  for 
rough  water  service,  unless  this  ar- 
rangement cannot  be  avoided.  This 
is  because  of  the  danger  of  falling 
down  them  when  the  vessel  is  rolling. 
In  passengers'  living  spaces  stairways 
are  usually  built  with  a  slope  of  45 
degrees  and  with  good  wide  treads 
and  ornamental  railings.  These  some- 
times turn  from  two  athwartship  sec- 
tions to  a  "grand  stairway"  opening 
in  the  saloon.  Curved  stairways  are 
not  recommended  for  use  on  vessels, 
it  being  better  to  change  the  direc- 
tion of  the  stairs  by  introducing  a 
landing. 

All  ladders  are  composed  of  two 
side  pieces  which  are  parallel  and 
fastened  at  the  top  and  bottom  ends 
to  the  decks.  Horizontal  rungs  or 
"risers"  are  fitted  between  the  treads 
pieces  and  spaced  about  9  inches 
apart  in  vertical  direction.  Sometimes 
"risers"  are  fitted  between  the  treads 
to  close  the  openings  between  them. 
Sloping  ladders  have  hand  rails  of 
ornamental  wood  or  of  plain  iron  or 
brass  pipe. 

Fig.  83-a  is  a  typical  wooden  slop- 
ing ladder  of  ash  or  oak.  Angle  iron 
clips  are  bolted  to  the  sides  and  to 
the  deck  below  as  well  as  to  the 
hatch  coaming  at  the  top  of  the 
ladder.  A  sheet  brass  covering  is 
tacked  over  the  door  sill  at  the  top 
of   the   ladder   and    the    treads   have   a 


lb) 
Watertight 
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KIU.    82— WATERTIGHT    HATCHES    AND    MANHOLES 


protective  covering  of  rubber,  linoleum 
or  of  brass  castings  with  lead  or 
cement  filling  in  grooves  thereon. 
The  front  edges  of  the  treads  have 
sheet  brass  strips  to  reduce  the  wear. 
If  risers  are  installed  they  are  pro- 
tected by  polished  sheet  brass  "kick 
plates"  neatly  tacked  on.  The  hand 
rail  is  fitted  to  cast  or  forged  sockets 
on  the  outside  of  the  side  pieces. 
The  treads  should  be  at  least  6  inches 
wide. 

Engine  Room  Ladders 
Steel  ladders  may  be  similar  in  con- 
struction and  are  generally  fitted  in 
the  engine  rooms.  The  side  strips  are 
from  14  to  f^  inch  thick  and  at  least 
4  inches  wide.  The  treads  are  cast 
iron  with  ribbed  or  roughened  top 
and  bolted  to  the  sides  by  angle  iron 
clips.  "Subway"  or  similar  gratings 
form  an  excellent  tread  for  such  lad- 
ders. No  risers  are  fitted  and  the 
rails   are  always   of  metal. 

Vertical    wooden    ladders    have    the 
same  construction  as  that  in  Fig.  83-a 


except  that  the  risers  are  omitted. 
Sometimes  a  strip  of  canvas  is  lashed 
under  open  ladders  to  close  the  open- 
ings between  treads,  particularly  in 
side  ladders  which  lead  from  the  deck 
to  the  water.  Such  ladders  are  sup- 
ported by  forged  arms  from  sockets 
on  the  side  of  the  vessel  and  have 
wooden  gratings  at  the  top  and  bot- 
tom. They  are  arranged  to  hoist  up 
by  a  block  and  tackle  on  a  small 
davit  and  to  be  removed  and  stowed 
in  the  hold  during  the  voyage.  In- 
stead of  a  pipe  rail  a  rope  is  led 
through  forged  stanchions  around  the 
gratings  and  down  the  sides  of  the 
ladder. 

Vertical  steel  ladders  to  holds  and 
compartments  entered  only  at  inter- 
vals, are  composed  of  two  flat  bar 
strips  with  round  or  square  bars  for 
rungs.  These  rungs  are  riveted  into 
the  side  bars.  Sometimes  the  rungs 
are  forged  to  a  U  shape  with  flattened 
ends  which  rivet  to  the  bulkhead 
plating.      Such    rungs    are    at    least    3 


62 


The  Design  and  Construction  of  Poiver  Work  Boats 


iktiterCoifBrtii 

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FIC.    83— COXSTKUCTION    DRTAILS    OP    LADDKHS    A.ND    HAILS 


inches  clear  of  the  bulkhead.  Again 
the  bar  rungs  may  rivet  through  two 
of  the  vertical  bars  which  stiffen  the 
bulkhead  and  also  serve  as  sides  for 
the   ladder. 

On  a  non-watertight  steel  bulkhead 
forming  a  chain  locker  partition  or  a 
swash  bulkhead  in  a  deep  tank,  semi- 
circular holes  may  be  cut  12  inches 
apart  horizontally  and  9  inches  ver- 
tically to  form  a  ladder.  These  holes 
should  be  at  least  4  inches  wide  to 
fit  the  foot  of  an  average  man. 

Ladders  are  fitted  on  masts  and  in 
ventilators  or  trunks  between  decks 
to  form  emergency  exits.  Where  a 
ladder  without  side  rails  or  a  vertical 
ladder  has  an  open  passage  or  a 
bulkhead  at  the  top,  grab  rails  should 
be  fitted  above  the  ladder  (Fig.  83-b), 
or  the  rail  should  extend  above  the 
top  of  the  ladder  so  that  a  person 
may  stand  erect  when  coming  up  or 
going   down. 

It  is  often  necessary  to  hinge  lad- 
ders at  their  tops  in  order  to  lift  them 


out  of  the  way.  Means  should  be 
provided  for  hooking  the  lower  ends 
of  such  ladders  to  the  deck  above 
when  hinged  up.  The  width  of  lad- 
ders constantly  used  should  not  be 
less  than  27  and  preferably  30  inches. 
Ladders  occasionally  used  may  be  as 
narrow  as    10   or    12   inches. 

Rope  ladders  with  wooden  rungs 
are  called  "Jacobs  ladders"  and  are 
used  for  getting  into  small  boats  be- 
side  the  vessels. 

Rails  and   Their  Construction 

Rails  should  be  fitted  around  the 
edges  of  all  decks,  around  all  open- 
ings in  the  deck  except  at  the  point 
of  access,  at  the  margins  of  all  cabin 
tops  or  house  tops  which  are  fre- 
quented by  persons.  Grab  rods  are 
fitted  at  the  sides  of  trunk  cabins, 
around  the  front  of  pilot  houses,  in 
passageways    and    at    tops    of    ladders. 

Open  rails  may  be  of  metal  or 
wood  (Fig.  83-c  to  f).  Closed  rails 
or    bulwarks    of    metal    or    wood    are 


sliown  in  Fig.  83-g  to  1.  Fig.  83-c  is 
a  rail  of  standard  pipe  (galvanized). 
It  consists  of  1^-inch  stanchions 
spaced  from  3  feet  6  inches  t6  4  feet 
apart  having  standard  flanges  screwed 
to  their  lower  ends.  These  flanges 
are  screwed  or  bolted  to  the  deck 
planks  or  plating.  If  such  rails  are 
fastened  to  the  upper  edge  of  a  sheer 
strakc,  it  is  necessary  to  weld  the 
lower  end  of  the  pipe  to  a  forged 
palm  as  in  Fig.  83-d.  The  pipe  rails 
arc  from  2  feet  6  inches  to  3  feet 
6  inches  above  the  deck,  and  there 
may  be  two  or  three  of  them.  The 
top  rail  is  usually  from  1  to  1^-inch 
pipe  screwed  to  the  stanchions  by  a 
standard  "T."  Where  the  rail  turns 
at  right  angles  a  sight  outlet  "L"  or 
"T"  may  be  fitted. 

The  intermediate  rails  may  be  the 
same  size  as  the  top  rail  and  the 
stanchions,  but  are  usually  from  J4 
to  1  inch  in  diameter.  Their  connec- 
tions to  the  stanchions  are  by  crosses. 
Side   outlet   "T's"    are   fitted    at   turns. 

Forged  or  cast  rail  stanchions  may 
replace  those  of  ordinary  pipe  (Fig. 
83-d),  the  sizes  and  connections  being 
as  shown.  The  rails  in  this  case 
should  also  be  of  standard  galvanized 
pipe.  Sometimes  the  pipe  rails  are 
replaced  by  a  single  wire  rope  or  "life 
line"  passed  through  the  forged 
stanchions.  Occasionally  in  passenger 
vessels  the  upper  rail  is  of  wood  on 
metal    stanchions    as    shown. 

Metal  grab  rails  (Fig.  83-m)  have 
small  forged  or  cast  stanchions 
screwed  or  bolted  to  the  sides  or  top 
of  deck  houses.  Wooden  grab  rails 
are  shown   in   Fig.  83-o  and  p. 

Wooden  rails  (Fig.  83-e  and  f) 
have  plain  or  ornamental  stanchions 
supporting  a  top  rail  and  having 
metal  clips  screwed  to  the  deck.  The 
sides  are  of  light  planks  or  rope 
netting. 

"Bulwarks"  or  rails  solidly  enclosed 
except  for  deck  drainage  openings, 
are  fitted  on  tugs  and  the  lower  decks 
of  cargo  and  passenger  vessels.  They 
tend  to  prevent  waves  from  washing 
over  the  deck  but  are  not  desirable  if 
heavy  seas  are  encountered,  since  they 
trap  the  water  and  make  it  difficult 
for  the  vessel  to  free  itself  of  seas 
which   have   been   shipped. 

Metal  bulwarks  have  plating  from 
10.2  to  25  pounds  (Fig.  83-g,  h  and 
k)  which  is  riveted  to  the  upper  edge 
of  the  sheer  strake.  A  rail  of  channel 
or  bulb  angle  is  riveted  at  the  top  of 
the  bulwark  plating  and  stanchions  of 
forged  round  or  structural  steel  sup- 
port both  the  bulwark  and  rail  as 
shown.  Wooden  bulwark  rails  are 
fitted  on  passenger  vessels  and  tugs. 
In  the  former  case  the  rail  is  of  2  x 
4-inch  or  3  x  6-inch  hardwood,  bolted 
to  an  angle  (Fig.  83-k),  the  bolt  heads 


Companions — Hatches — Rails — Awnings 


63 


being  countersunk  and  the  holes 
pkigged  with  wood.  Tug  rails  arc  of 
oak  4  X  8-inch   to  4  x  16-inch. 

The  height  of  bulwarks  in  tugs  is 
18  to  24  inches  above  the  deck.  In 
passenger  vessels  the  height  corre- 
sponds to  that  of  open  rails. 

Wooden  bulwarks  (Fig.  83-1  and 
n)  have  stanchions  formed  by  ex- 
tending the  upper  ends  of  frames 
through  the  deck.  The  rails  are  of 
the  same  height  as  those  on  steel 
bulwarks.  Small  power  tugs  have 
low  rails  of  a  single  log,  tapered  as 
shown  and  with  a  rail  on  top. 
"Scuppers"  or  drainage  ports  are  cut 
at    intervals    in    wooden    bulwarks. 

Azvring    Stanchions    and    Fittings 

Awnings  of  canvas  are  fitted  over 
open  deck  spaces  for  shelter  from  the 
sun.  They  may  be  stretched  over  a 
pipe  frame  and  lashed  at  the  edges; 
or,  in  larger  vessels,  may  have  a 
wooden  ride  bar  and  spreaders  (Fig. 
84-a).  The  canvas  is  white  or  khaki 
colored  and  of  No.  4  or  No.  6  weight. 
Small  boats  have  awnings  rolling  over 
a  rounded  pipe  frame  or  of  the  "auto- 
mobile"   top    type    which    folds    down. 

Vessels  operating  in  warm  climates 
may  have  double  awnings  with  an  air 
space  between  and  the  edges  of  the 
canvas  may  overhang  the  ship's   sides. 

It  is  conventional  to  install  a  canvas 
"eyebrow"  over  the  windows  at  the 
front  of  pilot  houses  (Fig.  84-b). 
This  is  painted  green  underneath  but 
does  not  afford  real  protection  from 
the  glare  of  the  sun  which  is  re- 
flected upward  from  the  water  to  the 
eyes  of  the  helmsman.  The  eyebrow 
serves  to  keep  rain  oflf  the  pilot  house 
windows  to  an  extent  but  is  not  really 
needed. 

Canvas  "weather  clothes"  lashed  to 
the  rails  at  the  front  and  sides  of  the 
bridge  protect  the  occupants  from  the 
wind.     They  sometimes  extend  to  the 


FIG.    84— AVVNI.NG    STANCHIONS    AND    FITTINGS 


level  of  the  eye  (about  4  feet  9  inches 
above   the   deck). 
Awnings  and  weather  clothes  should 


always  be  fitted  on  the  bridge,  even 
though  not  installed  elsewhere  on 
the  vessel. 


64 


The  Design   and  Construction  of  Power    Work   Boats 


o  c 


CHAPTER  XIV 

Masts — Davits — Wmclies — Wmcllasses 


XN  MOST  commercial  power 
boats  the  sole  use  of  masts 
and  rigging  is  for  cargo  hoist- 
ing and  for  signaling  either 
liy  flags  or  by  radio  telegraphy,  com- 
monly known  as  "wireless."  Vessels 
rigged  to  carry  sails  and  fitted  with 
engines  for  propelling  them  in  calms 
or  to  assist  the  sails  in  a  light  breeze, 
are  not  properly  "power  boats"  and  will 
not  be  considered  in  detail  here.  The 
rigging  is  complicated  and  caries  con- 
siderably according  to  the  method  of 
fitting  the  sails.  In  general  the  sails 
are  carried  by  from  one  tO'  four  masts 
in  vessels  which  are  "square  rigged" 
and  from  one  to  seven  masts  on  "fore 
and  aft"  or  "schooner"  rigged  ves- 
sels. 

The  maats  are  named  up  to  four 
and  beginning  at  the  forward  one  as 
"fore,"  "majn,"  "mjzzen"  and  "jig- 
ger" or  "jury."  So,  if  there  are  two 
masts,  the  forward  one  is  the  "fore- 
mast" and  the  after  one  the  "main- 
mast." If  there  are  three  masts,  the 
forward  one  is  the  "foremast,"  the 
center  one  or  second  one  the  "main- 
mast," and  the  third  or  after  one  is 
the  "mizzenmast."  The  fourth  mast 
or  "jigger"  is  not  common  in  square 
rigged  ships  and  has  its  sails  fore 
and   aft   as   a   rule. 

Masts    and   Rigging 

Masts  are  a  single  pole  or  in  two 
lengths  on  modern  vessels.  If  in 
two  lengths,  the  lower  piece  is  the 
lower  ma'st  and  the  upper  section  is 
the  top  mast.  The  point  at  which  the 
topmaist  is  fastened  to  the  mainmast 
is  also  that  at  which  the  strong 
athwantship  guys  or  "shrouds"  sup- 
port the  mast.  This  point  in  all 
maists  is  the  "hounds."  It  is  also 
n-ecessary  to  fit  longitudinal  guys 
called  "stays"  to  the  masts.  These 
are  "backstays"  if  cm  the  after  side 
of  the  mast,  "forestays"  if  on  the 
forward  side  and  "springstays"  if 
horizontal  or  nearly  so  between  two 
masts.  The  stays  and  shnouds  are 
fixed  and  have  no  blocks  or  tackle 
on  them  except  means  for  tightening 
or  I'oosen'ing;  they  are  termed  "stand- 
ing rigging."  Ropes  used  for  hoist- 
ing and  lowering  sails,  spars  or  cargo 


booms   are    fitted    with    block    and    tackle 
and    known     as     "running     rigging." 

Since  the  wind  pressure  against  the 
sails  tends  to  bend  the  masts  for- 
ward, they  are  inclined  backward 
so  the  backstays  will  have  a  greater 
spread  and  the  mast  be  subject  to 
less  strain.  This  backward  imclina- 
tion    is    from    -J^-inch    to    ^-inch    per 


foot  oif  height  in  common  practice 
and  is  called  a  "rake."  Pole  masts 
in  vessels  without  sails  need  not  be 
raked  except  to  conform  with  cus- 
tom which  has  affected  judgment  of 
appearances. 

Most  sailing  vessels  have  a  bow- 
sprit at  the  stem  to  afford  great 
spread    of    the    forestays    and    permit 


Fia.    85— IlOW   POLE   MAST  AND   BOOM    IS   KITTKU 


65 


66 


7 iic  Design  and  Constrnctiou  nf  Po7ver  Work  Boats 


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KUi.    8G— CONSTnUCTlON    ANO   INSTALLATION    OK    STKKL    MASTS.    ALSO    BOOM    CItOTtll 


carrying  jilisails  of  larger  area.  Sonie- 
'times  the  bowspri-t  has  an  extensioin 
spar   or  jib    boom  at   its   outer   end. 

The  "rig"  of  a  vessel  is  named 
from  the  cut  and  position  of  its  sails. 
Where  these  are  rectangular  and  hung 
from  a  spar  at  their  upper  edge,  the 
spar  being  fastened  at  its  middle  to 
the  mast,  the  vessel  is  called'  "square 
rigged."  When  Ihe  forward  verti- 
cal edge  of  the  sail  is  attached  to 
the  mast,  the  vessel  is  "fore  and  aft 
rigged"    or    "schooner    rigged." 

Pole  maisits  as  fitted  to  commercial 
power  boats  are  similar  in  arrange- 
ment to  !""ig.  85  and  are  usually  ot 
wood  in  vessels  up  to  ISO  feet  long, 
that  is  where  the  pole  is  of  such 
height  as  to  be  obtained  in  a  single 
length  of  the  proper  maximum  diame- 
ter to  withstand  the  stress  due  to  the 
load'S.      The    cross    section    is    circular 


and  is  greatest  at  the  point  where  the 
mast  passes  through  the  upper  deck. 
Here  strong  wedgmg  called  the  "part- 
ners" is  fitted,  the  mast  tapering  up- 
ward to  the  hounds  and  downward  to 
the  foundation  or  "step."  The  re- 
dixtion  in  area  at  the  hounds  is 
about  18  per  cent  of  that  at  the  part- 
ners. 

Steel  mas'ts  are  not  usuailly  fitted  in 
power  boats,  being  confined  to  I'arge 
seagoing  vessels.  The  mast  may  be 
a  solid  steel  tube,  a  built-up  tube 
stiffened  inside  with  angle  bars,  a 
structural  or  built-up  "H"  section,  or 
a  latticed  girder.     (Fig.  86-a,  b,  c,   d). 

The  lower  end  attach^ment  of  masts 
is  known  as  the  foundation  or  "step." 
It  is  usually  fitted  on  the  center  keel- 
son as  in  Fig.  (86-h-i  and  k),  although 
sometimes  where  the  hold  is  deep  the 
masts    extend    to    one    of    the    lower 


decks  or  the  top  of  a  shaft  tumiel. 
In  this  case  it  is  necessary  to  fit 
heavy  stanchions  under  the  deck  sup- 
porting the  mast  or  to  .introduce  a 
transverse  bulkhead.  The  foundations 
must  be  braced  athwartship  by  heavy 
knees  in  single  bottomed  vessels, 
but  steel  vessels  with  double  bottoms 
require  .merely  a  heavy  doubling  plate 
on    the   tank   top   at  this   point. 

Wooden  masts  should  be  mortised 
into  the  foundation  timbers.  Steel 
ma'sts  are  riveted  to  the  foundation 
girders    .by    angles    as    shown. 

At  the  point  where  masts  pierce  the 
upper  or  main  strength  deck  they 
must  be  rigidJy  secured  against  de- 
flection by  a  structure  call'ed  the 
"partners."  This  conisists  ol  deck) 
beams  forward  and  aft  of  the  mast 
with  connecting  longitudinail  carlings 
clo'se  to  the  deck  o.penin.g.  There 
should  be  but  one  set  of  "partners," 
the  spar  being  free  to  deflect  be- 
tween t.his  poiint,  the  hounds  and  the 
foundation.  The  decking  is  locally 
stren.gthened  by  miargin  .planks  in 
wooden  vessels  or  .by  doubling  plates 
with  an  angle  rinig  or  clips  im  steel 
vessels   (Fig.  86-e-f  and  g). 

Partners  on  weather  decks  must  be 
made  watertight  at  the  wedges  by 
fittin.g  a  canvas  or  metal  hoo.d'.  Struc- 
tural masts  have  stapled  partner  an- 
gles without  wedgiing  and  calked 
watertiight.  If  the  mast  passes 
through  a  deck  house  top  which 
is  of  light  construction,  the  partners 
are  on  the  next  lower  strength  deck 
and  a  flexible  canvas  hood  is  tacked 
wiatertight  air.ound  the  opening  where 
the  mast  pierces  the  .light  super- 
structure   .deck. 

Cargo  Booms  for  W orkboats 

The  power  workboats  it  is  customary 
to  fit  cargo  booms  on.  the  mast  .thus 
facilitating  the  loadin.g  of  heavy  car- 
go. The  bo'om  is  pivoted  at  its  lower 
end  to  a  point  on  the  mast  just  above 
the  partners  as  in  Fig.  85.  This 
.point  is  pivoted  in  two  directions 
so  the  outer  end  O'f  the  boom  can  be 
either  elevated'  ("topped")  or  swung 
ho.rizon tally  in  transferrin.g  the  car- 
go fpom  the  wharf  to  the  vessel's 
•  deck.  Two  forged  rings  (a)  are 
fitted  tightly  to  'the  mast  and  a  strong 
vertical  pin  (b)  with  an  eye  and 
shoulder  at  its  Uip.per  end  is  .passed 
through  vertical  bearings  on  the  for- 
ward side  of  the  mast  rings.  A  nut 
or  split  pin  is  at  the  lower  end  of 
tlie  large  vertical  pin.  to  prevent  it 
from  jumpiu'g  out.  A  pronged  forging 
is  tightly  fitted  to  the  low^er  end 
of  the  boom  and  engages  the  eye  in 
the  pin  on  the  mast  by  means  of  a 
strong  horizontal  bolt  or  pin  (c). 
The  upper  mast  ring  has  an  addition- 


Masts— Davits — Winches — Windlasses 


67 


al  eye  (d)  for  atfachiiiig'  the  guide  pul- 
ley   (e). 

The  ib'O-om  \s  usually  of  wood  al- 
thoaig'hi  it  may  be  a  steel  eyebeam  or 
a  latticed  steel  'g-irder.  At  the  free 
enid  of  the  boom  is  a  forged  ring 
(f)  with  usually  four  eyelets.  The 
I'ower  of  these  eyes  (g)  receives  the 
lifting  tackle  (usually  inultiple  effect). 
The  uipp«r  eye  (h)  secures  the  lower 
block  ol  tihe  "toppinig  lift"  tackle 
which  naises  or  lowers  the  boom. 
Swinging  the  'boom  from  ship  to  dock 
is  done  by  the  "varags"  which  -attach 
to  the  eyelets  on  eaoh  side  of  the 
end  ring.  The  vamg  on  the  side 
toward  the  dock  is  of  fixed  length  so 
the  iboom  -with  its  load  is  free  to 
swiii'g  toward  the  wharf  but  cannot 
swing  lOUitward'  beyonid  the  hatch 
opening.  When  the  vessel  is  under 
way  the  boo'm  is  lowered  to  a  hori- 
zontal position  and  supported  at  its 
outer  end  by  a  "boom  crutch"  (Fig. 
86-mi).  This  is  a  portable  structure  of 
forged  bars  or  structural  shapes  with 
a  semicincular  depression,  at  the  top 
into  whi'ch  the  boom  fits  and  is  held 
by  a  cover  piece  hinged  or  bolted 
over.  The  lower  ends  of  the  crutch 
bolt  to  flush  castings  or  angle  clips 
on   deck. 

Davits 

Davits  are  really  small  cranes  and 
are  employed  for  hoisting  or  lower- 
ing anchors,  Mfeboats  or  companion 
ladders.  Occasionally  where  light 
cargo  is  -handled  a  davit  with  block 
and  falls  is  installed  on  deck  at  each 
side  of  the  hatch  instead  of  the  cus- 
tomary mast  and  boom.  Fig  87  (a) 
show:S  a  typical'  davit  made  of  a 
forgied  round  bar.  The  head  is  shaped 
at  the  sides  as  two  eyes  for  attacb- 
mient  of  guys  and  stays  while  a  hole 
is  drilled  vertically  to  take  the  eye 
b'olt  'from  which  the  lifting  gear  is 
hung.  A  cleat  is  welded  to  the  davit 
below  the  curve  of  the  overhung 
arm  for  securing  the  hoisting  line. 
Sometimes  this  cleat  is  served  to  the 
davit  with  wire.  A  support  bearing 
is  situated  on  the  vertical  shank  just 
below  the  curve  of  outreach.  This 
bearing  -should  be  metalline  or  bronze 
bushed  as  -shown  and  is  usually  an 
independent  forging  o-r  casting  se- 
curely bolted  to  the  deck  house, 
cabin  trunk  or  -bulwark  rail,  de-pend- 
in-g  upon  the  locationi  and  utility  of 
the    davit. 

If  the  davit  passes  througb  a  deck 
at  the  support  bearing,  a  canvas 
hood  is  fitted  above  this  bearing 
to  prevent  leakage.  The  lower  end 
of  the  davit  is  rounded  and  rests  on 
a  hardened  steel  butto-n  in  a  step 
bearing  -casting.  Some  vessels  with 
open  bulwarks  have  the  davits  at  the 
rail,     making    it     necessary     to     fit     a 


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FIG.    87— DAVITS   AND   HOW   THEY  ARE   INSTALLED 


single  casting  which  acts  as  a  coin.- 
bined  support  and  step  bearing.  (Fig. 
87-ib). 

Boat  side  l-adder  an-di  car-go-  davits 
are  as  in  Fig.  87  (a  and  b).  Fig. 
S7-C   is   -an   anchor    davit. 

Large  vessels  w-ith  heavy  bo-ats 
sometimes  have  rotary  davits  of  struc- 
tural I-beams  bent  to  shape.  Special 
davits  of  the  pivoted,  link  or  quadrant 
types  (Fig.  87-d  to  f)  are  also  used 
in  large  vessels  but  will  not  be  de- 
scribed in  detail  since  they  are  too 
bulky  and  expensive  for  use  in  most 
smaller    vessels. 

Life  boats  should  be  carried  by  all 
power  boats  and  should  accommvo- 
date  the  maxim-um  number  of  per- 
sons which  the  vessel  is  apt  to  carry. 

The  lifeboats  for  large  vessels  are 
usually  of  the  double  ended  "whale- 
boat"    type    of   w-ood    or   steel.      They 


have  a  rated  carrying  capacity  of  one 
person  -for  each  10  cubic  feet  of  hull 
volume  -and-  have  air-tight  compart- 
ments at  the  ends  and  under  the 
thwarts  to  afford  safety  against 
sinkage.  The  cockpit  floor  is  above 
the  water  level  and  is  water  tight. 
Check  o-r  flap  valves  which  -open  out- 
ward are  in  drain  pipes  from  the 
cockpit,  so  that  water  shipped  over 
the  side  will  quickly  run  off  and 
lighten  the  boat.  Oars  with  rowlocks 
for  pulling  and  steering  purposes  are 
in  the  boat,  als-o  a  "breaker"  or  sni-all 
cask  of  water  and  a  tin  of  sea  bis- 
cuit. A  light  lime  with  cork  buoys 
is  fitted  through  eyes  all  around  the 
gun-wale  and  a  portable  rudder  with 
tiller     is     provided. 

The  entire  lifeboat  is  sto-wcd  on 
wooden  or  light  metal  "boat  chocks" 
or    cradles    and    a    davit    is    at    each 


68 


The  Design  and  Construction  of  Poxvcr  Work  Boats 


end  of  the  boat.  The  lifting  tackle 
is  shackled)  to  patent  quick-releasing 
hooks  at  each  end  of  the  boat.  These 
hooks  will  collapse  and  release  the 
tackle  when  the  boat  is  water  borne 
or  when  a  tripping  device  is  operated 
by  one  of  the  o'ccupants.  The  outer 
boat  chock  is  collapsible  or  hinges 
down  so  the  boat  will  swing  outboard 
with  a  minimum  of  hoisting  and  its  at- 
tendant   delay. 

Ordinarily  the  boat  is  secured:  in 
the  chocks  by  laslhings  fronn  a  'carovas 
cover  which  stretches  over  a  ridge 
bar  and  is  fastened  all  around  the 
gunwale.  In  tinies  of  danger  when 
the  boat  may  be  needed  quickly,  it  is 
Ewun.g  out  over  the  vessel's  side  and 
lashed  to  a  spar  fitted  with  heavy 
pads,  which  spreads  between  the 
davits.  This  spar  is  known  as  a 
"pudding    boom." 


A  solid  rrt'C'tal  rod  with  shackles 
and  turnbuckles,  spans  from  the  head 
of  one  davit  to^  the  other  when  the 
boat  is  stowed  inboard.  Wire  rope 
guys  with  turnbuckles  and  thimbles 
are  secured  to  the  outside  of  each 
davit  head  and  to  pad  eyes  on  the 
deck.  The  davits  are  thus  held  in 
posiition    when    not    in    use. 

Lifeboats  are  carried  on  the  house 
tops  Oir  trunk  top  in  most  power 
boats.  When,  the  distance  between 
the  rail  and  the  deck  house  is  great, 
causing  an  excessive  outreach  of  the 
davit  arm  by  the  usual  method  of 
boat  stowage,  skid  beams  are  fitted 
over  the  passage  at  the  house  side 
and  the  boats  stowed  on  a  slatted 
platform  over  these  beams.  By  this 
arranigement  the  davits  can  be  at  the 
vessel's  siide  and  the  boats  dropped 
clear  of  the   rail. 


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FIO.    88— WINCHES,    WINDLASSES    AND    GROUND    TACKLE 


Tvarge  vessels  should  always  have 
at  least  one  lifeboat  fitted  with  a 
gasoline  engine.  It  may  not  -be  pos- 
sible to  accommodate  all  the  passen- 
gers in  boats  but  liferafts  are  then 
stacked  on  the  deck  house  to  make 
up  tbe  s'hortage.  These  rafts  may 
be  of  pontoons  w.ith  slatted  wooden 
pliatforms  on  top  and  underneath, 
with  buoyed  life  lines,  oars  and  row- 
locks. Modern  types  resemble  large 
elliptical  ring  buoys  and  have  rope 
nets   ill   the    center. 

Small  power  vessels  use  their  life- 
boats for  dinghies  and  such  boats  are 
either  flat  bottomed  or  dories.  They 
are  lashed  bottom  up  on  the  cabin  trunk 
and  have  lig'ht  davits,  or  if  light 
enough,  are  lifted  over  the  side  by 
hand. 

In  general,  precaution  s'hould  be 
taken  that  wooden  lifeboats  are  put 
into  the  water  frequently  so  that 
the  seams  will  not  leak  due  to  drying 
out  of  the  planking.  Metal  lifeboats 
shoaild  be  kept  well  painted.  Tackle 
and  releasing  gear  'sihould  be  fre- 
quently overhauled  and  kept  free  from 
paint.  The  crews  of  all  boats  should 
1)6  schooled  in  rapidly  manning, 
launiching   and    rowing    the    boats. 

Winches  for  Hoisting  Cargo 

Winches  are  machines  for  hoisting 
cargo  and  are  fitted  at  the  base  of 
masts  or  derrick  posts  close  to 
hatc'hes.  They  may  be  hand,  steam 
or  electric  driveni  and  oonsist  of  on€ 
or  more  dmums  attached  through 
mechanical    gearing. 

Fig.  88-a  is  a  hand  powered  winch 
for  small  boats.  The  power  is  ap- 
plied by  turning  crank  (a)  which 
is  keyed  to  shaft  (b)  and  also  car- 
ries the  pinion  (c).  The  spur  gear 
(d)  is  keyed  to  the  countershaft  (e) 
which  also  'Carries  the  pinion  (f). 
The  Shaft  (h)  has  ispur  wheel  (g) 
driven  by  the  pinion  (f)  and  carries 
the  druim  (i)  on  -which  the  hoisting 
rope  is  wound.  The  entire  mech- 
anism is  supported  by  bearings  in  the 
pedestal  castings  (k)  which  are  bolt- 
ed to  the  deck  through  a  bed  plate. 
Gypsy  heads  may  be  fitted  on  each 
end  of  the  drum  shaft  (h)  and  are 
used  for  swinging  the  boom.  If  the 
winch  is  to  be  used  for  topping  the 
boom  an  additional  drum  is  necessary 
to  take  the  lead  from  the  topping 
lift.  If  the  winch  is  of  higher  power, 
driven  by  gasoline,  steam  or  electrici- 
ty, the  principle  is  similar  to  this 
but  the  crank  (a)  is  replaced  by  the 
crank  pins  of  two  horizontal  steam 
cylinders,  or  a  worm  shaft  driven 
by  an  electric  motor  or  gasoline  engine. 
.\   countershaft   with  clutch   may   drive 


Masts — Davits — Winches — Windlasses 


69 


the  winth  from  the  main  propelling 
engine.  The  winch  is  conti-olled  by 
throttles  or  controller  for  regulating 
the  applied  power  and  has  brakes 
for  holding  the  drums.  A  clutch  is 
fitted  to  the  shafts  of  all  drums  if 
more    than    one    is   on   the   winch. 

Capstans  (Fig.  88-'b)  are  used  for 
handling  towlines  at  the  towing  titts 
or  on  the  forecastle  and-  for  warping 
the  vessel.  They  consist  of  a  drum 
with  whelps  driven  through  a  ver- 
tical shaft  by  an  engiine  or  motor 
usually  below  decks.  They  may  be  hand 
operated  by  inserting  long  wooden  cap- 
stan bars  into  the  sockets  shown  and 
having  the  crew  push  these  bars  when 
walking  around  the  barrel.  Small  elec- 
tric capstans  with  motor  inside  the  drum 
may  be  obtained  and  work  very  sat- 
isfactorily. 

Windlasses  are  used  solely  for 
anchor  liandling  and  warping  the 
vessel.  They  are  hand  operated  and 
fitted  in  co'mibination  with  mooring 
bitts  on  small  vessels.  Windlasses 
with  independent  motor  or  engine 
are  used  on  large  vessels.  The  loca- 
tion is  near  the  bow  close  to  the 
hawse  pipes. 

A  typical  windlass  has  a  'horizontal 
shaft  sup'ported  by  bearings  in  ped- 
estal castings.  Gypsy  heads  are  us- 
uaMy  keyed  to  the  outer  ends  of  this 
shaft  and  revolve  with  it.  One  or 
two  "wildcats"  are  on  the  horizontal 
shaft  inside  of  the  pedestal  bearings 
and  a  screw  operated  cone  clutch 
thrown  in  or  out  by  a  wheel  causes 
the  wildcats  to  revolve  with  the  hori- 
zontal shaft  or  to  remain  stationary 
w'bile  the  shaft  turns.  A  brake  on 
each  wildcat  holds  it  fast  if  desired. 
The  main  shaft  is  driven  through 
a  worm  and  worm  wheel  by   a  motor 


or  engine  which  may  be  close  to  the 
windlass  on  the  same  deck  or,  in 
large   vessels,   on   the   deck  below. 

Fig.  88  (c)  and  (d)  is  a  diagram 
showing  a  typical  windlass  in  rela- 
tion to  the  mooring  or  anchor  gear. 
The  anchor  cliain  is  stared  in  a  conv 
partment  called  the  "chain  locker"  at 
the  forward  end  of  the  vessel.  The 
inner  end  of  the  dhain  is  securely 
.shackled  to  a  ring  or  pad  eye  on 
the  bottom  of  the  chain  locker.  If 
there  are  two  anchors  it  is  neces- 
sary to  fit  a  central  bulkhead  in  the 
chain  locker  so  the  two  chains  will 
not  become  tangled.  The  chain  leads 
up  throiugfli  a  chain  pipe  which  pierces 
the  deck  and  has  a  removable  wood- 
en or  sheet  steel  cover  fitting  snugly 
around  the  chain  to  keep  water  out 
of    the   chain    locker    in  wet    weather. 

The  chain  then  passes  around  the 
wildcat,  which  is  merely  a  large 
chain  sheave  with  jaws  fitting  the 
links.  The  wildcat  'may  be  on  a 
horizontal  shaft  as  shown  or  it  may  be 
on  a  vertical  shaft  under  a  capstan. 
From  the  wildcat  the  chain  passes  to 
the  upper  end  of  the  chain  pipe  in 
large  vessels,  or  thro-ugh  a  chock 
on  deck  at  each  side  of  the  bow 
in  small  vessels.  A  chain  stopper 
is  installed  between  the  wiildcat  and 
hawse  pipe  on  large  vessels,  to  pre- 
vent the  chain  frorn  running  out  too 
rapidly.  The  chain  is  attached  to  a 
shackle  on  the  upper  end  of  the  an- 
chor   shank. 

Anchor  chain  consists  of  links,  the 
size  of  chain  being  designated  by 
the  diameter  of  the  bar  of  which 
the  link  is  composed.  Figs.  88-(e)  and 
(f)  show  "open  link"  and  "stud 
link"  chain,  the  two  types  univer- 
sally used.  A  shackle  with  its  pin 
connection    to     the    anchor    is    shown 


by  (Fig.  88-e).  Sometimes  provision 
is  made  for  letting  go  the  anchor 
chain  in  an  emergency  by  a  "pelican 
hook"    (Fig.  88-g). 

Hawse  pipes  are  of  cast  iron  or 
steel  and  consist  O'f  a  deck  ring  cast- 
ing to  which  is  rabbeted-  the  pipe 
itself.  The  deck  ring  vs  extra  heavy 
on  the  after  side  to-  allow  for  wear 
by  rubbing  from  the  anchor  chain. 
Doubling  plates  and  closely  spaced 
beams  with  carlings  form  a  founda- 
tion under  the  deck  ring  casting.  The 
li-olding  down  bolts  are  countersunk 
on  the  upper  ends  with  gjro-m.mets 
and   washers  under  the   nuts. 

The  lower  end  of  the  chain  pipe 
is  bolted  or  riveted  to  the  hull  by 
an  elliptical  flange  with  rolled  face 
and  the  frames  are  extra  strong  at 
this  point.  Usually  one  or  more  of 
the  transverse  frames  are  out  to  pass 
the  hawse  pipe,  in  which  case  short 
local  stringers  join  the  cut  frame 
ends  -to  the  adjacent  intact  frames. 
A  doubling  plate  is  fitted  under  the 
shell  flange  of  the  hawse  pipe,  to 
strengthen  the  hull  and  provide 
against  wearing  away  when  hoisting 
or  lowering  the  anchor.  All  airports 
near  the  anchor  should  have  heavy 
bars  outside  to  protect  the  glass  from 
breakage. 

Hawse  pipes  are  not  usually  fitted 
on  vessels  less  than  125  feet  long,  in 
which  case  the  anchor  chain  passes 
throuiglh  a  mooring  chock  (Fig.  89-f), 
I>assing  th.rougih  the  bulwark  or  fore- 
castle side.  If  there  is  no  bulwark, 
an  open  chock  usually  with  a  -roller  on 
a  bronze  pin  (Fig.  89-g)  is  used  to 
hold  the  anchor  chain  in  position. 
In  small  vessels  the  anchor  is  at- 
tached to  a  wire  rope  or  manila 
hawser    instead    of    to    chain. 


Photo  copyright  by  Edw. 
CAJIOUFLAOKD    110-FOOT   IIMTI-n   ST.XTKS   SUBM.VKINE    CHASEIt 
Over  400  of  these  boaLs  ucre  built  since  June,  1017,  mostly  by  yacht  and    tioat  Ijuildeis  in  the  United  States — They  penetrated  every  iiart  of  tlie  war  zone,  and 

made  a  wonderful  record  for  sea^-orthiness  and  reliability 


70 


The  Design  and  Construction   of  Power    Work   Boats 


"IIAAKU.X" 
A     southern     Alaska     canning;     company's    herring      seiner       and       cannery       tender 


CHAPTER  XV 

Anchors — Bitts — Towing — Deck  Drainage 


'NCHORS  are  varied  in  type 
(Fig.  89-c-d-e)  and  are  of 
cast  or  forged  steel.  Stocked 
anchors  (Fig.  89-e)  were  orig- 
inally the  prevalent  design.  They  con- 
sist of  a  metal  shank  with  two  curved 
metal  arms  terminating  in  strong  trian- 
gular flukes.  The  upper  end  of  the  shank 
has  the  usual  shackle  for  attaching  the 
anchor  chain  and  just  below  this  is  a 
stock  of  wood  or  bar  iron,  turned  at 
right  angles  to  the  plane  of  the  arms. 
This  type  of  anchor  is  still  considerably 
employed  in  vessels  without  hawse 
pipes. 

An  anchor  davit  must  be  used  to 
lift  this  anchor  on  deck  by  means  of 
a  block  and  falls  which  is  hooked 
to  the  "catting  shackle,"  located  at 
the  anchor's  center  of  gravity  on  the 
shank.  The  anchor  is  lashed  secure- 
ly to  wooden  chocks  on  deck  when 
not  in  use.  Sometimes  a  "billboard"' 
or  sloping  platform  is  built  on  each 
side  of  the  deck  close  to  the  bow. 
The  stocked  anchor  is  then  lashed  in 
place  on  the  billboard  and  arranged  to 
launch  itself  wlien  a  tripping  device 
is  released  by  pulling  a  lanyard. 
With  this  arrangement  the  anchor 
chain  may  lead  from  the  anchor 
down  over  the  vessel's  side  to  a 
hawse  pipe,  through 
which  the  chain  re- 
turns up  to  the 
windlass  on  deck. 
This,  however,  is 
much  less  con- 
venient than  using 
stockless  anc  h  o  r  s 
as  below  described. 
Whenever  a  hawse 
pipe  is  fitted,  and 
sometimes  even  in 
small  vessels  with- 
out this  pipe,  a 
stockless  anchor 
(Fig.  89-A-C)  is 
used.  This  is  the 
mo.st  prevalent  of 
anchors  at  this 
writing.  It  consists 
of  a  forged  shank 
with  chain  shackle 
at  upper  end,  cat- 
ting shackle  at 
point  of  balance 
and  a  pin  at  the 
lower     end.       The 


flukes  are  shaped  as  shown  with  a 
swelled  body  connecting  them  and 
hinged  about  the  pin.  The  flukes  can 
open  to  45  degrees  on  each  side  of  the 
shank  but  are  prevented  from  swinging 
beyond  this  by  stop  lugs  on  the  fluke 
body.  Stockless  anchors  are  housed  in 
the  hawse  pipe  when  not  in  use  (Fig. 
89- A). 

Mushroom  anchors  (Fig.  89-D)  are 
mostly  used  on  small  vessels  and  light- 
ships. While  their  holding  powers  are 
perhaps  the  most  certain  it  is  difficult  to 
stow  them  in  the  larger  sizes  because  of 
their  bulk.  Lightships  have  the  hawse 
pipe  through  the  stem  at  or  near  the 
water  line  and  the  anchor  can  conse- 
quently be  housed  securely  without 
fouling  the  ship's  side.  A  hole  cut  in 
the  dished  blade  serves  to  take  the 
hook   on   the   catting   tackle. 

The  size  of  all  anchors  is  specified 
by     stating    their    weight    in    pounds. 

Bitts  for   Towing   and  Mooring 

Bitts  or  "bollards"  (Fig.  90-A  to  D) 
are  mainly  used  for  towing  or  for 
mooring  large  vessels.  Towing  bitts 
are  usually  of  cast  steel  (Fig.  90-A) 
with  two  posts  on  opposite  sides  of 
the  vessel's  center  line.  Strong  bolts 
through    the    base    secure    the    bitt    to    a 


TUG    FOR    GOVERNMENT    WORK 
A    type    of    boat    in    which    towmg    aiul    deck    equiiniient    is    given    particular    attentioi. 

71 


heavy  foundation  under  the  deck.  If 
fitted  on  a  steel  deck  the  deck  plates 
should  be  increased  in  thickness  or 
have  a  doubling  plate  under  all  bitts. 
On  wooden  or  concrete  decks  a  pad 
of  timbers  from  lj4  to  3  inches  thick 
should  be  under  the  'bitts.  The  metal 
posts  are  cored  out  to  decrease  the 
weight. 

Sometimes  in  small  vessels  the  tow- 
ing bitts  are  single  or  double  hard 
wood  posts  with  rounded  corner  edges. 
These  wooden  bits  extend  through  the 
deck  planking  to  the  floors  or  keelsons 
and  are  through  bolted  to  a  heavy  deck 
beam   fitted   against    their    after    sides. 

Large  tugs  may  have  a  mainmast 
to  which  is  secured  a  strong  steel 
hook  for  towing.  The  hawser  is 
looped  over  this  hook  and  a  hinged 
"keeper  bar"  is  closed  over  the  hook 
opening  so  the  hawser  cannot  jump 
off   the    hook. 

The  towing  bitts  thus  far  discussed 
are  located  aft  of  the  deck  house  or 
trunk  and  are  used  only  when  the 
towed  vessels  are  astern  of  the  one 
doing   the   pulling. 

Three  precautions  should  be  taken : 
(a)  Locate  the  bitts  as  far  forward 
as  practicable  so  that  the  vessel  will 
not  be  difficult  to 
steer  if  the  tow 
"yaws"  or  swings 
to  one  side  or  the 
other. 

(b)  Make  the 
deck  under  the 
towing  bits  extra 
strong. 

(c)  If  the  vessel 
does  much  towing 
in  open  water,  have 
the  bitts  high 
enough  above  the 
deck  so  that  the 
hawser  may  not 
bear  too  heavily 
on  the  rail  at  the 
stern,  in  which  case 
following  seas 
would  come  on 
deck. 

Large  deep  sea 
tugs  have  a  towing 
engine  which  auto- 
matically winds  or 
pays  out  the  hawser 


72 


The  Dcsian  and  Conslnntion   of  Pozver    Work   Boats 


keeping  it  at  a  constant  tension.  They 
also  have  a  yoke  or  frame  of  struc- 
tural or  cast  steel  which  guides  the 
hawser  to  the  bitts  or  towing  engine 
and  keeps  it  raised  above  the  stern  rail. 
The  towing  hawser  when  not  in  use 
may  be  coiled  on  the  ash  grating  over 
the  rudder  quadrant  at  the  after  end 
of    the    deck,    or    it    may    be    reeled    on 


In  harbors  and  fairly  crowded  wa- 
ters the  barges  are  towed  alongside 
of  propeller-driven  power  boats  and 
"side  bitts"  (Fig.  90-B  and  C)  are 
fitted  at  about  one  quarter  of  the  ves- 
sel's length  from  the  bow  and  stern 
at  each  side  of  the  deck.  With  a 
high  bulwark  rail  the  bitts  are  as  in 
(Fig.  90-B),   the   rail   timber   being   wid- 


(A) 


.Deck 


(SJ 


l^^'^"'  ^fe/., 


[fO  Ekref/o/) 


JUL 


FIG.    89— ANCHORS,    CHOCKS    AND    HAWSE    PIPES 


spools  under  an  overhang  of  the  deck 
house  top,  thus  being  kept  out  of  the 
weather.  All  power  workboats  should 
have  towing  bitts  and  hawsers  for  use 
in     emergency. 

On  the  western  rivers  of  th?  United 
States  the  towboats  having  stern  paddle 
wheels  push  the  barges  which  are  se- 
curely lashed  together  and  "stacked" 
against  the  wide  forward  deck.  Two 
strong  posts  called  "stack  knees"  (Fig. 
90-E)  brace  the  towboat  bow  against 
the    nest    of    barges. 


ened  locally  to  embrace  them.  Flanges 
on  the  bitt  casting  provide  for  bolting 
securely  to  the  rail,  bulwark  and  deck. 
Sometimes  the  bitt  has  only  one  post 
instead  of  two  as  shown  and  the  cast- 
ings are  always  cored  out  for  light- 
ness. 

With  a  low  bulwark  rail  or  an  open 
pipe  rail,  ordinary  mooring  bitts  (Fig. 
90-C)  may  be  used  for  towing.  In 
small  wooden  power  boats  the  side 
bitts    may    be    hardwood    posts    through 


the    deck    and    securely    bolted    to    the 
framing,     clamps,     etc. 

A  set  of  bitts  are  usually  located 
on  the  deck  center  line  near  the  bow, 
for  riding  at  anchor  or  towing  when 
backing  away  from  the  vessel  being 
pulled.  These  bitts  of  steel  or  wood 
usually  have  the  windlass  secured  to 
them  in  vessels  up  to  about  130  feet 
long.  Larger  vessels  have  an  inde- 
pendent  windlass. 

Niggerhcad    on    Tugboats 

Finally  the  practice  of  extending  the 
stem  or  apron  up  to  form  a  "nigger 
head"  (Fig.  90-D)  is  common  in  tug 
boats.  This  may  be  of  steel  bolted 
on  top  of  the  deck  and  extending  above 
the  rail,  or  of  wood  as  shown  on  the 
sketch.  The  size  of  a  bitt  is  indicated 
by    the    diameter    of    its    posts. 

"Cleats"  or  cavels  (Fig.  91-A)  are 
used  for  securing  mooring  lines  on  deck 
or  for  running  lines  and  lanyards  on 
spars  in  the  rigging.  They  are  of  cast 
steel  or  cast  iron  and  their  size  is 
stated  as  the  length  in  inches  from 
tip  to  tip  of  horns.  When  on  deck 
they  are  located  at  the  quarters  just 
inside  of  the  water  way  or  the  deck 
margin. 

The  lines  lead  from  the  cleats  on 
the  mooring  bitts  through  "fairleaders" 
or  "chocks"  (Fig.  89-F  and  G)  (Fig. 
91-B  and  C).  "Mooring  ports"  or 
"Bulwarks  Chocks"  are  similar  to  Fig. 
89-F,  but  usually  lead  straight  through 
instead  of  at  an  angle  as  shown  for 
this    special    one    which    is    at    the   bow. 

Open  chocks  (Fig.  91-B)  are  usually 
one  forward  and  aft  of  each  mooring 
bitt  or  cleat.  Closed  chocks  (Fig. 
91-C)  are  less  frequently  used  due  to 
the  difficulty  of  passing  lines  through 
them.  They  were  designed  to  prevent 
the  line  from  jumping  out. 

Roller   Chocks   on  Large    Vessels 

Roller  chocks  (Fig.  89-G)  are  mostly 
used  in  large  vessels  and  have  been 
previously  described.  They  are  apt  not 
to  function  if  care  is  not  taken  to  keep 
the  roller  well  oiled  and  the  pin  clean. 
Roller  chocks  are  sometimes  fitted  on 
top  of  the  rail  aft  and  the  towing  hawser 
led  through  instead  of  being  free  to 
slide  on  the  rail  log  from  side  to  side. 
If  the  towing  hawser  rests  on  the 
wooden  bulwark  rail  in  towing,  there 
should  be  two  half  round  or  half  oval 
iron  bars  on  top  of  the  rail  to  pre- 
vent excessive  wearing  of  the  wood. 
These  guard  irons  are  fastened  to  the 
rail   log  with   countersunk   head   screws. 

Scupper    Ports    for   Draining    Decks 

Decks  and  housetops  exposed  to  the 
weather  are  provided  with  means  for 
draining  the  rain  or  sea  water  by 
"scuppers"    and    "freeing    ports." 

Scuppers    are    openings    in    the    deck 


Anchors — Toiving — Deck  Drainage 


7Z 


at  the  low  points.  They  consist  of  a 
deck  casting  with  a  slotted  bronze 
strainer  and  have  a  pipe  leading  down 
which  carries  off  the  water.  Light  su- 
perstructure decks  and  house  tops  have 
the  scupper  pipes  discharge  onto  the 
lowest  weather  deck.  The  downcomer 
pipes  are  of  copper  or  lead,  from 
1  to  2  inches  in  diameter  and  spaced 
at  intervals  of  6  or  8  feet  around  the 
edge    of    the    deck.      Deck    house    and 


trunk  tops  have  the  pipes  close  to  the 
house  sides  and  turned  outward  at  the 
bottom  ends.  Light  upper  decks  with 
wide  overhangs  have  the  scupper  pipes 
close  to  the  stanchions  supporting  these 
decks     at    the    vessel's     sides. 

The  lower  weather  deck  in  small  boats 
is  drained  directly  through  long  shal- 
low ports  cut  into  the  log  rail.  If 
there  is  a  ridge  at  the  deck  margin, 
caused   by   the   deep   margin   planks,    the 


£on*/Te/t/ioa/   jE/evaf/o/f 


T.'HJr Si/ffif  c/oy^aif 


3/0£    "Bji-r 


13) 


if} 


Ccj 


Trtn  »i/*ree    S/eytff/e  n 


/^/^^er  //eaaf 


)    ( 


'— — —tmaa 


d>nf/T'i/t///7a/  /fv^»7//^ 


tH 


II 
ii 

^-, 

-Tl 
II 
'I 


Elei/af/'orr 


(A) 

■p/an 


Cleat 


Elevat/oy; 
T/an 


C/70C/C 


cle  vat/on 

CO 


C/ojea' 

Cfyoc/c 


@ 


FIG.    90— TOWLNG    BITTS    A.ND   KNEES 


FIG.    91— CHOCKS    AND    CLEATS 

waterway  thus  formed  is  drained  by 
scupper  openings  with  strainers.  Pipes 
lead  from  these  openings  down  into 
the  hold  and  out  through  the  vessel's 
sides.  The  main  deck  scuppers  in  steel 
vessels  are  usually  elliptical  to  fit 
between  the  waterway  angles  and  still 
be  large  enough  to  carry  off  the  water. 
The  lower  end  of  the  scupper  pipe  at  the 
ship's  side  has  a  casting  with  a  pro- 
jecting lip  and  a  flap  valve  to  pre- 
vent sea  water  from  coming  on  deck 
through  the  scuppers.  If  scupper  pipes 
have  right  angle  turns  in  them,  there 
is  a  screwed  plug  at  each  corner  for 
cleaning   out   purposes. 

Freeing  ports  are  large  openings  in 
high  bulwarks  to  quickly  free  the 
deck  of  water  which  comes  aboard 
through  waves.  The  ports  sometimes 
have  a  hinged  flap  opening  out- 
ward, but  modern  practice  is  to  just 
cut  a  large  opening  and  stiffen  the 
edges  with  a  bar.  A  grill  of  iron  rods 
is   fitted   over   such   open   ports. 


74 


The  Design   and  Construction   of  Power   Work   Boats 


Typical     "Handliner" 
Power    Fishing    Boat 


Fleet  of  Seine  Fish- 
ermen and  Hand- 
liners  at  Boston 
Fish      Pier. 


Unloading     a      Catch 
at      the      Fish      Pier. 


Crew  Opening  Mus- 
sels and  Baiting 
Trawls.  There  are 
400  Hooks  to  Each 
Tub. 


CHAPTER  XVI 

Tanks — Auxiliary   Machinery — Quarters 


CANKS  may  be  used  for  carry- 
ing liquid  cargo,  fish,  fuel, 
potable  (drinking)  water,  lu- 
bricants, and  to  afford  a  stor- 
age hydrostatic  head  in  gravity  plumbing 
or  heating  systems. 

Large  steel  vessels  have  parts  of  the 
hull  especially  constructed  to  form 
cargo,  fuel  and  drinking  water  tanks. 
Such  construction  has  been  consid- 
ered in  previous  articles.  Concrete 
vessels  also  have  their  tanks  formed 
by  the  hull. 

Wooden  vessels  are  not  used  for 
liquid  cargo  to  any  extent.  While 
large  tanks  have  occasionally  been 
built  in  such  hulls  by  calking  the 
wooden  ceiling  and  bulkheads,  the 
practice  is  not  considered  advisable 
because  the  water  is  acting  on  both 
sides  of  the  hull  structural  surface  so 
that   deterioration   is   more  rapid. 

As  a  rule  the  tanks  in  wooden  hulls 
are  separate  watertight  steel  compart- 
ments. These  may  have  flat  sides, 
properly  formed  to  fit  into  the  hull 
and  re-enforced  by  stiffening  plates,  or 
else  they  may  be  cylindrical  drums 
which  are   riveted   or   welded. 

Built-in  tanks  have  their  sides,  top 
and  bottom  re-enforced  by  angle  stif- 
feners  at  two-foot  intervals,  while 
transverse  and  longitudinal  swash  dia- 
phragms spaced  six  to  twelve  feet 
apart,  prevent  excessive  motion  of  the 
liquid  contents.  Swash  plates  have 
holes  to  permit  flow  of  the  liquid 
through  them  but  not  enough  metal 
is  cut  away  to  prevent  their  reducing 
the  "wash."  The  flat  heads  are 
flanged  to  the  side  plates  and  the 
plate  edges  should  be  planed  before 
calking. 

Heavy  transverse  foundation  tim- 
bers or  "cradles"  support  the  tanks 
as  indicated  while  chocks  at  the  sides 
and  ends  prevent  lateral  motion.  For 
painting  or  coating  of  tanks  see  Arti- 
cle   XII. 

Cylindrical  tanks  are  composed  of 
a  rolled  shell  with  a  lap  riveted  longi- 
tudinal seam  and  "bumped"  or 
"dished"  heads.  Some  tanks  are 
"seamless  welded,"  meaning  that  they 
consist  of  two  deep  capsule  shaped 
ends  with  a  circumferential  seam  at 
the  middle  of  the  length.     This   seam 


is  welded  and  re-enforced  by  an  ex- 
ternal butt  strap,  also  welded  on.  The 
dished  heads  have  a  spherical  form 
and  may  be  welded  or  lap  riveted  to 
the   cylinder   shell. 

All  tanks  should  have  filling  pipes, 
drain  pipes,  gage  pipes,  vent  pipes 
and  manholes  or  hand  holes. 

Vent  pipes  should  lead  to  the  out- 
side air  in  petroleum  tanks  and  should 
have  a  return  bend  at  their  upper  end, 
fitted  with  a  wire  mesh  screen.  Natur- 
ally the  vent  should  connect  to  the 
highest  point  in  the  tank. 

Filling  pipes  may  lead  to  screw 
plates  in  the  deck  arranged  to  re- 
ceive the  contents  of  the  tank  through 
a  hose  or  a  large  funnel  with  strainer. 
If  such  a  pipe  is  too  long  there  is 
danger  of  its  breakage  through  un- 
equal expansion  and  vibrations  of  the 
hull  and  tank  top.  Therefore,  the  fill- 
ing pipe  sometimes  ends  just  below 
the  deck  plug  and  has  an  independent 
cap.  Such  a  filling  connection  may 
serve  as  a  vent  for  water  tanks  if 
small  holes  are  drilled  just  below  the 
cap.  ; 

Gage  connections  vary  according  to 
type  of  measuring  instrument  used 
and  are  sometimes  dispensed  with  if 
the  contents  are  measured  through  the 
filling  pipe  by  means  of  a  calibrated 
sounding  rod.  In  this  case  a  small 
re-enforcing  plate  should  protect  the 
tank  bottom  where  the  rod  strikes. 
The  kind  of  gages  depend  upon  size 
of  tank  and  accuracy  of  measurement 
desired.  Gage  columns  of  the  simple 
tubular  glass  type  are  subject  to 
danger    of    breakage    and     should    be 


protected  by  vertical  rods  or  a  ver- 
tically slotted  metal  pipe  around  the 
glass  columns.  Reflex  gages  consist 
cf  heavy  plate  glass  in  a  metal  frame. 
The  front  glass  has  vertical  "V" 
grooves  in  it  and  causes  the  liquid  to 
appear  dark  as  it  rises  between  the 
two  glass  plates.  Float  gages  have  a 
twisted  metal  ribbon  extending  from 
a  horizontal  dial  in  the  tank  top  to 
the  bottom  of  the  tank.  The  upper 
end  of  the  ribbon  strip  has  a  needle 
attached.  A  small  cork  or  hollow 
metal  float  slides  up  or  down  the 
ribbon  as  the  level  of  liquid  varies, 
but  the  float  is  prevented  from  turn- 
ing by  vertical  guide  rods.  As  a  re- 
sult the  ribbon  turns  the  pointer  as 
the  float  rises  or  falls.  Pneumerica- 
tors  are  frequently  use^  in  large  tanks 
and  afford  the  advantage  of  having 
the  tank  contents  observed  at  some 
remote    point. 

Drainage  connections  are  for  suc- 
tion pipes  to  the  point  at  which  the 
tank  contents  are  utilized  or  dis- 
charged. Sometimes  a  screw  plug  is 
fitted  to  a  flange  at  the  lowest  point 
so  that  the  tank  may  be  entirely 
emptied  and  dried  out. 

Sediment  chambers  may  be  fitted 
to  fuel  tank  discharge  lines  to  catch 
and  retain  impurities  or  foreign  mat- 
ter. The  suction  is  at  a  point  near 
the  top  of  such  chambers  and  a  clean 
out  plug  is  at  the  bottom.  This  pre- 
caution is  not  considered  necessary  if 
the  fuel  is  strained  through  fine  copper 
screen   as   the   tank   is   fitted. 

All  pipe  lines  should  have  offsets  or 
bends  to  permit  of  expansion  without 


FIfi.    02— KUi;i.    oil    WATKI!    TANKS,    FLAT   SIDE   TYPE 


/:> 


7(y 


The  Design   and  Construtiou   of  Pozvcr    Work   Boats 


Vcni  Pi/ic 


Cvt/NDPICflL  fVEL  T/INKS 

Iti   fMGiME  Room  Wings 


ruH    Pipe 


(   ^  yCever  Plate 


DCTMIL   /IT /I 
OCl/IRO  STRIPS  WHCflE 
FUEL   SUPPtV    P/PE  TO 
EN&IHE   CWOSSES  FLOOR 


'vel  FromT^nk 


fuel  Line 
'  To    Enyt'n* 


Screu/ed 
'  OfCK   Plate 


llUnj  pijie 


3EDIMEMT    CH/IMDEff 


DETAIL  C 
Deck  C/isting  & 
Filling  Pipe 


FIG.  93— INSTALLATION  AND  EQUIPMENT  OF  FUEL  TANKS 


Straining  or  breaking  the  pipes  and 
connections.  Valves  and  pipes  should 
be  within  access  at  all  times  and 
clearance  around  the  outside  of  tanks 
should  be  sufficient  to  permit  of  clean- 
ing and  painting  the  tanks  and  sur- 
rounding hull  structure.  No  pipes 
should  be  threaded  to  the  tank  plat- 
ing but  riveted  flanges  of  cast  steel 
or  heavy  plating  should  take  the 
screwed    connections. 

Auxiliary  machinery  for  hoisting 
purposes  has  been  discussed  in  a 
previous  article.  That  for  pumping, 
lighting  and  miscellaneous  purposes  is 
located  in  the  engine  room  if  possible 
and    is    usually    a    part    of    the    engine. 

Electric  Generaling  Sets 

Electric  generating  sets  vary  from 
one-half  to  five  kilowatts  capacity  and 
are  driven  by  independent  internal 
combination  engines  or  by  a  silent 
chain  or  belt  from  the  main  engines. 
Independent  sets  of  standard  com- 
mercial makes  are  preferable,  since 
they  do  not  require  running  the  main 
engine    if    light    is    desired    when    the 


Ca.r\vas    Pachtnf  tn 
White    Letd 


MM  y»ii»! 


Hvll    Pianktnf 


OCTAIL    OF 
IHLET    CONNECTION 

FOR    Pipe  Suctions 
Fho/i  5Ef\ 


vessel  is  not  under  way.  The  ca- 
pacity of  the  set  varies  with  the  num- 
ber of  lights  on  the  vessel.  A  stor- 
age battery  is  usually  "floated  in  the 
line"  from  the  generator,  so  that  it 
becomes  automatically  charged  and 
may  afford  current  when  the  genera- 
tor is  idle.  A  switchboard  of  slate  or 
other  nonconducting  material  is  fitted 
near  the  generator  and  has  the  usual 
volt  meters,  ammeters,  rheostat, 
switches,  fuses,  ground  lights,  auto- 
matic cutouts,  etc.  The  various  cir- 
cuits should  be  arranged  to  lead  direct 
from  the  switchboard  and  to  be  inde- 
pendent. This  is  particularly  im- 
portant in  the  case  of  the  running 
lights  and  the  searchlight.  A  "tell- 
tale" should  be  in  the  pilot  house  so 
the  helmsman  can  see  that  the  run- 
ning lights  are  in  order.  All  running 
lights  if  fitted  for  electric  equipment 
should  have  duplicate  oil  lamps  which 
are  used  in  case  of  emergency. 

The  number  and  location  of  run- 
ning lights  are  regulated  by  the  Bu- 
reau of  Navigation,  Department  of 
Commerce,  Washington,  D.  C.  They 
vary  with  the  size  and   type  of  vessel. 

Searchlights  may  be  of  the  arc  or 
the  incandescent  filament  type.  The 
latter  are  considered  ample  for  the 
average  small  work  boat,  since  their 
power  consumption  is  less  and  they 
are  not   expensive   or   complicated. 

Lights  in  the  living  quarters  should 
be  tasteful  and  ornamental.  Frosted 
globes  add  to  their  attractiveness  and 
soften   their   glare. 

Lights  in  machinery  spaces,  pas- 
sages, holds  and  on  deck  are  in  vapor 
tight  fixtures  ard  should  be  guarded 
by  wire.  In  the  engine  room,  cargo 
holds  and  tank  spaces,  plugs  should 
be   fitted   so  that  portable  hand   lights 


may  be  connected  when  needed.  The 
cable  for  these  lamps  should  be  suf- 
ficiently long  to  insure  being  able  to 
see  any  point  which  may  require  ex- 
amination or  repairs. 

If  there  is  electric  power  at  the 
docks  where  the  vessel  ties  up,  and 
the  voltage  of  the  ship's  circuit  agrees 
with  that  on  shore,  it  is  well  to  fit 
plugs  outside  the  deckhouse  so  that 
current  may  be  taken  from  the  dock 
lines  if  the  boat  is  tied  up  for  ex- 
tended periods. 

The  wiring  on  decks  and  elsewhere 
except  in  the  living  quarters  should 
be  in  metal  conduit,  with  standard 
metal  junction  boxes.  Wood  molding 
may  be  used  in  the  living  spaces. 

Pumps  and  Drainage 

Piping  for  the  "Pumping  and  Drain- 
age Systems"  has  the  following  uses: 

(a)  Draining  the  bilges, 

(b)  Filling  and  emptying  water 
tanks, 

(c)  Providing  pressure  to  plumbing 
fixtures,  fire  lines,  wash  deck  connec- 
tions, etc. 

The  main  engines  are  usually  fitted 
with  two  water  pumps  of  the  plunger 
or  the  centrifugal  type,  driven  from 
the  crankshaft  or  the  camshaft.  One 
of  these  pumps  circulates  the  water 
for  cooling  the  engine  cylinders.  It 
draws  its  supply  from  overboard 
through  a  sea  connection  on  the  hull, 
near  the  turn  of  bilge.  Be  careful 
that  this  location  will  provide  against 
danger  of  stopping  up  due  to  the  ves- 
sel's grounding  and  that  it  will  always 
remain  below  the  water.  A  strainer 
covers  the  pipe  opening  to  prevent 
solids  from  entering  and  clogging  the 
pipe  line  to  the  circulating  pump.  A 
valve  in  the  suction  pipe,  close  to  the 
sea  connection,  provides  for  closing 
off  the  sea  water  in  case  of  damage 
to  the  pipe  line,  or  if  the  pump  is  to 
be  used  for  draining  the  bilges. 

The  cooling  water  passes  from  the 
circulating  pump  to  the  cylinder  jack- 
ets and  discharges  overboard  at  or 
near  the  water  line.  Frequently  the 
cooling  water  discharge  pipe  is  tapped 
into  the  exhaust  pipe  from  the  mam 
engine. 

The  suction  pipe  to  the  circulating 
water  pump  may  be  arranged  to  draw 
from  the  bilges  by  connecting  to  the 
bilge  manifold.  This  gives  the  boat 
additional  pumping  facilities  in  case 
of  emergency,  when  the  sea  injection 
valve  may  be  closed  and  the  bilge 
water  discharged  through  the  cylinder 
jackets  of   the   main   engine. 

The  second  pump  above  mentioned 
is  not  fitted  to  all  engines  particu- 
larly in  the  smaller  sizes.  It  serves 
as    a    bilge    pump,     drawing    directly 


Tanks — Auxiliary  Machinery — Quarters 


77 


from  the  bilge  suction  pipe  lines  and 
discharging  overboard.  It  may  also 
be  piped  to  the  sea  connection  which 
admits  water  to  the  circulating  pump, 
and  thus  used  to  provide  sea  water 
on  deck  for  washing  down  or  fire  pur- 
poses. 

Power  tugs  from  about  fifty  feet 
upwards  in  length  usually  have  an 
auxiliary  gasoline  engine  which  drives 
a  generator  and  sometimes  an  air 
compressor  and  water  pump  as  well. 
This  pump  is  piped  to  the  bilges,  the 
fire  and  deck  service  and  the  sanitary 
service,  through  a  manifold  in  the  en- 
gine  room. 

A  hand-operated  bilge  pump  should 
be  fitted  on  all  power  boats. 

The  sanitary  system  is  piped  to 
flush  closets,  urinals,  for  water  supply 
to  baths,  wash  bowls  and  even  for 
cooking   purposes,   on   boats    operating 


tuiaUc    o/   Hull 


DETAIL  OF 
SOIL   PIPE   DiSCHnROE 
CONNECTION 


Noie:   Drain  fiit>^i    end 
Scupper  Ouil'is  jrein  levels 
w<it    mbaue   wnier  Jine  hM4 
not    i^  fitted   withfltp  vtlve. 


in  fresh  water.  Salt  water  vessels  use 
sea  water  for  flushing  and  bathing 
only,  fresh  water  being  taken  from 
the  tanks  for  cooking  and  potable 
purposes. 

Pressure  is  provided  through  an 
overhead  gravity  tank  which  may  be 
on  top  of  the  deck  house  or  the  cabin 
trunk.  Connections  to  the  sanitary 
supply  tank  are  a  filling  pipe,  a  dis- 
charge line,  an  overflow,  a  vent  pipe 
and  a  drain  plug.  It  is  essential  that 
the  tank  be  protected  against  freezing. 
Boats  with  a  ventilating  stack  may 
have  the  tank  in  this. 

Mention  has  been  made  of  pipe  con- 
nections on  deck  for  washing  down 
and  fire  uses.  Brass  capped  plugs  at 
the  sides  of  deck  houses,  with  hose 
racks  on  the  bulkheads  nearby,  should 
be  on  boats  from  about  75  feet  long 
upward.  Vessels  smaller  than  this 
have  fire  buckets  in  racks  on  deck 
and  chemical  fire  extinguishers,  lo- 
cated where  readily  reached  in  case  of 
fire. 

Fire   Losses  Are   Preventable 

The  majority  of  fire  losses  in  power 
boats    are    preventable    by    proper    de- 


sign and  the  observance  of  due  pre- 
caution when  in  service.  Most  fires 
are  due  to  one  of  the  following: 

(a)  Improper  ventilation  of  the  fuel 
tank  and  engine  room. 

(b)  Leaks  in  the  fuel  pipes  and 
fittings  because  no  allowance  is  made 
for  vibration  and  expansion,  or  the 
pipes  and  fittings  are  inaccessible  for 
repair. 

(c)  Collection  of  grease,  oil  and  in- 
flammable gases  in  the  bilges,  with  no 
provision  for  their  removal  or  drain- 
age. 

The  first  of  these  causes  will  be 
taken  up  under  ventilation;  the  second 
has  been  discussed  under  fuel  piping 
and  the  third  may  be  avoided  as  fol- 
lows. Fit  a  sheet  metal  drip  pan 
under  all  fuel  and  oil  tanks  and  under 
the  engines.  This  pan  may  be  of 
black  or  galvanized  iron  or  copper, 
and  of  width  and  depth  to  catch  and 
retain  all  drip  from  the  machine  under 
which  installed.  A  slight  drainage 
slope  should  be  given  the  bottom  of 
the  pan  and  there  should  be  a  large 
well  or  "sump"  at  the  low  end,  from 
which  the  drippings  may  be  pumped, 
bailed   or   swabbed. 

All  water  piping  may  be  galvanized 
wrought  iron  with  malleable  screwed 
fittings.  Valves  should  have  compo- 
sition  seats. 

Air  pumps,  supplying  pressure  for 
starting  the  main  engines,  blowing  the 
whistle,  affording  a  head  in  the  water 
or  fuel  tanks  when  these  are  low 
down  in  the  hull,  are  sometimes 
driven  from  the  main  engine  or  by  the 
auxiliarj'   gasoline    set. 

Power  boats  in  northern  waters 
should  have  some  form  of  heating 
system.  When  less  than  50  feet  long 
small  oil  flame  heaters,  securely  fast- 
ened to  the  deck  may  be  in  each 
compartment  to  be  heated.  The  deck 
and  bulkheads  near  all  heaters  should 
be  protected  against  the  heat  by  a 
sheet  of  asbestos  board  covered  with 
sheet  metal. 

Larger  boats  have  central  heating 
plants  of  the  hot  water  or  steam  type, 
with  piping  to  the  radiators  in  heated 
spaces.  Such  heaters  may  burn  coal 
or  oil  and  should  be  in  the  engine 
room  or  the  galley.  A  small  galvan- 
ized or  black  iron  smoke  pipe  carries 
the  heater  gases  to  the  stack,  when 
such  is  fitted.  Otherwise  the  smoke 
pipe  projects  above  the  cabin  or  trunk 
and  has  a  metal  cap  or  hood  to  ex- 
clude rain  water.  Sometimes  this 
hood  turns  with  the  wind  thus  in- 
creasing  the    draft    by   ejection    effect. 

There  should  be  about  one  square 
foot  of  heating  surface  in  the  radia- 
tors to  each  fifty  or  seventy  cubic 
feet  of  space  to  be  heated. 


Hot  water  systems  require  an  ex- 
pansion tank  located  in  the  top  of  the 
engine  room  or  the  stack.  This  tank 
has  an  overflow  connection  to  the 
deck  outside  and  is  piped  to  the  radi- 
ators and  to  the  cool  water  inlet  of 
the  heater.  The  heater  should  be  be- 
low the  level  of  the  radiators  if  pos- 
sible, so  that  the  hot  water  leaves  the 
top  of  the  heater,  flows  upward 
through  the  radiators  to  the  expansion 
tank  and  then  down  to  the  heater 
again. 

A  coal  bin  or  fuel  tank  is  located 
close  to  the  heater. 

The  heater  is  provided  with  the  fol- 
lowing   fittings: 

Thermometer, 

Pressure   gage. 

Water  gage, 

Safety  blow  valve. 

Damper, 

Drain  plug. 

Air    relief    valves    should    be    on    all 


Stfniner 


^ Sheet 
fieUL 


Scretved  . 
Flanged 


DET/\\L  OF 

scupper   from  tiled 
Toilet  sppiCe     , 

radiators  and  the  entire  system  should 
be  carefully  drained  through  cocks  at 
the  low  points,  in  case  the  vessel  is 
laid    up    during    freezing    weather. 

Steam  heating  systems  are  similar 
in  arrangement  and  fittings  except 
that  tlie  expansion  tank  is   lacking. 

In  large  vessels,  thermostatic  con- 
trols may  be  fitted  in  the  heated  com- 
partments to  automatically  regulate 
the   temperature. 

Radiators  vary  from  ordinary  pipe 
on  brackets,  to  cast  iron,  pressed  steel 
or  brass  ones  of  the  upright  or  the 
wall  type.  Pilot  house  radiators  and 
piping  within  ten  feet  of  the  compass 
should  be  brass,  because  of  the  effect 
of  iron  or  steel  on  the  magnetic 
needle. 

Insulating  pipe  covering  should  be 
on  all  heater  pipes,  on  the  exhaust 
pipes  from  machinery  and  on  all  hot 
pipes  where  extreme  temperature  will 
endanger  personal  safety  or  result  in 
loss   in   efficiency. 

Tubular  boilers  on  large  diesel  en- 
gined  vessels  sometimes  derive  their 
heat  from  the  exhaust  gases  of  the 
main  engines,  generating  steam  for 
auxiliary     engines     and     for     heating. 


78 


The  Design   and  Construetion   of  Power    Work   Boats 


Oure.7 


/l,/e  P/iiiM£ 


FIG.    95— Bl  ILT-IN    UKFIilCKIlATOIi    IN    (AniN   TKUNK    OF    50   TO    Tu-FOOT   I'OVVEU   BOAT 


Vessels  of  this  type  use  electrical 
pumps,  winches  and  other  auxiliaries, 
the  current  being  supplied  by  a  gen- 
erator driven  by  a  diesel  engine. 

Plumbing    Fixtures 

Plumbing  fixtures  are  too  often  not 
installed  where  their  presence  would 
introduce  low  additional  cost  while 
affording  real  comfort  and  sanitary 
surroundings.  This  applies  to  nearly 
all  power  workboats,  which  should  at 
least  have  a  self-flushing  water  closet 
and   lavatories  with   running  water. 

If  the  crew  is  quartered  on  board 
it  is  imperative  that  bathing  and  gal- 
ley plumbing  fixtures  be  fitted;  for  a 
clean  and  well  fed  crew  means  a  neat 
and  well  kept  ship. 

Water  closet  bowls  should  always 
be  located  in  a  well  lighted  and  ven- 
tilated space,  partitioned  off  from  the 
rest  of  the  living  quarters  by  odor 
tight  bulkheads.  There  should  be  at 
least  one  bowl  for  every  twelve  or 
fifteen  persons.  The  discharge  or 
"soil"  pipe  should  be  large  (at  least 
three  inches  in  diameter).  Too  much 
emphasis  cannot  be  laid  on  this  point, 
for  clogged  bowls  are  a  cause  of  dis- 
satisfaction and  disgust.  The  flushing 
water  should  be  taken  from  the  sea 
and  the  bowls  located  above  the  load 
water  line  if  practicable.  This  will 
eliminate  the  necessity  for  pump  type 
closets  if  the  boat  has  a  sanitary  pres- 
sure system.  Bowls  if  below  the 
water  line,  should  always  be  of  the 
pump   type. 

Urinals  are  fitted  in  larger  vessels 
and  should  be  of  a  type  readily 
cleaned,  not  subject  to  clogging. 

All    sanitary    fixtures    should    be    as 


close  to  the  ship's  side  and  to  the 
source  of  water  supply  as  practicable. 
Lavatory  and  toilet  spaces  should  be 
easily  entered  without  undue  disturb- 
ance of  the  privacy  of  living  quarters. 

Water  supply  pipes  may  be  galvan- 
ized wrought  iron,  with  valves  having 
bronze  stems  and  seats.  Discharge  or 
"soil"  pipes  may  be  wrought  iron  or 
lead,  terminating  in  cast  iron  flap 
valves  at  or  near  the  water  line  on  the 
hull.  If  the  pipes  have  bends  (which 
should  be  avoided)  there  should  be  a 
clean-out  plug  at  each  turn  in  the 
pipeline. 

The  deck  in  toilet  spaces  should 
never  be  of  wood  or  other  material 
which  tends  to  absorb  moisture  and 
odors.  Tiling  in  cement  or  plain  ce- 
ment are  best  suited  for  such  decking. 
Wooden  decks  should  be  protected 
against  the  likelihood  of  moisture 
getting  under  the  deck  covering,  by 
having  a  watertight  sheet  lead,  zinc 
or  galvanized  iron  pan  fitted  tightly 
all  around  the  compartment  and  ex- 
tending at  least  up  onto  the  bulk- 
heads. This  "flashed"  metal  should 
extend  at  least  six  inches  above  the 
top  of  the  tile  or  cement.  Plain  ce- 
ment decks  in  toilet  spaces  should 
have   portable   gratings   of   oak  or  ash. 

The  corners  of  all  toilet  space  decks 
should  be  generously  rounded  (coved) 
and  drainage  provided  at  the  low  cor- 
ners by  scupper  openings  having  per- 
forated brass  strainers.  Pipes  dis- 
charge from  these  scuppers  into  the 
soil   pipes   or   the   deck   scupper   pipes. 

Where  bathtubs  or  showers  are 
fitted,  these  should  be  located  apart 
from  the  toilet  spaces  and  should  have 
running  hot  or  cold  water.     The  sup- 


ply for  these  is  usually  from  the  sea, 
but  on  salt  water  ships  fresh  water 
is  from  the  ships'  tanks  and  salt  water 
1.;   provided   as   well. 

Lavatories  and  sinks  in  galleys  or 
pantries  should  have  spring  faucets  to 
minimize  waste  of  water.  They  dis- 
charge into  the  soil  pipes  and  some- 
times into  the  bilge. 

All  toilet  fixtures  above  mentioned 
should  be  of  porcelain  enameled  iron, 
with  nickeled  brass  fittings  so  they 
can  be  kept  clean  and  sanitary. 

Hand  pumps  of  brass  or  with  brass 
linings,  are  fitted  to  galley  sinks  from 
the    fresh    water    supply    system. 

In  sone  harbors  the  discharge  of 
waste  from  plumbing  fi.xtures  is  pro- 
hibitive and  vessels  navigating  such 
waters  require  a  large  tank  in  the 
hold.  The  waste  matter  from  these 
tanks  is  forced  overboard  by  com- 
pressed air,  steam,  or  a  pump  for  that 
purpose,  after  the  vessel  has  got 
away   from   the   prohibitive   waters. 

Messing  Equipment 

Messing  equipment  is  that  devoted 
to  feeding  the  crew,  including  the 
storage  of  unprepared  food  in  store- 
rooms and  refrigerators;  the  prepara- 
tion of  the  food  in  the  galley  and  the 
serving   of   the   food. 

Canned  food  supplies  or  those  such 
as  rice,  beans,  flour,  sugar,  etc.,  which 
keep  relatively  long  without  refrigera- 
tion, are  termed  "drystores."  Lockers 
or  storerooms  with  shelves  and  bins 
for  such  stores  may  be  located  in  the 
hold  and  should  be  dry  and  well  ven- 
tilated. 

Vegetables  should  be  placed  in 
grilled  boxes  or  bins,  in  the  open  air 
if  possible  but  with  covered  tops. 
Such  vegetable  lockers  may  be  located 
on  top  of  the  cabin  or  trunk  to  which 
they  are  securely  fastened.  They  con- 
sist of  oak  or  pine  slats  with  a  rain- 
proof hinged  top.  Vegetable  lockers 
of  strong  wire  mesh  are  desirable  in 
larger  vessels. 

Small  bins  or  jars  in  the  galley 
should  be  fitted  to  provide  an  imme- 
diate  supply   for   cooking. 

Perishable  supplies  such  as  fruit, 
eggs  and  other  dairy  products,  meats, 
etc.,  are  carried  in  refrigerators.  These 
should  be  easily  reached  from  the 
galley  and  may  be  either  built  into 
the  ship  or  of  standard  commercial 
type  strongly  secured  in  place. 

Refrigerator  capacities  average  from 
2..S  to  3  cubic  feet  of  volume  for  each 
person  for  which  cold  stores  are  pro- 
vided. 


CHAPTER  XVII 

Food   Storage,   Heating   and   Lighting 


'MALL  refrigerators  in  vessels 
shorter  than  100  feet,  are  usu- 
ally cooled  by  ice  carried  in 
a  compartment  within  them- 
selves. Larger  ones  are  cooled  by  re- 
frigerating machines,  using  ammonia, 
carbon  dioxide,  sulphur  dioxide,  ethyl 
chloride  or  dense  air  as  the  cooling 
medium.  The  smallest  of  such  ma- 
chines have  a  capacity  of  one-quarter 
ton  of  ice  per  day.  They  are  driven 
by  electric  or  internal  combustion  mo- 
tors. 

The  outside  refrigerator  walls  are 
of  steel  or  wood,  usually  tongue  and 
grooved,  from  %  inch  to  1%  inch 
thick.  The  inside  of  these  bulkheads 
has  a  layer  of  tarpaper  or  building 
paper.  A  layer  of  insulating  material 
is  inside  the  paper  and  is  from  four 
to  eight  inches  thick.  The  best  of 
such  materials  is  pure  block  cork, 
usually  fitted  in  two  layers  with  the 
seams  staggered.  Sometimes  a  sec- 
ond layer  of  thick  paper  is  between 
the  two  thicknesses  of  cork,  while  a 
final  paper  coat  is  always  inside  the 
insulating  material.  Ground  pressed 
cork,  mineral  wool  or  even  air  cells 
are  often  used  to  form  the  refrigera- 
tor walls  but  these  are  not  recom- 
mended. The  insulation  should  be 
packed  tightly  and  fastened  by  ce- 
ment, «o<  by  nails  or  other  metal  fasten- 
ings which  conduct  heat.  The  inside 
refrigerator  walls  are  of  sheet  zinc, 
porcelain  enameled  iron,  glass,  or 
wood    soldered    or   cemented   in   place. 

In  designing  refrigerators  remember 
that  cold  air  from  the  ice  or  the  cool- 
ing coils  always  settles  to  the  bottom 
and  replaces  warmer  layers.  There- 
fore, the  ice  or  coils  should  be  at  the 
top  of  the  box  to  insure  circulation. 
The  air  in  refrigerators  should  be  kept 
as  dry  as  possible. 

If  ice  is  used  it  is  placed  in  the 
upper  part  of  the  refrigerator  on  a 
metal  shelf  which  has  pipe  drains  to 
the  bilges.  Air  spaces  above  and  at 
the  sides  of  the  ice  provide  cooling 
circulation. 

Refrigerator  doors  are  double  rab- 
beted with  rubber  gaskets.  Small 
boats  may  have  refrigerator  boxes 
opening  on  top  located  in  the  holds 
or   under   locker   seats.     A   convenient 


arrangement  where  there  is  a  separate 
galley,  is  to  have  the  refrigerator  in 
one  corner  with  its  top  just  below  the 
windows  of  the  cabin  or  trunk.  The 
ice  and  cold  stores  may  be  passed 
through  a  window  directly  into  such 
a  box.  Still  larger  vessels  with  galley 
on  the  main  deck  may  have  a  door  in 
the  deck  house  at  the  refrigerator. 
Both  these  arrangements  prevent  the 
soiling  of  interior  of  the  cabin  or 
trunk   when   stocking   up   the   ice   box. 

Dryslorcs 

Canned  food  supplies  or  those  such 
as  rice,  beans,  flour,  sugar,  etc.,  which 
keep  relatively  long  without  refrigera- 
tion, are  termed  "drystores."  Lockers 
or  storerooms  with  shelves  and  bins 
for  such  stores  may  be  located  in  the 


iftj-reiv  J^AeT/f/^tiS  - 


seCT/OH  TH/?U  FffAMS  of 

FIG.     00— CONSTRUCTION    OF    KEFKIGERATOR 
DOOR 

hold  and  should  be  dry  and  well  ven- 
tilated. 

Vegetables  should  be  placed  in 
grilled  boxes  or  bins,  in  the  open  air 
if  possible  but  with  covered  tops. 
Such  vegetable  lockers  may  be  located 
on  top  of  the  cabin  or  trunk  to  which 
they  are  securely  fastened.  They  con- 
sist of  oak  or  pine  slats  with  a  rain 
proof  hinged  top.  Vegetable  lockers 
of  strong  wire  mesh  are  desirable  in 
larger    vessels. 

Small  bins  or  jars  in  the  galley 
should  be  fitted  to  provide  an  imme- 
diate   supply    for    cooking. 

Galley  ranges  vary  from  small  blue 
flame  kerosene  stoves  with  one  or 
two  burners  to  large  ranges  burning 
oil  or  coal.  The  small  stoves  may  be 
in  a  drawer  lined  with  sheet  metal 
so  that  the  stove  is  out  of  the  way 
when  not  in  use.  A  small  fuel  tank 
is  usually  fitted  to  such  kerosene 
stoves  and  sometimes  there  is  a  small 
hand  operated  air  pump  to  generate 
pressure  in  the  tank. 

Oil    burning   ranges   use    fuel   oil   of 


heavy  gravity  and  are  used  only  in 
vessels  with  diesel  engines  or  in  large 
vessels.  The  burner  atomizes  the  fuel 
by  air,  steam  or  mechanical  means. 

Coal  ranges  are  usually  fitted  in  ves- 
sels above  100  feet  long.  There  is  a 
fuel  locker  close  to  such  ranges  and 
they  have  a  tank  attached  for  heating 
water.  This  may  be  piped  to  the  hot 
water  sanitary  system  if  desired. 

All  ranges  are  securely  fastened  in 
place  by  screws,  angle  lugs,  or  stay 
rods.  There  is  a  nickeled  guard  rail 
on  top  of  the  ranges  to  prevent  pots 
and  pans  from   sliding  off. 

The  deck  and  bulkheads  near  ranges 
are  protected  against  the  heat  by 
sheet  asbestos  covered  with  galvan- 
ized iron. 

A  stack  over  the  ranges  carries  off 
gases  and  odors. 

Dressers  for  Food 

Beside  the  ranges,  sink  and  plumb- 
ing thus  far  mentioned,  galleys  have 
dressers  for  preparing  the  raw  food 
for  cooking.  This  dresser  may  serve 
as  a  mess  table  with  hinged  stools 
attached  or  arranged  to  stow  under- 
neath. Lockers  and  drawers  under 
the  dresser  and  the  sink  afford  stow- 
age for  cooking  utensils.  Racks  and 
shelves  on  the  bulkheads  are  provided 
for  the  dishes.  These  shelves  have 
covered  fronts  with  a  Y-shaped  slot 
in  them  so  that  dishes  are  put  in  at 
the  top  and  cannot  slide  out  when  on 
tlie  shelf.  Cups  and  other  china  dishes 
with  handles  are  hung  from  hooks 
underneath  the  shelving. 

The  decking  of  galleys  in  small 
boats  may  be  linoleum,  while  in  larger 
ones  it  is  usually   tile. 

When  meals  are  not  served  in  the 
galley  there  may  be  a  saloon,  although 
this   is   not   common   in   workboats. 

Berthing  accommodations  are  not 
needed  in  boats  which  have  short  runs 
but  it  is  well  to  provide  sleeping  facil- 
ities for  emergency  use.  To  this  end 
hinged  bunks  of  galvanized  pipe  may 
be  installed  in  the  forehold  or  even  in 
the  wings  of  the  engine  room.  The 
berths  may  have  lashed  canvas  or 
spring  bottoms  and  mattresses.  Bed- 
ding is   stored   in   lockers   nearby. 

Sometimes  cushioned  seats  or  "tran- 


ro 


80 


fLtM 


£LE\^Arie^ 


piQ,  97— INTERIOR  OF  STACK  WITH  TANKS 

soms"  are  arranged  to  slide  out  form- 
ing berths  when  extended.  The  cush- 
ions are  designed  to  fit  the  extended 
transom  and  serve  as  mauresses. 
Cushions  are  filled  with  hair  or  buoy- 
ant fibre  such  as  kapok.  They  may  be 
covered  with  leather,  imitation  leather 
or  velvet.  The  imitation  leather  is 
recommended  as  being  durable  and 
best   for   ordinary   workboats. 

Lockers,  drawers  and  shelving 
should  be  provided  wherever  possible 
by  utilizing  unoccupied  corners  or 
spaces  under  berths  and   seats. 

Means  of  Ventilation 
The  usual  means  for  ventilation  are: 
(a)  Cowl  ventilators,  (6)  mushroom 
ventilators,  (c)  wind  chutes,  (d)  vent 
pipes  or  "goosenecks,"  (e)  skylights  and 
hatches. 

Cowl  ventilators  may  be  fixed  or 
portable  and  are  arranged  to  be  turned 
'into  the  wind"  by  shafting  and  gears 

^^n//   VENTILATOR 


The  Design  and  Construction   of  Power    Work   Boats 


operated  from  below  or  by  handles 
on  the  cowl  itself.  They  are  of  sheet 
iron,  galvanized  or  painted.  Small 
cowls  on  yachts  are  sometimes  of  pol- 
ished brass.  The  cowl  is  mounted  on 
a  fixed  trunk  fastened  to  the  deck  by 
an  angle  ring.  This  trunk  may  extend 
to  any  desired  distance  below  the  deck 
and  the  part  below  the  deck  ring  may 
be  circular  or  rectangular.  Sometimes 
it  is  necessary  to  offset  the  trunk  be- 
low decks  so  it  will  not  prove  an  ob- 
struction. The  cowl  opening  is  usu- 
ally twice  the  diameter  of  the  ventila- 
tor trunk  and  the  upper  edge  projects 
slightly  beyond  the  bottom  of  the 
opening.  The  metal  forming  the  cowl 
is  bumped  and  welded  or  riveted  to 
shape.  A  split  pipe  or  half  round  bar 
re-enforces  the  edges  of  the  cowl 
opening. 

Mushroom   J'cntilators 

Mushroom  ventilators  are  not  "wind 
catchers"  as  is  the  case  with  the  cowl 
type.  They  are  merely  "up  comers," 
meaning  that  they  release  impure  air 
but  do  not  admit  a  fresh  supply.  They 
consist  of  a  short  pipe  fastened  to  the 
deck  with  an  angle  ring.  A  screw 
down  cap  covers  the  top  of  this  pipe 
and  seats  on  a  watertight  rubber 
gasket  or  a  ground  joint.  A  central 
rod  with  acme  or  square  screw  threads 
ill  a  guide  is  turned  from  below  by  a 
handwheel  or  crank,  thus  raising  or 
lowering  the  cap.  The  cap  projects 
over  and  down  around  the  outside  of 
the  pipe,  so  the  vent  may  be  opened 
slightly  in  rainy  weather.  Mushroom 
vents  may  be  of  cast  steel  or  bronze. 
They  are  usually  fitted  over  toilet 
spaces  or  living  quarters  where  mild 
circulation   of   the   air   is   preferable    to 


i!l^" 


/^USHf^OOM 
V£NT/LATOf?- 


H/)NOLei  To 


'7a  Peer 


Ma/^pl£-  To 


FIG.    98— VENTILATING    F,QUIPMENT 


PL/IN  \//ewaf=' 

11 G.    99— VENTILATING    EQUIPMENT 

the   direct   draft   afforded   by   the   cowl 
type. 

Types   of    IVindchutcs 

Windchutes  are  of  two  types;  the 
canvas  ones  for  ventilating  holds  and 
other  spaces  not  requiring  permanent 
vents,  and  the  "airport  type"  which 
may  be  used  in  living  quarters. 

Canvas  windchutes  arc  used  in  cargo 
vessels  and  are  simply  a  long  canvas 
trunk  which  has  an  opening  near  the 
top.  Wing  flaps  at  the  sides  of  the 
opening  help  catch  the  air  and  force 
it  down  through  the  trunk.  The  en- 
lire  canvas  windchute  is  suspended 
from  the  mast  or  rigging  by  its 
hooded  top  and  the  lower  end  passes 
through  a  hatch  into  the  compartment 
which  is  being  aired   out. 

Airport  windchutes  are  of  galvan- 
ized sheet  iron,  scoop  shaped  and  de- 
signed to  be  pushed  through  open 
airports  so  that  air  will  be  deflected 
laterally  into  the  compartments  of  the 
hull.  They  sometimes  have  screens 
at  their  inner  ends. 

Ventilators  of  various  types  are  sold 
by  ship  chandlers  in  stock  sizes. 

Vent  pipes  or  "goosenecks"  are 
placed  over  tank  spaces  and  consist 
of  standard  pipe  extending  above  the 
deck  with  a  return  bend  at  the  top. 
A  standard  pipe  flange  connects  the 
lower  end  of  the  pipe  to  the  deck. 

Forced  ventilation  is  employed  on 
large  vessels  but  not  in  the  conven- 
lional  power  workboat.  Such  a  sys- 
tem has  a  central  blower  plant  taking 
air  from  vent  cowls  and  forcing  it  to 
remote  spaces  in  the  hull  through 
sheet  metal   ducts   or   conduits. 

.'\  few  of  the  cardinal  principles  of 
ventilation  might  well  be  discussed 
and  should  be  borne  in  mind  when 
designing    power    workboats. 

First:  Warm  and  impure  air  Is 
ligliter  than  cool  fresh  air.  Therefore, 
the  supply  ventilator  trunks  should 
lead  well  down  into  the  ventilated 
compartment,  while  exhaust  vents 
open  from  the  highest  points  therein. 
Skylights  form  good  exhaust  but  poor 
supply  ventilators. 

Second:     The  motion  of  air  currents 


L 


Food  Storage,  Heating  and  Lighting 


/■ 


CAifi/'i  LiisMmo  To 


S'Pear'I'MSXL 


r 


x-i.  i 


\ 


H/N6£P  -P/P^  S^PTH- 


Sl 


gC/^^^x  <Se'r. 


£ 


1 


c/^ass  secT/a/r  or 
5LIPIN(S    TRAN50P1   B^PTM 


H//VC7fP   Tf?AN50M  BfRTH 


FIG.    100— PIPE    AND    TRANSOM    BERTHS 


inside  the  hull  is  from  aft  forward  so 
that  supply  vents  should  be  at  the 
after  end  of  compartments  and  ex- 
haust vents   at   the   forward   ends. 

Third:     A  mild  air  current  well  dis- 
tributed    is     more     effective     than     a 


strong  current  which  is  local.     Do  not  Fourth:     Gasoline  fumes  are  heavier 

forget    the    corners    of    compartments  than    air    and    tend    to    accumulate    in 

and    see    that   the    circulation    is    diag-  the    bilges.      Arrange    for    circulation 

onally  upward  by  staggering  the   sup-  low     down     in     engine     or     fuel     tank 

ply  and  exhaust  vents  about  the  com-  spaces  by   using   an   open    rather    than 

partment's  centerline.  a  ceiled  type  of  structure. 


82 


The  Desifin  and  Construction   of  Poivcr   Work  Boats 


jMary   p.   m:rn,   power  fishing   sciioonkr 

Owned   by    Cspe   Aim   Cold   Storage    Co.     Equipped  with   80-horsepower   Wolverine   engine. 

Under     command     of     Capt.     Patrick     Murphy .      This     has     been 

one   of   the   most    successful    craft   in    New    England    waters 


CHAPTER  XVIII 

Painting   Structure    and   Sheathing 


^1 


•EASURES  must  be  taken  to 
protect  a  boat's  structure 
against  the  various  elements 
tending  to  cause  deterioration. 
Wood  will  decay  or  be  attacked  by 
marine  growth  and  animals.  Steel  will 
corrode,  decompose  by  electrolic  action 
or  become  fouled  with  marine  growth. 
First  consider  briefly  the  causes  and 
prevention  of  decomposition  in  wood. 
Decay  is  brought  about  by  micro- 
scopic plants  called  "molds"  or 
"fungi."  These  tiny  organisims  grow 
in  the  wood  fiber  as  parasites,  and 
their  growth  is  aided  by  oxygen, 
water,  heat  and  food,  just  as  in  the 
case  of  other  plants.  If  wood  is  kept 
absolutely  dry  or  constantly  sub- 
merged in  water,  it  will  not  decay.  If 
the  wood  is  in  a  moist  atmosphere  at 
ordinary  temperatures,  it  will  decay 
rapidly.  If  moisture  is  held  in  the 
wood  and  cannot  escape  (as  when 
green  timber  is  painted)  decay  will  set 
in.  Sapwood  decays  more  rapidly 
than   that    from   the   heart. 

Different  Forms  of  Decay 

Different  forms  of  decay  are  "dry 
rot",  "wet  rot",  "sap  rot",  "brown 
rot",  and  "blue  stain".  The  latter  is 
not  seriously  detrimental  to  strength 
of  the  timber  and  occurs  in  the  sap- 
wood  of  pine  or  other  evergreens. 
Such  timber  is  treated  by  dipping 
into  a  solution  of  5  per  cent  solution 
of  carbonate  of  soda  heated  between 
130   and   ISO   degrees    Fahr. 

Decay  which  exists  in  the  heart- 
wood  of  living  trees,  ceases  when  the 
tree  is  cut  and  does  not  spread  to 
other    sound    pieces    of    wood    nearby. 

Softwoods  which  are  exposed  to  the 
weather  wear  away.  This  is  known 
as    "weathering." 

Where  the  Teredo  Works 

There  are  small  marine  animals  of 
various  kinds  in  the  salt  waters  of 
warm  climates  which  attack  wood  by 
boring.  The  teredo  worm  is  best 
known  of  these.  It  has  a  hard  horny 
head,  a  long  body  and  a  feathery  tail 
of  gills.  When  it  has  penetrated  the 
surface  of  a  timber,  the  teredo  works 
along  the  grain  and  does  not  cross 
seams  which  have  been  tarred  or 
calked.      Fresh    water   kills    the    teredo 


worm  and  vessels  are  sometimes  taken 
into  rivers  to  eliminate  the  pest.  When 
properly  sheathed  with  metal,  hulls 
are  not  attacked  by  the  teredo  or 
that  other  insect,  the  wood  louse 
(limnoria).  The  teredo  is  not  found 
in  cooler  salt  waters  (temperatures 
below  SS  degrees),  nor  in  brackish 
waters. 

The  wood  louse  is  found  along  the 
coasts  of  New  England,  the  Gulf  of 
Mexico  and  the  northern  Pacific 
states.  It  lives  only  in  pure  salt 
water.     Dirty  water  will   kill   it. 

How  to  Prevent  Decay 

Prevention  of  decay  in  timber  has 
its  initial  step  in  seasoning  or  drying 
out  the  moisture  from  the  green 
wood.  Green  wood  contains  from  half 
to  three-quarters  of  its  total  weight 
in  water.  Seasoned  wood  (air  dried) 
has  from  10  to  20  per  cent  of  its  dry 
weight  in  contained  water.  This  re- 
duction of  moisture  content  lessens 
the  tendency  for  fungi  to  grow  and 
assures  a  minimum  of  shrinkage  and 
warp  after  becoming  part  of  the 
vessel's  structure. 

Timbers  being  air  dried  have  a 
tendency  to  split  or  "check."  This  is 
minimized  by  painting  or  creosoting 
the  ends  of  the  logs,  or  else  by  driv- 
ing "S"  shaped  wedges  about  J^-inch 
thick  at  the  base  onto  the  log  ends. 
Small  timbers  are  sometimes  put  into 
a  concentrated  salt  solution  where 
they  remain  from  a  day  to  a  week  to 
prevent  their  checking  while  season- 
ing. They  may  be  dried  in  bone  char- 
coal    which     also     prevents     checking. 

Kiln  drying  is  usually  done  in  a 
large  heated  and  ventilated  building 
through  which  the  lumber  passes  in 
successive  steps.  It  comes  in  at  one 
end  as  green  wood  and  leaves  at  the 
other  end  of  the  building  in  seasoned 
condition.  Soft  woods  can  be  dried 
more  rapidly  and  at  higher  tempera- 
tures than  hard  woods,  without  loss 
of   strength. 

Seasoned  timber  after  incorporation 
in  the  hull  structure  is  protected  by 
saturating  with  various  compounds  to 
exclude  moisture  and  decay  or  by 
coating  with  elastic  waterproof  pig- 
ments. The  saturating  process  is  little 
used  in  boat  building,  the  preservative 

83 


chemicals  mostly  employed  being 
"creosote",  chloride  of  mercury  and 
chloride   of  zinc. 

Creosote  is  Best  Preservative 

Creosote  (creosote  oil  or  dead  oil  of 
coal  tar)  is  the  best  of  these  preserva- 
tives. Owing  to  its  penetrating  odor 
it  is  only  used  on  vessels  where  the 
cargo  (if  subject  to  taint)  and  the 
living  quarters  are  remote  from  the 
treated  timbers.  Vessels  such  as  shal- 
low draft  lighters  or  self-propelled 
barges,  which  do  not  carry  cargo  in 
the  holds,  may  be  creosoted.  The 
wood  should  be  cut  and  trimmed  to 
fit  before  being  treated.  It  is  then 
creosoted. 

Creosote  is  a  by-product  from  the 
manufacture  of  coke  or  illuminating 
gas.  It  is  the  residuum  of  tar  after 
the  light  oils  have  distilled  off.  Its 
chemical  composition  is  very  involved. 
It  varies  in  weight  as  purchased  and 
the  heavier  grades  are  the  best.  The 
timber  to  be  treated  has  the  coal  tar 
creosote  forced  into  its  wood  cells 
under   pressure. 

A  number  of  compounds  with  trade 
names  such  as  "carbolineum"  are  ap- 
plied with  the  brush  as  substitutes  for 
creosote. 

The  seasoned  and  cut  timber  is 
placed  in  a  heated  chamber  wherein  a 
partial  vacuum  is  then  created.  This 
expells  moisture  from  the  ducts  and 
cells  in  the  wood  and  the  creosote  oil 
is  forced  in  to  replace  it.  There  are 
various  methods  for  performing  the 
processing,  some  more  economical  as 
regards  use  of  the  fluid  or  less  apt  to 
break  down  the  structure  of  the  wood 
contributing   to   strength,    than    others. 

Surface    Preservatives 

Surface  preservative  coatings  for 
wood  are  divided  into  (a)  fillers,  (b) 
paints,   (c)   varnishes. 

Fillers  are  used  to  close  the  pores 
of  woods  which  are  to  be  given  a 
high  polish.  As  such  polished  finishes 
do  not  find  general  application  except 
for  furniture,  models,  musical  instru- 
ments, etc.,  they  will  not  be  dis- 
cussed here. 

Paints  for  wooden  surfaces  contain 
a  basic  pigment  of  lead  or  zinc,  mixed 
with  an  oil,  a  thinner  and  a  dryer. 


84 


The  Design  and  Construction  of  Power   Work  Boats 


FIO.    101-BILGK   KEELS   AND   SHEATHING 


White  lead,  zinc  wliite  (oxide  of 
zinc)  and  leaded  zincs  (mixtures  of 
zinc  oxide  and  sulphate  of  lead)  are 
used  for  the  pigments.  The  lead  and 
zinc  pigments  are  mixed  in  best 
paints  because  zinc  alone  sometimes 
causes  check  and  scale,  while  lead 
gives  rise  to  scales  or  blisters.  These 
basic  pigments  in  paint  are  improved 
by  adding  small  percentages  of  finely 
ground  crystal  salts,  barium  sulphate 
(barytes),  oxide  of  silicon  (silex)  and 
aluminum  silicate  (climaclay),  being 
most    often   used. 

The  desired  tint  is  obtained  by  add- 
ing colored  pigments,  the  more  usual 
of  which  are  lampblack,  umbre,  ochre, 
sienna,  chrome  yellow  and  Prussian 
blue. 

Pure  raw  linseed  oil  is  the  best  for 
general  paint  use  on  wood.  It  causes 
rapid  drying  and  gives  a  hard  finish. 
Boiled  and  raw  oils  are  mixed  for 
metallic   paints. 

Substitutes  for  linseed  oil  are 
menhaden  fish  oil,  used  in  marine 
paints  because  it  resists  moisture.  It 
is  apt  to  darken  and  to  take  dust. 
China  wood  oil  is  used  for  water 
proofing  paints  after  being  tested 
with  driers  by  heating.  Corn  oil  and 
cotton  seed  oil  are  sometimes  used 
but  dry  very  slowly.  Injurious  effects 
are  brought  about  by  use  of  petro- 
leum or  rosin  oils.  These  tend  to 
produce   checks    and    dry   slowly. 

Paints  are  sometimes  sold  in  paste 
form  to  be  thinned  when  used  by  add- 
ing oil.  Chief  among  these  are  zinc 
iron   and   lead  oxide   pastes. 

Red  lead  is  bought  dry  as  a  rule 
and  is  mixed  with  free  litharge  to 
get  best  protective  results.  About  10 
to  IS  percent  of  litharge  is  added  to 
the  red  lead  and  causes  the  forma- 
tion of  a  hard  waterproof  skin. 


Turpentine  is  the  most  commonly 
used  paint  thinner  although  petroleum 
distillates  of  about  the  same  weight 
and  quickness  of  evaporation  some- 
times give  good  results. 

Driers  when  mixed  with  paint  at- 
tract oxygen  of  the  air,  thus  hastening 
the  drying.  They  are  made  by  boil- 
ing manganese  and  lead  oxides  in  oil. 

Varnishes  are  made  by  melting  tree 
gums  in  oil  and  thinning  with  tur- 
pentine. For  outside  work  use  a 
"long  oil"  varnish,  i.e.  one  containing 
a  large  amount  of  oil.  The  best  in- 
terior varnishes  contain  small  amounts 
of  oil.  The  best  way  to  select  a 
varnish  is  by  comparative  tests  under 
working  conditions  or  by  experience 
of  the  user  or  his  friends.  Many  so- 
called  "varnishes"  are  not  at  all  satis- 
factory for  marine  use. 

Painting  Wooden  Hulls 

The  following  is  a  brief  outline  of 
the  usual  painting  procedure  for 
wooden  work  boats. 

All  parts  of  the  structure  to  be 
permanently  covered  over,  such  as 
where  timbers  are  joined  or  on  the 
inside  of  hull  and  outside  of  ceiling 
in  a  ceiled  vessel,  should  be  carefully 
painted  before  assembling.  Where 
wood  and  steel  surfaces  come  together 
a  thick  coating  of  red  or  white  lead 
and  a  layer  of  tar  felt  should  be  used. 

All  surfaces  to  be  painted  should 
be  sand-papered  smooth.  Knots 
should  be  touched  up  with  shellac. 
Wood  bruises  caused  by  heads  of  fast- 
enings should  be  plugged  with  wood 
if  large  or  puttied  up  if  small.  All 
calking  and  filling  of  seams  should 
be   done  before  painting  begins. 

First  fill  all  seams  over  calking, 
plane  the  surface  fair  and  smooth, 
mark    on    the    "water    line"    which    is 


really  above  the  level  at  which  the 
boat  floats.  This  line  is  the  upper 
limit   of   the    "boot   topping." 

The  hull  below  water  if  not 
sheathed  with  metal,  should  get  at 
least  two  coats  of  good  copper  paint, 
but  do  not  apply  this  paint  to  iron 
surfaces. 

The  hull  above  water  should  receive 
a  priming  coat  and  two  finishing  coats 
of  the  selected  color.  Black,  white, 
dark  green  are  the  usual  hull  colors 
used  for  work  boats.  Boot  topping 
is  red  or  bright  green. 

Wood  rails,  fender  logs,  wood  decks, 
gratings  and  trim  are  usually  finished 
natural.  All  these  except  decks  and 
gratings  should  be  varnished. 

Deck  houses  and  superstructure  are 
sometimes  of  the  same  color  as  the 
hull  above  water.  Often  lighter  shades 
are  used,  white,  gray,  reds  and  buffs 
being  most  frequently  employed. 
Canvas  decks  are  finished  in  grays  or 
buff    after    laying. 

Spars  are  usually  varnished.  Stacks 
may  be  any  distinctive  color  with 
markings  or  insignia.  Life  boats  are 
of  the  same  color  as  deck  houses. 
Rails,  fixed  awnings,  life  rings,  etc., 
are   mostly   white. 

Inside  finishes  should  be  in  light 
shades,  such  as  white,  french  gray, 
light  green,  light  buff  or  natural 
varnished. 

Two  or  three  coats  are  the  usual 
practice   for   all   painted    surfaces. 

Painting  Steel  Structures 

When  steel  is  received  from  the 
mills  it  has  a  coating  of  "mill  scale" 
or  iron  oxide  which  protects  it 
temporarily.  After  being  built  into 
the  hull  most  of  this  scale  has  rusted 
off.  Before  any  steel  parts  are  riveted 
together,  clean  the  contact  surface 
with  wire  brushes  and  apply  a  thick 
coating  of  red  lead  or  other  steel 
priming  paint  of  approved  commercial 
grade. 

All  surface  irregularities  can  be 
filled  smooth  with  good  trowel  cement 
made  for  steel.  The  first  coat  is  the 
red  lead  or  other  selected  anticorro- 
sive,  after  which  parts  above  water  re- 
ceive two  finishing  coats  of  the  de- 
sired   color. 

The  final  coat  below  water  line  is 
"anti  fouling"  paint  containing  chem- 
icals, principally  mercury  oxides,  iron 
oxides  and  zinc  oxides  dissolved  in 
shellac  and  alcohol.  Anti  fouling 
paints  dry  quickly  and  can  be  put 
on  during  a  day  in  drydock.  The 
usual  marine  growths  are  retarded  in 
their  tendency  to  attach  to  the  vessel 
by  these  paints,  but  the  effect  wears 
off  and  the  paint  must  be  renewed 
after  the  steel  has  been  scraped, 
usually  once  every  six  or  nine  months. 

Wooden    hulls    to    be    used    in    salt 


Painting  Structure  and  Sheathing 


85 


water  infested  by  marine  borers 
should  be  sheathed  with  metal  or 
wood. 

For  a  time  sheet  copper  was  used 
as  the  only  metal  sheathing.  It  is 
still  employed  in  high  class  work  but 
not  so  extensively  as  heretofore,  due 
principally  to  the  prohibitive  cost  of 
raw  material.  Yellow  metal  (copper 
alloys)    has   also    found    extensive    use. 

For  power  workboats  an  excellent 
and  relatively  inexpensive  metal 
sheathing  is  galvanized  sheet  iron. 
This  has  an  added  advantage  of 
greater  strength  and  consequently 
less  danger  of  being  torn  when  strik- 
ing   subsequent    obstacles. 

All  metal  sheathing  is  from  1/32- 
inch  (about  No.  20  B.  &  S.  gage)  to 
1/16  inches   thick. 

The  wooden  hull  is  calked  and  then 
coated  with  thick  pitch  to  the  top 
limit  of  the  metal  sheathing.  This  is 
usually  from  4  to  12  inches  above  the 
load  water  line.  A  layer  of  tar  felt 
is  sometimes  used  under  the  sheathing 
instead   of   pitch. 

The  metal  sheets  are  then  fastened 
on  with  tacks  of  similar  material. 
Care  should  be  taken  that  all  seams 
lap  and  are  tight.  No  buckles  should 
be  in  the  sheathing  and  this  is 
avoided  by  fastening  successive  sheets 
from  the  center  to  the  edges.  The 
entire  area  of  each  sheet  is  studded 
with  tacks  at  intervals  of  four  to  six 
inches   in   each   direction. 

Sometimes  if  the  sheathing  is  on 
too  tightly  it  will  split  after  the  vessel 
has  been  launched.  This  is  due  to 
expansion  of  the  hull  planking  when 
absorbing  a  certain  amount  of  sea 
water.  If  there  is  no  danger  of  dam- 
age to  the  wood  from  borers  where 
the  boat  is  built,  it  is  well  to  launch 
the  hull  before  sheathing  is  applied 
and  later  haul  it  out  for  sheathing 
before  delivery. 

Hotv    to    Prevent    Galvanic    Action 

If  the  propeller  and  other  under- 
water   fittings    are    bronze    when    iron 


i 


± 


-s- 


M/^^ 
7'i^/yH 


F/TC/t'  £)/Z 


FIG.    102— HOW   WOOD   SIIE.4THING    IS   FITrED    ON   WOODEN    TIULLS 


sheathing  is  used,  or  if  of  iron  when 
copper  or  brass  sheathing  is  fitted, 
protection  against  galvanic  action  in 
salt  water  should  be  provided  by  us- 
ing zinc  strips  on  the  iron  or  steel 
parts  near  the  copper  or  bronze. 
These  strips  are  rapidly  eaten  away 
and  must  be  renewed  about  every  six 
or  nine  months  when  the  boat  is 
drydocked.  It  'S  best  to  avoid  this 
source  of  weakness  by  making  all 
underwater  fittings  of  the  same  or 
electrically     similar    metals. 

Wooden  rudders  are  sheathed  in 
the  same  manner  as  the  hulls  to 
which  fitted. 

Where  bilge  keels  or  false  keels  are 
used,  they  are  apt  to  wear  off  or 
break  off  frequently.  The  hull 
sheathing  should  therefore  be  between 
these    appendages    and    the    hull    itself 


and  the  sheathing  for  attached  parts 
is  put  on  after  they  have  been  fast- 
ened in  place.     (Fig.   101). 

Wood  sheathing  was  formerly  used 
in  large  wooden  ships  and  is  still 
often  employed  on  barges  or  very 
heavy  workboats.  It  is  usually  of  the 
same  wood  as  the  hull  planking  and 
is  fitted  with  the  seams  and  butts  of 
the  sheathing  planks  staggered  with 
those    of    the    hull    timbers.     (Fig.    102). 

The  sheathing  is  bolted  •  to  the 
planking  and  is  of  about  half  the  hull 
plank  thickness.  Thick  pitch  is  ap- 
plied between  the  outside  of  hull  and 
the  wood  sheathing.  Lag  screws  with 
heads  in  recesses  which  are  plugged 
attach  the  sheathing  to  the  hull  planks 
and  should  not  extend  through  the 
latter.  Plank  sheathing  may  be  creo- 
soted    to    advantage. 


86 


Tlie  Design   and  Conslrnclion   of  Power   Work   Boats 


"  Elizabeth  C."  of  Greenport,  N.  Y.  A  16  ton  Auxiliary  Schooner  owned  by  Capt.  S.  B. 
Bushnell.  Carrying  a  cargo  of  200  bushels  of  potatoes.  Mainpower  plant  four  cylinder 
40  H.  P.  Frisbie  engine  equipt  with  a  Paragon  Reverse  Gear.     In  service  seven  years. 


_  -     CHAPTER  XIX 

How  Concrete  Power  Boats  Are  Built 


CONCRETE  as  a  boat  building 
material  has  been  employed  to 
some  extent  for  years,  particu- 
larly in  barges  and  for  small 
boats.  The  results  in  service  of  such 
vessels  have  shown  that  a  very  long  life 
may  be  anticipated,  that  hull  repairs  are 
practically  eliminated  and  that  such  ves- 
sels are  highly  satisfactory.  When 
one  takes  into  account  that  very  little 
is  known  of  this  material  in  ship 
work,  such  results  would  seem  to 
warrant  a  hearty  endorsement  of  con- 
crete small  boats  of  every  type,  espe- 
cially if  num'bers  are  constructed  from 
the  same  design. 

Several  widely  advertised  boats 
have  been  crudely  designed  although 
successful  with  respect  to  strength, 
carrying  capacity  and  seaworthiness. 
This  may  have  resulted  in  a  popular 
impression  that  graceful  designs  can- 
not be  made  of  concrete.  As  a  mat- 
ter of  fact,  the  concrete  vessel  can 
be  as  well  designed  as  those  of  other 
materials  and  it  possesses  the  added 
advantage  of  being  monolithic  (seam- 
less), a  result  striven  for  since  the 
origin  of   shipbuilding. 

Concrete  itself  is  a  mixture  of  Port- 
land cement  with  coarser  aggregate 
such  as  sand  and  gravel  or  stone. 
In  marine  work,  lighter  materials  are 
sometimes  substituted  for  the  sand 
and  gravel,  thus  lightening  the  con- 
crete without  appreciable  loss  in 
strength.  In  an  ideal  concrete  the 
particles  forming  the  mass  are  grad- 
ed as  to  size,  the  theory  being  that 
the  voids  between  the  coarse  ma- 
terial are  filled  by  the  finer  and  that 
the  cement  fills  the  smallest  voids  and 
thoroughly  coats  each  particle  in 
the  mass.  The  ingredients  are  mixed 
with  water  to  a  pasty  consistency, 
then  poured  between  wooden  molds 
or  "forms"   and   allowed   to   harden  or 


"set."  The  amount  of  water  used 
has  a  marked  effect  on  the  ultimate 
strength,  best  results  being  when  the 
mixture  starts  to  flow  on  a  slope  of 
3S  degrees  from  the  horizontal  and 
will  just  stay  on  a  shovel.  Concrete 
alone  is  strong  in  compression  but 
weak  in  tension.  Steel  rods  or  mesh 
are  therefore  imlbedded  in  ,the 
mass  and  so  disitributed  as  to  absorb 
all  tensile  sitresses.  This  steel  is  called 
the  "re-enforcing"  and  concrete  so 
Strengthened  is  termed  "re-enforced 
concrete."  Sheering  strains  are  also 
absorbed  by  the  steel  rods  which 
run  in  two  directions;  longitudinally 
and  transversely.  Sometimes  wire 
mesh  or  metal  lath  is  used  in  con- 
junction with  steel  rods  to  prevent 
formation  of  hair  cracks.  The  steel 
should  be  well  protected  against  cor- 
rosion since  it  will  expand  and  crack 
or  "spawl"  the  surrounding  concrete 
and  give  rise  to  rust  streaks.  There 
is  no  danger  of  this  if  the  rods  are 
at  a  depth  of  154  times  their  diameter 
from  the  surface  and  have  been  well 
coated  with  the  cement.  Pockets 
and  porous  spots  are  avoiided  by  tamp- 
ing the  concrete  around  the  steel  and 
vibrating    the    rods    during    pouring. 

Since  there  is  scant  data  to  deter- 
mine structure  from  previous  boats 
such  as  has  been  the  case  in  steel 
or  wood  designs,  it  is  necessary  to 
make  careful  strength  calculations 
not  only  for  hogging,  sagging  and 
sheer  but  also  to  ensure  ample 
strength    in    resisting    local    strains. 

First  the  usual  weight,  buoyancy, 
load,  sheer  and  bending  moment 
curves  are  calculated  for  both  light 
and  load  displacements  with  the  ves- 
sel assumed  floating  on  a  wave  whose 
length  from  crest  to  crest  equals 
that  of  the  vessel.  This  well  known 
and   lengthy  calculation   is   clearly   ex- 

87 


plained  in  books  on  naval  architecture 
as  previously  noted.  In  these  calcu- 
lations the  vessel  is  taken  as  a  float- 
ing girder  and  the  strength  of  sec- 
tion most  severely  stressed  is  de- 
rived from  the  formula: 
S    I 

M    =:    C 

Here  M  is  the  bending  moment  in 
foot    tons. 

S  is  the  maximum  unit  tensile  or 
compressive    stress. 

I  is  the  moment  of  inertia  of  the 
midship   section. 

C  is  the  distance  from  neutral  axis 
to  extreme  upper  or  lower  point  of 
the    section    under     stress. 

For  cargo  vessels  and  others  of 
ordinary    form, 

M  =  W  X  L 


30   to   35 

Where  W  is  the  displacement  in 
tons, 

L  is  the  length  of  vessel   in   feet. 

30    or   35    are    constants. 

For  vessels  of  unusually  shallow 
hold  depth  the  constant  may  be  as 
low  as  20. 

The  unit  stress  S  is  taken  as  16,000 
pounds  per  square  inch  tension  for 
re-enforcing  steel  and  850  pounds 
per  square  inch  compression  for  con- 
crete. The  section  of  greatest  sheer 
is  at  about  one-fourth  of  the  length 
from  each  end.  The  greatest  allow- 
able sheering  stress  is  250  to  300 
pounds  per  square  inch  in  the  con- 
crete. 

Longitudinal  hull  girders  are  in- 
cluded in  the  calculations  for  moment 
of  inertia  in  hogging  or  sagging. 
Transverse  frames  are  not  but  should 
be  spaced  as  determined  from  local 
"slab"  calculations.  Here  the  hull  sur- 
face is  divided  into  rectangles  prefer- 
ably  twice   as   long   as   they   are   wide. 


88 


The  Design  and  Constriicfion   of  Poivcr   Work  Boats 


Then  from  slab  streng-th  formulas 
(see  "Hoole  &  Johnson"  on  re-en- 
forced concrete)  the  stresses  and  pro- 
portions of  concrete  and  steel  are 
determiined. 

Deck  strains  in  slab  calculations 
are  obtained  from  deck  loads  or  if 
none  are  carried,  a  head  of  water  of 
four  feet  may  be  taken  on  the  main 
deck  as  representing  a  wave  which 
has    come   aboard. 

Slab  loads  on  the  sides  are  due  to 
the  combined  downward  thrust  of 
deck  load  and  the  side  thrust  of  the 
water  outside,  whose  head  is  equal  to 
the  molded   depth. 

Bottom  loads  are  net  from  down- 
ward weight  of  hold  cargo,  down- 
ward thrust  of  deck  load  through 
sides  and  stanchions  and  upward 
thrust  of  buoyancy  on  outside  due 
to  head  equaling  the   molded  depth. 

In  all  calculations  the  number  of 
steel  rods  is  found  by  assuming  them 
to  be  of  standard  commercial  dia- 
meters (from  one-sixteenth  of  an  inch 


upward  in  round  bars).  After  the 
total  sectional  area  of  steel  has  been 
calculated  to  withstand  the  tensile 
and  sheering  stresses,  the  number 
of  rods  and  their  spacing  are  de- 
rived by  dividing  this  required  total 
area  by  the  area  per  rod  of  the 
selected  size.  Usually  it  is  most 
economical  to  use  rods  between  %" 
and  Yi"  in  diameter.  Larger  rods 
are  used  in  stanchions  and  framing. 
Smaller  rods  are  used  in  hulls  of  un- 
usual  thinness    (less   than    154"   thick). 

Types  and  disposition  of  re-enfor- 
oing  will  be  considered  under  "Con- 
structions." 

The  theories  and  factors  affecting 
calculations  for  strength  of  re-en- 
forced concrete  are  complex  and  can- 
not be  discussed  here  at  length.  Pros- 
pective builders  or  owners  are  re- 
ferred to  the  numerous  articles  and 
typical  plans  on  concrete  ship  de- 
sign published  within  the  past  year. 
Radical  departures  from  these  de- 
signs    or     even     conventional     ships 


FIG.  103— TYPICAL  SECTION  OF  A  CONXHETE  HULL  UNDER  CONSTRUCTIO.N 


where  best  results  are  desired  should 
be  referred  to  some  competent  author- 
ity on  the  subject  of  concrete  ves- 
sels. 

Fig.  103  is  a  typical  section  of  a 
concrete  hull  under  construction  on 
the  building  ways.  Notice  that  the 
concrete  hull  with  its  reinforcing  bars 
and  structural  framing  is  encased  in 
wooden  molds  or  "forms"  which  are 
supported  by  cribbing,  scaffolding, 
trusses   and    suspension    rods. 

The  inner  surface  of  the  outside 
forms  is  smooth  and  shaped  to  the 
exact  molded  surface  of  the  hull 
These  outer  forms  are  of  varied  con- 
struction but  (for  medium  sized  ves- 
sels) are  from  5^-inch  to  2-in<;h  thick 
pine  or  fir  planks  with  closely  fitted 
edges.  Tongue  and  groove  lumber 
may   be   used   on   flat   surfaces. 

The  framework  and  scaffolding  out- 
side of  the  forms  should  be  strongly 
designed  but  readily  removable  with- 
out material  damage  to  the  timbers. 
The  forms  may  be  in  panels  with 
framing  all  around  the  seams  to  pre- 
vent getting  out  of  line.  When  the 
hull  has  been  molded  and  the  con- 
crete has  hardened  or  "set",  the  forms 
are  removed  or  "stripped"  by  taking 
down  the  scaffolding  and  sections  of 
form  above  the  bilge,  then  un- 
bolting and  stripping  the  bilge  forms ; 
and  finally  the  bottom  forms  are 
stripped  as  follows:  First  take  down 
alternate  cribs  under  the  bottom,  strip 
the  forms  which  the  removed  cribs 
had  supported,  replace  the  cribs 
under  the  exposed  concrete,  after 
which  the  remaining  cribs  and  panels 
may  be  taken  down  and  all  the  cribs 
replaced   under  the  bare   hull. 

The  reinforcing  steel  is  placed  in- 
side of  and  supported  by  the  outer 
forms.  Then  the  inside  forms  are  put 
up  as  the  pouring  of  concrete  pro- 
gresses. Owing  to  the  cut  up  and 
framed  nature  of  the  inner  hull  sur- 
face these  forms  are  in  small  sec- 
tions so  they  can  be  quickly  erected, 
and  also  to  permit  their  removal 
through  whatever  size  hatch,  scuttle, 
door  or  other  opening  may  be  in  the 
particular  compartment  after  molding 
is   finished. 

When  the  forms  have  been  erected 
and  the  reinforcing  steel  and  all 
fittings  piercing  the  hull  are  in  plact 
the  next  operation  is  molding  the 
concrete.  A  coating  or  wash  of  lime 
is  applied  to  forms  so  they  will  not 
adhere  to  the  hull.  Then  the  con- 
crete is  molded  by  (a)  pouring,  (b) 
gunning  or  (c)  a  combination  of  the 
two. 

Before  taking  up  molding,  consider 
the  various  types  of  reinforcing  mem- 
bers  and   their   disposition    within    the 


How  Concrete  Pozvcr  Boats  Are  Built 


89 


concrete.  The  main  strength  is  in  the 
basketlike  network  of  rods  encased  by 
the  hull.  This  is  augmented  by 
girders,  beams,  frames,  floors,  keel- 
sons, stanchions,  stringers  and  bulk- 
heads; so  that  the  surface  of  the  hull 
consists  of  a  number  of  relatively 
th'in  panels  or  "slabs"  supported  by 
the  internal  framing.  Usually  the  hull 
steel  runs  longitudinally  and  trans- 
versely, although  some  ships  have 
been  built  with  the  rods  diagonal  and 
and   at   right   angles    to    each    other. 

There  are  many  kinds  of  rods  and 
more  methods  of  spacing  and  securing 
them  in  place.  Rods  or  bars  are  of 
two  principal  kinds,  (a)  the  plain 
rounds  and  (b)  the  deformed  bars. 
The  plain  round  bars  are  sufficient 
for  all  practical  purposes.  Some  en- 
gineers contend  that  deformed  bars 
are  more  securely  bonded  to  the  con- 
crete and  perhaps  this  is  so.  At  any 
rate,  the  round  bars  if  properly  spaced 
and  secured  give  excellent  service  and 
are  therefore  considered  by  the  writer 
as    answering    all    requirements. 

Regardless  of  the  type  of  rod  se- 
lected these  must  be  supported  at  the 
correct  distance  from  the  surface  of 
the  concrete  and  at  their  proper 
spacing  between  centers  in  both  di- 
rections. If  rods  are  not  securely 
held  in  place  they  will  sag  toward  or 
to  the  surface  of  the  concrete,  thus 
becoming  exposed  when  forms  are 
stripped  and  requiring  the  concrete 
to  be  cut  out  at  such  spots  so  the 
rods  can  be  bent  into  place.  The 
rods  are  also  apt  to  slide  on  one 
another  and  become  irregularly  spaced 
when  molding  takes  place.  This  will 
locally  weaken  the  structure  and  pro- 
duce undesirable  voids.  The  sim- 
plest and  usual  way  to  support  bars 
is  by  small  concrete  blocks  or  metal 
clips  between  them  and  the  outer 
forms  (Figs.  104  and  105).  These 
are  spaced  closely  enough  to  carry 
the  rods  without  appreciable  sag  and 
remain  imbedded  in  the  concrete  after 
forms   have  been   stripped. 

The  rods  are  prevented  from  slip- 
ping on  each  other  by  wiring  them 
together  at  alternate  intersections  or 
by  welding  them  at  these  points. 
These  are  the  methods  usually  em- 
ployed for  shore  structures  of  con- 
crete where  most  of  the  surfaces  are 
flat  slabs  of  simple  curvature.  They 
have  been  used  in  many  concrete 
vessels  but  are  not  considered  the 
most  positive  and  economical  for  this 
purpose.  Some  type  of  molded  guide 
bar  of  flat  iron,  angle  or  other  struc- 
tural shape  which  can  be  bent  to  the 
curvature  at  any  transverse  section 
and  then  slotted  or  punched  to  re- 
ceive the  rods,  would  be  better. 


//a/i>e  fvK/fs 


FIG.    104— MET.VL    CLIPS    USED    TO    SUPPORT    LONGITUDINAL    RODS 


Such  a  system  has  been  employed 
satisfactorily  in  a  number  of  con- 
crete hulls  with  excellent  results  and 
is  shown  in  Fig.  106.  The  supporting 
framework  of  transverse  and  longi- 
tudinal angles  is  riveted  together  and 
erected  in  the  forms.  The  spacing  of 
these  angles  is  about  four  feet  in 
each  direction  and  they  are  very  light. 
The  round  bars  are  then  threaded 
through  or  laid  into  the  punched 
slots    by   unskilled    laboi. 

Bulkheads  are  constructed  and  re- 
inforced the  same  as  the  shell.  All 
door  frames,  pipe  stuffing  boxes  or 
other  aperatures  must  be  located  in 
the    forms    before    molding    begins. 

The   number   of  rows   of  reinforcing 


wires  of  light  steel  rounds  (from  J^ 
inch  to  y%  inch  in  diameter)  absorb 
the  sheering  stresses  in  each  member. 
The  girders  and  stanchions  are  calcu- 
lated to  withstand  the  loads  on  deck, 
side  and  bottom  slab  areas  which  they 
support.  For  stanchions  this  area 
is  the  distance  between  them  in  each 
direction.  For  frames  it  is  their 
spacing  on  the  ships  side  in  bending 
and  half  the  distance  between  ships 
side  and  the  first  row  of  stanchions 
in  compression.  For  beams  and  gird- 
ers it  is  their  spacing  times  their 
span.  Details  of  beam  and  column 
calculations  are  in  texts  on  rein- 
forced  concrete    construction. 

Reinforcing  rods   should  be   as   long 


/,Vi/P£  I'^a/rir^i 


v/zmzm^'^  '':':-:...mm^ 


FIG.    105— METHOD    USED    IN    HOLDING   RODS   IN    PLACE    FOI{    POURING    FORMS 


depends  on  the  steel  required.  A 
general  rule  is  that  diameter  of  rods 
ihould  be  less  than  one-fifth  of  the 
thickness  of  concrete  in  which  imbed- 
ded. Fig.  104  shows  two  rows  of 
longitudinal  and  one  row  of  trans- 
verse bars.  Figs.  105  and  106  show 
one  row  of  bars  in  each  direction. 
Sometimes  wire  mesh  or  expanded 
metal  is  fastened  to  the  outer  row 
of  bars  to  prevent  the  formation  of 
hair    cracks    in    the    concrete. 

Columns  or  "stanchions"  and  gird- 
ers are  constructed  as  in  Fig.  107. 
Extra  heavy  rods  (from  J4  inch  to 
1^  inches  in  diameter)  take  the  prin- 
ciple stresses  being  run  up  and  hooked 
over  as   shown.     Stirrups   and   binding 


as  possible  and  the  lapped  or 
butted  ends  should  be  well  staggered 
to  prevent  local  weakening  of  the 
structure. 

The  simplest  way  to  join  rod  ends 
is  by  lapping  them  at  lleast  40 
diameters  and  binding  them  with 
wire.  Special  clamps  are  made  which 
grip  the  butted  ends  of  rods  similarly 
to  an  outside  pipe  nipple.  Best  of 
all   the   butted    ends   can    be   welded. 

Since  the  girth  of  cross  sections  on 
the  hull  becomes  less  toward  the 
bow  and  stern  than  it  is  amidships, 
the  rod  spacing  will  vary  throughout 
the  length  of  all  types  of  vessels  ex- 
cept those  with  box  sections  such  as 
the   simplest   barges.     When   the    rods 


Ojre/z.  Fbami 


FIG.106— MOLDED     GUIDE     BAR     PUNCHED     TO     RECEIVE    RODS.       THIS     IS     A     VERY   S.WISF.VCTORY 
.METHOD    USED    WITH    EXCELLENT    RESULTS 


90 


The  Design  and  Construction  of  Power   Work  Boats 


T 


/i-aXt-UL-i.lli-fili:liJT-i-'-'=KiJJ>yjJ.tiJ 


FIG.    107— CONSTRUCTION  OF   STANCHIONS   AND    GIRDERS 


Corracre  Ponat  Tiy6. 


•  SoHT^i-f-re 


Bom  Pure 


Sect/oa/  'Afi' 


FIG.    108    AND    109— BOW    AND    STERN    CONSTRUCTION    FOR    A    CONCRETE    WORKBOAT 


come    closer    than    half    their    spacing 
amidships,  they  are  dropped. 

Rods  at  the  stem  and  stern  are 
run  over  to  the  other  side  of  the 
hull  and  hooked  into  the  steel  struc- 
ture at  these  points.  Fig.  108  shows 
bow  construction  for  the  workboat 
of  concrete.  A  "V"  shaped  steel 
plate  or  a  "T"  bar  form  the  cut- 
water and  are  anchored  into  the  con- 
crete as  shown  (107-b  and  c).  The 
rod  ends  pass  through  the  anchors 
and  hook  over. 

Stern  construction  is  a  point  to  be 
carefully  studied.  If  the  conventional 
"deadwood"  type  is  followed,  it  is 
necessary  to  support  the  forged  or 
cast  steel  stern  frame  by  large  steel 
plates  anchored  into  the  hull.  There 
must  also  be  a  deep  and  heavy  block 
of  concrete  which  contributes  no 
strength,  reduces  the  cargo  dead- 
weight  and    is    very    crude. 

Fig.  109  is  a  type  considered 
stronger,  simpler  and  lighter.  It  was 
used  in  two  classes  of  concrete  ves- 
sels designed  by  the  writer  and  has 
proven  successful.  The  line  of  counter 
is  produced  to  its  intersection  with  the 
keel  '.vhich  it  joins  by  a  circular  arc. 
The  cross  sections  at  any  point  of 
this  stern  are  "V"  shaped.  Care 
should  be  taken  not  to  have  flattened 
sections  which  would  cause  eddying 
in  the  vessel's  wake  and  render  it 
difficult  to  steer  properly.  The  rud- 
der is  balanced  and  supported  by  a 
cast  steel  bracket  which  has  a  large 
palm  through  bolted  to  the  hull.  A 
strut  supports  the  propeller,  being  se- 
cured as  shown  for  single  or  twin 
screw  vessels.  Iron  pipe  or  sheet  steel 
tubes  form  the  rudder  trunk  and  also 
receive    the    stern    tube. 

All  hull  fittings  are  similar  to  those 
previously  described  and  are  bolted 
through  the  concrete  with  wooden 
pads  on  the  deck  to  which  they  are 
attached.  Short  lengths  of  pipe  one- 
eighth  inch  larger  in  diameter  than 
the  bolts  are  inserted  in  the  forms 
before  molding  and  the  flanges  for 
attaching  the  fittings  can  be  drilled 
from  templates  taken  of  these  pipes 
after  the  concrete  has  set.  No 
anchor  bolts  should  be  used  if  pos- 
sible and  then  only  where  the  at- 
tached equipment  is  not  likely  to  need 
removal    for    repairs    or    replacement. 

Portland  cement,  sand,  coarser  ag- 
gregate and  water  are  used.  The  ce- 
ment should  be  such  that  about  78 
per  cent  of  it  will  pass  through  a 
wire  gage  of  200  openings  per  inch. 
The  sand  should  be  clean  (free  from 
loam  or  other  impurities)  and  should 
feel  sharp  when  rubbed  between  the 
fingers.  The  coarse  aggregate  should 
be    not    over    J4    inch    in    size    while 


How  Concrete  Power  Boats  Are  Built 


91 


for    hulls    less    than    2J4    inches    thick, 
it    should   be   under    %    inch. 

The  proportions  used  vary  con- 
siderably but  the  following  will  be 
found  good  for  all  watertight  parts  of 
the  hull  such  as  shell,  bulkheads,  water- 
tight   decks,    tanks    etc. 

Two-thirds  of  a  part  of  cement,  one 
part  of  sand,  one  and  one-third  parts 
of  gravel.  The  aggregate  components 
are  screened  to  size  before  mixing 
and  are  thoroughly  mixed  while  dry 
before  adding  the  water.  Concrete 
mixing  machines  are  used  for  large 
work  and  the  work  of  molding  should 
not  stop  when  it  has  been  once  start- 
ed on  watertight  work.  The  mixture 
or  "batch"  is  poured  through  chutes 
and  conveyed  to  the  proper  point  in 
wheelbarrows.  The  first  of  these 
schemes  is  best  calculated  to  produce 
good  results. 

The  concrete  is  carefully  tamped  in 
place  and  the  reinforcing  rods  are 
vibrated  during  pouring  to  release  all 
air  bubbles  and  prevent  formation 
of  voids. 

A  leaner  and  cheaper  concrete  (1 
part  cement,  2  parts  sand  and  4 
parts  gravel)  may  be  used  for  stan- 
chions, girders  and  other  structural 
members  where  strength  but  not 
watertightness   is   required. 

Fused  shales  and  clays  have  been 
used  for  hull  concrete  and  found 
amply  strong.  They  result  in  a  reduc- 
tion of  weight  from  about  145  pounds 
for  ordinary  sand  and  gravel  to  be- 
tween 100  and  120  pounds  for  the 
fused    aggregates. 

Thus  far  the  concrete  has  been 
used  for  hulls  only,  deckhouses  and 
other  superstructure  having  been  of 
wood  or  steel.  There  is,  however, 
no  reason  why  concrete  cannot  be 
used  above  decks  except  in  the  light- 
est   partitions. 

There  are  many  reasons  why  con- 
crete barges  and  workboats  should 
be  used  in  the  future,  especially  if 
the  main  points  of  design  for  par- 
ticular sizes  and  types  become  less 
numerous  through  compromise  and 
quantity  of  production. 

Regardless  of  whether  power  boat 
hulls  are  wooden,  steel  or  concrete,  the 
writer    feels    that    their    present    number 


and  types  will  be  constantly  increasing. 
When  we  begin  to  realize  the  many 
advantages  of  power  workboats  over 
those  propelled  by  steam,  besides  the 
many  uses  which  could  profitably  be 
found  for  such  craft,  particularly  in 
the  central  and  eastern  portion  of  these 
United  States;  when  we  awake  to  their 
even  greater  importance  than  their  nu- 
merous blood  sisters,  the  pleasure  power 
boat,  a  prosperous  future  presents 
itself. 

Power    workboats    could    and    should 
be   used   wherever   there   are   waterways. 


They  relieve  congestion  in  crowded  sec- 
tions and  can  do  the  transporting  more 
cheaply  than  the  rail  or  truck  methods. 
They  promote  commerce  and  can  bring 
the  market  to  many  now  isolated  pro- 
ducers, whether  these  be  farmers,  manu- 
facturers, fishermen,  commuters  or  any 
others  who  rely  on  cheap  means  of 
transportation. 

It  is  hoped  that  the  details  described 
herein  will  work  for  more  and  better 
power  boats  and  will  answer  some  of 
the  many  questions  constantly  to  be  met 
by  the  practical  boat  builder  and  owner. 


M/i-l.   /^TT/ti/Y/VSA-T^. 


Co/iat^T:t  Pb^k 


/youjM. 


t-^"-!- 


yT^ir/^f-j-T. 


■^  ■*«»*««  'Vi/rA  'fv<j'>»i£r 


^JTTrc  ^-LMne 


^'^^'jP^S^/vgvwr^it/.*^  j 


/nACM/JXlS.-/  FhfMDAT/aMt. 


riG.    110— DETAUa  FOR  ATTACHING   MISCELLANEOUS   FITTINGS 


I         uu     u 


APPENDIX  I 

Working  Tables  of  Scantlings  for  Power  WorKDoats 

from  20  to  100  Feet  m  Lengtk,  Including  Tugs, 

Tenders,  and  OtKer  Heavy  Duty  Vessels 


For  Scantlings  of  Sizes 
Between  Those  Given, 
Use  Averages  to  Stand- 
ard Timbers 


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APPENDIX  II 


Designs  and  Details 
Typical  Power  Workboats 


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Power  Towboat   for  Harbor  Work 


Length  over  all,  73  feet 

Beam,  18  feet  4  inches 

Draft,  8  feet 

Power,  250  horsepower  oil  engine 

Propeller,  6  feet  6  inches 


An  oil-burning  engine  of  250-liorsepower  turns  a  63^^  foot  propeller 


^  I  ""HE  accompanying  plans  are  those  of  a  power  towboat 
^  designed  by  R.  E.  Winslow,  of  Bristol,  R.  I.  She 
is  73  feet  over  all,  18  feet  4  inches  beam  and  8  feet 
loaded  draft.  The  follows  the  general  design  of  the 
smaller  type  of  steam  harbor  towboats,  but  has  many 
interesting  features  and  by  using  a  gas  engine  running 
on  iow  cost  fuel  she  will  be  able  to  handle  tows  that 
would  not  pay  a  big  steam  tug  to  handle,  as  well  as 
saving  money  owing  to  the  smaller  crew  and  no  fuel 
expense  except  when  under  way. 


She  is  designed  to  handle  any  ordinary  work  in  a  har- 
bor such  as  a  20  per  cent  larger  steam  tug  would  be 
required  to  do,  and  can  go  in  shoaler  water  than  a  steam 
tug  of  similar  power.  She  would  be  especially  adapted 
to  canal  towing  and  river  work  and  still  is  seaworthy 
enough  to  do  sound  and  coastwise  work.  Her  freeboard 
to  deck  at  bow  is  6  feet  10  inches  and  least  2  feet  11 
inches;  at  stern  3  feet  S  inches;  so  she  will  be  quite 
seaworthy  and  still  not  high  enough  out  of  water  to 
save    unnecessary   windage. 


113 


FOURTEEN  DAY  USE 

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