E. H. DYER & GO.
EDWARD F. DYER
H. P. DYER
DESIGNING. ENGINEERING
CONTRACTING. OPERATING
Complete
Beet Sugar
Plants
Builders and Exporters of
Sugar Making
Machinery
NEW ENGLAND BUILDING
CLEVELAND, OHIO, U. S. A.
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Compiled and arranged by
G. M. S. ARMSTRONG
Harrison Bldg., Phila., I". S. A.
January, 1903
Copyrighted by
EDWARD F. DYER
1903
ANNOUNCEMENT
Tlu- members of the linn of !•'.. II. l)\cr \- Co. have
been engaged in the manufacture of beet sugar and
beet sugar machinery since iXnij, being I lie \mcrican
pioneer> in each field, and having constructed and
owned the first successful plants in this country, as
well as tin latest and the most improved plants up to
date.
We are not only builders, hut art- financially inter-
ested in a number of running plants, and are. there
ii ire, in i-l< ise t« inch, km i\v the needs and requirements,
and have the practical knowledge of both builders and
operators. This position enables us to correctly ail
vise our clients in matters most necessary for the suc-
cessful operation of their works, as well from a manu-
facturer's standpoint as from the mechanical and
scientific side.
Our facilities for manufacturing machinery, main
patents for which we hold, and our appliances for con-
struction work are unsurpassed by any firm or conn
try. We are also sole owners of the patent rights of
a number of the best processes for handling by-
products from sugar works.
The members of our firm have spent a lifetime in
this business, and will contract to build complete
plants consisting of both buildings and machinery,
and furnish the technical superintendent and skilled
operators.
The advertisements in this book are of firms of high
standing and special reputations in their lines.
List of Factories built by E. H. Dyer & Co.
1 I . \ K
I CIMI'I
is;<i The Standan .d
i xx.) The I1 • '•>.. Oil. . -M"
1893 Tin- t'tali Sugar Co., I.ehi Works, Utah 300
is.)7 The Log Alatnitos Sugar Co., Cal 350
iX.),x Tin- i .us . \lamit" '!.. Knlarged. 700
|X()X The Ogdi'tl Siiijai Co., Utah, .-1511 Inns, ulti-
mate capacity 700
iX.,s The Oregon Sugar Co., On-.. .??<> t"iis. ulti-
mate rapacity 7°O
is.ii) The Colorado Su
capacity, ultimate capacity 7°°
iX<|.) 111. \Volverine Sugar Co., Mich.. 350 tons
capacity, ultimate capacity 700
1899 The ll.illaiul Sugar Co.. Mich.. .^50 tons ca-
pacity, ultimate capacity 7°O
The I'tah Sugar Co.. SprinKviIIc. I'tah 400
1900 The Utah Sugai ih, I ..-hi Works en-
larged 1 .000
The Continental Sugar O>.. Ohio, tfo tons ca-
pacity, ultimate capacity 700
1900 The Utah Sugar Co., Hingham .lunctioii.
I'tah 400
1001 The Utah Sugar ("".. PfOVO, Ulah ,v*i
1901 The Logan Sugar Co., Utah. 350 tmis capacity.
ultimate capacity 7°°
1002 The Greeley Sugar Co.. Colo 700
i'>oj The Ontario Sugar Co.. Canada 800
i«»o-' The Utah Sugar Co., Beat Kiver. Utah, under
ci >n struct inn I.20O
CULTIVATION OF SUGAR BEETS IN THE UNITED STATES
Soil. — Soil ranpni; troni clay (having enough saiul
'•vent caking i. to rich luani \\ill ijrou siii;ar beets;
tin- best soil is a rich clay loam, tin- latter producing
a larji'e tonnage, which diminishes in |)n>])ortion as
the<|nality of the soil approaches clay.
It is important that the soil In- deep. \\ell draincil,
free from alkali an<l of a texture that \\ill not pack
from rains or hot sun.
The beet is a hardy plant and \\ill i;row on most
any soil, and under most trying conditions, but the
sui;'a r percentage and tonnage will not prove remuner-
ative unless the beet is ijroun on soil adapted to its
culture and receives proper cultivation.
While the rich soils produce the greatest tonnage,
the poi irer si iils have an advantage in thai th.-y usually
produce richer heels, or. at least, beets that retain
their susjar for a longer period.
In selecting land to be planted to beets, do not. as
0 often the case, select the poorest but rather
the best piece you have, as there is no crop that will
respond more ^eiuTousK to p iod soil and carclul
cultivation. ( icnerallv speaking, soil that will produce
good crops of wheat, eorn, or potatoes, will, under
proper cultivation. pro<luce a ^ood crop of su^ar
beets. Lime, magnesia, potash. |)hos])horic acid and
nitrogen are the priiici|)al ingredients necessary for
_ 1 beet s, ijls.
Some soils not too strongly impregnated with alkali
have .n'iven fairly i^ood results in arid climates, but as a
rule, alkali soils should be avoided. The surest test of
soil for beet culture is to S;TO\\ a crop of beets and
have them analy/ed.
Cultivation. — In the fall, the land should be plowed
not less than twelve inches deep: the ordinary plow
should hi- f< illowed b\ a sub soiler : the land should no)
be harrowed, but allowed to lay as much exposed to
the action of (he elements as possible.
In the spring the land should be attain plowed about
ei^ht inches deep, and the lop thorough!) pulvcri/cd.
making a seed bed of three or four incites deep: this
is usually accomplished by a harrow, followed by a
"smOOtdl" or roller. The laud should then be allowed
to lay till il becomes warm and the moisture rises to
the surface. lie fore seeding, il is well to s^ive the
laud a li^ht harrowing, to kill weeds that may have
sprouted: in this condition the ground will not crust
so readily from showers, nor blow from wind storms.
.Most soils will "crust" when rained upon, and to]
lo\\cd by dry \\cathcr. This crust often prevents the
sprouts from reaching the surface: in such event, a
litjht slant -tooth harrow, run parallel \\ith the rows
\\ ill remedy the evil.
\\'ind storms, il violent and continued, an unusual
condition, \\ill, by blowing particles of earth against
the young- plants, cut them off, which is prevented in
a measure by leaving; the ground roughened. In lo-
calities where wind is usual and severe, some quick-
growing plant, like barley, should be grown between
the rows until the beets are large enough to with-
stand the action of the wind, after which the barley is
killed by cultivation. Tt is not advisable to grow
beets where the elements have to be contended with,
but there are sometimes small areas where the soil is
of a nature that drifts easily, which may be remedied
bv the above treatment.
Seed. — Twelve to fourteen pounds of seed should be
planted to the acre; it is necessary to plant enough to
insure an even and regular stand. This is important;
first, unless there is a good stand of plants, there will
be many bare spaces left which will greatly reduce the
yield. Second, a good stand lessens the cost of thin-
ning, inasmuch as there are a number of plants to
choose from in selecting the surviving plants, and the
process becomes more rapid. Third, if any plants be-
come weakened or destroyed from any cause, there
are enough left to insure a good crop.
There is a disposition on the part of most inexperi-
enced farmers to economize in seed, which they learn
when too late is false economy. The saving in seed
could not equal 50 cents per acre: this alone would
be lost in thinning a poor stand. The greatest loss,
however, wotdd be in the tonnage; a difference in yield
of but one ton per acre would exceed $4.00.
Planting. — The seed should be sown with a regular
beet drill in rows not over eighteen inches apart, just
wide enough for a horse, when cultivating, to walk
through without stepping on the plants: where irriga-
tion is practiced, the rows may be twenty inches apart.
It is quite advantageous to have the Ir-'ets near enough
together so that when mature, the tops will quite
shade the ground; in localities where there is a defic-
iency of rainfall, the reason is obvious.
Germination of Seed. — The seed will germinate in
from six to ten days, and should not be planted till the
ground becomes warm and there are indications that
the weather will remain fair till the sprouts are
through the ground. The seeds should be planted
not over one-half an inch deep, unless the soil is par-
ticularly dry, in which case, of course, it is necessary
to plant the seeds to moisture, which should not ex-
ceed one and one-half inches deep; the shallower the
seed is planted, the more vigorous will be the plant;
the sprouted seed sends immediately downward a
threadlike root to the depth of several inches. After
this threadlike root has penetrated the soil deep
enough to insure sustenance, the sprout which forms
the leaves appears "above ground. The fear that the
sprout will die from lack of moisture by shallow plant-
ing is unfounded.
BEET IN GROUND
Thinning. — The beets should be thinned out in the
rows till there is a distance of between four to twelve
inches between them, depending- upon the fertility of
the soil. In very rich soils they should be from four
to six inches apart, in fairly good soils from six to ten
inches, and in poor soils from eight to twelve inches
apart. When there is a deficiency of moisture, it is
advisable not to have the beets too close.
Careful thinning out at the right time and proper
spacing is the most important part connected with
beet growing, and has a greater inlluence upon the
yield, both in tonnage and sugar, than any other one
operation. It is important that they should be thinned
at the right time, as the vigor of the plant depends
upon it. They should be left the right distance apart,
as this governs the size of the roots, which has an
important influence upon the sugar percentage.
The aim of every agriculturalist should be to grow
beets weighing from one to two pounds in weight ;
beets of this size arc the cheapest to handle, and carry
the maximum amount of sugar. Small beets usually
run high in sugar, but the proportion of woody fibre
is too large, and they are too expensive to handle — it
takes as much time to dig, top and load a half-pound
beet as it does one weighing two pounds, while the
loss of small beets is greater, the cost of gathering
being four times as much. Large and over-grown
beets run to woody fibre and are always low in sugar.
Where soil is rich and has an abundance of moisture,
beets are apt to become rank; this is obviated by not
thinning the beets too far apart: the closer the beets
are together, the smaller they will grow. < )n the other
hand, if it is desired to grow larger beets on poorer
soil, they art1 thinned wider apart, which is also done
when there is a lack of moisture. Ft is sometimes
necessary after thinning to cut out every other beet in
light soils, to produce a crop in the absence of late
rains.
l!y the1 proper selection of seed and judgment used
in thinning, it is possible to control the size and rich-
ness of the roots within a reasonable limit: it is here
that experience and judgment on the part of the agri-
culturalist is necessary to determine what course to
follou .
The operation of thinning is carried on as follou-:
The thinner, usually a boy or girl, is supplied with a
hoe, about four inches wide, all but about a foot of the
handle having been sawed off: the thinner gets down
on "all fours," hoeing out all but a small bunch of
beets where it is desired to leave one standing: the
rule is to retain the largest plant in each bunch and re-
move all the rest. To do this, take hold of the beet
which is to remain with the left hand, and press it
gently downward, while the plants to be removed are
pulled with the right hand, giving them a twist am1.
pull sidc\\ays so as not to disturb the remaining plant.
P>e careful to remove all the other plants and not
merely pull off the leaves, as they will sprout again and
require re-thinning. Another way is for one man to
walk along \\ith a hoe in advance of the thinners and
chop from rijjln to left, leaving bunches llu- proper dis-
tance apart. lie is followed by tin- thinners. who
pull all hut the healthiest of the remaining beet- by
hand.
It tile field is \\eedy. it is protilable to remove the
weeds between the rOWS b\ means of either a horse
cultivate ir > ir a push h< ie.
Time to Thin. Meets should be thinned as >oon a-,
the seeds are all up. It costs a little more to thin when
Miiall. but it is more than compensated for in the
increased yield. The usual directions are to com-
mence thinning when most of the beets have three or
four o-,,,,,l leaves: this js a fairly ^ood rule to follow.
If the beets are thinned before all the seeds have
sprouted, they will keep coming ti|). necessitating re
thinning, and, if allowed to ^o too Ions; before thin-
ning, too many lateral roots have formed which are
broken in thinning, and the plant that is left languishes
and docs not recover in time to produce a S^HM] crop.
It is more often the case that beets are thinned too
late than too soon, especially in lari^e tracts, when the
thinning only commences when the whole tract is
ready, and before the last can be thinned, they have
become too lar^'e. In larijc tracts, cmplov plenty of
help.
After thinnin"-. the beets will have a wilted appear-
ance. If they do not revive and show that they are
.yfrowin.i;' in the course of a day or two. they should he
rolled: this will pack the ground around the roots and
cause them to -'row. It is \\ell to 1m. k over the tield
in a week or ten days alter the thinning, and. when
ever t\\o beets are found together, take one plant out.
It left ^Towiiii;. they \\ill twine about each other and
neither amount to anything.
\n average person will thin one-third of an acre pel-
day. t lions; h main who are <|iiick in action will thin mu
three-quarters of an acre: much depends upon the
condition of the crop. It can be done cheapest where
the stand is i^ood and the plants not too lar^c. hut
larye enough .so the) mav be easil) grasped between
the thumb and first two tinkers.
Cultivation. -After thinning, the weeds shouli
kept down: the ground loose and pulveri/ed on top.
This can be done either b\ hoeiiiL; or b\ horse culti-
vation. and should hi- done as often as neCCSSarj
(three times is usually enoitjjh duriiifj the season) till
the leaves have become so lar^e that there is danger
of breaking them off. then all work may stop till
harvest .
Harvesting.-- As the beet approaches maturity, it
stores up susjar rapidK and the derive of purity in-
creases. and when fully ripe, contains the maximum
amount of su.nar. This can only be determined by
analysis,
The plusical characteristics that are indicative that
the beet is ripe are that the leaves have a yellowish
cast and be.yin to droop: the outer leaves die or dry
up. I ) roiled it ina\' cause the same appearance.
After the beet has become ripe, it will remain in
this condition in dry cool weather several weeks, with-
out being dug, but if the weather turns warm or wet,
the beets will probably begin to grow again, new
leaves will put out and the sugar percentage will
diminish rapidly; but if the beet is not ripe and the
growth has not been checked by dry weather, it will
continue to ripen under till it reaches maturity if
followed by dry, sunshiny days and cold nights.
"Whenever the beet is ripe, even though it becomes
prematurely so by drouth, it should be harvested.
Digging or Harvesting. — Digging or harvesting is
accomplished by means of a specially-built tool that
resembles a subsoiler, but yet is quite different, the
object being to run under and loosen the beet so it can
be pulled easily by hand; a man follows and pulls
either two or four rows at a time, throwing the beets
in piles; one man can pull and pile beets for ten top-
pers.
Topping. — Topping the leaves and the crown of the
beet are cut off squarely with one blow of the knife,
cutting the leaves off square across; leaving the end
pointed is objectionable, inasmuch as there is too
much of the crown remaining, which contains but lit-
tle sugar and a great deal of mineral salts. These salts
affect the purity of the juice, and as the factory rejects
beets having a purity below 75 to 80, the grower is
interested in maintaining at least that standard, which
can be materially helped by cutting off all the green
part of the beet. The crown and leaves which con-
tain the greater part of the mineral constituents that
the beet has absorbed during its growth from the soil,
are left on the ground to be plowed under, thus re-
turning that which is so necessary for plant life. Tt
is a reprehensible practice to haul off the leaves and
tops, and one that is sure to quickly impoverish the
soil.
The beets, after having been topped, should be
thrown in piles and, if not delivered to the factory
immediately, should be protected from the sun or
frost by being covered with the leaves.
In climates where there is no danger of wet or
freezing weather, the roots may be left in the ground
unharvested for a long time. Where there is danger
of freezing weather, the crop should be harvested
when ripe, and before freezing weather, the roots put
in piles about four feet high at the apex and six feet
at the base; cover the whole with about a foot of
earth, which should not be done all at once, as the
roots have a tendency to heat when first dug.
Climate. — Beets will thrive under varying condi-
tions— long-growing season, sufficient moisture, warm
days and cool nights are the ideal conditions, and, if
followed by a cool, dry fall, is ideal weather. Good
results may be obtained under wide and varying con-
ditions by proper attention to selection of soils, seed
and cultivation. Localities where the growing season
is short, or the fall and winter warm and wet. are un-
suitable.
Fertilization. — There i> an abundance of land in this
country that will grow beets without iVrtili/atioii ; it is.
therefore, unnecessary and would be ill-advised to at-
tempt to gn>\\ beets oil old and worn-out land. Proper
]-< it at ion of crops, say every second or third crop \\itli
wheat or other cereal; the use of barn-yard manure
with the cereal crop, leaving the beet tops on the
ground after harvest : deep fall ploughing, turning the
soil \\-ell up for the action of the elements during the
winter, will keep the soil fertile and in good condition
for profitable beet culture for years, and no other fer-
tilization will be necessary. Some soils may be im-
proved by use of commercial fertilizers: those contain-
ing phosphoric acid and potash being the best. Nitro-
genous fertilizers will increase the tonnage, but un-
less sparingly used, it will be at the expense of the
percentage of sugar and purity of the juice.
1 >ne ton of beets will take from twenty-five to thirty
pounds of the mineral constituents from the soil, two-
thirds of which is in the crown and leaves, which, if
returned to the soil, will produce beets for years with-
out fertilization.
According to Professor Jaffa, sixteen tons sugar
beets will take from the ground:
TOTAL.
1' 26 !<;.?.:;
I.1HU' 8 104. 112.
nhoric acid 40. 58.
Nitrogen 20 u,.$ 86.5
' 72 .<7* 450.
X early all of which may be returned by leaving the
crown and leaves in the field.
Moisture. — Tt requires a certain amount of moisture
to produce a en ip of beets, but what seems to be most
important is that it be supplied regularly.
A long period of drought followed bv rain will in-
variably start a second growth of leaves, lowering
both the degree of purity and sugar percentage of the
beet. This may be modified or entirely prevented by
thorough cultivation.
This also occurs to a greater or less degree after a
heavy rainfall. The e\ces>ive moisture packs the soil,
which is rapidly dried out through capillary attraction
and evaporation. The remedy is to loosen the soil by
hoeing or cultivation. Tt is <|uite as important and
necessary from the above-mentioned cause to prevent
the soil from drying out after a heavy rain or irriga-
tion as it is to hold the moisture during dry \\cathei.
It is a common practice in irrigable districts to flood
lands which they wish to dry out, a fact that is quite
significant. When beets are ripe, rain, followed, by
warm weather, or if it has been preceded by a dry
ii
period, will cause a second growth, with a correspond-
ing los> of sugar and decline in purity. If the weather
is sufficiently cool to keep them, they should be
promptly harvested or loosened with a beet digger.
In cold climates beets will mature even if the pre-
cipitation be considerable during" the whole season if
followed by sunshiny days and sharp, cool nights, but
in warm climates there should be a long, dry fall in
order that they might ripen.
In growing beets by irrigation, when there is not
enough rain to bring up the seed, the soil should first
be thoroughly soaked so there will be sufficient mois-
ture to bring up the seed and keep the beet growing
till it has attained its form; the moisture should be
withheld until then to induce the root to grow down-
ward, after which the land may be irrigated; irrigation
should be continued until the beet has attained ma-
turity, never allowing the growth of the beet to be
checked for lack of moisture. Care should be taken
not to over-irrigate. Cultivate after every irrigation.
Table. — Table showing development of beets with
considerable of rain, the weather being cool during
October:
INCHES RAIN. SUGAR IN JUICE. PURITY.
July i i% 1.81% 3°-%
July 16 1% 5-36 5t-
August 1 2% 8.82 70.
August 16 % 13.64 81.
September I Vs 15.49 83.
September 16 iM> 14-43 83.
October I % 16.10 85.
October 16 1% 16.09 86-
October 22 % 17.20 87.
Maxims
Plough in fall. Subsoil. Prepare fine seed bed.
1'se plenty of seed. Plant shallow. Thin early.
Practice rial cultivation. Keep the surface always
loose. Hoe and cultivate as long as the leaves will
permit. The sugar conies from the sun and air.
Keep the soil loose so the sun and air can do its work
and you will have both tonnage and sugar.
Cost per Ton and per Acre for cultivating and har-
vesting, assuming the average to be twelve tons per
acre. Plowing and subsoiling in fall:
PER ACRE.
Plowing in fall, twelve inches deep $2.50
Plowing in spring 2.00
Twice harrowing .60
Rolling 30
Seed — fifteen pounds, at I2c 1.80
Planting 30
Thinning 3-°°
Rolling 30
Weeding i.oo
Cultivating three times 90
Plowing out beets I. SO
Topping and loading, 500. ton 6.00
Hauling to factory, 500 6.00
Totals $26.20
It requires one man. digger and three horses to
plow out two acres of beets per day, and costs from
10 to 15 cents per ton.
Topping costs from 35 to 65 cents per ton, accord-
ing to yield.
The whole care of crop after it is in can be con-
tracted for no cents per ton. This includes thinning,
weeding, digging and topping.
When the cost of growing beets is greater than the
foregoing (which it often is), it is costing more than
is reasonable.
PER TON.
o.2o8c.
0.167
0.050
0.025
0.150
0.025
0.250
0.025
0.083
0.075
0.125
0.500
0.500
2.1830.
HISTORICAL.
The progress made l>y tin1 i)yer> in the mannfae- up to the completion <if the I 'tali Sujjar Company
Hire of hect su^ar illustraics the jjro\\tli of lioet snyar works in iS«)i. tlu- first factory Iniilt entirely of Anieri-
in America from the first successful plant constructed can design, machinery and workmanship, show the
in 1871) to date. growth of the industry during that period, and is the
The following illustrations, beginning with the com- foundation of the American P.cct Sn^ar hidustr\.
pletion of the California I'.eet Sugar Company in
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LOS ALAMITOS SUGAR CO.
Built by E. H. Dyer & Co., 1897.
16
UTAH SUGAR CO., LEHI WORKS.— CAPACITY 400 TONS
Built in 1891 by E. H. Dy«r & Co.
UTAH SUGAR CO. WORKS.— CAPACITY JOOO TONS DAILY
Built in 1900 by E. H. Dyer & Co.
18
AUXILIARY PLANTS
Pumping Station. — The illustrations on pages 20
and 21 show auxiliary cutting plants of the I "tali
Sugar Co.
When beets cannot he delivered to the factory by
team or conveniently by railroad, it is sometimes ad-
visable to extract the juice at an auxiliary plant and
pump it to a central factory. This is done successfully
by us for the Utah Sugar Co. The central factory is
located at Lehi, Utah, and works the juice from 1200
tuns of beets a day. They have a cutting station in
the factory that will handle 40) ions <ii beets per dav.
an auxiliary plant nineteen miles to the north, at
IJingham Junction, in another valley, cutting 400 tons
a day: one at Springville, twenty-two miles south, cut-
ting 400 tons of beets per day; and one at Provo,
twenty-eight miles south, cutting 300 tons a day. All
of these are connected to the central factory by a pipe
line.
This is the first system of this kind used in this
country and works very successfully.
AUXILIARY PLANTS— PUMPING STATION AT PROVO
Built by E. H. Dyer & Co.
AUXILIARY PLANTS-PUMPING STATION AT BINGHAM JUNCTION
Built by E. H. Dy«r & Co
THE GREELEY SUGAR WORKS.-CAPACITY 600 TONS DAILY
Built in 1902 by E. H. Dyer 4 Co.
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WORKS HAVING J200 TONS CAPACITY
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1200-TON CAPACITY WORKS.
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Fuel Economy. — There is a growing demand for
factories of high efficiency and economical fuel con-
sumption where the necessarily more complex ma-
chinery and greater cost is not objectionable.
The greater efficiency in the matter of fuel con-
sumption is attained by multiple evaporation, the use
of calorifiers heating the juices in the various opera-
tions by vapors from the multiple effects; and by the
ust- of superheated steam and electrically-driven ma-
chinery and transmission.
The illustrations following show works of this kind:
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Construction. — The following illustrations show the making a symmetrical and substantial structure. The
methods employed by us in construction: floors are made of cement concrete, with cement
The machinery is held on a steel frame independent finish,
of the walls. The foundations are properly proportioned and
As shown in the illustration, the work of placing have sufficient area to carry the loads without uneven
the machinery, and erecting the brick walls, may all settling.
go on at the same time. Xo cast iron is used in the There is no wood or other combustible materials
construction. All beams and columns are properly in the building other than the doors and windows,
designed for the machines and loads they are to carry.
CONSTRUCTION
33
CONSTRUCTION
34
GENERAL LAYOUT OF MAIN FLOOR
35
Fire-Proof Roof. — In designing tire-proof construe- The roof is made of cinder concrete on steel purlins,
tion, it has been a difficult problem to design a roof with a smooth finish of cement covered with an elastic
that will be fire and weather proof, of light weight. paint that fills all pores and season cracks. The roof
with sufficient stability, at a reasonable cost. is absolutely fire and weather proof, attractive in ap-
The illustration shows the methods employed by pearance, and will not "sweat" on the under side, as is
us. the case with metal construction.
FIRE-PROOF ROOF
37
INTERIOR MODERN BEET SUGAR FACTORY-SHOWING JUICE END
INTERIOR MODERN BEET SUGAR FACTORY— SHOWING SUGAR END
39
ILLUSTRATION OF END DUMP IN USE AT CONTINENTAL SUGAR CO. WORKS, FREMONT, O.
40
ILLUSTRATION OF SIDE DUMP IN USE AT LOS ALAMITOS, CAL.
Beet Washer and Trash Catcher. — The illustration
opposite shows a part of the works containing the ma-
chinery for washing and conveying the roots.
The licet roots are floated from the beet shed>
through cement flumes into the factory building', de-
positing the water and roots into the wheel elevator
shown in the illustration: the rim being perforated.
The water passes through to the sewer: the wheel in
revolving, and being fitted with buckets, elevates the
beets to the washer.
The advantage of this form of an elevator is that
the water and dirt do not come in contact with the
wearing parts; its simplicity and indestructibility.
The beet washer shown is the arm system, with the
usual appliances for removing dirt and catching
>tones, and has in addition a hydraulic gravometer for
separating the beets from heavy substances.
The trash catcher is the device shown between the
washer and beet elevator. It re washes the beets,
catches any stones that may go through the washer,
and separates the floating particles of grass and root-
lets that are so annoying in the cutter, delivering the
beets re-washed and drained into the beet elevator.
BEET SUGAR WASHER AND TRASH CATCHER
43
Beet Cutter and Automatic Weighing Machine. — ( )ur
arrangement of these machines consists of an auto-
matic scale, "Chronos," for weighing and recording
the amount of beets worked: a hopper that will hold
a quantity of beets and either single or twin cutters.
To obtain the best extraction of sugar with the
diffusion battery, perfect slices or cossettes are re-
quired, which can only be obtained from a properly-
constructed cutter.
The beet cutter illustrated is direct belt driven, slow
speed, small diameter-cutting plate in proportion,
using the minimum power. The large capacity of this
machine is from the fact that 90 per cent, of the cut-
ting surface is active and the feed is perfect.
The barring attachment and detention pin auto-
matically setting and holding the cutting plate in exact
position when changing knives, which enables one to
bring the knife box exactly opposite the opening used
when changing knives. The complete set can be
changed in less than five minutes.
The whole bottom part of the cutter can be thrown
open and foreign substances quickly removed. The
facility with which the cutter may be entirely emptied
and the knives changed obviates the necessity of two
cutters.
The machine is perfectly balanced and lined, and
well constructed.
44
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Filter Presses. — The illustration shows a 1000-
square-foot filter press, with hydraulic closure. These
are substantially made, side bars, of ample size so they
will not spring; solid heads; corrugated plate frames.
with or without screens; open frames beveled: wash-
outs for thorough lixivation.
All valves are fitted with interchangeable rubber
discs.
The former system of closing presses, with screw
and lever, requiring four men to make them tight.
has been done away with by substituting the hydraulic
closing. The juice openings being" on the outside of
the frames, requiring no holes or cutting in the pre.-.-
cloths.
\Ve also construct the hydraulic closing rams, when
several presses are used, to work from a common
pump.
46
FILTER PRESSES
47
Vacuum Strike Pan. — Tin- illustration shows ;i OHM
iron "pan," twelve feet in diameter, and condenser.
The pan is lagged with alternate strips of black walnut
and ash, bound with brass bands.
The fittings consist of brass valves, gauge glasses.
thermometers, vacuum gauge, vacuum breaker, bras-
moscope, syrup testers and two proof sticks.
The body is made of cast iron and contains seven
double four-inch copper coils, amounting to 1200
square feet heating surface, made in such lengths as
may be easily removable through the manhole, and
connected with brass flanges, bolted with Muntz metal
bolts.
The coils are placed low and far enough apart to
be accessible and allow a free circulation of the boil-
ing mass. There is no dead space in the bottom of
the pan. nor will the pan fail to empty when boiling
stiff or to 4 per cent, water.
The comparatively low height of melada in a full
pan avoids the great difference in temperature be-
tween the top and bottom, and avoids that cause of
fine grain found in pans of excessive height.
The vapor pipe is large and there is practically no
entrainment.
The gate is twenty inches in diameter and worked
with a wheel on the same level as the pan.
The condenser is of the most effective arrangement,
and will not choke or clog with dirty water.
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49
Multiple Effect Evaporators. — The cut opposite
shows a quadruple effect evaporator, and a calorifier
or re-heater for reclaiming the heat from the vapor
of the last effect.
The shells are cast iron, fitted with seamless drawn
brass tubes, tinned inside and out, which are held in
position in the tube-sheet by stuffing boxes, in groups
of six, which allows for the expansion and contraction
of the tube and their easy removal for cleaning.
The apparatus is covered with wood lagging, alter-
nate strips of walnut and ash. bound with brass bands.
The fittings consist of brass butter cups, vacuum
gauges, gauge glasses and syrup testers.
The special features of this construction of evapo-
rators are rigid construction, insolubility of cast iron
to sugar solutions, ample and properly distributed
heating surface promoting high velocity of heating
vapor through the tubes, and a good circulation of
juice in the apparatus, both of which are necessary to
obtain high efficiency.
Large vapor pipes properly proportioned that ex-
tend through the apparatus, the upper side of which
is slotted their entire length inside the apparatus
which allows the vapor to enter it at any point at low
velocity avoiding entrainment, which happens when
but one or two outlets are provided.
All valves are conveniently placed, have rising brass
stems and interchangeable rubber discs.
5°
MULTIPLE EFFECT EVAPORATORS
Centrifugals. — The opposite cut shows an arrange-
ment of water turbine-driven centrifugals.
The water power is furnished by a high-pressure
pump. When the exhaust steam can be used, this is
an excellent system, doing away with all belts, pulleys
and shafting that require constant care.
These machines, as well as the mixer and conveyor,
are all driven by water motors.
We furnish belt, water and electrically-driven cen-
trifugals, furnishing the system that is best adapted to
the purpose for which it is to be used.
We also furnish belt-driven machines, power from
engine or electric motor.
o
53
Duplex Induced Draft System. — The apparatus con
sists essentially of two P.iififalo Steel Plate l'p-1'.last
J-Housing Fans, full-housing type, placed side by side
and driven by two Single Vertical F.ngincs. cylinder
above shaft. The fans are each 140 inches in diame-
ter, the cylinder dimensions of the engines being
8xio. The fan inlets are connected by means of a
sheet steel casing, with the smoke breeching to the
boilers, the suction created by the fans acting to give
the necessary draft to the boilers, and this may be
varied automatically if desired by varying the rate of
speed of the fans. Dampers are installed to control
the flow of gases to one or the other or both of the
fans, so that they may be used in relax' if desired. The
fan wheel shafts are extended on the inside, where
they are supported by pedestal bearings outside of the
Miioke breeching substantially as shown by the en-
gravings opposite. This system combines high ef-
ficiency of boiler plant operated and material econ-
omy in the use of fuel with a perfect flexibility and
control of the steam conditions. Increased demands
for steam may be easily met. Smoke is eliminated
and independence of atmospheric conditions secured.
54
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55
Beet Elevator. — .Much trouble has arisen from the
failure of machinery employed to elevate beets from the
washer to the beet slicer, due partially to the peculiar
shape and tough, fibrous character of the beet, which
has a tendency to clog and often stop the elevator;
also to the action of water and sand upon the working
parts, causing the elevating chain to wear out rapidly.
On the opposite page we illustrate an elevator which
has been Inund highly satisfactory in work of this
character. The buckets are made of heavy steel,
strongly reinforced with angle irons in corners, and
are so closely connected as to form practically a con-
tinuous line. No elevator boot is employed, and the
dredging action incident thereto is avoided by feeding
the heels from a chute directly into the buckets as
they ascend.
To prevent loss of time or damage to machinery, if
for any reason the elevating chain should break, the
buckets have short sections of angle iron riveted to
the ends, one leg of which projects outward on either
side. These fit into guidewavs arranged in the frame-
work, and when the break occurs hold the buckets in
position, merely allowing each to settle down until it
rests upon the following bucket. The parting of the
chain, therefore, cannot exceed the aggregate of ihe
spaces between the buckets, and amounts to com-
paratively little in an elevator of this type. The two
ends of the chain can be quickly drawn together and
a new link inserted to replace the broken one with
little tremble or loss of time. These guides also re-
duce wear on the chain by causing the buckets to
move steadily and without swinging or twisting. If
the break should occur in the driving mechanism the
loaded buckets are prevented from reversing the ele-
vator, and running back, by a ratchet and pawl.
The buckets are attached to a single strand of Ley
Bushed Chain, which is designed to resist the abrasive
action of sand and water. Close joints are formed
between the links, which offer little opportunity for
the ingress of sand. All wearing parts are of case-
hardened steel and can lie renewed at a moderate cost.
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57
VACUUM CRYSTALLIZEKS (SYSTEM GROSSE).—
The introduction and substitution of crystallization in
motion instead of the tank and hot-room method was
a distinct advance, the same results being obtained
by crystallizers in six days that once required six
months by the means of hot room, tanks and wagons.
( ireat as this advance has been, there still remains
room for improvement.
In both of the above-mentioned processes there is
a point where the mother-liquor or syrup becomes so
poor in sugar that crystallization ceases or becomes
so slow thai the time and power consumed, especially
in crystallizer, dues not warrant the expenditure, and
the molasses is separated off before the total crystalli-
zation is complete.
1'y carrying on evaporation in conjunction with
crystallization in motion, the syrup can always be
kept at the point of saturation and allow the extrac-
tion of a maximum of what sugar could be expected
under any circumstances as is attained in the Vacuum
( 'r\ stallizers.
VACUUM CRYSTALLIZERS
59
The Working- of the Vacuum Crystallizer. — TheGrosse
Process is based on the principle of boiling to grain —
directly in the special vacuum-pan — low-class syrups
or runnings from first massecuites of raw sugar
works. This boiling process is continued in move-
ment long enough to extract all the saccharose theo-
retically possible from the mother-liquor surround-
ing the formed crystals. The heating surface re-
quired for this purpose is, comparatively speaking,
rather small, as the temperature is kept very low and
decreases constantly as the boiling operation con-
tinues in order to evaporate slowly and regularly —
keeping the mother-liquor always on the point of
saturation, while carefully avoiding supersaturation.
The Vacuum Pans are constructed in such a man-
ner as to produce a high head or column of liquid in
which a considerable difference of temperature ex-
ists between the upper part (close to the vacnuni-
vapor pipe) and the lower part (where the heating
coils are). In the centre of the pan is a wide circula-
tion pipe, in which a specially-constructed helix con-
veys the melada or boiling mass from the lower and
hotter portions up into the upper and colder portions
of the same. By this means an evaporative and a
cooling action is produced by constant movement of
the masses, which results in a considerable accelera-
tion of the crystallization.
In operating, the pan is as usual first filled with the
runnings of the first massecuites (or refinery syrups, as
the case may be) and granulated by drawing in cold
portions of the runnings. As soon as sufficient grain
has been formed the pan is duly filled up to the top.
Then the movement sets in by means of the circula-
tion pipe, and is continued as long as is necessary for
exhausting the molasses. To determine this point of
complete exhaustion, a small portion of the masse-
cuite is cured (by means of an experimental centri-
fugal, as a rule) and the runnings are analyzed. When
the desired purity of the final molasses is obtained,
the massecuite is discharged and treated as indicated
below.
The advantage of this system is that the operation
is under complete control of the sugar boiler.
Molasses of 70 to 80 purity has been reduced to 56
degrees purity in sixty hours, the results being con-
stant and and not variable, as in other methods. The
time being one-half that required by other systems.
60
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61
STANDARD SAND FILTER.— Since the practical
demonstration that refined white sugar could ho pro-
duced without the use of char, and with greater econ-
omy, all modern beet sugar plants have done awav
with the bone-black, consequently the necessity of a
thorough mechanical nitration has become of vital
importance for successful working.
A number of different systems have been invented.
possessing more or less certain drawbacks and dis-
advantages which are shown in practical working.
To meet this want found in previous systems, the
Standard Sand Filter has been invented. There is no
doubt that the filtering qualities of sand are not sur-
passed by any other material as regards to cheapness,
facility of manipulation and regeneration.
The Standard Sand Filter described below has the
merit of combining the largest possible filtering sur-
face with the smallest requirement of space. The
advantages claimed for it of absolute cleanliness and
facilitating in the handling are evident, and the spark-
ling brightness of the filtered solution is not surpassed
by any other system, not even charcoal.
Description. — -This filter consists of a cylinder with
conical bottom. In the centre of this cylinder is fixed
a perforated pipe of large diameter, also with a coni-
cal bottom, communicating with the delivery pipe.
I'.etween this outside cylinder and the perforated pipe
a svstein of conical rings is arranged in such a manner
that one ring stands on the top of the other, the sys-
tem being completed by a large ring at the bottom.
The seats of these rings touch the outside cylinder,
but leave sufficient space for the filtering substance to
circulate. Sand of a special grain is put between the
perforated pipe and the cylinder, where it forms a
natural slope (i. e., filtering surface), between the rings.
The solution to be filtered enters the filter through
the pipe, fills the filter up to the air-cock, and passes
(under the usual slight pressure) through the sand to
the perforated pipe. The filtered solution issues by
the delivery outlet. The sand has to be prepare) 1 lie-
fore using, and the size of the grain varies according
to the liquid to be filtered. For water and thin juice
a smaller grain is required than for syrup or refinery
liquor. I'nder any circumstances, the perforation of
the central pipe is regulated accordingly, to prevent
the sand from passing through.
As soon as the sand is saturated with the impurities,
which is from three to eight days, water is admitted
through an injector and the sand is washed in the
apparatus with running water by means of an injector,
which is not shown in the cut. The whole of the scum
quickly separates and is washed out, and the sand is
ready again for use.
62
MOLASSES DE-SUGARIZING PROCESS.— In the
manufacture of both cam- and beet sugar, there is left
a molasses residue carrying as high as 48 per cent,
sugar. It has been the aim of chemists and engineers
to discover a process to recover the sugar within a
reasonable cost.
The Lead Saccharate Process accomplishes this and
works equally well with beet or cane molasses.
The process stripped of technicalities consists sim-
ply of forming a lead saccharate with molasses and
lead oxide, washing the same till pure, separating the
lead and sugar with carbonic acid gas, which precipi-
tates the lead as a carbonate, which may be used
again; and liberates the sugar in a chemically pure
state.
By this process not only is the sugar recovered, but
also potash, soda and other bi-prodncts. The lead
may be used again.
Reaction of the Lead Formation of the Saccharate. —
In a mixer, molasses, caustic potash and lead car-
bonate are stirred together. The result is lead sac-
charate, in which the sugar of the molasses is com-
bined with the lead according to the following equa-
tion :
PBCO3 + 2KOH=PhO + K2 CO3 + H2O.
Carbonate of lead + hydrate of potash = oxide of
lead + carbonate of potash + water.
If this transformation takes place in the presence of
solutions containing sugar or saccharose in the pres-
ence of molasses solutions, the originating oxide of
lead combines at once (in the nascent state) with the
saccharose that is present in this solution. The sac-
charate contains one molecule, saccharose two mole-
cules oxide of lead.
C^H^A! 2PbO.
leamvhile the non-sugars with the caustic potash
(now potassium carbonate) remain in solution. The
saccharate is run through filter presses, saturated, and
carefully washed out. This is done until it is abso-
lutely pure.
The lead saccharate is mixed in the carbonate
saturation vessel with carbon di-oxide (CO..) decom-
posing it, the saturated mass is pumped to saccharate
presses and separated, into sugar solution and lead
carbonate. The lead carbonate is emptied out and is
again ready for use. During this operation the lead is
always in a damp state, consequently there are no evil
hygienic effects. The sugar solution is crystallized
and separated in the usual way in the vacuum pan.
The caustic solution goes to a carbonator, where
the small amount of dissolved lead is thrown down by
carbonic acid gas. This saturated lye goes to evap-
orators, where it is concentrated to about 55 degrees
Be. It then goes to an oven, where it is burnt to coal
or carbonized.
While burning, the still black potash coal is re-
moved and stored away in brick compartments. Here
it remains to burn out completely and to cool. When
finished burning, the coal is of white color, and ready
to be used again. It is mixed up with hot water as
it comes from the presses in a small mixer with a
strainer and sent to the caustificators, where it is
heated with milk of lime. This gives us caustic poc-
ash again, and carbonate of calcium.
The carbonate of calcium is removed from the caus-
tic potash in lime presses, and is ready to serve form-
ing saccharate again.
Mechanical reaction is:
K,CO3 + Ca(OH2)=2KOH + CaCO:,.
SCHEME-MOLASSES DE-SUGARIZING PRCXESS
SUGAR DRYER
66
THE OSMOSE SYSTEM
I he Osmosi- System uas first applied bv I hibum-
fant. about 1X51, and is based on the |>riiu-ij)le of dif-
fusion, that is. on tin- fact that substances forming
molasses possess a different capacity for diffusing,
and certain non-sugar substances contained in the
molasses diffuse more readily than sugar.
Substances that have a comparatively high diffusive
)>.p\ver lia\e generally the power of crystallising, and
are termed crystalloids. Substances having verv low
diffusive power have little if any tendency to crystal
lise. and are termed colloids.
Among the crystalloids there are wide differences
of diffusive power, thus: caustic potash diffuses twice
as fast as sulphate of potassium, and sulphate of
potassium twice as fast as sulphate of magnesium.
Among i In- colloids are starch, gums, caramel, albu-
men and animal and vegetable extractive matters.
The non-sugar substances found in molasses may
be divided into three groups, according to their dif-
fusibility.
First, the alkali salts and organic and inorganic
acids, and certain nitrogenous combinations which
are easily extractable.
Second, sugar and many organic lime combinations
which diffuse more slowly.
Third, coloring matter, some acid salts and albu-
minous substances which will not diffuse at all.
A complete separation of these substances is not
possible by this method for the reason that the ca-
pacity of the different substances to diffuse is not
sharply defined, and In-fore the first group have been
diffused, a part of the second group have also diffused,
necessitating a loss of sugar with the second group.
Therefore, the effectiveness of any apparatus is
limited, and a large extraction of the diffusible im-
purities is followed by a proportionate loss of sugar
and dilution.
The Osmose apparatus consists essentiallv of t\\i,
vessels separated by a porous wall of parchment
paper, one containing molasses, the other water. A
series of these art- arranged in a frame \\ith suitable
mechanical devices to cause a continuous How — the
water on the one side and the molasses on the other.
There begins at once an equalisation of both li(|iiids
through the |>ores of the parchment paper: the water
penetrates into the molasses and, on the reverse, cer-
tain diffusible substances go into the \\ater, the most
readily transferable ones first, till the exchange has
progressed as far as desired. This is governed by
regulating the speed at which the molasses and water
pass through the apparatus. The ( Ismoscd, or puri-
fied molasses, is boiled, crystallised and worked in
the usual wav.
67
Construction of Distilleries
Complete Plants for the Entire Utilization
of Beet Sugar Molasses
THE BARBET PROCESS, PATENTED
FOR THE
Direct and Continuous Rectification of any kind of Wines,
Worts or Fermented Musts, without previous distillation
E. H. DYER & CO.
CLEVELAND, OHIO
SOLE OWNERS OK AMERICAN RIGHTS
Gold Medal, Kuhlman Endowment, Lille, 1887, for the greatest improvement realized in many
years in the process of distillation. Gold Medal, Paris, 1889. Grand Prize, Antwerp
Universal Exposition, 1894. Highest Award, Paris Exposition, 1900.
NEARLY 300 PLANTS IN THE VARIOUS COUNTRIES OF THE WORLD PROVE THE SUCCESS OF
THIS METHOD
68
Apparatus for the Continuous Rectification of High
Wines or Crude Spirits.— The illustration opposite
>ho\\ s the only successful apparatus ever constructed
or by which the continuous rectification of hi<;h wines,
producing a perfectly neutral spirit, without any in-
termediate products to be redistilled, is possible.
This apparatn.-. works automatically and will re-
cover and rectify, 92% 95$ of the alcohol contained
in hi.^h \\ines, and produce a spirit of lii^li concentra-
tion MO', yjfo, free from all ini]Hirities with a saving
of fuel from 40 to /KI' , over the old method.
69
THE BARBET PROCESS PATENTED
This process is the only one by which alcohol, per-
fectly deprived of head and tail products, can be ob-
tained directly in one continuous operation from any
kind of wine, beer or fermented !i<|Uc>r of any descrip-
tion or origin.
The continuity of the operation insures a saving of
50 to 60% on the fuel, as compared to the best dis-
continuous process.
The continuity does away with the high wines, \\ith
the middlings or intermediate products: all the alco-
hol is obtained at the highest concentration, is a great
deal purer and more delicate than the best spirit of
the old redistillation process, and has always been
sold at a premium.
The most important or essential organ in all the
distilling or rectifying apparatus is the plate.
The falsity of the old theories, which attributed to^
the condenser the functions of an niiiilysci: is proven,
and it is also untrue that the condenser "retains the
ai|ucoiis and amylic vapors to retrograde them to the
upper part of the apparatus, allowing to pass to the
proof bottle only the pure and high-graded alco-
hol." On the contrary, it is in the column itself that
the refining and separation of the different volatile
products contained either in the wine or in the high
wine is realized. The work of the condenser consists
only in furnishing the clarifying liquid, to wash
methodically the alcoholic vapors ascending the col-
umn. The condenser extracts automatically this clari-
fying liquid from the alcohol produced: it is a neces-
sary tribute, and a great purity is obtained when this
c/tiircc is also very pure.
Much importance depends, therefore, on the good
construction of the plates. The distilling apparatus
generally present an exaggerated number of plates.
Theoretically four plates should be sufficient to ex-
haust the wine without increasing the consumption of
steam.
The principal obstacle against this reduction in
the number of plates proceeds from the usual im-
' perfection of the bubbling of the steam in the liquid.
With the round or lengthened capsules of plain bor-
ders, the ebullition is completely and absolutely tu-
multuous, and the steam is evolved in the form of
enormous bubbles. These have onlv their periphery
in contact with the liquid, while all the steam in the
center of the bubble goes to burst on the surface with-
out having been utilized.
As powerful analyzer, nothing better could be de-
sired than the perforated plates of Savalle, which
inolccnlarizc the steam in the alcoholic liquid, affording
maximum efficiency. I'nfortunately those plates run
the risk of being discharged, at any moment, on the
least variation in the pressure, and those variations
are produced whenever the feeding' is modified.. Fi-
70
nally. the use. in itself, anil the aciditv of tho \
and nnists enlarge tin- holes, and therein the ap-
paratus dors not loni; work normally.
Mr. F. llarbet has for a lonj,' time been work ins;-
to devise a plate which could have the power <.f
analysis of the ])erforated plates, without their draw-
backs. It is unnecessary to recall the fact that his
"plates with skimmers." date from INS.}, and his
"plates of multiple analysis and methodic" since iSm.
The new plate here described (see il'nstration. pas;v
731. now to be found in all the new P.arbet appar-
atuses, responds perfecth to the desiderata, and
complete success is obtained. It is provided with a
lars;e number of hoods or capsules, made of copper.
SCl at cc|ual distances from one another, around
which the \\ine is divided and circulates with facility.
The developed length of the line of steam bubbling
is considerably increased in comparison with the
old types. Finally, and this is what characterizes
the system, the o mtonr < if all these capsules is divided
into a larjjo number of saw teeth rather deeply cut,
which t^ive to those organs the appearance of circular.
long-tOOthed combs. The vapors in passing through
each one of these capsules is Finally laminated through
all those comb teeth, the result bcins;' a perfect mo-
fecularization.
!u the old perforated plates the small drops of
lic|tiid were projected vertically against the upper
plate. Here, on the contrary, the jets of steam are
horizontal and come in collision with one another.
thereby rcsultins; a much more tranquil and regular
cmulsii .11.
Finally, as these capsules can be manufactured only
mechanically, a perfect regularity and absolute uni-
lonnity of the sections of passage, immersion, etc., is
thereby obtained.
In order to test the efliciency of this new plate. \ try
accurate experiments have been made which are re-
ported in the Hiillctin tie /'.Issoeiti/ion ilex Chiniiste.t
(June. iSijin. Those experiments show that these
new plates -ivc a theoretic return of <«)'/, while the
majority of tin- plates now used do not j;ivc over
./ single niu' of these p/tiles is ei/iirrn/eiit In inure llnin
three of the oniiinirv flutes.
This system can be easily applied to any distill-
ing apparatus, insuring the complete exhaustion of
the wine, and decreasing at the same time the total
height of the apparatus.
The Barbet Direct Rectificator does not require any
more fuel than the old-style distilling column, which
yielded weak products. The apparatus is \er\ easily
\\ i irked, i >winti| to the |ierfect regulation < >i the various
extractions. Moreover, it can. if desired, be used for
the continuous rectiFicatioii of hi^li wines.
\\"hen distillation of molasses is intended, the I'.ar-
bet direct recliticator will yield at once from i »_• to
• 15', of ])asteuri/er| extra Fine alcohol, showing <iii to
07 Tralles. There is nothiiiL; more economical than
this process of rectification for an article which must
be produced at so low a price, and by this process is
obtained, at a single operation, a very fine spirit of a
chemical purity greatly superior to that resultant from
the usual intermittent process.
It is important to note that a triple effect, under
pressure, can be simultaneously established in order
to evaporate the wash automatically and obtain potas-
sium salts or fertilizer. The liquid is heated the first
lime in L (see illustration page 73) to supplv the direct
rectifier with the necessary steam. A pump, 7., then
drives it into the tubular chest E, from which it passes
into D. From here it comes out concentrated at least
$0%, which concentration is generally sufficient to dis-
pense with the further use of fuel in the potash oven.
The live steam produces its first effect in the tubular
chest /:, then in turn the steam from E heats D (second
effect), and lastly the steam produced in D, regulated
by the two regulators X, proceeds to heat the bottom
of the rectifier through the tube N (third effect).
Even with cane sugar molasses, although the saline
residue has less value, it is advantageous to effect this
evaporation, since it occasions no expense for fuel,
either for the multiple effect or in the oven, and the
saline residue is therefore not only all profit, but the
endless trouble, which the running of the wash occa-
sions, is avoided.
The degree of concentration of the wash is limited
by the requirements of the direct rectifier, in which
the consumption of steam is very limited: but means
can be taken lo increase the concentration bv drawing
(.11 si line M!" the steam intended for other needs of the
plant, such as the denitration of the molasses, sterili-
zation, etc.
For the concentration of grain or potato wash, this
patented triple effect apparatus is especially appro-
priate, and yields a product easily handled and put
in bins. Here also the concentration can be increased
by drawing on the steam for other purposes.
Various improvements recently added by AT. I'arbet
extend the application of continuous rectification to
fermented wines, worts and musts, and while greatly
facilitating the working of the apparatus, increases to
a great extent the power of analyzation. In the dis-
tillation of wines or worts containing even less than
2% alcohol; 96.5° Tralles, an indispensable strength to
produce pure spirits, is reached at once, and thus is ob-
tained at the very outset an extra fine alcohol, al-
though the original liquid was far more odoriferous
and more heavily contaminated with impurities than
are the usual high wines.
The economy of the process strongly recommends
it commercially: First as to fuel, the apparatus does
not require more fuel than the old low-degree column,
hence all fuel previously needed for rectification is
saved; this is also true of the water. Secondly, there
is a total avoidance of waste in rectification. Thirdly,
the simplicity of construction: there is but a single
machine to manage and no need of tanks for the
storage of high wines or intermediate products.
Fourthly, easy and safe working, all flows being regu-
72
Illustration showing the deep saw teeth or comb like
circular teeth of the Barbet Plate
Illustration of a plate ready for installation in column with the
circular comb-like hoods in place
GENERAL VIEW OF BARBET APPARATUS
73
lated in a steady, invariable manner. Indeed, the fact
is demonstrated that extra fine alcohol can no\v be
produced at no greater expense than was formerly
necessary for high wines.
Production of Alcohol from Beet Molasses
On the following pages is an illustrated description
of a distillery capable of working twenty-five tons of
molasses a day by the Barbet Process of Continuous
Distillation and Rectification, of which we own the
American rights. (The cut appears on page 25 of the
Sugar Beet for February, 1902. and the following is
taken from the same issue of the paper):
"On numerous previous occasions we have discussed
directly and indirectly the money advantages that
would necessarily arise from the use of residuum
molasses from beet-sugar factories in the production
of superior alcohol or cologne spirits. While nu-
merous distilling appliances are in existence in the
United States, none of these apparatus are capable of
producing a product that is more than might be con-
sidered of a very ordinary quality, and consequently not
possessing the requisites in the way of purity that one
might expect, and which is found in Continental Eu-
rope. True, one may take any alcohol and submit it
to a system of rectification that would yield compara-
tively high testing spirits, but even then, when these
are carefully examined, they do not combine the aroma
or other characteristics of the high-priced alcohol
that the markets of the world always demand. The
fact of the matter is that in combination with alcohol,
unless absolutely pure, there are always certain more
or less volatile substances that have a most important
influence upon its flavor, and partially to get rid of
these in their exact proportions to meet any local
demand is a problem that few in the alcohol world
have ever attempted to solve. From the very origin
of the art of distilling it has been supposed that a
product of a given flavor and aroma could be only
obtained provided that given raw materials were used,
but modern science now demonstrates that it is po>
sililt- to obtain alcohols from molasses, and of a
quality that would almost defy detection. Xo better
example could be given of these wonderful results
than those obtained in Spain, where those superior
wines are produced that are so readily sold among
the Anglo-Saxons. We are impressed with the fact
that in recent years, during which period the beet-
sugar industry has made considerable progress in
that country, they have had to handle a residuum such
as beet molasses, and from it a superior alcohol has
been made, which is now extensively used in combina-
tion with dried grapes for the production of a sherry
wine possessing certain characteristic flavors that have
now become almost obsolete and remain only within
the reach of the favored few. Our editor has long
since urged that the question of molasses for dis-
tilling purposes be given in this country the consid-
eration it necessarily deserves. There has been little
or, more correctly speaking, nothing printed in the
74
PRODUCTION OF ALCOHOL FROM BEET SUGAR MOLASSES
Description of Apparatus
a Arrival of the molasses.
b Molasses tank or cistern.
b' Pump.
c Diluting1 receptacles for molasses.
s Compressed air acid lifting device.
s' Sulphuric acid reservoir.
(/ Continuous denitrator for mola-
i I'ure yeast.
;• r' Sterilization and compression of the air.
r •:•' Steam engines.
/a fi f Fermentation tanks.
/ Pumps arranged as a battery.
h' h" h"' Direct continuous rectiticatioti of low wines.
g Peptonization of the deposits contained in the
bottom of the fermenting vats.
in' in Cold water vats.
n \Yinc tank.
/'/"/'" Triple effect for the concentration of the wash.
/ Furnace for the extraction of potash.
k Boiler.
<7 Chinnii y.
75
English language that has up to the present time re-
vealed even in a measure what the manufacture of
cologne spirits from molasses really means. In most
countries of continental Europe profits of no second-
ary importance have been realized by fermenting and
distilling the final molasses, and the cologne spirits
obtained have a recognized superiority, provided,
however, that the classical modes of fermentation and
rectification be adopted, and it is upon them that the
success entire!}' depends. Hence the reason why we
insist that many of our American trials in this special
direction have been very misleading. The Saragossa
plant, of very recent construction, was designed, con-
structed and put in full working order by the acknowl-
edged leading expert and authority, M. E. Harbet.
With considerable difficulty, but in justice to our read-
ers, we have obtained some data of this remarkable
plant, and in what follows we give practical details of
yields, cost of production, profits, etc. The Saragossa
distillery can handle twenty-five tons of molasses per
diem. The general handling of the product is as fol-
lows (see page 75): the residuum is delivered in
barrels, and comes from four beet-sugar factories that
are in close proximity. The barrels in question are
emptied and internally washed at a, the molasses runs
into a reservoir b, which is well beneath the level of
the ground, and from there it is raised to the top of
the distillery by the use of a so-called chain pump b'.
From the upper reservoir b", the product falls by
gravity to the diluting tanks c'c", where sulphuric acid
is added, and from there into the boiling receptacle
d", in which the ebullition is continuous, this opera-
tion having for its object the so-called denitration of
the molasses; the boiling liquid is at the same time
sterilized. After leaving this tank the boiled molasses
is diluted in </"' with warm water ;;; from the con-
densers connected with the rectifiers. Then follows
an average temperature of 80 to 85° C. (176° to
185° F.) sufficient to assure a satisfactory sterilization
of the wort. There follows a gradual and methodical
cooling in a special tubular refrigerating appliance </'
and d"", arranged in such a manner that the denitra-
tion of the molasses is accomplished with the expendi-
ture of a very limited amount of calorics. The wort
thus prepared is sent in a perfectly pure condition,
that is to say, free from all objectionable germs to the
fermenting vats /. The problem that is now in view
is to create a powerful, pure and active fermentation.
To accomplish this special pure ferments are prepared
in the apparatus shown in e. The apparatus carefully
sterilized with steam at 120° C. (248° F.) is filled -with
sterilized molasses, cooled at r' and fed or sprinkled
with pure ferment prepared in special laboratories, such
as the Pasteur Biological Institute. One may take
daily from this apparatus four pure ferments for the
requirements of the four fermenting vats, and if one is
fortunate enough to secure the services of a careful
manipulator for this special work, the apparatus may
be kept free from all contaminations during a period
of six weeks to two months. Under these circuni-
76
stances ii becomes no longer necessarj \« resort to
the daily purchase of beer \cast. \\hieh ai Sara^'o-.-a
means an economy of -?<x> pesetas per diem iS).
pressed beer yeast costs at least _'o cents per pound.
Furthermore, the pure ferment from the speeial ap-
paralns for its production belongs to a special rare,
is thoroughly accustomed to a molasses environment,
and will yield the maximum efficiency of ale. .hoi. ami
a purer spirit, which will offer greater facility to rec-
tify. In the present writing. \\ e could not possibly
enter into the numerous technical details respecting
tin- method discovered and invented by \\. llarbet, by
which is ijivcn to the fermentalioii of the molasses
considerable strength or vi^or rcc|nisile for the com-
plete transformation of its su^ar int.. carbonic acid
and alcohol, without resorting as is generally done
to saccharified corn must. This original idea in a
few words consists in the peptoui/atioii of the fer-
ment that settles at the bottom . .f the fermenting
vats. /', in order to create a soluble and easily assimi-
lated nutrient for which the ferment of the fermenta-
tion that follows has considerable avidity. Under
these conditions there results an excessively active
fermentation. After the molasses wort has been
thoroughly fermented it is pumped at ;', and forced up
to the distillation hall. The distilling apparatus shown
at li'irii'". were invented by M. llarbet and are those
that have so completely revolutionized tile entire sci-
ence of distillation, accomplishing in one operation
and under most economical conditions what has never
been done before or since, unless b\ some mode thai
is an actual infringement on the patent rights of these
remarkable combinations permitting a direct continu-
ous rectification of low \\ines that is to say without
any preliminary distillation. These spirit- yield at
once an alcohol at od to .,7 Trallcs.: which may be
said to be the highest known purity possible to obtain
by any mode that has a practical industrial applica-
tion. It must be noted that by this continuous mode
of rectification, there is no loss of alcohol, and the fuel
economy is 50', as compared with the obsolete con-
tinuous methods of distillation followed by a discon
linuous rectification. The residuary liquor from the
llarbet fiiiiiuuinn.t distillation-rectification method con-
tains organic substances and potash salts. Formerly
it was customary to work these in enormous furnaces
of the I'orion t\pe \\hicli held their own for so many
years, and in which there was an unnecessary waste
of fuel. Tin' I'.arbct method reduces this fuel con-
sumption to zero in the following manner. Instead of
using Steam directly from the boilers to boil the wort
during continuous rectification, it passes first through
a copper triple effect. /. intended to concentrate the
\\a.-h or vinasse. In the first compartment. ;', of the
appliance the steam from the boiler is at o kilos i \ $.2
Ibs.) pressure; the wash boils at 3 kilos lo.nlbs.i pres-
sure. The liberated vinasse vapor al (>/> Ibs. pressure
heats the second compartment. /", and produces a
vinasse vapor at 1 kilo (2.2 tbs.) pressure. It is this
*This s
spit its.
;lt 15.51.' ('. Hi, :il, oholii- stlfllKtli i" vi.l.pm- <.l
last vapor at 2.2 lt>s. pressure that heats the tubular
combination, i"", of the triple effect. Owing to the
three successive evaporations in the appliance, the
wash has diminished in volume and, instead of being
at a density of 4.5° Be., the spindle indicates 11° Be.
From this preliminary concentration, there has fol-
lowed a remarkable physical transformation to which
attention should be drawn. The vinasse at 11° Be.
concentration has become auto cvaporablc: in other
words fuel is then no longer needed in Porion fur-
naces as the heat liberated by the combustion of the
organic substances is sufficient to evaporate all the
remaining water. L is the incinerating furnace. A
certain quantity of fire is needed to ignite the organic
substances, and from this moment the furnace works
indefinitely without fuel. In the drawing herewith
the storehouses for the resulting alcohol are not
shown; they are never in the same building as the dis-
tillery proper on account of dangers from fire. The
foregoing description permits our readers to form a
very excellent idea of the very simple operations con-
nected with this industry which when properly man-
aged constitute a most excellent money investment.
It is to be noted that from the commencement to the
end each stage of these various operations is covered
by special patents owned and worked by .M. llarbet,
and these from time to time undergo considerable
ameliorations, the outcome of several hundred com-
plete distilling plants now in operation in almost every
center of the civilized world — with the exception of
the L'nited States. Owing to these constant improve-
ments in existing appliances, it is now possible to
obtain a hectoliter of rectified alcohol with a fuel con-
sumption of 80 to 90 kilos of coal instead of 160 to 200
kilos as required in the obsolete types of distilling
apparatus (6.6 to 7.4 tbs. per gallon of cologne spirits
instead of 13 to 16 lt>s. as formerly needed)."
The Stilwdl-Bierce & Smith-Vaile Co.
Main Office and Works, DAYTON, OHIO, U. 5. A.
*
CAPITAL STOCK
$1,100,000
Pumps
We are the largest independent pump rum-
pany in the world, ami build f-tcain :md power
pumps for every service.
Our line includes
Steam Pumps
Vertical Triplex Power Pumps
Sludge Pumps (Power and Steam)
Sweet-Water Pumps
Magma Pumps
Vacuum Pumps
Condensers (Jet Surface and Cone T>pe>
We also manufacture Oil Mill Machinery, Filter
Presses, Turbine Water Wheels, and a full line of Air
Compressors for any pressure.
Branch Offices:
NEW YORK CITY
141 BROADWAY
CHICAGO, ILL.
BOSTON, MASS
T3 OLIVER ST.
PITTSBURG, PA
BALTIMORE, HO
N EW ORLEANS, LA.
304 HENNEN BUILDING
CARBONIC ACIO GAS COMPRESSOR
Feed Water Heaters
\Ve have over 10,000 open Feed Water
Heaters in use. \Ve build them
of cither steel or
cast iron.
WRITE FOR CATALOGUE
FILTER PRESS
Filtering Fabrics
Regular and Special Constructions
Especially adapted for
Beet Sugar
J. H. LANE & CO.
110 Worth Street, NEW YORK
So
Franz Schmidt & Haensch Half Shade, Double Quartz Compensation
Triple Field of Vision
Polariscope
U. S. Government Standard
on Bockstand with Protectioncap for reading-scale
and prism part and with all the latest improvements
Write for special list of Sugar Testing Apparatus to
EIMER & AMEND,
Established 1851.
COMPLETE OUTFITS
FOR
Sugar Factory
Laboratories...
A SPECIALTY
All experimental apparatus
described in Prot. H. W. Wiley's
"Agricultural Analysis"
Largest stock of any house in
All Sugar-Testing Apparatus
Balances and Weights
ANALYTICAL AND TECHNICAL
of every descriplion and make
Purest Hammered Platinum
at lowest market rates
SCHLEICHER & SCHUELL'S C. P. FILTERS
Chemicals «? C. P. Reagents
ETC., ETC.
New York
ALLIS-CHALMERS COMPANY
GENERAL OFFICE: CHICAGO, ILL.
COMBINED VERTICAL AND HORIZONTAL REYNOLDS ENGINE.
BUILDERS OF
Reynolds-
Corliss
Engines
FOR ALL POWER PURPOSES.
Pumping, Blowing and Hoist-
ing Engines.
RlEDLER PUMPS AND AlR COMPRESSORS.
Manufacturers of PERFORATED SCREENS
For all purposes in Beet Sugar Plants.
UN/V
£
ALLIS-CHALMERS COMPANY
GENERAL OFFICE: CHICAGO, ILL.
Builders of
Sugar
Machinery
189O FRAME REYNOLDS-CORLISS ENGINE.
SOLE
ILDl
OF
REYNOLDS-CORLISS ENGINES
Original Klein Wanzleben Sugar Beet
SEED
The Most Reliable and Only Genuine
KLEIN WANZLEBEN SEED
Imported into the United States
and Canada
Used by all the old established Beet Sugar Factories
in America
GROWN BY
The Sugar Factory Klein Wanzleben, Germany
Importation into the U. S. since 1892... REPRESENTED BY
10,000,000 Pounds MEYER & RAA0PMKAEHA, NEB.
84
41
THE PATENT WATER DRIVEN CENTRIFUGAL MACHINES
The American Tool & Machine Co., Boston, Mass.
CONTRACTORS FOR THE
MOST EFFECTIVE
Systems of Pumping by Compressed Air
Pneumatic Pumps and Hoists
Air-Compressors, Etc.
THE HARRIS SYSTEM
At HOLLAND, MICH.
Installed for the Holland Suear Company, under the direction
of Messrs. E. H. Dyer & Co., Eneineers, Cleveland, Ohio
Compressor 350 feet from Pump Tanks. Capacity, 2,350.000
gallons of water per day of 24 hours. Lift, 70 feet. •% -'i •&
Pneumatic Engineering
Company
128 Broadway, NEW YORK CITY
CHICAGO OFFICE- ST. LOUIS OFFICE-
1328 Monadnock Block 710 Lincoln Trust Building;
86
ERIE CITY WATER TUBE BOILERS
Cable Address,
'Selden. Erie "
ERIE CITY IRON WORKS
Erie, Pa., U. S. A.
MECHANICAL
Thermometers
FOR ALL PURPOSES
BEET SUGAR FACTORY EQUIPMENT A SPECIALTY
ThelHohmann & Maurer Mfg. Go.
ROCHESTER, N. Y.
NEW YORK CITY:
85 Chambers Street
CHICAGO:
119 Lake Street
LONDON. E. C.:
57-D Hatton Garden
DIFFUSION THERMOMETER
VACUUM PAN
THERMOMETER
88
The W. M. Pattison Supply Company
Equippers of Sugar Refineries
Engines and Boilers &
Pumps and Feed Water Heaters
Belting, Shafting and Hangers
Black, Galvanized and Asphalted Pipe
^Steam Traps, Valves and Fittings
Evaporating Rings
Pump Valves, Hose and Packings
Tools, &c., &c.
Cleveland, Ohio, U. S. A.
BiMerrell Manufacturing Co.
r
TOLEDO-
-OH1O, U. 5. A.
: : : : : : : : : MANUFACTURERS OF . . . . : : . . :
Pipe Threading and Cutting
MACHINERY
For Hand=Power or Combined Hand and Power
Send for Catalogue "D"
90
MODERN METHODS APPLIED.
LINK-BELT ELEVATORS AND CONVEYORS
FOR HANDLING
BEETS, BEET PULP,
BARRELS, SACKS,
SUGAR,
COAL,
LIME STONE,
ASHES,
Power
Transmission
Machinery.
LIME CAKE,
ETC.
Manila
Rope
Drives
Designed
and
Installed.
ROPE SHEAVES having Link-Belt Patent Machine Moulded Grooves are lighter and stronger
than Sheaves of corresponding size made by other methods.
EWART GUARANTEED FRICTION CLUTCHES.
RING, CHAIN AND WICK OILING BEARINGS. MACHINE MOULDED PULLEYS. GEARS. ETC.
Link-Belt Engineering Co.,
PHILADELPHIA. NEW YORK.
LINK-BELT MACHINERY CO.,
CHICAGO.
Revere Rubber Company
Manufacturers of a HIGH CLASS of
MECHANICAL RUBBER GOODS.
HOME OFFICE:
63 Franklin Street, Boston, Massachusetts
BRANCHES:
NEW YORK, N. Y., 59 Reade Street PITTSBURG, PA., 2-8 Wood Street
MINNEAPOLIS, MINN., 210 Nicollet Avenue CHICAGO, ILL., 168 Lake Street
SAN FRANCISCO, CAL., 527 Market Street NEW ORLEANS, LA., 410 Carondelet St.
FACTORIES : — Chelsea, Massachusetts.
Special attention given to Mechanical Goods used in connection with the
manufacture of Beet Sugar.
P. H. L F. M. Roots Company
GONNEKSVILLE. INDIANA
HIGH PRESSURE GAS EXHAUSTERS
For Handling Carbonic Acid Gases in Sugar Works
93
THE FISHER STEAM PUMP GOVERNOR
Will Regulate the Pressure of the Pump so it cannot
Exceed the Pressure at which it is Set.
s~¥~*HE regulation is very simple and is quickly made. Loosen the upper Lock Wheel by
/ turning to the left ; adjust with the lower Wheel until the desired pressure is
reached, then lock the upper Wheel by turning to the right. There is a wide limit
of variation in pressure with the different size springs we use.
THE STEAM AND HYDRAULIC
Pressures should always be givin with each order. This is important in order that we may fit the
Governor for the service for which it is intended.
ANGLE AND GLOBE STYLE
In screwed and flanged patterns, are furnished in all sizes, as per price list.
SCREWED ANGLE PATTERN
Always shipped, on one-half to three-inch inclusive, unless otherwise specified in the order.
Brass Pipe Work is used on all these Governors, which conforms to the rules and regulations of the
Underwriters' Fire Associations.
The Valves and Seats are made of the best phosphor bronze.
The flanges are drilled •' Master Steam and Hot Water Fitter's Standard," unless otherwise speci-
fied. Governors with special Flanges made to order.
THE FISHER GOVERNOR CO.
201 S. First Avenue MARSHALLTOWN, IA.
SIZES AND LIST PRICES
&
',
1
1%
1«
2
2*
3
ii 00
IK
27 .Ml
2
:KI IKI
2#
35 00
3
U M
m
5000
4
.> INI
5
70 00
6
8
45 00
M IKI
fiO 00
75 IK)
s7 .'-I
100 00
1 --'.I (HI
1.-.0 (HI
•«r, no
94
THE GUILD and GARRISON DUPLEX VACUUM PUMP.
GUILD and GARRISON,
Builders of Vacuum Pumps, Carbonic Acid Blowers,
Lime Pumps, Filter-Press Pumps, Etc.
Brooklyn — New York.
95
OFFICES
ENGLAND BL'DG.
. O.
Contractors for Concrete Fire-proof Floors
We make large spans, thereby saving considerable
steel in a building, and floors carry and sustain
heavy loads. . . . The above cut shows our floor.
Write for prices.
96
MERSEY MFG. CO., South Boston, Mass.
MANUFACTURERS OF
Hcrscy Sugar Oranulators and Cube Sugar Presses.
The Schaeffer
& Budenberg
Mfg. Co.
Manufacturers of
High Grade Thermometers for
Vacuum Pans and Vacuum Ap=
paratus for Sugar Refineries,
also for Engineering and all
Manufacturing Purposes....
THALPOTAS1METERS (Dial
Thermometers) for Vacuum
Pans, Stills, Heating and Dif-
fusion Apparatus, Etc.
Eye Glasses, Proof Sticks, and
other Appliances for Vacuum Pans
Acme Steam Traps
Columbia Pressure Recording Gauges
Works: BROOKLYN, N. Y.
SALESROOMS:
No. IS West Lake Street
CHICAGO, ILL.
No. 66 John Street
NEW YORK
Buffalo Forge Company
ENGINES
FOR ELECTRIC LIGHT/NO AND POWER SERVICE
Simplicity of Design.
Durability of Construction.
Highest Steam Economy.
Close Regulation.
Smooth Cool Running
at Sustained High Speed.
TYPES
Horizontal, Vertical
Simple
Compound, Belted
Direct Connected
Buffalo Steel Plate Fans
for Mechanical Draft
FORCED DRAFT — INDUCED DRAFT
The advantages of Mechanical Draft are independ-
ence of weather changes, simple in regulation,
economy of space, smoke prevention, omission of
chimney, cheaper in first cost, will burn cheaper
fuel with best results, utilization of waste gases and
a smaller boiler plant.
BUFFALO FORGE COMPANY
BUFFALO, N. Y.
97
HOUSE No. 13. GRAND JUNCTION. COL.
Steel Work furnished by
THE FOREST CITY STEEL & IRON Co.
Steel Buildings and Bridges ....CLEVELAND
DODGE:
HOW FAMILIAR THE; NAME
Dodge Split Clutch
Ribbed Compression Standard Rigid Pillow Block
Coupling
Safety Collars - Solid and Splil
DODGE MFG. CO.
MISHAWAKA, IND.
Engineers, Founders, Machinists
PATENTEES
THE DODGE
AMERICAN SYSTEM
MANILA ROPE TRANSMISSION
Dodge Capillary Bearing
Adjustable Base Plate Flange Coupling Self-Oiling Rigid Pillow Block Dodge Collins Couplings
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