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UNIVERSITY  OF  CALIFORNIA 

COLLEGE  OF  AGRICULTURE 

AGRICULTURAL  EXPERIMENT  STATION 

BERKELEY,  CALIFORNIA 


A  DRYING-YARD  TRAY  LIFTER 

C.  LORENZEN,  Jr.'  and  C.  E.  BARBEE' 


Demands  for  larger  quantities  of  dried  fruit 
have  made  necessary  the  extension  of  existing 
drying-yard  areas  or  the  development  of  new  yards. 
The  shortage  of  farm  labor  and  the  difficulties 
encountered  in  obtaining  and  setting  up  drying- 
yard  equipment  have  made  a  definite  place  for  the 
tray  lifter.   Its  function  is  to  eliminate  addi- 
tional trucks  and  track,  and  to  save  man-hours 
of  labor.   It  is  designed  for  mounting  on  a  truck 
chassis  although  it  may  be  adapted  for  use  on  the 
conventional  wheel  tractor  as  well,  and  is  capable 
of  handling  a  ton  of  trayed  fruit, 

CONSTRUCTION 

The  first  sketch  appearing  on  this  page  shows 
the  lifter  loaded  with  trays;  the  second  drawing 
on  page  1,  together  with  those  on  pages  2,  3,  and 


4  show  details  of  construction.  A  bill  of  ma- 
terials also  appears  on  page  4.  The  assembly 
consists  of  a  lifting  frame,  supported  by  rollers 
on  a  fixed  frame  attached  directly  to  the  truck 
chassis,  and  moved  up  and  down  by  means  of  a  hy- 
draulic automobile  jack.  The  lifting  frame  is 
made  of  two  vertical  members,  A,  and  two  lifting 


1The  writers  wish  to  acknowledge  the  assist- 
ance of  C .  J.  Hansen  of  the  Pomology  Division  in 
the  development  and  testing  of  this  equipment. 

g 
Associate  in  Agricultural  Engineering  and 
Associate  in  the  Experiment  Station. 

Associate  in  the  Experiment  Station,  Division 
of  Agricultural  Engineering. 


arms,  I,  fastened  together  by  the  cross  members 
R,  S,  and  T_.  The  joints  between  the  vertical  mem- 
bers and  the  lifting  arms  are  reinforced  with  the 
plates  0.  The  bearing  surfaces  for  the  trays  on 


the  lifting  arms  are  increased  by  the  use  of  4- 
inch  strips,  F,  welded  to  the  top  edges  of  the 
channels.  These  strips  are  extended  and  bent  to 
fasten  to  the  lower  edges  of  the  channels  to  pro- 
vide finished  ends,  V,  to  the  arms.  Roller 
brackets,  C  and  D,are  attached  to  the  lifting 
frame.  The  rollers  are  cast-iron  chain-tightener 
rollers,  John  Deere  no.  G353-D  or  the  equivalent. 
These  rollers  are  about  as  long  as  the  width  of 
the  channel  flanges,  and  run  on  strips  welded  at 
their  ends  to  the  fixed-frame  members  as  shown 
in  the  drawing  detail. 

The  fixed  frame  is  made  of  the  two  vertical 
members,  B,  and  the  braces,  Jl,  with  end  fasten- 
ings, N  and  0^.  The  vertical  members  are  bolted, 
J,  to  the  truck  frame  at  a  point  such  that  the 
lift  support,  P,  welded  across  the  rear  of  the 
chassis,  is  directly  below  the  channel  cross  mem- 
ber of  the  lifting  frame.   The  lower  fastenings, 
(i,  of  the  fixed-frame  braces,  E,  are  provided 
with  bolts,  W,  and  nuts,  M,  for  adjusting  the 
position  of  the  vertical  members,  B.  Lift  stop 
blocks  are  welded  to  the  lift  frame  to  limit  the 
travel  and  steady  the  load. 

Wooden  blocks,  H,  are  placed  between  the 
truck  frame  and  the  rear  axle  housing  to  block 
the  springs,  and  are  held  in  place  by  the  stirrup 
bolts,  K. 

Sizes  and  specifications  of  all  parts  of  the 


[1] 


[\ 

1 

m  o.Zo* 

J 

U-l 

t 

-« 

4" 

»- 

4  *  channels  6.25  lbs. per  foot 


Center  line  of  jack,  a/>d 
'  neutral  axis  of  lift  support 


Jtck  ram. 


4"  x  6251b.  channel  or 
4" x  7.7 /6.  I  beam 


Jack  base 


Saddle  blocks 


i  d'a  ro^  4"x  6.25  chorine/  used 

for  a// '  fieo 'ir y  members 
It  ft  support  Jnc/ad/na  jock  support. 


Jack  Mounting  Detail. 


Scale  J^- 1' 


Au/o/notde  tydrau/i'c  jack 
3ee  jock  mounting  detail. 

1x1x2*  Lift  stop  block 

2"  standard  pipe 


scale  g  -I 


Safety  bolt 


Fixed  frome 


j  xZ" Y.4"pl°te. 


'lit  *4   yo  kewe/ded  to  pipe 

JL" 'x  3" N.C  bo/t. 

i(* 


■L-   standard  pipe.  Length 
wilt  vary  depending  upon 
/ower  po/nt  of  fastening. 


Roller 


Lifting  frame 


^Bracket  and 
roJ/er  as  sSowr? 
in  en/argred 'detail 


p?r  O/C.nut  we/ded  to  pipe. 

$/,  rod  we/ded  to   -^■'x2'r3' 

p/a/e  and  t/ireaded    /I  fp.c. 


7rc/ck   frame. 


Roller 
brackets 


rQo/ter  Strip  t/etd/t 

Sca/e  a  "  / 


-Weld  ro/ier  strip  at  ends. 
Boiler  strip  ■  seedetai/. 


t+^weld 


/*2"  xl2' 


X- 


Lpwer  brackets  2' wide  as 
indicated  by  doffed  line 

j-"f /at  stock 


£x3"d.C  bo/t 


3§    sUpipe  /%    /oog 


Position  of 
top  roller 


Position  of  bottom  roller. 


Bracket  and ro//er  d'etat/. 

scale -L"*/' 
4 


University  of  California 

Division  of  Agricultural  engineering 

College  of  agriculture 

Davis.  Calif. 


Plan  No.  C-532. 
DRY- YARD  TRAY  LIFTER 

APPROVED  FOR  DIVISIONS  OF  ACS  ICUL  TUBAL  E  MGIMEERIflC  V^ 
DRAWN  BY  CL  Jr.    TRACED  »Y Cl_.  CHECKED  BY  CE-C.     DATE 


lifter  except  the  hydraulic  jack  are  shown  in  the 
drawing  and  given  in  the  bill  of  materials.  All 
joints  are  welded.  The  lengths  of  the  cross  mem- 
bers of  the  frame  may  be  varied  to  fit  the  par- 
ticular truck  chassis  on  which  the  lifter  is 
mounted.  The  hydraulic  jack  should  have  a  capac- 
ity of  at  least  3,000  pounds,  and  a  minimum  travel 
of  6  inches.   If  a  pump  and  ram  are  available, 
they  may  be  substituted  for  the  hydraulic  jack  to 
make  the  lifting  operation  automatic.  A  ball- 
and-socket  pad,  U,  at  the  top  of  the  jack  ram, 
and  the  flexible  jack  mounting,  are  provided  to 
insure  proper  application  of  the  lifting  force 
for  different  adjustments  of  the  fixed-frame  ver- 
ticals, B_. 

OPERATION 

Trays  stacked  at  the  cutting  shed  can  be 
brought  to  the  sulfuring  house,  then  transported 
to  the  drying  yard.  Trays  may  be  spread  on  the 
ground  directly  from  the  slow-moving  truck  or 
tractor,  and  the  operation  reversed  when  bring- 
ing in  the  dired  fruit.  A  truck  equipped  with 
compound  low  is  desirable  for  this  work. 

Blocks,  slightly  higher  than  the  lifting  arms 
when  in  their  lowest  position,  are  used  to  stack 
the  trays  on;  this  permits  the  arms  to  be  moved 
in  or  out  under  the  load. 

Since  the  width  of  the  lift  is  less  than  the 
truck  tread,  separate  sets  of  blocks  must  be  pro- 
vided for  each  row  of  stacked  trays  in  the  sul- 
furing house.  Since  the  length  of  the  lifting 
arms  is  longer  than  the  width  of  the  trays  it 
is  necessary  to  have  a  space  between  the  two 
stacks  of  trays.   Two  2x4  inch  pieces  will 
serve  the  purpose.  This  space  will  also  provide 
better  circulation  during  the  sulfuring  process. 


H'    D 


BILL  OF  MATERIALS 


Number  and  name  of  part 

Material 

Dimensions 

Symbol  in  drawing 

2  lift-frame  verticals 

structural  channel 

4"  x  6.25  lb.  x  65" 

A 

2  lifting  arms 

structural  channel 

4"  x  6.2  5  lb.  x  40" 

I 

1  cross  member 

structural  channel 

4"  x  6.25  lb.  x  --* 

R 

1  cross  member 

standard  iron  pipe 

2"  nominal* 

S 

1  cross  member 

standard  iron  pipe 

1-1/4  nominal* 

T 

2  fixed-frame  verticals 

structural  channel 

4"  x  6.25  lb.  x  55" 

B 

2  fixed-frame  braces 

standard  iron  pipe 

1/2"  nominal  60" 

E 

4  roller  brackets 

hot-rolled  steel 

1/4"  x  3"  x  12" 

C 

4  roller  brackets 

hot-rolled  steel 

1/4"  x  2"  x  12" 

D 

4  rollers 

cast  iron 

- 

4  roller  strips 

cold-rolled  steel 

1/4"  x  1-1/4"  x  12" 

2  tray  bearing  strips 

hot-rolled  steel 

1/4"  x  4"  x  44" 

F 

2  reinforcing  plates 

hot-rolled  steel 

1/4"  x  4"  x  8" 

0 

2  spring  blocks 

douglas-fir  or  hardwood 

2"  x  —  *  x  36" 

B 

4  stirrup  bolts 

hot-rolled  rod 

1/2"  x  30" 

K 

1  lift  support 

structural  channel 

4"  x  6.25  lb.  x  --* 

P 

4  roller  bolts 

7/16"  x  3"  NC 

4  safety  bolts 

7/16"  x  3" 

2  upper  brace  yoke  bolts  (mach.) 

7/16"  x  2-1/2" 

2  lift  stops 

cold-rolled  steel 

1"  x  i"  x  2" 

- 

2  chassis  bolts 

2  lower  brace  fastener  bolts 

2  upper  brace  yokes 

3/4" x  1"  NC 
5/8"  x  6"  NC 
1/4" x  2"  x  26" 

J 
W 

N 

hot-rolled  steel 

2  lower  brace  plate 

hot-rolled  steel      . 

3/8"  x  2"  x  4" 

4 

2  lower  brace  plate  bolts  (mach..) 
2  upper  brace  yoke  anchor  plates 

1/2"  x  1" 
1/4"  x  2"  x  4" 

hot-rolled  steel 

- 

*Dimension  will  vary  for  different  truck  chassis, 


[4] 


4m-8, -43(7429)