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BLASTING 
ACCESSORIES 

ASSURE 
MAXIMUM 
EFFICIENCY 

WITH 
EXPLOSIVES 



k-1023* (June 'aoj 



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WILMINGTON, DELAWARE 



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33J 

BLASTING ACCESSORIES 



BLASTING CAPS, SAFETY FUSE, CAP CRIMPERS, 
ELECTRIC BLASTING CAPS, DELAY ELECTRIC 
BLASTING CAPS, BLASTING MACHINES, 
ELECTRIC SQUIBS, DELAY ELECTRIC 
IGNITERS, CONNECTING WIRE, LEAD- 
ING WIRE, GALVANOMETERS, RHEO- 
STATS, CORDEAU, THAWING 
KETTLES, BLASTING MATS, 
TAMPING BAGS, ETC. 



E. I. DU I 



MANUFACTURED BY 

PONT DE NEMOURS & COMPANY 

(INCORPORATED) 

WILMINGTON, DELAWARE 



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VVV-Gc'D 665072 



BLASTING ACCESSORIES 



EXPLOSIVES themselves demand first considera- 
tion when blasting is to be done, but the fact 
must not be overlooked that they cannot be 
properly exploded and will not develop their full 
strength without certain materials and appliances 
especially designed for the purpose. In addition to 
those articles necessary to develop the energy of a 
charge of explosives, there are other devices which, 
although they may not be absolutely requisite, contrib- 
ute to safety, certainty and economy in the use of 
explosives. These are called "Blasting Accessories." 

The importance of using Blasting Accessories that 
are up to the highest standard in every respect cannot 
be overestimated. The very best grade costs but a 
trifle in comparison with the charge of explosives with 
which they are used. It is poor economy to attempt to 
detonate explosives with an inferior detonator, for this 
always results in a considerable waste of the explosives. 

The Du Pont Company has learned by more than a 
hundred years of experience just what is required in 
the shape of Blasting Accessories, and jealously main- 
tains its standard of highest quality. 



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Blasting Accessories 



Classes of Explosives 

There are two general classes of explosives — deflagrating and 
detonating. 

Deflagrating Explosives. — This class of explosives includes 
all of those which are fired by sparks furnished by the spit (flying 



DU PONT BLASTING POWDER GRAINS 

sparks) from an electric squib, safety fuse or a miners' squib. 
This class of explosives may also be fired by means of any of the 
detonators intended for high explosives. The principal defla- 
grating explosive is blasting powder. 

Detonating Explosives. — This class of explosives includes all 
the dynamites, nitroglycerin, ammonia, gelatin and Arctic and 
Judson powders. They are not fired by sparks or flame, but 



A CARTRIDGE OF DYNAMITE 

require some powerful intermediate agent, such as an electric 
blasting cap, blasting cap or cordeau. These agents are called 
detonators. 

Deflagrating explosives, when loaded in large quantities, are 
frequently fired or exploded by charges of high explosives. 



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BLASTING ACCESSORIES 

The Advantages of Strong Detonators 

When high explosives are detonated, the stronger or sharper 
the initial shock the more effective is the detonation of the charge. 
It is a well-known fact that strong detonators will exert this effect 
more powerfully than will weaker ones. To obtain the full value 
of the explosive charge, it must be detonated completely. If the 
detonation is incomplete, a greater quantity of explosive is 
required to do the work, and large volumes of poisonous gases 
may be evolved — a matter of serious consequence when the work 
is underground. Instances are known where workmen have been 
killed by gases given off from partially detonated or burning 
explosives. 

Complete detonation results in a minimum of flame, a point 
of first importance with those explosives intended for use in the 
presence of inflammable gas or coal dust. Electric blasting caps 
or other detonators too weak to detonate completely a charge of 
high explosives may generate sufficient heat to ignite it. 

The effect of a detonator on a charge of high explosives in 
a bore hole is not infinitely powerful, but decreases with distance. 
It is, therefore, easy to understand the necessity for using detona- 
tors strong enough to ensure the effect of the detonator being 
felt throughout the charge. It might be understood from this 
that the detonator should be located m the center of the charge; 
this would be considered correct had not numerous tests shown 
that the greatest effect of the detonator is produced straight 
away from its loaded end and in a line with its long axis. For this 
reason it is advisable to have detonators pointed toward the 
main part of the charge or to use not less than two electric 
blasting caps in deep bore holes so that there is no danger of the 
diminishing force of the detonators failing to detonate completely 
the entire charge. This use of several detonators in a single 
large charge acts also as a safeguard against the danger of an 
occasional broken wire. The electric blasting caps should not be 
farther apart, in deep holes, than from twenty to twenty-five 
feet and for the lower strengths of insensitive explosives it is 
better to have them even closer to each other. 

A point to be remembered in buying detonators is that the 
charge which they contain is weakened by moisture, and conse- 
quently, unless storage conditions are of the best, a fair margin 
of safety in strength should be allowed. Blasting caps, being 
open at one end, are more quickly weakened by dampness than 
are electric blasting caps. 

Another strong argument for allowing a fair margin of safety 
in strength when buying detonators is the very small cost of the 
detonator in comparison with that of the charge of explosives 
with which they are used. It is difficult to understand why any 



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BLASTING ACCESSORIES 

one, in order to save a few cents on the price of a hundred detona- 
tors, would risk the misfire, partial detonation or imperfect 
work of the charge of explosives in a bore hole, which would 
result at best in the loss of several dollars and may cost thousands 
if the charge burns in a gaseous coal mine or if unexploded 
dynamite happens to cause a fatal accident. 

The extended study and tests of explosives conducted during 
the past few years by the United States Bureau of Mines have 
clearly demonstrated the economy of using only strong detona- 
tors, and cautions against the use of weak detonators are numerous. 

The Du Pont No. 6 Blasting Cap and Du Pont No. 6 Electric 
Blasting cap, recommended throughout this catalogue for 
detonating high explosives, comply with the specifications for 
strong detonators. The No. 8 Electric Blasting Cap and the No. 
8 Blasting Cap have nearly double the strength of the No. 6. 

Strong electric blasting caps and blasting caps should be used 
with all high explosives for the following reasons: 

They insure complete detonation. 

They increase the execution of the explosive. 

They tend to counterbalance careless and improper usage. 

They offset, to some extent, deterioration of explosives and 
detonators due to improper storage. 

They reduce fumes from the explosives to a minimum. 

They decrease the size and duration of flame. 

They prevent the loss of the charge by burning. 

Their effect carries further in long charges. 

They reduce the chances of misfires. 

Blasting by Electricity 

Blasting by electricity is the most effective and economical 
system, and surpasses all others in safety and certainty as well 
as in results accomplished. Electric blasting makes it possible to 
fire several charges simultaneously. Great economy of explosives 
is effected by firing shots together, and it is often impossible to 
obtain satisfactory results otherwise. 

Many kinds of blasting can be accomplished only by electric 
firing. Almost every kind of blasting that can be done by the 
cap and fuse method can now be done more safely, quickly and 
conveniently by electricity. With this method delayed explo- 
sions, or "hang fires," are hardly possible, and, as the blaster 
can always be a considerable distance away from the explosive 
when it detonates, the possibility of accident is reduced to a 
minimum. 

No method of blasting in gaseous or dusty coal mines, other 
than the electrical one, deserves consideration because in all 
others the ignition in the open of some burning substance is nec- 



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BLASTING ACCESSORIES 

essary, even though a device be used whereby the safety fuse or 
squib can be ignited without exposing an open light or flame in a 
gaseous place. 

It is believed by many authorities that disastrous explosions in 
coal mines have been caused by a blown-out shot occurring shortly 
after a number of other blasts have been fired. This cannot happen 
if the firing is done by electricity, when as many shots as desired 
are fired simultaneously. In submarine or other very wet work, no 
other system is feasible. In underground work, where ventilation 
is not good, burning safety fuse and miners' squibs increases the 
smoke and fumes very materially. It is not uncommon for the 
fire to break through the side of the fuse and ignite the charge of 
explosives before detonating the blasting cap, resulting in poor 
execution and increase in fumes. This cannot occur when the 
blasting is done by electricity. 

Equipment Required 

The equipment necessary for electric blasting is as follows: 

Electric Blasting Caps* Connecting Wire 

Leading Wire Blasting Machine 

The Galvanometer and Rheostat will also prove of much 

assistance and very often effect a saving of both time and money. 

All of these accessories and their uses are fully described in 

the following pages. 

Electric Blasting Caps 

An electric blasting cap, as the name implies, is a special form 
of detonator fired or exploded by an electric current. 



SECTIONAL VIEW OF ELECTRIC BLASTING CAP 

The illustration above shows an electric blasting cap in section. 
A is a copper shell, having a corrugation thrown out from the 
inside, which holds the composition plug more firmly in place; 
B is a chamber containing the explosive charge; C, insulated 
copper wires entering the cap; D, the bare ends of the copper 
wires, projecting through the plug into the charge; E, a fine wire 
bridge soldered to and connecting the two ends of the copper 

•For different clauses of work Che electric blasting caps are replaced by delay electric blasting 
cap", waterproof electric blasting caps, submarine electric blasting caps, delay electric igniters 
or electric saulbs. 



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BLASTING ACCESSORIES 

wires, which is heated by the electric current, thereby firing the 
explosive charge; F, the composition plug holding the electric 
blasting cap wires firmly in place; G, the filling material. 

The strength of electric blasting caps is governed by the 
amount of the explosive charge contained, and is expressed by 
the numbers 6 and 8. The No. 8 Du Pont Electric Blasting 
Caps contain nearly twice the charge of the No. 6 and are almost 
twice as strong. Where large charges of explosives are used in one 
bore hole the use of a No. 8 Electric Blasting Cap will more than 
pay for itself in increased execution of the dynamite. 

The following table describes fully the two sizes or strengths: 
Grade No. 6 No. 8 

Color of Label Red Green 

Length of Shell 1 A' 2* 

Calibre of Shell 273' .273* 

There is also a No. 7 Electric Blasting Cap that is intermediate 
between Nos. 6 and 8, but on account of one of these two strengths 
being adapted to all general work, the No. 7 strength is not 
recommended and is furnished only on special order. 

The blasting cap wires, shown in the sectional view of the 
electric blasting cap, vary in length to suit different depths of 
bore holes and different classes of work. They must always be 
long enough to reach a few inches out of the bore hole, and should 
preferably be long enough to reach to the wires of the adjoining 
bore holes. 

Stock lengths of wires are: 

4 ft. 10 ft. 16 ft. 

6 ft. 12 ft. 18 ft. 

8 ft. 14 ft. 20 ft. 

Special lengths not shown above will be supplied on special 

order. 



PONT ELECTRIC BLASTING CAP SHOWING WIRES 



3 



DU PONT No. 6 and No. 8 ELECTRIC BLASTING CAPS— EXACT SIZE 

All electric blasting cap wires are well insulated. Copper 
wires are ordinarily used^on account of the low electric resistance. 
(See page 40 for tables of resistance.) Iron wires are also used 



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BLASTING ACCESSORIES 

to some extent, especially in coal mining, but on account of 
the electric resistance of iron being about six times as great 
as that of copper, a blasting machine cannot fire as many electric 
detonators when iron wires are used as when copper wires are 
used. (See page 40 for table of resistance of iron wires.) The 
standard lengths of iron wires are 2, 4, 6 and 8 feet. Longer 
lengths will be supplied on special order, but they are not recom- 
mended. The iron wires are carefully insulated. For general work 
copper wires are far superior. 

Electric blasting caps are 
packed in pasteboard cartons, 
which are inclosed in heavy 
wooden cases. The cartons 
contain either 25 or SO elec- 
tric blasting caps, depending 
on the length of the wires. 
Electric blasting caps with 
wires from 4 feet to 16 feet 
long are packed for domestic 
trade 500 to the case, while 
those with longer wires are 
packed 250 to the case. 

Th^e storage of electric blast- 
ing caps should always be 
given careful attention by the 
consumer. If they are per- 
mitted to remain for a long time in a very warm place, the water- 
proofing material in the insulation dries out to such an extent that 
the insulation may break when the wires are bent, and misfires 
result if an attempt is made to use them in wet work. 

The explosive charge in the electric blasting caps is very easily 
affected by moisture, and if they are stored too long in a damp or 
wet place they may deteriorate. This charge is also very sensi- 
tive, and may be exploded by a moderately hard knock or jar. 
Electric blasting caps should, therefore, be handled carefully. 
Careful handling is also necessary on account of the delicate 
bridge wire (see sectional view of electric blasting caps), which 
may be broken by rough usage. When broken, the electric 
blasting cap is absolutely useless. The wires must not be bent 
sharply or forcibly separated at the point where they enter the 
copper cap, as this may break or loosen the filling material and 
permit water to enter and damage the explosive charge. These 
precautions are necessary with all classes of electric detonators. 
Care must be taken when tamping the bore hole not to break 
either the electric blasting cap wires or the insulation on them, or 
to pull the electric blasting cap out of the primer. 
12 



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BLASTING ACCESSORIES 

Many misfires are due to 
carelessness in loading and 
tamping bore holes. 

In each carton of electric 
blasting caps there is a paper 
tag called the "follow-up" tag. 
In case any trouble is expe- 
rienced with the electric blasting 
caps, this tag should be pre- 
served, as well as any unused 
electric blasting caps, and, in 
addition, the markings on the 
wooden cases in which the car- 
tons were packed should be 
recorded. 

Du Pont Electric Blasting Caps are so constructed as to 
be highly satisfactory for moist and wet work. They can be used 
under several feet of water if the time between loading and firing 
is not too great. They are not intended for use under great 
heads of water, or for submarine work. 

Waterproof Electric Blasting Caps 

Although electric blasting cap wires and copper shells are welt 
insulated against water, they are not intended for extremely wet 
work, and if used in water, particularly under pressure, water 
may leak into the cap so that the explosive charge is destroyed or 
the electric current may "short circuit" through the water instead 
of passing through the bridge wire, which is of high resistance. 
For such work electric blasting caps with special insulation for 
wet work are used. These specially insulated electric blasting 
caps are called Du Pont Waterproof Electric Blasting Caps. 

These are made in the same strengths, No. 6 and No. 8, with 
the same lengths of insulated copper wires as the electric blast- 
ing caps. Iron wires are not used. In order to give better 
waterproofing the copper shell is longer than for electric blasting 
caps so as to allow more space for filling material, shown at G 
(see sectional view of electric blasting cap on previous page). 
The copper wires have a special insulation which allows their use 
in water not over 30 feet deep. Where the depth of water is over 
30 feet and where the primers are to remain in the water for a 
period longer than two days, the Submarine Electric Blasting 
Caps are strongly recommended because of their special water- 
resisting insulation. 

Waterproof electric blasting caps must be placed within the 
charge of explosives just the same as Electric Blasting caps, with 



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BLASTING ACCESSORIES 

the important difference that safeguards must be taken to pro- 
tect the primers from water. The waterproofing of primers and 
charges is discussed on page 61. 



DU PONT WATERPROOF ELECTRIC BLASTING CAP 

They must be handled in the same careful way as electric blast- 
ing caps. They are packed in cartons, and then in cases of the 
same size as are used for electric blasting caps. The weights of 
packages are slightly greater than those of electric blasting caps. 

Submarine Electric Blasting Caps 

For under-water work, where the greatest safeguards against 
water are necessary for safety and for developing the full strength 
of explosives, a special Submarine Electric Blasting Cap is 
used. It is made somewhat like the waterproof electric blasting 



DU PONT WATERPROOF ELECTRIC BLASTING CAPSAND SUBMARINE ELECTRIC 
BLASTING CAPS ARE MADE TO STAND THE SEVEREST UNDER-WATER 
CONDITIONS 



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■ LASTING ACCESSORIES 




cap, with well -insulated wires and a long waterproof shell for 
the detonating charge. It is further waterproofed by having a 
heavy covering of gutta-percha over the shell and the lower or 
cap ends of the wires. 

Submarine Electric Blasting Caps are made in the same 
strengths as Electric Blasting Caps Nos. 6 and 8. 

To meet the requirements for under-water conditions. Sub- 
marine electric blasting caps are furnished (on special factory 
orders only) with gutta-percha insulated wires. 

They are primed, connected and fired as are other electric 
blasting caps, and the necessary precautions are taken to guard 
against water entering the primed cartridge. (See page 61.) 

Submarine electric blasting caps require the same careful 
storing and handling as do other electric detonators. They are 
packed in cartons as are electric blasting caps, but weigh slightly 
more. 

Delay Electric Blasting Caps 

In some kinds of blasting, particularly in tunnel and shaft 
work, it is necessary to blast each round of bore holes in sections 
or in rotation. It is generally a saving in time if this can be done 
in such a way as to obviate the necessity of returning to the work- 
ing face after each section has been blasted to arrange for the 
next blast. When fuse and blasting caps are used to detonate the 
explosive, the sections of fuse for the different bore holes are cut 
in different lengths so that the charges will explode in the proper 




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BLASTING ACCESSORIES 

sequence if the fuses are lighted at about the same time. There 
is practically no limit to the number of charges which can be 
exploded in sequence with fuse and blasting caps in this way, but 
electric firing is much more satisfactory for the many reasons of 
safety and effectiveness pointed out in the chapter on Electric 
Blasting. Under most conditions there is nothing to be gained by 
dividing the round of holes into more than three sections. This 
permits of cut, relief and rib shots. 

The Du Pont Delay Electric Blasting Caps have been devel- 
oped for such conditions so that these three classes of shots may 
be fired in rotation with a single set of wiring and with but one 
application of the electric current, and in such a way that there is 
no trouble from the first round of shots breaking the wires for 
the second and third rounds, as is the case when two or three 
sets of wires are used for a series of shots using only electric 
blasting caps. 

There are two kinds of delay electric blasting caps — first 
delay and second delay. These are so constructed that there 
is a short lapse of time after the current is applied before" the 
first delays explode, and 'a longerdelay before the second delays 



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BLASTING ACCESSORIES 



explode. It should not be understood that all first delays explode 
simultaneously, but the variation in time is very little and all 
first delays explode before any of the second delays. There is 
also a little variation in the time of explosion of the second delays. 

In practical work the delay electric blasting caps are used in 
connection with Du Pont Electric Blasting Caps. As the electric 
blasting caps explode immediately upon receiving the electric 
current, they are used in the holes that are to go first, such as cut 
holes, thereby relieving the burden on the second set of holes, 
such as relief shots, which are primed with first delays. The 
last set of holes, such as rib shots, are primed with second delays 
and explode after all of the others are out of the way. A better 
understanding of this loading may be obtained by a close study 
of the illustration of a method of connecting delay electric 
blasting caps as shown on opposite page. 

Delay electric blasting caps are manufactured in Nos. 6 and 
8 strengths, as are electric blasting caps. They are fitted with 
copper wires only. The lengths of the wires are the same as for 
electric blasting caps, and longer wires are furnished on special 
order. The wires on the first delays are white, and those on 
the second delays are blue, to distinguish them from one another 
and from electric blasting caps before and after loading. A third 
delay with red wires is furnished on special order. 

Delay electric blasting cap wires are connected for blasting 
just as are electric blasting caps. They may be connected in the 
same series with any of the other Du Pont electric detonators or 
with Du Pont Delay Electric Igniters. Delay electric blasting 
caps are packed in cartons such .as are used for electric blasting 
caps, but the packages weigh slightly more than packages of 
electric blasting caps. 

Weights and Dimensions of Packages of Domestic 
Electric Blasting Cap Cases 





a 


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Jj 
J 






Ouuide Dimensions 






If 

8& 


i 


g 


5 

2 




I! 


500 


50 


4 




25 


n 


m 


22' x 9j*x9J' 


8*x4'x4' 


500 


50 


6 




31 


A 


23) 


22' x 9j*x9l' 


8"x4"x4' 


500 


50 






38 


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29J 


22*xll|'x9$* 


10*x4*x4' 


500 


50 


10 




44 


8) 


35J 


22'xllj*x9J* 


lOTxi'xV 


500 


50 


12 




53 


10 


43 


22"xl5)'x9j* 


H*x4*x4* 


500 


50 


14 




59 


10 


49 


22* x Mi's 91' 


14'x4*x4* 


500 


50 


16 




66 


10J 


55> 


22*xl7J'x9J* 


16'x4*x4' 


250 


25 


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44 


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33J 


22'xl71"x9i* 


16'x4*x4* 


250 


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20' 


47 


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361 


22'xl7J'x9j' 


16'x4*x4' 



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BLASTING ACCESSORIES 

Delay Electric Igniters 

A delay electric igniter is made up of a cylindrical copper tube, 
into one end of which the necessary wires, plug, etc., are inserted, 
and into the other end is crimped a piece of fuse 2 inches, 4 inches, 
6 inches, 8 inches, 10 inches or 12 inches in length. The igniters 
are designated as first delay, second delay and so on to 
sixth delay, respectively, the delay being determined by the 
length of the fuse. They are made with insulated copper or 
iron wires of the same length as the Du Pont Electric Blasting 
Caps. Longer wires may be had on special factory orders, and 
also longer lengths of fuse in order to secure more delays or 
longer intervals of delay. 

They are designed for firing charges of explosives in rotation, 
one after another. By using Du Pont Electric Blasting Caps in 
the cut holes or the first set of holes to be fired, first delays in 
the second set, second delays in the third set, and then following 
with the other delays in order. 

When a delay electric igniter is used with dynamite it is neces- 
sary to cut off a quarter inch from the end of the fuse, crimp a 
No. 6 or No. 8 Blasting Cap to the fuse and insert it in a cartridge 
of dynamite as a primer. When used with blasting powder, 
it is not necessary to use a blasting cap, but the end of the fuse 
only should be in contact with the powder. 



DELAY ELECTRIC IGNITER 

They can be used with success in tunnel driving, shaft sinking, 
or any other work of this character when it is desirable to have 
the shots fired in rotation. They can be used in dry or moist work. 

The use of delay electric igniters is strongly recommended for 
coal and other mining, especially where it is unsafe to fire more 
than one shot at a time. By their use it is possible to load as many 
as six shots, and with one set of connections and one application 
of the current, to have each shot fired singly. This applies to the 
use of both blasting powder and dynamite. 

Where the copper shell is placed so that it is covered with 
tamping there is a minimum of fuse smoke allowed to escape. 

Delay electric igniters require the same careful storage as 

other electric blasting accessories. They are packed in the same 

kind of cartons as electric blasting caps. The number packed 

in each carton depends on the length of the fuse. 

18 



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BLASTING ACCESSORIES 

Electric Squibs 

Blasting powder is best ignited in the center of the charge. 
It is impossible to do this with certainty with miners' squibs 
or safety fuse. It can easily be done with Du Pont Electric 
Squibs. 

When a charge of blasting powder in a long bore hole is ignited 
at one end, it is always possible for some of the coal or rock to 
move before the entire charge explodes, and thus relieve the con- 
finement from the powder in the far end of the hole. This is most 
likely to happen when large charges are ignited at the end nearest 
the mouth of the bore hole. Then more or less of the powder at 
the back of the bore hole, where the burden is usually the heaviest, 
does very little execution, and a large flame and a great volume of 
smoke are projected into the working place. 

Attempts to ignite the charge at the center are sometimes made 
by extending the fuse to that point; but this is seldom successful, 
owing to the fact that most fuse will spit fire from the sides and 
ignite the charge where the fuse enters it. Even the very best 
tape and gutta-percha fuse will do this occasionally. The expense 
attached to the use of the highest quality of fuse has caused this 
method of igniting charges of blasting powder in bore holes to 
be practically abandoned. 



EXACT SIZE OF DU PONT ELECTRIC SQUIB 

Miners' squibs, often used for igniting blasting powder charges 
in bore holes, are sometimes uncertain in their rate of burning, 
and may give but little time for the blaster to reach a place of 
safety after lighting them. This makes it necessary, when a 
number of shots are ready to be fired, for the blaster to return 
to the face several times, causing the loss of valuable time. 
The miners' squib also necessitates an opening in the tamping 
which may result in the flames from the blast blowing back into 
the open and igniting mine dust or gas. This opening makes gas- 
tight tamping-impossible. 

All of these disadvantages are overcome by the use of Du Pont 
Electric Squibs that give all the general advantages of electrical 
firing. These Electric Squibs are similar in general appearance 
to Du Pont Electric Blasting Caps, but have a heavy paper shell 
or cap instead of a copper one. The end of the shell is closed with 
a small cork, which should be taken out before using. The charge 
in this cap does not detonate as does that in electric blasting caps, 
but merely shoots out a small flame. When electric squibs are 
19 



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BLASTING ACCESSORIES 

used, the charge of blasting powder can be ignited in the center, 
thus giving a little quicker and stronger action, and insuring the 
explosion of the entire charge before any of the surrounding 
material can fall and cut off a portion of it. The bore hole can be 
tamped solid, leaving no vent for a partial loss of the strength of 
the powder. When the entire charge is exploded at once, less 
smoke is given off by the blast. This, with the elimination of 
smoke from burning safety fuse, or miners' squibs, results in 
purer air, making it possible for both miners and draught animals 
to do more work. Aside from better blasting and greater safety, 
this one feature is of sufficient advantage to warrant the use of 
electric squibs. 

Another advantage in • 

using electric squibs is 
that when it is 'possible 
to fire more than one 
shot at a time all of the 
bore holes can be con- 
nected in series and fired 
at the same instant. 
This results in a very 
considerable saving of 
time, as well as powder, 
as shot firers can cover 
much more ground than 
when using fuse or min- 
ers' squibs. 

It is much safer to 
blast with electric squibs 

than with fuse or miners carton of electric squibs 

squibs, because shots are 

not fired until everyone, including the blaster, is a safe distance 
away, and because danger of hang fires is entirely obviated. 

Advantages resulting from the use of electric squibs are: 

Instantaneous firing. 

Control of moment of firing. 

Simultaneous firing of a number of shots. 

Greater efficiency of blasting powder. 

Saving of time. 

Greater safety. 

Elimination of fumes from safety fuse. 

Decrease of smoke from blasting powder. 

Electric squibs require the same good storage conditions as 
electric blasting caps. Although they cannot be exploded by 
shock or concussion as can electric blasting caps, they must be 
handled just as carefully, for their construction is necessarily 
delicate and they can be easily broken by rough handling. 



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BLASTING ACCESSORIES 

They are manufactured with 4, 6, 8, 10 and 12 foot copper 
wires, and 4, S, 6 and 8 foot iron wires. Those with iron wires 
are somewhat less expensive, but require a stronger electric cur- 
rent to explode them, because of the inferior conductivity of iron 
as compared with copper wire. They are also more easily affected 
by moisture. We do not recommend electric squibs with iron 
wires longer than 8 feet, nor do we carry them in stock. 




ELECTRIC SQUIB WITH 6- FOOT WIRES 

Electric squibs are packed 50 to the carton and 10 cartons to 
the case. Gross and net weights of cases are as follows : 



Quantity 


— 


Kind of Wire 


Gross Weight 


Net Weight 


Outside Dimensions 
of Cues 


503 


4 ft. 


Copper 


23 lbs. 


151 lbs. 


22* x 9}" x 9 




500 


6 ft. 




29 Ibs. 


211 lbs. 


22' x 91' x 9 




500 


8 ft. 




36 lbs. • 


27} Ibs. 


22' x 11}' x 9 




500 


4 ft. 




25 lbs. 


16} Ibs. 


22" x 11}* x 9 




500 


5 ft. 




27 lbs. 


18} lbs. 


22* x 11}* x 9 




500 


6 ft. 




n ibs. 


23} Ibs. 


22' x 11}* x 9 




500 


8 ft. 


Iron 


39 lbs. 


29 Ibs. 


22* x 151* * 9 





Cases of }* material. For inside dimensions deduct o 



: inch from each 



The method of wiring electric squibs is exactly the same as 
for other electric detonators. This is described on pages 45 to 51. 

Photographic Squibs 

The use of electric squibs is highly successful for firing pho- 
tographic flash powders. By their use any number of flashes 
may be fired at the same time. The action is positive. For this 
work the squibs may be fired by means of a blasting machine or 
an electric lighting circuit. Photographic electric squibs are 
made with 6-inch copper wires. They are connected up in 
exactly the same manner as Du Pont Electric Squibs and Elec- 
tric Blasting Caps. 

Connecting Wire 

- Connecting wire is insulated copper wire (No. 20 Brown & 
Sharpe gauge). It is put up in 1-pound and 2-pound spools. 
A 1-pound spool is 3 inches in diameter, 4 inches long and holds 



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BLASTING ACCESSORIES 

about 210 feet of wire. A 2-pound spool is 
3 inches in diameter, 5j4 inches long and holds 
about 420 feet of wire. 

Connecting wire is used to join the wires of 
the electric blasting caps together, when they 
are not long enough to reach between the 
adjoining bore holes. The ends of the connecting 
wire must be scraped bright before connections . 

are made. The joints should not be permitted to 'Twb.'siwoi) 1 ™ 
He in water or on wet ground. If this cannot 
be prevented, the joint should be covered with insulating tape. 

No. 21 (Brown & Sharpe gauge) Insulated Copper Wire is also 
used for connecting wire, but is not recommended because it is 
considered too small for best results. 

A 1-pound spool of No. 21 Connecting Wire holds about 260 
feet and a 2-pound spool about 520 feet. 

The resistance of No. 20 gauge Insulated Copper Connecting 
Wire is 10.14 ohms per thousand feet. The resistance of the No. 
21 size is 12.78 ohms per thousand feet. 

Leading Wire 

The wire commonly used for connecting electric blasting caps, 
other electric detonators and electric squibs to the blasting 
machine is known as leading wire. It is insulated copper wire 
(No. 14 Brown & Sharpe gauge) and is furnished in coils of the 
following lengths and weights: 

200 ft about 4 lbs. 300 ft about 5.8 lbs. 

250 ft about 5 lbs. 500 ft about 9.6 lbs. 

The leading wire should always be long enough to keep the 
blaster well out of the zone of danger. 

Duplex leading wire is made by binding together two insu- 
lated copper wires with an outside insulation, thus giving a return 
circuit cable that may be handled the same as a single wire. It 
weighs approximately twice as much as the same length of single 
leading wire and can be had in coils of the same lengths. 

Duplex wire is more satisfactory for use where the two end 
holes in a blast are not far apart, as in stump blasting and similar 
work. Single wire is generally 
preferred to the Duplex where 
the end holes are far apart, as in 
quarry and electric ditch blast- 
ing. Single leading wire is fre- 
quently used for connecting wire 
instead of the small gauge con- 
necting wire, especially in large 
blasts. 

ROLL OF LEADING WIRE 



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BLASTING ACCESSORIES 



SINGLE LEADING \ 



il.IGHTLY REDUCED 



DUPLEX LEADING WIRE (ACTUAL SIZE) 

Special Leading Wire for Miners 

For the use of miners and a few other blasters who fire but 
from one to three charges in a blast, and then under conditions 
where it is not necessary to be far from the blast, a special 18- 
gauge Duplex Leading Wire is furnished on special order in 100 
and 150 foot lengths. This wire weighs 1.85 pounds per hundred 
feet. This leading wire is intended only for the work specified 
and is not intended for genera! blasting. 

Leading Wire Reels 

The leading wire reel is a valuable accessory in enabling the 
blaster to coil up his leading wire with a minimum of kinking of 
the wires. It keeps the two wires separate, avoiding the chance of 
accidental short 
circuits. The 
crank is built in 
the form of a 
handle for the 
easy carrying of 
the leading wire 
reel. Aside from 
the convenience, 
its'use will save 
its price many 
times over in the 
course of a few 



LEADING WIRE REEL 



years. 



Blasting Machines 

Blasting machines are used to generate the~current for firing 
blasts by electricity. 

Du Pont Blasting Machines, with the exception of the Pocket 
Blasting Machine, are small portable dynamos, in which the 
armature is rotated by the downward thrust of the rack bar, 
thereby converting muscular energy into electrical energy. They 
are not magnetos, although they are often erroneously so called. 



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BLASTING ACCESSORIES 

A magneto has a permanent magnet for a field, whereas the dyna- 
mos in the Du Pont Blasting Machines have electro-magnets. 
They are wound somewhat differently from a dynamo built for 
delivering a continuous current for power or lighting purposes, 
in that the current in the Du Pont Blasting Machines is short cir- 
cuited through the field magnets for the purpose of building up, 
intensifying and storing the current until the end of the rack bar 
stroke, when the whole accumulated current is sent out through 
the firing line. 

The construction of the push-down Du Pont 
Blasting Machines is shown in the accompany- 
ing illustration. 1, Rack bar, showing teeth 
which engage the pinion on end of armature; 
4, the contact spring, which, when struck by 
the bottom of the descending rack bar, breaks 
the contact between two small platinum 
bearings, one on the upper face of the contact 
spring and the other on the under side of the 
bridge 5, and in this way throws the entire 
current through the outside circuit; that is, 
leading wire, electric blasting caps and 
connecting wire; 8, 9, field magnets; 16, 
revolving armature; 34, rack bar handle. 

They are rated according to the number of 
electric blasting caps that they can be 
depended upon to fire when connected in 
series. For convenience, the electric blasting 
cap with 30-foot copper wires is taken as the 
parts of du pont umt - There are six different sizes, all of 
blasting machine which are two-post machines. 

Du Pont Pocket Blasting M 

The Pocket Blasting Machine is a light- 
machine, having permanent field magnets, esj 
made for coal mining, where it is not often n 
to fire more than one charge at a time. It 
serviceable for small jobs, such as stump t 
boulder blasting. It has a capacity of 
three electric blasting caps. It weighs 4J^ 
pounds. It is furnished with a removable 
handle, which prevents its being operated 
by any other person than the blaster. 

Method of Operating 

To operate the Du Pont Pocket Blasting Machine, first remove 
the carrying handle from the socket and insert the firing handle, 



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BLASTING ACCESSORIES 

taking care to see that it is properly engaged in the teeth below. 
Hold the machine firmly in one hand, with the other hand on the 
handle. When ready to fire give the handle a quick, hard turn in 
a clockwise direction. This generates the current and causes it to 
flow through the leading wires 



No. 2 Blasting Machine 

The No. 2 size is generally used in stump and boulder blasting, 
(or springing bore holes on large work, and for mining where it is 
desired to fire more than five electric blasting caps at a time. 
It is strongly made, weighs 15 pounds, and has a capacity of ten 
electric blasting caps with copper wires, or seven electric blasting 
caps with iron wires. 

Its use, in connection with a large blasting 
machine, will often save time and money, 
being more portable and less expensive than 
the size necessary for large blasts. 

No. 3 Blasting 
Machine 

The standard size for 
quarry and mine. Its ca- 
pacity is thirty electric 
blasting caps with copper 
wires. Weight, 25 pounds. 
Due to its small size this 
blasting machine can be 
easily carried and operated 
with satisfactory results. 
It is recommended for all 
general blasting opera- N0.1 n 3 . 3 



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BLASTING ACCESSORIES 

dons, where a larger blasting machine is not necessary, and even 
where a smaller one, except the pocket blasting machine, will do 
the work. 

It is small enough to be carried easily, and yet is strong enough 
for any thing except the largest blasts. 

This size has given satisfaction to users for many years and is 
the most popular of all blasting machines. 

No. 4 Blasting Machine 

A large machine for quarry, mine and excavating work. 
Capacity, fifty electric blasting caps with copper wires. Weight, 
42 lbs. 

This machine is a larger size of the same type as the popular 
No. 3 Blasting Machine. It can be depended upon for successfully 
firing as large blasts as are required on any except the very 
largest work. 

No. 5 Blasting Machine 

The No. 5 is a type of blasting machine embodying a number 
of mechanical and electrical improvements. It is very easily 
operated and built especially 
rong to withsta"" 1 
evere usage. It i 

particularly 

adapted for use 

in quarry and 

contracting 

work, where it 

is desirable to 

fire a large 

number of 

electric deto- 
nators at one 

time. It has a 

capacity of 100 

electric blast- 
ing caps with 

copper wires. 

It weighs S3 

pounds. 



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BLASTING ACCESSORIES 

It is the best blasting machine 
of its capacity ever produced. 

No. 6 Blasting Machine 

The No. 6 Blasting Machine, 
while operated like the others, is of 
a different type, embodying many 
refinements of design, giving a 
machine of great power and lighter 
weight. It has a capacity of 150 
copper wire electric blasting caps, 
and is, by far, the most powerful 
blasting machine made. !t weighs 
only 37 pounds. 

All Du Pont Blasting Machines 
are securely boxed for shipment. 
The shipping boxes make excellent 
containers for storing and protect- 
ing blasting machines when they 
are not in use. " N " " 

Table Showing Capacities and Uses of 
Du Pont Blasting Machines 



Site of 
Machine 


Capacity. Number 
□f 30-foot Electric 
B la* ting Caps. 


Used For 


Pocket 
No. 2 
No. 3 
No. 4 

No. 5 
No. 6 


lto 3 
1 to 10 
1 to 30 

lto SO 

1 to 100 
1 to 150 


Mining, stumping and boulder blasting. 

Springing bore holes, all classes of small blasts. 

General work and mining. 

Large quarry and contracting work. 

All classes of large blasts. 

All classes of large blasts. 



Operating a Du Pont Push-Down Blasting 
Machine 

To operate the push-down blasting machine (Nos. 2, 3, 4, 5, 6), 
set it squarely on a solid, level place, connect up the wiring as 
described on pages 45 and 48, lift up the rack bar by the handle 
to its full extent, and with one quick, hard stroke push it down 
to the bottom of the box with a solid thud using both hands. Try 
27 



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BLASTING ACCESSORIES 



®2 -HJ Kf 



•f 

f of 







c* •-. 



PARTS OF DU PONT POCKET BLASTING MACHINE 



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BLASTING ACCESSORIES 



to knock the bottom out of the 
machine. As the rack bar ap- 
proaches the bottom, it becomes 
more difficult to operate, because of 
the "building up" of the current; 
but the speed of the thrust should 
not be diminished, because the 
finish of the operation is more im- 
portant than the start. Do not be 
afraid of pushing the rack bar down 
too hard. The machine is built to 
stand it, and this is the only way to 
use it successfully. 



OPERATING A DU PONT 
BLASTING MACHINE 



Blasting Machine Parts 

The parts of these blasting machines are all standard, and 
when worn out or broken can be replaced at a small cost. When 
ordering, give the style and number of the blasting machine 
in which they are used, as well as the number of the part as 
shown in illustration on the following pages. Do not return 
a blasting machine to us to be repaired without first securing 
proper shipping directions from our nearest branch office. 

List of Parts of Du Pont Pocket Blasting Machine* 



P- 1. Winding Key. 

P- 7. GuidePlateforWindmgKey. 
(Should be ordered together 
with P-34 Brass Case only.) 
•P-10. Commutator Bear- 
ing. (Should be ordered in 
pairs with P-87 Gear Shield.) 
•P— 11. Gear Bearing. 

P-16. Armature, complete with 
Heads and Commutator. 

P-18. Armature Pinion. 

P-21. Brass Screws (2) for Brushes. 

P-22. Hexagon Nuts (2). 

P-23. Brush Screw Insulators. 

P-24. Brush Insulators. 

P-26. Binding Post. 

P-27. Thumb Nut for Binding Post. 

P-29. Iron Screws (8) for Bearings 

i* * A'- 

P-34. Brass Case, complete with 
P-7 Guide Plate for Wind- 
ing Key. 

P-35. Brass Chain, with Rubber 

P-36. Wooden Handle. 

P-41. RatchetC-earwithClutch.Ball 

taring, P-ll G 
it [hey may t 



Bearings, Pinion and Shaft. 
Two Pole Pieces with Ends. 
Half Gear Stop. 
Brass Cap for Key-Hole. 
Connecting Wire with Con- 



P-83. Binding Post Insulators. 

P-84. Leather Washer. 

P-85. Fibre on Top Plate, 

P-86. Hook for Chain. 
•P-87. Gear Shield. (Should be 
ordered together with P-10 
Commutator Bearing and 
rV 11 Gear Bearing.) 

P-88. Release Spring on Half Gear. 

P-89. Brass Collars with Set Screw. 

P-90. Half Gear, Shaft, Contact 
Spring and Copper Bur. 

P-91. Screws (Oval Head) 2 for 

P-92. Screws (Flat Head) 2 for 

bottom of case. 
P-93. Brass Screws (Oval Head) 

for Guide Plate. 
P-94. Magnets (3) Esterline. 
P-95. Screws (1) for Pinion. 
ar Bearing and P-87 Gear Shield should all 
property drilled and fitted up- 



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BLASTING ACCESSORIES 



PARTS OF DU PONT No.. 1, 3 AMD i BLASTING MACHINES 



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BLASTING ACCESSORIES 



Parts of Blasting Machines Parts of Blasting Machine 
Nos. 2, 3, 4 No. S 



1. Rack Bar. 

2. Guide Yoke. 

3. Guide Rod. 

4. Contact Spring. 

5. Bridge. 

6. Contact Screw. 

7 Guide Plate. 

8 and 9. Fields, a pair. 
8. Field. 

9 and 12. Field and Base Block. 
10 and 11. Bearings, a pair. 

12. Base Block. 

13 and 14. Armature Heads and 
Shaft, a pair. 

15. Commutator. 

16. Armature. 

17. Clutch. 

18. Armature Pinion, 

19. Pinion Spring. 

20. Brush. 

21. Brush Screws. 

22. Brass Nut. 
23 and 24. Insulators. 

26. Binding Post. 

27. Wing Nut. 

28. Armature Screws. 

29. Bearing Screw. 

30. Iron Screw for Base 
Block. 

31. Copper Rivet. 

32. Iron Screw. 

33. Iron Screw with Nut to 
Bolt No. 12 to No. 45. 

34. Mahogany Case. 

35. Leather Strap, 

36. Wood Handle. 
45. Shelf. 

81. Connecting Wire. 

On No. 2 machine parts No, 9 
(Field) and No. 13 (Base Block) are 
cast together and cannot be sold 
separately. 



Rack Guide and Rear 

Bearing. 

Contact Spring. 

Contact Screw. 

Fields. 

Front Bearing. 

Base Block. , 

Armature Rear Head and 

Shaft. 

Armature Front Head 

and Shaft- 
Commutator. 

Armature Complete with 

Commutator. 

Armature Pinion. 

Brush, 
i. Brush Screw. 

Brass Nut. 
i. Brush Insulators. 

Resistance Coil Insulator. 

Resistance Unit. 

Binding Post. 

Wing Nut. 

Armature Screw, 
i. Rear Bearing Bolts. 

Iron Supporting Screw 

Mahogany Case. 

Leather Strap. 

Wood Handle. 

Rack Bar Stop Screw. 

Bolt with Nuts for 

Resistance Unit. 

Brass Screw for Resist- 
ance Unit Brackets. 

Large Gear. 

Ratchet Gear. 

Pawl and Spring. 

Pawl Pin. 

Resistance Unit Bracket, 

Urge Shaft. 

Pole Pieces. 

Intermediate Pinion. 

Pin for Intermediate Pin- 
ion or Ratchet Gear. 

Pin for Pinion. 

Pin for Pawl Spring. 

Contact Plate. 

Brass Washers. 

Screw for Contact Plate, 

Connecting Wire. 



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LASTING ACCESSORIES 



r 


•S I- 4 

1 1 f 

54 37 
9l ffi 2' A 


• f I 1 


ai 


"t 




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BLASTING ACCESSORIES 



PARTS OF DU PONT Nt* 6 BLASTING MACHINE 



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BLASTING ACCESSORIES 

Lilt of Part* of Du Pont No. 6 Blasting Machine 

Rack Bar. 28. Screws for Rack Guide. 

Rack Bar Guide. 33. Screws (or Generator. 

Contact Spring. 35. Brass Handle. 

Top Plate. 36. Handle for Rack Bar. 

Rack Bar Guide Yoke. 37. Rack Bar Stop Screw, 

nd 9. Fields. 38. Rack Bar Insulator. 

Large Gear Bearings. 39. Screws for Shelf (brass). 

Base Shelf. 40. Pinion. 

Generator Front Bear- 40a Pinion Pin. 

ings and Shield. 41. Ratchet Gear and Pin. 

Generator Rear Bearings. 42. Large Gear, including 

Brush. Pawl, Spring and Shaft. 

Brush Holder. 55. Contact Plate. 

Brush Spring. 56. Oil Cups. 

Corners. 80. Armature, including 

Screws for Large Gear Commutator. 

Bearings. 81. Connecting Wire. 

Binding Post (Regular 82. Motor, complete. 

Standard). Mahogany Case. 

Wing Nut (Regular 

Standard). 

Care of Blasting Machines 

Du Pont Blasting Machines are strongly made, and will stand 
with little deterioration the treatment to which it is necessary to 
subject them. Their mechanism, though designed as simply as 
possible, is more or less complicated and delicate, and they must 
be treated with at least some consideration. There can be no 
possible excuse for throwing a blasting machine about, or permit- 
ting it to remain exposed to wet weather or lying in the mud. 
When a blasting machine is treated in this way its life will be 
short and its usefulness limited. 

Remember that good care will prolong the usefulness of the 
blasting machine, will reduce the necessity for repairs and will 
help to maintain its efficiency. The bearings and gearings should 
be lightly oiled occasionally, but on the commutator, which is the 
small copper-covered wheel on the end of the armature shaft, 
never use oil. If the commutator becomes badly discolored or 
dirty and needs cleaning, hold a piece of fine sandpaper, No. 00, 
against it while rotating it slowly. Never use emery. See that the 
two slots cut in the copper part of the commutator are clean, and 
with no particle of metal or anything else in them which might 
cause a short circuit. Keep the copper brushes (see 16, page 24) 
clean, and see that they bear firmly on the commutator. Keep 
the circuit*breaking contacts clean and bright. 

When a blasting machine is not in use, store it in a dry and 
comparatively cool place — not in a leaky tool box or on top of 
a boiler. 

34 



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BLASTING ACCESSORIES 

Every blasting machine is tested thoroughly before leaving the 
works. If a new one does not give satisfactory results when 
received, it may not have been operated properly or may have 
been injured by rough handling during transportation. 

Every blasting machine should be tested occasionally with a 
Du Pont Rheostat. 

Galvanometer 

The galvanometer is a small instrument used to determine 
whether a blasting circuit is closed or open; that is, whether 
the circuit is in the proper condition for the blast, or, because of 
defective wires or poor connections, will fail to transmit the 
electric current. The Du Pont Galvanometer can be used also 
to measure the amount of resistance, thus indicating the existence 
of leaks or short circuits. It is of value in testing not only blasting 
circuits, but also individual electric detonators. 

The instrument is a magnetic device in which an electric 
current from a small chloride of silver dry cell moves a pointer 
across a scale. There are two binding posts conveniently located 
for connections. When a passageway (circuit) is offered, so 
that the electric current can pass from one binding post to the 
other, the current from the battery cell flows through this circuit, 
traversing the galvanometer coil on the way, causing the pointer 
to be deflected. The cell and needle are contained in a case made 
of metal and hard rubber, which is in turn contained in a leather 
carrying case. The galvanometer is small and flat and may be 
carried comfortably in the pocket, or, when in use, slung from 
the shoulder by the strap. 

The battery cell is one selected after a long series of experi- 
ments. While of long life and of great constancy, it is very weak. 
The current which is sent through an electric detonator when 
making a test with the assembled instrument is less than one- 
tenth of the strength required to explode it. The length of time 
a battery cell will last depends, of course, upon how frequently 
it is used and how long the current is allowed to flow in making 
each test. When properly used, one cell is sufficient for several 
thousand tests. The simple form of connection enables the user 
to easily replace the exhausted cell with a new one. The cell is 
very small and light and can be sent by mail. 

As the construction of the galvanometer and the methods for 
using it are quite simple, the instrument is adapted to the require- 
ments of the practical blaster as distinguished from the trained 
electrician, whose finer instruments and methods would be at a 
disadvantage under the conditions prevailing on the ordinary 
electric blasting job. The galvanometer gives as accurate electri- 
cal tests as are ordinarily needed in blasting work. 



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BLASTING ACCESSORIES 



DU PONT GALVANOMETER WITH CARRYING CASE AND 



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BLASTING ACCESSORIES 

We recommend the Du Pont Galvanometer to our customers 
because it is a convenience and a time-saver and because the 
exactness of operation which it makes possible secures better 
execution from explosives, lessens the risk of blast failures, and 
minimizes the danger of accidents. 

Care of Galvanometer 

Although the galvanometer is simple in design, and as sub- 
stantially made as possible for such an instrument, some of the 
parts are necessarily of delicate construction. It should, there- 
fore, be handled carefully and kept perfectly dry. 

The galvanometer should be tested before being used by placing 
a short piece of copper wire momentarily across its two binding 
posts. The wire having almost no resistance, the needle should 
be deflected to its widest limit. If it does not move or go across 
the scale, the battery cell is exhausted or weakened and must be 
replaced by a fresh one. 

To renew the battery cell, carefully take out the screws in 
the face of the metal case, using a good screwdriver of the right 
size. The exhausted cell is then easily lifted out, and the con- 
necting wires transferred to the fresh cell. The only precaution 
necessary is to be sure the + and — poles are connected to the 
corresponding wires. The connectors at the ends of the cell 
wires are marked + and — , and so no difficulty should be 
experienced. 

Method of Operating 

Testing a Circuit. — To test a circuit it is necessary only to 
touch the ends of the two leading wires to its two binding posts, 
after all connections are ready for the blast. If the circuit is 
perfect the needle will move along the scale. If the needle does 
not move there is a break in the circuit. If the needle does not 
move as far as it should there is a place of high resistance, such 
as a bad joint. 

The galvanometer can be used for testing circuits only when 
the electric blasting caps are connected in series. (See pages 45- 
46.) In a parallel circuit, each electric blasting cap must be 
tested separately. A parallel series circuit must be separated 
into individual series and each series tested by itself. 

Locating a Break.— To locate a break make sure that the 
ends of the leading wires to be attached are separated and not 
touching anything (see page 38). Secure a piece of connecting 
wire, N, to one end connection, D, of the circuit. This wire 
must be long enough to reach from the joint D to joint C. Now 
touch the free end of the wire N to the contact post L of the 
galvanometer, and either direct or through the second piece of 



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BLASTING ACCESSORIES 




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BLASTING ACCESSORIES 

leading wire M, touch the other contact post of the galvanometer 
to the joint C. If the galvanometer now shows circuit while it 
did not when the test was made from the other end of the leading 
wires, the break is in the leading wires and they must be repaired. 
If it does not show circuit, find the break in the electric blasting 
cap or connecting wire by holding the end of wire N to contact 
post L and touching the other contact post (or the short piece 
of wire M touching the contact post on the galvanometer) to 
each of the bare joints E, F, G, and H in succession. As long as 
you are "inside" the break, these contacts will cause the needle 
to be deflected. As soon as you get beyond the break or point 
of high resistance, you get either a very slight deflection or none 
at all. In this way the trouble can be quickly traced to the 
break or bad joint. For instance, if a wire in bore hole No. 3 
is broken, you get a deflection when M is touched to F, but none 
on touching G; this shows that the break is between F and G. 
The break can then be easily repaired if above the tamping. 

If below the tamping and there are two electric detonators in 
the hole, the broken one can be left out of the wiring and the 
hole fired by the good one. 

If there is but one electric blasting cap in the hole and its 
wires are broken off below the tamping, the hole must be handled 
as a misfired shot. 

Testing Single Electric Blasting Caps.— Single electric 
blasting caps can be tested, both before and after putting them 
in the bore hole, simply by touching the ends of the electric 
blasting cap wires to the two contact posts. 

It is an excellent practice to test all electric blasting caps after 
finishing the loading, but before tamping the hole, as well as 
while tamping if the tamping is several feet deep. 

Resistance Table 

The following table gives the resistance of Du Pont electrical 
firing devices. 

These include Electric Blasting Caps, Electric Squibs, Delay 
Electric Blasting Caps and Delay Electric Igniters, with both 
copper and iron wires, and Waterproof and Submarine Electric 
Blasting Caps, with copper wires. Note that the Submarine 
and Waterproof Electric Blasting Cap wires are No. 22 gauge 
up to 18 ft. lengths, inclusive. In lengths of 20 ft. and over, 
the wires are No. 20 gauge. 

Copper wires, which are enameled, have the same resistance as 
plain copper wires but have much better insulation. 



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BLASTING ACCESSORIES 
Table of Resistance in Ohms of Electrical Firing Devices 



of wires 


Copper Wirp 
Electric 
BlaMlnK 
Caps and 

Bluting 


Submarine 

and 
Waterproof 

Blasting Cap. 


Electric 
Blasting Caps 
Copper Wire 


Delay 

Blasting 

Electric y 
Ignltere and 


Electric 
Blasting Caps 


Squibs and 
Electric 


Infect 


Enameled 
Copper Wire. 


Only 


Electric 
Copper Wires 




with" 
Iron Wire 


4 


1.255 


1.255 




0.935 


2.093 


1.857 


5 










2.261 


2.000 


6 


1.343 


1.343 




1.000 


2.448 


2.261 


8 


1.439 


1.439 




1. 068 


3.000 


2.529 


10 


1.500 


1.500 




1.143 


3.280 


3.000 


12 


1.608 


1.608 




1.206 


3.690 




U 


1.679 


1.679 




1.272 






16 


1.727 


1.727 




1.325 






IS 


1.803 


1.803 




1.400 






20 


1.857 


1.479 


1.479 


1.459 






n 


1.913 


1.521 


1.521 


1.521 






?A 


1.970 


1.564 


1.564 


1.586 






■it, 


2.030 


1.631 


1.631 


1.655 






28 


2.093 


1.679 


1.679 


1.727 






30 


2.158 


1.727 


1.727 


1.777 







Table of Resistance of Copper Leading- and Connecting 
Wire in Ohms per 1000 feet 



No. 8 Brown & 



(Usual size for power and light- 
ing circuits. 

,' Standard gauge for leading 
1 Sometimes used for short lead- 



Each foot of electric blasting cap wire doubled (2 wires) has 
a resistance of .032 ohms. The bridge of each electric blasting 
cap has a resistance of 1.10 ohms. The bridge of the electric 
squibs, delay electric blasting cap and delay electric igniter 
has a resistance of .859 ohms. The resistance of the iron wire of 
the size used for Du Pont Iron Wire Electric Firing Devices is 
about 101.0 ohms per 1000 feet. 



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BLASTING ACCESSORIES 

Determining Resistance of Blasting Circuit 

Connected in Series 

To determine the resistance of any blasting circuit where the 
electric firing devices are connected in series, multiply the resist- 
ance of one firing device by the number in the circuit. Add to 
this the resistance of the leading wire and the connecting wire, 
and the result will be the total resistance of the circuit. 

For example, if in a given blast 50 electric blasting caps with 
copper lead wires 20 feet long are used, also 100 feet of No. 20 
Connecting Wire and 500 feet of No. 14 Single Leading Wire (or 
250 feet of Duplex Wire), the total resistance would be found in 
the following manner. 

One Electric Blasting Cap with 20 ft. copper wire has resistance 

of 1.857 ohms. 50 of said caps have resistance of 92.85 Ohms 

1000 (eet of No. 20 Connecting Wire has resistance of 10.14 ohms. 

100 feet hasr« ' "" " 



1000 feet of No. 14 Gauge Leading Wire has resistance of 2.521 
ohms. 500 feet has resistance of 1.26 



The total resistance of the entire circuit would be 95.12 Ohms 

When exceptionally long lengths of leading or connecting 
wire are used in blasting circuits, the resistance should be com- 
puted and added to that of the electric detonators to guard against 
overloading the blasting machine. 

Caution 

The question is often asked whether it is absolutely safe to 
pass even the weak testing current of this galvanometer through 
a single electric detonator. The only answer we can give is that 
we have tested many millions with the Du Pont Galvanometer 
without a single accident. There is nothing in the handling of 
explosives, or electric blasting caps, that can be said to be entirely 
safe. 

Those who question the safety of testing with a galvanometer 
in the manner outlined above can insure greater safety, when 
testing a single electric blasting cap, by placing it in a short 
piece of iron pipe, or similar receptacle, so that its accidental 
detonation would do no harm. In locating breaks in a circuit 
where the electric detonators are in the bore holes, the tests 
can be made from a safe distance, through a pair of leading wires. 
The latter procedure involves, of course, a trip to the loaded bore 
hole every time the connections are changed for a new test. 
41 



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BLASTING ACCESSORIES 

Rheostat 

The I)u Pont Rheostat is a simple little instrument used for 
testing the efficiency of blasting machines in an economical 
and positive n 



'i g £fs« k 



One way to test, for exam- 
ple, a No. 2 blasting machine, 
which has a capacity of ten 
electric blasting caps, is to 
connect ten electric blasting 
caps in series and then to the 
blasting machine and operate 
the machine. If all the electric 
blasting caps fired, the ma- 
chine would be working up to its rated capacity; if the electric 
blasting caps did not fire, the machine would not be up to stand- 
ard. The results obtained would be absolutely accurate. 
The objection to this method is that it consumes so many electric 
blasting caps, thus causing 
needless expense. If a No. 5 
or 6 blasting machine were 
being tested, one hundred or 
one hundred and fifty electric 
blasting caps would be re- 
quired for the test. Moreover, 





the firing of so many electric blasting caps in the open would be 
dangerous. 

To obviate this expense, the Du Pont Rheostat is substituted 
for all but one of the electric blasting caps, as is indicated in 
the following diagram. 

When such a series connection is made and the blasting ma- 



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BLASTING ACCESSORIES 




ING MACHINE 

chine operated, the single electric blasting cap either fires or 
does not fire, and indicates whether or not the blasting machine 
is up to capacity. 

The internal construction of the Rheostat is shown diagram- 
maticallyon page 44. It is an arrangement of coils of high resist- 
ance wire of a certain length, with the binding posts 1 and 6 
attached to its ends, and the binding posts 2, 3, 4 and 5 attached 
to it at intermediate points. The entire length of the resistance 
wire in the Rheostat has a resistance sufficient to represent a test 
of one hundred 30-foot electric blasting caps, with the leading 
wire, connecting wire and all connections in the blasting circuit. 

It will be noted that the binding posts, 1, 2, 3, 4, 5 and 6 are 
not attached to the resistance wire at equal distances. The pur- 
pose of this is to afford different resistances between different 
binding posts, each representing a test of a certain number of 
electric blasting caps. If wires X and Y are attached to binding 
posts 1 and 2, the test represents a test of five electric blasting 
caps; if to posts 2 and 3, of ten electric blasting caps; to posts 3 and 
4, of twenty electric blasting caps; or to posts 4 and 5, of twenty- 
five electric blasting caps. But the wires X and Y need not be 
attached to adjoining posts. If, for instance, they are attached to 
posts 1 and 4, the test represents the sum of the intervening 
numbers, five, ten and twenty, or a total of thirty-five electric 
blasting caps. 

As shown by the numbers stamped upon the hard rubber 
between the binding posts, a large number of tests, representing 
from five up to one hundred electric blasting caps, can be easily 
made. 

43 



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BLASTING ACCESSORIES 

The resistances in the Rheostat are based upon 30-foot elec- 
tric blasting caps and the required surplus resistance. If the 
electric blasting caps in use are of shorter lengths, it will be 
possible to fire a greater number than this test will indicate, 
even, in some cases, up to twice the number. On the other hand, 
there may be circumstances which will cut down the number 
that can be fired below what the Rheostat test will indicate. 
Chief among these is leakage of electric current in some part 
of the blasting circuit, either from bare joints or wire touch- 
ing damp ground, or other conductors, or from fluids of great 
penetrating qualities coming in contact with the insulation of the 
wires for too long a time before firing. Of these fluids, the worst 
are the strong saline liquids, even though they be in small amounts, 
and bore-hole washings in certain kinds of rock. If the electric 
blasting caps differ greatly in sensitiveness to the firing current, 
this will also cut down the number that can be depended upon 
to fire simultaneously. 




DIAGRAM OF CONSTRUCTION OF A RHEOSTAT 

When testing blasting machines having capacities of more than 
one hundred detonators, two Rheostats are used in series. 

Should it be necessary to test a blasting machine for ninety 
detonators, the resistance of ten, between posts 2 and 3, must be 
blocked out. This is done by connecting these posts by means 
of a piece of heavy copper wire or a coin. In this way the resistance 
between any two posts can be subtracted from the total resistance 
or the resistance between any two posts outside of the two that 
are blocked out. 

Be sure to use only one electric detonator or electric squib in 
testing a blasting machine with a Rheostat. 



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BLASTING ACCESSORIES 

Table of Resistances of Rheostat in Ohms 

The resistances furnished between the different posts of the 
Rheostat are as follows: 



Between 1 and 2. 16 ohms 

Between 2 and 3 32 ohms 

n 3 and 4 64 ohms 

n 4 and 5 80 ohms 

etween 5 and 6 128 ohms 

1 and 3 48 ohms 

Between 1 and 4 112 ohms 



Between 1 and 5 192 ohms 

Between 1 and 6 320 ohms 

Between 2 and 4 96 ohms 

Between 2 and 5 176 ohms 

Between 2 and 6 304 ohms 

Between 3 and 5 144 ohms 

Between 3 and 6 272 ohms 



Between 4 and 6 208 ohms 

Wiring for Electric Blasts 

When firing by electricity, whether using any of the electric 
detonators, or electric squibs or delay electric igniters, the holes 
may be connected in one of three ways,— in series, in parallel, 
or in parallel series. 

Series Connections.— When using a blasting machine all blast- 
ing circuits must be in series. The series connection is made by 
connecting one wire from each hole to one wire in the next hole 
and so on to the end, when only the two end wires are left free. 
These are connected to the ends of the leading wire. AH of this 
is shown in the accompanying cut. 




ELECTRICAL FIRING 

A. Blasting machine. B. The two strands of single leading » 

C. Connections between leading wire and electric blasting cap wires. 

D. Connections between electric blasting cap wires. 

E. Connections between electric blasting cap wires and a short piece of con- 

necting wire F, used to connect electric blasting cap wires that are 
too short to reach from hole to hole. This may be left out when 
long electric blasting cap wires are used, or it may be used between 
all holes in some cases. 

This method of wiring can also be used when a power or light- 
ing circuit is used for firing the blast. A power current of 1J^ 
amperes is required for each series and a sufficient voltage to 
overcome the resistance of the circuit, as is shown by the resist- 
ance tables on page 40. 

When duplex wire is used a piece of connecting wire, A, is 
required to connect the extreme end to the leading wire as is 
shown. This has a single objection in that it introduces an addi- 
tional connection which, if improperly made, will increase the 
resistance. 



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BLASTING ACCESSORIES 



SHOWING USE OF DUPLEX LEADING WIRE 

Some blasters prefer a slightly different method of making 
connections which obviates the use of connecting wire in connec- 
tion with duplex leading wire. It takes one less connection, but is 
somewhat more expensive on account of requiring longer electric 
blasting cap wires and demands the closest attention in order to 
get a good circuit. 




OF CONNECTING DUPLEX LEADING WIRE 



An excellent method of making a series connection where 
two lines of holes are used is shown in the following sketch. This 
is of especial advantage when using two lines of holes with delay 
electric blasting caps or delay electric igniters and in blasting 
wide ditches. Either single or duplex leading wire may be used. 




How three lines of holes for the use of delay electric blasting 
caps or delay electric igniters or for very wide ditch blasts may 
be connected in series is shown in the following diagram. Either 
single or duplex leading wire may be used, 



tAVvV 



METHOD OF CONNECTING THREE LINES OF HOLES 



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BLASTING ACCESSORIES 



ANOTHER VIEW OF "SERIES- 
CONNECTION, USING A 
POWER CURRENT 



rt± 



I— g g-\ be used with a power or !i 




Parallel Connections. — When power or lighting circuits are used 
for firing, the circuit may be connected in parallel. This type of 
circuit differs materially from the series circuit, and is shown 
graphically in the accompanying cut. For such a circuit, the 
firing current must have \}4 amperes for each detonator or 
squib, but the voltage of the current can be less than when the 
connections of the same number of detonators are in series. 




SHOWING PARALLEL METHOD OF CONNECTING UP WHEN POWER 



OR LIGHTING CIRCUITS ARE USED 



A. Power or lighting circw 
C. Leading wires of suffii 



B. Blasting switch for closing circuit, 
length to keep the switch B a safe distance 
from the blast and to reach past the last hole, to be fired. 

D. Bore holes with electric detonators. 

E. Connections between the detonator wires from holes D to the leading 
wireC. 

Parallel Series Connections. — A circuit connected in parallel 
series is a number of series circuits, two or more, connected in 
parallel as is shown in the accompanying diagram. This type 
of circuit can be used only with a power or lighting current. 
Such a circuit requires i}4 amperes for each series, shown as E, 
but the voltage required is less than the amount required to 
overcome the resistance in the series having the greatest resist- 
ance. The determination of this point is a slightly complicated 
mathematical problem for the blaster, and it is best to allow a 
large margin of safety in the way of too much voltage. 



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BLASTING ACCESSORIES 



ILLUSTRATING ANOTHER 
METHOD OF MAKING PARAL- 
LEL CONNECTIONS WHEN 
POWER OR LIGHTING CUR- 
RENT IS USED. 






Parallel connections 
cannot be used with a 
blasting machine. 



EEEB- 




SHOWING PARALLEL SERIES CONNECTION HAVING TWO OR MORE CIRCUITS 

A. Wires of power or lighting circuit. B. Blasting switch (or closing circuit. 

C. Leading wires of sufficient length to keep the switch B at a safe distance 
from the blast and to reach past the last hole. 

D. Bore holes with electric detonators. E. Individual series of holes D. 



CONNECTIONS 



d=b 



NOTE: The parallel 
series method of wiring 
cannot be used with a 
blasting machine. 



Parallel Serial 



rrrmm 




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BLASTING ACCESSORIES 



Safety Firing Switch 

The illustration shows a very 
simple and effective way to 
prevent the premature closing 
of a circuit used to supply 
current for electrical detona- 
tion of explosives. With the 
key in the hands of the shot- 
firer he is the only one able to 
close the circuit until he is pre- 
pared to "set off" the shots. 



Making and Protecting Wire Connections 

The wiring or connecting of an electric blast must be well 
and correctly done to insure success. The work of wiring may 
be divided into three parts: connecting the detonator or squib 
wires together either directly or by means of connecting wire; 
connecting the proper detonator wires to the leading wire; and 
connecting the leading wire to the blasting machine. 
Connecting Detonator Wires. — Connections between detona- 
tor wires or between detonator wires and connecting wires must 
all be well made. First scrape the bare ends of the wires with 
a knife blade, and then join them with a long twist (generally 
known as "Western Union Twist") such as is shown in the 
accompanying sketch. Such a twist should be tightly made to 



SHOWING "WESTERN UNION" METHOD OF JOINING WIRES 



CORRECTLY TWISTED WIRES COVERED WITH TAPING 

keep the resistance in the joint down to a minimum. If there is 
no bare end to the connecting wire, skin off about two inches of 
the insulation. A later paragraph will give detailed information 
about protecting these bare joints. 

Never, under any circumstances, loop wires together as is 
shown as the wrong way. 



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BLASTING ACCESSORIES 



Twenty-four holes with two electric blasting caps In eacn hole- 
connected In series. The blast should be fired with a No. t 
Machine, or with a power or lighting circuit of 110 



LOOPED WIRES— THE WRONG WAY 



Connecting Detonator Wire to Leading Wire. — In making 

connections between detonator wires and leading wires the same 
precautions must be observed with regard to cleaning the ends 
of the wires. Wrap the detonator or connecting wires tightly 
around the end of the leading wire about one inch from the end. 



AN EXCELLENT K 



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BLASTING ACCESSORIES 

Then bend the end of leading wire back sharply and take a 
turn or two of the detonator wire around the loop. This last 
loop is simply to make a stronger connection to withstand any 
accidental pull on the leading wire that might tear the connection 



Connecting the Leading Wire to Blasting Machine. — The 

connection of the leading wire to the blasting machine is made 
by loosening the wing nuts on the two binding posts, inserting 
the ends of leading wire into the small holes in the binding posts 
and tightening the wing nuts down on the wires. 

Protecting Bare Joints.- — The naked joints in the wires of a 
blasting circuit must always be protected against short circuiting, 
especially through water. This is done in several ways. When 
connections He on moist ground they may be held up by support- 
ing them on stones, blocks or sticks so that only the insulated 
parts of the wires touch the ground and supports; or the joints 
may be insulated with tape. While not generally needed where 
the joints can be held off the ground, the taping of joints is 
strongly recommended where the joints are covered by tamping, 
where they cannot be held out of the water on props, and where 
blasting must be done in a rainstorm. It is very desirable to 
tape the joints of leading wire. 



Blasting with Cap and Fuse 

31 as ting Caps 

Blasting caps are the detonators 
used for firing high explosives when 
electric blasting is not practiced. 
They must always be used with safety 
fuse, and are in no way interchange- 
able with electric blasting caps. Using 
blasting caps and fuse, it is not 
possible to fire a number of blasts 
simultaneously. Such blasting must 

be don. with electric blasting caps B0X CONTA1Nmc , 100 

or other electric firing agents. No. 6 du pont blasting 

Blasting caps are small drawn cop- '""* 

per cylinders, closed at one end and loaded with a small charge 
of a very sensitive and violent explosive that is exploded by the 
spit of sparks from safety fuse, 
61 



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BLASTING ACCESSORIES 
Dimensions of Du Pont Blasting; Caps 





No. 6 


No. 8 




Red 

ir 

.234* 


Green 




m; 








Note. — The itaidt diameter of bath the No. 


.aucheN 


SD 


Ponl Blasting Cap is .2J0J' 



Du Pont Blasting Caps are manufactured in the No. 6 and 
No. 8 sizes and are exactly the same strength as the corresponding 
designations of Electric Blasting Caps. 

A No. 7 Blasting Cap is intermediate in strength between 
Nos. 6 and 8, but as one of these two numbers is adaptable to 
all general classes of blasting, the No. 7 strength is not recom- 
mended and is furnished only on special factory order. 

All blasting caps are packed in tin boxes, each containing 100. 
Ten boxes are in turn packed in cartons and the cartons, with 
sawdust, in wooden shipping cases. 



No. 8 DU PONT BLASTING CAP 



No. o DU PONT BLASTING 



Packages of Du Pont Blasting Caps for 
Domestic Shipment 



No. of Case Quantity per Case 



2,000 
3,000 
5,000 



In Oblong Boxes 
5) pounds 
101 " 
18! " 
29 
401 " 



No. 8 Blasting Cap* 
500 11 pounds 

1,000 151 " 

2,000 24 

3,000 44 

5,000 62 



1 1 pounds 

16 

24 

45 

651 " 



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BLASTING ACCESSORIES 

It will be seen that with 
the exception of case No. the 
number of the case indicates 
the number of thousands of 
blasting caps in the case. As 
no cases contain 4,000 caps, 
there is no No. 4 case. 

All cases are well made of 
sound lumber. Cases for ex- 
port trade are tin lined to give 
the blasting cap additional 
protection. They weigh 

slightly more than those for carton of blasting caps 

domestic shipments. 

Blasting caps should be stored in a dry place. When con- 
yeying them to the work where they are to be used no moisture 
whatever should be permitted to get into the charge which they 
contain, as this charge is very quickly affected by dampness, and 
will absorb moisture and deteriorate. Storage in damp places, 
such as open sheds or tool boxes in mines, is likely to affect the 
charge in blasting caps, and may weaken them to such an extent 
that they will-not properly detonate high explosives. 

The methods of attaching the blasting cap to the fuse, and of 
priming high explosive cartridges with the blasting cap and fuse, 
are described in other portions of this catalogue. 

Du Pont Blasting Caps are 
manufactured with the same 
care and undergo the same 
rigid inspections as do all other 
Du Pont products. When prop- 
erly used, they can be de- 
pended on to do the work for 
which they are intended. 

In each box of blasting caps 
there is a small card known as 
the "follow-up" card or inspec- 
tor's ticket. In case trouble is 
experienced with the blasting 
caps this ticket, with any 

unused blasting caps, should - - 

be preserved in order to facilitate investigation. 

Safety Fuse 

Safety fuse is the medium of bringing sparks to fire blasting 
caps or to ignite a charge of blasting powder. It is made up of a 
thin train of powder tightly compressed in, and more or less 
waterproofed by inner and outer wrappings or coverings. 
53 



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BLASTING ACCESSORIES 

The different kinds of safety fuse made may be divided into 
four classes, according to the kinds of blasting for which they 
are intended. These classes are : 

Dry work. Damp work. Wet work. Under water. 

The classification of brands of fuse sold by the Du Pont 
Company according to this standard is: 



D„ 


u™, 


Wet 


Under Water 


Hemp (white)* 
Hemp (black) f 

Planetf 


Single Tapet* 
Sylvanitej 

Charter Oak* 
Blue Labelf 


Double Tapet* 
White Monarch! 

Shieldf 


Triple Tapet* 
Black Monarch J 

Pacificf 
American Eaglet 

Reliable Guttapercha* 

Stag* 

Bear*. 

Acmet 

Victorf 



nana. Wyoming. Colorado and New Mexico 
. of Montana. Idaho. Utah and Arizona or t 
3 of Wyoming. Colorado and New Mexico, o 



: in the Eastern States, 
.e Middle Western States. 



Safety Fuse Packages 

Safety fuse is manufactured in lengths of 50 feet, which lengths 
are made into rolls. Two rolls are fitted, one inside the other, and 
neatly wrapped in paper. The double rolls are packed in wooden 
cases. Export orders are shipped in tin cans or tin-lined boxes. 
The sizes of packages are given in the following tables: 

Ensign-Bickford Company's Fute Package 





<*-. 


Approximate Weights Outside Dimknsions 


Sire 


Hemp 

and 
Cotton 




Others* 


Hemp and Cotton 


Others* 




1 

2 
3 

4 
5 
6 


500 ft. 

1,000 ft. 
2,000 ft. 
3,000 ft. 
4,000 ft. 
5,000 ft. 
6,000 ft. 


6 lbs. 

13 lbs. 
25 lbs. 
40 lbs. 

50 lbs. 
65 lbs. 
75 lbs. 


10 lbs. 

20 lbs. 

45 lbs. 

70 lbs. 

85 lbs. 
110 lbs. 
130 lbs. 


10 lbs. 
20 lbs. 
40 lbs. 
60 lbs. 

80 lbs. 
100 lbs. 
115 lbs. 


71'x 7i*xU}* 

131'xl3j*xl5' 
13J*xl3i'xl5' 
14i"xl5' x20i* 

141*x201"x201' 
10J'x20* x27* 


V x 7J*xl5* 

7i'xl3f'xl4J' 
13J"xl3|*xl5 F 
14J'xl5' x20J* 
141'x20j*x20i* 
14i'x20i"x24* 
14j'x201'x27J' 



r, Charter Oat, Clov 



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BLASTING ACCESSORIES 

For export shipments, fuse may be packed in water-tight cans, 
containing 500 feet each, and snugly packed in iron-strapped 
wooden cases, or in tin-lined wooden cases if preferred. 

The packing and the weights of other fuse named in this book, 
but not included in the tables, are approximately the same as for 
similar classes of fuse on which detailed information is given. 

It should be remembered that in all classes of blasting where 
water is encountered the loading should be done and the 
shots fired as soon as possible. While the brands listed for use 
under water will burn through water when first loaded, they will 
not withstand wetting for a long time, especially when under 
pressure of several feet of water. 

Hemp Fuse and Cotton Fuse are too small in diameter to prop- 
erly fit the standard blasting cap, and should be used only for 
exploding blasting powder charges where a blasting cap is unnec- 
essary, unless a dynamite primer is used. 



Burning Speed of Fuse 

Safety fuse sold in the Eastern States burns, in the open, at the 
rate of about thirty-two seconds per foot, except Charter Oak and 
Clover brands, which have a burning speed, in the open, of about 
40 seconds per foot ; that sold in the Middle Western and Western 
States burns at the rate of between 36 and 39 seconds per foot. 
This burning speed is subject to a variation of 10 per cent either 
way. Fuse burns faster when tightly tamped. The length of fuse 
used in a blast must always be long enough for the blaster to 
retire to a safe distance. 

Each fuse wrapper is stamped with a serial number, which, 
with the markings on the packing case, should be preserved in 
case trouble is experienced with the fuse, for identification and 
to facilitate investigation. 



Dimensions of Cases Containing Fuse for Export 

Case No. (All Brands) 81' x 15' x 8' 

" " 1 " " 8J* x 15* x 16 * 

" " 2 " " 161* x 15' x 15 * 



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BLASTING ACCESSORIES 

Approximate Weights and Dimensions of Cases of 

Fuse Made by Coast Manufacturing 

and Supply Company 







Bear Brand 






Package 


Gross Weight 


Tare 


Net Weight 


Outside DinwnsipTii 


1,000 ft. case 
2,000 (t. case 
3,000 ft. case 
6,000 ft. case 


23 lbs. 
44 lbs. 
62 lbs. 
115 lbs. 


7 lbs. 
11 lbs. 
14 lbs. 
23 lbs. 


16 lbs. 
33 lbs. 

48 lbs. 
92 lbs. 


14J' x 15 
26* x 15 
37* x 15 
37* x 15 


'x 81* 

'x 81' 
'x 81' 

* x 151" 



American Eagle and Blue Label 



1,000 ft 


case 


23 lbs. 


7 lbs. 


16 lbs. 


141 


x 151' 


x 


81' 


2,000 ft 




41 lbs. 


11 lbs. 


30 lbs. 


26* 


x 15) 




8j* 


3,000 ft 




55J lbs. 


14 lbs. 


411 lbs. 


37' 


xiM' 




81* 


6,000 ft 


case 


107J lbs. 


23 lbs. 


841 lbs. 


37" 


xlM* 


* 


isj- 



1,000 ft. case 
2,000 ft. case 
3,000 ft. case 
6,000 ft. case 


23 lbs. 
41 lbs. 
58 lbs. 
Ill lbs. 


7 lbs. 
11 lbs. 
14 lbs. 
23 lbs. 


16 lbs. 

30 lbs. 
44 lbs. 
88 lbs. 


141*x 151' x 81' 
26' x 15J' x 81* 
37* x 15J' x 81* 
37' x 151' x 151* 





Pacific Brand 




1,000 ft. case 
2,000 ft. case 
3,000 ft. case 
6,000 ft. case 


23 lbs. 
41 lbs. 
58 lbs. 
114 lbs. 


7 lbs. 
11 lbs. 
14 lbs. 
23 lbs. 


16 lbs. 
30 lbs. 
44 lbs. 
91 lbs. 


141' * 151* * 81' 
26* x 151' * 81' 
37' x 151' x 81' 
37" x 151* x 15}" 



P*** 


Gross Weight 


Taw 


Net Weight 


Outside Dimensions 


1,000 ft. case 
2,000 ft. case 
3,000 ft. case 
6,000 ft. case 


23 lbs. 
41 lbs. 
591 lbs. 
115 lbs. 


7 lbs. 
11 lbs. 
14 lbs. 
23 lbs. 


16 lbs. 

30 lbs. 
451 lbs. 
92 lbs. 


141* x 151* x 81' 

26* x 151' x 81' 
37' x 151' x 8}' 
37' x 151* x 151* 



« », Google 



BLASTING ACCESSORIES 
Eclipse Brand 



1,000 ft 




2.? lbs. 


7 lbs. 


16 lbs. 


14 


s ISi* 


x 8f 


2,000 ft. 




44 lbs. 


11 lbs. 


33 lbs. 


26' 


x Ivi' 


x Hi* 


3,000 ft 




62 i lbs. 


14 lbs. 


48J lbs. 


37' 


„ IS!" 


>. s.r 


6,000 ft. 


case 


116 lbs. 


23 lbs. 


93 lbs. 


37* 


x lbj* 


x 15J' 



Single Taped 



1,000 ft. case 


23 lbs. 


7 lbs. 


16 lbs. 


141 






2,000 ft. case 


41 lbs. 


11 lbs. 


30 lbs. 


26' 


i 1M' 


x 81" 


3,000 ft. case 


561 lbs. 


14 lbs. 


42 i lbs. 


37' 


v 1SV 




6,000 ft. case 


.108 lbs. 


23 lbs. 


85 lbs. 


37* 


x Ibi' 


xisr 



Double Taped 



1,000 ft. case 


23 lbs. 


Tibs. 


16 lbs. 


141 


x 15*" 






2,000 ft. case 


41 lbs. 


11 lbs. 


30 lbs. 


26' 


v 15*' 








59 lbs. 


14 lbs. 


45 lbs. 


37' 








6,000 ft. case 


114 lbs. 


23 lbs. 


91 lbs. 


37' 


x Hi- 


x 


151* 



Triple Taped 



1,000 ft. 


case 


23 lbs. 


7 lbs. 


16 lbs. 


141 


x 151" 




2,000 ft. 




44 lbs. 


11 lbs. 


33 lbs. 


lb' 


x isr 


x sj- 


3,000 ft. 




601 lbs. 


14 lbs. 


461 lbs. 


37' 


x LSI' 


x 8*' 


6,000 ft. 


case 


116 lbs. 


23 lbs. 


93 lbs. 


37' 


x isy 


xl5J' 



10,000 ft. case 1 14 lbs. 23 lbs. 91 lbs. 14j" x 15J' 



•Packed only in full caws of 1( 



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BLASJING ACCESSORIES 

Storage and Handling of Fuse 

Safety fuse cannot be kept in good condition unless stored in 
a cool, dry place. If stored in a hot place, the heat is likely to 
melt the waterproofing material, causing it to penetrate to the 
powder core or making the fuse too soft; or the heat may dry 
out the fuse so that it will break when unrolled. If stored in a 
damp place, the powder in the fuse soon absorbs moisture and 
fails to burn properly. 

When handling safety fuse, do not twist or "kink" it. Always 
cut off at least two inches of 
the end of the coil and insert the 
fresh cut end of the fuse in the 
blasting cap, because the powder in 
the end becomes damp and ineffec- 
tive very quickly. It is also likely 
to spill out of the cut end after the 
fuse has been handled a little. In 

... ■ c ■ Ul DOUBLE ROLL OF SAFETY FUSE 

either case a misfire might occur. with paper wrapping 

Always cut the end of the safety removed 

fuse which is to be inserted in the blasting cap squarely across 
and not diagonally, as the point made by a diagonal cut may be 
bent forward when the safety fuse is pushed into the blasting 
cap, and in this way prevent the spark from shooting into the 
blasting cap charge. 

Always press the end of the safety fuse gently against the charge 
in the blasting cap before crimping the blasting cap. AH safety 
fuse, except Cotton and Hemp, is made to fit as snugly as possible 
into the blasting cap in order to prevent water or moisture from 
entering. If the safety fuse is found at any time to be a little too 
large to enter the blasting cap, do not attempt to cut off any of 
the tape or yarn, but squeeze or roll the end between the thumb 
and finger until it is small enough. 

It occasionally happens that when subjected to summer heat 
the waterproofing of some kinds of fuse will absorb the white 
material put on the outside, causing it to appear black or of a 
dingy yellow color. This unfavorable appearance does not neces- 
sarily indicate that the fuse is damaged. It is probably perfectly 
good, but it should be tested, and this will readily determine its 
condition. 

If fuse is stored too long, it may be dry and hard, or the 
powder may be impaired by age. Gutta-percha fuse is most 
likely to deteriorate from age because the gutta-percha becomes 
oxidized by contact with air. 

In tape fuse, places may be found where the diameter is slightly 
enlarged for about an inch in length. This is caused by the over- 



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BLASTING ACCESSORIES 

lapping of the ends of the tape where two pieces are sewed 
together. It does not indicate any defect in the fuse. 

Cap Crimpers 

When using blasting caps and safety fuse, it is essential that 
the blasting caps be securely fastened or crimped to the fuse. 
If the joining is not firm, there is danger that the fuse will be 
pulled out when the primed cartridges are loaded and the bore 
holes tamped. An imperfect joining makes the waterproofing 
of the cap difficult. The most satisfactory crimp can be made 
by using a cap crimper, — an instrument designed for the purpose. 
The Du Pont Cap Crimpers 
make a flat sleeve crimp which 
holds the cap securely on the 
fuse and makes waterproofing 
possible with but a small 
amount of waterproofing ma- 
terial. 

Du Pont Cap Crimpers are 
made in two types, No. 1 and 
No. 2. 

No. 1 Cap Crimper is made 
of blued steef. It is 5H inches 
long and is made with the 
sleeve type of crimping jaws, 
having one handle pointed for 
use as a punch in priming 
dynamite cartridges. 

No. 2 Cap Crimper is made 
of steel, nickel plated. It is 7 
inches long. In addition to 
the crimper, it is provided with 
a most effective fuse cutting 
device, so designed as to pre- 
vent accidental cutting of blast- 
ing caps. One handle is pointed 
for use as a punch and the other has a screwdriver point. 

Both of these crimpers are so made that they cannot squeeze 
the copper shell far enough into the fuse to interfere with the burn- 
ing of the powder train and cause misfires. They are well made 
of good material and, if used only for the purposes intended, 
will give good service for a long time. 



BLASTING CAP CRIMPED TO FUSE 



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BLASTING ACCESSORIES 

Du Pont Cap Sealing Compound 

Du Pont Cap Sealing Compound is a material for sealing water- 
tight the space between the shell of a blasting cap and the fuse 
which is inserted into the blasting cap. 

However well the cap may be fastened to the fuse by the 

crimper, it is almost impossible to make a joint that will prevent 

water from leaking in and spoiling the cap. The cap is especially 

liable to damage from water when "countered" fuse is used, 

because the uneven surface of such fuse formed by the spirally 

wound cords leaves small air spaces between the fuse and the 

shell through which water may leak down 

into the cap. Therefore, whenever the cap 

is to come in contact with water, it should 

be made waterproof by sealing with Du 

Pont Cap Sealing Compound. 

After the blasting cap is crimped on the 

fuse, the cap with two or three inches of 

the fuse is dipped for a few seconds into 

the cap sealing compound and hung up to 

dry. It is not necessary to soak the cap 

in the compound. By the time the com- 

pound P° un d nas dried for about thirty minutes, a 

water-tight joint is formed which will resist 

almost any amount of water commonly encountered in blasting 

with cap and fuse. The cap should be used soon after it is dry, 

as the Cap Sealing Compound becomes brittle after a few days 

and is liable to crack and admit water. 

Du Pont Cap Sealing Compound is put up in half-pint, pint, 
quart and gallon cans. 



CAP SEALING COMPOUND APPLIED TO CRIMP 

Making Primers 

A high explosive cartridge containing an electric blasting cap 
or other detonator is called a primer. 

Primers must be properly made to insure the complete detona- 
tion of the explosive; to keep the detonator from pulling out of 
the explosive; to guard against moisture; to permit easy and 
safe loading of bore holes; to keep the safety fuse, when blast- 
ing caps and safety fuses are used, from pulling out of the 
blasting cap. 



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BLASTING ACCESSORIES 

Priming a Cartridge with Blasting Cap 
and Safety Fuse 

In making a primer with blasting cap and fuse, cut off a 
sufficient length of fuse to reach from the charge of explosives 
loaded in the bore hole to three or four inches above the collar or 
top of the bore hole. In all classes of blasting, the length of the 
fuse must be governed by the time required for the blaster to 
reach a safe place after lighting the fuse. 

After removing the cover of the blasting cap box, allow a single 
blasting cap to slide gently into the hand. Never try to pick a 
blasting cap out of the box with a wire, knife blade, stick, or 
other hard substance. See that no foreign matter, such as dirt or 
grit, is in the open end of the blasting cap; if there is any, shake it 
out gently. If the end of the fuse is flattened, roll it between the 
thumb and finger to round it out again and slip the blasting cap 
gently over the end of the fuse so that the fuse reaches down to 
the explosive charge in the blasting cap. 

Do not twist the fuse into the blasting cap, and do not use 
violence or force when handling the blasting caps or when making 
primers. 

When the blasting cap is placed on the fuse, fasten it securely 
in place with a Du Pont Cap Crimper. The crimp must be made 
close to the open end of the blasting cap as shown on page 62. 
To make the crimp further down would in all probability cause 
a premature explosion and seriously injure the blaster. 

When the primer is to be used under water, the union between 
the blasting cap and the fuse should be protected against moisture 
by a coating of Du Pont Cap Sealing Compound or other suitable 
material. 

Priming in the Side of Cartridges. — To prime a cartridge 
in the side the blasting cap and fuse are handled as has just been 
described. The hole is begun about an inch or an inch and a half 
from one end of the cartridge, and should point in and toward 
the other end, so that when the blasting cap is inserted it will 
be as nearly parallel as possible to the sides of the cartridge. 
// should never be punched straight through the cartridge, as such 
a hole would not place the blasting cap in the proper position for 
detonating the explosive. A blasting cap placed in such a hole 
would be easily displaced or injured in loading. The correct 
location and angle of such a hole are indicated page on 62. The 
hole should be deep enough to receive the entire copper shell of 
the blasting cap. 

The blasting cap with fuse attached is slipped into the hole 
and securely fastened by means of a cord tied around both the 
fuse and cartridge, as is illustrated on page 62. 



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BLASTING ACCESSORIES 




MAKING UP A PRIMER WITH A BLASTING CAP AND SAFETY FUSE 



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BLASTING ACCESSORIES 

This method of priming in the side has the advantage of leaving 
more space for placing the tamping stick on the primer, but it 
cannot be used in such small holes as can the end primers on 
account of the fuse lying alongside the cartridge and thereby 
increasing the total diameter. This method does not place the 
blasting cap in quite so good a position as priming in the end. 

Such a primer is waterproofed by covering the joint between 
the fuse and paper shell with a waterproofing material. 

Priming in the Ends of Cartridges. — There are two good methods 
of priming cartridges in the end. 



PRIMING IN END OF CARTRIDGE 

(a) With the handle of the cap crimper or a wooden awl, punch 
a hole straight into the end of the cartridge to a sufficient depth 
to receive all of the copper shell of the blasting cap and fasten 
it there by means of a cord tied first around the cartridge and 
then around the fuse, as is shown above. This is an easily made 
and highly satisfactory primer. 

To waterproof such a primer, close the hole where the fuse 
enters the cartridge with suitable sealing materials. 

(b) The other method is to unfold the paper from the end of 
the cartridge and punch a hole directly into the center of the 
exposed dynamite, close the loose part of the paper shell around 



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BLASTING ACCESSORIES 

the fuse, and tie it tightly. The process of waterproofing is the 
same as stated in the preceding paragraph. 

Priming in the end has the advantage of placing the blasting 
cap or other detonator in the best possible position for deto- 
nating the explosives used; but it sometimes has the disad- 
vantage, especially when the bore holes are small, of bending the 
fuse too sharply and causing it to be scraped or torn, and also 
of not leaving sufficient room to place the tamping stick on the 
primer to slip the latter into place in the bore hole. 

There are a number of other methods of making primers, but 
the three methods described are the only ones that have proved 
to be safe and reliable. 

Fuse should never be laced through cartridges of high explo- 
sives, as the powder inside of the fuse may burn through the 
covering or "side spit" and ignite the dynamite before the cap 
explodes. This materially reduces the force of the blast. 

Priming with Electric Blasting Caps 

Primers can be made with electric blasting caps or other electric 
detonators by any of the methods described for the use of blasting 
cap and fuse. The waterproofing is done in exactly the same way. 
Many blasters, however, 
prefer to use a slightly 
quicker method, which has 
been found entirely satis- 
factory. Punch a hole from 
the center of the end of 
the cartridge in a slanting 
direction so that it will 
come out at the side two or 
three inches from the end, 
insert the end of the dou- 
bled over wires of the elec- 
tric blasting cap, loop these 
around the cartridge, and 
punch another hole in the 
top a little to one side of 
the first and straight down. 
Insert the capsule in this 
last hole as far as possible 
and take up the slack on 
the wires. You then have 
a primer in which the wires 
do not cross each other at 

rimers ° F any P° mt aiu * tne caps"! 6 

electric is lying nearly along the 

center line of the cartridge, 




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BLASTING ACCESSORIES 

a primer which hangs vertically, so that it is possible to load it 
in the bore hole without its lodging against the sides. 

The wires of electric blasting caps should never be fastened 
around high explosive cartridges by half-hitching them, as a 
strong pull might either break the wires or cut the insulation. 

Priming with Other Du Pont Electric Detonators 

Primers with other electric detonators, such as delay electric 
blasting caps, submarine electric blasting caps and waterproof 
electric blasting caps, are made exactly as are primers with 
electric blasting caps, with the single difference that deeper holes 
in the explosive cartridge are required to receive the detonators. 

Priming with Du Pont Delay Electric Igniters 

When delay electric igniters are used to detonate high explo- 
sives a blasting cap is crimped on the end of the fuse, and the 
priming then done as with blasting cap and safety fuse. 

Operation of Detonators 

The force of all explosives is exerted equally in all directions, 
but blasting caps, electric blasting caps and all other Du Pont 
detonators have copper shells so constructed that the shock from 
the explosion is greater from the closed end than from the sides. 
This is the end away from the fuse or wires. This closed end 
is frequently referred to as the "business end". It should not 
be understood that all of the shock from an exploding detonator 
goes out from the end, for such is not the case. There is shock 
in all directions, but the greatest shock is from the end. This is 
indicated by the arrow in the following sketch. 




+ ARROWS INDICATE THE DIRECTION OF GREAT- 
EST SHOCK FROM A DETONATOR, THIS BEING 
IN LINE WITH THE LARGE ARROW. 

The purpose of detonators is to give off shock and heat to 
charges of high explosives to cause detonation. The greater 
the shock, the stronger the detonation and the better the work 
that is done by the explosive. For this reason it is desirable to 
have the detonators point directly toward the explosive charge. A 
better understanding of this may be had by referring to the 
accompanying figures. A shows a detonator pointing directly 
away from a cartridge of high explosives. Using an insensitive 
dynamite, the explosion of the blasting cap would not detonate 
the explosive. B-shows a blasting cap the same distance from a 
65 



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BLASTING ACCESSORIES 

cartridge of high explosives, but pointing parallel to the cartridge. 
Using the same insensitive dynamite, if this cap caused any 
detonation at all, it would be incomplete and weak. 



L-fi/s, 



rCAKTX/OGC 



\ e CARTRIDGE. 

J™ 

( BIA IT IMG 



C shows the same insensitive dynamite and the blasting cap 
the same distance away as before, but pointing directly toward 
the dynamite. In this position the detonation of the dynamite 
should be complete. 

These positions of blasting cap and dynamite are purely 
demonstration examples, and should never be attempted in actual 
work. However, they illustrate just how a blasting cap or other 
detonator should point. 

A detonator should point, as nearly as possible, directly toward 
the main portion of the charge of explosives. 



cs; 



,CARTKIDGES-^ 



BLA5TING CAP 



Were the single blasting cap pointed diagonally across the 
cartridge primer, as shown below, the shock to, and effect on, the 
cartridges in the other end of the bore hole would be much less. 



£^ 



^CARTRIDGES 

C, . . ' i 



ZSC^ 



^ 



BLAST/MG CAP 



5^= 



« », Google 



BLASTING ACCESSORIES 

Additional Blasting Accessories 

Thawing Kettles 

Many high explosives containing nitroglycerin chill or freeze 
and become insensitive in cold weather. When frozen, dynamite 
is difficult to detonate or it may burn instead of explode. Burning 
dynamite gives off fumes so poisonous that men have been killed 
by them. Dynamite when chilled or frozen cannot develop its full 
strength in a blast. Some provision, therefore, must be made for 
thawing it and for keeping it thawed until it is. loaded into the bore 
hole. 

On work where these explosives are used 
in large quantities, thawing houses are i 
necessary; but even then the thawing 
kettle should be employed to take the 
explosives from the thawing house to the 
place where they are to be used, to prevent 
them from becoming chilled or frozen again. 

If not more than two or three hundred 
pounds of explosives are used at one time, 
three or four large thawing kettles are all 
that are necessary, as they will thoroughly 
thaw that quantity of frozen dynamite in a 
few hours. 

Du Pont Thawing Kettles are all made in one piece with a water- 
tight compartment for the explosives, which is surrounded by the 
receptacle for the hot water used to furnish the heat for thawing. 
This hot water must not come in contact with the dynamite. 

While Du Pont Thawing Kettles will retain their heat and keep 
the explosive thawed for a considerable time, depending, of course, 
on the nature of the weather, this effective period can be increased 
to about five times as long if the warm kettle is kept in a barrel or 
box with dry hay surrounding it. This hay can be held in place 
by a cylinder of wire screen, so that the thawing kettle can easily 
be removed and replaced. If the barrel be mounted on two wheels 
with a tongue attachment, the dynamite can be readily drawn 
from point to point about the outside work without being exposed 
to the cold air until it is to be loaded in the bore hole. The 
explosive may also be kept thawed by wrapping old blankets or 
sacks around the warm kettle. 

Under no circumstances must the water be heated in thaw- 
ing kettles, even though the explosives be first removed, because 
nitroglycerin exudes readily from warm dynamite, and enough 
of it is likely to be found in the bottom of the explosives compart- 
ment of a thawing kettle that has been in use for some time to 
cause a serious accident if the thawing kettle should be placed 



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BLASTING ACCESSORIES 
Dynamite Thawing House Heated by Hot Water 

Maruand Spaclficatioru (or This and OtW Thawing Houhi Fur nl>h«l on Application 



I g J 



a 



$- 




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BLASTING ACCESSORIES 
Dynamite Thawing House Heated by Hot Water 




*d by Google 



BLASTING ACCESSORIES 

over a fire. It is necessary to heat the water in something else 
before filling the water jacket. The hot water must always be tested 
before filling the dynamite compartment. If it is hot enough to burn the 
hand, do not put the explosives into the thawing kettle. Never till the 
water jacket unless the explosives compartment is empty. See that 
the explosives compartment is perfectly dry before it is filled. 

Thawing kettles should be kept clean at all times. Should any 
of the explosive compounds leak out, the explosives compartment 
should be thoroughly cleaned with a solution of sal soda. 

The use of thawing kettles can, to a large extent, be done away 
with by using low-freezing explosives such as Red Cross Extra 
Dynamite and Red Cross Gelatin. Arctic Powder does not 
freeze and never requires thawing. 

Capacities and Dimensions of Thawing Kettles 



Total Weight 



Tamping Bags 

Tamping bags made of heavy paper 
are used in many places as containers 
for sand, clay or loam used for tamp- 
ing. They save time and trouble when 
loading bore holes, particularly those 
pointing upward. 

Tamping bags are a great conven- 
ience to miners, and their use often 
saves many times their cost in econo- 
my of explosives. 

They are also employed as con- 
tainers for blasting powder when the 
miner or blaster desires to make up the 
charge in cartridge form, as is gener- 
ally the custom when it is used in 
mines, in open work that is damp, and 
in holes pointing upward. 

Tamping bags are made approxi- 
mately two inches longer than shown 
in the table below in order to provide 
for folding at the end when filled. 
70 



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LASTING ACCESSORIES 



Tamping bags are put up in bundles of 500 each, and packed ten 
bundles to the bale. They are manufactured in the following sizes : 



Size No. 


Size 


No. In Bale 


Shipping Weight 
per Bale 


A 


1* x 8* 


5,000 


28 lt>3. 


B 


lj" x 8" 


5,000 


31 lbs 




C 


1}" x 10" 


5,000 


37 j lbs 




D 


li'xir 


5,000 


45 lbs 




E 


lj-x 8* 


5,000 


36 lbs 




F 


1 J* x 10' 


5,000 


44 tbs 




. G 


1}' x 12* 


5,000 


48 lbs 




H 


14* x 16' 


5,000 


62 lbs 




J 


2" x 18' 


5,000 


86 lbs 





Blasting Mats 

Blasting mats are closely woven mats of hemp or wire rope. 
They are used over blasts or between blasts and property to catch 
or hold material flying from the blasts. Hemp rope is generally 
used and is considered the best, although steel wire rope has been 
tried with success. The mats are made of 1 inch, IK inch or 
1 *4 inch rope, according to the demands of the customer. They 
are not carried in stock, but are woven on order and are made in 
any size required. If the blasting mats are to cover light charges 
of explosives, they may be spread directly over the bore holes ; but 



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BLASTING ACCESSORIES 

if heavier charges are used, railroad ties or logs should be put 
down first and the mats on top of them. Sometimes the mats are 
propped on lightly supported uprights several feet above the blast, 
so that when the blast is fired the flying rock is stopped by the 
under side of the mat. 

These arrangements are very effective in preventing the rock 
from being thrown into the air and should always be adopted 
when blasting is done near thoroughfares or buildings. Boards 
and logs alone are not sufficient. 

Cordeau 

Cordeau, or detonating fuse, is a small lead tube, about the 
same diameter as triple tape fuse, filled with a yellow explosive 
compound which has a velocity of detonation of about 17,000 
feet (more than 3 miles) per second. In other words, a piece of 
cordeau 17,000 feet long, if detonated at one end, will explode 
throughout its entire length in about one second. It is now used 
principally in deep well-drill blast holes and similar large blasts. 

In spite of the great velocity and strength of the detonation 
of cordeau, it is very insensitive and cannot be exploded by ham- 
mering, pinching or burning. It is, therefore, safe to handle and 
load. It is exploded in actual use by means of blasting caps, 
electric blasting caps or by detonating dynamite 

The extreme violence of the explosion of cordeau is sufficient 
to detonate high explosives lying alongside it in a bore hole. 

Cordeau is furnished either with the plain lead covering or with 
the lead covering surrounded with a second covering of cotton 



SPOOLS Oh' CORDEAU 



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BLASTING ACCESSORIES 

cord, the first being called plain and the second countered. Coun- 
tered cordeau is more resistant to abrasion of tamping materials. 

Cordeau is shipped on spools containing from 100 feet to 500 
feet each, not necessarily all of one length, the exact length of 
each piece being specified on the spool head. The first number 
shown represents the length m feet of the cordeau which would 
be first removed from the spool, the next number the second 
length, and the other number, if any, the third length. 
Cordeau Accessories 

Several accessories are needed when using cordeau. When it is ex- 
ploded by means of a blasting cap and safety fuse, a "Union" is used 
to hold the blasting cap firmly in place; when an electric blasting 
cap is used a "Special Union" is used as shown in sketch below. 

- 2 V- 



UNION FOR ATTACHING A BLASTING CAP TO CORDEAU 



SPECIAL UNION FOR ATTACHING ELECTRIC BLASTING CAP TO CORDEAU 

For splicing two lengths of cordeau together a brass coupling 
is used. A longer sleeve for making a stronger splice is shown 
in the following sketch: 



2^K3 




The Cordeau Ripper is a 
special tool for ripping or split- 
ting the cordeau covering at the 
end when making connections to 
a surface main line for a branch 
or bore hole line as described in 
the paragraph at the bottom of 
the next page. 



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BLASTING ACCESSORIES 

Loading a Hole with Cordeau 

The end of the cordeau is 
tied to or laced through a 
dynamite cartridge and it is 
allowed to run off the spool 
until the cartridge reaches bot- 
tom and the cordeau extends 
full length of the hole. The 
rest of the charge is loaded in 
the usual manner. If there is 
water in the hole, the end of 
the cordeau should be sealed 
by hammering the lead to- 
gether. When the hole is 
tamped, the cordeau is cut 
allowing six inches to extend 
above the collar of the hole. 
An electric blasting cap is 
attached to the end of cor- 
deau at each hole by means of 
a brass union made for the 
purpose. Then the electric 
blasting caps are connected up 
and fired in the usual manner, 
The use of an electric blasting 
cap at each hole is cheaper 
and surer than using a surface 
cordeau connection. The sur- 
face line does no work other 
than carry detonation. 

Method of Making Surface Connection 

The end of cordeau extending from the hole is split in half for 
about 3 inches in length and separated. A special tool called a 
ripper or slitter is used for this. A main or trunk line is laid 
along the top of holes on the surface so that the main line lies in 
the crotch formed by the split ends. These ends are twisted 
tightly around the main line, one to the right, the other to the 
left. A blasting cap or electric blasting cap is connected to the 
end of the main line and fired, detonating the whole blast. As 
many as 76 holes 86 feet deep have been fired with one blasting 
cap. Great care should be used to see that connections are 
tight and that the angle between the main line and branch line 
is a right angle. The explosive in the tube will not stand water 
and, in rainy weather, extreme care is necessary if surface connec- 
tions are used. 



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B L A S T I N G 

BRANCH COR- 

_ EAU SPLIT 

R INSERTING 




ACCESSORIES 

The load of dynamite in 
well drill holes may be 
broken as many times as 
desired and still require 
only one line of cordeau. 

the cordeau is broken while loading the 
explosives, no harm is done, but if it is 
broken while tamping, some dynamite 
should be loaded at that point and the tamp- 
ing continued. The dynamite so loaded will 
assure the continuation of the detonation 
with no fear of a misfire. 



JOINT CORRECTLY MADE^ 



METHOD OF WIRING FOR A BLAST FIRED WITH CORDEAU. USING AN 

ELECTRIC BLASTING CAP OVER EACH KORIi [(OLE AND NO TRUNK 
LINE !)!■■ CORDEAU 



CONNECTING CORDEAU-. 
.-UNION ft ELECTRIC 3LA5T/NG CAP *~ 



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BLASTING ACCESSORIES 

Elementary Electrical Principles Applicable to 
Detonation of Explosives 

1. In Fig. 1 is shown an ordinary dry cell battery, with its 
two binding posts or connectors (A-B). These are called, respec- 
tively, the positive and negative poles. 

If the poles are connected with a piece of wire (C) an electric 
current will flow through it, in the direction indicated by the 
arrows, and will continue to flow until the chemicals are exhausted. 

2. Such a wire affording a path for the current 
from the positive to the negative pole of a battery 
is called a circuit. The current flows only when the 
circuit is complete, and a single break in the con- 
tinuity of the wire stops the flow of current through- j 
out the entire circuit. 

The wire comprising the circuit can be much 
longer than shown in Fig 1. — even many miles in 
length — and still the current will follow it through- 
out its entire length, as long as some shorter or 
easier path between the two poles is not offered. If 
the wire is covered with some insulating material 
like silk, rubber or cotton, so as to prevent the cur- 
rent from escaping from it and following some 
shorter or easier course, then the wire may be 
wound many times around other objects, or make 
any number of bends and twists, and still the cur- 
rent will follow it from one pole of the battery to 
the other, with almost as much ease as it did the 
short piece of wire in Fig. 1. 

3. Now, how do we know that a current is flowing through 
the wire in the manner described? We know it by its effects, and 
a few of these effects, which are of great importance in under- 
standing blasting by electricity, will answer for the present con- 
sideration. 

a. First, if part of the ordinary thick copper wire used in Fig. 1 
be replaced by a very fine piece of wire (G, Fig. 2), the fine wire 
being preferably of iron, platinum or German silver, then the 
difficulty which the current has in passing through this small 
piece of wire, or, as electricians say, "overcoming its resistance", 
will transform part of the current into heat. The fine wire will 
become red hot, and even melt if the current is strong. This is 
the principle made use of in tiring electric blasting caps. Another 
familiar application is the incandescent electric light, where a 
fine carbon or tungsten wire is forced to carry a large amount of 
current, and becomes so intensely white hot (incandescent) that it 
gives out light. 

76 



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BLASTING ACCESSORIES 

b. Second, if wire insulated with cotton or 
silk* be wound many times around a bar of ordi- 
nary soft iron (Fig. 3), the ends of the wire 
being connected with a battery so that the 
current will flow through it, the iron bar will 
become powerfully magnetic. As soon as the 
circuit is interrupted! at any point, whether 
by removing one or both wires from the battery, 
or breaking or cutting the wire anywhere 
throughout its length, nearly all the magnetismj 
immediately departs from the iron. As soon as 
the circuit is closed, the magnetism returns, even 
though the opening and closing of the circuit is 
performed many times a second and the point of 
interruption is in a far distant part of the circuit. 
If another piece of iron 
for the magnet to at- 
fig. i tract is balanced by a 

spring over the magnet, 

every time the circuit is closed it will be 

drawn toward the magnet, and when the 

circuit is opened the spring will draw it 

away. Such a piece of iron provided f< 

magnet to act upon is called an armature 

telegraph sounder (Fig. 4) works on this 

ciple, the armature in its up and down move 

causing a lever to strike resonant metal 

which give out the familiar clicks, by the 

of which the operator reads the message. 

other electrical instruments also work oi 

same principle. 

c. Third, that an electric current is fl 

through the wire (Fig. 1) can be show- _„ 

crossing part of the wire over a compass as F,G ' 3 



■Non-conductors are those substances which do not c 
difficulty. Strictly speaking, there are no perfect non-co 


rry the electn 
ors are those v 
nductors. and 


but the terms are in common use and are convenient and 

rubber, sulphur, silk, cotton, paraffin, tar, resinous mater; 
of poor conductors, but its conductivity 1b greatly Increa 
likely to be derived from rocks in drilling, are dissolved 


inolijectional 
silver heads th 
ng the best no 
da, oils. etc. W 
sed when vari 


d,tS"'T5;5.biSS'!'ilK'S SSSK s? 


ed to by electn 
as "closing" t 


JSoft iron readily loses nearly all its magnetism as soon 
iron the more readily it becomes demagnetized, although 

depends a permanent magnet. The magnetism left in a 


electromagne 



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BLASTING ACCESSORIES 

in Fig. 5. Ordinarily, of 
course, the needle of the com- 
pass will point north and 
south, and the wire above it 
should run in the same direc- 
tion. But as soon as the con- 
nection with the battery is es- 
1C ' 4 tablished the needle will be 

deflected, so that it will stand at right angles to the wire, or, in 
other words, point east and west. If the end of the wire that is 
connected with the positive pole of the battery be transferred 
to the negative pole, and vice versa (that is, if the "poles be 
changed") the needle will reverse its direction, so that the end 
which pointed east before will now point west. 

4. The needle will also reverse its direction if the wire C, 
Fig. 5, be moved from its po : *" : — 

above the needle to one below 
shown by the dotted line. In 
words, the direction of the 
electric current affects the 
direction in which the mag- 
netic needle is deflected, / 
deflecting it one way when I 
passing above the needle V 
and in the opposite way 
when passing below it. Tl 
very greatly intensify the acti 
the magnetic needle, by putt 
wire about the compass, as s 
such an arrangement, all the 
the needle are carrying the ci 

and all those below in the opposite direction. They fig. i 
all, therefore, tend to deflect the needle in the same 
manner, and the effect is very greatly magnified ; so much so, that 
an instrument constructed on this principle indicates the pass- 
age of currents that are too feeble to be detected by any 
other means. Such an instrument is called a galvanometer. 

5. Practical Magnets.— The electromagnet is much more 
powderful when, instead of the wires being wound on a straight 
bar;as in Fig. 3, the bar is bent U shape, as shown in A and B, Fig. 

7, for in this position both 
ends can be made to act at 
once upon the same piece of 
iron, and they can attract it 
with double, or more than 
double, force. It is also found 



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BLASTING ACCESSORIES 

that the wire in the middle of the electromagnet doas not have as 
much of an effect as that near the ends, and for this reason the 
wire is not generally wound on the middle part, but only on the 
ends, as shown in B, Fig. 7. Again, it is ordinarily advantageous, 
from the manufacturing standpoint, to make the iron core of a 
magnet in sections, afterwards fastening them together, as shown 
in C, Fig. 7. The sections H-I can then be wound with the 
wire, just as thread is wound on a spool, securing great efficiency 
as well as ease in manufacture (D, Fig. 7). 

Such electromagnets, when of large size and actuated by 
powerful currents, are of tremendous power, and will lift masses 
of iron weighing tons. 

6. If a piece of soft iron, i. e., an armature (paragraph 3-b, 
page 77), be placed between the poles of a conveniently shaped 



magnet, as shown in Fig. 8, the piece of soft iron is also caused to 
become magnetic. North polarity is induced in the end near, 
or in contact with, the south pole, and vice versa.. If the position 
of the armature is reversed, so that the end A is nearest the 
south, and B nearest the north pole of the magnet, then the 
armature reverses its polarity, so as always 
to present its south end to the north 
end of the controlling ("field") magnet. 
This it does, even though the reversal of 
ends is very rapid, such as would result 
from fixing a shaft into the armature at 
J, and rotating it rapidly in the direction 
shown by the arrows. 

We have seen (paragraph 3-b, page 77) 
that passing an electric current through 
wire wound upon a soft iron bar is capable 
of causing it to become magnetic. The reverse of this proposition, 
namely, the induction of an electric current in the wire about an 
iron bar by causing the bar to become magnetic, is also true with 
certain limitations. Take such a bar wound with wire (A, Fig. 
9) and connect the ends of the wire with a galvanometer (the 
construction of which is explained in paragraph 4, page 78), 
bo that we will know whenever a current passes. Now cause 
7» 



Q 



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BLASTING ACCESSORIES 

the end of the bar to approach the live electromagnet B, Fig. 9. 
All the time it is approaching B, the galvanometer shows that 
an electric current is passing. When the movement is stopped, 
the current stops. 

If the movement be reversed, that is, if the wire-wound bar 
be moved away from the magnet, the galvanometer will again 
show that a current is passing, but in the opposite direction. 




The reason the current is set up (induced) in the wire around 
thejiron bar is that the iron bar is caused to become magnetic 
as it approaches the live magnet (paragraph 6, page 79), and 
loses this induced magnetism as it is withdrawn ; and there is a 
natural law that any change in the magnetic condition of an iron 
core will induce an electric current in wire around it. 

It may be argued that the result is not an electric current, 
but a series of electric pulsations. That is perfectly true ; but if 
the pulsations are sufficiently frequent, through rapid rotation of 
the armature shaft, they produce similar enough effects to the 
steady flow of a battery current to be available for most purposes. 

But the currents induced in the armature do more than pul- 
sate. If the ends of the armature wire are connected with a gal- 



vanometer, and the armature slowly revolved so that the move- 
ments of the needle can be watched, the needle will be found to 
swing first to the east, then to the west, then east, then west again, 
changing direction with each half revolution of the armature. If 
the end of the galvanometer needle should be equipped with a 
pen, so that it could make a mark on a paper tape moved steadily 
beneath it by clockwork, the tracing that would be obtained by 
this experiment would look like Fig. 10. 



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BLASTING ACCESSORIES 

In this illustration, Fig. 10, the straight line A B is the mark 
the pen would make if the paper were moved forward with the 
needle at rest and pointing to zero, or north. The wavy line 
C D is the mark made by the needle when such a current, con- 
tinually reversing its direction, is sent through the apparatus. 
Such a current is called an alternating current. 

But it is evident from what has already been said (paragraph 
4, page 78) that such an alternating current would not do to 
energize the field magnet. In order to maintain the constant 
polarity of the field magnet, the current supplying it with energy 
must be in one direction, like the battery current. This is called 
a direct current. The alternating current induced in the armature 
is, therefore, rectified or changed into a direct current by means 
of the commutator (Fig. 11). 



The commutator in the blasting machine consists of a cylinder 
of hard fiber or rubber, covered with copper, and mounted on 
the same shaft which drives the armature. The copper is cut 
lengthwise into two sections (A and B, Fig. 11). These are 
firmly attached to the surface of the hard fiber very close together, 
but not touching; that is, they are insulated from each other by 
the fiber which carries them. One end of the armature wire is 
connected with section A, the other with section B. 

The current is taken off of the commutator for use by copper 
brushes, C and D (Fig. 11). Now, as the commutator revolves 
with the shaft, while the brushes remain stationary, the section 
A is in contact with brush C for half a revolution, then with 
brush D for the other half. The same thing happens to 
section B. Therefore, the effect of the commutator is to 
change the alternating armature current into a direct current, 
and the tracing which the recording galvanometer will make on 
the tape, when it receives the current from the dynamo equipped 
with the commutator, is shown in Fig. 12. 

The alternating current would fire electric blasting caps as well 
as the direct current; but if it were not converted into a direct 
current as it is, we would either have to energize the field magnet 
with a battery or use a permanent magnet. With the present 
arrangement, we simply lead the rectified current from the arma- 
ture through the wire on the field magnet, which is thus energized 



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LASTING ACCESSORIES 



by the current from its own armature. At the start, the very 
slight residual magnetism which is retained by the field magnet 
(see noteft. paragraph 3-b, page 77) is sufficient to set up a feeble 
current in the armature. This in turn makes the field magnet 
stronger, and the stronger field magnet develops a stronger cur- 
rent in the armature. Thus the machine "builds up," as it is 
called, until after a few revolutions it is working at its full power. 
You can notice this when you push down the rack bar of a blast- 
ing machine. The first part of the stroke is easy, but after the 
armature has made a few revolutions it pushes quite hard, be- 
cause the magnet has become strong and putts back on the 
armature, tending to resist our efforts to turn it, 

The dynamo just described, which is used in most American 
blasting machines, is one of the simplest and earliest forms of 
dynamo. Those used for generating powerful currents for elec- 
tric lighting and power are more complicated, and more efficient 
electrically than those made on this simple design; that is, if the 
blasting machine dynamo were constructed on modern principles 
it would take less power for the same output of current or give 
greater output with the same amount of power, whichever way 
one chooses to look at it. But, for the purposes to which a blast- 
ing machine is put, considerations of simplicity outweigh this kind 
of efficiency. Blasters would rather exert a little more muscle in 
operating the blasting machine than pay for the increased cost 
of repairs to a more modern dynamo, not to mention the increased 
initial cost. Indeed, it is doubtful if a more satisfactory blasting 
machine could be reasonably asked for than the ordinary push- 
down blasting machine just as it is now made. Certainly no 
other piece of electrical machinery would stand the misuse to 
which many of these blasting machines are subjected in practice, 
and still continue to do good work, day after day and year after 
year, as many of them do in spite of it all. 

Let us now dissect an ordinary blasting machine, as a review, 
and see how these electrical principles apply. Fig. 13 shows a 
two-post blasting machine. Note the field magnets 8 and 9 
with their winding of coarse wire. In the figure the armature 16 
can be seen with its winding of finer wire. 

Note the brushes 20, bearing on the commutator just as 
already described, and see where the ends of the armature wire 
are soldered, each to its respective commutator section. On the 
other side is the rack and pinion ratchet movement, by which the 
downward thrust of the rack bar I imparts rotary movement to 



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BLASTING ACCESSORIES 

the armature. This is so simple that anyone can see at a glance 
how it works, and it need not be dealt with here. 

There is one part of the blasting machine, simple, but of great 
importance, which has not yet been taken up, and that is the 
"shunt," sometimes called the "circuit breaker." This is the brass 
contrivance 4 placed in the bottom of the box. It is really 
nothing but a brass spring which makes contact with the bridge 
5, when in its normal position, the parts which come in contact 
being covered with platinum, so that they will remain bright and 
make a good electrical connection. 

The function of this shunt is as follows: The spring 4, called 
the contact spring, is connected by means of a piece of heavy 
copper wire to one of the binding posts, 26, representing one 
pole of the dynamo; the bridge is con- 
nected with the other binding post, 
representing the other pole of the 
dynamo. When the contact spring 
is up in contact with the bridge a 
short, easy circuit, called a shunt 
circuit, of practically no resistance, is 
offered for the electric current to pass 
from one pole to the other — in the 
language of the electrician, the dyn- 
amo is "short circuited". While the 
rack bar is being pushed down, the 
blasting machine is building up the 
current generated passing across the 
shunt, so that by the time the rack bar 
is near the bottom of the stroke the 
dynamo is working at its maximum. 
When the rack bar strikes the contact 
spring, however, separating it from the bridge, the short circuit is 
broken, and the current of the dynamo has now no other way to 
pass from one pole to the other except by flowing out through the 
electric blasting cap circuit, and it does this just at the instant 
when it is at its maximum strength. The fine bridge wire in each 
blasting cap heats up instantly, causing all the caps to explode 
at the same time. 

Were it not for the shunt, operating as just described, current 
from the dynamo would begin to flow through the electric blasting 
caps as soon as one started to push down the rack bar. It would 
be a very weak current at first, gradually increasing with the 
building up of the blasting machine. Such a current is not well 
adapted to fire a number of electric blasting caps simultaneously, 
because it is impossible to make all of exactly the same degree of 
sensitiveness, and with the gradually increasing current, the more 
sensitive electric blasting caps would fire first, breaking the circuit 




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BLASTING ACCESSORIES 

and causing the less sensitive ones to miss. By employing the 
shunt, on the other hand, no current is sent out from the blasting 
machine until there is ample power to fire even the least sensitive. 

Effective Use of Electric Blasting Apparatus 

Almost anyone can use electric blasting accessories and obtain 
good results, merely by following general instructions. However, 
the knowledge of the principles underlying their action, which will 
have been gained by reading the previous chapter, will be a great 
aid in obtaining their highest possible efficiency. Again, when 
the man who understands the principles encounters difficulties, he 
knows how to overcome them, while the man who does not under- 
stand has to be helped out of his troubles. 

Care of Blasting Machine 

One who knows the internal construction of the blasting 
machine, and has learned from examination and study what a 
nice piece of mechanism it really is, will generally take good care 
of it. Keeping it, when not in use, in a clean, dry place is the 
first thing you can do to help the blasting machine help you. 
Down in a wet tunnel or mine is not a good place to store such 
an instrument, and if it must be used in such places, as is often 
the case, and it cannot be taken to the surface between times 
(which is sometimes the case), a water-tight closet or box should 
be built for it, in as good a location as can be found. Remember 
that the case is only wood, and, if saturated with water, may 
swell and put the internal parts out of adjustment. Occasionally 
rubbing a little oil — preferably thick cylinder oil — into the grain 
of the wood will help it to resist the water. The best way to 
apply the oil is by rubbing the box with a greasy rag. 

When you use the blasting machine, try to find a clean, level 
place to stand it on, such as a dry plank, so that the bottom will 
not be all wet when you put it away after using. 

, After the principles of its operation are thoroughly understood, 
the efficiency of the blasting machine may be kept up to the maxi- 
mum by occasional inspection and care of the internal parts, 
although they are so constructed as to seldom require much care. 

The first thing to be considered in caring for the dynamo and 
working parts is occasional oiling. Much judgment should be 
used here, for too much oil is worse than none at all. The only 
parts that need oil are the bearings of the armature shaft and of 
the armature pinion'. The other iron parts that can be reached, 
particularly the faces of the armature (not the wire), should 
be wiped off with a greasy rag to prevent them from rusting. No 
oil should be used on, or allowed to come in contact with, the brushes 
and commutator, nor with the contact spring and its contact points. 



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BLASTING ACCESSORIES 

For this reason, the amount of oil used in any part of the blasting 
machine should be small; if too much is used, the oil will after- 
wards flow over into places where it is not wanted. This is 
especially the case when the rack bar is oiled. Too much oil 
here will inevitably flow down upon the contact spring and 
its contact points, and cause a poor electrical connection with 
the bridge. In fact, a poor electrical connection at this point is one 
of the most common causes of the poor work and erratic behavior 
of the blasting machine. Wiping off the rack bar and guide rod 
with a greasy rag will give them all the lubrication they require. 

The friction incident to ordinary usage will generally be suffi- 
cient to keep the surfaces bright where the brushes bear upon the 
commutator, unless some misguided person has oiled them. In 
that case, the oil should be removed as well as possible by thor- 
ough cleaning with a rag saturated with gasoline. If the brushes 
seem to be too rapidly wearing into the commutator, so that they 
absolutely demand some kind of lubricant, use a little graphite 
taken from a soft lead pencil. After removing the oil by the use of 
gasoline, be sure that all the gasoline and its vapor are out of the 
box before closing it up; if confined, the vapor may afterwards 
ignite and blow the box apart. 

All contact points on the contact spring, bridge, and else- 
where may be cleaned occasionally with fine sandpaper. How- 
ever, sandpaper should be used in or about a blasting machine 
only with the greatest care. Dust or fine particles from the 
sandpaper must not be allowed to get into the working parts of 
the machine, as they will cause these parts to wear out rapidly. 
Care must also be taken, especially when cleaning the platinum 
contact points, not to rub too vigorously. A gentle rubbing is 
sufficient to remove any dirt or oxide and brighten the parts, 
whereas a few vigorous rubbings will grind off the platinum 
points themselves. If the platinum is ground away so that only 
brass remains, the working of the machine will be impaired, for 
the brass quickly becomes oxidized by the hot flash given off when 
the circuit is broken, and thereafter fails to make a good contact, 

Making Joints 

The joints connecting the various electric blasting caps, lead- 
ing wires and connecting wires that are to comprise the circuit 
often do not receive as much attention as they should. It is true 
that mere contact between perfectly clean wires is sufficient to 
permit the passage of the current, but it is almost impossible to 
get them perfectly clean, and the joint should, therefore, be made 
in such a manner as to press together a considerable amount of 
the wire, after it has been cleaned as thoroughly as possible. 
This preliminary cleaning or scraping should never be neglected. 
There is sure to be tar or grease present from the waterproofing 



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BLASTING ACCESSORIES 

materia] used, as well as oxides, dirt and some kind of foreign 
material that has adhered to the wire. 

There are many methods of making joints, some of them good 
and some bad. The one generally recommended is made as 
shown in the following illustration : 




Another good way, if one has pliers to finish up the joint, is 
that shown in the lower cut. This is made in the same way as 
the joint in the previous figure, except that the ends, which are 
left long for that purpose, are twisted together. 

It is much easier to connect together wires of the same size 
than wires of different sizes, such as leading and electric blasting 
cap wires. For this purpose, a joint like that shown on page 50 
is good— the spring of the thick wire keeping up a tension on the 
small wire, and causing it to make a good contact. It is difficult 
to make a nice joint under such circumstances, but it can be 
made good electrically if the wires are first thoroughly cleaned. 

Joints in the leading wire, when they must be made, should be 
made with special care. Those in the connecting and electric 
blasting cap wires, as a rule, have to do service only for a few 
minutes or hours; but those in the leading wire will be there while 
the leading wire lasts, and if poorly made will give trouble long 
after their location is forgotten. The above illustrations show 
how such joints should be made. The method is just the same 
as that recommended for the electric blasting cap wires, except 
that these joints should be about 2 or 3 inches in length. It pays 
to have joints in the leading wire soldered. Some of the most 
peculiar and erratic troubles are due to defective joints in the 
leading wire, which worked satisfactorily for a number of shots, 
but afterwards became bad through corrosion having formed 
between the contact surfaces. The electrical condition of such 
a joint is liable to change on the slightest movement of the wire, 
to be good one minute and bad the next, and for that reason to 
cause a trouble difficult to locate. 



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BLASTING ACCESSORIES 

Of course, wherever a joint has been made, the wire will be 
bare of insulation, and the question is often asked whether, in 
such cases, it is always necessary to use insulating tape for 
covering the bare places. Where these joints are in the leading 
wire, and especially where they are in electric blasting cap or 
connecting wire which is to be inside of the bore hole and covered 
with tamping, they should be taped. If the joints are not to 
go underground, it is not absolutely necessary to tape them; 
it will be sufficient if they are elevated and kept off the ground, 
or from touching anything, by placing blocks of wood under 
the wire near the joint. Joints in the leading wire can be treated 
in this way also, thus avoiding the necessity of taping them; 
but it is a nuisance to have to go all over the line blocking up 
bare places before a blast, when the whole trouble could be 
avoided by a few turns of insulating tape. In fact, a well made, 
soldered and taped joint puts the leading wire in almost as good 
condition as when new, while a few questionable joints are sure 
at some time to be a source of annoyance, delay and danger. 

It is best not to have any more joints in the circuit than are 
absolutely necessary. Joints are especially objectionable when 
they have to be lowered into the bore hole because the electric 
blasting cap wires are too short. These wires should be long 
enough to prevent the necessity of making this kind of joints. It 
is even better to have them long enough to connect directly with 
the wire of the electric blasting cap in the adjoining bore hole, 
thus avoiding the use of connecting wire as well as saving time. 
When connecting wire ts required, old electric blasting cap wire that 
is full of joints and bruises from having already been through a 
blast should not be used. Use new connecting wire. The use of 
old, damaged electric blasting cap or connecting wire is the worst 
kind of false economy. No experienced contractor needs to be 
told how expensive it is to have a long period of delay after the 
men have been ordered away from the work, while the blaster 
pokes around, looking for the "reason why the shot did notjjo," 
all men, horses and machinery idle meanwhile. 

Preparing Primers 

Preparing the primer is really one of the most important steps 
in all blasting operations. And yet, how frequently we find this 
work entrusted to one of the least skilled among the workmen. 
It ought to be done in the safest suitable place that can be found, 
and it should also be done in the manner which is calculated to 
secure the best results. Yet both of these considerations are fre- 
quently violated, and the priming is done in the thawing house or 
magazine where an accidental explosion would be certain to cause 
widespread disaster, and is also done in a manner just the oppo- 
site to that recommended by the manufacturers of explosives and 



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BLASTING ACCESSORIES 

blasting accessories. These methods have been given in detail 
in other parts of this book. 

In spite of the recommendations of the manufacturers, how- 
ever, it is very seldom one finds a blaster making primers in the 
right way, the reason generally given being that "it is too much 
trouble to hunt up strings and tie them". Of all operations where 
results justify a little extra trouble, none can exceed in impor- 
tance the making of the primer, for upon this depends the success 
of the entire blast. Of course, it takes a little longer to make 
primers in the proper way than it does by the half-hitch method, 
but the extra time is well spent, and it should be borne in mind 
that it is the time of one man, while the time spent in "hunting 
trouble" is the combined time of all the men, horses and machinery. 
There never yet was a cheap misfire. 

The primer especially must be well thawed, and in the best possible 
condition. If the bore holes are wet, it is well to seal up the place 
where the detonator has been inserted in the cartridge by means 
of soap, tar or some other waterproofing material, since, if the 
explosive immediately surrounding the detonator is impaired in 
any way, it is likely to cause a failure or inferior work of the entire 
blast. Firing Shots Promptly 

Once the loading has commenced, a blast should be loaded and 
fired as quickly as possible. Many things may happen to detract 
from the efficiency of a charge after it is loaded, and the chances 
increase with every minute that elapses between loading and 
firing. The dynamite may freeze if the rock or ground is cold 
enough. Water may work its way into the explosive charge or into 
the electric blasting caps. The insulation on the wires may be 
affected by moisture, so that the leakage of current will cause one 
or more charges to miss. 

Operating the Blasting Machine 

The blasting machine should always be operated with as much 
force as the operator can exert. Try especially to finish the last 
part of the stroke with your full power, for when the rack bar 
nears the end of the stroke it will push quite hard, tending to 
check the movement, and yet the end of the stroke is the most 
important of all. It takes a man with considerable strength and 
with some skill to get the full force out of a large blasting machine. 

It is, of course, obvious that no more current is required to 
fire strong electric blasting caps than weak ones. Those with 
very long wires, however, do require more current, for the small 
copper wire which is used has some resistance. An electric blast- 
ing cap with 26-foot wires would take about twice as strong a 
current to fire it as it would if the current could be delivered close 
to the electric blasting cap instead of having to go through the 
2 6- foot wires. 



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BLASTING ACCESSORIES 

Testing Blasting Machines and Electric 
Blasting Caps to Avoid Misfire 

Many careful blasters have long wished for some means to 
guard against misfires by which the blasting machine and the 
individual electric blasting caps could be tested, before attempt- 
ing to use them. If they could always be used just as they come 
from the factory, without being subjected to the unfavorable con- 
ditions they so often meet with in transportation and storage, it 
is probable that there would be little need for testing because 
every manufacturer carefully tests his goods before sending them 
out. The Du Pont Company tests its detonators twice. Electric 
blasting caps are liable to damage during transportation and 
storage, and particularly so if they are stored in a damp place. 

The Du Pont Rheostat should be used in testing blasting 
machines. For testing electric blasting caps and the blasting 
circuit, the Du Pont Galvanometer is recommended. 

A test with almost any kind of testing instrument would be 
sufficient to reveal the most common defect, the presence of a 
broken bridge in an electric blasting cap. All instruments, 
however, will not indicate those electric blasting caps which are 
defective through a short circuit, such as those in which the 
electric blasting cap wires are not insulated from each other 
within the electric blasting cap, or have accidentally come into 
contact after having been manufactured. In such cases, the 
electric blasting caps would fail to fire, of course, because the 
current would follow the short circuit and not go through the 
bridge. To identify electric blasting caps defective from this 
cause, it is necessary to have some form of instrument which 
will show fairly accurately the electrical resistance. 

When testing electric blasting caps, they should always be 
placed in such a position that if one of them should happen to 
explode accidentally no one will be injured. Placing them around 
the corner of a stone wall or behind a stump or stone is an easy 
and safe way, or, if there are but a few of them, they can be buried 
under a foot of dry sand. If there are many, so that the total 
amount of fulminate is considerable, the particles of sand them- 
selves would become projectiles capable of injuring anyone near by. 

Of course, there are occasions, as for instance, when there has 
been a misfire and it is necessary to locate the trouble, when some 
risk must be taken, even to making use of the galvanometer in 
testing electric blasting caps that are loaded in bore holes with 
explosives, and often in locations where the firing of the charge 
during the test would be disastrous to the tester. But under 
such conditions, the very remote danger of the test replaces 
the much greater danger which always exists whenever a blast 
misfires and the blaster is hunting about for the reason, 



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BLASTING ACCESSORIES 

Under such circumstances, there is no doubt that a great saving 
in the total amount of risk results from locating the trouble 
with accuracy and celerity, even though there be a remote risk in 
the test itself. The current from a Du Pont Galvanometer has 
never been known to explode an electric blasting cap. The chances 
of firing an electric blasting cap while testing are thousands of 
times greater when an ordinary series magneto telephone bell or 
other unsuitable instrument is used. Several persons have been 
badly injured in this way because they not only made use of an 
improper testing instrument, but also neglected to place the 
electric blasting cap in a safe location. It is remarkable what 
extensive damage the flying particles of copper from one of these 
electric blasting caps are capable of doing. 

The current from a magneto bell is too weak to fire an electric 
blasting cap by heating its bridge, but it is of sufficient intensity 
to jump across small gaps, such as would result if an electric 
blasting cap had a broken bridge, and the broken ends were very 
close to each other. When the current jumps across such a gap, 
a spark is produced which is often sufficient to ignite the explosive 
mixture. Another way in which an electric blasting cap might 
become sensitive to the current from a magneto bell is by the for- 
mation of corrosion between the ends of a break, such as where, 
through the entrance of moisture, the copper wire had corroded 
off the bridge at one of the soldered joints. Should the electric 
blasting cap subsequently dry out, it may show a resistance 
several hundred times greater than normal, and would be very 
likely to fire from the current from a magneto bell, while there 
would be very little likelihood of its firing from the weak cur- 
rent from a suitable testing battery like that in the Du Pont 
Galvanometer. 

What lulls the suspicion of a blaster who tests with a magneto 
(and the matter is mentioned here because there are many who 
do) is the fact that he is often able to test a great many electric 
blasting caps with it before one of them explodes in the testing 
process. But some day one that is defective in the manner above 
described is encountered — and then, too frequently, it means a 
maimed hand, blindness or worse. For this reason, the use of 
any kind of testing current, except that from a weak battery 
used in connection with a galvanometer, or Wheatstone bridge, 
is most earnestly condemned, and further, the electric blasting 
caps should be placed in some location where they will do no 
harm if one should explode. When the test of a loaded bore hole 
must be made, and it is impracticable to attach the leading wires 
and test from a safe distance, the test should be undertaken with 
the full recognition that it is a risk, even though a remote one 
when a suitable instrument is used, and no one but the tester him- 
self should be exposed to the risk. 
90 



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BLASTING ACCESSORIES 

General Precautions to be Observed with 
Regard to Explosives 

DON'T forget the nature of explosives, but remember that with 
proper care they can be handled with comparative safety. 

DON'T smoke while you are handling explosives, and DON'T 
handle explosives near an open light. 

DON'T shoot into explosives with a rifle or pistol, either in or out 
of a magazine. 

DON'T leave explosives in a field or any place where animals can 
get at them. Cattle like the taste of soda and saltpeter 
in explosives, but the other ingredients would probably 
make them sick or kill them. 

DON'T handle or store explosives in or near a residence. 

DON'T leave explosives in a wet or damp place. They should 
be kept in a suitable, dry place, under lock and key, and 
where children or irresponsible persons cannot get at 
them. 

DON'T explode a charge to chamber a bore hole and then imme- 
diately reload it, as the bore hole will be hot, and the 
second charge may explode prematurely. 

DON'T do tamping with iron or steel bars or tools. Use only a 
wooden tamping stick with no metal parts. 

DON'T force a primer into a bore hole. 

DON'T explode a charge before everyone is well beyond the 
danger zone and protected from flying debris. Protect 
your supply of explosives also from danger from this 
source. 

DON'T hurry in seeking an explanation for the failure of a 
charge to explode. 

DON'T drill, bore or pick out a charge which has failed to 
explode. Drill and charge another bore hole at least two 
feet from the missed one. 

DON'T use two kinds of explosives in the same bore hole, except 
where one is used as a primer to detonate the other, as 
where dynamite is used to detonate Du Pont Low Pow- 
der. The quicker explosive may open cracks in the rock 
and allow the slower to blow out through these cracks, 
doing little or no work. 

DON'T use blasting powder, permissible explosives or high 

explosives in the same bore hole in coal mines. 

91 



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BLASTING ACCESSORIES 

DON'T use frozen or chilled explosives. Dynamite, other than 

Red Cross, often freezes at a temperature between 

45° F. and 50° F. 
DON'T use any arrangement for thawing dynamite other than 

one of those recommended by the Du Pont Company. 
DON'T thaw dynamite on heated stoves, rocks, bricks or metal, 

or in an oven, and don't thaw dynamite in front of, near 

or over a steam boiler or fire of any kind. 
DON'T take dynamite into or near a blacksmith shop or near a 

forge on open work. 
DON'T put dynamite on shelves or anything else directly over 

steam or hot-water pipes or other heated metal surface. 
DON'T cut or break a dynamite cartridge while it is frozen, and 

don't rub a cartridge of dynamite in the hands to com- 
plete thawing. 
DON'T heat a thawing house with pipes containing steam under 

pressure. 
DON'T place a hot-water thawer over a fire, and never put 

dynamite into hot water or allow it to come in contact 

with steam. 
DON'T aliow thawed dynamite to remain exposed to low tem- 
perature, but use as soon as possible. 
DON'T allow priming (the placing of a blasting cap, or electric 

blasting cap in dynamite) to be done in a thawing house. 
DON'T prime a dynamite cartridge or charge or connect bore 

holes for electric firing during the immediate approach 

or progress of a thunderstorm. 
DON'T carry blasting caps or electric blasting caps in your 

pocket. 
DON'T tap or otherwise investigate a blasting cap or electric 

blasting cap. 
DON'T attempt to take blasting caps from the box by inserting 

a wire, nail or other sharp instrument. 
DON'T try to withdraw the wires from an electric blasting cap. 
DON'T fasten a blasting cap to the safety fuse with the teeth or 

by flattening it with a knife; use a cap crimper. 
DON'T keep electric blasting caps, blasting machines or blasting 

caps in a damp place. 
DON'T attempt to use electric blasting caps with the regular 

insulation in very wet work. For this purpose secure 

Du Pont Waterproof or Gutta-percha Covered Electric 

Blasting Caps. 

92 



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BLASTING ACCESSORIES 

DON'T worry along with old, broken leading wire or connecting 

wire. A new supply won't cost much and will pay for 

itself many times over. 
DON'T handle safety fuse carelessly in cold weather, for when 

cold it is stiff and breaks easily. 
DON'T store or transport blasting caps or electric blasting caps 

with high explosives. 
DON'T store safety fuse in a hot place, as this may dry it out 

so that uncoiling will break it. 
DON'T lace safety fuse through dynamite cartridges. This 

practice is frequently responsible for the burning of the 

charge. 
DON'T operate blasting machines half-heartedly. They are built 

to be operated with full force. They must be kept clean 

and dry. 
DON'T cut the safety fuse short to save time. It is a dangerous 

economy. 
DON'T expect a cheap article to give as good results as a high- 
grade one. 
DON'T expect explosives to do good work if you try to explode 

them with a detonator weaker than a No. 6 (red label). 
DON'T leave detonators exposed to the direct rays of the sun. 
DON'T leave detonators where the rays of the sun will strike 

them after passing through glass. 
DON'T have matches about you while handling explosives. 
DON'T store explosives so that the cartridges stand on end. 
DON'T open cases of explosives in a magazine. 
DON'T open cases of explosives with a nail puller, pick or chisel. 
DON'T prime both ends of a cartridge of explosive when making 

primers of half cartridges, with a blasting cap or electric 

blasting cap, before cutting it in two. Cut the cartridge 

in half and prime each piece separately. 
DON'T use a needle of iron or steel when firing by means of 

miners' squibs. Use one of copper or brass. 
DON'T keep blasting caps or electric blasting caps in the same 

box or container with other explosives in the field. Keep 

them separate. 
DON'T use electric blasting caps of different manufacture in the 

same blast. 



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BLASTING ACCESSORIES 
INDEX 

PAGE 

Advantages of Strong Detonators 8 

Bags, Tamping 70 

Blasting by Cap and Fuse .".... 51 

Blasting by Electricity 9 

Blasting Caps 2,51, 52 

Blasting Caps — Electric 10 

Blasting Machines 23, 27 

Blasting Machine Parts 29, 31, 34 

Blasting Mats 71 

Burning Speed of Fuse 55 

Cap Crimpers 59 

Cap Sealing Compound 60 

Capacities of Blasting Machines 27 

Care of Blasting Machines 34, 84 

Cordeau 72 

Cordeau Accessories 73 

Connecting Wire 21 

Delay Electric Blasting Caps 15 

Delay Electric Igniters . . 18 

Electric Blasting Caps 10 

Electric Squibs 19, 20 

Effective Use of Blasting Apparatus 84 

Elementary Principles of Electric Blasting 76, 84 

Equipment Required for Electrical Blasting 10 

Fuse 53, 54 

Fuse — Storage and Handling 58 

Galvanometer 35, 36 

Igniters— Delay Electric 18 

Leading Wire 22 

Leading Wire Reels 23 

Locating a Break 37 



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BLASTING ACCESSORIES 

1 N D EX — Con tinued 

PAGE 

Making Wire Connections 49, 50, 51, 85 

Method of Operating Galvanometer 37, 39 

Operating the Blasting Machine 24, 25, 27, 88 

Operating Galvanometer 37 

Packages of Electric Blasting Caps 17 

Packages of Blasting Caps 52 

Packages of Fuse 54, 56, 57 

Parallel Circuits 45 

Parallel Series Circuit 47 

Parts of Blasting Machines 29, 31, 34 

Photographic Squibs 21 

Pocket Blasting Machines 24 

Precautions 91 , 92, 93 

Priming Cartridges 61, 63, 64, 65, 66, 87 

Reels, Leading Wire 23 

Resistance Tables 39, 40 

Resistance of Blasting Circuit 41 

Rheostats 42 

Rheostat Resistance Table 44 

Safety Fuse 51,52 

Safety Firing Switch 49 

Special Leading Wire for Miners. 23 

Squibs— Electric 19, 20 

Squibs— Photographic 21 

Submarine Electric Blasting Caps 14 

Storage & Handling of Fuse 58 

Tamping Bags 70 

Testing Blasting Machines 89, 90 

Thawing Kettles 67 

Thawing Houses, Plans for 68-69 

Waterproof Electric Blasting Caps 13 

Wiring for Electric Blasts 45,46,47,48 

Wire Connections 49, 50, 51 

Wire — Connecting 21 

Wire — Leading 22 



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'SAFETY FIRST" RULES 

For Handling, Storing, De- 
livering and Shipping 
EXPLOSIVES 



THE Du Pont Company will furnish, 
upon request, a set of rules printed 
on cloth for posting in magazines. 
Provision is made for the signature of the 
official in charge of the mine or other 
work requiring explosives. 



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