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Issued August 5, 1°07, 
Bo WE PAnREMENT OF AGRICULTURE 
BUREAU OF SOILS—BULLETIN No. 46. 


MILTON WHITNEY, Chief. 


IN COOPERATION WITH THE VIRGINIA AGRICULTURAL EXPERIMENT STATION, 
ANDREW M. SOULE, Director. 


IMPROVEMENT OF 
VIRGINIA FIRE-CURED 
TOBACCO. 


Jaye 
GEORGE T. McNESS anp E. H. MATHEWSON, 
Of the Bureau of Soils, 
AND 


B. G. ANDERSON, 
Of the Virginia Agricultural Experiment Station. 


ees 


te 


rae 


Ar 
2 


WASHINGTON : 
GOVERNMENT PRINTING OFFICE. 
190%. 


LETTER OF TRANSMITTAL. 


U. 8S. DEPARTMENT OF AGRICULTURE, 
BUREAU OF SOILS, 
Washington, D. C., May 16, 1907. 

Str: I have the honor to transmit herewith the manuscript of a 
report covering demonstration work carried on in cooperation with the 
Virginia Agricultural Experiment Station in an effort to improve the 
methods used in growing tobacco in the dark fire-cured tobacco dis- 
tricts of Virginia. This work covers a period of three years, and the 
report, entitled Improvement of Virginia Fire-Cured Tobacco, by 
George T. McNess and E. H. Mathewson, of the Bureau of Soils, and 
B. G. Anderson, of the Virginia Agricultural Experiment Station, 
embodies results and suggestions of much practical benefit to the 
growers. 

In accordance with your suggestion, the report has been gone over 
carefully with Assistant Secretary Hays, who authorizes me to state 
that he concurs in my recommendation for its publication. 

Respectfully, 3 
Mitton WHITNEY, 
Chief of Bureau. 
Hon. JAMES WILSON, 
Secretary of Agriculture. 


COA EEREES. 


Parr I. GENERAL DIscussron. 


HEAL OORT GIG Met eer oe ee Se WE ane ees gare Wt dae Sie hk ae eee 
ltteers eet lee ears a, So np ee Pen Sie le © Oe a, VIS ere eee NS 


Parr II. Demonstration WorkK Ar APPOMATTOX. 


EL cEMesuil etn y CUNO! J 24: oe se yes es oe A Se ee 
Coshol production and receipts from sales: 224.6) 22 5 5 De oe 
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STSSUSOIC: CLEANS) (Gis Sy ES Se oath Se Mean Py ee ns AACA Mad a ee gE Ree A kok 


Part JIT. Merxops or CuLrTivaTING, CURING, AND HANDLING. 


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PLATES. 
Page 
Puate I. Dark fire-cured tobacco fertilized with Formula No. 1...--..---: 16 
II. Dark fire-cured tobacco fertilized with Formula No. 2.......---- 16 
III. Dark fire-cured tobacco fertilized with Formula No. 3...--..---- 24 
PV. Plowme under wheat and=subsoilime..2)- 2 =... 24 
V.. Method of -harvesting dark tobaccoss-9)- 2. ee ee 32 | 
Vil. Scattoldine and: hauling dark tobacco: -2- =e 32 | 
TEXT FIGURES. 
Fie. 1) Cultivator used in the Appomattox felds=s5"s5ss222522 see ol 


2..Curing barn for dark fire-cured tobaceos:s=2 252 225ces2 = se ta) | 


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| 


IMPROVEMENT OF VIRGINIA FIRE-CURED 
TOBACCO. 


PART I. GENERAL DISCUSSION. 
INTRODUCTION. 


Virginia may justly be called the parent of the tobacco industry in 
this country, for the culture of tobacco was the principal occupation 
of the early colonists. Tobacco was first grown by the settlers in the 
historic town of Jamestown, in James City County, and the first 
exportation was made in 1612 by John Rolfe. At that time all of the 
tobacco, except what was used by the colonists, was exported to 
Europe, principally to England, that being the only market; and as 
the price was uniform, whether for sale or for a circulating medium, 
it was necessary to institute an inspection to compel uniformity of 
grades. 

The original standard of the type was what is now termed the dark 
export type, and for a long series of years the laws regulating pro- 
duction, especially those passed by the colonial assembly of Virginia, 
requiring all of the product that failed to come up to the legal exactions 
as to quality and soundness to be destroyed, were rigidly executed. As 
the popuiation of the colony increased new lands were cleared and 
the culture of tobacco spread rapidly, the tobacco field in a great many 
instances taking precedence over other crops; so much so that the sub- 
sistence of the colonists was seriously threatened. Laws were passed 
by the colonial legislature of Virginia that every person planting 1 
acre of tobacco should also plant 2 acres of corn. Commercial fer- 
tilizers were not known at that time and, owing to the abundance of 
land, intensive farming was not practiced. The tobacco was planted 
on freshly cleared ground, and this soil, owing to its virgin fertility, 
always produced a tobacco of fine quality. Thus extensive areas in 
Virginia were early denuded of forest growth. 

The principal method of harvesting tobacco was to pull the leaves 
from the stalk as they ripened and to hang them on cords to be cured 
in the sun and air. In later years it became the custom to split the 
stalk and hang the plant astride a stick, as is now generally practiced, 
Although the early planters for the most part cured their tobacco in 


i 


8 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


the sun and air, it was found that the tobacco kept better when the 
curing was conducted with the addition of small fires. At first small 
smothered fires of bark and rotten wood were used, but from year to 
year the amount of fire.was increased until fires of sufficient heating 
capacity were built to dry the tobacco out in about three days. After 
the war of 1812 the demand for colored tobacco for export caused a 
change in the process of curing. After being cut and hung upon 
sticks the tobacco was either placed upon scaffolds in the sun to 
yellow and then housed, or it remained several days in the barn with- 
out fire until it had yellowed sufficiently to receive the heat without 
curing dark. A great many of the growers learned to cure a beautiful 
piebald, which commanded a high price in Richmond. Open wood 
fires constituted the only mode of curing by artificial heat until about 
the year 1828, when flues were first used in Virginia. 

There are five distinct qualities of tobacco produced in Virginia— 
dark shipping; red and colored shipping; sun and air cured fillers; 
bright yellow wrappers, smokers, and fillers; and mahogany flue-cured 
manufacturing. These are severally characterized by peculiarities of 
color, quality, body, and flavor, the result of soil influence modified 
by curing and management. 

It is of the dark shipping type raised south of the James River and 
east of the Blue Ridge that this publication treats. The dark shipping 
tobacco is generally grown on rich land and cured with open fires. 
England, Germany, France, Spain, Austria, and Italy take the bulk 
of this tobacco, although the high grades are used in this country for 
plug wrappers. Petersburg and Lynchburg are the most important 
markets for thistype. In the vicinity of Petersburg the soil is mostly 
gray in color, becoming more red and containing a larger percentage 
of clay as the Blue Ridge is approached. The gray soil in the eastern 
end of the ‘‘ dark belt” produces a coarser but thinner leaf than the 
red-clay lands and it is used to a considerable extent in domestic 
manufacture, but it is also used to supply a part of the varied export 
demands. ‘The tobacco grown on the heavier soils is darker in color 
finer in texture and fiber, and of better body. This is used for both 
domestic manufacture and export, and from this section of the dark 
belt the finest grades of black wrappers are obtained, besides which 
a considerable proportion of the crop is especially adapted for the 
Austrian market. 

Notwithstanding the great strides made in agricultural science during 
the past quarter of a century, the methods of cultivation, fertilization, 
and crop rotation now in use in the dark belt are essentially the same as 
they were a century ago. Why is it that other tobacco sections of the 
country have improved their methods of culture and fertilization, 
producing larger yields at less expense, even on soils less productive 
than the clay soils of the Piedmont region? This question has been 


CLIMATE. 9 


studied by the Bureau of Soils for the last three years, and it is 
believed from these investigations that there is an opportunity for the 
tobacco farmers of this district to make larger profits from their 
tobacco crops by using improved methods of culture and fertilization. 

During the year 1904 the Bureau of Soils began work in Appomattox 
County, which after the first year was conducted in cooperation with 
the Virginia Agricultural Experiment Station, arrangements being 
made with Prof. Andrew M. Soule, director of the station, whereby 
the investigations could be extended to the mutual advantage of both 
the Bureau of Soils and the State of Virginia. 


CLIMATE. 


In climate Appomattox County is typical of the Piedmont region of 
Virginia. The climate is favorable to the growing of wheat, corn, oats, 
tobacco, fruit, and vegetables and to the raising of stock. The normal 
precipitation is about 43 inches. The precipitation is uniformly dis- 
tributed throughout the year, but during the growing season crops 
sometimes suffer because of periods of drought. The altitude of the 
area is not quite sufficient for the best results in apple and peach grow- 
ing, on account of the late frosts in the spring. On the higher points 
end on the small elevations away from the streams the best results are 
obtained. The trouble with the lower elevations is that the cold air 
settles in them and frosts are more likely to do damage when the 
trees are in bloom. ‘There are no extensive areas in the county which 
are high enough to be above the ‘‘ frost line.” 

The following tables show the normal monthly and annual tempera- 
ture and precipitation at Lynchburg and Farmville, which are. the 
Weather Bureau stations nearest to the location of the tobacco fields, 
for the years 1904, 1905, and 1906, during which the experiments 
were conducted: 


Mean monthly and annual temperature for three years at Lynchburg and Farmville. 


1904. | 1905. | 1906. 

Month. i q ; ae | | Ene 
Lynch- : or Lynch- ; Sea Lynch- | y, Ta 
burg. Farmyille. burg. Farmyille. | burg. | Farmyille, 
Taint 2 es Dar GAM! tee. g | 32,2 35.2 | 42.0 | 10.0 
HIE) Oy (1 ch ee ee 33.0 31.0 | 30.1 29.9 | 38. 4 | 30. 4 
1S ap et ale ae 46.6 48.8 48.8 48.3 | 41.2 | 39. 4 
AX[Sia Sak Cee Ree ane ae 52.1 52.8 56.8 Bis) | 5850:))| st oper 
Ee Gee Gee aaa eS 65n2 65. 6 67.9 67.6 65. 2 65, 2 
Js Bie eee HET. 74.2 74.3 75.4 74.6 74.8 
SM ee retrnetc. Cratdis su) se widlac's « 75.5 78.0 76.2 79.0 | 75. ¢ 76.1 
LTE TES hs Cccciont Dae Gee Oe e ee 74.4 74.6 74, 2 74.7 | C100) ae an omen ae me 
Bentembens so. 2s-ct---sa10 63.9 67.0 GONO lee eee 72.5 | 71.9 
WGTOMET AN ees Pee mee: ie Oil ise eee cad BG Sil etree eee 55. 4 | 06. 4 
UN OWOUUD ERs oe oi we wise 8 ste 44.6 43.4 46 45.6 BGS fy il secee ee Be oe 
IDEGEMIerer ence Ses. n ccleae os 35.0 33.8 | 39.1 36.0 AQNOM oscee ono fare 
MGR CBS ero rnISe Soe ser STS eee = eee DOO IL: Pree eee DADE Soon tse eg 

2417—No. 46—07 Z 


10 IMPROVEMENT OF VIRGINIA - FIRE-CURED TOBACCO. 


Monthly and annual precipitation for three years at Lynchburg and Farmville. 


| 


1904. 1905. | 1906. 
Month. g | 

Lynch “s Lynch e | Lynch- é 
ios Farmville. burg Farmville. | burg. | Farmyille. 
JANUALY 252-20 ce eee iE Vk Boeeeer eas 3.11 2.44 | 4.08 2.57 
MebrTuary esas S25 eee acess 1.91 2. 80 2:47 1.70 | 1.14 . 85 
Var C hee ey ee Deal, 3.10 2.21 | 1.68 | AC OST ee me eee 
oA rile = Se ooh eee en a ee .97 1.20 2.33 | 2.34 | 2.47 | ibs: 
Vay ee es he ee ee Se 2.76 4.90 6.11 Sh (ike 3.18 2.86 
SAINI Bete oe kee eee ea es 5.49 4.24 AOD 2). 8a eee Solel hee ee 
Parkyee re Soe Ne ee ees 3.74 3.14 | 6. 86 1.75 | ACTOS rene oe oe 
ATID US eee ee ee ae] 2.70 6.21 2.15 | 4.84 10. 69 
Septembers-h2 24. s-c eee dA Talisc cscs ose peg 5 | Se ae Pe 2.34 . 90 
OCGLODEr Rho eee ee eee C4QINS eS ase 2 AG 0 ie ee Mcelty 7.98 
NOVEMDCL eek eet eee ee oes . 98 3. 83 .45 48 | 297 . 80 
December ewes eee ee 2.81 1. 60 G5328 esa se eee De Q2e| oeee ace nee 
WiGalr her ee ete 263i 1s 2-6 Seer ee 45500 Foose Gael 49.63" |Steoeee ee Se 


The data given in the above tables partly represent the conditions as 
regards the temperature and rainfall during the period the work was in 
progress. 

The following table shows the precipitation during the growing sea- 
son of 1904, 1905, and 1906 upon the fields at Appomattox. It will be 
noticed that during July and August of 1905 and 1906 the rainfall was 
excessive, so much so that it caused the tobacco to speck, which caused 
a deterioration in the quality of the leaf. 


Precipitation during growing season at Appomattox, Va. 


Month. | 1904. | 1905. | 1906. 
JNM Cae See ae ee ws Sete ee ee Oa a ee ee ec 2.48 2.20 4.98 
adie et SS ce Se ett See eS ee ee ee eee 3. 00 6.05 2.68 
PARAS US ie sere eee ae eee erase es Se eee ts aan beige e See Seeman eee ee 3.24 | 4.98 | 7.34 
Seplembenrsee- essere cr Soke oe tLe aa eee: Cone eee eee eee eee ener 3.30 | 2.86 22 
RO talWesee hoe ae i oe Sees aie Se Saloni Be eee ee eee 12.02 | 16.09 17.52 


The weather conditions during the season of 1904 were, perhaps, 
about the average. June and July were droughty, while during 
August and September enough rain fell to keep the crops in good 
growing condition. In the growing season of 1905 June was a dry 
month, and, while the rainfall of 6 inches during July was favorable 
for the growth of the tobacco, less rainfall in August would have 
been more desirable. The season, on the whole, was more favorable 
for plant growth than that of the preceding year. In August of 1906 
the climatic conditions were extremely unfavorable. A great number 
of cloudy days occurred during this month. This condition, together 
with the 7 inches of rain which fell during the month, caused consider- 
able damage to the growing tobacco throughout the county. 


SOILS—CECIL CLAY. i fe § 
SOILS. 


Appomattox, the county seat of Appomattox County, is located 23 
miles east of Lynchburg, on the Piedmont Plateau, in that geo- 
graphical division of the State known as Middle Virginia. As viewed 
from the near-by mountains to the northward, it has the general 
appearance of an eroded plain, but in traveling across the county its 
surface is seen to be greatly eroded, hilly, and cut by the channels of 
many streams. The county is drained on the north by the James 
River and on the south by tributaries of the Staunton River. The 
divide between these two rivers is a ridge crossing the county from 
Concord to Pamplin City. The greater portion of the county is under- 
lain by talcose and mica schists. The soil derived from the schists is 
principally the Cecil sandy loam, with occasional patches of Cecil clay, 
these two soils being the best adapted for the culture of heavy tobacco. 
Ninety-two per cent of the county is composed of these two soils. It 
is upon the Cecil clay soil that the cooperative experiments between 
the Bureau of Soils and the Virginia Experiment Station have been 
conducted. 

CECIL: CLAY. 


The surface soil of the Cecil clay is a red loam or clay loam ranging 
in depth from 4 to 8 inches. The subsoil is a stiff tenacious clay to a 
depth of 3 feet or more, with the clay content usually increasing in 
the lower depths. There is considerable quartz or hornblende gneiss 
strewn over the surface and mixed with the soil, but these rock frag- 
ments do not occur in sufficient quantities to interfere seriously with 
cultivation. The Cecil clay in the present area occurs principally upon 
the slopes adjoining the larger streams, but it is also found upon the 
divide. Owing to its location it is rolling and in places rather hilly 
and broken, and for these reasons possesses good natural drainage. 
Unless the soil is kept in a good condition for retaining moisture, by 
deep plowing and by incorporating with it an abundance of organic 
matter, it is apt to be droughty. The brownish red loamy phase of 
this soil, locally known as ‘‘ push land,” is the loamy surface material 
washed from the higher elevations and consequently is deeper and 
more loamy than the typical Cecil clay. 

This type of soil is regarded as the best for general farming and is 
especially adapted to the cultivation of heavy export tobacco, and to 
the production of an excellent quality of plug wrapper tobacco, which 
is used for domestic manufacture. The yields range from 500 to 1,000 
pounds to the acre, although in the cooperative experiments a yield of 
1,500 pounds to the acre has been obtained, under better methods of 
fertilization and cultivation. The average yield obtained by the farmer 
is about 700 pounds to the acre. Tobacco is followed by wheat with a 


12 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


yield of 12 bushels to the acre. Wheat is followed by clover, and 
when a good stand is obtained the latter crop is very beneficial to the 
soil. Owing to the compactness of the soil there should be grown 
more cover crops, such as rye and cowpeas, which when plowed under 
improve the physical condition of the soil. Lime is also beneficial to 
this type. 

The following table shows the texture of the soil and subsoil in the 
plats used in the present experiments: 


Mechanical analyses of Cecil clay. 


oO o) Yen) ‘S) a ie) lo 
= Sa Bae S % Ee Ss Ae 
Oe lie eae erase Pes) ho 2| = 
Bl Og hea: Sar eis Moga ewe 
Locality. | Description. a | Ba | asa) S| 28 | ee ioe ibes 
2 Seeley | cspso pear ssl = (5S eles 
Be eer Sl Vee oy [eee esl allan 
eae als |S 
Sra = O = Fy Sea 3) 
Peete | Meena el ee om) | IES Gal leaner Ze (Ges || Jes Gis | JEX Gi 
Appomattox, Va ...---| Red clay loam, 0 to 8 j..-..- Zrii eh Ol | ee 5ON OSGi (aco stlanlSaeom fee 2OnG 
inches. 
Ole Slee ne ee Red clay, 8 to 36 inches....|...... Be et Pee eee} 4 SD Syl SES 
Experiment Farm..... Red clay loam, 0 to 7 |.-... - SE Bes PAIGE PAN a) |) OO] Sb 7 
inches. 
DO-8 eres ast eee Red clay (subsoil)........-. [sScsac GH eS ot eels G29 ale Men Ae Bose 
| | | | 


PART II. DEMONSTRATION WORK AT APPOMATTOX. 


SEASON OF 1904. 


Owing to the deterioration in both quality and yield per acre of the 
heavy fire-cured tobacco, the Bureau of Soils decided that it was 
adyisable to extend its investigations to include this branch of the 
tobacco industry. The purpose was to determine by actual field work 
if it were possible, by introducing more intensive methods of culture, 
such as are used in some other tobacco districts, to improve the quality 
and yield of this type of tobacco, and to make its production more 
profitable. In the spring of 1904 a suitable location for conducting 
these experiments was decided upon, land on the farm of Mr. H. C. 
Babcock, 33 miles northeast of Appomattox being selected. Arrange- 
ments were made with Mr. Babcock for the use of 5 acres of Cecil 
clay land for a series of years, together with the necessary curing 
barns, tobacco sticks, and plant-bed land. 

In order to test the effect of variation in soil on the quality of 
tobacco, two fields were selected—one of 3 acres and the other of 2 
acres, the soil of the latter being a little more loamy and darker in 
color than that of the 3-acre field. Prior to this the 2-acre field had 
been cropped with tobacco and wheat in rotation for several years and 
it was in a state of low productiveness. The soil of the 3-acre field is 
locally known as ‘* mellow red land,” and is somewhat ‘‘ puffy,” though 
possessing medium to good depth and friability, and owing to the 


DEMONSTRATION WORK AT APPOMATTOX, 1904. iis 


system under which it had been farmed it was also producing small 
crops. The year preceding the experiment (1903) it had been planted 
in corn, and yielded, with the aid of a small amount of commercial 
fertilizer, between 10 and 15 bushels to the acre. Prior to that it had 
lain out as an old discarded field for a number of years, being used 
occasionally as a pasture. 

The experiment as planned was really complete on the 3-acre field. 
This field was divided into plats of 1 acre each, and the 2-acre field 
into similar plats. These latter were an exact duplication of two of 
the plats on the 3-acre field, except for the difference in soil. The 
odd plat on the 3-acre field was used as a check against the results 
obtained on the others. Taking into consideration the slight differ- 
ence in soil, this duplication of plats was also decided upon in order 
to lessen the chances of failure which might occur from unforeseen 
conditions of soil or season. Results proved that this caution was 
advisable. Both fields were planted to tobacco in 1904 and 1905, but 
only the 3-acre field was planted to tobacco in 1906, the 2-acre field 
being in wheat to determine the effect of the fertilizer applied to the 
tobacco upon the succeeding crops in the rotation. 

Both of the crops grown on the 2-acre field were abnormal and from 
the standpoint of the experiment of no real value. In 1904 great dif- 
ficulty was experienced in obtaining a stand of plants on this field, 
owing to the unexpected presence in the soil of innumerable individ- 
uals of a so-called ‘* wireworm” or root webworm (Crambus caligi- 
nosellus). In a day or two after setting out the tobacco several of 
these pests were found on each plant, riddling the stalk and eating out 
the pith, either destroying the plant at once or weakening it so it 
would eventually die. No remedy was found to kill the webworm, 
but it is believed that by keeping the soil cropped and not allowing 
the land to lie out and grow up in “‘stichneck,” this pest can be over- 
come. On June 29 this field had been completely reset for the fourth 
time, and as the season for the ravages of the webworm was then over 
a good stand of plants was at last obtained, which started off well and 
made excellent growth until the end of the season. As this crop was 
planted fully a month after the best time for planting to obtain normal 
growth, it was not considered of experimental value as an illustration 
of average results. 

In 1905 no trouble was experienced in ebtaining a good stand, but, 
owing to the position of the field, the exceptionally heavy rains of the 
season washed it badly. This, together with a long-continued season 
of warm rainy weather occurring at a time when the tobacco plants 
were in such a tender, succulent condition and so vulnerable to plant 
diseases that they began to speck, affected both the quality and yield 
to such an extent as to make the result of no value from the stand- 
point of an experiment. 


14 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


The crops grown upon the 3-acre field during 1904, 1905, and 1906, 
with no more than the usual seasonal vicissitudes, were quite normal, 
and the results are a demonstration of what it is reasonable to expect 
one year with another under circumstances such as obtained during 
these seasons. In discussing the results of the work it is to be under- 
stood that reference is made to the 3-acre field, except when otherwise 
stated. | 

The custom in most of the dark tobacco districts of Virginia, and 
particularly in the Appomattox locality, has been to apply to the 
tobacco crops about 400 pounds of a local fertilizer analyzing about 3 
per cent ammonia, 8 per cent phosphoric acid, and 3 per cent potash— 
as the farmer terms it, ‘*3-8-3 goods.” The total cost of producing an 
acre of tobacco, charging labor at the prevailing rate of 75 cents a day, 
has been about $50. The yield under average conditions has been 
about 800 pounds to the acre, and at the average price of 73 cents per 
pound would return to the farmer $60. Under these conditions the 
farmer received little more than enough to pay the cost of production, 
with no pay for the managing ability required, capital invested, or 
risk involved. 

The Bureau of Soils and the Virginia Experiment Station both 
believe that much better results are possible by the introduction of a 
more intensive system in methods of cultivation and fertilization. 
The results of the experiments which are recorded in this bulletin 
furnish strong proof that this belief is well founded. Owing to the 
rapidly changing economic conditions throughout the South, and 
especially owing to the increasing scarcity and advancing prices of 
labor, some such radical change in the conduct of the tobacco industry 
in Virginia seems imperative if tobacco is to retain its commanding 
position as a money crop in the dark districts of the State. 


FERTILIZATION. 


To secure practical results as soon as possible and to leave the 
testing of untried formulas to some future time, the fertilizers used 
in a comparative test with that in local use were such as had been 
proved to be suited to the production of tobacco in other work of the 
Bureau. 

On plat No. 1 of the 3-acre field 400 pounds of a standard 3-8-3 brand 
of fertilizer, such as is generally used by the farmers, were applied. 
On plat No. 2 and plat No 3 mixed formulas were applied, which gave 
to the acre very much larger quantities of the important ingredients 
and in proportions considerably changed from those in the brand of 
fertilizer used on plat No. 1. The cost of the* materials used in the 
home mixture was greater, but not when measured by the amounts of 
ammonia, phosphoric acid, and potash actually applied. This can be 


DEMONSTRATION WORK AT APPOMATTOX, 1904. 185) 


ascertained by figuring the cost per unit of these salts from the data 
given in the tables. The very large increase, both absolute and rela- 
tive, in the amount of ammonia” furnished by the mixture will at once 
arrest the attention. The amount of potash furnished was also much 
greater, but it must be remembered that the soil was in an unpro- 
ductive condition, having received no application of stable manure for 
several years; neither had leguminous crops been grown upon it for an 
indefinite period. On soils that have been well manured or on which 
repeated heavy crops of legumes have been grown, the need of heavy 
applications of ammoniates, in order to produce a good crop, will 
be greatly lessened. However, in this section of Virginia the supply 
of barnyard manure is limited as compared with the acreage planted, 
and crop rotation is not generally practiced on a very intensive plan. 
Tobacco is one of the high-priced crops, and usually responds readily 
to liberal fertilizing, and it will generally be found that with an 
increase in yield there will also be an improvement in the quality of 
the leaf and naturally a better price obtained. Thus it will be found 
that tobacco will pay well for the liberal use of fertilizers when low- 
priced crops like corn might not do so, 


Composition and cost of the several fertilizers used in the Appomattox fields. 


| Formula No. 2. 
| Horm | ‘ 
B = ieeeeNIG) z | 
JENSEN _(factory-|Ground| Nitrate | Bone Pines Total 
-mixed).| fish. | soda. | meal. aotaEh Reese 
| | 
Guaranteed analysis: 
AummO ae GINIES Ee See cries oaciaacieaae per cent...) 3 10 19 BD )g eee ob eg) icra acc 
Rhosphonmeacids(P5O;)ms---2~ 2.222255: GOs--4| 9 [alee ee | DOE rete iees Beara 
OLAS MUMS Oe sewen terse oe eee ae GOs. ASR SSS | ars Seen cleo eee 50) esse 
Quantity applied per acre........... pounds... 400 500 100 | 100 | 150 850 
Equivalent quantity per acre of— | 
nemmomiae (INH 3) 52 oso oss ease 22552 2 dorts.| 12 50 LOG) Reesor eae ee eee 73.5 
Phosphoricacid: (PsO:))- ss. 5.<=- 5c 2555 Genes | 36 Sou lee eieeneds | Do | Se eeeeee 57 
RG tashis (KS ON ees. a ee cee ass eee oes TD ll eer ae Pas Senge | Aaa as 75 73 
Cost per ton delivered at Appomattox...dollars.. 25.00 | 34.50 50.50 | 30.00 3085052 eee 
Cost of quantities used in experiment-...... doz 5.00 8. 62 2. 53 1.50 3.79 16. 44 
Cost of fertilizer constituents per pound: 
PRTTNVH OME CNG EL a!) eeseree ooo are 5 sine ete are aie cents... 21.66 | 14.45 TSESOM aldo - eereras eeeentatets 
iPhosphoreracids (PsO=)\ ic... s2ee62 aos 5. doses 5. 00 45005 See ese 4. 00) |eaee ee ae eerie 
IPO tashs(KSO) a s-se ee eee cee ce pee dou OOPS a eee eed lS wrath Se |= 6; Obs Ears 
Cost of fertilizer constituents per acre: 
Amuaronian(GNiblis) as sa se cee = nee dollars. . 2.60 To22 BBB Cy De aes 10. 37 
Phosphorie acid: (PsO:\ia--22----2---2-- qdo=y la 1280 US AQ Hae See ces A BSt| pe eee 2. 28 
IROtaASI A (KS O) hence se saeecs oes cee soe OWeeoe M60 Gaaeee salecee en sae 1 eee wae 3.79 | 3.79 
| \ } 


aThe term ‘‘ammonia’”’ is used instead of ‘‘nitrogen,’’ because it is the term in common use in 
Virginia and will perhaps be better understood. 


16 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCU. 


Composition and cost of the several fertilizers used in the Appomattox fields—Continued. 


| | Formula No. 3. 
Formula 


. eNO sete] | | 
Material. (factory- Ground, Nitrate | Bone ae a Total 
mixed). | fish. soda. meal. potash. 
| 
Guaranteed analysis: 
Ammyronia (NIEHS) peaaceeeneenceeeereee per cent. - 3 | 10 | 19 2 abl ee eee Season 
Phosphoriciacid(R5O-) ese seeeee eee do==ss) 9 Did ater As isle oe Bes otee 
Potash (KoO)t sae nose ost Seneee oo See ee doze} 3a) Seer See S| eer Dal ene 
Quantity applied per acre.........-. pounds. - 400 | 1,200 | 150 100 250 | 1,700 
Equivalent quantity per acre of— | | 
JNMMTMO VEY (INNS EY) Seconeanceccsssuedasdos doa 12 | 120 | 28.5 | AR Tien Been oe 153 
Phosphoric acid’ ((P50F)ssc-ssn-sben eo Oosee 36 BAG rae eer | DON eae aia 106 
ROtASHV (KO) sate se nee cae eee as Ae dose == 12: | Leoees leas tee eel eee sens 125 125 
Cost per ton delivered at Appomattox...dollars.- 20) 00M 84000). 2 50 500Ri 2305 00Nie 50550 eens 
Cost of quantities used in experiment. ..--. dows 5.00 | 20.70 32/90 | ele 50 6.31 32.30 
Cost of fertilizer constituents per pound: | | 
/Nremraayoreuley (SHS fs) Seba aaccescoseeeesoaac cents... 21.66 | 14.45 13.:305|1 S280 hiss eee eee 
Phosphoricacidy(R5O;) assesses asseo dott: 5. 00 400) \22 sae eee AS OOM Ses Sea seeae ae 
Bolashi(KeO)\essassacc seer cates seco eer doss SOOM area or. Mesa 25 lees Ol) {lSeccoace 
Cost of fertilizer constituents per acre: | 
Jimmie), (INDEIp) cass eonesocoassassaas dollars... 2.60} 17.34 | 3.79 | G25 Rae eee | 21.75 
IRhosphorie acide (Es On)\sssssesseee a= = dozer 1.80 aeclGulisasoaceec Osu sane 4,24 
IPOLASHE (GO) Fe teen eee eR ee ee doses: GO een oe | Werte eee G1 |== 658 


The three plats were fertilized each according to the above formulas, 
the same treatment being given the same plat in all three years. The 
1904 crop was a late one to start, owing to unfavorable weather con- 
ditions in the spring, but during the season made a good growth. 
Marked differences could be noted between the three plats—differences 
that could be correlated with the varying amounts of fertilizers used, as 
ach plat was given the same amount and kind of cultivation. 


HARVESTING AND CURING. 


Harvesting was begun in September, the first cutting of ripe plants 
being made on the 22d of that month and the last cutting on October 4. 
Weather conditions were fairly good during the curing of the first 
cutting and a satisfactory cure was obtained; but after the second 
cutting conditions were unfavorable during the entire curing process, 
with the result that the colors were not as clear nor as solid as could 
be desired. One of the difficulties with late tobacco is the failure to 
obtain a good cure, owing to the cool, dry weather conditions so often 
encountered in the fall. 

As is well known by those having experience in the handling of 
cigar types of tobacco, the fermenting process to which it is subjected, 
especially by the bulk method, has an important effect in completing 
the color changes in the leaf. Although the leaf may be uneven in 
color or even green before undergoing this process, after being fer- 
mented the tobacco is solid and even in color. This suggested trying 
the effect of the bulk method on the last curing, regulating the tem- 
perature so as to avoid drying the leaf. 


PLATE lI. 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


DARK FIRE 


CURED TOBACCO FERTILIZED WITH FORMULA No. 1. 


PLATE II. 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


* ig ne 
ee ee 
ae Os i de A ie aes Eto 
boitien ; 


Re or 


ee " 
= WANE. ‘ 
pt Pts 57, 

t 


DARK FIRE-CURED TOBACCO FERTILIZED WITH FORMULA No. 2. 


a 


DEMONSTRATION WORK AT APPOMATTOX, 1904. 17 


A room adapted for this purpose was fitted with bulkheads and the 
tobacco packed in bulk.“ The room was kept at a temperature of 90° 
F. whenever the tobacco was being handled and a temperature of 
80° F’. was maintained during the fermentation process. In fourteen 
days the temperature of the bulk had risen to 100° F. The tobacco 
was then taken down, well shaken, and rebulked. At the expiration 
of another ten days the temperature had again risen to 100° F. The 
tobacco was then taken off the bulk and assorted into the various com- 
mercial grades and prepared for the market. In cases where there is 
a large quantity of leaf to be handled there are doubtless instances 
where this process might be employed to good advantage, but for gen- 
eral practice by the farmers the Bureau and the Virginia station do not 
feel justified in recommending it. The practice of placing*the tobacco 
down in small bulks in cool rooms and allowing it to lie for some days 
or even weeks without the development of perceptible heat will be of 
some assistance In evening the colors and will often improve the gen- 
eral appearance of the tobacco. This practice is to be recommended 
if the tobacco is not put down in too high ** order,” and in any ease it 
should be examined frequently to see that no mold or other damage 
develops. e 

COST OF PRODUCTION AND RECEIPTS FROM SALE. 


Although the results from the 1904 crop were considered favorable 
and encouraging, it was believed that the soils on which this crop grew 
had not reached, with this single year of intensive methods, its maxi- 
mum state of productiveness. 

The following expense account for 1904 shows in detail the amount 
of time used and the expenses incurred in the various operations inci- 
dent to the experiment, also the cost of the fertilizer applied to the 
respective plats. The difference shown in the amount of time employed 
in some of the operations is due ina great measure to the number of 
plants grown on each plat. For instance, on plat No. 1, 4,500 plants 
were set, while on plat No. 3, 6,000 plants were set. -The prices 
charged for the labor and the teams emploved are at the prevailing 
local rates for farm help. | 

The following tables show a detailed account of the expenses incurred 
and the results obtained from the sale of the tobacco from the three 
plats: 


«For exact directions as to the method of laying a bulk, see Bulletin No. 29, 
Bureau of Soils. 


2417—No. 46—07——3 


18 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


Expenses of the 1904 crop. 


: Cost of labor and ma- 
Labor required on— ne Terie) 
Item. == je per 3 
| Plat Plat | Plat | hour. | Plat | Plat | Plat 
NOs HINO 22 NOws: | No. 1. | No. 2. | No. 3. 
| | | | | 
: | Hours. | Hours.) Hours.| Cents. Dollars. Dollars. Dollars. 
Plowing, 1 horse, twice ...... aavajaiewiaversiereia cee 12 12 1 ie ees) Bsa) 2.10 
FlarrOywalne; 2NOLSCS esse eee erence 2 2 2a 25 | 50 | . 50 | 50 
Laying off rows, fertilizing, and bedding...) 8 8 | 8 | se] 1.40) 1.40) 1.40 
Mixing and applying fertilizers............. | 33| 5 | 6 7k 26 | .38 | 45 
Hertilizersdeliverediatmwanm 22 -es= sso see |e sant Seer ISoseoene |iesorial J 5525) | PGS seo sa00 
Majkim oni S Waa e ee es ero. ae alert meee | 8 10 10 73\| . 60 | 1D | .7d 
Plants, 50 cents per 1,000 ....-.. Jesn5 sobcgced |Saasecesicocooseslesoseces | Soeccas - | 2.00) / ada2e 3.50 
Setting: Ckopes neat ep een lack ae eter ae 20 25 25 | 72\. Sie SOU Pend S8a\= aele88 
Cultivacin See OUT UII CSoe ee eee ae a ee 83 83 83! 173} 1.49 1.49 | 1.49 
Hoeingsithinee times asec ieee etepaeapic 60 60 60 73|. 4.50 | 4.50 | 4.50 
Applying anibrate Ol SOda este meee soe ola 3 3 |e ee LOR) 29 
Topping, suckering, and worming......-.-.; 42 3) 64 | Wy) 38.15 4.13 | 4, 80 
SS] OURAN”, THOUS HDT — Seb be cucsecoesdaouer | 6 Us 73 (| 45 | 96 96 
Rarisereen ls peimd Peracre s. sees 2 isda [eee oe ell memes cee ae oeeel| eee .20 | 20 | . 20 
Cuttingyand scatiolding ses -ee ce eee 25 32 37 | Ue Us eyo Qe 2. 75 
Hauling to barn (4 men and 2 horses) ..---- 3 $ 4 | 50 EB Ney || 2.00 
Resmlahine parma simim ee ieC ee es eee sec 20 25 3 i eeeleoO 1.87 2.25 
Rakinerd Ow ME tOWACCOkes see = saa eee = 5) 7 8 Tz 38 52 . 60 
Strip pingandstyim eae eee ee ee ee ceae 40 | 60 60 7z| 3.00 4.50 | 4.50 
Bulking and rebulking twice ............--- 18 | 20 22 Ga) 18) 1.50 | 1.65 
SOMO EAA! IMMbORE Robe ooscesoemeuceacooceaaS 61 92 115 73| 4.58 6.90 8. 63 
Loading and-hauling to market.......-..---|---.--.- Jocec tees feesecee: eeeerere 2. 80 3. 60 | 5.10 
Motalveost pemacrey.-.- 5. ss-sses ea |anneee ee | Sects cle sc sesaiesees see 40.89 |} 61.15 | 82.87 
} 
Yield of tobacco and receipts from the 1904 crop, sold at Lynchburg, April 28, 1908. 
Plat No: i: 
Soo pounds ues, at pos/0 per 100 pounds sz ae ae ee $22. 40 
210 pounds:short leat_at/>7.50 per: 100 pounds=- 255-2 222 -- ae ee 15. 75 
VOwpounds long leat; at $10.50 per L00spounds .- 22 = S22 422i ee 7.35 
673 pounds. . 45. 50 
Plat No. 2: 
j5o poundsrlugs,. at :>6.10 per 100 pounds242 asses eae ene ee 20. 45 
aps pounds short.leat, at $10:75 per 100 pounds. 2324-5 see soase eee 38. 48 
159 pounds! long leat, at-$11750 per 100 poundsi=- 22 =e) ae Sesto 
35 pounds wrappers, at $12.50 per 100 pounds -..-- i eee a reer 4.37 
883 pounds. 81. 10 
Plat No. 3: ; 

, 3(6 pounds lugs, at $7 per 100 pounds: -._2--- 222-222. So eee oe ee 26. 32 
395 poundsishiort leat, at-$/-25 per 00 pounds: 222-2 s25= ee. a2 ee ee 28. 63 
Sosepounds long leat, at $9.00 per 100) pounds. 9.4205 o- 456-2 eee 36. 86 

65 pounds short wrappers, at $10.75 per 100 pounds. .--......---..--:- 6. 98 
100 pounds, wxappers, at, 12-50 per 100 pounds... 3223 eee — eee 12. 50 
1, 324 pounds. 111. 29 


From the foregoing tables it will be seen that plat No. 1 yielded 
673 pounds of tobacco, which was produced ata cost of $40.89 and 
sold at public auction on the Lynchburg market, on April 28, 1905, 
for $45.50, leaving a net profit of $4.61 per acre. Plat No. 2 pro- 
duced 883 pounds at a cost of $61.15 and sold for $81.10, showing a 
net profit of $19.95 per acre; while plat No. 3 produced 1,324 pounds 
at a cost of $82.87 and sold for $111.29, showing a net profit of $28.42 


DEMONSTRATION WORK AT APPOMATTOX, 1905. ie, 


per acre. A comparison of the data for plat No. 1, which was ferti- 
lized with a 3-8-3 mixture, such as used by the farmers, with plat 
No. 8, which was fertilized with the Bureau’s mixture, shows an 
increase of $41.98 in cost of production for the latter, but at the same 
time there is an increase of $65.79 in the returns from the sale of the 
tobacco and a net profit of $28.42, while on the former plat the 
profit was only $4.61. It appears that the heavier application of 
fertilizer, provided it be composed of the proper ingredients mixed 
in the right proportions, will result in a larger yield of the better 
grades of tobacco, which more than repays the planter his original 
expenditure. 
SEASON OF 1905. 


In the fall of 1904 the stubble which was left from the previous crop 
of tobacco was plowed out with a two-horse plow, and the land har- 
rewed and seeded down in rye as a winter cover crop. This was 
plowed under in the spring of 1905 in order to maintain or increase 
the humus supply and to improve the physical condition of the soil. 
When the rye had grown to the right height for turning under, the 
soil (Cecil clay) was too hard and dry to plow, and when it later reached 
the proper condition, the rye had grown too tall. The growth was so 
large on plats No. 2 and No. 3, and especially on plat No. 3, that it 
was deemed advisable to mow the rye and remove it before plowing. 
The condition of the rye demonstrated the marked difference in the 
after effect of the different fertilizers and indicated clearly the advan- 
tage of the heavier applications. In cutting the rye the mowing bar 
of the machine was set very high to leave a good stubble to turn 
under. On account of the number of tobacco roots which were raked 
up with the cured rye it was impossible to obtain an accurate measure 
of the quantity of rye, but as near as could be estimated plat No. 2 
yielded 1,000 pounds, while plat No. 3 yielded 2,000 pounds. The 
growth of the rye on plat No. 1 was all plowed under, as it was not 
heavy enough to interfere with the preparation of the land. 

The tobacco crop of 1905 was planted earlier than that of 1904 and 
the growth started much better and more uniformly. The climatic 
conditions were fairly favorable and the entire crop matured at the 
same time, so that at harvest it was gathered at one cutting. Plat No. 
3 and a portion of plat No. 2 were cut on August 31 and September 1, 
the remainder of plat No. 2 being harvested on September 2 and plat 
No. 1 on September 8. 

The climatic conditions were favorable for curing, the weather con- 
tinuing warm and the moisture conditions excellent. No difficulty 
was experienced in obtaining a first-class cure. The yield from each 
plat showed an increase over the previous year, and, judging from the 
market returns, the quality seemed the same. The product of the 


20 


IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


three plats was sold at Lynchburg by public auction on the same day 


and under the same market conditions. 


The largest yield obtained in 1905 is adjudged to be due in a measure 
to better moisture conditions, to early transplanting, and to a healthy 
unchecked growth, and in part to the general improvement in the pro- 
ductiveness of the soil, following the continuance of the intensive 


methods employed. 


The following tables give a detailed statement of the expenses in- 
curred in the production of this crop and the returns from the sale 


of the tobacco from the three plats: 


Cost of growing 1905 cover crop. 


Labor required on— 


Cost of labor and seed. 


| Rate 
Item. | i per 
| Plat 1. | Plat 2. | Plat 3. hour. | plat 1. | Plat 2. | Plat 3. 
| j | 

| Hours. | Hours. | Hours.| Cents. | Dollars. Dollars. Dollars. 
Plowing out tobacco stubble .............--- 22] 231 23 25a ONG2 0.62 | 0. 62 
Harnowan ss 2 OrseSet eee ee Sass eee 2. | 2a 2, 25 50 50 | 50 
Sowine rye..2-horse grill 22s ne ee eee 13 13 13) 30 45 45 | 45 
Rye seed, 13 bushels per acre, at 90 cents....|...----- petrol oe babes stl eA ce gs 1.58 1.58 | 1.58 
Mowing rye, 2-horse machine....-.......... | 13| 13] 13 30 45 .45 .45 
Ralkinparverlan onsen. hs eee as ters ce Set nto a he 1 2032 see 20 | . 20 
Hauling -2-horses amd: 3) Meme see. esse tae| see oe 1 | 2 AQ ise dere 40 . 80 
ROtalCOSMOlRNG. se. St cones ae ee Wee ee Pee eiet noel RE wegen abe a | -3.60 4.20 4.60 

EHapenses of 1905 crop. 
1 5 = 
Labor required on— Bate COS Git mee ma 
Item. per 
Plat Plat |. Plat hour Plat Plat Plat 

Nome eNot2 ae NOmos INOssI | ONO HZ: | No. 3. 

Hours. | Hours. Hours.| Cents. | Dollars. Dollars. Dollars. 
Gostowtentilizer sco. ene ue Sse eh eA eae ee vas Keir Bean 5.25 | 16.75 | 33.00 
Plowing =2=horse; plo wmece ees ee ene se sie ce 6 | 6 | 6 25 1.50 1.50 1.50 
ELA RO\ ALIVE? V4 J OVONEES|S 4 Sao ARs bas B enn Saeose el 2 2 | 25 .50 . 50 .50 
Laying off rowsand listing, 1-horse plow.... 103 103 103 Ue) ak cok 1. 84 1.84 
Mixing and applying fertilizers ............. 3 | 5 | 6 73| 23 38 || 45 
Miaiks oon Saas sere es). opens Me ees oe 9 | 10 10 | 73| . 68 Si) .79 
Costhoplantsi(s0rcemtsipents O00) seme e eee tree eal Ee See |e eee eee een eam 2.50 3.00 | 3.29 
Setting and resetting.......... BAe lene ene eae 18 | 20 21 eens 5 OR 1.58 
TSI A OY HONE] OLONKNO NAY, (CAN) ees nu OYeIe ENCORE) ies Oe Ie Ee ae ees lasaosdoe . 20 5204 . 20 
Pansiereena(omeshalt poumdyper acres 5-20 | s-ee oale cee eee eee eee eee 09 | .09 . 09 
AM PLYVIN Se POISOMees acta aee ee teens aoceee ae. Dil 5 5 7s .38 38 38 
Culltivatinoeisuxa iim esr eer or age eee cere 25 | 25 25 j 173 4.38 4.38 4.38 
EL OCII Se Ree ee eed Ne aoe ME fiw me en |. Pontes 38 20 20 | Wl 2°85 |= AS 50nl tele oe 
Poppins andssuGkenin epee pee eee 52 65 70 73; 3.90 4.88 | 5. 20 
Cuttine-and scattoldinge s.- - soon cee ee. ene 35 | 44 | 47 TE PAS 3) 30 cea aaaae 
Hauling to barn (2 horsesand 5 men) ...... 23 L 4 o73, «1.44 2.01 | 2.30 
Regulating barn andifiring 2 222222 ees -.- 16 Dill 24 74, «1.20 1.58 1.80 
PakAN CxO OM ees esc oe eee me ee ee 6 | 8 9 74 .45 . 60 - 68 
Stripping, assorting, and tying...........-.. 96 120 138 | Wea 720) | 9800 10.35 
Haulin sso diya eli wire 2 ee ere acho salon |S cenece harall = mene aS al eee een Se ee 3. 42 5. 20 | 6. 65 
COMMIUSSTO MAMAS eT TY GS AT CS eee eee ya rete ae petal ee epee ne oil ot ae ee 3.05 4,93 | 6.19 
RO CALI COS Titer is seo sae eee Se en ae saps coat ices Sie 2h | a 45.04 | 64.27) 86.17 


DEMONSTRATION WORK AT APPOMATTOX, 1906. 21 


Receipts from the 1905 crop sold at Lynchburg, January 21, 19086. 


Plat No. 1: 
BUONO SMUoH atin. LO per 100 pounds... 0. 2.2L een ee $18. 36 
367 pounds.short leai, at $8.25 per 100 pounds ..__.-.--........-.--2- 30. 27 
iS pounds lone leat at5l0 per 100 pounds. =... ..22-... 2.25.22 11.50 
842 pounds. 60. 13 
Plat No. 2: % 
sto) pounds) lugs, at.65-40 per, 100 pounds’... 2..c% 2c 2 cn ete se Lt 18. 63 
98. pounds short leat, at $7.50 per 100 pounds. -.......22._:.....-.-- 29. 85 
Hs poundsloneileat. at ps. /D per 100! pounds: .°.2. 2.22.5. ... 222 Ale 
60 pounds wrappers, at $15 per 100 pounds -..-.......-.-.....-....- 9. 00 
-1, 296 pounds. 100. 61 
Plat No. 3: 
oz pounds lies, at $o-40 per 100 pounds@ 2. 22: = 3... 22222. Le 17. 65 
420 pounds short:leaf, at $7.75 per 100 pounds :-.-...-..2-.22 2222-222 32. 5d 
695 pounds long leaf, at $9.25 per 100 pounds....-.........-2...-.--- - 64.28 
85 pounds wrappers, at $14.25 per 100 pounds ..............-.-....- 12, dl 
1,527 pounds. 126. 59 
Total gross returns from each plat in rye and tobacco. 
ine 5 POURS LObAGeO 2st a ee Pe Se cll 2b 5 les $60. 13 
: — $60.13 
Nor 2-—b-206 pounds tobacco <1 2.2 2625s 22 jg eS eR EN eS MK 100. 61 
No. 2—1,000 pounds rye, at $8 per ton.-.---..----..- Leak 2 SA Slee a 4.00 
— 104. 61 
Mats leo wmOGUMnUcd TOWALCOM | 0-5 o2 ceciasae ee oe eee 24 Bae oe 126. 59 
Mae OOO ponndszyerat $S-per ton 2.2.2.2. 22) 8. 00 
134. 59 


From the foregoing tables it will be seen that plat No. 1 yielded 842 
pounds of tobacco, which was produced at a cost of $45.04 and sold at 
public auction on the Lynchburg market for $60.13, leaving a net 
profit of $15.09 per acre. Plat No. 2 produced 1,296 pounds of tobacco 
and 1,000 pounds of rye hay at a cost of $68.47, and the rye and 
tobacco together sold for $104.61, showing a net profit of $36.14 per 
acre; while plat No. 3 produced 1,527 pounds of tobacco and 2,000 
pounds of rye hay at a cost of $90.77, and the rye and tobacco 
together sold for $134.59, showing a profit of $43.82. IJgnoring the 
cost and proceeds of the rye, we find that plat No. 1 showed a profit of 
$15.09; plat No. 2, $36.34, and plat No. 3, $40.42 against the profits for 
the last crop (1904) of plat No. 1, $4.64; plat No. 2, $19.94; and plat 
No. 3, $28.41. 

SEASON OF 1906. 


Wheat was used as the winter cover crop following the tobacco 
grown in 1905, as it was thought wheat would not run up so early in the 
spring as rye. The wheat grew well, and, as in the previous year, 
the growth on plat No. 3 was much larger than on the otner plats. 


4 


22 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


The entire growth was plowed under early in May. The amount of 
vegetable matter plowed under on plats Nos. 2 and 3 was several times 
greater than on plat No. 1.. This should give plats Nos. 2 and 3 con- 
siderable advantage over plat No. 1 in the matter of permanent soil 
improvement and should show plainly in subsequent crops of the 
rotation. 

In plowing the field in preparation for the 1906 crop, one-half of 
each plat was plowed in the usual manner with a 2-horse turn plow 
to a depth of about 6 inches, while the remaining half was plowed in 
a similar manner but was also subsoiled (see Pl. IV) to an additional 
depth of from 6 to 10 inches. The season of 1906 was an extremely 
wet one, and there was no time during the growing period when the 
crop lacked moisture in the least. With these conditions there was no 
time during the growth of the crop that the slightest difference could 
be observed between the crop on the snbsoiled land and on that not 
subsoiled. Had the season been droughty or even normal there might 
have been a marked difference. The entire crop grew well up to the 
middle of August and gave promise of a heavy yield and good quality. 
From that time on to harvest, there was protracted, wet, muggy 
weather, with no sun for several days at a time, which began to affect 
the quality and yield of the crop and, in common with nearly all other 
tobacco in the vicinity, the leaves began to speck badly. The resulting 
damage placed the buik of the tobacco in the lug grade. 

It is worth noting, however, that although the excessive wet and 
dull weather ruined the quality and yield of the tobacco, yet the plats 
which received the heavier applications of fertilizer did not speck 
more than the lighter fertilized plat, while the tendency of the lower 
leaves to yellow was less on the heavily fertilized plats than on the 
lighter fertilized one, showing that the larger amounts of fertilizer 
were beneficial to the plants even under the adverse climatic conditions. 


Hapenses of 1906 cover crop. 


| | S 1 
Labor required on— | Rate | Cost of eee seed 


Item. | per | 
Plat 1 Plat 2.! Plat3./ POUT | plat 1. | Plat 2. | Plats. 


| Hours. | | Hours.| Hours. | | Comes. | Dollars.) pats Dollars. 
3 | 


Plowing, out stulbblies2 Morsesas25- 4-424. 3 | 3 204). Ono 0.75 0.75 
Harrowing, DZRINOLSES Ae sen reels a anes ere | | Ziel | 50 50 00 . 50 
Cost of seed wheat, 14 bushels..............- [ease Esra Weesensése [Scale Lies il ayaa aan 1. 20 1.20 i 20 
Sowing wheat, Dorseaduill 285s ee ae | ae | 1: | 13 30 | .45 . 45 .45 


TROTAMICOS ES A Oe oe ater sk eae Pe tegh eees R Ph en 2 lise een O05 22.00 Sea n0 


bo 
ps) 


DEMONSTRATION WORK AT APPOMATTOX, 1906. 


Expenses of 1906 tobacco crop. 


Cost of labor and mate- 

Rate rials. 
Item. aaa ——= per. |= = <== 
Plat | Plat |. Plat | hour. Plat Plat Plat 
INOS | NOS 21 WNOns. No: tt Nol enon. 


| Labor required on— 


| Hours. | Hours. Hours.| Cents. \Dollars. Dollars. Do’lars. 


Rlowinewanmds2erorses 4-5 4. 6-22 = 3 es sien 6 6 6 25 1.50 1.50 1.50 
aero wna sNOISCS secon ae ee ok Sere cie seo 3 3 3 25 75 ID + iD 
COSEGH IRenMNZGS). 355 See Se sonaseeoBons Jeane SAC denSn pans ere aaetse on ISM asocor 5.25 | 16.75 33. 00 
Laying Off TOWS..-- 2-2 ---- oF eseehesssoSscosS5 9 | 10: 103 173 1.58 | 1.84 1. 84 
Mixing and applying fertilizer. ............. 3 Ds 6 73 apEid 41 45 
Wiley akginye? Will Re gene sooopnpohbese soe=snbosce 12 | 14 15 73 . 90 1.05 1.13 
Wosm Ol plas sacaesecme re ea a= es ae See eed scl erinis aia |arigaie sisal Oe te oe oe 2.00 2.40 2. 60 
Setting and resetting.~ 22.5.4 2252....-524.-: 16 | 202 21 Ti 11520 1.54 1.58 
Cultivating, five times ..............-....... | 19 | 19 | 19 ye ae o heer ase 3.33 
JEN) FINS GSoC Se eee BOs. Se anes Seen en 22 223 223 7k 1. 65 1.69 1. 69 
Topping, suckering, and worming...-....-.. | 49 64 | 69 | 74 3.68 4. 80 5.18 
Guitinevandscatiolding= 222... 3.2525... ace. 24 34 | 4] 72) 1:80 DDD 3. 08 
EULER Sere eR aS 3 | 5 6 473} 1.43 | 9:38 9.85 
hiring And resulating barn) s....2.--2.2...- 9 | ily 20 72 . 68 ifs! 1.50 
PAINE GO Willlc2 ssccce es cee tee arn ee 4i 32 eli 7i 34 64 -83 
Sirippinewand assonung 22 see =e ce ones es 70 | 99 | 110 | C3\— 2) 7.43 8. 25 
LEESEPU IE AYES), Pa Tg as) Fa A ec Se aa |e Peeetse 2.64 4.61 6.52 
CommissionsandisellinsCharevesicc fess: - eae een eee meen se cs (yee hens 1.92 3.30 4.5] 
‘CUSEOH GOWER BEND) .5608 soc sc easosesesedasaes |osos sees jozeeeneassessece | Etec verse 2. 90 2. 90 2. 90 
TRIMS By Seats Ses eek en ee | canes 2 5 Seie, Reece ISH ae 39.03 | 60.15 | 83.49 
Prices obtained for the 1906 crop at Lynchburg, February 27, 1907. 

Piat.No. 1: 
172 pounds common lugs, at.$4.70 per: 100 pounds. -_.......--.2+--: 2... $8. 08 
285 pounds good lugs, at $7 per 100 pounds --.-.-----. Poh eee Te Ame ee eee 19. 95 
pours leat ate. ou per LOO pounds <2... 2S See eee 6.12 
529 pounds. 34.15 

Plat No. 2: 
Sus pounds common lugs,at go per 100 pounds 2.2./2.52..02.¢.-.-2<22.2 18. 40 
tmepouuas coum lugs, atip/.20 per 100 pounds... 2....2.222622.2.25-..222 34.58 
mepeunas eat. atpo per 100 Pounds - 2 4.25252 Ye. sce seed hse ee eek 6.93 
922 pounds. 59. 91 

Plat No. 3: 
5930 pounds common lugs, at $5 per 100 pounds......-----.------------- 26.50 
ju pannas: cood lies, at./-50 per LOO pounds... ........--..--2.--+------ 52. 50 
Tapousds leat> at, $8.00 per 100 pounds -....-.-..-.-.---+-------=-2--- 6. 37 
1,305 pounds. 85. 37 


From the foregoing tables it will be seen that plat No. 1 yielded 529 
pounds of tobacco, which was produced at a cost of $39.03 and sold at 
Lynchburg at public auction for $34.15, showing a loss of $4.88; plat 
No. 2 produced 920 pounds of tobacco, at a cost of $60.15, and was sold 
for $59.91, showing a loss of 24 cents; while plat No. 3 produced 1,305 
pounds of tobacco, at a cost of $83.49, and sold on the market for 
$85.37, showing a profit of $1.88. These poor results are due entirely 
to the unfavorable weather conditions during the latter part of the 
erowing season, although the proportionate increase in the various 
plats, due to the effect of better methods of fertilizing and cultivation, 
shows as wellas during normal seasons. 


24 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


Asa result of these three years of field experiment the Bureau of 
Soils and the Virginia Experiment Station feel justified in asserting 
that under proper conditions it will be of financial benefit to the farm- 
ers in the dark belt of Virginia to use fertilizers much more liberally 
on their tobacco than they have been accustomed to do. Itis of course 
necessary to discriminate in order to make high fertilizing pay. A soil 
suitable for growing a fairly good quality of tobacco should be chosen. 
It should possess reasonably good depth and mellowness so as to be 
easily tilled and have a proper water-holding capacity. Fertilizers 
can not be expected to make up for shortcomings of the soil in these’ 
regards. Without proper moisture and friability in a soil it is impos- 
sible for the plant to get the full benefits from the fertilizer applied 
either in large or small quantities. Good cultivation and handling are 
also necessary to make a success of a tobacco crop. 


PART III. METHODS OF CULTIVATING, CURING, AND HANDLING. 
SEED BED. 


The custom of going annually into the woods and clearing and 
burning a given area of land for a plant bed is still followed in 
Virginia. This work is usually performed and the seed sown during 
the winter months, at a time when the other farm work is not 
pressing. Jn former years it was considered necessary to select a 
piece of land bordering a small stream, which is usually both rich and 
moist. At the present time, however, not so much attention is being 
paid to such location, and desirable land for this purpose is often 
found on the higher levels. The prime consideration in selecting a 
suitable locality for the seed bed is to see that the soil is loamy and 
mellow; that it will not bake during a drought, and that it will absorb 
the rain without becoming mucky. The soil may be safely judged by 
the forest growth, the presence of oak, hickory, dogwood, etc., being 
usually considered a strong indication of good plant-bed land. The 
slope of the land should receive some attention, both as regards the 
tendency to wash from excessive rains and its probable effects on the 
earliness of the plants. A southern or western exposure is the most 
desirable. . . 

If possible the wood should be stacked long enough before burning 
to become seasoned. A mixture of dry and green wood is more 
effective than either green or seasoned wood alone, as a steady 
moderate heat is more desirable than excessive heat. From 3 to 4 
cords of wood with a plentiful supply of brush will usually be found 
sufficient to burn 100 square yards of land. After the brush and 
leaves are cleared off the land long poles are placed upon the bed 
about 5 feet apart to serve as skids on which to slide the fires. A 
layer of brush and wood is placed along the upper side and fires 


"© “ON VINWHOS HLIM Gaza OoOoOVEdO | GaYyNO-saYl4 AUVG 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


PLATE III. 


PLATE IV. 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


PLOWING UNDER WHEAT AND SUBSOILING. 


ate 


= 


e 


oe 


se ret 


METHODS OF CULTIVATING AND CURING. 25 


started at frequent intervals. After the fires have burned in one 
place long enough to dry out the soil to a depth of 3 inches the burn- 
ing wood should be pulled along the skids to a new place on this bed. 
This operation is repeated until the entire surface of the bed has been 
burned. With moderate fires it will take from one-half to three- 
quarters of an hour between ‘‘ pulls” to burn a place sufliciently. 

For two reasons it is not desirable to burn a bed when it is wet. 
One is that it will take considerable more burning to dry out this 
extra moisture and it may also do harm to the physical condition of 
the soil. Whenever possible the bed should be worked up and then 
seeded down immediately after burning. There is no other time that 
the soil will work into such good tilth. Most of the ashes and coals 
should be raked off. It will be found advantageous in preparing 
the soil to plow it several’ times in different directions with a shovel 
cultivator plow. Remove all the small roots and small stumps and 
cut off the large ones low enough so as not to interfere with stretching 
the cloth over the bed. Before sowing the bed, rake it off with a fine- 
toothed rake. 

The fertilizer applied should not contain any potash, as the ashes 
that are left upon the bed will supply enough. The custom in these 
experiments has been to sow the seed in acid phosphate, about 25 
pounds to 100 square yards, using from 1 to 2 tablespoonfuls of seed @ 
for this amount of bed. Top dressing of hen, hog, or horse manure 
and nitrate of soda will also be found valuable. If horse manure free 
from grass can be obtained, it will serve both as an effective mulch and 
fertilizer. If suitable manure is not available for the purpose, fine 
straw scattered over the bed will serve asa good mulch; but of course 
it would have no value as a manure. 

For protection against dry weather in the spring, this mulching of 
the bed is considered important. Beds so mulched will rarely need 
artificial watering and will stay moist and the plants continue to grow 
when other beds are dry and hard and the plants at a standstill. The 
manure or mulch should be applied some time before the plants come 
up, and it is also advisable to apply broadcast from 15 to 20 pounds of 
nitrate of soda to each 100 square yards of bed at this time. In the 
middle section of Piedmont Virginia, plants usually begin to appear 
the very last of March. The cheesecloth covering should be stretched 
over the bed before this time. Under normal conditions nothing more 
need be done to the bed until the plants are large enough to set out, 
~ unless the stand of plants is too thick and heavy or weeds appear in 
the bed. In this case the plants should be thinned out or the bed 
weeded. 


@\f the seed is clean, 1 tablespoonful is sufficient; but if there is considerable chat 
and dust in it, 2 tablespoonfuls will be advisable. 


26 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


Asa rule, about 10,000 plants can safely be counted on from each 100 
square yards of bed. The cost of production varies considerably 
according to the convenience of the wood supply for burning the bed, 
the variation in the amount of labor necessary to prepare the soil, and 
the favorableness of the growing season. Fifty cents a thousand would 
be a conservative estimate of the cost of growing plants one year with 
another. 

PREPARATION OF THE FIELD. 


The success of a crop of tobacco is often made or marred by the 
carefulness or carelessness of the preparation which is given the field 
before the crop is set out. No other general field crop will pay better 
for painstaking foresight in this regard than tobacco. If a crop rota- 
tion is followed, the crop preceding tobacco should be one which will 
add a fair amount of vegetable matter to the soil and permit of fall or 
winter plowing. It is also very important that the preceding crop 
shall leave the field as free as possible from insects, especially the 
dreaded root webworm, or so-called ** wireworm ” (Crambus sp.). Con- 
siderable headway can be made by the use of poisons in combating 
ecutworms and some other insects affecting tobacco, but when the field 
becomes infested with root webworms a partial failure is generally 
assured in spite of anything that-may be done. The worm has been 
found to be particularly troublesome in fields where much ironweed, 
a variety of Vernonia shrub, has grown previously, and this weed 
should not be allowed to grow after August 15 on a field intended for 
tobacco the following year. If it shouid be found impossible to keep 
this weed down, it should never be plowed under, but should be 
burnt off or mowed down and then burnt. In this way thousands of 
egos of this insect will be destroyed. 

For the heavy tobaccos of this section of Virginia there is not a 
crop better than the cowpea for tobacco to succeed. It is a legumin- 
ous crop that, through the aid of nodules on its roots, can add to the 
soul’s store of ammonia, subtracting it (nitrogen) from the air. It also 
adds vegetable matter to the soil and its hay makes a first-class stock 
food, besides permitting fall or winter plowing. At Appomattox no 
other available crop was found which left the field so free from insect 
pests. The moths of the root webworms do not seem, according to 
the experience of the writers, to like the vine as a place for depositing 
theireges. Therefore the use of the cowpea is strongly recommended 
whenever practicable as a crop to precede this heavy, dark type of 
tobacco. 

The tobacco field should be deeply and thoroughly plowed. When 
plowed in the fall or winter, it should be deepened a little each year 
until the top soil is at least 8 inches deep. Winter plowing, aside 
from the benefit to the physical condition incident to repeated freezing 
and thawing, places the field in a condition to be readily put in order 


i 


METHODS OF CULTIVATING AND CURING. 27 


for transplanting at an early date. Land not plowed in the winter 
often gets hard and dry in the spring, so that it is impossible to place 
it in good condition until it is too late to obtain the best results from 
the crop. It is a matter of experience that early crops are usually the 
best and most economical to produce. ‘Therefore winter plowing is 
important as assuring an early crop. 

In the dark tobacco districts of Virginia the greater portion of the 
crop is set out between May 15 and June 10, with the heaviest setting, 
if the climatic conditions are favorable, during the closing days of 
May. This, from our experiment, is never too soon, and it would be 
a great advantage to the farmers if they planted their crops as soon 
after May 15 as possible. If this were practiced, they would then have 
a good opportunity to perfect their stand before it is too late, and all 
of the plants would have a chance to mature properly. 


DISTANCE OF PLANTING. 


There is considerable difference of opinion among tobacco growers 
as to the number of plants which it is most profitable to set to the 
acre. Noinvariable rule is possible, as the ideal number varies with 
the conditions of soil and season. From 3,600 to 5,000 to the acre 
will perhaps express the limits within which most crops are planted. 
The usual practice is to make the rows 33 feet apart and set the plants 
3 feet apart in the row. A crop set at this distance will give 4,200 
plants to the acre. It is probable that a large portion of the crop in 
the dark district is set with a less number of plants. 

Experience and the experiments of several of the experiment sta- 
tions go to show that the thinner plantings, other conditions being 
equal, will give a thicker and larger leaf and one that will cure up 
with a clearer color and better luster than where the plants stand 
closer together. Thicker plantings, on the other hand, will normally 
produce larger yields to the acre and the tobacco will be finer in texture 
and fiber. 

The aim of the grower should be to strike the medium for the best 
average profit. It is, of course, true that there is a counterbalancing 
relation between the thickness of setting plants and the height to 
which the plants may be topped. The Bureau and the experiment 
station in their experiment have grown as high as 6,000 plants to the 
acre on plat No. 3, and judging from the sales that number was not 
beyond the limits of profitable returns. With the adoption of a more 
intensive system of cultivation on richer soils, it is their opinion that 
it will be found profitable to piant closer than is now the custom. It 
would appear conservative to suggest that at least 5,000 plants can be 
grown to the acre on soils that are in a reasonably good state of fer- 
tility. This number will be secured by making the rows 33 feet apart 
and setting the plants 23 feet apart in the row. 


28 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 
METHOD OF APPLYING FERTILIZER. 


As before stated, it is the custom in the neighborhood of Appomat- 
tox to apply 400 pounds of fertilizer to the acre on the tobacco crop. 
This is applied almost exclusively by dropping a small handful in the 
furrows directly at the spot where the plant is to be set or by drilling 
it along the whole length of the row. Only a few farmers, judging 
from the above practice, seem to believe in broadcasting. When used 
in the larger quantities, as on plat No. 3, there would probably be 
many advocates of the broadcast method for at least a part of the 
fertilizer. In the absence of reliable experimental data we can not 
express decided opinions. It is not probable that the difference 
between the two methods would be large. For the sake of uniformity 
the fertilizer was drilled in upon all three plats in the experiment. In 
order to secure an even distribution of each of the ingredients of the 
home mixture, the fish was distributed in the furrows separately, 
and the other ingredients, after being carefully mixed, were also dis- 
tributed in the furrow. A double-shovel plow was then run through 
the furrow, mixing the fertilizer with the soil and insuring at the same 
time a deep bed of loose soil directly under the plant. A small bed was 
made by a one-horse turn plow upon this furrow. This made a bed 
of loose soil in which to set the plants, and the furrows left at each side 
made certain that no water would stand directly around the plant in 
the event of heavy rains. 

The so-called hills were made by striking through the bed with a 
hoe at the place indicated for the plant to about the normal level of 
the field. After making sure that the spot was free from trash or 
other obstructions that might interfere with the setting of the plant, 
a pat was made with the hoe, which completed the hill. A man will 
‘cut off” in this way about 6,000 hills in a day if the field is reason- 
ably free from trash and in a condition of good tilth. Variations of 
this method might be desirable or necessary according to the condition 
of the field. 

SETTING THE PLANTS. 


The aim at setting time is to have the plants grow off quickly and 
uniformly. A regular start in the growth of the plants is more 
important than many farmers seem to realize. There is a saving of 
labor all through, and it is possible to cultivate much more effectively 
if the crop maintains a uniform state of development. The ideal 
condition would be to have the crop sufficiently uniform to justify 
cutting clean as you go at harvest time. It would be the most 
economical way of handling and best for the quality of the tobacco. 

In drawing plants from the bed care should be taken to have them 
uniform in size and hardness. They should not be bruised or allowed 
to lie around and curl up. When transplanted, care should be taken 


METHODS OF CULTIVATING AND CURING. 29 


that the earth is pressed firm around the roots at the bottom of the 
kole as well as at the top. It is very important in setting a plant that 
the head should be just at or slightly above the level of the ground. 

It is, of course, necessary to take advantage of such planting seasons 
as come, but hot weather, moderate precipitation, with several days 
of cloudiness and little wind are the conditions most favorable to the 
newly transplanted plants. Cold winds and heavy rains are very unfa- 
vorable. About the third day after transplanting, a good idea may be 
obtained by the grower as to which plants will probably live. If the 
season In which the plants were set was a good one, there will still be 
left a good supply of moisture in the soil, and it is then the time to 
make an effort to perfect the stand of plants. Select the very strong- 
est plants in the seed bed and reset the doubtful hills, pouring around 
each plant about a cupful of water. When the water has settled down, 
draw a little dry soil around the plant to keep the moist soil from baking 
and forming a clod about the roots. If great care is exercised in set- 
ting on the third day, the new plants will start growing at once and 
the entire field will be uniform. 

Of course, if the soil is full of worms, especially the wireworm, an 
even start is out of the question. If this worm is found attacking 
practically every plant, as is sometimes the case, the grower might as 
well give up the field for tobacco that year, unless he chooses to wait 
until the last of June before resetting the field, at which time the worm 
disappears, but the chances would be less for a profitable crop from 
such late setting. 

CONTROLLING INSECT PESTS.” 


Cutworms.—Some headway was made in fighting the cutworms, which 
were present in considerable numbers, by using a mixture of Paris 
green and corn meal or wheat middlings and sifting a small quantity 
of this mixture on each hill either before or after the plant was set. 
The worms come to the surface when the soil is moist and eat this 
mixture. Whenever heavy rains washed the poison away the appli- 
cation was repeated. This mixture was also used in killing the bud 
worm and is best applied by shaking it over the plant. A tin can hold- 
ing a quart or more with holes punched in the bottom and a handle 
made of stiff wire was found a convenient arrangement for applying 
the poison. 

Hornworm.—The greatest pests of tobacco last season in Virginia 
were the hornworms. They made their appearance in two main 
broods. The first of these appeared during the latter part of June 
and the first part of July; the second early in August, remaining from 

« For descriptions and full directions for the control of the insect pests of tobacco 


see Farmers’ Bulletin No. 120, by L. O. Howard, Bureau of Entomology, U.S. Depart- 
ment of Agriculture. 


30 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


that time until frost. The August brood was by far the more trouble- 
some. Many farmers pay but slight attention to the June brood, the 
tobacco being in many cases so small that the leaves which they muti- 
late could be primed off at topping time. If the tobacco is forward, 
however, the worms will do as much harm as at any other time, and 
they must be kept off. Spraying with Paris green at the standard rate 
of 1 pound of Paris green and 1 pound of lime to 125 gallons of water 
was found effective. The mixture was kept well agitated during appli- 
cation, as the Paris green settles and the last part coming from the 
tank might be so strong as to damage the tobacco. The tobacco is not 
easily damaged by Paris green at the stage of its growth when the first 
crop of worms are present, and if care be taken not to get the settled 
solution on the leaves very little risk is taken. 

For combating the hornworm in August the use of Paris green is 
of very doubtful expediency. In these experiments and from the 
experience of the farmers it has been demonstrated that the use of 
Paris ereen in the later stages of the growth of this type of tobacco is 
attended by great danger of burning the leaf, if applied in sufficient 
streneth to kill the worms. Hand picking is therefore the great reli- 
ance of the Virginia growers. An effort should be made to check the 
worms when they are small, as at that stage of their growth the damage 
done by them is less, and they will usually be found near the damaged 
portion of the leaf upon which they are feeding. After they get 
larger they travel from one plant to another and easily elude very close 
searching. 

It is the habit of the moth of the hornworm to spend its days in 
seclusion, but at dusk it flies over the tobacco fields, depositing its eggs 
on the underside of the leaves of the plant. Many of the moths were 
poisoned by the old-time remedy of putting a few drops of sweetened 
cobalt solution in the flowers of neighboring jimson weeds or in arti- 
ficial flowers made for the purpose and set up on stakes about the field. 

The natural lessening of the worm damage and of the labor neces- 
sary in catching the worms is one of the several reasons why early 
planted tobacco is Jikely to be more profitable than late planted tobacco. 
lf the crop is ready for harvest by the last of August the tobacco is 
only liable to damage from the hornworm for a short period of time, 
whereas if the tobacco is set late and not ready for harvest until the 
latter part of September or the beginning of October the worms have 
a longer period in which to cause damage. 


CULTIVATION. 


The practice of many farmers in the dark district of Virginia is to 
cultivate the crop twice with a double-shovel plow and then for a last 
cultivation to lay the crop by with a turning plow by throwing four 
furrows to the row, two on each side. <A period of two or three 


METHODS OF CULTIVATING AND CURING. 31 


weeks usually elapses between these cultivations. The crop is gener- 
ally hand hoed twice. As opposed to this practice of infrequent 
deep cultivation, both the Bureau and the experiment station believe 
in the advantage to be gained by frequent shallow cultivation. About 
a week or ten days after the crop has been transplanted to the field 
the first cultivation should take place, as at that time the roots have 
not spread out into the soil and it has very likely become consider- 
ably packed in the middle of the rows, owing to heavy rains which 
may have occurred and to the considerable tramping which it has 
received when wet incident to the operations of setting, fighting cut- 
worms, etc. At this time, therefore, a thorough deep breaking out 
of the middles of the rows seems desirable, and for this purpose on 
the stiff, red clay soils of Piedmont Virginia there is perhaps no bet- 
ter implement than the double-shovel plow with narrow blades run 
three times in a row. 

This has been the practice in these experiments and has given satis- 
factory results. After this the roots of the plants will begin to spread 


Fic. 1.—Cultivator used in the Appomattox fields. 


into the rows and only shallow cultivation should be practiced. For 
this purpose a five-toothed cultivator of the familiar type (see fig. 1), 
with an 18-inch sweep on the rear stock and with depth-regulating 
attachment was used in the Appomattox fields. The crop was regu- 
larly cultivated each week during its growth. The idea of using a 
turning plow to form a high bed to each row or of repeatedly hilling 
up each plant with a hoe still has a good number of advocates, but it 
is probably being practiced less and less each year. Its exponents 
argue that there will be fewer lugs on the crop that is hilled and that 
it is easier to worm and sucker when walking in the furrows. Neither 
the Bureau nor the experiment station believes in the practice and it 
is certainly more expensive than simply passing through the row once 
or twice with a cultivator. In droughty weather the moisture supply 
is not so well retained as by the more level system of cultivation; 
besides the tearing up of the root system incident to the use of the 


32 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


turning plow is wrong both in theory and in practice. If a rain occurs 
soon after the operation and settles the soil around the roots, the 
evil effect may not be so serious, but if droughty weather prevails the 
greatest harm to the growing crop is done. 

The increasing tendency of the plant to make lugs where level 
cultivation is practiced. is perhaps indisputable in theory, but in 
practice we find the difference very slight and more than compensated 
for by the advantages enumerated. It is not to be understood that 
perfectly level cultivation is advised. The cultivator with the sweep 
attachment will draw a little soil to the plant each time it is used, and 
the field will finally be left with a gently undulating surface, sufficient 
to prevent water from standing around the plant in the event of heavy 
rains. 

The first crop of tobacco grown at Appomattox was hand hoed twice - 
and a portion of it three times, owing fo the dry weather, depredation 
of the wireworm, and the countless number of vines and sassafras 
bushes that attempted to take possession of the soil. ‘The succeeding 
crops were hoed only once, owing to the improved condition of the 
soil and also to the fact that very little resetting was necessary, and 
that consequently the crop started uniformly. In order to obtain the 
best results in cultivating, it is necessary that the plants should be set 
in line on the row so that the implement will place the soil uniformly 
around each plant. 


TOPPING AND SUCKERING. 


After a period of eight or nine weeks from the time of transplanting, 
some of the plants will normally begin to show signs of budding out. 
The topping season is now on hand. Theaim here is to have the crop 
mature in a uniform condition, to improve the quality of the leaf pro- 
duced, and to obtain as large a yield as possible. Experience and 
judgment are necessary in this important operation, although the 
greatest yield would be obtained by leaving on all the leaves and 
merely plucking out the bud as soon as it could be distinguished and 
by keeping off all the suckers. This is, in fact, all that is done in 
most of the types of cigar tobacco, but for the tobacco under con- 
sideration the leaves would be too small, and consequently lacking the 
body and toughness required by the demands of the trade. 

The leaves that grow on the middle of the stalk naturally have the 
quality most desired. In order to improve still further the quality of 
these middle leaves there has developed the custom of priming off 
several of the bottom leaves and of breaking out several of the top 
leaves along with the bud in its undeveloped stage, so that all the 
nourishment is concentrated in less than half the leaves that would 
naturally grow on the stalk. About eight or ten leaves are usually 
left to mature, although the number left varies with the conditions. 
Primarily the number of leaves that should be left on a plant depends 


‘OOOVEOL AHYVd ONILSSAYVH 4O GOHLAIA 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


PLATE V. 


PLATE VI. 


Bul. 46, Bureau of Soils, U. S. Dept. of Agriculture. 


cra 
iors 


SCAFFOLDING AND HAULING DARK TOBACCO. 


i 
Ave 


’ 


Ie 


ip 


METHODS OF CULTIVATING AND CURING. 33 


upon the thrift and vigor of its growth. If it is topped too low, the 
yield will be unnecessarily sacrificed and the leaves remaining will be 
coarse and overgrown, besides being more liable to damage by the 
weather or in the handling. 

For the Austrian trade, which demands the largest leaf, there 
is very little to be gained by having the cured leaf more than 24 
inches long, while for plug wrappers 20 inches would be more satis- 
factory. The aim of the grower should be to force the growth of the 
selected leaves while the plant is still young and vigorous. It is best, 
therefore, to break the top of the plant out just as soon as it gets 
above the number of leaves which are to remain. This will usually 
be some little time before the bud would appear. As an aid to top- 
ping to a certain number, as it is often desired to do, in giving instruc- 
tions to field hands it is perhaps worth remembering that the leaves of 
tobacco are so arranged on the stalk that after the bottom leaves are 
primed off, the ninth leaf will be directly over the bottom one and if 
it be broken out with the top the plant can be topped to eight leaves 
without counting. 

The time that it takes a plant to mature after topping depends some- 
what on the number of leaves which are left. In order to bring as 
many plants as possible to a uniform state of ripeness at one time, it is 
customary to top to more leaves at first and then to fewer at subsequent 
toppings until the desired number are left. In these experiments, on 
plat No. 3, where the growth was very vigorous, the first toppings were 
made at about twelve leaves to the plant, and then down to seven or 
eight, leaving the field at the last topping with an average of ten leaves 
to the plant, while plat No. 2 averaged nine leaves to the plant, and 
plat No. 1 seven leaves. 

Suckers will begin to appear from the axis of the leaves soon after 
the plant is topped. The first suckers will appear near the top of the 
plant and so on downward as the upper ones are broken off. ‘Two sets 
of suckers will usually grow on the plant, but it will be necessary to 
go over the field five or six times, as they will grow upon the plants at 
different times. The whole object of topping is defeated if the suckers 
are allowed to grow, and they should not be longer than 2 inches before 
they are removed. ‘The field should be gone over at least once a week, 
and in the experiment it was found more satisfactory to sucker the 
crop every five days, as the suckers being smaller could be broken out 
easier and faster than if allowed to grow larger. 


HARVESTING. 


From ninety to one hundred days after transplanting and about 
thirty-five days after topping the tobacco will usually be ready to har- 
vest. Certain signs of ripeness accompany this maturity of the plant. 


34 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


Their recognition is largely a matter of experience and judgment. 
The leaves for some time have been graining up and the appearance of 
the field has not the intensely green color which it had for two weeks 
after topping. The suckers have ceased to grow with their usual vigor. 
The edges of the leaf have turned a little yellow and begun to fold 
under a little all around. The leaf is thick, heavy, and brittle, and 
if it be pinched up between the thumb and finger it will crack open. 
These signs are unmistakable to the experienced grower. It is a fine 
question to know just when the entire crop is in the most favorable 
condition for cutting, in order to secure the best results in quality and 
yield. If it should stand too long in the field, it will deteriorate in 
weight, elasticity, and soundness. If, on the other hand, it is cut 
too soon, it will be sound but will be lacking in body and weight, and 
in the curing process it will not yellow so readily and the final color 
will be dull in hue instead of being clear and lustrous. 

It is not always possible to choose, but when possible it is best not 
to cut tobacco until three or four days after a heavy rain, as the gum 
which accumulates on the leaf-in dry weather and which helps its 
appearance and quality when curing is washed off by the rain, and if 
possible should be given time to accumulate again before cutting. 

Harvesting by splitting the stalk down from the top to within 2 or 3 
Inches of the bottom and cutting off just below the bottom leaf and 
straddling the split stalk over a stick is the common practice. (See 
Plate V.) There are some localities where many of the farmers cut 
the plant down and allow it to wilt on the ground and then spear it 
upon the stick. Both methods have their advantages according to cir- 
cumstances and labor. The splitting of the stalk hastens the curing 
process by allowing 2 more ready escape of the moisture from the 
stalk. This is undoubtedly an advantage. The sticks used through- 
out Virginia are all split by hand from pine timber. They are made 
43 feet long, so as to fit the distance between the tier poles in the curing 
barn, which are generally 4 feet apart. The method of procedure at 
harvest is of course varied some to meet the individual ideas of the 
farmers and according to the conditions of labor attending each case. 
The general method, however, is as follows: The sticks are first 
dropped through the field every fourth row, thick enough to take the 
tobacco that is to be cut for four rows. Two men with sharp knives” 
will each spear the stalk and cut the plants from two rows and hang 
them at once on the stick which the third man is holding in the row 
between them. (See Plate V.) The laborer holding the stick should 
keep careful watch of the number of plants put on the stick and lay it 
carefully on the ground when full. The tips or tails of the tobacco 
should be turned away from the sun when there is danger of sunburn 
and toward the sun to make the tobacco wilt better when there is no 
such danger. From six to ten plants are usually placed upon a stick, 


METHODS OF CULTIVATING AND CURING. 35 


depending upon the size and condition of the plants and to a certain 
extent upon the climatic conditions which are to be expected during 
the curing process. 

It is economy to place as many plants upon the stick as can be 
handled without damage. Eight plants to the stick are about the usual 
number. When the sun is high and hot it will not take many minutes 
for the tobacco to sunburn, and it is best to turn the stick of tobacco 
to prevert this damage. After wilting, the tobacco should be hung 
on a scaffold in the field (see Plate VI) or hauled to the barn (see 


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Fig. 2.—Curing barn for dark fire-cured tobacco. 


fig. 2). If the labor conditions are favorable, there is no cheaper and 
in some cases no better way of handling tobacco than to haul it to the 
barn as fast as it wilts. There are, however, many instances when 
much is to be gained by first scaffolding in the field. The tobacco 
becomes so thoroughly wilted and sapped by staying several days on 
the scaffold with the hot sun shining upon the butts that the sticks 
may be spaced more closely in the barn without danger of house burn 

pole sweat. There is thus a material saving of barn room. 
Another important gain by scaffolding is that when the labor force is 


36 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


short the tobacco is removed from the hills in a much shorter period 
of time, thus insuring it from damage by hail, frost, ete. 

To secure a uniform cure, it is important that the tobacco placed in 
the barn should be cut as nearly at the same time as practicable. Not 
over two or three days should be consumed, and it would be better if 
the barn could be filled in one day. In some instances it is probable 
that the tobacco may have to remain on the scaffold for several days 
after it is cut; therefore it should not be crowded on the scaffold, but 
sufficient space should be lett between the sticks, so that in the event 
of rain the air and sun can penetrate and Tite he dry out the tobacco. 
Otherwise the plants would ‘‘strut” with the moisture held between 
the leaves and the tobacco might become damaged. Owing to the 
scarcity of labor in Appomattox County, all of the tobacco in these 
experiments was placed upon a scaffold before being taken to the 
curing barn. 

CURING. 


At curing time we find one of the strongest arguments in favor of 
reasonably early planted tobacco. It is a dificult matter to obtain a 
satisfactory cure in cool, dry weather, such as often prevails in 
Virginia after the month of September is well advanced. In such 
weather it is hard to control the moisture and temperature conditions. 
It must be borne in mind that curing tobacco is entirely a different 
process from merely drying the leaf. Heat alone will dry tobacco, 
but in curing it is necessary to maintain an adequate: amount of 
moisture. The changes which occur in the leaf while it is curing are 
mainly chemical in their nature and can not take place when it is 
merely dried, so that if the leaf becomes dry before the color changes 
are produced it will be found extremely difficult to bring them about 
afterwards even by a return of the right conditions of moisture. 

This is where the trouble is experienced in curing a barn of late-set 
tobacco. It is apt to dry instead of tocure. The cool temperature at 
which the tobacco dries is unfavorable to the chemical changes that take 
place in the leaf to develop the desirable colors, and, unless used judi- 
ciously, if artificial heat is employed the conditions are not improved, 
because the addition of this heat is apt to exhaust the moisture and 
the result will be worse than if no heat is used. The yellowing 
stage is the first step in the curing process. The change to yellow is 
caused by a breaking down of the green chlorophyl granules during 
the first few days after the plant is cut. The riper the tobacco the 
more quickly will this change take place. Therefore to yellow uni- 
formly, the plants should be cut as nearly as possible at a uniform 
stage of ripeness. This change in the leaf is favored and hastened by 
gentle warmth, moderate moisture, and darkness. 

It is not orgie y to use artificial heat in yellowing ine type of 
tobacco, especially with early cut tobacco. In cool weather this 


METHODS OF CULTIVATING AND CURING. of 


change in the leaf may be favored by hauling the tobacco to the barn 
in the middle of the day and crowding it closely together in the barn, 
which wiil retain the heat and conserve the moisture. The barn should 
be kept closed, so as to keep out the light and cold air, maintaining a 
temperature of about 90° F. When crowded together on the poles in 
this manner, it must be closely watched, especially if the weather should 
turn moist and warm. ‘Tobacco usually can not be left in this condi- 
tion more than a few days. After the tobacco yellows it must be 
regulated in the barn, giving enough space between each stick to allow 
a free circulation of air, especially when helped by the building of 
small wood fires. ‘The distance to be left between the sticks is a mat- 
ter for judgment in each particular case, depending upon the nature 
of the barn and the expected climatic conditions. The next change 
that takes place in the leaf is from the yellow to the brown stage, and 
for this purpose artificial heat is used. This is alsoa chemical change 
and is due to certain oxidizing enzymes upon the chromogen com- 
pounds within the leaf.“ Moderate warmth and the presence of sutf- 
ficient moisture to keep the leaf in a soft, pliable condition until the 
change is completely effected in any given part of the leaf is essential. 

The first fires built under the tobacco should be very small to avoid 
danger of premature drying of the tips of any of the leaves not yet 
fully yellowed. This is called *‘ coddling the tails” by the farmers. 
The temperature should not be raised above 95° F. or 100° F. at this 
first firing, and should be maintained only long enough to dry out the 
surplus moisture and start the tips of the leaves already well yellowed 
to turn brown. A few hours at this time will generally be sufficient. 

Unless the weather continues very moist it will not be necessary to 
fire the barn for several days; but at the expiration of that time fires 
should again be placed in the barn. This process should be repeated 
every few days until all the gum has disappeared from the leaf and the 
tips of the leaves have begun to take on the brown color. After these 
conditions have been obtained a somewhat higher temperature may 
be used safely if the moisture supply is sufficient to prevent the 
drying of the leaf before the color changes have taken place. It will 
not usually be found desirable to allow the temperature to rise above 
125° F. for any length of time, as more tobacco has become damaged 
by too much than too little heat. It is the experience of old growers 
that tobacco cured with little heat will retain its oil and luster better 
and will be easier to order than when cured with more heat. After 
the barn has been fired three or four times in the way mentioned, the 
leaf will probably be pretty well cured, and will require no further 
attention until it is desired to take the tobacco down, perhaps several 
weeks later. In the event, however, of protracted warm, damp 
periods, it will be found necessary to examine the tobacco, especially 


a@See Report No. 65, Bureau of Soils, by Oscar Loew. 


38 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 

in the middle of the barn, and if musty stems are found and white 
begins to accumulate upon the midrib, moderate fires may be continued 
long enough to dry the tobacco thoroughly and prevent the spread of 
any damage. 

In curing tobacco by fire it is better to make several small fires 
than a few large ones. The average-size barn in Virginia is about 20 
feet square, and it is customary to build in this space about 20 small 
fires of hard wood, either oak or hickory. The color which a crop of 
tobacco will cure depends to a great extent upon the nature of the 
soil upon which it was grown. It is possible, however, by managing 
the barn to cure tobacco either light or dark in color. As a general 
principle, to cure tobacco light it should be spread thinly in the barn 
and enough fires used to cause a quick cure without drying the leaf 
too rapidly. To darken or blacken tobacco, the principle is to delay 
the cure and permit the tobacco to approach the pole-sweat condition, 
and not to dry off the excessive moisture faster than is necessary to 
prevent actual damage. Hang the tobacco closer on the tier poles in 
order to preserve the moisture. If the atmospheric conditions are such 
that a high heat and moisture can be maintained at the same time for a 
considerable period, material darkening of the tobacco will result. It 
may be well to remember, however, that tobacco once darkened can 
not be lightened again, and also that it is possible for the manufac- 
turer to take tobacco and darken it to meet the demands of the trade. 
Therefore it seems advisable for the grower to cure his tobacco a 
good, rich, solid cherry-red color, which meets the requirements of a 
larger trade and consequently invites competition among the buyers, 
this class of leaf being acceptable both for home manufacturing and 


export. 
STRIPPING AND ASSORTING. 


Nearly all the tobacco grown in the dark district of Virginia is 
taken down during a natural ‘‘season.” ‘‘ Ordering” cellars are the 
exception, although they are used in some instances. Tobacco will 
retain its order better and suffer. less damage when taken down ina 
cool **season.” It should be in sufficiently good ‘‘ order” so as not to 
break in handling, but must not be too moist. It is in the right con- 
dition when the stem is still a little brittle close to the stalk. Tobacco, 
of course, comes in ** order” much more readily in warm than in cold 
weather, and it softens very slowly, even in a saturated atmosphere 
when the temperature is below 50° F.; but under 40° F. it will hardly 
come into ‘‘order” unless continued damp weather occurs. 

The stripping from the stalk and the assorting of the leaves are 
usually performed at a single operation. The grade forming the 
largest portion of the crop is not usually stripped off by the sorter, 
but is passed over on the stalk to those who are performing the tying, 
to be stripped off later. The tying is usually done by women and 
children. : 


MARKETING. 39 


In an average crop, reasonably uniform in size and color, about 
four grades are made. The poorest grade is known as sand lugs, and 
consists of two or three leaves from the bottom of the plant, which are 
thin and poor in texture. The next grade is good lugs, and consists of 
leaves that have little more body and shghtly better texture, but are 
perhaps uneven in color, wormeaten, or have some other imperfec- 
tion sufficient to keep them from being classed with the leaf grades. 
The next two grades are composed of perfect leaves of good color, 
body, and texture, known as long and short leaf, and in some crops it 
is possible to select a fifth grade, which will be suitable for plug wrap- 
pers for domestic manufacture. In the last grade the leaves must be 
absolutely perfect in every respect. The proportion of grades varies 
greatly in crops, and it is understood that a certain grade of one crop 
will differ from the same grade in another. This is especially true of 
the leaf grades. Sometimes the good lugs of one crop may really be 
better tobacco and bring more money on the market than the leaf 
grades of another crop. 

An effort should be made in assorting a crop to make each grade 
conform as closely as possible to some specific trade requirement. 
For example, if there is sufficient leaf in a crop to warrant making a 
wrapper grade care should be taken to place in that grade only leaf 
that is suitable for that purpose, and so with the Austrian and Italian. 
types and others demanded by foreign trade. The various market 
erades pass imperceptibly from one to another, and it is often a matter 
of judgment, even among experts, as to where a certain grade of leaf 
may be used to the best advantage. The qualifications of the higher 
grades of leaf are more clearly defined than are the lower grades. 


MARKETING. 


Practically all of the tobacco grown in the dark district of Virginia 
is marketed by the auction system. In all of the larger towns and 
cities of the district there are immense sale warehouses conducted for 
the display and sale of tobacco. <A considerable portion of the crop is 
shipped to town in hogsheads by rail; but a still larger portion is 
marketed by packing the different grades down in the wagon body and 
hauling to town. By this method tobacco is often taken to markets 
25 or 30 miles distant. 

The auction system.of selling has many advantages to recommend 
it, as well as some disadvantages. There are some growers who 
believe that they could do better by personally negotiating the sale of 
their tobacco as they do with their other crops. Under the existing 
system the market, the buyers, and the money are always at the 
farmer’s immediate command whenever his tobacco is ready for sale. 
The charges and commissions for selling are uniform at the different 
markets and are subject to little change. If a grower is not satisfied 
with a price on a certain lot of his tobacco, he may pass the sale and 


40 IMPROVEMENT OF VIRGINIA FIRE-CURED TOBACCO. 


offer it again at another time, usually without extra warehouse charges. 
The laws and regulations which have been formulated as a result of 
many years of experience for the purpose of assuring fair dealings 
between the buyer, seller, and warehouseman are, in general, satisfac- 
tory. Itis, however, beyond the province of this Bureau and this 
station to enter into a discussion for or against this system of market- 
ing; the intention is merely to describe the system as it exists. ~ 
There is, of course, an opportunity with the auction system for the 
grower to look after the marketing end of his operations to advantage. 
It is needless to emphasize that the tobacco should be placed upon the 
market in the best possible condition, so that it will appear to advan- 
tage, and it is advisable for the grower to keep in close touch with the 
market so as to know the prevailing price of the standard grades. 
He will then be in a position to know. whether he is receiving a fair 
price for his tobacco and can better judge as to the advisability of 
passing a sale or not. : 


In the foregoing account of the methods of cultivating and handling 
dark tobacco, the Bureau and the experiment station have attempted 
to explain the methods which they have found to be the best in their 
general experience, and as brought out in their three years’ experi- 
ments. Of course no two crops would ever be handled exactly alike, 
and without a clear understanding of the principles involved it would 
be impossible intelligently to adapt methods to various conditions, 
seasonal and otherwise. In the experimental crops grown at Appo- 
mattox the practice has varied somewhat each year, according to con- 
ditions, but the procedure all through has been based upon the princi- 
ples outlined in this bulletin. 


SUMMARY. 


In the dark fire-cured tobacco district of Virginia, with declining 
yields and low prices, little profit results to the grower. 

More intensive methods of cultivation and a greater expenditure per 

acre for fertilizers—larger application and a better grade of fertilizer— 
result in increased yields per acre and in a larger proportion of the 
higher grades of leaf. 
The increased returns from the inboneively cultivated crop pay for 
the increased cost of labor and fertilizer and leave a larger net profit 
to the grower than accrues from the methods used by the generality of 
the growers in this district. 

Intensive cultivation leaves the fields in better condition for succeed- 
ing crops in the rotation, giving increased profits from these crops. 

The effect of the more intensive fertilization and cultivation was 
noticeable over the three years covered by this demonstration work, 
and the limit of improvement of the soil had apparently not been 
reached. 

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