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PRESENTED BY
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COPYRIGHT, 1910, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol. XXVIII. HARTFORD, CONN., JANUARY 25, 1910. No. 1.
Fig. I. — Milwaukee Boiler Explosion: General View of the Wreckage'
THE LOCOMOTIVE.
[January,
The Milwaukee Boiler Explosion.
A fearful boiler explosion occurred at 4 :20 a. m., on October 25, 1909, at
the plant of the Pabst Brewing Co., Milwaukee, Wis. Owing to the early
hour at which the accident occurred, the only persons in the boiler room at
the time were two firemen, Frederick Stirn and Gottlieb Jehnert. Mr. Stirn
was killed, and ^Ir. Jehnert was seriously injured. The plant was badly
damao-ed also, as will be evident from the illustrations presented herewith.
The boiler house, which was totally wrecked, had a frontage of approxi-
mately so feet on Tenth street (the street seen in Fig. 2), and was 161 feet
deep.' A big malt elevator adjoining the boiler plant on the south, one corner
of which can be seen at the extreme left of Fig. 2, was moved bodily from
',<>.' ; " " Fig. 2.— General View of Tenth Street.
ius-'i'uundjitiftn by more than three feet, and the south wall of the three-story
taaclline sh.op (shown in Fig. 2) was torn out Two of the six steam drums
that ' burst A'ere hurled across Tenth street, landing on top of a refrigerator
iiou^'e soiHs'.'deventy feet high ; and Tenth street itself was buried under tons
of ;brick 'an'4 iron debris.
'., V.The 'plant was insured with the Hartford Steam Boiler Inspection and
'■Tri5urance;; Company, under a policy for $150,000, with a limit of $50,000 for
any' one ''explosion. The property loss was estimated, by the assured, to be
rndre th'an $114,000; and as soon as it became apparent that the damage
axceeded ' $50,000, the Hartford company tendered the owners of the plant a
IQIO.J
THE LOCOMOTIVE
check for that sum in full. At the liiui of writitis this article, however, the
matter has not been closed.
A few weeks prior to the explosion, the boilers that were destroyed were
thoroughly inspected by one of the; most competent and painstaking boiler
experts in our organization — a man with over twenty years of continuous
experience as a boiler inspector, and with previous experience as a marine
engineer, under a U. S. Government license. A careful investigation made
by experts after the explosion showed that the accident was not due to any
cause that inspection could have detected.
Fig. 3. — Ruptured Ste.nm Drum on the Refrigerator House Roof.
3 1G451
THE LOCOMOTIVE.
[January,
Boilep Explosions.
September, 1909.
(351-)— A boiler exploded, September i, at Flemington, near Trenton,
N. J. John Schenck was seriously injured.
(352.)— On September i a boiler exploded at the Filer mining plant,
Grove City, Pa.
(353-)— A boiler ruptured, September 2. at the plant of the Chicago In-
sulated Wire & Mfg. Co., Sycamore, 111.
Fig. 4. — Another View of the Wreckage.
(3S4-) — On September 2 a tank used for the storage of compressed air
exploded in the boiler room of the Fort Logan military post, near Denver,
Colo. Fireman Frank Becovar was seriously injured, and the property loss
amounted to several thousand dollars.
(355-) — The boiler of a threshing outfit exploded, September 2, at
Deloraine, Man. John R. Rogers was killed.
(356.) — A small boiler exploded, September 2, at the fair grounds,
Des Moines, Iowa.
(3S7-) — On September 3 a boiler exploded on the tug R. B. Little, of the
Rugge Towing Co., near the upper end of Blackwell's Island, East River,
opposite New York City. John O'Donald was killed, and James Lavin and
one other man were seriously injured. The explosion occurred as the result
of a collision between the tug and a float.
igio.]
Til !•: LOCOMOTIVE
(358.) — Four tubes burst. Scptonibir 4, in a boiler at the plant of ilic
Flint Electric Light & Power Co., Flint, Mich, James K. Grandy and Frederick
McLail were injured, and it was thought thai Grandy might not recover.
(359-) — A cast-iron header fractured, September 5, in a water-tube boiler
at A. H. Belo & Co.'s printing plant, Dallas, Tex.
(360.) — A boiler exploded, September 6, on the steam yacht Eulic, at
Halifax, N. S. One person was severely injured.
(361.) — On September 7 a blowoff pipe failed at the plant of the Uptcgrove
Cigar Box Lumber Co., Brooklyn, N. Y.
Vk
One of the Rlttl-ked 13rums.
(362.) — A tube ruptured, September 8, in a water-tube boiler at the plant
of the John C. Roth Packing Co., Cincinnati, Ohio.
iz^i-) — The boiler of a freight locomotive exploded, September 8, at
Ellensburg, Wash. One man was fatally injured, and two others were injured
severely but not fatally.
(364.) — A cast-iron mud drum, attached to a water-tube boiler, exploded,
September 8, in a building owned by the Corporation of Trinity Church, and
located at 440-444 Canal St., New York City.
(365.)^ — ^Two tubes failed, September 9. in a water-tube boiler at the
Evansville & Southern Indiana Traction Co.'s power plant, Evansville, Ind.
(366.) — A boiler exploded. September 10, in Rozelle's cotton gin, at Full-
bright, fourteen miles west of Clarksville, Tex. Engineer IMcMillan was
killed, and the owner of the plant was scalded.
Q ' THE LOCOMOTIVE. [January,
(367.) — A tube ruptured, September 10, in a water-tube boiler in the
plant of the Texas Refining Co., Greenville, Tex. Fireman John V. Russell
was scalded.
(368.) — A tube failed, September 10, in a water-tube boiler in the Pabst
Grand Circle Hotel, New York City. William Ander was slightly scalded.
(369.) — A heating boiler exploded, September 12, on ]\Irs. J. D. Layng's
estate, at ]\Iount Kisco, N. Y. Hugh Burcli was seriously injured, and the
boiler house was wrecked.
(370-) — On September 12 a tube ruptured in a water-tube boiler in the
plant of the Sioux City Gas & Electric Light Co., Sioux City, Iowa. Alfred
Johnson and John Tilton were injured.
(37'^-) — i he boiler of a steam shovel belonging to David Benjamin & Co.
exploded, September 13, at Buck ]\lountain, near Hazleton, Pa. Two men were
injured very seriously, and six others were injured somewhat less severely.
The shovel was demolished.
(272.) — A boiler exploded. September 13, at the Lurlirie baths, on
Geary street, San Francisco, Calif. Richard Damme and William C. Hansen
were severely injured, and one corner of the building was blown out.
i373-^ — ^ The boiler of a traction engine exploded, September 15, on Wil-
liam Haas's farm, near East Randolph, N. Y. H. Lee Bushnell was badly
injured, and C. B. Stoughton and a man named Darling received minor injuries.
The machine was demolished. •
(374.) — The boiler of a threshing outfit exploded, September 15, on the
Patrick O'Mera farm, ten miles southwest of Junction City, Kans. Charles
Kruger was instantly killed, J. L. W^aters and Joseph Smith were severely
injured, and several other persons were badly bruised.
(375-) — A boiler exploded, September 16, in a sawmill at ^Middle Fork,
on Dog Creek, Jackson county, W. Va. David and Bascom Roggess were in-
stantly killed, and Appleton Garner was injured so badly that he died three
hours later.
(376.) — -A boiler exploded, September 16, near River Falls, A\'is. Charles
R. Ecker was killed.
(377.) — -On September 17 a stop-valve ruptured on a boiler at the
Pennsylvania Industrial Reformatory, Huntingdon, Pa.
(378-) — A cast-iron header ruptured, September 18, in a water-tube boiler
in the plant of the American Steel & Wire Co., Waukegan, 111.
(379) — A tube ruptured, September 18, in a water-tube boiler in the
]\Ietropolitan West Side Electric Railway Co.'s power plant. Van Buren and
Throop streets, Chicago, 111.
(380.) — A boiler exploded, September 18, in G. M. Lanning's sawmill,
several miles east of Lawrenceburg, Tenn. One man was slightly hurt.
(381.) — A slight boiler accident occurred, September 20, in the Bockstege
furniture factory. Evansville. Ind.
(382.) — A tube ruptured, September 21, in a water-tube boiler at the
Ingersoll-Rand Co.'s plant, Phillipsburg, N. J.
(383.) — On September 21 a boiler accident occurred at the wood working
plant of the Hotchkiss Bros. Co., Torrington. Conn. The accident consisted
in the rupture of a triple-riveted butt joint, through the plate at the outer row
ot rivets.
I9IO.] THE LOCOMOTIVE. 7
(384.) — Oil September 22 a boiler exploded in Basil Roberts's sawmill,
three miles west of Crofton, Ky. ihrre sons of the owner, Houston, Edgar,
and Charles, were badly injured.
(385.) — The boiler of a Canadian Pacific locomotive exploded, September
22, at St. Augustin, r.tar Montreal, 1'. Q. l-'ireniau lulward Edwards was
instantly killed. *'
(386.) — A tube failed, September _'3, in a boiler at the Smith ice plant,
Tiffin, Ohio, killing lireman William llooveral.
{3^7-) — ^ small boiler exploded, September 25, on the steamer .Idviiral
Sampson, at San Francisco, Calif. Mack Moore was terribly scalded.
(388.) — A boiler exploded, September 26, in the milk sterilizing plant of
R. F. & T. E. Osborne, Providence, R. I. Leon A. Osborne, a brother of the
owners of the plant, was fatally injured, and Edward Ziegler was scalded
seriously but not fatally.
(389-) — On September 28 a boiler exploded in E. E. Boone's sawmill,
near Spring Lick, Grayson county, Ky. Edward Boone (a son of the owner)
and Frank Westerfield were killed, and John Boone. Charles Boone, and George
Boone were seriously injured.
(390.) — A boiler used for operating a steam plow exploded, September 30,
at Manslield, near Malette, S. Dak. Clarence Wilson was seriously injured.
October, 1909.
^(39^) — A tube ruptured, October i, in a water-tube boiler at the plant of
the Greenville Electric Light, Heat & Power Co., Greenville, Pa.
(392.) — -A tube ruptured, October i, in a water-tube boiler at the H. C.
Frick Coke Co.'s Bridgeport mine, Brownsville, Pa.
(393-) — A slight accident occurred, October i, to a boiler in the Dahm &
Kiefer Tanning Co.'s plant, Grand Rapids, Mich.
(394.)- — A tube ruptured, October i, in a water-tube boiler at the
Olympia Cotton Mills, Columbia, S. C. Fireman Isaac Dixon was injured.
(395) — On October 2 a boiler exploded at a mine on the Cox land, a mile
and a half north of Joplin, Mo. E. H. Hover and Ramey Oldfield were injured
badly, but not fatally.
(396.) — A tube ruptured, October 3, in a water-tube boiler at the
Standard works of the H. C. Frick Coke Co., Mt. Pleasant, Pa.
(397-) — A boiler exploded, October 4, in the Poindexter sawmill, at
Addison, near Gallipolis, Ohio. George Poindexter was fatally injured.
(398-)— On October 4 a boiler exploded in the Brighton flouring mill,
Sacramento, Cal. The explosion wrecked one side of the building, and the
destruction of the plant was then completed by fire. The total property loss
was estimated at from $50,000 to $60,000.
(399-) — A tube ruptured, October J, in a water-tube boiler at the National
Ring Traveler Co.'s plant. Providence, R. L
(400.) — An accident occurred, October 4, to the boiler of A. J.. Henry &
Co., Camden, N. Y.
(401.)— A boiler ruptured, October 4, in the .\merican Granite Co.'s plant,
Lohrville, Wis.
(402.) — A boiler exploded, October 5, in Arnold's feed mill, at Byron,
near Owosso, Mich.
8 THE LOCOMOTIVE. [January,
(403.) — The boiler of an Illinois Central freight locomotive exploded,
October 5, at Waterloo, Iowa. Two men were fatally injured.
(404.)— On October 5 the drum of a superheater attached to a boiler
ruptured at the Jeffersonville Water Supply Co.'s plant, Jeffersonville, Ind.
(405.) — A boiler belonging to the Pacific Borax Co. exploded, October 5,
at San Bernardino, Cal. Two persons were fatally injured.
(406.) — A boiler exploded, October 6, in R. F. Campbell's sawmill and
ginnerj^ th-ree miles southeast of West, Miss. Dudley King and Otis McAfee
were fatally injured.
(407.) — :A boiler ruptured, October 7, at the ]\Iammoth shaft of the
H. C. Frick Coke Co., Scottdale, Pa.
(408.)- — A boiler exploded, October 9, on the Rogers dredge boat, at
Bishop, Til. The owner of the boat and one fireman were seriously injured,
and the property loss was estimated as over a thousand dollars.
(409.) — On October 9 a cast-iron header ruptured in a water-tube boiler
in the Polar Wave Ice & Fuel Co.'s plant, St. Louis, Mo.
(410.) — A boiler exploded, October 9, in the Cincinnati, Hamilton &
Dayton shops, at Fort Wayne, Ind. One man was killed.
(411.) — A tube ruptured, October 9, in a water-tube boiler at the Carnegie
Steel Co.'s plant, Duquesne, Pa.
(412.) — On October 11 a boiler belonging to the Chicago, Burlington &
Quincy Railroad exploded at Forest City, 111. One man was fatally injured.
(413.)- — A boiler exploded, October 12, in J. B. Hastings' cotton gin, in
Fork township, near Goldsboro, X. C. Mr. Hastings was instantly killed, and
Tobias V. Crocker and several other men were more or less seriously injured.
(414.) — A boiler exploded, October 12, in the pumping station at El Paso,
111. The fireman was killed.
(415.) — A boiler exploded, Octolier 12, at the ofiice of the Havana
Metal Wheel works, Havana, 111.
(416.) — A boiler exploded, October 12, in the West Side power house
of the Amoskeag Mills, Manchester, N. H. Joseph Lyons and Edgar B.
Harrington were injured so badly that they died in the hospital a few hours
later. Five other men were also injured to a lesser degree. According to the
local press, the property damage amounted to some thousands of dollars.
(417.) — A boiler exploded, October 12, in the Aylmer Electric Light Co.'s
plant, Aylmer, Ont. One person was killed.
(418.)— A boiler exploded, October 13, in the Turkish Bath Hotel, at
Montreal, Canada. Arthur Quelette was instantly killed, and Charles Binks
was seriously injured.
(_,iQ.)_The boiler of a donkey engine exploded, October 13, at the Lake
Whatcom Logging Co.'s Camp 4. near Bellingham, Wash. Fireman John
Larson and engineer George Beckwith were badly injured, and were conveyed
to the hospital at Bellingham, where Larson died.
(420.)— On October 15 a boiler exploded at Harmon's cotton gin, at
Graham, near Ardmore, Okla. Fireman William Ross was instantly killed,
and three other persons were injured. The plant was destroyed by fire.
C421.)— A small boiler used for heating water exploded. October 15, in
the basement of Holyoke Hall, at Massachusetts avenue and Holyoke street,
Cambridge, Mass.
I9IO.J THE LOCO MOT IVL. 9
(422) — A boiler ruptured, October 15, at the Glemi Lowry Manufacturing
Co.'s cotton mill, Whitniire, S. C. (See also the next item.)
(.423.) — A tube ruptured, October 16, in a water-tube boiler at the Glenn
Lowry Manufacturing Co.'s plant, Wliitniire, S. C. (See also the preceding
item.)
(424.) — On October 16 an east-bound passenger train on the St. Louis &
San Francisco railroad was wrecked near Tahlequah, Okla. As a result of the
wreck, the boiler of the locomotive exploded, killing engineer A. P. Vance.
(425.) — On October 16 the main stop valve ruptured on a steam main
in Burch & Champagne's sugar house, Glendale Plantation, Lucy P. O., La.
(426.) — A boiler belonging to the Ohio Western Lime Co. exploded,
October 16, at Sugar Ridge, Ohio. One man was seriously injured.
(427.) — A boiler belonging to the Griffin Lumber Co. exploded, October
18, at Griffin, fifteen miles south of Camden, Ark. Seven persons were killed,
and three others severely injured. The planing mill was demolished and
several neighboring buildings were badly wrecked.
(428.) — .\ heating boiler exploded. October 19, in the United States Indian
School at Rapid City, S. D. Adolph Russel, a pupil from the Pine Ridge
reservation, was killed, and Ronald Whitefeather, another pupil from the
same reservation, received injuries that were believed to be fatal.
(429.) — On October 19 a tube ruptured in a water-tube boiler at the plant
of the Lehigh Portland Cement Co., Ormrod, Pa. One man was injured.
(430.) — A cast-iron header fractured, October 21, in a water-tube boiler
at the plant of the St. Lawrence International Electric Railroad & Land Co.,
Alexandria Bay, N. Y.
(431.) — On October 22 several tulies failed in a water-tube boiler at the
plant of the Shenango Furnace Co., Sharpsville, Pa.
(432.) — A boiler exploded, October 22, at the Ratz sawmill, at St. Clements,
twelve miles from Berlin, Ontario, killing a well driller and seriously injuring
another man. The mill was completely demolished, and the property loss
was estimated at upwards of $ro,ooo.
(433) — On October 22 a heater exploded in the Chateau Frontenac,
Quebec, Canada. Four men were more or less seriously injured.
(434.) — A boiler ruptured, October 23, in the sawmill of the E. Libby &
Sons Co., Gorham. N. H.
(435.)— On October 21 a boiler ruptured in the Iroquois Creamery Co.'s
plant, Iroquois, S. D.
(436.) — A heating boiler exploded. October 24, in Plamondon & Paro's
dry-goods store, Quebec, P. Q. Fire followed the explosion, and the entire
property loss was about $1,200.
(437.) — The boiler of a freight locomotive exploded, October 24, about
a mile from Gano station, on the Big Four railroad, twenty miles north of
Cincinnati, Ohio. Oscar Pease and Charles Wycof? were killed outright,
and Granville Fuller was fatally injured. Two other men were also injure!
more or less seriously, but not fatally.
(438.) — On October 25 a terrible boiler explosion occurred in the Pabst
Brewing Co.'s plant, Milw-aukee, Wis. Frederick Stern was killed, and one
other man was injured. The property loss was estimated at over $114,000.
(See the illustrated article on this explosion, elsewhere in the present issue
of The LocoMOTn-E.)
10 THE LOCOMOTIVE. [January,
(439-) — On October 25 several cast-iron headers ruptured in a water-
tube boiler in the plant of the Elyria Iron & Steel Co., Elyria, Ohio.
(440.) —A boiler exploded, October 26, at the No. 2 mine of the Chicago,
VVilmmgton & Vermilion Coal Co., Joliet, 111. Fireman Jerome Shenk was badly
scalded.
(441.) — A boiler ruptured, October 26, in the Norwood Manufacturing
Co.'s plant, Tupper Lake, N. Y.
(442.) —On October zy a heating boiler exploded in a public school build-
ing, near Lafayette, Pa. The janitor was badly scalded.
C443.) — -The boiler of a Trinity & Brazos Valley railroad freight loco-
motive exploded, October 27, at Pearland, Te.x. Engineer AI. E. Tarver,
fireman W. M. Murchison, and brakeman F. Leach were seriously injured.
(444.) — A slight boiler explosion occurred, October 28, in the electric
lighting plant at Red Bank, N. J. W. B. Sheppard and Joseph Valleau were
injured.
(445.) — The boiler of a Grand Trunk locomotive exploded, October 29, at
Montreal, Canada. One man was fatally injured, and three others received
lesser injuries.
(446.) — A boiler exploded, October 29, in a sawmill on David Dawson's
farm, at Rockford, near Clarksburg, W. Va. Arthur Kringle and Curtis Nutt
were instantly killed, and Worthy Dawson was severely injured.
(447.) — A small boiler exploded, October 30. at luka. Miss. Some boys
built a fire under it without authorization, and the explosion was the result.
Samuel Kimberly was fatally injured, and Sidney Patterson, James Wood, and
Joseph Ross were seriously scalded.
(448.) — A boiler ruptured, October 30, on C. S. ]\Iathews' sugar planta-
tion, Mathews, La.
(449.) — The boiler of a freight locomotive exploded, October 30, on the
Coal & Coke railroad, near Yankee Dam, forty-six miles from Charleston,
W. Va. Engineer John Rogers, firemen W. E. Carruthers and T. J. Finley,
conductor James Riddle, and brakeman R. B. Thomas were instantly killed^
and brakeman Charles Patten was seriously injured.
(450.) — The boiler of Lake Shore locomotive No. 5948 exploded, October
31, just east of Geneva, Ohio. Fireman A. E. Crawford was instantly killed,
and engineer Harry Braymer was badly injured.
November, 1909.
(45T.) — A boiler ruptured, November i, in the pumping station of the
city water works, Frederick, Okla.
(452.) — A boiler ruptured, November i, in the plant of the Evans Marble
Co., Baltimore, Md.
(453-) — A tube ruptured, November 2, in a water-tube boiler at the power
station of the Columbus Railway & Light Co., Columbus, Ohio. Fireman
James Gaszway was injured.
('454.) — On November 3 a boiler exploded in E. P. Catron's sawmill, at
Purcell, Lee county, Va. A. J. Deaton was instantly killed, and William
Carroll was seriously injured.
("455.) — On November 4 an accident occurred to a boiler in William
Booth's shoddv mill, Gladwvne, Pa.
iQio.] THE LOCOMOTIVE. H
(456.) — On November 4 the nnul driiin of a boiler exploded in Wcstphal &
Sons' flouring mills, Oakland, Cal. Janus Peterson was badly scalded, but at
last accounts his condition was improving.
(457-) — A boiler explosion occurred, Novcmljcr 4, on the steamboat
Gloria, at Sterling. 111.
(458.) — A tube ruptured, Xovcnihcr 5, in a \vatcr-tui)e boiler at the
power plant of the Philadelphia Rapid Transit Co., Thirty-thir?f and Market
streets, Philadelphia.
(459) — A boiler tube burst, Xovcmlicr 5, on the United States battleship
Xortli Dakota, while she was on an endurance run off Cape Ann. Mass. William
H. Qrange, John Souden, A. Peterson, and Peter McConnell were injured.
(460.) — Several sections of a cast-iron heating boiler fractured, November
5, in an apartment building owned by ^lary H. Ilusted, Denver, Colo.
(461.) — On November 5 a boiler exploded at Orangeburg, S. C, killing
one person.
(462.) — The boiler of a freight locomotive exploded, November 6, on the
New York Central railroad, at Belmont, near Hornell, N. Y. Engineer
Chauncey C. Green and fireman Christopher Rider were instantly killed, and
three other men were injured. The freight train was wrecked as the result
of the explosion.
(463.) — A boiler exploded, Novcmlier 6, in Keith & Thomas' sawmill,
Algood, Tcnn. Three men were injured, and the property loss was about
$2,500.
(464.) — A tube ruptured, Novcmlicr 7, in a water-tube boiler in the
plant of the Sharon Tin Plate Co., South Sharon, Pa.
(465.) — A boiler used in drilling an oil well exploded, November 7, on the
S. I. Davis farm, on Big Wheeling creek, near Wheeling, W. Va.
(466.) — On November g a boiler exploded in Charles Creech's cotton gin,
near Selma, N. C. L. S. Parrish was instantly killed, three other men were
injured, and the plant was wrecked.
(467.) — A boiler exploded, November g, at the plant of the Palatka Gas,
Light & Fuel Co., Palatka, Fla. Walter Croomer and Marshall Smith w-ere
killed, and the property loss was about $3,000.
(46S.) — On November g a boiler exploded in the brick and terra cotta
plant at Carnegie, some thirty miles south of Stockton, Calif. Two persons are
said to have been injured, and the plant was considerably damaged.
(46g.) — On November 10 a slight boiler explosion occurred in the Samuel
Mundheim Co.'s hat factory, Brooklyn, N. Y. John Wheeler and John Kurz
were scalded to death.
(470.) — A small boiler exploded, November 12, in Brace, ?iIcGuire & Co.'s
cleaning works, Chenango street, Buffalo. N. Y.
(471.) — A heating boiler exploded, November 12, in the basement of the
building occupied by the post office, at Allegan, Mich. The damage was
serious, but we have seen no estimate of its actual amount.
(472.) — A boiler belonging to the Stewart Logging Co. exploded,
November 12. at Aberdeen, Wash. One man was killed.
(473.) — A tube ruptured, November 13, in a water-tube boiler in the
Pillsbury- Washburn Flour Mills Co.'s Palisade j\Iill, [Minneapolis, ]\Iinn. Fire-
man Edward Lafore was injured.
(474.) — A tube ruptured, November 13, in a water-tnlie boiler at the
12 THE LOCOMOTIVE. [January,
Dall Lead & Zinc Co.'s plant, Meekers Grove, near Platteville, Wis. Firemanj
Joseph Raisbeck was injured.
(475-) — The boiler of freight locomotive No. -/-jj of the Seaboard Air
railroad exploded, November 14, between Richmond, Va., and Petersburg.
Engineer Thomas C. Ennis was seriously injured, and died within a few hours.
(476.) — Three cast-iron headers fractured, November 15, in a water-tube
boiler at the Kingston Coal Co.'s plant, Kingston, Pa.
(477-) — A boiler exploded, November 15, at Storm & Corsa's paper mill,
Catskill, N. Y. Five persons were more or less injured, the boiler house was
demolished, and several other buildings were damaged.
(478.) — On November 16 a blowoff pipe failed in Maley & Wertz's planing
mill, Evanville, Ind. Henry Strunk was scalded.
(479.) — Several tubes ruptured. November 17, in a water-tube boiler at
the Havlin Hotel, operated by The Havlin Realty Co., Cincinnati, Ohio.
(480.) — A boiler exploded, November 17, at the Beaver Dam Paper Mills,
near Timicula, Chester county. Pa. One end of the mill was torn out.
(481.) — The boiler of a locomotive belonging to the New York Central
railroad exploded, November 17, at Buffalo, N. Y. One person was injured
fatally, and two others severely, but not fatally.
(482.) — On November 18 a blowofif valve broke on a boiler at the plant
of the North Shore Gas Co., Waukegan, 111.
(483.) — The boiler of freight locomotive No. 2046, of the Chicago,
Burlington & Quincy railroad exploded, November 18. at Lincoln, Neb. Fire-
man George Meecham was instantly killed, and engineer George Pierce and
brakeman Upton were seriously injured.
(484.) — A tube ruptured, November 18, in a water-tube boiler at the
plant of the Crescent Portland Cement Co., Wampum, Pa.
(485.) — The boiler of a locomotive used in connection with a construction
train exploded, November 19, five miles west of New Castle, Ind. Engineer
Edward Walters was instantly killed, and fireman Glessie Davison v/as seriously
injured.
(486.) — The boiler of a locomotive exploded, November 20. on the
St. Louis & San Francisco railroad, near South Greenfield, ]\Io. William
O'Brien was injured so badly that he died on the following day.
(487.) — A tube ruptured. November 22. in a water-tube boiler at the
Beach street power house of the Philadelphia Rapid Transit Co., Philadelphia.
Pa.
(488.) — On November 22 a boiler exploded in E. B. Arnold's steam
laundry. Aurora. Neb.
(489.) — -A boiler ruptured, November 23, on the dredge Niagara, at
Tonawanda, N. Y. Two persons were seriously injured.
(490.) — A boiler exploded, November 24, on the Hunter farm, Franklin,
Pa. One person was killed, and two others severely injured.
(491.) — A boiler exploded, November 24, in a laundry at JopHn, Mo.,
wrecking the building. Mr. Loren Galloway, w-ho was passing the place at
the time, was seriously injured, but will recover.
r492.)— The boiler of a sawmill belonging to R. S. Nickle and Riley
Thompson exploded. November 25. at Richmond Falls, near Beckley, W. Va.
C493.)— A heating boiler exploded, November 25, in the Westminster
Apartments, Seattle, Wash. The property loss was estimated at $3,000.
I910.] THE LOCOMOTIVE. j^Q
(494.) — On November 25 a boiler exploded on McDowell's farm, near
Tarboro, N. C. One person was killed, and one severely injured.
(495) — A boiler exploded, Noveinhor 27, in R. L. Owens' shingle mill,
four miles west of Magnolia, Ark., killing a child, and severely burning the
engineer.
(496.) — A cast-iron header fractured, November 27, in a water-tube boiler
in the Fairfield Dairy Co.'s plant, Fairfield, N. J.
(497-) — A copper boiler exploded, November 27, in J. A. Wright & Co.'s
silver-polish plant, Keene, N. H. The property loss was estimated at $2,000.
(498.) — A rotary boiler exploded, November 28, in R. S. Morehouse's
paper mill, Bridesburg, Philadelphia, Pa. The entire first floor of the plant was
wrecked.
(499.) — A header fractured, November 28, in a water-tube boiler at
the Baldwin Locomotive Works, Philadelphia, Pa.
(500.) — A boiler exploded, Noveml)cr 29, in the Foreman-Blades Lumber
Co.'s sawmill, Elizabeth City, N. C. Henry Smith and Robert Perry were
injured, and the property loss was aljout $3,800.
(501.) — Several cast-iron headers fractured, Novemlier 29, at the Rose
Hill Sugar Refining Co.'s plant, Abbeville, La.
(502.) — A boiler exploded, November 29, in the J. A. Greene stone quarry,
Stone City, Iowa. One person was killed, and the property loss was estimated
at $t 0,000.
(503.) — A heating boiler exploded, November 30, in the Central High
School building, Pueblo, Colo.
(504.) — On November 30 the inner shell of a steam-jacketed drier col-
lapsed at the rendering works of the F.rie Reduction Co., Erie, Pa.
December, 1909.
(505.) — A boiler exploded, December i, in Radclift'e Brothers' woolen
mills, Shelton, Conn. One man was instantly killed, and another was injured.
The property loss was estimated at from $200,000 to $250,000.
(506.) — A tube ruptured, December i, in a water-tube boiler in the
Brooklyn Rapid Transit Co.'s power house, Kent and Division avenues,
Brooklyn, N. Y. George Williams and Robert Hansen were scalded seriously
and probably fatally.
(507.) — A boiler exploded. December i, in the Temple-Belton Traction
Co.'s power house at Midway, near Temple, Tex. Engineer Asa Bunn was
injured.
(508.) — A blowofif pipe rupturcfl, December i, at the Boston Woven Hose
& Rubber Co.'s plant, Cambridge, Mass. Fireman Abraham Jones was slightly
injured.
(509-) — On December i several tubes ruptured in a water-tube boiler
in the Havlin Hotel, operated by the John H. Havlin Realty Co., Cincinnati,
Ohio.
(Sio.) — A small boiler, intended for use on a steam launch, exploded,
December 3, at Hudson, Mich. Linford McQueen was badly injured.
(511.) — A tube ruptured, Derrmber 3, in a water-tube boiler at the
plant of the L^niversal Portland Cement Co., South Chicago. Til.
14 THE LOCOMOTIVE. [January,
(512.) — A boiler exploded, December 4, in St. Patrick's Orphanage,
Ottawa, Canada. The property loss was estimated at $3,000.
(513.) — A tube ruptured, December 4, in a water-tube boiler at the Beach
street power station of the Philadelphia Rapid Transit Co., Philadelphia, Pa.
(514.) — A boiler exploded, December 6, at the Peccio coal slope just
north of Brazil, Ind. Charles Durgan and Felix Nelson received injuries that
were believed to be fatal. Another man was also injured seriously i)ut not
fatally.
(515.) — A boiler ruptured, December 6, at the Oconee Mills, Westminster,
s. c.
(516.) — A boiler exploded, December 6, in a six story building owned by
the Homestead Realty Co., and situated at 910 Broadway, Kansas City, Mo.
James Foley and James Cox were killed, and four other men were injured, —
one of them, it is believed, fatally. The damage to the building was estimated
at $7,500. It is also said that there was a stock of drugs on the third floor,
which was damaged to the extent of $40,000. It is reported that the explosion
was due to simple overpressure, and that between the boiler and the safety-
valve there was a stop-valve, which was found to be tightly closed, after the
explosion.
(517.) — On December 6 the crown-sheet of locomotive No. 208, of the
Denver & Rio Grande railroad, collapsed at a point 25 miles north of Santa Fe,
N. M. Fireman Kincaid was injured.
(518.) — The boiler of a Denver & Rio Grande locomotive exploded.
December 8, at Blanca, 18 miles east of Alamosa, Cal. Fireman W. B. Chase
and brakeman Joseph Wetsenberger were injured, and the former died of his
injuried.a few hours later.
(519-) — On December 8 a number of sections fractured in a cast-iroii
heating boiler in the opera house owned by W. A. Maurer and W. S. Keeline,
Council Blufifs, Iowa.
(520.) — The boiler of a hot-water heating plant exploded, December 8,
in the residence of D. W. R. Macdonald, Washington street, St. Louis, Mo.
The property loss was estimated at about $1,000.
(521.) — A boiler belonging to the Logan Gas Co. exploded, December 8,
at Avon, near Lorain, Ohio. Joseph Wolf and William Cummings were
seriously injured, and it was believed that the former would die.
(522.) — On December 9 a boiler exploded at the plant of the LTnion
Phosphate Co., at Tioga, nine miles west of Gainesville, Fla. The plant was
completely demolished.
(523.) — On December 9 a number of tubes failed in a water-tube boiler
at the Havlin Hotel. Cincinnati, Ohio.
(524.) — A boiler used for heating water exploded, December 9, in the
basement of a three-story house at 416 West Forty-second street. New York
City. Mrs. Daniel O'Keefe was slightly injured. The property loss is
estimated at $5,000.
(525.) — The boiler of a hot- water heating plant exploded, December 9,
in the basement of John A. Bubb's residence, Williamsport, Pa.
(526.) — On December 9 an accident occurred to the boiler in the office
building of Morley Bros., Saginaw, Mich.
(527.) — A hot-water boiler exploded, December 10, in the basement of
McVicker's Theatre, Chicago, 111.
igio.J THE LOCOMOTIVE. 15
(5JiS.) — On Dc'ccmhor lo lut-Ki.- sections of a cast-iron heating hoilcr
fractured in tlie I'linnix Insurance Cd.'s office building, on Pearl St., ilartford,
Conn.
(5J9. ) — A cast-iron header fractured, December 10, in a water-tube
boiler at the plant of the South Western Milling Co. (owned by the Standard
Milling Co.), Kansas City, Kans. ^
(530-) — On December 10 a blowoff pipe ruptured in the plant of the
Commercial Sash & Door Co., Chicago, 111.
(531.) — A heating boiler exploded, December u, in the Maple Hall build-
ing, Park City, Utah. Fire followed the explosion, and the total property loss
(mainly from the fire) was $26,500.
(532.) — A tube ruptured, Decemlicr 14, in a water-lube boiler at the plant
of the West Virginia Pulp & Paper Co., Covington, Va. Lawrence Jones was
killed, and Lee Loving was injured slightly.
(533-) — A. boiler exploded, December 15, at the Earlington Iron Works,
Earlington, Ky. William Patterson, Frank Breman, and John Cox were
nijured, and Patterson will die. The entire building was wrecked.
(S34-) — O" December 16 the boiler of locomotive No. 476, of the Chicago,
Milwaukee & Puget Sound railroad, exploded at Miles City, Mont. Engineer
James M. jMarker, fireman P'rank 1:L Walters, and brakeman James E. Bowman
were badly injured. Walters died two days later, and at last accounts it was
thought that both of the other injured men might also die.
(535-) — A hot-water heating boiler exploded, December 17, in the Great
Western automobile factory, Peru, Ind.
(556.) — A boiler exploded, December 17, at the Oakville Pin factory,
Oakville, Conn.
(537) — On December 17 a boiler exploded at the Rayol plant of the
Robinson Clay Product Co., three miles from New Philadelphia, Ohio. David
Hines and Daniel Aliraham were instantly killed.
(538-) — A vertical heating boiler exploded, December 18, in the Railroad
Department of the Young Men's Christian Association, Knoxville, Tenn.
(539-) — The boiler of a Baltimore & Ohio locomotive exploded, December
18, at the foot of Clark avenue, Cleveland, Ohio. Fireman Thomas Klindel
was badly injured.
(540.") — The boiler of locomotive No. 140, of the Rio Grande Western
railroad, exploded, December 19, at Salt Lake City, Utah. Fireman L. M.
Strick and brakeman H. P>. Williamson were seriously injured.
(541.) — On December 21 five cast-iron headers fractured in a water-tube
boiler at the Leamy Home for Aged Ladies, at Mt. Airy Philadelphia, Pa.
(542.) — A tube ruptured, December 21, in a water-tube boiler at the
Interstate Iron & Steel Co.'s rolling mill, Cambridge, Ohio.
(543-) — On December 22 an accident occurred to a boiler in the Freiberg &
Workum Co.'s distillery, Lynchburg, Ohio.
(544.) — A boiler exploded, December 23, in Hoffman Bros.' lumber yard.
Reserve street, Youngstown, Ohio. The property loss was about $1,000.
(545-) — On December 23 a section fractured in a heating boiler in the
Methodist church at Sullivan, Ind.
(546.) — A tube ruptured, December 24, in a water-tube boiler at the
Astoria Veneer Mills, Astoria, N. Y. Fireman Frederick Campo was scalded.
16
THE LOCOMOTIVE.
[Janlary,
(547.) — A locomotive boiler exploded, December 24, in the repair shop
of the Chicago, Rock Island & Pacilic railroad, at Shawnee, Okla. Robert
Kerr, John Johns, and a boy whose name was not known, were killed, and
thirteen others were more or less severely injured. The shop was almost
totally wrecked, and the property loss was estimated at $100,000.
(548.) — A slight explosion occurred, December 25, in the boiler room of
Saengerbund Hall, Schermerhorn and Smith streets, Brooklyn, N. Y.
(549.) — A tube ruptured, December 28, in a water-tube boiler at the
Athens State Hospital for Insane, Athens, Ohio.
(550-) — A. boiler exploded, December 29, at the new power plant (now in
course of erection) of the Metropolitan Electric Co., West Reading, Pa.
Elmer Dengler, Frank Cole, Matthew Lynch, Clifford Martin, and James
Cooney were instantly killed.
(551.) — A heating boiler exploded, December 30, on the premises oc-
cupied by George A. Heiden, Green Bay avenue, Milwaukee, Wis. Fire
followed the explosion, and the total property loss was estimated at about
$18,000.
Summary of Boiler Explosions, from 1886 to 1909 Inclusive.
Year.
i8S6
1887
188S
18S9
1890
189T
1S92
1893
1894
1S95
1896
1897
189^
1899
igoo
1 90 1
1902
1903
1904
1905
i9o''i
1907
1908
1909
Number of
Explosions.
185
19S
246
180
226
257
260
316
362
355
346
369
383
3S3
373
423
3'Ji
3 = 3
391
450
431
471
a-o
550
Persons
Killed.
254
264
331
304
244
263
298
327
331
374
3S2
398
324
298
268
312
304
293
220
3S3
235
300
281
227
Persons
Injured.
314
388
505
433
351
37r
442
385
472
519
529
528
577
456
520
646
529
522
394
585
467
420
531
422
Total of
Killed and
Injured
563
652
836
737
595
634
740
712
803
893
911
926
901
754
78S
958
833
815
614
968
702
720
812
649
igio.] Tin: LOCOMOTIVE. 17
f $mttlti^>
A. D. RisTEEN, Ph.D., Editor
HARTFORD, JANUARY 25. 1910.
The LocoMOTlVK. can be obtained free by calling at any of the company s agencies.
Subscription price ^o cents per year when mailed front this office.
Bound volumes one dollar each.
Obituary.
Charles B. Dudlev.
We note with deep regret that Mr. Charles B. Dudley, President of the
International Association for Testing ^Materials, died, on December 21, at
Philadelphia, Pennsylvania. Mr. Dudley's whole life had been devoted to the
testing of materials, and to cognate studies, and it was a high compliment to
him. and to the engineering profession in the United States, when the Inter-
national Association elected him to its highest office. He lived barely three
months to enjoy the honor conferred upon him. In a special note, issued by
the Association and signed by its first vice-president and its general secretary,
we find the following well-merited tribute: "For the Association itself it is
indeed a most serious loss, that the work of the newly elected president should
come suddenly to so abrupt a conclusion. From the moment when j\lr. Dudley
accepted the difficult office of president, he set to work with positively youthful
ardor, to smooth all paths, so as to facilitate the future development of the
Association, to make the attainment of its great aims possible, and to ensure
the success of its coming Congress. As a prominent researcher, as -a clear-
sighted and untiring worker, and at the same time as a man both of touching
goodness and of that fine simplicity which recalls the great men of American
tradition — as such, the late President will continue to live in the memories
of all who had the happiness of knowing him."
In our regular list of boiler explosions for the month of April, 1909. as
printed on page 231 of our last issue, we gave an account (No. 161) of the
foundering of the tug George A. Floss, on Lake Erie, with a statement that her
disappearance was accompanied by a loud noise that was believed to be due to
the explosion of her boiler. We learn that the tug has since been raised, and
that her boiler was found to be intact, so that it is now in use again. It is
of course impossible to make the statements of today agree, in every case, with
the information that comes on the morrow; and in the present instance we
can only say that our original item was based upon the best information available
at the time it was written.
±Q THE LOCOMOTIVE. [January,
Why is it that writers and periodicals every now and then appear to be
obsessed by some devil that makes them want to print things that they steal
from somebody else? This ancient query, which often occurs to the honest
purveyor of printers' ink, is prompted, on the present occasion, by an article
in the issue for July, 1909, of the Practical Engineer^ of Chicago, and by a
similar one in Ryerson's Montlily Journal and Stock List for December, 1909.
The article in the Practical Engineer is entitled " Diagonal Riveted Joints,"
and it appears under the name of Mr. Norman S. Campbell. It is, in effect,
an abstract of two articles that have appeared in Tpie Locomotive, one in the
issue for July, 1897, and the other in the issue for July, 1908. Credit is indeed
given to the Hartford Steam Boiler Inspection and Insurance Company, for
a short table occupying something like an inch of space, but otherwise we are
not honored by the least mention, and the implication is, that the rest of the
article is Mr. Campbell's own child. The article in Ryerson's Journal is con-
densed from the one put forth by ^Ir. Campbell, and gives us precisely the same
notice, and no more.
The only objection that we know of, to giving credit, in this case, where
credit is due, is that that might involve granting the " Hartford " a little free
advertising. In a case of this kind, however, that argument appears to have
little force. We did not ask either paper to print the article, and if they
desired to do so on their own initiative, it would be only ordinary civility to
mention the fact that they took it from us. Let us hope that with the new year
they have turned over a new leaf, and that hereafter a higher standard of
literary ethics will prevail in their offices.
The Diseases of Boilers.*
Boilers are heirs to nearly as many diseases as the human family. Some
are crippled from birth, owing to errors in construction. The most marked
and important of these congenital troubles is the one that makes itself known
by the failure of the lap seam along a line which passes close to the rivet
holes, but usually does not enter them, except when radiating branch cracks
are present.
There were few failures from the lap joint crack when iron plate was
exclusively used in the construction of boilers, and this was doubtless due to
two main facts, • — first, the fact that the plates then used were small, and
second, the fact that steel (which is now used almost universally for boiler
shells) is much more likely than iron to develop this particular defect.
Certainly the workmanship was no better in the days of iron than it is
now, and in fact it was, as a rule, probably distinctly inferior ; and while the
pressures that were carried were less than they are today, the boilers were
no better adapted, by reason of design and construction, to bear those lower
pressures, than modern boilers are, to bear the higher ones that we find
today.
•From an address before the New England Association of Electric Lighting Engineers,
by F. S. Allen, Chief Inspector of the Hartford Steam Boiler Inspection and Insurance Com-
pany, Hartford, Conn.
I9IO.] THE LOCOMOTIVE. n 19
A more important circumstance was, that in the use of iron it was
impossible to obtain large plates. Thus boilers four feet or more in diameter
were made with two plates to a course, and a boiler sixteen feet long was
usually built in live courses, and never in less than four. The girth seams
doubtless stiffened the plates, for in the examination of a great number of
boilers that had exploded by rupture of the seams it was «iound that the
fractures commenced midway between the girth joints. In hundreds of cases,
too. the main line of fracture has developed lateral Ijranch cracks, which have
been detected by the inspector because they showed just beyond the edge of
the inner lap; and then, by cutting out rivets and opening the joint longitu-
dinal fractures have been discovereil without actual explosion of the boiler.
Cracks discovered in this manner are always in the center of the course.
Furthermore, in destructive tests of l)oilers we have found the distress to
begin, and failure to occur, at the middle of the course. All of these facts
show the importance of the stiffening action of the girth joints upon the
shell.
Passing now to the consideration of the effect of the material itself, we
note, first, that iron withstood the severe treatment of whipping down the
ends of the plates with sledges, — this practice having once been nearly
universal in boiler shops. The only remedy for this is to provide a massive
former, which, by heavy pressure, finishes the ends of the plates and brings
the laps to as nearly a circular form as possible, though even with this pre-
caution there is always some flattening at the lap.
Steel appears to resent the sledge-hammer treatment, and it is also sensitive
to the slight local movements that occur near the joint, owing to variations of
pressure in the boiler, and to the fact that the contour of the boiler shell
is not truly circular near the joint.
These causes, singly or in combination, are very likely to cause fractures
at the longitudinal joints, these being undiscoverable except by cutting the
plates apart, unless branch cracks happen to radiate from the main line of
fracture, and run out from the edge of the lap. Often, too, the plates are
not l)ent in the rolls, so that they conform to each other in shape at the
ends; and in this case the closing up of the joint, as the rivets are driven,
causes a severe and permanent stress in the material, the effect of which is
doubtless to hasten the formation of a lap joint crack.
Another defect that can be produced in riveted joints is due to neglect
in adapting the pressure that is employed for closing the rivets, in hydraulic
riveting (which is the best method of riveting), to the nature of the joint
that is being made. The pressure that is maintained upon the accumulator
should be varied according to the diameter of the rivet that is to be driven,
and the thickness of the plate of which the shell is to be made.
Ruptures of plates from these causes occur with little reference to factors
of safety, or to the age of the boiler. They sometimes develop within a year
or two, while in other cases they do not appear until after several years of
service.
Alteration of the structure of the material of the boiler, under the in-
fluence of stress and temperature, is undoubtedly the cause of failure in many
cases, and evidence of the fatigue of metal, which admittedly occurs in all
20 THE LOCOMOTIVE. [January,
classes of machinery, is found in boiler plates. Fractures in the plates, away
from the seams, have been found occasionally, and surface cracks, either
internal or external, may develop in the shell, the plates being then brittle
enough to be readily broken up with a hammer when they have been removed
from the boiler. Such cracks are not so frequent, in the central or free parts
of the plate, as they are near a flange or some other rigid connection, where
the effect of the movement of the plate may be localized. The localization of
strains in this way has been the cause of frequent failure or fracture in
some tj'pes of boilers, with the result that expensive repairs have been re-
quired, and in many cases explosions have resulted.
We also find evidence of profound alteration of the structure of the
material in boiler tubes, these often losing their ductility after a few years
of service, even though they may have been reasonably ductile when new.
Undoubtedly the skelp from which these tubes were made was of an inferior
quality; and the alteration in their structure, with the resulting liability of
fracture, is probably due to the temperature to which they are exposed,
rather than to the pressure.
There is much difficulty in detecting alteration in the structure of a boiler
tube, although there is not infrequently some unusual color to the tube, or
some unusual sound given out under the hammer test, that will attract the
attention of the examiner. A case which came under my own observation
related to a large battery of boilers in which the tubes showed no evidence of
thinning, over-heating, distortion, or sediment. They were found to have
the full standard thickness required -for boiler tubes of their diameter. When
they were rubbed clean of soot and ash, down to the original skin of the
metal, however, they showed a peculiar and unusual color, although under
the file bright metal showed at once. The appearance of the tubes was so
peculiar that two of them were removed for testing, with the result that
they were found to have lost their ductility almost entirely. The tubes in
all the boilers were subsequently removed, and all (or nearly all) were found
to be brittle, often breaking when one or two blows were struck upon the
chisel in cutting them off. For the sake of comparison, a tube that had
been in service in another boiler in the same plant for 23 years was removed,
and the physical tests that were made upon it showed that its condition was
excellent. In this case, however, the tube had not been subjected to a tem-
perature in excess of that due to 125 lbs. of steam pressure, while the boiler
having the defective tubes had been operated at 160 lbs. pressure. The old
tube, moreover, which was in good condition after many years of service,
was made of charcoal iron, while the others, which had become brittle, were
of steel.
Of late there are many defective bolts found, among those that are used
for holding the tube-caps on the manifolds in some types of water-tube
boilers. This is a dangerous defect, as most of these boilers are operated
under high pressure, and the caps are upon the outside, so that the failure
of the bolt releases the whole contents of the boiler into the fire room. This
matter is so serious that it has been taken up by one of the large electric
road operators, and chemical tests have been made of the various bolts in actual
use, and of the bolts purchased. The number of defective bolts found during
the past year was very great, while ten years ago it was the exception to
I9IO.] THE LOCOMOTIVE. 21
find any such bolt defective. I cannot say what the result of the investigations
now going on in my department, and among steam users, will develop, but
from personal investigation I believe that the bolts that have been used for
tlie past few years are of steel, and evidently they are commercially-made
bolts. The ductility of many of the defective bolts is so far reducctl that,
though they are an inch in diameter, a blow from the light hammer used
by the inspector would snap them off with a single blow. Many were also
found to be cracked partially through.
With regard to these bolts I would say that the remedy, in my opinion,
would be to use bolts that are forged from the very best quality of Swedish
iron. These bolts are not subject to alternating or intermittent variations of
stress, and hence it appears probable that the change in molecular structure that
they undergo is to be ascribed to the natures of the material from which they are
made, the alteration taking place as a result of the temperature to which
they are exposed.
One other cause of rapid deterioration and loss of efficiency in boilers
is the formation of incrustation and scale. Water-tube boilers are peculiarly
sensitive to this, as their tubes are liable to become overheated, and the thin
material of which they are made then becomes subject to distortion, where
the relatively heavy plates of a boi-ler shell would remain comparatively
unaffected. A great many cases of this kind occur yearly, and the rupture of
the tubes is not infrequent.
Some twelve years ago several tubes ruptured in one of our best equipped
and largest electric plants, and overheating of the lower tubes was noted
in all the boilers. Many were quite badly affected, and others not so seriously.
Some of the least affected tubes were selected, and many specimens taken
from them were sent to Watertown, Mass., for test. The results were of
considerable value. Test pieces were taken from different parts of the same
lube, and on two tubes, specimens taken from the top of the tube, over
the furnace, gave an elongation, in a length of 8 inches, of i8 and 19 per
cent., respectively, the ultimate strength of the material being 57,800 and
58,000 lbs. per square inch, and the elastic limit 38,900 and 39,000. Specimens
taken from the same tubes, in the rear of the bridge wall, and on the upper
side where they were exposed to the descending currents of heat, but not
quite at the exact topm.ost point, gave elongations of 16 and 17 per cent.,
respectively, in a length of 8 in., the corresponding tensile strengths being
55,700 lbs. and 58,000 lbs., and the elastic limits 36.300 lbs. and 38,000 lbs.
These were the best tests, some of the others running somewhat lower for
strips taken in similar localities. Test pieces taken from the bottom of a
tube, over the furnace, but in locations selected so as to avoid distorted spots,
and to secure specimens that were apparently uninjured, gave ultimate strengths
running from 41,500 lbs. to 46,500 lbs. per square inch, the elastic limit in
these cases ranging from 24.000 to 31,000 lbs. per square inch, and the elonga-
tion, in a length of 8 inches, from 2 to 9 per cent. Another set of tests gave
results better than those just quoted, but in these cases the specimens were
taken from the side of the tube, just above the center; the tensile strength
running, in these instances, as high as 47,000 lbs. per square inch, and the
elongation as high as 12 per cent, in a length of 8 in.
The tests made upon specimens taken from the top of the tubes in
the upper part of the boiler, where there was no 'direct exposure to the fire,
22 THE LOCOMOTIVE. [January,
showed a total strength and a percentage of elongation that were practically
the same as the corresponding results for new tubes, although the boilers
had seen some two years of service. The rapid deterioration of the tubes was
considered to be largely due to the feed water and to the nature of the
incrustation. A change was made in the water supply, and "I do not recall any
trouble with tubes that has been experienced at this plant since.
The failure of tubes in water-tube boilers is not infrequent. It is some-
times due to defects in construction or in welding; but I have noted one
peculiar fact, which has impressed me considerably, and that is, that except
in cases in which the weld was defective, I have not noted a single case in
which the failure occurred directly at the bottom of a tube. This fact may
be of little interest, but it has impressed upon my mind the view that structural
change in the material, leading to the failure or splitting of the tube, takes
place a little towards one side of the bottom, or (say) at "about eight o'clock"
in the circle of the tube.
The increase of temperature attendant upon the use of higher pressures
has brought about some new developments, detrimental to boilers, in con-
nection with the formation of scale, and this is especially true in the fire-bo.'c
type of upright boilers. There is little space, in these boilers, for the deposit
of scale upon the tube sheets directly over the fire, and in view of the large
amount of heating surface and the normal evaporation, the formation of scale
must be very rapid upon the tube sheet, especially when the feed water is
at all brackish. Two marked instances are worthy of notice, the observed
results seeming hardly credible. In both cases the boilers were nearly new,
and were of good construction, and working under proper factors of safety.
Leakage aroun-d the tubes developed quite early. In one of the cases the
trouble occurred in a battery of very large boilers of this upright type,
operating at a pressure of 170 lbs. per square inch; the owners in this case
(as well as in the second one, presently to be noted) having a large number
of boilers of the same type operating at 125 lbs. There had never been
trouble from scale, although in the older boilers, operated at 125 lbs., there
was a considerable deposit of mud which was readily removed by periodical
washings. No trouble from leakage had been experienced from this sediment
at any time, in any of the boilers of this plant, until the new high-pressure
boilers were installed for electric power; and the plant was thoroughly modern
and up-to-date, and everything of the best construction. An examination
of the high-pressure boilers, after the leakage around the tube-ends had
developed, showed a thin, hard coating of sulphate of lime over the whole
tube sheet, and making a slight fillet around each tube. The coating resembled
an enamel lining more than a scale, owing to its extreme thinness, and its
adherence to the plate. The fact that the same water had been used in
boilers in operation in this plant for over twenty years, and that no trouble
had occurred from scale or deposit, made it difficult to persuade the engineer
that the leakage was due to the feed water, and to scale formation ; but by
the judicious use of solvents the enamel-like coating was finally dissolved, and
no leakage has occurred since, solvents being now used to prevent further
deposition of scale. The second case w^as similar to the first, but the plant
was many miles away, and used an entirely different water. Nevertheless,
the same kind of action took place in the boilers that were operated at 160 lbs.,
although boilers in the same room had been operated on the same water,
I9IO.J THE LOCOMOTIVE. 23
with entire success, for twelve years, at 125 lbs. This second case also
yielded to treatment, anil the affected boilers have since been running at their
inaxiniuni capacity without leakage or trouble of any kind.
By way of explanation we may assume that the difference between the
temperature due to 125 ll)s. pressure, and that due to 160 lbs., was sufficient to
cause the precipitation, in each case, of a small quantity of sulphate of lime,
which, at the lower temperature, had remained either in solution, or in
suspension with the mud that had been washed out so readily.
The importance of eliminating all lubricating oils from boilers is almost
too well known to be worthy of mention, yet oil continues to be a great source
of injury and destruction, where the water of condensation is recovered from
the exhaust steam, and used over again in the boilers. Separators are put in,
having a nominal capacity based upon the area of the exhaust pipes, without
reference to the volume of steam that these exhaust pipes are to carry. This
is a grave error, in many cases. Separators have capacity, as well as other
machinery ; and in installing an oil separator, care should be taken to ensure
for it a capacity sufficient to handle the full volume of steam passing through
it.
There also seems to be much difficulty experienced in removing oil from
boilers, when it has once effected an entrance. This can be done readilj',
in some types of boilers, by swabbing the sheets and tubes with a mop dipped
in kerosene oil, after taking the highly important precaution of extinguishing
all ol^cn lights about the boiler, as a measure of safety. In other cases, where
the boilers are inaccessible for mopping, they can be boiled out with a strong
solution of soda ash (or caustic soda if the soda ash does not prove effective),
with a generous addition of kerosene oil, the pressure being maintained at
half or two-thirds of the regular working pressure for from twelve to twenty
hours. After this treatment the oil can usually be washed out in the form of
a curd. (With respect to the treatment of boilers for scale troubles, see The
Locomotive for October, 1908.)
Corrosion, another boiler disease, is not so common toda^' as formerl}',
but it still is an active enemy of steam boilers. I say it is less common
than it was formerly, because a great change has been made, in the last few
years, in the types of boiler in general use, and those that are at present
most common are less liable to corrosive action than were the drop flue,
hammer head, and similar types having a poor circulation at the bottom. We
still have with us some types in which there is a tendency to corrosion, and
no universal remedy can be relied upon. Instead, each case must be carefully
investigated, and a remedy applied that is appropriate to the cause of the
difficulty. Where the water is pure and the boilers are operated intermittently,
corrosion is frequently found in the form of pitting. This action takes place
very often in pumping stations, and in power plants and electric stations
where the fires are kept banked for long periods, with the water in the boilers
quiescent, and far less often in boilers that are always in active service. Boilers
that are used exclusively for heating purposes suffer more than any others
from pitting.
Once started, corrosion is likely to go on until the material of the boiler
is destroyed, unless measures are taken to check it. When corrosion is ob-
served in connection with the use of a pure water, one of the best methods
24 THE LOCOMOTIVE. [January.
of treatment is to keep the water alkaline with soda ash, for this tends to
check the corrosive action, and the soda does not injure the boiler.
Care should be exercised, in selecting feed water for a new plant, or for
a new location of a plant, to see that the quality of the water is good. Nitrates
in the water should be especially avoided, as they are especially troublesome
and dangerous. The presence of nitrates commonly results in the formation
of a light scale coating, under which an active destruction of the material of
the boiler goes on, the plates and tubes l)ecoming wasted away, and the
braces and rivet heads cut off.
In certain types of boilers the breakage of staybolts is a frequent and
annoying, as well as expensive, occurrence. Such bolts are often drilled with
a %6 in. hole, which either passes through the entire length of the bolt, or
at least goes in deeper than the thickness of the outside sheet; and such
holes are supposed to give absolute safety, so far as the detection of broken
bolts is concerned, the theory being that steam will escape from the end of
the bolt as soon as fracture has occurred, and thereby call attention to the
trouble. The drilled hole is not to be relied upon, however, because, in the
process by which the staybolt fails, the fracture will creep into the bolt slowly,
and when it first encounters the hole, moisture from the boiler will leak out
through it in very slight quantities, and evaporate without attracting any
attention. In evaporating, however, the moisture leaves behind it a certain
amount of solid matter, and this accumulates until it forms a hard, baked
residue, completely choking the opening in the center of the bolt, so that the
apparent absence of leakage leads to a sense of security which is far from
corresponding to the actual facts. Many bolts that have been drilled, for
the purpose of providing security against undiscovered fracture, have been
found to be completely broken off, and many others have been found to be
partially broken, without any noticeable leakage occurring in either case.
It will be plain, therefore, that if any reliance is to be placed upon the
drilled staybolt, it is important to ream out the holes frequently, and keep the
openings free. The breakage of staybolts is sometimes due to circumstances
connected with the environment of the boilers, to their exposure to injury
from external causes, to strains from varying temperature and differential
expansion, and to faulty construction or poor material in the bolt.
jNIany of the minor diseases of boilers, such as rapid loss of ductility,
and development of incipient fractures at different parts (as at the girth joints
in the plain tubular boiler), may be due to the conditions under which the
boilers are operated, such as to the varying level of the water, and to the
introduction of cold feed water, or to blowing down the boilers under high
pressure and leaving the drafts on, so that cold air may be drawn through
and so give rise to serious unequal contraction, or to pushing the fires too
hard in raising steam from cold water. Severe strains, resulting in leakage
at the seams and around the staybolts and tube ends of fire-box boilers, are
frequently caused by the burning out of the fire under one boiler of a
battery, while this boiler is left connected with the rest of the battery, and
with the draft full on. All these defects are developed by poor practice or
management.
Just a word, in conclusion, about the action of superheated steam. When
superheating is done in connection with steam generators, the elasticity and
I910.J THE LOCOMOTIVE. 25
strength of the material are affected if a high temperature is produced, and
1 look forward with considerable anxiety to the results that may follow wheti
boilers are operated in this way for a term of years. It has been I)rought
to your knowledge, I believe, or to the knowledge of similar bodies, and it
has come under my own observation, that cast-iron is an unsuitable matcri.il
to use, for exposure to superheated stoam of high temperature. I have in
mind some extra heavy valves of the l)cst make, with cast-iron bodies, which,
when exposed to superheated steam at high temperature, became badly checked
and marked, so that the whole body of the casting had an appearance sug-
gestive of the crazy cracking observed on imperfect crockery. These valves
were replaced by others in which soft steel castings of the best quality were
used in the place of the cast-iron, and the new ones have thus far, I believe,
shown no defects. Fittings or manifolds of cast-iron, connecting superheaters
with the generator, should not be endorsed or approved for superheating to
too degrees or over. In fact, I think that cast-iron for such purposes has
already been abandoned in the best practice, forged or wrought iron being
substituted for it.
Boiler Explosions During* 1909.
We present, herewith, our usual annual summary of boiler explosions,
giving a tabulated statement of the numl)er of explosions that have occurred
within the territory of the United States (and in adjacent parts of Canada
and Mexico) during the year iQog, together with the number of persons
killed and injured by them. As we have repeatedly explained, it is difficult
to make out accurate lists of boiler explosions, because the accounts that we
receive are not always satisfactory ; but we have taken great pains to make
the present summary as nearly correct as possible. It is based upon the brief
accounts that we have published in our regular lists, in The Locomotive,
during the past year. In making out those lists it is our custom to obtain
several different accounts of each explosion, whenever this is practicable, and
then to compare these accounts diligently, in order that the general facts
may be stated with a considerable degree of accuracy. We have striven to
include all the explosions that have occurred during 1909, but it is quite
unlikely that we have been entirely successful in this respect, for many accidents
have doubtless occurred that have not been noticed in the public press, and
many have doubtless escaped the attention of our numerous representatives
who furnish the accounts. We are confident, however, that most of the boiler
explosions that have attracted any considerable amount of notice are here
represented.
The total number of boiler explosions in 1909, according to the best infor-
mation we have been able to obtain, was 550, which is the greatest number
we have ever had occasion to report in any one year. There were 470 in 1908,
471 in 1907, 431 in 1906, and 450 in 1905. But while the number of explosions
was greater this past year than ever before, we note, with pleasure, that the
number of deaths was less than it has been for any year since 1904.
The number of persons killed by boiler explosions in 1909 was 227, against
281 in 1908, 300 in 1907. 235 in 1906. 383 in 1905, and 220 in 1904; and the
number of persons injured (but not killed) in 1909 was 422, against 531 in
26
THE LOCOMOTIVE.
[January,
1908, 420 in 1907, 467 in 1906, 585 in 1905, and 394 in 1904.
Tlie average number ol persons killed, per explosion, during 1909, was
0.413, and the average number of persons injured (but not killed), per explosion,
was 0.767. The average number of persons that were either killed or injured,
per explosion, was therefore 1.180.
The statistics herein given for the year 1909, taken in connection with
those given in The Locomotive for January, 1909, show that for the period
included between October i, 1867, and January i, 1910, we recorded 10,601
boiler explosions, these being attended by the deaths of ii,iii persons, and by
the more or less serious injury of 16,056 others.
It will be noted that the table gives the number of explosions in April, 1909,
as 35, whereas the number actually reported for that month, in our list as
printed in the issue for October last, was 36. The change is made because,
as noted elsewhere in the present number, we have learned that item No. 161,
in the October issue, should have been excluded from the list.
During the year 1909 there were many very serious explosions, but we are
glad to be able to record that there was none in which the loss of life approached
the appalling total that characterized the great explosion at Brockton, Mass.,
in 1905. or the one on the U. S. gunboat Bennington, in the same year. The
worst boiler explosion of 1909, so far as loss o£ life and injury to person is
concerned, was the one that occurred in Denver, Colo., on June 15. By this
explosion six persons were killed, and six others were more or less seriously
injured.
Summary of Boiler Explosions for 1909.
Month.
Number of
Explosions.
Persons
Killed.
Persons
Injured.
Total of
Killed and
Injured.
January,
February,
March
April
May,
June
July.
August,
September,
October
November, .....
December,
61
59
37
35
40
38
40
39
40
60
54
, 47
14
II
16
13
21
18
II
25
14
42
19
23
39
37
24
17
32
32
19
58
42
48
40
34
53
48
40
30
53
50
30
83
56
90
59
57
Totals
550
227
422
649
The total loss of property from boiler explosions, during the year, was very
large, although we have no complete figures relating to it. In the Denver
explosion, just cited, the immediate damage to property was estimated at
$60,000, and the total loss, including damage to wire service and equipment,
ar.d through failure to supply power in accordance with contracts, was said
iQio.J THE LOCOMOTIVE. 27
to be $joo,ooo. In tlic explosion at tlic plant of the Pabst Brewing Co., Mil-
waukee, Wis., on October 25, the property damage was estimated by the owners
to be in excess of $114,000; and we arc credibly informed that the explosion
at the plant of Radcliflfe Bros., of Shclton, Conn., on December i, damaged
property to the amount of $250,000. The total value of the property destroyed
by these three explosions alone was thus estimated to be $564,000. Other very
disastrous explosions of the year might be included, if our purpese were merely
to make as impressive an exhibit as possible. Thus on December 24 a loco-
motive boiler exploded at Sliawnee, Okla., causing a property loss reputed to
equal or exceed $100,000; but we have not included this large sum with the
three that are mentioned above, because we are not equally well informed as to
the accuracy of the estimate.
A Terrible Explosion in Iowa.
The following clipping from the St. Louis Post-Dispatch of January 4 is
forwarded to us by Mr. Victor Hugo. Manager of our St. Louis department,
with a request that we submit, for his guidance, some ruling as to the size of
safety-valve that a duck should have, in order that it may be acceptable to us
as a risk, provided inspection shows it to be in good condition in other respects,
and free from all discoverable defects.
Duck Eats Yeast, Explodes, and Puts Man's Eye Out.
Rhadamanthus Was Prize-Winner's Name, Before He Blew to Pieces.
Des Moines, Iowa, January 4. — The strangest accident recorded in local
history occurred when Rhadamanthus, a duck, which had taken prizes at the
recent Iowa poultry show, exploded into several hundred pieces, one of which
struck Silas Perkins in the eye, destroying the sight.
The cause of Rhadamanthus' untimely explosion was a pan of yeast. This,
standing upon Perkins' back porch, tempted the duck, which gobbled it all up.
Upon returning from church, Perkins discovered his prize duck in a logy
condition. Taletale marks around the pan of yeast gave him a clew to the
trouble.
He was about to pick up the bird when it exploded with a loud report and
Perkins ran into the house, holding both hands over one eye. A surgeon was
called, and it was found that the eyeball had been penetrated by a fragment
of flying duck. He gave no hope that the sight could be saved.
[We don't believe the yeast had a thing to do with the explosion. The
accident was plainly due to the presence, somewhere in the duck, of a concealed
quack. — Editor The Locomotive.]
The Hartford Steam Boiler Inspection and Insurance Company publishes
a small book entitled The Metric System, which explains the metric system
and gives a brief history of it, and contains very complete tables for reducing
metric units to their English and American equivalents, and the converse. One
distinguished reviewer says " It is a little jewel," and we think he is right.
It is sent, postpaid to any address, upon the receipt of $1.25: and a special
edition, printed upon bond paper, may be had for $1.50.
28
THE LOCOMOTIVE
[January,
Summary of Inspectors' Reports for the Year 1909.
During the year 1909 the inspectors of the Hartford Steam Boiler Inspection
and Insurance Company made 174,872 visits of inspection, examined 342,136
boilers, inspected 136,682 boilers both internally and externally, subjected 12,563
to hydrostatic pressure, and found 642 unsafe for further use. The whole
number of defects reported was 169,356, of which 16.385 were considered
dangerous. The usual classification by defects is given below, and a summary
by months is given on page 29.
Summary, by Defects, for the Year 1909.
Nature of Defects.
Cases of deposit of sediment,
Cases of incrustation and scale.
Cases of internal grooving, .
Cases of internal corrosion.
Cases of external corrosion,
Defective braces and stays.
Settings defective,
Furnaces out of shape.
Fractured plates, .
Burned plates,
Laminated plates, .
Cases of defective riveting, .
Defective heads.
Cases of leakage around tubes,
Cases of defective tubes.
Tubes too light,
Leakage at joints,
Water-gages defective.
Blow-offs defective,
Cases of deficiency of water,
Safety-valves overloaded.
Safety-valves defective.
Pressure gages defective,
Boilers without pressure gages,
Unclassified defects.
Whole
Danger-
Number.
ous.
20,644
1.235
41,451
1,251
3,188
256
14,086
576
9,782
706
2,947
534
5.37T
639
7.264
298
3.278
520
4,887
368
663
38
3.584
770
1,469
204
13,423
2,039
9.523
2,205
3.045
495
5,184
340
2,942
670
4,137
1,234
307
76
1,350
442
1,546
559
8,781
454
466
466
38
10
Total,
169,356 16,385
Comparison of Inspectors' Work during the Years 1908 and 1909.
Visits of inspection made.
Whole number of inspections made, .
Number of complete internal inspections.
Boilers tested by hydrostatic pressure.
Total number of boilers condemned,
Total number of defects discovered.
Total number of dangerous defects discovf
igo8.
, 1909.
167,951
174,872
317.537
342,136
124,990
136,682
10,4-19
12.563
572
642
151,359
169.356
vered.
15,878
16,385
I910.]
THE LOCOMOTIVE
29
Summary by Months FOk 1909.
Month.
Visits
of
inspection.
Number
of boilers
examined.
No. inspected
internally
and externally.
No. tested
hydro-
statically.
No. con-
demned.
No. of
defects
found.
No. of
dangerous
defects
found.
January,
February, .
March . . .
April, . .
May, . . .
June, . . .
July. . . .
August, . .
September, .
October,
November, .
December, .
14.851
14,070
16,069
14,840
13.S12
14,560
14,684
12,975
13,990
15.010
14,743
15,268
28.570
27,278
31.073
28,763
27,742
28,775
26,504
25,566
27.693
30,013
29,070
31,089
10,987
9.315
10,897
11,878
12.476
13.541
13,934
11,429
11,267
11,366
9.831
9,761
658
676
872
1,088
1,056
1,504
1,448
1,135
1. 177
1,043
1,001
905
62
22
40
47
43
55
78
79
50
71
53
42
12,850
11.999
14.723
15,207
14,980
15-948
16,593
14.155
13,810
13.942
12,181
12,968
1.257
1,105
1,180
1.637
1,412
1.525
1.503
1,465
1,286
1.415
1,246
1.354
Totals, .
174,872
342,136
136,682
12,563
642
169,356
16,385
The following table is also of interest. It shows that our inspectors have
made nearly three million visits of inspection, and that they have made nearly
five million and three-quarters of inspections, of which nearly two and a quarter
million were complete internal inspections. The hydrostatic test has been applied
in more than a quarter of a million cases. Of defects, more than three and a
half million have been discovered and pointed out to the owners of the boilers ;
and more than a third of a million of these were, in our opinion, dangerous.
jNIore than twenty thousand boilers have been condemned by us as unfit for
further service, good and sufficient reasons for the condemnation being given
to the assured in every instance.
Grand Total of the Inspectors' Work Since the Company Began Business,
TO January i, 1910.
Visits of inspection made, 2,954,134'
Whole number of inspections made,
Complete internal inspections,
Boilers tested by hydrostatic pressure,
Total number of boilers condemned.
Total number of defects discovered,
Total number of dangerous defects discovered,
5 >7 1 3. 658
2,239,126
274.349
20,342
3.654.065
375,483
We append, also, a summary of the work of the inspectors of this company
from 1870 to 1909, inclusive. The year 1S78 is omitted, because the data that
Vs-e have at hand for that year are not complete. Previous to 1875 it was the
custom of the company to publish its reports for the year ending with September
1st, but in that year the custom was changed and the summaries were thereafter
made out so as to correspond with the calendar year. The figures given opposite
1875, therefore, are for sixteen months, beginning September i, 1874, and ending
December 31, 1875.
30
THE LOCOMOTIVE
1910.]
Summary
OF Inspectors' Work
SINCE 1870.
Year.
Visits of
inspection
made.
Whole num-
ber of boilers
inspected.
Complete
internal
inspections.
Boilers
tested by
hydrostatic
pressure.
882
1,484
Total num-
ber of
defects
discovered.
Total num-
ber of
dangerous
defects
discovered.
Boilers
con-
demned.
1870
1871
5.439
6,826
10,569
13.476
2,585
3.889
4,686
6,253
485
954
45
60
1872
1873
10,447
12,824
21,066
24,998
6,533
8,511
2,102
2,175
11,176
11,998 •
2,260
2,892
155
178
1874
1875
14.368
22,612
29,200
44.763
9.451
14,181
2,078
3.149
14,256
24,040
3,486
6,149
163
216
1876
1877
16,409
16,204
34,275
32,975
10,669
11,629
2,150
2,367
16.273
15,964
4,275
3,690
89
133
1879
18S0
17,179
20,939
36,169
41,166
13.045
16,010
2,540
3,490
16,238
21,033
3,816
5-444
246
377
1S81
1882
22,412
25.742
47.245
55-679
17.590
21,428
4,286
4,564
21,110
33,690
5,801
6,867
363
478
1883
1884
29,324
34.048
60,142
66,695
24-403
24-855
4,275
4,180
40,953
44,900
7,472
7,449
545
493
1885
1886
37.018
39.777
71.334
77.275
26,637
30,868
4,809
5,252
47,230
71,983
7,325
9,960
449
509
18S7
1888
46,761
51.483
89.994
102,314
36,166
40,240
5.741
6,536
99,642
91,567
11,522
8,967
622
426
18S9
1890
56.752
61,750
110,394
118,098
44.563
49,983
7,187
7,207
105.187
115,821
8,420
9.387
478
402
1891
1892
71.227
74.830
137.741
148,603
57,312
59.8S3
7,859
7-585
127,609
120,659
10,858
11,705
526
681
1893
1894
81,904
94.982
163,328
191-932
66,698
79,000
7,86r
7,686
122,893
135,021
12,390
13,753
597
595
1895
1896
98,349
102,911
199,096
205,957
76,744
78,118
8,373
8,187
144,857
143,217
14.556
12,988
799
663
1897
1898
105,062
106,128
206,657
208,990
76,770
78,349
7-870
8,713
131,192
130,743
11.775
11,727
588
603
1899
1900
112,464
122,811
221,706
234,805
85,804
92,526
9,371
10,191
157-804
177,113
12,800
12,862
779
782
1901
1902
134,027
142,006
254,927
264.708
99,885
105,675
11,507
11,726
187,847
145.489
12,614
13,032
950
1,004
1903
1904
153.951
159-553
293,122
299.436
116,643
117,366
12,232
12,971
147,707
154,282
12,304
13,390
933
883
1905
1906
159.561
159.133
291,041
292,977
116,762
120,416
13,266
13.250
155,024
157,462
14,209
15,116
753
690
1907
1908
163,648
167,951
308,571
317,537
124,610
124,990
13-799
10,449
159-283
151,359
17,345
15,878
700
572
1909
174.872
342,136
136,682
12,563
169,356
16,385
642
Ttie Harirom steam Boiiei iDspeciloii aqd insurance Compaiig.
ABSTRACT OF STATEMENT, JANUARY 1, 1910.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Casli on liaiul ami in course of transmission,
Premiums in course of collection,
Real estate,
Loaned on bond and mortgage, .
Stocks and bonds, market value, .
Interest accrued
Total Assets, .
LIABILITIES.
Re-insurance Reserve, ....
Losses unadjusted, ....
Commissions and brokerage.
Other liabilities (taxes accrued, etc.),
Capital Stock,
Surplus,
Surplus as regards Policy-holders,
Total Liabilities,
$154,845.83
228,048.46
93,600.00
1,107,060.00
3,063,476.00
67.580.50
$4,714,610.79
$1,943732.29
90,939-53
45,609.69
41,835-50
$1,000,000.00
1,592,493.7s
$2,592,493.78 2,592,493.78
$4,714,610.79
On January i, 1910, The Hartford Steam Boiler Inspection and In-
surance Company had 104,589 steam boilers under insurance.
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretarv,
L. F. INIIDDLEBROOK. Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
A. S. Wickham, Superintendent of Agencies.
E. J. Murphy. M. E., Consulting Engineer.
F. M. Fitch, Auditor.
Board of directors.
CHARLES M. BEACH, of Beach & Co.,
Hartford, Conn.
GEORGE BURXHAM, Baldwin Locomo-
tive Works, Philadelphia.
PHILIP CORBIN, Prest. American Hard-
ware Corporation, New Britain, Conn.
ATWOOD COLLINS, Prest. Security
Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, U. S. Bank, Hart-
ford, Conn.
LYMAN B. BRAINERD, Director, Swift
& Company.
MORGAN B. BRAINARD, Treasurer
..^^tna Life Insurance Co.
F. B. ALLEN, Vice-Prest., Hartford Steam
Boiler Inspection and Insurance Co.
CHARLES P. COOLEY, Vice-Prest., Fi-
delity Trust Company, Hartford, Conn.
ARTHUR L. SHIPMAN, Attorney, Hart-
ford, Conn.
GEORGE C. KIMBALL, President Smyth
Manufacturing Co., Hartford, Conn.
CHARLES M. JARVIS, ist Vice-Prest.,
-American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
Hockanum Mills Co.. Rockville, Conn.
HORACE B. CHENEY, of Cheney
Brothers Silk Manufacturing Co.,
South Manchester, Conn.
Incorporated 1866.
)arnegie Libraryj
i^lttsburgh, Pas
Charter Perpetual.
me paiilord Steaii) Boiler inspection anil iqsiiraiiGe GonipBiig
ISSUES POLICES OF INSURANCE COVERING
ALL LOSS OF I^ROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Compa7iy's Operations can be obtained at
any of its Agencies.
Department.
NEW YORK, .
BOSTON, .
PHILADELPHIA,
BALTIMORE. .
ATLANTA,
BIRMINGHAM,
NEW ORLEANS,
HARTFORD, .
BRIDGEPORT,
PITTSBURG,
CLEVELAND,
CINCINNATI,
CHICAGO, .
ST. LOUIS,
DENVER, .
SAN FRANCISCO,
PORTLAND, .
Representatives.
C C. Gardiner, Manager,
R. K. McMuKRAY, Chief Inspector,
C. E. Roberts, Manager,
F. S. Allen, Chief Inspector;
CoRBiN & GooDRiGH, Gen. Agents,
Wm. J. Farran, jChief Inspector,
Lawford & AIcKiM, Gen. Agents,
R. E. Munro, Chief Inspector,
W. M. FranciSj. Manager,
W. M. Francis, Chief Inspector,
George C. Oliver, General Agent,
H. E. Stringfellow, Chief Inspector
Peter F. Pescud, General Agent,
R. T. Burwell, Chief Inspector,
H. C. Long, Special Agent,
F. H. Williams, Jr., Special Agent,
F. S. Allen, Chief Inspector,
W. G. Lineburgh & Son, Gen. Agts.,
F. S. Allen, Chief Inspector,
James W. Arrott, Ltd., Gen. Agt..
Benjamin Ford, Chief Inspector,
H. A. Baumhart, Manager,
H. A. Baumhart, Chief Inspector,
W. E. Gleason, Manager,
p.. F. Cooper^ Chief Inspector,
H. M. Lemon. Manager,
James L. Foord, Chief Inspector,
V. Hugo, Manager,
V. Hugo, Chief Inspector.
Thos. E. Shears, General Agent,
Thos. E. Shears, Chief Inspector,
H. R. Mann & Co., General Agents,
J. B. Warner, Chief Inspector,
McCargar, Bates & Lively, G. Agts.,
C. B. Paddock, Chief Inspector,
Ofi&ces.
New York City, N. Y.,
100 William St.
Boston, Mass.,
loi Milk St.
Providence, R. I.,
17 Custom House St.
Philadelphia, Pa.,
432 Walnut St.
Baltimore, Md.,
14 Abell Bldg.
Washington, D. C,
511 Eleventh St., N.W.
Atlanta, Ga.,
611-613 Empire Bldg.
Birmingham, Ala.,
Brown-Marx Bldg.
New Orleans, La.,
833-835 Gravier St.
Hartford, Conn.,
56 Prospect St.
Bridgeport, Conn.,
I Sanford Building.
Pittsburg, Pa..
401 Wood Street.
Cleveland, Ohio,
Century Building.
Cincinnati. Ohio.
67-69 Mitchell Bldg.
Oiicago. TIL,
169 Jackson Bvd.
St. Louis, Mo..
319 North Fourth St.
Denver, Col.. Room 2,
Jacobson Bldg.
San Francisco. Cal.,
Merchants' Ex. Bldg.
Portland. Ore.,
Failing Building.
COPYRIGHT, 1910, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
No. 2.
Vol. XXVIII. HARTFORD, CONN., APRIL 25, 1910.
Explosion of a Fly Wheel.
The accident described in the present article cotisisted in the explosion
of a lly wheel, with disruption of the wheel, and the projection of its parts
to considerable distances. It is well worth reporting and illustrating for its
own sake; and it also derives an added interest (at least for the Hartford
Steam Boiler Inspection and Insurance Company and its policy-holders) from
Fig. I.— View of the Wrecked Wheel. (Looking South.)
the fact that it is the first loss of the kind that we have experienced since we
have been engaged in the insurance of fly wheels. Our activity in this f^eld,
It IS probably unnecessary to say, is as yet only a few months old.
General Description of the Plant.
The wheel that burst was on an engine generating some 560 horse-power,
and Its normal speed was 100 revolutions a minute. It was a rope-drive pulley,
34
THE LOCOMOTIVE.
[April,
1 I SHAFT
5^
d a
o
Cl
o
a:
-U-
"lilH I I isirFT ■'''^■'
D
DYNAMO
ENGIf
NO. 3.
D
qEMERGENCY
VALVE
HEATER
BOILERS
Fig. 2. — Plan of Engine Room.
(Not drawn to scale.)
14 feet in diameter with 13 grooves, and
it drove a similar pulle}-, 7 feet in dia-
meter, on a line shaft 50 feet distant,
by means of a i^ inch continuous
manila rope.
The general arrangement of that part
of the power plant with which we shall
have to deal in the present article will
be understood from Fig. 2. On one
side of the driven pulley there was
belted a 400-kilowatt direct-current
dj'namo, which was taking about 200
horse-power at the time of the accident.
On the other side of the driven pulley
was another 7-foot, 8-groove rope pulley,
which delivered about 350 horse-power
to another part of the plant, located in
a separate building, some 160 feet to the
north of the engine room. Between the
fly wheel that burst, and the line shaft
pulley that it drove, there was a frame-
W'Ork bearing auxiliary pulleys and a
carriage, for keeping the rope properly
taut. These details are not shown in
Fig. 2, as they were situated exactly in
line between the fly wheel and the driven
pulley, and hence would lie directly
below the 13 ropes that are there
indicated. The ruined framework may
be seen in Fig. 4, however, as it appeared
after the accident.
Gener.-\l Description of the Explosion.
The attendant in the engine room
states that he was about twenty-five
feet from the engine, drawing some oil,
when he heard a report, apparently
between the engine and the shaft pulley.
He turned at once toward the engine,
but before he could reach the throttle,
or the rope to the quick-closing valve
(presently to be described) in the steam
line, debris was falling so thickly that
he concluded to try to reach the stop
valves on top of the boilers. He went
out of the door of the engine room for
this purpose, but before he could get
to the stop valves in question the fly
wheel had ruptured. The time, in all.
igio.]
THE LOCOMOTIVE
he says, was not over fifteen seconds. Men working in the yard outside say
that one fragment passed through the roof of the building and went 600 feet up
into the air. Only one person was injured, he being struck a glancing blow
and bruised about the legs and arms, with the result that he was incapacitated
for some days.
The first evidence of trouble, outside of the engine room itself, was the
extinguishing of the electric lights. The electrician, who was in his work
house (a separate building), ran at once to the power plant to see what was
the trouble, and as he reached the engine room the wheel ruptured. One of
our own representatives afterward timed this man with a stop watch, while he
Fig. 3. — View of the Wrecked Wheel. (Looking South.)
ran over the same course. The time so taken was just fifteen seconds, so that
it appears that the estimates, given independently by the engineer and the
electrician, that it was fifteen seconds from the first indication of trouble up
to the explosion of the wheel, were unusually close to the actual facts.
The Damage Wrought by the Explosion.
The fly wheel was made in two sections, and had eight arms in all. Its
general appearance after the accident will be evident from Figs, i and 3, which
show it from two slightly different positions. Seven of the spokes broke
at the hub of the wheel, but the eighth remained attached to the hub. The hub
itself was not injured in any way, and was found to be still tight upon the
shaft. No parts of the spokes were left attached to the rim, but all were
broken off close to the rim, and all parts of the spokes were found in the rope
36
THE LOCOMOTIVE.
[April,
pit. The outward foundation was broken, and the anchor bolts were pulled
loose in both foundations.
Fragments of the ruptured rim were thrown about with great violence.
One of the flanged joints was found to be intact, the section of rim in which
it occurred being, after the rupture, 5J/2 feet long as measured along the curved
surface. This was the largest piece. of the rim, and in the unbroken wheel it
had extended from one spoke exactly to the next one, the flanged joint being
in the middle of its length. The other flanged joint was broken, the line of
fracture passing through the bolt hole in one of the flanges. A careful exami-
nation of this joint leads us to believe, however, that it did not fracture at
the outset, but that it was broken after the failure of the wheel, by being
thrown violently against one of the other wheels, or against a shaft. It was
Fig. 4. — View of the Engine Room. (Looking North.)
found in the rope pit. Apart from these two sections, containing the respective
flanged joints, the fragments of the rim were of no especial interest, and all
were broken into small pieces.
Several of the roof girders were damaged by fragments of the wheel, and
a number of pieces went up through the roof. Boiler No. 6 (the one seen in
Figs. I and 3 with the manhole open) was struck in the rear head and indented,
and it was likewise indented in the water-leg so badly that the depression
there had to be heated and pressed out with jacks. The feed-water heater,
seen also in these two engravings, was somewhat damaged. The greater part
of the fragments of the ruined wheel-rim went northward, however, or in
the direction in which the camera was looking when the photograph shown
in Fig. 4 was taken. This view shows the wreck of the framework on which
igio.]
THE LOCOMOTIVE
37
the carriage for the rope-tightening device traveled. It also shows the bent
shaft on which the one-groove winder pulley ran. The tiirce pulleys along this
I)ath were broken to pieces.
Fir.. 6 shows the damage that was done to one of the large storage tanks.
This tank was i6 feet in diameter and J5 feet high, and was built of 3/16 in.
tank steel. It was situated more than 200 feet from the fly wheel, as will be
understood from Fig. 2. Fragments of the fly wheel rim struck this tank and
tore it badly, so that it was necessary to replace 380 square feet of it with
new sheets. «
Fig. 5. — Showing the Emergency Valve, A.
Eight days after the accident enough steam was given to the engine to turn
it over, and, apart from a cracked main bearing cap and a slight spring in the
crank shaft, the engine appeared to have sufYered no great injury. After the
crank shaft had been taken out, however, and properly centered on two pins
fastened in two vertical 12 in. by 12 in. timbers, it was found to be sprung
about 3/16 in. The strain extended to the main bearing, as was to be expected,
since the outboard bearing was shoved south, cracking the cement pedestal on
which it rested, as may be seen in Fig. i, on the right and directly under the
end of the shaft. The crank disk was likewise found to be out by z/2^ i"-,
when the shaft was turned on the pins. The piston rod was then put in a
lathe and was found to be sprung about 3/32 in., and the connecting rod, when
examined in the lathe in the same way, was found to be sprung about 1/16 in.
The total property loss was about $4,200.
38 THE LOCOMOTIVE. [April,
The Closing of the Emergexcy Valve.
One singular and verj- fortunate thing about the accident here described
is that the explosion of the wheel shut off the steam from the engine, though
in a most unexpected and unforeseen way. In the main steam line leading to
the engine, and about 24 feet from the cylinder, was a quick-closing, emergency
steam valve, seen, though unfortunately not very distinctly, at A in Fig 5.
This valve was supposed to be operated from the floor by means of a rope, a
jerk on the rope shutting off the steam from the engine at once. The frag-
ment of the rim bearing the uninjured flanged joint, which weighed about 500
pounds and which was, as we have already said, the largest section of the rim,
struck the girder B (seen in Fig. 5), over which the rope from the quick-acting
valve hung. This girder was broken and displaced in a southward direction,
and in moving it pulled the rope, closed the valve, and thereby shut off the
steam from the engine, causing it to come to a stop almost immediately after
the rim fractured. Had it not been for this interesting and fortuitous incident,
the engine would doubtless have torn itself to pieces. We may add that the
flying fragment of rim that displaced the girder and thus shut off the steam,
having given up its momentum in this way, fell to the floor after passing over
the boilers, and crashed down upon the fireman's chair. The chair was unoccu-
pied at the time, to the fireman's subsequent great joy.
The Governor Stop.
The engine was not provided with an automatic speed controlling device,
in the proper sense of that term, although the contrary would naturall}- be
inferred from the earlier reports of the accident that were made public. The
device that was reported as an automatic speed stop did not have for its pur-
pose the controlling of the speed of the engine, but its object, instead, was to
so regulate the action of the governor balls as to prevent any difficulty in
starting up the engine, after it had been purposely stopped.
In a centrifugal ball governor, such as is usually found upon engines of
the Corliss type, the balls drop when their speed of rotation lessens, and by so
doing they cause more steam to be admitted to the engine, and so tend to bring
back the speed to its correct value. Or, which amounts to the same thing, they
increase the period of admission of the steam, by lengthening the cut-off. Now
this mode of operation is correct, so long as the engine is operating properly.
It is easy to see, however, that if the governor belt (or whatever other means
of transmission is used to drive the governor) should break, so that the
governor slows up and its balls fall without a corresponding slowing of the
engine, the result will be to admit more steam to the engine, and hence to
accelerate its motion. The governor belt being broken, the balls will not
respond to this increase in the speed of the engine, but will continue to fall
lower and lower as they lose their own speed, thereby admitting more and
more steam to the engine, and causing it to race, with serious results.
To guard against an accident of this character, it is now usual to con-
struct fly-ball governors so that although they increase the amount of steam
delivered to the engine so long as they do not fall below a certain point, yet.
when they do fall belozv that point, they cause the supply of steam to be
diminished, and cut it off altogether when they come into their lowest possible
position. Such a governor provides a proper regulation of the speed of the
IQIO.
THE LOCOMOTIVE
39
engine under normal conditions, but brings the engine to a standstill in the
event of the breakage of the belt by which the governor is operated.
The governor, modified as here indicated, is a great improvement over
the earlier style, yet there is one difficulty in its use that the older form did
not have. Namely, when the engine has been purposely stopped, it cannot be
started again by merely opening the throttle valve, unless further special
provision for this contingency is made; because the governor, with the balls
in their lowest position, will not permit steam to enter the engine. In starting
up with such a governor it is therefore necessary for the engineer to block up
the balls in some way, so that the engine will take steam when he opens the
throttle. Several methods are in use for accomplishing this end conveniently
Fig. 6. — Showin'g thl. Damaged Storage Tank.
and safely. It is plain that any device that is employed for the purpose should
be automatically thrown out of action when the engine has once attained a
certain speed, because the engineer might forget to attend to it himself, and
then, if the governor belt should break, the engine would run away just as it
would if the governor were of the old-fashioned type. Any device whose
purpose is to prevent the balls from falling to their lowest possible position
when the engine is intentionally stopped, or to hold them up, when the engine
is started, until it attains a certain speed, is called a " governor stop."
The engine whose wreck we are describing was fitted with a form of
governor stop in w'hich a pin is automatically thrust under the balls, when the
engine is stopped by closing the throttle, thus holding them up so that when it
is desired to start the engine again it is only necessary to open the throttle once
40 THE LOCOMOTIVE. [April.
more. If the governor slows down from any other cause than the closing of
the throttle, however, the pin is supposed to remain out of the way, so that the
balls can descend to their lowest possible position without hindrance, and thus
shut off the steam entirelj^ The device was operated by steam, conveyed to
the governor through a small pipe from a point in the main steam pipe, below
the throttle valve. The pin was therefore supposed to be held out of the way so
long as the throttle was open, but to be promptly thrust under the balls when
the throttle was closed.
We have explained this feature of the engine at considerable length, be-
cause an understanding of it is essential to a clear comprehension of the way
in which the accident herein described came about.
Cause of the Accident.
A superficial glance at Figs, i or 3, where the arms of the wheel are seen
to be broken off at the 'hub, might lead one to think that the accident was due
to the throwing of a sudden overload upon the engine, this producing a bend-
ing moment upon the spokes which caused them to fracture. The condition of
the fragments, however, and the distances to which they were hurled, when
taken in connection with all the other available evidence, shows that there is no
foundation for this idea, and shows, moreover, that the explanation outlined
below is the true one.
There is no doubt but that the first thing that happened was the breakage
of one of the ropes from the engine-pulley. This may have been a simple
break, or the ropes may have piled up and then jumped off and broken, or they
may have jumped off without piling up, and then broken. However these
particulars may have been, it appears clear that the breaking of the rope was
the initial cause of the accident, and it was very likely this, that the engineer
heard, and described as a " report ". The rope was certainly found to be broken,
after the accident.
If the spokes had fractured first, from overload, there would not have been
the fifteen seconds of warning that the engineer and electrician both describe,
before the wheel went altogether to pieces. The fact that the lights went out
some time before the wheel burst into fragments also bears out the view that
the breaking of the drive-rope was the first thing that happened.
When the rope broke, it tore up some 160 square feet of two-inch plank-
ing, which was over the rope pit. One of the fragments of the planking struck
the governor belt and knocked it off. It did not break the belt, however,
although it tore it, and also knocked a piece out of the flange of one of the
pulleys, as may be seen in Fig. i. There were but g inches of space between,
the governor belt and the fly wheel, and in this space was the vertical wooden
housing of the wheel, from which fact it is easy to account for the throwing-
off of the governor belt.
The engine, being freed from its load by the breaking of the rope, would
at once begin to race. The governor being thrown out of service by the loss
of its driving belt, its revolving balls would begin to slow up and fall at once, and
while this would mean the increased admission of steam for a few moments,
the steam supply would presently be cut off altogether by the balls falling to their
lowest possible position, provided the automatic governor stop had acted as it
was supposed to act under these circumstances.
igio.] THE LOCOMOTIVE. 41
But it so happened that one of the planks cast up by the flying rope broke
the small steam pipe leading to the governor stop, and this caused the pin of
the stop to be thrust into position so as to prevent the balls from falling to
their lowest position, just as it would be if the steam had been cut off from
the engine by the closing of the throttle. The result was that the governor
balls fell until they rested against the pin that was intended to come into play
only when the throttle was closed. They could descend no lower, and hence
could not shut off the steam. The engine therefore continued to race at an
ever increasing speed, until the fly wheel burst; and nothing stood in the way
of its utter annihilation except the fortuitous closing of the emergency valve,
at A in Fig. 5, when the flying fragment of the rim of the wheel struck the
girder over which the valve rope passed.
Fortunate Features of the Accident.
There were many fortunate things about this accident, — many ways in
which it would have been far worse, if the pieces of wreckage had taken slightly
different directions. It was certainly a happy circumstance that nobody was
killed, and that only one man was injured, and that his injuries were not of a
very serious nature. The remarkable way in which steam was shut off from
the engine by the emergency valve is also worthy of special consideration. We
wish to call attention, furthermore, to the fact that with the boilers and steam
piping situated as they were, it was little short of providential that none of
the sections of the wrecked wheel penetrated the boilers nor broke the steam
main. Either of these contingencies would have added a serious element to a
situation already quite bad enough.
In designing a steam plant, the boilers and piping, as well as any rooms in
which considerable numbers of workmen are congregated, should be kept well
away from the plane of the fly wheel, whenever this is possible ; for the frag-
ments of an exploding wheel are far more likely to remain near that plane than
they are to depart from it by any great amount. The company insuring the
wheels rareh' has an opportunity to make suggestions of this nature at a time
when they might be of value, because the plant is usually built and in operation
before the insurance is sought.
Generally speaking, the reports that we send to our assured, after making
our inspections, are full enough to give a good idea of the condition of the boiler
in all respects. Once in a while, however, the routine is broken by circum-
stances over which the inspector has no control. Recently, for example, one of
our assured received this communication, when he was looking for a report of
an external inspection : " On account of the smallpox in this section, the train
conductor had orders not to stop at this station. No inspection made".
In another recent case one of our assured was surprised at receiving the
following note: "Will you kindly advise me if the rat-tail file which Inspector
Day found driven into the fusible plug in your locomotive No. 999 has been
removed, and the plug re-filled?"
By the way, the use of nails, rat-tail files, and other infusible things, in the
repairing of " fusible " plugs, is no modern invention. We find this brilliant
conception carried out every little while, and we illustrated a case of it in The
Locomotive, more than twenty years ago, — namely, in the issue for August, 1889.
42 THE LOCOMOTIVE. [April,
Boiler Explosions.
January, 1910.
(l.) — On January i a tube failed in a boiler in the cotton gin of I. Dorn-
bush, Vicksburg, ]Miss.
(2.) — A cast-iron sectional heating boiler ruptured, January i, in the
Catholic School and Asylum, Hamlin and Schubert streets, Chicago, 111.
(3.) — A tube ruptured, January i, in a water-tube boiler in the John H.
Havlin Realty Co.'s hotel, Cincinnati, Ohio.
(4.) — A boiler belonging to R. J. Pender exploded, January i, at Tarboro,
N. C. One person was seriously injured.
(5.) — A tube ruptured, January 3, in a water-tube boiler in the Germania
building, Milwaukee, Wis.
(6.) — On January 3 a locomotive boiler exploded on the Colorado &
Southern railroad, at Trinidad, Colo. Two persons were seriously injured.
(7.) — ^A flue collapsed, January 4, in a boiler on a pumping boat at Safe
Harbor, opposite Industry, Pa. George Young was killed, and two other men
were slightl}' injured.
(8.) — On January 4 a tube ruptured in a water-tube boiler at the plant of
the American Steel & Wire Co., Waukegan, 111.
(9.) — 'A tube ruptured, January 5, in a water-tube boiler in the John H.
Havlin Realty Co.'s hotel, Cincinnati, Ohio.
(10.) — On Januarj- 5 a blowoff pipe failed in William H. Coleman & Co.'s
sawmill and finishing works, Jackson, Tenn.
(11.) — Two sections of a cast-iron heating boiler ruptured, January 5, in
" Forbes House ", Milton Academy, Milton, Mass.
(12.) — A boiler shell ruptured, January 5, in the Keokuk Hotel Co.'s hotel,
Keokuk, Iowa.
(13.) — A boiler exploded, January 6, at the American Dewey mine, at
Porto Rico, near Carthage, Mo. John Jones, a miner, was seriously injured.
(14.) — A boiler belonging to Walker Bros, exploded, January 7, at Herrs
Island, Pa. One person was fatally injured.
(15.) — A tube failed, January 7, in a water-tube boiler at the Perry Iron
Co.'s plant, Erie, Pa.
(16.) — On January 7 the boiler of a locomotive exploded at Grand Junc-
tion, Colo. Two persons were killed.
(17.) — A heating boiler exploded, January 8, in the I. O. O. F. building,
Boise, Ida. The property loss was estimated at $2,500.
(18.) — A heating boiler ruptured, January 9, at the Terre Haute Rose &
Carnation Co.'s greenhouse, Terre Haute. Ind.
(19.) — A heating boiler exploded, January 9, in Charles Utermoehler's
bakery, 1614 South Tenth street, Philadelphia, Pa. Four persons were injured
and the building was badly damaged.
(20.) — On January 9, a cast-iron header ruptured in a water-tube boiler
in the store of the Emery, Bird-Thayer Dry Goods Co., Kansas City, Mo.
(21.) — -A boiler ruptured, January 9, at the Centerville Water Works,
Centerville, Iowa.
(22.) — A heating boiler 'belonging to the Boston & Maine railroad ex-
ploded, January 10, at Portland, Me.
igio.J THE LOCOMOTIVE. 43
(23.)— A tube burst, January 11, in a water-tube boiler at the Common-
wcaltli Edison Co.'s Quarry street station, Chicago, 111. Fireman James
Glennon was injured.
(24.) — A boiler exploded. Jamiar> 11, at High Point, N. C.
(25.) — A blowoff pipe ruptured, January 12, at the Campbell Mills,
Toronto, Can.
(26.) — A blowoff pipe failed, January 13, in the Dean Hotel Co.'s hotel,
Kansas City, Mo.
(27.) — A water-tube boiler ruptured, January 13, in the Grasselli
Chemical Co.'s plant, Grasselli, Ind.
(28.) — A live steam heater, used for heating feed water and located on top
of one of the boilers, exploded, January 13, at the Central Kansas mill, Lyons,
Kans. One man was injured.
(29.) — Two sections of a cast-iron sectional heating bpiler ruptured,
January 13, at Clemson Agricultural College, Clemson College, S. C.
(30.) — On January 13 three tubes failed in a water-tube boiler at the
Athens State Hospital, Athens, Ohio.
(31.) — A heating boiler belonging to A. L. Johnson exploded, January 14,
at Palmer, Mass.
(32.) — On January 14 a connection to a superheater on a water-tube boiler
failed at the Edison Electric Illuminating Co.'s plant. South Boston, Mass.
(33.) — Three cast-iron headers fractured, January 15, in a water-tube
boiler at the North American Lace Co.'s plant, Philadelphia, Pa.
(34.) — A heating boiler exploded, January 15, in the Seabright ^^lethodist
church, at Red Bank, N. J.
(35.) — A tube collapsed, January 15, in a vertical boiler at the American
Steel & Wire Co.'s plant, Worcester, ]\Iass.
(36.) — A heating boiler exploded, January 15, at Southbridge, Mass. It
was used for heating the Tremont theater and a building adjoining it.
(S7-) — A boiler belonging to the Vanderbeck Ice Co. exploded, January 15,
at Dundee Lake, near Paterson, N. J. Richard Vanderweel was seriously
injured.
(38.) — On January 16 a tube ruptured, and ten cast-iron headers fractured,
in a water-tube boiler at the American Steel & Wire Co.'s plant, Waukegan, 111.
(39.) — A small boiler exploded, January 16, at the Monongahela furnace
plant, McKeesport, Pa. Three men were injured.
(40.) — A heating boiler exploded, January 16, at Frederick C. Witthuhn's
greenhouse, Cleveland, Ohio. The boiler room was blown to atoms, and the
greenhouse was wrecked.
(41.) — The boiler of a locomotive exploded, January 17, on the Dawson
railroad, at Tucumcari, N. M. Two persons were fatally injured.
(42.) — A flue collapsed, January 17, in a fertilizer drier, in Swift & Co.'s
packing house. South Omaha, Neb.
(43.) — A blowoff pipe failed, January 17, in W. L. Petty & Co.'s tobacco
curing plant, Lexington, Ky. Two men were injured.
(44.) — On January 17 a cast-iron header fractured in a water-tube boiler
at the Hammermill Paper Co.'s plant, Erie, Pa.
(45.) — A slight accident occurred, January 17, to a boiler in the Angola
Lumber Co.'s plant, Wilmington, N. C.
44 THE LOCOMOTIVE. [April,
(46.) — A tube ruptured, January 17, in a water-tube boiler at the Metro-
politan Street Railway Co.'s power plant, Second and Grand streets, Kansas
City, Mo. One man was slightly injured.
(47.) — A tube raptured, January "19, in a water-tube boiler at the H. C.
Frick Co.'s plant, near Ronco, Pa. Two men were injured.
(48.) — The boiler of locomotive No. 1208, of the Southern railway, rup-
tured, January 20, near Afton, Tenn. The engineer was injured.
(49.) — A blowoff pipe failed, January 20, at the Warsaw Furniture Manu-
facturing Co.'s plant, Warsaw, Ky.
(50.) — On January 20 a boiler exploded at Boyle's sawmill, five miles from
Mayesville, S. C. Five persons were fatally injured, and three others were
injured less severely.
(51.) — An economizer exploded, January 21, in the Edison Electric Light
Plant, Paterson, N. J. Emil Van Wounden was fatally scalded, and eight others
were severely injured. The property loss was estimated at $25,000.
(52.) — The boiler of a Pere Marquette switching locomotive exploded,
January 22, at Saginaw, Mich. The locomotive was wrecked.
(53.) — On January 23 a blowoff pipe drew out of the elbow at the plant of
the Gem Hammock & Fly Net Co., Milwaukee, Wis.
(54.) — A small boiler exploded, January 23, in the Hotel Macatee, Houston,
Tex. A bell boy was injured.
(55.) — The boiler of a Norfolk & Western locomotive exploded, January
24, at Roanoke, Va. Two persons were seriously injured.
(56.) — The crown sheet of a freight locomotive failed, January- 24, on the
Wisconsin division of the Chicago & Northwestern railroad, two miles south
of Barrington, 111. Engineer F. Wooding and fireman A. Caeder were injured.
(57.) — Three cast-iron headers ruptured, January 24, in a water-tube boiler
at the plant of the American Steel & Wire Co., Waukegan, 111. One man was
injured.
(58.) — The boiler of a locomotive exploded, January 25, on the Denver &
Rio Grande railroad, near La Veta, Colo. Two men were killed and two were
injured.
(59.) — A slight boiler explosion occurred, January 27, at the Nelsonville
Electric Light & Water works, Nelsonville, Ohio.
(60.) — On January 27 the boiler of a donkey engine exploded at Elmhurst,
L. I. John Dawson was badly scalded.
(61.) —A tube ruptured, January 28, in a water-tube boiler at the plant of
the Illinois Steel Co., Milwaukee, Wis. One man was injured.
(62.) — On January 28 a tube ruptured in a water-tube boiler at the
Philadelphia Rapid Transit Co.'s power station. Thirty-third and Market streets,
Philadelphia, Pa.
(63.) — A blowoff pipe failed, January 28, at the Greer-Beatty Clay Co.'s
plant. Magnolia, Ohio. One man was injured.
(64.) — A tube ruptured, January 29, in a water-tube boiler at the Allegheny
Steel Co.'s plant, Breckenridge, Pa.
(65.) — A boiler exploded January 30, in the plant of the Pennsylvania
Rubber Co., Jeannette, Pa. The property loss was estimated at $4,000.
(66.) — 'A boiler exploded, January 30, in the William Strange Co.'s silk
mill, at Paterson, N. J. One man was fatally injured.
I9IO.] THE LOCOMOTIVE. 45
(67.) — A blowoflf pipe ruptured, January 31, at the Morss Hill Coal Co.'s
plant, Fell Township, Pa.
(68.) — A blowoff pipe ruptured, January 31, at the plant of the American
Brass Co., Ansonia, Conn.
(69.) — On January 31 two Hues ruptured in a boiler at the Mint Mlectric
Light Co.'s plant, Flint, Mich. Eli T. Crump and Hiram Marsh were killed.
(See, also, explosion No. 76, below.)
Febku.\rv, 1 9 10.
(70.) — A heating boiler exploded, February 2, in a school building at
Culloni, near Bloomington, 111.
(71.) — A tube ruptured, Fel^ruary 2, in a water-tube boiler at the Upson
Nut Co.'s plant, Cleveland, Ohio.
{72.) — On Fcl)ruary 2 a boiler exploded at Rice Bros.' mine, Tuscaloosa,
Okla.
{73.) — On February 3 the crown sheet of a St. Paul locomotive collapsed
at Portage, Wis. Three men were injured.
(74.) — On February 3 a tube burst in a water-tube boiler at the plant of
the Mutual Electric Light Co., San Francisco, Cal.
(75.) — On February 4 the crown sheet of a locomotive type boiler collapsed
at the plant of the Allentowai Non-Freezing Powder Co., Allentown, Pa.
(76.) — 'On February 5 a tube burst in a water-tube boiler at the Flint
Electric Light Co.'s plant, Flint, Mich. George Palmer was killed, and four
other men were injured. (The boiler that exploded in this instance was next
to the one that exploded in the same plant on January 31, as described above,
under No. 69.)
(77.) — The boiler of an agricultural engine exploded, February 5. on the
Frank Clay farm, near Quincy, Ohio. Four men were badly injured, and a barn
was destroyed by fire.
(78-) — A tube failed, February 7, in a water-tube boiler at the South
Works of the Illinois Steel Co., South Chicago, 111.
(79-) —On February 7 a boiler exploded in the lumber and spoke mill of
J. Ezra Thomas, at Thomastown, near Scottsburg, Ind. One man was fatally
injured, one was injured badly but probably not fatally, and some four others
received lesser injuries.
(80.)— A tube burst, February 7, in a heating boiler at the Lee avenue
police station, Brooklyn, N. Y.
(81.) — On February 9 a steam drying cylinder exploded in the Frost
Finishing Co.'s factory, West Harrington, R. I. Two men were seriously injured.
(82.) —A heating boiler exploded, February 9, in the Y. M. C. A. building,
Knoxville, Tenn. One person was severely injured.
(83.) —A tube ruptured, February 10, in a water-tube boiler in the Congress
Hotel, Chicago, 111. Two men were killed.
(84.) — On February 10 a heater exploded in the Fairchild & Shelton Co.'s
soap factory, Bridgeport, Conn. One man was killed.
(85) — A boiler exploded, February 10, in L. I. Princing & Son's sawmill,
near Crump. 22 miles northwest of Bay City, Mich. Seven men were killed,
and six other persons were injured, of whom it was thought one would die.
The mill was completely wrecked, as was also the neighboring residence of Mr.
Princing.
46 THE LOCOMOTIVE. [April,
(86.) — A boiler exploded, February lo, in a sawmill on Shelton Laurel
creek, in Madison county, near Marshall, N. C. One man was killed and several
others were badly injured.
(87.) — 'On February 11 the furnace of a locomotive partially collapsed on
the St. Joseph Valley railway, at La Grange, Ind.
(88.) — A boiler exploded, February 11, at the Snow Hill mine, at Roscoe,
near Monongahela, Pa. One man was injured.
(89.) — A heating boiler exploded, February 11, in the Dearborn-Morgan
school, Orange, N. J. No pupils were present at the time.
(90.) — A tube ruptured, February 12, in a water-tube boiler at the Ohio
Electric Railway Co.'s power plant, Medway, Ohio.
(91.) — 'On February 12 a boiler exploded in James Hasey's grist mill, at
Hardiman, four miles from Campton, Ky. Two men were killed, and four
others (one of whom will die) were injured.
(92.) — A boiler exploded, February 13, in the oil fields at Robinson, 111.
One person was killed.
(93.) — The boiler of a steam heating plant exploded, February 13, in Mrs.
Mary C. Struve's residence, Huntsville, Ala. Two men were severely injured,
and the house was badly wrecked.
(94.) — A tube ruptured, February 14, in a water-tube boiler at the Lacka-
wanna Steel Co.'s plant, Lackawanna, N. Y.
(95.) — A hot-water heating boiler exploded, February 14, in H. Bernhart's
residence, Reading, Pa.
(96.) — A boiler tube ruptured, February 14, on the United States torpedo-
boat destroyer Hopkins, in the harbor of San Diego, Cal. Fireman R. E. Taylor
was scalded to death, and six other men were badly injured. It was thought
that one of the injured could not recover. (This accident occurred close to the
place where the terrible explosion on the gunboat Bennington took place, on
July 21, 1905. Compare explosion No. 144, page 48.)
(97.) — On February 15 a boiler exploded in the Harrison & Shraner grist
mill. Tell City, Ind. Four men were seriously injured.
(98.) — A heating boiler burst, February 16, in a public school building at
Middlesboro, Ky.
(99-) — A main stop valve failed, February 17, in the Washington Ice Co.'s
plant. New Orleans, La.
(100.) — A boiler used for heating a Pullman tourist car exploded, February
17, in the Big Four railroad yards, Cincinnati, Ohio. The property loss was
estimated at $1,000.
(loi.) — ^A boiler belonging to Ward & Grisham exploded, February 17, at
Ironton, Mo. Two men were killed and one severely injured.
(102.) — 'The Voelkner & Harry Manufacturing Co.'s plant, Detroit, Mich.,
was partially destroyed, February 18, by a fire that was said to have been
started by a boiler explosion in the basement.
(103.) — The boiler of switching locomotive No. 339, on the Frisco road,
exploded, February 18, near Joplin, Mo. Two men were killed and one fatally
injured.
(104.) — The boiler of a Reading railroad locomotive exploded, February
19, at New Hope, Pa.
(105.) — The boiler of a Pennsylvania railroad locomotive exploded, Febru-
ary 19, at Lambertsville, N. J
I9IO.] THE LOCOMOTIVE. 47
(io6.) — On February 20 a drum fractured on a water-tube boiler at the
Summit Branch Coal Mining Co.'s plant, VVilliamstown, Pa.
(107.) — A boiler exploded, February 21, at the East Side coal mines, at
Equality, near Shawneetown, 111. Two men were killed.
(108.) — A boiler flue burst, February 21, at the Scranton Gas & Water
Co.'s plant, Scranton, Pa. One person was killed.
(109.) — A blowofF pipe failed, February 21, in the Major & Loomis Co.'s
saw and planing mill, Hertford, N. C. One man was injured.
(no.) — A blowoff pipe failed, February 22, at the American Lead Pencil
Co.'s plant, Murfreesboro, Tenn. Four men were scalded.
(in.) — On February 23 a boiler exploded at the Stanley Motor Carriage
Works, Newton, Mass.
(112.) — A blowoff pipe failed, February 23. at the tannery of Thomas A.
O'Keefe, and M. J. O'Keefe, Peabody, Mass. One man was injured.
(113.) — On February 23 a tube ruptured in a water-tube boiler at the
Camden Coke Works of the Public Service Corporation of New Jersey, Camden,
N. J. One man was injured.
(114.) — On February 24 the boiler of a locomotive exploded two miles
north of Tremonton, near Ogden, Utah. Two men were injured.
(115.) — On February' 25 the crown sheet of a locomotive collapsed at the
logging camp of the Interstate Lumber Co., Columbus. Miss.
(116.) — On February 27 a hot-water heater ruptured at Bridgeport, Conn.
It was connected with engine No. 7 of the city fire department.
(117.) — A cast-iron header ruptured, February 27, in a 'water-tube boiler
in the hotel building belonging to the estate of John Plankinton, at Milwaukee,
Wis.
March, 1910.
(118.) — On IMarch i, a tube ruptured in a water-tube boiler at the Portage
Coal ^Mining Co.'s plant, Portage, Pa. One man was injured.
(iig.) — The boiler of a freight locomotive exploded, March i, at Lincoln,
Neb.
(120.) — A flue ruptured, March i, in a boiler at the City Hall, Milwaukee,
Wis. One man was severely scalded.
(121.) — A boiler exploded. March 3, in the oil fields near Tiffin, Ohio.
(122.) — A boiler exploded, March 4, at the Poll Hill mica mine, near
Newdale, N. C. Two men were killed and another was seriously injured.
(123.) — -A tube ruptured, March 5, in a water-tube boiler at the Toledo
Furnace Co. plant of the Pickands-Mather Co., Toledo, Ohio.
(124.) — A tube ruptured, March 6, in a water-tube boiler in the Baltic
Mining Co.'s stamp mill, Redridge, Mich.
(125.) — On March 7 a tube ruptured in a water-tube boiler in the Illinois
Maintenance Co.'s office building, Chicago, 111. Three men were scalded.
(126.) — 'The boiler of an Oregon Railway & Navigation Co. locomotive
exploded, March 8, at Whitman station, near Walla Walla, Wash. Nine persons
were severely injured.
(127.) — The boiler of a freight locomotive exploded, March 8, on the St.
Louis & San Francisco railroad, near Hoxie, Ark. Three men were killed.
(128.) — A heating boiler exploded, March 10, in the parish house of the
Church of the Annunciation, Chicago, 111. Property loss about $1,500.
48 THE LOCOMOTIVE. [April,
(129.) — A tank used for the storage of compressed air exploded, March 11,
at the Herald mine, Cave Springs, Mo. Loss about $400.
(130.) — Six cast-iron headers fractured, March 12, in a water-tube boiler
at the Cass avenue plant of the Pressed Steel Car Co., Pittsburg, Pa.
(131.) — A cast-iron mud drum ruptured, March 13, in a water-tube boiler
at the power house of the Terre Haute, Indianapolis & Eastern Traction Co.,
Terre Haute, Ind.
(132.) — 'A boiler exploded, March 14, on the towboat R. L. Auhrcy, off
Arctic Springs, near Louisville, Ky. One man was killed, one is missing and
was probably killed also, and two were fatally injured. Three other men were
injured less severely. The Aubrey sank almost immediately.
(133)— 'A tube ruptured, March 14, in a water-tube boiler at the Metro-
politan West Side Elevated Railway Co's power house, Throop and Congress
streets, Chicago, 111.
(134.) — 'On March 15 a tube ruptured in a water-tube boiler in the Phila-
delphia Rapid Transit Co.'s power plant, at Beach and Laurel streets, Phila-
delphia, Pa.
(135.) — Seven cast-iron headers fractured, March 15, in a water-tube
boiler at the Valley Electric Co.'s plant, New Brighton, Pa.
(136.) — 'The boiler of a donkey engine exploded, March 17, at Bordeaux,
Mason county. Wash. Arthur Sapp's residence was demolished.
(i37-) — 'The boiler of a sand dredge belonging to the Meierhoffer Sand
Works exploded, March 18, at Boonville, Mo. Loss about $15,000.
(138.) — Two' tubes ruptured, March 20, in a water-tube boiler in the
County Court and Jail building, Greensburg, Pa.
(139) — The boiler of a Santa Fe freight locomotive exploded March 22,
near Bakersville, Cal. One man was killed, and one fatally injured.
(140.) — On March 22 a tube and six headers ruptured in Swift & Co.'s
packing plant, Kansas City, Kans.
(141.) — -A tube ruptured, March 23, in a water-tube boiler at the Home
Riverside Coal Co.'s No. 3 mine, Leavenworth, Kans.
(142.) —The boiler of a basket factory, near Galesburg, Mich., exploded on
March 2^.
(143.) — 'A boiler exploded, j\Iarch 22,. in the Michigan Creamery Co.'s plant,
Clare, Mich. Three men were injured, and the property loss was $6,500.
(144.) — On March 25 several tubes, located in two different boilers, rup-
tured on the United States torpedo-boat destroyer Hopkins, just outside the
Golden Gate, near San Francisco, Cal. (Compare explosion No. 96, page 46. The
Hopkins was on her return trip from San Diego and San Pedro to the Mare
Island Navy Yard when the present explosion occurred, temporary repairs
having been made on her boilers after the San Diego accident.)
(145.) — 'A tube ruptured, March 28, in a water-tube boiler at the Oak
Park Construction Co.'s power plant, Oak Park, 111.
(146.) — On March 28 a blowoff failed in the Fred L. Sayles Co.'s woolen
mill, Pascoag, R. I.
(147.) — A boiler exploded, March 28, in F. L. Kister's sawmill, Bowling
Green, Ky. One man was killed, one was fatally injured, and three were
injured less seriously. The property loss was estimated at $1,000.
(148.) — The boiler of freight locomotive No. 432, of the Houston & Texas
Central railroad, exploded, March 29, near Sherman, Tex.
igio.] THE LOCOMOTIVE 49
Changes in our Personnel.
Mr. F. H. Williams, Jr., who has been a special agent in our Hartford
department for some years, has been appointed general agent in that territory,
in the place of Mr. E. H. Warner, whose resignation we announced recently.
Mr. F. H. Kcnyon has been appointed special agent in the Hartford
department.
Mr. J. P. Hagarty, who has been assistant to the chief inspector in the
Hartford department for several years, has been appointed a special agent,
in addition to his other duties. His time will continue to be mainly devoted
to the engineering work in which he has heretofore been engaged.
Mr. John L. Mee has been appointed a special agent for the company,
and is temporarily located at the Hartford office.
Mr. W. W. Manning has been appointed acting chief inspector in the
New York department, in the place of Mr. R. K. IMcMurray, whose assistant
he has been for a number of years, and whose death is announced in the
present issue.
Mr. S. B. Adams has been appointed assistant chief inspector in the
Philadelphia department, with which he has long been connected, both as an
inspector and as a special agent.
Mr. C. H. Dennig, formerly a special agent for this company at New
York, and later at Denver, will hereafter represent us, in the same capacity,
at Detroit, Mich.
A Mechanical ^Minstrel Joke. — In looking over an old number of Power,
the other day, we came across a joke having for its victim Professor Jacobus,
who is an acknowledged authority upon the flow of liquids through pipes, and
upon the loss of hydraulic head due to elbows, valves, orifices, and the like. The
joke is mellow with age. but it seems good enough to resuscitate. So here it is,
with our apologies to the professor.
Imagine yourself, if you please, at a minstrel show.
■■ Dat Professor Jacobus is a nice man ", says Tambo, the end-man.
■■ Yes ", says the interlocutor, " I think Professor Jacobus is a very nice
man ".
" Now, me and him was talking dis afternoon ", continues Tambo, " down
in the bar-room ; and — "
■'What's that?" cries the horrified interlocutor. "You were talking to
Professor Jacobus down in the bar-room?"
" Yassir, an' he says — "
" But you are surely mistaken. Professor Jacobus is a very serious minded
and sober man. He could not possibly have been down in the bar-room."
"■ No, I ain't mistaken. He was thar all right, but he had a good right to
be thar".
" He had a right to be there, did he.. Well, what was Professor Jacobus
doing in the bar-room?"
'■ He was collecting data on the loss of head due to the flow of a liquid
through an orifice ".
50
THE LOCOMOTIVE.
[April,
A. D. RiSTEEN, Ph.D., Editor.
HARTFORD, APRIL 25, 1910.
The Locomotive can be obtained free by calling at any of the company s agencies.
Subscription price ^o cents per year when mailed from this office.
Bound volumes one dollar each.
Robert Kermit McMurray.
I9I0.J THE LOCOMOTIVE. 5^
Obituary.
Robert Kekmit McMlrkay.
We record, with profound sorrow, the death of Robert Kermit McMurray,
who was prominently connected with the Hartford Steam Boiler Inspection and
Insurance Company for many years, and widely esteemed for his estimable
personal qualities, and for the breadth and soundness of his professional attain-
ments. He was born in Brooklyn, New York, on February 23, 1837, and died in
that city, of pneumonia, on March 8, 1910. He was ill only a few days, and
was at his desk on ^Nlarch 2.
Mr. McMurray was a veteran of the Civil War. He enlisted in the
Thirteenth Regiment, New York Engineers, on April 21, 1861, and was assigned
almost immediately, by General Benjamin F. Butler, to the construction of the
first military railroad of the United States. This extended from the wharves
of the military academy at Annapolis. Maryland, to a point two miles distant,
where it made a junction with the Elk Ridge railroad. In the execution of the
work he was put in command of three thousand troops, and in four days he
surveyed and leveled the road-bed, superintended the construction of the road
itself, and ran the first train over it. For this service he was commended by
the War Department, and also honored by the Secretary of War, who wrote
him a personal letter of thanks.
On May 26, 1862, Mr. IMcMurray was promoted to the rank of lieutenant
of Company F, of the Thirteenth Regiment of New York Volunteers, and in
the same year he was in several skirmishes near Sufifolk and Black Water,
Virginia. He was discharged from the service on July 21, 1863, his term of
enlistment having expired.
On December 24, 1867, he entered the service of the Hartford Steam Boiler
Inspection and Insurance Company, and served continuously from that date
until the day of his death, as Chief Inspector of its New York department.
His work as a designer of boilers and settings is well known, especially to the
steam-using public of New York and New Jersey. He was one of the pioneers
in the preparation of definite specifications for the construction of boilers, and
was an early advocate of the use of steel for boiler shells. He was famous,
too, as a designer of chimneys. The celebrated brick stack of the Clark Thread
Company's factory, near Newark, New Jersey, was built from his designs,
twenty years ago or more.
He was also one of the original few who taught that steam boiler insurance
should be primarily of a preventive character, — a principle that has guided this
company in its development, since its earliest days. Our late president, Mr. J. M.
Allen, continually sought his counsel in laying the foundations of our business,
and great weight was assigned to his judgment upon all mechanical matters.
At the time of his death Mr. McMurray was a member of the New York
Yacht Club, of the Thirteenth Regiment Veteran's Association, of Grant Post of
the Grand Army of the Republic, and of the Masonic Club. In the Masonic
order he was a member of Damascus Commandery, a thirty-second degree
Scottish Rite Mason, and a member of Kismet Temple of the Mystic Shrine.
It is impossible to estimate the value of the services that Mr. McINIurray
has rendered to the Hartford Steam Boiler Inspection and Insurance Company,
with which he had been identified practically from its very start, and to whose
52 THE LOCOMOTIVE. [April,
interests he had given his unremitting attention for over forty years. Of his
personal quahties it is equally impossible to speak with justice. As a token of
the respect and affection that he had inspired throughout his long term of service,
a complimentary dinner was given to him in New York, on February 22, 1906,
by his associates, in celebration of his sixty-ninth birthday. He there received
the honorary title of " Dean of Steam Boiler Inspection ", which fittingly
expresses the light in which his co-workers had long regarded him. In his
death this company has met with a great loss. His personal and professional
influence will be felt and remembered for many years.
The article in our issue for January, 1909, respecting the terrible boiler
explosion on the Sultana, in 1865, aroused much interest. Mr. S. M. Gaston,
one of the few living survivors, has since given us some further particulars
concerning it, calling our attention, at the same time, to a letter written on
the subject by him, and published in Power for May, 1897, page 17. It appears
that the Sultana, arriving at Memphis on the afternoon preceding the explosion,
stopped there and discharged her cargo of sugar. She then crossed the river and
took on a supply of coal, after which she proceeded on her way up the river
toward Cairo, 111. Except for these few additional details, the story of the
explosion is as we told it.
There is a legend to the effect that the late Samuel L. Clemens (" Mark
Twain") was pilot, or assistant pilot, on the Luminary, which preceded the
Sultana up the river ; but this was not the case, because Mr. Clemens, although
he had been a pilot, left the river when the breaking out of the Civil War
interrupted traffic there, and, as related in his Life on the Mississipfi, he did not
return to it again for twenty years. A letter addressed by us to Mr. Clemens,
asking for a definite assurance on this point, brought back the reply that on the
date of the e.xplosion of the Sultana he was at San Francisco, California.
Robert Fulton or John Fitch?
Since the article with this heading was printed in the issue of The
Locomotive for October, 1909, our attention has been called to the second
volume of " The Documentary History of the State of New York ", which was
printed at Albany, N. Y., in 1850, and edited by F. B. O'Callaghan, " under
direction of the Hon. Christopher Morgan, Secretary of State".
A portion of this volume is devoted to the question of priority in the inven-
tion of the steamboat, so far as it relates to the rival claims of Rumsey and
Fitch. It reprints in full, for example, " A Short Treatise on the Application
of Steam, etc. ; by James Rumsey, of Berkely County, Virginia". This was
originally printed in Philadelphia in 1788, and is an attempt, on the part of
Rumsey, to establish his claim to the invention of the steamboat. The work
before us also gives, in full, Fitch's " The Original Steam-Boat Supported ; Or,
\ Reply to Mr. James Rumsey's Pamphlet". This was also printed originally
in Philadelphia, in 1788.
As there are now few historians who put forth any claim to priority on
igio.]
THE LOCOMOTIVE.
53
Rumsey's behalf, we have not thought it necessary to give any extracts from
either of the pamphlets noted above. The "Documentary History", contains,
however, a lithographed sheet about 20 inches long and 16 wide, prepared by
John Ilutchiiigs and dated 1846, which has a direct and (as it appears to us)
a very important bearing upon the question of priority between John Fitch and
Robert Fulton, l-'or this reason we have thought that it would be of interest
to reproduce the contents of the sheet, and this we do, below, following the
original faithfully, even to the spelling, which is here and there somewhat
erratic, particularly where a certificate of Hatchings' "voracity" is given.
usfeNARO sr
^^-"-'^nCH-
iCHAMBcn ST.
MrJIKlUN ST
-JU^JT.
54
THE LOCOMOTIVE.
[AlRIL,
At the top of the sheet are the following title and introduction :
" ' Honor to Whom Honor is Due '.
" Origin of Steam Navigation.
" A View of Collect Pond and its Vicinity
in the City of New York in 1793.
" On which Pond the first boat, propelled by steam with paddle
wheels or screw propellers was constructed by John Fitch,
six years before Robert Fulton made trial of his boat upon the
River Seine, in France, and ten years prior to his putting
into opperation his boat Clermont in New York; with a repre-
sentation of the boat and its machinery, on the Collect pond.
" By John Hutchings,
"No. 2 Wesley Place, IVilliamsburg, L. Island.
" 1846."
Then follow the data given below. The arrangement of the sheet is not
very logical, and the story is not as consecutive as it might have been made ;
John Fitch's First Boat Perseverance
AS SEEN ON THE DELAWARE PhILA. I787. SpEED J MILES AN HOUR.
but we should be grateful to Mr. Hutchings for the facts that he has given us,
rather than critical respecting his imperfect literary style.
"John Fitch was born in Conn. 21th of June 1743. First we find him a
farmers boy, next an apprentice to a Watch-maker, then in a store at Trenton
N.J. with a stock valued at 3000 dolls, all of which was destroyed, when the
British took Trenton next a Lieutenant in the A. Army, taken prisoner by the
Indians, and sold from one tribe to another through the N.W. Territory, until
he was purchased by an Englishman and thus obtained his freedom. During
this time he became acquainted with that part of the country of which he made
a map, and although printed on a common Cider press it had an extenive sale.
He was then a Surveyor in Kentucky, then a Civil Engineer in Pa. and on the
Delaware made his first experiment of & Steam-Boat with paddles, he then left
America, and traveled through France and England, but not meeting with the
encouragement anticipated, became poor and returned home, working his
passage as a common sailor to Boston, from there to his native town in Con-
necticut, thence to New York, where he remained some time, then back to
Kentucky where he died in 1798.
19IO.J TflE LOCOMOTIVE. 55
" Mr. John Hutchings
Sir
I have a perfect recollection of having seen a Boat on the Collect Pond in
this City with a screw Propeller in the Stern driven by Steam accross the Pond.
I do not recollect the year but I am certain that it was as early as 1796, it was
about the size of a Ships yawl.
I am Sir Respectfully
yours &c.
"New York, July 3(1, 1846. Anthony Lamb.
Residence, Albion Place,
City N. York.
"This is to Certify, that we have Personally known Mr. John Hutchings of
the Village of \Villianisl)urg for the last Forty years past, and have the utmost
confidence in him for truth and voracity. New York, Octr. loth 1846.
RiCH.ARD L.\VCR.\FT. M.\TT O. HaLSTED
Residence 178 Franklin st. City N. Y. Senior Partner of the Firm of Halsted,
was a member of the first Methodist Hains & Co. No. 31 Nassau At. N. Y.
Class in the City of N. Y. and has Family Residence Orange N. Jersey.
been a Respectable member of the
M. E Church from its commencement
in the U. S.
New York, July 3th, 1846.
"To Mr. John Hutchings
Dear Sir,
It affords me much pleasure, to state : that I was an eye witness to the
circumstance of a Boat, being propelled be Steam on the Collect Pond in this
City about the Year 1796 as exhibited on your Map and that I have a perfect
recollection of all these localities as there shewn, and you are perfectly welcome
to use my name in connection with it.
Yours,
Wm. H. ]\Iietlock*
Citv Survevor.
" State of New York
City and County of New York Ss.
John Hutchings of Williamsburgh L. I. being duly Sworn deposeth and
saith that the facts set forth in the foregoing remarks and description by him,
subscribed are correct to the best of this deponents remembrance and belief
John Hutchings
" Sworn before me, this First day
of December 1846.
Thomas S. Henny
Com. of Deeds &c.
" S. S. 1797. 8 When his health would allow of moderate exercise, he wrought
upon a model Boat about three feet in length, at the shop of Mr. Howell Its
machinery was constructed of brass. This model Boat had wheels, and has been
seen floating in a small stream near the Village by persons now living. It was
burnt in Mr. Cown's tavern in 1805 Nelson Co. Kentucky.
(Spark's American Biosrraphy)
New Series Vol. VI.
* [The signatures on the sheet are fac similes of the orieinals, and there is some doubt if
this name is Mietlock, as it is hard to decipher.— .fiViV^r The Locomotive.]
56
THE LOCOMOTIVE.
[April,
" REMARKS. In the Summer of 1796 or 7 Mr. Hutchings, then a lad,
assisted Mr. Fitch in steering the boat, and otherwise attending to the working
of the Machinery. At that time Robert R. Livingston Esq. and Robert Fulton
with Mr. Fitch and the lad Hutchings, worked or passed several times around
the pond on different occassions, white Mr. Fitch explained to Livingston &
Fulton the Modus-Operandi of the Machinery Mr. Fitch having a patent for his
invention from the State of N. Y. I believe Mr. Fitch to have been the
original inventor of the application of steam to boats as a propelling power and
likewise, the two persons represented in the drawing (dressed in black) to have
been Robert R. Livingston Esq. and Robert Fulton. I being a lad had conver-
sation only with Mr. Fitch. From hearsay, I believe Colonel Stevens of
Hoboken, N. Jersey, and another person by the name of Rosevelt had some
knowledge of the enterprise and felt an interest in its success. In conversation
Mr. Fitch remarked to Mr. Fulton that in a former experiment paddle wheels
splashed too much and could not be used in Canal Navigation. No one in that
time, thought of having them covered with boxes. They had no doubt, but the
boat might be propelled 6 Miles per hour, (though then making something less.)
The steam was sufficiently high to propel the boat once, twice or thrice around
the pond, when more water being introduced into the boiler (or pot) and Steam
generated She was again ready to start on another expedition —
" DESCRIPTION. The boat was a common long boat, or Yawl about 18 ft.
in length and 6 ft. beam, with square stern, and round bows, with seats. She
was steered at the bow with a small oar when the propeller was used.
" The boiler was a 10 or 12 gallon iron pot, with a lid of thick plank, firmly
fa.«tened to it by an iron bar, placed transversely. The Cylinders were of wood,
barrel shaped on the outside and straight on the inside, strongly hooped. The
main steam pipe led directly from the boiler top into a copper box, (about 6
inches square) receiver, or valve box. The leading pipes led seperately into the
bottom or base (The one short cylinder F and longer one E) seperate cylinders
and each piston rod was attached to the extremities of the working beam. This
beam was supported by an iron upright, the connecting rod was so arranged as
to turn the crank of the propelling shaft which passed horrizontally through the
stern of the boat and was made fast to the propeller or screw as at L. The
valves were worked by a simple contrivance attached likewise to the working
beam as will be easily seen and understood by refTerence to the attached
perspective drawings —
i9ioJ THE LOCOMOTIVE. 57
"Aj Boiler. B, Maine pipe. C, Valve box. D, Smoke pipe. E, Cylinder
f, do. (J, Supporter of beam. /, Conneeting rod. J, Valve rod. A', Crank.
L, Serew propeller. No. I, Mr. Fitch, 2, Mr. I'ulton, 3, R. R. Livingston Esq.
4, Lad Hutchings.
" The boat, together with a portion of its machinery was abandoned, by
Mr. Fitch, and left to decay on the muddy shore of the Collect Pond and was
carried away piece by piece by the children of the neighbourhood for fuel. In
the .Autumn Mr. Fitch left New-York for Kentucky, being forced to go by his
pecuniary and domestic troubles. Having made his last successful effort, to
succeed in this glorious enterprise of Steam Navigation.
"John Fitch died in Kentucky in the year 1798, and if he or R. Fulton had
written their own history, I have no doubt, either one or both of them would
have left some account of the transaction as related here by me, but finding no
account of it in the history of either, I have given as e.xact an account of it as
I possibly can. Having often spoken of it, I do betieve my memory to be
perfectly correct, li his country had furnished. J. Fitch the means, we should
have been blessed with Steam Navigation, ten or fifteen years sooner that we
were
"John Hutchings.
"The progress of Steam Navigation from that date to the present period is
such that nearly all Navigable waters on the face of the Globe have Steam boats
on them, thus fulfilling Fitch's prediction in a letter to Franklin dated Oct. 12th,
1785.
"Charles Brownne built the Clermont for Livingston & Fulton in 1806 and
the machinery came from England. James P. Allaire who is now, and has been
manufacturing machinery for Steam boats, did the brass and ornamental Work
for the Boat, as I was repeatedly on board the boat and Fulton was present and
I then believed him to be the same man that was with us on the Collect in 1796
or 97. The Clermont left the wharf at Corlears Hook & made in speed from 4
to 5 miles an hour 1807.
" The World is indebted for the original idea and to the mechanical genius
of JOHN FITCH, of East Windsor, Conn.
" And to the perseverance and indefatigable attention to the use of Steam
of Robert Fulton Esq. Pa. The wealth & exalted character of Robert R.
Livingston Esq. Chancellor of the State of New York.
" Entered according to act of Congress in the year 1846 by JOHN
HUTCHINGS in the Clerk's Office of the District Court of the Southern
District of N. Y.
" Census of the City New York
Periods.
1697 . . . 4305 1820 . . . 123000
1699 . . . 6000 1825 . . . 166088
1756 . . . 13040 1830 . . . 203005
1771 • • . 21865 1835 • • . 259873
1790 . . . 33231 1840 . . . 3 127 ID
1800 . . . 60000 1845 . . 371702 "
1810 . . . 96373
58
THE LOCOMOTIVE,
[ArRiL,
The illustration showing Fulton and Fitch on the boat has no cut line
under it in the original, and is placed in the upper left hand corner of the sheet.
The one with the tiag and pennant flying has the cut line here given and stands
in the upper right hand corner of the sheet. The map occupies the center of the
sheet, and has no cut line. The census ligures and the little cut of the Bardstown
boat are placed below the map, the cut just to the right of the center line of the
sheet, and the figures just to the left, so that the two balance each other. The
cut line under the small illustration is as here given.
The Collect pond was filled up in 1817, and about 1840 the Tombs prison
was erected on the square bounded by Elm, Leonard, Center, and Franklin
streets, occupying the entire block. Li the map before us this square is marked
" Halls of Justice ", from which we infer that in 1846 the criminal courts were
held in the Tombs building. A few years ago the New Criminal Courts build-
ing was erected on the square immediately north of the Tombs, and communica-
tion between the two squares is afforded by a covered bridge spanning Leonard
the " Bridge of Sighs ". The middle of the
pond was on the north side of Leonard street,
just west of Center. Quite recently the New
Criminal Courts building settled and devel-
oped numerous cracks, so that it was con-
sidered to be in a dangerous condition. A
glance at the accompanying map will show
that the ground upon which it stands was
formerly a bog, bordering on the north edge
The Model Boat of the Collect pond ; and it will also be seen
AT Bardstown, 1797-8. that the pond itself was sixty feet deep.
The most striking part of jNIr. Hutchings' contribution is his testimony,
given under oath and wath no hope of personal reward, to the eflfect that Fulton
and Livingston were actual passengers on Fitch's 'boat, on the Collect. This,
taken in connection with the fact that Fulton lived in Philadelphia when Fitch
was operating his boat there, and that Fulton afterwards had possession of all
of Fitch's plans and specifications for several months*, would seem to throw
the entire burden of proof upon whoever claims priority for Fulton. On the
face of things, he appears to have no reasonable ground whatever for such a
claim.
street, which is locally known
Ix our issue for January, 1910, we took occasion to remark upon a
certain article that was printed in the Practical Engineer, of Chicago, and
which, in substance, was an abstract of two that had appeared in The
Locomotive. Our objection to the article lay in the fact that no credit was
given to us for the matter that was thus taken from our pages. Since our
remarks were printed, we have received from the managing editor of the
Practical Engineer, assurances which abundantly satisfy us that the dis-
courtesy was offered entirely without his knowledge or approval ; and we
therefore desire to offer to him and to his paper the apology that is due, and to
express our regret with respect to the entire incident.
r*See The Locomotive for October, igog, page 250.]
iQio] THE LOCOMOTIVE. 59
Selling Second-hand Boilers.
Engineers are concerned more or less with the clastic properties of materials.
From gage glasses possessing little elasticity to rubljer packing rings possessing
a great deal, the range is very considerable. The elastic qnalities of many of
the materials and things that lie within these limits arc interesting, but none is
more inexplicable or harder to understand than the elasticity of the conscience
of the average steam user when he wishes to sell a second-hand boiler. He
may be a pillar in the community, and a most conscientious man in all other
business transactions, but when it comes to disposing of a second-hand boiler,
he seems to take, as it were, a moral holiday, and lets what is unscrupulous in
him, and hidden from sight under ordinary conditions, run riot until the boiler
is sold.
We should expect such a man to say: " Here is a boiler that has been con-
demned, and because it is not good enough for me, it is not good enough for you,
and it is valuable only as scrap, and I will accept no greater amount than that
which its weight justifies; and I have further caused the word 'Condemned' to
be stenciled on the front head, so that no unsuspecting person may be led to
use this boiler as a steam generator, and thus endanger his life and property and
the lives of others." But does he do this? No. He gives the boiler a nice coat
of thick tar paint and chuckles at his shrewdness as he palms it of? on an un-
suspecting public.
Just as all horses offered for sale are three years old, so all second-hand
boilers are offered for sale because the plant has out-grown them, and they
are now too small for the work. Possibly this may be the case, and it is also
possible that the thick coat of tar paint which is invariably given the boiler
when it is oflfered for sale may be in the nature of an affectionate testimonial
on the part of the owner in behalf of the good service the boiler has rendered
in the past; it may be merely a natural pride in having the object which he
offers for sale appear at its best, but we doubt it.
If a factory closes down permanently, and the whole plant is sold piece-
meal, then one would be justified in assuming that the boilers offered for sale
were in as good condition as the length of time they had been in service would
warrant, and in such a case one can expect to pay a reasonable price, and not to
get a great bargain ; but it is seldom that a large plant is abandoned and the
machinery sold in this manner, and generally when a second-hand boiler is
offered for sale by a concern still in operation, it is because that boiler is no
good. — Power.
[There is much in the foregoing article that prospective purchasers should
bear in mind. Yet there are some honest sellers of second-hand boilers, just
as there are some honest plumbers. A boiler may be sold, for example, because
it is not considered to be safe at the pressure that the seller finds it necessary
to carry; but this need not of necessity signify that it would be dangerous at a
lower pressure, such as might suffice for the man who is to buy it. Yet buying
a second-hand boiler is a good deal like buying a pig in a poke, unless the said
boiler has a certificate of good character from some competent inspector who has
known it in its better days.— Editor The Locomotive.]
60 THE LOCOMOTIVE. [April^
Water-Back and Kitchen Boiler Explosions.
In our regular lists of boiler explosions we do not include explosions of
water-backs connected with kitchen ranges, nor do we include kitchen boilers
of any kind, unless it appears that they were of a size or design that would
fairly entitle them to be classed as something more than ordinary domestic
tanks. Kitchen boilers and water-backs frequently explode, however, and ofteru
with serious consequences. A number of cases of this sort have come to our
attention since the first of the year, although we make no effort to collect data
regarding them. A few examples are given below.
January 5, 1910. A hot-water boiler attached to a kitchen range exploded,
in a dwelling house at 327 Sip avenue, Jersey City Heights, N. J. The explo-
sion was doubtless due to the freezing of the water-pipe between the tank and
the city main. Live coals were scattered about by the explosion, and fire
ensued, with a resulting property damage estimated at $200.
January 5. A hot-water boiler exploded at 240 Main street, Everett, Mass.,
injuring Mrs. Esther Williams. The accident was due to the freezing of the:
water-pipe
January 5. An accident of almost identically the same nature occurred at
83 Birch street, Roslindale, Mass., injuring Mrs. Catherine Hastings.
January 13. During the course of a fire, a kitchen boiler exploded in the
residence of Albert Wood, 3224 Pierce street, San Francisco, Calif. In this-
case the explosion appears to have been the result of the fire, and not its cause.
February 7. A hot-water boiler exploded in the kitchen of the Memorial
Hospital, Morristown, N. J. Jennie Hendershot and two other employees were
seriously burned. Windows, doors, and walls were shattered. The kitchen and
its contents were wrecked, and adjoining rooms were much damaged. The
force of the explosion may be inferred from the fact that an opening was blowa
through a twelve-inch brick wall. The property loss was estimated at fromi
$3,000 to $4,000, and the probable cause of the explosion is not stated.
February 7. A water-back exploded in the cooking range of the Tiffin?
Dining Club, 114 State street, Boston, Mass., setting fire to the place, with a.
resulting loss estimated at $35,000. The explosion is said to have been caused
by the freezing of the water-pipe.
February 7. A hot-water boiler, or tank, exploded in Max Herzka's
restaurant. West Twenty-eighth street. New York City. Mr. and Mrs. Herzka
and Mary Phillips were badly burned, and it was thought that Mrs. Herzka
could not recover. The restaurant was badly damaged, and the wreckage took
fire, the total property loss being estimated at $5,000. The accident was said
to be due to the freezing of the water-pipe.
February 10. A water-back exploded in A. E. Miller's residence, Hinton,.
W. Va. The stove was completely demolished and a number of windows were
broken. The accident was attributed to the freezing of the water-pipe.
February 24. A boiler attached to a gas range exploded in the residence
of Luther D. Wishard, 175 South Mountain avenue, Montclair, N. J. Miss-
Janet Wishard, Laura Green, and Kate Dawson were seriously injured, and it
was considered doubtful if any of them could recover. The kitchen was
wrecked. We have seen no estimate of the property loss, nor any statement
as to the probable cause of the accident.
igio.] THE LOCOMOTIVE g^
It will be noted that the reason assigned for the explosion in most of these
cases is the freezing of the supply pipe, or feed pipe, extending from the boiler
or the water-back to the city or town main. A word of explanation in regard
to this may not be amiss. Kitchen boilers in this country rarely are provided
with safety valves, though such valves are in common use, we arc informed,
in England. When the heating arrangements are operating as they are intended
to operate, the pipe by which the boiler or water-back is supplied with water
is freely open, and hence the pressure in the boiler cannot exceed that in the
city main. If the water in the boiler is expanded by being warmed, or if the
fires are run so vigorously as to generate steam, a portion of the water in the
boiler merely backs out into the water main, and there is no increase of
pressure.
If, on the other hand, the feed pipe through which water is introduced into
the boiler becomes sealed by freezing, then the boiler or water-back has no
means of relieving itself, and the expansion of the water by heat is attended
by the development of a considerable pressure; and the formation of steam, if
it occurs, may easily cause the boiler or the water-back to explode violently.
It will be seen, therefore, that it is highly important, before building a fire
in a cold house where the range has a water-back, to assure one's self that the
feed pipe is not frozen. This may easily be done by opening the faucet at the
kitchen sink, through which hot water is drawn when the range is operating
normally. If there is a free flow from it, we may be assured that the supply
pipe is not frozen. There may, of course, be a temporary flow, with but little
force, due to the head or pressure already in the pipes in the house; but any
flow due to this cause will quickly cease, and the cessation must be interpreted
as a danger signal.
Stoppage of the supply pipe from any cause other than freezing will of
course have a result similar in all respects to that due to the actual freezing.
For example, every house has a " shut-off " valve on its water system, this
being usually located where the pipe enters the building, in the basement. If
this valve is closed for any reason, the free communication between the boiler
and the mains is thereby interrupted, and an explosion upon building a fire in
thp range is the probable result. In addition to the general " shut off " in the
basement, a valve is sometimes placed upon the hot-water pipe near the kitchen
range, on the street side of the range and its boiler, so that the entire hot water
system may be isolated without shutting off the cold water supply from the
rest of the house. Valves of this sort constantly invite trouble. They are
intended for use only in case of leakage developing about the boiler or the
piping, and they should never be closed except in real emergencies ; and when
they are closed, a faucet somewhere on the hot-water system should be opened
at the same time, so that the boiler may be relieved of pressure in case the
fire in the range generates steam in the water-back. It is safest to fasten these
emergency valves in the open position by wiring their wheels, so that they
cannot be accidentally closed ; and if this cannot be done conveniently, the
valves should be provided with tags warning the would-be operator not to
close them.
In houses in which the tenants use a basement laundry in common, valves
are almost invariably provided upon the hot water systems in the several
kitchens ; but these should always be put between the boiler and the laundry
62 THE LOCOMOTIVE [April.
tubs, and never between the boiler and the city main. In fact, they always are
so placed, except by gross error on the part of the pipe-fitter ; for if they are
placed on the wrong side of the boiler they will not only shut off communica-
tion with the laundry, but will also (when closed) make it impossible to draw
hot water even at the kitchen sink.
In some cases check valves are placed between the street main and the
boiler, to prevent hot water from backing out through the water meter in event
of the generation of steam. This, of course, is a dangerous practice, since, as
we have already sufficiently explained, the safety of the whole place depends
upon permitting the water to back out freely in this manner ; and it is far
more important to protect the building and its inmates than it is to protect the
water meter. Moreover, the water meter may be adequately protected in a
much better way, — namety, by placing a cold-water tank of generous capacity
between the boiler and the main, and locating the meter on the street side of
this tank. Hot water from the boiler will then back out into the intermediate
tank, thereb}' displacing cold water from the tank out through the meter.
That the placing of a check valve upon the water-pipe between the boiler
and the main is a real source of danger, was abundantly shown in the issue
of The Locomotive for December, 1903, where an explosion due to this cause
is illustrated and described.
Returning to the matter of frozen pipes, it should be borne in mind that
the test proposed above, of trying the hot-water faucet before building a fire,
will not detect stoppage of the pipes between the water-back and the boiler.
If both the pipes connecting these two are frozen solidly, the water-back will
be thereby shut off from communication with the boiler, while the boiler itself
may yet be in free communication with the city main. Building a fire in the
range will then be very likely to cause a disastrous explosion of the water-
back, although no harm would come to the boiler. To prevent an accident of
this kind, judgment must be exercised. If it is known, for example, that the
kitchen has been less cold than the pipes have been elsewhere, it may be reason-
ably inferred that the water-back is not frozen, provided the rest of the pipes
are free. If there is any doubt, no fire should be built in the range until the
kitchen has been heated by other means (say by gas or by lamps or by warm
air from other rooms) to a temperature well above the freezing point (32°
Fahr.), for a considerable time.
A frozen water-back may also be thawed out without danger by keeping a
very light fire of paper or shavings in the range, provided care is taken to
prevent the range from becoming more than moderately warm in the region of
the water-back. We have some hesitation in making this suggestion, however,
because if the operation is not carried out intelligently, it may lead to the very
result that it is designed to prevent. The running of such a light fire, for thaw-
ing the water-back, should certainly not be entrusted to an ordinary domestic
servant.
There is a slight but unimportant error on page 253 of the issue of The
Locomotive for October, 1909, in the article entitled " Robert Fulton or John
Fitch. " The third signature should read " Luke E. Wood, Committee", — not
" Luke E. Wood, Senate Committee ". The error arose from a misunderstand-
ing of the official record.
me Hartlom Steani Boiler lospeciioq aqd lusuraqce Company.
ABSTRACT OF STATEMENT, JANUARY 1, 1910.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission, .... $154,845.83
Premiums in course of collection 228,048.46
Real estate, 93,600.00
Loaned on bond and mortgage, 1.107,060.00
Stocks and bonds, market value, 3,063,476.00
Interest accrued 67.580.50
Total Assets, $4,714,610.79
LIABILITIES.
Re-insurance Reserve,
Losses unadjusted,
Commissions and brokerage,
Other liabilities (taxes accrued, etc.).
Capital Stock,
Surplus,
Surplus as regards Policy-holders,
Total Liabilities, ....
$1,943,732.29
90,93953
45,609.69
41.83550
^1,000,000.00
1,592,493.78
$2,592,493.78 2,592.49378
$4,714,610.79
On January i, 1910. The Hartford Steam Boiler Inspection and In-
surance Company had 104,589 steam boilers under insurance.
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
A. S. WiCKHAM, Superintendent of Agencies.
E. J. Murphy, 1M. E., Consulting Engineer.
F. M. Fitch, Auditor.
Board of directors.
CHARLES M. BEACH, of Beach & Co.,
Hartford, Conn.
GEORGE BURNHAM, Baldwin Locomo-
tive Works, Philadelphia.
PHILIP CORBIN. Prest. American Hard-
ware Corporation, New Britain, Conn.
ATWOOD COLLINS, Prest. Security
Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, U. S. Bank, Hart-
ford, Conn.
LYMAN B. BRAINERD, Director, Swift
& Company.
MORGAN b' BRAINARD, Treasurer
JEtna Life Insurance Co.
F. B. .A.LLEN, Vice-Prest., Hartford Steam
Boiler Inspection and Insurance Co.
CHARLES P. COOLEY, Vice-Prest Fi-
delity Trust Company, Hartford, Conn.
ARTHUR L. SHIPMAN, Attorney, Hart-
ford. Conn.
GEORGE C. KIMB.\LL, President Smyth
Manufacturing Co., Hartford, Conn.
CHARLES M. JARVIS, ist Vice-Prest.,
.American Hardware Corporation, New
Britain, Conn.
FRANCIS T. M.\XWELL, President.
Hockanum Mills Co., Rockville, Conn.
HORACE B. CHENEY, of Cheney
Brothers Silk Manufacturing Co..
South Manchester, Conn.
'^}xx.,V,.~,,-l,
Incorporated 1866.
Charter Perpetual.
Tlie llarKoril Steani Boiler Iqspectioii aqd iQSuiaiiGG Goiqpaiiy
ISSUES POLICES OF INSURAIfCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
J^u// information concerning the Co^npany's Operations can be obtained at
afiy of its Agencies.
Department.
NEW YORK,
BOSTON, . .
PHILADELPHIA,
BALTIMORE, .
ATLANTA,
BIRMINGHAM,
NEW ORLEANS.
HARTFORD, .
BRIDGEPORT,
PITTSBURG,
CLEVELAND,
CINCINNATI,
CHICAGO, .
ST. LOUIS,
DENVER, .
SAN FRANCISCO,
PORTLAND, .
Representatives.
C. C. Gardiner, Manager,
W. W. Manning, Acting Chief Insp.,
C. E. Roberts, Manager,
F. S. Allen, Chief Inspector,
CoRBiN & Goodrich, Gen. Agents,
Wm. J. Farran, Chief Inspector,
S. B. Adams, Asst. Chief Inspector
Lawford & McKiM, Gen. Agents,
R. E. MuNRO, Chief Inspector,
W. M. Francis^ Manager,
W. M. Francis, Chief Inspector,
George C. Oliver, General Agent,
H. E. Stringfellow, Chief Inspector,
Peter F. Pescud, General Agent,
R. T. BuRWELL, Chief Inspector,
F. H. Williams, Jr., General Agent,
H. C. Long, Special Agent,
F. H. Kenyon, Special Agent,
F. S. Allen, Chief Inspector,
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OfBces.
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COPYRIGHT, t910, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol. XXVIII. HARTFORD, CONN., JULY 25, 1910.
No. 3.
Watep-Hammer Action in Steam Boilers.
" Water-hammer action " is the action that occurs, in a steam boiler or in
steam piping, when a mass of water is driven with a considerable velocity
against a solid body, or against another mass of water, in such a way as to
have its motion suddenly checked or destroyed.. Under these circumstances a
severe momentary pressure is generated in the region where the collision occurs,
Fig. I. — Formation of a Bubble.
just as there is when we bring a heavy sledge
hammer down forcibly upon an anvil. If the
moving water strikes directly against the boiler shell,
the pressure is also exerted directly against the shell; p The Cylindrical
while if the moving mass is stopped by colliding Plug of Water
with another rnass of water, the pressure arises in
the midst of the fluid, w'here the collision occurs. In the latter case, however,
a pressure-wave is generated in the water, and this travels forward until it
presently comes to bear against the shell of the boiler. In either case, there-
fore, the shell will be subjected to a shock, as the result of the sudden stoppage
of the moving water; and under suitable conditions this shock may be very
heavy indeed — quite sufficient, in fact, to rend the boiler in pieces.
Conditions for the De\telop.ment of Water-Hammer Action.
It is plain, from what has been said, that the immediate conditions for
the development of water-hammer action are two in number, (i) Some portion
of the water must be caused to move with a considerable speed, and (2) this
moving mass must strike against the boiler, or against another mass of water,
in such a way that its own speed is suddenly checked or destroyed. The pres-
sure that is generated is only momentary, but it may be of great intensity during
the instant that it lasts.
The violent commotion which precedes and leads to the water-hammer
effect cannot arise unless there are sensible differences of pressure or of tem-
perature, within the boiler. There can be no water-hammer action, for example,
in a boiler whose contents are everywhere at the same temperature and pressure.
>
QQ THE LOCOMOTIVE. [July,
In practice we find that the action develops in undrained steam pipes when
steam is turned into them, and in boilers that are being cut in (*) with a steam
main that is already in communication with other boilers ; but in order to
realize it, the conditions referred to above must be fulfilled. That is, the water
and steam must be at different pressures, or at different temperatures.
When a boiler is cut into a steam main, it will be the difference in pressure
that determines the action, provided the pressure in the boiler exceeds that in
the main ; for when we open the stop-valve imder these circumstances, the
water in the boiler will tend to " lift," and considerable masses of it may be
thrown against the shell, with a resultant shock that may be sufficient to produce
rupture.
Converse^, if the pressure in the boiler is less than that in the main, the
action will be primarily due to the difference in temperature between the steam
in the pipe and the water in the boiler. (This will appear later.)
The case in which the pressure in the boiler is greater than that in the
pipe, and the action consists in the lifting of the water, is undoubtedly the better
understood of the two, and we shall therefore dwell, in this article, upon the
second case, in which the pressure in the boiler is less than that in the main.
This second case appears to be widely misunderstood by engineers in general,
and yet it is the one that is most likely to arise in practice ; for in firing up a
boiler that has been out of service for a time, the attendant is far more likely
to cut it in as soon as the pressure approaches that in the main, than he is to
wait until it is higher than that in the main. In fact, it is a more or less common
(though highly dangerous) practice, to cut in the boiler as soon as the pressure
comes up to within (say) ten or fifteen pounds of that prevailing in the pipe
line at the time.
Our attention has been called quite recently to a plant in the South, where
the practice was, for a time, to fill up a boiler with comparatively cold water,
and then to open its stop-valve at once, so that the steam in the main would
assist in bringing the water up to the operating temperature. It seems incredible
that this can be true, and the boiler still remain upon earth ; but from the
representations that have been made to us we are forced to believe it. At all
events the practice has been discontinued in that particular plant, on account
of certain emphatic counsel given by our inspector. The superintendent of
the plant admitted, by the way, that the boiler occasionally "jumped some "•
while it was being warmed up. Why it didn't jump a couple of miles is a
mystery that we cannot solve.
The Two Points of View.
We may look at the water-hammer problem from two different points of
view. Thus we may ask ourselves (i) what pressure may be produced within
a boiler by water-hammer action, or we may ask (2) what is the maximum
mechanical work that can be performed, under given circumstances.
The first of these questions cannot be answered with any approach to pre-
cision, partly because we never know, in any given case, just how the water in
the boiler is thrown about, and partly because the entire theory of impact is
still in an imperfect state, as we have already explained at some length, in
* For the benefit of the non-tpchrical reader, it mav be well to explain that " cuttin;? in "
a boiler is the act of puttinsr a boiler that has been nreviouelv isolated, into full and free com-
munication with a steam main that is already carrying the pressure from other boilers.
I9IO.] THE LOCOMOTIVE. ^7
the issue of The Locomotive for July, 1909. The second question can be
definitely answered, however, since, in solving it, we do not need to know the
exact way in which the disturbance of the water takes place.
We shall take up these two questions in order.
Nature ok the Disti kh.xnce in the Boiler.
In dealing with the momentary pressure that water-hammer can produce
in a boiler, we have, first, to go over a line of reasoning very similar to that
given in The Locomotive for July, 1909; so that we can here treat the matt«r
more briefly than might otherwise be permissible, referring the reader, for a
further elucidation of the principles involved, to the articles in the issue cited.
The steam that is discharged into the boiler from the main disturbs the
surface of the water there, and generates waves; and the moment one of these
waves breaks, so as to form a sort of bubble enclosing some of the steam, the
water-hammer action begins. (See Fig. i.) For, by hypothesis, the water is
somewhat cooler than the steam (on account of the original pressure in the
boiler being lower than that in the main), and it follows that the steam enclosed
within the bubble will condense, leaving a partially vacuous space there. The
pressure acting upon the surface of the water will then close the bubble up
almost instantly, the water that forms its upper wall being brought down against
that which forms the bottom of it, with great speed and corresponding violence.
The hammering action thus initiated will increase the disturbance in the water,
and larger and larger bubbles will be formed in the same way, with the pro-
duction of increasingly violent shocks when they collapse.
A more concrete idea may be had of the action by considering the familiar
operation of blowing steam into cold water from a small pipe. A bubble of
steam forms momentarily, and is immediately condensed by the cooler water,
the sides of the bubble coming together with a resounding crack. In the
boiler the case is similar, save that the experiment is there performed on a
terrible scale, with steam furnished by a battery of boilers, through a six-inch
pipe (perhaps) instead of a quarter-inch one. and with the bubbles, quite likely
as big as water-pails, collapsing under a pressure of 100 pounds or so, per
square inch, instead of under simple atmospheric pressure.
Ide.\l Case of a Cylindrical Plug of Water.
In order to estimate the magnitude of the momentary pressure that is
produced in the water by these sudden shocks, we proceed as follows :
Consider first (as in our previous article of July, 1909, already cited), the
case of a cylindrical plug of water, moving along the interior of a smooth,
cylindrical tube which it just fills. (Sec Fig. 2.) Underneath the plug there
is a space which is filled, at the outset, with steam fresh from the main steam
pipe, and having, therefore, a temperature higher than that of the water in
the boiler. Now let us suppose that the imaginary tube in which the plug
travels is surrounded by water at the temperature that prevails in the boiler,
and that the walls of the tube are not real walls, of metal, but that they are
imaginary, permitting the free passage of heat, while not allowing the water
composing the plug to flow out sidewise.
L'nder these circumstances the steam under the plug, being surrounded by
water cooler than itself, will partially condense. Its pressure will promptly
fall, in fact, to the pressure corresponding to the temperature of the water.
68 THE LOCOMOTIVE. [July,
If we represent the pressure in the steam main by />i, and the reduced pres-
sure below the plug by p2, and if we also assume that the sectional area of the
plug is one square inch, we see that (as indicated in Fig. 2) the plug is subject
to a downwardly-directed force equal to pi, and an upwardly-directed force
equal to pi. Since pi is greater than p2, the resultant force acting on the plug
is downward, and equal to pi — p2. In forcing the plug downward through a
distance of V inches, so as to cause the space under it to disappear, the work
done by the steam is therefore (^pi — pi) V inch-pounds.
As soon as the plug strikes the water below it, a pressure is produced at
the surface where the two come together, accompanied by a local compression
of the water along that surface, in the vertical direction. This pressure at the
surface of contact acts downward on the free substratum of water, and upward
on the water-plug. The motion of the plug is arrested at this point, but the
rear (or upper) part of the plug will continue to press forward, for a moment,
after the front part has become stationary. So far as the pressure within the
water is concerned, the effect will be as though there were a wave of com-
pression transmitted through the water, traveling with the same velocity as
sound (since sound is only a succession of compression waves). As soon as
the wave of compression has passed back through the plug and reached its rear
(or upper) surface, this rear surface will also become stationary, and for an
instant the entire plug will be motionless and in a state of uniform compression.
The compressive stress to which it is subjected at this instant, by reason of
its own sudden loss of momentum, is, in fact, the " water-hammer pressure "
that we are seeking to determine.
The water below the plug will be compressed, in just the same way as is
the water of the plug itself; and since the compression wave will have the
same velocity, downward through the free water, as it has backward through
the plug itself, it follows that at the moment when the pressure-wave reaches
the back end of the plug (the length of which we will call W inches), it will
also have penetrated the water below the plug to the same distance. Hence,
at the instant the plug comes to rest, there will be a total volume of water under
compression, equal to 2W cubic inches (the sectional area of the plug being one
square inch) ; half of this being the volume of the plug itself, and the other
half being the volume of that part of the free water which is also at the same
time under an equal compression.
If we think of this volume, 2]]^, as being under a momentary uniform com-
pression equal to P lbs. per square inch, we may deduce the pressure, P, by the
following process: Let C be what is termed the "modulus of compressibility"
of water. That is, C is the pressure, per square inch, that would suffice to
compress the water to nothing, if its diminution of volume, at indefinitely high
pressures, should follow the same law that holds for pressures that are moderate.
(Of course there is no pressure that actually would compress the water to a
zero volume; but the "modulus of compressibility," as defined above, is an
exceedingly convenient thing to use, in practical computations.) Also, let x
be the amount by which the volume 2W of tlie compressed water is reduced
by the actual (though as yet unknown) pressure P. We then have the proportion
P : C :: X : 2W.
And solving this for x we find
2P\Y
19IO.] THE LOCOMOTIVE. gg
The work done in compressing a liquid is very nearly independent of the
way in which the compression is performed. (We mention this, because the
fact is quite otherwise with a gas or vapor.) Hence the potential energy stored
up in the compressed water will be the same (or sensibly the same) as it would
be if we effected the compression slowly and uniformly, beginning with the
pressure at zero, and gradually increasing it up to P. Now in this case the
flTVM7(/i' pressure applied would be \P\ and multiplying this by x (the height
by which the volume 2\l' has. been reduced), we find that the total work done
would be itPx. And if we replace .r by its value as just found, above, we see,
finally, that the potential energy stored in the 2]V cubic inches of water under
P^ IV
compression is
C
Now since energy cannot be created nor destroyed, this must be equal to
the work done by the steam in pushing the plug to the end of its cylindrical
passage ; and hence w-e have the equation
,J, J, ^ T^ - P'lV
(/i —Pa) ^ = —^
which, upon being solved for P , gives
V \v
This, it is to be remembered, is the expression for the pressure that may
be produced in the ideal case, in which a plug of water is driven along a cylin-
drical channel so as to come suddenly and violently against another mass of
water of equal cross section, and extending indefinitely in the direction of the
length of the channel.
APPLIC.A.TION TO THE ACTUAL CaSE.
In order to see how the foregoing formula for P applies in the actual case
that arises in practice, let us consider a bubble of rectangular shape, such as is
indicated in Fig. 3. This consists, as. will be seen, of a sort of slab of water,
of thickness W , raised to a distance /'. Let us imagine the upper slab, the
space below it, and the water that lies below the space, to be divided into
imaginary cylindrical tubes, as suggested by the dotted lines. If, now, the
top wall, or slab, comes down uniformly in all its parts when the bubble
collapses, the water in each of these imaginary cylindrical tubes will act just
as we have supposed the plug to act, in the ideal tube described above. There
w'ill be no sidewise flow of the water, or none of any account, provided the
rectangular bubble is big enough in its horizontal dimensions. Hence the for-
mula w^ill be as applicable to this case, as it is to the case of the single plug
in its cylindrical tube.
Finally, if the bubble, instead of l)eing rectangular, is more or less oval or
ellipsoidal, as in Fig. 4, the pressure actually developed will agree with the
calculated pressure to an order of approximation corresponding to the
(unknown) degree in which the conditions in the actual case conform with
those that were assumed to exist, in deriving the formula.
After the pressure that is due to the impact has been generated, it is trans-
mitted through the water to the boiler shell. In this transmission it will be
70
THE LOCOMOTIVE.
[July,
somewhat lessened in intensity, and it will be propagated mainly in the direction
in which the top slab of the bubble collapses.
We have supposed, for the sake of simplicity, that the bubble collapses
vertically ; but since the water in the boiler is thrown about in an utterly inde-
scribable manner, the actual collapse may take place horizontally or obliquely,
and hence the maximum pressure may be exerted upon the boiler shell sidewise,
or in any other direction.
The formula may be expressed in words as follows : First find the difference
(P1 — P2) between the pressure in the steam main and that in the boiler before
opening the valve, and multiply this by the modulus of compressibility of water
(C), which may be taken as equal to 300,000 lbs. per square inch. Then multiply
Fig. 4. — Oval Bubble.
again by the depth (F), in inches, of the steam inside of the bubble, measuring
this depth in the direction in which collapse takes place. Finally, divide the
product so obtained by the thickness of the upper layer (JV) of the bubble, in
inches, and take the square root of the quotient. The result will be the
momentary pressure produced in the water by the collapse of the bubble.
This rule, be it understood, cannot be used to determine anything but the
general order of magnitude of the pressures produced by water-hammer. No
rule could do more than this, however, when applied to a problem as indefinite
as the one with which we are dealing. Yet with all its limitations the rule has
a considerable value, since it shows that water-hammer effects may be exceed-
ingly serious, and that we need to guard against their production, with the
greatest care.
Numerical Example.
Let us now apply the formula to the calculation of the maximum possible
pressure that water-hammer might produce, in a particular case. We shall
suppose, for this purpose, that a boiler is being cut in with others, and that the
pressure it carries is less than that prevailing in the steam main at the time.
We shall assume that the pressure in the main is 95 lbs. per square inch, and
that that in the boiler is 88 lbs. per square inch.
In this example, as in all others of like nature, we shall have to arbitrarily
assume the thickness of the bubble and of the top layer thereof. We cannot
tell what these thicknesses were, but we must endeavor to choose values for
them that might reasonably be expected to occur. Let us suppose that the
thickness of the steam-filled portion of the bubble was 6 in., and that that of
the slab, or top portion, was 3 in. Then our rule works out as follows: The
igio.] THE LOCOMOTIVE. 7-^
difference between the pressure in the steam main and that prevailing in the
boiler just before opening the stop-valve was 95 — 88 = 7 lbs. per sq. in. This,
multiplied by 300,000, gives 300,000 X 7 = 2,100,000. Multiplying again by the
thickness of the steam space of the bubble, we have 2,100,000X6= 12,600,000.
Then, dividing this by the thickness of the top layer of the !)ubble, we have
12,600,000 -^ 3 = 4,200.noo. And, finally, taking the square root of this last
number, we have v 4,200,000 = 2,049 lbs. per sq. in., which is the maximum
pressure that could be developed by water-hammer action in the given boiler,
under the assumed conditions. It is evident, here, that we may make very
large allowances indeed for the fact that the conditions may not have been
just like those prc-supposed, and yd we shall have a pressure quite sufficient
to cause the rivets, or any other part of the boiler, to snap at once — especially
when we remember that the in.<;tantaneous pressure developed by the water-
hammer action was in addition to the normal load of 95 lbs. per sq. in., which
the steam exerted upon the shell directly, as soon as the stop-valve was opened.
Once again we may state that when a boiler is burst by water-hammer
action, the pressure that is generated acts only for an instant, and its efifect
upon the boiler is similar to that of a sudden hydrostatic pressure. That is,
it disrupts the boiler, but it does not throw the pieces about. The momentary
water-hammer pressure having separated the parts of the boiler, it is the
normal steam pressure within the boiKr that docs the rest of the work.
The Maximum Amount of Mechanical Work that can de Performed.
We come, now, to the second aspect of the water-hammer question. Namely,
we have to look at the case from the following point of view, which is more
general than the one from which we have approached it above. A boiler con-
taining a mass of water at a given temperature is placed in free communication
W'ith a steam main capable of supplying a practically unlimited amount of steam
at a pressure higher than that due to the temperature prevailing within the
boiler. As we have here two bodies, or substances, at two different temperatures
(namely, the steam in the main and the water in the boiler), the theory of
heat teaches us that a certain amount of mechanical energy can be developed,
as an accompaniment to the process of temperature-equalization which at once
begins. The quantity of mechanical energy that can be so developed, however,
is strictly limited by the laws of thermodynamics; and it is not at all diflficult
to find an expression from which its maximum amount can be calculated.
Let ti be the temperature of the steam that is admitted from the steam
main — this being constant throughout the entire operation, since the steam
is furnished by outside boilers, at a constant pressure and temperature. Also,
let t- be the temperature that the water in the boiler has at the outset, just as
the stop-valve is opened. As soon as the steam, at the higher temperature ti,
enters the boiler, it comes in contact with the cooler water there, and begins
to condense ; and although the heat that it gives out in condensing may be
partially converted into mechanical energy, available for throwing the water
in the boiler about, the major portion of it must go to the direct heating of
the water, without the production of any such mechanical work. In fact, the
principles of thermodynamics, upon which we have dwelt in many of the
previous issues of The Locomotive, show that when, in the equalizing process,
the incoming steam gives up a small quantity of heat — a quantity so small.
72 THE LOCOMOTIVE. [July,
namely, that it does not materially alter the temperature of the water in the
boiler as a whole — we may find the maximum quantity of mechanical energy
that can be developed, by multiplying this small quantity of heat (expressed
in foot-pounds) by the fraction
A - t^
/i + 459.7° '
the constant number 459.7° being the Fahrenheit temperature of the Fahrenheit
zero, on the absolute scale of temperature.
If, as in the example worked out above under the other rule, we take the
pressure in the main at 95 lbs. per square inch, and that in the boiler before the
stop-valve was opened at 88 lbs., we find, by consulting a table of the properties
of steam, that the temperature (fi) of the steam in the main was 334.4°, and
that the temperature (/-) of the water in the boiler was 329.5° Fahr. Hence
/i — t. = 334.4° — 329.5° = 4.9°, and U + 4597° = 334-4° + 4597° = 794-1 °. With
these values of the temperatures, the foregoing fraction becomes equal to
4.9 -j- 794.1 =0.00617; so that when the entering steam begins to condense, the
first foot-pound of heat that it gives up can generate 0.00617 of a foot-pound
of mechanical energy, which can manifest itself by throwing the water about;
but the remaining 0.99383 of the foot-pound must pass directly and quietly into
the water, without appearing in the mechanical form at all.
As the water in the boiler rises in temperature, owing to the heat that it
is receiving from the steam, the same sort of a calculation can be made at
every stage of the process. The only difference will be, that the value of ti
will increase as the water warms up, while the value of t\ remains constant.
The fraction that expresses the proportion of the heat that can be converted
into mechanical energy will grow less, therefore, as the temperatures become
equalized. The average value of the expression given above for the efficiency
of the conversion is
J_ /j - /g .
2 ■ /j -I- 459.7° '
and if we multiply this last expression by the total amount of heat given up
by the steam, we shall have the total amount of mechanical energ\' that can be
developed, within the boiler, as a result of cutting it into the steam line, at a
temperature (or pressure) below that of the steam in the main.
Now the total amount of heat that is given up by the steam is equal to
that absorbed directly by the water, plus that which is converted into mechanical
energy. But since considerably more than 99 per cent, of that which the steam
gives up is directly absorbed by the water, we shall not commit any error of
the slightest practical importance if we assume, in this particular calculation,
that the two are equal. If the average specific heat of the water between ti
and ti is S, then each pound of water, in becoming warmed from t^ to fi, will
absorb S {t^ — /=) units of heat. To express this quantity of heat in foot-
pounds, which is a more convenient way for our present purposes, we have
merely to multiply it by Joule's equivalent, which we will take at 780 foot-
pounds per Fahrenheit heat unit. Moreover, we may take the specific heat, S,
of the water as equal to unity. Hence the total quantity of heat absorbed by
the water is 780 (^ — ?=) foot-pounds. Assuming that this is equal to the
amount given up by the steam (as explained above), we have merely to
multiply it by the fraction given in the preceding paragraph, and again by the
1910.] THE LOCOMOTIVE. 73
number of pounds (say w) of water in the boiler, and we have the total number
of foot-pounds of mechanical energy that can be developed when the boiler is
cut in with its fellows. Thus the expression in question becomes
3907f/ (/, - /,)»
/i + 459.7°
In words, this may be expressed as follows: Find the square of the diflfer-
ence in temperature between the steam in the main and the water in the boiler,
multiply this by the number of pounds of water in the boiler, and multiply
again by the constant number 390. Then divide the product so obtained by the
temperature of the steam plus 459.7°. (Fahrenheit temperatures are to be used.)
The result is the greatest possible number of foot-pounds of mechanical work
that the water can do, in being thrown about as a consequence of the boiler
being cut in before the pressure within it has become equal to that prevailing
at the time in the steam main.
Application to a Numerical Example.
By way of illustration, we shall apply this formula to the same example
as before. We have already found the difference of temperature between the
water and the steam to be 4.9°. The square of this is 4.9X4.9 = 24.01. We
shall throw away the small decimal, and call it 24. We next need to know
the total weight of water in the boiler, and for the purposes of illustration we
shall take this to be 12,000 lbs. Then proceeding with the application of the
rule, we have 12,000 X 24 = 288,000; and 288,000 X 390 = 112.320,000. We have
already found that fi + 459.7° = 794.1. Hence we have 112,320,000 -i- 794.1 =
141,440 foot-pounds, which is the maximum quantity of mechanical energy that
could be developed inside of the boiler, as a consequence of cutting it in with
the others before the pressure had become equalized to within less than seven
pounds per square inch.
As before, this result is merely a maximum one, but in obtaining it we do
not have to make any supposition respecting the proportions of the steam
bubbles that are formed. The result is exact, save that we have made certain
assumptions of a merely arithmetical nature, in the interest of simplicity —
assumptions which certainly do not aflfect our conclusion by more than a few
per cent.
A mere fraction of this maximum available amount of work would suffice,
without doubt, to start the rivets shearing; and, as we have several times
remarked, it is the steam pressure normally within the boiler that throws the
parts asunder, when once the work of disruption has been well begun. The
energy developed directly by the water-hammer does not have to account for
any portion of the mechanical work of the explosion, save that which is
required to stress some of the parts up to their breaking points.
We would direct attention particularly to the fact that the quantity of
mechanical energy that can be developed within the boiler, and be manifested
by throwing the water about with more or less violence, varies as the square
of the difference in temperature between the water and the steam. Hence if
this diflference were twice as great as we have assumed, the quantity of mechan-
ical ener,e^^ that could be developed, under otherwise similar conditions, would
be four times that calculated above.
74 THE LOCOMOTIVE. [July,
Can the Water-Hammer Action be Delayed?
Water-hammer action, if the conditions for its occurrence exist, usually
begins the moment the stop-valve is opened. If, however, the pressure in the
main exceeds that in the boiler, and the stop-valve is opened cautiously, there
appears to be no reason why the steam might not enter quietly. Part of it
must condense, of course, on account of the chilling action of the water upon
it ; but this might conceivably occur without mechanical disturbance, the super-
ficial layers of the water in the boiler becoming heated, so that a sort of
equilibrium would be established. If nothing should occur to agitate the
water, this state might persist until the entire bulk of the water became heated
up to the temperature of the steam in the main; and after that no water-hammer
would be possible.
The pseudo-equilibrium thus established would be highly unstable, however,
and the least disturbance of the water, by bringing its deeper and cooler layers
to the surface, would precipitate water-hammer action at once. It would be
only under the most exceptional circumstances that delayed development such
as we have suggested could occur, and yet such delay is manifestly possible.
Precautions for the Avoidance of Water-Ham mer Action.
In conclusion, let us emphasize the fact that it is of exceeding importance,
in cutting in a boiler, to be sure that the pressure upon it is as exactly identical
as possible with the pressure that is prevailing, at the time, in the steam main.
Mathematically exact equality can hardly ever be attained, however, partly
because commercial steam gages will seldom agree to within a pound or so.
Hence w-hen the equality of pressure is judged to be exact, the stop-valve should
be opened very carefully indeed — opened just a bare crack at first, and then,
as the slight outstanding difference of pressure equalizes itself, opened wider,
very slowly, until it is open full. The complete operation should occupy a
couple of minutes or more, and the attendant should hold himself in readiness,
at every instant, to close the valve at once, if there is the slightest evidence of
any unusual jar or disturbance of any kind, about the boiler.
Boiler Explosions.
April, 1910.
(149.) — A heating boiler exploded, April i, in the Portland Mfg. Co.'s
factory, Portland, Mich. One man was injured, and the plant was badly
damaged.
(150.) — The boiler of a Milwaukee locomotive exploded, April 2, at River
Junction, near La Crosse, Wis. Two men were badly injured.
(151-) — Four tubes burst, April 2, in one of the boilers of the U. S. cruiser
Maryland, near Santa Barbara, Calif. One man was killed, two were fatally
injured, and two other received lesser injuries.
(152.) — A boiler flue failed, April 4, at the Delaware River Steel Co.'s
blast furnace, Chester, Pa.
(i5,'^.) — A boiler exploded, April 5, in Horace M. Moser's stone crushinsr
plant, Mount Carmel, Pa. The boiler was throvra three blocks, over the tops
of a dozen houses, but nobody was hurt.
1910.] THE LOCOMOTIVE. 75
U54-)— A portable boiler, owned by McCarry & Co., of Knoxvillc, Tcnii.,
exploded, April 5, near Newport, Tenii. Two men were badly hint.
(155) — 'i"li<; boiler of a Santa I\'' railroad locomotive exploded, April 6,
at Gallup, N. M. One man was killed.
( 156.) — On April 6 a blowoflf pipe failed at the plant of the IJeaven-Jackson
Lumber & Veneer Co., Evergreen, Ala.
(157) — A slight explosion occurred, April 6, at the Illinoi.s Steel Co.'s
plant, Joliet, 111. One man was seriously injured.
(158.) — The boiler of a Michigan Central locomotive exploded, April 6,
near Grayling, Mich. One man was killed outright, and two others were fatally
injured.
(159.) — A tube ruptured. April 8, in a water-tube boiler at the plant of
the Cincinnati Horse Shoe & Iron Co., Cleves, Ohio. Two men were injured.
(160.) — A boiler tube failed, April 8, in the power house of the Oil Well
Supply Co.'s Twenty-first street plant, Pittsburg, Pa. Three men were scalded.
(161.) — A tube ruptured, April 10, in a water-tube boiler at the blast
furnace of Pickands, Mather & Co., Toledo, Ohio.
(162.) — On April 10 a tube ruptured in a water-tube boiler in the Brooklyn
Rapid Transit Co.'s power house, Kent Avenue and Division street, Williams-
burg, N. Y. Four men were injured, two of them fatally.
(163.) — A slight boiler explosion occurred, April 13, at the American Sheet
Sc Tin Plate Co.'s plant, Dresden, Ohio.
(164.) — A tube ruptured, April 13, in a water-tube boiler in the Lavonia
Cotton Mills, Lavonia, Ga.
(165.) — A boiler exploded, April 14, at the plant of the Robinson Water,
Light & Lleat Co., Robinson, 111. Two men were injured, and the property
damage amounted to about $5,700.
(166.) — A tube ruptured, April 16. in a water-tube boiler at the Crescent
Portland Cement Co.'s plant. Wampum. Pa.
(167.) — A boiler exploded, April 16, in a new sawmill plant at ^ladison,
Boone county, W. Va. One man was killed and three others were fatally injured.
(168.) — A tube ruptured, April 16. in a w-ater-tube boiler at the Omaha
Electric Light & Power Co.'s plant, Omaha, Neb. One man was slightly injured.
(169.) — The boiler of a locomotive exploded, April 16, at Monterey, Mex.,
in the yards of the National Railways of Mexico. Eleven men were instantly
killed, and two others were terribly injured.
(170.) — A boiler exploded, April 17, in the municipal light and power
plant, at Santa ]\Iaria, Calif. One man was injured, and the boiler house was
wrecked.
(i/i-) — A boiler exploded, April 18, in the Miller sawmill, at Casper, Wyo.
One man was killed.
(172.) — A tube ruptured, April 19, in a water-tube boiler at the plant of
the National Malleable Casting Co., S2d Avenue and nth street, Chicago, 111.
(173.) — A blowoflf pipe failed, April 20, at the Birmingham Coal & Iron
Co.'s plant. Short Creek, Ala.
(174.) — A heating boiler exploded. April 21, in the Rich block. Maiden,
Mass. The property loss was estimated at $3,500.
(175.') — A tube failed, April 21. in a superheater attached to a water-tube
boiler at the water works and light station, Bloomington, 111.
76 THE LOCOMOTIVE. [July,
(176.) — A boiler exploded, April 21, in a small lumber mill operated by
George Noyes, at Orneville, near Milo, Me. Property loss, $1,000.
(177.) — A boiler exploded, April 21, at the Wyoming Brick Works, Wyo-
ming, Pa. Fireman Burke was terribly injured and is likely to die.
(178.)— A slight explosion occurred, April 21, at the Eleanor Moore Hos-
pital, Boone, Iowa. One person was severely injured.
(179.) — A heating boiler exploded, April 24, in Julius Thomesert's resi-
dence, 4730 Sheridan road, Chicago, 111.
(180.) — On April 24 a slight accident befell a boiler in the Equitable
Electric Light Co.'s plant, Lake Geneva, Wis.
(181.) — A boiler belonging to A. Cameron exploded, April 25, at Chatham,
Canada.
(182.) — A slight explosion occurred, April 25, in the heating apparatus in
the residence of Prof. H. G. Chase, West Somerville, Mass. Fire followed,
and the total property loss was about $1,000.
(183.) — The boiler of a locomotive on the C. & O. R. R. exploded,
April 26, at Russell, Ky. Three men were severely injured.
(184.) — On April 2"^ an accident befell a boiler in the No. i ice plant of
Victor Erath, New Iberia, La.
(185.) — A small boiler exploded, April 28, in the Wilson greenhouses,
Des Moines, Iowa.
(186.) — A tube ruptured, April 28, in a water-tube boiler in the Union
Special Machine Co.'s plant, Chicago, 111.
(187.) — On April 28 a boiler exploded in Tidwell Bros.' sawmill, ten miles
east of Selmer, Tenn. One man was killed, and nine were injured. Property
loss, about $1,200.
(188.) — A boiler belonging to W. A. Willig exploded, April 29, at St. Cloud,
Minn.
(189.) — A blowofif pipe ruptured, April 29, at the City Water Works,
McAlester, Okla. One man was slightly injured.
May, 1910.
(190.) — A boiler exploded. May 2, on a steam dredge, off the foot of
Hamburg place road, Newark, N. J. One man was killed and eight were
severely injured. The dredge, which belonged to the Newark Meadow Improve-
ment Co., was wrecked and sunk.
(191.) — On May 2 a manifold ruptured in a cast-iron sectional boiler in
Henry Joseph Richter's school, at Grand Rapids, INIich.
(192.) — A tube ruptured, May 3, in a water-tube boiler at the Helenbacher
Forge & Rolling Mills plant of the American Car & Foundry Co., St. Louis,
Mo. One man was injured.
(153.) — The boiler of locomotive No. 195, attached to the Pitcairn express,
on the Pennsylvania railroad, exploded, May 6, at Pittsburg, Pa., near the old
Ben Venue station. One man was killed and five were injured.
(ig_j_) — The crown-sheet of a boiler of the locomotive type collapsed.
May 7, in the Sioux Falls Gas Light Co. plant of the United Gas Improvement
Co., at Sioux Falls, S. Dak.
(195.")— A heating boiler exploded. May 7, in the Y. M. C. A. building,
Lansing, ]\Iich. The property loss was estimated at $500.
I910.] THE LOCOMOTIVE. 77
(196.) — A boiler shell ruptured, May 7, in the Pennsylvania Milk Product
Co.'s dairy, at Shippensburg, Pa.
(197J — The boiler of a locomotive exploded. May 7, at Waycross, Ga.
One man was killed.
(198.) — A tube ruptured. May 7, in a water-tube boiler at Armour & Co.'s
glycerine works, 31st and Benson streets, Chicago, 111. Two men were injured.
(.199.) — A blowoff ruptured, May 8, in the water works and electric
lighting plant at St. Johns, Mich.
(200.) — A tube ruptured. May 10, in a water-tube boiler at the U. S. Port-
land Cement Co.'s plant, Yocemento, Kans.
(201.) — A boiler exploded, May 11, in a sawmill near San Bernardino,
Calif. One man was killed.
(202.) — A big hot-water boiler exploded. May li, in the basement of the
quarters occupied by Troop L, Sixtli cavalry regiment, at Fort Des Moines,
Des Moines, Iowa. The building was partly wrecked.
(203. > — Several cast-iron headers fractured. May 13, in the American
Graphite Co. plant of the Joseph Dixon Crucible Co., Graphite, N. Y.
(204.) — The boiler of a New York, New Haven & Hartford railroad loco-
motive exploded. May 13, at Green Haven, near Poughkeepsie, N. Y. Two men
were severely injured.
(205.) — On May 13 a slight boiler explosion occurred in the Gisholt plant,
Madison, Wis.
(206.) — A boiler explosion occurred, on May 13, at the ^Icllroy Belting &
Hose Co.'s plant, 131 North Canal street, Chicago, III. The plant was destroyed
by the fire that followed, the entire loss being about $25,000.
(207.) — A blowoff pipe failed, May 14, at the Easley Cotton Mills, Easley,
S. C. One man was fatally scalded.
(208.) — An internally fired water-tube boiler exploded, May 15, in the plant
of the Fremont Gas & Electric Light Co., Fremont, Neb.
(209.) — A boiler exploded. May 15, at the plant of the Diamond Coal &
Coke Co., at Chewtown, near Brownsville, Pa. Three persons were killed,
and six seriously injured. The property loss was estimated at $25,000.
(210.) — A handhole plate failed, May 16, in a water-tube boiler at the
Barney & Smith Car Co.'s plant. Dayton, Ohio. One man was scalded to death.
(211.) — A hot-water boiler exploded, on or about May 16, in the basement
of the three-story dwelling at 4457 ^Matilda avenue, Borough of the Bronx, New
York. A large section of the front of the house was blown out, and the damaged
building took fire. The total loss was about $2,000.
(212.) — A boiler exploded, May 16, in O'Neil's mill, at Arthur, Ont.
Total property loss estimated at $20,000.
(213.) — A boiler exploded. May 17, in the McCurdy Lumber Co.'s plant, at
Fruithurst, Ala., twelve miles west of Tallapoosa, Ga. One man was killed, one
was fatally injured, and five others received injuries more or less serious, but
not fatal.
(214.) — A boiler exploded, INIay 17, at the plant of the American Sheet &
Tin Plate Co., Canton, Ohio. Thirteen persons were killed and fifty were in-
jured, and the property loss was many thousands of dollars.
(215.) — A boiler belonging to the Zeir Oil Co. exploded. May 18, near
Los Angeles, Calif. Two persons were severely injured.
78 THE LOCOMOTIVE. Quly,
(216.) — A cast-iron header fractured, May 18, in a water-tube boiler at
shaft No. 2 of the Kingston Coal Co., Kingston, Pa.
(217.) — A boiler exploded, May 19, at J. R. Brown's sawmill, in Jones
count}-, Ga. Tw^o men were killed and the mill was wrecked.
(218.) — A tube ruptured, ]\Iay 19, in a water-tube boiler at the East
Palisade Irrigation District plant, Palisade, Colo.
(219.) — A slight explosion occurred, May 19, in the Monarch Laundry,
Shamokin, Pa.
(220.) — On ]\Iay 19 a boiler exploded in A. F. Sides' sawmill, near Winston-
Salem, N. C. ]Mr. Sides was slightly scalded. The explosion was heard for
miles.
(221.) — On May 19 a tube ruptured in a water-tube boiler at Waterside
Station No. i of the New York Edison Co., New York City. Three men were
injured.
(222.) — A boiler explosion occurred, May 20, in the Jefferies sawmill, at
Huntington, W. Va. One man was killed and one fatally injured.
(22^.) — A tube ruptured, a\Iay 21, in a water-tube boiler at the North-
western Iron Co.'s plant, ]\layville, Wis.
(224.) — A tube ruptured. May 2^, in a water-tube boiler in the Commerce
street power station of the Milwaukee Electric Railway & Light Co.. Milwaukee,
Wis. Two men were badly scalded.
(225.) — A boiler exploded. May 23, at the plant of the Charles A. Brickley
Novelty Works, Cranston, R. I. The property loss was estimated at $3,000.
(226.) — On May 23 a tube ruptured in a water-tube boiler at the hosiery
mill of the Joseph Black & Sons Co., York, Pa.
(227.) — The boiler of a freight locomotive exploded, INIay 24, at Bluefield,
W. Va. One person was killed and one injured.
(228.) — On May 24 a tube ruptured in a water-tube boiler at the plant of
the Choctaw Railway & Lighting Co., McAlester, Okla.
(229.) — A boiler exploded, May 24, in the Simon Korb sawmill, at Venus,
Pa.
(230.) — On ]May 24 the head blew out of a steam drum on a boiler in the
W. R. Pickering Lumber Co.'s plant, Pickering, La.
(231.) — On May 25 a tube ruptured in a water-tube boiler in the North
Adams Gas & Electric Co.'s plant. North Adams, ]Mass. Two men were injured.
(232.) — A boiler exploded, l^.Iay 25, in the oil fields near Coalinga, Calif.
(233.) — A boiler exploded. May 26, at the Dilworth Paper Co.'s plant,
Newcastle, Pa. One man was killed, and one was slightly injured. The property
loss was estimated at $10,000.
(234.) — A tube ruptured, ]\Iay 26, in a water-tube boiler at the Philadelphia
Rapid Transit Co.'s power house. Beach and Laurel streets, Philadelphia, Pa.
(235.") — On May 26 a boiler exploded at Tietjen & Lang's drydock,
Hoboken, N. J. Three men were badly injured, and two others received minor
injuries.
(236.) — Seven cast-iron headers fractured. May 26, in a water-tube boiler
at the ^Milwaukee Coke & Gas Co.'s main plant, Milwaukee, Wis.
C237.) — A blowoff pipe failed. May 27, in the Bay City Gas Co.'s plant,
Bay City, Mich.
(238.) — A boiler exploded, i\Iay 28, in the Sherman Cotton Oil & Provision
I9IO.] THE LOCOMOTIVE. 79
Co.'s plant, Slicrinan, Tex. One man was seriously injured. Property loss,
$2,000.
(239.) — A boiler rui)ture(l, May j8, in Cliaries J. Spies' ilourint^ mill,
Wykoflf, Minn.
(240.) — A tube ruptured, May 30, in a water-tube boiler at the plant of
the Savannah Electric Co., Savannah, (ia. Two men were injured.
(241.) — On May 30 a tube colla])sed in a vertical boiler in Isaac Frink's
amusement park, Qialfont, Pa. One man was injured.
(242.) — A blowoff pipe ruptured, May 31, in Hillman's departnuMit store,
ChicaTO. 111. One man was severely scalded.
(243.) — A traction engine boiler exploded, May 31, on tlie llanlon farm,
three miles west of Ma.xwell, Iowa. One man was severely injured.
June, 1910.
(244.) — A locomotive boiler exploded, June i, on the Troy & Eastern rail-
way, at Donk Bros.' coal mine, eight miles from Edwardsville, near Alton, Mo.
Three men were killed.
(245.) — On June i a blowoff pipe failed at the lumber mill of ^IcWilliams
& Henry, Everett, Wash. One man was injured.
(246.) — An accident occurred, June i, to a water-tube boiler in the Siegel
& Cooper Co.'s department store, Chicago, 111.
(247.) — A blowoff pipe failed, June 2, at George Frank & Co.'s fruit
packing plant, San Jose, Calif. Two men were injured.
(248.) — 'The crown sheet of a boiler of the locomotive type collapsed,
June 2, at the Roberts-Kingston Contracting Co.'s Union mine, at Eveleth, St.
Louis county, Minn. One man was fatally injured.
(249.) — On June 3 a boiler exploded in the plant of the Midvalc Steel
Co., Nicetown, Philadelphia, Pa. Four men were killed and two others were
seriously injured.
(250.)— A tube ruptured, June 3, in a water-tube boiler in the American
Iron & Steel Manufacturing Co.'s plant, Lebanon, Fa.
(251.) — On June 4 a tube ruptured in a water-tube boiler at the National
Works of the American Sheet & Tin Plate Co., Monessen, Pa.
(252.) — A boiler exploded, June 6, in Joseph Clevenger's sawmill, seven
miles south of Nacogdoches, Tex. One man was killed and two were injured.
(253.) — An acident occurred, June 6, to a water-tube boiler at the Hensel-
Collod'ay Co.'s plant, Philadelphia, Pa.
(254.) — A boiler exploded, June 9, at the Yellow Pine Lumber Co.'s plant,
Franklinton, La. Three men w-ere injured. Property loss, about $3,000.
(255.) — On- June 12 a boiler exploded at 'thfe Oklahoma Portland Cement
Co.'s plant, Ada, Okla. The property loss was estimated at $15,000.
(256.) — On June 13 a tube-sheet fractured in a water-tube boiler at the
power plant of the Columbus Railway. Light & Power Co., Columbus, Miss.
(257.) — A boiler exploded, June 16, on Joseph H. Wagner's farm, at
Woytych Station, near Annapolis, Md. Two men were badly injured.
(258.) — On June 16 the boiler of a hoisting engine belonging to the Pitts-
burg Sand & Supply Co. exploded near Baden, Pa. Two men were severely
injured, and one of them will die.
80 THE LOCOMOTIVE. [July,
(259.) — A boiler exploded, June 16, in the INIyer & Lutz sawmill, near
Clarion, Pa. One man was killed, and the entire upper end of the mill was
wrecked.
(260.) — A tube ruptured, June 17, in a water-tube boiler at the Highland
Iron & Steel Co.'s plant, Terre Haute, Ind. Three men were injured.
(261.) — A feed water heater exploded, June 18, at the Keeler Brass Co.'s
plant, Pottsville, Pa. One man was seriously injured.
(262.) — Several cast-iron headers fractured, June 19, in a water-tube boiler
at Jeddo No. 4 mine of the G. B. Alarkle Co., Jeddo, Pa.
(263.) — A boiler exploded, June 19, at the Central colliery of the Erie
Coal Co., at Avoca, Pa.
(264.) — On June 20 several cast-iron headers fractured in a water-tube
boiler at the plant of the Westinghouse Electric & Manufacturing Co., East
Pittsburg, Pa.
(265.; — A boiler exploded, June 21, at the sawmill operated by William
Hansel at Borden Shaft, near Cumberland, Md. One man was seriously
injured, and a man and three children received minor injuries.
(266.) — A boiler exploded, June 22, in the Vinegar Bend Lumber Co.'s
plant. Vinegar Bend, Ala. Two men were killed, and the property loss was
heavy.
(267.) — On June 22 a boiler ruptured at the rendering and ice plant of
the St. Joseph Ice & Manufacturing Co., St. Joseph, Mo.
(268.) — A boiler exploded, June 2},, in F. J. Lutz' bakery, Kensington
avenue and Lippincott street, Philadelphia, Pa. The property loss was estimated
at about $1,000.
(269.) — A small boiler exploded, June 22,. at the Prosch-Harris boiler shop,
Terre Haute, Ind.
(270.) — A boiler exploded, June 24, at High Shoals, near Bogart, Ga. One
man was killed and three others were severely injured.
(271.) — On June 24 a cast-iron header ruptured in a water-tube boiler at
the power station of the Philadelphia Rapid Transit Co., Thirty-third and
Market streets, Philadelphia, Pa.
{2'j2?i — A boiler exploded, June 26, in the garbage reduction plant at
Cherry Hill, Va. One man was severely injured.
(273.) — On June 28 a small boiler used for vulcanizing automobile tires
exploded in T. E. Downs' shop, Kalamazoo, Mich. Mr. Downs was killed, and
another man was injured.
(274.) — A boiler exploded, June 28, in the W. L. Judd malt drying plant,
Aurora, 111.
(275.) — On June 29 the boiler of a switching locomotive exploded in the
freight yards of the Eastern District Terminal Co., Brooklj'n, N. Y. Two
men were scalded seriously and perhaps fatally.
In our issue for .\pril, 1908, we reprinted an article by Mr. William H.
Bryan, entitled " A Color Scheme for Pipe Lines," which he originally pub-
lished in Steam. In Pozver, for April 26, 1910, there is a similar article by
Mr. J. P. Sparrow, to which we would direct attention, not only because of
the excellence of the text, but also because the article is illustrated in colors.
igio.] THE LOCOMOTIVE. 81
A. D. RisTEEN, Ph.D., Editor.
HARTFORD, JULY 25. 1910.
The Locomotive can be obtained free by calling at any of the company s agencies.
Subscription price ^o cents per year when mailed from this office.
Bound volumes one dollar each.
A Reasonably True Story, as Told by a Two-flue Boiler.*
By Charles S. Bl.\ke.
Some years ago I had the misfortune of being born but since I came into
the steam world I have conscientiously endeavored to conduct myself in a
manner becoming my station in life. I cannot tell where my parts came from,
but they were doubtless from some good place, because the materials were
faultless. My makeup was of the ordinary kind, but I claim a lineage dating
far beyond some of the new kind of so-called boilers. I am now about ten
years old. I suppose this would be called middle-aged, though I am prematurely
worn out. I was purchased by a mine-owner, who gave me a permanent home
in the coal regions of the Hocking Valley, where I was surrounded by other
helpmates. We were placed side by side so that we could work in harmony,
and we enjoyed the same pleasures and suffered the same sorrows.
We were given water to drink, and at most times we had all we wanted.
This, too, was a good feature of our care, for our thirst seemed unquenchable
when we were warm, and the greater the temperature, the greater the thirst
became. It is upon this subject of drmking- water that I shall say the most,
for the quality served to us was, in the end, the cause of my downfall. It was
mine-water that they gave us. It was collected in a reservoir, and during what
you would call a dry season it became quite roily and tasted bad. At times it
was quite fishy. However, we managed to get along all right by having our
insides washed out once in a while. We naturally grew a little crusty, and we
had some sore spots. None of these seemed to threaten our lives, however,
until for some inscrutable reason we were given a water to drink that not only
nauseated us, but also fairly burned our vital organs. We manifested our
discomfort, to our master, by emitting blood from our joints. A day or so
later we had another change, but while the new water tasted somewhat different,
it acted in the same way upon our constitutions.
After one month I realized that I was going into a rapid decline. I tried
to bear up under the thought, but one day a lung was punctured and I had to
go out of commission until my master inserted a bolt in the opening. This
served to stop the flow of blood, and I was again " fired up." I was very weak,
but rallied and tried to do my duty. A few days later one of my companions
♦Originally written for the Boiler Maker.
THE LOCOMOTIVE.
[July,
iQio.] THE LOCOMOTIVE. 33
collapsed and died. I was so grieved and indignant that on the spur of the
moment I, too, rebelled, collapsed, and — horror of horrors — killed my master.
I have been very repentant ever since, but that will not bring him back again.
I knew he liked me, though he had a knowledge of my feeble condition when
he plugged my lung.
I might say, right here, that 1 am able to translate tiiis story by the aid of
an expert who makes a specialty of investigating the causes of troubles such
as my own, and holding autopsies, lie was sympathetic and understood boiler
talk, so 1 confided in him, and he in turn helped me translate my experiences.
He explained that the water that iiad brought me to an untimely end was
strongly impregnated with sulphur, which must have come from the mines.
That is what had eaten my vitals away so rapidly. What is to become of me
now I do not know. I\Iy boiler friend thinks I ought to be cut up and worked
over into some other product, where the dangers are not so great. I should
not object to this; but if they sell me to a second-hand dealer, and he tries to
repair my organs, puts a coat of paint on me, and then sells me for a boiler
" as good as new,'' I shall most likely make a further record as a man-killer.
Steam Boiler Explosions in the United States during- 1909.
In our issue for July, 1907, we puldished a map of the United States, upon
which the location of each of the l)oiler explosions of 1906 was marked by a
dot. In the present issue we give a similar map, prepared by Inspector Royal
H. Holbrook of our Cincinnati department, and showing the locations of the
boiler explosions of the year 1909. Like its predecessor, this map is based
upon the explosion lists that we print in The Locomotive regularly, and a short
account of each of the explosions here indicated will be found in one or
another of our last si.x issues.
The number of explosions represented upon the present map is 550, and
our records show that these were accompanied by 227 deaths, and by injuries
to 422 persons. Roughly speaking, therefore, every alternate dot represents a
death, and four out of every five of the dots represent more or less serious
personal injuries.
.•\s might be expected, the explosions of 1909, like those of 1906, were
grouped in a marked manner about the regions in which steam power is most
extensively employed. The comparative absence of dots in the western portion
of the map is due in large measure to the fact that there are fewer boilers in
that part of the country ; but there can be no doubt that the reports that we
receive from regions west of the Mississippi are less complete than those that
come to us from the northeastern section, so that the relative scarcity of the
dots in the west is attributable, in some measure at least, to the incompleteness
of our data.
A comparison of the two maps is interesting. It will lie noted, for example,
that there is an unmistakable increase in the number of explosions in states
which showed but few in 1906. Thus Washington had i in 1906, but 6 in 1909 ;
Colorado had i in 1906 and 11 in 1909. Oklahoma (including the region known
as Indian Territory in igo6) increased, similarly, from i to 8, and North
Carolina increased from 3 to 11. Maine, on the other hand, fell off from 5
to 2, and Vermont has the distinction of being the only state that hid -o boiler
explosion in either year.
84 THE LOCOMOTIVE. [July,
A New Mode of Inspecting Boilers.
In the first volume of The Locomotive (old series), under the date June,.
1868, there is an article with the caption given above, which was written by
our late president, ^Ir. J. ^^L Allen. If we remember aright, it was based upon
an actual experience of his, and as it has doubtless been forgotten by all of
our friends, we reprint it below :
It is a trite saying that " we live in an age of progress " ; and because the
truth of the thing is so universally conceded, we presume our readers will not
be greatly surprised to learn of a new application of an old " system." It came
to our notice in this wise: A few days ago, our editorial meditations on the
subject of boiler explosions were interrupted by the entrance of a stranger,
who inquired (in a manner indicating the performance by him of an unpleasant
duty) respecting the whereabouts of our inspector. Quoth he, "I've got a small
boiler in use out here in (naming a village not many miles away), which I
'pose I've got to have inspected, as the law makes me liable to a fine if it ain't
done. So I called in to see about it." We gave him the information he desired,
and then he volunteered this opinion : " I don't consider this inspection zi'iith
anything to me, for I've had my boiler inspected by a higher power." " Ah !
have you? How is that?" we asked, with a desire to learn of any improvement
that might have been made in our line of business. He replied with the air
of a man communicating an important fact, and standing forth in the calm
consciousness of a superior intelligence, "I had a clairvoyant examination of
my boiler a few days ago, and the medium told me it w-as all right — clean and
nice inside, and safe to run." So saying, he w-ithdrew, and left us in deep
thought.
This discovery may signify but little to those unskilled in the mysteries of
boiler inspection, but we are sure it will excite a peculiar interest in the minds
of our inspectors, who have been accustomed to regard the process now in
vogue as a rather laborious way of accomplishing what the Frenchman called
" making his bread of ze perspiration of his eyebrows."
In imagination, our men will foresee a mighty change. Instead of a sturdy-
looking man. grimy with soot and ashes, clad in a suit of well-worn " dirt-
proof," and busying himself with hammer and pump, or striving, wath many
contortions, to pass himself through a manhole many sizes too small for his
shoulders, or coming " to the surface " for air after trying to find out how much
heat a human being can endure w'ithout being converted into a roast — instead
of all this, they will see a benevolent-looking old gentleman, bidding defiance
to the summer sun in a suit of spotless linen and a huge Panama. He enters the
boiler room, and after gazing abstractedly about him for a moment, sinks into
an easy chair and composes himself for a siesta, while an attendant prepares to
record the words of somnolent wisdom, as they shall drop from his lips.
" General appearance of interior good," he murmurs, when the trance is
well upon him; "slight incrustation, i/64th of an inch thick, on the crown
sheet. Some corrosion — of second plates — around fourth and fifth rivets —
from rear end. Boiler safe — at a running pressure of — eighty — pounds."
Then his mild blue eye gently opens, he draws his bandanna across his
massive brow, affixes his signature to the certificate of inspection, and departs^
after mechanically depositing the fee in his well-lined wallet.
You see, gentlemen of the inspection department, what an immense amount
iQio.] THE LOCOMOTIVE. 85
of uncomfortable experience would be avoided, should the new system go into
general use; and it may be that a few lessons would suffice to make you all
adepts at it.
The Agent on the Spot.
It often happens that an insurance agent approaches a prospective patron
at the wrong time. Occasionally, however, he arrives at the exact psychological
moment, and tinds his task unexpectedly easy. Mr. John R. Bentley, a special
agent in our Philadelphia department, tells of an experience of the latter kind
that recently befell him.
" Calling at the plant of one of our assured," he writes, " the manager
mentioned two canning establishments at the other end of the town, with
which he thought I might be able to do business. I visited one of them at
about six o'clock in the afternoon, and found that its owner and manager
is a .woman. I spoke with her respecting the advisability of insuring the
three boilers in the plant, and she admitted that it would be well to consider
• the subject, but said that in their experience of twelve or fifteen years they
had never had an accident. Before there was time for me to reply there was a
terrific explosion^, and I made a hasty retreat to an open field. In the course
of the said retreat I passed through a perfect deluge of debris from the .roof
of the plant, accompanied by a hail of cans of peas, exploding in the air and
all around me on the ground. I was literally smeared from head to foot, with
overcooked peas.
" Reaching a point on the edge of the shower, I looked back and saw the
employees, mostly girls and boys, escaping through the doors and windows.
The storm having subsided, I hastened back and found that one of the two
cast-iron steam* cooking kettles had blown up, the cover being broken in half.
Inside the k-ettle there were three iron racks, holding, I presume, a hundred
or more cans each. These were throv\Ti through the roof, tearing everything
to pieces in their passage, and scattering the exploding cans in every direction.
" The young man in charge of this kettle was sitting in front 'of it at
the time, and was quite badly cut about the face and arms. If he had been
standing, it is likely that he would have been killed, or, at all events, far more
seriously injured.
■' In the morning a so-called tailor endeavored to clean my clothes, while
I, being fortunate enough to have a second suit, visited the proprietress and
secured the application on the three boilers. The scare from the kettle-
expriosion made further persuasion unnecessary."
Some of our readers, in going over this interesting communication, may
wonder why the cans of peas exploded. A word of enlightenment on this point
may therefore be acceptable. The cans are first filled with uncooked peas, and
then, after being sealed, are placed in the closed kettle and exposed to steam
at a pressure somewhat higher than that of the atmosphere until their con-
tents are properly cooked. After a time the peas become heated up to the
temperature of the steam by which they are surrounded, and this rise in
temperature causes steam to be generated inside the cans, by the evaporation
of some of the moisture there. In fact, the pressure inside the cans will
become equal to that outside, as soon as the temperature becomes the same
86 THE LOCOMOTIVE. [July,
in both places. When the kettle exploded, the pressure that had been acting
externally upon the cans was suddenly removed, while the internal pressure
upon them remained unaltered. As soon as the kettle gave way, therefore,
the cans were in the condition of little boilers carrying an internal pressure
too great for them to withstand, and they popped open by the dozen, be-
spattering our respected representative with a hot vegetable diet.
(The peas were not literally "overcooked," but they exploded individually
as soon as the cans failed, and became converted into a sort of mush. Grain
kernels are treated in this way commercially, and the process is patented.)
Bugg-y and Shovel Inspections.
The following is a true story, save that we have changed the name of the
man mentioned, doing this because we don't want to throw any mud at state
inspectors. The real name is uncommon enough to make the identification of
the place possible.
In soliciting fly wheel insurance of Mr. Jones (writes one of our agents),
he asked me what kind of inspections we give on fly wheels.
"Do yon give buggy inspections, or shovel inspections?" he inquired.
I told him he could have both if he wanted them, and added that there isn't
any kind of an inspection that the Hartford wouldn't give the assured, if he
desired it. But I added that I was unfamiliar with the special kinds he had
mentioned, and asked him to explain.
He said that a few years ago they received visits from an inspector who,
when his horse was particularly fractious or his rheumatism was bothering
him, gave them a buggy inspection, by driving to the engine room and whistling
to attract the attention of the boiler man. Without alighting from his buggy he
would then ask a few questions, after which he would drive back to the office
and whistle again ; and when some one from the office went out to him, he gave
them his inspection report. At other times, when he had a quiet steed that
would stand without hitchin', and Avhen his rheumatism was not particularly
aggressive, he sometimes went into the boiler room, opened the furnace door,
and poked at the bottom of the boiler with a long-handled shovel. If this par-
ticular part of the boiler seemed reasonably solid, and his shovel did not
perforate it, he said everything was all right.
I asked Mr. Jones whom he was insuring with at that time, and he said
with the Hartford company. I need not tell you that I was shocked to hear
one of our patrons give such an acount of our service as that. I hardly knew
what to say, so I merely told him that I had never heard of one of the Hartford's
inspectors making any such examination as that.
" Neither have I ", he responded. "It is true that I was insuring with the
Hartford at the time, but these particular inspections were made by the State
inspector ".
At that a great load was lifted from my soul, and I thought that if the
State inspector had knovvn that the Hartford was insuring the boilers, his own
examinations might have been more carefully made. Or did he feel that a
" shovel inspection " was good enough for him to make, after the Hartford's
man had been there?
igio.] THE LOCOMOTIVE. 87
The Speed of Masses Thrown by Boiler Explosions.
It is occasionally possible to calculate, with some approach to accuracy,
the initial speed with which masses of matter are projected into the air by
exploding steam boilers. The best example of this that we know of was af-
forded by the explosion at the plant of the Denver Gas & Electric Co., at
Denver, Colo., on June 15, 1909. This was described in the issue- of The
Locomotive for July, 1909, where we showed how to determine, not only the
initial velocity of the boiler shell and the maximum height to which it was
thrown, but also the actual path that the shell followed, through the air.
It is rare indeed that data enoucfh are available to compute the actual
initial velocity of a fragment of a boiler, or of any mass that is thrown to a
distance by a boiler explosion ; but we wish to draw attention to the fact
that it is always easy to find a viinimum limit to that velocity, — that is, it is
always easy to determine a velocity which is the least that the projected mass
could possibly have had, at the moment when its flight began.
Thus it is not hard to show, from the theory of falling bodies, that when
the mass is tlfrown in such a way that it first returns to its original level after
traveling a horizontal distance of D feet, its original speed rrust ha\»e been
equal, at the very least, to ^ 22D feet per second. In other words, if the
ground about the boiler is level, we may conclude that the original speed of
projection was certainly as great as that calculated by the following rule:
Multiply the horizontal distance, in feet, between the place where the part
first stood and the place where it first struck the ground, by z^, and then take
the square root of the product. The result will be the smallest velocity, in
feet per second, that the part could have had, when it started off.
This rule gives the actual initial velocity, when the starting point and the
point of first contact with the ground are on the same level, and when the
angle of elevation at which the mass started off was 45°. In general, the flying
mass will first hit the ground at a point a little lower than the level that it
originally occupied, and neglecting this circumstance will tend to make the rule
give too large a result. On the other hand, the fact that the actual angle of
elevation of projection will never be exactly 45°, but will always be greater or
less than tWs by some indeterminate amount, will tend to make the rule give
too small a result. The two sources of error will therefore tend to neutralize
each other, so that the rule may be employed, with some considerable con-
fidence, in the form given above. Moreover, the slope of the ground about
the boiler may be neglected, unless it is very marked indeed.
In explosion No. 214 of our regular list for May, printed in this issue,
one of the firemen was thrown 527 feet, passing through a wooden dwelling
on the way. Let us apply the foregoing rule to calculate the least possible
value of the velocity with which the poor fellow started on his fearful course.
The bod\^ must have been retarded to some considerable extent bj' the two
walls of the house through which it crashed, and perhaps we may reasonably
assume that it would have traveled 600 feet, horizontally, in all, if it had not
been impeded in that way. Applying the rule on this assumption, we have
600 X 32 = 19,200 ; and taking the square root of 19,200, we have 138 feet per
second, which is the least velocity it could have had, as it left the boiler room.
This is equivalent to about 94 miles per hour.
88 THE LOCOMOTIVE. [July,
The Properties of Steam.
Ninth Paper. — The Experiments of Holborn and Baumann at High
Pressures.
Since the appearance of our last previous paper on the properties of steain
(The Locomotive, July, 1909, page 217), an important and exceedingly valuable
contribution to the subject has been made by Messrs. L. Holborn and A. Bau-
mann, who have investigated the pressure of saturated steam from 200° centi-
grade up to the critical point of water, — that is, from a pressure of 225 lbs.
per square inch up to a pressure of about 3,200 lbs. per square inch. Their
original paper is in German, is entitled " Ueber den Sattigungsdruck des Wasser-
danipfes oberhalb 200°" ("On the Pressure of Saturation of the Vapor of
Water above 200° C"), and was published April 5, 1910. in the Annalen der
Physik, fourth series, volume 31, page 945. The paper is wholly experimental,
and the work was carried out at the Physikalisch-Technische Reichsanstalt,
Charlottenburg, Germany, — a fact which in itself is sufficient to give great
weight to the results.
The investigation was conducted by the static method (The Locomotive,
July, 1906, page diy), and the apparatus that was used is shgwn diagrammatically,
in the accompanying illustration. The steam was generated in the steel
cylinder S, shown on the right, this being submerged in a liquid bath- of known
temperature. By means of steel tubing, A^ M L, having a very fine bore, the
cylinder 5" was placed in communication with an apparatus AZ, shown on the
extreme left, which served for the determination of the pressures. The inter-
mediate parts E, C, B, D, that appear in the illustration, were auxiliary devices,
whose purposes will be explained below.
Steam Generation and Temperature Measures.
The cylinder 6" was about ^ in. in diameter internally, and 6 in. high,
enclosing a space of about 2 cubic inches. It was not heated directly by a
flame, but was submerged in a hot fluid bath, whose temperature could be
raised and controlled by means of a heating coil of nickel resistance-wire,
through which an electric current was passed. The bath was arranged to
slide up and down along vertical Vvays, so that it could be drawn away
from the cylinder 5" at will. For temperatures below 230° C. (that is, for
steam pressures below 400 lbs. per sq. in.) the bath was filled with oil, while
at higher temperatures, where the oil could be no longer used, it was filled
with melted saltpeter. In each case the bath was kept well stirred, so that its
temperature was sensibly the same in all parts.
The temperature of the steam in the cylinder 5" was ascertained by
measuring the temperature of the bath in which it was submerged, a platinum
resistance thermometer being used for this purpose. This part of the work
does not call for extended explanation in the present place, as it was carried
out in the same general way as in Holborn and Henning's experiments, which
were described in The Locomotive for April, 1909,* save that in the present
investigation the observers do not state that there was any secondary compari-
son with the boiling points of naphthalin and benzophenon.
The platinum-resistance thermometer that was used is designated as " No.
* Pee paares i3i and iqo of that article.
iQio.] THE LOCOMOTIVE. 89
II." Its constants were determined l)y observations at the melting point of ice,
and at the boiling points of water and of sulphur. In order to test its
accuracy, it was further compared with the Reichsanstalt's standard thermometer
No. 7, at 200° C. and at 37^° C. At joo° the two agreed to within 0.01° C,
and at 373° to within 0.03° C,
Pressure Measiremknts. ^
The pressure-measuring device, which was designed by Thiesen and con-
structed under his direction, consisted of a heavy brass cylinder Z, fitted with
a plunger, A', upon which a known load could be placed, by means of the
weights shown at A. It will be seen that the apparatus determined the total
upward fluid pressure against the plunger K by balancing it directly against
the weights. This method was proposed by Altschul, and instruments based
upon the same principle are in use for the testing of standard pressure gages,
and for other commercial purposes where accuracy is desired. The chief dif-
ficulties to be overcome in using this apparatus are two in number. Thus (i)
there will be more or less friction between the plunger A.' and the cylinder Z,
unless means are employed for its elimination; and (2) a small error in
measuring the diameter of K may give rise to an error in the result that would
be quite inadmissible in work of a high degree of precision. In the experi-
ments that w-e are describing these two sources of error were considered with
much care.
In the ordinary commercial form of this apparatus, the friction of the
plunger K is eliminated by causing it to spin around about its own axis
while the measurement is being performed. In Holborn and Baumann's ex-
periments it was not practicable to accomplish the desired end in quite this
way, but the same purpose was achieved by causing the plunger K to rotate
back and forth about its own axis through an angle of about 18°, the rotation
being executed in a period of approximately one second. The motion was
produced by means of an electric motor, not shown in the sketch, which operated
on K in such a way as to produce the desired backward and forward oscillations
about the vertical axis, while not interfering in the least with the entire
freedom of the plunger in a vertical direction.
The effective diameter of the plunger K was found b\- a separate series
of experiments, in which pressures running up to 227 lbs. per square inch were
measured by the dead-weight apparatus shown in the illustration, and also,
simultaneously, b}' a mercury column. By comparing the readings of the
mercury column with the indications of the dead-weight apparatus, it was found
that the effective sectional area of K was 0.99964 square centimeters (or ap-
proximately 0.15s sq. inch.).
The sensitiveness of the pressure-measuring apparatus was carefully in-
vestigated, and was found to be satisfactory. When the pressure of the steam
was 225 lbs. per square inch, the plunger K was sensitive to 5 grams, or
one-sixth of an ounce, — the addition or subtraction of this amount to or from
the pile of weights A causing an unmistakable motion of the plunger. At
higher pressures the apparatus became less sensitive, but when the pressure was
3.000 lbs. per square inch, it was still sensitive to a change in the weight-pile of
154 ounces.
The standard weights that were used were disk-like in form, each having
90
THE LOCOMOTIVE.
[July,
a radial slot so that it could be placed centrally under the plunger, and each
weighing ten kilograms (about 22 lbs.). For obtaining values intermediate
between those afforded by two successive standard weights, smaller v/eights
were used, of the type employed for ordinary balances.
The Remaining Parts of the Apparatus.
The space below the plunger K, in the pressure-measuring device, was
filled with oil ; and since the plunger could not fit the cavity in Z too tightly
without the production of an excessive amount of friction, oil slowly exuded
around it during the course of the experiments, the amount so escaping being
about a quarter of a cubic inch per hour at the highest pressures that were
Diagram of Holborn and Baumann's Apparatus.
encountered. On account of this leakage it was necessary to introduce more
oil from time to time, and this was accomplished by means of the device
shown at E. In operating E the conical valve g was first closed, and then
the screw P was turned until the frame in which it worked, and which sup-
ported the weights, was lowered so as to rest against a stop not shown in the
illustration. £y this means the plunger K was relieved of its load, the pres-
sure being at the same time relieved in the cavity in Z. Then, by opening
the valve f, oil could be introduced into the interior of Z by means of F.
Upon closing f and opening g, the apparatus was again ready for use, with an
additional supply of oil in the cavity of Z.
To prevent the water in S from becoming contaminated by contact with
the oil in the pressure-measuring device, the horizontal tubes C and D were
igio.] THE LOCOMOTIVE. 91
provided. The lower half of each of these was hlled with inerciiry, the upper
half of D being tilled with water and tne upper half of C with oil.
Between the tubes C" and D there was an apparatus shown at B, whose
main purpose was to vary the volume occupied by the steam iu 6'. This ap-
paratus, B, consisted essentially of a plunger \V , which could be forced into
the cylinder to a variable distance, by means of a hand wheel and screw that
are not shown. At the upper end of this apparatus there were three conical
valves, a, b, c, by means of which the space in B could be placed in communica-
tion with the steam space S, or with the pressure-measuring apparatus, or (by
means of the tube H) with an air-pump or any other external device.
In order to free the entire apparatus of air as completely as possible, the
tubes C and D and the device B were placed in communication with one
another and pumped out by means of the openings r and /. Then the necessary
quantity of mercury (for partly filling C and D) was allowed to flow in through
the tube H, after which the space remaining in the tube D was filled with water
through the opening t, and that in the tube C with oil through the opening r.
Finally, by taking every precaution against the admission of air, the tube N
was secured to D at t, and the tube M was similarly secured to C at r. When
the plunger K was loaded, after putting the whole apparatus together, it was
easy to tell, from its motion, whether all the air had been expelled from the
apparatus or not, and if any were present it could be located by successively
closing the intermediate conical valves c and a.
IMaxipul.vtion.
Before bringing the hot-bath up around the cylinder S, the plunger IV
was drawn back so as to make room for the expansion of the water in 6".
This was particularly important at the higher temperatures, where the ex-
pansion of the water was very marked.
Shortly before each series of observations was begun, the plunger W was
run into the receiver B until the pressure produced by any further motion
showed that the apparatus was entirely filled with fluid. Under these cir-
cumstances there would be no steam-space in the cylinder S, but any desired
amount of space could be produced there by withdrawing the plunger W by
a measured amount. This feature of the apparatus was extremely important,
since it enabled the experimenters to vary the volume in the cylinder .S" at will.
If there were no air nor other fixed gas present, the pressure should depend
entirely upon the temperature, and be entirely independent of the volume of
the steam space in S; whereas if air or other similar gas were present, the
observed pressure would vary to some extent with the volume of the space
occupied by the steam. Ordinarily, each series of observations for obtaining
the pressure corresponding to a given fixed temperature was divided into two
parts, one being executed with one fixed value of the steam space, and the
other with a materially different value. A practically identical agreement of
the various parts of the series so taken was assumed to prove the absence
of air or other fixed gas.
Previous observers have maintained that water does not attack the steel
containing vessel to any noticeable extent, even at the highest pressures ; but
Holborn and Baumann do not agree with this conclusion. They state that after
the cylinder 5" had been repeatedly heated to above 300°, a small quantity of
92
THE LOCOMOTIVE.
[July,
iron went into solution, so that upon standing in contact with air the water
became somewhat colored, and finally threw down a precipitate of oxide of
iron. This action appeared to be attended by the production of a small
quantity of gas (undoubtedly hydrogen) in the cylinder S. Direct evidence of
the presence of such gas was afforded, indeed, by the observed fact that when
the same mass of water had been used for a long time above 300°, the satura-
tion pressures which were subsequently obtained with it at lower temperatures
were no longer independent of the steam volume. Observations, which we
have not thought it necessary to reproduce, are given by Holborn and Baumann
to illustrate this point. The data that we give in present article are believed
to be free from error due to this cause, since, to guard against its occurrence,
the water in the cylinder S was renewed at frequent intervals.
The Final Data.
The experimental data obtained by Holborn and Baumann will be found
in the accompanying table. In tlie original paper the observations are all given
separately, but inasmuch as they were made in groups, with the temperatures
in each group almost identically constant throughout, we have thought it
sufficient to reprint only the mean value as obtained from each individual group,
indicating in every case, however, the number of separate observations that
were combined to yield the result as given. The entire range of temperature
comprised in any one group did not ordinarily exceed a tenth of a degree or
so. The result that we give for the temperature 336.15°, for example, is the
mean of six separate observations, taken at the respective temperatures 336.10°,
336.12°, 336.16°, 336.16°, 33620°, and 336.17°.
Experiments by Holborn and Baumann,
ABOVE 200° C.
Temperature.
Pressure.
No. of ob-
Temperature.
Pressure.
No. of ob-
(Centigrade.)
(Kg. per sq. cm.)
servations.
(Centigrade )
(Kg. per sq, cm.)
servations.
200.98°
16.168
12
336.15°
141.61
6
202 . 14
16.553
11
341-33
151-03
10
214.07
21.061
12
347-25
162.50
9
219.86
23-574
12
348.34
164.85
7
230.90
28.952
12
353-88
176.18
II
241.05
34-713
13
356.72
182.44
6
250.41
40.750
13
358.29
185.76
14
261.97
49-315
12
362.25
194.92
16
271.78
57-560
11
364.73
200.61*
9
281.34
66.629
12
365.31
202.13
3
292.07
78.061
11
368.38
209.71
3
301.82
S9-75
6
370. 25t
214. 3o|
10
311.14
102.14
12
370.96
216.43
3
321.61
117.40
11
373-39
222.67
4
330.44
131-57
14
374.o8§
224.47
7
335-11
139.60
2
* 200. 7g in the original, t 370.26 in the original X 214.28 in the original. § 374.07 in the original.
(The changes here noted were made because the averaging in the original appears to be
erroneous.)
1910.] THE LOCOMOTIVE. 93
Holborn and Ikuiniaiin arc not ([uite so explicit as \vc could wish, with
reference to the nature of their therniometric scale, but if we understand them
correctly, their temperatures are suppo.>^ed to be given on the scale of the normal,
constant-volume hydrogen thermometer. We may also, without material error,
regard tiiem as given on the absolute thermodynamic scale, since this scale,
according to Berthelot, is almost identically the same as that of the hydrogen
thermometer.
The pressures are expressed in kilograms per square centimeter, and they
have been corrected for all recognized experimental errors, such as for the fact
that the bottom of the plunger A' was not at precisely the same level as the
surface of the water in the cylinder S, the connections between 5" and Z being
filled with water, oil, and mercury. The barometric pressure acting upon the
top of the plunger K was of course taken into account also, and all pressures
have been reduced to the values they would have had if observed at sea-level
in latitude 45°.
We rind nothing in Holborn and Baumann's paper respecting the purity
of the water that was employed, save in respect to the absence of air and other
free " fixed " gases, nor do we find any statement as to the density of the
mercury in the gage that was used in determining the eflfective diameter of the
plunger A', as described above. The following words that we used in our
seventh paper, in speaking of a similar omission in the paper of Holborn and
Henning, apply here with, equal force : " It would have been exceedingly
reassuring if explicit statements respecting these points had been given, and
the omission is most unfortunate. As it is, we have to depend upon the known
reputation of the observers for accuracy and care, and upon the fact that all
that emanates from the Reichsanstalt, where these measures were made, is
distinguished by a faithful attention to details of this sort. According to
experiments made at the Reichsanstalt, a cubic centimeter of pure mercury,
at o" C, weighs 13.59593 grammes at sea-level in latitude 45° ; and in the
absence of further information, we shall have to assume that this was the
density of the mercury used in the experiments herein described." If this
assumption be made, then the pressures of Holborn and Baumann, which are
expressed in kilograms per square centimeter,, may be reduced to their equivalent
/alues in millimeters of mercury by multiplying them by the number 735.5141
(whose common logarithm is 2.8665910).
The Critical Temperature of Water.
As we have previously explained in The Locomotive (see, for example,
the issue for November, 1891, page 173), there is a temperature, known as
the " critical temperature," at which water and its vapor cease to be dis-
tinguishable, and above which the expression " saturated steam " has no
meaning. In The Locomotive for July, 1907, we described the methods used
by Battelli and by Cailletet and Colardeau for the determination of this
temperature. Holborn and Baumann carried their experimental work up to
the same point, and determined the value of the critical temperature with much
care. Battelli found it to be 364.3 C, and Cailletet and Colardeau found it
to be 365°. Holborn and Baumann found it to be a fraction of a degree above
374°, and although their result differs by nearly ten degrees from those just
cited, it will probably be accepted in preference to the earlier values, since
the experimental evidence upon which it is based appears to be of a higher
94 THE LOCOMOTIVE. [July.
order of precision. Moreover, the value found by liolborn and Baumann agrees
almost perfectly with that obtained by Traube and Teichmann (namely, 374°)
in 1904, by a totally different method. (See the Annalcn der Physik, volume
13, page 620.)
Eriefly described, the method used by liolborn and Baumann for finding
the critical temperature was as follows : So long as there were both steam and
v.ater in the cylinder S, and no air or other fixed gas, the observed pressure
depended upon nothing but the temperature, — a slight change in the volume
cf the steam-space making no difference whatever in the pressure, so long as
the temperature remained constant. As the temperature at which the trials
were made became progressively higher, it was found that at 374.08° C. there
was still a distinctly recognizable difference between the steam and water in S,
so that a slight change could be made in the steam-volume without any
consequent change resulting in the pressure. At 374.62° C, however, this was
found to be no longer possible, for at this temperature and at higher ones,
the contents of the cylinder i' behaved like a homogeneous gas, the pressure
upon which could be varied at will, while the temperature was kept constant.
Somewhere between 374.08° C. and 2)7-\-^^° C., therefore, the distinction between
v/ater and steam ceases to exist. Holbom and Baumann do not give a close
estimate of the exact point at which this occurs. They merely say : " Die
kritische Temperatur liegt . . . bei 374° " ("The critical temperature is close
to 374° "). From an examination of the diagram given on page 966 of their
original paper, we are of the impression that a close analysis of their results
would indicate that the critical temperature of water is about 374-5° C.
Eel Oil as Boiler Fuel.
The following astonishing item was printed in a recent issue of the Syra-
cuse, N. Y., Herald, and it purports to be a " special " from Dugway. We don't
know Dugway. Dugginsville, Mo., we know, and Dugdemona, La., and Dug-
down, Ga., and Dugout, W. Va. ; but Dugway is outside the pale cf our geog-
raphy. ' Anyhow, here is what the item says :
" For the last month the sawmill here has been running on a fuel which
puzzled the fireman of the boiler, and not until Friday did he solve the enigma.
" Several weeks ago the fireman was feeding the firebox a cord of four-foot
wood a day ; while today he uses only a few sticks in the morning to start the
fire. The boiler is fed from a creek back of the mill, a three-inch pipe running
from the boiler to the stream. This creek is noted for its small eels. The eels
ran up the pipe to the injector on the boiler and were forced into the flues [ ! ].
The hot water soon cooked the eels, and investigation showed that the boiler
contains several barrels of eel oil. The flues of the boiler leak, — not badly,
but just enough to let the oil into the firebox, where it keeps us a seething flame."
[Shades of Louis de Rougemont ! In comparison with the author of that
item, we shall have to count Ananias among the minor prophets.]
We can still furnish copies of our little book, " The Metric System." It is
the best thing to be had, for comparing metric measures with our own. Bound
in sheep, it costs $1.25. A special bond paper edition for $1.50.
THe HanfOFd Steaiq Boilei iDspeciioii and Insuraqce Conipaiiij.
ABSTRACT OF STATEMENT, JANUARY 1, 1910.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate
Loaned on bond and mortgage, .
Stocks and bonds, market value, .
Interest accrued
$'5-4.845-83
228,048.46
93,600.00
1,107,060.00
3,063.476.00
67.580.50
Total Assets, $4,714,610.79
LIABILITIES.
Re-insurance Reserve, $1,943,732.29
Losses unadjusted, 90,939-53
Commissions and brokerage, 45,609.69
Other liabilities (taxes accrued, etc.), . . . 41.835.50
Capital Stock, $1,000,000.00
Surplus, 1,592,493.78
Surplus as regards Policy-holders, . . $2,592,493.78 2.592,49378
Total Liabilities,
$4,714,610.79
On January i, 1910, The Hartfokd Steam Boiler Inspection and Ln-
SURANCE Company had 104,589 steam boilers under insurance.
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
A. S. WiCKHAM, Superintendent of Agencies.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM, Baldwin Lnromo-
tive Works, Philadelphia.
PHILIP CORBIN, Prest. American Hard-
ware Corporation, New Britain, Conn.
ATWOOD COLLINS. Prest. Security
Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, U. S. Bank, Hart-
ford, Conn.
LYMAN B. BRAINERD, Director, Swift
& Company.
MORGAN B. BRAINARD, Treasurer
.i^tna Life Insurance Co.
F. B. ALLEN, Vice-Prest., Hartford Steam
Boiler Inspection and Insurance Co.
CHARLES P. COOLEY, Vice-Prest., Fi-
delity Trust Company, Hartford, Conn.
ARTHUR L. SHIPMAN, Attorney, Hart-
ford, Conn.
GEORGE C. KIMBALL, President Smvth
Manufacturing Co., Hartford, Conn.
CHARLES M. JARVIS, ist Vice-Prest..
.American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL. President.
HnrVanum Mill"; Cr,.. Rockville. Conn.
HORACE B. CHENEY, of Cheney
Brothers Silk Manufacturing Co.
South Manchester, Conn.
uUf!^^
Incorporated 1866.
r\V^*'
Charter Perpetual.
vi«
me Harilord Steaiq Boiler iqspectioii ami Insurance Gonipaiiji
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Companf s Operations can be obtained at
any of its Agencies.
Department.
NEW YORK, .
BOSTON, .
PHILADELPHIA,
BALTIMORE, .
ATLANTA,
BIRMINGHAM,
NEW ORLEANS,
HARTFORD, .
BRIDGEPORT, .
PITTSBURG, .
CLEVELAND, .
CINCINNATI, .
CHICAGO, .
ST. LOUIS,
DENVER, .
SAN FRANCISCO,
PORTLAND, .
Representatives.
C. C. Gardiner, Manager,
W. W. Manning, Acting Chief Insp.
C. E. Roberts, Manager,
F. S. Allen, Chief Inspector,
CoRBiN & Goodrich, Gen. Agents,
Wm. J. Farran, Chief Inspector,
S. B. Adams, Asst. Chief Inspector,
r
Lawford & McKiM, Gen. Agents, I
R. E. Munro, Chief Inspector, i
W. M. Francis, Manager,
W. M. Francis, Chief Inspector,
George C. Oliver, General Agent,
H. E. Stringfellow, Chief Inspector,
Peter F. Pescud, General Agent,
R. T. BuRWELL, Chief Inspector,
F. H. Williams, Jr., General Agent,
H. C. Long, Special Agent,
F. H. Kenyon, Special Agent,
F. S. Allen, Chief Inspector,
W. G. Lineburgh & Son, Gen. Agts.,
F. S. Allen, Chief Inspector,
James W. Arrott, Ltd., Gen. Agt.,
Benjamin Ford. Chief Inspector,
H. A. Baumhart, Manager,
H. A. Baumhart, Chief Inspector,
W. E. Gleason, Manager,
B. F. Cooper^ Chief Inspector,
H. M. Lemon, Manager,
James L. Foord. Chief Inspector,
V. Hugo. Manager,
V. Hugo, Chief Inspector,
Thos. E. Shears. General Agent,
Thos. E. Shears. Chief Inspector,
H. R. Mann & Co., General Agents,
J. B. Warner. Chief Inspector,
McCargar, Bates & Lively, G. Agts.,
C. B. Paddock, Chief Inspector,
Offices.
New York City, N. Y.,
100 William St.
Boston, Mass.,
loi Milk St.
Providence, R. I.,
17 Custom House St.
Philadelphia, Pa.,
432 Walnut St.
Baltimore, Md.,
14 Abell Bldg.
Washington, D. C,
511 Eleventh St., N.W.
Atlanta, Ga.,
61 1 -613 Empire Bldg.
Birmingham, Ala.,
, Brown-Marx Bldg.
New Orleans, La.,
833-835 Gravier St.
Hartford, Conn.,
56 Prospect St.
Bridgeport, Conn.,
I Sanford Building.
Pittsburg, Pa.,
401 Wood Street.
Cleveland, Ohio,
Century Building.
Cincinnati, Ohio.
67-69 ]\Iitchell Bldg.
Chicago. 111.,
169 Jackson Bvd.
St. Louis, Mo.,
319 North Fourth St.
Denver, Col., Room 2,
Jacobson Bldg.
San Francisco, Cal.,
339-341 San some St.
Portland, Ore.,
Failing Building.
8heyot0m0tite
COPYRIGHT, 1910, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol. XXVIII. HARTFORD, CONN., OCTOBER 25, 191^
No. 4.
The Stiffening- Effect of Girth Joints.
From time to time we have pointed out, in The Locomotive, that the girth
joints in a steam boiler have a stiffening effect upon the shell which is of
considerable importance on the score of safety. In the issue for October, 1909,
for example, we discussed the number of courses that have been recommended
and used in the manufacture of boiler shells, and we there said that " the
stiffening action of the girth joint is quite an important element in a boiler
shell, and its absence was doubtless one of the causes of failure of the single
bottom-sheet type."
The correctness of our contention is beautifully shown by the accompany-
ing photograph, which represents an ammonia tank that exploded recently in an
Illustrating the Stiffness of a Girth Joint.
ice-manufacturing plant at Coffeyville, Kans. The building was destroyed by
fire, and the ammonia tank became overheated in consequence, so that it was
unable to sustain the pressure to which it was subjected. The tank was
originally cylindrical, with the same diameter throughout, and, as will be seen,
the two end courses toward the right of the photograph were swelled out by
the pressure, so that one of them assumed an almost perfectly spherical form,
drawing down in thickness at the same time until a rent opened in the shell,
lengthwise.
The main thing to which we would draw attention is the fact that not-
withstanding the severe overheating to which the shell was exposed, the girth
93 THE LOCOMOTIVE. [October,
joint between the first and second courses retained its diameter, almost without
any change whatever, while the shell bulged to a very marked extent on each
side of it.
If the shell had not been provided with girth joints, it is highly probable
that it would have swelled out through a considerable part of its length, and
that, instead of merely opening locally, it would have exploded violently, with
much more serious results.
Steam Boiler Insurance.*
Origin of " Uxderwritixg."
It is recorded that no serious attempt was made to engage in the business of
insurance, in any form, until after the great fire of 1666, in London, England ;
and I cannot find definitely whether fire or marine hazards were the first to be
covered, although the evidence appears to favor the latter. One historian,
however, states that an ofiice was opened in 1681 " at the back side of the
Royal Exchange," to insure against loss by fire. About the same time, or at
any rate not later than 1687 or 1688, the Lloyd's method was conceived, grew
into favor, and met with success.
Many things have been charged against coffee, our common beverage. I
have heard persons say they had coffee hearts or coffee heads, and some,
affected in the limbs, have laid this trouble to coffee also. Now I find that at
least one form of insurance had its inception in a coffee house, where it was
probably inspired by that delicious stimulant, and I am not sure but that some
of the troubles of present day companies can be traced to too much coffee.
Edward Lloyd was one of a number to open a place, in the latter part of
the ' seventeenth century, for the purpose of serving what then was a new
beverage, called " kauphy." It was first located in Tower Street, London,
England, but in 1692, some two hundred years after the discovery of America,
it was removed to Lombard Street. Certain merchants and ship-owners were
wont to gather there to talk over their cargoes and profits, and other matters,
and to discuss the merits of different vessels, including their speed and safety.
The English are reputed to have been great betters, and in the early reign
of George the Third, about one generation after Edward Lloyd's time, an
extraordinary mania for betting had developed. Human nature still tends
somewhat in that direction, even (I might add) in insurance circles. In fact,
insurance is a legalized form of chance-taking.
It is my theory that the frequenters of Lloyd's first began to bet on the
vessels in which they were interested, and it seems but a step from betting to
the acceptance, as then practiced, of individual responsibility for others' loss.
The patrons of Lloyd's were wealth}^ and they agreed to assume limited
individual liability upon vessels and their cargoes. After setting down in a
document (or, as one historian has said, "on a blackboard") the sum they
were willing to guarantee, they would write their names under the amount;
hence the term "underwriting" sprang into being. I can fii ': rlier use
of this word. In Dickens' "All the Year Round" (May, iS;''. ; i article
entitled "Who's Llovd's?" where it is said that the insurei, ..rwrote"
♦An address before the Insurance Institute of Hartford, by Charles ■ :• n Secretary
of the Hartford Steam Boiler Inspection and Insurance Co.
I9IO.] THE LOCOMOTIVE. 99
their names to contracts of insurance, and were hence known as "underwriters."
Edwards, in "Words, Facts and Plirases" (London, 1901) also states that the
word originated at Lloyd's.
We arc not told what part LIomI himself originally took in underwriting
at his kauphy house, but either through his intcrc.-t in it, or through the asso-
ciations of the place, the method or i)ractice took his name, and became known
as Lloyd's. Later on he did take an active, personal part in gatUcring maritime
news, and in marine underwriting.
The same association of merchants and owners continued the underwriting
with varying degrees of success, but with the lapse of time certain loose and
unsatisfactory practices crept in, and finally, after 130 years, the institution was
reorganized to correct the said troubles. In 1871 Lloyd's was granted all the
rights and privileges of a corporation by the English Parliament. The same
230-year-old Lloyd's is still in business, making money, and continuing prac-
tically the same old form of contract. The early form of guaranteeing has been
broadened, and developments have taken place in systems, but the original
term "underwriting" has been retained, and is now applied to all forms of
insurance. Indeed, it is commonly used in connection with many forms of
contract, to designate the guarantors thereof.
Boiler Underwriting.
Boiler underwriting is the practice of insuring against losses arising from
boiler explosions. An owner or operator, having a steam boiler or boilers,
is approached, and when the terms of the contract have been agreed upon,
a document in the form of a policy is executed and signed by the authorized
officials. It then becomes the instrument to decide all questions which may arise
under the contract. The act performed by the insurer is termed "underwriting,"
and the company issuing the policy is the underwriter.
Boiler underwriting, like marine and fire underwriting, was first practiced in
England. An inspection company was organized at Huddersfield in the fifties
of the last century (I have not been able to obtain the exact date), and was
called " The Huddersfield Association for the Prevention of Steam Boiler
Explosions."
In 1859 The Steam Boiler Assurance Company was organized, at Man-
chester, England, to inspect and insure boilers; and in i860 it absorbed the
Huddersfield Association. This company was probably the first to issue a
guarantee, or policy of insurance, covering steam boilers, and the present Vul-
can Boiler & General Insurance Company, by reason of its being the ultimate
successor of the Steam Boiler Assurance Company, claims to be the oldest
company writing this form of insurance.
The Steam Boiler Assurance Company, as I infer from its records, started
as a mutual company, but in November, 1864, it became a stock company, and
a change of name made it The Boiler Insurance & Steam Power Company, Ltd.,
under which title it had a varied experience of ups and downs until a little
over thirteen years ago, in December, 1896, when it was again reorganized as
The Vulcan Boiler & General Insurance Company, Ltd.
Late in 1854 numerous meetings were held in the " Town Hall Buildings,"
at Manchester, England, for the purpose of organizing an association to lessen
the dangers in the use of steam, and to study its economy. At this meeting a
resolution was adopted, to the effect: "That an Association be formed under
iQO THE LOCOMOTIVE. [October,
the title of ' The Association for the Prevention of Steam Boiler Explosions,
and for Effecting Economy in the Raising and Use of Steam.' " The asso-
ciation does not appear to have been actually formed, however, until the public
meeting in January, 1855.
At first, this organization did not contemplate the insuring of boilers, but
between 1861 and 1864 its business of inspecting boilers and indicating engines
fell off to such an extent that it was decided, in December of the latter year,
to guarantee the safety of boilers. The loss of business to which I refer was
attributed to the inroads made by The Steam Boiler Assurance Company,
which insured as well as inspected boilers. It was first proposed that the
members voluntarily subscribe a sum of money as a guarantee, and that they
be reimbursed at the rate of 6s. 8d. per boiler per annum; but most of the
members had such confidence in the inspection service that they refused to
accept any bonus or profit. Thirteen members came forward, at first, and put
up ii.ooo each, and afterwards five others came in on a like basis, making the
total guarantee fund £18,000 (or about $90,000). The name of the company was
changed to " The Manchester Steam Users' Association for the Prevention of
Boiler Explosions and for the Attainment of Economy in the Application of
Steam." Strange as it may seem, the company's own history does not show
when this change was made. So far as the length of title goes, the last one
slightly outdistances its predecessor.
There was an antagonistic feeling abroad in the early sixties concerning the
combination of inspecting and insurance by one company, but, as a compromise,
the last-named company issued a guarantee in which it undertook to make
good the owners' loss, if a boiler under its inspection care should explode.
While in this sense a guarantee and a policy of insurance are synonymous, the
Manchester Association evidently preferred to keep to the form of a wager,
and to bet on its work, instead of issuing a contract of indemnity, as its com-
petitor did.
There are several other companies abroad, with from 20 to 30 years' expe-
rience, Canada having one, — The Boiler Inspection & Insurance Company of
Canada — which was organized on English lines 35 j-ears ago, and is to-day the
leading company of the Dominion.
The pioneer company of this continent was organized in 1866, in this city
of Hartford. It was then, as now, known as The Hartford Steam Boiler
Inspection and Insurance Company.
In the spring of 1876, the Knickerbocker Plate Glass and Accidental Insur-
ance Company was organized in New York. Its name was soon changed to
the Knickerbocker Casualty Insurance Company, and shortly afterward it was
again changed to the Fidelity & Casualty Company, which it still retains. As
the name indicates, this company transacts a general casualty business.
In 1883, the now defunct American Steam Boiler Insurance Company, de-
voted solely to boiler insurance, was formed in New York, and in more recent
times many companies have entered the field, to underwrite boiler insurance.
Since the days of the American Steam Boiler Insurance Company, there has
been strenuous competition in the business. There are today no less than 14
companies writing boiler insurance in the United States, but only two are con-
fining themselves exclusively to the underwriting of the hazards pertaining to
steam — one of these. The Hartford Steam Boiler Inspection and Insurance
Company, operates in all the states of the Union, while the other. The Mutual
I9IO.] THE Lui O MOTIVE. ^Ql
Boiler Insurance Company of Boston, confines its operations to the State of
Massachusetts. All the remaining cmnpanies are doing various lines of under-
writing, such as liability, plate glass, automobile, burglary, and so on, one of
them priding itself on the multiplicit\ of its lines, of which it has, not fifty-
seven varieties, but sixteen.
A number of multiple-line companies have retired from the boiler-insurance
field, finding, after an honest endeavor to maintain an adcqtfete inspection
service on a necessarily small preminm income, that it is impossible to do so
to the satisfaction of the assured, witliout severe loss to the stockholders.
While there are still 14 companies trying to build up boiler departments, it
is necessarily slow work, not because their efforts are not well directed, but
because the field is not developing so as to keep pace with industrial advances.
At first thought you will charge me with being a pessimist, but when I tell
you the facts about the narrowing field, you will readily understand what I
mean, and I think you must also admit the truth of my contention.
Up to a few years ago the boiler-making industries were keeping pace with
other advances, but in more recent times there has been a tendency toward the
use of larger units of power, and this means a reduction in the number of
boilers used for the development of a given power. The smaller steam powers
are also giving way to internal-combustion engines that do not require the
generation of steam. Indeed, there are some large and notable power plants
abroad, as well as in our own country, where no boilers are employed, at all,
except possibly in a small way as auxiliaries, for furnishing steam for minor
purposes.
It is the intention of one of the largest and latest equipped boiler shops of
this country to go out of the boiler business entirely, and engage in the man-
ufacture of internal combustion engines. This shop has had a capacity for pro-
ducing from 2,500 to 3,000 boilers per annum, and has actually turned out
that number when business was fairly good. Every day some owner gives up
boiler insurance because he has substituted eitlier gas, gasoline, or kerosene
engines, for steam power. We have also to reckon with the concentration of
power, as it is observed in public utility corporations, supplying electric power
to the smaller consumers, and displacing a corresponding number of the minor
steam power plants.
Successful methods of transmitting electric power over long distances have
permitted the utilization of great and heretofore undeveloped water powers, and
made it possible to bring the electric current generated therefrom within the zone
of power users, and this has still further checked the multiplication of steam-
power plants. The number of boilers so being discontinued is startling, yet
every year some new company is formed to insure boilers (with other lines
of casualty insurance), or some casualty company adds boiler insurance to the
lines it is already carrying.
Boiler owners have been fairly well educated to perceive the need of
inspection service, and of protection in case of loss, although there are occasional
exceptions where they are still unfamiliar with the subject, or indifferent to it.
The education has been brought about by liberal advertising upon the part of
the companies engaged in the business, and by severe penalties exacted from
uninsured boiler owners in the courts, in suits for recovery for personal injuries.
Competition is so keen that little or no business comes in, as one would say
commercially, '" over the counter." It is mostly secured by personal solicitation.
^02 THE LOCOMOTIVE. [October,
Boiler insurance differs from some other forms of insurance in the fact that
the contracts or poHcies offered by the various companies are widely different,
there being no two absolutely alike. Occasionally a company will undertake to
furnish a duplicate form, but will balk at some one or two clauses, so that
there is never any real identity in the contracts.
I intended to point out the differences in the policy forms that are in actual
use, but as I found that it would take an entire evening to do so, I shall have
to confine myself to a brief review of the most important points.
Taking a composite view of those that exist, we have a policy covering, in
blanket form, the property of the assured, as well as the property of others,
and also any personal injuries for which the assured may be liable, — provided
such injuries and losses are caused directly by the explosion of the insured
boiler.
All contracts agree, within certain limits, to absolutely indemnify the assured
for his own property, wherever it may be located, and whether it consists of
boilers, buildings, machinery, or stock ; and while some contracts permit the
owner to exercise an option as to whether his own property loss shall be paid
first, or before the policy contributes to other claims, others do not do so. In
my own experience, extending over 25 years, I have never known an owner to
ask the suspension of payment for his own property loss, in order to first
determine his legal liability for his neighbors' property, or to ascertain the
outcome of the adjudication of personal injury claims, both of which settlements
might conceivably be drawn out for years. An insuring company may some-
times be asked, however, to first settle personal injurj^ claims of a minor
character, when it is evident that there would be a remaining sum large enough
to cover the property loss. Self-preservation is the first law of nature, so
naturally the owner would always prefer to have his own direct property loss
paid first.
It is my opinion that under the optional clause, a coinsuring liability company
could force the boiler policy to participate in the personal injury claims before
the property claims could be paid out of it; hence, under certain conditions,
the owner might suffer a loss that, under a contract covering property first, he
might be saved. I base my opinion upon this reasoning : Assuming, of course,
that liability insurance is also carried, if the owner should hold an optional
boiler contract at the time of an explosion, and if he had not indicated prior
thereto which character of loss should first be paid, the personal injury indemnity
would be in full force at the moment of the explosion, and it would therefore be
subject to pro rate Avith other insurance of like nature, and it would be beyond
the power of the holder to discriminate against another insuring company.
As all liability companies make conditions in their policy contracts providing
that they shall participate in personal injury claims only in the proportion that
their limits bear to the whole amount applicable at the time of the accident,
the liability company can force either the boiler policy or the assured to con-
tribute, inasmuch as at the moment of the explosion there zvas contributing
insurance.
The optional contract seems analogous to the following: If the assured
carries a like or similar insurance in another company, and one company fails
after the accident, the solvent company cannot be held for more than its propor-
tion of insurance carried by the assured at the time of the accident, for at that
moment the insurance of the defunct company was in force. A policy which
1910.] THE L(jCO MOTIVE. lOS
makes the payment of death and injury claims secondary, and effective only
after the payment of property damaj^e, cannot be made to contribute until the
property claim is settled, as it is not contributing at the moment of the explosion.
Boiler policies do not cover fire, whether it is caused by an explosion or not.
The maximum pressure allowed on the insured boilers is sometimes fixed
in the policy. This is a better plan than the one followed by some companies
of having it fixed by the reports or certificates of the inspectors, because under
the latter system changes with intent or by error can easily be made by the
insuring company, and overlooked by the policy-holder; — and then, in case
a claim arises under the policy, there is a loophole provided, which may enable
the insuring company to escape payment, if it should Ije disposed to make the
attempt.
An increase of pressure beyond that allowed l)y the policy or certificate,
comes within the general clause of " Changes material to the risk," and thus
makes the contract void. The same clause is necessary in all contracts, to avoid
liability for damages caused by a weakening of the structure, and within the
control of the assured ; for otherwise the hazard might be increased without
the knowledge of the insuring company.
The definition of an explosion, under the composite view, is " a violent
separation of the metal, or of the component parts of the boiler," and the con-
tract is usually extended to cover all pipes — water or steam — up to, and
including, the first shut-off valve in each pipe. A necessary provision is, that
the explosion shall be caused by the pressure of steam. You may ask. What
else would burst, explode, or rupture a boiler? To which I answer. Dynamite,
gas, ice, or a number of other agencies that it would be easy to enumerate. I
have personally observed results from the three causes mentioned, and I have
known of a case in which a boiler was destroyed by a landslide.
No company agrees, in its policy contract, to make inspections, although it
provides that its inspectors shall have all reasonable opportunity to inspect the
insured boilers and the appliances on which their safety depends. Very properly,
all companies reserve the right to suspend the insurance at once, in the event" of
urgent need; — for example, in case a dangerous defect were found in a boiler,
and the local persons in charge of the boiler should insist upon its continued vise.
There is but little difference among policies in the matter of the terms of can-
cellation. The inspection service being quite expensive, it is necessary to provide
that in the event of cancellation by the assured, the cost of the inspections ren-
dered shall be included in the charge to the assured.
It is imperative that immediate notice of accident shall be rendered to the
insuring company, so it may have an opportunity to investigate the cause, as
well as to determine the extent of the damage.
Sufficient consideration is not always given to fixing the amount of insurance
needed to properly protect the assured. It has been common practice to deter-
mine the amount of the policy by allowing $5,000 per boiler, but such a custom
is illogical, and inconsistent with the best interests of either of the parties con-
cerned. There are many one-boiler or two-boiler plants, carrying, on that basis,
$5,000 or $10,000 of insurance, respectively, while, by reason of their locations,
in proximity to expensive buildings or to a large number of persons, they
should be carrying $50,000 to $75,000. A boiler is equally capable of exploding
and causing death and destruction, whether it be isolated or set in company with
a number of others.
•104 THE LOCOMOTIVE. [October,
In these days of aggregations and combinations, many companies owning
boilers have consolidated, so that a demand has arisen for a form of policy
covering a number of individual plants under one contract, and commonly known
as a " schedule form." Such a contract is sometimes demanded, also, by owners
having a number of boilers in one plant, and desiring a coverage beyond the
usual limit for one explosion. In these cases a policy is issued having a limit
fixed for any one accident, and a larger or principal sum, which would cover two
or more accidents of the same limit. Such a policy has the advantage of afiford-
ing continued protection to the remaining boilers in a battery, if their use were
continued immediately after the destruction of one of them.
Occasionally an owner desires to cover property loss only, with no provision
for personal injuries and death claims. This appears to me to be the best way,
for I believe boiler policies should cover property only, leaving claims for per-
sonal injuries and deaths to the liability policies. But as such protection against
personal injury claims was demanded and provided, before any employers'
liability or public liability insurance was written in this country, it has become
a fixed feature in connection with boiler insurance.
That part of the hazard which relates to compensation for the destruction
of property belonging to persons other than the owner of the boiler, stands upon
exactly the same basis as death claims and claims for personal injury; that is,
the insurance is really and legally applicable only to the liability of the policy-
holder. In general practice this part of the loss is usually settled by the insuring
company, and upon the same basis as that adopted in settling for the property of
the assured, — • namely, the actual cash value of the property at the time of the
explosion.
Death and personal injury indemnity, under a boiler policy, is really a pro-
tective feature that can be classed as liability insurance, pure and simple.
»
Inspection Service.
A full evening would be required, to treat this part of the subject properly,
and hence I shall try to interest 3-ou in a few things only.
The success of a boiler insurance company depends very largely upon the
nature of its inspection service. The organization and maintenance of an
inspection department seems a simple thing, even to shrewd business men and
engineers; but high efficiency in this work implies familiarity, on the part of
the employees, with an enormous mass of facts respecting boiler design, con-
struction, operation, defects, and so on, and it takes many years to fully train
an inspector; and his superior must have had much more experience, in order
to lay out the work and guide the men, and then to pass upon doubtful points.
Boiler inspectors are selected from a class of men who have had experience in
as many of the following branches as possible : Boiler designing, construction
and operation, and the manufacture of the different elements that go to make
up a boiler and engine plant.
The company with which I have had the pleasure to be connected, endeavors
to inspect all boilers offered for insurance before their acceptance, and thereafter
it makes periodical inspections, characterized as internal and external, and often
applies a hydrostatic test.
Internal inspections are made when the boilers are prepared by having their
fires drawn, and being slowly cooled. All parts must be open, and must be clean
and accessible to the inspector, who examines every visible part, sounds with
I910.J THE LOCOMOTIVE. 105
a hammer any part liable to be afYecUd, and takes the dimensions of all parts of
the boiler subject to strain, lie tests the steam gages, examines the gages for
determining water-levels, inspects the safety-valves, and closely scrutinizes all
the other apparatus of the boiler plant upon which safety depends.
The external inspection is made when the plant is working under the regular
running conditions, and, contrary to the opinion of many persons, it is really a
highly important detail. Some of the appliances can best be tested when the
boilers are in operation, this being true, in particular, of the water and steam-
gages and the safety-valves. The inspector is also able, at this time, to observe
the general attention given to the oj)eration, to detect leaks in the boiler con-
nections, to observe the efficiency of the feeding methods, and to form some
opinion of the duty required of the boilers and of their attendants.
The hydrostatic pressure is applied only under certain conditions or in con-
formity with special requirements. In the City of Philadelphia a water-pressure
must be applied annually, and before the certificates are issued.
Each day brings some new lesson with regard to defective boilers, and it
is here that long experience better qualifies a man or a company to decide the
future of a boiler. In our own practice the inspectors figure up the pressure
allowable upon the boilers under examination, according to the requirements of
the company, and of any state or municipal laws that may apply to them, —
making due allowance for defects and deterioration. The result is passed on to
the chief inspector of the department, who, in turn, checks up the data and the
figures, and forwards them to the home of^ce, where a corps of experts review
the work of both the inspector and the chief inspector.
New conditions, new types of boilers, and rare defects are reported daily,
and taken up with the experts at the home office, who keep in close touch with
all the chief and field inspectors, and give the benefits of a wide range of
experience to the assured.
The average man does not always understand how much trouble and expense
an inspector may cause, by an immature judgment. If he fails to grasp the
significance of certain defects, and permits the use of the boiler without repairs,
an explosion or rupture may follow, and frequently docs follow, causing damage
to property, and very likely loss of life and personal injurj^ On the other hand,
if his judgment is equally imperfect in the opposite direction, he may cause great
expense by ordering unnecessary repairs, or he may even require the installation
of a new boiler, when the old one is really quite safe and fit for several more
years of service.
Some time ago, in this state, and not far from Hartford, an inspector of a
liability company reduced the pressure on a boiler so greatly that it could not
perform its accustomed work, and, if the inspector had been the court of last
resort, the boiler would have had to be removed. In the particular case I have
in mind, the owner did not accept the judgment of the inspector, but cancelled
his insurance and placed the boiler with arother company that had insured it
previously, and whose men were familiar with the risk. The pressure was
thereupon restored, and' the installation of a new boiler, with its attendant
expense, was postponed, — for how long I cannot yet tell, but more than four
years have elapsed since the incident, and the boiler is still doing effective duty.
It would be impossible for me this evening to tell you how to discover defects,
or where to look for them in a boiler. Corrosion, structural weakness, bad
-[06 THE LOCOMOTIVE. [October,
workmanship, the formation of scale, and many other things, go to make boilers
unsafe, and different types are differently affected.
I will take this opportunity to say that firemen and engineers are too often
blamed for causing explosions, especially if either has lost his life and cannot
be present to defend his acts. It is so easy for those who are inexperienced,
or who do not know the actual conditions, to attribute an explosion to low
water, or, the attendants being killed, to say that they alone could tell the cause.
Whenever the facts justify an exoneration of the engineer or fireman, I take
great pleasure in freeing him from the criticism and stigma, for those attend-
ants, as a class, have been unjustly condemned, on many occasions.
Adjusting.
Even though a boiler insurance company has enjoyed the fullest confidence
of its assured for many years, and has been trusted in all its dealings, these
facts are often forgotten after an explosion, and the company is put to a severe
test in facing the problem of adjusting a loss. Save for the facilities it has
for rendering valuable mechanical service, one company is as good as another
until that test of tests comes, — the adjusting and settling of the losses.
An explosion occurs, a telegram is received, and immediately two persons
who have never known each other personally are brought together to settle a
purely business transaction, involving many thousands of dollars. Confidence
on the part of both is most needed at this time, and it is a hard position for
either the claimant or the adjuster. I think there is no other line of business,
outside of insurance, in which two strangers are suddenly brought face to face,
to transact a business deal involving so large an expenditure.
It is highly important for the adjuster to show a friendly disposition from
the very outset. He should so conduct himself as to inspire confidence, not
only in the company he represents, but also in himself ; for unless he commands
confidence personally, he cannot obtain it for his company.
Time and again have I appeared on the scene of an accident for the purpose
of investigating the cause of a boiler explosion and settling the claims arising
therefrom, and found the owners anxiously waiting to see with what kind of a
man they were to reckon. The adjuster is always looked upon with suspicion,
and the belief is held that he is the sharpest man that could be selected to drive
a bargain with a claimant. At such a time he should be most discreet, even in
his manner of expressing sympathy, — a single injudicious remark, or a single
misunderstood action being sufficient to broaden the gulf that appears to stand
between the assured and the insuring company. Even commonplace conversation
with employees, or with people of the town, is sometimes looked upon with
suspicion, as though one were working up a case against the assured, instead
of being friendly and acting in his interests. Every movement of the adjuster
is watched, and note is made of where he goes, what he does, whom he talks
with, and what he says.
In my experience I have found most men honest, and I have had but little
difficulty in arranging satisfactory terms of agreement ; but occasionally I have
found a person who has deliberately set out to defraud the company. When
dishonesty or fraud is thus resorted to by the assured, it forces the adjuster
to assume the defensive, much to his dislike. It then becomes legitimate, in
fact, for him to stifle his natural tendency towards liberality, and to adhere t'
the strict letter of the contract, and compel the assured to do the same.
19IO.] THE LOCOMOTIVE. \QJ
I believe most insurance companies have a desire to be fair with their
patrons, and that, if treated right, thiy will leave the claimant in the same mood
in which I found a jeweler in a Southern city a few years ago. Upon dis-
covering that I had been adjusting a loss, he told me that some months before
he had suffered from fire and water — mostly the latter. He said he thought
insurance companies were honest and liberal, as he spoke from experience.
After his loss had been scheduled and paid, and the repairs to Bliildings, show-
cases, etc., were all completed, he found that he was two thousand dollars ahead.
"Don't you think that was pretty good?" he asked. I agreed with him, espe-
cially after running my eye over his place of business.
It has been my practice in adjusting losses to fmd out what had existed before
the explosion, and to get the assured to agree upon two or more reputable
contractors for each character of construction involved, and have these men
estimate the loss. With their figures as a basis, and a reasonable allowance for
depreciation, it is usually not a hard matter to arrive at the true cash value of
the property destroyed. Losses on boilers and machinery may be determined
largely by the same process. Owing to fluctuations in the price of materials
and labor, the cost of restoring property may be either greater or less, at the
time of an explosion, than tlie original first cost.
The value of stock in the raw state, or in process of manufacture, can usually
be determined from the assured's records, which are commonly preserved. The
market price is always available, and in case of need, advice as to the cost of
carrying the materials through the various stages of production can be had from
neighboring factories, although one is sometimes compelled to send outside the
zone of influence of the local company for such assistance.
Consequent losses, or losses incurred subsequently to an explosion, are not
covered, except under special contracts. Hence they are absolutely ruled out of
consideration when a boiler policy alone covers.
A knowledge of buildings, and of mechanics as applied to boiler construction
and operation, is positively essentia! to the satisfactory adjustment of losses
arising from boiler explosions. It is also important to have some knowledge
of machinery, general and. special, because many questions arise concerning all
those things — sometimes when you are many miles away from anyone with
whom you might consult. In Florida I once encountered a most singular sit-
uation in relation to the immediate use of a boiler thrown out of its setting by
the force of the explosion of another one. It was at an ice manufacturing
plant, far from a boiler shop, and to get the boiler back into immediate service
we had to devise a method of making repairs that had never before been used,
so far as I am aware. We met the emergency, however, and effected the repairs,
and for all that I know to the contrary, the boiler is still in use.
After the adjuster has gained the confidence of the assured, he can, if so
trained, render valuable advice concerning temporary expedients, as well as the
permanent restoration of the power plant. Each case, since it necessarily
involves persons and questions peculiar to itself, must be carefully studied by
the adjuster, who should be a student of human nature. To be successful, he
must be open and frank, and, above all, honest; taking no advantage of the
assured even in little things. But his duties nevertheless require him to be firm,
and this attitude he can maintain with dignity and courtesy, so as to command
the hearty respect of the assured.
108 THE LOCOMOTIVE [OcrcBER,
A. D. RiSTEEN, Ph.D., Editor.
HARTFORD, OCTOBER 25, 1910.
The Locomotive can be obtained free by calling at any of the company's agencies.
Subscription price ^o cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier oftes two dollars.
Obituary.
Charles Mason Beach.
It is with profound regret that we record the death of Mr. Charles Mason
Beach, who passed away on June 27, 1910, at his home at Vine Hill, West
Hartford, Connecticut. He was born at Hartford on February 18, 1826,
the son of George and Harriet Bradley Beach, and was one of seventeen chil-
dren, of whom but one, Isaac T. Beach of Atlantic City, New Jersey, is now
living. He began his business career as a clerk in the store of Howe, Mather
& Company, on Asylum Street, Hartford, and in 1848, in company with two
of his elder brothers, he organized the firm of Beach & Company, to deal in
dye-stuffs and chemicals. This is still in active existence, and Mr. Beach
retained his connection with it up to the time of his death, although for the
last two years or so he had taken no active part in its management.
Mr. Beach was widely known, also, on account of his agricultural interests,
and at Vine Hill he maintained a farm which was managed in accordance with
strictly scientific methods, .and was regarded as a model, particularly in respect
to the raising and handling of sheep and dairy cattle. He was one of the
founders of the American Jersey Cattle Club, and of the American Guernsey
Cattle Club, and he was a director of the Phoenix Insurance Company, the
Hartford Steam Boiler Inspection and Insurance Company, the Phoenix National
Bank, the Connecticut Mutual Life Insurance Company, the Hartford Carpet
Corporation, and the Holyoke Water Power Company. For many years, too,
he was a director of the Illinois Central Railroad Company, resigning only a
short time ago, on account of his age.
At a meeting held on September 26, the Directors of the Hartford Steam
Boiler Inspection and Insurance Company adopted the following minute :
" In the death of Mr. Charles INIason Beach, this Board loses a valuable
counsellor, and its members lose a friend who was universally respected and
esteemed. He was elected to the directorate on Octol)er 6, 1866, when the com-
pany was first organized, and he had served upon it, continuously and faithfully,
to the end. In his departure we have lost the sole remaining member of the
first, historic board, that laid the foundations of our success.
" Mr. Beach was the first vice-president of the company, holding that
I9IO.] THE LOCOMOTIVE. 109
position from the outset up to 1873, when the pressure of his own affairs forced
him to relinquish it. In Januarj-, 1904, he was again elected to the same office,
accepting the second tenure temporarily, pending the appointment of a perma-
nent incumbent.
" Mr. Beach was markedly optimistic, with a philosophy that was cheerful
and full of hope, and his confident and reassuring counsel was largely instru-
mental in preventing the dissolution of this company, shortly after its first
organization. His years were spent in Hartford and its suburbs, and he had
been closely identified with many phases of the city's business life. With
increasing age he had retired from many of the activities of earlier days, but
he retained a prominent connection with numerous institutions of a varied
character, in an advisory capacity, his counsel being widely sought and highly
prized.
" He was a kind-hearted, generous and considerate man, showing a courte-
ous regard for others in all relations, whether business or social. He was a
man of the finest instincts, with a keen sense of personal honor and integrity.
He passed away full of years, venerated by all, and commanding the deepest
respect and the tenderest regard of hosts of friends and associates."
In the last issue of The Locomotive we printed a short article under the
heading " Buggy and Shovel Inspections." Some of our readers have taken it
for granted that the story relates to Connecticut, but this assumption is entirely
incorrect. The incidents really occurred, precisely as we related them, but not
in Connecticut, nor anywhere near Connecticut.
We beg to announce that Mr. A. S. Wickham, our former superintendent
of agencies, has associated himself with Messrs. Corbin & Goodrich in the
management of our Philadelphia department, under the firm name of Messrs.
Corbin, Goodrich & Wickham, General Agents.
Messrs. Corbin & Goodrich opened an office in Philadelphia in August,
1867, and through their efforts the Philadelphia department has been built
up and established, as since that date they have been the company's sole repre-
sentatives. Under their long and able management, the department has grown
until it now ranks as one of the largest and most important of the company,
doing annually a volume of business approximating the total volume done by
the entire company in any one of its first fifteen years, and today, with but
two exceptions, the premium receipts of their department exceed the total
premiums paid for steam boiler insurance to any one of the fifteen other com-
panies now writing this line of insurance.
Mr. Wickham first entered the employ of the Hartford Steam Boiler In-
spection and Insurance Company in September, 1899, as senior special agent
in the New York department, which position he held until March, 1908, when
he was invited to come to the home office and assume the responsibilities of
superintendent of agencies. He has filled these various positions with credit to
himself, and acceptably to the company, and from his varied and extended
experience and natural adaptability we consider that he is peculiarly qualified
to render Messrs. Corbin & Goodrich the assistance they now need in the
executive management of a department so large and important.
^^0 THE LOCOMOTIVE. [October,
Wooden Boilers.
The following extract, from a recent issue of the New Haven Evening
Register, may be of interest to those who were unaware that wood was some-
times used as structural material for the manufacture of boilers, in the early
days of steam engineering.
" The newspapers of New London, Conn., have long occupied a prominent
place in the opinion of those who seek accurate information respecting marine
affairs. This was so, even back in 1817, when the New London Gazette was being
pulled out of the press; for that paper 'explained' the real reason for the
accident that ' befell the Norwich steamboat on July 2, 1817,' and the points
brought out were so important that the Connecticut Herald of Tuesday, July 15,
1817, reprinted the Gacette's story of the accident, assigning, as its cause, the
fact that a wooden boiler was used. Think of a wooden boiler, and figure out
where the ocean-skimmers would wind up. if such boilers were used nowadays !
•'" The Gazette disliked the idea of misleading the public, as do all good
newspapers, and herewith is reproduced the true story of the accident to the
Norwich boat, which, as shown, was due entirely to the desire of someone to
save money :
" ' The account given of the accident which befell the Norwic.i steamboat
on the 2nd instant, and running through the public papers, is calculated to mis-
Jcad those who are unacquainted with steamboats. The facts are as follo'ws.
" ' The boat in question is a small vessel, lately built, and owned by a
few individuals in Norwich, to ply between Norwich and New London. The
proprietors, wishing to save the expense of Fulton and Livingston's patent
right and an expensive engine, have put into her a simple engine upon a new
■construction, and entirely experimental, with high-pressure cylinders and (ex-
traordinary as it may seem) wooden boilers, without condensers, safety-valves,
or balance wheels. As was predicted, her wooden boilers burst, and three
persons were hurt, though not dangerously.
" ' It is a fact worthy of notice that the steamboats upon the North river
and Long Island sound, constructed upon the Fulton and Livingston plan, have
been running ten years without a single person ever being injured; and it is
impossible that any serious injury should happen to them, since their safety-
valves are calculated to relieve an excess of steam spontaneously.*
" ' Editors who think the public ought to be correctly informed upon this
subject are requested to publish the above.'
"Great boiler this, — ^ made of wood without balance wheels, condensers, or
safety-valve.
"The Connecticut Herald, from which the foregoing presumably truthful
account of this accident is taken, is a well-preserved copy, owned by John Lucy,
former station master at the Union station. New Haven, Conn. The Herald
was published by Steele & Gray, printers, on State street. New Haven."
We are not quite sure whether the next-to-last paragraph of the foregoing
was evolved by the present management of the Register, or by his respected
fellow-townsman, the former editor of the Herald, long since gone to his reward.
If we did know with certainty, we should try, by United States post or through
some efficient spiritualistic medium, to let the responsible individual know that
♦The serene confidence in the safetv-valve, here shown, has hardly been justified by sub-
sequent experience ! — £i/?V(?r The Locomotive.
igio.]
THE LOCOMOTIVE.
Ill
balance wheels and condensers arc not regarded as in any way essential to the
safety of steam boilers, whether the said boilers be made of sleel, or wood, or
putty.
Wooden boilers were used to a limited extent when the steam engine was in
its infancy, and when the pressures that were employed were to be measured,
as we might say, in ounces per sciuare inch, instead of poinds. (The term
" high pressure," as employed in the foregoing extract, is not to be interpreted
in the modern sense, of course, but merely as meaning a pressure higher than
was commonly employed in other boilers at the same period.) Tlie Scientific
American Supplement of November 4, 1876, gives some highly interesting data
respecting a wooden boiler that was in regular use for nearly four years, in
^yma^^ ^y
Wooden Boiler ix the Center Square W'ater Works, Philadelphia.
the pumping station of the Center Square Water Works, at Philadelphia, Pa
This boiler began its service on January 21, 1801, and its use was continued
up to December i, 1804.
The Center Square boiler had the form of a rectangular chest, and was
made of white pine planks, five inches thick. It was nine feet square inside,
at the ends, and fourteen feet long in the clear. It was braced upon the
sides, top, and bottom with oak scantling, ten inches square, the whole being
securely bolted together by inch-and-a-quarter iron rods, passing through the
planks. Inside of this chest was placed a fire-box 12 feet 6 inches long, 6 feet
wide, and i foot 10 inches deep, with vertical flues, six of 15 inches diameter
and two of 12 inches diameter. Through these flues the water circulated, the
fire actnig around them and passings up into an oval flue situated just above
the fire-box.
^12 THE LOCOMOTIVE. [October,
The illustration shows the boiler with one side removed. It was fired at
the left-hand end, the fire-doors not being shown. The black, elliptical patches
represent the flues through which the water circulated. The gases of com-
bustion passed horizontally to the right, through the shaded fire-box and com-
bustion chamber, and then up into the smoke-flue at A, passing toward the front
end of the boiler along A B, and then back, and finally out to the chimney,
along C D.
The fire-box and the water-flues appear to have been made, at first, entirely
of cast-iron. A wrought-iron fire-box was next tried, the water-flues still being
of cast-iron. This arrangement was found to be unsatisfactory on account
of leakage, which was attributed to the unequal expansion and contraction of
the two metals, and eventually the water-flues were also made of wrought-iron.
So far as we can judge from the data at hand, the smoke-flue, A B C D,
was made of wrought-iron from the first. Thus under date of July 4, 1800,
Thomas Cope says of a similar plant, having a similar wooden boiler and located
on the Schuylkill river at the foot of Chestnut street, " The wrought-iron for
the flue of the boiler over the fire will be imported from England, and is in
sheets 38 inches by 32 inches. That yet made in this country is clumsy stuff
of diff^erent sizes, the largest being 36 inches by 18 inches, with rough edges,
which have to be cut smooth by the purchaser."
The low heat-conducting power of wood was supposed to be of great ad-
vantage on the score of economy, and the water-flues running vertically through
the fire-box were also supposed to be highly important for like reasons.
As might be expected, great difficulty was experienced in keeping these
wooden boilers tight, and the one at the Center Square works was replaced,
on December i, 1804, by a boiler having a cast-iron shell.
Boiler Explosions.
July, 1910.
(276.) — A sectional boiler exploded, July 2, in the Hahnemann Hospital,
Philadelphia, Pa., where it was being installed. One man was killed.
(277.) — On July 2 a boiler exploded at Endicotte, near Littleton, W. Va.
One man was killed and one fatally injured. The boiler house was destroyed.
(278.) — On July 3 a tube ruptured in a water-tube boiler at the Hammond
plant of the National Packing Co.. Union Stock Yards, Chicago, 111.
(279.) — The boiler of freight locomotive No. 949, of the Santa Fe railroad,
exploded, July 3, at Yucca, near Needles, Calif. One man was killed, and one
was fatally injured.
(280.) — A tube ruptured. July 5, in a water-tube boiler in the American
Steel & Wire Co.'s plant, De Kalb, 111. One man was injured.
(281.)— The boiler of Jenkins Bros.' laundry exploded, July 5, at Laconia,
N. H. One man was killed and seven were injured, and the building was
badly wrecked.
(282.)— A boiler ruptured, July 5, at the No. i plant of the Washington
Coal & Coke Co., Star Junction. Pa.
(283.)— On July 7 a boiler ruptured at the plant of the Appleton Brewing
& Malting Co., Appleton. Wis.
I9IO.] THE LOCOMOTIVE. 1^3
(284.) — A boiler exploded, July 8, in John L. McQueen & Co.'s mill,
eight miles from Butler, Johnson county, Tenn. One man was instantly killed.
(285.) — A tube ruptured, July X, in a water-tube boiler in the Johnstown
Passenger Railway Co.'s power plant. Johnstown, Pa. One man was injured.
(286.) — On July 9 a tube ruptured in a water-tube boiler at the plant of
Spang, Chalfant & Co., Etna, Pa. One man was injured.
(287.) — A boiler used by the Good Roads Commission for operating a
rock crusher exploded, July 10, four miles southeast of Los Angeles, Calif.
One man was instantly killed.
(288.) — A boiler ruptured, July 12, in F. L. Jones' laundry, Fort Wayne,
Ind.
(289.) — On July 12 a tlue ruptured in a boiler in the pumping station at
California, Ohio, near Cincinnati. One man was fatally scalded.
(290.) — A boiler exploded, July 13, at Ncave's coal mine, Sheffield, 111.
(291.) — On July 13 a tube ruptured in a water-tube boiler in the Detroit
Salt Co.'s plant, Detroit, Mich. (Sec, also, No. 299, below.)
(292.) — On July 15 a boiler exploded in the plant of the Peoria Auto
Tire Co., Peoria, 111. One person was severely injured.
(293.) — A boiler exploded, July 15, in James Webb's sawmill, eight miles
west of Cove, Ark. Three men were killed and seven injured, and the mill
was demolished.
(294.) — On July 18 a boiler exploded in Gay's sawmill, near Smithfield,
Va. One man was killed and two were seriously injured. The mill was
demolished.
(-95-) — A boiler ruptured. July 19, at the No. 7 mine of the Boone Coal
& Mining Co., Fraser, Iowa.
(296.) — The boiler of a threshing outfit exploded, July 20, on the Hunting-
ton ranch, two miles south of Redondo Beach, near Los Angeles, Calif. Two
men were injured.
(297.) — A boiler exploded, July 21, in the United Portland Cement Co.'s
plant, at Lehunt, five miles from Independence, Kans. The engineer was
fatally scalded.
(298.) — On July 2T, a boiler exploded in Hill Bros.' sawmill, near Atlee,
Ark. One man was fatally injured.
(299.) — A tube ruptured, July 24, in a water-tube boiler at the Detroit
Salt Co.'s plant, Detroit, Mich. (Compare No. 291, above.)
(300.) — A boiler exploded, July 24, in the B. & O. S. W. plant, Cincinnati,
Ohio. One person was killed, and one seriously injured.
(301.) — -On July 25 a boiler exploded on a dredge boat in the Nixon
special drainage district, near Weldon, 111.
(302.)^ A tube ruptured. July 25, in a water-tube boiler in the Indiana
Provision Co.'s ice and cold storage plant, Indiana, Pa. (Compare No. 309,
below.)
(303.) — A boiler exploded. July 26, in the Coquille Mill & Mercantile Co.'s
sawmill. Coquille City. Ore. One man was killed, and his wife was seriously
injured. The property loss was estimated at $10,000.
(304.) — A boiler belonging to the New York Coal Co. exploded, July 27,
at Hamley Run, Ohio. One person was severely injured.
(305.)— The boiler of a threshing outfit exploded, July 27, on A. L.
■114 THE LOCOMOTIVE. [October,
Scott's farm, four miles north of Lincoln, Neb. One man was killed, and three
were injured.
(306.) — A slight explosion occurred, July 27, on the tugboat Peerless, at
Spedden's wharf, Baltimore, Md. One man was killed, and two others were
seriously injured.
(307-) — 'The boiler of a threshing outfit exploded, July 28, on a farm oc-
cupied by Daniel Dearwachter, at ]\IcGillstown, Lebanon county, Pa. Two
persons were injured.
(308.) — On July 29 the boiler of Santa Fe freight locomotive No. 975
exploded at McConnico, near Kingman, Ariz. One man was killed, and one
fatall}^ injured.
(309) — A tube ruptured, July 30, in a water-tube boiler at the plant of
the Lidiana Provision Co., Indiana, Pa. (Compare No. 302, above.)
(310.) — A boiler ruptured, Jul}' 30, at the department store of Hillman's,
Inc., on State street, Chicago, 111.
(311.) — On July 30 a tube ruptured in a water-tube boiler at the Dayton
Arcade Co.'s. office and market building, Dayton, Ohio.
August, 1910.
(312.) — A boiler exploded, August i, in J. O. McMillan's sawmill, at
New Prospect, near Spartanburg, S. C. Some four persons were injured.
(313-) — The boiler of a traction engine, used at the time for sawing wood,
exploded, August 2, on Union avenue, just outside of Saginaw, Mich. One man
was seriously injured.
(314.) — 'The boiler of a threshing outfit exploded, August 3, on J. A.
Doner's farm, seven miles east of Celina, Ohio. Two men were killed.
(315.) — On August 3 a boiler exploded in C. W. Shimp's sawmill, two
miles west of Germantown, Ohio. Tw^o men were seriously injured, and the
mill was wrecked.
(316.) — 'A boiler exploded, August 4, in the oil fields at Nowata, Okla.
One man w-as seriously injured.
(317.) — On August 4 a boiler tube burst on the fishing-excursion steamer
Satellite, off Spectacle Island, near Boston, Mass. Tw-o men were killed and
one was fatally injured.
(318.) — The boiler of a Boston & Maine locomotive exploded, August S,
at Oak Island, near Boston, Mass. The rupture occurred in the firebox. The
engineer and fireman were injured.
(319-) — O" August 6 a fertilizer drier ruptured in the packing house of
Schwartzschild & Sulzberger, Kansas City, Kans.
(320.) — -A cast-iron header ruptured, August 7, in a water-tube boiler in
the plant of the North American Cold Storage Co.. Chicago, 111.
(321.) — ^A boiler exploded, August 8, in C. A. Durbin's shingle mill,
Keenan, Tex. Five men were killed and one was fatally injured.
(322.) — On August 8 a boiler ruptured at the brick works of the Harbison-
Walker Refractories Co., Layton, Pa.
(323.) — A hot-water boiler exploded, August 8, in the rear of Simon
Newman's bakery, at the corner of Clinton and Broome streets. New York City.
Two men were badly scalded, and the basement of the building was considerably
damaged.
iQio.] THE LOCOMOTIVE. 115
(324.) — On August 10 an upriylu boiler used for hoisting exploded on tlie
dock of the Farist Steel Co.'s plant, Bridgeport, Conn.
(325.) — A boiler exploded, on or about August 11, in tlie oil fields near
Childcrs, Okla. One man was fatally injured.
(.326.) — A boiler of the locomotive type exploded, August 11, in the Chess-
Wymond Co.'s stave factory, at Duttouville, near Jackson, Miss. One man was
killed and one was severely scalded. Three others also received minor injuries.
(:}i27.) — A locomotive boiler exploded, August 12, on the Chicago & Nortli-
western railroad, Chicago, 111. One man was killed, and one was seriously
injured. '
(328.) — The boiler of William Jackson's threshing outfit exploded, August
12, at Wintcrsct, Iowa. One man was seriously injured.
(329.) — On August 13 a boiler exploded in J. G. Peery's sawmill, at Rich
Valley, near Big Stone Gap, Va. Three men wore killed and one was fatally
injured.
(330) — A boiler exploded, August 13, on the steam schooner Phoenix,
about ten miles north of Point Arena, Calif., and 100 miles north of San
Francisco. Two men were killed outright, two died within a few hours, and
three others were more or less injured. The schooner was lost.
(331.) — A boiler exploded, Aiigust 13, in the Robinson Land & Lumber
Co.'s mill, at Chicora, three miles west of Buckatunna, IMiss. Two men were
instantly killed, and two _ were badly injured.
(332.) — The boiler of John Donart's threshing outfit exploded, August 14,
at New Corydon, Ind. One person was killed, and two were seriously injured.
(333-) — On August 14 a boiler exploded on a jet-boat used in dredging
out the channel at the Government dam, at Fernbank, near Cincinnati, Ohio.
One man was badly burned, and the machinery and cabin of the boat were
completely w-recked.
(334-) — On August 17 a tube ruptured in a water-tube boiler at the
Columbia Chemical Co.'s plant, Barberton, Ohio.
(335)— The boiler of Larson Bros.' threshing outfit exploded, August 18,
at Geddes, S. D.
(SS^-) — 'A tube ruptured, August 18, in a water-tube boiler in the Baltic
Mining Co.'s stamp mill, Redridge, ^lich.
(337-) — On August 18 a slight boiler accident occurred in Glen D. Finney's
ice plant. Eureka, Kans.
(338-) — Four cast-iron headers ruptured, August 19, in a water-tube boiler
at the How-ell-Hinchman Co.'s tannery, Middletown, N. Y.
(339) — A tube ruptured, August 22, in a water-tube boiler in the Thomas
Steel Co.'s rolling mill, Niles, Ohio. One man was injured.
(340.) — 'On August 22 a boiler exploded in Mullen & St. Onge's meat
market, Willimantic, Conn.
(341.) — A boiler exploded, August 22, in the Maverick hotel, San Antonio,
Tex.
(342.) — ^ On August 23 a tube rujjtured in a water-tube boiler in the power
house of the Northern Cambria Street Railway Co., St. Benedict, Pa.
(343-) — A boiler exploded, August 23, in the Nicholas sawmill, at Mossy
Head, near Pensacola, Fla. Two men were killed and two were badly injured,
and the mill was wrecked.
(344.) — The boiler of a Cincinnat:. TTamilton & Dayton locomotive ex-
±iQ THE LOCOMOTIVE. [October,
ploded, August 2^. at Barr's station, near Dayton, Ohio. Three men were
injured.
(345-) — A tube ruptured, August 23, in a water-tube boiler in the power
plant of the Qioctaw Railway & Lighting Co., ^McAlester, Okla.
(346.)— A boiler exploded, August 24, on the Compton oil lease, at
Reward, near Sapulpa, Okla. One man was killed.
(347.)^ — -On August 24 a cast-iron header failed in an economizer at the
Arlington Mills, Lawrence, ^^lass.
(348.) — A tube failed. August 25, in a w^ater-tube boiler in the Selma
Oil, Ice & Fertilizer Co.'s plant, Selma, Ala.
(349-) — On August 26 a boiler exploded in the oil fields at Earlsboro,
Okla. One man was killed.
(350-) — On August 27 a boiler exploded in the plant of the McAllister Dry
Dock & Shipbuilding Co.. at West New Brighton. Staten Island, X. Y. The
building in which the boiler stood was badly damaged.
(351.) — A tube exploded, August 29, in a water-tube boiler at the plant
of the West Virginia Pulp & Paper Co., Luke, Md. One man was killed and
one severely injured.
(352.) — On August 29 a •boiler exploded at the Val Dukey coal bank,
near Catlin, 111. One man was seriously injured, and the boiler room was
wrecked.
(353-^ — -'^ slight boiler accident occurred, August 29, in the A. ^lerriam
Co.'s plant, South Acton, Mass.
(354-) — The boiler of Michael Alcorn's threshing outfit exploded, August
31, near Sedalia, Mo. One man was badly injured.
(3S5-) — A portable boiler, used for hoisting, exploded, August 31, at
Speed, Ind., ten miles north of Jeflfersonville. Two men were killed and one
was fatally injured, and three others also received less serious injuries. The
explosion resulted from the overturning of the boiler, consequent, apparently,
upon the breaking of a guy rope.
September, 1910.
(356.) — On September i a blowofif pipe failed in the J. R. Williams
Lumber Co.'s sawm.ill. Bay St. Louis, Miss.
(357-) — ■ On September 3 a tube ruptured in a water-tube boiler at the
Denver Tramway Power Co.'s plant, Denver, Colo. One man was scalded.
(358) — A boiler exploded, September 4, at the Crane Iron Works, Oxford,
N. J. One man was killed.
(359-) — 'A slight boiler explosion occurred, September 5, at the Arcade,
Cleveland, Ohio. Two men were injured.
(360.) — The boiler of a threshing outfit exploded, September 6, on Hayes
Jarret's farm, near Middleburg, Pa. One man was fatally injured, and two
others were injured seriously.
(361.) — The boiler of a threshing outfit exploded, September 7, at Danville,
near Martinez, Calif. One man was killed, and one was fatally injured.
(362.) — The boiler of a Santa Fe locomotive exploded, September 7, at
White's Ranch, near Galveston, Tex., while drawing a freight train on the
Gulf & Interstate railway. One man was killed, and one was injured.
I9IO.] THE LOCOMOTIVE. ^^7
(3^3) — A tube failed, September 8, in a horizontal tubular boiler in the
Ensley-Pratt Ice Co."s plant, Ensley, Ala. One man was injured.
(364.) — A boiler exploded, September 9, in Simmons' sawmill, near
Florence, Ala. Two men were killed and one was injured.
(365-) — A boiler exploded, September 10, at an oil well at Eaton Rapids,
Mich.
(366.) — On September 11 a blowoff pipe failed at the plant of the American
Candy Mfg. Co., Selma, Ala.
(3^7-) — On September 11 a boiler exploded in the pumping station of the
T. & O. C. railroad, at New Lexington, near Zanesville, Ohio. One man was
killed and two were fatally injured.
(368.) — 'On September 12 a boiler accident occurred in the plant of the
Macomb Electric Light & Gas Co., Macomb, 111.
(369.) — A boiler exploded, September 12, on the tug Joseph Peenc, at
Yonkers, N. Y. One man was severely injured.
(.37^-) — A number of cast-iron headers fractured, September 12, in a
boiler at the Chittenden Hotel, Columbus, Ohio.
(371.) — On September 13 a boiler ruptured in the Madison Brewing Co.'s
plant, Madison, Ind.
(.372-) — The boiler of a locomotive drawing a Missouri, Kansas & Texas
passenger train exploded, September 15, near Coffey ville, Kans. One man was
killed and one was fatally injured, and the locomotive was wrecked.
{373-) — .On September 15 a boiler ruptured at the Standard No. 2 plant
of the H. C. Frick Coke Co., J\It. Pleasant, Pa.
(374-) — -On September 16 a blowoff pipe failed at the Home Laundry,
Paducah, Ky.
(37S-) — A tube ruptured, September 17, in a water-tube boiler at the
Inland Steel Co.'s plant, Indiana Harbor, Ind.
(376.) — A boiler ruptured, September 20, at the plant of the City Ice
Delivery Co., Cleveland, Ohio.
(377.)— On or about September 20, the boiler of a locomotive exploded
in the shops of the Chicago & Northwestern railroad, Chicago, 111. One man
was killed, and one was seriously injured. (It is said that the explosion was
due to an attempt to calk the flues of the boiler while it was under pressure.)
(378-) — The boiler of the locomotive drawing the south-bound "Meteor
express " on the St. Louis & San Francisco railroad exploded, September 20,
near Olathe, Kans. Two men were instantly killed, and one person was
injured.
(379-) — A cast-iron header fractured, September 21, in a water-tube boiler
in A. PI. Belo & Co.'s publishing plant, Dallas, Tex.
(3S0.) — The boiler of a threshing outfit exploded, September 21, on Wright
Bros.' farm, near IModale, Iowa. One man was scalded.
(381.) — On September 22 the boiler of John M. Lee's threshing outfit ex-
ploded near Selma, Iowa. Mr. Lee was fatally scalded.
(382.) — On September 23 a blowoff pipe failed in the Brushy Gin Co.'s
cotton gin, at Brushy, near Montague, Tex.
(v383.) — 'Three cast-iron headers fractured, September 23, in a water-tube
boiler at the Edge I^.Ioor Iron Co.'s plant, Edge Moor, Del.
(384.) — A tube ruptured, September 23, in a water-tube boiler at the Hot
lis THE LOCOMOTIVE. [October,
Springs Water Co.'s electric lighting and water works, Hot Springs, Ark. One
man was injured.
(385-) — On September 25 three tubes ruptured in a water-tube boiler
at the Jacob Dold Packing Co.'s plant, Wichita, Kans.
(386.) — A tube ruptured, September 26, in a water-tube boiler at the
Sharon works of the American Steel & Wire Co., Sharon, Pa. Two meh were
injured.
(387-) — On September 27 a tube failed in a boiler in the convent of the
Sisters of Charity of Our Lady Mother of Mercy, Baltic, Conn.
(388.) — On or about September 28 a boiler exploded at St. Francis'
Hospital, Topeka, Kans.
The Properties of Steam.
Tenth Paper. — The Experiments of Scheel .\nd Heuse, at Temper.\tures
between 0° c. and 50° c.
Messrs. Karl Scheel and Wilhelm Heuse have recently published a valuable
series of experimental results respecting the pressure of saturated steam at
temperatures between o° C. and 50° C. (32° Fahr. and 122° Fahr.). The data
previously obtained by Thiesen and Scheel within this interval, and published
in The Locomotive for October, 1907, were classed by us as " exact deter-
minations," because they were apparently of a higher order of precision than
any that had been published, up to that time, for the same range of temperature.
Those that they made at the frec::mg point itself are still to be regarded in the
same light. Their measures above tlie freezing point were professedly pro-
visional, however, and we presume that the data now furnished by Scheel and
Heuse constitute the additional investigations that were then foreshadowed,
although the apparatus used in the present research is different from that
employed by Thiesen and Scheel.
The paper that we are about to review is printed in the German language,
under the title " Bestimmung des Sattigungsdruckes von Wasserdampf zwischen
0° und+ 50° " (" Determination of the Pressure of Saturated Water Vapor
between 0° and +50° C'), and was published on March 15, 1910, in the
Annalcn dcr Pliysik, fourth series, volume 31, page 715. It is wholly experi-
mental in character, and the work was carried out at the Physikalisch-Technische
Reichsanstalt, Charlottenburg, Germany.
The static method was used (see The Locomotive, July, 1906, page 87),
and all the work was done with the care characteristic of the observers, and of
the institution at which the research was carried out. The apparatus of Scheel
and Heuse, as well as their experimental methods, varied somewhat according
as the temperature of the water was higher or lower than that of the room in
which the apparatus stood. Roughly speaking, three fifths of the experiments
were made at temperatures below that of the room, and two fifths at temper-
atures higher than that of the room.
Form of the Apparatus at Temperatures below that of the Room.
The apparatus that was used at temperatures below that of the room is
shown diagrammatically (with the exception of the manometer) in Fig. I. The
I9IO.] THE LOCOMOTIVE. 119
part of the apparatus containing the water and the water-vapor was constructed
entirely of glass, and the water itself was contained in two tubular receptacles,
i<i and H2- 'i'^o i^u^'h receptacles were provided, instead of one, in order to
avoid error from the supercooling that is produced when, by reason of a sudden
connection of the water-vapor space with some part of the tubing that is highly
exhausted, a considerable quantity of vapor is generated very quickly. The
rapid evaporation under these circumstances chills the water that gives off the
vapor, so that its temperature is no longer exactly equal to that of the bath
in which it is submerged. One of the water-tubes was therefore used exclusively
for the production of the major portion of the vapor required under these
circumstances, while the other was reserved for effecting the final adjustment
of the pressure, and for maintaining its constancy while the measurements were
made.
The manometer could be put into communication with cither of the water-
tubes, ui and «2, or with the condenser K (which was. surrounded by a mixture
of alcohol and solid carbon dioxide), by means of the mercury-valves, (/i, U2,
U:\. The mode of operation of these valves will be sufficiently obvious from the
illustration. By causing mercury to flow up or down through the lower stems
of these valves, the corresponding connections could be sealed or opened. In
the illustration the manometer is in communication with the tube wo, while it is
shut off from u\ and K. The condenser K was used in order to ascertain the
position of the " zero-point " of the manometer. For when, by closing Ui and
f/o and opening U-.^, the manometer was shut off from u\ and M2 and placed in
communication with K, it measured the pressure in K, and this could be taken to
be :iero. since it is known that the pressure of water-vapor at the temperature
of solid carbon dioxide is less than o.ooi mm., or, in other words, practically
indistinguishable from zero.
Before beginning the work, the entire apparatus was exhausted as perfectly
as possible, by means of a Gaede air pump. While the observations were being
made, the pump was sealed off from the rest of the apparatus by means of a
mercury valve, shown on the right.
The water-tubes were submerged in a water-bath, which was kept well
stirred by means of a screw stirrer, and the temperature of the bath was
measured by means of a platinum-resistance thermometer. The cooling of the
bath, and the maintenance of the lower temperatures, were effected by passing
into the water-bath a continuous stream of chilled water, whose flow could be
closely regulated by a stopcock, and which had been drawn through crushed ice,
and so brought to 0° C. An overflow was provided, so that the water in the
bath was kept at a constant levei.
Form of the Apparatus for Temperatures Higher than that of the Room.
In the part of the research where the temperature of the water was higher
than that of the room, it was necessary to modify the apparatus somewhat,
because the conditions that had to be fulfi^ed, in order to ensure accuracy,
were then different from those that prevailed before the temperature relations
between the apparatus and its environment were reversed.
If we have a piece of apparatus sealed up hermetically, and entirely free
from air, but containing water in two different places, then if one of these
masses of water is warmer than the other, the warmer mass will become con-
tinuously diminished by evaporation, and the cooler mass will be simultaneously
120
THE LOCOMOTIVE,
[October,
increased by condensation. The pressure of the vapor within the apparatus will
always tend towards that particular value which corresponds to the temperature
of the cooler of these masses of water. It may happen (if the evaporation is
active enough) that the actual pressure at any given moment stands a little
above the value due to the temperature of the cooler mass, but it will never
be as high as the value due to the temperature of the warmer mass.
The bearing of these facts upon the experiments under consideration is
plain. They show, namely, that if the pressure that we measure in our apparatus
is to be the pressure corresponding to the temperature of the water in the tubes
III "2 'in Fig. i), then the water in these tubes must be cooler than any other
part of the apparatus that the vapor can reach at the time the measurement is
made. For if there is any other part that is cooler than »i 7/0, vapor will con-
dense upon this cooler part, and thereafter the pressure will not be that due to
the temperature in iii 112, but will be less than this, and nearly equal, in fact, to the
pressure due to the temperature of the cooler spot where the condensation has
occurred.
No error from this cause could arise when the water in »i 112 was below
tlie temperature of the room ; but in order to avoid such error when the water
MERCURY VALVES
Fig. I. — Di.\GR.\M of the Low-Pressure Apparatus.
was wanner than the room, it was necessary to heat the entire apparatus —
manometer, connecting tubes, and all,— to a temperature higher than that of
the water in ii\. 112-
Under these changed circumstjinces, it was not convenient to make use of
mercury valves, and the omission of these valves made it necessary to dis-
pense with one of the water-tubes, the remaining tube being fused directly to
the manometer, by a glass connection. In the first part of the work, at the
lower temperatures, the zero-point of the manometer was noted before and after
each separate observation. At the higher temperatures, however, where the
omission of the mercury valves made it necessary to dispense also with the
igio.] THE LOCOMOTIVE. -j[21
condenser K, the zero-point of the manometer was taken only at the beginning
and end of each scries of oliservatioiis, the \vater-tul)e being surronndcd, for
thiis purpose, with solid carbon dioxide, in order to reduce the pressure within
the apparatus sensibly to zero. As in the earlier experiments, the entire
apparatus was freed from air by the (iaede pump, before beginning the work;
but in the later experiments the coimection to the air pump was fused off after
the exhaustion was completed, instead of being sealed by a mtfrcury valve.
At the higher temperatures the bath in which the water-tube was submerged
was filled with mineral oil instead of with water, and it was surrounded by a
vacuum jacket, to reduce the loss of heat from radiation. The temperature was
maintained bj^ means of an electric heating coil surrounding the" stirrer and kept
in an upright position.
Some experiments were executed with the oi]-l)alh, at temperatures slightly
lower than that of the room. To maintain these temperatures, use was made,
with good results, of a " cooling wire," which could be submerged to a greater
or lesser depth in the bath. This cooling wire was soldered to the bottom of a
metal vessel, which, according to the desired degree of chilling to be produced,
was filled with cold water, ice, or solid carbon dioxide. (The effectiveness of
the wire depended, it will be understood, upon its removing more or less of the
heat in the bath, by conduction, to the cold vessel above.)
Throughout the experiments of Scheel and Heuse, it was found that the
temperature of the bath could be kept constant for a long period of time, to
within a few thousandths of a degree.
Pressure Measurements. — Manometer No. 3.
Two different forms of manometer were used in the experiments, one for
temperatures below that of the room, and the other for the higher temperatures.
The manometer used at the lower temperatures is shown in Fig. 2. (A full
account of this instrument is given in the Zcitschrift filr Instrumentcnkunde ,
1909, volume 29, page 347.) The tube C2 here communicated with the vapor
whose pressure was to be measured, while Ci communicated with a space that
had been exhausted of air as perfectly as possible, by a pump.
The tubes C\ and C2 were fitted with a pair of spherical bulbs, Bi Bo,
which were partially filled with mercury, and united by the long, thin, flexible
glass tube H. The difference in pressure between Cj and C2 was then measured
by noting the difference in height of the mercury in the bulbs Bi and Bo, to
each of which there was fused, internally, a downwardly-projecting glass point,
or spur; the mercury surfaces being so adjusted, in making the observation,
that each of these spurs either touched its own image in the brilliant, reflecting
surface below, or came within a certain very small, measured distance of it.
The bulb Bo was adjustable in a vertical direction, it being attached, for
this purpose, to a sliding piece, L, which was operated by a screw S. By turning
this screw the bulb Bo could be lowered by any desired amount, within the
range of the apparatus ; and by means of the barometric tube extending down-
ward from Bi, mercury could be introduced into the bulbs or withdrawn from
them, so that the level could be brought to the ends of both of the glass inde.x
points simultaneously.
When the adjustment we have just described had been effected, it only
remained to measure the difference in level between the two glass points. For
doing this, the bulbs were provided with glass tubes, G\ Go, projecting upward.
122
THE LOCOMOTIVE.
[October,
and made flat and horizontal on their tops. Across the upper ends of the two
there lay a sort of little table, T, which was provided with three tiny, conical
feet, two of these resting upon Pi and the third upon Fo- Secured to this table
w^as a small mirror N, whose inclination from the vertical position could be
observed by means of a telescope and scale. Then, knowing this inclination
and the length (between supports) of the little table T, a simple calculation
gave the difference in level of the two ends P\ P2, from which the corresponding
difference in level between the glass points in the bulbs below followed at once.
The lengths of the tubes Gi G2 were so selected that when the bulb Bo was
at the highest point to which it could be raised, the flat ends Pi P2 were
approximately upon the same level with each other. With this disposition of
the apparatus, pressures up to about 5 millimeters; of mercury could be
Nl
P
1
G
^..
Fig. 2. — Manometer No. 3. (For the lowest pressures.)
measured with ease. When the pressure in Bo became greater than 5 milli-
meters, however, the inclination of the little table T became inconveniently
large; hence for higher pressures the table was not allowed to rest directly
upon Po, but upon a glass plate of known thickness, that was first laid upon Po-
Observation and calculation then proceeded as before, save that allowance had
to be made for the known thickness of the interposed plate. Further increases
of pressure were provided for in the same way, either by inserting several
plates of equal thickness, or by inserting a single plate of a greater thickness.
This manometer had a useful pressure-range extending from zero up to
about 30 millimeters of mercury. In other words, it could be used, con-
veniently and accurately, from the lowest temperatures encountered in the
research, up to about 30° C. (or 86° Fahr.).
I9IO.]
THE LOCOMOTIVE.
123
Pressure Measurements. — Manometer No. 4.
As already explained, it was necessary to heat every part of the apparatus,
in carrying out the experiments that were made at temperatures higher than
that of the room. The manometer that was used for these higher temperatures
was therefore constructed with especial reference to the possibility of heating
it conveniently. It was designated as " No. 4," and is shown diagramatically in
Fig. 3. (It is also described, at length, in the Zcitsclirift fiir Instrumcntenkunde,
1910, volume 30, page 45.) It consisted essen-
tially of a U-shaped glass tube of about 25 mm.
(i in.) diameter, whose closed branch (shown
on tlie left) was free from air, and whose
branch upon the right communicated with the
water, the pressure of whose vapor was to be
measured.
The heights of the mercury columns in the
branches of the manometer tube were deter-
mined by the aid of sighting-collars, Bi B-z,
which encircled the manometer tube closely, ])ut
without actually touching it. These collars were
operated by means of the screws S\ S2, and
were supported by forks of nickel-steel, having
a small but known coefficient of expansion.
The positions of the sighting-collars could be
determined by means of the nickel-steel milli-
meter scale, N, the errors of whose graduations
were known to within +^ 0.005 mm. Each of
the fork-shaped pieces was provided with an
index-mark (/i I2), which traveled along the
scale, and a micrometer eye-piece, not shown
in Fig. 3, was used for accurately determining
the positions of these index-marks relatively to
the scale divisions next above and below them.
The manometer was enclosed in a double-
walled metallic case, M, and was jacketed with
the vapor of boiling acetone (56° to 57° C),
which passed through the hollow cover as well
as through the lower portion of the case, as
indicated by the arrows. A thermometer was
provided, for ascertaining the exact temperature
of the interior of the case of the manometer,
^, ^ ^, , . • u^ 1 1 Fig. 3. — jManometer No. 4.
so that the necessarj' correction might be subse- •-'
quently applied, for reducing the height of the mercury column as read, to the
value that would have been observed if the mercury in the gage had been ice-cold.
The tube V, which connected the manometer to the tube containing the
water whose vapor pressure was to be determined, was wound with an elec-
trically-heated spiral of wire, from the point where it left the manometer case
up to the point where it entered the bath containing the water-tube. In this
way its temperature was kept at 10° to 20° C. above the temperature of the bath.
Windows were provided in the casing of the manometer, through which
124 THE LOCOMOTIVE. [October,
the sighting-collars on the mercury-tubes could be seen. It was found that this
arrangement gave a higher degree of accuracy than could be had by taking
direct observations of the mercury columns by means of a cathetometer,
through windows damp with acetone.
All the manometer readings were reduced to the values they would have had,
if the mercury had been ice-cold (/. e., at o° C), and, further, they were
reduced to the values they would have had if the experiments had been made
at sea level, in latitude 45°. (This last correction is important in all accurate
work of this kind, in order that measurements made in various parts of the
world may be strictly and immediately comparable with one another.)
Temperature Measurements.
The temperatures of the baths surrounding the water whose vapor pressure
was under investigation were obtained by means of a platinum-resistance ther-
mometer, which had been in use for several years in the Reichsanstalt. This
part of the work was carried out similarly to that executed by ]Messrs. Holborn
and Henning, and described on pages 181 and 190 of the issue of The
Locomotive for April, 1969. The constants of the thermometer were obtained
by observations made at 0° C, iao° C, and the boiling point of sulphur, — the
boiling point of sulphur being taken to be 445.0°, on the scale of the hydrogen
thermometer. The temperatures given by Scheel and Heuse may therefore be
regarded as given on the international hydrogen scale ; and if we accept the
present view of physicists, to the effect that the hydrogen scale is practically
identical with the absolute thermodynamic scale (save for the addition of a
constant), we may also assume that the temperatures, as given, are sensibly
the same as they would be if stated upon the absolute scale.
The temperatures were mainly determined by means of one particular
platinum-resistance thermometer, designated as " R 6." In addition, however,
certain measurements were made, for purposes of verification, with a second
thermometer of like nature, designated as " N." The constants of thermometer
" N " were determined by observations at the freezing and boiling points of
water, and at the boiling point of naphthalene (about 218° C). In general, the
observations made by these two thermometers were very close, so that the
mean of the readings of the two instruments might have been taken, when both
were used. Messrs. Scheel and Heuse were of the opinion, however, that
thermometer No. R 6 was the more trustworthy, and hence they used its read-
mgs alone for the definitive determinations of the temperatures, employing the
other one solely as a check.
Results of the Observations.
The accompanying table gives the results that were obtained by the exper-
iments we have described (save for a few at 0° C, presently to be mentioned).
The arrangement of the table will be understood at a glance. The first, third,
and fifth columns give the observed temperatures of the bath in which the
w-ater under investigation was immersed, while the second, fourth, and sixth
give the corresponding observed pressures of the saturated vapor. The pres-
sures are given in millimeters of mercury, and (as already noted) they have all
been corrected to the values they would have had, if the mercury in the ma-
I9IU.J
THE LUCUMOTIVE.
125
nomctcr gages had been at o° C, and if the experiments had been performed at
sea-level in latitude 45'. Nothing is said respecting the density of the mercury
employed, but, as we stated in our hist paper in this series, experiments made
at the Reichsanstalt indicate that mercury, purified by the method there used,
has a density such that a cubic centimeter of it, at the temperature 0° C, weighs
13.59593 grammes, at sea-level in latitude 45°. As Scheel and Heuse's exper-
iments were made at the Reichsanstalt, it is fair to assume, iri' the absence of
further information, that the mercury in their manometer tubes had this density.
T.\1!I.E OK THE Exi'EKl.MEM AI, RESULTS OK SCHEEL AND HeUSE.
(Pressure of Saturated Water Vapor between 0° C. and 50° C. )
Temperature.
(C.)
Pressure.
( mm. )
Temperature.
(C.)
Pressure,
(mm. )
Temperature.
(C.)
Pressure,
(mm. )
I. 520"
3.100
3.766
5. 116
5-725
6.004
14.424°
14-927
15-479
12.318
12.735
13.192
23.155"
23.611
24- 133
21.256
21.856
22.570
4-574
4 837
5.612
6.352
6.467
6.833
16.659
16.744
16.757
14-225
14.306
14-321
27.806
27.819
29.995
28.036
28.074
31-824
6.988
7-158
7.760
7.511
7.602
7. 911
17.306
17.889
18.903
14.821
15-384
16-377
31-725
34.478
34-619
35-133
40.985
41-311
8.295
8.998
9.278
8.209
8.602
8.772
19.049
19-154
19.923
16.536
16.642
17-457
34-652
34-887
37-473
41 392
41.918
48-315
9-454
9-578
10.972
8.904
8.950
9.824
19.959
20.279
20.304
17-499
17.846
17. 868
39-379
41.619
41.710
53-490
60.305
60.565
11.168
11-539
"•935
9-950
10.202
10.473
2 I . 000
21.067
21.830
18.648
18.734
19.640
46.010
49 . 200
49.293
75.667
88.940
89.356
12.749
12.774
13-448
11.047
11.071
11.564
22.222
22.293
22.476
20.101
20.171
20.420
50.026
92.707
The Pressure of Water Vapor at 0° C.
By way of testing the manometers that were used, separate experiments
were made for determining the pressure of saturated water-vapor at the freez-
ing point of water. With manometer No. 3, the result was 4.576 mm., and with
manometer No. 4 the result was 4.580 mm. These values agree very satisfactorily
indeed with the careful determination made by Thiesen and Scheel some years
ago, and also with the later determination by Scheel and Heuse in 1909. The
result of Thiesen and Scheel's researches (see The Locomotive, October, 1907,
page 250) was 4.579 mm., and that obtained by Scheel and Heuse (Annalen
der Physik, 1909, volume 29, page 729) was 4.5788 mm. We may also note
that the value obtained by Marvin, according to the re-calculation made in our
126 THE LOCOMOTIVE. [OcToiiER,
eighth paper on this subject (The Locomotive, July, 1909, page 222), was
4.578 mm. The experiments of Scheel and Heuse, in the paper to which the
present article is devoted, were not intended to correct the previously accepted
value (4.579 mm.) of the pressure of saturated water vapor at 0° C, but were
executed merely to test the apparatus and methods that they were using in
this research.
Concluding Remarks.
Especial care appears to have been taken by Scheel and Reuse, to ensure
accuracy in all respects, and the various known sources of error have been
eliminated by the design of the apparatus and the mode of conducting the
experiments, or else nullified by the subsequent application of corrections cal-
culated from known data. The influence of mercury vapor upon the observed
pressures was studied by varying the temperature of manometer No. 4, and
corrections were applied to eliminate error from this source. Corrections were
also applied for the slight static pressure arising from the fact that the
surfaces of the water in the water-tube and of the mercury in the manometer
were not at the same level, though, since the density of water vapor is very
small at the temperatures at which these experiments were conducted, the cor-
rections thus called for were trivial, though not absolutely negligible.
There is no statement in Scheel and Heuse's paper respecting the purity of
the water that was used. This omission has characterized several of the most
important papers upon the vapor pressure of water that have appeared in recent
years, and it is to be deplored. In the present case we may rest fairly well
assured that the water was as pure as it could be made, since, as we said in our
ninth paper, " all that emanates from the Reichsanstalt, where these measures
were made, is distinguished by a faithful attention to details of this sort."
Scheel and Heuse give a table in which the pressure of saturated water-
vapor, as inferred from their own experiments, is given for every degree, from
0° C. to 50° C. They consider that the results therein summarized are likely
to be correct to within about 0.005 "im- ^t 20° C, and to within about 0.05 mm.
at 50° C.
The two final sections of Scheel and Heuse's paper are devoted to a con-
sideration of the relation of their own measurements to those made by other
experimenters just above 50° C, and just below 0° C. They conclude that
their own results do not suffer by the comparison, and in connection with the
work of their predecessors they make a few remarks to which attention should
be given by anyone engaged in the preparation of a final table of the pressure
of saturated steam. The consideration of these remarks must be deferred,
however, until a later paper of the present series, in which we propose to give a
critical discussion of points of this nature.
An esteemed correspondent writes: "Yours of the 29th, referring to fly
wheels bursting, came duly to hand. I think a firm ought to be put in state
prison for allowing such murderous work. It is all nonsense, to have a wheel
fly to pieces." We're sorry our good friend considers the fly wheel problem so
simple. He's got a lot to learn. He'll learn it quick, too, if one of his own
wheels goes up.
Tlie Hartloril Sieao) Boiler iDspeciiOQ aqil \m\m GompaQy.
ABSTRACT OF STATEMENT, JANUARY 1, 1910.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission, .... $154,845.83
Premiums in course of collection 228,048.46
Real estate, 93,600.00
Loaned on bond and mortgage, 1,107,060.00
Stocks and bonds, market value, 3,063,476.00
Interest accrued 67.580.50
Total Asset6; $4,714,610.79
LIABILITIES.
Re-insurance Reserve, $1,943,732.29
Losses unadjusted, 90>939-53
Commissions and brokerage 45,609.69
Other liabilities (taxes accrued, etc.), . . . 41,835.50
Capital Stock, $1,000,000.00
Surplus, 1,592,493.78
Surplus as regards Policy-holders, . . $2,592,493.78 2,592,493.78
Total Liabilities $4,714,610.79
On January I, 1910, The Hartford Steam Boiler Inspection and In-
surance Company had 104,589 steam boilers under insurance.
L. B. BRAINERD. President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM, Baldwin Locomo-
tive Works, Philadelphia.
PHILIP CORBIN, Prest. American Hard-
ware Corporation, New Britain, Conn.
ATWOOD COLLINS, Prest. Security
Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS. U. S. Bank, Hart-
ford, Conn.
LYMAN B. BRAINERD, Director, Swift
& Company.
MORGAN B. BRAINARD, Treasurer
.(Etna Life Insurance Co.
F. B. .\LLEN, Vice-Prest., Hartford Steam
Boiler Inspection and Insurance Co.
CHARLES P. COOLEY, Vice-Prest Fi-
delity Trust Company, Hartford, Conn.
ARTHUR L. SHIP.MAN, Attorney, Hart-
ford. Conn.
GEORGE C. KIMBALL, President Smyth
Manufacturing Co., Hartford, Conn.
CHARLES M. JARVIS, ist Vice-Prest.,
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
Hockanum Mills Co., Rockviile. Conn.
HORACE B. CHENEY,, of Cheney
Brothers Silk Manufacturing Co.,
South Manchester, Conn.
of Pittsijurg'd
Incorporated 1866.
Charter Perpetual. *
Tim Haittorii steaq Boiler liispeciioii and Insurance GoiQpaiiji
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full infortnation concerning the Company s Operations can be obtained at
any of its 'Agencies.
Department.
NEW YORK,
BOSTON, . .
PHILADELPHIA,
BALTIMORE, .
ATLANTA,
BIRMINGHAM,
NEW ORLEANS,
HARTFORD, .
BRIDGEPORT,
PITTSBURG,
CLEVELAND,
CINCINNATI,
CHICAGO. .
ST. LOUIS,
DENVER, .
SAN FRANCISCO,
PORTLAND, .
Representatives. Offices.
C. C. Gardiner, Manager, New York City, N. Y.,
W. W. Manning, Acting Chief Insp., lOO William St.
r Boston, Mass.,
C. E. Roberts, Manager, J loi Milk St.
F, S. Allen, Chief Inspector, 1 Providence, R. I.,
__, L 17 Custom House St.
Corbin, Goodrich & Wickham, G. Agts., Philadelphia, Pa.,
Wm. J. Farran, Chief Inspector, 432 Walnut St.
S. B. Adams, Asst. Chief Inspector,
.1 f Baltimore, Md.,
Lawford & McKiM^ Gen. Agents, J 14 Abell Bldg.
R. E. MuNRO, Chief Inspector, ) Washington, D. C,
J I 511 Eleventh St., N.W.
W. M. Francis, Manager, Atlanta, Ga.,
W. M. Francis, Chief Inspector, 611-613 Empire Bldg.
George C. Oliver, General Agent, Birmingham, Ala.,
H. E. Stringfellow!, Chief Inspector, Brown-Marx Bldg.
Peter F. Pescud, €*eneral Agent, New Orleans, La.,
R. T. Burwell, Chijef Inspector, 833-835 Gravier St.
F. H. Williams, Jr., General Agent, Hartford, Conn.,
H. C. Long, Special Agent, 56 Prospect St.
F. H. Kenyon, Special Agent,
F. S. Allen, Chief Inspector,
W. G. LiNEBURGH &■ Son, Gen. Agts., Bridgeport, Conn.,
F. S. Allen, Chief Inspector, i Sanford Building.
James W. Arrott, Ltd., Gen. Agt., Pittsburg, Pa.,
Benjamin Ford, Chief Inspector,
H. A. Baumhart, Manager,
H. A. Baumhart, Chief Inspector,
W. E. Gleason, Manager,
B. F. Cooper^ Chief Inspector,
H. M. Lemon, Manager,
James L. Foord. Chief Inspector,
V. Hugo, Manager,'
V. Hugo, Chief Inspector,
Thos. E. Shears, General Agent,
Thos. E. Shears, Chief Inspector,
H. R. Mann & Co., General Agents, San Francisco, Cal..
J. B. Warner, Chief Inspector, 339-341 Sansome St.
McCargar, Bates & Lively, G. Agts., Portland, Ore.,
C. B. Paddock, Chief Inspector, Failing Building.
401 Wood Street.
Cleveland, Ohio,
Century Building.
Cincinnati, Ohio.
67-69 Mitchell Bldg.
Chicago. III.,
169 Jackson Bvd.
St. Louis, Mo.,
319 North Fourth St.
Denver, Col.. Room 2,
Jacobson Bldg.
8he|[Dt0mattte
COPYRIGHT, 19t1, BY THE HARTFORD STEAM BOILER INSPECTION AND 4)ISURANCE CO.
Vol. XXVIII. HARTFORD, CONN., JANUARY 25. 191 1.
No. 5.
Boiler Explosion near Midvale, Ohio.
Our leading illustrations in this issue show the damage wrought by a boiler
explosion that occurred some montlis ago, at Factory No. 6 of the Robinson
Clay Products Co., located at Uhriciisville, Ohio. Two men were killed, the
body of one of them being thrown to a distance of 900 feet. The destruction
of property was also large, as will be understood from the illustrations, and
we are credibly informed that it amounted to approximately $25,000.
The factory in which the explosion occurred was a four-story brick build-
ing. All the floors gave way, allowing the entire machinery to fall to the
Fig. I. — Genekal View of Ruins.
ground, and damaging it badly. Tliere were six boilers, set in a single battery.
Only one of them exploded, but all were destroj'ed, and the large engine was
also practically ruined.
The exploded boiler w-as of the horizontal tubular type, and was built in
two courses, the top half of the shell being composed of one sheet and the
bottom half of another, so that there were no girth joints save at the ends,
where the heads were attached. (The construction will be understood from
Fig. 4)
The shell plates were of steel, 1 1 ^32 in. thick. No brand was to be readily
-V
130
THE LOCOMOTIVE
[January,
found, but Poii-cr states that the material composing the shell was tested, after
the explosion, and found to have a tensile strength of about 67,000 pounds per
square inch. This, of course, is a rather high tenacity for boiler plates, in
which it is particularh^ important to secure not only strength, but also ductility ;
and, as is well known, these two properties are to a certain extent incompatible
with each other, high tenacity being usually accompanied by a reduced ductility,
and a smaller reduction of area upon fracture. The boiler had a flush front,
and was built by the Stearns ^lanufacturing Co.
The longitudinal joints were of the lap-riveted type, the rivet holes being
13/16 in. in diameter, and pitched 3 in. from center to center. The heads were
of steel, 7/16 in. in thickness, and there were 40 lap-welded tubes, each 4 in. in
diameter and 16 feet long. All the tubes were beaded. There were thirteen
one-inch square braces to each head above the tubes, and two similar braces to
each head below the tubes.
The boiler was provided with two manhole openings, one in tlie top of the
Fig. 2. — Gexeral View of Ruixs.
shell, and the other in the front head, below the tubes. Tlie manhole frame-
at the upper opening was of cast-iron, with the dimensions and sectional form
indicated in Fig. 5.. The blowoff pipe was 2 in. in diameter, and was connected
at the bottom of the shell, near the rear head. The feed water was taken from
a neighboring creek, and was of fairly good quality. It was introduced at the
top of the shell, and an open heater was used. The boiler was provided with
a three-inch pop safety-valve, and it had no fusible plug. We are informed
that the stipulated pressure allowed by the company carrying the insurance was
no lbs. per square inch, and that the boiler was in operation at this pressure
when the explosion occurred.
There were no evidences of external corrosion or leakage, nor were any
of the plates or tubes burned. There was a slight internal deposit, and we
should pronounce the general condition of ♦^he boiler to be fair, so far as it.
could be determined by an inspection made under unfavorable circumstances.
1911. J
THE LOCOMOTIVE.
i31
I'lc. 3.— Shki.l i>f Exploded Hoilek.
The positions and soncral nature of the lines of rupture in the shell are-
shown in Figs. 6, 7. and 8. The initial rupture occurred, so far as could be
judged by an examination of the ruins, along the center line of the boiler, on
top. where indicated in Fig. 6. ( .According to Pon'cr, the company insuring
the boiler maintained that the initial rupture was on the top of the boiler,.
ttz^'ards the back head; but we cannot agree with this, from our own
examination of the plate.)
It will be noted that the manhole opening in the shell was so placed that
its length extended in the direction of the length of the boiler. This design;
was formerly more or less common, and is still met with occasionally, though
it is not to be commended. When a boiler is under pressure, the stress in the
plate is twice as great in the girthwise direction as it is in the direction of the
length of the boiler. Therefore the manhole opening should be cut so that
its least diameter comes in the longitudinal direction. In the exploded boiler
there was a ligament of plate only fourteen inches long between the edge of
the manhole opening and the edge of the steam pipe opening, and it was appar-
ently along this ligament that the initial rupture occurred.
Fig. 4. — Illustr.\ting thi Construction of the Shell.
132
Tin-: LOCOMOTIVE
[January,
The front head of the boiler
was blown clear of the shell, and
the back head was 1)ent into the
shape suggested by the dotted line
on the right of Fig. 7.
At the time of the explosion,
one of llic men that were killed
appears to have been on the top of
the boiler. We have been advised
that leakage appeared along the
upper part of the shell somewhere,
a short time before the explosion,
and that the fireman went up to
ascertain the nature of the trouble.
The theory of the cause of the
explosion that was put forth by
the company insuring the boiler
V, as. that there was a water-liammer effect produced by the sudden lifting of
the pop safety-valve, and that it was this that caused the shell to suddenlj-
give way. It ajjpears to us doubtful if this explanation is tenable, in the case
under consideration.
Fig. 5. — Section of ]\I.\xiioi.k Frame.
Fig. 6. — Top View of P)Oiler, Showing Initial Rupture.
We were also advised that the boiler was cleaned, the day before the explo-
sion, and that it was supposed to have been connected with the main steam
line during the night, or early in the morning, before the accident. We have
Ijeen unable to determine whetlier the stop valve to the exploded boiler was
*■' FLANGE
■z'fLAhiaa.
Fig. 7. — Right-Hand Side of Boiler, Showing Lines of Rupture.
igii]
THE LOCOMOTIVE
133
i<lHMi whtu ii was fomul, or not. If it wvn- closed, and it no jtroof were
fortliconiinp to show tliat tlic safety-x alve was in a i)ropcr operating condition,
we niiglit have to add this exjjlosion to tlie list, already far too long, of those
due to not cutting a Ixiiler in pr()ptrl\, when it had hccn out of service for a
time. ^
Taking ail the ascertained facts together, we are of tlie opinion tiiat the
explosion v.as due either to a weakness deveioiK-d at or near the manhole, or
XL
LINt OF RUPTURE
Fig. 8. — Left-Hand Side of Ijoilek, .Showing Lines of Rupture.
to simple over-pressure from the boiler not being properly cut in with the rest
of the battery, when it was supposed to be.
In conclusion, let us add that the dimensions and other data given above,
in connection with this explosion, were obtained under difficulties. We believe
them to be correct in all essential particulars, but they may contain slight inac-
curacies, of no serious import. The parties most nearlj' interested in the explo-
sion were unwilling to give our representatives access to the ruins for purposes
of examination, and the photographer who took the views refused to furnish us
with copies of them, so that we had to obtain them in another way.
Boiler Explosions.
October, 1910.
(3<*^) — The boiler of Hradec Bros.' threshing outfit exploded, September
16, on the John Calelly farm, near Clarkson, Neb. One man was killed, and
another received minor injuries. (This account was received too late to be
given in its proper place, in the regular list for September.)
(.390.) — A boiler exploded, October i, in a planing mill at \\'cst Augusta,
near Staunton, Va. One person was killed.
(.391) — On October i, the boiler of a Northern Pacific locomotive exploded
at Missoula, ]^Iont. One man was killed and two were severely injured.
(392.) — The boiler of a Denver & Rio Grande locomotive exploded, October
I, at Tennessee Pass, near Leadville, Colo. Two men were killed.
(393.) — On October 2 the boiler of a C. & O. locomotive exploded at
Fowlerton. Ind. Two men were severely injured.
(.194) — A boiler exploded, October 3, in W. R. Fossett's gin and grist mill,
Toomsboro, Ga. Five persons were injured, and it was thought that two of
these might not recover.
(.395) — Two tubes failed. October 3, in a water-tube boiler at the Inland
Steel Co.'s rolling mills. Indiana Harbor, Ird.
134 THE LOCOMOTIVE. [January,
(396.) — Eight cast-iron headers ruptured, October 3, in a water-tube
boiler at Swift & Co.'s packing house, East St. Louis, 111.
(.397-) — On October 4 a slight accident occurred to a boiler in an apart-
ment building owned by the Weissinger-Gaulbert Real Estate Co., Louisville, Ky.
(398) — Nine cast-iron headers fractured, October 5, in a water-tube boiler
at the Shoenberger Works of the American Steel & Wire Co., Pittsburg, Pa.
(399) — On October 5 an accident occurred to a boiler in the plant of the
Rowesville Cotton Oil Co., Rowesville, S. C.
(400.) — The boiler of a narrow gage locomotive exploded October 5, at the
plant of the Lackawanna Steel Co., Buffalo, N. Y. One man was severely in-
jured.
(401.) — A tube ruptured, October 6, in a water-tube boiler at Swift & Co.'s
plant. South Omaha, Neb. One man was injured.
(402.) — A boiler exploded, October 6, in the Breise sawmill, at Frederick
House, Ont. One man was killed, and two were seriously injured.
(403.) — The boiler of a Chesapeake & Ohio freight locomotive exploded,
October 7, at Losantville, near Newcastle, Ind. One man was fatally injured.
(404.) — The boiler of a Cleveland & Pittsburg locomotive exploded, Octo-
ber 7, at Newburg, Ohio. Three men were killed, and two were severely injured.
(405.) — On October 8, a flue burst in a heating boiler at New Jersey
avenue and E street, Washington, D. C. One man was seriously scalded.
(406.) — An accident nearly identical with No. 405 occurred October 8, in
the District Pumping Station, W^ashington, D. C. One man was seriously in-
jured, his skull being fractured. He may not recover.
(407.) ^-The boiler of a Pennsylvania freight locomotive exploded, Octo-
ber 8, near Bedford, Ohio. Three men were fatallj' injured.
(408.) — On October 10, the crown sheet of a boiler of the locomotive type
collapsed in the plant of the iNI. Rumely Co., La Porte, Ind. One man was
injured.
(409.) — A boiler belonging to Witham & Bowen exploded, October 11, at
L'nion City, Ind. One man was severely injured.
(410.) — On October 12, an accident occurred to a boiler in the Richmond
Baking Powder Co.'s plant, Richmond, Ind.
(411.) — On October 12, a boiler exploded on the Marion Oil Co.'s lease,
three miles north of Lafayette, Ohio. One man was instantly killed, and another
was seriously injured.
(412.) — A boiler belonging to J. W. Boyd exploded, October 14, at Lewis-
ton, 111. One person was seriously injured.
(413.) — A boiler exploded, October 14, in W. T. Carroll's sawmill, at Dun-
mor, near Russellville, Ky. Two men were killed, and two were seriously in-
jured.
(414.) — A tube ruptured, October 14, in a water-tube boiler at the blast
furnace of the R. Heckscher & Sons Co., Swedeland, Pa.
(415.) — A boiler exploded, October 16, at the shops of the National Rail-
ways of Mexico, Mexico City, ]\Iex. Two men were injured, and a fire fol-
lowed, which caused a heavy property loss.
(416.) — The boiler of a Kansas City Southern locomotive exploded, Octo-
ber 17, at Dequeen, Ark. Two men were killed and two were severely injured.
(417.) — The mud drum of a water-tube boiler exploded, October 17, in the
1911] THE LOCOMOTIVE, -135
department store of the luiu-ry-Hird- I h.iyer Dry Goods Co., Kansas City. .Mo,
< )iie man was injured.
(418.) — Tlie boiler of a tliresliin.i; macliine oiitlU explnded ()ctol)er iS, near
Lawrence, Kan. One man was fatally iniure<l.
(419.) — A boiler exploded, October 18, in the Uertig Supply Co.'s cotton
gin, at Jonesboro, Ark.
(.4JO.) — A cast-iron header ruptured, October iS, in a water-tul)e I)f)iler at
the plant of the Great Western Sugar Co., Longmont, Colo.
(421.) — Three sections of a cast-iron heating bf)iler fractured, October \<),
in William Buthorn's hotel, Grand Junction, Colo.
(422.) — On October 20, a blow-off pipe failed at tlie power ])lani of ilie
Marquette City & Presque Isle Railway Co., Marquette, Mich.
(42,^) — .A. tube ruptured, October JO. in a water-tube boiler at the power
plant of the American Railways Co., Scranton, Pa. One man was scalded.
(424.) — An accident occurred, October 20, to a lK)iler in the Richmond
Cotton Oil Co.'s plant, Holcomb, Mo. One man was scalded.
(425.) — A boiler exploded, October 20, in the bagging and rope plant of
the American Manufacturing Co., at Green Point, Brooklyn, N. Y. Six men
were killed and two were seriously injured, and one of the injured men subse-
quently died. The property loss was $20,000.
(426.) — The boiler of a freight locomotive exploded, October 20, at Hart-
wick, near Belle Plains, Iowa. One man was instantly killed, one was fatally
injured, and a third was injured so Ividly that his recovery was considered
doubtful.
(427.) — On October 22, an accident occurred to a boiler in Brandon &
Bcal's brewery, Leavenworth, Kans.
(428.) — A tube ruptured, October 24, in the Eettendorf Axle Co.'s plant,
Bettendorf, Iowa.
(429.) — On October 24, a section ruptured in a heating boiler in the Penn-
sylvania railroad station at Nescopeck, near Bloomsburg, Pa.
(430.) — A boiler exploded, October 25. in Enos Fuller's sawmill, near
Emory, Tex. Two men were scalded so badly that they may not recover. The
plant was badly wrecked.
(431.) — A tube ruptured, October 25, in a water-tube boiler at tlie Chicago
Coated Board Co.'s plant. North Water Street, Chicago, III.
(432.) — On October 25. a tube ruptured in a water-tube boiher at the plant
of the Semet-Solvay Co., Ensley, Ala.
(433-)— On October 25, a boiler exploded on the steamer City of Berlin,
Sturgeon Bay, Wis. One person was killed.
(434.) — A tube collapsed, October 26, in a boiler in C. C. Barton's sugar
house, Albemarle, La.
(435-) — The boiler of a traction engine exploded, October 28, at Scuffle-
town, some four miles northeast of Eaton, Ohio. Two young men, owners of
tlic outfit, were badly injured.
(436.) — The boiler of a Frisco loci:>motive exploded, October 28. at Poca-
hontas. Ala. The fireman was badh' scalded.
(437-) — On October 28. a tube ruptured and ten cast-iron headers frac-
tured in a water-tube boiler in the Savannah Lighting Co.'s power station. Savan-
nah, Ga.
136 THE LOCOMOTIVE. [January,
(438.) — A tube collapsed and ruptured, October 28, in a si.gar house boiler
on R. Chauffe Bros.' Ruth Planation, "Breaux Bridge, La.
(.439-) — ^On October 28, a blow-o!? pipe failed on a cotton gin boiler oper-
ated by Henry E. Wynn, ilfear Bremen, Ga. Mr. Wynn was fearfully scalded.
(440.) — On October 30, a blow-off pipe failed at the plant of Henry A.
Silsbee, Brookline street, Lynn, Mass.
C441.) — On October 30, an accident occurred to three boilers at the Lock-
hart Iron & S^^eel Co.'s plant, McKees Rocks, Pa.
(442.) — On October 31, a boiler exploded in Blackwell's cotton gin, Mays-
ville, Ga. Two persons were seriously injured.
(443.) — A boiler belonging to E. R. Earley exploded, October 31, at Louis-
ville, Ky. One person was injured.
(444.) — A tube ruptured, October 31, in a water-tube boiler at the Kim-
berly-Clark Co.'s paper mill, Appleton, Wis. One man was scalded.
November, 1910.
(445.) — On November i the boiler of a threshing outfit exploded at Rich's
Corners, near Lapeer, Mich. Three men were killed.
(446.) — A boiler used in drilling an oil well exploded, November 2. at
Martinsville, 111. One man was killed.
(447.) — The boiler of a Northern Pacific freight locomotive exploded,
November 2, at Newton Station, near Billings, Mont. One man was killed, one
was fatally injured, and two others were injured seriously but not fatally.
(448.) — -On November 2, several tubes ruptured in a water-tube boiler at
the Old 76 Distilling Co.'s plant, Finchtown, Ky.
(449.) — A water-tube boiler ruptured, November 3, in the Sharon Tin
Plate Co.'s works, South Sharon, Pa.
(450.) — The boiler of a Big Four locomotive exploded. November 3, at
Newcastle, Ind. One man was seriously injured.
(451.)^ — ^ On November 3, a boiler exploded on the Ohio River Sand Co.'s
dredge boat Ohio, at Ambridge, Pa. One man was killed, and six persons were
injured.
(452.) — The boiler of a traction engine, used for shredding corn, exploded,
November 4, on C. G. Lee's farm, at Putnamville, near Greencastle, Ind. Two
men were killed and one was seriously injured.
(453) — A tube failed, November 4. in a water-tube boiler at the Warren
Manufacturing Co.'s plant, Milford, N. J. One man was severely scalded.
(454.) — The boiler of a N. & W. locomotive exploded, November 5, in
the yards at Columbus, Ohio. The locomotive was wrecked.
(4E5-) — A hot-water heating boiler exploded, November 7, in A. H. Lamm's
residence, on Grand Boulevard, Qiicago, 111. The property loss was estimated
at $500.
(456.) — A tube ruptured, November 7, in a water-tube boiler in the Kim-
berly-Clark Co.'s paper mill, Appleton, Wis. One man was scalded.
(457) — On November 7, a tube ruptured in a water-tube boilet at the
power house of the Edison Electric Co., Brooklyn, N. Y. Six men were injured.
(458.)— A boiler exploded, November 8, in the Deemer Manufacturing
Co.'s plant, Deemer, ]\Iiss.
igii.j THE LOCOMOTIVE. • 137
(459.) — On November 9, a liibr failed in a water-tube Ijoiler at the power
house of the Johnstown Passenger Railway Co., Johnstown, Pa.
(460.) — A boiler used for agricultural purposes exploded, Novenilxr 10,
at Lewiston. 111. One person was severely injured.
(461.) — A tube collapsed, November 11, in a boiler at the Dc" Run Lead
Co.'s plant, Flat River, Mo. One man was killed and two were injured.
(462.) — A sawmill boiler exploded, November 11, at Byhalia, near Kenton,
Ohio. Four men were killed.
(463.) — A slight boiler cxpiosidii occurred, November 13, in the press
room of the Index-Appeal, Petersbur^i, Va. One man was injured.
(464.) — The boiler of a Grand Rapids & Indiana locomotive exploded,
November 13, at Vicksburg, Mich. Tliree men were injured.
(465.) — Two sections of a cast-iron heating l)oilcr fractured, November 14,
in Canodc's hotel, Amarillo, Tex.
(466.) — Two tubes ruptured, November 15, in a water-tube boiler at the
Spring street power plant of the Columbus Railway & Light Co., Columbus,
Ohio.
(467.) — A boiler used for agricultural purposes exploded, November 15,
at Dime, near Vandergrift, Pa. One man was injured seriously and perhaps
fatally.
(468.) — A tube ruptured, November 15, in a water-tube boiler at the power
plant of the Philadelphia Rapid Transit Co., on Thirty-third and Market streets,
Philadelphia. Pa.
(469.) — On November 16, several sections of a cast-iron heating boiler
fractured in a business and apartment building at 77-79 Second avenue. New
York City.
(470.) — On November 16, a boiler accident occurred in the plant of the
Beaver Dam Light, Heat & Power Co., Beaver Dam, Wis.
(471.) — 'On November 16, a boiler exploded in J. P. Mosher's sawmill, at
Tunmouth Creek, near St. Martin's, N. B.
(472.) — The boiler of a traction engine exploded. November 17, on Lind-
sey Reese's farm, near Pana, 111. Four men were injured.
(473) — A tube ruptured, Novemlicr 17, in the Highland Park Manufactur-
ing Co.'s cotton mill, Charlotte, N. C. One man was injured.
(474.") — On November 17, an accident occurred to a boiler owned by the
Hinsdale Sanitarium & Benevolent Association, Hinsdale, 111.
(475.) — The boiler of a Texas & Pacific locomotive exploded, November
18, at Sulphur river, near Texarkana. Tex. Tw'o men were killed and a third
w-as fatally injured.
(476.") — .\ heating boiler exploded, November 19, in the Methodist Church
at Califon, N. J. The boiler was new. and had been installed during the past
summer.
(477.) — The boiler of a freight locomotive exploded, November 19, in the
Pennsylvania yards at Altoona. Pa., cau-^ing a wreck which resulted in the death
of three men and injuries to three others.
("478.") — A boiler exploded, November 20, in the electric lighting plant at
Long Prairie, near Sauk Center, Minn. The property loss was estimated at
$1,500.
138 '^HE LOCOMOTIVE. [January,
(479.) — A cast-iron header ruptured, November 20, in a water-tube boiler
at the Philadelphia Rapid Transit Co.'s power station, on Thirty-third and
^Market streets, Philadelphia, Pa.
(480.) — On November 21, a heating boiler exploded in a school building
at Ainsworth, near Omaha, Neb.
C481.) — A boiler exploded, November 22, on the Braun farm, near Grand
Rapids, Wis. Two men were badly injured.
(482.) — A blow-oflf pipe failed, November 22, in the oil refinery of the
A. D. Miller Sons Co., Pittsburg, Pa. One man was injured.
(.483.) — On November 2^, a tube failed in a water-tube boiler at the Hyde
Park Manufacturing Co.'s cotton mill, Charlotte, N. C.
(484.) — The boiler of a freight locomotive exploded, November 24, on the
Pittsburg division of the Pennsylvania railroad, at ]\Ianor, near Greensburg, Pa.
One man was killed and two were injured.
(485.) — A heating boiler ruptured, on or about November 26, in the South
Chester Methodist church, South Chester, Pa.
(486.) — A boiler exploded, November 26, in the basement of Joseph Berko-
witz's glazier store, 775 Westchester avenue, the Bronx, New York City. T'our
persons were slightly injured, and the property loss was estimated at $1,000.
(487.) — On November 26, an accident occurred to a boiler at the Hoyle
Lurnbering Co.'s plant, South Carver, Mass.
(488.) — Two tubes ruptured, November 2y, in the Omaha Electric Light &
Power Co.'s plant, Omaha, Neb.
(489.) — On November 28, a mud drum, attached to a boiler, exploded at
the No. ID shaft of the St. Joseph Lead Co., Gumbo, Mo.
(490.) — A boiler belonging to Wheeler & Howes, coal merchants, ruptured,
November 28, at Bridgeport, Conn.
(491.) — The boiler of a Big Four locomotive exploded, November 28, at
Tilden, Ind. Three men w-ere injured.
(492.) — A boiler belonging to the Bell L'nion Coal Co. exploded, Novem-
ber 28, at Bell's mines, on Tradewater river, near Sturgis, Ky. Two mei: were
instantly killed.
(493.) — A tube ruptured, November 30, in a water-tube boiler at the Omaha
Gas Co. plant of the L^nited Gas Improvement Co., Omaha, Neb.
December, 1910.
(494.) — A boiler ruptured, December i, in the Akron Laundry Co.'s plant,
Akron, Ohio.
C495.) — On December 2 a blowoff pipe ruptured at a power plant under
the charge of Deliver A. Spaulding, Trustee, Plainville, ]\Iass. One man was
injured.
(496.) — The boiler of a freight locomotive exploded. December 3, on the
Denver & Rio Grande railroad, at Soldier Summit, near Salt Lake City. Utah.
Three men were killed.
(497.) — A blowofif pipe ruptured, December 3, in the plant of the Wor-
cester Lumber Co., Chassell, Mich.
("498.) — A heating boiler ruptured. December 5, in the North School build-
in?, Ada, Okla.
iQii] THE LOCOMOTIVE. 139
(499) — A slight lx)ilcr accident mcurred, December 5, in G. A. Robertson
& Co.'s paper mill, Hinsdale, N. H.
(500.) — On December 5 a boiler i xplodcd at Boyce, near Alexandria, La.,
in Dr. Robinson James's shingle mill. Dr. James was killed, and another man
was injured badly.
(SOI.) — A tube cxi)lo(lcd, Dccciiilicr 6, in a water-tube boiler at the plant
of the Pueblo & Suburban Traction \ Lighting Co., Pueblo, Colo. One man
was killed, and one was injured.
(S02.) — On December 6 one or more tubes failed in a boiler at the power
house of the Aurora, Elgin & Chicago lines, at Batavia, 111. One man was
severely injured.
(503.) — A blowofF pipe failed, December 6, in the plant of the Traders'
Paper Board Co., Bogota, N. J. One man w'as slightly scalded.
(.S04.) — A tube ruptured, Deccml)(.T 6, in a water-tube boiler at the Inland
Steel Co.'s plant, Indiana Harbor, Ind.
(505) — On December 7 a boiler accident occurred in the plant of the
Mountain Ice & Coal Co., Pueblo, Colo.
(506.) — A boiler belonging to A. W. Allen & Co. exploded, December g.
at New Bedford, Mass. Seven men were injured, three of them seriously. The
building was said to be a total loss.
(507.) — A boiler exploded, December 10, in the butcher shop of Mrs.
Lizzie Landis, Palmyra, Pa.
(508.) — A small boiler exploded, December to, in the laundry of the Mount
Mercy hospital, Buffalo, N. Y. One man was badly scalded.
(509.) — A cast-iron header ruptured, December 11, in a water-tube Ijoilcr
at the Rose Hill Sugar Refining Co.'s plant, Abbeville, La.
(510.) — A tube ruptured, December 12, in a water-tube boiler in the office
building of the Union Savings Bank & Trust Co., Cincinnati, Ohio. One man
was injured.
(Sii.) — The boiler of locomotive No. 261, of the IMissouri, Kansas & Texas
railroad, exploded, December 12, some seven miles north of Dallas, Tex. Two
men were killed and another was injured.
(512.) — On December 12 a boiler exploded at Weatherly, Pa., in the plant
of Read & Lovatt, silk throwsters. Two men were killed, and the property
loss was estimated at $22,000.
(513-) — A freight locomotive, drawing an International & Great Northern
freight train, exploded its boiler, December 13, at Aldine, between Houston and
Palestine, Tex. Three men were injured, and it was believed that one of these
could not recover.
(514.) — A tube ruptured, December [3, in a water-tube boiler at the Brooks
works of the American Locomotive Co., Dunkirk, N. Y.
(515.) — On December 15 a tube luptured in a water-tube boiler at the
Southern Iron & Steel Co.'s plant, Alabama City, Ala.
(516.) — Two boilers exploded almost simultaneously, on December 15, in
the plant of the Bendure Steam Heating Co., Fredonia, N. Y. One man was
killed, and another received injuries which imay result fatally. The building
was completely demolished, and all buildings within a radius of 300 feet were
damaged. The property loss was estimated as high as $250,000, but it is likely
that it did not materially exceed $150,000.
(517-) — A heating boiler exploded. December 16, in the county buildings
at Riverhead, L. I. One man was se\erely scalded.
140 THE LOCOMOTIVE. [January,
(518.) — The boiler of a camel-back locomotive exploded, December 17, on
the Erie railroad, at Cresthill, N. J. The fireman was fatally scalded.
(519-) — On December 20 a boiler belonging to T. J. Treadwell exploded
at Burke, Tex.
(520.) — On December 21 a section ruptured in a cast-iron sectional heating
boiler in the Allied Investors' Realty Co.'s apartment house, 18-20 West 107th
street, New York City.
(521.) — As the result of a collision, the boiler of the locomotive drawing
the "Manhattan Fl3'er" on the Pennsylvania railroad exploded, December 21,
at West Fifty-seventh street, Chicago, 111. One man was fatally bruised and
scalded. Ten other persons were also injured in a lesser degree, by the shock
due to the collision.
(522.) — A small boiler, used in a tunneling operation, exploded. December
21, at Belleville, N. J. Three men were injured.
(523.) — A tube ruptured, December 22, in a water-tube boiler at the plant
of the Electric Storage Battery Co., Philadelphia, Pa.
(524.) — On December 22 a slight explosion occurred on freight locomotive
No. 92 of the Grand Trunk railroad, at Battle Creek, Mich. Two men were
badly injured, and one of them cannot recover.
(525.) — A slight boiler explosion occurred, December 22. in the plant of
the Standard Manufacturing Co., Council Bluffs, Iowa.
(526.) — A boiler explosion occurred, December 22. in the electric lighting
plant at Alexandria, La.
(527.) — A boiler belonging to the J. Wood ^lanufacturing Co. exploded,
December 24, at Conshohocken, Pa. One person was injured.
(528.) — On December 24 a boiler exploded at the Pueblo smelter. Pueblo.
Colo. One man was injured seriously and perhaps fatally.
(529.) — A boiler used for heating the Grand Trunk railway station at St.
Catharine's, Ont., exploded on December 25.
(530.) — A flue ruptured. December 25, in a boiler at the Rail-Light power
house, Detroit avenue and Virginia street, Toledo, Ohio. One man was killed.
(531.) — Several cast-iron headers fractured, December 26, in a water-tube
boiler at the paper manufacturing plant of M. & W. H. Nixon, Manayunk, Pa.
(532.) — On December 26 a tube ruptured in a water-tube boiler at the Louis
Bergdoll Brewing Co.'s plant, Philadelphia, Pa.
(533-) — Three cast-iron headers fractured, December 28. in a water-tube
boiler at the Anson-Gilkey & Hurd Co.'s sash, door, and blind factor\', Merrill,
Wis.
(534-) — A boiler exploded, December 29, at the plant of the Morewood
Lake Ice Co., Morewood Lake, near Pittsfield, Mass. Thirteen men were killed,
and some twenty others were injured.
(535-) — Several cast-iron headers fractured, December 30, in a water-tube
boiler in the Marion Hotel Co.'s hotel, Little Rock, Ark.
(536.) — A blowoff pipe failed, December 30. at the sawmill of E. B. Norman
& Co.. Louisville, Ky. Five men were injured.
We can still furnish copies of the little book entitled The Metric System.
Ordinary edition, one dollar each ; bond paper edition, a dollar and a quarter.
Address our Hartford office.
X91I.]
THE LOCOMOTIVE
141
Boiler Explosions During* 1910.
We present, licrcuitli, uiir usual annual sunnnary of boiler explosions,
giving a tabulated statement of the nunil)er of such explosions that have occurred
within the territory of the United States (and in adjacent parts of Canada and
Mexico) during the year 1910, together with the number of persons killed and
injured by them. As we have repeatedly explained, it is difficult to make out
accurate lists of boiler explosions, because the accounts that we receive are not
always satisfactory; but, as usual, we have taken great pains to make the present
sunnnary as nearly correct as Rossil)!e. It is based up<jn the chronologically
arranged lists of explosions that are regularly published in The Locomotive;
and in making out these lists it is our custom to obtain several different accounts
of each explosion, whenever this is practicable, and then to compare these
accounts diligently, in order that the general facts may be stated with accuracy.
We have striven to include all the explosions that have occurred during 1910,
but it is quite unlikely that we have been entirely successful in this respect, for
many accidents have doubtless occurred that have not been noticed in the public
press, and many have doubtless escaped the attention of our numerous repre-
sentatives who furnish the accounts. We are confident, however, that most of
the boiler explosions that have attracted any considerable amount of notice are
here represented. Moreover, we can assure our readers, with the utmost posi-
tiveness, that no statistics of boiler explosions, at all comparable in accuracy
with those given in The' Locomotive, can be had from any other source whatever.
In three cases, during the year 1910, our attention has been called to the fact
that the source from which we drew our information was incorrect, and that
<ur accounts were correspondingly in error. The cases in question were as
fallows :
No. Ill, February 2^, Stanley Motor Carriage Works, Newton, Mass.
No. 174, April 21, Rich block. Maiden, Mass.
No. 182, April 25, residence of Prof. H. G. Chase, West Somerville, Mass.
Summary of Boiler Explosions for 1910.
MOXTH.
Number of j
Explosions. 1
Persons
Killed.
Persons
Injured.
1 Total of
Killed and
Injured.
January, . . . .
February,
March
April,
May,
June,
July
August
September, ....
October,
November, ....
December. ....
69
47
31
39
54
3-
36
44
34
55
49
43 ,
17
27
13
26
30
15
21
33
17
30
23
28
44
53
24
36
102
29
32
^5
39
44
50
61
80
\ 37
i
1 62
132
44
53
71
32
69
67
78
Totals
533 '
2S0
506
78')
142 THE LOCOMOTIVE. [January,
In these three instances the accidents that occurred could not properly be
described as boiler explosions, and we have therefore omitted them in preparing
the present summary.
The total number of boiler explosions in 1910, according to the best infor-
mation we have been able to obtain, was 533, which is somewhat smaller than the
number we recorded in 1909. There* were 550 in 1909, 470 in 1908, 471 in 1907,
431 in 1906, and 450 in 1905.
The number of persons killed by boiler explosions in 1910 was 280, which
is almost identically the same as the number in 1908. There were 227 persons
Icilled in 1909, 281 in 1908, 300 in 1907, 235 in 1906, and 383 in 1905.
The number of persons injured (but not killed) was 506 in 1910, against
422 in 1909, 531 in 1908, 420 in 1907, 467 in 1906, and 585 in 1905.
The average number of persons killed, per explosion, in 1910, was 0.525 ;
the average number of persons injured (but not killed), per explosion, was 0.949;
and the average number of persons that were cither killed or injured was 1.474
per explosion.
A summary of the .boiler explosions that we have recorded as occurring in
the United States, Canada, and Mexico, between October i, 1867, and January i,
1909, is given in The Locomotive for January, 1909. Correcting the figures
there given so as to bring them down to date, we find that between October i,
1867, and January i, 191 1, we recorded no less than 11,134 boiler explosions,
and that these resulted in the deaths of 11,391 persons, and in more or less
serious injuries to 16.562 others — the total number of persons that were either
.killed or injured by boiler explosions during this period being no less than 27,953.
At the quarterly meeting of the directors of the Hartford <6team Boiler
Inspection and Insurance Company, held at Hartford on Januar}? 2, 1911, Mr.
D. Newton Barney and Dr. George C. F. Williams were elected members of
the board. Mr. Barney is treasurer of the Hartford Electric Light Company
and a director of the New York, New Haven and Hartford Railroad, and Dr.
Williams is vice-president and general manager of the Capewell Horse Nail
Company, and a director of the Standard Fire Insurance Company, of Hart-
ford, and of the Hartford National Bank.
Mr. Sherwood F. Jeter, recently appointed supervising inspector of the
Hartford Steam Boiler Inspection and Insurance Company, is a native of the
south. He was born at Columbus, Georgia, on December 5, 1872, attended the
public schools of New York and Atlanta, and was graduated in the class of
1893 from the Georgia School of Technology. He entered the mechanical
department of this company at New Orleans in 1898, and (save for a short
period) continued with us, at New Orleans, Pittsburg, and Hartford, until 1906,
when he became associated as mechanical engineer with The Bigelow Company,
a well known boiler manufacturing concern of New Haven, Connecticut. Mr.
Jeter is a member of the American Society of Mechanical Engineers, is a fluent
writer on boilers and related subjects, and is peculiarly fitted, by education,
experience, and temperament, to perform the duties of the office to which he
has been called.
iQii.] THE LOCOMOTIVE. |4^
tt*
A. D. RisTEEN, Ph.D., Editor.
HARTFORD, JANUARY 25, 191 1.
The Locomotive can be obtained free by calling at any of the company's agencies.
Subscription price ^o cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Obituary.
Philip Corbix.
Philip Corbin, one of the foremost citizens of Connecticut, died, November 3,
at his home in New Britain, Connecticut, at the age of eighty-six. Born a poor
boy, he made his way, by his own efforts, to the high position that he occupied
in the industrial life of the state, and his life history should be thoughtfully
considered by all young men who aspire to a like advancement.
Mr. Corbin was born at \\'illington, Connecticut, October 26, 1824, and
was one of a family of ten children. He had few educational advantages, his
experience in this direction, outside of the ordinary public schools, being limited
to a term and a half at the West Hartford Academy. Up to the time that he
was nearly twenty he worked at farm labor, but on' March 18, 1844, he went to
New Britain and entered the employ of Matteson, Russell & Company, a concern
later known as the Russell & Erwin Manufacturing Company, where he earned
fourteen dollars a month, eking out his revenue by sweeping the factory for an
additional fifty cents a week. In the fall of 1844 he entered the shops of North
& Stanley, where he worked for a lock contractor at nineteen dollars a month,
spending his evenings with another contractor, who taught him the trade of
lock-making. He soon began to take contracts for the manufacture of locks,
and at the age of twenty-one he had nineteen men working for him, and four
years later his force numbered thirty. In June, 1849. he married Francina T.
Whiting, of New Britain, and the union proved a happy and altogether for-
tunate ond, up to the time of Mrs. Corbin's death, in February, 1909.
In 1848 Mr. Corbin, together with his brother Frank and a brass founder
named Edward Doen, formtd a partnership under the name of Doen, Corbin
& Company, to manufacture hardware, each of the partners contributing three
hundred dollars to the capital. Six hundred dollars were expended for land
and a building, and a hor^e and tread-mill were installed to supply power for
the machinery, which consisted of two lathes, a grindstone, and an emery-wheel.
Work was begun in ^lay, 1849, and the first shipment of goods was made on
July 4, 1849. Mr. Corbin usually began work at daylight, and did. each day,
labor probably equivalent to what three or four paid employees would have
performed.
On September i. 1849, Mrs. Corbin's father bought out Doen's interest in
the concern, and this interest he re-sold, in the fall of 1851, to the two Corbin
brothers. The firm then became knnwn as P. & F. Corbin. under which name
^44 THE LOCOMOTIVE. [January,
it is still doing business, after the lapse of nearlj^ sixty years. In 1858 Andrew
Corbin, another brother, joined the firm, and from that date down to Andrew's
death, on January .;, 1907, he and Philip were inseparably associated. Dr. Styles,
who had been intimate with these two brothers for nearly thirty years, said they
were two of the finest men he had ever known, and there are multitudes of
others who will give this sentiment their heartiest approval.
The growth of the business interests of the Corbin brothers was rapid and
continuous, and as they expanded, new companies were organized for dealing
with the special branches of manufacture, though all were under the same
central management. The Corbin Cabinet Lock Company was formed in 1882,
the American Hardware Corporation on ]\Iarch 13, 1902, the Corbin Screw Cor-
poration on May 2, 1903, and the Corbin Motor Vehicle Corporation on June 11,
1903. During Mr. Corbin's career, the invested capital under his management
increased from nine hundred dollars to ten million dollars, and the number of
persons employed increased from the original three to approximately ten
thousand.
He was a Christian of the most genuine kind, and a man generous in his
gifts of money and of counsel. Save under exceptional circumstances, he was
careful not to have his name known in connection with his benevolences, and
hence no man can tell how great these may have been. It is known, however,
that they were far in excess of any estimate of them that has yet been made, and
in some years his gifts exceeded his income. He did not leave a great fortune,
as fortunes are now reckoned, because he preferred to expend his wealth in the
doing of good, during his own life.
yir. Corbin had no desire for public office, but he served New Britain as
representative in the general assembly in 1884, and as senator in 1888. He was
also one of the presidential electors in 1892. As corporator, director, vice-
president, and ultimately president, of the New Britain Savings Bank, he gave
his ser\'ices to the public without any recompense whatever, and, as Mr. C. E.
Mitchell has well said, " His integrity was of that rock-ribbed order ^vhich is
based upon a man's recognition of his responsibility to God."
It is a rare man indeed, whose departure is felt as deeply as that of Philip
Corbin.
The following minute was adopted by the directors of the Hartford Steam
Boiler Inspection and Insurance Company, at a meeting held on January 2. iQii:
" With profound sorrow we, the directors of the Hartford Steam Boiler
Inspection and Insurance Company, record the death of our venerated associate,
Mr. Philip Corbin, who passed away at his home in New Britain, Connecticut,
on November third, beloved by thousands of his fellow citizens, and respected
and esteemed by all. Born in 182J, he had been actively engaged in business for
sixty-six years, and the remarkable development of the city in which he lived
was due in no small measure to his influence. He became a member of this
Board on February sixteenth, 1892, and served upon it continuously from that
time until his death. The great industries that grew up and prospered under
his guidance tell eloquently of his ability as an organizer and an executive, and
his name was the symbol of integrity and honor. His loss will be keenly felt,
and he will long be gratefully and kindly remembered by his associates, and
by legions of others who knew him for the fame that his noble character had
won."
191 1.] THE LOCOMOTIVE. 145
Flywheel Explosions during" the Year 1910.
We present, below, a list of the flywheel explosions that occurred in the
United States during the year 1910, so far as they have come to our attention,
it is doubtless incomplete, although wc have tried to make it as comprehensive
as possible. .\ny of our friends who may be interested in statiatics of this nature
can help us materially in the collection of the data, by giving us notice of any
flywheel accidents that may happen in their own neighborhood, and assistance
of this nature will be most gratefully received. Newspaper accounts should
always be marked with the name .uid date of the paper from which they are
taken, and the name and location of the plant at which the accident occurs
should also be accurately stated.
In the 67 accidents here recorded there were 16 men killed and 28 more or
less seriously injured. In many cases there were very narrow escapes from loss
of life on an appalling scale, and hence we ought not to assume the figures for
1910 to be fairly representative of extended experience in the matter of deaths
and injuries. Some of the averted possibilities of 1910 may become gruesome
actualities in 191 r.
The total property loss from flywheel explosions in 1910 cannot be stated
with anj' approach to accuracy. The loss is given whenever we knew what it
was, and the sum total for the year, counting only the estimates that are cited,
was $i53.6co. Yet a perusal of the facts as given in the list shows that this is
far short of representing the true loss. Thus in Xo. 21 '" the engine was
destroyed," though the loss is not stated; in No. 36 " the building and machinery
were damaged so that it was said that the department could not be operated
for several weeks," and yet no estimate of the damage is given ; in No. 40 it
is said that " the mill was shut down for three weeks as a resu'.r of the accident " ;
in No. 48 " the engine room was totally wrecked " ; and so on. It is not at all
unlikely that the actual total loss of propert}- from the accidents that we have
listed e.xceeded half a million dollars.
Flywhkfx Exn.n.sioxs Dtkixc, tqio.
(i.) — A flywheel burst, January 10, at the plant of tlie Vaughn Manufac-
turing Co., Columbia, Tenn. The accident appears to have been due to the
working loose of a set screw in one of the goverr.or gears, permitting the engine
to race. Property loss estimated at $500.
(2.) — A flywheel burst, January 10, at a gas well in Chesterfield. Iiid.
Property loss estimated at $100.
- (3.) — On February 18 a flywheel and wood chipper burst in the plant of
the Brevard Tannin Co., at Pisgah Forest, near Asheville, N. C. .apparently
the wood chipper went to pieces first, and then the governor of the engine failed
to operate properly, so that the engine raced on account of the removal of its
load. The flywheel was nine feet in diameter, and the property loss was said
to be between $5,000 and $6,000.
(4.) — .A. flywheel exploded, February 2^. in th.e Boehme & Ranch mill,
Monroe, Mich.
(5.) — The flywheel of a gasoline engine, ufcd for driving a pump, rup-
tured, on or about February 25, in the city water works, Stockton, Kans. The
wheel was 55 in. in diameter, and we are informed that the rim- was not broken.
146 THE LOCOMOTIVE. [January,
The hub was defective, and a new key was fitted — the said key being driven
so hard as to split the hub. There was no racing, so far as we are aware.
(6.) — A flywheel, 80 in. in diameter and normally making 200 revolutions
a minute, exploded, February 26, in the Provident Coal Co.'s plant, St. Clairsville,
Ohio. The accident was caused by the fracture of a bolt securing a leaf spring
in the shaft governor. The engineer was within a few feet of the engine, yet
the wheel exploded before he could shut off the steam. Property loss estimated
at $2,000.
(7.) — On February 27 a flywheel burst at AI. C. Harper's brick pit, McKees-
port, Pa. Property loss estimated at $2,000.
(8.) — On March 2 a flywheel exploded in tlie plant of the Ashgrove Lime
& Portland Cement Co., at Ashgrove, near Chanute, Kans. The wheel that
burst was a rope-drive whtel, 14 feet in diameter, on an engine generating some
560 horse-power. Apparently the driving rope ruptured or ran off the wheel,
breaking the governor belt in so doing. The engine, being thus relieved of its
load, and freed from the regulating action of the governor, ran away. As soon
as the wheel burst, a fragment of the rim accidentally struck and closed the
emergency valve on the rnam steam pipe to the engine, thus shutting off any
further supply of steam. The propertj' loss was estimated at $4,200. (An illus-
trated account of this accident is given in the issue of The Locomotive for April,
1910.)
(9.) — A flywheel burst, March 17, at the plant of the Central City Veneer-
ing Co., Huntington, W. Va. Property loss estimated at $1,500.
(10.) — On IMarch 19 a fl3-wheel exploded in the power house of a mine at
Ducktown, Tenn.
(11.) — A flywheel weighing some 15 tons exploded, March 2^, on a Corliss
engine in the paper mill of the C. G. Weeks Co., near Mott\alle, N. Y. After
the accident it was found that the main belt was broken, but it does not appear
whether this was the cause of the explosion, or one of its results. The broken
wheel is said to have sho\ui no flaws, and the owners of the plant stated that
there was no unusual duty on the engine at the time.
(12.) — A flywheel exploded, March 26, in the IMershon shops, at Sagi-
naw, Mich. One man was fatally injured.
(13.) — On March 27 a pulley burst in the plant of the Central Massachu-
setts Electric Light Co., Palmer, Mass.
(14.) — A flywheel exploded, April i, at the Universal Stone Co.'s plant,
Ives, Wis.
(15.) — On April 5 a flywheel burst at the Never Sweat mine. Anaconda,
Mont. One man was killed.
(16.) — A flywheel burst, April 5, in Butler county. Pa. One man was
killed.
(17.) — On April 14 an eight-foot flywheel exploded at the Pittsburg-Buffalo
mines, Marianna, near Monongahela, Pa. Fragments of the wheel broke two
ten-inch steam mains, so that for a time it was impossible to enter the building.
The chief engineer's skull was fractured by the flying wreckage, and he was
scalded to death by the escaping steam.
(18.)— A pulley exploded, April 28, in the Meade paper mill, Chillicothe.
Ohio. The accident was apparently due to the speeding up of the engine from
some cause. It is thought that the man in charge of the engine tried to stop
it, but just as he reached it a hea\'y pulley on another shaft exploded, killing
19II.] THE LOCOMOTIVE. -[47
liim instantly. It was found tliat tlu engine was uninjured, save for tlie break-
ing of a steam pipe that was struck by a fragment of t\ve wrecked pulley.
(19.) — A six-foot flywheel e.\[)loded, April 30, at the Stegcr piano factory,
Steger, 111. The chief engineer was instantly killed.
(20.) — On May 5 a serious accident occurred in the pow-er-house of the
Owosso & Corunna Electric Co., Owosso, Mich. The exact^jature of the acci-
dent is not clear, but so far as wc can judge from the data at hand, it was a
flywheel explosion. Apparently the governor failed to operate properly, and
the engine ran awa}'. The engine itself was practically destroyed, and a dynamo
is said to have been seriously damaged. The property loss was estimated at
$t 0,000.
(21.) — A ten-loot flywheel exploded. May 6. at the plant of the Westport
Paving Brick Co., Westport, Md. It is said that '" one of the ball springs of
the throttling governor worked out of place, preventing the governor from
regulating the admission of steam, with the result that the engine ran away."
The engine was destroyed, and one fragment of the flywheel was found a
thousand feet from the engine room.
(22.) — On May 7 a flywheel exploded in the Miller-Link sawmill, at New-
ton, near Orange, Tex.
(23.) — A flywheel exploded, May 9, at Freeport, Long Island, X. Y., in
Ira H. I'l-fommedieu's bakery. The governor broke and permitted the engine
to run away. Mr. L'Hommedieu was badly inj- red.
(24.'* — A four-foot fl>^■heel exploded. May 2', i.i the electric light plant
at Kennett Square, Philadelphia, Pa. The building was badly wrecked.
(25.) — A four-foot driven pulley burst. May 24, at the plant of Russe &
Burgess, Inc., Memphis, Tenti. The normal speed of the i ulley was 210 revo-
lutions per minute. (See also Nos. 59 and 65, below.)
(26.) — On May 25 a twelve-fix)t flywheel exploded in the Weyerhaeuser
planing mill. Everett, Wash. The roof of the building and one of the walls
were damaged.
(27.) — On May 31 a large flywheel exploded in the plant of the Escanaba
Manufacturing Co., Escanaba, Mich. Three employees were slightly injured,
and many had narrow escapes from death.
(28.) —A flywheel exploded, June 8, in the Stafford Mill, Fall River. Mass.
(29.) — A flywheel exploded. June 11, at the Empire Plow Works. Cleve-
land, Ohio. One man was injured.
(30.) — On June 12 a pulley, 70 in. in diameter, exploded in Frost & Son's
paper mill, Napanoch, N. Y. One man was killed, and two others were injured.
(See also No. 39, below.)
(31.) — The flywheel of a 400 horse-power Bates-Corliss engine exploded,
June 12, at the plant of the Oklahoma Portland Cement Co., Ada. Okla. One
■man was slightly injured, and fragments of the wheel were thrown to a distance
of 600 feet. The wheel was t6 feet in diameter, weighed about twenty tons, and
carried a i6-inch belt. It is said that the governor belt broke, and that the
safety cams, which are supposed to throw out the valve mechanism under these
circumstances, were improperly adjusted and inoperative. The engine raced,
and the flywheel burst before steam could be shut off.
(32.) — On or about June 17 a fly-wheel exploded at Cambridge, Iowa, in-
juring H. M. Bennington so badly that he died a week later.
-148 THE LOCOMOTIVE. [January,
(33.) — The flywheel of an Overland automobile exploded, June 19, while
the machine was being tested in a garage at Somerset, Pa. One man was in-
jured. The wheel broke into five pieces, one of which passed through two
plank floors and an inch of concrete, and the others went through the ceiling
and walls.
(34.) — On June 23 a large flywheel burst at the Russell oil well, near New
Carlisle, Ind. One man was injured.
(35.) — A flywheel, 80 in. in diameter and 13 in. across the face, exploded,
June 23, in the MorgaiUown & Kingwood railroad shops, Morgantown, W. Va.
One man was killed.
(36.) — On June 2S a flywheel exploded in No. i rod mill of the Illinois
Steel Co., Joliet, 111. One man was slightly injured. The building and machi-
nery were damaged so that it was said that the department could not be operated
for several weeks.
(37-) — A flywheel -exploded, July 2, in the file room of the Disston Saw
Works, at Tacony, Philadelphia, Pa. One man was injured. The wrecked
wheel was hurled througb a sixteen-inch brick wall.
(38.) — On July 2 a flywheel exploded in the plant of the Neosho Electric
Light Co., Neosho, Mo. It is said that a generator pulley broke first, thereby
removing the load from the engine, and that the governor failed to shut off
the steam, so that the engine raced. The estimated property loss was $2,800.
(39.) — A particularly interesting pulley explosion occurred, July 5, at the
Frost & Son's paper mill, Napanoch, N. Y. After the explosion at this plant
on June 12 (see No. 30, above), a new pulley was constructed to take the place
of the one that was destroyed, and especial care was taken to have the new
one strong and safe. It was 70 in. in diameter, with a rim ;^ in. thick, and it
weighed about 1,800 lbs., and ran at 350 revolutions per minute. The new pulley
exploded on July 5, after running 15 hours.
(40.) — At 12.15 a- rn., on the morning of July 9, a twelve-foot flywhe.l
exploded in the factory of the Akers & Taylor Manufacturing Co., at Qiarlton
City, Mass. It was running at 93 revolutions per minute, and formed part cf a
George H. Corliss engine, which was not provided with a separate safety stop.
The factory was running all night at the time, and the engineer in charge had
not been in the engine room for about half an hour. Suddenly the lights began
to grow dim, and the engineer ran to the boiler room at once, and proceeded
to the top of the boiler to shut off the steam. While he was there the wheel
exploded. One spoke, weighing about 500 lbs., passed up through three stories
of the mill, and fell again, through another part of the building, into the cellar.
Another part of the wheel tore through the outside wall of the building, and
landed some distance away, in a field. It is said that the mill was shut down
for three weeks, as a result of the accident. No cause has been definitely
assigned, but the fact that the lights grew dim just before the explosion would
naturally lead one to infer that the load was taken from the engine (by the
breaking of the main belt or otherwise), and that the engine then ran away.
(41.") — The flywheel of an automobile exploded. July 13, at the Pittsburjr
Automobile Academy, Pittsburg, Pa., while the machine was undergoing a
test. Two men were injured.
(42.) — The flywheel of an automobile belonging to Dr. Laidlaw exploded,
July 17, at Bluffton, Ind. One person was severely injured.
19"] THE LOCOMOTIVE. ^49
(43.) —On July 21 a flywheel exploded at the plant of the Burlington Flour-
ing Co., Winooski, Vt. The property loss was estimated at $4,000.
(44.) — A flywheel exploded, July 28, in the plant of the Lebanon Valley
Iron & Steel Co., Lebanon, Pa., killing one man. The engine, which was used
to operate a train of rolls, ran away, and the wliecl burst before steam could
be shut off. ^
(45.)— An eight-foot flywheel e.xploded, July 29, in the Friend Paper Co.'s
plant, West Carrollton, Ohio. The engine was a Buckeye, running at 138 revo-
lutions per minute, and the rim of the wheel was 3 in. thick and 24 in. wide.
It is said that the accident was cau.sed by the rocker arm key working out, and
rendering the cut-off inoperative. One fragment of the wheel passed through
the roof, 80 feet above the engine, and came down on the tracks of the Ohio
Electric Co., 600 feet away. Another passed through a 17-inch brick wall and
down through a floor, where it broke oflf a four-inch pipe.
(46.) — On August 9 a flywheel burst in the pickling department of the
Cambridge plant of the American Sheet & Tin Plate Co., Cambridge, Ohio.
One man was killed almost instantly. The wheel was eight feet in diameter.
(47-) — On August 18 a flywheel belonging to Edson J. Neighbor exploded
at Vernoy, N. J.
(48) — The engine room of the Bicking Paper Mills, at Bridgeport, near
Norristown, Pa., was totally wrecked, August 26, by the explosion of a flywheel.
One man was slightly injured. The engine house was unroofed, and one side
was torn out. It is said that the main belt ran off^ the wheel, and that the engine
then raced.
(49-) — A thirty-ton flywheel exploded, August 29. in the Arkansas Lum-
ber Co.'s plant at Warren, Ark. Seven men were injured, and it was thought
that two of these could not recover. The plant was also wrecked, and the prop-
erty loss was estimated at $90,000. Some of the flying fragments of wreckage
cut off twelve-inch timbers. The main drive belt broke, and one end of it
struck the governor and rendered it inoperative. The engine then ran away.
(50-) — A flywheel exploded, September 6, in the Standard Sanitary Manu-
facturing Co.'s plant, Louisville, Ky., killing the engineer. The engine was of
the Corliss typ.e making 72 revolutions per minute, and the wheel was 14 feet
in diameter, and built in two sections. The accident was caused by the racing
of the engine. Apparently the governor belt broke. The engine was not
equipped with a broken-belt stop, nor with an automatic stop of any kind.
Every spoke of the wheel was broken off close to the hub, and the engine was
completely wrecked.
(51.) — The flywheel of an automobile belonging to E. L. Sprague, of
Brandon, Vt., exploded, September 11, at Syracuse, N. Y. The chauffeur was
seriously injured. He had just cranked up the engine, and the wheel had come
up to speed, but the automobile itself was not in motion. The wheel flew into
hundreds of pieces, and the entire machine was badly damaged.
(52.) — -On September 16 a flywheel burst in the Hanover mill, at Whip-
pany, N. J. The engine had been shut down, and for some reason . (probably
for repair purposes) the governor had been removed, or disconnected. It is
said that an unauthorized workman, unaware of the true state of things, started
up the engine for the purpose of doing a small job. The engine at once devel-
oped great speed, and the workman, becoming alarmed, ran out of the building,
instead of shutting off the steam. One piece of the wheel passed throuch a
150 THE LOCOMOTIVE. [January,
brick wall, and landed 500 feet away. Another fragment, weighing nearly 500
pounds, went out through the side of the building.
(S3-) — A flywheel exploded, September 16, in the Pittsburg Coal Co.'s
power station, at Scott Haven, Pa. The chief engineer was instantly killed.
The wheel was 12 feet in diameter, and 31 in. across the face. Its normal speed
was 148 revolutions per minute. The main shaft was thrown fifteen feet, and
the engine was damaged beyond repair. Property loss estimated at $6,000.
(54-) — A driven pulley, 48 in. in diameter, exploded, September 30, in the
Roswell Manufacturing Co.'s plant, Roswell, Ga. The engine was connected
with a water-wheel. The belt ran off of the pulley driven by the water-wheel,
and the engine then ran away, the governor being inoperative.
(55.) — A flywheel exploded, September 30, in the canning factory at
Onarga, near Loda, 111. One man was badly injured.
(56.) — The flywheel of Joseph C. Hutchinson's automobile exploded, Octo-
ber 6, on South Thirtieth street, Philadelphia, Pa. Three men were slightly
injured, and the automobile was ruined. Fragments of the wheel also damaged
a near-by house.
(57.) — On October 12 a flywheel exploded in the Demmler Plate Co.'s
plant, McKeesport, Pa. Property loss estimated at about $25,000.
(58.) — -A flywheel belonging to F. Wayne exploded, October 15, at James-
town, N. D. One person was seriously injured.
(59.) — On October 15 a driven pulley, 48 in. in diameter, and running at
210 revolutions per minute, exploded at the plant of Russe & Burgess, Inc.,
Memphis, Tenn. This pulley was installed on May 26, to take the place of the
one whose explosion is noted luider item No. 25, above. (See also No. 65,
below.)
(60.) — On October 29 a flywheel exploded in the plant of the Fostoria
Glass Co., Moundsville, W. Va.
(61.) — On November 3 a flywheel exploded in the Scranton Electric Co.'s
power plant, Scranton, Pa. One person was injured.
(62.) — -A flywheel exploded, on or about November 14, in the Grafton
Roller Mills, Grafton. N. D.
(63.) — The flywheel of a threshing outfit exploded, November 18. at
Staunton, Va. One man was instantly killed. The accident was due to the
failure of the governor, the belt of wdiich either broke or ran off its pulleys.
(64.) — A flywheel exploded, December 2, in W. D. Byron & Sons' tannery.
Mercersburg, Pa. One man was killed and another was severely injured. It is
said that the engine raced, and that the men ran to shut off the steam, but that
the explosion occurred before they could do so. A piece of the wheel struck
the main steam pipe and broke it.
(65.) — ^ On December 8 a 48-inch driven pulle}-, running at 210 revolutions
per minute, exploded at the plant of Russe & Burgess, Inc., Memphis, Tenn.
This pulley was installed on October 16, to take the place of the one whose
failure is recorded above, in item No. 59. (See also No. 25.)
(66.) — On December 18 an unusual flywheel accident occurred in the Lona-
coning Electric Light Co.'s plant, Lonaconing, Md. A spring broke on the
shaft governor, within the flywheel, and some part of the governor flew out-
ward against the rim of the wheel. The rim was a foot or so in width, and
two inches thick, but the shock cracked it completely through. The engineer
succeeded in stopping the engine before further trouble ensued.
TUE L O C () M O T I V K. ^ 5 ^
(67.) — On December 20 a flywlucl exploded in the plant of William Ayres
& Son, Philadelphia, Pa.
Some Boiler Mathematics.
Here is a problem upon which any of our readers who may be so inclined
can try tlioir malhcmatical teeth. It came up in actual practice, although we
h.ivc changed the figure:, somewhat, so as to make the calculations a little
simpler.
A certain Ixiilor had two availa!)le sources of feed water, either one of
which was quite sufficient to supply all that was needed, under ordinary cir-
cumstances. One of the sources was a brook, and the other was a well.
Experience showed that when the boiler was running on the brook water alone,
it had to be opened and cleaned every eight weeks, while when it was running
on the well water alone, it had to be cleaned every three weeks.
The past summer being an unusually dry one in the locality in question,
it was found that neither source would furnish enough water, by itself, to
meet the needs of the plant. The two waters were therefore used together,
being run into a storage tank in the proportion of 1,600 gallons of the brook
water to 900 gallons of the well water. The problem is. to determine, from
the data here given, how often it would be necessary to clean the boiler when
running with the mixed feed.
Please note that this is a purely mathematical problem. In other words,
it is to be assumed that the character of the solid matter deposited by the two
waters is identically the same, and it is also to be assumed (although this would
not be the case in practice) that in the dry season each of the waters carries
just the same amount of solid matter, per gallon, that it does when the rainfall
is more plentiful.
We shall take pleasure in printing the solution of this problem, some time in
the near future ; but we must utterly and absolutely and unconditionally decline
to enter into correspondence about it. We make this explanation so that our
friends will spare us a repetition of the experience we had once before, when we
printed some problems without making this stipulation about writing letters.
The editor then had stacks of them to answer, so that before he had finished
the task, he accumulated a great and unprofitable weariness of the spirit.
Inspectors' Reports.
On pages 152 to 155, inclusive, we present general summaries of the work
done by the inspectors of the Hartford Steam Boiler Inspection and Insurance
Company, showing the number of delects of various kinds that were discovered
during each of the twelve months of the year 1910. The number of visits of
inspection, the total number of inspections (both internal and external), and
the number of complete internal inspections, as well as the number of hydro-
static tests performed, and the number of boilers condemned, during these
respective months, are given in the " Summary by Months," which will be
found on page 157.
152
THE LOCOMOTIVE,
[January,
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THE LOCOMOTIVE
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ooi-iNinOKHvnt^Ci-t «i-iOr^i-i'<l-wen M \0
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t
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b
b
b
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I
Cases of deposit of sediment.
Cases of incrustation and scale,
Cases of internal grooving,
Ca.ses of internal corrosion.
Cases of external corrosioi'.
Defective braces and stays,
Settings defective.
Furnaces out of shape.
Fractured plates,
Burned plates, ,
Laminated plates,
Cases of defective riveting.
Defective heads,
Cases of leakage around tubes
Cases of defective tubes, .
Tubes too light.
Leakage at joints,
Water-gages defective,
Blow-offs defective, .
Cases of deficiency of water,
Safety-valves overloaded,
Safety-valves defective, .
Pressiu-e gages defective,
Bc^ilers without pressure gages
LTnclassified defects,
XQI^1
THE LO(OMOTIVE
155
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156
THE LOCOMOTIVE
[Janlary,
Summary of Inspectors' Reports for the Year 1910.
During the year 19 lo the inspectors of the Hartford Steam Boiler In-
spection and Insurance Company made 177,946 visits of inspection, examined
347,25s boilers, inspected 138,900 boilers both internally and externally, sub-
jected 12,779 to hydrostatic pressure, and found 625 unsafe for continued in-
surance. The whole number of defects reported was 169,202, of which 16.746
v/ere considered dangerous. The usual classification by defects is '^ivcu be-
low, and a summary by months is given on page 157.
Summary, by Defects, for the Yi:ak 1910.
Nature of Defects.
Cases of deposit of sediment,
Cases of incrustation ard scale,
Cases of internal groov^ing.
Cases of internal corrosion.
Cases of external .orrosion.
Defective braces .md stays.
Settings defective,
Furnaces out of shape,
Fractured plates,
Burned plates,
Laminated plates.
Cases of defective riveting.
Defective heads.
Cases of leakage around tubes.
Cases of defective tubes.
Tubes too light.
Leakage at joints.
Water-gages defective,
Blow-ofifs defective, .
Cases of deficiency of v?ter,
Safety-valves overloaded, .
Safety-valves defective.
Pressure gages defective,
Boilers without pressure gages
Unclassified defects, .
Total,
Whole
Danger-
Number.
ous.
19,471
1-367
43,663 •
1,468
2,830
229
13,781
611
9,668
Soi
2,611
524
5.677
687
7,674
402
3,654
5-' I
5,174
478
565
50
3,225
610
1,204
166
13.015
1.789
9,691
2.50S
2,009
552
5,956
353
3,402
668
4,436
1,288
430
122
1,209
354
1,334
356
8,145
469
369
369
9
4
169,202
16.746
Comparison of Inspectors' Work during the Years 1909 and 1910.
Visits of inspection made
Whole number of inspections (both interna! and external),
N,.mber of complete internal inspections.
Boiler.-, tested by hydrostatic pressure, .
1 otal number of boilers condemned.
Total number of defects discovered,
Total number of dangerous defects discovered.
1909.
IQIO.
174.872
T 77.946
342.136
?: 17,^55
136,682
138,900
12,563
T 2,779
642
625
169.356
169.20.?
T6.385
16.746
igii]
THE LOCOMOTIVE,
157
Summary by Months for 1910.
Month.
Visits
of
inspection.
15.431
13.944
15.732
15.503
14.671
14,329
14,104
13.772
14,211
16.143
13,701
14,405
Number
of boilers
examined.
No. inspected
internally
and externally.
No. tested
hydro-
statically.
No. con-
demned.
No. of
defects
found.
No. of
dangerous
detects
found.
January,
February, .
March, . .
April, . .
May. . . .
June, . . .
July, . . .
August, . .
September, .
October,
November, .
December, .
30,978
27,275
30,831
29,913
29,716
26,934
26,529
26 276
27.937
31.754
30,082
29,030
347,255
10,647
8.520
11,157
12,359
12,821
13,232
14,304
11,863
1 1 ,902
12,079
10.979
9,037
138,900
784
898
1,079
1,251
1,097
1,119
1,334
1,134
1,292
1,194
913
684
41
45
52
69
44
64
77
39
50
60
38
46
Ik
15,601
12,476
14.787
15.470
15.723
14,908
15,298
13.141
13.721
13.695
12.943
11,439
1.503
1.246
1.350
1.547
1.531
1,304
1,468
1.233
1.492
1.365
1,418
1,289
Totals, .
177,946
12,779
625 169,202
16,746
The followintj table is also of interest. It shows that our inspectors have
nnde over three million visits of inspection, and that they have made over
six million inspections, of which more than two and a third million were com-
plete internal inspections. The hydrostatic test has been applied in more
than a quarter of a million cases. Of defects, more than three million and
three-quarters have been discovered and pointed out to the owners of the
boilers; and nejirly four hundred thousand of these were, in our opinion,
dangerous. Nearly twenty-one thousand boilers have been condemned by us
as no longer insurable, good and sufficient reasons for the condemnation being
given to the assured in every instance.
Grand Total of the In.spectors' Work from the Time the Company Began
Business, to January i, 191 i.
A'isits of inspection made 3,132,080
Whole number of inspections (both internal and external),
Complete internal inspections,
Boilers tested by hydrostatic pressure,
'I'otal number of boilers condemned, ....
Total number of defects discovered, ....
Total number of dangerous defects discovered,
6,060,913
2.378,026
287,128
20,967
3,823,267
392,229
We append, also, a summary of the work of the inspectors of this company
from 1870 to T910 inclusive. The year 1878 is omitted, because the data that
we have at hand for that year are not complete. Previous to 1875 it was the
custom of the company to publish its reports for the year ending with September
I. but in that year the custom was changed and the summaries were thereafter
made out so as to correspond with the calendar year. The figures given opposite
1875, therefore, are for sixteen months, '.leginning September r, 1874, and ending
December 31, 1875.
158
THE LOCOMOTIVE
[January.
Summary <
3F Inspectorf Work
SINCE 1870.
!
Boilers
Total num-
Total num-
Visits of
Whole num-
Complete
tested by
ber of
ber of
Boilers
Year.
inspection
ber of boilers
internal
hydrostatic
defects
dangerous
con-
made.
inspected.
inspections.
2.385
pressure.
discovered.
defects
discovered.
demned.
1870
5.439
10,569
882
4,686
485
45
1871
6,826
13,476
3,889
1,484
6.253
954
60
1872
10,447
2i,o65
6.';33
2,102
11,176
2,260
155
1873
12,824
24,998
0.511
■ 2,175
11,998
2,892
178
1874
14,368
29,20c
9.451
2,078
14,256
3.486
163
1875
22,612
44,76;
.4,181
3,149
24,040
6,149
216
1876
16,409
34,275
30,669
2,150
16,273
4.275
89
1877
16,204
32,97E
11,629
2,367
15,964
3,690
133
1879
17,179
36,169
13.045
2.540
16,238
3,816
246
1880
20,939
41,166
16,010
3.490
21,033
5.444
377
1881
22 41 i.
47,245
17.590
4,286
21,110
5.801
363
1882
25 742
55.679
21,428
4.564
33.690
6,867
478
1883
29,324
60, 142
24,403
4.275
40,953
7,472
545
1884
34.048
66,695
24,855
4,180
44,900
7.449
493
1885
37.018
71.334
26,637
4.809
47,230
7,325
449
1886
39.777
77.275
30,868
5.252
71.983
9,960
509
1887
46,761
89,994
36,166
5.741
99,642
11,522
622
1888
51,483
102,314
40,240
6,536
91.567
8,967
426
1889
56,752
110,394
44,563
7,187
105,187
8,420
478
1890
61,750
118,098
49,983
7.207
115,821
9.3S7
402
1891
71,227
137.741
57.312
7,859
127,609
10,858
526
1892
74.830
148,603
59.883
7.585
120.659
11,705
681
1893
81,904
163,328
66,698
7.861
122,893
12,390
597
1894
94,982
191,932
79,000
7,686
135,021
13,753
595
1895
98,349
199,096
76,744
8.373
144.857
14,556
799
1896
102,911
205,957
78,118
8,187
143,217
12,988
663
1897
105,062
206,657
76,770
7,870
131,192
11,775
588
1898
106,128
208,990
78,349
8,713
130.743
11.727
603
1899
112,464
221,706
85,804
9.371
157.804
12,800
779
1900
. 122,811
234.805
92,526
10,191
177,113
12,862
782
1901
134,027
254.927
99,885
11.507
187.847
12,614
950
1902
142,006
264,708
105.675
11,726
145.489
13,032
1,004
1903
153.951
293,122
116,643
12,232
147,707
12,304
933
1904
159.553
299.436
117,366
12,971
154,282
13,390
883
1905
159.561
291,041
116,762
13,266
155,024
14,209
753
1906
159.133
292,977
120,416
13.250
157.462
15,116
690
1907
163,648
308,571
124,610
13,799
159,283
17,345
700
1908
167,951
317,537
124,990
10,449
151.359
15,878
572
1909
174,872
342,136
136,682
12,563
169,356
16,385
642
1910
177,946
347,255
138,900
12,779
169,202
16,746
625
To avoid possible misunderstanding with respect to the figures in the last column of this
table, we would direct attention to the fact that no insurance company has the power to cause
the use of a boiler to be discontinue!. In other words, when we say we "condemn " a boiler,
we merely mean that we pronounce it unfit for the continuance of the insurance.
me Paitloril Sieani Boiler iDspeciion aqil iQSiiraiice Gonipaiiir.
ABSTRACT OF STATEMENT, JANUARY 1,
Capital Stock, . . . $1,000,000.
ASSETS.
Cash on hand and in course of transi
Premiums in course of collection.
Real estate
Loaned on bond and niortgasjio. .
Stocks and bonds, market value.
Interest accrued, ....
1911.
00.
$174,137-52^
209,440.08 ,
91,400.00,
1,140,810.00,
3,180,527.72
71,231.96.
Total Assets, $4,867,547.28,
LIABILITIES.
Premium Reserve, ....
Losses unadjusted, ....
Commissions and brokerage.
Other liabilities (taxes accrued, etc.).
Capital Stock,
Surplus over all liabilities, .
Surplus as regards Policy-holders,
Total Liabilities,
$1,000,000.00
1,638,967.31
$2,638,967.31
$2,010,733.76
130,809.04
41,888.01
45.149.16
2,638,967.31
$4,867,547.28
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN. Vice-President. CHAS. S. BLAKE, Secretary,
L. F. MIDDLEBROOK, Assistant Secretarv.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter. Superv^ising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURXHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President.
The Security Co., Hartford, Conn.
LUCIL'S F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer. The .-Etna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN. Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres..
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPM.VN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co.. Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY. Treasurer, The
Hartford Electric Light Co., and
Director N. Y.. N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas,
& General Manager, The Capeweli
HoTse Nail Co., Hartford, Conn.
Incorporated 1866.
Charter Perpetual.
THe Haitforil Sieani Boilei Inspeclioi) aqd Igsuiaiice Gonipaiiji
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
Department.
ATLANTA, Ga., . ■ .
611-613 Empire BIdg.
BALTIMORE, Md., .
13-14-15 Abell Bldg. .
BOSTON. Mass.,
loi Milk St.
CHICAGO, III., .
160 West Jackson St.
CINCINNATI, Ohio,
67-69 Mitchell Bldg.
CLEVELAND, Ohio, ,.
Century Bldg.
DENVER, Colo..
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St.
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA, Pa., .
432 Walnut St.
PITTSBURG, Pa., .
401 Wood St.
PORTLAND, Ore., .
Failing Bldg.
SAN FRANCISCO. Cal.. .
339-34^ Sansome St.
ST. LOUIS, Mo.,
319 North Fourth St.
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
wF«// information concerning the Company s Operations can be obtained at
any of its Agencies.
Repres^Jltatives.
W. M. Fr.\ncis, •
Manager & Chief Inspector.
L.wvFORD & jMcKim, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
V. S. ALLEifj Chief Inspector.
H. M. Lem'ON, Manager.
James L. ^oord. Chief Inspector.
J. T. ColeS^an, Assistant Chief Inspector.
\\'. E. GlE^son. Manager.
B. I"". CocirER, Chief Inspector.
H4 A. BaVmhart,
Manager & Chief Inspector.
Thos. E. ^hears.
General Agent & Chief Inspector.
I'. H. Wii^iAMS, Jr., General Agent.
F. S. Alle^, Chief Inspector.
Peter F,^ Pescud, General Agent.
R. T. Bu~kWELL, Chief Inspector.
C. C. Garimner, Manager.
W. W. Manning, Acting Chief Inspector.
CoRBiN, G(jiPDKiCH & WiCKHAM, General Agents.
Wm. J. Fa-rran, Chief Inspector.
S. B. Adaji^s, Assistant Chief Inspector.
James W.^Arrott, Ltd., General Agent.
BenjaminiFord, Chief Inspector.
]\[cCargar| Bates & Lively. General Agents.
C. B. Padqock, Chief Inspector.
H. R. Mann & Co., General Agents. \
J. B. Warner, Chief Inspector.
V. Hugo; |
Manjlgcr & Chief Inspector.
jkay'^
COPYRIGHT, 19t1, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol. XXVIII. HARTFORD, CONN., APRIL 25, 1911.
No. 6.
A Fly-Wheel Explosion at Towanda, Pa.
Tlic bursting of a wheel on atC " automatic " engine in the plant of the
Towanda Electric Illuminating Co., at Towanda, Pa., in the early morning
of April 20, 191 1, gives striking evidence of the incorrectness of the popular
opinion that engines of this class arc immune from such explosions. A brief
description of the attendant conditions, and a discussion of the probable cause
of failure, should therefore be of interest.
. Fk;. I. — Showing the Broken Wheel and Governor.
The wheel in question was mounted upon one of a pair of center-crank,
automatic, slide-valve, simple engines, each of which was belted to an
electric generator. Each engine was equipped with a shaft governor of
the Rites inertia tj-pe, the governor on the south engine (on which the
failure occurred) involving the use of a very heavy weight-bar.
-162 THE LOCOMOTIVE. [April,
During the evening of April 19 this south engine had been in operation
alone, and it was easily carrying the station load. At about 12.30 a. m.
of April 20 the night engineer, standing in the front doorway of the room,
heard a noise from the engine as though something was thrown from it. He
states that the lights immediately grew dim, and he thinks they went out
completely. In the darkness he hurried back to the rear of the room, intend-
ing to shut off steam at the throttle. He had reached the throttle and had
started to turn its hand wheel, when suddenly the engine speeded up,
the lights grew intensely bright, and, as he expressed it, " things began to fly."
Under the circumstances he prudently and hurriedly sought refuge in the
adjacent boiler room. In a brief time the commotion in the engine room
ceased, and upon returning he found the engine at rest with its valve gear
broken. He then completed the closing of the throttle valve, and, with
assistance, soon had the north engine in operation.
When opportunity afforded, an examination was made of the wrecked
engine, and it was found that the eighty-inch governor wheel had lost a
section of its rim, that one end of the governor weight-arm was missing,
and that the remainder of this arm had swung around on its pin so as to
wedge against the rim. The springs were still attached to the weight-arm,
but the rod or bolt by which they had been secured to the rim was broken
at the lock-nut, close to the spring-yoke, the portion which passed through
the wheel rim not being found. A structure of cast-iron, fastened to the
inner face of the rim and forming stops to limit the motion of the governor
arm, had been torn apart and destroyed. The eccentric rod and rocker arms
were irreparably damaged, and the foundation was so cracked and broken
that rebuilding will be necessary. The general appearance of the engine,
after the accident, is shown in Figs, i and 5.
The damage, except to the engine itself, was fortunately small. The slightest
imaginable deviation of the fragments from the courses they actually took
would probably have resulted in heavy losses, however. One fragment of the
rim passed through the ceiling and roof of the building, narrowly missing
the main steam pipe. A larger piece had apparently been thrown on a
descending tan-gen-t against the light floor, which it crushed, and from which
it rebounded against the face of the main switch board. It merely sheared
off a pair of pilot lamps from this board, and then carromed aside and
finally came to rest just short of the dynamo. The heavy weight-arm end also
bounded from the floor against the resistance box of a voltage regulator,
destroying this resistance and cracking the marble panel to u-iiich it was
attached, but not damaging the delicate mechanism of the regulator itself,
nor even breaking its glass case.
Happily no one was injured by the flying wreckage, though it is almost
certain that one death would have resulted, if the accident had occurred a
few minutes later. One of the attendants was purposing to change the load
from the south engine to the other one, and this operation would have taken
him to the front of the switchboard, directly in the path of the fragments.
In fly-wheel accidents, especially when they occur on shaft-governed
engines, it is often most difficult to determine the primary cause of the
failure. In this case, however, the behavior of the engine immediately
before " things began to fly "' tells a pretty fairly intelligible story, which
we proceed to relate, so far as we have been able to read it.
19"]
THE LOCOMOTIVE,
163
iMg. 2 is an outline drawing of the wheel and the governing apparatus.
AH is a heavy arm, called the "fiovernor arm", which is secured to one
of the spokes bj' means of a pivot, I'. At the respective ends of the governcjr
arm are cast-iron boxes, A and B, within which are weights, firmly bolted
in position so that they cannot sliift about during the operation of the
engine. The little cross indicates tlie center of the shaft, an4» the point .1/
shows the pcxsiiion of the center of mass of the arm and its weights. If the
weights in A and B were exactly eipial, and were also similarly placed, the
point M would coincide with the gcdmetrical center of the governor arm-
In the actual case, however, more weij^hts are placed in B than in A, so as
to make the center of mass of the governor arm lie a little towards B, as
indicated. At R is a pin, known as the " eccentric pin ", which operates the
slide valve of the engine, and at S is a device for limiting the motion of
the governor arm in both directions.
In Fig. 2 the governor is shown with the arm close to the position giving
the maximum cut-off. When the wheel is revolving at a uniform speed the
governor arm is subject to a centrifugal force which tends to throw its
center of mass, \I, further away from the center of rotation (which is
Fig. 2. Fic. 3. Fic. 4.
Diagrams Illustrating the Action of the Governor.
marked by the cross). This tends to make the governor arm turn about
the pin P in the direction in which the hands of a clock move. To oppose
this tendency a pair of springs are provided, as shown, and when the
apparatus is properly adjusted, the centrifugal force of the arm is balanced
against the tension of the springs in such a way that the cut-off of the
engine has the proper value, at the speed at which the engine is designed
to run.
If, now, th€ engine were to gradually speed up, the centrifugal force
developed in the governor arm would also gradually increase at the same
time, and this would cause the point M, in Fig. 2, to recede further from
the little cross, the governor arm turning about the pin P, and simulta-
neously stretching the springs. In this way the eccentric pin, E, would
be brought nearer to the center of the shaft, and the cut-off shortened.
Furthermore, if the engine were to speed up suddenly (instead of gradually),
as might happen, for example, from the breakage of the main driving belt,
the wheel itself (which is revolving in the direction of the arrow) would
jump forward quickly, but the heavy governor arm, AB, would not do so,
on account of its inertia. As a result, the wheel would almost instantly
164
THE LOCOMOTIVE.
[April,
gain on the arm, and the cut-ofif of the engine would be reduced with
corresponding promptness.
It will be seen, from the account here given, that in a governor of
this type it is the inertia of the arm that regulates the cut-off when the
change of speed is sudden, while it is the centrifugal force ' acting upon
the arm that effects the regulation when the change of speed is gradual.
The mechanism is ingenious, and under ordinary circumstances it is
also quite efficient. It has the disadvantage, however, that any sudden
variation in the speed, even though it be but slight in amount, causes the
governor arm to be brought smartly against one or the other of the limiting
^tops at S: and we are of the opinion that the shocks so produced are
J---.
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Showing the Damaged Foundation.
likely, sooner or later, to weaken the cast-iron parts upon which these
shocks are thrown. Care should therefore be taken to detect such incipient
•cracks as may form in any part of the stop device, S, or in the projection
from A that engages with these stops, or along the lines where the boxes
A and B join the central portion of the governor arm.
Returning, now, to a consideration of the accident which serves as a
text for these remarks, we may assume that prior to the accident the arm
was approximately in the position shown in Fig. 2, although, as the load
was light, it probably was swung on its pin so as to produce a somewhat
shorter cut-ofT than that here indicated. Now the engineer first heard a
noise as of something thrown from the wheel, and immediately thereafter
1911.] THE LOCOMOTIVE. 165
the electric lamps grew dim ;iiiil perhaps went out entirely. Of course
the dimming of the lamps indicates a slowing of the engine speed, and
with undiminished steam admission pressure, the reduced speed -suggests
a shortening cut-ofT. ihc bolt holding the springs to the rim of the wheel
was found to be broken, after the accident, and it appears almost certain
that it was this bolt that gave out first, its breakage releasing the spring
tension and permitting the governor arm, under the influcrtte of centrifugal
force, to fly around to its position of minimum cut-off, as shown in Fig. 3.
The broken end of the spring bolt was probably thrown from the wheel
at the outset, and it was very likely this that made the noise that first
attracted the engineer's attention. Our theory that it was the spring bolt
that lirst failed would seem to explain each circumstance of the early events
that were noted. We proceed, ne.xt, to trace the later consequences.
Had the governor arm, under the action of centrifugal force, remained
in the position shown in Fig. 3, the engine should gradually have come to
rest without further damage. This would doubtless have been the actual
course of events, except for the inertia of the governor arm itself, which in
this type of apparatus (as we have explained above) is utilized to secure
close regulation. As the wheel slowed down, it presently reached a speed
where the centrifugal force of the governor weight was insufficient to hold the
arm in its extreme position, against the tendency of its mass to maintain its
own velocity of rotation. When this state of affairs had been attained, the
slightest additional retardation of the engine would cause the governor arm
to advance relatively to the wheel, until it was again in the position shown
in Fig. 2, with the eccentric pin in the position of maximum cut-off. This
movement, when it took place, was undoubtedly very sudden, and the engine,
then acting under the stimulus of a long cut-off, at once leaped to high speed,
generating the brilliant lights noted by the attendant.
Reasoning along the lines here indicated, it will be seen that we might
logically anticipate an alternate retarding and speeding of the
wheel, which might continue without any great damage until the throttle was
closed. Experiences of this sort are not uncommon, wnth broken springs
upon shaft governors. In the case now before us, however, the rapid accelera-
tion of the wheel was attended by a powerful effort of the arm — due to
inertia, acting this time in conjunction with centrifugal force and unopposed
by the spring — to seek the position shown in Fig. 3. Apparently the effort
was so great that the rim stop at 5" was broken away, and the arm ceased its
individual motion only when the weight box. B, had wedged against the rim
as shown in Fig. .j. The shock of this sudden stop was severe enough to
snap off the weight box A, which may have been already weakened in fractur-
ing the stop 5". The box A, flying against the rim, then broke it out at the
point shown in the illustrations. The flange of the broken portion of the rim
shows evidence of contact with the weight box, and thus corroborates the
foregoing theory of the accident.
We can still furnish copies of the little book entitled Tlic Metric System.
It gives many tables for converting metric measures into our own, and the reverse.
We believe it to be the handiest and best thing of its kind to be had. Price
$i..25. (Bond paper edition $1.50.)
166 THE LOCOMOTIVE. [April,
Boiler Explosions
January, 191 i.
(i.) — On January- i a slight boiler explosion occurred in Secor's green-
houses at Forest Cit}-, Iowa.
(2.) — Several headers fractured, January i, in a water-tube boiler at the
power house of the Lima-Honeoye Electric Light & Railroad Co., Lima, N. Y.
(3.) — A tube ruptured, January i, in a water-tube boiler at the power
plant of the Pueblo & Suburban Traction & Lighting Co., Pueblo, Colo. Two
men were injured.
(4.) — On January 2 a blowoff pipe failed at the water works and electric
light plant, Appleton, Minn. The engineer was scalded.
(5.) — A blowoff fractured, January 3, in the Colburn Mills, IMcPherson,
Kans. Three persons were severelj^ injured.
(6.) — A cast-iron section ruptured, January 3, in a heater at the Staples
School, Bridgeport, Conn.
(7.) — A boiler flue burst, January 4, on the Big Four railroad, at Brooks
Station, Ohio. Four persons were severely injured.
(8.) — On January 4, a blowoff pipe failed at the New Mohn Laundry,
Cincinnati, Ohio. One man was scalded.
(9.) — A boiler belonging to C. A. Lindan exploded. January 4, at Duluth,
Minn.
(10.) — A blowoff pipe ruptured, January 4, in the Warrant Warehouse Co.'s
Cotton Compress, Birmingham, Ala. The fireman was injured.
(11.) — On January 4 a blowoff pipe failed in E. B. Norman & Co.'s saw-
mill, Louisville, Ky.
(12.) — A tube ruptured, January 4, in a water-tube boiler in the light,
power and water works plant of the City of Monroe, La.
(13.) — A boiler exploded, January 5. in a seminary at Manchester, Vt.
(14.)— A hot water boiler exploded, January 5, in the high school build-
ing at St. Paul, Neb.
(15.)— A tube ruptured, January 5, in a water-tube boiler at the Joliet
plant of the Illinois Steel Co., Joliet. 111. One man was injured.^
(16.)— On January 5 a return bend failed in a pipe boiler in the plant
of O. J. Maigne & Co., New York City.
(i7.)_0n Januarj^ 5 a hot water boiler exploded in the Collegiate In-
stitute, St. Catharines, Ont.
(18.)— A tube failed, January 5. in a water-tube boiler in Charles Pope's
beet sugar factory, Riverdale, 111. One man was injured. (Compare No. 3^
below.)
(19.) _0n January 5 a heating boiler exploded in the Hotel Royal. Altoona,
Pa.
(20.)— On January 5 a boiler ruptured in the Duff Grain Co.'s elevator,
Nebraska City, Neb.
(21.)— The boiler of a locomotive exploded. January 6. on the Burhngton
Railroad, at Bachester, Wyo. Two persons were killed and one was fatally
injured.
(22.) _ A tube ruptured, Janiwry 6, in a water-tube boiler at the Union
Buffalo Mills, Union, S. C. One man was injured.
19".] THE LOCOMOTIVE. lt)7
(-'3) — Four cast-iron licackrs riii)tured, January 7, in a water-tube boiler
at the plant of the Ingersoll-Rand Co., Easton, Pa.
(24.)— A boiler belonging to O. C. Hcggen exploded, January 8, at Des
Moines, Iowa, l-'our persons were severely injured.
(25.) — On or about January 8 ;i boiler exploded in the central heating
plant of the George Junior Republic, at Freeville, N. Y.
(26.) — The boiler of a Chesapeake & Ohio locomotive exploded, January
8, fifteen miles east of Frankfort, Ky. One man was fatally injured, and two
were injured less seriously. The explosion consisted in the failure of the
crown sheet.
{27.) — A slight boiler explosion occurred, January 8, at the sanitarium
of the Kneipp Water Cure Co., New Orleans, La.
(28.) — A heating boiler exploded, January 9, in the residence of Julian H.
Hill, Richmond, Va. The property loss exceeded $3,000.
(29.) — On January 9, at the plant of the Light, Heat and Power Co., Fair-
bury, 111., a spring broke in a pop safety valve while under steam pressure,
causing the rupture of the bonnet of the valve.
(30.) — On January 9, a tube ruptured in a water-tube boiler in A. J.
Stahl's electric light and hot water heating plant, Belvedere, 111. One man was
injured.
(31.) — A boiler exploded, January 10, in Charles Hearst's saw and grist
mill, near Little Rock, Ark. Two men were severely injured.
(32.) — On January 10, a tube ruptured in a water-tube boiler at the
plant of the Michigan Alkali Co., Wyandotte, Mich.
(33.) — On January 10, a slight boiler explosion occurred in a bakery at
Elyria, Ohio.
(34.) — On January 11, a tube failed in a horizontal tubular boiler at the
Ce^ntral Grammar School, Grand Rapids, Mich.
(35.) — A boiler exploded, January 12, in the city hall at Crookston, Minn.
One person was injured.
(36.) — The crown sheet of a locomotive belonging to the Longdale Iron
Co. exploded, January 12, at Longdale, Va.
(37.) — The boiler of a Southern Pacific locomotive exploded, January 12,
near Flatonia, Texas. Two men were killed.
(38.) — A tube failed, January 12, in a water-tube boiler at Charles Pope's
beet sugar factory, Riverdale, 111. One man was injured. (Compare No. 18
above.)
(39.) — A locomotive boiler exploded, January 13, on the Illinois Central
Railroad, at Kankakee, 111. Three persons were severely injured.
(40.) — A tube ruptured, January 13, in a water-tube boiler at the plant
of the Southern Iron & Steel Co., Alabama City, Ala. One man was scalded.
(Compare Nos. 43, 71, 93, and 109 below.)
(41.) — On January 13 a tube ruptured in a water-tube boiler at the plant
of the Lackawanna Steel Co., Lackawanna, N. \'. (Compare No. 45, below.)
(42.) — A boiler exploded, January 14, in the electric light and power
house at Rushville, Mo. Two men were killed and the plant was demolished.
(43.) — A tube ruptured. January 14, in a water-tube boiler at the plant
of the Southern Iron & Steel Co., Alabama City, Ala. (Compare Nos. 40, 71,
93, and 109.)
168 THE LOCOMOTIVE. [April,
(44-,) — On January 14 a tube ruptured in a water-tube boiler in the
Electric Storage Battery Co.'s plant, Philadelphia, Pa.
(.45-) — A tube ruptured, January 15, in a water-tube boiler at the plant
of the Lackawanna Steel Co.. Lackawanna, N. Y. ( Compare No. 41, above.
The accidents were on different boilers.)
(46.) — A tube ruptured, on January 16, in the J. L. Hudson Co.'s depart-
ment store, Detroit, Mich.
(47) — A slight explosion occurred, January 16, in a heating boiler in a
public school building at White, S. D.
(48.) — A boiler exploded. January 16, on the towboat T. N. Davis, on the
Ohio River, six miles above Cairo. 111. One man was killed and the boat was
badl}' damaged.
(49.) — On January 16, a boiler exploded at Cleary's Stone Works, Marietta,
Ohio. Two men were killed and one w-as seriously injured.
(50-) — A boiler exploded, January 17, in the Archer sawmill, at Eagle
Point, twelve miles north of New Boston, 111. One man was killed.
(51.) — On January 17, three headers failed in a boiler on the V. S.
battleship Dclaix.'are, as she was nearing Hampton Roads. Va. Eight men were
killed and one received injuries that were believed to be fatal.
CS^) — A heating boiler burst, January 18. in the high school building at
Wethersfield, Conn.
(53-) — A tube ruptured, January 18, in a water-tube boiler at the plant
of the Old "76 Distilling Co., Finchtown, Ky.
(54) — The boiler of a New York Central freight locomotive exploded, Jan-
uary 18, at Wende, twentv miles east of Buffalo. N. Y. Three men were
killed.
(55-) — A cast-iron header fractured, January 19. in a water-tube boiler
at the power station of the Philadelphia Rapid Transit Co., Thirty-third and
Market streets, Philadelphia, Pa. (Compare No. 134. below.)
(56.) — A boiler exploded, January 19, in the primary school building, at
Hopkinton, Iowa.
(57-) — A cast-iron header fractured, January 19. in a water-tube boiler
at the power station of the Terre Haute, Indianapolis & Eastern Traction Co.,
Terre Haute, Ind.
(58.) — On or about January 19 a boiler exploded in Benjamin Hendrickson's
greenhouse, Delphi, Ind. Two men were injured, and the property loss was
estimated at $400.
(59.) — A tube failed. January 19. in a boiler at the power house of the
Lehigh Coal & Navigation Co., Lansford, Pa. One man was fatally injured.
(60.)- — h. heating boiler exploded. January- 19, during the course of a
revival in the Wesley Methodist Episcopal Church, Georgetown, Del.
(61.) — A tube ruptured, January 20, in a water-tube boiler in the power
house of the Elast Liverpool Traction & Light Co., East Liverpool, Ohio. Two
men were injured.
(62.) — A boiler exploded, January 20, in the Sunday Creek Coal Co.'s
plant. Cedar Grove, W. Va. Two persons were severely injured.
(63.) — A cast-iron header fractured, January 20, in a water-tube boiler in
the Savannah Lighting Co.'s plant. Savannah, Ga.
19II.] THE LOCOMOTIVE. 169
(64.) — A blowoff pipe failed, January 20, in E. H. Plank's elevator mills,
Lodi, Ohio. One man was slightly injured.
(,t>5. ) — On January 20, a hlovvofT i)ii)e ruptured in tlic Lucke Cotton Mili.^,,
Concord, X. C. Two men were injured.
(66.) — A small boiler exploded, January 21, in the basement of the Sweet-
water College Preparatory School building, Sweetwater, Tenn. The property
loss was estimated at from $500 to $600.
(67.) — Two tul>es ruptured, January 21, in a water-tube boiler in the
Chittenden Hotel, Columbus, Ohio. (Compare No. 88, below).
(68.) — On January 24, a l)oiler exploded in a public school buildinf>: at
Greensboro. N. C.
(69.) — A cast-iron header ruptured, January 24. in a water-tube boiler
operated by the Philadelphia Rapid Transit Co., Philadelphia, Pa.
(70.) — .\ boiler exploded, January 24, In tlie St. Germain Garage, St.
Cloud, Minn.
(71.) — A tube ruptured, January 25. in a water-tube boiler in the Southern
Iron & Steel Co.'s plant, Alabama City, Ala. (Compare Nos. 40, 43, 93, and
109.)
(72.) — On January 26, a tube ruptured in a water-tube boiler in the .Mkali
Rubber Co.'s plant, Dubuque, Iowa.
(73.) — A boiler belonging to Barkley Bros, exploded, January 27, in the
Cannon oil field, near Sour Lake, Tex.
(74.) — On January 27, a cast-iron header fractured in a water-tube boiler
at the Philadelphia Rapid Transit Co.'s power house, Ninth and Dauphin streets,
Philadelphia, Pa.
(75.) — On January 29, five sections of a cast-iron sectional heating boiler
fractured in the buildirg of Tintic Lodge No. 711, B. P. O. E., Eureka, LUah.
(76.) — -A tube ruptured, January 31, in a water-tube boiler in the New-
berry Cotton Mills, Newberry, S. C.
February, 191 i.
(77.) — A boiler exploded, February T, in a grist mill at Bruin, Elliott
county, Ky. Two persons were killed and two others were fatally injured.
(78.) — A tube failed, February i. in a water-tube boiler in the Colonial
Theater, Boston, Ma.ss.
(79.) — On February 2 a tube ruptured in a water-tube boiler in the City
Light & Water Works, Fairbury, Neb.
(80.) — On February 2 a blowoff pipe connected to a digester fractured in
the Champion Fibre Co.'s plant, Canton, N. C. Five men were scalded.
(81.) — Three sections of a cast-iron sectional heating boiler fractured,
February 3. in the Skelton Publishing Co.'s plant. Salt Lake City, Utah. (Com-
pare No. 119, below.)
(82.) — A blowoff pipe failed, February 3, in the L. B. Southwick Co.'s
tannery, Peabody, Mass. Two men were injured.
(83.) — A tube ruptured, February 5, in a water-tube boiler in the Northern
Cambria Street Railway Co.'s plant, St. Benedict, Pa.
(84. ') — On February 5 a tube ruptured in a water-tube boiler in the Ohio
Electric Railway Co.'s plant, Medway. Ohio.
170 THE LOCOMOTIVE. [Aikil,
(85-) — On February 6, a hot water boiler exploded in a tenement house
on East Sev^enty-seventh Street, New York City. Fire followed the explosion,
and the building, which was known as the " House of All Nations " (on account
of the varied nationalities of its tenants), was badly damaged.
(86.) — On February 6 a blowoff pipe failed in the boiler plant of the
Michigan Agricultural College, Lansing, Mich. One man was injured.
(87.) — A blowoff failed, February 6, in the American Carving Mfg. Co.'s
plant, Grand Rapids, Mich.
(88.) — A cast-iron header ruptured, February 7, in a water-tube boiler
at the Chittenden Hotel, Columbus, Ohio. (Compare No. 67, above.)
(89.) — The boiler of a Missouri, Kansas & Texas locomotive exploded,
February 8, in the roundhouse at Smithville, Tex. Ten men were instantly killed
and nine were injured. The property loss was estimated at $20,000.
(90.) — Several tubes ruptured, February 8, in a water-tube boiler at the
plant of the Waterloo, Cedar Falls & Northern Railway Co., Waterloo, Iowa.
(91) — A boiler exploded, February 10, in Franks' steam laundry, West
Third street. Little Rock, Ark. Three persons were slig'htly injured.
(92.) — On February 10, a boiler exploded in Thomas King's sawmill at
Parksville, six miles south of Benton, Tenn. Four men were killed and three
were seriously injured.
(93.) — On February 14 two tubes failed in a water-tube boiler in the
Southern Iron & Steel Co.'s plant, Alabama City, Ala. (Compare Nos. 40, 43,
71, and 109.)
(94.) — The boiler of a Great Western freight locomotive exploded, Feb-
ruary 14, near Ingalton, 111. One man was instantly killed and five others were
injured. It was believed that one of the injured could not recover.
(95.) — On February 14 a boiler exploded in the basement of the candy
factory of H. Nuss & Co., Philadelphia, Pa. One man was killed.
(96.) — On February 15, a blowoff pipe failed in the Taylor-Burt Co.'s
paper mill, Holyoke, Mass. One man was injured.
(97.) — A section fractured, February 17, in a cast-iron heating boiler in
the public library, Salt Lake City, Utah.
(98.) — A boiler exploded, February 17, at Fiborn Quarry, Mackinac county,
Mich. One man was killed and seven were injured. The property loss was
estimated at $10,000.
(99.) — On February 18 a boiler ruptured in St. Joseph's Retreat, an insane
asylum at Dearborn, Mich.
(100.) — A boiler exploded, February 18, at the pumping station of the
Hooks Oil Co., at Vinton, La. One man was killed.
(loi.) — ^A boiler exploded, on or about February 18, in a saw-mill near
Montreal, P. Q. Three men were killed.
(102.) — On February 19 an accident occurred to a boiler at the hospital
of the Congregation of St. Agnes, Fond du Lac, Wis.
(103.) — A flue collapsed, February 20, in a boiler in the Randolph Mill-
ing Co.'s flouring mill, Baldwin, 111.
(104.) — The boiler of a Baltimore & Ohio locomotive exploded, February
20, near Rockville, Md., some twelve miles northwest of Washington. Thr^e
men were injured, one of them fatally so.
(105.) — On February 20 several sections fractured in a cast-iron heating
boiler in the city hall, Taunton, IMass.
igii.] THE LOCOMOTIVE. 171
(,o6.)— On I'cbruary 20 a tiihi- failed in a boiler at the Southern Lumber
& Mfg. Co.'s plant, Naslwillc, Itnn.
(,07.) — The boiler of a Grand Irunk locomotive exploded. February 20,
at Ionia, Mich. One person was injured fatally and two others seriously.
^lo8.) — A tube ruptured, February 20, in a water-tube boiler in the Sparks
Milling Co.'s flouring mill at Alton, 111. One man was injured.
(109.) — A tube ruptured, February 21, in a water-tube boiler at tlie
Southern Iron & Steel Co.'s plant, Alabama City, Ala. (Compare Nos. 40, 43,
71, and 93, above.)
(no.) — On February 21 a tube burst in a water-tube boiler in the Phila-
delphia Rapid Transit Co.'s power station, Beach and Laurel streets, Phila-
delphia, Pa.
(ill.) — On l'\'bruary 21, a slight accident befell a boiler in the McUermott
Oil Co.'s plant, Fairmont, W. Va. One person was killed.
(112.) — A tube ruptured, February 22, in a water-tube boiler in the Grand
Rapids Railway Co.'s power station. Grand Rapids, Mich. One man was injured.
(113.) — A boiler exploded, February 22, in the Timpson Lumber Mill, two
miles west of Silas, Tex. Two men were fatally injured, two were injured
seriously but not fatally, and three others received minor injuries.
(114.) — A small hot water boiler exploded, February 22, in the basement
of the Angle Hotel, Decatur, 111. The owner of the hotel was killed, and his
wife was slightly injured.
(115.) — On February 22 five sections of a cast-iron heating boiler fractured
in E. J. Hines & Co.'s hotel. Independence, Kans.
(116.) — On February 24 a slight accident befell a boiler in tlie Cyril Jolin-
son Woolen Co.'s plant, Stafford Springs, Conn.
(117.) — A tube ruptured, February 26, in a water-tirbe boiler in the Pratt
street station of the LInited Railways & Electric Co., Baltimore, Md. One man
was injured.
(118.) — On February 28 the boiler of a locomotive exploded in the vicinity
of the Wellington street subway, at Point St. Charles, near Montreal, P. Q.
One man was badly hurt.
(119.) — Several sections of a cast-iron heating boiler ruptured, February
28, in the Skelton Publishing Co.'s plant. Salt Lake City, Utah. (Compare No.
81, above.)
(120.)— A boiler exploded, February 28, in the Ideal Steam Laundry at
Verona, a suburb of Pittsburg, Pa. Two men were injured, and the property
loss was estimated at $10,000. The boiler went hig"!! into the air, and in coming
down it crashed through two floors of the Zimmerman building, half a block
away.
March, 191 i.
(121.) — A boiler exploded, March i, in Capt. Ogden Candy's lumber mill,
at Dennisville, near Ocean City, N. J. Two men were seriously injured.
(122.) — A tube burst, March i, in a water-tube boiler at the Portland Iron
& Steel Co.'s plant. South Portland, Me. Two men were injured.
(123.) — On March i an accident occurred to a boiler in one of the power
stations of the Philadelphia Rapid Transit Co., Philadelphia, Pa. One man
was injured.
172 THE LOCOMOTIVE. [April,
(124.) — A boiler exploded, March 3, at a mine at Sligo, Ala. A boy was
fatally injured, and two men were injured seriously.
(125.) — A boiler used for operating a wood-cutting outfit exploded, March
3, on the Melvin White farm, near Wyalusing. Bradford county, Pa. Five men
were injured, and it was thought that one of them would die.
(126.) — A boiler ruptured, March 4, in the Taylor Chair Co.'s plant,
Bedford. Ohio.
(127.) — On March 4 a boiler exploded in the plant of the Atlantic Coast
Lumber Co., Georgetown, S. C. Five mer* were instantly killed and another was
fatally injured. The property loss was estimated at $25,000 to $30,000.
(128.) — The boiler of a logging locomotive exploded, ^Nlarch 4, at Estacada,
Oregon. Five men were killed and four were injured.
(129.) — A boiler exploded, March 4, in the Blackburn-Gambill distillery,
on Howards Creek, Breathitt county, Ky. Three children and a man were killed,
and six other persons were injured.
(130.) — A cast-iron hot water heating Iwiler exploded, March 4, in the
basement of Andrew M'arelli's restaurant. South Twelfth street, Philadelphia,
Pa. The basement was totally wrecked.
(131.) — A tube ruptured, March 5, in a water-tube boiler in the Kimberly-
Clark Co.'s paper mill, Appleton, Wis. One m-an was slightly scalded.
(132.) — On March 6 a tube ruptured in a water-tube boiler in the plant
of the Leavenworth Light, Heat & Power Co., Leavenworth, Kans.
Ci33-) — A blowoff pipe failed, March 6, in the Hamilton Woolen Co.'s
plant, Amesbury, Mass. One man was injured.
(134.) — A cast-iron header fractured', March 6, in a water-tube boiler in
the power station of the Philadelphia Rapid Transit Co., Thirty-third and
Market streets, Philadelphia, Pa. (Compare No. 55, above.)
(135.) — A" tube ruptured, March 6, in a w^ater-tube boiler at the plant of
the American Locomotive Co., Sch'ertectady, N. Y. One person was injured.
(136.) — -A hot water heating boiler exploded, ]\Iarch 9, on a Lehigh
Valley transit car, AUentown, Pa.
(137.) — The Russ building, San Francisco, Cal., was destroyed, March 10,
by a fire accompanied* by a boiler explosion. It is not clear whether the
explosion was a consequence of the fire, or its cause. The total property loss
was estimated at $125,000.
(138.) — A boiler used' for heating water exploded, ]\Iarch 14, in the Y. M.
C. A. building at BloMningtoi'k, 111.
(139.) — A boiler ruptured, March 14, in the electric light and water works
plant at Downers Grove, III.
(140.) — A boiler exploded, March 14, i" the Pennsylvania Railroad com-
pany's power house at East Altoona, Pa. One man was injured seriously and
perhaps fatally. Tlie property loss was probably about $2,000.
(141.) — On March 15 a boiler exploded at John' HuffuTan's coal slope,
three miles north of Brazil, Ind". O'ne mbn was instantly killed.
(142.) — A tube ruptured, March 16, in the Athens State Hospital for the
Insane, Athens, Ohio.
(143.) — On March 17 a boiler explosion, followed by a fire, occurred in the
D. P). Martin Co.'s fertilizer factory, at the Union Abattoir, Baltimore, Md.
One man was killed, and the property loss was estimated at $20,000.
19II.] THE Locomotive. 173
(144.) — On March jo tv\t> corrugated furnaces collapsed in an iiilcrnallj
fired boiler at the Lane Cotton Mills, Xew Orleans, La.
(145.) — On March 20 the shell i.f a boiler fractured in Pomeroy & Co.'s
flouring mill, Barrinnton, 111.
(146.) — A small boiler used for luating water exploded, March 21, in the
Abercrombie apartment building, on West 165th street, New York City. The
basement doors and windows were lilown out.
(147.) — A tube ruptured, March Ji, in a water-tube boiler in the Crane
Co.'s plant, Chicago, 111.
(148.) — A boiler exploded, March ji, in Lowder's sawmill, live miles south
of Albemarle, X. C. The owner of the plant was fatally injured, and several
others received minor injuries.
(149.) — On March 22 a section fractured in a cast-iron power boiler in
the Lycoming Opera House, Williamsport, Pa.
(150.) — The boiler of a Union Pacific locomotive exploded. March 22,
<it Cheyenne, Wyo. The fireman was killed.
(151.) — On March 22 a cast-iron section fractured in a heating boiler in
a building owned by the Estate of John C. Haynes, Boston, Mass.
(152.) — A tube ruptured, March 23, in a water-tube boiler in the Scranton
suburban plant of the American Gas & Electric Co., Scranton, Pa. One man
was fatally scalded.
(153.) — .^ boiler ruptured, ^larcli 22,, at the coal plant of the Henry C.
Qark Estate, Providence, R. L
(154.) — A boiler exploded, March 24, in the Cobourg Apartments, on
Stanley street, Montreal, P. Q. One man was killed.
(155.) — A boiler used for operating a pile driver exploded. March 24.
at the new Southern Railway steel bridge, Augusta, Ga. Tw-o men were killed,
and. 'two others were seriously injured.
(156.) — On March 25 a tube ruptured in a water-tube boiier in the plant
of the Thomas Phillips Paper Co., Akron, Ohio. Two men were injured.
(157.) — A boiler exploded, March 29, in Phillips & Bros.' sawmill, near
Campbellsville, Ky. niree men were instantly killed, and another received
minor injuries. The mill was destroyed, and part of the wreckage was thrown
half a mile.
(158.) — On ]\Iarch 30 a boiler explosion occurred in the Harrison Boiler
Works. Philadelphia. Pa. A fireman was injured so badly that he will probably
die.
(^159) — A boiler exploded, March 31, in the Rocheport flouring mill, at
Rocheport, Mo. Three persons were injured. Fire followed the explosion, and
the total loss was estimated at $10,000.
We receive many letters from persons seeking employment in the inspection
corps of this compan3\ It sometimes happens that these applications do not
receive direct acknowledgment, but they are always filed for future reference.
In making such applications our friends would do well to address the nearest
department of the company, as their communications would be referred to that
department in any event, before any favorable action were taken. A list of our
principal offices will be found on the last page of this issue.
174 THE LOCOMOTIVE. [April.
Fly-Wheel Explosions.
(i.) — On January 3 a 16- foot fly-wheel exploded in the engine room of
the Champion Coated Paper Co.'s plant, at Hamilton, Ohio. One man had his
leg crushed. A piece of the wheel weighing over a ton flew through a con-
crete floor to the roof, passed fifty feet into the air, and finally fell upon
a big paper making machine. The floor, roof, and machine were badly damaged.
(2.) — The fly-wheel of an outfit run by horse-power, and used for sawing
wood, exploded, January 3, at Nappanee, Ind. One man was badly injured.
(3.) — A 16-foot cast-iron fly-wheel exploded, January 5, in the Lafean
paper mill, at York, Pa. The engine was wrecked.
(4.) — On January 9 the fly-wheel of a corn grinding machine exploded
in Stark & Plunkett's elevator, at Perry, JNlich. One man was injured.
(5.) — A 20- foot fly-wheel exploded, January 9, in the B. B. & R. Knight
Co.'s cotton mill, at Manchaug, near Sutton, Mass. The main driving belt
broke and the wheel ran away, wrecking the engine room when it burst.
Half the roof of the engine house was torn off. One fragment of the wheel,
weighing some 1,200 pounds, passed high into the air and came down through the
roof of another building,- and a second piece, weighing half a ton, came down
through the ell of a neighboring gas house. Estimates of the property loss
range from $1,000 to $20,000. It very likely was $6,000 or so.
(6.) — On January ir a fly-wheel burst in the Thompson Roller Mills,
Thompsontown, Pa.
(7.) — Two large wheels, one connected with an engine and the other
with a water wheel, exploded, January ii, at the plant of the American Ax
& Tool Co., East Douglas, Mass. The belt connecting the two wheels broke,
and both wheels (as we understand the reports) then ran away. The property
loss was probably about $500.
(8.) — On January 16 a fly-wheel exploded in the mill and elevator plant
at McKinney, Tex. On« section of the wheel, weighing about 1,000 pounds,
was thrown through the roof, and landed about 100 feet from its original
position. The engine is said to have run away. The property loss was estimated
at $3,000.
(9.)— A fly-wheel burst, January 17, in the electric lighting plant at
Richmond", Mich. One person was injured, and the plant was wrecked.
(10.) — On January 19 a fly-wheel exploded in the National Casket Co.'s
plant, at Louisville, Ky. One person was fatally injured.
(11.) — A fly-whoel exploded, January 20, in the city electric lighting plant
at Nelsonville, Ofliio. The night engineer of the plant wa3 killed, and the
property damage was very heavy. The engine ran away.
(12.) — On January 21 a fly-wheel exploded in the Jackson Veneering
Co.'s plant, Jackson, Tenn.., as the result of the racing of the engine. One man
was injured severely and perhaps fatally, and the north wall of the engine
roorrif was torn away. Two or three pieces of the wheel imbedded themselves
in the machinery of the sawmill department, after crashing through the walls.
Our account says that "the buildings in the immediate vicinity of the engine
room looked as though they Kad been bombarded by a battery of heavy
artillery." The property loss was severe.
igiij THE LOCOMOTIVE. ^jp^
(13.) — Ihc tl)-\vhccl of an cnj;iiK' belonging to Louis Sapolsky exploded,
January 25, at ConncUsville, Pa. One person was fatally injured.
(14.) — On January 26 a fly-wheel exploded in the Boott Mills, at Lowell,
Mass. The engine to which the wheel belonged was of the cross compound
condensing Corliss type, running at 61 to 65 revolutions per minute, and
generating about 1,200 horse-power. The fly-wheel carried three 24-inch belts.
It is presumed that the governor belt was broken, or forced (M by one of the
24-inch belts. At all events th^ engine raced with disastrous results, and the
wheel, in exploding, practically destroyed the engine, the economizer, the
smoke flue, and the 14-inch steam main and its branches, besides damaging
shafting and looms on five floors. One section of the wheel passed up through
the entire five floors and the roof of the building. Other sections were thrown
sidewise through the brick walls, penetrating them as though they were paper.
The property loss was estimated at $50,000. No one was hurt save a young
Greek girl, who received minor injuries.
(15.) — A fly-wheel burst, February i, in- Schrade's cutlery shop, at Walden,
N. Y.
(16.) — On February 11 a fly-wliccl burst in the Wise Manufacturing Co.'s
plant at Watertown, N. Y. The property loss was estimated at $400.
(17.) — A fly-wheel burst, February 20, in B. D. Blake & Co.'s redrying
plant, at Springfield, Ky. The wheel was totally destroyed, the rim and spokes
all being broken. The property loss was estimated at $1,000.
(18.) — On March i a fly-wheel exploded in the trial assembling depart-
ment of the Buick plant, Flint, IMich.
(19.) — A fly-wheel exploded, ^larch 2, in the plant of the Bromwell
Brush & Wire Co.. Greensburg, Ind. It appears that the governor belt broke
and the engine tlien raced until the wheel burst. Fragments of the wheel
were thrown through the walls of the building, and' one large piece was found
500 feet from the engine. Estimates of the property loss ranged from $1,500
to $3,000.
(20.) — On March 3 a fly-w^heel belonging to Hodgkinson & Kennelly ex-
ploded at Charlotte, Mich.
(21.) — A fly-wheel burst, March 14, in the Belmont bleachery, at Fairview,
N. J. One person was severely injured.
(22.) — On March 17 a fly-wheel burst in the rod mill of the steel plant
at Pueblo, Colo. Three men were instantly killed, and nine others were injured.
Tlie wheel that burst operated a rope drive. It appears that the cable broke,
and that the engine then ran away, its governor being presumably damaged
by the flying end of the cable. Pieces of the wheel were thrown through the
brick walls of the mill. The total property loss was measured by thousands of
dollars, although we have seen no exact estimate of it.
(2^.) — The fly-wheel of a corn-shredding machine exploded, April 6, at
John Ruble's place, near Springbrook, Iowa. Mr. Ruble was seriously injured,
one of the spokes of the wheel penetrating his lung.
(24.) — On April 6 a fly-wheel exploded in the Griswold Worsted mill,
at Darby, a suburb of Philadelphia, Pa. One young woman was killed, and
five other persons were injured. The young woman who was killed w-as struck
176 THE LOCOMOTIVE. [AiRii,
uy a fragment of the wheel that crashed up through the second floor of the
mill. Another fragment took a horizontal course, and tore a hole ten feet in
diameter through one of the walls of the engine room. It appears probable
that the governor belt broke or becanie loose.
(-35) —A fly-wheel exploded, April 12, in the power plant of the Richmond
Electric Co., at Richmond, Ky. Apparently the engine raced, on account of
the failure of the governor to operate properly. The wheel was torn into many
pieces, and these were thrown about with great violence. The engine (which
was new, and of the Corliss type) was badly damaged, a new generator was
seriously injured, and one side of the building was torn out. The property
loss was undoubtedly as great as $5,000.
C26.) — On April 17 a shaft governor broke on an automatic slide-valve
engine in the plant of the Ludowici Celdon Co., Chicago Heights, 111. The
governor was somewhat similar to the one whose explosion is illustrated else-
where in the present issue, and the arm broke into three pieces, one of which
struck and killed the engineer. The wheel, proper, was not injured. •
(27.) — On April 20 a fly-wheel accident occurred in the plant of the
Towanda Electric Illuminating Co., Towanda, Pa. (An illustrated account of
this accident is given on another page.)
(28.) — A fly-wheel accident occurred, April 26, in the machine shop of
Harrison Bros.' paint works. Thirty-fifth street and Gray's Ferry road, Phila-
delphia, Pa. One man received injuries that were believed to be fatal. We
have been unable to obtain further particulars.
Explosion Freaks.
The drag-net that we have out for data for our regular list of boiler ex-
plosions occasionally brings us a queer fish. Here is an item from Ida Grove,
Iowa: "The oldest daughter of Mrs. Gibelstein was terribly burned about the
face and neck by the explosion of a can of water. A molasses can filled with
water exploded, and the scalding water and steam burned the little girl severely."
We don't know what a rrtolasses can is, b-ut presumably is is something that
can be closed up tight with a screw top, and probably it was placed upon a
stove to heat the water, and left there too long.
Here is another item frorrr Kenton, Ohio : " John Willian> Exline, J2 years
old, is awake after a sleep of thirtj' years, — just ten. j'ears longer than Rip
Van Winkle's, — and is face to face with the wonders that science and invention
have accomplished since his niemory was blasted by a boiler explosion, in 1880.
Before he received this injury he had thought of the possibility of men flying
like birds, and* had even discussed the subject with his fellow-workmen, a
few moments before the explosion took place. ' We flew that day,' says Exline.
rather grimly, 'and now they tell me that men can fly without waiting for
somebody to blow thenf up. Oh, I can se^ I have a great deal to learn.' "
In our explosion lists for 1880 we do not find anybody of the name of
Exline mentioned among the injured. Nevertheless, the foregoing item may be
truthful, because our list of the names of the injured is not complete. In some
cases we merely knew how many were hurt, without knowing who they were.
igii] THE LOCOMOTIVE. 177
t Stttmttitt
A. D. RiSTEEN, Ph.D., Editor.
HARTFORD, APRIL 25, 1911. "^
The LocOMOTlVK can be obtained /ret by calling at any of the company's agencies.
Subscription price JO cents per year -when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Sulphite Dig-ester Accidents.
The failure of a wood-pulp digester, in a paper mill, is one (jf the worst
forms of accident that we meet with in connection with apparatus carrying
pressure. The digester itself is a huge upright cylindrical tank, built of heavy
steel plates, and lined with cement and acid-proof brick. It is often big enough
to hold fifty cords of wood chips at one filling. In operating it the chips are
first introduced, and after the cover- plate has been put on, a solution of bisul-
phite of lime is run in. Steam is then blown into the mass, and as the pulping
process requires an elevated temperature, the pressure that is carried may be
moderately heavy. The bisulphite of lime dissolves the gummy matter by which
the wood}' particles are cemented together in the natural tree, and after a time
the chips are reduced to a homogeneous mass of loose, disconnected fibres, suit-
able for the manufacture of paper. Large quantities of sulphur dioxide (the
suffocating gas produced by burning sulphur) are also given off by the bisulphite
solution at the same time. When this stage of the process has been reached,
the contents of the digester are blown off into a cement-lined room, and allowed
to drain and cool.
Some years ago a digester of this sort exploded near Bangor, Me., and blew
the major portion of the big plant from the face of the earth. These tanks are
so large that their contents have a tremendous storage capacity for heat, and
the damage wrought when an explosion occurs is correspondingly great.
A blowoff valve ruptured, recently, on a digester in the International Paper
Co.'s plant at Fort Edward, near Glens Falls, N. Y., overwhelming the night
superintendent of the mills with tons of hot chips, boiling water and chemicals.
There was no possible way of rendering him aid. Two other men were also
badly injured at the same time.
We recall a similar case at another plant, where a workman apparently fell
asleep in the blowoff room. His companions, receiving no response when they
called out to know if all was clear, concluded that the room was empty, and
discharged the entire contents of a digester upon him. When he was found,
later, nothing having any definite form was left of him, save his bones.
The consequences of digester accidents are so terrible that it behooves
paper mill operators to exercise every care for their prevention. Among other
things, the protective value of good insurance should be considered ; for although
a cash indemnity will not restore the life of a man who is killed, the inspections
that go with the insurance will materially reduce the chance of accident. It
178
THE LOCOMOTIVE,
[April,
should not be forgotten, however, that digester inspection is a highly specialized
form of work, and that there are few boiler insurance companies that employ
men skilled at it. The Hartford has such men, and it makes inspections of the
very highest order.
Calking" and Making- Repairs under Pressure.
Never do any calking nor make any repairs whatsoever, upon a boiler,
or a pipe, or a fitting, that is under pressure !
We have given this counsel over and over again, and we shall keep en
giving it until our mortal career is ended ; because experience shows that this
particular lesson, simple as it is, is hard to learn.
Consider, for example, the accident that occurred some months ago at the
Merrimack Woolen Mills, Dracut, Mass. According to the information that
we have at hand, " Pierre Pelletier was engaged in calking a joint when the
accident occurred. It was in the boiler room in the rear of the big mill, and
he was i6 or i8 feet from the floor. He used a hammer in the course of his
work, and while hammering a pipe that carried somewhere in the neighborhood
of lOO lbs. of steam to the square inch, it blew out at the joint that he was
Before.
After.
calking and hurled him^ with terrific force against a stone Avail. His head
struck the wall and death was instantaneous. Even though he had not been
killed by the fall, he would have died from llis scalds." The unfortunate man
is survived by a wife and seven children. We reproduce, herewith, two pictures
from the Lowell Sun, which, though they are but crude newspaper sketches,
illustrate graphically the nature of the accident, and may serve to fix the danger
of ^he thing in the mind of the next man who is tempted to try it. The very
fact of leakage shows that something is loose or corroded or wrong in some way,
and it is the height of folly, while the steam pressure is on, to pound upon the
weakened place with a hammer.
Another somewhat similar accident came to our attention in October. In
this case two men were engaged in connecting a six-inch steam pipe to an engine.
19".] THE LOCOMOTIVE. 179
W'c have ]wi:n unahlo Ui ascertain tin details in full, hut it appears that the
men were working ahont tiie pipe wiiile it was under pressure, and that it
suddenly gave waj-, releasing the stean> froin> three hoilers upon them. One of
the men was fatally injured, and the other was injured so Ijadly that it was
thought to he douhtful if he could live.
In November another case of this kind came to our notice, in which three
men were fatally scalded. Our informant says that "it was another case of
atten>pting to make repairs to the pii)e while it was under pressure, and was a
shining example of things as they ought not to be." " It scents too bad," he
continues,* " that such accidents can occur in these enlightened times, but in
spite of all warning engineers seem to make it a common jKactice to attempt to
tighten joints under pressure, the all too frequent result being that a hurry call
is scn-t out foir the undertaker."
In another more recent example a man was killed by a steam pipe failure,
and his employers were held to be responsible for his death. Naturally they
werci reticent, under the circumstances, about giving out particulars; but as
nearly as we could learn, the accident was due to the use of some kind of a
patent clamp, in an efifort to stop a leak at a joint. The joint itself was said
to be a bad one, only a few threads on the pipe having engaged in the fitting.
It had been leaking considerably, and we understand that the engimeer was
endeavoring to tighten the bolts on the clamp when the explosion occurred.
In January of the present year an accident apparently du'e to manipulating
a fitting while under pressure occurred in Brooklyn, N. Y. In this case " some-
thing went wrong with one of the pipes connected with a boiler, and the
foreman with three helpers went down into the basement to repair the damage.
He found that there was a leak in the pipe which ran along the floor overhead,
and, getting a ladder, he climbed up to make a closer examination. An explosio-n
followed shortly afterward. The sound w^s heard in the engine room above,
and in a few moments clouds of scalding steam were rolling up the stairway.
One of the helpers, though badly burned, succeed-ed in reaching the engine room
alone, and the other two were rescued by fellow employees. Steam was shut
off from the pipe at the boiler, and the foreman was then found to be dead,
oi> the basement floor. Beside him lay the fragments of a valve that had b'urst
from the pipe."
We should like to say something that would convince every boiler attendant
in tiie land of th£ grave danger of doing any kind of work upon a pipe ar
fitting that is under pressure, but if a perusal of such accounts as we have given
above will not accomplish this object, we do not know how it can be done.
Whenever there is a leakage or a sign of weakness of any kind, the thing to do,
of course, is to shut ofT the steam from the affected pipe or fitting, and investi-
gate the trouble zvhen the pressure is off. All too frequently the difificulty is
tlxat some pipe thread has not been made to standard, or has not been screwed
into place properly. Poor pipe fitting is unfortunately quite common, and
leakage at a joint, when it is due to this ca.use, indicates that there is liability
of failure in the ordinary course of events. The stress upon the pipe threads,
if the joint is not properly made up, may have caused them to yield a little,
so as to allow steam' to escape around them. Then a little injudicious hammer-
ing, or the application, of a pipe wrench or a calking tool, may be like the last
stisaw that broke the camel's back. We dealt with the subject of poor pipe
180 THE LOCOMOTIVE. [Aikil,
luting at some length in the issue of The Locomotive for January, 1905, to
whidi the reader is referred for furtlier information along that line.
Never do anj^ calking, nor make any repairs whatsoever, upon a boiler, or
a pipe, or a fitting, that is under pressure !
An Eng"ineer for Two Hours.*
Jones, Smith & Co. were extensive manufacturers, who owned and operated
a mill in one of the interior towns of this state. Jones and Smith were capitalists,
and resided in New York; while Robinson, who was the "Company," lived near
by, and superintended the concern's operations.
The mill, a very modest affair when first constructed, bad been furnished
with two boilers and an engine, of sufficient power for the work tlrat the firm
contemplated doing. The needs of their business required additional buildings
and machinery from time to time, and at the period of which we write the
aggregate horse power required was more than double that used when the mill
first started.
The boilers, the engineer said, had been used twelve years when he took
charge of them fifteen years before ; and now he began to have fears of their
safety under the high steam pressure required to do the work, and he often
spoke to ]\Ir. Robinson, recomm^ending him to buy new ones or at least to have
the old ones thoroughly examined, and repaired if they were worth it. The
general reply was, " We must run along awhile yet : can't stop now. We'll
think of it. They are good enough for tire short time we shall use them."
Next year, when business slackened up. Greaser, the engineer, spoke again
about new boilers and a new engine, and said it would be a capital time to make
the change, while the mill could be idle without loss. But Jones & Smith thought
the outlook for business was very bad, and perhaps thej' might never need the
factory again. Anyway, they were opposed to spending so much money just
then, when so little wvts coming in.
Bu'siness began to boom in the following fall, and at the mill they were very
soon head over ears in work, demanding more and more power, and running
overtime. Robinsoai said it was a pity they did not overhaul when they had a
chance, but that they could not help that now. It was no use crying over
spilt milk. " Keep her going. Greaser, till we get another chance." And so the
years came and we-nt, and the old boilers steamed away, while the v/heezy
engine squirmed as though it nlight jump off its bed some da-y, and va'k out
in disgust.
The faithful engineer, tired out trying to keep things together, and alarmed
for his own safety and for that of his fellow employees, had been talking about
a new engine and new boilers so iruuch th'at he had been voted a nuisance by
the firm. They thought he made more fuss than was necessary about what they
regarded as a small matter.
About this time certain changes in the market called for a new class of
goods, and another line of shafting for some additional machinery was added.
* This sketch originally appeared in the issue of the American Machinist for April 22, 1882,
where it was credited to "A Traveling Engineer". The real author was Mr. Francis B. Allen,
now vice president of the Hartford Steam Boiler Inspection and Insurance Co. The article is
reproduced here, because the lesson it contains is still good, and still needed.
X9I1.] THE LOCOMOTIVE. -[Q ]^
Greaser said it was no use trying any longer, — he "' might as well give it up
first as last." He was pacitied for a liiiic. Having a large family, and no other
job offering, he conohulcd to try it a wliile longer; but his conversation showed
he was very much dissatislied. Wluii this was reported at the ofhce, Smith
thought they ought to look out for another man "not so full of old woman's
notions." Jones said: "If we employ another regular engineer he will be just
as cranky as this one." Me was not in favor of paying eighteciii' dollars a week
to sucli a man for finding fault with their management. " They're all alike,"
said he. "We'd better get one of our own mei> and train him for the business
as we want it done. I'll ask Robinson if he can't find such a man." Of course
it never for a moment occurred to Jones that a man might be trained (that is,
taught all the firm knew about the tluties of an. engineer), and still be very
lightly equipped.
Robinson agreed with his partners, and thought he had just the man they
wanted in the person of Jimmy, who at the time was driving an ox cart, hauling
in coal and carrying away ashes. He had been about the fire room a great deal,
and had often been ordered to " lend a hand " in helping the engineer. Almost
any one could be an engineer, declared Robinson, if he would only keep the fires
up, and oil the engine.
Jimmy was approached and offered an increase of pay to twelve dollars
a week, if he thought he could run the engine. He thought he could, if he
watched around for a w.eek or so. So he was told to post himself in that way,
and at the end of the week they would discharge the old engineer and give him
the job. Foi' the next few days Jimmy kept his eyes and ears open and did
his level best to- acquire the needed education, and in due time the engineer was
called up, paid ofY, and told that his services were not wanted there any longer,
as they had employed another man in his place. He complained that it w-as
pretty short notice, but obtained.' no satisfaction; so he picked up his tools and
other cfifects and started ofT for home, feeling relieved at getting away from the
old boilers, but yet sad at the prospect of being out of work.
On Monday morning the new shaft was coupled on, and Jimmy busied
himself about the fires and the engine, feeling the importance of his new
position. The superintendent — or the "super," as he was more familiarly
known — was in and out of the engine room several times, to ask how things
were going. He got satisfactory replies, and things certainly were humming.
About nine o'clock Robinson came to the mill, and, meeting the " super,"
asked how Jimmy was getting along,
" Everything is running finely,"' was the reply. " I never saw shafting run
faster. You can see for yourself. Aird all our work is on."
" Glad I made the change," said Robinson. " We didn't get rid of that
other fellow any too soon. Those engineers are always wanting some foolish
thing done. If we had satisfied him then, the next thing we knew he would
have wanted the boiler fronts nickel plated."
" Sure as you live he would," said the " super."
" Let's go 'round to the engine house," proposed Robinson.
They found that Jimmy had just finished firing one of the furnaces.
"Good morning, Jimmy," said Robinson with a sly wink at tlie "super;"
''this is better than engineering the ox cart, eh? "
" You're right, boss," was Jimmy's reply.
182 THE LOCOMOTIVE. [April,
"Any trouble to keep steam?"
"Oh, no; it's as easy as rolling off a log."
" Well, Jimmy, you attend to your business, and we'll do well by you," said
the " super," by way of encouragement.
i\Ieanwhile Robinson was looking intently at the water glass, and he
now began to try the gage cocks. Fmding no signs of water with either, he
called out, "Hey, Jimm\', where's your water?"
" I guess it's there," said Jimmy ; " I didn't change it any.''
"What! haven't you put on your pump this morning?"
"What's that? Pump? I don't know," was the bewildered reply of the
whilom ox cart manrager.
" Haul your fires ; the water's all out of your boilers ! " shouted Robinson as
he fled from the fire room, the " super " close at his heels. Jimmy, thoroughly
demoralized, did not stop to haul any fires, but took to his heels also ; and later
in the day the boiler makers pronounced the old boilers unfit to repair. Robinson
then sent a messenger after Greaser, the former engineer, informing him that
his discharge was a mistake, which arose from a misunderstanding on the part
of the " super." He was to come back at once, and go right on repairing his
engine and o.ther machinery, so that all would be ready when the new boilers
were in.
Several of Greaser's friends, engineers at other mills about the town, came
around to his house that evening, and all seemed greatly amused at what he
told them: — how Jimmy had fired up that morning on less than one gage of
water, had followed too literally the injunction of the firm to "keep a good fire
and oil his engine," had gone on evaporating water in blissful ignorance, and
finally had burned the boilers so badly that they were to be taken out and con-
signed to the scrap heap. His friends agreed with him that there had been a lucky
escape from a bad boiler explosion, and all felt that there might perhaps yet be
a chance for experienced engineers who had learned their business in the good
old way. Anyhow, so far as can be judged from present indications, it is not
likely that there will be another opening for a "trained engineer" about the
plant of Jones, Smith & Co. for some time to come.
Don't Touch any Valve Whatsoever!
Every little while there is a serious accident from the careless turning of
steam into a boiler in which a man is at work. A man who enters a boiler that
forms part of a battery, some of the other units of which are in service at the
same time, always takes a chance that some stupid or careless or irresponsible
person will scald him to death, and the wonder to us is, that fatal results do
not occur oftener.
Not long ago there was an accident of this sort at Akron, Ohio. Our account
reads thus : " While John Kabazas, partially stripped, was inside a boiler at
the Diamond rubber plant, cleaning it, the engineer turned on the steam and
scalded him before his cries were heard. The engineer knew Kabazas had gone
inside, but he saw him come out again, and supposed he was through with his
work. He had gone back into the boiler however. His flesh is parboiled, and
he will not live."
Here is another recent accident of the same general order: "Andrew Gurko
19II.] THE LOCOMOTIVE. 183
was scalded to death, on March i8, at Horatio, four miles from Puiixsutawney,
Pa. Gurko and William Coy were ck-aniiig a pair of boilers, and Coy, thinking
the blow'off pipe connecting the two hollers was closed, turned steam into one
boiler. It escaped into the boiler in which Gurko was working, and before it
could be turned off, Gurko was dead." Probably the reporter didn't get the
details of this accident just right, for it is hard to understand why a man should
turn steam into an empty boiler. Hut whatever the said details rtiay have been,
the final result was all the same, — one man was scalded to death by another
one opening a valve upon him.
Many other cases, analogous to these, could be given. It will be observed
that in each of the instances here cited the man who did the wrong thing
" thought " something was so, when it wasn't so at all. It reminds one strongly
of the old '■ didn't-know-it-\vas loaded " excuse.
The man who goes into a boiler should always notify the engineer in charge
of the room that he is about to do so, and after that the engineer should make it
his particular personal business to see that no valve whatsoever is touched by
anyone until the man who entered the boiler has given formal notice that he
is through with his work. This is a very simple and reasonable precaution
to take, and its uniform observance would save many lives.
A still safer way would be, for the man entering the boiler to actually lock
all the valves that could do him any harm, if opened ; — unlocking them again
upon finally leaving the boiler. This would require inspectors to carry chains
and padlocks with them, as locks could not be expected at every plant visited.
The lock plan would w-ork very well on globe valves or gate valves, but it
would not be easy to apply it effectively to plug cocks on blowoff pipes. We find,
moreover, that some men object to using a lock on the ground that it is
suggestive of timidity; but we consider that any sentimental objection of this
kind, on the part of the man who is risking his life, springs from an unsound
and unjustifiable view of the case. The man who puts a lock upon a valve does
so because he knows, quite well, that every once in a while somebody gets
killed because he didn't do likewise ; the lock, therefore, doesn't show timidity
— it only shows good horse sense.
Tags, bearing the words " Danger : Do not Touch," are sometimes affixed
to the valves in the place of locks. These are good, so far as they go. They
afford a considerable amount of protection, but they are less efficient than locks.
Many plants employ men who cannot speak or read English, and against these
the tag would be ineffective. Moreover, if any emplo3'ee doesn't have his wits
about him enough to remember the man in the boiler without having his
intellectuals jogged up by a sign, there is always some doubt about his noticing
the tag, or reading what it says.
On the whole, we strongly recommend the use of chains and padlocks ;
but if the man entering the boiler is unwilling to go to the trouble that they
involve, or if he feels the sentimental objection to which we have already
referred, and finds it unconquerable, then, as a substitute measure, we recommend
the plan first suggested, of making the engineer in charge of the room personally
responsible for even*' valve about the boiler. But it should be remembered that
this plan is not absolutely effective, for however good the intentions of said
engineer may be, his attention may be temporarily drawn to something else,
or he may not see all that is going on, or he may be called from the room for
184 THE LOCOMOTIVE. [April,
a short time; — and any one of the few moments during which his vigilance
is relaxed may be the fatal one.
"Some Boiler Mathematics."
Under this heading we published a problem in the January issue of The
Locomotive, promising a solution of it in an early issue. This was the problem:
" A certain boiler had two available sources of feed water, either one of
which was quite sufficient to supply all that was needed, under ordinary cir-
cumstances. One of the sources was a brook, and the other was a well.
Experience showed that when the boiler was running on the brook water alone,
it had to be opened and cleaned every eight weeks, while when it was running
on the well water alone, it had to be cleaned every three weeks.
" The past summer being an unusually dry one in the locality in question,
it was found that neither source would furnish enough water, by itself, to
meet the needs of the plant. The two waters were therefore used together,
being run into a storage tank in the proportion of i,6oo gallons of the brook
water to 900 gallons of the well water. The problem is, to determine, from
the data here given, how often it would be necessary to clean the boiler when
running with the mixed feed."
Now for the solution, which is to be effected thus. First we find out how
much solid matter will be thrown down in one zveek by each kind of water,
when running zvith that kind alone. Then we find out, for each kind of water
separately, how much deposit will be formed, in one week, by the quantity of
that particular kind of water that is actually used when running with the mixed
feed. By adding the respective quantities of deposit so calculated, we ascertain
the total amount of solid matter that will be thrown down by the mixed water
in one week, and having found this, we can tell, at once, how many weeks the
boiler can run, with the mixed feed, before cleaning is required.
In the original statement of the problem we tried (and we hope with success)
to make it plain that the boiler is to be cleaned when the total amount of solid
matter that has been formed in it reaches a certain amount. That amount was
not given, but it was supposed to be the same in all cases. For example, if the
boiler, running with well water alone, has to be cleaned when (say) 800 lbs.
of solid matter have accumulated, then it also has to be cleaned when 800 lbs.
have been precipitated in either of the other cases, — that is, whether we run
with the brook water or with the mixed water. Moreover, the total quantity
of water used, per week, is supposed to be the same in all cases.
Now when running with the mixed water, out of every 2,500 gallons that
are used, 1,600 are from the 'brook and 900 are from the well. In other words,
i6/2Sths of the mixed water come from the brook, and 9/25ths of it come from
the well.
If the feed water were all taken from the brook, then in one week we
should have a deposit equal to ;^th of the greatest allowable quantity. But when
running with the mixed feed, only i6/2Sths of the supply is from the brook.
Hence, in running one week with mi.xed water, the quantity of deposit that will
be thrown down from that part of the feed that conies front the brook will be
only i6/25ths of Vsth of the greatest allowable quantity. — or 2/25ths thereof
(since 16/25 "^ Vs — 16/200 = 2/25).
igii.] THE LOCOMOTIVE. 185
Similarly, if all llu' \vatt.r wore trnni the well, tiicii in out week \vc should
have a deposit equal to '/.jrd of the greatest allowable quantity. When running
with the mixed feed we draw, from the well, only p/jsths as much w-ater as we
do when we are using this water exclusively. Mence in one week <jf use of
the mixed feed, that part of the water tliat is draz>.'ii from the well will deposit
9/25ths of i/3rd of the greatest allowable quantity of solid matter, — or 3/25ths
thereof (since 9/25 X 1/3 = 9/75 = .V25).
Hence we see that when we run for one week with the mixed feed, that
part of it which comes from the brook will deposit 2/25ths as much sediment
as would call for cleaning, and that part of it which comes from the well will
deposit 3/25ths as much as would call for cleaning. Together, therefore, the
two parts of the mixed water would deposit 2/25ths plus 3/25ths, or 5/25ths ( =
I 5th) of the amount of solid matter that would require the boilers to be
cleaned. It follows that when running with the mixed water we should have
to clean the boiler every five weeks.
Despite the uninviting remarks that we made in our last issue concerning
correspondence about this problem, we received quite a number of solutions of it.
We were glad to have them, and we looked them all over with interest. The
majority were correct, but some of our friends, when they examine this present
solution, will see that they didn't quite grasp tiie principle upon which the thing
must be worked out.
An Instructive Boiler Explosion.
In the present article we shall treat of a recent boiler explosion which
serves to illustrate the value of inspections, and the importance of attending
to the verdict that is given by an expert inspector, when he has looked a boiler
over and pronounced judgment upon it.
The boiler that exploded was one of a large battery, and when it gave
way it wrecked all of the other boilers save two, and destroyed the boiler
house and part of the mill. The total property loss was between $25,000 and
?30,ooo. Several men were also killed. The two boilers that were still left in
jiosition had their steam pipes stripped off. Very little damage was done to
the big engine, nothing but the governor attachments being injured. The
engine room, however, was practically destroyed.
The exploded boiler was of the horizontal tubular type, and was built in
three courses. Judging from an examination of the ruins, the initial rupture
was at the longitudinal joint of the middle course, the fracture running the
entire length of this course, along tlie calking edge of the plate. Tlie teai
then continued around the girth joints at either end of the middle course,
the rivets of these girth joints splitting out through the edge of the plate for
the most part. The middle course, being thus freed from the rest of the boiler,
passed out through the end of the brick power house and landed about fifty
feet away from the building, on the outside. Nearly all of the tubes of the
boiler were pulled out, but the two end courses of the shell remained attached to
their respective heads, and the heads themselves were held together by the
through braces.
186 THE. LOCOMOTIVE. [April,
The exploded boiler was 60 in. in diameter, and by calipering along the
fracture of the middle course at a point where no thinning could be detected,
the thickness of the plate was found to be %2 in. The rivet holes were ^%q
in. in diameter, and the longitudinal joints were of the double-riveted lap type,
with rivets pitched 2% in. from center to center. The plates were of iron,
and while no stamps could be found, and no tests have been made, so far as
we are aware, since the explosion, it is probably fair to assume that the
material of the plate had a tensile strength of about 50,000 lbs. per square inch
of sectional area.
Calculation will readily show that the longitudinal joint of this boiler is
weakest as regards fracture along the ligaments of the plate, between the
rivet holes. The length of one such ligament is 2% in. — ^%Gin. = 2.75 in. —
0.8125 in. = 1.9375 in. Hence the efficiency of the joint, as respects fracture
along the ligaments of the joint, is 1.9375 "^ 2.75 = 70.45 per cent.
For the sake of simplicity in the calculation, we may take the efficiency of
the joint as an even 70 per cent. Then with the other data as given above, we
find the theoretical bursting pressure of the boiler as follows : Bursting pressure
= (50,000 X 0.70 X %2) -^ 30 = 9,844 -^ 30 = 328 lbs. per square inch. At a
working pressure of 70 lbs. per square inch this boiler would therefore have a
calculated factor of safety of 4.68, whereas at a working pressure of 100 lbs.
per square inch (the pressure actually carried) the factor of safety would be
only 3.28. The factor of 4.68 is as small as would be justifiable; while
the actual factor of 3.28 was altogether too small, and (according to our
lights) merely invited the destruction that actually came.
Sir Arthur Conan Doyle, in " The White Company ", well says that " It is
easy to sit in the sunshine and preach to the man in the shadow." We
are going to indulge in a little preaching of this kind, but it is with a full
knowledge of the ease of the thing, and our only purpose is to try and
prevent a recurrence of certain of the incidents involved in the history of the
present case. We are not simply saying " I told you so ", but we are point-
ing out that an expert inspection has a real value, and we are appealing to
all boiler owners to bear in mind such lessons as the present case may afford.
Some years ago three boilers that had been bought second-handed were
offered to us for inspection, and although our inspector discouraged any
consideration of them, the purchasers, who were then insured with the
Hartford, insisted upon our making a record of our opinion, and we complied
by making out the two following reports. The first covers two of the boilers,
and the other one covers the third.
This is the first report :
"Internally: — The inner surfaces are practically clean. The laps of the
seams and the flanging of the heads show no fractures nor other defects.
The shell plates show some grooving below the water line. Some of the
rivet heads on the longitudinal seams are partially gone, but not sufficiently
to make it necessary to put in new ones at this time. New braces were
being put in at the time of the inspection.
" Externallj^: — The fire surfaces are free from fire cracks, bulges or
other effects of overheating. A new half sheet has been put on the No. 2
boiler, which has not been calked. The manholes in the rear heads are being
closed with a patch, and new ones are being put in the top of the shell.
The external surfaces are corroded, and the corrosion has thinned the plates
19".] THE LOCOMOTIVE. 137
considerably, the plates being less than J4 in. thick in places. The boilers arc
not worth the repairs being made to them, and if a iiigh pressure is desired,
we would advise against their being set. After the repairs are completed, and
the boilers are subjected to a hydrostatic pressure of 105 lbs., a pressure of
70 lbs. to the square inch can be allowed for the present."
Here follows the second report :
"Intemariy: — A light incrustation was noted on the plates and tubes,
which is not sufficient to give any trouble at this time. The laps of the
seams and the flanges of the heads show no fractures nor other defects.
The braces are sound and taut. The shell plates below the tubes have been
pitted through in four or five places, and the holes plugged with rivets.
"Externally: — IHie lire surfaces show no effects of overheating, and the
seams and tube ends show no leakage. The three lower rows of tubes are
getting thin and should be renewed before the boiler is put into service.
We should advise that a fusible plug be placed in the rear head, two inches
above the top of the tubes. The flange on the nozzle to the mud drum is
entirely gone, and if the mud drum is to be used it will be necessary to put
on a new nozzle. A pressure of 70 lbs. to the square inch will be allowed
after repairs are completed."
Our position, at the time of the inspections, will be sufficiently clear
after perusing the foregoing reports that were made upon the boilers. Never-
theless, the purchasers of the boilers were not satisfied that we were right,
and they proceeded to spend very nearly the price of new boilers in fixing
up these old ones, and they afterwards set them and connected them with a
number of other high-pressure boilers, running the battery at 100 lbs. pressure
per square inch. As we would not insure them at this pressure, the insurance
was given to another company that was not so critical as to the pressure
carried.
One of the old boilers exploded about six months after they were put in
service, and now another one has gone up. We are not sure whether the
third one is still doing duty, or not. Possibly it was one of those that were
destroyed by the present explosion. At all events, the moral of the tale plainly
is, that it is foolish to keep a dog and then do your own barking. If the
inspector, who knows a lot more about boilers than you do, says your
boilers ought not to carry the pressure that you want, you had better listen to
him, and govern yourselves accordingly. It pays, in the long run.
How to Make a Locomotive.
Items having a combined theological and mechanical bearing are not very
common, but here is one that has been making the rotinds of the press, and we
are going to add our mite towards its perpetuation. It emanated from Dr.
Hiram C. Cortlandt, of Des Moines, Iowa.
" Thomas A. Edison tells us," says the doctor, " that he thinks the soul
is not immortal. But, after all, what does this great wizard know about souls?
His forte is electricity and machinery, and when he talks of souls he reminds
me irresistibly of the young lady who visited the Baldwin Locomotive Works,
and then told how a locomotive is made.
■188 THE LOCOMOTIVE. [April,
" ■ You pour a lot of sand into a lot of boxes,' she said, ' and you throw old
stove-lids and things into a furnace, and then you empty the molten stream into
a hole in the sand, and everybody yells and swears. Then you pour it out, and
let it cool, and pound it, and then you put it in a thing that bores holes in it.
Then you screw it together and paint it, and put steam in it, and it goes
splendidly, and they take it to a drafting room and make a blueprint of it.
" ' But one thing I forgot — they have to make a boiler. One man gets
inside and one gets outside, and they pound frightfully; and then they tie it
to the other thing, and you ought to see it go ! ' "
We don't know how this will strike the Baldwin Locomotive Works, but
we guess it will hold Mr. Edison for a while, — if he sees it.
Legislation and Engine Accidents,
Many of the states have factory-inspectors, whose duty it is to inspect
factories and call attention to conditions inimical to health and safety. The
duties of these inspectors are often laid out with a precision which leaves them
little, if any, discretion, and in most cases, beyond calling attention to actual
violation of the law, they have no power to enforce their recommendations.
A matter which naturally receives general attention is the placing cf
guards about moving machinery, the prohibiting of projecting set screws upon
revolving shafts, etc. One of the provisions directed at the reduction of
injury from accidental entanglement with shafting, or from a machine gone
wrong, is the requirement of a clutch upon each floor, by means of which the
motive power may be cut off in case of accident. While this may occasionally
serve its purpose (although the damage has usually been done before the
clutch can be thrown), it has in it the possibility of aggravating trouble and
precipitating a catastrophe which might otherwise be averted. If the engine
commences to race and the machines to run wild, the natural impulse of some-
body on every floor will be to throw the clutch, taking the load off from the
engine and aiding it in its race to destruction. The fragments of a big fly-
wheel plowing their way through the several floors may be the result.
A much more logical and safer arrangement is a number of reliable circuit
closers or other devices conveniently distributed throughout the building, by the
use of which the engine may be shut down in case of accident. The mechanism
by which this is effected may be, and usually is, arranged to be operated auto-
matically by a device attached to the engine itself, and independent of the
governor in case the speed increases beyond a fixed limit.
In some of the states, automatic engine stops are required by law, hut
the law is not always sufficiently explicit to require an engine stop in the true
sense. It might be maintained, for instance, that the usual safety-cams on a
Corliss engine constitute an " automatic engine stop," preventing, as they do,
the hooking on of the valves and the admission of steam when the govenor
halls fall below a certain plane. But this is really a part of — an attachment
to — the primary governor, and subject to derangement with that governor.
If the governor belt breaks and the balls drop, it will act; but if the belt slips,
so that the governor runs slowly enough to permit a late cut-off, but not so
slowly as to bring the safetA'-cams into play, there may be an accident. It is
igii.] THE LOCOMOTIVE. 139
a too common practice, moreover, to leave in place, while the engine is running,
the pin which holds the safety-cams out of action while starting up, although
most modern engines are fitted with latches which automatically drop out
of the way when the governor collar rises away from them.
A rider upon the governor belt, arranged in any of the usual ways to shut
off the steam when the belt breaks and the rider falls, might be construed as
satisfying the requirements of the law; but it is far from a positive safeguard.
The law should require specilically, and every provident engine owner
should install whether the law requires it or not, a device entirely independent
of the main governor, which will positively cut off the supply of steam when
the speed becomes excessive. The danger in a mass of swiftly rotating metal
is very real, and destructive explosions of fly-wheels are not uncommon. Such
an explosion may be far-reaching in its effects. The fragments of a wheel fly
for hundreds of feet, and are ugly and destructive missiles. Persons who live
and pass near industrial establishments, as well as those who are obliged to
spend their working hours within the range of fly-wheels, should have the
assurance that something more than a two-inch belt and a fallible ball governor
stands between them and eternity. — Pozccr.
The explosion of a kitchen range boiler at Racine, Wis., early in January,
lias brought about some legal complications. Mr. and Mrs. Joseph Kadowsky
were killed by the explosion, and it is important to determine which one of them
died first. This problem will have to come up before the court that is charged
with the disposition of the Kadowsky estate, valued at $8,000. Each of the
victims had been married before, and each left children from the earlier marriage.
The two sets of children cannot agree, and the court's decision will probably
turn upon which of the parents lived the longer. Even though the survival was
but a fraction of a minute, it would suffice to determine the course of the
inheritance.
A Few Home-Office Confidences.
Some time ago we received the following letter from a corporation that
had a sort of lukewarm desire to insure its boilers, if the thing could be done
without any great trouble :
" Our experience in the past with boiler insurance people and their boiler
inspectors has been anything but satisfactory. At the beginning of the policy
the inspectors are reasonable. On one occasion, however, we purchased a three-
year policy, and some six or eight months ago an inspector was here and
undertook to impose such unreasonable and unnecessary repairs and work on
our boilers and furnaces that we refused to do the work and had the policy
cancelled.
"We should like to carry insurance on our boilers if your inspectors will
be men of common sense and reason, and provided also that all internal
inspections can be made at a time tliat will not interfere with the operation
of our plant. This can seldom be done when the plant is closed down, for the
reason ^hat we never close except on Sundays, or in the event of an accident.
190 THE LOCOMOTIVE. [April.
Accidents are very unusual that will close us down for more than one day at
a time, and in such cases we could not give you sufficient notice to have an
inspector here. We have found it troublesome to have the manholes opened and
closed on Sundays, as our men are not required to do work on Sunday except
when it is absolutely necessary. We should not object to your making an
internal inspection then, however, provided your men would remove the
manhole plates and put them back again in time to fire up the boilers by
midnight Sunday night. We have never had any insurance with your company,
and therefore w^e know nothing of your manner of inspecting, nor of your
general business methods. We shall be glad to hear from you with reference
to same, unless you would prefer to send a man to see our plant and talk
the matter over. This would probably be more satisfactory."
Here is a letter that came from a man who was about to insure his boiler.
It is brief, but it bears a tale of hard luck :
" Yours received. Sorry to say we shall not need to have the boiler inspected,
as the mill is burned and the boiler blown up. Didn't leave enough to inspect."
Here is something from a discouraged manufacturer in Tennessee, in
response to a request from, us for a date for inspection :
" Replying to your letter of the i6th in regard to coming here to inspect
our boiler, I would say that we are not going to run our plant this season,
and hence the inspection will not be necessary. From our experience it would
seem that we, the stockholders, are the ones that need inspection, rather than
the boiler; for we are certainly in danger of bustin', on account of the low
prices of the products we make. If we run next season we will take up the
matter of inspection then."
Here, again, is an extract from a report that we recently made upon a
boiler that was in use in a hotel :
" All parts of the boiler are heavily coated, internally, with scale, and the
fire sheets, in particular, are heavily coated with loose scale and mud. The
tubes and shell are extremely corroded and pitted ; the braces are tight, but
they are small and poorly designed. The side seams are also poorly designed,
and they are below the top tubes, and nearly inaccessible for inspection. From
the condition in which we found the boiler we doubt if the manhole covers have
been removed since the boiler was installed. Among the things that we found
inside the boiler was a box containing a water-column with gage cocks and
glass fittings, a steam gage, and two pieces of pipe.* These fittings were evi-
dently in the boiler when it was shipped from .... three years ago,
and had not been removed. The boiler is about twenty years old, and of poor
design. Externally, the shell plates and tube ends are corroded and thin,
and several of the tubes are leaking. As the boiler is practically worthless
for any useful pressure, we advise that it be thrown out and a new one installed
in its place." We can't help wondering whether or not the writer of the first
letter quoted above would consider this report to be " unreasonable." Probably
he would think it is conservative and excellent in all respects, if he were
stopping at the hotel where the boiler was in use.
* This reads as though the thing inspected was a museum instead of a boiler.
me tlartlord Sisani Boiler lospeciion and iQSuiaqce Gonipaiiy.
ABSTRACT OF STATEMENT, JANUARY 1, 1911.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate
Loaned on bond and mortgage, .
Stocks and bonds, market value,
Interest accrued, ....
Total Assets, .
$174,137-52
209,440.08
91,400.00
1,140,810.00
3,180,527.72
71,231.96
p4,867o47-28
LIABILITIES.
Premium Reserve, $2,010,733.76
Losses unadjusted, 130,809.04
Commissions and brokerage 41,888.01
Other liabilities (taxes accrued, etc.), 45,149.16
Capital Stock, $1,000,000.00
Surplus over all liabilities, 1,638,967.31
Surplus as regards Policy-holders, . . $2,638,967.31 2,638,967.31
Total Liabilities $4,867,547.28
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK. Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The .(^tna
Life Insurance Co.. Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville. Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY, Treasurer, The
Hartford Electric Light Co., and
Director N. Y.. N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
& General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
Charter Perpetual.
Tiie HaiUoril Steani Boiler IqspeGlioq and iQsuraiite Gonipaqg
IS3UES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROF»ERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Cotnpany's Operations can be obtained at
any of it,s Agencies.
■"■Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawfoed & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
F. S.. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. F"oord, Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W.-fi. Gleason, Manager.
B.'F. Cooper, Chief Inspector.
H^ A. Baumhart,
Manager & Chief Inspector.
Trio's. E. Shears,
General Agent & Chief Inspector.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg.
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass.,
loi Milk St.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St."
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA. Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
Failing Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS. Mo..
319 North Fourth St.
F. H. Williams, Jr., General Agent.
F^^s^AirxEN, Chief Inspector.
Peter F. Pescud, General Agent.
R. X BuRWELL, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S.. B. Adams, Assistant Chief Inspector.
C. D. AsHCROFT, Manager.
Be^^JAMin Ford, Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
Shcj[0r0motite
COPYRIGHT, 1911, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol.. XXVIII. HARTFORD. CONN., JULY 25, 1911. No. 7.
SUGGESTIONS
For the Management and Care of
STEAM BOILERS
Used for Power Purposes, and Insured by
The Hartford Steam Boiler Inspection
and Insurance Company.
1.
Water Level. The first duty of the attendant, upon entering the boiler room
in the morning, is to find out where the water level is in the boilers.
J^^^^ Xci'cr unbank nor replenish the £res until this is done. Neglect
of this precaution has caused many accidents, and ruined many
boilers.
If there arc valves on the pipes connecting the water-column
with the boiler, make sure that they are open. Then open the
mud valve at the bottom of the water-column, letting the water
blow out freely for about one minute, so that the column may be
thoroughly flushed. Then close this valve and open the pet cock
at the bottom of the glass gage, letting water and steam blow
out for some time, so that the gage connections may be well
flushed. Blow out the column and the glass in this way, alternately,
several times, to make sure that everything is in good order. See
that the water returns to the glass gage freely. The entire opera-
tion here described should be repeated several times a day, or on
each shift of the attendants.
See that there are no steam leaks from the upper part of the
water column, nor in any of the piping between the gage glass and
the boiler. Such leaks cause the water in the glass to stand at
a false level, so as to indicate more water in the boiler than is
actually present. For the same reason it is bad practice to draw
steam from any part of the water column or its connections, for
operating tube cleaners or injectors, or for any other purpose for
which an actual flow of steam is required. The steam gage may
properly be attached to the water column, however, because it does
not call for such flow.
^A
194 The Hartford Steam Boiler
Do not rely entirely upon the gage glass for determining the
level of the water in the boiler. The gage cocks are there to
verify the indications of the glass, and they should be used for
that purpose, regularly. Try all of these cocks several times a
day, to make sure they are clear and in good working order, and
that their indications agree with those of the glass gage.
Keep the w^ater in the boiler at as even a level as possible, at
all times. Keep the glass gage clean, so that the position of the
water in it can always be plainly seen. Have the glass gage and
the steam gage well lighted, so that there can be no difficulty in
reading their indications.
See also suggestion No. 8, below.
2.
Leaks After having assured himself that the boilers contain plenty of
water, and that the appliances for showing the position of the
water level are in good order, the attendant, before starting up
his fires, should open each door about the settings, and carefully
look for leaks at every visible point. He should note particularly
if there are any leaks about the tubes in the combustion chambers,
or (if the boilers are of the water-tube type) around the tube
ends or the covers of the openings on the headers, front and
rear.
When leaks are discovered (whether it be before starting up
the fires, or later, in the regular operation of the boiler) they
should be located and repaired as soon as possible. (Give par-
ticular attention, however, to the caution expressed in suggestion
No. 9, warning against setting up bolts and nuts, calking, and
making other changes and repairs while the boiler or pipe is under
pressure.)
In water-tube boilers having cast-iron mud drums, if leakage
appears at the mud drum ends of nipples entering the headers,
the nipples should be removed and the drums thoroughly examined
for cracks.
If leaking occurs at any time at the longitudinal (or fore-and-
aft) seams, the boiler should be put out of service at once, and the
HARTFORD STEAM BOILER company should be promptly noti-
fied, at its nearest office. (The addresses of its chief offices are given
on the last page of this issue of The Locomotive.) This is highly
important, whether the attendant considers the leakage to be serious
or not; and it is especially important when the boiler has a single
bottom sheet, or is of the two-sheet type.
3.
Filling up When a boiler has been emptied of water, it should not be filled
the Boiler. again until it has become cold. Cold water, when pumped into
hot boilers, causes contraction strains that are very injurious.
4.
Tight Joints In preparing to get up steam after a boiler has been out of
and service, great care should be exercised in making the manhole anc
Good Gaskets., ji i ■ ■ ^ ..• i ^
handhole jomts tight.
Inspection & Insurance Co. 195
Never use lead gaskets after they have become thin and hard, and
avoid all gaskets of other metals, unless they are corrugated or soft
and pliable. It is difticnlt to make a tight joint when using a hard
gasket, without setting u]) the cover-plate bolt with great force.
Bolts and cover-plates are often cracked by the severe strain thus
thrown upon them.
5. *•
Getting up First of all, the boiler should he vented in some way, to permit
Steam. ^\y^. escape of air. hor this purpose the steam space may be put
in free communication with the atmosphere by any convenient
method. Opening the upper gage cock is sufficient, unless the bore
of this cock is unusually small.
Water should next be run (or pumped) into the boiler, until
it stands at the proper level. Special care should be exercised
with regard to this point, because boilers are often fired up while
empty, and thereby ruined. If the water column is correctly
located upon the boiler, it is sufficient to bring the water level to
a point just above the second gage.
Fuel may then be placed upon the grate, the damper opened,
and the fire started. If the chimney or stack is cold and does
not draw properly, the trouble may be remedied by burning some
oily waste or light kindlings inside of the chimney, at the base.
Start the fires in ample time, so that it will not be necessary to
urge them unduly, in order to have the pressure up at the required
hour. When steam issues from the vent opening, close this open-
ing, and thereafter pay strict attention to the steam gage. If the
boiler that is being fired up is to be cut in with others that are
already under steam, pay careful attention to suggestion No. 7,
below.
6.
Gas When gas or oil is used as fuel, care should be taken to adjust
^., ^ , the burners so that the flame cannot impinge directly upon the
heating surfaces. Checker-work, when used in such furnaces,
must also be arranged so that it will not concentrate the flame
upon the boiler surfaces. Suitable peep-holes should be provided
for observing the fire surfaces during the operation of the boiler.
W^hen the settings or the flues running to the chimneys have blind
pockets or spaces where gas can accumulate, suitable vent openings
should be provided at the highest points of these pockets, to permit
the gas to escape from them. In firing up a boiler with oil or gas,
it is very important that steam be raised slowly: — that is, no
faster than would be possible when using coal as fuel. Serious
damage may otherwise be done.
In using gas or oil fuel, the greatest caution should be observed,
before lighting the fire, to see that the drafts are open for a suf-
ficient length of time to remove any gas that may have accumulated
in the setting. Never turn on the fuel supply when starting up,
nor after the snapping out of a burner, without first introducing a
lighted torch, or a piece of burning waste, into the furnace. Dis-
regard of these precautions is likely to result in a serious accident.
Oil Fuel.
196
The Hartford Steam Boiler
Cutting
In.
When a boiler is tired up after having been out of service for
a time, extreme care should be taken in cutting this boiler in with
others that are already in service, and communicating with the same
steam main. It is a more or less common (though highly danger-
ous) practice, to cut in the boiler as soon as the pressure upon it
comes within (say) ten or fifteen pounds of that prevailing in the
steam main at the time. This should never be dune Many fear-
ful explosions have resulted from management of this kind. In
cutting in a boiler with others, it is of exceeding importance to be
sure that the pressure upon it is as nearly identical as possible with
the pressure that is prevailing, at the time, in the steam main. When
the equalit}' is judged to be exact, the stop-valve of the boiler that
is to be cut in should be opened very carefully indeed, — opened
just a bare crack at first, and then, as the slight outstanding dif-
ference of pressure equalizes itself, opened wider, very slowly,
until it is open full. The complete operation should occupy a couple
of minutes or more, and the attendant should hold himself in readi-
ness, at every instant, to close the valve at once, if there is the
slightest evidence of any unusual jar or disturbance of any kind,
about the boiler.
Correctl}' designed steam pipe lines will not have pockets in
which water of condensation can be trapped. If any such pockets
exist, they must be provided with drain-pipes, and all condensed
water must be removed from the piping by means of these drain
pipes, before cutting in the boiler. Neglect of this precaution is
likely to lead to water-hammer action, which may destroy the
boiler, and perhaps the whole plant.
Low Water. In case of low water. at any time, immediately cover the fire with
ashes, or, if no ashes are at hand, use fresh coal. Close the damper
and the ash-pit doors, and leave the fire doors open. If oil or gas
is used as fuel, shut off the supply from the burners. Don't turn on
the feed under any circumstances, and don't open the safety valve
nor tamper with it in any way. Let the steam outlets remain as
they are. Get your boiler cool before you do anything else.
See also suggestion No. i, above.
Repairs
under
Pressure.
No repairs of any kind should be made, either to boilers or to
piping, while the part upon which the work is to be done is under
pressure. This applies to the calking of pipes and joints, to setting
up nuts and bolts, and to every other operation by which extra stress
is thrown upon any part that is already under a steam load. Acci-
dents of the most serious nature are common, from neglecting this
caution.
Many water-tube boilers have their tube-holes covered by outside
caps or plates, — that is, caps so fitted that the boiler pressure is ex-
erted upon the bolts that hold the caps. If leakage should occur
Inspection & Insurance Co. -197
arouiKl such joints, do not screw up the bolts while the boiler is
under pressure, and do not, under any circumstances, bring an un-
due strain upon the bolts, in order to stop the leakage. When the
pressure is off, find out why the joint cannot be kept tight with a
suitable tension on the bolt, and apply the proper remedy. The bolt
itself may be faulty, and by tightening it beyond reason you may
be merely aggravating the trouble, and you may bring about a
failure that will result in loss of life or in serious personal injury.
Similar caution should be used in manipulating the blowoff valve.
If it does not open easily, do not exert unreasonable force upon it,
but when the pressure is off, find out what ihe trouble is, and have
it remedied.
10.
Care of The safety-valve must not be set, upon any boiler, to blow at a
V^^v*^' pressure higher than that permitted by tiie HARTFORD STEAM
150ILER company. The attendant should ascertain, from his em-
ployer, the limiting pressure permitted on each boiler, and should
make a written memorandumi of this limit, in order to avoid
possibility of error with respect to it.
Try all safety valves cautiously, every day, easing them gently
from their seats, until it becomes evident that they are free. Other-
wise they are liable to stick, and thus become useless for the pur-
pose for which they are intended. As a further test of the condi-
tion of the safety valve, it is well, under ordinary conditions, to
run the pressure up, every day, to the point at which the valve is
supposed to blow, and see that it does blow at this pressure. When
the regular working pressure is a good many pounds lower than
the blowing point, however, it is better to run up the pressure less
frequently, though the valve should still be tried in this way often
enough to make sure that it is always in good working order,
and that it agrees with the gage. In case the actual blowing pres-
sure as shown by the gage exceeds the pressure at which the valve
is supposed to blow, inform your employer immediately, so that
notice may be sent to the HARTFORD STEAM BOILER company
promptly, at its nearest office. (The addresses of the Hartford's
principal offices are given on the last page of this issue of The
Locomotive.)
The outlet of each safety-valve should everywhere have a di-
ameter at least equal to the diameter of the discharge opening in
the casing of the valve. There should be no attachment upon the
safety-valve outlet, except the valve itself. In particular, there
must be no stop-valve in the safety-valve pipe, between the safety-
valve and the boiler, nor on the other side of the valve. The
discharge pipe of the valve should preferably pass out of the boiler
room horizontally, or with a slight downward inclination. Vertical
discharge pipes, passing up through the roof, are objectionable
unless thoroughly drained, because they will accumulate water of
condensation in case the valve leaks.
198
The Hartford Steam Boiler
Use of
Scale
Solvents.
11.
Soda ash is widely used as a scale solvent, when the feed water
is hard enough to make a troublesome deposit of scale. It is
effective under most circumstances, and it has the advantage of be-
ing cheap. The amount required will vary according to the nature of
the feed water and the duty required of the boiler. If the water
is of average quality, and the boiler to be treated is of the horizon-
tal tubular type, 72 inches in diameter and with tubes 18 feet long,
ten pounds of soda ash may be introduced at the start, when the
boiler is first filled up, and after that two or three pounds may be
introduced each day. The same amount may be tried in boilers
of other types, but of like capacity. This suggestion is made for
the guidance of those inexperienced in the use of soda ash, and
it should be understood that the actual amount of solvent required
is to be found by trial. If the water is bad and deposits an un-
usual amount of scale, the quantity of soda ash used should be
greater than the estimate here given ; and if it is unusually soft
and pure, a correspondingly smaller quantity may be sufficient.
The soda ash should be dissolved before it is introduced into
the boiler ; and when badly scaled boilers are treated with soda
ash, or with any other scale solvent, they must be frequently opened
and cleaned, to avoid burning of the fire surfaces from the lodg-
ment of fragments of loose scale upon them. (See suggestion
No. 22.)
12.
The blowoff pipe is highly useful in the regular opera-
tion of the boiler, especially when the feed water carries a con-
siderable amount of sediment, because it enables the attendant to
remove large quantities of deposit without opening the boiler. In
using it for this purpose, the blowoff should be opened in the
morning, before steam is raised, and before the fires have been
started up. The water having stopped circulating during the night,
a considerable amount of sediment will have settled at the bottom
of the boiler, and much of this will be removed if the blowoff is
opened before the circulation has started up again. If the boiler
is used night and day, the blowing should be done at the end of
the noon hour, or at some similar time, when the sediment has
had a reasonable chance to settle.
The blowoff valve should be opened and closed gradually, in
order to avoid the violent shocks that are almost certain to be pro-
duced by opening or closing it suddenly. But when it is opened,
it should be opened wide, if only for a few moments. This will
give any fragments of scale that may have lodged in the pipe an
opportunity of passing out through the blowoff valve. They
might be trapped by it and retained in the pipe, if the valve were
only partially opened.
In general, boilers should be blown down at least one gage
daily, though no fixed recommendation can be made in this respect,
that will apply to all the widely varying conditions of water and
Routine
Use of the
BlQWOff.
Inspection & Insurance Co.
199
of duty required of the boilers. When the water is bad, and the
duty of the boiler is litavy, the blowofF should be opened oftencr
than is necessary undor more favorable conditions. When the
feed water carries a large amount of scale-forming matter and
considerable quantities of scale solvent are used, blowing should
be frequent, fresh water licing fed into the boiler to take the place
of that so removed. 'Ihis tends to prevent the water in the boiler
from becoming unduly saturated with dissolved solid matter.
Under any circumstances, however, the blowoff valve should be
opened at least once a day, sufficiently to thoroughly flush out the
blowofF pipe. Upon closing the blowoflF valve, see that it shuts
tight. If it is held partially open by the lodgment of some foreign
substance upon its seat, the water in the boiler may quickly be-
come low. If the blowofF pipe is so situated that there is a pos-
sibility of its discharge injuring passers-by, or children playing about,
see that nobody is near it when the valve is opened. (Compare,
also, suggestion No. 21. and the latter part of No. 9.)
When surface blowoffs are used, they should be opened often,
for a few moments at a time.
Foaming.
Oil
in
Boilers.
13.
If foaming is observed, check the draft and cover the fires with
fresh coal (or shut off the burners, if oil or gas is used as fuel).
Then close the throttle and keep it closed" long enough to show
the true level of the water. If that level is sufficiently high to
permit doing so, blow down some of the' water in the boiler, and
feed in some fresh w^ter, repeating the operation several times,
if necessary. If t\\is does not remedy the trouble, draw the fires
and blow- and feed alternately. When the boiler and the brick-
work are sufficiently cool, empty the boiler and wash it out, as-
certain the cause of the foaming, and take such measures as may
be necessary to prevent its recurrence.
14.
Care should be taken to prevent cylinder oil from entering the
boilers with the feed water. It is very likely to get in from the
exhaust of the engines, pumps, etc., when open feed-water heaters
are used, and hundreds of boilers are ruined ever>' year by lack
of proper caution in this respect. Even a thin coating of cylinder oil
(or other non-volatile or "heavy" oil) on the tubes or drums or
shell sheets may cause serious damage, and lead to extensive
repairs. Oil showing in the glass gage indicates oil in the boiler,
and yet the attendant must not rely upon its showing itself in
this way. because oil is often present in the boiler in large amounts.
when none is to be seen in the glass.
When a horizontal tubular boiler is badly affected with cylinder
oil. it may be treated in either of two ways: — (i) by the direct
removal of the deposit by scraping and scrubbing, or (2) by
" boiling out " the boiler with kerosene and soda ash. A com-
bination of these two methods is useful in particularly bad cases.
200 The Hartford Steam Boiler
In attacking the deposit directly, the handhole plates should be
removed (or the manhole cover on the front head, if there be one),
and the shell and all other accessible surfaces thoroughly scraped,
and then scrubbed vigorously with a stiff brush attached to the
end of a pole, and wet with kerosene. The boiler should also be
entered from above, and the oil scum that has collected upon the
side sheets about the water line scraped and scrubbed off in like
manner. Thorough washing and ventilation of the boiler should
follow. Oily deposits may be removed from the tubes of water-
tube boilers by the use of a swab dipped in kerosene.
The method indicated above will remov^e considerable quantities
of the oily deposit, but more or less of it will be lodged where it
can be reached only by the "boiling out" process. To apply this
process, put the boiler out of service, close its outlets, and fill
it to the top of the gage glass (in order that the oily scum just
above the normal water line may be covered) with water in which
from 100 to 175 pounds of soda ash have been dissolved, and to
which from 10 to 25 gallons of kerosene have been added. The
boiler being of the horizontal tubular type, 100 pounds of soda
ash and 10 gallons of kerosene may be used, if it is 6o inches in
diameter with 18-foot tubes, and 175 pounds of soda ash and 25
gallons of kerosene if it is 72 inches in diameter and has 20-foot
tubes. The proper quantities for use in horizontal tubular boilers
of other sizes will vary with the capacities of the boilers, and may
be estimated with sufficient accuracy from the data here given.
If the boiler to be treated is of a different type, — for example,
if it is of the water-tube type, — the quantities used should be the
same as would be employed in a horizontal tubular boiler of similar
horse-power. When the boiler has been filled as indicated, build
a light fire under it (all its outlets being closed), and carry a low-
pressure (ten pounds per square inch or thereabouts) upon it for
not less than 12 to 24 hours. If tiine will permit, it is better to
continue the boiling for two or three days. Then run off the water,
ventilate the boiler well, and wash it out thoroughly with a strong
stream of water.
When treating a boiler with kerosene, keep all open lights
away from the handhole and manhole openings, both zvheii af^f'lyiiig
the kerosene and upon opening up the boiler again. If strict at-
tention is not paid to this point, serious vapor explosions may
result. If incandescent electric lamps are not available, sufficient
light for examining the internal condition of the boiler may be had
by reflection from a mirror held at some distance (several feet)
from the openings. A second, smaller mirror may be used inside
the boiler, when necessary, to direct the light into the dark corners.
Distilled (or pure) water is a valuable scale solvent, and if the
feed carries much scale-forming matter, it is well to recover a
large amount of water of condensation for use in feeding, w'hen
it is practicable to do so. In putting this plan into practice it may
be necessary to use serviceable oil separators and filters to remove
the oil from the exhaust steam, and render the condensed water
Inspection & Insurance Co.
201
Blisters,
Bulges, and
Laminations,
Suspended
Boilers.
Fusible
Plugs.
fit for use ; and in sucli casts all the sttaiii tliat is to be condcnst-tl
for use as feed water sli(»iild jfo throuf^h tlie separator, whether it
comes from tl\i- ennines or from immps or other auxiliary devices.
15.
When a blister, IjuIkc, or laminalion appears, it sliouid \k- care-
fully examined at once, and its exact nature determined. Small
blisters are usually unimportant, calling for no special treatment
except trimming; Imt an extensive lamination should receive such
attention as its condition derminds. A bulge usually indicates
tlie presence of scale or oil inside of the boiler at the affected
region, and any sucii coating or deposit should be removed before
the boiler is again used. If a bulge appears upon a tube in a
water-tube boiler, it is best to replace the tube as soon as possible,
if the trouble is at all serious. Otherwise the bulge forms a lodging
place for scale and sediment and is likely to give further trouble,
because the tube cleaner will pass over the depression without
removing the deposit that it contains.
16.
When a boiler is suspended from overhead beams, see that each
of the hanger bolts is kept drawn to a proper tension, so that
each will carry its own fair share of the weight. To maintain
this equality of tension it will probably be necessary to set up
or slacken certain of tlu nuts on the suspension lx)lts from time
to time.
In suspended water-lube boilers, see that the lower drums and
boxes are free from contact with the floor of the setting, or with
any other obstruction that may interfere with their free motion, as
the boilers expand and contract in service. Otherwise, severe
strains will be thrown upon the drums and their connecting nipples.
The drums may have been correctly hung when the boilers were
installed, and may have come in contact with the setting subse-
quently, through the settling of the supporting columns. Such set-
tling should be detected as soon as it occurs. If it is slight in
amount its effects may be neutralized by setting up the nuts on the
suspension bolts, so as to raise the boiler again to its proper
position.
17.
Fusible plugs are often used in boiler.^, and in some states and
cities they are required by law. In a horizontal tubular boiler the
plug, when used, should be screwed into the back head, not less than
two inches above the to]) of the highest tube. In any type of
boiler they should be so placed that they will melt out, under the
influence of the heated gases, before the water line has reached a
dangerous low level. In a boiler of the locomotive type the fusible
plug should be inserted in the crown sheet. In water-tube boiler^
having horizontal steam drums exposed to the heat of the fire, the
plugs should be inserted in these drums at their hottest parts, and
at least six inches (measured in a vertical direction) higher than
their lowest points.
202
The Hartford Steam Boiler
In the vertical tubular boiler it is a somewhat common practice
to insert the fusible plug in the crown sheet. When properly set,
such a plug will usually afford sufficient protection to the crown
sheet in case the water becomes low, although the tubes (since
they will then become uncovered throughout their entire length
before the plug melts) may become hot enough to warp and make
trouble. The HARTFORD STEA^I BOILER company recom-
mends that in the ordinary vertical tubular boiler the fusible plug
be screwed into one of the outer tubes, as is required in marine
practice by the United States Board of Supervising Inspectors.
A handhole must then be cut in the shell opposite the plug, so it
can readily be inserted, examined, and replaced ; and the tube
in which the plug is inserted should preferably be an extra-heavy
one, so that the threaded joint between tube and plug may be
made tight. When located' in a tube, the plug should be at least one-
fourth of the length of the tube above the crown sheet, and some
authorities require it to be above the lozvcr third of the tube. In
a vertical tubular boiler having a submerged upper head, the plug
should be inserted in the upper head.
Fusible plugs should always project into the water space of the
boiler by three-quarters of an inch or more, and they should be
filled with pure tin. Alloys are objectionable, because their melting
points are liable to change upon prolonged exposure to heat. The
fusible plug should be renewed or refilled every year, or as often
as may be necessary in order to keep it in good, effective condition.
Removing
Ashes.
18.
Ashes should not be allowed to accumulate in the ash-pit, because
they obstruct the flow of air and, check the radiation of heat, and so
lead to the burning out of the grate bars. The combustion chamber
back of the bridge wall of a horizontal tubular boiler should be
kept clean at all times, since a heavy accumulation of ash in this
space tends to choke the draft and prevent proper combustion, and
so cuts down the efficiency of the boiler. When the blow-off pipe
runs along the floor of the combustion chamber, many engineers
consider it to be good practice to leave a light layer of ashes over
the pipe for its better protection. We advise keeping the chamber
well swept out, however. If protection is wanted for the pipe, lay
a small l)rick channel for it, and use loose bricks for the covering-
layer, so the pipe can be readily examined.
19.
Banking The fires should be cleaned previously to hanking, and a good
the Fires. body of coals should be returned and pushed back against the bridge
wall, and well covered with fresh coal. The ash-pit doors should
be closed. The damper should also be nearly closed, but it must
not be shut absolutely tight at any time when fresh coal has been
placed on the fires, because coal gas would then collect in the
combustion chamber and the other passages, and its sudden ignition
will give rise to an explosion that will endanger the brick work,
Inspection & Insurance Co. 203
and perhaps lead to consequences even more serious. Many
dampers are loosely fitted, to make it impossible to close them per-
fectly tight. The fire d(K)rs should be opened by a slight amount,
so that air may enter to sweep out the coal gas. Leaving the fire
doors zvidc open, however, is liable to strain the boiler l)y the con-
traction caused by the cold air striking the heated shell, and leakage
at the joints is likely to result. Be particular to sec that the ash-
pit doors arc closed tij^ht, and the dampers properly adjusted.
20.
Cooling Off In cooling a boiler preparatory to emptying it, first let the fire
die out, and then close all doors and leave the damper open, until
the steam gage shows that the pressure has fallen to the value at
which it is proposed to blow oflF. (See suggestion No. 21, on this
point.) Clean the furnace of all coal and ashes, and allow the
brickwork to cool down for at least two hours before opening
the blowoff valve. When it is desired to make the boiler ready
for a man to enter it, first cool it as here indicated, and then,
after the vrater has been drawTi oflf, leave the boiler as it would be
if it were in service, — the fire doors, the front connection doors,
and the cleaning door or doors in the setting being closed, while
the damper and the ash-pit doors are left wide open. By this
means a good circulation of air is drawn through the setting,
around the boiler, and through thie tubes, and the cooling proceeds
rapidly and effecJ:ivel)i. If it is found that this procedure inter-
feres too much with the draft of other boilers that are still in
operation in connection with the same stack, check the flow of
cold air as much as may be necessary', by partially closing the
damper on the boiler that is being cooled. ^lany engineers, in
attempting to cool boilers for entering them, open the front con-
nection doors. This retards the cooling, however, because it pre-
vents a proper circulation of cold air through the boiler, and heated
air collects in all the high parts of the setting and passes out only
verv slowly.
21.
Emptying When it is desired to empty the boiler, the boiler and its
the Boiler, setting should first be cooled in the way explained in the first part
of suggestion No. 20. A pressure exceeding ten or fifteen pounds
per square inch, by the gage, should not be allowed when boilers
are blown out. If they are emptied under a much greater pressure
than this, the heat that is retained by the setting walls will sub-
sequently cause t-lie deposit in the boiler to bake into a needlessly
solid incrustation upon the sheets and tubes. It is better to run
the water out practically without pressure, when it is feasible to
do so. The scale and deposit can then be washed out much more
easily. The manhole plates and the covers to the other openings
should be removed immediately after the boiler is empty. When
the boiler that is to be emptied is one of a battery, care should
be taken to open the proper blowoff valve; for if the wrong valve
is opened, and the water is drawn off from a boiler having a fire
204 The Hartford Steam Boiler
Sediment.
under it, the sheets may become badly burned, or an explosion may
result, before the mistake is discovered. (Compare, also, suggestion
No. 12. and the latter part of No. 9.)
22.
Removing Ihc accumulation of scale and other forms ot deposit in a
Deposit and holler interferes with the economical generation of steam, and it
is also likely to give rise to overheating of the boiler, with con-
sequent burning, distortion, or cracking of the metal. Hence the
boiler should be opened as often as may be necessary, for examina-
tion and cleaning. The frequency with which a boiler should be
opened varies widely with the nature of the feed water and the
duty required of the boiler. When the duty is heavy and the water
contains a considerable amount of scale matter, it may be necessary
to open the boiler and clean it every week. On the other hand,
some plants are fortunate enough to have feed water so soft and
pure that cleaning once in three or four months is sufficient. The
engineer should carefulh' watch the internal condition of his boilers,
and determine for himself how often he will have to open them
up and clean them, in order to keep them in proper condition.
When kerosene has been introduced for loosening «p scale, or
when a large ampunt of scale solvent of any kind has been used,
or when the feed water becomes unusually soft (as almost in-
variably happens in the spring of the year), scale that may have
fornied upon the tubes and plates at other times i? almost certain
to be thrown down upon the fire sheets in considerable quantities.
Under these conditions, therefore, the boilers must be opened much
oftener than- usual.
In cleaning the interior of the boiler, always remove the hand-
hole and manhole plates, and use either the hose service or hand
tools (or both) for removing the scale attached to the shell plates
or deposited upon the fire sheets. It is highly important to remove
all scale or sediment that inay accumulate on the fire sheets, or tipon
any part of the boiler that is subject to an intense heat. Never rely
upon water let in through the feed pipe in washing the boiler, be-
cause effective results cannot be obtained in this way. A hose
should be used that delivers a stream of considerable force, and
it is important to wash the tubes of horizontal tubular boilers froin
above, as well as from below. Always pass a light into the boiler
after washing, to see that no deposit remains, and that no tools
have been left behind. (Note, however, the caution in suggestion
No. 14, respecting open lights al)out boilers that have been treated
with kerosene.)
For advice respecting oily or greasy deposits, see suggestion
No. 14.
23.
To Avoid When the boiler that is opened for cleaning, or repairs, or in-
Scaldmg Menspgcj-JQ^^ jg Q^g of ^ battery, some portion of which is still ui]der
pressure, every care must be taken to prevent the scalding of any
person who may be inside of the empty boiler, by the thoughtless
Inspection & Insurance Co.
205
opening of valves thai iiUKlit discharge sleaiii ur hut water into it.
Extreme aiutio)! should be exercised in this respect, because such
^accidents are by no means uncommon. Ihe man in cliargc of the
boiler room shoiihl personally take it upon himself to see that no
2'alz'e zchatsoex'cr is touciied, in any port of the room, while anyone
is inside of a boiler under bis care, n<.r until all the men who may
have been at work upon ilie boiler have personally >reported to bini
that they have left tiie interior permanently, lie should likewise
see that all other persoi..-, in the boiler room arc notilied to the
same efifect. It is not sufficient to see a man come out of the boiler,
because he may do so merely to obtain some necessary tool, and
may be back inside again, a few moments later.
The blov\'off valve upon the empty boiler should be closed before
the boiler is entere<l, so that steam or water cannot back up through
the pipe in case the foregoing suggestion is violated, and a bhnvoff
valve is opened upon some other boiler.
Whenever a boiler is shut down and cooled off. its stop valve
should be closed tightly, under all circumstances. If the boiler has
an automatic valve, the hand valve should be closed, nevertheless;
and when all the boilers of a battery are shut down, the stop valve
should be closed upon each one separately. Furthermore, before
anyone enters a boiler, he should make sure that all the valves
to the boiler are shut tight.
24.
Cleaning In water-tube l)oilers liaving horizontal or inclined tubes, the
the Tubes of i>,jvers over the openings in the headers opposite the ends of the
Water-tube , , '- , , , i , , \-,
Boilers three lower rows ot tulx's should be taken off once a month, and
the tubes thoroughly scraped and washed out; and all the tubes
should be thoroughly scra])ed and washed out, at least once in four
months. ( The frequency here indicated is for feed-water of
average quality. If the water is bad, the cleaning should be done
oftener; and in some cases, when the water is exceedingly good, it
may be safe to do the cleaning at somewhat longer intervals.)
The principle here given applies also to water-tube boilers in
which the tubes are vertical, instead of horizontal or inclined. That
is. the tubes that are most directly exposed to the lire should be
cleaned far otteixT tnan those that are less directly exposed.
Mechanical
Tube
cleaners.
25.
In either lire-tube or water-tube boilers, when mechanical ham-
mers or cleaners are employed for retnoving scale from tubes, the
l)ressure used to operate them should be kept as low as possible,
consistently with doing the work. An unnecessarily high pressure
is liable to damage the tube, by causing the cleaner to act upon it
with excessive force. It is also important, in using these devices,
to prevent the cleaner from operating for more than a few seconds
at a time upon any one spot, as continuous application to one limited
region is liable to injure the tube at that place. Whatever the type
of cleaner used, alway- sc. that it goes entirely through the tul)e.
206 The Hartford Steam Boiler
High temperatures should be avoided in the steam or water
used to operate mechanical cleaners, as otherwise the tendency of
the heat to expand the tube that is being cleaned, while the other
tubes remain at their normal length, may give rise to severe strains,
and bring about loosening of the tubes, or even cause fracture of
some part of the boiler.
26.
Records It is advisable to keep a complete written record of the work
i^D^"'"^ that is done in cleaning and repairing the boilers, including a full
' and definite statement of the condition in which they were found
when opened, and the condition in which they were left when closed
up again. Any defects that may have been found should also be
described, and a statement recorded concerning such measures as
may have been taken to remedy them, the exact nature and loca-
tion of each repair being clearly described. Keeping a record of this
kind will improve the character of the cleaning and repair service,
and thus tend to reduce the number of accidents from bursting tubes
and other causes. The record would be of almost inestimable value,
too. in the event of a disaster, as it would enable the engineer to
show that he had done his duty.
27.
Laying Up When a boiler is to be out of service for a considerable time,
iJouers. jj should be cooled, emptied, and thoroughly cleaned, both inside
and outside. All scale and deposit of every kind should be care-
fully removed from the interior, and the external surfaces should
be scraped and swept so as to be entirely free from soot and ashes.
All chambers and passages in the setting should likewise be cleaned
out, the side walls of the setting being brushed down, and all coal
and ashes rem.oved from the grates and the ash-pit. The handhole
covers and manhole plates should be left off. When the interior
of the boiler has been cleaned and washed, it should be allowed
to drain, and (if the boiler is an isolated one) it should then be
dried out thoroughly by burning a few newspapers under it. This
operation should be carried out by a man of good judgment, be-
cause it is easy to damage a boiler by building even a light fire
under it, when it is dry. Use newspapers, — not shavings nor
wood, — -and be careful not to heat the metal hot enough to make
it painful to the touch. If another boiler is under steam by the
side of the one that is being shut down, and in the same battery
with it, the newspaper fire may be omitted, because enough heat
will then be conducted through the side walls to complete the
drying-out process.
The boiler once being well dried out, care should be taken that
no moisture can collect upon it or within it, or trickle down over
it, either from leaky valves or from any other source. If the
boiler forms one of a battery, some of the remaining members
of which are to be continued in service, see to it that the stop
valve, feed valve, and blowoff valve upon the boiler that is laid
up are tight, so that no moisture can enter through any of them.
Inspection & Insurance Co. 207
If the i)()ilcr is to lie laid off in the winter season in our
northern latitudes, take care to empty the siphon below the steam
gage, so that tlie gaf;e may not be damaged by freezing. It is
better to remove the gage entirely, storing it in a safe place until
it is again wanted.
28.
Corrosion. Care should be taken that no water comes tn contact with the
exterior surfaces of the boiler at any time, either from leaky joints
or otherwise. The furnaces of internally tired boilers should be
carefully cleaned of ashes when put out of service, since such
ashes, if allowed to remain in contact with the plates, are likely
to absorb moisture and give rise to corrosion.
In water-tube boilers, external corrosion frequently occurs on
mud drums, on mud drum nipples, at the rear ends of horizontal
and inclined tubes, and in other places that are more or less
likely to be overlooked or neglected by the engineer, by reason of
their being out of the way, or not readily accessible. As such cor-
rosion is usually due to leakage, and to wet sooty matter being
allow-ed to remain in contact with the parts, it is imiportant that
leaks be promptly stopped, and that the affected surfaces be kept
free from soot.
[[^^^ If evidences of iittcnial corrosion should be found, report the
matter to the ofifice, so that the HARTFORD STEAM BOILER
company may be notified at once. Prompt attention to this may
avert trouble.
29.
Baffle Walls When cleaning water-tube boilers, examine the baffle walls
carefully, and see that there are no bricks or tiles displaced, so
as to allow any considerable portion of the furnace gases to pass
to the chimney by a short cut, without following the course that
the builders of the boilers intended. Attention to this point will
tend to save fuel.
30.
Brickwork The brick-work of the setting should be kept in good repair
^".'^ at all times. For if the setting leaks air, either through the brick-
work itself, or around the fire doors or the back connection doors,
or if air can enter it in any other way except through the fuel
on the grate, the hot gases from the furnace will be correspondingly
chilled, and the result will be a loss of efficiency. That is, it will
be necessary to burn more fuel in order to perform a given amount
of work.
31.
Miscel- Whenever boilers are laid off, the engineer should carefully
laneous examine them in all accessible parts, to see that they are every-
i>uggestions. ^^.j^^j.^ jj^ good condition. At all times he should keep the sheets
and other parts of the boiler that are exposed to the fire per-
fectly clean both inside and outside. All tubes, flues, and connec-
tions should also be kept well swept. This is particularly neces-
sary when wood, soft coal, or waste gases are used as fuel. In
208
The Hartford Steam Boiler
firing, rcnu-mbcr that small (|uantities of fuel, fed into the furnace
frequently, are more effective than large quantities fed at longer
intervals. In water-tube boilers, the feed water should be in-
troduced into the upper drum, and under the water-line. A mud
pan or other suitable receptacle should be placed under its dis-
charge end, and this should be provided with a blowoff pipe, so
that sediment can be blown out of the pan.
Keep everything about the boiler room in a neat and orderly
condition. See that all doors about the settings are kept securely
fastened, except when the operation of the boiler recjuires them to
be open. When anything needs repairing or renewing, see that
it receives the attention it demands. Give especial care to the
safety-valve, the feed pump or injector, the gage cocks, the glass
gage, and the pressure gage. It is common to find the gage cocks
in very poor condition. They are highl_v important, however, and
should be kept in first class repair in all respects. Keep the face
of the pressure gage clean, so that the pointer can be clearly
seen, and have the gage glass and the pressure gage well lighted.
f^*^ If. at any time, you consider it possible that serious trouble is
impending, shut down the boiler at once. Take no chances, and if
you err. err on the safe side.
32.
In many states and cities there are special laws and ordinances
respecting the duties of engineers and firemen. The boiler superin-
tendent, or engineer in charge, should inform himself, fully, with
respect to any legal requirements that may apply to him or to the
plant with which he is associated. If there be any such, he must
obey them faithfully, — giving them unquestioning preference over
the suggestions herein contained, in case the two should chance to
conflict.
Local Laws
and
Ordinances.
The Hartford Steam Boiler Inspection and Insurance Com-
pany's Inspectors Will be Pleased to Give Special Advice and
Counsel, in Cases Not Covered by These Suggestions.
11- .\ BOILF.R SHOWS DISTRESS, OR ANY UNUSUAL
BEHA\'10R. THE HARTFORD STEAM BOILER CO.\l-
PANY SHOULD BE NOTIFIED AT ONCE, AT ITS
NEAREST OFFICE. The addresses of its principal depart-
ments are given on the back page of this issue of The Locomotive.
Inspection & Insurance Co. 209
Boiler Explosions.
\iK]; , lyl 1.
(160.) — On April i a stctiini fractured in a ca>t-irun luatinj^ boik-r in an
apartment house bclouKing to tlu- Mlird Investors Realty Co., West 107th street,
New York City. ^
(lOi.) — A hot water heater e.\i)l()<le(l. April 2, in the basement of Dr. B. A.
Cheney's sanitarium. New Haven, Conn. The jiroperty loss was estimated at
$1,000.
(162.) — A boiler exploded, April 3. in a sawmill at Louisville. Ky. .\ boy
was killed.
( 163. > — The boiler of a freight locomotive exploded, April 4, on the Puget
Scpuiul extension of the Milwaukee railroad, three miles east of Mcintosh, S. D.
Three men were killed and the locomotive was wrecked.
( 164. ) — A tube ruptured, April 5, in the State Insane .Asylum at Athene,
( )hio.
(165.) — ^ On April 6 a tube ruptured in a water-tube boiler in the J. R.
Williams Lumber Co.'s sawmill. Bay St. Louis, Miss.
( 166.) — A boiler exploded, April 6, in Brumley & Jones's sawmill, near
Mt. Washington, Ky. One man was killed and four others were injured. The
building was also totally destroyed.
(167.) — A tube failed, April 7, in a water-tube l^oiler in the .Mgoma Steel
Co.'s plant, Sault Ste. Marie, Ont. One man was injured.
(168.) — A cast-iron header fractured, April 7, in a water-tube boiler in
the Philadelphia Rapid Transit Co.'s power house, at Thirteenth and INIt. Vernon
-treets, Philadelphia. Pa.
(169.) — On April 7 a blowoff pi])e tailed in the Hygeia Refrigerating Co.'s
cold storage plant, Elmira, N. Y< One man was slightly injured.
( 170.) — On April 8 two tubes ruptured and six ca.st-iron headers frac-
tured in a w^ater-tube boiler at the Union Ice Co.'s plant, Pittsburg, Fa.
(171.) — The boiler of a locomotive exploded, April 10, at Northfork.
W. Va. One man was severely injured.
(172.) — On April 10 an accident occurred to a boiler in the Elizabeth City
Cotton Mills, Elizabeth City, N. C.
(173.) — Five sections of a cast-iron heating boiler fractured. April 10. in
a business block owned by the Geo. Q. Cannon Association, Salt Lake City.
Utah.
(174.; — A tube ruptured. April 12. in a water-tube boiler at the Westing-
house Electric Manufacturing Co.'s lamp works, Bloomfield, X. J. One man was
scalded.
(175.) — The boiler of a San Antonio & Aransas Pass railroad locomotive
exploded, April 14, at Waco, Tex. One man was seriously injured.
(176.) — On April 14 a cast-iron header fractured in a water-tube boiler at
the plant of the Philadeljjhia Rapid Transit Co., Thirty-third and Market
streets. Philadelphia. Pa.
(177.) — A tube ruptured, April 16. in a water-tube boiler in the rod and
wire mill of the Southern Iron & Steel Co., Alabama City. Ala.
(178.) — On April 16 an accident occurred to a boiler in the Hughes Eyelet
Co.'s plant. Taimtnn. Mass.
210 THE LOCOMOTIVE. [July.
(lyg.) — On April i8 a boiler exploded at tlie plant of the Thompson Lum-
ber Co., Centerville, Ala. One person was injured, and the property loss was
large.
(i8o.) — A copper boiler, used for beating water in the laundry, exploded,
April i8, in the basement of the Christian Home for Working Girls, Pittsburg,
Pa. The boiler passed up through the building until it was stopped by a steel
girder in the ceiling of the second floor. The property loss was estimated at
$i,ooo.
(iSi,) — A boiler exploded, April 18, in the Acme Laundry, West Pittston,
Pa. Two persons were injured.
(182.) — Two sections of a cast-iron heating boiler ruptured, April 19, in
Edwin Wilcock's apartment house, Boston, Mass.
(183.)— The boiler of an Oregon Short Line locomotive exploded, April
19, some four miles west of Shoshone, Idaho One man was killed, one was
fatally injured, and a third was injured seriously but not fatally.
(184.)— On April 20 a slight accident occurred to a boiler in the plant of
the Holmes Brick Works, Holmes, Pa.
(185.)— A boiler ruptured, April 20, at the Eddy Paper Co.'s plant. Three
Rivers, ]\Iich.
(186.) — Six cast-iron headers fractured, .\pril 20-, in a water-tube boiler
at the plant of the Georgia Steel Co., Aubrey, Ga.
(187.) — A stearh "cooker," used for cooking grain in the manufacture of
yeast and whisky, exploded, April 20, in the Fleischmann Company's distillery,
at Riverside, Cincinnati, Ohio. One man was killed, another was fatally injured,
and four received injuries more or less serious, but not fatal. The property loss
was estimated at $2,000.
(188.) — Twa tubes ruptured, April 24, in a water-tube boiler in the rod
and wire mill of the Southern Iron & Steel Co., Alabama City, Ala.
(189.) — A boiler ruptured. April 24, in the box factory of the Illinois
Glass Co., Alton, 111.
(190.) — On April 24 two tubes ruptured in a water-tube boiler in the State
Insane Asylum, Athens, Ohio.
(191.) — A tube ruptured. April 26, in a water-tube boiler in the Ellicott
Square Co.'s general office building, Buffalo, N. Y. One man was fatally injured.
(192.) — The boiler of a Baltimore & Ohio railroad locomotive exploded,
April 27, at Parkersburg, W. Va. Two persons were fatally injured.
(193.) — Two tubes ruptured, April 27, in a water-tube boiler at the Lacka-
wanna Steel Co.'s plant, Wehrum, Pa.
(194.) — On April 27 two tubes ruptured in a water-tube boiler at the blast
furnace of the Southern Iron & Steel Co., Alabama City, Ala.
(195.) — A tube ruptured, April 27, in a water-tube boiler in the rod and
wire mill of the Southern Iron & Steel Co., Alabama City, Ala.
(196.) — A boiler exploded, April 28, in La Carona factory, Callejon Pradito,
Miex. Two persons w^ere killed and four were seriously injured.
(197.) — -On April 28 a tube ruptured in a water-tube boiler at the Sherwin-
Williams Co.'s paint manufacturing plant. Pullman, 111.
(igS.) — The boiler of an Atlantic Coast Line locomotive exploded. April
29, at Ocala, Fla. One person was severely injured.
19".] THE LOCOMOTIVE. g^ 211
May, iqii.
(199.) — On May i a tube ruptured in a water-tube boiler at the Sliawmont
pumping station, near Manayunk, Pa. Three men were injured.
(.200.) — On May i the cross connection between tlie drums of a water-
tube boiler failed at the plant of the Schwartzschild & Sulzberger Co., Kansas
City, Kans.
(201.) — An accident occurred, May i, to a boiler in Dani«i F. Water's dye
works, Philadelphia, Pa.
(202.) — On May 2 a tube ruptured in a water-tube boiler at the Southern
Iron & Steel Co.'s rod and wire mill, Alabama City, Ala. •
(203.) — On May 3 a tube failed in a water-tube boiler at the blast furnace
of the Southern Iron & Steel Co., Alabama City, Ala. One man was injured.
(204.) — A cast-iron header ruptured. May 3. in a water-tube boiler in the
power house of the Philadelphia Rapid Transit Co., Thirty-third and Market
streets, Philadelphia, Pa.
(205.) — A heating boiler exploded, May 3, at the plant of the Union Elec-
tric Light & Power Co., St. Louis, Mo. Three men were injured so badly that
they died shortly afterward.
(206.) — A boiler exploded, May 4, on the steamer State of Ohio, at Cleve-
land, Ohio. Nine persons were injured, two of them being injured fatally.
(207.) — A tube ruptured. May 4. in a water-tube boiler at the Duquesne
works of the Carnegie Steel Co., Duquesne, Pa.
(20S.) — A boiler exploded. May 4, in the Manly & Colvin Mill, at Arcadia,
La. Two men were injured seriously and perhaps fatally.
(209.) — The boiler of a traction engine exploded, ^May 6, near St. Joseph
111. One man was injured.
(210.) — A hot-water boiler belonging to the Tamaqua Courier exploded.
INIay 8, at Tamaqua. Pa.
(211.) — On May 9 a tube ruptured in a water-tube boiler in the Pittsburg
Railways Co.'s Brunot Island power house, Pittsburg, Pa. One man was injured.
(212.) — On ^lay 10 a tube ruptured in the water-tube boiler at the plant of
the Allentown Portland Cement Co., Allentown, Pa. One man was slightly
injured.
(213.) — A tube ruptured, May 10, in a water-tube boiler in the Larson
Lumber Co.'s planing mill, Bellingham, Wash. Two men were injured.
(214.) — A boiler belonging to J. B. Wood exploded. May 10, at Peet, Bur-
nett county. Wis. Two person? were killed and two others were injured
seriously.
(215.) — On May 11 a boiler belonging to Grover Hall exploded at Temple
Hill. Ky.
(216.) — A boiler exploded, May 12, in a sawmill at Grantsburg, near Green
Bay, Wis., One man was killed, and two others were seriously injured.
(217.) — The boiler of a Milwaukee freight locomotive exploded, May 12,
at Frontenac, Minn. One person was killed and one was injured.
C218.) — A boiler used for operating a pile-driver exploded. May 13, at
Clinton, Iowa. One man was injured fatally, and another received lesser
injuries.
(219.) — The boiler of a Chesapeake & Ohio locomotive exploded, May 15,
at Frontenac, Minn. One person was killed and one was injured.
212 % I'HE LOCOMOTIVE. [July,
(220.) — The boiler of a locomotive attached to the Southern Pacific "Sun-
set Express" exploded. May 15, at Brjn Mawr, near San Rcrnardino, Cal. One
man was killed and another was seriously injured.
(221.) — The boiler of locomotive No. 68, on the St. Paul road, exploded.
May 16, three miles west of Lake City, Minn. One man was instantly killed,
and another was fatally injured.
(222.) — The mud drum of a water-tube boiler ruptured, May 17. at the
Lane Cotton Alills, New Orleans, La.
(,223.) — A tube ruptured, May 18, in a. water-tube boiler at the riouring;
mills of the Sparks ^Tilling Co., Alton, 111. One man was scalded.
(224.) — A boiler exploded at Port Fulton, Ky., May 18, on a boat belong-
ing to the Monongahela Coal Co.
(225.) — On May 19 a small vertical boiler, used in excavating for a foun-
dation, exploded at the corner of La Salle and Madison streets, Chicago, 111.
The engineer was fatally scalded, and five other men received serious injuries
also.
(226.) — -On i\lay 20 a boiler, used in the construction of tlie W'liite Rock
reservoir, exploded at Dallas, Tex. The fireman was killed.
(227.) — A boiler exploded, JNIay 23, at the Jones & .\danis mine, Spring-
field, 111. One person was injured.
(228.)— A boiler explosion occurred. May 2.^, at the Kosniosdale cement
plant, West Point, Ky. The fireman was fatally injured.
(229.) — On ^lay 23 two cast-iron headers of a water-tube boiler fractured
at the pumping station of the Troy water works, Troy, Ohio.
(230.) — A blowoff pipe failed, INlay 23, in W. E. Parker's ice and cold
storage plant, Winnfield, La.
(231.) — A boiler ruptured. May 23. at the Lake Erie Eorging Co.'s plant,
Cleveland, Ohio.
(232.) — A tube ruptured, ALiy 24, in a water-tube Ixiiler at the W. J.
McCahan Sugar Refining Co.'s plant, Philadelphia, Pa.
(^33-) — A flue burst, May 25, on a Lehigh Valley loco;:iniive at Eastnn,
Pa. One man was injured.
(234.) — A boiler exploded. May 26, at the electric power sta:ion of the
Illinois Glass Co.. Alton, 111. Two men were injured, and one of them died a
few days later. The property loss was about $4,500.
(235.) — A slight accident occurred. May 26, to a boiler in the plant of the
Pennsylvania Warehousing & Safe Deposit Co., Philadelphia, Pa.
(236.)— On May 26 an accident occurred to a boiler at the plant of the
iSIissouri Cotton Yarn Manufacturing Co., St. Louis, Mo.
{237.) — A tube ruptured, May 28, in a water-tube boiler owned by the
Pocahontas Consolidated Collieries Co., Pocahontas, Va. One man was injured.
(238.) — A hot-water heating boiler exploded. May 29, in the residence of
George E. Rogers, Springfield, ^lass. A portion of the heater was blown up
through the kitchen, and the house was otherwise damaged.
(239.) — On May 30 a flue burst in a boiler owned by Shaun & llhlinger,
Philadelphia, Pa. Two persons were injured.
(240.)— On May 30 a tube ruptured in a water-tube boiler at the Georgia
Steel Co.'s plant, Aubrej', Ga. One man was scalded.
(241.) — A boiler exploded. May 30. in the electric lighting plant at Wayne-
town. Tnd.
1911.] THE LOCOMOTIVE. 213
June, lyii.
(242.) — On June I a blowotT pipe ruptured at the Aurora Electric Co.'s
electric light and water works, Aurora, Neb. One man was scalded.
(243.) — On June I an accident occurred to a boiler in the Johnson
Service Co.'s plant, Milwaukee, Wis. One person was severely injured.
(.244.) — The boiler of a Union Pacific freight locomotiv^j^exploded, June _>,
six miles west of North Platte, Xeb. Three trainmen were killed.
(245.) — The boiler of freight locomotive No. 672, on the Chesapeake &
Ohio railroad, exploded, June S. at Hurricane, Putnam county, W. Va. Three
men were injured, and one of them died on the following day.
(246.) — The boiler of a donkey engine exploded, June 9, at Camp 23 of
the North Coast Timber Co., near Orting. Pierce county. Wash. One man
was killed outright, and another was fatally injured.
(247.) — A tul)e ruptured, June 10, in the Philadelphia Rapid Transit Co.'s
power house. Beach and Laurel streets, Philadelphia, Pa.
(248.) — A boiler ruptured, June 11. in Charles F. .Vntz's ice factory, Jefifer-
sonville, Ind.
(249.) — On June 11 a tube ruptured in a water-tube boiler at the bla>t
furnace of the Southern Iron & Steel Co., Alabama City, Ala.
(250.) — A tube ruptured. June 12, in a water-tube boiler in the blooming
mill of the Southern Iron & Steel Co.. Alabama City, Ala.
(251.) — A cast-iron header fractured. June 12, at the plant of the Lawrence
Portland Cement Co.. Siegfried. Pa.
(252.) — A tube ruptured, June 12, in a water-tul)e boiler in the Chittenden
Hotel, Columbus, Ohio.
(253.) — A tube ruptured, June 13. in a water-tube boiler at the power
station of the Tri-State Railway & Electric Co., East Liverpool, Ohio. One
man was fatally injured.
(254.) — The boiler of a Baltimore & Ohio locomotive exploded. June 14.
at Fairmont, W. Va. One person was seriously injured.
(255.) — A boiler exploded, June 14, during the course of a tire at the
Hurricane Lumber Co.'s mill, near Bay Minette. Baldwin county, Ala. The
explosion scattered burning brands to every part of the structure, and the entire
plant was destroyed, with a loss of $75,000.
(256.) — The boiler of a traction engine exploded. June 14. on the main
street of Yoe. York county, Pa. Four men were burned and scalded — two of
them so badly that it was considered doubtful if they could recover.
(257.) — A boiler exploded, June 16. on the steam yacht Ji'atcrboy. fifty
miles east of Pensacola, Fla. The vessel took fire and sank in six fathoms of
water. The crew was rescued by fishermen whose attention was drawn to the
wreck by the flames.
(258.) — Two cast-iron headers fractured. June 17. in a water-tube boiler
in the Lawrence Portland Cement Co.'s plant, Siegfried. Pa.
(259.) — A boiler ruptured. June 18. in the Columbia ^L'lnufacturing Co.'s
plant, Dallas, Tex.
(260.) — On June 19 a cast-iron header fractured in a water-tube boiler
in the Provider.ce plant of the American Locomotive Co., Providence, R. L
C261.) — A boiler exploded, June 19, in the J. F. Kainerer Co.'s sawmill,
at Union City. Pa. Two men were slightly injured, and the property loss was
estimated at $15,000.
214 THE LOCOMOTIVE. [July,
(262.) — A boiler ruptured, June 20, in the plant of the Xew York &. Penna.
Co., Johnsonburg, Pa.
(263.) — -The boiler of a passenger locomotive exploded, June 20, on the
Chicago & Eastern Illinois railroad, one mile south of Kensington, Chicago, 111.
One man was severely scalded, the locomotive was wrecked, and traffic on three
railroads was delaj^ed some two hours.
(264.) — A boiler exploded, June 2^, in the J. B. Berlin sawmill, at Cas-
sandria, near ^larksville, La. One person was killed and one was seriously
injured.
(265.) — A small hot-water boiler exploded. June 24, in the Saranac Lake
Laboratory, Saranac Lake, N. Y.
(266.) — A boiler exploded, June 24, on the. ^Mississippi river packet City
of St. Joseph, seven miles below rvlemphis, Tenn. Seventeen men were killed,
and three others were fatally injured.
(267.) — On June 26 a tube ruptured in a water-tube boiler at the Monon-
gahela works of the American Sheet & Tin Plate Co., Pittsburg, Pa. One man
was scalded.
(268.) — A hot-water heater exploded, June 2'. in the National Ice Cream
Co.'s plant at Taylorsville, Ky. One man was badly injured (his skull being
fractured), but it was said that he will recover.
(269.) — A boiler ruptured, June 28, in the Lexington Brewing Co.'s plant,
Lexington, ^Mo.
(270.) — A boiler ruptured, June 29, in the Case & Martin Co.'s bakery,
Chicago, 111.
(271.) — On June 30 a cast-iron header ruptured in a water-tube boiler in
the Philadelphia Rapid Transit Co.'s power station, Thirty-third and Market
streets, Philadelphia, Pa.
(272.) — On June 30 a boiler exploded in the power house of the Marmet
Coal Co.'s mine, at Hernshaw, near Marmet, W. Va. Two little girls were
killed, two men were injured, and the power house was demolished.
Until within quite recent times, it was almost universal, whenever a boiler
burst, to attribute the accident to low water. " Boilers never explode," said the
wise ones, "unless the water is low." Of course this opinion, which we have
been lighting for many years, has now pretty well died out, though it still crops
up occasionally, and sometimes in the most unexpected places.
These remarks are prompted by an accident that occurred, March i, at
Roxbury, Mass. The account that we have received reads thus : " Several
hundred gallons of beer in a Roxbury brewery proved too strong for a vat today,
and in bursting its bonds the liquid hurled three workmen violently against the
walls of the building, with the result that one man sustained a fractured skull
and two others were severely injured."
We dare say some of the " old timers " would have been ready to argue
that the beer was too low.
IQii.] THE LOCOMOTIVE. 215
Vice President Allen's Seventieth Birthday.
Mr. Francis B. .-Mien, vice-president of the Hartford Steam Boiler Inspec-
tion and Insurance Company, reached the age of three-score years and ten, on
June I. Shortly before that date word was passed around, privately, and the
employees of the company conspired to see that Mr. Allen was reminded of
the day from many points of the compass. When he entered ms office in the
morning, he was surprised to find a silver loving cup there, bearing the inscrip-
tion " Presented to Francis Burke .-Mien in respectful remembrance of his seven-
tieth birthday by his office associates, June i, 191 1." At four o'clock the
employees of the home office gathered in the vice-president's room, and Pres-
ident Brainerd made the formal presentation address. Mr. Allen thanked those
assembled for remembering him, and then exhibited a second, similar cup that
he had received during the day from Mr. J. M. Lawford, general agent of the
company at Baltimore. Maryland. A very fine gold-handled umbrella was also
received from Mr. Pescud, general agent at New Orleans, and telegrams poured
ir all day long, from every part of the country.
The Wooden Boilers of the "Argyle."
There was a slight accident, recently, on the steamer Argylc, near Toronto,
Ont.. and the report of it that was given in the Toronto Globe was far more
interesting, in some respects, than the accident itself. •
'■ The Argyle," said the Globe, " is equipped with two wooden and two steel
boilers, and the wooden boilers (which are the easiest on the rest of the
machinery) had been right through the season up to yesterday. Yesterday
morning, however, the steel boilers, which cause much strain on the machinery,
were installed, and this was the cause of all the trouble.
"When the Argylc started out, the greater vibration of these proved too
much of a strain on the rest of the machinery, the trouble being made more
apparent owing to a wooden patch with which one of them has been repaired.
It was the added vibration of these that jarred the valve pin out of place,
and thus cutting the steam off, caused the machinery to stop and the side
wheels to come to a standstill. Had the steamer been kept going with the
valve pin out of place, the piston rods would have knocked in among the
cylinders and very serious consequences would have resulted.
" As soon as the passengers were landed, the six members of the engi-
neering department of twelve, who were on duty, were at once put to the
work of replacing the steel boilers with the wooden ones. Before morning
they expect to have made the change, and with a new valve pin replacing
the one that was shaken out, the machinery will be in good working order again.
With the wooden boilers in place, it is stated that the machinery works in
first class shape, and no further trouble is looked forward to."
This account, the reading of which gives one strabismus, was written by
a guileless reporter who was innocent of any knowledge of steam engineering.
Some of the fresh-water " old salts '' on the Argyle's staff had merely been
trying to see what he could be made to believe, and he swallowed the bait,
hook, line, and sinker.
216 THE LOCOMOTIVE. [July,
Wooden boilers luivc been used in the past, however, when the steam pres-
sure carried was measured in ounces rather than in pounds. In the issue of
The Locomotive for October, rgio. there will be found an illustration of a
lioiler of this kind, that did service in Philadelphia for nearly four years,
about a century ago
The Melting- Point of Tin.
Pure tin makes the best tilling for the fusil)le plugs of steam boilers, alloys
being objectionable because those that have been tried for the purpose appear
to undergo a gradual change when exposed continuously to heat, so that their
melting points do not remain constant. F"our closely accordant and apparently
quite accurate determinations of the melting point of tin have been made, with
the following results :
Date. Observers. ^Melting- Point.
1892 Callendar and Griffiths, ^3i-7° C.
1895 Heycock and Neville, ^3^-9
1900 Reinders, 232.0
1902 KUrnakow and Puschin, ^31-5
Average, 231.8° C.
This corresponds, on the Fahrenheit temperature scale, to 449.2° Fahr,,
which is likely to be within a few tenths of a degree of the true melting point
of pure tin.
According to the formula given by Marks, on page 573 of the Journal
of the American Society of Mechanical Engineers for May, 191 1, the pressure of
saturated steam at 449.2° Fahr. is 378.0 pounds per square inch, above a vacuum;
so that it will be seen that a tin-filled plug will not melt out from the natural
heat of the steam until the pressure of the steam becomes 363.3 pounds per
square inch greater than the ordinary pressure of the atmosphere. The tin
might perhaps soften at a somewhat lower temperature, sufficiently to blow otit,
but between the highest pressure now used in the generation of power, and the
pressure at which pure tin will melt from the heat of the steam alone, there is
evidently a margin wide enough to take care of any contingency of this kind,
without the slightest uncertaintv.
A Boiler Explosion in a Sawmill.
Our illustrations show the efifects. in part, of a boiler explosion that
occurred some months ago in the A. W. Allen Co.'s sawmill, New Bedford,
Mass. The boiler that exploded was thrown through the roof of the building,
to a height estimated at from sixty to seventy feet. Three men, including Mr.
Allen, were badly injured, and four others received minor injuries. One
account of the explosion says : " The center of the roof disappeared entirely,
broken shingles and pieces of timber being scattered over surrounding roofs
and in the street, and the sides of the building bulged outward in the middle.
The two ends of the roof sagged toward the missing center, forming a sort of
blanket to cover the scene of havoc within." The property loss was large,
but we have seen no estimate of its amount.
The boiler was not insured in the Hartford.
IQII.J
THE LOCOMOTIVE
217
Fig. I. — Shoui.\(, ,,i,. LAiLi.i.Eu JJoi
Fig. 2. — Some Details of the Wreckage.
218 THE LOCOMOTIVE. [July,
On the Firing of Boilers Having* External Furnaces.
In the issue of The Locomotive for March, iSgr, we gave a description
of the external furnace invented by President J. M. Allen, of this company,
and in our issue for June, 1893, we gave a further illustration of the way in
which this furnace may be applied to upright boilers. In both cases we had
a few words to say concerning the best method of firing with these furnaces,
but as we have learned b}' experience that firemen have some difficulty with
handling waste tan bark, sawdust, and other such material, until they have
served a considerable apprenticeship at the business, we have thought it well
to print a short article dwelling especially upon the art of handling such fuel
to the best advantage.
The main thing to provide for, in handling fuel of this kind, is an abund-
. ant supph- of oxygen. When burning coal or wood in ordinary furnaces the
oxygen is easily had, because the fuel is of sufficiently open character to allow
air to be drawn through it by the chimney draft ; but the refuse that is burned
in external furnaces is ordinarily of such a character that it lies in heavy
masses on the grates, and is so solid that no draft could draw air through it.
unless it were strong enough to pull the whole mass up the stack. It is there-
fore necessary to burn this fuel largely from the surface. Some air should
be admitted at the ash-pit doors, because there will be holes, here and there,
in the mass of fuel, through which air can be drawn. Air should also be
admitted, to a limited extent, through the fire doors, and through the feed
openings. It is important not to admit too much air, however, because (just
as in burning fuel of other kinds) an excess of air would chill the furnace
gases, and so make the boiler less efficient. A l)rief experience will enable
the fireman to estimate very well whether he is admitting the correct amount of
air or not. if he will remember that the object to be attained is a good, bright
fire, which is burning over every part of the mass that is upon the grates.
It is important to stir up the fuel from time to time, as it lies upon the
grate, always drawing it up from the bottom as much as possible, so as to
loosen the mass and expose fresh, unburned surfaces constantly to the action
of the fire. Fuel is sometimes fed to these external furnaces through hoppers
inserted in the feed openings, but while this practice may do very well with
some kinds of fuel, with other kinds it is by no means advisable. When the
fuel has been thrown into the hoppers in such quantity that they remain par-
tially filled, it is impossible for air to pass down through them, unless the
fuel is of a very porous nature. The result is that the hopper becomes heated
and warped out of shape, and the fuel in it begins to char from the heat, and
to distil off objectionable vapors, which form a source of unnecessary annoy-
ance to the fireman. When the fires are managed in this way, it is also diffi-
cult to stir them up properl}^ and it is almost impossible to regulate the draft
through the feed openings. It is much better to dispense with the hoppers
altogether in most cases, and to cover the feed openings with cast-iron plates
that can be slid about over the floor. The draft can then be regulated niceh'
by sliding the covers to one side far enough to admit as much air as is desired ;
and the fireman can easily introduce more fuel by pushing it across the floor
and allowing it to fall into the opening. Care should always be taken to keep
the floor around the feed openings swept up clean, after the furnace has been
freshly fired, because if this is not attended to there is danger that the fuel on
I9II.J THE LOCOMOTIVE. 219
the floor will lake fire, and the flames may then spread to the main heap from
which the supply is being drawn. When the fuel is damp the sweeping of the
floor is not so important, l)Ul it must not he neglected under any circum-
stances when the fuel is of a dry and greasy character, so that it I)urns readil\.
Loss of Heat by Painting* Radiators.
It is generally believed that iIkt^ is a great loss in efficiency from painting
radiators. We do not agree with this opinion, however, and it has long t^'en
our custom to require piping and radiators to be painted in colors appropriate
to the finish of the rooms in which they are placed. Prof. C. L. Norton, of
Boston, Mass., made a long series of experiments upon the transmission of
heat through and from painted surfaces. His results are highly interesting,
and are recorded in the nineteenth volume (1898) of the Transactions of the
American Society of Mechanical Engineers. They have seemingly never at-
tracted the attention they deserve. Taking the amount of heat radiated from
a new pipe as 100, Professor Norton obtains the following relative values for
the heat radiated, under similar conditions, from pipe treated as indicated:
LOSS OF HE.\T AT 200 POUXns PRESSL"RE FROM E.\RE PIPE.
New pipe, lOO
Fair condition 1 16
Rusty and black, iig
Cleaned with caustic potash, inside and out ii6
Painted dull white 120
Painted glossy white 100.5
Cleaned with potash again 116
Coated with cylinder oil I16
Painted dull black 120
Painted glossy black lOi
It appears from the foregoing results that the color of the pipe has little
or no effect upon the radiation of heat, though the condition of the surface
with respect to glossiness or dulness has quite a sensible influence. Thus a dull
surface, w-hether it be white or black, has a radiative power of 120, and a glossy
surface, whether white or black, has a corresponding power of only about loi.
These results accord well with our experience, which is to the etifect that there
is no loss in efliciency through making pipes and radiators harmonize with the
general color scheme of the rooms in which they occur, provided glossy finishes
are avoided.
Fly-Wheel Explosions.
(29.) — A fly-wheel burst, April 4. in the plant of the Hess Spring & Axle
Co., Carthage, Ohio. One person was killed.
(30.) — On April 10 a fly-wheel exploded in the clock case factory at
Pen Argyl, Pa.
(31.) — A fly-wheel accident, which resulted in the serious injury of one
man, occurred. May i, in the Simpson sawmill at Carbon, near Brazil. Ind.
A block of wood which had been attached to the wheel, presumably for strength-
220 I'l^^ LOCOMOTIVE. [July,
ening some part of it temporarily, broke away and struck the unfortunate man
in the face, crushing a number of the facial bones.
(32.) — On May 13 a fly-wheel exploded m paper mill "A," at Franklin,
N. H.
(^2-) — A fly-wheel exploded, May 13, in the electric lighting plant at
Temple, Tex. The fragments of the ruptured wheel tore off a large section of
the roof of the building in which the engine was located. The property loss
was estimated at $2,000.
(34.) — A fly-wheel exploded, June 23, at Wheeling, W. Va., severely injur-
ing one person.
(35.) — On June 30 a fly-wheel exploded in the drying room at the coke
ovens at Sault Ste. Marie, Ont. Two men were killed instantly, and a third
died before he could be removed to the hospital. The damage to property was
estimated at $1,500.
(36.) — Damage to the extent of $18,000 was done, July 4, by the bursting
of a fly-wheel in the power house of the Fitchburg & Hudson division of the
Worcester Consolidated street railwaj', at West Berlin, near Clinton, Mass.
The engineer was also injured. The fragments of the wheel broke steam
pipes, demolished the engine room, and passed through the roof and one end
of the building. Some of them were found 200 yards from the engine.
(^y.) — The plant of the Mooresville Water, Light, Heat & Power Co., of
Mooresville, Ind., was wrecked, July 5, by the explosion of a fly-wheel on an
ice machine. Large holes were torn in the walls and roof of the building, and
the machinery of the lighting plant was badly damaged. The night engineer
was also slightly injured. The flying wreckage destroyed an ammonia tank,
and a number of persons living near the plant were obliged to flee in their
night clothes, to avoid suffocation. The accident is said to have been due to
the racing of the engine.
(38.) — A fly-wheel exploded, July 14. at Coshocton, N. Y.
(39.) — On July 27 a fly-wheel exploded at the Rome Brick Co.'s plant.
Rome, Ga. Tlie engines were wrecked, the building was badly damaged, and
one man was injured.
The Plumber and the Kitchen Boiler.
[The following imaginative effort is from a book of humor that was pub-
lished some years ago, and which is too often overlooked by readers in search
of material for the beguiling of a few hours. The said book is called " Out of
the Hurly-Burly," and it was written by a man known to librarians and to
the police as " Max Adeler," but known to textile workers, to the Sunday
school of which (we believe) he is superintendent, and to the registrar of
voters, as Charles Heber Clark. Parts of this extract seem like passages from
our own experience, for though this be fiction, yet the truth about the plumber
is often stranger than the fiction.]
We have had a great deal of trouble recently with our kitchen boiler,
which is built into the wall over the range. It sprang aleak a few weeks ago.
and the assistance of a plumber had to be invoked for the purpose of repair-
ing it. I sent for the plumber, and after examining the boiler he instructed
the servant to let the fire go out that night, so that he could begin oper-
19". J THE LOCOMOTIVE. 221
atioiis early the next morning. His order was obeyed, but in tlie morning
the plumber failed to appear. We had a cold and very uncomfortable break-
fast, and on niy way to the depot I overtook the plumber going in the same
direction. He said he was sorry to disappoint me, but he was called suddenly
out of town on imperative business, and he would have to ask me to wait
until the next morning, when he would be promptly on hand with his men.
So we had no fire in the range upon that day, and the family breakfasted again
upon cool viands without being cheered with a view of the plumber. Upon
calling at tlfe plumber's shop to ascertain why he had not fultilled his promise,
1 was informed by the clerk that he had returned, but that he was com-
pelled to go over to Wilmington. Tl^e man seemed so thoroughly in earnest
in his assertion that the plumber positively would attend to my boiler upon
the following morning that we permitted the range to go untouched, and for
the third time we broke our fast with* a frigid repast. But the plumber and
his assistants did not come.
As it seemed to be wholly impossible ta depend upon these faithless
artisans, our cook was instructed to bring the range into service again without
waiting longer for repairs, and to gi\t the family a properly prepared meal
in the morning. WTiile we were at breakfast there was a knock at the gate,
and presently we perceived the plumber and his men coming up the yard
with a general assortment of tools and materials. The range at the moment
of his entrance to the kitchen was red hot ; and when he realized the fact,
he flung his tools on the floor and expressed his iirdignation in the most
violent and improper language, while his attendant tiends sat around in the
chairs and growled in sympathy with their chief. When I appeared upon
the scene, the plumber addressed me with the air of a man who had suffered
a great and irreparable wrong at my hands, and he really displayed so much
feeling that for a few moments 1 had an. indistinct consciousness that I had
somehow been guilty of an act of gross injustice to an unfortunate and
persecuted fellow-being. Before I could recover myself sufficiently to present
my side of the case with the force properly belonging to it. the plumbers
marched into the )-ard, where they tossed a quantity of machinery and tools
and lead pipe under the shed, and then left.
We had no lire in the range the next morning, but the plumbers did
not come until four o'clock in the afternoon, and then they merely dumped a
cart-load of lime-boxes and hoes upon the asparagus bed and went home.
An interval of four days elapsed before we heard of them again, and mean-
while the cook twice nearly killed herself by stumbling over the tools while
going out into the shed in the dark. One morning, however, the gang arrived
before I had risen, and when I came down to breakfast I found that they
had made a mortar bed on our best grass plot, and had closed up the prin-
cipal garden walk with a couple of loads of sand. I endured this patiently
because it seemed to promise speedy performance of the work. The plumbers,
however, went away at about nine o'clock, and the only reason we had for
supposing they had not forgotten us was that a man with a cart called in
the afternoon and shot a quantity of bricks down upon the pavement in
such position that nobody could go in or out of the front gate. Two days
afterward the plumbers came and began to make a genuine efifort to reach
222 THE LOCOMOTIVE, [July.
the boiler. It was buried in the wall in such a manner that it was wholly'
inaccessible by any other method than by the removal of the bricks from
the outside. The man who erected the house evidently was a party with the
plumber to a conspiracy to give the latter individual something to do. They
labored right valiantly at the wall, and by supper-time they had removed at
least twelve square feet of it, making a hole large enough to admit a loco-
motive. They then took out the old boiler and went away, leaving a most
discouraging mass of rubbish lying about the yard.
That was the last we saw of them for more than a week. Whenever
I went after the plumber for the purpose of pursuading him to hasten the
work, I learned that he had been summoned to Philadelphia as a witness in
a court case, or that he had gone to his aunt's funeral, or that he was taking
a holiday because it was his wife's birthday, or that he had a sore eye. I
have never been able to understand why the house was not robbed. An entire
brigade of burglars might have entered the cottage and frolicked among
its treasures without any diiificulty. I did propose at lirst that Bob and I
should procure revolvers and take watch and watch every night until the
breach in the wall should be repaired, but Bob did not regard the plan with
enthusiasm, and it was abandoned. We had to content ourselves with fas-
tening the inner door of the kitchen as securely as possible, and we were
not molested.
Finally the men came and began to fill up the hole with new bricks.
That evening the plumber walked into ni}- parlor with mud and mortar , on
his boots, and informed me that by an unfortunate mistake the hole left
for the boiler by the bricklayers was far too small, so that he could not
insert the boiler without taking the wall down again.
" ]\Ir. Nippers," I said, " don't you think it would be a good idea for me
to engage you permanently to labor upon that boiler? From the manner
in which this business has been conducted, I infer that I can finalh' be rid of
annoyance about such* matters- by employing a perennial plumber to live
forever in my back 3'ard, and to- spend the unending cycles of eternity banging
boilers and demolishing walls. '
■■ Mr. Nippers," I continued, " I am going to ask a favor of you. I do
not insist upon compliance with mj' request. I know that I am at your
mercy. Nippers, you have me, and I submit patiently to my fate. But my
family is suffering from cold, we are exposed to the ravages of thieves, we
are deprived of the means of cooking our food properly, and we are made
generally uncomfortable by the condition of our kitchen. I ask you, there-
fore, as a personal" favor to a man. who wishes you prosperity here and
felicity hereafter, and who means to settle your bill promptly, to fix that
boiler at once."
Mr. Nippers thereupon said that he always liked me, and he swore a
solemn oath that he would complete the job next day without fail. That
was on Tuesday. Neither Nippers nor his men came again until Saturday,
and then they put the boiler in its place and went awaj^, leaving four or five
cart-loads of ruins in the yard. On Sunday the boiler began to leak as badly
as ever, and I feel sure Nippers must have set the old one in. again, although
when he called early Monday moraing with a bill for $237.84 (which he
wanted at once because he had a note to meet), he declared upon his honor
that the boiler was a new one, and that it would not leak under a pressure of
one thousand pounds to the square inch.
Ttie Hartford Steam Boiler lospectioq aqu losurance Gompaity.
ABSTRACT OF STATEMENT, JANUARY 1, 1911.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection.
Real estate
Loaned on bond and mortgage,
Stocks and bonds, market value,
Interest accrued, .
Total Assets,
I.
Premium Reserve,
Losses unadjusted,
Commissions and brokerage,
Other liabilities (taxes accrued,
Capital Stock,
Surplus over all liabilities, .
Surplus as regards Policy-holders,
lABILITIES.
etc. )
$174,137-52
209,440.08
91,400.00
1,140,810.00
3,180,527.72
71,231.96
$4,867,547.28
$2,010,733.76
130,809.04
41,888.01
45.149.16
$1,000,000.00
1,638.967.31
$2,638,967.31 2,638,967.31
Total Liabilities,
$4,867,547.28
L. B. BRAINERD, President and Treasurer.
FRANXIS B. ALLEN. Vice-President. CHAS. S. BLAKE. Secretary.
L. F. MIDDLEBROOK. Assistant Secretary.
W. R. C. CORSON. Assistant Secretary.
S. F. Jeter. Superyising Inspector.
E. J. Murphy, M. E.. Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURXH.AM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank.
Hartford, Conn.
LYMAN B. BRAINERD.
Director, Swift & Company.
MORGAN B. BRAINARD,
\'ice-Pres. and Treasurer, The .^tna
Life Insurance Co., Hartford, Conn.
FR.ANCIS B. ALLEN, Vice-Pres.. The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CPIARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President.
The Hockanum Mills Company, Rock-
ville. Conn.
HOR.ACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY. Treasurer. The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
&• General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
Cflrnegb Lib
Charter Perpetual.
Tl|8 Haitlord Sieani Boiler iQspeciioii aqil miw Compang
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
J^u/l information concerning the Company's Operatiojis can be obtained at
a)ty of its Age?icies.
Department.
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Representatives.
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Manager & Chief Inspector.
Lawford & IMcKiM, General Agents.
R. E. MUNRO, Chief Inspector.
C. E. Roberts, ]\Ianager.
F. S. Allen, Chief Inspector.
H. M. Leaion, Manager.
James L. Foord, Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
A\'. E. GLtASON. [Manager.
B. F. CoeliPER, Chief Inspector.
Hi A. Baumhart,
Manager & Chief Inspector.
Thos. E.' Shears,
General Agent & Chief Inspector.
F. H. ^^Stlliams. Jr.. General Agent.
F. S. Allen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. BURVVELL, Chief Inspector.
C. C. Qardiner, Manager.
W. W." Manning, Chief Inspector.
Corbin; Goodrich & Wickham, General Agents.
Wm. }y Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
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V. Hugo,
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®heJor0matJtie
COPYRIGHT, 1911, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Vol. XXVI II.
HARTFORD, CONN., OCTOBER, 1911.
No. 8.
Some Studies of Welds.*
By E. F. Law, W. II. AIerriott, ^nd W. P. Digby.
At the outset the author.s feel it advisable to define the sense in which the
word " weld " is used in this paper, — namely, as designating an actual fusing
together of similar or allied metals. Mere intimacy of contact without such
fusion cannot be regarded as a weld in its real sense. The common impression
that tensile tests really give the last word on the subject is erroneous. The
authors urge that other comparisons are necessary. Consideration should be
given to the nature of the fracture, and to alterations in the character and
Fig. I. — Welded Steam Pipe, Showing Defective Weld.
composition of the metals from the somewhat drastic thermal treatment. These
alterations may not seriously afifect. the strength of the weld, and yet they may
make themselves apparent by an increased liability to corrosion, and in other
ways.
The present contribution to the study of this subject, by calling attention
to the well-defined abnormalities peculiar to certain methods of welding when
imperfectly executed, will, it is hoped, explain the reasons for the admittedly
wide variations in mechanical properties, as well as indicate the points requir-
* Abstract of a paper read before the Iron and Steel Institute. Reproduced, here, from
Vulcan.
226
THE LOCOMOTIVE,
[October,
ing special attention during the operations that the various processes involve.
It is also hoped that the present paper will facilitate the enunciation of a
metallurgical standard of excellence to which all welds should attain.
Resistance Welds. — The authors'
investigation of resistance welds in steel
began with some experiments upon bars
that had been welded together with
plain butt joints, some of these bars
being round with a diameter oi lYz in.,
while others were rectangular, with a
section 2 in. by 2^ in. A round test
bar was turned from the center of each
of the round specimens, the extruded
metal of bulbous shape at the point of
junction being thereby removed. The
rectangular specimens, on the other hand,
were first sawn longitudinally down the
middle, and each half was then again
sawn down the middle in a similar way.
From each of the four rectangular bars
thus prepared, a test piece was turned.
None of the specimens described in
Tables i and 2 were in any way worked or annealed after welding.
Fig. 2.
-Section of Steam Pipe and
Flange. (Etched.)
Table i. — Tensile Tests of Resistance Welds on 25^ in. by 2 in. Bars, with
Butt Joints.
Weld
No.
Breaking
stress.
Lbs. per
sq. in.
Elastic
limit.
Lbs. per
sq. in.
Elongation
on 2 in.
Per, cent.
Reduction
of area at
fracture.
Per cent.
Remarks.
2A
55,400
36,330
15.0
31-25
Broke at weld. Fracture
mainly crystalline.
2B
43.790
33,260
5.0
8.97
Splintered fracture. Slight
crystalline area.
2C
61,150
45,400
35-0
65.70
Original steel. Normal frac-
ture.
3A
36,780
31,250
4.0
7.61
Splintered fracture. Slight
crystalline area.
3B
28,220
20,830
3-0
4-33
Splintered fracture. Slight
crystalline area.
3C
S9.400
41,840
34-5
63.30
Original steel. Normal frac-
ttire.
Ba
39.310
32,300
4.0
12.09
Splintered fracture.
Bb
60,700
44.910
1
33-0
65.60
Original steel. Normal frac-
ture.
19".]
THE LOCOMOTIVE.
227
Two examples of resistance welds of wrought iron may be cited as typical
of average practice. Upon etching, each of tiiese showed a line of oxidation at
the point of juncture (in one case distinctly pronounced), with large crystal-
lization in the neighborhood of the weld. A test piece from the sample show-
ing the oxidation less markedly broke at 51,400 lbs. per square inch, with an
elastic limit of 34,500 lbs. per square inch, an elongation of ten per cent, on
two inches, and a reduction of area of 15.65
per cent. The test piece from the speci-
men showing the distinct and pronounced
line of oxidation broke at 37,900 lbs. per
square inch, with an elastic limit of 26,630
lbs. per square inch, an elongation of only
three per cent, on two inches, and a re-
duction of area of 2.95 per cent. Tlie
former sample showed a fibrous fracture
with slight indication of crystallization.
The latter sample showed more crystalli-
zation, yet its fracture was mainly of a
fibrous character.
Perhaps the best examples of success-
ful resistance welds were found in a cliain
made by the acetylene wielding process.
Each link, upon etching, showed crystalliza-
tion adjacent to the weld. The very effec-
tive working given while the link was still
toward extrusion of metal.
Fig. 3. — Arc-welded Pipe .\m?
Flange.
plastic prevented any tendency
HoT-FLAME Welds with Acetylene. — Various examples of acetylene weld-
ing passed through the hands of the authors. Four tensile tests of one series,
with butt joints, are given in Table 3. The average tensile strength of 54,020
lbs. per square inch and the average elastic limit of 38,100 lbs. per square inch
are both fairly good.
T.\BLE
2. — Tensile Tests of Resistance Welds
Butt Joints.
ON i^ IN. Round Bars, with
Weld
No.
Breaking
stress.
Lbs. per
sq. in.
Elastic
limit.
Lbs. per
sq. m.
Elongation
on 2 in.
Per cent.
Reduction
cf area at
fracture.
Per cent.
Remarks.
4A
4B
4C
Aa
Ab
62,940
48,880
60,370
61,940
57.570
47,200
43,680
40,320
45.140
46,260
10. 0
3-5
35-0
37.0
12.0
12.40
5-34
63.70
63.30
13.65
Crystalline fracture ; over-
heated.
Crystalline fracture ; over-
heated.
Original steel. Normal frac-
ture.
Original steel. Normal frac-
ture.
Crystalline fracture ; over-
heated .
228
THE LOCOMOTIVE.
[October^
Another process in which acetylene is emploj'cd for welding boiler plates
deserves mention. The plates are here shaped to a V end, and the weld effected
by melting Swedish iron into the depressions on either side. Upon etching a
section of a weld prepared by this process the iron and steel areas were found
to be quite distinct. The tests
given in Table 4 were made
upon samples of this nature,
sometimes without any treat-
ment, and sometimes after heat
treatment of the nature indi-
cated in the table.
Reviewing these results, it
is apparent that mechanical ir-
regularity of juncture, through
imperfect fusion, far outweighs
any improvements that may be
introduced by the heat treat-
ment. The differences between
the two annealed specimens of
either pair receiving a specified
heat treatment exceed the dif-
ference between the means of
the two pairs. The authors
would regard this process as
a good one for filling cavities
in castings, or for other work
of that general character, but
they could not recommend it seriously for cases in which mechanical strength
is of prime importance.
Fig. 4.
Arc-welded Pipe
(Etched.)
AND Flange.
Table 3. — Mechanical Properties of Acetylene Welds (Butt Joints").
Marks
on
sample
14542 A
14564 A
250S2 A
25085 A
Breaking
stress.
Lbs. per
sq. in.
58,780
60,260
48,320
48.700
Elastic
Limit.
Lbs. per
sq. in.
Elonpration
on 8 in.
Per cent.
43,680
42,290
31,300
35.080
12.50
15.60
6.26
4.38
Per-
centage
reduction
of area.
50.60
52.80
10.08
2.43
Remarks.
Test-piece broke i| in. from
end of bar, and not at
weld. Fracture silky
fibrous.
Test-piece broke i in. from
center, and not at weld.
Fracture silky fibrous.
Fracture at center of bar.
Crystalline fracture ; broke
at w^eld.
Fracture at center of bar.
Crystalline fracture ; broke
at weld.
19"]
THE LOCOMOTIVE
229
HoT-FL.^ME Welds with Water-g.\s. — Out of a number of water-gas welds
the authors have selected two normal good welds, and an alinormal on* obtained
with an o.xidizing flame, all with scarfed joints. The mechanical tests of the
series of plates from which the abnormal sample was selected would be gen-
erally regarded as corresponding to fair practice. The tensile stresses were low,
but tiie elongations and the percentage reductions of area wcrft,good.
CoKE-FiKE W'ei.us FOR STE.\M-rirE Flanges. — For a long time certain con-
sulting engineers have set their faces rigidly against the employment of weld?d
flanges on steam pipes, preferring instead, screwed and riveted flanges. Two
cases (one a coke-tire weld and the other an arc weld) coming before the
T
ABLE 4. — Acetylene
Welds of
Boiler Plates.
Marks
on
sample.
Breaking
stress.
Lbs. per
sq. in.
Elastic
limit.
Lbs. per
sq. in.
Elongation
on 2 in.
Per cent.
Per-
centage
reduction
of area.
Remarks.
A
56,400
38,440
3X-7
54-60
Original steel, untreated. Nor-
mal fracture.
B
36,960
24,930
7-5
13.50
Welded joint, untreated.
Swedish iron, visible as crys-
tals. Imperfect juncture at
point of V.
D
43.460
29,970
9.0
20.50
Welded joint, untreated.
Fracture partly crystalline,
but aminated.
As
52,980
33,490
32.0
51.65
Original steel, at 750°C. for 172
hours, and slowly cooled
Normal fracture.
B 5
43.950
30,460
8.5
18.85
Welded joint, treated same as
sample A 5. Bad fracture,
of a burnt character.
E 5
44.460
30,960
9.0
24.90
Welded joint, treated same as
sample A 5. Bad fracture,
with marked cavities.
A6
53,530
35-460
37-0
54-0O
Original steel, annealed at a
temperature rising from 850°
C. to 900° C. for half an hour
and slowly cooled. Normal
fracture.
C 6
33,510
23,470
6.0
9.15
Welded joint, treated as
sample A 6. Bad fracture ;
broke at weld. Junction of
metal imperfect.
D 6
52,240
34.970
16.50-
25.25
Welded joint, treated as
sample A 6. Swedish iron,
visible as crystals. Ten-
dency to rupture noticed
away from weld, where ac-
tual fracture occurred.
230
THE LOCOMOTIVE,
[October,
authors tend both to confirm and to illustrate the soundness of this view. A
welded pipe flange may be mechanically imperfect in some obvious way, or
it may be superficially perfect and capable of passing hydrostatic pressure tests.
In this latter case ignorance as to its real internal condition produces a peace
of mind which knowledge is likely to destroy.
Fig. I shows a segment of a wrought-iron flange nominally welded \o a
mild steel steam pipe. As shown, the pipe has been stripped away by the use
of a drifting tool. There being no fusion of the metal, the weld is merely
nominal.
Fig. 2 is from the other end of the segment, where the pipe had not been
forced away mechanically from the flange. The clear demarkation of area
shows that there has been no fusion of the metal.
Arc Welds for Steam-pipe Flanges. — A segment of an arc-welded flange
on a steel pipe is shown in Fig. 3, in its condition as received. Tlie welding
is only partial, more than one third of the area of junction having an air
space. In its entirety, this pipe would have passed all reasonable hydrostatic
pressure tests. Fig. 4 shows the same section as Fig. 3, but after polishing and
etching. This weld is an example of a perfect metallic fusion, but with a
remarkable change in composition and structure of the fused material. It is
evident that arc welds cannot be relied upon to vmite the entire area of contact
in cases of this character. At least one case is known, in which a consign-
ment of pipes separated from their flanges owing to the action of atmospheric
corrosion alone.
Conclusion. — No matter what the process is by which two metals are
welded together, there must ahvays be an area, more or less sharply defined, of
altered molecular structure. Just as quenching and annealing alter steel in
a manner which is quite unmistakable to those acquainted with the micro-
structure of steel, so it is obvious that the local heating to the high tempera-
tures required for mechanically satisfactory welds leaves its impress upon the
steel. Each of the methods to which the authors have referred has its own
hall-mark. For instance, it is possible, by merely polishing and etching, to say
Table 5. — Mechanical Properties of Water-gas Welds (Scarfed Joints).
Marks
on
sample.
Breaking
stress.
Lbs. per
sq. in.
Elastic
limit.
Lbs. per
sq. in.
Elongation
on 8 in.
Per cent.
Per-
centage
reduction
of area.
Remarks.
G
32151 G
32151 G
(6)
32151 G
(8)
49.390
47,260
44.420
51.320
33,060
32,210
28,940
37.470
17. So
18.75
6.26
23-75
59-20
36.40
56.70
64.60
Broke 2yi'm. from one end
of bar — not at weld.
Broke near center of bar, at
weld. Laminated frac-
ture.
Broke near one end of bar.
Fracture similar to cut-
ting-end of a wood-turn-
ing chisel.
Broke near center of bar —
not at weld.
19"] THE LOCOMOTIVE. 231
whether an electric weld has been made by an arc or a resistance method ; and
acetylene and water-gas welds have each their own marked characteristics also.
at least unless the specimen has been annealed so as to restore its original
structure.
The authors have not entered into the practical applications of the respec-
tive processes, nor have they given descriptions of the apparatus required in
putting the various processes into practice. Obviously an arc process, even
were its results satisfactor>-, does not lend itself to the manufacture of welded
boiler tubes; and on the other hand, a resistance process is not adapted, by its
nature, to use in patching up a defective casting.
Resistance welds (with the possible exception of acetylene welds) are
seemingly least prone to oxidation, but in these the extrusion of the metal
makes good working, while the material is still plastic, of supreme importance.
Arc welds are most prone to oxidation, and many will hesitate to rely upon a
process of this kind, in positions where corrosion is likely to occur. Where
the metal is not likely to be subject to corrosion, the excellent fusion obtained
by the arc process renders it commendable.
Flame welds, except upon work such as patching up castings, should re-
ceive adequate working and manipulation while in their heated condition. Of
the two methods investigated, water-gas welds may be abnormal through the
use of oxidizing flames, while acetylene welds certainly require annealing to
break down the crystalline structure in the vicinity of the weld.
The main sources of trouble to be avoided in order to do successful welding
may be said to be : (i) Too low a temperature to secure true fusion of the
metal, and (2) Oxidation of the metal at the point of welding. The first of
these can be detected more easily tlian the second ; while the second is more
insidious than the first in its effects.
In connection with the foregoing article upon autogenous welding we
maj- record that we had occasion not long ago to test a weld made by the
oxy- acetylene process. The material was steel boiler plate, and the results of
the test were as follow :
Size of cross-section of specimen -• 2. no in. by 0.^33 in.
Area of original cross-section, 0.914 sq. in.
Ultimate stress in pounds (total) 43.130
Ultimate stress in pounds (per square inch) 47.190
Elongation in two inches (total) ■• 0.38 in.
Elongation in two inches (percentage) 19 per cent.
Size of reduced cross-section.. . • 2.013 in. by 0.376 in.
Area of reduced cross-section, 0.757 sq. in.
Percentage of reduction of area...-- 17.18 per cent.
The specimen broke in the weld, and the fracture showed a full incorporation
of the metal, except that there were a few little cells throughout the weld, not
more than i/64th in. in diameter.
232 THE LOCOMOTIVE. [October.
Boiler Explosions.
Jl'lv, 191 1.
(273.) — A tube failed, July i, in a water-tube boiler at the Southern Iron
& Steel Co.'s blast furnace, Alabama City, Ala.
(274.) — Two flues collapsed, July i, at the Allegheny Ore & Iron Co.'s
blast furnace, Buena Vista, Va.
(275.) — The boiler of locomotive No. 3630, of the Salt Lake Route, ex-
ploded, July 3, at Lake Point, some twenty miles from Salt Lake City, Utah.
The engineer and fireman were killed. The locomotive was almost entirely
demolished, and the freight train that it was hauling was wrecked.
(276.) — On July 4 a boiler ruptured in the Frederick Railroad Co.'s power
plant, near ^Middletown, Aid,
(277.) — The boiler of a threshing outfit exploded, July 4, on Charles
Martin's farm, at Millersburg, near Carlisle, Ky. One man was fatally injured,
and the machinery was badly damaged.
(278.) — On July 6 the boiler of a threshing outfit exploded on Peter Ridge-
way's farm, near Fulton, Ky. One man was instantly killed, and two others
were seriously injured.
(279.) — A boiler exploded, July 6, in the Wileman & Helbing brick yard,
at Beechwood Park, near Ironton, Ohio. One man was fatally injured and
two others were injured seriously but not fatally.
(280.) — The boiler of Joseph Jackson's sawmill exploded, July 7, near
Veedersburg, Ind.
(281.) — On July 7 a cast-iron header fractured in a water-tube boiler at
the Philadelphia Rapid Transit Co.'s power house. Thirty-third and Market
streets, Philadelphia, Pa.
(282.) — A tube ruptured, July 8, in a water-tube boiler in the water works
and electric lighting plant at Fremont, Neb.
(283.) — A boiler exploded, Julj^ 9, at the Rees coal mine in Grass Creek
canyon, near Coalville, Utah. One man was killed and another was seriously
injured. The property loss was estimated at $4,500.
(284.) — A tube burst, July 11, in a water-tube boiler at the Lehigh &
Wilkes-Barre Coal Co.'s No. 5 shaft, at South Wilkes-Barre, Pa. One of the
firemen was severely burned.
(285.) — Two boilers of a nest of six exploded, July 11, at the iMcTurk
colliery, Girardville, Pa. Three men were seriously injured.
(286.) —A boiler exploded, July 11, in William Beyer's sawmill, at Colloms-
ville, near Williamsport, Pa. The mill was "literally reduced to splinters,"
and the owner's residence was damaged considerably.
(287.) — A boiler ruptured, July 12, in the plant of the L^nited Kansas
Portland Cement Co., lola, Kans.
(288.) — On July 13 a boiler ruptured at the Munro Iron Mining Co.'s
Hiawatha mine. Iron River, Mich.
(289.) — The boiler of a threshing outfit exploded, July 13, on Eliza
Campbell's farm, near Morganfield, Ky. One man was killed and six others
were injured.
(290.) — A boiler ruptured, July 14, at the No. i works of the Sunshine
Coal & Coke Co., Martin, Pa.
I9II.] THE LOCOMOTIVE. 233
(291.) — Five cast-iron lieaders ruptured, July 14, in the Terre Haute,
Indianapolis & Eastern Traction Co.'s power plant, Terre Haute, Ind.
(292.) — The shell oi a vertical tubular boiler failed, July 15, at the Bod-
well Granite Co.'s Sands quarry, Vinal Haven, Me.
(293.) — A boiler ruptured, July 15, at the Horton Manufacturing Co.'s
fishing rod factory, Bristol, Conn.
(294.) — Three men were injured seriously, July 17, by a boiler explosion
in the American Ramie Manufacturing Co.'s plant at New Hartford, Conn.
The boiler room was also damaged. ,
(295.) — A boiler exploded, July uS, in the Connell sawmill, Rusk, Texas.
One person was killed and two others were injured.
(296.) — A boiler exploded, on or about July 18, on the bark Max, at
Tacoma, Wash.
(297.) — A man was killed, and a woman fatally injured, July 19, by the
explosion of a boiler used for drilling a well in the rear of the Campbell Hotel,
Dallas, Tex. The boiler struck and damaged a neighboring building.
(298.) — A boiler exploded, July 19, on Lafayette boulevard, Detroit, Mich.
Two persons were seriously injured.
(299.) — A boiler used for heating water exploded, July 21. in George Gar-
vin's barber shop, McKeesport, Pa. Nobody was in the shop at the time. The
property loss was estimated at $200.
(300.) — A tube ruptured, July 22, in a water-tube boiler at the Southern
Iron & Steel Co.'s plant, Alabama City, Ala.
(301.) — A locomotive boiler exploded, July 23, on the Norfolk & Western
Railroad at Batavia, Ohio. The engineer was killed.
(302.) — The boiler of a threshing outfit exploded, July 24, on A. Y. Reed's
farm, near Elgin, 111. Two boys were scalded.
(303.) — A boiler exploded, July 25, at the Forrester-Nace box factor}',
Kansas City, Mo. One of the firemen was critically scalded.
(304.) — A boiler tube burst, July 26, on the tug A. B. Covington, off
Buckroe Beach, near Norfolk, Va. One man was killed.
(305-) — On July 26 a tube ruptured in a water-tube boiler at the Brunot's
Island plant of the Pittsburg Railways Co., Pittsburg, Pa. One man was killed.
(306.) — A tube ruptured, July 26, in a water-tube boiler at the plant of
the Federal Coal & Coke Co., Grantown, W. Va. One man was injured.
(307-) — On July 26 a boiler exploded in the Syracuse Reduction Co.'s
plant, Syracuse, N. Y. One man was injured seriously and perhaps fatally.
(308.) — On July 27 a boiler exploded at Monterey, Ky., killing one person
and fatally injuring another.
(309.) — The boiler of a threshing outfit exploded, July 28, on Theodore
Rake's farm, two miles south of Sexton, Iowa. One man was instantly killed
and another was seriously scalded.
(310.) — A boiler exploded, July 2d>, at George P. Blackwelder's sawmill,
in Cabarrus County, near Mt. Pleasant, S. C. Miss Tina Blackwelder was
killed, and her father, brother, and sister were badly injured.
(3iT.)--A boiler exploded, July 29, on Henry Bush's farm, at Grange,
near Brookville, Pa. One young man was injured so badly that he died two
days later. Two others were scalded seriously but not fatally.
(312.) — On July 29 a tube ruptured in a water-tube boiler in the Cape
Girardeau Portland Cement Co.'s plant, Cape Girardeau, Mo.
234 THE LOCOMOTIVE. [October,
(313-) — A tube ruptured, July 29, in a boiler in the Rogers Milling Co.'s
flouring mill, Rogers, Ark.
(314.) — On July 30 a boiler exploded in the oil fields, some two miles south
of Bowling Green, Ohio. One man was killed.
August, 191 i.
(315.) — A boiler exploded, August 2, in the Painter Mills of the Carnegie
Steel Co., Pittsburg, Pa. Three men were injured, and the property loss was
estimated at $1,600.
(316.) — On August 2 a boiler ruptured in the Cooper Light Co.'s plant.
Cooper, Tex.
(317.) — On August 3 a boiler ruptured in the Edgewater PR'geia Ice Co.'s
plant, Edgewater, N. J.
(318.) — A blowoff ruptured, August 7, in the Monumental Brewing Co.'s
plant, Highlandtown, Md.
(319.) — On August 10 a boiler exploded in the roundhouse of the Wabash
shops at Moberly, Mo. Fire followed the explosion, destroying the machine
shops and causing a damage estimated at $14,000 to $15,000.
(320.) — A boiler exploded, August 10, on Etienne Benoit's farm, three
miles from Morse, La. The owner of the boiler was thrown 200 feet, and
instantly killed.
(321.) — A boiler used for drilling a well exploded, on or about August 10,
on the Mertens fruit tract, at Green Ridge, near Cumberland, Md. Three men
were seriously injured.
(322.) — -The boiler of a locomotive exploded, on or about August 10, near
Raleigh, N. C. Three men were injured, and one of these has since died.
(323.) — On August 12 a boiler exploded in an ice plant at Tipton, Ind.
(324.) — On August 12 a boiler ruptured in the Newton Steam Laundry
Co.'s plant, Newton, Kans.
(325.) — On August 14 a boiler exploded at the Paragon paper mills, Eaton,
Ind. Two men were killed outright. The boiler house was wrecked and other
portions of the plant were also damaged.
(326.) — A tube ruptured, August 15, in a water-tube boiler at the Brunot's
Island plant of the Pittsburg Railways Co., Pittsburg, Pa. One man was in-
jured.
(327.) — On August 15 a boiler ruptured in E. P. Griswold & Co.'s green-
house, Ashtabula, Ohio.
(328.)— On August 16 a tube ruptured in a water-tube boiler at the Tri-
State Railway & Electric Co.'s plant, East Liverpool, Ohio. One man was
injured.
(329.)— A boiler exploded, August 16, on S. P. Campbell's farm, three
miles south of Loami, Sangamon county. 111. One man was killed and five were
injured.
(330.)— The boiler of a threshing outfit exploded, August 16. on the A.
Hunter farm, two miles from Wallowa, Ore. The engineer wa:^ injured so
badly that it was believed he could not recover.
(331.) — A boiler used to operate a "merry-go-round" exploded, August
17, during the course of a picnic at Trotting Park, Fort Fairfield, Me. One
person was killed and another was badly injured.
I9II.] THE LOCOMOTIVE. 235
(332.) — A slight explosion occurred, August 17, at the Prison Chair Co.'s
shops, F"ort Madison, Iowa. Two men were painfully scalded.
(333.) — A boiler exploded, August 18, in the Chicago-Windsor laundry,
Omaha, Neb.
(3vU) — A small boiler, used for heating water, exploded, August 18, in
Mouquin's restaurant on Ann street. New York City. Three waiters were
scalded painfully but not seriously.
<.335-^ — A tube ruptured, August 21, in a water-tube boiler in the Ameri-
can Box Co.'s plant, Cleveland, Ohio.
(336.) — A boiler tube burst, August 22, at the Friend Paper Co.'s plant,
West Carrollton, Ohio. One person was severely injured.
(337-) — The boiler of a traction engine exploded, August 22, on the
Frank Burbridge farm, near Greeley, Iowa. The engineer was almost instantly
killed.
(338.) — A boiling tank exploded, .A.ugust 22, in the mercerizing depart-
ment of the Aberfoyle Manufacturing Co.'s mills, Chester, Pa. The roof of
the building was torn off and one of the side walls was reduced to a mass of
debris. The property loss was estimated at $3,000.
(339) — A boiler used for operating a "merry-go-round" exploded, August
22, at Atlanta, Ga. Three persons were severely injured.
(340.) — A boiler used for heating water exploded, August 23, in the boiler
room of the Grand Laundry Co., St. Louis, Mo. Two men were seriously in-
jured.
(341.) — A boiler exploded, August 25, at the Shawmont Pumping Station,
Philadelphia, Pa. One man was fatally scalded.
(342.) — A boiler ruptured, August 25, in the Blue Grass Condensed Milk
Co.'s plant, Harrisonville, Mo.
(343-) — A boiler exploded, August 27, near Simcoe, five miles west of
Cullman, Ala. One man was instantly killed, and two others were fatally in-
jured.
(344.) — The boiler of a Norfolk & Southern locomotive exploded, August
28, at Euclid, Va. One person was fatally injured and another was injured
severelj- but not fatally.
(345) — On August 29 a boiler exploded in the Tyrrel-Hitchcock sawmill
at Van Zandt, near Deming, Wash. One man was fatally injured.
(346.) — A boiler exploded, August 30, on the Canadian Crude Oil Co.'s
' lease, Bakersfield, Calif Parts of the boiler were thrown 700 feet.
September, igii.
(347.) — The boiler of a threshing outfit exploded, September 2. near De-
Graflf, Minn., on Michael Cavanaugh's farm. One man was killed.
(348.) — The boiler of a threshing outfit exploded, September 2, on Herman
Schultz's farm at Davis, near Sioux Falls, S. D. The owner of the machine
was killed.
(349-^ — On September 2 a boiler belonging to Fulton & Witz exploded at
Mt. Elliott Springs, Ga.
(350) — On September 3 a boiler exploded in the pumping plant of the
Grace zinc mine. Joplin, Mo. One man was seriously injured.
236 THE LOCOMOTIVE. [October,
(351.) — A boiler exploded, September 3, in George W. Spencer's bakery,
Madison, Wis. One man was killed and another uas badly scalded. The
damage to the building was estimated at about $1,000.
(352.) — A boiler ruptured, September 4, in the water works and electric
lighting plant. Union City, Tenn.
(353J — A sm.al! boiler exploded, September 4, in the Y. M. C. A. building
at Lincoln, Neb. One man was seriously burned.
(354-) — The boiler of a threshing outfit exploded, September 5, on W.
C. Freas's farm at Troutville, eight miles from Punxsutaw-ney, Pa. One boy
was killed, and three other persons were seriously burned. The property loss
was estimated at $6,000.
(355) — On September 7 a boiler exploded in R. J. Russell's sawmill, on
Madeline Island, Big Bay, Lake Superior, near ]Marquette, Mich. One man was
killed and four others were injured.
(356.) — The boiler of a locomotive drawing a Central Railway special train
over a division of the Atlantic Coast Line exploded, September 8, near Troy,
Ala. The engineer and fireman were injured.
(357-) — A tube ruptured, September 10, in a water-tube boiler at the plant
of the Southern Iron & Steel Co., Alabama City, Ala.
(358.) — A boiler used to furnish power for cutting feed for a silo ex-
ploded, September 9, on Daniel Hunter's farm, near Frankfort, 111. Two men
were scalded and bruised.
(359-) — -'^ boiler ruptured, September 10, in the Beatrice Poultry & Cold
Storage Co.'s plant, Beatrice, Neb.
(360.) — On September 12 a tube ruptured in a water-tube boiler in the
Southern Iron & Steel Co.'s plant, Alabama City, Ala.
(361.) — On September 14 a boiler tube ruptured in the Cullen Hotel, Salt
Lake City, Utah.
(362.) — An explosion, apparently of a tube in a water-tube boiler, occurred
September 14, in a planing mill on Godwin street, Paterson, N. J.
(363.) — -A blowoflf pipe ruptured, September 14, in the Chicago Stove
Works, Chicago, 111.
(364) — On September 14 a blowoflf pipe failed at the plant of the Arcadia
Cotton Oil Mill & Manufacturing Co., Arcadia, La. One man was scalded.
(365.) — A boiler ruptured, September 16, in S. M. Roberts's ice plant,
Douglas, Ga.
(366) — A boiler ruptured, September 17, in the plant of the Farmersville
Milling & Electric Light Co., Farmersville, Tex.
(3^7-) —A boiler ruptured, September 18, in the electric lighting and pump-
ing station at Merrimac, ]\Iass.
(368.) — On September 20 a bleaching kier exploded in the Newburg
bleachery, Newburg, N. Y. The property loss was estimated at $15,000.
Nobody was present at the time.
(369.) — On September 22 three cast-iron headers failed in a water-tube
boiler at the plant of the American Steel & Wire Co., Waukegan, 111.
(370.) — A boiler exploded. September 26, in the Scott-Lambert Lumber
Co.'s mill at Micaville, Yancey county, N. C. Three men were seriously in-
jured.
(371-) — On September 27 a boiler exploded in J. B. Niles's sawmill, near
Oakdale, Tenn., killing one man instantly and fatally injuring another. The
plant was almost totally demolished.
19".]
THE LOCOMOTIVE,
237
(372.) — On or about September 2^ a boiler exi)l()(Ied at Freeborn, Minn.
Two men were seriously injured.
K2>72>-^ — ''^ tube failed, September JQ, in the Sparks .Milling Co.'s flouring
mill, Alton, 111.
(374.) — A tube ruptured, September 30, in a water-tube boiler at the
newspaper plant of the Plaindealer Publishing Co., ClevelantL Ohio.
(375) — The crown sheet of a boiler of the locomotive type collapsed,
September 30, at the barge canal, near Mechanicsville, N. Y. The boiler was
being operated by I. A. Hodge & Co., contractors. ^
Fly-Wheel Explosions.
(40.) — A fly-wheel burst, ]\Iay 22, on the Koontz ranch, at Eltopia, Wash.
(41.) — On May 27 a fly-wheel burst in the Republican Creosoting Co.'s
plant, Indianapolis, Ind. Two persons were severely injured.
(42.) — A seven-foot pulley exploded, June 16, in the Cabot mill, Bruns-
■wick, Me,
(43.) — On July 15 a fly-wheel exploded in the Fowlerville Lighting Co.'s
plant, at Fowlerville, Mich. The property loss was estimated at $2,000.
(44.) — The rotor of a Curtis steam turbine exploded, July 20, in the
power plant of the Illinois traction system at Riverton, near Springneld, 111.
Fly-Wheel Explosion No. yj. (See July Locomotive.)
(Mooresville Water, Light, Heat & Power Co.)
238
THE LOCOMOTIVE.
[October,
Two men were killed and two were in-
jured. The property loss was estimated
at from $40,000 to $50,000. (We give
this accident in our fly-wheel explosion
list because the hazard in the case of
the Curtis turbine is very similar to that
in a fly-wheel. — the Curtis rotor being
disk-like in form.)
(45.) — The fly-wheel of a threshing
machine exploded, on or about July ij.
at Boswell, near La Fayette, Ind. A
part of the wheel struck a boy on the
head, fracturing his skull and injuring
him so badly that he died.
(46.) — A fly-wheel burst, August 11.
in the water supply station at White
Hall, 111. One man was fatally injured.
(47.) — On August 15 two fly-wheels
exploded at the Barfield Lumber Co.'s
plant, Ellentown, Ga. The property loss
was large.
(48.) — A fly-wheel exploded, August
18. at the Friend Paper Co.'s plant,
West CarroUton, Ohio. One of the
fragments of the wheel severed a steam
Fortunately most of the employees were at
Fly-Wheel Explosion No. 52.
(Salt Lake & Ogden Railway.)
pipe supplying one of the engines
dinner, and nobody was injured.
(49.) — A fly-wheel burst, August 31, at the Aurora Furniture Co.'s plant,
Lawrenceburg, Ind. One person was injured.
Fly-Wheel Explosion No. 53.
(Muskogee Gas & Electric Co.)
igii.]
THE LOCOMOTIVE,
239
(50.) — On September 8 the fly-wheel of Theodore F. Reynolds' automobile
exploded at West Orange, N. J. The chauflfeur was seriously injured, the
automobile was wrecked, and tlic garage in which the machine stood was
badly damaged. (Compare the next item.)
(51.) — The fly-wheel of an automobile belonging to E. B. Reynolds ex-
ploded, September 10, at Westhampton, N. Y. The chauffeur was badly cut
about the face, and also received other injuries. (Note the extraordinary
resemblance between this item and
the one preceding. The two read
like slightly variant accounts of
the same explosion, and yet this
is not the case.)
(52.) — On September 10 the
fly-wheel of a Corliss engine ex-
ploded in the electric power plant
of the Salt Lake & Ogden rail-
way at Lagoon, near Farmington,
Utah. Large fragments of the
wheel were thrown through the
roof of the power house. The
property loss was estimated at
from $5,000 to $6,000. According
to the information at hand, the
main belt broke, damaging the
governor ; and the engine then
" ran away." A view of the
wrecked wheel is presented here-
with. (^Note the governor belt,
wrapped around the spoke.)
(53.) — A pair of fly-wheels,
running on the same shaft, ex-
ploded simultaneously on Septem-
ber II in the power house of the
Muskogee Gas & Electric Co.,
Muskogee, Okia. Fragments of
the wheels were thrown hig'h into
the air, and the engine room was
wrecked. The property loss was
estimated at $8,000. Two views of
Fi.y-Wheel Explosion No. 53.
(Muskogee Gas & Electric Co.)
the engine room are presented herewith.
(54.) — A fly-wheel exploded, September 16, at Bedford, Ind., in a quarry
belonging to the Indiana Quarries Co. The powerman was badly hurt.
(55.) — On October 10 the fly-wheel of an engine used for saw^ing wood
exploded on Miller's farm, Delaware township, Penn. The owner's ten-year-
old son was killed.
(56.) — On October 16 a fly-wheel exploded in the power plant of the
Consolidated Gas, Electric Light and Power Co., Westport, Md. The engineer
was killed and two other men v/ere scalded by the steam that escaped from
pipes broken by the fragments of the wheel. According to Power (October 31,
1911, page 682), the accident was due to a piece of waste becoming caught in
the gears of the governor, the engine then racing until the wheel was destroyed.
240
THE LOCOMOTIVE,
[October,
Stttmtt
A. D. RiSTEEN, Ph.D., Editor.
HARTFORD, OCTOBER 25, 1911.
The Locomotive can be obtained free by calling at any of the company's agencies.
Subscription price ^o cents per year when mailed from this office.
Bound volumes one dollar each.
The twenty-eighth volume of The Locomotive, covering the two years
1910 and 191 1, ends with the present issue. Indexes and title pages for the
volume will soon be ready, and may be had without expense by those who save
their copies for binding. Applications should be made by mail to the Hartford
office of this companj'. Bound volumes may also be had shortly, at the usual
price of one dollar each.
Obituary.
Mr. John Pelcher, a valued member of our New York inspection depart-
ment, died on August i6th 191 1, at his home at Ft. Richmond, N. Y. after a
protracted illness. He was born in Brooklyn, N. Y. August 25, 1837. After
an extended mechanical and engineering experience, part of which was spent
with the Fletcher and Harrison Works as Chief Engineer, he entered the em-
ploy of The Hartford Steam Boiler Inspection and Insurance Company in 1886.
Mr. Pelcher was high in Masonic circles and a man greatly esteemed by his
friends and associates. He is survived by a widow and two children.
Some Minor Explosions.
Every little w'hile we learn of the explosion of some small boiler, built
by boys and operated by them for their own instruction or amusement. The
consequences of these accidents are sometimes very serious. Two such ex-
plosions occurred, for example, on July 28, — one in Kentucky and the other in
Texas. In the former case, two boys living at Owenton, Ky., had built a boiler
and an engine, and had operated them successfully for several weeks. The
boiler was constructed by using a ten-gallon oil can as a basis. As nearly as
we can judge from the accounts at hand, a safety-valve had been provided, but
19".]
THE LOCOMOTIVE,
241
it liad become inoperative. Tlic explosion killed one of tlie boys and fatally
injured the other, and cansed less serious injuries to three more. In the second
accident, whicli occurred at Ilcarne, I'e.x., two boys were also involved, and the
boiler consisted of a remodeled live-gallon can. The explosion scalded both
of the boys badly.
Two persona were fatally injured, August 31, by the explosion of a peanut
roaster at a promii.cnt street intersection in Newark, Ohio. Oii? of the injured
men was struck in ^the head by a portion of the wreckage when he was walk-
ing in the street, a block away from the original position of the roaster.
Boiler Explosion at Weatherly, Pa.
One of the most destructive boiler accidents of the past year was that of
December 12, 1910, at the silk mill of the Read & Lovatt Manufacturing Co.,
Weatherly, Pa. The event has already been briefly recorded on page 139 of the
issue of The Locomotive for January, 191 1; but because it so thoroughly
illustrates the destructive possibilities of a boiler explosion, we present in this
number a more complete account of the disaster.
The Weatherly mill consisted of a rectangular group of one-story brick
buildings, containing the silk spinning machinery. At the rear of this grcup,
and attached to it, were the engine and boiler houses. In one of the latter,
and immediately adjoining the engine house, was a battery of five horizontal
tubular boilers arranged with their rear heads parallel with and close to the
Fig. I. — General View of Wreckage.
242
THE LOCOMOTIVE
[October,
main mill. The battery was " pocketed "', as it were, by the mill at its rear,
by the engine house on one side, and by a second boiler house on the other.
At its front a large amount of coal was stored, with a trestled track for its
unloading.
At about 6.15 p.m. of December 12 the No. 2 boiler of the battery, — the
second from the engine house wall, — exploded with great violence, killing two
valued employees of the company and causing the damage that is partially
indicated in our illustrations. Deplorable as was the actual loss of life, it
was small in comparison with that which would most certainly have resulted
had the accident happened for a few minutes earlier. The mill had shut down
at six o'clock, and for several minutes thereafter the five hundred home-going
employees were crowding the aisles and passages behind the boilers, — aisles
Fig. 2. — The Exploded Boiler.
which were choked, after the explosion, with the heaped up debris of fallen
walls. Nearly all had gone in time, however, and only Michael Mooney, the
chief engineer, who was preparing, in the boiler room, to leave his charge,
and Robert Beers, the night fireman on duty there, were exposed to the full
force of the explosion and fell victims to its violence.
The destruction of property was very great, but even in this feature there
were some fortunate circumstances which minimized the loss. The building
containing the boiler was completely wrecked. Where it had stood there
remained a mere heap of brick, wood, boilers torn from their settings, and
tangled pipe and steel work. The engine house wall had been blown in and
the roof had fallen, burying the main engine and its belt under tons of ruin-s.
The spinning machinery at the rear of the boilers was bent and twisted under
the load of brick from the wall wliich had separated that building from the
igii.J THE LOCOMOTIVE. 243
boiler house, and throughout the main buildings quantities of silk were damaged,
and glass and roofs were broken, by the flying bricks and mortar.
Of the five horizontal tubular boilers, those on either side of No. 2 were
thrown from their settings and damaged beyond repair, though they did not
themselves explode. The settings of boilers Nos. 4 and 5 were cracked and
broken, and the fronts destroyed. A Manning vertical boiler, located in front
of tliem, suffered only minor damage, and the second boiler hotise with its con-
tents was practically unhurt. Had the engine and machinery been in operation
when the boiler burst, or had the boiler taken flight through the mill instead
of away from it, the loss, bad as it was, would have been greatly exceeded.
The No. 2 boiler burst in the rear course, the original failure occurring
in the outer lap of the horizontal seam. The sheet was torn completely from
the next course and partly from the rear head, and was whipped out nearly
flat by the force of the explosion. It was found in the ruins of the walls,
together with the rear head, and not far from its original position. The
rest of the boiler (comprising the forward course and the front head with the
tubes), driven by the reaction of the released steam at its rear, rose from its
setting like a rocket, and, after a flight of three hundred feet in the direction
it had faced, landed in a wood in the rear of the plant. Tlie path of its
projection was rather curiously marked by the height at which trees had been
sheared off as it passed.
An investigation immediately following the accident cleared the owners and
their emploj^ees of all suspicion of negligence in any way contributing to its
cause. It was conclusively shown that immediately prior to the explosion the
water was at the proper level in the boilers, and that the pressure was less
than could presumably be allowed with due regard to safety. It was also shown
that the safety-valves were adjusted to the proper pressure, and that they were
in operating condition. An examination of the wrecked boiler (No. 2) failed
to disclose any indication of low water or over-pressure as a possible cause.
The examination made it certain, in fact, that the failure was due to one of
those undiscoverable cracks to which a lap seam is occasionally liable.
The Read & Lovatt Manufacturing Company carried Hartford boiler
policies, — not only the usual contract against direct loss, but also a " use
and occupancy " contract, affording an indemnity for loss sustained because of
the cessation of operations. The prompt payment that was made under both
policies was an assistance greatly appreciated by that company in its time
of trouble.
Repairs under Pressure, Ag-ain.
We have cautioned men, over and over, not to make repairs, nor to set
up bolts or nuts, upon a boiler or other vessel that is under pressure. In our
issue for A.pril, 191 1, for example, we gave a number of instances in which
this procedure had resulted in serious accidents. Other cases are coming to
our notice all the time. Thus in the issue of Power for July 4 we find the
following item : "A serious accident occurred in the works of the Newburgh
Rendering Company, Newburgh, N. Y., on June 20, in which one man was
killed. A large boiler used for rendering purposes and carn.-ing a pressure of
244 THE LOCOMOTIVE. [October,
40 pounds per square inch began to leak around a 14-inch manhole cover.
This cover v^'as fastened by two lugs and shackles. A bar of iron with a
large tee-bolt was used to tighten up the joint. On noticing the leak the en-
gineer tried to tighten up the tee-bolt by placing a piece of pipe over the end,
thereby overstraining the parts. One of the shackles gave way, the cover blew
oflf, and the contents were strewn all over the engineer, resulting in his death.
It appears that he had done this time and again, although cautioned to the
contrary."
In connection with this item, we desire to call attention to following para-
graph from our issue of July, 191 1: "No repairs of any kind should bt made,
either to boilers or to piping, while the part upon which the work is to be done
is under pressure. This applies to the calking of pipes and joints, to setting
up nuts and bolts, and to every other operation by which extra stress is thrown
uj)on any part that is already under a steam load. Accidents of the most ser-
ious nature are common, from neglecting this caution." We wish every engi-
neer and fireman in the land would learn this paragraph by heart so that he
could say it at once, if he were scared awake in the night.
An Air Receiver Explosion.
The writer is familiar with a power plant consisting, in part, of an old
two-stage duplex belt-driven air compressor and an air receiver; the air is
compressed to 80 pounds.
One afternoon the engineer was startled by a terrific report followed by
a long and loud screech. The engineer examined the air receiver, where the
disturbance seemed to be, and found that the spring pop safety-valve had burst.
The compressor was stopped and a further investigation was made, when it
was then noted that the lower section of the receiver was at a dull red heat
and that the bottom head had been distorted so that the receiver stood some
two inches off from its foundation, excepting at the center portion of the lower
head.
A hurried investigation showed no rupture in the air piping or the receiver.
The relief valve was then replaced and the compressor started. Ever3l:hing was
apparentlj^ in good order, except the receiver, which showed a few small leaks
at the joints of the bottom head and shell. These joints were soon calked, and
up to the present no further evidence of injury has appeared.
A. mineral lard oil diluted with a large percentage of kerosene had been
used during the previous winter with remarkably good results, and as its use
was continued into the warm weather, the mixture undoubtedly caused the
explosion.
In this case it is fortunate that the relief valve was weak and burst, be-
cause otherwise much greater damage would probably have resulted, as the
pressure must have risen almost instantly.
Without doubt, compressed air is the safest kind of power and there is
little or no danger in storing it, but the introduction of kerosene or gasolene
into the oil to clean the cylinder and valves sometimes results disastrously.
A solution of soft-soap and water is an excellent cleanser for an air cylinder
and may be used without danger; it is even recommended where high-grade oils
are used.
I9I1.] THE LOCOMOTIVE. 245
As the washing effect possessed by steam is lacking in air, it will be found
that oil remains much longer in an air cj'Iinder than in a steam cylmdcr ; hence
a surprisingly small quantity of good oil will lubricate an air cylinder without
difficulty. Only the best oils of high flash and fire test should be used. They
are the safest and also the most economical in the long run.
A frequent cause of explosion in compressed-air discharge pipes and re-
ceivers is an accumulation of carbon in the pipes or of oi^n the receiver.
Oil should be drawn off from all air receivers at frequent intervals.
Another cause of air-compressor explosions is the high temperature caused
by the churning or continued recompressing of the air when the discharge
valves leak. — Robert E. Xewcomb, in Power.
Explosion of a Spanish Omelet.
Under the heading '" Spanish Omelet Bursts : Big Scramble Follows," the
New York Herald of June 22 records the following near-facts :
" That Spain is still a little bit hostile to the United States was demon-
strated to a girls' class in cooker\' in Washington Irving High School, at No.
142 West Twentieth street, yesterday, when the rude behavior of a Spanish
omelet resulted in the building taking fire. Miss Emma Crane, who was giving
the lesson, sounded the alarm and all the girls went out with the idea that
they were going through a fire drill. It was not until they reached the street
that they learned of the perfidy of the omelet.
■' Forgetting the ' safe and sane ' admonition regarding fireworks, the girls
j-esterday decided on the preparation of a model Sunday night dinner that
would make a man forget even a championship ball game. The dinner was
to include the omelet, potato salad, strawberry shortcake, and tea.
" The glorious American hen had provided her best offering for the omelet,
the tomatoes had been introduced into the mixture, the Spanish onion was
feeling perfectly at home, and so were the peppers. The blow-up came when
the Irish potatoes were put in. They swelled with indignation, and of course
-the omelet swelled with them. It began to look to Miss Crane as if her pupils
had compounded a felony instead of an omelet. Finally the mixture, led by
the potatoes, and desiring liberty or death, burst from the sheathing of yellow
and landed on walls and ceiling. Much of the material landed against a
blackboard on which the prescription for the meal was written.
" When the alarm was eiven it was rumored that a meteor had fallen into
the schoolroom, and all the meteor experts in town foregathered to look it
over. They felt sure it was a composite of bronze, zinc, iron, and brass, that
had been welded bv a vitriolic solution, but they could not trace its relationship,
and so put it in a class by itself.
'■ After the firemen had disposed of the omelet they found that the gas
stove had also entered a protest by setting fire to the woodwork behind it,
although this was protected bv a sheet of iron. The scientists said there would
be no loss on the menu meteor, as it could be melted down and used over
again. The damage to the schoolroom itself is about fifteen cents, fully
covered bv insurance."
246
THE LOCOMOTIVE
[October,
A Bulged Boiler Repaired.
In a certain plant below the Mason & Dixon line where the main purpose
of operation is the extraction of a golden stream of oil from cotton seed, the
attention of all hands was so firmly fixed on the main issue that less important
details were slighted. Among these " details " happened to be the boilers.
They had repos«d for years in their allotted position, humbly digesting- any
and all of the fuel supplied and absorbing most of the water generousi> if
spasmodically injected by the gentleman of color who attent'ed their wants.
As far as that end of the institution was concerned he was supreme and
satisfied all requirements so long as enough of the mysterious gas was
provided to drive the presses which produced the golden stream.
Whether the patient boilers ever suffered from indigestion or other com-
plaint is not known, but one at least seems to have been afflicted by an irritation
■^
C^^er-A-
-^l"ROD
GBOM/MCT ^NU7
^
How THE Bulge was Braced.
of its enveloping cuticle which resulted in a " rise " or " bulge " of dis-
tressing dimensions. For when subsequent results finally forced attention
the affected spot was about fourteen inches diameter and in it the i/.aterial
had been pressed out four and one-half inches from its normally smooth con-
tour. It is probable that this trouble was of a gradual development unobserved
by the aforesaid attendant amid the exactions of more important duties.
Perhaps he did notice the swelling but either failed to realize its seriousness,
or postponed too long the treatment for its alleviation. However this may be
and however mixed our metaphors, the time came when boiler strength could
endure no more, and either in a final spasm of distress or in one mighty
effort for relief, the bulge was burst and one boiler's contribution to the
golden stream interrupted.
I91I.] THE LOCOMOTIVE. 247
Now up to this point the narrative may appear but the record of a
commonplace and well understood boiler failure. We admit all this and that
as such it is not of suflicient interest to justify its appearane in The
LocoMorn'E. But there is more to come, and as that " more " involves a most
ingenious as well as a most ingenuous method of boiler repairs, we have
felt it of value to our readers to set forth all of the circumstances.
Of course, the bursting of the bulge with its attending din?!nution of the
stream of oil was a disaster that demanded immediate action, and the lack
of an available substitute boiler clearly indicated that such action must be
directed to the repair of the disabled vessel. Boilers as a class, however,
were scarce in that particular town and the demand for a specialist on their
ills and remedies not sufficient to attract such a one to the neighborhood.
Apparently, however, a general practitioner was at hand and his services
secured.
To this man the remedy to be applied seemed obvious, or so his sub-
sequent action would indicate. A hole had been blown through a bulge in
the bottom of the shell and that hole must of course be plugged in some
manner if the boiler was to again retain water and steam. But further that
bulge was an evidence of weakness and that weakness must be reinforced
or the bulge would continue to increase and eventually burst again. Clearly
the steps to be taken must both stop the leak and prevent any further strain
on the affected spot, and the scheme outlined in our illustration, appeared at
once to successfully meet both conditions. The idea was evidently to pre-
vent the bottom of the shell from straying farther by tying it to the top and
by the method of securing the tie or brace to cover the rupture.
The general practitioner accordingly, with commendable skill, proceeded
to prepare the hole in the center of the bulge for the passage of a one inch
rod on which threads had been run at either end. This rod was then passed
up through the hole and between the tubes to the top of the shell where a
second hole was to be drilled directly over the bulge. But here the fates were
against him, for on opening the man-hole the first thing that appeared was
the end of the rod projecting vertically from the lower sheet to near the
center of the man-hole opening. Clearly at this point no convenient material
existed for drilling a hole. But the situation was not unsurmountable. If
the rod could not be fastened at one point, why, of course, it must reach
another where better conditions obtained. So a new rod was procured of
a length sufficient to permit of the necessary- offset, and this second rod secured
by grommets, nuts and check nuts, both to the bulge and to the top of the
shell at a point where the man-hole could not trouble.
The success of these repairs was unqualified, at least in the minds of
those who continued the operation of the boiler through that season's produc-
tion of the golden stream. The aforesaid attendant continued his attention
to his charges with full confidence in the protection of that brace, and the
general practitioner went on his way rejoicing at another deed well done.
It is not surprising under such circumstances that an officious boiler inspector
who visited the plant the following year, was generally criticised for requiring
the removal of the brace and the heating and setting back of the bulged
plate to its original position, with a patch covering the hole.
248 THE LOCOMOTIVE. [October,
Explosion of a Dye Extractor in Eng-land.
[The British " Boiler Explosions Acts " of 1S82 and iSgo require that an
investigation be made, under the auspices of the British Board of Trade, when-
ever a boiler or other similar vessel carrying steam under pressure explodes.
We reproduce one of these reports below. It relates to the explosion of a dye
extractor, and is dated August 11, 191 1. It contains lessons that can be profit-
ably learned in this country, as well as in England.]
In pursuance of our appointment, dated the 12th day of July, 191 1, we
held a formal investigation in the above matter at the Broughton Town Hall,
Broughton, Salford, on the 2Sth, 26th, and 27th of July, 191 1, when Mr. George
C. Vaux appeared for the Board of Trade, Mr. Cyril Dodd, Solicitor, of Man-
chester, appeared for the Winterbottom Book Cloth Company, Limited (the
owners), Jonathan Barnes (their manager), and William Sutherland (foreman
mechanic). Having heard and carefully considered the evidence, and having
inspected the dye extractor which exploded, we beg to report as follows : —
The explosion occurred at 1.55 p. m. on the 19th October, 1910, at Brough-
ton Dye Works, Blackburn Street, Salford, ]\Ianchester. The dye extractor
was the property of The . Winterbottom Book Cloth Company, Limited, 12,
Newton Street, Manchester. Samuel Galloway, the person who worked the
dye extractor, was so severely scalded that he died from shock the following
day.
The apparatus, which was used for extracting dye from dye-wood, con-
sisted of a vertical cylindrical cast-iron vessel 3 feet in diameter, and 7 feet 2
inches in height. The cover or top of the vessel was dome-shaped, and was
secured to the body by means of internal flanges fastened together with 24
bolts originally 9/16 inch in diameter. The flanges had not been machined
or faced in any way, but they were made steam tight with a rust joint the
thickness of whicli varied from 1/8 inch at the inner edge to 5/16 inch at the
outer edge.
There was a hole 12 inches in diameter in the center of the cover, which
was fitted with a suitable door, and was provided for the purpose of charging
the apparatus with dye-wood. An elliptical hole, 13^4 inches by 9^ inches,
with a suitable door, was provided in the side of the vessel near the bottom
for withdrawing the spent charge, and which could also be used as a man-hole
for internal examination. A perforated plate, having holes % inch in diam-
eter, pitched I inch apart, was fitted near the bottom of the vessel to act as
a strainer when the liquor was being discharged.
A branched wrought iron pipe, 11^4 inches in diameter, was fitted near the
top of the vessel for the admission of hot water when preparing the charge,
and steam when discharging the liquor. Tlie branch leading to the water supply
was provided with a cock, and a valve was fitted on the steam branch. The
heating steam pipe, which was i^ inches in diameter, entered the vessel at
the' bottom, and was provided with a cock. A 2-inch pipe and cock was also
fitted to the lower part of the vessel for discharging the liquor into a receiving
tank overhead, the open end of the pipe being at a height of 15 feet above the
bottom of the apparatus. There was a J/2-inch test cock fitted on the front of
the vessel near the top.
The apparatus was not provided with either a safety-valve or pressure
gage.
19".]
THE LOCOMOTIVE.
249
The maker and the age of the dye extractor are unknown, hut it came
into the possession of the company in 1891. It was not insured, and the only
person wlio inspected it was Mr. William Sutherland.
The rust joint under the cover of the dye extractor was partly remade
in July, 1910, and entirely remade on October 3, 1910.
The cover was blown off, and the contents of the dye extractor were dis-
charged from the top. The explosion was not violent, and was a^ompanied by
A»t>tato» joint
' <=<^*- C^P.
■((^//M/////^^
Weodjotnt^
Disclitriini
ateam in,
th^
The Digester before the Explosion'.
a dull report.
The cause of the explosion was that the pressure of steam in the dye ex-
tractor was more than it could withstand. Its strength when new was not
equal to a pressure of more than 19 pounds per square inch, but when it ex-
ploded the bolts which held the cover were much corroded. Half were eaten
through and the rest reduced from 9/16 of an inch to Y^ of an inch in thick-
ness, while the greater part of these were fractured.
At the conclusion of the evidence we stated as follows : —
The case we have had to inquire into is a little out of the common. The
250 I'HE LOCOMOTIVE. [October,
vessel which exploded is not a boiler in the common acceptation of the word,
though it is a boiler within the provisions of the Boiler Explosions Act. It is
called a dye extractor or kettle, and it was used in the extraction of dye.
Steam was not generated in the vessel itself, but was admitted into it for two
purposes: (i) for boiling the material from which the dye was to be extracted,
and (2) for forcing the liquor from the kettle to tanks at a higher level after
the dye had been extracted. The pres&ure of steam required for the latter
purpose (which completed the process of extraction of the dye) did not ex-
ceed 14 pounds. The kettle was not calculated to bear a strain of more than
19 pounds to the square inch when it was new, so that neither in the pressure
of steam the vessel had to stand, nor the use to which it was put, was it in the
ordinary sense a boiler.
There were four of these kettles, and they .form only part of extensive
works for the manufacture of book cloth. The works as a whole require con-
siderable steam power to drive the various machines used in this manufacture.
The particular boilers from which steam w^s taken for. the kettles at the date
of the explosion, and from about the year 1904, were two Galloway boilers
worked at a pressure of about 70 pounds. This pressure, being far in excess
of anjlhing required for the kettles, was reduced to 57 pounds by a reducing
valve on the main steam pipe range, and further reduced by another reducing
valve in a shed at the back of the kettles to 14 pounds. On this last-mentioned
reducing valve a pressure gage was fixed, so that it could be seen whether the
reducing valve was at all times in working order.
It is not necessary to refer to the description of the kettle, the particulars
of which have already been given, but we should observe that there was no
safety valve on any of th^ kettles. The age of the kettle which exploded is not
known. It was taken over by the present owners in 1891, when they acquired
the business from Messrs. Samuel Dewhurst & Company.
Perhaps it would be convenient to describe the staff at the works. There
was the staff of workmen employed in the manufacture of book cloth, and
there was the engineering staff. Tlie engineering staff consisted of a foreman
mechanic, Mr. Sutherland, and about 43 men, mechanics, joiners and laborers,
and so on, and among them were five mill-wrights. Mr. Sutherland had had
a very long experience, and had been 18 years with the present firm. He had
charge only of the steam plant and machinery', including the upkeep and
maintenance of the kettles. Mr. Jonathan Barnes was the manager. He was
a chemist, and an expert in dyeing, and he depended upon Mr. Sutherland to
advise him as to matters connected with the steam plant. The only person
to whom it is necessary to refer in the manufacturing staff is Galloway, the
unfortunate man who was scalded to death by the explosion. Galloway had to
look after the charging and emptying of the kettles, and in that duty he acted
r.nder ]Mr. James Tomlinson, the foreman of the dye works.
The method of using the kettles is as follows : —
The dye-woodj in the form of coarse sawdust, is introduced through the
small .door in the top of the kettle, the amount usually put in for one charge
being about 112 pounds. Hot water at a temperature of 212° F. is then run
in until the vessel is three-quarters full. The kettle is then closed and heat-
ing steam blown in at the bottom to boil the liquor. The contents of the kettle
are kept on the boil for 40 minutes. The pressure in the kettle must be 14
pounds above the atmosphere. This is necessary to force out the dye-wood
1911.] THE LOCOMOTIVE. 251
extract. There is a j4-inch tap at the top, which should be kept open for the
release of air in the kettle, and for the purpose of testing the liquor. After
the contents of the kettle have been boiled sufficientlj' the steam is shut off
at the bottom, and steam is then admitted at the top, and the discharging
outlet at the bottom is then opened, by means of which the liquor is forced up
the discharge pipe to the receiving tank on the floor above.
We can now describe the events which led up to the ejtplosion. These
kettles, during the i8 years that Mr. Sutherland hbd charge of them, had never
required any material repairs. There had been one or two slight matters, but
they are not worth mentioning. In July, however, of last year, the rust joint
of the kettle that exploded gave way, and what is called "blew." Mr. Sutherland
then gave orders to Halley, a fitter, to take out the joint of the part that had
failed and re-joint it with iron filings and sal ammoniac. The kettle was al-
lowed to stand for about a week, and after that it was worked. Later leaks
developed between the joint of the part newly made and the old jointing, and
Halley was instructed to take out the whole of the old jointing and re-make
it without removing the cover (referred to in the evidence as re-calking),
taking care not to touch the bolts in any way. Halley began this work on the
24th September, and finished it on the 3rd October. Nothing material happened
that we are aware of until the 19th October, the date of the explosron. On
that day, Galloway, about 12 o'clock, told Mr. Sutherland that the kettle had
been blowing. As to what followed we prefer to rely on what Mr. Sutherland
said at the inquest rather than on what he told us here. At the inquest he said :
"About 11.33 a. m. on Wednesday last (the day of the explosion), Galloway
again complained to me about the kettle leaking in the same place and asked
me to have a look at it after dinner. I told him I would see it after the
dinner hour, but the explosion occurred before I could get there." At a quarter
past one, Halley, who had overheard part of this conversation, went and saw
the kettle because, he said, he was anxious about it. He said he told Galloway
not to use it, but said nothing about it being unsafe. At 1.55 the explosion
tX)ok place. George Tomlinson (a boiler attendant) says that Galloway ran
out and met him in the yard and told him the cover .had blown off. Galloway,
unfortunately, was very badly scalded, and subsequently died from his injuries.
We now come to the events after the explosion, and the inquiries which
took place to account for the explosion. It was found upon an examination of
the reducing valve, which was in the shed at the back of the kettles, that it
was out of order, and it was demonstrated by experiment that steam would pass
through it to the extent of 50 pounds pressure per square inch. The cause of
this was that a locking pin which prevented the valve screwed on the spindle
from gradually working off was not in its place, so that the valve unscrewed,
amd was, to all intents and purposes, useless. It was also found that the
pressure gage which had been fitted on the kettle or reduced side of the valve
had been removed, and so prevented 'anyone from ascertaining whether the re-
ducing valve was working or not.
Upon an examination of the cover of the kettle it was found that only
five bolts held it and these had been reduced to about ^-inch in diameter
on an average, owing to corrosion, and that the remainder must have been
fractured before the explosion. Altogether, 24 bolts ought to have secured the
lid.
A curious feature of the evidence was that all the valves, both for inlet
252 THE LOCOMOTIVE. [Octobkr,
and outlet of steam, were found closed immediately after the explosion, so that
it is difficult to understand how any explosion could take place if this were
the fact, but there is no evidence before us as to what Galloway did. It may
be that at the moment of the explosion he was on the pavement at the bottom
of the kettle and suddenly closed the valve on the right hand side of the
kettle. Whatever may have happened is a speculation, but we are inclined to
think that the full pressure of steam was not being admitted into the kettle
at the time of the explosion, because the explosion was not violent. All that
was heard of the explosion by those who were a few yards away was a dull
(report. The cover was blown off and the contents of the kettle were dis-
charged from the upper part and in this way Galloway was very severely
scalded. David Barnes, a laborer, who was standing about lO yards away from
the kettle, was splashed with the liquid, but he was not injured.
The most important matter in all these discoveries was the removal of the
pressure gage. Mr. Sutherland admits that he ordered it to be removed by a
man naaned Allen. He, Mr. Sutherland, did so (he told us), because they
were breaking up an old boiler in the shed where the gage was, and he wished
to prevent the gage from being broken or destroyed. Unfortunately he never
gave orders for it to be replaced, and it never was replaced, and he knew it
was a serious matter. There was no reason for its removal because it could
have been cased and protected from damage in a perfectly simple manner.
As regards the reducing valve. This w-as said to have been examined by
Mr. Sutherland once a year, but the last examination was in July, 1909, a period
of 15 months before the explosion. We find tha4; Allen was the only person
who touched the reducing valve, though he said other persons touched it.
As regards the bolts of the cover, these had never been removed or re-
newed during the whole period that Mr. Sutherland was in these works, and
the cover during tliiQt period had never been taken off. In July, when part of
the kettle lid was rejointed and later, when the whole was rejointed, Mr.
Sutherland might have examined the bolts, but he told us he found the nuts
quite sound, and thought the bolts would be equally sound.
No proper inspection had ever been made of this kettle as fair as we have
heard. Mr. Sutherland described how he inspected it, but this could not be
considered in any way a thorough inspection. He merely looked through the
small door at the top and examined the inside as far as he could see it with
the light of a candle. We should have thought that the fact that leaks were
taking place in the joint of the cover would have been sufficient warning to
Mr. Sutherland to inquire carefully into the cause, but he appears to have at-
tributed the leak to the perishing of the joint, and not to any increased pres-
sure of steam.
We have now to consider who is responsible for the accident, and we come
to the conclusion, without any doubt, that Mr. Sutherland was the person, and
the only person, responsible. In the first place he took off this pressure gage
and did not replace it, although he knew the danger of taking it away, and
of the reducing valve being left without any pressure gage. Further than this,
though he was asked by Galloway at about 12 o'clock on the day of the ex-
plosion to go and look at the kettle, which was blowing, and promised to go,
he did not do so, as he ought to have done, and the explosion occurred.
Further, he failed to inspect the reducing valve for 15 months. Then there
Avere what we might consider minor faults. He never made any proper e.x-
I9II.] THE LOCOMOTIVE. 253
amination of the kettle, and when the joint of the cover was remade he never
tested the bolts.
Though not contributing to the explosion, we ought to call attention to the
lax way he performed his duties in other ways. It appeared that Galloway had
been tampering with the reducing valve (and Mr. Sutherland knew it), for
over 15 months, by weighting the arm of the lever so as to increase the pres-
sure of steam. During that period Mr. Sutherland never made any communi-
cation to Mr. Barnes, the manager, as was his duty to do, and it was only on
the last occasion, in June. 1910, that he made any report, and that, he told us,
he did in a mild sort of way so that Galloway might not lose his place. We
have some s>-mpathy with Mr. Sutherland in not wishing to see a workman
discharged. At the same time, in matters of this kind, lives must not be risked
for fear of causing a workman to lose his place.
The chief failure in duty, which it is impossible for us to overlook, was the
removal of the pressure gage. Mr. Sutherland said that he would not be
satisfied to .work in front of a boiler in which there was a pressure of steam,
without a pressure gage. In this case, by removing the pressure gage, he was
not risking his own life, but the life of the man who had to attend to the
kettles. There is this to be said, however, that Galloway was equally reckless,
for while the pressure gage was there, and while he might have known what
the pressure was, he weighted the valve so as to get more steam, entirely re-
gardless of what the consequences might have been.
We have had an opportunity of inspecting the works, and we are pleased
to find that abundant precautions have been taken by the owners for the safe
working of these kettles in the future. Safety valves have been fitted on the
kettles, and also on the pipe on which the reducing valve is fixed. Further, we
desire to say we have every reason to believe that had the firm at any time
prior to this accident been advised that any additional precautions were neces-
sary, they would not have failed to take them, Mr. Sutherland, we were told,
always had a perfectly free hand to get whatever repairs he thought necessary
done, and he was in entire charge of the steanr plant. The manager, Mr. Barnes,
had no knowledge — no particular knowledge — of stean^ plant, and therefore
he depended, naturally, upon ^Ir. Sutherland, who is the person to blame.
We have now to answer certain questions which have been put to us
by Mr. Vaux, and we will do so in order. The first is : " When did the log-
wood kettle which exploded become the property of the Winterbottom Book
Cloth Company. Limited ? " The answer is : In 1891, but it was not new
when they acquired it. "Was it provided with proper fittings?" The answer
to that is : It was provided with the usual fittings, but these were insufficient
for safe working.
The second question is : " When and by whose orders was the pressure
gage on the reducing valve fitted on the pipe which conveyed steam to the
kettle removed?" The answer is: By Mr. Sutherland, in July. 1910 "Was
the reducing valve at that time in proper working order ? " We cannot say.
There was no evidence before us.
Question 3 : " Did Mr. William Sutherland, foreman mechanic, take proper
measures after the pressure gage had been removed to insure that the reducing
valve was working properly? The answer is "No."
Question 4: "What was the cause of the joint of the cover of the kettle
leaking in July and September, 1910?" The probable cause was either that the
rust joint had perished; or that the bolts were giving way owing to corrosion.
254 THE LOCOMOTIVE. [October,
or both causes may have contributed to the leak. " Were proper measures
taken by Mr. William Sutherland on those occasions to ascertain the cause
of the leak, and to insure that the kettle was not again worked before proper
repairs had been effected?" The cause of the leak was assumed by Mr. Suth-
erland to be due to the perishing of the rust joint. He took no steps to ascer-
tain whether the bolts were corroded or not, or whether the leaks were due
to excessive pressure of steam in the kettle.
Question s : "By whose orders or sanction was the kettle worked on the
19th October, 1910?" With regard to that questirn we find it was with the
sanction of Mr. Sutherland, for he knew on that date that it was being worked,
and made no protest, and gave no orders for it not to be worked when he was
told it was blowing.
In answer to question 6 : " What was the cause of the explosion ? " Tlie
cause of the explosion was that the pressure of steam in the kettle was beyond
that which the kettle could stand.
Question 7 : " Was the supervision and management of the kettle intrusted
by the Winterbottom Book Cloth Company, Limited, to competent persons ? "
Our answer to that is " Yes."
Question 8 : " Were the kettle and fittings periodically inspected by a com-
petent person ? " They were in,spected by a competent person, but the inspec-
tion was insufficient for the purpose of ascertaining whether the kettle could
be worked under safe conditions or not, and as we have already pointed out,
the reducing valve at the date of the explosion was not in working order, while
the pressure gage which would have denoted this had been removed 10 weeks
before the explosion, and had not been replaced.
Question 9: "Did the Winterbottom Book Cloth Company, Limited, take
proper measures to insure that the kettle was being worked under safe con-
ditions?" Yes, by employing a competent foreman mechanic.
Question 10: "Are the Winterbottom Book Cloth Company, Limited, Mr.
Jonathan Barnes, their manager, and Mr. Sutherland, their foreman mechanic,
or is any, and which of them, to blame for the explosion? Should any, and
which of them, pay any and what part of the cost of this formal investigation ? "
The only person we find to blame for the explosion is Mr. Sutherland, for the
reasons we have already given, and we order him to pay £?o towards the cost
of this inquiry.
Talking about old boilers reminds us. We were recently called on to in-
spect a boiler that was not under insurance. We do not do this ordinarily,
but we yielded in the present case, because of the unusual circumstances. " The
boiler has quite an interesting history," says the inspector. " During the Civil
War there was a battle just above this place, and several gunboats were sunk
in the river. This was one of a pair of boilers on one of the gunboats. After
the war it was fished out of the water and set up on the bank, by a man who
had a contract to make coffins for the government, to bury the soldiers in.
It has been in that same setting ever since, and has been run practically
steadily, up to about three years ago. A colored man who said he fired it, told me
that a pressure of 125 lbs. per square inch was often carried upon it." It is
a wonder that the operators of this plant didn't have to use one of their coffins
for their own engineer.
Tlic parifom Sieaiq Boiler iDspeciloq aqd ipiaqce Gonpaiig.
ABSTRACT OF STATEMENT, JANUARY 1, 1911.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission $174,137.52
Premiums in course of collection 209,440.08
Real estate 91,400.00
Loaned on bond and mortgage 1,140,810.00
Stocks and bonds, market value, 3,180,527.72
Interest accrued, 71,231.96
Total Assets, . $4,867,547.28
LIABILITIES.
Premium Reserve, $2,010,733.76
Losses unadjusted, 130,809.04
Commissions and brokerage, 41,888.01
Other liabilities (taxes accrued, etc.), 45,149.16
Capital Stock, $1,000,000.00
Surplus over all liabilities, 1.638,967.31
Surplus as regards Policy-holders, . . $2,638,967.31 2,638,967.31
Total Liabilities $4,867,547.28
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
.\TWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BR.^INERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The .^tna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY. Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
&• General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
CinMgift ILI
of Pittsburgli
Charter Perpetual.
me iiartforil Steani Boiler liispectloii aqd iQSiiraiiGe Gonipaiig
IS3UES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Company's Operations can be obtained at
any of its Agencies.
Representatives.
W. jM. Francis,
^Manager & Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg.
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass.,
loi Milk St.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS. La., .
833-835 Gravier St.
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA, Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
Failing Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS, Mo..
319 North Fourth St.
C. E. Roberts, Manager.
F. S. Ai^fcEN, Chief Inspector.
H. M. LpMON, Manager.
J.A.MES L. Foord, Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
B. F. Cooper, Chief Inspector.
H. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. AlLen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. Burwell, Chief Inspector.
C. C. Gardiner, IManager.
W. W. Manning, Chief Inspector.
Corbin, Goodrich & Wickham, General A{]^ents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. Ashcroft, Manager.
Benj.^min Ford, Giief Inspector.
jNIcCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
muM
<
Vol. XXIX. HARTFORD, CONN., JANUARY, 1912.
No. I.
COPYRIGHT, 1912, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
HOME OFFICE BUILDING
Pkosi'kct and Grove Streets, Hartford, Conn.
THE LOCOMOTIVE. [January,
Water Gag-e Glasses.
Charles S. Blake.
The breaking of water gage glasses is of such frequent occurrence^ that
a few words concerning their attachment and use may, if heeded, prevent some
accident and possibly personal injuries, besides the annoyance of frequent re-
placements.
The use of a visible gage as an auxiliary to indicate height of water in a
steam generator has become a recognized necessity, and is required by author-
ities exercising jurisdiction over boilers. One municipality at least places such
value on their use as to recognize a second gage glass as a substitute for the
gage cocks and does not require the latter when two gage glasses are properly
affixed.
The ordinary or customary gage glass is a plain cylindrical tube, ranging
for ordinary use from ^ inches to 74 inches in diameter and of a length to
suit the varying conditions and types of boilers. These diameters are outside
dimensions. They vary slightly, but as the glasses are set in compressible
washers such variation is not detrimental. They are made in this country
and abroad, but those of Scotch glass are considered the best. The very nature
of the material makes it brittle, and aside from its brittleness it possesses other
peculiar qualities that when known should cause engineers and firemen to
handle these glasses with more than ordinary care. A novice in examining a
gage glass will almost immediately pronounce it defective, because of the fine
lines running lengthwise in it: but such lines are usually indicative of good
quality and are more pronounced in the Scotch glass than in the American.
All glasses are keenly susceptible to surface abrasions, even so minute as
to be unobservable. If one receives the slightest scratch inside or out, it should
not be used, and in handling or keeping them in stock, no metal of any nature
should be allowed to come in contact with them. They are particularly liable
to break if iron or steel touches them, and so should never be laid down even
temporarily with tools, as is frequently done in preparation for a renewal.
It may sometimes be thought desirable to clean an old glass when it has
every appearance of being whole and sound. In such an event waste or a
cleaning cloth should be used and should be pushed through the bore by means
of a wooden stick small enough to pass without force. As a rule, however, the
price of gage glasses is too low to bother with the cleaning of old ones, and
if one shows any deterioration at its ends, it should be discarded in any case.
In the prevention of accidents, not the least measure of importance is to
have the receptacles for the glass properly attached before trying to insert it.
Every one who has had occasion to put in gage glasses is familiar with the
so-called gage glass " cocks," which form its support. They are not cocks,
however, but valves. In some of the special types of water glass connections,
cocks are used as a means of closing, but the percentage in use is very small.
The valves are fitted in various ways, — sometimes directly into the boiler
plate, more commonly into water columns of cast iron or those improvised
from ordinary pipe and fittings. The openings to receive the valves should be
parallel and threaded an equal depth, so that when the valves themselves are
screwed iri position the sockets in them for the reception of the glass will be
in a direct line. Both top and bottom valves have these sockets bored out to a
considerable depth. If the eye cannot detect the valves out of line, the glass
im2.| T H I-: I. () C () M O T I V E . 3
should be inserted in tliem, to more clearly determine whether the valves are in
true alignment or not. The glass should be cut to the greatest length that will
permit its insertion, one cock or valve usually admitting it to a greater depth
than the other.
In the selection of a glass, one should be used that will freely enter the
valve receptacle and leave a little space around it when in position, and the
nuts or glands for compressing the gaskets should be large enough not to touch
the glass when screwed up. Only fresh, pure rubber gaskets or washers cut
by machine, uniform in size, and prepared for such purpose should be used.
After inserting the glass in the valves, it should be shifted so the washers will
be at an equal distance from its ends. This is very important, for the writer
in his investigations of boiler explosions has found two instances where a
washer softened by the heat, under pressure of the gland, has squeezed out
under the glass and closed the opening, thus permitting a false indication of the
water level. The glands should first be screwed by hand, each a little in turn
until they can no longer be moved by the fingers. Then a small wrench may be
used on them alternately, until the glas.s is firm in the packing. Care should
be taken that the glass does not shift in its vertical position, during this
operation.
It may be needless to say that in renewing a glass with pressure on the
boiler, the valves should be closed tight and the drip opened to release the
pressure before attempting the removal. When a new glass has been put in,
if the valves are not provided with means for opening at a distance, a board
or sheet-iron shield large enough to protect one's head should be held between
the face and the glass, and the valves then opened very easily and slowly to
their full extent. When they are open, it is advisable to retire with the shield
in front of the face to observe at a distance whether there are any leaks, and
if any appear, to return to the glass with the face still protected, shut ofif the
valves, release the pressure through the drip, and then tighten the nuts. Never
under any circumstances attempt to tighten them with pressure on the glass.
In the writer's experience, he has found it possible to make the joints tight
by only a slight pressure of the wrench and whenever he has found gage valves
out of alignment he has trued them up. As a result of this practice during
considerable experience with marine and stationary boilers never has he had
a glass break under pressure.
If gage glasses are properly handled and used they will withstand great
extremes of temperature, although it is well t® guard against drafts from out-
side in cold weather. In the selection of glasses it is not necessary to pick out
the ones with the heaviest walls, for those with slightly lighter walls are as
strong and will last as long as the thicker ones.
The great precaution is to keep the surface from being scratched, for, as
every engineer knows it requires but the slightest breaking of the skin
of the glass in a circumferential way to cause it to almost fall apart. The
peculiar phenomenon of the glass breaking which has lain next to iron or steel
has never been explained to me, but I have a number of times as an experiment,
taken a glass, run a smooth rod of iron through it and put it away. Sooner or
later it has been found shattered in many pieces. My first observation of this
phenomenon was when I placed a glass on a shelf in an engine room with a
large pocket knife against it to keep it from rolling off. The next day I found
the glass all in pieces but the pieces in their respective positions, showing that
the breakage was not from violence else the pieces would have been scattered.
THE LOCOMOTIVE
[January,
A Scotch Marine Boiler Explosion.
BecMusf ut the small number of Scotch marine boilers in the United States,
it is comparatively rare that an explosion of one is recorded, and owing to this
fact a layman often has the impression that this type is proof against explosion.
That this is not the case, however, is shown by the following account of an
accident to such a boiler which occurred at the plant of The Mt. Clemens Sugar
Company, Mt. Clemens, Mich., on October 30. 191 1. The photograph, Figure r,
gives some idea of the condition of the front of the boiler after the explosion,
but the main damage was at its rear, where it was difficult to obtain a picture
suitable for reproduction.
The vessel was what is known as a "wet back boiler." The general con-
struction of such a vessel is shown by the line cut. Figure 2. The tubes and
flues terminate in an internal tube sheet, " D," and communicate with a com-
bustion chamber, " A," within the shell. The back of this chamber is formed
by a sheet, " B," stayed to the rear head, " C." The space between sheet " B '"
and head "C" is filled with boiler water under pressure and gives the name
" wet back " to the type. It was the bursting of this " wet back " and the conse-
quent collapse of the combustion chamber that occasioned the disaster. Its initial
cause was the pulling off of sheet " R " from the 172 staybolts which held it.
Fig. I. Damaged Fkont ok Boiler.
igi
T H !•: LOCOMOTIVE.
An investigation disclosed the fact that the holding ix:>\vcr oi many of these'
staybolts had been greatly diminislicd by the buckling of sheet " B " between-
them, this buckling causing the staylH)lt holes to take a conical shape with the
larger diameter of the cone on the water side of the sheet. This deformation
of the holes disengaged the thread> to such an extent that tiioso remaining were
unable to support the load imposed on them by the boiler pres^re.
The boiler at the time of the accident was connected in line with seven
others, on which all pop valves were set to 105 lbs. per square inch, so there is
a reasonable certainty that the pressure did not exceed this amount. The stay-
bolts on sheet "B" were 1% inches in diameter and spaced 7J4 inches
apart each way, and the sheet was 15 32 of an incli in thickness. The only
Fi(7. 2. Section of Boiler.
plausible explanation as to how a pressure which did not exceed 105 lbs. could
seriously buckle a sheet of this thickness held by stays in the manner described,
is that the sheet was weakened by overheating.
From the data at hand the cause of this overheating cannot be definitely
determined, but the boilers were reported clean, and if such was the case, forced
driving or low water was probably responsible. Sheet " B " was thrown forward
against the rear tube sheet " D " with such force that it drove a number of tubes
through the front head, some of them extending as much as six inches from
its face. This is shown on the accompanying view of the front of the boiler.
Three men were seriously scalded by this accident, one being so severely
injured that he died shortly afterward. The property damage was chiefly con-
fined to the boiler, with the exception of a brick wall located some distance in
front, which was throwm down by the force of the explosion. The doors and
hoppers of the boiler front were blown through a window twentv feet awav.
Q THELOCOMOTIVE. fjANUAKY,
An Investig-ation of Electrolysis in Boilers.
W. R. C. Corson.
About a year and a half ago a case of abnormal tube pitting was brought to
the attention of The Haktford Steam Boiler Inspectiox and Insurance Com-
pany and its assistance asked in seeking the cause and a relief for the trouble.
The investigation which followed resulted in the discovery of so unexpected an
electrical condition of the affected boilers that it is believed a description of it
and of the apparently successful remedy which was applied will be of general
interest and suj^gcstion to those who may have steam vessels similarly circum-
stanced.
At first sight, the trouble appeared but the commonplace pitting which
frequenth' occurs where a " pure water " is used for the feed, and an analysis
of it promptly pronounced the water in that categorj'. The action of such waters
has been discussed at length in The Locomotive for June, 1896. It is here but
necessary to say that it is attributed to the acids or oxidizing gases generated
in a boiler from a water which does not carry alkaline salts to neutralize them.
In the case in hand, tube pitting was to be expected from the " pure water,"
but the rapidity of the corrosion aroused the suspicion that some other influence
existed to exaggerate that action and as the boilers were in the power house of
an electric railway, electrolysis immediately suggested itself among the possi-
bilities.
Now it should not be understood that those who were assigned to this
investigation jumped at any conclusion thus suggested. One, at least, of these
investigators (the writer admits identity) very much doubted the possibility of
any such explanation. The general theory of the action of a current straying
from the rails of an electric road was understood, but that it could wander into
a boiler and cause any action there was not comprehensible. As The Locomo-
tive once put it in doubting the responsibility of a stray current for the cor-
rosion of an internal feed pipe, " It is hard to understand how an electric action
from such a cause could take place within the closed conductor formed by a
boiler shell." It was accordingly with a skeptical mind but in a spirit of
thoroughness that preparation was made to investigate the electrical situation.
The boilers — three Manning vertical tubulars — were found in a power
house typical of street railways of the smaller class. It was located in the
rear of a car barn and repair shop which in turn fronted on the highway and
main track of the railroad. In the power house a room containing the engines
and dynamos was nearest the car barn, and immediately behind it the boiler
room. In a rear addition a storage battery was installed for equalizing the load
on the station.
Hydrants on the highway at either side of the car barn corroborated the
statement of the superintendent that a water main was buried in the street
and paralleled his rails for a considerable distance. These hydrants were the
points selected for the first of the electrical tests. A low reading voltmeter was
used and connected with one terminal in contact with the hydrant and the
other with a rail. The object, of course, was to determine whether a difference
of electric potential existed between these structures, and if it did, what its value
was and which structure was of higher potential. The reading of the instrument
fluctuated to some extent but was a maximum at about two volts, with the
hydrant at the higher or positive potential. The condition thus indicated was
I9I2.J T li K 1. I) L (> M () i I \' E . /
expected, as it is characteristic of underground piping near a railway power
house. The readings if anything were lower than usual, but served to show
that the pipe and rail were not metallically connected in that vicinity, and that
there was the tendency for a flow of electricity from pipe to rail through the
earth.
In a pit near the front of the car bam access was possible to the pipe whick
supplied the plant with water and which appeared to brancn from the main
directly in front of the building. Similar tests with similar results were made
between this pipe and the rails in the barn, but no sufficient length of this branch
pipe was exposed to give opportunity for determining by test whether current
was flowing on it or not.
Perhaps it is well here to say for the benefit of the non-technical reader
that by potential is meant a sort of electrical pressure, and that where two poten-
tials differ in value there will be — as there would be with two differing pres-
sures of steam or air, for instance — a tendency of flow from the higher to the
lower. If there is a path suitable for its conduction between such points, there
will be an actual flow of current. Now a pipe, being of metal, is a suitable path
for conducting electricity. If, therefore, two points on it are found at diff'ering
potentials there is clear evidence of the existence of a current in it. The tests
thus far made had disclosed a diff'erence in potential between pipe and rail, and
had indicated the probability of a flow of current from the former to the latter,
conceiving the ground as a suitable conducting path. It was probable that much
of this current came from a distance along the structure of the water main itself,
but it was essential to determine whether any flow actually existed on the branch
pipe supplying the power house.
Opportunity was given by an exposed feed pipe in the engine room to make
such a test and by using an instrument capable of measuring a milivolt (one one-
thousandth of a volt), an indication over a short length was had that current
was flowing and that it was in the direction of the street.
This was the first surprise for the investigator, for a flow in that direction
meant from the boiler room, and his doubt of electrolytic action began to
weaken. Further tests along the feed pipe followed — past the pumps and heater
and up to the boilers. At the first of these — that in which the pitting was most
aggravated — a distinct reading of nearly one milivolt was indicated between a
point on its shell and the brass feed pipe near its entrance to the vessel. The
instrument needle at this connection, however, was subject to frequent reversals;
sometimes the shell was at higher potential, sometimes the pipe. The prevailing
indication seemed to show the current flow from boiler to pipe, and the potential
difference a maximum in this direction.
Then the instrument was connected between the entering feed pipe at the
top of No. I boiler and the blowoff pipe at its bottom. The needle of the
instrument swung promptly to a maximum of six milivolts and in a direction
indicating that the blowofif was at higher potential. Here was certain evidence of
a flow of electricity at least through the metallic structure of the boiler from
its bottom to its top.
The blowoff pipes on the three boilers ran separately to a brick-lined well
on the outside of the building, entering it horizontally about two feet below
the surface of the ground. The ends of the pipes were well above the water in
it, but from the boiler house they passed through earth which was maintained
in a generally wet and conductive condition by the hot vapor with which the
8 THELOCO MOTIVE. [January,
well was filled. Tests made by the milivolt meter between different points on
the same blowoff pipe showed current flow from the well, and, while the theor>-
was not proved, it was believed that the electricity was drawn from the earth
through its wet contact with that pipe.
Here, then, existed one element of the situation whicli the writer had doubted.
Current was wandering into and through a boiler, and that it was caused by
the operation of the railway was evident from the behavior of the instrument
used. Its needle, instead of remaining in any fixed and constant position, swung
from one point to another as rapidly as that of the switchboard instrument which
measured the current supplied to the trolley. The operation of the cars on the
road accounted, of course, for the swing of the latter instrument, and it was a
fair conclusion that the motion of the milivolt meter was due to the same cause.
Had it been perfectly steady, a leak from the lighting wires or from the storage
battery cables might have been suspected, but as it was the movement of the
needle at times so exactly corresponded to the increments of current occurring
when an electric car is started that one could note the steps of the operation as
the motorman moved the handle over the controller. However, to be on the safe
side, the run of all wires and of the cables from the battery were carefully
looked over in an effort to' locate any leaks which might reach the boilers and
none was found.
It was clear from these tests, then, that an unexpected and unusual electrical
condition existed in the boilers. But something unusual was necessary to
explain the rapidity of the tube pitting, and so in spite of previous skepticism
and present perplexity, the probability of a connection between the one situation
and the other had to be admitted. It was still difficult to see how electrolysis
" could take place within the closed conductor formed by a boiler shell," but it
had been equally difficult to understand how a stray current from the rail could
reach the boiler and that seemed to be a proven fact.
It had been shown by the tests that a difference in potential existed between
not only the extreme pipe connections, but also between one of them and the
boiler shell. Other tests showed similar differences of greater or less value
between the other pipe and the shell and even between the pipe and its blowoff
cock. The instrument readings were much higher in every case for the No. i
boiler, but the same general situation was indicated on all three. Of course, these
differences were most minute, but it began to be clear that if similar conditions
existed in the internal structure of the boiler, the current which produced them
might be an influence in the corrosion.
It has been stated that a difference in potential on a conductor is evidence
of a flow in it. It is now best to further explain that the magnitude of this
difference will depend on two conditions, viz., the amount of current flowing
and the resistance offered to its flow b}^ the conductor on which the difference
is measured. A small current on a conductor of high resistance may produce a
potential difference as great as that of a large current on a conductor of low
resistance. This broad statement of these relations seems necessary to explain
the reason for an experiment which the situation next suggested.
A piece of trolley wire of No. oooo gage was bound and soldered at its one
end to the feed pipe and at the other to the blowoff pipe of No. i boiler. If the
difference of potential previously existing between these two pipes was due to a
large current flowing over a comparatively low resistance in the boiler structure,
the connection of this wire would have little or no effect, for it would not have
1912. 1 T H E L O C O M O T I V E . L)
influenced tlic ainoniit of current, .nid its cross section was so small compared
with that of the metal in the hoili-r that even though of superior conducting
material it would but to a small degree reduce the total resistance. On the other
hand, if the original potential dilTeniice was due to a small current! traversing
a comparatively high resistance, perliaps due to the various joints and seams
of the vessel or the water in it, then the relative improvement of the path by
the addition of the wire might be marked. 'Hie result prof^d that the latter
situation was the case, for the bond formed by the trolley wire reduced the
potential difference between the pipes to practically zero, the instrument needle
moving perceptibly, but not enough to determine a value.
Strangely enough, however, the small reversing potential difTercnce which
was noted as existing between the boiler shell and the feed pipe did not seem
to be affected by the connection. It remained in fact and was clearly indicated
by the instruinent after the power house had ceased operation for the night,
and when all lights were turned off and the storage battery disconnected from
its circuit. The only explanation offering was that it was due to galvanic action
between the feed pipe, which was of brass, and the steel of the boiler.
Now this paper is more in the nature of a narrative of an investigation than
an explanation of the phenomena discovered. It is not difficult to form a prob-
able theory to account for current through the boiler, but to demonstrate it would
require more space than is here av^iilable. There was such a current undoubt-
edly, but it may not be so assuredly stated that it by electrolysis produced corro-
sion. The further investigation showed that the boilers had accumulated a mass
of magnetic oxide scale, and that oxide was in evidence at every hot water drip
and leak. This substance was not only indicative of the action of acids in the
boiler, but by its accumulation there, under the action of the heat, produced
further oxidization of the rnetal parts. It did — and does now^ — seem probable,
however, that there existed the elements essential to electrolytic action — water
more or less acid for an electrolyte and metal parts of differing potentials for
the electrodes — and that, therefore, tlverc was cause for suspecting such action
as an influence in this trouble.
Accordingly, it was recommended that for a time, at least, the wire bond
which had been connected as an experiment be allowed to remain. Other reme-
dial measures were also suggested, such as the thorough cleaning of the boilers
rmd the neutralizing of the water in them by the use of soda ash. For while it
was appreciated that if all were applied it would be impossible to determine
from a resulting improvement which of the remedies had been most effective.
it was thought more important to take every measure of protection at once.
Those in charge of the boilers, however, apvparently had a greater confidence in
the wire bond, and took the responsibility of ignoring the other suggestions. That
this confidence seems to have been justified by the result is indicated by the
following quotation from a letter recently received from the superintendent of
the railroad : " The bond which you put in between the blowoff and feed pipe
still remains, and as we have had no more trouble from pitting v.ould say the
trouble was due to electrolysis. We ran the boiler from August. 1910. [the time
of the investigation] until September. iQii, without repairs. Since that time
the boiler has been shut down."
Now the facts stated in this quotation may not, perhaps, seem sufficient
evidence to justify the superintendent's conclusion as to the responsibility of
electrolysis. Taken with the other circumstances thev would seem, however.
10 THE LOCOMOTIVE. [January,
to indicate a strong probability that such action occasioned the trouble. It is
because of this probability, rather than of any positive conclusion, that it is
hoped that this description may be suggestive to those who operate steam vessels
under similar circumstances.
What's in a Name?
In our long service to the public as specialists in boiler inspection, we
have become so familiar with a common form of repair used on return tubular
boiler shells, and known as a " Horseshoe Patch," that we have felt we knew
all about the matter. Probably many of our inspectors have assumed on account
of their experience, that they know perfectly well how the name of such patches
was derived, and have considered that the usual shape was the connection that
linked the name with that of the metal protection usually attached to the hoof
of the noble steed which has served mankind for generations past. It will
doubtless be a great surprise to our other friends, as well as to our inspection
force, to learn that the relation between the two is much closer than would be
indicated by this reasoning. The discovery of the remarkably intimate con-
nection between the name of the patch and the horseshoe was recently made
by one of our representatives who was traveling in the south. He was riding
on a train in Alabama, and with his head on the back of the car seat, was doz-
ing and dreaming that he had discovered a new material for boiler shells of
100,000 lbs. tensile strength, and as ductile as gold, which would resist corro-
sion and all other ills to v/hich boiler material is subjected, and that would also
pass all state boiler laws, when he was rudely awakened by the sudden stopping
of the train. He rubbed his eyes, and looking out of the car window discovered
that he was at York ; but there were many things missing beside the " New "
that indicated he was not near Broadway. However, his eyes finally rested on
a sign painted in large letters over the entrance of a brand new one story shop
which interested him at once. This sign clearly illustrates how really intimate
is the connection between the horseshoe and the boiler patch. The sign was as
follows :
YORK BLACK'SMITHING CO.
REPAIRS
WAGONS, BUGGIES, BOILERS, ENGINES.
HORSEHOEING A SPECIALTY.
It is evident that the department store idea has penetrated every section of
the country and man}' lines of business. For years past we have been thoroughly
familiar with the department store methods used in the insurance field, and
aside from the fact that we are not so accustomed to seeing it, the sign given
above is not more incongruous than those of our competitors who advertise
boiler and flywheel insurance along with an assortment of bonding, liability,
accident, plate glass and burglary insurance. Reads like the description of a
soup bunch purchased by the frugal housewife, doesn't it?
1912
T II E L O C O M 0 T I V K .
11
TOOLS FOR CLEANING BOILERS,
J. W. Hubbard, Inspector.
Much has been published in the mechanical press regarding the need of
keeping boilers clean. Init aside frorrv descriptions of patented devices,
little has been told of the forms of implements suitable for the purpose of
cleaning. On account of tlic lack of information on this subject, many boiler
operators are not familiar with the tools which experience has shown to be
well suited to the purpose and they are so easily fashioned by a blacksmith
that they should be readily procured anywhere.
^
4 5
B
7
8
Cleaning Tools.
The tools described here are not new and doubtless many engineers are
thoroughly familiar with them, but they are described with the hope that more
engineers may become acquainted with them and learn of their usefulness in
keeping their boilers clean and free from scale.
12 T H E L O C O M O T I V E . [January,
Tool No. I is of general utilitj'. The amount of angle near the point and
the length of the handle can he varied to meet the requirements of each par-
ticular case. The chisel point should he ground sharp and tempered hard. The
knob on the end forms a convenient handle, and adds weight to the tool at
a point that makes its use effective. The knob should be left soft so that if
there is occasion to use a hammer on it, the eyes of the operator will not be
endangered by flying particles. All portions of the tube sheet, with the ex-
ception of the small surfaces on it between vertically adjacent tubes, can
usually be reached for cleaning with this tool. One-half inch hexagonal steel
is the proper size stock of which to form this implement.
Tools represented by Nos. 2, 3, and 4 are scrapers for removing the scale
from the tubes and should be made of one -half inch hexagonal stock. Nos. 2
and 3 should be sharpened on the concave edges and No. 4 on both edges. By
leaving off the loop handle on No. 4 and forming it of five-eighths inch steel,
the cutting edge can be driven along the tops of the different rows of tubes
against the head, breaking down a part of the scale which cannot be reached
by No. I. With one edge formed, as illustrated in No. 5, it is especially effective
for this use.
Tool No. 6 may be used for breaking away heavy scale that may bridge
the horizontal space between the tubes away from the heads. This is
inserted in the vertical space between the tubes and is turned by the handle
"A," which carries the projecting end "B" arovmd in a horizontal plane and
forces out the scale between the tubes. The leg " B " should of course be made
of such size that it will pass easily between the tubes at points where no scale
is adhering.
No. 7 is a convenient form of hoe, for removing loose scale or deposit from
the bottom of the shell of horizontal tubular boilers. This tool is particularly
convenient for this purpose where the boiler is only provided with a hand-hole
communicating with the portion of the shell below the tubes. The points of
the blade are cut away so that they may pass under the lower tubes at the side
of the boiler and the edge of the blade is made to conform to the curvature of
the boiler shell. This latter requirement is important, in order to make the use
of this tool effective. The handle should be made of three-quarters inch pipe
and the blade of one-quarter inch plate steel. The hole in the blade for the
attachment of the handle should be tapped and the pipe screwed into it and
held fast with a jam nut. If the space in front of the boiler is sufficient, it
is preferable to have the handle of this hoe made of one piece of pipe, but if
this is not practicable, it may be made of two or more pieces as required. When
working with this hoe, it is often convenient to tie on the handle near the blade
a small piece of waste saturated with oil, setting this on fire to light up the
interior of the boiler in order to see where to reach for loose material.
A hammer of the type illustrated in No. 8 is very useful for cleaning plates,
but for jarring the scale loose from the tubes a flat-faced hammer should be
used.
There are, of course, cases where the thorough cleaning of a boiler is im-
possible owing to either the hardness of the scale or inaccessibility due to
design. Boilers in which the tubes are staggered or having poorly designed
through bracing above the tubes or in which the tubes have been carried too
far down, making the space below them cramped, are inaccessible for cleaning.
In boilers of such design where the scale produced is hard, as is the case where
IQI2.
T II E L () C O M () T I V E
13
the feed water contains sulphate df lime, it is practically impossible to prop-
erly clean them and as a conseqnence hoth safety and economy are affected.
The nse of such boilers where the feed water supplied is necessarily bad.
can only be attributed to lack of care or judgment on the i)art of those respon-
sible for their installation.
In using the tools here illustrated or an\ otlurs for a similar purpose, tlu-
greatest care .should be exerci.sed that the tubes or other jxirlions of the boiler
are not injured in the i)roress of clcnuing.
A Boiler Disaster From Hig-h Water.
The accompanyinj4 illustration sIiown the condition in which the boiler plant
of the Marathon Paper Company was left by a Hood of the Wisconsin River,
on which at Wausau, Wisconsin, that company's mill is located. Unusually
heavy rains in the early part of last October had caused high watai- in all the
streams of that neighborhood, and on the sixth of the month the Wisconsin
had burst its banks and overflowed tlie Marathon Company's property, cutting
new channels between its buildings. :i\m\ as it developed, undermining the boiler
foundations. Late in the afternoon of that day, before the water had reached
the boiler room floor and while steam was still maintained, an initial settlement
occurred in the end one of a battery of six boilers. This caused a break in a
feed pipe by which three of the attendants were seriously scalded. Soon after.
the water invaded the room and opcr;itions had to be <uspi.-n(k(I. At 8:30 in
the evening the foundation completely collajised at tlie rear, wrecking the
Wrecked i;v a Fi.oop.
14 THELOCOMOTIVE. [January
settings and steam piping and tipping the boilers on end as shown in the pho-
tograph.
These pages have frequently described the circumstances of a wrecked steam
plant, the cause of which was attributed to low water, but it is quite a novelty
to record in them a case such as this, where the opposite condition must be
held responsible for the misfortune.
Another "Maine " Explosion.
It seems incredible that a foreign government should acquire its munitions
of war from among the revered relics of a friendly nation, but tliat such has
been the case at least in one instance, would appear probable from an account
of a serious ^ccident published by our English contemporary Vulcan. According
to that paper, a working party at the Portsmouth (England) Dockyard was
engaged in testing " a compressed air cylinder used for propelling torpedoes "
when it burst "with a terrific report." killing or injuring eight men. The article
continues : " At the inquest the evidence showed that the cylinder was not of
the pattern generally used, but was of American make, and evidently came from
the hospital ship Maine, which formerly belonged to the American Navy." No
comment is made on this extraordinary circumstance, but perhaps as a warning
to other pilferers of our national souvenirs it is added that the verdict of the
jury recommended "the disuse of American cylinders." Hospital ship, indeed!
Boiler Room Card.
The Hartford Steam Boiler Inspection and Insurance Company has
recently published in condensed form a set of suggestions for the care and
management of steam boilers under the title, " Boiler Room Card." As its name
implies, this sheet is intended for framing or other mounting, so that it may be
hung in the boiler room for the ready reference of the attendants. The " sugges-
tions " cover broadly conditions of maintenance and preservation as well as of
safe operation of steam vessels used f©r power, and embody methods which an
extended experience has approved as best practice. They are legibly printed in
short paragraphs with prominent captions, so that reference to any particular
condition may be easily made.
The Boiler Room Card is, of course, published primarily for the benefit of
its policy-holders to whom it is being distributed, but in the belief that it will
prove of great value in every plant where boilers are used for power, the
Hartford company is glad to furnish copies free to any bona fide boiler owners
who will apply for them. If you have not already received one, address the
Company at Hartford, Conn., and ask for the "Boiler Room Card," stating in
your communication the number and pressure of the boilers you own and where
they are located.
1912] THE LOCOMOTIVE. ^5
Boiler Explosions.
October, 191 (.
^37^) — A hot-water boiler burst, October i, in a "Cafeteria" at Los
Angeles, Calif. Two persons were injured and property damaged to tlie ex-
tent of about $500.
(377-) — On or about October i, a boiler exploded at Mercer's mill, on
the Suwance river, near Branford, Fla. No one was injured.
(378.) — On October 2, a tube ruptured in a water-tube boiler at the Pas-
saic River & Coal street plant of the Public Service Corporation of New Jersey.
One man was scalded and died the following day. The property damage was
small.
(379-) — A boiler exploded, October 2, in a confectionery store at Suther-
land, Iowa. Three persons were injured and machinery and buildings were
damaged.
(380.) — A number of cast-iron headers fractured, October 3, in a water-
tube boiler at the Louisville Gas Co.'s plant, Louisville, Ky. Considerable
damage was done to the boiler.
(381.) — A boiler in the butcher shop of J. A. Spaughy at Postville, Iowa,
exploded October 6. Three persons were injured.
(382.) — A boiler ruptured, October 6, at " Waverly Hall," an apartment
house at 115 Mount Auburn street, Cambridge, ]\Iass. The damage, which
was small, was confined to the boiler.
(383.) — On October 6, a boiler exploded in a school-house at Clark's
SuiTimit, Pa.
(384.) — A boiler exploded, October 6, in the Astoria apartment house,
Brooklyn, N. Y.
(385-) — A sawmill boiler exploded, October 7, near Waynesburg, Ky.
The engineer was instantly killed and several other persons injured.
(386.)— A blow-off pipe failed, October 7, at the Cisco Oil Mill, Carbon,
Texas. One man was injured.
(387.) — A small water heater exploded, October 7, in the basement of the
residence of M. C. Phillips, Oshkosh, Wis. The heater was practically de-
molished and considerable damage was done in the basement. No one was
injured.
(388.) — A boiler exploded, October 8, in the Thirteenth avenue fire engine
house, Oakland, Calif. No person was injured but the fire engine horses were
thrown to the ground and the building was damaged.
(389.) — The boiler of a threshing engine exploded, October 8, on William
Allen's farm, near Franklinville, N. Y. Mr. Allen was struck by a part of the
boiler plate and was thrown about thirty feet. He was seriously but probably
not fatally scalded. One other man was slightly injured.
(390.) — On October 9 an accident occurred to a boiler at the Citizens'
Ice Co., Oswego, Kansas. The damage was small.
(391-) — The boiler of a locomotive engine exploded. October 10. in the
roundhouse of the Los Vegas & Tonopah railroad, at Goldfield, Nev. One
man was seriously injured and the roundhouse was wrecked.
(392.) — On October 11 a hot-water heater exploded in the basement of
a two-flat building at 5042 Fulton street, Chicago, 111. Three persons were
injured.
16 THELOCOMOTIVE. [January,
(393-) — A valve on a blow-off pipe ruptured, October 12, at the plant of
the Michigan Bolt & Nut Co., Detroit, Mich. One man wras killed.
(394.) — The boiler of a locomotive on the Louisville & Nashville rail-
road exploded, October 12, near Knoxville, Tenn. Train Master H. M.
Brownlee, who was riding in the engine cab, received scalds which caused his
death the following day.
(395-) — A hot-water boiler exploded, October 13, in the residence of E.
Augustus Rine, Caldwell, N. J. No one was injured.
(396) — On October 13 a boiler exploded at the plant of the National
Refining Co., Marietta, Ohio, causing large damage to property.
(397-) — A tube ruptured, October 13, in a water-tube boiler at the plant
of the Consumers' Hygeia Ice Co., Union Hill, N. J. Three men were injured.
(398-) — A boiler exploded, October 13, in the Stack Block, Lestershire,
N. Y., causing a propert}' damage of $200.
(399-) — On October 14 a number of cast-iron headers fractured in a
water-tube boiler at the North Delaware avenue power station of the Philadel-
phia Rapid Transit Co., Philadelphia, Pa.
(400.) — A blow-off pipe failed, October 14, at the Day Chemical Co.'s
plant, Westline, Pa. One man was scalded.
(401.) — A cast-iron header ruptured, October 14, in a water-tube boiler
at the plant of the American Steel & Wire Co., Waukegan, 111.
(402.) — One man was severely scalded, October 15, by an accident to the
boiler of the tugboat John Mahar, at Fulton, N. Y.
(403.) — On October 16 a tube ruptured in a water-tube boiler at the
Joseph H. Bromley plant, Philadelphia, Pa.
(404.) — On October 19 one or more boiler Uilios blew out on the torpedo
boat Wilkes.
(405.) — A boiler ruptured, October 19. at the plant of Wm. Goodrich &
Co., linseed oil manufacturers, Milwaukee, Wis.
(406.) — On October 20 a boiler exploded in the cellar of the Greenwich
Cold Storage Co., Greenwich street. New York City. The boiler, which was
located beneath the sidewalk, was blown some distance from its original
position, breakmg ammonia pipes, a gas main and a high pressure water main,
and damaging the Ninth avenue elevated structure. Eight persons were more
or less severely injured and the property loss was estimated at $30,000.
(407.) — The boiler of a locomotive engine exploded, October 22, on the
Chicago, Milwaukee & St. Paul railroad, at North Homan and Grand avenues,
Chicago, 111. Four men were injured, one of them seriously.
(408.) — -On October 22 three tubes ruptured in a water-tube boiler at the
planing mill of the Cole Mfg. Co., Memphis. Tenn. The boiler was consid-
erably damaged.
(409.) — A boiler tube burst. October 22, on the torpedo boat Tingcy, whilc
the vessel was off Charleston. S. C, proceeding to Hampton Roads, Va. One
man was killed and another badly scalded.
(410.) — A boiler exploded, October 23, at the Sterling Sugar Refinery.
Franklin, La. One man w^as seriously burned.
(411.) — On October 23 a boiler tube burst on the ferryboat Peerless, at
Delta, La. One person was killed and seven others injured.
(412.) — A tube ruptured, October 26, in a water-tube boiler at the Guth-
man Laundry & Dry Cleaning Co.'s plant. Atlanta. Ga. Two men were in-
jured.
1912.] T H IC LOCOMOTIVE. -[J
(413.") — A cast-iron header rupiurcd in a water-tube boiler. October 27,
at tbo Utah-Idaho Sugar Co.'s plant. Salt Lake City, Utah.
(,414) — Ihc boiler of a traction cnf^ine. belonginp: to C. Anderson, ex-
ploded, October 27, near Waupun, Wis. Two men were severely injured.
(415.) — On October 28 a tube ruptured in a water-tube boiler al the
State Hospital for Insane, Athens, Ohio.
(416.) — A boiler exploded, October 28, at the llintze greenhouses, I-'ond
du Lac, Wis. Damage to property was estimated at $2,000.
(417.) — The boiler of a locomotive on the Trinity & Brazos Valley rail-
road exploded, October 28, near Karen, Texas. Three men were killed.
(418.) — On October 30 a boiler exploded on the Pure Oil Co.'s steamer
No. 5, at East Newark, N. J. One person was killed and five others were in-
jured, three of them fatally.
(419.) — A boiler tube blew out. October 30, in the plant of John Dichold
& Sons, Louisville, Ky. No one was injured.
(420.) — On October 31 a tube rujitured in a water-tube boiler at the sugar
house of the St. Joseph Planting & Mfg. Co.. Feitel, La.
(See also No. 427.)
(421.) — On October 31 the boiler of locomotive No. 852. on the Wabash
railroad, exploded near Riverton, 111. 'j'he engineer was killed and the fire-
man and head brakeman severely injured. Tlie property damage was estimated
at $10,000.
(422.) — The boiler of a freight locomotive on the Pennsylvania railroad
exploded. October 31, at EHzabeth, N. J. Three men were severely injured.
(423.) — On October 31 a boiler exploded on the premises of Walter Oder-
wald, Clifton. 111. One person was seriously injured.
November, 191 i.
(424.) — The boiler of a freight locomotive exploded, November i, on the
Pennsylvania railroad near Lima. Ohio. Three men were seriously injured.
(425.) — A boiler exploded, November i, at the plant of the Mt. Clemens
Sugar Co., ]\It. Clemens. Mich. Three men were seriously injured, one of
whom has since died.
(426.) — A heating boiler exploded. November i, in the basement of the
high school at Niagara Falls. N. V. One man was seriously and another
slightly injured.
(427.) — On November 2 a tu!)c ruptured in a water-tube boiler at the
sugar house of the St. Joseph Planting & Mfg. Co.. Feitel. La.
(See also No. 420.)
(428.) — A locomotive boiler exploded, November 3, on the premises of
the W. R. Pickering Lumber Co.. Pickering, La. One man was injured.
(429.) — A cast-iron elbow of a blow-off pipe failed. November 3, at the
flax spinning mill of Smith & Dove Mfg. Co., Andover, Mass. One man was
fatally injured.
(430.) — On November 4 a section cracked in a cast-iron heating boiler
in the hotel of Rafter & Co.. Nevada, Mo.
(431.) — The explosion of a small vertical boiler, November 4. at Zincite.
Mo., near the Lincoln mine, seriously injured one man.
18 T H E L O C O M O TI V E . [January.
(432.) — A heater exploded, November 4, at 359 Massachusetts avenue,
Indianapolis, Ind. One person was injured.
(433-) — A boiler belonging to the Standard Oil Company exploded, No-
vember 5, at St. Paul, Minn., causing a property loss of $150.
(434.) — A boiler flue failed, November 5, on the Cauvel farm, near Oil
City, Pa. No one was injured.
(435-) — A boiler flue failed, November 6, on the Cauvel farm, near Oil
City, Pa. One man was severely burned.
(Items Nos. 434 and 435 refer to the same boiler, the two accidents
occurring on two consecutive days. After the first accident the boiler flue was
repaired and the boiler again put in service, with the result noted.)
(436.) — A locomotive boiler exploded, November 6, on the Baltimore &
Ohio railroad, at Brooklyn Junction, W. Va. Two persons were seriously in-
jured.
(437-) — A tube ruptured, November 6, in a water-tube boiler at the plant
of the Southern Iron & Steel Co., Alabama City, Ala.
(438.) — A boiler owned by W. N. McCann exploded, November 6, at
St. Joseph, Mo. The property damage was estimated at $3,000.
(439-) — A boiler tube failed, November 6, in the power house of the
Consolidated Companj-, Charleston. S. C. No one was injured.
(440.)— On November 8 a tube ruptured in a vertical boiler at the Oak
Park Power Co.'s plant of the General Motors Company of Michigan, Flint,
Mich. The boiler was used in connection with a producer gas plant. Consider-
able damage was done to the boiler and surrounding property.
(441.) — A Pennsylvania railroad locomotive boiler exploded, November
8, at Worthington, 111. One person was seriously injured.
(442.) — A tube ruptured, November 8, in a water-tube boiler in the base-
ment of the " Ellicott Square," one of the largest office buildings in Buffalo,
N. Y. One man was scalded. (See item No. 444.)
(443.) — The boiler of the locomotive drawing the St. Louis & San Fran-
cisco railroad's fast train, " Meteor," exploded, November 9. near Fort Scott,
Kans. The engineer and fireman were killed.
(444.) — On November 10 a tube ruptured in a water-tube boiler in the
" Ellicott Square " office building, Buffalo, N. Y. Arthur Brady, a boiler maker,
was killed, John Schrott, a boiler maker, and Bard Leavitt, an inspector for
The Hartford Steam Boiler Inspection & Insurance Company, were severely
scalded, Schrott dying a few days later.
(See Item No. 442.)
(445.) — On November 10 a boiler ruptured at the American Terra Cotta
& Ceramic Co.'s plant. Terra Cotta, 111.
(446.) — The boiler of the forward locomotive of a double-headed freight
train exploded, November 11, twenty miles west of Lynchburg, Va.. on the
Norfolk & Western railroad. One man was killed, one critically scalded, and
several other persons received minor injuries.
(447.) — A cast-iron heating boiler exploded, November 12. at the residence
of Eber Downs, Kewanee, 111. No one was injured.
(448.) — A blow-off pipe failed. Novem.ber 13, in the hothouse of Hoerber
Brothers, Des Plaines, 111. Two men were slightly scalded.
(449.) — On November 13 a tube ruptured in a water-tube boiler at the
Glen Allen Oil Mill, Glen Allen, Miss. One man was scalded.
iyi2.J TIIK LOCOMOTIVE. ^Q
(450.) — On November 15 tlirce sections of a cast-iron heating boiler frac-
tured at the Masonic Temple, Greenville, S. C.
(451.) — Four men were fatally scalded, November 16, by the bursting of
a boiler tube in a boiler owned by Scott Brothers, canal contractors. The
boiler was in use on the Seneca River section of the barge canal, near Seneca
Falls, New York.
(452.) — A boiler exploded, November 16, on dredge No. 3, of the Fitz-
simmons & Council Dredge & Dock Co., at Madison street bridge, Chicago, 111.
Four men were Rightly burned.
(4S3-) — On November 19 a mud drum, attached to a boiler, ruptured on
the sugar plantation of the Estate of H. C. Minor, Houma, La.
(454.) — The boiler of the locomotive of the Overland Limited on the
Union Pacific Railroad exploded on the morning of November 20 near Rawlins,
Wyo., severely scalding the engineer and fireman.
(455-) — A heating boiler exploded, November 21, in St. James' Parish
School, St. Louis, Mo. No one was injured.
(456.) — The boiler of a Big Four locomotive exploded, November 22,
near Fortsville, Ind. Three trainmen were seriously injured.
(4S7-) — A tube ruptured, November 27, in a water-tube boiler at the Liman
Mills, Inman, S. C. Tlie fireman was injured.
(458.) — A boiler on the farm of Oliver Launstein, at Owosso, Mich., ex-
ploded, November 27. Mr. Launstein was painfully but not seriously injured.
(459-) — The boiler of a locomotive exploded, November 29. while stand-
ing in the yards at Creston, 111. The engineer was badly burned and the
fireman sustained slight burns and scalds.
(460.) — Two boilers exploded. November 29, in the Lower Merion Y. M.
C. A. building, Ardmore, Pa. No one was seriously injured but the property
loss was estimated at $S,ooo.
(461.) — On November 29 the boiler of a locomotive on the Lake Erie,
Alliance & Wheeling railroad exploded, near Wattsville, Ohio. The engineer
was seriously injured and the firemen was badly scalded.
(462.) — The boiler at the gin of C. L. Davis, near Bonham, Texas, ex-
ploded, on or about November 30. No one was injured. Damage to prop-
erty was estimated at $1,800.
The record of boiler explosions for December, 191 1, and the summary and
statistics of such disasters for the past year, which have previously found a
place in the January issue, will appear in that for April, 1912. The verification
of the latest explosions and the compilation of the complete data would cause
a delay in the current number which we believe unadvisable.
20
THE LOCOMOTIVE.
[January,
HARTFORD, JANUARY. 1912.
Single copies can be obtained free by calling at any of the company's agencies
Subscription price so cents per year ivhen mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting o_f matter from this paper is permitted if credited to
The Locomotive of The Hartfokd Stkam Boii.tR 1. & 1. Co.
We call attention to the .enlarged title appearing on this, the first number
of a new volume. The old familiar name of the periodical is retained, but incor-
porated with it is also the name of the institution responsible for its publication.
This change from the shorter title of the past forty-four years is symbolic of
our desire and purpose that hereafter The Locomotive shall be more closely
identified with The Hartford Steam Boiler Inspection and Insurance Com-
pany and more representative of the activities of that corporation and of its
views on the mechanical and insurance conditions essential to the protection of
power apparatu';.
The reason for the purclia,-e of protection against loss from damages for
personal injury in a boiler insurance contract, by the holder of a liability policy,
obviously is to supplement the protection afforded by the latter in those cases
of serious boiler disaster for w'hich the liability policy limits may prove insuffi-
cient or inapplicable. It cannot be with any desire to assist the liability company
by contributions from other insurance in the settlement of claims that such
purchaser expends his money in additional premiums : and yet when he selects
a boiler policy in which the personal injury insurance is made to contribute pro-
nortionately with the liability insurance, he may be defeating his very purpose
and be practically reinsuring the liability risk in a manner which leaves himself
not fully indemnified for personal injury claims, although with an unconsumed
balance of liability insurance. Moreover, for the minor boiler accidents, such
as tube, blowoff pipe, and water glass explosions, the limits of the liability
policy alone would generally afford ample protection, without in any way
diminishing the amount of liability insurance in force for future accidents ; for
while liability insurance policies limit the amounts payable for injuries or death
of one person, or of several persons hurt in one accident, there is no limit to
the number of persons or accidents covered and thus no limit to the amount the
liability insurance company might have to pay during the term of its policy. On
the other hand, steam boiler policies necessarily insure for a definite amount to
cover all accidents during the period for which the policy is in force, and what
is paid on one accident is deducted from this amount. Thus everv time the
1912.J T 11 E LOCO M OT 1 V E 21
boiler insurance is called upon to lulp the liability insurance company settle a
loss, tlie boiler explosion protection that the assured has paid for is diminished
for the benefit of the liability company, without any compensatint,' benefit to the
assured for the depletion of his insurance against subsequent loss from boiler
explosions.
Tins situation is due to the provisions commonly incorporated in each form
of contract that where other insurance is applicable the assuftd cannot recover
a larger proportion of the loss under one policy than the insurance available
under it bears to the total available under all policies. Such has been the com-
monly adopted provision of boiler policies.
The Hartford Steam Boiler I.nspection and Insurance Compwy, realiz-
ing this deficiency in the older forms, has recently put out an improved contract
which in addition to the usual indemnity against property loss, affords insurance
against loss from death and personal injury in a manner which, while as fully
as any other protecting the assured where no liability policy exists or where it
is inadequate or inapplicable, does not force contributions from the assured's
boiler insurance to the liability company's losses.
A complete discussion of this whole matter has been made by President
Brainerd and published by The Hartford Steam Boiler Inspection and
Insurance Company in a pamphlet entitled "The Excess or Non-Contributing
Form of Policy versus The Concurrent and Contributing Forms." Every steam
user who protects himself both by boiler and liability insurance should read
this pamphlet and carefully consider its contents. It may be obtained from
any of the offices of the Company, which are listed on the last (cover) page
of this issue.
From time to time, we are asked for an opinion as to the relative responsi-
bility of owner and tenant, with regard to the explosion of a boiler. As a
general proposition, if, after the explosion, it can be shown that the boiler was
in excellent condition, but care and management were bad, the tenant would be
held liable. On the other hand, if, after the explosion, it can be shown that
the care and management were excellent, but the design and construction of
the boiler poor, the owners might be held, but it is one of those cases which
depends entirely upon circumstances, which circumstances are brought out by
the explosion, and cannot be predicted beforehand.
As a concrete case report No. 642 to the Secretary of the British Board
of Trade is of interest. That report describes the explosion of a boiler in a
com mill, caused by the wasting of the shell plates due to corrosion. The Court
blamed the owner for neglecting to have the boiler examined and he was
ordered to pay. The tenant was blamed for neglecting to ensure that the
boiler was working under safe condition, and he also was ordered to pay.
It is safe to say, therefore, that for full protection of both the owner and
the tenant, the interest of each .should be covered by a boiler policy.
No good business man would make a loan on property which was not pro-
tected by fire insurance, yet loans are made on property containing steam boilers,
where no insurance protection against their explosion exists. This too in the
face of the obvious fact that the effect of a boiler explosion is immediate and
22 THE LOCOMOTIVE. [Janlarv,
almost instantaneous with the event itself, while with a fire subsequent to its
discover}' efficient measures may be taken to minimize the resulting loss.
One explanation why boiler insurance is not carried in such cases lies in
the mistaken idea that after a boiler explosion, fire will likely ensue, and the
total loss will then be collectible from the fire insurance companies. This is
not the case, however. A fire policy takes hold where the boiler policy leaves
off, so that if a boiler explodes in a building which was worth say, $50,000, and
if after the explosion the building because of its wrecked condition is worth
but $4,000, the latter amount only would be collectible under a fire insurance
policy for a fire which completed the destruction.
This is a matter which should receive the attention of bankers and others
who, though not owning steam plants, may loan money on them. They should
see that the property which secures the loan is itself secure from the effects of
a boiler disaster bj^ adequate insurance under a steam boiler policy.
Obituary.
Benjamin F. Cooper, late Chief Inspector of The Hartford Steam Eoiler
Inspection and Insurance Company, at Cincinnati, Ohio, died suddenly of
heart failure in that city November i, 191 1.
Mr. Cooper was born in Kenton County, Kentucky, in 1844. Prepared by a
good common school education and an apprenticeship to the machinist trade,
he early took up the work of a stationary engineer. In this he became most
proficient and held many important engineering positions. In 1883 he entered
the service of the Hartford company at Cincinnati, and in 1909 received his
appointment as Chief Inspector of that department.
Mr. Cooper served during the Civil War from 1862 to 1865 as a private
in the 4th Ohio Cavalry, and ever after remained a loyal comrade of his asso-
ciates in that great struggle and a zealous member of the Grand Army of the
Republic. He was prominent in Masonic circles and held in high esteem for
his many sterling qualities cf heart and mind by a broad circle of friends and
associates. jNIany of our assured, who have benefited by consultation with Mr.
Cooper on matters pertaining to their steam plants, and who have thus come
to know the value of his advice and his carefully formed opinion, will feel with
the Hartford company that in his death has been lost a good friend, a pains-
taking official, and a conscientious adviser.
Mr. Cooper was buried with the honors of the Grand Army of the Republic
b}^ his comrades of the Cincinnati local post. He is surv-ived by two sons, Cassius
G. Cooper of Chicago, and Frank P. Cooper of Cincinnati.
Personal.
The Hartford Steam Boiler Inspection and Insurance Company regrets
to announce that Allan D. Risteen, Ph.D., who for the last twenty-three years
has been in the service of the Company as Assistant Editor and Editor of
"The Locomotive," has severed this connection. Dr. Risteen is an expert
1912] T H E LO C O M O T 1 V E . 23
mathematician and a versatile writer and lecturer in other branches of science.
He has been a contributor to many technical journals and encyclopaedias and
has now in course of preparation a new encyclopaedia of his own, covering in
condensed form tlxe fields of history, literature, and science. His articles in
The Locomotive have been highly regarded from an academic as well as a
practical standpoint, and have been a potent influence in obtaining for that
paper a place of merited appreciation in the libraries of thcr-Jiigher technical
schools and colleges.
In leaving the " Hartford " Dr. Risteen bears with him the high regard
of its officers and of his associates and the sincere good wishes of all for his
future success and happiness.
In December, 191 1, Walter Gerner was appointed by The Hartford Steam
Boiler Inspection and Insurance Company, Chief Inspector at its Cincinnati
office, vice Benjamin F. Cooper, deceased.
Mr. Gerner's early career was largely connected with the sea, during which
he advanced through the several grades of marine engineering to that of chief
engineer of trans-Atlantic vessels, including in the duties of the latter position
the supervision of construction and repair of the vessels of the line with which
he was connected.
During his service with this Company, Mr. Gerner has acquired a broad
experience with inspection work in field, shop, and office. By this and his
engineering training he is well equipped to serve the interests of our patrons in
his new territory.
William A. Craig, who has been connected with its inspection force since
1893, has been promoted by The Hartford Steam Boiler Inspection and
Insurance Company to the position of Assistant Chief Inspector of its Pitts-
burg department. We are sure Mr. Craig's advancement will receive the general
approval of his associates in our Company and of his many friends among the
steam users of his district.
On Decem.ber 31, 191 1, Inspector Johnston Nolan resigned from the force
of our Philadelphia department in order to engage more actively in the manu-
facture and sale of a blowoff valve which he has invented. We learn that his
valve has met with favorable consideration, and we wish Mr. Nolan all success
in his undertaking.
The Metric System of Weights and Measures. A valuable indexed
hand-book of 196 pages of convenient size (3>^" x 5%") and substantially
bound, containing a brief history of the Metric System, and comparative tables
carefully calculated, giving the English or United States equivalents in all
the units of measurement.
Everyone who has had occasion to convert English weights and measures
into their metric equivalents, and conversely, is familiar with the irritation pro-
duced, either by the necessity of calculating them, or by finding that the par-
ticular units required are not included in the tables at hand. But the tables in
this hand-book are so numerous that this annoyance will be reduced to its
lowest terms. The book is of convenient pocket size and well bound.
Published and for sale by The Hartford Steam Boiler Inspection & Ins.
Co., Hartford, Conn. U. S. A Price $1.25.
24 T H E L O C O M O T I V E . [January,
Boiler Explosion Injures Inspector.
Although not without precedent, it is rare that a boiler inspector is injured
in an explosion. An accident with this result occurred on November loth at
the Ellicott Square office building at Buffalo, New York, when one of our local
inspectors, Bard Leavitt, was seriously scalded by the bursting of a tube in a
water-tube boiler next to one which he was inspecting. Two boiler makers,
Arthur Brady and John Schrott, were working on the boiler with the inspector.
Both lost their lives. Mr. Brady being killed outright and Mr. Schrott dying
several days later.
Inspector Leavitt was particularly fortunate to escape with his life, as he
was under the tubes in the back connection when the explosion occurred. In
order to escape, it was necessary for him to crawl through a cleaning door about
i8 inches square, into a narrow passagewaj" which was filled with steam
and hot water from the explosion. Mr. Leavitt was so blinded by the steam
and the pain of his injuries that in leaving the boiler room he ran into a pumping
engine which was in motion, and severely cut his mouth and nose on the con-
necting rod or the crank pin.
We are glad to state that Mr. Leavitt is on the road to recovery.
Inspection Work for the year 1911.
The activity of the inspection force of The Hartford Steam Boiler In-
spection AND Insurance Company for the year just closed is evidenced in the
statistical tables of the following pages. This data is compiled from the record
of the work accomplished and is published in this form that those who are inter-
ested in such matters may obtain a realization of the magnitude and value of
the service which is performed by our inspector? in the boiler plants of the
United States.
The summaries on page 25 are particularl}' interesting. From a comparison
of their figures it appears that an inspector on the average found something
defective at nearly every visit he made, and in every ten a condition which
if continued was dangerous to the operation of the vessel. These figures are
significant, for the breadth of the field covered by the tabulated experience is
great enough to represent the average situation of the steam vessels of the
country. If once out of ten visits to a boiler room a trained inspector discovers
a dangerous condition the necessity and value of his visitation is emphasized,
without mention of the benefit derived at every visit from his warning of a
defect which may be remedied before it reaches a critical stage.
From the summary of defects the character of the several diseases which
afflict boilers may be seen and an idea gained of the relative frequency with
which each occurs and the probability of its attaining a dangerous state. The
predominance of defects due to impure water is most marked.
These statistics are of the work among steam boilers, meaning by that
term, steam containing vessels generally. In addition the inspection force of
the company has made during the year 92 examinations of steam pipe lines,
economizers, and miscellaneous apparatus, and 4,234 inspections of fly-wheels
and pulleys.
IQJ2. I
THE LOCOMOTIVE.
25
Summary uk Instkctoks' Work for 191 i.
Visits (if iii^ix-'ction made, .......
Whole number of inspeetions ( botli interii.il aiul extcriian.
Number of complete internal inspections,
Boilers tested I)y hydrostatic pressure. .
Total number of boilers condenmed.
Total number of defects discovered.
Total number of dangerous defects discovered.
Sl'M.MAR'i 01 Dll-fiCTS DiSCOVKRF.n.
NaTURK 01 DKKhCIS.
Cases of deposit of sediment.
Cases of incrustation and scale.
Cases of internal grooving.
Cases of internal corrosion.
Cases of external corrosion.
Defective braces and stays.
Settings defective.
Furnaces out of shape.
Fractured plates.
Burned plate.s
Laminated plates,
Gases of defective rivetinsi.
Defective heads, .
Cases of leakage around tubes.
Cases of defective tubes. .
Tubes too light, .
Leakage at joints.
Water-gages defective.
Blow-offs defective,
Cases of deficiency of water.
Safety-valves overloaded.
Safety-valves defective,
Pressure gages defective, .
Boilers without pressure gages.
Unclassified defects.
Total.
180,842
352.674
140,896
12,724
653
164,713
17.410
•
Whole
Mumber.
Danger-
ous.
19,710
42,879
2.756
14.083
9.755
2.485
5.686
1,400
1.699
.305
649
898
545
731
7.191
397
3,479
4,837
440
477
509
3>026
44
636.
I.3-I9
11,188
234
1,627
9,447
2,935
1,901
521
5,417
?,7?<
3.447
17i
4,509
^■2,7?^
313
90
1,124
319
1.225
7,836
329
525
532
71
29
19
164,713 17.410
Grand Tutai. of the Inspectors' Work from the Time the Company Behax
Business, to January i. T912.
Visits of inspection made, 3,312,922
Whole number of inspections (botli internal and external). 6,413.587
Complete internal inspections, ......... 2,518,922
Boilers tested by hydrostatic pressure 299.852
Total number of boilers condemned. . 21.620
Total number of defects discovered, 3,987.980
Total number of dangerous defects discovered 409,639
26
THE LOCOMOTIVE
[Januaky,
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Nature of Defects.
Cases of deposit of sediment, .
Cases of incrustation and scale.
Cases of internal grooving.
Cases of internal corrosion.
Cases of external corrosion.
Defective braces and stays.
Settings defective, .
Furnaces out of shape, .
Fractured plates.
Burned plates, ....
Laminated plates, .
Cases of defective riveting, .
Defective heads.
Cases of leakage around tubes,
Cases of defective tubes, .
Tubes too light,
Leakage at joints, .
Water-gages defective, .
Blow-offs defective, .
Cases of deficiency of water, .
Safety-valves overloaded.
Safety-valves defective, .
Pressure gages defective.
Boilers without pressure gages,
Unclassified defects.
'c3
0
I9I2.J
THE L ( ) C O M O '1" I V !•:
27
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ooooc-^be'Os'Tsgo-^oo-^W) ^'^ o [^ ^ i: vi 5^'
28
THE LOCOMOTIVE.
[January
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I912.I
THE LOCOMOTIVE
29
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30
THE LOCOMOTIVE
[January,
Summary
OF Inspectors* Work
SINCE 1870.
Year.
Visits of
inspection
made.
Whole num-
ber of boilers
inspected.
Complete
internal
inspections.
Boilers
tested by
hydrostatic
pressure.
Total num-
ber of
defects
discovered.
Total num-
ber of
dangerous
defects
discovered.
Boilers
con-
demned.
1870
1871
1872
1873
5.439
6,826
10,447
12,824
10,569
13.476
21,066
24,998
2.585
3,889
6,533
8,511
882
1,484
2,102
2,175
4,686
6,253
11,176
11,998
485
954
2,260
2,892
45
60
155
178
1874
1875
1876
1877
14.368
22,612
16,409
16,204
29,200
44.763
34.275
32,975
9,451
14,181
io,66g
11,629
2,078
3.149
2,150
2.367
14.256
24,040
16,273
15,964
3.486
6,149
4,275
3,690
163
216
89
133
1879
1880
1881
1882
17,179
20,939
22,412
25.742
36,169
41,166
47,245
55,679
13,045
16,010
17.590
21,428
2,540
3,490
4,286
4,564
16,238
21,033
21,110
33,690
3,816
5,444
5,801
6,867
246
377
363
478
1883
1884
1885
1886
29,324
34,048
37.018
39.777
60,142
66,695
71,334
77,275
• 24,403
24.855
26,637
30,868
4,275
4,180
4,809
5.252
40.953
44,900
47,230
71,983
7,472
7,449
7,325
9,960
545
493
449
509
1887
1888
1889
1890
46,761
51.483
56,752
61,750
89,994
102,314
110,394
118,098
36,166
40,240,
44,563
49,983
5,741
6,536
7,187
7,207
99,642
91,567
105,187
115,821
11,522
8,967
8,420
9,387
622
426
478
402
1891
1892
1893
1894
71.227
74,830
81,904
94,982
137,741
148,603
163,328
191,932
57,312
59.883
66,698
79,000
7,859
7.585
7.861
7,686
127,609
120,659
122,893
135,021
10,858
11,705
12,390
13,753
526
681
597
595
1895
1896
1897
1898
98,349
102,911
105,062
106,128
199,096
205,957
206,657
208,990
76.744
78,118
76,770
78,349
8,373
8,187
7,870
8,713
144,857
143,217
131,192
130,743
14,556
12,988
11,775
11,727
799
663
588
603
1899
1900
1901
1902
112,464
122,811
134,027
142,006
221.706
234,805
254,927
264.708
85,804
92,526
99,885
105,675
9,371
10,191
11,507
11,726
157,804
177.113
187,847
145,489
12,800
12,862
12,614
13,032
779
782
950
1,004
1903
1904
1905
1906
153.951
159,553
159.561
159.133
293,122
299,436
291,041
292,977
116.643
117.366
116,762
120,416
12,232
12,971
13,266
13,250
147,707
154,282
155,024
157,462
12,304
13.390
14,209
15,116
933
883
753
690
1907
1908
1909
1910
163,648
167,951
174,872
177.946
308,571
317,537
342,136
347,255
124,610
124,990
136,682
138,900
13,799
10,449
12,563
12,779
159,283
151,359
169,356
169,202
17,345
15,878
16,385
16,746
700
572
642
625
1911
180,842
352,674
140,896
12,724
164,713
17,410
653
Tlie Hartford Steam Boiler lospectioii aqil Ipraqce Gonipaiiy.
ABSTRACT OF STATEMENT, JANUARY 1, 1912.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection
Real estate,
Loaned on bond and mortgage,
Stocks and bonds, market value 3,249,216.00
Interest accrued 71,052.02
$204,693.25
263,453.33
91,100.00
1,166,360.00
Total Assets,
LIABILITIES.
Premium Reserve
Losses unadjusted
Commissions and brokerage, .
Other liabilities (taxes accrued, etc.),
Capital Stock,
Surplus over all liabilities.
Surplus as regards Policy-holders,
Total Liabilities,
$5,045,874.60
$2,042,218.21
102,472.53
52,690.67
47,191.65
$1,000,000.00
1,801,301.54
$2,801,301.54 2,801,301.54
$5,045,874.60
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
.\TWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The ^tna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville. Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY Treasurer, The
Hartford Electric Light Co., and
Director N. Y.. N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
&• General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
0^ Pittsburgh
Charter Perpetual.
me MM Sieani Boiler liispeciioq am Insurance Gonipaiig
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
F'u// information concerning the Company's Operations can be obtained at
any of itsf Agencies. '
Representatives
VV. M. Francis,
Manager & Chief Inspector.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg.
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass.,
loi Milk St.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St.
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA, Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS, Mo..
319 North Fourth St.
Lawford_& McKim, General Agents.
R. E. MtmRO, Chief Inspector.
C. E. Roberts, Manager.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. Fookd, Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gljeason, Manager.
Walter Gerner, Chief Inspector.
H. A. BAJJMHART,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Chief Inspector.
Peter F. pESCUD, General Agent.
R. T. BtTjJwELL, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wick ham. General Agents.
Wm. J. Fasran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. AsHCROFT, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
mniiniimilj) Qit (ipnnnHi™^
Vol. XXIX.
HAklFOklJ. L(K\N.. APKIL, 1912.
No. 2.
COPYRIGHT, 1912, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO,
An Old Fly-Wheel.
>
34 THELOCOMOTIVE. [April,
An Old Fly-Wheel.
The cut on the first page of the present issue of The Locomotive illustrates
the oldest fly-wheel, in point of service, in Pittsburg, and perhaps in the state
of Pennsylvania. It is located at tlie rolling mill of Brown & Company, Incor-
porated, loth Street and Duquesne Way. Mr. J. Stuart Brown, President and
Treasurer of this company, informs us that the installation of this wheel
antedates the remembrance of the oldest employe of the company.
At present this wheel is attached to an engine which was installed in 1866,
and which is of the poppet valve lever type : previous to this time the wheel
had been in service on two other engines.
Chief Inspector Ford, of the Pittsburg department, who has passed the
" three score years and ten " mark, remembers visiting this plant, when a
small boy, to see his father who was, at that time. Master Mechanic of the
works. Mr. Ford states that the young men and boys employed at the plant
used to watch the wheel closely in times of high water, as the mill is located
near the Allegheny river, and at such times the water would back up into the
wheel-pit. When it reached a certain height the mill, of necessity, would
cease operating, resulting in one or more holidays for the employes.
The construction of this wheel is unique in that the spokes are of locust
wood. It is twenty-five feet in diameter and makes thirty-two revolutions per
minute ; its estimated weight is twenty thousand five hundred-seventy pounds.
The rim is of cast-iron, nine inches thick, with a nine-inch face, and is cast
in sixteen sections and bolted together. The spokes — eight in number — extend
from a hub, ten inches square, to the rim, to which they are fastened by pins,
and, in order to add more strength, a flat band of steel is passed over the face
of the wheel and down each side of the spoke, to which it is fastened.
The durabilit>^ of these wooden spokes has been remarkable, as it has been
necessary to replace but two of them in the last twenty years. The wheel,
which is running day and night six days in the week, is regarded by the com-
pany as a tried and true friend ; but we must not use the word " true " when
we refer to the running of the wheel, as at each revolution it runs " out of true "
at least four inches. As this has been a characteristic of the wheel since the
oldest employe can remember, it occasions no alarm.
Boiler Inspection Law State of Ohio.
H. A. Baumhart, Member of Board of Boiler Rules.
In an endeavor to protect the public from the recognized dangers attendisg
the operation of steam boilers, a few States and several municipalities have
for years past had laws requiring the periodical inspection of boilers. Many
of these laws were, however, practically worthless owing to the fact that no
rules or regulations were prescribed to guide the inspector in determining what
was safe practice.
Inspectors frequently held office without the least reference to their ability
as boiler experts, their appointment often being the reward for political services
rendered to the party in power. Under such conditions it would sometimes
happen that an inspector who was not competent, but who had the force of law
1912.J T H K LOCO M U T I V E . 35
back of him, would make rules that were a hardship to the steam user and in
no wise contributed to safe boiler operation.
Massachusetts was one of the first states to enact a law requiring the
annual inspection of steam boilers used in that state. It was of the generally
inefficient character just described as was proven by its use for several years.
Ihis law was amended in 1907 and made thoroughly efficient hy a provision for
a Board of Boiler Rules which was given authority to prepare rules and regu-
lations governing the construction, installation, operation and inspection of
practically all the steam boilers for use in the State of Massachusetts. Irt due
time after this Board was appointed, a set of rules was prepared, and these
rules as amended from time to time have now been in use for a sufficient
period to demonstrate their general value.
In 1910 the National Association of Stationary Engineers of Ohio took up
the subject of a boiler inspection law for their State, and after careful con-
sideration it was concluded that a law similar to that in force in Massachusetts
would afford the greatest safeguard to human life and property and be most
likely free from political influence. The association accordingly prepared a bill
which, after several amendments, became a law by the signature of Governor
Harmon on June 14, 191 1. This law provides for the establishment in the office
of the Chief Examiner of Engineers at Columbus, of a department to be known
as the Board of Boiler Rules, to consist of the Chief Examiner of Engineers as
chairman, and four members to be appointed by the governor. One of these is
to be an employe of the boiler using interest, one an employe of the boiler
manufacturing interest, one an employe of the boiler insurance interest, and one
an operating engineer.
The duties of this board are similar to the Board of Boiler Rules of Massa-
chusetts; that is, to provide rules and regulations for the construction, installa-
tion, operation and inspection of steam boilers, and the devices with which they
are equipped. The board was also to pass on any plans that might be deemed
necessary to the safe operation of steam boilers, and to prescribe a standard
form of certificate of inspection ; also to examine all applicants for certificates
as boiler inspectors.
It was provided in the law that on or after Jan. i, 1912, all steam boilers
and their appurtenances (with certain specified exceptions), should be thoroughly
inspected, internally and externally, and under operating conditions at intervals
of not more than one year. It was also provided that such boilers should not
be operated at pressures in excess of the safe working pressure stated in the
certificate of inspection and must be equipped with such appliances to insure
safety of operation as may be prescribed by the Board of Boiler Rules.
The specific exceptions exempted from the operation of the law certain
classes of boilers used in agricultural and other field work, locomotives and
boilers, under the jurisdiction of the federal government. Boilers for heating
were exempt if operated at pressures below 15 pounds per sq. inch and provided
with approved safety devices.
In preparing the bill it was desired to avoid placing any hardship upon the
steam user or boiler manufacturer in the construction and installation of new
boilers. This wa^ accomplished by making the rules which govern the con-
struction of new boilers effective July l, 1912, or nearly a year after the rules
were prepared. This gave ample time to arrange contracts for future delivery.
The bill was introduced to the General Assembly and was known as House
36 THELOCOMOTIVE. [April,
Bill No. 248. In its preparation the Legislative Committee of the National
Association of Stationary Engineers had in mind two objects, which to them,
were of vital importance.
First: They desired boiler construction and inspection which would safe-
guard human life and property.
Second: They insisted that the inspection system be uniform and that the
steam user should not be burdened with an expense or tax for similar services
rendered by an insurance company.
To avoid such extra expense and also to standardize the inspection work,
the bill was made to provide for two classes of inspectors : one to be known as
General Inspectors, in the employ of the state, and the other to be known as
Special Inspectors, in the employ of an insurance company authorized to insure
boilers. These two classes of inspectors were to work under the same rules
and regulations governing the inspection of steam boilers. Each inspector was
to be examined and obtain a certificate of competency, and also a commission
from the state authorizing him to inspect boilers.
The Ohio law differs slightly from that of Massachusetts in some respects.
In Massachusetts an inspector, if employed by an authorized insurance company
after passing a satisfactory examination, is granted a certificate of competency
which permits him to make inspections of boilers for use in the State of Massa-
chusetts. This certificate is granted without requiring a fee. In Ohio a fee of
$10.00 must accompany an application for examination for a certificate, and
after a certificate has been granted, the successful applicant is not authorized
to inspect boilers for the state until a commission has been granted him by
the Chief Inspector of Steam Boilers. In Massachusetts an inspector holding a
certificate of competency can issue a certificate of inspection for a boiler which
he finds to comply with all the requirements of the law, and no fee is charged
the boiler owner for these certificates. In Ohio the certificate of inspection can
only be issued by the Chief Boiler Inspector and the boiler owner is required
to pay a fee of 50c. for each certificate.
In compliance with the law, the Board of Boiler Rules met on August 9,
1911, for the purpose of formulating rules governing the construction, installa-
tion, and operation of steam boilers. The subject was an important one, requir-
ing careful consideration, as the State of Ohio ranks among the largest in
manufacturing and mining industries, and probably has within its borders 25,000
steam boilers. 15,000 of which would on January i, 1912, be subject to the rules
governing the inspection of them. The State of Ohio up to this time had never
had a boiler inspection law. Its steam users and boiler manufacturers, therefore,
were familiar only with such inspection requirements as the steam boiler insur-
ance companies imposed, and in most cases the pressure allowed was that
determined by the boiler manufacturer or an insurance company's inspector,
when insured. As power plants are designed to operate with a certain fixed
minimum pressure, it was realized that any reduction to permit of a fully
adequate factor of safety would, in many cases, cause a great hardship. The
factor of safety under which some of the boilers were operated was problem-
atical but, judging from personal observation, a considerable number, perhaps
40% of the total in the State, had a factor of safety of 5 ; about 30% a factor of
safety of 4V2 ; 25% a factor of safety of 4, and perhaps 5% a factor of safety of
less than 4. The question most difficult for the Board to decide, was what
should be the minimum factor of safety for boilers already installed, and at
i9>2.J T H E L C) COM OT I V E . 37
what time in point of service should the pressure be reduced, in order to main-
tain safe o])eration and not create ;in unnecessary expense or hardship, or per-
haps in some cases, compel the mine or factory to close to avoid violation of
the law.
The Massachusetts rule places the minimum factor of safety at 5, and this
is increased when the boiler is ten years old. This high standard was obtained
after several years of educational work in that state. It would seem to be an
injustice to the steam users to extend that rule to Ohio at this time. The mini-
mum factor of safety generally used in Ohio for the past ten years was 4. It was
thought that this factor could be safely extended to cover all boilers already in
use in Ohio until the steam users could become accustomed to a higher standard
and arrange conditions to meet it. It was, therefore, recommended that the
minimum factor of safety for boilers already installed be placed at 4, and that
the inspector should increase this when the general condition of a boiler required
it. This rule was unanimously adopted by the board. It is recorded in Part i
of the book of boiler rules and is now a law.
When formulating the part of the rules governing boilers to be installed
after July i, 1912, the board considered in addition to safety, the question of
standard boiler construction. Some states and several cities have boiler inspec-
tion laws, which dififer in but small details, but sufficiently so to prevent a boiler
designed for one locality being installed in another, although meeting all the
requirements of the law at the first location. Boiler manufacturers are placed
at a serious disadvantage because of this situation, for it thus becomes necessary
to know where the boiler is to be installed before it can be designed, a condition
which tends to increase the cost of production. Manufacturers and contractors
whose business requires the use of temporary steam power are inconvenienced by
being prevented from removing boilers from one locality to another because of
this difference in the inspection laws. The boiler manufacturers and steam
users generally requested that the rules covering the construction of Ohio
standard boilers be made similar to those adopted by the State of Massachusetts
and the City of Detroit, believing that if Ohio followed those rules, it would be
an incentive for other States to follow them, when inspection laws were enacted.
After carefully analyzing the Massachusetts boiler rules, the board found that
they covered in detail practically all the requirements of safety, and with the
exception of a few slight changes relating to minor details, adopted them, and
they are found in Part 2 of the book of boiler rules.
These rules apply to all boilers installed in Ohio after July i, 1912. To
avoid delay, additional expense, and perhaps rejection of a boiler, steam users,
when ordering a boiler to be installed in Ohio, should specify that it comply
with the Ohio Standard Rules. The law states explicitly that no certificate of
in.spection shall be granted on any boiler installed in Ohio after July i, 1912, which
does not conform to these rules. Boiler manufacturers, dealers and steam users,
should understand that new boilers in the state, which are installed before July
I. 1912, cannot be installed as Ohio Standard Boilers unless they have been con-
structed to comply with the Ohio rules.
Under the Ohio and Massachusetts law. all boilers must be inspected at the
place of manufacture by an authorized inspector and stamped by the manufacturer
in the presence of the inspector before shipment. This may appear an unneces-
sary expense, but it has been found in practice to be necessary to insure com-
pliance with the rules.
38
THE LOCOMOTIVE
[April,
A Peculiar Engine Accident.
Usually it is not a very difficult matter after an engine or boiler accident
to determine the cause. The engine accident which we here describe is, however,
an exception to this general rule. We were given ample opportunity to make a
thorough examination after this accident before any of the parts had been
disturbed.
The facts as stated by those in charge of the engine at the time of the
accident were corroborated by the conditions found upon this examination.
The engine was a cross-compound Corliss built by the Wm. Harris Steam
Fig. I. A Peculiar Engine Accident.
Engine Co. of Providence, R. I., and was used as an auxiliary drive for the
No. 2 Mill of the Thorndike Company at Thorndike, Mass.
Under normal conditions the power for this mill is derived from the
Ware River, and the engine is used in times of low water. On account of
the variation in the load it is required to handle, the piping is arranged so that
it may be operated single cylinder condensing, compound condensing, or as a
simple engine.
At the time of the accident the connecting rod on the low pressure side
had been removed and the high pressure cylinder was being used alone in
connection with the condenser. The condenser is of the jet type, the pump
being driven directly from the crank pin on the low pressure side.
The results of the accident, which occurred while shutting down the engine
at 6 P. M., are clearly illustrated in Figures i and 2. Owing to the necessity
1<;12.J
T H K LOCO M O T I V E
39
for releasing a clutch on the main line shaft, the shutting down of the engine
was rather a slow process, requiring about ten minutes to complete. At the
time of the accident the engine had slowed down to a point where it was
Fig. 2. A Peculiar Engine Accident.
judged that one or two more revolutions of the fly wheel would be the last,
when an explosion occurred with the results as shown.
In an accident of this nature the first cause suspected is water, but this
40 THELOCOMOTIVE. [April,
could not have returned by way of the cylinder, for the first thing done by
the engineer in shutting down was to close the injection water valve. Even
if this valve had not been shut, the condenser pump was operating as long as
the engine continued to revolve. Also the reach rod was unhooked and the
steam valves were closed as is clearly shown in Figure 2. There were no evi-
dences of water in the steam chest, which contained considerable quantities of
finely divided asbestos which was blown from the pipe covering, and if water
had been present, the condition of this covering material would have indi-
cated it.
It can be assumed that a slug of water came over from the steam main
and delivered a blow on the elbow sufficient to break it; but if so, why were
there no evidences of the presence of water?
Another objection to such a theory is that both the steam inlet valves and
the throttle valve were closed and on this account there seems no good reason
why water coming through the steam pipe should be moving with any con-
siderable speed. The top of the steam chest was rather weakly constructed,
being about i inch thick and 47 inches long by 1414 inches wide and not
stiffened in any manner by ribs.
The Master Mechanic of the mill thought that the elbow was broken in
some manner by expansion of the pipe line, and that the main steam pipe
was thrown up by the outrush of steam and fell back on the elbow, when the
automatic valve closed, delivering a blow that broke in the top of the steam
chest. This theory is very plausible as it would explain the position the parts
were found in, but no marks could be found on the broken end of the elbow,
or the flange attached to the Locke automatic stop valve, to show that such a
blow had been delivered. That the steam pipe was thrown up quite a distance
at the time of the accident is indicated by the bent hangers and broken air duct
shown in the upper part of Figure 2.
It is possible that owing to the weakness of the top of the steam chest
the steam load of 80 lbs. per square inch acting downward on the elbow at the
instant it broke, with the leverage of 15 inches between the center lines of the
main steam pipe and the trottle valve, may have been sufficient to break in the
top of the steam chest. The load applied to the elbow tending to throw it
down in this manner would have been about 2.250 lbs. at the instant the elbow
broke.
We will be glad to hear from any of our readers who may think that
they have a better theory to suggest as to the cause of this accident than the
ones here given. It was extremely fortunate that this engine was supplied
with an automatic stop valve, for the broken parts were thrown in such a
manner that the auxiliary valve operating this device was tripped and the
main valve immediately closed. Without such a device several occupants of
the engine room would probably have been scalded by the out-rushing steam.
Temperature Attained by Internal Feed.
V. Hugo.
The Locomotive for March 1882 and several more recent numbers of that
paper have set forth the advantages of the method of supplying boilers with
water by feeding it in at the top and through a length of internal pipe before
1912.]
T H E L () (• O MOTIVE
41
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its final discharge into the body of water in the boiler itself. As these articles
have pointed out, this method raises the temperature of the incoming feed to
iiearly that of the body of water before its discharge and thus to a great extent
relieves the boiler of strains to which it would be subjected by local contact
with cool water.
What temperatures may thus be obtained for the incoming feed by its
passage through the internal pipe should be a matter of interest, and it is
hoped that the results of a test made by the writer on the temperatures thus
reached in one boiler may prove a contribution of value to the accumulated
data on the subject.
Two boilers were used in a test, the purpose of which primarily was to
determine the evaporative value of a certain coal. Boiler No. i was used
42 THELOCO MOTIVE. [April,
for this purpose and all coal and water supplied to it were carefully weighed.
Its feed water, however, was first passed through twenty-nine and one-half
feet of 11/2 inch internal feed pipe in No. 2 boiler which was fired only to
maintain a constant pressure, and consequently a constant temperature of the
water in it. Thus by the arrangement of its feed pipe connections No. 2 boiler
became practically an independent heater for the feed water of No. i, and as
measurements of both rate and temperature of feed were constantly recorded
the resulting data were available as evidence of the advantage of the internal
pipe as a heater. This data is shown on the accompanying chart on which the
rise in temperature attained at different rates of feed has been plotted. The
average temperature of the water entering No. 2 boiler was 158 degrees Fahren-
heit, and its steam pressure was maintained constantly at 80 lbs. per sq. in.
corresponding to a temperature of 323 degrees Fahrenheit.
Autog-enous Welding" for Repairing Boilers.
By Henry Cave, President of " The Welding Co."
Autogenous zvelding is the uniting of metals into one solid mass by fusion
without using any dissimilar metal and without pressure or hammering. It
differs from other forms of welding, in that the metal is actually melted and flows
together and is not merely brought to a plastic condition by heat and then ham-
mered together as in the case of the blacksmith's weld or forced together by
pressure as in the case of the ordinary form of electric welding.
The most common form of autogenous welding is that carried out by means
of the oxy-acetylene flame, the temperature of which is 6300 degrees Fahrenheit.
l"his high temperature is not required to fuse the common metals, but has the
advantage of applying the heat so rapidly that the conductivity of the metal has
not time to draw it away from the spot where it is applied, with the result that
this spot very soon becomes red hot and is then fused, while the metal a few
inches from the weld remains cool. The oxy-acetylene flame has the highest
temperature of any known combustible, due to the fact, that it is produced by
burning acetylene with pure oxygen. Acetylene having the largest amount of
carbon in its composition that a gas can carry, has the greatest heat possibility
and this heat is developed to its fullest extent when burned with pure oxygen.
This process of welding is a natural development of the last few years
following on the heels of the commercial development of acetylene gas from
calcium carbide which is now cheaply produced by means of the electric furnace.
The process was first developed in France. It required a number of years of
experimental work before a satisfactory torch was produced, but at the present
time every metal working establishment of any importance in that country is
equipped to carry out this class of work. The development in this country has
been slower, but the equipment now obtainable here is equal if not superior to
anything produced abroad, and the work performed by it is fully up to the
foreign standard.
Two distinct types of equipment have been developed termed respectively,
■'High Pressure Positive Mixture" and "Low Pressure Injector Mixture." The
low pressure torch was developed to use acetylene gas from an ordinary lighting
generator, the pressure of which is only a few ounces per square inch. With it
1912. J
THE LOCOMOTIVE
43
there was difliculty of ohtaininp; a
thorough mixture of the gases, a con-
dition which resulted in poor econ
omy and weak welds. The hij^li
pressure torch was then developed
abroad to overcome this trouble. It
had the disadvantage of rcquirinji a
supply of gas under pressure which
at first was obtainable safely only by
compresing it and storing it as
■' dissolved " acetylene in cylinders.
When it was introduced into this
country, however, " Yankee " inge-
nuity devised a " pressure " generator,
which produces the gas under the re-
quired pressure (not over 15 lbs. per
sq. in.) direct from the calcium car-
bide, and thus removed from the
" high pressure " torch the principal
objection to its use. As most of the
repair work on boilers is carried out
without moving them, the equipment
used for that work must necessarily
be portable. I will not, therefore, go
into any further detail with regard to the
is in the shop where portability is not a requisite quality.
For portable use the apparatus consists of a cylinder of compressed pure
o.Kygen and a cylinder of dissolved acetylene. Both are provided with reducing
valves which limit the pressure of the gas to that required in the torch. The
latter is supplied by a hose connecting with both cylinders so that it may be
taken inside a fire-box or boiler and the welding carried out in anj- position
and on any part of the boiler. Welds can thus be made on the vertical seams
or plates of fire-boxes without any trouble, as well as on overhead surfaces as
required. As these various positions have some influence on the efficiency of
the work, only men used to these various conditions should be allowed to
attempt it.
The oxygen is stored in the tank or cylinder merely by compression, it,
of course, being necessary to have a sufficient number of cylinders on hand to
supply enough gas for the particular job. This is also the case with the acetylene
cylinders. These, however, are not merely tanks into which that gas is com-
pressed,— for acetylene compressed above twenty-five pounds per square inch is
dangerous, — but contain certain liquids which have the property of "absorbing"
or " dissolving " acetylene, in which condition it is perfectly safe. The cylinders
are first filled with an absorbant material such as asbestos, which holds like a
sponge the absorbing liquid with its compressed and dissolved gas.
With this apparatus, the company w-ith which the writer is connected has
been most successful in the application of autogenous welding to the repair of
steam boilers. The field for such application is almost boundless, and the saving
that can be made over older methods by building up or strengthening corroded
parts with new metal homogenously united with the old must be obvious to all.
Fii.. I. Welding Tube Sheet.
high pressure " generator, as its field
44 T H E L O C O M O T I V E . [April,
The work to be successful must l)e most carefully performed and only by tliose
who are equipped with suitable apparatus and are expert in its use. So much
depends not only on having the gases of the applied flame properly mixed and
in proper proportions, but also on the correct application of the flame and its
heat to the metal that in so important work as boiler repairs, too great emphasis
cannot be laid on these requirements. An inexperienced operator even with
proper equipment could produce results which would be disastrous, and any one.
whether experienced or not, may obtain the equipment if he can afford the price.
For these reasons the writer is strongly advocating the licensing both of the
equipments for carrying out the work and of operators to use licensed equipments
in the repair of boilers. The work should further be carried out under the
the direction and supervision of one who is not on!}- informed in boiler con-
struction but who has a broader knowledge of the nature of metals and their
heat treatment than may be expected of even a most expert equipment operator.
As illustrating the character of boiler repairs that our company has suc-
cessfully undertaken, the following examples have been taken :
1. A corroded section of the plate at the mud-ring of a Manning boiler was
built up to its original thickness, the work being done without removing the
boiler, whereas the boiler-makers required the shipment of the boiler to their
shops for repair.
2. The welding of cracks in the ogee ring of three Manning boilers, the
welding of which was carried out in a few hours. The replacement of these
rings practically meant a reconstruction of the boilers, which would have been
a very expensive operation.
3. The welding of the vertical seams in the rtre-boxes of six Manning boilers
and also the welding of the rivets, it being impossible to caulk these seams so
as to produce a tight joint.
4. The welding of fourteen fire cracks in the girth seam of a horizontal
boiler directly over the fire, this work being carried out overhead. Repeated
efforts to take care of these cracks by ordinary means having proved unavailing.
5. The building up of the plates in the fire-boxes of six vertical boilers
over areas approximately six feet in length and 8 to to inches in width from the
mud-rings up. This method was adopted instead of the more expensive and less
efficient method of riveting in patches, which would sooner or later prove a
source of trouble.
6. The welding of numerous cracks in the neighborhood of fire door. This
is a very common form of trouble on all types of boilers.
7. The building on of metal on the bottom edge of the lire-door flange, which
had been worn thin by constant barring.
8. The welding in of a plate to form a new hand hole on a horizontal
boiler, the hand hole having been enlarged to the limit to take care of the corro-
sions due to leakages. In this way at small cost, the necessity of replacing the
tube sheet was avoided.
9. The welding of broken bridges in the tube sheet, it being practically
impossible to satisfactorily repair these in any other way, though attempts are
frequently made to plug them. (See Fig. i.)
10. Bags can be put up with the help of the oxy-acetylene flame in a frac-
tion of the time required by older methods and with more satisfactory results.
IJ. ]\Iore extensive repairs were carried out on locomotive boilers. Fig.
2 shows the side sheets of the fire-box of a locomotive repaired by welding in
the lower halves instead of riveting them. It can readily be seen that by
adding rivets and seams as in the case of patches, future trouble is invited, par-
ticularly where these rivets and seams come in the neighborhood of the fire. By
welding these half side sheets in, future troubles are avoided. In this same
fire-box, as can be seen from the illustration, patches were put in the back sheet
of each side. This boiler had been cracked between several stay-bolts on the
back head and these had been repaired by riveting on patches. The cracks then
extended beyond the patches, which were removed, the cracks being welded
1912.]
T H R L ( ) C O M C) T 1 \' E .
45
up and hlind rivets put in the hole. This repair materially reduced the lenj?th
of time the locomotive was out of commission, which was an important item.
12. Another locomotive fire-box had already had a riveted seam placed
just above the line of the fire on the side plates and it became necessary to replace
this seam, though the rest of the plates were in fair condition. The oxygen
cutting torch was used to cut out a strip about 5 inches wide, including this seam,
in each side plate. The patches were then welded in. the wi^ole operation was
carried out within two or three days. It would have required nvo or three weeks
" •'0O^*-i2l.a
xW V
'%
Fig. 2. Welded Fire-Box.
to repair it by ordinary means and the saving alone from this feature amounted
to hundreds of dollars.
These examples are chosen from a large number of such repairs which have
been thoroughly tested and proved satisfactorj'. They should give a general
idea of the scojie and character of the repairs that can be carried out by this
means.
The foregoing article by Mr. Cave, abstracts briefly a most comprehensive
lecture which he presented before The Hartford Steam Boiler Technical Club
on the evening of December 27, igii. The lecture was followed by a demon-
stration of the equipment and methods employed by Mr. Cave's company in
46 THELOCOMOTIVE. [April,
the welding and cutting of metals by the oxy-acetylene process, and was most
interesting and instructive to those who were present.
The HARTFORD company recognizes the possibilities which autogenous
welding has opened for the economical repair of machinery and metallic struc-
tures of all kinds. We have felt, however, that in so important a matter as
boiler repairs this new process should not be too hastily adopted for general
application. We are accordingly pleased at the evidence in Mr. Cave's paper that
he, as the head of a company which has done much in this line, appreciates the
dangers involved in the performance of such repairs by unskilled operators or
faulty apparatus. The success of a weld cannot be absolutely determined from its
external appearance and when that success is so dependent on the skill of the
operator and his manipulation of apparatus, we would hesitate to make use of this
new process in a repair the strength of which was vitally necessary to the boiler's
safety. There are many cases, however, where a defect appears which does not
in itself lessen the boiler's strength. In the remedy of such defects the auto-
genous weld may be applied without much risk and in this class of repair the
process should find a broad field of usefulness. Undoubtedly success in this work
will gradually overcome any- distrust of the weld for the repair of more vital
defects.
Boiler Explosions, Their Causes and Prevention.*
S. F. Jeter.
It is a great pleasure to be permitted to deliver a paper before the
representative boiler manufacturers of the country, and particularly so on this
subject and occasion. New Orleans was the scene of the speaker's first entry
into the steam boiler insurance field with the company that has had more to
do with the prevention of steam boiler accidents than any other organization.
The causes of steam boiler explosions are so varied that it will only be
possible to mention the more prominent ones in this paper. Broadly speaking,
there is one explanation for all boiler explosions; namely, the boiler or some
part of it is too weak to withstand the strain brought upon it. However, there
are many causes contributing to such weakness.
The public and many engineers assume that most explosions are caused
by some mysterious influence which cannot be foreseen or guarded against, but
as an actual fact, a definite cause can be given for most explosions of con-
siderable violence. That a large percentage of boiler explosions are from
causes that might have been foreseen and prevented, is a well established fact.
The Hartford Steam Boiler Inspection and Insurance Company's business
during the past forty-five years has been built upon this idea, and the Com-
pany's success and low loss ratio have demonstrated its correctness. Public
opinion is being aroused to the fact that many boiler explosions are preventable,
as evidenced by the present agitation for laws governing the construction and
operation of boilers. The lead of the city of Philadelphia has been followed
* A paper delivered before the American Boiler Manufacturers' Association at New Orleans
March 12-15, iqi?.
I9I2.] T H E L ( ) C () M O T 1 V !•: . 47
and improved upon by the State of Massachusetts. Ohio and several municipal
governments now have boiler laws patterned after those of Massachusetts, and
similar action is being seriously considered by a number of other states and
cities. I can speak from experience gained in the manufacture of boilers, and
I am sure you will bear me out in tlic statement, that good laws on this subject
of uniform character will be welcomed by the high-grade boiler manufacturer
as a distinct aid tending to eliminate unfair competition.
The cause of boiler explosions which I will deal with first, because it is
of particular interest to the manufacturer, is faulty design. Boilers are fre-
quently constructed too weak for the pressure to be carried. This does not
mean that the boiler will necessarily explode as soon as pressure is raised.-
Explosions from this cause usually occur after years of use, the overload on
the parts having had time to gradually weaken them until they are no longer
capable of resisting the excessive strain. Of course, a manufacturer has prac-
tically no control over the steam pressure to be used on a boiler, after he has
delivered it to the purchaser. However, if the manufacturer should stamp his
name and the safe working pressure for which it was designed on each boiler
built, it would act as a protection to his reputation in the event of excessive
pressure being used. Proper inspection and fixing of pressures by experts is
the logical remedy for explosions due to this cause.
A fault of design which often leads to an explosion is the adoption of a
shape which tends to deform under pressure. In such cases, if the movement
produced occurs in narrow limits along fixed lines, grooving or cracking is
almost certain to occur, finally causing an explosion, unless the defect is dis-
covered before the structure has been weakened to the breaking point. The
obvious remedy is to use shapes which internal pressure does not tend to change,
and if this is impractical to use such forms that the movement produced will
occur over considerable areas and not be confined to narrow limits.
Improper reinforcement of openings has occasionally been the cause of
boiler explosions. If the openings in boiler work were not generally of such
moderate dimensions this might be a more frequent cause of disaster. It may
be well to say here that no definite information is available regarding the dis-
tribution of stresses around an opening in a cylinder when subjected to internal
pressure; consequently, the design for the reinforcement of such openings is
by rule-of-thumb.
A cause of boiler explosions, where the design is primarily responsible, is
when the arrangement "does not permit of accessibility for the inspection of all
parts. This is especially so when the inaccessible parts are located where rapid
deterioration is likely to occur. No portion of the boiler proper should rest
directly on a foundation or have any of its parts buried in earth or ashes.
A design which does not permit free circulation of water in all of its parts
is liable to produce rapid internal corrosion, for unless a current is produced
by the circulation sufficiently strong to remove all bubbles of air that may
attach themselves to the surfaces, rapid corrosion is almost certain to ensue,
which if neglected may result in an explosion. Air, which is a mixture of about
four parts of nitrogen to one of oxygen, together with very small quantities
of other gases, dissolves to a certain extent in water. However, the oxygen,
being more soluble than the nitrogen, dissolves more readily and the proportion
of the gases found dissolved in the water are roughly one of oxygen to two
of nitrogen, instead of in the proportions found in the air. When the dissolved
48 T H E L O C O M O T I V E . [April,
air is liberated by the heat, the high percentage of oxygen causes the surfaces
on which the bubbles may collect, to be rapidly corroded. This accounts for the
severe corrosion of vessels containing water, which is merely heated without a
strong circulation being produced.
A correct boiler design will provide uniform flexibility throughout. A stiflF
rigid part next to one which is flexible is a menace to safety if there is any
tendency towards movement between the parts, either due to temperature changes
or pressure.
Defective workmanship is responsible for some explosions. The barbarous
practice of drifting rivet holes has doubtless contributed largely in the past
to such accidents. The reputable manufacturer of today, however, will not
knowingly permit such work.
Lack of properly flaring the tubes and nipples in water-tube boilers has
frequently resulted in explosions. The Hartford Steam Boiler Inspection and
Insurance Company have always advocated proper flaring, and sometimes manu-
facturers have taken issue with the Company on this point. Experience, which
has cost the Insurance Company many thousands of dollars, has fully demon-
strated the correctness of their position in this matter. The safety of the
joints between a tube and plate when expanded and flared or merely expanded,
is not a question of the relative strength of such connections newly made. When
for some reason connected with the operation of a boiler a connection of this
kind becomes loose due to a movement of the parts from expansion or vibra-
tion, together with the excessive weight sometimes sustained, the tube or nipple
with a flared end is decidedly giore safe than one which is merely expanded.
The flared nipple usually gives warning of its looseness by leakage before it
pulls out.
We all know from experience that the tendency is for employees to cover
up mistakes in the shop. A manufacturer cannot guard his reputation from
injury by this means too carefully. A loss of reputation for good work,
after it has been well established, is many times more costly to the manufacturer
m dollars and cents than the correction of errors before work leaves the
shop.
Defective material is sometimes the cause of boiler explosions, and the
boiler manufacturer is largely dependent upon the producer of the material
entering his product for protection in this respect. Nothing but material of
the best quality should be specified for all parts of a boiler which are called
upon to resist the strains produced by the pressure of steam, and every precaution
.should be exercised to see that such material is obtained.
Cast iron should never be used in any part of a boiler called upon to resist
tensile strains. This is in thorough accord with your views on the subject as
expressed in your uniform boiler specifications.
A cause of explosions which is particularly reprehensible because of its
being preventable, is due to an owner's willingness to pit his judgment against
more competent or conservative advice. Often boilers are known to be in
need of repairs, but the work is put off to a more convenient season. A feed
pump refuses to start, and instead of fires being drawn as soon as the water
reaches the lowest safe level, a chance is taken that it can be run a little longer.
Pressures are sometimes carried higher than reasonable safety would permit,
to avoid the expense of larger engines, or better boilers. Boilers are forced
beyond a reasonable duty for the heating surface they contain. This is a feature
it,i2. 1 T H 1-: L O C O M () T I V K . 49
that must be reckoned with more in the future than it has been in the past.
Many engineers are apparently trying to discover by experiment the limit to
the rate of transfer of heat from lire to water through the medium of boiler
tubes and plate. In order to show minimum investments and other economies,
resulting from high rates of driving, engineers are prone to advise overloads
on both engines and boilers, and all seem to overlook the ail-important question,
Is it safe?
Boiler explosions are also the result of neglect or carelessness in operation.
Scale and deposit are often allowed to collect in quantities that are dangerous
Connections to water columns are allowed to become stopped. Oil is permitted
to enter the boiler with the feed water. Repairs to settings which may affect
the safety of the boiler are neglected. Safety valves are not regularly tested
to ascertain if they are in operating condition. Occasionally a boiler owner
who discovers his safety valve leaking, with an eye blind to every consideration
except the prevention of loss of steam, places a stop valve on the connection
to the safety valve or plugs the outlet. A steam gauge registers incorrectly and
the engineer screws down on the safety valve in an endeavor to make the gauge
show the correct pressure. The pressure of steam is not sufficient to produce
the results desired with the machinery using it, and the safety valve is deliber-
ately made inoperative to overcome the difficulty. All of these conditions have
been the cause of boiler explosions in the past and they probably will continue
to contribute their share in the future until the steam user is more thoroughly
educated in the matter of the risk he runs by such carelessness.
Tube failures, which are chiefly confined to the water-tube type of boiler,
are a source of grave concern to the boiler insurance interest on account of
the difficulty to guard against the usual failure of this kind by inspection. A
defective weld usually does not show on the surface of the tubes, and even
where the surface indications would lead to suspicion, a large percentage of
the tubes in water-tube boilers are beyond the reach or vision of the inspector.
The thorough inspection of tubes before they are placed in the boiler, while
very unsatisfactory, even taken in connection with the mill test, is about the
only protection possible against accidents due to defective tubes.
The seamless tube, of course, will prevent accidents due to defective welding,
but tubes made by this process are not always of uniform thickness, and with
the cold drawn product there are apparently internal strains produc'ed by the
process of manufacture which sometimes cause the tubes to break when merely
heated. If cold drawn tubes are used for boiler purposes, the annealed stock
should be obtained. Hot drawn seamless tubes are meeting with considerable
favor among engineers for boiler purposes. A considerable percentage of tube
failures occur without the slightest evidence as to their cause. A welded tube
frequently break.s through the solid metal away from the weld, without being
corroded or weakened in any way that may be detected by the eye, and without
evidences of overheating. There must be some reason for such failures.
It is a fact that while pressures and rates driving have been remarkably
increased during the past 15 or 20 years, no increase in the thickness or strength
of tubes has occurred. That the thicker tube is safer seems to have been
demonstrated by a number of cases where heavy tubes have been put in place
of those of standard gage at the recommendation of the Hartford Company,
and the tube troubles have ceased. Of course, it can be contended that the
theoretical factor of safety is higher on tubes even of standard thickness than.
50 THELOCOMOTIVE. [April,
on almost any other portion of the boiler. However, under operating conditions
accompanying high rates of driving, is it not possible that there are decided
fluctuations in the temperature of the material in the tubes? The rapid forma-
tion of steam bubbles removes for a certain interval of time the water protection
from the inner surface of a tube, and the thinner the material, the higher will
its temperature rise during a given time in which it is not protected. It is
conceivable that the structure of the metal in a thin tube may be affected in
time by the constant change in temperature until it gives out, while the thicker
tube might not be affected to the same degree by this means.
This idea is only advanced as a possible explanation for some of the
tube accidents which seem to defy definite causes being assigned for them.
The thicker material in the cases of welded tubes will make more certain
that the required strength is obtained in the weld, also, surface imperfections
in the material would not affect the strength to the same degree in the thick
tube as it would in the lighter one.
The importance of the question of tube failures to the operator of boilers
as well as to the insurance interest can be appreciated when I say as I believe
I can conservatively, that the toll of loss of life and limb exactly by such
failures probably exceeds other classes of boiler accidents when the relative
number of fire-tube and water-tube boilers in use is considered.
Corrosion has been the cause of many serious explosions, but with boilers
built accessible for inspection, explosions from this cause may be reduced to a
minimum where the boilers are under the care of a competent inspection
service.
A source of explosions, external to the boiler itself, but which has produced
very serious disasters, is the improper arrangement of steam piping. It is very
dangerous indeed to attempt to connect a boiler to a steam line where the
piping is arranged so that water pockets may be formed. A water-hammer is
likely to result in such cases which may break the pipe connections, and this
in turn may produce an explosion of the boiler itself.
A source of very disastrous explosions has been the prevalence of the hidden
crack or so-called lap-seam crack. The cause of these defects are either the
form of seam, poor material, improper shape of the joined ends of the sheet,
or the abuse of the material in the process of manufacture ; or possibly a com-
bination of some of these causes. That the form of seam alone is not the only
factor is well demonstrated by the fact that all lap seams do not fail in this
manner and also that some seams of the butt joint type have thus failed.
It is, of course, readily recognized that with every precaution which can
be taken, boiler explosions cannot be entirely eliminated but their number may
be lessened materially. A proper inquiry into all accidents of this kind by
Government officials qualified and clothed with ample authority to get at all
facts in each case, and the blame, if any, placed where it properly belongs, would
tend to reduce the number of explosions materially. This is a feature we might
profitably copy from our English cousins. /
I9I2.
THE HJCOMOTIVE
51
Repairing' Bag-g-ed Fire Sheets.
J. P. Morrison, Inspector.
A very common occurrence in the operation of steam boilers is the bagging
of the fire sheets, due to the presence of scale, oil, etc., that may prevent the
proper cooling of the metal by the contained water.
It is very much the best, when possible, to repair such defects by heating
and driving the metal back to its original position instead of resorting to patch-
ing. In driving up a bag it is, of course, desirable to prevent as far as possible
the marring of the metal by hammer marks and to leave the surfaces straight
and true to the original form. Tlie success with which a repair of this kind
may be accomplished depends largely upon the skill of the boiler-maker, but
proper tools are almost indispensable if a first-class job is to be obtained.
The usual method of heating the sheet with a fire pot and bellows is familiar
to nearly all boiler-makers and to many boiler owners who have had occasion
to have such repairs made. The gasoline blow torch is now sometimes used
instead of the old fire pot where compressed air is available, and the results
obtained by heating in this manner are generally satisfactory.
The novice can appreciate that if an attempt should be made to straighten
a bent piece of rod without an anvil of some kind to hammer on, it would be
almost impossible to obtain satisfactory results, and in a measure it is as difficult
to straighten a bagged sheet without some similar device. The block here illus-
trated can be used as an anvil against which the boiler sheet may be driven.
It is made with one face to a radius of 36 inches and the other 30 inches, so
that one face or the other will fit approximately any shell between 54 inches
and 84 inches in diameter, and therefore, only one block is necessarv'. The
width of the block is limited by the size of the man-hole opening to about 12
or 13 inches and the length of from 12 to 15 inches is generally sufficient. If
3 inches thick the weight will be about 85 to no lbs., which will permit good
work without being difficult to handle. A hole is tisually drilled in the end
and threaded for a i-inch pipe to facilitate handling.
By placing this block over the bulged part after each heat and using the
proper kind of hammers, the metal may be driven to its original position without
corrugations or hammer marks. A final heat and careful use of a flatter will
leave the sheet in practically as good condition as before it was bulged.
THE LOCOMOTIVE
[April,,
HARTFORD, APRIL, 1912.
Single copies can be obtained free by calling at any oj the company's agencies .
Subscription price so cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter froin this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
Mr. Baumhart's paper in' this issue on the Ohio Boiler Inspection Law we
are sure will be read with interest by those who appreciate the need of
governmental supervision over the operation of steam boilers. The danger ta
life and property which is inherent in every steam generating vessel is ample
justification for such supervision and for legal enactments which will compef
compliance with approved methods and practices.
In Ohio the legislature evidently realized that adequate measures of safety
included both a frequent inspection of the condition of each boiler and the estab-
lishment of definite standards of structure, equipment, and installation. It
appreciated that these were all strictly technical questions on which only those
expert in such matters were competent to pass and it therefore wisely delegated
to a commission of such experts authority to determine those standards and'
to establish them with the force of law. This is all very gratifying to the
Hartford Company for it indicates a public realization of the necessity for
those measures which for years this company has contended were essential to
the safeguarding of boiler operation. It started on the theory that many a
boiler disaster was preventable had the condition of the boiler been previously
determined, and it organized and maintained a system of inspection which in
the past forty-six years has proved that theory correct. The experience of
those years enabled it to advocate certain standards of approved construction
and installation and it is accordingly a matter of pardonable pride to the
Hartford that the experts of the Ohio Board of Boiler Rules, following the-
example of Massachusetts, have given their endorsement to so many of those-
standards b}' including them in the legal regulations of their commonwealth.
Richard Teller Crane.
The April issue of The Valve Wnrld is devoted to an appreciative tribut-e-
to the memory of Richard Teller Crane, late president of Crane Company,
whose death occurred on January 8th, 1912. In it is told the life story of the-
man whose genius as a mechanic and an organizer made possible the great-
commercial institution which bears hi? name and which is so well known tr-
1912.
T H 1-: L () C O M O T I V E .
53
steam users throughout the land. Of him I'he Valve World write>:
'■ He lived a long and eventful life in the age of iron and steel and in
the developments of that age he wrought not only a journeyman's but a
master's part. He was a consi)icuous member of that class of men to which
this country has not yet paid its meed of praise simply because as yet it but
imperfectly realizes the immense value to this country of the skilled and
ingeiDOus mechanics of great busim-ss ability whom the last century produced."
Boiler Explosions During- 1911.
We desire to call attention to the statistics concerning boiler explosions
•which occurred during 191 1. Great care has been exercised in the compilation
of the chronologically arranged lists, upon which the appended summary is
based, and it is our belief that we have accounted for by far the greater number
■of boiler accidents which has taken place in the United States in the past year.
As the accounts are received, and usually several newspaper clippings or letters
reach us in regard to each explosion, they are carefully scrutinized and com-
pared so that the actual facts are determined as nearly as possible.
It happens occasionally that our source of information is unreliable and
"that our lists are correspondingly inaccurate. When this occurs we take pleasure
in correcting any errors which are called to our attention, and greatly appre-
ciate any information which will lead to greater accuracy in our lists.
We have been informed of one account, given in The Locomotive for
October, which was incorrect, viz. Item No. 298, July 19, the explosion of a
boiler on Lafaj'Ctte Boulevard, Detroit, Mich. Our correspondent states that
no explosion took place there.
The summary follows:
Sl'.m.m.^rv ok Boiler Explosions for 1911.
MONTH Number of
^"^''^"- Explosions.
Persons
Killed.
Persons
Injured.
Total of
Killed and
j Injured.
January
February,
March. '
April.
May.
June.
July
August
September. ....
October
November, ....
December, ....
76
44 1
39- 1
39
43
31
42
32
29
48
39
37
22
31
27
14
18
30
18
13
14
II
17
43
52
38
22
39
17
34
29
20
53
35
34
65
83
65
36
57
47
52
42
27
67
46
51
Totals, ....
499 222
416
638
54 THELOCOMOTIVE. [Avril,
Boiler Explosions.
December, 191 i.
(463.) — On or about December i the boiler of a locomotive on the Houston
East & West Texas railroad exploded, near Houston, Texas. Three men were
injured.
(464.) — A boiler exploded, December 2, at the McVeagh Lumber Co.'s
plant. Reader, Ark. Three men were killed and three others injured. Property
damage, due to the explosion and resulting fire, was estimated at $25,000.
(465.) — On December 3 the boiler of the towboat Diamond, owned by the
the Diamond Coal & Coke Co., exploded on the Ohio river, about five miles
south of Pittsburg, Pa. Five men were instantly killed, two seriously injured,
and several other persons slightly hurt.
(466.) — A cast-iron heating boiler fractured, December 3, in the Southern
New England Telephone Co.'s building. Meriden, Conn.
(467.) — The furnace of . a vertical boiler collapsed. December 4, in the
plant of the Jackson Co., Nashua, N. H. No one was injured.
(468.) — On December 4 a tube ruptured in a water-tube boiler at the
mirror factory of The Zahn & Bowley Co., East Rutherford, N. J.
(469.) — A boiler exploded, December 4, during a fire at the United Express
Co.'s stable in Jersey City, N. J. Two men were injured.
(470.) — On December 5 a blowoflf pipe ruptured at the plant of the Electric
Steel Elevator Co., Minneapolis, Minn. One man was slightly scalded.
(471.) — A tube ruptured, December 6, in a water-tube boiler in Public
School No. 28, Scranton, Pa. No one was injured.
(472.) — On December 6 a hot-water boiler exploded in the plant of the
North Pole Dye Works, Houston, Tex. No one was injured, but the building
was wrecked.
(473-) — On December 7 two sections of a cast-iron boiler cracked in the
Y. M. C. A. building, Frederick, Md.
(474.) — A blowoff pipe ruptured, December 8. at the plant of the Merrill-
Springer Co., Bethel, Maine.
(475.) — On December 8 a tube burst in a vertical tubular boiler in the
gas producer plant of the Southern Power Co., Charlotte, N. C. The explosion
caused a fire which damaged property to the amount of $2,000. One man was
killed and two others were injured.
(476.) — The boiler of freight locomotive No. 754, on the D. & H. railroad
exploded, December 8, near Westport. N. Y. One man was killed and two
others severely injured.
(477.) — On December 9 a sectional cast-iron boiler fractured in the apart-
ment house at 80 St. Botolph street, Boston, Mass.
(478.) — A sectional cast-iron boiler fractured, December 10, in the Phoenix
Hotel, Findlay, Ohio.
(479.) — A tube ruptured, December 11, in a water-tube boiler in the
Bettendorf Axle Co.'s plant, Bettendorf, Iowa. The boiler was considerably
damaged.
(480.) — On December 11 a tube ruptured in a water-tube boiler in the
Waukegan, 111., plant of the American Steel & Wire Co.
1912.] T H E LOC'OMOT I V E . 55
(481.) — A cast-iron header in a water-tube boiler fractured, December 13.
in the Miiford, Attleboro & Woonsocket Street Railway Co.'s plant, Franklin.
Mass.
(482.) — On December 13 the boiler of a locomotive on the Trinity &
Brazos Valley railroad exploded, near Dallas, Texas. Two men were killed
and one other severely injured.
(483.) — A tube ruptured, December 15, in a water-tube boiler in the plant
of the American Gas & Electric Co., Muncie, Ind.
(484.) — On December 15 a blowoff pipe burst at the plant of E. T. Steele
& Co., textile manufacturers, Bristol, Pa. One man was scalded.
(485.) — A tube ruptured, December 18, in a water-tube boiler, at the
E>onora Wire Works plant of the American Steel & Wire Co., Donora, Pa.
(486.) — A boiler ruptured, December 19, in the American Sand & Gravel
Co.'s plant, Carpentersville, 111.
(487.) — On December 19 the crownsheet of a locomotive on the P. C. C. &
St. L. railroad blew out near Jones station, east of Piqua, Ohio. One man
was killed and two others injured.
(488.) — The boiler of McCormick Brothers' sawmill exploded, December
20, at Ideal, Ga. Seven men were injured, one of them seriously.
(489.) — On December 21 a boiler burst in the Beatty steam laundry, Ros-
well, N. M. One man was severely injured. The property loss was estimated
at $500.
(490.) — A boiler exploded, December 21, in the Lowman mill. Apiary,
near Rainier, Ore. Two men were killed and two others injured.
(491.) — On December 23 a blowoff valve burst at the plant of the Chicago
Malleable Castings Co., Chicago, 111. One man was fatally scalded, dying the
following day, and another was severely burned.
(492.) — A heating boiler exploded, December 24, in the Flushing avenue
police station, Brooklyn, N. Y. No one was injured. Property damage was
estimated at $300 to $400.
(493.) — On December 25 a heating boiler burst in the Methodist Episcopal
church, West Ocean Grove, N. J.
(494.) — A tube burst, December 27, in a water-tube boiler at the plant
of the Cadoza Lace Co., Pawtucket, R. I.
(495.) — On December 28 a blowoff pipe ruptured in the Eureka Brick
Co.'s plant, Lynnhaven, Va.
(496.) — A boiler exploded, December 28, in the basement of No. 4 engine
house, Lexington street, Baltimore, Md. No one was injured.
(497.) — Several cast-iron headers in a water-tube boiler fractured, Decem-
ber 29, in the water and light plant of the City of Starksville, Miss.
(498.) — The boiler of a freight locomotive on the Wabash railroad
exploded, December 29, at Thamesville, Mich. One man was fatally and
another slightly injured.
(499.) — On December 30 a sectional cast-iron heater fractured in the
metal working plant of the George Q. Hill Co., Boston, Mass.
5(3 T H E L O C O M O T I V E . [Ai-ril.
January, 1912.
(i.) — On January i a small heating boiler burst in the plant of the
Jackson Milling Co., Steven Point, Wis. No one was injured.
(2.) — A hot-water heating boiler exploded, January 2, in the basement of
the Wren-Clancy department store, Altoona, Pa. Three persons were injured
and the property damage was variously estimated at $5,000 to $10,000.
(3.) — On January 2 a sectional cast-iron boiler ruptured in the furniture
store of Haglage & Hawkins, Kansas City, Mo. No one was injured.
(4.) — A boiler burst, January 2, in the basement of Plymouth Church,
Brooklyn, N. Y.
(5.) — On January 2 the crownsheet of a boiler of the locomotive type
failed in the Imperial Laundry, Hamilton, Ohio. The explosion and resulting
fire caused a property damage of $50,000. The boiler was said to be thirty
years old.
(6.) — On or about January 3 a heating boiler in the county jail at Mc-
Alester, Okla., exploded. The building was somewhat damaged but no one was
injured.
(7.) — On January 4 a boiler burst at the Spriiigfield, Ohio, water works
plant. According to the newspaper account a patch blew off from one of the
boilers.
(8.) — A blowoff pipe ruptured, January 4, at the cotton compress of the
Warrant Warehouse Co., Birmingham, Ala.
(9.) — On January 5 the boiler of a locomotive engine exploded in the
Southern Pacific roundhouse, Los Angeles, Calif. Two men were killed and
three others injured.
(10.) — The boiler of a locomotive on the Bartlett & Western railroad
exploded, January 5, near Georgetown, Texas. One man was killed and another
injured.
(11.) — A hot-water boiler burst, JanuaVy 5, in the basement of the
residence of Ed. Rader, Allentown, Pa. No one was injured.
(12.) — On January 5 a hot-water boiler burst in the basement of a two-
story brick dwelling at 281-283 Thirty-third street, Milwaukee, Wis. The ex-
plosion caused a fire which destroyed the building with a loss estimated at
$12,000. No one was injured.
(13.) — Three cast-iron headers fractured, January 6, in a water-tube boiler
at the Washington & Lee University, Lexington, Va.
(14.) — On January 6 a section of a hot-water boiler exploded in the boiler
house of Z. G. Simmons, Kenosha, Wis. The loss was estimated at several
thousand dollars.
(15.) — A hot-water heater exploded, January 6, in the mail car of a Rock
Island train at the union station, Cedar Rapids, Iowa. One man was slightly
injured.
(16.) — On January 6 a hot-water boiler burst on the premises of William
P. Northrup, Buffalo, N. Y. Property damage was estimated at $5,000. One
account of the explosion states that " Just what caused it to explode could not
be learned yesterday, but it is thought that the boiler became too warm and
burst, as is sometimes the case with new boilers."
(17.) — A boiler exploded, January 7, in the residence of Max L. Woolf,
Chicago, 111. The resulting fire almost totally destroyed the building. No
one was injured.
19I2.J T H E L C) C O M O T I V E . 57
(i8.) — A tube ruptured. January 8, in a water-tube boiler at the Penn
Central Light & Power Co.. Altoona. Pa.
(19.) — A cast-iron heater burst, January 8, at the High School. Salis-
bur>', Mo.
(20.) — The boiler of a threshing engine exploded. January 8, at Star
City, Ind. One man was seriously injured.
(21.) — On January 8 a boiler exploded in a building being constructed at
84 Gates avenue, Montclair, N. J. One man was painfully injured.
(22.) — A vertical tubular boiler exploded, January 8, in the cellar of the
provision house of George Doersch Co., New York City. Two men were
injured. Property damage was estimated at $1,500.
(23.) — On January 8 a boiler, used in the process of cutting ice, exploded
at Salem, N. Y. One man was fatally injured.
(24.) — A boiler explosion occurred, January 8, in the residence of William
Hoagland, West Chester, Pa., causing considerable damage.
(25.) — On January 9 a tube ruptured in a water-tube boiler at the plant
of the Inland Steel Co., Indiana Harbor, Ind.
(26.) — A boiler exploded, January 9, on the farm of Samuel Hadom, near
Wheeling, W. Va. One person was slightly injured and the boiler house was
completely demolished.
(27.) — A boiler exploded, January 9, in the cellar room of the Imperial
Laundry, Hamilton, Ohio, causing a fire which destroyed the building.
(28.) — On January 9 the heating boiler of the Calvin College and Theo-
logical Seminary, Grand Rapids, Mich., exploded, making the entire heating
system useless.
(29.) — On January 9 a tube ruptured in a water-tube boiler in the plant
of the Ehret Magnesia Mfg. Co., Port Kennedy, Pa.
(30.) — A boiler flue burst, January 10, in the Fort Worth and Denver
shops, Amarillo, Texas. Four men were injured.
(31.) — On January 10 a hot-water heater exploded in the residence of
William S. Brace, West Hartford, Conn.
(32.) — A boiler exploded, January 10, in the parochial school of the Church
of the Sacred Heart of Jesus, AUentown, Pa. The loss was estimated at $1,000.
(33.) — On January 11 a boiler exploded in the plant of the American
Perfectile Co., Henry Clay, Del. Two men were slightly injured and consider-
able property damage was done.
(34.) — On January 11 an accident occurred to the boiler of a locomotive
belonging to the Hope Lumber Co., Hope, Ark.
(35.) —A bolt blew out of a boiler, January 11, at the coal mine of E. J.
Walker & Co., Brisbin, Pa.
(36.) — A hot-water heater exploded, January 11, in a trolley car of the
Milwaukee Electric Railway & Light Co., Milwaukee, Wis. One person was
fatally and several others severely injured.
i2,7-) — On January 12 a boiler exploded at the Clarence colliery of the
Hillside Coal & Iron Co., Pittston. Pa. No one was injured.
(38.) — A tube ruptured, January 13, in a water-tube boiler in the plant of
the American Steel Foundries, Alliance, Ohio.
(39.) — On January 13 a heating boiler burst in the Roberts Street School,
Lestershire, N. Y.
58 THE LOCOMOTIVE. [April,
(40.) — On or about January 13 a heating boiler burst on the premises
of C. H. Mott, Adrian, Mich.
(41.) — A boiler tube burst, January 14, in the boiler in the Methodist
Episcopal Church, Lestershire, N. Y.
(42.) — A section of a cast-iron heater fractured, January 14, in the apart-
ment house of Mrs. Pauline Danere, New York City.
(43.) — On January 14 six cast-iron headers ruptured in a water-tube boiler
in the Multnomah Hotel, Portland Ore.
(44.) — A hot-water heater exploded, January 14, in a trolley car of the
Lehigh Valley Transit Co., at Fullerton, Pa. One man was injured.
(45.) — On January 15 a boiler exploded at the No-Name mine, on the
L. B. Jones land in Newton county, near Joplin, Mo. Three men were killed
and one other was injured.
(46.) — A blowoff pipe failed, January 16, at the plant of the Tremont
Mfg. Co., Boston, Mass.
(47.) — On January 16 a boiler exploded at the plant of the American
Silica Co., Richwood, Mich.
(48.) — A boiler exploded, January 16, at the grain mill of Harr & Cropp
Co., Meadland, W. Va. One man was instantly killed and three others were
fatally injured. The property damage was estimated at $1,000.
(49.) — The boiler of a locomotive on the Louisville & Nashville railroad
exploded, January 16, near Longrun station, Ky. The explosion was caused
by a collision of a Louisville & Nashville and a Chesapeake & Ohio train.
(50.) — On January 16 a boiler burst in the machine and plumbing shop
of Fred Williams, near North East, Pa. No one was injured.
(51.) — A boiler exploded, January 17, at Colebrook, twelve miles south
of Lebanon, Pa. The boiler was owned by the United Coal & Ice Co., and
was being used in the process of ice harvesting. Six men were seriously injured,
two of them probably fatally.
(52.) — On January 17 the boiler in the basement of the Holy Rosary
■Convent, West Hoboken, N. J., exploded. There was considerable damage to
property.
(53.) — A boiler burst, January 17, in the residence of John B. Kates.
Collingswood, N. J.
(54.) — Eight sections of a cast-iron heater ruptured, January 17, in Science
Hall of Valparaiso University, Valparaiso, Ind.
(55.) — On January 18 a section cracked in a cast-iron heating boiler in
the belt dressing plant of the Cling Surface Co., Buffalo, N. Y.
(56.) — On January 18 a boiler ruptured at Dr. W. B. Fletcher's sanatorium.
Indianapolis, Ind.
(57.) — A heating boiler exploded, January 18, at St. Mary's Academy.
Danville, 111.
(58.) — On January 18 a hot-water boiler burst in the Lafayette apartment
house, 320 Madison avenue. New York City. No one was injured.
(59.) — On January 19 the boiler of the river steamer Sarah Dixon ex-
ploded, four miles south of Kalama, Wash. Three men were killed.
(60.) — A tube ruptured, January 19, in a water-tube boiler in the stamp
mill of the Baltic Mining Co., Baltic, Mich.
(61.) — On January 19 a tube ruptured in water-tube boiler No. 9 at the
I9II.] THE LOCOMOTIVE. 59
plant of the Monongahela Light Co., Rankin, Pa. Two men were injured. (See
Items Nos. 62. 63 and 64.)
(62.) — On January 19 a tube ruptured in water-tube boiler No. 11 at the
plant of the Monongahela Light Co., Rankin, Pa. (See Items Nos. 61, 63 and 64.)
(63.) — On January 19 a tube ruptured in water-tube boiler No. 13 at the
plant of the Monongahela Light Co., Rankin, Pa. (See Items Nos. 61, 62 and 64.)
(64.) — On January 19 a tube ruptured in water-tube boiler No. 14 at the
plant of the Monongahela Light Co., Rankin, Pa. (See Items Nos. 61, 62 and 63,
These four accidents occurred at different times but all within an hour.)
(65.) — On January 20 a boiler failed at the Minden Edison Light & Power
Co., Minden, Neb.
(66.) — A cast-iron sectional boiler fractured, January 20, in the restaurant
of Housman & Co., Boston, Mass.
(67.) — On January 21 a tube ruptured in a water-tube boiler at the Fort
Wayne RolHng Mills Co.'s plant. Fort Wayne, Ind. One man was injured.
(68.) — A hot-water boiler exploded, January 21, in the residence of J. G.
Danio, Kenmore, N. Y. The damage was slight.
(69.) — On January 22 a heating boiler exploded in the Cement Central
Hotel, Allentown, Pa. No one was injured.
(70.) — A heating boiler exploded, January 22, in the residence of Captain
J. F. Tibbetts, Athens, Ga. One man was seriously injured.
(71.) — On January 22 a tube ruptured in a water-tube boiler in the cotton
mill of Swift Mfg. Co., Columbus, Ga.
(72.) — A cast-iron heater fractured, January 22, in a water-tube boiler
at the plant of the Hill Clutch Co., Cleveland, Ohio.
(73.) — On January 23 a tube ruptured in a water-tube boiler at the planing
mill of W. D. Young Co., Bay City, Mich. One man was injured.
(74.) — On January 23 a tube ruptured in a water-tube boiler at the plant
of the Pee-Dee Mfg. Co., Rockingham, N. C.
(75.) — A tube ruptured, January 24, in a water-tube boiler at the plant
of Marshall Field & Co., Chicago, 111. Considerable damage was done to the
boiler.
(76.) — Three sections of a cast-iron heating boiler fractured, January 24,
in the hotel of Mary E. Schaefer, Findlay, Ohio.
(77.) — A blowoff pipe failed, January 24, at the cotton seed oil mill of
Frank G. Kinney & Co., Kansas City, Kans. One man was injured.
(78.) — On January 24 a tube burst in the boiler of the lumber schooner
Arctic, while the vessel was entering San Francisco harbor.
(79.) — Six sections of a cast-iron heater fractured, January 25, in the
hotel of H. P. & Mary G. Canode, Amarillo, Texas.
(80.) — On January 25 a tube ruptured in a water-tube boiler in the paper
mill of the Kimberly-Clark Co., Kimberly, Wis.
(81.) — A boiler exploded, January 25, at the Smith- Pane Lumber Co.'s
plant, near Braxton, Miss. One man was seriously injured and four others
slightly hurt.
(82.) — On January 26 the boiler of a New York Central locomotive ex-
ploded near Oneida, N. Y. The engineer was instantly killed and the fireman
was severely injured.
60 THE LOCOMOTIVE. [April
(83) — A cast-iron elbow on a blowoff pipe failed, January 26, at the
plant of the Lynn Gas & Electric Co., Lynn, Mass. One man was injured.
(84.) — On January 27 a heating boiler exploded in the basement of the
Continental, a boarding house, Rumford Falls, Me. One woman was seriously
injured.
(85.) — A boiler exploded, January 27, on the farm of Israel Weilich,
near Washington, Pa. One person was seriously and perhaps fatally injured.
(86.) — A steam heater exploded, January 28, in the residence of Randolph
H. Chandler, Thompson, Conn. Property damage was estimated at $1,500.
(87.) — On or about January 28 a boiler burst in the offices of the
American Cement Co., Egypt, Pa.
(88.) — On January 28 a boiler ruptured at the plant of the Wyoming
Valley Lace Mills, Wilkes-Barre, Pa.
(89.) — The boiler of a locomotive exploded, January 29, in the Southern
Pacific roundhouse at San Francisco, Calif. One man was seriously injured.
(90.) — On January 31 a cast-iron elbow failed at the Ridgespring Oil
Mill, Ridgespring, S. C. One man was injured.
February, 1912
(91.) — On February i, a blowoff pipe burst at the plant of the Lang Mfg.
Co., West Point, Ga. One man was slightly scalded.
(92.) — A blowoflf pipe burst, February 2, at the plant of the Lynn Gas &
Electric Co., Lynn, Mass. One man was injured.
(93.) — On February 3 a blowoflf pipe burst in the P. Echert factory of the
National Candy Co., Cincinnati, Ohio.
(94.) — On February 4 a heating boiler burst in St. Mark's Lutheran
Church, York City, Pa.
(95.) — A heating boiler burst, February 4, in the basement of the Brookline
Presbyterian Church, Chicago, 111. The property damage was estimated at $2,000.
(96.) — The boiler of a Lehigh Valley freight engine exploded, February 4.
at Flagtown, near Somerville, N. J. Two men were killed and two others
injured.
(97.) — On February 5 a boiler of the locomotive fire box type exploded
at the quarry of the Royal Marble Co., near Knoxville, Tenn. Two men were
killed, three others injured, and property was damaged to the extent of over
$1,000.
(98.) — On February 6 a boiler exploded at the rendering plant of E. E.
Frith, at Dubuque, la. Property damage was small.
(99.) — A slight accident occurred, February 6, to a boiler in the plant of
the Hemingway & Bartlett Silk Co., Watertown, Conn. (See also Item No. 106.)
(100.) — Ten cast-iron headers ruptured, February 6, at the Ohio Electric
Railway Co.'s power plant, Medway, Ohio.
(loi.) — On February 7 a boiler exploded at the Pond Lily Laundn-. Dye-
ing & Cleaning Co.'s plant, New Haven, Conn.
(102.) — A boiler burst, February 7, in the Glidden School. De Kalb. 111.
(103) — Four cast-iron headers fractured, February 9. in a water-tube
boiler at the Iroquois Co.'s " Chittenden Hotel," Columbus, Ohio.
191 1.] THE LOCOMOTIVE. 61
(104.) — On February 10 a heating boiler exploded in the residence of
George Golsener, College Point, N. Y.
(105.) — On February ii a boiler exploded in the residence of M. W.
Boyle. Elizabeth, N. J. The damage was slight.
(106.) — On February 11 a slight accident occurred to a boiler at the plant
of the Hemingway & Bartlett Silk Co., VVatertown, Conn. (See also Item No. 99.)
(107.) — A blowoflf pipe burst, February 11, at the plant of the Watson
Oil Mill Co., Starr, S. C. The boiler setting walls were considerably damaged.
(108.) — A sectional cast-iron heating boiler burst, February 11, in the
apartment house of Louville Niles, Roxbury, Mass.
(109.) — On February 11 a tube ruptured in a water-tube boiler at the
power house of the Charleston Illuminating Co., a plant of the National Light,
Heat & Power Co., Charleston, 111. One man was injured.
(no.) — On February 11 a boiler exploded during the progress of a fire
at the patent leather factory of W. C. Welch & Co., Woburn, Mass. No one
was injured.
(ill.) — On February 12 a cast-iron heater failed in engine house No. 5,
City of Bridgeport fire department, Bridgeport, Conn.
(112.) — A boiler burst, February 12, in the saw mill of E. Libby & Sons
Co., Gorham, N. H.
(113.) — On February 12 a cast-iron heating boiler burst in a building
owned by William Crane, at 3-5 Vassar street, Cambridge, Mass.
(114.) — A boiler explosion occurred, February 12, at the tobacco rehand-
'ling house of R. F. Wright, West Mayfield, Ky. One man was seriously injured.
(115.) — On February 13 a boiler burst at the plant of the Reed Colliery
Co., Berwindale, Pa.
(116.) — A heating boiler exploded, February 13, in the residence of Dr.
A. G. Humphrey, Galesburg, 111.
(117.) — A boiler exploded, February 14, in a vacant building owned by
the Church of St. Martin of Tours, Brooklyn, N. Y.
(118.) — On February 14 a cast-iron header ruptured in a water-tube boiler
at the Thirty-third and Market streets station of the Philadelphia Rapid Transit
Co., Philadelphia, Pa.
(rig.) — A blowofT pipe burst, February 15, at the Milwaukee Downer Col-
lege, Milwaukee, Wis. One man was slightly injured.
(120.) — A slight boiler explosion took place, February 15, at the plant of
the Kennedy Laundry & Supply Co., Pullman, 111.
(121.) — A boiler exploded February 15, in the garage of Charles Praden-
hauer, Bernardsville, N. J. No one was injured.
(122.) — On February 17 a sectional cast-iron boiler burst at the Sedgwick
Machine Works, Poughkeepsie, N. Y.
(123.) — On February 19 a water-tube boiler exploded at the saw mill of
the Bond Lumber Co., Bond, Miss. The explosion was a very violent one,
causing property damage amounting to over $27,000. Four men were killed and
two others injured.
(124.) — Two cast-iron headers in a water-tube boiler fractured, February
19, at the plant of the Herman Zohrlant Leather Co., Milwaukee, Wis.
(125.) — On February 19 a tube ruptured in a watertube boiler in the
plant of the U. S. Board & Paper Co., Carthage, Ind.
62 THE LOCOMOTIVE. [April,
(126.) — A boiler owned by the Carter Oil Co., exploded, February 19, on
the Carson farm at Trail Run, near Sistersville, W. Va. One man was killed
and another probably fatally injured.
(127.) — On February 21 a boiler tube ruptured in the Glenwood power
house of the Pittsburg Railway Companies. Four men were injured, one of
them seriously.
(128.) — A tube in a water-tube boiler ruptured, February 22, in the plant
of the Minneapolis Malt & Grain Co., Minneapolis, Minn.
(129.) — On February 22, a tube in a water-tube boiler ruptured in the stamp
mill of the Baltic Mining Co., Baltic,' Mich,
(130.) — A blowoff pipe ruptured, February 23, in the cotton bleachery of
The Bronx Co., New York City. One man was slightly injured.
(131.) —On February 24 a blowoff pipe ruptured at the plant of the Lewis-
ton Gas Light Co., Lewiston, Me.
(132.) — A hot-water heater exploded, February 24, in the residence of
William Bower, on Red Lion Road. Philadelphia. Pa. The explosion caused a
fire which resulted in a property loss estimated at $17,000.
(133) — On February 26 a slight accident occurred to a boiler at the
Medina County Infirmary, Medina, Ohio.
(134.) — A tube in a water-tube boiler ruptured, February 26, at the Inman
Mills, Inman, S. C.
(135.) — On February 26 the boiler of a freight locomotive on the Trinity
& Brazos Valley railroad exploded at Chambers Creek, about fifteen miles north
of Corsicana, Texas. One man was killed and four others injured.
(136.) — On February 28 a boiler exploded in the flour mill of the Rea &
Page Milling Co., Marshall, Mo.
i'^2>7-) — On February 29 three tubes ruptured in a boiler at the Fox Co.'s
paper mill, Lockland, Ohio. Two men were scalded.
THE HARTFORD STEAM BOILER INSPECTION AND INSUR-
ANCE COMPANY is now issuing to its policy-holders its " Vacation Schedule "'
for 1912. Like those of previous years, this schedule affords a most convenient
form for arranging and recording the hoUday period allotted to each of the
clerks or other employees of an institution. From it at a glance may be deter-
mined how many and what members of the force will be absent on any given
date and thus by a little foresight and care the assignment of the same days
to those whose simultaneous absence would cause inconvenience may be avoided.
That this publication is appreciated by its recipients is shown by the following
quotation from one of many similar letters which the HARTFORD Company
has received :
" We acknowledge receipt of your letter of 8th, and copies of your vacation
schedule, which we received under separate cover and for which we wish to
thank you very much. Your idea is the best we have seen for keeping record
of the vacations, and your furnishing us with the blanks saves us considerable
work in making them up for ourselves."
Copies may be obtained by our policy-holders on application to the nearest
of the offices listed on the last page of this issue.
TUB Vartloril Steam Boiler iDspeGiloq aqd Insurance Gompaqg.
ABSTRACT OF STATEMENT, JANUARY 1, 1912.
Capital Stock, . . $1,000,000.00.
ASSETS
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate,
Loaned on bond and mortgage,
Stocks and bonds, market value,
Interest accrued
$204,693.25
263^53.33
91,100.00
1,166,360.00
3,249,216.00
71,052.0a
Total Assets. $5,045,874.60
LIABILITIES.
Premium Reserve $2,042,218.21
Losses unadjusted, 102472.53
Commissions and brokerage, 52,690.67
Other liabilities (taxes accrued, etc.), 47,191.65
Capital Stock, $1,000,000.00
Surplus over all liabilities, 1,801,301.54
Surplus as regards Policy-holders, . . $2,801,301.54 2,801,301.54
Total Liabilities, $5,045,874.60
'L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
Board of Directors.
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The .i^tna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN. Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney.
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville. Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY Treasurer, The
Hartford Electric Light Co., and
Director N. Y.. N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
& General Manager. The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
^^''"««'e Library
Charter Perpetual.
TUB Hanfofl Sieani Boiler iQspeciioii and Insuraqce CoiQpaiig
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Coinpany's Operations can be obtained at
any of its Agencies.
Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MxjNRO, Chief Inspector.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass.,
loi Milk St.
CHICAGO, III., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio.
Century Bldg.
DENVER. Colo..
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La.. .
833-835 Gravier St.
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA. Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS, Mo..
319 North Fourth St.
C. E. Roberts, Manager.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord, Chief Inspector.
J. T. Coleman, Ass'istant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Aixen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. Burwell, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. AsHCROFT, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. PAi)D0CK, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
™™™iiii]iii5ii) o\ (DPiii^i^^
IIIMII
HARIFOgo'''^TEAM
CO.
Vol. XXIX. HARTFORD, CONN., JULY, 1912.
No. 3.
COPYRIGHT, 1912, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
An Automatic Engine Wreck.
,\
66
THE LOCOMOTIVE
[July,
Another Automatic Eng-ine Bursts its Fly Wheel.
The illustration on the front cover of this issue of The Locomotive show^s
the wreck resulting from the failure, May lo, 1912, of a fly wheel on an engine
of the high speed, simple, automatic type. The engine in question was a 12" x 12",
center crank, and was belted to a generator at the Higginsville, Mo., electric
light plant. This illustration is of particular interest, because of the wide-
spread notion among engineers, that engines of the " automatic " shaft governed
type cannot run away. A somewhat similar instance was recorded in The
Locomotive for April, 191 1.
It would appear that in this case the governor pulley failed first, and we
are told that fragments went through the roof with considerable violence.
This failure may have been hastened by a blow delivered to the rim of the
wheel by the governor weight. When relieved of the first wheel, the engine
seems to have slewed around on its foundation, fouling the other pulley on
the sub-base, and shearing its spokes free from both the hub and the rim.
This rotation of the whole engine is in the right direction (left handed), to
be explained by the principles of gyroscopic motion. If we consider the crank
shaft balanced for weight by the two wheels, when running normally, it would
become immediately unbalanced by the failure of one of them. This failure
would probably occur at high speed, and so is favorable to such an assumption.
It is of course well known to those who have experimented with the simple
gyroscopic tops of their school days, that if the wheel is spinning, the top may
Fig. 2. Simple Gyroscope.
I9I2.J THE LOCOMOTIVE. 67
be Iield at a point on the rim of the stationary ring, where it is unbalanced for
weight, and in this position, instead of falling under the force of gravity, it
rotates about a vertical axis, with a speed which depends on that of the wheel,
and which will be greater, the heavier the top, or the more it is out of gravity
balance. This appears to have been the behavior of the enginp. Fig. 2, in
which the directions of rotation correspond to those in the engine, will perhaps
make clear our point of view.
A Disastrous Locomotive Boiler Explosion
The boiler of Locomotive No. 704 of the Southern Pacific Ry. Company
exploded Monday, March 18, 1912, at 8:55 A. M., in the yards attached to the
railway shops at San Antonio, Texas. This locomotive had been in the shops
for repairs from February 12th to March i8th, and was being prepared for its
initial run when the explosion occurred, but was still in the hands of the
hostlers, inspectors, and shop men.
From the report of Chief Inspector Ensign of the Interstate Commerce
Commission, as printed in " Power," the following facts and conclusions are
abstracted, together with the results of tests on the sling stays made at the
National Bureau of Standards.
The locomotive was of the heavy passenger 4-6-0 type, and was owned and
operated by the Galveston, Harrisburg and San Antonio Ry. Co. It was built
in March, 1908, by the American Locomotive Company at the Brooks Works.
The firebox was of three-piece construction, crown bar type. The working
steam pressure was 200 lbs. per square inch. The barrel of the boiler was made
of ^-in. steel, in three sections or courses, constructed with butt longitudinal
joints having diamond shaped welts. The dome was located on the third course.
The wrapper sheet was of ^-in. steel, the back head sheet and back flue sheet
J^-in. steel, and the firebox door sheet, cro\yn and side sheets, ^-in. steel. The
firebox was stayed with rigid bolts %-m. diameter at the ends, reducing to ^-in.
at the center of the bolts; four rows of Tate flexible bolts at the top of the
firebox and two rows at each end, staggered at the top corners. The crown
bolts were of a driving fit with countersunk heads i^-in. diameter at the
bottom end, and i in. diameter at the top end, extending through the crown
bars with nuts on the top. The crown sheet was supported with 15 crown bars
hung from the wrapper sheet; by 168 sling stays, 5^x3 in. and 12 sling stays ij4x
2^ in. The flues numbering 355, were of 2-in. diameter. The boiler was
equipped with three 3-in. Crosby safety valves.
The investigation brought out the following facts : During the time the
locomotive was laid up, the following repairs were made to the boiler. Two
hundred flues reset, one back head brace repaired, one front flue sheet brace
and two throat stays repaired, eighty staybolts renewed, safety valves ground
in, steam gauge tested, and hydrostatic pressure of 250 lbs. per square inch
applied. Repairs were completed about 5 145 p. m. March 17th, and the locomo-
tive fired up but no steam was raised. It was again fired up at about 6:10 a. m.,
on March i8th, and the safety valves began to blow when the steam gauge
registered 50 lbs. pressure, at about 7:30 a. m. The safety valves were screwed
down and again opened at about 8:00 a. m. The locomotive had a heavy forced
oil fire from 8:00 to 8:55 a. m., at which time the explosion occurred.
68
THE LOCOMOTIVE.
[July,
Fig. I. Showing Broken Sling Stays.
An employee of the railroad company, was engaged in setting the safety
valves at the time of the explosion. The valves themselves could not be tested
after the explosion owing to the damaged condition of the disks and springs,
but the casings, with the adjusting screws and lock nuts were found and proved
to be valuable pieces of evidence in unraveling the causes of the explosion.
On one of the adjusting screws, the lock nuts were missing, another screw
was bent, and the end burred over, and on all of them there was evidence that
the corners of the hexagon heads had been rounded over in an attempt to
tighten them, which resulted apparently in the subsequent application of a
Stilson wrench in an attempt to further tighten the springs.
I9I2.J
THE LOCOMOTIVE.
69
The steam gauge was shown to have been tested but there was no evidencr
to show that the siphon or connections were tested or known to be free fronr
obstruction, and indeed, the government inspector found that on another locomo-
tive of similar type, at the same shops, there were two valves between the
gauge and the boiler, which when opened had their handles, one at right angles,
and one parallel to the pipe. This arrangement was so confusing and unsafe
that one of them was ordered removed.
Reference to Figure i will show the general character of the explosion
which resulted in the immediate death of 26 men and we are informed, in the
subsequent death of three more, making a total of 29. It will be noted that
the explosion apparently started in the firebox, which was blown directly down.
The front head with many of the tubes attached will be seen to have been
projected forward and to the right, while the wrapper sheet and part of the
third course, carrying the dome, were blown backward some three blocks and
were said by observers to have attained a considerable height, estimated to
have been some 500 feet. These sheets, weighing some 6,000 lbs. landed in a
dooryard and are shown in Figure 2. A glance at Figure 3 will show at once
the terrific character of the explosion, and also the fact that the damage was
much greater at the rear end of the locomotive than at the forward end, as
one of the after drivers is seen to have been completely forced from the axle.
Fig. 2. Wrapper Sheet .\nd Dome in Door Yard.
The crown bar sling stays were shown on examination to have been made
of wrought iron, where the specifications called for steel. It was further
shown that five i-in. bolts had been used to attach the sling stays to the crown
bars and also to the wrapper sheet, where the specifications on the drawing
had required ij^-in. bolts. The crown bars were not supported on the side
sheets as is customary in this type of boilers, therefore the whole strain was
carried by the sling stays. It was further shown that the sling stays failed by
stretching out the eyes, which were much reduced in section. This can be
clearly seen by reference to Figure i, and would seem to indicate that the stays
70
THE LOCOMOTIVE.
[July,
failed by a gradual application of stress far in excess of that which they could
safely carry.
Fig. 3. Dki\'ER Blown from Axle.
Five crown bar sling stays from this locomotive were tested by the United
States Bureau of Standards to determine the load the stays would support when
I in. and i%-m. bolts were used. The bolts used were some taken from this
boiler at the time of the explosion. Stays numbered i and 2, using i-in. bolts,
failed at total loads of 26,650, and 21,840 lbs. respectively, yielding for the lower
value, a factor of safety based on the net section of only 2.67 while the higher
figure would give a factor of safety of 3.26. Stays numbered 3, 4, and 5 broke
at total loads of 30,000, 33,890, and 31,620 lbs. respectively. The i^-in. bolts
were used with these specimens, and showed factors of safety varying from
3.67 to 4.15. The tensile strength of the material in the sling stays was found
to be 43,200 to 48,300 lbs. per square inch, and the elongation from 18 to 40.5%
in 2 inches. These tests are taken to indicate that the stays were drilled too
near the ends.
The investigating inspector finds that the cause of the explosion was exces-
sive pressure, due probably to a defective gauge, and the attempted setting of
the safety valves by men of insufficient experience. He censures the railroad
company severely for permitting such men to handle work of this character.
He also finds that the local inspector had sworn to a report of the setting of
the safety valves and the testing of the steam gauge on the day before, although
I9I2.] THE LOCOMOTIVE. 71
it was clearly shown that the actual work of setting the safety valves was in
progress at the time of the explosion. He finds further that the railroad
company was negligent in keeping a boiler in service whose factor of safety as
shown by test was far below the limits generally set in such cases.
We understand from press accounts, that the Galveston, Harrisburg, and
San Antonio railway company have made a public statement since the finding
of the government inspector, in which they give the report of their own inves-
tigating board. This consisted of tlic following gentlemen: Col. Charles H.
Clark, U. S. A., ordnance department ; Capt. George A. Schreiner, U. S. A. ;
Lt. R. C. Burleson, U. S. A., expert on high explosives; J. H. Holmgren, presi-
dent of the Alamo Iron Works, San Antonio, Tex. ; G. W. Taylor, superin-
tendent of motive power, S. A. & A. P. railway; W. B. Tuttle, manager, San
Antonio street railway; Daniel Cleary, locomotive boiler inspector, S. A. &
A. P. railway; A. M. Fischer, druggist, San Antonio, Tex.; F. McArdle, road
foreman of engines, S. A. & A. P. railway; and T. H. Mooney, former master
mechanic, G. H. & S. A. railway. This board differed widely in their con-
clusions. Four declared themselves of the belief that the wreck was due to
overpressure. Two considered low water to have been the cause, followed in
their estimation, by the pumping of cold water upon a hot crown sheet. One
of the army officers expressed the opinion that " it is evident that the explosion
was caused by some unusual, and extraordinary cause." All agree however,
that the inspector of the Interstate Commerce Commission was at fault, in
censuring the railway company as to the incompetence of its employees. We.
can understand something of the feelings of these gentlemen, , especially as the
accident occurred during a strike when rumors of dynamite and violence were
prevalent, nevertheless, the photographs at hand, and the report of the tests
made at the Standards Bureau, seem to give ample confirmation to the views
of Inspector Ensign.
There seems to have been no member of the railway company's board who
had a realization of the fact that a boiler full of water, when hot and under
a considerable steam pressure, constitutes in itself, a high explosive of no
mean order. These gentlemen base their arguments against over pressure,
apparently upon the fact that the injectors were said to have been working
just previous to the explosion, and refer to a statement of the makers, that
about 240 lbs. is the limit at which this type of injector will continue to throw
water into a boiler. They fail to realize, it seems, that a boiler with its safety
valve " gagged," and with a heavy fire such as this locomotive is shown to
have had, can accumulate a dangerous pressure with great rapidity, the time
in this case, of course, being less than might have been expected on account
of the weakness of the furnace sling stays, when used with one inch bolts.
A Dang-erous Installation of Safety Valves.
The accompanying sketch of a steam pipe arrangement may be of interest
as indicating the extreme of ignorance or carelessness in the installation of
devices which are vitally necessary to the safety of a steam plant.
Our company had covered the boilers of this mill by a policy of insurance
which expired in the latter part of 191 1, and which we failed to renew because,
as the assured stated, they had received much lower rates from a competitor.
72
THE LOCOMOTIVE.
[July,
Unsafe Arrangement of Steam Pipes.
Sometime later the manager of the plant, meeting one of our inspectors,
told him that he was not altogether satisfied with a rearrangement of piping
which had been made, although he himself was not sufficiently expert in such
matters to point out the defects. He made the request that our inspector visit
the plant to advise him. Our inspector did so and found that since our
coverage two boilers had been added and the steam piping remodeled in the
manner shown by our sketch and that this had been done without remonstrance
or criticism on the part of our competitor's inspector.
It is needless to add that when the absolute danger of the arrangement
was pointed out, the management of the plant insisted that the competing
policy be immediately canceled and that such premium be paid as was necessary
to secure HARTFORD insurance and HARTFORD inspection service.
Furnace in Scotch Boiler Fails From Overheating".
The illustrations printed herewith show a dry back Scotch boiler after
removal from the Dredge " Thor," one of the largest gold mining dredges on
the Pacific Coast, used near Oroville. Cal.
The boiler is 8 ft. 2 in. in diameter, and 13 ft. long. The shell is of ^-in.
steel with the longitudinal joints of the triple riveted double butt strap type.
The heads are ^ in, thick. The boiler is fitted with 128-3 inch tubes, and with
a Morrison suspension furnace, 50 inches in diameter, and 13 feet long. The
original thickness of the furnace plate was %6 i"-, but a measurement obtained
by drilling at a point 4 in. from the end after the collapse, showed the actual
thickness to be i%2 in.
We are told that the ordinary working pressure was 135 lbs. and that this was
about the pressure on the boiler at the time of the failure. Oil was used as fuel.
The failure which occurred on March 18, 1912, consisted in a flattening of
the furnace, the top going down about 28 in. and the bottom coming up about
22 in., till the sheets met forming a sort of figure 8 turned on its side, as may
I9I2.J
THE LOCOMOTIVE.
73
be seen by reference to Fig. 2. The front head was pulled in, so that a number
of the tubes above the furnace, projected through the sheet, from 54 to ij/a in.
and of course resulted in severe leakage.
After the accident, the oil burner was turned off and the steam used up in
propelling the dredger to the bank, getting its buckets on shore, and hauling
the water and oil barges alongside, some twenty minutes being consumed in
the operation. No one was injured. *
I'iG. i. iJOILtK OF THE " ThOR."
The boiler was removed and shipped to San Francisco, with the idea of
putting in a new furnace, and making other necessary repairs. It was found,
however, on inspection that the boiler was so distorted as to make this im-
possible. It was also found that the tubes and furnace were so heavily coated
with oil as to indicate that the cause of the failure was due to the furnace sheet
becoming overheated, a very frequent cause of trouble when such oil films are
allowed to collect on the inside surface of those parts of a boiler directly
exposed to the action of the fire. The dredger was operated condensing and
apparently no effort was made to prevent the oil used in the cylinders for
lubrication, from entering the boiler with the feed water.
It would seem that this case is one of those preventable accidents which
need not have occurred if the boiler had received regular and thorough internal
inspections, as it is difficult to believe that a competent inspector could have
failed to detect this particular trouble long before it reached the danger point
We understand that the boiler was comparatively new. No insurance was
carried.
74
THE LOCOMOTIVE.
[July,
Fig. 2. The Collapsed Furnace.
Locking- the Door After the Horse is Stolen.
W. B. Warner, Special Agent.
The accompanying illustration shows the condition of a boiler and premises,
after an explosion which occurred recently, the location of which we do not
mention for obvious reasons.
Our " Special " had solicited the insurance on this boiler periodically for
several years, and at each visit had been given various excuses by the owner
for not taking insurance. A few weeks ago the " Special " was again in the
district, and having in mind this boiler and its owner as a possible prospect,
made a stop on the chance that he would have better luck this time, as we
feel that every uninsured boiler is a prospect, and that sometime we will get it.
When within a hundred miles of this place, he was advised of the explosion,
and when he arrived at the town, he concluded to go over and see how serious
the accident was, and incidentally, to speak of the folly of procrastination in
matters of boiler insurance. As our " Special " approached the place, Mr. Owner
spied him some fifty yards from it, and greeted him thus : " Hello Mr. ,
why the d didn't you make me insure my boiler the last time you were
here?" "I did everything legitimate," replied the "Special," "to induce you
to do so, and I thought I would come over and learn what new excuse you had
to offer this time." " Well," said the owner, " my boiler blew up about two
I9I2.J
THE Locomotive.
The Boiler Which Did Not Need Insurance.
weeks ago, and I am just getting this one ready to use. I am ready for the
insurance now. I wish I had taken it before."
We now have a policy covering this plant, and if a similar accident occurs,
it is our loss.
Boiler Explosions.
March, 1912.
(138.) — The boiler of Locomotive No. 669 of the Philadelphia and Reading
Railroad, attached to a through freight, exploded outside the station at Muncy,
Pa., at about 9.30 p. m., March i. Engineer William Fink, Fireman William
Meyers, Conductor Boulton Whitenight, and Brakeman Harry Robinson, were
killed. One man was injured.
(i39-) — On March 2, a boiler in the factory building, at 794 Tenth Ave.,
New York City, exploded, during a fire which completely wrecked the building.
Deputy Fire Chief Binns, and several firemen were in the boiler room just
previous to the explosion and were injured seriously.
(140.) — A tube in a water tube boiler ruptured March 2, at the Allento\vn
Portland Cement Co.'s plant, AUentown, Pa.
(141.) — On March 3, two tubes ruptured at the plant of the Fox Paper
Co., Lockland, O., killing Frank Brunkamp and Ernest Williams. This was the
second case of tube failure at this plant within a week. (See item 137 in the
February list.)
76 THELOCOMOTIVE. [July ,
(142.) — On March 3, a tube ruptured in a water tube boiler at the plant
of the Illinois Steel Co., South Chicago, 111. Geo. Novak and Alec Simon were
injured.
(143.) — An accident occurred March 3, at A. Lisner's department store,
the " Palais Royal," Washington, D. C. Considerable damage was done to the
boiler.
(144.) — A tube failed March 6, at the Commerce St. power house of the
street railway company, Milwaukee, Wis. Two men were badly scalded.
(145.) — March 7, the boiler at a stone crusher used in connection with the
construction of a dam at Hamilton, 111., exploded.
(146.) — A boiler exploded March 7, at the toy, and umbrella handle factory
of Gilpin Bros., Greentown, Pa.
(147.) — The drum of a water tube boiler ruptured March 9 at the plant
of the Sharon Tin Plate Co., Sharon, Pa.
(148.) — On March 9, a tube ruptured in a water tube boiler at the Ehret
Magnesia Mfg. Co., Valley Forge, Pa.
(149.) — On March 9, boiler failed at the plant of the St. John Wood Work-
ing Co., Stamford, Conn. The damage was small.
(150.) — About March 9, the boiler in the old school building at Sellers-
ville exploded.
(151.) — An accident to the boiler of the torpedo boat destroyer, U. S. S.
Paul Jones, at San Diego, Cal., March 9, causeid the death of Albert Grau, fire-
man, and the serious injury of Peter Wiera, fireman, and John J. Eberlein,
coal passer.
(152.) — The boiler at the Belle Springs Creamery, Abilene, Kans., exploded
on the morning of March 9, slightly injuring engineer Smart.
(iS3-) — A tube ruptured March 10 in a water tube boiler at the plant of
the Columbia Chemical Co., Barbertown, O. Considerable damage was done to
the boiler. (See also item 168.)
(154.) — On March 11, three sections of a cast iron sectional heating
boiler failed at the Hotel Princeton, owned by Chas. M. Randall, Boston, Mass.
(155.) — A boiler ruptured March ii, at the plant of the Anderson and
Middleton Lumber Co., Aberdeen, Wash.
(156.) — The boiler in the crating mill of Asa Smiley, Jamestown, N. Y.,
exploded March 11, seriously injuring the proprietor, and inflicting minor in-
juries to one other. The entire plant was wrecked.
(i57-) — March 12, the principal building of the Columbus Contractors'
Supply Co. at Taylors Station, near Columbus, O., was destroyed by fire follow-
ing the explosion of the boiler. The loss was estimated at $60,000.
(158.) — The heating boiler in the home of Louis Muhs, Minot, N. D., ex-
ploded, March 12, fatally injuring Mr. Muhs, who was firing the boiler at the
time.
(159-)— On March 13, the furnace of a vertical boiler ruptured on the
Barge Canal Contract of Holler and Shepard, Ft. Edwards, N. Y.
(160.)— On March 15, a tube ruptured in a water tube boiler at the
Western Branch, National Home for Disabled Volunteer Soldiers, National
Military Home, Kans.
(161.) —A blow ofl^ pipe ruptured March 15, at the Port Huron Gas Co.,
Port Huron, Mich. Joseph Brown, fireman, was somewhat injured.
1912] T H E LO COM OT I V E . 77
(162.) —On March 16, the boiler at the plant of the Mills-Ellsworth Lumber
Co., Pine Bluff, Ark., exploded, doinjj considerable damage to the plant. One
man was slightly injured.
(163.) — A tube ruptured March 18 at the plant of the Illinois Glass Co.,
Alton, 111. One man was slightly injured.
(164.) — A locomotive boiler exploded in the yards of the Southern Pacific
Railroad, at San Antonio, Tex., March 18. Twenty-five men were killed, four
injured fatally, and many minor injuries inflicted. The damage to property was
great.
(165.) — Tlie internal furnace in a Scotch marine boiler collapsed March
18, on the gold mining dredge " Thor," near Oroville, Cal. No one was injured,
but the boiler was so distorted as to be a total loss.
(166.) — On March 19, a boiler ruptured in the office building belonging to
the estate of Thomas McGraw, Detroit, Mich.
(167.) — The boiler of a logging engine exploded March 20 at the saw mill
of Jeams Bros., Rockland, Tex. Jesse Patrick and Lewis Furguson were fatally
burned, and Jack Best, engineer, was slightly burned.
(168.) — A tube ruptured March 20 at the plant of the Columbia Chemical
Co., Barbertown, O. This was the second accident within a month. (See also
item 153.)
(169.) — The boiler of a locomotive attached to a coal train on the N. & W.
R. R. exploded March 20, near Blue Ridge Springs, Va. One man, John W.
Hunter, engineer, was killed, and two were injured, one fatally.
(170.) — On March 22, a wash-out plug blew out on a locomotive at the
round house, Carthage, N. Y. The engine was under steam, and a workman
was attempting to tighten the plug. He was fatally scalded.
(171.) — Five men were scalded, none fatally, when the boiler at the mine
of the Turner Coal Co., Evans City, Pa., exploded March 23.
(172.) — On March 23, the boiler at the Cramer Creamery, Camden, N. J.,
exploded. No one was hurt, and the damage was confined to the boiler.
(i73-) — On March 25 the boiler of a well drilling machine belonging to
Denny & Cypher, Contractors, exploded at the Melarky farm near Marwood, Pa.
No one was injured.
(174.) — A tube ruptured in a water tube boiler at the plant of the Victor
Talking Machine Co., Camden, N. J., on March 25.
(i7S-) — A saw mill boiler owned by Stewart and Hardin, at Holcomb, Miss.,
exploded March 25, killing four men and injuring three more, one fatally.
(176.) —A boiler exploded March 26, at the McCormick Works of the Inter-
national Harvester Co., Western Ave. and Thirty-first St., Chicago, 111. Six
were injured, one of whom died soon after the accident.
(178.) —On March 26, a boiler exploded at the saw mill of H. L. Hearn,
Salisbury, Md. Five men were instantly killed and three more injured.
(I79-) —On March 27, one man was slightly burned by the explosion of a
boiler at the City power house, Wellington, Kans.
(180.)— A blow-off pipe failed March 25, at the Fall River Iron Works,
Fall River, Mass. Antone Casmere, fireman, w^as scalded.
(181.)— The boiler of an engine used to run a circular saw at the farm
of H. H. Peterson, Whiting, la., exploded March 27, killing one man, and injur-
ing four others, one seriously.
78 THELOCO MOTIVE. [July,
(182.) — A Delaware and Hudson locomotive exploded March 29, near East
Worcester, N. Y., killing Howard Wickhapi, engineer, and Jacob Houck, fireman.
Three others w^ere injured, one seriously.
(183.) — Two cast iron headers fractured i\Iarch 30, in a water tube boiler
at the plant of the American Laundry Co., ]\Iobile, Ala.
(184.) — 'On March 30, the boiler of a locomotive exploded near Tuscola.
111., on the Cincinnati, Hamilton and Dayton R. R. Alva Friddle, brakeman,
was killed, and three others injured.
April, 1912.
(185.) — On April ist, a plate ruptured in a boiler at the Connors-Weyman
Steel Co., Helena, Ala.
(186.) — A blow-off pipe ruptured April 2, at the plant of the Southeastern
Yaryan Naval Stores Co., Brunswick, Ga.
(187.) — About April 2, two boilers exploded on David Hoover's saw mill
operation,, near Saxton, Pa.
(188.) — A heating boiler exploded in the, high school building, Pewaukee.
Wis., on April 28, just after the close of the session. No one was injured.
(igp) — On April 28, the boiler at the mill of the Ida H. mine, near Belle
Center, 111. Two men were seriously injured, a small dog is said to have been
killed.
(igo.) — A boiler in the cant hook factory of C. A. and M. E. Wellman, at
South Boardman, INIich., exploded April 5. One man was killed, and five
others injured, one perhaps fatally.
(191.) — On April 4, a locomotive belonging to the Southern Pacific R. R.
exploded near Rice Hill, Ore. M. M. Bartlett, engineer, and Bert Anderson,
fireman, were killed.
(iQ2.) — A boiler at the plant of the Salisbury Ice Co., Salisbury, Md., ex-
ploded April 5. One man was killed, one fatally injured, and several others
were slightly injured.
(193) — On April 6, an accident occurred to the boiler at the Painted Post,
N. Y., plant of the Ingersoll-Rand Co. Considerable damage was done to the
boiler.
(iQ4_) On April 8, Solomon Burke was killed as the result of a boiler
explosion at the saw mill of W. M. Walker, Linden, N. C.
(195.) The explosion of a locomotive boiler on the Southern Pacific, at
Stanwix Station, Ariz., April 9, resulted in the death of C. C. Vaughn, engineer.
and the fatal injury of B. E. Norton, fireman.
(iq6.) —On April 9, a heating boiler in the Turkish Baths at 120-122 Ridge
St., New York City, exploded, fatally scalding two persons.
(197.) — On April 10, the boiler at the mill of the Orillia Lumber Co.,
Orillia, Wash., failed, injuring three men, one fatally.
(198.)— A tube ruptured April 10, at the plant of the Virginia Portland
Cement Co., Fordwick, Pa. John A. Harris, fireman, was injured.
(igQ.) — A cast iron header ruptured April 10, in a water tube boiler at the
mill of the American Steel and Wire Co.. Waukegan, 111.
(200.) — A blow-off pipe failed at the Moxie Co's plant. New York City, on
April 12.
I9I2.1 T H E L O C O MOT I V E . 79
(201.) —On April 12, a stop valve on the main steam line ruptured at the
Western Branch, National Home for Disabled Volunteer Soldiers, National
Military Home, Kans. John Ockcrni.in, helper, was killed.
(202.)— A boiler ruptured April 13, at the plant of the Union Dairy Co.,
Rockford, 111. The damage was small.
(203.)— On April 15, a boiler used for well drilling at New Martinsville,
W. Va., exploded, killing Thos. S. McNight, a tool drcsser^and injuring one
other.
(204.) — On April 16, the crown sheet of a locomotive portable boiler pulled
off the stay bolts at the Holran Stone Company's quarry, Maple Grove, O.
(205.) — On April 16, as the result of a boiler accident at the plant of the
Pacific Coast Steel Co., South San Francisco, Cal.. one man was fatally injured.
(206.) — A boiler exploded April 17, at an oil well near Cannonsburg, Pa.
One man was injured, and will probably die.
(207.) — On April 17, a boiler exploded at a fertilizer plant near Seven
Stars, Pa. One man was sliglitly injured.
(208.) — The boiler at the plant of the Powell River Milling Co. exploded
April 19. Leonard Swanson and Henry HoUingsworth were killed, and some
si.K others injured, one fatall}^
(209.) — On April 19, a boiler failed at Newbill's saw mill, Lebanon, Pa.
Three men were killed and three injured, one fatally.
(210.) — A tube ruptured April 19, in a water tube boiler, at the Donora,
Pa., plant of the American Steel and Wire Co. Considerable damage was done
to the boiler.
(211.) — A copper cooker failed April 20, at the Fleishmann yeast plant,
Cincinnati, O. One man was killed and five were injured, two fatally.
(212.) — An Illinois Central locomotive boiler exploded in the yards at
Bloomington, 111., April 21. Weaver Hillerman, engineer, was killed and Orvillc
Clay, fireman, seriously injured.
(213.) — A boiler ruptured April 22, at the plant of the Flower City Tissue
Mills Co., Greece, N. Y. The damage was slight.
(214.) — On April 22, the boiler of a Western Pacific locomotive exploded
near Elko, Nev., killing three trainmen.
(215.) — The boiler at the Butterfield saw mill, Kelso, Wash., exploded
April 23. Three men were scalded, and property damaged to the extent of about
$1,000.
(216.) — A tube failed April 25. in the basement of the Rike-Kumler store,
Daj-^ton, O. Two men were injured.
(217.) — On April 25, a tube failed in a boiler at the power house of
the Sheboygan Railway and Electric Co., Sheboygan, Wis. Two men were
slightly injured.
(218.) — On April 25, a tube ruptured in a water tube boiler at the Pickands
Mather Co's furnace, Toledo, O. One man was injured.
(219.) — A tube ruptured on April 26, at the power house of the Metro-
politan St. Ry. Co., Central Ave. and Water St., Kansas City, Kans.
(220.) — On April 27, the crown sheet of a locomotive collapsed on the
main line of the Union Railroad Co., Port Perry, Pa. W. H. Watkins and W.
F. Wesser, engineers, were injured.
(221.) — A plate failed in a boiler at a paper box factory, Thomas and Cam-
bridge Sts.. Milwaukee, Wis., on April 28. One man was scalded.
30 THELOCO MOTIVE. [J'^ly,
(222.) — A tube ruptured April 30, in a water tube boiler at the power
plant of the Mobile Electric Co., Mobile, Ala. The damage was small.
(223.) — Several cast iron headers fractured April 31, at the plant of the
Quaker Lace Co., Philadelphia, Pa.
May, 1912.
(224,) — On May i, the furnace of a Scotch marine boiler collapsed at
the plant of the National Biscuit Co., 409 Liberty St., Pittsburgh, Pa. The
damage to the boiler was considerable.
(225.) — The heating boiler at Public School No. i, Long Island City, N. Y.,
exploded May 2. Over 1600 school children were marched out of the building
in less than three minutes, no one was injured.
(226.) — A heating boiler exploded May 3, in a residence at Ridley Park,
Chester, Pa. One man was injured.
(227.) — On May 3, two concave heads in the steam drum of a water tube
boiler collapsed, at the plant of the Ohio Iron and Steel Co., Lowellville, O.
(228.) — A tube ruptured May 5, in a water tube boiler, at the plant of the
Tri-State Railway and Electric Co., East Liverpool, O. Clyde Jones, fireman,
was injured.
(229.) — On May 5, the boiler of the launch Orin B., used by the Atlantic
Gulf and Pacific Co., on the barge canal works near Glen Falls, N. Y., ex-
ploded. Charles Grilse, engineer, was killed and George JI. Terry, injured.
(230.) — The boiler of a threshing machine exploded May 6, on the farm
of Otto Drake, Dundee, Mich. Two men were killed.
(231.) — On May 6, the flanging of a vulcanizer failed at the plant of the
Boston Woven Hose and Rubber Co., Cambridge, Mass.
(232.) — A tube ruptured May 6, in a water tube boiler, at the Diamond
Crystal Salt Co., St. Clair, Mich.
(233.) — A water heater exploded May 6, in Hanscomb's restaurant, So.
Ninth St., Philadelphia, Pa. The loss was estimated at $5,000.
(234.) — A tube ruptured May 9, at the rolling mill of Moorehead Bros, and
Co., Sharpesburg, Pa. Considerable damage was done to the boiler, and Wick
Velump, fireman, was injured.
(235.) — On May 11, a boiler at the Landingville knitting mill, Landing-
ville. Pa., exploded. Harry Warmkessel, fireman was scalded.
(236.) ^- A tube ruptured May 12, in a water tube boiler at the plant of the
Kenosha Gas and Electric Co., Kenosha, Wis.
(237.) — On May 15, a boiler failed at the Duquesne Steel Foundry, Ken-
dall Station, Pa. The damage was confined to the boiler.
(238.) — A vulcanizer exploded May 16, at the Empire Rubber Go's plant,
Trenton, N. J., killing one man, and fatally injuring two more.
(239.) — A blow-off pipe failed May 16, at the Lessing Apartments, owned
by Chas. E. Rector and T. J. Tucker, Chicago, 111. Chas. O'Conner, engineer,
was slightly injured.
(240.) — On May 18, a flue in a dryer collapsed at the Kansas City, Kans.
plant of the Swartzchild & Sultzburger Co. The damage was confined to the
vessel itself.
I9I2.] THELOCOMOTIVE. 31
(241.) — The boiler exploded May 18, at the saw mill of John de Frain, near
Brownback's Church, Pa. Charles Smith and Chester Herzog were killed, and
three others injured.
(242.) — On May 21, a steam pipe burst on the steamer James E. Davidson,
in Lake Superior. Eight men were scalded, two fatally.
(243.) — A saw mill boiler exploded May 24, at Farina, 111. One man died
as the result of injuries received.
(244.) — The boiler of a well drilling machine exploded May 24, on the
property of F. Marion Vanderveer, North Branch, N. J. Two men were injured.
(245.) — A tube ruptured May 25, in a water tube boiler at the blast farnace
of the Upson Nut Co., Cleveland, O.
(246.) — On May 25, a flue failed in a boiler at the power house of the
Wheeling Traction Co., Wheeling, W. Va. Charles Grubb was injured.
(247.) — A cast iron header failed May 30, in a water tube boiler at the
plant of the Diamond Alkali Co., Fairport, O. No other damage is reported.
(248.) — On May 31, a boiler ruptured at the plant of the Dallas Portland
Cement Co. The damage was small.
Fly Wheel Explosions.
(To Complete the 191 i List.)
(57-) — On September 16 an automobile By wheel burst at the corner of
Pico and Howard Streets, Los Angeles, Cal. One man was severely injured.
(58.) — A fly wheel at the plant of the Pittsburg Brewing Co., Connells-
ville, Pa., failed September 21, doing damage to property to the extent of $5,000.
(59.) — The fly wheel at the Transit Shoe Company's plant, Franklin, Pa.,
exploded October 9. One man was injured.
(60.) — October — a fly wheel burst at the plant of the United States Handle
& Cooperage Co., Maiden, Mo. Two men were killed and two others injured.
(61.) — On October 24 a fly wheel at the plant of the Hagerty Shoe Com-
pany, Washington Court House, Ohio, exploded, doing considerable property
damage. (See Power for November 14, 1911.)
(62.) — On December 2 Harry Waldron was killed at the plant of the
Standard Motor Construction Co. by the bursting of a gasolene engine's fly
wheel. The engine was being prepared for installation in a motor boat.
(63.) — The fly wheel attached to an air compressor at the Ready Bullion
Mine, Treadwell, Alaska, exploded about December 13. The compressor and
building were demolished, and several hundred men thrown out of employment
temporarily.
Fly Wheel Explosions, 1912.
(i.) — A fly wheel attached to a pumping engine used in connection with
the construction of a sewer at Richmond Hill, N. Y., exploded January i.
One man received a broken arm as the result of the accident.
(2.) — On January 21 a large fly wheel failed at the plant of The Fox
Paper Co., Lockland, Ohio. Oscar Cummins, an oiler, was attracted to the
engine by the breaking of the main belt. The engine attained a dangerous
82 THELOCOMOTIVE. [July,
speed, and he was killed by the bursting fly wheel while trying to close the
throttle.
(3.) — The fly wheel attached to a deep well drilling machine exploded
January 25 at the yards of the Paris Coal and Ice Co., Paris, Tenn. Will Dowe,
engineer, received injuries which resulted in the loss of an arm.
(4.) — A fly wheel at the mill of the Friend Paper Co., West Carrolton,
Ohio, exploded January 26. No one was injured, but the mill was closed one
day as the result of the accident.
(5.) — On February 17 a fly wheel attached to the engine at the shingle
mill of the Humbolt Manufacturing Co., Areata, Cal., burst. Property was
damaged to the extent of about $500, and one man, a saw filer, was killed.
(6.) — A wooden fly wheel at the saw mill of Triplett and McCann, Lost
Camp, Mo., exploded April 17, killing John Triplett, one of the proprietors.
(7.) — On April 24 a fly wheel in the Westchester Lighting Company's
power plant, Yonkers, N. Y., exploded. There was some property damage, but
no one injured.
(8.) — The bursting of a fly wheel on April 28, at the plant of the Atha
Tool Co., Newark, N. J., inflicted slight injuries to one man.
(9.) — On May i a 12-foot pulley burst in the dynamo room at the paper
mill of Dill and Collins, Philadelphia, Pa. Property damage to the extent of
from $3,000 to $4,000 resulted, principally through the rupture of a steam line,
and the pipes of the sprinkler system by flying portions of the wheel.
(10.) — The fly wheel of an engine at the Higginsville, Mo., electric light
plant failed I\Iay 13, doing property damage to the extent of about $3,000.
(See front page of this number of The Locomotive.)
(11.) — On May 22 a fly wheel at the brick yard of Nevill Bros, and Mink,
Llanwellyn, Pa., exploded, resulting in damage to the plant estimated at $1,500.
(12.) — A fly wheel attached to the engine at the Louisiana and Arkansas
R. R. shops, Stamps, Ark, exploded June 4. The loss is thought to be under
$1,000.
(13.) — On June 7 a pulley burst at the Rittersville Electrical Works, Allen-
town, Pa. One man was injured.
(14.) — A fourteen-foot fly wheel burst June 7 at the Phoenix Cement
Works, Nazareth, Pa. The damages are estimated at $3,000.
(15.) — On June 10 the fly wheel of an engine at the East Jordan (Mich.)
Electric Light and Power Co. burst, killing A. Z. Wilcox, the engineer, and
damaging the plant to such an extent as to leave the town in darkness for a
week.
(16.) — A fly wheel exploded June 11 at the power plant of the D. & H.
R. R.. Green Island, N. Y. The plant was damaged to the extent of $1,000.
A Narrow Escape.
W. J. Smith, Inspector.
The opportunity of witnessing a " real live " lap seam crack in action is
seldom afforded boiler operators. This unique and rather undesirable experi-
ence was recently afforded several employees of The Anderson-Middleton
Companj', Aberdeen, Washington. The fireman, desiring to operate a valve
I9I2.] T H E L O C O M O T I V E . 33
in a steam line over the boilers, was attracted by the issuance of steam from
the insulating material on top of tlie boiler. Removing this covering, the steam
and water were seen to spurt from a crack about ten inches long, the edges of
which vibrated under the pressure.
The Chief Engineer being called, with great presence of mind instead of
shutting off the engines and turbines, which might have produced a shock or
increase of pressure, immediately banked the fires, closed th* draft and opened
the feed water valves. In this manner the pressure was soon reduced to less
than forty pounds. The main stop valve was then shut off. The boiler, being
one of three fired in battery, a division wall was built in the furnace and the
day following the other boilers were in operation.
The defective portions were cut out of the boiler and revealed a crack
one eighth of an inch from the edge of the inner lap, and about 5 ft. 6 in. long,
no portion of which was visible from the inside.
The boiler was about seven years old, had been operated at its designed
working pressure and had frequent and careful supervision with good care
and management.
It is needless to say there is considerable congratulation going the rounds
among those interested, for aside from the probable heavy loss of life, the
boiler was part of a very expensive plant and surrounded on all sides by high
grade machinery and equipment.
We wish to commend the coolness and good judgment of the chief engineer.
and firemen of this plant. This type of boiler defect is undoubtedly one of
the most treacherous of the many possible causes for boiler explosions, as it
too often reveals itself only after the property is destroyed.
Instead of stopping his engines, this chief had the good sense and nerve
to cover his fires, and control his steam by using it up, thus saving not only
the company's property, but perhaps many lives as well. Editor.
A "Mexican" for a Safety Valve.
We record on another page of this issue, an instance of safety valves being
so erroneously installed as to become objects of danger, by the possibility of
their leading to a feeling of false security, but it remains for the following,
extracted from one of our inspection reports, to cap the climax, as a display
of ignorance of the vital importance of this particular boiler accessory. We
give the extract verbatim.
"Engineer (?) of above plant explained that his reason for removing
the safety valve from boiler was that it leaked, and that he thought as long
as he had a Mexican watch the steam and not let it get too high, that the boiler
was safe. He stated further, that he had a perfectly good ash pit door, and
that by closing it the steam would go no higher. I tried to make it plain to all
concerned, that Mexicans, and ash pit doors, would not answer in any way
the purpose of a safety valve." (The inspector found that the safety valve
had been replaced with a solid plug.")
84
THE LOCOMOTIVE.
[July.
C. C. Perry, Editor.
HARTFORD. JULY, 1912.
Single copies can be obtained free by calling at any of the company's agencies.
Subscription price so cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
On another page we print a news item and editorial comment from the
Hartford Courant announcing the reinsurance of the boiler and fly-wheel busi-
ness of The Casualty Company of America by THE HARTFORD STEAM
BOILER INSPECTION AND INSURANCE COMPANY. Of course we are
gratified at this event for many reasons, but perhaps especially because of the
confidence in us which is thus signified by the management of so prominent
an institution as the Casualty Company. Obligations to its assured required
that the service which supplanted its own should be above criticism, and self
interest demanded that its reinsurance should be placed only with a company
of high financial standing. We accordingly feel a pardonable pride in the
recognition of our standing implied by this selection and expressed by President
DeLeon of the Casualty Company in his announcement of the change to his
agents as follows :
" I need not call to your attention the standing and reputation of The
Hartford Steam Boiler Company throughout the United States, or to the
splendid service rendered by that company to its policy holders everywhere,
which has made the Hartford company pre-eminently the leading boiler insur-
ance company of America."
Appreciation like that from a one-time warm competitor is a compliment
indeed. We shall endeavor to justify it by a service to the boiler and fly-wheel
owners whom President DeLeon has entrusted to us which will force their en-
dorsement of his opinion. We welcome them all to the HARTFORD STEAM
BOILER fold.
The Casualty Company of America has been one of the four larger multiple-
line casualty underwriters in the boiler and fly-wheel field. In 191 1 according to
its official statement it wrote $117,594 in premiums of these two lines, and of
this amount $108,229 was for boiler insurance. There were in 191 1 twenty- four
casualty companies competing with the HARTFORD in steam boiler under-
writing. The total of premiums written by them was $1,101,922, an average
I9I2.J THE LOCOMOTIVE. 85
of about $46,000 per company. The Casualty Company of America, writing
more than twice as much business as its average multiple-]ine competitor, and
exceeding all but three of those competitors in the volume of that business,
would seem to have had a favorable position in the field. If it has become
discouraged with the prospects and financial returns from such business what
bright future can allure the twenty smaller companies?
The truth is that steam boiler insurance, — and this applies to fly-wheel
insurance also — is peculiar and distinct from other lines of underwriting
in that to experience a normal loss ratio a technical supervision of the apparatus
covered is necessary. It is obvious that the expense of such a service must be
proportionately greater with a company which insures a small number of widely
scattered boilers than with one whose business is so great as to justify a broad
distribution of inspection centers from which all its assured may be econom-
ically reached. To make the small boiler business successful, the company
writing it must either be content with little or no profits, or it must charge
more for its protection than its large competitor, or it must reduce the character
and frequency of its inspection service at the risk of a higher loss ratio, more
accidents, and the consequent annoyance and dissatisfaction of its assured.
The HARTFORD STEAM BOILER with a business of $1,300,000
annually and with over 100,000 boilers under its care, has been able to establish
a standard of service which steam users generally have come to appreciate. It has
been deriving from its business an average underwriting profit less than 9%.
This is certainly a moderate return for the energy expended and the risks car-
ried. Is it likely that an insurance company would be content with less? If
not it follows that the small boiler underwriter must charge more for its pro-
tection or reduce the character of it. The public is too well posted to pay to
others a larger premium than will purchase HARTFORD insurance, nor will
it long permit a character or lack of inspection service which risks disastrous
explosions. The result is the dilemma of the kind in which the Casualty Company
of America found itself and which it has solved in the manner announced.
A correspondent sends us a newspaper clipping descriptive of the action
of a New York tug captain in attempting after a collision to run his boat ashore
before the water leaking in could reach the boilers " and cause an explosion ".
With it he writes that this "and numerous articles in relation to the 'Titanic'
and other sinking ships leads me to ask you if there is any foundation whatso-
ever for the newspaper theory that boilers in sinking steamships explode because
of being plunged into cold water".
We agree with the view of this gentleman as further expressed that the
theory is not tenable and that even should a boiler under such circumstances
fail locally the force of the explosion would be slight owing to the almost
instantaneous condensation of the steam when submerged in the cold water.
We admit that we have not ourselves been on a sinking steamship, but our
company has had opportunity of examining boilers which have passed through
that ordeal, and others which because of a fire have had cold water poured
upon them. The evidence thus available would indicate that not always at
least does submerging cause a boiler explosion, and further we do not see
why it should.
86 THELOCOMOTIVE. [July
It may be stated without fear of contradiction, that a boiler explodes
because it is incapable of withstanding the internal pressure exerted in it.
The disaster may be caused either by an abnormal increase in the pressure or
by an equally abnormal decrease in the strength of the boiler material. Now,
so far as we can see, none of the conditions necessary to an increase in pressure
would be produced by submerging in water a boiler under steam. Such a
treatment would naturally reduce the temperature and consequently the pres-
sure very promptly. The treatment could have little effect, either, on the
strength of a vessel made up of steel plate although it is probable that local
contraction strains would be produced by a gradual rather than sudden sub-
mergence. The steel used in boilers is not usually a brittle material and with-
stands sudden and violent changes in temperature without cracking. Failing to
discern among the conditions which attend the submerging of a boiler anything
which would increase the pressure or decrease its strength and being to an extent
backed by the slight experience already suggested, we will — pending evidence
to the contrary — continue in the belief that a boiler explosion is not a neces-
sary circumstance in the sinking of a ship.
It may be added that the tug captain first mentioned did not according
to the clipping succeed in "beaching" his boat before it sank, and if in sinking
the boilers exploded, the effect was too insignificant for the reporter to record.
Announcement.
Hartford, Conn., July i, 1912.
In the January number of The Locomotive our Company announced
with regret the resignation of the editor who had so ably conducted this paper
for a number of years. Since then we have been seeking a man to fill the
place thus made vacant and from a number under consideration have selected
Mr. Clarence C. Perry, who commences his editorial duties with this issue.
We feel that Mr. Perry is especially equipped by his experience and
education for a work which requires both a theoretical and practical knowledge
of steam and allied engineering practices and also a wide acquaintance with
the literature of those subjects. He is a graduate of The Sheffield Scientific
School of Yale University, class of 1904, and since then as a member of the
faculty of that institution has been instructing the students of the Department
of Electrical Engineering in physics and steam engineering subjects. While
in this position Mr. Perry was frequently called in consultation where expert
advice on steam matters was desired and thus was brought in intimate contact
with the practical problems of installation and operation.
I take pleasure in this opportunity of introducing ]\Ir. Perry to those of our
own organization who have not met him personally, as well as to our assured
and other readers, and express my conviction that under his management our
paper will continue in its position of authority and interest among technical
periodicals. Lyman B. Brainerd, President.
Obituary.
Sylvester W. Higgins, special agent for the Hartford Steam Boiler Inspec-
tion and Insurance Co., at Detroit, Mich., died May 7 at his home, 120 Euclid
I9I2 ] THELOCOMOTIVE. 87
Ave., in that city. His death came as the culmination of an illness of several
months duration.
Mr. Higgins was born in Utica, N. Y., in 1834, but removed to Detroit
with his family at an early age. The family were prominent both in the city and
state, being associated closely with church work in Detroit. His father was at
one time State Geologist of Michigan. ,
Mr. Higgins had been the Detroit representative of the Hartford Steam
Boiler Inspection and Insurance for some twenty years, and his sterling
qualities won for him the esteem and respect of all his business associates.
He is survived by a widow and three daughters, Frances E. and Ethel M.
of Detroit, and Mrs. R. R. Strong of Pueblo, Col.
Personal.
Mr. Joseph H. McNeil, who, since 1898, has been connected with the boiler
inspection service of the State of Massachusetts, first as inspector, and later
as chief inspector, and chairman of the Board of Boiler Rules, tendered
his resignation, to take effect July 8th, in order that he might accept the position
of chief inspector in the Boston Department of THE HARTFORD STEAM
BOILER INSPECTION AND INSURANCE COMPANY.
Mr. McNeil's experience has been both wide and varied, and is of such a
nature as to fit him most admirably for the position he now enters with the
HARTFORD. Born at Charlottetown, Prince Edward Island, in 1865, he
was educated in the public schools, and Prince of Wales College. His experi-
ence has included railway work, both mechanical and executive, with the
Prince Edward Island Railway and the various phases of stationary and
marine engineering. He has held the position of chief engineer of ocean
going vessels, under licenses, both from the United States government and
from the British Board of Trade. Of his work for Massachusetts, it is perhaps
only necessary to say that the well-known boiler inspection law of that state
owes much of its success, if not its very existence, to his judgment, tact, and
executive ability.
Chief Inspector Frank S. Allen, who has had charge of both the Boston
and Hartford departments, will by this appointment be relieved of the detailed
supervision of the large number of boilers in the former district. He will con-
tinue in immediate charge of the inspection service handled from Hartford,
and will be able to devote his attention to the general inspection problems of
the Home Office to a greater extent even than in the past.
The Metric System of Weights and Measures. A valuable indexed
hand-book of 196 pages of convenient size (sV/' x 5^") and substantially
bound, containing a brief history of the Metric System, and comparative tables
carefully calculated, giving the English or United States equivalents in all
the units of measurement.
Published and for sale by The Hartford Steam Boiler Inspection and his.
Co., Hartford, Conn. U. S. A Price $1.25.
88 THELOCOMOTIVE. LJu^-y,
The Boiler and Fly Wheel Insurance of The Casualty Co. of
America Taken Over By the HARTFORD.
[From The Hartford (Conn.) Courant June 28, 1912.]
The Hartford Steam Boiler Inspection & Insurance Company has taken
over and reinsured all of the steam boiler and fly wheel business of the Casualty
Company of America of New York City.
The Casualty Company of America was organized and commenced business
in September, 1903, as a multiple line company, and it has gradually built up
and developed the numerous casualty lines to an extent that its aggregate net
premium receipts last year exceeded $2,500,000. From the insurance commis-
sioner's report of 1912, it would appear that it is one of the stronger and more
progressive companies, having a paid up cash capital of $750,000, a net surplus
over all liabilities exceeding $205,000, and total assets exceeding $2,801,000.
As relating particularly to the steam boiler line, the Casualty Company of
America ranks as the fourth or fifth company in point of volume, its steam boiler
premiums written last year exceeded $108,000, and the volume of business
taken over by the Hartford Steam Boiler Insurance Company exceeds 12,500
boilers and about $100,000,000 of insurance liability. This is undoubtedly the
largest transaction that has ever taken place in this particular line of insurance.
From an interview with President Brainerd of the Hartford Steam Boiler
Insurance Company it was learned that conditions pertaining to the steam boiler
line are in a very unsettled and unsatisfactory condition, and that competition
is very keen. He further said that as the steam boiler line was so limited in
volume as to render it impossible for any one company to develop and greatly
expand it, in view of the fierceness of competition and the great cost of main-
taining an inspection service, such as is now demanded by the insuring public
and in many instances required by law, the management of the Casualty Company
of America had reached the decision that the resources of the company and the
time and energy of its officers could be better and more profitably employed in
developing and building up its other and more prominent and more promising
lines of insurance.
It appears that the total amount paid last year for steam boiler insurance
throughout the United States amounted to but $2,303,104, and that of this amount
$1,275,103 was paid to the Hartford company, notwithstanding there were no
less than twent3'-five companies competing for this small volume of business.
It was further explained that because of the peculiar character of steam boiler
and fly wheel insurance, their distinctive feature being the rnaintenance of an
efficient inspection service, they are two of the most limited and most expensive
lines to conduct of all the numerous casualty lines, and that unless a considerable
volume can be controlled in each state throughout the Union, an efficient in-
spection service cannot be maintained with any promise of profit, in view of the
expenses in maintaining an organization and an inspection service as today
required, if the business is to be properly conducted.
It will at once be observed that if the premiums paid for steam boiler in-
surance should gradually become equally apportioned between all the companies
at this time competing for it (and all things being equal, and each company main-
taining an equal and as extended an organization and efficient inspection service,
there is no reason why this condition should not obtain), there would be an
I9I2.] THELOCOMOTIVE. 39
average of less than $100,000 annually that it would be possible for any one
company to secure, and that this sum would be barely sufficient to maintain
one inspector in each state throughout the Union.
The Hartford Steam Boiler Inspection & Insurance Company was organized
and commenced business in 1866, and on January i last its paid-up capital was
$1,000,000, its net surplus over all liabilities exceeded $1,801,000, and its assets
amounted to $5,045,874.60. It makes a specialty of steam boiler and fly wheel
insurance and conducts no other class or kind of insurance.
This is the seventh instance in which the Hartford Steam Boiler Company
has taken over the steam boiler line of other companies.
EDITORIAL COMMENT.
It is an important announcement that President Brainerd of the Hartford
Steam Boiler Inspection and Insurance Company makes this morning — the
acquisition of the steam boiler business of the Casualty Company of America.
The amount of reinsurance is said to equal about one-tenth of the Hartford
company's present business. It is a substantial business deal, comprehending an
original premium income of over $300,000.
The steam boiler insurance business has been conducted profitably in Hart-
ford and many small companies have been formed to enter the field. These
companies find that an adequate inspection service, such as the Hartford company
maintains, is a great expense and one sure preventative of large profits. It
would not be surprising, therefore, if other companies followed the Casualty
Company's lead. The Hartford company can take over this insurance with very
slight increase in its working force. It means more business for Hartford.
Boiler Tubes Underg-o a Marked Loss of Ductility.
By a Chief Inspector.
In the examination of boilers and other vessels operated under steam pres-
sure, the inspector often meets conditions which to him at least are unexpected
and peculiar. But while they may be new to him, generally on conferring with
other inspectors, he will learn of similar instances. The present incident, with
its tests showing the nature of the trouble, may be of assistance to some one
in clearing up such a difficulty.
The agent for a large manufacturing concern desired an examination of
one of his boilers, which were of the water tube type, and all duplicates. They
had been in service but a comparatively short time. He requested this in-
spection not because of any trouble, but on general principles, as several months
had elapsed since the last regular examination. The writer responded to this
request, finding one of the boilers properly prepared for inspection. No ordinary
defects were found. The boiler was clean and free from scale in all its tubes
and drums. The tubes were of full thickness, and under the hammer test not
the slightest indication of anything defective was conveyed to the examiner.
He noted however, a peculiar appearance to those tubes which were accessible,
and directly exposed to the fire. Touched with a fine file the metal was bright.
90 THE LOCOMOTIVE. [July,
and its appearance was perfectly normal. The unusual color of the tubes how-
ever disturbed him very much, and he requested that some of them be removed
for testing; since while they might prove soft and ductile, he was of the opinion
that they were dangerously brittle, and feared from the general arrangement
of the fire room that loss of life would follow the failure of a tube at the high
pressure carried. He held this view notwithstanding the fact that these boilers
were designed with a good factor of safety for the pressure carried, for he con-
sidered the danger of personal injuries greater than that of a property loss. The
mill agent took up the question of testing the tubes at once. The first blow
struck with a chisel in cutting off one of them close to the drum, caused the
tube to break. Every tube was then removed and test specimens one inch wide
cut from each. All were found to be practically as brittle as the first, and
showed an entire absence of ductility. It was felt that if they had been con-
tinued in service, a shock, or even the vibrations of the engine would have been
sufficient to have fractured a tube, and the reaction might well have caused the
breaking of several more.
Samples of four of these tubes were sent for chemical analysis, the result of ,
which is given in table i.
Table i.
No. I.
No. 2.
No. 3-
No. 4.
Carbon
.06%
.06%
.06%
.06%
Manganese
.02%
.02%
.02%
.02%
Phosphorus
.079%
.073%
.065%
.073%
Sulphur
.020%
.026%
.024%
.020%
Silicon .154% .159% -143% .154%
Compared with the requirements for fire box steel boiler plate the low
percentage of carbon and manganese, with high phosphorus will be at once
noted, and will indicate why the tubes were so deficient in ductility.
At about this same time, a similar change was found to have occurred in
the tube cap bolts of another type of water tube boiler, from the same maker,
but belonging to another firm. These bolts which were not exposed either to the
direct action of the fire, or to so high a pressure as in the first case, were found
by the inspector to be so brittle that on sounding them with his light hammer,
many of them broke as if they had been glass rods. The chemical analysis of
these bolts was very similar to that of the tubes mentioned above, though dif-
fering from it to a slight extent. The conclusion is obvious that the stock in
both the tubes and bolts was of a very inferior quality and ought never to have
been used in any place exposed to high temperatures or to strains due to
pressure.
A new tube and several bolts from the same stock as those removed, were
tested physically and showed good ductility, but analysis proved that the material
was no better than that which had been rejected for its extreme brittleness.
It has long been a dream of the writer that all material used for boiler work
should be plainly marked, the marks to be uniform with all manufacturers, and
to indicate the quality of the material. These could be placed upon the head of
a bolt in forging, at slight expense, and in welded tubes, could be made at the
time of welding. Solid drawn tubes present of course, a slightly different prob-
I9I2.]
THE L O C O M O T T 1 \' I-:
91
lem, but that process itself would perhaps be a guarantee of a better quality of
material than would be used for welding.
Fig. I. The Oil Tank, Railroad and Boiler House.
An Alabama Mystery.
The accompanying photographs were sent us by a correspondent whose
veracity we have no reason to doubt, in substantiation of the following most
remarkable boiler accident. This mishap occurred to what was then the No. 2
boiler of the Eufaula Cotton Mill, Eufaula, Ala., early in 1897. This boiler
is said to have discharged certain of its tubes bodily through the tube sheets,
sending four of them out of a window, across a gulley and a railroad track,
until they were intercepted by an oil tank which they pierced. The relative
location of the track, gully, boilerhouse, and oil tank can be seen by reference
to the photograph, Fig. i, which shows the present appearance of this locality.
A close scrutinj' of Fig. i will show patches applied to the tank, and if one
will turn to Fig. 2, which is a nearer view, one will see that they consist of a
horseshoe, and three round patches, said to have been placed there in repairing
the damage done by the flying tubes. A fifth tube missed the tank, but punctured
the stack which occupied the site of that shown in Fig. i, but has since been
removed to a location such that it was impossible to obtain a photograph of it.
The accident happened early one Sunday morning, about 5 a. m., when no
one except the watchman was about the plant. He was attracted by an unusual
92
THE LOCOMOTIVE.
[July,
noise in the direction of the boiler house, but the performance was over before
he could reach the scene. The cause of this peculiar action was never satis-
factorily explained, and remains one of the mysteries of our Atlanta Department.
Fig. 2. The Patched Oil Tank.
The boiler itself did not leave the setting, indeed it was not sufficiently
disturbed to disconnect it from the steam pipe. Nine tubes left the boiler
entirely, and seven or eight more were projected part way through the front
head. Aside from slight repairs to the setting, the only work needed on the
boiler was the replacing of these sixteen or seventeen tubes.
The question remains unanswered as to what made this boiler cut up this
particular sort of caper, and if anyone can answer it, or cite a parallel case, we
shall be very glad to hear from him.
Patching a Boiler Without Rivets, Bolts, or Welding.
E. J. Enoch, Inspector.
Not long since a brother inspector, in reporting upon a patch applied to a
boiler, remarked that " the job looked as though it had been done by a shoe-
maker."
The writer was recently sent to inspect a job of repair involving a patch,
but as it was neither pegged, nailed or sewed, it could hardly be said to display
the art of shoemaking, resembling more the handiwork of a bricklayer.
I9I2.]
THE LOCOMOTIVE
93
The patch in question was placed on the rear drum of a Hawley down draft
furnace. This was attached to a horizontal tubular boiler which carried a work-
ing steam pressure of one hundred and twenty-five pounds. A crack had de-
veloped in the drum, starting at one of
the tube holes in the upper row, near
the center, and extending circumferen-
tially to a point near the top, a length
of about five inches. The boiler maker
(?) who was called to make repairs
prepared a patch of H " plate, shaped
like Fig. i to fit over the top of the
drum, and down each side of the tube
opposite the fracture. A liberal quan-
tity of asbestos cement was spread over
the crack, the patch placed over the cement, and the brick arch, or deflecting
wall rebuilt on top of the patch to keep it in position.
It is not known what pressure was attained after the repair was completed,
as the attendant was kept so busy in a fruitless effort to maintain a fire in the
furnace against the flow of water from the fracture, that he failed to note the
reading of the pressure gage. Nevertheless the patch was not blown out of
the furnace, and the greatest damage was to the purse of the mill owner.
Fig. I. The Patch.
Fig. 2. Patch Bricked and Cemented in Place.
Queer Cause for an Erratic Steam Gage.
By Inspector J. J. McCurry.
One of our inspectors relates the following incident relative to an incorrect
steam gage, and the queer cause which he found for its lack of truthfulness.
He was called to a plant to make a test as the gages were not reading
together. There were two gages in the boiler room, one on each of two Stirling
boilers, and one, a recording gage, in the engine room. On removing the gage
from boiler No. i, it was found to be 5 lbs. " slow ", but on resetting, and
replacing it, it agreed perfectly with the recording gage. The other gage on the
No. 2 boiler was then found to be 125^ lbs. ahead of the one just reset, and it
94 THE LOCOMOTIVE. [July.
(No. 2 gage) had been supposed to register correctly. This caused the engineer
to question the inspector's test gage. The inspector, however, took down and
tested the No. 2 gage, and found it to be 2 lbs. "fast" as compared with his
test gage. The engineer was now certain of the inaccuracy of the test gage,
and not too sure of the reliability and usefulness of boiler inspectors in general,
but the inspector, loath to distrust his old and tried friend, sought for some
obstruction in the gage connection, without however succeeding in his search.
As he tersely puts it, " She was wide open, and so was the engineer." Still,
unable to lose all faith in his pet gage and pump, he ordered the offender
replaced on the No. 2 boiler, and there it stood wnth its hand quite still at 125
lbs. The inspector, now wholly aroused, climbed up on a ladder to obtain if
possible, some additional information. The hand seemed clear of the glass and
dial, but he finally noticed a slight bulge near the center of the dial, sufficient to
cause the hand to hang up. He removed the face, set the dial back, and
replaced the gage, only to find it still 10 lbs. off, as compared with that on the
other boiler.
This set the inspector thinking. He was sure the hand w^as not resting on
the dial when he set the gage, and tested it with his pump. He had also done
all the work himself except taking it down, and putting it back, which fact
at last lead him to the answer to his puzzle. He examined the screws which
held the gage to the boiler front, and found them all set up tight, clamping
the back of the gage securely to the boiler front. This, instead of being per-
fectly flat, was somewhat uneven, and thus caused the back of the gage to be
pushed forward enough to make the dial encounter the hand, causing con-
siderable friction, and explaining its erratic action. He found that he could
easily vary the reading 10 lbs. by merely manipulating these holding screws,
and when all tension was removed from the back of the gage, it fell into line,
not only with the gage on the other boiler, but with that in the engine room
as well, completely \nndicating his pet test gage, and we are lead to judge,
somewhat discomfiting the engineer.
A NOVEL METHOD FOR THE PREVENTION OF BOILER
EXPLOSIONS.
We extract the following from a letter, written by one of our southern
inspectors.
" Some few years ago a man in southern Arkansas owned and operated
a small single boiler sawmill. The boiler after several years service, had
developed a small steam leak at a longitudinal seam. The firemen reported
the fact to the proprietor and stated that he, (the fireman) was afraid she would
"bust." The German brains of the proprietor devised and executed the follow-
ing idea. Securing several lengths of log chain, and fastening them together
at the ends until a sufficient length was obtained. He wrapped the boiler in
a spiral fashion with several turns of the chain, hauling it taut with a yoke
of oxen, after which wedges were driven under the chains at several points."
THe Hartford Steam Boiler lospeciiOQ aqil Insurance GoiDpaiiy.
ABSTRACT OF STATEMENT, JANUARY 1, 1912.
Capital Stock, . . . $1,000,000.00.
ASSETS
Cash on hand and in course of transmission $204,693.25
Premiums in course of collection, 263,453.33
Real estate, 91,100.00
Loaned on bond and mortgage, 1,166,360.00
Stocks and bonds, market value, 3,249,216.00
Interest accrued 71,052.02
Total Assets, $5,045,874.60
LIABILITIES.
Premium Reserve, $2,042,218.21
Losses unadjusted 102,472.53
Commissions and brokerage, 52,690.67
Other liabilities (taxes accrued, etc.), 47,191.65
Capital Stock, $1,000,000.00
Surplus over all liabilities 1,801,301.54
Surplus as regards Policy-holders, . $2,801,301.54 2,801,301.54
Total Liabilities, $5,045,874.60
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy. M. E., Consulting Engineer.
F. M. Fitch, Auditor.
Board of directors
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD.
Vice-Pres. and Treasurer, The JEtnn
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY, Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR GEORGE C. F. WILLIAMS, Treas.
and General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
Charter Perpetual.
TKe mrtforil Steam Boiler HispeetiOQ aqil Insoiance Gompaiii
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Full information concerning the Company's Operations can be obtained at
any of its Agencies.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg.
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass., .
loi Milk St.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St.
NEW YORK, N. Y.,
100 William St.
PHILADELPHIA, Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANOSCO, Cal., .
339-341 Sansome St.
ST. LOUIS. Mo.,
319 North Fourth St.
TORONTO, Canada,
Continental Life Bldg.
Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
Joseph H. McNeil, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. Burwell, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
Corbin, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. AsHCROFT, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
H. N. Roberts,
General Agent.
"^^.^^my
Vol. XXIX. HARTFORD, COXX., OCTOBER, 1912.
Xo. 4.
COPYRIGHT, 1912, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
A VuLCAXizER Explosion.
98 THE LOCOMOTIVE. [October.
Vulcanizer Explosion.
Our front cover shows the failure of a vulcanizer May l6 at the plant of
the Empire Rubber Company, at Trenton, N. J. This type of vessel presents
an interesting problem in design because of its large size> and the necessity of
providing it with a large cover, which shall be at once amply strong and capable
of quick opening and closing, a feature which usually results in the use of some
form of casting, with all the difficulties which that type of construction involves.
The failure of one of these vessels is apt to be very destructive and is frequently
attended by loss of life. In the present instance ona man was killed outright,
and two others were fatally injured. This was explosion No. 238 in our list
for j\Iay, 1912.
Old Boilers.
The subject of a proper retiring age for old steam boilers is one which
comes frequently to light, and which has been in the past a most fruitful
source of controversy. Of course there can be no question as to the propriety
of condemning to forced retirement those boilers whose diseases of one sort
or another have reached the chronic stage, and are no longer curable, but there
is at once the basis for a deal of argument when an inspector approaches the
owner of a boiler with the statement that it must be replaced because of old
age, especially if it is known to have all the apparent qualifications except
youth, for many additional years of service.
In the past many curious properties have been attributed to old boilers.
One of the most interesting was the notion that they could not explode
violently. It was supposed that an old boiler would merely rupture, allowing
the pressure to be relieved much as if the safety valve had opened. This idea
was discussed at some length in the Locomotive in 1881. It was definitely
disproved along with many other fallacies, and much popular mystery concern-
ing boiler explosions, by a series of experiments conducted by Mr. Francis B.
Stevens, of Hoboken, the founder of Stevens Institute, and Prof. R. H.
Tliurston, at the Sandy Hook proving grounds in the fall of 1871. These
tests consisted of a series of prearranged boiler explosions in which old
boilers, and some new boiler elements were exploded by raising a steam pres-
sure in them sufficient to produce failure. They gave the first conclusive proof
of the fact that a boiler filled with water to its normal level could explode, and
also that a boiler might explode violently when hot and under steam at a
pressure less than that which it had successfully withstood under the ordinary
hydrostatic test.
In 1881 ]\Ir. W. B. LeVan. of Philadelphia, proposed to the American
Society of Mechanical Engineers * that all steam boilers should be retired at
the age of ten years arbitrarily, in much the same way that car wheels and
axles are retired after a certain mileage. His reason for this view was his
general distrust of boiler inspection, and although he admitted that the use
and care a boiler received must influence its life, he was unwilling to believe
in the probability of an inspector finding the extent of that influence, and so
expected to forestall all danger by his ten year limit. Of course it was pointed
out at that time that such a rule would work great hardship to the owner who
*"TheLifetimeor Age of Steam Boilers." W. B. Le Van. Trans. .\.S.M.E. Vol. II.. Page 503.
I9I2.] THE LOCOMOTIVE. 99
used a good boiler well, and would unduly encourage the unscrupulous owner
to push his poor boilers, by fair means or foul, to accomplish their utmost
in the allotted ten years.
However there is a border line between the obvious defects an inspector
can detect, and that gradual change in the physical character of the metal
coming with advanced age and long use, which can only be implied by a
knowledge of similar cases. Here it is that an insurance company must at
times make a stand for the removal from service of an old boiler, or at least
for a great reduction in the pressure at which it is worked. In order to prove
the soundness of such rulings, old boilers have been tested from time to time,
and it is the purpose of the present article to review certain of these tests,
and show the character of the evidence upon which these old age retirements
are based.
In general two sorts of tests can be made. One sort, of which the early
tests of Stevens and Tliurston are examples, consists in subjecting the entire
boiler, considered as an engineering structure, to either a steam, or hydrostatic
pressure great enough to cause rupture. The hydrostatic test is usually em-
ployed since it permits careful measurements of the strains at various points
to be made as the test progresses, and with these an accurate record of the
pressures producing them. The other class includes tests of the metal taken
from different parts of a boiler, to show its physical and chemical properties,
and if the original condition of the material is known, is of great value. It of
course may very well form an addition to a test of the first sort. Within a
short time, five old boilers, whose entire history is knowm, have been tested
to destruction by the application of hydrostatic pressure. Tliree of these, the
property of the Oliver Iron Mining Co., of Ishpeming, Mich., were tested
by Mr. A. M. Gow, their assistant engineer. The other two were presented to
the Bureau of Standards for test by Mr. Nicholas Sheldon, treasurer of the
Kendall Manufacturing Co., of Providence, R. I. These boilers were tested
to destruction at the plant of W. H. Hicks, boiler makers. Providence, R. I.,
by Mr. James E. Howard, engineer — physicist of the Bureau of Standards,
assisted and advised by Mr. F. B. Allen, vice-president of The Hartford Ste.\m
Boiler Inspection and Insurance Co. All five of these boilers had been carried
on the books of the Hartford, and had been removed from service at their
request.
The boilers tested by Mr. Gow, were known in the records of the Hartford
by the numbers 301, 302, and 303 and will be designated in this way. They
were nearly identical in construction, of the horizontal return tubular type,
"72 inches in diameter, and 15 feet long. The shells were in five courses, and
were made of y% inch plate. The heads were Yz inch in thickness. The longi-
tudinal seams were of the double riveted lap type fastened with Y^ inch rivets,
pitched 2 inches apart, and each boiler was fitted with a cast iron manhole
frame on top of the next to the last course, with a clear opening of about
12X16 inches having its greatest diameter girthwise of the boiler. Two 4
inch cast iron nozzles were also fitted to each boiler, one on the rear, and
one on the second course, for the attachment of the safety valves and steam
pipes. The blow off connections were in the rear heads, and had been used
for a long time for the introduction of the feed water. Reference to Fig. i
will make clear the general arrangement of the boilers, and will indicate their
only point of difference, namely that No. 302 contained 112 three inch tubes,
while both No. 301, and No. 303 were provided with S3 four inch tubes.
100
T.HE . LOCOMOTIVE
— -— yiU: ■
[October,
I Fig. I. Details of Boilers 301, 302, and 303.
Hie report of the Hartford's inspector shows that these boilers, aside from
age were in apparent good order. There was evidence that no rivets had
been replaced, and that the seams had never been chipped and caulked. No
fire cracks were visible, and although there was a slight indication of over-
heating on the bottom sheets of the rear courses, this was considered trivial.
The only repairs known to have been made, were several complete renewals
of the tubes.
All three boilers appear to have been made by Kendall and Roberts of
Boston, No. 302 about 1877, and the other two about 1879. The steel plates
in No. 302 were branded " Bay State Homo," while those of No. 301 and No.
303 bore the brand " Nashua Iron and Steel Co., Nashua, N. H." " Cast Steel
60,000 lbs.," and an encircled Indian's head. Mr. Gow in his report of the
tests published in "Power" gives it as his opinion that these were among
the first boilers to be made in this country of Siemens open hearth steel.
Boiler No. 302 was tested June 6, 1911. Pressure was applied gradually,
and at 275 lbs., the manhole frame failed, tearing the adjacent sheet as shown
in Fig. 2. A steel tape stretched around the boiler girthwise, showed a
stretch of 3/16 inch in circumference just before the rupture, but on the re-
lease of the pressure, no permanent set was found, showing that the elastic
limit of the plate had not been reached.
Boiler No. 303 was tested the following day, and in order to find if possible
other sources of weakness, the manhole frame was removed, and the open-
IQI^.
T 1 [ I' L U C O M O T 1 V E ,
101
Fig. 2. Showint, the Brikf.x Manhole Frame of Boiler 30_'.
Fig. 3- Appearance of Boiler 303 After Testing.
ing patched with a 5/^ inch plate. This was secured to the shell with ^4 inch
tap bolts tapped into the patch, and passing through the holes where the manhole
frame had been riveted to the shell plate. Pressure was gradually applied
as with the other boiler, and at 297 lbs., the limit of the hand pump used was
reached, so that the pressure had to be released, and another source of pres-
102
THE LOCOMOTIVE
[October,
sure connected. No permanent set was recorded up to this point. When the
pressure was resumed and carried up to the 300 mark, the leakage was so
general that the pump had to be stopped to enable a patch bolt to be caulked,
and several plugs to be tightened. Pressure was applied for the third time,
and at 300 lbs., 13 patch bolts sheared, the beading at the tube ends started,
the tube sheets showed distress, and a permanent set of about 1/16 inch in
the circumference of the boiler was recorded. After the release of pressure,
the patch was found to overlap the bolt holes about Yi inch. Its appearance
after the test is shown in Fig. 3.
Boiler No. 301 was tested in its original condition, and failed through the
manhole frame at a pressure of 260 lbs. A set of Vs inch in the circumference,
was noted, along with evidences of distress in the longitudinal seams.
Test specimens were cut from these boilers, at points exposed to the action
of the fire, and also on the top. These were tested for strength and elonga-
tion, and also submitted to a chemical analysis, the results of which are shown
in Table I.
Table I.
Tensile strength.
Elongation
Reduction inarea
Elastic limit. .
Boiler No. 302.
Over fire.
60,460 lbs.
22.5%
53.7%
36,690 lbs.
On top.
70,145 lbs.
20.12%
47.05%
39,060 lbs.
Boiler No. 303.
Over fire.
60, 186 lbs,
21.5 %
54.52%
38,280 lbs.
On top.
56,400 lbs.
27.25%
64.88%
37,230 lbs.
Boiler No. 301.
Over fire. | On top.
60,780 lbs.
26.5 %
61.62%
61,680 lbs.
19.75%
50.80%
.33,100 lbs. '38, 820 lbs.
Chemical Properties.
Carbon ....
Sulphur... .
Manganese
Phosphorus
0.13 %
0.026%
0.27 %
0.097%
0.17 %
0.023%
0.29 %
0.097%
0.25 %
0.121%
0.37 %
0.092%
0.13 %
0.022%
0.20 %
0.105%
0.18 %
0.022%
0.28 %
0.085%
* Bent cold to 180° without fracture.
These boilers had been designed for a pressure of loo lbs., but owing to the
low factor of safety which they would have at this pressure, due to the low
efficiency of the longitudinal joints, they had been worked at a pressure of
8o lbs. At this pressure, the actual factor of safety, based on the pressure of
260 lbs. at which the manhole frame of boiler No. 301 failed was only 3.25.
The two old boilers tested at Providence by the Bureau of Standards were
of a type very similar to those tested by Mr. Gow. Tliey were also five course
horizontal tubular boilers, y2 inches in diameter, by fifteen feet long between
tube sheets, with the first course extending 12 inches at the front as a dry
191-'. 1
THE LOCOMOTIVE,
103
Fig. 4. Boiler 4092 Prior to the Test. Note the io-inxh Gaged Lengths.
sheet. Their appearance prior to the test is shown by Fig. 4. The longitudinal
joints were double riveted lap seams, ^ inch rivets, pitched 2 inches, placed
in punched holes. The plate thickness was ^ inch for the shell, and Yz inch
in the heads. Both boilers contained 140 three inch tubes. Domes 2 feet
6 inches in diameter were provided on the second course, and cast iron man-
hole frames and safety valve nozzles were fitted to the middle and rear courses,
respectively. Both boilers were made at the shops of the Whittier Machine
Co., Boston, Mass., in 1881, of " Benzon " steel. They were known as No. 4084
and No. 4092 on the Hartforb's records, and were designated by these num-
bers in the report of the test published in the November 1911 number of the
Journal of the American Societj- of Mechanical Engineers.
In this series of tests especial attention was given to measuring the strains
and deformations produced in the boiler sheets as the pressure was increased,
because in this way a knowledge of the actual behavior of the boiler could be
obtained, and so checked up with the strains which might be expected if the
ordinary assumptions underlying calculations of boiler strength are justified.
To this end small holes were drilled at different points in pairs, exactly ten
inches apart as is shown in Fig 4. These were then reamed out with a conical
reamer, so as to serve for centering two corresponding cone shaped points on a
micrometer strain gage. This instrument could be applied to a pair of holes,
and their exact distance apart compared to that between an exactly similar
pair prepared at tbe ends of a carefully measured length in a standard bar.
After a stress was applied to the boiler, the distance between any pair of
holes could again be compared with the standard, and the difference between
the two sets of readings would be the stretch. It was said that these measure-
ments were known with a certainty of o.oooi inch, which is about the
stretch which we might expect to find in a bar of steel, i square inch in cross
104 THE LOCOMOTIVE. [October,
section and ten inches long, if it were subjected to a pull of 300 lbs. If we take
the stress which will produce a given stretch in a piece of material i inch
long, and divide this pull or stress by the resultant strain, we get a number
known as the " IModulus of Elasticity." In the present case, a stretch of
1/10,000 inch in ten inches, would mean an increase of i/io of this, or
1/100,000 inch in a length of i inch, and if we were to divide the stress, 300
lbs., by this strain in a i inch length, i/ioo.ooo, we should obtain the number
30,000,000 which is the modulus of elasticity for steel. (As a matter of fact
the modulus must not be thought of as being obtained from these figures, for
of course the pull to produce this stretch of 1/10,000 inch in ten inches was
estimated from the modulus obtained by averaging a large number of tests,
in which the length of the specimen, the pull applied and the resulting in-
crease of length were carefully recorded.) Knowing the modulus then, we
are in a position to predict the strain which ought to result from any given
pressure applied to the inside of a boiler, and if in testing, the actual strains
differ from these, we must look for the cause of the rigidity if the strains are
too small, or of the yielding if they are too great, and see if the behavior of
the metal can be attributed to any peculiarity in the boiler structure which
causes a different distribution of stress from that expected. Having out-
lined the methods of investigation, we will not endeavor to review all the de-
tails of the measurements made, but refer the reader who desires to enter into
these more fully to the published report, as we are concerned only with the
results.
Boiler No. 4084 was tested first. At a pressure of 266 lbs., leakage along
the longitudinal joint of the dome had become so great as to necessitate its
removal. The shell was closed with a patch, double riveted, which made use
of the same holes as had previously served for fastening the dome. At 270
lbs., the cast iron manhole frame ruptured across the middle of its length
and a second patch, closing the opening, was applied in its place. When a
pressure of 295 lbs. had been reached, 3-front head braces let go and the test
was discontinued. The boiler was subsequently dismantled, in order to permit
a detailed examination of its interior to be made. Certain regions of distress
were revealed through the disturbance of the scale with which the metal was
slightly incrusted. This distress was most evident in the dome, at its longi-
tudinal seam, and also under the points of attachment of the lugs, by which
the boiler had been supported during the test, and also when in service. Fig. 5
shows this disturbance under the lugs excellently, and also indicates the slip
of the longitudinal joint.
The strain measurements were less comprehensive on this boiler than on
No. 4092, and in general were very similar. One feature was noticed however,
which was absent in the latter case. The gaged lengths, which spanned the
longitudinal joints, and therefore measured their slip, decreased with great
uniformity from the front towards the rear, suggesting that even though these
seams were not directly exposed to the action of the fire, there was a greater
range of temperature strain at the front than at the rear. This result is
especially interesting in the light of the experiments, reported below, on a
French boiler of considerable age, in which it was clearly shown that the
deterioration of the metal was closely correlated to its position with respect
to the direct action of the fire.
1 1) I-'.]
THE L O C O M O 1" 1 V E .
105
In tlie hope of attaining higher pressures, boiler No. 4092 was strengthened
prior to the test, by removing the dome and manhole frame, and replacing
them with patches. The safety valve nozzle was allowed to remain, but as the
lest progressed, it was found necessary to replace it with a soft patch, as it
was impracticable to caulk the leaks occurring at its junction with the shell.
Six I ?4 "inch through stays were also added to give additional support to the
sciiincnts of the heads above the tubes.
i ^' ^
""■*\##^
'**:i:t*'*u
♦♦•♦♦♦
♦♦♦*
♦♦♦
Fig. 5. SHowaNG the Evidence of Distress Under the Lugs and at the
Longitudinal Joint.
Pressure was raised, and at each increment of pressure, careful measure-
ments of the various gaged lengths were made, in order to compute the strains.
At 300 lbs. pressure, the safety valve nozzle had to be replaced, and at 335
lbs., the manhole patch failed, shearing its rivets, and tearing the sheet.
A section of the sheet was cut out from girth seam to girth seam, and a double
riveted patch inserted in its place. This patch was necessarily hand riveted, and
at the time of publication of the results of these tests, higher pressures than
335 lbs., had not been attained due to excessive leakage at this patch.
The results of the strain measurements of which some 3,300 were taken,
may be briefly summarized as follows : The well known stiffening effect of
girth seams and heads were abundantly confirmed, as was the great weakness
of the top center line of the boiler due to the presence of an opening in nearly
every course. The double riveted lap joints, were found to give rise to an
excessive slip, and the effect of this slip, in producing abnormal stresses in the
106 THE LOCOMOTIVE. [October,
solid plate abreast the ends of the seam were commented on. It was also
evident that since the longitudinal seams in successive courses were only
separated by three rivet pitches (6 inches), girthwise, a belt of great tan-
gential weakness existed from end to end of the boiler, and on each side,
through these seams.
If a plain cylinder is subjected to an internal pressure, the metal ought to
contract in length, to make up for its tangential, or round-a-bout extension.
Such a contraction occurred in the metal of the boiler shell, but was not
uniform, indeed in the top part of the boiler, there was an actual extension.
It is also obvious, that if a plain cylinder, like a boiler tube, is subjected to
an external pressure, the tube should extend in length, to make up for the
girthwise contraction. In the boiler tested, such an extension of the tubes
was found, though it was modified to some extent, by the position of the
tube in the shell. Those tubes situated in the center of the nest, were in
every case extended more than those near the shell, as if the flanged head
exerted a restraining influence. It was pointed out as a matter of fact, that
this extension of the tubes, coupled as it was with a contraction lengthwise of
the shell, imposed a considerable bending moment on the flanges of the heads.
Let us now, before attempting to form an opinion, or draw conclusions as
to the results of these tests, pass on to a consideration of a series of tests
of the second sort made with great care, in which samples of the material of
some very old boilers of known antecedents were tested both physically and
chemically. It is a point worthy of note that in these tests, especial care was
taken to keep track of the part of the boiler from which the test specimens
were taken in order that any peculiarity due to exposure either to extreme
temperature conditions, or to unusual structural stresses might be observed.
These tests, made by Messrs. A. Olry, and P. Bonnet, form the subject
of an extended report to the (French) Association of Owners of Steam Ap-
paratus, at the 33d Congress of that society held at Paris in 1909.*
Their attention was called to this subject, by the fact that several more or
less discrepant reports as to the effect of age on boiler plate, had been made
from time to time, particularly, some tests on the material of very old boilers
made by Walther-Meunier, and reported in 1903-1904, to the same Association.
He had found some old plate so brittle that he was of the opinion that all
boilers should be retired after from 30 to 35 years use, if worked 12 hours a
day, and if worked 24 hours, he thought that a lower limit of useful life
should be set, say 20-25 years. This raised a storm of protest and discussion
among the French engineers, many of whom cited tests to the contrary, and the
result was that his work came to be largely discounted because of lack of
data as to the original condition of the material.
Olry and Bonnet were interested in this controversy and when they were
presented with the opportunity of testing some old boilers whose history was
available, they made the investigations which form the basis of the report
we are considering.
La Societe des Hants Fourneaux, Forges et Acieries de Denain et D'Anzin,
a French steel works of considerable note, installed during 1873 and 1874, 14
boilers for use at their works. They were made by Schneider et Cie., at
* Comptes Rendus Des Seances Du 33e. Congrfes Des Ingenieurs on chef Des Associations Dc
Proprietaires D'Apareils A Vapeur. Tenu a Paris, 1909.
igij.
THE LOCOMOTIVE.
107
Creusot, and were of the type illustrated in Fig. 6, cylindrical, with internal
furnaces and direct tubes, surmounted by a dome. The settings were such that
the products of combustion passed first through the tubes, then returned under
the right-hand side of the shell to the front, where they passed across, and
back to the flue, under the left-hand side of the shell. A longitudinal baffle
wall for this purpose was provided under the center line of the boiler as is
indicated in Fig. 6. The boilers were designed for a pressure of 71 lbs.,
but were later tested and worked at 78 lbs. (5.5 kg. per sq. cm.). They had
a heating surface of 1270 sq. ft., were oil fired, and forced day and night
except Sundays, for more than 30 years. In 1900 the rate of firing, which is
typical of the service they rendered throughout their life, was such as to
consume about 150 kg. of oil per sq. meter of grate per hour, which is equiva-
lent to 31 lbs. of oil per sq. ft. of grate per hour, a very high rate indeed.
The evaporation obtained was about 6 lbs. of water per lb. of fuel. The
material of which the boilers were constructed was Creusot wrought iron,
designated by the following numbers: body of the boiler, No. 2; heads, lower
furnace sheets, and domes. No. 4; upper furnace sheets and front tube sheets.
No. 6. The entire battery was overhauled between 1905 and 1907, as the
result of a general breaking down from old age, and has since been entirely
replaced. This overhauling however gave the opportunity for obtaining test
specimens, and the data given was obtained at this lime.
Fig. 6. Boiler Kxown .\s S-3.
The iron known as Creusot No. 2, was made to meet the following
guarantee :
Tensile strength 47.380 lbs. per sq. in. (^Minimum.)
Elongation in 4 inches. 6.5%
Reduction in area, 6%
The original thickness of sheet was .55 of an inch.
In January 1905, a crack developed in one of the boilers, known as S-3,
in the bottom of the third course, in the fourth girth seam, necessitating the
removal of a portion of the sheet. Eight specimens for tensile test of standard
(eight inch) size, were cut from this sheet and broken with the following
average results :
Tensile strength, specimens cut lengthwise. 41700 lbs.
Elongation (4 ins.) " "' '• 3.1%
Tensile strength, specimens cut girthwise, 39000 lbs.
Elongation (4 ins.) " " " - 1.7%
Fourteen specimens of the type and dimensions shown in Fig. 7 were also
cut and tested for brittleness by the impact test, in which a ram or hammer, of
108 THE LOCOMOTIVE. [October,
known weight, is allowed to fall from a known height, striking the specimen
fairly on its flat side, at the point of least breadth. As a sort of standard of
comparison, by which one can gage the performance of the various specimens
under this test, it may be well to state that a similar specimen of good modern
boiler steel, ^ in. thick, is required by French standards, to withstand a blow
from a -ram of 28.7 lbs., falling 13.12 feet (13 kilograms, falling 4 meters).
Tills means an expenditure of 374 foot lbs. of work without starting a fracture.
These particular specimens were fractured on the average, by a blow from a
26.4 lb. ram, falling 19.7 inches, or with an expenditure of 43.8 foot lbs.
The deterioration of the material as indicated by these tests was so great,
that another group of specimens was cut from the same shell, yielding the fol-
lowing average results :
Tensile strength (long.) 38400 lbs.
Elongation, (8 in.) " 2%
■' " (trans.) Practically nothing.
Impact, complete fracture, 28.7 lbs., falling 19.7 in.
A chemical analysis showed the following composition :
Carbon, • 0.07%
Manganese, 0.05%
Sulphur, 0.046%
Phosphorus, 0.290%
This indicates rather more phosphorus than one would expect in first class
boiler iron.
To see if this brittle condition extended to the entire battery, specimens
from the same region were cut from three of the other boilers, and the results
were so nearly like those given above, that it was not thought necessary to
quote them specifically.
Specimens of the Creusot No. 4 iron, for testing were cut from both the
front and rear heads of the boiler known as S-4. The original specifications
for this iron called for the following properties:
Tensile strength 4SS00 lbs.
Elongation 14.6%
Reduction in area, 1-3%
The metal as tested from the front head of S-4- gave values for these quantities
as indicated below :
[43400 lbs.
Tensile strength ^40700
[41300 "
Average 41800
[10%
Elongation (4 in.) -|ii%
[18%
Average 13%
Reduction in area, average 2.2%
A weight of 37.45 lbs. falling 39.37 inches started a fracture, while modern
steel of this thickness would be required to withstand the impact of a like
weight falling 13.12 feet, without injury.
I9I2.]
THE LOCOMOTIVE
109
The specimens of the same (No. 4) iron from the rear head of boiler S-4,
gave the following results :
Tensile strength
Average
Elongation (4 in.)
Average
Reduction in area, average
[■44500 lbs.
1 43400 •'
145700 "
[46000 "
44900 "
17%
13%
11%
10%
12.75%
1 .42%
Subjected to the impact test, 3 out of
8 specimens failed under a blow from a
ram of 44 lbs., falling 6.6 feet. Chem-
ical analysis of the material showed its
composition to be as follows :
Carbon 0.05%
Silicon 0.15%
Manganese, less than 0.10%
Sulphur 0.010%
Phosphorus 0.100%
Fig. 7. Impact Test Speci;
Tliesc tests indicate that the No. 4 iron, which was lower in phosphorus
than the No. 2, had not deteriorated to so great an extent, although its con-
dition was far from satisfactory. It is rather interesting however, in view of
the tests of steel boilers reported later, to see that the front head, which in
this case was always at a moderate temperature, since the boiler was inter-
nally fired, should have deteriorated more than the rear head, exposed as it
was to contact with the hot gases from the tubes.
The authors state that they were unable to report the condition of the No.
6 iron, since, due to the many repairs which had been made to the furnaces
from time to time, they were unable to positively locate any of the original
iron of this grade.
In the consideration of these results, giving as ihey did such obvious evi-
dence of impairment, the authors raised the question as to whether the iron
might be made to regain some or all of its original ductility by reworking. To
this end billets were made by piling up and welding small blooms from the
scraps of test pieces of each sort of iron, the billets were rolled into bars,
from which new test pieces of the reworked material were cut and tested.
The results are tabulated below.
Reworked No. 2 iron.
Tensile strength
Elongation
Reduction in area
Impact test, 28.66 lb. ram, falling 4.:
53500 lbs.
23%
2.8%
feet, started fracture.
110 THE LOCOMOTIVE. [October.
Bent cold through 135°.
Reworked No. 4 iron.
Tensile strength 51500 lbs.
Elongation 25%
Reduction in area 2.5%
Impact test, specimens cracked under blows from a 44 lb. ram, falling 12.3 to
13.12 feet.
Cold bend test, bent through 180° without cracks of any sort. Tliese tables
show that by reworking, a most astonishing improvement in ductility was
produced. The No. 4 iron became a most excellent material, equal to good
boiler iron, though somewhat inferior to the best boiler steel, while even the
No. 2 iron showed properties sufficiently good for many purposes, though still
rather brittle for boiler use.
The steel boiler from which specimens were tested was one of a battery
of 22 fire tube boilers, with longitudinal bottom drums made by Carron-Del-
motte at Anzin for the sugar refinery of C. Say, in Paris. The specifications
called for Siemens-Martin basic steel with tensile strength greater than
51000 lbs. and not over 56000 lbs., elongation in 8 inches, not less than 26%
nor more than 40%. The steel was made by Schneider et Cie. at Creusot, and
branded "A. S. acier soudable." Acceptance tests of this steel were made by
Cornut in 1887. For this work the specimens were heated up to a cherry red
before they were broken, and in some cases quenched by plunging them in
water. He found as an average value for the tensile strength, 53000 lbs.,
elongation in 8 inches, 31.6% when reheated simph', and 68000 lbs. and 18.7%
respectively when reheated and quenched.
In reporting the results of the tests after the boilers had been in service,
the authors classify their specimens in the same manner, that is, those un-
treated but tested just as they came from the boiler, those reheated to a cherry
red, and those reheated to a cherry red and subsequently quenched by plunging
them into water maintained at a temperature of 82° Fahr.
In 1908, the first two boilers of this battery were to be removed, and the
owners gave the opportunity of testing the quality of the material, as they were
anxious to see if the steel had deteriorated to such an extent as to render this
removal unadvisable. They accordingly gave the lower or fire sheet of the
right hand bottom drum of boiler No. 2 for the purpose. This sheet was
cut up and tested through the courtesy of the steel works at Denain, who
placed their equipment at the disposal of the authors. Fig. 8 will indicate
the manner in which the sheet was divided, and will also serve to show how
the specimens were placed with regard to the position of the sheet in the
boiler.
These boilers had been in service 24 hours a day during the interval 188S-
1908, with the exception of Sundays, and certain intervals for cleaning and
inspection. No repairs of any moment were ever made. The records of the
owner show that this particular boiler had been in service a total' of 134172
hours, consuming 3898.13 metric tons of soft coal, and 13050.7 metric tons of
coke. This gives for the average rate of combustion, 42 kilograms per square
meter of grate per hour, or in the more familiar English units, 8.6 lbs. per
square foot of grate per hour, certainly very moderate service. Tlie averages of
the tensile tests, classed in groups as to their location with respect to the fire, and
I9I2.]
THE LOCOMOTIVE,
ill
also divided into the three sets mentioned above, depending on the treatment
tho}' received after cutting? from tlic slicet, will be found in the following table.
Tests of Steel from the Fire Sheet of No. 2 Boiler.
Untreated
Specimens.
Reheated
Specimens.
Reheated and
Uuenched
Specimens.
Specimens from portion of sheet protected by FrcI^ Wall.
Tensile strength
Elon>ration
Specimens from above the Grates.
Tensile strength.
Elongation
70,000
20.6%
Specimens from over Bridge Wall.
Tensile strength
Elongation
Sg Q.^'^og^" ^o°'b:^^€Po'^^^o^S5
SS ^<^Zi° °^'%^°S$o° g|
oooooiooooGoooooooooooioolooo, ODOOOOOOOOOO®
ooooobooooooocooooooo o |o odoopooooooooooo Oog/
Fig. 8. Fire Sheet of C. Say et Cie. Boiler No. 2. Showing the Location
OF the Specimens with Respect to the Fire.
Cold bend test of 38 specimens, fairly satisfactory. The real extent of the
change in this boiler steel was not disclosed until the impact tests were made.
162 impact specimens were tested all told, but as 10 of these were in the
nature of special tests, to determine the effect of various sorts of abuse on
112 THE LOCOMOTIVE. [October,
this steel, sueh for instance as hammering it violently when at a blue heat,
they were not included in the averages, or percentages to follow. Out of the
152 tests considered to represent the real condition of the material, there were
122 in which the specimens were untreated. Out of this number, 58 specimens
failed to pass the test expected of new steel of this class and thickness (7/16
inch) that is to stand without cracking, the impact of a 22 lb. ram, falling
13.12 feet. It was found however, that none of the reheated specimens, whether
quenched or not, failed, or that in other words, although the steel was found
to have grown brittle, it could be made to fulfill the conditions of the im-
pact test by heat treatment. If we now calculate the percentage failure, we
find that based on the whole number broken, 38.1% failed, but if we consider
only the untreated specimens, the percentage is seen to be 47.5%. It is also of
interest to see where these specimens were located with respect to the grate,
the bridge wall, etc., and to see if there is any connection between the percentage
of failures, which must be taken to represent the average brittleness of the
material, and the sort of treatment it received as regards temperature and
heat transfer. It will be seen from the table given that there is such a con-
nection, that it is identical with the changes in the elongation with exposure
to the fire, as shown in the table of tensile tests, and that as we should expect,
the metal over the grate suffered most, that over the bridge wall next, the
metal located behind the bridge less, and that in the front wall and therefore
entirely protected from the direct action of the flames, the least of all.
Untreated Impact Specimens Grouped as to Their Location in the
Fire Sheet.
Location.
Total number tested
No. of Failures
No. Intact
9^0 Failures
1 In Front i
Wall.
Over
Grate.
Over
Bridge.
Behind
Bridge.
17
45
14
46
6
26
7
19
11
19
• 7
27
35.5%
57. 8 9^^
' 50%
41.5%
The work of Olry and Bonnet shows pretty conclusively that boiler plate,
whether of iron or steel, will deteriorate with use. It is also well known
that tubes, tube cap bolts, and other materials used in boiler construction
suffer the same sort of depreciation. Such a case was discussed in the July
1912 Locomotive, giving the experience of one of our own chief inspectors with
tubes and bolts which had become very brittle with use. In all the cases which
have come to our attention, the metal which has deteriorated very rapidly has
been high in phosphorus. Olry and Bonnet also found that the metal which
showed the greatest loss of ductility was the highest in phosphorus, and was
least improved by either reworking or annealing. They also showed that iron
suffers more than steel, although our experience with brittle tubes indicates
that steel if it contains an excessive amount of phosphorus will change very
rapidh^ Exposure to intense heat is shown to be a factor so that there is
some justification for basing the condemnation of a boiler on the kind of
service it has given, as well as on its life.
Passing now to the hydrostatic tests first considered, in which five very
similar boilers all of which had seen some thirty years of service, were tested
1912.] THE LOCOMOTIVE. 113
after they had been coiidciniicd for uld age by the ilAirn-OKn, it was found that
all of them showed structural weaknesses, especially about the cast iron
manhole frames, which gave abundant evidence of the wisdom of their re-
tirement from service. It is interesting in this connection to recall that all
three boilers which were permitted to fail at that point (no patches being usedj
did so at pressures surprisingly close together, namely, 265 lbs., 260 lbs., and
270 lbs. It has been said with some emphasis however in the engineering press,
that none of these boilers had suffered any deterioration from age.
It is true that the boilers of the Oliver ^ron Mining Co. proved to be made
of a material whose properties were still excellent at the time of the test.
Tests of the material of the other two boilers are not yet available lor dis-
cussion. The facts of the case however which seem to need emphasis as
showing the real reasons underlying such a retirement as these boilers present,
are these. The art of boiler making and designing has progressed materially
in say thirty years, and the boilers of that period, if of good material, do not
compare especially well as to safety with the product of the present of equal
grade. It is also a matter of record that boiler steel undergoes a slow but
certain loss in strength and ductility. To be sure these changes are slower
for good steel than for iron, but the presence of even a moderate excess of
phosphorus hastens the process materially.
Add to this the other equally obvious fact, that such deterioration can be
detected by none of the ordinary inspection methods, and that even tensile
tests may fail to indicate the extent of the change completely, and it would
seem that the justice of the position which makes for old age retirements, was
established beyond controversy.
Instructions for Placing" Heating- Boilers in Commission.
We have gathered together a few simple hints and instructions for putting
a heating system in commission which may prove of value. No originality
is claimed for them but it is hoped that they may assist some who have not
learned through experience what method of procedure is best fitted to accom-
plish the desired end.
I. Clean the boiler thoroughly on the fire side if it has not been done
when laying up in the spring. Remove all rust and soot. This is particularly
important in the case of cast iron sectional heaters as rust and corrosion will
form between the sections, accumulating moisture in the summer season, and if
not removed will eventually swell sufificiently with moisture to fracture the
sections. If this cleaning is neglected too long, it may become necessary to dis-
mantle the boiler in order to remove the deposit. Remove all dry or moist ashes
from the corners of the grate and ash pits. If this discloses rust, strike the
iron a few smart blows with a light hammer and see if it shells of?. If the
corrosion proves to be extensive, steps to repair the damage should he taken
at once. Any rust spots found on the outside of the boiler, including the
heating surface, should be carefully cleaned and painted with a mixture of red
lead and boiled linseed oil to stop the spread of the corrosion. For this
external cleaning a wire brush will be found of service.
.114 THE LOCOMOTIVE. [October.
2. Clean thoroughly the inside of the boiler. Remove all rust, scale and
sediment. If the boiler is of such a form as to prevent ready access to its
interior, wash it out as well as possible with a hose, using a good pressure
if available. Then empty the boiler, introduce a few gallons of kerosene oil
and fill with water very slowly, letting the oil float up on the surface of the
water and so reach all portions of the interior surface. Introduce a few pounds
of dissolved carbonate of soda (soda ash) with the water used for filling. When
the boiler has been completely filled in this way, let the water run out until
it stands at the ordinary steaming level, close the blow off, and build a slow fire
under the boiler. This fire should be kept up for several days, never letting
the pressure rise higher than a few ounces. Tliis will loosen and throw down
the scale and sediment, so that on cooling off, the boiler may be washed out
practically clean with a hose. It is especially important that the boiler be
zuashed out after this treatment, and before it is put into service, as the loosened
scale and mud, if allowed to gather on the heating surface of the boiler, zvill
inevitably cause over heating, and perhaps failure of the metal.
3. Look over all the boiler attachments. Wash out the water column
and its connections, taking it down if necessary to make sure that it is free
from rust and mud and that its connections with the boiler and the glass
water gage are free. If the water column is not provided with a drip cock,
so that it may be drained from time to time, allowing steam and water to
blow through its connections to free them, and incidentally to prove that they
are free, one should be installed. Look over the glass water gage. See that
the rubber grommets or rings with which a tight joint is secured between the
glass and its supporting fixtures are " alive." If the rubber is hard and
brittle it should be renewed. (See the article on Gage Glasses, in the January,
1912, Locomotive.) See that the gage cocks are clean and tight. Be sure
their opening to the boiler is not clogged. (Blow through them.) Overhaul
the safety valve, see that it is clean and free from rust or dirt. All pipes
leading to or from the boiler, such as the steam supply, drip return, blow off and
feed pipes should be tested to make sure that they are clear. All stop or
check valves in these pipes should operate freely and shut off tightly, without
leaking at the stems. Any defects in these important fittings should be
remedied before raising steam. The steam gage connection should be known
to be free and clear.
4. Extend the inspection of pipes, valves and fittings to include the entire
heating system. After pressure is raised for the first time, visit each radiator
or coil, and make sure that its air cock is operating properly. It should be
clean, and should promptly free the raditaor of air, but should not permit steam
and hot water to drip. This will insure against dead radiators.
5. Look over the run of the piping, both steam and return — and this
applies equally well to hot water systems — see that there are no pockets in the
steam supply line which can fill with water of condensation at night, to be vio-
lently expelled in the morning as a slug, forming a water hammer, which may
rupture pipe or fittings, or even a radiator section. One should be especially
careful to see that there are no such pockets or indeed any piping in the
system so exposed as to be liable to freeze solid. This will cause the boiler to
build up an excessive pressure and in case the safety valve is too small, or
fails to operate, an accident is certain to result. It may be said that this is
one of the very common causes for heater failure.
I9I2.] THE LOCOMOTIVE. 115
6. When it becomes desirable to shut off communication between the
boiler and the rest of the system, close the valve in the return pipe first, then
the steam valve may be closed. Upon resuming operations, the steam valve
should be opened first, after which the return valve should be opened. This
order of procedure will prevent all trouble due to the formation of a partial
vacuum in the heating system from the rapid condensation of steam. Since
if the return valve is closed first and opened last, the vacuum which is almost
certain to be formed cannot suddenly drain the boiler of water.
7. In starting up a new system for the first time, it is important that the
condensed water which first comes back to the boilers be thrown away, and
any loose scale and core sand coming with it from the pipes, fittings, and
radiators washed from the boiler. If this depo,sit is allowed to remain, the
boiler will foam badly, and the heating surface will become coated with the
material.
8. The smoke pipe and damper should be cleaned and examined for rust
and corrosion. The grates should not be so distorted and burned as not to
lie flat, or as to interfere with the proper operation of the dumping or shaking
mechanism. If this point is looked to at the beginning of the season much
w'aste may be prevented from fuel dropping through the grates, or being hauled
out, when the shaking gear fails to work, in the effort of an unskilled fireman
to clean the fires. Doors, both fire, ash pit, and clean out, should be examined
to see that they turn freely, and are not warped enough to prevent their closing.
A partly opened door may result in impaired draft and combustion, which is
always attended by a w-aste of fuel.
9. In firing up a cold heating boiler, especially a cast-iron section boiler,
care should always be taken to build a slow fire, and give the heater a chance
to warm up gradually. If this method is neglected, great strains, due to the
unequal expansion of the metal, may be brought upon the structure, frequently
many times greater than the ordinary working stresses, and cracks are almost
sure to appear as the result.
On the Location of the Fusible Plug-.
The following extract from an inspection report, and the letter which accom-
panied it to the home office, from a department manager, are self-explanatory.
" Our recommendation to put in a fusible plug in the No. 2 was carried out,
but instead of placing it two inches above the tubes in the rear head, we find it
below them in the same head about two inches from the bottom of the shell.
This should be changed.
" I enclose copy of report ■ ■ Milling Co., which shows what a man
will do with a strong back and a weak head. The engineer remembered that
the inspector told him to put the fusible plug two inches above something —
he forgot just what — so he put it two inches above the bottom of the boiler."
116
THE LOCOMOTIVE,
[October,
C. C. Perry, Editor.
HARTFORD, OCTOBER, 1912.
Single copies can be obtained free by calling at any of the company' s agencies.
Subscription price so cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & I. Co.
The season for starting the heater is at hand, and a word of caution and
warning seems opportune to those who own or operate boilers for this pur-
pose. Perhaps no class of steam apparatus receives less care, and yet is more
deserving of thoughtful consideration. The general public seems so sure that
a heating boiler is freed from all possibility of failure, because it is expected
to operate at a low pressure, that it seldom stops to consider whether this
immunity is borne out by startistics.
A study of the "explosion list" for 191 1, and for the first five months of
1912 yields the summary below, and gives a striking angle from which to
view this question. In 191 1 there were reported 499 boiler failures, of these
56, or 12.2% were known to be either heating boilers or water heaters. In
1912, during the months from January to May inclusive, our list .contains 248
explosions, of which 57, or 23%, are known to have been heaters. Taking
January 1912, the mid-winter month, as representing the heating season at its
height, we find 38 heater failures out of a total of 90, or over 42% ! In this one
month of January there were reported property losses amounting to $27,000 and
injuries to six persons. What the total property loss would be, if we were
able to evaluate such expressions as " the property was almost entirely de-
stroyed," or " damages were estimated at several thousand dollars " is of course
a matter of conjecture. Granting however that all the really large losses
are given in the press accounts from which our list is of necessity very largely
compiled, we would still expect a loss of say $250 to result on the average
from each of the failures listed. On this basis, taking all the accidents for
which no estimate of damage is given at $250, we get as a grand total $37,250
which may be accepted as a rough estimate of the damages resulting from the
heating boiler casualties alone in this month. We are sure that these figures
form sufficient evidence to enable any property owner to decide for himself
whether he can afford not to place his heating plant under the skilled inspection
service of an INSPECTION and INSURANCE Company.
I9I2.] THE LOCOMOTIVE. id'/
Attention is directed to the instructions printed on another page of this
issue which are intended to serve as a guide in placing a heating system in
lirst-class order at the beginning of the season. As this important duty is
often left to janitors and otliers whose knowledge of boilers and their appur-
tenances is somewiiat limited it has seemed wise to enter into a considerable
degree of detail. We believe however that these hints are worthy of the
consideration of any one who has this work to perform.
We note with some surprise, in the July issue of a contemporary, published
by a manufacturer of engineers' supplies, of excellent reputation, that one of
our articles has been reprinted, without the slighest acknowledgment to the
Locomotive, and used to exploit the wares of another concern.
We refer to the article on Gauge Glasses, from the January, igi2. Loco-
motive, by the Secretary of the Company, Mr. Charles S. Blake, which is
printed with a paragraph added to call attention to the virtues of a particular
brand of this important boiler accessory.
We are not opposed to the reprinting of Locomotive articles, but we must
insist that proper credit be given for them, as they are protected by copyright,
and we particularly dislike to have them appropriated without credit to ex-
ploit any particular article or brand of goods, as it is a well known fact that
the H.^RTFORD does not, and indeed has never assumed to advertise any article
of manufacture. It is the fixed policy of the Company never to favor the
product of one firm over that of their competitors.
In the July issue we abstracted the finding of Chief Inspector Ensign con-
cerning the probable cause of the exceedingly disastrous locomotive boiler
failure which occurred last April in the Southern Pacific yards at San Antonio,
Texas. It is of some interest in this connection, to note the recommendations
now made to their locomotive boiler inspectors by the Inter-State Commerce
Commission, which come as a direct outcome of this report. These instruc-
tions, for which we are indebted to the Locomotive Firemen and Enginemen's
Magazine, follow.
'■ Tlie latest instructions from the office of the General Boiler Inspector
with regard to the setting of safety valves, as referred to in paragraph 35,
page 9 of the Order of the Commission, are that two steam gages must be
employed during the time that the safety valves are being set. One of these
gages to be visible to the man adjusting the safety valves. Both gages must
be tested and must correspond. The safety valves, however, must be set to
the correct pressure to be carried as indicated by the gage permanently em-
ployed on the boiler. The second or temporary gage — that is the one visible
to the man setting the safety valves — 'is simply to be used as a check or
guard against over pressure in case the man in the cab, whose duty it is to
inform the man on the boiler of the pressure indicated by the safety valves,
should have his attention momentarily distracted from his duties. It will also
be necessary hereafter although not so stated in the Order of the Commission,
to see that the siphon pipe connected to the steam gage, together with the cock
lis THE LOCOMOTIVE. [October,
leading to the boiler and the shut off cock, are fully open, and that the pres-
sure is not in any way obstructed by short kinks in the pipe, or partial stoppage
of the cock or cocks. • And where two cocks are used, the handles must both
point in the same direction when the cocks are open or closed, preferably in
line with the pipe when open, and across the pipe when closed."
Book Review.
Perkins' Tables. A few ready tables for the Calculation of the Safe Work-
ing Pressure on Boilers. Compiled by Lyman B. Perkins. 360 pages, printed
on thin paper, with flexible leather binding, published by the author at 38
Huntington St., Hartford, Conn. Price $3.00.
This book consists of a most comprehensive set of tables for the assistance
of those who have to calculate the various elements of boiler strength, such as
the strength of seams, head bracing, stay bolting, the bursting pressure of drums,
or the collapsing pressure of furnaces or flues. The tables are computed to
include various values for the strength of plate and rivets, and are extended ta
cover the special forms of calculation made necessary by the Massachusetts,
Ohio, and Detroit legislation. Thei^ precision is of a high order. This work
should prove of especial value to designers and inspectors, as much laborious
computation may be saved by the use of the tables, and a thorough familiarity
with the best method of utilizing the information they contain. The author, a
graduate of the L^nited States Naval Academy, has been connected with The
Hartford Steam Boiler Inspection and Insurance Company for many years,
and is particularly fitted to cope with the tremendous labor of calculation which
such a work involves.
Boiler Explosions.
June, 1912.
(249.) — The boiler at the saw mill of D. O. Pomeroy, near Creedmore,
N. C, exploded June i. The owner and two workmen were instantly killed,
and one other fatally injured.
(250.) — On June 3, a cast iron header fractured in a water tube boiler at
the Baltimore Hotel, operated by the Dean Hotel Co., Kansas City, Mo.
(251.) — An accident occurred to a boiler at the plant of the Akron Laundry-
Co., Akron, Ohio, on June 3.
(252.) — A tube ruptured June 3, at the National Plant of the American
Sheet and Tin Plate Co., Monessen, Pa.
(253.) — A small portable boiler, used on construction work, by the Inter-
national Contracting Co., exploded June 5, at Portland, Ore. Burt Webb,
engineer, was seriously injured.
(254.)— On June 6, a boiler ruptured at Central Power Plant "A," of the
lola Portland Cement Co., lola, Kans.
(255.) — The fur factory of Whitman and Krahn, at 406 ^Manhattan Ave.,
Brooklyn, N. Y., was destroyed by fire June 7, following the explosion of a
boiler in the basement. Six men were seriously injured, and the property
damage was estimated at $20,000.
I9I2.]' THE LOCOMOTIVE. Ii9
(256.) — A number of cast iron headers ruptured June 9, in a water tube
boiler at the plant of the Semet Solvay Co., Holt, Ala.
(257.) — The boiler of a traction engine, used in road construction, exploded
June 10, in the town of Nasewaupee, Wis. Four men were injured, none
fatally.
(258.) — A boiler exploded Juno 12, at the Gardiner Noble station in the
Vinton oil held, near Lake Charles, La. No one was injured.
(259.) — A- boiler at the plant of the Alexander Shingle Co., Elaine, Ark.,
exploded June 13. Chas. Carrier and William Jones were killed. J. N. Moore
was seriously injured.
(260.) — A tube ruptured June 14, in a water tube boiler at the plant of
the Tri-State Railway and Electric Co., East Liverpool, Ohio.
(261.) — On June 14, the boiler of a portable saw mill exploded at Ganado,
Tex. John Schwartz was instantly killed, and C. F. Schneider, the owner,
was badly scalded.
(262.) — A boiler burst June 14, at the Lautz Brothers' soap factory, Buffalo,
N. Y. Two men were injured.
(263.) — On June 16, an accident occurred at the plant of the Inland Steel
Co., Hibbing, Minn.
(264.) — A steam shovel boiler exploded June 17, on the Catskill Aqueduct
Contract of the R. K. Everett Co. Edward Depew, fireman, was killed and
Philip Grady, engineer, was seriously injured.
(265.) — On June 18, a blow'-off pipe failed on a dredge belonging to the
J. S. Packard Dredging Co., at Cuttyhunk, Mass. Michael Corcoran and Andrew
Palo were injured.
(266.) — The boiler at a stone crushing plant near Bay Springs, Miss., ex-
ploded June 19, killing one man and seriously injuring five others.
(267.) — -An accident occurred to the boiler at the plant of the Berger, Crit-
tenden Milling Co., Milwaukee, Wis. Considerable damage was done to the
boiler.
(268.) — On June 26. the boiler of Southern Pacific Locomotive No. 838
exploded near Hondo, Tex. E. F. Beaumont, engineer, was killed, and C. F.
Connelly, fireman, was perhaps fatally injured.
(269.) — Three cast-iron headers failed June 27, in the Lower L^nion Mills
of the Carnegie Steel Co., Pittsburgh, Pa.
(270.) — On June 28, the boiler of a locomotive exploded at Saltillo, INIexico.
Sixteen persons w-ere killed, and many injured.
(271.) — A tube ruptured June 29. in a water tube boiler, at the Bridgeport,
Conn, plant of the United Illuminating Co.
(272.) — The boiler at the saw mill of the J. I. Monk Lumber Co., Headland.
Ala., exploded June 29. No one w-as injured.
July, 1912.
(273.) — On July 1st, a blow-pipe failed at the "Champion Apartments,"
Atlantic City, N. J. Benjamin Fowden, night engineer, was injured.
(274.) — Several cast-iron headers failed July 2, in a water tube boiler at the
works of the American Steel and Wire Co., Joliet, 111.
(275.) — A tube in a water tube boiler ruptured July 4, in the plant of the
B. F. Goodrich Co., Akron, O. J. D. Tkos, fireman, was injured.
120 THE LOCOMOTIVE. [October,
(276.) — On July 6, a large fly-wheel burst, causing the failure of a small
boiler, at the plant of the National Sulphur Works, Williamsburg, Brooklyn,
N. Y. Fifteen men were injured, three fatally, by sulphur fumes in the fire
which followed.
(277.) — A tube ruptured July 6, in a water tube boiler, at the Iowa State Hos-
pital for the Insane, Cherokee, la.
(278.) — A boiler burst July 6, at the Ice, Light, and Water Plant of the Italy
Water Co., Italy, Texas.
(279.) — On July 6, the boiler of a threshing machine exploded on the farm
of the Misses Ward, near Little Creek, Del. William Boyd, Samuel Leat, and
Elmer Harris were injured. Leat and Harris, if they recover, will be blind.
(280.)— A condemned boiler exploded July 7, at the Visalia Creamery,
Visalia, Cal. Clyde Lisman was seriously, and perhaps fatally scalded.
(281.)— A boiler exploded July 8, at the plant of the Atlantic Ice and Coal
Corp'n, Atlanta, Ga.
(282.) — A boiler in the Columbian Hotel exploded July Q, during the pro-
gress of a fire which swept Thousand Island Park, Alexandria Bay, N. Y.
(283.)— A tube ruptured July 9, in a water tube boiler at the Brunots Island
power house of the Pittsburgh Railway Co., Pittsburgh, Pa. James McGreevy,
boiler foreman, was injured.
(284.) — On July 10, a tube ruptured in a water tube boiler, at the plant of
the C. A. Smith Lumber Co., Bay Point, Cal.
(285.) — On July 10, the boiler of Chicago and Alton locomotive No. 21
exploded near Normal, 111. Joseph Orr was fatally injured, and several of the
train crew received minor injuries.
(286.) — A tube ruptured July 11, in a water tube boiler at the 20th St.
power house of the Pittsburgh Railways Co., Pittsburgh, Pa. Frank Weiher,
William Reed, and John Enright, repairmen, were scalded. The damage to the
boiler was small.
(287.) — A tube in a water tube boiler burst July 12, at the plant of the
Philip Carey M'f'g Co., Lockland, O. Considerable damage was done to the
boiler. Carey Spellman and Edwin Terell, firemen, were injured, the lattei
fatally.
(288.) — On July 12. the crown sheet of a locomotive collapsed at the State
Phosphate Works of Swift and Co., Agricola, Fla. J. A. Oglesbee, engineer,
was injured.
(289.) — A blow-off pipe failed July 13. at the plant of the Mariana Ice and
Cold Storage Co., Mariana. Ark.
(299.) — A tube ruptured July 15. in a water tube boiler at the plant of the
Columbia Chemical Co., Barberton, O.
(291.) — A steam pipe burst on a steam shovel, at the Potrero Gas Plant,
San Francisco, Cal., on July 16. John Logue was fatally scalded, and John
Vanni seriously burned.
(2g2.) — A saw mill boiler exploded July 17, at the mill of A. Foster, Waldo,
Ark. Sid. Jackson, engineer, was killed.
("293.)— On July 18, a boiler exploded at the plant of the Peoria Stone and
Marble Co.. Peoria, 111. John Molek and John Ruge were fatally scalded.
C294.) — A threshing machine boiler exploded July t8, at the Moon farm,
near Culver, Kans. Arthur Atkinson, the owner of the machine was fatally
injured.
I9I2] THE LOCOMOTIVE. 121
(295.) — A tube burst July 18, in a water tube boiler, at the plant of Armour
& Co., Sioux City, la. E. Lindgren, machinist, was injured.
(296.) — The boiler of locomotive No. 549, of the St. Louis, Brownsville, and
Mexico Railroad, exploded July 20, near Bay City, Tex. Alfred E. Shiver,
conductor, Daniel Fisher, engineer, and W. V. Shaw, fireman, were killed.
(297.) — A boiler ruptured July 22, at the plant of the Mississippi Glass Co.,
St. Louis. Mo. »,
(298.) — A hot water tank burst July 22, at the plant of the Union Gas and
Electric Co., Cincinnati, O. James B. Hemphill, engineer, was fatally scalded.
(299.) — A fertilizer tank exploded July 23, at the plant of the Schmadel
Packing Co., Evansville, Ind.
(300.) — The boiler at Daniel Bousman's rock crusher exploded July 23, at
Rosedale, Mo. Frank Long was fatally injured, and James Clark very seriously
injured.
(301.) — A boiler burst July 25, at the plant of the Maxinkuckee Lake Ice
Co., South Bend, Ind.
(302.) — A boiler burst July 27, near Sharpsburg, Ky. Thompson Crockett
was killed, Hal. Thompson fatally injured, and a negro helper seriously injured.
(303) — On July 28. an accident occurred to the boiler of the Consumer's
Ice M'fg Co., Chester, Pa.
(304.) — The boiler of a peanut roaster exploded July 29. in Sigouniy, la.,
almost instantly killing Chauncey Meyers, as he was entering an automobile.
(305) — On July 29. a boiler ruptured at the plant of the Hays City Electric
Light Co., Hays City, Kans.
(306.) — The boiler of the David Wiener saw mill, Joliet, 111., exploded
July 31. Thomas Carr, engineer, was almost instantly killed. The property
damage was estimated at $15,000.
(307) — A tube exploded July 31. at the plant of the Westinghouse Air
Brake Co., Wilmerding, Pa. Mike Schmitt, water tender, was injured and
died some si.x hours after the accident.
(308.) — On July 31, a number of cast-iron headers ruptured in a water
tube boiler, at the plant of the Semet Solvay Co., Eusley. .-Via. Considerable
damage was done to the boiler.
August, 1912.
(309.) — On August 1st, a blowoff pipe failed at the plant of the Eldorado
Electric and Refrigerating Co., Eldorado, Kans.
(310.) — On August 2, a cast-iron mud drum exploded at the power house
of the Light and Traction Co., Fort Smith, Ark. The city was in darkness
for two hours as the result of the accident, and a property loss of $4,000 is
reported.
(311.) — A tube ruptured August 3. in a water tube boiler, at the plant of
the New Orleans Railway and Light Co., New Orleans, La.
(312.) — On August 4, an accident occurred to the boiler of the American
Coal Co., McComas, Allegheny, Co., W. Va.
(313.) — A steam pipe burst August 4. at the mill of the Menasha Paper Co.,
Ladysmith, Wis. S. McDonald and J. Olsen, firemen, were fatally scalded.
C314.) — On August 7. one of the flues of a dryer collapsed at the plant of
Armour & Co., St. Joseph, Mo.
122 THE LOCOMOTIVE. [October,
(315.) — A tube ruptured August 7, in a water tube boiler at the plant of
the Lincoln Trust Co., Lincoln, Neb. Conrad Benner, fireman, was fatally
injured.
(316.) — On August 9, a tube failed in a water tube boiler, at the Riverside
Steam Laundry, Great Bend, Kans.
(317.) — An accident occurred to a water tube boiler at the Columbus Brew-
ery, Columbus, Neb., on August 9.
(318.) — ^A tube failed August 12, in a water tube boiler at the Columbia
Chemical Co.'s plant, Barberton, O.
(319-) — A threshing machine boiler exploded August 14, at the farm of
John Marburger. Fire started in the barn and grain stacks as the result of the
explosion, causing property damage estimated at $10,000. Three persons were
injured.
(320.)— On August 14, a steam pipe burst at the plant of the Victor Talking
Machine Co., Camden, N. J. One man was severely scalded.
(321.) — A boiler exploded August 17, at the ice plant of A. Eller and Sons,
Greenville, O.
(322.) — -On August 17, five sections of a cast-iron sectional heating boiler
failed at the Clarke School for the Deaf, Northampton, Mass.
(323-) — A cast-iron sectional boiler failed August 18, at the " Fensmere "
apartment house, owned by William Maynard, Boston, Mass.
(324.) — On August 20, four cast-iron headers failed in a water tube boiler,
at Factory No. 2, of the Union Ice Co., Pittsburg, Pa.
(325-) — A steam header fractured August 21, at the power house of the
Texas Light and Power Co., Waco, Texas. The accident resulted in the com-
plete interruption of all electric service, light, power, and traction. One man,
George Y. Bird, was scalded.
(326.) — 'An evaporator, for the conversion of salt water into fresh, burst
August 21, at Sea Isle City, N. J. One man was slightly injured.
(327.) — ^A boiler belonging to the Kerbaugh Construction Co., exploded
August 22, at Sand Patch, Pa. Four men were injured.
(328.) — A saw mill boiler exploded August 22, on the Provo River, fifteen
miles from Kamas, Utah. Two men, W. S. Fuelling and H. G. Wade, were
killed, and Mrs. Wade was seriously injured.
(329.) — A tube ruptured August 23, in a water tube boiler at the plant oi
the Dixie Portland Cement Co., Richard City, Tenn. Ben Jones, fireman, was
killed. The property loss was small.
(330-) — A saw mill boiler exploded at the plant of the Pocahontas Con-
solidated Collieries Co., at the Jenkin Jones' operation on the Tug River, near
Pocahontas, Va., on August 24. Four men were killed.
(33^-) — A tube fractured in a water tube boiler August 25, at the plant of
the Southern Iron and Steel Co., Alabama City, Ala. Joe Turner, fireman,
was injured.
(332.) — A threshing machine boiler exploded on the J. J. Bush farm. Vet-
eran, N. Y., August 27, injuring a boy.
(333-) — The boiler of a threshing machine exploded August 27 on the farm
of Guy Ford, Witoka, Minn. August Waldo was killed, and Lynn Higgins
seriously injured.
(334-) — A tube failed August 27, in a water tube boiler at the plant of the
American Steel and Wire Co. of New Jersey. Waukegan, 111.
igi2.
THE LOCOMOTIVE.
123
(335)— On August 27, a boiler burst at the plant of the Peoples Light and -
Ice Co., Ellsworth, Kans.
(336.)— A boiler ruptured August 27, at the flour mill of the Kill Milling
Co., Vernon, Tex.
(.337-) — The crown sheet of a traction engine boiler collapsed August 30, at
Bay City, Tex. Bowie Ryman was seriously scalded.
(338.) — The boiler of a traction engine exploded August 3C on the W. F.
Rankin farm. Tarkio, Mo. James Savior and Fred Taylor were seriously and
perhaps fatally injured. »
s,yaW/:r ofS^''-^
Fig. I. Concrete Back Arch, for Horizontal Tubular Boiler. Corner
Broken Away to Show Pipe Reinforcement.
A Useful Form of Concrete.
p. H. Repp, Inspector.
Quantities of broken fire brick are often seen about a steam plant, accum-
ulating after repairs until they become a nuisance, when they are removed with
the ashes and other refuse. This material may be far more valuable than it
seems, for if broken up into pieces about the size of a marble, and mixed with
an equal amount of neat portland cement (no sand), it will produce a form of
refractory concrete which makes most excellent arches or furnace linings.
Sufficient water should be used to thoroughly saturate every particle of the
cement.
■When it is necessarj' to renew the brick work over a furnace door, or the
rear arch of a horizontal tubular boiler setting, a form of rough boards can
be made, into which the concrete mixture may be rammed. If the boiler can
be spared long enough for the cement to set properly, the work may be done in
place, but in the case of a rear arch, it is a simple matter to cast the block in
a form set up on the boiler room floor, and then it may be placed in position
when ready, with very little loss of time.
For this purpose, a strong form should be prepared, long enough so that
the completed arch will rest with a good bearing on the side walls of the setting.
To give strength to the structure some lengths of old 1% or i>4 inch pipe
should be secured in the form as indicated in Fig. i, to serve as a reinforce-
ment. Hooks may be forged up from round iron, and fastened in the rriold so
as to embrace the middle length of pipe, and will be found of service to secure
lifting gear, when placing the block in position. Of course such an arch can
124
THE LOCO^IOTIVE.
[October,
be made in any shape necessary to meet local conditions, the only requirement
being to so place the reinforcing material as to secure adequate strength.
Rear arches of this description have come under the writer's observation
at plants in which soft coal is burned, and the boilers driven at a high rate.
One in particular is in good condition after six years of such service, in a
setting where the old form of brick work had given a great deal of trouble.
Another difficult case w-as that of a brick arch over the furnace doors, in the
setting of a horizontal tubular boiler, which seldom lasted as long as six months.
Here the concrete was tried as a sort of forlorn hope. A form was arranged
so that the work could be done in place, and an expansion joint, in the shape
of a vertical space, was left in the center. No trouble with this construction
has been experienced, and the concrete has been in place more than a year,
with no signs of cracks, or other deterioration.
No particular novelty is claimed for this material, but the writer feels that
there are many engineers to whom it is unknown, and who would be glad
to avail themselves of it. He is sure that if the work is carefully done, the
results will be both durable and reliable.
Boiler Explosion .\t Saltillo, Mexico. No. 270 ix June List.
On the Value of Skilled Operatives.
The rather picturesque illustration which heads this paragraph, and inci-
dentally furnishes the text for it, represents what was left of locomotive No.
591 of the National Railway of Mexico, after its boiler exploded June 28th at
Saltillo, Coahuila, Mexico. The report which reaches us is to the effect that
fifteen persons were killed, and much property destroyed. It is also said that the
indirect cause of this and four other similar explosions, is to be found in the
fact that the skilled American engineers and firemen had been replaced by
unskilled and inexperienced Alexicans, and this brings us to the subject upon
which we wish to touch.
uj\2. 1 T HE L O C O M O T 1 V E . i 25
There ;ire in general, assnniinj; proper design and constrnctiun, jnst two
causes for boiler accidents, both of which may really be included under the
one head, over pressure. The subdivision into two classes which we have
indicated, would be to cover first, over pressure proper, that is a pressure
in excess of the ordinary working pressure sufficient to rupture a sound boiler,
and second, such a deterioration of the boiler, that the ordinary working pres-
sure becomes in reality an over pressure, resulting in a more o* less serious
accident. We are well aware that we are stating no novel fact, and will gladly
confess our guilt if you insist that this is a mere truism, but we wish to com-
plete the statement with another truism, that such conditions are the result
of direct or indirect incompetence in the boiler supervision.
No inspection service, whether b_v city, state, or insurance company, can
prevent an incompetent or careless operative from doing serious damage as the
result of perhaps but a few moments' misuse of the apparatus placed in his
charge. It is not our intention however to censure the operator himself, but
rather the penny-wise policy of steam users and boiler owners, which fre-
quently makes it possible for him to assume a responsibility for which he is
in no wise fitted. The moral question of responsibility for the life and prop-
erty of others need not be brought to bear, as it is easy to show that a purely
selfish desire to earn a fair return on the money invested in a steam plant
should be incentive enough to induce any steam user to first assure himself of
the safe condition of his apparatus through the skilled inspection services
offered by a sound Inspection and Insurance Company, and then to secure
proper maintenance by hiring competent men at a fair wage, to operate his
plant.
Boiler Shell Damag-ed by the Vibration of a Steam Header.
Geo. H. Ward, Resident Agent.
Some years ago, the writer, then an inspector in the Boston Department,
examined a boiler in South Gardiner, Mass., which had been removed to
make way for one of larger proportions. This boiler had been insured and
inspected by a competent inspector, and the report of its condition had always
been good. It is the custom of the Hartford to class such boilers as second
hand, and as the owners had a customer in view, this special examination was
made.
A thorough internal and external inspection was made, and the boiler was
found to be fairly clean, and free from visible defects. As it was of the
double riveted lap construction, the hydrostatic test was applied, under which
it seemed absolutely tight. In going over the various seams and plates with
the inspector's hammer, while under pressure, no evidence of leakage or
fractures at the seams was noted. But upon applying the hammer to the plate
surrounding the forward nozzle, after a few strokes, a fine spray of water was
visible coming through what appeared to be solid plate. This spot was then
vigorously attacked, and soon a fine spray fountain was at work. . The pres-
sure was then allowed to drop, the boiler emptied and the manhole plate re-
moved, permitting a close examination of this plate from the inside. It was
found to be as smooth as the day it was rolled, but by drying it with bunches
of waste, and using a magnifying glass, it was noted that the entire plate for
126 THE LOCOMOTIVE. [October.
a distance of about eight inches around the nozzle had been fatigued, the fiber
of the metal had been broken off and the plate was full of fine, irregular hair
cracks. The inspector condemned the boiler. An investigation was then made
to determine the cause for this cracking of the shell.
It was found that the boiler had stood in a battery, and that it had been
connected to the header, which was some twelve feet above the nozzle, by a
riser. While the writer was present, this line with a similar .riser from a
boiler standing adjacent to the former position of the one tested, was vibrating
considerably. The cracking of the plate was therefore attributed to the effect
of this vibration, transmitted to the shell by the riser, which was long enough
to secure a good leverage, and hence cause a considerable movement of the
shell at each swing of the header.
The above failure is a striking illustration of the serious consequences
which may attend an improper or poorly chosen pipe layout. Such vibrations
are well known to result more often from the intermittent demand for steam
of a high speed engine, than from the purely mechanical shaking of unbalanced
machinery. The cure for such a condition is usually to be found in a separator
or other form of reservoir, placed between the header and the engine, of
sufficient size to equalize these pulsations in the steam flow, and incidentally,
it may be said that separators are cheaper than boilers.
Editor.
Steam Eng-ineering- About Sixty Years Ag-o.
B. Ford, Chief Inspector.
In thinking over my experience as a steam engineer for the past sixty
years, I recall my experience in operating two cylinder boilers — 38" in
diameter and 24' long — that had none of the modern appliances for safety or
convenience. They were fitted only with a lever safety valve, no steam gauge.
The end of the lever was handled with a rod, and to determine the rise and
fall of the steam pressure, you pushed up on the lever. The amount of force
used to lift the valve was the only way to determine the pressure. There was
no mud valve. In the front plate over the grates, on the bottom, an inch
hole was drilled and fitted with a tapered plug, driven from the inside and
extending through the plate generally about an inch. To empty the boiler for
cleaning, you used the heavy fire poker and knocked the plug back into the
boiler. Some care had to be taken in using the poker to work the fires, as on
several occasions the plug was knocked out, the boiler emptied of water, and
the works stopped. Tlie steam outlet was at the front head, and the water
supply connection was also in the front head, through an equalizing pipe con-
nected to both boilers.
When we consider the old style of equipment as compared with the present
with its steam gauges, pop safety valves, mud valves, and glass water gauges,
these additional fittings should encourage us to look for greater safety in the
operation of steam boilers, and engineers of steam boilers should be proud of
being trusted with the responsible position of having charge of a boiler plant.
But I would say, boys, with all these new appliances for your guidance,
don't forget to push in your gauge cocks and notice what comes out — water or
steam.
THe Panfom steam Boiler iDspecilon ami ipraqce Goopaiiy.
ABSTRACT OF STATEMENT, JANUARY 1, 1912.
Capital Stock, . . . $1,000,000.00.
ASSETS. ^
Cash on hand and in course of transmission $204,693.25
Premiums in course of collection 263,453.33
Real estate, 91,100.00
Loaned on bond and mortgage, 1,166,360.00
Stocks and bonds, market value, 3,249,216.00
Interest accrued, 71,052.02
Total Assets, $5,045,874.60
LIABILITIES.
Premium Reserve, $2,042,218.21
Losses unadjusted, 102,472.53
Commissions and brokerage, 52,690.67
Other liabilities (taxes accrued, etc. ) 47,191.65
Capital Stock $1,000,000.00
Surplus over all liabilities 1,801,301.54
Surplus as regards Policy-holders,
Total Liabilities, .
$2,801,301.54 2,801,301.54
$5,045,874-60
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN. Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK. Assistant Secretary.
W. R. C. CORSON. Assistant Secretary.
S. F. Jeter. Supervising Inspector.
E. J. Murphy. M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
GEORGE BURNHAM,
The Baldwin Locomotive Works, Phila-
delphia, Pa.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYM.^N B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The .^tna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY, Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR GEORGE C. F. WILLIAMS, Treas.
and General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
,.v^
o<V^^^^
Incorporated 1866.
Charter Perpetual.
m Harllom Steaiq Boiler iqspeclioii m iqsuraiice Goiqpaii!
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAitAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Department.
ATLANTA, Ga., .
611-613 Empire Bldg.
BALTIMORE. Md., .
13-14-15 Abell Bldg.
BOSTON, Mass., .
loi Milk St.
BRIDGEPORT, CT.,
No. I Sanborn Bldg.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St.
NEW YORK, N. Y.,
100 William St.
PHILADELPHIA, Pa., .
432 Walnut St.
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS, Mo.,
319 North Fourth St.
TORONTO, Canada,
Continental Life Bldg.
Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
Joseph H, McNeill, Chief Inspector.
W. G. LiNEBURGH & Son, General Agents.
F. S. All^n, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. GcEason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. Burwell, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. AsHCROFT, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Qiief Inspector.
H. N. Roberts,
General Agent.
HARlFOgo
INSPECTION
AND
Vol. XXIX. HARTFORD, CONN., JANUARY, 1913. No. 5.
COPYRIGHT, 1912, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Heating Boiler. Wreck.
130 THE LOCOMOTIVE. [January,
Protection of Water Gaug-e Glasses
Alex M. Gow.*
Under date of June 2, 191 1 the Interstate Commerce Commission issued a
set of rules and instructions relative to inspection and testing of locomotive
boilers and their appurtenances. Rule No. 41 reads as follows:
"All tubular water glasses and lubricator glasses must be equipped with
a safe and suitable shield which shall prevent the glass from flying in
case of breakage, and such shield must be properly maintained."
While the jurisdiction of the Interstate Commerce Commission in such
matters extends only to locomotives' operated by common carriers, nevertheless
the precaution prescribed should be adopted by all users of all boilers whether
they are upon locomotives engaged in interstate commerce or stationary boilers
in power plants.
Glass tubes, when subjected to internal steam pressure on water gauges
or lubricators will break. If the flying pieces of glass enter a man's eye the
results are liable to be serious. That such glasses should be guarded, goes
without saying. A general presentation of the question would appear, then, to
be in order.
One of the causes that has been assigned for the breaking of glasses is
"the inherent malevolence of inanimate objects." Against this cause all that
can be done is to buy the best grade of glasses ; the best being those that have
the least " inherent malevolence." That there is a wide difference in the
propensity to break of different makes, every engineer knows. What the best
make is, the writer does not know.
Another, and very fruitful cause of breakage is the fact that the upper and
lower connections are not true and in line. The result of this lack of alignment
is that a sidewise strain is put on the glass where the packing glands are set up.
Again, the gland nuts are necessarily set up with a wrench and a little too much
pull will insure the breakage of a glass. In fact, when the fittings are too hot
to touch, and. the rubber ring is not a good fit, and the wrench is too big, and
a leaky joint overhead is dropping hot water on the back of a man's neck, he
is liable to have trouble getting the glass in just right. But if not put in just
right, it will break again.
That the glasses have received improper and careless handling is another
cause that accounts for many breakages. If the glaze or " fire polish " on the
surface of the glass, inside or out, be scratched ever so slightly, the chances are
that the glass will break. Speaking of this cause of breakage, Mr. Chas. S.
Blake, in the January number of " The Locomotive," says : "All glasses are
keenly susceptible to surface abrasions, even so minute as to be unobservable.
If one receives the slightest scratch inside or out, it should not be used, and in
handling or keeping them in stock, no matal of any nature should be allowed
to come in contact with them. They are particularly liable to break if iron or
steel touches them, and so should never be laid down even temporarily with
tools, as is frequently done in preparation for a renewal.
" The great precaution is to keep the surface from being scratched, for, as
every engineer knows, it requires but the slightest breaking of the skin of the
glass in a circumferential way to cause it to almost fall apart. The peculiar
♦.■Xssistant Chief Engineer, Oliver Iron Mining Co., Dulutli Minn.
I9I3]
THE LOCOMOTIVE
131
phenomenon of the glass breaking which has lain next to iron or steel has
never been explained to me, but 1 have a number of times, as an experiment,
taken a glass, run a smooth rod of iron through it and put it away. Sooner or
later it has been found shattered in many pieces."
Tlie steam and water have a corroding action on the inside of the glass
that tends to induce breakage. This action appears to be more aetive when the
glaze or " fire polish " has been disturbed. For this reason it is thought best by
some engineers to obtain glasses of exact length with fused ends, rather than
to cut a long glass to the proper length, thus leaving a surface subject to the
above-mentioned corroding action.
— Sci.r Tut, au..^ ■ ^,f.„ J .
c/.f Tut, a^.^-r.f^r^!.
Figs, i, 2, and 3. — Split Tube Guards.
Every engineer knows that he ought to close the top and bottom connections
before attempting to tighten the stuffing box nuts. Occasionally a man has
neglected this precaution and lost an eye in consequence. Every engineer knows,
also, that after a new glass is put in the connections should be opened very
slowly, to allow the glass to warm up. This is the time to guard the face
and eyes.
For this purpose the shield shown in Figure No. 6 has been recommended,
and is used on a great many boilers. It is a revolvable shield and can be
brought around between a man's face and the glass when the valves are first
opened, or after putting in a new glass. It also serves to protect a man in case
any work has to be done on the water column or connections. The shield is
made from a piece of light sheet steel and when not in use, is turned out of
the way.
A modification of this idea is shown in Figure No. 7. Here the shield is
made very large and substantial and runs in guides. When out of use it slides
clear to the rear of the water column. It can be pushed into place from the
132
THE LOCOMOTIVE,
[January,
floor of the boiler room by a long stick or any convenient poker. Neither of
these shields protect a man from flying glass, except when he is working at the
water column and has the shield in place. It is claimed, however, that inasmuch
as that is the time when the danger is greatest and when most accidents happen,
and furthermore, that the chance of a man on the boiler room floor being hit
by a piece of flying glass is very remote, that this type of shield affords ample
and sufficient protection.
Figs. 4, 5, and 6. — Split Tube, Perforated and Revolvable Guards.
Figure No. 5 shows a plain, perforated, metal guard. This type of guard
has appeared in various forms and has the merit of cheapness. If the perfora-
tions are made small enough it offers an effectual resistance to flying glass. But
most engineers will raise serious objections to the obstruction it offers to seeing
where the water level is And this is certainly a serious objection.
Another type of guard with which every one is familiar is the plain, slotted
tube placed over the gauge glass. The objection raised to this type of guard is
that if the slot is large enough to clearly show the water, it is also large enough
to permit the glass to fly. But there is much to be said in favor of the slotted
tube tj'pe. If loose on the glass it can be turned as a shield, similarly to the
first t3'pe mentioned. Ordinarily the slot may be turned in the direction least
liable to cause a man to be hit by flying glass, and the amount of glass to flv
is certainly reduced.
Four modilications of the slotted tube idea are shown in Figures Nos. i,
2, 3 and 4. All of these designs incorporate one most excellent feature, that
will to a great extent reduce breakages : The gauge glass is inserted in the
split tube and the top and bottom packing glands set up tightly, before the tube
is inserted into the top and bottom connections. This entirely removes one
cause of breakage mentioned above, the lack-of-alignment of the fittings.
In Figures Nos. i and 2 the nuts that tig'hten the glands onto the rubber
1913]
THE LOCOMOTIVE.
133
Fig. 7. — Revolvable Guard.
packing rings are knurled so that they may be screwed up by hand. In making
connections to the top and bottom fittings on the water cohimn a wrench can
be used with impunity for no strain is put onto the glass by screwing up the
packing nuts. The only essential difference in the designs of these two types
is that in Figure No. 2 the glass is packed on the end while in Figure No. i it
is packed in the usual way, on the outside.
The claim made for the end-packing is that the glass is better protected
from corrosion. This argument has little weight if glasses with fused ends are
used. Objection can be made to packing on the end on the ground that the
glass must be true and square and furthermore owing to the pressure required
to make a tight joint, the glass cannot expand.
The writer considers all these objections more theoretical than practical and
knows that this type of split tube guard saves a great many breakages. The
slots are set parallel to the boiler fronts. The water is plainly visible. In case
/of breakage a man can go on a ladder to the front of the column with perfect
impunity, and, having a spare guard and glass ready, put them in without
danger, his face being protected by the uncut portion of the tube. Rarely
will it be found necessary to increase the distance between upper and lower
fittings to install this guard, as nearly always the glass is considerably longer
than is required to cover the maximum variation in water level allowable.
In Figure No. 3 is shown a modified construction wherein the ends of the
split tube are threaded on the inside and the packing nuts screwed down onto
the glands that bear on the rubber packing ring, with a screw driver. This
makes a very neat construction and is quite applicable where connections are
short, as on lubricators.
Figure No. 4 shows a construction very generally used upon locomotives.
Another type of guard involves the placing of an auxiliary glass in front
134
THE LOCOMOTIVE
[January,
-mr«rf n^rr ai^^^ £i
Ifp-]"' ' 'l-'^-
,.--
i
IT '-"
■■i(
i
i
Figs. 9 and 10. — Wired Glass Shield and Bullseye Water Gauge.
of the glass tube. This idea has been worked out in various ways. This type
of shield is particularly adapted to locomotive type boilers, where a fireman's
face is necessarily in proximity to the water gauge.
In Figure No. 8 two heavy pieces of plate glass are set at right angles to
each other in a hinged frame that may be thrown open either to replace the
gauge glass or for cleaning.
In another form of this type of shield, light brass castings are fitted to
tlie top and bottom connections and three pieces of heavy plate glass carried
by these castings form a glass box, surrounding the gauge glass on three sides.
The chances of the plate glass breaking would appear very remote, but to
remove any doubt upon that score, wire glass has been used.
In Fig. 13 is shown a construction that any machinist can fabricate from a
piece of sheet steel. The sheet steel is cut and bent so as to form a frame to
hold three pieces of plate glass and the whole arrangement is then secured by
the brass rods that are usually furnished with the top and bottom water glass
connections. It is evident that this idea could be worked out to suit any
particular case and is to be recommended for its simplicitj-.
I9I3]
THE LOCOMOTIVE,
135
Naturally, the use of flat pieces of heavy plate glass led to the use of one
piece of heavy glass moulded to a semicircle. One form of this type of shield
is shown in Figure No. 9. In this design the glass tube and the cylindrical
glass guard are contained in a casting having screwed ends which make onto
the top and bottom connections. In another form, light castings are secured to
the top and bottom connections and support the cylindrical gUss guard in the
same way as the pieces of flat plate glass are supported in one of the guards
previously described.
r^
1
1
/
V
1
—^ifurv >fa//' /rft/tgaf
Wr/<^ Gattaa —
Fig. II. — Klixger Water Gauge.
Fig. 8. — Plate Glass Shield.
The well known ' Klinger " or " Reflex " safety water glass is shown in
Figure No. ri. The patent on this glass has expired. It consists of a brass
casing having a plate glass front, the inner surface of the plate glass having
upon it a series of prisms. Due to the refraction and reflection of the rays of
light, the water shows black and the space above the water shows silvery. The
glass does sometimes break, but rarely, if ever, flies. But the grooves get dirty
and greasy and tlie glass corrodes, requiring the renewal of the glass. This is
something of a job, necessitating the removal of a number of cap screws and
the making of tight joints between the glass and the casing that contains it.
The water level is not visible from the side and the observer must be nearly
in front of the gauge to see the water clearly. The " Klinger " or " Reflex "
idea is certainly a good one and its merits to a great extent offset its defects.
The use of glass bnll's-eyes on lubricators in place of short glass tubes
naturally suggested the use of bull's-eyes on water columns to take the place of
the gauge glass. With the expiration of the " Klinger " patent which covered
the use of the prism on the inside surface of the glass, there appeared the
136
THE LOCOMOTIVE.
[January,
Fig. 13. — Plate Glass Shield. Fig. 12. — Bull'.s-Eye Water Gauge.
arrangement shown in Figure No. 10. Here a series of bull's-eyes having prisms
on their inner faces are set in a casing, similar to the " Klinger " or " Reflex "
gauge. Objection has been made to this type of gauge on the ground that the
exact water level, if it comes midway between two bull's-eyes, is not visible. As
a matter of fact the exact water level is of very little consequence. Try cocks
do not indicate the exact level. What the water tender wants to know is
whether he has water or not, and about how much. The bull's-eyes will
tell that.
A number of modifications of the bull's-eye construction have been proposed.
When, as in locomotive practice, it is desirable that the water level be visible
by both fireman and engineer, from opposite sides of the cab, two rows of
bull's-eyes, staggered, arid in a triangular shaped box, have been used. The
prisms are prone to get dirty from the grease and scum that gathers in the
water column and it is desirable that in the rear of the bull's-eyes should be
located plugs to facilitate cleaning and removal of the bull's-eyes. Such a
design is shown in Figure No. 12.
From the foregoing it will be seen that the matter of safety in connection
with gauge glasses has been pretty thoroughly considered. What device or
arrangement is the best in a particular case, is for the man in charge to decide.
That the risk of knocking out a fireman's eye by flying glass can be reduced,
there is no doubt. That the risk must be reduced to a minimum, goes without
saying. The men who run the boilers and the men who own them must unite
to this end. The guarding of glass gauges is just one little incident in the big
safety movement that means much to employee and employer.
I9I31
THE LOCOMOTIVE,
137
Fig. I. — The Wrecked Boiler Room, Salem Bank and Trust Company,
Salem, Ore.
Two Serious Explosions of Cast Iron Heating- Boilers
A cast iron sectional heating boiler of a common and much used type
exploded with great violence on Ocrober 29, 1912, in the basement of the Salem
Bank and Trust Company's building, Salem, Ore. The explosion occurred
about noon time. Three men, Mr. W. S. West, the cashier of the bank, Mr.
Harry Abler, the son of the bank's president, and Mr. J. B. Muchmore, were
fatally injured, while two others, Mr. L. H. Roberts, and Mr. A. L. Brockman,
were less seriously hurt. The circumstances leading up to the accident have
been a matter of much mystery to the residents of Salem, so much so in fact,
that the Coroner's Jury brought in a verdict of " explosion, cause unknown,"
but as is often the case in such casualties, when the facts are gathered and
viewed in the light of experience gained by long familiarity with similar mis-
haps, their interpretation presents neither mystery or complication.
Briefly the story is somewhat as follows. The building of the Trust
Company was being remodeled, and at the time of the explosion, was un-
occupied with the exception of the first floor, which contained the offices of the
bank, and of Mr. Roberts, an insurance agent. The boiler, which had been
purchased at second hand, was installed during the summer and stood directly
under the office of Mr. Roberts. (This is the room the windows of which
are shown on our front cover.) As only the first floor required steam, and
138
THE LOCOMOTIVE,
[January,
Fig. 2. — Exterior of Church, Showing Wrecked Memorial Windows.
as the day was very warm, it is probable that many if not all the radiators
were turned off. It is known that wood and other quick burning refuse were
being burned in the boiler just before the failure. Mr. East and Mr. Abler
went to the basement to investigate a steam leak which was annoying the
workmen, and arrived just as the explosion occurred. Both men were terribly
scalded and mangled. Mr. Roberts, who was seated at his desk in the room
above, was thrown out of the window, and landed in the debris between the
two pieces of railroad iron, seen on the cover, which served to support the roof
of the fuel room. Mr. Muchmore and Mr. Brockman were on the street directly
above the fuel room. That the property damage was considerable is shown in the
photographs. The sections of the heater were scattered. Some were thrown
into the room above, while others remained in the basement. The steam
drum lodged between the floor joists of Mr. Roberts' office. The fuel room,
adjacent to the boiler room, and under the sidewalk, was entirely unroofed.
The cause of the explosion does not seem to be so very mysterious. It
is well known that makers of heating boilers provide safety valves which are
often entirely inadequate to relieve the boiler of steam as fast as it is formed.
Makers of power boilers long ago realized that there should be relation be-
tween the size of a safety valve and the area of the grate, such that the valve
would take care of all the steam which the furnace could produce, without
a dangerous rise of pressure. With an inadequate valve, the other circum-
stances such as the closed radiator valves, and the hot quick fire, easily explain
the rise of pressure which caused the explosion. Whether the steam leak
which drew Mr. East and Mr. Abler to the basement was due to a failure at
1913] THE LOCOMOTIVE. 139
a joint, or wheihcr it was only tlie safety valve doing its best to relieve the
situation, will of course never be known. Our representative, who was on the
spot soon after the explosion, states that the sections showed no evidence of
overheating but that the violence of the explosion pointed almost certainly to
a condition of overpressure.
Ilie other explosion occurred in the basement of a church at about 8 A. M.
The boiler, also of a common type, is said 10 have been some ten years old, and
to have seen service in a business block previous to its installation in the church.
The janitor was killed by the force of the explosion.
Press accounts state that there were about 150 children at school on the
second floor of the building, but they were fortunately uninjured. The church
proper was badly wrecked. Our illustration. Fig. 2, showing the exterior with the
memorial windows blown out, merely hints at the devastation inside, where
the destruction of the interior and its furnishings was complete. In places
the floor was raised some four feet from its former position.
We are told that a service was to have been held on this particular morn-
ing, but had been postponed because of the absence from the city of the parish
priest. It seems certain that but for this fortunate circumstance there would
have been a much greater loss of life.
We have been informed that closed valves were found in the connection
between the boiler and the water column, but the violence of the explosion does
not indicate any lack of water. A search for the safety valve is said to have
proved fruitless, although the section to which it would ordinarily have been
attached was found with a plugged opening, and seemed to have been in that
condition for a considerable time. If this be true, and if in fact there was no
other safety valve than an ordinary pipe plug, the cause of this explosion is
not hard to conjecture.
These two explosions would seem to have been preventable had the
boilers been subject to the inspection serv'ice of a boiler insurance company.
Both resulted in loss of life. That only one man w^as killed in the second
instance instead of scores either killed or terribly injured, was due solely to
the fortunate absence from the city of the priest which prevented holding the
scheduled service. We have had occasion, not longer ago than the October,
1912, number, to call attention to the danger of heating boilers which are im-
properly operated or installed. If that warning applies in general, with how
much more force should it apply to the case of public or semi-public buildings,
where the number of people exposed to an unsuspected hazard may be very
great indeed.
On the Perversity of Inanimate Things
H. Converse, Inspector
There are times in the course of an inspector's work when he cannot but
feel that his efforts to protect the Company's interest and the lives and prop-
erty of the assured are a huge joke. It is rather discouraging to have a man
tell you flatly that your theory and figures are at fault and then be able to
prove it, not by more figures but by actually existing facts. The following
maj' prove of interest, as representing such a case.
140 THE LOCOMOTIVE. [January,
In the year 1889, one of the Hartford's inspectors condemned a boiler of
the Horizontal Tubular type, and of double riveted lap seam construction, be-
cause of corrosion of the shell and weak, soft tubes, as well as grooving
around the front head. At that time the boiler was in the neighborhood of
twenty years old, and had seen very severe service.
As a result of the action of our inspector, the owner called in the repre-
sentative of a competitor who at first accepted the risk and allowed some
75 lbs. working pressure. However, after about six months, another in-
spection was made by the new insurance company, with the result that the
boiler was again condemned. The boiler was then thrown out and lay ex-
posed to the weather, until this (1912) summer, when it was given to a man
for hauling it away. Now this man has taken the boiler and with the aid of
his son has cut the front head off and punched new holes for it, set it back a
trifle so as to shorten the boiler, and inserted the same tubes. Today he is
operating it at 150 lbs. working pressure. Now the former owner, a good
friend of the Hartford, says "why don't it burst as you all say they do?"
We suppose that after all none of our readers will hesitate very long
over the answer to the question propounded by the former owner of the
boiler. We all know of instances in which a structure has been loaded to
near the breaking point without instantly giving way. If we hang a weight
on a string heavy enough to eventually cause the string to break, it does
not follow that the failure will be sudden. What may actually occur is a
gradual weakening and stretching of the string until it breaks at a time when
it is least expected. So it is with boilers, because they are in an unsafe con-
dition, does not imply that we can predict the exact hour and minute when
the rupture will take place. We can, however, liken the operation of a boiler
in the condition described by our correspondent to sitting at our desk, im-
mediately under the heavy weight on its string; either case presents a hazard
too dangerous to be undertaken knowingly. — Editor.
To Prepare a Boiler for Inspection
We have frequently had occasion to instruct boiler owners and attendants
as to the best way to prepare boilers for inspection, but it seems necessary
to reiterate these instructions from time to time. The whole substance of the
matter may really be summed up in three statements: get the boiler reasonably
cool, reasonably dry, and reasonably clean. A lack of information on the
part of some of our assured as to the best method for attaining these three
ends, as well as a desire to express exactly what we mean by " reasonably "
are the excuses for bringing this matter again to the attention of our readers.
The best method for cooling a boiler is the one which we have often de-
scribed before. First let the fire die down and burn out, or if the case is very
urgent and time for burning down cannot be spared, haul the fire. Then close
all doors and open the damper, allowing the boiler to remain in this condition
until the gage shows no pressure. At this time the furnace should be cleaned
of all ash, clinker or coal still remaining, in order that the brickwork of the
setting may cool. It is very important that the water be allowed to remain
in the boiler after the pressure has fallen to zero, while the brickwork is cool-
I9I31
THE LOCOMOTIVE. 141
ing to avoid danger of serious overheating of tlie boiler from the licat still in
the brick. To cool the setting in the most effective manner, keep the damper
open as above, and also open the ash pit doors, seeing that all other doors are
closed. Under no circumstances open the front connection doors, as this will
kill the draft, and interfere with the circulation of cool air through tlie setting.
If the open damper interferes too much with the steaming of other boilers
on the same stack, if may be necessary to partially close it, but it should re-
main as widely opened as possible. Tlie length of time necessary for proper
cooling, after the furnace is cleaned, and before blowing off, depends of course
on the amount of brickwork which must cool. If the boiler has a light set-
ting, three hours may be enough, but if the setting is massive, or if it is con-
stantly receiving heat from adjoining furnaces, a longer time will be required.
When a proper cooling has been attained the boiler may be blown down, and
the hand and manhole plates removed. It should now remain with the doors
and dampers exactly as before, as this arrangement will draw pure air into
the upper manhole, and out through the hand and manholes which open into
the setting, tending both to dry the interior, and to furnish pure air for the
inspector to breathe.
As regards our second request that the boiler be reasonably dry. we need
say very little if the cooling has proceeded in the manner we have suggested.
It is a common practice to wash out a boiler as soon as may be after blowing
down so that the mud and sediment may not bake on to form a hard scale,
but if our directions have been carried out, the boiler will have been cooled
slowly enough to permit washing out after inspection and so be dry enough
for an inspector to really judge of its condition. Leaky stop valves on pipes
leading to live boilers will keep a boiler very wet and uncomfortable, which
might otherwise be excellently prepared for examination. It is also a fact,
that if a boiler is quite warm, but dry and supplied with a good circulation of
fresh air, it is in much better condition for inspection than if cooler and filled
with vapor, as no man can remain in an atmosphere heavily charged with
steam long enough to really do his work justice, unless he makes several
trips into the boiler with a breath of air between, which is a tedious and
exhausting procedure.
Our injunction to have the boiler reasonably clean was intended to apply
particularly to the fire side. Rake the loose ashes from the back connection,
or combustion chamber, so that the brick paving may cool. It is no real
pleasure, as the writer can attest, to crawl over a foot or so of impalpable ash.
when every time a hand or foot touches bottom, it encounters scorching hot
brickwork. Then above all, do not forget to sweep the fire side of shells, heads.
and exposed tubes with a broom. The inspector must examine these parts of
a boiler minutely, and he is greatly impeded if he must, brush soot and ashes
off at the same time. This soot is frequently so charged with sulphurous acid
as to be most irritating to the eyes, rendering good work very difficult.
So, to sum up in a word, we desire a boiler reasonably cool, which means
sufficiently cool for a man to stay in it long enough to properly complete his
examination without real difficulty, and as we have said the presence of vapor
requires a boiler to be cooler than if it were dry. We desire a boiler suffi-
ciently cleaned from ashes and soot, so that a careful examination of its vital
142 THE LOCOMOTIVE. [January,
parts can be made with eyes which are not irritated and inflamed, and last
of all, the assured must realize that any preparation on his part which enables
the inspector to do his work more comfortably and thoroughly, protects his
interests to just as great an extent as it does the interests of the Company.
The Operation of Low Pressure Heating" Boilers
In the October issue we published a short set of instructions for putting a
heating system in commission. It is our purpose at this time to extend these
instructions to cover the operation of such a system. We have tried as in the
first instance to make our instructions clear and simple enough to be readily
understood by any one who has this work in charge.
1. When starting a new fire, raise steam slowly. (See instruction 9 in the
October 1912 Locomotive.)
2. Open the steam valves first, and then the return valves, and in closing
down a system, shut the return valves first, then the steam. (See instruction 6
in the October 1912 Locomotr'E.)
3. On coming into the boiler room in the morning, the first duty of the
fireman should be to make sure of the amount of water in his boiler. He should
test this with the gauge cocks as well as by the water level shown in the glass.
Both gauge glass connections and try cocks sometimes become plugged with
rust and sediment. Trying the gauge cocks accomplishes two results in that
it will keep the cocks flushed out clean, and also detect any discrepancy in the
water level indicated by the glass. Then blow through both the glass and water
column connections, by opening their drain cocks. One can tell whether the
connections are clear by the behavior of the water level in the glass. If the
top connection is plugged, the water will come back to a false high level, due
to the condensation of the steam trapped above the column of water. A partial
vacuum is formed which permits the water to stand at a higher level in the
glass than in the boiler. If the bottom connection is not free, the water does
not rise in the glass at once, but slowly accumulates from the condensation of
the steam until it stands above the true water level, and indeed it will eventually
fill the glass. Owing to the greater volume of the water column it will take
longer for the water to return to its level, whether true or false, when the
column drain has been opened, than it will if only the glass has been blown out.
It is a good plan to blow out the glass alone first, to test its connection with the
column, and then to blow down the column to test the connections with the
boiler. The method given for detecting a plugged connection will apply in
either case. If plenty of water is found, the fires may be brightened up, — or
spread if banked and steam raised. When the boiler is steaming freely, there
is still another indication of plugged connections about the water column or
gauge glass. If all is clear, the water level is never entirely quiet, but surges
slightly up and down. A perfectly motionless water line is a pretty good
indication that something is stopped up, and the blowing out tests should be
applied.
4. Try the safety valve cautiously while steam is being raised to make sure
that it is free and operative. If it is found in good condition, it is advisable to
cause it to open under pressure occasionally to make sure that it is correctly
set. Steam should never be kept on a boiler whose safety valve cannot be
1913] THE LOCOMOTIVE. 143
raised by hand to test ils freedom, and this test should be made every day. In
case the safety valve is found to be either jammed or corroded so that it cannot
be raised, the boiler should be immediately cooled, the iires being first deadened
with wet ashes or fresh coal and then drawn, after which the cooling may pro-
ceed in accordance with the instructions given elsewhere in this number for
preparing a boiler for inspection. Under no circumstances sliould any attempt
be made to repair the safety valve while even a slight pressure remains on the
boiler, as serious scalding is almost sure to result from such a practice.
5. In case of low water, that is water level below the glass or the lowest try
cock, at any time, the fire should be smothered with wet ashes at once, or if
they are not available, with fresh coal. The ash pit doors should be closed and
the fire doors open. Under no circumstances should water be fed to the boiler,
nor should the safety valve or any steam' valve be touched. When the boiler is
quite cold, an inspector should be called to determine the extent if any of the
damage.
6. See that the safety valve and damper regulator work at the proper pres-
sures as indicated by the steam gauge. If the damper regulator fails to control
the draft when the highest allowable pressure is reached, disconnect it from the
damper and draft door. If it now operates freely the door or damper are
sticking, and should be cleaned or repaired so as to turn more easily. If
however the damper when relieved of its load still refuses to work, or is
sluggish, the chances are that the trouble will be found in a choked connection
between the regulator and the boiler, or the regulator itself may need repair.
If the gauge, safety valve, and regulator all work, but do not agree in their
pressure indications, they should be tested by an inspector at once and the
proper remedy applied.
7. Whenever leaks are discovered, they should be located at once and
repaired at the earliest opportunity. No repairs, however, should ever be at-
tempted until the boiler has been properly cooled off. If the leak should exist
at a lengthwise, or longitudinal joint in a cylindrical drum or shell, whether
the attendant thinks it is serious or not, the boiler should be immediately cooled
down as described above, and an inspector called to determine the best course
of procedure. This latter course should always be adopted whenever there is
the slightest doubt as to the immediate safety of the boiler, as it is exceedingly
unwise to take chances with a defective boiler, no matter how insignificant the
defect may appear.
8. Whenever two or more boilers are operated together on a heating system
it is best that they be provided with an equalizer to maintain a uniform water
level, that is so that no one boiler shall rob the rest of the returning water of
condensation. An equalizer is a large sized pipe connecting the steam spaces of
the several boilers of a heating battery, entirely separate from the steam supply
header. The equalizer should not be made us^ of to supply steam to any
portion of the system. It should have as straight a run as possible, and should
be provided with stop valves to enable its connection with any boiler being
shut off if necessary.
The return pipes of the various boilers should be connected to a common
return line, with stop valves for each boiler. A check valve should be placed
in the return line on the building side of the branches to the boilers as shown
in Fig. I, to prevent water flowing back to the radiators and piping when the
main steam valve is closed, as discussed in the October 1912 Locomotive. There
144
THE LOCOMOTIVE.
[January,
E.QUKV-\X\NC^ FvPt,
=1
N\^^^^ T\tTOH,).( 'Pipe. -
Fig. I. — Arrangement of Returns with Equalizing Pipe.
should not be any check valves in the branches to the boilers, since the return
pipe acts as an equahzer below the water line and should afford a free con-
nection between the boilers at all times unless the special condition described
below exists, requiring the closing of the equalizer valves. If only one of a
group of boilers is working on the system, the equalizer must be shut off if
the dead boilers are cut off from the steam and return lines. If, however, the
dead boilers are still connected to the system whether or not their fires are]
burning, the equaliser {and return valve) must be open to prevent the dead
boilers from filling with zvater at the expense of the one which is working. This
would probably result in serious over heating of the metal of the working
boiler.
9. It is important that all surfaces exposed to the action of the fire or to the
products of combustion, should be kept cleaned of all accumulations of soot
and ash, by sweeping or other convenient means. Soot on the heating surface
acts as a blanket, to retard the transfer of heat from the hot gases to the water
in the boiler, and the work of cleaning will be well repaid by the resulting
saving in coal.
ID. To prevent pitting and corrosion, which are especially active in some
heating boilers, it is well to keep the boiler water alkaline at all times. This can
be accomplished by adding a few pounds (say five pounds to a boiler), of
dissolved soda ash at the beginning of the season. This will be enough unless
I9I3]
THE LOCOMOTIVE,
145
the boiler is blown down and refilled before the end of the season, in which case
the soda ash treatment should be again resorted to.
As a supplementary word of caution, in addition to the instructions already
given in paragraph 3 above, we would like to emphasize the fact that sufficient
water in a boiler in the morning, does not necessarily mean just enough to
show in the gauge. When a large heating system is startedl* in the morning
there will be a large amount of condensation in the cold pipes and radiators, so
that for a time the water level in the boiler will be steadily falling. Of course
all this water will eventually come back, but in the mean time the boiler may
have been left for some little time with entirely too little water in it. The man
in charge of a heating plant must experiment for himself to determine how much
water he must keep in his boiler, and he should be sure that he has enough so
that the morning draft of steam will not take the water down below the bottom
of his glass gauge.
Fig. 3. — The Inside of the Exploded Dryer Head.
The Man is Pointing to One of the Old Breaks.
The Explosion of a Rotary Steam Dryer
The accompanying photographs show the condition of a rotary drying cylin-
der after its explosion September 19, 1912, at the plant of the Wenig Feed and
Stock Co., Coleman, 111.
We are informed that the Wenig Feed and Stock Co., was a new concern
formed for the purpose of manufacturing stock and chicken feed from spent
146
THE LOCOMOTIVE,
[January,
Fig. 2. — Outside View of Outer Head.
malt and brewer's grain. The process consisted simply in drying the wet grain
by means of the steam, the cylinder which exploded was made use of for this
purpose.
The dryer consisted of a cylindrical shell closed by cast iron heads which
were made in the form of hollow boxes or manifolds, and were connected
together by boiler tubes. There appear to have been two sets of tubes, a row
surrounding the central shaft, and another row lining the outer shell. Fig. i
shows a view into the 'end of the dryer, and shows the inside of the outer
head (the inside of the box, so to speak). The rows of tube ends are clearly
seen, as are the ribs which were intended to stiffen and strengthen the large
flat surfaces. The mode of operation seems to have been as follows : wet grain
was placed in the shell between the cast iron heads, and in contact with the
tubes. Then steam was turned into the tubes and heads so that they formed a
large steam radiator. The shell of the cylinder proper, that is the space con-
taining the malt, was not under pressure. Ordinarily such an apparatus is
operated exactly like *a radiator, steam being allowed to enter and circulate
through the tubes and heads, while the water of condensation is removed as
fast as it forms by a drain connection. Both the steam inlet and the water outlet
or drain are carried through the central hub of the head which can be seen
in Fig. 2, permitting the whole cylinder to be rotated so as to agitate the malt
and hasten the drying process.
We are told that in this case, the dryer had been bought at second hand
and without inspection. It had developed leaks at the tube ends a few days
prior to the explosion which had been repaired by a boiler maker. It is also
said that it was not provided with a pressure gage, reducing pressure valve,
I9I3]
THE LOCOMOTIVE,
147
safety valve or proper drain connection. This would indicate several possible
reasons for its failure. The fact that it was inadequately drained would have
permitted it to fill with water up to the level of the central axis when idle, and
when steam was turned on a violent water hammer might have been produced
Then it could easily have been subjected to a severe and unknown over pressure,
due to the absence of the ordinary safety devices. ITie very violence of the
explosion, which killed three men and seriously injured a fourth, and which
carried the heavy head seen in Fig. 2 a distance of 350 feet — the head was
said to have weighed some 1200 lbs. — would indicate that the vessel must have
contained considerable water which added its heat energy to that in the steam,
when the explosion occurred. A number of old and deep cracks were found in
the reinforcing webs which surrounded the tube ends in the outside row. The
man seen in Fig. i, is pointing to one of them.
Fig. 3. — Reverse Side of Outer Head.
Cast iron is a treacherous material at best to use in vessels under steam
pressure if it must carry any of the stresses involved. But the combination of
cast iron, possible water hammer, and excessive pressure in an old and defective
structure which had apparently been installed and operated without a knowledge
of the precautions necessary for safety, proved, as was to have been expected, a
very hazardous affair.
We can still furnish copies of our little book, " The Metric System." It is
the best thing to be had, for comparing metric measures with our own. Bound
in sheep, it costs $1.25. A special bond paper edition for $1.50.
148
THE LOCOMOTIVE
[January,
we
C. C. Perry, Editor.
HARTFORD, JANUARY, 1913.
Single copies can be obtained free by calling at any of the company's agencies.
Subscription price ^o cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting op matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
Obituary
George Burnham
George Burnham of Philadelphia, for many years head of the Baldwin
Locomotive Works, and the oldest director of the Hartford Steam Boiler
Inspection and Insurance Co., died Tuesday, Dec. lo, 1912, at his home in
that city, at the age of 95 years. His death came as the result of a general
breakdown following an illness of about a year's duration.
Mr. Burnham was born in Springfield, Mass., on March 11, 1817. His
early childhood was spent there, but at the age of fifteen he was taken to
Philadelphia and found employment in the grocery store of a Mr. Simon
Colton. It was while in that store that he first met Mathias W. Baldwin, who
had some interest in Mr. Colton's business.
Shortly after Mr. Baldwin began the building of locomotives — as a result
of the success of his initial engine, Old Ironsides, on the Philadelphia and
Norristown Road, — he engaged Burnham as clerk and bookkeeper. From this
beginning Mr. Burnham grew up in the financial and accounting side of the
business and ife'i'was largely through his efforts that the business was preserved
and developed through the panics before the war, when a single locomotive was
a big contract.
After Mr. Baldwin's death in 1866, Mr. Burnham became a member of
the firm, then known as M. Baird and Co. In 1873, on Mr. Baird's retirement,
the firm name was changed to Burnham, Parry, Williams & Co., with Mr.
Burnham as the senior partner. This firm, changed to Burnham, Williams &
Co. on the death of Chas. T. Parr}-, continued until the incorporation of The
Baldwin Locomotive Works in 1909.
In 1843 Mr. Burnham married Miss Anna Hemple, the daughter of Samuel
Hemple, a Philadelphia merchant. Through his wife he became an earnest
student of the works of Emanuel Swedenborg, and was instrumental in the
1913] THE LOCOMOTIVE. 149
erection of the beautiful church of that faith at the corner 22nd and Chestnut
Streets. He was one of the early members of the Union League, a member
of the Committee of One Hundred, and though seldom active in politics, was
a generous contributor to reform and civic movements.
Mr. Burnham was elected to the Board of Directors of the Hartford
Steam Boiler Inspection and Insurance Co., on Feb. 7, 1888, and served until
his death, although for some years past, he had been unable to attend its
meetings because of his advanced age.
Mr. and Mrs. Burnham had four children, William Burnham, George
Burnham, Jr,. Mary A. Burnham, and Mrs. Theodore J. Lewis.
In the July, 1912, issue we announced the reinsurance of the steam boiler
and fly wheel business of the Casualty Company of America by the Hartford
Steam Boiler Inspection and Insurance Company. We remarked at that time
that since the total amount of steam boiler and fly wheel business in the country
was limited, and yet was divided between some 24 or 25 companies, we failed
to see how all of them could continue to write this line, owing to the expensive
inspection service required. In this number we reprint a news item from the
" Hartford Times " of Monday, Dec. 16, 1912, giving the details of still another
reinsurance of this character. In the present case the Hartford takes over
the entire steam boiler and fly wheel business of the United States Fidelity
and Guaranty Co., which retires from this field for exactly the same reason
as that which influenced the Casualty Company of America. As is stated in
the item referred to, this is the eighth instance in which the Hartford has
underwritten the steam boiler line of other companies.
We trust that our readers will pardon the omission of the customary statis-
tics of our inspection service from this number. It will be obvious, on a
moment's consideration, that such statistics to be complete must be compiled
after the beginning of the new year. It is therefore, necessary to choose between
mailing The Locomotive on time and publishing the statistics. We have chosen
the former alternative, as we deem it desirable to appear promptly, and so will
print our statistics in the April number.
Messrs. Corbin, Goodrich and Wickham, general agents for The Hartford
Steam Boiler Inspection and Insurance Company at Philadelphia, Pa., moved
during the first week in December to their new offices in the new Fire Associa-
tion building, corner of Fourth and Walnut Streets. The building is to be
devoted entirely to insurance purposes. The four lower floors are to be occupied
by the Fire Association, the fifth by the Hartford, and the sixth (top) floor by
the Philadelphia Underwriters.
We are told that this building bids fair to become one of the show places
of the city because of the simple beauty of its architecture, and feel that it is
a matter of great good fortune that our Philadelphia Department is able to
locate in such desirable quarters.
150 THE LOCOMOTIVE. [January,
Personal
Mr. George H. Bartholomew, who has been connected with the drafting
department of the Home Office for many years, left the Hartford on Dec. ist to
accept another position, in which we hope he will be most successful.
Hartford Steam Boiler Co. Takes on Another
Has Reinsured the Entire Steam Boiler and Fly-Wheel Business of
THE United States Fidelity and Guaranty Co.
It is THE EIGHTH INSTANCE
[From the Hartford (Conn.) Times, Dec. i6, 1912.]
The Hartford Steam Boiler Inspection and Insurance Company has re-
insured and taken over the entire steam boiler and fly wheel business of the
United States Fidelity and Guaranty Company of Baltimore, Maryland. From
the insurance commissioner's report of 1912, it would appear that the United
States Fidelity and Guaranty Company was one of the strongest and most
prominent of the multiple line companies. It commenced business in August,
1896, and at the beginning of this present year it was credited with a paid-up
cash capital of $2,000,000, a net surplus exceeding $1,022,000, and assets exceed-
ing $6,798,000, while its total premium income pertaining to its various lines
of insurance during the year 191 1 exceeded $4,738,000.
Amounts to About $7,500,000
The number of boilers and fly wheels involved in this transaction is about
1,500 and the insurance liability taken over amounts to about $7,500,000. Presi-
dent Brainerd of the Hartford Steam Boiler Company stated that there was
nothing surprising or strangely significent in this transaction, as it simply
indicated that the management of the United States Fidelity and Guaranty
Company recognized the fact, apparent to all dealing with the steam boiler
and fly wheel line of insurance, that the entire amount to be had was too
limited in volume to justify dividing it up among as many companies as are
now engaged in writing this line of insurance, with any promise of profit.
What Could Be Done
It requires a substantial volume of business in each state to justify the
maintenance of a proper organization and a thorough and efficient inspection
service in order to conduct this line of insurance with any hope of profit, and
with no less than twenty-five companies competing for a volume of premiums
amounting annually to only a little more than $2,000,000, it becomes very
difficult for any one company to obtain and control a sufficient volume to make
this line of insurance profitable. As a matter of fact, the Hartford Steam
Boiler Company could, with its present organization, take over and carry
the entire steam boiler and fly wheel business done throughout the United States
without materially increasing its present operating expenses, other than possibly
adding here and there an additional inspector.
1913] THE LOCOMOTIVE. 151
The Eighth Instance
In June last the Hartford Steam Boiler Company likewise took over the
entire steam boiler and fly wheel business of the Casualty Company of America,
of New York, which ranked as fourth or fifth company in point of volume,
and in taking over the business of the Baltimore Company it is the eighth
instance in which the Hartford Steam Boiler Company has taken over the
steam boiler line from as many companies.
A Decision by the United States Court of Appeals
On October 25th, 1909, an explosion of three Munoz boilers took place
at the power plant of the Pabst Brewing Company, Milwaukee, Wisconsin.
The boilers were insured by The Hartford Steam Boiler Inspection and Insur-
ance Company under a schedule form providing indemnity in the sum of
$50,000 for any one explosion. The assured construed the contract to mean
a coverage of that amount on each boiler which exploded notwithstanding
that they had ordered the insurance to apply as $50,000 on one loss.
An unsuccessful effort to settle the loss amicably in accordance with the
limits as understood when the insurance was placed, was followed by a jury
trial in the United States Circuit Court. The plaintiff, the Pabst Brewing
Company, sued under two counts; first on the contract, alleging that three
explosions had occurred, and the second in tort, both in an endeavor to secure
the amount of total loss, in case one count or the other failed.
The jury in the Circuit Court found for the plaintiff. The case was
appealed by the Hartford Company and argued before the United States
Circuit Court of Appeals at Chicago, Judges Seaman, Landis, and Kohlsaat
sitting in the case. This court on October 15th, 1912, handed down a unanimous
decision reversing the judgment of the Circuit Court and holding that there
was but one explosion within the meaning of the policy and that the plaintiffs
had not proved the tort.
This case has aroused considerable interest in insurance circles and the
decision of the Appeal Court seems to be in accordance with the views of
expert insurance men who have studied the questions involved.
Boiler Explosions
(Received too late for the August list.)
(335-) — On August 12, three men were badly scalded when the failure
of a bolt on a hot press released a quantity of hot tankage at the disposal
plant of the Michigan Central Railroad, Toledo, O.
(336.) — A threshing machine engine was wrecked by the explosion of
its boiler August 31, at Webster, N. D. John Brennan, engineer, was instantly
killed, and George Gibbs, fatally burned. The machine was being delivered
to a new owner at the time of the accident.
152 THE LOCOMOTIVE. [January,
September, 191 2
(337-) — The boiler of a traction engine exploded September 2, at Canal
Dover, O. Albert Miller was killed, and Harry Boltz perhaps fatally injured.
(338.) — On September 3, a boiler exploded at the plant of the Williamston
Electric Co., Williamston, N. C. Considerable damage was done to the boiler
and boiler room, and Alfred Sherod was slightly injured.
(339-) — The boiler of a freight locomotive belonging to the Michigan
Central Railway exploded September 4, near Dowagiac, Mich. Charles Mur-
rell, fireman, was fatally injured, and Charles Parr, engineer, less seriously
injured.
(340.) — On September 6, the boiler of a hoisting outfit belonging to the
Spaulding Logging Co., exploded near Black Rock, Ore. Charles Olsen was
killed and G. Reynolds seriously injured.
(341.) — A tube ruptured in a water tube boiler September 6, at the plant
of the Tri-State Railway and Electric Co., East Liverpool, O. The property
damage was small, but Andrew Pullnis, coal passer, was injured.
(342.) —A tube ruptured September 6 in a water tube boiler at the Toledo
Storage and Ice Co., Toledo, O.
(343-) — On September 6, a tube ruptured in a water tube boiler at the
plant of the American Steel and Wire Co., Donora, Pa. Considerable damage
was done to the boiler, and Charles Fisk, fireman, was scalded.
(344.) — The boiler of a Rock Island freight locomotive exploded Septem-
ber 7, between Argenta and Lonoke, Ark. C. E. Delaney, fireman, and Fred
Stelter, engineer, were injured.
(34S-) — On September 7, a blow off pipe failed at the Cisco Oil IMill,
Cisco, Tex.
(346.) — An accident occurred September 7 to a boiler at the plant of the
Jansen Steel and Iron Co., Columbus, Pa.
(347.) — -Six cast iron headers failed September 8, in a water tube boiler
at the Juniata Company's power plant, Mififlin, Pa.
(348.) — A boiler ruptured September 8, at the plant of the Batesville
Ice and Cold Storage Co., Batesville, Ark.
(349.) — On September 9, a hydraulic press exploded in the dye room of
the Germania Hosiery Mills and Dye Works, Phila., Pa. Steam was being
turned on the press at the time. One man was injured, and property damaged
to the extent of about $1,000.
(350.)— On September 10, a boiler ruptured at the plant of the McNeal
Marble Co., Marietta, Ga. The damage was small.
(351.) — One man was injured by the collapse of a crown sheet on Loco-
motive 30 of the Delaware and Hudson R. R., at Saratoga Springs, N. Y., on
September 13.
(352.) — On September 17, a boiler ruptured at the plant of the Piano
Milling Co., Piano, Tex.
(353- ) — A boiler used in connection with the manufacture of sausage at
M. G. Reigel's meat market, Phila., Pa., exploded September 17. The build-
ing in which the boiler was located was considerably damaged.
(354-) — On September 17, a boiler exploded at the plant of the Wenig
Teaming Co., Coleman, 111. Two men were instantly killed, a third was fatally
injured, and one man was less seriously injured.
1913-] THE LOCOMOTIVE. 153
(355.) — Three cast iron headers ruptured September 18, in a water tube
boiler at the Kennesaw Paper Company's mill. Marietta, Ga.
(356.) — On September 18, a boiler exploded at the oil pumping station of
the Prairie Oil and Gas Co.. Osage Junction, Okla. A. M. Coyle, engineer, was
killed, and F. L. Gordon and J. C. Luckfield were seriously injured.
(357) — About September 20, a small boiler used for dairy purposes ex-
ploded on the farm of Arthur Pierpont, near Waterbury, Ct. Mr. Pierpont
was scalded so seriously that he died from the effects of his injuries.
(358.) — The home of Harry E. Oliver, Rutherford, N. J., was wrecked
September 20, by the explosion of a copper hot water boiler. Property was
damaged to the extent of $5,000, and a dog was killed.
(359) — A boiler ruptured September 20, at the plant of the Belt Line
Elevator Co., Superior, Wis.
(360.) — On September 21, a boiler exploded at the South Madison St.
plant of the Bloomington Railway Electric and Heating Co., Bloomington, 111.
One man, a fireman, was injured.
(361.) — The boiler of a traction engine exploded September 23, on the
farm of Henry McConnell, near Centerville, Iowa. Four men were injured.
(362.) — A freight locomotive belonging to the Chicago, Milwaukee, and
Puget Sound R. R. was wrecked by the explosion of its boiler September 24,
at Pacific City. Wash. Four men were killed, and the engine was a total
wreck.
(363.) — On September 23. an accident occurred to a boiler at the power
house of the Crompton Co., Crompton, R. I.
(364.) — A water tube boiler exploded September 24, at the rolling mill
of the Southern Iron and Steel Co., Alabama City, Ala. G. W. Williams was
injured. The property loss is estimated at about $3,500.
(365.) — Several cast iron headers ruptured September 24, in a water tube
boiler at the power house of the Waterloo, Cedar Falls, and Northern Railway
Co., Waterloo, la.
(366.) — On September 25. a tube ruptured in a water tube boiler at the
packing house of Hammond Standish and Co., Detroit, Mich. Joseph Lafata,
a fireman, was injured.
(367.) — On September 25, a tube sheet of a water tube boiler ruptured at
the Allen County Court House, Ft. Wayne, Ind.
(368.) — A tube ruptured September 30, at the mill of the West Virginia
Pulp and Paper Co., Tyrone, Pa. Jesse Walker, fireman, and George Diehl,
pipe-fitter, were scalded.
October, 1912
(369.) — On October i, two sections of a cast iron heating boiler fractured
in a business block owned by Helen F. Bradford, Allston, Mass.
(370.) — A tube ruptured October i, in a water tube boiler at the plant of
the Narragansett Electric Lighting Co., Providence, R. I. Bernard Dolan,
water tender, was injured.
(37I-) — On October i, a boiler belonging to a contractor, and located at
170th St., in the Bronx, New York City, exploded with great violence. Press
reports state that the boiler explosion followed the theft of 65 lbs. of dynamite,
154 THE LOCOMOTIVE. [January,
and that this was used in producing the explosion. We are somewhat in doubt
as to this theory, as the accident has some of the characteristics of a genuine
boiler explosion, and so include it in our list.
{2>72.) — Lieut. Donald P. Morrison, U. S. N., was killed, and eight men
injured, on October i, by the explosion of a steam turbine casing on board
the torpedo boat destroyer, U. S. S. Walke, off Brenton's Reef Light Vessel.
(373-) — On October 2, four sections of a cast iron heating boiler ruptured
at the Densmore Hotel, Kansas City, Mo.
(374-) — A blow off pipe failed October 2, at the quarry of the Hercules
Slate Company, Pen Argyle, Pa. Alfred Henessbeck, fireman, was injured.
(375-) — The boiler at the Lawton, Okla., electric light plant exploded
October 2, seriously scalding the engineer and fireman.
i2)7^-) — On October 3, the mud drum exploded on a water tube boiler at
the mill of The Wardlow-Thomas Paper Company, Middletown, O. George
Baird, fireman, was killed, and considerable damage was done to the boiler and
setting.
(377-) — The boiler of Union Pacific locomotive No. 2833 exploded Octo-
ber 3, fifteen miles east of Imlay, Nev. N. L. Robinson, engineer, and C. C.
Cool, fireman, were killed, and the engine was a total wreck.
(3S0.) — A blow off pipe ruptured October 3, at the mill of the Aldrich
Paper Company, at Natural Dam, near Gouverneur, N. Y. James Minore,
fireman, was fatally injured, and Amos Corey was less seriously injured.
(381.) — On October 4, several headers in a water tube boiler ruptured
at the plant of The Winchester Repeating Arms Company, New Haven, Ct.
(382.) —A tube ruptured October 5, in a water tube boiler at the Leeds
Ala. plant of the Standard Portland Cement Co.
(383.) — On October 6, a mud drum ruptured in a water tube boiler at the
packing house of Schwartzchild and Sulzberger, Kansas City, Kans.
(384.) — A cast iron header ruptured October 6, in a water tube boiler at
the plant of the Kansas City Flour Mills Company, Kansas City, Kans.
(385.) — A blow off pipe failed at The Fork Township Oil Mill, Towns-
ville, S. C, on October 8. Frank Williams, fireman, was slightly injured.
(386.) — On October 9, a section of a cast iron heating boiler fractured
at the hotel of H. N. Bain, and Ella K. Jewett, Poughkeepsie, N. Y.
(387.) — A tube in a water tube boiler ruptured October 9, at the power
house of the Worcester Consolidated Street Railway Company, Worcester,
Mass. Arnold S. Allen, Chief Engineer, was killed, and two firemen injured.
(388.) — A locomotive belonging to the Belt Line Railway Company
Chicago, 111., exploded October 9, resulting in the fatal scalding of J. H. Howell.
(389.) — A tube ruptured in a water tube boiler at the Lorain, O., mill
of the National Tube Company of Ohio, on October 10.
(.390-) — The boiler of a saw mill exploded October 11, at New Point,
near Americus, Ga. No one was injured, and the property damage was slight.
(391.) — On October 12, the boiler of a threshing machine exploded at
Burlington, N. J. Elmer Mingen and William Slack were seriously injured,
and a boy, Paul Sholl, was badly burned.
(392.) — A boiler exploded October 13, at the ice cream plant of Larmore
and Co., Davenport, la. The damage was slight.
1913] THE LOCOMOTIVE. 155
(;^g;i.) — Three cast iron headers ruptured October 13, in a water tube
boiler at the power house of The Ohio Electric Railway Company, Medway, O.
(394.) — On October 13, a tube ruptured in a water tube boiler at the
electric lighting plant of The Central Hudson Gas and Electric Company,
Poughkeepsie, N. Y. Five men, Elliot Thompson, asst. engineer, John
Houston, supt. of the fire room, James Doyle, fireman, Clamnce Decker, coal
passer, and Richard Collins, dust man, were injured. The property damage
was confined to the boiler itself.
(395.) — A tube ruptured October 13, at the plant of the American Steel
and Wire Company, Donora, Pa.
(396.) — On October 14, four cast iron headers ruptured, in a water tube
boiler at The New Battle House, Mobile, Ala. Richard Wooten, fireman,
was scalded.
(397-) — A tube ruptured October 14, in a water tube boiler located in
an office building owned by John A. Orlando, and M., and Chas. S. Harper,
Pittsburg, Pa.
(398.) — A boiler exploded October 14, at Mill No. i, The Henrietta
Mills, Henrietta, N. C.
(399-) — On October 15, the boiler of the saw mill of D. W. Eagle, near
Keyser, W. Va., exploded. Two men were killed, and two injured, one prob-
.ably fatally.
(400.) —A blow off pipe failed October 15, at the plant of The E. H. Clapp
Rubber Company, Boston, Mass.
(401.) — A cast iron header fractured on October 15 at the power house
of the Ohio Electric Railway Company, Medway, O.
(402.) — A blow off pipe failed October 15, at The Belleville Copper Roll-
ing Mills, Soho, N. J. Fred. Myers, chief fireman, was killed.
(403.) — A tube ruptured October 17, in the Trenton plant of the American
Bridge Company, Trenton, N. J. John Barcon, laborer, was injured.
(404.) — On October 18, a feed pipe burst at the wood working plant of
Glines and Stevens, Franklin, N. H. One man was badly scalded.
(405.) — Thirty-two cast iron headers failed October 18, in a water tube
boiler at the plant of the Semet-Solvay Co., Tuscaloosa, Ala.
(406.) — On October 19, the crown sheet of a locomotive, which was in
service on the grading contract of John T. Lee, collapsed at Rivaire, Ind.
(407.) — A boiler exploded October 19, at the plant of the Mutual Mining
Company, Cannelburg, Ind. One man was probably fatally injured.
(408.) — A boiler exploded October 19, at the Sucker Flat Mine, near
Webb City, Mo. Two men were killed, and a third narrowly escaped serious
injury. The boiler was blown through a greenhouse roof, two blocks away.
(409.) — The pressure tank, used in connection with an hydraulic elevator
at Hotel Wilkes-Barre, Wilkes-Barre, Pa., exploded October 21.
(410.) — A boiler ruptured October 21, in the basement of the S. S. White
Dental Company's plant, Phila, Pa. Two men were so badly scalded that they
afterwards died.
(411.) — On October 22, a copper hot water boiler failed in a cafe in New
Bedford, Mass. The cause for the failure is said to have been an inoperative
safety valve, and a check valve in the cold water supply line. The property
loss is estimated at $5,000.
156 THE LOCOMOTIVE. [January,
(412.) — Seven cast iron headers ruptured October 23, in a water tube
boiler, at the plant of the Louisiana Distillery Company, New Orleans, La.
(413.) — A tube ruptured October 24, in a water tube boiler at the power
house of the Northern Ohio Traction and Light Co., Akron, O. Aley George,
ash wheeler, was scalded.
(414.) — A tube ruptured October 24, in a water tube boiler at the plant of
the Virginia Portland Cement Company, Fordwick, Va. Marshall Jackson,
coal wheeler, was injured.
(415.) — A fitting burst on a blow off pipe October 24, at the store of
The Sage-Allen Co., Hartford, Ct.
(416.) — A cast iron sectional heating boiler exploded October 25, in the
basement of the Church of The Holy Ghost, Knoxville, Tenn. One man was
killed, and property was damaged to the extent of $7,000. (Described else-
where in this issue.)
(417.) — A cast iron heating boiler failed October 25, at the St. Paul, Minn.,
plant of Armour and Company.
(418.) — On October 25, a water tube boiler ruptured at the Rankin Works
of the American Steel and Wire Company, Rankin, Pa.
(419.) — Two tubes burst October 28, in a water tube boiler aboard of a
steam cutter attached to the U. S. S. Utah, near Bedloe's Island, in New
York harbor. One man was burned about the face.
(420.) — On October 28, an exhaust pipe burst in a factory building at
49-51 Elizabeth St., New York City. A considerable panic among the factory
employees followed, but no one was injured.
(421.) — A boiler exploded October 28, at the saw mill of B. Thearmond,
luka. Miss. Two men were killed outright, and three others injured, one per-
haps fatally.
(422.) — A cast iron sectional heating boiler exploded with great violence
October 29, in the basement of the Salem Bank and Trust Company's building,
Salem, Ore. Three men were killed or fatally injured and two more less
seriously injured. (Described in detail elsewhere in this issue.)
(423.) — The crown sheet of a locomotive type boiler failed October 30,
at Lima, O. The boiler was the property of the Miles Tlighe Contracting
Company.
(424.) — The boiler of a logging locomotive exploded October 31 at the
plant of the McGehee Lumber Co., Ocala, Fla. One man was injured.
Fly Wheel Explosions
(17.) — On June 10 a fourteen foot fly wheel burst at the plant of the
Phoenix Cement Co., Nazareth, Pa. The property loss was estimated at $3,000.
(18.) — A fly wheel burst about June 20 at Trudell's saw mill, Chateaugay
Lake, N. Y. One man was seriously injured.
(19.) — On June 22, a large emery wheel burst at the plant of the Art
Stamping Co., Philadelphia, Pa.
(20) — A fly wheel burst in the basement of the National Sulphur Company's
works, Brooklyn, N. Y. on July 6. The fly wheel in bursting struck a small
boiler, which in turn exploded, and set fire to the works, containing a large
amount of stored sulphur. Fifteen men were seriously injured by the fire and
sulphur fumes, two of them fatally.
1913] THE LOCOMOTIVE. 157
(21.)— A fly wheel burst July 16, at the Hull and Draper Flour Mill, Salem,
111. The wheel was 10 feet in diameter, and normally operated at 75 R. P. M.
The failure is attributed to the breaking of a governor belt.
(22.) — On July 17, the fiy wheel of the main engine exploded at the plant
of Muhs and Co., Passaic, N. J., causing a complete shut down of the plant.
(23.) — The fly wheel of a gasolene engine set used to light two moving
pictures at Fort Worth, Tex., exploded August 24. The engineer was seriously
and perhaps fatally injured.
(24.) — A fly wheel exploded August 26 in the Bayer Process Dept. of the
Pennsylvania Salt M'f'g. Co., Natrona, Pa. The entire plant was shut down
pending repairs to the engine and engine room.
(25.) — On September 24, a pulley burst at a saw mill on the Nuckolls
Plantation, Russcl Co., Ga. One man was killed.
(26.) — One man was injured on October 2, by the bursting of an emery
wheel at the plant of the United States McAdamite Metal Co., Detroit, Mich.
(27.) — A fly wheel burst October 2, at the sawmill of Eugene Graves, at
Factory Postoffice, some ten miles from Leonardtown, Md. Mr. Graves was
instantly killed by a fragment of the wheel. Tlie accident is said to have been
caused by the running off' of the governor belt.
(28.)— On October 19, a fly wheel burst at the mill of the Mississippi
Lumber Co., Quitman, Miss. The property damage was estimated at $5,000.
(29.) — A fly wheel burst October 28 at the stone crushing plant of the
American Lime and Stone Co., Union Furnace, Pa. The accident was caused
by the failure of the governor.
(30.) — A fly wheel exploded November 19, at the International Paper Com-
pany's mill. Fort Edward, N. Y. The property loss is estimated at over
$10,000.
(31.) — On November 22, the plant of the Sweetwater Light, Ice, and
Power Co., was wrecked by the bursting of a fly wheel. The property loss was
estimated at about $2,000.
Is Youp Eng-ine Equipped With a Throttle Valve Governor
Operated From a Counter-Shaft ?
Thomas Dowd, Inspector.
When conditions compel the use of a counter-shaft with an additional belt
to drive a throttle valve governor, it is very important that precautions should
be taken to insure free action of the automatic safety stop. So that it will stop
the engine if either of the two bells should break. So many cases have come
under our observation where no provision has been made for such an
emergency, that it may be well to call attention to the proper way to connect
up governors operated in this manner. Of course, it will be understood that
reference is now made to the throttling governor with an automatic safety stop
attachment. This safety stop is designed to be operated by an idler pulley, which
rides on the governor belt, and is so arranged that should the belt break,
the idler will drop to a lower position, thus tripping the safety latch, and
allowing the throttle valve to close.
158
THE LOCOMOTIVE,
[January,
E»^or»NC ^xe>\N\ Che^x
Fig. I. — Safety Device for a Countershaft Driven Governor.
When it is necessary to use two belts, as noted above, it is evident that the
automatic safety stop on the governor will not operate if the belt that runs
from the engine shaft to the counter-shaft should break. In this case, the
governor would stop revolving and drop to its lowest position, allowing full
steam admission to the cylinder, which would result in the engine racing. To
obviate this danger, a second idler pulley similar to the one attached to the
governor should be provided to operate on the belt leading from the engine to
the counter-shaft, as shown in the accompanying sketch. This can be fitted with
very little trouble or expense by the engineer or other mechanic about the
plant, as the outfit only consists of the pulley and arm with cord or chain to
attach to the Sawyer's lever on the governor, which also operates the safety
stop. When thus connected, the governor can then be relied upon to stop the
engine if either of the belts break.
Governors of this type are not always fitted with Sawyer's valve levers ;
but in nearly every case a point can be found where an attachment can be made
which will produce the desired result.
Reuben, Reuben, I've bin thinkin'
What a glad world this will be
When them b'ilers cease their bustin'
And get safe for you an' me.
Laws don't seem to make us keerful.
Folks gits reckless jist ther same;
An' when we hev jined ther angels
Jury sez we was to blame !
— Power.
THe Harifom Steam Boiiei inspeciioii ami insuiance Gompang.
ABSTRACT OF STATEMENT, JANUARY 1, 1912.
Capital Stock, . . . $1,000,000.00.
ASSETS. ^
Cash on hand and in course of transmission, $204,693.25
Premiums in course of collection 263,453.33
Real estate 91,100.00
Loaned on bond and mortgage, 1,166,360.00
Stocks and bonds, market value, 3,249,216.00
Interest accrued 71,052.02
Total Assets, $5,045,874.60
LIABILITIES.
Premium Reserve, $2,042,218.21
Losses unadjusted 102,472.53
Commissions and brokerage, 52,690.67
Other liabilities (taxes accrued, etc.), 47,191.65
Capital Stock, $1,000,000.00
Surplus over all liabilities, 1,801,301.54
Surplus as regards Policy-holders, . $2,801,301,542,801,301.54
Total Liabilities $5,045,874-60
L. B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK. Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E.. Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON. Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD,
Vice-Pres. and Treasurer, The .(Etna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, President, The
American Hardware Corporation, New
Britain, Conn.
FRANCIS T. MAXWELL. President,
The Hockanum Mills Company. Rock-
ville. Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY. Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR GEORGE C. F. WILLIAMS, Treas.
and General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
Incorporated 1866.
Charter Perpetual.
Tlie Hartlorii Sieani Boiler Iqspectioii and msuraqGe GonipaQg
ISSUES POLICIES OF INSURAMCB COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Department.
ATLANTA, Ga., .
611-613 Empire Bldg.
BALTIMORE, Md, ,
13-14-15 Abell Bldg.
BOSTON. Mass., .
loi Milk St.
BRIDGEPORT, CT.,
No. I Sanborn Bldg.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio,
First National Bank Bldg.
CLEVELAND, Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn.,
56 Prospect St.
NEW ORLEANS, La., .
833-835 Gravier St.
NEW YORK, N. Y.,
100 William St.
PHILADELPHIA. Pa., .
Con. Fourth and Walnut Sts
PITTSBURG, Pa.. .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANCISCO, Cal., .
339-341 Sansome St.
ST. LOUIS, Mo.,
319 North Fourth St
TORONTO, Canada,
Continental Life Bldg.
Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C E. Roberts, Manager.
Joseph H. McNeill, Chief Inspector.
W. G. Lineburgh & Son, General Agents.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. BuRWELL, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
Corbin, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
C. D. Ashcroft, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
V. Hugo,
Manager & Chief Inspector.
H. N. Roberts,
General Agent
V
0\ cpinicin™
Vol. XXIX.
HARTFORD, CONN., APRIL, 1913.
No. 6.
COPYRIGHT, 1913, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
Fig. 5. A Near View of the Wreck. Economizer Explosion at
Saylesville, R. I.
162
THE LOCOMOTIVE.
[April,
A Fuel Economizer Explosion
A fuel economizer exploded Tuesday, January 14, 1913, at the Glenlyon Dye
Works, Saylesville, R. I. The accident occurred at about 3.50 o'clock in the
afternoon. Beside destroying property to the extent of about $26,000.00, two
men lost their lives, and some seven or eight others were injured more or less
seriously.
5xvRi-iNc% "Boiler. Hoo>w\.
Fig. I. Plan Showing Arrangement of Boilers and Economizers.
The arrangement of the boiler house and its equipment, as it existed before
the accident, is shown in our sketch plan, Fig. i. There were two boiler rooms,
one containing six 325 horse-power Stirling boilers, and the other containing
the stack, the economizers, and a battery of four horizontal tubular boilers,
together with the feed heaters, pumps, fans, fan engines, and other boiler room
auxiliaries. As will be seen, only the gases from the Stirling boilers could pass
through the economizers, while those from the tubular boilers went direct to the
stack. The economizers, two in number, were behind the stack, and side by
side, parallel to the division wall. They rested on a platform about 10 feet
above the floor. This platform consisted of longitudinal I beams, between
which were turned brick arches, and these in turn rested on transverse T beams,
1913.]
THE LOCOMOTIVE,
163
supported on structural columns. A passage way separated the economizers
lengthwise. Dampers were fitted as shown ; dampers A, B, and C were operated
by automatic regulators, while the others were only used when it became
necessary to shut down and isolate an economizer.
Fig. 2. Ge.xek.vl View of the Wreckage.
The economizers were installed in 1903, and were therefore 10 years old.
They were operated in the customary manner, with a closed feed water heater
arranged to heat the feed to a moderate temperature before it entered the
economizers. Two feed pumps were used, one controlled entirely by hand, the
other controlled by a pump governor actuated by feed water regulators at the
boilers. A mixture of four parts buckwheat to one part bituminous coal was
used, hand fired, and burned with the aid of a forced (fan) draft on the ash
pits. As high a draft pressure as 2" of water was carried at times of peak load.
On the Saturday preceding the accident, a small amount of moisture was
noticed coming from the soot pit of the No. i economizer. A leaking tube was
suspected, so the chief engineer ordered this economizer cut out of service at
noon time, and sent word to the makers for a man to come and make any
repairs which might be needed. The operation of cutting out and draining,
seems to have been properly performed according to instructions at this time.
On Sunday both economizers were out of service and cool. The assistant
engineer filled No. i with water under the city pressure (90 lbs.) and entered
the casing by way of the flue, to find the leak. He discovered a slight weep in
one of the tubes, determined its location, and noting that a flange joint at the
inlet valve leaked, sent for a pipe fitter to repack the joint, and drained the
economizer so that he might work on it. When the joint was packed, city water
was again turned into the economizer to test the work. It was found to leak.
164
THE LOCOMOTIVE
[April,
the vessel was again drained, and a second unsuccessful attempt made to fix
up this stubborn joint. On again filling and testing, this flange still leaked,
but as it was about 6 o'clock, and the men were anxious for home, the piper
made no attempt to repack, as he expected opportunity to do so during the
week, while waiting for the man to replace the leaking tube. Judging by the
fact that the drain or blow-off valve of this economizer was found in a closed
condition after the explosion, it seems unlikely that the vessel was drained out
after this last trial of the joint. It was probably forgotten in the hurry to
reach home. Nothing further appears to have been done to the economizer up
to the time of the explosion Tuesday afternoon.
Just before the accident, the demand for steam had been excessive, and
to better meet the demand, a larger proportion than usual of soft coal had
been served out in front of the fires. A 2 to i mixture was first tried, and just
(Courtesy of The Providenco Journal)
Fig. 3. is-Inch "I" Beams Bent by the Force of the Explosion.
1913.]
THE LOCOMOTl VE
^65
Fig 4. Showing Portions of the No. 2 Economizer Standing on Its Platform
Just Back of the Stack.
before the accident this was further enriched up to half and half. Whether
or not some one opened the dampers through the idle economizer, in an effort
to help out the draft over this peak load, will of course never be known, as the
flues and dampers were so thrown about by the force of the explosion that no
definite conclusion could be drawn from them.
The force of the explosion is perhaps best shown in Fig. 2. The walls
of the tubular boiler room were all either thrown down, or so badly shattered
as to necessitate being torn down afterwards. The end of the Stirling boiler
room toward the roadway was also nearly all blown out. The idle or No. i
economizer was blown all over the premises. Small pieces shattered ventilators,
skylights, monitors, and roofs over a considerable area, while the roof over
this boiler room was completely demolished. The platform which supported
the No. I economizer was entirely blown down. Fig. 3, which shows a pair
of 15 inch I beams, that served as transverse supports for this platform, at
about the middle of the length of the economizer, will indicate somewhat the
force of the blow. No. 2 economizer, which was working at the time, wa?
shattered so as to be a complete loss, but it remained on top of its platform,
which latter was practically intact. This is well shown in Figs. 4 and 5. It
seems to prove quite conclusively that No. i was the actual exploding vessel.
Furthermore, the resistance offered by No. 2 to the explosion, while it wrecked
it (No. 2) completely, undoubtedly saved the Stirling boilers. Aside from some
damage to their flue, — and that of a character which was easily repaired, —
166
THE LOCOMOTIVE.
[April,
(Courtesy of Thr FkarIi nee Journal)
Fig. 6. Debris in Front of Tubular Boilers.
they were practically uninjured. The main blast of the explosion appears to
have passed over the tops of the tubular boilers, so that, barring minor injuries
to their fronts and attachments, they were undamaged. Their condition on the
morning following the accident is shown in Fig. 6. A still further evidence
that No. I was the actual exploding vessel, is offered by the fact that a large
piece of top header, identified as belonging on the stack end of one or other
of the economizers, was found in the coal pile across the railway track seen
in Fig. 2. This fragment could not have reached its resting place from the
No. 2 economizer without passing through the stack, or rising straight up in
the air for a time, and then moving off sideways in direct defiance of the
laws of falling bodies. It weighed 1177 lbs. and traveled horizontally about
160 feet.
It is very difficult when a cast iron structure is wrecked as completely
as was this one, to determine the course of the explosion. Cast iron breaks
with a clean fracture, and tells very little either as to the kind or direction of
the blow. Steel boilers usually tell us a pretty direct story of what happens,
but it was here impossible to tell from the fragments of the economizer,
whether the explosion was caused by a source of energy within or surrounding
the tubes. It was only from the evidence of the supporting structure that a
conclusion could be drawn as to the cause of the explosion, and this seemed
to point toward a steam pressure generated within the No. i economizer, a
conclusion which is in accord with other known facts, notably the closed
condition of the blow-off.
1913.
THE LOCOMOTIVE,
167
Explosion of Sulphite Dig-ester
W. R. C. Corson.
On December 22, 191 2, a sulphite digester at the plant of the Laurentidc
Company, Limited, at Grand Mere, P. Q., exploded with terrific violence. Three
Fig. I. General View of the Destruction at Grand Mere.
168
THE LOCOMOTIVE.
[April,
,-m ^- \l
''^^.■^^
Fig. 2. View Looking into the Wrecked Digester House.
employees were killed and two were more or less seriously injured and property
was destroyed to the value of eighty thousand dollars. That greater loss in killed
and injured has not to be recorded is due to the fortunate time of the occur-
rence,— on a Sunday evening when the number employed in the mills was at a
1913.]
THE LOCOMOTIVE.
169
minimum. Figs, i and 2 will give a
general idea of the extent of the
damage.
A Sulphite digester is a vessel
especially designed for the produc-
tion of wood pulp by the acid process.
It consists essentially of a vertical
steel shell. lined with brick and
cement, which is filled with the wood
chips from which the pulp is to be
made. Sulphurous acid is introduced
and then the mass of acid and chips
is brought to a " cook " by the intro-
duction of live steam, — the final pres-
sure reaching from 8o to lOO lbs. per
sq. inch. The fact that these vessels
are subject to the action of the corro-
sive acid, should the lining leak,
added to the great size of the vessels
themselves and the consequent large
amount of energ>- stored in them, has
always caused the fear that the explo-
sion of one would be a disaster in-
deed.
Such proved to be the case with the
Laurentide Company's digester. It was
one of three such vessels which were
installed about fourteen years ago. It
w-as 14 ft. in diameter and 45 ft. high,
protected by an inside lining of lead
against the shell with two layers of
vitrified brick inside the lead lining.
As was customary on Sundays the
vessel had been shut down and al-
lowed to cool so as to permit the en-
trance of an attendant to examine
and repair the brick lining. At about
five o'clock in the afternoon it had
been filled with chips and steam was
turned on. The cooking process was
proceeding as usual and had reached
a point where the internal pressure
was about 80 lbs. per square inch,
when at about ten p. m. the vessel ex-
ploded.
The digester house in which the
vessel was located was almost com-
pletely destroyed, as was the adjoin-
FiG. 3. Elevation of Digester Show-
ing Location of the Lines of Fail-
ure.
170
THE LOCOMOTIVE,
[April,
FHnttTHnnfinrisniiffHHiHiniBRHiH^tnYT^^
<ijUl?^lfUU;jSliUUyUUUUiUUtUUlUl<VwULLSlUt"t<'twM!MS^^
Details of Course Which Failed.
Fig. 5. Cracked Butt- Strap.
ing blowpit house with its contents.
Others of the mill buildings in the
vicinity were more or less badly
damaged. One of the two old digest-
ers remaining had its supporting col-
umns so broken that, while it did not
fall, it threatened to do so for days
after the accident. The second of the
old digesters however escaped with
slight injury and a new digester, the
erection of which was not quite com-
pleted, fortunately received no dam-
age.
A close examination of the parts
of the wrecked digester gave evidence
that the initial failure had occurred at
the cover plate of a longitudinal seam
on the center one of the three cylin-
drical courses. These digesters were
all of a construction common at the
period when they were installed. Be-
cause of the lead lining, it was re-
garded as essential that the inside
surfaces should be flush. The joints
were accordingly made by butting the
sheets and with a single outside cover
plate over the joints. In the ex-
ploded digester one of these cover
1913.]
THE LOCOMOTIVE,
171
plates liad failed by cracking along tlic line of the rivet holes, and from the direc-
tion in whicli the exploded sheet was thrown, it was evident that this cover plate
was the place of initial failure. In tearing from the other sheets, in every case
cover plates failed while the sheets themselves did not. This is well brought out in
Figs. 3 and 4, which show the way in which these cracks ran along the straps.
As these plates were thicker than the sheets and should have been expected to
withstand the greater strain, their failure to do so suggested an inferiority of
material which an analysis has confirmed. Fig. 5 sliows one other strap on this
course which cracked but did not let go. Strangely enough the interior of the
steel shell showed no corrosion. The lead lining, in this case at least, seems
to have protected the steel thoroughly.
The fact that the cover plates of the joints gave way as we have described,
and that a close examination discovered evidence of similar cracks in the
straps of other digesters will arouse renewed apprehension in the minds of
owners and insurance companies for digesters of a similar construction built
from twelve to twenty years ago.
Fig. I. Boiler Explosion at Keene, N. H.
Another Lap Seam Explosion
Our photograph shows the result of the explosion, on Friday. Dec. 6, 1912,
of a boiler at the plant of the Keene Glue Company. Keene, N. H.
The boiler was of the horizontal return tubular type, in three courses
66 inches in diameter with tubes 16 feet long, and was made with double
riveted lap seams for its longitudinal joints. We are told that there was plain
evidence of an old lap crack, which extended nearly through the metal of the
middle course, and which was located in solid plate, inside the inner row of
172 THE LOCOMOTIVE. [April,
rivets, but under the inner lap, so that it could not have been seen by either
an internal or an external ins.pection. The boiler is said to have been otherwise
in excellent condition for its age (twenty years) and to have been provided with
the proper safety attachments in good order. The condition of the fusible plug,
in conjunction with the violence of the explosion, confirms the statement of
the fireman that there was an abundance of water.
The setting and boiler house, together with a frame addition to the mill
were demolished, and a 42 inch steel stack was thrown down and considerably
jammed. The boiler, however, did not move endwise, but dropped in its tracks
as it were.
Press accounts state that the boiler was used only for heating, and that a
pressure of 40 lbs. was carried at the time of the accident. The fireman had
been called to another part of the mill to repair a belt, and probably owes his
escape to this fortunate circumstance.
The report in the local paper states also that the boiler had been jacked up
some six weeks previous to the accident so that repairs could be made to its
setting. This may have had nothing to do with the explosion, but it is possible
that a new distribution of stress on the supporting lugs, due to the resetting,
may have opened up an old sore, and prepared the way for the explosion at
this particular time.
Experience teaches that " second hand " lap seam boilers are, if anything,
more given to explosions of this sort, than those which have been allowed to
remain in their original settings. We are sometimes asked why we will permit
an old boiler of this type to work at some stated pressure so long as it remains
in place, but insist on a material pressure reduction if it is removed and reset.
Our reason is a fear of the efifects of just such a new distribution of stress as
•we have mentioned, and this position is abundantly supported by statistics.
Violent Boiler Explosion at Rowland, Me.
On January 20, 1913, at about 8.30 A. M., two boilers exploded at the
plant of the Rowland Pulp and Paper Co., Rowland. Me. The boilers which
failed were Nos. 2 and 3 in a battery of five horizontal return tubular
boilers used to supply steam both for power and pulp making. Two other boilers
of the vertical fire tube type stood in an adjoining boiler room. At the time
of the accident, boiler No. 2, which had been out of service, was being brought
up to pressure to be cut in on the line. It is stated that its pressure was 65 lbs.
a few minutes before the explosion.
The explosion destroyed the boiler house, pump house, electrical plant,
and engine room. It knocked down two steel stacks, and did some damage to
the ends of the acid and sulphur houses. In addition to the property loss two
men were killed, and two others injured.
There is some doubt as to which of the boilers first gave way. Witnesses
testified to a double report like two pistol shots in rapid succession. It is
probable, from the appearance of the failures, that one of the boilers exploded
first, and struck its neighbor a blow of sufficient violence to set it off. Both the
exploded boilers were of lap seam construction, built in five courses with outside
cast iron man-hole frames attached to the third course. Both of them failed
through the man-hole frame, and each man-hole course was ripped longitudinally
from girth seam to girth seam, through the center line of the man-hole open-
1913.
THE LOCOMOTIVE.
173
^'
f"
^
OH)''
Oi
©0
a
o
oa
Q^
Fig. I. Paths of Projected Boiler Courses.
174
THE LOCOMOTIVE.
[April,
Fig. 2. Course " E " and Its Load of Tubes.
ing. The other courses were in large part separated each from the other by
the shearing of the rivets. Indeed, with the exception of a small fragment
which was torn out and left attached to one course, no portion of any otiher
sheet than the man-hole courses mentioned above was torn in any way.
THE LOCOMOTIVE.
175
Fig. 3. Ruptured Manhole Course " B.
Fig. 4. Wrecked Boiler House.
176 THE LOCOMOTIVE. [April,
The extent to which the boilers were disrupted and thrown about will be
best shown by a consideration of the sketch plan. Fig. i, which shows where the
different portions fell after the explosion, with reference to their original
position. The dotted lines in the boiler house show the boilers as they were
previous to the accident. " C" represents boiler No. i, which, although it did
not itself explode, was blown out of its setting and thrown bodily for some
seventy feet. " I ", " G ", " F ". and " E", were identified as the remains of boiler
No. 3, while "A", " B ". and " D ". were the parts of boiler No. 2. It is not
absolutely certain that the man-hole courses " B" and " F " are properly identi-
fied in the above list, since there were neither torn edges nor any other means
of matching them to the remaining courses. The course marked " E " in the
sketch is that shown in Fig. 2. It apparently started off in company with the
portion marked " G ", but was not very firmly attached to it. When " G " had
gotten well under way in its rocket-like flight, this course seems to have
dropped at the place indicated, and carried with it practically all the tubes
of the boiler as the photograph indicates. Fig. 3 shows the man-hole course
marked " B " in the sketch plan. It gives an excellent idea, both of the way
in which these man-hole courses failed and of the cleanness with which the girth
seam rivets sheared. Fig. 4 shows the ruined boiler room, with boilers 4 and
5 under the debris of their settings, as well as the vertical boilers 6 and 7 still in
position. One of the fallen stacks is seen in the foreground.
The safety valve of No. 2 boiler w^as found after the explosion, and was in
good working order. It is also known that boiler No, 3 w^as connected with
the rest of the battery, and that the safety valves were blowing freely a short
time before the accident. These two facts seem to render any theory of over-
pressure untenable. No thoroughly satisfactory explanation has yet been offered,
and we doubt if the exact cause of the accident will ever be known.
On Laying" Up a Heating* Boiler for the Summer
During the summer season, the only enemy a heating boiler need face is
corrosion. This enemy is, however, particularly active at that time, and must
be fought vigorously, both inside and out. .
On the fire side, soot and ash should be thoroughly removed. It is not
sufficient to hit the high places with a shovel, but the whole external surface
of the boiler should be swept clean with a broom, and this treatment should
extend to the furnace, the ashpit, and if the boiler is set in brick, to every
nook and cranny of the setting. The boiler surface itself should, in addition,
receive a good brushing with a stiff wire brush, to remove all soot and ash,
together with any loose iron rust, right down to the surface of the metal. The
reason for this treatment is that soot and ash are great absorbers of moisture
from the air, and have an excellent opportunity to do this in a cool cellar
during the spring and summer. On damp days, the cool metal sweats exactly as
a pitcher of cold water sweats in a warm room. This moisture, condensed
from the air, is at once absorbed by the soot and ash, and in either case the
result is a solution which is very corrosive to iron or steel. The corrosive
action, begun in this way, wnll continue throughout the season, unless the
cause is removed in the manner we have indicated.
1913.] THE LOCOiMOTlVE. 177
The inside surfaces of boilers are also subject to corrosion in the summer
time. If a boiler is left with the water at the steaming level, just as it was
when the fire died out, corrosion will be much more active than it would be
under steam, because the water is absolutely at rest, and little pits of rusting,
once started, continue without interruption. It has been frequently stated that
a boiler full of water will be free from corrosion. This statement, if confined
to the inside surface, and applied to a boiler quite full of pure, air free water,
is perhaps true. The difficulty, however, with a boiler laid up in this fashion,
is the greatly increased tendency toward sweating which it exhibits, owing to
the fact that a large body of water does not readily follow the fluctuations in the air
temperature, and so remains for much of the season, not only colder than the air
but colder than an empty boiler would have been. In this way a full boiler will be
much more subject to external corrosion than if empty. So the safest method of
procedure seems to be to first empty the boiler, propping open the safety valve,
then leave the blow off open, and if there is any doubt as to the tightness of
the feed valve, that is, if there is any danger of water getting back into the
boiler from the city mains, it is perhaps best to make sure of this point by
disconnecting the feed line. The boiler should be as carefully drained as
possible, and in the case of a tubular boiler, the hand and man hole covers
should be removed, because if small pools of water are allowed to remain in
the bottom, corrosion will be especially active, from the fact that the water
has, relatively, so great a surface exposed to the air, that it can dissolve up
more air as fast as its supply is exhausted by combination with iron.
It is desirable for the man operating a heating system to go carefully over
his valves, piping, and radiators, while still under steam near the end of the
season in order that he may mark the location of all defects and leaks, so that
new valve stem packings, new parts, leaking joints, etc., may be repaired during
the summer and unpleasant delays avoided in the fall when, on some cold
morning, the heater is wanted in a hurry.
Inspection Service Rendered During- 1912
The tables below give, as is usual at this time of the year, the total number
of visits of inspection, the total number of boilers inspected and other similar
statistics gathered from our inspection records, for the year 1912. These fi.gures
are worthy of consideration, inasmuch as they show something of the frequency
with which one may expect to find the various defects listed among any repre-
sentative number of American boilers. These results are gathered from so many
boilers, and these so distributed over the country, that the effects of local
conditions largely disappear in the totals.
A glance at the table on page 178 will yield some interesting information.
For example, in 17/18 of all the visits made, a defect was found which was
deemed of sufficient importance to report. Further, of the 164,924 defects
reported, 18,932, or just over 11%, were considered dangerous at the time of
the inspector's visit. As we have shown many times before, by far the most
frequent troubles have their origin in the feed water, or the method of using
it, a fact which is evidenced by the large number of instances in which scale
or sediment and corrosion are found.
178
THE LOCOMOTIVE.
[April,
Summary of Inspectors' Work for 1912.
Number of visits of inspection made
Total number of boilers examined
Number inspected internally
Number tested by hydrostatic pressure
Number of boilers found to be uninsurable
Number of shop boilers inspected
Number of fly wheels inspected
Number of premises where pipe lines were inspected
Summary OF Defects Discovered.
Nature of Defects.
Cases of sediment or loose scale
Cases of adhering scale
Cases of grooving
Cases of internal corrosion
Cases of external corrosion
Cases of defective bracing
Cases of defective staybolting
Settings defective
Fractured plates and heads
Burned plates .
Laminated plates
Cases of defective riveting
Cases of leakage around tubes
Cases of defective tubes or flues
Cases of leakage at seams
Water gages defective
Blow-offs defective
Cases of low water
Safety-valves overloaded
Safety-valves defective
Pressure gages defective
Boilers without pressure gages
Miscellaneous defects
Total
183,5^9
337.178
132,984
8,024
977
10,098
14.567
4,200
Whole
Danger-
Number,
ous.
26,299
1,553
40,336
1.436
2,700
252
15,403
823
10,41 1
895
1,391
331
1,712
345
8,119
768
3.288
510
4,965
517
445
55
1,816
405
10,159
1.607
11,488
4,780
5,304
401
3.663
816
4,429
1,398
447
151
1,349
380
1.534
419
6,765
568
633
102
2,268
420
164
924
18,932
Grand Total of the Inspectors' Work from the Time the Company Began
Business, to January i, 1912.
Visits of inspection made ........ 3,312,922
Whole number of inspections (both internal and external)
Complete internal inspections ....
Boilers tested by hydrostatic pressure
Total number of boilers condemned .
Total number of defects discovered
Total number of dangerous defects discovered
6,750,765
2,651,906
307,876
22,597
4,152,904
428,971
1913.1
THE LOCOMOTIVE
179
Summary of Inspectors' Work since i
870.
Year.
Visits of
inspi'Ction
madf. 1
Whole
number of
boilers
inspected.
Complete
intt-rnal
inspec-
tions.
Boilers
tested by
hydrostatic
pressure.
Total num-
ber of
defects
discovered.
Total num
ber of
dangerous
defects
discovered
Boilers
con-
demned.
1870
1871
1872 ;
1873 j
5.439
6,826
10,447
12,824
10,569 '
13476
21,066
24,998
2,585
3.889
6.533 ,
8,511
882 !
I,4&4
2,102
2,175
4
4,686
6,253
11,176
11,998
485
954
2,260
2,892
45
60
155
178
1874
1875
1876
1877
14.368
22,612
16.409
16,204
29,200
44,763
34.275
32,975
9.451
14,181
10,669
11,629
2,078
3,149
2,150
2,367
14,256
24,040
16.273
15,964
3,486
6,149
4,275
3,690
163
216
89
133
1879
1880
1881
1882
17.179
20,939
22,412
25,742
36,169
41,166
47.245
55.679
13.045
16,010
17,590
21,428 1
2,540
3,490
4,286
4,564
16,238
21.033
21,110
33.690
3,816
5.444
5.801
6,867
246
277
363
478
1883
1884
1885
1886
29.324
34,048
37.018
2,9,777
60,142
66,695
71.334
77.275
24,403
24,855
26,637
30,868
4,275
4,180
4,809
5,252
40,953
44.900
47,230
71.983
7,472
7.449
7,325
9,960
545
493
449
509
1887
1888
1889
1890
46,761
51-483
56,752
61,750
89,994
102,314
110,394
118,098
36,166
40,240
44.563
49,983
5,741
6,536
7,187
7.207
99,642
91,567
105.187
115,821
11,522
8,967
8,420
9,387
622
426
478
402
189I
1892
1893
1894
71,227
74.830
81.904
94.982
137.741
148,603
163.328
191,932
57,312
59,883
66.698
79,000
7.859
7.585
7.861
7,686
127,609
120,659
122,893
135,021
10,858
11,705
12,390
13,753
526
681
597
595
1895
1896
1897
1898
98.349
102.91 1
105.062
106,128
199,096
205,957
206,657
208,990
76,744
78,118
76,770
78,349
8.373
8.187
7,870
8,713
144.857
143.217
131,192
130,743
14.556
12,988
11.775
11,727
799
663
588
603
1899
1900
19OI
1902
112.464
122.81 1
1.34.027
142,006
221,706
234.805
254,927
264,708
85.804
92.526
99.885
105,675
9.371
10,191
11.507
11,726
157.804
I77.II3
187,847
145.489
12,800
12,862
12.614
13.032
779
782
950
1,004
1903
1904
1905
1906
153.951
159.553
159.561
159-133
293,122
' 299.436
291,041
292,977
116,643
117.366
116.762
120,416
12.232
12,971
13.266
13.250
147,707
154.283
155.024
157,462
12.304
13.390
14.209
15,116
933
883
753
690
1907
1908
1909
19IO
163,648
167.951
174,872
177,946
308.571
2,'i7,':>2,7
.342,136
347.255
124,610
124.990
136,682
138,900
13.799
10,449
12,563
12,779
159.283
151.359
169.356
, 169,202
17.345
15.878
16,385
16,746
700
572
! 642
625
191 1
I912
180.842
183.519
' 352,674
337.178
140,896
1 132,984
12.724
8,024
164,713
164.924
17,410
18,932
i 653
977
180
THE LOCOMOTIVE,
[April,
INSPECTio^^^ni^ANCECO.
C. C. Perry, Editor.
HARTFORD, APRIL, 1913.
Single copies can be obtained free by calling at any of the company's agencies.
Subscription price jo cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
Victor Hug-o
It is with deep regret that we record the death of Victor Hugo, manager
of the Southwestern Department of our Company, which occurred on January
31st, 1913, at his home in St. Louis, Mo., after a brief attack of pneumonia. The
news of this event when it reached us was so sudden and unexpected — many
of us had his unanswered letters on our desks — as to leave us profoundly
shocked and stunned and without full realization of the loss we had suffered.
Now that a few weeks have passed we are better able to appreciate the void
that has been made in our organization and the personal loss that those of us have
sustained who were privileged to enjoy his friendship.
Mr. Hugo was born at Kingston, Ontario, on November 20th, 1873. He
was the son of T. W. Hugo, who in 1881 moved with his family to Duluth,
Minn., where he is-, as he has been for many years, the valued representative of
our Company. Victor Hugo received his education in the public schools of that
city and at the University of IMinnesota. from which he graduated in 1896, with
the degree of Bachelor of Mechanical Engineering. He entered the Chicago
inspection force of the HARTFORD Company in 1898. Late in the following
year he was transferred to St. Louis and shortly after was appointed Chief
Inspector of that Department. On January ist, 1905, he was promoted to the
position of manager.
Punctuality, order and unreserved loyalty were Victor Hugo's prominent
characteristics and made for efficiency in his management of affairs. His edu-
cation and experience were along engineering and mechanical lines and his
ability and thorough acquaintance with the practice and technique of steam
engineering made him especially valuable in his work for our company. But
Mr. Hugo was not merely a technically trained man. He knew and enjoyed
much of the best of art and literature and thus added the charm which we call
1913.] T H E L O C O M O T 1 V E . i 8 1
culture to his more fundamental characteristics. In manner he was reserved
but gave himself freely to those who were admitted to his friendship. He
possessed a quaint humor which frequently found expression in his conversation
and letters, and which was a delight to his friends and hearers.
Mr. Hugo was a member of the American Society of Mechanical Engineers
and an active member of tlie Public Recreation Commission of St. Louis,
where his advice and counsel was of the greatest value. He was married to Miss
Virginia Magoffin in April, 1899, wlio with two children survives him.
At the time of the year when legislatures are in session, all business interests
are subject to the caprice or deliberate attack of any one who can write out a
bill and hand it for introduction to some member of a legislature. Some of
these bills slip through without opportunity to the parties most affected, for a
hearing, or a chance to have their side of the case properly presented before
the members of the legislature who are not of a committee specially appointed
to represent a particular interest.
The matter of the inspection of boilers is one that vitally affects every
person or corporation using steam, whether for power or heating purposes, as
well as persons employed with or in the vicinity of boilers. Every boiler
should be inspected by a competent inspector. That is fundamental and obvious.
Laws for this purpose have been passed in a number of states. Most of them
recognize as sufficient an inspection by an insurance company that is authorized
to insure and inspect boilers in the state. We feel that such recognition should
be universal. Those who are familiar with boiler inspection, especially the
owners of large boiler plants, know that the service of the insurance companies
is beyond comparison with that rendered by the inspectors of the average state
or city department, subject as they are to political selection and influences. The
political inspector, whose efficiency is not influenced by the commercial necessity
of his employer, is not obliged to work nights. Sundays, or holidays, and so,
plants which he inspects are subject to the inconvenience of a shut down during
business hours, or to a substantial addition to the statutory fee for such an
inspection if it is made at a more convenient time.
It would seem that an interesting rivalry exists between associations of
stationary engineers and boiler makers over the securing of boiler inspection
legislation. The main difference between the bills introduced is that those
presented by the engineers provide that the state inspectors shall have had
many years' experience in the state as stationary engineers, while the bills put
forward by the boiler makers make a similar limitation confining the appointees
practically to boiler makers. The editor of the " Boiler Makers' Journal " says
in the February number : " Boys get busy ! Act at once, and let the editor know
what action you have taken and the replies you get from the legislature;"
" the engineers' society will continue their efforts and we may see the spectacle
of an engineer trying to inspect boilers in this state ! "
Many of The Hartford Steam Boiler Inspection and Insurance Com-
pany's inspectors and mechanical experts are or have been members of these
several .organizations. The Locomotive does not wish to appear as taking
sides in this rivalry, nor as attempting to discourage efforts to secure the
passage of proper inspection bills. We do feel, however, that an additional
182 THE LOCOMOTIVE. [April,
inspection of insured boilers by state inspectors, serves no proper purpose,
places unnecessary trouble and expense on the boiler owners, and would be
the cause of needless loss of time on the part of the employees of such estab-
lishments; and that the only unselfish object of any such legislation — the
safeguarding of boiler operation, — would be best obtained by the rival interests
laying aside their petty differences over the creation of lucrative positions for
their members. They should act together, and with other interested business
men and employees exert themselves for the passage of inspection bills which
will best serve the interests of the whole community, and for the appointment
to such positions as will necessarily be created thereunder of men whose
recommendation is efficiency, and not membership in any particular organization.
Personal
We announce the appointment of Mr. C. D. Ashcroft to the position of man-
ager of the St. Louis department. Mr. Ashcroft joined the forces of the Hart-
ford as special agent in the Louisville, Ky., office in 1907. From there he went
to the managership of the Pittsburg department in 191 1 and now leaves to take
charge of the Southwestern territory.
Mr. J. J. Graham, who has been connected with the Cleveland department
since 1906, first as inspector and later as special agent, will succeed Mr. Ashcroft
as manager of our department at Pittsburg.
In the St. Louis department, Mr. J. P. Morrison, who has served there as
inspector since 1901, becomes Chief Inspector, a position for which his long
field experience fits him admirably.
Summary of Boiler Explosions for 1912
We print in this issue, our usual summary of our explosion list for the
year 1912. This list is made up from press clippings, and from our own loss
files. It should not be considered, however, that these explosions are all of them
from boilers that we insure, for, quite to the contrary, the majority of the
violent explosions are the result of conditions which might have been foreseen
had the boiler received regular and thorough inspections. We endeavor to
make this list as complete and as accurate as possible, each item is con-
sidered in the light of all the information available, and an effort made to get
at the real facts. In computing the number of persons killed and injured, we
have, as heretofore, considered the fatally injured as killed, and wherever the
statement is made in a press account that "several were injured" we have
considered " several " to mean three. This number was arrived at some years
since, as the average number injured in an explosion, and as our other lists
have been based on this assumption, we have continued on that basis, so that
our statistics will be comparable from year to year.
1913]
THE LOCOMOTIVE,
183
Summary of Boiler Explosions for 1912.
Month.
Number of
Explosions.
Persons
Killed.
Persons
Injured.
Total of
Killed and
Injured.
January ....
February ....
March ....
April ....
May ....
June ....
July ....
August ....
September ....
October ....
November ....
December ....
90
47
47
39
25
24
36
30
30
56
47
66
19
II
56
28
II
21
12
13
23
23
34
44
22
57
36
18
30
30
16
21
38
34
46
63
33
"3
64
29
57
51
28
34
61
57
80
Totals
537
278
392
670
Boiler Explosions
November, 1912.
(425.) — On November 2, an accident occurred to one of the boilers on
the U. S. S. Vermont, near Norfolk, Va. Two men were killed, and four
others seriously scalded.
(426.) — Four sections of a sectional heating boiler ruptured at the armory
owned by U. A. Woodbury, Burlington, Vt., on November 2.
(427.) — A traction engine exploded November 4, at Indianapolis, Ind.
John O'Donnell, the engineer, was fatally injured, and one other was badly
bruised. Three houses are said to have been damaged by the explosion.
(428.) — On November 4, an accident occurred to a boiler at the Chagrin
Falls. O., power plant of the Cleveland, Youngstown, and Eastern Ry. Co.
(429.) — A severe accident occurred November 4 to a boiler at the mill
of the West Yellow Pine Co., Olympia, Ga. Three men, P. M. Dorman,
watchman; R. C. Wetherington, oiler; and Lucius Johnson, fireman, were
injured.
(430.) — About November 5, an accident occurred to a cast iron sectional
heating boiler at the Polish Catholic School, New Britain, Ct.
(431.) — A tube ruptured November 5, in a water tube boiler at the plant
of the Baldwin Locomotive Works, Philadelphia, Pa. The damage was small.
(432.) — A boiler exploded November 6, at the saw mill of B. B. Saunders,
Pine Bluff, Ark. The owner and Arthur Ray, fireman, were killed, while three
others were injured.
(433-) — A tube failed November 6, at the plant of the Charleston Water
and Light Company. Charleston. S. C. No one was injured, but the city of
Charleston was left without water for a short time.
184 THE LOCOMOTIVE. [April,
(434.) An escape valve ruptured November 7 at the State Normal
School, Bridgewater, Mass. Some of the girls became panic stricken, but no
damage was done.
(435-) — A boiler exploded November 8, at the Chickasha Gin, owned by
the Chickasha Gin Co., Headrick, Okla. Two men were seriously injured, and
considerable damage was done to the buildings and plant of the Gin.
(436.) — On November 9, a section cracked in a cast iron sectional heater
in the office building owned by Mary S. Tuttle, Greenville. S. C.
(437-) — Three sections fractured November 9, in a cast iron sectional
heating boiler at the store and apartment building of Samuel M. Samuels
and Isaac Weinstein, New York City.
(438.) — Three tubes ruptured November 10, in a water tube boiler at the
plant of the Carsten Packing Co., Tacoma, Wash.
(439.) — A tube ruptured November 11, in a water tube boiler at the
plant of the Illinois Steel Co., Joliet, 111. Mike Cervenok, fireman, was
scalded.
(440.) — A boiler exploded November 11, at the mill of the Milltown
Lumber Co., Milltown, Ga. The property damage was about $6,000. Two
men were killed and five injured.
(441.) — On November 12, a tube ruptured in a water tube boiler at
the Eureka Colliery, No. 36, of the Berwind \Vliite Coal Mining Co.,
Windber, Pa.
(442.) — The crown sheet of a locomotive type boiler collapsed November
12, at the Round House of the Great Northern R. R., Sioux City, la.
(443.) — A boiler ruptured November 12, at the plant of the Norcona Mill
and Gin Co., Norcona, Tex. The damage was confined to the boiler.
(444.) — The boiler of Freight Locomotive No. 469 of the Virginian R. R.
exploded November 15, near Lafayette, Va. Two men were killed, and one
other seriously injured.
(445.) — On November 16, a tube ruptured in a water tube boiler at the
plant of the Gutta Percha and Rubber Mfg. Co., Brooklyn, N. Y.
(446.) — On November 16, four tubes pulled out of a drum in a water
tube boiler at the Auxiliary Power Plant of the Utah Light and Railway Co.,
Salt Lake City, Utah. Serious damage was done to the boiler, requiring
expensive repairs.
(447.) — A boiler exploded November 18, in the wood fiber mill of
Albert Widdis, East Tawas, Mich. Two men were killed, and two others
seriously injured.
(448.) — Three sections ruptured November 18, in a cast iron heating
boiler at the Theatre of the Utica Hippodrome Amusement Co., Utica, N. Y.
(449.) — Three cast iron headers ruptured November 19, in a water tube
boiler at the Collinsville, 111., plant of the National Lead Co.
(450.) — On November 19, a tube ruptured at the plant of The Con-
necticut Web and Buckle Co., Bridgeport, Ct.
(451.) — Locomotive No. 6378 of the Big Four was wrecked by the ex-
plosion of its boiler November 19, at Anderson, Ind. Three men were injured.
(452.) — A heating boiler exploded in the basement of the jewelry store
of V. J. Pekor, Columbus, Ga., on November 19. There were no serious
personal injuries, but the property loss was considerable.
1913.] THE LOCOMOTIVE. 185
^-
(453) — The boiler of a locomotive belonging to the Ten Mile Lumber
Co., exploded November 19, near Gulfport, Miss. Four men were killed.
(454.) — On November 19, a boiler exploded at the plant of the Warren
Dried Fruit Co., San Jose, Cal. No one was injured.
(455-) — A tube ruptured November 20, in a water tube boiler at the plant
of the American Steel and Wire Co., Waukegan, III.
(456.) — A tube ruptured in a water tube boiler, on November 20, at the
plant of the Minnising Paper Co.. Minnising, Mich. Considerable damage was
done to the boiler, and Michael Micholik, fireman, was injured.
(457) — A boiler is reported to have exploded near Mobile. Ala., on
November 20. Four men were said to have been killed. We have been unable
to obtain any more specific information than this concerning this particular
accident, but include it in the list, as the information comes from several
sources.
(45S.) — On November 22, a tube ruptured in a water tube boiler at the
plant of the Aurora, Elgin, and Chicago Electric Ry. Co., Batavia, 111. D. S.
Stafford, laborer, was injured.
(459.) — A cast iron header ruptured November 22, in a water tube boiler
at the plant of the Plankington Electric Light and Power Co., Milwaukee, Wis.
(460.) — A boiler exploded November 22, in the municipal power plant at
Neosha River, belonging to the city of lola, Kans. One man w-as injured, and the
city was in darkness for several hours.
(461.) — A boiler ruptured November 23, at the plant of the Minneapolis
Water Co., Minneapolis, Kans.
(462.) — On November 25, a section fractured in a cast iron sectional
heater in the apartment building of M. Koblenzer, 136th St., New York City.
(463.) — A boiler exploded November 25, at the Hazel wood Sanatorium,
Hazelwood, near Louisville, Ky. No one was injured, but there was a property
loss of about $2,000.
(464.) — A boiler exploded at the Gas plant, at Pittston, Pa., on November
26. One man was injured, and considerable damage was done to the plant and
to surrounding property.
(465.) — A boiler exploded November 26, in the grain elevator of L. R.
Sellers, Blackburn, Mo. Mr. Sellers was killed and the elevator was destroyed.
(466.) — A tube ruptured on November 26. in a water tube boiler at the
beet sugar plant of Charles Pope, Riverdale, 111. H. Hampka, coal passer, and
W. Hein, water tender, were scalded.
(467.) — On November 27, the crown sheet of a locomotive boiler collapsed
at the plant of the American Steel and Wire Co., Worcester, Mass.
(468.) — A blow off pipe failed November 28, at the plant of the St.
Croix Paper Co., Woodland, Me.
(469.) — A boiler exploded November 29, in a grist mill at Olive Hill,
Ky. Three men were killed, one fatally injured, and three less seriously injured.
(470.) — On November 30, two tubes ruptured in a water tube boiler at
the plant of the Scoville Mfg. Co., Waterbury, Ct.
(471.) — On the same day — November 30, — two tubes ruptured in another
boiler at the plant of the Scoville Mfg. Co., Waterbury, Ct.
(These are separate and distinct accidents.)
186 THE LOCOMOTIVE. [April,
Boiler Explosions
December, 1912.
(472.) — A boiler exploded December i, at the plant of the Bristol-Myers
Co., Brooklyn, N. Y. Two men were injured, one of them perhaps fatally.
(473-) — A heating boiler exploded December 2, in a garage belonging to
Charles A. Sale, Victor, N. Y. No one was injured, but considerable damage
was done to the building.
(474.) — The crown sheet of a locomotive collapsed on the Southern
Railway, at Whittle's Station, Va., on December 2. George Robinson, the
engineer, was fatally scalded.
(475-) — On December 2, two cast iron headers ruptured in a water tube
boiler at Stern and Co.'s furniture store, Philadelphia, Pa.
(476.) — A tube failed in a water tube boiler on December 3, at the plant
of the Southern Iron and Steel Co., Gadsden, Ala. R. L. Barnes, fireman, was
injured.
(477.) — On December 4, a section ruptured in a cast iron heating boiler
at the High School, Watertown. Mass.
(478.) — The Bristol Opera House, Bristol, Conn., was destroyed by fire
December 4, said to have started from the explosion of a heating boiler.
(479.) — A boiler exploded December 4, in the lumber mill of J. Spragins
and Sons, Fenwick, Miss. The property loss was estimated 'at $5,000, and four
men were injured.
(480.) — Four sections fractured December 4, in a cast iron sectional
heating boiler at the apartment house owned by the estate of J. D. W. Joy,
Huntington Ave., Boston, Mass.
(481.) — On December 5, a boiler ruptured at the plant of the Sargent
Coal Co., Newburg, Ind.
(482.) — A boiler exploded in a saw mill December 5, near Wilsondale,
W. Va., killing five men. The only surviving member of the saw mill force
fled from the scene, and according to press accounts has not been heard from
since.
(483.) — A blow oflf pipe failed December 5, at the Wallingford. Ct., plant
of the International Silver Co.
(484.) — On December 6, a boiler exploded with considerable violence at
the plant of the Keene Glue Co., Keene, N. H. No one was injured, but the
propert}'^ loss was estimated at about $10,000.
(485.) — A cast iron sectional boiler ruptured December 9, at the Holyoke
Club, Holyoke, Mass.
(486.) — On December 9, a boiler ruptured at the plant of the Hocking
Valley Fire Clay Co., Nelsonville, O.
(487.) — On December 9, a cast iron header ruptured in a water tube
boiler at The New York Mills, New York Mills, N. Y. Three men were
injured.
(488.) — A boiler exploded December 9, at the plant of the Metal Stamping
Co., Long Island City, N. Y. One man was seriously scalded.
(489.) — A heating boiler exploded December 10, in the basement of the
Y. M. C. A., Knoxville, Tenn. The damage was practically confined to the
boiler.
1913.] THE LOCOMOTIVE. 187
(490.) — A portable boiler exploded near Station 10, on the A. B. C. Ry.,
near Cleveland. O., on December 10. The boiler was the property of the
Lake Drilling Co. One man was fatally injured.
(491.) — A boiler exploded December 10, at the construction camp of
Hugh & Spaulding, a few miles south of Paris, Ky. One man was killed.
(492.) — A blow off pipe failed December 10 at the plant of the Farmers
Oil and Mfg. Co., Blacksburg, S. C. Two men were injured.
(493.) — A cast iron header failed in a water tube boiler at the plant
of the Semet-Solvay Co., Dunbar. Pa., on December 10.
(494.) — A cast iron header fractured December 11, in a water tube boiler
at the plant of the Bath Portland Cement Co., Bath, Pa.
(495.) — A traction engine boiler, belonging to D. Newton Henson, a
contractor, exploded December 11, near Hagerstown, Md. No one was seriously
injured, but property was damaged to the extent of about $900.
(496.) — On December 11, a blow off pipe failed at the bending works of
Scott Bennet, Medina, O.
(497.) — An eight inch steam pipe pulled out of the flange at the boiler,
on December 11, at the plant of the Carnegie Steel Co., Greenville, Pa. One
man was badly scalded.
(498.) — On December 12, an accident occurred to a water tube boiler at
the plant of the Menasha Woodenware Co., Menasha, Wis.
(499.) — A blow off pipe failed December 13, at the Boston City Hospital,
Boston, Mass.
(500.) — On December 13, a tube split in a water tube boiler at the
power station of the Greenfield Electric Light and Power Co., Greenfield,
Mass. H. W. Metzler, fireman, was injured.
(501.) — On December 14, a threshing machine boiler exploded, while
threshing peanuts near Claremont, Va. Three men were injured, one fatally,
and property damage to the extent of $1,000 was done.
(502.) — A blow off pipe failed on December 14, at the candy factory of
The Wm. Lawther Co.. Dubuque, la.
(503.) — On December 14, a cast iron sectional heater failed at the apart-
ment house of The Associated Trust Co., Brookline, Mass.
(504.) — A tube ruptured December 14, in a water tube boiler at the Clay-
pool Hotel, Indianapolis, Ind.
(505.) — A blow off failed December 14, at the Holler & Shepard con-
tract on the Barge Canal. Ft. Edwards, N. Y.
(506.) — On December 15, a boiler ruptured at the Hartline Mill and
Elevator Co.'? plant, Hartline, Wash.
(507.) — Two sections ruptured in a cast iron sectional heating boiler
December 16, at District School No. 32, Morrilton, Ark.
(508.) — A tube failed December 16, in a water tube boiler at the plant of
the Pickands Mather Co., Toledo, O.
(509) — A tube ruptured December 17, in a water tube boiler at the plant
of the National Tube Co., Benwood, W. Va. One man was killed.
(510.) — A boiler exploded December 17, at the Scott Sausage Factory.
Jacksonville, Ala. One man was killed, and two others seriously injured,
beside a considerable property damage.
188 THE LOCOMOTIVE. [April,
(511.) — On December 17, a furnace flue collapsed in a boiler at the
Y. M. C. A., Dallas, Tex.
(512.) — A boiler exploded December 18, in the saw mill of J. P. Germany,
at Neshoba, Miss. The owner and one other were instantly killed, and several
others were injured. The saw mill was completely demolished.
(513.) — A boiler exploded December 18, at a saw mill on the farm of
Mrs. Lucy Dugas. Edgefield, S. C. Two men were killed, and four injured.
(514.) — Three cast iron headers ruptured December 18, in a water tube
boiler at the plant of the American Steel and Wire Co., Waukegan, 111.
(515.) — A saw mill boiler exploded December 20. at the plant of the
Rust Lumber Co., Many, La. One man was killed, and several others injured.
The mill was considerably damaged.
(516.)— A boiler exploded December 20, at the water works plant, Centralia,
Mo. No one was injured.
(517.)— A boiler ruptured December 20, at the light and water plant of
the village of Hibbing, Minn. The damage was small.
(518.) — On December 21, a boiler burst at the plant of the Ft. Worth
Power and Light Co., Ft. Worth, Tex. One man was injured.
(519) — On December 21, a boiler exploded at the mine of the Prospect
Coal and Coke Co., Searight, Pa. The property damage was large.
(520.) — The lower tube sheet of a vertical boiler, pulled off the tubes
at the plant of the Salmen Brick and Lumber Co., Slideil, La., on December
22.
(521.) — A tube ruptured December 22, in a water tube boiler at the St.
Charles Hotel, New Orleans, La.
(522.) — A sulphite digester exploded December 22, at the pulp mill of
the Laurentide Co., Grand Mere, Province of Quebec, Canada. Four men were
killed, several injured, and property was damaged to the extent of about
$80,000.
(523.) — A steam pipe burst at the paper mill of F. W. Bird and Son,
East Walpole, Mass., on December 23. Two men were killed, and seven
others injured.
(524.) — On December 23, ten sections of a cast iron heating boiler
ruptured at the apartment house of Ida L. Higginson, Commonwealth Ave.,
Boston, Mass.
(525.) — Three cast iron headers ruptured Dec. 23, in a water tube boiler
at the plant of the American Steel and Wire Co., Waukegan, 111.
(526.) — On December 24, a cast iron sectional heating boiler ruptured at
the University of Pittsburg, Pittsburg, Pa.
(527.) — On December 25, an accident occurred to a water tube boiler at
the plant of the Mishawaka Woolen Mfg. Co., Mishawaka, Ind. The boiler
was seriously damaged.
(528.) — On December 25, a large hot water tank exploded in the basement
of the Coeur d'Alene Bank and Trust Co. building, Coeur d'Alene, Idaho.
There were no serious personal injuries, but considerable damage was done
to the building.
(529.) — On December 26, an accident occurred to a water tube boiler at
the plant of the Morton Salt Co., Ludington, Mich.
1913.] THELOCOMOTI\E. 189
(530) — A tube ruptured December 26, in a water tube boiler at the plant
of the Nichols Copper Co., Newton, Long Island, N. Y. Two men were
injured.
(531.") — A boiler exploded December 27, in the saw and grist mill of
O. M. Schultz, Wadesville, Va. Two boys were probably fatally injured,
and a horse was killed.
(532.) — A boiler exploded December 28, in the round house of the Sea-
board Air Line, at Raleigh, N. C. Nine were killed, and a large property
damage resulted. Locomotives, machine shop equipment, and buildings suffered
severely.
(533-^ — A tube ruptured December 27, in a water tube boiler at the plant
of the Montreal Mining Co., Hurley, Wis.
(534.') — On December 27, four sections of a cast iron sectional boiler
cracked at the Hoffman and LaRoche Chemical Works, New York City.
(535) — The boiler of a rotary snow plough exploded with great violence
on the Great Northern R. R., near Seattle, Wash., on December 30. Five men
were injured, and traffic was delayed for several hours.
(536) — On December 31, a tube ruptured in a water tube boiler at the
plant of the Doge Mfg. Co., Mishawaka, Ind.
(537.) — A mud drum ruptured December 31, in a water tube boiler at
the plant of Schwarzchild and Sulzberger, Kansas City, Kans.
Boiler Explosions, 1913
J.\NUARV, 1913.
(i.) On January i, a furnace mouthpiece, attached to a boiler at the
plant of The E. T. Burrows Co., Portland, Me., exploded.
(2.) — A heating boiler exploded January i, at the Portuendo cigar factory,
Perkasie, Pa.
(3.) — An accident occurred to a boiler at the Dover, Del., light and water
plant, on January i. One man was injured.
(4.1 — An elevator pressure tank burst January 2, in the Winston Building,
Utica. N. Y.
(5.) — A compressed air tank exploded at the granite quarry of Reed and
Vendret, Quincy. Mass.. on January 2. Mr. Reed and an employee. Mitchell
Lavoie. were killed, while Armand Vendret, the other partner, was seriously
injured. This was a case of repairing a vessel under pressure.
(6.) — The boiler of a traction engine exploded January' 2, on the farm
of T. J. Hess, near Waller, Pa. One man was killed.
(7.) — A saw mill boiler exploded January 3, near Lawrenceburg, Tenn.
One man was killed, and property was damaged to the extent of about $1,000.
(8.) — A tube ruptured January 4, in a water tube boiler at the Glen
Allen Oil Mill, Glen Allen, Miss. One man was badly scalded.
(9.) — On January 5, the boiler of a Detroit and Toledo Shore Line
locomotive exploded at Detroit, Mich. One man was killed and six others
seriously injured.
(^10.) — A heating boiler exploded January 5. in the basement of the
residence of Dr. H. C. Mueller, Marshaltown, la. No one was injured, and
the property- damage was small.
rl90 THE LOCOMOTIVE. [April,
(ii.) — A water front exploded in a range at the Commercial Hotel,
Gennesee, Idaho, on January 6. The explosion was due to the freezing up
of the connections. The property damage was considerable, the rear of the
hotel being completely wrecked.
(i2.) — A hot water boiler attached to a kitchen range exploded January
6, in the home of a Mr. Humphrey, Oklahoma City, Okla. Mr. Humphrey
was so severely injured that he lived but an hour after the accident. The
trouble was due to frozen connections as in the case above.
(13.) — On January 6, a boiler ruptured at the plant of the Niagara Alkali
Co., Niagara Falls, N. Y. One man was injured, but the property damage was
confined to the boiler.
(14.) — A boiler exploded at the Pulaski Flour Mill, Anna, 111., on January
7. This accident is also laid to a frozen pipe connection.
(15.) — The heating boiler at the Tivy High School, Knoxville, Tenn.,
burst January 7. The school was closed pending the installation of a temporary
heating system.
(16.) — A blow off pipe failed January 8, at the plant of the Victor Lamp
Co., Cincinnati, O. Chas. Weber, engineer, was injured.
(17.) — A saw mill boiler exploded at the mill of T. E. Smith near Augusta,
Ga., on January 8. One man was killed and one injured severely.
(18.) — A boiler exploded January 8, at the plant of the Keystone Driller
Co., New Castle, Pa. Five men were injured, one fatally.
(ig.) — A boiler exploded January 8, in the refinery of the Kansas Oil
Refining Co., Coffeyville, Kan. One man was slightly injured, and property
damage to the extent of several thousand dollars was done owing to the
fact that a large amount of valuable oil and gasolene was burned by fire as
the result of the explosion.
(20.) — On January 9, a blow off pipe failed at the office building of the
Spitzer Building Co., Toledo, O. One man was injured and considerable
damage was done to the building.
(21.) — Two cast iron headers ruptured January 9. in a water tube boiler
at the plant of the Salt Lake Tribune, Salt Lake City, Utah.
(22.) — On January 8, an accident occurred to a boiler at the plant of the
American Locomotive Co., Schenectady, N. Y. A. Birdsey, engineer, was scalded.
(23.) — Three cast iron headers failed January 9. in a water tube boiler
at the Marion Hotel, Little Rock, Ark.
(24.) —The river steamer James T. Staples was destroyed by the explosion
of its three boilers January 9, on the Tombigbee River, three miles from Blanden
Springs. Nineteen are reported killed, and twenty-two injured as the result of
the accident.
(25.)— A heating boiler exploded in a garage in Rochester, N! Y., on
January 9. The damage is estimated at several hundred dollars.
(26.) — On January 10, two cast iron headers ruptured in a water tube
boiler at the plant of the Semet-Solvay Co., Eusley, Ala.
(27.) — A tube ruptured January 10, in a water tube boiler at the State
Institution for the Blind, Columbus, O. Thomas Cranly, fireman, was injured.
(28.) —A boiler ruptured January 10, at the electric light and water works
plant of Valley City, N. D.
Owing to lack of space, the January. 1913, List of E.xplosions is incomplete, but will be concluded
in our next issue.
Tde partrom Steaiq Boiler iBspeciioq aqd Insurance Goiiipaiig.
ABSTRACT OF STATEMENT, JANUARY 1, 1913.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate. ....
Loaned on bond and mortgage,
Stocks and bonds, market value.
Interest accrued.
Total Assets,
$186,187.28
285,163.53
90,600.00
1.193,285.00
3,506,178.40
75,600.51
$5,337,014.72
LIABILITIES.
Premium Reserve, $2,211,732.44
Losses unadjusted, ......... 94,913.83
Commissions and brokerage, ........ 57,032.71
Other liabilities (taxes accrued, etc.), ...... 47,740.86
Capital Stock, ....... $1,000,000.00
Surplus over all liabilities, ..... 1,925,594.88
Surplus as regards Polfcy-hclders, . . $2,925,594.88 2,925,594.88
Total Liabilities $5,337,014.72
LYMAN B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN. Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
ATWOOD COLLINS, President.
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney.
Hartford, Conn.
JOHN O. ENDERS, United Sutea Bank,
Hartford, Conn.
LYMAN B. BR.\INERD.
Director, Swift & Company.
MORGAN B. BRAINARD.
Vice-Pres. and Treasurer, The .Stna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice-Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford. Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co.. Hartford, Conn.
CHARLES M. JARVIS, President. The
American Hardware Corporation, New
Britain. Conn.
FRANCIS T. MAXWELL. President,
The Hockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY. Cheney Brothers
Silk Manufacturing Co.. South Man-
chester, Conn.
D. NEWTON BARNEY, Treasurer. The
Hartford Electric Light Co., and
Director N. Y.. N. H. and H. R. R.
Co.
DR GEORGE C. F. WILLIAMS, Treas.
and General Manager, The CapeweD
Horse Nail Co., Hartford, Conn.
of Pittsburgh
Incorporated 1866.
Charter Perpetual.
THe Hartforil Steaiq Boiler Iqspeiitioii aqil ipraqce GoiQpaiii
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Department.
ATLANTA, Ga., .
611-613 Empire Bldg.
BALTIMORE, Md., .
13-14-15 Abell Bldg.
BOSTON, Mass., .
loi Milk St.
BRIDGEPORT, CT.,
No. I Sanborn Bldg.
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio.
First National Bank Bldg.
CLEVELAND. Ohio,
Century Bldg.
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn..
56 Prospect St.
NEW ORLEANS. La., .
833-S35 Gravier St.
NEW YORK, N. Y..
100 William St.
PHILADELPHIA, Pa., .
Cor. Fourth and Walnut Sts,
PITTSBURG, Pa., .
1801-1802 Arrott Bldg.
PORTLAND, Ore., .
306 Yeon Bldg.
SAN FRANOSCO. Cal., .
339-341 Sansorne St.
ST. LOUTS, Mo.,
319 North Fourth St
TORONTO, Canada.
Continental Life Bldg.
Representatives.
W. M. Francis,
Manager & Chief Inspector.
Lawford & 'McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
Joseph H. McNeill, Chief Inspector.
W. G. Lineburgh & Son, General Agents.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
II. A. Baumhart,
Manager & Chief Inspector.
Thos. E. Shears,
General Agent & Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. A.LLEN, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. BuRWELL, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wickham, General Agents
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
J. J. Graham, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
C. D. AsHCROFT, Manager.
J. P. Morrison, Chief Inspector.
H. N. Roberts,
General Agent.
Vol. XXIX.
HARTFORD, CONN., JULY, 1913.
No. 7.
COPYRIGHT, 1913, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
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Fly-Wheel Wreck, Alpha, N. J.
194
THE LOCOMOTIVE,
[July,
The Remains of the Fly-Wheel, Alpha, N. J.
Fly-Wheel Explosion at Alpha, N. J.
A fly-wheel attached to a 750 horse power cross compound condensing engine,
of the shaft governed, or automatic type burst June 9, 1913. at the plant of the
Alpha Portland Cement Co., Alpha, N. J. The fly-wheel or rather wheels,
for two wheels were used side by side to secure a wide face with two sets of
arms for the better distribution of the load in a rope drive, were cast in halves
and joined at the rim by flanges bolted together. In addition the two wheels
were bolted to each other at their rims. The engine beside having a shaft
governor, was equipped with an independent over-speed stop of approved design
and construction.
We are told that about 2 A. M. on June 9, the night engineer was attracted
to this engine by something abnormal. Just exactly what happened is unknown
though the engineer is said to have attempted to bring his engine to rest. The
wheel exploded tearing holes through the roof and sides of the building,
and wrecked the engine as the photographs show. Two men received fatal in-
juries, the night engineer and an oiler, the latter died almost instantly while the
night engineer lived but a few hours. Both these men received their injuries
from escaping steam.
The wreck presents very interesting complications when an attempt is made
to reconstruct the circumstances which preceded the explosion. Tliere is ex-
cellent evidence that the governor operated, as the weights were thrown so
forcibly against the rim of the governor case as to make deep and obviously fresh
1913] THE LOCOMOTIVE. 195
imprints in the crust of oil and cement dust with which it was lined. Moreover
the over-speed stop appears to have operated, though whether it tripped auto-
matically or was tripped by the engineer in an unsuccessful attempt to stop his
engine is unknown.
It is known that the stop was tested and in good working order a few days
before and the valve controlled by it was found closed after the accident.
All this would seem to point to some agency disrupting the wheel during the
beginning of a race which the control mechanism might have conquered if the
wheel had remained intact. Perhaps the driven pulley failed first, then the
engine relieved of its load would start to race. If in addition to this the fly-
wheel was injured by fragments of the driven wheel it might have exploded at
a speed far below that at which it should have failed if uninjured.
Here is another case of a destructive fly-wheel wreck on a shaft governed
engine, fitted with a modem over-speed stop, and representing a typical installation
of the sort popularly supposed to be outside the pale, so to speak, and quite
immune to such a disaster. The present instance merely confirms the position
we have taken so many times in The Locomotr'e, that no type of engine, no
matter how well equipped, can be considered incapable of tremendous damage,
when the necessary conditions for such an occurrence exists.
Fuel Economizers.
A fuel economizer may best be considered as an extension of the heating
surface of a boiler, used so that the feed water may take up heat from the flue
gases which would otherwise be wasted up the stack. This heat which the
economizer transfers to the feed water is not always a total loss, as it furnishes
of course, the motive power to drive the spent flue gases out of the stack when
natural draft is used. Indeed, in many cases an economizer will so reduce the
stack temperature that there is not enough of this motive power left to produce
a satisfactory draft, and fans must be installed either to force cold air into the
ash pits — forced draft — or to pull the flue gases through the furnace, boiler
and economizer, expelling them up the stack — induced draft.
That there should be any economy in so reducing stack temperatures with
an economizer that a fan becomes necessary for the production of a proper draft
is due solely to the fact that a chimney is perhaps the poorest that is, the least
efficient heat engine which is commonly used in engineering. To put the same
statement in another way, a good steam engine or better yet, an electric motor,
can produce a given draft for the expenditure of less heat than will be used to
produce the same results at the furnace with a chimney It is the difference
between the heat necessarily left in the flue gases to produce a stack draft, over
that required in the form of steam energy or electric energy to drive the fan,
which an economizer can save to do useful work in the power plant. It must
be understood, however, that in both cases we are dealing with the available
heat in the gases, that is, the heat which they can be made to give up by cooling
them to the temperature at which the feed enters the boiler or, as a matter of
fact, to a temperature as near that at which the feed enters the boiler as our
economizer may be made to work, for all the heat energj' left in the gases when
196 THE LOCOMOTIVE. [July,
cooled to this temperature is no more available to do work for us than is the
energy in the water of a mill race after it has fallen to a level below that of
the draft tube from the water wheel.
In the form commonly used, an economizer consists of a bank of vertical
tubes connected at top and bottom by suitable headers and placed in the flue
between the boilers and the stack. The commonest arrangement places the
tubes in rows of say ten, connected at top and bottom with a cross box to form
a unit not unlike one section of a large steam radiator. These units are then
stacked up — again somewhat like a radiator — and connected together top and
bottom by headers placed lengthwise of the flue, with outlets to take the ends
of the top and bottom cross boxes. As many units are connected together as
are required to furnish the desired amount of heating surface. Of course, varia-
tions exist between the designs and methods of installation of the different
makers, but there are certain features in common, and as it is the purpose of
this article to treat economizers in general and not the product of any par-
ticular maker, these differences will be neglected. We do not believe there will
be any difficulty in applying the suggestions we propose to any ordinary econo-
mizer.
The method of operation usually adopted is for the feed to enter at the
stack or cool end of the bottom longitudinal header, whence it is permitted to
circulate through the tubes and headers, becoming hotter as it passes along, until
it finally leaves at the boiler or hot end of the top longitudinal header. In a
few cases, economizers have been designed to permit of a circulation which is
up through the tubes of one part and down through those of another, or even
up in one tube and down in the next. While these special arrangements require
a different arrangement of top and bottom connections, they need not be specially
considered at this time.
The material ordinarily used in economizer construction is a high grade of
close-grained cast iron. This material is necessary because whatever corrosive
elements a water may contain are liberated, as a rule, by heating. Therefore,
that part of a boiler or feed water heating system in which the water is first
heated to a temperature approximating that of the boiler will suffer most
severely. As is well known, cast iron is much less affected by the various forms
of corrosion than wrought iron or steel, so that it is practically the only mate-
rial which may be used for the purpose. It is of course true that steel feed water
heaters are widely and successfully used, but there is this important difference
between them and economizers, that the water in the latter is heated to tem-
peratures far higher than those attaine^d by ordinary feed water heaters. In-
deed, temperatures up to 350° F. are not uncommon.
The construction usually adopted for attaching the tubes to the top and
bottom cross headers is a pressed or friction joint. The tube ends are machined
to a true tapered surface, given a fine finish and then pressed into corresponding
tapered holes in the headers. The joints by which the cross headers are united
to the type of longitudinal top and bottom connection which happens to be
employed are either flange joints, bolted up and made tight with some form of
gasket, or else of pressed construction similar to that described for the tube
ends. The top headers are provided in practically all cases with openings oppo-
site the tube ends, large enough for the removal of a tube when one must be
1913.] THE LOCOMOTIVE. 197
replaced. These openings also serve to gain access, to the interior for cleaning
and inspection. They are closed by internal covers having a tapered metal to
metal joint, which are held tight by the internal pressure and pulled into place
by some form of yoke and drawing bolt. One end of each top or bottom cross
box is ordinarily closed, but the other end, where it is joined to-the longitudinal
connection, may usually be reached by some form of hand hole cap, secured by
bolts, so that it may be opened for cleaning and inspection as well as the top
ends of the tubes.
It has been, found that the temperature or expansion strains at the junction
between the longitudinal and cross headers are very severe if too many units
are assembled rigidly together. To overcome this difficulty, it is customary to
use sections of longitudinal header short enough to reduce the expansion strains
to a safe value, and then these are connected end to end by " U " bends to give
the desired flexibility, thus making one whole economizer of a number of little
economizers connected in series.
The setting of an economizer is really an extension of the flue. It may be
made of brick or steel, and must serve three purposes. First, it must furnish a
satisfactory support for the economizer. Secondly, it must supply a tight path
for the flue gases from the boiler to the stack, around the economizer tubes, so
that excessive leaks may not dilute the hot gases, using up heat in raising the
temperature of the leakage air which should go into the feed water. In the
third place, the setting must act as a non-conducting shell to cut off as far as
is practical losses by radiation. The setting must be so formed as to offer as
little friction to the passage of the gases as is consistent with its other require-
ments, and to provide a pit into which the accumulations of soot may be scraped
by the scrapers to be described later.
Whatever the tj-pe of construction adopted for the side walls of the setting,
it is customary to make use of a layer of some insulating material such as
asbestos or mineral wool as a roof over the top headers. To this end the top
headers are generally so designed that when in place they make a continuous
cover, touching each other and resting on the side walls at their ends, so that
the addition of the non-conducting laj'er mentioned above is all that is neces-
sary to make this setting roof conform to the conditions we have already out-
lined. Moreover, with the top headers covered in with an easily removed lag-
ging, the top tube caps are readily reached for all purposes. If the sides of
the setting are of steel, the usual arrangement consists of plates insulated with
asbestos, and joined to each other by means of angle iron flanges, bolted together.
Sometimes a combination setting is arranged, having a brick wall on one side
with a sectional steel casing on the other, which gives greater accessibility than
an all brick setting. In any case, clean-out doors to the soot pit are provided
and access doors are fitted to the flue.
Mention has been made of the soot scraper gear. This consists of cast
iron scrapers encircling each tube, arranged to be slowly moved up and down
their full length, and ordinarily arranged to scrape on the up stroke. The
scrapers on a group of neighboring tubes are fastened together in a frame and
the whole frame is slowly pulled up and down by chains. Such a chain would
pass up from one frame, over an upper sprocket wheel and down to a similar
frame so spaced that when one frame is ascending the other is falling, reaching
the ends of their strokes at the same time. In this way the driving gear is
198 THE LOCOMOTIVE. [July,
relieved of the weight of the scraping mechanism, and is only called upon for
the actual work of soot removal. The sprockets are driven by gearing through
an automatic reversing clutch which trips at the end of each stroke. The
drive can be obtained from any convenient motor, engine, or line shaft.
It is important that the scrapers be kept continuously at ,work, for if they stop
for any appreciable time a deposit of soot gathers on the tubes, which not only
cuts down the efficiency of the apparatus, through retarded heat flow, but which
is liable to bake on in the form of a hard cake or incrustation, stalling the
scrapers when they are next set to work. To rid the lower part of the structure
of soot as fast as it is removed by the scrapers, the lower cross boxes are made
enough narrower than the top ones so that a good passage is left between each
pair to the soot pit below. Soot pits are generally provided large enough to
hold from one to two months' accumulation, and of course the length of the in-
terval between successive clean outs must be governed by the rate at which coal
is burned.
For safety and convenience in operation, an economizer must be fitted with
various valves and attachments. The arrangement which we describe has been
chosen after a good deal of study and thought, and while it may dififer in some
respects from the general practice, we feel that it is worthy of very serious
consideration. A stop valve, and frequently a check valve, are provided at
the economizer outlet to the feed line. In ordinary operation, the stop valve is
unnecessary, and should be locked open. Its only purpose is to permit repairs
to the check and for this use it should be placed between the check and the
boiler.
A stop valve should be provided at the inlet end, so that the vessel may
be isolated for inspection and repairs, the boilers being fed meanwhile by
a by-pass line direct from the pump. This by-pass connection must never be
opened when the gases are passing through the economizer casing. A case
has come to our attention where an economizer in normal operation began
to show an unusually high temperature on the thermometer inserted in the
flue at the stack end. The engineer tested his safety valve, and found that
steam issued instead of water. On looking over the valves and connections
he found that the by-pass had been opened, but that all the other valves and
the dampers were as for ordinary operation. The^pump of course, forced the
water to the boilers by the easiest path, which in this case was through the
by-pass. The economizer, when the circulation through it was so reduced,
acted as a steam generator, and like any other water tube boiler the upper
portion filled with steam forcing some of the water out into the feed line.
Under such circumstances there is a danger due to the difference in
temperature between the top boxes and the tubes, that the pressed tube end
joints will be loosened and the boxes blown off, starting a violent explosion,
perhaps at a pressure equal to or less than the ordinary working pressure.
A blow-off or drain valve should be provided at the hot end of the lower
longitudinal header. This valve should be placed in an accessible position,
and piped so that it may be used daily when the apparatus is in operation,
for the removal of sludge and scale matter while still soft and easily blown
out, as well as for draining the economizer whenever it becomes necessary
to open it for inspection or cleaning. As in the operation of boilers, much
1913.] THE LOCOMOTIVE. 199
of the matter which if allowed to remain will eventually form a hard scale,
difficult of removal as well as detrimental to the transfer of heat, may be blown
out while still soft if the blowoff is operated frequently. A vent pipe of ample
size, the end of which is opened to the air should be led from the highest
point of an economizer in as direct a manner as possible to SQtne place in the
boiler room where it is easily visible. It should be provided with a valve
at the open end. Tliis vent will permit the entrance of air when draining
the economizer, and its expulsion on refilling. Moreover, if a practice is made
of opening this vent as soon as the pressure on the economizer has fallen
to nothing, after cutting out of service, and if it is left open until it is desired
to start the feed pump through the economizer again, a full economizer will
have a relief to the atmosphere which it could only get otherwise by the
generation of an internal pressure great enough to cause the safety valve
to lift. With this in view, it should be made an absolutely inflexible rule
that the economizer should never be left out of service, whether full or empty,
unless this vent is opened as soon as the pressure has fallen to zero, and is
left so until the vessel is wanted again.
Tlie most important attachment for any pressure vessel is its safety
valve, and this is especially true of economizers. We believe that in all
large economizers, say of more than 3,000 square feet of heating surface,
there should be two safety valves, one at either end. The valve at the inlet
end may be a water relief valve, but at the outlet end a steam safety valve
is preferable. These valves should be of the spring-loaded type, with lifting
gear attached, as it is important that they be tested from time to time to
make sure that they are not choked or set fast by scale. If in addition they
are provided with a good secure " lock-up " attachment, so that their setting
may not be tampered with, we feel that an additional safeguard is provided.
These valves must be set to operate at a pressure slightly above that at which
the boiler safety valves lift, because a slight excess over the boiler pressure
must be carried on the economizer and feed line to overcome the friction offered
by them to the water flow. This excess need not be over 10 or 15 pounds. That
is, if the boiler safety valve is set at 150 pounds per square inch, the valves
on the economizer should lift at 160 to 165 pounds. Difficulty has been
experienced in keeping this excess within such narrow limits, and for this
reason. It is a well-known fact that a relief valve on a hot-water line is a
trouble maker, because it is so prone to leak. It is a common experience
for some boiler-room employee to set down on the adjusting spring when
a leak occurs, and to repeat this treatment from time to time in a vain
attempt to cure it. His object is of course to save the hot water, and so
lighten his labor at the fires. Such treatment is well known to be futile, but
as the grinding in of an economizer safety valve is an unpleasant dirty job,
which requires the shutting down of the vessel, it is only too frequently
practiced. It requires but a moment's consideration of the causes for leaks
in a safety valve to show the uselessness of attempting to correct them by
an increase of the spring tension. A safety valve seat consists of one or more
conical or flat surfaces, to which corresponding surfaces in the disk have
been fitted by grinding. The tightness of the valve depends on the perfection
of this contact, that is upon the accuracy with which the disk meets the seat
throughout the entire bearing area. The purpose of the valve spring is to put
200 THE LOCOMOTIVE. [July,
a load on the valve disk equal and opposite to the load it will receive when
acted on by the maximum internal pressure which the vessel is to carry.
The spring load affects the tightness of the valve to only this extent, that
it permits the seat and disk to remain in contact at pressures lower than this
maximum. When a valve begins to leak, it does so from one of two simple
causes; either there is a bit of foreign material lodged between the disk and
seat, preventing closing, or else one or both surfaces have been injured by
cutting. This results from water or steam passing through the orifice at
high velocity, perhaps aided by some abrasive material, and is similar to the
action of a sand blast. The presence of an abrasive substance is not necessary
in the case of a valve opening to relieve the pressure within a vessel con-
taining very hot water, because hot water will immediately turn to steam
when its pressure is lowered to that of the atmosphere, if its temperature
is above 212° F. The jet of fluid then, which we should expect to find flowing
from the relief valve of an economizer, would be a jet of very wet steam,
at least at the valve seat, before it has a chance to condense on the surfaces
of the relatively cool escape pipe. We need go no further than the experience
gained in the operation of steam turbines, for a proof of the fact that a
stream of very wet steam, flowing at a high velocity will cut the surfaces
of the blades and passages at a rapid rate. In the light of this reasoning,
let us consider for a moment what takes place when some one attempts the
monkey wrench cure for a leaking safety valve. If the leak has been caused
by the pressure of some foreign substance, it will be either embedded in the
seat, or crushed, depending on its hardness, and the only result to be expected
from an increased spring tension, is that permanent damage may be done where
none existed before. If the leak has resulted from cutting, the hole will
remain, regardless of the spring tension, unless sufficient pressure can be brought
to bear to squeeze the seat and disk into contact again, a process that could
scarcely fail to ruin the valve, even if it were possible with the average valve
spring. The proper treatment in the first instance, would have been, to lift
the valve, allowing it to relieve freely for a short time, which would have
washed the seating clean in all probability, allowing the valve to close
properly. If the seat has been injured by embedding some foreign particles
or by cutting, the only way to make it tight again is to re-grind it until it
makes contact over the whole seating area. An overloaded spring, then, can
have but one effect, that is to increase the possibilities of damage to property
and of personal injury by permitting an over-pressure which is directly
determined by the extent of the overloading.
The escape pipes of economizer safety valves, also need scrutiny. As in
boiler practice, we feel that a safety valve is best installed when it need have
no escape pipe at all. Nevertheless, since it is very important that water
should not enter an economizer casing and produce external corrosion, some
type of escape pipe is necessary for most economizer reliefs. It is essential
that the escape pipe be the full size of the valve outlet. It should be as
short and straight as possible, and it may well be installed so that the flow
of water from it will be definitely iti the zuay. This is the surest means of
calling attention to a leaking valve, and in addition serves to impress on
the minds of the attendants the fact that the relief valves operate. It is an
undesirable practice, indeed it may be very dangerous, to pipe the escape
1913.] THE LOCOMOTIVE. 201
pipe outlet to a sump, tank, or hot well, where the flow if any passes unnoticed.
A tight valve is the safest way to save hot water.
The flues leading to and from an economizer casing should be provided
with some form of tight-fitting shut-oflf damper. These dampers should be
separate from the regulating dampers, and should not be ,ysed for draft
control, either by an automatic regulator, or by hand adjustment. They
should be of such a type that they will work easily and when closed they
must be tight. It is quite important that the form of damper installed be
such that it will retain both its ease of working and its tightness after long-
continued service, so that it may be depended upon in an emergency. When-
ever the shut-oflF dampers are closed the soot-pit doors should be opened
immediately to prevent pocketing an explosive gas mixture in the casing.
Certain general principles may be applied to the care and operation of
an economizer which will make for its safety and long life. The casing
and external surfaces must be kept dry if external corrosion is to be avoided.
Moisture may get to the outside surface of the tubes and headers in three
ways : by leakage from within through tube ends or cracked and pin-holed
tubes; by leakage from above of caps, pipe joints, safety valves, or even roofs;
or by the sweating of the vessel when water is introduced at too low a tempera-
ture. To avoid sweating, some form of heater which will deliver water to
the economizer at a temperature above ioo° F. is required. In the absence of
such a heater, it is possible to send back through a by-pass connection,
a small amount of water from the hot end of the economizer, allowing it
to mix with the cold w-ater in the inlet pipe, and so regulate the inlet tempera-
ture to a point above ioo°. When moisture does get at the external surfaces,
the resultant corrosion is serious, for both soot and flue gas give rise to corro-
sive acid solutions when mixed with or dissolved in water.
When an average boiler water is heated in an economizer, it deposits a
muddy sludge composed of the various scale-forming impurities contained
in the water. Some of the sludge may bake on to the tubes and form a
scale. It is not uncommon to find the tubes in an economizer which has been
running for some time, coated with over an inch of soft sludge and scale.
Under this material, the tubes may appear at first to be sound and of full
thickness. A closer examination however, will generally show that the iron
has undergone a change. It will be found spongy and soft, easily cut with
a knife or scraper, and this condition may extend from a few 64ths of an
inch to half the thickness of the tube or more. This decomposed iron, when
freshly cut, has about the appearance and consistancy of the graphite " lead "
in a lead pencil, and is, of course, the well-known spongy material to be found
in most cases of cast iron corrosion. It is a slow process as compared to the
corrosion of steel or wrought iron under similar conditions, and as we
have said above, only cast iron can satisfactorily resist the corrosive action
in an economizer, at least among the materials which are mechanically or com-
mercially adapted to the service. When the interior surfaces of the economizer
become coated over with corroded iron overlaid with sludge the action is
greatly retarded, if not stopped. On the other hand this sludge layer retards
the flow of heat into the water and so cuts down the efficiency of the vessel.
A practice has prevailed among engineers of cleaning the tubes with the same
sort of turbine-boring tools that are used for the tubes of water tube boilers.
202 THE LOCOMOTIVE. [July,
If the boring process could be carried out without disturbing the layer of
spongy, corroded iron, no harm would result, and the increased efficiency would
warrant the treatment, but unfortunately this corroded layer is very easily
detached and wherever it becomes loosened so that the water may penetrate
to the freshly exposed surface of sound iron, active corrosion in the form of
pitting will be found.
We feel that except in extreme cases, and where great care is taken with
the work, this form of tube cleaner is not to be encouraged. It seems better
to use some form of scraper similar to the scrapers used for soot removal in
the tubes of tire tube boilers. We know of many plants where they are used
with success, and a very satisfactory degree of heat efficiency may be retained
m the apparatus, without any marked increase in the rate of corrosion. Of
course, it is obvious that frequent internal washings with a hose will remove a
large part of the soft material before scraping or boring are needed.
In conclusion, we desire to call attention to the fact that nearly every econo-
mizer explosion which has been brought to our notice has taken place in a
vessel which was supposed to be out of service, and therefore was due to some
abnormal condition, or set of conditions. The lesson to be learned from this
fact would seem to be this, that it is of the utmost importance that economizer
owners assure themselves that their vessels are provided with the right safety
appliances, in good working order, and that the men in direct charge of the
vessels be so thoroughly instructed in their work, and held so responsble
for the details of manipulation, especially in cutting out of service, replacing in
service again and making repairs, that these abnormal conditions will be made
just as nearly impossible as the human factor will permit.
Safety Alarm Attachment for Throttle Valve Governors.
Thomas Dowd, Inspector.
A type of throttle valve governor is in use which while not equipped with
an automatic safety stop in the strict sense of the word will nevertheless stop
the engine if the belt breaks or runs off provided the engineer has not forgotten
to set it in the " safe " position after starting his engine. With governors of
this type before the engine can be started it is necessary for the engineer to
screw down the small knurled nut which is at the extreme top of the governor.
This operation lifts the throttle valve from its seat and holds it in this position,
admitting steam to the engine. When the engine has attained its normal speed
the nut should be screwed back again. The governor is then at " safety " and
will operate to stop the engine if the belt breaks or runs off. Should the engi-
neer forget this and the governor belt break while the nut is screwed down the
engine would run away, which would probably result in a wrecked fly-wheel,
with consequent damage to the building and its contents.
When inspecting engines equipped with governors of this type a small safety
or alarm valve has been recommended to be attached to the throttle valve
chamber at a point below the valve seat. From the lever of the alarm valve a
connection is made to a second lever which is provided with a forked end to
hook under the knurled nut on the governor as is shown in the accompanying
sketch.
1913.]
THE LOCOMOTIVE,
203
Sketch of the Alarm Valv'e and Governor.
This little device has given- satisfaction wherever it has been installed as
directed. It prevents the engineer from forgetting to set the governor in its
safe position while his engine is running, for when he screws down the nut on
top of the governor it opens the alarm valve from which steam continues to
flow until the nut is set back again to the safe position.
An Unusual Explosion.
C. R. Summers, Inspector.
We have had boiler explosions ever since the steam boiler was invented.
Sometimes steam pipes explode or blow-off pipes rupture and even gases explode
in the furnace or combustion chamber, as many a singed fireman can attest,
but we would never have suspected an ash pit of having concealed within it the
ability to blow up and do things to the plant.
Two 60 in X 16 ft. horizontal tubular boilers were recently set up in the
basement of an office building. The settings were up-to-date in every particular
and unusual care was taken to get a perfect installation. Only one boiler is used
at a time, so on a certain day boiler No. 2 was fired up and took the load off the
204 THE LOCOMOTIVE. [July,
old boilers, which are to be abandoned. All went well until about four o'clock
in the afternoon, when a terrific upheaval took place, all doors about the boiler
setting were blown open and fire scattered all over the boiler room Hoor.
No time was lost investigating, but No. i was immediately gotten under
way and about four o'clock the next morning, just to show that No. 2 had
nothing on No. i, another upheaval took place, though not nearly so violent as
that of No. 2, and No. i was continued in service.
No. 2 had cooled down sufficiently by this time so that an investigation
could be made and it was found that the concrete bottom of the ash pit had
blown up, the grates being lifted off the bearing bars and piled up indiscriminately
in the bottom of the furnace. Following this clue it was found that seepage
from the outside had found its way under the concrete floor of the ashpit, which
was about six inches thick, and since no water was intentionally put in under
the grates, in the course of ten or twelve hours the concrete bottom had become
hot enough to generate steam under it, with the result that when sufficient
pressure had accumulated the bottom came up with remarkable force.
The same thing occurred with No. i in about twelve hours after it was
fired up, only the concrete was not blown out to such a depth, only about an
inch, and the fire was not seriously disturbed.
Who can tell that the insurance companies will not soon be requiring safety
valves on our ash pits?
The Explosion of an Oxygen Tank, in Nupnberg", Germany.
Translated from the German by H. J. Vander Eb.*
An oxygen tank exploded last September in a boiler and machine shop in
Niirnberg, Germany, where autogenous welding was used for repairing tanks,
and to some extent on boilers. The oxygen was manufactured in the shop itself
by means of an electric current, and stored in the upper drum of a cylindrical
boiler in which the openings to the lower drum were closed by riveted patches.
The boiler was buried so that only the upper drum to which the oxygen con-
nections were fitted was above ground.
The explosion took place while welding was in progress, with appalling
results. Six persons were injured, three of them seriously, while parts of the
shell were thrown 200 feet.
The cause of the accident is attributed (by the Bayerischen Revision-Verein)
to the following: Some weeks previous to the accident the commutator of the
dynamo which furnished the current for generating the oxygen had been trued
up. To do this the wiring connections were taken down. When the job was
done, the connections were replaced incorrectly by some mistake, causing a
reversal of polarity in the dynamo, so that the electrode which had previously
given off oxygen, was generating hydrogen. This hydrogen then mixed with
the oxygen still in the tank and formed an explosive mixture. It is further
assumed that the flame of the welding torch, striking back through an imper-
fectly filled water seal, ignited the explosive gas within the tank. It appears,
therefore, that even in a case of this kind, a part, at least, of the trouble can
be blamed to the proverbial " low water."
*ZeitschnftZdes Bayerischen Revisions- Vereins.
1913.
THE LOCOMOTIVE.
205
Concerning" Stay Bolts Which are not Square With the
Sheets They Support.
In submerged tube boilers, locomotive type fire-boxes, and in general wher-
ever stay bolts are used to tie two sheets together whose surfaces are not
parallel, it frequently becomes necessary to drill the stay bolt holes out of
square with one or both sheets. If this lack of squareness exceeds a certain
amount, then threads which start on one side of the hole leave the plate incom-
plete as is shown in Fig. l. The difficulty with this sort of work is not so
Ths^C-^DS
Fig. I. Incomplete Threads.
much that it lacks strength as its tendency to leak. The interrupted threads
cannot be made steam tight and so, unless several perfect threads can be secured,
a permanent leak in the boiler results. With this in view we have worked out
for several sizes of stay bolts, made with " V " threads twelve to the inch, the
least angle that a stay bolt may make with a plate of given thickness and
secure either two, three or four perfect and complete threads.
Fig. 2. Illustrating the Least Angle Between the Bolt and the Sheet.
The tables are nearly self explanatory, but perhaps a word is required to
make clear what we had in mind as the " least angle." It is clear that if a
stay bolt pierces a plate at any angle other than 90°, there is one least angle
between it and the plate, while on the opposite side of the bolt from this least
angle is a greatest angle. At any intermediate point the angularity of the bolt to
the plate is somewhere between these limits, as is shown in Fig. 2. In every
case the least angle has been used in making up the tables. In finished work,
if it were accessible, this least angle would be the smallest angle that could be
taken off with a carpenter's " bevel " held so as to touch both the bolt and the
sheet fairly.
206
THE LOCOMOTIVE
[July,
Tables of the Least Angle a Stay Bolt may Make with a Plate to Secure a
Given Number of Full Threads. — V Threads — 12 per inch.
Table L 4 Full Threads.
Diameter of Stay Bolt.
plate.
i"
i"
1"
\"
1"
U"
ij" ;
li"
5_ "
3 "
90°*
88.5°
83°
78°
71°
56°
28°
8
\ "
T^e "
5. "
8
1 "
90°
83°
76°
54°
89°
84°
78°
68°
48°
89.5°
84°
81°
75°
64°
51°
30°
89°
84°
84°
11°
68°
60°
48°
87°
85°
83°
79°
71°
64°
61°
90°
85° 1
83°
80° j
73° '
67°
60°
i
90°
87°
85°
82°
77°
72°
64°
Table III. 2 Full Threads.
Table
II. 3 Full Thr
eads.
Thickness of
plate.
Diameter of Stay Bolt.
i"
i"
3"
i"
1"
li"
11"
li"
-5, "
■■■87°"
80°
70°
62°
90°*
85°
80°
72°
66°
55°
90°
85°
82°
75°
71°
63°
46°
90°
86°
83°
80°
78°
71°
65°
58°
48°
90°*
89°
85°
83°
80°
77°
70°
65°
57°
a "
* "
tI "
& "
8
S "
88°
84°
79°
75°
69°
59°
43°
88°
85°
80°
78°
71°
64°
55°
42°
90°
88°
85°
82°
78°
73°
4
i "
68°
I "
61°
Thickness of
Diameter of Stay Bolts.
plate.
\"
i"
r'
111
1"
IJ"
H"
1?"
i inch
90°*
86°
8i'
69'
64°
55°
36°
9c
86
81^
78°
72°
68°
60°
50°
35°
90°*
87°
84°
80°
74°
72°
66°
57°
48°
35°
90°
85°
82°
??°
73
73°
67°
61°
53°
44°
90°
87°
84°
82°
78°
75°
73°
67°
60°
52°
\ "
-h "
_3 "
1 6
5. "
8
f ;;
85°
78°
69°
57°
48°
85°
78°
73°
65°
60°
44°
88°
87°
83°
81°
77°
76°
69°
64°
I "
57°
An * signifies that the specified number of threads will be scant.
1913.]
THE LOCOMOTIVE.
207
An Exploded Peanut Roasting Boiler.
The Explosion of a Peanut Roaster.
Explosion No. 304 in our list for July, 1912, referred to the failure of a
peanut roaster in Sigorney, la., on July 29 1912. The roaster stood in front of
a restaurant on one of the principal streets of the town. Just before the explo-
sion, Chauncey E. Meyers of Washington, la., drew up to the curb in an auto-
mobile, and entered a store to make some trifling purchase. As he was return-
ing to the machine, he passed in front of the peanut roaster at the instant when
it exploded. The boiler hit him, breaking his back and rendering him uncon-
scious, a condition from which he did not revive. The photograph which we
print shows the boiler after the explosion, and at '' X " is seen a portion of
Mr. Meyers' clothing.
Peanut roasters, like many other small steam containers, are not usually
classed as dangerous affairs, and yet we recorded in the Oct., 1911, Locomotive
(page 241) a similar accident, which took place in Newark, O., and which
resulted fatally to two people. If a mere peanut roaster possesses enough explo-
sive energy to burst with fatal results, as in the two cases mentioned above,
where is the power or heating boiler so insignificant and harmless that its
insurance is unwarranted?
Fly-Wheel Explosions, 1912.
To complete the 1912 list.
(32.) — On October 31, a five ton fly-wheel exploded at the plant of H. S.
Williams and Co., Wauseon, O. The damage was largely confined to the
engine.
(33-) — The fly-wheel on a gasoline engine exploded November 8, on the
ranch of John Laird, near Great Falls, Mont. Mr. Laird was instantly killed.
208 THE LOCOMOTIVE. [July,
(34.) — A fly-wheel exploded November 20, at the Queen City Tannery,
New York city. There was considerable property damage, but no one was
injured.
(35.) — On November 28, a fly-wheel burst at the sawmill of Poutt and
Foreman, Titusville, Pa. One man was seriously injured.
(36.) — A fly-wheel exploded November 29, at the Crystal Mine, Tilden,
111. One man was injured.
{2,7-) — A fly-wheel burst at the plant of S. G. Flagg, Reading, Pa., on
November 30. One person was seriously injured.
(38.) — On December 3, the governor belt slipped off on an engine at the
plant of the Woodland Clay Company, Watseka, 111. The engine raced, explod-
ing its fly-wheel.
(39.) — A fly-wheel, and a wooden driven pulley both exploded December
6, at the plant of the William Coleman Co., barrel manufacturers, Jackson,
Tenn. The accident was caused by the breaking of the governor belt. One
man, Mr. E. P. Wray, was instantly killed.
(40,) — Albert Schultz was seriously injured on December 19, at North
Tonawanda, N. Y., by the bursting of the fly-wheel on a gasoline engine used
for cutting corn stalks.
(41.) — On December 23, a fly-wheel cracked on a gasoline engine belong-
ing to the Lone Star Amusement Co., Fort Worth, Texas.
(42.) — A fly-wheel burst, December 26, on a five ton coal truck, gasoline
driven, in New York city. A bystander was fatally injured.
Fly-Wheel Explosions, 1913.
(i.) — On January 7, a fly-wheel burst at the plant of the Southern Seating
and Cabinet Co., Jackson, Tenn.
(2.) — A pulley exploded January 9, at the Peck plant for reclaiming copper
from copper slimes, at Anaconda, Mont. W. M. Young was killed.
(3.) — The fly-wheel on a direct connected generator set exploded Janu-
ary 9, at the Clyde Coal Company's mine near Fredericktown, Pa. Martin
Williams was killed.
(4.) — On January 17, a fly-wheel flew off at the power house of the Tacoma
Railway and Power Co., Tacoma, Wash. Two persons were injured, one of
them fatally.
(5.) — A fly-wheel fractured January 30, at the plant of the Hartselle Stave
and Harding Co., Hartselle, Ala. One man was injured.
(6.) — On February 3, a fly-wheel exploded at the Gilbon quarries, Lam-
bertville, N. J. One man was seriously injured.
(7.)— Several rim bolts failed February 3 in a fly-wheel at the Arlington
Mills, Lawrence, Mass.
(8.) — On February 14, a large fly-wheel burst at the power house of the
Charlottesville and Albemarle Ry. Co., Charlottesville, Va. The accident was
due to racing of the engine when the governor belt broke, and was made pos-
sible by the failure of the governor to operate in its low safety position, through
lack of adjustment. The property loss was estimated at $15,000.
(9.) — A fly-wheel exploded February 21, at the plant of the American
Metal Wheel and Auto Parts Co., Toledo, O. The wreck was due to a deranged
governor, injured through the bursting of a driven pulley on a line shaft.
1913.] THE LOCOMOTIVE. 209
(lo.) — On March i, a fly-whccl rim fractured at the plant of the Peoples
Gas and Electric Co., Mason City, Iowa.
(ii.) — The fly-wheel on an oil well engine burst March 4, near Butler,
Pa. One man was killed.
(12.) — A fly-wheel burst March 6, at the mill of the West Yellow Pine
Co., Olympia, Ga. The cause is given as an inoperative governor.
(13.) — A gas engine fly-wheel burst during a test on March 7, at Oakland,
Cal. A machinist, engaged in testing the outfit, was instantly killed.
(14.) — On March 19, the fly-wheel of a variable speed engine driving a
paper machine burst at the plant of the New Haven Pulp and Board Co., New
Haven, Conn. The engine and paper machine were badly wrecked, the loss
totalling about $6,000.
(15.) — During a storm which unroofed the buildings of the National Roll-
ing Mill, at Vincennes, Ind., on March 21, the belts were stripped from two
eight foot fly-wheels by the falling debris. The engine when relieved of its
load ran away, and exploded both wheels. Two men were seriously injured.
(16.)— A fly-wheel burst April 18 at the Glens Falls, N. Y., plant of the
International Paper Co. The wheel is 14 feet in diameter.
(17.) — On April 30, the fly-wheel on a small gasoline engine used for
domestic purposes and owned by Joseph Havir, at Plattsmouth, Neb., exploded.
Mr. Havir was instantly killed.
(18.) — A gas engine fly-wheel burst May 2, at an oil well on Morrison's
Run, near Warren, N. Y. No one was injured.
On Fusible Plug's.
We have many inquiries from time to time concerning fusible plugs. These
inquiries run all the way from requests for advice as to methods and materials
for filling, to questions as to the best location in some particular type of boiler.
The Locomotive has had little or nothing to say on this subject for many years
and although we must admit that there is little that is novel to offer at this time,
still it is possible that a general review of the subject may be of interest to some
of our readers.
Fusible plugs are often misrepresented. Their true function is not to save
a boiler in which the water has gotten dangerously low, but to act as a low
water alarm, calling the matter to the attention of the boiler attendant, who can
then take the necessary steps to save his apparatus.
Fusible plugs are ordinarily made of brass with a hexagonal head at one end
to permit of their being screwed in with a wrench, and threaded with a standard
tapered pipe thread. They are either inside plugs or outside plugs depending
upon whether they are designed to be screwed in from the water or fire side of
the sheet or tube they are to protect. A tapered hole is drilled through the
center of the plug, from end to end, with the large end toward the water side
of the sheet when the plug is in place. The tapered hole is then filled with a
fusible metal, which will be crowded tightly into it by the boiler pressure. The
operation of the plug when in good condition is about as follows : As long as
the inner end of the plug is covered by water, it will remain at a temperature
essentially the same as the water, or about at the boiHng point corresponding to
210 THE LOCOMOTIVE. [July,
the pressure carried. The exact temperature will depend of course upon the
cleanliness of the boiler, for there will be a much greater temperature difference
between the metal and the water in a badly scaled boiler than in a perfectly
clean one. When the water level falls low enough to expose the plug, the
steam can no longer take heat away from the metal as fast as it is supplied by
the hot gases with the result that the temperature rises and when the melting
point of the fusible material is reached it softens and is promptly blown out by
the steam pressure. Steam issuing from the orifice will tend to lower the boiler
pressure somewhat, and will perhaps effect a slight deadening of the fire if the
plug is located so that the jet can blow back into the furnace, but the principal
effect as we mentioned above is to warn the boiler attendants that something
is wrong in time for remedial measures to be adopted.
It will be seen that for prompt and certain action a fusible plug must be
filled with a material whose melting point is but slightly above the temperature
of the water in the boiler at its working pressure, allowing leeway enough for a
moderate and quite safe rise in temperature of the metal above the water tem-
perature when the boiler is somewhat scaled. Many different alloys are available
for such a use, and nearly any desired melting point may be obtained by a proper
mixture of metals. These alloys have been very carefully studied by the manu-
facturers of automatic sprinkler heads for fire protection, so that sprinklers may
be had to fuse at almost any temperature which is thought desirable as a
protection against incipient fires. There is one important difference however
between the action of an alloy in a sprinkler head and in a fusible plug, namely
that in the plug the metal is constantly exposed to the chemical action of the
flue gases on the one hand, and the scale forming and corroding properties of
the boiler water on the other. The result is that almost all metals when used
as fusible plug fillers undergo a slow change. On this account most of the
fusible alloys soon become worthless in service and reach a state of decompo-
sition where it is practically impossible to melt them at all. This being true,
and because a pure metal is much more stable and dependable under such
conditions than any alloy, i^ has become the custom to fill all plugs with pure
Banca tin. This metal will remain in serviceable condition longer than any
other material whose melting point is at all suitable. It may be depended upon
to melt promptly at about 449 degrees F. which corresponds to a pressure of
about 365 lbs. gauge. Since tin will melt long before steel will be injured, but
will remain solid at temperatures well above those corresponding to any
ordinary steam pressure, it will serve in practice as a universal filling material,
and it is required by law in many states, as well as by the United States Steam-
boat inspectors. One must not rest under the impression however that a tin
filled plug will undergo no deterioration in service, for we frequently find cases
in which the metal has become hard and crystalline with a thick coating of
oxide at the ends, and in this condition the melting point may be very high
indeed. Because of this fact, it is important that the plug be so placed that it
is accessible both from the steam and fire side of the boiler at inspection, so that
the boiler inspector or the engineer in charge may frequently observe if the
metal is changing. So long as the metal is clean, and seems soft and malleable
when struck with a light hammer, no serious trouble need be anticipated.
There is another reason, quite as important as the first why a fusible plug
should be placed in an accessible location. It is the inborn tendency of some men
1913] THE LOCOMOTIVE. 211
to neglect or actually dispense with any attachment which is hard to replace.
We have found fusible plugs with wrought nails driven in to take the place
of the metal which had run out rather frequently, and many instances have
been brought to our attention in which an ordinary pipe plug was found by the
boiler force to be a ready substitute for the more useful trouble maker. A
case in point is the location of the plug in a vertical tubular boiler. In all such
boilers except the submerged head type, the plug if it is to be of service must
be located in a tube. A hand hole is usually placed in tlie shell opposite the
plug which must be screwed into one of the tubes in the outer row. With the
tubes commonly used, a very small plug is required, and the boiler must be quite
cold and empty to below the hand hole level before a plug can be replaced. We
do not wish to reflect upon those laws, in force in many states, which require a
plug in this type of boiler, but we do desire to show that its use is at least a
debatable question.
As to the location which we would recommend with various types of boilers,
we must first state definitely that wherever legal requirements have been
adopted bearing on this important question, they should be accurately followed
as a failure to do so may involve the boiler owner in serious difficulty. This
is especially true in the event of an accident occuring to a boiler which is not
equipped in strict compliance with the law. A general rule would be to place
the plug at that level below which the water line should never be allowed to fall,
even in an emergency, when there is a fire on the grate. Place it in the most
accessible location which will satisfy the first requirement, and by accessible
we mean easily reached from both the fire and water sides if possible. The
third and last requirement is that the plug be as near the furnace as it may, so
that it may be heated to the fusing point in the shortest possible time after
being uncovered. Perhaps it may be well to illustrate this rule with a few
tjpical plug locations in familiar types of boilers. In internally fired boilers of
the Locomotive, Cornish, or Lancashire type, the plug is usually located in
the furnace crown at the highest point, and it ordinarily projects through the
crown about an inch, so that it will be uncovered before the crown sheet is
entirely dry. In Scotch marine, boilers of the wet back type, the plug would be
located in the top of the combustion chamber, while in the dry back type of
Scotch boiler, the plug is placed in the back tube sheet two inches above the top
row of tubes. In the horizontal tubular type, the plug is placed in the rear tube
sheet or head, two inches above the tube tops. In water tube boilers the plug
is placed if possible in the steam drum at the lowest permissible water level,
and if possible in the first pass of the gases. An access door in the setting
opposite the plug is of great assistance in this case. With those water tube
boilers in which vertical or nearly vertical tubes terminate in an upper drum,
the fusible plug is usually placed in the lower head of this upper drum. Special
cases of course require special treatment, but we believe that by intelligently
applying the general rule which we have given, a satisfactory location may be
arrived at for nearly every boiler type. One additional caution is necessary in
the case of water tube boilers with regard to the level at which the plug
should stand. In many of these vessels the tubes terminate in the upper drum,
and are secured to it by a rolled or expanded joint. In such cases the fusible
plug should be high enough so that the tube ends will still be covered when the
plug operates, for if these tube ends are overheated, all the tubes in the boiler
mav be ruined.
212
THE LOCOMOTIVE,
[July,
C C. Perry, Editor.
HARTFORD, JULY, 1913.
Single copies can be obtained free by callitig at any of the company's agencies.
Subscription price 50 cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
The policies of all companies writing steam boiler insurance express in some
way a provision which exempts the insurer from liability for loss due to the
explosion of a boiler, the safety-valve of which is adjusted to blow at a pressure
in excess of that approved for it by the Company and recorded either by the
policy or otherwise. This is obviously a necessary condition of such an insurance
contract for the setting of the safety-valve normally determines the limit of
pressure which the boiler will carry, and a limitation in pressure to that at
which the insurer is willing to undertake the risk, is but proper and just. It is
generally so recognized and accepted.
But occasionally an incident arises which shows that while the right of the
insurer to limit the pressure is admitted, there is a misunderstanding of what
influences should determine the value recorded as the limit of that pressure.
This misunderstanding arises with boiler owners, — and sometimes, too, with
boiler underwriters, who should know better, — because of a failure to identify
the recorded pressure as that of the maximum, safety-valve setting, as dis-
tinguished from the pressure which the insuring Company might approve as
within the limitations of safety for a particular boiler structure. Usually, it is
true, the strength of a boiler, its condition or the character of its construction
determines the pressure at which its safety-valve should be set, but this is by
no means always the case. Very frequently it is the strength or condition of
some other boiler that is the limiting factor. For the pressure in a number of
boilers connected together is of course the same in all, and if one of them for
any reason is weaker than the others, the pressure on all must be limited to that
which that weaker boiler may safely sustain. To limit the pressure, the safety-
valve must be adjusted to blow at not higher than that pressure and thus in
accordance with the policy provision a pressure, less than the structure of some
of the boilers would warrant, is recorded as approved. Other considerations,
too, lead to the same result. For instance, a boiler may be strong enough for a
pressure of one hundred pounds per square inch but the purposes of its operation
1913.] THE LOCOMOTIVE. 213
may be best attained at 15 lbs, per sq. inch. Under such a condition the insuring
company may feel it advisable that the safety-valve be set for twenty pounds,
not because a higher pressure is unsafe, but because if set at a higher pressure
the valve would seldom if ever operate under pressure, and it should occasionally
be raised by pressure to demonstrate its condition. Under such circumstances
it is the twenty pound pressure which the policy should record as approved.
All this, of course, is to show that an assured, under a steam boiler policy,
should not feel himself aggrieved that some higher pressure is not recorded in
his policy for a boiler which, he is confident may safely carry it, until he has
learned the reason for the limitation. It will usually be found that there is a
reason, and a sound one, too.
There seems to be still a strongly rooted feeling among engineers and
engine owners that shaft-governed engines are free from fly-wheel accidents due
to over speed. This notion is no doubt based on the supposition that since the
governor is more nearly an integral part of the engine than the belt or gear
driven pendulum type, it is unlikly to become deranged. Of course this is true
as far as it goes. That is, a shaft governor is simple and positive. It is free
from the menace of broken or displaced belts and it will shut down the engine
in the event of many of the casualities which may occur to it. But shaft
governors do go wrong in ways which permit the engine to race and as we have
shown before the imprisoned weights may even cause a fly-wheel to disrupt if a
break in the confining springs or linkage allows them to strike a heavy blow
upon the inner surface of the wheel rim. Some engine builders have overcome
this difficulty bj^ placing the governor in a separate wheel or governor case,
as they call it, which is attached to the crank shaft alongside the fly-wheel. This
is unquestionably a step forward and yet the wreck illustrated on another page
was on just this very type of engine.
The moral of all this is, that all engine wheels should have insurance pro-
tection. We do not for a moment desire to be construed as discrediting the
value or desirability of stops and governors. Provide them by all means, get
the best the market affords and keep them in first class order by utilizing to
the fullest the expert knowledge available through an insurance company's in-
spection service. But do not lose sight of the insurance value of a fly-wheel
policy for just these " impossible cases " and do not think that a special providence
surrounds your particular engine with a sort of mysterious halo of safety.
Joseph R. Ensign was elected a director of the Hartford Steam Boiler In-
spection and Insurance Company at a meeting of the board of directors held
Friday, June 27, 1913, to fill the place made vacant by the death last December
of George Burnham of Philadelphia. Mr. Ensign is a resident of Simsbury,
Ct, and is the vice-president of the Ensign-Bickford Company of that place,
manufacturers of safety blasting fuses.
214 THE LOCOMOTIVE. [July,
Mr. Ensign was graduated from Yale University with the class of 1889 and
received the degree of M.A, from that institution in 1891. In addition to his
connection with the Ensign-Bickford Co., he is a director of The ArHngton Com-
pany, Arlington, N. J., The Tariffville Lace Company, Tarififville, Ct., The Stand-
ard Fire Insurance Co., Hartford, Ct., and is a trustee of the Hartford Seminary
Foundation. He represented the town of Simsbury in the legislative session
of 1910-1911.
Boiler Explosions.
January, 1913 (concluded from the April Locomotive).
(29.) — A tube ruptured January 10, in a water tube boiler at the plant
of the Inland Steel Co., Indian Harbor, Ind.
(30.) — On January 10, four sections of a cast iron sectional heating boiler
ruptured at the plant of the Hunt Spiller Mfg. Corporation, South Boston,
Mass.
(31.) — Several tubes failed on a locomotive attached to Bessemer and
Lake Erie passenger train No. 21, at East Pittsburg, Pa., on January 10. Two
men were slightly injured.
(32.) — A saw mill boiler exploded January 10, near Brinkhaven, O. One
man was fatally injured, and several others less seriously injured.
(33.) — A header connecting two boilers burst January 10, at the Atlas
Distillery, Peoria, 111. No great damage was done.
(34.) — A tube ruptured January 11, in a water tube boiler at the plant of
the Dixie Portland Cement Co., Richard City, Tenn. One man was injured.
(35.) — On January 11, a tube failed, and four cast iron headers ruptured
in a water tube boiler at the plant of the Grasselli Chemical Co., Grasselli, Ind.
(36.) — On January 11, a tube ruptured in a water tube boiler at the plant
of the John B. Stetson Co., Philadelphia, Pa.
(37.) — A greenhouse boiler exploded January 11, at the North Side
Greenhouse, Minneapolis, Minn. Julius Rieck, the fireman, was pitched from
his cot into a cellar, as the result of the accident, but he fortunately escaped
with but slight injury.
. (38.) — A tube ruptured January 12, in a water tube boiler at the Brand
Brewery of the United States Brewing Co., Chicago, 111. H. Buesing, fireman's
helper, was killed.
(39.) — On January 13, a boiler exploded at the plant of the McMillan
Lumber Co., Pine Barren, Fla. One man was killed, one injured, and the plant
badly wrecked.
(40.) — On January 14, a boiler ruptured at the Buckeye Clay Pot Co.'s
plant, Toledo, O.
(41.) — A fuel economizer exploded January 14, with great violence, at
the Glenlyon Dye Works, Saylesville, R. I. Two men were killed, seven or
eight injured, and property was damaged to the extent of about $26,000.
(42.) — A heating boiler burst in a school at Vidalia, La., on January 14.
1913] THE LOCOMOTIVE. 215
(43.) — A heating boiler exploded January 15, in the basement of Joseph
Harper's dry goods store, in the Bronx, New York City. One person was
slightly injured.
(44.) — A cylinder head was blown from the main engine at the Parrel
Foundry and Machine Co.'s plant, Waterbury, Ct., on January 15. Two men
were severely scalded and bruised.
(45.) — A boiler exploded January 16, in a saw mil] at a lumber camp a
few miles from Booneville, Miss. One man was killed, and four others injured.
(46.) — On January 17, a water tube boiler failed at the University of
Wooster, Wooster, O.
(47.) — Two boilers exploded January 17, at the north shaft of the Home-
Riverside Mine, Leavenworth, Kans. ; 150 miners were isolated in the mine
for four hours, until spare boilers could be put in operation, and the hoists
set working again.
(48.) — A tube ruptured January 18, in a water tube boiler at the plant
of the American Water Works and Guarantee Co., Connelsville, Pa. One man
was injured.
(49.) — A tube ruptured January 18, in a water tube boiler at the plant of
the Miller Lock Co., Philadelphia, Pa.
(50.) — A water back in a range exploded January 18, in the home of Mr.
J. A. Gray, Fort Collins, Kans. Mr. Gray was painfully injured by the
explosion, which is said to have been due to the freezing of the pipe connections.
(51.) — Two men were killed and several injured, by the explosion, January
20, of a fuel economizer, at the Arragon Mills, Arragon, Ga. The property loss
was estimated at $10,000.
(52.) — Two boilers exploded January 20, at the mill of the Howland
Pulp and Paper Co., Howland, Me. Two men were killed and three injured,
while the property loss was in the neighborhood of $18,000.
(53.) — A tube burst January 21, in a water tube boiler at the silk mill
of A. G. Turner, Willimantic, Ct. The boiler was seriously injured through
overheating, as the fire could not be hauled after the accident.
(54.) — A tube failed January 23, in a water tube boiler at the Lower
Union Mills of the Carnegie Steel Co., Pittsburg. Pa. One man was injured.
(55.) — An air receiver exploded in the Pennsylvania R. R. yards at
Youngswood, Pa., on January 24. A cap, blown from the receiver, broke a
steam main, with the result that two men were seriously scalded, one of them
probably fatally.
(56.) — A boiler exploded January 24, at an oil pumping station, near
Bradford, Pa. One man was fatally injured.
(57.) — A tube ruptured January 25, in a water tube boiler at the plant
of the American Steel and Wire Co., Waukegan, 111.
(58.) — On January 28, a tube ruptured in a water tube boiler at the mill
of the Lehigh Portland Cement Co., Mitchell, Ind.
(59.) — A boiler exploded January 29, at the Cleveland, O., plant of the
Upson Bolt and Nut Co., injuring four men.
(60.) — A tube ruptured January 31, at the plant of the Allen and Wheeler
Co., Troy, N. Y. William Lawade, engineer, and H. McAlpine. fireman, were
injured.
(61.) — On January 31, a tube ruptured in a water tube boiler at the Glen
Allan Oil Mills, Glen Allan, Miss.
216 THE LOCOMOTIVE. [July,
February, 1913.
(62.) — On February ist, a blow-off failed at the saw mill of T. A. Foley,
Paris, 111. C. O. Willison, the assistant engineer, was scalded.
(63-) — A boiler ruptured February 3, at the cotton mill of the Aiken Mfg.
Co., Bath, S. C. The damage was confined to the boiler.
(64.)— A boiler ruptured February 4, at the plant of the Albert Hansen
Lumber Co., Garden City, La.
(65.) — Twelve sections in a cast-iron heating boiler ruptured February 4,
at the Elizabeth School, Worcester, Mass.
(66.) — On February 5, three sections fractured in a cast-iron heating
boiler at the Lincoln and Maple Ave. School, District 95, Cook County, at Brook-
field, 111.
(67.) — On February 5, a cast-iron sectional heater failed at the warehouse
of the Pittsburgh Plate Glass Co., Boston, Mass.
(68.) — A tube ruptured February 6, in a water tube boiler at the Congress
Hotel, Chicago, 111.
(69.) — On February 6, a blow-off failed at the plant of the Fort Henry
Mining Co., Buhl, Minn.
(70.) — A boiler exploded at the saw mill of T. R. Ritchey, near Rusk,
Tex., on February 6. Two men were killed and five others injured, while con-
siderable damage was done to the mill property.
(71.) — A tube ruptured February 7, in a water tube boiler at the plant of
the Scoville Mfg. Co., Waterbury, Conn. Joseph Paul, fireman, was injured.
(72.) — A tube rupured February 7, in a water tube boiler at the plant of
the New Orleans Railway and Light Co., New Orleans, La.
(73.) — On February 8, a section cracked in a cast iron sectional heater
at the Central Hotel, H. B. Dougherty, prop., Maysville, Ky.
(74.) — A blow-off pipe failed on February 9, at the plant of the West
Virginia Pulp and Paper Co., Williamsburg, Pa. Considerable damage was
done to the boiler.
(75.) — A heating boiler exploded February 10, at an apartment house
located at 21 17 Guilford Ave., Baltimore, Md. The building was badly wrecked
both by the explosion, and the fire that followed. No one was injured, though
several had rather narrow escapes.
(76.) — A fuel economizer exploded February 10, at the mill of the Jack-
son Fibre Co., Bemis, Tenn. Two were killed, and five or six others injured.
The property loss was estimated at $25,000.
(77.) — On February 11, five cast-iron headers ruptured in a water tube
boiler at the plant of the Ehret Magnesia Covering Co., Fort Kennedy, Pa.
(78.) — A boiler ruptured February 12, at the stone mill of W. McMillan
and Son, Bedford, Ind.
(79.) — A tube ruptured February 12, in a water tube boiler at the plant
of the Columbia Railway Gas and Electric Co., Columbia, S. C.
(80.) — A boiler exploded February 12, at the Star Mills, Eau Claire, Wis.
Owing to the fact that the boiler was carrying but a low pressure at the time,
the damage was slight.
(81.)— A boiler exploded February 12, at the mill of the Menominee
White Cedar Co., Menominee, Mich. The property damage was estimated at
$500, but the engineer and watchman were both badly scalded.
1913.] THE LOCOxMOTlVE. 217
(82.) — A boiler ruptured February 13, at Wharf No 2. of the Maine Cen-
tral R. R. Co., Portland, Me. The damage was confined to the boiler.
(83.) — On February 13, a tube ruptured in a water tube boiler at the plant
of the Allegheny County Light, Co., 13th St.. Pittsburgh, Pa. Marion Dilacombo
and John Farr, ash wheelers, were injured.
(84.) — On February 13, the blow-off pipe attached to the No 5 boiler failed
at the Protestant Episcopal Hospital, Philadelphia, Pa.
(85.) — A section in a cast iron sectional heating boiler failed February 12,
in the basement of the Trinity Reformed Church, West New York, N. J.
(86.) — A boiler ruptured at the power house of the Edison Works, East
Orange, N. J., on February 13.
(87.) — On February 14, the blow-off pipe attached to the No. 4 boiler
failed at the Protestant Episcopal Hospital, Philadelphia, Pa. (This accident
is distinct from No. 84, which took place to the blow-off of the No. 5 boiler the
day before.)
(88.) — On February 14, eight sections of a cast-iron sectional heating boiler
failed in the business block of the Snow Association, 105-107 Federal St., Bos-
ton, Mass.
(89.) — A boiler ruptured February 15, at the Sargent Coal Co., Newburg,
Ind.
(90.) — A tube ruptured February 15, in a water tube boiler at the plant
of the Studebaker Corporation, Carriage Works, South Bend, Ind.
(91.) — A boiler exploded with considerable violence on February 15, at the
saw mill of C. R. Cummings, Wallisville, Tex. Four men were killed, five
others seriously injured, and the property loss was estimated at $ro,ooo.
(92.) — A tube ruptured February 16 in a water tube boiler at the plant of
the Crescent City Stock Yard and Slaughter House Co., New Orleans, La.
(93.) — A boiler exploded February 17, at the saw mill of James Nevill &
Son, Gaithersville, Ark. The plant was destroyed, but no one was injured, as
the accident occurred just after the help had left for the night.
(94.) — On February 17, the boiler of a Delaware and Hudson locomotive
exploded in the railroad yards at Mechanics\nlle, N. Y. Two men were badly
injured, and the boiler was projected about 200 feet.
(95.) — A tube ruptured February 17, in a water tube boiler at the power
house of the New Orleans Railway and Light Co,, New Orleans, La.
(96.) — On February 19, a boiler ruptured at the plant of the Milwaukee
Western Malt Co., Milwaukee, Wis.
(97.) — The crown sheet of a locomotive type boiler collapsed February 19,
at the plant of the Bridge Pasteurized Milk Co., Wichita, Kan.
(98.) — A section ruptured February 19, in a cast iron sectional heater at
the Cleveland School, Special School District of Camden, Camden, Ark.
(99.) — A boiler exploded February 19 at the plant of the Camick Junk
Co., Oil City, Pa. The boiler, which was an old one, had been undergoing
repairs, and was being tested under steam at the time of the accident. One
man, Samuel Blythe, was on top of the boilers making repairs to a steam valve
(according to press accounts) and was very seriously, and perhaps fatally
injured. He was projected about 75 feet, receiving many broken bones, beside
severe scalds and bums.
218 THE LOCOMOTIVE. [July,
(lOO.) — On February 19, a heater exploded in the apartment house be-
longing to Annie Shaffer, Holyoke, Mass. One of the tenants in the build-
ing has brought suit for $1,000 for damage resulting from the explosion.
(loi.) — An extracting machine exploded February 19 at the Park Woolen
Mills, Giattanooga, Tenn. One man was killed and two others injured as a
result of the accident, which was said to have been due to an over pressure of
steam.
(102.) — On February 21, a boiler ruptured at the plant of the Jupiter Coal
Co., Denver, Col.
(103.) — A boiler used for pumping out oil wells exploded February 21.
at the wells of the South Penn Oil Company, near Unity, Pa. One man was
seriously injured.
(104.) — A tube ruptured February 22 in a water tube boiler at the mill of
the Piermont Paper Co., Piermont, N. Y. Steve Pauko and Brome Barfiero,
firemen, were injured, while considerable damage was done to the boiler.
(105.) — On February 22, a tube ruptured in a water tube boiler at the
blast furnace of the Pickand Mather Co., Toledo, O.
(106.) — On February 24, a boiler ruptured at the Brush Light and Power
Co.'s power house, Brush, Col.
(107.) — A boiler ruptured at the mines of the Munro Iron Mining Co.,
Iron River, Mich., on February 25. The damage was small.
(108.) — On February 25, a tube collapsed in a vertical tubular boiler at
the plant of the Pittsburgh Plate Glass Co., Crystal City, Mo. Three men were
injured.
(109.) — A boiler, the property of the Henry C. Clark estate, coal dealers,
ruptured February 25, at Providence, R. I.
(no.) — A tube ruptured February 28 in a water tube boiler at the plant
of the Mahoning and Shenango Ry. and Light Co., Youngstown, O. Mike
Murphy, water tender, was injured.
(in.) — A hot water boiler burst February 29, in the workshop of Nathan
Somers, hat manufacturer, Philadelphia, Pa. One man was injured, and some
damage resulted to the building.
March, 1913.
(112.) —A tube ruptured March i, in a water tube boiler at the Waukegan,
111., plant of the American Steel and Wire Co.
(113.) — On March i, a tube ruptured in a water tube boiler at the plant
of the Northern Texas Traction Co., Handley, Texas.
(114.) — A boiler ruptured March 2, at the wood alcohol plant of Riefler
and Sons, Honesdale, Pa. S. Kisner, fireman, was injured, and the boiler was
considerably damaged.
(115.) — On March 3, a boiler ruptured at the plant of the Western Cart-
ridge Co., Alton, 111.
(116.) — A tube ruptured March 3, in a water tube boiler at the plant of
the Atlantic Ice and Coal Corp., Chattanooga, Tenn. Jesse Thomas, fireman,
was injured.
(117.) _A boiler exploded March 3, in the cellar of the store occupied by
the Robert Schmitt Co., Nyack, N. Y.
1913.] THE LOCOMOTIVE. 219
(ii8.) — A boiler exploded March 3, at the Moore saw mill, Gladewater.
Tex. Two men were killed and three others were injured, probably fatally.
The mill was badly wrecked.
(119.) — The boiler of a Pennsylvania R. R. locomotive, drawing a special
train loaded with troops on the way to the presidential inauguration, exploded
March 3, at East Rahway, N. J. The engineer was killed and the fireman so
severely injured that his recovery was considered doubtful. The engine was a
complete wreck.
(120.) — A cast iron header ruptured March 4, in a water tube boiler at the
plant of the Voight Milling Co., Grand Rapids Mich.
(121.) — A boiler exploded March 4, in the plant of the Milwaukee Litho-
graphing Co., Milwaukee, Wis. The damage was estimated at $3,500.
(122.) — Charles Denton, a 14-year-old boy, was severely scalded March 4,
at Old Alton, Tex., by the explosion of a toy boiler which he had made. The
small boiler is said not to have had any safety valve.
(123.) — A boiler exploded on March 4, in the greenhouse of J. S. Polland,
Cedar Rapids, la. The damage was largely confined to the boiler and chimney.
(124.) — A blow-off pipe failed March 5, at the Omaha General Hospital,
Omaha, Neb.
(125.) — On March 5, a tube ruptured in a water tube boiler at the plant
of the Nichols Copper Co., Laurel Hill, L. L, N. Y. Paul Smegel, fireman, was
injured.
(126.) — On March 5, a tube failed in a water tube boiler at the Helm-
bacher Forge and Rolling Mill Plant of the American Car and Foundry Co., St.
Louis, Mo. Tliree men were injured.
(127.) — Ten cast iron headers ruptured March 6, in a water tube boiler
at the plant of the El Dorado Light and Water Co., El Dorado, Ark, The boiler
was seriously damaged.
(128.) — On March 6, a tube ruptured in a water tube boiler at the Isabella
Furnace of the Carnegie Steel Co., Etna Boro, Pa.
(129.) — A boiler exploded March 6, at the plant of the Solvay Process
Co., East Syracuse, N. Y. The explosion caused the destruction of a large
caustic conveyor, and much damage was done by the caustic liberated.
(130.) — A water front in a kitchen range exploded March 7, at the home
of William H. Gallagher, New Britain, Conn. The range was wrecked, and
slight damage resulted to the house furnishings.
(131.) — A boiler using the waste heat f:om a steel furnace exploded
March 7, at the Wilkes Rolling Mill, Sharon, Pa. Thirteen men were injured,
three of them fatally.
(132.) — A tube ruptured March 8, in a water tube boiler at the plant of
The J. S. Brill Co., car builders, Philadelphia, Pa. One man was injured.
(i33-) — On March 10, an accident occurred to the boiler of a locomotive
at the plant of the Fordyce Lumber Co., Fordyce, Ark.
(134.) — A boiler ruptured March 12 at the plant of the Princess Furnace
Co., Glen Wilton, Va.
(135.) — A tube ruptured March 13, in a water tube boiler at the plant of
the American Sheet and Tin Plate Co., Cambridge, O.
220 THE LOCOMOTIVE. [July,
(136.) — On March 15, a tube ruptured in a water tube boiler at the Colo-
rado Springs Light, Heat and Power Co. plant of the United Gas and Electric
Corp., Colorado Springs, Col.
(^37-) — A tube ruptured March 16 in a water tube boiler at the plant of
the Plainville Mill and Elevator Co., Plainville, Kan.
(138.) — On March 16, a cast iron heating boiler ruptured at the Imperial
Hotel, Atlanta, Ga.
(i39-) — A cast iron sectional heater failed March 16, in the Price building,
Florence, Neb.
(140.) — A blow-off pipe failed March 18, at the Hotel Montrose, operated
by the Cedar Rapids Hotel Co., Cedar Rapids, la.
(141.) — On March 18, a cast iron sectional heater failed at the apartment
house of Samuel Harris. 1 13-115 Leonard St., New York City.
(142.) — On March 20, a cast iron cross box failed in a water tube boiler
at the plant of the Standard Roller Bearing Co., Philadelphia, Pa.
(143.) — The crown sheet of a boiler at the plant of the American Equip-
ment Co., near Lebanon, Pa., failed March 21. One man was painfully burned,
and the plant was shut down pending repairs.
(144.) — A boiler used for heating the Christian Church, Normal, 111., failed
March 22. The damage was slight.
(145.) — Two cast iron headers ruptured March 24, in a water tube boiler
at the Friedman Mfg. Co. plant of Armour & Co., Union Stock Yards, Chicago,
111.
(146.) — On March 24 a tube failed in a water tube boiler at the plant of
the Ashaway Line and Twine Co., Ashaway, R. I.
(147.) _ A boiler ruptured March 24, at the plant of the Worcester Salt Co.,
Ecorse, Mich. The boiler was badly damaged.
(148.) —A tube ruptured March 25, in a water tube boiler at the plant of
the Tonawanda Board and Paper Co., Tonawanda, N. Y.
(149.) — On March 27, two sections of a cast iron heating boiler failed at
the Irving School, Salt Lake City, Utah.
(150.) —A blow off failed March 27, at the plant of the Yolande Coal and
Coke Co., Yolande, Ala. One man was scalded.
(151.) _ A boiler ruptured March 29, at the Vinita Electric Light, Ice and
Power Co. plant of the Middle West Utilities Co., Vinita. Okla.
(152.) — A locomotive boiler exploded on the Texas and Pacific R. R.,
between Fort Worth and Handley, Tex., on March 29. One man was killed
and two others were seriously injured.
(153.) _ A boiler burst March 31 at the plant of the Dominion Cloak Co.,
Toronto, Can.
April, 1913.
(154.) —On April i, a blow-off pipe failed at the laundry of Tiffany Bros.,
Aberdeen, S. D.
(155.) —The boiler of a Chicago, Milwaukee and St. Paul locomotive ex-
ploded April I, near Franksville, Wis. Three men, the engineer, fireman and
a tramp, were injured, the tramp fatally.
(156.) —A tube ruptured April 2, in a water tube boiler at the plant of the
Crescent Portland Cement Co., Wampenn, Pa. Three men were injured, but
the property damage was small.
1913.] THE LOCOMOTIVE. 221
(157) — On April 5, a blow-off pipe failed at the plant of the Spring Perch
Co., Bridgeport, Conn.
(158.) — On April 7, a tee in a steam pipe line failed at the plant of the
Florsheim Shoe Co., Qiicago, 111. Ben Franklin, fireman, was injured.
(159) — A tube ruptured April 8, in a water tube boiler at the plant of the
Duquesne Light Co., Pittsburgh, Pa. Martin Haherty, fireman, was injured.
(160.) — Two cast iron headers ruptured April 9, in a water tube boiler
at the plant of the Alpha Portland Cement Co., Martins Creek, Pa.
(161.) — An ammonia boiler exploded April 10, at one of the plants of the
Moore Ice Works, Pensacola, Fla. Four men were killed and the plant was
demolished.
(162.) — A number of tubes failed April 11, in a water tube boiler at the
plant of the Crescent City Stock Yards and Slaughter House Co., New Orleans,
La.
(163.) — A kitchen boiler burst April 13, in the home of Frank W. Huff,
Philadelphia, Pa. The accident is attributed to starting a fire in the range
when the water supply to and from the boiler had been shut off. The cook was
so badly injured that she was not expected to live.
(164.) — On April 13, a boiler ruptured at the plant of the Lovegren Lum-
ber Co., Cherry Grove Ore.
(165.) — A boiler exploded April 13 on the property of the Barnsdall Oil
Co., near Bartelsville, Okla. The boiler was attached to a well drilling outfit,
and was completely demolished. One man was painfully, but not seriously
injured.
(166.) — A boiler ruptured April 14 at the brewery of C. F. Bach, Sebe-
waing, Mich.
(167.) — On April 14, a boiler ruptured at the plant of the Indianapolis
Abattoir Co., Indianapolis, Ind.
(168.) — A tube ruptured April 15, in a water tube boiler at the power
house of the Terre Haute and Eastern Traction Co., Indianapolis, Ind.
(i6g.) — A blow-off cock failed April 16, at the plant of the Border City
Ice and Cold Storage Co., Fort Smith, Ark.
(170.) — On April 17, a blow-off pipe failed at the power house of the Lake
Erie and Western Railway Co., Lima, O. One man was scalded.
(171.) — On April 17, two men were trapped and severely scalded by the
failure of a steam pipe in a manhole where they were working, at the plant of
the New York and Philadelphia Package Co., Paulsboro, N. J.
(172.) — A man was seriously scalded April 17, by the bursting of a steam
pipe in the boiler room of the American Ice Co., Philadelphia, Pa.
(173.) — On April 19, a tube failed in a water tube boiler at the Washington
Hotel and Improvement Co.'s building, Seattle, Wash.
(174.) — A boiler exploded April 19 which was used for oil well drilling
near Venice, Pa. Two young boys were killed, and two men seriously but not
fatally injured.
(175.) — A boiler used for irrigation pumping near Selma, Cal., exploded
April 19. Frank Rouch, the owner of the outfit, was instantly killed and his '
son was very seriously injured. The boiler was an old one which had formerly
seen service on a traction engine.
222 THE LOCOMOTIVE. [July,
(176.) — A steam boiler exploded April 21, on an oil lease at Tuna, Pa.
One man was seriously injured.
i^77-) — On April 22, a boiler exploded at the Thompson brickyard. Mount
Pleasant, Mich. Four persons, one of them a nine-year-old girl, received inju-
ries from which they died, while several others were more or less severely in-
jured. The property damage was considerable.
(178.) — A tube ruptured April 22 in a water tube boiler at the plant of
the Charleston Consolidated Railway, Light and Power Co., Charleston, S. C.
(179.) — A boiler exploded April 22,, at the saw mill of A. E. Frankford,
Columbia, Pa. Mr. Frankford and Henry Stotz were seriously injured, and the
property loss was estimated as in the neighborhood of $1,000.
(180.) — A boiler rupured April 26, at the Monroe Mine of the Oliver Iron
Mining Co., Hibbing, Mich.
(181.) — On April 28, a tube ruptured in a water tube boiler at the Trenton
plant of the American Bridge Co., Trenton, N. J.
(182.) — On April 28. a cast iron sectional heating boiler failed at the
Imperial Hotel, Atlanta, Ga.
(183.) — On April 30, a section in cast iron heater No. i ruptured at the
Sixth Street School, Louisville, Ky.
(184.) — On April 30, a section in No. 2 cast iron heating boiler ruptured at
the Sixth Street School, Louisville, Ky. (Two separate accidents on the same
day.)
(185.) — A boiler exploded April 30, at the saw mill of George Rowsey,
near Danville, Ky. The plant was completely wrecked, and two men were
seriously injured.
THE HARTFORD STEAM BOILER INSPECTION AND INSUR-
ANCE COMPANY is now issuing to its policy-holders its " Vacation Schedule "
for 1913. Like those of previous years, this schedule affords a most convenient
form for arranging and recording the holiday period allotted to each of the
clerks or other employees of an institution. From it at a glance may be deter-
mined how many and what members of the force will be absent on any given
date and thus by a little foresight and care the assignment of the same days
to those whose simultaneous absence would cause inconvenience may be avoided.
Copies may be obtained by our policy-holders on application to the nearest
of the offices listed on the last page of this issue.
Tie Partloril Steam Boiler iDspectioq aqd Insurance Gompaqg.
ABSTRACT OF STATEMENT, JANUARY 1, 1913.
Capital Stock, . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate
Loaned on bond and mortgage.
Stocks and bonds, market value.
Interest accrued.
Total Assets,
$186,187.28
285,163.53
90,600.00
1,193,285.00
3,506,178.40
75,600.51
$5,337,014.72
LIABILITIES.
Premium Reserve,
Losses unadjusted,
Commissions and brokerage, .
Other liabilities (taxes accrued, etc
Capital Stock,
Surplus over all liabilities.
> 1, 000,000.00
1,925,594.88
$2,211,732.44
94,913-83
57,032.71
47,740.86
Surplus as regards Policy-holders,
Total Liabilities,
$2,925,594.88 2,925,594.88
$5,337.01472
LYMAN B. BRAINERD. President and Treasurer.
FRANCIS B. ALLEN, Vice-President.' CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
E. J. Murphy, M. E., Consulting Engineer.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON,
Hartford, Conn.
Attorney,
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD
Vice-Pres. and Treasurer, The JEtnA
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
CHARLES M. JARVIS, formerly Presi-
dent, The American Hardware Cor-
poration, New Britain, Conn.
FRANCIS T. MAXWELL, President,
The Hockanum Mills Company, Rock-
ville. Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY, Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
and General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
JOSEPH R. ENSIGN, Vice-Pres.. The
Ensign-Bickford Co., Simsbury, Conn.
of Pittsburgh
Incorporated 1866.
Charter Perpetual.
m Hariforil suani Boiiei Iqspeciloii ami lusDraqcii Gonipaiii
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Department.
ATLANTA, Ga.,
611-613 Empire Bldg.,
BALTIMORE, Md., .
13-14-15 Abell Bldg.,
BOSTON, Mass.,
loi Milk St. .
BRIDGEPORT, Ct., .
No. I Sanford Bldg. .
CHICAGO, 111., .
160 West Jackson St.
CINCINNATI, Ohio, .
First National Bank Bldg.
CLEVELAND, Ohio, .
Century Bldg. .
DENVER, Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn., .
56 Prospect St.
NEW ORLEANS, La.,
833-835 Gravier St. .
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA, Pa.,
Cor. Fourth and Walnut Sts.
PITTSBURG, Pa.,
1801-1802 Arrott Bldg.,
PORTLAND, Ore., .
306 Yeon Bldg.,
SAN FRANCISCO, Cal.,
339-341 Sansome St.
ST. LOUIS, Mo.,
319 North Fourth St.
TORONTO, Canada. .
Continental Life Bldg.,
Representatives.
W. M. Francis,
Manager and Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
Joseph H. McNeill, Chief Inspector.
W. G. Lineburgh & Son, General Agents.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
Tame3 L. Foord, Chief Inspector.
J. T.' Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager and Chief Inspector. •
Thos. E. Shears,
General Agent and Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Chief Inspector.
Peter F. Pescud, General Agent.
R. T. BuRWELL, Chief Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
CoRBiN, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams, Assistant Chief Inspector.
J. J. Graham, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, Bates & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
C. D. AsHCROFT, Manager.
J. P. Morrison, Chief Inspector.
H. N. Roberts,
General Agent.
(jARTFOgti
Vol. XXIX. HARTFORD, CONN., OCTOBER, 1913.
No. 8.
COPYRIGHT. 1913, BY THE HARTFORD STEAM BOILER INSPECTION AND INSURANCE CO.
An Unusual Fly-Wheel Break. Birmingham, Alabama.
258
THE LOCOMOTIVE,
[October,
Fly-Wheel Explosion at Birming'ham, Alabama.
A large fly-wheel burst Aug. 20 at the plant of the Payne and Joubert ^la-
chine and Foundry Co., Birmingham, Ala. The wheel, which was 15 feet in di-
ameter, with a 26 inch face was of the split type, cast in two sections. It was
joined at the rim by bolted flanges, and by the usual bolted construction at the
hub. There were eight arms. The wheel served to transmit the load from an
18x36 inch Corliss engine to a generator, by means of a 24 inch belt. The speed
was controlled by a fly ball governor of usual type, with a link type safety knock
out, arranged for automatic operation in the event of governor belt breakage.
The normal speed was 75 R. P. M.
We are told that a considerable peak load on the generator caused the cir-
cuit breaker to operate, relieving the engine very suddenly. The subsequent
racing was noticed by the fireman and he called to the engineer who had stepped
out of the engine room. The engineer, realizing what had happened, ran for the
throttle, but only succeeded in getting in the path of one of the larger fragments
of the wheel. He was instantly killed.
Fig. I. Showing the Course of the Fr.'^gments.
Portions of the wheel were thrown both in front and to the rear of the engine,
as is shown in detail in our sketch. Fig. i. The roof and walls of the engine
room were badly wrecked, though the roof had been repaired when the photo-
graph Fig. 2 was taken. One large piece passed completely through a gon-
dola car that was standing on a siding alongside the engine room, as our sketch
shows.
Perhaps the most unusual feature of this wreck is shown on the front cover.
One large portion of the wheel composed of a section of the rim, three spokes
and half the hub is seen to have remained intact. It is very unusual for a hub to
leave the shaft in wrecks of this kind, indeed this is the first instance of such be-
havior which has come to the writer's attention.
The following explanation for this curious behavior has been suggested, and
we believe that it is the most plausible view so far advanced. Let us suppose
that the rim flanges were the weakest elements in the wheel's construction, and
this is in line with the results obtained when wheels of this type have been
speeded to destruction experimentally. Their failure might result -in portions
of rim adjacent to the flanges, with perhaps a spoke or so, leaving the wheel.
If this should happen without wrecking those parts of the rim between two or
three spokes, as in this instance, the whole stress due to the centrifugal force of
the remaining material, would be transferred from the rim, which had carried it
1913.]
THE LOCOMOTIVE
259
Fig. 2. The Wrecked Engine Room.
like a stretched hoop so long as it was unbroken, to the hub bolts. This would
have the effect of stressing these bolts far in excess of their ordinary working
load, and they might be expected to fail in tension, as these particular bolts evi-
dently did, permitting the fragment of the rim with its attached spokes and half
hub to be projected as a unit. Of course, it is difficult to see why the failure of
the rim flanges did not wreck the entire rim, shearing the spokes and leaving the
hub in place on the shaft, which is the ordinary mode of failure, but to this we
can only ofter the photographic evidence that in the present instance this did not
happen. Perhaps some of our readers can suggest a more reasonable expla-
nation.
Autog-enous Welds for Boiler Work.
We are constantly requested to approve boiler repairs of various forms that
have been accomplished by means of autogenous welding of the parts, and
260
THE LOCOMOTIVE.
[October,
while we feel that there are many kinds of repair to which this process is
admirably adapted, we have consistently refused to approve such repairs where
the strength of the repaired part is of vital necessity to the safety of the boiler.
We are not alone in our distrust of this method of joining metals for the
purpose of boiler repairs or manufacture under the present condition of the
art of autogenous welding.
Professor Theodore Kautny of Niirnberg, who is considered one of the lead-
ing authorities of the world on this subject, is using his influence to prevent the
autogenous welding of boiler shells until some reliable method can be devised
for ascertaining the probable strength of a weld without destroying it. We
also understand that the United States Government does not approve of acety-
lene welding for boiler repairs where the parts welded are subjected to tensile
strain.
Fig. I. (Upper.) Etched Section of Longitudinal Seam.
Fig 2. (Lower). Etched Section of Weld Between Head and Shell.
One of the most important companies doing general autogenous welding in
this country advocates the licensing of equipment, operator and company where
engaged in boiler repairing, to the end that greater skill may be brought
to bear in making such repairs. There are so many conditions surrounding the
1913.]
THE LOCOMOTIVE,
261
making of a safe wclcl by this process that it liardly seems j)ossiI)le that all the
improper ones can be guarded against except possibly in a few cases presenting
difticulties of a fixed nature. In the oxy-acetylene process it is first necessary
to obtain the right mixture of gas. If too much oxygen is present, the material
is oxidized and the weld is left brittle and weak. Impurities in the oxygen
used may also have a bad effect on the strength of the weld. If storage tanks
are used as a means of supplying acetylene and the draught of gas from these
tanks is too rapid, some of the absorbent liquid may be drawn through the
connections to the burner and produce defects. A flame too rich in acetylene
may also cause injury to the steel. The expansion of the parts adjacent to the
weld, due to the heat necessary to make it, may leave tremendous internal
stresses in the plate or other part that is welded which cannot even be esti-
mated. This is such a variable factor that only the nicest judgment could be
of any value in determining whether a given repair may be made with safety
or not.
Fig. 3. Welding of Head to Shell. Note the Rough Character of the Work.
In a few instances, we have sanctioned the autogenous repair of cast iron
sectional boilers used for very low pressures where the nature of the structure
surrounding the defective part would seem to indicate that no severe local strains
262 THE LOCOMOTIVE. [October,
might be set up in the act of welding. However, our experience with this kind
of repair has been very discouraging, for while the welding has held in most
cases, subsequent breaks have developed which were produced by shrinkage
strains at the weld.
One of the worst specimens of autogenous welding that has come to our
notice was through the failure of a receiver separator connected to a turbine.
While this cannot be taken as a fair sample of welded work, still it shows how
poorly such work can be done, and aside from the poor design of this vessel,
there was nothing to definitely show that the welding was not what it should
be. For while the welds were roughly made, this does not always indicate that
the surfaces are not properly joined. This receiver had been formed entirely
by means of the autogenous welding process, the longitudinal seam, head seams
and nozzles all being welded. The general dimensions of the vessel were 30"
in diameter by 5' long, with 3-8" shell and heads. The accident was due to
the lower head of this receiver blowing out, the receiver operating in a vertical
position, and after an examination of the parts the only wonder that it had
ever remained together.
Figure i shows a section across the longitudinal seam which has been etched.
By examining this section it will be seen that there is a line of holes at each
side of the V representing the surfaces of the plate and there was very little
sound metal bonded together along this seam. It will be seen from Figure i
how poorly the contour of the cylinder was maintained at the joint, for by
placing a rule on the cut, the shell will be seen to be perfectly straight, and
while the cut only extends two inches across the seam, this flat space was five
inches each side of the weld. With this misshapen seam and lack of bond
between the parts, the only explanation that can be advanced to show why it
held together at all (which it did for two years) is that the draft of steam was
steady.
Figure 2 shows an etched cross section of the connection between the upper
head and the shell of the receiver, the head being on the left-hand side of the
figure. A close inspection of the weld at this point will show that there was
almost no sound contact between the welding material and head at this point.
It is evident from Figure 2 that the head was only dished and that no attempt
was made to flange down the edges so as to bring the points of maximum
bending sti-ess away from the weld.
Figure 3 is a view of the inside of the separator showing a portion of the
top head (at the bottom of the figure) and the longitudinal seam. Some idea
6f the roughness of the welding can be gained from this view but the parts
themselves looked much worse than the cut shows.
Figure 4 shows a general view of the receiver with the top head lying
towards the observer. On the ground at the left is seen the bottom head
which was blown out. This head was dished outwards the same as the upper
one, but when it failed, the force of the pressure forced it down over a pipe
standard that supported it from the floor. The nozzle on the left-hand side
of the receiver, which was stripped off by the explosion, was of 10" size. This
nozzle was made up of a flange butt welded to a short section of 10" pipe
and instead of flanging the opposite end of the pipe in order to attach it to
the shell, a sheet steel collar was welded on, which in turn was welded to the
shell of the receiver. The head and longitudinal seams on this vessel were
1913.]
THE LOCOMOTIVE
263
bad, but the nozzle seams were worse. The welded on collars did not fit the
contour of the shell, and numberless shims and many nails were used in filling
the voids between the shell and collar on the nozzle. If Figure 4 is examined
carefully, some of these shims may be seen around the opening on the left-
hand side.
Such work as this is more likely than anything else to refard the progress
of autogenous welding, which we believe has a real field of usefulness even in
boiler work, but we are not yet ready to approve it for repairs where the safety
of the boiler is directlv affected.
Fig. 4. The Wrecked Sep.\rator.
Boiler Explosions in Great Britain.
We compile and publish as complete a list of boiler and fly-wheel accidents
for the United States as possible, but the list is incomplete and to a certain
extent in error because we are forced to take much of the information from
the daily press, a source noted for its inaccuracy where technical matters are
concerned. Furthermore, a great many minor accidents never reach the news-
papers because they are not attended with personal injuries, and therefore have
no especial " news " value unless the property loss is considerable. In marked
contrast with this are the statistics gathered in Great Britain by the Board of
Trade. Under the Boiler Explosions Acts of 1882 and 1890 every boiler cas-
ualty, no matter how trivial, even so small an occurrence as the leaking of a
single rivet, becomes as much a case for official investigation as though ac-
companied by injury or death. The Board of Trade is required by this act to
264
THE LOCOMOTIVE.
[October,
investigate fully every such accident and make a public finding as to its cause
which must fix the responsibility for it. These inquiries extend not only to
boiler accidents, but cover as well every type of steam containing apparatus,
including piping. They include also all accidents occurring on ships of Brit-
ish registry. The effect of this act, is to reduce boiler accidents to a minimum,
for all parties concerned, whether owners, operatives, manufacturers, designers,
or those responsible for the inspection of the apparatus realize that the extent
of their responsibility will be fixed without fear or favor.
The report of the Board of Trade for the year ending June 30, 1912, is at
hand, and is particularly interesting in that it gives in addition to the statistics for
the years 1911-1912, comparative figures for the thirty years during which the
Act has been in force. 0*f these statistics we will reprint such of the sum-
maries as seem to be of interest to our readers.
During the year ending June 30, 1912, there were 106 explosions. Of these
60 resulted in loss of life or personal injury. Thirty persons were killed, and
75 injured. The 30 deaths were caused by 14 explosions, 9 on land and 5 on
ships. In 20 out of 2."] explosions aboard ship no one was injured, while in the
remaining 7 accidents 13 were killed and 4 injured. The number of deaths for
the year is above the average for thirty years (26.3 per year), but this is largely
due to two explosions in each of which six were killed. It is interesting to
note that out of a total of ten accidents to heating apparatus, nine were caused
by the freezing of pipes.
Classification of the Causes of Explosions, and the Types of Boilers which
Exploded 1911-1912.
Causes. No.
Deterioration and Corrosion ....... 29
Defective Design, and Undue Pressure .... 17
Water Hammer Action ....... 8
Defective Workmanship, Material, or Construction . 16
Ignorance or neglect of attendants ...... 24
Miscellaneous ......... 12
Total
Types of Boilers.
Horizontal Tubular
Vertical
Lancashire and Cornish
Locomotive
Water Tube .
Tubes in Steam Ovens
Heating Apparatus
Steam Pipes, Stop Valve Chests,
Hot Plates, etc.
Economizers
Calenders and Drying Cylinders
Steam Jacketed Pans
Rag Boilers, Kiers, Still
Miscellaneous
Total
106
No.
15
7
4
2
6
10
10
24
4
4
4
4
4
8
106
1913.]
THE LOCOMOTIVE.
265
ST.\TISTICS 1882- 1912.
Totals
Personal Injuries
Year
No. of
Explosions
Lives Lost In,inrf>^
Total
... 1
1882-83 ... 45
35 33
68
1883-84
41
18 j 62
80 *
1884-S5
43
40 1 62
102
1SS5-86
57
33 79
112
1886-S7
37
24 44
68
1 88 7-88
61
31 52
83
i888-8q
67
33 79
112
1889-90
77
21 76
97
1890-91
72
32 61
93
1891-92
88
23 S2
105
1S92-93
72
20 37
57
1893-94
104
24 54
78
1894-95
114
43 85
128
1895-96
79
25 48
73
1896-97
80
27 75
102
1897-98
84
37 46
S3
1898-99
68
36 67
103
1899-00
59
24 65
89
1900-01
72
33 60
93
1901-02
68
30 55
85
1902-03
69
22 67
89
1903-04
60
19 45
64
1904-05
57
14 1 40
54
1905-06
54
25 21
46
1906-07
77
28 i 65
93
1907-08
73
23 50
73
1908-09
93
12 53
65
1909-10
103
14 62
76
1910-11
100
13 61
74
1911-12
106
30 75
105
• iSo
789
1,761
2,550
Average of 30 years
•2.7
26.
58.7
-85
Extraopdinapy Damage to Pipes of a Supepheatep.
(Reprinted from Vulcan, published by the Vulcan Boiler' and General Insurance Company-
Manchester. England.)
Man}' thousands of steam superheaters are in use, and in almost every case
it is found that the pipes will work for long periods w^th a negligible amount
of loss or depreciation in the material. In ordinary cases this is steel of the
highest quality and degree of maleability which is not found to suffer appre-
ciably by contact with steam at a less temperature than iioo deg. Fah. As this
temperature is far above those which occur in ordinary practice, risk of dam-
age on this account is most exceptional. We have, however, met with a case
in which tubes which were exposed to steam of extraordinarily high tempera-
266
THE LOCOMOTIVE
[October,
ture on both sides were therefore converted into black or magnetic oxide of
iron.
An experiment has been practiced for probably the greater part of a century
in which steam is passed through an iron tube which is heated to redness, or,
say, to a temperature of 1300 deg. Fah. Under these conditions the steam
suffers decomposition, and this method is sometimes adopted for the production
of hydrogen. When the iron is used in a fine state of division, as in filings,
the chemical action is sufficiently rapid to cause combustion and increased tem-
perature. For 100 parts of iron lost 138 parts of magnetic oxide are produced,
the chemical symbol for which is Fe304.
Fig. I.
Fig. 2.
In the case in question, the original thickness of the tubes was .080 in., equal
to No. 14 standard gauge (B. W. G.) in a section shown in Fig. i, the thickness
of the remaining metal is .012 in. on one side and on the opposite side the metal
has entirely disappeared. The thickness of the oxide is .047 on the outer side
and .065 on the inner side. The total maximum thickness of the oxide and
the residue of metal is .124 in., which it may be observed is considerably greater
than the original thickness of the metal, the difference being due to the expan-
sion of iron and steel in the process of oxidation. Therefore 80 to 100 per
cent, of the metal has been converted into oxide, and 15 to 20 per cent, re-
mains in its original condition. Fig. 2 shows the irregularity of the oxidized
surface, probably due to the current of steam. Fig. 3 shows the black oxidized
surface of the metal after the removal of the principal coating of oxide.
1913.1
THE LOCOMOTIVE
267
In the present case the boiler was heavily worked, and consequently the tem-
perature in the downtake was high. (This refers of course to a Lancashire or
Cornish boiler, where the gases pass down to the return flues. Editor.) Also
only about one-third of the total amount of steam produced was passed through
the superheater. By each of these conditions the temperature of the steam as
delivered from the superheater would be increased, and in the combined result
the temperature of the steam has been raised beyond the point of safety, as
shown by the chemical change produced.
The case is a most instructive one, and imperatively shows that super-
heaters should not be made
Fig. 3.
so large as to involve any
risk of causing excessive
temperature in the steam,
which obviously is attended
with grave danger in direct
regard to superheater, pipes
and engine ; also indirectly
in regard to the boiler.
Special caution is also
required in cases where
only one portion of the
steam is superheated. Dan-
ger is incurred when a large
demand for saturated steam
occurs simultaneously with
a total absence of demand
for superheated steam. It
is also conceivable that the
maximum degree of danger
would arise when a large
demand for saturated steam
coincides with a relatively
small but continuous call
for superheated steam.
It may also be noted that in some cases superheaters are fitted with a by-pass
arrangement, and that this arrangement will allow a portion of the steam sup-
plied to the engine to be in the saturated condition and thereby reduce the
amount of steam passing through the superheater. This by-pass arrangement
may be operated so that the entire supply to the engine passes the by-pass
valve and the superheater is left to soak in the full temperature of the down-
take, by which the superheater may suffer damage beyond possibility of resto-
ration. Therefore, whenever steam is shut off from the superheater, the whole
apparatus should be lifted out of the downtake, and steam supplied by temporary
means to suit the case.
268 THE LOCOMOTIVE. [October,
A Tank Explosion in an Iowa Laundry, with the Story
Which it Inspired.
On August II, a return tank or receiver exploded at the Sanitary Laundry,
Mason City, la. No one was injured, but there was some property damage, no
details of which escaped the efficient local news sleuth.
The tank itself was a lightly constructed affair some 3 ft. in diameter by
6 ft. high, built we are told of 1-8 inch plate. It served to collect the hot water
returned by the traps attached to the various laundry machines, and as a re-
ceptacle for the necessary make up feed of cold water. The feed pump suction
was connected directl}' to it. An ample vent pipe, leading to the atmosphere was
provided, but at the time of the accident it was closed by a stop cock, and it is
probable that a by-passed or defective trap permitted the entrance of steam so
that a dangerous over-pressure could accumulate.
We do not wish, however, to detract from the freshness of the local story
which we reprint in full from The Mason City Daily Times. We confess that
we are frequently at a loss to express ourselves when confronted with the
necessity of " writing up " an explosion. We cannot command such a wealth
of glowing expression as our western friend, although we suspect that that
familiarity which is the proverbial breeder of contempt may have taken some-
thing of the keenness from the sharp edge of our imagination.
Condenser in Laundry Hits High Places.
N. C. KOTCHELL'S SANITARY LAUNDRY SHOOK TO FOUNDA-
TIONS BY CONCUSSION.
Boiler Tears Through Roof 500 ft. to Strayer House.
Residence on Fifth Street Damaged When Huge Missile Strikes Gables on Roof
and Rebounds to Street Missing Every Person Near in Its Flight — All
Glass in Windows Shattered — No one is Hurt.
The condenser apparatus of live steam returning from the machines on the
floor of the Sanitary laundry blew up at 4 o'clock yesterday afternoon, wreck-
ing the condenser room addition, twisting the deep well pump, breaking many
windows, but not so much as scratching a person. The iron pellet shot straight
from the roof 200 feet in the air. The condenser has a six foot receptacle three
feet in diameter for the returning steam. It is claimed there is no stop cock
valve to let ofT steam when the pressure increases. Evidently the cold water was
shut from the condenser. No one is held liable for blame in the matter. The
K. P. building suffered $25 damage, two bricks hurtling through an upper win-
dow, a gas pipe was flung northwest in exactly the opposite direction as the
course of the flying condenser and landed near the Tiss Drug store. Men
standing near spoke of the sheet of glass bursting from the windows like fine
snow. Seven inch walls crumpled up. The story would be ordinary was there
a death list. As it is, it is one of the most extraordinary chronicles in Mason
Cit}''s history.
By Harold Clark.
A condenser in the "boiler room addition of the Sanitary laundry, N. C.
1913.] THE LOCOMOTIVE. 269
Kotchell, proprietor, located on the southeast corner of State and Michigan, blew
up at 4 o'clock yesterday afternoon, wrecking the compartment in which it
stood, and shattering about every* window in the entire building, with the ex-
ception of those facing Michigan avenue on the east wall of the laundry proper.
The body of the exhaust steam condenser spouted up through the roof as if the
latter were made of tissue paper, and soared a hundred feet in the air, much like
a shot from a coast defense mortar battery, directing itself southeasterly and
hitting the roof of the J. A. Strayer residence, corner of Fifth and Michigan,
in the next block east.
The missile struck the west foot of the second gable, tearing away the cornice
to the peak, then dropped to the front gable of the dwelling, leaving a deep im-
print in the shingles; caromed to the porch, cutting a gash in its roof; bounded
to the sidewalk, the rim cutting through and rolled finally from the curb across
the street resting in front of the residence of Mrs. Nancy Graves, directly oppo-
site the Strayer residence.
Mrs. Str.wer at Home.
Mr. Strayer is a railroad conductor on the Milwaukee and was not home at
the time. Mrs. Strayer. an invalid, was present in the house, as was Miss T.
Anderson.. Neither lady realized what had happened until they were appraised
of the part their house had played in the freakish turn of events.
Fate had kept a tight grip on the reins, steering the hurtling bricks and flying
debris free of any person in the radius of the accident, contriving by subtle
means, as remarkable as the average person lives to experience, that not one life
was snuffed out and not even a scratch or splintered human bone left its scar
on the story to relate. The natural consequence would have been a morgue
filled with maimed and bleeding bodies, a hospital pregnant wi«^V. suffering and
a new supply of crape. Mason City wears a horseshoe collar.
The damage will amount to little when compared with the force expended
in the explosion, and probably $iooo will leave a margin around the edges.
Prior to the Explosion*.
The laundry had settled down to the quiet part of the day. Few of the ma-
chines were working and not many of the girls were on the floor. The building
faces the north. The front is made up of medium sized glass windows. The
office takes up a space about twenty-tive feet square in the northeast corner.
The machine department runs past the office on the west, having a partial
frontage on State street, and runs back clear to the boiler and condensing
room additions. The partitions around the office and that connecting the
boiler room, are filled with glass paned windows. Engineer William Edg-
ington had been up ten minutes from the boiler apartment, reached by a short
flight of steps, and had thrown some coal under the loo-h. p. boiler and attempted
to connect the belt on the deep well pump which supplies the laundry with water.
Foreman Nels Hansen was walking toward the door leading down into the
boiler room, and was within a step of it. Everything appeared running in the
usual routine and there had been no sign of danger.
The Concussion.
A deep, rumbling report rolled out and reverberated through the building.
270 THE LOCOMOTIVE. [October,
mixed with a staccato of splintered tingling glass. It broke swiftly into a
muffled roar as the sound was torn from the confined space, and as if a
bomb had burst asunder, the walls of the boiler room split into fragments while
a patch of roof opened and from its sagging cavity a steel balloon soared ma-
jestically a hundred feet skyward, finally alighting on the Strayer residence.
Clouds of steam puffed out and the roaring of broken valves and escape vents
made the wrecked pit a replica of charnel house indeed, from which a large
crowd, drawn by the detonation, expected to see mangled bodies carried out.
There was many a sigh of relief when it was whispered about that no one was
hurt.
The Pit Found a Wreck.
The pit was a wreck. The walls of the condenser room were built of four
inch hollow tile and a two and a half inch brick facing. The two outer sides
were razed to a ragged edge. The roof, framed with lumber and covered with
a felt waterproofing, sagged two feet — what was left of it. The boiler room's
south wall was gouged with a hole, 8 by 6 feet, and the entire side was sprung.
The boiler and condenser addition measured near 40 by 20 feet. The condenser
stood close to the main building partition and shot straight up. The pump on
the deep well was twisted sharply around and may be seriously damaged. None
of the machinery on the main floor sustained injury.
A Glass Snow Storm.
Four windows in the partition between boiler and machine floor were smashed,
four along the east wall were shattered, seven were broken in the front facing
the machine room, five were splintered in the south partition of the office and
four big ones in the office display on State were pounded to bits.
When the explosion occurred at the rear, there followed a puff outward, then
a strong suction which drew part of the glass in. The floor from end to end
was carpeted with fine particles. The first puflf of air carried a sheet of fine
glass over the front walk. A. O. Height, merchant policeman, was standing on
the corner of the Tiss drug store and says the flying glass dusted out like a
mist of snow. Mr. Height broke down hanging fragments which would prove
dangerous.
The proprietor says they felt a little jar in the main office, and no one knew
of the seriousness of the blast until they found themselves in the midst of a
wreckage of glass.
Condenser Top Missed Buchanan.
There were many narrow escapes. James Buchanan, a plumber employed
by the Boyd plumbing company, was working at the rear of the K. P. Building
adjacent east. When he felt brickbats driving his way he dove through a cellar
window of the new building. The top of the condenser three feet in diameter
flew past his heiid, missing him by a scant ten inches.
Broke Through K. P. Windows.
Two bricks crash -^d through the last window facing west on the south side
of the K. P. structure, tearing down an $18 electric light fixture within. Last
Saturday Garfield Breese and family moved from the flats. The room in which
1913.] THE LOCOMOTIVE. 271
the bricks lodged was the dining parlor. A couple other windows were broken
in this building, the damage amounting to $25.
Team Not Frightened.
A team of grays hitched to a farm wagon stood facing the seat of the ex-
plosion, not thirty feet distant, and outside of prancing around a bit they were
unmoved by the occurrence.
Tar Kettle Lost Stovei'ipe.
A tar kettle abutting the building used by a crew working for Mr. Stoddard
at the K. P. building, lost its stovepipe. Luckily the men had just left the spot
loaded with supplies.
A six foot, two inch gas pipe was flung northwest over the building lots and
landed on the sidewalk just a step east of the Tiss drug store on State street.
It hit the sidewalk and on the rebound deeply dented a steel signboard. This
pipe flew 250 feet on a straight line.
An Eye Witness's Version.
Fred Eggers, of the Republican Printing company, in the basement of the
building across the alley, saw the condenser shoot up from the building and says
it was a most remarkable twist of good luck that no one was injured.
What the Condenser is.
Engineer Edgington says the condenser is really an exhaust device. The
boiler keeps live steam in the wash tub, dryers and other apparatus of the
business. This steam has an exit in the condenser, into which cold water is
forced to turn the steam back into water. From some unknown cause the live
steam did not condense building up a pressure which the contrivance was unable
to withstand.
Explanation.
Those seeming to know, give the opinion that through some reason the cold
water had been accidentally shut off, which would give the condenser the same
pressure almost as was in the boiler. Its diameter was three feet with a length
of six feet. Its weight would probably scale 175 pounds.
Men seated in the park claim the spiral ascension of the iron airship was
plainly visible to them.
A Farmer's Luck.
A farmer whose team he held standing at the corner of Fifth and Michi-
gan, when the explosion came, turned his frightened horses east on Fifth, when
the condenser, caroming from gable to pejik of the Strayer house, struck the
curb and rebounding several feet high, leaped toward his team in big jumps.
He got out of the way by turning short in on the Graves lawn and around the
trees.
The condenser was of 14 gauge material, riveted with about three-quarter
inch rivets an inch apart. Mechanics stated that it had not much more body
to it than a rusty stovepipe.
272 THE LOCOMOTIVE. [October,
Obituary.
Edward J. Murphy.
Edward J. Murphy, for many years consulting engineer for The Hartford
Steam Boiler Inspection and Insurance Company, died Tuesday morning, Sep-
tember 2nd, after a lingering illness. He had been in failing health for the last
two or three years, suffering from heart trouble, but his hopeful disposition, and
indomitable will had helped him to rally and get out many times, even to the
extent of resuming his active work whenever he was able to make the trip from
his home to the office.
Mr. Murphy was born February 5, 1829, in the province of Ulster, Ireland-
He was educated in the private schools of Dublin. He studied drawing under
the Royal Art Society of Dublin and afterwards was graduated from the
Fanning Engineering Institute of the same city. His training was that of a
civil engineer and he graduated with honor.
Mr. Murphy was predisposed by family history and environment to lung
trouble and in consequence of this and his own impaired health was ordered by
his physician to take an ocean voyage. He sailed for this country on the
Cunarder America and after a two weeks' voyage from Liverpool he arrived
at Jersey City somewhat improved in health. He then went to Canada and
spent the first winter, that of 1849-50 with friends there.
In the year 1850 he made surveys in Ohio for a Philadelphia map publishing
concern, later performing the same kind of work in the central part of New
York. He was engaged in this work until the close of the year 1852. In 1853.
he was brought in touch with the city surveyor of New York and was made
first assistant under him during which time he assisted in laying out the street
car routes of the city.
In 1854 he was married to Jane Major Cassolani at the residence of her
brother, Henry Brougham Major, at Yonkers, N. Y. Soon after this he severed
his relations with the Engineering Department of the city of New York.
In 1855 the Woodruff & Beach Iron Works were in need of a chief drafts-
man and Mr. Murphy was recommended in the highest terms. He came to
Hartford in that year and although the work was somewhat different from civil
engineering, he gave the best of satisfaction from the first. This engagement
continued until the dissolution of the firm. Woodruff & Beach, as it is well known,
did some of the most important work for the government that was transacted
during the War. Beginning with 1861 Mr. Murphy was identified with the U.
S. Navy Department at these works during the construction of boilers for U.
S. S. Kearsage, Manitou, Minnetonka, and Piscataqua.
After this engagement he went West to further recuperate his health which
had become impaired by too close application to business. He was placed at
the head of a surveying party by a large company having a land enterprise in
process of development. He crossed the plains by wagon train, braving the
dangers of those days and at one time was obliged to have the protection of
U. S. cavalry as a guard from hostile savages. Upon his return he spent six
weeks in an open boat descending the Missouri River to civilization. In this
manner he recovered his health and, though frequently given up for dead at the
hands of savages, returned to Hartford in health and safety.
1913.]
THE LOCOMOTIVE,
273
Mr. Murphy was secretary and treasurer of the Hartford Foundry & Ma-
chine Company from the year 1872 until the close of its existence. From 1872
to 1878 he was a member of the Board of Fire Commissioners a position in
which he was specially useful by reason of his acquaintance with machinery,
machine designing and the executive management of details. He was largely
instrumental in obtaining for the city the first self-propelled fire engine ever
made and used in this country if not in the world. The late Chief Eaton, then
chief of the Fire Department, was also a strong advocate of the self-propelled
engine and was of considerable assistance to Mr. Murphy in carrying through
the plans for such an apparatus. In the latter part of 1878 he was chosen
president of the Board of Water Commissioners and remained in the position
two years when he resigned to accept the appointment of supervising engineer
of the Colt's Patent Fire Arms Manufacturing Company. Here he remained
until June, 1889 when he resigned to become the consulting engineer of the
Hartford Steam Boiler Inspection and Insurance Company, which position he
held until his death.
Edward J. Murphy.
274 THE LOCOMOTIVE. [October,
Mr. Murphy was honored with many places of public and private trust
during his fifty-seven years of residence in Hartford and aside from his presi-
dency of the Water Board and membership of the Fire Board he was a State's
Prison director from 1887 to 1893. He was also trustee of St. Peter's Church
Corporation and a director of St. Francis Hospital. He was a member of the
American Society of Mechanical Engineers and an associate of the American
Society of Naval Engineers, taking a lively interest in the activities of both
organizations. In addition to the professional work already noted he was
identified with the design and construction of large pumping engines used at
Brooklyn, N. Y., and St. Louis, Mo., and the engines of the U. S. Cruiser
Mohican and the sloops of war Pequot, Nipsic and Cayuga.
W. M. BOASE.
W. M. Boase, an inspector in the Baltimore Department of The Hartford
Steam Boiler Inspection and Insurance Company, died August 16, at St. Eliz-
abeth's Hospital, Richmond, Va. His death came at the end of a long illness,
and followed a critical operation, from which he was unable to rally.
]\Ir. Boase had been in the employ of the Hartford for about nineteen
years, and was exceedingly well liked by the men with whom he came in con-
tact. He was capable and energetic, and his loss will be keenly felt in the
department.
Mr. Boase was born in the Sicily Islands, England, in 1861, and before
coming with the Hartford, followed the sea, as an engineer. He held papers
as a chief engineer of ocean going vessels from the British Board of Trade.
He is survived by a widow and four daughters.
The Care and Lubrication of Air Compressors.
(Abstracted from an article in The Compressed Air Magazine.)
It is a fact that air compressors frequently pollute the mine air with danger-
ous gases, and sometimes explode, causing damage to persons and property.
In either case the same may be generally attributed to the excessive heating
in the presence of compressed air of the oil and foreign substances that have
collected in the cylinder, discharge pipe? and air passages and especially in and
around the valves. Volatilization and ignition of oil and other carbonaceous
matter occurs very rapidly in the presence of highly heated air.
It is therefore, important :
First. To keep the compressed air, while being compressed, at as low a
temperature as possible.
Second. To prevent oil and other carbonaceous substances from collecting
in any part of the machine or in the discharge pipes.
All ports and air passages should be as large as practicable and should be
kept free from obstructions and incrustations. In addition to partly closing the
ports, incrustation often causes the valves to stick resulting in disastrous con-
sequences.
1913.] THE LOCOMOTIVE. 275
To avoid incrustation and collecting of oil and foreign substances in the
machine and discharge pipes, high grade non-carbonizing oil may be used and
should be properly fed into the cylinder. Petroleum oil, especially free from
volatile carbon, with flash point of not less than 625 degrees F. is recommended.
The oil should not be too dense nor contain animal or vegetable oil. Do not,
in any case, use ordinary steam cylinder oil. Why? Because the heat in the
steam cylinder is moist, and the surplus oil is washed out, whereas, the heat
in the compressor cylinder is dry, thus causing the oil to stick and cake. For
the above reason, and also on account of the diflference in the character of
the proper lubricant and the work it has to perform, the proper feeding of
oil to the compressor cylinder, is very different from the oil fed to a steam
cylinder. Too much oil causes incrustation. A surprisingly small quantity of
good oil will give sufficient lubrication to air compressors. Watch your com-
pressor and cut the amount of oil down to the minimum of its requirements.
Oil should not be allowed to collect in the machine. In case it does, it should
be drawn off immediately.
Even when using the best oil, properly fed to the cylinder, the machine
should be cleaned frequently or when needed.
Do not use kerosene for cleaning! It is very dangerous. Kerosene has a
flash point of about 120 degrees F. and the temperature of the compressed air
may at any time reach 300 to 450 degrees F. and cause an explosion. The
best and safest method of cleaning is to feed into the air cylinder, soapsuds,
made of one part soft soap to 15 parts clean water. Feed a liberal amount of
this solution into the cylinder instead of the oil for a few hours or even for
a day, if necessary. The accumulation of this water and oil should be drained
off from time to time during the process by opening the blow-off valve at the
receiver.
To prevent rusting, it is necessary to run the machine and feed oil into
the cylinder for an hour or so after the cleaning process is completed and the
water drained off, so that the valves and all parts connected with the cylinder
will become coated with oil before shutting down the machine.
The temperature of the discharged air should never exceed 250 degrees F.
The machine should be watched and if the temperature exceeds the above it
should be shut down and cooled. If possible the cause of overheating should
be eliminated before starting up again.
The temperature increases as the pressure increases; therefore it would be
well to equip all air compressors with an automatic pressure or temperature
regulator, which will allow the compressor to run idle as soon as the pressure
or temperature in the receiver reaches a predetermined limit and likewise bring
the compressor into action again as soon as the pressure or temperature falls
below this limit. There are regulators on the market which apply to com-
pressors coupled direct to the engine, driven by electric motors, by belt or
otherwise.
As an extra precaution a fusible plug may be placed in the discharge pipe
near the compressor. • This plug should be made to fuse and blow out at a tem-
perature of between 325 and 350 degrees F.
276
THE LOCOMOTIVE,
[October,
mtM.
Q\ (0sm^
C. C. Perry, EIditor.
HARTFORD, OCTOBER, 1913.
Single copies can be obtained free by calling at any of the company' s agencies.
Subscription price 50 cents per year when mailed from this office.
Recent bound volumes one dollar each. Earlier ones two dollars.
Reprinting of matter from this paper is permitted if credited to
The Locomotive of The Hartford Steam Boiler 1. & 1. Co.
The subject of boiler specifications is always of interest to the boiler insur-
ance company. Indeed the extended use of specifications in boiler work has
come about very largely from the practice of boiler insurance companies making
specifications for new boilers for their assured in order that they may secure
safer and better construction, with better workmanship and materials of known
properties. The HartforJ has followed this practice from a very early date
and has done much pioneer work in the struggle for better and safer boilers.
It is therefore, with special interest that we read the reports of the recent con-
vention of the American Boiler Makers Association, held Sept. 1-4, at Cleveland,
O., devoted as it was so largely to a discussion of this question.
We regret that we have been able to read Mr. Durham's paper on Uniform
Boiler Specifications only in the abstract as yet. In his suggestions for uniform
specifications, he advocates many of the measures long insisted on by the in-
surance companies, and which have heretofore served to distinguish between
a " specification ", and a " commercial " boiler, such as a minimum factor of
safety of 5, with rigid requirements as to the reaming of rivet and tube holes,
the planing of caulking edges, and the calculation of the safe load upon weld-
less braces and through stays based on a maximum stress of 7,500 lbs. per
square inch. He also advocates very properly, the universal use of the double
butt strapped joint.
Further, we are rather inclined to agree with him that in branding plate,
the use of such numbers as will serve to definitely identify the mill test report
of each individual plate is of more consequence than the designations " flange "
or " firebox ". (Assuming of course that the tensile strength stamping would be
retained as at present.) For it is, after all, the definite physical and chemical
properties of tensile strength, ductility, and freedom from injurious sulphur-
and phosphorus within sharply defined limits which we want, and if a plate
fulfills the requirements for a particular use, it matters little from which pile
1913.] THE LOCOMOTIVE. 277
it is taken so long as we are prepared to assert beyond peradventurc that it
actually does possess the desired properties. On the other hand, we are in-
clined to take issue with him in recommending 60,000 lbs. as tlie minimum value
to be taken for the tensile strength of boiler steel. We believe that a degree
of ductility and freedom from brittleness under shock can be obtained in steels
of lesser tensility which will far outweigh the advantage in'*cost accruing to
the boiler maker from the possibility of using slightly thinner plate. We feel
sure that steel of from 55,000 to 60,000 lbs. tensile strength is still the best
available material for boiler construction.
It has been our pleasant duty several times recently, to record the acqui-
sition by the Hartford, of the steam boiler and fly-wheel business of other
companies. This business, principally from multiple line casualty companies,
has in each instance come to us because these companies could not afford to
maintain the necessarily expensive machinery of inspection in the face of the
small volume of business written. In this issue, we again reprint a news item
from the Hartford Times, giving the details of two more transactions of this
sort. The Locomotive is glad to extend a welcome to these new members of
the family of Hartford assured.
The question of the probable behavior of boilers and steam containing
apparatus in the event of fire is always one of interest. We have recorded in
these columns from time to time, instances both of the failure and the survival
of such vessels. That a serious explosion may be produced by a fire, especially
if the vessel is not provided with adequate means of relieving itself from an
undue pressure, or if its material is of such a nature as to be seriously
affected by exposure to a high temperature is self evident.
A striking illustration of this comes to our attention just as we go to
press, from the columns of Safety Engineering. On August 20th, Jersey City,
N. J., was swept by a conflagration, starting in a collection of cooper shops,
which resulted in a property loss estimated variously at from $500,000 to
$1,000,000. One of the buildings consumed was a soap works, and in it was
a rendering tank said to have been constructed of ^^ in. plate, and to have
been 4 ft. in diameter, by 9 ft. high. As is usual with this type of vessel, the
bottom course was conical in shape, and was provided at the bottom with a
cast iron nozzle, closed with a cast iron door. The tank was not however
provided with a safety valve. On the morning of the fire, the tank was charged
as' usual. When the fire reached the building, the tank, subjected as it was
to an intense heat, accumulated a high pressure of steam. In addition, the
cast iron door and nozzle became so weakened by the high temperature, that
they failed sooner than the steel plate of which the body of the tank was
278 THF LOCOMOTIVE. [October,.
built. As a result the contents of the tank were expelled through the bottom,,
on the failure of the door, and the tank was projected, sky rocket fashion,
some 100 ft. in the air landing about 400 ft. from its starting point.
Two important facts are forced upon our attention by this failure, first,,
that in spite of the knowledge which is in the possession of designing and
operating engineers, there are still many vessels in daily use, operating under
an internal steam pressure, with no effective provision to limit that pressure-
to a safe value. The other is the general unreliability of cast iron as a
material for use in boilers where it may be subjected at the same time, to high-
temperatures and the stresses produced by high pressures. Of course cast iron
in a rendering tank cannot be criticised from this standpoint, for rendering
tanks are by no means designed to withstand conflagrations. The fact remains
however, that there are many vessels in use where cast iron subjected to high
pressures, is at the same time forced to suffer the consequences of high
temperatures, and the failure of these cast iron parts furnishes all too great a.
proportion of the accidents recorded in our explosion lists.
One of the things that goes to make up Hartford service is the making of
specifications and drawings for new work contemplated by our assured. The
purpose of course is to secure for the purchaser, the best and safest boiler
that he can get for his money. The specification helps him to secure this
much desired result by supplying him in a usable form with the digested and
applied experience of our specialists in the boiler field. A further benefit to-
the purchaser arises through the knowledge that all the makers bidding on.
the specification are competing for the building of the same identical job,
which they know will be inspected, and must meet the specified standards of
material and workmanship. This fact while it may not reduce the bids to-
the lowest figure at which a boiler might be purchased, will on the other hand'
secure the best terms for a specification boiler.
If, as is usually the case, he submits the specifications to several manufac-
turers for bids and finally lets a contract based on it, the specification becomes-
a part of that contract or agreement between the purchaser and the boiler
maker. Our interest in the proceeding is over except in so far as we may be
called upon by the terms of the contract to inspect and pass upon the work-
manship and materials. In that event, our interest is strictly confined to
seeing that the contract, already made, is properly fulfilled.
If the boiler is built and delivered in strict compliance with the specifica-
tions all goes well. Frequently however the makers will suggest changes either
in the boiler itself or its attachments, and then a misunderstanding may arise-
as to our position in the transaction. Boiler makers very often refer these pro-
posed changes to us, asking us to permit them or approve them, when really
they are a matter between the makers and the purchaser only. If the pur-
chaser is willing to permit alterations in the terms of the contract, that is his-
business, not ours. We can of course advise him as to our views of the-
value of the proposed substitution, but the decision must rest with him.
1913.] THE LOCOMOTIVE. 279
It is undoubtedly true that changes in a specification are often desirable,
particularly when some substitute method or design, better suited to the maker's
shop equipment may be used with no sacrifice in safety or strength, and with
a gain in economy. On the other hand, the changes suggested are sometimes
such as will result in a much inferior product, and any saving in cost may be
dearly bought. But in any case, whether the changes are desirable or not,
we wish to make it very clear that the matter is entirely between the maker
and purchaser, that when we have given our best judgment as to what seems
to us the proper construction, by drawing specifications, and if desired, seeing
that they are carried out by inspection, we have fulfilled our entire part in
the proceeding.
Personal.
Mr. James P. Hagarty, who was appointed a special agent in 1910, and
who has very successfully devoted a portion of his time to soliciting since
then, has now given up his work in the mechanical department, and will give
his entire attention to the selling end of the business as special agent in the
Hartford Ofiice.
Hartford Steam Boiler Gets Tenth Acquisition.
Takes Over Business of Kansas City Casualty Co. For Which There Had Been
Keen Competition.
Second Within Few Weeks.
[From The Hartford (Conn.) Times, Sept. 3, 1913.]
It is understood that the Kansas City Casualty Company of Kansas City,
Mo., has just closed a reinsurance contract with The Hartford Steam Boiler
Inspection and Insurance Company, of this city, under which the Hartford com-
pany takes over and assumes all the Kansas City company's liability under its
various outstanding steam boiler policies.
Desirable Business.
President Brainerd of the Hartford Steam Boiler company confirms this
statement and explains that while the volume taken over is not large, there
has been keen competition between the companies to secure it, as it is of a very
desirable character, compact and well located. The Kansas City company began
business in 1910 and started with a paid up capital of $250,000, and undertook
to do a steam boiler business in connection with its other various casualty lines,
numbering some ten or a dozen of the more prominent ones. It stood well at
home and was popular throughout the territory in which it operated, and its
other lines will now be relieved of the burden of carrying the steam boiler line
which in the absence of volume cannot be conducted with profit.
280 THE LOCOMOTIVE. [October,
Another Only Few Weeks Ago.
It was only two or three weeks ago that the Hartford Steam Boiler took over
the steam boiler business of The United Casualty and Surety Co., of Memphis,
Tenn. This last acquisition makes the tenth company that has reinsured its
entire steam boiler business with the Hartford company, and a part of the
steam boiler business of two other companies has likewise been taken over
quite recently. The Hartford Steam Boiler company makes a specialty of in-
specting and insuring steam boilers, and of late the taking over of the steam
boiler business of other companies has seemingly become a prominent feature of
its business, as the steam boiler business of no less than seven companies has
been taken over during the last six or seven years.
Fly-Wheel Explosions, 1913.
(19.) — A large fly-wheel burst May 9, at the saw mill of the Crookston
Lumber Co., Bemidji, Minn. One man was killed, and considerable damage
done to the mill property.
(20.) — An engine and its fly-wheel were wrecked May 23, at the plant of
the Bay State Brick Co., Indian Orchard, Mass. No one was injured, but
the plant was shut down pending repairs.
(21.) — A fly-wheel burst June 9, at the plant of the Alpha Portland
Cement Co., Alpha, N. J. Two men were killed, and the property damage
was large. A detailed account of this wreck was published in the July issue
of the Locomotive.
(22.) — A centrifugal extractor exploded June 20, in the laundry department
of the shirt factory belonging to the Rice-Stix Dry Goods Co., St. Louis, Mo.
One man, the operator of the machine was instantly killed, while six others,
four of them girls were very seriously injured. One of the girls had her
shoulder literally torn from her body and was not expected to recover.
(23.) — A gear failed June 30, at the plant of the Scoville M'f'g Co.,
Waterbury, Ct.
(24.) — A fly-wheel, and another belt wheel exploded July 19, at the plant
of the Davis County Canning Co., Syracuse, Utah. No one was injured, but
the plant was forced to close at the height of the canning season, losing a
large amount of perishable stock which they could not save.
(25.) — A. L. Reim, a farmer was killed July 22. by the explosion of a
rotary ensilage cutter which he was operating. One of the knives is said to
have been propelled with such force as to sever a tree.
(26.) — A fly-wheel fractured July 23, at the plant of the Cooks Linoleum
Co., Trenton, N. J.
(27.)— An extractor burst July 24 at the Home Laundry, Passaic, N. J.
Three men were injured.
(28.)— An extractor exploded Aug. 2, at the works of the Bangor Steam
Laundry Co., Bangor, Me. One girl was killed, and three others hurt by the
explosion.
1913.] THE LOCOMOTIVE. 281
(29.) — A fly-wheel exploded August 20, at the plant of the Payne and
Joubert Foundry and Machine Co., Birmingham, Ala. One man wa.% killed,
and the property loss was considerable. (A complete description of this acci-
dent will be found elsewhere in this issue.)
(30.) — A fly-wheel attached to a sausage grinder burst August 28, at the
butcher shop of Breitenbach Bros., Escanaba, Mich. One man was injured.
(31.) — A large fly-wheel, 22 ft. in diameter, exploded September 6, at the
Liberty Mills, South Nashville, Tenn. One man was killed, three were injured,
and a property loss sustained estimated at $5,000. The cause of the accident
is said to have been the running ofif of a governor belt, allowing the engine
to race.
Boiler Explosions, May, 1913.
(186.) — A boiler exploded May i at the planer of the Castleberry-Flewellen
Co., Longview, Tex. Two men were seriously injured in addition to a consid-
erable property damage.
(187.) — A slight accident occurred to a boiler at the power house of the
Liberty Electric Light and Power Co., Liberty, Mo., on May 2.
(188.) — A tube ruptured May 3, in a water tube boiler at the plant of the
King Paper Co., Kalamazoo, Mich.
(189.) — On May 3, a boiler exploded at the saw mill of G. W. Guthrie, Pine
Creek, Va. Two men were killed, one critically injured, and the mill was a total
wreck as the result of the accident.
(190.) — On May 4, the crown sheet of ]\Iissouri Pacific locomotive No. 93
blew down, near Tipton, Mo. Two men, the fireman and a brakeman, were
injured.
(191.) — On May 5, a tube failed in a water tube boiler at the electric light-
ing plant of the City of Kalamazoo, Kalamazoo, Mich. Chas. Weisenberg, night
watchman, was injured.
(192.) — Two flues burst in a boiler at the coal yard of Brewster and Ab-
bott, Troy, N. Y., on May 6. The property was somewhat damaged by fire as
a result of the explosion.
(i93-) — A serious and unusual triple explosion occurred May 6. at the plant
of the Lapeer Gas and Electric Co., Lapeer, Mich. The accident resulted from
handling gasolene in some way so that its vapor passing over^ the boilers, ex-
ploded. This was followed in succession by the explosion of the boilers and a
gas storage tank. One man was fatally injured, and property was damaged to
the extent of some $60,000.
(194.) — The North Monroe Steam Mill Company's plant at Monroe, N. H..
was wrecked May 6, by the explosion of a boiler. One man was injured.
(195.) — A cast iron sectional healing boiler ruptured May 8, in the apart-
ment house of Alva Seybolt, Saratoga Springs, N. Y.
282 THE LOCOMOTIVE. [October,
(196.) — 'A boiler exploded May 8, at the saw mill of Price and Kinslow,
Glasgow, Ky. Three men were seriously injured, while the mill was badly
wrecked.
(197.) — A boiler exploded May 10, at the grist mill of Thomas Mattingly,
•near Lebanon, Ky. Mr. Mattingly was seriously scalded, while the mill was
badly wrecked, being unroofed by the explosion.
(198.) — On May 10, the bottom head of a vertical rendering tank blew off
at the plant of the Smith Bros. Packing Co., Denver, Colo. J. Agarth, night
•engineer and tankman was fatally scalded.
(199.) — A tube ruptured May 10, in a water tube boiler at the plant of the
Standard Steel Co., Alabama City, Ala. The damage was slight.
(200.) — An accident occurred May 10, to a boiler at the ice plant of Chas.
R. Haskins, Winden, Ga.
(201.) A tube ruptured May 11, in a water tube boiler at the plant of the
Standard Steel Co., Alabama City, Ala. (See item No. 199.)
(202.) — On May 11, a steam separator on the main steam line exploded at
the Buckingham Ave. plant of the Public Service Corporation of New Jersey,
Perth Amboy, N. J. M. Burke, oiler, was slightly injured, and the property
damage was in the neighborhood of $2,000.
(203.) — A tube ruptured May 14, in a water tube boiler at the Orkin Bros,
department store, Omaha, Neb. Three men were injured, one fatally.
(204.) — Three cast iron headers fractured May 14, in a water tube boiler at
the plant of the Sandusky Gas and Electric Co., Sandusky, O.
(205.) — A boiler exploded May 14, on the lease of the Cash Oil Co., Hum-
ble, Tex. One man was killed.
(206.) — On May 15, a hot water heater exploded in the basement of the
building occupied by the Boston Protective Co., Purchase St., Boston, Mass.
(207.) — A steam pump exploded May 17, on a boat belonging to the Western
Kentucky Coal Co., Paducah, Ky. Two men were killed.
(208.) — A tube ruptured May 19, in a water tube boiler at the Bordentown
Light Station of the Public Service Corporation of New Jersey. Bordentown,
N. J.
(209.) — On May 19, a tube ruptured in a water tube boiler at the Oak Park
Power Co. plant of the General Motors Co., Flint, Mich.
(210.) — On May 20, an accident occurred to a boiler at the planing mill of
the Brooks Scanlon Co., Kentwood, Ga. Extensive repairs were necessary to
the boiler.
(211.) — A tube ruptured May 20, in a water tube boiler at the N. Delaware
Ave. plant of the Philadelphia Rapid Transit Co., Philadelphia, Pa.
(212.) — A boiler ruptured May 24, at the plant of the W. H. Glover Co.,
Rockland, Me.
(2i3.>_A tube ruptured May 24, in a water tube boiler at the plant of the
American Steel and Wire Co., Waukegan, 111.
(214.) On May 29, a tube ruptured in a water tube boiler at the mill of
the Minneapolis Malt and Grain Co., Minneapolis, Minn.
(215.) —A cast iron header ruptured May 31, in a water tube boiler at the
plant of the Ohio Electric Railway Co., Lima, O.
1913.] THE LOCOMOTIVE. 283
June, 1913.
(216.) — A boiler exploded June i, on the farm of Eugene Houssiere, Pine
Prairie, Tex. Henry Davis, engineer, was fatally injured, while Robert Ham-
ilton, fireman, was less seriously injured.
(217.) — A boiler exploded June 3, at the plant of the Brooklyn Range and
Boiler Co., Long Island City, L. L, N. Y. One man was injured, probably
•fatally.
(218.) — On June 3, a boiler ruptured at the plant of the Leonard Ice and
•Coal Co., Leonard, Tex. The damage was confined to the boiler itself.
(219.) — A tube ruptured June 6, in a water tube boiler at the plant of the
Elmira Cotton Mills Co., Burlington, N. C.
(220.) — Two tubes ruptured June 6, in a boiler at the plant of the Berlin
'Brick Co., Berlin, Ct.
(221.) — On June 6, a tube ruptured in a water tube boiler at the South Jer-
sey Gas, Electric and Traction Co. plant of the Public Service Corporation of
New Jersey, Trenton, N. J. Eugene Holet, water tender, was injured.
(222.) — A blow-oflf pipe failed June 7, at the plant of the Lancaster Milling
•Co., Lancaster, Tex.
(223.) — On June 7, a tube pulled out of the tube sheet of a water tube
•boiler at the pulp and paper mill of the Thos. Phillips Co., Akron, O.
(224.) — A tube ruptured June 10, in a water tube boiler at the plant of the
Pennsylvania Water Co., Nadine Station, Pa. Frank Sarretti, fireman, was
•scalded.
(225.) — A tube failed June 10, in a water tube boiler at the plant of the
'Great Southern Lumber Co., Bogalusa, La.
(226.) — A boiler exploded June 10, in the basement of the Beth Israel Hos-
pital, New York City. A fire which followed the explosion created a panic
among the patients. One man was killed in the fire.
(227.) — A boiler exploded on the coal steamer E. M. Peck, at Racine, Wis.,
on June 11. Six were killed and seven or eight seriously injured, \vhile many
more received minor injuries. The ship was a complete wreck.
(228.) — On June 12, a boiler ruptured at the plant of the ]Manhattan Ice,
Light and Power Co., Manhattan. Kans.
(229.) — Three cast iron headers ruptured June 13, in a water tube boiler at
the plant of the Princess Furnace Co., Glenn Wilton, Va.
(230.) — A cast iron header failed June 14, in a water tube boiler at the
Northern Hospital for the Insane, Logansport, Ind.
(231.) — A tube ruptured June 16, in a boiler at the power house of the Mu-
nicipal Water, Light and Power Co.. Mackinac Island, Mich.
(232.) — On June 16, a header failed in a water tube boiler at the plant of
the Miller Lock Co.. Philadelphia. Pa.
(233.) — On June 16, the crown sheet of a locomotive collapsed on the dam
construction work of J. G. White and Co., Stevens Creek, Ga.
(234.) — A tube ruptured June 16, in a water tube boiler at the plant of the
King Paper Co., Kalamazoo, Mich. Two men were scalded, but the property
loss was practically confined to the boiler.
(^235.) — A ID horse power boiler used for wood sawing exploded at the home
■of Frank Owen, at Swifts Mills, N. Y., on June 16. No one was injured, though
five persons are said to have been gathered about the boiler just prior to the
:accident.
284 THE LOCOMOTIVE. [October,
(236.) — A bleaching kier exploded at the James Thompson mosquito net-
ting mill, Valley Falls, N. Y., on June 17. Two men were injured somewhat,
and property was damaged to an extent estimated at from $5,000 to 310,000.
(237-)— A boiler tube burst June 19, in a boiler at the Rugby Distillery,
Louisville, Ky. Three men were injured, one fatally.
(238.) —A large air tank exploded June 20, at the garage of T. J. Kennedy,
Batavia, N. Y. One man was slightly injured, and the building was badly dam-
aged.
(239.) —On June 20, a tube ruptured in a water tube boiler at the plant of
the Brier Hill Steel Co., Youngstown, O.
(240.)— A boiler ruptured June 20, at the plant of the Burlington Sanitary
Milk Co., Burlington, la.
(241.)— A tube ruptured June 20, at the plant of the Standard Steel Co.,
Alabama City, Ala.
(242.) — On June 20, a boiler ruptured at the bleachery and cotton mill of
the Great Falls Mfg. Co., Somersworth, N. H.
(243.) — The boiler of an El Paso and Southwestern R. R. locomotive ex-
ploded June 21, at Fairbanks, Ariz. Two men and two women were injured.
(244.) — A tube ruptured June 21, in a water tube boiler at the plant of the
Omega Portland Cement Co., Jonesville, Mich.
(245.) — One June 22>, a cast iron header ruptured in a water tube boiler at
Factory No. 2 of the Union Ice Co., Pittsburg, Pa.
C246.) — A small boiler exploded June 24, at the plant of the Good Luck
Polish Co., Louisville, Ky. The damage was small, as the boiler is said to have
been of but six horse power.
(247.) — On June 28, a tube ruptured in a water tube boiler at the Coal
St. station of The Public Service Corporation of New Jersey, Newark, N. J.
(248.) — On June 29, a boiler ruptured at the ice and brick plant of Chris.
N. Filing, Brush, Colo.
(249.) — A header was blown off the tubes in a water tube boiler June 30.
at the lumber mill of C. L. Willey, Chicago, 111.
July, 1913.
(250.) — On July I, a steam heated retort exploded at the Ainsworth and
Dunn Cannery, Blaine, Wash. The vessel was being tested under steam for
the first time when the explosion occurred, killing two men. From press re-
ports we are lead to believe that the accident was due to an effort to tighten
the clamping bolts of the door, while under pressure.
(251.) — A tube ruptured July 2, in a water tube boiler at the Allegheny
Steel Go's, plant, Brakenridge, Pa.
(252.) — A boiler ruptured July 2, at the plant of the Alacuky Lumber Co.,
Conasanga, Tenn.
(253.) — On July 6, a boiler ruptured at the Marion Brick Works, Monte-
zuma, Ind. It was necessary to replace the boiler with a new one.
(254.) —A boiler exploded July 7, at the St. Clair County Gas and Electric
Company's power house, Belleville, 111. One man was injured, probably fatally.
1913.] THE LOCOMOTIVE. 285
(255.) — On July 8. a tube pulled out of the tube slicet of a water tube
boiler at the plant of The National Lock Co., Rockport, 111., doing considerable
damage to the boiler.
(256.) — A tube ruptured July 10. in a water tube boiler at the plant of the
Central Ice and Cold Storage Co., New Orleans, La. The damage was small.
(257.) — On July II, a blow-off pipe failed at the Satinet Mill of the
Aldirch Mfg. Co., Charlton City, Mass. Peter Jorgenson, engineer and fire-
man, was scalded so severely that he died the following day.
(258.) — On July II, a tube ruptured in a water tube boiler at the plant of
the Minneapolis Malt and Grain Co., Minneapolis, Minn.
(259.) — A tube ruptured July 12, in a water tube boiler at the plant of the
Standard Steel Co., Alabama City, Ala.
(260.) — On July 13, a cast iron header ruptured in a water tube boiler at
Factory No. 2 of the Union Ice Co., Pittsburg, Pa.
(261.) — A boiler exploded July 13, on the oil lease of the National Pacific
Oil Co., Maricopa, Cal. One man was very severely scalded, though he is
expected to live.
(262.) — A slight accident occurred to a boiler at the plant of the \V. F. &
John Barnes Mfg. Co. Rockford, 111., on July 14.
(263.) — Through an accident to a boiler used for heating and pumping the
city supply of road oil, July 15, Mayor Horwege of Petaluma, Cal., who was at
the plant at the time, was very severely scalded.
(264.) — A valve blew out July 15. in the dynamo room of the LI. S. S.
Nebraska, at the Charleston, Mass., Navy Yard. Two men were scalded, one
fatally.
(265.) — On July 16, a cast iron header ruptured in a water tube boiler at
the plant of the Sandusky Gas and Electric Co., Sanduskj', O.
(267.) — On July 16, an accident occurred to a boiler at the plant of the
Polar Ice Co., Indianapolis, Ind.
(268.) — A boiler ruptured July 17, at the plant of Swift and Co.. Clinton,
la.
(269.) — Two men were killed and a third badly injured, July 17, as the
result of an explosion in the boiler room of the British freight steamer Fair
Mead, at Pier No. 3, Constable Hook, N. J.
(270.) — The boiler of a locomotive on the Texas and New Orleans Railroad,
exploded July 18, between Beaumont and Houston, Tex. The engineer and
fireman were instantly killed, and several passengers are said to have been
injured.
(271) — A boiler exploded at a grist and saw mill near Trinity, Ala., July
18. Two people including the proprietor of the mill were killed outright, two
were fatally injured, and a fifth was injured so severely as to make his recovery
a matter of doubt. The mill was completely demolished.
(272.) — A large air compressor exploded July 18 at the plant of the
Americus Automobile Co., Americus, Ga. No one was injured.
(273.) — A boiler ruptured July 18. at the plant of the Water Works Co.,
of Seneca Falls, N. Y.
(274.) — On July 18 a tube ruptured in a water tube boiler at the plant of
Jacob Dold Packing Co., Wichita, Kans.
286 THE LOCOMOTIVE. [October,
(275.) — A blow-off pipe failed July 20, at the plant of the Lake City Ice
Co., Cleveland, O.
(276.) — On July 21, three cast iron headers failed in a water tube boiler at
the plant of the Trenton Street Railway Co., Trenton, N. J. The damage to the
boiler was considerable.
(277.) — 'A boiler ruptured July 22, at the mine of the National Fuel Co.,
Aguilar, Colo.
(278.) — A threshing machine boiler exploded July 22, near Bedford, Ky.
Two men were badly injured.
(279.) — A valve failed on an Iron Mountain locomotive July 23, near Leola,
Ark. Both the engineer and fireman were painfully scalded.
(280.) — A tube ruptured July 23, in a water tube boiler at the Suburban
Plant of the American Gas and Electric Co., Scranton, Pa.
(281.) — On July 24, a tube ruptured in a water tube boiler at the power
house of the Public Service Corp'n of Northern Illinois, Blue Island, 111. Two
men were injured.
(282.) — On July 25, a tube ruptured in a water tube boiler at the plant of the
American Beet Sugar Co., Oxnard, Cal. Cecil Morgan, fireman, was killed and
J. Sandoval, boiler cleaner, was injured. The property damage was small.
(283.) — Two cast iron headers ruptured July 25, in a water tube boiler at
the plant of the Railway Steel Spring Co., Latrobe, Pa.
(284.) — Five cast iron headers ruptured July 25, in a water tube boiler at
the licorice factory of the McAndrews and Forbes Co., Camden, N. J.
(285.) — A serious fire resulted from the explosion of a boiler at the New
England Dyeing and Cleansing Co.'s plant. Maiden, Mass., on July 26.
(286.) — A boiler ruptured July 30, at the plant of the United States Cast
Iron Pipe and Foundry Co., Columbus, O.
(287.) — A water heating boiler burst July 30, at the Y. M. C. A. building,
Dixon, 111.
(288.) — On July 31, a tube ruptured in a water tube boiler at the plant of
the Hamilton Otto Coke Co., Mamilton, O.
(289.) — A boiler exploded at the plant of the Briscoe Lumber Co., Grand
Mound, Wash., on July 31. One man was killed, and two others seriously
injured.
(290.) — A boiler exploded July 31 on the oil lease of the Sun Oil Co., near
Tiffin, O. One man was perhaps fatally injured.
THe PaiKoril Steam Boiler lospectioq aqd iQSDiagce Gompaiig.
ABSTRACT OF STATEMENT, JANUARY 1, 1913.
Capital Stock, . . . $1,000,000.00.
ASSETS.
Cash on hand and in course of transmission,
Premiums in course of collection,
Real estate, ....
Loaned on bond and mortgage.
Stocks and bonds, market value.
Interest accrued,
Total Assets,
$186,187.28
285.163.53
90,600.00
1,193,285.00
3,506,178.40
75,600.51
$5,337,014.72
LIABILITIES.
Premium Reserve, $2,211,732.44
Losses unadjusted, 94.913-83
Commissions and brokerage, ........ 57,032.71
Other liabilities (taxes accrued, etc.), 47,740.86
Capital Stock, $1,000,000.00
Surplus over all liabilities 1,925,594.88
Surplus as regards Policy-holders,
Total Liabilities,
$2,925,594.88 2,925.594.88
$5,337,01472
LYMAN B. BRAINERD, President and Treasurer.
FRANCIS B. ALLEN, Vice-President. CHAS. S. BLAKE, Secretary.
L. F. MIDDLEBROOK, Assistant Secretary.
W. R. C. CORSON, Assistant Secretary.
S. F. Jeter, Supervising Inspector.
F. M. Fitch, Auditor.
BOARD OF DIRECTORS.
ATWOOD COLLINS, President,
The Security Co., Hartford, Conn.
LUCIUS F. ROBINSON, Attorney,
Hartford, Conn.
JOHN O. ENDERS, United States Bank,
Hartford, Conn.
LYMAN B. BRAINERD,
Director, Swift & Company.
MORGAN B. BRAINARD
\'ice-Pres. and Treasurer, The .(Etna
Life Insurance Co., Hartford, Conn.
FRANCIS B. ALLEN, Vice Pres., The
Hartford Steam Boiler Inspection and
Insurance Company.
CHARLES P. COOLEY, Vice-Pres.,
The Fidelity Trust Co., Hartford,
Conn.
ARTHUR L. SHIPMAN, Attorney,
Hartford, Conn.
GEORGE C. KIMBALL, President, The
Smyth Mfg. Co., Hartford, Conn.
FRANCIS T. MAXWELL, President,
The ITockanum Mills Company, Rock-
ville, Conn.
HORACE B. CHENEY, Cheney Brothers
Silk Manufacturing Co., South Man-
chester, Conn.
D. NEWTON BARNEY. Treasurer, The
Hartford Electric Light Co., and
Director N. Y., N. H. and H. R. R.
Co.
DR. GEORGE C. F. WILLIAMS, Treas.
and General Manager, The Capewell
Horse Nail Co., Hartford, Conn.
JOSEPH R. ENSIGN, Vice-Pres., The
Ensign-Bickford Co., Simsbury, Conn.
■mt^:--
*8ffiitsburgh
Incorporated 1866.
Charter Perpetual.
THe MM Stean) Boiler Inspectioii aqil lusorancii Goiqpaiiy
ISSUES POLICIES OF INSURANCE COVERING
ALL LOSS OF PROPERTY
AS WELL AS DAMAGE RESULTING FROM
LOSS OF LIFE AND PERSONAL INJURIES DUE TO EXPLOSIONS
OF STEAM BOILERS OR FLY WHEELS.
Department.
ATLANTA, Ga
6i[-6i3 Empire Bldg.,
BALTIMORE, Md., .
13-14-15 Abell Bldg..
BOSTON, Mass.,
loi Milk St. .
BRIDGEPORT, Ct., .
No. I Sanford Bldg. .
CHICAGO, 111
160 West Jackson St.
CINCINNATL Ohio, .
First National Bank Bldg.
CLEVELAND, Ohio, .
Century Bldg. .
DENVER. Colo.,
Room 2, Jacobson Bldg.
HARTFORD, Conn., .
56 Prospect St.
NEW ORLEANS, La..
833-S35 Gravier St. .
NEW YORK, N. Y., .
100 William St.
PHILADELPHIA, Pa.,
Cor. Fourth and Wahmt Sts.
PITTSBURG, Pa.,
1801-1802 Arrott Bldg.,
PORTLAND. Ore., .
306 Yeon Bldg.,
SAN FRANCISCO. Cal.,
339-341 Sansome St.
ST. LOUIS, Mo.,
319 North Fourth St.
TORONTO, Canada. .
Continental Life Bldg.,
Representatives.
W. M. Francis,
Manager and Chief Inspector.
Lawford & McKiM, General Agents.
R. E. MuNRO, Chief Inspector.
C. E. Roberts, Manager.
Joseph H. McNeill, Chief Inspector.
W. G. Lineburgh & Son, General Agents.
F. S. Allen, Chief Inspector.
H. M. Lemon, Manager.
James L. Foord, Chief Inspector.
J. T. Coleman, Assistant Chief Inspector.
W. E. Gleason, Manager.
Walter Gerner, Chief Inspector.
H. A. Baumhart,
Manager and Chief Inspector.
Thos. E. Shears,
General Agent and Chief Inspector.
F. H. Williams, Jr., General Agent.
F. S. Allen, Qiief Inspector.
Peter F. Pescud, General Agent.
R. T. Burwell^ Chiof Inspector.
C. C. Gardiner, Manager.
W. W. Manning, Chief Inspector.
Corbin, Goodrich & Wickham, General Agents.
Wm. J. Farran, Chief Inspector.
S. B. Adams. Assistant Chief Inspector.
J. J. Graham, Manager.
Benjamin Ford, Chief Inspector.
W. A. Craig, Assistant Chief Inspector.
McCargar, B.'^tes & Lively, General Agents.
C. B. Paddock, Chief Inspector.
H. R. Mann & Co., General Agents.
J. B. Warner, Chief Inspector.
C. D. Ashcroft, Manager.
J. P. Morrison, Chief Inspector.
H. N. Roberts,
General Agent.
V^
5^
.CARNEGIE LIBRARY OF PITTSBURGH
3 1812 04248 1326
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