GIFT OF
Dean Frank H. Probert
Mining Dept
THE FAMOUS LAKEVIEW GUSHER, KERN COUNTY, CALIFORNIA
OIL PRODUCTION
METHODS
BY
PAUL M. PAINE
Assistant Superintendent Honolulu Cons. Oil Co.
AND
B. K. STROUD
Petroleum Engineer, formerly Supt. Monte Cristo Oil & Dev. Co.
Field Supt. Universal Oil Co.
With a Chapter on ACCOUNTING SYSTEMS
BY
W. F. and W. B. SAMPSON
Expert Accountants with Klink, Bean & Co.
PUBLISHED BY THE
WESTERN ENGINEERING PUBLISHING CO.
SAN FRANCISCO
1913
TN$7o
D£PT.
3IFT OF
FRANK
MIMING DEPT.
COPYRIGHT BY
WESTERN ENGINEERING PUBLISHING Co.
1913
PREFACE
The 'problems associated with the production of petroleum lie in
that middle ground where the geologist, engineer and driller meet.
It is anticipated that the latter class, the men who have come up 'from
the derrick floor/ will find little that is new in this book. It has been
prepared in response to the demand for a work describing, in a man-
ner that may be understood by the layman, how wells are drilled and
oil produced. The subject is too exhaustive to be covered fully in a
single volume of this size, and if the authors have described more
particularly the methods of the Pacific Coast fields they feel warranted
in so doing from the statements of travelers that California practice
embodies the most advanced methods in the industry. The authors
are indebted to various associates for prompt responses to demands for
assistance and wish to express their thanks to all of these, especially
to Mr. H. H. Hillman, of the California National Supply Company,
Mr. W. O. Todd and Mr. T. S. Kingston, to whom is due much of
whatever value this book may have.
M127125
TABLE OF CONTENTS
CHAPTER I. PAGE
THE DISTRIBUTION, PROPERTIES AND USES OF PETROLEUM 15
CHAPTER II.
GEOLOGY 28
Classes of Sedimentary Rocks 29
Origin of Oil 33
Relation of Rock Structure to the Occurrence of Petroleum 34
Surface Indications of Oil 46
Location and Spacing of Wells 49
Logs 50
CHAPTER III.
RIGS AND EQUIPMENT 55
Standard Drilling Rig 56
Lumber Lists for Derricks 59
Rig Iron Lists 67
Engines and Boilers 67
Cordage 74
Wire Rope 75
Casing 78
CHAPTER IV.
DRILLING METHODS 87
Standard Method 87
Rotary Method 113
Circulating System 127
Combined Rotary and Standard Drilling 128
CHAPTER V.
THE EXCLUSION OF WATER FROM OIL-SANDS 130
Importance of Exclusion of Water 130
Exclusion of Water by Landing String of Casing 132
Cementing Water off by Bailer Methods 133
Cementing Water off by Pumping Methods 135
Exclusion of Water Below the Oil-sand 141
CHAPTER VI.
PRODUCTION 143
Flowing Wells 143
Intermittent Flowing Wells 146
PAGE
Artificial Flowing of Oil Wells 146
Pumping 148
Multiple Pumping 158
Compressed-Air Pumping 158
Perforations 160
Shooting Wells 163
Dehydrating Oil 163
Handling Oil 169
Gas Traps 171
CHAPTER VII.
FISHING TOOLS AND METHODS 175
Fishing for Lost Tools 175
Fishing for Casing 189
Accidents to Producing Wells 199
Rotary Fishing Tools 203
CHAPTER VIII.
ACCOUNTING SYSTEM s 209
Development (Drilling) 209
Production ( Pumping) 210
Pay-Roil System 211
Purchasing and Stores System 219
Machine Shop 223
Reports 225
Financial Statements . 234
CHAPTER I.
THE DISTRIBUTION, PROPERTIES AND USES OF
PETROLEUM.
MONG the first historic records of petroleum is
that of its use on the walls of Babylon and
Ninevah about 2000 B. C. Pliny describes
the burning of oil in lamps in the time of
Nero, and for ages the seepages of crude oil
have been drawn on and used by the people
of Persia, Arabia, China and India.
•••""•"•"n™1* In the United States, crude oil was first
secured early in the Nineteenth Century as a by-product in
connection with brine wells, but it was not until 1859 that
Colonel Drake drilled the first well put down expressly for
oil, near Titusville, Pennsylvania. This led to the develop-
ment of the Appalachian field and since then the search for
petroleum and the development of new fields has spread over
the continent, under the stimulus of the growth in variety
and extent of internal combustion engines, until now the oil and
gas production of the United States is greater than that of any
other country, and has become one of its most valuable mineral re-
sources. The more important fields are those of the Appalachian
district; western Ohio, Indiana and Illinois; southern Kansas and
Oklahoma; the Gulf fields of Texas; and the California fields along
the coast range. Alaska, Colorado, Michigan, Utah and Wyo-
ming produce small quantities ; and Utah and Wyoming especially
give promise of a large prospective production.
In the United States the customary unit of volume for measuring
petroleum is the barrel of 42 gallons, each gallon containing 231 cubic
inches. Other countries measure it more commonly by weight, the
English expressing it in tons and the Russians in poods, of approxi-
mately 36 pounds. The following conversion table gives the approxi-
mate relative values :
e«-J ^ OIL PRODUCTION METHODS
^ 61,0$ i>oods == I metric ton crude = 7.1905 barrels
'*8*33^° " crude = 1 U. S. barrel of 42 gallons
8 " illuminating oil = 1 U. S.
8.18 " lubricating oil = 1 U. S. " " " "
9 " residuum = 1 U. S. " " "
1 pood = 36.112 pounds
The simplest method of boring a well has been that of turning
an auger into the ground and this has, no doubt, been extensively used
Production of Petroleum in the United States from
Year.
Pennsyl-
vania and
New York.
Ohio.
West
Virginia.
California.
Kentucky
and
Tennessee.
Colorado.
Indiana.
Illinois.
1859
2 000
1860
500 000
1861
2 113 609
1802
3 056 6<X)
1863
2,611,309
18C4
2, 116, 109
1SG5
2 497,700
1866
3,597,700
1867
3,347,300
1868
3 646 117
1869
4 215 000
1870
5, 260, 745
1871...
5,205,234
1872
6,293,194
1873
9,893,786
1874...
10,926,945
1875... .
8,787,514
1876
8,968 906
31 763
120,000
12,000
1877
13 135 475
29 888
172 000
13 000
1878
15 163 462
38 179
180 000
15 227
1879
19, 685, 176
29,112
185,000
19, 858
1880
26 027,631
38 940
179,000
40,552
1881
27,376,509
33,867
151,000
99,862
1882
30 053 500
39 761
128 000
128,636
1883
23 128 389
47 632
126 000
142 857
4 755
1884. . .
23, 772, 209
90,081
90,000
262,000
4,148
1885
20, 776, 041
661, 580
91,000
325,000
5,164
1886
25 798 000
1 782 970
102 000
377 145
4 726
1887
22 356 193
5 022 632
145 000
678 572
4 791
76 295
1888
16' 488* 668
10 010,868
119,448
690 333
5 096
297 612
1889. . . .
1890
1891
1892
1893
1894
1895
1896....
1897
1898....
1899
1900
1901...
1902
1903
21,487,435
28,458,208
33,009,236
28,422,377
20,314,513
19,019,990
19,144,390
20,584,421
19,262,066
15,948,464
14,374,512
14,559,127
13,831,996
13,183,610
12 518 134
12,471,466
16,124,656
17,740,301
16,362,921
16, 249, 769
16, 792, 154
19,545,233
23,941,169
21,560,515
18,738,708
21,142,108
22,362,730
21,648,083
21,014,231
20 480 286
544,113
492,578
2,406,218
3,810,086
8,445,412
8,577,624
8,120,125
10,019,770
13,090,045
13,615,101
13,910,630
16,195,675
14,177,126
13,513,345
12 899 395
303,220
307,360
323,600
385,049
470, 179
705,969
1,208,482
1,252,777
1,903,411
2,257,207
2,642,095
4,324,484
8,786,330
13,984,268
24 382 472
5,400
6,000
9,000
6,500
3,000
1,500
1,500
1,680
322
5,568
18,280
62, 259
137,259
185,331
554 286
316,476
368,842
665,482
824,000
594, 390
515, 746
438,232
361,450
384,934
444,383
390, 278
317,385
460,520
396,901
483 925
33,375
63,496
136,634
698,068
2,335,293
3,688,666
4, 386, 132
4,680,732
4,122,356
3,730,907
3,848,182
4,874,392
5,757,086
7, 480, 896
9 186 411
1,460
000
675
621
400
300
200
250
500
360
360
200
250
200
1904
12, 239, 026
18, 876, 631
12, 644, 686
29 649,434
998 284
501 763
11 339 124
1905
1906....
1907
1908....
1909
1910. . . .
1911....
11,554,777
11,500,410
11,211,606
10,584,453
10,434,300
9,848,500
9,200,673
16,346,660
14, 787, 763
12,207,448
10,858,797
10,632,793
9,916,370
8,817,112
11,578,110
10,120,935
9,095,296
9,523,176
10,745,092
11,753,071
9,795,464
33,427,473
33,098,598
39,748,375
44,854,737
55,471,601
73,010,560
81,134,391
1,217,337
1,213,548
820,844
o727,767
a639,016
0468,774
o472,458
376,238
327, 582
331,851
379,653
310,861
239, 794
226,926
10,964 247
7, 673, 477
6,128,037
3,283,629
2,296,086
2,159,725
1,696,289
181,084
4*397, 050
24.281,973
33,686,238
30,898,330
33,143,363
31,317,038
Total
727,493,335
406,475,177
226,856,521
456,437,114
7,584,593
10,031,519
99, 562, 240
157, 911^600
o No production in Tennessee recorded.
hFrom U. S. Geological Survey, Mineral Resources of U. S., for 1911.
PROPERTIES AND USES OF PETROLEUM
17
for ages for obtaining water, and is still occasionally employed in some
sections for this purpose. The drilling of water-wells preceded that
of wells expressly for oil, and in an old Dominican convent garden in
France a deep well has flowed continuously since 1126. When rigid
iron pipe had become known, driven wells were put down by pointing
the end of a piece of pipe, boring small holes near the pointed end and
then driving this pipe down by means of a sledge or drop hammer.
1859 to 1911 Inclusive, in Barrels of 42 Gallons.*
Year.
Kansas.
Texas.
Missouri.
Oklahoma.
Wyo-
ming.
Louisiana.
United
States.
Total value.
1859
2 000
$32 000
1S<30
500,000
4 800 000
1861
2 113 609
1 035 668
1862....
3,056,690
3,209,525
18C3...
2,611,309
8 225 663
1864
2 116 109
20 896 576
1865
2 497 700
16 459 853
1866
3 597,700
13 455 398
1867...,
....
3,347,300
«, 066, 993
18C8....
3,646,117
13,217.174
1809. .
4,215,000
23 730 450
1870
5 260 745
20 503 754
1871...
5,205,234
22 591 180
1872
6 293,194
21 440 503
1873
9 893 786
18 100 464
1874. . .
10, 926, 945
12,647,527
1875 .
8, 787, 514
7,368 133
1876. . . .
9,132,669
22,982,822
1877: .
13,350,363
31,788 566
1878
15 396 868
18 044 520
1879
19 914 146
17 210 708
1880...
26, 286, 123
24 eoo'ess
1881
27 661 238
23 512 051
1882. . . .
::::::::::::
30, 349, 897
23 631,165
1883
23, 449, 633
25 740 252
1884.,.
::::::::::::
24,218,438
20,476,924
1885
21 858 785
19 193 694
1886
28 064 841
20 028 457
1887
28 283 483
18 856 606
1888....
27, 612, 025
17 950,353
1889 .
500
4S
20
35 163,513
26 963 340
1890
1,200
54
278
45 823 572
35 365 105
1891. .
1,400
54
25
30
54,292,655
30 526 553
1892. ...
5,000
45
10
80
50, 514, 657
25,906,463
1893. ...
18,000
50
50
10
48,431,006
28,932,326
T894. ..
40,000
60
8
130
2 369
49, 344, 516
35 522 095
1895. ...
44,430
50
10
37
3,455
52,892,276
57,691,279
1896. ..
1897. ...
113,571
81,098
1,450
65,975
43
19
170
625
2,878
3,650
60,960.361
60,475,516
58,518,709
40,929,611
1898. ...
71.980
546,070
10
5,475
55,364,233
44,193,359
1899. ...
1900. ...
69,700
74,714
669,013
836,039
132
al,602
""6,~472
5,560
5,450
57,070,850
63,620,529
64,603,904
75,752,691
1901. .
179,151
4,393,658
62,335
10,000
5,400
69,389,194
66,417,335
1902. ...
1903. ...
1904. ...
1905. ...
1906. ..
1907. ...
1908. ..
1909. ...
1910. ...
1911. ...
331,749
932,214
4,250,779
cl2,013,495
c21,718,648
2,409,521
1,801,781
1,263,764
1,128,668
1,278,819
18,083,658
17,955,572
22,241,413
28,136,189
12,567,897
12,322,696
11,206,464
9,534,467
8,899,266
9,526,474
o757
o3,000
02,572
03,100
o3,500
04,000
015,246
o5,750
o3,615
a7,995
37, 100
138,911
1,366,748
(<*)
(<*)
43,524,128
45,798,765
47,859,218
52,028,718
56,069,637
6,253
8,960
11,542
8,454
« 7,000
/9,339
/ 17,775
/ 20, 056
/I 15; 430
/186,695
548,617
917,771
2,958,958
8,910,416
9,077,528
5,000,221
5,788,874
3,059,531
6,841,395
10,720,420
88,766,916
100,461,337
117,080,960
134,717,580
126,493,936
166,095,335
178,527,355
183,170,874
209,557,248
220,449,391
71,178,910
94,694,050
101, 175, 455
84,157,399
92,444,735
120,106,749
129,079,184
128,328,487
127,899,688
134,044,752
Total.
47,830,182
156,988,662
54,077
246,840,779
425,741
53,823,731.
2,598,313,331
2,174,229,796
a Includes the production of Michigan. *•
b Includes production of Michigan and
small production in Oklahoma.
c Includes production of Oklahoma.
<l Included with Kansas.
e Estimated.
f Includes the production of Utah.
18
OIL PRODUCTION METHODS
World's production of crude petroleum, 1906-1911, by countries, in barrels and metric tons.
Country.
1907
1908
1909
1910
1911
Rank.
Barrels.
Metric
tons.
Per-
cent
of total
produc-
tion.
United States
166,095,335
61,850,734
1,000,000
9,982,597
8,118,207
8,455,841
4.344,162
2,010,639
756,226
756,631
788,872
59,875
030,000
178,527,355
62,186.447
3,481,410
10,283,357
8,252,157
12,612,295
5,047,038
2,070,145
1,011,180
1.009,278
527,987
50,966
030,000
183,170,874
65,970,350
2,488,742
11,041,852
9,327,278
14,932,799
6,676,517
1,889,563
1,316,118
1,018,837
420,755
42,388
030,000
209,557,248
70,336,574
3,332,807
11,030,620
9,723,800
12,673,688
6,137,990
1,930,661
1,330,105
1,032,522
315,895
42,388
030,000
1
2
3
4
5
6
7
8
9
10
11
12
220,449,391
66,183,691
14,051,643
12,172,949
11,101,878
10,485,726
6,451,203
1,658,903
1,398,036
995,764
291,096
o71,905
0200,000
29,393,252
9,066,259
1,873,552
1,670,668
1,544,072
1,458,275
897, 184
221,187
186,405
140,000
38,813
10,000
26,667
63.80
19.16
4.07
3.52
3.21
3.04
1.87
.48
.40
.29
.08
.02
.06
Mexico
Dutch East Indies . .
Roumania
Galicia
India
Japan
Peru
Germany
Canada
Italy
Other
Total
264,249,119
285,089,615
298,326,073
327,474,304
345,512,185
46,526,334
100.00
Such wells were found to be successful only for comparatively shal-
low holes and loose formations.
The churn, or free-falling tool method is thought to have origi-
nated with the Chinese centuries ago in their search for water in the
arid districts. In this system, falling tools, suspended from the sur-
face, drill the hole by impact and churning motion ; and adaptations
and improvements of this method are used in drilling the large pro-
portion of wells sunk today.
The first American churn drill made use of a spring pole sup-
ported on a forked upright. Suspended from the end of this pole
was a 'string' of solid wooden rods which were screwed together,
and into the lowest of which was screwed the cutting tool. It was
operated by several men who pulled the end of the pole down
quickly so that the drill would strike a blow at the bottom of the
hole ; the spring of the pole would then lift the drill, so that it
might be pulled down again. In order to clean out the cuttings,
the rods would be raised and unscrewed one by one, the drilling
tool removed, and a sand pump put in its place. This was a long
tube with a flapper bottom opening inward, which allowed the sand
to work up into the tube, when the latter was lowered on bottom,
and held it there while the pump was being pulled from the well.
This led to the Canadian 'pole-tool' system that has seen exten-
sive use till recent years, especially, as its name implies, in Canada.
In this the spring pole was replaced with a walking beam. Steam
was used for motive power, and the poles suspended from a 50-ft.
derrick while being run in and pulled from the well. The poles,
of wood and from 1% to 3 in. diameter, usually consist of two rods
PROPERTIES AND USES OF PETROLEUM 19
spliced end-wise with iron straps and rivets, making a total length
of 35 feet. At one end a band is riveted to the wood and its end
is a threaded pin; the other end has a box into which the pin of
the next lower rod is screwed. The walking-beam supplies the
drilling motion and a chisel-point bit on the end of a 'string' of
tools, similar to those in common use, does the cutting. While
drilling, the string of poles is suspended from a chain which winds
several times around a pipe that projects beyond the end of the
walking beam. The chain runs along the top of the walking beam
to a ratcheting device known as the 'slipper out' by means of
which the driller is enabled to let out the chain when he wishes to
lower the string of poles a few inches in order to make the bit
strike solid ground on bottom. As in the spring pole method,
the cuttings in the hole are brought out by means of a sand pump
or bailer, run in and out of the hole on the bottom of the string of
poles. This method has been quite successful in drilling some
fairly deep wells, but is seldom used now.
The necessity for reaching greater depths than could be drilled
with the spring-pole or Canadian pole-tools called for heavier tools
and improved methods, and so there came about a gradual evolu-
tion to the use of horse power and steam ; from the spring pole to
the walking beam with its rigidity and positive motion ; from rods
screwed together to manila rope and wire cables. At the same
time were developed many special drilling and fishing tools, and
the greatest single improvement of all, the use of casing or pipe for
holding back caving ground that tends to fall in and fill the hole,
and for excluding from the oil-sand the water from overlying
strata.
Much of this growth has occurred as different requirements of
the various new fields were encountered, so that while the basic
methods of drilling along the lines either of the standard tools or
the rotary are followed everywhere, yet local conditions and the
inherent inventive ability of the oil operative have resulted in any
number of special applications of these methods, devised to over-
come the specific obstacles encountered.
A volume of this kind cannot include descriptions of all the in-
genious schemes at the command of the old driller experienced in
many fields. At best, few branches of engineering carry the hazard
and chance that accompany drilling for oil. A little carelessness,
an unavoidable accident or defect in tools or 'equipment may result
20
OIL PRODUCTION METHODS
in plugging a hole, with the loss of months of work. A plugged
hole has slight salvage value and the need for keeping out of trouble,
rather than of getting out, is constantly before the oil man ; and while
Hg 5. STAR PORTABLE DRILLING MACHINE WITH MAST IN PLACE
1'ROl'ERTIES AND USES OF PETROLEUM
21
fishing jobs are inevitable, yet care and proper precautionary steps
are features of exceptional value in this work.
The two methods of drilling most commonly employed are
known as the standard, or cable-tool method, and the hydraulic, or
Fig. 6. STAR PORTABLE DRILLING MACHINE
rotary method. The former employs a walking beam to churn
the hole by an up-and-down motion imparted to tools suspended
from a line connected with the end of the beam. When the hole
has been advanced several feet, the cutting tools are withdrawn
22 OIL PRODUCTION METHODS
and a bailer, or sand pump, is run in on the end of another line,
for the purpose of removing the cuttings. The rotary method of
drilling is a cutting process by which a suitable bit, attached to the
end of a column of pipe that is turned by machinery at the surface,
is made to scrape away the bottom of the hole. Thin mud is
pumped down inside the pipe and through an opening at the bot-
tom, from where it returns to the surface on the outside of the
pipe, bringing with it the drill cuttings. The process is practically
continuous except for the necessity of pulling the pipe from the
well when the cutting-bit has become dull and must be replaced
with a sharp one.
Each of these methods is successful when used for drilling in
ground to which it is adapted. In general, the cable-tool method
5 preferred where the series of strata to be pierced is hard and the
severe impact of the walking-beam motion is needed to churn the
hole. In soft and loose material, the rotary method is usually su-
perior, and while it entails a greater expense for labor, fuel, and
maintenance of machinery, yet the speed it often attains and other
advantages described in detail in the chapter devoted to drilling,
often warrant the added expense from the standpoint of commercial
feasibility. It is rarely, however, except in the Gulf Coast districts,
that it is employed in drilling wildcat wells.
It should be noted here that the term 'wildcat' does not possess
the unsavory meaning associated with it in the mining world,
where it suggests dubious financial operations rather than progres-
sive mining activity. In the oil fields, a 'wildcat' well is a prospect
or test well, drilled sufficiently far from proved territory to raise
the question as to whether or not oil will be found. Much wild-
catting is carried on by many of the old substantial companies.
Properties and Uses. Petroleum is a liquid belonging to a
series of hydro-carbon compounds of complex chemical composition
ranging from the gaseous to the solid state, namely, natural gas,
petroleum, mineral tar, and asphalt. These pass by insensible
gradations from one to the other with no strict line of demarcation
between them ; and among the petroleums, wells only a short dis-
tance apart will frequently show remarkable differences in compo-
sition and gravity. In the United States, the oil which has a
paraffin base generally occurs east of the Mississippi while west of
it usually is found the heavier oils with an asphalt base.
Within the limits of individual fields, the value of petroleum is
generally rated according to its weight, or specific gravity, the
PROPERTIES AND USES OF PETROLEUM
23
if ;,.? '"v.
24 OIL PRODUCTION METHODS
greater value going with the lighter oils that contain a higher per-
centage of the more valuable products. By specific gravity is
meant the relation in weight between any given volume of oil at
60° F. and that of an equal volume of pure water at
39.2° F. This is generally designated in oil field
practice according to the Beaume scale, in which the
weight is represented by degrees, the higher num-
bers being those of the lighter oils, and 10° Beaume
the equivalent of water. The gravity is determined
by the use of a Beaume hydrometer (Fig. 8), a
glass column which, when immersed in oil, sinks
to a depth dependent on the density of the oil. A
scale on the glass shows the depth of immersion
and gives a direct reading of the gravity, except
for a correction that must be applied if the tempera-
ture of the oil is greater or less than 60° F. A
thermometer is generally combined with, and made
a part of, the hydrometer. The temperature cor-
rection varies with oils of different gravities and
published tables of correction must be used when
precision is desired, but for ordinary oil field work
a reduction of 1° in gravity for every 20° of tem-
perature above 60° F. is sufficiently close for oils
around 18° Beaume. With 25° Beaume oil the cor-
Fig. 8
HYDROMETER Action is 1° Beaume for every 16° above 60° F.,
AND with corresponding additions of course when the
THERMOMETER , r i -1 • -u 1 sr\° T- '
COMBINED temperature of the oil is below 60 F.
Degrees Beaume may be converted to specific
gravity by adding 130 to the Beaume degrees and dividing this
by 140. Thus, if the hydrometer reading, when corrected for
temperature, is 28.2° Beaume the specific gravity is obtained by
adding 130, making 158.2, and dividing this sum by 140, or 0.885
as the specific gravity.
Specific Gravities of Typical Oils.
State. Specific Gravity. Gravity Beaume.
Pennsylvania 0.801 — 0.817 46.2 — 42.6
Ohio 0.816 — 0.860 42.8 — 32.5
Kansas 0.835 — 1.000 38.8 — 10.0
West Virginia 0.841 — 0.873 37.6 — 30.0
Beaumont, Texas 0.904 — 0.925 24.8 — 31.1
Wyoming 0.912 — 0.945 23.3 — 11.9
California , . 0.920 — 0.873 30.0 — 12.3
PROPERTIES AND USES OF PETROLEUM
25
r.
Gallon
cirre/
Gr:
/o
I I
12.
/3
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15
1 <S
17
(8
20
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9329
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J.SS'S
.8000
.70/0
340.07
33772
7.086
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SI
7821
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6-478
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7. 878
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7.722
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330. 8T
32LS.67
279.83
278. 26
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273.5-7
272 o-T-
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26906
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£64.
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6
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29
30
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36
37
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ulS
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545
6763 ,ST 632
5"- 606
236.36
a 34. 33
/. 735"
Fig. 9. TABLE SHOWING RELATIVE BEAUME AND SPECIFIC GRAVITY
OF CRUDE OILS*
*\\'cstern Engineering, April, 1913.
26
OIL PRODUCTION METHODS
The physical qualities of petroleum have a wide range. It
varies in color from colorless to yellow, green and black, dark
brown and greenish brown predominating. Its consistency may
be very thin and flowing, or thick and viscous to the point where
it must be heated to make it flow. It solidifies at from 82° F. in
Fig.
OIL WELLS AT KATALLA, ALASKA
some Burmah oils to zero in some Italian oils. The flash point,
which is the lowest temperature at which inflammable vapors are
given off, ranges with different oils from zero to 370° F. The boil-
ing point also has a wide range, from 180° F. to 338° F.
The more important oils that go to make up its complex mix-
ture, and which are separated by distillation, are gasoline, benzine,
PROPERTIES AND USES OF PETROLEUM 27
distillates and kerosene, heavy naphthas and residuum. Paraffin
base petroleums contain greater quantities of the lighter oils, illumi-
nants and lubricants, and are accordingly more valuable than those
with an asphalt base. The latter are chiefly used for heavy fuel
after such lighter constituents as they contain have been recovered.
While of course the greater portion of petroleum produced finds
its way into use either for fuel or lubrication, the fact should not be
overlooked that the uses to which it and its products can be ap-
plied are constantly extending. Several ingenious lamps are made
in which the vapors of either gasoline or ordinary kerosene are
burned in incandescent mantles. Oil supplies the illuminating ele-
ment in the manufacture of water gas. Paraffin wax, vaseline, fur-
niture polish and many other by-products from different pe-
troleums, obtained by various methods of refining, are used com-
mercially and in the arts. Its use for water-proofing, mosquito
prevention and as an insecticide are well known.
The Elmore process of ore treatment makes use of the affinity
of oil for metals to treat finely crushed ore in an emulsion of water
and oil in such a way as to cause the oil to form a film about the
metallic particles, bringing these to the surface while the non-
metallic waste is drawn off below. The commercial development
of the Diesel engine during the past few years, by which crude oil
may be applied directly in internal combustion engines, gives prom-
ise of extensive use for petroleum for that purpose in the near
future. An idea of the wide range of uses to which it is applied
may be obtained from the statement that no less than 312 sep-
arate products are marketed from eastern crude oil, and the num-
ber derived from California crude oil is said now to be over two
hundred.
CHAPTER II.
GEOLOGY.
Geology, as it finds application in the petroleum industry, con-
cerns itself chiefly with the study of sedimentary rocks and their
structure, or that branch known as stratigraphy. Igneous rocks,
which are of volcanic origin, and metamorphic rocks, formed by
the action of pressure and heat on either igneous or sedimentary
rocks, are never the primary source of oil, and such oil as has in
rare instances been found in them has escaped thereto from the
sedimentary formations.
In the study of the earth's form we find many agencies at work
on it, constantly altering its configuration. Rains, winds, and frost
are changing the surface by tearing down material at one point
and transporting it to another, doing this slowly but with a great
cumulative effect throughout the centuries in which geological
time is measured. Rivers bring down immense quantities of sand
and silt, depositing these in lakes, lagoons, and the sea. Waves
are breaking into the shore line and washing material back under
the water, to be deposited there again. Through these and the
many other influences at work new bodies of slightly consolidated
sediments are constantly being deposited under water, and in this
way are formed the stratified rocks, as differentiated from the
igneous, which are of volcanic origin and have been fused. In the
latter class are the granites, porphyries, and other crystallines more
generally associated with metallic ore deposits. Heat, and often
great pressure, have been important factors in the process of their
formation and they are most readily recognized by their compact-
ness and crystalline structure.
The stratified rocks, which include the sandstones, limestones,
shales, and clays are more apt to be loose and friable and are
characterized by their division into parallel sheet-like masses known
as strata. About nine-tenths of the surface, as well as the entire
sea-bottom of course, consist of stratified rocks, the former having
been brought to their present position through the elevation of
GEOLOGY 29
what at one time lay under water. Much of the history of the
surface of the earth in past ages has been learned from the study
of the stratified rocks. Fossils, which are the remains of either
animal or vegetable matter existing at the time the sedimentary
strata were deposited, throw light on the life of the time and are
valuable aids in correlating and identifying measures in the field.
These measures are found to have an historical sequence in
the order of their deposition, and in some districts their chronologi-
cal relations have been worked out in great detail. The greater
periods of geologic time are known as Eras; these are divided into
a number of Periods, the Periods into Epochs and the latter further
subdivided into stages represented in the rocks by Formations. It
should be noted that the kind of rock and its appearance, whether
sandstone, shale or limestone, has no direct connection with the
age, inasmuch as different combinations of these are repeated in
all Epochs ; and oil has been found in the rocks of nearly every
Period. In the United States, the eastern oils are obtained from the
geologically older measures and those of the southern and western
fields from the more recent. Gas shows an equally wide geological
distribution.
Classes of Sedimentary Rocks.
The stratified rocks are classed according to the material of
which they are chiefly composed such as sand, lime, etc. These
classes are then further divided and identified by other character-
istics such as color, compactness, size of the individual grains com-
prising them, and the cementing material occupying the interstices
between the grains. The latter is an especially important feature
in its effect on the stone as a whole. Sandstone, colored red by a
cement of iron oxide which is not soluble in water, is often valuable
for building stone, while sandstone with a lime cement would have
no value for this purpose because of its eventual disintegration due
to the ease with which the limestone washes out. If lime is the
cementing material the rock is known as calcareous; it is ferrugi-
nous if the cement is one of the iron oxides; siliceous if it is silica;
and argillaceous if it is clayey.
Often in the same locality a measure will pass from one class
to another by insensible gradations. A shale may be traced along
and found to begin to show particles of sand, then gradually a
greater and greater sand content until it finally merges into a sand-
stone, with only a trace, if any, shale remaining in it.
30 OIL PRODUCTION METHODS
Sands and Sandstones. Sands are the partly imconsolidated
bodies while sandstone is the term applied to the same material when
in a more compact, solid and hard condition. Both are shallow
water deposits and the grains of quartz comprising them vary in
size from extremely fine particles to the coarser varieties and to gravel.
Since most of the oil produced is obtained from beds of sand, where
the oil has accumulated in the space between the grains, it is evident
that the porosity of the sand and its capacity for containing oil will have
an important bearing on the production to be obtained from a well
drilled into it. The amount of oil that comparatively dense sandstones
can hold is often surprising; it is estimated that loose sands frequently
Fig. 11. SANDSTONE ENCOUNTERED IN CALIFORNIA OIL FIELDS
contain over 20% by volume of oil, although probably not over three-
fourths of this is recoverable.
The variation in texture and porosity of sand beds within short
distances no doubt accounts for the noticeable differences in production
capacity of wells closely situated, and which to all outward appear-
ances should yield equal amounts of oil. With all other factors equal,
it is generally accepted as true that the relative thickness of sands
will have a bearing on their productivity, and while this point fails
to hold in very many cases, yet it is usually considered distinctly
encouraging when a wide body of sand is found to hold the oil rather
than a narrow one.
The ideal sand is that in which the grains adhere sufficiently to
prevent their loosening and moving, and which, at the same time,
is porous enough to permit ready passage of the oil to the opening
GEOLOGY
31
through which it is brought to the surface. Too compact a sand
may retard the flow of oil towards the opening and so allow only
a small amount to reach the point from which it may be recovered.
A sand that is too porous is apt to be loose and fall against the pipe,
collapsing it. It may fill the inside of the pipe, 'sanding it up', re-
quiring that it be cleaned out and with the disadvantage of increased
labor costs in its maintenance as well as the loss of production while
it is being cleaned.
In this, as seems to be the case in all matters associated with the
development of petroleum, conditions differ in various fields and in
Fig. 12. WELL THROWING OUT SAND
some localities the results of experience have shown that, as ex-
pressed by the driller, "The well must make the sand in order to
make the oil." Wells, in which the flow of gas and oil has been
great enough to keep the loose sand moving along to the surface
with the fluids as fast as it reached the pipe, have often developed
into immense gushers, in the course of which they would bring up
surprising quantities of sand. There is no question but that, under
such circumstances, the area from which the oil supply is derived
becomes greatly widened, many tributary channels are opened and
32 OIL PRODUCTION METHODS
the well continues a good producer for a long time, while nearby
wells that are sunk later and after the sand has been relieved of its
great initial gas-pressure, do not get the benefit of such a strong flow
of gas and sand and remain only fair producers.
Beds of sandstone are also the principal type of reservoir for the
storage of underground waters, and it should be particularly noted
in this connection that, except within narrow limits of local fields,
sands have no marked physical characteristics by which they can be
described as oil sand, gas sand, or water sand. Much harm has been
done and much money needlessly squandered through the belief that
a certain form of sand surely contains oil and that some other form
Fig. 13. ACCUMULATION OF SAND AFTER FLOW
of sand may hold only water. Sands are sands, and the only oil
sand is a sand containing oil and the only water sand is one holding
water. Careful microscopic study of sands is often useful in the
detailed study of a local district but the application of data obtained
in this way to a wider area cannot be depended upon and is more
apt to be misleading and harmful.
Heaving, or running sands, encountered when drilling, are bodies
of loose sand usually carrying water, which often give much trouble
by reason of their not 'standing up' on the side of the hole but con-
tinually falling in and filling it. Tar sands are those containing
variable quantities of heavy oil and the term is generally applied to
non-productive measures.
Shales and Clays. Shales and clays indicate deep water deposi-
tion. They have a finer texture than sand, are more dense and
GEOLOGY 33
compact, and are so nearly impervious to the passage of oil that
only rarely are they a source of it. However, as will be shown later,
they do play an important role in the accumulation of bodies of
oil and it is seldom that wells are drilled without penetrating wide
bodies of these materials. When subjected to the influence of heat
and pressure they may be altered to the form of slate, which is also
frequently met in drilling. Soft shale and clay are often designated
as 'gumbo' by drillers while slate, or any other hard substance that
impedes the progress of the drill is known by the broad term of
'shell.' In the various oil fields, different clays and shales become
known to have certain features by which they may be distinguished, and
the knowledge of these beds and their relation to each other and to the
productive measures is often of value as a guide in drilling a new well.
Limestone. Beds of limestone consist of calcium carbonate par-
ticles with usually a cement of the same material, although the term
limestone is generally applied as well to dolomite, a form in which
part of the calcium carbonate is replaced with magnesium carbonate.
It occurs often in exceedingly wide bodies, and is the source of
petroleum in the Canadian fields of Ontario, in Ohio and Indiana,
and is the main productive body at the Spindle Top fields in Texas.
Wells drilled in these fields are frequently dynamited with nitro-
glycerine in order to loosen the formation and extend the zone from
which the oil is drawn.
Gravels and Conglomerates. These are composed of rounded
pebbles of all sizes with collections of finer material occupying the
voids between. Like the sands, they have a shallow water origin
and their properties of texture and porosity bear similar relations to
the collection and retention of bodies of oil.
Origin of Oil.
The invariable association of gas with oil, although the lat-
ter may sometimes form alone, seems to establish the fact
that they have the same or a similar origin. Two general classes
of theories as to the origin of petroleum have been developed, known
as the inorganic theory and the organic theory, and while these have
in turn been subjected to many interpretations, by as many theorists,
the fundamentals only of each will be given below. The inorganic
theory has been put forward by chemists and is, in a general sense,
that surface waters pass to the heated interior portions of the earth,
where they are converted into steam and combine with carbide of
iron to form the hydro-carbon products; these are then forced back
34 OIL PRODUCTION METHODS
to or near the surface by the force of the steam generated. Geological
developments, however, fail to substantiate this theory.
The organic theory ascribes animal and vegetable matter as the
source of petroleum, and holds that this matter has been subjected to
a slow distillation while covered so that no air was present. It
accords more nearly with the facts of the occurrence of crude oil
and is the generally accepted theory. The scattered distribution of
oil, its almost invariable association with sedimentary rocks either
containing or, closely situated to, fossils, and the fact that ordinary
fish oil may be distilled so as to yield a number of the petroleum
products, all seem to point towards petroleum having originated
from some form of life the remains of which have been subsequently
heated without access to aif and thereby distilled.
The trend in the more recent discussion of this subject has been
in the direction of placing vegetable rather than animal remains as
the principal source of the oil.* The immense amount of animal
matter that would be required to supply the material and the present
day conditions that may be noted in many parts of the world where
vegetation accumulates in huge quantities in marshes, lagoons, and
bwamps are cited as evidence pointing in this direction. This accords
also with the fact that oil is usually found in sands and that these
are shallow water deposits.
Relation of Rock Structure to the Occurrence of Petroleum.
It is evident that when material has been eroded and transported
to where it is to be deposited, the deposition will not be uniform
but that the coarser and heavier bodies will sink first, leaving the
finer particles in a longer period of suspension. For this reason
sands and gravels imply shallow water deposition while the more
comminuted materials that form the shales and clays remain in
suspension and are transported farther from shore so that they are
deposited at greater depths and in more quiet waters. In the course
of time these become covered with further depositions, the weight
of the overlying strata causes the lower measures to become more
compact and rock-like, and there are built up wide bodies of strata
horizontally placed, or with only a slight inclination. During this
period the shore line may advance and retreat many times, so that
what was deep water becomes shallow, resulting in a bed of sand
being deposited on top of a layer of clay, and vice versa (Figure 14).
Eventually the constant effort of the internal forces at work in the
*E. H. C. Craig; 'Oil Finding.'
GEOLOGY
35
earth's interior may alter the position of the entire mass, or portions
of it, and tangential stresses may distort it by causing it to crinkle
and bend into arch-like folds.
The stratified rocks as found exposed on the surface of the earth
are rarely horizontal and uniformly continuous, but instead may be
tilted, folded, or have portions thrown off and their continuity broken
to such an extent that their exact interrelation may be established
only by a careful survey over an extended area. Such work becomes
more complex through the fact that as soon as strata are elevated
above sea level their degradation begins and, as they stand now, only
small portions of some remain, the rest having been eroded and
carried away.
Fig. 14. SAND STRATA OF DIMINISHING THICKNESS
The dip of a stratum is the angle between its inclination and a
horizontal plane. This is expressed in degrees and in direction —
thus 15° N42W. For measuring the dip, several forms of clinometers
are used, the simplest of which is similar in appearance to an ordinary
pocket folding rule with two legs working on a hinge. One leg is
placed on the stratum in the direction of its greatest inclination, and
the other is swung upwards until it is horizontal as indicated by the
bubble in a level which it holds. The angle is then read on a circular
scale attached to it. The direction it takes when placed at the
maximum inclination is the direction of the dip. Other forms of
clinometers, with which compasses are combined, give direct readings
of the dip and direction at the same time. As strata often contain
minor small waves it is better when taking the dip and a sufficiently
wide exposure can be found, to place a board or stick on it, conform-
ing to the general direction and to place the clinometer on the board.
The strike is the line of direction taken by strata, or the line that
would be formed by the intersection of the strata and a horizontal
36
OIL PRODUCTION METHODS
plane. This is represented by the line ad in Fig. 15. Obviously this
is at right angles with the direction of the dip, and when the strata
are not bent, it will be a straight line. Should the strata not only
dip but bend also, then the strike will be a curve and when the
measures have been upturned into a dome-like structure, so that
Fig. 15. DIP AND STRIKE OF STRATA
each stratum occupies the position of an inverted bowl, the strike
takes the form of the circumference of a circle.
Anticline is the name given to the arch-like position taken by
strata when they have been folded. The corresponding position of
strata when they are bent down and then up is known -as a synclinc,
and frequently the crinkling in the earth's crust that has brought
about the folding structure has resulted in a series of wave-like
alternating anticlines and synclines (Fig. 16).
jSyncline j Anticline
Fig. 16. SYNCLINE AND ANTICLINE
GEOLOGY 37
Where a series of strata is in an inclined position without the
development of folding apparent or nearby, the structural form is
known as a monocline. A monocline is really only one portion of
a broad general fold. The line along the top of an anticline is the
anticlinal axis; that along the bottom of the syncline is the synclinal
axis.
The anticlinal theory, of I. C. White, relating to oil formation
was first brought out in. connection with the development of the
Appalachian fields and has had a wide application since then in
many districts. It holds that, where strata are horizontal the oil
and gas are irregularly scattered through the measure containing
them, while in folded districts the oil and gas collect at the sum-
mits of the anticlines, and the synclines between are apt to be bar-
ren or to hold water. Another theory, that of Lesley and Ash-
burner, assumes porous areas of rock in which the oil has gath-
ered, and is also applicable in some fields.
Aside from theories, however, it is now a well-established fact
that practically all petroleum is obtained from sedimentaries and
that the major portion is derived from the sands and sandstones,
and that these productive measures are usually overlain with a
so-called cap rock. The cap rock is an impervious layer, of clay,
shale, or some other compact material, which prevents ascension
on the part of the gas and oil into higher strata and is especially
important in connection with the anticlinal theory.
In connection with the latter, the evidence developed in many
fields shows that the fluids confined in a sedimentary measure tend
in the course of time to separate according to their respective spe-
cific gravities. The gas rises to the topmost point available while
the water, if such be present (and salt water is almost invariably
associated with petroleum) displaces the oil by reason of its
greater weight. Thus there are three fairly well-marked zones,
first the gas, then the oil, and finally at the bottom the water.
(Fig. 17.) The transition from gas to oil is not as definite and
may not be so clearly shown as that from oil to water. In the
latter it is not uncommon to trace out within a short distance,
along a line of wells which penetrates the oil at greater and greater
depths, a gradual change from oil with no water content to that
containing a slight and then increasing percentage till finally a
well far enough out on the trough of the syncline will be drilled
which yields water only and no oil.
38
OIL PRODUCTION METHODS
Fig. 17. ANTICLINAL THEORY, GAS, OIL AND WATER .
The application of this principle should be remembered when
development work is being carried on in districts where folding
obtains and where prospecting wells are being sunk to the deeper
portions of known productive measures. In such cases, water
sands containing traces of oil and gas may be encountered at the
depth at which oil was to be expected and the futility of further
prospecting in the immediate neighborhood becomes thereby
demonstrated.
When strata have been disturbed and dislocated so that they are
no longer completely continuous, they are said tp be faulted. The
plane of fracture, known as the fault plane, is rarely vertical but
will incline, thus leaving one side above the other. Normal faults
(Fig. 18a) are those in which the upper side, or hanging wall, has
(a) NORMAL FAULT
Fig. 18.
fb) THRUST FAULT
fallen to a relatively lower position than the foot-wall ; thrust faults
(Fig. 18b) are those in which the reverse is the case and the hanging
wall has been thrust forward and pushed upward against the
sloping fault plane surface of the foot-wall ; these are more
common than the former. Folding seldom exists without the
presence of faults, varying in size from fractures of a few inches
GEOLOGY 39
to displacements of thousands of feet. Their influence on the
accumulation of petroleum is discovered in the field only with great
difficulty in many localities, and seems to follow no set rule.
A popular misconception seems to be that faults are inimical
to structure associated with the presence of oil and that where
faults may be observed, the prospects of finding oil are remote.
While it is quite true that where the country is much 'broken up/
that is to say, faulted to an extreme degree, the conditions are
not favorable and the discovery of oil in a well drilled in such a
locality may prove the presence of petroleum for only a small
surrounding area, yet it must be remembered that folding and
faulting are the results of the same kinds of earth movements, and
the two are usually associated.
The fractures or open spaces formed at the summits of anti-
clinal folds by faulting have in many cases, no doubt, provided
space for the accumulation of vast quantities of oil. In other
cases they have disturbed the measures to such an extent that
they have lost such petroleum as may at one time have been
contained therein. Such irregularities also tend to increase greatly
the mechanical difficulty of drilling. Several well known examples
exist where definite fault planes have been the sources of
immense production. In such cases, as in the Ventura field, the
direction of the fault plane when once ascertained determines the
situation of the wells, which extend across the country in a narrow
straight line. A frequent cause of monoclinal structure is the
faulting that occurs at the time folding is going on, because the
strata lack the necessary flexibility to lend themselves to bending
into the anticlinal form and become broken.
In the brief review that has been given of the development of
structural forms, it should not be imagined that folds have the
beautiful symmetry usually ascribed to them in sketches, or that
they are always easily deciphered in the field. They usually have
one side steeper than the other, the side having the greater dip
being in the direction from which the pressure was applied that
caused the folding. It will be seen (Fig. 19) that under such a
condition a marked difference obtains as far as the petroleum
development is concerned and that the gently sloping side will
offer room for more wells at shallow depths than does the more
steeply inclined flank of the anticline.
Folds may turn under and back again as shown in Fig. 20,
in which case they are known as overturns ; they may, and usually
do bend, and when the forces that have brought about the deforma-
40
OIL PRODUCTION METHODS
Fig. 19. ANTICLINE WITH ONE SIDE STEEPER THAN THE OTHER
Fig. 20. OVERTURN FOLD
tion of the strata have been applied from several different direc-
tions at different times the resulting structure and shapes may
become exceedingly involved.
Frequently they will tend to flatten or broaden out in the
direction of their strike. Or they may retain their folded structure
but will dip as an entirety in the direction of the strike, in which
case they are said to plunge. Either of the latter two examples
may bring about the dome structure in which the measures dip away
in all directions from some central point. Both from a theoretical
standpoint, and from the results of actual developments of oil fields,
the dome structure is seen to be the most favorable for the accumu-
lation of bodies of petroleum. When the oil measures are overlain
by an impervious stratum, namely, the cap rock, that prevents further
upward migration of the oil and gas, the conditions are ideal for
their gathering towards the summit of the measures, and this type
is found in some of the most famous and productive districts. Perfect
domes, however, are rare and they are more often found with one
axis longer than the other, with the axes bent, and frequently with no
GEOLOGY
41
symmetry whatever as far as the relation of the dips to the axes is
concerned.
It not infrequently happens in studying the geology of stratified
rocks in the field that a form of structure similar to that indicated in
Fig. 21 is found. This type, in which one series of strata is seen to
Fig. 21. UNCONFORMITY
lie unconformably on a lower series is known as an unconformity,
and has its origin in conditions which were essentially that after the
strata a had been deposited they were elevated, eroded, then sub-
merged, and became the sea-bottom on which were deposited the
strata b. Subsequently the entire mass has been elevated and tilted.
It is evident that such forms indicate the elapse of long time intervals
between the deposition of the two series and the determination of
unconformities are important features in establishing the time relations
of different strata. Sometimes the strata may be parallel (Fig. 22)
Fig. 22. UNCONFORMITY
42 OIL PRODUCTION METHODS
and the only indication of the unconformity will be the uneven nature
of the top of the older and lower series. More often, however, the
dips take different directions.
The detection of the necessary evidence by which the structure
may be learned is not always easily accomplished. The forces of ero-
sion have been cutting and wearing away the surface, exposing outcrops
at some points and obliterating the 'bed-rock' with detrital material
at others, so that one learns to take advantage of every possible piece
of evidence to be found. All dips are measured, faulting is closely
studied and the distance of throw measured wherever possible, and
all the data entered on as complete a topographic map as may be
obtained.
Topographic maps show the relief or surface of the ground as it
is today by means of contour lines, which are the lines drawn through
all points having a common altitude. If one were to walk along the
ground following the course indicated by a contour line on the map
he would go neither up nor down but would remain constantly at the
same elevation. Contour lines are arbitrarily spaced so as to represent
equal successive vertical distances. Thus the 50- ft. contour along the
coast would be the line made by the edge of the sea if it were to
raise 50 ft. ; the 100-ft. contour is 50 ft. above this, and so on. Many
do not know the value of such maps, and the ease with which the
topographic maps of the United States may be obtained for a small
sum from the United States Geological Survey at Washington. An
inquiry to the director thereof will bring an index map showing
which portions of any state have been mapped and where these sheets
may be purchased locally. In geological maps the underground
position of oil-bearing measures is also shown by contour lines referred
to sea level as a base, and designated with a minus sign prefixed
when they signify depths below sea level, Fig. 23.
While it is of course unsafe to predicate the geological structure
from map contours without field examination, yet these maps are a
valuable help in the field and the topography frequently reflects the
nature of the geology. Faults may be indicated by steep sharp scarps,
and folding from hills and irregularities conforming in a general way
to the underground structure, although as often as not the axis of
an anticline will not be found at the summit of a hill but on one of
the sides.
As a simple example of the determination of structure it will be
seen (Fig. 24) that in going over the hill from north to south the
dip at a would be found to be 21° N. and the measure noted as a
brown shale; going further up the hill one passes over a body of
GEOLOGY
43
Surface Contours
Oi'J .
Fig. 23. TOPOGRAPHIC MAP SHOWING BOTH SURFACE AND UNDERGROUND
CONTOURS
\
A/orth
South
Fig. 24. DETERMINATION OF STRUCTURE BY OBSERVING DIPS
44
OIL PRODUCTION METHODS
light sandstone with a steeper dip, say 48° N. at b, and beyond this
at c a measure of brown sandstone with dips increasing from 60° N.
up to 80° and more. When the crest of the hill has 'been passed the
same measures are traversed again in reverse order and with approxi-
mately the same dips at d, c and f, except that now they point south.
Such evidence indicates clearly that the structure is a simple fold
and that as far as the section represented by the line of the walk is
concerned, the fold is symmetrical.
Suppose, however, that faulting has taken place along the lines
indicated in Fig. 25. Casual observation might ascribe a greater
thickness to the measure than it really has and often it is only by
the most painstaking care in differentiating between minor charac-
teristics in exposures that one is able to detect such repetitions and
Fig. 25. ILLUSTRATING HOW THICKNESS OF STRATA MAY APPEAR
GREATER, DUE TO FAULTING
establish the presence of faults. Or it may be that the structure is
that shown in Fig. 20 and the dips all appear to have a single general
direction. In this case the relative positions of the measures supply
the key to the situation.
From the sketches shown of typical folds it is apparent that in
nearly all cases where rolling hills represent anticlinal structure the
dip of the strata is greater than the grade of the land surface, and
that any single stratum approaches the surface as it rises, reaching
the nearest point to the surface at the anticlinal axis. This rule
obtains generally for monoclinal structure as well, and explains the
well-known fact that holes sunk on the crest of hills are usually
the shallowest, with the depths to the productive measure increasing
in those further down on the slopes (Fig. 26). It should not be
accepted as a rule that the anticlinal axis or summit conforms to
the crest of a hill, as differential weathering and erosion may wear
GEOLOGY
45
SHOWING WHY THE SHALLOWEST WELLS ARE NEAREST THE
CREST OF A HILL
away the softer strata under some conditions so that the highest
point topographically lies off to one side and over one flank of the
anticline (Fig. 27).
Fig. 27. DIAGRAM SHOWING THAT APEX OF FOLD IS NOT ALWAYS
TOP OF HILL
The dip of a measure is of course not a constant factor, and as
it falls away from the summit it tends to approach a horizontal
position. When sufficient wells have been drilled along a line to
establish the relation between the dip and the surface gradient, it is
an easy matter to plat them to scale and to predict within narrow
limits the depth of a well at any given point (Fig. 28). Such platting
when carefully done helps to bring out the presence of minor folds
or waves and irregularities in the measure, if such be present.
46
OIL PRODUCTION METHODS
- . Underground Oil C's f *no""
• * I /1f»proxi m+f«
• A/*//
Fig. 28. SURFACE AND UNDERGROUND CONTOUR MAP FOR GRAPHIC
REPRESENTATION OF OILFIELD STRUCTURE
Surface Indications of Oil.
Aside from the study of geological structure and the applica-
tion of such information to the question as to whether or not oil
may be found in underlying strata, there are certain occurrences
of surface phenomena which often suggest the presence of oil and
which, in fact, are what usually lead to the first hope or belief that
oil may be present.
The first, and most commonly observed, of these are the seep-
ages of oil found in districts all over the world. They are usually
detected by the light iridescent film or play of colors on top of the
water emerging from springs in ravines. Although the actual
amount of oil present is apt to be very slight, occasionally it is
present in greater quantities, but in any case the characteristic
GEOLOGY
47
odor of petroleum readily identifies it and distinguishes it from
some of the compounds of iron that also form the colors on water
and are often mistaken for oil indications. It may also be dis-
criminated by breaking the film.
Seepages may result from fracture planes in the earth supplying
a passage way for the oil from the point of origin to the surface, or
Fig. 29. OIL SEEPAGE NEAR KATALLA, ALASKA
by direct mixing at or near the surface of water with the oil from
measures outcropping nearby. The nature of the oil may fre-
quently be learned by observing it carefully. Asphalt oil tends to
dry and form small deposits of solid asphalt, while that with a
paraffin base will flow for a longer period, eventually forming small
particles of a brown substance that often takes a reddish tinge.
48 OIL PRODUCTION METHODS
In other occurrences the oil in its upward migration has been sub-
jected to filtering processes which have removed from it the greater
portion of its heavier constituents, leaving it light and clear, and it
is evident that samples of such will be misleading if accepted as
indications of the quality of petroleum that will be encountered with
drilling. In any case, when oils have reached the surface the more
volatile varieties will tend to disseminate more readily while the
heavier ones will thicken and gather locally. Often a seepage of
gas will lead to the discovery of petroleum when no signs of the
oil itself may be found.
Other indications of the presence of oil, commonly observed, are
the outcrops of oil-bearing strata. These may be detected by their
appearance and discoloration, their odor, and by the test of placing
a few grains in a test-tube containing chloroform and watching for
the brown color that will appear if these hydro-carbons are present.
Slight showings of sulphur flakes may be found in them also, and
their effect on vegetation is often so pronounced in contrast with
that supported by the neighboring non-petroliferous measures, that,
at some seasons of the year, such an outcrop may be traced across
the country for considerable distances by observing only the
marked difference in the appearance of the grass or other growths.
All these indications, however, are much more apparent with out-
crops bearing an asphalt oil than when the oil is the lighter and
more volatile variety with a paraffin base. In the latter case, the
faint odor of vaseline may be the only means of its identification.
Outcrops of measures heavily impregnated with asphalt oil make
excellent road-building material and are frequently quarried for
this purpose.
A third form of Indication occurs when neither oil nor gas
may be definitely found but when the evidence of their action on
other materials may be observed, as in the case of the presence of
small flakes of sulphur and the foul-smelling gas hydrogen sul-
phide, associated with the fields where limestone is the source of
the oil. In these districts the outcrops of the oil-bearing strata
rarely carry direct indications, but the sulphur deposited along
small stream courses and the hydrogen sulphide, detected particu-
larly in damp weather, are suggestive guides.
It must not be thought, however, that every petroleum seepage
or outcrop of an oil sand is indicative of the presence of oil in
abundant quantities. Many seepages are found but few develop
into oil fields, because the oil may never have been present in the
GEOLOGY 49
strata except in minute quantities, or, if there at one time, it may
have escaped because of any one of a number of geological changes
and the resulting alterations in underground conditions and
structure.
Location and Spacing of Wells.
From the foregoing it is evident that, as far as is possible, the
geological conditions should determine the locations of wells, es-
pecially in a new field where the first test, or 'wildcat/ well is to
be drilled without positive knowledge of the presence of oil. When
the structure is found to be anticlinal or that of a dome, and topog-
raphy, ownership, etc., permit, the well should be placed on the
summit of the fold where the prospects are that the best showing
will be obtained at the shallowest depth, thereby minimizing the
expense. . When the well is to be drilled to reach a measure that is
exposed at the surface, its dips and surrounding strata should be
learned. Faults, if any, should be determined, and, from the data
thus obtained and the knowledge as to the approximate depth at
which it is desired to penetrate the oil sand, a rough idea may be
reached as to the distance from the outcrop the well should be
placed.
Thus if the surface exposure dips 30° and it is believed from
local evidence that the lessening in dip is such that the average dip
to where the measure is 800 feet deep is 5° less, or 25°, then the
determination of the horizontal distance to a point 800 ft. above
the measure becomes a simple problem, in this case working out
to be 1715 ft. If in this distance the elevation falls off, say 70 ft.,
below that of the outcrop, then the actual distance to be drilled
becomes lessened to that extent. Such computations, due to the
variable factor of the change in dip, are necessarily of indefinite
value and can be used only in a very broad way. They do, how-
ever, bring out the point that where measures are steeply in-
clined it is to be expected that the field will be narrow and a pros-
pect well should be situated nearer the outcrop than where the
dip is known to be more gently sloping. Such freedom as out-
lined above does not of course hold true where property lines pre-
scribe limits within which wells must be situated.
Since a well when once drilled derives its oil from a zone ex-
tending in all directions about it, the natural tendency is to place
it as near to the neighbor's property as possible in order that a
portion of his oil may be drawn on and contribute to the supply.
For this reason mutual agreements are usually adopted by adjoin-
50 OIL PRODUCTION METHODS
ing owners, to the effect that neither will drill within a certain dis-
tance of the line, say 100 or 150 feet. For this reason also the out-
side locations, that is, the locations along- the line at this stated
distance, known as the 'line wells,' are usually drilled first and
the inside locations later.
The spacing of wells is a matter that must depend entirely on
local conditions, particularly those relating to the nature of the
sand or other productive measure, and the gravity of the oil. If
the oil is heavy and viscous or the source is tight, they may be
situated much more closely together than where the oil is light
and flows readily and the containing measure is open and porous.
It is seldom advantageous to distance them less than 100 ft., while
300 ft. is more often good practice, and even 500 ft. or greater
where gas pressures are high and the oil very mobile. The close
crowding of wells that has resulted in some fields from the land
being owned or leased in small parcels has meant a distinct eco-
nomic waste where half the number would have sufficed to pro-
duce an equivalent amount of oil.
When the outside wells have been finished, the inside locations
are then drilled, usually according to some definite plan or system
worked out by which it is designed to secure all the recoverable
oil with a minimum number of wells and without interfering with
surface improvements such as tanks, buildings, or sumps.
Logs.
The log is a record of the well from the time of 'its beginning
until its completion and shows the depths and thicknesses of strata
drilled, points at which water, gas, and oil are found as well as
other data relative to its history. To this end the log should also
contain not only the record of casing inserted but also any other
features that may be of importance at some later time, such as
unusual fishing jobs, tools, or casing left in the hole and side-
tracked. Such items, while apparently of little moment at the
time as far as the log is concerned, may have an important bearing
on work being carried on with the well possibly several years later
when the knowledge as to just where different troubles had hap-
pened in the first drilling may prove of considerable value.
The nomenclature of the oil fields has many unique names and
strange uses for old words. Drillers from different parts of the
country meeting on the same ground find themselves using differ-
ent expressions for the same thing, as the Texan's use of 'gumbo'
GEOLOGY 5 1
for the Pennsylvanian's 'sticky clay,' and the latter's 'shell'^ for
the Texan's 'rock,' both meaning any hard substance. Such lo-
calisms have resulted in there being no common tongue in the
description of material drilled, and the knowledge of what these
expressions may mean is rather necessary to a complete interpre-
tation of the usual log.
Logs may be compiled from daily drilling reports where they
are in use. Where they are not, the log is usually kept in a note-
book by the drillers or the foreman. The use of drilling reports,
however, is far more satisfactory, especially if supplemented by a
diary kept by the superintendent. The usual shift in oil field
work is twelve hours, from noon till midnight, and from midnight
till noon ; two reports, one for each crew, show the advance made
during the day and such other information as is desired. These
blanks are printed in triplicate and bound into books of 50 or 100
sets; two copies are torn from the book and turned in at the end
of the 'tower/ the oil field term for shift. One copy goes to the
main office, the other remains at field headquarters, the third stays
with the book at the well.
Drilling Report.
Well No. . Date..
Came on tower at.. | Anight
Began tower at ft.
During tower made ft.
Depth at end of tower ft.
Formation.
From to ft
From to ft
From to ft
Struck water at
Struck gas at
Struck oil at
Size of casing
Casing in hole at beginning
Casing put in during tower
Casing now in hole ?
Remarks
Driller
Tool Dresser .
Note all changes in formation, examine all machinery
and tools carefully before using and report all accidents
promptly to office.
52
OIL PRODUCTION METHODS
W EL L. NO
Situation
Elevation
Started Finished
Drilled by.
Wester shut off at.
Oil at
*r
13" 440
6 -1360
Surface sand
G grarel
42.0
Blue sha/e
as
69O
san
».
O// sand
Fig. 30. GRAPHIC LOG
GEOLOGY
53
When wells have been completed, the best manner of compil-
ing the logs for future reference is some form of graphic represen-
tation. This may be an elaborately colored drawing, or a more
simple sketch, prepared on tracing cloth so that blue prints may be
taken from it, along the lines of the typical log shown in Fig. 30,
which embodies all the information necessary for ordinary reference.
When several wells have been drilled in a neighborhood, the
use of models, very similar to those prepared at mines to show
the positions of orebodies, will bring out the features of the under-
ground geology, particularly the dip and strike of oil sands. One
may easily be made by letting a horizontal board represent any
Fig.
31. DIAGRAMMATIC REPRESENTATION OF A GROUP OF WELLS
SHOWING POSITION OF OIL-SAND
54
OIL PRODUCTION METHODS
datum plane higher than the highest point on the property; the
positions of the wells are then platted to scale on the board, holes
drilled through it at these points and long round wooden pegs, rep-
resenting the wells, slipped into- the holes (Fig. 31). On the pegs
are painted in various colors the data to be shown, such as eleva-
tion of land surface at well, depths of water sands, tar and oil sands,
etc., at a scale of either one or two inches to the hundred feet.
The same may be shown pictorially, if desired, in a stereographic
projection similar to that in Fig. 32, which is a record of the same
data shown in the model in Fig. 31 ; this latter method is one fol-
lowed by many of the larger companies.
/GOO ft abovf ^
Fig. 32. STEREOGRAPHIC PROJECTION SHOWING CONTOURS OF SURFACE
AND OIL-BEARING STRATUM
CHAPTER III.
RIGS AND EQUIPMENT.
The marvelous growth of the petroleum industry in a few years
has brought out all the ingenuity of the men connected with it to
meet the drilling conditions encountered in the different fields.
This rapid development and the curious nature of the work, in
which conditions are unlike almost any other branch of engineering,
have resulted in wide divergences of opinion as to the best meth-
ods to follow, and it is not uncommon to see quite different outfits
and methods in the same field and working under similar drilling
conditions. Each will have its votaries and each will get the hole
down, but the natural hazard of the work is such a factor, and so
often the unforseen happens, that unless the merits of one method
are sweepingly greater than the other it is .often impossible to
choose between them. The normal duty of materials used in drill-
ing is not unduly severe ; the trouble arises with the occasional in-
cidents that are bound to occur and which suddenly throw a great
strain on some one part of the equipment. An example of this is
seen when a bailer sticks in the hole, through the crumbling ma-
terial in the sides falling in about and over the bailer so that it is
held tight. The wire line that sustains the bailer ordinarily may
never have to hold up a weight greater than a ton, yet in the pull
that comes with trying to free the bailer it may be required to with-
stand a strain of many tons before it is either loosened or the line
broken.
The application of engineering data to the problems of drilling,
except in a cut-and-slash way, is almost impossible as far as satis-
factory results are concerned. One man may build a certain type
of derrick and find it well suited to his work ; his neighbor may
build one exactly like it, and be drilling in the same kind of ground,
but 'freezes' the casing through caving material falling in and bind-
ing the pipe. When he tries to pull the pipe up he pulls in the der-
rick instead. The same difficulty was just as liable to happen with
the first operator, and illustrates the constant danger of mishaps in
drilling wells. It also accounts, with the increasing depths and
heavier tools used, for the increase in weight of almost everything
56
OIL PRODUCTION METHODS
in the way of equipment connected with drilling, and nowhere is
this more apparent than in the rigs themselves. The term 'rig' is
meant ordinarily to apply to the derrick, timbers and wheels, and
does not include the boiler, engine, and other equipment.
Standard Drilling Rig. Except in rotary wells, which use
the bare derrick only, the rig has two principal parts ; first, the
derrick itself directly over the well; and second, the belt-house,
which is .the long, narrow building serving as a housing for the belt
and band wheel and connecting the derrick with the engine house,
covering the engine or motor. These rest on suitable foundations
Fig. 33. STEEL DERRICK
of heavy timber which, with the heavier posts and walking beam,
are known as the 'rig timbers.'
With the exception of a comparatively small number of steel
structures, derricks are built of timber. The former have not
proved unsatisfactory, but their cost has been against them, as well
as the difficulty in securing men understanding their erection. The
itinerant rig-builder is found in all the fields and usually builds the
rig by contract instead of day wages.
Where hard woods, such as oak or chestnut are found, they
make excellent derricks, but more often some of the many forms of
pine or other soft wood are the only available timber and the differ-
ence in their relative strengths govern somewhat the dimensions of
the lumber in any particular rig.
The derrick is supported on posts which rest in turn on a suit-
able foundation of either timber or concrete, known as the 'derrick
RIGS AND EQUIPMENT 57
footing.' Light rigs need no concrete and often but little timber
for the footing, while heavy ones may use a considerable quantity,
as is seen by reference to the rig list on page 61, which provides for
1410 board feet of redwood for each of the four corners. This cor-
ner, in which the redwood boards are 3 in. thick, has a base of two
layers 10 ft. square with succeeding pyramidal layers 9 ft. square,
then 8, 7, 6 and 5 feet, the layers alternating in the direction of lay
of the boards. Such a corner is very good for heavy work, as it is
firm and yet has the slight 'give' to it that is desired. It is, how-
ever, very expensive and for this reason should be dispensed with
where lighter and more simple timbers, or concrete, will serve as
well. The latter is being used more and more and may be easily
made of a 1 :3 :6 mix, 5 ft. high with a 5-ft. base and 3-ft. top.
Loose surface material should be removed and the bottom of the
forms placed below the surface so that the top of the concrete is a
foot or two above it. Above the corners are placed the side sills
(17), and the derrick sills (18), the latter supporting the floor of the
derrick. .(These numbers and similar ones following refer to Fig.
34 on page 58.)
The other principal foundation timbers are the mud sills (28),
the main sill (27), the pony sill (36), the sub sill (45), the nose sill
(46), engine sills (51), and engine block (41).
The derrick itself consists of four uprights (8), known as 'legs,'
braced by horizontal girts (10) and diagonally-placed braces (11).
Its size is designated by the size of the floor and the height, a 20 by
74 derrick having a floor 20 ft. square and being 74 ft. high, and this
size has been used probably more than any other. It is rarely that
the floor is made less than 20 ft. square, and the heavier types are
22 and 24-ft. ; while the heights in recent practice are going more
towards 84 ft. for wells using standard tools and 106, 114, and even
124 ft. with those using the rotary method.
The legs are built up by placing 2 by 10 and 2 by 12 planks
trough-shaped, with each side taking the direction of one side of the
derrick. Ordinarily one set of these, with an extra set for the first
18 ft., give enough strength ; heavier derricks are supplied with two
sets known as doublers, the entire length with a third set at the
lower 18 feet. Besides the usual braces shown in Fig. 34, derricks
requiring additional strength are 'sway-braced' by adding another
set of girts on the outside of the legs opposite every other set of
inside girts, and placing long braces between the outside girts (49)
58
OIL PRODUCTION METHODS
Fig. 34. PLAN AND ELEVATION OF STANDARD DRILLING RIG
SCHEDULE OF PARTS, STANDARD DRILLING RIG
1. — Sand line pulley. 2. — Casing pulley. 3. — Crown pulley. 4. — Crown block. 5.—
Bumpers. 6. — Water table. 7. — Crown. 8. — Derrick legs. 9. — Doubler. 10. — Girt. 11.—
Brace. 12.— Bull wheels. 13.— Bull rope 14.— Bull wheel brake band. 15.— Bull wheel
post brace. 16. — Derrick foundation post. 17. — Side sills 18. — Derrick" sills. 19. — Head-
ache post. 20.— Calf wheel brake lever. 21.— Calf wheel brake band. 22.— Sand reel lever.
23. — Bull wheel post. 24. — Walking beam. 25. — Sampson post. 26. — Pitman. 27. — Main
sill. 28.— Mud sills. 29.— Calf wheel post. 30.— Calf wheel sprocket chain. 31.— Band
wheel. 32. — Sand reel reach. 33. — Sand reel swing lever. 34. — Reverse lever rod. 35. —
Back brake. 36.— Tail sill or pony sill. 37.— Sand reel post. 38.— Jack post. 39.— Calf
wheel. 40. — Throttle valve and wheel. 41. — Engine block. 42. — Telegraph cord. 43. —
Sand reel. 44.— Sand reel friction pulley. 45.— Sub sill. 46.— Nose sill. 47.— Engine
block brace or bunting pole. 48. — Bull wheel shaft. 49. — Sway brace. 50. — Knuckle post.
51.— Engine block mud sills. 52.— Tail board.
The construction of the rig starts with placing the mud-sills (28)
and the main-sill (27) (Fig. 35), and the derrick foundations are
then set so that the derrick floor is even with these, except when a
rotary derrick is being fitted for standard tool work, when of course
the mud-sill and main-sill are placed to conform with the position
of the derrick as it was erected for the rotary work. The derrick
is next run up, heavily nailed and surmounted with the crown (7),
the water table (6), the bumpers (5) and the crown block (4), and
the latter faced with hard wood bearings for the sheave-wheels on
which run the various ropes.
RIGS AND EQUIPMENT 59
Next are put up the jack-post (38), the bull-wheel posts (23),
the bull-wheels (12), the calf-wheel (39), and engine foundation
(41). The sampson-post (25), walking-beam (24) and band-wheel
(31) are not erected until the bull-wheels may be used for pulling
them into place. Finally the sand reel (43) and friction pulley
(44) are built in, having been left till the last because they must be
placed so that the friction pulley runs true with the band wheel.
Rough 1 by 12 lumber is used for the engine and belt houses and
for the lower portion of the derrick if it also is to be housed. Cor-
rugated iron for this purpose is a trifle more expensive, but the
lessened construction cost, the diminished danger of fire and the
better protection of the belt make the added expense well worth
Fig. 35. MUD AND MAIN SILLS IN PLACE
while and it is finding an increased use. A plank-walk connects the
engine house with the derrick and a casing rack, of 6 by 6 or 8 by 8
timbers, is built beside the walk for the purpose of holding casing,
tubing and such equipment as cement tanks at the time the well is
being cemented.
The well is not drilled exactly in the centre of the square floor-
space, but is started either 8 or 9 ft. from the front side, towards the
engine house, leaving either 11 or 12 ft. between it and the opposite
side in a 20-ft. floor.
Derrick Lumber List.
The following lumber lists are typical of the lumber
required for derricks using the different methods and for drill-
ing shallow or deep wells. The details of construction vary
60 OIL PRODUCTION METHODS
greatly in minor particulars but those cited here are in common use
and well suited to the class of drilling for which they are designed.
The wheels for use when the cable-tool method is being fol-
lowed are about the same size in all the styles of derricks. The
material for a 10-ft. band-wheel is as follows :
24-2/12 x 16 Soft pine (preferably surfaced)
64- 1/ 8 x 10 ft. circle cants
24-1 / 8 x 7 ft. circle cants
8-3 / 8 x 7 ft. circle cants
16-3/ 8 x 7 ft. circle grooved cants (8 only for single Tug)
Material for bull wheels (double tug) : Material for calf wheel:
80-1/8 x 8 ft. circle cants 40- 1/ 8 x 7' 6" circle cants
8-3/8 x 8 ft. circle cants 8-3/ 8 x 7' 6" circle canls
16-3/8 x 8 ft. circle grooved cants 2-2/12 x 16 pine
32-1^x9 hard wood pins 2-3/ 8x16 pine
4-2/12 x 18 pine
Lumber List for Light 20 x 74-ft. Derrick for Cable Tools.
1-12x12x12x26 1-6/6x24 36-2/10x16
1-22/24 x 9 S-6/ 6 x 18 3-2 / 8 x 20
1-14/14 x 30 2-6 / 6 x 14 22-2 / 8 x 16
1-14/14 x 20 2-6 / 6 x 16 12-2/ 6 x 20
1-16/16 x 14 2-5/16 x 16 12-2 / 6 x 18
1-16/16 x 16 1-6/14 x 12 4-2 / 6 x 26
8-14/14 x 16 1-5/14 x 12 5-2 / 6 x 12
1-12/12x16 3-4/6x14 5-2/4x20
1-12/12x20 48-2/12x20 9-2/3x16
1-10/12 x 26 12-2/12 x 18 56-1 / 6 x 16
2- 8/ 8 x 22 8-2/10 x 26 85-1 /12 x 16
1-8/8x20 7-2/10x24 30-1/12x18
8- 6/ 6 x 20 9-2/10 x 18 95-1 /12 x 20
1- 6x6x6x16-9 1-6x6x6x16-16 60-1/12x14
Lumber List for Medium Weight 20x84-ft. Derrick for Cable Tools.
1-16/16 x 30 3-6 / 6 x 16 6- 2/ 6 x 28
1-16/16 x 16 1-6/18 x 18 45- 2/12 x 20
1-22/22 x 9 1-6/18 x 14 30- 2/ 4 x 16
2-16/16 x 18 1-5/16 x 14 10- I/ 3 x 16
6-16/16 x 16 1-6/ 6/6/16 x 9 80- I/ 6 x 18
2-16/16 x 18 1-6 / 6/6/16 x 14 30- 1 / 6 x 16
2-14/14 x 20 8-4/ 6 x 18 30- 1 / 6 x 14
1-16/16x20 8-2/12x36 125- 1/12x20
2-12/14x24 4-2/12x32 115-1/12x18
1-12/12x20 8-2/12x28 70-1/12x16
4-10/12 x 20 12-2/12 x 24 36- 1 /12 x 14
10- 8/ 8 x 20 20-2/12 x 16 1-16/16 x 14 Oak
40-3/12x20 20-2/10x16 1-16/16x6 Oak
1-14/30x26 6-2/10x20 1-3/12x6 Oak
2- 3/18 x 18 12-2 / 8 x 20 2- 6/ 6 x 14 Oak
2- 3/ 8 x 14 12-2/ 6 x 20 1-14/14/14/30 x 26
1- 6/6x30 12-2/ 6x18
2- 6/ 8 x 18 12-2/ 6 x 16 u , . , .
RIGS AND EQUIPMENT
61
Lumber List for Heavy 20 x 84-ft. Derrick for Cable Tools.*
6-16/16x18
1-16/16x16
2-16/16x16
1-16/16x20
1-16/16x32
3-14/14 x 14
1-24/24x10
1-14/14/30x26
1-12/12x26
1-12/12x22
3-14/14x14
1-12/12x16
3-12/12x24
2-12/12x30
2-10/12x22
13-10/10x20
1- 6/6x18
40- 3/12x20 Redwood
36- 3/12x24 Redwood
12- 3/12x18 Redwood
1- 6/ 8x30
1-6/ 8x16
1-6 / 8x12
2-6 / 8x16
1-6/ 6x20
2-4 / 6x20
6-4 / 6x16
50-2/12x20
8-2/12 x 18
8-2/12 x 16
6-2/10x26
6-2/10 x 18
50-2/10 x 16
8-2/ 8x16
1-6/6/6/16x12 Oak
1-3/12 x 6 Oak
2-2 / 6x28
2-2 / 6 x 26
2-2 / 6x22
10-2 / 8x20
10-2 / 6x18
10-2/ 6 x 16
2-3/16x20
12-1 / 3x14
2-6 / 8 x 18
1-5/16x14
2-2 / 4 x 16
2-2 / 4x18
10-2 / 4x20
2-5/16x14
16-2 / 6 x 14
12-2 / 4x16
65-1 / 6x16
10- 1/ 6x20
65-1/12x16
30-1/12x14
40-1/12x18
60-1/12x20
34-2/12 x 24
16-2/12x34
2-6 / 6 x 14 Oak
Lumber List for 24 x 106-ft. Derrick for Rotary Drilling.
l-22/24x 9
2-14/14 x 16
2-14/14x24
2-12/12x20
2-10/10x26
8-10/10x24
10- 8/8x20
1- 8/8x24
4- 6/6x20
2- 6/16x14
2- 6/ 6x12 Oak
1-4/6x20
6- 4/ 4x14
84-2/12x24
20-2/12x22
40-2/12 x 20
24-2/12x18
58-2/12x16
6-2/10x18
4-2/10 x 20
56-2/10x16
8-2/ 8x28
26-2 / 8x24
10-2/ 8 x 22
8-2/ 8 x 20
8-2 / 8x18
8-2 / 8x16
8-2/ 6x22
8-2 / 6x20
8-2 / 6x18
16-2 / 6x16
20-2/ 6x24
30-2 / 6x14
60- 1/ 6x16
225-1/12x16
125-1/12x20
24-2/ 4x16
Lumber List for 24 x 106-ft. Combination Rig, Medium Weight,
for Both Rotary and Cable Tool Drilling.
5- 4/6x16 16-2 / 8x24
2- 6/16x14 8-2 / 8x22
1- 5/16x12 8-2 / 8x20
1- 6/16x12 8-2/ 8x18
1-16/16x14 Oak 10-2 / 8x16
1-16/16 x 6 Oak 18-2 / 8x20
2- 6/ 6x12 Oak 8-2 / 8x18
1- 3/12 x 6 Oak 16-2/ 8x16
60- 2/12x24 6-2 / 4x26
10- 2/12x22 20-2 / 4x16
50- 2/12x20 60-1 / 6x16
30- 2/12x18 150-1/12x20
66- 2-12x16 30-1/12x18
6- 2/10x18 30-1/12x24
4- 2/10x20 15-2/12x20
56- 2/10x16 6-3/12x20
8- 2/ 8 x 28
as a 'combination rig,' foi both rotary and cable-tool drilling by the
of engine-sills and block.
1-16/16x30
2-16/16x20
6-16/16x16
2-14/14x16
3-14/14x12
2-14/14x24
1-14/14/14/30 x 26
1-12/12x26
1-12/12x24
1-12/12x22
-12/12x20
2-10/10x26
8-10/10x24
10- 6/6x16
4-8/8x20
1-6/6x20
1- 6/6x26
*This may be used
addition of another set
62
OIL PRODUCTION METHODS
Fig. 37. SHAFT WITH CRANK, BOXES, FLANGES, SPROCKET AND CLUTCH
RIGS AND EQUIPMENT
63
Motive power passes by belt from tbe engine-pulley to the band-
wheel, and from the band-wheel it is transmitted to the various
moving parts. This wheel is 10 ft. diameter, built of lumber and
runs on a crank-shaft, supported by boxes on the jack-posts. Fig-
ure 37 illustrates the crank-shaft carrying, from left to right, the
crank used for actuating the walking-beam, a jack-post box, the
band-wheel flanges, the second jack-post box, the clutch-sprocket
and clutch. The sprocket carries the chain which drives the calf-
Fig. 38. SAND-REEL
wheel and is not fastened to the shaft but turns only when the
clutch, which is keyed to the shaft, has been thrown over so that
it meshes with an opening1 in the sprocket. On the clutch side of
the band-wheel, there is built either one or two 6l/> or 7 ft. grooved
wood tug-pulley circles, on which run the bull-ropes that drive
the bull-wheels.
The sand-reel is a drum on which is wound the sand-line that
carries the sand-pump, or bailer, in and out of the hole. It is
64
OIL PRODUCTION METHODS
turned by means of a friction pulley (44) pressed against
the band-wheel by pulling the reach-rod (32) and the swing-lever
(33) ; its speed is retarded by swinging the friction-pulley back
and forcing it to bear against the back-brake (35). The reels are
made with either single or double drums. For deep-hole work the
latter are now almost universally used, one drum serving to hold
that portion of the line not being used. It passes from the sand-
Fig. 39. RELATIVE POSITION OF CALF-WHEEL, BAND-WHEEL AND SAND-REEL
reel up on the outside of the derrick, over the sand-line sheave (1)
and down inside the derrick.
The bull-wheels (Fig. 40) are built on a 16-in. bull-wheel shaft (48)
supported at each end by the bull-wheel posts (23). The line car-
rying the tools used for drilling is wound on this shaft and passes
up inside the derrick and over the crown-pulley (3). The wheels
are of wood, 8 ft. diameter, and the one in line with the grooved
circle on the band-wheel (Fig. 36) is similarly grooved in order to
carry the bull-rope for power transmission. This wheel is known
as the bull-wheel tug-pulley and has two such circles when two
bull-ropes are used. The rim of the wheel at the other end of the
shaft is surrounded with an iron brake-band, to retard the speed of
the tools when being lowered into the hole and at other times to
prevent the wheels from moving.
RIGS AND EQUIPMENT
65
Fig. 40. BULL WHEELS
The calf-wheel (Fig. 41) is a comparatively recent innovation
for handling casing without having to disengage the drilling-line
from the tools for that purpose. It has a single wheel, placed at
one end of a shaft that is supported by two posts (29), and, like the
Fig. 41. CALF WHEEL
bull-wheel, is controlled by a brake-band. When first used it was
driven from the band-wheel by ropes, as is still done with the bull-
wheels, but this has now been almost entirely discarded in favor of
the more positive chain drive, the chain running from the clutch
66
OIL PRODUCTION METHODS
sprocket on the band^wheel shaft to an iron sprocket rim attached
to the calf-wheel (Fig. 42). The calf-line passes from the calf-
wheel shaft over one of the casing-pulleys (2), and thence back and
forth between these and a snatch-block. Ordinarily there are
seven lines between the latter and the casing-pulleys, but when the
weight to be sustained in taking heavy pulls on casing demands
nine lines instead of seven, a fifth casing-pulley is inserted between
Fig. 42. ELEVATION AND PLAN OF IDEAL RIG IRONS WITH CLUTCH
\ SPROCKET ATTACHMENT
the usual crown-block 'and an additional parallel piece of timber
placed on the bumpers.
The crank shown at the left end of the main shaft in Fig. 37
turns with the band-wheel and by its off-set imparts the up-and-
down motion to the walking-beam by means of a wrist-pin passed
through one of the holes and the opening in the pitman (26). The
length of the movement or sweep of the beam depends upon which
of these holes is used, within limits of about 2 to 5 feet. The one
RIGS AND EQUIPMENT 67
nearest the shaft is known as the first hole, the next succeeding as
the second hole, and so on. The first hole is rarely used in drilling
but is the principal one employed in pumping.
All the metal parts used in the construction 6,f a derrick with
the exception of the nails, bolts, sand-reel, and* guy wire, are
known collectively as the 'rig irons,' and designate^ by the size of
the crank-shaft that carries the band-wheel: Rig irons of the 4-in.
and 5-in. sizes are used only for ; fairly light work and the 6-in.
commonly employed for heavier duty. Recently 7^-in. irons have
been tried with marked success where the conditions are such as to
require unusually heavy tools and equipment.
Rig .Iron List.
1, 7l/2-h. Shaft with crank, wrist pin, set of 36-in. band wheel flanges and
bolts, collars and keys, and clutch sprocket.
1, Sprocket tug-rim for calf-wheel.
1, Jack-post box and cap.
1, Calf-wheel box and cap.
4, Turnbuckle rods.
2, Jack-post rods.
1, Jack-post plate.
4, Eye-bolts.
4, Double-end bolts.
1, Set center irons and bolts, for walking-beam.
1, Set bull-wheel-gudgeon, and brake-band.
1, Set calf-wheel gudgeons.
1, Brake-band for calf-wheel.
1, Walking-beam stirrup.
1, Crown pulley.
1, Sand-line sheave.
4, Casing-line pulleys.
55, feet of sprocket chain, for calf-wheel drive.
With the increase in the size and weight of equipment has
come the introduction of iron and steel for many parts formerly
made exclusively of wood. The wood pitman, bu:U^wheel shaft,
calf-wheel, and crown-block may all be replaced with metal forms
of greater strength and durability. Usually when the severe duty
of drilling a well is over, and it has been 'put to pumping, the metal
parts are replaced with the cheaper wood construction and moved
to a new drilling-well.
Engines and Boilers. The well-drilling engine is a remarkably
efficient piece of machinery when its low cost, the service required
of it and the treatment it receives are taken into account. The
68
OIL PRODUCTION METHODS
Fig. 43. IRON CROWN BLOCK
Fig. 44. R. & S. CALF-WHEEL SHAFT
Fig. 45. METAL BOX FOR
SUPPORTED ENDS OF
IRON BULL-WHEEL
SHAFT
Fig. 46. BULL WHEELS BUILT ON R. & S. IRON SHAFT
RIGS AND EQUIPMENT
69
construction is simple. It has a single cylinder, a simple slide valve,
and link reversing gear of the locomotive type. The length of stroke
is almost invariably 12 in., the cylinder diameters ranging from 8
to 12 inches. In the eastern United States 9 by 12 and in the west
10^/2 by 12 where the duty is heavier, are the sizes most commonly
used for cable-tool work. The 12 by 12 size is frequently required
Fig. 47. IDEAL DRILLING ENGINE WITH OUTBOARD BEARING
for rotary equipments. The engine is installed so that the pulley-
wheel lines with the band-wheel, and while the crank-shaft carries a
fly-wheel at the other end, yet the constant pull on the belt pulley
tending to work the shaft out of alignment has led to the introduction
of an outboard-bearing (Fig. 47) that provides an outside supporting-
box for the shaft. The weight of the flywheel may be varied by the
use of removable rings or balances fastened to it with bolts to suit
70
OIL PRODUCTION METHODS
the duty on the engine. Balances are usually added to steady the
motion as the depth of a drilling-well increases. Pumping wells run
at a low speed and the balances tend to maintain it at a uniform rate
and prevent the engine from stalling on centre.
Fig. 48. IDEAL DRILLING ENGINE WITH OUTBOARD BEARING
The engine is operated from the derrick by pulling back and
forth the 'telegraph cord' (42, Fig. 34), which runs from a wheel
attached to the headache-post to the throttle-wheel (40). The
reverse-lever is handled in a like manner by moving a % or ^2-in.
pipe (34) connecting it with a handle at the derrick. Usually a
RIGS AND EQUIPMENT
71
simple heater is attached to the pulley side of the engine for utilizing
the exhaust steam to raise the temperature of the boiler feed water.
A barrel-pump, directly connected to the engine crosshead, pumps
the water into the boiler. Engines are bought either stripped or
complete, the former being without crosshead-pump, heater or extra
flywheel balances.
As might be expected where fuel is cheap, little attention is given
in the oil fields to steam economy or highly efficient boiler installations,
except at the pipe-line pump-stations and the larger central station
plants. These frequently have large water-tube boilers, feed water
heaters, superheaters, etc., but the boilers scattered about at drilling
and pumping wells are more often of simple design and installation.
Fig. 49. BOILER MOUNTED BY HANGING FROM PIPE AND ENCASING IN
OIL-SAND
For shallow drilling in some fields, light portable boilers on wheels
are used. With deeper work the common horizontal fire-tube boilers
of rated capacities from 30 to 45 horsepower are employed in the West
for standard-tool drilling. Wells using the rotary system require
larger boilers, of 70 or 80 horsepower. A simple and efficient method
for setting up such a boiler is that shown in Fig. 49. This is rated
at 40 horsepower, has 42 3-in. by 12-ft. tubes and is hung from two
overhead stands of old 6-in. pipe and enclosed with 3000 common
red brick. Corrugated iron sheets are then placed so that a space
of 18 in. is left between these and the brick work. This space is
filled and the top covered with heavy oil-sand that soon cakes when
the boiler has been heated and assists materially in reducing the loss
by radiation.
72
OIL PRODUCTION METHODS
The locomotive type of firebox boilers is used extensively in the
eastern part of the United States, where good boiler-water may
usually be obtained. They possess the advantage that they may be
quickly installed and fired, and, for this reason, find occasional use
in the West, when gushers or breakdowns of regular plants bring about
an urgent need for quick service; but aside from such conditions
their cost and the difficulty encountered in cleaning them have pre-
vented a more extensive use in the West, where alkaline waters cause
scaling and render it necessary that boilers be frequently cleaned.
Of course the fuels used are nearly always either oil or gas, except
with wildcat wells remote from a field. In burning oil, efficiency is
largely a matter of proper atomization, accomplished by the use of
live steam. Fig. 50 illustrates a form of burner in common use that
Fig.
OIL BURNER FOR STEAM BOILERS
may be made of ordinary materials. The live steam coming from the
pointed end of the j/2-in. steam-line inside the 1-in. oil-line atomizes
the oil and the two together pass out of the burner through a long,
narrow slot, deflected downwards in order to keep the direct flame
from impinging on the boiler sheet. The exact position of the
pointed end of the steam-line inside that carrying the oil is found
experimentally, and so adjusted that it serves to regulate the fire
automatically. As the pressure in the boiler increases a greater volume
of steam is forced from the end of this pipe, retarding the flow of
oil and decreasing the heat applied under the boiler. When the
pressure has fallen off, as a result of the lessened heat, more oil finds
its way to the burner and the heat increases.
When gas is used instead of oil its maximum fuel value is
obtained only by securing the proper mixture of gas and air, so that
RIGS AND EQUIPMENT
73
the flame is a clear blue in color with as little yellow as possible.
Several types of burners are manufactured that may be regulated so
as to obtain a perfect mixture. A simple burner may be made by
placing the gas-line inside of a larger pipe, as is done with the steam
pipe in the oil burner. The larger pipe has a number of holes drilled
in it through which the air for mixing with the gas is admitted.
Still another burner is that shown in Fig. 51, by which the gas and
air before igniting mix in the larger pipe, set in brick work.
Fig. 51. GAS BURNER FOR STEAM BOILERS
For carrying steam from the boiler to the engine a 2-in. line usually
suffices for standard tool work, but where the drilling is being carried
on by the rotary or circulating methods, this is increased to 3 inches.
Lubrication of steam cylinders is accomplished by the use of some
of the various forms of pressure-lubricators, either directly at the
rig or, when a central plant supplies steam for
a number of wells, from a lubricator at the
plant. The latter method is unquestionably the
more economical and efficient as it insures com-
plete atomization of the heavy cylinder oil.
When smaller lubricators at each well are used,
a considerably smaller amount of oil is required
if the small pipe carrying the oil from the lubri-
cator into the steam-line is not merely tapped
into the steam-line but is carried half the dis-
tance across the inside, and then turned up, as
in Fig. 52, so that it becomes heated and
atomizes more readilv before passing1 into the
Fig. 52. METHOD OF STEAM
LINE LUBRICATION steam cylinder.
•
.3
1"
-i
fc
'
£
t i —
Of/ feed pipe
<b
c;
HV
]| from /vbrtcoTo
<;
1
ft*
•=r
T>
^
«:
<
1
74 OIL PRODUCTION METHODS
Cordage. Two classes of lines find use in drilling operations,
ordinary rope made from either sisal or manila hemp, and wire rope
which is built up of many small steel wires about a hemp core or
centre. In the former class, which passes under the general term
of 'cordage,' the cheaper rope made from sisal is employed only for
general purposes about the well, while the drilling-cables and bull-
ropes are of good qualities of manila hemp. Hemp rope deteriorates
rapidly in very dry districts due to the fact that the hemp fibre grows
only in warm and exceedingly moist climates and the moist cellular
structure soon loses this moisture when brought into an arid district.
It then becomes dry and brittle, loses its strength and pliability, and
for this reason when not in use should be stored in as cool and
moist a spot as can be found.
The individual fibers of hemp are from 6 to 10 ft. long. When
manufactured into rope they are first oiled and woven into threads
with a left lay, those of a lighter color and more silky texture going
into the drilling cables and the more brittle, coarse and red varieties
into bull-ropes. With a 2^ -in. drilling cable, 31 of such threads,
each composed of many fibers, make a strand ; three strands are
wound with a right lay to make a rope, and three ropes, also with
a right lay, compose the cable. The left lay of the fibers and the
right lay of the strands and ropes, known as 'hawser' or 'cable' lay,
are so made for the purpose of preventing the cable from kinking.
The sizes usually employed for drilling are from 2 to 2]/2 -in. diameter,
with lengths from 1000 to 2500feet.
Weights and Lengths of Manila Cable.
Diameter. Weight per Foot. Breaking Strain in Pounds.
2 in. 1.58 35,430
2Y8 " 1.65 41,088
2Y4 " 1.79 47,170
2*/2 " 2.33 53,665
Manila cables for drilling are used chiefly in so-called 'dry' holes,
where the nature of the ground is such that it does not cave readily
and the only water in the well is that which is placed there to assist
the bit in cutting the hole, and the bailer in bringing out the cuttings.
'Wet' holes, which are filled with water to prevent the sides from
crumbling, interfere with the motion of the cable and are usually
drilled more advantageously with wire drilling-lines. The chief
merits of the Manila line arise from its great stretch, or spring,
through which, by giving the walking-beam the proper motion, a
RIGS AND EQUIPMENT
75
much heavier blow may be delivered by the drilling-tools on the end
of the line. The same quality in the line causes the tools to spring
back quickly when the blow has been struck, thus dislodging the
bit from the cuttings that tend to stick and hold it fast.
Manila lines are used almost exclusively where drilling is carried
on by means of spudding, as spudding with a wire line places too
severe a strain on the derrick.
Bull ropes are made with a diameter of 2^ in. and length of
90 ft. They are known as soft lay rope and consist of three strands,
each strand built up of many fibers.
Wire Rope. The wire ropes in general use for drilling wells
are (1) the drilling-line, wound on the bull- wheel shaft, to carry
the drilling tools; (2) the casing line, wound on the calf-wheel, and
used for handling casing; (3) the sand-line, which runs on the sand-
reel and carries the bailer in and out of the hole. The introduction
of wire rope for drilling purposes is comparatively recent but its use
has spread rapidly and it is now generally employed for work at
Fig. 53. SAND AND LIGHT DRILL-
ING LINES. 6 STRAND 7 WIRE
Fig. 54. DRILLING AND CASING
LINES. 6 STRAND 19 WIRE
depths greater than 1200 feet. Unlike much of the material employed
for well drilling, these lines have practically no salvage value when
they have become unfitted for further service at the well.
The line used for carrying the drilling tools encounters the most
severe service of the three classes, and its cost is no small factor in
drilling a deep well. These are in nearly all cases made of extra
strong cast steel wire, of a grade intermediate in strength, hardness,
and other characteristics between the regular cast steel ordinarily used
in hoisting-ropes and the plow steel used where great abrasion is
met. The construction of the line varies with the drilling conditions.
In the eastern fields, where the duty is light, the ropes are com-
posed of six strands of seven wires each, with a hemp centre (Fig.
53). In other fields various combinations of six strands of 12 wires,
4 strands of 5 wires, 6 by 25, 6 by 15, etc., have been .tried with
varying results, mostly unfavorable, and for heavy work, the general
construction has apparently settled down to the use of the standard
hoisting-rope construction of 6 strands of 19 wires each, with a hemp
76 OIL PRODUCTION METHODS
centre of approximately the same diameter as each of the strands,
or increased only enough over this to afford a proper cushion to the
wire strands and prevent them from bruising or abrading each
other (Fig. 54). They are put up almost invariably with a left
lay, although there appears no particular reason for this, and some
operators use right lay with good success.
Sizes and Strengths of Drilling Lines.
3/4 in 20.2 tons
7/8 " 26.0 "
1 " 34.0 "
1 1/8 " 43.0 "
1 1/4 " ..53.0 "
In standard engineering practice a factor of safety of 5 to 1
is used to obtain the working load of a wire rope, but in drilling
service the tensile strength of a line means little, for every drilling
line is almost certain to be subjected at more or less frequent intervals to
a load closely approximating its ultimate strength ; and since the elastic
limit of steel is about 60% of its total strength the application of
loads beyond this critical point, even though infrequent and of short
duration, will tend to change the character of the steel and shorten
its life, which would otherwise be determined by the normal condi-
tions of abrasion, etc.
No set rule obtains for deciding the proper size of line for any
particular well or drilling conditions and operators follow individ-
ual tastes as to the one best suited to their needs. For fairly light
work the 24 m- and % in. are in common use. Deeper drilling and
heavier tools require a 1-in. line, and recently considerable atten-
tion has been given to a study of the economic advantage of using
extremely heavy tools and a 1^-in. line, under drilling conditions
of such a nature that the time-factor and saving in labor-cost war-
rant the added expense of these heavier materials. Neither is it
possible to state, except within very broad limits, the amount of
drilling that may be expected of a line. Under favorable condi-
tions a light line may serve for the drilling of several 1000-ft. holes,
while a heavier line in ground that is more severe on it may be-
come worn out in a few hundred feet of drilling. Fishing for lost
tools and jarring on casing with a spear are especially trying, and
a line deteriorates rapidly in such work.
Lines are shipped from the mills on heavy reels and when re-
ceived at the well are prepared for unwinding by placing a pipe
through a centre opening in the reel and blocking up the end of
RIGS AND EQUIPMENT
this pipe so that the reel may turn on it. One end of the line is
pulled up over its pulley in the crown block, then down and fas-
tened to the bull-wheel shaft and the line wound on the shaft by
engine power. A space about 30 in. long at the centre of the shaft,
with a frame built up at each end, is used to spool that part of the
line in immediate use, the remainder being carried at one end of
the shaft, with left-lay lines preferably at the end opposite the
brake-band.
The practice of uncoiling a line from the shipping reel by plac-
ing the latter on its side and driving a stake in the ground to hold
it in place while being turned places an undue strain on the line
by reason of the tendency to kink, and should not be permitted.
Particular care should be taken when handling lines to prevent
kinks by using as large snatch blocks as possible. Frequently
lines are moved from one rig to another, not by coiling on reels
and hauling them, but by pulling one end of the line to the new
rig and coiling it directly from one shaft to the other. Unless pains
are taken to prevent it the line may not kink but will 'dog-leg/
that is, suffer a small sharp bend. In such a case the line at this
point never becomes absolutely straight ; and it soon weakens from
wearing on the side of the casing or hole and must be cut and
spliced. The splice usually employed with drilling lines is that
known as the 'blind' splice, in which the strands of each end of the
line are opened for about 15 ft., the hemp core extracted and the
strands woven together again, with one of the strands taking the
place of the core.
In some fields a unique combination of wire and manila lines
has been found very successful for drilling. It is known as the
'cracker' line and consists of about 100 ft. of manila rope spliced
on the end of a wire line nearest the drilling tools. In this way
the benefit of the spring and stretch in the manila rope is obtained
without the expense of running a line composed wholly of such
rope, with the further advantage that it may be used in a 'wet' hole.
Casing-lines in almost all cases are standard hoisting ropes of
cast steel wire, composed of 6 strands of 19 wires, right lay, with
a hemp centre.
Tensile Strengths of Casing Lines.
5/8 in 12.5 tons
3/4 " 17.5 "
7/8 " 23.0 "
1 ' " ..30.0 "
78 OIL PRODUCTION METHODS
All the above sizes find use in different districts and it is
probable that the factor of safety of 5 to 1 is rarely exceeded. The
7/% and 1-in. sizes of this type are also used as hoisting ropes at
rotary wells. After they have become worn so that they are unsafe
for pulling casing they are used for tubing lines, for handling tubing
and sucker-rods in producing wells.
Sand lines are identical with the standard coarse laid, transmis-
sion, or haulage rope. Like casing lines they are of cast steel wire,
right lay, but differ from them in being composed of 6 strands of 7
wires each. They differ in construction because they are not sub-
jected to short bends, but do meet considerable abrasion while trav-
eling in and out of the hole, and the smaller number of coarser wires
gives a longer life to the line and a lower first cost.
Tensile Strengths of Sand Lines.
3/ 8 in : 4.6 tons
I/ 2 " 7.7 "
9/16 " : 10.0 "
5/ 8 " 13.0 "
Casing. In drilling where the ground is rocky and firm or
where the materials in the series of strata are bound together so
that fragments do not cave in from the walls of the hole, the drill-
ing may frequently be carried for hundreds of feet in 'open hole/
More often, however, the beds of clay, shale and sands, with some
of them containing water, are so fragile and loose that they crumble
and fall in to such an extent that drilling operations must be discon-
tinued unless they can be held back. In such ground there is al-
ways the further danger of the cavings burying the drilling tools.
These conditions have led to the adoption of various forms of tubes
for lining the hole. A second and very important feature of the
value of such linings is their use for excluding from the oil-sands
the water held in strata nearer the surface and which, if not pre-
vented from entering the oil sand, will displace the oil by reason
of its greater specific gravity and eventually ruin the well.
Casing as now used in the oil fields is made of either iron or
steel and the kinds and sizes differ considerably with the conditions
obtaining in different parts of the world. The complete column of
pipe as placed in the well is known as the 'string' of casing and in
some fields one string suffices to finish the well. More often, if any
considerable depth is attained, the pressure (commonly known as
the 'friction') of the crumbling materials against the pipe becomes
RIGS AND EQUIPMENT 79
so great that the pipe is bound tight and cannot be moved farther
either up or down. A second string, small enough to go inside the
first, must then be put in before drilling is continued ; and fre-
quently four or five, or even more, may be necessary in reaching
depths of over 2000 ft. in difficult ground.
For the first well drilled in unproved ground, the number of
strings of pipe that will be required in reaching a certain depth is
unknown ; but in a field that has been drilled and the drilling condi-
tions learned, the starting-size becomes merely a question of the
size with which it is desired to finish the well. Strings of 10-in.
and 8j4-in. pipe are sufficient in some American fields, while with
others the well will be begun with 18-in. casing. In Russia, where
the sands cave badly, holes are started with a diameter of 36 in.
in order to finish them 16 inches.*
Fig. 55. RIVETED STEEL DOUBLE WELL CASING '.,
Two general classes of casing are in common use for oil-well
service — riveted steel pipe and screw casing. Riveted, or Stove-
pipe,' casing is made of steel or iron sheets, riveted at the seams,
and is used especially for the first string to be inserted in a well.
It is made by cutting the sheets into the proper size, punching and
countersinking the rivet-holes, then rolling to shape and fastening
with rivets. The pipe most commonly used in the United States
has two thicknesses of sheets, so placed with respect to each other
that the end of one sheet is set opposite the centre of the other, so
that at the end of a joint the inside sheet projects for half its length
beyond the outside sheet, leaving a corresponding recess at the
other end (Fig. 55). This double-riveted casing is made in joints
2 or 3 ft. in length, and, for ease in handling, several of these joints
are riveted together into sections of from 10 to 21 ft. before placing
in the well.
*.\. Beeby Thompson, Petroleum Mining, p. 238.
80 OIL PRODUCTION METHODS
Sizes and Gauges of Double-Riveted Pipe.
Thickness in
Gauge No. Inches. Diameter 12 13 14 15 16 18 20
8 0.172 Wt. Ibs. per foot 54 57 62 70 76
10 0.141 " 41 44 46 48 51 57 60
12 0.109 30 32 34 36 39 43 47
Frequently the pipe is 'picked' before inserting it in the well.
This consists in denting the outside with a heavy sharp-pointed
pick, and is done to take up any slack between the outside and in-
side sheets and assist the rivets to prevent it from pulling apart.
Since nearly all casing is driven from the surface before reaching
its final depth, it is advisable to place on the bottom of the first,
or 'starter' joint, a steel shoe of slightly greater diameter than the
outside of the pipe itself (Fig. 56). This cuts away any irregu-
larities projecting from the side of the hole and clears a passage
Fig. 56. RIVETED STARTER-JOINT WITH DRIVE-SHOE
for the casing. Stovepipe casing shoes are made from 3 to 14 in.
in length and are riveted directly to the starter joint. The latter is
usually made of three thicknesses for the first 18 ft., and when a
steel shoe is not used, the innermost sheet is lapped back over the
outside for 6 or 8 in. and riveted there. This is known as the 'turn-
back' starter and while it is not as rigid as the solid steel shoe and
does not contribute as well to the strength of the starter-joint it
has the advantage of a smaller outside diameter, thus reducing the
size of hole to be drilled by the cutting tools.
The merits of riveted pipe are mainly that its smooth, uniform
outside surface is a great aid in carrying the casing down through
loose and sandy materials which tend to fall in and bind against
the couplings on screw casing. Screw casing, however is more
easily handled and may be raised and lowered at will, while the
riveted pipe, when once started in the hole, is not raised and can
be lifted out only by the use of a spear.
RIGS AND EQUIPMENT
81
Screw casing is made of either iron or steel plates, welded at
the seam, and takes its name from the threads that are cut at each
end of the joint. With the exception of a few types, a threaded
sleeve, or coupling, connects two joints by screwing over the
threads at the ends. Couplings are invariably made of iron, but the
pipe itself may be obtained of either iron or steel and individual
tastes or ideas of operators rather than any specific drilling condi-
Fig. 57. DRIVING STOVE-PIPE, SHOWING DRIVE-CLAMPS
FASTENED TO THE STEM
tions usually govern which is used. Steel has the advantage of a
slightly lower cost and is said to be stronger than iron. It is, how-
ever, more subject to weakness with age from the chemical and
electrolytic action of alkaline and sulphur waters.
Screwed pipe is manufactured by rolling the ingots of metal into
slabs and rolling the slabs again into plates of the proper length,
thickness and width according to the size of pipe desired. The
plates, known as 'skelp/ are then bent to circular form and welded.
82 OIL PRODUCTION METHODS
In the latter stage, two different processes are followed by which
are made either the lap-weld or. the butt-weld pipe. The butt-weld
is made by placing the two edges together as shown in Fig. 58 ; in
the lap weld, before the skelp is bent the edges are scarfed so that
when they are overlapped a much larger welding surface is obtained
than with the butt-weld and a stronger bond insured at the weld.
For this reason little butt-weld pipe is used for casing, although all
ordinary low-pressure line-pipe for surface lines is made by this
process.
Each size of pipe has an accepted standard weight, and when
stronger and thicker pipe of this size is made for heavier duty, the
additional metal is placed on the inside, reducing the actual inside
diameter but retaining the same outside measurements. Thus the
so-called 6%-in. casings weighing 20, 24, 26 and 28 Ib. per ft. all
have the same outside diameter of 6.625 in., but internal diameters
Fig. 58. BUTT WELD LAP WELD
of 6.049, 5.921, 5.855 and 5.79.1 respectively. Permissible variations
are 5% above and below the rated dimensions. The casing comes
from the mills in random lengths ranging around 20 ft., and one
make may also be obtained in lengths of 35 and 40 feet. These long
joints are thought to be an advantage in reducing the friction of
cavings against the collars, but the inconvenience in handling them
has rather retarded their adoption.
Since it is desired, when more than one string of casing is neces-
sary to finish a well, to reduce the bore of the hole as little as pos-
sible, a sequence of sizes is used so that one string will barely pass
inside the next larger without unnecessary friction. The usual
practice with both riveted pipe and screw casing is to use sizes that
result in a'loss of approximately 2 in. with each succeeding string.
Wells using the larger sizes of riveted pipe may contain strings of
24, 22, 20 in., etc., and those with screw casing may have 10, 8^4,
6l/\. in., etc. In many cases a combination of the two may be em-
ployed so that a casing record shows 18 and 16-in. stovepipe, with
12^, 10 and S^-in. screw casing; or 15^2-in. screw casing; 13-in.
stovepipe, and 10 and 8j4~m- screw-pipe, all depending on the drill-
ing conditions and personal preferences of the operators.
RIGS AND EQUIPMENT
83
An idea of the range of sizes and weights of screw casing made
may be obtained from the following table showing those manufac-
tured by one firm.*
Dimensions of Screw Casing.
Size
Diameters
Thickness
Weight per foot
Couplings
External
Internal
Plain
ends
Threads
and
Couplings
Diameter
Length
Weight
674
674
6.000
6.625
6.625
6.625
5.352
6.049
5.921
5.855
.324
.288
.352
.385
19.641
19.491
23.582
25.658
20.000
20.000
24 . 000
26.000
6.765
7.390
7.390
7.390
7^8
15.748
18.559
18.559
18.559
1
6.625
7.000
7 :ooo
7.000
5.791
6.456
6.276
6.214
.417
.272
.362
.393
27.648
19.544
25.663
27.731
28 . 000
20.000
26.000
28.000
7.390
7.698
7.698
7.698
1
18.559
17.943
17.943
17.943
8M
7.000
8.000
8.625
8.625
6.154
7.386
8.017
7.921
.423
.307
.304
.352
29.712
25.223
27.016
31.101
30.000
26.000
28 . 000
32.000
7.698
8.888
9.627
9.627
1
17.943
27.410
33.096
33.096
8M
95!
8.625
8.625
8.625
10.000
7.825
7.775
7.651
9.384
.400
.425
.487
.308
35.137
37.220
42.327
31.881
36.000
38.000
43 . 000
33.000
9.627
9.627
9.627
11.002
1
33.096
33.096
33.096
38.162
10
10
10
10
10.750
10.750
10.750
10.750
10.054
9.960
9.902
9.784
.348
.395
.424
.483
38.661
43 . 684
46.760
52.962
40.000
45 . 000
48.000
54.000
11.866
11.866
11.866
11.866
1
45.365
45.365
45 . 365
45.365
1
12.000
13.000
13.000
13.00.0
11.384
12.438
12.360
12.282
.308
.281
.320
.359
38.460
38.171
43.335
48.467
40.000
40.000
45.000
50.000
13.116
14.116
14.116
14.116
1
50.445
54.508
54.508
54.508
is*
14.000
16.000
13.344
15.198
.328
.401
47.894
66.806
50.000
70.000
15.151
17.477
9^8
9//J3
67.912
98.140
Several different kinds of screw casing are made for well work
and the various forms differ somewhat in the sizes of collars, num-
ber of threads to the inch, etc. While the threads on ordinary line-
pipe in the sizes over 2l/2 in. nearly always number eight to the
inch, this number has been found to take too much stock from the
pipe at the threads to sustain the enormous weights of long strings
of heavy casing, and 9, 10, \\l/2 and 14 threads have all been tried.
The 11^2 and 14 thread cuts have been found to be so small that
they permit the pipe to pull apart quite easily and present practice
*Book of Standards, National Tube Company, page 29.
S4 OIL PRODUCTION METHODS
seems to have dropped back to the 10 thread for the greater portion
of casing now made.
As a rule, the collar thread does not start at the end of the col-
lar, but begins from the end of a recess cut so that when the pipe
has been screwed together the end of the collar fits snugly over the
pipe and increases the rigidity of the completed string. The length
of thread is usually from 3 to 3^2 in., with sufficient taper to insure
a tight bond with the collar. The space inside the collar between
the two ends is customarily from J4 to J^ in. after the joints have
been screwed together. Pipe that is to be subjected to exception-
ally heavy driving is made so that the ends of the joints meet, and
is known as 'drive pipe' (Fig. 59). Usually these threads have no
taper and are cut coarser than the 10 thread of ordinary casing since
butting the ends relieves the couplings of much of the strain.
Drive pipe has small value for use where the ground caves into the
hole to any extent, as after it has been driven severely it becomes
Fig. 59. DRIVE-PIPE Fig. 60. INSERTED-JOINT CASING
weakened at the threads and pulls apart readily when a strong pull
is applied.
Inserted-joint casing (Fig. 60) is sometimes placed in a hole
where a small reduction of bore is desired rather than the greater
strength of coupled pipe. It is made by swelling out one end of
the joint and cutting this with an inside thread so that it screws
over the outside thread end. The threads are usually l\l/2 to the
inch.
As with riveted pipe, a steel shoe is placed on the lower end of
the first joint in a string of casing (Fig. 61), and having an outside
diameter slightly greater than that of the couplings so that the
beveled cutting-edge insures a path large enough for the passage of
the pipe and couplings (Fig. 62). The Baker shoe (Fig. 63) is
made with a number of open spaces in the cutting end, and is a
material improvement where conditions are such that the pipe is
to be worked down through hard ground. When strings of casing
are to be inserted in holes already drilled by the rotary method, a
type of shoe having a saw-toothed end is frequently used. Any
RIGS AM) KOUIl'MENT
85
slight projections from the side of the hole encountered while low-
ering it are cut away by turning the pipe and milling off the irregu-
larities with the shoe.
All casing is presumably tested at the mill before shipping and
is supposed to stand the internal test-pressure marked on the pipe.
It is rarely, however, that pressure from the inside is at all im-
portant in well drilling operations, although the external or col-
lapsing pressure is often of vital importance. The most severe
strain of this nature comes, after the water has been excluded by
cementing or otherwise, when the well is bailed dry on the inside
Fig. 61. PLAIN CASING-SHOE
Fig. 63. BAKER SHOE
Fig. 62. SCREW CASING WITH CASING-SHOE
for the purpose of learning whether or not the attempt to shut off
the superficial water was successful. The collapsing pressure ex-
erted against the pipe at this time is represented by the difference
between the heights at which the fluids stand on the outside and the
inside.
The following table* has been computed, from data determined
by a great number of artificial tests on the collapsing pressure of
casing, for the purpose of supplying an approximate idea as to the
limit of depths to which casing may safely be carried under a factor
of safety of 2, which while small yet seems to be warranted by the
results of actual experience in the fields.
*Collapsing Pressure of Steel Tubes, R. S. Ha/ehine, Western Engineering, July, 1912.
86
OIL PRODUCTION METHODS
TABLE SHOWING COLLAPSING PRESSURES OF LAP-WELDED STEEL CASING
FOR SIZES COMMONLY USED IN CALIFORNIA.
Size,
inches
Weight
per Foot,
pounds
Inside
Diameter,
Inches
Outside
Diameter,
inches
Thickness,
inches
Collapsing
Pressure,
pounds per
square
inch
Equiva-
lent Water
Column,
feet
Water
Column
Factor of
Safety 2,
feet
±Yi
15.0
4.500
5.000
0.250
2944
6790
3395
55/8
20.0
5.370
6.000
0.315
3160
7280
3640
6%
20.0
6.000
6.625
0.312
2704
6230
3115
26.0
5.845
6.625
0.390
3717
8560
4280
28.0
5.775
6.625
0.425
4167
9600
4800
65/8
20.0
6.437
7.000
0.281
2096
4830
2415
26.0
6.312
7.000
0.344
2867
6600
3300
28.0
6.220
7.000
0.390
3440
7930
3965
75/8
26.0
7.390
8.000
0.305
1914
4410
2205
VA
28.0
8.015
8.625
0.305
1680
3870
1935
32.0
7.935
8.625
0.345
2080
4790
2395
36.0
7.875
8.625
0.375
2383
5490
2745
38.0
7.765
8.625
0.430
2928
6750
3375
43.0
7.625
8.625
0.500
3638
8380
4190
¥A
33.0
9.500
10.000
0.250
780
1800
900
10
40.0
10.000
10.750
0.375
1638
3770
1885
48.0
9.850
10.750
0.450
2234
5150
2575
54.0
9.750
10.750
0.500
2643
6090
3045
n%
40.0
11.437
12.000
0.281
641
1475
737
im
40.0
12.500
13.000
0.250
402
927
463
45.0
12.360
13.000
0.320
745
1717
858
50.0 .
12.250
13.000
0.375
1109
2560
1280
uy2
50.0
13.250
14.000
0.375
936
2160
1080
15H
51.3
15.416
16.000
0.292
314
724
362
Fig. 64. A GUSHER
CHAPTER IV.
DRILLING METHODS.
The two principal modern methods of drilling oil wells are (1)
by the standard or percussion method, and (2) by the rotary flush
system. There are several modifications and combinations of the
two, but nearly all drilling is done by one or the others .The prin-
ciple of the percussion system is that of raising and dropping a
heavy stem and bit on bottom, afterwards removing the drill-
ings, which have been mixed with water by a bailer. The rotary
has been described as an auger with water connections which wash
the debris from bottom by the action of a pump.
The rotary cannot be successfully used in hard strata of lime-
stone, sandstone or slate, and for this reason its use is confined to
those localities in which the principal formation includes shales,
clays and sand interspersed with occasional shells of Harder ma-
terial. On the other hand, the standard rig does not wafk satisfac-
torily in running or heaving sand, or in heavy gas pressures, and is
therefore used in such formation only in connection with the rotary.
For any particular locality, however, one or the other systems or
their combination will be found to perform the drilling in a capable
manner.
Standard Method. When the derrick has been erected by the
rig builders, the drilling crew of four men (two .drillers and their
tool-dressers) take possession and prepare to start drilling or 'rig
up' as it is called. It is usual to excavate a cellar 8 by 10 by 20 ft.
directly under the derrick floor in order to facilitate the handling of
the casing as well as to give freedom of action to the temper-screw.
The cellar can be sunk by hand or, when desired, a hole from 100 to
200 ft. deep is drilled and the earth thrown into it and there re-
drilled and bailed out, thus providing a means of its removal. A
sump is excavated by scrapers near the derrick and a dump-box in-
stalled under the floor for conveying the drillings from bailer to
sump. The sump is often used for an oil reservoir later on when
the well is producing quantities of oil and sand. A forge is placH
OIL PRODUCTION METHODS
Fig. 65. BALL-BEARING DERRICK CRANE WITH T IRON ARM
on the right side of the derrick floor for heating the bits to draw
them out to guage, while a crane (Fig. 65) with a chain hoist is so
placed as to swing a bit into the forge or to suspend the bit or
Fig.
66. TRIPLE SNATCH BLOCK
FOR CASING-LINE
Fig. 67. TUBING AND CASING
HOOK WITH CLEVIS
DRILLING METHODS
89
other equipment for connection to the drilling-tools. A lagging of
manila cable is wound tightly around the band-wheel and spiked
every 8 or 10 in. to prevent its being torn off. The band-wheel has
been previously machined on the face, if necessary, with a turning-
bar. A 12-in. 6-ply stitched belt transmits power to the band-wheel
Fig. 68. LIFTING CASING, SHOWING ELEVATOR, CASING-HOOK AND BLOCK
from the drilling-engine, and provision is made to align the two by
shifting the engine upon its foundation. The shaft of the calf-wheel
is also lagged to prevent its being cut by the wire-line as well as
to provide a larger diameter for the casing-line to wind upon.
The sprocket chain which turns the calf-wheel from the band-
wheel is put on and a clutch fitted for convenient manipulation by
the driller when standing near the throttle at the headache-post.
The casing-line is passed over the four casing-sheaves on top of
the derrick and threaded through the 32-in. triple casing-block (Fig.
66), from which hangs a heavy casing-hook (Fig. 67), 5 to 7^ in.
OIL PRODUCTION METHODS
diameter. In moving casing, the links of the elevator
are placed over the casing-hook, the body of the ele-
vator taking hold under the top coupling of the pipe.
The clutch is thrown in and the pipe raised or lowered
by the calf-wheel. The sand-reel lever is placed near
enough to the throttle-wheel on the headache-post to
permit of the driller handling both at the same time,
while powerful brakes are placed on the calf and bull-
wheels. The sand-line is drawn on the double-drum
sand-reel, the manila cable is wound on the bull-
wheel, after which the drilling tools are pulled into
the derrick and coupled together.
' A complete string of drilling tools consists (Fig.
69) of a rope-socket, jars, stem, and bit, in the order
Fig. 70. BARRETT JACK AND CIRCLE
named. They are screwed together by means of a
powerful jack operated on a circular track (Fig. 70),
and two men are required to tighten the larger joints.
The latter, which are tapered to make coupling easier
and to protect threads, are made of soft annealed steel
and have a shoulder about 1 in. wide which prevents,
them from unscrewing when in the well. When the
joints are new, they come within Y10-in. shouldering
by hand, and should be set up by the jack and un-
screwed several times before put to actual use, to
prevent any danger of unscrewing. They should at
all times be thoroughly cleaned to remove grease or
rust, and the shoulders should be free from rough or
broken places. The threads often become cupped
DRILLING METHODS
91
r. 71. TIGHTENING A ROPE-SOCKET ON A STRING OF STANDARD CABLE
DRILLING TOOLS
from faulty joints or excessive tightening, in which case they
should be sent to the shop for re-threading. In the larger sizes of tools,
the joints are 4 in. at the base, 3 in. at the top, with 7 threads to the
inch, and are called 3 by 4-7 joints. They are 6 in. outside diameter,
and the wrench-squares for tightening are placed close to them.
Similarly 4 by 5-7, 2% by 3^4-7, 2 by 3-7, 1% by 2^-8, are the sizes
used, depending upon the diameter of the casing and the formation
being drilled. Care should be exercised in setting up the smaller
joints, as the pins are sometimes twisted off. The rope-socket for
manila cable has a 2}^ -in. hole bored through the top and tapering
at the side about 12 in. below (Fig. 72) ; the end of the cable is
pulled through the bore and interlaid with short pieces of manila
rope. When pulled tightly into place, by weight of the tools, a
wedge is formed making an effective connection. The wire-line socket
(Fig.73) has a 1^-in. hole bored through to the box, with a recess
above the latter; the line is thrust through this hole from the top,
the ends are turned back and pulled into the recess and hot
babbitt poured in, preventing the line from pulling out of the
socket.
92
OIL PRODUCTION METHODS
The drilling-jars (Fig. 74) are generally not used until the hole
is 150 ft. deep or more. They resemble two great links of a chain
with about 16-in. stroke for ordinary drilling. When the tools be-
come fast from cavings or any other cause, the jars, by lowering the
temper-screw, are' slacked sufficiently to deliver a sharp upward
blow, eliminating the strain on the drilling-line, which would occur
Fig. 72. ROPE-SOCKETS
Babcock for New Era or Babcock Sub
Wire Cable 'Wood-pecker' for Wire
for Manila Cable Cable
Fig. 73. UNION RATCHET
ROPE-SOCKET FOR
WIRE-LINE
if pulling were resorted to. In ordinary drilling, the jars are not
brought into action, but remain extended to their full stroke. The
stem (Fig. 76) with 3 by 4-7 joints is usually 4j^ in. by 28 ft. long,
and a complete string of tools of this size weighs about 4000 pounds.
In districts where the formation is slate, limestone or sandstone,
it is usual to dress the cutting-edge of the bit more or less to a
chisel point in order to make faster headway in the hard rock,
while in soft formations of clay, shale or sand, the centre of the bit
is cut out, making a concave surface with the outer edges from 1 to
3 in. longer than the centre. In either case, all four corners are
drawn out to gauge and the cutting-edges properly rounded off to
conform to the size of the casing used. In California, the shank
DRILLING METHODS
of a drilling bit should be smaller than the cutting
edge by 1 or 2 in., thus affording an offset by which
a larger hole can be cut than with a straight bit. In
soft formations, a chisel-bottom bit will dig faster than
the drillings can be mixed with the water, making it
necessary to re-drill the debris in order entirely to re-
93
Fig. 74. Fig. 75. DRILLING WITH WIRE-LINE
DRILLING SHOWING TEMPER-SCREW
JAR
move it from the hole, while a concave bit is totally
unsuited to hard formation, as a sharp, cutting edge is
desired. Bits are dressed, therefore, to suit the forma-
tion. Large water-courses are provided in the Cali-
fornia style of bit (Fig. 77), which mixes the water Fig. 76
more freely with the drillings ; some operators prefer STEM
94
OIL PRODUCTION METHODS
the 'Mother Hubbard' pattern (Fig. 78), as the square shoulders
help in mixing the mud, and when this bit unscrews or is lost,
usually stands straighter in the hole than those with a rounded
shoulder, making its withdrawal much easier. The occasion often
arises where the use of the tinder-reamer is impossible for reaming
Fit?. 77
DRILLING BIT
Ordinary California
Pattern
Fig. 78
DRILLING BIT
'Mother Hubbard'
Pattern
DOUBLE UNDER
REAMER
Showing Cutters Con-
tracted to Enter Casing
Fig. 79. DOUBLE UNDER-REAMER
Expanded as in Operation
a hard formation or shell, in which case a bit can be dressed
'sidehill/ that is, with one lug or cutting edge drawn out 1 to 2
in. larger than gauge, while the other edge is beaten in somewhat,
making a one-sided tool which cuts a larger hole than would the
ordinary bit. Sidehill bits are often used when drilling in stove-
pipe casing where the tinder-reamer cannot be used.
DRILLING METHODS
95
The tinder-reamer (Figs. 79, 80, 81, 82) is a specially designed
tool which, as its name implies, is used to ream or enlarge the hole
below the casing and is employed constantly in wells where it is
desired to carry the strings of pipe for long distances. The Cali-
fornia tinder-reamers are reliable
in construction and action ; they
have two lugs or cutters, which,
when fully expanded, will cut a
larger hole than would the casing-
shoe, giving the casing ample
room between the walls. A 10-
in. tinder-reamer, for instance,
will cut a 13^-in. hole, while the
10-in. shoe is 12 in. diameter,
leaving a space of \l/2 in. These
cutters are held in place by a power-
Fig. 81. LOWER END OF WILSON
UNDER-REAMER
Fig. 82. WILSON UNDER-REAMER
ful spring and can be pulled down to a smaller diameter than the
inside of the pipe. When its use is required, the bit is removed and
the tinder-reamer attached to the stem, the cutters are pulled to-
gether on the derrick floor by the driller, and the string of tools
lowered in the well. Upon emerging from the shoe, the spring ex-
96
OIL PRODUCTION METHODS
pands the cutters back to a shoulder on the body of the under-
reamer. Then they are ready for work. Upon being withdrawn,
the cutters strike the shoe and are pulled together, after which the
Fig. 83. PARTS FOR WILSON UNDER-REAMER
tools can be raised to the surface. The wrenches (Fig. 84) for set-
ting up the joints are massive, weighing from 250 to 450 Ibs. each,
and are usually counterbalanced by weights suspended outside of
the derrick. The swivel wrench (Fig. 85), which hangs from the
traveling hoist running on the crane, is used for holding the tools
in place when being screwed together.
N.S.Co.
Fig. 84. TOOL WRENCH
DRILLING METHODS
Fig. 85. BARRETT SWIVEL WRENCH
For removing drillings from the hole different designs of bailers
are used, the working principle being the same in -all, that is, a
valve is placed at the bottom of a smaller size of pipe than the casing
being drilled and a bail is riveted at the top. The valve opens when
it strikes the mud or water and closes when the bailer is lifted from
the well. In the flat-bottom bailer, a hinged valve upon a flat seat
Fig. 86. BAILER ENTERING HOLE
OIL PRODUCTION METHODS
is used, while in the dart-bailer (Fig. 87), a
ball with a dart for a guide and a seat answers
the purpose. In the Morahan (Fig. 88), or
other special forms, suction is provided by
means of a long plunger with a valve at the
bottom to remove sand or broken particles
of iron from the hole.
When the drilling-tools have been 'strung
up,' the crown-block is moved if necessary to
allow the bit to strike bottom in the same
vertical line as the slot in the walking-beam
for the reason that the latter supports the
tools later on. As the stem and bit are over
Fip. 87.
DART-BOT-
TOM
BAILER
Fig. 89. SPUDDING-SHOE
30 ft. long and extend above the beam, it will
be seen that other means must be provided to
deepen the well to a point where the temper-
screw can be used. This method is called 'spud-
ding-in' and is carried out as follows: The
bull-rope is placed on the bull-wheel, the
tools lowered to the cellar-bottom and enough
slack run out from the bull-wheel
to permit connection to the crank-shaft
by a nlanila jerk-line. A spudding-shoe
(Fig. 89), which is anchored by a bridle
fastened to the back derrick-sill, is placed
over the drilling-cable and a clevis
passed through an eye in the jerk-line to Fig. 88. MORAHAN
the lugs of the spudding-shoe. The BOTTOM^OWING
spudding ring is put on over the wrist- ENcLHEcf- VALVE °F
DRILLING METHODS 99
pin, which has been previously placed in the second hole of the
crank-shaft and the outside eye of the jerk-line over the spudding-
ring. All slack in the cable is then taken up by the engine until the
tools are lifted from the bottom, when the bull-rope is thrown off
and the engine allowed to run, raising and lowering the tools by
the off-set in the crank-shaft. As the bit digs away, it can be kept
striking at bottom by raising the bull-wheel brake and slacking the
cable from time to time. Enough water should be used to thor-
oughly mix with the cavings, but too much water should be avoided
as caving of the walls might result. Guides of wood are usually
nailed around the stem at the floor to keep the stem dropping in a
vertical line while the helper, or tool-dresser, turns it to avoid dig-
ging a flat hole. Turning the tools by hand usually continues until
a depth of from 75 to 100 ft. has been attained, when the spring
in the line will turn them without further aid.
When the hole becomes so muddy that the bit no longer drops
freely, the bull-rope is put on, the spudding-shoe disconnected from
the cable and the tools withdrawn above the hole and swung aside ;
the bailer is pulled from its resting place and lowered to bottom,
where it is 'spudded,' that is, raised and lowered to bottom several
times to pick up as much mud as possible. The bailer is then
raised and its contents discharged into the dump-box. The opera-
tion is repeated until the drillings have been removed, when the
tools are again run to bottom and spudding resumed. In drilling
at any depth, it is always important to keep the hole as clean of
drillings as possible to allow a free drop to the tools. In this way,
5 to 8 feet is made at a time. Should the walls begin caving at the
surface, it is usual to place a wooden conductor in a well to a suffi-
cient depth to exclude all cavings. When the stem is deep enough
to be covered by the walls, the wrist-pin^ is placed in the third hole
of the crank-shaft to permit of a longer stroke and a harder blow,
and when a depth of from 130 to 150 ft. has been attained it is cus-
tomary to substitute the walking-beam for the jerk-line. This is
called 'hitching on'. The temper-screw is placed in the slot on the
beam and a counterweight rigged back of the sampson-post to aid
in pulling back the screw after it has been let out. The temper-
screw (Fig. 91) consists of a 2-in. by 5 or 6-ft. screw with coarse,
square threads which run through a box having wings at the
lower end, where a split clamp held together by a set screw, is
placed. A tee rests upon the nose of the beam, and two guides or
reins run the length of the screw to the box. Attached to the
100
OIL PRODUCTION METHODS
latter in notches at the top edge are the 1-in. links, by which the
wire or manila line is suspended. The manila clamps (Fig. 92)
are larger at the top than the bottom to permit of a wrapper oi
soft rope, usually about 5 ft. long, being applied to the cable on
the line just above the clamps. When the bull-wheel brake is
raised, the line pulls the wrapper tightly into the clamp, forming a
Fig. 90. DRILLING CREW 'AT WORK' WITH ELECTRICALLY OPERATED
STANDARD DRILLING TOOLS
tight wedge with the latter. The wire-line clamps (Fig. 93) are
composed of two straight pieces of steel with grooves running
through the centres to fit the size of the line being used. In each
case a heavy iron 'C' having a set screw is used to tighten the
clamps.
When lowering the tools into the well, the driller does not run
them to bottom at once but applies the bull-wheel brake at inter-
DRILLING METHODS
vals of a few feet when nearing the bottom in order to get the full
stretch of the cable. In other words, the tools strike bottom on
the spring of the line when drilling and the rebound is probably
Fig. 92. MANILA-LINE CLAMPS
Fig. 91. LONG-FRAME TEMPER-
SCREW WITH MANILA DRILLING
CLAMPS ATTACHED
Fig.
93. SHRYOCK CLAMPS
FOR WIRE ROPE
several feet. This action materially aids in mixing the cuttings
with the water. In ordinary drilling, due to the spring in the line,
the beam is returning on the up-stroke when the tools are striking,
'l L .OIL PRODUCTION METHODS
creating a distinct jar on the rig, which grows more pronounced in
a hard formation, especially when the wire-line is in use. Drilling
usually proceeds in the open hole until the walls begin caving or
until a sufficient depth has been obtained to insert the casing.
Where stove-pipe is used, from 200 to 500 ft. is the ordinary depth,
depending upon the method of lowering it. The stove-pipe used
for casing in California is held together by dents made by picking,
and care should be taken to avoid pulling the column apart. A
depth of 200 ft. is ample when the string is being lowered without
support, but some operators prefer putting it in on a smaller string
of casing, in which case it rests upon a casing-spear or upon a cast-
iron bushing attached to the bottom of the screw-pipe. The bush-
ing has a left-hand thread and can be detached from the screw
casing and left in the well where it is easily drilled up. Five hun-
dred feet or more of stove-pipe can be lowered in the well in this
way without injury. For lifting and handling this class of casing,
wooden friction blocks 16 by 16 in. by 5 ft. are securely bolted
around the pipe by four 1-in. bolts ; a wire-line sling is placed on the
casing hook and under each side of the friction blocks, so that the
column can be moved by the calf- wheel.' The stove-pipe in lengths
of 10 or 20 ft. is coupled together by placing a drive-head on the
top joint and dropping the tools on the column, by 'bull-roping;1
that is, raising and lowering the tools on the drive-head (Fig. 94)
by the bull-wheel. Should the coupling be too tight for bull-roping,
the jerk-line and spudding-shoe are used as in spudding-in, and
the casing driven together. The latter method is also used in driv-
ing or forcing the whole column of pipe when it does not follow
or sink by its own weight. By placing the wrist-pin in the fifth
hole of the crank-shaft to lengthen the stroke or drop of the stem,
an unusually hard blow can be delivered. Hydraulic jacks are
sometimes used to force the column down but are not as effective
as driving with the stem. For this work, two 6 by 6 by 16-in.
pieces of iron are securely bolted by 2l/2 by 14 in. bolts
to the upper tool- wrench square shank of the stem. These are
called drive-clamps (Fig. 95), and strike upon the drive-head, which
sets inside of the casing upon the main column, at the same time
projecting over and resting upon the top coupling or section.
These heads, which are bored to admit passing over the stem, are
used for all sizes of screw casing to protect the threads of the top
coupling as well as for driving to loosen the casing should the
latter become fast from cavings.
MR1I LING Ml-' I'll OPS
The cellar, \\hen StOVe-pipe ts being used, demonstrates HS
\alnc. for a 20-ft length can he inserted and dulled over \\ithont
intending \\itli the operations oi the temper-screy \c.ni\ all
Casing is inserted in the da\ h\ the combined CfCW, ami \\hcn h >l
toin has been reached, each driller ami helpci inns his slnli 01
' i o\\ ef' of t \\ el ve hours.
In some localities, whore ilu- t'onnation is solid, the StOVC-pipe is
held suspended on a friction hlock. the \\alU of tho \\ell creating
resistance to ho1<l (he string lo^rtluT. However, \\lu-n a
sufficient strain, hy reason of the weight of tlu- casing, has boon
attained !<> CaUSC the joints to Open, the pipe shnnld he set on hi'ttoin.
The reason for holding the casing np is to enahle the hit to swing
freely Mow the shor, ihrn-lu cntlins; a larger hole than if the String
Kitf. o.|. DROP
DRIVE-HEAD
were following. In drilling through any casing, it is always well,
wherever possible, to keep the bit working lioin 15 to M ft. ahead
of the shoe for this reason. Should it be found necessary to drive
the stove-pipe, because of th" caving nind or 'friction' hohind it.
clamping at the surface is not necessary. Stove pipe is designed,
primarily, to C&S€ ont running sands, which would fall aronnd the
projecting couplings of a screv casing and freeze or stick the string.
but to reach the sands, beds of clay, shale, shells and honldei an
nearly always encountered. As the clav is nsn.ilK i,.ngb and n
the bit bores a small hole, leaving the stove pipe shoe to cut its way
through the walls, necessitating hard driving with the stem to I'mce
the string down. I -'or tin pea* n, many operators prefer the turnback
joint \\luch has no shoe, as it follows the bit more readily by
104 OIL PRODUCTION METHODS
reason of its smaller clearance. For drilling through blue clay, a
short stem 8 to 10 ft. long, called a sinker-bar, is used above the
jars to knock the tools loose when they stick or become fast, as often
happens. The jars in such cases are loosened sufficiently to deliver
a short, upward blow keeping the tools loose and saving considerable
time which would otherwise be spent in 'switching.' This term is
used to designate the high rate of speed at which the engine is run
to jar the bit loose when no sinker-bar is carried. Short pieces of
wire-line, when thrown into the well, are helpful in holding up the
tools and enlarging the hole.
Gray or blue shale is usually easily drilled and ordinarily gives
no trouble to stove-pipe, while hard strata of limestone, sandstone, etc.,
if carefully reamed with a sidehill bit and enlarged with small pieces
of cast iron or short lengths of wire-line, should not interfere with
the passage of the casing. Boulders are often troublesome, both to
stove-pipe and screw-casing, particularly when small enough to roll
behind the pipe and dent or mash it. Running sands are best handled
by letting the stove-pipe follow through, or driving it ahead and
bailing as little as possible. It will be found that the shoe of the
stove-pipe is often several feet ahead of actual bottom until the sand
stratum has been penetrated.
Aside from any fishing jobs that might occur from the use of
stove-pipe, the principal troubles encountered are parting, collapsing,
or freezing. Parting is caused by drilling out a sand plug or bridge
near the bottom when the upper portion is frozen, suspending the
whole column from the surface when the pipe may part from excessive
weight, neglect of the driller to properly join the sections, tearing
out an inside section with the bit when drilling, starting the walls to
caving to such an extent that the in-rushing material forces the string
apart, and driving the column together at some point. If the part
comes near the surface, the hole can be continued by hand from the
cellar down outside the column and the pipe properly connected.
Should the part be deep, however, a swage can be run to bottom on
a string of 6 or 8-in. screw-casing and slips or wedges lowered by
the sand-line over the top of the swage when the smaller casing can
be pulled, with the result that the swage pulls up against the slips
and engages with the stove-pipe. A stem and fishing-jars are used
above the swage and are coupled to the casing by a substitute con-
nection, the latter having a mandrel at the top. When the stove-
pipe cannot be loosened by an ordinary pull, a string of tools with
a socket attached can bejowered inside the screw-casing and a hold
taken on the mandrel. Jarring then proceeds, a strain being kept
DRILLING METHODS 105
on the inside string. Instead of using a second string of tools, the
dead-line is often taken from the casing-block and attached to the
back-sill of the derrick, the spudding-shoe and jerk-line are put on
and an upward blow delivered by the inside column of casing to the
stove-pipe. The latter, when freed, is withdrawn to the point where
it parted and lowered again after repairs.
A swage can be used to remove dents made by boulders or to
drive out collapsed portions. This work may be only of a temporary
nature and should the pipe collapse a second time, as often happens,
the swage again may be called into use and the pipe kept in fairly
good condition until landed. In driving the shoe through a tight
hole or tough stratum of clay, the shoe often becomes pinched or
oblongated. In such a case the bit may be used to detach the lower
portion and drive it to bottom where it can be drilled up — in
fact 8 or 10 ft. is sometimes drilled off the bottom of a string a
section or two at a time and disposed of in this way. When a string
of stove-pipe cannot be forced by hard driving, it is usually aban-
doned and the next smaller size of casing run to bottom, for stove-
pipe is much more difficult to handle than screw casing for the reason
that it cannot be readily pulled back. One string is generally used in
California, the average depth of landing in the deeper territory being
about 750 ft. There are single 16-in. columns, however, over 1000
ft. long, the object being to shut out all sand-strata. The pipe is
cut off flush after landing with the casing-sills in the cellar, in order
not to interfere later on with the screw-pipe.
For convenience in handling all screw casing, a large iron ring
called a 'spider' is placed at the cellar bottom. The spider has two
projecting lugs for its support. The casing is run through a beveled
hole and can be suspended at any depth by inserting four curved
steel slips (Figs. 96 and 97) having serrated edges which act as
wedges between the body of the spider and casing. The advantage
of being able to lower the latter only a few inches at a time is often
helpful in shutting out a caving formation, allowing the tools to
work on bottom without interruption. Several makes of elevators are
used, the Wilson (Fig. 100), Fair-Mannington (Fig. 98), Scott (Fig.
99) , and Fisher being generally employed. The Wilson is easily manipu-
lated, a door on the side opening wide enough to admit the casing
instead of being hinged at the back as in the Fair, while the Fisher
is especially reliable for extreme tension. With one exception
elevators are made upon practically the same principle, that of two
links by which the casing is raised, the body having a hinge at the
side or back, to allow of its being placed around the casing. A
106
OIL PRODUCTION METHODS
Fig. 96. SPIDER AND SLIPS
Fig. 97. LINER AND SLIPS FOR SPIDER USED FOR HANDLING SMALL
SIZES OF PIPE
Fig. 98.
FAIR ELEVATOR
Fig. 99.
SCOTT ELEVATOR
Fig. 100.
WILSON ELEVATOR
DRILLING METHODS 107
device known as the latch holds the body together when in use. The
Union single-link elevator (Fig. 101) possesses advantages in handling
the larger sizes of casing. It has no hinge, but grasps the pipe by
the insertion of two bushings (Fig. 102), after the body of the
elevator has been lowered below the coupling.
The casing-shoe is placed upon a joint and tightened until it
butts with the latter upon the shoulder, after which, hot babbitt is
poured into the recess between the sleeve of the shoe and the pipe.
This is done to prevent the shoe from unscrewing as well as to
strengthen it. Casing is inserted one length after the other until
Fig. 102. BUSHING
FOR SINGLE-LINK
ELEVATOR
Fig. 101. SINGLE-LINK ELEVATOR
bottom is reached, care being taken to see that the threads are
properly lubricated and the joints screwed straight. Each is started
and screwed by hand after which a jerk-line is run to the crank-
shaft, and the engine used to securely tighten the coupling', both
at the 'mill' end and the 'well' end of the latter. Heavy pipe tongs
are required for this work and are counterweighted at the
swinging end so that no help is required to pull them back for a fresh
hold. Casing \2l/2-m. diameter is generally used inside a string of
16-in. stove-pipe and is carried as far as possible, the average string
in California being about 1500 ft. in deep-well drilling. After being
landed, the \2l/2-m. casing can be cut off 50 or 60 ft. up inside the
108
OIL PRODUCTION METHODS
' Casing
SO
<5aaino Head
16-in. stove-pipe, effecting a saving in pipe.
An adapter (Fig. 103), which acts as a guide
for the 10-in. is placed upon the top of the
cut portion of the 12^2-in. to permit the
smaller size pipe being lowered without dan-
•• jrwe p/pe ger of hanging up. If the 10-in., when
landed, has not been used to shut out water,
it can also be cut a few feet from the shoe
of the \2l/2-\n. The water-string, however,
should extend to the surface, where it is sus-
pended on landing-clamps which are placed
under the top collar. A short string called
a 'liner' can be used to run into the oil-sand,
thus effecting a saving in pipe.
The blue shale in one locality may be firm
and cause no trouble, while the blue shale in
an adjoining district may cause considerable
trouble because of its caving and unstable
character. It is therefore impossible to fore-
see or to judge conditions until they are
actually met, and for this reason no set rule
obtains for the handling of pipe or the drilling
of wells.
As before stated, the tools work more
satisfactorily when 10 to 25 ft. below the
shoe, the bit having more latitude for cutting
a maximum hole. The casing should be kept
low enough, however, to prevent the rope-
socket from going below it, for should the
drilling-line part, a difficult fishing job may
be caused when the tools have a chance to
lean against the wall of the hole instead of stand-
ing upright in the casing. When under-reaming,
casing should be at least 5 or 6 ft. above
where the under-reamer is working, to pre-
vent its striking the shoe. It is not always
necessary to under-ream shale, but the hole
through clay and all hard formations should
be enlarged to permit free passage of all
103. RECOVERY OF debris which might otherwise wedge in be-
PORTIONS OF THE 12% tween the collar and the wall and stick the
AND 10-IN. STRINGS ,,M ...
OF CASING casing. Where boulders occur, the use of the
~ </*Jinf
6 *
Fig.
DRILLING METHODS 109
under-reamer is advisable to pull them into the hole where
they can be drilled up and a source of danger to the
casing be eliminated. The formation in many oil fields is sharply
inclined, and the tools must be held up or 'tight-hitched' to
prevent following the dip of the strata and getting a crooked hole.
To correct the latter, hard material such as cast iron, rock, etc., is
thrown into the well and the hole plugged back to a vertical line,
when drilling ahead is resumed. This often has to be repeated many
times before a straight hole is obtained. Tight-hitching applies to
practically all oil-well drilling, for there is liability of the hole going
crooked at any time when the tools are allowed to run loose. Under
the latter condition, there is also danger of twisting the drilling-line
off, sticking the tools, or digging a flat hole when the bit is not free
to turn. If the formation be caving, the casing should be alternately
lowered and raised sufficiently often to insure its being entirely free.
If the mud falls in against it, or, in oil fields phraseology, "The casing
becomes logy," is should be pulled back far enough to free when
the mud, which falls in, can be cleaned out. Brown shale usually
makes good drilling and does not cave badly, while blue clay when
once drilled usually gives no further trouble. Boulders may freeze
or mash the casing. If not too severe, the dented portion may be
swaged out, but if it be the water-string, the pipe should be with-
drawn, the damaged portion removed and the string replaced. Water-
sand is generally severe on screw-casing, and, in passing through it,
freezing may be expected. In drilling sand out of the casing, the
sand often packs so hard that there is some danger of splitting the
joints, driving the bit through the pipe. Sand can often be held in
check by dropping quantities of clay in the hole and mudding the
walls, thus protecting the pipe from freezing as well as from the
heaving sand.
When a string of pipe is frozen and cannot be moved by pulling,
driving is usually resorted to. It should be remembered that ordinary
casing is not intended for such usage because of the fact that the
ends of the joints do not butt. In other words, the blow is delivered
upon the threads themselves and for this reason driving should be
avoided as far as is possible. After driving, the casing-tongs should
be applied and the string tightened again. Water, when not present
in the well can be run in, materially aiding in holding back the
cavings from the pipe. In case of a frozen string, the water can be
bailed down, the mud started around the shoe and the pipe thus
relieved. Should these means fail, the shoe- joint is sometimes slitted
or perforated and pump-pressure applied to try to obtain circulation
110 OIL PRODUCTION METHODS
of the material behind the casing. This often proves effective and
can be done cheaply. The use of a casing-spear for freeing pipe
is not always advisable, for at best it is a dangerous tool, often
'bull-dogging' and sometimes plugging the hole. They are generally
called into requisition as a last resort. In place of this dynamite is
used to blow off the casing above the point of friction, and the top
portion can be pulled out, a new shoe put on, and the pipe which is
left in the hole side-tracked. Blasting, however, often does damage
where none is intended, particularly to the water-string, if there be
one in the well. The dynamite should be used in small quantities ;
10 to 15 Ibs. of a 40% strength of nitro-glycerine makes a fair charge
for parting pipe. The casing-cutter often answers this purpose and
eliminates the danger due to explosives, but the shock caused by the
latter results in loosening the pipe more readily and is used oftener
for this reason. Ripping the pipe will often free it, as the mud is
then admitted to the hole and bailed out.
Side-tracking the casing left in the hole is not difficult when, the
formation is soft ; the bit will probably strike the pipe at first, but
by continued work will finally slide past. The reamer can then be
run, if necessary, to clear the hole for the casing to follow, and
when once it passes the top of the shot portion, an ordinary rate of
drilling can be maintained. When shooting or cutting, enough pipe
should be left in the hole to insure its remaining in a vertical position,
making side-tracking much easier than would be the case in which
only one length remained. It will usually be found that the casing
is more easily kept free when protected on one side by the lost
pipe, and that a second freezing is not so likely to occur. It frequently
happens, however, that two or even three lost strings are left in one
well and while harder to avoid, they do not interfere seriously with
drilling operations. Considerable quantities of iron have to be drilled
through in such work and often follow down the hole for several
hundred feet. Such a task may take a period of several days or even
a week, but this is generally cheaper than moving the rig and drilling
a new well. As it is necessary for the casing to make a bend in
passing lost pipe, there should be a space of at least from 60 to 75 ft.
between the latter and the string previously . landed, to permit an
easy curve. Considerable pipe has to be drilled through when the
two are closer, especially in the larger sizes, and occasionally it
becomes necessary to abandon the well and move the rig away 20 ft.
or more for a fresh start. In this case, pipe is either blasted or cut
where it can be moved and used in the new well. The casing-splitter
can also be used to part casing by driving it through a coupling once
DRILLING METHODS 111
or twice, after which the pipe can be pulled apart. Where the latter
parts at a defective coupling, a die-nipple (Fig. 104) can be run in
and new threads cut by turning the string at the surface. After
a good hold is obtained, a pull may be exerted and the whole column
withdrawn.
Water in large quantities is often encountered near the surface
and stands within a hundred feet or more from the top ; it usually gives
no trouble in freezing pipe, maintaining its level when heavily bailed.
Where the flow is small, the level should be kept constant by adding
water when necessary in order to hold back the cavings and protect
the casing. Where the source is deep and the flow strong, the hole
should be previously filled to prevent freezing or collapsing the
casing when the new stratum is encountered. A constant circulation
of water from the inside is helpful in holding back the cavings of
Fig. 104. DIE-NIPPLE (MALE AND FEMALE)
water-sand and mud and when once begun should be continued until
the string is landed. While cementing the water-string is now
recognized as being the safest means of protection to the oil sand,
many operators shut off the water by landing on a shell of limestone,
sandstone, etc., or by driving the casing into a stiff bed of clay. In
the former case, pipe is previously spudded as far as it will go into
the shell and left to stand, when bailing follows to test for leakage.
In making a landing in clay, a smaller bit is put on and 25 or 30 ft.
drilled and the casing driven into the small hole after which the
water is bailed. Additional clay is sometimes dumped into the well,
thoroughly mixed and forced behind the casing by screwing a plug
w^ith a small valve into the top coupling of the latter after which it
is raised, the valve closed, and the string lowered, forcing the clay
•behind the pipe. The clay gradually settles around the shoe, forming
an impervious plug through which the water cannot penetrate.
112 OIL PRODUCTION METHODS
For bailing water, the dart-bailer is used, usually 40 ft. in length
for 6 and 8-in. casing, and a 2000- ft. hole can be bailed dry in 12
to 16 hours, occasional intermissions being taken to keep the sand-
reel bearings from running hot.
In new territory where the character of the underlying strata
is unknown, the standard-tool equipment is best for making tests of
probable oil-bearing formation. Where a shell occurs over the
stratum to be tried, the pipe can be landed temporarily upon it and
the water bailed. Should there be a good showing of oil, the casing
can be left permanently providing the water has been bailed out.
When the showing is not sufficient, however, the casing can be
loosened with a spear, blasting, cutting, etc., and carried on. In
prospecting it is necessary at times to sacrifice a string of casing,
good judgment being necessary to determine this. The drillers too
should be especially reliable for this character of work, as a valuable
deposit of oil may be overlooked in having the hole muddy or through
lack of attention to changes of formation. A sand carrying a high-
gravity oil may be so washed as to give the appearance of water-
sand and it is often only by careful tests that the presence of oil is
detected. In many oil fields the formation is so irregular that each
oil-sand has to be tested separately for water, and while expensive,
it is necessary, as the future success or failure of the property depends
upon the initial tests made. The proper time for testing is when
the measures are first penetrated. Later on, if water should make
its appearance, its definite source cannot always be located except
by long and tedious trial, pumping, bailing, etc. In going into a
known source of oil, a high water-level is usually ' maintained to
prevent the sand from heaving and sticking the drilling tools. When
a sufficient depth into the sand has been obtained, bailing can proceed
and the water be exhausted. Added knowledge of the strata, however,
may be had by carrying no more water than is necessary to hold the
sand down, for the presence of water in the sand is then more readily
detected. Each sand in the well, if there be more than one, should
be given a separate bailing, and where there is danger of encounter-
ing bottom-water, tests should be made at frequent intervals. After
having reached the oil-sand, casing can then be released at the
surface and often made to follow by bailing ahead instead of drilling
with the tools; if it stops on a shell, a trial by pumping can be made
to test the productivity of the sand before deepening. This character
of work is often tedious, but its importance as a means of protecting
the oil measures can hardly be over-estimated. A well should not
always be judged by its first showing, for the initial gas pressure is
DRILLING METHODS 113
often heavy, subsiding in a few days, while other wells apparently
'dead' often become good producers.
If the casing has not been landed upon a shell, or in a body of
shale or clay below the sand, a wooden plug having a wedge at the
top should be lowered to bottom and the wedge driven by the tools
to expand the plug to the diameter of the casing. After this an iron
heaving-plug should be placed on top of the wooden plug to prevent
the latter from being dislodged and coming up the hole. The iron
heaving-plug (Fig. 105) has four slips which wedge to the side of
the casing and keep it in place.
Rotary Method. The use of the rotary is becoming more gen-
eral in all oil fields, particularly in California, where, until a few years
Fig. 105. NATIONAL HEAVING-PLUG
ago, it was considered by many operators a failure. Its recent success
is due to improved tools and methods as well as having attracted a
better class of drillers, until, at the present time, there is little
territory in that State which cannot be successfully drilled with the
rotary. While the number of men required (10 to 11) is greater
than that for the standard tools and the equipment more expensive,
yet the time and casing saved far more than offset any additional
labor. The rotary was originally made by the American Well Works
and used in North Carolina. The working parts were crude and it
met with indifferent success. The first oil-well rotary was used
at Corsicana, Texas, and became widely used in the Beaumont field
at Spindle Top, Texas. Improvements in rotary machinery have
114
OIL PRODUCTION METHODS
Fig. 106. NATIONAL ROTARY TAF.LE
Fig. 107. ROTARY DRILLING RIG AND CREW
DRILLING METHODS 115
gradually been made until at the present time all the working parts
are capable of meeting the severest conditions.
The practical operation consists in rapidly rotating a column of
pipe, at the lower end of which is a cutting-bit, the pipe being
lowered as drilling progresses and the drillings washed out by the
action of a pump. The walls of the hole are 'mudded up' with clay
to prevent caving, at the same time causing the pipe to turn more
easily, while the mud can be used over again by running it back to
Fig. 108. LIGHT-WEIGHT DRAW WORKS
the pump-suction. The equipment consists of a turntable, draw-
works and line-shaft, drill-stem, engine and boiler, two pumps,
swivels and hose and the bits besides other special apparatus. A
12 by 12-in. engine is generally installed and transmits power to
the line-shaft by sprockets and chains. On the line-shaft is a sprocket
by which the draw-works (Figs. 108 and 110) are revolved, the
larger pipes having sprockets for a low and high-speed gear. In
line with the sprocket wheel on the rotary table is a larger sprocket
116
OIL PRODUCTION METHODS
wheel on the line-shaft, while a chain furnishes the motive power.
Two powerful brakes are placed on each side of the drum for control
by the driller. The throttle-wheel brakes and clutch are so placed
that each can be manipulated by the driller without moving. The
turntable (Figs. 106 and 109), consisting of a heavy rotating device
running upon steel rollers, controls the drill-stem by grip-rings
which are set up sufficiently tight to turn the pipe without mashing
it. A patented drill-stem is now in use which takes the place of the
grip-rings. A special head sets in the open space of the table, and
the drill-stem, which is 30 ft. long, can be run through it and at
Fig. 109. IDEAL ROTARY TABLE
the same time rotated by wings which project from the stem into
the head. This stem is never lowered below the table, a joint of
pipe being installed below it each time instead, so that it always
works through the rotary table. This effects a saving in pipe,
grip-rings being1 unusually severe on the drill-stem. When pulling
or lowering the latter into the hole, a spider is substituted for the
special head and slips are used as in the standard-tool drilling. The
pumps are 10 by 6 by 12-in. and are so connected as to run singly
or doubly. Each is provided with a screen in the discharge-line to
prevent packing or debris from the pit getting into the drill-stem
DRILLING MHT
117
118
OIL PRODUCTION METHODS
and plugging the bit. Connected with the discharge-line are two
30-ft. lengths of heavy wire-wound hose and when rotating, one
is attached to the swivel (Figs. Ill and 112). The latter is screwed
into the top cotipling of the drill-stem and has a long bail or link
by which the drill-stem can be raised or lowered. Roller bearings
are used in the swivel to support the weight of the drill-stem at the
same time allowing it to turn around without twisting the lines.
Fig. 111.
IDEAL HYDRAULIC SWIVEL
Fig. 112.
IDEAL HYDRAULIC SWIVEL
The mud coming from the well is conveyed by a box-ditch
running from the outlet around the derrick to the slush pit, where
it is again taken up by the pump suction. In some of the deeper
fields, a hole 4 by 4 by 10 ft. is excavated under the derrick floor,
a joint of 16-in. stove-pipe set into it vertically, and the outside space
filled with concrete. This prevents the walls at the surface from
caving and provides a good base for anchoring the casing. A heavy
DRILLING METHODS
119
120
OIL PRODUCTION METHODS
4-sheave block (Fig. 114) is used for handling both pipe and drill-
stem tools, the larger sizes weighing 2700 Ibs., while a 6-in. casing-
hook is suspended from it by a heavy 'C link (Fig. 115). Nine lines
can be threaded on the deeper wells, five being the usual number
at the surface. The fish-tail bit (Fig. 116) is commonly used, 14
to 15 in. being the usual sizes for starting the well. The ends are dressed
Fig. 115.
STRAPPED 'C' LINK
Fig. 117. CHISEL OR
DIAMOND-POINT BIT
Fig. 114.
QUADRUPLE SNATCH
BLOCK FOR WIRE
ROPE
Fig. 116.
FISH-TAIL ROTARY BIT
Fig. 118. DRAG HIT
with a taper and turned back slightly to form a cutting-edge while
the later types have a long shank which tends to ream the hole and
keep it straight. Through each side is bored a fain, hole, through
which the water under pressure enters, strikes bottom and returns
between the wall and drill-stem carrying with it the drillings. Other
rotary bits for special uses are the chisel-point (Fig. 117) for drilling
past pipe or drilling out wash-rings. The drag-bit (Fig. 118) is
DRILLING METHODS
121
similar to the regular fish-tail pattern, except that the cutting
edges are reversed so that they drag. This form of bit is
used in drilling through hard rock, adamantine being dropped into
the well to make the cutting faster. The drag-shoe is also used in
the same way, leaving a core to be extracted later. The core-barrel
HOU fOR MATE*
PRESSURE FROM PUMP
TO ACT ON OIL PVUMCEfc
Fig. 119. SHARP & HUGHES ROTARY BIT
is also made to drill hard formations with about the same result
as the drag-shoe, the core being removed in either case by throwing
in small pieces of cast iron which wedge between the shoe or barrel
and the core, when the latter can be broken off and extracted.
Adamantine should be sparingly used and the couplings be kept free
122 OIL PRODUCTION METHODS
from it, else the threads become badly damaged. When possible,
adamantine does better work without circulation, as the water
washes it away from the bottom. To extract more than 2 ft. of
core at a time is dangerous, for breaking it off becomes a difficult
matter, the drill-stem often parting in the attempt.
In California, a disc-bit has been invented which cuts through
shells with greater rapidity than does the ordinary fish-tail bit. Two
heavy arms extend from the body, and at the lower ends are two
saucer-shaped steel discs which revolve on pins, a water connection
in the bit providing for circulation. This bit is rotated on bottom,
the discs turning and cutting at the same time. The Sharp and
Hughes bit (Fig. 119), however, is practically the only rotary bit
invented which will cut the hard limestone and sandstone shells as
quickly as the same work could be done by the standard drilling-
tools. In fact, this bit will cut hard rock at the rate of about 1 ft.
per hour, which is fully as fast or faster than can be done with the
cable tools. Its use is confined only to hard formations, but in these
it excels any rotary cutting-tool yet made. Two heavy lugs are
held together by a collar, and the cones of specially-made steel with
60 or more rows of cutting-teeth revolve on pins on the inside of
each lug. The lubricator pipe, 12 ft. long, is filled with a special
bit-oil which is forced down into the bit by the pressure of circulating
water above the plunger. The lubricator, when filled, will carry
a supply for 24 hours. The cones act as a milling tool, and upon
being rapidly revolved, cut their way through the shell. For reaming
the hole preparatory to inserting casing, a four-way bit with water
connection is used to remove any projecting boulders or shells on
the walls which might interfere with the passage of the casing.
For the larger size holes, a 6-in. drill-stem does the boring. Many
" operators prefer a heavy pipe, 28 Ibs. per foot being the usual weight,
while others use a 20-lb. upset pipe, the ends of the joints being
heavily reinforced at the couplings for about 6 inches. This pipe,
while light in weight, gives excellent service and the danger of
twisting it off is not so great as with a heavier pipe, clue to the fact
that it is elastic enough to permit the bit turning over a projecting
boulder instead of throwing a severe torsional strain upon the drill-
stem. Tool joints (Fig. 120) are placed at every third or fourth
joint, depending upon whether the drill-stem is pulled in three or
four-length stands. The joints are tapered (Fig. 121) as in those of
the standard drilling tools, with a hole through the centre to allow
passage of the drilling water. A shoulder 1 in. wide holds. the joints
DRILLING METHODS
123
together when once screwed up. These joints save considerable
time when pulling or lowering the drill-stem, as they are easily
coupled or loosened, while the wear on pipe joints and collars is
Fig. 120. TOOL JOINT
eliminated. For drilling through 8 or 10-in. casing, a 4-in. drill-
stem can be used while a 2^-in. drill-stem is run in a smaller
sized hole.
The drill-collar (Figs. 122 and 123) into which the bit is screwed
has a pipe connection at the upper end and a tool- joint connection
at the lower end; these collars are often made of solid billets and
Fig. 122. DRILL COLLAR
Fig. 123. DRILL COLLAR
are 36 in. in length with 1^/2 -in. stock. They are sometimes both
babbitted and riveted to the lower joint of the drill-stem, making
a stiff connection that is not readily twisted off.
124 OIL PRODUCTION METHODS
On beginning to drill, the first joint of the drill-stem is plumbed
and securely anchored in the derrick by braces until the hole is well
started. When four or five joints have been added, the grip-ring
attachment is laid aside and the patent drill-stem before described is
substituted. The pumps are run fast enough to carry the drillings
to the surface, at the same time keeping the hole clean. Where
there is not enough clay present in the formation to 'mud up' the
walls, this material can be hauled from a nearby well or bank, mixed
and pumped into the hole until the caving ceases. The drill-stem
is not forced, but a part of the weight is carried on a swivel to
prevent a crooked hole and to 'mud up' the wall properly as well as
to allow a free flow of water through the bit. Quite often the
water does not return, by reason of the presence of a porous stratum,
in which case enough clay is pumped into the well to get a complete
circulation. This may take several days to accomplish, but it is
necessary before drilling ahead can be resumed. When the bit becomes
so dull that it does not readily cut the formation, the drill-stem is
pulled and placed back in the derrick in 'stands.' Under severe con-
ditions, where no other form of bit is procurable, it is necessary to
substitute a fresh bit as often as every few inches, but under ordinary
conditions, when drilling in blue clay or blue shale, one bit can be
used for making from 50 to 100 feet.
The top formation usually is easily drilled, the average rate being
100 to 150 ft. a day. In most districts, however, boulders are
encountered. They often can be forced into the walls and side-
tracked, but when this fails, they must be ground up, withdrawn by a
basket, or blasted. If the boulders are driven ahead until a shell
is encountered a Sharp & Hughes bit can be used to grind them up,
while often a charge of dynamite will save time by blasting them
into the wall.
Sand of course is ideal for rotary drilling, the only precaution
necessary being to watch the returns and see that the walls are
'mudded up.' Shales also drill easily, and clay, while sometimes slow,
gives no particular trouble. Formations lying at an inclined angle
should be drilled slowly, as with the standard tools, to prevent the
hole from going crooked. The drilling-returns from a well furnish
evidences of the formation being passed through, and the ditch
should be closely watched for any changes. Experience is necessary
to judge oil-sands, water-sands, etc., and in many instances where
the character of strata is uncertain, the safest method is that of
shutting out the water above the strata by cementing a string of
DRIU. IN <J METHODS 125
casing and later testing by bailing or pumping. Should the formation
prove unproductive, the casing is lost, but this is a necessary additional
expense where any uncertainty exists. Wells capable of making from
8000 to 10,000 barrels per day have later been discovered in territory
where the returns from the sands had been misjudged. Gas makes
its appearance known in the trench by froth or foam on the water,
and this often indicates the presence of a sand. Some sands, however,
show little gas, and for the additional reason that an oil-sand when
washed, resembles a water-sand, it will be seen that the returns
cannot be too carefully inspected.
Before putting in the casing, a four-way reamer-bit is run to
bottom to insure its free passage. The drill-stem is then stood back
in the derrick and the casing inserted as rapidly as possible so that
circulation can be started again before the walls begin caving. Slide
tongs (Fig. 124) are used to support the elevator on the rotary table
when inserting or withdrawing pipe. When a hole cannot be cir-
culated, the casing must be withdrawn to a point above the friction,
Fig. 124. SLIDE TONGS
and the pipe rotated back to bottom, where it is later cemented. In
deep wells, where the weight of the casing is more than the draw-
works can safely carry, calf-wheels are installed and the lines
transferred to it. Another engine becomes necessary to move the
calf-wheels, but when it is considered that the success of the well
depends upon shutting out the water, this additional cost need not
be considered. Ten-inch casing is usually set for the water-string,
although &/4 and \2l/2 -in. are frequently used.
Heavy gas-pressures are generally encountered in the oil-sands
or at some point not far above, and the rotary method is the ideal
one for this character of work because the pressure can be overcome
by heavy mud. When a heavy pressure becomes evident, the blowout-
preventer is attached to the water-string, while a back pressure-valve
is placed in the drill-stem at the bottom. The blowout-preventer
is a heavy gate with four projecting clips which can be set up to the
drill stem by means of a long handle operated outside of the derrick.
126 OIL PRODUCTION METHODS
The clips fit snugly around the stem when closed, preventing the
escape of gas or mud, while the body of the preventer has two
screwed openings which communicate with the lead-line. This valve
is also made to close when there is no drill-stem in the hole.
The back pressure-valve screws into the pipe-couplings between
joints, and is so arranged that a pressure below is resisted while
the top-pressure can force it open. It often happens, in extreme
pressures, that gas is not sufficiently checked and that there is danger
of a blow-out. Heavy, clay mud can be admitted to the drill-stem
by attaching a gate to the casing at the floor, while two or three
joints extend above it to a second gate at the top. A hose is attached
to the latter and the clay pumped into the column above the floor,
when the upper gate is closed and the lower one opened, allowing
the mud to slip down the hole. In this way the gas-pressure can be
gradually checked until it gives no trouble. This method is called
'lubricating' and by its use the heaviest gas-pressures can be controlled.
Fig. 125. ROTARY SHOE
The greatest source of trouble when using a rotary is twisting off
the drill-stem, that is, applying so great a torsional strain to the
stem that the column twists in two. Frequently the relief from the
strain or 'backlash,' as it is called, spins the stem in the reverse
direction, often parting it a second time. Freezing the drill-stem
does not often occur, but when it does, a larger string can -be rotated
over it to the bit, freeing it so that the whole column can be removed.
When the entire drill-stem resists washing, pulling, etc., a larger
string with left-hand threads in the couplings is run and a few joints
unscrewed at a time by operating the rotary in the reverse direction
until the hole is clear. It often happens that the casing is frozen
while being run previous to landing. Where this happens, the same
methods as in standard tools can be used. A rotary shoe (Fig. 125)
is usually placed on the bottom of the first joint of casing.
While the rotary is not always reliable for prospecting, yet a
driller with wide experience in judging the returns makes this method
DRILLING METHODS 127
nearly as safe as with the cable tools, especially where the drilling
is done in daylight so that the ditch can be more carefully inspected.
If the cementing-point is uncertain, a smaller rotary-bit should be
used and when ready to set the casing, the hole can be enlarged to
bottom in the usual way. After the oil-measures have been drilled
through, the walls of the hole are left in the mudded condition until
the liner is set into place. This is done by attaching the perforated
pipe to the drill-stem by a left-hand coupling, which, when unscrewed,
leaves an adapter or guide at the top, to prevent lodgment of the
bailer, tools, etc., when cleaning out. In the southern fields, where
the oil-sand is often a coarse gravel, a screen or strainer pipe is used,
while in California, round or slotted perforations are generally
considered to be better adapted to the fine sands usually found. When
running the liner in, 2-in. tubing is used to carry the water to bottom
instead of allowing it to return through the top perforations. The
tubing is set upon a ring attached to the lower collar of the liner,
and extends to the drill-stem, where it is attached to the latter with a
bushing. The liner always extends 50 to 75 ft. up inside the larger
string.
After being lowered to within a few inches of bottom, clear water
is pumped into the well until the returns show only traces of mud.
Then the liner is set on bottom and the drill stem detached from
it. The latter is then pulled out and the well bailed and prepared
for production.
Circulating System. When passing .through running-sands or
caving-shales with the standard tools, it often becomes necessary
to 'mud up' the walls in the same way as is done with a rotary
in order to keep the casing free and make progress. Two pumps
are set on the derrick-floor with hose connections as in the rotary
method, the flush-boxes and pit being also used. The swivel,
however, is not necessary, as the casing is not turned or rotated
but set upon the spider as in the cable-system. A circulating-
head (Fig. 126) with 2-in. side-openings is screwed into the top-
couplings of the casing and the hose connected to one of the
openings. A long hollow-steel plunger is previously placed above
the rope-socket and works through a stuffing-box in the top of
the circulating-head. When drilling, the tools are lowered to
bottom, the -plunger raised with the wire line-clamps and there
tightened with a set-screw, allowing space for the plunger to
work without striking the circulator-head. Drilling is thus carried
on simultaneously with the working of the pumps, the latter
128 OIL PRODUCTION METHODS
carrying much of the cutting from the well in a form of sediment
and depositing it in the trench where it can be removed. It is not
necessary to bail as frequently as with the ordinary cable-
system, 25 to 30 ft. often being made before the mud accumulates
and prevents the free fall of the tools. Constant circulation of
muddy water prevents the .walls from caving, and keeps the casing
free. The latter may be raised or lowered while pumping and a
joint is added by removing the circulating-head whenever suf-
ficient hole has been made.
After the territory becomes familiar to the operator it is often
found that continuous circulation is not necessary. The pumps
Fig. 126. WILLARD CIRCULATING-HEAD OR OIL-SAVER
are run at intervals while the driller is absent for meals and the
well shut down, while in other cases the well is circulated four
or five times a day. If the pipe becomes 'logy/ pumping can be
repeated at shorter intervals. Complete circulation is not always
necessary, the important thing being to keep the walls of the
hole completely 'mudded up.'
In using the combined rotary and cable-tool system, the bull-
wheel and calf-wheels are installed, while on the right-hand side
of the derrick are placed the line-shaft and draw-works with an
extra engine. The pumps are placed on the left side and the
DRILLING METHODS 129
rotary, when not in use, can be removed from over the hole.
It will be seen that one system can be changed to the other
without much difficulty. For instance, if the cable-tools are in
use and a change to the rotary is desired, the calf-line is trans-
ferred to the draw-works, the rotary table installed and, with a
few minor changes, drilling progresses with the rotary.
In the Parsons and Barrett combination-method, provision is
made for continuous drilling without any changes. A cellar 20
ft. deep is sunk and the rotary placed at bottom. The return-
water is carried off through a tunnel at the level of the cellar-
floor to a well, from whence it is drawn by a small pump and
carried back to the pit. The casing is suspended by a bridle
with two long, heavy wire-line reins which are fastened to the
spider below and the casing hook above the walking-beam. These
reins are wide enough to permit the beam running between them
and are long enough to give sufficient freedom for lowering a
length of casing without interfering with drilling operations. The
rotary is applied direct to the casing and is run by a separate
engine, while a special rotary shoe is attached to the casing. A
circulating-head with plunger is used and the drilling is carried
on at the same time that the casing is being rotated. The under-
reamer or other cable tools can be used the same as in ordinary
work. Some operators use the long reins without rotating the
casing, thus eliminating the rotary table and extra engine. The
casing can be moved at short intervals while drilling is being
carried on.
CHAPTER V.
THE EXCLUSION OF WATER FROM OIL-SANDS.
Water, by reason of its greater specific gravity, displaces oil
and gas. Therefore it is of first importance that the water seep-
ing into the hole from water-bearing strata nearer the surface be
prevented from flowing down the hole to the productive measures.
Otherwise, when it has reached the latter it will displace the oil
and gas, pushing them ahead of it, and eventually spread for a con-
siderable distance throughout the measure. The readiness with
which it travels laterally varies with such factors as the density of
the oil, porosity of the sand, etc., but even with very heavy oils the
entrance of water into the sand soon makes itself known, not only
in the production from the well where it has broken in but also in
that derived from the nearby wells. Thus it is that the careless-
ness of one operator may lead to the ruin of an entire district, even
though all the other operators have exercised every effort to pre-
vent the water from reaching the sand.
The importance of this subject is beginning to receive the at-
tention it warrants, but not until much damage has been done in
the older fields, where the encroachment of water is without ques-
tion the most serious problem connected with the life of the wells.
Many fields appear to have gone through the same stages. First
the incipient appearance of water in the petroleum, then a grad-
ual increase in the percentage of the water content, until finally the
field becomes irretrievably flooded or else so far gone that cor-
rective measures may be applied only at great expense. The dif-
ficulty connected with determining which well of a number in a
zone is allowing the water to enter the oil measure, and the feeling
of certainty expressed by each operator that it comes from another
man's well, seem to point towards the imperative need for careful
legislative action looking towards the effectual exclusion of the
water at each well at the time it is being drilled and before the
productive measures have been pierced, at a time when the thor-
oughness of the work may be satisfactorily tested. It seems too
EXCLUSION OF WATER FROM OIL-SANDS 131
much to hope that supervision will be provided for and wisely
administered, but if this is not brought about, the prospects for
a vigorous and continued life of the newer fields are slight. The
presence of careless and incompetent operators, willing to take
unwarranted chances in their efforts to hurry drilling operations,
is inevitable in all fields, and in this situation the evil effects of
their laxity are unfortunately not borne by themselves alone but
also affect their neighbors.
All oil wells gradually decline in the amount of production, over
periods of from a few months to several years. When water has
made its appearance in a well the actual amount of moisture may
be constant, but as the production of oil gradually falls off, the
percentage of water will increase without there being an actual
increase in the amount of water. Other wells act peculiarly in
pumping all oil and then all water at intervals and such conditions
are often hard to account for and equally difficult to remedy.
However, when a well is pumping some oil it may safely be as-
sumed that all the water is being cared for, provided the origin of
the water is from that particular well, but when the well pumps
nothing but water the case is of course hopeless unless the dam-
age can be remedied. If the latter is found impossible, the entire
hole should be plugged with cement to prevent the water spreading
throughout the field.
The problem of water exclusion in its simplest form is merely
that of inserting a string of water-tight casing, known as the
'water string,' so that its bottom is tightly lodged below the lowest
water-bearing stratum and above the top of the productive meas-
ures (Fig. 127) thereby sealing it off from descent below the casing
shoe. In the districts where the distance between the two strata
is not small, this may be easily accomplished in most cases. But
in some districts the water stratum may be separated from the
oil by only a few feet, and here the mechanical difficulties and need
for care are great if the water is to be properly shut off and the
full value of the productive measure realized.
The lack of positive knowledge as to the positions of the top
and bottom water strata gives rise to considerable doubt concern-
ing where the water should be sealed off in any new field during
the early days of its development, and the principal damage by
flooding, aside from that due to negligence during subsequent opera-
tions, may be traced to this uncertainty when the first few wells
were being drilled. It is the general opinion of oil men, experi-
132
OIL PRODUCTION METHODS
enced in excluding water, that after the precise relative positions
of these measures have been ascertained little excuse remains for not
protecting the oil-sand. A number of methods for accomplishing this,
under the various drilling conditions, have been devised and few situa-
tions arise that cannot be met if handled properly.
svjv^&Smm
Fig. 127. LOG SHOWING WATER SHUT OFF BY LANDING CASING BELOW
THE WATER-SAND
The original method used for shutting-off the water, which
is still successfully followed in the eastern and middle western
states where the strata are hard and cave but little', is simply that
of setting the casing on bottom and proceeding with a smaller
size drill, thus leaving a shoulder upon which the casing may
rest and effect a water-tight bond with the wall of the hole. To
be of permanent value, however, it has been found that this one-
EXCLUSION OF WATER FROM OIL-SANDS 133
time universal method is far from satisfactory in many cases, and
particularly unreliable in soft, loosely cemented measures that may
hold the water back for a few months and then permit it to break
in by gradually leaching through the interstices of the surround-
ing porous measures.
In some such cases the proportion of water that works its
way down to the productive measures is slight, and gives little
trouble if it can be pumped out with the oil. But such instances
are not the general rule, and it has become apparent that more
positive methods for excluding the water must be applied if the
lives of the wells are to be protected. In the first attempts at
improvement, bags of cereals were inserted at the bottom, before
the pipe was landed, so that a portion of these would expand
on the outside of the casing and seal off the water. This
did not prove very effective and the development of the use of
cement followed as a natural consequence in the search for something
that would hold back the water for all time. It has now been tried
for several years, has come into increasing favor, and is generally
recognized as by far the most satisfactory medium for permanently re-
taining the superficial water back of the casing.
The problem, then, is that of introducing from 2 to 8 or 10
tons of cement into the bottom of the well and placing it so that
the major portion of it is situated on the outside of the casing
at the bottom. The mechanical difficulties connected with accom-
plishing this are considerable in some cases ; in others the actual
work is simple and requires only care and experience. In all the
processes to be described, the preliminary steps are the same
and bear an important relation to the success of the work. The
walls of the hole are under-reamed for from 75 to 100 ft. above
bottom, in order that the column of cement may be as thick as
possible, and the hole is washed by pumping in fresh water until
all the mud, oil and gas have been removed. Both oil and gas
tend to prevent the cement from setting properly and so interfere
with the formation of a tight bond.
The simplest method of placing the cement is that known as
'bailing' it in. The hole is first filled with water and the casing
raised until the shoe is about 60 ft. off bottom. A 'stand' of three
joints of casing is then unscrewed and placed to one side in the
derrick. The cement, mixed to a thick grout, is next run into
the hole in a specially-constructed bailer that dumps when it
reaches bottom. When 1 or 2 tons (dry weight) of cement have
134
OIL PRODUCTION METHODS
been inserted in this way, the stand of casing is screwed back
into the top of the string, filled with water, and a plug screwed
into the top coupling. The casing is then lowered until the shoe
strikes bottom, and since the pipe is full of water which is pre-
vented from escaping by the plug at the top, a large portion of
the cement at the bottom is forced out into the formation and
up between the casing and the wall of the hole. The casing is
then driven, in order to seat the shoe into the bottom as far as
possible. Some operators prefer, instead of lowering the cement
in a bailer, to run it in in a series of long narrow bags tied to the
Fig. 128. BAKER CEMENT PLUG
a. — Slips, b. — Valve.
end of the drilling-tools. When the bottom is reached, a few
strokes of the drilling tools loosen the bags and break them so
that the cement is free to flow when the casing is lowered.
In connection with these methods the Baker 'cement plug'
(Fig. 128) is sometimes used instead of the plug that is screwed
into the top of the casing before it is lowered. The plug is made
of light cast iron and so constructed that it may be hung from
the bailer with a piece of soft rope and lowered inside the casing.
When placed below the casing-shoe and then raised with a slight
tension, a set of slips catch on the shoe and the bottom opening
EXCLUSION OF WATER FROM OIL-SANDS 135
of the casing is effectually closed. The casing is then lowered,
the cement forced up on the outside, and the bailer loosened by
a stronger pull that breaks the soft rope, leaving the plug in the
hole. Being of cast iron, it is easily drilled up.
. These methods, by which the cement is placed at the bottom
of the hole and then worked out to its final position on the outside
of the casing, have been largely replaced by processes in which
the cement is pumped down, either through the casing or through
an auxiliary smaller string of tubing lowered inside the casing
for that purpose. With methods of this class, a necessary pre-
liminary step is the securing of a 'circulation,' i.e., the space
between the casing and the wall of the hole must be sufficiently
cleared of caved materials so that there is a free passage for fluid
pumped, down inside the casing to come to the surface on the
outside, thus insuring that when cement is pumped to the bottom
it will pass readily around the casing-shoe and up on the outside
of the pipe, if prevented from rising inside the pipe in cases when
tubing is used. When endeavoring to secure a circulation it
frequently becomes necessary to pull up the casing 100 ft. or more
from bottom and resort to a pump pressure of several hundred
pounds before the fluid will break through to the surface on the
outside. The pipe is then gradually lowered, and worked up and
down, until the fluid circulates readily when the shoe is only
a few feet off bottom.
The type of pump ordinarily used is the 10 by 5 by 12-in.
duplex mud-pump, used in the oil fields for pumping mud in wells
being drilled by the rotary or circulator methods. It is connected
to the top of the casing by a section of 2^ or 3-in. pressure armored-
hose.
In the Perkins method, which is of particular value in very deep
wells or those in which the water-string of casing tends to 'freeze'
unless moved at frequent intervals, the cement is pumped directly
inside the casing to the bottom. It is also known as the disc,
or packer method from the fact that the cement is inserted
between two moving packers that have an outside diameter almost
as great as the inside diameter of the casing. After a circulation
has been obtained, the casing is suspended so that the shoe is
2 or 3 ft. from the bottom, and enough fresh water is pumped
in to clean the bottom thoroughly. The two packers have been
prepared, one about 3 ft. in length, and the other of such length
that when its lower end reaches the bottom of the hole, the upper
end still remains in the casing. They are made of either wood
136 OIL PRODUCTION METHODS
or cast iron, with ends consisting of heavy canvas or rubber
washers of just the proper size to pass down inside the casing.
The casing is filled with water, the shorter packer inserted in it
and against this is pumped the cement, mixed to a grout just
thin enough to be pumped readily. When the contents of the
cement box is all pumped in, the longer packer is placed in the casing
above the column of cement, and water is next pumped in, pushing the
combination of lower packer, cement and upper packer down inside the
pipe. When the lower packer has passed the casing shoe it falls to the
bottom of the hole, permitting the cement to pass around the shoe and
up on the outside of the casing, as it is pushed from the inside
of the pipe ahead of the upper packer. When the latter has
reached bottom it cannot leave the casing entirely, because of its
length ; it therefore stops the further flow of water and retards
the pump, thus indicating that the cement is out of the pipe.
The casing is then landed on bottom, the cement has been
placed on the outside of the pipe at the bottom of the hole and
the packers, like the cement plug, are easily drilled through after
the cement has set. The main objections to this method are the
danger of the packers sticking while going down inside the casing,
and the fact that the lower packer may fall to the bottom in such
a way as to prevent the casing shoe from being landed squarely
on bottom, getting underneath the shoe in such a position as to
result in the cement bond breaking when the packer is drilled.
It is possible to follow the general lines of the above method,
and dispense with the traveling packers by having previously
measured into a tank, connected to the pump, the exact amount of
water necessary to fill the bore of the casing from the surface to
the bottom. The cement is pushed ahead of the water and is
known to have passed out of the casing when the tank is drained.
In other methods a string of tubing is used as a conductor for
carrying the cement to the bottom of the hole, whence it is made
to pass to the outside of the casing. Probably the earliest of
these was the 'bottom packer' method. In this there is attached
to the lower end of the tubing a packer similar to the type
described in connection with pumping-wells (Fig. 140), or a more
simple one made from strips of belting confined between two
metal plates (Fig. 129). The duty of the packer is to close off
the space between the exterior of the tubing and the interior of
the casing, leaving no room for the cement, when it is pumped
down inside the tubing, except to pass around the casing shoe
and, up on the outside of the casing.
EXCLUSION OF WATER FROM OIL-SANDS
137
METHOD
In all tubing methods it is
necessary that the precise in-
stant at which pumping
should cease be known, lest
the cement be forced up a
considerable distance on the
outside of the casing. Pro-
vision for this may be made
by previously measuring into
a tank the necessary amount
of water to fill the tubing, as
described in the Perkins method, or by at-
taching a swage-nipple or bushing to the
lower end of the tubing. A wood plug,
with a rubber or canvas washer nailed to
the top, is inserted in the tubing between
the cement and the water used for forcing
it down, and when the plug reaches the re-
stricted opening at the bottom of the tub-
ing the pump-pressure goes up and it is
known that the cement is all out of the
tubing.
In actual practice the 'bottom packer'
method has not proved as successful as
might be expected, because of various
mechanical obstacles. Frequently the pack-
er does not completely fill the space be-
tween the tubing and casing, due to the
wear on its outside edge while being in-
serted, thus leaving an opening through
which the cement works up inside the cas-
ing. The fact that the packer occupies
such a large space also prevents the tubing
from being rapidly withdrawn after the
cement has been inserted, and this is a
disadvantage since it is well to run the
bailer as soon as possible and remove the
cement remaining inside the casing before
it has begun to set. The suction caused by
withdrawing the packer tends to draw in
cement from the outside of the casin?' if
the shoe is not landed squarely on bottom.
138
OIL PRODUCTION METHODS
The methods now generally favored are various forms of the
following typical example. Assume that the 8-in. casing has
been carried to 2000 ft., where it is to be cemented, and a good
landing place in the form of a hard shell or hard shale is the
measure at the bottom of the hole. The 8-in. casing is suspended
Fig. 130. "TOP-PACKER" METHOD FOR INSERTING CEMENT
from 2 to 6 or 7 ft. above the bottom and 3-in. tubing is run in
to within 2 or 3 ft. of the casing shoe. A packing head (see Fig. 130)
is stripped over the top joint of tubing and screwed into the top
casing-coupling, packing off the space between the casing and
the tubing so that if the casing is filled with water, when the
cement is pumped in through the tubing it will be prevented from
EXCLUSION OF WATER FROM OIL-SANDS
139
rising inside the casing and must travel around the shoe and up
on the outside. Fig. 131 shows the arrangement of the cement
pump, mixing box, tanks, etc. The mixing box is 7 by 12 by 2
ft. and holds 8 tons of cement. The large tank, with a capacity
of 100 barrels is used for water storage and the small tank as a
receiving tank for the cement after it has been mixed in the
mixing-box. A screen is placed over the top of the small tank
to prevent lumps of cement or debris from entering the suction
of the pump. The discharge-line, including a section of armored
hose, connects the pump with the tubing.
When the tubing has been inserted, the packing head is
screwed into the top casing-coupling and the tubing connected
Fig. 131. PLAN SHOWING SURFACE ARRANGEMENT OF APPARATUS USED
FOR CEMENTING OFF WATER
to the pump discharge, and fresh water pumped in again to make
sure that there is a satisfactory circulation. The cement, which
has previously been passed through a ^-in. screen into the
mixing box, is next mixed with water by opening the valve B,
leaving the valve A still open slightly so as to maintain a circula-
tion in the well. Connected to the valve B is a section of hose
with a ^j-in. nozzle that is directed against the cement for mixing
it. At the same time, six or eight men stir the cement with hoes
and the batch, say 5 tons, becomes thoroughly mixed in from
10 to 15 minutes.
The mixed cement is then run into the small tank T, from
which it is taken by the pump and forced down the tubing. This
140 OIL PRODUCTION METHODS
accomplished, the plug" in the end of the tee at the top of the
tubing is removed and a wood plug, from 1 to 3 ft. long, tapered
at the lower end and with a canvas washer nailed to its top, is
dropped into the tubing. The tubing-plug is replaced and water
pumped in, forcing the wood plug and cement ahead of it down
until the plug strikes the swage nipple, when a pressure on a
gauge at the pump immediately goes up, indicating that the
cement is all out of the tubing. The 8-in. casing is then landed
on bottom, the tubing withdrawn and the bailer run in to remove
the cement that remains inside the casing. At least seven days
are allowed for the cement to set. The hole is then drilled about
10 ft. ahead of the shoe and bailed dry for the purpose of testing
the cementing job. If at the end of a period of from 24 to 48
hours no water enters the hole drilling operations are continued.
When the well is bailed dry the greatest collapsing strain is
placed on the casing, since no fluid remains inside the pipe to
balance the pressure of that on the outside. The table on page
86 indicates the lengths of the different sizes and weights of
casing that may be inserted, with an allowable factor of safety
of 2; and while the limits set forth in this table are frequently
exceeded, yet there is always the danger when doing so of sub-
jecting the pipe to greater collapsing strain than it can bear,
especially if it has been weakened by wear or by corrosion and
pitting due to the presence of salts in the waters.
Before the tubing has been run in, during the preliminary opera-
tion of securing a circulation, the fluid may come to .the surface on
the outside of the pipe even though it is not traveling around
the shoe, if a leak exists in the casing. If such is the case it
may be determined by continuing to pump and at the same time
lowering the casing until the shoe strikes bottom. If the casing
leaks, the circulation will continue ; but if no leak exists and the
circulation has been entirely around the shoe, then when the
latter is placed on bottom the fluid will be held and the pump-
pressure increased until it stops the pump.
From 2 to 8 tons (dry weight) of cement is the amount cus-
tomarily used, although greater quantities are inserted when
unusually large cavities are to be filled. Preferences for different
brands are found in different districts but there appears to be
little advantage in any one make, provided the cement contains
enough gypsum to retard the set so that the time of initial set
is long enough to cover the period of mixing, pumping and land-
ing the pipe. Ordinarily, when everything is running smoothly,
EXCLUSION OF WATER FROM OIL-SAX I >S
141
this occupies about a half hour. Since what is desired is a tight
bond, rather than strength, no sand is mixed with the cement.
It sometimes happens, particularly with the early wells drilled
in a new field, that after the productive sands have been drilled
and the well is carried still deeper the so-called 'bottom' water is
encountered, in water-bearing strata situated below the oil-sands
(Fig. 132). The exclusion of such water is liable to be more
difficult than that of the top water because of the presence of
gas and oil in the hole, especially when the lower water occurs
o* f^fy
Fig. 132. LOG SHOWING WATER-SAND 2 FT.
BELOW OIL-SAND
Fig. 133. LOG OF WELL IN WHICH
WATER WAS FOUND BELOW A
71-FT. OIL-SAND
only a few feet below the oil-sand. Particular care must be
exercised, under such conditions, in gauging the amount of cement
injected, so that its level does not rise to the oil-sand and inter-
fere with the production from the latter. If a streak of hard
ground is between the two measures it may be possible to drive
pieces of stone and brick, with a few sacks of cement, into this
space and form a plug that will prevent the water from rising.
If a distance of 2 ft. or more intervene between the oil-sand
and the water-bearing strata (Fig. 133) a 'bridge' may be formed
in the hole above the water measure by driving down tightly
bricks, stones, etc. These tend to hold back the water temporarily
and provide a landing place for a body of cement, which is
142 OIL PRODUCTION METHODS
pumped in through a string of tubing, run in until it is a few
feet above the bridge. A similar bridge is also used when after
the oil-sand has been penetrated and the well is finished, it is
found that the water has broken in around the casing-shoe of
the water-string. In such a case it is necessary, if the water-
string can be loosened, to pull it a short distance up the hole
and build a bridge a few feet below its old landing place, thus
providing an artificial bottom for the hole while cementing the
water-string by some of the methods described. In this way the
bridge prevents the entrance of the cement into the productive
measure.
In other instances, however, it is found to be impossible to
loosen or move the entire water-string and either the next smaller
size pipe must be inserted and cemented where the bridge is
formed, or else the original string is cut off at a point where it
can be moved and the hole re-drilled from this point off at the
side of the original hole. Should the latter alternative be fol-
lowed, the bottom of the old water-string should be filled with
cement above the bridge prior to cutting it so that there will be
no subsequent infiltration of water to the oil-sand through this
old hole.
CHAPTER VI.
PRODUCTION.
Flowing Wells. Flowing wells are encountered in nearly
every oil field of importance and are often of such violence as
completely to destroy the rig* and damage the casing in the well.
The gas pressure throws the sand out with a force so great that
it often cuts through heavy steel plates in a few hours, while
the rig timbers fall rapidly before the blast. Such wells as the
Dos Bocas in Mexico, the Lucas at Spindle Top, the Lake View
in California, and the great Baku gusher in Russia produced
thousands of tons of oil and sand before they ceased flowing,
the first tearing a great hole in the surface of the ground before
it subsided. Where -a heavy flow is unexpected, and no prepara-
tions for capping have been made, to gain control is exceedingly
difficult, often impossible. When a stream of oil is shooting into
the air, there is naturally a heavy loss, especially of the lighter
oils. To prevent this, boiler shells placed upon skids, or heavy
timbers reinforced with steel plates on exposed surfaces are
drawn over the hole at the derrick floor and prevented from being
thrown off by wire slings anchored to the derrick sills. The
oil is caught in earthen sumps excavated near the derrick, and,
when the flow has abated somewhat, efforts are usually made to
get the well under control. The Lake View gusher was controlled
by placing a levee around the derrick 12 to 15 ft. higher than the
mouth of the well. The oil, accumulating inside the embankment,
acted as a cushion and prevented the flow from shooting into
the air (Fig. 134).
Most operators do not believe in checking the flow entirely,
for this might result in choking the underground oil-channels,
thus ruining the well, the idea being, rather, to attach a heavy
gate or blow-out preventer to the top column of the oil-string
with a tee above the gate, if one be used, and the oil conveyed
through a lead-line to proper storage. Extensions of all turns in
the lead-line should be made with a nipple and cap to allow the
oil to cushion, thus saving the fittings from cutting out by sand.
144
OIL PRODUCTION METHODS
Should the flow be expected, the gate or other safety appliance
may be installed in advance of the time of bringing in the well,
when considerable loss of oil can be avoided. The pressure is
Fig. 134. LAKE VIEW GUSHER AT THE LAST STAGES OF ITS ACTIVITY
often so great, however, that the heaviest fittings do not stand
(Fig. 135). In this case the well is temporarily capped with
timbers or a steel shell until such time as' it can be properly
controlled. It is usual, in high-pressure districts, to fill in around
the outer casing with concrete to a depth .f 15 or 20 ft. and
Fig. 135. DAMAGE DUE TO HEAVY FLOW OF GAS, OIL AND SAND
securely anchor the strings of casing to the concrete block and
to each other by means of casing-clamps and bolts, thus prevent-
ing any damage to the casing. Wells maintaining pressure as
PRODUCTION
145
high as 1000 Ibs. are safely handled in this way. Although
running the oil into earthen sumps causes considerable loss
through seepage and evaporation, it is not always possible to do
otherwise until the flow has abated. A large percentage of the
oil from gushers is generally lost in this way, particularly so if
the oil is of a high gravity. When the flow is going above the
derrick, it is often possible to place heavy timbers across the
second or third girts from the floor, which act as buffers and
prevent loss. Occasionally a flowing well takes fire, and when
Fig. 136. BURNING TANK OF OIL
AFTER BURNING TWO HOURS AFTER BURNING EIGHT HOURS
Upper Courses of Tank White-Hot
the well is not capped it is often a difficult matter to extinguish
the blaze. If a sufficient number of boilers is available nearby,
the use of steam is often successful in snuffing out the fire.
Chemicals such as sodium bicarbonate and sulphuric acid are also
successful at times if used in large quantities. Another method
is to tunnel 8 or 10 ft. under the surface to the casing at which
point it can be dynamited or squeezed together with jacks. The
oil in this case runs out through the tunnel, lessening the flow on
top, so that the flame can be extinguished by an application of
steam. Danger from fire cannot be overestimated, for fire means
146 OIL PRODUCTION METHODS
loss of property and often of life before being extinguished.
Every precaution should be taken to guard against fire around
oil-well derricks and tanks (Fig.- 136). When a well is flowing
and not under control, the neighboring boilers should be shut down
and spectators kept at a safe distance. It is a good idea to com-
pletely fence the gusher and to install the boilers at a safe distance
and at a point where the wind does not usually pass the derrick
first.
Intermittent Flowing Wells. Where the oil and gas-pressure
has diminished on steadily-flowing wells, they often flow for some
time at intervals, maintaining a steady production. Many wells
in the older fields start their initial production in this way.
Enough oil accumulates in the column of casing to hold down
the gas temporarily, causing the pressure to rise, and the con-
tents to discharge through the lead line. The gas continues
blowing after the oil has been expelled, until such time as the oil
Fig. 137. CASING AND PIPE-HEAD
rises high enough in the casing. Then, after a period of quiet,
the flow is repeated. Eventually the gas pressure becomes so low
that other means must be resorted to for inducing the flow.
Artificial Flowing of Oil Wells. In some localities, particularly
where the gravity of the oil is low, the oil-string is pulled back
to the top of the sand and the next smaller size inserted to the
bottom. The latter, called the 'agitating-string,' is moved up and
down by the calf wheels through a space of 50 or 75 ft. in order
to enliven the gas, thus making a flow by capillary attraction in
the small annular space between the strings. A tee is placed on
the oil-string with a stand-pipe sufficiently high to prevent the
oil running over, thus forcing it through the lead-line to storage.
Where the gravity is light, the oil-string can be pulled back to
the top of the sand and set on packing clamps, upon the next
larger string, the latter having a collar (Fig. 137) with two 2-in.
holes tapped and threaded, into which the lead-lines are screwed.
PRODUCTION 147
It is not unusual to see a well flowing between the strings at the
same time that pumping is being carried on inside the oil string.
A packing-clamp is also made similar to a stuffing box; it is
screwed into the collar of the next larger size of pipe and the
oil-string raised or lowered through it for 'agitation' purposes.
The swab is often used to start the flow by being run into the
Fig. 141. LARKIN
HOOK WALL-
Fig. 138. COMMON Fig. 139. STEM Fig. 140. LARKIN PACKER PUMPING
SWAB SWAB WITH HOOK WALL- TYPE, WITH GAS
PLUNGER VALVE PACKER ESCAPE
well and rapidly withdrawn. With two bull' ropes, a column of
from 1600 to 1800 ft. of fluid can be lifted, but only in screw-
casing, as the inside lap of stove-pipe casing would cause ex-
cessive leakage. The swab (Figs. 138 and 139), which is run on
the stem, has a rubber ring placed over 3-in. pipe, the latter
threaded at the lower end to permit tightening to expand the
148
OIL PRODUCTION METHODS
CROSS HE AD
WALKING BEAM
POLISHED ffOD
LEAD L/NE
Fig. 142. OIL-WELL PUMP-
ING OUTFIT
rubber to the bore of the casing. Holes are
drilled through the body to communicate
with the 3-in. pipe in order to permit pas-
sage of the oil when the swab is being run
in. A vertical check-valve is attached to
the bottom to prevent leakage when lifting
the column. Swabs are also used to clear
the perforations by drawing the sand or
shale into the casing where it can be
bailed or drilled out.
Bailing is often successful in inducing a
well to flow, the bailer being run to bottom
and rapidly withdrawn. This agitates the
gas and causes the oil to flow. Again, a 2
or 3-in tubing with a packer (Figs. 140 and
141) is placed at a safe distance from the
bottom to prevent its becoming sanded.
The oil will then rise in the smaller column
and often flow steadily. Care should be
taken in placing the packer that no leakage
occurs around it or that no passages are
cut through the rubber later on, for once
sand gets above it, considerable risk is at-
tached to its withdrawal from the well. In
fact, many operators prefer running on the
tubing a swage-nipple of nearly the same
diameter as the oil-string instead of the
packer, for this reason.
Pumping. When a well has ceased
STAND/NG VALVE flowing, or cannot be made to flow by
reason of a low gas-pressure when the
sand is first struck, it is usually put to
pumping. This is the common method
of extracting oil from the wells through-
out nearly all fields. Pumping is ac-
complished by means of a deep-well
pump, which is lowered on tubing to a
sufficient depth to insure ample submer-
sion, but in wells where the production is
light the walking beam need only be run
at intervals as the oil accumulates. The
UPPER CAGE
GAR BUTT #OD
WORKING BARREL
CAS ANCHOR
PRODUCTION
149
size of the tubing is generally 3-in. with llj/2-thread couplings,
although 2 to 4 in. is used, the latter having 8-thread couplings.
All tubing is heavier than the same sizes of line-pipe, and wells
4000-ft. deep may be pumped with profit. The actual lift of fluid,
however, should not exceed 3000 ft., for at deeper levels the strain
on the equipment is excess-
ive, and parting of rods or
tubing might result.
The pump or working-bar-
rel is from 3 to 20 ft. long, 6
ft. being the common length
(Fig. 143). For a 3-in. work-
ing-barrel, the inside bore is
2^4 in., some manufacturers
using a liner of this size
rather than to bore the bar-
rel itself. A hollow steel
plunger, which closely fits
the barrel, is equipped with
a valve at the top, while a
nut is screwed into the lower
end, which supports the gar-
butt-rod when pulling the
sucker rods. The garbutt-
rod, y% in. by 3 ft., has a
(three-winged nut at its up-
(per end which rests upon the
<nut of the barrel. The lower
end of the garbutt-rod is
connected to the lower or
standing valve and lifts the
latter from its seat when the
sucker-rods pull the plunger
from the barrel. The stand-
ing valve is securely seated upon a beveled shoe or shoul-
der at the bottom of the working-barrel, having a long
tapered sleeve for this purpose. Each valve consists of a
round steel ball resting upon a seat and has three or four-wing
cages to allow the balls the necessary play, at the same time
acting as guides for their proper seating. The valves act as an
ordinary check-valve when pumping is in progress, the 3-in. seat
Fig. 143. SECTION OF PUMP OR PLUNGER
WORKING-BARREL
Showing lower valve Showing upper valve
150 OIL PRODUCTION METHODS
having an opening of 1*4 inches. Some operators use two and
often three balls when pumping wells making quantities of gas,
the latter often holding the balls up and preventing the valve
from lifting. In the eastern as well as some of the southern fields
of the United States, where the percentage of sand is small, an
upper valve as shown in Fig. 144, is substituted for the steel
plunger. These valves have leather or linen rings as in the Lewis
or Kinney pattern, or are wound with cotton or hemp rope as in
the Landas pattern. Valves are also made which have a spring
to keep the cups tight, expanding them fully to the working barrel.
The Parker valve (Fig. 145) differs from the ordinary valve in
that a plunger draws the valve up against the seat, which is placed
above, making a positive action which is often successful in heavy
gas-pressures as well as in handling sand.
Fig. 144. UPPER VALVE FOR
WORKING-BARREL
The Parker pump has larger valves than those of the ordinary
pump. It is better adapted to heavy sand and water conditions
because of the positive action of the valves (Fig. 146) and the
fact that both valves work close together, leaving the top end of the
plunger open and cleaning the barrel of sand at each stroke, thus
lessening the liability of the pump becoming clogged with sand.
The Futhie Hiveley pump (Fig. 147) is used in wells handling
large quantities of sand and water; 2-in. tubing is used in place
of ordinary sucker rods and the fluid, sand, etc., is raised through
the 2-in. tubing, preventing the sand and water from wearing the
plunger. Whenever the valves become clogged, the plunger is
'lunger rod
Pump barrel
Discharge col-
umn
Deflector rod
Upper valve
Valve seat
Valve
Valve nut
Lock nut
Valve rod
Standing val>
Valve rod
Shoe
Sprint?
( iarhult nut
Spring nut
Spring
Bushing
Spring
Valve cage
Standing valve
Shoe
Fig. 145.
1'AUKKR PLUNGER
PUMP OR
WORKING BARREL
Fig. 146.
VALVES IN
PARKER PUMP
Fig. 147.
FUTHIE IITVELEY
PLUNGER PUMP
152 OIL PRODUCTION METHODS
set upon the standing valve and the two deflectors raise the valves,
allowing the fluid to flow back, thus washing out the sand. In
this way the pump can be cleared of sand without removing it
from the well.
A string of sucker-rods, either wooden with iron connections or
solid iron or steel, is used to work the plunger. The wooden rods
(Fig. 148) which are used in the Canadian and some of the eastern oil
fields of the United States are made of ash or oak from 1^ to 3*/2-in.,
Fig. 148. WOOD SUCKER Fig. 149. STEEL SUCKER Fig. 150. POLISHED ROD
OR PUMP RODS RODS
with iron couplings from ^ to \y2 in. The iron or steel rods (Fig.
149) are 20 ft. long, from 9/ie to 1 in. diameter, with % to 1*4 -in.
couplings, and are extensively used in all oil fields, being far superior
to the wooden rods for pumping heavy-gravity oil or pumping through
PRODUCTION
153
small tubing at depths of over 1500 ft. The sucker rods are connected
by a substitute to the upper valve cage and extend the entire
length of the tubing to the polished rod (Fig. 150). The latter
is ll/% in. by 10 or 20 ft. and works through a stuffing-box placed
in the tee at the top of the tubing (Fig. 151). It is held in place
by a 2-in. adjuster-grip (Fig. 152) which can be loosened to raise
or lower the string of sucker-rods as desired. The grip is screwed
into 2-in. by 10-ft. pipe, the latter being coupled to a crosshead-
Fig. 151. Fig. 152.
STUFFING BOX AND GLANDS SINGLE ADJUST- DOUBLE ADJUST-
ER GRIP ER GRIP
tee which rests on top of the walking-beam. For deep-well pump-
ing, temper screws are often left at the well and used in place of
the 2-in. pipe and grip, while special pumping devices can also be
purchased which are stronger and more reliable than the ordinary
2-in. pipe. The polished rod may extend into the 2-in. grip-pipe,
thus making allowance for shortening or lengthening a string of
rods, the stroke of the pump being from 18 to 36 inches. A
Fig. 153. TWO-WAY CASING-HEAD Fig. 154. TWO-WAY CASING-HEAD
WITH TWO-HOLE TOP OUTLET
casing-head (Figs. 153 and 154) is attached to a nipple screwed
into the top coupling of the oil-string and a recess in the top in
which a plate sets. The plate has an opening large enough to
admit the tubing-collar. When the last joint of tubing has been
placed in the well, a tubing-ring large enough to cover the opening
in the plate and having a hole small enough to engage the
154 OIL PRODUCTION METHODS
tubing-collar is slipped over the joint and the tubing set upon the
casing-head, gaskets having been previously placed under the plate
and rings. The casing-head is a casting, having 2 or 3-in. outlets
on the sides for oil or gas, the weight of the tubing upon the plate
preventing their escape, forcing them into the line attached to
the opening. Enough gas is usually collected in this way to fire
the boiler or run the gas engines. A lead-line connected to the
tee on the tubing conveys the oil to storage.
After the tubing has been set upon the casing-head, the plunger,
with a standing-valve attached by the garbutt-rod, is lowered to the
shoe of the working-barrel by the sucker rods. These are raised
and lowered several times upon the standing-valve through a space
of 1 to 2 ft. to insure that it is properly seated. The rods
are pulled back sufficiently to prevent the plunger striking the 'stand-
ing valve when the full stroke of the beam is used. The wrist-pin
is usually placed in the first hole of the crankshaft, making a pump-
stroke of about 24 inches. On the upward stroke, the valve is closed
and the plunger sucks in the oil, the standing valve being open. On
the downward stroke, the upper valve opens, the lower valve closes
and the plunger descends for another load. Gas-anchors placed on
the bottom of the working-barrel often relieve the pressure on the
valves; a joint of tubing is perforated with ^J to y2-'m. holes for
3 or 4 ft. near the barrel, and a plug screwed into the coupling at
the lower end. A piece of 1^-in. pipe 5 to 10 ft. long is attached to
the lower end of the standing-valve and extends below the perfora-
tions in the tubing. When the oil is drawn into the working barrel,
it must travel through the perforations and thence downward to the
lower end of the l*/2-in. pipe before it can enter the pump. The gas,
instead of following a downward course, rises outside the tubing to
the casing-head.
When the plunger becomes worn, production gradually lowers to
a point where a renewal of the pump is necessary. Nearly all oil
carries with it more or less sand, which cuts and wears the plungers
rapidly. Many wells, particularly in the fields of the Eastern and
Southern United States, may be pumped for long intervals before
renewals are required, while in some of the Western fields, it is not
uncommon for the pump to last only a few days. A pulling-gang of
three or four men is kept by every oil company to perform this work.
When 'pulling' a well, the beam is 'taken down' by disengaging the
pitman from the crank and lowering the end of the beam which
points towards the engine house, so that the end inside the derrick
PRODUCTION
155
swings up and is out of the way. The rods are pulled, including
both valves, three joints at a time. The tubing is pulled in stands of
three joints and stood back in the derrick. This work requires the
better part of a day where the well is being pumped at a depth of
2000 ft. Should the pump 'sand up,' the plunger is held fast so the
rods and tubing are pulled together. This is a disagreeable task,
as the tubing is always full of fluid and when a stand is unscrewed,
the oil spurts over the floor. The bull-wheels are used for this
character of work, except in deep holes, where the calf-wheels are
sometimes employed.
Many pumping-wells do not throw oil out of the lead-line at every
Fig. 155. UNSCREWING TUBING WHILE PULLING A 'WET' HOLE
stroke of the beam, for the gas usually expels the contents of the
tubing at intervals when the weight of the column of oil has been
reduced sufficiently by the gas to cause a flow. The sucker-rods by
their movement, keep the gas agitated and cause the flow to be re-
peated, the valves often working intermittently to raise the oil. Again
some wells will make a small production through the tubing without
aid from the pump, while others require a constant agitation of the
gas to cause the well to flow. Only by experimenting with each
individual well can the right method be determined for obtaining the
156
OIL PRODUCTION METHODS
maximum production. One well may produce satisfactorily with a
packer or swaged nipple, another by compressed air, while a neigh-
boring well may use pumps to the best advantage. There is no set
rule as to the depth to tube a well for pumping, but in most instances
the tubing should be lowered as near to bottom as possible without
Fig. 156.
MODEL SAND PUMP
OR BAILER
Fig. 157. LARKIN BAILER
danger of 'sanding up' the pump. Many wells, however, make more
oil when pumped a hundred feet or so from the sand, while a few
may require tubing several hundred feet up to obtain any production
whatever. Sand-plugs or 'bridges' make their appearance in produc-
ing-wells and are removed from the casing by bailing or drilling. The
PRODUCTION 157
forms of bailers shown in Figs. 156 and 157 are successful for getting
out the sand. The presence of water in the well is always a source
of expense and annoyance, for it aids in bridging the sand and
plugging the pump. Gas pockets often form in the pump-chamber,
interfering with the action of the valves by being alternately ex-
Fig. 158. BAND-WHEEL PUMPING POWER
panded and compressed. This condition is hard to overcome, the
gas-anchor not always preventing admission of gas to the working
barrel. Constant improvements, however, are being made and it is
to be hoped that this trouble will finally be eliminated.
158 Oil, PRODUCTION METHODS
Multiple Pumping. For pumping deep wells and wells which give
considerable trouble from sanding, the walking-beam is used with
steam, gas engines or electric motors, for power. Where the wells are
grouped, particularly in shallow territory, it is customary to install
multiple pumping-powers. The ordinary power (Fig. 158) consists
of a horizontal shaft which, through bevel gearing, drives a vertical
shaft upon which is placed one or more eccentrics. Holes are bored
in the outer flanges of the latter, to which the jerker, or transmis-
sion-line leading to the well is attached. The jerker-line is pulled a
distance corresponding to the throw of the eccentric at each revolution,
producing a horizontal stroke of from 18 to 30 inches. The power is
furnished by steam, gas engine, or motors and can be arranged to
pump as many as 25 1600-ft. wells or 18 2500-ft. wells. The jack,
made of iron or wood (Fig. 159), is placed over the well at the der-
rick-floor and securely fastened to the casing head or floor. The
horizontal motion imparted by the jerker-line is changed to a recipro-
cating vertical motion (Fig. 160). Multiple pumping, wherever prac-
ticable, reduces the cost of producing oil very materially.
Compressed Air. The use of compressed air as a medium of
lifting the oil has found favor in many oil fields, especially where the
encroachment by water has rendered it impossible to obtain production
by plunger-pumping or other means. The air-lift, however, is not sat-
isfactory for raising oil of heavy gravity. The oil is so viscous that
the air collects in large globules and finally 'blows through' the fluid
without carrying the oil with it. On light-gravity wells, or on wells
where the percentage of water is high, it works successfully, main-
taining a large production at low cost. A slight drop in gravity gen-
erally results when a compressor is 1ised. The ordinary compressor
for blowing wells is of the compound type, capable of a maximum
pressure of at least 500 Ibs. and with a working of 350 Ibs., while the
output of air is about 300 cubic ft. of free air per minute under nor-
mal conditions. Mr. Edward A. Rix* says:
"In a test of air-lift systems in the Kern River field made by the
Peerless company, pumping a mixture of water with 20% oil at an
average lift of 470 ft., with an average submergence of 40% and an
average length of discharge pipe of 800 ft., they found as the average
of many tests, air-pressure, 152 Ib. ; free air per minute, 140 cu. ft.;
gallons of fluid per minute, 93 ; cubic feet of free air per gallon of
fluid, 1.5; ratio of free air to fluid pumped, 11. Ninety-three gallons
of fluid per minute is equivalent to 3400 bbl. per day. The above
^Western Engineering, August, 1912.
PRODUCTION
159
pumping was done through 3-in. tubing with 1*4 -in. air pipes, and
both the straight air systems and also two other so-called patented
systems, with the result that no gain was shown by the patented sys-
Fig. 159. JONES AND HAMMOND PUMPING-JACK
terns ; and while on this subject it might be well to say that one well
was piped as many as thirteen times, using the straight air system
and after each piping better results were shown ; in fact, the variation
Fig. 160. PUMPING WITH SIMPLE JACK
160 OIL PRODUCTION METHODS
in pipe sizes and ratio of submergence, all within reasonable limits,
show a marked variation in economy. The results show conclusively
that not only the ratio of submergence, but also the relative amounts
of air and water being pumped influence the economy; the gravity of
oil also offers its troubles, and there is, over and above all these, the
question of the size of the discharge pipe for the fluid, and it is a
vital question. Too large a pipe is fatal, because the air slips by; too
small a pipe is equally bad, because the air escapes and the expansion
is checked. The proper size is a matter of experience based on an
average velocity of from 6 to 8 ft. per second in the pipe or about 12
to 18 gal. per square inch of area of discharge pipe."
Various forms of air-lifts have been tried out, A. Beeby Thompson
having successfully used an apparatus (Fig. 161) in which 4-in.
tubing is placed to bottom with 10 ft. of J^-in. perforations in the
lower joints and 2 to 2^ -in. column inserted inside the 4-in. "to a
depth in the fluid equal to at least twice the distance from the
level of the liquid to the surface." An air-head is placed at the surface
and the air is forced down the 4-in. tubing outside the smaller tubing
and returns inside the 2 or 2^2 -in. tubing, forcing out the dead oil
and later carrying up the aerated fluid. This form of air-lift has
also been successfully used in the United States. The Associated
Oil Co. in California used an air-lift as shown in Fig. 162. An
ordinary plunger pump is often used in conjunction with compressed
air when the well is making water, the pump being placed at a point
above the water level where the oil contains little water. The air-
lift raises the water with a small percentage of oil while the pump
raises oil with a small percentage of water. Where water from one
well is flooding the territory the air-lift is installed to protect the
neighboring wells and the latter kept pumping, the reduced water-
level making it possible to obtain more oil. In the Kern River fields,
it was found by continuous blowing of the key well that production
in neighboring wells was materially increased. In many cases, how-
ever, where there is no water present, the air-lift has not met with
such pronounced success, but this can be attributed largely to lack
of sufficient oil in the well to furnish a continuous stream. When
the latter condition obtains, plunger-pumping is usually the only
alternative.
Perforations. The question of perforations to be used in the oil-
string is an important one. There is no rule governing the size or
quantity in any particular oil field and in many cases only by re-
peated trial is a perforation found which gives a maximum produc-
PRODUCTION
161
Oil
/?//• In fare
Fig. 162. STANDARD SURFACE
CONNECTIONS FOR AIR-LIFT
PUMPING
Fig.
161. THOMPSON'S HEAD-GEAR
COMPRESSED-AIR PUMPING
FOR
162 OIL PRODUCTION METHODS
tion. The gravity of the oil, the amount of sand the well makes, the
quality of sand, that is, whether fine or coarse, the presence of shale
or mud and the percentage, if any, of water, all have to be con-
sidered. In light gravity oils it often happens that the perforations
become clogged with shale or mud. This prevents the oil from
entering the pipe, thus reducing production. This condition sometimes
may be remedied by repeated swabbing, by moving the casing to
remove the shale from the perforations, by washing the oil or, in
extreme cases, by withdrawing the oil-string from the sand until the
shoe is just above the latter, the light oil working its way through
the cavings and up into the casing. In washing, the oil is pumped
cold or hot down the tubing for a period of a half-hour or more, a
3-in. tee having been previously attached to the bottom of the tubing
to force the flow directly against the perforations. Some operators
pull the standing-valve out of the barrel and simply pump the oil
down the tubing without lowering the latter. The well will show an
appreciable gain until the perforations again become clogged, when
washing is again repeated. Some wells require washing every few
days, while others will pump satisfactorily for several weeks.
A low gravity oil usually carries a large percentage of sand, and
when first put to pumping often occasions considerable expense and
trouble until the percentage of sand is reduced by reason of a cavity
formed in the sand around the oil-string. If the sand is fine, with
a small percentage of water present, repeated sanding of the pump
occurs and there is no perforation which will help this condition,
continued bailing being the only means of removing the sand. In
some of the Russian fields the wells cannot be pumped because of
an excessive quantity of sand, and production is obtained only by
steady bailing. Should the sand be coarse, however, different makes
of screens or screen-pipe have been devised whereby the sand is
excluded from the casing, allowing the oil to come freely through
the interstices. In one form, the pipe is wound with a tapered wire
over ^-in. or j^-in. round holes, the wire preventing large particles
from entering the pipe, while in another, the holes are plugged with
'buttons' having small slots, which answer about the same purpose
as the wire. Wells in California producing from 20 to 40 barrels
a day have been increased in production to 100 to 250 barrels -a day,
while in the southern fields of the United States the use of this pipe
is almost universal.
For ordinary producing wells in California, where the gravity
of oil is light, % to ^-in. round perforations are used, J^-in. being
the common size. The holes are bored with a drill, each joint having
PRODUCTION 163
three to six rows, from 4 to 12 in. apart. Many operators prefer
perforating the casing with slotted holes, in the well after it has been
landed (Fig. 201), the holes being y^ by \V2-m. for heavy oil and ^
by y% for light oil with three or four rows to the joint. Should an
oil-string become frozen while drilling into the oil-sand, it can al-
ways be perforated in the well.
Shooting Wells. Where the formation containing the oil is hard,
such as the limestone and sandstone found in the fields of the eastern
and central United States, a better production is often obtained by
blasting the oil-bearing rock. A high explosive, such as nitro-
glycerine, is carefully poured into long cylindrical cans made for the
purpose. The depth of the well to the oil-bearing strata is first
carefully ascertained and the charge lowered to the desired position.
A firing-head is placed at the top of the upper can and a 'go devil/
a piece of .cast iron with wings for a guide, is dropped upon the
firing-head. After the blast, the hole is thoroughly cleaned out,
leaving a cavity in the oil-formation where the oil may gather. The
production in a well with hard formation is usually increased ap-
preciably by shooting, but care should be exercised in the quantity
of explosive used, for an excessive charge may result in breaking the
formation to such an extent as to ruin the well. The usual shot is
from 10 to 300 quarts of nitro-glycerine, depending upon the forma-
tion. A shale or soft stratum may be so compacted by a blast that
the oil cannot penetrate it. Shooting has been tried in the 'tight'
oil-sands in California but with indifferent success.
Dehydrating Oil. When water is present in a free state in oil,
it is easily separated by heating with steam. The latter is piped into
a storage tank in 1 or 2-in. coils, the coils being placed horizontally
from 4 to 6 in. from bottom. They should be kept covered with
water in order to prevent the hot oil from adhering to them. A
temperature of 100 to 150° F. is usually sufficient to cause the
water to settle to the bottom, where it is drawn from the tank
by a valve placed for the purpose. Should the oil be emulsified,
the problem of separating the water is not so simple, additional
equipment being necessary for the purpose. An emulsified oil is
one in which the water portion carries a mineral salt in solution,
the latter acting as a saponifying agent and surrounding the
globule with a membrane or skin which sometimes cannot be
broken by steaming, even at the boiling point. The emulsion is
reddish brown in color, has a jelly-like appearance and is extremely
viscous. The belief that it contains shale or other foreign matter
164 OIL PRODUCTION METHODS
is erroneous, although its appearance as a mass is deceiving. It
often runs as high as 75% in oils, although the latter percentage
undoubtedly contains a great deal of free water. A 35% emulsion,
however, is common and quite as difficult to separate as are the
higher percentages. The problem that confronts the operator is
not only one of breaking up the globules by rupturing the encasing
membrane, but in saving the volatile portions of the oil, which
naturally tend to evaporate under the extreme heat conditions
necessary. Four systems which have been successfully and
economically used will be described.
I. Dehydrating by Electricity. This method, known as the
Cottrell process,* has been successfully used on emulsions of vary-
ing proportions. The oil is first allowed to flow through the
wetted septum water trap A (Fig. 163), and during its passage
through this trap the free water is deposited on the wetted septum
2 and passes down it to the bottom of the trap and so away
through outlet 3, which is so adjusted as to height as to make it
self-regulating. The desired oil level in the trap is maintained
by means of float valve 1, which controls the supply. From this
trap the oil and water emulsion is discharged through outlet 4,
whence it is taken by the rotary pump 5 and delivered to the
treaters B. In cases where the contour of the ground permits,
the wetted septum water trap may be placed at an elevation above
the treaters, thus securing gravity feed and making rotary pump
5 unnecessary. The wetted septum 2 is merely a pervious canvas
bag which has been thoroughly wetted with water, and is long
enough to reach below the permanent water-level in the lower
element of the trap. Under these conditions the canvas has an
affinity for water, but not for oil. When the mixture of emulsion
and free water, in its passage through the trap, reaches the
canvas, the emulsion passes through, while the water, for which
the canvas has an affinity, is deposited on and drawn down the
canvas to join the main body of water. The treaters B consist of
a sheet-metal tank 6, cylindrical for the major part of its height,
but having an inverted conical top portion 7. The object of this increase
in diameter near the top is to lengthen the distance between the
electrodes along the surface of the oil, and thus prevent surface
leakage.
An outer electrode is formed by tightly stretching a number
of wires 8 from a ring 9 at the base of the inverted cone to a
* Western Engineering, April. 1912.
PRODUCTION
165
circular plate 10 fastened to the bottom of the tank. Outside
this electrode is a wetted septum 11. An inner electrode is formed
by tightly stretching wires 12 between two circular plates 13
suspended in the tank by vertical shaft 14. The wires of the inner
electrode are parallel to, and exactly concentric with, the wires
of the outer electrode. The inner electrode is supported by a
clamp 15 on the shaft 14, riding on a bearing saddle 16, which in
turn is supported by the channel-iron frame 17 on insulators 18.
166 OIL PRODUCTION METHODS
The vertical shaft 14 is rotated through insulating shaft 19, and
universal joint 20 by the shaft and gearing 21, the latter being
operated by a small electric motor.
The treater has a cover 22 with a large circular opening in the
centre through which the inner electrode passes. The top ring
of the treater is made of pipe which is perforated with a large
number of holes pointing horizontally, and which is connected
through valve 24 to a steam supply; this valve is normally held
closed by wire 25 and fusible link 26, but in the event of the oil
in the treater catching fire, the fusible link will melt, releasing
valve 24, and so filling the space below the cover with steam and
choking the fire out. The oil enters the treater at inlet 27 (the
flow being regulated by the size of the inlet orifice), and is
maintained at a suitable temperature, depending on the viscosity,
by means of a steam coil 28. After treatment the oil and water
are discharged through outlet 29 and proceed to the separator C.
The inner electrode is connected through the saddle and frame
with a source of electricity at a voltage between 10,000 and 15,000.
The action of the electricity is to create a strong electrostatic
field between the electrodes. As the emulsion under treatment
comes between these electrodes the infinitely small particles of
water, being conductors of electricity, will be formed into chains
from electrode to electrode along the electrostatic lines of force,
and, if the voltage be sufficiently high, the fine films of non-
conducting oil between the water particles will be punctured,
bringing the entire chain together in the form of one comparatively
large drop. This drop is now free water and is deposited on the
septum 11 and conveyed to the bottom of the treater. It may
happen, however, that so many chains of water particles are
formed at the same instant, that they constitute a short circuit
between the electrodes, thus lowering the voltage below that
point at which it can puncture the oil films. In order to prevent
such short-circuiting, the inner electrode is rotated, which gives
the desired result, probably owing to the lengthening of the chain
between corresponding wires in the outer and inner electrodes as
the latter is revolved.
The separator C is merely a device for quickly and auto-
matically separating the oil and water. The mixture enters at
inlet 30, and the clean oil rises and flows away to the delivery
tanks through outlet 31, while the water drops and is discharged
through pipe 32 in a clear stream. As in the case of the wetted
septum trap, the height of outlet 32 is so adjusted as to make the
PRODUCTION 167
flow self-regulating, the controlling factor being the water-level
in the lower element of the trap.
2. Dehydrating by Direct Heat. There are many variations
of this method in use, but the principal objection to most of
them is the lack of provision for preventing loss by evaporation.
A system which has been patented, however, overcomes this
objection and can be used at a cost of 3 to 4 c. per barrel including
a royalty of 1 c. per barrel, the cost of installing the separator
being about $1500. The oil to be treated enters a series of four
or six 12-in. pipes connected by return bends and placed in sets
of two about 30 in. above the furnace floor. The back ends of the
inside walls have a flue space 12 in. wide and the heat runs the
entire length of the furnace through the flue space and up around
the evaporator which is bricked in, leaving an open space of
about 6 inches. The evaporator is a cylinder 4 by 20 ft. of 5/16-
in. steel having a conical bottom and resting upon a foundation
of brick. The oil is heated in the retort to a temperature of from
375 to 425° F. and passes through a 4-in. line into the top of the
evaporator. Inside the latter are five baffle plates made of gal-
vanized iron, having deeply serrated edges and projecting within
1 in. of the side of the evaporator. The baffle plates are held in
the centres by lock nuts on a 6-in. pipe which has four large open-
ings immediately below each plate. The latter are perforated
with %-in. holes except the top one, which is solid. The oil,
upon being introduced into the evaporator, strikes the top plate,
spreads to the sides and runs down the evaporator in a thin
film, the perforated plates preventing the oil from entering the
openings in the 6-in. pipe. At such temperatures as 400° F. the
volatile parts of the oil and the water are in the form of vapors,
and enter the openings in the 6-in. pipe as such, while the non-
volatile parts, including the mineral salts, continue their downward
course and are drawn off at the bottom of the evaporator. The
6-in. column has three take-offs which convey the vapors out the
side of the evaporator and into the discharge-lines. Both the
outgoing oil and the vapors are run through pipes which are
enveloped with larger-sized lines which convey the oil entering the
retorts. Thus the heat of the outgoing fluid is absorbed largely by
the incoming fluid, effecting a considerable saving in heat units,
at the same time effectually cooling the treated product. The
vapors are further condensed by being gravitated through a water
jacket and enter a tank separate from the residuum, where the
168 OIL PRODUCTION METHODS
water and emulsion can readily be drawn off. The 'tops' or lighter
portions, can then be mixed with the residuum and the whole
shipped to the purchaser. A unit plant will readily clean 1500
or 2000 bbls. of oil a day, leaving no traces of emulsion, and it
will be found that the gravity has been raised from y2 to 1°
due to the fact that the emulsions have been eliminated. The
temperature should not exceed 450° F., the latter heat being more
than sufficient to break up the emulsions and vaporize the water.
The treated oil should be gravitated after entering the evaporator,
as the latter should never have a pressure exceeding 25 Ibs. per
square inch. The retorts and larger lines can be made up from
discarded casing to reduce cost, and tees should be used in place
of elbows when the percentage of mineral salt is large, as the latter
is apt to clog the lines at the turns after being liberated from the
water. A steam connection at each tee will keep the bends clear. This
system can be used successfully on any emulsified oil with an oc-
casional replacement of the retorts which burn out in time.
j. Dehydrating by Compressed Air. The Milliff dehydrating
system has met with success in treating emulsion by the use of com-
pressed air. An air pressure sufficient to overcome the weight of
the oil is maintained by an air compressor through a 3-in. line which
passes under a boiler furnace at which it is heated to a temperature
of 1000° F. The heated air is conveyed through an insulated line to
a tank 8 ft. diameter and 20 ft. high at which it enters at the bottom.
A fire screen is used in the line to prevent hot cinders or sparks
from coming in contact with the oil, and a thermometer is placed near
the tank for temperature readings. The air enters the tank at the
bottom through a spider with four 3-in. wings having x /16-in. holes and
intermingles with the oil in the form of globules of varying size.
The heat from the air attacks the water, turning it into steam, at
the same time liberating the oil from the emulsion globule and carry-
ing the steam upward to the surface, where it is dissipated into the
atmosphere, at the same time dropping the excess water to the
bottom in a free state where it can be drawn off. One set of heater
pipes in the boiler-furnace cleaned 140,000 barrels of oil at the Port
Costa pumping station of the Associated pipe line. The oil contained
an emulsion of 30 to 60% and tested less than 1% after treating
by this process.
4. Dehydrating by Indirect Heat. In cases where the emul-
sion is not too refractory, the oil may be pumped into the
bottom of a tank 8 by 20 ft. through a spider with from
PRODUCTION 169
y% to Vic-in. holes. About 500 ft. of 2-in. pipe for a steam coil
should be used, and the tank should contain at least 10 ft. of water, which
should be heated and maintained at a temperature of from 150
to 200° F. As oil and water have different coefficients of expansion,
they will separate upon going through the heated water, the oil
rising to the top while the water mingles with that below. The
latter can- be drawn off whenever necessary, to keep a level of about
10 feet. These methods are all continuous, and can be installed
in units large enough to dehydrate 500 to 20,000 barrels of oil a day.
Handling Oil. In pumping-wells, or wells flowing at a moderate
rate, the oil can be pumped to storage without appreciable loss
if the proper precautions are taken. All pipe lines of the gather-
ing-system should be laid in trenches and buried sufficiently deep
for protection from heat or cold. As it is usually the custom to
gauge each well separately for its production, tanks are installed
at each well and the oil measured there before being pumped to
storage. These tanks are usually from 25 to 100 barrels capacity,
one or more being placed at each well, depending upon the amount
of production. If the well is making sand, a box with baffle boards
is placed upon a scaffold so that it discharges into the tank and
the lead-line from the pump runs into it. The sand can be shoveled
out of the box, to prevent it from entering the tank. If the well
makes water, it can be partially drained at this point. By the use
of tanks and sand boxes, the running of oil into earthen sumps
can be avoided and a great deal of oil saved from loss by seepage
and evaporation. Tanks should have close-fitting covers made of
boards and roofing paper to prevent loss of the more volatile con-
stituents. The use of tail pumps is to be recommended where the
011 cannot be gravitated from the well. They are made of worn-
out working-barrels with a standing valve below and a leather
cup-valve above and are bolted to the main sill in line with the
outside end of the walking-beam. A polished rod extends to the
beam, as in the case of the oil-well pump; the tail pump has a
3-in. suction running to the well tank and discharges into the
gathering-system, a check-valve having been placed in the latter
to eliminate back-pressure. Instead of removing the tail pump
when the tank has been emptied, a by-pass may be installed so that
by closing the discharge gate and opening the by-pass gate the
remaining oil circulates with each stroke of the beam and keeps
the pump from becoming dry. The tail pump can be used only
170 OIL PRODUCTION METHODS
upon wells making a production up to 350 barrels. A steam pump
becomes necessary on a larger production.
Some operators use a water-covered storage-tank with the sides
protected by a wooden cover to prevent evaporation in light gravity
oils, while others paint the outside of the tanks white to reduce the
intensity of the sun's rays. The large shipping tanks in any case
should be well protected and the oil discharged from the gathering-
system into the tank through an overshot which should run within
a few feet of the bottom. For a production of 1000 barrels per clay
two 2000-barrel tanks are sufficient for storage, while for a produc-
tion of from 5000 to 6000 barrels 5000 to 10,000-barrel tanks
are used. In cases where it becomes necessary to store oil or
where a gusher may be expected, 55,000-barrel tanks are built,
but where the oil is kept moving daily in small shipments, they
are hardly necessary. All shipping tanks are equipped with three
or more sampling cocks placed at proper intervals on the side, and
the suction line to the pump is usually 16 in. or more from bottom
to prevent the sludge and water from being delivered to the pur-
chaser. A swing-pipe is generally used on the inside end of the
suction so that oil can be drawn from any level. The area of the
heater-coil and all dead-wood is subtracted from the tank at the
time that it is measured or 'strapped.' The latter is done by taking
the mean of three measurements of the outside diameter and a
corresponding number of the height, and reducing the result to
barrels of 42 gallons. This is the basis upon which the purchaser
buys the oil; a gauge sheet is made for every ^-in. and a copy
given to the seller.
Upon obtaining a full tank of oil, the gauger of the purchasing
company Chiefs' or samples it at three or four levels, the samples be-
ing placed in different receptacles. The 'thief is a specially made
bucket which can be lowered to a certain point and a sample of
oil taken from that particular level. Samples are usually obtained
at the bottom of the discharge, at the top of the oil and two inter-
mediate samples at equal distances. These are taken to the test-
house, where, after, shaking, 50 cc. of oil from each is poured into
a 100-cc. burette and 50 cc. of gasoline added. After being thor-
oughly mixed by shaking, the burettes are placed in a 'centrifuge'
capable of making 1000 to 3000 revolutions per minute and re-
volved for 20 minutes. The centrifugal motion throws the base
sediment and moisture to the outside or bottom point of the burette ;
the readings are taken and multiplied by two, there being 50 cc.
PRODUCTION 171
of oil to 100 cc. of fluid. The limit of water and base sediment is
usually 3% and anything in excess of that figure is rejected. The
temperature and gravity are taken by pouring parts of each of the
samples into a hydrometer- jar and a reading taken. In heavy oils,
some purchasers use one-third each of carbon-bisulphide, which 'cuts'
the asphaltine oil and gasoline.
Shipping is usually done by a steam pump large enough to
overcome the line-pressure ; electric pumps are also used for this
purpose. Whenever possible, it is always desirable to have ship-
ping tanks at the lowest point of the property, in order to take
advantage of a gravity flow, thus effecting a saving in pumping
power. The use of concrete reservoirs for oil storage is not always
satisfactory, as it is difficult to build a large reservoir through
which the oil does not seep to some extent. It is often necessary
to run water into concrete reservoirs to save the oil, the seepage
sometimes amounting to hundreds of barrels per day. Oil should
be shipped as soon as possible after being produced, as the evapora-
tion, especially in warm weather, is excessive. Oil standing in open
earthen reservoirs has been known to shrink as much as 40% in
the course of from 15 to 20 days. Oil, between 33 and 34 gravity,
standing in tanks and exposed to the open air for 24 hours, has
been known to lose 4% of its original volume by evaporation.
Gas Traps. The gas coming from the casing-head is usually
caught and used under boilers or in gas engines, but the gas
coming through the lead-line with the oil is often allowed to go
to waste.
To prevent this, a gas trap as shown in Fig. 164 can be installed
near the derrick. This trap consists of a sealed tank of about 25-
barrel capacity. The oil enters the tank through a check-valve
and is drawn off through a 3-in. outlet which has a float pressure-
valve to regulate the discharge. At the top, a relief-valve is placed
to protect the tank from excess pressure, while the gas is drawn off
below through a 2-in. line. This trap works satisfactorily on wells
of moderate pressure working no sand.
The McLaughlin automatic gas trap (Fig. 165) is designed to
recover the gas from a well under more difficult conditions,
especially where there are quantities of sand and water present.
The oil, sand and gas enter the device through the lead-line 'H'
which leads directly from the well. The end of this lead-line is
fitted with a tee into which is screwed a nipple 'M* about 4 ft. long.
On the upper end of this nipple is fitted a cast-iron valve 'A! The
172
OIL PRODUCTION METHODS
faces of this valve are segments of a sphere. This valve engages a
cast-iron valve 'B! The valve seat is riveted to a movable tank 'C!
The movable tank 'C is suspended from a beam 'D' and is counter-
balanced by the weight box 'E' filled with scrap iron. The beam 'D'
is supported by a frame 'F!
When in operation, the oil, sand and gas flow from the well
through the lead-line 'H' into the trap at the point marked '4-in. oil
inlet/ Before oil flows into the trap, the valve seat fB' is held firmly
against the valve (A' by the action of the counterweight 'E!
REL/EF l/ALVE
Fig. 164. STANDARD GAS TRAP
As soon as a sufficient amount of oil has entered the trap to over-
balance the counterweight, the tank 'C carrying the valve seat (B'
moves downward and allows the excess of oil and sand to flow out
between 'A' and 'B! In the meanwhile all gas has been disengaged
from the oil and flows out through the gas line connection 'G!
On a steadily flowing or pumping-well, the trap reaches an
equilibrium so that the oil flows out continuously at the bottom and
PRODUCTION
173
the gas at the top. On a head well the trap valve opens and closes
rhythmically, maintaining at all times a perfect seal. The unbalanced
upward pressure of the gas is sufficient to maintain, at all times, an
oil seal of from 1 to 2 ft. in the bottom of the trap.
Other gas traps, similar in design, are made of three or four joints
of casing, which is held in a nearly vertical position by guying to
the derrick. The oil and gas enter the trap below, the gas rises to the
top of the trap where it passes into a 2-in. line, while the oil is drawn
off below. In some of the Russian fields, where production is
obtained only by bailing, the use of the above-described gas trap
MoKh Posfforl'fln.
, Counter Weight
' Box of Scrap Imn
2'6as Outlet to Main
Fig. 165. THE MCLAUGHLIN AUTOMATIC GAS TRAP
is impossible, by reason of the casing being open at the surface.
The gas is then caught by perforating the inside string 100 or
200 ft. below the surface and sealing the annular space between
the two inside strings. A gas pump (Fig. 166) creates a suction,
drawing the gas through this space and into the receiving line.
The gas may also be obtained by tapping a hole through all the
casing to the inside string 15 to 25 ft. below the surface and pump-
ing out with a gas pump.
As the bailer is being constantly raised and lowered, more or
174 OIL PRODUCTION METHODS
less air is also caught, but considerable quantities of gas are saved.
'Bleeders' or traps should be installed in the gas line to drain off
any water or gasoline that accumulates, thus keeping the gas flow
open. The amount of gas varies from a few feet per day in old
pumping wells to several million feet in gas wells, and where
several wells are connected, check-valves should always be placed
166. GAS PUMP
in the line to prevent a high-pressure well from "forcing its gas
into a low-pressure one. Gas lines and traps should be installed
with as much care and foresight as the steam lines or water lines,
for a great saving in fuel is effected by conservation of the gas,
as far as is possible.
CHAPTER VII.
FISHING TOOLS AND METHODS.
Unlike many branches of engineering in which the time oc-
cupied in the various stages of the work can be closely estimated
beforehand, the drilling of wells may be delayed by many condi-
tions that could not have been foreseen. The most vexatious,
as well as hazardous of these are occurrences that lead to 'fishing
jobs' for the recovery of tools or casing lost in the hole. Such
problems may meet with prompt success or may drag along over
a long period, for the units of time necessary for many drilling and
fishing operations are often days instead of hours, and in this
work, as with the original nimrod, Isaak Walton, patience never
ceases to be a virtue.
While the loss of tools is accepted as a logical hazard that is
bound to occur with greater or less frequency in such work, yet
the care and attention to details that finds its reward in all en-
gineering enterprises are especially valuable traits in this occupa-
tion, and frequent examination of equipment is unquestionably
the greatest single factor in lessening the number of these diffi-
culties. To this end the drilling and sand-lines should be watched
carefully for signs of weakness or unusual wear, drilling tools should
be scrutinized for incipient cracks, especially at welds, and no tools or
equipment run into the hole unless, as far as can be detected, they are
in perfect condition.
Equally important are the steps that may be taken in anticipa-
tion of the inevitable fishing job, such as calipering the diameters
of the different parts of each tool, the internal and external
diameters of bailers, etc. Such information may be readily ob-
tained and noted in the casing tally-book, and when needed at all,
is likely to be of the greatest importance and assistance.
Fishing for Lost Tools. It would be impossible to describe
all the fishing tools that find use in drilling operations. Many are
made for some particular purpose or use in a well where peculiar
conditions exist, and when that work is finished they are discarded
176
OIL PRODUCTION METHODS
or remodeled into something else, and heard of no more. Others
find a wider application and more general use and so new types
of tools and adaptations of old ones are being constantly intro-
duced. For this reason this chapter will attempt, not to give a
complete summary of all fishing tools, but rather a review of the
more common accidents, with the principles of remedial measures
and their applications.
Tools for fishing are run in and out of the hole
either on the drilling-line or on tubing. In either
case they are attached, as is the bit when drilling, to
a string of tools that differs from the ordinary drill-
ing string only in the fact that the stem is placed
above the jars instead of below, and the jars (Fig.
167) used have a longer stroke than have the com-
mon drilling jars. Both changes are made for the
purpose of being able to deliver a more powerful
blow on the up-stroke of the walking-beam, known
as 'jarring,' when an ordinary pull with the drilling-
line will not dislodge and loosen whatever has been
caught with the fishing tool.
A useful accessory, when there is some doubt as
to the position or size of the material lost in the
hole, and a question as to the proper tool to run
for it, is the 'impression-block.' This is a round
piece of wood, about 2 ft. long, of such diameter
that it travels easily inside the casing or hole, and
• is made concave at the lower end. A few nails pro-
ject from the concavity, serving to hold in place a
mass of fairly soft soap, so that when the block is
lowered in the hole, either on the bottom of a bailer
or attached by a pin to the bottom of the jars, until
it is stopped by an obstruction and then pulled out,
the indentations in the soap supply a fairly intelligi-
ble record of what must be grasped by the fishing
tool.
The fundamental principle on which is based the
majority of tools for fishing is that of running
down, either on the outside or the inside of what is to be recovered, a
device containing one or more obliquely-sliding plates with milled or
tooth edges, so placed that when the fishing tool is situated beside the
lost tool and then pulled up, these edged plates, known as 'slips,' en-
Fig. 167.
LONG-STROKE JAR
FOR FISHING
FISHING TOOLS AND METHODS 177
gage with the lost tool and cling to it while being pulled out (Fig. 168).
This principle is applied widely in a great variety of fishing tools for re-
covering lost tools, rotary drill-stems and for dislodging frozen casing.
Probably the most common mishap that occurs in drilling a
well is that due to a break in the drilling or sand-lines. If this
has not happened directly where the line is attached to the tools
or bailer, it is recovered by either the common rope-spear (Fig.
169), in which the wickers or spurs for the line point out from
Fig. 168. PRINCIPLE OF FISHING TOOLS
a single bar, or the rope-grab (Fig. 170) with the wickers pointing
in from two or three bars that spring sufficiently to press against
the casing or the sides of the hole. The grab is also used where
pieces of loose rope or wire are to be caught and withdrawn.
In some cases the lost tools become lodged at the bottom of the
hole so tightly that they cannot be freed by pulling with the rope-
spear, and it becomes necessary to break the drilling-line at the
point where it enters the rope-socket before the tools may be
loosened by some other method. This is done, after the rope has
become entangled in the rope-spear, by lowering the fishing-tools
until just sufficient slack is in the lost line so that when the
178
OIL PRODUCTION METHODS
fishing-tools are given the walking-beam motion, the lost line
becomes taut at the high point in the swing of the beam. They
are then jarred, sometimes for several days before the slight jar
applied to the lost line at each stroke of the beam eventually
breaks the lost line at the socket.
Fig. 169. Fig. 170.
Fig. 171.
Fig. 172.
Fig. 173.
Fig. 174.
Fig. 169— CENTRE ROPE-SPEAR. Fig. 170— THREE-PRONG ROPE-GRAB. Fig. 171
—LATCH-JACK. Fig. 172— BULLDOG-SPEAR. Fig. 173— CASING-BOWL GRASPING
TOP OF BAILER. Fig. 174— BELL OR MANDREL-SOCKET.
In cases where the sand-line has broken and the bailer is held
too tightly to be pulled out by the rope-spear, the line is jarred
as described above, until it is pulled away from the bailer, either
alone or bringing with it the bail which not infrequently pulls
away from the body of the bailer. If the bail remains intact a
latch or boot-jack (Fig. 171) is run. This is a fork-shaped tool,
FISHING TOOLS AND METHODS 179
often made from the upper half of an old set of jars, with a small
bar or latch at the lower end, swinging on a pin set in one of the
forks. When horizontal it rests at the other end in a
recess in the second fork. When this is run for a bailer and the
lower ends of the forks are passing the bail, one on each side of it,
it pushes up the latch and goes by it. The latch then falls back
to a horizontal position and holds the bail when the fishing-tools
are pulled up. The latch-jack is also often used for the work
customarily done by the rope-spear, when the latter is not avail-
able, by running it in and driving the rope down until the coils
have become tangled in the forks and latch so that they hang to
it while being withdrawn.
Occasionally the bail may be pulled away in the course of trying
to jar 'the bailer free, leaving the body of the bailer still in the
hole. In such a case an ordinary bulldog-spear (Fig. 172) may be
run into the bailer and jarred, although this step is seldom suc-
cessful, as the spear is more liable to split the pipe of which the
bailer is made than it is to dislodge it. When conditions permit,
a casing-bowl (Fig. 173) large enough to run over the bailer may
be tried and if this fails a bell, or mandrel-socket (Fig. 174) may
catch the bailer. The bell-socket is essentially a bar or mandrel
with an enlarged end, and a hood or bell-shaped piece that is free
to move up and down on the mandrel. When used for fishing
a bailer, the ball on the end of the mandrel enters the body of
the bailer and the fishing tools are jarred down, forcing the bell
down over the top of the bailer so that it takes the sha'pe of the
inside of the bell. When the tools are pulled up the mandrel
passes up through the opening in the bell until the ball at the
end of the mandrel reaches the inside of the bent portion of the
bailer (Fig. 175), which is then grasped between the ball and the
bell and is pulled out. This socket is also of considerable value
when fishing for broken and odd-shaped pieces of tubing or loose
pieces of casing.
Should all the methods outlined for recovering the lost bailer
fail, then about the only move remaining is to run in the drilling
tools and drill it up. Those unacquainted with the details of
drilling practice frequently express surprise on learning that
when iron or steel tools cannot be recovered, it does not necessarily
mean the abandonment of the hole. While such is more apt to
be the case with rotary wells than not, the cable tools find com-
paratively little difficulty in either drilling through metal pieces
180
OIL PRODUCTION METHODS
1
i
Fig. 175. BELL-SOCKET GRASPING TOP
OF BAILER
of quite fair size or in side-track-
ing- these, i.e., pushing- them off
into the side of the hole, where
the ground is soft and permits it.
In such work the bit is dressed
with a chisel-point or other suit-
able edge and a suction-bailer of
the type shown in Figs. 88, 156
and 157 used to withdraw the
pieces of iron as they become
small enough to be drawn up
into the bailer. The work is
often tedious, especially if the
piece to be drilled is an under-
reamer lug or some other such
tool made from extra hard steel,
but it is far from impracticable
and few cable-tool wells are
given up by reason of their being
plugged by tools, although this
does happen occasionally.
When a line has been pulled
from the rope-socket, leaving
the entire string of drilling tools
in the hole, they may be recov-
ered by one of several types of
fishing-tools, the most effective
of which is the slip-socket (Fig.
176). This consists of a strong
body with a lower opening suffi-
ciently large to admit the top of
the lost tool. If necessary a
bowl of suitable size for guiding
the lost tool up to the opening is
attached to the lower outer edge.
Two slips, usually made part of
a U-shaped rein, are placed in it
as shown in Fig. 177, with a
small piece of wood pressing
them against the tapering in-
side-face of the socket. A wood
FISHING TOOLS AND METHODS
181
block is also driven between the top of the rein and the top of the two
outside openings, in order to prevent the slips from rising when the top
of the lost tool passes up between them. When it does so, it pushes
away the light piece of wood that holds the slips apart, and when the
fishing tools are then lifted the slips bind on the lost tool and
hold it while it is being withdrawn. The merit of the slip-socket
lies in its simplicity, as well as in the fact that as the pull necessary to
dislodge the lost tools becomes greater, the hold of the slips on it
increases.
I
n
7
r
Fig. 177.
178.
Fig. 179
180.
Fig. 176— SLIP-SOCKET WITH BOWL. Fig. 177— SLIP-SOCKET READY FOR USE.
Fig. 178— COMBINATION-SOCKET WITH SIDE OPENING. Fig. 179— COMBINATION-
SOCKET SHOWN IN SECTION. Fig. 180— TONGUE-SOCKET.
The combination-socket (Figs. 178 and 179) accomplishes the
same class of work as the slip-socket, and has even greater
strength. It differs in construction from it in having either three
or four slips, rilling a complete circle on the inside and held down
by a coil spring instead of being part of a rein. The larger number
of slips permits the lost tool to be grasped more fully, and, as
in the slip-socket, the hold of the slips increases with the strength
of the pull applied. When using the combination-socket, however,
182 OIL PRODUCTION METHODS
the exact size of the body to be caught must be known, -because
of the close fit of the slips, while a considerable range of sizes may
be caught with the same slips in a slip-socket. For this reason,
when doubt exists as to the size of the tool to be caught it is
preferable to use the latter. A further advantage of the slip-
socket is that when the lost tools have been pulled from the hole,
the rein-slips are much more easily disengaged from their hold
than are the slips of the combination-socket.
These sockets are both of the bulldog type, i.e., when they
have once taken hold of the lost tool they are not easily released.
However, in many cases this may be done, when it has been found
impossible to move the lost tool and it is desired to release the
fishing-string, by what is known as 'jarring both ways.' The
walking-beam is given such a stroke that a jar is applied at the
contact of the slips with the lost tool on both the up and down-
strokes of the fishing-string, eventually either pulling the socket
free from the lost tool or smashing one of the slips, thereby
loosening the hold.
When this does not succeed in loosening the fishing-tools
and it is considered advisable to withdraw the drilling line, leaving
the tools in the hole, the line may be cut by one of the several
forms of rope-knives. These are run into the hole on the end of
the sand-line, and are simple affairs that consist essentially of a
frame, surrounding the line to be cut, and a strong chopping-
blade. When the frame has been lowered until the tool rests
on the rope-socket of the fishing-string the blade is driven into
the line by raising and lowering the sand-line, which drops a metal
block on the blade, forcing it diagonally across the drilling-line.
A tool used especially when the drilling-line has pulled com-
pletely out of the rope-socket, instead of having broken off at the
top of it, is the tongue-socket (Fig. 180), containing a mandrel
with slip to run into the opening from which the wire-line has escaped,
and a slip inside the main body of the tool for grasping the neck
of the socket.
Occasionally one of the joints between the tools in a drilling-
string may become unscrewed, leaving the pin of a stem, sinker or
set of jars pointing up. In such a case either the combination or
slip-socket may be run, unless the body of the tools occupies so
much of the space inside the casing that no room remains for the
socket to pass over and grasp it. 'Pin-slips' to be used in a combina-
tion-socket are made for such a condition, with an inside thread
FISHING TOOLS AND METHODS
183
fl
Fig. 181. MILLING TOOL
13
i
m
1
Ha
Fig. 182. MILLING TOOL
Fig. 183. TOP OF LOST
BIT BURIED IN SIDE
OF HOLE
184 OIL PRODUCTION METHODS
conforming exactly to the threads on the pin of the lost tools. When
the socket is lowered, the slips fall around the threads on the pin,
meshing with these, and hold it while the tools are pulled out. This
method is not applicable when the tools are lodged so tightly that
they must be jarred before they«become free to move.
When the pin-slips will not pull the tools, or the latter have
broken at a point where they occupy the entire inside of the casing,
it is necessary to cut away an outside portion of the top of the lost
tools with a milling tool (Fig. 181). This is run in on tubing, which
is suspended from the surface on a specially-constructed jack that
holds it as casing is held by a spider and slips, and at the same time
permits it to turn readily on a set of rollers. The tubing is turned
by a large wheel driven by power, and is gradually lowered by means
of the jack as fast as the exterior of the lost tool becomes milled, until
a sufficiently long pin has been cut to permit an ordinary socket to
grasp it (Fig. 182).
The points that become weakened and break most frequently in
a string of drilling-tools are at the joint of the drilling-bit with the
stem and directly above this a few inches, where the box of the stem
is welded to the stem proper. Breaks of this kind are liable to cause
considerable difficulty when the top of the lost tool has become
burred and damaged by the subsequent blows delivered before the
accident is detected, and also because the bit, or box-end of the stem
if the break occurred at that point, is below the bottom of the casing
and tends to fall off to one side of the hole (Fig. 183). For this
reason it is preferable to use as long bits as possible, many operators
never running them when they are worn down to a length of 4 ft.
If the bit fortunately remains erect it may be recovered with a slip
or combination-socket, provided the top has not been deformed by
the pounding to such an extent that it will not pass up inside the
slips. If this has happened, a side-rasp (Fig. 184), or two-wing
rasp (Fig. 185) must be swung up and down on the end of the
fishing-string until the irregularities have been milled away.
When the top of the bit leans to one side of the hole so that the
fishing-tools cannot be passed over it, the task becomes more difficult,
as it must be brought to a vertical position by drilling around it
either with a spud (Fig. 186) or with a hollow reamer (Fig. 187).
These bring it to the centre of the hole and at the same time they
scrape in cavings from the side which hold it in place. Of the two
tools, the hollow reamer, which is really a double-spud, is much
the more effective, as its two prongs spring out to a wide sweep
FISHING TOOLS AND METHODS
185
when they have passed below the casing shoe, and if the top of
the lost tool has not become too deeply imbedded in the formation
alongside it they work it back to the centre of the hole.
If these attempts fail, it may be found possible to drill a hole
with the drilling-tools off to the side and below the lost tool, into
Fig. 184
Fig. 185.
Fig. 186.
Fig. 187.
Fig. 188.
Fig. 189.
Fig. 184— SIDE RASP. Fig. 185— TWO WING RASP. Fig. 186— SPUD. Fig. 187—
HOLLOW REAMER. Fig. 188— BALL-BEARING JAR KNOCKER. . Fig. 189— KESSEL-
MAN CASING-BOWL WITH SLIPS TO RUN ON CASING.
186 OIL PRODUCTION METHODS
which with a little maneuvering it may be made to fall and then
be in a position to be grasped. Another tool used for bringing
a lost bit to the centre is the wall-hook, consisting of a long bar
bent to a semicircle at the bottom and given a wide sweep so that
when run in on tubing or a manila cable it swings the top of the
lost tool back to the centre.
When all the attempts outlined above have failed, the plan of
shooting the bit off into the neighboring formation is tried.
Either liquid nitro-glycerine or 60% dynamite in sticks is inserted
in the hole in a sheet-metal tube run into the hole on the end of
the sand-line. The tube is made the same length as the bit in
order that the force of the shot will apply equally at all points
and pot drive one end into the formation and leave the other end
protruding into the hole. Instead of one electric detonating-cap
several are used, to insure an explosion, and the sand-line, with
an insulated wire fastened to it at intervals of 50 or 75 ft., completes
the electric circuit. Before the shot is fired the casing is pulled
up to from 50 to 100 ft. from bottom.
A simple, but more dangerous, method is that of firing with a
fuse. The dynamite is inserted in the hole in a water-tight tube
on the end of the sand-line. The fuse is lit at the surface and the
charge promptly lowered ; and while this method is usually suc-
cessful, especially with shallow holes that allow ample time for
the charge to reach the bottom, yet occasionally a premature
explosion occurs. The inevitable result is a wreck of the casing
opposite the point of explosion, and the hazard is not warranted
if the electrical appliances for the first method can be obtained.
Among other fishing-tools employed for recovering lost tools
is the 'jar-knocker' (Fig. 188), devised for loosening drilling-
tools that are being run without jars, usually with a manila cable,
and have become imbedded at the bottom of the hole so that a
pull with the drilling-cable does not release them. It is from
8 to 24 ft. long and is run into the hole on the end of the sand-
line, with its lower portion around the drilling-cable. As heavy
a pull is taken on the cable as it will safely stand and the jar-
knocker is dropped onto the rope-socket of the tools a number
of times from a distance of 20 or 30 ft., by raising and lowering
the sand-line. The jar of this contact, in conjunction with the
strain on the cable, soon loosens the tools. The jar-knocker is
also used for loosening the two ends of a set of jars that have
become locked and do not move freely.
FISHING TOOLS AND METHODS
187
Fig. 190.
;NING
LOOSENING TIGHTLY
LODGED TOOLS BY
MEANS OF BOWL AND
SLIPS ON CASING
A feature in connection with the prob-
lems of loosening either tools or casing
that are lodged tightly in the hole is the
fact that the jar applied through the mo-
tion of the walking-beam is not as great
as might be imagined from observing the
sweep of the beam. This is due to the
stretch in the line between it and the fish-
ing-tools. For this reason, any method
by which a strain may be placed on the
tools or casing to be loosened, as the one
just illustrated of pulling the drilling-line
taut and then jarring with a separate
tool, is more likely to be productive of
results than is the simple jarring alone.
This principle, of the application of
both a pull and a jar, is employed in the
casing-bowl method for dislodging tools,
wherein the tools are grasped first by a
bowl and set of inside slips (Fig. 189),
run into the hole on the end of a string
of casing (Fig. 190). The casing is held
at the surface by a spider and slips, sup-
ported by either hydraulic or screw-jacks,
and the spider and pipe are raised by the
jacks (Fig. 191) until the strain on the
casing is as great as may safely be ap-
plied without danger of parting the pipe.
A socket and string of fishing-tools is
then run down inside the pipe until the
neck of the rope-socket on the lost tools
is grasped, and jarring is then com-
menced. As the tools gradually become
loosened by the upward jarring, the pipe
and bowl are raised by the jacks so as
to maintain a pulling strain on the lost
tools, thus gaining the full effective value
of the jarring until the tools are entirely
free and may be pulled out. An adapta-
tion of this method is shown in Fig. 192.
A shoe or bowl with a beveled inside
188
OIL PRODUCTION METHODS
surface, is first run %in on the end of the casing. A slip-socket is then
lowered until it grasps the lost tool, and the casing raised until the
beveled surface meets the bottom of the socket, thus applying both the
pull of the casing and the jar of the walking-beam to the socket.
The horn-spcket (Fig. 193) is a tool with a taper opening for
going over a lost tool and taking a friction-hold by which it is
held while being pulled out. It is used chiefly for small tools
Fig. 191.
DUFF-BETHLEHEM
HYDRAULIC JACK
BOWL PULLING
UP ON SLIP-
SOCKET
Fig. 193.
HORN-SOCKET
that are quite loose in the hole, such as bits, working-barrels in
pumping-wells, and under-reamer lugs that have broken or become
lost from the reamer. The latter are particularly elusive pieces
of metal, their shape and small size rendering their capture diffi-
cult and their hardness making it almost impossible to drill them
up. At times they may be pushed off into the side of the
hole, but the movement of casing usually dislodges them and they
l-ISIIIXi; TOOLS AND MKTIIODS 189
drop back to the bottom again. .V basket similar to that shown
in Fig. 194 may occasionally be made to catch a lost lug, by
running it in on the drilling-tools and churning until the wickers
have closed in about it. A great variety of special tools of one
kind and another has been devised for recovering these lugs,
but as yet nothing that may be considered thoroughly satisfactory
has been developed.
In connection with the problem of recovering lugs, as well
as many other of the small tools that resist capture, the possible
application of some form of a magnet appears to offer a wide
and inviting field. Considerable experimental work along this
line has been carried on, but the technical difficulties seem to have
been too great for successful results, although the principle is
sound a'nd would be of great value if it could be applied under the
peculiar conditions of pressure at the bottom of a deep hole filled
with water and in the presence of bodies of casing, which have
themselves in nearly all cases become highly magnetized.
Fishing for Casing. Among the accidents that may hinder the
progress of drilling a well, and involve no small expense as well
as loss of time, are the mishaps that occur to the casing, especially
in those fields where the sides of the holes cave badly and give rise
to the constant danger of cavings falling in and binding the pipe.
The extent to which conditions of this nature may endanger the
casing depends entirely upon the ground. Some formations
'stand up' and are so compact and closely cemented that no dirt
falls in, while others disintegrate rapidly and unless the pipe is
moved up and down at frequent intervals, so that the materials
fall to the bottom of the hole, it soon becomes bound with so
much loosened dirt that it resists all efforts to move it.
Frequently, when casing has become 'frozen' in this way and
cannot be pulled up, it may be driven down for a few feet and
then pulled back to its original position, driven again and so
worked up and down until it is loosened. The driving is accom-
plished by inserting a drive-head (Fig. 94) in the coupling at the
top of the string of casing and striking this with heavy clamps
attached to the drilling-tools, raising and lowering the tools either
by direct drive .from the bull-wheel shaft or with the jerk-line and
spudding-shoe. Another resource that may be tried is that of
bailing the water from the inside of the pipe, causing the pressure
of the water on the outside, between the pipe and the wall of the
hole, to tend to force the sands that are binding the pipe down to
190
OIL PRODUCTION METHODS
Fig. 194. BASKET-TOOL FOR CAP-
TURING UNDER-REAMER LUG
Fig. 195. FOX TWO-SLIP
TRIP CASING-SPEAR
I -I SUING TOOLS AND METHODS 191
the bottom of the hole. In either of these methods, precautions
must be taken to prevent the sudden descent of the pipe for any
considerable distance after it has become free, because of the
danger of its bending or telescoping. The usual device is a wire
sling suspended from the casing-hook and attached either to the
ends of the spider or to each of the two links of an ordinary elevator.
Frequently it is necessary to apply more forcible measures be-
fore the casing may be dislodged, and for this work spears that
take hold of the pipe, and by means of which it may be jarred,
are universally used. Usually they are run into the hole, on a
drilling-line and string of tools, until the desired depth is reached ;
they are then pulled up till the slips engage with the inside of the
pipe and jarred until the pipe is moved.
The most simple form of spear for this purpose is the common
bulldog-spear (Fig. 172), which is rarely used, however, because
it may not be pulled up in the pipe after the slips have once taken
hold. Many improved patterns, such as those shown in Figs.
195 and 196, are so constructed that when it is desired to free the
spear and withdraw it from the pipe, a downward jar of the tools
causes the slips to become disengaged and fall into a recess in
the body of the spear, where they remain while it is being pulled
out. A dozen or more styles of 'trip' spears, as these are known,
are made for service of this kind, some with two and others with
four slips, and all work along the same lines of being lowered to
the desired point and then raised, at which time the slips engage
with the pipe. When lowered a second time, the slips trip back
into a recess and remain there, and the spear must be pulled from
the hole and the slips 'set' again before they can be made to
grasp the pipe. The most common type is made so that the
slips grasp the pipe for an upward pull, and is known as the
'jar-up' spear. For jarring down on pipe the oblique plane
holding the slips is reversed.
Often the point at which the pipe is bound will be found
to be at the casing-shoe, which, by reason of its slightly greater
diameter, is holding back cavings that would otherwise pass to
the bottom of the hole. Or it may be that the shoe has been
lowered into an opening just small enough to bind it. In such cases
a few taps with a casing spear usually succeed in knocking it loose.
At other times the friction may be so great that jarring must be
continued for several hours, or days, before the pipe starts to move.
192
OIL PRODUCTION METHODS
Fig.
196. FOX FOUR-SLIP TRIP
CASING-SPEAR
Fig. 197. CASING-SUB AND AUXILI-
ARY STRING FOR DISLODGING
FROZEN CASING
FISHING TOOLS AND METHODS
193
When the casing resists the usual attempts with a spear to free it, the
plan illustrated in Fig. 197 is often found successful. As in the
casing-bowl method of loosening tools by the aid of an auxiliary
string of pipe, the casing-spear is run into the hole on the end
of a second string of casing, that will pass readily inside of the
frozen string. The spear is attached to the pipe by a 'casing-
sub,' which has an outside thread for screwing into a coupling
of the pipe on which it is run ; its lower portion is a box for
fastening it to the casing-spear and the upper end is a mandrel,
similar in shape to the neck of a rope-socket. When the spear has been
lowered to the point where the cavings are binding the casing,
it is made to take hold of the casing and as great a pull is taken
on the auxiliary string of pipe, with a set of jacks, as is safe.
A socket and string of fishing-tools are then run down on the
drilling-line, inside the second string of pipe, the mandrel of the
casing-sub is seized and jarring is commenced. A second set
of jacks may be used to pull directly on the frozen string of
casing, and this with the pull of the pipe on the spear and the
jarring applied with the tools and socket combine to place a
terrific force on the frozen casing. If this fails, either to loosen
the pipe or to part it, some new line of attack must be followed.
At this point several methods of procedure may be followed,
depending largely on local conditions. The simplest is the
abandonment of the frozen casing and the insertion of a smaller
sized string. But circumstances may be such that it is con-
sidered imperative that the pipe of the size frozen be carried to
a greater depth than it had attained at the time it was lost. It
then becomes necessary to part the frozen casing at a point above
the zone where it is bound tightly, pull out the recovered portion
and run it back with a new casing-shoe on the bottom, and drill
a new hole off to the side of the portion left remaining in the
hole.
In the course of the attempts to loosen it the pipe may have
parted, but if it has not done so it may be divided at any
point by cutting or dynamiting. Before doing this it is cus-
tomary to ascertain the point nearest the surface where the
binding effect of the caved material ceases. This is learned
through the fact that when the spear is jarred at a point op-
posite where the pipe is bound, the top of the casing at the
surface will not move or exhibit any 'vibration' when the hand
is placed on it. But when the jarring is applied at a point in the
194
OIL PRODUCTION METHODS
pipe above the cavings, a noticeable movement of the casing is
apparent at each stroke of the walking-beam.
Casing is cut by means of a tool (Fig. 198) holding four small
sharp-edged wheels similar to those used in an ordinary hand
pipe-cutter. The cutting wheels are each held in a sliding
block, all the blocks pointing towards the centre of the body of
Fig. 198.
CASING CUTTER
Fig. 199. CASING CUT-
TER WHEELS ENTER-
ING CASING
Fig. 200. JONES CASING
CUTTER
the tool. It is run into the hole on tubing and when the desired
depth is reached, a long taper mandrel is lowered inside the
tubing on the sand-line. This mandrel enters an opening in the
body of the cutting-tool and pushes out the blocks holding the
cutter wheels (Fig. 199). The tubing is then turned and the
mandrel gradually forces the cutter wheels out into the body of
the casing. Another type of cutter (Fig. 200) is so constructed
FISHING TOOLS AND METHODS 195
that the taper mandrel is part of the tool and when it has been
lowered on tubing to the point at which the casing is to be cut,
a short reverse turn of the tubing releases the mandrel, which
then pushes out the cutter-wheel blocks as it is raised by a
pull on the tubing. When this cutter is used, the tubing is sus-
pended from the temper-screw by which it is pulled up at the
same time that it is being turned.
Sometimes considerable difficulty is encountered in endeavor-
ing to cut casing, and, to expedite matters, it may be decided to
shoot it. The general methods outlined in the discussion of side-
tracking lost bits are employed for tearing the casing apart, or
the shell containing the dynamite may be lowered on the end
of a string of tubing, screwed up tightly so that it allows no
water leakages, and exploded by dropping down on it, through
the tubing, a short piece of pipe containing two or three sticks
of dynamite with caps and fuses. Whenever possible, however,
it is advisable not to use any but the electric method for detonat-
ing, as the liability of a premature explosion with other methods
involves risks of injury to the men and damage to the casing.
A third method of parting pipe is that of ripping it until it
is so weakened that it may be pulled apart. The chief use of
the tool shown in Fig. 201 is for perforating casing to admit oil,
as shown by the series of sketches, but it serves equally well as
a ripper when used with a suitable knife. The body contains
a slotted opening for the passage of a bar up and down beneath
a knife, which swings on a pin. Screwed into the lower end of
the bar is a long rod or plunger, serving as a guide for a frame
with two or more expanding wings of spring-steel that bear
against the inside of the casing. When lowered in the hole, on
tubing with a set of jars between the tubing and the perforator,
this frame is placed above a small spring-key, situated near the
lower end of the plunger, and the frame is pushed ahead of the
body of the perforator while it is being lowered. When the proper
depth has been reached and the tools and perforator are pulled up
a few feet, the bar and plunger are drawn up by the body of the
perforator, leaving the expanding wings motionless until the frame
has slipped down over the spring-key. The key and nut at the
end of the plunger now prevent the frame from further movement
on the plunger, and when the tubing and perforator are again
lowered, the springs bearing against the side of the casing hold
the frame quiet and the bar at the upper end of the plunger
pushes up the Joose end of the knife. The point first pierces
196
OIL PRODUCTION METHODS
Fig. 201. CYCLE OF OPERATIONS WITH SINGLE-KNIFE PERFORATOR
FISHING TOOLS AND METHODS 197
the pipe and as the body of the perforator is lowered further, the
knife comes to a horizontal position, punching a rectangular hole
and holding the tools and tubing from further movement down-
ward by the square shoulder on its lower side which will not cut
down through the pipe. The tools are then raised to the point at
which another hole is to be cut and the operation repeated.
Knives for punching a number of apertures, through which oil
may gain admittance to the inside of the casing, are so made that
they cut a rectangular hole of the desired size. Those for ripping
the pipe or a coupling have a cutting edge similar to the rounded
blade of an ordinary knife (b Fig. 202) so that when the knife has
once made an incision it continues to rip the pipe as long as
forced down by the weight of the tubing, or the jarring of the
tools.
It is not uncommon for casing to part of its own accord at some
point in the hole. This may result from the great strain of the
weight of a long string, from the pull applied when trying to
loosen a frozen string, or because of defective threads. Pipe rarely
Fig. 202. (a) PERFORATING KNIFE (b) RIPPING KNIFE
parts at the middle of a joint, the threaded portion directly where
it enters the coupling appearing to be the most liable to break.
Some styles of elevators, particularly when they have become
worn, tend to pinch the casing directly below the coupling and
weaken the bond between the pipe and the coupling at the thread.
Such an injury to the pipe may not be noticeable at the time it is
inserted and the weakened joint may be several hundred feet from
the surface before an especially great strain is placed on the casing,
causing it to part at this point.
The remedy in these cases is to withdraw the upper portion
of the string and place on the bottom of it a steel die-nipple (Fig.
203) by means of which a thread may be cut on the top of the
lost portion. The threaded parts of a die-nipple are usually 5 or
6 in. in length, with a slight taper and are grooved or fluted
transversely to the direction of the thread in order to permit the
steel cuttings to escape.
When the break occurs at the lower end of a coupling, all that
is necessary is to run in the die-nipple and turn the casing until a
198 OIL PRODUCTION METHODS
sufficient thread has been cut on the outside of the lost pipe to
insure a bond with the threads of the die-nipple. If the break is
at the top of a coupling, leaving it in the hole, it may be that the
outside threaded end of the die-nipple can be screwed into it ; but
unless .the coupling is unusually long, enough threads cannot be
cut to secure a tight hold and it is a more common practice to cut
the pipe with a casing-cutter a short distance below the coupling
and bring the loose piece holding the coupling out with the cutter
when it is withdrawn. This leaves a cleaned end of the pipe ex-
posed, over which the inside threaded end of the die-nipple may
be screwed.
Some operators prefer to use, instead of a die-nipple, a casing-
bowl. The bowl, especially when equipped with two sets of slips
(Fig. 173), supplies a much stronger hold on the lost pipe, and
effects a saving in time, since the pipe need not be withdrawn for
the removal of the bowl unless it is the string that is to exclude
water from the oil-sand. When a die-nipple has been used to
join the two ends, it is safer to pull the pipe and remove the nipple
and defective joint.
Another accident to which casing is subject is that of collapsing,
either because of the pressure exerted against it by the column of
water on the outside when it has been bailed dry, or through a
rock or boulder falling in and grinding against the side. In the
latter case, as the well is deepened and the pipe lowered the
boulder becomes wedged between the wall of the hole and the pipe,
directly below a coupling, forcing a portion of the pipe inward so
that the tools or bailer are prevented from passing through at this
point. Under ordinary circumstances the pipe may be pulled
from the well and the damaged joint removed from the string.
But when the string of casing has been landed and cannot be
withdrawn, or the depression is only a slight one, a swage (Fig.
204) is run in on the drilling-tools and worked up and down until
it has forced back the pipe to its original position. Water-courses
are provided by fluted channels diagonally along the side.
Another form of swage contains a hole bored diagonally from
the bottom to a point on the side near the pin. Such a tool is
necessary when the drilling-tools have become imprisoned by a
collapse in the pipe that has occurred while the tools were in the
hole. If it is deemed inadvisable to cut the drilling-line above the
weak place in the pipe, a new line is strung and the swage and
a second string of tools are lowered in the hole, the swage passing
down around the first line by sliding it through the opening. In
FISHING TOOLS AND METHODS
199
this way the lost line does not interfere with the action of the
swage. A third form of swage contains a series of rollers at the
circle of its widest diameter, for rendering the swaging action
more effective.
In the fields where the strata are steeply inclined, the
direction of the holes is frequently thrown off from the vertical
by reason of the constant deflection of the drilling-tools in the
direction of the dip. Such a condition may result in one or two
joints of pipe being broken off when the casing is lowered to
where the hole swerves. The pieces are usually quite loose in the
Fig. 203. DIE-NIPPLE
Fig. 204. SWAGE
WITH FLUTED
WATER-COURSE
Fig. 205. BULLDOG
TUBING-SPEAR
hole and may be recovered with a spear or a bell-socket. In fact,
it is said that the latter was first used for jobs of this kind before
its wider application for fishing bailers and broken tubing was
developed.
Accidents to Producing Wells. The accidents that befall pro-
ducing-wells, while of rather frequent occurrence, are not liable
to be of a serious nature, and the remedies are usually simple.
Aside from the unscrewing of sucker-rods, parting of the. tubing
is probably the most common mishap. This may result from
carelessness while withdrawing or inserting it, from defective
200 OIL PRODUCTION METHODS
threads weakened by long wear, or from what is known as the
'back lash' of sucker-rods, caused by the rods parting at the time
a strain has been placed on them when trying to loosen a plunger
that is 'sanded up' in the working barrel.
If the tubing drops only a short distance, it will usually remain
intact and may be recovered with a bulldog tubing-spear (Fig.
205). In producing-wells, the fishing-tools are customarily run
on tubing, instead of a drilling-line and string of fishing-tools,
since the latter has usually been removed for use elsewhere.
However, a precaution that should always be followed is that of
inserting a set of jars between the tubing and the spear. The need
for this arises from the fact that the lost tubing may be wedged
so that in applying a direct pull on it sufficiently strong to pull
up the lost material, there will be considerable danger of parting
the tubing at a new point above the spear. With the jars placed
between the tubing and the spear, a few upward bumps may be
applied and the lost pipe dislodged.
When the size of the casing is enough greater than that of the
lost tubing inside of it so that difficulty may be experienced in
getting the spear to enter the tubing, a hood or bowl is attached
to the spear for the purpose of guiding the tubing up over the
latter, as in Fig. 206. This figure illustrates also another type
of the same style of spear, found to be more convenient where
several different sizes of tubing are in use on the same property.
Instead of a solid body throughout, it is so constructed that any
one of the different bars or mandrels with slips for grasping the
various sizes of tubing may be screwed into the body.
When the lost tubing cannot be pulled readily but must be
jarred before it becomes free, the jarring of the spear often splits
the tubing until the slips reach the end of the joint at which,
if a collar has remained at the top of the lost pipe, the slips
become lodged and take hold while it is pulled out. If no collar
is at the top of the uppermost joint in a lost string that is being
split, a spear-mandrel about 25 ft. in length is used, permitting
the slips to pass through the top joint and grasp the second joint
below the collar that connects it with the first joint.
The behavior of tubing when dropped seems to be very erratic.
At times it falls for a considerable distance without suffering any
material injury, and in other cases, when dropped possibly only
a few feet, assumes a spiral shape or breaks at a number of points.
In such instances the upper portions become wedged with the
lower, two or more pieces will be flattened against each other, and
FISHING TOOLS AND METHODS
201
Fig. 206. TUBING-SPEAR WITH BOWL Fig. 207. TUBING OVERSHOT
202 OIL PRODUCTION METHODS
the difficulty of its recovery is greatly increased because the pipe
is no longer in a single string and the flattened openings prevent
the ready admission of the ordinary spears.
When such an accident has occurred, it is advisable to expedite
the fishing by installing a drilling-line and string of tools, which
may be run in and out of the hole faster than can be done with
tubing and permit more effective jarring in the endeavor to loosen
pieces of pipe that resist an ordinary pull. Deformation of the
lost tubing renders it imperative in nearly all such cases that the
attempts to fish it out be made with forms of overshot-tools, that
grasp and hold the exterior of the pipe. The impression-block is
also a very necessary help, as it must be run after each piece of
pipe has been pulled in order to show the shape of the next piece
that is to be caught. Much ingenuity is shown in designing
special tools with which to recover such material, the bell-socket
(Figs. 174 and 175), rotary over-shots (Figs. 212, 213 and 214)
and casing-bowls all being called into requisition and adapted
at one time or another for work of this class.
Fig. 207 illustrates a simple but remarkably useful tool for
grasping the outside of crooked
and odd-shaped pieces of pipe. It
is made from the body of an ordi-
nary combination-socket, with the
spring and slips removed, and
slotted near the 'bottom so that
a 'dog' of any desired size or
shape may swing on a pin-hinge
placed in a recess on the outside
Fig. 208. DOGS FOR TUBING-SOCKET edge. The 'dog,' or 'dogs/ if
provision is made for two to swing opposite each other, is free to
move exactly as does the flapper-bottom of a flat-bottom bailer,
and when in a horizontal position it rests on a shoulder turned
near the bottom. When the impression-block has indicated the
size and shape of the projection to be grasped, a suitable dog is
made (Fig. 208), so shaped that when the socket is lowered over
the lost pipe the dog swings upward. Then when the socket is raised,
the dog grips the pipe with a friction-hold while it is being withdrawn.
Another tool occasionally used is a bowl with a long, tapered,
inside thread, similar to that in a die-nipple, by which it is made
to screw over and cling to the lost tubing. The cutting-thread,'
and thread of the pipe on which the tool is run, are made left-hand,
FISHING TOOLS AND METHODS
203
so that if the lost string is wedged tightly the bowl not only
grasps the top piece but also unscrews such a portion of the
tubing as will turn.
The most common accident to sucker-rods, in pumping-wells,
is that of unscrewing at the joint of a pin and box. They usually
may be screwed together again without having to pull them from
the well. When the string is parted by a rod breaking, the lost
portion is recovered either with 'a sucker-rod socket or with a 'mouse-
trap.' Both tools are run inside the tubing on the rods ; the
former (Fig. 209) is constructed
like the combination-socket used
for fishing lost tools, and is the
more effective of the two unless
the top of the rods has become
burred so that the slips will not
pass over it. The mouse-trap
(Fig. 210) is made from a piece of
heavy pipe, small enough in di-
ameter to go inside the tubing. In
its simplest form it has a fork-
shaped hinge near the bottom,
which falls in around the pipe
underneath the sucker-rod box
and holds it while the rods are
pulled out. Another form contains
a slip by which a friction-hold
may be secured at any point on a
rod.
Rotary Fishing Tools. When
drilling is being carried on by
the rotary method the variety of accidents that may happen is
smaller than when cable tools are used, since the drill-stem and
bit are the only equipment run into the hole. Such difficulties as
occur with these are generally of minor consequence, but when
troubles do develop they appear to lead, more often than
with cable-tool wells, to the abandonment of the hole. If the job
reaches such a stage that the fishing-tools are run in and out of
the hole frequently, the work progresses much more slowly than
with cable-tool wells, where the tools are run on a line.
The most common difficulty results from the twisting and
separating of the drill-stem, usually near the bottom where the
Fig. 209. COMBINATION SUCKER-
ROD SOCKET
204
OIL PRODUCTION METHODS
/ \
^~
>
.*^^-~.
\ ;
\
i
i
i
i\ '
'• •
Fig. 211. WASH-
DOWN SPEAR
Fig. 212. SPRING
OVERSHOT
Fig. 210. MOUSE-TRAPS
With check-valve With slips
FISHING TOOLS AND METHODS
205
torsional strain is greatest. 'Twist-offs' are recovered either by
spears that grasp the inside of the pipe with slips, or with various
styles of overshots that run over it and grip it on the outside,
usually directly underneath a collar. The usual type of spear
(Fig. 211) has openings through which the circulating fluid is
Fig. 213.
ROTARY OVERSHOT WITH
SWINGING DOGS
Fig. 214. SNOW-KIDD ROTARY
OVERSHOT
pumped as with the rotary bit, and has a single circular slip that
grasps the full body of the drill-pipe on the inside. A short
diamond-shaped guide is inserted in the bottom for steering the
spear into the pipe, but if the top of the pipe has fallen off to the
side of the hole, considerable patience is often required before the
spear may be made to go into it. In such a case an off-set joint
is usually placed in the drill-pipe on which the spear is run,
directly above the spear, so that it is swung off to the side of the
hole and passes more readily into the lost pipe.
The overshot most commonly used is made with a set of springs
on the inside (Fig. 212) which permit the tool to pass down over
206
OIL PRODUCTION METHODS
the lost pipe, but which, when pulled up, clasp it underneath a
collar. Another form is that shown in Fig. 213. This contains
three or four 'dogs' on a pin-hinge, which swing up when going
down over the couplings of the lost pipe and fall back to a
horizontal position when beneath a coupling so that, when lifted,
they pull it up. A third style (Fig. 214) is shown recovering lost
pipe in Fig. 215. In this the two slips are heavy solid pieces,
t
Fig. 215. CYCLE OF OPERATIONS OF SNOW-KIDD ROTARY OVERSHOT
supported on a shoulder in the body of the overshot. They are
so made that when placed together their lower edge is a complete
circle, while the top edge is not circular but has the inside diam-
eter of the bowl for one axis and the outside diameter of the lost
pipe for the other. As the bowl is lowered over a collar of the
lost pipe, the tops of the slips are pushed back, but fall in against
the pipe as soon as the collar is passed, and when the bowl is
FISHING TOOLS AND METHODS
207
Fig. 216. ROTARY WASH-
DOWN SPEAR for Un-
Screwing Frozen Drill-Pipe
raised, the portions represented by the small
axis lodge against the pipe beneath the col-
lar and bear up against it while it is being
pulled up. A shoe with an opening cut in
one side, as shown, is usually run ahead of
the bowl for guiding the lost pipe up inside
of it.
A form of accident liable to occur when
drilling with the rotary tools and which
may develop into serious difficulties, is that
which arises from dirt binding the drill-
stem, either through the unexpected heav-
ing of sand when a gas-stratum is encountered,
or through the sides of the hole caving in.
The simplest way out of trouble of this kind
is to run an overshot on a string of pipe
that is large enough to pass over the lost
drill-pipe. The overshot is preceded by a
rotary casing-shoe and the circulating
fluid is pumped down inside' the larger
string, removing the caved material as fast
as it is loosened by slowly turning the shoe.
In this way the caved ground is cleaned out
and when the larger string is withdrawn the
overshot pulls the drill-pipe with it. But
in many such cases the small space betwee i
the lost pipe and the fishing-string, and be-
tween the latter and the side of the hole,
hinders the free circulation of mud and not
infrequently causes the fishing-string itself
to become frozen, thus complicating matters
still further.
For this reason it is generally considered
preferable, although requiring more time, to
recover the lost pipe in single joints, by un-
screwing them. The fishing string is left-
hand-thread pipe and the tool run on the
bottom of it is a wash-down spear (Fig.
216), with a circular slip or with two ordi-
nary bulldog tubing-slips. In addition to
these, and the opening for the passage of
238 OIL PRODUCTION METHODS
the circulating fluid, it is equipped with another slip, which is moved
horizontally by a spring", the duty of which is to grip the inside
of the lost pipe when the fishing-string is turned to the left. When
the body of the spear has entered the top of the lost pipe, the
fishing-string is turned to the left until one or more joints of the
lost pipe have been unscrewed. The fishing-string is then with-
drawn, pulling with it, by means of the vertical slips, the un-
screwed sections.
If the well is remote from where left-hand pipe may be ob-
tained, the ordinary pipe may be used by boring a hole through
the coupling and pipe at each point where the two come together
and inserting pins in these openings when the pipe is being run
into the hole. The pins thus prevent the pipe from unscrewing
when the left-hand turn is given it in unscrewing the lost pipe.
CHAPTER VIII.
ACCOUNTING SYSTEMS.
The oil industry on the Pacific coast is young, consequently
much experimenting has been done in the way of accounting
systems for oil companies. It is only during the last few years
that operators have realized the importance of efficient accounting
systems whereby a check can be kept upon operations, and
monthly exhibits obtained showing operating results in concise
form. Many companies at present have systems burdened with
detail, and either a proper answer is not obtained or else the
results do not justify the effort. Too often there is a duplication
'of work at the field and main office. With a properly arranged
system the entire details should be handled at the base of opera-
tions, which is the field, and information transmitted to the main
office in consolidated form so that results are easily obtained and
no duplication of work is necessary. This can all be done with-
out effecting control by the main office upon the operations at the
field and at the same time it provides for a complete check on the
detailed accounting.
The chart of accounts (see folding plate) is a graphic represen-
tation of the entire classification of accounts, showing 'the relation
that one account bears to another and of all accounts to the bal-
ance sheet. The operations of an oil accounting system may be
classified as follows :
(a) Development
(b) Production
(c) Pay Roll
(d) Purchasing and Stores
(e) Teaming
(f) Miscellaneous Departments
(g) Reports
(h) Financial Statements
Development (Drilling). At the end of every twenty-four
hours a Drillers Tower Report (Form No. 1) is 'sent to the field
210
OIL PRODUCTION METHODS
office with time cards. From the information contained on this
report the Daily Drilling Report (Form No. 2) is made out in
duplicate, original to main office and duplicate, after being recorded
on the Well Log (Form No. 4), is sent to the superintendent of
development. It is filed by well number and date.
The well foreman each day makes out the Well Pullers Report
(Form No. 3) giving a detailed description of the well-pulling
operation of each well. It is sent to the superintendent of develop-
ment and is filed by well number and date.
WESTEffN OIL CO.
DfflUZflS TOWER ffFPOffT. Date, 19 .
We/1 Mo Property.
LOSt Timt.
Came on Tbiverat.
Findinq
Cause
Deptfi formation,
Formation cnanojed during, my 7b»rer
Material Usea
At, Ft To.
At-, ff To,
Atcrrenat fatten out.
At, Ft 7b.
Samples taken at. Ft
Total Material in Hole,
M> Ft macte durmglbtrtr
Oil found at,
fr
Went ofTTbiver
Gas found at. Ft
Water four* at.
Ft
Dn/Irr
Mote Rarticular/y eacn cnang^f in f~arm&
tion and Oeptti atenanae
rYf//l*>. Propert,
LOStTime..
Came on Tower
finding.
Cause,
Oepffi. Formation,
format/on changed during my Tower as follows
Material Usea.
/»)•. ft To
Af. Ft Tt
Material taken out.
At, Ft &
Samples fatten at.
ft
Total Material m Hol»
Mo Ft made durrnq Tower
O/l found of.
ft
H&if offTtiver
6os found at,
Ft
Htottr found ft.
Ft
0-nllrr
Form 1. DRILLERS' TOWER REPORT
Production (Pumping). At the end of every twenty-four hours
the Daily Report of Wells Pumped (Form No. 5) is made out in
duplicate by the pumpers and shows details and conditions re-
garding pumping. The original is sent to the main office and a
duplicate is given to the superintendent of production. After re-
cording on the Recapitulation of Oil Production (Form No. 6)
they are filed according to pumping plant and by date.
When oil is delivered to the consumer, Run Ticket (Form No.
7) is made out in triplicate. The original is given to the consumer,
a duplicate sent to the main office and a triplicate held in a numeral
binder at the field office. Run Tickets are posted to Recapitulation
of Oil Production (Form No. 6). The main office upon receipt of
duplicate, checks extensions and then posts same to Consumer
Statement in duplicate, entering thereon ticket number, quantity
and amount.
ACCOUNTING SYSTEMS
211
WESTERN OIL Co DA/LY DRILLING REPORT vo
M/f//M)
nn ig
DepM a/ Last Report
rr.
Casing ariasf Report. Ft
Drilled too/ay
Ff
Putinfoaayf Ft
Present Depth
Ff
To fa/ new in , Ft
{(/not 'of 'Casing i/sea.
Weight per Foot.
Descr/pt/on of Formation found
from To
Ft
From 7~o
Ft
From ro
Ft
From 7c
Ft
From fo
Ft
Wafer- struck at.
Ft /r> format/on of
ffises in ho/e to yvrfh/n
Ft from top Xmd of Water
Strut off Water art .
ft /n format/on Wfh Casing
Weighing. Los per Ft
Cemented at
Wo ofSacJfs usea Sranct
Or/- struck at.
Ft /rr format/on of
Went through oi/ stratum at.
/nfo,
Of/ Sand known as, \
Dr/f/er - Morrt/ng
Afternoon.
Tool Dresser- Morning.
dffernoon.
S/qrtarfure,
Mai/ Or/q/na./ Report Dotty to Ma/n Office, San franc /sco
WESTERN OIL COMFHNY
WELL PULLERS REPORT
(a)
(b)
(c)
(d)
(e)
Property
Roofs Put leaf
Length of Tube Putted
Form 2. DAILY DRILLING REPORT
The record of oil in each tank is kept on the Recapitulation of
Oil Production (Form No. 6). Postings are made to this form
from Daily Report of Wells Pumped (Form No. 5) and Run Tick-
ets (Form No. 7).
Pay-Roil System. The princi-
pal divisions of the pay-roll sys-
tem are:
Hiring.
Time Keeping1.
Time Recording.
Discharging.
Paying.
The original record of employ-
ment is the Hiring Card (Form
No. 8). This form is filled out
by foremen for each employee
starting to work, and is sent to
the pay-roll clerk who makes no-
tation of same on Pay-Roll Record
(Form No. 9). It is then placed
in a vertical file in numerical or-
der by employee number.
Length of Tube Rep/aceot
Or/gmaJ Depth of We/I
Number Feet Fit/ed //>
Depth Jffer Bai/mq
No fe Maty or on back, ^//repa/rs frrcra/e ancf frrattr/a/ustc/.
Foreman
Form. 3. WELL PULLERS' REPORT
212
OIL PRODUCTION METHODS
Drillers and toolers record their time each day on a Drilling
Time Card (Form No. 10) showing their name and number, well
lr£STE/W OIL COMPANY
Record ofWfH f/3 Section Nt.
Genera/ /nformafiorr
Total Oil formations.
F/erafon
began
Date Began Pumping.
Rating
•After 30 da.)
'_fMs6asL
Gravity (After
Per Cent Water
Tool Ore.
From I To. I Ft.
ffgfnarffS.
ffesa/ts
Cement
Amount.
Method.
Time-
ffesutts.
/ng r
n/iKxt
Purpose
f/fachi'rre Useef. 1 ferforarfiori
Form 4. WELL LOG (Front)
number, time and duty engaged in. These cards are dropped in
a box kept at boarding houses for that purpose and, after approval
by the foremen, are collected each day by the timekeeper. The
LogofWt/iN' Property. Section N9
Graphic I- og
from
TO
ft
Formation
rrom.
!».
Ft.
Formation
• .
_~ — -
^^_
• — • __
^
Form 4. WELL LOG (Back)
ACCOUNTING SYSTEMS
213
timekeeper figures extensions and checks the time cards to see
that each man has accounted for a full day. He then enters the
time on the Pay Roll (Form No. 9) opposite name of employee
and under proper day and enters total amount to Record of Time
Cards (Form No. 11) under the corresponding day; then posts
to column sheet for distribution of pay roll. The cards are then
filed numerically by number of employee.
All time other than drillers, toolers and teamster is recorded
WESTERN O/L COMPANY.
DJ/LY REPORT Of WELLS PUMPED.
From /2 Moon. & Jb /2 Noon, w
Property
We//
W0.
Hours
Cause
ffafeu
Secanab
Hours
fct/e
Cause.
ffate fa
Seconds
'|
<t
6
&
/O
>:'
/
^
3.
7
9
//
This Report must be refrterea/da/'/y,
Signed;
Pumper from 12 M to /2PM.
When We// /s pLfmp/rrgr mark /
•' " /c//e •• O
Pumper fro/77 /2PM- to /2M.
Show cofTtf/r/o/j every two hours.
Form 5. DAILY REPORT OF WELLS PUMPED
on the General Time Card (Form No. 12). The same explanation
holds good for operation as Drillers Time Card above.
Each teamster records his time on Teamster Time Card (Form
No. 13) and enters thereon a description of the work done. Same
explanation obtains for operation as Drillers Time Card above.
The items are then posted to various accounts on distribution sheet
and credited to Teaming Revenue, account No. 72. These charges
are based on the prevailing teaming charges of the district.
Record of Pay Roll (Form No. 9) and Record of Time Cards
(Form No. 11) are placed opposite each other in a loose-leaf binder.
214
OIL PRODUCTION METHODS
ACCOUNTING SYSTEMS
215
/?l/W TtCK£T.
WESTERN OIL COMPANY.
/O A/a
So/a' to.
from Tank No Run S/o.
Descnpf/orr
Mo.
feet
XV<7
//jcftes
Quantity
Tota/j
QuanMy \\
Gauge be fore /fun
Gauge after Run
Gross A/o Barrets
Temperature
Spec Gravity
% Water ana- Sana1
ToW Deductions
Tota/ Net Barre/s Crude O/'/
Total Charge <g> per 8b/
Amount-
Def/^ereaf by
ffece/pted for Purchaser by
Form 7. RUN TICKET
The time cards are posted each day to Record of Pay Roll for time
of employee and Record of Time Cards (Form No. 11) for value
of each employee's time. The total amount entered on this sheet
for the day must agree with the Distribution of Pay Roll according
. ••'-'-. • •' i
ttftourCmp/oy
Form 8. HIRING CARD
to accounts affected and should balance at the end of the month.
At the end of the month, this total must equal the total amount
as shown on Record of Pay Roll (Form No. 9) in column headed
Amount Earned.
At the end of the month, totals as shown on Distribution of
Pay Roll according to accounts affected and totals shown on Record
of Pay Roll for amount earned, as well as details regarding deduc-
tions are entered on Pay-Roll Report (Form No. 26) which is sent
to the main office.
216
OIL PRODUCTION METHODS
•„-., ">* f^H, Boani^f H.sc, <ty
Form 9. RECORD OF PAY ROLL
Dft/LUN& TIME CARD.
W£ST£RN OJL COMFMNY.
f/a/rre At>.
Time, ftate, Amount.
Work Done
Well Mo
Time
Amount
Rigging Up
Dri/Jmq
F/shinq
Puffing in Casing
When roustabouts tvorJt or? new iff// /X*y must use ffta caret
Wrrrf expfonafron of wor/r a/one on back
Form 10. DRILLING TIME CARD
ACCOUNTING SYSTEMS
217
Upon receipt of copy of Pay-Roll Record (Form No. 9) at main
office the Voucher Check is drawn for net amount of pay roll and
charged to accrued pay-roll account No. 43. Pay checks (Form
IVHSTfHN Oil. COMPANY
>
MM
r/r
^
<vw»
*t>r
./fc.
? jy
L1JJJJ
Form 11. RECORD OF TIME CARDS
No. 14) are then drawn for amount due each employee as shown
on the Pay-Roil Record on which the number of pay check is
noted. Pay checks are then sent to the field for distribution to
employees.
When an employee is discharged the foreman or superintended
makes out a Discharge Card (Form No. 15) showing employee's name,
number, time discharged, hours worked and day discharged. The
TM/C&D Wrsrfff* OIL Co
M*me, M>
T/me ffarfe. Amott/rf,
.Mrrcf of Work
We//Mumber
T/rrte
4mouni
frva/ucinq Wel/s
Pt/mp/ng ffe/t
Pul/mq '•
Clean/nq -
Repairing Done On
State Ptoce Wortfeet
Bui/atir/gs
Tanfa, O//& Gas lines
Wafer System
Bo'/frA Sfeam /ints
a/<*We//ff/qs
A/etv Work
5 fate PtoceWortect
Bui/af/rxys
Tanks. O/7& Gas tines
IVaferSysffm
Batters a&fam/tnes
6rna//rrg
General Work
Write fftpianofion of War* Done on Back
Form 12. GENERAL TIME CARD
employee takes the discharge card to the timekeeper, who records
thereon detailed information regarding time, deduction and balance
due. The discharge card is signed by the employee and payment
218
OIL PRODUCTION METHODS
TFAMSTEffS 77M£ CARD. WfSTrffM OIL Co.
\ A/arme Afo.
ti
t|
N
!
TEJMSTEPS REPORT. A/umber of Jn/mcr/s Used .
Chargeab/e forte.
Load of.
From
To.
Time
Storte^
T/me
Ftn/sha
Hours
onJob
jtffs
Chanfa
Amount
/f6racf/rr(/ orffoaaf Wort, Sfarfe fully work ctortff crrro/wfiere-
The above /$ correct:
/
Ifaraf 'feff/nsfer.
Form 13. TEAMSTER TIME CARD
Sfortcmenf
No
PAY CHECK
from:
To.
Tots/Oars;
WESTERN OIL COMPANY
/« /
'
Pay to the Order of, /
Board.
Store.
/n fu/l for alf Service to :
dctranceSi
Tofa/,
FIRST NATIONAL BANK WESTERN O/i. (&MPANY
Balance due.
San franc/sco. Ca/t forma. (
Bv
1
} *
Form 14. PAY CHECK
DISCHJftOf CARD
WCSTERN OIL COMPANY
Form IS. DISCHARGE CARD
ACCOUNTING SYSTEMS 219
made from Revolving Fund at Oil Fields, account No. 2. The cards
are then filed alphabetically by employee's name.
Purchasing and Stores System. The main divisions of this sys-
tem are as follows :
(a) Requisitions
(b) Purchasing
(c) Receiving
(d) Storing
(e) Issuing
(f) Transfers
All purchases, whether for oil-well material and supplies or com-
missary, are purchased by the purchasing agent who is at the main
office. The only exception to the above is in case of a rush order,
then the purchase order is sent direct from the field office.
Requisitions (Form No. 16) are made out in duplicate at the field
for all purchases. The original is sent to the purchasing agent and a
duplicate is retained for field record. Purchase Order (Form No..
17) is made out in triplicate. Original is sent to the individual or
company from whom the purchase is made, duplicate is retained as a
main-office record and the triplicate is mailed to the field for field
record.
All invoices are received at the field in duplicate, and after goods
have been received and invoices checked for quantity, prices, etc., the
originals are forwarded to the purchasing agent. Duplicates are re-
tained at the field and filed for reference. A properly arranged store-
room is essential, and it should be laid out to insure a place for every-
thing and everything in its place.
All stores, whether taken from oil-well materials and supplies or
from commissary, are issued on a requisition (Form No. 18), and it
must be shown on these requisitions whether materials given out are
old or new. Stores transferred between wells or accounts, or coming
from the field to the store-room are handled on Transfer Slips (Form
No. 19). A Stock Ledger (Form No. 20) is kept for oil-well materials
and supplies and also commissary. In the commissary only the por-
tion designated as 'New Material' is used. Invoices as received at
the field are checked for prices, quantities, extension, etc., and the dis-
tribution to the account affected is also shown thereon.
When all invoices have been properly checked they are posted to
the Stock Ledger (Form No. 20), being entered as a charge to the
article affected under the caption of New Material. Charges to Old
Material are entered from the Transfer Slips (Form No. 19).
220
OIL PRODUCTION METHODS
PURCHASE REQU
Purchasing Depart
ismoN. WESTERN OIL COMMNY.
-trrrerrf- Date. 19
P/ease ora/er supp/ies, as fb/Jows
Onr/arraf
Wanted.
Mafer/a/.
Purpose
Approved
f/'e/d Manaarer- Stores- -Gommisarv Manager.
Form 16. PURCHASE REQUISITION
PUf?C>
WESTERN OIL Co.
7/7.
WSf ORDER
Date
,/Q
PL,
Mo
On
trtis
Ybur/nvoiee.
Gentlemen:
Quantity
Ptease fui
Mac/ling or
FbrtMJfnfa
-nisft fh/s Camp a
nyfhe fol/ow/ng grooafs.
Description.
$trtf> fc l//'a
Price.
Amount.
Send all Invoices to FieH Office in Dupl
Also ty. showmy nto'gftt and ffcrfv .
WepayrToctMrretevfbrpack/rHferDrayinat
Terms
WesTERN OIL COMPANY.
By;
Form 17. PURCHASE ORDER
ACCOUNTING SYSTEMS
221
STORE ROOM REQUISITION.
Dn-r*
WESTER^ OIL
/Q
COMPANY.
A/a
/ssuect for
/tec * Mo
Charge
Entered.
Quantity
Description
Pr/ce.
OUMrfer/al
NewMtxfena/
Delivered by:
Received by
Signed by.
Form 18. STORE-ROOM REQUISITION
A store-room requisition (Form No. 18) is made out for all ma-
terials and supplies desired, and these requisitions must be signed by
proper authority before being honored by the storekeeper. Each day
the requisitions, together with all transfer slips, are sent to the account-
ing department at the field, and, after being checked, priced and ex-
tended are re-capped on sheets headed Re-cap of Stores Issued and
Re-cap of Transfers respectively. They are then entered in the Stock
Ledger (Form No. 20) as credits to the articles affected, and after
7VWSFCRSUP
Cfnryt
Greet/
WESTERN OIL COMPANY.
JQ|
r Js
oA/o
Make M> Transfers
Without Trans fir S/ip.
Girt fu// /nforrrxrhon
'•ou/ff M>
t-
Jceounj«A/o.
Quantify.
Description
Pr/ce
O/WAfarfrxr/
Wf#Mb/eria/
De// versa/ by-
"*****•'
****"»'
Form 19. TRANSFER SLIPS
222
OIL PRODUCTION METHODS
STOCK LEDGER. Wesrf/fN OIL COMPANY.
Article. . Sheet No.
Maximum. Minimum. Uni+,
New Material-
~5/a; Materiat-
Suanfi
i Quart
^jp Balance
Quanfttie*.
In
Bator
ce x
d=UJ
JJLJ_
Form 20. STOCK LEDGER
having been proved with the daily total of distribution as shown on
the two re-cap sheets are filed under date of issue.
After invoices have been properly recorded at the field they are
sent to the main office and entered in the Purchase Ledger (Form
No. 21) and also in the Distribution Ledger (Form No. 22). In-
voices are first posted in the Purchase Ledger (Form No. 21) to the
PURCHASE LEDGER WESTERN OIL COMPANY Cofjfro/
Sritet No. Name, /v<>
Terms. Ae/dress.
ftGfn&rks,
Date of
Entry
Description
Check No
Dff-fe of
Invo/ce
No
Charges
y
Credits
¥// •
rrf.
.— — ^J
_J
„— - -J
s
~ J_i
JX>
— J
*• P
**•!
Form 21. PURCHASE LEDGER
account of the creditor and as they are posted, the control number and
invoice number are entered thereon. They are next posted to the
Distribution Ledger (Form No. 22) as a charge against the account
affected. The 'reverse proof posting system is used so that the
total of all credits to the Purchase Ledger must agree with the total
of all charges to Distribution Ledger.
jDtSTff/BUTON LEDGER WESTERN O/L COMPANY.
Account Account No. Sheet No
Date
No '
NO.
Am
ount
Date
invoicr
dmou/rf-
^ 1
— '
^—\
— ^
.
^
L- — '
~j
—^
~^<4
UJ
L — • — — ^
Form 22. DISTRIBUTION LEDGER
ACCOUNTING SYSTEMS
223
Machine Shop. All work performed by the machine shop must
originate from a Work Order in duplicate (Form No. 23), original to
accounting department, and duplicate to machine shop. Each Work
Order is entered on a register showing the work order, date of work
Form 23. WORK ORDER (Front)
order, made for, and date to be completed. The time of each em-
ployee in the machine shop is recorded daily on Machine Shop Time
Card (Form 24). At the close of each day all time cards are sent to
the timekeeper, who enters the employees' rate and extends the amount.
Materials for jobs are recorded on Machine Shop Material Requi-
sition (Form No. 25), and each day they are sent to the stores de-
partment, where the prices are entered and amounts extended. After
being priced and extended they are sent to the accounting department
and with the time cards are re-capped daily, showing the charges to
Form 23. WORK ORDER (Back)
work orders affected. At the close of the month, from the recapitula-
tion of time cards, and material requisitions, Work-in-Process (Ac-
count No. 16) is charged and Accrued Pay Roll (Account No. 43)
and Oil- Well Material and Supplies (Account No. 11) respectively,
are credited.
224
OIL PRODUCTION METHODS
MUCMWf SHOP TIMC CARD tVeSTfm O>L Ct
Name *£?*''* Off,:
Work Dont
"M^SH?
!K*
H£^H
tmounr
Signed
rorrm*"
Form 24. MACHINE-SHOP TIME CARD
MACHINE SHOP MATERIAL REQUISITION. WESTERN OIL Co.
Charge to ftequis/f/bn
Date, WorfOra/erMo No.
Descript/on.
Quenfity.
for Off/ce Use.
Pr/ce.
d/nouni-.
___^- — J
~~~ — t.
Form 25. MACHINE-SHOP MATERIAL REQUISITION
WESTERN OIL COMPANY
PAY ROLL REPORT.
Report of Ftoy f?o/l & Dea/uctions for Men ffr of , /9 .
ActfA
Distribution of Pay Roll
Oescrtp rion
dmounf.
*/m
Deafuc-fions
/Iceounr
1 ;,„„„„ f
g
Wells Drilling^ Set
/</?<
7/ysis
t>ff/0#
10
Wells Comp/eted,-
•
*
„
II
Oil tVeil Marr'l fr Supplies.
13
Bu//dirrg$ A Srrttc/isres
19
Oil Sys fern
?0
Got '
Zl
Wafer .
Z2
Steam ••
24
f/eefr A Teteph Sji
srem
25
'roti
•K/S
32
Advartfed Cxpfrri
n
no
PL/rrjpjnq
in
Pu/linq
nz
Cleaning
/>3
KT&pvr, Blrt*
HA
" " - -°?,Sf. *?....
120
. - -fire
,„/.-,,
Vfiba
7
121
* * » -a
07^,
•tsS-Orats
I?F
Commisary
I4A
7eamn%
763
Dnl/ing a- field Tools Expense.
-JH
Water System expense
Steam » •
f£
6as ' "
I6A
•\ ^,'< r>ine S/TOP "
91
Offl
ce
•-
92
Supertnfena/encf
na,'i i:~n/* *•*
Anal.
' W
JF
•;r:/>T>//°\ 4/7JOU
7/
We/lN?
SecftonN0
Amount
Remarks
h=t—
[— •— — ~~- S* ~J~-~ L'
'~<*~-~,
Form 26. PAY-ROLL REPORT
ACCOUNTING SYSTEMS
225
OH WELL MATCH,*.** SUPPLY KPOVT. "»*»V <* COMPANY,
ffeport of Supplies /ssuef* * Transfers Ma/ate for Month of. *9 •
<%
Description
B
1C
C#A>
?6ff
Cfffl
•)/7S
9
We//s Dril//ng^_S.f ^na/ysis 6ete>v.
/O
* Comp/etfcf.-~ • * *
//
a/ We//Mafer/a/ & Supp/fs.
/fl
gui/tf//Vf * Structures
J3
Oi/ System.
fO
Gas "
2/
Wafer •
2?
Steam •
ZJ
Fir* "
24
f/ecfrtc & Telephone System
Z5
6raa/fot ffoaats & Orounds
32
AJvarrcM fjrpenffs.
/O
Pumping.
//
Pu///nq.
>z
G fea n ing.
/3
fJepair/ng
/7
Maintenance A- ffepairs - Bvf/rffrrqs (9 Srri/ctvrts .
>ft
., Q;/ System.
/9
>• * " -Meefru: 6 Te/ephorrr Astern-
20
» ,. ., - Fire System.
Z>
» -Graraed #000"$ SGrovfjffs-
/4£
TeartniffQ fxperrse.
764
Dri/fig & r/e/a Tbo/ expense
79D
Wafer Sysfe/n expense.
82D
Steam " "
16ft
Mac/r/ne Snap *
88B
Gas Sysfe/n *
Credit Oi/Wel/Mafert'a/&Supp/ies Jcc*t A/t //.
A
to/ysis of
'et/sDrij/mg
-/recount A/f^.
fw*4 — TVMsreHS. —
Jno/ys
is ofWe/h
Comp/effcf.
&*
murm$in»s.
Form 27. OIL-WELL MATERIAL AND SUPPLIES REPORT
After the time cards and material requisitions have been re-capped
they are posted to each work order showing date, requisition number
and amount for material used, and date, employee number and amount
for labor charges. This information is not shown on the duplicate
sent to the machine shop, as the copy sent to machine shop is for in-
structions only. Completed work orders are re-capped at the close
of the month and charged to accounts affected, as shown on the work
orders, and machine shop (Account No. 84) is credited. From the
total of cost of completed orders a charge is made to Cost of Machine
Shop Revenue (Account No. 85). Work in Process (Account No.
16) is credited. This latter account will then show at the close of
each month the value of uncompleted orders.
Reports. The following reports are received from the field at
the close of each month, and from these reports postings are mad*
to the general records:
226
OIL PRODUCTION METHODS
TEAMtNG REPORT WESTERN O/L COMPANY
ftecor& of Teamirta Charges for M&ytti of. , /9 .
4. '
A-
Jccourrts
Amount
Analysis of We/Is Orttt/ng. Jcc'f- No 9
Amount
I
Wells Drilling - See Ana/ysis
We// ffffion
_ _
to
• Completed- ••
H
//
• '-Pp/it>S
•
.,-•
3±:,'J/r'jS ,f Sfr-ucf Lire's.
It
tftstem
W
•
«
SpeeLi — —
1
fftcfr ATe/epn. System.
?.<•
Gradea1 Roods S Grounds
•
jg
Adraftcffd Expenses
//i i
Pumping
///
Pul/inqi
//?
C/eammj.
1/3
ffepair/ng
Mainffnancf S /frpairs -8/dq'iaStrucfrs
• "• -Oi/ Svsfem
ua
« » -e/ee&Te/ ••
1
M " »-6rttdeaf/?offa/s ffc
AV
Commissary
/§•?
Board/rig Houses
31
T&awrrq
we
Dnl/tng & Fiefd Toa/s'fxpense
Ana/ysis oftVeUs Comp/ttret. Jccf. No/O
Amo
jnf
^ :•
Steam .
Machine Strop »
We// Section
880
AJS Sys-frm
,gj
Operations.
92
Super m tendence.
Crectif rooming Revenue dcc't 72
ffemarfa.
~Z> — I
=^-^-—~ --— '
\
^^LL>
3t^
Form 28. TEAMING REPORT
WrSTSrW O/L COMPANY1.
MACHIUf SHOP REPORT
ffepori- of Machine Shop Operations for Month of '9
Arc?
No.
Description.
Amount
Ana/ys/S
^
Wach
Frpen
fnop
TotatC,
Cost
{abo
Mate
?st
ftemarScs
dfc
Welk Drilling- SteArta/ysis below
We//s Completed- " " , "
'"\
19
20
Buildings * Sfructures.
Oil System
Gas -
.
23
f4
Wafer'
Steam «
dec trie & Te/epnoneSysfem.
Fire S^sfem
3
(jrec/ec*1 /foacfs & (sroun&s
Alrencfcf fxpemes
no
Pumping.
5
C/eomnq.
Repairing
//<?
Main ff nance » ffef.
v,rs-8Mos Attract*
• ' - Oil System.
~ -eiecraKISys
/2O
IZ/
12 E
~ - fire System
• - Grouted Poads etc.
130
/4A
Qoo/rding Mouses
Teaming
768
Drilling St field To
7/ £xpensf
79C
Wafer System £xpt
nse.
Jg
Sfevn, .,
^^
MocA/ne 5/top, Mainf. S Repairs
91
Administration 6
• Office
92
Stiperintencfffncff
Jna/ysts ofJccounf-9
I Analysis of Ace
yjr*-/0
W/iVffl Section My j Amour
t- W'ei'M^jfcf/wHv
Amount-.
6e/Jtra/ ffemar/rs
\
1 1
L-J ^ — U — i
-J — U—1
b^ —
L — ^_^ — ^^ __4
Form 29. MACHINE-SHOP REPORT
ACCOUNTING SYSTEMS
227
Pay-Roll Report (Form No. 26). As described in the Pay-Roll
system, this report is made up from the several Pay-Roil records. Upon
receipt of same at main office the information contained thereon is
posted to the General Records, charging accounts Nos. 9 to 92 inclusive,
in accordance with the classification, and crediting total to Accrued Pay
Roll (Account No. 43). Accrued Pay Roll (Account No. 43) is
ffeoor t of Water. Qas & Steam Systems, Ori///r>g &• f)e/£f Toots Revenues, Month of, /9 .
Ace*
Report of Wafer &s fern Revenues.
Acc'f-
Report of Gas System Revenues
tfr
Description.
Amot
inf.
f/f.
Description .
Amount.
6
Accounts Receivable.
6
Iccounfs ffrceirab/e
wr
B
M
D
oarcfing Mouses.
/3£
9oare/ing Mouses
165
achine Shop .
95
Senerat Expenses.
76E
n'/lina & Fte/tt Tool 'fxpense.
fBt
Oeerat/orrs.
5
Gentra) fxpenses .
/2/
Main*. & fftpairs,-6n,aeaRoaefsA6fais.
Zg
Operations.
O-fct/f Htoter System ffrrenue 4ctf7g.
Creifit fas System Revenue. -Afcfg7.
Mime.
Name
. Tbto/.
Tbtff/
Report of Drilling & fie/a Too/ Revenues
Report of Steam System Revenues.
We//No
Sect/on*
Amount
We//f/f
SectronNf
Amount.
>Ve//f/i
Section/* Amount Wf////t. nxf/o/7/V?
Amount.
Cnarafe We//s DriJ/i'nqf Acrf 9
,
Tota/
Cfiarqte Operations * J26.
Cftarqe IVe//s DriH
nqrf
cf9-Cr«ditDn /atF/fMTt.
JM v.
1 '• 75
Gnea/ttSff&m ,<rt;'' ^^ Vryfnuf Acc*t. d/ Tbto/.
Remarry:
Form 30. REPORT OF WATER, GAS, STEAM AND DRILLING AND FIELD
REVENUES
charged and the different accounts affected by pay-roll deductions are
credited with the respective amounts of deductions.
For further information and to show the amounts affecting each
drilling well, as well as each completed well, a detailed analysis is
shown at the bottom of. the report. Under each division the analysis
gives the well number, section and amount chargeable to each well.
Oil-Weil Material and Supplies Report (Form No. 27). The gen-
eral principle of handling the pay-roll report as outlined above is used
228
OIL PRODUCTION METHODS
CAStNG REPORT HfcSTCftN OfL COMf^MY
ffranrotCMm «<W. **v>#> of. f
Me
B
Humfirrof
Stir
ivri&t
*j£JZ
c£?"n
' ffcmarts
Tofv/
ffscord ofCastng Returned, Month of.
'f
IVr/t
o'frret
s,zr
Weight
^r
ratal
Charyfj
^ /remarks
JH-
TMa/
Summary
feet
Amou
Casuxr m IVrl/S:- first of Month
Casing used 'duruiq Mont/!
nr«
Cffsmg Rstvrrvct durmg Morrt-h
Casmf m IHtJj at DcrteJ J
Form 31. CASING REPORT
Pffooucr/oN REPORT WESTERN O/L COMPANY
ffecom/ of O// Proa/ucf/on for Monfh of /<?
"%
rota/ 86/s
for/Month
\ Percent ~
%,2%7/Z,
rota/ fours
rro.t'vr.'rrg
£frn££f
Jrerarcre
Bb/s per da*
Of ,'4 ,~<«u: '
ffemarfrs
Toto/s
Summary
0e-fo//s
ToMs
/n Storage f/rsi- of Month
Proa/uc-f/on a/ur/ngMonfti
Less Lease Consumption
/riSfvraqref//-stofMonfnaf*ocfucecfafunhgM>nfft
Less Sh/pmenfs atur/ng Morrffi
In Sfvr&Qff 0f Ocrfe (
Form 32. PRODUCTION REPORT
ACCOUNTING SYSTEMS
22Q
OIL SALES REPORT WESTERN OlL COMPANY
Record of 0/1 So/a/ & Used for Ft/el - Month of 19
f/o
Account Bom
•/S perBbl
Amount
IF
-.". \ Sftr
^ /*w
t/SDri t/na
vunt 'yy
gj|
lount
6
Accounts ffeceirable-fsee Analysis)
9
Welts Dnllinq- (. • )
760
On/ling * fieU Tool Expense
79C
Water System
828
Sfeer/rr ,
ISC
Machine Shop.
IZ/
Matnt&./?epairsrGraettdfloadS;6rt>unt
Credit OiJ Sa/fr /tcct M> 6O.
AtKT/ys/s ofOr/S&/e:5~Accout
7fs ffeceivabterMonffr of.
/$
/fame. 00rr
r/s. otrBtx dm*.
VJnt f/ame Barn
t/S. perSU
Jmc
lunf
Gamed Forward,
ratal
Form 33. OIL-SALES REPORT
in handling this report. The accounts affected in the classification are
charged and Oil- Well Materials and Supplies (Account No. 11) is
credited with the total issues for the month as shown by the material
requisitions. From the recapitulation of Transfer Slips (Form
No. 19) accounts are charged with the total received through
transfers and credited with the total issued through transfers.
Account No. 11 will show charges for all materials going back
into stock from the field. Wells drilling and completed wells show
by individual wells a complete analysis of charges from Account
No. 11 as well as charges and credits through transfer to or from
other accounts.
Teaming Report (Form No. 28). This report shows the total
monthly earnings from team operations and from the report the re-
spective accounts are charged and Teaming Revenue (Account No. 72)
is credited. The revenue arises from charges for the use of teams at
going rates. All expenses of operating the teams are charged to team-
230
OIL PRODUCTION METHODS
W&TERN OIL COMPANY.
Comparative S+atement of Assets- Liabilities & Capital Worth for Period ending ~ 19
T,tle of Accounts.
This year
I Last Year
— ^— — ^ _^_
ASSCTS.
De
tei/
Total.
Detail n
tal
C1SH ASSETS.
/
fferolwnaFund- San Francisco.
*
Of/ Fie/ds
J
first National Bank- San Francisco.
4
' • - Bakers field
*
Traveling Funds
CURRENT ASSETS.
6
Accounts /receivable
7
Loans- a- Motes Receivable.
8
Personal Accounts.
WELL DEVELOPMENT ASSETS-
9
Wells Dri/lmq - (See Analyst sj
/O
* Comp/ettd-CSeednotfS'S)
INVENTORY ASSETS.
/I
Oil We/lMaftaal <* Supp/,es .
12
Commissary.
'?
Boara-mg Houses .
/4
Hay . cirai/T 8e fffeaf-
/f
Macfune S/roff- tVerk/n Progress
PLANT ASSETS.
Lands.
, /*.
Leases.
t±
Bui/d/nas 3r Structures.
HO
Oil System
^/
Gas n
Water . '
JjL
Steam,'
f/re » .
Z5
f/ectr. A re/ep*. System.
£9U/PMENT ASSETS.
5k
Horses, Wagons & Harness.
*9
Off,ce rwiprnent.
30
Dn///f7g & f/e/ft Too/s.
3t
Shop Machinery and Too/s.
J*
Commissary Equipment-
DEFERRED ASSET'S.
33
/la/danced Expenses-
34
Un expired /n sura nee.
to
" Taxes.
36:
5tar/bnerjt & Office Supp/i'es-
Tata/ Assets
LMBIL/T/ES.
CURRENT LIABILITIES.
40
Accounts Payable.
4/
Loans A Notes fbvat>/e.
43
- Pavffo//.
RESERVE LIABILITIES-
ffeserve for Qepreciation-Exhaustw of Oil Lands.
45
•• " -We/to.-
46
-P/ant.
^
r " -Eauipment
Total L idbi/i ties
CAPITAL WORTH.
49
Authorized Capita/ Stock •
Wet Capita/ SfocSr/ssued
JL
Surplus Ad/us tmenf
S2
' At Date-
Form 34. COMPARATIVE STATEMENT OF ASSETS, LIABILITIES AND
CAPITAL WORTH
ing under the proper classification and by crediting teaming revenue
with the use of teams at going rates it enables the company to
determine whether it is better to operate their own teams or hire
outside teaming.
As provided in the previous reports, the individual drilling wells
and completed wells share the respective charges for teaming
service.
Machine Shop Report (Form No. 29). This report is made up
from the recapitulation of completed orders. The respective accounts
ACCOUNTING SYSTEMS
231
Wt-sre.ffl/ OIL COMPANY
^^"^f . ^•"••^^^^^^ ..^ ^^^^_ _
iasf
'9
Kfar
,V
Description
\CurrtntHitonth
Mo
loOett
CaertntMmfh
Mo
foOffte.
-f-
Oil Sa/es
Gross Gam
£7
Oil Well Materials & Supplies Sales
64
Cost ofOi/ Well Ma ferial f SSvpp/res So/dS- Issued
dross Gam
t,6 •
Commissary Sales
67
Cost of Commissary Safes & Issues
Gross ffain
es.
Boarc/mcr House ffevenue.
"0
Cost of Operating Bearding houses
Grvss Gam
72
Teaming Revenue
2
Cost o'f Operating Teams
Gross Gain.
7-7
Onll ma S FieM Tool Revenue '
-^
Drilling & field Too/ Expense
Gross Gain
TV
Water System Revenue
7-)
Cost of Operating tVarer System
Cross Gain
HI
>"V,-.~7 ^y^/;V^7 ,^V> ,^7^'<-
•
Cost of Operatic, Steam System
Gross ffain
S4
Machine Shop Revenue
85 \
Cost of Machine Snop Revenue
Gross Gain
87
6as System Revenue.
86
Cost of Operating <5as' System
Gross ffam
Total Gross Ga/n
GENERAL EXPENSES
91
Adm/m'sfrative & Office Salaries
97
Sufer/n fenofencf
a j
Office Expenses
94
Sfaf/onery & Off if e 5upp/t£S
'Jf
Ofher General Expenses
"6
Insurance.
97
Taxes
9S
Rents
.99
Telephone A Telegraph
.'00
Traveling Expenses
1 01
Commissions
IQ2
Legal Expenses
To fa/ General Expenses
Less % Charged to Production
L ess % Charged to Operating.
' Tofal Deductions.
Nef General Expenses
Mpt Operat/nq. Gam .
MISCELLANEOUS GAINS & LOSSES
104
Miscellaneous (jams
lOi
Discount Received
' CC'
Interest Received
ro-ta/
'07
Miscellaneous Lasses
fffg
Discount /Wowed.
IO3
Inferest- Paid
To-tal.
Wet Miscellaneous Gain- Loss
IS
Net Gain for Period-
*>/
Surp/uf first of Period
52
Surplus /It- Oate
Form 35. COMPARATIVE STATEMENT OF REVENUES AND EXPENSES
affected are charged and Machine Shop Revenue (Account No. 84)
is credited with the total.
There is also shown on this report an analysis of labor, material
and expense on completed orders. The total of this represents the
cost of completed orders and from this information Cost of Machine
Shop Revenue (Account No. 85) is charged and Machine Shop-
Work in Process (Account No. 16) is credited.
Report of Water System Revenues.
Report of Gas System Revenues. . T-,
>Form No. 30.
Report of Steam System Revenues.
Report of Drilling and Field Tool Revenues.
232
OIL PRODUCTION METHODS
WfSTCRN OIL COMFMNY
Analysis of Production a Opervrtinar Costs for Month of r9
Acct
This Year
Last Y"eor
fV°.
Description
Current Montt, —M
ofoDate
Current Month
— MotoDate
PRODUCTION COST
DIRECT
I/O
Pumping
III
Pulling
II?
Cleaning
113
Repairing
//4
General Expenses %
Total Direct Cost.
IND/ffEC
J
115
Oeprei
"/arion- Ex ha
ust ion o
f Oil Lands
116
• - ofWetls
Total Indirect Cost
To fa/ Production Cost
OP£fi
ATING 0
1ST.
17
Mainteno
nee A Repair
s-Buildir
qs 8 Structures
18
,
•Oi/Sys
tern
19
,
,
- tlecfr
<c A Telephone System
go
*
0
-Fire S
ys/em
zi
•
•
-Grade
ctffoads a Grounds
ft
- » -Furniture S- Fixtures
2}
-Office Equipment
?4
fjas Syst
rm Charges
?5
Water •
0
26
Steam -
/27
Teaming
g
/Z8
Oepreaa
'ton- Genera
/
Extraora
nary iosse.
r & Expe
rises
/30
ffoya/he.
/J/
&fnera/ Expenff* %
Total Operating Cost
it
if '/a
Charged to Derf/0/yment
Net Operat/ng Cost
Tat
7/ Gosto
f Months Production
15
0/1 'on
Hand- Firs / of Period
Tofo
'Cost- Oil on
f/0rrdf/r
rt offrnodtkProdL/ced
:
- -Oi/So
/d and &
onsumed
15
Ya/ue
yfOi/on
Hand End of Period
Bon
e/s of Oi/ or
tfarrd- f
nd of fer/od
Cosi
perBarre
- Direct
1 Production
- Indere
r/
*
,
- Opera
f/ng
Total Cost per Barrff/
Section
Previously Expended
Expended this Month
Expended to Date
tf?
Af°
ffOri//ed
AmoufTt
Ff Ori/fed
4 men rrl
Cosfprfi
Ft Onl/ea
Amount a
iffffr
Form 36. COMPARATIVE ANALYSIS OF PRODUCTION AND OPERATING COSTS
The information for these reports is consolidated on one sheet
and, as in the case of the previous reports, the accounts affected
are charged and the respective revenue accounts are credited. The
information compiled on this report is obtained from recapitulation
of the details of operation. Going rates for charges for water, gas,
steam and the use of drilling and field tools are established and
upon these rates is determined the revenue earned.
Casing Report (Form No. 31). A detailed record is kept of all
casing issued out of stock as well as all casing received back into stock
ACCOUNTING SYSTEMS
233
Form 37. COMPARATIVE ANALYSIS OF DEPARTMENTAL OPERATIONS
and at the end of the month a casing report is made up showing the
complete transactions by wells. From the report (Account No. 9)
Well Drilling is charged and Casing, under Account No. 11, is
credited with all casing issued. A contra entry is made for all
casing received back into stock. The individual well accounts are
charged and credited in accordance with the classification.
Production Report (Form No. 32). This report is self-explanatory
and it is only necessary to add that no closing entries are made there-
from, as it is for statistical purposes only.
234 OIL PRODUCTION METHODS
Oil Sales Report (Form No. 33). From this report, an entry is
made at the close of each month charging the respective accounts with
the oil sold as enumerated in the classification and crediting (Account
No. 60). A detailed list of account receivable sales is shown at the
bottom of the report. The total of this list must agree with the total
as represented by Account No. 6 at the top of the report. An analysis
of charges to individual wells is also shown.
Financial Statements. Reports should be sent from the
field to the main office, and must cover every operation, so
that when received, the information can be posted direct to the
general records without the necessity of voluminous correspond-
ence in order to receive enlightenment upon certain subjects. The
records at the main office should be so arranged that with very
little effort an intelligent financial statement can be abstracted
therefrom. These statements represent in terse form the complete
operations and should consist of the following:
(a) Comparative statement of assets, liabilities and capital
worth (Form No. 34)
(b) Comparative statement of revenues and expenses
(Form No. 35)
(c) Comparative analysis of production and operating costs
(Form No. 36)
(d) Comparative analysis of departmental operations
(Form No. 37)
INDEX
A PAGE
Accidents to producing wells... 199
Accounting systems 209
Adamantine in rotary drilling... 121
Adapter 108
Adjuster grip 153
Agitating string 146
Air, Dehydrating oil by com-
pressed 168
American Well Works 113
Air-lift 158
Anticline. 36
Anticlinal theory 37
Artificial flowing of oil wells 146
Asphalt base 22
Associated Oil Co. Air-lift 160
Auger-stem 93
B
Back-brake 35
Back-pressure valve 125
Bailer 97
Bailer methods of cementing wa-
ter off 133
Baker cement plug 134
Baker shoe 84
Baku gusher 143
Band-wheel 59, 62, 64
Band-wheel, Material for 60
Barrett jack and circle 90
Beaume scale 24
Bell socket 202
Benzine 26
Blasting to loosen string of
casing 110
Bleeders 174
Blowout preventer 125
Boilers 71
Boiling point 26
Boot-jack 178
Bottom-packer method of ce-
menting water off 137
Brace 57
Broken drilling line 176
Bulldog tubing spear 200
Bull-roping 94
Bulldog-spear 179, 191
Bull-wheel 59, 64, 65
Bull-wheel, Material for 60
Bull-wheel posts 59, 64
Bumpers 58
Burning wells 145
Butt weld . 82
C PAGE
Cable-tool method of drilling... 21
Calf-wheel 59, 65
Calf-wheel, Material for 60
Calf-wheel shaft 68
Calipering tools 175
Canadian pole tool drill 18
Capping gushers 144
Casing 78
Casing-bowl 179, 202
Casing, Collapse of 198
Casing cutter 194
Casing, Fishing for 189
Casing-head 153
Casing pulley 58
Casing shoe 84
Casing-sub 193
Casing, Weight per foot 83
Cellar 87
Cement plug 134
Cementing water off by bailer
methods 133
Bottom-packer methods .... 136
Disc methods 135
Packer methods 135
Perkins method 135
Pumping methods 135
Tubing methods 137
Centrifuge 170
Chisel-point bit 120
Churn tool method, First used.. 18
Clays, Shales and 32
Clinometer 35
Circulating head 127
Collapse of casing 198
Collapse of stove-pipe casing.... 105
Collapsing pressure of casing. . . 86
Color of petroleum 26
Combination socket 181
Combined rotary and standard-
drilling 128
Compressed air, Dehydrating oil
by 168
Compressed-air pumping 158
Concrete tanks 171
Conglomerates, Gravels and 33
Contours 42
Controlling gas pressure 125
Cordage 74
Cottrell process of dehydrating
oil 164
Cracker line 77
Crane 88
Crown 58
236
OIL PRODUCTION METHODS
PAGE
Crown block 58
Crown block iron 68
Crown-pulley 64
Crude oil, weight per barrel 25
Crude oil, weight per cubic foot 25
Crude oil, weight per gallon 25
Cutting casing 194
Cutting casing by ripping 195
Cutting the drilling line 182
D
Dart-bailer 98
Dehydrating oil 163
Dehydrating oil by compressed air 168
Dehydrating oil by direct heat . . . 167
Dehydrating oil by electricity 164
Dehydrating oil by indirect heat.. 168
Derrick 57
Derrick legs 57
Derrick sills 57
Development accounts 209
Diamond-point bit 120
Die-nipple Ill, 197
Dip 35
Direct heat, Dehydrating oil by. 167
Disc-bit 122
Disc method of cementing water
off 135
Distillate* 27
Dog-leg 77
Dome structure 40
Dos Bocas gusher 143
Doubler 58
Drag bit 120
Drag shoe 121
Draw works 115
Drill-collar 123
Drill-stem , 116
Drilling accounts 209
Drilling-bits 93
Drilling engine 69, 70
Drilling in sharply inclined for-
mations 109
Drilling-jars 92
Drilling prospect holes 112
Drilling report 51
Drilling tools 90
Drilling up a bailer 179
Drive-clamps 102
Drive-head ,.... 102
Driving screw casing 105
Driving stove-pipe casing 102
Drive-pipe 84
Dynamite, Use of to clear a well
of drilling tools 186
Electrically operated drilling
tools 100
Electricity, Dehydrating oil by.. 164
PAGE
Ehnore process 27
Emulsified oil 163
Engine block 67
Engines 67
Engine sill 57
Equipment, Rigs and 55
Evaporation of oil 171
Exclusion of water below the oil-
sand 141
Exclusion of water from oil-
sands 130
Extinguishing oil-well fires 145
F
Fair elevator 105
Faults 38
Financial statements 234
Fire at oil-wells 145
First oil-well in the United States 15
First production of crude oil.... 15
Fishing for casing 189
Fishing for lost tools 175
Fishing tools and methods 175
Fishing tools, principle of 176
Fish-tail bit 120
Flash point 26
Flowing wells 143
Fox trip casing spear 191
Friction pulley 59
Frozen pipe 109
Futhie-Hiveley pump 150
G
Garbutt-rod 149
Gas-burner 73
Gas for fuel ....154, 171
Gasoline 26
Gas pressure, Control of 125
Gas pump 173
Gas traps 171
Geology 28
Girt 57
Graphic log 52
Gravels and conglomerates 33
Gumbo 50
Gushers, Control of 143
H
Handling oil 169
Headache post 58
Heat, Dehydrating oil by 167
Heaving plug 113
Heaving sands 32
Hitching-on 99
Hollow reamer 184
Horn socket 188
Hydraulic method of drilling. ... 21
Hydrometer 24
Ideal oil-sand . .
Impression block
I
. . . . 30
176, 202
INDEX
237
PAGE
Inserted-joint casing 84
Intermittent flowing wells 146
Jack and circle 90
Jack-post 59
Jar-knocker 186
Jarring a string of tools under
strain 187
Jarring both ways 182
Jars for fishing 176
Jar-up spear 191
K
Katalla, Alaska, Oil seepage near 47
Katalla, Alaska, Oil well at 26
Kerosene 27
Kinney valve 150
Knuckle post 58
Lake View gusher 143
Landas valve 150
Lap weld ' 82
Larkin bailer 156
Larkin wall packer 147
Latch-jack 178
Left-hand pipe 207
Lewis valve 150
Limestone 33
Liner 108
Line wells 50
Log of oil well 212
Logs 50
Lost tools 175
Lubricating 126
Lucas gusher 143
Lumber lists for derrick 59
M
Machine shop accounts 223
Magnetic fishing tools 189
Main sill 57
Mandrel-socket 179
Manila rope 74
Maximum lift for pumping oil
wells 149
McLaughlin gas trap 171
Metric ton 16
Milliff system of dehydrating oil 168
Milling tool 184
Models to show structures 53
Monocline 37
Morahan bailer 98
Mother Hubbard drilling bit 94
Mouse trap 203
Mudded up 115
Mud sills 57
Multiple pumping 158
N
PAGE
Naphtha 27
Nose sill 57
Occurrence of petroleum, Rela-
tion of rock structures to the. 34
Oil burner 72
Oil, Origin of 33
Oil-well pump 148
Origin of oil 33
Outcrops 48
Over-shot 205
Overturns 39
Packer method of cementing wa-
ter off 135
Paraffin base 22
Parker valve 150
Parsons & Barrett combination
method 129
Parted casing, Recovering. . .197, 200
Parting of stove-pipe casing 104
Pay-roll system 211
Perforating casing 195
Perforations 160
Perkins method of cementing wa-
ter off 135
Pin-slips 182
Pipe system for handling oil 169
Piping oil to storage 169
Pitman 66
Plunge 40
Polished rod 153
Pony sill 57
Pood 16
Principle of fishing tools 176
Producing-wells, Accidents to... 199
Production 143
Production accounts 210
Production, Measuring of ; . 169
Production of petroleum in Unit-
ed States 16
Production of petroleum in the
world 18
Properties and uses of petroleum 22
Prospect holes for oil 112
Pull and jar in fishing operations 187
Pulling a well 154
Pumping accounts 210
Pumping-jack 158
Pumping methods of cementing
water off 135
Pumping oil 148
Pumping-power 158
Pump, Oil-well 148
Purchasing and stores system. . . . 219
238
OIL PRODUCTION METHODS
R PAGE
Reach-rod 64
Recovering casing 189
Recovering drilling-tools 180
Recovering parted casing. ... 197, 200
Recovering twist-offs 205
Relation of rock structure to the
occurrence of petroleum 34
Reports to main office 225
Residuum 27
Reverse lever rod 58
Rig irons 66
Rig iron list 67
Rigs and equipment 55
Rig, Standard drilling 56
Ripping casing 1%
Rix, Edward A 158
Rock :. 51
Rock structure 34
Rope-grab 177
Rope sockets , 91
Rope-spear 177
Rotary drilling for prospecting. . 126
Rotary fishing tools 203
Rotary method of drilling 21, 113
Rotary over-shot 202, 206
Rotary shoe 126
Rotary table 114
Sampling oil tanks 170
Sampson-post 59
Sand-line sheave 64
Sand pump 156
Sand-reel 59, 63
Sands and sandstones 30
Scott elevator 105
Screen-pipe 162
Screw casing 81
Screw casing, Dimensions of. ... 83
Sediment, Limit of 170
Sedimentary rocks, Classes of. . 29
Seepage 46
Shales and clays 32
Sharp & Hughes rotary bit 122
Shell 51
Shipping 171
Shooting a drilling bit 186
Shooting wells to increase pro-
duction 163
Shrinkage of oil 171
Side-rasp 184
Side sills 57
Side-tracking casing 110
Side-tracking casing by shooting 195
Side-tracking lost bits by shoot-
ing 186
Single-link elevator 107
Sinker-bar 104
Sisal rope 74
Slide tongs 125
PAGE
Slipper-out 19
Slips 176
Slip-socket 180
Snow-Kidd rotary over-shot.... 206
Sockets for manila rope 91
Sockets for wire rope . . . 91
Specific gravity, Definition of. . 24
Specific gravities of typical oils.. 24
Spring pole drill 18
Spacing of wells 49
Spear, Wash-down 205, 207
Spider 105
Spring over-shot 205
Spud 184
Spudding-in 98
Spudding-shoe 98
Standard drilling rig 56
Standard drilling rig, Schedule of
parts 58
Standard method of drilling. . .21, 87
Star drilling machine 20, 21
Starter joint 80
Steel derricks 56
Steel sucker rods 152
Stem-swab 147
Sticky clay 51
Storage tanks 170
Stove-pipe casing 79
Strike 35
String of casing 78
String of drilling tools 90
Structure, Rock 34
Sub-sill 57
Sucker rods ., 152
Sucker rods, Recovering 202
Sucker-rod socket 203
Suction-bailer ^ 180
Surface indications of oil 46
Swab 147
Swage 198
Swing-lever 64
Swivel 118
Syncline 36
Tail board 58
Tail pumps 169
Tail sill 58
Tanks for storage 170
Telegraph cord 58
Temper-screw 99
Testing oil samples 170
Thief 170
Thompson's head-gear for com-
pressed air pumping 160
Tight-hitched 109
Tool-joints 91
Tool joints for rotary drilling... 122
Tool wrench 96
Tool tongue-socket 182
INDEX
239
PAGE
Topographic maps 42
Tower 51
Trip spears 191
Tubing over-shot 202
Turn-back starter 80
Turntable 116
Twist-offs 205
Two-wing rasp 184
U
Uncoiling wire rope 77
Unconformity 41
Under-reamer 95
Unit of volume 15
U. S. barrel 16
V
Walking-beam 59
Wash-down spear 205, 207
Washing oil wells 162
PAGE
Water and oil, Separating 163
Water below the oil-sand, Ex-
clusion of 141
Water-covered storage tanks.... 170
Water, Exclusion of from oil-
sands 130
Water in drilling Ill
Water-string 131
Water table 58
Well log 212
Wells, Location and spacing.. 49
White, I. C 37
Wildcat well 22
Willard circulating head 128
Wilson elevator 105
Wilson under-reamer 95
Wire rope 75
Wooden sucker rods 152
Working barrel 149
World, Production of petroleum
in . 18
£[VERSITY OF CALIFORNIA LIBRARY
book is DUE on the last date stamped below,
chedule: 25 cents on first day overdue
50 cents on fourth day overdue
One dollar on seventh day overdue.
:
:iOV 2 4 1947
DEC 19 1947
JAN 12
6
JAN 2 0
.*<•)
2 1952
LD 21-100m-12,'46(A2012sl6)4120
M127125
THE UNIVERSITY OF