WHAT'S IN IT
FOR ME?
"Peace," the politician demanded.
We have peace.
"Abundance," the candidate promised.
We have abundance.
"Full employment," the demagogue pleaded.
We have full employment.
But even with peace, abundance and full employment across the nation,
Joe Worker wants to know "What's in it for me?"
Sure, he knows that machine power has been boosted nearly fivefold since
1910; that we have doubled and redoubled output in our factories and
amazed the world with the rich bounty of our farms.
Joe knows that although we have less than 7% of the world's population
we use 54% of its telephones, ride in about 85% of its automobiles and have
a toe-hold on 50,000,000 savings accounts. Pretty clean-cut sort of people,
too, with 92%. of all bathtubs on the dirty old globe. And when we shuffle
off this mortal coil, we'll leave behind about 70,000,000 life insurance policies.
Okay, so we've got life insurance and lots of production. But maybe we'll
have another depression. And look at the high prices! Where do we go
from here?
That we can answer straight from the record. IF we maintain our level
of production on farm and assembly line, IF we stay in business the American
way, we can't go anywhere but onward! Promises don't count; propaganda
doesn't fill the bread-basket. Your best bet in forecasting the future is to
examine the past. And here in America we have climbed out of the wilder-
ness and cleared a path to plenty, with every shining, upward achievement
graven into imperishable record for the ages!
"What's in it for me?" is not a selfish question.
A man's first duty is to his family and his children. And when he properly
discharges that duty, he can better serve his grateful country. All of us
here in America are workers. We've had a dictatorship of the proletariat
because we workers also own the businesses, manage the mines, purchase the
stocks, serve on boards of directors and create music, literature, art and
bathtiibs.
There's plenty in it for all of us, if we stick together in the American way
of doing business!
ON THE COVER
Modern and efficient^ Ryan Aeronautical
Company^s 43-acre Sait Diego plant ac-
celerates its peace-time pace.
RYAN'S NEW MAGAZINE
No, it isn't new. This, the first issue of
RYAN REPORTER, is more accurately a con-
tinuation of our publishing endeavors w^hich
had a necessary interruption after V-J Day
when all aircraft manufacturing activity
shrunk to a low level.
When the first issue of the old RYAN
FLYING REPORTER made
back in 1941, it
present slick paper
For the first twc
cut on stencils and
graph machine. £a
off .
ppearance
from the
laboriously
Dw^n mimeo-
ch succeeding year, how-
ever, it constantly changed for the better. A
full time editor joined the staff; w^e obtained
better pictures, better art work; more people
contributed material. In addition to the
monthly magazine, we printed a weekly news-
paper for our 8 5 00 employees. And then in
August of 1945 publication was suspended
as our employment w^ent dow-n to only a tenth
of our w^artime peak.
With the expansion of recent months, we're
off now^ to a completely new start with a new
staff and format, and lots of ideas which
w^e^re sure will hold the interest of our diver-
sified readers.
The RYAN REPORTER will strive to please
you all . . . employees; Navion owners, dis-
tributors and dealers; stockholders; top avia-
tion editors and writers; Ryan Metal Products
customers; top officials of the armed services;
San Diego civic leaders, and all who have a
vital interest in Rv.in.
Charles M. Hatche
JANUARY, 1949 VOL. I, No. 1
PiihlnhcJ Monthly By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
news editor
. . . Frances L. Kohl, art and production editor Robert F. Smith, Na
Don Doerr, chief photographer William Wagner, editorial director.
«»
THIS IS RYII
"A better place to tvork — tvhere craftsmen
are protid of their products!"
From production lines of the 43 -acre plant of
Ryan Aeronautical Company flow a steady stream
of commercial and military airplanes . . . guided
missdes . . . exhaust systems for transport and
cargo planes ... jet engine components for military
fighters and bombers . . . rocket engine accessories
. . . major components for aircraft manufacturers
. . . and other specialized metal products.
Through the gates of the Ryan plant daily flow
thousands of employees. Work goes forward on a
multi-shift basis to produce high quality planes
and aircraft metal products for peacetime com-
mercial use, and for the military services to use in
keeping the peace — for Air Power is Peace Power.
But Ryan is far more than just 640,197 square
feet of production area, and the people who build
its products.
Ryan is 2,415 skilled men and women employees
devoted to their work and proud of their associa-
tion here. It is the 56 employees with more than
ten years service, the 79 1 who have been here more
than five years and 1,5 68 others who have applied
their skills here for lesser periods.
(Continued on next page)
Ryan is also the 1,640 owners who have invested
their savings to provide the extensive buildings, the
equipment, the tools required to furnish nearly
2,500 workers with the facilities needed to give
them gainful employment.
It is the engineer on a three-weeks-away-from-
home business trip, who assures Ryan manifold
customers of the finest in service from our prod-
ucts. It's the Metal Products sales representative
knocking on the purchasing agent's door in Balti-
more, Maryland, seeking out the business which
keeps the rest of us at work.
Ryan is the safety engineer, the insurance expert,
the nurse, the personnel counselor; who make up
the human side of business.
It is the parts department clerk who comes down
at night long after his regular shift to ship a part
on the night airliner, so Navion Owner Smith of
Muskogee, Oklahoma, may have his plane ready
Tuesday for an important business trip to Monter-
rey, Mexico.
It is the electronics expert working behind closed
doors, in virtual isolation from other employees,
and with little recognition, that Ryan — and Uncle
Sam — may lead in guided missile development.
It is the proud widow operating the flange grinder
who, in the finest American tradition, looks not
to others for charity, but in self reliance works
that her children may have the benefit of a secure
home and the opportunity for a good education.
Ryan is the skilled welder from the production
line catching the late plane for Seattle to be on
hand next morning to help a manufacturer there
get his Ryan manifold-equipped cargo plane into
the sky.
It is also the knowledge that here a good job is
measured not only by good wages for good work,
but by a feeling of accomplishment in a job well
done.
Ryan is the small group of technicians on the
desert sands of New Mexico, following the swift
flight of our Firebird guided missile as it speeds
through the clear, blue sky.
It is our pride in the reputation we have that
Ryan is a Better Place to Work.
But beyond our own doors and organization,
Ryan is even more than this.
It is the 1,500 owners of Navion airplanes . . .
progressive business and professional men who have
learned the value of owning their own planes.
Ryan is the flying farmer, the oil drilling contrac-
tor, the doctor, the manufacturer, the salesman,
who have found they can "get there" three times
faster by Ryan Navion than by surface travel.
It is the pilots of planes on the Berlin Air Lift,
who know they may expect reliable service from
the Ryan exhaust systems of their four-engined
C-54 planes.
Ryan is the 23 distributors and 100 dealers in
the United States who sell and service Ryan Navion
planes; it is the 7 export distributors who represent
us abroad.
It is the 8-year-old "ahead-of-its-day" Ryan ST
low-wing monoplane of the Melbourne Flying
Club, which Australian aircraft experts today still
describe as "truly a modern masterpiece of aero-
nautical design.
Ryan is the small airline fleet of Navion planes
owned by South African Airways, which fly over
the vast expanses of the African veldt.
It is the pilot of the new AJ-1 Navy fighter —
powered by one jet and two conventional engines
— who knows that Ryan engineers and workers
pioneered a new field when they were first in the
world to combine jet-plus-propeller power in the
famous Ryan FR-1 Fireball.
It is the more than 150,000 exhaust systems
Ryan built during the war years alone; the gun
turrets, wing panels, tail surfaces, and other war-
plane components we built.
It is that greatest of radio personalities, Arthur
Godfrey, Ryan's proudest Navion owner and most
vocal advocate. It is Gilbert Cahen D'Anvers, whose
extensive ranch interests require the use of two
Navions in Paraguay and Argentina, where a plane
is frequently the only practical method of travel.
Ryan is all this — and a great deal more. To
faithfully report that story is the purpose and ob-
jective of the Ryan Rcporfcr and its editors.
THIS IS THE
lUETU nmm Mmm
^Their reputation as untarnished as the
stainless steel they have mastered!"
"RECIPE FOR SUCCESS: Take assorted metals. Add
machines. Mix liberally with skilled artisans. Pour into assem-
bly lines and keep those lines moving. Decorate and display to
customers. Follow up u'ith superb service."
That's the way we might describe the Metal Products Divi-
sion of Ryan Aeronautical Company — were we writing a
cookbook. Hov/ever, the Metal Products Division might better
be described as one-half of the company's dual personality,
competing in good natured rivalry with the Airplane Division,
whose task it is to create and sell Ryan airplanes — both the
piloted and pilotless types.
When it comes to making and selling such seemingly un-
glamorous items as manifolds and tail pipes and heat ex-
changers. Metal Products steps promptly to the fore. It has
been stepping so promptly and so efficiently that Ryan's total
business on products allotted to this section account for approx-
imately half the company's dollar volume.
For a dozen years now, Ryan has maintained a position of
leadership in the design and manufacture of heat and corrosion-
resistant stainless steels for aircraft use. Because of the tre-
mendous temperatures generated by modern engines, by both
reciprocating models and the newer thermal jet types, knowl-
edge of the latest steels and alloys has been vital to companies
competing in the field of aviation metal products. Since pre-
war times, when Ryan was working closely with the Air
Materiel Command in the development of such then advanced
manifolds as those used on the Douglas B-19 bomber, this
company has been a major source of supply for aircraft exhaust
systems made of the latest stainless steel alloys.
More than 150,000 manifold engine sets have been pro-
duced to date by Ryan. Practically every major aircraft manu-
facturer in the U. S. has at one time or another used Ryan
exhaust systems as standard equipment on its transport and
military planes.
(Continued on next page)
During World War II Ryan production lines fed exhaust
systems and other parts into such noted craft as the Douglas
C-47 and C-53; Douglas A-20 and DB-7B series; Douglas
C-54; Republic P-47 Thunderbolt; Lockheed's series of Hud-
son bombers; Boeing B-29; Grumman F6F Hellcat; North
American AT-6; Consolidated PBY Catalina and the Douglas
B-23.
In the post-war market, constant research and experimenta-
tion plus a keen awareness of current and future needs has
marked the upward spiral expected of this company. As the
only manufacturer of jet and gas turbine components that
has and is now also designing and building jet airplanes, Ryan's
practical background presents unique attractions to the mili-
tary services in the new age of jet propulsion.
The Metal Products Division turns out a heterogeneous
collection of business which sometimes amazes even those in
the shops accustomed to work which ranges from tiny parts
weighing only ounces to huge fuselage assembles. But whether
our craftsmen are turning out PB4Y-2 anti-icing kits or
Boeing B-50 collectors; North American short stacks or Aero-
bee Sounding Rockets; McDonnell tail pipes or AiResearch heat
exchangers, you can bet every machinist and welder and in-
spector is giving his best.
"Before you can sell a product you must make it. Before
you make it you must have the skill. And after you have the
contract you must continue to improve your products and
provide the service to keep them flying." That about expresses
the philosophy which guides the men and women in the Metal
Products Division. Included in their ranks are salesmen, scien-
tists, researchers, draftsmen — workers of special techniques,
all fired with determination to make good so that Ryan can
continue to lead. The Division operates as a tactical team
drawing upon all of Ryan's varied resources.
Evidence of that team's success is the steady flow of exhaust
systems leaving our benches and presses for such world-famous
planes as the Boeing Stratocruiser, the Superfort and the Strato-
freighter.
Ryan is literally "flying round the world" every day, its
exhaust systems gracing such craft as the Douglas C-J4 Sky-
master, now doing such noble work on the Berlin airlift, the
Douglas DC-6 and C-74 Globemaster; Consolidated-Vultee's
"240" airliners; Northrop's B-3 5 Flying Wing; Lockheed's
P2V-2 Neptune, pride of the Navy, and the Fairchild Packet
Flying Boxcar, giving a vital boost to freighting between
Western Europe and Berlin.
With the entire field of thermal propulsion practically ex-
ploding into proportions undreamed of a few years ago, Ryan
already has undertaken all of the major assemblies, except
controls and fuel pumps, for the Menasco AJ-20 ram-jet
engine, and is currently busy with the Air Force-Navy spon-
sored Aerobee high altitude sounding rocket. Extensive pro-
duction for General Electric on the TG-190 engine also has
begun and will continue at a substantial rate. Experimental
work which may lead to greater things has included projects
for Westinghouse, Allison, Giannini, Marquardt, Kellogg,
Flader, Menasco, Ranger, Wright Aeronautical, General Tire
and Rubber, and Pratt and Whitney, among others — organiza-
tions noted in many fields though new in thermal engine
design and production.
Occupying an important section of Ryan assembly lines is
the current contract for rear fuselage sections for the great
130,000- pound Boeing Stratocruiser and its equally impressive
running mate, the Stratofreighter. Evidence of John van der
Linde's airplane production department's versatility is the
smoothness with which Ryan coordinated its facilities with
huge new Boeing-designed jigs to expedite construction of
the aft sections of the Boeing sky queens.
While the Metal Products division is represented to the out-
side world by Sam Breder's selling group, the massive resources
of all the Ryan plant are in constant action through the
vigilant control of such proven administrators as Vice-presi-
dent and Treasurer George C. Woodard, Chief Engineer Harry
A. Sutton, Chief Inspector A. S. Billings, and scores of others.
One of the high men on the totem pole of any plant is the
(Con filmed on page 16)
1 -wif^^'* ^
THIS IS THE
AIRPLOe DIVISIOI
^'Kyan planes and products are built by men tvho have
pioneered in nearly every field of flight^'
Like a champion boxer who packs a potent punch in either
right or left hand, Ryan Aeronautical Company has stepped
into the battle against post-war aviation problems with two
powerful weapons, its Airplane Division and its Metal Products
Division.
The Airplane Division is a hard-hitting unit well equipped
to cope with Ryan's growing volume of business in Navion
commercial planes, Army liaison craft, guided missiles, target
planes and specialized engineering studies. Its equipment is air-
craft "savvy," industriousness and vision. It uses that knowl-
edge and foresight in surmounting a variety of problems not
likely to be faced in any other aircraft factory anywhere.
Typical of Airplane Division's driving pace is its record of
over 700 Navions sold or contracted for during 1948. Of these,
70 per cent are for the commercial market and 30 per cent
for the military services, with production lines recently con-
centrating on completion of the L-17B military versions.
"Had someone told me in 1939 that we'd be selling more
than 500 personal airplanes in one year, I'd have told that man
he was crazy," says Earl D. Prudden, vice-president, who heads
up commercial Navion sales. "But there's still a vast, untapped
field in which future sales of private planes can be made,
which offers a real challenge and promise for the future."
The importance of military orders was highlighted when the
company in mid-year 1948 contracted with the U. S. Air Force
for 158 mihtary Ryan Navion L-17B liaison planes plus spare
parts equivalent to about 60 additional planes.
To be used by Army Field Forces and National Guard here
and by occupation forces abroad, the planes have been manu-
(ConthiJted on next page)
5
factured on the same production lines as the commercial
Navions. Because of their rugged construction and ability to
operate out of small fields, they afford wide opportunity for
use in personnel movement, general communication assign-
ments and light transport.
Ryan planes and products sell because they are built by men
who have pioneered in nearly every field of flight, aircraft
engineering and construction. Ryan was first in the field with
a specially designed airmail plane in 1926; first to turn out
monoplanes in quantity; first to produce low-wing primary
trainers for U. S. Army use; first to design and fly jet-plus-
propeller airplanes, and first to give the U. S. Navy a jet pro-
pulsion plane.
Experience in manufacturing has kept pace with the rapid
strides made by the design and engineering sections of the Ryan
company. With more than 43 acres of plant layout, embracing
every sort of machine tool requisite to engineering for the
future, Ryan is able to stay ahead in production for today
while working out new techniques with latest type metals and
"Buck Rogers" devices.
Because of actual operating experience dating back to 1922,
Ryan kiious when it speaks of private or commercial air-
craft operations. Its flight and technical training school was
one of the first nine selected by the U. S. Army for primary
training and expanded during World War II into a tremendous
outfit, including three separate schools which turned out 10,000
Army pilots. At present Ryan's Airplane Division gains valu-
able practical experience by operating a unique 700-mile cross-
country Navion shuttle service transporting both cargo and
personnel for an important new mihtary development project.
Knowledge of servicing problems which may confront both
private owners and commercial operators is, with Ryan,
founded upon continuous sales and follow-up service policies
initiated in 1922.
While commercial airplane sales bulk large upon the horizon,
this Division drives equally hard upon such fascinating projects
as the Guided Missile development and the still unnamed con-
fidential Navy undertaking. Still another project, Ryan's new-
est and likely to be one of its most important, is the XQ-2
target craft, a pilotless jet plane less than half the size of a
standard fighter.
Award of this contract represented a distinct triumph for
the company. Chief Engineer Harry A. Sutton's technicians
created a superb design and a set of specifications which won
over those of 16 competing firms. All concerned with the de-
sign, engineering and bidding for the XQ-2 contract may feel
genuine satisfaction with their effort and unselfish cooperation.
To be used for interception problems, aerial gunnery and anti-
aircraft firing, the XQ-2 will be powered by a new, small but
powerful jet engine built by one of the companies for whom
Ryan is manufacturing stainless steel parts.
Engineering, incidentally, prides itself upon the principle
of coordination and team work. Chief Engineer Sutton epito-
mizes the spirit of this alert group of highly skilled men and
women, saying: "We've a lot of people up here who know
what to do and how to get it done. For example, on the XQ-2
project we had the finest cooperation from everyone — Roe
Tuttle, project engineer; Robert Johnston in aerodynamics;
Richard White in charge of structural work; Harold Hasen-
back in setting up the control system details; Cart Laffoon on
the powerplant — and so right down the line."
A separate and responsible engineering study, now under
process for the Navy, has given Ryan scientists many a puzzle
to solve. But solving them is a pleasure to every individual on
the job because of the advanced nature of the project. Under-
way for well over a year, the study will consume further
months now that funds have been provided for continuation
of the project.
Airplanes — guided missiles — target planes — confidential
projects • — these are the end product and these are the things
you see. But no metal or drawing board or service promise
could mean anything without people such as Ryan has tested
through the years. Men like Walter O. Locke, Assistant to the
President, and responsible for materiel and contract administra-
tion, who has spent 1 8 years with the company. Customers
know they can rely on Sam C. Breder, military aircraft sales
manager, who has racked up 14 years with Ryan. Our projects
are in good hands when men like Sam Beaudry, project engineer
for the guided missile program, are on the job, or Roe Tuttle,
of XQ-2 esteem, or William T. Immenschuh, submerged be-
neath a blanket of silence on the confidential Navy project.
Navion military and commercial customers are confident
of the class of their ship because they can count on the skill
of Dave Williams, Navion project engineer, to back up his
points. Earl Prudden and William P. "Doc" Sloan, who have
spent 20 years and 10 years, respectively, boosting Ryan, head
up the sales group.
With the Ryan company, sale of an item to its big family
of customers doesn't close the transaction. From there on out
service is what counts. In the airplane division are capable
old-timers like Walter K. Balch, who has climbed in 14 years
here to the post of Airplane Service Manager. His equivalent
in the Airplane Spare Parts section is Manager Mel Thompson,
who's had 16 years with Ryan's seasoned crew.
(Confinucd on page 1 8 )
T. Claude Ryan Awarded
Presidential Certificate
"Yours was a back-breaking, heart-
breaking, man-killing job; to organize and
carry through that miracle of production
without w^hich, at the best, the successful
conclusion of the war would have been
indefinitely delayed. Your Government can
never express to all w^ho w^ere responsible,
in any real measure, the gratitude ow^ing
for the job done by your industry. The
ultimate satisfaction must come from the
record.''
These words by Assistant Air Force
Secretary Eugene M. Zuckert, spoken from
the heart, accompanied the award to T.
Claude Ryan, president of the Ryan Aero-
nautical Company of the Presidential Cer-
tificate of Merit signed by Harry S. Tru-
man and Supreme Court Justice Owen J.
Roberts, chairman of the Medal for Merit
Board. Presentation of the honor con-
cluded a December meeting of the Aircraft
Industries Association board of governors
at Arrowhead Springs, attended by Ryan
and Sam C. Breder, Sales Manager.
The Certificate calls particular attention
to the contribution of the company's sub-
sidiary organization, Ryan School of Aero-
Etigette
M
Tucker
t
nc
utics,
which t
rained many thoi
.sar
ds of
A
r Force pilots
du
ring w
irtime a
t s
chools
in
San
Diego a
nd
Hemet
, Calif.
a
nd at
T
icson,
Ariz.
"I an
1 proud
to
receive
this aw
ard
from
tl
c Ait
Force
in
which,
as an
Av
iation
T. Ciande Ryafj
Cadet 28 years ago, I received my first
sound aeronautical training,** Ryan said in
accepting the presentation. "But I am
prouder still of the loyal, skilled men and
women at Ryan who made this honor pos-
sible.'*
Reportedly being tested for use in a netv long-range bomber now under development,
the huge Wright T-3 5 Typhoon gas turbine-propeller engine shoivn above in the nose
of a B-17 Fortress developed tremendous poiver on recent test flights. Kyan built the
T-S5 exhaust system, shown in the circle. The first engine of this type in this country,
the General Electric TG-100, jvas installed by Ryan in its XF2R-1 ''Dark Shark" Fireball
fighter plane built for the Navy,
"FLYING LAB" TESTS POWER
OF WRIGHT T-35 TYPHOON
Air Force disclosure of the T-3J Ty-
phoon, Wright Aeronautical Corporation's
powerful new gas turbine-propeller en-
gine, stirred particular interest among
Ryan workers who produced the newly
designed turbine exhaust system, largest
stainless steel structure of its kind ever
built. Again, Ryan has had an important
role in the development of new power
plants.
The T-3 5 Typhoon utilizes many prin-
ciples of the thermal-jet engines used in
operational fighters and bombers now in
military service. Instead of relying only
upon thrust of gases from the exhaust,
however, the T-3 5 provides a two-way
harnessing of gas turbine power to drive
a propeller and at the same time boost
with jet thrust. About three-fourths of
the power is absorbed by the propeller
shaft through a series of turbine wheels,
the remainder being supplied by thrust of
the jet exhaust stream.
Although no exact data have been re-
leased concerning specific performance
characteristics of the T-3 5 engine, it is
believed capable of 10,000 h.p.
BOEING FORE AND AFT
BULLETIN: A $1,500,000 increase in Ryan's order from Boeing Aircraft Company for
C-97 Stratofreighter assemblies has just been received. The new order, ■which practically
doubles Ryan's original contract, results from an Air Force decision to increase by 23 the
number of Boeing Stratofreighters which can be used on the Berlin Air Lift.
Ryan will build rear fuselage sections and all floor beams for the additional order.
Characteristic huge Boeing fin dwarfs visitors inspecting
new Stratocruiser on airliner's recent visit to Ryan plant
in San Diego.
That Ryan-made exhaust manifold directly above Ryan
superintendent of Airplane Production John van der Linde
looks pretty slick. With van der Linde are (L-R) Virgil
Kelley, Boeing flight engineer ( white sleeves) ; Boeing flight
test engineer Harry Carter; CAA flight engineer Roy E.
Peterson and Boeing project pilot, Robert B. Lamson.
Take it from Joe Small, Ryan's energetic assistant sales
manager of metal products, the spectacular new Boeing Strato-
cruiser, for which Ryan is building the rear fuselage sections
and the exhaust system, is good. It must be, to get Joe out of
bed at 5 a.m. of a frosty morn. But there was the 130,000
pound passenger liner waiting at Lindbergh Field, and the
invitation. So Joe forced his 200 pounds reluctantly into the
pre-dawn chill, went aloft for several hours of sightseeing,
and returned genuinely impressed with the plane chosen by
six major airlines for 1949 operations.
"The Arabian old-timers can have their fl)'ing rugs," Joe
said. "I'll take one of these four-engined, low-wing, two-deck,
altitude-conditioned long range transports. And those lovely,
lovely Ryan manifolds! Makes those 3 500 horsepower Pratt
and Whitney engines gems to behold."
Ryan skill will play an important part in the future of the
Stratocruisers. In addition to supplying the manifolds for the
engines which breeze the big ship effortlessly along, Ryan is
busy on a substantial contract to supply the after fuselage
sections. John van der Linde's artisans, working on huge Boeing
designed jigs, have for weeks been fashioning fuselage sections
comprising the area between the lower deck lounge and the
(Continued on page 14}
POWER LINE PATROL
A normal three weeks power line inspec-
tion trip completed in five hours is typi-
cal of the utility of the Navion personal-
business plane, which Aircraft Service
Company of Boise has demonstrated to
Idaho industrialists, mining and lumber-
men, farmers and businessmen.
Faced with the problem of patrolling
the new 13 8,000-volt line between Idaho's
Hagerman Valley and the company's main
operation at Boise, Idaho Power Company
frequently calls on the Navion for fast
inspection trips.
Piloted by Glenn E. Higby, and with a
power company technician in the co-
pilot's seat, the Navion has proven highly
satisfactory. Higby reports:
"The high cruising speed allows us to
quickly reach and return from patrol
areas. Excellent visibility and perfect con-
trol at our relatively slow patrolling speed
of 75 miles an hour, together with the
roominess and comfort of the cabin, pre-
vent the pilot and observer from becom-
ing fatigued.
"Visibility is actually so good from the
air that we can look for specific troubles.
Wings across the hills
banish drudgery from
potver line inspection
Without Ryan Navion planes Idaho
Poiver Company inspectors would find
this country rough going.
like broken insulators, damaged cross-
arms, and large birds such as eagles which
may have struck and shorted a Hne and
are still on the pole. We also watch for
grass or forest fires that may endanger
the pole line. Observation from one side
of the pole hne is all that is necessary to
spot defects. Because at our low inspec-
tion altitude the Navion's wing Is below
the level of the pole line, we obtain an
excellent view. The most efficient and easy
way to observe is to take a line of sight
about 45 degrees off the nose of the plane.
The Navion's curved windshield allows
unobstructed vision for the job.
"Our normal cruise on patrol is with
the propeller in full low pitch, flaps one-
fourth down for greater stability at slow
speed and in gusty air, and 75 mph indi-
cated speed. Because of the Navion's per-
fect response to controls, and large reserve
of power, we are able to follow ground
contours accurately; a very important
consideration if proper line inspections are
to be made. For these reasons we have no
hesitance in cruising at or below the level
of the transmission lines on all but the
(Continued on page 19)
HERE'S THE
'/h conference" Sam Breder, Metal Products Sales Manager, with Office Manager joe Richert (center) and
Assistant Sales Manager Joe Small
"The Ryan factory will have plenty of business after the
war if Sam Breder and his gang have anything to do with it.
And they're likely to have a lot to do with it."
Some unsung prophet wrote that paragraph way back in
the December 1944 issue of the company magazine, then
titled "Flying Reporter." The war is over, Ryan IS getting
plenty of business, and Sam and his sales gang ARE having
a lot to do with it.
For some aviation companies World War II and its attendant
business expansion was a sort of shotgun marriage, followed
by a financially hysterical honeymoon. Not so at Ryan. Ex-
emplifying the company's policy of solid performance and
sound business practices, the high-flying Metal Products Sales
and Service group headed by Sam C. Breder is not only making
hay while the sun shines, but mowing while the clouds roll by.
Everybody in his organization seems to have absorbed some-
thing of Sam's enthusiasm for the sales game. Stick your head
inside the door and note the busv hum, the unlunriod but effi-
cient activity going on at every desk. From Breder's office
at one end of the department to Assistant Sales Manager Joe
Small's domain at the other, all hands turn to with dispatch
and high regard for their work.
"Work?" Sam asks. "Not selling. This game is fun!"
And the way Metal Products sales people play the game
it's anything but boring. All day long, and sometimes at night
when emergencies come along, there's a hustle and bustle with
telegrams, teletype messages, airmail letters and long distance
telephone call notations strewn all over the place.
Every modern method of transportation and communica-
tion is utilized in amplifying sales opportunities pin-pointed
by Ryan representatives across the nation. Where aircraft
products are needed, there you'll find a Metal Products sales-
man. Jack C. Zippwald, while sporting no gray hairs, is the
dean of the sales engineers working under Breder and Small.
He is Southern California sales representative. We almost said
that Jack was Los Angeles area deputy, since that city's limits
include so much of Southern California anvwav. But we're
1 L E S P I mi R E
''Our customers knotv our tvord is good!"
sticklers for accuracy — and so is Jack.
His friendly, easy manner is genuine and
:he loud jackets he occasionally wears
cover good, hard muscles. He packs around
plenty of choice ideas on how to market
more Ryan products; ideas founded on
years of practical experience in Ryan
shops.
Jimmy Stalnaker, another man up from
Stalnaker the ranks, and well grounded from time
spent in our engineering department, is the man who meets
the customers in the Dayton, Ohio, area. Faced with neces-
sity for checking in on the important civilian and govern-
mental installations of his district, and up against the hardest
type of competition, Jimmy regularly comes in with consistent,
reliable performances.
In the bustling New York area is Claude H. Whitehurst,
who came into our fold only last summer but who has the
esteem of all Ryan salespeople. Claude has a lot of territory
to cover, and some thorny problems in presenting West Coast
manufactures to customers three thousand miles removed.
But Claude's production chart shows a happy faculty of stay-
ing in the higher altitudes.
But wait a minute. The road staff roster is far froni com-
plete if we omit the names of head man Breder and Joe Small.
Last year Sam spent 130 days on the road and in strange
hotels — even after 20 visits a hotel is still a strange place —
making five trips to the East Coast, a pair to Seattle and mis-
cellaneous jaunts elsewhere.
Small, too, is familiar with the mechanics of traveling, the
bounciness of busses and the time-saving convenience of aerial
conveyances. He makes the Seattle run
as a regular part of his routine, then
changes pace with assaults upon the Ft.
Worth domain. Between times he finds
himself checking salesmens' routing and
reports, signing requisitions and totting
up sales data in Breder's absence. Joe pro-
cesses all business turn-in up to the point
where the item is firmly stashed away as
an order.
(Cont'nincd on page 15)
Metal Products poiv-wo-w:
(L-R) Jack C. Zippwald,
Sales; Frenchy Foushec,
Jr., Field Service repre-
sentative; Harry A. Good-
in of Engineering Depart-
ment; Ralph Haver, Metal
Products Engineer; Frank
Voll, Coordinator.
FLYING THE RANGE
"One day I simply decided to learn to
fly myself," says E. M. "Tex" Anderson,
Jr., owner of the A Bar A Ranch near
Medina, Texas.
A cattleman from the wide open spaces
of the Lone Star State, Tex has owned
planes for years, but not until he made
this decision did he discover the real won-
ders of flying. "Piloting myself, I knew I'd
have an unlimited amount of fun, get my
work done just as well and save the ex-
pense of a pilot. As it turned out, I've
done even better," Tex explains.
The A Bar A boss first used a two-place
Ercoupe to qualify for his private pilot's
certificate. This small ship seemed just
right until his whole family decided that
"Pop" was a reliable character at the con-
trols. Then they felt the time had come foi
them to go along, too. That's where an ail-
metal Navion appeared on the scene.
Looking for a four-place plane, the air-
minded Texan made the rounds of aircratt
sales offices in the vicinity of San Antonio.
"After trying out everything I could
find, I was pleased to go back to the
Navion, which had been my real choice
from the time I first flew one with Moody
Monroe and Jimmy Witt, Navion dealers
in San Antonio," Tex confides.
"Taking delivery on a Navion from
these boys, I was pleased at how easy I was
able to check out. You see, I don't believe
in cute tricks or unorthodox operations
with aircraft. I look upon flying as sane
and sensible transportation that gets me
where I'm going and saves me money while
doing it.
"The fact that this is the best behaved
plane you could ever find suits me per-
fectly, as I'm naturally lazy and want to
fly the easiest and safest way there is. The
Navion does everything but get down on
its knees and beg for forgiveness if it does
something wrong. This, coupled with
strong construction makes it without a
doubt the safest airplane for the average
pilot."
(Coiithiucd on next page)
H_H
''Then and Noit" along the famous old Cbisbolm Trail. (L. to R.)
Rollic Goodnight, 82; "Pistol Pete^' Eaton, 89; and Starr Nelson,
S3, oldest FlyiKg Fartfier, all former trail drivers, help load
Hereford calf aboard E. M. 'Trv" Anderson''s Nation at Gaines-
villc, Texas. Tex''s iiife, Kay, and ranch-band, Koyce fackson
(in cabin), made the trip iiitb Tex and the calf from Gainestilie
to Dodge City, Kansas.
FLYING THE RANGE
(Continued from page 12)
What does a Navion do on the A Bar A?
Well, for sure, this tame and gentle
aircraft is a far cry from the wild bronc
and the rambunctious dogie. The sturdy
ship takes its place alongside such depend-
able ranch equipment as tractors, trucks,
combines, jeeps and balers.
Tex himself is on the go almost every
day. If he isn't flying off to Fort Worth,
Dallas or San Antonio, he's got his Navion
on the range checking his registered Here-
fords, or his 750 sheep, and keeping watch
of the oat and hay stands which mark
the property.
In times of emergency, the Navion
makes sky tracks for places like Houston
to obtain cattle vaccine and other items
badly needed on a busy ranch.
"Like the morning last year," Tex re-
calls, "when I had a combine to break
down. Nearest repair parts were in San
Antonio — 60 miles away. While the boys
tore down the combine, I phoned ahead
to the parts man to meet me at the airport
with what we needed. Then I flew to the
city in the usual 20 minutes. Using the
plane this way, we had the combine run-
ning again with only an hour and a half
down time, when it could have been many
hours otherwise.
CALF FLIES THE CHISHOLM TRAIL
"The flight I got the biggest kick out
of," Tex says, "was the one sponsored by
the Flying Farmers we made this fall along
the famous old Chisholm Trail with
'Texas Malcolm Blanchard.' To put you
straight, I'd better explain that Texas
Malcolm Blanchard is a 90-pound regis-
tered Hereford calf. Texas is the state he
was born in, Malcolm's our breeding, and
Blanchard denotes his ancestors.
"I couldn't have made this flight if it
hadn't been for the Navion. There just
isn't room enough in any other four-
place plane. To make the calf comfortable,
we removed the back seat back rest and
covered the baggage compartment floor
and rear seat with a tarp. Some old rug
padding on the floor made Blanchard a
soft cushion.
"After my wife, Kay, Royce Jackson
- — -one of the boys at the ranch — the calf,
and myself took off for Fort Worth, the
white-faced little fellow lay down and
rode easy as could be. For his nourishment,
we took along four quarts of milk, nipples,
water and a little prepared feed."
The trip up the Chisholm Trail from
Gainesville, Texas, to Dodge City, Kansas,
made calf travel history. In the rough and
ready days sixty years ago, when cowmen
rode herd the hard way, the trip took six
months. A dogie grew into a husky steer
by the time he reached Dodge City. But
Texas Malcolm Blanchard covered the
route in 1948 in a Navion in less than
three hours.
Once in Dodge City — at the 'end of
the Trail' — the precedent-setting Hereford
was auctioned off at a meeting of Texas,
Oklahoma and Kansas Flying Farmers.
$410 raised from his sale went to the Na-
tional Heart Fund.
Tex Anderson readily admits that he's
extremely enthusiastic over flying and his
Navion. Much of his time regularly goes
to the activities of the Texas Flying
Farmers. One of Tex's biggest thrills came
last July when he piloted his Navion to
first place in the Texas Handicap Air
Race, sponsored in Dallas by the Texas
Private Flyers Association, of which he's
a member.
NAVION OPERATES ECONOMICALLY
One of the first questions discerning
farmers and ranchers ask Tex is how much
it costs to run his Navion. The genial
rancher replies, "I can fly my Navion for
less than it costs to operate my station
wagon. Here's an example of this low-
cost travel: Three of us flew from the
ranch to Cleveland, Ohio — 1,500 miles —
for $14 a piece. That's less than one cent
a passenger mile.
"Whenever you try to figure how much
it costs to operate an airplane you also
have to consider what it's saving you in
other expenses. I've found my ranch work
has been stepped up considerably with the
help of the Navion. More of my time is
spent on the ranch now because it takes
me less time to accomplish business that
must be done in distant cities."
The Navion is part of the way of life
on the A Bar A. All activities are keyed
to an accelerated pace set by the 150 mph
plane. As Tex says, "The only thing I use
my car for is to drive from the house to
the hangar. I even use the Navion to visit
my neighbors. Some of these folks don't
have landing strips, but I take the Navion
in anyway, putting it down on almost
every type of terrain.
"I now can do what a few years back
seemed incredible — travel between Chi-
cago and my ranch in one day's time!"
—Robert F. Smith
Higher Performance, More Comfort
Feature '49 Ryan Navion
Higher performance and still greater comfort, expected to contribute to even greater
o^vner satisfaction, are the outstanding features of the 1949 Ryan Navion, complete
details of which will be announced in the February issue of Ryan Reporter.
In all, some 2 9 major improvements have been added to this year's model. Production
is now under way, and first deliveries are scheduled to bs made to Ryan Navion dis-
tributors in February,
Aerodynamic refi
all-round performance
is increased, yet the ne
md a more pow^erful engine give the *49 Navion its higher
nd greater speed. Take-offs are shorter and the rate of climb
Navion retains the slow, short landings for w^hich it is famous.
Too, there's even more luxurious comfort than in the past in the generously propor-
tioned and tastefully appointed cabin. There's more room, softer seats, many refinements
in detail. The still quieter cabin, the new heating and ventilation system, help make the
'49 Ryan Navion the "luxury liner" in the personal plane field.
Many new^ and exclusive mechanical refinements have been added this year. There is
more and still bettsr standard equipment which places the Ryan Navion in a class
w^ith the most modern commercial airlines. You can fly your '49 Ryan Navion with
even greater confidence.
Watch for complete details in the February Ryan Reporter. Meantime owners should
get in touch with their Ryan Navion distributor or dsaler and arrange now^ to get on
the priority list for a demonstration and early delivery.
CHARLIE MCCARTHY'S PARENT
BUYS NEW RYAN NAVION
Mortimer Snerd may act stupid on
Edgar Bergen's radio program, but he's
a smart lad when it comes to travel.
Mortimer always snaps up every chance
he gets to fly in Bergen's new Ryan
Navion, but finds himself crowded out
on most flights by Bergen's wife, baby
girl and nurse.
"A favorite jaunt of ours is from Los
Angeles to Palm Springs," says Edgar,
shown here with T. Claude Ryan. "We
need only 45-50 minutes to fly a trip
that used to require three tiresome
hours by road."
Noyv that he has more time for public
appearances, Bergen, a real Navion en-
thusiast, intends to use his plane exten-
sively in jaunts about the Southwestern
States. Not only will Edgar fly himself
and co-stars Mortimer Snerd and Char-
lie McCarthy, but his advance men also
Tvill go by Navion when making ar-
rangements and preparing publicity.
BOEING FORE AND AFT
(Continued from page S }
tail fin. Ryan thus quite literally has a
hand in producing both airplane and en-
gine, since Ray "Butch" Ortiz and his
craftsmen in the manifold department
have for months been turning out parts
for the rugged Pratt and Whitney power-
plants.
What Joe didn't know when he accepted
the flight bid was that his four-hour jaunt
was a test run. In a nice bit of understate-
ment he mentioned the exhilaration the
passengers, including himself, received
when the pilot made ten or twelve "power
take-offs," a simulated maneuver which
combines all the thrill of take-off and
landing except actual touching of wheels
for firm contact with the ground.
"I'd have been even more exhilarated,"
Joe confessed, "had I known the plane was
carrying the heaviest load lifted to date
by good old Model 377!"
Southern Californians and Ryan em-
ployees got their first long look at the
Stratocruiser late last month, when the
flight test crew brought it South from
Seattle for a week of checking in what
they graciously described as "San Diego's
clear, sunny weather."
Riding out the tests were Ed Wells,
Boeing vice-president and Chief Engineer;
Chief Project Pilot Robert H. Lamson;
James Allison, CAA flight test engineer;
Boeing flight engineers Virgil KcUey and
Harry Carter; M. E. Erickson, Boeing
service department representative, and
CAA flight test engineer Roy E. Peterson.
Aside from the natural interest such
doughty Ryan technicians as John van der
Llnde, Bert Bowling, Gene Wilcox and
Joe Small would display, several hundred
oth;r Ryanites made inspection trips
through the two-decker when Pilot Lam-
son brought it across Lindbergh Field so
all who wished could have a pre-view.
Pan-American World Airways will fly
it across the Atlantic along with Scandi-
navian Airways Svstem and British Over-
seas Aircraft Corporation. New York to
London, non-stop, will require about 11 '/z
hours elapsed time. Across the Pacific,
United Air Lines will fly Stratocruisers to
the Orient, and Northwest Airlines will
place them on their Great Circle Orient
route.
Main deck will accommodate up to 80
passengers. It is connected by a spiral
staircase with a flossy lower deck lounge.
Seating arrangements will vary, according
to specifications of the different airlines,
but all will feature luxurious sleeping
berths (foam rubber mattresses!), figure
designed chairs, large dressing rooms,
warm-wall radiant heating, and a com-
plete air-conditioning system which should
assure top comfort under all circum-
stances.
Cruising speed is 340 mph between
15,000 and 30,000 ft. Four 3 500 HP
P W engines assure ample power, the
Wasp "Majors" augmented by General
Electric turbosuperchargers which aid
greatly in transport of larger loads faster
and further than those of its predecessor,
the B-29 Superfort. Range is about 4200
miles.
Ryan is also building the rear fuselage
sections and exhaust systems for the
freighter prototype of this plane, the ex-
perimental job, XC-97 having, in 1944,
set a record of approximately 6 hours for
a Seattle-Washington, D.C., non-stop run.
Sutton New Chairman
of Missile Committee
Further recognition of Ryan Aeronaut-
ical Company's pre-eminence in guided
missile research and engineering was dem-
onstrated with the appointment of Harry
A. Sutton, Chief Engineer, to Chairman-
ship of the Committee for Guided Mis-
siles of the U. S. Research and Develop-
ment Board, an independent Government
agency.
Sutton also was selected as a consultant
to the committee. His appointment points
up Ryan's leading position in the guided
missiles field, and heightens interest in
the company's other research contracts.
The board is headed by Dr. Karl Compton,
president of the Massachusetts Institute
of Technology, and reports to Secretani-
of Defense James Forrestal.
Although the position will not inter-
fere with his key responsibilities at Ryan,
Sutton will be called to Washington from
time to time to help solve particularly
complicated problems connected with
guided missile development.
HERE'S THE SALES PICTURE
(Continued from page 11 )
From the time incoming business be-
comes an "order" it is taken on down
the hne by efficient Joe J. Richert, office
manager. His five years, with Ryan have
been thorough, and his work reflects a
high order of conscientiousness. Joe has
the heaviest volume of paper work across
his desk of anyone in the office. But it
bothers him not at alh Entrusted with
intcr-departmental expediting or timing.
Joe sees to it that his papers, which accent
speed rather than volume, linger only
brietly. He doesn't have any letter boxes
upon his desk.
""Why should I?" Joe asks. "Soon as
a letter hits that desk it's due for a ride.
Sorta hard to work on a dispatch inside
a letter box."
Like every team in top brackets, Breder's
band have versatility to spare. What,
for instance, would Metal Products sales
do without the sparkle of "Frenchy" Fou-
shee, Field Service representative and gen-
eral handyman of the division. Or think
of the gloom that would settle were
Frank VoU, office coordinator, a member
of some other team. Frenchy, whose par-
ents hopefully christened him Clarence,
Junior, and probably are the only per-
sons who call him Clarence, won the
distinction of being one of the youngest
foremen ever appointed at any major
U. S. aircraft factory, when, at 22, he
was chosen to lead Ryan's then newly
organized Manifold Development depart-
ment in April of 1943.
Foushee, knowing how the parts are
put together and why, finds it no trick
to dash a few hundred miles and help
unscramble some operational snarl. One
of those rare young men who have the
knack of practical knowhow and ability
to whip through blueprints at sonic speed,
Frenchy packs an additional personality
quotient which aids in smoothing ruffled
feelings.
Frank Voll's ability in bringing people
and apparently impossible schedules to-
gether is reassuring. Frank knows what
it is to be in the middle when a cus-
tomer wants something day before yes-
terday and the shop people are convinced
that they rate at least a week on a job
easy to spoil. But he just goes right on,
like old man river, coordinating unyield-
ing metals, time and men into a some-
how suddenly satisfying job done on
time — and right.
Breder's slogan: "Let's face the prob-
lem and whip it now, not tomorrow!"
underlines all Metal Products sales force
activities. Sam's vitality allows him to
mock his 5 6 years. "But 1 never fool
with this game of selling," he'll tell you.
"It's a grand business, but never a snap."
"How do you account for Ryan's steady
upswing in the trade?" he is often asked.
"Our customers know that our word
is good, and that our integrity is backed
by the ability to deliver!"
Sam assayed his primary problems, im-
mediately after the war, as essentially a
task of getting down to size for future
work, and placing the right people in the
right territories. An immediate challenge
was sharpening techniques and sales plan-
ning to keep abreast of customer needs.
"We had quite a time in that war
period and right afterwards," Sam con-
tinued. "There was quite a spasm of price-
cutting, wild delivery promises, 'short
cuts' and dumping practices which were
flung into an already churned up field.
I think Ryan Aeronautical Company
proved itself by keeping to solid ground
and never failing in its obligations."
Sam was born in Buffalo, N.Y., and
was graduated from St. Mary's College.
He leaped into one of the roughest sales
fields known, that of rubber, and did well
for himself during his 12 years in that
pursuit. He climbed to area managership
with a Goodyear subsidiary, came out
to the West Coast as Pacific Coast man-
ager, and put a sales wallop into the
Spreckels outfit until the death of the
senior Spreckels. Sam is an old-timer
in aviation, and one of the best-known
men in the business, having joined the
U. S. Army and done a neat job as an
Air Corps pilot in World War L Sam
never got across the pond, winding up
at Mineola, N. Y., after months of train-
ing in Texas.
The interval with rubber companies
was spread out a bit, broken in 1927
when he joined the Ryan establishment.
He parted company for awhile in 1929,
but returned to his major lifetime career
here in 1936. He sees a continuing, happy
sales future behind his uncluttered desk.
Sam's creed? "My religion is honest
dealing — and a lot of it!"
— Charles M. Hatcher.
ONE DOZEN HOURS TO MEXICO CITY
Shoivn above is Francisco Waltz, a partner of Ryan Navion's distributor firm of
Morgan and Waltz of Mexico City, preparing to enter his new Ryan Navion plane at
Eldorado betiveen Gnaymas and Mazatlan on a recent flight to the southern capital with
Bill Brotherton, Ryan Navion export sales coordinator. Their journey across eight
Mexican states, uith landings on sugar cane field clearings, open pastures and at the
great Mexico City modern airport, ti'as faultless, the plane handling easily under all
conditions at altitudes from sea-level to 7500 ft. Elapsed flight time was only 11 hours,
3 0 minutes. During Bill's visit he and distributors Morgan and Waltz met with Ryan
Navion oivners and prospective oiiners to plan improved servicing facilities, meeting,
among other top-flight Federal District residents, Cardenas Rodriguez, Con
General of the Mexican Air Force.
n
This Flying World
• Flying over some of the most rugged terrain in the world, six Lockheed P2V
"Neptunes" from the U. S. Navy*s Photographic Squadron One completed a summer-
long project which called for photo-mapping of 30,000 square miles of Alaskan territory.
Object of the undertaking was to determine ship navigation possibilities of the
Alaskan "panhandle" from Skagway to the South, although photographs taken on the
survey should also prove useful in military analyses.
LOCKHEED NEPTUNES, TOO, USE RYAN MANIFOLDS.
9The world's first knoivn pttlsejet-poii'ered helicopter, designed by Roy Marquardt,
has completed flight tests successfully. Simple in design, the new M-14 "Whirlajet" is
reported to be capable of tivice the payload of conventional helicopters for short dis-
tances. Its powerplant differs from other helicopters in having its thrust delivered by
two pulsejet engines, one mounted on each iving.
Gross iveight of the experimental craft is 1,000 lbs., and rotor diameter is 29 feet.
Elimination of internal combustion engines contributed to material lightening of plane,
ivhile action of the jet-propelled rotor does a-way -with necessity for torque-countering
devices such as the auxiliary tail rotor.
RYAN MAKES VITAL PARTS FOR MARQUARDT JET ENGINES.
• "Growing preference of t
'fares instituted last fall were
percent increase in the total
the total for the same month
isatlantic travelers for winter flying" and the 30-day cxc
ttributed by American Overseas Airlines as factors in
mber of passengers flown to Europe in November, 1948
1947.
BIG, SAFE C-34's USED BY AMERICAN OVERSEAS AIRLINES CARRY RYAN
EXHAUST SYSTEMS, TOO.
• KLM Royal Dutch Airlines, have put fiv
3ckholm route. Nine other Convairs are on
all KLM short-haul routes.
Convairliners into service on their Amsterdam-
order and will gradually replace slower aircraft
ON THE CONVAIR-LINER, TOO, RYAN EXHAUST SYSTEMS ARE STANDARD
EQUIPMENT.
• Six additional HRP-1 transport helicopters were delivered to the Naval Air
Services during November by the Piasecki Helicopter Corp., bringing to 1 5 the number
delivered out of an order for 20. Three of the HRP's will be assigned to the Coast
Guard, five to the Marine Corps, and the remainder to the Navy, with the exception
of one model — No. 19 — which will be loaned to the Air Force for helicopter towing
experiments at Wright-Patterson AFB, Dayton, Ohio. The company will soon go into
production of the HRP-2, an all-metal version of the "Rescuer."
RYAN STAINLESS STEEL EXHAUST SYSTEMS AND SHROUDS ARE STANDARD
ON THE PIASECKI "RESCUER."
9 Brightening the European winter gloom was announcement by the U. S. Air Force
that transport planes of the U.S.A.F. and Military Air Transport Service have flown
409,25 6 tons of food, fuel and other important supplies into blockaded Berlin since
beginning of "Operation Vittles" on June 26.
Superb performance of both personnel and aircraft is indicated by the airlift's safety
record shoiving a record of only 1} deaths (as of mid-December) for more than
24,000,000 miles floun and 165,000 hours of flight time.
RYAN-MADE EXHAUST SYSTEMS ARE PART OF THE FINE EQUIPMENT OF
THE C-54's ON THE AIR-LIFT.
• Considerable care is being taken by Pan American Airways to train the captains who will
skipper the new Boeing Stratocruiser-class Clippers. First unit of six pilots has been selected
from the Pacific-Alaska division. Three of them are now finishing in New York a final course
on the Dehmcl flight simulator, which reproduces flight conditions of the B-377.
RYAN'S SKILL COUNTS IN PRODUCING REAR FUSELAGE SECTIONS AND
EXHAUST SYSTEMS FOR THE STRATOCRUISERS.
• Reduction by more than 100% of time required for landing big airliners is believed
both feasible and safe by Curtiss-Wright experts following successful demonstration
of "negative thrust" landing techniques by a Douglas DC-4 using reversible pitch
propellers. Test Pilot Herbert Fisher dropped his plane from a cruising altitude of
15,000 feet to a gentle landing in 2 minutes 5 5 seconds, almost two full minutes ahead
of a second plane which began its normal let-down at the same time from the same height.
Use of the reversible propeller "drop-away" is expected, when fully operational,
to aid airlines in high altitude flight. Its value in emergency landings and military
tactics also was stressed by the Curtiss-Wright observers.
RYAN-MADE EXHAUST SYSr£MS HELP MAKE THE DC-4 A CONTINUING
SUCCESS.
METAL PRODUCTS
DIVISION
(Continued from pa^e 4)
man in charge of manufacturing. In this
spot — and a hot spot it can be — is
James L. Kelley, Works Manager. Hit-
ting the ball under Kelley are G. E. Bar-
ton, production manager; Larry C. Mar-
tin, production engineering; S. M. Fraser,
manager of the Standards and Estimating
group, and D. H. Palmer. Occupying
another hot spot, well under control, is
Bob Clark, head of Scheduling and Pro-
duction control. Clark combines years of
experience with youth to get results.
One of the busiest men in the whole
plant is Ralph L. Haver, Chief Metal
Products engineer. Working under the
Chief Engineer's office, Haver is prac-
tically a symbol for continual motion.
He is liaison man between the engineers
and the sales representatives; he must
know what the customers want, design
it, help build it, help expedite it, and
then stand by for any and all squawks.
Ralph is ably assisted by a staff of design
engineers including Ted Hacker and
Harry Goodin. Ted has been with the
company seven years; Harry for nine and
a half years of fruitful endeavor. They
draw up original designs or work from
customer plans with equal facility.
Ryan's Metal Products Division is con-
stantly accelerating its output and im-
proving its standards in three current
main efforts (a) exhaust systems (b) jet
engine components and (c) major air-
frame assemblies. Ryan service envisions
a dynamic 3 -point plan to provide the
best in each line. First of all R^an offers
engineering and design consultation from
the earliest stages, immediately available
both here and wherever aircraft and
guided missile manufacturers may call.
Second, Ryan's superior production ex-
perience, resulting from better than a
decade of leadership in design and manu-
facture of exhaust systems and other
stainless steel parts, assures customers not
only advanced techniques from a plant
crammed with latest machine tools and
highly skilled workers, but on-time deliv-
eries resulting from sustained pride in
organization and years of unparalleled
know-how.
And finally, an impressive part of Ryan
performance is the consistency of its fol-
low-through service. A service depart-
ment staffed with men specially trained
and equipped by long practical experience
as well as a desire to serve, goes a long
way towards assuring perfection in opera-
tion of Ryan products.
"MR. SMITH? AIRPLANE NUMBER
NC91687 IS CALLING YOU!"
"Mr. Smith, this is the San Francisco Marine
Operator. I have a call for you from airplane
NC91687."
With this startling phone message, what
recently had started out to be a perfectly rou-
tine morning in the Ryan Aeronautical Com-
pany's Public Relations office in San Diego
suddenly changed into a noteworthy occa-
sion.
Unable to believe that he was being cut in
on one of the wonders of this generation —
air-to-ground telephone — Bob F. Smith, busy
promoter for Ryan's four-place Navion, uncer-
tainly asked "What? You must mean a long
distance call from San Francisco."
"No," said the operator, "I mean this is a
call from an airplane in flight. Please do not
attempt to break into the other party's con-
versation. Wait until he says 'over.' Then you
can talk."
With this, a man's voice came over the
phone, loud and clear. "This is Jim Chese-
brough of Burlingame, California. You folks
■wrote me asking how I used my Navion, so I
thought I'd call and let you know. Over."
Catching his cue, the now composed Public
Relations man jumped right in with, "Hello,
Mr. Chesebrough. What are you doing on this
flight? Where are you going? And what sort
of installation do you have in your plane for
this telephone business? Over."
"Right now I am five minutes out of Palo
Alto, California, and on my way to Monterey
to join my family for the holidays. The equip-
ment which makes the call possible weighs
just 29 pounds. Installed, it costs $210."
About here, Smith let his excitement get
the best of him and started talking before
Chesebrough gave the "over" signal. His well-
meant efforts going for nothing, he fell back
and waited for the four letter "open sesame."
"This Marine Telephone procedure," Chese-
brough continued, "was originally designed
for fishing boats and yachts, but has become
equally useful for flying businessmen and pro-
fessional people who can make all sorts of im-
portant arrangements by phone before arriv-
ing at their d3stinations. For example, -(vhen I
finish talking to you, I'll call my wife to let
her know when to meet me at the airport."
By now. Smith fully appreciated the fact
that Chesebrough's plane was nearly 5 00 miles
from San Diego and that this was indeed an
unusual experience — certainly one to be
shared. Before signalling the final "over," he
called in Bob Schmelzer, Ryan advertising
account executive, and Bill Wagner, Public
Relations Manager, ^vho had been in a huddle
in an adjoining office, to take their turns
making history.
Although the surprise of receiving their
first telephone call was a bit disconcerting,
the P/R men held up -well enough to find out
from Chesebrough that Fred A. Becker of the
Palo Alto Airport, progressive Ryan Navion
distributor in the San Francisco Bay area, had
installed the aviation radio equipment ^vhich
linked Navion NC91687 to their office in San
Diego.
Strictly Personnel
ATypical of the reception accorded Ryan products is a message received by Sam C.
Bieder^ Ryan Metal Products Sales Manager front K. F. Mnndt^ Manager of Engineering
and Manufacturing for AEROJET. Referring favorably to production of sounding
rockets by this company, and acceptance of Ryan workmanship by AEROJET and Army
Ordnance inspectors, the dispatch reads in part: "We appreciate the fine workmanship
and cooperation displayed by Ryan Aeronautical Company in this achievement."
AResponsibility for direct supervision of the General Electric jet engine project was
placed squarely upon the extensive shoulders of Ray ''Bittc/j^' OrtiZj already superin-
tendent of manifold production, in a recent alignment of manufacturing personnel,
Joe Love was assigned temporarily the duties of Manifold Production Superintendent
to give "Butch" an assist on the double play.
AWith discontinuance of third shift Sheet Metal department operations, L. H. Stehiancr,
formerly third shift supervisor, has assumed position as Assistant Foreman on second shift in
department 100, in charge of drill presses, saws, routers, and sheet metal bench section.
^Tivo Ryan men hit the front pages of a San Diego newspaper last month. Art S.
"Bill" Billings, Ryan Chief Inspector, being quoted on the recent acquisition of a new
manager for the San Diego baseball club, tvhile William P. "Doc" Sloan, assistant to
Vice-president Earl Prudden, was given a substantial play in Neil Morgan's San Diego
Journal coltumty CROSSTOWN.
AOrganizational changes in the Fabrication section show the following supervisory
appointments: O. H. Nelson to be Assistant Foreman, 1st shift; D. S. Whetstine, to be
night foreman; F. D. Farris, to Assistant Foreman on the 2nd shift, and A. W. Har-
rington, to be assistant foreman, 2nd shift, in charge of engine lathes, turret lathes
and grinders.
Other changes were: Cass Gitrney, appointed Assistant Foreman, 1st shift, Dept. 105;
W. L. Cash, to be Assistant Foreman, 1st shift, Dept. 103; W. S. Stringer, appointed
Night Foreman in charge of all operations on second shift in Sheet Metal departments,
and R. W. Booth, Sr., appointed Assistant Foreman, 2nd shift, Dept. 105.
AAll large press operations, including hydro presses, crank press and stretch press,
are noiv under Drop Hammer department supervision, -with accompanying supervisory
changes: J. H. Leary, appointed Assistant Foreman, 1st shift; W. C. Truckan, Assistant
Foreman, 1st shift; Adolph Bolger, appointed Night Foreman in charge of operations
on 2nd shift in Drop Hammer Dept., and E. J. Lillis, appointed Assistant Foreman on
the 2nd shift, for drop hammer operations.
vho
the pla
A.Martiu Mullius,
"Head Nurse."
"Back in my U. S. Navy days," he relates, "We
batches of WAVES their physical exams. My share
and throat — hence the term "Head Nurse."
first aid station, has
ere entrusted ■>
the job was li
definition for his title
'ith the task of giving new
nited, alas, to eye, ear, nose
LBrand new face and lots of new Southern Hospitality may be found at the
)n Desk in Jim Bunnell's personnel office. Lorraine Jenkins, up from Dallas,
Texas, has taken over duties and typewriter from Mary Lou Schinkez, who went back
to Jackson, Michigan, and a white winter. Married to a native San Diegan, Mrs. Jenkins
opines she'll like this little ole' Yankee Ryan place no end.
^Science teachers of San Diego schools sat up in their seats and asked for more
tvhcn Bill Brotherton, export sales representative, finished his speech before them at a
meeting in the County schools vocational building recently. Questions were throtvn
at him for nearly an hour after he completed his discourse on ''Jet Power."
ASMALL WORLD DEPARTMENT: A Canadian air transport operator came to San Diego
recently to take delivery on a new Ryan Navion. At the company gates the visitor, Eus/icc
Bou'hay, of Airdrie, Alberta, met Ryan guard Hugh Eldridge, of Santee, a San Diegan since
1942. It turned out that Eldridge also had lived in Airdrie. Further conversation developed
the fact that Bowhay and Eldridge had many mutual friends in Airdrie, one family proving to
be relatives by marriage of the Ryan's gate sentinel.
AHonors were well distributed in Ryan's annual golf tournament. Winner of the
first flight trophy was Eddie Carvajal, of Sub-Assembly, Clint Hillis of Inspection
grabbing the runner-up spot. Snagging the trophy in the second flight w^as D. H. Palmer,
plant engineering chief, while Ralph Haver had to be content with his shiny second-
place medal. James R. Roth, Personnel Dept., beat out Ralph Ramsey, purchasing depart-
ment, in the third flight,
ARyan^s always classy baseball team tvill ivind up the second round of its play in
the San Diego County Baseball Matiagers Association Winter League, already victors in
the first round and slugging away for the second championship.
17
'OLD ACQUAINTANCE" NOT FORGOTTEN --TEN-YEAR PINS AWARDED
Recognition of long and loyal service with Ryan Aeronautical Company was accorded
5 0 "Old-Timers," all 10-year veterans, at a dinner and entertainment given by T. Claude
Ryan, President, during the Holiday Season. Earl D. Prudden, Vice-President, and Will
Vandermeer, Engineering Laboratory supervisor, were presented pins signifying 20 and
i5 years, respectively, with the company.
Awarded their 10-year pins at the dinner by T, Claude Ryan, center, were the follow-
ing (above, left to right): Jack Zippwald, Joe Love, William Fauhvetter, Jack Weyer,
Robert Johnston, Earl Prudden, (20 years), Ray Ortiz, Harold Ringer, Will Vandermeer,
William Thayer, Adolph Bolger, Dyke Warren, Louis J. Riley, Albert Jueschke, George
M. Lane and Louis A. Speier. A. M. Weidinger and Hoxvard Craig, also eligible, could
not attend.
Others at Ryan who wear 10-year pins, and most of ivhom tvere at the dinner,
are W. O. Locke, M. E. Thompson, J. van der Linde, M. W. Kelley, E. A. Oberbauer,
W. K. Balch, S. C. Breder, W. C. Cattrell, E. P. Fauhvetter, C. R. Harper, J. E. Castien,
D. N. Beebe, J. V. Rose, Roy Ryan, R. E. Clark, B. S. Morroiv, J. Litell and C. R. Cline.
Others past the decade mark are B. A. Averett, W. D. North, W. H. Adams, H.
Engler, C. F. Bennett, F. S. Dever, G. M. Wilcox, J. F. Butler, R. C. McCollum, P. H.
Stillman, N. H. Edward, E. P. Pederson, E. D. Sly, C. A. Lehton, Wm. Wagner, F. Tom-
rell, A. I. Park, G. W. Lowe and Carl F. Nesbitt.
USAF Orders Five More
Ryan Liaison Planes
Five more Ryan Navion L-17B liaison
planes, in addition to the 158 on which
work is now nearing completion at the
San Diego plant, have been ordered from
the Ryan Aeronautical Company, officials
have disclosed.
The new order was placed through the
Air Force's Air Materiel Command at
Wright Field. The planes are understood
to have been ordered for use in Greece.
They will be added onto the end of the
present production contract, which is for
National Guard and Army Field Forces
planes. The latter group are for use by
occupation forces in Europe and Asia, as
well as in the continental United States.
An order for spare parts, special tools
and ground handling equipment for use
with the 5 -plane fleet for Greece has also
been placed. A similar order in connection
with the original 15 8-plane contract
called for spare parts equivalent to ap-
proximately an additional 60 airplanes.
Flyaway deliveries of the Ryan Navion
L-17Bs for the Field Forces and National
Guard have been under way since mid-
December. First deliveries were to the Air
Materiel Command at Wright Field, to
National Guard headquarters at Washing-
ton, D. C, and to the Chief of the Army
Field Forces at Fort Monroe, Virginia.
Following this first assignment, large
groups of 10 to 30 planes went to the
Fourth Army at San Antonio and the Sec-
ond Army at Fort Meade, Maryland. The
First, Third, Fifth and Sixth armies are
also to receive Ryan Navions.
After delivery of these Field Forces
planes, deliveries to American occupation
forces abroad will begin, with the largest
group going to the Commander-in-Chief
of Field Forces, European Command, in
Germany, and a slightly smaller number
to the Far East Command in Japan. Other
shipments will include that to the joint
Brazilian-U. S. Military Commission in
Rio de Janeiro.
The final complement, comprising 34
Ryan L-17Bs, is scheduled for delivery to
stations designated by the National Guard
Bureau.
WORK STARTS ON
G. E. JET OROER
A multi-million dollar volume produc-
tion order for exhaust cones, burner as-
semblies, combustion chambers and other
specialized jet engine parts has recently
been received by the Metal Products Divi-
sion.
The jet engine components have been
ordered by General Electric Company for
their J-47 (TG-190) model, which is
going into mass production because of
the important role this power plant will
play in the expanding Air Force program.
Preliminary work on the huge new or-
der was started at Ryan several months
ago, and a major re-arrangement of plant
facilities is nearing completion in order
to provide necessary manufacturing and
assembly areas for the J-47 jet engine
components. A sizeable investment has
been made in new equipment for the Gen-
eral Electric order, including a new hydro-
press, spot welders, vertical turret lathes
and other machine tools which are now
being installed.
As the Ryan Metal Products Division
swings into line production, the delivery
schedule will be stepped up to match the
expanding requirement for the J-47 jet
engines. The present program calls for a
several-years uninterrupted production
schedule.
Negotiations with General Electric and
the Air Force for Ryan to undertake much
of the stainless steel parts manufacture
for the J-47 were begun many months
ago. Since that time the total production
schedule has been increased several times.
Ryan officials are not permitted to
name the exact dollar value of the con-
tract or reveal detailed production sched-
ules, but can state that the program will
be a major factor in the work of the
Metal Products Division for several years.
AIRPLANE DIVISION
(Continued from page 6)
Tremendous demands will be made upon
our aviation resources by the whirlwind
advance of modern aeronautical science.
Conquest of sonic barriers, creation of new
metals and materials with which to handle
awesome new thermal power plants and
rocket devices — these and other challenges
will be hurled at Ryan, as at all other avi-
ation companies with sight to look ahead
and intelligence to comprehend the world
of tomorrow. And because Ryan has a
truly modern plant and because Rvan
workers are loyal and industrious as well
as skilled, the aeronautical industn,- can
look to Ryan for continuing leadership.
POWERLINE PATROL
(Coiit'mncd from page 9 }
more mountainous sections. As we usually
fly only thirty to forty feet away from
the line, binoculars are not at all neces-
sary; and our two-way radio can be used
through C.A.A. radio stations for any
emergency messages.
"We find that our fuel consumption is
approximately six and one-half gallons per
hour on this work (including going to
and from the power line), which gives us
a long cruising range.
"The advantages of air patrol are great,
of course. I do not believe the Idaho Power
Company has made a single ground patrol
in the past year and a half. An airplane
can patrol in five hours the same lines that
would require three weeks for proper in-
spection by truck. This is of the greatest
importance on an emergency patrol where
the location of trouble must be quickly
found. Many miles of the lines in Southern
Idaho, especially across farm lands, cannot
be patrolled on ground, except by foot.
Aircraft patrol is also particularly effec-
tive in rugged mountainous areas where
other means of travel are ordinarily slow
and difficult.
"It was during the heavy storms this
winter that patrolling in the Navion was
responsible for some remarkable emergency
duty. For example, lines were out of order
from Boise to McCall, Cascade, New
Meadows, and Horseshoe Bend, towns in
Southwestern Idaho. Flying with an emer-
gency transmitter that was tuned to the
frequency of radios in the power com-
pany's line trucks, two power company
men and myself patrolled for hours over
the lines. We were in radio communica-
tion with crews on the ground, and re-
layed our reports to Boise. We also relayed
messages from the Boise headquarters to
the ground crews who were using snow-
shoes and skis to work their way along the
lines.
"Quite suddenly the boys in the plane
with me spotted the break in the power
line that had shut off Cascade and McCall.
The ground crews had started along the
line approximately thirty miles from the
break. Following our directions, they pro-
ceeded directly to the spot where the line
was down, saving themselves a long trek
on snowshoes, and getting power back on
for the two towns at least twenty-four
hours earlier than could have been done
otherwise.
"There are two other advantages the
Navion patrols have which aren't apt to
occur to the average person. One is the
ability to spot hazardous conditions. On a
recent patrol of the Upper Salmon-Cald-
well 13 8,OOff-volt line, for example, we
spotted and photographed a hay derrick
dangerously close to the company's trans-
mission lines. Because hay derricks are used
extensively in the thousands of fields in
the Snake River Valley, we plan to keep
close tab on them on our future patrol
flights."
"The other advantage is fast cruising to
and from the patrol area — something
that's possible in a plane so well designed
as the Ryan Navion which has both ideal
slow flight characteristics and high cruis-
ing speed."
r^iiiF--- 3
^
ik
i^
^
NEW HYDRO-PRESS TO SPEEO
GENERAL ELECTRIC PRODUCTION
Bringing additional speed and efficiency to the company's
already versatile array of powerpress machinery, a massive
2 50-ton Fastraverse System hydraulic press has been placed in
plant operation. It was obtained especially for the new General
Electric jet engine components project, but will also be avail-
able for other manufacturing operations.
The new press towers 1 6 feet above the pile re-inf orced pave-
ment supporting it; measures 7 feet 3 inches in length and five
feet in width. It will accommodate any drawn part up to 4 by
6 feet, handles tough stainless steel with the ease of a 3 -year-old
re-shaping papa's derby, and turns out its work smooth-
trimmed.
Durward H. Palmer, plant engineering chief, supervised
installation work, which began in November. Working opera-
tions on the machine will be supervised by Ray McCollum,
foreman of the drop-hammer department. A double-action
press, the Fastraverse has two rams driving from the top, an
outer and inner set, its continuous cycle enabling swifter pro-
duction. Fully automatic, semi-automatic and manual controls
afford a wide range of pressures for stainless steel, inconel and
dural stampings.
19
With Men Who Sell Navions
STAND UP AND CHEER DEPARTMENT. As winner of the Haire Award for
outstanding achievement in airport planning, management, operation and serv-
ice, Bradley Field, home of Aircraft Service Company, rates the congratulations
of everyone in the Ryan Navion organization. John Bradley, Les Randolph,
Ray Williams, Glenn Higby and the rest of the ASCO staff earned Bradley Field
top honors in the classification "Close in, in town, or resort air porks and air
harbors." 400 airports were in the notional competition.
FOUR NEW RYAN NAVION DOMESTIC DISTRIBUTORS help send 1949 off to a
flying start. The appointment of Northern Air Service, Inc., in Grand Rapids and
Boker-Eberle Aviation Corporation in Detroit puts the Navion program on solid footing
in previously unossigned Michigan territory. Chet Hall is head man at North Air
Service, and Paul Eberle, soles chief of Baker-Eberle.
North Atlantic Airways, Inc., Beverly, Massachusetts, now represents America's
finest postwar four-place plane in Greater New England. Bob Wolcott guides the des-
tinies of NorLontways . . . Buffalo Aeronauticol Corporation, Buffalo, New York, with
F. Leslie Morsden at the controls, hos distributor responsibility for the important
Western half of New York.
WALTER K. BALCH, RYAN AIRPLANE SERVICE MANAGER, has completed
details for the second series of Ryan Navion Service and Maintenance classes.
The first class, designed for distributors' representatives, began at the factory
Monday, January 17th. The second ond third classes, for dealer's representa-
tives, will cover the same material, and will start iS"UB''y ^W^*^ February
14th respectively. Each class will run five days. Of •/ ^
MEXICO AND WESTERN CANADA are now well represented in the Ryon Navion
program by Morgan & Walti and Chinook Flying Service, respectively. Morgon &
Waltz is the newly-appointed distributor for Mexico and the Central American
countries of Honduras, British Honduras, Costa Rica, El Salvador, Guatemala and Nica-
ragua. Francisco Woltz and Bill Morgan, well-known business and aviation figures in
Mexico, are partners in this new organization. Chinook, under president Franz
McTovish, will operate from headquarters in Calgary, Alberta, to cover Canada's four
western provinces — British Columbia, Alberta, Saskatchewan and Manitoba.
LES BOWMAN'S DONE IT AGAIN! A conscientious reporter could spend full
time following the footsteps of Les Bowman, president of General Aeronautics.
The sales-wise Texan's latest achievement was winning the first place trophy
in 0 Navigation Contest from El Paso to Chihuahua City, Mexico. Piloting his
Ryan Navion demonstrator, Les made it to Chihuahua just 30 seconds ahead of
his ETA. His ET was I hour 55 minutes. His clocked time; 1 hour 54' 2 minutes.
HARRY WHITE, PRESIDENT OF PALO ALTO AIRPORT, reports a 209-mph average
speed in his Ryan Navion on a recent flight between Polo Alto and Los Angeles. Harry
says that at times his speed was 235 mph. He flew the 350-mile trip in just 1 hour
and 35 minutes. Wind at 10,000 feet was 75 mph from 360°.
YOU CAN'T FOOL THE KIDS. Genial George E. Haddaway, Editor of Southern
Flight, wrote to chief-Novion-mon, T. Claude Ryan, this month . . . "My six-
year-old boy started in school last September. Being on the skinny side, we
worry about him eating proper food for lunch away from home. His momma
asked him last night what he had for lunch. He responded . . . Navion beans!"
DO YOU KNOW THAT the United States is divided into 25 distributor territories for
sales of the Ryan Navion . . . that the only exception is Southern California where
these seven Factory Dealers operate directly under the Ryon factory: Bakersfield Air-
park, Bokersfield; Clover Leaf Aviation, Santa Monica; Conejo Valley Airport, Cam-
orillo; NeoAir, Inc., Van Nuys; John B. Rudy Company, Glendale; Signal Aviation
Corporation, Long Beach; and Skymotive, Inc., Los Angeles.
ONCE OVER LIGHTLY . . . Items picked up in a fast runover of distributor-
dealer newsletters and memoranda . . . Hunters marooned on Bruce Meadows
in the Idaho Primitive country recently hove Glenn Higby of the Aircraft Service
Company to thank for their rescue. Glenn Navioned in with 200 pounds of
bedding and supplies to tide the boys over until they could make their way
out . . . Chet Moulton, Idaho State Director of Aeronautics made the trip with
Glenn from Boise . . . Ted Royce, General Aeronautics' enterprising sales pro-
moter, has compiled a mailing list of 500 good-prospect farmers and 300 air-
minded oil men. Specially designed releases keep these people fully conscious
of the advantages of Ryan Novion business transportation. While disploying
the Ryan Navion at the recent Home Builders Show in St. Paul, Van's Air Service
executives, B. G. Vandre and Lloyd Von Camp, sow the Ramos twins perform
their famous acrobatic-balance act. Impressed, they invited the boys to enjoy
a Ryan Navion flight. The twins took them up on the offer, and reciprocated
the hospitality by posing for a series of unusual publicity pictures which you
should be seeing in regional aviation magazines soon.
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THE RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER: If addrcs
address is known, noi.fy s
for which is guaranteed.
Form 3(47, postage
436
K.D.P0:!3F0RD
4557 te:^?.a:e dr.
san diego 4. calif
Sec. 562, P. L. & R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
§toml©§§ §t©©l
Fabirieatoir
for th©
Aiir©iraft aed
Aircraft Ee^iee
ledestry
RMHIl Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO, CALIFORNIA
Exhaust Systems • Turbo-Jet and Ram-Jet Components
AIR POWER YARDSTICK
AVIATION WEEK magazine, leading trade publication, recently
summarized the present status of American Air Power, comparing the
recommendations of various governmental committees with proposals by
President Truman contained in his 1950 budget message.
As summarized below, the potential production under the 1950 budget
will be far below that outlined under the 5 -year plan proposed by the
last Congress and passed by the overwhelming vote of 345 to 3 in the
House, and 74 to 2 in the Senate.
AIR COORDINATING COMMITTEE 1945
Annual minimum to "cooperate in maintenance
of world peace"
PRES. TRUMAN'S AIR POLICY COMMISSION 1948
Recommended for calendar year 1949
60
56
CONGRESSIONAL AVIATION POLICY BOARD 1948
"Strength necessary to prevent the loss of a war" /^'i
requires annually vJ>_7
MILLION
POUNDS
MILLION
POUNDS
MILLION
POUNDS
"Initial strength to mount promptly ... a successful "| "I "I MILLION
air offensive" requires annually XX J. POUNDS
STANFORD UNIVERSITY SURVEY 1948
Annual minimum to provide base for expansion
80
MILLION
POUNDS
-5 A MILLION
PROVIDED BY PRES. TRUMAN'S 1950 BUDGET J4 pounds
Representative Carl Vinson, Chairman of the Armed Services Com-
mittee, is leading the fight to retain the 70-group Air Force, and has
recently taken a strong position on the need for the 5 -year program.
"I know of no development that should change the decisions arrived
at by the Congress last Spring," he said. "The Congress meant to en-
dorse a long term program then. I believe we should now^ take action
to remove w^hatever doubt may remain as to what we intended doing
last Spring.
"Certainly the five-year program is the minimum," he continued, "and
I am going to insist that the Congress adhere to it and take action to
make that program as fixed and definite as can be done under our Con-
stitution."
ON THE COVER
Nexv Ryan Nation for '49 features
higher performance and still more com-
fort for even greater owner satisfac-
tion. Companion plane is military L-17B
Ryan Nat-ion.
HE S
/
Hu
of its
signa
year
than
Gr
he do
ming
being
ucts
IGNS IT:
ndreds of Ryan workers and i
customers recognize his gall
ure. He's married, has on
old son. Has been with Rvan
5 years.
iduate of Oregon State Co
tes on hunting, fishing and s
But mostly his time goes
office manager of the Metal 1
Sales department.
Meet Joseph J. Richeri
jping
e 17
lege,
into
'rod-
FEBRUARY, 1949 VOL. I, No. :
Published Monthly By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
r Frances L. Kohl, art and production editor Robert F. Smith, Navion news editor
Don Doerr, chief photographer William Wagner, editorial director.
Ijikrmn,
Charles M. Hatcher, edito
Young Stviss pilot proves that 8,400
-miles over mountains and sea
is easy when you go . . .
Just twelve months following his first airplane ride, Bernie
Dardel, youthful pilot-member of a Swiss exporting firm,
landed his new four-passenger Ryan Navion at Buenos Aires,
Argentina, after a spectacular 8,400-mile flight from San
Diego, California. Although he had logged only 195 flying hours
before leaving the States, Dardel reported no trouble whatever
during the 16-day trip.
Mountains that baffled the Conquistadores proved only thrill-
ing scenic panorama for Dardel as he crossed the towering
Andes 70 miles east of Santiago, Chile. His Navion winged its
way at 15,700 ft. altitude through mountain passes and as con-
fidently skimmed the wave-tops off the coast near Antofagasta,
Chile.
Dardel left San Diego on his father's birthday anniversary.
He took Francisco Waltz, Ryan Navion distributor at Mexico
City, with him as far as the Mexican capital.
. . . . BV M\m TO BUEIOS HUES!
.^i^::^:^.
MEXICO CITY^« V^ / J ' ^T~i>
acapulCo«^^,mixtepec ^^ "^H;— ^
FLIGHT mH
m DIEGO
BUMOS AIRES
8,400 JULES
"After my Navion got a 2 5 -hour check in Mexico City,"
Dardel wrote, "I took off for Acapulco. Acapulco is probably
the most wonderful place I have ever seen."
There appeared to be no Mexican radio stations broadcasting
for aircraft, Dardel reported, except the Mexico City tower,
which answered all his calls. He flew without incident over the
remaining Mexican coast Une, and made one stop each in El
Salvador and Nicaragua before landing at an extremely damp
field at David, Panama.
"Had no troubles with authorities, and a pilot drove me
through a dirty town to a very nice hotel. When I entered the
dining room that night a bell boy ran after me to tell me that I
was not allowed to have dinner without a jacket. To think that
outside the hotel some people were without trousers — and me
not having dinner without a jacket; crazy town."
Dardel changed his original itinerary south of Panama be-
cause of advice that the coastal route, although mostly prime-
val jungle for about 700 miles, was a safer choice than the in-
land route. This caused an immediate question of gasoline, so
he purchased three 5 -gal. cans for refilling along the way. He
left the main Panama airport with an overloaded plane and
one hope — that the engine wouldn't quit. It didn't, and about
200 miles from Panama City he landed at Jaque to refill his
gas tanks.
"Radio communications," Bernie said, "were a great help as I
was in contact with the Balboa (Panama) station for over 300
miles. Along the beach southwards there are all kinds of planes
(Continued on page 9)
GUIDED MISSILES SPAN NEW
With $2,000,000 in contracts for guided missile -work, Ryan Aero-
nautical Company plays an active though necessarily closely guarded
role in the field of pilotless aircraft. This non-technical article reveals
some interesting basic principles about this new and challenging field.
By Sam B. Beaudry, Project Engineer
Guided Missile Development
(Official V. S. Naty Photo)
Navy Aerobee rocket for which Ryan now
makes stainless steel parts
Late in the summer of 1944 a howling
monster hardly bigger than a torpedo
hurtled across the English Channel and
fell upon a startled London. Before winter
came, more than 5000 persons had been
killed, 23,000 houses destroyed and hun-
dreds of thousands of buildings damaged,
all at a cost to the Germans of about 8,000
V-1 "buzz bomb" guided missiles. In ef-
forts to combat the new menace, nearly
1500 Allied aircrewmen gave their lives.
Yet this V-1 weapon was a device car-
rying only 1800 pounds of explosive at a
laggardly speed of 400 m.p.h. Within a
short time of the start of this hideous new
form of warfare, the V-2, a liquid-pow-
ered rocket missile, was added to the en-
emy's repertoire. Carrying better than
1500 pounds of explosive at a speed of
3 500 m.p.h., this later "flying bomb" was
of really supersonic calibre, making detec-
tion and countermeasures almost impas-
sible. Only by attacking launching sites
were defending airmen able to take some
measure of counter-action.
As if the old fighting equipment were
not bad enough, each new war creates a
new weapon, or an adaptation of some an-
cient principle. The Marines used most ef-
fectively in the Pacific a liquid fire which
would have seemed quite familiar to the
defenders of Constantinople centuries ago.
The Germans, in putting the rocket prin-
ciple to work in their V-2's, enlarged upon
a cruder rocket used by the English against
Americans at Ft. Henry, Baltimore, in the
Revolutionary War. (Remember "the
rockets' red glare" from the Star Spangled
Banner?)
Guided missiles may dominate the next
w.ir, if, Heaven help us, one does begin.
During the latter part of World War II
the Nazis succeeded in developing some
138 missiles, accessories and modifications,
their greatest success coming in the fields
of long-range bombardment and anti-air-
craft defense. According to Lt. Col. Keith
McCutcheon, USMC aeronautical engi-
neering expert, later with the Pilotless Air-
craft Division of the Navy's Bureau of
Aeronautics: "The missing link in the
German development was in suitable guid-
ance and control of the missiles after
launching, so in the strict sense of the
word they were not guided missiles but ar-
tillery projectiles with extended range."
Simplest basic category of guided mis-
siles, which describes the location of the
launching device and the target, includes:
(1) surface-to-surface; (2) air-to-sur-
face; (3) surface-to-air; and (4) air-to-
air. Other important factors in classifying
guided missiles are types of propulsion;
methods of guidance and control; range
and speed; launching system, and type of
warhead.
Obviously an explosive, to be effective,
must reach its destination — and at a speed
which should make it impossible to inter-
cept. Guided missiles depend for their
propulsion upon some form of jet drive.
Jets, by now becoming familiar to the
man-in-the-street, are roughly divided
into rocket, turbo, ram and pulse groups.
Rockcfs carry all their fuel aiiJ oxygen
within the body of the rocket itself, and
if necessary could operate in a vacuum or
beyond the earth's atmosphere. Automatic
devices control combustion — and speed —
by regulating the flow of liquids. The
"motor" combines a combustion chamber
and an exit nozzle. Chemical reactions pro-
duce large volumes of high temperature
gas in the combustion chamber, and these,
when discharged through the nozzle, de-
velop enormous velocity and thrust.
Rockets are handicapped by the fact that
they must carry their own oxygen, for at
HORIZONS
A 1400-mile area
stretching from Mexico
into Wyoming, which
dramatically shows the
curvature of the Earth,
is shown in this photo
taken at an altitude of
57 miles from an Aero-
bee rocket fired from
White Sands Proving
Grounds.
(Official U. S. Navy
Photo uith artist's
dra iving of missile
added)
the altitudes at which they operate there
is no oxygen, or sufficient oxygen, in the
atmosphere to sustain the fire of combus-
tion.
The German V-2, probably still unsur-
passed as an operational missile, delivered
on London a one-ton bomb-load, but
weighed 31,400 lbs. at launching. It re-
quired 800 lbs of fuel and 11,000 lbs of
liquid oxygen. The weight of a projectile
naturally increases with range, thus re-
quiring more fuel, which in turns re-
quires more weight which demands more
power which again calls for more fuel —
a sort of mathematical dog-chasing-tail
situation. Range limit of V-2 rockets is
believed to be about 450 miles with pres-
ent types of fuel and construction mate-
rials.
Turbo- jet powered missiles utilize a gas
turbine to drive an axial-flow or centrifu-
gal-flow air compressor mounted on a
common shaft. Air is sucked into the
openings of the powerplant, and com-
pressed at high temperature. Fuel is intro-
duced into the chamber and the resulting
mixture ignited, providing the hot con-
tinuous blasts which roar backwards
through the exhaust nozzles to provide the
forward thrust.
Kaw-jets, best-known primarily Amer-
ican development in the international jet
power race, offer effective propulsion at
from 1200 to 2 500 m.p.h. They have no
moving parts. There are only three essen-
tial parts; a diffuser, combustion chamber,
and exhaust nozzle. They have no means
of compressing air before receiving it into
(Continued on page 14)
RYAi PRODUCTS AID m\l
RAM-JET DEfELOPMEiTS
Ryan Aeronautical Company metal products played an im-
portant part in two American aerial achievements recently
completed, the setting of a new record for pilotless aircraft and
the propulsion of a standard fighter plane by ram-jet power
alone.
Longest flights ever made by pilotless aircraft powered with
ram-jet engines, major components for which were manufac-
tured by Ryan Aeronautical Company, were recently an-
nounced by the Navy. Piloted by remote control and tracked
by radar, several sustained runs of more than ten minutes were
made by the Gorgon-IV, the Navy's almost wingless guided
missile.
Since the ram-jet "flying stovepipe" has no static thrust and
must be given an initial velocity of around 300 m.p.h. before
it can begin to operate, the Gorgon-IV was taken aloft under
(Conthiiicd on juii^e 17)
Navy's ram-jet
powered Gorgon-IV.
first flight on ram-
jet pouer alone.
NAVIONS BRING IN THE SHEAVES
Neighbors and their planes cooperate to set
ne-w crop records on von Glahn ranch
A host of harvesting records fell by the wayside on this
season's Annual Harvest Day on the Elmer C. von Glahn
Ranch, 14 miles southwest of Corcoran, California in the center
of the Tulare Lake Basin. More than 200 persons worked with
27 harvesting machines and 6 Navion airplanes to harvest more
than 30,000 tons of grain.
This formidable combination of modern machinery and ex-
perience accounted for a prodigious total of 700 tons (600
acres) of barley harvested per day.
While the larger harvesters were cutting 2 5 -foot swathes
across the 4 8,000-acre ranch, the six all-metal Navion planes
were busy doing jobs which in former days had required the
efforts of a legion of farm-hands and a fleet of vehicles.
With fire a constant harvest-time hazard, one Navion was
kept on constant patrol for telltale signs of smoke.
Another of the 150-mph planes shuttled back and forth be-
tween the main von Glahn office in Corcoran, the ranch head-
quarters, and a dozen different harvest camps in the Lake Basin,
transporting men charged with the direction of the harvest to
points where they were needed most.
A third Navion was held in ready reserve to rush mechanics
and spare parts to broken-down harvesters and other equipment
needing special attention.
A trucking company used a Navion to direct traffic to proper
sections and generally supervise the operations of 27 giant
trucks and semi-trailers.
Two other Navions, owned by neighboring ranchers, were
utilized for observation of the entire harvest operation and for
careful inspection of particular phases of the huge maneuver.
1948's record harvest on what is one of the largest and most
productive ranches in the entire West is a logical achievement
in the career of Elmer von Glahn. Specialist and pioneer in the
full utilization of up-to-date mechanical equipment in agri-
culture, von Glahn declares that he couldn't do without his
Ryan Navion in the present scope of his ranching operations.
(Coiitiiiucd on page 12)
.^mMtht^U^-''^--. w^
IT'S MOI
Moving day at Ryan Aeronautical Com-
pany conies virtually every day. A housewife
is dismayed if she must pack up twice in a
half-dozen years. Durward H. Palmer, chief
of Ryan's Plant Engineering department, by
contrast, calmly undertakes major moving
operations on a practically continuous sched-
ule. In an industry so fluid as the aircraft
business, today's perfect assembly line may
need complete revision tomorrow. New con-
tracts for ever-changing types of aircraft
and aircraft components may require switch-
ing around of whole shops to meet changed
patterns. The undertaking is a sort of
mechanical problem child, which, at R)'an,
as been channeled into good behavior.
"Plant Engineering," says Palmer, "aims
at two targets: first, maintenance of machin-
ery and equipment of the plant in satisfac-
tory condition at minimum cost; second, the
construction and installation of new equip-
ment and facilities."
To accomplish both aims, the department's
130 men and women have been divided into
carefully coordinated task forces. Each group
IH DH
is assigned specific responsibilities, proper equipment and bal-
anced personnel.
Palmer works closely with the Plant Layout department, an
important section of the Production Engineering division. Each
detail involving shift of machinery or shop departments is
studied closely by both units. When Plant Engineering is noti-
fied of an impending change in the physical layout of one of
the production departments, Palmer obtains a plant layout and
calls a conference of his foremen. Next follows a check of all
facilities so that proper gas, compressed air, water and electrical
inlets and outlets may be prepared. Then come careful cost esti-
mates and time schedules, with crews organized with due con-
sideration for skills and labor required.
But a machine shop, for instance, just isn't moved over-
night. Undue interruption of production in any important sec-
tion of the plant could cause serious delays in delivery schedules.
With work proceeding on a multi-shift basis, Plant Engineering
must plan the movement of every item with meticulous care,
timing transfer of smaller equipment for night hours. Bulk
operations are set for week-ends. A complete moving job may
require weeks.
Preparations for beginning work on Ryan's multi-million-
dollar General Electric jet engine component contract affords
a cross-section of typical Plant Engineering responsibilities in
large scale plant moving operations. As part of the re-arrange-
ment of machinery and shops Palmer found it necessary to
(a) move airplane sub-assembly departments to the mezzanine
of the sub-assembly building; (b) move Navion Parts Stores
and Upholstering department; (c) move Experimental depart-
ment to Final Assembly building; (d) enlarge the tooling de-
partment; (e) move Machine Shop to the area vacated by the
Experimental department; (f) locate and lay out General
Electric assembly department between Machine Shop and Sheet
Metal Assembly; (g) re-arrange heat treat and stainless steel
processing — well, we could go on for some time, 'just as Plant
Engineering did.
Mechanical Maintenance people are the machinists, plumbers
and journeymen of many trades who magically transform an
empty floor space to a crowded shoproom between Saturday
and Monday. They are led by Otto A. Schulte, foreman, who
follows each moving job from preliminary memo to final
clean-up. Schulte and his men are as versatile as a juggler with
seven arms; can whip you up a husky working platform or re-
pair a plant whistle. They make quick work of such assign-
ments as moving Experimental to the Final Assembly building
and shifting the Machine Shop into Experimental's old location.
(Continued on page 13)
"A place for everything, and everything in its place" appears
to be the theme behind this discussion between Plant Engineer-
ing chief Durtvard H. Palmer, (right) Bill Kupilik (center)
assistant foreman, Welding and Pre-Jig, and Archie "Red"
Hammock, manifold production department coordinator.
That's a shop layout they^re checking.
^'Moving day" is only one of
-many problems confronting
Ryan's resourceful Plant
Engineering Department
RYAN MANIFOLDS -UP FRONT SINCE 1927!
Controlling the roaring mechanical horses of aircraft engines,
which snort fire and exhaust gases as they hurtle across the
skies, is the constant problem confronting powerplant engineers.
The unglamorous but vital exhaust system is one of the answers
to the problem, channeling heat and gases away from the engine
while adding speed and comfort to the plane.
Ryan Aeronautical Company for two decades has been in the
van of manifold design and construction, building efficient
manifolds for its Ryan Brougham 5 -passenger plane as early
as 1927.
Always planning ahead, including current research work in
the new realm of jet propulsion, this organization is the only
major airframe factory which is also a mass producer of ex-
haust manifold equipment, and a recognized leader in the
manufacture of stainless steel engine and aircraft components.
Development of extremely high-horsepower aircraft engines;
the use of exhaust gases for turbo-supercharging, cabin heating,
carburetor warming and for added speed through jet thrust;
plus the need for flame dampening, has accented the importance
of this equipment to the proper functioning of the whole engine
assembly.
Efficient design of manifolds begins with the time layout of
a new plane is started and consideration is first given to the en-
tire powerplant arrangement. There are three general types of
exhaust system: (1) the universal joint type, originated at
Ryan with characteristic ingenuity, which is composed of two
or more sections bolted rigidly together and mounted on the
engine mount ring or inner cowl by means of a series of links.
The manifold is connected to the engine through use of uni-
versal or "Ryan ball and socket" joints, which absorb the con-
tinuous engine movement and vibration. (2) The conventional
slip joint type manifold composed of individual sections
mounted cantilever on engine exhaust ports and connected by
"collars." (3) Short stacks or ejector stacks.
When Ryan entered the exhaust manifold field a generation
ago, pilots often were temporarily blinded with flame-glare
from the then commonly used short stacks, and cabin passen-
gers were threatened with carbon-monoxide blown back from
the engine. Ryan was the first manufacturer of airplanes to in-
clude exhaust-warmed cabin heaters as standard equipment.
First manifolds were made of sheet tubing iron and from flex-
ible tubing, crude forerunners of today's highly efficient stain-
less steel systems which are stamped from sheet metal and
welded into any desired shape.
Ryan innovations in connection with its steadily expanding
exhaust system production included establishment of a more
efficient "flow production" system of manufacturing, use of
drop hammers as flexible production tools, and adaptation of
new welding techniques to stainless steel fabrication. Ryan has
become the largest user of stainless steel in the aircraft industry,
swallowing shipments of large 18-8 and 19-9 steel sheets by the
carload. During World War II it was the largest manufacturer
of exhaust manifolds in the world.
Ryan's famous five-place '^Brougham" of 20 years ago included
among its many advanced construction features a flexible
collector-ring type exhaust system^ made of flexible and
straight iron tubing, for its Wright J-5 engine.
Archie "Red" Hammock, metal products division coordinator,
and Herb Simmer take a final look at the B-50 stainless steel
exhaust system shown here, one of four such Ryan manifolds
on each Superfortress bomber, and an impressiic contrast to
the 1927 type shoun above.
Announcing the new
for
STILL HIGHER PERFORMANCE FOR '49
Cruising speed, up to 155 mpli
Take-off distance
over 50' obstacle, down to . . . 875 ft.
Landing distance
over 50' obstacle, down to . . 875 ft.
Ceiling 15,600 ft.
Climb (first minute), up to ... 900 fpm
Above performance hos been demonstrated on standard
'49-type Ryan Navion. Take-off, landing and climb figures
are with zero wind, sea level and full gross load of 2750 lbs.
Featuring 29 dramatic new improvements for '49
Higher performance highlights 29 exciting new advancement^
quieter, still more dependable, safe and useful Ryan Navioi
New.' GREATER SPEED AND PERFORMANCE in the vastly improved
'49 Ryan Navion. New 205 h.p. engine rating plus sleek new landing
gear fairings and doors speed the Ryan Navion through the air at a
new, faster 155 m.p.h. cruising speed. Sensationally shorter take-off
run of only 560 ft., and only 875 ft. take-off to clear a 50-ft. obstacle.
Normal landings are made under 50 m.p.h. with average loads.
New! STILL MORE ROOM AND COMFORT in the tastefully appointed
cabin. Wider foam-rubber-cushioned rear seat with limousine-type
folding center arm rest, plus high, rolled head rest, assures hours of
relaxing comfort on the longest flight. Four individual side ash trays,
recessed arm rests, soothing upholstery colors bespeak thoughtful
planning for you. You'll always ride comfortably in a Ryan Navion.
New! INSTRUMENT AND CONTROL PANELS arranged for easier
"scanning." Manifold pressure and dampened fuel gauges now in-
cluded. Panel and gear position lights can be dimmed. Standard panel
cutouts adapt to gyro installation without costly alteration. New con-
trol panel features knobs which simulate mechanism they activate for
positive identification. Partial flap settings and key-ignition are new.
New! EXCLUSIVE dual FUEL SYSTEM places the Ryan Navion with
modern airline and military aircraft for dependability. Engine-driven
vane-type pump provides proper fuel supply under all normal oper-
ating conditions. An electrically driven auxiliary fuel pump is also
provided. Pumps operate together or independently. No personal air-
plane can be flown with more confidence than the 1949 Ryan Navion.
2. MINIMUM TAKE-OFF
560 FT TOTAL 875 FT,
OVER 50' OBSTACLE
3. VHF RADIO AND NEW,
SMALLER ANTENNA
4. CORROSION-PROOF
ENAMEL FINISH
5. SOUND-PROOFED,
WEATHER-PROOFED CABIN
6. HIGH REAR SEAT
HEAD-REST
7. SIX INCHES ADDITIONAL
WIDTH IN REAR SEAT
8. HARMONIZING INTERIOR
UPHOLSTERY
9. RECESSED ARM RESTS
10. LIMOUSINE-TYPE
CENTER ARM REST
13. MORE LUGGAGE ROOM (whan
ufing auxiliary fuel tank)
14. UNDER-SEAT AUXILIARY
TANK (OPTIONAL-
RANGE UP TO 800 Ml.)
in the roomier,
for 1949!
TO THOSE who would take to the skies this year, we proudly present the new Ryan Navion.
Luxury-liner in the personal plane field, it is a thoroughly proven postwar airplane. . .now,
even more versatile and powerful than ever before. Now, even faster, roomier, more comfort-
able. We invite you to see the new, 1949 Ryan Navion soon. Check its 29 new features for '49.
Compare it "against the field." You are sure to agree that this year "It's Ryan Navion Again."
New .'more accessible, roomier luggage space. Even easier
to load luggage! Just fold forward one or both of the hinged rear seat
backrests! Want to work while flying? Your portfolio is at your finger-
tips. Auxiliary tank (optional equipment) is built under rear seat, so
luggage space is all luggage space. You can carry up to 180-lbs. in
the 20-cubic-foot compartment . . . that's eight men's two suiter bags!
New! POWERFUL VHP RADIO adds the ultimate touch to worry-
free, fatigue-free flight. VHP transmitter covers 6 channels: assures
instant contact at distances up to 100 miles while flying at 10,000 ft.
Clear, reliable reception of standard broadcasts, four-course ranges,
marker beacons. Standard tower frequency clearly marked on dial.
You "get through" while sending. High fidelity reception is assured.
New/ VENTILATING AND HEATING SYSTEM provides living room
comfort. Still more draft-free fresh air is now channeled to every
comer of the cabin. Ryan exhaust system specialists have designed
an efficient combination heater-muffler which is now standard equip-
ment. Engine noise in cabin is materially reduced. Simple temperature
controls keep the '49 /?.va/! A'a V70/I cabin "just right " for every occupant .
New/ perfected "all around" sound insulation cradles the
Ryan Navion cabin in a thick blanket of noise and heat-repelling
Thermo-Cousti Fiberglas. This insulation material is all-around . . .
on canopy, cabin sides and firewall . . . shuts out both noise and heat.
Engineexhaust is nowmuffled, and discharged under the wing. Thicker
windshield deadens propeller noise ; Plexiglas filters out sunburn rays.
27. NEW VENTILATION SYSTEM
36. IMPROVED STANDARD
PANEL AND MORE
INSTRUMENTS
25. NEW 205 H.P. ENGINE
24. DUAL FUEL SYSTEM
23. IMPROVED CONTROL PANEL
22. VIBRATION-FREE, GEAR
TYPE HYDRAULIC PUMP
21. MUFFLER AND HEATER
STANDARD EQUIPMENT
16. LANDING GEAR DOORS
AND FAIRINGS
Big/ Rugged/ Fast/ Safe and Easy-to-Fly
Ryan Navion offers Plus Features which make it
America's outstanding business and personal plane
MORE ROOM. Exclusive Ryan Navion canopy rolls back a full I'^i-h.
to provide easier entrance and exit for both front and rear seat pas-
sengers. . . there's plenty of head room for all . . . you can conveniently
change seats in flight if you wish. And the generous cabin accom-
modates four big people comfortably . . . with lots of room to stretch
out and relax. Front seats adjust to individual requirements. Can-
opy locks partially open for best ventilation on ground. For half-ton
cargo, three seats are quickly removed: canopy can be slipped off.
MORE SPEED— MORE PERFORMANCE in the more versatile more use-
ful new Ryan Navion .. .fast, "big plane" cruising even in rough air
without sacrificing safety and comfort . . . short, smooth landings and
quick take-offs when fully loaded, even from improvised or high al-
titude fields. You get there three times faster than by surface travel...
at costs comparing favorably with your automobile. Owners say,"No
other plane combines so well, such an intelligently chosen and well-
engineered combination of features as the Ryan Navion."
.040
RUGGED CONSTRUCTION. Rhino-tough heavy gauge all-metal skin
that's dent and wrinkle resistant for unsurpassed durability and
structural integrity. . .for easy maintenance and permanent beauty.
Rugged tricycle landing gear features oversize wheels and tires, husky
deep-stroke hydraulic shock absorbers. Wide wheel tread, powerful
equalized hydraulic brakes and big, steerable nosewheel make for
easy ground handling... large, slotted, full-deflection flaps for short,
pillow-smooth landings on rough fields even in strong cross winds.
SAFE, EASY-TO-FIY. Patented, inter-connected ailerons and rudder
give selective, "two-control after take-off". .. your Ryan Navion
literally flies itself over long periods. Gentle and well behaved, the
amazingly stable Navion "forgives" most anything short of fool-
hardiness. Smooth riding, always . . . positive, yaw-free, directional
stability. The stall- resistant wing gives full aileron control even below
stalling speed for maximum safety in slow flight and landings.
Seven big windows wipe out blind spots ; give wonderful visibility.
FLY . . . AND BUY. . . THE '49 NAVION NOW! Discover the comfort, confidence and
satisfaction that comes with a Ryan Navion. 'Write Ryan Aeronautical Company, San
Diego, California. Arrange to take your next business trip FREE. No obligation.
Available in four new, still more beautiful colors v^ith harmonizing interiors. Fine synthetic
enamel finish is completely corrosion-proof; stays beautiful and insures low maintenance cost
TAMPICO RED
ITALIAN CREAM
NO OTHER PLANE COMBINES
SO MANY FEATURES SO WELL
RYAN AERONAUTICAL COMPANY • SAN DIEGO, CALIFORNIA • RELY ON RYAN
BY NAVION TO
BUENOS AIRES
(Continued from page 1 )
which ran out of gas and made emer-
gency landings — even a B-24. About 100
miles out of Tymaco, Colombia, nearest
airport, the weather turned bad and I had
to sneak along the coast through rain and
fog at 300 ft. altitude the rest of the way.
"Passing the Equator, my last stop was
Guayaquil. Here I rested and checked my
motor, changing oil and refilling the shock
absorber with air. It was good I had with
me a fire extinguisher, which is also a tire
inflator because there weren't many places
where I could get air, and when they had
air there wasn't enough pressure.
"Left Guayaquil at daybreak and fol-
lowed the coast to Talara, airport of entry
to Peru. Here I got the cheapest gas of the
whole trip — about 10 cents a gallon." His
next stop was Trujillo, Peru, and here Dar-
del came nearest to grief of anywhere on
his trip.
"At Trujillo, I landed on a beautiful
runway, but no gas was available there. So
I took off again and went to another air-
port, which was just a plain gravel field. I
think any other plane than a Navion
would have broken the landing gear, but I
made it without trouble. To be honest, the
Navion made it, not me!"
Most exciting part of the trip came af-
ter Dardel left Antofagasta, Chile.
"I left Antofagasta by sunshine, but
the further south I went the lower went
the overcast — and me too. Finally I flew
at about 30 ft. in rain and fog, buzzing
along the coast, missing islands by a couple
of feet. After I got scared enough I headed
west into the ocean and up through the
overcast, praying the motor would con-
tinue to work."
"At about 8,000 ft. I was on top, but
where I was exactly I did not know. So I
flew the course indicated by my Lear radio,
thinking all the time how I would make a
let-down through that overcast, knowing
that underneath were mountains. Sud-
denly an open valley was ahead of me —
and thank God it was the valley with Val-
lenar in it, the airport where I had in-
tended to land. Sometimes it is a wonder-
ful feeling to stand with your feet on the
ground!
"From Vallenar I flew straight over
mountains and valleys at 10,000 ft. alti-
tude to Santiago de Chile. After talking
with two Zonda pilots from the Argentine
Airline who offered to stay in radio com-
munication with me while flying over the
Andes, I left Santiago about 30 minutes
ahead of them and climbed to 15,700 feet
at the entrance to a valley through the
Andes. The highest part of this valley
is the Pass La Cumbre at 11,000 ft. Be-
fore and after this pass the valley is very
deep and narrow. There are six turns of
about 60 degrees each, and it's better not
to make a false turn because the moun-
tains all around are high and close. On the
bottom of the valley is a railroad track and
a highway to follow.
"Actual time in those mountains was
only 40 minutes. After the last turn of
the valley the Argentine pampas was in
sight. Hurray! I made it! It was the same
day, just one year ago, that I had had my
first flight instruction at Del Monte Avia-
tion in Monterey, California.
"Next morning, in Buenos Aires, I
landed at AeroParque, the airport in town,
and was met by some friends and Mr.
Daniel Tiphaine and Mr. Rogelio Tiphaine
from the Tider S.R.L., Ryan Navion Dis-
tributors in Argentina, who sold me my
plane.
"On the trip down gas was available
everywhere, but mostly at 91 octane, not
80. I had to pay my bills most of the time
in dollars. Credit cards were not necessary.
It was good to carry my own oil supply,
because 100 weight oil was not available
anywhere. My Lear transmitter was a
great help. The stations stand by mostly
on 3105 Kc, the PAA Stations on 2870. A
great help, too, was the U.S. Air Force ra-
dio facility chart for South American
area, showing all transmitting and receiv-
ing frequencies."
For benefit of others who may wish to
make the same trip later, Dardel notes fur-
ther that American World Aeronautical
charts which he used on the trip were
quite exact. Weather reports, he com-
mented, were most of the time correct.
"When I left the States," Dardel said,
"I had a total of only 195 hours flying
time, but the trip seemed very easy to me.
I left San Diego, California, 16 days be-
fore my landing in Buenos Aires. I flew a
total of 13 days and logged 68 hours flying
time over a distance of 8,400 miles. I did
not have any trouble with my Navion
during the whole trip and on the 100-hour
inspection in Buenos Aires nothing was
found damaged on my airplane!"
The impressive jaunt ended on an addi-
tional happy note.
"The whole trip," Dardel summed up,
"including gas and hotel bills, cost me
only $390!"
New Flader Turbo-Jet Engine Small, But Powerful
Resembling a stove pipe about six feet
in length, but capable of pow^ering a
medium weight executive airplane at
250 m.p.h., a new light-weight turbo-
jet engine J-5 5, designed by Frederic
Flader, Inc. for military purposes, is
now^ under production for the U. S. Air
Force. Flader is one of the firms for
■which Ryan's Metal Products Division
builds jet engine parts.
The engine exerts an imposing
amount of thrust for its size, being
rated at 770 thrust lbs. at take-off and
700 lbs. cruising. Of gas-turbine design,
the J-55-FF-1 handles 15.4 lbs. of air
per second at a compression ratio of
2.85 at sea level for static thrust. It
cruises at about 26,000 r.p.m. w^ith a
tailpipe gas temperature of 1170 de-
grees.
Some idea of its practicability for
commercial planes and special purpose
aircraft is seen in its low^ net w^eight of
3 00 lbs., including basic engine, shortest
standard tailpipe, starter, fuel pump
and engine controls. One model shows
an overall length, with standard tail-
pipe, of 79 in., overall diameter of
15.75 in., and exhaust cone diameter
of 8.7 5 in. — a set of dimensions of inter-
est because of the claim made for it
that, if released for other use by the
military and found practicable for com-
mercial planes, it could increass present
cruising speeds for a 5-place plane by
about 100 m.p.h.
Aero Digest magazine recently dis-
cussed this engine briefly, stating that
its size and performance suggested that
it was designed primarily for use in con-
nection with the Air Force's important
pilotless aircraft program.
We Fly Navions
'RED' FODREA, ACCOUNTANT for the Martin Construction Company in Idaho, be-
lieves he has the prize example of a business airplane saving valuable time. By Navion,
he gets from Stibnite, Idaho, to Boise in 55 minutes. Winter driving between the two
places takes him 32 hours.
"WE WOULD LIKE TO GO ON RECORD that we are highly satisfied with the
Ryan Navion we purchased from Pretoria Light Aircraft Company in South
Africa. We especially like its performance and economical operotion, and find
it most suitable for charter work. We strongly recommend the plane to private
and commercial owners." This is an excerpt from a letter written by Rhodoir
Charter Services of Bulawayo, Southern Rhodesia, which expressed complete
owner satisfaction after 350 trouble-free hours. Vic Diamond, Managing Direc-
tor of Rhodoir, says his pilots operate the Navion from the most unbelievable
fields in the Southern Rhodesian bush. The pilots declare that had they not been
flying the Navion, they wouldn't even have attempted some of the landings
they've made.
FLYING ICE CREAM MAN Henry Hancock, Orlando, Florida, carries three cartons of
cold bricks and ice cream on his commuting flights between Columbia, Mississippi and
Orlando. "This way," Hancock soys, "my friends and family always appreciate my
arrival."
GOOD, GODFREY! An honor he well deserves was awarded
lost month to that popular Ryan Navion-owner, Arthur God-
l IK. 19^^ frey. During a nation-wide broadcast, the National Flight
I •I'V'^M System presented him a gold cup for being the private pilot
K ""^rii ml *'^° '^"^ ^^^ most during the post year to promote personal
H yffe'^ -7 fl'/ing in America. Said Godfrey, in accepting his trophy
II ''^-?**7 from Notional Flight's President, Dick Powell, another
Navion owner: "The education and very lives of our children
are being influenced by aviation. It is important that all of us take steps now
to acquaint ourselves with the flying phase of America's future way of life."
"135 MILES ON 4.5 GALLONS OF GAS, and I con do it again!" J. Ernest Bertrand,
Oakley, Kansas, sent the Ryan Reporter this Christmas reminder of the record he
established with his Navion in the Flying Farmers Efficiency Race held at Hutchinson,
Kansas. Bertrand's closest competitor used 6.5 gallons for the distance. (Ed. Note:
Further evidence of the amazing economy to be gained from efficient flying and taking
full advantage of the breaks.)
PENNSYLVANIA OWNER MAKES OPERATING COST STUDY. Often wondered
how close the operating costs of your Navion compare with figures compiled by
the factory? W. E. Wells, Porkerford, Pennsylvania, did, and went to work
making a detailed cost study of the first 176 hours put on his Ryan .Navion.
His per hour figures for gasoline, oil, and maintenance, and those prepared by
Ryan statisticians compare as follows: Wells, $5.28; Ryan, $5.20.
SANTA CLAUS, CALIFORNIA, is a real community founded by a retired contractor
known to his neighbors as "Santa Clous" Auger. Santa purchased a Navion last sum-
mer, appropriately painted it crimson, and this year flew to various Southern California
communities to appear at children's Christmas parties.
"FARMERS NOTICE THINGS LIKE THIS," says a flying farmer who wrote us an
eye-witness report of how the 8 Navions tied down at Dodge City, Kansas, held
their ground without injury during a 75 m.p.h. gale which struck that city this
winter . . . "The windstorm thot struck Dodge City — where Texas, Oklahoma,
ond Kansas Flying Farmers were meeting — sold some Navions. Out of 95 air-
planes tied down, most that weren't actually damaged (16 were) were jostled
around by the wind. You could see the changes in their tie-down positions. But
as for OS I know, not a Navion moved. Most Flying Farmers agreed that the
Navions would have withstood the wind with only the brakes set and no tie-
downs."
TAKES A LOT TO KEEP A GOOD MAN DOWN . . . Even a broken shoulder doesn't
prevent Dick Graves from using his Navion to fly back and forth between Boise, and
his home in McCall, Idaho. He pilots from the right front seat, using his left hand!
BUYING AND SELLING CATTLE ALL OVER THE U. S., the Cline Cattle Com-
pany uses o Navion as regular transportation. Brothers Bill and Dick Cline pilot
the plane, and their dad, W. S. Cline, is ar\ enthusiastic passenger. Bill reports
that the Navion comes in extra-handy for checking on cattle in pasture, as well
OS showing them while there. So accustomed ore the steers to getting "coke"
thrown to them by Bill and others in the Navion, they eagerly run up to the
plane whenever it lands, thereby providing the buyers inside an excellent close-
up look at them.
DIXIE BROADCASTING SYSTEM, New York City, owns a Navion which is used by
executive John Perry, Jr. The hord-working plane makes at least twenty business trips
a month on routes that reach out all over the country. The Dixie people are high 'in
their praise of the Navion as an advertising medium and a life-saver in emergencies.
RYAN NAVION BIG HELP TO
MEXICAN POWER COMMISSION
"In Mexico, we find that one hour's
travel in a Navion is worth seven hours
by car."
With this declaration, Luis Norona
Torres, Chief Pilot for the Comision Fed-
eral de Electricidad, Mexico's national
power authority, begins his description
of the advantages of operating a four-
place plane like the Ryan Navion in his
mountainous country.
This twenty-year veteran of some of
the world's toughest flying points out
that where aircraft manufacturers in the
United States calculate their four-place
planes are roughly three times faster than
the automobile, in Mexico where high-
way travel is much more arduous (and
frequently impossible), the multiple is far
higher.
"As a matter of fact," Norona advises,
""in such places as the vicinity of Lake
Catemaco in Vera Cruz State, where the
Comision is going to build a huge power
plant, the one-to-seven figure is an ex-
tremely modest one. To reach the Lake
from the next town, Tlacotalpan, I need
only twelve minutes in a Navion. The
only other way to get there is by horse.
That takes two days, not counting time
lost when your mount sinks in swamp
up to his belly two or three times.
"'Then, on the Yucatan Peninsula, you
either fly from one side to the other, or
don't cross at all. A giant jungle, teem-
ing with lions, reptiles, massive taran-
tul.-c and wild boar, rises as a barrier
between one coast and the other.
(Continued on next page)
(Continued from page 10)
"Similarly, from the southern coastal
states, the only route to Mexico City is
the air one. When you live in those
states, you either fly or stay at home.
"And in the important states of Chia-
pas, Tabasco, Oaxaca, Guerrero, Quin-
tana Roo and Michoacan, there are prac-
tically no vestiges of passable highway.
A plane is just about the only transpor-
tation."
Noroiia pilots the Comision's all-metal
Ryan Navion to points all over the Re-
public from its base at the Municipal
Airport in Mexico City.
The plane's principal use is transport-
ing electrical engineers and other execu-
tives and employees of the Comision.
Various contractors working on electrifi-
cation projects are also flown.
The manner in which the Navion per-
forms on typical take-offs from its home
base at Mexico City continually fortifies
Norona's confidence in the plane. When
taking off from the 7,300-foot high air-
port with four passengers, the Navion
climbs over a surrounding 10,000-foot
ridge within 1 J minutes.
"The advantage of its 150 mile per
hour speed wasn't the only reason we
selected the Ryan Navion," explains No-
rona. "In Mexico, we nearly always fly
at a minimum of 8,000 feet, frequently
going up to 1 5,000 and more to get out of
the basin of the country's central plateau
or fly over the weather. With its 15,600-
foot service ceiling and excellent high
altitude performance, the Navion is the
plane that best meets our needs."
PLANT SAFETY RECORD GOOD
Romping home first among the larger
departments of Ryan Aeronautical Com-
pany in last month's safety competition,
Manifold Assembly Line-up and Jig de-
partment demonstrated conclusively that
it has ( 1 ) workman "know-how" and a
spirit of cooperation plus (2) good ruper-
vision. Its 130 workers reported only 72
first aid cases and lost but 36 man-hours
during December for a flossy average of
only 1.56 hours lost per 1,000 man-hours
worked!
Electrical Maintenance department es-
tablished a mark of 1.01 man-hours lost
per 1,000 worked to lead all departments,
but had only 17 employed compared with
the 130 men and women in Manifold
Assembly.
Grand totals for the entire plant
showed an average of 2.47 man-hours lost
per 1.000 worked with a total of 1105.5
man-hours lost.
Supervisors Joe Love and Cliff Scates,
and their group working with them were
credited by Plant Safety Engineering for
conscientious adherence to safety regu-
lations.
With Men Who Sell Navions
OFFICIAL PRESENTATION OF THE 1949 RYAN NAVION will highlight the first
annual meeting of Ryan Navion distributors in San Diego, February 28 and March I .
In addition to seeing the wraps lifted off the new model, distributors will discuss the
entire sales and service picture during their two-day stay at the factory. Outstanding
personalities from the Ryan Navion progrom have been lined up to spark the conclave,
so that every distributor may go home with new ideas as well as his new demonstrator.
PAT ON THE BACK DEPARTMENT. Clover Leaf Avia-
tion, Jon Holl, Frances Longford and Robert Young's
direct-factory dealership in Santa Monica, California, was
recently awarded an exclusive contract as supplier of
rental aircraft in two categories to CAA personnel operat-
ing out of the Authority's 6th Regional Headquarters
(Region covers California, Arizona, Nevada and Utah).
West Coast aviation publications report that this is the
first time contracts in both Categories I (2-passenger
planes) and II (4-or-more passenger planes with cruis-
ing speed of 130 mph or higher) have been awarded to a single contractor
within the region.
WOMEN SELL RYAN NAVIONS, TOO. No slight is intended the ladies by the title of
this column. The outstanding part which women are playing in Ryan Navion sales and
service is well recognized. Here are just a few of the feminine standard bearers:
Cloro E. Livingston, owner of Dorado Airfield, Dorado, Puerto Rico; Elynor Rudnick,
owner of Bokersfield Airpark, Bokersfield, California; Tereso McEwon, office whiz for
Toth Aircraft, Kansas City; Frances Nolde, publicist for Aviation Consultants, Read-
ing, Pa.; and Pat Potemon, Ryan Navion ferry-pilot deluxe.
DANIEL TIPHAINE, MANAGER OF TIDER, S.R.L., Argentine distributor, visited
the Ryan factory lost month as part of an extended business tour around .the
U.S. Bringing the latest news from his port of the Americas, Tiphaine told Ryan
Export Sales Coordinator, William Brotherton, "The Ryan Navion is the plane
for Argentina. Most of our people are in some way engaged in ranching, where
operations from rough fields are the rule rather than the exception."
FOR DIRECT MAILING TO BUSINESSMEN, Jim Hobstetter, Southern Ohio Aviations
go-getting president, is planning a special reprint of several hundred copies of the
travel Analysis section of the Ryan Navion Sales Kit. Jim believes this particular sec-
tion "hits the economic aspects of business air travel right on the button."
SERVICE THAT LIVES UP TO THE NAME has been assured Navion owners in
the territories of Page Aviation Service, Polo Alto Airport, Thunderbird Aviation
Corp., Morgan Gr Waltz, John B. Rudy Co., and Clover Leaf Aviation, who sent
representatives to the opening session of the current series of Ryan Navion Ser-
vice and Maintenance classes at the factory. L. D. Wilborn, Wm. B. Freet, John
King, Federico P. Guerrero, Quote Dodson and Warren Johnson, respectively,
carried the colors of these organizations during the week-long period of class-
room study and production line instruction.
BOB HEWITT, FRANK KANE, BILL MARTIN and other Mallard Air Service execu-
tives invite everyone in the Ryan Navion organization to visit the Notional Sportsmen's
Show being held in New York the latter part of February. They've worked hard to
make the Ryan Navion Exhibit the Show's outstanding feature. Dates for the Show
coincide with the unveiling of the 1949 Navion at the Distributor's Meeting in San
Diego, and the Mallard promoters have made "29 Major Refinements in '49" a key-
note of their participation in the sportsmen's celebration.
FLAT RATE WORK ON NOTHING BUT NAVIONS is the
service policy followed by General Aeronautics, Fort Worth,
Texas. Says Les Bowman, president of this top-selling dis-
tributor for 1948, "After 14 months experience with the
policy in practice, we find that the Navion is the only plane
in America to which we could adapt this procedure, and be
accurate enough to hold our prices constant and be assured
of a fair profit."
WHO'S AN OLDTIMER? A chance glance at a 20-year old file copy of the magazine.
Air Transportation, reveals that the 1928 list of Ryan Airplane Distributors included
Rankin Flying Service, Portland, Oregon. This company was, as you've probably judged,
the forerunner of Rankin Aviation Industries, current Ryan Navion distributor, still
going strong in that same area.
THEY'RE NEITHER TOO YOUNG NOR TOO OLD ... to travel in a Ryan
Navion, that is. The John B. Rudy Co., direct-factory dealer in Glendale, Cali-
fornia, proved the truth of this lost month when they gave Mrs. Jomimo White,
91, her first plane ride. Mrs. White, grandmother of Dick White, (purchasing
agent for the Rudy Co., took to Navion travel with hearty enthusiasm, it is
reported. A hatful of favorable newspaper publicity was showered on the Rudy
Co. for this sharp piece of promotion.
11
shown in front of one of the Army'^s sturdy Ryan Navion L-17B liaison planes with
T. Claude Ryan, President of the Ryan Aeronautical Company (left) and Sam Breder,
Sales Manager (right), are Lt* Col. Arthur Anderson, Army Field Forces Representative;
Major Charles Haydocky visiting Pentagon inspector, and Major Richard Long, Field
Forces, Wright Field, Ohio. Recent deliveries to the Army were part of an order of 163
military Ryan Navion airplanes purchased through the Air Force for the Army Field
Force and National Guard,
T^V
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NAVIONS HELP BRING IN THE SHEAVES
(Continued from page 5)
This busy executive who heads an oil
company and owns warehouse properties
in addition to his ranch responsibihtics,
looks upon this year's all-time harvest as
the natural outgrowth of his long effort
to successfully utilize airplanes in busi-
ness.
He now believes that his 1948 harvest
record speaks for the high degree of util-
ity he has obtained from his aircraft. In
his Ryan Navion — his eighth and favorite
plane — he thinks he's found a post-war
airplane designed with the combination of
safety, performance, and ease-of-operation
which must be incorporated into a piece
of ranch equipment. The Navion is versa-
tile enough to do the rough work that
goes with harvesting and provide com-
fortable transportation for daily business
trips to metropolitan business centers.
NEW SCIENCE BUILDING
NEAR RYAN SOON READY
That graceful concrete structure which
has been a-building these many weeks on
the strip of filled land between Navy's
Sonar School and the U. S. Coast Guard
across from Ryan's northerly domain will
be headquarters for San Diego Section,
Institute of Aeronautical Sciences. Aside
from main quarters in New York City,
only one other such I.A.S. building exists,
although Los Angeles is busy putting one
up.
The Institute of Aeronautical Sciences
is a national organization facilitating in-
terchange of technical ideas among aero-
nautical engineers here and abroad. Mem-
bers of the Institute include some of the
keenest minds in the country.
Ryan people are prominent in the San
Diego Section. William T. Immenschuh,
project engineer of the current Navy
Confidential undertaking, is Correspond-
ing Secretary and member of the Execu-
tive Committee. Earl D. Prudden, vice-
president, is a member of the I.A.S. Ad-
visory Management Committee. Richard
P. White, Ryan engineering department's
structures head, is Chairman of the Mem-
bership Committee, and Joel M. Whitney,
aerodynamics section, serves on the Con-
tributors Committee.
The $165,000 building, financed by
local aircraft companies and the Fleet
Foundation, will seat 3 50 persons. Fa-
cilities include auditorium, library, lecture
room, kitchen and dining room, lounge,
stage and projection room. Completion is
scheduled for March 1.
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Elmer C. loii Glahn receives plenty of barieil lime iisshlaiiee from these TiiLtie L.ike Basin neighbors and their \.i. ^oi^>. iivi;. i. .... ... :.,s.'j/
are oivners: Percy Whiteside, Mrs. Whiteside, Wesley Hansen, von Glahn, L. A. Hansen. Phil Hansen. Clyde Sitton. Harold Dyer. L. B. Hill.
Everett Salyer, Bert Huff, and Mrs. Huff. Six of the hard-working planes are in the air almost constantly when harvesting is at its peak.
Represented in this group of Nation owners are a publisher, petroleum operator, trucking firm owner, machine shop manager and seieral
ranchers. Percy Whiteside, owner of the Corcoran, California. Airport, where this picture was taken, points out. "Nine Navions in our com-
munity of 2,S00 means there is one for every 300 people. That's real Naiion concentration."
12
NEW JET ENGINE TEST CELL
Terrific engine speeds und unusual operating conditions are
expected in jet engine static testing for some of Ryan Aeronau-
tical Company's projects this year. A new concrete and steel
test cell, designed by William T. Immenschuh, project head,
and Charles Rose, both of the Ryan engineering department,
has just been completed. Work began in November.
Among a host of special design features are steel doors so
hinged that they can be automatically closed, in emergency,
from within the test cell instrument room. Fire-fighting equip-
ment includes 10 extinguishers which can be released in salvo
or all at once. Fuel is piped into the operating area from drums
outside the building.
Located near the older and smaller conventional test cell at
the northeast corner of the company property, the new struc-
ture embodies latest safety/strength factors. Walls are of 12-
inch reinforced concrete throughout except where turbine
wheels and compressors will be affixed. Here the concrete is
18 inches thick and covered by a steel plating 1-inch thick.
Glass observation windows are bullet-proof and 1-inch thick.
Affording little bint of the complex facilities iihich haie been
incorporated jvithin the interior is this photo of the neiv Ryan
concrete and steel jet engine test cell during construction.
ik
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IT'S MOVING DAY
(Continued from page 7)
Schulte divides his team into two groups,
one for maintenance and one for construc-
tion. He has (>7 workers of varied skills in
his force.
One of Plant Engineering's most impor-
tant jobs, Palmer believes, is preventive
maintenance. "The heat treat furnaces
used to give us headaches," he explained.
"The burners in the furnaces would go
along fine for awhile, then drop off inches
back from the tip.
"This would allow flame to burn
through the insulation, causing material to
melt down so that the fire would then
burn through the sides. Rebricking would
be required, an expensive process, since a
complete rebricking job costs as much as
$2 500. The solution? Just a simple but
rigid set of checks and inspections. Since
we began them, we haven't had any fur-
nace damage whatever, other than normal
wear and tear."
A card system has been set up in each
department for routine, repetitive main-
tenance checks. Everything requiring spe-
cial care or likely to fail suddenly is given
regular attention. Card indices are simpli-
fied, however. Palmer feeling that too
much paperwork would hamper true econ-
omy. A complete index of all shop and
office equipment and furniture is main-
tained, since the department is charged
with purchase or construction of most of
the plant's equipment. Whether you're
working on a hydraulic press or at a type-
writer. Plant Engineering will " have your
number."
In addition to Mechanical Maintenance,
which handles the big "moving day" jobs,
the Plant Engineering department includes
the Carpenter and Box shop; Electrical
Maintenance; Automotive Service and
Janitor Service.
Ryan products must arrive at their
destinations in good condition and ready
for service. To help insure safe delivery
the Carpenter and Box Shop turns out
hundreds of containers each month, using
an average of 8 500 board feet of Ponderosa
pine and 2 500 feet of Tek-boarding each
week. To make the multitude of boxes,
large and small, and to construct the
tables, benches, desks, platforms and bins
needed at Ryan, assistant foreman Ed. W.
Carson has what he flatly declares is "the
best gang of workers in the plant."
Like all craftsmen, his carpenters enjoy
their varied tasks; work to close tolerances.
"On one set of wood blocks," Carson said,
"the carpenter was finishing to 1/100 of
an inch."
Another Ryan plant engineering service,
which runs so smoothly its excellence is
taken for granted, is Electrical Mainten-
ance. Led by Charles H. "Whitey" Lehton,
the 17 men of this group work in multiple
shifts to keep all electrical functions of
the plant operating efficiently. There is
plenty for them to do. Miles of wiring,
most of it in overhead conduits, lace to-
gether the dozens of plant divisions, sup-
plying both power for machines and light
for vision. One thing Lehton will tell you:
that lighting in the Final Assembly build-
ing which may give you a bilious appear-
ance comes from mercury-vapor lamps,
which afford one of the most efficient
forms of lighting.
Old-timers in the section include Cliff
Whaley, Bill Salmon, Frank Elliot. H. H.
Solomon, Archibald "Scotty" Robb, Don
Toby and Clarence Furbish. Trouble
shooters are ready on any shift to replace
fuses or repair electrical damages, second
shift electricians handling all routine bulb
replacements and minor details. Cliff
Whaley, with Ryan since 1940, is in
charge of electrical supervision on Ryan's
new, highly technical spot welding equip-
ment.
When Ryan customers find a smart
looking station wagon at the airline ter-
minal to meet them, or Ryan products be-
gin their outward journey, vehicles from
Automotive Service can be relied upon.
C. R. Arrowsmith, assistant foreman, and
Milt Johnson, lead-man of the 4-man day
shift, treat their trucks and cars of the
highway equipment group with tender re-
spect due high priced horsepower. Trucks
vary from 6/2 -ton 3 5 ft. semi-trailer to
'/4-ton pickups. Other vehicular equip-
ment includes automotive car-loaders, 3-
wheel Buda "chore-boys," putt-putts, a
big "cherry-picker" crane, and even a
rugged tractor. Every service from engine
reboring to fender repair is available in the
completely equipped garage.
Most of us are impressed by obvious ac-
complishments of mechanical mainten-
ance experts or baffled, perhaps, by the
sleight of hand of electricians. We'd be dis-
tinctly unhappy, however, were we to be
neglected by Walter Russ and his 26 co-
horts of the Janitor Service section, who
are on the job night and day. In a plant
the size of Ryan Aeronautical Company
the janitor service comes on a large scale.
Take hand towels, for instance. Stretched
out in one long roll, the paper towels used
at Ryan each month would allow you to
dry your hands from San Diego to San
Francisco. Ryan's janitors are always on
the lookout for ways to provide better
service at lower cost. Example of jani-
torial thrift: Russ re-threads all worn
broom and mop handles and has bought
nary a new one since taking his post.
13
On The Side Lines
STRAIGHT-SHOOTING. George Wood-
ord, Ryan vice-president, snagged an-
other billiard victory recently in a San
Diego Club Monday Night Rapid-Fire
billiard 3-cushion tournament, defeating
fellow Son Diego clubman Hilary Klingen-
smith I 3 to 12 in what the club's maga-
zine "San Diego Club Life" described as
a "bang-up game." Woodard's billiard
prowess, sharpened in months of con-
sistent club play, will be put to test in a
forthcoming SDC annual round-robin
tournament.
WINNERS. Potricia Dew and Lucille
Croddock, both of the Metal Products
soles office, proved they know how to
coll 0 spade a spade and make it stick
for 0 small slam when they powered in to
tie for third place in Son Diego's Indus-
trial Bridge tournament recently.
Their score in the duplicate contract
matches was 253 '/2. Closeness of play
throughout was indicated by the fact that
the winners scored only 259 and the sec-
ond place team 257. Games were grouped
in rubbers, ten each over two nights' com-
petition.
IN THE BASKET. They may be rock-
ing along at the bottom of the heap this
season, but you can bet your lost frayed
shekel that the Ryan Aeronautical Com-
pany's entrant in the Son Diego city bas-
ketball league has never quit fighting for
0 moment since the first game. If you like
0 hard-fought cage gome, be sure to drop
in at the Municipal gymnasium in Balboa
park some Monday evening at 9 p.m. be-
fore March 14, end of the season.
Rating a big hand for their persever-
ance ond unquenchable spirit ore Joe
Basson, manifold; Bill Dungon, sheet
metal; Jerry Lowe, tooling; Cem Long,
shipping; Hardy Paine, dispatching;
Amundo Arais, receiving; Dick Rand,
inspection; Hank Carvojel, wing; Jock
Chappel, machine shop; Rudy Nova,
wing and H. E. "Spike" Adams, shipping.
BOWLERS. Competition sharpened
among the 16 teams entered in the Ryan
Winter Bowling League after the distrac-
tions of the holiday
season were put be-
hind. The "Friendly
Five" squad led going
into the lost week of
January, with
the "Bumpers" gome-
ly hanging on in lost
place.
High team gome for
the season to date was
'Jets," with high team
series held by the "Scolywags." Maurice
Clancy was tops with high individual
game and high individual series. Among
the women bowlers Kay Rizzo and Merle
Dunfee were tied for best high game
score, and Hazel Marker enjoyed 1 st spot
in season's high individual women's series.
Eloise Hansen, member of the "Bumpers"
team, brought at least a little consola-
tion to the squad by taking high indi-
vidual series for women for the week end-
ing January 24.
rolled by the
Team rosters in order of January stand-
ings include:
I. FRIENDLY FIVE
Clip J. Quinn, Edward Frank, John Mor-
quardt, Harlan E. Branch and William C.
Oxiey.
2. SCALYWAGS
Hazel Marker, Ellen Jorvey, Lucille Kin-
ner, Grace White and Frances Lone.
3. TOOLING
Charles Rice, Earl Keeney, Arthur Tor-
Q^rsen, Tom Hule and Toby Sandoval.
4. SPLITS
Carl Nesbitt, Merlyn K. Deoring, George
Zwicker, Mellville Payne and Fred H.
Wallbrink.
5 JETS
Elmer George, Richard Evilsizor, Rupert
Evilsizor, Robert Happersberg and Robert
Rhoodes.
6 CRAGGS
Floyd Cravens, James R. Roth, James W.
Bunnell, Floyd King and Maurice Cloncy.
7. WOODSHOP
Louis E. Plummer, Fred Aydelotte, Wil-
liam Courval, Dennis Miller and Maurice
W. Hutchinson.
8. HAMMERHEADS
Jeoffrey Conrad, Paul A. Lane, Ray Mc-
Collum, John D. Kinner and Urbal J.
White.
9. E. 0. FIVE
Dick Volstadt, Ed Baumgorten, Howard
Ensley, Lou Dunfee and Charles Staup.
10. RASCALS
Dee Castoberry, Floyd Beasley, Ernie
Simonson, Bud Peffley and Joe Basso.
n. SHIPPING
Ray Antrim, C. E. Long, Ida Clements,
Herb Louden and Joe McCoy.
12. SPARES
Dot Brunold, Kay Rizzo, Merle Dunfee,
Charlotte Kiesel and John Bain, Jr.
13. FLAME THROWERS
Charles Gandy, Bernard A. Moore, Miguel
Sanchez, Harold Stone and Russell Eckort.
14. ALLEY CATS
Beverly Volstadt, Wanda Dougherty,
Kothey Pepper, Robert Butts and L. D.
Hibbord.
15. SEVEN ELEVEN
L. G. Cragg, Harry Zuehlsdorf, Robert
Barry, Emerson R. Akey and Fred Fer-
guson.
16. BUMPERS
Eloise Hansen, Ruth Robinson, Dottie
Barry, Zito McGee and Mary Cravens.
AT THE ALLEY. Ryan bowlers ore
helping keep the bowling alleys in Alomo-
gordo. New Mexico, warm despite below-
freezing weather, according to Sam B.
Beaudry, Ryan project engineer, who
spent several days in the little town near
the Hollomon Air Force Base.
The Ryanites ore anything but clique-
minded in their hardwood competition,
and contribute their pin-talents to sev-
eral city teams. Listed among the olley-
enthsuiasts ore M. E. Davidson, Sam
Beaudry, Bob Mawson, Bob Shaver and
Doug Hounscll.
GUIDED MISSILES SPAN
NEW HORIZONS
(Continued from page 3 )
the combustion chamber, so the ram-jets
must be accelerated by some form of
booster or aircraft lift to speeds sufficient
to build up proper operating pressure at
the intake. This is roughly 300 m.p.h.
Pulse-jets are simply designed power-
plants, such as used in the V-1 "buzz
bomb," in which combustions occur in a
series of explosions. The combustion
chamber is filled with air which flows past
a spring-flap valve. Fuel is injected and ig-
nited, the ensuing explosion closing the
valve and driving burning gases out rear
nozzles. As pressure falls off, the valves
reopen and the cycle repeats.
The term "guided" missile is still vague.
One definition lists it as a missile which,
after launching, is directed toward a tar-
get by other than natural forces. Guidance
problems are the heart of the entire pro-
gram, and the nation first achieving a posi-
tive and practical means of controlling the
weapons in flight may well dominate the
international scene.
"Both the target and missile must be
tracked," Lt. Col. McCutcheon recently
wrote in the Marine Corps Gazette. "The
tracking data must be computed into di-
rections for the missile, and the computed
directions must be transmitted to the mis-
sile and corresponding corrections applied
to the control surfaces."
Ways and means for carrying out the
tracking and control vary, he explained.
One classification lists four basic systems:
( 1 ) preset, in which the action of the
missile is established before launching and
cannot be changed later, as in the German
V-1 and V-2; command, in which con-
trols within the missile are operated by di-
rections which originate from outside the
missile, demonstrated by the drone planes
used at Bikini and more extensively by the
Navv for target practice; along-the-uay,
in which the missile carries equipment ca-
pable of delecting deviations from some
kind of path or route through space, ex-
amples of which are shown daily in "beam-
riding" transport aircraft flights, and
homing, in which the guided missile pos-
sesses some ability to fix upon a property
of the target and follow it.
A macabre example of "homing" re-
sulted early in the war in Russia when the
Soviets trained dogs to get their food only
under tanks and armored vehicles — no-
where else. When the habit-pattern had
been firmly fixed, the Russians strapped
explosive to the dogs; fitted the charges
with detonators which would set off when
any upright metal rod touched the un-
derside of a tank. Packs of the dogs, so
(Continued on next page)
14
GUIDED MISSILES SPAN
NEW HORIZONS
(Continued from page 14)
equipped, were restrained, until, half-
starved, they were finally released near
German tank parks. A more ordinary ex-
ample of "homing" is the flight of pigeons
to long-distant cotes.
Lt. Col. McCutcheon gives an "easy"
way to determine type of guidance sys-
tem. He cites the questions: "What is the
path to the target?" and "What correc-
tions need to be applied to follow that
course?"
"If both these questions are answered
within the missile, it is a target seeking
system," he explains. "If they are both
answered outside of the missile, either in
an accompanying aircraft, or a ship or on
the ground, it is a command system; if the
first question is answered outside of the
missile and the second one within, it is a
course-seeking system." Actual guidance
of the missile may be considered in three
general phases: launching, mid-course and
attack.
Launching the missile constitutes an ex-
tremely difficult problem. The terrific
heats generated as the rocket forces ignite
require carefully planned launching areas
with types of catapult, ramp or rail de-
signed to suit the particular guided mis-
sile. The launching site may be a ground
station, aboard a ship at sea, or on an air-
plane in flight. Some speculation has even
been reported concerning stratospheric
platforms floating beyond the Earth's
gravitational pull.
During the war, the Germans brought
out such devices as the "Fritz-X," an ar-
mor-piercing radio-or-wire-guided bomb
which sunk the Italian battleship "Rome";
the HS-293, glide-bomb with a six-mile
range which brought distress to allied
shipping in the Mediterranean, and a vari-
ety of anti-aircraft rockets for ground-
to-air use.
The United States brought out the
Azon bomb, a 1,000 pounder of conven-
tional type with radio-controlled tail sur-
faces which helped the bomb achieve an
accuracy about 10 times as great as that
of ordinary bombs. We also developed the
GB-8, a 2,000 pound glide-bomb which
proved useful against U-boat pens; the
"Weary Willie," a stripped B-17 or B-24
which was loaded with TNT and guided
by "mother" aircraft through drone
equipment; the "Bat," an air-launched,
radar-homing glide-bomb equipped with
wings. The "Bat," carrying a 1,000 pound
warhead, proved most successful of U.S.
war-time guided missiles and was effective
against the Japs.
Whole families of guided missiles are
(Continued on page 1 6)
Strictly Personnel
BIG MOVE. Transfer of two portions of
fabrication superintendent Herb Rasp's
sheet metal assembly department has
been completed. Moved over to the Air-
plane Division was Sheet Metal Aluminum
Assembly, while Sheet Metal Stainless
Steel, the other half, was placed in the
hands of Ray Ortiz, Manifold Production
Superintendent,
APPOINTED. Another demonstration
of the leading position attained by Ryan
Aeronautical Company was afforded by
appointment recently of James L. Kelley,
works manager, to the position of vice-
chairman of the Manufacturer's Commit-
tee of the Son Diego Chamber of Com-
merce.
One of Kelley's first duties in his new
appointment was to assist in welcoming
the distinguished industrialist, James F.
Lincoln, to San Diego and the Ryan plant.
The civic honor will not interfere with
Kelley's duties at Ryon.
A GOOD SKATE. His name is Helmuth
"Curley" Richie. He works as a bench
machinist in the machine shop. His cards
read: "Original free style rhythmic trick
roller skating, boogie-woogie or classic
routine." And if you've seen him perform
for exhibitions, socials or charity bene-
fits, you'll likely agree the man is really
original — and good.
Richie doesn't claim any "champion-
ships" in roller-skating. But he does stake
out 0 claim to unusual techniques in a
hobby which keeps him supple, alert, and
above all, amused. He has skated in rinks
in 30 States across the country, beginning
his career on wheels in Tampa, Flo., only
IVi years ago. Richie likes both his full
time work as a machinist and his hobby
on hardwood. The maple wheels of his
skates wear out within five months, he
estimates, but his shoes go even faster,
the leather scuffing through on the sides.
"Might almost call me a rolling stone,"
he admits. "But at least there's no moss
hanging around." He has been with Ryan
Aeronautical Company for six months and
l-hinks the place is tops. Richie formerly
worked at Ranger Aircraft Co.
PAYS A VISIT. Leonard Larson, as-
sistant to the president of Morquordt Air-
craft Company of Venice, showed par-
ticular interest in the metal products and
engineering departments during a recent
visit to Ryan Aeronautical Company
plant. Morquordt has called frequently
upon Ryan for stainless steel products in
connection with several late jet-engine
developments.
Larson was flown bock to the northern
plant by William P. "Doc" Sloan, Navion
soles executive.
NEW JOBS. Appointment of one new
assistant foreman for each shift in the
sheet metal assembly department was an-
nounced late last month by Herb Rasp,
fabrication superintendent.
Emil Magdich is the new assistant fore-
man for the first shift; Wade A. Stein-
ruck assistant foreman for the second
shift.
OCEAN CRUISERS. Brief but instruc-
tive first-hand experience with aircraft
carrier operations was afforded 1 8 Ryan
Aeronautical Company members of the
Institute of Aeronautical Sciences recently
on a one-day cruise aboard the U.S.S.
Boxer as guests of the Navy's 1 1 th Novol
District public information department.
Among those visiting the big flat-top
were T. Claude Ryan, Earl Prudden, E. O.
Baumgarten, John Burgeson, Albert Cor-
das, Clyde Cordner, William Immen-
schuh, Robert Johnston, John Loney,
Stewart Matson, William Occonicof, Rich-
ord White, Joel Whitney, Melvin Wilson,
Robert Close, Herman Braosch, Raymond
Pyle and John Debevoise.
NO CLAY PIGEONS? An intriguing
spore time hobby of Don Coates, Ryan
Machine Shop lead man come to light
recently when a lucite cose containing
half 0 dozen attractive, hard-glazed fig-
urines was placed on display temporarily
in the Personnel office. Inquiry developed
that Don knows all
about figurines and
glazing and kiln-fir-
ing and pottery tech-
niques, having helped
produce more than
300 sets of dainty
original clay minia-
tures for sole OS on
t . _ ^ off-hours project last
year.
During the day Don heads up a first
shift group of seven drill press operators,
intent upon machining tolerances and
shiny metal surfaces. Week-nights, how-
ever, from 7:30 p.m. until the witching
hour, he hunches intently as any storied
elf of Hens Andersen fame over his din-
ing room table. Brushes and modeling
knives comprise his working tools; skill
and imagination fortify his technique.
"Main differences between cheap store
models and hand-crafted figurines," Don
soys, "ore the number of firings, the in-
tensity of blaze in firing, originality of
design and artistry of hand-pointing.
Good china or pottery should hove a
sonority or "ring" and should be very
smooth to the touch."
"How come those little gadgets cost
so much?" he was asked.
"Workmanship PLUS," was Coote's
reply. "That PLUS means four separate
firings, a fine glaze spray, special plat-
ing with IS-korot gold, and hand point-
VISITOR. General Electric company's
newly appointed Son Diego representa-
tive, Walter Brees, was a Ryan visitor
recently, looking over plant facilities with
Sam Breder, Joe Small, Jimmy Stalnaker
and Joe Richert.
Mr. Brees will act as coordinator and
expediter between General Electric and
Ryan Aeronautical Company on the new
multi-million dollar G-E jet engine con-
tract.
15
This Flying World
• To save the lives of more than a million starving sheep and cattle on isolated snow-
bound western ranges, the first "haylift" in history was launched late last month by
the U.S. Air Force.
Feed "bombs" of hay and cotton-seed cake were dropped across the blizzard area of
Nevada in first operations, sixteen Fairchild C-82 "Packets" taking off at ten-minute
intervals from McLellan Airbase at Sacramento, Calif., against weather conditions which
brought temperatures as low as 3 2 degrees below zero at Elko, Nev., and 40 below at
Carlin.
RYAN EXHAUST SYSTEMS ARE STANDARD ON THE C-82 "PACKETS."
• Aircraft carrier tests of the Martin AM-1 attack plane were successfully concluded on
the U.S.S. Kearsarge recently, the single engined "Maulers" bringing aboard the heaviest
concentrations of torpedoes, rockets and machine guns yet incorporated in this type of
carrier-based aircraft. A group of technical observers from the Navy and the Martin
company wrere aboard for exercises in v/hich planes from VF-174, regularly assigned to
Naval Air Station, Quonset Point, R.I., were tested over a period of several weeks.
The Martin Mauler vi^eighs nearly 22,500 pounds, v/ilh a pay-load of better than 7,000
pounds for fuel and armament. It has a range of better than 2,000 miles, maximum speed
of "more than 300 m.p.h." and is powered by a Pratt and Whitney R-4360-4 engine.
RYAN MANIFOLDS HELP THE MARTIN MAULERS GIVE TOP PERFORMANCE.
9 British Commonwealth Pacific Airlines recently purchased four Douglas DC-6 air-
planes specially designed for use on the British company's Trans-Pacific routes. They are
scheduled to enter service early in March. Comfort of passengers has been highlighted,
the planes offering 37 sleeper berths among their accommodations for 4S passengers and a
Crete of nine.
RYAN JET-THRUST-ASSIST-TYPE EXHAUST SYSTEMS GIVE THE DC-6
EXTRA SPEED AND PERFORMANCE.
• Disclosure that for some time "it has been modifying B-29's and B-50's to enable those
aircraft to be refueled in the air" was made by the U.S. Air Force recently foUowfing pub-
lication of details of the second non-stop round-trip flight between Fort Worth, Tex., and
Honolulu. The flight was made by a B-50 bomber of the Strategic Air Command, utilizing
for the first time on such a hop the air-to-air refueling technique. Elapsed flying time was
just over 40 hours.
B-29 type aircraft, especially modified as air-borne fuel tankers, made three refueling
contacts with the B-50 during the long flight. As a further test, a substantial load of bombs
was carried to a mid-way point on the trip. More than an hour's fuel remained in the
B-50's tanks upon return to Ft. Worth.
RYAN EXHAUST SYSTEMS ARE IMPORTANT FACTORS IN B-50 RELIABILITY.
• Exhaust systems on the Pratt and Whitney R-2 800-C engines which power the fleets
of Douglas DC-6 airliners around the world are the first of the jet-thrust-assist-type
to be used on modern commercial airlines. During the war Ryan pioneered in design and
manufacture of the predecessors of the present manifolds, then called "spaghetti-stack"
assemblies, producing them in quantity for Douglas A-2 0 B's. Ryan also made short jet-
assist stacks for use on A-20C's, A-20G's and A-20H's.
Approximately the same thrust as an additional 400 horse-power is reported to be
added by the new manifolds. The weight of the entire exhaust system for one engine on
the DC-6 type aircraft is only 112 pounds.
RYAN EXHAUST SYSTEMS HELP THE DC-6 DELIVER FINE PERFORMANCE
• "Safety in the Air" is more than a slogan. American Airlines completed on December
31, 1948, a total of 3,933,000,000 passenger miles without a passenger fatality. Safe pas-
senger miles flown since the Airlines' last fatal accident, on March 3, 1946, exceeded all
passenger miles flown in the company's previous 20-year history.
Pan-American Airways Latin American Division completed a period of 3V2 years in
which its planes flew almost 2 billion passenger miles without a fatality to passengers or
crewmen. Their airplanes during 1948 carried 668,622 passengers, plus an estimated
28,471,422 pounds of cargo for a new record volume. Passenger miles flown during the
year totaled 554,314,370.
RYAN STAINLESS STEEL EXHAUST SYSTEMS ARE USED ON BOTH AIR LINES.
• Arrangements sanctioning production in Canada of the Fairchild C-82 Packet were
approved by the U.S. Government in recent negotiations between the Fairchild Engine
and Airplane Corp. and Canadair, Ltd., Canadian aircraft manufacturer. Representatives
of the tivo firms met in Montreal to settle final details. {The U.S. Munitions Board stated
that it interposed no objections to the license agreement provided that the C-S2 is built
in plants controlled by Canadair, that all sales of the troop transport be confined to the
United Kingdom, and that precautions be taken to prevent the C-82 falling into hands
of potential enemies of this country.)
An additional stipulation that the license not interfere with production of the C-82 in
this country afforded no difficulty since Fairchild is now busy with the new, improved
version of the Packet, the C-119B. It has orders for 99 of the latter, at a cost of
$80,800,000.
RYAN COLLECTORS AID PERFORMANCE OF BOTH THE C-82 AND C-119B.
GUIDED MISSILES SPAN
NEW HORIZONS
{Continued from page 1 ') )
reported under development in industrial
laboratories under supervision of the
armed services and the National Advisory
Committee for Aeronautics. Most are un-
der strict security wraps, including those
in aircraft plants, but the "Tiamat," a
14-foot, 600-pound rocket reaching con-
trolled sub-sonic speeds, has been described
along with the "Gorgon," Navy developed
missile with a seeking head.
Writing in Flying Magazine, Richard
G. Naugle, project engineer with the Air
Material Command at Wright Field, Ohio,
recently highlighted development of mis-
siles suitable for launching by aircraft. A
guided missile, he feels, is extremely dan-
gerous from the viewpoint of a bomber.
Smaller, faster than a fighter plane, far
more elusive, it defies even radar-tracking
equipment and automatic turrets spewing
proximity-fused cannon shells.
Naugle pointed out that guided missiles
can be built more cheaply than modern
fighter aircraft, and "operate" much more
economically. They require only small
handling crews, and can be launched either
from aircraft or ground stations on de-
fense, or from planes traveling at super-
sonic speeds on offense. Fighters, which
may not themselves be able even to catch
a guided missile, can launch the deadly
objects. The missiles' effectiveness is mul-
tiplied when hurtled from a plane, its
range being that of the fighter plus its
own, with added warhead efficiency. The
fighter (or bomber, for that matter)
would act as the launching device, ex-
tending range and mobility and acting as
mother plane to guide and control the ex-
plosive bundle rather than to carry rela-
tively inefficient machine gun bullets and
gravity bombs.
Perhaps the next war will find both
bomber and fighter planes carrying guided
missiles. Tremendous problems will face
the defense forces to enable long-range
interception and prevent attacking units
from coming within range for launching
practically unstoppable missiles.
The Japs in World War II produced a
guided missile, but were unable to create
electronic devices for its control, so were
forced to rely upon human fanatics for
steering. Even with so crude a combina-
tion, however, the Japanese served notice
with their Baka-bombs and Kamikazes
that a determined attack with "expend-
able" aircraft or missiles was hard to stop
and disastrous in effect.
Regardless of problems, swift develop-
ment of the entire guided missile field is
certain, with all the nations of the world
pouring wealth and brains into the re-
search race.
16
Shouu above, intently observing
a ivelding operation ivhile visit-
ing the Ryan Aeronautical Com-
pany plant recently, is James F.
Lincoln, eastern industrialist
famed for his advanced and high-
ly successful labor-management
policies. He is President of the
Lincoln Electric Co., of Cleve-
land, Ohio.
RAM-JET DEVELOPMENTS
(Continued from page 4)
the wing of Northrop's rugged "Black
Widow" night fighter (whose engines are
equipped with Ryan-made exhaust mani-
folds) .
Skilled Ryan workmen turned out the
deceptively simple looking stainless steel
aft sections for the Marquardt ram-jet en-
gine used in the Gorgon-IV. The big Webb
power roller was used for a series of manu-
facturing operations in Manifold Assem-
bly. Joe Love, foreman, followed through
on the sheet metal work, assisted by G. T.
Bell, Sammy Gilbert and Joe Basso.
Ram-jct propulsion of standard-type
fighter aircraft was demonstrated by the
U. S. Air Force at about the same time the
Navy was conducting its test runs with
the Gorgon-IV. These tests also used ram-
jets manufactured by the Marquardt Air-
craft Company, incorporating Ryan stain-
less steel components. In the Air Force
tests ram-jet engines provided sole power
in spectacular flights of a Lockheed F-80
"Shooting Star," climaxing three years of
experimentation.
On the historic "Shooting Star" flight,
ram-jets at the wing-tips were "cut-in"
and the airplane's jet engine in the fuselage
shut off after the plane had exceeded 300
m.p.h. Flames sometimes shot out 30 to
40 feet behind the wing-tips.
Both 20-inch diameter ram-jets and 30-
inch models have been used, the former
type in the Navy's Gorgon-IV. The
powerplants contain no moving parts
other than the fuel pumps, and have ex-
tremely powerful thrust for their size.
The ram-jet is capable of tremendous
speeds once it has been launched or
dropped into space around the 300 m.p.h.
mark, at which the "ram" of air is suffi-
cient for compression.
What The Other Man Thinks
LET'S KEEP UP THE INSTALLMENTS
(During debates on the Supplemental National Defense Appropriation Act of
1948, leaders of both parties in both Houses of Congress emphasized the need for
a long-term program to provide adequate air-power for this country. Speakers
made clear that enactment of the appropriation usually referred to as the 70-group
Air Force Bill, was only the FIRST step towards an adequate long-range air
defense program. Comment by a prominent Democrat from the President's home
state stresses this point:)
"Any businessman will tell you that he can produce results more quickly, and handle
the job more eilicienlly, if permitted to go ahead and make permanent long-range commit-
ments at the start and thereby save both time and money. Why not follow business-like
procedures here and secure more quickly and effectively the air power we so urgently
need and which in the near future we may need even more desperately?
". . . This is at least a first installment. We are making the first down-payment and
will have to moke payment on subsequent installments later on. And in the meantime we
will pay through the nose in unnecessary delay and additional costs as the installment
buyer always does."
— Representative Clarence Cannon (D., Mo.)
WHAT FLOOR, PLEASE?
Jobs, like elevators, start at the bottom. It's up to you to call your floor.
About a generation ago the 143 men who today manage 50 of the country's largest
businesses came back from a war and went to work. Most of them had to start at the
bottom of their respective careers and show what they could do. Twelve started work for
less than $5 a week; 43 for less than $10 weekly. Another group, numbering 81 aspirants,
received between $10 and $25 a week. Only eight drew more than $25. Average weekly
wage was $13.40 for all 143 men.
A low starting wage proved only a challenge to the leaders of today. The leaders of
our industry 25 years from today will be men, who, like today's top executives, possess
ambition, foresight, loyalty and willingness to plan and to work hard.
What's YOUR floor?
A UNION MAN SPEAKS OUT:
"I'm not going to protect smoll cliques of men whose interests are promoted and propa-
gated by the Daily Worker and the Communist Party."
— Phillip Murray
Congress of Industrial Organizations
DEFINING THE SYSTEM
"Someone has asked me to try briefly to define the "Profit System." It can't be done
because there never has been any such system, is not now, nor ever will be.
"There is, however, a "PROFIT AND LOSS SYSTEM," with which we are all familiar
— one that entails both an opportunity for profit and a chance of loss. It is true that men
engage in business hoping to make a profit, but, unfortunately, their hopes are not always
realized, and all too often there is a loss instead.
"PROFIT in industry is what is left after materials, labor, taxes and all other expenses
have been paid. It represents a reward for human imagination, planning, skill and hard
work. LOSS is the deficit which arises because the planning has been faulty, or insuf-
ficient skill has been exercised, or there has not been enough hard work, or a combina-
tion of all three.
"When savings are invested, there is no guarantee they will earn a profit — in fact no
assurance that the investor will not lose part or all of his savings. That is our quarrel
with the 'planned economists' — according to them, everybody is supposed to win all of
the time. This just can't be done."
— George Peck, Editor
"The American Way"
PIPERS MUST BE PAID
"As long as we fool ourselves into the habit of asking for more Government, we'll see
more and more added to the payrolls and we'll pay higher and higher taxes. Certainly
the more of it we set up the more we have to pay for.
"What we need constantly to remember is that the Government has not a cent to spend
except what it collects from you and me and our neighbors."
— George S. Benson, President
Harding College
WHAT ARE YOUR CHANCES IF THERE ARE NO PROFITS?
"Some people claim that 1948 corporation profits, which will amount to about $20
billion, are too high. But if we cut the total volume of profits drastically we shall do so at
our national peril.
"Almost two thirds of all profits today are going to rebuild and improve plants and
equipment. More than $13 billion of this year's profits are being plowed back. They are
going — as a large proportion of profits have always gone — to buy for workers better tools
to work with, better surroundings in which to work. They are making possible better
products, and more of them, for all of us."
— James H. McGraw, Jr., President
McGraw-Hill Publishing Co., Inc.
17
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER: If addressee has removed, and new
address is known, notify sender on Form 3547, postage
D. N. BEEBE
3375 PSMLZR'A.'y STREET
SAN DIEGO, CALIF.
Sec. 562, P. L. & R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
RMHn Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
Exhaust Systems • Turbo-Jet and Ram-Jet Components
SsesaB 1^57 eassai3o saiiQ ^5<M£S QH^
IDeS a Iksetoses aisaEG &3 03^^
ON THE COVER
Leo Gross, operator on newly installed
Billiard vertical turret lathe, adjusts
cutting tool prior to finishing operation
on new G-E fixture.
(See story on Page $)
HE SIGNS IT:
By night you may reach him on ham
radio call W6-DBV. By day you'll find
him deep in requisitions as Ryan's alert
purchasing agent.
Studied electrical engineering and
business administration at Oregon State,
and, lucky man, makes a hobby of one
and a vocation of the other. At Ryan
since 1940; has lived in San Diego since
1912. Dwells at 3430 Dumas Street
^'here he stocks up on U. S. Commemor-
ative postage stamps.
1
Meet Richard Douglas Maw
MARCH, 1949 VOL. I, No. 3
Published Monthly By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
Charles M. Hatcher, editor Frances L. Kohl, art and production editor Robert F. Smith, Navion news editor
Don Doerr, chief photographer William Wagner, editorial director.
FIRST OFF THE LINE!
There were plenty of happy smiles around Ryan Aeronau-
tical Company last month when the first huge Ryan-manu-
factured rear fuselage assembly destined for Boeing Strato-
freighter production lines was fastened securely on a flat car
near the assembly building and hastened on its way to Seattle.
Delivery nine days later marked successful completion of the
first phase of a challenging operation which will call for output
by Ryan before 19 50 of nearly twice as many assemblies as had
been originally planned.
Ryan teamwork, ingenuity and manufacturing resourceful-
ness were tested when the company received an additional
Boeing contract for 23 C-97 Stratofreighter fuselage assemblies
on top of a previous order for 27 of the units, the entire
order to be delivered within approximately the same time limit
as originally scheduled for the first 27!
Complete cooperation of all departments, sparked by morale
reminiscent of war-time enthusiasm, was the answer to word
that the company had embarked upon an expanded program.
Production hourly personnel "turned on the heat," each man
and woman on the project coming through splendidly.
(Continued on page 14)
Boeing representatives nouf have their own office and per-
sonnel at Ryan. Below (L-R) are Jay Morrison, Boeing rep-
resentative; Ruth Wallbrinkf Ryan employee assigned as
secretary; Robert Harper, engineer; Howard Ensley, in-
spector; Louis Hibbs, material liaison and Robert Ellis,
inspector.
Finishing touches are applied to first Boeing rear fuselage assem-
bly in huge jig. Second unit (upper right) starting.
Ill mid-air on its move from assembly jig to flat-car, first Boeing
rear fuselage section dwarfs workmen handling slings.
Snugged -down for its trip to Seattle where it will join the famous
Boeing Stratocruiser/Stratofreighter production lines.
Still greater oivner satisfaction has been assured with 29 major improvements in the 1949 model Ryan Nai'ion,
FOR '49: HIGHER
From the moment you step into the
cabin of the 1949 Ryan Navion you'll
notice the added comfort and conven-
iences which have been built into this
year's model, qualities which caused one
veteran pilot, after his first flight in the
new plane, to exclaim: "This is the quiet-
est, most comfortable personal plane in
which I've ever flown!" Then, when you
arrive at your destination, you'll discover
the increased performance of the new
Navion, which has whisked you more
quickly and restfuUy across the miles than
ever before. Your journey will have been
made faster, more comfortable and more
useful by the 29 major improvements in-
corporated into the 1949 model Ryan
Navion.
A year ago, when Ryan took over the
Navion project, it analyzed owner reac-
tions and came out with a vastly im-
Limoiisine-type center arm rest and
greater seat width are new comfort
features of the redesigned rear seat in
the generously proportioned 1949 Nav-
ion cabin.
proved, more comfortable plane which
still retained the basic Navion ruggedness,
stability, ease of flying, roominess and
amazing short field performance.
Again following a policy of giving
consideration to owner preferences, Ryan
offers another greatly improved model for
1949. The first thing noticed about the
new Navion is the addition of landing
gear doors and fairings as standard equip-
ment. This streamlining, plus the 205
h.p. engine rating of the Continental en-
gine gives increased performance, high-
lighted by cruising speeds up to 155
m.p.h., and 900-f t. climb the first minute.
Even more striking is the sensational
short field performance. Extensive engin-
eering flight tests were made, including
demonstrations to eastern aviation writers
List fall, to provide accurate take-off and
landing performance figures.
With full gross load of 2750 pounds,
no wind, sea level, the 1949 Navion will
get off in 560 feet and clear a 50-ft.
obstacle in only 875 feet!
With its extremely effective slotted
flaps, which can be lowered a full 43
degrees, the Navion can land over a 50-
ft. obstacle in 875 feet. Landing roll
after touch-down is only 400 feet and
landing speed with full gross load in
still air is 54 m.p.h.
In a score of ways, Ryan has further
improved the already widely recognized
comfort and roominess of the generously
proportioned, tastefully appointed cabin.
Newest feature is the greater comfort
provided for rear-seat passengers. Arm
rests, which formerly extended three
inches out from the cabin sides, have been
replaced by recessed ones, giving an effect-
ive additional six inches of room in the
seat. A new limousine-type folding cen-
ter arm rest, which can be pulled out from
the back rest, divides the rear seat. Also
new is the folding, divided rear seat back
rest which makes possible more conven-
ient baggage stowage and provides access
to the luggage compartment in flight.
Ne-wly styled rear seat back rest divides
to permit easy "in-fiight" access to 20
cu.ft. baggage compartment. Auxiliary
gas tank nests out of sight under rear
seat.
The all-wool upholstery has been re-ap-
portioned for more pleasing interior de-
sign, and Naugahyde synthetic leather is
incorporated at wear points. Front seats
adjust to individual requirements.
With its exclusive sliding canopy, which
rolls back a full thirty inches, entrance
and exit in the '49 Navion for both front
and rear seat passengers is very easy and
without stooping or wedging into the
cabin. The canopy can be left open on
the ground and while taxiing to keep the
cabin cool and comfortable and need not
be closed until just prior to the start of
the take-off run.
Soundproofing, ventilation and cabin
heating have also been improved, and
for noise level the '49 Ryan Navion sets
a new standard for comfort and relaxa-
tion while flying.
Two important changes, in addition to
greater use of soundproofing materials,
have been incorporated to reduce still
further the cabin noise level. The heavier
gauge windshield now provided materially
reduces noise and vibration. The new
Ryan combination dual muffler and heater
system, provided as standard equipment,
exhaust the engine gases through the cowl
gill beneath the fuselage. This effectively
aids noise reduction not alone by the muf-
fling, but also because the exhaust gas
(Continued on page 15 )
Piloting the 1949 Ryan Navion is more pleasant than ever. Technical improvements such as fairings for main gear strut
wellsy doors for the nose gear, and engine exhaust through cowl gill to carry noise away from the cabin, are only part of
sweeping refinements added to the ruggedness, stability and grace which has always been characteristic of Navion design.
strictly Personnel
STEADY OLD-TIMER. One of those in
steadiest attendance at all Ryan Foreman's
Club meetings is Frank L. Walsh, honorary
member.
Walsh was the first foreman to be retired
under the Ryan Retirement Trust Plan, leav-
ing job problems behind him on January 1 5th
last year after eight busy years with the
company. During his service in the Ryan
organization, Walsh worked up steadily
through the ranks in the Small Parts depart-
ment, taking a turn at all three war-time
shifts, and moving to position of night fore-
man and assistant foreman, day shift. Now
that he has no use for an alarm clock, Walsh
finds plenty to keep him occupied around his
home at 1 062 Law Street, Son Diego.
UP THE LADDER. Wolter P. Jaeger, who
has been plugging along steadily in the Sheet
Metal Bench Section of the Fabrication Divi-
sion since September, 1940, was recently
promoted to the position of Assistant Fore-
man, in charge of second shift operations.
ANOTHER RUNG. Taking another step up
the ladder in February was Arthur E. Torger-
sen, formerly leadman in the Tool Design and
Manufacturing department. Art was pro-
moted to the position of Assistant Foreman
in charge of Jigs and Fixtures. He has been
with Ryan for a total of seven years.
CLUB-MEN. Invited to hear General K. B.
Wolfe, U. S. Air Force, give the principal
speech before a meeting of the Lockheed
Aircraft Corporation's Management Club re-
cently were James L. Kelley, Ryan Works
Manager, and Ralph Flanders, President of
the Ryan Foremen's Club. Kelley was personal
guest of H. E. Ryker, Lockheed Vice-Presi-
dent in charge of manufacturing, and Flan-
ders was guest of the President of the Lock-
heed Management Club.
EPICURE. Monkey meat,
even the choicest morsels,
may be unappetizing to
most of us, spoiled as we
are by daintier pieces from
the more familiar pig or
steer.
But Leslie L'Hollier, buy-
er in the Purchasing De-
partment, will tell you without hesitation
that the best chow he ever hod wos a por-
tion of monkey meat served him with approp-
riate seasoning as port of a native dinner he
and a hardy band of shipmates purchased
during a "liberty" trip ashore in a secluded
port in Haiti, West Indies. Les refused to
discuss what type of refreshments he con-
sumed prior to the dinner to account for his
decision that the meal was delicious. "I was
too durned busy later that afternoon," he
said, "getting bock to the ship safely with a
pair of voodoo drums I picked up — by acci-
dent, that is!"
As you may have guessed, Les wos once o
member of Uncle Sam's sea-going service,
and missed little, if anything, during his ten
years in blue uniforms.
Spectacular performance of an Air Force B-5 0 bomber which flew non-stop around
the world in only 94 hours brings smiles to Ryan Aeronautical Company executiies
Sam Breder (left) Sales Manager, and T. Claude Ryan, President, because of the part
the company's products played in the flight. Ryan exhaust systems, which are standard
equipment on Boeing B-5 0's, were important factors in the plane's faultless performance.
CLIMBING. It was onward end upward for
several members of the Experimental depart-
ment last month. Larry C. Mortin, Manager
of Production Engineering, onnounced that
Kenneth K. Krull, Foreman, hod been pro-
moted to Superintendent ond placed in full
charge of oil Experimental operations. At the
some time Olof H. Ingalls, Assistant Fore-
man, was promoted to Foremen in charge of
Fabrication and Tools; Charles H. Stoup,
manufocturing engineer, was placed in
charge of Assembly Operations and Richard
W. Mocomber, manufacturing engineer, was
given charge of Experimental Production En-
gineering and Production Control.
AUTHOR AGAIN! Appear-
ing in the April issue of the
McGraw - Hill publication
"The Welding Engineer,"
prominent trade journal, is
on article by Steve Dever,
Manufacturing Engineer in
the Production Engineering
department, which further
illustrates Ryan Aeronauti-
cal Company's leading po-
sition in many fields of the aviation industry.
Dever's article is titled "Techniques for
Spot Welding." Able to describe interestingly
as well OS foctuolly the normally hard-to-
read processes involved in using modern en-
gineering techniques, Dever has written num-
erous other articles, both for the former Ryan
Flying Reporter and for magazines published
nationally.
VISITOR. Dr. Eric E. Heiman, publisher
and Editor of one of the world's outstanding
aviation magazines, was o visitor recently to
Ryan Aeronautical Company's plant. His pub-
lication, "Interavia," a large slick-paper
French- English-German -Spanish four-lan-
guage monthly is beautifully illustroted and
contains absorbing technical discussions and
feature articles providing wide variety of
interest for both layman and aviation scien-
tist. It is published in Geneva, Switzerland.
SEE HERE, DO THERE. Distinguished For
East visitor to Ryan Aeronautical Company
last month was G. S. Subramoniam, deputy
director of aviation licensing and troining
for the government of India at New Delhi.
An aeronautical engineering with post-grad-
uate study in England and half-o-yeor of
work at Vickers there, Subramoniam ex-
pressed keen interest in U. S. manufocturing
methods on his tour of the Ryan plant with
William P. Brotherton, Novion Export Sales
Manager. Subramoniom spent two months
with C.A.A. officials in Washington, D.C.,
studying American airport regulotions. Port
of his duties in India has been the training
of airport managers and technicians.
STEP UP! Friends lost month hod occasion
to congratulate Charles C. Hasty, since 1945
a member of the Plant Engineering deport-
ment.
Announcement was made by Durword H.
Palmer, Plant Engineer, of Hosty's promotion
to the post of Departmental Assistant to the
Plant Engineer.
VERTICAL TURRET LATHE SPEEDS
G. E. JET CONE ASSEMBLIES
The massive Bullard vertical turret lathe
in Ryan's Jet Cone Assembly department
looks like a mechanical wonder. After
you see it work for a while you're sure
of it. You'll see its portrait on the front
cover of this issue of Ryan Reporter.
No ordinary bit of equipment is this
lathe. Towering ten feet above the floor,
and weighing more than 2 5,000 pounds,
it would cramp any average-size living
room. In spite of its mastodonic steel
muscle, however, the machine is quick,
versatile and accurate with fine tolerances.
Most notable feature about the lathe
which was purchased especially for the
General Electric order, is its 54-inch table
or chuck. Of high-quality steel, this huge
circular section rotates at speeds up to
120 r.p.m. on roller bearings, and re-
sembles somehow those large whirling cir-
cular platforms to which carnival cut-
ups hilariously attempt to cling. When
parts are clamped to the top of the main
disk it is called a table; when the four
jaws provided with the table are used it
becomes a chuck.
VERSATILE MACHINE
"It's surprising the variety and quality
of work the machine will do," commented
its operator, Leo Gross, machinist who
came to Ryan about six months ago after
20 years of all-round machine shop ex-
perience. "Practically all the fixtures for
the General Electric jet engine compon-
ents job have been done on this Bullard.
Incidentally," he continued, "an almost
unlimited number of 'cuts' plus repeats,
can be set. One GE part alone needed
approximately 80 cuts on one set-up."
A score of controls, not counting the
clamps, enable machinists assigned to this
machine a wide field for their talents.
The lathe's turret head is capable of a
24-degree turn for conical jobs, and its
hex head on overhead rail is used for
turning all sorts of angles, and for bores
as well as for facings. Up to '/2-inch
cuts may be taken in steel surfaces; more
on other materials. Coolant oil is spun
upon the turning surfaces at cutting tool
contact point from a sump holding ap-
proximately 100 gallons of the liquid.
On The Sidelines
GOING DOWN! "Down
went McGinty to the bot-
tom of the sea!" Just sub-
stitute the name of Charles
"Chuck" Moelter, loft re-
producer in Photo Tem-
plote Reproduction depart-
ment, and you'll find o
man who is almost as much
Vi\k'' ' .fiMM °^ home underwoter as on
[ \(kli'!l cBirti'lll^ shore. Moelter has explored
ocean bottoms from Cali-
Moelter fornia to the Philippines.
Moelter and the 1 3 other members of the
Mantaray club at La Jolla
spend most of their spare
time diving and spearing
fish at depths of as much
as 45-50 feet along the
rocky- ledged beoches of the
Jewel City. To qualify for
the club an applicant must
bring up three abalones
from not less than 20 feet
down, in one dive. Moelter
organized the club about
eight years ago.
Member of the old and well publicized
"Bottom Scratchers" group, a companion
diving club which affords its members the
same sport and requires similar high quali-
fication standards, is Bill Bafzloff, of the
experimental laboratory. As underwater
swimmers of proven ability, both Botzloff
and Moelter stress the health and recrea-
tion values in the year round sport. (Yep,
year round! Moelter claims that one member
of his club caught a 110-pound Grouper
during the worst of the recent "unusual" cold
spell.)
An affiliate of the Mantoray swimmers
and frequent associate on their swim stunts
is David Ryan, son of T. Claude Ryan, presi-
dent of Ryan Aeronautical Company.
BRAWN. Got any old pianos that need lift-
ing?
If you need somebody with muscle and a
knack for hoisting heavy objects into the air.
Bill Lowronce is your man. Bill works by day
as a machine ports lay-out man in the Ma-
chine Shop here at Ryan. In his spare time
he goes around setting new State and Pa-
cific Coast A.A.U. weight-lifting records.
Way back in 1941, while Lowronce was in
his first year at Texas Tech college, he
grunted himself into the New Mexico State
collegiate and open championship in the
132-lb. featherweight division. Since then
he has captured State of California and Pa-
cific Coast A.A.U. featherweight champion-
ships in 1944, 1946, 1947 end 1948. In
1947 he was winner of third place in the
national championships. He won the national
title in 1948.
Botzloff
There are three Olympic lifts in this field
of competition: the military press, two-hand
snatch and two-hand clean and jerk. Bill
holds three California records in the feather-
weight division with a 21 1-lb. effort in the
snatch lift, a 271 -lb. mark in the clean and
jerk, and a record of 678 pounds for all three
lifts. He hopes to set a new record in the mil-
itary press next competition.
He's married, has two children and lives
at 4820 Pendleton St., Pacific Beach. For
practice he teaches weight-lifting at the
Armed Services YMCA two evenings each
week. He's been with Ryan for half a year.
Slogan for success? Bill says: "Just be
sure to carry your own weight every day."
Unveiling of the 1949 Ryan Navion keynoted the meeting of Ryan Navion Distributors
held at the factory this month. The 21 attending distributors and their associates
swelled the conclave's registration to 55. Conferences and factory tours filled out the
two-day program. Most of the distributors were content with studied glances during
their first look at the new model, but Les Bowman, of General Aeronautics, Texas, and
Bill Eberhart, of Louisiana Aircraft, wasted no time in scrambling into the modernized
cabin for a firsthand appraisal of the improved panels and interior.
Monument Valley Airport, scenic and isolated, is a short, high altitude strip where Barry Goldwater (on wing walkway) sometimes
lands his Navion during the flight from Phoenix to Rainbow Lodge on the Arizona-Utah line. All landings on this },000-foot strip are
made up hill, toward towering red sandstone mesa.
mm suoRT(S) story
Goldwaters, fashionable Phoenix specialty store, gives the
immediate appearance of being so well organized that just
about any problem which comes along can be handled success-
fully. However, even to these up-to-date Arizona merchants,
the job of meeting a last-minute Friday afternoon order for
7 J dozen pairs of men's shorts should pose a problem . . .
especially when the important garments are needed by the
following Monday morning, and the shelf stock is exhausted.
At first you may think such an order impossible to fill; and
when you learn that the nearest source of supply is Los An-
geles, 400 miles distant, you feel sure.
But Barry Goldwater, owner of this center of desert fashion,
gives no sign of shedding tears over a big order possibly lost.
In fact, he and his able assistants take the situation right in
stride.
After calling in the order ahead by long distance telephone,
Goldwater picks up his briefcase on the run for Phoenix's
Sky Harbor Airport. There he taxies out his Navion for the
round trip flight to Los Angeles that by next afternoon will
see him home with the goods. By Saturday night, the shorts
will be neatly packaged for the promised Monday morning
delivery.
This emergency trip exemplifies the manner in which Gold-
waters and scores of other merchants all over the U. S. utilize
personal-business airplanes in their operations. Goldwater's
Los Angeles flight took just 2^4 hours while by truck or train,
the whole business would have required well over 10 hours
travel time, much of this on blistering desert highways.
Because he flew to Los Angeles himself, Goldwater was able
to handle all contacts with the supplier. This important func-
tion wasn't left to rest on the weary shoulders of a worn-out
truck driver. Goldwater also personally expedited the order and
saw to the plane's loading.
"This, however, is just one example of the use we have had
Goldtvater's Arizona fashion center and
resort schedule its activities to
plane's speedy pace
for the Navion in running our stores," recounts Goldwater.
"We fly weekly between Phoenix and Prescott, where we have
another store, and twice monthly go by Navion to Los Angeles
and other marketing centers to order supplies."
The Goldwaters people have found that their Navion, besides
saving time, does away with many former inconveniences.
Flight reservations and schedules, for example, no longer
hamper them in reaching their Los Angeles buying office.
Too, they put to full advantage the plane's remarkable flexi-
bility in cargo-load on flights to the coast.
Their stylish Branding-Iron material, which is cut and
tailored in Los Angeles, is flown from Phoenix to the coast
city in 2% hours. When tailoring of blouses made from this
material is completed, the finished shirts are Navioned back
to Phoenix. This, Goldwaters executives advise, makes delivery
dates to Phoenix customers certain. About 1,200 yards of the
material are flown at one time.
"Antsy Pants," men's white shorts trimmed with prints of
large red ants, are another Goldwaters exclusive flown from
Los Angeles in the Navion. Such personalized air shipment
is the only means the store has found for keeping up with
pressing demands from all over the world for this unusual
item.
The Navion is also used for calling on customers who live
at ranches and lodges way off the highways. Because he has
been able to get his Navion in and out of practically any field
he has ever come across, Barry Goldwater makes deliveries to
some customers who are nearly completely isolated.
Says Goldwater, "It is in the home-delivery department as
well as in cargo flights between our stores in Phoenix and
Prescott, and to the coast with material, that we appreciate
the Navion's spacious 645 lb. cargo capacity. We have found
that we can easily fly as much cargo as we can stuff into the
plane."
When asked for specific examples of the time his Navion
saves for his company, Goldwater cites two comparisons. To
drive between Phoenix and Prescott takes 3 hours. By Navion,
it's 40 minutes. To points in Northern Sonora, Mexico, where
the store has customers on large cattle ranches, going by car
means 12 hours arduous travel; but in the Navion, as little
as 1 Vz hours.
"When I say the Navion saves our company time, I mean
it," Goldwater explains, "because 14 of our executives pilot
the plane, including my brother, Bob Goldwater, our adver-
tising manager Bob King, as well as our auditor, credit man-
ager, buyer of men's wear, shoe buyer, and even both sales-
men in the men's department."
Another use of the Goldwaters' plane is in flying to Rain-
bow Lodge, a colorful resort hidden away on the Utah-Arizona
border, about 280 air-miles from Phoenix. From the lodge,
guests set out on pack trips to visit the famous Rainbow
Natural Bridge. The airport at Rainbow was dragged out of
the sands of the Indian country, and is only 2,000 feet long
and 50 feet wide.
(Continued on page 1 6)
Barry Goldwater and
Bill Wilson (R) chat
tvith a young Navajo
girl who lives near
Rainbow Lodge. The
Navion is the first air-
plane she has seen.
Leader in western fash-
ion, Goldwater special-
izes in such smart des-
ert creations as Brand-
ing Iron blouses and
Arizona Denim skirts
shou/n here.
Executive Bob Gold-
tvater loads his com-
pany's Navion in Phoe-
nix ivith the famous
Branding Iron material
for delivery to the
Prescott store.
DIaude Ryan Reports On
BllSIIESS RESULTS FOR 194$
Excerpts from the Annual Report to Stockhold-
ers, to which the Editor has added the explanatory
information printed in italics.
This eighteenth annual report covers the fiscal year ended
October 31, 1948. Considerable progress may be noted by
comparing operations and conditions with those of the preced-
ing year. All financial statements have been certified by Arthur
Young & Company, Certified Public Accountants.
SALES AND EARNINGS
Sales volume for 1948 was $7,948,41 1 and resulted in a profit
of $588,603 before provision for federal taxes on income. Net
profit remaining after deducting federal income taxes of
$232,000 was $3 56,603 or approximately 90 cents profit per
share. This compares to a net loss in the prior year of $127,659,
or approximately 3 1 cents loss per share.
Note that 40% of the $588,603 earned tvas paid out
in income taxes for support of activities of the Federal
Government — G. /. benefits, European Recovery, na-
tional defense, operation of the Department of Labor,
the hundreds of commissions and bureaus at Washington,
and an almost endless number of government agencies
and functions.
On the nearly $8,000,000 of business done last year,
the net profit of $356,603 represented 4V2% of gross
sales. This compares xvith a natioiml profit average for
American business of 5.6%. Many people do not realize
there is such a very narrotv margin above cost on tvhich
business operates.
Since the Ryan Company is oivned by some 162 5 peo-
ple, the average "profit" tvas just under $220 for each
oivner. For purposes of comparison, the average tvage
for each of the hourly-paid Ryan workers last year tvas
$3252. But each otvner of the Ryan business did not
take his $220 profit in cash as is explained later.
FINANCIAL CONDITION
The following summary reflects the comparison of the finan-
cial position at the year end with that of the preceding year:
1948 1947
Current Assets $5,865,663 $3,958,410
Current Liabilities 2,635,890 848,109
"Working Capital $3,229,773 $3,110,301
Fixed Assets — at Cost $2,676,820 S2, 374,859
Fixed Assets — less depreciation 794,087 622,541
Other Assets 128,568 141,978
Net Worth $4,152,428 S3, 874,820
Net Shares Outstanding 393,843 401,593
Book Value Per Share $10.50 $ 9.64
Working Capital Per Share $ 8.20 $ 7.74
Attention is directed to the increases in both current assets
and current liabilities. Inventories of raw materials and work-
in-process increased from $1,819,3 52 at the start of the year
to $4,182,594 at the year end, and at December 31st stood at
slightly in excess of $5,100,000. This increase in inventories
reflects the increasing volume of operations which occurred in
the last half of the fiscal year, and the larger proportion of
work being performed on a contract basis directly and indi-
rectly for the Mihtary Services.
Sales for the year do not fully portray the level of production
activities reached in the last quarter. Production input against
firm orders for this quarter was at an average rate about 50<~f
greater than the average deliveries for the same period. Capital
requirements for this expanding volume of business were
financed through commercial bank loans. Arrangements were
made for a bank loan of three million dollars. At October 31,
1948, the amount borrowed was $1,3 50,000 and at December
31, 1948, had been increased to $2,600,000. It is anticipated
that upon completion of delivery of the order for Ryan Navion
military liaison planes, the loan will be materially reduced.
However, at the present rate of operations, it will be necessary-
Co continue to utilize a substantial amount of bank credit.
Though the Ryan company^s basic financial structure
is very sound, fetv business corporations hate sufficient
cash on hand to finance inventories of raw materials and
tvork-in-process during a period of expanding opera-
(Continued on page 1 0 )
mi
$ 4J3Z.2I6
$3I6»544
HOW EACH DOLLAR OF THE
$7,946,411 TOTAL INCOME WAS SPENT
tions, such as we are now going through. Accordingly,
just like the individual tvho must borrow money to buy
a house, the company finds it necessary to go to commer-
cial banks for loans to keep the business operating. Later
the company's income from the larger business volume
tve are now doing ivill permit repayment of the money
ive have borrowed. At the end of the financial year, the
company had cash of only $400,000 on hand to finance
ivork on our $11,700,000 backlog of orders. Thus, it
was necessary to borrow from banks to meet payrolls
and pay for stainless steel, aluminum sheet stock and the
hundreds of material items we must buy each month.
DIVIDENDS
A cash dividend of ten cents
per share was paid in March of
1948. A cash dividend of ten
cents per share has been declared
payable March 10, 1949, to
stockholders of record as of Feb-
ruary 22, 1949. The capital re-
quirements for the performance
of business on hand necessitates
the continuation of a conserva-
tive dividend policy. Increasing
business volume requires funds
principally for financing inven-
tories and to some extent for
necessary additional equipment.
The 1 0 cents per share divi-
dend paid to stockholders
during the year represented
an average cash income of
only $25 for each of the 162 5
orvners. The balance left from
the $220 average "profit"
was $195. This amount was
retained in the business be-
cause the company requires
as much cash as possible to
finance new equipment and
current operations, which on
the present expanding scale,
make jobs and security possi-
ble for more people.
ness — "plou^ed back" to help pay for these new machines
and equipment. Note that this required an investment
by the owners of the company of $230,000 more than
their total profit for the period. The money over and
above earnings for the period vjas available to buy new
equipment only because profits from the tvar years had
been put into the business instead of taken out in cash
dividends by the owners.
In recent years it has been possible to pay only a con-
stantly decreasing share of business profits to stock-
holders in cash dividends. For all corporations in the
country, 1939 dividends -were 76% of profits, but by
1947 the stockholders' share
had dropped to 3 8%, and for
1948 is estimated at about
3 6%.
As a result, businesses find
it difficult to raise needed
funds by selling securities, be-
cause the millions of people
who ordinarily provide such
investments refuse to risk
their savings tvithoiit hope of
adequate cash return.
Business, therefore, finds it
necessary to retain a large
portion of earnings for expan-
sion and to replace equipment
and facilities that wear out.
Only by keeping the Ryan
plant and machinery modern
can we expect to get the vol-
ume of business tvhich pro-
vides jobs for all of us.
AIRPLANE DIVISION
"Only by keeping the Ryan plant and machinery modern can
we expect to get the volume of business which provides jobs for
all of us."
The Billiard turret lathe on our front cover and the Hole
Wizard sboivn above are among many new equipment items
purchased with profits which owners "plow back** into
the business.
For the three years since the
end of the war, total net profit
after taxes amounted to $529,-
263. Dividends since the war end, including the one just de-
clared, have amounted to $329,395. Equipment assets have
been increased $759,072 during the same period which is
$229,808 more than the net profit for the three years.
Equipment assets — that means turret lathes, jigs and
fixtures, boring machines, heat treat furnaces, ivelding
equipment, etc. — have been added in the amount of more
than three-quarters of a million dollars since the ivar.
While total profits since the war have been slightly
over half-a-million dollars, $200,000 of this amount plus
$23 0,000 out of prior earnings has been put into the busi-
The descriptions of the
tvork of the company's Air-
plane Division and of the Met-
al Products Division tvhich
appeared in the Annual Re-
port largely duplicate those
which appeared in the Janu-
ary issue of Ryan Reporter,
and are therefore not repeated
here. Hoivever, sotne portions
rvhich may be of special inter-
est follotv:
The company's guided missile project, on contract with the
United States Air Force, has been on an increased scale of
activity and substantial progress was made during the year,
justifying considerable confidence in its future prospects.
A design developed by the company's Engineering Depart-
ment for a high-speed, jet-propelled, pilotless target airplane for
the United States Air Force won a competition in a field of
sixteen entries representing the country's principal aircraft
manufacturers. The contract was awarded this company for
the engineering, development and manufacturing of an initial
(Continued on page 12)
10
GLASS TIME FOR SERVICE EXPERTS
Service specialists from 8 Ryan Na-
vion Dealers convened in San Diego
last month for the fourth session of
the Ryan Factory Service and Main-
tenance School. Walter K. Balch,
Ryan Service Manager, and Jack Lu-
cast, Field Service Representative,
conducted a course designed to equip
dealer organizations with improved
techniques for handling Navion ser-
vice, and to help them better under-
stand service publications. 3 5 distrib-
utor and dealer representatives have
received this factory training during
the past year.
Registration initiates neck of clas
for all on final assembly li,
Studying engine build-up at fuselage assembly line.
The climax! Students eagerly
examine the 29 dramatic ivt'
provements in the 1949 Ryan
Navion. Dealer representatives
present: Bob Waiters, Conejo
Valley Airport; Kenneth Myers,
Cliff Hyde Flying Service; Eldon
Maxn/ell, Jack Riley Aviation;
Samuel Hollist, Bozeman Avia-
tion Service; Roger Gault and
Mace Crafty Jr., Gault Aviation
Inc.; Bob Nicholas, Ragsdale
Flying Service; E. C. Tunnelly
Parker ^ Huett; and H. J. Reid,
Gativay Aerial, Inc.
Ryan carburetor expert, Don Osborne, explains flow bench.
BIGGEST EVENT OF THE NATIONAL SPORTSMEN'S SHOW held lost month in the
Grand Central Palace in New York City, was the televised aviation program starring
Arthur Godfrey and originating at the Ryan Navion display of Mallard Air Service.
The Mallard boys said they were going to do something big at the Sportsmen's Show,
and with the help of Ryan Navion-owner Godfrey, certainly came through 100% on
their pledge.
"HOWARD AIRCRAFT IS A SWELL OUTFIT. Their ser-
vice is grand and they are accommodating." This hearty
tribute from a satisfied Ryan Navion owner compliments one
of ) 948's top-selling Ryan Navion distributors. Rex Howard,
energetic President, directs the destinies of this Peoria, Illi-
nois organization. Les Scott, newspaper publisher in Lacon,
Illinois, this month accompanied the Howard prexy on a San
Diego-Peoria flight in Rex's 1949 Ryan Navion demonstrator,
gathering information for a story on personal flying to appear
soon in Mid-western publications.
MAXINE WHITESIDE, CHIC RYAN NAVION SALESWOMAN, is carrying on her own
one-woman campaign to get California women thinking of personal flying in the same
terms as they do automobile or train travel. While helping her husband, Percy, sell
Ryan Navions and operate their own airport in Corcoran, California, Maxine, who flies
extensively, makes it o point to dress smartly on all her flights, encouraging women to
associate flying with becoming suits and dresses rather than slacks and other less
flattering apparel.
FROM CAMAGUEY, CUBA, Bornobe Sanchez, Assistant Manager of Componio
Gonodera Tinima, giant cattle ranch, sends commendation for the service and
courtesies he has received from Clara Livingston's Dorado Airfield. Soys Navion-
owner Sanchez, "Miss Livingston did a great deal toward introducing me to the
Navion. I am very grateful for all her kindnesses. I only wish her operation at
Dorado, Puerto Rico, were in Cuba, so I could more fully utilize its fine facili-
ties."
THAT THE RYAN NAVION IS FAMILIAR TO COLORADANS can be credited
largely to aggressive advertising campaigns which hove spearheaded the activities of
Mountain States Aviation. Horry Combs and Lew Hoyden, the Rocky Mountain dis-
tributorship's top executives, placed, for example, a half-page ad in the doily La
Junta Tribune-Democrat, offering Ryan Navion business flights anywhere in the
nation. Typical of the favorable response: "Would like trip to Dallas. If plane will do
the job, will buy." Another: "My wife, five-year-old daughter and myself wish to fly
to Casper, Wyoming. We are financially able to talk Navion . . . the type of busi-
ness I'm in necessitates my buying such a plane."
TALL TALES ABOUT WHALES. William P. "Doc" Sloon, Assistant to Ryan
■Vice-President, Earl D. Prudden, this month was checked out for his Whale-
master's Rating. During 3 flights between San Diego and Los Angeles, he sighted
19 of the huge mammals making their way South "The largest of the group
appeared 20 to 30 feet long," Doc says. "One group included calves. Once, the
biggest fellow of the bunch jumped half out of the water. If 1 kept the Navion
above 1,000 feet, they'd move right along, spouting, submerging and coming
back up. If I brought the plane lower than that, they'd sound."
THIS COLUMN'S FEBRUARY BOUQUET to Bradley Field for its victory in the 1948
Hoire Award competition brought a cheerful reminder from Don Hood, President of
the Aircraft Soles Company, Ryan Navion dealer in Indianapolis, Indiana, that Bob
Shank Airport, site of Don's operation, won the Hoire Trophy in 1946. Bob Shank Air-
port and Bradley Field hove also been included in the National Aeronautic Associa-
tion's list of airports awarded the 1948 Certificate of Good Operation Practice. Among
other Ryan Navion centers numbered in this elite group: Krotz Field (St. Louis Flying
Service), St. Louis; and Clementon Airport (Clementon Aviation, Inc.), Clementon,
New Jersey.
MEXICO AND THE OTHER COUNTRIES OF CENTRAL
AMERICA ore in for some high-geored aircraft merchandis-
ing during 1949. Francisco Walti, principal partner in
Morgan & Waltz, distributor for these areas, has announced
details of the March flight he will moke to major cities of
the Southern republics, from Mexico to Panama. He plans to
appoint dealers at each important stop on his route. Morgan
& Woltz' main offices ore in Mexico City. Waltz reports
that Ryan Navion owners in Mexico ore his best salesmen.
Ranging from bankers to engineers and ranchers, they fly
under some of the most difficult, high-altitude conditions.
REPORT ON BUSINESS
RESULTS FOR 1948
(Continued from page 10)
quantity. This project was in its first
phase of work during the latter part of
the year and is beUeved to have very good
prospects in the future.
The engineering and study contract
with the United States Navy for work on
an advanced type airplane design, which
was in effect the prior year, was continued
and increased in scope.
METAL PRODUCTS DIVISION
Since the introduction of jet engines as
a primary power source for miHtary air-
craft, the company, because of its special-
ization in the design and fabrication of
heat- and corrosion - resistant stainless
steels, has progressively expanded its jet
engine components business.
The production of exhaust systems and
allied products of stainless steel for con-
ventional aircraft engines increased in
scale during the last part of this year after
having dropped some during the earher
period due to fluctuation in airplane prime
contract requirements.
The manufacture of rocket power
plants and parts is an increasingly import-
ant activity of the Metal Products Divi-
sion. This work is performed for, and in
collaboration with, other organizations
specializing in development work in this
field.
EMPLOYMENT AND
EMPLOYEE RELATIONS
The number of employees of the com-
pany as of October 31, 1948, had reached
2 300, and as of this date is approximately
2600.
The only strike in the company's his-
tory (except for a short work stoppage
of welders in 1939) occurred between
June 16th and July 28th, 1948. This re-
sulted from a failure to reach an agree-
ment following demands made bv the
U.A.W.-C.I.O. The principal factor pre-
venting earlier settlement was insistence
by the Union's international representa-
tive and committee on a higher wage rate
increase than that granted at that time by
other aircraft plants in the area. A settle-
ment was finally made on the basis pro-
posed by the company. The strike was a
very regrettable and unfortunate experi-
ence, particularly for the large number of
loyal, fair-thinking employees who suf-
fered hardships. The strike was costlv to
the company and vastly more costly rela-
tively to the employees thrown out of
work for such a long period. The plant
operated throughout the strike period with
a reduced, but steadily increasing force.
The strike was conducted in a peaceful
m.inner, free from instances of violence.
which is very much to the credit of all
(Continued on next page)
REPORT ON BUSINESS
RESULTS FOR 1948
(Continued from page 12)
concerned. It is sincerely hoped that this
will be the only instance of this kind in
the company's history and it can be if
reason and straight thiniting will prevail.
GENERAL
The level of business volume by your
company will be affected for the current
year and thereafter to a considerable de-
gree, as it will with all aircraft companies,
by the procurement program of the Mili-
tary Services. The minimum program rec-
ommended by any of the important studies
made for the President and the Congress
for peacetime requirements for our coun-
try would require enough production to
maintain a healthy aircraft industry. Last
year. Congress authorized the first phase
of a five-year program to provide these
minimum requirements. However, as of
this date, there appears to be some doubt
in respect to the carrying through of the
full program as a result of the President's
budget proposal recommending a serious
cut in the air strength levels. The action
of Congress this year in respect to this
vital subject will be of great importance
to our country, as well as to the aircraft
industry.
The character of our company's activi-
ties with the balancing effect of its divers-
ity of products gives it some advantage in
meeting the large fluctuations in the air-
craft procurement that affect this indus-
try.
The personal-business type plane market
for the immediate future is difficult to
predict. Ryan Navion sales for 1948 were
quite satisfactory. The volume of sales for
all makes in this field fell off during the
closing months of the year to a greater
degree than the normal seasonal trend. A
new, 1949 model Ryan Navion, further
refined and improved, is being introduced
around March 1st. Production is sched-
uled to conform as closely as possible with
the market trends as they develop during
the year.
The company's guided missile and jet
target planes are scheduled to be manu-
factured in moderate volume during the
year. Production volume during 1949 on
jet engine parts, exhaust systems and
major aircraft assemblies, is expected to
be at a considerably higher rate than 1948,
based on business booked and in prospect.
It is desired to here acknowledge and
express appreciation for the excellent work
of each and every company executive in
guiding the company's operations during
the past year, and for the capable and
devoted work of all of its loyal workers.
T. Claude Ryan
San Diego, California
February 16, 1949
THE DENNIS SULLIVANS — well-known Chicago attorney and his charming wife —
are Navion-owners who are as versatile os the plane they fly. Anxious to pass on their
experiences as pilots and private aircraft owners, they have generously contributed
several interesting articles to such popular aviation magazines as Air Facts and Sky-
ways. When Mr. Sullivan's pressing legal duties permit, they gather material on
enjoyable vocation flights to distant winter playgrounds like Coronodo, California.
^^^ FLYING STARS. The personal flying activities of an im-
^^^^^ pressive array of motion picture and radio favorites are feo-
^^^Hfl^B^ tured in Skyways Magazine's February issue. Such familiar
wff^^^^^ Navion-owning stars as Arthur Godfrey, Brian Donlevy, Dick
Haymes, Edgar Bergen, Frances Longford and Jon Hall, are
highlighted in this group of pilots who ore doing so much to
increase the acceptance of private flying as safe transporta-
tion by people everywhere. Actor Gene Raymond is another
flying star helping to popularize the Navion. Both Raymond
t-js. and Donlevy have been featured with their Ryan Novions in
recent four-color, full-page ads for The Blotz Beer Company.
Donlevy
5,880 MILES FLOWN IN 12 DAYS of routine business activity! This astounding
record has been set for other Navion owners to shoot at by W. Perry Smith of Columbia,
S. C. Called the "Flying Studebaker Dealer" by his friends. Smith started out from
Columbia for Miami, Florida, on New Year's Eve. He and his wife followed an airpath
that took them as far south as Havana, Cuba. In the course of the flight, they sold
cars, unraveled legal snarls, attended an automobile show, witnessed the Orange Bowl
Football Game and Miami Air Races, and participated in a Florida Alligators Party.
"WE USE A NEW RYAN NAVION in our business ... and in the flying
we've done, are very well satisfied with the plane and its performance. We
utilize the Navion for transporting Company officials to building sites; for fly-
ing payrolls, rushing correspondence and other assorted duties. As our field of
operation becomes more extensive, we will be finding more and more uses for
our plane" — write Robert F. Johnson Cr Associates, General Contractors and
Constructors, Portland, Oregon,
GOOD NEWS FOR CORPORATION AIRCRAFT OWNERS. The CAA has announced
that you may use the designation EXECUTIVE while utilizing ground-air radio con-
tact. This designation, radioed to control towers, indicates you ore flying business
aircraft on a business trip, and should be handled as promptly as possible. Only one
stipulation: Aircraft using the "Executive" title must be equipped for instrument
operations.
MAURICE BALCOM AND ERIC MOE, Ellensburg, Washington, potato farmers,
report that a hustling Navion is flagship for their 4-plane fleet of high-flying
form equipment. Standout among the Novion's many applications is a com-
muting run set up for their foremen between Ellensburg and Bakersfield, Cali-
fornia— some 1 ,000 miles away — to familiarize the spud specialists with
methods used by other successful growers and shippers.
ANXIOUS TO SEE THE 1949 RYAN NAVION, Andre De Toth,
motion picture director and Navion owner, was a February factory
visitor. He mentioned that besides himself, his famous wife, actress
Veronica Lake, enjoys piloting their Navion. Only recently she fig-
ured prominently in the news for an unusual Hollywood to New
York Navion flight. Debunking the theory that personal flying is a
"Man's World," Miss Lake made the trip with two women passen-
gers, and no help from any moles other than line-boys ot the air-
ports along their route.
TWO DOCTORS, AN ELECTRICAL ENGINEER, and a druggist, all neighbors in
Indianapolis, Indiana, hove teamed up in owning a Navion. For Drs. C. B. Faus-
set, and H. L. Egbert, the plane allows speedy colls on patients, mokes possible
attendance at important clinics, meetings and conventions. Paul Bradley the
engineer, and Rex Brock, the druggist, also use the plane in their work, and for
pleasure travel, too.
NAVION SENDS SALES SAILING. "The first two sales contests which we helped
promote with our Navion, increased the sole of our Good Luck Oleomargarine in some
instances as high as 1,300%," reports Emil Locher, Jr., partner in Luthy & Lociher,
wholesale jobbers of fruit and produce in Peoria, Illinois. L. & L. also uses the Navion
as fast worehouse-to-fields transportation.
FARMER FLIES IN A BIG WAY. 7 planes work for Darrel G. Dikeman on his
5,000-acre form near Syracuse, Kansas. A pair of Novions head the group, per-
forming duties that range from hauling repair ports for combines to delivering
winter moil to snowbound neighbors. "The Novion's a workhorse," soys Dikeman.
13
BEHIND THE BOEING SCENE AT RYAN
Ryan-made floor beams lend extra
strength to the famous Boeing C-97
Stratofreighter for -which this com-
pany is also making rear fuselage
sections and other components.
Beams similar to these were built
into the first rear fuselage assembly
recently shipped to Seattle.
An 11 -foot bulkhead for one of the
Boeing rear fuselage sections is as-
sembled in a specially designed jig.
This particular bulkhead uas incor-
porated in the first fuselage assembly
shown being loaded on the flatcar.
Page 1.
A fair estimate of the tremendous
cargoes ivhich may be transported
into Berlin ivhen the big Boeing C-97
Strato freighters begin operational
flights is easy upon sight of one of
the huge cargo doors (shoun left).
Expert assemblers are aligning ribs
before skin is attached.
FIRST OFF THE LINE!
(Continued frcmi page 1 )
Driving himself every minute was Jorge
Litell, Foreman, Boeing Airplane Assembly
department, coordinating his schedule
closely with Airplane Superintendent John
van der Linde. He and his assistant day
foremen, Ray Doherty and Jerry Jack-
son kept on the alert every minute to
see that nothing held up the big pro-
gram. Typical of the fine spirit which
marks the Boeing assembly job was the
work of Doug Beebe, Foreman of the
second shift and his assistants, Bill Leitch
and R. W. "Rosie" Barthol. These men,
sometimes staying up all night to insure
completion of some particular important
phase, contributed greatly to the success-
ful outcome of the first operations. Play-
ing an extremely important part, too, were
Boeing representatives who plunged whole-
heartedly into the drive.
Pow-wows were plentiful and prayer-
ful at the beginning. First stage of the
operation was adequate planning. Pro-
duction charts were acquired from Boeing
for comparison; thorough analysis of
Ryan's own production records, man-
power availability and material stocks had
to be checked. Quantities of new stock
had to be guaranteed; new tools, jigs and
fixtures were a necessity; more skilled
craftsmen had to be added to Ryan's ex-
perienced array.
Bill Wiley, Scheduling and Loading
Supervisor, working with Ralph Flanders,
broke out stacks of estimating sheets,
some of them six feet by four feet in
over-all dimensions. Conferences in the
office of Bob Clark, head of ScheduEng
and Production Control, centered on prob-
lems of material requisitioning, procure-
ment dates, shop layouts, equipment, fab-
rication requirements, sub-assembly, as-
sembly and processing methods, and ship-
ment in time to meet customer needs.
To Seattle on many trips went experts
like Don Wright, Assistant Supervisor,
Tool Planning department; Joe Williams,
Supervisor of Material Control depart-
ment, and Harry T. Brew, Traffic Mana-
ger. Operations began to hum. Material
drummed up from many sources by Joe
Williams and his assistant, Frank Delaney,
poured in. Biggest headache, Delaney re-
ports, was getting proper supply of the
smallest parts, a certain type of rivets.
Special Boeing-designed assembly jigs
took form as John van der Linde and
Jorge Litell set up production lines for
each of the rear fuselage components.
Output, already accelerating, is expected
to triple between this summer and the
first of the year. Working closely on
allied problems to get the program off
to a flying start were Larry Martin, Man-
(Continued on next page)
14
It looks somewhat like a small com-
mercial dishwashing machine. But the
recently installed Pangborn Hydro-
finish liquid-honing machine which
holds down a convenient location in
Ryan's new Jet-Cone Assembly depart-
ment is used for putting a high polish
on stainless steel parts instead of dishes
— a glitter that means extra thrust and
speed for completed aircraft later.
Main factor in obtaining the required
satiny finish on stainless steel or Inconel
parts for the GE jet turbine parts is
proper mixture of a prepared abrasive
in ratio of 5 0 pounds of grit to 5 0
pounds of water plus Yi pound of rust
inhibitor and Yz pound of sur-flow^, a
compound designed to keep solids from
"settling" too quickly. Constant agita-
tion of the mix is essential, care being
exercised to guard against improper
starting or stopping of the machine dur-
ing the day. Valves on pipes below the
honing compartment allow^ the operator
to manipulate streams of water and
abrasive w^hile using his hands for turn-
ing parts.
FIRST OFF THE LINE!
(Continued froin page 14)
ager of Production Engineering, and Don
Walker, General Supervisor of Dispatch-
ing.
Considerable ingenuity in planning for
shipment of the fuselage sections was
displayed by Charles C. Hasty, recently
promoted to be Departmental Assistant to
D. H. Palmer, Plant Engineer. Hasty and
Brew found San Diego officials of the
Santa Fe railway helpful with transporta-
tion, but tunnels between San Diego and
Seattle presented some new "curves." A
last-minute check by Brew revealed a
tunnel repair in Oregon which would have
forced return of the car, but drastic
"adjustments" by Hasty and his crew
enabled the dispatchers to flag the load
out on time. The fuselage unit skimmed
through the tunnel with a full inch and
a half to spare.
RYAN NAVION FOR '49
(Continued from page })
and noise are carried beneath the fuselage
and away from the cabin.
A new exterior air scoop on the right
hand side of the engine cowl has been
provided to "ram" fresh air into the cabin
ventilating system, vastly increasing the
quantity of fresh air passing into the cabin
and exhausting from outlets beneath the
rear seat which empty into the wing
fillet. The new heater-muffler provides
adequate cabin heat from the engine ex-
haust even in the most adverse weather,
and eliminates the additional installation
and operating costs of a gasoline-burning
heater system.
A major improvement in the Ryan
Navion last year was the dual fuel system
with two independent pumps, one engine
driven and the other an auxiliary with
electric drive. Now a still better system
is standard, with the main pump a vane
type instead of the rubber diaphragm
pulse type. One of the most expensive
fuel systems which can be provided in
the personal-executive class of plane, the
Ryan dual pump set-up gives the maxi-
mum in reliability.
An additional feature of the '49 fuel
system is the new 20-gallon auxiliary tank,
available as extra equipment, which can
be installed beneath the rear seat. Range
up to 800 miles at economy cruise set-
tings is possible with the extra gasoline
tank. It is now placed in a location which
avoids taking up valuable cargo or bag-
gage space, and keeps the airplane eg.
well forward.
The Continental engine being installed
in the '49 Ryan Navion now has a 205
h.p. approved take-off rating and incor-
porates some important changes designed
to improve operation. Engines for the '49
model, again have the silver alloy thrust
bearing which provided utmost reliability,
and in addition includes a new steel cam-
shaft and other recent refinements.
A new RCA receiver and 6-channel
VHP transmitter, standard equipment for
'49, gives greatly improved radio com-
munication over longer distances. The
Ryan Navion's radio equipment is well
ahead of that provided as standard by
other planes in this class of personal-
business plane.
Both the standard and gyro instrument
panels, and the control panel, have been
completely redesigned for improved ap-
pearance and for easier reading, operation
and identification. More standard instru-
ments have been provided, including rate
of chmb indicator, dampened fuel gage
and outside air temperature, in addition
to the manifold pressure gage.
The standard instrument panel cut-
outs have been designed so the complete
Gyro group can be installed with mini-
mum alteration. The redesigned control
panel includes several new control knobs
which have been changed to make them
more sensitive to the pilot's feel for easier
identification. The new flap control is
in the shape of an air foil section and
Incorporates a setting for partial flap con-
trol so that flaps may be set to any de-
sired position between retracted and fully
lowered.
Four new corrosion-proof synthetic
enamel finishes have been selected for the
1949 models. They are softer tones and
more pleasing than last year when Ryan
was the first company to offer an all-
metal personal plane completely painted
without extra charge. A new contrasting
striping design is used this year. It gives
a more sweeping, graceful appearance both
in flight and on the ground. The new
colors for '49 are Italian Creme, Royal
Maroon, Lucerne Green and Riviera Blue.
Scoring solidly on the target of even
greater comfort, performance and relia-
bility, the 1949 Ryan Navion enters the
new sales season with added values to
strengthen its already fine reputation as
America's best-to-buy, easiest-to-fly per-
sonal-business plane.
NEW METAL PRODUCTS SALES
BOOST RYAN ORDER BACKLOG
Ne\s' orders for stainless steel metal
products totalling more than $750,000
were added to Ryan Aeronautical Com-
pany's backlog recently, Sam Breder, Sales
Manager, disclosed upon return from a
business trip to New York, Washington
and other eastern cities.
Prominent in the new business columns
was an award from Continental Motors
Company for manifolds for their automo-
tive engines. Continental's 810 h.p. 12-
cylinder model engine was developed for
the Army's new General Patton tanks,
which develop up to 50% more speed than
the General Sherman tanks of World War
II.
Lockheed put in an order for exhaust
manifolds for the Navy's record-setting
long-range patrol plane, the P2V3 -Nep-
tune, the second large order from this
company this year. From the Glenn L.
Martin Aircraft Company came an order
for exhaust systems for the new carrier-
borne torpedo-bomber plane, the Martin
Mauler AM-1, already dubbed "Able
Mable" by Navy aviation personnel. The
Mauler carries a greater load of explosives
aloft than any other single-engined carrier
plane, with improved speed and range to
match its terrific firepower.
It may look like a Buck Rogers death-ray ueapoa, but the efficient electric port-
able spotueUer sbou/n here with Don Ecklnnd at the controls is just another
mechanical helper in Jet Cone Assembly department.
Hanging from the overhead, the machine resembles a fearsome Buck Rogers
gun, complete with trigger section, long projecting "barrels" and appropriate
accessories. A portable tack-welder of unusual design, the new device speeds
production in the Ryan Aeronautical Company's Jet Cone Assembly depart-
ment. Its working jaws or welding electrodes are hollow barrels of heavy brass
about 2 inches in diameter, extendmg 22;/, inches from the grip area to allow
work in places normally difficult or impossible to reach by electric weld. Because
the barrels may be adjusted at will, they can straddle both sides of curved cones,
reach down into hidden interiors and apply the "heat" to remote parts from a
wide variety of positions.
No shock can be received by workmen because the major contact areas of
the electrodes are of copper, providing a line of lesser resistance for the current.
A transformer transfers the 440-volt input into lower voltage at the electrodes
with correspondingly higher amperage — and greater heat.
Another efficient electric machine installed recently in the same department
is the Thomson-Gibb 2 50-KVA seam- welder which is particularly useful for
welding curved parts and tubular-shaped pieces such as Airesearcli heaters for
the Fairchild C-82 Packets and flange turns in the McDonnell Aircraft Company
tail cone product. A 54-inch throw is provided at the contact area to allow
handling of large parts. To cool both the processed parts and the exterior of
the electrodes two streams of cold water are thrown continuously at point of
contact upon the metal being worked, a pump returning the water for re-use.
Twenty other electric welders contribute further to the efficiency of plant
welding operations. Typical of these is the Federal Press-Type spot-welder
installed at about the same time as its bigger cousin, the seam-welder. A con-
denser discharge type machine, it has a capacity of 71 "spots" per minute and
can work two .080 thickness sheets of aluminum alloy per minute. It operates
on DC current, three-phase, and is electronically controlled.
No filler metal is used for any of the welding operations, the concentrated
heat through the electrodes "liquefying" the small areas of metal directly
between the contact points into a solid weld. Electrodes themselves are hollowed
inside to allow a flow of cooling water within their shafts.
NAVION SHORT (S) STORY
(Continued from page 7)
Despite the shortness of the field and
the 6,000-foot altitude, the Navion takes
off with a load of three people, in three-
quarters of the usable distance.
The Goldwaters consider this Rainbow
Lodge strip at the base of Navajo Moun-
tain, the most remote landing field in
the United States, and the least accessible
to civilization. Tlie nearest railroad is
175 miles away, and it's 120 miles to the
closest paved road.
Horse shoes, saddles and other needed
equipment have been flown into the lodge
on many occasions. In one emergency,
the lodge's electric light plant was kept
operating because Barry Goldwater was
able to Navion in with critical repair
parts and tools.
"Flying to the lodge from Phoenix
takes less than 2 hours," Barr)' says. "Con-
sider this against the 14-hour automobile
trip required. Because we have no tele-
phone there and the only mail service is
by our own pick-up from a country post-
office 20 miles away, the urgent necessity
of having our own plane for getting
needed supplies and equipment into the
lodge is readily apparent. Perishable foods
are particularly important items that are
best transported in the Navion. And
when guests desire it, we fly them in,
too."
When severe winter brings hardships
to Navajo Indians living in the more
remote sections of Arizona, the Gold-
waters' Navion goes to work as a depend-
able relief plane. Flying in food, clothing
and Christmas gifts to the needy Navajo
children, Barry carries loads of over 700
pounds in the plane. In preparation for
these mercy flights, he takes out the back
seat, converting the Navion into a roomy
half-ton aerial truck.
"There's a recreational side to our fly-
ing, too," he adds. "Our favorite fish-
ing spot is near Guaymas, Mexico. We
fly there in less than 3 hours, which is
9 hours shorter than the highway route.
My brother, Bob, uses the Navion during
the summer to commute to Colorado
Springs where he maintains a home, just
as I commute by Navion to La Jolla,
California, my family's summer retreat."
"We like our Navion better every dav,
because we can do things with it. To-
day, for instance, the plane is at our
store in Prescott. Tomorrow, it will be
flown to Dallas, and from there to Phoe-
nix, by way of Wichita — all in the inter-
est of business."
— Robert F. Smith.
A whole generation has been born, edu-
cated and made familiar with a new world
on wings since James L. Kelley, Ryan
Aeronautical Company's Works Manager,
started with the U. S. Signal Corps as
a civilian aircraft production specialist in
1917. Airplanes were fragile things then,
many of them little more than flying
crates of fabric, sticks and wire propelled
by sputtering engines. Even in their in-
fancy, however, these predecessors to the
jet planes, rockets and guided missiles of
today required in construction a wide
knowledge of aeronautics and efficient fac-
tory production methods.
Just this sort of knowledge distin-
guishes Ryan's Works Manager. Kelley 's
record of active participation in aircraft
production is easily one of the longest
and most solidly founded in the industry.
The lessons Kelley learned during his years
of great and continuing responsibility in
varied posts proved of vital importance
during the demanding war years when
his instinct for doing the right thing at
the right time won him wide respect and
recognition. Much of the credit for the
phenomenal Consolidated B-24 and PBY
production records deservedly belongs to
Kelley, who headed up both production
programs.
One of Kelley 's early positions was with
the Army's Bureau of Aircraft Produc-
tion in field work for the Air Corps at
McCook Field, the predecessor of the
world-famous Wright Field experimental
base. Subsequent responsible jobs included
that of Senior Aircraft Inspector. Dur-
mg this time he was also frequently en-
gaged on experimental projects.
In 1929 Kelley left the Civil Service for
a position as Superintendent in charge
of production with the Consolidated Air-
craft Company of Buffalo, N.Y. By the
time Consolidated made its trans-con-
tinental hike to San Diego in 193 5 he
had become Factory Manager, and was
one of the Company's directors. Later
he became Division Manager for the ex-
panded company, and held that billet until
he ran into a siege of illness. At this time
he resigned as Division Manager for lighter
staff duties.
The years between 1917 and 1947 pro-
vided Kelley with all the problems and
production battles that even his Irish sys-
tem could ask. Aircraft models are
brought out in prototype almost with-
out pause, requiring a continuous expert
balancing of current production, new ex-
perimentation and modification. Mix into
this situation the necessity for training
workers to observe the finest of precision
methods within extremely close tolerances
— and headaches begin.
The necessity of developing new metals
and ways to machine those metals, plus
44
EVERYBODY
HERE'S
KELLEY!"
the constant fight against normal tech-
nical obsolescence makes it easy to under-
stand why aircraft industry production
managers develop determined chins and
strong backs.
Kelley says he wouldn't choose any
other kind of job.
Kelley came to Ryan Aeronautical Com-
pany as Works Manager in 1948, and has
settled into his new position with energy
renewed during an effort to put up with
the ease of retirement. He's a "move-
around" man, and keeps just about all
his "paper-work" and data handy within
the covers of a medium-sized black loose-
leaf notebook.
With Ryan's works manager, good pro-
duction demands imagination, sound plan-
ning, attention to detail, and one hell of
a lot of hard work, including his own.
He's married, has three children, and is
a soft touch, he says, in golf.
17
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER: If addressee has removed, and new
address is known, notify sender on Form 3547, postage
for which is guaranteed.
27990
R. K. bhait:
40 71 HAJ.:JE::
3AN DIEGO, CALalF
Sec. 562, P. L. 6C R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
SPEAKING OF SHORT-FIELD PERFORMANCE!
THE '49 RYAN NAVION IS IN A CLASS BY ITSELF!
PERFORMANCE SHOWN IS WITH
NO WIND, FULL 2,750 POUNDS
GROSS WEIGHT AT SEA lEVEt
DON'T WORRY if that smooth, concrete runway is
miles from where you want to go. A Ryan Navion will take
you into short, rough strips . . . and out again, with ease
and safety. Think of it! Navion lands at only 54 m.p.h. with
full gross load. Its high-lift, full-deflection flaps lower 43°
to make possible slow, steep approaches. Only 875 feet
are needed to clear a 50-ft. obstacle— both on landing and
take-off. Navion s husky 205 h. p. engine will give you
900-ft. of altitude in your first minute of flight! Perform-
ance like this is mighty important to the man who wants
a rugged, versatile plane with plenty of utility that'll get
him there and put him down right where he's needed.
Yes, Navion s short-field performance is a big reason
why it's the growing favorite among businessmen pilots.
WIDE WHEEL TREAD and high ground clear-
ance...big, steerable balanced nosewheel and
oversize tires enable you to set the Navion
down smooth as velvet on rough, soft fields,
even in cross winds. Big, equalized hydraulic
brakes ease ground-handling. Deep-stroke
hydraulic shocks are real heavyweights.
SAFE, AND EASY-TO-FLY, the 155 m.p.h.
Navion has amazing stability, is gentle and
well-behaved. . ."forgives" pilot error short
of tbolhardiness. It features "two control
after take-off" . . . yet you have rudder when
you want it. Stall -resistant wing gives ail-
eron control beiow stalling speed for safety.
BIG AND RUGGED, the thick-skinned, all-
metal Navion represents highest structural
integrity in aircraft design. Low mainten-
ance cost and permanent beauty are assured.
Send now for colorful, free brochure which
gives complete details on all 29 dramatic
advancements in Ryan Navion for "49.
NO OTHER PLANE COMBINES
SO MANY FEATURES SO WELL
u\,^\.rv
-v..;,<iO^
.^:
AiPmniLo a©4i©
Better Gliml), Sliorter Take-Off Witli New Metal Prop
Installation of Hartzell's new all-metal, hydro-selective pitch propeller as
optional equipment has increased even more the performance of the 1949 Ryan
Navion, which has already been substantially improved over that of last year's
model.
Approximately 10'/^ improvement in take-off and climb performance has
been shown in exhaustive tests at the Ryan Aeronautical Company factory.
Equipped with the new metal Hartzell propeller, the 1949 Ryan Navion climbs
at the rate of 1000 feet per minute in comparison to the 900 feet per minute
of the standard model with full 275 0 pound gross load, no wind, at sea level.
The 1948 model Navion climbed 830 f.p.m.. but did not have the present 205
h.p. engine take-off rating. Under similar load and wind conditions, the metal-
propellered Navion will clear a 50-foot obstacle in only 800 feet, compared to
an 87 5 -foot run for the standard model.
A noticeable increase in speed beyond the 155 m.p.h. cruising speed of the
standard model, plus a higher ceiling, has been reported. Like most metal pro-
pellers, the Hartzell operates more smoothly, with no chance for change in
balance because of possible warping or moisture pick-up. Then, too, metal
blades are more durable than wood or metal-tipped propellers, are not so subject
to possible damage when flying in rain, and require less all-round maintenance.
Where ground collisions or belly landings cause major damage, metal propellers
can be straightened and used as entirely satisfactory after rework by the pro-
peller factory.
ON THE COVER
Two Nations on Soldier Bar, a U, S,
Forestry landing strip located high in
the mountains of the Primitive area of
Idaho.
(See story on Page 3)
HE SIGNS IT:
Escaped from Ohio winters via trail-
er in December 1940. Was assistant
controller for one of world's largest re-
tail food department stores before com-
ing West.
Joined Ryan School of Aeronautics
on January 7, 1941, as Assistant Sec-
retary and Assistant to the Controller.
Today enjoys to full his work as Assist-
ant Secretary and Assistant to the Con-
troller for Ryan Aeronautical Company.
Likes flying and woodwork, too. He's
married; has three children, all girls.
Meet Dale H. Ockerman
APRIL, 1949 VOL. I, No. 4
Published Monthly By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
Charles M. Hatcher, editor Frances L. Kohl, art and production editor Robert F. Smith, Na
Don Doerr, chief photographer William Wagner, editorial director.
THE "FlYISli DIITCHMM"
If you aren't careful, you'll find your
first impression of John van der Linde
has fooled you. The tall, easy-going
Dutchman never seems hurried, seldom
looks worried. As Superintendent of Air-
plane Production he faces a host of prob-
lems daily, but he solves them so easily
you'd think things sort of ran by them-
selves.
John is a true "old-timer," not only
with Ryan but in aviation. From the day
he saw his first barnstorming "crate" in
Java while still a youngster, he knew he
wanted to work with airplanes. His father,
a physician in the Royal Netherlands civil
service, educated John to be an architect.
But John, whose full monicker is Haym
Jan van der Linde, said "to heck with
that!" He didn't get around to aircraft all
at once, however. First he went through a
technical school in Java, then worked for
a wholesale company where he did every-
thing from clerking to selling. He even
sold motorcycles, winning a third place in
a twenty-four hour endurance run.
Actual aviation experience began for
John van der Linde when his family de-
cided upon San Diego as an ideal place in
which to live after his father's retirement.
(Continued on page 7)
T. Claude Ryan, President of the Ryan Aeronautical Company, discusses with
John van der Linde, his "fai'orite co-pilot" of 20 years ago, some of the many
advanced features incorporated in Ryan^s pioneering FR-I "Fireball" Navy
fighter ivhich proved the practicability of using both propeller and jet thrust.
Van der Linde (on top of wing) played an important part in rebuilding the
first "Clondster" plane built by Donald Douglas in 1925 for Ryan Airlines,
Inc. Ship originally had three open cockpits; was rebuilt in Ryan shops as a
cabin plane for ten passengers.
John van der Linde chucked a career
in architecture to make his tvay
in early air industry
MOUNTAIN FLYING: A/a^iom X>te^<ittcd
All Photos and Cover BY GLENN E. HIGBY
short field performance and
ruggedness of Navions
aid mountain flyers
Mountain flying sounds dangerous, and it can be, without
the right airplane and pilot "know how." But mountain pilots
of the Aircraft Service Company, operating the year round
out of Boise, Idaho, have proved that their Navion flights are
not only safe, but efficient and economical.
Glenn E. Higby, Chief Pilot for the company, is enthusiastic
about his work despite the rugged terrain. "In our own moun-
tain flying," Higby declares, "we make extensive use of Na-
vions. We operate over extremely rough
terrain, and demand a plane with quick
take-off and short landing characteristics,
and above all, stability in flight and rug-
gedness on small rough fields.
"The continued success of the many
pilots who follow the rules of mountain
flying and seek advice from experienced
mountain pilots proves beyond a doubt
that mountain flying do's and don'ts are
invaluable. Fundamentals of safe moun-
Strip at Stibnite mine, 6,539 feet above
sea level, is open year-round, very often
when roads are blocked with ivinter
snows. While Navion is loaded for
flight to Boise, work progresses on neiv
smelter.
tain flying are (a) good pilot judgment,
(b) refusing to take chances with the
weather, (c) a good airplane and a thor-
ough knowledge of it, and (d) a strict
observance of mountain flying rules.
"We have little else but short, rough
fields. Many of them are not level, slop-
ing not only up and down the runway,
but across the runway. Many of these
fields are located so that landings can be
made in only one direction, and take-offs
in the other, regardless of wind direction. Very little, if any,
maintenance is done on them. Occasionally the Forest Service
will drag the weeds and grass."
MERCY FLIGHT SUCCESSFUL
Higby describes a winter "mercy" flight by which a load
of supplies was transported in and dropped on Bruce Meadows
about 80 miles north of Boise, where several hunters were
stranded. It was decided to use a Navion to drop the food
supplies and a bedroll.
"With a storm moving in, it was hard to say how long it
would be before we could drop any more," Higby relates.
"We loaded the supplies, with the weather nearly past the
point where we could take off. In view of the 5000 ft. altitude
at McCall, Idaho, and the snow condition on the runway, I
(Contimied on page 13 )
j.uk Liu CI-., another mountain flyer, with Navion on Yellow
Pine Field high in the million-acre Idaho primitive area. Strip
is typical mountain variety — short and rough.
Pilot Higby lands on macadam highway at 6,S00-foot altitude
despite strong ivind to enable Emmons Coleman of Bradley
Mining Co7npany to supervise repair of overturned truck.
PRE-PLANNING
Here is story of Ryan Manifold
^^knoTV-how" from dratving
board theory to practice
of prime importance in development of new mani-
fold is the design and construction of precision tools
with which to build them. Looking over a jig draw-
ing in the Tooling department are (L-R) Horace
"Wally" Wallen, Tool Engineer; Paul Sauter, Fore-
man of Tool Manufacturing and Design, and Floyd
A. Cox, Supervisor of Tool Planning.
End product, a manifold for Lockheed^s record-
setting PZV combat patrol planes, calls for many
skills and long experience.
Ryan exhaust systems help these Navy "Neptunes"
establish new marks for efficiency and long-distance
flying.
Harry A. Goodin, Engineering department (left)
and Jack Zippwald, Southern California Sales Rep-
resentative for Ryan, checking some engineering
data, exemplify close coordination between Metal
Products Sales and Engineering departments.
MEANS SUCCESSFUL MANIFOLD DESIGN
Back in the fall of 1947 the Navy's multi-purpose P2V
combat patrol plane, the "Truculent Turtle," took off from
Perth, Australia. It startled the world by staying aloft for
5 5 hours without refueling, finally landing at Columbus, Ohio,
with a brand new distance championship of 11,236 miles!
That record for a non-refueled flight still stands.
The story of the Lockheed P2V performance is a team story
— one which was achieved only through highly efficient func-
tioning of men, aircraft and engine components. The succes-
sors to that record-busting "Truculent Turtle" are maintain-
ing its reputation for endurance and efficiency. And Ryan-
made exhaust systems are important factors in their continu-
ing successes.
Besides carrying off the heat and gas from engine combus-
tion, Ryan exhaust systems put hot air to work by channeling
it into carburetor and cabin heating devices; by transforming
its energy into jet thrust for added speed; by piping heat to
wing and tail surfaces to combat icing, and, in military air-
craft, heating guns and control surfaces.
EARLY PLANNING NEEDED
"First step in the creation of any manifold-to-be," we learn
from Charles M. Byrne, Chief Metal Products Engineer, "be-
gins with the customer's need for a particular system adapted
to the engine installation in the plane under design. To develop
an exhaust system of highest efficiency and with best main-
tenance characteristics for long service life, the manifold de-
sign must be undertaken at the same time initial layouts are
Good planning means good production. Here (L-R) Ray Ortiz,
Superintendent of Manifold Production; G. E. Barton, Production
Matiager; Ralph Flanders, Supervisor of Scheduling, Ordering and
Stores, and Bob Clark, Schedules and Prodtiction Control. Manager,
debate some plans.
made for the powcrplant as a whole. Proper pre-planning
eliminates excess weight and inefficiency which might occur if
the manifold were merely an afterthought — as it was in earlier
days."
At present there are three general types of exhaust systems.
One is the universal joint type commonly referred to as the
Ryan "ball and socket" design, which is composed of two or
three sections bolted rigidly together and mounted on the
engine mount ring or inner cowl through a series of links. The
manifold is connected to the engine through the use of
patented universal or "ball and socket" joints which absorb
engine movement, vibration and expansion.
A second type is the conventional slip joint manifold com-
posed of individual sections mounted cantilever on the engine
exhaust ports and connected by means of collars which act as
expansion joints. The third type is the short or ejector stack. ■
Used mainly on military aircraft, and on DC-6 and Convair-
Liner powerplants, this type consists of individual stacks for
each cylinder or pair of cylinders.
As early as possible a decision is reached on basic design. In
the Lockheed P2V order, the process begins with contact be-
tween Jack Zippwald, Southern California sales representative
for Ryan, and the Lockheed Aircraft Company. A formal
request is then sent by Lockheed describing exactly what is
(Continued on page 11)
Photo-loft reproduction technicians Glenn Wilds (left) and Dave
Monesmith set aluminum original template into place on grilled
photo reproduction rack preparatory to ^'taking its pictttre" for later
transfer to sensitized cold rolled steel plates of same size. Plates
later form templates for plaster modeling operations.
a
With The Greatest of Ease!"
^'W heel-only-after take-off" control makes cross-country
flying a luxury cruise due to Navion's unique system
BY WILLIAM P. SLOAN
Assistant to the Vice-President
Proving popular with veteran pilots and fledglings alike, the
unique "two-control" coordinating system of the Ryan Navion
is adding still further pleasure to flight hours in the Ryan
Aeronautical Company's luxurious personal-business plane.
Basic principal of the Navion's automatically coordinated
system is a patented inter-connected aileron and rudder con-
trol. This permits flying with wheel control only, or choosing
the conventional three-control system merely by using the
rudder pedals in the normal way.
The great advantage of this automatic coordination is that
rudder during climb immediately after take-off for light torque
effect, or in particularly turbulent air.
Combined with its exceptional inherent stability, the Nav-
ion's "wheel only after take-oflf" control system makes cross-
country flying a restful, mile-easy cruise. Full control of the
airplane is also possible by using the rudder pedals only since
the aileron-rudder linkage provides the necessary coordination.
This leaves the pilot's hands free for extended periods to ar-
range maps and navigational equipment, unhampered by both-
ersome wandering from course and the concentration otherwise
necessary to maintain level flight.
while the two-control "wheel-only" system has been demon-
strated as the simplest and most relaxing, allowing perfectly
coordinated banked turns up to 60 degrees, the Navion arrange-
ment has the additional advantage of normal three-control
when the pilot wants it. In the Ryan Navion system, the rud-
der pedals become effective by slight pressure on the spring-
loaded inter-connected hook-up.
This extra directional control is, of course, particularly use-
ful for take-offs and landings involving operation from rough
fields and in cross-winds. It is also general practice to use the
One Ryan Navion pilot with more than 300 flying hours
logged since taking delivery of his plane reports that he never
touches the rudder after take-off, and believes that he has no
more than 4 hours total "rudder time" logged on the plane.
With the business man in his forties definitely established as
the principal user of the personal-business class of plane, surveys
show that these men have a definite preference for simplified
control. They are interested in a safe, easy-to-fly, stall-and-spin
resistant plane in which there is no necessity or desire to learn
{Continued on page 12)
THE "FLYING" DUTCHMAN
(Continued from page 1 }
He was 20 years old when he first saw
San Diego in 1922, and full of youthful
enthusiasm for his first job — helping to
rebuild single-seat war surplus planes into
two-place jobs. For each week's toil he
earned 1 ' 2 hours flying time as pay.
"Darned good pay, too," John declares.
Van der Linde's quickness to learn, the
ease with which his skilled hands mastered
both engine and aircraft ailments, his en-
thusiasm— these qualities prompted Haw-
ley Bowlus, then Chief Mechanic for the
newly organized Ryan Flying Service, to
offer him work as his assistant. When
Bowlus later organized the Bowlus Sail-
plane Company John moved up to be
Chief Mechanic for Ryan.
Aviation was no place for specialists in
those days. John could do many things
beside tune engines, piling up more than a
thousand flying hours. Young T. Claude
Ryan, president of the Ryan Flying Ser-
vice, found him a good man at the stick.
"He was my favorite co-pilot," Ryan
declares. "John always knew what he was
doing."
The Ryan "shop" was then a not too
impressive shed, and the twenty-five em-
ployees, including the boss himself, had
to be men of all trades. But, from the first
day, John has continued to climb. He was
the first man in San Diego to earn a CAA
(then Department of Commerce) air-
craft and engine license. His number was
486. Only recently he received his 1949
renewal.
Flying was all right as part time work,
but John preferred actual tinkering to
piloting. "Active flight is too dull," he
claims. "Just like another furrow to a
farmer, — that's having to fly every day."
There were thrills, though. One of these
came during the period in which Charles
A. Lindbergh was getting ready for his
famous transatlantic solo hop in 1927.
The youthful pilot of the Spirit of St.
Louis went out for a test flight and be-
came "overdue" in a heavy fog. John and
J. J. "Red" Harrigan, now employed as
an Inspector in the Sheet Metal depart-
ment, went out to look for him. "My big-
gest thrill, believe me," said John, "was
when we found him! His plane zipped by
our plane wingtip to wingtip, headed in
opposite directions, with only inches to
spare! Whoosh! We came right on back
to the field."
John went to another aircraft company
between 1929 and 1936, returning to
Ryan Aeronautical Company in May of
the latter year under the Foreman of
Final Assembly. Three or four months
later, John moved into the Foreman billet,
holding it until 1939. Promoted to Gen-
FOREMEN'S CLUB ANNUAL DINNER DANCE
Business problems gave way to laugh-
ter and the smooth strains of accordion
and violin last month as the Ryan tore-
men's Club staged its annual dinner-
dance. Scene of festivities -was Casper's
Rancho, the lights were low, spirits
high, and a good time, as the country
newspapers used to put it, was had by
all.
Greeted at the door (upper right)
with free corsages for the ladies were
(l-r) Frank Voll, of Metal Products
Sales office, Mr. and Mrs. Earl Beebe,
guests, and Mrs. Volt.
Spotlighted during the evening was
M. W. "Buck" Kelly, foreman of Air-
plane Sub-Assembly, who put past pro-
fessional band experience to good use in
a session with the drum sticks — wooden
drum sticks, that is.
eral Foreman of Aircraft Assembly in that
year, he continued to turn out a high or-
der of production and was made Superin-
tendent of Airplane Production just be-
fore the Pearl Harbor debacle.
During his years with Ryan, John at
one time or another also held successfully
the post of Superintendent of Fabrication
as well as other departmental assignments.
He was Night Superintendent of Produc-
tion for the company over one period of
fourteen months. In his present position,
van der Linde has met successfully every
test of war and postwar problems.
A recent accomplishment of his depart-
ment was the establishment of facilities
for large-scale production of rear fuse-
lages for the famous Boeing Stratofreight-
ers, and prompt delivery of first units.
John's hobbies? "My two boys and the
back yard. I sort of like the back country
and the desert for week-end trips," he
says. "But no long-distance traveling. I
went all around the world before coming
to San Diego and here I want to stay." He
and Mrs. van der Linde, also of Dutch
parentage, live at 45 50 Fifty-sixth Street;
prefer a quiet social life.
Just about everybody at Ryan knows
van der Linde and everyone who knows
him likes and admires the tall Dutchman
who knows so much about aviation, and
talks so little about his own Hvely part
in its history.
HI, MORT
MISSILE RECOVERY PARTYI
PAPER WORK AND PHONE CALLS
PIOIEMG WITH Rt
To you, a passenger in a Ryan Navion at 9,000 ft. altitude,
Alamogordo is a dusty little town huddled forlornly upon the
western foothills of the Sacramento mountains in eastern New
Mexico. Ranchers, you are told, come into town on Saturday
night for groceries and gossip; cowboys hitch their ponies two
to a parking meter before their big weekends. Except for the ship-
ment of cattle and lumber products, there isn't much going on.
The alkali desert which stretches barren miles westward to the
jagged peaks of the San Andreas is forbidding and apparently
lifeless.
But take a closer look. To the north lie the
glaring white gypsum deposits which are known
the world around as White Sands, New Mexico.
Miles to the southwest are strange looking tow-
ers, gaunt metal structures designed to launch
the roaring V-2 rockets which may change the
course of human events some dav. The Navv's
They like it tht
despite rug
hours a\
TELEMETERING REQUIRES GOOD TECHNICIANS
r HOME ON THE RANGE
McDANIEL IN THE (PARTY) DEN
I mmU EXPERTS
famed Aerobees, parts for which are manufactured by Ryan, are
also launched from this same area, just east of Las Cruces, as are
many other missiles under development.
HOLLOMAN — EXPERIMENTAL BASE
Your Navion noses down gently for a landing on a long paved
strip which emerges from a dusty haze just south of the dry
lake of drifted white sands. You read the signs on the wooden
buildings behind the aircraft hangars: "HoUoman Air Force Base."
Here, you know, are scientists and technicians of many aircraft
companies and from U. S. defense organizations.
As your Navion's prop comes to a stop, a grey
Ryan Aeronautical Company sedan pulls up
near the wing of the plane and familiar Ryan
faces beam at you and pilot "Ace" Morton.
They are part of a close-knit band of experts
who are on advance base duty for science as
well as for their company.
(Continued on page 10 )
in Alamogordo
\i life, long
secrecy
GOOD BOWLERS NEED GOOD SCOREKEEPERS
NEVER UNDERESTIMATE A WOMAN'S HAND
Virtually unknown to the general public and only obscurely
recognized by many Ryan Aeronautical workers, is this de-
tachment of technicians whose devotion to Ryan's guided
missile project is unquestioned. The missiles are designed and
built at the company's 43 -acre San Diego plant, then sent to
Alamogordo for the actual firing and flight testing. These
technicians are led in the field by Robert Shaver, Field Test
Supervisor, who reports to Sam B. Beaudry, Project Engineer
assigned to guided missile development.
It isn't hard to understand why the government selected
this particular area for top secret experimentation. Monotonous
deserts rimmed by bald brown mountains, a hundred sweeping
miles of sagebrush visible from any knoll — these lend no en-
chantment to those whose duty places them so far off the
AROUND THE FESTIVE BOARD
beaten track. Alamogordo's population, almost doubled since
the advent of "the Bomb," still musters only 7,000 hardy
souls. And without an MD surgeon in town it is just as well
that the bodies of Alamogordo's citizens are as hardy as their
souls. Language-wise, most of the inhabitants speak Spanish
as easily as English. They depend upon El Paso, Los Angeles
and Albuquerque newspapers, along with the radio, for infor-
mation.
RYAN SHOP NOT BIG, BUT BUSY
First hand reaching up to help you from the plane belongs
to Bob Shaver. After unloading and stowing on a trailer the
valuable cargo you brought from San Diego, everyone heads
for a squat, one-story building prominently identified as the
home of the "Ryan" project. Clearance through Air Force
Security is established and after a trip around the base, vou
follow some of the daily routine in the Ryan shop.
The building looks better than adjoining structures, perhaps
because some of the Ryan men dug up some paint and slapped
on a couple of coats recently. A number of electric heaters
thaw out the lingering chill. At benches lining the walls little
groups become absorbed in detailed operations. Mysterious
gadgets are opened for investigation and check; highly re-
stricted technical material is worked over, adjusted, made
ready. An alert young officer, project officer for the Air Force,
checks through paper work at his desk opposite Shaver, chats
with Ryan specialists as they work, discusses with Ed Sly
results of a previous test.
"Wanta go out on the range and see where the last test was
made?" Ed asks.
You unwarily assent and, with Bill Berry who works with
Sly, jauntily climb into a seat next to Ed, who is driving the
weapons carrier. After a run of several miles you find yourself
in the middle of what appears to be the most for-
lorn spot in the world. Ed stands on the left run-
ning board, driving with one hand, the car in low
gear. Berry perches high to your right. They're
searching for something you can't discuss. For
about three hours you bounce crazily through
every motion a bad-tempered bronco could have
devised in his meaner moments. Then, late in the
afternoon, they find what they were looking for.
Ed wheels the truck back to base, the cold wind
bringing water to your eyes. Within minutes of
your return the day's chores are cleaned up. All
hands pile into the assorted vehicles used for
transportation, and the jaunt "home" to Alamo-
gordo begins.
TOWN NOT INSPIRING
First view of the town leaves you thoroughly
unenthusiastic, the original adobe buildings of the
southern section looking as if a good gale would
crumble everything to dust. You whiz past the
mercantile center almost before a pointed finger
indexes it for you, and swing into a modern auto
court where the single men of the Ryan unit pitch camp. The
accommodations prove to be comfortable enough. The four
single men are Milton "Dave" Davidson, Douglas "The Hound"
Hounsell, Charles "Meatball" Mead and Steve Anderson. Mar-
ried men in the group include Bob Shaver, Ed Sly, Mickey
McDaniel, Guy Towle, William "Wild Bill from Tucumcari"
Berry, Charles McNeil, Robert Mawson and Ray Reynolds.
The Ed Slys and Charles McNeils are newly wed; find living
accommodations a simple matter without children to provide
for, and relieve the tedium with frequent trips to adjoining
communities. Townfolk speak highly of the entire Ryan group
and its share in civic life.
Housing for the other civilian families is a more serious
matter. Few rental accommodations for families are practical
in so small a place, and Ryan people make the best of what is
available. Families of Army personnel live in quarters on the
base.
After youve washed off some of the dust and put on your
other clean shirt, you ask Shaver about entertainment possi-
iContiniicd on page 14)
10
PRE-PLANNING MEANS
SUCCESSFUL MANI-
FOLD DESIGN
(Continued from page 5 j
wanted and asking for price quotations
and design proposals. These are received
and considered by the Ryan Metal Prod-
ucts sales department headed by Sam
Breder.
Breder turns the matter over for fur-
ther discussion of details to Assistant Sales
Manager Joe Small and Zippwald, who
confer with metal products engineers. The
Engineering department studies Lockheed
preliminary drawings carefully, then pre-
pares design proposals and bid drawings.
At the same time, Standards and Estimat-
ing department under Stewart M. Eraser
prepares a complete cost estimate for the
quantity of manifolds desired. The paper
work then goes back to the Sales depart-
ment for submission to the customer. Eor-
tunately only a small portion of the total
paper work need be forwarded since
enough vellum, sketch paper and blue-
print stock is eventually used to cover
half a basketball court.
Upon acceptance of the Ryan design
proposals and preliminary cost estimates
the drawings are returned for further
conclusive conferences between Ryan
Metal Products engineers and Lockheed
representatives. A purchase order follows.
In turn, Ryan Sales department writes a
re-affirmation of this company's inten-
tions, prices and the specifications to be
followed.
Einal approval secured, the Metal Prod-
ucts engineering department then makes
working drawings. When the customer's
final O. K. is received, the drawings are
released to the shop. But all this is just a
beginning.
Meanwhile the production departments
which will be concerned with the pro-
posed new order have been kept informed
of negotiations. While detail work in En-
gineering continues, preparation is ac-
celerated in Production Engineering, un-
der Larry C. Martin; Standards and Esti-
mating under "Stu" Eraser; Plant Engi-
neering under Durward H. Palmer. All
cooperate closely with Bob Clark's Sched-
uling and Production Control department,
so that drawings, tools, equipment, ma-
terials and man-hour requirements can be
expedited.
Preparations to insure an adequate sup-
ply of all necessary materials are being
completed, meanwhile, in the Material
Control and Purchasing departments. As
soon as Production Engineering decides
upon its material needs, it forwards a de-
tailed bill of materials to Material Control.
Here Joe B. Williams, General Supervisor,
and his force act to check existing stocks.
determine requirements for any unusual
items and forwards purchase requisitions
to the Purchasing department. Usually
great quantities of steel such as are used
in manifold production are bought in car-
load lots in regular increments during the
fiscal year.
The Purchasing department, under R.
Douglas Maw, acts promptly upon Wil-
liams' requisitions. Thorough negotiations
are undertaken with vendors. "Our aim,"
declares Maw, "is to obtain the best quality
of material at the right times and in ade-
quate amounts at the most advantageous
FORMER RYAN PILOTS
STILL FLYING HIGH
Hitting the headlines frequently these
days are two former Ryan Aeronautical
Company and Ryan School men, whose
jobs are flying the largest commercial and
military passenger transports in the United
States. They're John B. Fornasero and
Philip N. Prophett.
Fornasero is now
chief of flight test
for Boeing Airplane
Company, and earn-
ing high praise in
connection with his
skill in Stratocruis-
er / Stratof reighter
shakedowns. From
1928 until 1937,
however, he was one
of Ryan's busiest leaders, acting as chief
instructor for the Ryan School of Aero-
nautics; as chief test pilot for the Ryan
Aeronautical Company and as one of the
aerial godfathers of the famous Ryan S-T
sport-trainer plane. Later he was chief
engineering inspector for CAA at La-
Guardia Field, New York, and with Fair-
child Aircraft and Engine Corporation,
prior to joining Boeing.
Prominently iden-
tified with the huge
Convair XC-99, larg-
est land-based pas-
senger plane in the
world, Phil Prophett
came to the Ryan
School of Aeronaut-
ics as a student in
1937, continued as a
top flight instructor
for three years, then
went to Convair where he has consistently
demonstrated his skill in aircraft handling.
At Convair, he worked under Russell
Rogers, who was test pilot on the first
XC-99 flight, going along on that hop as
co-pilot. He was first pilot on the recent
flight of the XC-99 from San Diego, Cal-
ifornia to Fort Worth, Texas.
Fornasero
Prophett
prices." That, as might be surmised, takes
some doing.
In Production Engineering, Floyd Cox,
Tool Planning Supervisor, works with
tooling experts to decide on numbers and
types of tools the job will need.
"Types of materials, pre-determined by
customer and Ryan engineers in consulta-
tion, are important factors in design and
procurement of tools because of varying
hardnesses of materials and inherent dif-
ficulties in working different metals," Cox
explains.
"When needs have been settled, Horace
"Wally" Wallen and his Tool Design de-
partment execute the actual design and
ordering of the tools, and Paul Sauter's
tool shop makes all those which are manu-
factured in our plant." Cox further em-
phasizes the necessity for ingenuity in this
department to avoid designing too many
special jigs and fixtures not adapted to
general production use.
Tool planning sets up the technical
aspects; gives instructions for shop pro-
cedures. It also decides on instructions for
actual tooling, equipment which may be
needed and which new or additional han-
dling fixtures will be required from Plant
Engineering. The master plan for shop
orders has gone to Production Control
where Ralph Flanders and his assistants
confer with all activities concerned before
laying out schedules. The flow of work
has, in succession, fallen upon engineering,
tooling, production and plant engineering
in coordination with Production Control.
Control now increases its participation
when Flanders receives from Cox the
"ditto masters" or "operation sheets."
Flanders usually has a handful of
purple-printed cards on his desk. He holds
up a sheaf.
"These operation sheets," he says, "form
the manufacturing plan. Working cards
are made up on the ditto machines, listing
the exact sequence of operations and all
other information the workers and inspec-
tors will need. It's a really detailed data
sheet."
With the manufacturing plan available,
Flanders next develops schedules and re-
leases shop orders. The manifold process
then divides into two further phases —
production and dispatching. The produc-
tion sequence includes actual creation of
the manifold from template to finished
exhaust system; the dispatching group
controls schedules and produces the mul-
titude of reports necessary to keep parts
and materials flowing efficiently on time.
Up to this point, paper work has pre-
dominated the scene, except for tooling.
Transfer of drawn and written specifica-
tions to templates and conversion into
plaster models and metal dies is the next
step, to be discussed in a later issue.
— Charles M. Hatcher
11
THE GREATEST OF EASE
(Coiitinuctl from page 6)
acrobatic flying. A significant percentage
of new owners are pilots who have gradu-
ated from Ercoupes into Navions because
they feel so much "at home" with the
latter's selective two-control system. The
added relaxation the pilot enjoys by not
having to keep his feet on the rudder has
been favorably commented on by this class
of owner.
As one owner puts it, "The Navion's
two-control feature after take-off appeals
to all Ercoupe pilots, and there are plenty
of them like myself who can afford to
buy a bigger plane."
Connection between ailerons and rud-
der is so arranged that when the wheel is
turned to move the aileron surface, and
bank the plane to right or left, a limited
movement of the rudder will automatic-
ally be accomplished to effect a coordi-
nated turn.
While it was formerly thought that
some initial instruction in two-place
planes was necessary before pilots cov-id
learn to fly the larger, faster four-place
planes with flaps and retractable landing
gears, that is no longer the case, according
to experience gained in the Ryan Navion.
Many sales are now being made to owners
with no previous flying experience, who
are then taught to fly the Navion without
instruction in any other plane.
A typical example is Howard C. Mus-
selman of Pacific Installation Co., refrig-
eration contractors of Seattle, Washing-
ton, who soloed his Navion after only
seven hours instruction. The amazing fact
in this case is that Musselman had no pre-
vious training in any other type ship.
Musselman was instructed from the very
first flight in use of retractable gear, flaps,
controllable pitch propeller and radio. He
had owned h!s Navion only nine days
wh:n he soloed. The Navion was chosen
by his company because of its safe flight
characteristics at low speed and its adapta-
bility to small, rough fields, Musselman
said.
Another case involves the Navion used
on Porter and Sons 10,000-acre "A D
Ranch" near Clovis, New Mexico. R. C.
Porter, son of Cecil Porter, was the only
member of the family with any flying ex-
perience prior to their purchase of their
Navion. The father, however, was soloed
in it in a little over six hours total instruc-
tion time. Robert Ray, 20, Cecil Porter's
son-in-law, was soloed in four hours and
45 minutes, also without previous train-
ing. Two other sons, Robert, 18, and Jack
Porter, 16, were about ready to solo at
last report.
The Ryan Navion's coordination system
includes two cables and spring assemblies,
interconnecting the aileron and rudder
cables on each side of the airplane. At the
rudder cable end of each coordinating
control unit is a large coiled spring,
through which the rudder cable passes. A
fairlead, secured to the coordinating unit
and sliding over the rudder cable, prevents
the spring from riding on the rudder
cable.
In addition to these springs, light ten-
sion springs on each side are provided to
take up any coordinating slack. Steel balls,
swaged onto the cables at fixed positions.
provide the interconnecting points, except
at the aft end of the coordinating cables.
There, threaded cable fittings connect to
a clip engaging the large spring.
The Ryan Navion may be flown from
either set of dual, side-by-side wheel and
rudder type controls. Adjustability of the
right seat allows complete freedom of
movement for non-pilot passengers with-
out control interference.
NAVION TAKES OFF WITH 3375 PASSENGERS . . .
. , . Baby Turkeys, That Is!
Even in these days of giant airliners a
plane that carries more than three thou-
sand "passengers" is bound to attract at-
tention. That's why we're writing about
Wallace N. Lindskoog, of Turlock, Cali-
fornia, who has carried a "passenger-load"
of 3,375 aboard his four-place Ryan Nav-
ion.
"Ninety per cent of our business flights
— and business flying is about the only
kind we do — are made to deliver turkey
poults. We put nearly three-and-a-half
thousand of them into the Navion with
case," he explains.
"But this gets us a little ahead of our
story, for we actually start things out by
picking up eggs with the plane, and flying
them back to our turkey hatchery at Tur-
lock where they are processed. The
hatched-out poults are later delivered by
plane to the customers' brooders.
"After I've loaded the Navion com-
pletely full of boxes, I can still climb into
the cabin, drop comfortably into the
pilot's seat, reach up, close the hatch, and
go-
"Since using the Navion as a turkey-
liner," Lindskoog asserts, "we've increased
both the radius of our operations and the
quality of our service. I can honestly say
the Navion has placed me far ahead of my
competitors in service rendered to cus-
tomers.
"Before getting our plane, we used to
steer clear of small orders, but now that
we save so much time with our flying
service, we take care of the little business
as well as the big, and discover that small
orders into big ones often grow."
Lindskoog is frequently asked if it isn't
troublesome and expensive to haul his
poults from the hatchery to the airport
when it comes time to load them aboard
the plane.
"This presents no problem," the air-
minded turkey-raiser replies. "We have
our own landing strip right by the hatch-
ery. We take off away from town and
land towards town.
"This necessitates many downwind
take-offs and landings. There is a barn
right at the end of the runway. Conditions
aren't exactly ideal, but a "forgiving' air-
plane like the Navion fits the bill.
"You can see that with the aid of our
1,700-foot private field, we can taxi along-
side the hatchery buildings themselves
and load the poults aboard easy as you
please.
"I used to say that I just didn't have
the time to make many business trips
which seemed desirable. Now that I have
my own airplane. I not only make all those
trips, but also feel well-equipped to handle
any emergency situation which may arise."
12
MOUNTAIN FLYING:
NAVIONS PREFERRED
(Co)itinucd from page 3 )
had serious doubts whether we could take
off with the load we now had, which in-
cluded Chester A. Moulton, State of Idaho
Director of Aeronautics, myself, and 2 50
pounds of supplies and bedding. To make
matters worse, we had a 90 degree cross-
wind from the left of about 10 miles per
hour. I thought that I knew what a
Navion would do, but that take-off was
really a surprise to me.
"I dropped about one-half flaps, and
applied full power. As the plane began to
roll, I pulled the wheel clear back and the
nose wheel rose out of the snow and the
plane began to pick up speed rapidly. In
about 100 feet, it was no longer breaking
through the lower crust, and in approxi-
mately one-half of the field it pulled itself
into the air. The length of take-off was
about 1200 to 1500 feet. This was amaz-
ing to me, because I had seen a lot of
planes use nearly all of this runway, when
there was no snow, to get off the ground!
"I know of no other modern, 4-place
airplane with which I would have tried
this take-off!
RACING A STORM
"Once in the air, we had to outrun the
storm, which had already begun to pass
over our heads, and the ceiling was rapidly
dropping to the ground. The storm was
moving at an approximate speed of 50
m.p.h. When we took off, all we could see
was a light area under the storm to the
southeast of us. Fortunately the marooned
(Continued on page 16)
BYRNE HEADS METAL PRODUCTS DIVISION
If Charles M. Byrne,
Ryan's new Chief Engineer
of the Metal Products
Division, looks husk)
enough to play a bruising
game of football, it's no
illusion. He played in all
major sports at Case School
of Technology in Cleve-
land, Ohio, earning letters
in football, basketball and swimming.
Byrne tackled his subsequent engineer-
ing career as dynamically as he did full-
backs on the gridiron. Within a short
time following his graduation from Case
he had managed to (a) complete an addi-
tional course of engineering studies at
Iowa State College, (b) acquire a sub-
stantial practical education in working
the materials and processes he would later
figure with on paper, and (c) climb to
the position of Resident Chief Engineer
of the first aircraft company for which
he worked.
From the day he chose aeronautical
engineering as a career, Byrne put his
plentiful energies to filling in all possible
gaps. To understand the difficulties of
making engineering drawings practicable
to the man in the shop and in the field,
he went through several years of shop
assignments. Here he learned what goes
on in the modeling shop, the foundry,
drophammer department, all processing
departments, inspection
and in scheduling. Ex-
tremely important in his
later work was a Supervi-
sorship in Cost and Esti-
mating where he came to
be familiar with methods
and standards.
Byrne has designed com-
ponents for pretty nearly
everything in the aircraft powerplant field
from rocket propulsion units to conven-
tional reciprocating jobs. He even went
outside the aviation field on one occa-
sion to produce a neat stainless steel beer
barrel, a harder job than the uninitiated
might believe.
Ryan's new Metal Products Chief En-
gineer participated in design of component
parts for the first jet engine to be put into
production in this country, the General
Electric 1-16. He followed, in subsequent
work, with the General Electric J-33, and
studied turbo-jet designs of half-a-dozen
different types.
His familiarity with General Electric
jet design and procedures aided him great-
ly in design and engineering work on his
first assignment with Ryan Aeronautical
Company, that as Project Engineer on
General Electric jet engine parts. His ap-
pointment to his present position followed
when Ralph Haver was named Assistant
to the Chief Inspector recently.
SEAM-WELDER EXPEDITES TRICKY JOBS
One of a battery of electric welding machines aiding the
Ryan production crew to set new and better standards in weld-
working heat-and-corrosion proof metals, this Thomson-Gibbs
2 50 KV seam- welder produces consistent welds which resist
600 pounds or more separation pull.
The electrodes by which the seam-welder creates the tre-
mendous heat necessary to "liquidate" the small portions of
metal directly between the upper and lower copper nodules
are hollow, with a flow of water within their points to keep
them from overheating.
This machine can handle large parts, a 54-inch "throw" at
the contact areas allowing movement of bulky sections. Design
of the seam-welder makes it particularly useful in working
tubular pieces and curved or normally inaccessible areas.
This particular piece of equipment was installed recently in
the Jet Assembly department, and has proven extremely useful
in expediting work on jobs such as the AiResearch Heaters for
Fairchild C-82 Packets and on McDonnell Aircraft Company
tail cone products.
13
JWRfEBIMienJifi^ihofgeli]
Sfej^SsIa}Q
RYAN NAVION DISTRIBUTORS ARE STILL TALKING about their recent
meeting at the Ryan factory. Typical of pleased comments were those of
Charles Tot-h, president of Toth Aircraft & Accessories Company, Kansas City,
Missouri: "I really enjoyed the distributors meeting and came away with new
enthusiasm and the feeling I hod learned very much from the ideas expressed
there." Charlie adds, "During a most comfortable trip bock from the factory, my
son Jim and I, covered approximately 1,450 miles in 9 hours 22 minutes flying
time, averaging olmost 1 70 mph part of the time."
WOMAN'S WORLD. Add lovely Nora McCaffree to your list of oir-gols contributing
to the success of Ryan Novion soles and customer satisfaction. Blonde wife of "Mae"
McCaffree, headman of Oskoloosa Airways, Inc., Nora handles the instruction and
charter phases of the business. Charter flights as for away as Tennessee and the
Pacific Coast ore part of her high-geared schedule. Biggest thrill this year? Taking
delivery with Mac on Oskaloosa's first '49 Ryan Novion, of course.
CAROLINA AERONAUTICS, headed by Hugh A. Eudy, for-
mer regional soles manager for Stinson, is spearheading its
1949 Ryan Novion sales campaign with concentrated mail-
ings to doctors, dentists and automobile dealers in North and
South Carolina and Tennessee. First '49 Ryan Novion sole
by this southern distributor was mode to W. Perry Smith
Motors Company, Inc., Columbia, South Carolina, Studeboker
dealer. Organized with headquarters in Hendersonville, North
Carolina, Carolina Aeronautics currently is setting up within
its territory a Ryan Novion dealer network composed of out-
standing aircraft soles and service centers. W. B. Coxe of
Greenville, S. C, received the initial dealer appointment.
Eudy
PROSPECTS FOR 1949 RYAN NAVION SALES in South America were boosted sev-
eral notches this month with the announcement of distributor appointments for Brazil,
Venezuela, and Chile. Newly-signed to sales and service contracts within these coun-
tries are Dias Henriques & Cia. Ltda., C. Adrianxa y Cia., and Salinas, Fabres y Cia.,
respectively.
"SUCCESS STORY" reads the headline of Humble Oil Company's full-page
advertising tribute in SOUTHERN FLIGHT Magazine for March to Monroe &
Witt, Ryan Novion dealers in San Antonio, Texas. Moody Monroe and Jimmy
Witt, successful directors of this prominent dealer organization, rote congratula-
tions from fellow members of the Ryan Navion program for their work in
Navion sales and service in the South Texas area.
C. E. "JIM" KENEALEY, Manager of Bakersfield Airpark, direct- factory dealer in
California's Son Joaquin Valley, provides this month's promotion "Special." His trim,
attractively-covered booklet titled "The Air Charter Story" colorfully describes his
organization's exclusive use of Ryan Novions for charter work. Other features of this
handsome moiling piece ore a list of charter rotes and simple principles for weather
forecasting.
THREE CHEERS. "I would like to compliment you on your excellent dealer,
Turgeon Flying Service, Inc. at Sky Harbor Airport, Northbrook, Illinois. They
certainly did a wonderful job on our Navion ... an expert piece of work if I
ever sow one. It is quite a revelation when someone knows the product they ore
working on and con tune it up so well. In an airplane, it's core for the little
things which counts." M. C. Stoddard, President, Stoddard Manufacturing Co.,
Mason City, Iowa.
AVIACION URUGUAYA, one of South America's leading aviation magazines, cur-
rently carries a full-page Ryan Navion advertisement, sponsored by Miller, Medeiros &
Bastos, distributor in Montevideo. Such well-placed advertising is one of the effective
methods which M. M. & B. has utilized to keep the world's outstanding four-place
plane in the forefront of Uruguayan private aircraft.
TEXAS RYAN NAVION DEALERS met at the Ryan factor/ lost month to take
delivery of their first 1949 model Novions and to confer on soles and service
policies. Leading the group was Leslie H. Bowman, president of General Aero-
nautics, Inc., distributor for the Texas area. Attending besides Les and his right-
hand man. Bill Fate, were: Cliff Hyde, Houston; Don Lynch, Houston; Moody
Monroe, San Antonio; Jimmy Witt, Son Antonio; Roger Gault, Corpus Christi;
Bobbie Ragsdale, Austin; Norman Hoffman, Midland; Charles Macmillon, Edm-
burg; Bill Mueller, El Paso; Erb Mann, Dallas; Jock Riley, Shreveport; and Bob
Fitzgerald, Shreveport,
PIONEERING WITH RYAN
MISSILE EXPERTS
(Continued from page 10)
bilities. He grins.
"Well," he drawls, "if you like to bowl,
there are some good alleys. If you like to
ride, there are horses. If you hunt or ski,
there are plenty of mountains. There's
even a swimming pool on the base. In
town, should you care to snug down a
snort, there are short-snort spots, and two
cinemas, no less — one in English and one
in Spanish. Otherwise we mostly visit with
each other and curl up with a good book."
Davidson spoke up. "You oughta see
the swell ham radio sets that McDaniels
and Reynolds have fixed up. Mac's call is
W6-FGE. He built everything except the
receiver. Reynolds maintains contact with
the coast on call W6-PNW, although he
has his troubles getting through regularly
to Southern California.
WORK? IT'S A PLEASURE
How about the work, you ask. Several
speak at once.
"We really get a bang out of it. No
kick on that end."
You look unconvinced.
"No kidding," Shaver savs. "Usually
we turn to some time before 8 a.m. and
wind up at 5 p.m. But comes time for test-
ing on our project in the field — and we're
all up at 4 a.m. From then on, until the
test is finished, we just stay right with it.
This gang likes to finish a job, and finish
it right, before they knock off."
(Continued on next page)
Ryan^s ivork on the ncu General Eiec-
Iric jet engine cone assembly comes in
for some close inspection by (I. to r.) :
Walter Brees^ San Diego representative
for the General Electric Company; Fred
Coffer of Ryan Metal Products sales
department; Albert Kornmann, Plan-
uing Engineer for the General Electric
Lockland Division and Rod McDonough,
Ryan^s new eastern territorial sales rep-
resentative.
14
PIONEERING WITH RYAN
MISSILE EXPERTS
(Continued from page 14)
"You like your work, hey?"
"Yep," Ed Sly replies. "We know how
important it is."
You think of the hundreds of buildings
which comprise the sprawling Holloman
Air Force Base, the uncounted vehicles
and testing machines and the millions of
dollars worth of equipment being utilized
with concentrated energy by hundreds of
technicians in this area. There's an urgency
and a lift to it all.
You nod your head. "Yes, I guess you
fellows do like your work."
SOME FUN, TOO
In the evening you find someone has
rigged a party. It proves to be Mr. and
Mrs. Guy Towle who are hosts. Nobody is
stiff or formal. Towle's rangy spotted dog,
posing for snapshots with genuine aplomb,
soon makes any newcomer feel at ease. The
Reynolds' little girl and McDaniel's two-
year old boy romp on the rug with the
patient pooch. At one end of the room
someone has set up a big table. Towle
breaks out cards and chips. The game be-
gins, while the women discuss whatever
they usually discuss. During the evening's
conversation, you find out that Ed Sly and
Bob Shaver are two of the town's best
bowlers, Ed having a particularly sub-
stantial bulge — on the bowling scores.
Doug Hounsell, you learn, is considered
one of the community's leading social
lights, with long Navy Chief petty officer
experience to bolster his talents. Close
behind him on the Casanova charts are
"Dave" Davidson and Charley Mead. The
three provide rugged competition for the
youth of Alamogordo, when they find
time. Steve Anderson, the other single man
of the unit, is just as active in another
field, acting as Sunday school teacher in
the Methodist church in Alamogordo.
About 11 p.m. someone notices the
fragrant whiffs of coffee and refreshments
coming from the kitchen and the merits
of two-pair as against three-of-a-kind are
forgotten. The party ends early, so that
next day's work will come easily. You
sort of look forward to that next day's
experience. — Charles M. Hatcher.
The record seems to show^ that
free enterprise is the only system
of government in the world that
is not on trial. If it is on trial,
^vhy is America being called
upon to save the world from
economic chaos?
— Walter S. Gifford.
SIX NAVIONS were among 40 privote plones flown in a group from Portland, Oregon,
to Death Valley, California, last month. Members of an organization called Inter-
national Air Tours, the Oregon flyers were headed by senior pilot W. T. Peters,
64-year-old Portland arc welding distributor. Says Navion-owner Peters, "Through our
flights, like this one to Death Valley and lost year's to Mexico and Alaska, we believe
we are demonstrating the safety and utility of a private plane in private hands."
JOHN CALVERT, star of the current motion picture success,
"Devil's Cargo," this month flew his Navion to the factory
for 0 special red and white point job. Calvert recently used
his plane to tour 57 cities, not missing a single engagement
during the junket. Now on location at Yermo, California, in
the Mojave desert, he flies the 138 miles between there and
Hollywood twice daily, houling film back to the studios with
him each night. "I've always flown a good deal," Calvert
comments, "but since obtaining my Navion, I do so much
of my troveling by air that I've practically dispensed with
other methods of transportation."
CAMPUS NAVION. Were it not for their ever-ready Navion, the Truman T. Metxels,
of Chicago, Illinois, would find it difficult to visit their three sons, who ore enrolled at
three leading, but widely separated college campuses. The proud parents reach Dart-
mouth in Hanover, N. H., Illinois University ot Urbana and Knox at Golesburg, Illinois,
the boys' alma maters, with speed and ease by Navion. Another enjoyable family
flight is between Chicago and their farm near Hattiesburg, Mississippi.
PRECIOUS CARGO. An important factor in the success of the Miller Roofing
and Insulation Co., Inc., Elmira, 'New York, is President C. E. Miller's use of a
'49 Ryan Navion to transport from city to city a squadron of charming,
specially-trained salesgirls. Canvassing communities door-to-door, the girls
prepare the way for salesmen who follow with order blanks for Miller products.
NEW NAVY SECRETARY KNOWS NAVION. Don A. Kimball, newly appointed
Assistant Secretary of the Navy for Air, enjoyed Navion business flights aplenty while
at his former post as General Manager and Executive Vice President of Aerojet Engi-
neering Corporation at Azusa, California. The Aerojet people, long-time Navion
owners, use their plane for executive transportation and in connection with their JATO
work.
COAST TO COAST IN 14 HRS. 55 MIN. with a '49 Ryan Navion was the
experience of Manuel M. Lynn, hosiery mill operator, and Otto L. Formigli,
orchitecturol stone and cement products manufacturer, who lost month flew from
San Diego to New Jersey. Their overage speed for the cross-country trip was
175 mph.
"SUNDAY FLIERS" ore what Mr. and Mrs. Dale Soule of Susonville, California, con
be aptly called. After a week of duties as Dodge and Plymouth distributor for three
Northern California counties, Soule enjoys taking his wife and three youngsters in the
family Navion for a cross-country outing topped off with Sunday dinner a hundred
miles or more from home. Says the pleased Mrs. Soule, "When I discovered having
our own plane would mean Sunday out of the kitchen for me, I was more easily con-
vinced that we should buy a Navion."
COLDWATER, MICHIGAN, IS HEADQUARTERS for the Foundries Materials
Co., whose president, Douglas J. Strong, explains thot business operations require
frequent flights in the company's Navion to South Dakota, Montana, Kentucky,
Arizona and Tennessee. On a recent trip between Coldwater and Minneapolis —
520 miles — the Navion averaged close to 200 mph, completing the stretch in
2 hours, 35 minutes.
"FROM THE WOODS TO FINISHED LUMBER, and the Ryan Navion helps all the
way," is how Dick Holt, pilot for the Midway Lumber Company, Portland, Oregon,
describes his employer's operations and use of a business plane. The Murphy Brothers
— Harry, General Superintendent; Peter, Woods Foreman; and Ed, Mill Foreman —
owners of the company, put the Navion to work on such jobs as lost year's one-month
8,000-mile sales tour. When there's a moment free from business, the Murphys like
nothing better than Novioning to Vole, Oregon, for duck hunting.
5,475 PASSENGERS FLOWN 1,512,155 passenger miles without on injury, is
the record reported by the Wall Street Journal regarding Val-Air Lines, Inc. of
Mercedes, Texas. For nearly two years Val-Air has been using a fleet of 7
Navions to fly a 550-mile route in the Rio Grande Valley and has completed
95 '-'o of its runs, which are on a regular scheduled basis. Having to this date
operated entirely intra-stote, Val-Air is now asking CAB permission to cooperate
with major scheduled carriers through the sole of tickets and reservations. Such
a tie-in, their officials estimate, would boost business about 30%.
Mcdonough new eastern sales representative
New eastern territory
sales representative for
Ryan Aeronautical Com-
pany's Metal Products
Division will be Rod
McDonough, Jr., for the
past 13 years affiliated with
the Wright Aeronautical
Corp., Sam Breder, Sales
Manager, announced re-
cently. He will cover territory formerly
handled by Claude Whitehurst, who has
been called back to take a position in the
Engineering department of the Ryan
plant. Whitehurst will act in a liaison
capacity between engineering and sales,
where his experience in both fields will
be utilized fully.
McDonough's background with Wright
Aeronautical Corp. was one of consistently
broadening experience. He began in 1936
as an engine tester, running dynamometer
and propeller engine trials, and was pro-
moted the next year to be Test Engineer
on development testing of full scale en-
gines. In 193 8 he became a Service En-
gineer, with an opportunity to combine
practical experience with aircraft engines
in operational service with customer con-
tact work.
During the next two years McDonough
s;rved energetically with West Coast air-
craft manufacturers, naval and military
installations, airlines and engine overhaul
companies. Part of his contacts involved
installation problems, ex-
perimental instrumenta-
tion, production flight
tests and "trouble shoot-
ing."
In 1940 McDonough was
transferred East for air-
line contact assignment at
La Guardia Airport, and
later was assigned to han-
dle Wright's medium tank engine project
for the company's military liaison section.
When XB-29 aircraft started test flying
he was placed in charge of the Wright
Service Division's activity project.
McDonough found the undertaking he
liked best when he was promoted in 1944
to be Engineering representative assigned
to the Washington office of Curtiss-
Wright Corp., where he became Assistant
to the Manager. In this spot, as representa-
tive of both Wright Aeronautical Corp.,
and Curtiss-Wright Propeller Division, his
duties involved considerable sales engi-
neering and service contact work.
McDonough was graduated from Stev-
ens Institute of Technology in 1933, with
a Mechanical Engineering degree. On the
side, he's an experienced sailor, to whom
sailing comes naturally. His great-grand-
father was the famous Commodore
Thomas Macdonough, commander of the
Lake Champlain naval battle of August,
1812, and later skipper of the U.S.S. Con-
stitution, known as "Old Ironsides."
87 96
SMITH NAMED PLANE DIVISION'S CHIEF ENGINEER
Bruce Smith, Ryan Aeronautical Com-
pany's new Chief Engineer of the Air-
plane Division, is a practical man who
likes to pin things down to hard, uncon-
trovertible facts.
While a stickler
for facts, how-
ever, he is a
quick man on
repartee with a
penchant for
^^L ^^S^^^^fc, '•° I^ysn a wealth
^^^^^L A^^^H experience
through 20 years
in the aircraft
engineering busi-
ness. With Consolidated Vultec Aircraft
Corporation during most of the 12 years
Bruce Smith
he has been on the West Coast, Smith is
thoroughly familiar with the intricacies
of aircraft design and engineering. He was
Chief Design Engineer for 9 years at Con-
vair, and before that. Chief Engineer at
the Travelair Aircraft Corporation.
Before he concentrated on the engineer-
ing phase of aviation he learned the facts
of airborne life as a "plain old hamburger
pilot ranging around over Kansas and
Texas in a Jenny." Favorite sport now is
hunting. Prior to 1942, it used to be sail-
ing. Then after he had struggled for
months to get a war-time ticket which
would permit him to up anchor, the
authorities carefully explained that the
ticket was just for the boat, and that he.
Smith, would have to procure another one
for himself. Since then. Smith has ignored
the call of the wind.
MOUNTAIN FLYING:
NAVIONS PREFERRED
(Continued from page 1})
hunters were in this direction, and all we
had to do was stay on deck and outrun
the storm, which had about a ten mile
edge on us.
"We took a direct course from McCall
to Bruce Meadows, which is over some
pretty rugged country. This didn't give
us much time to get there and drop the
supplies. Time being of the essence, we
decided to drop the 200 pounds of sup-
plies, which were in a large mail sack, in
the sack all at once. The sack being about
two feet in diameter necessitated us open-
ing the canopy full open and slow-flymg
the airplane at about 75 m.p.h. and drop-
ping the sack on the wing and letting it
slide off!
"When the sack hit the wing there was
a thud that really made me thankful for
the Navion's rugged construction. Inci-
dentally, when the sack fell on the wing,
it stalled out that portion of the wing
and caused the right wing to drop, but
aileron quickly righted it even at that
slow speed.
"It takes a lot of confidence in a plane
to open the canopy wide, slow-fly about
50 to 100 feet ofF the ground, and drop
supplies out when the air is as turbulent
as it was there just ahead of the storm
and at an altitude of 65 00 feet! After we
dropped the supplies, we had to take a
circuitous route southeast and gradually
head back west to get ahead of the storm
to get back to Boise. We were able to
bring the hunters ample supplies and bed-
ding until the storm blew over, thanks
to Navion!"
Higbv describes graphically some of the
"airports" from which he and other
mountain pilots operate with confidence
in their Navions.
"An example is Soldier Bar, a U.S. for-
estry strip located at 4190 foot altitude
on Big Creek about 8 miles upstream from
the middle fork of Idaho's Salmon river.
The nearest town of any size is Salmon,
about 45 miles east. This forestry strip is
a natural shelf on the side of the moun-
tain, about 800 feet above the level of
Big Creek. Deer and elk are hunted in the
immediate vicinity. In addition to serving
as a forestry strip for aid in firehghting,
planes are flown in for hunting and fish-
ing, and to bring in supplies to a nearby
ranch."
The extensive Aircraft Service Com-
pany operations include a substantial and
continuing business — that of serving a
mine at Stibnite. Business trips between
the Stibnite mine and the outer world are
important.
The strip at the Stibnite field is filled
and graded, and during the winter time a
(Continued on next page)
16
MOUNTAIN FLYING:
NAVIONS PREFERRED
(Contimted from page 16)
rotary snow plow is used to keep it clear.
It is open the year round, very often when
the roads are blocked. The runway is 2 50
to 300 feet wide and 2,600 feet long.
Altitude of the field is 6,5 3 9 feet.
Navion all-round utility is underlined
in a further example given by Higby.
"Emmons Coleman, Equipment Super-
visor for Bradley Mining Company, re-
ceived a telephone call informing him
that one of the company's trucks had run
off the road and turned over. He called
on me to fly him over so he could super-
vise the removal of the wreck. The only
landing field was 10 or 15 miles away and
with no facilities to get up to the truck
— so we landed on the macadam highway!
"Even at an altitude of 6500 feet and
with a strong gusty wind, this is an easy
feat for the Navion. This flight took us
50 minutes and would have taken ap-
proximately six hours by road. As soon as
the truck was removed, we were back in
Boise within an hour. I don't mind tell-
ing you that I would not attempt to land
on this road under those conditions with
any other type of plane!"
• — Robert F. Smith
Captain Michael J. Strok, liaison of-
ficer for Army Field Forces, discusses
with T. Claude Ryan, President of the
Ryan Aeronautical Company, details of
the Army Field Forces' contract for 163
L-17B Navions, some of which -were
ordered for the National Guard.
Capt, Strok was Chairman of the
Wright Field Acceptance and Evalua-
tion Board which examined thoroughly
the prototypes of the L-17C and L-17B
aircraft, initiating changes and follow-
ing through on the entire project. He
has since been transferred to the Army
Field Forces.
During his visit to the Ryan plant
recently, Capt. Strok held several con-
ferences with Walter O. Locke, Ryan
Contract Administrator, Eddie Molloy,
Assistant Contract Administrator, and
Walter K. Balch, Manager, Airplane
Service department. Strok fle-w here in
an L-17A intended for modification.
NEW B.A.R.R. All
those initials mean
Bureau of Aeronau-
tics Resident Rep-
resentative. And
Lt. Joseph McCabe,
USNR, has been
just that at Ryan
since March third
when he relieved
Comdr. E. H. C.
Fredericks. Prior to his present assign-
ment McCabe had completed a valu-
able three years of experimental study
and flight-testing at the Naval Air
Development Station at Johnsville, Pa.
McCabe compiled a brilliant com-
bat record during the years 1942-
1945 in New Guinea, Dutch East In-
dies and the Philippines, spending
most of his time in the Navy's Black
Cat squadron. He participated in the
"big push" for Leyte, winding up with
a Distinguished Flying Cross, an Air
Medal with two gold stars, Presiden-
tial Unit Citation and other lesser
awards.
At the University of Southern Cali-
fornia he was in the upper bracket of
trackmen, doing the quarter-mile in
around 48 seconds and the half-mile
in less than 2 minutes regularly.
CHANGE. Art C. Collins, formerly
third shift Assistant Foreman, was
given supervision of drill press and all
burr bench operations on the second
shift. Herb Rasp, Superintendent of
the Fabrication Division announced
upon notice of discontinuance of all
third shift operations in the Machine
Shop.
TAKES A LOOK. Among the distin-
guished visitors to the Ryan plant last
month were General Electric Com-
pany's Albert "Al" Kornmann, Plan-
ning Engineer of the Lockland Divi-
sion, and Walter Brees, General Elec-
tric's local representative.
Kornmann displayed special interest
in the new Jet Assembly department
now engaged in producing jet cone
assemblies for his company. He com-
mented favorably upon the impression
created by the first units turned out
by the shop, and upon tooling and
other preparations in evidence for
continued acceleration of this pro-
gram.
NEW JOB. Ralph Hover, for years
Chief Engineer of the Metal Products
Division, last month was appointed
Assistant to the Ryan Chief Inspector,
Art "Bill" Billings.
Haver's long experience with both
engineering and production problems
OS well as his design background gives
him a substantial running start on his
new duties.
VISITOR FROM THE SOUTH. That
large, distinguished looking man in
the uniform of the Chilean Air Force
seen in Export Sales Manager Bill
Brotherton's office and around the
plant early this month was Lt. Eduordo
Sepulveda, here to take delivery of a
Ryan Navion for a fellow countryman.
Lt. Sepulveda found kindred spirits
in Lt. Joseph McCobe, Bureau of
Aeronautics Resident Representative at
Ryan Aeronautical Company, and Lt.
Comdr. O. D. Beck, BAR Attached to
Convair. All hove hod extensive ex-
perience in flying the same type of
amphibian planes and settled on the
PBY OS their favorite, for over-water
flying.
The Navion token bock to Chile by
Lt. Sepulveda was the first Ryan Na-
vion to be registered in that country,
and marks another step in the con-
tinued expansion q^^Javion soles in
Latin America.
96
GOOD-BYE CLEVELAND. That's what
Russ Christopher I right I , who sparkled
last year as one of the best pitchers
on the Cleveland Indians' roster, said
when he joined the inspection force at
Ryan Aeronautical Company recently
under Art "Bill" Billings. Christopher,
forced to withdraw from regular base-
ball at the peak of his career because
of a heart condition, has been assigned
OS on inspector of welding.
In the photo below, Russ- checks a
typical small part job with Frank
Yager who operates one of a battery
of electric spot-welders.
ENGINEERS. Ryan's important XQ-2
project has a new pair of hands on
the controls, David C. Mendenholl,
veteran of 14 years experience in
aeronautical engineering, having been
appointed Project Engineer lost month.
Mendenholl come to Ryan from the
Beech Aircraft Corporation where he
gained considerable design and experi-
mental background with a radio-con-
trolled plane project.
Assisting Mendenholl on the XQ-2
Project is Rollin "Chink" Lee, whose
wide knowledge of aeronautical engi-
neering includes nearly 10 years con-
tinuous service with this company.
K.D.PONSFORD
4557 TERRACE DR.
SAN DIEGO 4, CALIF,
Sec. 562, P. L. & R.
U. S. POSTAGE PAID
San Diego^ California
Permit No. 437
RMnn Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO, CALIFORNIA
Exhaust Systems • Turbo-Jet and Ram-Jet Components
Br^-^ar
Sill
jg5^!PS*»*^^
Late last year the General Electric
Company placed a large order with Ryan
for the manufacture of turbojet com-
ponents used to power GE's model J-47
(TG-190) engine, which drives such
planes as the F-86, B-47 and B-45. The
importance of this engine to the military
services' strategic plans is illustrated by
the large orders placed by the Air Force.
Planning in Ryan's Metal Products
Division began from scratch, machinery
was moved around, new equipment added
and entire departments shifted so that
room could be made on the production
floor for the department which has come-
to be known as Jet Assembly.
Now, four months later, a progress
report can be made on this newly created
section, under Foreman Archie Ham-
mock: It is progressing smoothly, turn-
ing out exhaust cone assemblies, combus-
tion chambers and transition liners at a
steady clip, and the entire process is a
model of efficient handling, due to Ryan
foresight and exhaustive planning.
Last April 5th, General Electric and
Air Forces officials toured the Jet Assem-
bly lines to observe production, which,
by the way, is ahead of schedule. They
commented on how pleased they were with
the progress Ryan has made to date and
left San Diego assured that their require-
ments for the J-47 were being met in
every way.
The highly technical work of building
the jet cone components begins in the
Fabrication department, where the flat
sheets of stainless steel are cut and
punched to specifications for forming the
cones. From Fabrication, parts are trucked
to the Jet Assembly and rolled on a
set of slip rolls into the exact conical
shape. After this rounding both the inner
and the outer cones are seam-welded by
Ryan's own automatic heli-arc machine
method. Then the welded edges are ground
down. The gleaming cones are next fitted
into an assembly fixture and flanges are
spot tacked at either end. After the spot
tacking process the cones move to a re-
sistance seam-welding machine for fin.il
welding of the flanges.
Four struts, which fit neatly inside the
hollow outer cone are tack-welded, then
spot-welded for added strength. Four
thermo-couplings are then arc-welded on
Watching Earl Casner drill tie rod holes on the inner jet cone are: < L. to R. i
Pat Carter and Charles Byrne of Ryan; Claude Auger, Chief Engineer of G. E.'s
Lockland, Ohio branch; Paul Nichols, production manager at Lockland; Fred Cof-
fer, Ryan and Walter Brees, G. E. San Diego representative. Radial press, shown
in picture, was newly purchased for assembly to handle precision work on cones.
Precision Jet Parts
Jet Assembly builds
stainless steel components
for G, E.'s new ]-47 engine
General Electric and Air Force inspection party which recently visited plant:
(Front) W. R. Trovers, G. E.; Major Alcott; James Stalnaker, Ryan; D. D. Law-
son, G. E.; Colonel Mohler and Colonel Andrews of Air Materiel Command; K. F.
Houseman, manager of G. E.'s Lockland, Ohio, plant and Major Scott. (Rear I
Sam Breder, Ryan; Richard Davis, G. E.; H. W. Chandler, G. E. production mana-
ger at Lynn, Mass., and Lt. Barry. Ahead-of-schedule work pleased visitors.
the cones and one of the BuUard vertical
lathes, which Leo Gross operates, now
finishes the flanges.
A drill jig bores 80 bolt holes in the
edges of the flanges for attaching the ex-
haust cone to the engine, after which the
outer cones are cleaned in preparation for
installation of inner cones. These inner
cones are the parts with the odd futuristic
design. Their sharply pointed tips iinmc-
diately catch the eye of anyone casually
passing through the Jet Assembly for
they look like giant-size versions of those
inverted ornaments one fills with nuts or
candy to hang on a Christmas tree.
After the inner cones are secured to
the outer cones by tie rods, the bushings,
hub air cooling tube and deflector assem-
bly are installed and arc-welded into
place.
The combustion chambers which Ryan
builds for General Electric, require a sep-
arate manufacturing process. These round,
louvered tubes are approximately 3 feet
long and 8 inches across, and are capped
at each end by a half sphere of metal. The
chambers, which eventually will be fitted
into the exhaust cones, are rounded and
welded in the Jet Components Depart-
ment. After rounding they are returned
to Fabrication where the many small
louvers are pierced into them and formed
on the punch presses. Following this they
are returned to Jet Assembly for welding
and finishing.
The transition liners, which guide the
gases of the turbojet against the turbine
blades, are the third part Ryan manufac-
tures for the TG-190. "Scoop-shaped" is
(Continued on page 16)
Struts are spot-tacked to outer cone
by Don Ediund (left) ond Don Plummer.
lor Air Power
Some of iet parts Ryan builds laid
out for better view. Actuolly the
components fit into J-47 engine in
compact form around inner cone.
On the average of once each week,
come rain, snow, sleet or desert heat,
Ryan Navion factory test planes
have been getting a workout over
one of the toughest flight proving
grounds in the country. The course
which gives the sleek, personal-busi-
ness planes their gruelling workout is the 750-mile route from
San Diego to Alamogordo, New Mexico, which Ryan engineer-
ing test pilot Asa D. Morton flies when he hauls personnel and
equipment to Holloman Air Force Base at the White Sands
Testing Ground. Here, in the New Mexico wastelands, Ryan's
guided missile project work has been taking place.
Not merely content with flying Navion test models only
over San Diego and nearby sea-level areas, the company feels
new models and new flying equipment deserve more of a test
before they are ready for the public. As improvements are made
on the Navions at the factory, they are concurrently tested
during "Ace's" flights to the desert and back. The approved
modifications for the fuel system were first tried on a Navion
flying this proving ground. Also tested recently were the new
Aeromatic propellers with altitude compensating control and
the auxiliary fuel tanks for longer range operation. Before new
radio equipment was selected for the 1949 Ryan Navion model,
tests were made with three different installations in planes Mor-
ton was currently flying on the New Mexico run.
The adverse flying weather and terrain encountered in the
regular hops to Alamogordo and back give the Navion the
kind of rough treatment needed to prove design refinements
and new equipment. "Ace" Morton says he flies over some of
Mountains, desert heat and
rough -weather give Ryan
planes a tough test ground
America's most unusual terrain, in-
cluding four mountain ranges and
through weather which varies from
hot and dry in Tucson to unusual
conditions of snow and hail over
the Laguna or Organ Mountains.
When Morton makes the trip
with a Navion, the plane has to perform well, for in one trip
he is liable to encounter hail and sleet over any mountain range,
snow over Las Cruces, New Mexico, and rain between El Paso
and Alamogordo.
On the round trip of 1,500 miles, from San Diego to Alamo-
gordo and back, "Ace" says the Navions burn an average of
only ten gallons of gas per hour; this at steady ground sjjeeds
of 150 m.p.h. or more. The trip, one way, usually takes only
four to five hours, depending on favorable or adverse winds.
There is always a refueling stop at Deming, New Mexico. At
this last stop Morton clears through communications channels
for Alamogordo. The White Sands Testing Grounds are re-
stricted, remember, and this last stop is important.
Fortunately, Navion's heating system is practically fool
proof, for recently Morton flew in sub-zero weather the entire
trip, at 8,000 to 9,000 elevation, but the cabin of the plane
remained an even 72 degrees. Even in this extreme weather
there was little carburetor ice, due to the pressure-type car-
buretor which is standard equipment on all Navions.
High winds, some up to 95 miles per hour, are often met
over the peaks, but the structural integrity of the Navion is
equal to the turbulence they set up, as it is equal to the hazards
(Continued on page 14)
SAN DIEGO
Proving Ground for Navions
Douglas DC-6 Gets Added
Speed from Exhaust Thrust
For the past two years, airline passengers, both here and
abroad, have enjoyed the luxury accommodations and speed of
the Douglas Aircraft Company's huge DC-6 super-airliners.
Already, 150 of these 5 2 -passenger transports have been put
in service by domestic and overseas operators, including United
Air Lines, American Airlines, Braniff, KLM Dutch Airlines,
Philippine Air Lines, British Commonwealth Pacific, Nor-
wegian Air Lines and FAMA, the Argentine company.
No small part of the successful operation of these planes
has been due to the specially designed manifold systems on
their four engines; manifolds which Ryan created to harness
(Continued on page 4)
Monifolds for many of
America's largest air-
liners, including DC-6,
move down the assembly
line at Ryan. Note the
network of lines over-
head to carry acetylene,
electricity, water, gas
and oxygen to numerous
production operations.
the energy in the exhaust gases to help provide a claimed in-
crease in speed of from 8 to 1 5 miles per hour through jet
propulsive thrust.
The use of this jet principle in the engine exhaust system
helps give the DC-6 a normal cruising speed of 315 m.p.h.
This type of manifold was the first of its kind to be installed
on a modern commercial aircraft and produces approximately
the same thrust as an additional 400 horsepower engine.
During the war Douglas and Ryan engineers worked together
to provide a similar system for military planes, which gave the
Douglas A-20 light bomber its "extra punch" for high combat
performance.
Reaching out to tap the 18 cylinders in each of the 2100
horsepower Pratt and Whitney engines of the DC-6, Ryan's
ingeniously built, corrosion-resistant steel manifolds coil
backwards from the exhaust ports to make productive use of
what otherwise would be wasted blasts of the flaming gases.
Some idea of the size and complexity of this manifold system
is demonstrated by the fact that if uncoiled, the manifold tube
lengths would measure approximately 40 feet per engine, or
160 feet for the entire plane. The gases are channelled from
the engine through eight exhaust outlets, placed on the out-
board side of each engine to decrease the sound level.
The reason for labelling this type of exhaust svstem "jet
(Continued on page 17 )
At the Douglas plant workmen check one of the four
large Pratt & Whitney 2100-horsepower engines
used on the DC-6. Note Ryan-built manifold
In this picture. It adds 8 to 15 miles
per hour to planes by use of new
jet propulsive thrust principle.
And finds time to play
golf, listen to good
music and blotv a bugle
The books on a man's shelves are said to reflect his person-
ality. The books in his bookcase at the office must, by logical
deduction, tell a great deal about the job he does. In Giles E.
Barton's case his shelves in the Production Manager's office
display such diverse titles as "Metal Processing" and "Motion
and Time Study" and range in subject matter from "Problems
in Industrial Accounting" to "Management of Labor Rela-
tions."
These titles would indicate that the position of Production
Manager demands a wide scope of knowledge, and in G. E.
Barton's case the job has the man to fit it.
He started in the aviation industry as the result of a fluke.
Unlike many aviation engineers and executives, who flew
Jennys, or dreamed of designing the plane of the future. Barton
paid scant attention to the aircraft industry and its problems
until six months before his graduation from the University of
Cincinnati.
This University's educational system requires that the stu-
dent alternate going to school for one month with working
at his profession in an outside company for the next 30 days.
HE KEEPS
PRODUCTION
MOVING
Barton worked for many corporations during his college days,
among them the Cincinnati Milling Machine Company and
Remington Rand. The last month before graduation he had
a temporary position with the Aeronautical Corporation of
America, builders of the Aeronca personal plane. His month-
long job was re-designing the 2-cylinder engine for this air-
craft. The design was well thought of, and consequently "Bart"
was offered a job with the corporation. As Barton candidly
explains, "It was 1934, and even though I'd written a mechan-
ical engineering thesis on heating and ventilating and had no
aeronautical courses to my credit, who was I to turn down a
job one month before graduating, possibly into the ranks of the
jobless!"
So Barton's career in aviation began, and has continued to
the present time, about evenly divided between Aeronca and
Ryan. His first position with the Cincinnati company was in
the engineering department where he designed the Model C-3,
the first "low-wing" job, a pioneer in the private plane field.
Barton modestly disclaims the worth of the design. However,
he will admit, under questioning, that he is inordinately proud
of his work, as what engineer wouldn't be?
After spending two years in the engineering department at
Aeronca, "Bart" was shifted to the shop as Production Man-
(Continiied on page 16)
«tlOPEU«v^
«>piUS
There are actually four power planfs on this Martin Mercator, the
Navy's P4M-1. Two Allison J-33 jet engines are mounted aft in the
same nacelles with the two Prott & Whitney engines. Maximum range
of this land-based patrol plane is over 3,000 miles. Crew of nine.
The XAJ-1, North American's new corrier-based bomber, will carry
a heavier load than ony other type. It is powered by two Pratt &
Whitney engines plus one G.E. -Allison J-37 turbojet. (Below) The
Intercontinental B-36 bomber built by Convair has just hod some-
thing added; four G.E. J-47 jet engines to give it added speed,
Ryan builds important components for the J-47 which will give this
plane 20,000 pounds of additional thrust for take-off and climb.
Composite-engined aircraft,
pioneered by Ryan, notv coming
into tvider military use
The "jet plus propeller" power plant combination, pio-
neered by Ryan during the war years in its series of "Fire-
ball" Navy fighters, is on the ascendancy again. Recogniz-
ing certain limitations as well as definite advantages of
both reciprocating engines and jet propulsion power plants,
the military services have recently disclosed planes of three
different manufacturers which use the principle first in-
troduced by Ryan.
Latest and most significant plane to use the added boost
of jet engines for top combat performance is America's
foremost aerial weapon, the Intercontinental B-36 Bomber,
developed by Consolidated- Vultee. Two "pods," each en-
closing two General Electric J-47 jet engines, for which
Ryan is building important components, are being installed
under the huge wings of the B-36. These will give the
plane 20,000 pounds of additional thrust for take-off and
high-altitude operation.
The other two aircraft which combine jet and propeller
power are the Navy's P4M-1 Mercator, built by Martin
and the North American XAJ-1. The Mercator is a land-
based patrol plane with two Pratt and Whitney Double
Wasp reciprocating engines and two Allison J-3 3 jet
engines.
{CotitiitiicJ oil page 21 )
Plant Safety CommiM-ee checks regularly on industrial hazards and makes recommendations for changes or
improvements. Inspecting equipment on an H.P.M. hydropress are ( L. to R.) Herb Rowlings, Safety Engineer;
Jerry Lowe, tooling; Marvin D. Fowler, receiving; H. E. Dunn, welding; and Lionel Hodson, tooling.
Safety Is No Accident
Printed in red letters in the center of
the dial on every telephone in the plant
is the terse phrase, "EMERGENCY DIAL
3 3 3." This short phrase sums up better
than any list of rules, pamphlet or poster
the importance of safety precautions, or
rather, how the lack of proper caution
may result in someone's having to dial
those three red numbers to summon aid
for a careless casualty.
Ryan's own safety program, State safe-
ty orders, lectures, posters or a foreman's
warning all stand for naught if the indi-
vidual lets down his vigilance even mo-
mentarily. As someone succinctly phrased
it, "Safety is a state of mind," or, as
Herb Rawlings, Ryan's Safety Engineer
puts it, "98 percent of all injuries are due
to human failure. Only 2 percent are due
to machine failure."
In addition to the list of safety orders
from the California Accident Commis-
sion, most industrial companies themselves
set up safety programs for their em-
ployees, and in the case of large opera-
tions, the comoanies employ safetv engi-
neers and welfare officials to work with
the people in the plant on educational
safety programs.
At Ryan, the safety program is many-
faceted. It includes the operation of a
Safety Committee, made up of four work-
men, selected by the unions, as well as the
Safety Engineer. Each week they make a
two-hour tour of the plant and the com-
Safety device, which G. S. Alvarado-
Prieto demonstrates, is built into
this punch press. Both hands must
be used on levers, reducing hazards.
mittee turns in to Herb Rawlings its
recommendations for improvements in
the safety program as well as requests for
any increased precautions.
But the Safety Committee is only one
part of Ryan's program. There are safety
posters placed at strategic places through-
out the plant, posted lists of company
safety rules, which have recently been re-
issued, as well as a constant check on the
part of both the foreman in the shop and
the Safety Engineer on unsafe practices
or unguarded operations which might re-
sult in accidents.
The foremen are the men most im-
mediately responsible for seeing that safe-
ty rules are observed. They must main-
tain a constant vigilance to see that gog-
gles are worn, gloves put on, plastic masks
adjusted to protect a worker's face and
that careless practices on any machinery
are promptly stopped before somebody
ends up in the hospital.
As important to the safety program as
the foremen are the plant maintenance
workmen, whose job it is to see that their
periodic checks and servicing of machin-
ery include a close inspection of the in-
(Contiuued on page 19)
MANY- FOLD OPERATIQ
There is more to building an efficient
exhaust system for an airplane power plant
than is generally realized. Weeks, perhaps
months, of patient design and engineering
detail work must be cleared before even
the plaster models are shaped. Once the
raw sheet metal is started on its voyage
through the plant, however, progress is
rapid despite the complexity of the opera-
tions involved in producing the custom-
shaped, corrosion-and-heat-resistant steel
manifolds. Once the go-ahead signal is re-
ceived from engineering, the shops get
busy.
One additional step is required prior to
the start of fabrication of the parts. This
is the creation of master models and pat-
terns for dies used to stamp out the hard
steel alloys. These patterns are meticu-
lously fashioned on the marble-topped
tables of the plaster pattern shop.
In describing this detailed work, John
Castien, Foreman of the Pattern Shop and
Foundry says, "We take the large steel
templates from the Photo Loft Reproduc-
tion department, then cut out smaller sec-
tions more convenient for working on the
John Pacheco, molder i left I pours hot lead
into Kirksite dies to form male punch parts.
(Below) Johnny Castien, Pattern Shop Foreman,
and Carlyle Cline, leodmon, check modeling
board to blueprints of new exhaust manifold.
^S FORM A MANIFOLD
marble tops. The smaller pieces are set up
on modeling boards and exact lineal meas-
urements taken to produce curves shown
in drawings."
The drawings themselves are the result
of a complex operation in Photo Loft Re-
production department, supervised by
Foreman Dyche Clark.
Working drawings are scribed directly
upon specially prepared aluminum tem-
plate sheets in the Engineering depart-
ment. These sheets, of .040 to .072 gauge,
have been coated by the template shop
with a white Dupont primer.
The various drawings may occupy any
size of sheeting up to 5 by 12 feet. Photo
(Continued on page 12)
(Right) Masked man welds complex manifold ports.
(Below) Max Caldwell's job as drop hammer oper-
ator takes skilled handling, correct placing of
stainless steel sheets under hammer to assure a
correct "flow" of cold metal into the lead molds.
Bill Vogel, above, marks ports for cutting, welding or grinding from master pat-
terns ranged behind him at the template bench. Accuracy is the prime factor here.
Bid and LITTLE HMLIFT
Ryan manifolds and Navions,
too, played a part in saving
lives during the Big Snotv
During the Great White Winter of 1948-49, the nation
acclaimed the tremendous job the Air Force did in bringing
food to starving cattle and sheep, medical supplies and succor
to those Nebraska, Wyoming, Montana, Colorado, Idaho, Ne-
vada and Utah farmers and ranchers who were holed-up for
weeks and months in the worst bhzzard weather of our history.
But in writing of the marvelous feat the C-82 "Flying Box-
cars" performed during the "Haylift," many newsmen and
radio commentators overlooked the heroic efforts small plane
owners also made in rescue and relief work; work which saved
many lives and tens of thousands of dollars worth of livestock.
All light plane manufacturers can be proud of their planes,
which stood up under gruelling conditions to do yeoman serv-
ice for their owners. Of particular interest, however, are the
stories of Navion owners and pilots whose rescue work against
terrific odds, and at the cost of one pilot's life, made private
plane history.
The main burden of feeding the livestock, we know, fell to
the C-82 Packets, those cargo or troop carrying transports
Fairchild Engine and Aircraft Corporation builds for the Air
Force. Their Pratt & Whitney engines, and Ryan-made exhaust
manifolds, had to take punishment from 36 below zero temper-
atures, and unusual flight conditions which put the "Flying
Boxcars" to extreme tests when flying over hazardous mountain
country to drop the hay bales.
Isolated farmers and ranchers and the smaller herds of sheep
and cattle had to depend, for the most part, on the mercy
(Continued on page IS)
■^^^^
/
Acme
Isolated towns like this needed medical supplies, food and other succor which personal planes provided.
Typical of the hazards of blizzard relief flights is this narrow, snow-
covered roadway used as a makeshift landing strip for a Navion. (Below)
Edward Kooper, Jr. (left) who flew numerous mercy flights for stricken
ranches and farms stands before his Navion with Clyde Perrin, Alliance,
Nebraska rural mail carrier. The two men delivered mail by air to iso-
lated families who otherwise would not have received Christmas packages.
Three of these wartime aircraft production experts, pictured here at the
plant inspecting the mock-up of the Ryan Fireball fighter, are again asso-
ciated— this time in the maintenance of American Air Power for peace. ( r.
to I.) Admiral DeWitt C. Ramsey, new president of the Aircraft Industries
Association; T. Claude Ryan, member of the A. I. A. board of governors and
Captain Lelond D. Webb, now West Coast manager of A. I. A. At far left is
Artemus L. Gates, the wartime Assistant Secretary of the Novy for Air.
ADMIRAL RAMSEY, WARTIME HEAD OF BUREAU
OF AERONAUTICS, NOW CHIEF OF A. I. A.
Three wartime aircraft production experts, who worked together as repre-
sentatives of the Navy and industry to speed victory in the air, again find them-
selves associated. This time their task is the peacetime maintainance of American
air power.
This came to hght last month with the election of Admiral DeWitt C. Ramsey,
former Chief of the Navy's Bureau of Aeronautics, as new president of the Air-
craft Industries Association. Second member of the trio is Captain Leland D.
Webb, USN retired, who served as Acting Manager of A. LA. until May 1st, but
has now returned to Los Angeles to head the association's West Coast office.
Third of the wartime aircraft officials now working with the aircraft industry
trade association is T. Claude Ryan, company president, who is a member of
the board of directors of A.LA , which is also the coordinating agency of the
mdustry in its relations with the military services.
Admiral Ramsey is not a stranger to the Ryan plant, either, for back in 1944
and 1945, when he was the Chief of the Bureau of Aeronautics, he was a fairly
frequent visitor here. At that time production of Ryan's revolutionary fighter,
the FR-1 Fireball, was of vital interest to all three men.
During the war Captain Webb was the Navy's West Coast Procurement
Officer for the Bureau of Aeronautics and another visitor often seen on the Fire-
ball production line.
Before assuming his duties May 1st, Admiral Ramsey was the U. S. High Com-
missioner of the Trust Territory of the Pacific Islands. Prior to this he was Vice
Chief of Naval Operations and Commander in Chief of the Pacific Fleet.
A former shipmate of the Admiral's, A. S. Billings, Ryan's Chief Inspector,
said, "They couldn't have elected a more able man to pilot the A.LA." when he
heard of Ramsey's new position, following his retirement from the Navy. "Bill"
Billings is an old associate of both the Admiral and Captain Webb. All three
served aboard the U.S.S. New Jersey in 1912, when the two present A.LA.
officials were newly graduated from Annapolis. Billings served, off and on for
15 years, in various ships and air stations, with the new A.LA. president.
MANY-FOLD OPERATIONS
FORM A MANIFOLD
(Continued from page 9 )
operators Dave Monesmith and Glenn
Wilds place the drawing sheets upon a
huge copyboard, the face of which resem-
bles a quilt of waffle irons. Behind the
copyboard is a network of hydraulic lines
governed by 29 valves which in turn con-
trol 58 vacuum outlets serving to hold
the sheet metal rigidly against the copy-
board surface.
Both the copyboard and the lens are
calibrated to within 1 1000th inch, and
are opirated electrically. The photo oper-
ator sets the Monotype photo copy cam-
era lens at F.16 for 30-45 seconds on most
shots, getting the image on a glass nega-
tive. When the negative is obtained, the
second process is simple. Sheets of cold
rolled steel, previously sanded and wiped
with chemically treated tac-rags, are given
a primer of white paint, which dries in five
to ten minutes, and a coating of photo-
graphic emulsion which takes up to 24
hours to dry. This emulsion-coated sheet
is set upon the copyboard racks and the
camera then projects a "picture" upon it
from the glass negative plate which is
anywhere from 5 by 7 inches to 18 by 32
inches in dimension. The camera handles
negatives up to 40 by 42 inches.
When the templates are ready, they are
taken to the pattern shop where Castien's
highly skilled technicians create third-
dimensional forms from the rampant
curves and tangets comprising the flat
steel picture-sheet. Smaller working sec-
tions are cut from the steel layout;
adapted to the varying bench sizes. The
actual manifold model is faired into being
between the vertical sections, after estab-
lishment of a seam line and drop ham-
mer stamping angles. Main difficulty,
leadman Carlyle Cline explains, is to main-
tain the exact slow curve indicated by
the drawings.
"A manifold actually is a complicated
and precise line of steel weaving around an
engine structure," he says.
The resulting models resemble, in the
case of a manifold cast, nothing so much
as half a fat macaroni section sliced open
on a breadboard.
The plaster molds, foundry leadman
Raymond Hoermann explains in describ-
ing the casting procedures, "Are then set
into forms filled with famous San Diego
brown molding sands. Thev come from a
local canyon near the city."
"Into the resulting impressions we pour
Kirksite 'A' alloy," Hoermann continues,
"to form the permanent female die. The
Kirksite dies, after cooling, are ground
and polished. Then we pour molten lead
{Continued on page 1\)
MANY-FOLD OPERATIONS
FORM A MANIFOLD
(Coiitiiiiied from page 12)
into them, creating a punch, or male die.
Both dies are cast to fine tolerances, with
proper allowance for clearances."
Before the actual fabrication of the
manifold parts begins, the large sheets of
stainless steel or Uniloy have to be meas-
ured and cut into varying sizes, depend-
ing on the dies which will form them.
"The sheets of stainless steel are first
marked from a gang pattern," according
to C. R. Harper, Assistant Foreman ot
the Cutting and Forming Department.
"This one large pattern often includes the
outlines of smaller patterns which arc
broken down into separate parts at the
cutting machines," he says.
A plywood board, shaped to the size of
the parts needed, is outlined on each metal
sheet. Then the rotary shears cut the
metal, following the marks scribed upon
it. In the case of larger parts the Libert
shears are used. It sometimes takes two
men on this machine to shove and pull the
heavier sheets along the lines marked out
from the patterns.
After cutting, the stacked parts go to
the stamping machine, where a steel die
indelibly stamps each piece to identify it
in the final assembling of the manifold.
Numbers are stamped far enough from
the edge so they will not be trimmed
away during the various other cutting and
trimming processes.
Now, both dies and the raw materials
are ready for the forming process in the
drop hammer department.
"Some people, not in the know, are
under the impression that you just put
the manifold sections on top of the die
and drop a 1,000 to 3,000-pound hammer
head down on them," Ray McCollum,
Foreman of the Drop Hammer and Heavy
Presses department says. "Tbis is not the
case at all."
A considerable amount of skill is re-
quired in the forming operations, accord-
ing to McCollum, for the metal mani-
fold parts are drawn down into the dies
through the use of rubber pressure pads.
It takes experience to place the pads prop-
erly so that when the terrifically heavy
hammers drop on the metal it will flow
freely into the die. Intricate placing of
the pads minimizes the thinning of the
metal in critical areas. Most of the drop
hammer operators have been with Ryan
seven or eight years. A. I. Park is the vet-
eran of this section, with more than eleven
years experience. The complete drop ham-
mer process includes a first drop, after
which the metal part is sent through a
normalizing and pickling process. Nor-
malizing is actually heating in a huge
(Continued on page 15 )
Patrick (I.I presents plaque to Foushee
Logs Over 100,000 Flying
Miles on Manifold Business
"Service" is the watchword when
Ryan's exhaust manifold customers need
advice or help. To make sure that the
manufacturers and users get the help they
need — in a hurry — C. L. "Frenchy" Fou-
shee, Field Service Representative of the
Metal Products Division, is practically
always on the run, or more technically,
"on the fly."
In the past two and one-half years,
"Frenchy" has flown more than 100,000
miles on commercial airlines alone, not
counting the miles he has travelled in the
company's Navion business plane or by
car, to factories, offices and military bases
all over the U. S. As proof of his unusual
air mileage record, he now holds a gold
membership card and plaque designating
him a member of United Air Lines' "100,-
000 Mile Club."
Last month, William R. Patrick,
United's district traffic and sales manager
in San Diego, and Henry Hansen, traffic
representative, presented Foushee with his
membership and welcomed him into the
roster of members who have flown this
great distance on regular scheduled air-
line flights.
A typical trip, whereby "Frenchy" totes
up the incredible mileages, was made sev-
eral months ago. It took one month in
time; over 12,000 miles in distance. Pur-
pose of this trip was to set up maintenance
and installation procedures and to train
personnel in welding techniques for Ryan
exhaust manifold systems.
From San Diego, Foushee flew to San
Francisco to call on United Air Lines and
Pan American World Airways. At nearby
Moffett Field he stopped to see personnel
at MATS, which is the new combined Mil-
itary Air Transport Service.
Next stop on this odyssey was Denver
and the offices of Continental Air Lines.
From Denver he hopped to Tulsa and a
short conference with American Airlines.
After Tulsa it was Memphis, where he
.tided Chicago and Southern Air Lines in
establishing maintenance procedures.
Exhausted? The trip had only begun.
"Frenchy's" travels next sent him to St.
Paul to visit Northwest Airlines. At
Wright Field, in Dayton, where he landed
next. Air Force maintenance problems
were threshed over.
Pan Am's New York offices, as well as
American Airlines there, were next, after
which he flew to Boston and a talk with
Northeast Air Lines. Engineering and
manufacturing problems on engine com-
ponents at the Wright Aeronautical Com-
pany in Paterson, N. J., drew him there
next, followed by a conference in Wil-
mington, Del., with TWA.
The Martin plant in Baltimore and the
Fairchild Engine and Aircraft Company in
Hagerstown, Md., then figured on the field
representative's itinerary, after which he
flew to Washington, D.C., for talks with
the Navy's Bureau of Aeronautics and
Capital Airlines. At the Navy's Patuxent,
Md., test base, manifolds on new Lockheed
P2Vs were the object of service confer-
ences, as well as other types of Ryan-built
exhaust systems on test there.
It is a fairly long jump from Patuxent
to Miami, but without intervening stops,
our manifold representative made the trip
to see both National Air Lines and Pan
Am. Jacksonville, Atlanta and Mobile
were his next three visits.
This lengthy journey should have con-
sumed every minute of the 30 days Fou-
shee spent awa)' from San Diego, but be-
fore he returned he made yet another call.
This last stop was Dallas. Is it any wonder
that since becoming eligible for the "100,-
000 Mile Club" membership, Foushee has
logged an additional 60,000 miles?
When he hits the 200,000 mile mark,
and it looks as if it won't be too long in
happening, "Frenchy" will have a star
added to his card. Additional stars come
with additional mileage in 100,000-mile
laps, and at the present rate Ryan's ex-
haust manifolds and jet engine components
are rolling off the production line to be
installed in both military and commercial
aircraft, Foushee may well have one of
the most star-studded membership cards
in United Air Lines' club.
13
PROVING GROUND FOR
NAVIONS
(Continued from page 2)
and vicissitudes of below zero weather.
"It is not unusual to have to climb to
12,000 feet or more to rise above the tur-
bulence caused by winds over the moun-
tains," Morton says, "and the Navion has
never responded any way but excellently.
In fact, for all-round performance the
Navion has the finest I've found in any
four-place plane. Its ease of handling, sim-
plicity and stability can't be beat in any
airplane, large or small." This is not hol-
low praise, for pilot Morton has been fly-
ing since 1923, and has handled some
tough assignments, like the trans-Pacific
flights he made for several years. The last
flights were with PBY5As to Java for the
Shell Oil Company in 1946. There have
been many other long, arduous hops in his
26 years' flying experience.
These weekly flights have been one of
the best tests conceivable for plane per-
formance. The regular flights, accurate
logs kept, the challenge of unusual ter-
rain, including mountain flying and moun-
tain weather, all contribute information
of great value to the builders of the Nav-
ion. The dependability of this plane has
been proved weekly, by its makers in their
own "airline" operation, so that Navion
owners will benefit by the experience of
Ryan's own pilots.
AIR FORCE STAGES SUCCESSFUL
"TELEVISION AIRLIFT" IN EAST
"Of far-reaching significance," accord-
ing to General Hoyt S. Vandenberg, Air
Force Chief of Staff, was a recent flight
by Air Force planes equipped with tele-
vision cameras and transmitting equip-
ment as part of a joint Air Force-National
Broadcasting Company exercise promptly
dubbed "Operation Airlift TV." "Those
of us who watched by television the flights
of our planes," said General Vandenberg,
"could envision many applications of a
similar type of operation in a time of
disaster."
Pictures of Washington scenes were
presented by a Douglas C-47 which
cruised over the Capital, while aerial views
of Cleveland were transmitted by a C-54
which flew above that city. Both planes
later winged busily over New York to
make available action photography of
Manhattan.
Ryan stainless steel manifolds are
important parts of C-47 and C-54
equipment.
NEW MANIFOLD SALES
ENGINEER APPOINTED
The Glider Club at Case Institute of
Technology gave Bruce Todd, newly
appointed Sales and Engineering Rep-
resentative of Ryan's Metal Products
Division, his first initiation into avia-
tion. By 1939, the year he w^as gradu-
ated from the Cleveland engineering
school, Todd w^as also -well on his ■way
toward a CAA pilot*s license and ready
for a career in the aircraft industry.
That career began, prior to World
War II, at the San Diego plant of Con-
solidated-VuItee. Here, Bruce w^orked
as a power plant engineer, mostly on
the B-24s Convair was building. He
also flew^ in many of the planes to check
his department's work. In 1942 he
moved to Pratt and Whitney's plant at
East Hartford, Connecticut. The fol-
lowing year he returned to Los Angeles
as installation engineer for their power
plants in both commercial and military
planes, and remained there for five
years.
Last month Todd came to Ryan where
his new assignment will be sales con-
tacts with the Boeing Airplane Company
in Seattle and Wichita, Westinghouse
in Kansas City, Convair in Ft. Worth
and Chance-Vought in Dallas. The Boe-
ing B-50, C-97 and Model 377 exhaust
manifold installations will be one of his
chief concerns, as will the C-97 fuselage
section Ryan is building.
Since coming to live in San Diego,
genial Sales Engineer Todd has re-
newed many old acquaintances. During
his spell at Convair, Ryan's Director of
Engineering, Harry Sutton, was Bruce's
boss. Oddly enough, a schoolmate of
Todd's, Charles Byrne, Ryan's new-
Chief Engineer of Metal Products, was
a stranger to him w^hen he first arrived.
Possibly this can be attributed to
Byrne's having been on the football
squad at Case Institute and Todd on the
track team, where he ran the 440-yard
and mile races. They are both Mechani-
cal Engineering School graduates, how-
ever, but never seem to have met w^hile
there.
Though Todd is a flying enthusiast,
he hasn't had an opportunity since com-
ing to San Diego to fly. He checked out
in the Navion several years ago in Se-
attle, has flown most recently at Clover
Field, Santa Monica and would like to
get in some more Navion time whenever
his work permits.
RYAN EXECUTIVES TO
ATTEND CONFERENCE
Three of Ryan Aeronautical Company's
top executives are scheduled to participate
in the fourth "Williamsburg Conference,"
the semi-annual meeting held between top
aircraft industry officials and government
executives concerned with all phases of
long range military planning.
Since the war, government and indus-
try have been holding these meetings as
a high level forum to consider long range
strategic planning and industrial mobil-
ization, in order that America's national
interests may be served efficiently and
promptly in case of any national crisis or
emergency. Scheduled to attend the meet-
ings late in May at Williamsburg, Vir-
ginia, are T. Claude Ryan, President; Sam
C. Breder, Sales Manager, and Harry Sut-
ton, Director of Engineering.
Because the conferences are between top
government and aircraft officials con-
cerned with matters of extreme militar)'
importance, sometimes of a confidential
nature, no public statements or results of
the talks are released.
Track Landing Gear
New C-82 Feature
First production model of the Fairchild
C-82 Packet equipped with Track Land-
ing Gear was delivered recently to the
20th Troop Carrier Squadron, 314th
Troop Carrier Wing, stationed at Smyrna,
Tennessee. It was the first of 18 planes
to be delivered with such installations.
All track-equipped C-82 aircraft under
the present contract will be delivered to
the 20th Troop Carrier Squadron, making
it the first completely track-equipped
unit. Under present plans the Air Force
will use the unit for special operational
testing. Cutting the ground bearing pres-
sure of the standard landing gear wheel
by two-thirds, the track makes it possible
for heavy aircraft to land on sod fields and
unimproved landing strips.
FAIRCHILD USES RYAN-MADE
BALL AND SOCKET TYV^ COLLEC-
TORS ON ITS PACKETS.
14
MANY-FOLD OPERATIONS
FORM A MANIFOLD
(Continued from page 1 3 )
oven, at 1950 degrees Fahrenheit. Pick-
ling is an acid bath which cleans the metal
part before it goes back to the drop ham-
mers and a second die, where it again
receives the tremendous force of pressure
needed to smooth out imperfections. Again
the metal is normalized and pickled and
returns for a final session with the drop
hammer on a finisher die.
Before the parts for the manifold as-
semblies are sent to the welding depart-
ment they are trimmed, and some of the
excess metal is cut away from the ends
and around the flanges.
In Claude Coppock's Welding Depart-
ment the two sides of each manifold part
are joined together by an electric spot
tacking machine. From these machines
they are trundled over to the power
shears, where the tacked flanges are
trimmed down close. A carbon-arc tack-
ing machine again reinforces the seams,
running down each side of the manifold
part and they are then ready to go to the
small shed outside the building known as
the flux shed.
Welding flux is applied on the under
side of the manifold seams during this
operation in preparation for more welding
processes. From the flux shed the parts
go to either the oxyacetylene welding ma-
chine, if they are stainless steel, or to the
heli-arc welding rig if they are made of
Uniloy, No. 19-9W.
Another oven again heats the parts for
relief of stresses set up in the metal by
the welding procedures. When the parts
come from the oven they are given an
acid bath to clean off the scale which
forms under the extreme temperatures.
The "bump" shed, or pre-jig area, as
it is officially called, is the province of
Assistant Manifold Assembly Foreman R.
H. Guyer. In this building, a small struc-
ture on the north side of building 120,
the welded and bathed manifold parts get
a rigid going over. Bumps in the seams
are hammered out and the exhaust ends
are rounded up. At the template bench,
Bill Vogel marks the parts for cutting,
more welding and grinding. Each produc-
tion job has a complete set of templates,
down to the smallest pieces. These are
clamped around the manifold parts,
checked for tolerances and marked in red
for the cutting machines.
Before the seams can be ground, they
must again be welded. The edges of the
parts are then trimmed along the red-
marked lines put on at the template bench.
A rough grinding first smooths the welded
seams, followed by a finish grinding. This
last process is done with an air grinding
tool which is hand operated. It buffs down
the rough seams until they gleam like
silver.
Before the manifold parts are stored
outside, ready for the manifold assembly
jigs, the ends are again checked. All over-
sized ends are brought into tolerance on
the "guillotine," a small machine which
clamps two dies together. Ends which are
too narrow are brought out to proper
width by an expanding mandrel.
Special ball and socket parts for the
Boeing B-50 and C-97 exhaust systems re-
quire an additional grinding operation.
The outside of the metal hoops must be
honed down to a fine gloss before the
crank presses form the cylinders.
After numerous welding operations,
grinding jobs and precision checks are
made on the manifold parts they are stored
outside building 120 in a 3-day bank, or
stockpile, which is three days backlog of
work. They are ready for their final as-
sembly now in the manifold jigs. This
operation as well as the final inspection,
packaging and delivery of these laboriously
wrought manifolds will be discussed in a
later issue.
FIRST OF NEW STRATOCRUISER
FLEET DELIVERED TO PAN-AM
First of a fleet of 20 double-deck, 75-
passenger Boeing Stratocruiser-type Clip-
pers was delivered to Pan America World
Airways recently and, as "Clipper Amer-
ica," has already gone into service be-
tween the west coast and Honolulu. As
the remainder of Pan-American's Clip-
pers are delivered, they will go into the
Atlantic service.
The big Boeing-produced plane, largest
commercially operating landplane, incor-
porates developments made in building
B-29 and B-50 Superfortresses and C-97
Stratofreighters. Performance character-
istics of the craft, which has been offi-
cially licensed for commercial passenger
service by the Civil Aeronautics Admin-
istration, exceed government standards in
many instances. Boeing flight crews and
engineers have flown the Stratocruiser
more than 2 50,000 miles during an 800-
hour test program which preceded deliv-
ery of the first Clipper plane.
"The new Clipper is a tribute to Amer-
ican enterprise, manufacturing and en-
gineering ability," declared A. A. Priester,
vice president and chief engineer of Pan
American World Airways as he officially
took possession for his company from
William M. Allen, Boeing president, at
Portland-Columbia airport.
Ryan-vtaniifactiired exhaust sys-
tems are sturdy features of Boeing's
famous Stratocruisers.
Spectators at Uruguay's Independence Day parade in Montevideo acclaim this Novion,
which distributors Miller, Medeiros and Bastos took through the streets of the city.
Charles Byrne, (left) Chief Engineer of the Metal Products Division, hands
manifold ports to Field Service Representative "Frenchy" Foushee for quick
delivery to a Ryan customer. Eddie Oberbauer, Assistant Foreman in Final
Assembly, pilots the Navion, often used to get rush orders out on time.
PRECISION JET PARTS FOR AIR POWER
(Continued from page 1 )
probably the best word to describe them.
They are short pieces, the ends of which
splay out to scoop in the gas from the
engine.
Because accuracy is of paramount im-
portance, and tolerances are as fine as
2/lOOOths of an inch, the inspection of
the jet components is a hair-line job. Jim
Ring is in charge of checking these toler-
ances, and he, along with Bud Bragdon,
Charlie Brown and Tom McCarty, super-
vises tooling inspection on the entire GE
assembly. According to "Red" Hammock
and Ring, all the men involved in Jet
Assembly are anxious to work to the high-
est standards of quality because of their
interest in this project. "From an inspec-
tion standpoint they've cooperated 100
per cent," says Jim.
Welding, too, is of such fine precision
that Bill Kuplik has been especially as-
signed to this assembly to supervise the
intricate nature of this part of the work.
No burrs, mars or other surface imper-
fections can be allowed, so workers must
use special care and skill in handling all
the jet parts, even down to spraying a
fine coating of plastic on the outer and
inner cones to protect them as they pass
down the production line.
In January, when this department be-
gan its work, all new machinery and tools
had to be installed; tools like the Pang-
born hydro-finish liquid-honing machine
and the electric portable spotwelder. In
charge of all machine operations is George
Lawton, who, along with Gilbert Bell, is
an assistant foreman in the Jet Compon-
ents Department.
Praise of the precision and dispatch
with which Ryan builds turbojet com-
ponents is always forthcoming from every
group of General Electric or Air Forces
personnel who have watched the depart-
ment in operation. In fact, at the begin-
ning of the project, Ryan made history,
in no small sense, by being the first sub-
contractor to submit production-built jet
assemblies which were immediately ap-
proved, without having to be returned to
the factory for changes or modifications.
Jet cones, combustion chambers and
liners are not the only parts "Red's" crews
produce. De-icing ducts for PB4Y2s,
B25-J modification kits, C-82 heat ex-
changers for AiResearch Company as well
as drinking water and waste water tanks
for the new Boeing Stratocruisers are on
the production schedule assistant foremen
Emil Magdich and W. A. Steinruck are
keeping.
Despite the interest all the men have
in building these new power plant parts
for America's growing jet-propelled air
fleet, it is always a pleasant boost to get
the kind of verbal pat on the back which
was contained in a recent letter from Ken
Houseman, Manager of the General Ekv-
tric plant at Lockland, Ohio, where the
Ryan-built parts will be assembled.
In commenting on his recent inspection
tour of the Jet Components Department,
he wrote, "Needless to say, we were very
favorably impressed with the set-up at
Ryan and left with full confidence that
your Company is prepared to do the job
for us that has been laid out."
HE KEEPS PRODUCTION
MOVING
(Continued from page 5 )
ager. Here he introduced such innovations
at the time as standard cost accounting,
time-study and a group bonus plan. The
shop at Aeronca during this period was
laid out so that all equipment and ma-
chinery for one process was located to-
gether. All the lathes were in one place,
in another section of the plant the presses
were collected and so on throughout the
entire production floor. Work went out
from these central locations to the floor
and came back again and again for re-
welding, additional cutting, checking or
other processing. All this back and forth
movement from assembly back to the
machines made for a certain amount of
lost motion. To facilitate the easy flow of
production from one operation to another.
Barton revamped the old system and
moved machinery and men about the shop
to cut down on time-consuming move-
ments and, incidentally, to cut costs.
When, in 1940, Barton came to Ryan
as factory superintendent, he helped in-
troduce this de-centralized system of
work flow at this plant. "Any changes of
this type in a production line," Barton
explains, "take much planning and repre-
sent a composite of the ideas of many
people, from company executives to the
men who operate the machines." This
ability to coordinate diverse operations
into a smooth flow of manufacture is one
of the reasons Barton sits in Ryan's Pro-
duction Manager's office today.
His present job is largely one of co-
ordination. All production phases of the
Manifold Department, Boeing fuselage,
Navion and General Electric Jet Assem-
bly are Barton's province. It is his prob-
lem to see that work on all these projects
moves smoothly and he corrects any con-
ditions which might tend to slow it.
Because the job is one of constant
change, and work is often performed
under pressure. Barton is a man who is
usually on the run. "I never know when
he's going to be in the office," his secre-
tary, Helen Bliss, will say, "except when
he's holding a meeting of the superin-
tendents." These meetings are an im-
portant part of the Production Manager's
job, for from them he finds what prob-
lems have come up in the shop and can
work them out, with the help of the men
directly affected.
Away from Ryan and the problems of
cost, schedules, machine design and co-
ordination of manufacturing. Barton re-
laxes with good music. He has, at present,
over 400 record albums comprising the
works of both the old masters and the
moderns. In addition to record collecting
(Continued on page 17)
HE KEEPS PRODUCTION
MOVING
(Continncd from page 16)
the Production Manager is an ardent
golfer. Although he has pla)'ed golf for
only two years, he now shoots well under
100.
The next time the San Diego Shriners'
Drum and Bugle Corps marches in a
parade and you happen to be on the curb-
stone watching them pass, keep on the
lookout for a familiar figure playing a
bugle. It will be "Bart," rolling out trum-
pet flourishes, for he seems to be a man
of many talents and you never know
where he will turn up next; on the pro-
duction floor, at the golf links or quietly
at home with his wife and two daughters
listening to good music.
DOUGLAS DC-6 GETS
ADDED SPEED FROM
EXHAUST THRUST
(Continued from page 4)
propulsive thrust" is because of its approx-
imation in principle to the power obtained
by using jet reaction engines. The intensity
of the heat generated in the cylinders gives
added impetus to the gas as it expands and
is "nozzled" from the stacks. The added
power comes from the increased thrust,
which in other types of manifolds is dissi-
pated due to turning the exhaust stacks
downward so that the gases furnish no
drive to the planes in propelling them for-
ward.
In addition to the propulsive thrust of
the Ryan manifold system on the DC-6,
fully reversible propellers have been in-
stalled as a further refinement in speed
control. The reverse thrust from these
props is used to bring the plane to a faster
stop after landing, thereby lessening the
use of wheel brakes.
The comfort of DC-6s is built-in, tech-
nically speaking, for one of the improve-
ments engineered on this postwar commer-
cial carrier is its air-conditioning for hu-
midity as well as for heating and cooling.
The system has ground ventilating blow-
ers that operate automatically when the
plane is on the ground, which means that
when the airliners land in summer tem-
peratures, passengers who are not getting
off experience no sharp contrast of the air
on the ground compared to the cool air
they have been enjoying aloft.
A new Air Freighter, modelled on the
lines of the DC-6, is now planned for pro-
duction at the Douglas Company- This
plane will also be equipped with four
Pratt and Whitney Double Wasp engines,
fly in excess of 300 m.p.h. and will be
capable of carrying a payload of 1 5 tons
on a 2000-mile flight or transport 23,000
pounds of air freight non-stop from coast
to coast.
WHO WRITES JOKES? Ever wondered who rhinks up clever routines for radio comed-
ians? One such mysteryman is Zeno Klinker, No. 1 writer for Edgar Bergen and
Charlie McCarthy, and owner of a Ryan Navion. Zeno praises his Novion for those
critical moments when, as inspiration appears just out of reach, he takes to the air, and
finds the answer. Too, he needs his plane to keep up with bossman Bergen, also a Ryan
Navion owner. Comedy isn't Zeno's sole forte; he has also found time to assemble
one of the world's finest motion picture histories of the development of aviation.
CHILE'S FIRST RYAN NAVION was delivered last month to
Ricardo Robinson, Studebaker distributor in Valparaiso. Rob-
inson was accompanied on his homeward flight from San
Diego by Eduardo Sepulveda, Chilean Air Force officer. "Our
country has long needed a safe and practicol plane like the
Navion," Robinson said in accepting title from William Broth,
erton, Ryan Export Sales Coordinator. Plans call for demon-
strations of his smartly-finished '49 model throughout Chile,
with special attention given to flying clubs.
LAWYER FLIES. Henry L. F. Kreger, partner in the law firm of Squire, Sanders &
Dempsey, Cleveland, Ohio, travels cross-country by Navion, soys he wouldn't do it
any other way. Frequent trips to Buffalo and New York City for conferences with
clients head his schedule. Quick hops to Washington help in handling important
business with federal agencies. The Kreger family's recent flight to Palo Alto, Cali-
fornia, for 0 visit with daughter Paulina, a junior at Stanford University, was voted
their vocation favorite. Son Charles, an engineer with the Crane Co. in Chicago, also
enjoys taking on occasional turn at the Novion's controls.
"OUR RYAN NAVION HAS BEEN INVALUABLE . . ." writes J. B. Conway,
Portland, Oregon representative for the Coe Manufacturing Co. "Trips which
used to take several days by cor are now accomplished by Navion in a few
hours. The ability to rush replacement parts to customers has also been a great
help. The Navion recently sold a complete machinery plant by enabling us to
move key personnel rapidly."
HAULING TRUCK PARTS, attending dealer meetings and flying drivers to pick up
cars ore just a few of the uses Walter Dufresne, Dodge & Plymouth dealer in Boise,
Idaho, has found for his Navion. "The plane's a great help in covering the broad
stretches of Idaho," soys Dufresne. "And I've always held that there's nothing tjetter
in the world for a good hunting or fishing party than the Navion. I personally enjoy
most the flight to Bennett's Ranch, which sits 3,100 feet high in the mountain
country."
ORIGINAL FLYING DOCTOR . . . That's Dr. Frank A. Brewster of Holdrege,
Nebr., whose Ryan Navion is a modern successor to the long series of aircraft
he's owned since 1919, when he purchased the first plane in the U.S. to be used
by a physician for making calls. Well-known for his radio appearances and
the many magazine articles and motion pictures describing his flight activities,
Dr. Brewster is a 75-year old pilot who regularly Navions the 100 miles sepa-
rating his two clinics. A treasured keepsake is his scrapbook of articles gathered
from all over the world describing his flying.
WHEREVER AUTOMOTIVE TRADES people gather and Sam Lev-
itt's name is mentioned, someone's sure to say, "Oh, you mean the
'flying' salesman!" For Levitt's reputation as "the guy who pilots
his own airplane" has spread far and wide during his cross-country
travels. As direct-factory representative for specialty manufactur-
ers, this New Yorker flies up to 100,000 miles per year, calls his
'49 Ryan Navion the perfect soles plane. Frequent meetings with
executives of the nation's leading chain automotive accessory
stores, rubber companies and mail order houses keep him and his
sample cases regularly on the wing.
CLUB GOES NAVION. Two heads ore better than one, they say, so a decision
by many heads should be even more reliable. Members of the Los Altos Flying
Club in Los Altos, Calif., demonstrated their belief in the truth of such an adage
this month when they bought a handsome Navion. Like so many other private
flying groups ore doing this year, the Los Altos folks traded in their older two-
place ship for the bigger, more useful Navion. United Air Lines captain Gilbert
Sperry is a "busman's holiday" flying member of the Los Altos Club, who likes
to log time on the Navion between airline schedules.
NAVION IN THE ARGENTINE. "I do a lot of flying in my Ryan Navion. When
visiting my family at the seashore — some 300 miles from my office — I land near
their hotel in a recently harvested oat field. It's wonderful to think that I can actually
do a spot of work here at the plant on a Saturday morning and still hove time for
a sea bath before lunch. The more flying I do, and the more I talk with people who
fly, the more convinced I am that I hove the ideal private plane." — Robert M. Frozer,
Buenos Aires, Argentina.
BIG AND LITTLE HAYLIFT
(CoutitJued from page 10)
flights of small private planes. It has been
estimated that close to 10,000 flights were
made during the blizzard season in the
state of Nebraska alone. There are more
than 6,000 private planes owned and op-
erated by residents of the seven states
hardest hit by the cold and snow. Most of
these owners worked tirelessly during the
disaster period. Their flights proved the
inestimable value of personal aircraft in
performing the type of rescue work in-
volving crude landing strips, short take-
off areas and low-flying aerial deliveries
of food, medical supplies and mail.
There could be no more dramatic way
of presenting the job accomplished by pri-
vate pilots than to recount excerpts from
the log of Ryan Navion owner and dealer
Edward Kooper of Alliance, Nebraska.
The flights Kooper made between Jan-
uary 8th and February 7th, when all roads
around Alliance were blocked by drifts,
totalled 5,5 50 air miles. Here is a recount-
ing of the missions in Kooper's own words:
"On January 10th, I made food drops
to the Noalan Ranch, the Kooper Ranch,
the Smith Ranch; a medicine drop to the
Younkin Ranch, where four small chil-
dren were ill; and a tractor repair drop to
the Bignell Ranch. Each drop consisted of
a minimum of 100 pounds, and total time
for these flights was 2 hours, 45 minutes.
Visibility on the return of this trip was so
low that I had to follow fence lines to
reach the airport.
"On January 1 2th, I flew air and ground
liaison in my Ryan Navion for a ground
party of crawler type tractors and jeeps
opening a road for a propane gas truck,
which had been stalled in the snow drifts
around 20 miles from Alliance, since the
beginning of the great blizzard. It was
very essential that this truck reach Alli-
ance, as many residents were running short
of gas for cooking and heating.
"On January 19th, I made a morning
food and veterinary medicine drop at the
Withers Ranch. In the afternoon, I flew
Mr. Brown of Valentine, Nebraska, to his
ranch. We landed on a lake, which, even
though swept by winds, had heavily
crusted snow in drifts 6 to 8 inches high.
This gave the Navion landing gear a
rugged workout as we sometimes rode
on top of the snow where it froze hard.
"On January 30th, we made several
reconnaisance trips over isolated cattle
herds. Due to these flights, ranchers own-
ing them were able to locate and care for
them much quicker than would other-
wise have been possible."
This dispassionate account of rescue
work by just one Ryan Navion owner
should be multiplied many times to give
a full scale picture of the service owners
provided in the West's time of dire need.
Even the mails got through, if not on
time, at least not too late to bring cheer
to isolated families.
Clyde Perrin, a mail carrier who delivers
out of Alhance, was piloted by Ed Kooper
over his rural route of forty-two ranches.
In one day he dropped to the snow-bound
families along the way over a month's
back load of first-class mail, which had
been piling up in the post office since be-
fore Christmas. In an article describing
the operation, which Hugh Bunnell of the
Alliance Times-Herald News wrote, he
mentions the possibility of using air serv-
RYAN"STM"TRAINERS SURVIVE
WAR AND STUDENT PILOTS
It*s hard to wear out a Ryan-made
airplane.
Word conies from far-a^vay Hong
Kong that three Ryan STM two-place
planes made in 1940 are not only still
flying, but making money for their
owners as student-pilot trainers.
Helping to keep them in top shape is
a former Ryan School of Aeronautics
student, Bob King, who was graduated
in 1928. He is Engine Instructor for
the Far East Flying School based on Kai
Tak field, Kowloon, Hong Kong, China.
Few light training type airplanes
have had a more eventful history than
the three STM's now helping transform
beginners into capable pilots. This par-
ticular group of planes was part of a
hundred built for the Netherlands East
Indies government, which found them
extremely helpful in preparation for
the Pacific clash which appeared inevi-
table even then.
When the Japanese struck the Indo-
nesian islands the Ryan planes were sent
to Australia, where they served with
the Australian Air Force. After the suc-
cessful completion of the war and liber-
ation of Hong Kong, the Far East Fly-
ing School bid for the still sturdy craft.
At first glance the rates for flying
and engineering work at the Hong Kong
School appear to be slightly on the ter-
rific side, flying fees being listed at $96
per hour. But, after the exchange medi-
um of approximately four HK dollars
to one U. S. dollar is applied the fee
shapes up in more attractive proportion
compared to inflated prices prevalent
in the Far East.
ice to deliver mail in the future to isolated
ranches, winter and summer. It would be
much easier, the route carrier feels, to drop
labeled packets to his customers than to
make the car-wrecking trip over back
country roads for each delivery.
Amplifying some of the problems of
the blizzard rescue work, Kooper said,
"The airport hangar was unheated, but
even so, I had little trouble starting the
engine of my Navion on all of those sub-
zero mornings. Upon locating the home
of the distressed farmer or rancher, I
would circle above it in the Navion until
the owner appeared in his yard. Then I
would circle out into the wind, ease the
throttle, put on full flaps leaving gear up,
open the canopy to the first stop or farther
according to the size of the package, seek
an altitude of about 80 feet above ground
and at an air speed of 70 m.p.h. push in
full throttle. Then at the proper moment
I gave the drop order to my passenger who
by this time had the package or packages
resting on the right wing. While circling
prior to the run, I would select an open
spot of deep snowdrifts in the ranch yard
for the target."
In speaking of the Navion's perform-
ance during these package drops, Kooper
said, "I was somewhat apprehensive the
first time I slid the canopy back past the
first stop to sHp out a large package, be-
cause of the warning tag, "Do not slide
past first stop while in flight.' However,
my Navion was as gentle and responsive
as usual and showed no tendency to 'mush
in.' "
The mercy flight of one Navion owner
ended in tragedy. Dick Reed, operator of
a unique, pioneering charter flying service
in Casper, Wyoming, gave his life flying
food and fuel oil to a marooned pipe line
station in the Green Mountains of Wy-
oming. According to Reed's partner in the
flying service, Carl Potter, only the ex-
treme urgency of the situation prompted
both men to fly their planes so heavily
loaded with oil drums, and in such poor
flying weather. Reed's plane was carn,'ing
three 30-gallon diesel oil drums, two in
back and one just behind the dual controls
in front. While en route to the pipe line
station on the third flight that day, the
drums in Dick's plane broke loose from
their lashings and the forward drum
jammed against the controls, causing a
fatal crash.
The natural gas pumping station, and
the families who operated it, supphed sev-
eral small Vi'Voming communities with
heat to withstand the frigid weather. The
two partners had been flying several times
a day, under minimum flying conditions,
to bring in relief supplies. The perils Reed
{Continued on page 19)
BIG AND LITTLE HAYLIFT
(Cojitinncd from page 18)
and Potter underwent, like those of other
private plane pilots, serve to highlight the
bravery and endurance these men showed
throughout the blizzard areas for weeks
on end.
Ranchers and farmers of the stricken
areas have had the usefulness of private
planes demonstrated to them in the most
dramatic way possible, and according to
Civil Aeronautics Administrator Delos W.
Rentzel, last winter's blizzards and winds
in the West blew some good for makers
of light planes. Rentzel bases his conclu-
sion on the bales of cUppings sent the
CAA, praising the role played by personal
planes in winter relief work.
"You don't have to prove to a rancher
that an airplane is useful to him after it
has saved his cattle, staved off his own
hunger or brought him fuel when all
other methods of transportation had brok-
en down," Rentzel said.
SAFETY IS NO ACCIDENT
(Continued from page 7 )
stallation, and, if necessary, an adjust-
ment of safety guards or other devices of
an anti-accident nature.
The rapid changes in plant layout to
accommodate new contracts, like the re-
cent reorganization to install the Jet Cone
Assembly, expose new hazards. It usually
means the machines which have been
moved must again be studied in their new
location to uncover any hazards not found
before. All changes within the plant mean
a constant pohcing job on the part of
everyone concerned with safety to see
that any hazards exposed are properly
guarded.
There is more to industrial safety, too,
than just the committees, foremen, post-
ers and rules. Any Safety Engineer must
have a background of industrial engineer-
ing. In the case of both Morrie Clancy,
Supervisor of Safety and Welfare, and
Herb Rawlings, this requisite has been
met. During Rawlings' six years with
Ryan he has spent two years in the Safety
Engineers' office. He has had two courses
from the State Industrial Committee on
safety engineering and another from the
Extension Department of the University
of California. During Clancy's seven years
as Safety Engineer, preceding Rawlings,
he took numerous Extension courses. The
two are also familiar with all operations
in the plant, from having made a study
of all processes in use on the shop floor, as
well as the machinery in use, its accident
potential and method of safeguard.
The type of accident which causes more
loss of working time is another factor to
be studied for any industrial safety pro-
gram. According to Morrie Clancy, most
minor accidents in the aircraft industry
involve the eyes and fingers. Cause of
these accidents is usually the worker's
careless use of eye protectors or gloves.
Most common major accidents are back
strains, resulting from someone's improper
lifting technique, or being too proud to
ask another's help when a heavy piece of
equipment has to be moved.
The purpose of any safety program is
to cut down, if not completely eliminate,
these accidents so that the individual may
enjoy a full paycheck each week, instead
of languishing in the hospital collecting
only a small sum in compensation for the
time he misses away from the machine.
But no amount of lecturing, foremen's
warnings, list of safety rules, posters or
committees can decrease the accident rates
if the individual lets down his guard.
"Safety is a state of mind," is a slogan,
the importance of which cannot be
stressed enough. The next time you have
occasion to use a telephone within the
plant, glance at the center of the dial and
remember, he who gets careless may be
the subject of someone's having to dial
those three red numbers listed under
"EMERGENCY."
Why a 5 Year Procurement Plan?
PRODUCTION OF NEW COMBAT PLANES
MUST BE SCHEDULED FAR AHEAD OF NEED
16 MOS.
AIR FORCE OR
NAVY ANNOUNCE
SPECIFICATIONS.
COMPANIES SUBMIT
DESIGN AND BIDS
14 MOS.
WINNING
COMPANY
BUILDS
EXPERIMENTAL
MODELS
12 MOS.
TESTING
EXPERIMENTAL
MODELS
TOOLING OF PLANT,
PARTS PROCUREMENT.
START OF
PRODUCTION
START OF
DELIVERIES,
FURTHER TESTING
MORE THAN 48 MONTHS FOR A NEW FIGHTER MODEL
What the Other Man Thinks
BIG JOBS. BIG TOOLS
"Two workmen vrere watching the operation ol an immense piece ol machinery Twhich
shoveled fifty tons of earth in one scoop. One of them said: 'Bill, if it weren't for that
blasted shovel, 500 of us might be busy with our spades.'
" 'Yes.' answered Bill, 'and if it weren't for our spades. 1,000.000 of us might be busy
with teaspoons.' "
— Detroit Purchaser
HOLIFIELD CALLS FOR STABLE AIR PROGRAM
"The ^vanton. seemingly unthinking dissipation of our nation's aircraft ^worker
skills could very well contribute to a national disaster if it is allowed to continue.
"The loss of these skills results from the recent cut-backs in airplane production
orders by the Air Force, which in turn is brought about by proposed budget cuts
in airplane procurement and the resulting disruption of the five-year air power
plan adopted by Congress during its last session.
"These cut-backs and the lay-offs of thousands of aircraft workers brings up the
whole problem of sound planning in our air power program and the absolute
necessity of achieving some kind of steadiness in the procurement of aircraft.
"Steadiness is needed not only to avoid the costly and perhaps disastrous dissi-
pation of aircraft worker skills, but also to provide more units of airplanes for less
cost to the government and its taxpayers, and to properly maintain aircraft manu-
facturing facilities in a state of readiness so that they can be vastly expanded
when and if needed."
—Representative Chet Holifield (D., Calif.)
NOTHING BETTER!
"There's nothing that Communism can do for the world that Capitalism isn't already
doing better!
Communism delivers;
Work - or - starve and the
dreadful security of a job
for life in a slave labor
camp.
Communism promises
Security
Capitalism delivers:
Social security; vrages en-
abling a man to save for
his future; a standard of
living higher in the worst
times than Communism
gives at its best.
"Come to think of it, what else does communism even promise? But it delivers a great
deal more — ballots with only one name on them; prison camps if you stay away from
work; 'homes' of one room for entire families; government dictated wages and prices so
fixed that you will never rise above a bare and barren existence: riches for a few
bureaucrats who keep themselves in power, poverty for everyone else; constant fear,
frustration, hopelessness wrhich only death can end.
"And yet there are people, who call themselves Americans, working, scheming, plotting
night and doy right now to force these 'blessings' of communism onto you and your
children."
— Warner and S'wasey
Manufacturers of Machine Tools
A FUTURE IN YOUR COMPANY?
"Would you like to work best in a department that is growing in size every day.
where new jobs become available as the working force expands, where new equip-
ment makes work easier to do, vrhere costs are low and are becoming lower — in
short, where a profit is being made?
"Or would you rather be in a department vrhere vrork tends to be spotty, where
equipment is old, where contraction is taking place, where costs are high arid
where little profit is being made or a loss suffered?
"The best jobs from the standpoint of steadiness, where the greatest opportunity
for advancement is present, are in the department, the plants, and the companies
that are earning the greatest profits. High profits result from efficient operations.
"The company with the highest profit in an industry is the company that is most
likely to grow. It attracts investors who put up the money for plant enlargement.
And low costs that make possible high profits come only from excellent equipment
and an able team of employees. Most anyone can be proud if he can say: 'My
company earns the largest profit in the industry.'
"There is no permanence and no future in a job with a loser on the way to
bankruptcy."
— E. J. Hanley, Vice President and Treasurer
Allegheny Ludlum Steel Corporation
"I WISH YOU WERE A MILLIONAIRE"
"This may sound crazy in this day and age. but I wish there were 100 times as many
millionaires in this country as there are today.
"I wish you were one. I wouldn't mind being one myself.
"My theory is that almost every millionaire helps other people make money. Whether
you like millionaires or not — most of them build businesses, set wheels turning, give jobs.
"I don't mind if you make a million dollars, if. in so doing, you add to the general
activity and prosperity of America. The amount of money to be mode in America is not
limited. We could make a total of 300 billion a year if we all worked harder and had
good, energetic leadership."
— Don Hero!j
LOCKHEED P2V "NEPTUNE"
RETRACES NC-4 FLIGHT ROUTE
Last week, May 8th to be exact, the
Navy's "Truculent Turtle" took off from
the Naval Air Station, New York, for its
commemorative flight to Plymouth, Eng-
land, via Newfoundland, the Azores and
Lisbon, Portugal. Just 30 years ago this
date the famous Navy seaplane, the NC-4,
flew this route in the first crossing of the
Atlantic.
The Lockheed-built P2V-2 "Neptune"
is the plane which holds the world non-
stop distance record of 11,23 6 miles from
Perth, Australia, to Columbus, Ohio, set
on October 1, 1946. The record was set
with Commander Thomas D. Davies,
USN, as pilot. Commander Davies also
flew the historic New York to Plymouth
flight, accompanied by Admiral A. C.
Read, USN (Ret.), pilot of the historic
NC-4 on its flight in 1919.
The "Truculent Turtle's" flight cov-
ered the same route as the NC-4, with
the exception that there was only one
stop; in Lisbon. It landed in Plymouth
May 9.
P2V "Neptunes" are equipped uitb
Ryan ntanifolds.
C-74 CARRIES RECORD
NUMBER OF PASSENGERS
A new record for a transatlantic plane
passenger load was set May 4, when a
Douglas C-74 Globemaster hauled 82
homeward-bound U.S. airmen from Mar-
ham, England, to Brookley Field near Mo-
bile, Alabama, home base of the plane.
The Globemaster carried home airmen
due for a period of duty at U.S. air bases
and has returned to England with others
completing their stateside tours.
The first leg of the return trip was to
Lagens Base in the Azores, 1420 miles
from Marham. From the Azores, the plane
flew 1862 miles to Bermuda and then
1198 miles to Alabama.
The C-74 has a wingspan of 173 feet
and its tail assembly towers over a four-
story building. The plane made the 4480-
mile crossing in 27 hours, at an average
of about 16^ m.p.h. The plane carries 125
fully equipped combat troops or 30,000
to U1,000 pounds of cargo.
Douglas C-74s are equipped uitb
Ryan-built exhaust collector systems.
JET PLUS PROPELLER
(Continued from page 6)
The XAJ-1 will combine two Pratt &
Whitney engines with but one G.E. -Alli-
son J-3 5 turbojet. According to recent
press releases this plane will be much faster
and able to carry a heavier bomb load than
any carrier-based type.
There was considerable skepticism six
years ago when the idea of the composite
powered plane was first discussed. The
British, themselves responsible for the jet
engine, toyed with the idea, but dropped
it as impractical. Then the U. S. Navy's
Bureau of Aeronautics put the plan up
for study, and Ryan engineers and pro-
duction people came back with the "Fire-
ball" as a practical answer.
Here was a plane which blended the
best qualities of piston and jet engines.
The FR-l's propeller-driving engine gave
it short take-off and excellent maneuver-
ability characteristics, plus the economy
of fuel necessary for long range. It's jet
engine, not ideally suited as the sole source
for powering a carrier-based fighter, be-
cause of longer take-off run and high fuel
consumption, was combined with the pis-
ton engine to give a high, sustained rate
of climb and top speed under combat
conditions.
It is interesting to conjecture what suc-
cess the Fireball-type of fighter would
have in intercepting the high-flying B-36
bombers. There has long been an argument
as to whether or not jet fighters could
satisfactorily intercept and maneuver
against high-flying bombers, due to the
difficulty of making sharp turns, in the
high altitudes and thin atmosphere. A
more maneuverable combined jet and pro-
peller type fighter may or may not answer
this tactical problem.
As the new models of these compositely
engined planes are turned out and join
our ever-expanding air fleets, Ryan can be
justifiably proud of the spade work its
engineers, designers and builders did on
the composite-engine type of plane now
proving of such value to the services.
PACESETTERS for dibtnbutor and dealer participation m shows and exhibitions, Anco,
European Ryon Navion distributor, this month displayed a beautiful Italian Cream
1949 model at the Paris Aviation Salon. Famed as the world's largest and most
important aviation exhibition, the two-week Salon attracted 500,000 visitors, drawn
from every part of the globe. Recognizing the event as an aircraft market as well
as a showcase, Capt. Henri de Montmarin, a managing partner of Anco, kept another
Ryan Navion at a nearby airfield for demonstrating to interested persons.
FLYING OYSTERS. "Luscious Louisiana oysters and shrimp
delivered from bayou to dining table in o matter of hours,"
reads the copy for Bill Eberhart's FLYING CHEF advertising.
Adding such interesting cargo flying to the many other phases
of his Louisiana Aircraft business, this hustling distributor
keeps seafood-laden Ryan Navions on the go between the
bayous and bays near Patterson, La., and his Baton Rouge
deep-freeze lockers. Bill, himself, and his right hand man,
Jack Rogers, ore aerial chauffers for the salt-water delicacies.
NEW MINNEAPOLIS DEALER. Naas Air Service now fills the long-felt need for
aggressive Ryan Navion representation in the Midwest's Minneapolis stronghold. Oper-
ating a downtown office in addition to their headquarters at Flying Cloud Field, Dave
and Vernon Naos, while helping to swell '49 Ryan Navion sales, ore also busily serving
Minnesota's many present Navion owners.
HAYLIFT NAVIONS. Aircraft Service Company, distributor in Boise, Idaho,
worked two Navions overtime this winter as mercy ships, hauling food to cattle,
horses, and sheep snowbound in the Idaho hill country. ASCo pilots taking part
in "hoylift" and "foodlift" programs included Les Randolph, Glenn Higby,
Glen Eichelberger, Howard Jeppson and Robert Scott.
"PLAY BALL!" Teams of the Eastern Professional Baseball League see a great deal
of league prexy. Tommy Richardson, who flies the circuit in a Ryan Navion. Richard-
son is a regular charter customer of John Abiuso, Horrisburg, Pa., Ryan Navion dealer,
whose 22 years in aviation have convinced him that charter jobs are the surest road
to airplane sales. Abiuso pilots Richardson and other league officials around their
Connecticut-New York-Pennsylvania territory several times a season, seeing to it that
they never miss a playoff or league meeting.
TWO PAY-OFF soles techniques are working for Metcalf Flying Service, Inc.,
dealer in Toledo, Ohio. Tommy Metcalf, president, first carefully screens his
Ryan Navion prospects, selecting those he believes worthy of an all-out invest-
ment of his time and energy. To these, he devotes as much as o full week
with a Ryan Navion demonstrator. He takes them practically anywhere at any
time, for business and pleasure, confident that through actual cross-country
flying they will become convinced of the Navion's advantages as fast, com-
fortable, economical transportation. The second port of his formula calls for
on active and continuous campaign of teaching Navion owners how they con
obtain the greatest utility from their planes. Special emphasis is again placed
upon increasing their cross-country experience. Token of success in the latter
direction are his customers' log books which show that after a year or less of
ownership, the Navion owners ore flying to all parts of the country.
"SO CONVENIENTLY LOCATED a 30c bus trip takes you to the
heart of Manhattan in 35 minutes," soys Bob Hewitt, Mallard Air
Service prexy, of the new facilities his organization occupies at
Teterboro, N. J. Other features are 300,000 square feet of paved
romp, more than 8,000 square feet of hangar space. A comfortable
customer lounge, and a country club complete with bar, grill and
restaurant close by, add to the pleasure of a stopover with Mallard.
"We've on exceptional brand of service in store for Navion owners,"
Bob promises.
NAVION AMBULANCE. Two new Ryan Navions will soon be assigned ambu-
lance duty with the Sonidod Militar, Uruguayan government health agency.
Miller, Medeiros & Bastos, distributor in Montevideo, completed the transaction.
b"^
MAY 25, 1949 VOL. 10, No. 5
Published By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
.... Frances L. Kohl, art and production editor Robert F. Smith, Navion news editor
Don Doerr, chief photographer William Wagner, editorial director.
^^^mmmmmm
lichard Timmis, editor
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER: If addresstc has removed, and ne
addr<
for
»'hich
t.fy sendci
27990
R. K. BRAITHWAIT
4071 HAINES
SAN DIEGO, CALIF,
Sec. 562, P. L. SC R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
IN A CLASS BY ITSELF FOR SAFETY,
for easy flying, comfort, ruggedness, too!
BIG WINDSHIELD for perf
visibility...5eedownl2 degi
SENSITIVE ALTIMETER
DAMPENED FUEL GAUGE
for- occurate fuel
quantity readings.
Some of the many sofety feotures |
of tfie thorougfily equipped Ryan \
I stondord tnstr\jment panel 1
BEHIND THE WHEEL of the Ryan Navion is the only place to learn
how safe it is, how easy to fly. There's a reason why Navion gives
you more of these vital qualities. Good aircraft design is a blend-
ing of desirable features. In the design stage, the dominant features
of the plane to be produced are selected . . . aU other features
RATEOf-CLIMB
MANIFOLD PRESSURE
GAUGE for efficient,
economical engine
performonce.
VARIABLE PITCH
PROPELLER, like shift-
ing gears for fast
getaway and climb;
DUAL
FUEL SYSTEM with air-
liner-type auxiliary
pump arrangement.
follow. Navion is big and fast. It is rugged and hardworking.
But . . . first and foremost, it is safe and easy-to-fly. That's the
way it was designed . . . the way it's built. That's why it's first
choice with more and more businessmen who fly everywhere.
And here's what makes it that way . . .
BIG, FULL-DEFLECTION, high lift flaps de-
liver landings at only 5-i m.p.h. with full
load and no wind. Only 875 ft. needed to
clear a 50-ft. obstacle— landing or take-off.
RUGGED, WIDE TREAD tric\cle gear features
oversi/c tiros and stccrahle nosewheel.
Deep-stroke shocks and equalized hy-
draulic brakes make ground-handling easy.
/
INTERCONNECTED RUDDER AND AILERON
give you "two-control after take-off." yet
you have rudder when you want it. Navion
forgives pilot errors short of foolhardiness.
900-FT. PER MINUTE initial rate of climb
is delivered by Navion's husky 205 h.p.
engine. Dependable dual fuel system, like
modern airliner's, is standard equipment.
FULL AILERON control understalling speeds,
with Ryan Navion! Rugged, stall-resistant,
all-metal wings are "built like a bridge"
. . . and that means real safety for you!
SMOOTH, "IN A GROOVE" flying even in
rough air. . . cruising speeds up to 155 m.p.h.
Navion delivers 800-mile economy range
with auxiliary underseat fuel tank installed.
NO OTHER PLANE COMBINES
SO MANY FEATURES SO WELL
REPORTER
aft and side motion of the tailpipe as
well as the up and down motion while in
flight. One portion of the tailpipe was
attached to the airplane structure and one
portion to the engine. Ted Hacker, Ryan
Manifold Design Engineer, solved iIms
thorny problem of transverse motion by
devising transversal seal rings which fitted
between the engine and the plane's struc-
ture.
Because of careful planning, this ex-
haust system, prototype for the present
Ryan ejector-type installations, required
no reworking or design changes after
operational tests, but there were tremen-
dous problems involved in the construc-
tion of the assembly.
Of the fourteen large, stainless steel
sections which made up the final assem-
bly, some were as much as six feet in dia-
meter. Biggest headache was holding these
huge sheet metal parts to fine tolerances
during welding, heat-treating and assem-
bling.
At the time the Typhoon was being
tested, Claude Whitehurst, now Metal
Products Engineering Designer at Ryan,
was with Wright Aeronautical. He
worked as configuration and powerplant
designer for the installation of the T-3 5
in the B-17 when it was first tested, and
helped solve the problem of a special
starter for the engine when the plane was
on the ground.
Largest jet exhaust system dworfs man standing to left. Some
sections of this Ryan-built collector measure six feet across.
Biggest Ryan Jet Engine Assemlily
Only recently has the Air Force per-
mitted release of these pictures of the
largest tailpipe assembly ever built for a
turbojet-propeller installation. Now the
story of Ryan ingenuity, inventiveness
and manufacturing skill can be told.
Several years ago Wright Aeronautical
Corporation began work on an experi-
mental gas turbine-propeller engine, re-
ported to be one of the largest in the
world, with a thrust said to be in excess
of 5,000 pounds. They called on Ryan
engineers and workmen to turn out the
largest tailpipe assembly ever constructed
to carry off the fiery exhaust gases and
provide jet thrust for the engine. In ad-
dition, this exhaust outlet system was so
designed as to create a jet pumping action
which provided forced cooling for the
engine shroud and oil-cooling systems.
One of the design problems Ryan engi-
neers had to conquer was the forward.
This huge Wright T-35 Typhoon gas turbine propeller en-
gine shown here in the nose of a B-17 Fortress developed
tremendous power. Ryan built exhaust system for Typhoon.
»
1 ]
DRILLER'S FLYIi
Appell Drilling Company puts
Navion to rugged use hauling
parts and technicians
THERE isn't a harder working or more
essential piece of machinery owned by
the Appell Drilling Company of Alice,
Texas, than their Ryan Navion, which is
used as a "jack-of-all-trades" cargo and
personnel transport.
For over a year the company has de-
pended on the all-metal, four-place plane
for servicing their oil well drilling rigs
scattered over the important Southwest
and Gulf Coast areas of the Lone Star
state.
W. O. "Bill" Poole, veteran pilot and
"tool pusher," has done most of the fly-
ing between these two widely separated
general areas as well as on the shorter runs
between office and rigs in a single sector.
From his 500 hours experience at the Na-
vion's controls comes a fresh story of a
modern business plane's remarkable utility.
Every day, usually in company with
Bill Appell, the owner, or some other
executive of the firm, Poole flies from
their main office in Alice to one of the
field sites where Appell rotary drills are
employed in the steady, penetrating
search for precious petroleum. So routine
has use of their Navion become, the Ap-
pell folks now are as used to air travelling
as they formerly were to covering their
rough Texas territory in trucks and jeeps.
"Yes, we've had so many 'important'
and 'unusual' trips in our Navion, we long
ago gave up tiying to set apart any par-
ticular ones," says Bill Poole. "Use of the
plane is simply routine business practice.
"A lot of our jobs are located in the
remote and hard-to-get-to brush country.
We've made air transportation in such
cases an easy matter by often going in
with a bulldozer immediately and clearing
our own small landing strips right along-
side the rigs.
"To keep one of these big rigs working
without a complete shutdown, which usu-
ally lasts at least 48 hours, we fly in re-
pair parts to handle machinery break-
downs. We even do this at night, taking
special care to make our navigation good
and sharp.
"Making a night landing on one of our
short 1,000 to 1,500-foot unlighted strips
isn't without its tough moments, even
with an easy-to-fly ship like the Navion.
We frequently have to make a second pass
or very low turn — a maneuver which our
plane does very nicely.
"Hauling heavy parts and drilling bits
to get a rig started requires lots of these
on-the-scene deliveries. If, at a new setup,
there isn't some sort of clear area, road or
other place half-way suitable to land on
close up to the rig, we take a bulldozer
and knock out a strip about 1,500 feet
long."
In looking over the whole field of their
operations, Poole figures that about 8 5 per
cent of all their landings and take-offs are
in and out of isolated, unimproved places
where there's only 1,000 feet or less of
open ground. Highways and small coun-
try roads with trees on either side many
times serve as air fields.
"There are times, too, when we fly
along the highways looking for an over-
due, broken-down truck that is loaded
with badly needed pipe. When there isn't
a small clearing handy where we spot the
missing vehicle, we land right on the high-
way itself. That way, troubles get solved
fast, as arrangements are quickly made for
the repairs which will get the truck going
again, or will make possible speedy trans-
fer of the cargo to another vehicle."
Typical of the Appell jobs is the Con-
tinental DriscoU B-3 8 now being drilled
for the Continental Oil Company in Du-
val County, just west of Benevides, Texas,
where Poole flies his boss for conferences
with the Continental executives and field
superintendents, as well as for regular in-
spection of construction work in progress
by Heldt Brothers Contracting Company,
well-known oil field and road builders.
Another large rig has been erected on
the north edge of Mathis Lake northeast
of Alice. To reach this site with a surface
vehicle from the main office takes a rough
and dusty 2 Vz hours, while the Navion
completes the trip in a fast twenty min-
utes. After buzzing the rig as a signal
the boss has arrived with tools and special
instructions, Poole sets the plane down
on an improvised strip they've carved out
of heavy brush with the ever-present bull-
dozer.
Length of the drilling rig runway,
which edges right up to the base of the
rig and trails off at the end into the lake,
is about 1,000 feet, with width varying
between forty and fifty feet. Tight quar-
ters, a loose top soil surface and slightly
rolling terrain offer a pretty tough test,
which the husky, tricycle-geared Navion
takes in stride, having completed 200
landings on the field without a single
mishap.
On an ordinary flight to the lake loca-
tion, Poole will carry as many as four 75-
pound drill bits in addition to passengers.
(Continued on page 15)
So that Navion could carry its
cargo directly to the location
the Mathis Lake landing field
was placed as close as possible
to drilling rig. Strip touches
lake at lower right hand corner.
Pilot Bill Poole, left, talk-
ing to bulldozer operator, has
just landed owner Bill Appell,
right, on dirt rood adjacent
to drilling site. Navion often
has to use makeshift runways.
If personnel or equipment ore
needed at any spot in a hurry
scrub brush or rough roods are
no problem for rugged Navion.
Below, another country rood
landing near oil well workings.
^
R. J. Fullsrton, above, runs anoly-
sis on spectrograph to determine the
chemical composition of metal sample.
Because one of Ryan's most important
departments could quickly dream up and
develop a special anti-scaling compound,
the company landed a very important con-
tract which otherwise might have b;en
lost had some unusual specifiications not
been met. The compound this department
concocted is a liquid slurry, jocularly
known as a "mud bath," which protects
important stainless steel parts while they
are being fabricated and eliminates the
scale which otherwise accumulates on
metals during heat treating processes.
The Laboratory, is the group of inven-
tors, testers, compounders and general,
all-around alchemists called in to solve
difficult problems of a metallurgical or
chemical nature. The "mud bath" they
developed was to coat General Electric
jet cone parts as they passed through pro-
duction to insurance their delivery in a
completely scale-free condition. Almost
daily,, this group works out a new way, a
cheaper way or a better way to make the
manifold or Navion parts, which are the
lifeblood of the company's economy.
Supervision of the myriad jobs per-
formed by the Laboratory is in the cap-
able hands of Will Vandermeer, longtime
Ryan experimental designer, engineer and
technician. All the standards of perfection
and accuracy which govern the operations
of most of the machines in the plant are
Will's concern, as well as the control of
all processes such as plating, pickling,
anodizing and salt baths used out on the
line. In addition, this inventive Dutch en-
gineer is in charge of research on new
ideas and techniques for the improvement
AIRCRAFT SCIENC
Complex problem all in a day's tvork for\
Ryan inventors and investigators
The 120,000 pound stress machine is used by W. M. Cottrell to test swivel joint.
:lab
of Ryan products; no small chore. Assist-
ing Vandermeer in the general supervision
of the Laboratory is Bert Holland.
Testing is probably the Laboratory's
most important job. Almost all new metal
alloys developed for manufacturing use
arc given a gruelling workout by the
Laboratory, always on the alert for a
metal which will improve manifold, jet
engine or airplane quality, speed produc-
tion or cut costs.
An example of the Laboratory's scien-
tific acumen was the early use of 19-9 DL,
a special corrosion and heat resistant stain-
less alloy, manufactured by Universal
Cyclops for exhaust systems. Almost two
years ago the Ryan lab put samples of
this alloy through every known test, to
determine its strength, resistance quali-
ties and chemical structure. Results
showed the superior properties of 19-9
DL and the Laboratory recommended its
use to the Engineering Department. This
Many production problems ore solved by difficult onolyses
like one B. W. Floersch, chemical engineer, is conducting.
Novion radio installations ore carefully checked by radioman
Doug Erickson in copper-lined room next to instrument shop.
Crystalline structure of small particle of metal is revealed
to Wilson Hubbell by microscope on metallograph he uses.
Elements comprising make-up of a metal sample are deter-
mined by comparing spectrum lines of this densitometer machine.
good judgment improved Ryan manifold
quality in no small degree, proving that
alert scientific investigation pays off for
both producer and customer.
A tour through the Laboratory is com-
parable to a visit to an engineering school;
something resembling Caltech, MIT or
Cornell, but on a smaller scale. Besides the
chemical section and metallurgical depart-
ment, Ryan maintains a complete instru-
ment lab, radio repair facility, physical
testing section and experimental plating
room.
To the right, as one enters the lab sec-
tion of the Main Factory building, is the
instrument shop. Here, surrounded by
clocks, dials, computers and other in-
volved gadgets, sits Win Alderson. He's in
charge of this facility, assisted by J. H.
(Continued on page 12)
Clara Livingston, Ryan Navion dealer, flies one of her planes over the harbor
of Son Juan. The Novion is ideal she finds for island hopping, as well as
trips fo Miami and other mainland cities from Dorado Airfield in Puerto Rico.
toba with their distributorship. In addition
to selling Navions, they run their own
flying school and private charter service.
McTavish, who flew six years with the
Royal Canadian Air Force, was recently
rated one of the two best private instruc-
tors in the Dominion. Before joining the
R.C.A.F. in 1939, he flew two years as a
commercial pilot. The McTavish's school
shares with three others the highest pri-
vate rating of any Canadian flight instruc-
tion organization.
Three flight instructors and three
mechanics work for Chinook Flying Ser-
vice, which has a large hangar and main-
tenance and repair facilities at the Cal-
gary Municipal Airport.
It takes some humping to cover the
vast reaches of western Canada, either as
a sales organization or on charter flight
service. Only one out of every twelve
landings Chinook pilots make on charter
flights are at regular Canadian airports,
the rest are on rough fields or dirt roads
near the homes of their passengers.
On a recent visit to the Ryan factory
in San Diego, Eustace Bowhay, former
(Continued on page 14)
ISLAND HOPS AND PRAIRIE LANDINGS
They're flying Navions in Calcutta and
Paris, Rio de Janeiro and Pretoria, as well
as here at home, largely because of the
salesmanship and push of our foreign dis-
tributors and dealers, of whom Ryan has
twelve. The story of two of these com-
panies might serve to illustrate the prob-
lems and successes of our far-flung repre-
sentatives.
As far away as Calgary, Canada, D. F.
McTavish and his wife are selling Navions
to wheat ranchers, oil men and western
Canadian business firms. At the other end
of the continent, in Puerto Rico, Clara
Livingston, at her airfield near San Juan,
is demonstrating and selling the personal-
business plane to sugar plantation owners,
manufacturers and importers.
These two foreign sales representatives
of Ryan are officially known as Chinook
Flying Service, Ltd. (that's in Canada)
and Dorado Airfield. Both Navion sales
organization heads have unusual back-
grounds as well as years of flying experi-
ence which eminently qualify them for
their business ventures.
In Calgary, Franz and Mrs. McTavish,
cover the entire provinces of Alberta,
British Columbia, Saskatchewan and Mani-
Ryan representatives in Canada and
Puerto Rico push use of versatile Navion
Franz McTavish, owner, and Eustace Bowhay, chief pilot for Chinook Flying Ser-
vice, Ltd. stand in front of large hangar company maintains in Calgary, Canada.
S^Ji
^^J^
'240" AHEAD WITH
ALREADY becoming .1 familiar sight
at airports around the world as
present large orders are filled, the 40-
passenger, 300 m.p.h. "240" Convair-
Liner brings many air travel improve-
ments into the twin-engine field with in-
creased speed, pressurized and air-condi-
tioned cabins and improved operating ef-
ficiency.
Ryan Aeronautical Company's wide ex-
perience in the design and manufacture of
stainless steel exhaust systems has been
incorporated into the powerplant config-
uration. Its specially designed manifold
harnesses the energy in the exhaust gases
to help provide a claimed increase of from
10 to 12 m p h. through jet propulsive
thrust.
Reaching out to tap each of the 18-
cylindered, 2400-h.p. Pratt and Whitney
engines like a silvery octopus, Ryan's in-
geniously built 19-9 DL corrosion-re-
sistant steel manifolds coil backwards
from exhaust ports to make productive
use of what otherwise would be wasted
blasts of the flaming gases. More than 3
feet in length, each manifold consists of
outlet sleeves, stack bodies, nipple sec-
tions with 3 -bolt flanges and connecting
tubes.
Smooth working teams under Welding
and Pre-jig Foreman Claude E. Coppock
and Manifold Assembly Lineup and Jig
Foreman Joe Love has maintained an
accelerated flow of parts, each step of
processing receiving rapid but careful
handling.
Exhaust gases are discharged at 1600-
1800 deg. Fahrenheit, and at velocities up
to 1500 m.p.h., into bell-mouthed ejector
tubes carried through the cowl over the
upper surface of the wing to the trailing
edge. High velocity of the gases into the
bell-mouth creates a venturi effect which
in turn produces the necessary pumping
action to suck cooling air across the en-
(Continucd on page 17 )
The novel "orange-peel" cowlings surrounding the Convair-Liner's two Pratt and
Whitney 2400 horsepower engines are made in four sections. Each is hinged ot
the firewall, enabling mechanics to reach any part of the powerplant quickly.
Ernie Simonson, Assistant Foreman, and
Joe Basso of Manifold Assembly, apply
heating torch to a 240 exhaust system.
Cut-away engine nacelle shows compact-
ness of Ryan-built stainless steel ex-
haust monifcld on new Convair-Liner.
PRECISION ON THE MANIFOL
Patience, too, is for sale at Ryan, along
with exhaust manifolds, jet components,
Navions and other products. Anyone ob-
serving the final assembly of Ryan-built
collector systems will have to admit that
the infinite care, detailed inspection and
hours of fitting, welding and cutting re-
quire this virtue in large quantities. It is
of the utmost importance in the success-
ful completion of a manifold, for they are
precision-built products, requiring long
research and planning, in addition to
skilled workmanship.
When the numerous segments of the
manifold are trundled in from the pre-
jig shed they resemble nothing so much
as parts of a gigantic metal jigsaw puzzle.
It is no pun to say that they are first
fitted into jigs to begin their journey
down the line to the Shipping Depart-
ment. It is a highly skilled technique, the
setting up of jigs (metal clamps and
braces which hold the manifold parts into
place for their fitting), and good jig
assemblers must have experience and a
competent knowledge of manifold con-
struction features. An exhaust collector
system isn't something which is just
thrown together.
Jigs are set up from blueprints which
are replicas of the engine parts the mani-
fold must fit. Every clamp and brace of
the jig is checked and re-checked after
being attached to the jig tables. Tolerances
are fine and cannot vary more than
l/16ths of an inch or the manifold part
would have to be reworked.
The sections of a collector system, be-
fore they reach Ray Ortiz's Final Assem-
bly Department, are carefully formed.
They have been spot and arc-welded sev-
eral times and checked all along the way
for defects in construction. When the
large, semi-circles of tubing reach the as-
sembly jigs their ends and exhaust ports
must neatly dovetail with each other.
After the assembler has tapped and pulled
them into the exact position they will hold
around the engine they are eventually
destined to serve, he fits the hangers to
each section. These hangers are actua'ly
small steel fittings by means of which the
manifolds are secured to the motor or en-
gine mount. When the hangers are accu-
rately fitted, a welder steps in and neatly
tacks them to the part. Following this
operation, flanges and other small parts
are spot welded to the sections. The flanges
are where the steel clamps which hold the
various sections together are placed when
the manifold is fitted to the engine.
All these small parts, which are actually
accessories tacked on to the collectors,
are built in the Small Parts Department,
under Foreman Floyd Bennett's watchful
eye. There are two types of these parts,
In a coordinoted small parts operation. Art Moore hand rolls light
sheet stock, A. O. Gilmore spotwelds and A. H. Richards flash welds.
This large, stainless steel part in elaborate jig assemt '
section of a B-50 manifold. Dee Castleberry is torch noi:
PRODUCTION LINE
one
zing.
(L. to R.) Sam Fast, Harlan Branch, Bob Forton and John Gavin
truck completed manifold sections from assembly line to Shipping.
both of which are first cut in the Fabrica-
tion Department. The first type is blanked
and formed into the shape required on
large punch presses. The second type is
formed by rolling machines and the loose
ends welded together to make a stainless
steel band.
At the lathes in this department, fit-
tings are cut, bored and faced into the
desired shapes. Ball and socket fittings are
also shaped and welded here before going
to the final assembly lines for fitting.
The entire section is so laid out that there
is a smooth sequence of operations, with
no hitches between one process and the
next. For example, a flat piece of steel
about four inches wide is rolled on a hand
roller. It is dropped by the operator into
a cart and moves only four feet to a spot
(Continued on page 1 6)
CHIEF INSPECTOR and HEAD COACH
As the Ryan Reporter chatted with
Arthur S. Billings, Sr., "Bill" to everyone
at the plant, a cigarette ash inadvertently
drifted to rest alongside the ashtray on
Bill's desk. Quick as a flash, the offending
ash was whisked away, the tray dumped
into the waste basket, desk straightened
and the interview resumed.
The foregoing is not told in order to
depict B.llings as fussy, but only to show
you what solid indoctrination in the Navy
does toward forming one's habits and
character. In the service, bunks, cabins,
decks, offices — all must be kept "ship-
shape." Offending ashes, spilled grease,
every evidence of landlubberlv conduct is
carefully kept to a minimum. Efficiency,
neatness, precision — a'l count in the
Navy, and Bill, a former Navy man, has
carried this training over into his present
job at Ryan: to-wit. Chief Inspector.
This position means assuming the ulti-
mate responsibility for the final perform-
ance of all Ryan-built products. The
smallest detail of a manifold clamp to the
final test flight of a completed Ryan Na-
vion before its delivery have to be checked
and passed by the Inspection Department's
eagle-eyed crew of 120 men and wcmen.
(Continued on next pa^c)
10
ASSEMBLY BUILDING IMPROVED
Work has recently been completed resulting in major structural
changes in the Final Assembly building at Ryan Aeronautical Com-
pany. Two major engineering and construction jobs have altered the
interior of the structure to lengthen the usable life of the building
and save much space on production lines.
Final Assembly was once considered by many engineers to be the
largest wooden clear span structure in the world, being 5 76 feet
long and 2 00 wide, but can claim that distinction no more. During
the past month the Walter Trepte Construction Company, San Diego
contractors, have been placing 29 "H"-shaped steel columns (shown
to the left in the picture above) beneath the centers of the wooden
trusses which hold up the roof of the building.
The reason for reinforcing the beams with the steel columns,
according to Durward Palmer, Ryan Plant Engineer, is to add to
the company*s long range production facilities. The work had been
planned for some time but had to a-wait clarification of the status
of war plant buildings before the $65,000 engineering job could
begin.
When Final Assembly was built in 1943 the original design called
for steel roof trusses. The scarcity of steel, however, during the war
years, made substitution of wood necessary. There are 115,200
square feet of space under the building's roof and 3 1 trusses span
the floor area, but only 29 carry any appreciable load; the number
of steel columns erected.
To the right in the photograph is shown the ne^v monorail system
recently added to the Navion assembly line in Final Assembly. By
using this overhead rail system the -work of mating wings to fuselage
and installing engines can be expedited and much floor space saved.
The monorail covers a floor area which measures 3 0 by 3 2 feet
and the space saved by shifting engine installations, as well as other
Navion production line facilities, will now be used as areas for the
Boeing C-97 Stratofreighter and 3 77 Stratocruiser jigs.
A small crane atop the monorail will perform many of the oper-
ations formerly handled by the larger overhead crane in this build-
ing, leaving it free for heavier work on Boeing rear fuselage assem-
blies.
Airplanes, parts, engines and flight per-
formance are not new fields for Billings.
In 1916 he was one of the first enlisted
men in the fleet to go through the Naval
Aviation course at the Airmen's School
in Pensacola, Florida. When war broke out
in '17, Bill was spent to Squantum, Mas-
sachusetts, for more flight training. This
same year he helped organize the ground
school in Balboa Park, here in San Diego,
as well as put North Island into commis-
sion as a flight training center for fleet
pilots.
During World War I years, Quarter-
master Billings also served as flight in-
structor as well as having charge of as-
sembly and repair facilities on the Island.
He was the only enlisted man at the time
who served as an instructor in the Navy.
In June, 1919, they moved his rank up
to that of Warrant Officer and in August
of that year he was permanently commis-
sioned as an Ensign.
During the Twenties, Mustang Billings
(any officer who comes up from the ranks
in the Navy is called a "Mustang") con-
tinued his flying career at stations like
Honolulu, where he helped commission the
Naval Air Station, or back at North
Island, where he was engineering officer
of Combat Squadron I, which flew Vought
VE-7s, the first Navy combat plane. He
also checked out in De Havillands as well
as in Douglas DTs. Because he'd had cata-
pult training he was assigned to the bat-
tleship Pennsylvania in 1926 and went
from there to the first carrier the Navy
ever commissioned, the old Langley. For
qualification of carrier landings aboard
the Langley, he was operations officer from
'26 to '30, in charge of all pilot training.
Vigilance in this job eliminated all casual-
ties but one during a period of training
more than 500 pilots for our carrier fleet
in take-offs and landings. During his Navy
days, from 1910 to 1932, Bill served with
many of the officers who were later to
become the wartime bosses of our fleet;
men like Marc Mitscher, DeWitt Ramsey,
John Towers and A. E. Montgomery.
After leaving the service in '32, Bill
worked in the real estate and bond busi-
ness until coming to Ryan Aeronautical
Company in 1940. Aviation had again
claimed him and he started to work here
as an assembler in John van der Linde's
department. At that time Ryan was build-
ing trainers for the Dutch to be used in
the Netherlands East Indies. Following
five months of work in the Final Assem-
bly Department, Bill was promoted to As-
sistant Chief Inspector. Two years later
he went to the Quality Control Office and
in 1946 assumed his present title as Chief
Inspector.
No profile of Bill would be complete,
however, without mentioning his passion
for baseball. Back in his early Navy days
he organized a ball team at Pensacola Air
Station which he played on and which he
managed. Of the 95 games the team
played, against almost every college, uni-
versity or other Navy team in the South,
Bill's Nine lost only six, tied just two. In
1940, Bill's son. Jack, and the Marlette
boys, Irv and Jack, with Bill's help,
organized the Ryan hardball team. Since
its beginnings the team has had an en-
viable record in local sandlot baseball and
developed over 30 well-known players
who have since joined professional ball
clubs.
The Billings family, two boys and two
girls, have all worked at Ryan at one time
or another. Marjorie, Jack and Arthur,
Jr., were here during part of the war,
until the boys joined the service.
Hobbies, spare time activities or other
off-duty pursuits for Billings involve just
two things: baseball and the Navy. The
man still wears "scivy" shirts, a carry-
over from his service days, and don't ask
him what he thinks about the recent
scrapping of plans for the super carrier,
for he'll tell you in rather salty phrase-
ology, being an old carrier hand. As for
baseball, B'.ll just mutters, "Don't get me
started," if queried during office hours
about Ryan's team, former players or fu-
ture possibilities of the Nine in the San
Diego Industrial League.
Of his own Inspection Department per-
sonnel and the job they do, Billings says,
"It's the best bunch of people I have
ever worked with! They're the ones who
are finally responsible for seeing that the
'customer is always right.' "
11
SWISS NAVION PILOT COMPLETES CIRCLE OF SOUTH AMERICA
The February issue of the Ryan Re-
porter carried a story on the long and
interesting flight Berni Dardel, Swiss pilot,
made in his Ryan Navion down the west
coast of South America to Buenos Aires.
Dardel is now back in San Diego, after
completing another long flight, this time
up the east coast of South America.
Young Dardel is probably one of the
few private pilots who have flown single-
engine personal planes the length of both
South American coasts. The return trip
to San Diego included over 2000 miles of
flight along the jungle coast of Northern
Brazil, a particularly hazardous trip for
there are no beaches enroute and swamps
extend 10 to 30 miles inland.
Above is a picture of Dardel (insert)
and his Ryan Navion flying over the
famous Christ of Rio statue overlooking
Sugar Loaf and the harbor of Brazil's
capital city. Currently, the Swiss flying
enthusiast is completing a course in in-
strument flying at a local aviation school
before delivering a new Ryan Navion to
Santiago, Chile.
AIRCRAFT SCIENCE LAB
(Continued from page 5j
Jensen. Both are licensed CAA instrument
men, and this section is one of the two
CAA certified repair stations south of Los
Angeles. All Navion instruments, as well
as those of other planes, are calibrated or
repaired here for the Ryan Customer Ser-
vice Department and our own Flight Test
work. In addition to repair work. Alder-
son and his technicians work on the devel-
opment of improved control panel devices.
Contained in the instrument shop is a
small, copper-lined room where radioman
Doug Erickson works. In here all aircraft
radios are inspected and checked before
their installation. In addition, Doug makes
special radio installations of radio com-
passes, special radio hook-ups and numer-
ous other communications gear for our
customers.
In a small cubbyhole next to Vandcr-
meer's and Holland's office a maintenance
and repair facility is supervised by R. K.
Young. He is the man who checks and
rebuilds all automatic temperature control
instruments (called Micromaxes) which
are used on furnaces, baths and plating
tanks. Their trouble-free performance
saves many hours out in the shop or costly
re-working jobs because parts could not
pass inspection standards.
Across the hall from the instrument
lab is the domain of Ryan's chemists;
B. W. Floersch, Supervisor. Here "Bo"
Floersch, eight years a chemical research
engineer for Ryan; R. J. Taylor, research
chemist, and Walter V. Holloway, chem-
ist, run the analyses to determine atmo-
spheric composition of heat treat ovens,
develop "mud baths," determine causes of
metal failures and any number of other
tests to improve manufacturing of Ryan
products.
As a result of long and careful study by
these men in the chemical lab, the mani-
fold assembly line now has a new bath in-
stalled to prevent scaling of exhaust col-
lector parts. This new molten salt bath
eliminates the hot acid dunkings all metal
parts now receive. Before this new devel-
opment in metal treating a careful eye
had to be kept on the gas atmosphere of
heat treat furnaces to guard against a
change in the composition of the air in
the ovens which might result in faulty
oxidization. Now that the molten salt
bath process is set up the chemicals in
the process will change the oxides to all
of one type and the oxide content in the
furnaces will not have to be so carefully
watched. Cold instead of hot pickling
will follow the salt dip, which is a less
expensive, quicker method of keeping scale
from corroding metal parts.
Paint is an important adjunct to air-
plane production for a smooth, well ap-
plied paint coating enhances the looks of
the plane as well as protects its metal from
rust and other weather damage. To insure
high, uniform quality of all painting ma-
terials used at the plant, the Laboratory
chemists are constantly called upon to
check properties and investigate, for com-
parison purposes, paint-type materials
made by various manufacturers. Any
troubles with paints and enamels are
examined in this section which recom-
mends corrective measures as well as new
products as they come on the market and
have been tested here.
In continuing the tour of this depart-
ment one goes from the chemical lab,
with its beakers, test tubes, atomic val-
ence charts, and Bunsen burners to the
Metallurgical Department directlv across
the hall.^ Wilson Hubbell, Chief' Metal-
lurgist, who has been with the company
more than eight years, says the bulk of
their work is running down difficulties
the shop has when working with metals.
When steel companies, in their search
for stronger, more resistant metals, de-
velop new formulae, they send out sam-
ples to manufacturing plants equipped
with research laboratories for testing these
new advances. Ryan keeps abreast of what
is going on in the science of metallurgy
by submitting these new alloys to rigid
testing.
In Wilson Hubbell's section these new
metals are photographed, hammered, and
generally pushed around, in a scientific
manner, to determine their weldabihty,
formabilitv and to discover flaws which
might show up in processing out in the
plant.
One interesting analysis is made by the
spectrograph. This expensive and highly
involved piece of equipment gives a quick
analysis of the chemicals making up any
metal alloy. Particles of the metal under
12
study are placed between the carbon elec-
trodes of this machine. Then an electric
spark is generated between the electrodes
which heats the metal particle to a tem-
perature where it gives off light. The light
then passes through a slit (which limits
its height and width) and is directed to a
diffraction grating. This grating is a pol-
ished concave surface upon which arc
ruled 48,000 lines within two inches. The
grating reflects the light to a special strip
of film and as it does, it breaks up the
beam into its various wave lengths, much
like a prism behaves when sunlight is al-
lowed to shine through it.
Now a photograph, called a spectro-
gram, is made of this hght. The picture is
taken to a densitometer where it is pro-
jected in magnified proportions upon a
ground-glass screen. Here the spectrum
lines can be clearly seen and by comparing
these lines with a master spectrum it is
possible to tell exactly which elements are
present in the sample of metal and in what
quantity.
Ruth Oswald, who operates this spec-
trograph, says the lab can detect traces of
elements which are sometimes as small as
1 1000 of 1 percent, often not detectable
by any other means. This sort of knowl-
edge is invaluable when contracts call for
certain alloys, or there is trouble with a
special part during heat treating processes.
Another device Hubbell puts to con-
stant use in metallurgical studies is the
metallograph. This is a combination mi-
croscope and camera which magnifies the
surface of a particle of metal so that you
can see the grains. In addition, pictures
can be taken of the grains showing the
crystalline structure of the metal and just
what temper, corrosion resistance or im-
purity the sample contains. The metallo-
graph will magnify up to 2000 diameters.
All these complicated machines are
used daily to check incoming materials to
see if they are up to specifications for the
job they were intended to do. Only those
meta's which come from the vendor with
a certified affidavit are not checked by the
metallurgical crew.
Another job this section performs is the
certifying of all spot-welding equipment
before it can be used on any jobs. Each
machine must meet a government speci-
fication and it is R. J. Fullerton's job to
see that sample welds are made on each
machine.
He takes these samples and runs shear
tests and metallographic examinations to
prove the quality of the weld. This is par-
ticularly important in the construction of
Boeing rear fuselage assemblies where
structural spot-welds are used in place of
the usual rivet construction.
After Fullerton sets up welding stand-
ards and certifies the machines the data is
turned over to the Inspection Department
for enforcement. But everything connect-
ed with spot-welding processes must be
certified "right" in the lab before any job
can begin in the shop.
Slightly at an angle across the hall from
Hubbeli's domain is the experimental plat-
ing lab, complete with plating vats and
other paraphenalia. Here, intricate parts,
usually of an experimental nature, which
are too expensive or too difficult to ma-
chine are made of aluminum and then
coated, or plated, with nickel, copper or
silver. When the plating is finished the
aluminum mock-up is dissolved out from
the inside of the coating and the harder
metal part remains.
Last, but not least, of the important
components of the laboratory, is W. M.
"Mac" Cattrell's physical testing lab.
Under Mac's direction, the static, tensile
and dynamic testing of all structures such
as springs, fabrics, wing sections, spars,
ribs, castings as well as spot and seam
welds is accomplished with special equip-
ment.
One of the interesting machines in this
branch of the Laboratory is a huge tensile
testing apparatus which will pull apart a
piece of metal with the ease of tearing a
piece of Kleenex. The machine exerts a
force of 120,000 pounds and is used to
crush, tear and rip all metals under survey
to determine any weakness before pur-
chase orders are sent to manufacturers.
Because most physical testing of small
parts requires elaborate jigs to hold the
pieces in the machines, this section main-
tains its own complete machine shop, run
by Glenn Strickland, machinist.
Physical testing has another important
job to do and that is the calibration work
for the Inspection Department. On ten-
siomcters in this section of the lab, Navion
control cables are pulled and strained to
see that they come up to CAA specifica-
tions. Hydraulic gauges, too, used by In-
spection, Maintenance and Production De-
partments are also checked here.
In the compact confines of the Labora-
tory, there are 1 5, working under Vander-
meer's direction and their findings can
give the go ahead or kill the ordering of
new parts or new metals, the design of
new processes or tools. It is a well-trained,
important group of men upon whose deci-
sions may rest the performance and qual-
ity of our many products, the products
by which Ryan is judged by other com-
panies, by the military services and by
our other customers.
NAVION USED IN GCA EXPERIMENT
The Ryan Navion, pictured above, is
flying over a portable GCA (Ground Con-
trolled Approach) radar installation at
the International Airport, Ontario, Cali-
fornia. The plane, the first used in a con-
trolled experiment for private aircraft,
was piloted by Miss De Thurmond, Holly-
wood commercial photographer and flying
instructor.
In cooperation with Western Flying
magazine, Ryan sent the plane to Gilfillan
Brothers, Inc., GCA developers, for a
series of test landings by Miss Thurmond
and William Sloan, Ryan's Field Repre-
sentative.
The tests were made under simulated
blind landing conditions and in each try
the GCA unit, after locating the Navion
on its radar screen, transmitted landing
instructions to the control tower at the
field. The control tower operator "talked"
the plane down for a perfect landing in
each instance.
GCA is not yet ready for private plane
pilots, but the time is only a few years
away when this tremendous air safety ad-
vancement will be available to private
plane owners.
13
mmeSBI&^mSmM
h'^fMsim
SOUTHERN OHIO AVIATION WELL-REPRESENTED. During one of the frequent
foctory visits which have kept Southern Ohio Aviation Compony near the top of the
distributor list for total deliveries on 1949 Ryan Novions, president Jim Hobstetter
arrived in company with two of his most important dealers, Don Hood, chief of
Aircraft Sales Company in Indianapolis, and A. Clayton Tschantz, general manager
of Richland Aviation of Cleveland and Mansfield, Ohio. While expressing keen en-
thusiasm over Navion sales prospects in the Cleveland area, where Dick Dorn is
operations manager, Clayton extended a hearty invitation to all Navion folks to visit
Richland's deluxe, new Sky Club Restaurant at the Municipal Airport in Mansfield.
CUSTOMERS OF RAY HINCH, prexy of Beverly Air Service, Ryan Navion
dealer at Chicago's Rubinkam Airport, have an excellent example of a prac-
tical pilot in the genial bossmon. Ray believes in really "using" an airplane,
colls the Navion "everyday transportation" and means it. As Exalted Ruler of
Chicago Lodge 1 596, B.P.O.E., he sees that Elks business is paced to Ryan
Navion speed. For the recent Elks Notional Bowling Tourney at Battle Creek,
Michigan, he flew in two Navion-loads of his Lodge's best bowlers. And .last
May he led a four-Navion caravan of the brothers to the Elks Convention at
Quincy, Illinois.
AEROCLUB DE COLOMBIA is the newest Ryan Navion export dealer. This leading
aviation organization of Bogota, Colombia, headed by James G. Leaver, veteran
administrator, has many of that South American country's most prominent business
and professional men as its directors. Delivery of the Aeroclub's first '49 model
demonstrator is scheduled for late this month.
"THE GOOD WORK OF TWO NEW DEALERS has had a big part in getting us
off to Q fast start in selling 1949 Ryan Novions," reports H. Leibee "Bill"
Wheeler, vice-president of Buffalo Aeronautical Corporation, distributor for
Western New York. Kenneth Gwinnip of Olean, New York, and Elmiro Aero-
nautical of Elmiro, both ore working hard to increase the reputation of the
Ryan Navion as the most useful and safe-to-fly airplane in their region. An-
nouncement of additional dealer appointments for the territory ore expected
soon, according to Wheeler.
NOTES ON A VISIT WITH TEXAS DEALERS. . . . Southwest Air Rangers' Bill
and Don Mueller — both sharp photographers — hove come up with one of the shrewd-
est sales promotion ideas of the year. They're shooting movies of the Ryan Navion at
work in city and on ranch, which they plan to take along with them when calling
on prospects located in isolated sections beyond their El Paso headquarters. . . .
Bobby Ragsdale, Austin, has designed his own stretcher installation for Novions and
reports good results in its use. Bobby has a full shop of work, including rebuilding
jobs on two Novions severely damoged by the storms up Amarillo way. . . . Some
of the country's finest storoge facilities for Novions ore at Hurt Airport, San Antonio,
where Moody Monroe hos twenty-two individual metal hangars available for his
lucky customers. They've storm-proof construction to boot. . . . Efficiently managed,
and operating on the big, well-organized Cuddihy Field at Corpus Christi, Roger
Gault's Goult Aviation is looking to 1949 as "Ryon Navion Year" in the Gulf Coast
area. . . . Cliff Hyde and Harvey Pennell con well be proud of one of the outstanding
airplone sales ond service centers in the whole Southwest. Sunday at their plocei is
like bargain day at your favorite department store. Houston folks turn out in bunches
to see the '49 Ryan Navion. Operoting strictly business. Cliff's salesmen follow o
floor schedule just as automobile salesmen do. . . . The flooded Trinity River brought
0 new Ryan Navion into prominence in heroic proportions lost month, as Parker-
Huett Aviation, Dallas, mode the plane available to local police for directing rescue
of stranded persons. The Navion is credited with helping save 100 lives. . . . Jock
Riley's hustle in the Shreveport area is topic of conversation throughout Les Bowman's
Texas territory. . . . Hord work and an ideal airport locotion contribute to the suc-
cess of Norm Hoffman's West Texas Flying Service in Midland. And while Norm's
out demonstrating to oil men and ranchers, his charming mother does a top-notch
job of managing office and airport.
THERE'S A GO-GETTER FOR RYAN NAVION sales in Colorado by the name
of Jim Hurst, manager of Cirrus Air Service, dealer under Mountain States
Aviotion at Antonito. Jim recently wos instrumental in selling o '49 ',Ryan
Navion to W. B. Hamilton, owner of the famed T-Bone Ranch, cattle heod-
quorters for Colorado's southern valley of the Rio Grande River. When spring
weather was bursting good in his part of the Rockies, promotion-conscious Jim
cooperated with Ryan photographer, Dick Milne, to obtain picture coverage of
Ryan Novions ot work on western ranches.
ISLAND HOPS AND
PRAIRIE LANDINGS
(Continued from page 6j
chief pilot for Chinook, said of charter
hops, "When we get such a call we don't
even bother to ask if they have a landing
strip nearby, from which we can operate
the Ryan Navion. We just fly on out and
select our 'landing field' when we get
there — it may be a pasture, unimproved
rural road, a field of broom grass, or a
plowed field. It doesn't much matter, just
so it's reasonably smooth."
Of the rough landings the chartered
Navions are called upon to make, Bowhay
said, "We simply drag the field down-
wind, slow flying the Navion at about 75
m.p.h. to study the terrain. Then we make
a quick 180 degree turn and land into the
wind. The farmer never has more than a
mile or so to go, knows precisely where
we've landed and is over there to get us
right away."
Five snowbound months out of each
year are another problem for the Chinook
people, but the country up there is devel-
oping its natural resources at a furious
rate and the Chinook Flying Service own-
ers look forward to a bright, "flying" fu-
ture.
In Puerto Rico private plane problems
are long, over-water hops and the scat-
tered airports of the West Indies, but Clara
Livingston doesn't seem to mind. This
Navion dealer has been flying since 1930
and was well known in the U. S. as a
woman racing pilot. She was the first
woman to make a solo flight over the
Caribbean back in 1931, when she first
went to Puerto Rico.
At her sugar plantation, 2 5 miles out
of San Juan (13 by air. Miss Livingston
informs us), she has the most modern
private landing field on the island. During
the war the Army took over the field,
which has a 3 500-foot runway, for war-
time use. They paved the strips and gen-
erally improved the set-up before return-
ing it to Clara at the end of hostilities.
She can now claim to have the onlv im-
proved, modern airport available to pri-
vate planes in the entire San Juan area.
Even though Dorado is over 1400 miles
from Miami, Ryan's Puerto Rico dealer
frequently makes the trip in a Navion,
which includes three, long over-water
hops. She recently stopped off in Cuba
and sold a Navion to a private plane en-
thusiast there.
At the Dorado School of Aviation, Clara
has three instructors helping her with the
more than 30 enrolled students. All the
pilots speak Spanish for manv in her classes
come from Latin American countries
south of San Juan. Three mechanics at
{Continued on page 1^ )
ISLAND HOPS AND
PRAIRIE LANDINGS
{Continued from page H)
the large maintenance and repair shops at
Dorado Airfield keep most of Puerto
Rico's private planes in top running order.
At the moment, aggressive Miss Living-
ston is putting much thought and effort
into building up her school. She feels there
is an education problem to be met before
private flying will really become big time
in the islands. In a recent letter to Wil-
liam P. Brotherton, Ryan Export Sales
Manager, she says of her school and pri-
vate flying, "The Virgin Islands are so
close that we hop back and forth casually,
hardly out of gliding distance of shore,
over water stretches that were once real
barriers. The commercial and pleasure
value of flying is more and more appreci-
ated, although it is by no means fully
developed here as yet."
Private flying will continue to develop,
it should follow, when there are enthusi-
asts like Franz McTavish and Clara Liv-
ingston turning out top quality pilots and
maintaining complete service and sales
facilities for personal plane owners in their
territories. Ryan is fortunate in having
such alert salesmen showing the advan-
tages of modern air travel in personal-
business planes to out-of-America buyers,
in addition to providing excellent service
to present or prospective Navion owners.
OIL DRILLER'S
FLYING MACHINE
(Cont'niiied from page })
"In its 50 hours of flying a month, the
Navion is used more for cargo-carrying
and general business travel than any other
purpose, and has enabled Mr. Appell to
make personal inspections of all our drill-
ing rigs more often than ever before,"
Poole explains. "That in itself would be a
real story of the plane's practical value,
but there's actually another approach to
its utility which rates a moment's con-
sideration.
"I'm talking about the recreational side
of things. Hunting and fishing trips
round out a busy vacation schedule for
the Navion. For example, when White
Wing, a favorite game of ours, are in sea-
son we can only hunt them between 4:00
p.m. and sundown. In spite of such a brief
legal period to do our stuff, with the Na-
vion we are able to hunt a ISO square mile
area in a single evening. Doing what
amounts to a special brand of hedge-hop-
ping, we pick out a clearing from the air
that looks fairly smooth, and do our hunt-
ing. Satisfied with what we've bagged, we
take off for the next spot, where we go
through the same procedure."
(Continued on page 16)
We Fly Navions
Gillies
King
LATEST TO JOIN THE RANKS of Ryan Navion fleet operators is the Fullerton Oil
Company of Hobbs, New Mexico. Headed by C. H. Sweet, this fast-growing firm's
Navions have become familiar callers on the air fields and drilling sites of Texas and
New Mexico. Fort Worth, Houston and Midland are among its principal stopping points.
Jock Horris pilots one ship, while Sweet himself handles controls of the other.
"THE NATION'S STUDIO," more officially known as Olon Mills, Inc., special-
ists in distinctive portraiture, keeps its Navion busy on flights about the central
states from offices in Springfield, Ohio. E. A. Coleman, regional manager, sends
word the Navion performed extro-heovy duty carrying lost season's big Christ-
mas cargo. To record this application of a business plane to business tasks, the
Olon Mills' people put the whole proceedings on 1 6 mm movie film.
NAVIONS WERE IN THE MONEY again in
this year's version of the All-Women's Trans-
continental Air Race from Son Diego to Miami.
Betty Gillies of Son Diego and her co-pilot,
Barboro London, took runner-up laurels in the
"99ers"-sponsored event in Betty's Navion.
Although her feat didn't place her in the elite
trio of top prize-winners, Mrs. Zona King,
Navion-owner from Quincy, California, was the
first entrant to land at AAiomi, setting a fast
pace all the way for the others. Carol Bloom of
Oroville, California, was her co-pilot.
"JUST RIGHT FOR THE PLAINS COUNTRY where winds ore strong and fields are
rough," says Emil Knutson, Gruver, Texas, wheat rancher and cattleman, describing
his Ryan Navion. Currently flying a '49 model, after enjoying great success with a
'48 ship, Knutson, his son, Dave, and son-in-law, Joel Stovlo, oil pilot the Navion.
They use it to locate storm-scattered cattle, check on hail damage to wheat, haul
repair parts for tractors, combines and elevators, attend cattle sales, and have even
saved a human life by flying a gravely ill neighbor girl through thunderstorms to on
Amarillo hospital. "We're great Ryan Navion boosters," Emil odds, "and feel we've
helped sell at least eight of these fine planes."
BILL CHERNEY, owner of the McLean Manufacturing Company, Chicago, may
worry about other things occasionally, but he need never be concerned over
people having trouble noticing his Ryan Navion. Painted a red hot, fire-
engine red, the plane gets first call for contacting Cherney's customers widely
dispersed through the Midwest and East. Wherever he goes, there's usually a
load of samples, or finished parts of some sort, in the Navion's baggage com-
partment.
CHERNEY'S FELLOW CHICAGOAN, Frank J. Pascal, keeps him company as o
satisfied customer of Bill Turgeon, Ryan Navion dealer at the "Loop city's" Sky
Harbor Airport. Owner of the Pascal Rent-A-Car System with operations in Chicago
and Los Angeles, Pascal uses his own Ryan Navion in flying a busy route between
those two cities and Detroit, where he purchases new equipment. Pascal is another
Ercoupe graduate, having moved up to the bigger, faster Ryan Navion this year.
ARIZONA MAN PROUD OF HIS PLANE. "Ryan Navion 4146K, which I own,
has flown in excess of 380 hours since it was purchased in March, 1948. Aside
from regular 25 and 100 hour checks, there has been no additional mainte-
nance performed. Total cost of extra maintenance for the period was $67. Fuel
consumption averaged 9.86 gal/hr, and oil consumption was about one pt/hr.
These figures were arrived at with an average power setting of 22 inches Hg.
at 2,080 rpm, which gave me an average true airspeed of 140 mph. The Ryan
Navion's a real airplane, and I'm proud of it!" — Derek Von Dyke, Phoenix,
Arizona.
15 NAVIONS IN PORTLAND-TO-PORTLAND FLIGHT. Led by W. T. Peters, Port-
land, Oregon, arc-welding distributor, in his Navion, a contingent of more than
sixty personal airplanes recently flew from Portland, Oregon, to Portland, Maine.
Most of the participating pilots were members of the Portland (Oregon) Chamber
of Commerce, and annually make such a group air tour. Previous trips were to
Death Valley, to Mexico and Alaska. During their stopover in Boise, Idaho, the
private air tourists were feted to luncheon by the IDAHO DAILY STATESMAN
newspaper in the luxurious patio of Bradley Field, home of Aircraft Service Company,
0 Ryan Navion distributor.
STEVE BROOKS, who rode Ponder to spectacular triumph in the 1949 Kentucky
Derby, now does all his traveling between the nation's finest race tracks in a
Navion sleek as the thoroughbreds he handles so well. He recently flew with
his family from Dallas to Arlington Pork, near Chicago, where he is under
contract to ride for Calumet stables. On or off the record, he soys in horses,
it's Ponder; in planes, it's Navion.
Martin
TWO NAMED TO NEW
MANAGEMENT POSTS
In a move to establish the closest co-
ordination between principal Ryan offi-
cials and the shop, L. C. Martin and Rob-
ert L. Clark, division managers, have been
appointed to key management positions
as assistants to Executive Vice President
George C. Woodard.
The new team of Martin and Clark will
serve as the com-
pany's top produc-
tion and planning
specialists. Establish-
ment of the Manu-
facturing Control
group will make it
possible for officers of
the company, at all
times, to have com-
plete, up-to-the-min-
ute manufacturing
and planning information on which to
base all decisions which effect the opera-
tions of the plant.
It will be the responsibility of Wood-
ard's new assistants to set up master plans
for all the company's manufacturing proj-
ects. From the standpoint of meeting
delivery dates, controlling production
costs and maintain-
ing quality Martin
and Clark will pro-
vide the liaison on
each project between
top management and
the shop.
The new Manu-
facturing Control
team will work as a
unit, with Larry
Clark Martin tending to
specialize in technical production prob-
lems, while Bob Clark will concentrate
more on scheduling and planning.
As a result of the new set-up, new job
opportunities have been opened up for the
successors to Martin and Clark's positions.
In planning the new functions, the com-
pany has been able to follow its policy of
advancing its own people to positions of
greater responsibility and opportunity.
Selected to head Production Engineering
is H. P. Rasp, while John Considine steps
into Clark's shoes as head of Production
Control and Dispatching.
Taking Rasp's post as Fabrication Su-
perintendent is Bert Bowling, formerly
manufacturing engineer.
Better control of manufacturing oper-
ations and improved efficiency throughout
the plant is expected to result from estab-
lishment of the Manufacturing Control
team in Woodard's office, and from reas-
signments of functions under the new
supervisors.
OIL DRILLER'S
FLYING MACHINE
(Continued from page H)
Thanks to just this sort of "pleasure"
flying, the big, versatile plane has built up
a backlog of goodwill for the Appell Com-
pany with clients and prospects who have
been guests on trips as far away as the
interior of Mexico — wherever the fish bite
best or the game grows biggest.
Figuring up operational costs for their
plane doesn't blight the Appell Company's
happy picture of business air travel one
iota. Contrary to what non-air minded
executives sometimes think, a 150 m.p.h.
aircraft like the Ryan Navion has proved
as cheap transportation as an automobile.
Totalling all maintenance items (gas, oil,
repairs, storage, etc.), Appell accountants
calculate the Navion costs about $5.38
per hour to operate.
"From all that's been said, you can get
a pretty clear picture of why our com-
pany is sold on the use of its own air-
plane," Poole advises. "While being as
cheap as a car to operate, the Ryan Navion
has exactly what we need: rugged con-
struction; the ability to carry heavy loads
in and out of small, rough fields; ample
cabin space; good stalling characteristics
and an easy-to-fly disposition."
— Robert F. Smith
PRECISION ON THE
PRODUCTION LINE
(Continued from page 9)
welding machine. From here it travels to
the flash welding operator who, when he
is finished securing the ends, puts it into
another box to progress on down the line
to necessary stations for additional oper-
ations, like normalizing, before going to
the punch presses for a final forming or
to the air mandrels for sizing and form-
ing. After these numerous stages in de-
velopment the final small part is ready for
the main assembly line.
Maintaining an even flow of work is
the production job this department's oper-
ators excell in. The parts haie to be ready
for the jig assemblers on time or produc-
tion all along the line will be held up
through lack of coordination of func-
tions.
Back at the jig tables, the sections, after
small parts are tacked on, are ready to be
moved to final arc and spot-welding jobs
and a cleanup in the sandblasting cham-
ber. Operators here wear special rubber-
ized suits, fitted with a great headpiece,
resembling a diver's mask, which protects
them from the spray and force of the
8 5 pounds air pressure, plus sand, which
is blown against the manifold parts to
clean any scale resulting from welding
processes.
"The welds on the brightened parts,
after they leave the sandblasting cham-
bers, are now visually inspected and any
re-welding is handled by one of the men
near the checking tables," according to
Joe Love, Foreman for this phase of mani-
fold production. After passing inspection,
the various sections are "bumped," which
is factoryese for smoothing out any dents
or wrinkles by tapping with a hammer.
Parts are fitted over rounded steel forms
and held by the operator while he knocks
out any slight mars accrued during jig
normalizing operations and handling.
The final line-up jigs are the next stop
in the assembly line. Here the parts are
aligned to the fiixtures which are replicas
of the engine the manifold is to fit. Tol-
erances are again carefully checked on
these final jigs, as well as the location of
hanger pin holes, flanges, port tubes, col-
lars and other small parts which have been
welded to the collector sections.
After aligning, sections go to a final
welding area for checking and re-welding.
After the ends have been sized to within
5 1000 of an inch, the parts are dipped
in an acid rinse, known as a passivating
operation, and are finally ready for ship-
ment.
Each part is carefully fitted into a box
designed especially to hold it safely dur-
ing its air or rail journey to the aircraft
it was planned for and built to service.
Row after row of parts are neatly lined
up on shelves in the Shipping Department
or stacked in small, wheeled boxes; a com-
plete manifold section to a box to facili-
tate easy identifiication for the packers.
Numerous shipments go out each day
from Shipping, ready for quick attach-
ment to the engines of most of the coun-
try's leading aircraft manufacturers.
From the first line on an engineer's
drawing board, to the final wad of excel-
sior stuffed into a packing box to hold a
part securely, Ryan-built exhaust mani-
folds go through uncounted operations.
Perfection resulting in long, trouble-free
service is the goal at each stop along the
production line. Manifolds are not easily
built, but once they are ready for ship-
ment they represent thousands of man
hours of precision work.
In a later issue of the Ryan Reporter
the story of the company's manifold
service policies will appear. Even after
the steel exhaust systems are clamped
on the engine, Ryan's job does not end.
It is the company's responsibility to see
that its product maintains a high standard
of service, which means instruction for
mechanics by our field service representa-
tives, operation booklets and numberless
other details which help maintain our posi-
tion as the country's "leading stainless
steel fabricator for the aircraft and air-
craft engine industry."
\6
PAN AM GETS TENTH
BOEING STRATOGRUISER
Boeing Airplane Company recently
reached the half-way mark in its Strato-
cruiser delivery program to Pan American
World Airways when it turned over a
tenth plane under a contract for twenty
of the 7 5 -passenger, double-deck airliners.
The recent delivery has been named the
Clipper Bald Eagle and will make sched-
uled trans-Pacific flights from Pan Am's
Pacific-Alaska Division headquarters in
San Francisco. The airline received its
first Stratocruiser, the Clipper America,
January 31. Since then, the new Boeing
plane has entered regular service on four
PAA routes. They are the San Francisco-
Honolulu, Los Angeles-Honolulu, New
York-Bermuda and New York-London
flights.
Other Stratocruisers, for which Ryan
Aeronautical Company is building rear
fuselage assemblies, are under construc-
tion at Boeing, Seattle, for American Over-
seas Airlines, Northwest Airlines, British
Overseas Airways Corporations and United
Air Lines.
In addition to building rear fuselages
for the Stratocruiser, Ryan also fabricates
the manifold systems used on the huge,
four-engine plane, so popular with both
commercial airlines and the Air Forces.
TRACK LANDING GEAR
FOR G-82 PACKETS
The first production model of the Fair-
child Track Landing Gear was recently
delivered to the 20th Troop Carrier
Squadron of the 314th Troop Carrier
Wing stationed in Tennessee. The track-
equipped C-82 marked the first of eighteen
installations now in production.
Under the present contract all C-82
Packets equipped with tracks will be de-
livered to the 20th, making it the first
completely track-equipped troop carrier
squadron. Under present plans the Air
Force will use the unit for special oper-
ational testing.
Ryan-built exhaust manifolds are stand-
ard equipment on all Fairchild C-82s.
"240" AHEAD WITH RYAN MANIFOLDS
(Continued from page 7 )
gine cylinders. Up to 70,000 pounds of air
per hour at take-off power are needed to
cool each engine, adequate cooling on the
ground being assured because the pump-
ing action varies with engine speed rather
than with the forward speed of the air-
plane.
A striking new feature of the new
"240" Convair-Liner is the novel "orange-
peel"cowling which surrounds the engine.
It is built in four sections, each hinged at
the firewall. The cowling may be opened
within seconds, exposing the entire engine
area for simplified maintenance and in-
spection.
ARMY TAKES NAVION MAINTENANCE COURSE AT RYAN
A tech sergeant's enthusiasm was instrumental in the Army's recent decision
to send personnel to the Ryan Navion Factory Maintenance School.
Sgt. James Goodwin had taken the course with Ryan Navion distributor and
dealer representatives last February, and was so pleased with the practical instruc-
tion he received that he never stopped talking about it once he returned to duty
at Fort Monroe, Va.
His commanding officer was quick to see the logic of a factory-conducted
maintenance course and went to work sounding out other Field Forces officers
on the advisability of arranging classes for the men responsible for servicing the
Army's L-17 Navions. The outcome was a series of four classes at the factory
for Army and National Guard personnel.
Students attending these sessions hailed from bases in nearly every state, with
Sgt. Juan U. Alemany arriving from the far-off insular territory of Puerto Raco.
Jack Lucast, Ryan Navion Field Service Representative, was chief instructor.
"It is desired to express the appreciation of the National Guard Bureau to you
for your assistance in making these arrangements for the training of key National
Guard personnel," wrote Colonel Thomas L. Martin, Chief of the Army Organ-
ization and Training Group, National Guard Bureau, in a letter to Walter O.
Locke, Ryan Contract Administrator, confirming the class dates.
JULY 6, 1949 VOL. 10, No. 6
Publhhed By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
editor Frances L. Kohl, art and production editor Robert F. Smith, Navion news editor
Don Doerr, chief photographer William Wagner, editorial director.
17
R. K. BRAITir^AIT
4071 HAi:iES
SAN DIEGO, CALIF,
Sec. 562, P. L. 6C R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
lyi^iMS?
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^
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Mi©ia©if![g^
-^'.
Metal Products
^
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO, CALIFORNIA
Exhaust Systems • Turbo-Jet and Ram-Jet Components
rvu4i^t.
REPORTER
At Douglas Aircraft Company in Santo Monico, Jock Zippwald,
Ryan Soles Engineer (center), discusses DC-6 ond C-54 exhaust
manifold design with P. hi. Thompson, Power Plant Technical
Enginer (I.), and Ivor Shogron, Chief of Power Plant Section.
At the General Electric jet engine plant in Lockland, Ohio,
Jimmy Stolnaker (I.), Ryan Sales Engineer; Claude Auger, G.E.
Division Engineer (center), and Chorles Byrne, Chief Engineer
of Ryon's Metal Products Division, confer on J-47 tail cones.
Unlike many business firms which had
it pretty soft from 1941 through 1948,
the aviation industry has always had to
turn out a first rate product, to the cus-
tomer's technically exacting demands,
and consequently doesn't need to re-learn
the old sales adage about the "customer
always being right."
Aviation products and component
parts, unlike most other manufactured
items, have to be carefully checked over
after they go into service to see that every-
thing functions according to design and
this is the reason Ryan maintains not only
a Metal Products Sales Division but a
corollary Service Department of trained
men within that sales division. These men,
many of them aircraft and mechanical
engineers and practical shop craftsmen,
are the troubleshooters who not only put
the finger on exhaust systems or jet parts
service problems but work closely with
the engineers and designers of other air-
craft companies in the solving of mechan-
ical problems of new aircraft develop-
ments before the planes are off the draw-
ing boards.
Almost anytime a visitor goes into the
Metal Products offices to look for some-
one, he'll be told that, "Bruce Todd is in
Fort Worth this week," or that "Jack
Zippwald went to Douglas for two days."
Ask for practically anyone of the seven
sales and service representatives and you'll
find them at other plants from Baltimore
to Seattle, busy ironing out manifold
problems or taking new orders for stain-
less steel components which keep many
military and commercial planes in the air.
The reason the boys are "on the road"
so much can be summed up in one word:
Seri'ice. When Ryan builds a manifold it
is engineered to rigid specifications. To
guarantee that these requirements of per-
formance and long life are met, sales en-
gineers like Jimmy Stalnaker, Rod Mc-
Donough, Bruce Todd, Jack Zippwald and
"Frenchy" Foushee must be on the job
constantly, checking those parts already
in use or working with engineers at other
plants on the design of new manifolds
based on the findings of Ryan's past ex-
perience in stainless steel fabrication.
Only last month, Bruce Todd, newest
addition to the sales engineering force,
spent much time at Seattle in consulta-
tion on a tailpipe for the Boeing B-47
Stratojet bomber. This tailpipe was a cinch
for Bruce and the men in Ryan's Mani-
fold Engineering Department to design.
The company's experience in building aft
assembly components for powerful engines
(Continued on page 15)
Exhaust systems of the well-known bomber pictured on wall at rear ore the
subject of a consultation between Convolr powerplont engineers Dolton J.
Suggs (I.I and Paul Lynch (r. I with Ryan's Sales Engineer Bruce Todd during
a recent trip he mode to the Ft. Worth plant where the giant plane is built.
Service Anywhere For
Ryan Metal Products
A manifold Service check on the Convair 240 is mode by Frank Voll, Engineer-
ing Coordinator (second from right), and Harry Schmidt, Manifold Engineer (for
right) , with Convair engineers Dan Applegate, Glen Korel and G. D. McVickers.
JUST WHAT THE DOCTOR ORDERED
The patient put up considerable resist-
ance. Even though he had a perforated
stomach and needed immediate surgical
attention and life-saving blood transfu-
sions he didn't want to be flown to the
hospital in a Navion, or any other plane.
But time was precious and the roads be-
tween his home and the hospital were
rough and time-consuming, so over his
pleadings and protests the doctor put him
aboard in a stretcher. The operation was
a success, thanks to the speed with which
the patient reached the operating table and
an adamant medico who wouldn't be
swayed in his determination to do what he
thought best. The only trouble resulting
from this incident was the patient's anger
when told that the doctor wouldn't fly
him back home from the hospital but
would send him in a car instead!
Hero of this ironic little story was Dr.
Roy F. Courtney of Burlington, Colorado,
Navion owner and pilot, who uses his
personal-business plane as often as ten
times a month to fly between Burlington
and Cheyenne Wells or between Burling-
ton and Denver on business. The doctor
owns and manages two hospitals in the
eastern Colorado towns, and like so many
other M.D.s and dentists finds the Navion
a superb adjunct to operations, consulta-
tions and trips to medical society meet-
ings, not to mention the plane as perfect
transportation over weekends when the
Dr. W. F. McGinnis of Mf. Pleasant,
Mich., puts his Navion to good use
carrying emergency cases to hos-
pitals or for personol flying time.
owners want to "get away from it all" in
the usual short periods medical men allow
themselves away from their offices.
A firm believer in relaxation for busy
physicians is John Barrow, M.D. of Dale,
Indiana. He finds his Navion speeds him
to favorite lakes for fishing in a matter
of only a few hours. Whereas a short
week's vacation often meant spending two
or three days on the road, Dr. Barrow
now can get away from the office for a
fishing trip on a moment's notice and
spend only as much time as he feels he
can spare away from his medical duties
without thought of timetables, car mile-
age or being out of reach with his office
in case of an emergency call.
Pleasure is not the only use Barrow finds
for the Navion. No place is too far nor
inaccessible for a call. "Quite frequently,"
he says, "I arise early in the morning, fly
a 300-mile round-trip and am back in my
office by my 9 a.m. opening time.
"I have hauled supplies in my Navion
when it would have been impossible to do
it any other way. Several times I flew for
some important drug that was badly need-
ed to save a life. Had I not had such fast
transportation the outcome would have
been quite different. My patients have
come to feel that my flying benefits
them."
One dentist's Navion helps him keep
wriggling small fry sitting quietly while
he works on their teeth. As Dr. D. P.
Miller, of Appleton, Minnesota, says him-
self, "Many's the child who will sit quiet-
ly in the dentist's chair for the promise of
an airplane ride." In addition to being
used as a pacifier for the younger patients,
Dr. Miller's Navion takes him to his cabin
Dr. Frank A. Brewster of Holdrege, Neb., famous "flying doctor" who made first use of airplane for medical work in 1919
stands on wing of his Navion. In front of plane are his two sons, also pilots. Dr. F. Wayne Brewster and Dr. Don Brewster.
on weekends to rest from the week's
routine. "Four people need a lot of stuff
for a long weekend," the dentist says. "My
Navion can handle it all. I don't have to
weigh my baggage or carry my pajamas
in a paper bag or box, as some of my
friends do. And I like being able to take
three passengers.
"Business flying rates attention from
me, too," continues the Minnesota flying
enthusiast. "I am director of the Larson
Watercraft Company in Little Falls, and
flying is my only means of getting to
directors' meetings. I also depend on my
plane for getting up to Crosby, North
Dakota — 6 50 miles — each year to check
on some farms."
Like Dr. Courtney, Dr. Louis S. Dewey
of Okanogan, Washington, also uses his
Navion as a fast, 1 JO-mile-per-hour air
ambulance. His plane rushes patients to
the hospital three or four hours sooner
than would otherwise be possible. There
are only two small hospitals in the Okano-
gan Valley and when severe accidents
occur or specialists are needed for particu-
larly complicated operations. Dr. Dewey's
Navion gets the sick to more elaborate
hospital and medical facilities in a hurry.
He says, "It's easy to see the difference
in the condition a patient arrives in when
I fly him to Spokane in 50 smooth air
minutes rather than sending him over the
rough, three-hour highway route. To
Seattle it's a matter of 75 minutes by air
instead of six hours on the road."
Conversion of the Navion into on oi
by the installation cf a stretcher. Rooi
nbulance plane is quickly accomplished
n is still left for doctor, nurse and pilot.
In Okanogan, Washington, seasonal changes of an abrupt nature and rough flying
fields made Dr. Louis Dewey doubly appreciative of his Navion, which he uses
to fly patients to hospitals in Spokane and Seattle in one-third driving time.
Flying where the climate runs the ga-
mut of seasonal changes. Dr. Dewey has
been pleased with the performance of the
airplane in the worst kind of flight and
landing conditions. "Most of my take-
offs," he explains, "are from small fields.
Many times this last winter I had to take
off and land in packed and unpacked snow
sometimes five inches deep. Even mud as
much as three inches deep frequently cov-
ered a landing strip."
His Navion met such tough conditions
successfully largely because of its rugged
tricycle landing gear and extra-large
steerable nosewheel — which combined to
provide safe, effective handling for taxi-
ing, take-offs and landings.
Lest the reader think private flying is
only for the younger medical man let him
ponder the longtime flying record of Dr.
Frank A. Brewster of Holdrege, Nebraska,
world-renowned as the first "flying doc-
tor." This air enthusiast made his first
emergency medical flight in an old Jenny
back in 1919. Since then he has flown
countless hours and miles to tend his pa-
tients throughout the state and to admin-
ister the affairs of his clinic. After being
piloted by others for 26 years. Dr. Brew-
ster learned to fly himself in 1945 — at the
age of 71! Since then he has logged hun-
dreds of hours of flying time.
In 1948 he bought a Ryan Navion,
(Continued on page 14)
ii
MABEL" RMLLY
GETS LOiiDED
A single-seated, carrier-based dive
bomber which carries a payload of 7066
pounds of armament and fuel and flies
with a total weight of 1 5 tons is in drama-
tic contrast with the same type plane of
20 years ago which carried only one 1000-
pound bomb or torpedo and flew with a
maximum weight of only 6147 pounds.
The early day dive bomber, out of
which evolved today's fast, heavy striking
weapon, was the Martin-built BM-1. Its
successor with the great weight is also
Martin-built. It is the AM-1, officially
named "Mauler," but unofficially dubbed
by carrier pilots and crews who have flown
her as "Able Mabel" — for the letters A
and M.
First flight tests of the Mauler were
held last year aboard the carrier USS Kear-
sarge and early in 1949 aboard the USS
Leyte. During these testing periods the
plane carried as many as twelve 5 -inch
rockets and three 2200-pound torpedoes,
or four 20 milHmeter cannon plus ammu-
nition, twelve 2 50-pound bombs and three
torpedoes, a truly formidable load of ex-
plosives.
(Above) Ben Castillo lines up Mauler manifold parts and checks tolerances at Ryan plant. (Below) Mechan
Martin Co. installing Ryon-built exhaust systems on Pratt & Whitney Wasp Major engines which power the heo
Ics at Glenn L.
eavy dive-bomber.
As early as June of 1945, when the
AM-1 was in its formative, or drawing
board stage, Ryan engineers were work-
ing on a suitable exhaust system for the
ship that packs such a mighty wallop.
Long hours went into the design of the
ejector-type stacks, resembling the systems
Ryan builds for the Douglas DC-6 and the
P2V2 Neptunes of Lockheed. The extra
propulsive thrust of the hot gases expelled
by this particular type of manifold is
worth an extra 100 horsepower to the
engine of the plane in which the system is
installed.
Particularly thorny was the problem of
carrying the tremendous force of the gases
through extremely narrow stacks, due to
the closeness of the engine and the walls
of the engine cowling on the Mauler.
Original designs called for a smaller en-
gine but before the plane was finally ap-
proved another type of engine, the Pratt
& Whitney, 32 50-horsepower Wasp Major
was decided upon. This extra size within
Able Mabel's nacelle necessitated some
hairline planning to get the stainless steel
stacks to fit.
As an operational plane, the Mauler is
capable of the extensive range of 2000
miles, which is amazing considering its
gross weight. The plane has a 50-foot
wing span and is 41 feet, 6 inches long,
making it the largest and heaviest torpedo
or dive bomber attack plane ever to be
launched from carrier decks.
The torpedoes, rockets and bombs Mabel
packs along are carried in shackles under
the fuselage and wings, while the small
bore cannon are mounted in the leading
edges of the wings, two on each side.
This heavy plane, of which the Navy
ordered 149, has a better than 300 m.p.h.
speed, fully loaded, compared to the puny
speed and armament of the earlier Martin-
built BM-ls. It was those early biplanes,
nonetheless, which the U. S. Navy used
to develop its murderous dive bomber and
torpedo tactics which worked so success-
fully against enemy shipping in World
War II. Data gleaned from the 20-year-old
planes, with their 52 5-horsepower Pratt
& Whitney Hornet engines, helped make
possible today's super fighting aircraft.
Of the two AM- Is shown here, the one on
the left is carrying the larger payload.
The 2000-pound bomb in center, two "Tiny
Tim" rockets and 1 2 five-inch rockets
give it 25,737-pound gross flying weight.
.^"SS-^v-^tL i^rTrfsS
Were it possible for the television cameras to record Godfrey flying his Navion the scene might look like one above.
GODFREY: On the k and In tk k
You, the wife and children, plus nu-
merous distant relations and neighbors
who "just dropped by," are sitting in
front of your newly purchased television
set. The lights have been lowered. The last
scraping of chairs has faded as the assem-
bled throng finally gets itself ensconced
for the evening's entertainment. Those
helpful remarks like, "Why don't you
turn that knob on the right and get rid
of the blur," or "My wife's brother's set
doesn't have those spots, but of course he
paid $795 for his," have finally been
quelled and things are ready.
It is 8:30 p.m., Monday evening and
the Arthur Godfrey Show is about to go
on the air. Tonight's entertainment, spon-
sored by Chesterfield cigarettes, gets off to
a good start with music. Godfrey makes a
wry remark or two. There is some sing-
«>JP*'^'-.
According to passengers who have
flown with Godfrey he is cool and
attentive at the Novion's controls.
ing, and then one of the country's best
known private plane enthusiasts wheels
out a small scale model of the 1949 Ryan
Navion, sent him by the Ryan Aeronau-
tical Company for use during his visual
broadcasts.
Godfrey switches a small lever in the
plane's cabin and the propeller whirls.
Very realistic-like. On the wings of the
model are painted the C.'\A license num-
bers which Godfrey has on his own Na-
vion. After some preliminaries about "how
an airplane flies," during which Godfrey
moves the model plane's control surfaces
to demonstrate a point, he begins to rhap-
sodize. "I like the Navion becau-se it's an
airplane for a very sloppy pilot like my-
self who flies once every other weekend
or something. It's an airplane you don't
h.ive to get checked out in every ten min-
utes. It's an airplane that will take care of
you — if you want it to — if you get in a
jam. It's an airplane that forgives your
mistakes. If you make errors with the
Navion, it doesn't matter. The thing
comes out of it itself and tells you, 'hey,
hey, what's wrong with you, you jerk?' "
But don't let those self-deprecatory re-
marks fool you. As a pilot Arthur is no
slouch. He has logged more than 2 500
hours since he made his first flight as a
17-year-old apprentice seaman at a Navy
radio school in 1920. According to pas-
sengers who have flown with Godfrey, he
is cool and attentive at the controls and
a stickler for having everything in top
shape before he takes off to fly from his
home near Leesburg, Virginia, to Teter-
boro Airport in New Jersey, where he
parks his Navion before beginning the
weekly round of radio and television
shows.
Television audiences are not the only
Godfrey fans to hear about the speedy,
all-purpose personal plane. Hardly a week
passes but what this Navion owner
doesn't mention his plane, a '48 model, or
comment on private flying, its uses and
abuses, over the CBS network on his morn-
ing radio shows for Lipton's Tea.
His infectious enthusiasm for private
flying and the Navion as the plane to do
it in, has captured the interest of many
other Navion owners, who never miss a
Godfrey broadcast. He has had many let-
ters from them telling how they always
pick up his program even while flying
their own planes.
Because of this aviation enthusiasm
many people have learned to fly and
bought planes after hearing Arthur talk
about the fun and pleasure he receives
from his own aircraft. Bill Cullen, a fel-
low Columbia Broadcasting announcer
and M.C. on the "Hit the Jackpot" pro-
gram, recently bought a Navion and cited
Godfrey's influence as deciding him on
this particular plane.
Dr. Elliott Finger of Marion, South
Carolina, was another Godfrey fan whose
interest in private flying was piqued by
the enthusiasm of the commentator. The
Doctor had a demonstration from Hugh
Eudy, Navion distributor of Hcnderson-
ville. South Carolina, and bought a plane.
A telegram Finger sent Godfrey, w^hich
was subsequently read over the air, said,
"I heard you plug the Navion and went
out and had a demonstration. Now I have
a Navion, and a carton of Chesterfields,
all as a result of your persuasive broad-
casts."
His friends get as much pleasure out of
the radioman's plane as he does. Instead of
letting the Navion just sit in the hangar
at the Teterboro Airport while he broad-
casts and televises, Godfrey has Bob Ulik
fly the plane to take friends on business
or pleasure trips when it is not being
used by the genial radio personality. Ulik
was formerly a pilot for Mallard Air Ser-
vice, Ryan Navion distributors for Greater
New York, whose president. Bob Hewitt,
has worked long and intimately with God-
frey on his personal flying interests.
In a recent broadcast Godfrey was talk-
ing about his picture in the spring issue
of Radio Album magazine, which he
didn't think looked too good on the cover.
Then he turned to the inside pages and
remarked, "Oh, oh, and on page 17. Oh,
that's a good shot! There's a good picture
of the inside of the Navion. See it? Can
you see that? That's ^ood. That's the old
Navion. That's before I got this new one.
That reminds me, I've got to get another
new one. Have you seen the new '49
model of the Ryan Navion, Ben? Oh,
brother, why do they do that? I was just
getting used to mine you know. I flew it
up here yesterday with Bob Hewitt from
Virginia. I am telling you I have never
had anything so thrilling in my life. That
doggone thing climbed 1400 feet the first
5 0 seconds. I took off out of Leesburg,
you know, thinking, as usual, I'd have to
sneak around through the trees and find
a hole somewhere. Boom, I had a 1000
feet so fast I didn't know what to do.
Gosh, it's a wonderful ship. Let me see
what this story says here. It says, 'God-
frey loves flying but the real reason he
commutes by plane has to do with time
saving. He's on daily for Lipton Tea and
on Monday evening for Chesterfields.' "
Not content just to use the plane for
commuting and "time saving," as the
article implied, Godfrey has also flown his
Navion in many eificiency flights and pri-
vate plane regattas sponsored by the Air-
craft Owners and Pilots Association to
demonstrate the high performance of per-
sonal aircraft. In recognition for the yeo-
man work he has done in helping boost
private aviation and safe and sane flying
through his broadcasts and articles, the
National Flight System, in 1948, presented
(Continued on page 12)
"Hove you see the new '49 model of the Ryan Novion, Ben? Oh, brother, why do
they do that? I was just getting used to mine you know. I flew it up here yes-
terday from Virginia. I have never hod anything so thrilling in all my life."
The name stamped on many of the
world's most powerful and "hottest" en-
gines— for which Ryan builds exhaust
cones and other stainless steel parts — is
also the name attached to some of the
world's hottest stoves and coldest ice-
boxes. Maker of these engines, plus the
countless products dear to the hearts of
America's housewives, is General Electric,
a name with which Ryan has long been
linked in the development and manufac-
ture of thermal jet components and high-
speed aircraft.
Current production line activities in
Ryan's Metal Products Division include
the jet cone assembly line for the manu-
facture of several G.E. J-47 jet engine
parts, including transition liners, inner and
outer exhaust cones and inner combustion
chambers. This powerful engine now driv-
ing many combat planes, including the
Air Force's F-86 fighters and B-45 bomb-
ers, both built by North American, is not
the first G.E. jet product with which
Ryan has worked.
Ryan's "Dark Shark" Fireball plane, developed during last war, used two G.E.-
built engines, the TG-100 propjet and 1-16 jet. Those powerplants in the Navy
fighter helped to give it a phenomenal rote of climb and high speed for combat.
THE JET ElfillE TEJ
4 BLADED PROPELLER
G-E TG 100 PROPJET
JET EXHAUSTS
Beginning tuith the
worked closely
jet engine
Before World War II, when Douglas
was building their A-20 "Boston" twin-
engine attack bomber, many of the en-
gines were equipped with General Electric
turbosuperchargers, to give an added
power boost at high altitudes. Ryan, at
that time, designed and built the A-20
tailpipe assemblies to carry the exhaust
gases from the engine into the super-
charger impeller wheels. The same super-
charger is now in use on such super planes
of the postwar period as the Boeing B-50,
C-97A and 377. Ryan has continued to
build the tailpipe assemblies which work
hand in glove with the G E. superchargers
in these models.
This prewar association of Ryan and
G.E. products on the A-20 and other
fighting craft, presaged later developments
by both manufacturers which culminated
in the use of two G.E. -built engines in the
Ryan XF2R-1 "Dark Shark" Fireball.
These engines were the TG-100 turbo-
prop and 1-16 turbojet which powered the
jet-plus-propeller plane.
General Electric was the pioneer manu-
facturer of gas turbine superchargers for
aircraft, and efforts in this field were di-
rected by the late Dr. Sanford A. Moss.
As a result of the efforts of Dr. Moss and
a small group of associates at the River
Works Thompson Laboratory of G.E.,
practicallv everv aircraft turbosuper-
charger ever built in this country was
built to General Electric design.
In 191 S, Moss and a group of Army
Air Force representatives took the first
supercharger built in G E. labs, installed
on a Liberty engine, to the top of Pike's
Peak for an altitude test. This early ex-
« OF li. I m Km
16, these firms have
n aircraft and
velopnient
periment showed that the 3 50 sea level
horsepower of the Liberty increased to
3 80 horsepower at 14,000 feet with the
use of the newly developed power booster.
From that time on, the development of
exhaust-gas-driven turbines has been a
story of constant improvement and refine-
ment. Such G.E. turbines have also been
adapted to many other applications, such
as ground boosting, emergency power and
range extension, when used with recipro-
cating engines.
This early experience with supercharg-
ers and turbines was the ground work,
actually, for the later development of jet
power. The jet engine is in reality an
overgrown turbosupercharger, for it oper-
ates on the same principal as Dr. Moss's
earliest experimental models. General Elec-
tric began the manufacture of jet engines
in 1942 with a model known as the 1-16.
Ryan designed and produced some of the
tailpipe sections for this powerplant.
(Continued on page 16)
(Above) G.E. -built J-47 jet engine for which Ryan fabricotes the tailpipe assemblies and other parts shown below.
The center of interest in the picture
to the right of this column unfortunately
cannot yet be shown to the reader, and
has had to be cropped out. The officers and
civilians are observing, with interest, a
high-speed, jet-propelled, pilotless target
plane, which has been under development
at Ryan for the past year and a half. For
three days during August the plane under-
went a major "work in progress" inspec-
tion by a joint Air Force, Navy and Army
Field Forces group in charge of guided
missile design and development.
Nucleus of the inspection party was
the seven-man board, officially known as
the "689" Board which was headed by
Colonel H. J. Sands, Jr., Chief of the
Guided Missile Section of the Air Materiel
Command. Approximately thirty other
officers and civilians from Wright Field
and other aviation development labora-
tories accompanied the Board on its visit.
Military Previews
RYAN XQ-2 JET TARGET PLANE
Part of "689" Board conferring with
Ryan's Director of Engineering 1 1, to
r.) Lowrence Bruno, Bernard Bayuk,
Harry Sutton, Maj. J. K. Taylor, Col.
H. J. Sands, Jr. and Donald Thompson.
Missile experts 1 1, to r. I Capt.
Nozaire LeBlanc, G. L. Gates and
J. J. Dunn inspect XQ-2 jet target.
The XQ-2, official name for the pilot-
less aircraft, is being built to original
specifications which resulted in the Ryan
Aeronautical Company's being awarded a
contract for its development after a major
competition held last year. It is being built
under a combined Air Force-Navy devel-
opment contract. The radio-controlled
drone, which is less than half the size of
a standard fighter plane, will be used as a
target for interception problems as well
as for anti-aircraft and combat plane gun-
nery training. Performance figures are
still highly confidential, as are all tech-
nical details, quantity of units being pro-
duced by Ryan and the dollar value of the
contracts.
With Colonel Sands on the "689" Board
were Bernard Bayuk, Air Force guided
(Continued nn pa,^e 12)
10
^efU^emaddUmW-TC^^'l^et^iia^MmW
In Mexico City "Vendemos el NAVION" means "We sell the Navion," which is exactly what partners
Francisco Waltz (I.) and Wilford Morgan do at their offices downtown or Campestre Field (above).
One would think the towering moun-
tain ranges of Mexico or the hot, steam-
ing jungle of equatorial Africa would be
the biggest hazards to private aviation in
those lands, but it is a mistake to assume
so. Actually American dollars and the dif-
ficulties of obtaining them due to cur-
rency controls and devaluated foreign
exchange rates are the problems personal
plane buyers, as well as our foreign dis-
tributors, face in Mexico City and Pre-
toria, Union of South Africa.
But this not a treatise on economics.
It is rather a story of two of Ryan's
out-of-U. S. Navion sales organizations:
Morgan and Waltz, Sue. S. A. who operate
in Mexico's cosmopolitan capital city, and
Pretoria Light Aircraft Company (PTY)
Ltd., who sell and service the handsome
personal-business planes throughout the
lower half of Africa. The Navion is ideally
suited to both areas and these distribu-
tors, like other Ryan sales representatives
throughout the world, have no trouble
getting customers. Only the low exchange
rates and difficulty of getting import li-
censes hold up real volume sales.
In Mexico, Wilford Morgan and Fran-
cisco Waltz maintain a large sales and ser-
vice establishment at the Aero Club's
Campestre Landing Field as well as a
downtown office. The Campestre Field is
in the suburbs near Chapultepec Park.
At the field the two men rent 20
hangars from the Club plus a repair shop
facility. There are two mechanics work-
ing for the company under the supervision
of Morgan, a former Air Force Technical
Sergeant who worked on our planes in
China during the war. Following this duty
he was sent to the American Embassy in
Mexico City as their chief airplane
mechanic. A year and a half ago he and
Waltz teamed up to sell Navions.
(Continued on page 12)
"Wy Verkoopen NAVION" is the Dutch for "We sell the Navion," a phrase one would hear at the South African distributorship of
Pretoria Light Aircraft Co. Below are three of five Navions used by South West Air Transport at Windhoek for charter flights.
1949 NAVION PRICE REDUCED $1000
A $1000 reduction in the price of the Ryan Navion four-place personal-business
plane, effective immediately, was announced August 12 by T. Claude Ryan, president
of the Ryan Aeronautical Company.
"This price reduction is made in keeping with the adjustments no'w occurring in the
prices of most commodities,'* Ryan said, "and follows a policy of decreasing gross profit
psr plane to increase sales volume."
The $1000 reduction in price of the Ryan Navion -was made after an expression of
opinion by all of Ryan's distributors in favor of accepting a substantial cut in their
rate of gross commission to aid in making the plane available at the 9 percent lower
price.
"The new price of $10,985," Ryan said, "gives today's personal-business plane buyer
an exceptional value in thoroughly modern air travel at a figure which represents three
to four times pre-war value. Before the war a plane with the performance and capacity
of the 15 5-mile-an-hour Ryan Navion cost from $18,000 to $25,000 pre-war dollars.
In terms of today's dollar, the comparable price ten years ago would have been around
$35,000.
"An increasing segment of the public is coming to accept the fact that the executive
plane is not a luxury but a valuable business tool. Thousands of alert corporations,
professional men and executives have learned the value of the modern business plane,
for it gives them their own air transport service wherever and whenever they want to
go at three times ground travel speeds."
GODFREY: ON THE AIR AND IN THE AIR
(Continued from page 7 )
him with an award for having "contrib-
uted more to the promotion of private
flying than any other individual this past
year."
On a trip to the West Coast of Mexico
last year, the well-known radio person-
ality stopped at Lindbergh Field, San
Diego. Just as he was about to resume his
trip south he noticed the Ryan Navion
sign on the service hangar across the field.
He asked his flying companions to hold
the plane for a few minutes, jumped in an
airport jeep and came across the field to
make a Saturday morning tour of the
plant and the N.ivion production line in
company with Earl D. Prudden, Ryan's
Vice President in charge of Airplane Sales.
Unfortunately for that television fam-
ily and Its multitude of friends and rela-
tives who were all sitting around the re-
ceiver, watching Godfrey toy with the
model Navion, it is not yet possible to
show the radio and video star at the con-
trols of his plane while in flight. The
television fans must rely on photographs
of the sort which accompany this article,
or, if they are lucky, they might happen
to see him landing or taking off on his
next trip from Leesburg to New York in
that sleek, flyab'e, four-place job he is
so sold on.
Television audiences saw the model
Navion, by the way, as a result of a let-
ter the Ryan Aeronautical Company re-
ceived from a neighbor of Godfrey's down
in Virginia. She wrote asking why the
company didn't provide her favorite tele-
vision performer with a model of that
plane he always talked about but had
never shown his audience. She also re-
marked that she thought the company
magazine should show some pictures of
the man who has done so much to interest
her and thousands of others in the per-
sonal-business plane.
The Nation viodel and this article are
the answer to her query.
MILITARY PREVIEW
(Continued from page 10}
missile expert; Lawrence Bruno, Air Force
technician; Captain Nazaire LeBlanc, Air
Force; Lt. Cmdr. O. Simonelli, U.S. Navy;
Major J. K. Taylor, Army Field Forces,
and Donald Thompson, U.S. Navy. Ac-
cording to Robert Shaver, Ryan's Project
Engineer for the XQ-2, the Board and
the other technical observers were highly
gratified at the progress made in the tar-
get's construction.
The jet-propelled plane is the result of
design, powerplant and electronics ideas
of a large group of Ryan engineers, headed
by Harry A. Sutton, Director of Engi-
neering, and including Bob Shaver, Bill
Mauseth, Ronnie Reasoner, Forrest War-
ren, Cart Laffoon, Wes Vyvyan, Ralph
Gall, Jim Smith, Lew Dunfee, Robert
Peasley, R. G. Houghton, Bob Close and
Phil Massie. Each of these men, as well as
the technicians in the Experimental De-
partment where the plane is being built,
has made important contributions toward
the development of this unusual aircraft.
VENDEMOS EL NAVION
(Continued from page 1 1 }
The other partner, "Pancho" Waltz,
has had a civilian pilot's card for several
years. Waltz is in the unusual position
of being a citizen of two countries, Mex-
ico and France, this dual nationality being
the result of strange citizen registration
laws. During the war he served in Mar-
tinique with the French Marines.
On a recent visit to the plant to pick
up a 1949 Navion, Waltz told of flying
conditions around Mexico City. The Cam-
pestre Landing Field is at a 7600-foot
elevation, surrounded by some extremely
high mountains, and to enter or leave the
city a pilot must climb to 11,000 feet.
These high flying conditions are sometimes
aggravated bv the rain squalls and thun-
derstorms indigenous to the country from
June through September. "But the Navion
performs beautifully at these altitudes,"
Waltz says. "It is a wonderful plane for
mountain flying."
Their company is at present following
an extremely energetic advertising pro-
gram, plugging the Navion on daily
weather information broadcasts aired by
Station XEB. This information includes
all the standard meteorological data from
the weather bureau and commercials of-
fering Navion information to those in-
terested in ""el aeroplano que piensa," (the
airplane which thinks).
Sales by Morgan and Waltz have been
largely to mining and engineering con-
cerns and agencies of the Mexican Gov-
ernment, like a recent Navion sale to the
Comision Federal de Electricidad. At pres-
ent, the Mexico City distributors have two
dealerships operating under their direc-
tion: Ulvert & Cia., Ltda. in Managua,
Nicaragua, and Jack Sullivan in Hermo-
sillo, who is a dealer for the states of Baja
California, Sonora, Sinaloa and Chihua-
hua. This dealership is registered under the
name of Industrial Importadora y Con-
structora, S. A., and, like Morgan and
Waltz, maintains excellent Navion service
facilities for both U. S. and Mexican
Navion owners.
Half way round the world from Mex-
ico City is Pretoria, Union of South
Africa. Here, the Pretoria Light Aircraft
Company operates out of Wonderboom
Airport to sell the personal-business plane
to ranchers, mining companies, airlines
and private flying enthusiasts throughout
half the continent of Africa. These Na-
vion distributors have 30 agents in such
exotic places as the Belgian Congo, Zanzi-
bar, Tanganyika, Basutoland, Mozambique
and Portuguese Angola. After taking the
distributorship in 1948, Pretoria Light
Aircraft sold fifteen planes, either from
their own offices or through one of the
far-flung dealerships. They have the only
personal plane dealer organization in South
Africa and sell more than 50 percent of
all American aircraft imported into
Africa.
Founders and owners of the distributor-
ship are the brothers Peter and J. van
der Woude, who organized the company
in 1937 to train civil air pilots and run a
charter aircraft service across the vast
reaches of the African veldt. Since their
inception they have taken on two private
plane distributorships, Navion and Piper,
as well as dealerships for the Continental,
Lycoming and Franklin engines.
Several years ago the van der Woudes
financed the South West Air Transport at
Windhoek which runs a bi-weekly sched-
uled service with five Navions to the
northern districts of the South West
Africa territory. The company, which is
managed by G. T. van Rooyen, J. C.
Mentz and A. K. L. Finke, recently bought
out the van der Woude interests.
In a recent letter from van Rooyan,
South West's General Manager, he told of
the company's passenger, mail and freight
flights which began in November, 1948.
Since beginning this service the company
has completed more than 70 scheduled
flights with their four Navions. van Roo-
yan relates how they run their own main-
tenance and servicing organization and,
he writes, "being the only aviation con-
cern in the territory we cater to all the
needs of the private owners — approxi-
mately 30. Our first Ryan Navion "ZS-
BXR' has completed its first 600 trouble-
free hours since going into service in July
last year."
With a backlog of orders for new 1949
Navions, the Pretoria Light Aircraft
Company is limited in the number which
they can import into Africa due to the
country's dollar allocation controls which
does not allow our distributors to buy all
the planes they could sell.
Unfortunately international finance can
be a bigger hazard to private plane sales
and ownership than the roughest winds,
or the crudest landing fields. The Navion
can take these easily in its stride as Morgan
and Waltz and the van der Woudes have
demonstrated to many enthusiastic Na-
vion customers in the past two years.
Two saU baths for removing scale from stainless steel parts have been relocated
in outside shed. A water tank and two acid baths are also housed in new addition.
Heat Treat Re-grouped for Efficiency
During part of July and most of the
month of August, the Ryan Aeronautical
Company's production line for Metal
Products has been undergoing some major
alterations. The Drop Hammer Depart-
ment, where the stainless steel manifold
and some specialized airplane parts are
formed into shape, has had a '"moving
day." Here also the parts are heat treated
for strength and bathed in acid for the
removal of scale.
All the heat treat furnaces, which for-
merly were scattered about the produc-
tion floor of the main shop building, and
the acid baths have been centralized in
one accessible location. Better control over
the movement of material is now obtained
and a steadier flow of work is possible, not
to mention the time and money expected
to be saved by this close grouping of the
large furnaces and tanks.
Original plans for this re-grouping of
this important production phase were
formulated by Ray Ortiz, Manifold Pro-
duction Superintendent; Herb Rasp, Pro-
duction Engineering Manager; G. E. Bar-
ton, Production Manager, and Owen
Walker, Assistant Foreman in the Drop
Hammer Department, who has charge of
the heat treating and pickling operations.
A new metal shed, built on the outside
of the main manifold assembly building,
was rushed to completion by the Plant
Engineering Department under Durward
Palmer's supervision. It now houses two
salt baths, a water tank and two acid
baths for treating stainless steel and
aluminum parts. The outside shed has the
added advantage of placing this phase of
production out-of-doors where acid fumes
are less noticeable.
13
KEY EXECUTIVES
TAKE NEW POSTS
New positions of increased responsibili-
ties were assumed by three of Ryan's key
executives August 1, in a move designed
to further strengthen
^^H^^^^^^^^l efficiency of the de-
^^^^^^^^^^1 partments affected.
^^^^^^^^^^H At the same time,
^m ^^U certain functions
B., TB were regrouped for
«'* "^ J better coordination
^^ ^^ of the company's
^^L '^F^ operations.
PP-^ ^ Colin A. Still-
! ^^^ML wagen, who has held
- ' "^ the position of Con-
Stillwagen troUer and Secretary
for the past three
years, was promoted to the new and im-
portant assignment of Director of Ma-
teriel and Contract Administration. He
also continues as an
officer of the com-
pany, retaining the
position of Corporate
Secretary.
Walter O. Locke,
19-year veteran with
the Ryan organiza-
tion, has taken on
greater responsibili-
ties in his new ad-
visory capacity to
the management. His Locke
previous assignment
as Assistant to President T. Claude Ryan
has become a more active one, and in
addition Locke now serves as Staff As-
sistant to George C. Woodard, Executive
Vice President, with duties in connection
with general operational control.
Selected to take
over direction of the
work of the Control-
ler's Office, formerly
under Stillwagen's
supervision, was L. L.
"Jeff" Underwood,
who has been ad-
vanced to the new
position of Assistant
Treasurer of the cor-
poration. In his new
assignment. Under-
wood works directly
under Woodard. For the past three years.
Underwood has been Supervisor of Budget
Control and Internal Auditing.
"These changes," T. Claude Ryan, pres-
ident, pointed out, "are based on well-
deserved confidence in the abilities of
these executives and the new positions
represent increased responsibilities in each
case."
Underwood
The newly grouped departments which
are now under Stillwagen's supervision in-
clude: Contract Administration, Schedules
and Production Control, Purchasing, Ma-
terial Control, Standards and Estimating,
Airplane Spares, Airplane Service, Safety
and Welfare and Traffic.
Stillwagen joined the Ryan organization
ten years ago as head of the Accounting
Department of the Ryan School of Aero-
nautics. During the war years he held
executive management positions with
Ryan's Army pilot training school in San
Diego, and Hemet, California, as well as
Tucson, Arizona. At the end of the war
he was placed on the Ryan company's
executive staff and in November, 1945,
was advanced to the positions of Control-
ler and Corporate Secretary.
Recent recognition of Stillwagen's out-
standing ability came with his selection
as Chairman of the Citizen's Budget Ad-
vistory Committee of 50 to assist in guid-
ing the City of San Diego's financial poli-
cies.
Locke is Ryan's fourth oldest employee
in point of service with the company.
During his 19 years with the organization
he has served in many executive capacities
and knows the company's operations from
every angle. His long and varied experi-
ence is proving extremely valuable in his
new assignment.
« —'REPORTER
ON THE COVER
Lumber firms keep close contact be-
tween mills and cutting operations
through the use of safe, fast business
airplanes like the Ryan Navion shown
here and on the cover, flying over the
Shevlin-Hixon mill at St. Helens, Ore-
gon.
Owned by the Perma-Wall construc-
tion Company of Portland, this busy
plane transports company executives for
calls on customers and supply sources
throughout the Pacific Northwest.
Jeff Underwood, the company's new
Assistant Treasurer and head of its ac-
counting functions, first joined the com-
pany through its subsidiary, Ryan School
of Aeronautics of Arizona, at Tucson.
There, for two years, he served as office
manager and head of the accounting de-
partment, transferring to the Ryan Aero-
nautical Company upon termination of
the pilot training program.
JUST WHAT THE
DOCTOR ORDERED
(Continued jrom page I)
twenty-nine years after he purchased his
first plane, and uses it constantly to travel
between his three hospitals; in Holdrege,
Oberlin, Kansas and Lexington, Nebraska,
which he and his two sons, also surgeons,
operate. Both the other Brewsters are pri-
vate plane pilots as is their mother.
Nothing could be more unlike the flat,
endless expanses of Nebraska and Kansas
where Dr. Brewster and family fly their
planes, than the towering mountain re-
gions of Utah. Here the Wasatch range,
a 10,000 to 12,000-footer, is the hurdle
Dr. J. E. Dorman of Price, Utah, must
cross every week to attend clinic meetings
or perform operations at a Provo hospital.
Dr. Dorman, a leading eye, ear, nose and
throat specialist, finds his Navion almost
mandatory in procuring the time needed
to attend medical meetings in Salt Lake
Citv and elsewhere around the country.
Since purchasing his Navion, he has logged
over 500 hours, mostly mountain hopping,
and when asked if he would buy another
one he replied, "I wouldn't have anything
else. But I'm getting such good service
from this particular aircraft that I expect
to go on flying it for quite a few more
years before trading it in on a new model."
The use of personal planes by "flying
doctors," so dramatically pioneered by Dr.
Brewster in 1919, when he made his first
flight to save the life of an oil worker by
performing an emergency operation, has
now become almost routine. Throughout
America, doctors, dentists and specialists
in the field of medicine and surgery are
depending more and more on private plane
transportation to save them hours of time,
not to mention the patients whose lives
depend on precious minutes gained by
flight.
But the practice of medicine and the
advantage of quick transportation for
rush cases are not the only benefits the
Navion's medical owners enjoy. A chance
to relax for a few days away from the
swabs, sutures and sulfa means almost as
much to the M.Ds. and dentists in this
day of shortages in the medical ranks
when leisure hours can be lengthened by
flying to and from that cabin in the
mountains or cottage bv the sea.
14
SERVICE ANYWHERE FOR
RYAN METAL PRODUCTS
(Continued from page 1 )
solved many of the problems in the final
design which led to an order for a quan-
tity of these tailpipes to be fabricated at
the Ryan plant.
In the same four weeks, the same sales
engineer had numerous sessions with Pan
American maintenance people discussing
a new stainless steel alloy for flanges and
ball joints on the Boeing 377 exhaust sys-
tems. The alloy, tested in the company's
laboratory, is expected to extend the ser-
vice life of these systems by many hours.
At the same time Todd was rushing
between Boeing at Seattle, Ryan in San
Diego and Pan Am at San Francisco, Jack
Zippwald was spending more than a few
hours at the Douglas factory in Santa
Monica on DC-6 and C-54 manifold ser-
vice calls. Jack's long background in prac-
tical shop techniques and assembly proc-
esses at Ryan comes in handily when an-
other firm's engineers want to know how
a ball and socket joint or a manifold clamp
will stand up to the tremendous pounding
a transport engine will give them.
In the industrial heart of America, the
vast Midwest area of Ohio, Michigan, Illi-
nois and Indiana the man who sells Ryan
products as well as checks on operation
and service or advises on new manifold
improvements is Jimmy Stalnaker, an-
other practical shop man. Jimmy's apart-
ment is in Dayton, Ohio, but he doesn't
hang around it much. He can usually be
found at the Lockland, Ohio, General
Electric plant, working on J-47 tailpipe
design studies.
Another frequent visitor in Dayton,
from the home office in San Diego, is the
Metal Products Division's Chief Engineer.
His name is Charles Byrne and his back-
ground in designing jet components for
General Electric's earlier 1-16 and J-33
engines eminently qualifies him for con-
sulting jobs on the J-47, newest G. E.
fighter and bomber powerp'ant.
Calling on customers and consulting
with engineering departments of East
Coast airplane manufacturers is Rod Mc-
Donough who operates up and down the
Atlantic seaboard from New Jersey. Mar-
tm, Fairchild, Grumman, Republic and
Wright Aeronautical are on his Ust for
regular service calls involving exhaust sys-
tem and jet engine designs, installations or
changes. Rod, before coming with Ryan
earlier this year, spent 13 years as engineer
and sales representative with Wright
Aeronautical Corporation.
Even farther from the factory on the
West Coast has been Frenchy Foushee; all
This Flying World
• The first of the 36 T-29 "Flying Classrooms" ordered by the Air Force for naviga-
tion training will be completed in September at the Convair plant in San Diego. The
plane outwardly resembles Convair's commercial transport known as the 240 Convair-
Liner, but with the addition of four, bubble-like astrodomes on top of the fuselage.
Student navigators will take star sights through these plastic domes as part of their
training. The T-2 9 will accommodate 16 students, in addition to the pilot, co-pilot, crew
chief, navigation instructor and radio operation instructor. The oxygen system in the
plane will have individual outlets and provide training in the use of oxygen masks at
high altitude operation.
RYAN EXHAUST SYSTEMS AID PERFORMANCE OF BOTH
THE CONVAIR 240 AND T-29.
• The lirst scheduled service wilh Boeing Stratocruisei equipment on domestic routes
was inaugurated Aug. 1 by Northwest Airhnes. Initially, the new equipment will be used
on the Twin Cities-Chicago route, and by Sept. 1 it is proposed to have transcontinental
Stratocruiser flights operating between New York and Seattle via Detroit, Milwaukee, the
Twin Cities and Spokane. The service will be at standard fares. Initial schedules call for
three round-trips daily between Minneapolis & St. Paul and Chicago.
IN ADDITION TO BUILDING THE REAR FUSELAGE ASSEMBLIES FOR THE
STRATOCRUISER, RYAN AERONAUTICAL COMPANY ALSO FABRICATES
THE STAINLESS STEEL EXHAUST SYSTEMS WHICH ARE STANDARD
EQUIPMENT ON THESE AND OTHER BOEING PLANES.
• The ■wraps have been partially removed from a new Navy project now being built
by the Goodyear Aircraft Company at Akron, Ohio. The project is a new blimp, designed
specifically to carry the latest equipment for combatting snorkel-type submarines.
The lighter-than-air craft will be 3 24 feet long, and the largest non-rigid airship
ever built. The Navy designation for the blimp is "N-type,'* and it will be capable of
both long-range over ocean patrol as -well as anti-sub warfare due to its ability to
hover over a given spot while employing its devices for detection and tracking of under-
sea ships.
The big blimp, for which Ryan Aeronautical Company built exhaust manifolds for
the two Wright engines, will be able to refuel in flight by dropping a fuel line to a
surface ship. The two engines are to be mounted within the control car to enable repairs
to be made while the blimp is in flight.
The ne-w airship, with its two-deck control car, -will be capable of making 7 5 knots
and -will carry a useful load of more than four and a half tons.
RYAN EXHAUST SYSTEMS ARE INCORPORATED INTO THIS LARGEST
OF ALL NON-RIGID AIRCRAFT.
• A B-50 Superfortress has recently been equipped with retractable track landing gear
— the first application of this track gear to a heavy combat-type aircraft and the first to
use a dual-track arrangement on each landing-gear leg.
A heavy plane equipped with conventional wheel-type landing gear will break through
a dirt, sod or sand surface because all the weight is concentrated on a relatively small
area. The engineering answer to this problem was the track gear, first used on the Fair-
child C-82 Packets. By distributing the weight of the plane over a larger area the
developed pressure is kept below penetration pressure.
RYAN-BUILT EXHAUST MANIFOLDS ARE STANDARD ON BOTH THE
C-82 PACKETS AND THE B-5 0 SUPERFORTRESSES.
the way to England and Germany on a
service trip which covered manifold in-
stallation and performance checks on the
Douglas C-54 and C-74 and Fairchild
C-82s in use on the Berlin Airlift. Just
before he flew to the continent, Frenchy
was awarded a plaque designating him a
member of United Air Lines' "100,000
Mile Club." He's flown more miles than
that in the past four years making exhaust
system tests, instructing maintenance
crews in the installation of Ryan-built
manifold parts and in welding techniques.
While the sales engineers are solving
service, maintenance and design enigmas
away from the office, there must still be
men holding down the fort back in San
Diego. Frank VoU, Engineering Coordina-
tor, and Fred Coffer, Sales Coordinator,
both with many years of practical assem-
bly line and sales experience behind them,
keep the blueprints, contracts, modifica-
tion and service catalogues and the myriad
other details of successful manifold fabri-
cation flowing smoothly. They see that
the job gets out on time whether its a
new assembly, a modification or a replace-
ment part.
Head man of the Metal Products bunch
is Sam Breder. He likes to sell. He likes to
get to the bottom of service difficulties
and iron them out, too, and across his desk
pass the service reports the boys in the
field send in or phone in for Sam's final
OK. This man's enthusiasm for selling and
servicing manifold products infects all
those who work with him. He is constant-
(Continiied on page 16)
15
^aM^ SSaa Mko) ©ia J^fej^SoGS
FASTEST NAVION? Charlie Toth, top man of Toth Aircraft & Accessories,
distributor in Konsos City, Mo., recently set what may well be a record speed
run for the Ryan Navion. Between Kansas City and Cincinnati, a 560-mile
stretch, favorable winds helped his '49 demonstrator average 224 miles per
hour, completing the junket in only 2 hrs. and 25 mins. Charlie flew on to
Washington, D. C, at almost the some clip, The Toth organization is also cur-
rently celebrating delivery of o new Ryan Navion to the J. D. Armstrong Con-
struction Co., considered one of the most important sales of 1949 in this Mid-
western territory.
ONE IMPORTANT REASON WHY ST. LOUIS FLYING SERVICE is in its greatest Ryan
Navion sales season is the alert selling policy of prexy Arch McEwein. The well-liked
Mid-westerner recently gave, by special invitation, extensive demonstrations of the '49
model at the three-day conference of the Central Bible Institute and Assemblies of
God Church in Springfield, Mo. Reporting considerable interest in the Navion among
the conferees. Arch says that over 90% of the pilots present had the opportunity to
either pilot or ride in his demonstrator.
FIRE FIGHTERS. Les Randolph, Glenn Higby and Howard Jeppson, three
crack pilots for Aircraft Service Co., Ryan Navion distributor in Boise, Idaho,
con match their public service records with any in the nation. This summer
they're using Navions to ossist the U. S. Forest Service in the battle against
fire in the Bear 'Valley, Round Valley and Marble Creek areas of Idaho. Drop-
ping supplies of bedding and food to fire fighters on the ground is one im-
portant item on their list of duties. Thanks to the planes, they're reaching men
in interior locations which are otherwise inaccessible. Such summertime emer-
gency flying follows close-up on their spring wheat crop rescues and winter
months' hoylift operations.
THERE'S A SURGE OF SOUTH AMERICAN NAVION ACTIVITY currently centered
in Colombia. The Aeroclub de Colombia, Ryan Navion distributor located in Bogota,
that country's capital city, announces delivery will soon be made on a '49 Ryan
Navion to Dr. Jorge Saenz and William G. Post. Gustavo Izquierdo, veteran mountain
pilot, is picking up the new plane at the factory. Commenting on the opening of the
Aeroclub's branch office in Moriquito, James G. Leaver, Manager, soys, "There's a
great deal of enthusiasm over the Navion in this particular agricultural area, com-
posed of successful farm owners, most of whom ore cotton growers." Leaver adds that
the Aeroclub — an enterprise with 125 members — has mode other important Navion
soles for which import permits are now being arranged.
CREDIT BILL COXE AND TOM MITCHELL with being two of the Ryan Navion
program's most up-and-coming soles representatives. Operating out of Green-
ville, S. C, and Lombard, III., respectively, this hustling pair is doing the bang-
up type selling job that promises to keep "Ryan Navion" the top aviation name
in their areas. Both were recent visitors at the factory where they took delivery
on '49 models for customers. Bill soys his philosophy for selling is to tell the
prospect about the Navion, then follow up fast with a demonstration that shows
the soles talk was entirely foctuol; on underestimotion, if anything. Tom, o real
oldtimer in this aviation game by any man's standard, works much the some
way, enjoying the longtime patronage of many of the Midwest's most prominent
flying people. Carolina Aeronautics and Howard Aviation rote congratulations
for appointing these two high-calibre representatives.
"HE IMMEDIATELY BECAME SO ACQUAINTED WITH THE NAVION he thought
he had been flying it all his life," writes Arturo Meneses, about his boss' first flights
in a '49 Ryan Navion. The Aviation Department Manager for Salinas, Fobres y Cio.,
Ltda., Ryon Navion distributor for Chile, goes on, "Our most recent '49 Ryan Navion
arrived in Santiago in perfect condition. On his second take-off by himself, Fobres
went round-trip to La Serena, a town 250 miles north of here. That's when he really
discovered what a fine ship the '49 model is. Incidentally, there was a much higher-
powered American-built high-wing single-engine cabin plane flying the same route
at the time, and it gained only five minutes on the Navion each way."
HOW TO WIN FRIENDS AND INFLUENCE PROSPECTS. When a Ryon
Novion advertising inquiry turned out to be from on 1 I -year-old Troy, Ohio,
school girl, Jim Hobstetter, president of Southern Ohio Aviation, decided thot
nonetheless he would go oheod with his plans to give her the demonstration
she had wanted so badly. So one recent Wednesday afternoon Jim met little
Julia Kauffman and her daddy, Horry Kauffman of the Skinner Irrigation Co.,
at Waco Field in Troy for the promised Navion ride. Impressed, Kauffman
wrote to the Ryan factory, "Julia and I both appreciate Mr. Hobstetter's
thoughtfulness in toking us for the demonstration. It was one of those extra
little things that wasn't at all necessary for him to do. With such friendliness
in their business, we ore sure Mr. Hobstetter and Southern Ohio Aviotion moke
on excellent connection for the Ryan Aeronautical Company."
ly moving from one end of the country
to the other, just as his sales and service
representatives, and with all their urgency
and dispatch when a new problem comes
up that Ryan experience can settle.
Only two men in the department stay
put for any length of time. They are Joe
Small, Assistant Sales Manager, whose
main province is selling metal products,
keeping the sales records, checking sales
reports and routing the travellers from
one spot to another.
The other is Joe Richert, Office Man-
ager, whose job it is to expedite orders
and keep inter-departmental workings
running efficiently.
After all, someone has to be on hand
when all the phones start ringing and the
calls come pouring in from Seattle, Balti-
more, Dayton or Fort Worth reporting
on work in progress, sales consummated or
service problems solved and the men on
the move want to know where they are
needed to take Ryan know-how and ser-
vice next.
JET ENGINE TEAM
OF G. E. AND RYAN
(Continued from page 9)
It is interesting to digress at this pc»nt
to tell of an unusual incident which oc-
curred just before Ryan began designing
the first FR-1 Fireball in which the 1-16
was installed.
All work on the model was highly
secret and in 1942, right after America
entered the war, several British power-
plant experts arrived incognito in Boston
and registered at obscure hotels before be-
ginning work with G.E. engineers. A jet
propulsion aircraft engine of British de-
sign was brought to America on a fast
ship and taken by a circuitous route to a
G.E. plant and delivered inside the fac-
tory at a time when all the workmen
except guards were absent.
Another Englishman had been flown
across the ocean and registered under an
assumed name at the Boston Statler, where
he stayed in a specially guarded room
with an outside telephone line directly to
the G.E. plant. After several weeks this
man moved into the home of one of the
company's top engineers, whose wife
didn't even know the Enghshman's right
name during the months he lived in her
house.
Only long after the P-5 9A "Aircomet,"
first plane to fly with the 1-16, had been
launched did word get around that the
mysterious Britisher was Frank Whittle,
the world's pioneer expert on jet propul-
sion, to whose original design the 1-16 was
built.
The TG-100, turboprop engine, which
powered the XF2R-1, along with the 1-16,
was another General Electric development
for which Ryan built the tailpipes and
exhaust cone. The combination of these
two installations gave the Dark Shark
phenomenal climb and peak performance
over a wide range of speeds and altitudes.
The TG-lOO's two-way harnessing of gas
turbine power to drive a propeller and at
the same time boost with jet thrust also
gave the plane greater flexibility at low
speeds, particularly during take-off.
Ryan and General Electric cooperation
on military aircraft and engines paused
briefly in 1946 following the cessation of
hostilities, but was resumed again in
January of this year with the awarding
of a contract by G.E. for Ryan to build
J-47 exhaust cone parts. Since this new
work has started, Ryan and G.E. engi-
neers have worked closely together on the
stainless steel components which go into
the engine powering such craft as the
pace-setting, 6 70 -mile-per-hour F-86
Sabre fighter. Ryan production skill has
turned out a vast quantity (exact number
is confidential) of the gleaming exhaust
cones and other parts in the eight months
since tooling up processes began.
Some hitherto confidential facts con-
cerning the performance of the J-47 (TG-
190) have just been released by the Air
Force and a little more of what General
Electric and Ryan are accomplishing can
be revealed.
The J-47 represents a three-fold in-
crease in thrustpower over the first Air
Force jets flown in 1942. In six years, the
company, through experimentation and
development, has increased thrust from
the original 1400-1500 pounds to the
maximum blast of over 5000 pounds
which the J-47 puts out.
The engine incorporates multiple com-
bustion chambers and an axial flow tur-
bine, and can burn either kerosene or
grade 100 130 gasoline. Air is gulped into
the engine at an airflow rate of 90 pounds
per second. With the engine operating at
a normal continuous cruise thrust power,
exhaust temperatures become so high that
special resistant alloys have been used in
the construction of the J-47 combustion
chambers, exhaust systems (both of which
Ryan builds) as well as the nozzle dia-
phragm and turbine wheel.
As in the last days of the war, when
the Fireballs and Dark Shark first flew,
G.E. and Ryan cooperation has succeeded
in producing advanced aircraft com-
ponents so vitally necessary in America's
effort to hold its lead in aircraft and jet
engine development.
WHEN YOU HEAR THE FAMOUS "QUIZ KIDS" over the oir next fall, include a '49
Ryan Navion in the script. John Lewellen, program manager and director for this
favorite Sunday radio feature, will be using his new plane to travel from city to city,
giving a new twist to the show which spotlights local brain-children across the
nation rather than a permanent set of youthful experts. He also will be flying back
to Chicago each Wednesday for the televised Quiz Kids program. Business won't take
ell the Navion's time, however. Flying with the Lewellens is a family affair, for
Mrs. Lewellen and their youngsters, Tommie and Lu Ann, enjoy trips in the handsome
plane, too. The few times it isn't in use, the Navion is hongored just ten minutes
from their Glen Ellyn, Illinois home.
LOOKING FOR THE SAFEST OF MODERN PERSONAL PLANES, Horold G.
Hilton, Caterpillar and John Deere implement distributor of Modesto, Califor-
nia, settled upon the Ryan Navion. Experience soon convinced him he had
found the plane he was after. So he bought a second Navion as a gift for his
son, Harold L. Hilton, who lives at Boulder Creek, north of Modesto. Now
father and son regularly use their Navions to commute between the two towns,
loading the ships down nearly every trip with members of their families, lug-
gage and odd lots of cargo.
"THERE'S NOTHING THAT SO COMPLETELY RELAXES ME, or takes my mind so
thoroughly off oil business as flying my Navion," declares Dr. E. E. Collins, dentist
in Sunbury, Pa. Typical of the professional man who in his forties takes up flying for
recreation. Dr. Collins takes real pleasure in acquainting his dental colleagues as
well OS other pilots with the wonders of Navion flying. His wife, Violo, shares his
enthusiasm, and recently joined him in a vacation flight which took them from coast
to coast corner to corner, across the U. S. "We couldn't do without the Navion now,"
he explains. "The way it has helped us to be with our families more frequently than
ever before is one important reason. The old 9-hour car trip to Bridgeport, Conn., to
visit my wife's relatives is now only 1 hour 40 minutes in the Navion. And to Elmira,
N. Y., where my folks live, the air route takes less than one-third the automobile
time."
OFFICIALS OF THE EUREKA TEA COMPANY, Chicago and
Milwaukee, value their '49 Ryan Navion most for the savings
in time and money which it provides on short hops. C. E.
Swanson, Eureka's General Manager, reports that they have
reduced total travel-time I including time from town to air-
port and all other extras! at least 50% since they've been
flying between their branch offices. Now flying a '49 Ryan
Navion, after eight months of highly satisfactory use from
their '48 model, the Eureka people ore among the Midwest's
most prominent Navion boosters.
"FLYING LABORATORY" is the opt designation of the '49 Ryan Navion owned by
Aircraft Radio Corporation of Boonton, N. J. Used to demonstrate ARC's excellent
radio equipment, the Flying Lab is specially decked out with a complete two-way
VHF communication system, low frequency navigational system using directional loop,
VHF omnidirectional IVOR! system, ILS, two-control radio setup, full set of instru-
ments for testing omnidirectional equipment and other field instollations. C. L.
Cahill, of the Division of Field Engineering and Sales, covers the nation twice yearly
with the Navion. When not so on the wing, the plane sees heavy use at the home
base in development work and executive transportation assignments.
NEWSPAPER PUBLISHER'S WORKHORSE. Roger C. Wil-
liams, Assistant General Manager of the Guy Gannett Pub-
lishing Co., Portland, Maine, soys his firm's Ryan Navion
is just that. The four-place sky hustler's jobs range from
cross-country trips between California and New England
for visits to newspaper plants and radio stations, to heavily-
scheduled short hops between cities in Maine where the five
major Gannett papers and two radio stations ore located.
"We've found the Navion's wonderful from utility, time-
saving and emergency transportation standpoints," says Williams, "and for
advertising and prestige purposes, it's 0-K Plus!"
FLEET FOLKS. The Palm Mortuary, Las Vegas, Nevada, has been added to the
ever-growing list of Navion fleet operators. Under the supervision of Jerry Woodbury,
Navions 4372K and 4894K ore used as flying ambulances to busily cover the region
fanning out around this famous Western city.
AUGUST 31, 1949
VOL. 10, No
PubhsheJ B^
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
. . . Frances L. Kohl, art and production editor Robert F. Smith, Navion news editor .
Don Doerr, chief photographer William Wagner, editorial director.
17
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER: If iddre
address {s known, notify
for which is guaranteed.
ed, and
R. K. EP.AITir^/AIT
4071 HAiriES
SAiJ DIEGO, CALIF,
9
Sec. 34.66, P. L. a: R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
Exhaust Systems • Turbo-Jet and Ram-Jet Components
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VOL. 10, NO. 8
MANIFOLD SERVICE
\
Berlin's Templehof field and a line-up of Ryan mani-
fold-equipped C-54s shown above were on Foushee's
itinerary. (Below) Mechs remove cowl of Fairchild C-82
Packet for Foushee to study manifolds. These C-82s were
airlift service-tested ond carried loads too unwieldy for
other planes. (Middle) KLM, Royal Dutch Airline in
Amsterdam hod most modern maintenance set-up includ-
ing engine test laboratory which Foushee inspected.
iOES ABROAD
C. L. "Frenchy" Foushee
T HE first question everyone asked him
' when he returned to the factory in
late August was, "Did you get to Paris,
Frenchy?" The question was usually asked
with a leer, the questioner's mind filled
with visions of beautiful women in low-
cut gowns throwing themselves into Ian-
quid poses in expensive restaurants over
magnums of Champagne. But there was
none of that for C. L. Foushee, Ryan's
Manifold Field Service Representative,
even though his last name announces his
French heritage. After all, he only spent
two days in the city American's dream
of visiting, and the so called "smart"
restaurants get around $10 for a small
steak; a price way beyond the average
traveller's means, even if he has an expense
account.
The Service Representative did have a
good time without the fancy trappings.
He saw the Eiffel Tower, ate some good
food, was shown the town by Ryan's
European Distributor for the Navion,
Rene Delbos, and had a bottle or two of
the famed French vintages. The trip was
not for pleasure but a business journey
for the Air Forces who wanted a Ryan
man to evaluate their manifold service and
maintenance facilities for the planes fly-
ing the Berlin Airlift. The side trips to
Paris, Brussels, Amsterdam and Zurich
were on company business, for the purpose
of discussing manifold service and main-
tenance crew training with foreign air-
lines whose planes like the Douglas DC-6,
Convair 240, DC-4 and DC- 3 are
equipped with Ryan-built collector sys-
tems.
The major part of the six-week Eur-
opean tour Foushee spent in Germany.
He arrived at Frankfurt after an unevent-
ful 18-hour plane trip from Westover
(Continued on page 1 9 )
Air Force mechanics at maintenance center in Erding, Germany, check Ryan-
built exhaust stacks on Douglas C-54. Foushee called here on his trip.
HANG an overgrown Jato Junior
"thermos bottle," 6 by 18 inches,
beneath the belly of your Navion and
you're ready for even more startling take-
off performance than that for vi'hich the
Navion is already justly famous.
Developing 2 50 pounds of thrust for
12 seconds duration, Jato Junior will
"shoot you virtually straight up on take-
off like an express elevator in the Empire
State Building!"
That's the report of William P. "Doc"
JATO
Sloan, Ryan Aeronautical Companj^ sales
demonstration pilot, after his first Jato
(jet assisted take off) flight in the Ryan
Navion of Aerojet Engineering Corp.,
developers of this and other rocket en-
gines. Sloan reports, "I had over a thous-
and feet before I could even get the
gear up!"
According to both Ryan and Aerojet
engineers the use of a Jato Junior rocket
engine will enable a plane at full gross
weight to make unbelievably short, steep
The Jato Junior-equipped Navion with o smoke
trail was 1 84 feet in the air, 600 feet from
its take-off point, when the other Navion ot
the left was just getting off the runway 500
feet from its starting point. Use of rocket
power permits shorter take-offs, with bigger
loads, than are possible with standard engine.
William P. Sloan, Ryan's sales demonstration
pilot, outdistances another Novion (on ground
ct right) during a test flight he mode with
Aerojet's Jato-equipped Navion. "I hod over
1000 feet before I could even get the gear
up," Sloan reported in amazement after land-
ing the fast-climbing, experimental Navion.
1
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N avion pilots tvill be able to take off like
an express elevator tvhen Jato Junior
is tnade available commercially
inioi
take-offs from small, high altitude fields
surrounded by obstacles. Its utility for
construction and mining companies, for
the Army Field Forces, and for cargo
carriers in remote, isolated regions is all
too apparent. The greater take-off load
would more than compensate for the
original installation cost and subsequent
recharging with the propellant.
Unfortunately, Jato Junior is not com-
mercially available now. It was developed
(Continued on page 17)
Small size of powerful Jato Junior bottle
is shown In picture above as an Aerojet
engineer attaches the 50-pound container
to underside of Novion beneath the cabin.
The Jato Junior rocket is fired as soon as
Navion develops full power and plane has
started down runway. Almost vertical climb
is achieved, as shown at right, and any ob-
struction can be cleared in only 300 feet
from plane's starting point when jet-assisted
take-off is used to give on added boost.
HIP TO: RYAN OUSTOMUR
,-|5 0
I MAGINE a freight train, made up of
■ 8 fully loaded cars, and you have some
idea of the immense volume of stainless
steel exhaust manifolds and jet engine
parts which leave the Ryan plant every
month. Translated into poundage figures,
the volume averages 160,000 pounds
monthly. And exhaust manifolds, for all
the heavy-duty work they do, are a com-
paratively lightweight product.
The work of building collector systems
for most of the commercial and military
aircraft currently in the air does not end
when the manifolds are taken from the
jigs, checked to specifications and cleaned
in a final anti-scale bath. They must then
be carefully packed and routed to other
aircraft manufacturers throughout the
country.
Responsibility for maintaining a steady
flow of completed parts from factor)' to
consumer is within the province of the
Shipping Department, supervised by W. J.
Higgins. It is a fast-working crew of 20
people, located conveniently at the end
of the manifold final assembly line.
As the B-50, DC-6, C-97, P2V-3, Con-
vair 240, and the numerous other mani-
folds Ryan builds come from the assem-
bly line to Shipping, they are grouped on
shelves, related parts adjacent to each
other for convenient and quick handling.
This space is called a Shipping Accumula-
tion Area, and its contents are constantly
changing as new parts roil off the produc-
tion lines.
Art Moore, stock clerk, (above) loads a
hand truck with Boeing B-50 parts for
inspection and crating. Each collector
system leaves factory as unit, or "kit."
Rush order for Lockheed P2V-3 "Neptune"
collector system ports brought Novion
(below) into shipping picture when it mode
a hurried delivery to Lockheed factory.
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(Above! Work area of Shipping Department shows the Accumulation Area in background and lined up crates being loaded with
manifold parts. (Below) Victor Lindemann, stock clerk, enters changes in records on department's Stock Control Board.
ULL) UU
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when the parts arrive in Shipping,
Victor Lindemann, stocli clerk, counts
them and notes the part number on stock
inventory cards. These cards provide a
running inventory for chief clerk, Art
Selness, of the Shipping Department so
that he knows at any moment just how
many B-50 parts, for instance, are on the
shelves ready for shipment. The cards are
filed on an Inventory Control Board and
changed daily as new parts arrive from
Manifold Assembly and shipments move
out of the factory to customers.
Manifolds are not shipped piecemeal,
but sent as complete "kits." Each kit con-
tains all the pieces which make up a com-
pleted engine assembly. As orders come
through from the Metal Products Sales
office to send out completed exhaust sys-
tems, they are entered on a "Schedule by
Model" sheet which Production Control
prepares. The sheet tells Shipping how
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many AM-1 "Mauler" collector kits, for
example, are to be sent during the month
of September to the Glenn L. Martin
Company. The Inventory Control Board,
each day, tells Shipping personnel how
many separate AM-1 parts are available
on the shelves and they can plan their
shipments accordingly.
Stenographers Tunie Niemi, Rita Wy-
ant or Betty Linder then make out a
Check List, Packing Sheet and Pull Sheet,
each a duplicate of the other, with every
part and quantity required for a complete
kit listed. The stock clerks George San-
chez and Arthur Moore now begin to pull
parts from the shelves in the Shipping
Accumulation Area. As each part goes
into a moveable truck, they check it off
the Check List and Pull Sheet. The parts
are now trucked to the inspection table.
Here, Bill Crawford and Glynn Brock of
(Continued on page 14)
5
PLAlOFAll-JOIIS
THEY always said personal-business
planes would really "arrive" only when
they proved to have sufficient utility for
business firms to use them regularly as an
accepted part of their transportation pro-
gram.
Well, that day has arrived — in fact, it's
been here for nearly three years, say Ryan
executives who have made one of the most
comprehensive surveys of executive plane
usage ever conducted.
Aircraft men are quick to admit that
they, of all people, are constantly being
surprised (and pleasantly) by the broad
W. B. Hamilton, Mayor of Wichito Falls,
Texas, uses his Ryan Navion to travel be-
tween his famous "T-Bone" Ranches in
Wichita Falls and Antonito, Colorado. When
supplies are needed, his son John flies to
Joroso, a small town lying holf in Colorado
and half in New Mexico. There he taxies
up the main street to the general store.
John I. Easterly, head of the Watsonville,
California architectural firm of Easterly,
Ellenwood & Eosterly, learned to fly at
63, now covers his business commitments
exclusively by Ryon Navion. Since using
his own plane, he has obtained business
that was heretofore impossible to service.
His son and partner, John Jr., olso flies.
scope of practical uses business firms are
finding for their Ryan Navion executive
planes. Hardly a day goes by without
some new, dramatic example of real util-
ity being reported by plane owners. Yet,
more important than these attention-get-
ting, dramatic stories is the increasing
acceptance of personal air travel by the
hundreds of companies who consider use
of their executive planes as "strictly rou-
tine."
Actually, personal-business plane flying
reached maturity — or at least "voting
age" — late in 1946 with the introduction
of the post-war, all-metal, four-place Na-
vion.
Here, for the first time, was a plane
with the speed, comfort, safety, carrying
capacitv, ease of flving and ability to
operate from improvised landing holds —
in short, the utility — which made regular
use of 3 business plane practical and
profitable.
And who are the men who now take
advantage of this practical, profitable,
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From his Ryan Navion, George Yoxtheiiner, heavy contractor ond bituminous cool miner of Northumberland,
Pa., makes o fast, flying inspection of his strip mining operations near Punxsutowney, Pa. in addi-
tion to "trouble-shooting" trips to such locations, the plane is used for survey work and as on air
truck to haul machinery ports and equipment. "My Navion is indispesnable," soys Yoxtheimer. "Time
saved during equipment breakdowns alone would cover its expenses . . . my uses for it would fill o book."
modern travel medium? Ryan officials
describe the average Navion owner in
these terms: He's a farmer, manufacturer,
automobile dealer, oil man, contractor,
cattle rancher or doctor in his early for-
ties. He's not interested in flying as a
sport; stunt flying and acrobatics are
farthest from his mind. What he wants is
a safe, easy-to-fly, reliable plane which
will ""get him there" in a hurry, yet which
is inherently designed to keep him out of
the trouble one normally must expect
from a faster travel medium.
The typical Ryan Navion purchaser has
had perhaps 2 50 hours of previous flying
time, but h.is found that his two-place
airplane lacks the utility he needs. He is a
leader in community affairs, is an aggres-
sive young businessman who owns or has
an interest in his firm, and whose income
is in the $10,O00-$25,0OO per year
bracket. And the fact that 8 5'^( of his
flying time is logged on strictly business
trips is the final confirmation of his Na-
vion's usefulness.
Because he has found the Ryan Navion
exceptionally safe, ruggedly constructed
and easy to fly, the owner finds no need
for a professional pilot. If he doesn't fly
himself, there is probably a war veteran
in his organization who does, and can take
on the business trip piloting in addition
to his other assignments.
Now, let's take a look at how these
planes are being used. With his 15 5 mph
Navion, the contractor supervises widely
scattered construction jobs in a single day
which formerly could have his on-the-job
consultation only infrequently. Manufac-
turers are speeding their salesmen and en-
gineers on selling and service assignments.
Oil drillers, supply houses and geologists
cover states where they formerly covered
counties.
Textile mills, machinery manufactur-
ers, chemical firms, electrical supply
houses, loggers and lumber mills, insur-
ance companies, food processors, furniture
companies, jewelers, salesmen, lawyers —
a virtual cross-section of industry, busi-
ness and the professions — make up the
Ryan Navion executive plane's market.
(Continued on page 12)
The International Union of Operating Engineers, A. F. of L., uses its Ryan Navion extensively to in-
crease the efficiency of representatives operating out of the Terre Haute, Indiana central office. O. B.
Souci, an International Trustee, does most of the piloting, flying direct to job sites to negotiate
labor disputes. Here he has just landed on a highway building job near Bloomington, Indiana to de-
liver on operator for a Turneou Pull machine, who is badly needed in order to complete work in progress.
UYHOOK
PILOTS in the early days of flying used
often to wish for a "skyhook," an
imaginary hook which was supposed to
reach down from the sky for latching
onto in tight situations. The closest ap-
proach to those skyhooks of legend are
the new Piasecki helicopters shown on
these pages, whose amazing performance
can only call to mind their resemblance
to that longed-for rescue device of an
earlier time.
These 'copters are the most unusual
piston-engine aircraft for which Ryan de-
signs and builds exhaust manifolds. Built
by the Piasecki Helicopter Corporation of
Morton, Pennsylvania, they are known
officially as the HRP-1 and the HUP-1,
and both are in use by the Navy, Coast
Guard and Marines. A third type, the
HRP-2, is still in the developmental stage.
Along with the jet-propelled aircraft,
the helicopter type of airplane has made
rapid strides in both speed and perform-
ance in the past five years. Once a thing
of experimental design and unpredictable
performance, the 'copter has blossomed
into a useful arm of our military services
for reconnaissance, rescue and communi-
cation. The HRP-1, first twin-tandem
rotor helicopter ever built, is known as
the "Rescuer," for the useful missions it
has performed during its Navy service.
The HRP, as a rescue vehicle, is ca-
pable of saving seven or eight men within
ranges up to 300 miles. In an emergency
HRP-1 "Rescuer" simulates mass
rescue of sailors from life raft.
'Copter carries 10 men 300 miles.
it could pick up nine or ten men from a
life raft, an ice ledge or out of the jungle.
The "Rescuer" is powered by a Pratt &
Whitney 600 h.p. engine and can take off
vertically with more than a ton of useful
load, accelerate to speeds of over 100 miles
per hour and climb to high altitudes. It
was designed to carry a crew of two men,
plus eight passengers.
The rotors at either end of the fuselage
of this plane (prototype of which first
flew in 1945) permit full utilization of
the central portion of the fuselage for
cargo or passengers. The large cabin area
is on the center of gravity, allowing high
overloads and making it possible to shift
cargo while in flight without materially
affecting the balance.
An improved and modernized version
of the HRP-1, known as the HRP-2, was
ordered by the Navy in June of 1948.
This newer development of the HRP-1
has an all-metal body for greater struc-
tural strength.
For this improved helicopter which is
still under construction, Ryan is current-
ly building manifold exhausts as well as
stainless steel shrouds. Because helicopter
engines are necessarily inside the fuselage
of the plane, some method must be used
to protect the interior from excessive
heat. This the metal shrouds do, in addi-
tion to providing carburetor heat for the
engines.
From specifications of the Piasecki Cor-
poration, Rvan has developed a shroud
after long and painstaking work. Stamp-
ings for these metal exhaust coverings are
difficult and have called for extremely
close cooperation between the Engineering
Department and Manifold Assembly. En-
gineers Bob Williams and Frank Hughes
have done most of the design and im-
provements in close coordination with
Bob Chase, Assistant Foreman, whose job
it has been to work out any kinks in the
shroud's design while it is on the jig tables.
The third tvpe of helicopter built by
Piasecki for which Ryan Aeronautical
Companv furnishes manifolds and shrouds
is the HUP-1. Specifications for this air-
craft were issued by the Navy's Bureau
of Aeronautics in 1945 and called for a
general purpose, high performance 'copter
whose mission would include ship-to-
shore, shore-to-ship and ship-to-ship com-
munication. In addition, it was to be
capable of personnel transfer, air-sea res-
cues, aerial observation and general utility
service with the Fleet.
Sleeker looking and faster than the
HRP, the HUP has a fast rate of cUmb;
better than 1600 feet per minute in for-
ward flight and 1500 feet per minute in
vertical ascents. At 75 percent power, the
cruising speed of the HUP-1 is 114 miles
per hour, and in trial speed runs at the
Piasecki plant one of the streamlined
'copters made calibrated runs at 131 miles
per hour. This mark unofficially surpasses
the present world's record of 124 mph for
rotary wing aircraft held by the British
"Gyrodyne."
The newer HUP looks more like an air-
plane than a helicopter because of its
clean fuselage and large vertical fin. It is
compact enough, however, to go down the
smallest carrier's elevator without folding
the rotor blades and is able to go down a
cruiser aircraft elevator with the blades
folded. The spacious, usable cabin area of
the HUP can comfortably carry five pas-
sengers plus a crew of two and the un-
usually large center of gravity range of
the plane eliminates the usual helicopter
balance problems, permitting passenger
movement while in flight as well as the
shifting of cargo loads while in hovering
flight. For rescue work the new plane fea-
tures a big, internal rescue hatch adjacent
to the pilot's seat which is large enough
to permit passage of a ladened litter. An
hydraulically operated hoist is mounted
above the hatch so that rescued personnel
can be brought directly into the cabin
while strapped to a litter.
For a long time, pilots and builders of
aircraft have speculated on the possibili-
ties of looping a helicopter. Speculation is
now at an end, for early in 1949 a test
pilot at the Piasecki plant did just that.
During test flights aimed at demonstrat-
ing the HUP's ability to withstand high
G forces, the pilot made several dive runs
to get up to the required test figure. On
the third dive he applied full controls
which put the ship into a vertical posi-
tion, nose up. To the awe of dozens of
company officials and Navy inspectors
watching the demonstration the pilot
made the quick decision to continue on
through the loop in order to recover the
plane's balance. With this maneuver safe-
ly accomplished the helicopter now seems
ready for almost any kind of duty.
Exhaust system shrouds which Ryan builds for Piasecki HRP-2 are checked by Tom
McCarty (1.) of Inspection ond Bob Chose, Assistant Foreman of Manifold Assembly.
Built-in crone hoists stretcher coses aboard HUP-1 for emergencies or con
lower supplies to men on ground. This Navy plane has been clocked at 1 3 1 m.p.h.
PRODlIfTlOS
JN
(Above) Drilling aluminum ribs of a C-97 cargo door.
Like peering through the wrong end of a telescope is
this view (upper left) of the fuselage "46 Sections."
Resembling big metal wine casks, (left) five fuselages
are lined up for final riveting before pressure test.
Looking like metal clothespins, the Cleco fasteners
the operator (below) is clipping to the cargo door
frame hold oluminum skin of C-97 in place for rivets.
photographs by Don Doerr
^^^^^^^^^^^^^^^^^^^^^^■^^^^^^^^^■kl im^
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5
To an engineer the glittering sections of the Boeing C-97
fuselage sections shown on these two pages represent stresses
and strains, aerodynamics problems and other involved mathe-
matical calculations. To the 300 workmen on the job they
represent many manhours of riveting, testing, cutting, boring
and drilling. To the future passenger aboard a Stratocruiser
they represent a safe, quiet trip from San Francisco to Hono-
lulu. But to Ryan Aeronautical Company's chief photographer,
Don Doerr, thev presented an interesting opportunity for the
camera artist to record unusual pattern shots and odd lighting
effects.
On a recent tour through the Final Assembly building,
where nine of these after sections are turned out each month,
Doerr clicked his shutter to record aircraft production as a
photographer sees it in progress.
Completed fuselage (above) is hoisted aboard flat car
for trip to final assembly at Boeing's Seattle plant.
Man inside skeleton (left) of fuselage is "bucking"
rivets which hold stringers to circular belt frames.
Center ring of convex metal bulkhead is riveted (below) .
This "door" maintains cabin pressure at high altitudes.
Farmers and ranches have virtually
eliminated serious "down time" losses on
farm equipment by quickly obtaining re-
pair parts. Too, flying farmers check irri-
gation, crop condition, erosion, and other
factors in large scale farm operation by
quick daily aerial surveys.
Take the Buerkle brothers of Bakers-
field, California. They supervise five
farms in widely separated sections of
Southern California — some hundreds of
miles apart — often visiting all of them in
a single day. To complete the same in-
spection by car would require several days
of hard driving over mountain and desert
roads.
Men like the Buerkles, who have the
farmer's instinctive aptitude with ma-
chines, insist that safety and rugged per-
that is just as much at home on an un-
improved strip alongside a drilling rig as
on a metropolitan airport runway.
Heavy industries, manufacturers and
mining operators favor an airplane with a
wide choice of passenger and cargo loads.
Because it possesses such a wide choice,
the Navion is coming into increasing use
by companies in all parts of the world.
It's a rugged, half-ton truck that hauls
anything from a load of Caterpillar D-8
parts to a sample refrigerator or crate of
books. Though comfortable and luxurious
enough to more than satisfy even the most
discriminating passengers, this four-place
plane is easily converted to a rugged, spa-
cious flying truck or station wagon by the
simple trick of removing the canopy or
conveniently rolling it back.
cial combination of desirable features.
Hardly ever is this utility as a sales plane
left unmentioned on a Navion owner's
questionnaire.
Navion owners in Canada, Central and
South America, Asia and Africa were in-
cluded in the Ryan survey. In many cases,
these owners live in the only real avia-
tion hinterlands left in the world. For
this reason, they necessarily have to oper-
ate aircraft that are easy to maintain,
have long range (Navion's is up to 800
miles with auxiliary gas tank) and excel-
lent performance at high altitudes — such
as those encountered in Mexico and Brazil
— and over lower-than-sea level regions
like those found in the Near East. When
they get these features in an airplane they
can and do use it for much the same
;^c^'
The Ryan Navion at left, being loaded with a rush, 500-lb. shipment destined (or one of the Foundries Moterials Compony's Mid-
western customers, helps this Coldwater, Michigan firm's President, Douglas J. Strong (in cabin), cover close to 100,000 miles a
yeor, contacting customers and suppliers in twenty states. Before owning the plane, he traveled only 45,000 miles annuolly . . .
More routine Navion cargo is the Northwest Hammond Studios' Spinet organ shown being lowered into place at right by Charles
Newman, Northwest's Service Manoger. K. J. Bailey (left). President, besides flying organ deliveries, also uses the Navion
to advertise, coll on customers and coordinate operations of the company's too offices in Great Falls, Montona and Spokane, Washington.
formance be built into a plane — as they
are in their Ryan Navion — instead of be-
ing left to the varying skills of pilots.
Chester A. Weseman, Austin, Minne-
sota contractor, regularly travels by Na-
vion between his Minnesota contracting
operations, Texas citrus ranch and Nevada
gold mine — 3000 miles — often within
two or three days. Included among his
plane's many usages are aerial inspections
of citrus orchards, contacting construc-
tion jobs and hauling heavy parts for gold
mining machinery.
In the petroleum industry, where the
distances are great and operating condi-
tions are generally of the toughest type, a
plane has to have the ability to take hard
knocks, rough landings and heavy flight
schedules. An oil man must select a plane
Real estate brokers, lumbermen, engi-
neers, forestry officials, law enforcement
officers and others who do extensive aerial
survey work utilize airplanes which have
as close to all-round visibility as possible.
Such complete visibility means a better
job done and assures extra safety in the
air and on the ground.
Experience is beginning to indicate that
a personal-business plane with a well-
selected combination of safety, speed,
roominess, comfort and smart-styling
may well prove to be the biggest boon to
selling since the advent of the company
automobile. Food companies, financial
houses, automobile dealers, supply firms,
merchants, publishers and manufacturers
in increasing numbers are choosing the
Navion because it embodies just this spe-
unusual purposes which distinguish Na-
vion usage in the U. S.
Flying in Alaska above the Arctic Cir-
cle, where the chief problem is keeping
engines from over-cooling rather than
over-heating, Robert Rice of Wien-Alaska
Airlines uses a Navion to do everything
under the Midnight Sun and a lot more
besides. His dependable plane defies the
worst kinds of weather and the most
freezing temperatures to provide ambu-
lance service between remote sections of
the interior and Fairbanks; to carry ma-
chinery, lumber, livestock, oxy-acetylene
tanks, people or whatever else has to move
in and out of the frigid North.
These remarkable usage reports from
Navion owners in every walk of life have
(Continued on page 1 S )
THE WHMT CROP
By HOWARD JEPPSON
SIX of us pilots, flying as many Navions
helped save the wheat crops in Idaho's
Fairfield Valley this Spring. The story of
this operation again proves the remark-
able utility of the modern personal plane,
showing the unusual uses to which it can
be adapted.
When frost and freeze threatened to
wipe out the season's entire output of
wheat in this rich area, the Aircraft Serv-
ice Co., Ryan Navion distributor at near-
by Boise was called in to duplicate the
Navions' feat of 1948. That year, eight
times, the planes took off at dawn to per-
form a close-to-ground "wheat dragging,"
which is a technique similar to the one
used by crop dusters. We made repeated
passes over the stands of grain, keeping
about 30 feet off the ground. We flew at
75 m.p.h. and with the Navion's large
flaps lowered, so that they stirred up the
chill morning air.
Lloyd Baron, a Fairfield rancher, lost an
$88,000 crop to the freeze in 1947. Look-
ing for a way to save his '48 investment
he borrowed a page from the California
fruit grower's notebook and inaugurated
this special use of the airplanes to stir
up the chill air which lies low on the
ground on May mornings. As owner of
one of the largest wheat acreages in the
Valley he first suggested to Les Randolph,
Aircraft Service's manager, that planes
be tried out to rescue the crops. Baron
mentioned he had heard that California
orchard men used powered wind machines
on towers to keep the air moving and
thought planes might accomplish the same
thing flying low over flat farm land. Six
other wheat ranchers in the 500-foot high
Fairfield Valley supported Lloyd's plan.
The experiment was made and the
Navion fleet prevented frost and freeze
from settling on the crops while the
wheat was in its critical growing period.
When cold strikes a mature field it can
shrivel the grain to a dry, empty husk.
The experience of Harry Geisler, anoth-
er large Fairfield grower, suppHes this
season's most striking demonstration of
the effectiveness of "wheat dragging." An
80-acre corner of Geisler's wheat tract
was not covered by the Navions. This
section froze. But a larger field which the
planes worked over survived, even though
the ground temperatures went as low as
22 degrees Fahrenheit during the opera-
tion.
Idaho weathermen are highly enthusi-
astic over the results obtained in this
unique method of frost damage preven-
tion. They attribute the success of the
Navions to their stirring up of the air
over the wheat, thereby keeping moisture
from condensing into frost. Earlier the-
ories held that the low-flying planes actu-
ally raised the temperature of the air
disturbed.
Giving the air a good churning every
ten minutes will prevent this type of crop
damage, the weathermen explain, even
when temperatures fall as low as 1 8 de-
grees below freezing. Ten minutes is the
time required in a dead calm for frost to
form.
The dollar-saving success of the wheat
rescue job prompted Navion pilots to take
a crack at another grower problem; rain
spoilage of cherries. When a cherr)' nears
maturity, rain frequently will fill the
recession where the stem is attached. A
raindrop will also hold to the bottom tip
of the fruit. This causes the cherry to
absorb water which can split its skin with
the resultant spoilage and molding.
To solve this problem the Navions were
flown close to the trees immediately after
each shower. Using about a three-quarter
flap, they give the surrounding air a strong
downwashed churning which knocks the
raindrops off the cherries quickly and
thoroughly.
Fully aware that the airplane is a
mighty useful piece of ranch equipment,
due to the successful preventative flights
of the last two seasons, Fairfield's wheat
and fruit growers have come to look upon
Aircraft Service Company's Navions as a
first source of help in any emergency.
tgtetmio^Mm.tj')^^*^. I ..:.ffimtt
• **.^,^^^*^'
iitfiitfiiiiiiii-
J^«
lavion In 1 Pig's Eye
Johnny Snider (in cabin, upper right), youthful Clinton, Oklahoma farmer, was
set on showing his prize hog at the National Barrow Show in Austin, Minnesota, lost
month. He wasn't going to let wheat planting stop him — or the pig — in making it
there on time for the big event.
Waiting until the last possible moment before leaving his groin fields, Johnny —
with the help of Dove Johnson (standing on walkway, below), an executive of the
Notional Flying Farmer Magazine — loaded his blue ribbon porker aboard Johnson's
Novion, and the three of them took off for Austin.
The hefty guest of honor took full advantage of the Navion's comfort and roomi-
ness to relax aplenty during the flight North. You might say he rather "made a pig
of himself" the way he took up most of the big back seat.
After his restful ride, he reached Austin in top condition for the Show, being
greeted upon arrival by Pete Holland (upper far left). Director of the National
Barrow Show, and the smiling Mayor of Austin (for right) .
Proud owner Snider is prominent in the Clinton chapter of the Future Farmers of
America. His friend, newsman Johnson, flies his Novion extensively in connection
with his duties with the Notionol Flying Farmers Association ond as editor and
publisher of the Nowata Doily Star, Nowata, Oklahoma.
SHIP TO: RYAN
CUSTOMERS
(Continued from page 5 j
Ryan's Inspection Department look for
any bumps or flaws in the metal since the
parts were last inspected in production
and check them carefully before OK'ing
the Check List form. They also make
sure of a correct count before they turn
the parts over for the final inspections
by Air Force representatives and customer
inspection personnel.
After final inspections are completed
the parts are crated in specially built
boxes turned out in the company's Box
Shop. The Packing List is placed inside,
signed by the packer, and the cover nailed
shut. The crate is now ready for Joe
McCoy, the stenciler, who weighs it, sten-
cils the correct address on the box and
gives the Check List to the Bill of Lading
Clerk, Millie Borscheim, who makes out
the proper shipping instructions.
The Pull Sheet the stock clerk used
when taking parts off the shelves is also
returned to the office and the running
inventory of parts on the Inventory Con-
trol Board is brought up to date so that
Higgins and his people know how much
they have on hand for future manifold
shipments.
Does the foregoing sound involved? It
isn't. Actually the whole procedure works
quite smoothly and enabled the depart-
ment to set a 1949 shipment record in
September with 220,000 pounds of mani-
folds sent off by train, plane and truck to
Ryan customers.
Collector systems are not the only prod-
ucts of the company which Department
* 547 has to handle every day. Ryan Nav-
ion spare parts leave for owners and
dealers from the floor of Shipping, as do
jigs and fixtures other airplane manu-
facturers require from the factor)-.
The huge Boeing fuselage sections, when
completed in the Final Assembly building,
are loaded aboard a truck, hauled to a
waiting flat car and lowered gently bv
crane onto the cradles waiting for them
(See picture on Page 11). Covering each
fuselage with yards of convas to protect
it from the elements was formerlv a tedi-
ous, four or five-hour job But Shipping
came up with the work-shortening plan
of having the crane droD the canvas, in-
tricately folded, atop the fuselage after
it was secured in its cradle. William Ew-
ing. who suggested this method, now
crawls to the top of the C-97 section and
pulls the canvas folds apart. It falls into
nlace over the rounded si-les of the fuse-
lage and is quickly secured in place with
ropes in a matter of only a few minutes.
Another clever plan was worked out
in this department recently, when it de-
vised a returnable shipping crate, made
(Continued on page /5)
SHIP TO: RYAN
CUSTOMERS
(Continued from page 14)
of plywood, to protect General Electric
jet tail cone assemblies en route to Dayton,
Ohio, and the G. E. plant near there at
Lockland. These boxes are built so care-
fully and accurately they fit together like
a Chinese puzzle and are used over and
over at much less cost in time and mater-
ials, providing much greater protection
for the stainless steel cones which must
arrive at G. E. in flawless condition.
Most of the tremendous volume of
metal products leaving Ryan Aeronautical
Company each month is hauled by truck
or goes aboard freight cars, but from
time to time emergency parts or experi-
mental collector sets must be rushed to
other manufacturers by Railway Express
or commercial air freight. Even these are
sometimes too slow. In these cases one
of the company's own Ryan Navion exec-
utive planes comes in to the shipping pic-
ture to make hurry-up deliveries right at
the airfields bordering other aircraft fac-
tories.
Current volume of production of mani-
folds, Boeing fuselages and jet cones keeps
the Shipping Department on the run to
get out those crates on time. Good as the
Shipping Department is in handling,
wrapping and getting rush materials on
their way, any requests for wrapping and
mailing Christmas gift packages this win-
ter will be met with a stern, "No." And
you can see why.
ON THE COVER
This unusual pattern shot of a rivet-
ing operation ^vas made by Ryan Aero-
nautical Company's Chief Photographer,
Don Doerr. It is one of many his camera
caught on a recent photographic tour
he took of the Boeing Fuselage Assem-
bly line at the plant.
On pages 10 and 11 are other un-
usual production pictures of the fuse-
lage sections Ryan has under construc-
tion for the Boeing "Stratocruisers"
and "Stratofreighters."
Fireball Started It; low F-M
How does the engineering department of an aircroft company approach the design
problem when they must house radar search equipment in the nose of a jet fighter
where the air inlet duct usually goes? Engineers at Republic Aviation Corp. solved this
problem on on F-84 Thunderjet experimental model by putting the inlet ducts flush
with the side of the forward fuselage, ahead of the wing leading edge. This develop-
(ment on one of the country's newest combat planes was first pioneered by the
National Advisory Committee for Aeronautics and Ryan engineers and first used on
the Ryan XFR-4 experimental Navy fighter which had its maiden flight in 1945.
The installation of this type duct on a Republic F-84 is a result of the earlier
studies and analyses made by NACA, which determined that side inlet ducts would
give the desired flow characteristics and pressure recoveries and at the some time
provide ample room for equipment in the nose section with a minimum change in both
structural end aerodynamic features.
One of the primary purposes of the earlier Ryan-NACA experiments with flush
entry ducting was to provide a flying laboratory project to answer the problems posed
under actual flight conditions. Before the development of the XFR-4 research plane,
a conventional Ryan FR-1 Fireball fighter was converted at the Ames Aeronautical
Laboratory to test the first flush entry system in a full-scale airplane in the NACA's
wind tunnel.
The side intake ducts built into the XFR-4 used a slightly different design than
the Republic engineers have incorporated in the F-84. The XFR-4 Fireball, being a
jet-plus-propeller job, did not use the Westinghouse J-34 jet engine in the aft
fuselage section at all times during flight. For this reason duct entry doors hod to
be installed in the streamlined intakes in a way which would eliminate the drag of
air windmilling through the aft jet engine when it was not operating. The F-84
experimental ducts ore less complicated than the XFR-4's, having no entry doors.
The FR-1 Fireball, first jet-plus-propeller plane, of which the XFR-4 was a fur-
ther development, had the intake ducts located in the leading edges of its wings.
Like the modified F-84, the XFR-4'5 flush entries provided a smooth contour, with-
out external scoops, on both sides of the lower forward section of the plane's fuselage.
Eight flights hove been made to dote with this modified Republic F-84 and pilot
reports ore highly satisfactory. There are no reported changes in stability characteris-
tics. The rate of climb has been increased and other performance requirements hove
proved equal to the regular F-84 model with nose type ducts.
Boeing C
Aluminum
'97 floor section is roll spotwelded by newly-acquired equipment,
sheets are joined firmly by heat and pressure of wheel electrodes.
WHERE it once took two men ap-
proximately six and one-half hours
to spotweld a large floor section for the
Boeing C-97 fuselages, it now takes one
man just two and one-half hours. This
saving of ten to eleven work hours, not
to mention the cutting down of fatigue
and tendency to error in a precision oper-
ation of this type, is all due to a newly
installed piece of equipment in Ryan's
Final Assembly Building.
This machine is the roll spotwelder,
obtained by the company for special work,
and used to weld aluminum stringers to
airplane skins as well as fabricate the
Boeing floor sections. The roll spotwelder
makes use of two wheels which act as the
electrodes. A variable driving mechanism
controls the wheel rotation and the alum-
inum sheets can be welded either over-
lapped or spaced. The material, before
welding, is thoroughly cleaned in an alka-
line bath to remove grease or foreign
particles. It is then rinsed and etched to
provide the proper surface condition be-
fore it is welded.
The current flow through the elec-
Welding torch on heli-arc seamwelder moves along trolley to join ends of
o J-47 jet toil cone part. Special Ryan-built jig holds parts in place.
trodes heats the material and as it is
squeezed together, a bond is formed be-
tween the two aluminum sheets.
The machine is electronically controlled
for various weld spacings, and when in
operation is capable of welding 90 spots
per minute.
Another time saver recently installed is
the heli-arc seamwelder, in use in the Main
Factory Building in the General Electric
J-47 tail cone assembly area. It is shielded,
inert arc-welding device which travels on
a small trolley. The operator can adjust
the arc spacing to meet specifications for
the various parts he joins together.
When the stainless exhaust chambers,
tail cones and B-47 tailpipes are formed
on a rolling machine they are then taken
to the heli-arc seamwelder for joining the
loose edges. A specially built fixture holds
the parts in place, while the operator runs
the electrode along the trolley to join the
stainless ends firmly. The water-cooled
torch, which is the basis of this welding
process, provides a tube to conduct the
gas used around the electrode, thereby
shielding the weld spot from oxidation.
The heli-arc seamwelder is a product of
the Linde Air Products Company. The
roll spotwelder was manufactured by the
Federal Machine and ^"elder Company.
16
JATO NAVION
(Continued from page 3 )
by Aerojet for the commercial market,
but uses experience gained and principles
developed under classified U. S. Navy
Bureau of Aeronautics contracts, and so
remains on the restricted list. However,
"should this restriction be relaxed, we
expect to make this rocket available to
aircraft owners for commercial use," says
Elmer E. Nelson, Aerojet Director of
Sales, who has done most of the test
work on his company's Jato Junior-
equipped Navion.
This rocket engine is currently under-
going service tests by the Army Field
Forces and Army Ordnance. Some of
these tests will be conducted at the Aber-
deen Proving Grounds and others on
Army Ryan Navion L-17B liaison planes
at Ft. Bragg, North Carolina. It is antici-
pated by Aerojet engineers that upon
completion of these service tests, con-
siderable use for this rocket will be found
by the Army Field Forces.
Little larger than a big thermos bottle,
and weighing 50 pounds because of its
steel casing, the Jato Junior rocket motor
is mounted on the under side of the Nav-
ion fuselage beneath the cabin. Its 2 50
pounds of thrust — adding a solid extra
punch to the 205 horsepower of the
plane's conventional Continental engine
— results from the rapid burning of a
solid fuel propellant.
The Jato Junior rocket is fired as soon
as the Navion's engine is developing full
power and the plane has started down
the runway. The rate of climb once the
airplane is airborne is truly astonishing.
There is no impact upon Jato ignition,
and the pilot's only reaction is one of
pleasure over the availability of so much
additional power.
The Ryan Navion which normally takes
only 875 feet to climb over a 50-foot
obstacle can, with the aid of Jato Junior,
clear the same obstruction in only 300
feet from its starting point. (With its
new metal blade Hartzell propeller, the
conventional Ryan Navion has take-off
performance about lO'-'f better than that
quoted above for normal operation.)
In a recent demonstration a Jato Jun-
ior-powered Navion was 184 feet in the
air 600 feet from the point it started
its take-off, while a sister plane using
conventional power was just getting off
the runway 5 00 feet from its starting
point.
The Jato Junior has been awarded
C.A.A. rocket type certificate No. 250.
It has one-fourth the thrust of its pre-
decessor, the original Jato unit which
played such a prominent role during
World War II for the assisted take-off
of all types of military aircraft.
The Jato Junior is a self-contained unit,
and its operation is independent of its
surroundings since the propellant used
contains its own oxygen, instead of de-
pending on atmospheric oxygen to sus-
tain fuel combustion.
The thrust is developed by the ex-
hausting of gases through the nozzle at
high velocity. The action of the gases
escaping exerts an equal and opposite re-
active force upon the chamber in accord-
ance with Newton's third law of motion.
The gases are generated by the chemical
decomposition (burning) of the propel-
lant materials under pressure. These pro-
pellants are ignited by an electrical igniter
requiring only 6 volts. The operating
chamber pressure ranges are from 8 50
pounds per square inch to 16 50 pounds
per square inch.
Set- up in a completed unit as it will look when installed in Boeing B-50 engine nacelles, this collector system for the
giant bomber is one of hundreds which Ryan Aeronautical Compony has built to date. William Kupilik, Assistant Weld-
ing Foreman, points to one of the smaller hangers which are used to attoch this exhaust system to the Pratt & Whitney engines.
17
Ulith men lUho Sell ilauions
Bertolet
EYE TO THE JACKPOT. Harry Combs and Lew Hoyden of Mountain States
Aviation have been racing other Ryan Navion distributors for the fop sales total
during the fall period. The smooth-working pair really hit the jackpot in mid-
September when they sold three '49 Ryan Navions in a single day. News of
their achievement reached the factory in the form of a check covering the
triple purchase. Such dramatic selling success assured them a position among
the top three distributors for the period,
PILOT'S POTPOURRI. News items picked up around the factory
. . . "Sime" Bertolet, prexy of Aviation Consultants, Inc., paid his
first San Diego visit this year during the closing days of August.
The lovely Mrs. Bertolet made the trip with her husband. . . . Pete
Graves, sales boss for Southern Ohio Aviotion, included an oppear-
ance before the Ryan Management Club among his activities
while taking delivery on a '49er. . . . Bill Bloke and Bob Norswing,
top execs from Washington Aircraft Cr Transport and Rankin Avia-
tion Industries, respectively, Pacific Northwest distributors, fig-
ured in the big coincidence of the year when they made simul-
taneous pick-ups of new planes. . . . John B. Rudy, Southern
California direct-factory dealer in Glendale, called in company with Mr. and Mrs.
Jocobson, recent purchasers of his Italian Cream demonstrator. . . . W. P. "Doc"
Sloan, Assistant to Navion sales chief Earl Prudden, is in the home stretch of a
cross-country tour among Ryan Navion distributors and military bases which has
kept him on the wing for six weeks. . . . Looking for a sure-fire way to add revenue
and gain high-grade publicity for the Ryan Navion and your company? Toke a tip
from St. Louis Flying Service's contract for flying personnel of the United Press and
Acme News Service during disaster emergencies.
ANNUAL CONCLAVE OF THE PERSONAL AIRCRAFT COUNCIL took Ryan
Vice President Earl Prudden to Cleveland over Labor Day weekend. While there,
EDP represented the Ryan Aeronautical Company at the Notionol Air Races.
Rounding out his ten-day trip were homeward bound visits with four Ryan
Navion distributors, Southern Ohio Aviation, Van's Air Service, Toth Aircraft
and Accessories and Mountain States Aviation. "All the distributors I talked
with reported improved market conditions and good sales prospects for the
autumn months," was the factory executive's comment upon arrival in San
Diego.
URUGUAYAN DISTRIBUTOR DELIVERS AMBULANCE NAVIONS. In a colorful
ceremony attended by several leading cabinet members of the Uruguayan Govern-
ment, Miller, Medeiros & Bostos, distributors in Montevideo, delivered two new Ryan
Navions to the Sanitad Militar, national public health agency last month. Bearing
double-stretcher installations, the two planes will be used as air ambulances. News
of the big event was carried to the Spanish-speaking countries of South America by
ACCION, EL DIARIO, EL DIA and EL PLATA, important doily newspapers of Uru-
guay. M M & B presently is negotiating with the Government for purchase of five
more '49 models.
HOUSTON, TEXAS, BASEBALL FANS tuning in home games
of the Texas League "Buffaloes" ore well-acquainted with
the safe and practical Ryan Navion. Cliff Hyde Flying Ser-
vice, dealer in Houston, has sponsored a series of game-
time spot announcements over radio station KATL pointing
out the merits of the Navion and explaining the easy ways
it can be purchased through their organization. Says the
KATL announcer, "Buy on time payment, or ask about a
lease agreement. It's Navion for fast, inexpensive, safe
travel. See it, fly it at the Cliff Hyde Flying Service."
Hyde
SEPTEMBER DELIVERIES WERE SPARKED by rapid-fire factory pick-ups of new
Ryan Navions by representatives of General Aeronautics, Page Aviation and Northern
Air Service. The boys were taking away beautiful '49 models so fast the Customer
Service Department was kept on a steady jump with final washing and vacuuming
of the new planes.
PHOTOGRAPHS OF A NAVION FLYING LOW OVER A WHEAT FIELD hove
provided the biggest publicity score in the three years of the plane's history.
Illustrating the remarkable wheat crop-saving feat of six pilots of the Aircraft
Service Company in as many Navions, these pictures hove appeared in maga-
zines and newspapers across the country, and will likely be seen in more first-
order notional publications during October. Glenn Higby and Howard Jeppson,
pilots for ASCO, are personally responsible for executing this excellent piece of
Navion promotion that has reader appeal of the broadest nature. Howard's own
story is on page 5 of this issue.
Million Dollar Increase
Awarded on XQ-2 Target
A new million dollar Air Force con-
tract has been awarded Ryan Aeronauti-
cal Company to continue the development
and fabrication of an additional quantity
of Ryan XQ-2 remotely controlled, jet-
powered, aerial target planes.
The original contract for the Ryan
robot planes, signed more than a year
ago, was for approximately two million
dollars.
The design and fabrication of the first
experimental quantity has progressed sat-
isfactorily, and delivery schedules have
been established to permit flight testing
and evaluation by the Air Force. The Air
Force is charged with the technical re-
sponsibility for the development of the
XQ-2.
The high speed, radio-controlled target
craft will be used for combat plane inter-
ception problems and for anti-aircraft
and aerial gunnery training by the Air
Force, Navy and Army.
The first production units are now
being assembled at Ryan's San Diego plant
and work on a second group of the pilot-
less aircraft is being started immediately,
company officials said. The first prelimi-
nary evaluation of the XQ-2 was com-
pleted a few weeks ago by a joint Air
Force-Navy-Army technical board headed
by Col. H. J. Sands, Jr., Chief of the
guided missiles section of the Air Materiel
Command.
No information is available as to the
number of robot planes scheduled to be
built, nor have other than very general
technical details of the XQ-2 been re-
leased.
Since the XQ-2 is to be used in target
work with latest combat planes, it is
reported to be capable of performance
approximating that of modern jet fighter
aircraft. Powered by a jet engine, the
robot aerial target is designed for high
speeds and remote control operation. It is
less than one-half the size of a standard
jet fighter plane.
The original development contract for
the XQ-2 was awarded the Ryan Aero-
nautical Company as a result of a design
competition with other aircraft manu-
facturers.
PLANE-OF-ALL-JOBS
(Continued from page 12)
convinced Ryan officials that personal-
business planes, with such flexibility, safe-
ty and rugged construction as has been
incorporated in the Navion, have real
utility — the utility which is the pre-
requisite for substantial increase in the
ownership of private aircraft.
MANIFOLD SERVICE
GOES ABROAD
(Continued from page 1 )
Army Air Field, Massachusetts by way of
the Azores. His destination was the head-
quarters of the U. S. Air Force in Europe
at Wiesbaden, an hour's ride from Frank-
furt.
Work started immediately with Air
Force orders to Headquarters, First Air-
lift Task Force, Maintenance Section.
Frenchy's assignment was as a "Technical
Representative" under a joint Air Force-
Ryan service project, and his job was to
tour the four bases in Germany, plus the
repair base at Burtonwood, England,
where Douglas C-54s received their 200-
hour inspection. It might be explained,
for those who haven't kept up on the
types of planes which flew the Airlift
during its two years of unparalleled oper-
ation, that during the last year of the lift,
Douglas Aircraft Company's four-engine
transports were the most widely used
planes to carry the food and coal which
licked the Russian blockade. Other planes,
for which Ryan builds manifolds, like the
Boeing C-97 and Douglas C-74 were serv-
ice tested on the Airlift but not kept in
constant day and night operation. The
C-82 Fairchild Packet also saw service
hauling bulky cargo which couldn't be
handled as easily by the C-54s.
Colonel Luke Harris and Major Jules
Prevost, heads of the maintenance section
of Airlift Task Force briefed Foushee on
his mission and assigned Captain John
Autry as his guide and mentor for the
trip around Bizonia, the name for the
two-zone American and British sectors.
From Wiesbaden, after he inspected
manifold service facilities there, he flew
to Rhein Main, near Frankfurt. In the
British Zone he stopped for several days
in both Celle and Fassberg. From Wies-
baden, he was flown through the Airlift
Corridor into Berlin and Templehof Air
Field to inspect facilities there.
Berlin was the most interesting stop
during his tour around Germany, Frenchy
thinks. Despite not being able to eat in
any German-owned restaurants or clubs
or have a drink in any of the German
night clubs, due to currency restrictions
and new laws putting these places off
limits for American occupation forces,
he did get around the city to see the sights
during the two short trips he made into
the capital.
One afternoon, in company with an Air
Force officer and a Pratt and Whitney
service representative, he strolled through
the Russian Zone and took a very good
picture of the Communist headquarters
building. "No one stopped us," Frenchy
says, "or even asked to look at our passes.
The people on the other side of the 'cur-
(Conthmed on page 20)
lUe Fly Hauions
"WHATEVER HAPPENED TO THE FIRST NAVrON?" Best answer is supplied by the
Radioplane Company, Van Nuys, California, present owners of N91100 — the first
Navion built and first really "postwar" personal airplane. Because of a slick maroon
paint job and the many accessories added to it, you wouldn't recognize 91 1 00 today as
the plane which inaugurated Navion production. Alex Callam, pilot-engineer for Radio-
plane, advises that the veteran four-placer is used as an executive transport during
frequent trips to Air Force, Army and Navy test centers where the Company's equip-
ment is used in connection with catapult, drone and missile activities. 300 to 400
pounds of cargo ore carried on many of its flights.
MERRY-GO-ROUND NAVION. Art B. Thomas, Lennox,
South Dakota carnival operator, hasn't replaced the tradi-
tional horses with airplanes yet, but his friends soy any-
thing's liable to happen since he's become the enthusiastic
owner of a Ryan Navion. Currently completing this season's
final tour of the South Dakota fair circuit, Art will soon turn
his plane's nose toward Long Beach, California, where he
and his wife, Carrie, spend their vacations. 16-year-old son,
Gary, is flying West with them this November to take his
private pilot's instruction so that he can spell mom and dad at the controls
next spring.
THE VERMONT AERONAUTICS COMMISSION is using its Navion to acquaint the
citizens of Vermont and neighboring New England areas with benefits of business
flying. One of the State's most interested aviation people is the Governor himself, who
choses the Navion whenever he has to travel with dispatch on State business. Mr. F.
Knapp, Commission head, shares the Navion's piloting with his number-one inspector.
PARAGUAY PLEASED. Prominent among Ryan Navions doing heavy duty
abroad are those flown over mountainous Paraguay in the heart of South Amer-
ica. Paul H. Cox, Manager of Comerclal e Inmobillaria Paraguayo-Argentina,
in the capital city of Asuncion, passes on his organization's experience: "Vv'e
are extremely pleased with the Ryan Navion, and could not wish for a better
plane. It has stood up excellently to very hard work, fully proving our confidence
in it."
FRANK TRAGER, CHILLICOTHE, MISSOURI, does a beautiful job of piloting his
'49 Ryan Navion. Which, of course, isn't news . . . until you realize Frank's prob-
ably the only one-armed Navion owner in the country. Flying with special CAA
approval and utilizing a neat spoke-like accessory attached to his plane's control
wheel, he finds piloting is as easy as pie, and considers the Ryan Navion an excellent
plane for anyone who particularly wonts a safe, simple-to-fly airplane that has speed.
FLIES FOR FOUNDRY. Robert L. Bough is General Super-
intendent of the Illinois Foundry Company. He's also pilot
of the firm's '49 Ryan Navion which is used extensively for
visiting customers, and as o fast transport for the Foundry's
other executives. The big plane also receives the call during
emergencies. With o Company policy of "help the customer
every way you can," Bough reports the Navion is providing
new means to do so never before at hand.
SPECIALIZING IN TEXTILE PLANT CONSTRUCTION, McKoy Helgerson, Greenville,
S. C, employ a Ryan Navion as a contractor's tool with multiple applications. Partner
H. C. Helgerson flies to job sites for inspections and supervision of repairs on cranes
and other equipment. At field locations where regular visits must be mode, landing
strips are knocked out of the rough by a bulldozer. H. B. McKoy, the other half of
the firm's management, is able to visit projects that, before the Navion was used,
were too for from the main office to receive his attention.
FROM FAR OFF SOUTH AFRICA R. W. Rumble, civil engineer and housing
contractor, voices enthusiastic approval of his new Ryan Navion. He writes to
the Ryan Sales Department from Pretoria: "We like the Navion's good visibility
and sensitive controls. Its flaps ore tops. Navion stable flight characteristics
make cloud flying and blind approaches simple matters. The tricycle under-
carriage is a blessing on narrow cross-wind runways and simplifies taxiing.
And all of our passengers hove been highly pleased with the space and com-
fort of the seats."
CHICKENS THAT STILL HAVE WINGS. While the nation's press hails the world's
first eorthbound wingless chicken, the Stone Poultry and Breeding Form in Dinubo,
California, is seeing to it that their White Leghorns and Rock Homp Cross fly higher
and earlier than ever before. When just one day old, their chicks take to the air —
as passengers snugly loaded 1 00 to a cardboard carton aboard the company's Navion.
California poultrymen say that Stone-flown chicks orrive quicker and in better con-
dition than railway-transported ones ever did.
MANIFOLD SERVICE
GOES ABROAD
(Continncd from page 19)
tain' hadn't the well-fed look most of the
Germans in the Allied Zones have about
them."
The Air Force billeted Foushee in hotels
under Occupation Forces' control but in
the small towns like Celle and Fassberg,
he slept and ate at the Bachelor Officers
Quarters for Air Force and Army per-
sonnel.
At the conclusion of his three-week
tour of the Airlift bases, Frenchy returned
to Wiesbaden and composed his report
on all service facilities inspected and
turned it in to the Maintenance Division
under the Commanding General of the
First Airlift Task Force.
The problem confronting the airlift
mechanics, according to this report, was
the tremendous turnover of personnel
which hindered instruction of mainte-
nance crews. Air Force G.I.s who had
mastered the welding techniques or in-
stallation procedure necessary to good
manifold service were being changed
around, or ordered back to the states,
leaving gaps in the shops which were
filled by others less qualified to make
maintenance repairs. "They did a terrific
job," according to Foushee, "under these
adverse conditions. And the manifolds
themselves held up during the steady flight
schedules remarkably well."
Three days of his tour of the Airlift
bases included a trip to Burtonwood,
England, near Liverpool. At this huge
base, 200-hour checks of the C-54s were
made. The planes were flown from Ger-
many to England, where repair facilities
are better, and gone over to catch any
structural breakdowns resulting from
their grueling service. Despite Burton-
wood's proximity to London, Frenchy
didn't get to make a side trip to the
English capital. Currency regulations,
food ration cards, and all the other haz-
ards of modern European travel just didn't
seem worth the effort, he claims, so he
spent the three days at the air field, eating
bad, English food.
The C-54 service inspections wound
up the third week of July and the follow-
ing week Frenchy stepped temporarily out
of his Manifold Service role into that of
Airplane Service "expert" to check the
Ryan Navion L-17B liaison plane assembly
depot at Erding, the USAFE Air Depot
near Munich. Here 3 8 of the Navions the
Army purchased earlier this year from
Ryan were assembled for reconnaissance
and personnel transport use in Europe. All
except five of the 38 Navions were flying
when Frenchy visited the depot and are
in use throughout the American sector of
Germany at Bad Tolz, Grafenwohr, Stutt-
gart and Heidelberg. There are also two
with the Army Ground Forces in Vienna
and two in Trieste.
Factory assembly information which
Foushee provided during his week's stay
at Erding has helped to smooth out some
of the problems the crews faced in get-
ting the L-17Bs in top operating form.
Following the trip to Erding, Foushee
spent his last two weeks abroad making
calls on foreign airlines who fly Ryan-
manifold-equipped planes, and incident-
ally taking a quick Cook's Tour through
some of Europe's capitals.
Brussels was his first call. There Sabena
Air Line has its headquarters. They fly
DC-6s, Convair 240s, DC-4s and DC-3s,
all with Ryan manifolds. There were no
service or repair problems at their shops,
for the Sabena people make all the spare
parts and replacements for their exhaust
systems by hand. The great dollar shortage
in Belgium, as elsewhere, makes it cheaper
for them to build from Ryan designs than
to import new parts as replacements.
Frenchy 's day and a half in Brussels in-
cluded some sightseeing and led to the
observation that the Belgians seemed to
have more consumer goods available than
other nations. The food was good, too,
and plentiful. As in other cities he visited,
Frenchy found currency restrictions a
menace. He was constantly having to
count the money in his pocket every time
he crossed a border so as not to get stuck
with lower exchange rates when convert-
ing from francs, to pounds, to marks, and
back again into American dollars.
Paris was the next stop for Frenchy,
(his French, which his father taught him
was not quite up to the slangy, Parisian
speech he encountered. "They have dif-
ferent words than I was taught for almost
everything. It's part French, part Bel-
VOL. 10 OCT. 21, 1949
No
Piihlhbcd By
Ryan Aeronautical Company
Lindbergh Field
San Diego 12, California
Richard Timmis, editor
Frances L. Kohl, art and production cdito
Robert F. Smith, Navion news editor
Don Doerr, chief photographer
William Wagner, editorial director
gian, part German and part something
they've made up since my family lived
in France.") Rene Delbos, Ryan Navion
European distributor, was his host on a
sightseeing trip. He stayed at the Cali-
fornia Hotel, out of nostalgia, no doubt,
and found eating in the small bistros a
lot cheaper than trying to make a dollar
buy anything but beans in the more
widely advertised tourist spots. Even
lunch at the hotel cost $5 American, and
"why anyone would want to tour France
at those prices is beyond me," Frenchy
avows.
After Paris came a two-day stay in
Zurich. Swissair in that city maintain
repair shops for DC-4s and Convair 240s
which they operate. The Swissair people
were very well pleased with the perform-
ance of Ryan manifolds and seemed to
have no problems. They were avid to learn
about the latest factorj'-approved main-
tenance procedures so as to be able to
apply them to their own set-up. Amster-
dam and a call on the KLM, the Royal
Dutch Air Line, people was another two-
day stop for Foushee. The Dutch, he
says, have the most efficient facilities and
the best shops maintained by any of the
European airlines he visited.
"They tend to follow American ideas
of how a shop should be maintained and
their equipment is excellent," Frenchy
says. "They are extremely interested, too,
in learning all they could about Ryan's
maintenance and overhaul procedure." His
job was to give them the information they
wanted, information which will keep the
sturdily-built collector systems perform-
ing long, trouble-free hours.
Amsterdam was the last European cap-
ital Frenchy stayed in before returning to
Wiesbaden to await his return orders to
the States. By the time he had returned
to Germany the Airlift was at an end,
but the valuable service recommendations
made as a result of Frenchy 's six-week
trip, will find use in future Air Force op-
erations with large cargo-carrying trans-
ports.
A two-day wait in Wiesbaden was fol-
lowed by Foushee's return to his first stop
in Germany, Frankfurt. From here, on
August 12, he flew to Paris, then to the
Azores and Newfoundland, and back once
more to American soil at Westover. The
trip over and back were by Air Force
C-121 Constellations.
Yes, Frenchv got to Paris, and a lot of
other cities, too. But to the second ques-
tion invariably asked him on his return,
his answer is, "Not for a long time to
come. Travel isn't very good and it isn't
as glamorous as people back in the U. S.
are led to believe."
The second question he is asked is,
"Would you like to go back again and
spend more time?"
20
1917
The Bcllmjini Arehji
P VERYONE was singing George M.
■" Cohan's hit, "Over There." Elsie
Janis was telling the public to "Smile,
Smile, Smile." Beautiful movie stars and
debutantes were grabbing young men on
the streets of New York and Hollywood
and kissing them rapturously five minutes
after the young men had "signed up."
America was in the biggest thing it had
ever tackled. The country was out to
"Crush the Hun" and to protect Amer-
ican womanhood from a fate worse than
death. Needless to say, the year was 1917
and the U.S.A. was finally in the "War to
End All Wars."
In Southern California one young man,
driver of a laundry truck, marched down
to apply for an appointment as a flying
cadet in the rapidly expanding Army Air
Corps. Like thousands of other young men
he was in good health, passed the written
examinations, looked like good pilot ma-
terial but was, unfortunately, too young.
The young man then applied for a waiver
on age to the War Department. It was
not waived and he was back on that laun-
dry truck, instead of flashing through the
air over France.
But the coolness with which the War
Department met his patriotic ardor did
not deter him. If he couldn't get into fly-
ing as a war pilot there were other ways
and means. He had some money saved up
from hauling all that wet wash. After
much discussion of the advantages of an
aviation career, parental consent was fi-
nally forthcoming. The young man was
allowed to take a course at a civilian
school, located in Venice, California.
The fee was 500 hard-earned green-
backs. The school promised, in exchange
for the $500 in hard cash to give the boy
400 minutes of instruction. Instruction at
$1.25 per minute may seem excessively
costly, even by 1949's inflationary stand-
ards, but the youth burned to learn and
signed on the dotted line.
Imagine his chagrin when he had his
first look at the planes in which he was
to train. One was a Curtiss pusher bi-
plane and the other was a tractor biplane
of ancient vintage, manufacturer un-
known.
Not only were the planes unsteady, but
the school, too, was financially unstable.
As if this were not enough to have any-
one screaming for his money back, two
days after the young man and eleven
other aspirants to a flying career signed
up as students, the pusher plane cracked
up and the boys learned that the tractor
plane could hardly get off the ground.
Instead it was used to teach them how to
taxi, and each of the precious $1.2 5-
minutes spent taxiing were charged up to
"flying" time. Instruction consisted most-
ly of time-worn lectures delivered to the
"students" who sat around on the ground
dreaming of a chance to get into the air.
But all was not lost. After weary
months of doing nothing either on the
ground or in the air, the twelve pilots-
to-be got a break. A young aviator who
had received instruction in a more repu-
table school dropped by the Venice estab-
lishment and agreed to take over as in-
structor. Things looked up for our young
man.
One morning the new instructor, whose
name was Al Wilson — a name later to
become famous in aviation circles — told
the subject of this story to "get in that
tractor biplane and taxi the ship across
the field fast enough to get your tail up,
but don't let it get off the ground." What
fledgling pilot could follow those instruc-
tions to the letter, especially when he'd
plunked down his hard-earned money and
was burning to get just one chance at
taking a plane off the ground?
You've guessed the outcome. He
jumped in the plane and opened the throt-
tle wide. Before Wilson could yell a
warning or any advice the young man
had the plane off the ground and into
the air. It was great! His first solo flight!
Only one thing bothered him. How was
he going to land this thing alone?
He did the best he could. Remembering
how Wilson had cut the gun, stuck the
nose down and then leveled out as the
plane neared the ground, the youth tried
to emulate him. But he didn't level out
quite soon enough.
Along with the breakage of the pro-
peller came the total collapse of the flight
school. Its one flyable plane more or less
a wreck, the school just quietly folded.
History has not recorded what happened
to the other eleven erstwhile students. It
has recorded that the eager young man
went on to learn to fly in the Army,
started his own business in 1922 and by
way of interest in bettering pilot training
methods established a flight school with
far better equipment and instruction than
he himself had for his first commercial
flight training.
The name of that later day flight school
was the "Ryan School of Aeronautics,"
named for its founder T. Claude Ryan
who got into aviation the hard way: l?y
hiiilding step by step from that crack-up
32 years ago on his first solo flight.
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
Return Postage Guaranteed
POSTMASTER:
If
addrt
sec h
as remo
vcd, and new
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0, n
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ender
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irint
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Sec. 34.66, P. L. & R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
HERE'S WHY THE RUGGED, ALL-METAL RYAN NAVION
GIVES YOU A GREATER MARGIN OF SAFETY!
ugh, .040 Alclad cabin enclosure
Sturdy internol rib and spar-like
sJringer structure with stressed skin
IT'S REALLY AS SIMPLE AS THIS: Ninioii is designed 10 be a sale, easy-
to-fly plane. Within this fundamental premise, all other features are
developed to the highest point possible. Navion is big and fast. It is
rugged as a mule, and as hard-working. Aerodynamically and struc-
turally It IS designed, and is built, to take heavy-duty punishment. But
above all, the Ryan Navion is safe . . . and it is easy to fly. That's why
it's first choice with non-professionals who fly for fun and profit. And,
here's what makes it that wav . . .
HUSKY, 205 h.p. engine features dual fuel
system for dependability. . .delivers up to
155 m. p. h. cruising. Fully loaded, initial
rate of climb is 900 ft. per minute.
SELECTIVE SETTING, high -lift flaps enable
Narion to land at only 54 m.p.h. Only 875 ft.
needed to clear a 50-ft. obstacle, either on
take-off or landing ... fully loaded, no wind.
NAVION GIVES YOU new VHF radio trans-
mitter. Standard instruments now include
manifold pressure, dampened fuel, outside
temperature gauges, rate of climb indicator.
HERE'S THE FAMOUS Navion wing with its
anti-stall design. For extra safety, full ailer-
on control is yours even below stalling speed.
Note full (43°) flap deflection.
THESE HEAVYWEIGHTS will take a beating!
Big, steerable nosewheel is heavier than most
"main" gears. Oversize tires; deep-stroke
shocks for safe, easy rough-field landings.
EXCLUSIVE rudder- aileron control linkage
makes Navion so eas\ to fly. You get "two-
control" after take-off. yet you ha\e rudder
when you want it. Write for FREE booklet.
NO OTHER PLANE COMBINES
SO MANY FEATURES SO WELL
THESE COMFORT FEATURES
ARE STANDARD EQUIPMENT
• "All-Round" Sound Insulation and Muffler
• Soft-Cushioned 43-in. Rear Seat
• Front Seals Adjust Individually
• New Healing-Ventilating System
• Limousine-Type Center Arm Rest
• In-Flighl Access lo Luggage
• Easy-Enlrance Roll-Back Canopy
^i *
♦ s VOL. K* NO. 9
HOT OVENS
FOR C
EVERYONE knows that metal can be
stretched. The softest gold to the
hardest stainless steel alloys can be
pounded or heated into innumerable
shapes. This ability of metals to be formed
into desired patterns is the basis of
modern, heavy industry.
The stronger the metal the more dif-
ficult the forming process, which is the
case with the newer steel alloys like 18-8
and 19-9 DL "Uniloy," of which Ryan
exhaust manifolds are fabricated. Innu-
merable manufacturing operations are re-
quired in drawing the metal into the shape
it must hold around the reciprocating
engines whose waste gases it dispels.
Pieces of flat, stainless steel sheet des-
tined to end up in a strong semi-circle as
one-half of an exhaust section, must first
be pounded in the drop hammers. The
first drop of the hammer which rams the
steel down into the Kirksite die cannot be
too deep, for internal stresses are set up
which might crack the steel. To remove
the stresses after the first pounding with
the hammers the piece of steel must be
heated or "normalized" in one of the large,
gas-fired furnaces in the Ryan Factory.
The ovens are set for 1980 for the 18-8
alloys, but for the 19-9 DL a setting of
1800' is required. Before this heating up
for stress relief the parts must first be
de-greased since they have become some-
what oily during the drop hammer opera-
tion. The pieces are stowed in metal cages
and submerged in a de-greasing tank. Fol-
lowing this they are dipped in a de-zinc-
ing bath of 30 per cent nitric acid which
cleans off any particles of zinc which may
have adhered to the metal from the Kirk-
site and lead dies.
After approximately 10 minutes at cor-
rect temperature in the normalizing ovens
the parts are rolled out by one of the oper-
ators and allowed to cool down before
being re-hit in the drop hammers to draw
them down even more into the dies.
Following this second "stretch" the
manifold sections have the edges trimmed
of excess material and the parts go to the
planishing shed where any wrinkles are
ironed out. More dips for the metal in th«
de-greasing and de-zincing baths and they
are once more heated to relieve internal
strain.
Unfortunately the high temperatures
and the chemistry of the metals conspire
to leave a certain amount of scale on the
pieces of exhaust stacks and this must be
removed before the parts can be stretched
again in the hammers.
This operation is where the new caustic
salt and acid pickUng baths Ryan has
recently grouped into one location out-
side the main factory building come into
use. Formerly only a pickling bath was
used, but at that time most of the parts
were made of 18-8. Now that practically
75 per cent of Ryan's manifolds are made
from the stronger 19-9 Uniloy, a different
process for removing scale had to be
evolved.
The 19-9 resists chemical pickling re-
markably well but weld seams along the
edges of the parts after they are joined
together to form a complete exhaust sec-
tion are less resistant to conventional
pickling acids. One way to knock off the
scale was to sandblast the parts several
times. This was an expensive and long
drawn out operation. To eliminate this
time-consuming, cost-consuming process
and still deliver the stainless manifold
sections to Ryan customers undamaged by
the de-scaling process, Ryan's chief chem-
ical research engineer, B. W. Floersch,
experimented with various other methods
of cleaning the scale from the 19-9 DL
without altering or weakening the metal's
composition.
D STEEL
His "solution" was a molten caustic salt
bath, for dipping the stainless parts into
before thev were pickled in the acid tanks.
It has worked so well, with both the 18-8
and 19-9 that only one sandblasting oper-
ation is now necessary as a final clean-up
before shipping, and the tensile strength
of the metal remains as strong as ever.
A large metal cage holds the parts to
be bathed in the salt and acid solutions
and an overhead crane lifts them from the
floor of the pickling shed up and over into
the salt. They are next Hfted up and
plunged into a plain water tank to be
quenched. This cleans off most of the salt
and is followed by the acid bath which
neutralizes any of the caustic which might
still be adhering to the metal. Then the
pieces go to the hydrofluoric-nitric acid
solution for a 5 to 20-minute immersion
before they are pressure sprayed with
water to clean off any of the loose scale
resulting from the pickling process.
Once more the dull-gleaming parts are
wheeled back to the drop hammers for a
third round of pounding which gives them
yet a deeper draw down into the dies. The
(Continued on page 17)
Alfred Napolske and L. T. Bissette pressure spray the stainless monifold sec-
tions after parts leave the acid tanks. fHosing removes loose scale from metal.
Highway Patrolman Dillard, Ryan Navion Dealer Robert Ragsdale, radioman Jim Boutwell, and Texas
Department of Public Safety Director Col. Homer Garrison stand beside the efficient, up-to-date com-
bination of plane, car and walkle tolkie lot Boutwell's feet) thot stopped the jail breakers.
FLYING
BLOODHOUNDS
Liza tvotildn't have gotten as far
as the river if she'd had the
Texas Rangers and a Navion
on her trail
From the Navion police plane's win-
dow, officers spotted the escaped
prisoners on this rough Texos ter-
rain, then radioed to ground posse.
IN the old days a jail break meant getting
out the bloodhounds and tracking the
escapees down by foot.
Today a jail break means getting out
the Ryan Navion police plane and track-
ing the fugitives down by air.
The Texas Department of Public
Safety, which includes the famous Texas
Rangers, can cite their own recent ex-
perience to prove the value of a plane in
assisting ground posses to nab criminals
during such a manhunt.
Five prisoners escaped in a recent break
from the Atascosa County jail at Jourdan-
ton, Texas. At the request of authorities,
Bobby Ragsdale, Ryan Navion dealer at
Austin, the state capital, rolled a plane out
of his hangar — this happened before the
Department had its own Navion — picked
up Jim Boutwell, a pilot and radio opera-
tor for the Department of Public Safety,
and quickly flew the 1 10 miles to the scene
of the jail break.
There a walkie-talkie radio, made fa-
mous during World War II, was put in
the Navion, and Highway Patrol Sergeant
John H. Hollyfield of San Antonio
climbed aboard.
The three men began flying over the
area. Down below, ground crews, each
equipped with similar portable two-way
radios, began moving through the field
and woods where the prisoners were
thought to be.
Jim Boutwell, police radio operator, in
walkie talkie contact with highway pa-
trolmen ond Texas Rangers, reports move-
ments of fugitives, while pilot Rogsdale
keeps Navion on guard at low altitudes.
A Texas policeman who does his high-
way potrollng in a high-speed air-
plane is Max Westermon, Jr. Here he
boards the Texas Department of Pub-
lic Safety's Navion to go to Houston.
IJEXiS
PUBLIC SAfErr
Two escapees had already been caught
by a posse. The other three, all cattle
thieves, had disappeared but were practi-
cally nailed to the ground when the plane
arrived on the scene. After the flying trio
took off they began spotting movements
on the ground, which were reported to
the posse through the ground crews'
walkie-talkies. The plane with its three
spotters soon narrowed down the possible
area of the prisoners' hiding place as a
brush patch 20 miles south of the jail
break.
Every time one of the fugitives would
move, Boutwell, in his ringside seat in the
Navion above the brush patch, would re-
lay the information to the ground posse.
Little by little the posse, with its "seeing
eye" circling 1,000 feet overhead, closed
in and nabbed the three escaped prisoners.
The escapees had managed to travel less
than two miles from the time the air
observation team moved in until they were
caught. If they had broken and made a
run for it, they would have found the
plane slowly following them down the
road, giving pursuing officers a report on
their every movement..
The episode was convincing proof of an
airplane's practical value in law enforce-
ment for Department of Public Safety
officials, who as soon as the prisoners were
(Continued on page 1 5 )
Accurate drilling of flanges to close toler-
ances is job of Joe Ketchum in Jet Assembly.
(Above) B-47 tailpipes on Ryan assembly line are given a de-greasing bath by Homer
Marshall. (Below) installation crew working on G.E. J-47 engine in the experimen-
tal XB-47 Stratojet. Tail cones and tailpipes Ryan builds are enclosed in the pod,
at the rear of the installation. Note rakish swept-bock wings of 600 m.p.h. bomber.
mi
Now being installed in the world's
fastest bombers are Ryan-built jet
engine tailpipes which carry the tremen-
dous propulsive thrust leaving the Ryan-
built tail cone assemblies of one of the
world's most powerful thermal jet engines.
These stainless products — bomber tail-
pipes and jet engine tail cones — are mated
to a General Electric J-47 engine, and
help to send the Boeing B-47 Stratojet
"light" bomber on its 600-mile-per-hour
way.
The new tailpipes, which are currently
fabricated in the Ryan jet engine assem-
bly department, are the result of design
changes made to save weight on the 12 5,-
000-pound Stratojet and eliminate the
necessity of additional tooling for produc-
tion. The changes in the original design
for these circular, 30-inch pipes came
about after conferences Bruce Todd, Ryan
Metal Products sales engineer, held with
E. F. Thorslund and L. S. Badley of Boe-
ing's Materiel Department. Another series
of drawing board bull sessions resulted in
modifications worked out by Pat Carter,
Ryan Metal Products engineer. In short,
a one-piece tailpipe assembly instead of
the former two-piece product.
The Ryan plant is equipped with a heli-
arc seamwelder. This item of equipment is
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basically the reason for the change from
two to one piece on the tailpipe. The seam-
welder is capable of strong, even welds,
almost impossible to sunder. The two-
piece exhausts were made with a lap joint,
which meant extra work in fitting, extra
tools to do the job. It also meant added
weight. What came off Carter's drawing
board, via the Todd-Boeing conferences,
was a decided improvement.
The plane these stainless products built
by Ryan help to push is big; almost as
large as Boeing's B-29 Superfortress. It has
a wingspan of 116 feet and is 108 feet
long. Six G.E. J-47 engines are mounted
beneath the swept-back wings. Four en-
gines are mounted in pairs on outriggers
under the inboard section of the wings
and one engine is mounted near each
wing-tip. Fuel for the B-47 is a special
aviation type of kerosene.
Power for this bomber was originally
supplied by six G.E. J- 3 5 jet engines.
Each had 4000 pounds of thrust. The
middle of this year these engines were
replaced on one of the bombers by an
equal number of J-47 turbojets, each of
which develops a 5000-pound thrust. This
plane service-tested the newer jet power-
plants prior to their use in production
Stratojets now being built for the Air
Force at the Boeing Wichita Division.
Although the Stratojet is designated by
the Air Force as a "light" bomber it can
carry 10 tons of bombs more than 2000
miles and will fly at altitudes exceeding
3 J, 000 feet. Its crew of three is small in
comparison to the size of the plane.
Last February a new unofficial trans-
continental speed record, of 3 hours and
46 minutes, was established by a B-47 on
a routine flight from Moses Lake Air Base
in central Washington state to Andrews
Air Force Base, Maryland. This 2289-mile
dash, non-stop, was flown at an average
speed of 607.8 miles per hour.
Design work on the B-47 began in 1 94 5 ,
immediately after V-J Day. Fifteen
months later the first airplane rolled from
the Boeing factory and made its initial
flight in December of 1947. This experi-
mental bomber designated the XB-47, was
one of the fastest produced of any Boeing
plane, just two years elapsing between
first design work and completion of the
first model.
Comparably fast was the completion
of design work at Ryan on the one-piece
tailpipe, which was first discussed on July
2 5, approved from Pat Carter's drawings
and into production on August 15, only
three weeks from the idea's inception.
Logan unloads machinery ports after fost, oeriol delivery to the form of
A. J. Rupp, located 20 miles southwest of Leoti, Konsos. hie set his plane
down on a rough pasture alongside the Butler Steel Building ot left which
he sold to Rupp. Case combines and tractor at right were also Logan sales.
MM II 1 mVi
He operates four enterprises successfully
■with a N avion to speed hint from
one to the other
IF you found yourself in four different
businesses operating in a dozen midwest-
ern states scattered from Colorado to
Illinois, what would you do? Just how
would you find the time to manage them?
Chances are you'd do what Carl B.
Logan of Leoti, Kansas, did. He soon
found that surface travel, and occasional
use of scheduled air lines just didn't fit
his needs. Either he was going to have to
give less personal attention to his varied
business interests or spend more time
under ever-increasing driving pressure on
the road or give up one or more of his
activities.
No, there was one more alternative to
consider. Other businessmen, farmers and
ranchers in the rich agricultural plains
country, were finding real advantages in
having their own planes. Perhaps he ought
to try it. Logan did, first using a four-
place Navion from nearby Garden City
on charter; later buying his own Navion.
That such highly-personalized air travel
has paid off for this resourceful young
midwestern businessman is amply attested
by the success of his varied enterprises:
Feed-grain elevators; Implement sales and
service; distributorship of Steel Buildings;
and Oil well operations. Let's look at
them.
Logan Implement Company is the orig-
inal and central enterprise around which
Landing on the road outside Leoti,
Logan toxies to the front door of
his implement building. At left
is one of his two groin elevators.
Mrs. Logan hands her husband a
suitcase while daughters Orpha
Kay and Maida June hold bag of
parts he will deliver by Novion.
Logan, right, congrotulotes friend
Reinholdt Deines for piloting the
Logan Navion to victory in short-
field contest at Albuquerque, N. M.
Flying low over the Nunn Pool
oil field, 25 miles north of
Garden City, Kans., Logan com-
pletes inspection trip of his
several petroleum properties.
the other activities have been built. The
implement company handles the J. I. Case
line of tractors and farm implements.
Logan's Navion is continually on the go
throughout Western Kansas selling and
servicing implements and hauling emer-
gency repair parts.
Another important business in which
Logan is a partner and manager is buying
and selling grains, feed and coal. Here the
Navion proves equally valuable for con-
tacting railroad authorities, buying and
selling trips and for checking losses in
shipment at various points. The grain and
feed business, and operation of elevators.
requires Logan to make frequent trips to
markets in Kansas City, Omaha, St. Louis
and Chicago.
Third of Logan's activities is the dis-
tributorship of Butler Steel Buildings,
mostly for grain storage and other farm
use. Western Kansas and Eastern Colo-
rado are the areas where steel building
erection is concentrated. Here again the
plane proves its worth not only in selling
and servicing, but in contacting dealers
and keeping erection crews going.
Completely disassociated from his three
other businesses, all closely tied in with
(Continued on page 1 8)
m\m II THE lEws imiOiiD
NAVIONS FLY AS ARMY AMBULANCES IN URUGUAY
MONTEVIDEO, URUGUAY. (Syndicate)— in what this na-
tion's newspapers are hailing as a milestone in Uruguayan military
aviation history, the Sanidad Militar, medical service for the Army,
is now using two new Ryan Navion air ambulances.
Purchased through Miller, Medeiros & Bastos, Ryan Navion dis-
tributor in Montevideo, the planes recently were delivered to Sani-
dad officials in colorful ceremonies at the Pando airfield near here.
Dr. Guillermo Rodriguez Guerero, Director of the Sanidad Militar,
along with the Ministers of National Defense and Public Health and
other high military and civil officials, took part in acceptance cere-
monies.
Selection of the Ryan Navions came after careful consideration of
ail existing single engine aircraft by government authorities.
The Navions — available to both Army and civilian personnel —
are based at the interior towns of Carrasco and Durazno. Each plane
carries two stretchers and is equipped as a mobile emergency hos-
pital with modern surgical i
SPAIN AND NORTH AFRICA COVERED BY DIPLOMAT IN RYAN NAVION
MADRID, SPAIN. Round trip
flights in his Ryan Navion, on official
business for his government', to Caso-
blanca. North Africa are reported by
Dr. Juan B. Peloyo, Agricultural Con-
sultant (or the Argentine Embassy in
Madrid. Dr. Pelayo, who is also diplo-
matically accredited ot the capital of
Portugal, relies on his plane for trav-
eling extensively over the Iberian Pen-
insula and into neighboring countries
of Europe and Africa. On a good
many flights, he is accompanied by
his wife, mother and two sons. Vice-
President of the Argentine Aero Club,
he participates in outstanding conti-
nental air shows, helping to form o
colorful Ryan Navion squodron with
several French pilot-friends, including
Captain de Montmarin, official of
Anco, European distributor for the
Ryan Navion.
Says Dr. Pelayo, "The Ryan Navion
has fulfilled my hopes in it, flying
very well in all weather and perform-
ing odmirably from various airports
at highly differing altitudes."
SHORT-FIELD EXCELLENCE OF RYAN NAVION DEMONSTRATED IN BAJA CALIFORNIA, MEXICO
LA PAZ, BAJA CALIFORNIA, MEXICO. (Feature Service)-
A series oi arduous demonstration flights under this region's tropical
climatic conditions, has just been successiuUy completed in a Ryan
Navion piloted by Francisco Waltz of Mexico City.
Taking off down wind, instead of conventionally into the wind.
Waltz's Navion successfully operated from a very short rock and
gravel strip here at the southernmost tip of the Bajc California Pen-
insula. Pacific Ocean breakers pounded on three sides, as Waltz made
his take-off from this narrow strip of land.
Impressed with the Navion 's remarkable performance in this high
temperature section, several local citizens, for whom Waltz demon-
strated the plane, have indicated plans lor early purchase of Ryan
Navions in 1950.
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BRAZIL'S FIRST 1949 RYAN NAVION SUCCESSFULLY
COMPLETES TEST FLIGHTS
RIO DE JANEIRO, BRAZIL. (Syndicate) — Brazil's first
1949 Ryan Navion was assembled here this week tinder the ex-
perienced eye of Berni Dardel, famous inter-continental Nation
oiiner and pilot, ii'ho flew to Rio from Santiago, Chile, at the
invitation of Dias, Henriques y Cia., newly-appointed Brazilian Ryan
Nai'ion distributor, to supervise the plane's readying and test flying.
After his work here, including demonstrations of the Navion to
government officials and other leading citizens, Dardel flew to Buenos
Aires to join his parents. His own Ryan Navion is jvaiting for him
at the Ryan Aeronautical Company in San Diego, California, after
his visit to his native Switzerland,
SANTIAGO, CHILE. (Special)— Doing twice in six months what
most private pilots dream about trying once in a lifetime, Berni Dardel,
youthful Swiss flyer, arrived here recently after a flight down the
West Coast of Central and South America from San Diego, California,
U.S.A. in a 1949 Ryan Navion airplane.
Himself the owner of a Ryan Navion, Dardel was in this case deliv-
ering a new plane to Salinas, Fabres y Cia., Ryan Navion distributor
tor Chile.
Asked about the dangers encountered, Dardel replied thot his
closest call occurred while he was water-skiing in the Bay at Aca-
pulco, Mexico, during a day's stopover there. He and Ryan's dis-
tributor for Mexico both landed their Navions right on the beach
at Acopulco.
SWISS PILOT IN SECOND NAVION FLIGHT TO CHILE
NAVION AIRLINER TURNS IN 600 TROUBLE-FREE HOURS OVER SOUTH WEST AFRICA
WINDHOEK, SOUTH WEST AFRICA.(Feature Service)
— 600 hours of trouble-free service is the record of Ryan Navion
ZS-BXR owned by South West Air Transport, Pty., Ltd., Windhoek.
One of three Ryan Navions purchased by SWAT through Pretoria
Light Aircraft Company in Pretoria, South African distributor for
this all-metal plane, ZS-BXR is used in scheduled airline service
over some of the toughest flying country in the -world.
*'We now have five Navions in our air fleet — 5 Ryans and 2 older
models — and honestly say they have given us excellent service. I am
sure that the Navion is the only airplane of its class that can stand
up to the operating conditions of South West Africa,*' reports G. T.
van Rooyen, SWAT manager.
VENEZUELAN SUGAR PLANTER COMES HOME WITH RYAN NAVION
MARACAIBO, VENEZUELA. (Special) — Eugenic Paris,
partner in Central Venezuela prominent sugar growing and refin-
ing company, Is also one of Venezuela's most ardent private pilots.
Personally colling at the Ryan factory, San Diego, California,
for his 1949 model Navion, Paris flew the 4,200-mile distance to
Maracoibo himself. Passengers included his wife, Isabel, and Mr.
and Mrs. Edward De Larm.
His big tricycle-geor plane lands in the middle of sugar cane
fields whenever he chooses to visit plantings or field refineries. The
Navion is christened "Santisima Trinidad."
(Continued on page 14)
RYAN FIREBIRD
FLASHING across this page is the
rocket-propelled Ryan "Firebird."
Named for the mythical bird with
wings of fire in the old, pre-Stalin,
Russian fairy tale, the "Firebird" has
just been revealed as the U. S. Air
Force's first air-to-air guided missile.
Unlike the legendary creature, this
"Firebird" can't be changed into a
beautiful princess at a sorcerer's
w^him. Instead it remains a potentially
deadly w^eapon, perhaps heralding the
day of so-called "push button" war-
fare.
The "Firebird" is virtually a frag-
mentation shell with human intelli-
gence. It is extremely small, fast and
difficult to track, even on radar
scopes. It is designed to be as effective
for night or bad weather interception
as it is in clear skies, since visual
sighting is not required.
Designated the XAAM-A-1 (exper-
imental, air-to-air missile. Air Force,
first model), the Ryan "Firebird" is
extremely compact for the complete
radar navigational system and large
explosive charge it carries. Launched
from a "mother" jet fighter plane, it
is capable of heading off and destroy-
ing its objective in a matter of sec-
onds. It has all the speed first gen-
erated by the parent fighter, plus the
added power of its own booster rocket
and finally its flight rockets.
Because it is a pilotless projectile,
it is capable of maneuvers beyond
human endurance, making it extreme-
ly effective against piloted aircraft.
Little more than half a foot in diam-
eter, it is about 1 0 feet in length and
7 Yz feet long after dropping its boost-
er rocket.
The "intelligence" of the "Fire-
bird" is its complicated radar naviga-
tional and electronic system, making
this missile one of the most compact
flying weapons ever devised.
The missile's mother plane is the
first to detect the target, and directs
the launching of the missile. There-
after, the "Firebird" is designed to
"home" on the enemy target. At night
or in inclement w^eather the launch
plane must have a search tracking
radar capable of spotting the enemy
aircraft. The host fighter plane can
carry one or more missiles on external
launching racks which fit standard
bomb installations. The "Firebird"
missiles can be fired in single or mul-
tiple launchings.
{Continued on [>as,(' I})
10
>
♦ / ^^
4.
«
AIR FORCE'S FIRST AIR-TO-AIR GUIDED MISSILE
U.S.A.F. movies of "Firebird" in flight-. Models for clarify in lower phofos. (LeffI As missile is released from
F-82. (Center) Missile starts flight toward target. ( Right) Booster is dropped as flight rockets take over.
Owen Olds (I. ) ond Rolph Monsees in-
spect guidance mechanisms on missile.
Test data obtained at photographic stations oiong course of missile's flight
is tabuloted by Ryan technicians on scale layout of Alamogordo Firing Range.
Plastic rodomes were carefully fab-
ricated to house guidonce equipment.
Bud Sly (left), telemetering expert, and M. E. Davidson, Flight En-
gineer, adjust a "Firebird" beneath wing of F-82 for a test flight.
Entire missile project was
supervised by Harry Sutton,
Ryon Engineering Director.
Captain R. G. Illing, Air Force's Project- Officer at Hollomon Air Base, looks
over two "Firebirds" about to be taken aloft for test firing from F-82 wing.
The joint Air Force-Ryan Range Recovery Crew waits on the New
Mexico desert for a missile to parachute to earth following test run.
In actual flight tests, four of the
"Firebird" air-to-air missiles were
slung beneath the wings of a North
American F-82 "Twin Mustang"
fighter — two beneath each wing.
During other tests, a Douglas B-26,
tw^in-engine attack bomber, served
as the launch plane.
The wings and tail of the missile
are in the form of a double cruciform,
the wings having an V attitude and
the fins a + attitude when in level
flight. The four vane-like -wings are
located about midw^ay on the rocket
portion of the projectile. T-wo feet
behind the wings are the four tail
vanes. Both wings and tail surfaces
serve to control the flight of the
missile.
Of approximately a 3 -foot span,
the wings have an aerodynamically
smooth surface not equalled by the
usual sheet metal construction. Ex-
cept for the plastic radome and wings,
the basic missile structure is conven-
tional aluminum-alloy sheet. After
the missile is launched from the par-
ent plane, a booster rocket takes over.
Then, -when the "Firebird" reaches
maximum speed, the spent booster is
jettisoned by an explosive charge.
Thereafter, during the latter phase
of interception, po-wer is supplied by
flight rockets. The warhead is de-
signed to explode when it is close
enough to an enemy aircraft to insure
destruction. Should the missile miss
its target, the -warhead is automatic-
ally detonated in the air.
Development of the missile has been
under way for more than two years
by the Ryan Aeronautical Company.
The "birds" have been manufactured
by the company's San Diego plant, and
under joint Air Force-Ryan technical
supervision actual firings have been
made at Holloman Air Force Base,
Alamogordo, New^ Mexico.
In October, 1947, a four-man crew^,
headed by Robert Shaver, Flight Test
Director, and Ed-ward Sly, Assistant
Flight Test Director, moved from the
plant to Alamogordo. The first group
experimented with and worked out
the problem of parachute recovery of
the projectile. After the early test
flights of the "birds" a parachute
mechanism low^ered them to the
ground, relatively undamaged, to be
used again.
By the time of the first flight of the
"Firebird," on December 23, 1947,
(Coiifhiiied on page 16)
13
PARISIANS DEMONSTRATE RYAN NAVION
IN CAMEROON, SENEGAL AND CONGO
NAVION SO ROOMY SIX
PASSENGERS CAN BE CARRIED
CAMEROON, FRENCH WEST AFRICA. (Feature Ser-
vice)— Having flown their 1949 Ryan Navion 3000 miles from
Paris for this purpose, Captain Henri de Montmarin and Rene G.
Delbos conducted a program of flight demonstrations for local
authorities last month.
The Congo and Senegal are also on their schedule before they
return with the 155 m.p.h. aircraft to North Africa and Europe.
Extensive flying activities with the new plane were also recently
completed in Holland, Belgium and Switzerland following the inter-
nationally important Paris Air Show, where the two executives of
Anco, Ryan Navion distributor in Paris, report acceptance of the
Ryan Navion has been enthusiastic and the sale of many of these
new models w^ill be made.
FRENCH BUSINESSMAN INSPECTS BRANCH
OFFICES WITH RYAN NAVION
MARSEILLE, FRANCE. (Exclusive) — Roland Fraissinet,
manager of Cyprlen Fabre Navigation Company, Marseille, reports
he has improved his business with his Ryan Navion, which he uses
to visit the firm's agencies in Italy, Spoin, Portugal, England and
Africa.
Also the publisher of LE MERIDIONEL, Marseille's popular doily
newspaper, Fraissinet files all over France taking part in air shows
ot which he performs ten-minute acrobatic demonstrotlons. Le
Meridionel painted in big letters on the plane's fuselage provides
dramatic advertising.
"In France, I have a private landing field by a hunting lodge
at Camargue. The strip is no wider i.ian the Navion's wing span
and is only 400 meters long. Thanks to the plane's landing qual-
ities, I operate without trouble under all circumstances and with
any kind of wind," explains Fraissinet.
MONTEVIDEO, URUGUAY. (Syndicate)— Richard E. C. DeRid-
der, considered one oi the finest pilots in South America, recently
wrote the Ryan Aeronautical Company, manuiaclurers of the Ryan
Navion personal-business airplane, an account of his extensive exper-
iences as a Navion express, ambulance and transport pilot in Uruguay.
Final paragraphs summarized his conclusions for other South Amer-
ican firms and individuals who contemplate the acquisition of an
airplane.
"The Ryan Navion is unique in its class for small field operation;
ruggedness; capacity; comfort and easy, trouble-free operation. De-
pendable and safe, the Navion is truly the kind of plane that a pilot
likes more and more as he flies it.
"The improvements introduced with the 1949 Ryan models make
the Navion an even better airplane. It's so roomy that on occasions
this normally four-place plane has carried six adults."
"NAVION BEST TOURIST PLANE IN COLOMBIA"
BOGOTA, COLOMBIA. (Special) —Naiio,, Number 19SS —
the first Ryau-built model to be purchased in this country — landed
here recently and received an enthusiastic reception. Officials of the
Aeroclub de Colombia. Ryan Nai'ion distributor here, baie tele-
graphed th.' Ryan factory. "EVERYONE JS IN LOVE WITH THE
NAVION. GENERAL OPINION: IT IS THE BEST TOURIST
PLANE EVER IMPORTED INTO COLOMBIA."
RYAN NAVION LEADS 25 PLANES
IN MEXICAN HIGH-ALTITUDE SEARCH
MEXICO CITY, MEXICO. (Exclusive)— The ease with which a
four-passenger Ryan Navion reaches and effectively operates at high
altitude was demonstrated this week when Francisco Waltz. Mexico
City pilot, flying one of these high-powered planes, was first to locate
a twin-engined airliner which had met with mishap near the snowcap
of famed Popocatepetl at 15,500.
Luis Sanchez, an experienced mountain climber, and one other
observer-passenger accompanied Waltz. Twenty-five aircraft, among
which were DC-3 airliners and assorted Army craft, were in the search.
Waltz is managing partner of Morgan & Waltz, Ryan Navion dis-
tributor for Mexico and Central America.
He later explained to reporters that Navions in Mexico usually fly
at a minimum of 8,000 feet, frequently going up to more than 15,000
to get above the country's central plateau or over the weather. When
taking off from the 7.300-fool high airport at Mexico City, a Navion.
with four passengers, climb'; over a surrounding 10,000-fool mountain
ridge within IS minutes.
14
FLYING BLOODHOUNDS
(Couthiiied from page })
jailed again, purchased a 1949 Ryan
Navion from Ragsdale, appropriately
named it the "Texas Ranger," and went
into police-flying on a routine basis.
Now the "Ranger," with bold TDPS
markings and a big map of the state
identifying its fuselage, daily plies the
Texas skies under the controlling hands
of Max Westerman, Jr., Highway Patrol-
man turned pilot.
Although availab'e to all divisions of
the Department of Public Safety, includ-
ing Weights & Measures, Vehicle Licenses
and others, the husky plane is put to task
with greatest regularity by the Rangers
and the Highway Patrol. Col. Homer
Garrison, Jr., Director of the Department,
and Chief Joe Fletcher, the Assistant Di-
rector, who were instrumental in the de-
cision that an "air arm" was in order, are
frequent passengers for inspection tours
of Ranger and Highway Patrol radio sta-
tions and branch headquarters.
Besides executive transportation and
its use for conducting manhunts such as
the pursuit of the Jourdanton jail break-
ers, the Navion comes in handy for break-
ing up traffic jams on congested highways.
Here again Walkie-talkie radio helps turn
the trick. A traffic coordinator overhead
diagnoses the problem, and then over the
radio instructs police cars how to route
automobiles out of the jam.
Mercy searches offer further opportun-
ity for the big four-placer, which has
seven windows and all-round visibility, to
earn its salt. Children lost in Texas' num-
erous forests are much easier to locate
from the air than afoot. Speedier control
of forest fires than ever before is expected
next season through the use of the plane,
as officers will be able quickly to observe
the extent and direction of flames and to
direct fire fighters accordingly.
Tornadoes, floods, hurricanes and other
disasters will be held in better check than
in previous years with the 155 m.p.h.
Navion available for on-the-spot damage
inspection and for fast transport of doc-
tors, medicine and relief supplies. Cas-
ualties can be swiftly and comfortably
delivered to distant hospitals.
Bulky, unconventional cargo assign-
ments are also duck soup for the "Rang-
er," with its quick-opening hatch and
load-hungry cabin space. Diving equip-
ment, fire-arms, stretchers, oxygen tanks
and machinery are all handled with
roomy ease.
The Ryan Navion is the first plane ever
owned by the Department, but officials
already feel that its record of success may
well establish it as the forerunner of a
sizeable air-fleet that will find extensive
use by all divisions of the Department.
Studying 1950 Navion models painted in various shades for easier selection are
(I. to r. ) Eorl D. Prudden, Airplane Sales Vice President; Robert Clark of Manu-
facturing Control; William Sloan, Assistant to Vice President; and T. Claude Ryan.
170 M. P. H. lycoiningPowered Super
Navion Readied for 1930 Sales
A new 2 60 h.p. Lycoming-powered
"Super" Ryan Navion whicli cruises 170
miles per hour, climbs 12 50 feet per min-
ute with full load and has comparable all-
round high performance, has been an-
nounced by T. Claude Ryan, President of
the Ryan Aeronautical Company.
The new model adds to the Navion line,
becoming a companion plane to the popular
205 h.p. Continental-powered De Luxe
Navion which "will be continued as the
principal model.
The first Super "2 60" model Ryan Nav-
ions Tvill begin coming off the assembly
line of the San Diego plant in a few months,
with deliveries scheduled to begin in
March. Advance deposits on the new Ly-
coming "2 60" Navions are already being
accepted through distributors to establish
purchaser priority for spring deliveries.
Externally, except for the changes in
1950 paint design and finishes, the appear-
ance of the Super "260" and De Luxe
"205" Navion models is very similar. The
three inch longer nose, slightly different
cowling lines and larger propeller of the
new model are not at first noticeable. In
performance, ho'wever, the "2 60" is truly
a new airplane. Pilots who have flown the
ne^v Super Navion report that it will out-
cruise, out-climb and other-wise out-per-
form everything in its class.
The take-off distance for the Super
"2 60" is a phenomenally short ground run
of only 400 feet, and to clear a 5 0-foot
obstacle only 770 feet are required from
a standing start.
The Navion's excellent landing and slow
flight characteristics have not been affected
as a result of the higher power. In ap-
proaching over a 5 0-foot obstacle, only
87 5 feet distance is needed to the end of
the landing roll. The ground roll itself is
only 47 0 feet. As a result of higher cruis-
ing speed, fuel economy in terms of miles
per gallon remains nearly the same as for
the 205 h.p. Navion, a very unusual ac-
complishment considering the great in-
crease in power and performance. With
the 20 gallon auxiliary tank, which is
included at no extra cost on the "260"
model, normal range is 640 miles, and
when cruised at maximum economy con-
ditions, range can be increased to 900
The first experimental Super "2 60"
Navion was developed by Ryan this past
summer and has logged several hundred
hours in extensive test and demonstration
flights since then. Flown by William P.
"Doc" Sloan, Ryan's head sales pilot and
assistant to the Vice-President, the "2 60"
has been demonstrated throughout the
country to Navion distributors and tested
under a wide variety of conditions.
The Super "2 60" Navion has met with
tremendous enthusiasm, particularly over
its high performance and the fact that this
has been obtained without sacrificing the
plane's widely recognized safe, easy-to-fly
characteristics. The ease of its outstanding
performance from high altitude fields is
especially noteworthy and of real opera-
tional interest to ranchers and to mining
and lumber companies with properties in
such locations.
The Super "2 60" has been planned to sell
for under $14,000 completely equipped.
The Lycoming GO-43 5-C2 which powers
the Super Navion is a six cylinder opposed
air-cooled, geared engine, with a 2-minute
take-off power rating of 260 h.p. at 3400
rpm. Its normal continuous power rating
is 240 h.p. at 3000 rpm.
This engine is a development of the 190
h.p. 0-43 5 Lycoming engine -which pow-
ered the wartime L-5 liaison planes. This
type engine gained and held an excellent
reputation for quality of design, workman-
ship, dependable operation and ease of
maintenance. The gear GO-43 5 version was
used in Navy military drones produced by
the Naval Aircraft Factory and by com-
mercial manufacturers.
The latest "C2" engine incorporates ex-
tensive refinements, such as ne^sv, more ef-
ficient type cylinder heads, ne-w crank-
shaft and gear reduction of a proven de-
sign. The more expensive military version
of this engine is to be used as standard
equipment in the Navion "60." It is fur-
nished with the A-N accessory case and
A-N type Eclipse starter and generator.
15
Three Ryan executives. Earl Prudden, Vice President (left), Walter Balch, Air-
plane Service Manager and Walter O. Locke, Assistant to the President (extreme
right) chat with Standard Oil of California representatives Oliver B. Lyons
and W. V. Hanley before the demonstration program of plane fuels and lubricants.
Navion Provides
Flying Laboratory
For Standard Oii
W. V. Hanley (I.) and O. B. Lyons un-
pack special equipment from Standard
Oil Company's Navion for demonstra-
tion. Note television receiver used.
"Chevron No. 2," Standard Oil of
California's flying laboratory, recently
stopped in Son Diego to demonstrate fuel
and lubrication requirements of personal
and airline-type planes to aircraft tech-
nicians meeting at the Institute of the
Aeronautical Sciences, located near the
Ryan Aeronautical Company plant build-
ings on the harbor.
The 1800-hour veteran Navion plane,
extensively outfitted with technical equip-
ment, was flown here by W. V. Honley,
Assistant Manager of Standard's Aviation
Division. Equipment carried aboard the
Navion included a big television screen,
which enables Hanley to put the plane to
better use when talking to large audi-
ences about such important items as
volatility studies, vapor lock, fuel econ-
omy and lubricating oil comparisons.
Standard Oil of California, which is
engaged in a vigorous program of avia-
tion research and development, is build-
ing up a modern, multi-purpose oir fleet
around the four-place Navion and other
all-metal planes, including a Douglas
B-23 bomber, converted to on executive
transport. The company's longtime policy
of stimulating civilian flying and popu-
larizing air travel keynotes the entire
enterprise.
In addition to using their Navion for
demonstrations of fuels and lubricants,
OS they did at the recent Institute meet-
ing, the company also uses it for trons-
portation of sales representatives or to
answer requests of assistance from cus-
tomers who want special fuels, technical
advice or other help in any one of the
seven far western states in the company's
territory. Most of the Standard dealers
con be reached within a half day from the
Son Francisco offices through use of the
Navion.
RYAN FIREBIRD
(Continued from page 13)
there were six people from Ryan working
day and night with the Field Test Group.
At first, flights were few and far between
while modifications were incorporated in
the missile and more and more data ob-
tained from telemetering and photographs.
However, by April of this year, with 12
from Ryan working at Holloman, approx-
imately one "bird" a week was being fired,
weather permitting.
The Field Test Crew worked closely
with Air Force officers and men and three
of the Ryan group qualified as Missile
Launchers, after completing an Air Force
high altitude indoctrination course at the
Aero-Medical Laboratory, Wright Field,
Dayton. At least one of these three, either
M. E. Davidson, Ed Sly or Bob Shaver,
went along on each F-82 or B-26 flights
to release the projectile. Their jobs were
comparable, while in the air, to that of a
bombardier.
According to Shaver as many as 75
people were involved during every "Fire-
bird" launching and flight test. This large
group was needed to man the aerial and
ground photography stations, telemeter-
ing station, photo tracking stations and
radar installations, not to mention the
indispensable flight and range recovery
crews. When a missile was flown, every-
one pitched in to help, including men
from other aircraft companies who were
out at the Holloman Base working on
their company's guided aircraft projects.
The Ryan crew worked at all hours, in
rain, snow and sleet, to gather the valuable
information which made the tests success-
ful. At all times during the entire two-
year testing and evaluating period a close
rapport was maintained between the Field
Test Group and the San Diego factory,
where the Engineering Department and
Laboratory were doing the design and
research work, and the Experimental De-
partment was turning out the missiles.
In charge of guidance development, of
such tremendous importance to the proj-
ect, was Owen Olds and supervising the
overall job as project engineer was Sam
Beaudry. Many other engineers from
Ryan, working on all phases of the "Fire-
bird's" development, were frequent trav-
elers between San Diego and Alamogordo,
checking and evaluating. The entire proj-
ect was under the personal direction of
Harry A. Sutton, Ryan Director of Engi-
neering.
In the interests of economy, the missiles
were launched from the F-S2 or B-26
without the guiding mechanism installed,
and the data resulting from the flight tests
served to determine the effectiveness ot
the propulsion system and the general
16
aerodynamic configuration. The guiding
mechanism has been subjected to extensive
ground testing and found satisfactory.
The project is still in the experimental
phase. Although it is not planned to put
the "Firebird" into production, the re-
search and development work has pro-
vided Air Force and aircraft industry
technicians with valuable engineering data
which is being used in designing improved
air-to-air missiles. The cost of the develop-
ment project was approximately two mil-
lion dollars.
HOT OVENS FOR
COLD STEEL
(Continued from page 1 )
separate pieces forming one-half of a man-
ifold section are now joined together by
arc welding operations to form a multiple
half stamping before again being normal-
ized and pickled.
A fourth and final re-hit draws the
metal to the desired depth and concavity
before the edges are squared up in the
planishing shed. Now the semi-circular
lUith nauion Salesmen
Crane Operator Leroy McGhee hoists
parts from the water quenching tank
in newly-built outside pickling shed.
halves are matched up and welded into
a whole exhaust section. The flux used
during welding is cleaned off in new de-
fluxing baths out in the pickling shed and
the metal is normalized and pickled for
the last time.
This elaborate back and forth flow of
stainless parts includes four hits, four
normalizes and three pickles, but the en-
(Continued on page 19)
AMERICA'S POLICE CHIEFS had a flying outing os a highlight of their recent
Internotional Convention in Dallas, Texas. Thanks to a generous offer from
Porker-Huett Aviation, Dallas Ryan Navion Dealer, 100 delegates saw this
interesting Texas city from the oir in Navions. The Dallas Daily Times-Herald
cited this sight-seeing special as a "unique public relations job that sold the
City of Dallas to the visitors." A trio of Ryan Navions were kept busy for three
days on the project. Johnny Huett, a partner in the dealer firm, also sends word
of the sole of a '49 Ryan Navion to his long-time friend and customer, Steve
Brooks, Kentucky Derby-winning jockey for the famous Calumet Forms.
FOLLOWING THE EXAMPLE of Mountoin States Aviation, pacemakers in early fall,
Gillis Flying Service and Northern Air Service went to town in recent weeks to walk
off with top selling honors among Ryan Navion distributors. Business firms, industrial
concerns and professional men head the list of new owners the two organizations
have brought into the Navion fold. Bossmen Al Gillrs and Chet Hall both put on lots
of personal pressure to capture the prizes in the final rush.
"JANE OF ALL TRADES" is fitting title for Betty Burnett,
secretary for the Portland office of Rankin Aviation Indus-
tries, Oregon and Southern Washington Ryan Navion Dis-
tributor. She's the capable gal responsible for the front cover
photograph of the Vol. 10, No. 7 edition of the Ryan Re-
porter, having personally token the remarkable aerial shot
of 0 Ryan Navion flying low over the Shevlin-Hixon Lumber
Mill at St. Helens, Oregon. Besides shooting fine pictures
and doing a good job of office management, Betty is a
licensed pilot ond relishes time ot the controls of a Navion.
RECENT DELIVERY OF A '49 RYAN NAVION to Bruce Snyder of Red Lion, Pa ,
was a timely reminder of the splendid selling job being done by Charlie Frew, Ryan
Navion Dealer par excellence under Aviotion Consultants in the area around York, Pa.
Charlie's the much-respected gent who sold six Navions during one four-month period
lost year. His customers flying Navions number some of the foremost names of
industry. Besides Snyder's Yoe Leaf Tobacco Company, there are such firms as Inter-
national Chain and Cable, Baldwin Oil Burner and Cook Motors.
HUGH EUDY, President of Carolina Aeronautics, Distributor for the Carolinas
and Tennessee, goes in for Ryan Navion ambulance flying in a big way. Cur-
rently advertising his service in leading Southern publications, Hugh also has
working arrangements with surface ambulance firms in western North Carolina,
which he serves on an immediate availability basis. He writes, "This faster,
more comfortable and convenient Navion method usually costs no more than
rood ambulance service as the difference between short air miles and long road
miles well makes up for the slightly higher rote per mile with the plane."
SOUTHWEST AIR RANGERS, Ryan Navion Dealer in El Paso, sponsored the Naviga-
tion Contest held in connection with the Fifth Annual International Aviation Celebra-
tion held in that border city last month. Bill Mueller, a Southwest Air Rangers partner,
handled plans for this famous race of more than 200 miles from El Paso to Chihuahua,
Mexico, which in 1948 was won by Les Bowman, president of General Aeronautics,
Texas Distributor, in his Ryan Navion demonstrator. Best Navion performances turned
in this yeor were those of Bowman and Frank Dupuy, who finished only 50 and 59
seconds short, respectively, of their estimated times of arrival in Chihuahua.
DUTCHESS COUNTY FLYING SERVICE, Rhinebeck, New York, is one of the
Ryan Navion program's newest sales representatives, under appointment of
Mallard Air Service, Teterboro, New Jersey. Bob Decker, monoger, has just
token factory delivery on a '49 Lucerne Green model for his special customer,
Allan A. Ryan, Chairman of the Board of the Royal Typewriter Company. Ryan
will fly the Navion himself, having recently completed his first solo after in-
struction from Decker.
DOWN SHREVEPORT WAY Ryan Navions ore sharply on the increase. Jack Riley,
Dealer under General Aeronautics, is largely responsible. He recently delivered a '49er
to the Lion Oil Company, a firm long prominent in business flying circles of the
Southern U. S. Clark Barton, Lion executive, accompanied Jock to the factory when
he called for N499IK. This was the third important Ryan Navion sole completed
by Jock in one month.
TOP MAN JIM KELLEY of the Kelley Flying Service, Fort Wayne, Indiana,
Ryan Navion representative who this month completed one of the most import-
ant Ryan Navion soles of 1949 to the Seyfcrt Foods Company, received these
worm words of praise from C. H. Seyfert, the firm's owner, "A year ogo I
wouldn't hove thought of buying on airplane. Then Jim Kelley got hold of me,
showed how o Navion would help my business and be safe for me to fly. Now
I'm one of the most enthusiastic private pilots and Navion owners you'll ever
find."
17
MAN IN A HURRY
(Continued from page 7 )
farming, are Logan's oil well operations in
Eastern Kansas and Oklahoma. There are
wells to check on flying trips to be sure
they're pumping, boards of directors
meetings to attend, and inspections to be
made of wells being drilled in new loca-
tions.
Not only has the plane helped Logan
better supervise his widespread activities;
it has also made it possible to extend the
area of his operation. Typically, he's been
able to take on a larger area of dealers for
Butler buildings and to expand oil opera-
tions. But let Logan tell some of his ex-
periences and thinking about personal
plane utility in his own words.
"Recently I received a telephone call
from St. Louis telling me I had only eight
hours left to close a deal and sign papers
to complete the transaction. This deal
meant more money to me than a new
Navion cost. I would have lost all this if
it had not been for my Navion.
"The least time I would have made it
by train would have been 1 1 hours, and
by car it would have taken 13 hours. If I
had been depending on any of the light
planes in the area I would not have had
enough daylight hours to make the trip.
Instead I took off in the Navion and cov-
ered the approximately 62 5 miles in less
than four hours flying time.
"The Navion proves ideal for the day-
in, day-out type of hard flying we are al-
ways doing, mostly from improvised
fields. There are very few times the plane
is flown that I do not land in some wheat
field, pasture or on a country road. For
this kind of landing and take-off you have
to take off your hat to the Navion.
"The plane is a real business-getter, too.
I find that my plane, when used in con-
nection with sales, helps me do a better
job. Its attraction helps me make new ac-
quaintances. I take customers to various
meetings and banquets they couldn't
otherwise attend because of the time re-
quired in getting there. This helps me
know my customers better and, as a re-
sult, I've done a lot of new business and
gained many good friends because of the
plane.
"There's personal emergency transpor-
tation as well as business savings to be
considered when buying a plane. The
Navion has ample room as a flying am-
bulance for a patient and doctor, and the
150 m.p.h. speed has proved a real factor
in getting proper medical attention. Mrs.
Logan some time back required an emer-
gency operation, and in only 3 hours and
5 3 minutes we'd flown her 620 air miles
to the Mayo Clinic at Rochester, Minne-
sota.
"On long business trips - and I make
plenty of them, since the plane's flying
about 15 days each month - the Navion
saves me approximately one-half on
traveling expenses, not counting the tre-
mendous saving in time.
"For carrying emergency implement
and tractor repair parts; for flying drill
bits, valves and acid to oil well locations;
for taking shortages and critical materials
to steel building erection sites, the plane's
cargo utility can't be matched. There's
plenty of room for four big passengers -
I weigh 200 pounds myself - and their
luggage. By removing the rear seat back
rest we have room for items six feet long,
which is something most planes can't
offer. A typical load for us is a cargo of
cast iron implement wheels weighing 636
pounds. That's the kind of hard work we
give our plane to do.
"I have flown several different makes
of planes but the Navion is the first plane
that I can say every time I fly it I learn
something new which proves to me that
it is safer and has advantages that other
planes in its class do not have. For that
reason, the whole family likes the Navion.
My wife, two daughters - one seven and
the other ten - and my 71 -year-old
mother-in-law are all frequent passengers.
"Where do we fly? A typical month
may take me to Kansas City and Topeka
twice each, to Hutchinson three flights
and at least once to St. Louis, Oklahoma
City, Denver, Wichita, Omaha and Al-
buquerque. And, speaking of Albuquer-
que, one flight there attracted a lot of at-
tention in the aviation industry.
"As a Navion booster I've always been
proud of my plane's short field perform-
ance. Owners of other planes in the Nav-
ion class are equally loyal, but around Al-
buquerque their enthusiasm ran a bit too
high. In fact, whenever I landed there,
they were in the habit of belittling my
Navion. Seems someone put out informa-
tion a forked-tail plane could outperform
the Navion in short field operation.
"Well, I just couldn't believe that, nor
could Reinholdt Deines, the pilot who
sold me my Navion, and who was with
me at the time. Now I'm just an average
pilot with less than a thousand hours,
though I've flown off and on since 1931.
I thought I ought not to compete against
the professional pilot at Albuquerque
who's flown high-altitude fields for years,
and whose new plane was properly ad-
justed for operation there. After all my
Navion was two years old, had a thousand
hours on it and normally operated over
the level, midwestern plains.
"Still, if Deines thought he could out-
fly a distributor's new competitive-make
plane at the 5 36 5-foot altitude I was will-
ing to back him, as was an Albuquerque
cattle rancher friend of ours, Lowell
Brakey. Fact of the matter is some pretty
substantial bets were placed, and we cov-
ered them all.
"Now I only want to talk about the
good points of my Navion, and have no
intention of implying the other plane
isn't a fine product, too. It is. But we
certainly were right about the Navion's
take-off superiority.
"First off the ground was the other
plane, with a sparkling 395-foot run.
Deines made it in only 3 30 feet in the
(Continued on page 1 9 )
Novion londing on a stubble patch allows Carl Logan a close look at work on a new gas pipe line near his biggest oil field.
18
MAN IN A HURRY
{Cmitinucd from page 1 H )
Navion and our bets began to look col-
lectible. How about landing, though?
"Well, the Navion landed first - came
in a little high with power on at that al-
titude — but by using full flaps and
brakes stopped in 348 feet. The plane
Deines was flving against made it in 402
feet, but the last report we had after col-
lecting out bets was that the other pilot
was still scratching his head wondering
how we'd done it.
"The competition was quite widely re-
ported in the trade magazines, and we no
longer get kidded when we land at Al-
buquerque. Afterward a lot of people
claimed we were taking 205 h.p. out of
our engine, the same power as the new
Ryan Navions have for take-off. That's
not true. Mv plane was a North American
185 h.p. job and we had the props set to
take out only this power.
"The Navion is wonderful for business
travel, but I think we got more kick out
of that competition at Albuquerque than
we do out of all the other money-making
flights we made in the normal course of
business."
HOT OVENS FOR
COLD STEEL
(Contirincd from page 17)
tire operation is hastened due to the
grouping several months ago of all the
heat treat furnaces, acid and salt baths
into one central section in the main fac-
tory, near the drop hammers. This import-
ant department has Ray McCoUum for
its Foreman during day shifts and Adolph
Bolger at night. They, along with Owen
"Chief" Walker, Assistant Foreman, su-
pervise the intricate processes on which
the final strength of a completed exhaust
stack must rely. Oven temperatures must
remain constant. Acid content of the
pickling baths must be carefully watched
and the drawing of the heavy metal into
the drop hammer die forms has to be
handled with infinite care so as not to
stretch the parts too quickly.
The strong, pressure-resistant Ryan
manifolds which are standard equipment
on practically all of the transports and
military planes would not be possible ex-
cept for the stretching qualities of metal
and the long, careful stress-relieving, de-
scaling processes in the Drop Hammer and
Heat Treat Department. The industrial
chemistry knowledge of Ryan's Engineer-
ing Laboratory has also contributed im-
measurably to maintaining a uniformly
high standard of quality in the parts so
laboriously formed on the factory pro-
duction lines.
With nauion Ouiners
WINE FLYIN' FINE. That's the word of Joaquin M. Castillo, fashionoble
women's shop operator and cattle rancher of Montevideo, Uruguay. While at
the factory taking delivery on his third Navion, the interesting South American
told of 0 recent evening when the Red Wine ran out during dinner at his
roncho. Not one to disappoint his guests, Castillo jumped into his Navion —
which he keeps alongside the house — and flew to the village of Cuchilla Grande
where he landed in the street, taxied up to the store, loaded aboard a wine
supply, and took off for home. He hod the liquid chilled for serving before
most of the party had any idea of what was afoot, or awing.
THREE-TIMER CLUB. Like Uruguay's Castillo, Louisiana's T. L. James and Company
belongs to on exclusive group of "three-timers," having qualified for membership
by taking delivery on their third Novion. G. W. "Bill" James, vice-president, who
puts most pilot-time on the Navions, credits planes with doubling his firm's volume
of construction work. He figures that, on on overage, he saves two days travel time
a week by flying Navion rather thon traveling on the ground.
BRUCE R. SNYDER, Red Lion, Pennsylvonio, head of the
Yoe Leaf Tobacco Company, now pilots a '49 Ryan Novion,
fast-flying successor to his '48 model Novion which became
well-known as the "Tobaccoman's Airplane" in the Eastern
states territory where he buys choice short filler and wrapper
leaf for cigars. Snyder's favorite pastime is flying business
friends on extended trips to show them how they con do in
one day by Navion what usually takes them four.
COMMUTING DAILY BETWEEN TWO OFFICES is no longer the formidable task it
once was for Dr. Walter P. Kielhorn, Grondville, Michigan. His '49 Ryan Navion
allows him to tend to a large practice in Grondville and another one in Williomston,
Michigan, 75 miles away, spending several hours o day in each place with minimum
time spent enroute. His associate. Dr. R. M. Nickless, also pilots the plane, and
experienced the thrill of picking up the new ship at the factory.
"NICEST PLANE IN TEXAS" soy Southwestern aviation men about the '49
Ryan Navion flown by the A. O. Smith Corporation out of its Houston branch.
Manufacturers of gas tanks and pumps, pipe, welding equipment and other
heavy duty products, this company has its Navion equipped with full instru-
ment panel, auxiliary fuel tanks, omni-range and other outstanding extras for
utmost safety in transporting executives and technicians over a big South-
Central territory. Main A. O. Smith office is in Milwaukee, Wisconsin.
A NAVION WITH TELEVISION is o distinction of "Chevron #2," aviation testing
plane owned by the Standard Oil Company of California. W. V. "Bill" Honley, assistant
manager of Standard's Aviation Division, flies the Navion about the seven For
Western stotes to demonstrate the fuel and lubrication requirements of personal and
oirline-type aircraft. The TV set goes along to show audiences detonation diagrams
of what happens in a cylinder when the engine is running. A public address system
and large delineoscope ore also carried as supplementary equipment for Honly's
presentation. "Chevron ^2" is a real veteran, having 1,800 flying hours to its credit.
A FLEET OF THREE RYAN NAVIONS enables Oscar Cooke,
Chillicothe, Missouri, to conduct enterprises in several states
with high-speed efficiency. Public transportation operations
in Omaha; heavy equipment distribution in Kansas City;
Cadillac and Oldsmobile soles in Chillicothe, a road building
machinery business in Missouri and Hereford cattle raising
in Kansas make up the Cooke interests. Taken together, they
present a sizeable problem of supervision which the bossman
solves by moving around frequently in a Navion.
FROM COAST TO COAST AND BACK AGAIN, 18,000 miles, is the recent flight
log entry for the '49 Ryan Navion owned by the C & H Supply Company, Seattle,
Washington. As agents for AiReseorch Corporation, on important Ryan metal prod-
ucts customer, C & H fits quite naturally into the family of Ryan Navion owners.
Soys Phil Coffer, Jr., C & H executive, "We've seen a lot of planes, but sincerely
believe that our Navion tops any of them."
NAVION BEGINS DOCTOR'S WORLD TOUR. A globe-girdling trip the likes
of which should be material for books and movies was begun recently by Dr.
William D. Currier, ear, nose and throat specialist of Pasadena, California, when
he flew his Navion to New York City. Commissioned by the Indian Government
Medical Colleges ond the Christian Medical Colleges of Pakistan to instruct
their surgeons in new procedures. Dr. Currier is making his trip to India the
framework for a world tour that will see him and Mrs. Currier using every
mode of transportation, from fast Navion in the U. S. to donkeys in Spain,
gondolas in Venice, camels in Egypt, elephants in Indio and rickshas in Hong
Kong.
Plant Tour
STEP-UPS. Recent new
appointments within the
company include a step
up for Stuart Fraser and
Sam Kroschel. On Novem-
ber 7 it was announced by
Colin A. Stillwagen, Di-
rector of Material and
Contract Administration,
that "Stu" was appointed
OS Executive Advisor to
this office and will be in
charge of all quotations
which the company sub-
mits to customers.
Kroschel, formerly staff
assistant to Stillwagen,
has assumed the duties of
Froser's former office,
which was Supervision of
Standards and Estimating,
ith the company for five
years, during which time he has capably
filled such jobs as Supervisor of Cost Ac-
counting, and most recently Standards and
Estimating.
Before coming to Ryan, Sam Kroschel was
the office and credit manager of Walker's
Department Store in San Diego. Since joining
the organization in January of this year, Sam
has worked as Supervisor of the Accounts
Payable division and his recent staff assist-
ant's position.
Kroschel
Fraser has been
TRAFFIC CHANGE. A regrouping of the
Receiving, Shipping, Automotive Service and
Traffic departments is upcoming for Decem-
ber 1 , On that date the Traffic Section,
under Harry Brew's supervision, will assume
responsibility for these groups.
in effecting this reorganization, several
location changes will be mode. The Air-
plane Spares office and stockroom will be
moved from its present location to the Ser-
vice Building, the Shipping Department, ex-
cept for the stock accumulation area to the
area vacated by Stores Row Material in the
present Spares Building. The Traffic office,
including inter-plant transportation office,
will move from the Administration Building
to the location vacated by Airplane Spores.
This would all sound less confusing if a map
of the plant were included, :)ut space does
not permit. Anyway, a lot of departments
are going to move to facilitate on easier
handling of materials, both incoming and
outgoing.
PICNIC. Bubble gum chewing contests,
rolling pin throwing tournaments, egg tossing
competitions and other exhausting sports
activities were the feature of the November
5th picnic given by the supervisors in the
Airplane Division, More than 75 people
including the wives and children of John van
der Linde, Gene Wilcox, Rosie Barthol, Ralph
Schuiz, Eddie Oberbauer, Roy Ryan, Joerg
Litell, Buck Kelley, Fred Herpich, Bill Croner,
Les Evans, Larry Larson, and "Moc" McPher-
:50n, ate tons of food, consumed gallons of
oop and ice cream at El Monte Pork near
Lakeside.
Marge Besf, department clerk, reports
that the groups didn't break up until way
post sunset, when members limped home
exhausted out happy after the numerous
feats of strength and contests of skill.
ACCIDENT. Friends and fellow workers of
"Storkey" Starkweat-her, maintenance me-
chanic, were shocked to hear of his recent
accident, Storkey lost his left arm in o freak
automobile accident near Ensenada, Baja,
California, November 6.
An oil and gasoline truck sideswiped the
car and severed the arm when Starkweather
was signalling out of his car window for a
turn. With more fortitude than seems pos-
sible, Storkey had his wife drive him the 60
miles back to San Diego and the Naval Hos-
pital while he held his arm in a tourniquet.
Ryanites will be glad to hear that Stark-
weather is doing nicely at the Naval Hos-
pital and expects to be out and obout before
December 1 .
ENG. CLASSES. Engineers with two or more
years of engineering education who wont to
get a B.S. degree through evening or late
afternoon courses will be interested in this.
Through a plan now developing in cooper-
ation with Son Diego State College, other
aircraft companies in Son Diego and the
Naval Air Station, as well as Ryan, are tak-
ing applications from their engineers inter-
ested m completing college training. Any
engineers at Ryan who are interested should
give their names, years of college completed,
in what field and at what school, to the Per-
sonnel Department, which is cooperating with
the other factories in town in this educational
program.
Four fields of study, at present, ore being
considered. They ore Mechomcol, Electrical,
Civil and Engineering Physics. If enough en-
gineers in the area ore interested classes will
probably be held downtown or at one of the
aircraft plants.
Exhibit Ryan Products At S. A. E. Meeting
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Manning the exhibition booth demon-
strating Ryan Aeronautical Company
metal products at the Society of Auto-
motive Engineers' annual West Coost
meeting in Los Angeles this Fall, were
C. L. Foushee ( left > , Bruce Todd and Jack
Zippwald. The three Metal Products Soles
representatives and Sam C. Breder, Metal
Products Soles Manager spent three days
at the meeting acquainting representa-
tives of the country's lorgest oircroft and
engine manufacturing firms with the high
quality exhoust systems and jet products
fabricated by Ryan. Other Ryan repre-
sentatives were Harry Sutton, Director of
Engineering and T. Claude Ryan, Presi-
dent.
Purpose of the S.A.E. meeting was for
on exchange of new engineering ideas and
technical information between engineers
in all branches of industry. Talks, confer-
ences and educational exhibits, like the
one of Ryan products in the picture (left'
pointed out new advances and skills in
aeronautical manufacture as well as in
other fields.
Shown on the table in front of Todd,
are a General Electric J-47 jet engine
inner combustion chamber and tronsition
liner. Next to Foushee, to his left, is a
J-47 tail cone assembly. Pictures of other
recent Ryan products ore on the wall to
the rear of the booth.
GOLF. After two weeks of hot tournoment
play in the Annual Ryan Golf Tournament,
only four men out of fourteen in each of the
four flights are left in the running. By De-
cember 3 the winners will have been decided.
At present writing there are still two more
rounds of eliminations to be run off before
the finalists are announced.
Men remaining in each of the four flights
ore:
First Flight Third Flight
Harold Coons Ralph Haver
Frank Deloney Ivan Cordon
Horry Hodgetts Carl Pettersen
Darwin Whetstine BillJundt
Second Flight Fourth Flight
Durward Palmer Herb Rasp
Win Ewell Charles Whitehurst
Joe Love Fred Ferguson
Bob Jamison Charles Jorvie
This Flying lUorld
VISITORS. In picture above Brigadier Gen-
erol Thomas H. Chapman (left) and Lt.
General Kenneth B. Wolfe, two of the Air
Force's top procurement officers chat with
T. Claude Ryan, company president, and
Harry Sutton, Director of Engineering.
General Wolfe is from Wright Field and
Washington, D. C, and General Chapman is
chief of the Los Angeles Procurement Field
Office. The two officers conferred for several
hours with Ryan, Sutton and Sam C. Breder,
Metol Products Sales Manager as well as
other company engineering and production
executives, and while here also inspected
the Ryan XQ-2 jet-propelled, pilotless target
plane.
CHEST DRIVE. More than $5000 was con-
tributed to the Community Chest Drive of
San Diego by Ryan employees and the Ryan
Aeronautical Company during the week of
November 7 through I 1 . Donations were
made by both payroll deductions and direct
cash contributions to the 42 welfare agen-
cies represented by the combined Commun-
ity Chest.
LEGAL COUNSEL. A recent addition to
the company was B. Kenneth Goodman, who
assumed his new duties as legal counsel for
the firm on November I . Goodman, before
coming to the orgonizotion, was Deputy City
Attorney of Son Diego.
During his tenure as Deputy City Attorney
he was in charge of revamping and modern-
izing a number of Harbor Department leases
which had grown obsolete through the years
and of tightening city controls over tide-
lands tenants.
Prior to joining the city's legal staff, Good-
man served as chief attorney for the Office
of Price Administration in Son Diego.
• The Military Air Transport Service took delivery in Seattle recently of its first new
Boeing C-97 Stratofreighter, the C-97A.
The 74-ton, double-deck cargo and troop carrier, one of 37 of this type scheduled
for assignment to MATS, is to be assigned to its Continental Division at Kelly Air Force
Base, San Antonio, Texas. It will be used in a pilot and crew training program.
The C-97 can carry 134 fully-equipped troops or mixed loads of cargo and men.
Used as an aerial ambulance the plane can transport 83 litter patients, their medical
supplies and attendants.
The Stratofreighter also features a bulbous radar dome which projects from the ship's
nose beneath the control cabin.
SCORE A DOUBLE PLAY FOR RYAN ON THE BOEING C-97A!
Its rear fuselage is built by Ryan. And Ryan exhaust systems are standard equipment
on the C-97A and other Boeing planes.
• Retractable aluminum skis which fit over the wheels of its regular tricycle landing
gear are featured on the Navy's Lockheed "Neptune," designed for Arctic operations. The
skis are tucked inside a fairing underneath the engine nacelle?.
This P2V is specially fitted with super-sized heaters, a sun compass, special radio and
radar for use near the magnetic poles, and additional fuel tanks for extra-long range
operations.
RYAN EXHAUST SYSTEMS ARE STANDARD EQUIPMENT ON
LOCKHEED "NEPTUNES" IN USE BY THE U. S. NAVY
• Secretary of Defense Louis A. Johnson had his first ride recently in a Piasecki HUP-1
helicopter when one of the planes carried him from the Oceana Naval Air Station at
Norfolk, Virginia to the huge carrier, USS Franklin D. Roosevelt, 5 0 miles off the
Virginia coast, to attend the one-day "cross-education" program staged by the Navy.
The HUP with the defense chief aboard landed on the carrier amidst ruffles and
flourishes. As the pilot dipped the nose of the 'copter in an acknowledgment of the
19-gun salute fired by the FDR's guns, Johnson stepped out of the Navy's new shipboard
helicopter to be welcomed aboard by Secretary of the Navy Francis P. Matthews. Also
present were the Secretary of Air Stuart Symington and Secretary of the Army Go:don
Gray, together with all the members of the Joint Chiefs of Staff.
PIASECKI'S HUP-1 IS EQUIPPED WITH RYAN MANIFOLDS
• The Air Force awarded Convair several weeks ago a contract for 12 additional T-29
navigational trainers.
The new contract, amounting to approximately $5,200,000 for planes and spare parts,
brings total orders for the T-29s to 48. The plane is based on the 40-passenger, twin-engine
Convair-Liner commercial transport, and the trainer is to be used as a "flying classroom"
for the instruction of navigators.
The first Convair T-29 made its initial flight September 22, 1949, and has been under-
going flight tests ever since.
THE TWIN ENGINES OF BOTH THE CONVAIR-LINER AND T-29
ARE EQUIPPED WITH RYAN EXHAUST MANIFOLDS
• The Douglas DC-4 transports operated by Braniff International Airways will be
allowed to use "Jato" (jet assisted take off) when flying out of La Paz, Bolivia. Until
this permission was granted by the CAA, Braniff was faced with the problem of trying
to operate the DC-4s with reasonable payloads out of La Paz airport, which is located
at a mountain altitude of about 13,500 feet.
Braniff will be allowed to reload their own Jato bottles and will be permitted to
keep an unused bottle mounted on the planes 100 hours before reloading it.
THE DOUGLAS DC-4 ALSO FLIES EQUIPPED WITH
RYAN STAINLESS STEEL MANIFOLD SYSTEMS
DECEMBER 6, 1949
VOL. 10, No. 9
Vublhhed By
Ryan Aeronautical Company, Lindbergh Field, San Diego 12, California
editor Frances L. Kohl, an
Don Doerr, chief photographe
nd production editor Robert F. Smith, Navion news editor
William Wagner, editorial director.
Sec. 34.66, P.L.BcR.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
RMHII Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
Exhaust Systems • Jet and Rocket Engine Components
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Putting
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THE high-flying Boeing Stratofreighters
and Stratocruisers need strong, resist-
ant hulls to withstand the inner cabin
pressures required for high altitude opera-
tion. To maintain a comfortable pressure
within the plane at all times, the alumi-
num body of the C-97 must be relatively
"leak proof." Insuring the structural
strength and a minimum leakage of the
rear fuselage section of the huge aircraft
is the problem of Ryan's pressure testing
group in the plant's Boeing Assembly
Department.
For the past year, Ryan has been build-
ing the aft sections for the Boeing trans-
ports, and part of the final check-out of
the completed hulls has been to "put the
pressure" on them so that they are deliv-
ered to Seattle completely ready for mat-
ing to the rest of the plane.
"Putting the pressure" on every C-97
fuselage is usually a four-day job. The
fuselage sections are bolted to a large steel
pressure plate, resembling a figure 8,
placed in front of the fuselage. A rubber
gasket around the inside edge of the plate
also helps to hold air pressure inside the
air frame, and at the rear of the fuselage
is a pressure bulkhead, a permanent in-
Members of Inspection Dept.
watch operotor check flow
of air into C-97 fuselage.
Man with telephone headset
checks with two men on the
inside who hunt air leaks.
stallation, which keeps air from entering
the cabin or cargo compartment from the
tail section of the fuselage.
Two men, usually Ray Doherty and
Frank Eisman, both station mechanics,
are inside the fuselage after it has been
tightly closed and testing is to begin. One
of the men wears a headphone set to keep
in constant communication with the out-
side world, usually represented by Bill
Leitch, who also wears headphones and is
at the pressure testing gages and control
valves in front of the pressure plate.
As pressure is slowly built up inside the
hull, leaks are detected by the men inside.
Leaks are found at seams and joints where
the outside skin is joined together by
rivets, or sometimes around the huge
cargo door areas, where the doors are at-
tached to the frame of the fuselage.
At the same time the men inside are lis-
tening for pressure leaks, a man on the
outside, using a listening device compar-
able to your doctor's stethoscope, is care-
fully going over all sections of the alum-
inum skin and reporting any air escape
areas to the pressure control operator.
The structural strength of the ribs and
skin of the fuselages is checked with 10
pounds of air pressure per square inch.
This is equivalent to the weight of a loco-
motive on one of the cargo doors. When
testing for leakage of air, 6 '/z pounds per
square inch is forced into the fuselage.
When inside pressure is constantly main-
tained at an air leakage of 30 cu. feet per
minute or less, the hull is OK'd as ready
for shipment.
Before this inside pressure can remain
even, however, all leaks are plugged. Both
Doherty and Eisman, inside the fuselage,
are equipped with small hand pressure
guns which squirt a fluid sealing com-
pound around the seams or joints. This
compound, known as "goop," hardens
quickly and permanently on the inside
aluminum skin to provide an air-tight
seam.
Men working inside the fuselage report
the only uncomfortable effects from the
increased pressure of air forced in by the
outside valves is the feeling of heat due
to their pores closing. The pressure is
slowly built up and slowly let off so that
their ears don't "pop" as they are listening
for any leaks. Two hours of testing is the
usual time the men spend inside the fuse-
lage and five pressure session runs includ-
ing listening and applying sealing com-
pound is usually necessary before the In-
spection Department checks the hull out
as ready for service.
(Conthuied on page 16)
(Above) Frank Eisman closes hatch on pressure plate preparatory to testing for
oir leaks in C-97 fuselage section. When door is tight shut operator on out-
side begins letting pressure into airframe. (Below) Bill Leitch, station mechanic
in Boeing Assembly, watches dials closely. Gages show amount of air pres-
sure at any given time within C-97 hull. Bill talks with men inside by telephone.
October 9, 1949
Trieste
Dear Walt:
In the language of the land, the L-17 is
doing a "prima" job (that's good — means
outstanding). You almost have to sec
u'hat conditions these airplanes are oper-
ating under to appreciate what a good air-
plane the L-17 is — mountains, poor fields,
lack of adequate maintenance facilities,
unfamiliar aircraft, ueather and more —
these are not proving much of an obstacle
at all.
SO begins one of the reports from
Ryan's L-17 Navion Field Service
Representative in Europe to Walter K.
Balch, Airplane Service Manager. Field
Jack Lucast, Ryan Navion
Service Representative, re-
ports the results of his
two-month sojourn in Ger-
many, Italy and Trieste.
Serviceman Jack Lucast ended his hastily
written letter with a
P.S. Came across the Alps yesterday in
an L-17 direct at 15,W0 feet and in tuo
hours time from Salzburg, Austria. What
scenery!
Like every report on his two-month
sojourn in Germany, and Austria, this one
passed on to the people back at the factory
the praise and plaudits of Army officers
and men who are flying or servicing the
L-17 Ryan Navions under the Army's
European Command. It also enumerated
some of the service and maintenance prob-
lems the fast, four-place liaison plane
meets with in its hard routine as a flying
staff car, constabulary plane and dispatch
courier linking various Army occupation
force bases throughout the American
zones in Europe. Other L-17s are seeing
service in Japan, in Greece and with
a military mission in Brazil.
September 27, Lucast left San Diego to
begin his trip abroad under a joint Army-
Ryan field service arrangement which was
to bring him a lot of gruelling work and
• Left) Lucast conducts one of his typical three-day classes in maintenance of L-17s at the Erding Air Force Base, Erding,
Germany. He conducted these classes at all of his thirteen stops. (Right I A U.S.A.F. mechanic applies some of his newly
acquired knowledge on an L-17 hangared at the Erding Air Force Base. Notice the "No Smoking" sign left on after the war.
a first hand view of conditions in Occu-
pied Europe.
After being briefed in Washington,
D. C, by Captain M. J. Strok, who is in
charge of organizing the ordnance main-
tenance companies for Hght aircraft, by
which most of the L-17s will soon be
maintained, and meeting Major General
Kirk, Army Chief of Ordnance, and Col-
onel Crabee, Chief of Ordnance Field Ser-
vice Division, Lucast was ready to go to
Westover Army Air Base where he caught
a MATS C-54 for the hop to Frankfurt,
via Newfoundland, the Azores and Paris.
At the European Command's headquar-
ters in Heidelberg, an hour and a half
from Frankfurt, Jack really began his
work. Here, Major Lawrence Boulby, light
aviation advisor for EuCom, worked out
his itinerary, which included nine Army
bases in Germany, three in Austria and
Trieste, now a free city. At each of his
13 stops, Lucast conducted maintenance
schools for mechanics and pilots of the
L-17. The classes, which usually lasted
three days at each base, began at dawn and
though oiScially ended by dinner time
were more than likely to be continued at
the officer's club or in a local bierstube
until the wee hours, so avid were Amer-
ican Army personnel to find out the full
potentialities of the military Navions they
were flying or servicing.
(Continued on page 14)
Lucast took this shot of the Air Liaison Detachment at Trieste. This typical group
uses the L-176 Navion as o flying staff car, constabulary plane and dispatch courier
linking various bases throughout American zones. Notice pressed steel strip runway.
"Come across the
Alps yesterday in
on L-17B direct, at
15,500 ft. and in
2 hours time from
Salzburg, Austria."
Small in comparison with the C-54 shown in the background, but just as sturdy is
this L-17B Navion used by the U. S. Constabulary, snapped at the Rhein-Moin Air
Base at Frankfurt, Germany. Officers were picked up here for new assignments.
HEIDELBERG
All structural parts of the stainless
steel exhaust manifolds, jet engine assem-
blies and aircraft components which Ryan
builds eventually come under the careful
scrutiny of the Precision Inspection Sec-
tion of the Ryan Inspection Department.
All machined parts and parts which are
subject to high stresses in their operation
in an exhaust manifold, jet engine or air-
frame are put "on the spot" by the men
charged with the responsibility of this
small but important section of inspection.
The Precision inspection function is set
up at the Receiving Department, Machine
Shop and the Experimental Department.
These three control stations handle the
work, loads relative to contractual and
engineering requirements and, at the same
time, the General Electric J-47 jet com-
ponents contract, due to the type of parts
involved and tolerances specified, is han-
dled by Precision Inspection personnel.
Within a small, wire-enclosed area, in
the center of the Machine Shop, is the
bailiwick of George Tiedeman and his
inspectors who perform all the various
functions of modern precision inspection
and who have the final authority as to the
acceptability and usability of these var-
ious components.
A few of the many functions per-
formed by this hard-working group are
First Article Inspection at the various
machines. Magnetic Inspection, Hardness
Testing, Tool and Gauge Inspection and
the Precision Inspection of the final com-
pleted parts. There are many conditions
which must be taken into consideration in
the Precision Inspection of parts and as-
semblies. These include dimensional toler-
ances from the so-called "wide open"
tolerances of plus or minus one thirty-
An inspection check of the overall height of B-36 tail-
pipe assembly is made by Wilbur Woodord in Jet Assembly
Department. Height gauge used guarantees pipe's accur-
acy.
George Tiedeman uses micrometer to check thickness of a
6-50 manifold flonge. Variations of more than a few
thousandths of on inch are not allowed on precision parts.
Precision Inspection is tvorking for every Ryan
customer. They knotv you'll put them
'^On The Spot" if you get some-
thing less than the best.
(Left) Marion Rewicz of Precision Inspection runs on oil and iron oxide solution
over Navion landing gear part. Port is between two electro-magnets and any
break in the metal will attract iron particles to that orea. This magnetic machine
is invaluable for spotting structural weaknesses in steel ports. ( Below) Bore gouge
in inspector's hand checks accuracy of bore in stainless exhaust monifold flanges.
In the Experimental Department Jim West, atop lodder, ond
Harold Flint make sure alignment of Aerobee nose is perfect.
second of an inch to critcial tolerances
ranging down as low as plus or minus
one ten-thousandth of an inch; the check-
ing of precision threads for lead and pitch,
critical angles, hole sizes, radii and con-
tours of all descriptions.
Other conditions which must be taken
into consideration are those of surface fin-
ished, internal structural quality as indi-
cated by magnetic particle inspection and
the various hardness tests used in the in-
spection of materials.
Precision inspection is maintained by
this group on all small tools, gauges and
fixtures to Insure that only those tools of
known accuracy will be used to fabricate
aircraft quality parts and assemblies and
only such gauges and equipment which
are beyond question as to accuracy will be
used in the inspection of these critical
parts. A complete record is kept of this
inspection so that the status of any pro-
duction tool or piece of inspection equip-
ment is known at all times.
A thorough shop background and a
general knowledge of mechanics and air-
craft requirements is a mandatory requi-
site for the inspectors performing these
operations. Each operator and inspector of
magnetic inspection equipment is required
to take and pass a very strict Army Cer-
tification test prior to bring allowed to
perform this type of inspection and must
take an additional eye examination at
least every six months, and only those
(Continued on page 17)
Arthur M. Thurston (center), superintendent of Indiana State Police, chats with Don Hood, (left), Indianapolis Ryan Novion
dealer, before his pilot, Lieut. Earl D. Smith, leaves with Thurston on a flying trip to a distant speaking engagement.
RECORD-BREAKING crowd of 175,-
000 race fans rolled into Indianapolis
on May 30, 1946, to attend the 500-Mile
Speedway classic. A mammoth traffic jam
resulted and the race was half over before
all spectators were inside the six-foot fence
surrounding the two and one-half mile
oval.
When police and Speedway officials re-
covered from the traffic headache hang-
over, they went to work to find a plan
that would insure the safety and comfort
of future race crowds.
Borrowing a trick from the Air Force,
they adapted to traffic direction the "grass-
hopper" spotting technique used in World
War II. In 1947 a Navion, manned by an
Indiana State Police pilot and observer,
circled the area and coordinated traffic di-
rection on the ground.
A communications system installed in
the plane established contact with traffic
headquarters in the Speedway pagoda. The
plane reported the number of approaching
cars, congested areas and possible rerout-
ing. By 8 a.m., three hours before race
time, most of the fans were inside the
gates. Since this initial run, the Navion
has reigned as king of a king-size traffic
problem.
The plane used at the 1947 race was a
borrowed one and marked the first time a
communications system of its kind had
been tried in Indiana. State Police had em-
ployed planes successfully in criminal
chases, however, prior to the Speedway
detail.
By
ARTHUR M. THURSTON
Superintendent
Indiana State Police
In December, 1946, Herbert Smith, a
veteran trooper, was shot and killed by
four persons whom he had stopped in a
stolen car north of Shelbyville. State PoHce
borrowed a plane and several other private
planes joined in the search for the killers
who abandoned their car. One of the pri-
vate planes sighted the fugitives and
buzzed the cornfield where they were hid-
ing. A trooper in a nearby patrol car un-
derstood the signal and located and cap-
tured the killers.
Performances of the planes were so con-
vincing that the department purchased a
Navion on July 9, 1947. This plane added
greatly to Indiana police services. A birds-
eye view of ground situations has enabled
troopers to control heavy traffic with com-
parative ease and to track down criminals
who otherwise might elude the law.
Most frequent assignments for the fly-
ing patrol are criminal chases and man-
hunts. Between 40 and 5 0 flights have
been logged on searches for bank robbers,
escapees from prisons and jails as well as
lost children.
Mercy missions comprise other impor-
tant flights for the plane. Life-saving
blood plasma was rushed through the air
to Terre Haute when a tornado hit the
area in the spring of 1949.
When the small town of Coatesvillc
was leveled by a tornado on Good Friday,
1948, the Navion was used to fly supplies
to the stricken settlement. The plane's
excellent performance in and out of small
fields permitted rescue workers to land on
the outskirts of the town although there
was no airport closer than a half-hour
drive.
Slow flight characteristics of the ship
also make it adaptable for use in water
rescue operations or in searches for drown-
ing victims.
Indiana State Police headquarters is ad-
vantageously situated on a former air
field. It's easier to walk out the front door
and step into an airplane on the runway
a few feet away than it is to walk several
yards farther to the parking lot and step
into an automobile. The location increases
the speed in which disaster work and man
hunts are executed. It also facilitates use
of the plane in other varied activities of
the department. These details include
transporting prisoners and witnesses for
trials and traveling to the Michigan City
prison to question inmates, carrying sus-
pects to and from headquarters when a lie
detector test or another contact is re-
quired, and chauffeuring Governor Henry
F. Schricker of Indiana, the writer and
other police officials to meetings and speak-
ing engagements.
We have found that traveling by air
cuts time less than half and at the same
time slashes expenses. As an example, let
me cite the trip I made with our public
relations officer, field operations captain
and pilot to a convention of state and
provincial chiefs of police in Niagara
Falls, Canada, recently. The four of us
attended all sessions of the convention and
were back at our desks in three days. The
trip would have required six days by car.
Total cost for gas and oil was $24.
In September, Lieutenant Earl D. Smith,
executive assistant and chief pilot for the
department, and I flew to a meeting of
the International Chiefs of Police in Texas.
Gas and oil for the trip cost $36.
Movement of evidence in court cases is
greatly expedited by use of the Navion.
(Continued on page 16)
Lieut. Robert H. Shields supervises the loading of his handcuffed
prisoner into the department's Ryan Navion. Lieut. Earl Smith,
pilot of the Indiana State Police, will fly him direct to trial.
INVESTOR-STOCKHOLDER
. ^^stocks are a place to put your savings,
you'll get something out of them and
you'll be providing jobs for others,"
says investor-stockholder
DAN HEGE
I HE Heges live on top of one of the
highest hills in the Southern California
valley where Mr. Hege's avocado and
lemon grove is situated. Near the small,
inland town of Escondido, in the heart
of the citrus and avocado belt, their grove
covers approximately 20 acres.
Mr. and Mrs. Hege gaxe out over their 20-
ocre citrus and avocado grove from their
hill-top ranch house in Escondido, Colif.
It's a long climb up and down the steep
hillside the Heges own, which is the kind
of location on which avocados thrive, but
Daniel C. Hege, retired bank official and
present grove owner, makes it several
times a day, to water or fertilize his trees,
spray the lemons or pick the fruitful re-
sult of his labors.
"If you can call taking care of this
ranch, with practically no outside help,
'retiring,' then that's what I did in 1941,"
Hege says. "But I love this kind of work
and I like this valley."
"We think we have the finest view in
the whole district," Mrs. Hege claims, and
it is almost unbelievably beautiful. From
the long terrace of their California ranch-
style house, one can see Palomar mountain
on a clear day and it is 3 5 miles away. In
almost every direction one sees carefully-
tended groves and irrigated pastures, hill-
side-hugging ranch houses and sleek cattle.
But their home is not the house of a
tycoon of industry. It is a rambling, con-
crete block dwelling of average size. There
(Continued on page H)
WHO m
1500 otuners provide the
m-oney for buildings, tools
and materials tvhich are
necessary to make jobs for
Ryan's 13 00 employees.
I \ Ryon stockholder recently remarked:
"I wish everyone who works for a corporation
would try to remember there ore such people
OS stockholders and thot they are not a class
of plutocrats. They merely are ordinary peo-
ple trying to get some security for themselves
out of whot they've soved through long, hard
work."
This one mon's summation of the position
of the stockholder in a corporation probably
echoes the feelings of countless shareholders
in American corporations, both large and
small. No matter how important the positions
of the executives in a company, how vital
the skilled craftsmanship of the company's
workers, their jobs ultimotely depend on the
overage American man or woman who has
invested his savings in the company from
which those executive or workmen earn their
keep.
Stockholders are not "plutocrats," or
bankers, or tycoons of unlimited resources.
They ore for the most part the people who
live next door, or drive the laundry truck,
hove the form at the edge of your town, own
the grocery or cosh your checks at the locol
bonk. The few hundred or thousand dollars
they hove set aside for their old age have
been invested in American industry. The
returns they make ore not something just
handed them, but represent a small poyment
for the use of the money which started and
keeps the business going, and for the risk of
their life savings they hove been willing to
take because of their belief in a free enter-
prise economy.
The majority of America's stockholders
ore not large investors. Twenty of Ryon's
stockholders, picked alphabetically from the
list of 1500, had holdings averaging 130
shares. The highest was 600, the lowest 7.
It
IS Vim
They live oil over the country — Kentucky,
New York, California, Massachusetts, Mex-
ico— represent almost every type of occupo-
tion. This random list of twenty included 12
men, 7 women and only one brokerage firm,
whose holding in turn is for several individ-
uals who ore their customers. Seven of the
20 shareholders had 25 or less shares each.
Anyone con see from this that the average
investor is not a large stockholder. But
the millions of security issues, owned in two,
five, ten or 100 shore blocks by small in-
vestors, is the lifeblood of this country's eco-
nomic system.
Any large scale operation demands build-
ings, tools and materials to begin its produc-
tion. Those buildings and tools ore costly,
the materials represent many dollars. To keep
turning out airplane and metal oircroft
products, thousands of dollars worth of
equipment for each employee is necessary.
No one man, or even a small group of
wealthy men, could possibly finance a busi-
ness on the scale of today's large aircraft
foctories. But a vast group of people of
moderate means can finance an airplane
plant — or other business.
When they do invest, they expect a rea-
sonable return, in the form of dividends for
the use of their money. They also expect
the company to reinvest some of its earnings
for additional machinery and materials in
order to expand the company's operations
and to keep its equipment and facilities mod-
ern so the company will be able to get its
shore of the available business. This plough-
ing back of profits necessarily cuts down on
the dividend earnings, but as a long range
plan for assuring the stability of the com-
pany— and providing jobs for its employees
— it cannot be beot.
No company could expand and grow with-
out the money provided by its owners. Amer-
ican industries must depend on the foresight
and good business sense of its management
and the hard work of its employees to keep
the business financially solvent. They also
depend for new investment capitol on the
hard work of many Americans whose in-
vested savings resulting from this work keep
businesses growing.
EMPLOYEE-STOCKHOLDER
. . ^'it's a good idea for evtployees to own
stock in the company they work for"
says employee-stockholder
EDDIE OBERBAUER
CmPLOYEES are often stockholders,
too. Take the case of Edward Oberbauer,
onetime mechanic student at the Ryan
School of Aeronautics and a 14-year man
with the company — first as janitor, then
mechanic, test pilot and final assembly
foreman.
Eddie feels, like many other Ryan em-
ployees, that "it is a good idea for em-
ployees to own stock in the company they
work for. It gives them more interest in
their work and their company. Employee-
stockholders strive harder for real produc-
tion efficiency; they try to keep down ex-
penses when they know the security of
the savings they've invested in the com-
pany depends to some extent on their
watchfulness."
Like most of the Ryan people, Eddie
has a tremendous love of airplanes and the
aircraft industry. Lindbergh's flight in the
Ryan-built "Spirit of St. Louis" sparked
Eddie's enthusiasm for the rapidly advanc-
ing field while still working for his father
on a Montana farm.
A year later, his eye on the sky, he be-
gan corresponding with T. Claude Ryan
about the chances of entering the struggl-
ing aviation school Ryan had in San Diego.
But the depression following 1929 kept
Eddie down on the farm, helping out his
family's finances, until he finally saved
enough money in 193 5 to make the trip
to San Diego.
(Continued on page 1 X J
•^^M 1
The whole Oberbauer family hod o share in
helping to build their adobe home while
living temporarily in a small board house.
FROM THE RYAN PLANT TO...
Seen in Ryan's Experimental Department is
an almost completed Aerobee sounding rocket
being ossembled for Aerojet Engineer-
ing Corp. Ryan builds the main rocket
body, tail cone, shrouds, booster, fins
and fairings for this 3000 m.p.h. rocket.
A line-up of Aerojet Aerobee sounding
rockets at the Aerojet Engineering
Corporation factory at Azusa, Califor-
nia. This photograph shows the Aerobee
in the configuration in which it is in
when it reaches its zenith — 75 miles.
With Aerojet's famed 3 000 m.p.h. Aerobee rocket,
-we may soon learn some of the secrets of
cosmic rays and other unknotvn facts
of the upper atmosphere.
LATEST name to be revealed as associ-
ated with the list of those making
major contributions to manufacture of
the 3000 m.p.h. Aerojet "Aerobee" high
altitude sounding rockets is that of Ryan
Aeronautical Company. Because of the
company's position as leading fabricators
of stainless steel components for high tem-
perature aircraft uses, we have for more
than a year been building most of the
assemblies for the pencil-thin rockets ex-
cept the propulsion unit and fuel tank.
The Aerobee is the most widely used
American-built sounding rocket.
The latest research project with Aerobee
rockets got under way last fall at Hollo-
man Air Force Base at Alamogordo, New
Mexico. There the Air Force will use the
latest Ryan-built Aerobees for a two-year
high-altitude study of cosmic rays,
meteorology, radio characteristics and
other unknown facts about the physics of
the thin, upper atmosphere. When all data
from this upper-atmosphere research pro-
gram has been evaluated it will be used
by the Air Force in evolving the design of
guided missiles, in determining the rela-
tion between solar activity and weather
changes, and as basic atmospheric infor-
mation to be used in the guided missiles
program.
Experience with the 60 rockets to be
fired at Alamogordo is expected to not
only furnish new information about con-
ditions 75 miles above the earth, but will
also supply technical data on which fur-
ther developments will be based. The new
project is an expansion of similar tests the
Army has been conducting with German
V-2 rockets at the White Sands, New
Mexico, proving ground. The Aerobee
rockets are smaller, simpler and cheaper
missiles than the huge, complicated V-2's.
Since the launching of the first Aero-
bee rocket on March 5, 1948, at White
Sands, the missiles have twice hit the head-
lines. First was the fall of that year when
automatic cameras mounted in one of the
rockets took 200 pictures at 1 '/2 second
intervals from up to 70 miles high, show-
ing curvature of the earth and land areas
of the western United States 1400 miles
in length from upper Wyoming on the
north to deep into Mexico on the south.
Then, last March, two Aerobee rockets
were fired from the deck of the U.S.S.
Norton Sound, a Navy seaplane tender
fitted especially for launching guided mis-
siles from her broad after-deck far out
at sea in safe, isolated areas.
Data recorded by instruments carried
by the Aerobees were telemetered to two
accompanying destroyers with elaborate
electronic equipment for receiving the
scientific information. Both destroyers and
the Norton Sound tracked the flight of
the rockets with radar.
Principal data gained at the time of
these firings, to an altitude of 65 miles
at a location 700 miles in the Pacific off
the west coast of South America, con-
cerned cosmic ray intensity and terrestrial
magnetic fields at high altitudes near the
geo-magnetic equator.
The Aerobee was developed originally
for the Navy Bureau of Ordnance by the
Aerojet Engineering Corp. of Azusa, Cali-
fornia, a subsidiary of The General Tire
& Rubber Co., Akron, Ohio, from which
(Coiititiiicii 071 page 20)
An Aerobee rocket leaves the launching
tower at White Sands Proving Ground, New
Mexico. This is port of a two-year high-
altitude study about unknown facts of the
physics of the thin, upper atmosphere.
75 MILES STR
Novions fly from this snow-covered field at Stibnife, Idaho, the year round, often when all roads are blocked.
A snow plow keeps the runway clear in order that planes con bring in personnel and supplies for the mining
firm whose smelters bound the landing strip. Novions operate dependably despite snow and 6,500-foot altitude.
When WIMR tomes
Winter need not mean an end to business and
pleasure flying for Navion otvners, as tvas
demonstrated in the Great Blizzard of '49
RADIO commentator Drew Pearson
may recently have gotten himself out
on a limb — which could break under the
weight of this winter's snows. In his
famous "Predictions of Things to Come,"
Pearson forecast a mild winter this year.
But, even if this winter should follow
the pattern of last year's terrific blizzards,
Navion owners will find themselves flying
when many other planes are grounded.
One of the most useful qualities of the
Navion is its unique ability to operate
efficiently from rough, unimproved fields
in deep snow or mud, even in strong cross-
winds. Mature judgment demands that no
pilot should take undue risks during ad-
verse weather, but very often Navions
can be flown safely under conditions
which limit surface travel and other air-
craft.
Just what is it about Navions that
keeps them "on the job" working all win-
ter? No one thing, say Ryan engineers.
Rather it's a combination of many desir-
able characteristics about Navion's landing
gear, flaps, rugged construction, stall-
resistant wing and visibility.
Because the Navion can take off in
a tail-low attitude, the nosewheel lifts
Wintertime is work time for the Navion
belonging to Roy Holvorson, Minnesoto
Christmas tree grower. His plane helps
him survey, plan cutting and supervise.
quickly, making deep snow take-offs easy.
The rugged nosewheel also prevents nos-
ing over on rough field landings, and
because it's steerable, the nosewheel gives
positive directional control even on icy
runways. Too, Navion's equalized heavy-
duty hydraulic brakes are used only for
stopping the plane rather than for steer-
ing.
The husky tricycle gear, and high
ground and propeller clearance, get the
plane in and out of snow-banked fields
with ease and greater safety, while the
wide wheel tread and oversize tires make
for better ground handling in soft snow,
mud and slush.
The roomy, rain and wind-sealed cabin,
and heater for short-sleeve comfort in
Robert Rice, Chief Pilot for Wien Alaska Airlines, uses his Navion for flying
cargo into the Alaskan interior, where dog teams ore only ground transportation.
Crocker Snow, Massachusetts Director of Aeronautics, commutes by Navion each win-
ter workday morning from his farm in Ipswich, Mass., to his Boston office. He uses
this Fordson tractor and wooden roller to compact the heavy snow on his runway.
Grocery drops to marooned farm
families were part of the mercy
work done in a Navion last winter
by Edward Kooper (left) and Nor-
man Watson of Alliance, Nebraska.
sub-zero weather, make for physical com-
fort to match the mental comfort of fly-
ing a Navion. In the air, the Navion's safe
slow-flying characteristics and 360° vis-
ibility are especially valuable in marginal
weather. Take last winter when a series
of great blizzards paralyzed most western
plains states.
Snow depths around Alliance, Nebras-
ka, were from two to 20 feet. Wind
velocity was often above 60 miles an hour.
Hundreds of cattle on large ranges per-
ished early in the storm, and thousands
more faced a similar fate. Human lives
were lost, and many were miraculously
saved — often through the efforts of Ryan
Navion owners like Edward Kooper, Jr.
Almost every day Kooper was in the
air flying food and medicines to ranch
families, directing ground rescue crews,
(Continued on page 21)
"The Navion is a winter flyer's plane," says Denis E. Sullivan Jr. The prominent
Chicago attorney and his wife have flown cross-country to California and have re-
turned in the worst of winter, operating from fields covered with ice, snow and mud.
13
L-17S ON THE JOB
IN GERMANY
(Continued from page 3)
And Jack gave them the straight dope.
He found in a few instances that spare
parts replacements, many of which had
been misplaced in transit to Europe, were
grounding the L-17s. He also flew with
numerous liaison pilots in the Navion and,
pointed out the amazing short field per-
formance of the plane which the pilot's
had not realized, due to their unfamiliarity
with the aircraft.
"They were amazed at what the L-17
could really do when handled right," Jack
said on his return to the factory. "On sev-
eral demonstration flights made after I
showed them a few new tricks, Army ob-
servers couldn't believe the Navion was
so versatile."
Before making his trip to occupied Eu-
rope to instruct maintenance personnel,
Lucast had conducted four, three-week
classes at the Ryan Aeronautical Company
for maintenance crews on the L-17s in
use by the Army and National Guard
units in this country. In short, he is an
expert on the proper approach to a Navion
to get the most from it in top perform-
ance.
And top performance is what the plane
needs to operate under the rigorous con-
ditions of Army constabulary and tactical
air bases in the occupied countries. The
weather was almost constantly rainy. Fog
and mist often made visibility practically
nil, but the L-17s fly in all weathers.
The fields, with the exception of the
one at Stuttgart, are all either gravel or
pressed steel strips known as P.S.P. The
pounding the landing gear takes, Lucast
observes, is something fearful. High alti-
tude flying, like his trip from Salzburg to
Trieste, over the Brenner Pass and Inns-
bruck, is almost an everyday occurrence.
When the Army has need for a fast mes-
senger service, flying staff car or cargo
carrier they wheel out the L-17s. "I was
amazed at how much the normal gross
load of the Navion could be exceeded and
the plane still fly out of small fields with-
out apparent hazard," Lucast observed.
"The only flying trouble I encountered on
my entire stay overseas was during the
one flight I made in an Air Force transport
plane. During a Ground Control approach
landing in very low weather at the end of
a flight from Erding to Frankfurt the
pilots had trouble getting the plane down.
There were no troubles during the numer-
ous L-17 flights I made, even in the worst
fog or rain."
Not all the trip was hard work, despite
the long days spent instructing, and dem-
onstrating the L-17. Jack found, unlike
C. L. "Frenchy" Foushee, Ryan Metal
Products Sales and Service Representative
who preceded him to Europe as factory
consultant on exhaust manifolds used by
the Berlin Airlift planes, that most Ger-
man and Austrian restaurants, theaters,
night clubs and music halls were no longer
"off limits" to American military and civil
personnel.
In Heidelberg, where he was billeted in
the Army-requisitioned Hotel Europa, he
had excellent food, good wine and beer.
Heidelberg provided a sightseer's paradise
for Jack during three days at the end of
his tour of L-17 maintenance and opera-
tion bases when he had some free time. He
went through the famous castle overlook-
ing the Neckar River, looked in on a few
night spots ("where the entertainment
was very poor") and visited the famous
Red Ox Inn, an old University of Heidel-
berg student hangout and beer parlor.
Unfortunately he had only one day in
Vienna, and wasn't able to see much of
ON THE COVER
George Tiedeman intently aligns sil-
houette of a manifold part with a
master shadow outline on the ground
glass plate of the comparator machine.
This invaluable aid to Precision Inspec-
tion shows instantly if a part is too
large or too small, or if its sizing is
perfect.
Complicated testing apparatus like
this comparator give the men in the
Precision Inspection Division of the
Inspection Department the information
they need to evaluate the strength of
important manifold or airplane struc-
tural parts. Their vigilance in this
group is an important safety factor for
Ryan metal products and Navion cus-
tomers.
other cities like Wiesbaden and Salzburg,
where instruction classes took up every
available moment.
His trip into Vienna, by Navion, was a
hair-raiser. The landing was made at night,
in bad weather, and the landing strip the
Army uses there is only 2400 feet long,
entirely of gravel. Two-thirds of the way
down the runway there is a 43 -degree
turn and the plane had to make a hard
right swerve to negotiate it. "Only know-
ing the easy handling characteristics of
the Navion saved me some gray hairs,"
Lucast commented.
In Bad Tolz, Germany, he saw the "Fes-
tival of Horses," a day-long parade of
draft animals, gaily decorated and gar-
landed for their appearance at church
where they are blessed for the hard work
and faithful service they have given their
masters during the preceding year. The
State Opera performance of "Der Rosen-
kavalier," in Stuttgart, found the Ryan
Field Service Representative in the large
audience as did an all-Beethoven concert
in Heidelberg. "German audiences take
their music too seriously," Jack observed.
"Most of them hardly moved throughout
a two-hour program and I was afraid to
cough for fear I'd get the cold stare."
The Germans in all the cities Lucast
visited appeared reasonably well victualed
but rather poorly dressed. Only at the
opera did he see any semblance of gaiety,
for there a few of the women were in eve-
ning clothes. Lucast doesn't know where
the up-to-the-minute gowns came from.
Although Jack grew up in a small, Ger-
man-speaking community in Wisconsm
and had several years of the language in
high school, he found that his Deutsch
was a little rusty when he first tried it
out abroad.
But he was able to ask directions and
usually understood what was being said
by German mechanics at the Army air
fields as well as the other civilians he en-
countered at hotels, restaurants and on
sightseeing tours.
The Occupation Forces, according to
Lucast, are in top shape. Frequent maneu-
vers and tactical problems keep the men
and officers constantly on the alert. Morale
and a general slackness prevailing immedi-
atelv after the war has been drastically
changed so that America's Army and Air
Forces abroad are now in excellent form.
Helping to keep the Army functioning
smoothlv and contributing their bit to-
ward efficient staff' and policing operations
arc the Ryan Navion L-17 liaison planes,
whose daily usage helps bridge the distance
between widely separated areas of com-
mand. In Japan, too, the L-1 7s are aiding
the military in its job of democratizing
and rebuilding a former enemy nation.
14
PLANT TOUR
Uufortuuatcly we don*t have the opportunity to show many readers through the Kyan factory,
but jve can ask you to join us in this cotuvin while we go through the plant and meet some of the
people who help make Ryan a better place to work.
ANGEL
MAKER
Harold B. Fisher, Turret Lothe Oper-
ator, is "President" of his own company
besides working in the Machine Shop.
The factory which Fisher heads is un-
doubtedly the smallest one on record. It
measures 6 by 6 feet. To be more exact,
it's a child's playhouse and from it Fisher
guides his family in making a unique re-
volving Christmas Tree angel.
Fisher's ingenuity and industrious work
all last year paid off in his being granted
a patent for his Christmas Angel. Several
downtown San Diego stores featured them
in their windows.
The angels pictured above (right) are
iOVi inches tall, revolve slowly while
their golden wings sway back and forth.
Each of the 200 angels in production for
the Christmas Season just passed is
equipped with a telechron motor.
"By this time next year," Fisher says,
"I hope to have a shop large enough to
manufacture the angels in quantity."
The "Board of Directors" of this fam-
ily company are Mrs. Fisher; his four
daughters, Shirley, 17, who resides in
Wisconsin; Irene, II; Beverly, 9, and
Linda Mae, 7. The last three live with
their parents at their Pacific Beach resi-
dence. Fisher gives all the credit to his
"Board of Directors" for doing most of
the assembly line work.
Fisher has been a Ryan employee for
two years.
TRODS
THE
BOARDS
JOINS SELECT GROUP. M. W. "Buck"
Kelley's 1 5 years with Ryan wos recog-
nized during the Christmas week with the
presentation of a diamond service pin by
T. Claude Ryan, president. Starting out
in 1934 as a mechanic, Kelley worked
his way up through various assembly de-
partments to a position as Foreman in
1940. Since then he has held important
supervisory posts including Night Super-
intendent. At present, he is Foreman of
the Boeing Fuselage Assembly depart-
ment.
Known to old-time Ryan employees as
a "hot man on the skins" — drummer,
that is — Kelley joined a select group of
senior employees when he received his
1 5-year service pin. Only older employees
ore founder-president Ryan, Earl D. Prud-
den, vice president; H. J. Van der Linde,
airplane production superintendent; Wal-
ter O. Locke, assistant to the president;
M. E. Thompson, change control adminis-
trator; and Will Vandermeer, chief of en-
gineering laboratory.
Twelve other employees received 10-
year service pins on the same occasion.
Daytime aircraft inspector; nighttime
actor; week-end pilot. That might well
serve as a thumbnail biography of Jock
Chess, 9 '/2 year veteran employee of the
Ryan Aeronautical Company.
Starting two years ago with the Alpha
Omega Society's drama club as an ama-
teur. Chess graduated to roles with the
Town and Country Players of La Mesa
and most recently had played roles in
three productions of San Diego's Globe
Theater Community Players. During the
Christmas Season, Chess played the part
of the Town Crier in Dickens' "Christmas
Carol," the role in which he is photo-
graphed here.
PAID A VISIT. Ryan's lOO-member
Management Club likes to get out and
see what other plants and other super-
visory personnel are doing in other indus-
tries. Such a fact-finding tour was the
recent visit members paid to the nearby
Notional Steel and Shipbuilding Corp.
Here Ryan supervisors get a look at the
undersea side of one of San Diego's famed
tuna clippers.
More and more, the editor is hear-
ing from Navion owners about their
planes and flying experiences. Typical
is this picture and information on use
of the Navion as a valuable business
tool received from S. W. Yoder of Los
Angeles, California. No doubt other
owners who haven't written us might
like to do so. The RYAN REPORTER
is interested in hearing from all Nav-
ion pilots and in the future will turn
over this page to owners contributing
your experiences and comments. Send
them along. Just address Editor, Ryan
Reporter, Lindbergh Field, Son Diego
1 2, California.
SALES OFF? JUMP IN NAVION
AND DRUM UP BUSINESS
"I can't help but drop you o note to tell
you how pleased I om with my Ryan
Novion," says S. W. Yoder, president of
Yoder Manufacturing Company, whose re-
cent letter is responsible for starting this
new "to the editor . . . FROM NAVION
OWNERS" column.
"I consider it one of the most valuable
assets in our business of making and market-
ing automotive and bicycle horns and other
hardware. From our Los Angeles headquar-
ters, I cover over 50,000 miles a yeor by
Navion, keeping in contact with our dis-
tributors and soles organization.
"To keep abreast of changing conditions,
it's imperative to keep your finger on the
pulse of the industry. Even telephones and
telegrams are sometimes too slow. Speed is
the keynote for successful operations these
days. This is just on example. Yesterday one
of our suppliers 200 miles away phoned to
soy he ran into difficulty on one of our jobs.
Rather than 'sweating it out,' I jumped into
my plane, which is kept at a field just five
minutes away from the plant. I visited my
source, straightened out the difficulty, and
was back at the office the some day in time
to sign my mail.
"Because of my limited time I can cover
cities much faster than by scheduled airlines
because I con take off as soon as my business
is completed and I do not hove to wait for
reservations. Too, I get greater coverage
because the Navion allows me to contact
places away from airline routes.
"As soon as soles start to drop off, I jump
into my Novion and coll on my representa-
tives, and work with them calling on old and
new accounts. This meets with o great deal
of success in building soles.
"I like the Navion particularly because of
its ability to get in and out of small fields.
The main reason I chose o Navion was be-
cause of its safety and ease of flying for a
business man who has o lot on his mind and
does not fly regularly. I hove found my Nav-
ion to be the most pilot error forgiving plane
made. I feel that any business man con learn
to fly one safely in a very short time."
PUTTING PRESSURE
ON THE C-97
(Continued from page 1 )
Leitch, in addition to controlling air
flow and watching the air gages for in-
formation on the rise and fall of pressures
inside, keeps a chart which shows the rise
of pressure per square inch and the fall of
the leakage curve as the two are brought
into balance by seam and joint sealing.
Pressure testing is exacting work. It
calls for a trained ear and eye on the part
of the men inside the fuselage as well as
on the outside. Once the door on the pres-
sure plate is closed and the air begins flow-
ing into the hull through the vent con-
nected with the factory's overhead air
lines the men must work fast but care-
fully, checking and sealing. Otherwise,
completed fuselage sections, lined up ready
for testing, would be thrown off schedule
on their way to Boeing's factory for com-
pletion of C-97 assembly.
Leitch, Doherty and Eisman really
know how to "put on the pressure," under
the supervision of Roy Ryan, Assistant
Boeing Foreman in charge of this final
operation. Their listening and plugging
results in a safe aft section on the Strato-
freighters or Stratocruisers now much in
demand by the Air Force and commercial
airlines. The comfort and safety of crew,
passengers and cargo aboard Boeing planes
depends in large measure on the good job
the pressure testing group does with its
headphones, sealing fluid guns and air
valves.
INDIANA STATE POLICE
(Continued from page 7 )
In important trials evidence is sometimes
discarded because too many persons have
handled it and identity cannot be estab-
lished beyond doubt. Employing the plane,
a technician can fly to the scene of the
crime, pick up the evidence, fly back to
headquarter's laboratory, examine the evi-
dence and take it to court himself, leaving
no loopholes in the case.
The plane also is used in reconnaissance
fashion to photograph disaster scenes and
to check on large traffic control projects
such as the Speedway and the State Fair.
Five hundred hours were logged on the
first Navion, a North American, before
the blue and gold State Police insignia was
transferred to a second Ryan Navion
model last July. In six weeks, 100 hours
for a total of 14,000 miles were registered
on the new plane.
Lieutenant Smith estimates that 300
miles or about 2 V2 hours a day was an
average flying schedule for the first Na-
vion. However, he adds that the new
plane is being used much more than the
first one because it is faster and more
adaptable to policing. Lieutenant Smith
lists the factors making the second plane
more satisfactory as follows:
1. The 20S-horsepower engine which
gives better performance than the 18 5-
horsepower engine out of small fields.
2. The enamel paint finish which
doesn't require as much maintenance.
3. A full instrument panel and flares
for night operation.
4. An auxiliary gas tank which gives
greater range than before.
5. Sound-proofing which permits bet-
ter radio usage.
ASHTRAY MODEL
There's another "Ryan Navion" fac-
tory besides the one at San Diego. This
model plant is located at Morgantown,
West Virginia, and is known as Christie
Batlas & Co.
Right now Batlas is manufacturing
several hundred Navions for Ryan dis-
tributors. Unlike those coming from
the Ryan Aeronautical Company fac-
tory, Batlas' production is of planes
with only 10-inch wing span. But, like
Ryan's Navions, his are equipped with
ash trays — in fact they're the main
reason for the Batlas Navion model.
Authorized Ryan Navion distributors
can supply the models to interested
owners.
16
ON THE SPOT
(Continued from page 5 j
with perfect eyesight are allowed to con-
duct this important inspection.
For the benefit of those to whom mag-
netic inspection is unfamiliar, this type
of inspection is performed to find hair-
line cracks and discontinuities, both sur-
face and sub-surface, in critical or high
stressed steel parts or assemblies. The prin-
ciple of this inspection is basically that
of the old high school physics experiment
with a magnet and iron filings, wherein
the iron filings will bridge the gap be-
tween the unlike poles of the magnet.
In aircraft application this condition is
brought about in the part under inspection
by placing it in a magnetic field or mag-
netizing the part by passing a high amper-
age current through it and pouring over
the part a solution of light oil and mag-
netic iron oxide. Cracks or sub-surface
indications will be shown by a definite
pattern on the surface of the material.
This requires considerable training and
experience on the part of the magnetic
inspector to correctly interpret these in-
dications and to prevent unsatisfactory
parts from going into an assembly or
satisfactory parts from being sent to Ma-
terial Review. Marian Rewicz, who has
been with this company for some time, is
the man responsible for conducting mag-
netic inspection in the highly efficient
manner for which Ryan is proud.
Many other articles of modern inspec-
tion equipment are in constant use in
Precision Inspection such as the super-
accurate master micrometer, comparators,
angle computers and similar equipment.
The comparator, which is an invaluable
tool, can best be described as a highly mag-
nified, extremely accurate shadow picture
of a part cast upon a frosted glass screen
where it can be matched with accurate
templates. Many precision inspection re-
quirements which cannot be met by any
other method are accomplished by using
this type of equipment.
Most, but not all precision inspection
is carried out in this one area. Jet Engine
Tail Cones and other Jet Engine Assem-
blies are inspected to very close tolerances
in the Jet Assembly Department. The
same close tolerances as found on normal
machined parts are held in the width,
height and circumferences of these pre-
cision assemblies, using the finest available
equipment and the latest production in-
spection methods.
In the Experimental Department also,
closely machined parts for the Ryan XQ-2
jet-propelled pilotless target plane and the
famous Aerobee Sounding Rocket are.
checked with the same accuracy and care
that the jet engine, manifold and airframe
parts receive.
THREE NAVIONS FOR 1950
Prices Start at $9485
< Utility 205 « De Luxe 205 <« Super 260
Three models ranging in price from
$9,485 to $13,985 will comprise the
1950 line of Ryon Navion planes, new-
est addition to which is a new low-price
Navion, the "Utility 205" model.
Previously, plans were announced for
production of the new 170 mph. Lycom-
ing-powered "Super 260" Navion early in
1950 as a companion plane to the Con-
tinental-powered model which Ryan has
been building since 1947.
Deliveries of new 1 950 models of the
205 h.p. "De Luxe" and "Utility" planes
started immediately after the first of the
year. Ryan distributors have also begun
to book advance orders on the "Super
260" Lycoming models which will begin
coming off the production line in late
March.
Price of the "Utility 205" has been
established at $9,485 f.o.f. the Ryan fac-
tory at Son Diego. This is $1,500 less
than the "De Luxe 205," which has been
the only model previously offered, end
mokes it the lowest priced airplane of
comparable type by a wide margin.
The new utility model is powered by
the same Continental 205 h.p. engine
and has the same outstanding perform-
ance as the De Luxe model. It is expected
that the utility plane will prove especially
popular with prospective stor mail route
operators, charter and air freight services,
ranchers, farmers, contractors, oil men,
mining companies and others where rug-
ged utility and low cost for maximum per-
formance with up-to-date equipment are
the important factors.
The "Utility 205" hos exactly the same
proven airframe and engine as other Na-
vion models and is mode to the some
quality on the regular production line.
The only difference is that the accessor-
ies furnished are limited to those cus-
tomarily supplied on standard type air-
planes.
For example, the interior furnishings
and instruments are less elaborate than
in the De Luxe model. An RCA model
116 high-quality radio with 6-channel
VHF transmitter is standard as in the
De Luxe model, as is the power hydraulic
equipment for landing gear and flap
operation. The "Utility 205" also carries
the famous Ryan high gloss enamel finish
in attractive Desert Tan at no extra
charge. The buyer of the utility model
may choose any specific additional acces-
sories he wishes and have them added as
optional equipment, but is not required
to take any he does not desire.
The general reaction among potential
customers with whom Ryan has discussed
the new Utility Navion seems to be that
it is a lot of airplane for the $9,485 price
tag and fills a long felt need.
The De Luxe model, which Ryan has
vastly improved during its two years of
production, has been further refined for
1950. Most important is the installation
of manually controlled engine cowl flaps
as standard equipment. These cowl flops,
together with the cylinder heod tempero-
ture gauge which has been added, will
ossure even more reliable engine opera-
tion. The flaps will provide greatly im-
proved engine cooling, particularly in the
climb, while the cylinder head tempera-
ture gauge will minimize the possibility
of pilots overheating their engines.
In addition, the 1950 De Luxe models
will be offered in three striking new colors
— Ceramic Red, Gala Green and Coastal
Blue. Flexible hose has replaced rigid
plumbing to flap and nose gear actuating
cylinders. Better radio performance has
been assured by adding fin-to-elevator
antennae to that previously provided from
fuseloge to fin. A new cabin air intake
arrangement now gives increased fresh-
air circulotion and better ventilation.
In the Receiving Inspection Depart-
ment a great number of parts, varying
from the smallest screw to the largest
rocket nose, which are made by Ryan's
many vendors, are checked by the preci-
sion inspectors in that area. So wide and
varied are the requirements in this area
that practically every type of inspection
equipment presently in use in the aircraft
industry is used to insure that parts re-
ceived meet Engineering and Ryan stand-
ards of quality and workmanship.
This small but invaluable group of care-
ful workmen within the larger frame-
work of the Inspection Department know
that customer acceptance and the personal
safety of thousands of pilots, aircraft
owners and passengers is in their hands.
Every aid which modern Ingenuity has
devised to check the strength and usabil-
ity of aircraft parts and assemblies are
employed by this select group in their
daily work. In this type of inspection
there can be no compromise with quality.
17
INVESTOR-STOCKHOLDER
(Continued from page 8)
is a laundry room in the basement where
Mrs. Hege does the family's clothes, as she
does most of the other household work.
The kitchen is their pride, for it incor-
porates their own ideas of convenience and
comfort. There is a fireplace in one corner.
An old studio couch where Dan Hege can
take a nap after lunch contrasts with the
gleaming enamel electric stove and refrig-
erator. It probably doesn't resemble the
kitchen in the farm home in Kansas where
Hege was born and reared during the early
part of this century, but it is a typical,
ample ranch home kitchen of 1949 and
represents the careful planning and saving
of two typical Americans.
Like millions of other Americans, the
Heges are stockholders; investors in the
economic system which made their electric
stove and refrigerator possible, put a car
in their garage. What makes them of in-
terest in this article is that they are Ryan
stockholders.
Since 1939, Daniel Hege has owned 100
shares of the company's stock. "Claude
Ryan's record looked good to me," he says
in explaining the reason for his purchase,"
"and I thought the company would be
good, too."
Hege seems to have no regret of his
purchase, for he has held it for the past
10 years and plans to continue as a part
owner of Ryan Aeronautical Company.
The couple also hold shares in several
other companies and think stock invest-
ment is a sound way to employ one's sav-
ings. As Hege sees it, "It's a place to put
your savings; you'll get something out of
it and you'll be providing jobs for others."
Because of his Kansas youth, Dan Hege
is a great admirer of William Allen White.
Like that famous small town newspaper
editor with his individualistic approach
to American life and politics, Hege is also
a great believer in "furnishing your own
security with your own energy and fore-
sight."
He shares many of the late Mr. White's
critical views on Socialism and the welfare
state and believes government "deficit
spending" is a sure way toward those twin
evils. His own thrift has resulted in a
beautiful, productive property which he
has built up to a high level of fertility dur-
ing the eight years he has owned it after
leaving the Security-First National Bank
in Los Angeles.
"And I like ranching," Hege said as
he gazed out over the Escondido valley.
"A ranch is a good place to rear children,
too. I don't think our son Malcolm would
have had the fun living in a city he does
out here. There is always something for
him to do around the place. It keeps
thirteen-year-olds out of trouble."
Yes, Hege likes working in one of the
country's most financially risky enter-
prises: citrus and avocado growing and
marketing. He likes being a small investor
in several other enterprises, too. But most
of all he enjoys "furnishing his own se-
curity through his own energy and fore-
sight," like millions of other stockholders
and Americans.
DIRECTOR PASSES
Ryan Aeronautical Company lost the
valued counsel of a member of its
Board of Directors and one of its orig-
inal stockholders with the unfortunate
passing in December of Frank N, Phil-
lips, Providence, Rhode Island, indus-
trialist.
In 1931, on incorporation of the com-
pany, Phillips became the first financial
backer, other than T. Claude Ryan, of
the new enterprise. At that time he was
the only outside shareholder, having be-
come acquainted with the organization's
activities as a result of a visit to San
Diego with his son Don, who was a stu-
dent at the Ryan School of Aeronautics.
Phillips maintained and increased his
personal and financial interest as time
w^ent on, and w^as named to the Board
of Directors in 1943. His counsel and
advice was always a valuable asset to
the company. He spent his life in the
steel and wire business where he was
greatly respected for his fine personal
qualities, leadership and business knovrl-
edge.
Donald Phillips, his son, was active in
aviation after obtaining his commercial
pilot's license. After employment with
the Ryan Aeronautical Company he
w^ent East and engaged in aeronautical
activities there. In 193 6 he lost his life
on a flight from New York to Provi-
dence.
In addition to his affiliation with the
Ryan organization, Frank N. Phillips
held many important directorships, in-
cluding Washburn Wire Company, of
which he was president; American Mu-
tual Insurance Co., Phillips Electrical
Works of Canada, National Exchange
Bank, Rhode Island Insurance Co.,
Mortgage Guarantee and Trust Co.,
Rumford Chemical Works and many
others. His outside activities included
trusteeship of the Homeopathic Hospital
and a directorship of the Y.M.C.A.
EMPLOYEE-STOCKHOLDER
(Continued from page 9)
As Oberbauer tells it, Ryan's Vice Pres-
ident, Earl D. Prudden, now in Charge of
Airplane Sales, who in 193 5 was General
Manager of the School, met him at the
train. Eddie handed over his enrollment
money, in the form of a $175 certified
check, and was welcomed enthusiastically.
In a matter of minutes, he was down at
Lindbergh Field and on a conducted tour
of the small school and the factory which
was just then beginning to build Ryan S-T
training planes. When Prudden and Ober-
bauer finished the short tour and returned
to the plant offices for formal enrollment,
Eddie asked, "Where is the school?"
"You've just been through it," Prudden
replied, and went on filling out the reg-
istration blanks.
Before Oberbauer finished his term at
school, he began earning "flying time" by
doing janitor work in the offices and shop
at night. His pay was pilot instruction
and he got his private license before he
was graduated from the six-month me-
chanic's course. Upon his graduation he
rose from the ranks of janitor to main-
tenance and repair mechanic on the S-Ts.
Advancing steadily he became foreman
in the Experimental Department in 1939
when Ryan was working on the YO-51
"Dragonfly," an Army liaison plane. Other
promotions and other jobs supervising
mechanical work on S-Cs and S-Ts, which
Ryan was building in the pre-war and
early war years, were in order for the
hard-working Oberbauer.
It was in 1939, when another issue of
Ryan stock was made available, that Eddie
bought his share of the company. He has
held his 100 shares ever since and doesn't
plan to do any trading with them.
"I haven't bought any more shares,"
Eddie says, "because all my spare change
is going into my new house." This house
is a two-year project which Eddie is build-
ing with his own hands, on a seven and a
half acre piece of property he bought a
few years ago in a suburban area near San
Diego.
The house, which will be a two-bed-
room adobe, has really been a full sized
undertaking. All the laying of bricks, the
wiring, plumbing, land levelling and roof-
ing has been done by one man, named
Oberbauer. On top of working every
night of the week, Eddie has found time
on week-ends, away from his work at the
plant, to keep up his 23 avocado trees and
12 family fruit trees which came with the
property. Troubles with a well, the incon-
venience of temporarily living in a small,
board shack with his wife and three small
children, hasn't daunted this stockholder
in American business.
(Continued on page 19)
EMPLOYEE-STOCKHOLDER
(Continued from page IS)
"The house will be finished soon," he
muses, "and then maybe we can relax."
His wife, too, on top of caring for a 4-
year-old, a 2-year-old and a 10-month-old
baby, has found time to help with the
painting. But Eddie Oberbauer comes
from a race of hardy American individ-
ualists. His father homesteaded his first
farm in Montana just after the turn of
the century, and the Oberbauers know
what hard work and thrift can produce.
This Foreman in Ryan's Final Assembly
Department is just one more example of
"stockholders being people" — people who
know the value of a dollar and where to
put it to the best use.
IMAGINEER"
Finding hidden rivet holes has often
been described as similar to looking for a
needle in a haystack. Gayle De La Mater,
an experienced Ryan production assembler
and "imagineer" has solved the problem
with an ingenious instrument of his own
design.
De La Mater has worked on the idea for
a year, drawing on his nine years' experi-
ence with Ryan to produce a precision tool
of professional caliber.
In aircraft assembly work, overlapping
sheets of aluminum skin often cover un-
derskin which has been drilled for rivet
holes. Locating the hidden holes requires
time-consuming measurements and often
results in holes not precisely lined-up with
those in the often inaccessible under-skin.
De La Mater has short-cut the previous
method by designing two small hand tools
which make use of magnetic principles to
locate the hidden holes. The operator
places a small, pointed, permanent magnet
in the rivet hole in the under-skin. A
flashlight-like instrument with batteries,
light and needle-pointer is moved over the
outer skin, and by means of magnetism
finds and marks the exact location to drill
a hole which lines up precisely with the
hidden rivet hole.
PLANES IN THE NEWS...
Following are news items reporting on new developments in both military and commercial aircraft,
new records and other information of interest to REPORTER readers. Ryan Aeronautical Com-
pany is justly proud of the part its products are playing to help the advancement of American
aviation, for these products are an integral part of most of the planes which make news in the
world of aviation every day.
bringing total bomb load on this type
mission to 14 tons. Over 200 B-50Ds are
on order for the Air Force, with deliveries
scheduled into the latter part of the year.
On the Boeing B-SODs:
Ryan Exhaust Collectors
FASTEST FRISCO-L. A. San Francisco
to Los Angeles in 2 minutes less than
an hour at on overage speed of 350 mph.
That's real transport speed. Test pilots
Lorry Peyton and Russell Thaw recently
chalked up that new mark for commercial
aircraft flying the Douglas DC-6A pro-
totype. Tailwind was negligible and load
was described as "about normal." Aboard
were 1 1 passengers and a jeep which the
"Liftmaster" demonstration plane carries
to provide its own ground transportation.
On the Douglas DC-6A:
Ryan Exhaust Stacks
1
DROP TANKS FOR BOEING B-50Ds.
Delivery to the Air Force of Boeing B-50D
Superfortress bombers equipped with
droppoble fuel tanks hos begun. Grossing
1 64,500 pounds, the "D" has a top speed
of 400-plus mph and a normal range of
over 6000 miles.
With 700-gallon capacity external fuel
tanks, one under each wing outboard of
the No. I and 4 engines, range is greatly
increased. When not needed for maximum
range, the two wing tank fittings can be
used to carry two 400-pound bombs.
y>t
TOPS IN SAFETY. Navy Patrol Squad-
ron 4 is the first unit, irrespective of the
type aircraft assigned, to win three quar-
terly safety awards consecutively. For
this reason and for their outstanding
safety record in piloting their Lockheed
P2Vs, Navy Patrol Squadron 4 recently
were presented The Fleet Air West Coast
P2V flight safety award.
The squadron flew a total of 3707 ac-
cident-free hours from July 1948 to April
1949 in the Seattle and Alaskan areas.
On the Lockheed P2Vs:
Ryan Jet Stack Exhaust Systems
LOADED. Largest passenger load ever
to fly the Atlantic in a heavier-than-oir
craft was the 1 03-passenger list recentiv
aboard on Air Force Douglas C-74 Globe-
master en route from England. This same
Globemoster hod previously set a per-
formance record of 240-hour utilization
in September, 1949, and was a veteran
of the Berlin Airlift, where it had deliv-
ered 225,000 pounds of coal in one day.
On the Douglas C-74:
Ryan Exhaust Stacks
19
QUOTED
BRIEFLY...
And To
Tlie Point
Too few of us have the ability to put into
words some of the basic truths of America's
greatness. When the editors run across a par-
ticularly potent phrase, we like to pass it
along to Ryan Reporter readers, for example:
"Too many people want to lean upon the
government, forgetting that the govern-
ment must lean upon the people. Too
many people are thinking of security in-
stead of opportunity. They seem more
afraid of life than of death."
— James F. Byrnes,
Former Secretary of State
"In family life, if we spend more than we
make we are dispossessed. I don't see how
a nation can expect different treatment."
— General Dwight D. Eisenhower
"Not a day passes but what I give thanks
that I was not innoculated, in my early
years, with the philosophy of assured
security. Security must be earned if it is
to have any meaning; to accept unearned
security is to become the slave of the dis-
penser. Yet on every side today we ob-
serve a growing adherence to the idea
that the world or the nation or somebody
owes us a living; that we should enjoy
more rewards for less effort; that a whole-
sale 'humanitarianism' should take the
place of individualism."
— W. A. Patterson,
President of United Air Lines
. 11 JAN. 13, 1950 No. 1
Piihlnhcd By
Ryan Aeronautical Company
Lindbergh Field
San Diego 12, California
Richard Timmis, editor
ranees L. Kohl, art and production editt
Robert F. Smith, Navion news editor
Don Doerr, chief photographer
William Wagner, editorial director
75 MILES STRAIGHT UP
(Continued from page 11 j
subsidiary Ryan received its contracts for
the missile's needle-like nose section, the
tail cone, booster and main rocket body
fins, shrouds, fairings and other com-
ponents. These are built in Ryan's experi-
Jim Southwick, experimental depart-
ment worker, installs fairing where
fins attach to the rocket tail cone.
mental department where the company's
own guided missile and pilotless aircraft
production work takes place.
A portion of the components of the
first 20 Aerobees was sub-contracted by
Aerojet to Douglas Aircraft Company,
Santa Monica. The original project was
under the technical supervision of the Ap-
plied Physics Laboratory of Johns Hopkins
University. The design of the Aerobee was
influenced to some extent by previous
development sponsored by the Ordnance
Department of the Army.
Six completed Aerobee nose sections
are given final approval by Everett
Worthington, Aerojet Representative.
The Aerobee is a liquid-fueled rocket,
20 feet long and pencil thin. It is only
slightly over one foot in diameter and has
three fins to provide stability. It has two-
stage propulsion; that is, a solid fuel
booster rocket first brings its velocity up
to 670 m.p.h. and then drops off. After
that the sustaining liquid-fueled rocket
motor speeds it up to 3000 miles an hour
and altitudes of 7S miles. It is designed
to carry a 150- to 200-pound pay load of
scientific instruments which are blown
from the nose of the missile at the top of
the trajectory and lowered by ribbon para-
chute. Some instruments will be self-
recording; others will be telemetering
Precision lathe operated by Gordon
Fellows machines casting to assure
perfect alignment of tail section.
types automatically transmitting data to
scientists on the ground during the flight
of the rocket.
Simple in design and comparatively in-
expensive to build, the Aerobee is tired
from a launching tower by a small tech-
nical crew using a minimum of costly in-
stallation and firing facilities.
WHEN WINTER COMES
(Continued from page 13)
delivering mail on a rural route and mak-
ing emergency passenger flights.
Scores of landings and takeoffs gave the
Navion a rugged test. The all-round vis-
ibility of the plane's sliding canopy was
a real asset, for on more than one occasion
Kooper had to find his way to the Alliance
airport by following ranch fence hnes.
Carburetor heat had to be used continually
on one 320-mile flight when the tempera-
ture was 30 degrees below zero.
Often Kooper loaded 150 pounds of
groceries — sugar, flour, bread, canned
goods — packaged in burlap, into his Nav-
ion. Despite the zero weather, the plane
almost invariably started easily. Take-offs
were routine from the Alliance Airport
once the plane reached the head of the
runway. But getting there was a real
heavy-duty chore for the landing gear,
as it required threading through the deep,
rough and frozen cut made by a rotary
snow plow to serve as a taxi-strip.
Dropping the packages, too, called for
real airmanship and confidence in the
plane's stability at low speeds. Kooper
would circle isolated farm houses, turn
into the wind, ease the throttle, put on
full flaps with the gear up, open the can-
opy, drop to about 80 feet above the
ground and reduce air speed to 70 miles
an hour. Laying the burlap-wrapped pack-
age on the wing, Kooper would let go so
the prop wash would sweep it off the
wing, and with almost pin-point precision
drop it into the yard.
Medicine for sick children, prescribed
by a doctor after descriptions of the ill-
ness by anxious parents; sacks of repair
parts for the tractors and bulldozers
which kept open feed paths for cattle;
veterinary supplies; reconnaissance flights
for ranchers searching for scattered cattle;
aerial mail delivery to 42 isolated farms
which had had no outside communication
for six weeks — these were typical of the
day-in, day-out emergency flights during
the Great Blizzard of 1949.
Probably Kooper's roughest flight was
that to "By-The-Way" ranch, owned by
a former Governor of Nebraska. "The
landing I made there," Kooper says, "was
the roughest of any during the storm per-
iod. I landed on a lake that was ridged
with frozen drifts. The Navion's landing
gear got a rugged workout, but the plane
was very responsive at all times and I was
able to keep it under perfect control. The
take-off, too, was without difficulty de-
spite the weather and field condition."
When the storm abated after more than
a month of such flying, Kooper found the
plane was already past the 100-hour check
time. Expecting there would be plenty of
service work to do, he reported that "Af-
ter all that rough flying about all there
was to do was to clean the plugs and wash
down the engine."
Fortunately all Navion winter fl)'ing
isn't as strenuous as Kooper's emergency
trips. Most of it is being done by execu-
tives and professional men who find it as
important to maintain business contacts
in winter as any other time of the year.
In Alaska where flying is the prime
method of travel, conditions are really
tough. Take it from Navion owner Rob-
ert E. Rice of Fairbanks. It may sound hke
a tall tale, and is certainly not recom-
mended practice, but Rice says he has
landed the Navion in three feet of snow
drifts and taken it off under the same
conditions. "Extreme cold," he says, "is
our biggest problem in year-round opera-
tion. Engines must be pre-heated for use,
and there's no 'warming up' after they're
started. It's a case of take off quick, be-
cause the longer they run the colder they
get."
The editor's own favorite Navion win-
ter flying story concerns, oddly enough,
a railroad conductor.
Howard Jeglum of Three Forks, Mon-
tana, regularly went by the CAA emer-
gency field at Whitehall on his run on the
Northern Pacific Ry. One day at the
height of the blizzard in the 5000-ft. alti-
tude country he noted a Navion which its
owner had apparently landed because of
the storm. Five weeks went by and the
plane was still there. Jcglum's curiosity
got the best of him. He found out the
owner's name from CAA, phoned Verne
Daniels of Billings and arranged to return
the plane to him. Two days later the keys
arrived and Jeglum and a friend went to
Whitehall to fly the plane out.
The Navion had landed on prairie that
had been wild a long time and was criss-
crossed with irrigation ditches. There was
no way to tie it down during the worst
winter Montana ever had, but the ship
stayed "put" with only the hand brake
set, except to weathercock into the wind.
Winds up to 70 m.p.h. had blown and
temperatures had dropped as low at — 40°.
Jeglum could look forward to a tough
time getting that plane started. Yet he
pulled the prop through several times,
turned on the switches, tried the starter
and the engine started right off.
No wonder the Navion's a favorite for
winter flying.
Executive Aircraft Center to
Service Navion Owners at N. Y.
Newest and most complete "executive
aircraft center" in the country is that re-
cently established by Mallard Air Service,
Ryan Navion Distributor, to service the
Metropolitan New York area.
Designed to meet the growing demand
from business organizations which operate
their own planes, the new Mallard facil-
ity at Teterboro Air Terminal, New Jersey,
offers Ryan Navion owners 24-hour ser-
vice, seven days o week when traveling
into the New York area.
Representing on investment of a mil-
lion dollars, the huge hangar is large
enough to handle Strotocruisers. It is 160
by 300 feet, and has doors 30 feet high.
There is a weather-protected loading dock
with overhanging canopy extending the
full length of the hangar.
Other special features include a com-
pletely equipped operations room with
facsimile weather mop tronsmissions;
teletype service; spacious lounge for
executive aircraft passengers and another
for pilots, both including private offices,
showers and lockers; and limousine ser-
vice to New York City.
The Corporation Aircraft Owners Asso-
ciation has acquired space at the new
Executive Aircraft Center for the use of
its members. Teterboro Air Terminal has
no scheduled airline service, and there
are no landing fees. Robert M. hiewitt,
president of Mallard, has extended an in-
vitation to all Navion owners to visit and
use the new facility when in the New
York area.
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
POSTMASTER: If undcl.venblc for any reason, notif
sender stating reason on Form .H47, postage for which
D.N.BEEBE
3375 RIVIERA DRIVE
SAN DIEGO 9, CALIF.
Sec. 34.66, P. L. & R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
7
i]EAIIDlN(G
STAINIESS STEEi
FAB M CAT© i
F®! Til
AIICIAFT ANP
AWCBAFT ENGINE
NiUSTiX
RMnn Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
Entiaust Systems • Jet and Rocket Engine Components
REPORTER
STyTOORUISE
for the
SUPER 260
To GIVE the high-flying, fast-cruising
new Ryan Navion Super 260 maximum
operating efficiency, the Koppers Company
has developed the new Strato-Cruise 220H
propeller. This new propeller combines all
the operating advantages of a full-auto-
matic propeller and those of a control-
lable-pitch propeller.
The Strato-Cruise propeller introduces
hydraulic selective pitch control to sup-
plement the automatic features when de-
sired by the pilot.
The Super Navion is designed to get
quickly to higher altitudes to take advan-
tage of winds aloft and cooler air for
longer range flights. This prompted the
development of the auxiliary control to
better the pitch control requirements for
most efficient cruising conditions.
During take-off, full take-off power is
available from the static condition of
engine run-up, on through the take-off
run and into the climb. In the case of a
controllable propeller, it is necessary to
restrict the static RPM so that the pro-
peller, when operating against the low
pitch stop, will not overrev in the climb
at climbing airspeed. At sea level, this
better take-off condition is possible with
the Koppers 220H propeller operating
under its conventional automatic operat-
ing features. However, by using the
Strato-Cruise control in full forward posi-
tion, this same take-off advantage is avail-
able at any altitude. Once the control is
set, it is not necessary for the pilot to
change the setting or touch the propeller
control during the take-off and climb.
When the pilot wants to level off and
cruise, he can set the propeller at any
RPM and manifold pressure combination
desired as long as it is within the recom-
mended range for efficient engine opera-
tion. This is accomplished by setting the
Strato-Cruise control at any intermediate
point of its travel. Setting of the control
changes the outlet pressure of the regu-
lating valve. When the pressure is set at
a given point, the valve automatically
maintains this same pressure in the pro-
peller control, thus holding the propeller
RPM practically constant for a particular
setting.
by Sid Fedan, Koppers Company Propeller Division
In situations where full power is desired
for going from cruise flight to climb, the
propeller control can be pushed forward,
and the propeller quickly assumes low
pitch, high RPM, full power operation.
If, when landing, the propeller control is
not set in low pitch position but is left
at some high pitch setting, the propeller
will automatically go into low pitch upon
application of full throttle should a balk
landing condition arise.
BECAUSE we can no longer say that
the wave-washed sands of the Atlan-
tic, Gulf and Pacific coasts are the bound-
aries of our military vigilance, something
new has been needed in man-made wings
to provide swift global mobility. A plane
that could fly farther and fuller and safer.
A combination cargo hauler, freight lifter,
flying warehouse and an airborne base of
supplies rolled into one. The challenge
was to provide, if you will, a flying LST.
The newest answer to this challenge is
the giant C-124 Globemaster II trans-
port, the first of which recently rolled
out of the Douglas Aircraft Company's
Long Beach plant and has already logged
some 30 hours of successful flight.
This new transport has a gross weight
of 175,000 pounds and is nearly two and
one-half times the size of the Douglas
C-54 Skymaster, which for years has pro-
vided the bulk of air lift for the U.S. Air
Force. Despite this great disparity in size,
the Globemaster can operate from the
same short fields the Skymaster uses.
Huge clamshell doors in the nose of
the C-124 provide an opening 11 feet 8
inches high and 1 1 feet 4 inches wide.
With a built-in nose ramp, this newest
Douglas transport becomes an airborne
counterpart of the famous sea-going
LSTs, permitting wheeled vehicles to drive
(Continued on page 2)
by Cliff Starr, Power Plant Engineer, Douglas Long Beach Plant
After Leon Moore of Manifold Smoll Parts has checked this portion of the C-124
exhaust system for perfect alignment, especially ot the critical points where there
is restrictive clearance within the small areo where the manifold fits around the
engine, he applies heat as a normalizing agent so the metsi will hold this alignment.
Preliminary teamtvork between Douglas and Ryan
paid big dividends. Pre-planning meant
savings in time and money on the
intricate C-124 exhaust system.
These clamshell doors on the Douglas C-124 open wide to disclose o self-contained
loading romp which permits wheeled vehicles to drive or be rolled through the nose
doors into the huge fuselage which provides more thon 10,000 cu. ft. cargo space.
or be rolled through the nose doors into
the cavernous fuselage which provides
more than 10,000 cubic feet of usable
cargo space. The single-deck, unobstruct-
ed cabin is 12 feet 10 inches high, 13 feet
wide and 77 feet in length (this length
being equivalent to a 7-story building).
Loading and unloading is additionally
facilitated by an electrically operated
elevator which can be lowered to the
ground from the center of the cargo
section.
The four engined, heavy-duty Globe-
master cargo plane will be the largest pro-
duction transport aircraft in military ser-
vice. In it, fifty thousand pounds of any
kind of cargo can be flown approximately
1,000 miles, unloaded and the plane re-
turned to base without refueling, with
allowance for reserve fuel for climb and
maneuvering. Greatly increased combat
radius is possible with lighter loads.
Designed to carry troops, general cargo
and such heavy ground and Air Force
equipment as tanks, field guns, bulldozers
and full loaded trucks, the C-124 will
enable air transportation of complete air
and ground force units and their equip-
ment.
One outstanding feature that only the
C-124 has is the ability to carry pre-loaded
trucks, trailers or large pre-loaded con-
tainers. Previously, cargo was loaded onto
trucks, transported to the airport, trans-
ferred to the airplane and flown to its
destination. There the unloading and load-
ing sequence had to be repeated and the
cargo eventually delivered. With the
C-124, however, pre-loaded trucks can be
driven to the airport, driven right up into
the plane and off they go. Upon arrival
at their destination, the trucks are driven
right out of the plane and are on their
wav. This unique feature cuts the time
previously required by SO', .
As a personnel carrier, the interior of
the C-124 may be converted into a
double-deck cabin with a capacity of 200
troops and their field equipment. As an
airborne hospital, the Globemaster ac-
commodates 136 stretcher patients, plus
S2 attendants or ambulatory patients.
It is powered by four Pratt & Whitney
R-4360 engines, with water injection and
variable speed superchargers, rated at
3,5 00 take-off horsepower. During the
oarlv design stage of the C-74 Globe-
master I project, we sent to the Ryan
Aeronautical Company a complete engme
nacelle with its Pratt & Whitney engine
so that a first-hand study of the power
package could be made as a preliminary
to the design of an exhaust system for it
and its big brother, the Globemaster II.
Essentially, the R-4360 power plant is
four 7-cyKnder radial engines, bolted to-
gether to form a compact unit of 11,000
precision-made, jewel-like parts. It is the
Douglas' 175,000 pound Globemasfer II is nearly two and one-half times the size of the C-54 Skymoster, but the C-124 can
operate from the same short fields. It is o combination cargo hauler, freight lifter, and airborne supply base rolled into one.
ultimate in rhythmic control of confined
explosions — 21 explosions per second in
each of the 28 cylinders. And, from each
of these cylinders, which develop more
horsepower than most automobile engines,
spew out great volume of searing gases.
This was the beginning of many con-
sultations between myself and Jack Zipp-
wa!d. Southern California Sales Engineer
for Ryan. He in turn worked closely with
Ted Hacker, Ryan Project Engineer, and
Ralph Haver, now Assistant Chief Inspec-
tor, on the exhaust system design problem.
In the C-124, as in most aircraft, the
power package had to be designed with a
minimum frontal area for engine nacelles,
to provide the least possible aerodynamic
drag. Add to this problem the volcanic
blast of exhaust gases which the world's
largest piston-type production engine gen-
erates and you have a fair idea of the good
job which Hacker and Haver accom-
plished in their design work.
The Ryan exhaust system taps the 2 8
cylinders by a series of "Siamese Stacks"
which lie in each of the 7 troughs between
the rows of cylinders. These are called
"Siamese Stacks" because each stack
scavenges the exhaust from two exhaust
ports. Due to the landing gear require-
ments of the aircraft, the main landing
gear wheels were required to retract up-
ward and inward in the inboard engine
nacelles. This complicated the exhaust
system by requiring the design to have all
the exhaust outlets exit above the leading
edge of the wing so that there would be
no chance of carbon monoxide entering
the airplane itself. Eight of the stacks
were individually routed directly to the
(Continued on page 21 )
The Ryan-built ex-
haust system as in-
stalled on the C-124
was designed so that
all power plant parts
ore interchangeable.
This means that
when the C-124 is
in the field a min-
imum amount of
spore parts are re-
quired to maintain
the power package.
by Tom Ashley, Managing Editor, Southern Flight
"This field, about 3,500 feet total length, is located at Glenwood Springs ond is
probably one of the prettiest places we hit in Colorado. Excellent fishing ond
hunting facilities are available and it's a swell place for anybody to vacation."
DESPITE our prairie preferences (being
from Texas), we listened to so many
of Les Bowman's mountain flying and
hunting tales that we had to go to the
Great Rockies to see for ourselves. Bow-
man, be it emphasized, sells Navions in
Texas when not hunting or fishing in
Wyoming's bountiful wilderness, where he
has demonstrated enough outdoors savvy
to rate a guide's license. Being an author-
ity on both Navions and the Rockies,
he's apt to wax eloquent and then some if
allowed to. With us, his touting was end-
less until we found ourselves — the both
of us — planning a mountain junket as
the basis for a Navion travel story.
Came spring and with it the yen to get
up and go. Then suddenly our telephone
rang. "We'll leave Sunday if you can
be ready," said friend Les. "Let's get an
early start and we'll fly from the Mexican
border up the Continental Divide to
Canada. Can you meet me at the airport?"
After a Dallas breakfast and an El Paso
lunch on the appointed Sunday, we put
the 205-hp. Navion into a mile-high pas-
ture 40 miles from nowhere but still west
of old Silver Citv, N.M. There Bowman
gave us a quickie introduction to moun-
tain flying the easy way — we would work
up the gentle slopes by tackling the near-
by Continental Divide at a mere 7,000 ft.
elevation. But before night fell we had
climbed far north and into the rough
Sangre de Cristo range, in which we found
Eagle Nest, N.M., and its ski-run flight
strip. Back in Albuquerque we had heard
confused reports that Eagle Nest was
closed, or was too soft, or was too rough.
So we buzzed it to make sure and landed.
We came to appreciate the Navion's
short-field characteristics at this rugged
air strip, which is 100 ft. higher at one
end than the other, and has an elevation
of about 8,400 ft. above sea level. As alti-
tude and temperature go up, lift and
horsepower drop off. There's a very pre-
cise mathematical formula for this effect.
For example, at 5 5 degrees Fahrenheit an
airplane's take-off run from Eagle Nest's
elevation is increased by 260', while its
rate of climb is slashed by 80' r. That's
why mountain fliers take off downhill,
land uphill and often stay on the ground
in the heat of the afternoon.
We thought of these facts next morn-
ing while trolling for giant Rainbow trout
in the resort's picturesque lake. Then,
after a hefty lunch with the thermometer
(Continued on page 20)
"This runway af Glenwood Springs, Colorado, elevation 5,900 ft. is locoted in a nar-
row valley rimmed by sheer slopes and only a stone's throw from the Roaring Fork
River. I couldn't wait to go fishing and in only 2 minutes hod made o big catch."
"We rounded up this herd of antelope in one low-level circle, then
photographed them. The scene is on the great sage plains at 7,000 ft.
elevation between Lander and Laramie, Wyo., near the Rattlesnake Mtns.
The Ryan Navion is ideal for spotting game at low level and slow speeds."
"Taking off from Creede, Colorado, elevation 8,700 feet, temperature 62 degrees, take-off run was made in only t,100 feet.
You may note the fence immediately bock of the dust we hove kicked up. There is a road this side of that fence, so that
the first hundred feet from the fence could not be used. Flaps appear to be in full-down position but we used only 30°."
^r'^^^'^^^'^^'^M.r
fcS'^W'-*--'-'^*^-'*'-^
(Above) A small portion of the enclosed area known
as the Experimental Dept. which in effect is a minia-
ture aircraft plant all its own. Ken Pixley (below)
guides the Keller Duplicating machine around a tem-
plate to moke a special part for one of the projects.
IF your badge is in order, your pass
cleared, you may walk through the
green door marked RESTRICTED.
Through this door and behind the high
wall in the Final Assembly Building is the
department where the planes and missiles
of the future are being assembled today.
The department's title is "Experimen-
tal," but this is a slight misnomer. The
men and women who work here are not
operating by trial and error. They know
what they're doing in the field of advanced
aircraft design and manufacture, even
though the models they build are ahead
of their time in design and performance.
Within the 24,000 square feet enclosed
by the wall is practically a complete air-
craft plant in miniature. There is a ma-
chine shop, a tooling department, sheet
metal fabrication area, assembly line and
numerous other plant facilities, all func-
tioning to produce confidential or re-
stricted types of planes and missiles as
their designs are completed by Ryan Engi-
neering Department.
Like the "non-classitied" departments
of the company, the Experimental group
has its own tool planning, production
planning and production control set-up.
Work in progress is expedited by Experi-
mental's own dispatching organization.
BEHIl
«
is tvhere the planes and missiles of
the future are being assembled
today.
Only the really big stainless steel or
aluminum sheet parts which require the
hydropresses, drop hammers or other heavy
equipment are farmed out to the main
factory floor.
In the past two years the men working
under General Foreman Kenny KruU have
turned out such diverse projects as the
rocket-powered Ryan "Firebird," the Air
Force's first air-to-air guided missile; the
XQ-2, pilotless jet "drone" plane; and
Aerobee sounding rockets for Aerojet En-
gineering Corp., as well as numerous Ryan
Navion modifications and structural
changes for the F-82 "Twin Mustang"
and B-26 planes from which the "Fire-
birds" were launched during guided mis-
sile flight testing at Holloman Air Base,
Alamogordo, New Mexico.
When Krull first went to work in the
Experimental Department, 10 years ago,
it was a young, small organization, in a
small space. Since then he has seen it grow
to far greater proportions and turn out
such well-known experimental jobs as the
Ryan XFR-1 "Fireball," and its faster,
more lethal conversions, the XFR-4, the
XF2R-1 "Dark Shark" and the Model 30
XF2R-2 during the war years. With the
accent on guided projectiles and jet-pro-
(Contimied on page 22)
z?e A^/IV/O/V LOOK
During the war it w^as my privilege to develop, in
conjunction wth "The Aeroplane,** a series of
"Oddentification" caricatures of military aircraft
which were widely used to help teach aircraft
recognition. We discovered that while many do
not react altogether favorably to a subject when
it is presented seriously, pretty nearly everybody is
open to humorous approach. A good caricature
should do more than exaggerate prominent features
— it should also portray personality. And what
personality the Ryan Navion has! I found that out
when the Ryan folks asked me to look, through the
artist*s eye, at the Navion. Here's what I saw.
— CHRIS E. A. WREN
FUG^r STABILITY -
"^^^^^^ -/or Hun^ _
HOW WAS RYAN BU
ON THIS PAGE —
FINANCIAL SUMMARY OF 1949
Ji FOR RYAN PRODUCTS, OUR CUSTOMERS PAID US $15,014,564
In making these products for customers, Ryan paid
the following bills during the year:
D Cost of Human Energy paid for in Wages and Salaries $ 7,376,754
n Cost of Materials and Services Bought from Others 6,446,450
n Cost of Tools Wearing Out 195,894
(The accounting term is Depreciation)
p Cost of Payments Ordered by Government 637,414
(Federal, State and Local Taxes)
p Cost of Using the Tools of Production 358,052
(The accounting term is Profit)
TOTAL SPENT DURING THE YEAR $15,014,564
100.0'/c
49.2%
42.8%,
1.3%c
4.3%
2.4%
lOO.O^c
I
Depicted somewhot in the character of an exhaust system,
this chart shows the source of revenues and their flow into
a common $15,014,564 income pool, and how this total
income for fiscal 1949 was drown off and distributed
between payroll, materials, depreciation, taxes, and the cost
of using the tools of production. Note that neorly half of ell
the money Ryan Aeronautical Company took in lost year
was paid out for "humon energy" to employees in wages.
;iNE$$ LAST YEAR?
ON THIS PAGE —
A.
FACTS BEHIND THE FIGURES
OUR CUSTOMERS PAID US
For products of our Airplane Division $ 8,736,821
For items of our Metal Products Division 6,277,743
A total of $15,014,564
Work in the Airplane Division falls into three groups: (1) Ryan Navion personal-business planes;
(2) Manufacture of airplane components for other companies, and (3) Development and manufacture
of new experimental research-type aircraft and other products for the military services.
The Ryan Navion production and sales volume for fiscal 1949 was smaller than for 1948. Taken
alone, the Navion program resulted in a loss this past year because of the lower sales volume, which
closely paralleled the experience of all personal-business plane manufacturers as a group. At the close of
1948, 165 Ryan Navion L-17Bs were on contract for the Army Field Forces and the National Guard.
These and 220 Ryan Navions for the commercial market brought the year's total sales to 383 compared
with 48 5 for 1948.
Sub-contract work for other companies was in good volume and consisted largely of Boeing rear
fuselage sections. The company is at present bidding for a considerable volume for sub-contract work
on major airframe components for other manufacturers and it is anticipated this activity will represent
a substantial volume in 1950.
Our military aircraft research program has centered around the Ryan XQ-2 jet-propelled pilotless target
plane, which is considered to have excellent future possibilities, and the Firebird guided missile, which
was largely completed during the year. Some phases of the Firebird project are still active and, in addi-
tion, an engineering design and research project for the U. S. Navy, Bureau of Aeronautics, is being con-
tinued.
The principal activity of the Metal Products Division is the engineering and manufacture of steel
(Continued on Page 17)
To make the Employee, Stockholder and Customer "gears"
of the American industrial machine mesh properly is the
three-fold job of Management. When the machine runs
smoothly, everyone benefits. Employees get good wages;
investors get a fair return on the savings they have risked
to buy the tools of production; and customers receive
"their money's worth" in the goods produced. It takes
real management skill to serve three masters equally well.
JET PROFICIENCY
Unique among manufacturers of Jet Engine Components,
Ryan also designs, builds and flies jet aircraft.
CofnpfcsBor. Ccmbusrion Cho'nber. T'
SketO
concci
Bank
Ryan
of General Electric 1-16 jet engines on final assembly line during wortime manufacture of
FR-1 composite-engined Fireball fighters. 1-16 was first mass production engine in U. S.
Special techniques Ryan has developed with heot-
and corrosion-resistant stainless steels played
large part in developing jet engine afterburner.
ALTHOUGH widely recognized as a
pioneer aircraft manufacturer of 28
years standing, it is not so generally real-
ized that Ryan Aeronautical Company is
the only fabricator of high-temperature
jet engine components who is able to draw
upon the first-hand experience of years of
designing, building and flymg jet-powered
aircraft.
This invaluable know-how is the ac-
cumulation of hundreds of hours of actual
flight test data gleaned from engineering
and flying piloted jet planes and pilotless
rocket-powered missiles. It has been fur-
ther supplemented by working closely
with leading aircraft and engine manu-
facturers in the development of new jet
planes and power plants, and by research
conducted in Ryan's own test cells.
Ryan's jet experience dates almost from
the first development of thermal-jet power
in this country. Shortly after the Vi'hittle
engine was first brought to the United
States, Ryan undertook development and
manufacture of the world's first com-
posite-powered aircraft and the first Navy
plane to use a jet engine. From that date,
customers of Ryan's Metal Products Divi-
sion began to realize the unique advan-
tages which only a jet components manu-
(ConthiHcd on page I S )
TURBa
INLET'
EXHAL
Best qualities of j^
"Dark Shark." Get
RYAN AFTERBURNER
lows oversimplified explanafion of Ryan Afterburner. Fuel is sprayed into toilpipe where its burning is, in basic
in, like instolling o ram-jet engine downstream from the jet engine to give tremendous boost to propulsive thrust.
General Electric TG-100 turbo-prop engine on Ryan
XF2R-1. Turbo-prop gives two-way harnessing of
power, driving propeller and providing jet thrust.
Development of jet engine accessories; and new,
still restricted techniques, are conducted in this
steel and concrete test cell at the Ryan factory.
"^ROP
TURBO-JET
INLET
TAIL PIPE
iropulsion ond propeller-driving power plants were combined in Ryan XF2R-1
il Electric engines, turbo-prop in nose and thermal-jet in rear, powered plane.
Air Forces' first air-to-air guided missile, this rocket-powered
Ryan "Firebird" is designed to seek out and destroy enemy planes.
William Immenschuh, right, project engineer,
in control booth of test cell, watches in-
struments recording operation of jet engine.
"My farms located at Tehachapi and Bokersfield are 60 miles apart, and I don't know how I ran the
two of them before I got my Navion," soys Henning. "The round trip is a relaxing breathing spell."
lUU IHMD " FIRMER
THE trick in successful large-scale farm
operation, according to Ray C. Hen-
ning of Bakersficld, California, is keeping
a step ahead all the time in the introduc-
tion of new crops, new methods and new
equipment.
And keep ahead — years ahead — Ray
Henning does, thanks to the 155 m.p.h.
transportation afforded by ownership of
the Ryan Navion business plane which he
flies himself.
A recent example of how Henning got
a year's head start on the introduction of
new "Ranger" alfalfa seed is typical of
the advantage this progressive California
farmer has realized by flying his own
plane.
Late this summer Henning told his
county farm advisor that "I will fly any
place in the United States to get a supply
of foundation Ranger alfalfa seed if it
can be located and approved by the Uni-
versity of California College of Agricul-
ture Certified Seed Department."
This challenge was met by the college
and by the Kern County Farm Advisor
who located five acres of cured but not
thrashed Ranger alfalfa seed in Montana
through the cooperation of Ralph Mercer
of the College of Agriculture of the Uni-
versity of Montana, and Art Kegel, Farm
Advisor at Miles City, Montana. Mercer
prevailed upon the grower, Joe Muggli, to
thrash the seed immediately. Next day
Mercer wired Henning that 800 lbs. of
seed would be at Miles City Airport by
the time he got there — and it was. Hen-
ning left Bakersfield on Saturday and
landed at Bozeman while the sun was still
high, where he conferred with Mercer.
Next morning it was but a short scenic
hop along the Yellowstone River to Miles
City. The seed loaded, Henning spent the
rest of the day with the farmer in his
fields studying crop methods and the har-
vesting machinery developed by this pro-
Roy Henning of Ba-
^^^H
kersfield, California,
Bk .^s
has always looked
kI
for the fastest, most
efficient way to do
his large-scale form-
9HM
ing. Since 1946 No-
^ w^
vions hove helped
him plan, supervise
^ ^
and service his ex-
tensive acreages.
gressivc Montana grower. One day more
saw Henning winging his way back to
California with eight 50-pound sacks of
the extremely scarce and valuable seed
and a notebook full of new ideas.
On the trip to Montana and return,
Henning was accompanied by his teen-
aged daughter Barbara, who shared the
piloting chores with her father. Henning
not only brought seed for himself but
shared his valuable stock with four other
farmers of the Tehachapi Valley near
Bakersfield.
Henning landed at Tehachapi only a
few davs before it would have been too
late to plant alfalfa seed in the valley,
due to the approaching fall weather. As
it was he got his crop in in short order
without having to wait until the fall of
1950 and having to lose one year's seed
production, on a crop entirely new in
that region.
The Ranger seed is in especially heavy
demand because the new alfalfa has
proven to be extremely winter hardy in
the north central states, giving a late
season crop not previously obtainable in
that clime. The crop produced from this
seed for commercial hay production ex-
14
ceeds any other variety previously obtain-
able. The seed produced by Henning from
the special foundation Ranger alfalfa seed
will largely be shipped to the north cen-
tral states.
No sooner had Henning returned to
California and planted his Ranger alfalfa
seed than he was off in his Navion plane
on another "years ahead" flight — this
time to the University of Nebraska at
Lincoln to find out all the Agricultural
College there knows about Safflower seed,
a new oil seed crop taking the place of
linseed as a drying oil in paints. Henning
Navioned home the next day, as he put
it, "daylight to dark."
Getting away from his own extensive
farm operations to learn the newest
methods used elsewhere has been nothing
new to Henning, who's been regularly
getting the jump on other farmers ever
since he bought his first Navion three
years ago. But, let Henning tell it him-
self—
"I needed a weed burner hot enough to
burn weed seeds on contact. Heard of one
(Continued on page 2} )
Irrigation and crop checks are routine, minutes-long jobs for the Navion. Its sturdy tri-
cycle landing gear and full deflection flaps have put Henning down gently on fields from
278 ft. below sea level to 5,000 ft. above, on country roods (above I, grain stubble fields
and dry lake beds. When he wanted scarce "Ranger" alfalfa seed grown near Miles, Mont.,
he and his daughter, Barbara, flew 1,300 miles after the eight 50-lb. sacks shown below.
We are constantly learning from the many
letters received from Nation owners of the
interesting and varied ways in which they
are using their planes. Below are just a few
examples of Navion utility recently reported.
More will follow in future issues. You, too,
are invited to send us a photograph of your
Navion with a description of the manner it
is helping you for business and pleasure. Ad-
dress Editor, Ryan Reporter, Lindbergh Field,
San Diego 12, California.
CATTLEMAN KEEPS TAB ON STOCK
AND THREE OFFICES WITH NAVION
^L_3
Well-known wherever cattlemen congre-
gate is the rugged Ryan Navion belonging
to Tex Condon, operator of the Washburn
& Condon Live Stock Agency.
Tex uses the ton-colored plane to keep
things humming at his three offices in Los
Angeles, Stockton and Phoenix. Any cattle
sole or show "is just next door" when he
goes by Navion.
Flights to eastern markets are omong his
favorites, hie also flies to check ranges ond
inspect stock.
Each year, the Navion lands in o pasture
alongside on old Arizona ranch house to
enable him to attend the Southwest's famous
Yavapai calf sole. Tex auctions off calves
contributed by members of the Yavapai
Cattle Growers Association, with proceeds
going to support the American Notional Live
Stock Association and similar groups.
V. F.W. COMMANDER AVERAGES
20 HOURS FLYING TIME A WEEK
Commander-in-Chief Clyde A. Lewis of
the Veterans of Foreign Wars reports he is
averaging 20 hours flying time each week
in the "Spirit of the V.F.W.," his organiza-
tion's trim Ryan Navion.
During o recent five-week period he flew
over 15,000 miles on on extended air tour
that took him as far west from his Plotts-
burg. New York, home os Phoenix ond Los
Angeles.
"The Novion's superb performance has
helped me corry out my executive duties in
o manner far beyond my fondest expecta-
tions," he advises. "I am able to get
directly to the smallest towns as well as the
big cities to be at meetings, give speeches
ond attend to V.F.W. business.
"Typical of the Novion's dependable per-
formance was the experience I had not long
ago at Williston, North Dakota, during one
of my tours of the Central States.
"We hod to land in the dark and the
field was nothing more than a glorified cow
posture with o smoll battery of lights to
mark the runway. But the sure-footed Nav-
ion made the landing without incident and
we were quickly on our way to the local
meeting."
NAVION AIDS MISSIONARY IN
EVANGELICAL WORK IN BRAZIL
A Ryan Novion is helping Robert Standley,
evangelistic missionary for the Foreign Mis-
sion Board of the Southern Baptist Conven-
tion, to carry the Gospel into the heart of
Brazil.
Standley took delivery on o new Novion
at the factory in January and flew it to
his headquarters at Fortolezo in the Bra-
zilian State of Ceoro, north of the Amozon
River.
Equipped with o stretcher installation,
the plane is a ship of mercy, used to provide
emergency medical service to inhobitonts
of the interior as well as to corry mission-
aries to the various villages where they
preach.
As aviation odvisor to the Foreign Mis-
sion Board, Standley surveys the states of
Brozil to determine in which areas addi-
tional oircroft could be used effectively.
With the Navion — which he chose from
all four-place croft because of its speed,
ruggedness and rough field operating quali-
ties — he figures that one missionary couple
con do the work ordinorily assigned to five;
in one year one couple con do what for-
merly took them five years.
RUGGED NAVION IS NEW MEXICO
RANCHERS' LINK TO CIVILIZATION
Until o fast-climbing Navion first thrust
its nose over the Copperas Mts., Dawson
"Doc" Campbell and his family were isolated
deep in the Gilo Notional Forest of South-
western New Mexico, five hours drive from
the nearest post office.
"Now, a Navion reaches us all the way
from El Poso, Texos, in on hour and 20
minutes," Campbell explains. "Navions work
out best, too, for bringing in hunters and
fishermen to our Gilo Hot Springs Ranch
becouse they hold four people with lots of
equipment, and still get safely over the
7,500-ft. mountain rim which surrounds
us.
"Small planes have to circle to climb
over the Copperas, but a Navion just delib-
erately scoots over without looking bark!"
Hunters with their hearts set on deer,
bear and wild turkey, land on a home-made
strip that Campbell put in just before the
lost seoson. Short, yet big enough for the
Navion, the field is located 5,400 feet above
sea level.
MICHIGAN GEOLOGISTS STRIKE OIL
WITH HELP OF RYAN PLANE
Norman L. Stevens, Bangor, Mich., ond
his staff of geologists recently discovered
two important new oil fields — the "South
Lee" of Allegan County and the "Geneva"
of Van Buren County, Mich. — thanks to
preliminary geophysical surveys mode from
their Ryan Navion.
The procedure for searching out oil be-
gins with 0 low flight over the regions being
surveyed. Radio beams are sent out against
the eorth's surface from o special transmit-
ting device installed in the Navion.
Sensitive receivers in the plane pick up
the beams as they ore bounced bock. Meas-
uring instruments then determine the beam
intensities in a way that tells geologists —
three of whom usually moke each flight —
where faulting, fracturing or other irregu-
larities exist.
Ground crews ore subsequently dispatched
to the locations in question to make a de-
tailed study with Gish-Rooney Resistivity in-
struments.
"Besides our survey (lights, there ore
many trips bock and forth omong the three
offices in Bangor, Mich.; Wauseon, Ohio
and Winsted, Conn.," says Stevens.
"As many as 12 of our staff use the
Navion regularly. When they aren't out on
o business flight, the ship's probably being
used to fly clients to an oil field, where we
land in the rough right at the well site."
16
products used as accessories for aircraft engines. These now
fall into two basic divisions: (1) Exhaust systems and other
items for conventional piston-type engines; (2) Components
for the newer type gas turbine jet-propulsion engines.
For piston-type engines, Ryan has been a leading producer
of exhaust systems, heat exchangers, anti-icing equipment and
similar installations for the past 12 years. Our exhaust systems
products are standard equipment on a major portion of today's
most modern commercial and military airplanes, particularly
the multi-engine types.
Jet engine parts and accessories represented a larger propor-
tion of the total volume of the Metal Products Division than
in the prior year and this trend is expected to continue as
increasing emphasis is given this newer type power plant.
Among Ryan fabricated jet engine parts are tail cones, struts,
combustion chambers and tail pipes. The engine parts are pro-
duced for the engine manufacturers and the tail pipes for
the airframe builders.
B,
COST OF HUMAN ENERGY paid for in
WAGES AND SALARIES $7,376,754
The wages and salaries of Ryan employees take 49-1/5 cents
of every dollar paid us by our customers.
The earnings of Ryan employees have increased 87 percent
since 1940 to the present $1.50 per hour average for produc-
tion workers. This rate of increase is somewhat greater than
the area cost of living rise during the same period and means
that Ryan workers have a considerably higher standard of
living than they did ten years ago.
In addition to the wages paid directly to each Ryan em-
ployee, the company made substantial "fringe benefit" pay-
ments, such as life insurance, weekly sickness benefits, hos-
pitalization, surgical benefits including dependents' coverage,
paid vacations, holiday pay, rest periods, social security and
retirement. The cost of these benefits paid by Ryan amount
to an additional 7c per hour per employee.
You may be wondering how wages compare with dividends.
For every dollar paid out in dividends in 1949, $187.30 was
paid out in wages.
Wages and salaries paid to Ryan employees buy homes and
furniture, education, insurance, food and clothing — - help make
local business prosper.
As one of the large employers in San Diego, Ryan's
$7,376,754 payroll last year was, for the most part, spent
here and added to the high level of prosperity and standard
of living most San Diegans enjoy.
c,
COST OF MATERIALS AND SERVICES
Bought From Others $6,446,450
The greater part of this more than six million dollars was
paid by Ryan to a broad cross-section of industry which fur-
nishes materials such as steel, aluminum, engines, instruments,
paint, castings, etc., and services such as heat, light, gas, print-
ing, telephones and the many other daily needs of a large
factory.
The money for materials is spent in practically every state
and helps to make better business and more jobs in every sec-
tion of the country. Many of the services we buy are furnished
by local firms and contribute to the welfare and prosperity
of the San Diego area.
To make certain that we "get our money's worth" and that
the company's "cost of living" is kept within bounds, every-
thing we buy is handled through the purchasing department.
It would be a simple job to buy the lowest priced product or
service. But such a buying policy would make it impossible
for us to maintain Ryan quality standards. Instead, we search
out every possible source of supplies that meets our quality
standards, and then buy from the firms that offer the best
price and best delivery. Every dollar thus saved becomes
another dollar available to those who work here and to those
who have provided the tools of production.
D
COST OF TOOLS WEARING OUT $195,894
When Ryan signed contracts with General Electric last year
to build important components for the J-47 jet engine we
did not have all of the equipment needed to produce the tail
cones, combustion chambers and other assemblies. We had
to buy many new machines and tools. Typical of these is the
Billiard Turret Lathe which cost $21,} 00.
We estimate the new Billiard lathe will last 10 years. We
base this estimate on our knowledge of the machine and how
we will use it, and on the advice of the company which built
the lathe. Therefore, we plan to set aside 1,10 of the cost
($21 }0 each year) for the next 10 years. When we need a
replacement in 19 59, the money to buy a replacement machine
will be on hand.
This same type of reserve fund must be set up for each
of the machines and tools we require. During the year, we
put $195,894 into this fund.
But suppose we had not put aside this money? What would
happen to the jobs of those whose work is directly connected
with the tools which will wear out this year? How much
would all other wages have to be cut if the work these tools
did for us had to be bought outside from some other com-
pany? What chance would Ryan have, with obsolete machines,
to compete against other companies in obtaining new business?
As it was, the $195,894 was inadequate for our needs. Dur-
ing the year, we had to buy $406,054 additional equipment,
requiring $210,160 extra which was paid for out of earnings.
E,
COST OF PAYMENTS ORDERED
BY GOVERNMENT $637,414
Ryan Aeronautical Company had to pay Federal, State
and Local governments the equivalent of approximately $27.00
per month for each employee.
Corporation taxes are at the rate of about 3 8 cents of every
dollar of the company's gross income. In spite of the designa-
tion "Corporation," these taxes are paid, not by corporations,
but by the customers who are the source of corporation in-
come. In determining the proper selling price of the Ryan
Navion, for example, we must calculate our taxes in advance
and make them part of the retail price to our customers.
This is true, even though the tax law says that taxes "must
not be passed on to the customer." There is no possible way to
obey such a law, because the customer is the only source of
the Ryan Aeronautical Company's income, just as you the
taxpayer are the only source of the federal government's
income.
In the role of tax collector, Ryan relayed to Federal, State
and Local governments $637,414, which we in turn had re-
ceived from our customers.
These taxes are spent for the support and services of gov-
ernment — national defense, public safety, schools, hospitals,
(Continued on page 19)
17
JET PROFICIENCY
(Continued from page 12)
facturer who also flies jet planes could
offer them.
Staggering design problems had to be
solved to produce the composite-engined
Ryan FR-1 Fireball. It required teaming
the entirely new jet power with the con-
ventional piston-type in one compact,
deadly fighter. Other obstacles arose be-
cause the Fireball was the first carrier-
borne jet aircraft and the first tricycle-
geared airplane to be operated with the
catapult and arresting gear of aircraft
carriers. Only by establishing a well-
integrated engineering, test and produc-
tion team was it possible to meet the basic
problems and successfully build the Fire-
ball.
Following fast in the jet wake of the
Fireball, Ryan developed the XFR-4,
XF2R-1 and XF2R-2 Navy jet fighter
planes for carrier use. These experimental
aircraft were logical steps in harnessing
the swelling power of the new jet engines:
the General Electric 1-16, the Westing-
house 24-C and the G. E. TG-100, the
latter a gas turbine driving a propeller.
The XF2R-1 "Dark Shark" was one of
the original test aircraft for America's
first turbo-prop engine. This airplane
made the first cross-country flights ac-
complished with turbo-prop power and
provided much of the flight test data for
developments which have since transpired.
Working with NACA, Ryan developed
the FR-4 model to conduct much of the
basic research on flush-entry ducts for jet
powered planes. Results of this research
are showing up in many of the new mili-
tary jet planes.
Ryan engineers tackled another un-
charted area of aviation when the Ryan
Afterburner was designed and built to
give added thrust to jet engines. Here,
the most critical problems of volcanic
temperatures and combustion were en-
countered because of the tremendous
amounts of fuel which the Afterburner
is able to consume. Metallurgists of the
Ryan Engineering Laboratory worked
closely with the test cell crews on this
project because of the new frontiers which
were being explored in the use of heat-
and corrosion-resistant alloys.
A dramatic example of exceptional
team-work, involving all branches of avia-
tion science and flight research was the
development of the rocket-powered Ryan
"Firebird" air-to-air guided missile. This
uncanny dart of destruction was designed
to quickly detect the presence of the tar-
get when released from its "mother plane"
and "home" on it by means of an elec-
tronic "brain." Electronic technicians.
metallurgists, aerodynamicists, rocket-pro-
pulsion experts and many others coordi-
nated their work with results of actual
firing tests made at the Air Force research
base at Alamogordo, New Mexico.
Newest Ryan projects in the applica-
tion of jet propulsion to aircraft are the
XQ-2 pilotless target plane and an un-
specified research program for the Navy's
Bureau of Aeronautics. This much, how-
ever, may be said about the XQ-2: It is
less than half the size of a standard jet
fighter plane, is designed for high speeds
and remote control operation and will be
used as a robot aerial target drone for
interception, aerial gunnery and anti-
aircraft training by the Air Force, Navy
and Army.
In the highly-specialized field of devel-
oping and manufacturing components for
powerful jet engines, gas turbines and
rockets, Ryan has achieved smooth-work-
ing liaison between its own technicians
and those of engine and aircraft companies
for which it builds parts. But, importantly
and uniquely, only Ryan is able to "back-
stop" its Metal Products experts with the
vast experience of its own Airplane Divi-
sion and that group's knowledge of de-
signing, building, testing and flying jet-
powered aircraft.
QUOTED
BRIEFLY...
And To
The Point
Too few of IIS hare the ability to put into
ti'ords some of the basic truths of America's
greatness. When the editors run across a par-
ticularly potent phrase, we like to pass it
along to Ryan Reporter readers. For example:
"Big Government is growing bigger. Big
Government is more dangerous than Big
Business. Little governments can regulate
big business and the United States govern-
ment can punish those who violate the
laws against monopoly, but it is difficult
to regulate Big Government."
— James F. Byrnes,
Former Secretary of State
"I am not happy when I see government
slipping back into deficits as a way of
life in a period when production and em-
ployment are high, instead of putting its
fiscal house in order and husbanding re-
serves to support the economy if less pros-
perous times overtake us."
— Dr. Edwin G. Nourse
Former Chairman of the
President's Council of
Economic Advisers
"Dictatorship can compete with dicta-
torships and a free virile democracy can
outpace any such in the long pull. But
a people bent on a soft security, surrend-
ering their birthright of individual self-
reliance for favors, voting themselves into
Eden from a supposedly inexhaustible
public purse, supporting everyone by soak-
ing a fast disappearing rich, scrambling
for subsidy, learning the arts of political
logrolling and forgetting the rugged vir-
tues of the pioneer, will not measure up
to competition with a tough dictator-
ship." — Dr, Vannevar Bush,
Carnegie Institution of Washington.
$500,000 IN NEW MANIFOLO
AND JET ORDERS RECEIVED
New Metal Products business totaling
$500,000 for Ryan manifolds and jet
engine parts has been contracted for in
the past few weeks.
Approximately a quarter of a million
dollars of new business has been placed
by General Electric Co. for additional jet
engine components, supplementing the
large volume of exhaust cones, combustion
chambers and transition liners now in
production.
New exhaust manifold system business,
also amounting to about $2 50,000, has
been received from the U. S. Air Force
for a number of multi-engined bomber
jnd cargo planes.
COMPANY EXECUTIVES RETURN
AFTER BUSINESS TRIPS EAST
Most of Ryan's large group of travelers
were "on the road" last month, calling
on the military services and customers
throughout the country, but are now back
at their regular desks.
Leading the parade was President T.
Claude Ryan with visits to Washington,
Wright Field and other aircraft procure-
ment centers. While in Washington, in
company with Sam C. Breder, Sales Man-
ager, Ryan had conferences with Defense
Secretary Johnson, Air Secretary Syming-
ton, Assistant Navy Secretary Kimball,
Air Force Generals Rawlings, Wolfe,
McNaughton and Brandt, and Admirals
Price, Cassidy, Pride and Harrison.
Ryan's eastern and mid-western Metal
Products representatives. Rod McDonough
and James Stalnaker, visited the home
plant at San Diego for several weeks of
engineering and production conferences.
Stalnaker accompanied Breder when the
latter left on an extended tour of eastern
aircraft activities.
18
farm subsidies, "free" education and medical services, etc.
But nothing which comes from the government is, in fact,
"free." Taxes collected from the people — from you and me
— are the government's only source of revenue.
F.
COST OF USING THE TOOLS OF PRODUCTION:
Paid in Dividends to 1500 Tool
Providers $ 39,384
Re-invested in the Business 318,668
$358,052
Just what "tools" does this item of expense cover? It in-
cludes far more than power tools like hydro-presses and lathes,
and hand tools like sheet metal shears, hammers and cleco
fasteners. It includes buildings, offices, lift trucks, step ladders,
stationery, ditto machines and everything physically required
in our work.
Tools and facilities provided by the stockholder-owners of
Ryan Aeronautical Company to do the job, through owner-
ship and rental provisions, average approximately $5,750 for
every employee. These owners, the stockholders, could have
spent their money in other ways: on homes, vacations, auto-
mobiles, etc. Or, deciding to invest in tools, they might have
invested in the tools of some other corporation. Instead, they
let Ryan have their money in the belief that the money could
be "put to work" here to provide some reasonable return for
the risk of their savings.
You may wonder that this item, called "profit" by accovmt-
ants, is identified here as a "cost." It varies in size from year
to year. It cannot be paid until all other costs are paid. In
a year of loss, all the money from customers, plus reserve
funds belonging to the owners, must be used to meet the costs
of payrolls, materials, taxes, depreciation, etc. But Profit is
a cost. To believe otherwise is to assume that our tool pro-
viders are so charitable they would give each of us a $5,750
gift of tools with which to earn our living and expect nothing
in return.
Rarely is the entire cost of using the tools paid directly to
the stockholders who provide them. A part of it is paid in
dividends. The remainder, with the owners consent, is rein-
vested in the business to pay for expansion and emergencies.
For every dollar due the owners this year, lie was paid in
dividends and 89c reinvested.
Over a period of years the funds Ryan stockholders have
reinvested in the business have bought new machines and
buildings to keep our plant modern so that, in competition
with other companies, we can get our share of the business.
On the company's balance sheet the accountants list the amount
reinvested as "Earned Surplus." The common meaning of
surplus is "that which remains when use or need is satisfied."
Perhaps this is why the term surplus, in referring to a com-
pany's financial statement, is so misunderstood. The "need"
of industrial firms for "surplus" funds is never satisfied. They
are, in fact, essential to growth and to stability.
Surplus too often suggests idle money, stored away in a
vault, which stockholders are hoarding. Nothing could be
farther from the truth. A real example of "surplus" is that
$21,300 Bullard turret lathe.
The next time someone suggests that the Ryan company's
surplus ought to be "split up," remember that it wouldn't be
money but tools which would have to be split. Remember,
too, that 7 out of 10 Ryan employees have employment here
today because a surplus was available to build the company
up to its present size and facilities. Those seven ought to
have a good answer for any mis-informed critics who want to
take the company's surplus.
MORE mm Emm
mmm on order
With delivery this month of the 50th Ryon-built aft
fuselage section for Boeing C-97 Stratofreighters and 377
Stratocruisers, receipt of a re-order for additional units has
been disclosed, assuring re-octivotion of this assembly line.
The new contract with Boeing Is for approximately three
quarters of a million dollars and calls not only for the 30-
foot long C-97A aft fuseloge sections but also for cargo
doors and for all the floor beams for the additional number
of Boeing military cargo planes to be built. Production will
get under way first on floor beams, as these must be supplied
to Boeing for the other sections of the fuselage which ore
built at the Seattle plant.
New Field Entered By Ryan Starting
Worl( on $750,000 Wing Tanl( Order
A new field of airframe components manufacture has been
entered by Ryan Aeronautical Company with the closing of
contracts for the design and volume production of external
wing tanks for military planes.
Preliminary work on the three-quarters of a million dollar
contract has been under way for some time in the engineering
department, research laboratory and experimental department.
Due to security restrictions Ryan is not yet at liberty to dis-
close details of the new order, nor the military airplane for
which the tanks are to be manufactured.
Requirements for the external wing tanks were outlined
by the prime manufacturer, but Ryan will do the actual design
and engineering. Possibly the largest tanks ever designed, some
idea of their size may be gained by the fact they will be larger
than the fuselage of Ryan's popular four-place Navion per-
sonal-business plane.
Production on the tanks, on the basis of present schedules,
will continue well into 1951.
19
OCCASIONALLY IT'S "EASY GOING"
The old adage about "all work and no
play . . ." Is occasionoily applied when vis-
itors arrive in San Diego for conferences at
the Ryan plant on production. Recently Gen-
eral Electric executives from the jet engine
plant at Lockland, Ohio, hod a bit of free
time to tour the harbor in T. Claude Ryan's
pride and joy, "Easy Going." Aboard the
cobin cruiser (1. to r. ) are Ryan; Claude
Auger, chief engineer at Locklond; Paul
Nichols, production manager at the G. E.
plant; Sam C. Breder, Ryan sales manager
and James Stalnoker, Dayton representative
for Ryan.
FLYING THE HIGH WAY
(Continued from page 5 )
at 5 5 degrees, we thought about it some
more as we closed the Navion canopy for
take-off. The ground was soft from morn-
ing showers, iDut we would benefit from
the downhill slope. Then came the sur-
prise. Loping down the mountain, the
Navion broke ground after a run of only
1,400 ft. Climbing out, however, was
something else again. Handicapped by al-
titude and temperature, the Navion's rate
of climb was still a generous 200 fpm.
That's above the average, but Bowman
held the nose down to build up 100 mph.
before making a 180 to regain the slope
and slide up its grade with the aid of ris-
ing air currents. Half way up the crest
of the 12,000 ft. ridge we were climbing
900 fpm.
On many such strips at altitude, han-
dicapped by soft ground, large rocks and
chuck holes, we came to admire the de-
sign behind Navion performance. In addi-
tion to short-field excellence, we found
ourselves thankful for the nosewheel and
for all that cabin visibility, without which
terrain flying in the mountains — essential
for best utilization of slope currents —
would be less efficient and more hazardous.
These two features are usually taken for
granted. But up on top of the world where
we were they took on realistic values.
Storms dogged out flight path or we
would have made Leadville, Colorado,
whose air strip is pretty close to 10,000
ft. above sea level. Dodging thunderstorms
until we were within five minutes of our
target, we found the biggest thunder
buster of all had squatted right on Lead-
ville for the afternoon. So we veered away
to our left and struck out for Montana
beyond the mighty Tetons.
But not before putting into Creede,
Colorado, for an impressive Navion dem-
onstration at an airport with an elevation
of 8,700 ft., which is higher than Eagle
Nest. Its turf strip is table-flat compared
with the Eagle Nest grade and to make
matters worse the temperature was up to
62 degrees — enough to slash our rate of
climb. Then, too, the altitude-tempera-
ture chart indicated that our take-off run
would be tripled. Actually, the Navion
got off the ground in only 1,100 ft. — .^00
ft. shorter than at Eagle Nest. We went
back in and tried it again. And a third
time. Then we found the answer. Our
gross was about the same. But we were
benefitted by greater lift in the air cur-
rents, which were rising up through the
distant valley before reaching the flat air-
port. On our departure. Bowman emu-
lated the birds by hugging the steep
mountain walls and in 10 minutes from
take-off we had climbed 5,000 ft. above
the field to slide the Navion across a ridge
at 14,000 ft.
Far north and abreast of the jagged
Tetons, just before crossing into Montana
from the Jackson Hole country, thunder-
storms completely blocked out path up
the Divide. So we crossed over to the
Eastern slope through pristine wilderness
and along vast flat tops never trod by
civilized man, to land at Cody, Wyoming.
After a couple of days in the Big Horn
visiting Bowman's hunting lodge near
Cody, we charted a course for home. But
the 1,100-mile return flight seemed too
flat and dull, so we wheeled the Navion
off at intervals for a close-up look at such
things as the glaciers behind beautiful
Lander, Wyoming; the thousands of
pranghorn deer which animate the 7,000-
ft.-high sage plains just outside of the
Rattlesnake Mountains on the way into
Laramie, and Estes Park's picturesque
flight strip in the scenic heart of Colo-
rado.
We're going to do that trip again — all
the way up the Continental Divide into
British Columbia. There are some meadows
up around 12,000 ft. where we want to
land and camp while camera-shooting
some big game which we spotted in nearby
crags — huge deer and elk and two of the
greatest mountain sheep, both with full
curls, we have ever seen. We'll do it in a
Navion, too, and the airplane Les Bowman
and I take into the high wilderness will be
far and away the best mountain ship ever
offered to the public. It'll be the new 260
Super Navion. Bowman has been selling
it for months — not from hearsay but
from tests he and Doc (Brief Case) Sloan
ran on the prototype.
They found a strip at an elevation of
8,200 ft. behind Denver near Granby,
Colorado. At full gross of 2,8 50 lbs., they
report breaking ground in only 900 ft.
The 260's sea level rate of climb is listed
at 1,2 50 fpm., but Bowman swears it has
made 1,400 fpm. at 105 mph. Be>ond all
this, it becomes a champion altitude per-
former in speed. Whereas the added horse-
power gives it 12 to 14 mph. more speed
than offered by the 205-hp. Navion at sea
level, it is actually .^2 mph. faster when
flying at 14,000 ft.
When Bowman saw the prototype do
such things, he raced for a ranch in East-
ern New Mexico where he demonstrated
it to a prospect with an unmiproved flight
strip at an elevation of 6,5 00 ft. '^"ith
two persons aboard, full tanks including
the auxiliar\' and Doc's brief case, plus
baggage and camera equipment, he took
stepped it off himself. He's taking one of
the first 260's to be delivered in March,
20
LST WITH WINGS
(Continued from page 3 )
atmosphere. The other six were routed
into two semi-collectors which pipe the
gas to adjacent locations.
Another unusual feature of the C-124
exhaust systems is the metal itself. It is
known as "Uniloy 19-9DL." This is a new
material which has been pioneered, in its
application to aircraft exhaust systems by
Ryan.
An exclusive engineering feature Ryan
has employed in the Globemaster II ex-
haust system is the "Ball-and-Socket," or
universal-type, joint. These flexible yet
leak-resistant joints are installed on the
individual stacks and the semi-collectors
where they are attached to the engine
cowl. By this means, the mighty pitch and
yaw of the engines, the torsional rotation
caused by tremendous power surges, as
well as the expansion due to temperature
changes, are absorbed by the flexible joints.
Smoother and more comfortable flight can
be attributed to this additional contribu-
tion to "floating power."
By the close preliminary teamwork be-
tween Douglas and Ryan engineers, the
problems encountered in the designing of
the C-124 exhaust system were minimized.
Though designed for the world's most
powerful piston-type engine and the larg-
est production transport airplane, it incor-
porated some of the smallest manufactur-
ing tolerances ever attempted for this type
of fabrication. In spite of this fact, and
the terrific heat imposed by this mighty
power plant, Ryan's exhaust manifolds
have proven up to the job required of
them.
VOL.
R
1 MAR. 8, 1950 No. 2
Published By
yan Aeronautical Company
Lindbergh Field
San Diego 12, California
France
Robe
Willi!
D
Wil
s L. Kohl, art and production editor
rt F. Smith, Navion news editor
m P. Brotherton, technical editor
on Doerr, chief photographer
liam Wagner, editorial director
PLANT TOUR
Unfortunately we don't have the opportunity to show many readers through the Ryan
factory^ but we can ask you to join us in this column while we go through the plaitt
and meet some of the people who help make Ryan a better place to work.
BOOTS AND BUSTLES are in order for
the 35 Ryan couples who have taken up
the latest craze of Square Dancing. Ac-
cording to Bob Fullsrton, President of the
Boots and Bustles Club, all Ryan em-
ployees and their friends ore welcome to
\he Wednesday night sessions at the
Recital Hall at Balboa Pork. Beginner
classes start at 7:00 p.m. with Win
Alderson of the Laboratory as caller. By
8:00 p.m., you're all set to swing your
partner with gusto. Ralph Haver, club
vice president, and OIlie Olson, secretory-
treasurer, admitted they were skeptical
at first, too, but now they swear by
square dancing for what ails you.
WOODARD TAKES THE CUE. As just
about the handiest man in these ports
with a cue, George C. Woodard, executive
vice-president, has again come out on top
in the Son Diego Club's annual billiard
tournament. With 1 5 wins to his credit
and only 3 losses, Woodard became Club
Champion for 1950.
THREE FLYING DUTCHMEN got to-
gether on the occasion of Peter van der
Woiide's recent factory visit. Turning out
to give the Ryan Navion distributor from
Pretoria, Union of South Africa, his first
look at the Navion assembly lines were
Will Vondermeer (I.), General Super-
visor of the Engineering Laboratory, and
John van der Linde (r.). Airplane and
Fabrication Superintendent. With two
such guides, van der Woude said he felt
right at home even though so far away
from the Dutch atmosphere of his country.
TURKISH DELIGHT. Whether or not the
Turks were delighted we're not sure, but
we do know a traveler arriving recently
at Ankara was pleased and surprised to
see 0 Navion as he alighted at Yesilkoy
Field from a Pan American Clipper. The
traveler was Keith Monroe, editor of the
original Ryan Flying Reporter, our war-
time company magazine, now a prominent
free-lance writer. Apparently, he's on a
European tour seeking new magazine
material.
The Navion? Monroe writes, "I was
too cold to stand around and ask ques-
tions. There was a wind blowing from
Siberia and I'd just left the desert heat
of Karachi, India." Must hove been one
belonging to the Army Field Forces in
occupied Europe, to on American military
mission, or to the Government of Greece.
Or, perhaps one of the many European
business men who own and fly Navions in
their travels.
IF THE SHOE FITS ... and it did fit
Paul E. Gongaware of Manifold Small
Ports becoTjse he was the lucky winner
from numerous entries in the Safety Shoe
Contest. His guess of 3078 lbs. pressure
to break the toe of a safety shoe was the
closest to the 4100 lbs. pressure it did
take. Consequently, Gongaware is now
wearing his free pair of safety shoes.
You may hove o pair, too, at a reduced
cost without having to guess anything.
See M. M. Clancy, Safety Engineer.
CITIZEN
ANDREW
e = 1
2 I V
.7 + 1 OD
This relatively simple formula is only
One of the hundreds appearing in the
just-published 60-page NACA tome on
disturbed airplane motion authored by
Ryan's chief oerodynamacist and newest
American citizen, G. Andrew. Took him
two years to write it, too, and we con
understand why.
"Andy" hod another, longer middle-
European lost name which he dropped in
November when he received his final
papers.
It's been a long, devious path to Amer-
ican citizenship Andy has trod since the
day ten years ago he beat Hitler out of
his native country, where he was a noted
aeronautical scientist.
After serving as on officer in the
French Air Force, Andy crossed the chan-
nel to England when Paris fell, to join
the Royal Air Force and there sow the
blitz through. Then followed technical
work in Canada with industrial firms and
finally admittance to the U. S. in 1944 by
special permission of the Army and Navy.
He's been at Ryan the past three and
0 half years.
Ulith nauion SalEsmen
15 NAVIONS SOLD IN 15 MONTHS is the record of Jack Riley, Shreveport, Louisi-
ana, dealer under General Aeronautics. Delivery olready completed on his first 1950
DeLuxe 205 to the Hycolog Company, Shreveport oil well servicing firm, Jack isn't
losing any of the selling momentum which made him one of 1 949's outstanding
Ryan Navion representatives. Jack currently is opening new offices at the Shreveport
Municipal Airport, emphasizing accommodations for Navion owners which are in
keeping with the luxury-type planes they fly.
THOSE WHO HEARD the National Broadcasting Company's recent on-the-spot
description of floods in Central Indiana, as made from a plane in flight, will
be interested to know that the broadcasting ship was a Ryan Navion, piloted
by Don Hood, Southern Ohio Aviotion's dealer in Indianapolis. Don supplied
the Navion and his services to Station WIRE for the emergency coverage. An
announcer and engineer accompanied him over the disaster zone to record the
event. During a two and a half hour period, they covered a 300-mile area.
SWISS APPRECIATION OF THE RYAN NAVION'S superb high altitude performance
parallels that of pilots who fly the American Rockies. That's the opinion of Technical
Manager Warnsi of Air-Import Corporation, who is seen here delivering HB-ESE to
its purchaser, Georges Filipinetti, at Comtrin Airport, Geneva. Alpine heights, he feels,
present the same lofty take-off problems that the Navion has proved it can handle
so well during operations in the mountainous sections of North and South America.
Air- Import is the Ryon Navion dealer for Switzerland under Anco, European dis-
tributor.
Filipinett
Warnez
NEW FAME IS COMING TO THE RYAN NAVION and to the luscious shrimp, gumbo
and bisque of Louisiana, because an alert Ryan Navion distributor saw the possibili-
ties in putting planes and food together for better business. From the Baton Rouge
headquarters of Louisiana Aircraft, dynamic Bill Eberhart now delivers by Navion a
selection of 12 Louisiana sea food delicacies, all bearing the copyrighted "Flying
Chef" label which pictures a French Chef at the controls of a red Ryan Navion. Is
business good? Bill's answer is the network of Louisiana stores he serves on a large
scale and his ever increasing air deliveries to California, New York and Florida.
BILL FRASER, MANAGER OF CLEAR RIDGE AVIATION
in Omaha, the newest Ryan Navion domestic distributor,
hos picked up his first DeLuxe 205 demonstrator and already
has the boll rolling for increased Navion sales in the
Nebraska- Iowa region served by his organization. Oscar
Cooke, founder of Clear Ridge, and himself the owner of
three Ryan Navions, accompanied Bill to San Diego for the
important delivery. The DeLuxe model was the first to leave
the factory with the new 1950 Gala Green finish.
PLEASANT FLYING WEATHER is bringing out the air travelers in big numbers.
Catching the full spirit of the season, at least two Ryan Navion dealers are planning
exclusive Navion parties for flights to California and Texas. Tommy Metcalf of Toledo,
Ohio, is getting together an airavan of six Navions for the jaunt to San Diego and sev-
eral days' relaxation in Southern California. Jack Riley, Shreveport dealer, is arranging
a 10-Navion trip to Tex Anderson's Circle R Sky Ranch near Son Antonio. "Plane
owners enjoy company," is the way Metcalf puts it. "They like the fellowship that
exists among pilots as within no other group. Add to that o desire to 'really go places'
in their planes and you have the reason why Novion-fleet flights ore so successful."
HONORABLE MENTION. Mallard Air Service's new Executive Aircraft Center
at Teterboro, N, J., sent 1950 business flying to a wonderful start. Arthur God-
frey and Gill Robb Wilson, aviation editor of the New York Herald Tribune,
teamed up to see that dedication ceremonies — attended by a host of celebrities
— went off in grand style. . . . First of the 1950 Ryan Navion DeLuxe 205
demonstrators was taken by Carolina Aeronautics, distributor in Henderson-
ville, N. C. The one and only Koddy Landry ferried the Ceramic Red beouty
East. . . . Delivery of a new Ryan Navion to the Veterans of Foreign Wars has
earned Aviation Consultants, Inc., a gold star on the Navion sales honor roll.
BEHIND CLOSED DOORS
(Continued from page 7 )
pel'ed planes following 1945, the depart-
ment has channeled its energies into those
highly technical fields. In 1948, a special
steel-reinforced concrete test cell was
built at the factory, from the designs of
William Immenschuh, Project Engineer,
in which some of the products of the
Experimental Department have been put
through their paces. At the moment the
concrete and steel building is being used
for highly confidential work involving
new aviation concepts in a U.S. Navy
Bureau of Aeronautics project. Here, too,
the development work on the Ryan jet
engine Afterburner was conducted.
Typical of the "Aircraft-plant-in-
miniature" operations of the Experimental
group was the recent fabrication of the
XQ-2, high-speed, jet target plane.
First, designs in the Engineering De-
partment were hashed over by tool plan-
ning personnel from Experimental. Pur-
pose of these sessions was to give the engi-
neers some of the shop's ideas and sugges-
tions to facilitate the building of the tar-
get. From the rough sketches and ideas,
the tool planning group was able to pre-
plan its own part of the project before
the release of final drawings started the
pilotless drone plane into production.
Tools for building the plane were Ex-
perimental's first step. Orders went out
to its own machine shop to build them.
Heavy jigs were made in the main fac-
tory shops and returned to Experimental
for final use.
After the necessary tools for any one
part were ready the actual manufacture
of that particular part began. The stain-
less steel, aluminum and magnesium sheets
were formed on the stretch press. After
all the parts for a particular assembly
were completed, the XQ-2 was ready for
assembly.
The first model was a wind tunnel and
static testing version. Results of the in-
quiries into its potentialities led the Air
Force, Army and Navy, under whose
joint aegis the project is being completed,
to increase the order.
Experimental has other jobs b.'side the
building of the newer type of aircraft and
missiles. Most important is the modifica-
tion of these types after testing points the
way toward improvement. The First
XQ-2, like the first "Fireball," and "Fire-
bird," underwent modifications. Anything
as fluid as aircraft design, what with the
rapid, almost daily changes in tactical
concepts, powerplant installations and
electronics mechanisms, poses vast prob-
lems for the assembly line technicians and
(C.-ntiitucd on pa<^c 2} )
workmen who must turn out the con-
stantly improving models. Experimental
is so set up that changes can be incorpor-
ated almost overnight should a radar nose
assembly prove too short or a rocket en-
gine pack too much punch for the hous-
ing encasing it.
But the Experimental Department
prides itself on getting the new jobs out
while they are still news. Just four months
and nine days after the final drawings for
the static test model of the XQ-2 were
ready for Tool Planners, the first model
was completed, checked by the Inspection
Department and ready for shipment to the
Wright Field wind tunnel. Speed, with
precision, is Experimental's stock in trade,
thanks to the abilities of men like Kenny
Krull; R. W. Macomber, Manufacturing
Engineer in charge of Production Control
and Production Engineering; O. H. In-
galls, Foreman of Fabrication and Tool-
ing, and C. H. Staup, Foreman of Assem-
bly and Test Work.
Passing through the door marked RE-
STRICTED is much like Alice's step
through the Looking Glass. Nothing she
found there could possibly have astounded
her more than the things she would find
on the other side of the high board wall
in the Ryan Final Assembly Building.
"YEARS AHEAD" FARMER
(Continued from page 15)
used by railroads in the East and built at
Minneapolis, Minnesota. My wife and I
tlew the Navion back to Minneapolis,
found out it was what I wanted, had one
built for farm use and shipped to Teha-
chapi. From there we went to Florida,
where we visited competitive potato pro-
ducing districts in that State. Then it was
on to New Orleans, where I bought three
strains of hybrid corn seed to try in
California.
"Last April I needed some up-to-date
information on apple orchards. Flew to
Santa Rosa, California, in the morning,
spent the day with Farm Advisor, visit-
ing growers, discussing insect control,
irrigating methods, pruning, etc., and was
back home before dark.
"In September the corn I had bought
in New Orleans had grown up and I
wanted to see the latest corn harvesting
and shelling equipment, and talk with
some other California corn growers. So
one morning after visiting my Bakersfield
ranches and going to my office, I flew the
Navion to Stockton. Arriving at noon, I
was met by the grain buyer for Ralston
Purina Corporation, who took me to the
best growers in the area. In addition to
seeing their automatic harvesting equip-
ment, I was able to get information first
hand on proper seed spacing, cultivating,
frequency of irrigation, insect control,
growing costs, harvesting costs and last,
but not least, net returns per acre.
"Another good example of the value
of my plane concerned Ramie, a fiber
plant previously grown only in Egypt.
The only decordicating machine in exist-
ence to handle Ramie and the only field
of Ramie in shape to harvest after the
New Orleans hurricane, was at Atmore,
Alabama. Another farmer who is also
interested in Ramie as a California crop,
and our wives and I, flew to Atmore,
Alabama. We saw the Ramie growing
and saw it harvested. We learned about
the growing habits of Ramie, what kind
of soil it liked, what fertilizers to use,
how often to irrigate, when to harvest
and what insects liked Ramie best — we
learned this in one day and returned to
New Orleans.
"From New Orleans we made a short
hop up to Clarksdale, Mississippi. There
we visited the King-Anderson plantation
where a large implement manufacturing
company, Allis-Chalmers Mfg. Co., had
been experimenting with and developing
a mechanical cotton picker. We had been
told by our local dealer before leaving
home that the company considered it
complete, and after this picking it was
going back to the factory for blueprint-
ing and production. We had a private
preview of a machine doing the slickest
job of picking cotton we had ever seen.
After crawling over the machine, under
it, into it, walking in front of it, behind
rvtfcvfL
—'reporter
Here comes the new Navion!
Don Doerr, Chief Photographer,
caught this exciting near head-on view
of the first 1950 De Luxe 205 Ryan
Navion during a special photo flight
over Southern California.
Hand-holding his Speed-Graphic cam-
era, Don shot the picture through the
right rear window of another Navion.
William P. Sloan and Bill Lake pi-
loted the De Luxe 205 and camera
planes, respectively.
it, beside it and driving it, we placed
number one and number two orders for
Kern County, California, on the spot.
"The following summer I was con-
fronted with a weed problem in my pota-
toes after the plants were too large to
cultivate. 2-4D, the new selective weed
spray, was supposed to kill any broad-
leafed plant. I had heard that Dr. Baake
of Iowa State College at Ames, Iowa, had
been doing some research work with 2-4D
on potatoes with success.
"My son, who is 13, and I took off for
Iowa State College. Bill takes over when
I feel a siesta coming on. I have slept an
hour or more at a time and never awak-
ened to find Bill off course or at another
altitude. (I am bragging on my son but
you can use it to brag on your airplane —
though I know he loves to jockey throttle
and prop pitch into combinations of his
own. 'A guy has to do something,' says
Bill.)
"Arriving at noon the following day
we spent the afternoon with Dr. Baake
getting the benefit of three years inten-
sive research with 2-4D on potatoes
through photographs and a personal dis-
cussion with the man who had done the
work. Needless to say we came away with
copies of papers written by Dr. Baake,
comparability charts, formulae and the
characteristics of the different forms of
2-4D on various plants.
"The next morning we spent two hours
with Dr. Cook, who has been doing re-
search work on potato scab, another
plague of the potato grower.
"Taking off from Ames at 11:00 am.,
we lunched in Omaha and that night slept
in Cheyenne. The next afternoon we were
home. After engaging an airplane spray
rig for the following morning, I found
that the particular form of materials I
needed were not available locally. With
just enough time left to telephone, I lo-
cated the materials in Fresno, California,
100 miles away. The engine in the Navion
wasn't cold yet when I took off for
Fresno and 90 minutes later I had my
eight 5-gallon cans of spray material on
the runway for the spray rig the next
morning. I made it home in time for the
one-quarter apple pie and ice cream
course of the homecoming dinner. Bill
had eaten all the chicken! ■
"Using the information gained at Iowa
State I did a three-in-one job of spray-
ing by incorporating into one solution
2-4D for weed control, Tetraethyl-pyro-
phosphate (TEPP) for a quick kill of in-
sects and liquid DDT for a residual insect
poison. Yes, this trip really paid dividends
— but quick.
"Is it any wonder that I claim it's my
Ryan Navion which makes it possible for
me to do so much in the way of new
farming operations?"
23
IN LINCOLN'S WORDS
84 5 8
PROPERTY IS THE FRUIT OF LABOR; PROPERTY
IS DESIRABLE; IT IS A POSITIVE GOOD IN THE
WORLD. THAT SOME SHOULD BE RICH SHOWS
THAT OTHERS MAY BECOME RICH, AND HENCE
IS JUST ENCOURAGEMENT TO INDUSTRY AND
ENTERPRISE.
LET NOT HIM WHO IS HOUSELESS PULL DOWN
THE HOUSE OF ANOTHER, BUT LET HIM WORK
DILIGENTLY AND BUILD ONE FOR HIMSELF,
THUS BY EXAMPLE ASSURING THAT HIS OWN
SHALL BE SAFE FROM VIOLENCE WHEN BUILT.
YOU
CAN-
NOT
bring about prosperity by discouraging
thrift,
strengthen the weak by ■weakening the
strong,
help strong men by tearing down big
men.
help the 'wage earner by pulling do'wn
the wage payer,
further the brotherhood of man by en-
couraging class hatred,
help the poor by destroying the rich,
establish sound security on borro'wed
money,
keep out of trouble by spending more
than you earn,
build character and courage by taking
away man's initiative and independence,
help men permanently by doing for them
what they could and should do for
themselves.
24
STAINIESS STEEL
EABMCATOE
FOl Til
AIICIAIPT AN
AIECIAFT -ENGP
INiUSTlI
iJ^
RVnn Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
EOaust Systems • Jet and Rocket Engine Components
RYAN AERONAUTICAL COMPANY
LINDIERGH FIELD
SAN DIEGO 12, CALIFORNIA
E. A. HAEUSER
3744 BANCROFT
SAN DIEGO 4, CALIF
Sec. 34.66, P. L.&R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
NEW 1950 NAVION DE LUXE 205!
Here's the newest member of a distinguished family. It's a big,
rugged, still better Navion . . . unsurpassed for safe, easy flying. That's
why it's the only plane in its class used by the U.S. Army Field Forces
. . . why it's preferred by non-professionals everywhere who fly for fun
and profit. The 155 mph all-metal Navion offers you most of what you
want most: restful, relaxed flying In a beautifully appointed, roomy
cabin that's sound-proofed, ventilated and well-equipped. Navion gives
you superior stability under all flight conditions. It forgives pilot error
short of deliberate foolhardiness. Big. Fast. Riigged. Safe and easy-to-
fly. That's Navion, the dependable airplane. ^ ^- - — & 8
THERE'S A NAVION FOR EVERYONE IN 1950
^NAVION UTUfTY 205 ^NAVION DE LUXE 205 (((^NAVION SUPER 260
A new, hardworking plane
for all who need modem,
safe air transportation at
minimum cost. Ideal for
heavy-duty chores. Retains
all safe, easy-flyijig fea-
tures. ''■'. ■% \i ij
New adjustable cowl flaps
give improved engine cool-
ing; new cylinder head
temperature gauge; new
radio antenna; improved
ventilation. Three beauti-
ful new colors.
The 260 hp Lycoming
model gives top all around
performance, cruises at
170 mph. climbs 1250
fpm, and combines fa-
mous Navion rugged sta-
bility and safe flying.
1950 NAVION PRICES BEGIN AT $9485
Write today on business letterhead for more information
NO OfHER PLANE COMBINES SO MANY EEATURES SO WELL
Spinner available as extra equipment
y^Check these Navion Features
for Safer, Easier Flying!
I^UPERiOR STABILITY for easiest air
ride under all flight conditions.
KSHORT FIELD EXCELLENCE with slower
landings, quicker take-off's, faster climb.
KuNEQUALLED VISIBILITY. . . all around.
over the nose and directly back.
rxiSi ROUGH FIELDS with confidence,
even in cross winds, on mud or snow.
I^XTRA LARGE NOSEWHEEL that's SteCr-
able; higher ground clearance, sturdier
landing gear.
r^TALL-RESlSTANT, ANTI-SPIN. Unique
wing design gives aileron control below
stalling speed.
Vrugged CONSTRUCTION throughout.
Navion was designed from the start for
heavy-duty flying.
^EFFICIENT HIGH-LIFT FLAPS with Selec-
tive positioning, lower a full 43°, give
63 Cr more lift for landings under 50
mph with average loads.
t^lL-METAL DURABILITY. Wrinkle and
dent-resistant skin.
rAIRLINER-TYPE FUEL SYSTEM with dual
pumps.
^EXCLUSIVE TWO-CONTROL feature for
smooth, effortless, coordinated control.
REPOR^liR
^
TtDTTli; N0.13
EXHAUST STACKS
^ i-
Cooling
Air
Heated Air
To Duct System
" ■ -r ■&»•'. ^„ -
;^
THERMAL ANTI-ICING
by M. G. Beard, Director of Flight Engineering and Dave Nortli, Asst. Project Engineer, American Airlines
SINCE 1947, the airlines have been push-
ing a new kind of vehicle through the
occasional icing clouds over these United
States. It differs from its predecessors in
that it is equipped to keep various essential
airfoil surfaces warm (above freezing)
when flying through an atmosphere below
freezing. Thermal anti-icing of wing and
tail surfaces with heated air, cyclic de-
icing of propeller leading edges with elec-
trical heating elements, and warming of
the cockpit windshield glass with either
heated air or electrical power is now a rou-
tine accomplishment on many airlines.
It IS miportant to remember only one
thing — that heated wing surfaces on pres-
ent day aircraft are merely iiarni (32^ to
100 F.) rather than hot ^ and that only
the leading edge is heated rather than the
entire airfoil.
The Consolidated Vultee Convair 240
airplanes, of which there are about 175
units in service, has an airfoil anti-icing
system similar in principle to that of the
DC-6 except that the heat source is a heat
exchanger device converting the energy
of the powerplant exhaust gases into use-
able heat. Four of these exchangers, or
augmentor tubes, as they are called, are
installed in each Convair, two per engine
nacelle.
The outboard augmentor in each nacelle
sends heat to the adjacent outer wing
pane! and some heat to the inboard wing
section plus a cross-over duct to the op-
posite wing system. The latter is for use
during single engine operation. Each in-
board augmentor tube sends heated air
to a converging duct in the fuselage
through which heat is distributed to the
cabin air system or to the tail anti-icing
systems or both as selected by the oper-
ating crew. Air temperatures at the origi-
nating source (the augmentor tube) are
usually within the range of 3 50° to
450 F. depending mainly upon the var-
iables of airspeed, O.A.T., engine power
and augmentor vane position.
What results in reliability and safety of
scheduled flights are being achieved by
the use of ice preventative "tools" m the
hands of today's skilled flight crews?
No sooner had the DC-6 been put into
operation, than a controversy arose be-
tween operating personnel as to whether
the heated wing system was more efficient
when used as an anti-icer (preheated be-
fore entering icing conditions and con-
tinuously heated during icing conditions),
or as a deicer (entering the icing condition
cold and turning on at intervals as re-
quired to melt off ice deposits formed) .
Although the manufacturer's instruc-
tions for both the DC-6 and Convair indi-
cated clearly that heated wings were most
efficient when operated as an anti-icing
system, it was natural that operating per-
sonnel should take exception to such in-
struction, and do some personal experi-
menting under icing conditions. From
long experience with pneumatic rubber
deicer boots it was learned that boots
under some conditions are more effective
as deicers with intermittent operation than
as anti-icers under continuous operation.
Also under certain severe conditions of
hard, low-temperature rime ice, it is con-
sidered better to leave pneumatic boots
entirely inoperative. It is, therefore, per-
BEARD
This article is o
condensation of the
paper, "Operotionol
Results of Thermal
Anti - Icing," pre-
sented at the re-
cent annual meet-
ing of the Society
of Automotive En-
gineers. The sub-
ject matter of the
paper includes both
exhaust gas heat
exchanger and combustion heater in-
stallations. This condensation, how-
ever, covers only the system using heat
from the powerplont exhaust gas as
illustrated by experience with the Con-
vair Liner 240 transport for which
Ryan manufactures the exhaust col-
lector. The Douglas DC-6 uses a Ryan
ejector-type manifold system to pro-
vide increased speed through jet pro-
pulsive thrust. Heat for the DC-6 anti-
icing is from a gasoline combustion
heater.
fectly normal that pilots would wish to
investigate individually the relative merits
of heated airfoils when used as anti-icers
or deicers. Convair made a special study of
these two methods and their training film
indicated clearly the advantages of using
the system in the anti-icing manner.
During icing tests in moderate to heavy
ice on both models, encountering many of
the various types of icing over a great
range of temperatures, it was concluded
that both the DC-6 and Convair icing
systems are most efficiently used as anti-
icing systems with air foils full warmed
before entering the icing area, continuous
heating during the icing encounter and
afterwards until all runback is dissipated.
Pilot reactions following the past win-
ter's operations have been predominently
favorable. The airlines generally have not
attempted to negotiate more severe icing
conditions this past winter with the DC-6
and Convair than would have been flown
with the DC-3's and DC-4's equipped
with wing deicer boots. Pilot concensus
at the end of last winter was that heated
airfoil efficiency was higher throughout
the winter than would have been accom-
plished by deicer boots. The amount of
"runback" present under certain condi-
tions was disappointing and indicated need
of improvement in future designs.
(Continued on page 24)
HEATED AIR DUMPS
AT TRAILIN6 EDGE
iini,LijL_
THE mi m MM
OF A PRiice
"^^F the 10 Navions which we or-
^^ dered, one was purchased by His
Highness the Maharaja of Dumraon. I
arranged the employment of a personal
pilot named Capt. David Todd. H. H.
enjoyed his Navion and in fact felt very
proud of its appearance and performance
and to date this aircraft has given approx-
imately 80 hours of trouble free service.
During the latter portion of October, he
decided to fly from Calcutta to Shillong
in Assam, where he was in residence at
the time for a hill station holiday. This
trip was accomplished without incident,
flying north, skirting the Pakistan border,
flying East along the Brahmaputra river
to the landing strip at Gauhati, the near-
est airstrip to Shillong.
"From the strip he had to travel by road
to Shillong at a height of approximately
4500 feet where the cUmate experienced is
equivalent to our spring and summer. On
the 14th of November, Captain Todd,
who was back in Calcutta, received a cable
informing him that H. H. had expired
and that his Navion was urgently required
at Gauhati to collect his body. Todd con-
tacted me and we decided to fly together
to Gauhati.
"The flight to Gauhati was without in-
cident and on arrival found the body of
H. H. lying in his limousine at the air-
strip. We removed the Navion's rear seat
back rest and laid it lengthwise in the
cabin. Upon this we laid a mattress and
carefully we removed the body from the
For sheer dromo and unusual cir-
cumstance it- would be difficult to
match the last flight of His Highness
the Maharaja of Dumraon, in his be-
loved NAVION. Squadron Leader T. A.
Coomber, General Manager of HIN-
DUSTAN AIRWAYS, LTD., Ryan
NAVION Distributor for Indio, has
written a poignant letter describing
this unique mission.
car and placed it gently in the aircraft.
Todd and I took our places and H. H.'s
private secretary took the seat on the
starboard side of our incumbent passenger.
"As darkness was already falling, we
found it necessary to proceed back to Cal-
cutta where full night landing facilities
are available. This we did without inci-
dent, making a perfect night landing at
Dum Dum Airport. Due to the lateness
of the hour and also to the fact that a
very early take-off was necessary the fol-
lowing morning to get the body of H. H.
to its last resting place, it was decided to
picket the aircraft at the airport, leaving
the body inside the cabin. There his sec-
retary spent a very uncomfortable night
sleeping on the hard tarmac underneath
the main-plane of the Navion, keeping
watch as is the custom.
"At 3:30 the following morning, I
drove down to pick up Todd and we pro-
ceeded back to the airport where we ob-
tained clearance. Upon proceeding to the
aircraft, we opened the canopy and found
the cockpit full of flowers and garlands
which had been placed there during the
night by sorrowing relatives; the scent
from the exotic eastern blooms was a
trifle overpowering!
"We took off and flew an approximate
course of 313° to Patna where we landed
for refueling and to meet the elder son of
H. H., the heir apparent. Here the ar-
rangement was altered, as originally we
intended to fly the body to the State of
Dumraon for its cremation, but the son
decided to proceed further west to Benares,
the most holy city of India, for the crema-
tion. It is pointed out at this stage that
we had a full load of fuel, there were 3
persons sitting in the two front seats, and
the body of H. H., in addition to his
private secretary in the rear of the air-
craft. Also we were carrying approxi-
mately IJO lbs. of baggage. My estimate
of the total useful load carried was in the
region of 1150 lbs. but the Navion took
off with no flap in approximately 800
yards with no trouble at all.
"We flew East reaching Dumraon,
where we did a few circuits around his
palace and finally dipped in salute to a
huge gathering of his subjects. We then
proceeded directly to Benares. Here the
body was off-loaded into a conveyance and
carried to the banks of the Ganges for
cremation in accordance with the Hindu
customs."
GUIDED MISSILE DEVELOPMENT
By Colonel Harry J. Sands, Jr., USAF
Assistant for Guided Missiles
Wright-Patterson Air Force Base
M
Col. H. J. Sonds
ANY new fields
of development
face science, industry
and the armed forces.
The guided missiles field
is commonly accepted
as the most complex and
most difficult of all,
since in no other realm
of development are so many branches of
physical science directly, or indirectly,
involved — aerodynamics, thermodynam-
ics, electronics, mathematics, mechanics,
ceramics, heat transmission, chemistry and
combustion, metallurgy, ballistics, mete-
orology, astronomy, cartography and oth-
ers. The integration of all of these sciences
into the development of successful guided
missiles will task the ingenuity and the
initiative of American industry and sci-
ence.
(Cuiitiiiued on page 4)
A tremendous amount of reseorch goes into every new guided missile project.
For example, in the gigantic wind tunnel at the Wright-Patterson Air Force
Base, Dayton, Ohio, studies are conducted of the aerodynamic characteris-
tics of the Ryan "Firebird" air-to-air experimental rocket-powered missile.
Members of the "689" Board shown during a recent visit to Ryan confer-
ring with Ryan engineering personnel on the XQ-2 jet target plane. (L.
to r. ) Lawrence Bruno and Bernord Bayuk, Air Force; hiarry Sutton, Ryan;
Maj. J. K. Taylor and Col. Sands, Air Force, and Donald Thompson, Navy.
With target plane, guided
missile and ]et engine
parts projects, Ryan
has an important
role in the future
of Air Power
In the event of another war, the em-
ployment of guided missiles will encom-
pass the following missions: the AIR DE-
FENSE of the continental United States,
the TACTICAL SUPPORT of ground
forces and the conduct of STRATEGIC
AIR WARFARE necessar)' to destroy an
enemy's capacity to wage war and his
will to fight.
To accomplish these three objectives,
four major types of missiles are being de-
veloped— the air-to-air, the surface-to-
air, the air-to-surface, and the surface-to-
surface missiles.
The air-to-air missile is a weapon which
will replace conventional aircraft arma-
ment such as the 20 millimeter guns of
World War II. Such a weapon will be
capable of being launched from a fighter
or bomber aircraft and travel several
miles at supersonic speeds to destroy an
enemy aircraft target. Necessarily, such
missiles must be as compact as possible
to allow the maximum number to be
carried by our aircraft.
The surface-to-air missile is a defensive
weapon which can best be described as a
pilotless interceptor. Such missiles must
be capable of being launched from de-
fensive ground sites surrounding strate-
gically critical areas, such as large indus-
trial centers and military installations and
being guided automatically to the ap-
proaching enemy aircraft targets.
The air-to-surface missile is an exten-
sion of the conventional type of bomb.
Such a missile will be launched from an
aircraft and, instead of falling vertically
as does the conventional bomb, it will
travel, perhaps, hundreds of miles after
its release with pinpoint accurac\ to its
target.
The surface-to-surface missile is the
type of missile which we normally visu-
alize when we hear the term "push-button
warfare," for this is the type of missile
which is launched from one point on the
earth's surface against a target at another
point on the earth's surface thousands of
miles away. Thus, such a missile would
perform the mission of long range stra-
tegic bombers.
Obviously, many problems must be
solved before any of these missiles can
become realities. Some of the major prob-
lems are:
1. The development of materials to
withstand the high temperatures which
will be experienced in supersonic flight.
2. The development of high speed
power plants such as ramjets, turbojets
and rockets.
3. The development of fuels of greater
efficiency which will allow the attainment
of longer ranges at higher speed.
4. Control systems for missiles of var-
ious types and speed ranges.
5. The development of automatic guid-
ance systems to carry the missiles to their
targets with a high degree of accuracy.
In addition to the purely technical
problems which are involved in the de-
velopment of guided missiles, many auxil-
iary developments will also be required to
make guided missiles operational weapons.
For instance, in the case of surface
launched missiles, launching ramps,
launching towers, handling equipment,
erecting equipment, servicing towers, elec-
trical, hydraulic and pneumatic checking
panels, fuel servicing tankers, and many
other related pieces of equipment are re-
quired to prepare such a missile for launch-
ing. Furthermore, before a missile of the
surface-to-air type can be launched, early
warning devices are required to detect
the approaching enemy aircraft, and
tracking radars, computers and initial
guidance mechanisms will be required to
put the missile into action.
Another development which must go
along with the development of guided
missiles themselves is the development of
airborne targets and drones which are
required to test missiles to be launched
against air targets such as the surface-to-
air and air-to-air missiles. The project of
(Continued on page 24)
This Convair Lark is designed to intercept and destroy enemy aircraft be-
fore ship or shore targets can be attacked. The missile is powered by a
high thrust, liquid fuel rocket motor. Added momentum for launching is sup-
plied by a twin-rocket booster assembly which separates early in flight.
As a means of recording hitherto unknown facts about the physics of the
earth's thin upper atmosphere, the U. S. Air Force uses on intricate group
of compact instruments in the V-2 rocket. Ready to soar 100 miles or more
into space, o V-2 is shewn in its huge launching ramp at White Sands, N. M.
IXTM!" lews (loverage
The Everett' Daily Herald goes right to the source of a news story in their speedy Navion called Herolder II. Shown
here in front of a Boeing Stratocruiser (for which Ryan builds both the manifolds and the rear fuselage section'
are (I. to r.) M. W. McQuillin, Aviation Editor and Robert Best, Publisher. Chuck Walters, pilot, in the Navion.
I S it a spot news story with pictures
' which must make today's edition, or
is it an executive's conference in a city
miles away across colorful Puget Sound?
Or is it a promotion expedition to show
Eastern business men the market poten-
tials of the great Northwest, or a pleasure
hop with some local advertiser to view
his home from the sky?
Whatever the purpose the Everett Daily
Herald, published daily at Everett, Wash-
ington, presses into service its sleek, rugged
Ryan Navion to get the personnel there
and get them back. The "Heralder 11,"
as the plane is christened, is one of the
hardest working and most reliable mem-
bers of the staff. Twenty-six executives
and other employees use it for business
trips.
Although several newspapers in the
Northwest own and operate their own
planes, the Everett Herald has pioneered
such a trend in the Evergreen state, and
the trim craft, with its large lemon yellow
letters which are the same as the masthead
of the newspaper, is a familiar sight to
thousands of people throughout Washing-
ton, Oregon and California.
The log of the Navion shows increasing
business use of the airplane. Personnel
transportation of executives to conven-
tions and business appointments in Port-
land, Oregon, Spokane and similar distant
places are made in a matter of an hour,
thus cutting considerably the time the
executive need be away from his desk.
by M. W. McQuillin, Aviation Editor, The Everett Daily Herald
As The Herald is one of the operators
of the West Tacoma Newsprint Com-
pany, there is frequent occasion to fly to
Tacoma and return the same afternoon,
a full day's trip by automobile.
For the past two years Robert D. Best,
publisher, has been president of the Allied
Daily Newspapers, which has necessitated
numerous trips to committee meetings as
well as the four regular sessions. As the
executive secretary to the Association is
located in Olympia, nearly 100 miles from
The Herald office, the Heralder II expe-
dited this travel.
It is common practice for Mr. Best to
pick up other publishers in the state and
fly them to the meeting city. In addition,
business interests necessitate frequent
trips to Grays Harbor, which requires
3 ! 2 hours driving one way. The Navion
makes the round trip in less than one hour.
Only last week we had occasion to fly
to Grays Harbor. What made this par-
ticular trip unusual was the ten inches
of unpacked snow covering the runways
of Paine Field, our home port. By using
full flaps and picking the nosewheel up
as soon as possible, the pilot had the plane
off after a run only a little longer than
By flying pictures faken at the "Timber
Bowl" parade back to their main office,
the Everett Doily Herald hod the papers
back to the spectators the very some day.
needed for regulation take-offs. The Nav-
ion just seemed to bounce into the air
in spite of all that snow.
Predecessor to the company owned
Navion was a two-place airplane used by
the newspaper company for three years.
This smaller craft proved the value of an
airplane for newspaper use and it became
apparent that a four-place ship would
render double the utility. Hence the Nav-
ion, which also has remarkable value for
picture taking.
The Navion is used by all departments
of the business — advertising, circulation,
news coverage, photography and promo-
tion work. It has been used to carry eastern
executives over the Washington territory
to give a bird's-eye view of the market
protentiality.
Among the spectacular uses to which
the Heralder II has been put was coverage
of the disastrous Vanport, Oregon, flood,
the more recent floods in the Mount Ver-
non, Wash., area and the swift coverage
of the famed Darrington Timber Bowl.
Darrington, a small logging town bur-
ied deep in the Cascade Mountains and
some 60 miles from Everett, has gained
nation-wide fame for its annual celebra-
tion. On the morning of the big parade,
a feature of the celebration, the Navion
was dispatched with a reporter and pho-
tographer to cover the event. A half hour
after the parade got under way at 11
o'clock, the pictures were on film and
pilot "Chuck" Walters was winging his
way back to the home field in time to
get the pictures in the first edition.
(Continued on page 20)
Using the flexible Navion, Chuck Walters was able to deliver "today's edition" of the Everett Doily Herald
to the remote mountain town of Darrington, Washington, opproximotely three hours after the pictures were
snapped of their famed "Timber Bowl" parade. By ground transportation, it would have token at least two days.
'^:ff^
lU
At General Elecfric's Lockland, Ohio, plant, these compressor rotors ore carefully examined before being assembled into stotor
assemblies. Seen in the background ore Ryan-built exhaust cones which fit onto the aft section of the J-47 jet engine.
SllBCOITyfTIK THE J-47
by Douglas D. Lawson. Purchasing Agent,
Aircraft Gas Turbine Divisions, General Electrif Company
Installation crew working on G. E. J-47 engine in the jet pod slung beneath the
wings of the Boeing B-47 Strotojet bomber. Ryan not only builds the exhaust cone
for the J-47 engine, but also fabricates the tailpipe for the bomber. These some
jet pods ore used to provide added thrust for the B-36 inter-contlnentol bombers.
EXPANSIBILITi""— that is, the poten-
tial of industry to expand production
rapidly and efficiently in time of national
emergency — is the keynote of General
Electric's J-47 jet engine assembly plant
at Lockland, Ohio.
Some two hundred sub-contractors from
.ill parts of the United States are partners
in this plan of industrial mobilization.
Thev manufacture the thousand and more
parts of the J-47 engine; sub-assemble and
ship them to Lockland. Here the manu-
factured parts are assembled into com-
plete jet power plants; tested, re-assem-
bled, re-tested and sent to aircraft plants
for installation in Amrica's most advanced
fighter and bomber planes.
It's a big program . . . one which re-
quires close coordination and precision
manufacture every step of the way. Gen-
eral Electric produces the J-47 jet engine
at two plants — the assembly operation at
Lockland and its own "raw material to
complete engine" manufacturing plant at
Lynn, Massachusetts.
In time of emergency, the Lynn plant
would have to concentrate on research and
development of still newer jet engine
types. The Lockland plant, because its
manufacturing operations are spread over
many sub-contractors through the coun-
try, represents an "expansible" facility
which could produce a large increase in
finished units in a remarkably short time.
That the Lockland plan is both sound
and economical is attested by the fact that
it has already saved millions of dollars in
plant equipment and tooling.
In determining which companies should
share in the engine sub-contracting pro-
gram, four factors were considered:
L Facilities required to do the particu-
lar job.
2. Facilities available in the sub-con-
tractors plant.
3. Sub-contractors' previous experi-
ence and performance record on similar
parts.
4. Sub-contractors' price quotation.
(Cunfhiiied on page 21)
Upper: After receipt of Ryan-built exhaust cones, the parts
are fitted into J-47 engines. In this picture, the tailcones
are being dismounted after o preliminary engine test. Lower:
The North American F-86 Sabre, holder of the world's speed
record. Seen in the background is the J-47 engine and tailpipe.
Tail assembly will be attached to main part of the plane.
General Electric, Ryan and 200 other
sub-contractors form a neu> type
of production team for
'' expansibility"
nm
Seen here installed in the C-119's Pratt & Whitney engine is a Ryan manifold. By use of transversal slip
joints in the Ryan manifold, a light-weight flexible joint is provided which accommodates collector motion.
11 ELPiNG to make the Fairchild C-119
' ' "Packet" the standard troop and
cargo airplane for the U. S. Air Force and
Navy are Ryan exhaust systems, currently
being installed in the Packets at the Fair-
child Aircraft Division in Hagerstown,
Maryland.
Combining higher payload with greater
power and maneuverability, the new Fair-
child C-119 "Packet" now entering Air
Force and Marine Corps service is an
even more versatile cargo and transport
plane than the famed Fairchild C-82
"Flying Boxcar" which it replaces.
After more than five years of operating
experience with the C-82s, Fairchild en-
gineers and the Air Force's Air Materiel
Command experts were able to design into
the new "Packet" many features and ad-
vantages leading to increased etficiency
and performance.
by ^orm Bryan, Power Plant Staff Engineer, Fairchild Airplane Division
10
IILD PICKETS " mi IT!
Major improvements In the new Fair-
child C-119 include:
1. The pilot's compartment has been
lowered and moved forward, giving pilots
unobstructed visibility for formation fly-
ing, delivering paratroopers over the drop
zone, and for ground maneuvering.
2. Cockpit instruments have been re-
arranged for a more functional grouping,
making the pilot's task easier. For instance,
all pilot radio equipment is located on the
control pedestal between pilot and co-pilot
and within easy reach of either.
3. Cargo capacity has been enlarged to
2700 cubic feet, with a 14-inch widening
of the fuselage, a feature of major benefit
to the military's air-transportable units.
The cargo hold has unobstructed loading
spaces for such bulky equipment as 15 5
millimeter howitzers, as many as six small
automobiles, heavy trucks, etc. Large
clamshell doors which open the entire rear
of the cargo compartment at truck bed
level permit easy loading and unloading.
(Continued on page 21)
Many months of preliminary team-work between Ryan and Fair-
child went into this manifold system for the C-1 19. Here is one sec-
tion of the manifold being Installed in the Pratt & Whitney engine.
The Fairchild C-119 Packet in flight. Designed os a troop and
cargo airplane, the new Packet con carry a 30,000 lb. poylood. For
rescue work, it can carry a large helicopter for emergency use.
One of Ryan's furbo-jet engine test stands is the scene of o technical lecture
by project engineer William Immenschuh. In this steel and concrete test cell,
Ryan has developed "afterburners" and other specialized jet engine accessories.
^^F necessity, the cloak of military
^^ security must be thrown over the
activities of an ever-increasing group of
scientists and military men engaged in the
many branches of guided missile and pilot-
less aircraft research. Several such groups
have recently visited the Ryan plant to
observe projects under way in the labora-
tory and in the manufacturing depart-
ments. Selected oflScers of the Army, Navy
and Air Force specializing in these fields
are pictured in these photos while attend-
ing special familiarization classes conduct-
ed by Ryan experts.
GUIDED MISSILE EXPERTS VISIT
How the gas of piston-engine exhcust systems can be harnessed
and put to work to provide heat for anti-icing, for passenger
cabins, for carburetors and other uses is explained by engineer
Harry Schmidt whose special field of study is thermodynamics.
Visiting missile experts learn the secrets of the XQ-2 jet
propel^ed pitotless target plane from Ryan engineers. Half
the size of a standard jet fighter, the XQ-2 is a high-speed
radio-controlled drone for gunnery and interception training.
The use of radar, electronic and servo-mechanism devices to pro-
vide almost human intelligence for guidance of pilotless planes
and missiles is the subject of the lectures in this laboratory.
Ryan engineers Jim Smith (I.I and E. B. Clapp lead the talks.
The one time during their visit when Ryan's cameromon did
not have to be on guard against showing secret devices was
when the missile experts inspected the Ryon Novion assembly
line under the guidance of project engineer D. H. Williams.
12
Reprinted From
Mcigiizinp
S!AN DIEGO
Edwin I. M\
Pnbli$h(^i'
T. Claude Ryan, founder-president of fhe Ryan Aeronoufical Company, stands before two
famous Ryan planes in this 1934 photograph: the high-wing M-l monoplane (19261, and the
low-wing S-T (1933), predecessor of the famous wartime Army-Novy PT training planes.
JEMIES TO JETS
Ryan, San Diego's pioneer plane builder, has had a glorious history
IT is common folklore that the great U. S. aircraft companies
were founded by fanatic young aviators who were com-
pletely balmy on the subject of flying and lived only to create
airplanes. This tradition may be partly true, but it is possibly
more accurate to say that most of them stumbled into the
business as a result of having constantly to repair, repatch and
rebuild the rickety old crates of
those days as a prerequisite to
regular flight. In the case of T.
Claude Ryan, the founder and
president of Ryan Aeronautical
Company, San Diego's oldest
plane manufacturing plant, both
incentives were at work. Ryan,
along with Donald Douglas, Lar-
ry Bell, Glenn Martin and Rube
Fleet, is one of the genuine arti-
cles, a pioneer flyer-builder who
lived to see his flimsy repair shop
grow to become a giant industrial
corporation.
The story is told how Ryan, a
shy, dark young Dana Andrews
type who had gotten out of the
Army Air Corps only a few
months before, came to San
Diego in 1922 to get in some
The present site of the Ryan Aeronautical
Company covers 43 acres and was begun in
1939, the year war orders began pouring in.
hours at the old Rockwell Field (now Naval Air Station,
North Island). While getting a shave preliminary to reporting
in, Ryan got to talking with the barber about flying and
learned that a local flyer, who had done too well smuggling
Chinese via air over the border and landed himself in a federal
penitentiary, had left vacant a perfectly good air field down
by the waterfront. Perhaps Ryan
would be interested in taking it
over. True to the Horatio Alger
tradition, he rushed to survey the
field and found it a precarious
landing strip set neatly in the
midst of high tension wires, a
couple of telephone poles and the
mast of a dredge. Next he inter-
viewed the harbormaster to in-
quire about the rental. Joe Bren-
nan told him, "$50 a month."
"Don't think I'll take in that
much in a month," Ryan said.
"Well," Brennan said, "tell you
what. We like to help new bus-
inesses here in San Diego. Sup-
pose you try it, see how it goes,
then we'll decide on the rent
later." Next Ryan went into a
(Continued on next page)
13
Ryan at the controls of a Ryan-Standard biplane. In 1923, Ryan
bought six old Standards as war surplus, completely rebuilt the
two-place, open cockpit aircraft into five place cabin planes.
With them he launched the Los Angeles-San Diego Air Line.
In 1943, the United States Navy gave Ryan the job of designing
and building a combination iet-plus-propeller fighter. The FR-1
Fireball, obove, was the first of its kind. XF2R-1 "Dark Shark"
and XFR-4 research planes followed production of FR-1 model.
The Spirit of St. Louis, Lindbergh's plane in the famous 1927 At-
lantic hop. Designed by Ryan, it was ready for flight in 60 days.
"Free parking" to local pilots made Ryan Field San Diego's heod-
quarters for aviators and the main airfield in the early I920's.
huddle with the commandant of Rock-
well Field, a young aviator — Lt. Col.
named Henry H. "Hap" Arnold, to nego-
tiate the purchase of a JN4-D with which
to start his business. He bid $400 and the
bid was accepted in Washington. By sell-
ing his model T Ford for $300, and taking
everything he had from the bank, Ryan
got together $450. After paying $25 to
have the Jenny assembled, he was ready
for business with $2 5 working capital and
a piano box for a tool shed. Soon after,
he began rebuilding other surplus war
planes and finally graduated to building
them from scratch.
In his quietly decorated office today,
Ryan has two pictures on the wall behind
his desk. One of them is of General Hap
Arnold and the other of Joe Brennan,
the recently retired Port Director. He will
never forget either of them. From this
room, Claude Ryan directs the far-flung
operations of Ryan Aeronautical. Many
of the pioneer airmen have stepped out of
the management picture since the War
and have been replaced with typical Wall
Street executive types representing the
new stock control, or by experts in mass
production and marketing. Ryan, how-
ever, is still very much the boss.
The name Ryan means something in
the business. Ryan was the first to pioneer
in the field of enclosed cabin, high mono-
planes, the first to establish a year-round
regularly scheduled airline service \n the
United States, and the designer and builder
of the famed Ryan S-T, a low-wing all
metal monoplane which rendered obsolete
the old biplane primary trainers and be-
came the model for thousands of primary
trainers used by the air forces during the
War — many of them built by Ryan itself.
Today. Ryan presides over a business
which is not only diversified within the in-
dustry, so to speak, but within itself. To
14
keep things in order, he has divided his
company into two operating divisions,
the Airplane division and the Metal Prod-
ucts division. The former, which contrib-
uted some 60 per cent of the gross last
year, makes the Ryan Navion, manufac-
tures major airframe components and as-
semblies for the larger type aircraft and
produces other products, meaning guided
missiles and such, in limited quantities for
the Air Force, the Navy and the Army.
Ryan got into the manufacture of
exhaust systems in 1937 and it soon be-
came a Ryan specialty. The company
built more than 150,000 exhaust systems
during the war years alone and practically
every major aircraft manufacturer has
used them as standard equipment at one
time or another. Today they are produced
by the Metal Products division, which
turns out a confusingly heterogeneous
collection of items ranging from de-icing
kits to rocket bodies. Basically, it designs
and manufactures products fabricated
from the heat- and corrosion-resistant
alloys, principally stainless steel products
used as accessories for aircraft and engines.
The day war was declared in 1917,
Claude Ryan hopped a train from his
home town of Parsons, Kansas to join up
in the Navy Air Corps in Joplin, Missouri.
As a kid, Ryan had been possessed of more
than the usual kid's desire to fly and had
spent hours poring over all the books on
aviation in the little town library. The
Navy, however, turned him down because
he was under-age (19) and the Army did
(Continued on page IS)
??99"?PV^«'^"''''^
Upper right: Subcontract-
ing of aircraft compo-
nents such OS these Boe-
ing C-97 rear fuselage
sections is big part of
Ryan business. Right: One
of Ryan's three 1950 pro-
duction models for the
commercial market is this
De Luxe 205 Navion.
Cruising speed is 155
mph. Far right: Jet ex-
haust cones for General
Eiectric's J-47 jet engine
are port of ever-increas-
ing Ryan production of
components for turbo-jet
and gas turbine engines.
The Aerobee high-altitude sounding rocket being built for the Aerojet Eng.
Corp. travels at 3000 mph to record conditions 75 miles above the earth.
T-35 tailpipe assembly is largest ever
mode for turbo prop installation.
Here in pictures is the story of a day's work accomplished with a Navion by exec-
utives of Willson Products, Inc. After on eorly morning toke-off from company
headquarters in Reading, Po., the first possenger delivered is Jack Davis of the
sun gloss division whose business is in Newark, N. J. The next stop is . . .
GLASSES
FLYING ^AMfM-
New London, Conn., where T. A. Willson, Jr., industrial division executive, gets
off for on oppointment. He'll be picked up later for return flight to Reading.
I ISTEN for a few minutes to tall, genial
^ Tom Willson, president and guiding
hand of Willson Products, Inc., and you'll
soon be convinced that a business organ-
ization of any size without its own air
transportation in this day and age is in
as ludicrous a plight as the company
which thirty years ago refused to incor-
porate that fantastic upstart, the automo-
bile, into its transportation system.
As top executive of an internationally
important manufacturing concern, spe-
cializing in the production and sale of per-
sonal safety equipment and sun glasses,
under the famed title "Willsonite," he
sees to it that his company's plane is avail-
able for the business travel needs of at
least twenty key people in the organiza-
tion.
You quickly observe that this S3 -year-
old executive and pilot thinks nothing of
pacing his own business day or week to
his Navion's 150 mph cruising speed. At
this speed, with none of the fatigue cus-
tomary with auto travel at less than a
third the plane's ground-covering rate, he
can see more people, accomplish more
work and be home in Reading, Pennsyl-
vania, more often than any non-flying
executive would believe possible.
Also a frequent user of the plane is his
son, Tom, Jr., who works in the com-
pany's Industrial Division. A quick run-
down of a single day offers a fine example
of the Navion's business ability.
Take this one day last summer, for in-
stance. Young Tom Willson took off from
the Reading Airport in the early morning
with Jack Davis, a fellow executive from
the Sun Glass Division, a third passenger
and 300 pounds of cargo.
In the Navion's big luggage compart-
ment this trip were pages for a Willson
catalog urgently needed by a customer in
Rhode Island, and a new sun glass display
anxiously awaited by the Willson Sales
Promotion Manager in Boston.
Their first stop out of Reading was
Newark, New Jersey, where Davis left the
party. The others flew on to New London,
Conn., Willson's destination. A company
pilot carried on to Westerly, Rhode Island.
There George Albrecht, Sales Manager for
Ashaway, Inc., Willson Products distribu-
tor in the sporting goods field, met the
Navion at the air held, unloaded his cargo
quickly, helping plane and pilot to take
off promptly for Boston. At Boston, H. W.
Huddleston, the Sales Promotion chief,
was eager for the sun glass display which
he was to deliver that afternoon to Guy
Monroe of Davis Sales Associates, the Will-
son agent in New England.
This last stop was by no means the end
of a day's work, however. Not by a long
flight! With Huddleston aboard, they took
off on .1 direct route for New London to
pick up Willson, who had finished his job
there by this time. Next came a sharp
course change in favor of New York City,
Huddleston's goal. Before five p.m.. Will-
son was back at Reading Airport, his ini-
tial point of departure.
"And all of this was accomplished in
less than a day, at a saving of $48.82, not
including savings in travel time for the
personnel involved, and the expense of
hotels, meals and pullmans which were
eliminated. Nor should we forget the great
importance of our being able to fast-
deliver materials badly needed at two such
distant places," Huddleston explains.
"Our products are distributed on a
worldwide basis. They're sold all over the
U.S. and in more than one hundred foreign
countries. Keeping close contact with just
the domestic outlets used to be a problem
of great magnitude. Then we got our own
plane. Now we're taking the task in stride.
"Too, we use the ship for flying to
cities where we're setting up exhibits, and
also put it to work delivering rush orders.
And there's no faster nor more impressive
way to call on customers than in our own
airplane.
"When last Christmas, the urgency of
getting out our catalogs coincided exactly
with the Post Office's urgency of getting
out the Christmas mail, the Navion saved
the day. For example, in the case of the
New England agent just related, the cata-
log pages would never have reached him
on time to be of any real value, had they
been shipped in any other manner than by
Navion."
(Continued on page 20)
Westerly, Rhode Island, is nexf. George Albrecht, a Willson distributor, takes
part of a 300-lb. load of catalog pages from pilot Col Reodinger. On to . . .
Boston and delivery of a new sun gloss display to Guy Monroe, another Willson
ogent. hi. W. hluddleston, left, promotion mgr., boards plane for trip to NYC.
Turning toward Reading and home, the Navion has shuttled executives to posts in 5 states in less thon a day. Stops
in New London to pick up Willson and later in New York City to leave off Huddleston were its lost jobs of the day.
17
JENNIES TO JETS
(Continued on page 15)
the same thing a few months later in
California. His next decision was to under-
write his own training. He fell into the
hands of a fly-by-night school which made
the students chip in for gasoline, provided
only two rickety planes which had to be
grounded a good share of the time, and
had no flight instructor. When the in-
structor was finally obtained, he spent
most of his time taking up cash customers
for sightseeing hops. The students struck,
and Ryan finally got in about two hours
of flight instruction. "I take credit for
folding that school," Ryan now recalls.
"I busted a prop landing from my first
solo. The school couldn't meet the repair
bills and gave up."
On the strength of this flying exper-
ience, Ryan was accepted as a cadet in
the Army Air Corps, only to have still
another disappointment when the armis-
tice was signed the day after his accep-
tance. Miffed, he enrolled as an under-
graduate in mechanical engineering at
Oregon State. He had a year of this, then
finally got into the Air Corps again, took
his training at March Field, and graduated
with the much coveted pursuit pilot rat-
ing. For two years he flew forest fire patrol
in Northern California and Oregon in his
old No. 13, a Liberty engined De Hav-
illand. It was the toughest kind of flying
and Ryan became an expert pilot.
San Diego's new pilot-entrepreneur
and his patched up Jenny didn't stay long
in his skimpy waterfront landing field.
An itinerant carnival next door brought
some sightseeing business in for a while,
and when it moved north, Ryan went with
it. He was soon back, however, and moved
to the salt flats further up the bay. Then
he started thinking like a businessman.
One day in 1923, a sightseeing bus stopped
at Ryan Field and he took up the busload
at $5 a head. He lost no time in making a
deal with the bus outfit to stop every trip
at his field and soon Ryan was enjoying
the pleasant sensation of making money.
His next inspiration was equally profit-
able. By oflfering "free parking" to local
pilots, he made his field San Diego's avia-
tion headquarters and got a major share of
the servicing business.
NOW he was on his way. For a few
hundred dollars, he bid for and got
six Standard bi-planes and spare parts from
a government warehouse in Texas. With a
crew composed of Hawley Bowlus, later
a world-famous glider manufacturer and
designer, Martin Jensen, later a noted
pilot and John van der Linde, now a key
production man at Ryan, Ryan began his
first manufacturing job, rebuilding the
open-cockpit, two-place planes into five
place, enclosed cabin jobs. He called them
Ryan-Standards and in partnership with
one of his flight students, launched the
Los Angeles-San Diego Air Line with great
fanfare on March 1, 1925. It was the first
year-round, regularly scheduled air line
in the United States. Ryan's second major
rebuilding job was on a Cloudster, built
by Donald Douglas and the forerunner of
the great series of Douglas airliners. Ryan
changed it from a three place open cock-
pit craft (accommodating eight) to an
enclosed cabin plane to seat ten.
But Ryan was yet to design and build
a plane of his own from the ground up.
He saw his chance in 1925, when the
government was preparing to turn air
mail over to private contractors. The old
DcHavillands the army had used were
New Member California
State Aeronautics Comm.
Earl D. Prudden, Vice President in
Charge of Airplane Sales, has been
appointed to the California State Aero-
nautics Commission by Governor Earl
Worren.
In announcing the appointment lost
month. Governor Warren compliment-
ed the new commissioner on his many
years of service to the aviation indus-
try and its allied programs through-
out the State.
A Ryan executive for 22 years,
Prudden is well-known for his avia-
tion leadership including long service
with the Chomber of Commerce, Per-
sonal Aircraft Council, wortime pilot
training program and other civic and
industry groups. Since its inception,
he hos directed the world-wide sales
program for the Ryan Navion.
outmoded. Ryan envisioned a high-wing
monoplane capable of carrying 800 pounds
and cruising at 1 1 5 mph. The plane was
to be Ryan's M (for mail) 1 (for first).
At this juncture a bus operator named
Vern C. Gorst appeared on the scene.
Gorst was bidding for the air mail con-
tract on the Pacific Coast, a night run
between Los Angeles and Seattle. He was
interested in Ryan's plane, but Ryan had
to build an M-1 and personally fly Gorst
to Seattle over the proposed route, break-
ing practically all inter-city records en-
route, to get the order. Gorst's Pacific Air
Transport, which later was to become the
Pacific Division of United Air Lines,
bought seven M-l's and other airlines
bought 1 3 more. The Ryan manufactur-
ing business began to hum. The M-1 was
followed by the M-2 and the Bluebird, the
first Rvan cabin monoplane.
The Spirit of St. Louis, Ryan's most
famous single plane, was somewhat akin
to the Ryan B-1 Brougham class, which
the company had begun building in 1926.
The Brougham was to become one of the
leading commercial planes of the day,
much used in pioneering air line routes
all over the world. The company had been
asked by the Robertson Aircraft Corp. of
St. Louis and one of their air mail pilots,
"Can you build a plane with a Wright J- 5
engine capable of making a non-stop flight
from New York to Paris?" Ryan and his
associates made a few rapid calculations
and wired the job could be done. Within a
few days, the Robertson pilot arrived.
Lindbergh virtually lived with the plane
as it was rushed to completion in 60 days.
About the time the plane was finished,
Ryan withdrew from active management
of the concern and for a few years was
the distributor of the Siemen-Halske radial
engine, a European-manufactured engine
sold in the U. S. under the name Ryan-
Siemens. In 1928 Ryan disposed of his
agency and devoted full time to the build-
ing of the famous Ryan Flying School. In
1931, the company was incorporated un-
der its present name, Ryan Aeronautical
Company, and a public stock offering
made. Soon after, Ryan built the admini-
stration building at San Diego's new Lind-
bergh field and added school facilities
and hangars.
In the bleak year of 193 3, the Ryan
S-T was born. Sensing the need for a high
performance, low-wing monoplane of ad-
vanced metal construction, Ryan brought
out his newest baby, a sleek, maneuverable
sports trainer which was years ahead of its
time. It was used by both sportsmen flyers
and flying schools all over the Western
hemisphere and soon attracted attention
as an ideal tvpe for primary and advanced
military training, an opportune and timely
happenstance. In 1937, the Mexican gov-
ernment phiced orders to supply its Army
Air Force with Army S-T-M's (military)
and this contract was followed by similar
orders from Honduras and Guatemala. In
1939, Ryan really began to mushroom.
An entire new plant was built on the
bay side of Lindbergh field and business
backlog and factory employment zoomed
upwards. Then the Air Corps selected
Ryan School and eight other commercial
training institutions of proven ability and
CNperiencc to pioneer the commercially-
operated military flying school in the U. S.
The school took over the old factor)'
buildings on Lindbergh field and per-
formed brilliantly the entire war.
RYAN'S war years' production record is
staggering. The S-T-M type was or-
dered in heavy volume by the U. S. Army
and Navy, and more than 1,300 planes of
the rechristened PT series were built and
delivered. These were the first monoplanes
ever used by the Army for the initial
training of aviation cadets, breaking a
30 year tradition. During the same period,
Ryan developed the YO-51 Dragonfly ob-
servation plane for the Army, an insect-
looking little craft which was capable of
making unbelievably short, steep take-offs,
near vertical descents and virtually "hov-
ering" at slow forward speeds. Meanwhile,
the factory was turning out a steady
stream of aircraft and engine components
— exhaust systems, gun turrets, wing
panels, and tail surfaces. One of the or-
ganization's proudest achievements was
the Fireball fighter, a job assigned it by
the Navy in 1943. The Fireball combined
for the first time the conventional engine
with jet propulsion, then new and quite
untried. Ryan had just gotten started on
mass production on orders totalling more
than $100 million when the war ended
abruptly and production was stopped.
As he sits in his office today, between
trips to Washington to interview the big-
wigs of the Air Force, Army and Navy,
Claude Ryan is still a soft spoken, retiring,
and completely charming business man.
He speaks about the future of Ryan with
modest optimism. All the talk about mov-
ing aircraft factories to the middlewesi
does not greatly disturb this San Diegan.
"In the first place," he says, "it is certainly
not an announced Air Force policy. As a
matter of fact, the plants on this coast are
much busier than the East coast factories.
No one has ever brought it up to me when
I've been selling airplanes." He looks up
at the pictures of Hap Arnold and Joe
Brennan behind his desk. "I hke it here,"
he says, with finality.
S^PER m MOST TERRIFIC
AIRPLME I'VE EVER FLOWr'
"Outcruises, outclimbs, yet lands
shorter than any plane in its class."
That's how Ryan factory pilots and sales
officials summed up their experience with
the prototype of the amazing new Ly-
coming-powered Super 260 Navion.
But would others share that enthusiasm
when production models began coming
off the assembly line? Perhaps an impar-
tial, widely-recognized authority might
give the company the benefit of his ex-
perience in properly evaluating the
plane's characteristics.
It was against this background that
Paul Montz, three-time Bendix race win-
ner, holder of many inter-city speed rec-
ords and well-known movie pilot, flew
the first production Super 260 early in
April just an hour after it passed final
factory inspection and was licensed.
If Ryan officials expected to hove their
enthusiasm wotered down, they were in
for a surprise. Landing after a half-hour
check flight, Mantz turned out to be just
about the most thoroughly "sold" pilot
you con imagine.
"Most terrific airplane I've ever
flown!" exclaimed the wildly gesticulat-
ing Mantz. "I've never seen anything
like it in my life, hiere's one airplane
that has both maximum performance and
maximum safety. That's an unbeatable
combination.
"With its 1250 feet-per-minute rate
of climb, 170 mph cruising speed and
1 8,000 foot ceiling, it has the same 'get
up and go' i like so much in the P-51
Mustangs I fly. This mokes the Super
Navion as outstanding in its class as the
P-51 is among piston-engine fighters.
PAUL MANTZ
"This Super job gets off like a scared
jockrobbit in just 400 feet; in 770 feet
I was over a 50-foot obstacle with full
load and no wind. You get real perform-
ance on the high side — yet on the low
speed side you find amazing control.
When a plane like this lands at 55 miles
an hour, you can be sure its handling
characteristics make it easy and safe for
amateur as well as professional pilots.
"I found the Navion's new power plant,
the 260 h.p. Lycoming, to be one of the
smoothest-running engines I've ever flown
behind. Driving the new fHi-Cruise pro-
peller through silent reduction gears at
low RPMs, it means maximum efficiency
for the engine-propeller combination, and
reduced noise level in the cabin.
"In my opinion, Ryan's way out front
this year with the Navion Super 260!"
RYAN NAVION SUPER 260
19
lew Machine Speeds Exhaust Parts Production
A fast, extremely accurate new boring
machine has been added to the battery
of machine tools in the Ryan Machine
Shop in order to accomplish the produc-
tion of exhaust system ports with greater
speed and economy. Monufoctured by
EX-CELL-0, pioneers in the development
of boring machines, this particular model
is a precision type which can handle high
production in a wide variety of jobs. Be-
cause of its rigid, sturdy construction it
is possible to attoin boring accuracies
within .0005" tolerance.
EX-CELL-0 hove especially designed
this new model as a compact machine
which is simple to operote and yet precise
in its work. Essentially, it consists of a
hydroulically-operoted steel work table
and a battery of four motor-driven cut-
ting spindles. The work is clamped to the
table and is moved into the cutters by
the smooth hydraulic action of an ingen-
ious svstem of pumps, valves and hy-
draulic controls. This is one of the un-
usual features of the machine — most mo-
chine tools utilixe a mechanical, gear-
driven system for feeding the work into
the cutting tools. EX-CELL-0 hove de-
veloped this hydraulic drive to obtain
smooth, accurate control of the work.
Typical jobs which ore performed on
this mochine in the Ryon Machine Shop
under supervision of Darwin Whetstine,
Machine Shop Foreman, ore the boring of
the port tubes of the exhaust manifold
sections for engines of the Lockheed
P2V3 Neptune. Facing the flanges on
Boeing B-50 Superfortress exhoust sys-
tem ports and boring the tubes for ball
sockets on these exhaust ports ore also
accomplished with the high precision
which these parts require. In the accom-
panying photograph, Kenneth Stevens,
master machinist at Ryon, is shown per-
forming a typical boring operation with
maximum precision and minimum super-
vision because of the mochine's excep-
tionol copocity to do this type of work.
FLYING GLASSES
(Coti finned from luii^c 17)
With main plant and offices in Reading,
the Willson people keep a busy air route
open between there and their field office
in Detroit.
When customers from New York, Phil-
adelphia or Washington visit the plant,
their return transportation by Navion is
often conveniently arranged. They are
pleased, of course, and well convinced that
Willson Products, Inc., is a company with
progressive methods.
20
One Cal Readinger, it turns out, is an-
other figure in the Willson Navion drama.
He's the professional pilot the company
keeps on its staff to make sure that all its
key people get full use from the plane, in-
cluding those executives who as yet are
not pilots. Cal was put on the payroll
when they moved up from a two-passen-
ger Ercoupe over a year ago to the bigger,
more useful Navion with its four-passen-
ger seating and 600-pound cargo capacity.
NEWS COVERAGE
(Continued from page 7 )
Shortly after the presses started to roll
the Navion was again in the air carrying
copies of the paper back to Darrington
where they were distributed free to the
celebrants, the day's edition arriving near-
ly five hours before it would normally.
No other metropolitan paper in the area
had more than a mention of the festivi-
ties until their edition the following day
(Sunday) and distribution was not made
in Darrington.
"As this is a highly competitive terri-
tory from a circulation standpoint," said
Mr. Best, "we considered this routine aerial
coverage of inestimable good will and
circulation value."
The Darrington Airport is rough and
short with 7 5 -foot trees at each end of
the abbreviated runway. But it would take
more than this to scare the Navion. With
four passengers, camera equipment and
full fuel supply we used only about one-
third the runway for take-off. We cleared
the trees under no-wind conditions with
a more than comfortable margin of safety.
Other circulation uses of the plane are
obvious, not the least of which is deliver-
ing bundles of papers when floods pre-
vent auto route drivers from reaching
certain areas.
IN 1948 The Herald wished to revamp
the business procedure of its classified
advertising department. The Bremerton
Sun, Bremerton, Washington, was found
to have the best procedure and the Her-
ald's classified staff was flown there morn-
ings and returned evenings, where a car
and ferry trip would require nearly three
hours.
Believing that most people enjoy an
airplane ride, especially in this type of
craft where the visibility is unobstructed.
Publisher Best has followed the policy of
taking managers of concerns that are ad-
vertisers with the paper along on photo-
graphic flights. "This creates a closer re-
lationship between the paper and custom-
er," Best said, "and certainly doesn't hurt
aviation any. All of our guests have been
very enthusiastic."
On one recent business trip to San Fran-
cisco, Mr. Best saved sufficient time to
take a short vacation to Lake Tahoe,
Capitola and other Northern California
points. When he got back to Everett he
told us the Navion's performance at the
high altitudes around Tahoe was excep-
tional.
He also reported the cost of opyerating
the ship for the whole trip was about one-
tenth of a cent per seat mile. And on the
whole, we've discovered the Navion, per
seat mile, has been less expensive than any
form of transportation we ever used.
(Continued on next page)
"Our Navion is an important part of
our business," Mr. Best often comments.
"I know it is possible to publish a modern
newspaper without the use of an airplane.
We cou.d get out a paper without modern
typesetting machines, presses or even the
telephone, but we couldn't do as good a
job nor give as good service to both our
advertisers and readers."
The Everett Herald's Navion is on the
payroll to stay and is more than paying
its own way.
"PACKETS" PACK IT!
{Con tiuucd from l>agf 11)
4. A new electrically-operated mono-
rail system has been installed in the cargo
compartment, permitting as many as
twenty 500-pound para-bundles of sup-
plies to be dropped in less than 10 seconds
through a forward para-tainer door simul-
taneous with paratroopers' jumping
through twin side doors at the rear.
5. To compensate for the additional
load and range of the new Fairchild C-1 19
"Packets," larger, more powerful Pratt
and Whitney engines, each developing
3 500 horsepower, have been installed.
These give the new Fairchild Packet great-
er efficiency at all speeds — a necessary fea-
ture for the Air Force's specialized mis-
sions, which may range from long dis-
tance transportation to slow speed drop-
ping of paratroopers.
6. A steerable nose wheel, plus fully
reversing Hamilton Standard propellers,
makes the new Fairchild "Packet" easier
to maneuver on the ground. The reversed
propellers give added braking power as
well as enabling pilots to back and "park"
the airplane.
THE uses of the new Fairchild "Packet"
are as varied as the missions of the Air
Force and Marine units which will use
the planes. Its basic mission is to deposit a
maximum of cargo, personnel, litter pa-
tients, mechanized equipment or para-
troopers at a base 1000 miles out and re-
turn without refueling.
As a cargo plane, the Fairchild "Packet"
can carry a maximum of 30,000 pounds
payload. Equipped for paratroop opera-
tion, it can dump 42 fully equipped para-
troopers plus 20 500-pound paracans of
supplies. As a transport, it can haul up to
64 passengers, or 3 5 litter patients plus
four medical attendants. It can also tow
a 30,000-pound glider or two 15,000-
pound gliders and for rescue work, the
C-1 19 can carry a large helicopter ready
for emergency use.
Since the first C-82 Packets were put
in service in 1945 they have been used
extensively in a new strategy of military
logistics — air transportability. Today al-
most all of the equipment of the Infantry
Table of Organization can be airlifted by
the big Fairchild cargo planes.
Nearly three years ago, Ryan took the
first steps in the development of the ex-
haust system for the Fairchild C-119A
when James Stalnaker, Ryan's eastern rep-
resentative, was dispatched to our plant
to confer on the preliminary studies for
the new and enlarged "Packet." After re-
viewing the plans for the new airplane,
Ryan obtained approval to submit draw-
ings of the Ryan exhaust systems which
were then proving successful on the same
Pratt and Whitney Wasp Major engines
in the Boeing Stratocruiser and Strato-
freighter airplanes.
Because Ryan has designed a sizeable
number of efficient systems for the Pratt
and Whitney power plant, a wealth of
specialized experience was made available
for the Fairchild project.
The C-119A exhaust system was modi-
fied slightly for the C-119B version. The
present configuration consists of an
engine-mounted collector-ring type in
which all of the hot gases scavenged from
the engine's 28 cylinders are picked up by
a circular collector ring. Seven header
sections, lying in the troughs between the
rows of cylinders, pick up the exhaust
from three cylinders each and deliver it
to the collector. The seven rear cylinders
ON THE COVER
Latest-type spotwelding equipment
in the Ryan plant is used for important
production processes in the manufac-
ture of airframe and aircraft engine
components.
Because of rigid military require-
ments, oil structures have to be fabri-
cated with utmost core and precision.
This spotwelder is air pressure-oper-
ated, water-cooled and electronically-
controlled by a huge cabinet of elec-
trical equipment. With almost human
intelligence, these electronic "brains"
accurately measure the exact amounts
of power and pressure required for
each spotweld, in conformity with var-
iations in metal thickness and resist-
ances.
each empty their exhaust gas directly to
the collector by means of a short connec-
tion.
An unusual feature of the C-1 19B man-
ifold is the use of transversal slip joints
which isolate these rear cylinder connec-
tions from the movement of the collector
caused by temperature growth. These
joints are the result of original design
work in a successful attempt to provide
a light-weight flexible joint to accommo-
date collector motion. They are an in-
genious combination of double slip joint
which permits a unique two-way motion.
They make possible the only exhaust sys-
tems with engine-mounted collectors
which do not require slip joints in the
collector bodies themselves. They reduce
the number of joints demanded, reducing
leakage and save weight and space
SUB-CONTRACTING
THE J-47
(Contijiued from page 9)
As a general policy, at least two and
preferably three sources of supply were
established for each item. In the case of
Ryan, initial orders were for exhaust cones,
combustion chambers, transition liners
and burner assemblies. These same stain-
less steel units were also manufactured by
other supphers in the early stages of the
program. In recent months, however, as
the performance of each sub-contractor
was proved, orders on some items were
placed with a single source. Thus, Gen-
eral Electric has recently placed addi-
tional orders with Ryan for its entire
exhaust cone and transition liner require-
ments for the J-47 assembly line at Lock-
land.
After the basic plan had been dis-
cussed with the principal sub-contract-
ors, each plant interested in participa-
tion in the program was inspected to
make certain its experience and facilities
were adequate. Then, orders were placed
on the basis of competitive bids. In all
cases, sub-contractors were required to
state their willingness to participate for
the duration of the program as well as
to remain competitive to retain their
share of the business.
The usual problem of handling highly
accurate machined parts and assemblies
of high value was increased in the case
of Lockland since vendors are required
to ship parts in well protected, sealed
containers. As a result, special fixtures for
removal of parts from these containers to
production type conveyances had to be
designed. Speed, caution, safety and con-
venience were paramount in handling
such material on the production lines.
(Continued on page 22 J
21
Returnable shipping containers, for ex-
atnple, greatly facilitated this handling
problem. Time consumed in packing and
other operations were reduced materially
by the use of many novel devices.
At Lockland, studies are constantly in
progress to improve design and produc-
tion as well as to reduce the amount of
strategic materials used in each unit. A
subcontracting section maintains a card
index on each component part used in
the engine.
If a revision is made in design, a sched-
uling section screens such changes and
advises the ordering and purchasing sec-
tions of the revised instructions which are
issued to the subcontractors. Vendors then
receive a weekly progress report with
definite instructions to speed up or slow
down production in order to maintain the
flow of parts at the scheduled rate.
Production, of course, does not end at
merely complete assembly. Each unit un-
dergoes a test run after completion. After
test it is disassembled, inspected for worn
parts and returned for a final run. Assem-
bly is geared to provide for such testing
on each unit without clogging the pro-
duction line.
THE Lockland operation was started in
mid-October, 1948, in a plant previous-
ly used for testing war-time reciprocating
aircraft engines and the manufacture of
some of its components. Four months later
— and two months ahead of schedule —
the first jet engine assembled at Lockland
was turned over to the Air Force.
Since then, this peacetime plan of indus-
trial mobilization has continued to prove
its value. To this date — though actual fig-
ures cannot be released — the thousand em-
ployees at Lockland have delivered hun-
dreds of the J-47 axial-flow turbojet en-
gines to the Air Force for such planes as
the Boeing B-47 Stratojet bomber. North
American's F-86 Sabre and B-45 bomber,
Convair B-36, and newer research planes
like Republic's XF-9I Interceptor and
Martin's XB- 51 bomber.
In summary, production of the J-47
in the Lockland assembly plant has shown
the merit of a well-planned, coordinated
sub-contracting program. Remarkable re-
sults have been obtained by utilizing
skilled vendors in manufacturing all parts,
making sub-assemblies, and then feeding
them to a central location for assembly
and test.
But we aren't complacent about the
success of the "Lockland Plan." We know
that what is current today is at least
obsolescent tomorrow. For this reason, we
must set our sights on the future. While
doing an efficient job today, we and our
sub-contractors are gaining "expansibil-
ity" know-how for tomorrow's require-
ments— if such an emergency arises.
QUOTED
BRIEFLY...
And To
The Point
Too few of us have the ability to put into
words some of the basic truths of America's
greatness. When the editors run across a par-
ticularly potent phrase, we like to pass it
along to Ryan Reporter readers. For example:
go to that part of the world where your
ideal is being practiced.
"Then why is it that no one wants to
leave the United States for Russia, or for
socialist England, or for fascist dictator-
ships in Europe or South America? And
why is it that millions and millions in
those countries want — desperately want —
to come here?
— Warner & Swasey Ad.
"I place economy among the first and
most important virtues and public debt
as the greatest of dangers to be feared.
To preserve our independence we must
not let our rulers load us with perpetual
debt. We must make our choice between
economy and liberty or profusion and
servitude.
"If we run into such debts, we must
be taxed in our meat and drink, in our
necessities and our comforts, in our labors
and in our amusements. If we can prevent
the Government from wasting the labors
of the people, under the pretense of caring
for them, they will be happy."
— Thomas Jefferson
"Communism, socialism, fascism, capital-
ism— whatever you like — it's here, in the
world, right now. All you have to do is
LOCKHEED P2V'S PLAY PART
IN ANTI-SUB OPERATIONS
The outstanding air achievement made
during Operation Portex, joint Army-
Navy-Air Force amphibious training exer-
cise off Vieques, Puerto Rico, was the anti-
submarine work of Navy Lockheed P2V-3
Neptune patrol bombers. The P2V's were
highly successful in both locating and
'destroying' submarines, including those
of the snorkel type.
The climax of the exercise was an as-
sault on the island of Vieques, highlighted
by a paradrop of a battalion of the 82nd
Airborne Division flying Fairchild C-82
Packets.
Ryan builds exhaust systems for both
the P2V Neptunes and the C-82 Packets.
FF TO SOUTH AMERICA
"LANDED LAST NIGHT 8 PM MONTEVIDEO WITHOUT SLIGHTEST TROUBLE
DURING 9,000 MILES FLIGHT THANKS TO EVERYONE AT RYAN ' SIGNED BERNI
DARDEL. This cable has just been received from Berni Dardel, famous Swiss pilot, who
recently led a flight of three Ryan Navions to South America. Photographed on the
Ryan flight line in San Diego shortly before taking off on this enjoyable trip
ore: Berni Dardel, Ben Moore, Jack Pacini, Mrs. Jock Pacini, Robert Sonchez, Carlo
Lepori and Edward Munoz. All principal South American cities were on itinerary.
22
TEN AND FIFTEEN YEAR SERVICE PINS PRESENTED
Corl "Ace" Nesbitt (right) of Air-
plane Service receives his 15-year
service pin from T. Claude Ryan, pres-
ident.
Left to right: C. A. Stillwogen, Floyd Bennett, Eugene P. Gongoware, M. W. Kelley
(15-year pin), Ree A. Evey, Joe Williams, T. Claude Ryan, Mel Payne, Lewis T.
Monfort, Dan Elson, Jack Wilkewich, Rudolph Friedrich, Maynard Lovell and Fred
Haywood.
Left to right: John Killion, Lawrence
E. Anderson, Rochford Crawford,
James Dockett, Joseph Leary, Mickey
Meyer, Ernie Simonson, James Smith,
T. Claude Ryan, Frank Marsh, William
Jones, Cliff Scotes, Dwight R. Bement
and Fred Ferguson.
Left to right: Edward Lillis, John Kin-
ner, Carl Oberbauer, Richard Macom-
ber, John O. Burke, Gordon Longmire,
Dick Dewey, T. Claude Ryan, Carl
Krueger, Emerson Akey, Robert Booth,
Jr., Bill Bice, Clarence Day and Joe
Basso.
Left to right: Phillip Olivas, Walter
Thorpe, Walter Sly, Norman Newton,
Quinley Roder, T. Claude Ryan, Carl
Nesbitt (15-year pin), Oscar Kupilik,
Hjalmar Rosenquist and Sam Gilbert.
23
GUIDED MISSILE
DEVELOPMENT
(Continued from page 5j
the Ryan Aeronautical Company for the
development of the Q-2 is an example of
a program to develop a piece of equip-
ment which will fly at high speeds and
high altitudes and serve as a target to test
the effectiveness of developmental surface-
to-air and air-to-air guided missiles.
The responsibility for converting such
a broad program of development from the
planning stage to the hardware stage falls
on the engineers and the skilled workers
in the aircraft industries of the United
States.
Many different professions, trades, and
skills will contribute to the development
and production of guided missiles. Aero-
nautical and structural engineers and sheet
metal and iron workers will be needed to
design and fabricate the wings, fins, sta-
bilizers, and fuselage which go to make
up the missile airframes. The field of hy-
draulics and pneumatics must provide ex-
perienced men to design, install and serv-
ice the necessary servo-mechanisms, ac-
cumulators and actuators which make
up a portion of the missile control and
guidance system. Electrical engineers and
electricians must design and install elec-
tric power supply systems, high speed
motors, electric gyros, servo-mechanisms
and gyros and the complex net of wiring
which tie together all of these components
into an infallible control and guidance
system.
Electronics engineers and service men
must develop, fabricate and service var-
ious types of ground and airborne radio
and radar guidance component, as well as
missile-borne target-seeking devices and
proximity fuses to guide missiles to their
targets. Furthermore, many highly skilled
craftsmen, such as jewelers and watch-
makers will be engaged in the manufac-
ture of chronometers, accelerometers,
gyros and other intricate and delicate
components for guidance and control
mechanisms.
A specialized group of propulsion en-
gineers will be needed to develop power-
ful, high-speed power plants such as tur-
bo-jets, ramjets and rockets. Metallurgical
engineers must produce high strength and
extremely high temperature metal to
withstand the operating conditions within
power plant combustion chambers, ex-
haust tail pipes and, in the case of the
turbojet engine, turbine wheels. Ceramic
engineers will be called upon to contribute
research and development in the field of
acid-resistant linings for liquid rocket fuel
tanks and heat-resistant linings for inlet
diffusers and exhaust tail pipes. Thousands
of skilled machinists will be required to
precision machine castings for various
parts of the power plant system as well as
to machine small intricate parts required
in fuel nozzles, fuel pumps and other parts
of the fuel metering system. Chemical
engineers and laboratory workers will be
required to investigate, develop and pro-
duce vast quantities of high performance
fuels for use in the various types of power
plants — the turbojet, the ramjet and the
rocket. 3 y gQ
THE work of all these people and nu-
merous others will require a large corps
of inspectors to examine each piece which
is fabricated and every installation which
is made. These inspectors will comprise a
most valuable working group in the
guided missiles industry, for on them will
fall the responsibility for checking and
testing each part and installation honestly
and conscientiously if we are to have the
most reliable and most accurate guided
missiles which can be produced.
As you may have concluded from the
enumeration of the various arts, trades
and skills required to develop and fabricate
guided missiles, many different types of
workers will be required. This fact is not
startling to those who have been associ-
ated with aircraft development and pro-
duction. Knowing the complications of
conventional aircraft design and produc-
tion, they can readily visualize the added
complications in design and production
which are introduced by removing a pilot
and crew from an aircraft and yet requir-
ing it to fly speedily and unerringly to
unseen targets.
The multitude of problems which now
confront science in the development of
the ultimate in guided missiles will be
solved, in time, by the ingenuity and re-
sourcefulness of American industry. These
problems, however, will not be solved by
assuming an air of complacency in the
mistaken belief that we are already fully
'rI I'Oi
. 11 MAY 24, 1950 N
Published By
Ryan Aeronautical Company
Lindbergh Field
San Diego 12, California
Frances L. Kohl, art and production editor
Robert F. Smith, Navion news editor
William P. Brotherton, technical editor
Don Doerr, chief photographer
William Wagner, editorial director
prepared to protect our freedom and hb-
erty with a "push button" defense and
offense. The problem of developing suc-
cessful guided missiles and integrating
them into an effective network for defense
must be attacked vigorously. Remember
this — that for each "push button" which
we will have in the future, hundreds of
thousands of manhours will have been
invested in research, design, development,
planning, tooling, fabricating, inspecting
and testing!
THERMAL ANTI-ICING
(Continued from page 1)
NOT only must an airline satisfy the
operational requirements of flight
crews in the development of ice protective
systems, it must also design for ease of
ground maintenance and economy of op-
erating cost.
From a maintenance point of view, the
thermal wing anti-icing method has sev-
eral advantages over the former pneu-
matic deicer boot designs:
1. Wing ducting is relatively permanent
and easily stands up from one 1200
hour inspection period to the next.
Inspection and repairs are largely
preventative in nature and can be
scheduled at regular inspection per-
iods.
2. Whereas rubber pneumatic deicer
boots deteriorate most rapidly in the
summer season when least used,
heated wings required little attention
when not in use, and are adaptable
to maintenance on a "year-round"
basis.
In comparison with the DC-6, the Con-
vair augmentor system of providing heat
for wings, tail, and cabin is considerably
more simple and lighter in weight. Its en-
tire success, however, hinges directly on
the ability of designers to develop an aug-
mentor heat exchanger tube which will
withstand the high temperatures and the
punishment of pulsating engine exhaust
gases for a full engine overhaul period.
Adding up these thoughts on the oper-
ational results of thermal anti-icing, at
what conclusion does one arrive?
We believe that thermal anti-icing sys-
tems are here to stay. Pilots like the added
protection. Maintenance men are meeting
and overcoming the new service problems
related to heated surfaces. Engineering
requirements for complete ice and run-
back protection are now well-known.
Some of the "economists" are unhappy be-
cause to date the operating costs have been
higher than on previous systems; but so
also is the protection greater than pre-
viously afforded. As further experience
is gained, operating costs can and will be
reduced.
24
87 96
THIS SLOT MACHINE ALWAYS
PAYS OFF" IN CASH!
ALL OVER AMERICA, time-cards are being punched in and out day after day. Drop a time-
card in the slot, and — presto! — comes Friday and there's a paycheck waiting! Millions of ■work-
ing men and -women have been earning a good living doing this for years. In fact, the time-card
and time-clock combination is one of the best money-making methods in America.
ONE IMPORTANT THING to remember though is you can't hit the jackpot unless there is a
jackpot! Any company must be making money or it cannot continue to pay out money. If profits
are good, there w^ill be money to help buy better equipment for present jobs; and, there'll be money
to expand and create more jobs, too. There -will be money to keep business going in the months and
years ahead. Profits make any job a good, dependable job to have. There's no security in w^orking
for a company that can't keep its head above w^ater.
LET'S HOPE that American industry can earn enough profit to keep our time-clocks all over
the country paying off in cash every time they are punched.
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
POSTMASTER: If undeliverable for any reaion. notif
436
K.D.PONSFORD
4557 TERRACE DR.
SAN DIEGO 4, CALIF.
Sec. 34.66, P. L.&R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
EXHAUST SYSTEMS. Manifolds, collector
rings, short stacks and other stainless steel
assemblies are engineered, built and serviced
by Ryan. For more than a decade Ryan has
been recognized for outstanding leadership
in the entire field of high-temperature air-
craft engine applications.
AIRFRAME COMPONENTS. In addition
to its own prime airframe contracts, Ryan
has for over 20 years built for other manu-
facturers; produced complete airplanes to
another company's design; built wings, con-
trol surfaces, fuel tanks, and fuselage sec-
tions for bombers, fighters and transport air-
craft in war and peace times.
JET AND ROCKET engine components.
Ryan is the only jet components manufactur-
er who also engineers and builds jet and
rocket-powered aircraft and guided missiles.
Obviously, you get technical advantages not
enjoyed by others when Ryan designs and
builds heat and corrosion resistant compon-
ents for you.
WHY RYAN IS BEST QUALIFIED TO HELP SOLVE
YOUR STAINLESS STEEL FABRICATING PROBLEMS
A partial list of aircraft embodying
Ryan-built components reads like a
blue book of aviation:
EXHAUST SYSTEMS
AiResearch heat exchangers; Manifolds
for Boeing B-29, B-50, 377 Stratocruiser,
C-97 Strofofreighter; Continental 1790
tank engine; Convoir 240 Convair Liner,
PBY flying boots, PB4Y-2 anti-icing kits;
Exhaust systems for Douglas A-20, B-23,
DC-3, C-47, DC-4, C-54, DC-6, C-74,
C-124; Fairchild C-82 and 0-119 Packets;
Goodyear Blimps; Lockheed P2V Nep-
tunes- Grumman F6F Hellcat; Mortin
AM-1; North American AT-6 and B-25;
Northrop P-61 ond B-35 Flying Wing;
Piasecki Helicopters; Pratt and Whitney
4360 series engine; Republic P-47 hoods;
Wright Aeronautical 3350 series engine
exhaust system.
AIRFRAME COMPONENTS
Boeing 377 and C-97 rear fuselage sec-
tions, cargo doors and floor beams; Boeing
B-47 Strotojet components; Convair B-24
and PB4Y-2 wings and tail surfaces; Novy
SOR-1 scout observation planes; Northrop
P-6t tail surfaces; various engine cowls,
gun turrets, etc.
JET AND ROCKET COMPONENTS
Aerojet Aerobee Sounding Rockets; com-
ponents for AiReseorch; Allison Division
of General Motors; Bell toilpipes for Boe-
ing B-47 and Convair 8-36 "pods"; com-
ponents for M. J. Kellogg; Flader turbo-
let; General Electric J-47; General Tire
and Rubber; Giannini let engine; Mar-
quardt ram-jet; McDonnell F2H-1 Banshee
Ranger let engine; Pratt and Whitney;
Ryan Firebird air-to-air missile; Wright
Aeronautical T-35 Typhoon.
Take full advantage of Ryan's en-
gineering leadership, advanced pro-
duction techniques and service ex-
perience in high-temperature metal-
lurgy. Let Ryan apply its "know-
how" to your problems in the design
stage.
Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD
Exhaust Systems • Jet and Rocket Engine Components
SAN DIEGO, CALIFORNIA
Airtrame Components
VQ^ISr^iai^A^
ilENT Oi m
DURING the war and through V-J
Day, we at Pratt & Whitney were
rightfully required to devote our major
efforts to piston engines. We recognized
we faced a severe handicap in getting into
gas turbines against formidable competi-
tors who had a three to five year head
start in this new powerplant field.
Already in production was an Amer-
ican-built centrifugal flow turbojet with
approximately 4000 pounds thrust. Rolls-
Royce had also started during the war on
the development of basic Whittle cen-
trifugal flow turbojet engines, and in 1946
had in their Nene an engine of 5000
pounds thrust. Because of this improved
P & W jet engines power Grumman F9F-2 Panthers.
Newest Pratt and Whitney facility is $12,000,000 turbine laboratory.
by William P. Gwinn, General Manager
Pratt and Whitney Aircraft
Photo shows successive stages of assembly of powerful J-42 Turbo-Wasp jet engines at East Hartford plant.
performance of the same basic type
Whittle centrifugal flow engine with
roughly the same weight and installation
characteristics, interest in the Nene was
aroused within the Navy and by Grum-
man toward using it as a powerplant for
the then new F9F Panther fighter.
With the Navy's blessing, we pur-
chased the manufacturing rights in this
country for the Rolls-Royce Nene. This
was late in the spring of 1947, and im-
mediately a group of our people went to
England to go into all phases of the job
ahead.
In mid-July, 1947, they returned with
complete drawings and specifications and
turned them over to our engineering and
shop people. These prints had to be Amer-
icanized — translated into American en-
gineering terms. Sources had to be found
and established to produce the special al-
loys and materials required, because it was
imperative that this be a 100 per cent
American project.
In addition to the complex production
job such as providing complete new facili-
ties, particularly for the production of
sheet metal parts, such as combustion
chambers and exhaust cones, engineering
was faced with the task of translating the
British drawings and specifications to
American standards. Engineering also had
(Continued on page 20)
mm FOR PERFORMING
SOME personal plane pilots, who had
thought they could outrun a Navion,
have been getting some real surprises late-
ly. New 1950 Navions have been over-
taking and walking away from them. And
the surprised pilots haven't been able to
do anything about it.
The reason is the new Super 260
Navion, powered by a Lycoming six-
cylinder geared engine — a plane that w
outclimb and outcruise, yet land shorter
than anything in its class.
The Lycoming geared engine is part of
the answer. With its increased propeller
efficiency and engine power, it provides
superior take-off and climb performance
without sacrificing top speed, smoothness
or quietness of operation.
More and more, manufacturers of per-
sonal aircraft are turning to the geared
engine for their power. It's not surprising,
because there is really nothing new about
this type of engine. It has been used on
transport-type aircraft and military air-
craft for years. Every commercial multi-
engined liner operating in the U. S. today
is utilizing geared power. Gearing of small
aircraft engines is just a new application
of an old idea.
As a matter of fact, the Wright
brothers used a primitive gear reduction
system on their Kitty Hawk — two bicycle
chains connecting sprockets on the engine
and two propellers. It wouldn't have flown
with a direct-drive hook-up, experts say.
But before we look into the many ad-
vantages of the aircraft engine equipped
with propeller reduction gear, let's exam-
ine one of the questions that some pilots
may be asking as these engines come into
deserved popularity —
Will the higher "revolutions per min-
ute" of these engines cause them to wear
out faster than the direct drive engines
of slower rpm?
TTie answer is definitely "No."
In the first place, "revolutions per min-
ute" is not a true measure of engine
speed. For instance, the automotive engine
in \our car probably is rated at 3 500 rpm
or higher, and the Lycoming GO-43 5,
which powers the Super Navion, has a
normal rating of 3000 rpm.
Engines for commercial aircraft are fol-
lowing the pattern of the automotive
field. Twenty-five years ago, 2200 to 2400
rpm was standard for auto engines; and
now technological advances have enabled
automotive engineers to increase this to
today's 3 500 and higher. You hear few
questions among auto owners about
whether the engines wear out faster.
Part of the explanation is that the
development of the rugged metals and
alloys used in today's power plants, with
improved lubricants and lubricating sys-
tems, and better production methods plus
other technical advances, minimize the
effect of higher rpm on engine life.
There is another factor to be considered,
too. While Lycoming's six-cylinder geared
engine has a take-off rating of 5400 rpm,
it cruises at only about 2400-275 0 rpm.
On the other hand, most direct drive air-
craft engines are rated at 2500-2800 rpm
for take-off, and cruise at about 2150-
2400 rpm, only slightly less than the Ly-
coming geared engine.
One of the major advantages of the
geared engine for aircraft, of course, is
that you get more power in a given-sized
package with a slower propeller speed. For
example, to get high performance from
an engine, double the engine speed and
you nearly double the power output. But
(Continued on page IS)
Cowling of Ryan Super 260 Novion is the some as used on other models, yet en-
closes power package with 27% greater h.p., without any increase in frontal drog.
Power plant specialists on Navion as-
sembly line lower Lycoming engine into
position for installation in airframe.
Photo louifesy U. S. Air Services
Aircraft engines using gear reduction are nothing new Wright Brothers used a
primitive system of bicycle choins to transmit engine power to the propellers.
More combot troops, more military equipment than had ever before been parochuted were dropped
on "Swarmer" airhead from Fairchild C-82s. Dark parachutes ore those of "pathfinder" para-
troops; light ones carry combat material. Inset photo is of Ryan exhaust system for C-82 plane.
Lieut. Gen. Louris Norstod,
Deputy Chief of Air Staff for
Operations, was maneuver
commander. He's shown
briefing the news reporters.
ALONG with the hundreds of planes,
^ untold tons of equipment, thous-
ands of paratroopers and tens of thousands
of airborne soldiers, more than 600 Ryan
exhaust systems received a concentrated
workout under actual combat conditions
during "Exercise Swarmcr." Only one of
the transports used during the maneuvers
was not Ryan-equipped.
Key figures in the recent joint Air
Force-Army tactical maneuvers in North
Carolina were the tried and proven multi-
engine transports — Douglas C-54s, of
Berlin Air Lift fame, the twin-engined
Fairchild C-S2 and C-119 Flying Boxcars
and Packets, and the Douglas C-74 Globe-
masters. Also on hand to demonstrate the
newest in aerial supplv were the Douglas
C-124 Globemaster II and one of the Boe-
ing C-97 Stratofreighters. For the latter
Ryan builds the rear fuselage section,
cargo doors and floor beams as well as
the exhaust system.
Just what do maneuvers like "Exercise
Swarmer" prove?
They provide the only practical means
of determining under simulated combat
conditions how an "airhead," somewhat
like the Normandy beachhead, can be
established in "enemy" territory, and how
it can be supplied and expanded entirely
by air lift.
For purposes of the maneuvers, it was
assumed that the territory held by the
enemy was an island, so the only way to
start a counterattack was to establish an
airhead within the enemy lines and expand
it. More than 30,000 combat troops and
12,000 tons of weapons and equipment
were pushed through entirely by air with-
in a matter of four days. The troops had
nothing but what they carried on their
backs or what was parachuted or landed
by aircraft.
Preceded by several days of bombing of
the air lift "beachhead," a Fairchild Packet
opened the D-Day attack by dropping the
first load of "Pathfinder" troops, followed
by wave after wave of paratroopers until
more than 2000 men had been dropped to
seize the air field. Later air drops from
the Fairchild C-82s consisted of heavy
105 and IS J millimeter guns, jeeps and
(Continued on page 6)
SCHOOL FOR IIR TRANSPOmOILITY
From the nose of the Douglas C-124A Globemaster II emerges al-
most 25 tons of destruction. This L-37 light tank was flown
into the airhead to rout Aggressor forces. Left: Ryan exhaust
system taps 28-cylinder engine by series of "Siamese Stacks."
Douglas {;-124A
Boeing C-97
The cargo doors of the Boeing
C-97 Stratofreighter transport
open to permit lowering of the
ramp up which combat vehicles
drive under their own power to
simplify "oir transportability."
Ryan Aeronautical Company not
only builds the huge exhaust
system shown at left, but also
mokes oft fuselage section and
cargo doors of the pressurized
high -altitude Stratofreighter.
Seven Douglas C-74 Globemaster I
transports landed at three-minute
intervals to aid in securing the
airstrip captured by paratroopers.
Each Globemaster carried a fork-
lift truck on its elevator plat-
form which could be put to work
immediately to help unload com-
bat equipment being flown into
the airhead. Right: Nacelle with
Pratt & Whitney engine aided Ryan
engineers in designing exhaust
system for Globemaster I and II.
heavy loads of ammunition and rations.
This was the first time such drops, either
of troops or equipment by parachute, had
been made on so large a scale. Some 300,-
000 pounds of cargo were dropped from
the clam-shell doors of the C-82s.
After the capture of the air strip by
the paratroopers, the huge Douglas C-124
Globemaster II, making its first appear-
ance in maneuvers, made a token run as
the first airplane to land.
For demonstration purposes only, the
C-124 carried a 2 '2-ton truck, though it
has capacity for three trucks. From the
time the C-124's landing wheels touched
until it taxied over to the unloading ramp
and disgorged its truck, just three minutes
and one second elapsed. Had it carried a
full load of three 2'j-ton trucks fully
loaded with supplies, the elapsed time
would have been approximately 3' 2 min-
utes.
Later the C-124 showed the ease with
which it could load a huge M-24 tank
(via its built-in nose ramp) and a jeep
(via a rear elevator) simultaneously.
As reported by Wilson Silsby, a Douglas
Aircraft Company observer, "the C-124
was immediately followed by seven C-74s
landing at three-minute intervals, carrj'-
ing troops and equipment flown in from
200 miles away to be used in unloading
supplies at the airhead. Each of the 74s
carried a fork-lift truck on its elevator
platform. The minute the airplane was
parked on the unloading apron, the ele-
vator was lowered and the fork-lift truck
run off the platform. Meanwhile, combat
troops streamed down a ladder from the
forward door. Other types of equipment
then began coming down the elevator, to
be immediately set up for use by the com-
bat troops in unloading a constant stream
of equipment- and personnel-carrying
C-54s interspersed with C-S2s and C-119s
coming m at round-the-clock three-min-
ute intervals on a scale reminiscent of the
Berlin Air Lift. It was an amazing sight!"
"You can appreciate the feelings of a
country boy like me who witnessed such
a tremendous operation — 2000 paratroop-
ers and tons of equipment and supplies
Doufflas C-74
Fairchild C119
0
dropped onto the airhead, followed by the
start of operations from the captured air
strip and topped off in the afternoon by
a second drop of 2000 more paratroopers
and equipment."
All in all, observers were vastly im-
pressed by the basic advantages of air
transport as demonstrated in the aerial
war games. Heading this first complete,
large-scale airborne training operation was
Lt. Gen. Lauris Norstad, deputy chief of
Air Staff for Operations. "Swarmer" used
more planes, more equipment and more
paratroopers than had ever taken part in
a single action before. Such an operation
provides a practical yardstick to govern
the future procurement policies of the
military services.
Perhaps typical of the lessons learned
was the need for assault-type transports
which, possibly with track-tread landing
gear, could land on improvised fields. Some
sort of detachable fuselage aircraft (such
as Fairchild's new XC-120 Pack Plane)
is needed to assist in cutting down loading
and unloading time and for other special-
ized applications. For example, such an
aircraft could carry a complete machine
shop or GCA landing system in a "pod"
which could be flown into the airhead in
the first wave and be ready for immediate
operation.
Better coordination in the future can
also be expected between the Army and
Air Force in designing heavy combat
equipment and transport aircraft so as to
provide the ultimate in air transporta-
bility. In the future there will be greater
Air Force emphasis on designing to save
time in ground handling and on the part
of Army Field Forces in designing equip-
ment that can be carried with greater
speed and efficiency by air. Even now
many of the self-propelled military ve-
hicles like six-ton howitzers, field guns
and bulldozers can be loaded under their
own power thus avoiding the tactically
expensive process of disassembly. Such
specially designed vehicles are ready for
action as they roll from the ramps of
transport planes.
A two-and-a-half ton truck goes
up the ramp of a Fairchild C-119
Pocket at the supply base, 200
miles from the airhead, as U. S.
airborne soldiers and equipment
are rushed to support operations
at the airstrip captured from
Aggressor forces. More and more
combot equipment of Army Field
Forces is being designed around
the need for transporting it by
air. Standard installations on
C-119s ore Ryan exhaust systems.
Star performer of the Berlin Air
Lift, the reliable Douglas C-54
Skymaster, again sow heavy
service as transport planes in
"Exercise Swarmer" flew in more
than 12,000 tons of weapons
and other military equipment in
a few days' operotion. Since the
Douglas DC-4 commercial and
C-54 military Skymasters hove
been in service, Ryan has made
exhaust systems for transports.
Douglas C-54
W. V. Hanley, assistant manager of Standard's aviation division, on wing, supervises loading of electronic
equipment into "Chevron No. 2" Novlon. Speciol test equipment is used in demonstrating new 80 87 fuel.
mm TESTS IMIOR MilDE " FUEL
TEAMING laboratory research with
executive travel and sales promotion
activities, Standard Oil Company of Cali-
fornia has developed new and unique jobs
for their "Chevron" fleet of Navions.
With nearly two thousand hours already
logged on their first Navion, the oil com-
pany has recently taken delivery of
"Chevron No. 4," a new Ryan 1950 De-
Luxe 205 model.
In addition to the continuous coverage
of seven Western states made possible for
Standard's aviation engineers and sales
representatives by use of the Navions, the
development and marketing of 80/87 avi-
ation gasoline, first of its kind to carry a
guaranteed anti-knock rating under all
flying conditions, is a new and interesting
story in itself.
It all started back in 1937 when Stand-
ard originated a detonation knock-indicat-
ing device which made it possible to vir-
tually "see" inside an engine's cylinders.
With this scientific aid, the composition
of aviation gasoline could be 'jug
to fit an engine's exact requirements.
Because no single fuel for personal-
Standard executive R. F. Bradley,
left, takes delivery of "Chevron
No. 4" Navion from T. Claude Ryan.
executive planes was available which com-
bined the virtues of high octane rating for
rich mixture conditions and lower rating
for lean cruising operation, Standard set
out to "tailor-make" a suitable fuel.
With the detonation device installed in
the "Chevron No. 2" Navion, extensive
tests were conducted under controlled
conditions, and various blends of fuel
studied in action. Pick-ups attached to
spark plugs transmitted signals denoting
conditions within the cylinder to an
oscilloscope screen in the Navion cabin.
Properly interpreted by a skilled engineer,
the oscilloscope "picture" showed whether
or not the engine was knocking.
During flight tests the Navion was
flown by W. V. Hanley, assistant manager
of the aviation division. In addition to
developing SO 87 gasoline that prevented
knocking under all flight conditions, the
research project also included studies of
volatility, economy, vapor-lock and other
engine performance characteristics.
With development of the new fuel
completed, Standard's aviation depart-
ment was faced with the problem of how
best to take advantage of its sales pos-
sibilities. How to bring the story effec-
tively before private pilots? Again, the
Navion came into the picture.
Standard's sales executives had long
used their Navion and other aircraft to
keep in touch with customers throughout
the Pacific states, traveling in the Navion
alone an average of over 5000 miles a
month. Here, however, was a new prob-
lem.
If the oscilloscope could be used in
the Navion cabin to "see" inside the en-
gine's cylinders, why couldn't a large
television screen, set up in a room before
an audience, be used even more effec-
tively? Again, Standard's research depart-
ment went to work and came up with a
solution. The Navion could be parked
outside a meeting hall, the engine operated
under various conditions, and by means of
special electronic circuits and tubes, the
picture carried over 2 50 feet of cable onto
a TV screen. All equipment was designed
to be carried aboard the Navion and
flown from place to place.
Because of the Navion 's unexcelled
Standard's Navion has a habit of turning up just where needed for fuel demon-
stration shows. "Chevron No. 2" is landed nearby, then towed along highway.
short field performance the plane was
landed in many cases adjacent to or near
the auditoriums. Frequently the plane was
taxied or towed along city streets. A total
of 45 meetings were held before 6000 key
aviation people. Hanley flew the Navion
15.000 miles in the seven Western states
while introducing the 80/87 fuel.
Being used to a scientific approach to
the Navion because of past research proj-
ects with which the plane was connected.
Standard Oil ran its own "acceptance"
tests when taking delivery of their new
Ryan Navion "Chevron No. 4." With
calibrated instrumentation, Bill Hanley
found the new plane had a true airspeed
1 Yz m.p.h. in excess of the advertised
cruising performance and that all instru-
ments and settings were well within lim-
its. Also, Hanley reported, the plane was
ready on time and without a single mal-
functioning unit — an experience he had
had only rarely in past years when get-
ting new planes.
Special equipment devised by Standard Oil research engineers makes it possible to project onto movie
screen for large audiences, the "picture" of inner workings of Navion engine during combustion cycle.
ANEW Universal Heat Exchanger
Test Stand recently installed adja-
cent to the Jet Engine Test Stand is the
Ryan factory's newest research facility.
This imposing array of pipes, tubes and
valves, which looks like a plumber's night-
mare, represents a substantial investment
in a new testing instrument of laboratory-
like accuracy. It is being used daily to
check the design and performance of
Ryan-fabricated heat exchangers which
are fast becoming important tools in the
these structures, heat is passed through a
metal wall from one fluid to another in
order to obtain higher, or lower, tempera-
tures at the point of application.
Every design of heat exchanger can be
visualized as an arrangement of tubes.
Conventional coolant radiators and oil
coolers are composed of bundles of circu-
lar tubes through which the cooling air
flows. In the design of a heat exchanger
it is essential that the heat-transfer and
pressure-drop characteristics of the tubes
be known.
must be struck between a design for maxi-
mum service life, which imposes weight,
and for maximum output per unit of
weight, which necessitates minimum
structural weight.
The Ryan Heat Exchanger Test Stand
is patterned after the N.A.C.A. Test
Stand at the University of California. It
is an extremely versatile and high capacity
type.
It consists of a natural gas furnace
capable of producing 3,000,000 B.T.U.s
of heat energy per hour, a centrifugal
HEAT EXCHANGER RESEARCH
Installing a heat exchanger In the new Ryan heat exchanger test stand prior to air-gas heat flow test
under simulated flight conditions. Test data aids Ryan engineers in designing better heat exchangers.
hands of aircraft designers in their efforts
to increase the range, altitude and effi-
ciency of military and commercial planes.
Heat exchangers are used to transfer
heat from high temperature exhaust gas
to lower temperature warm air which can
be used to heat airplane cabins, prevent
icing of wings, pre-heat guns and perform
several other functions, details of which
are not releasable.
All of us use many types of heat ex-
changers in our daily life, such as the
steam radiator, vented gas heater and re-
frigerator freezing chamber. In all of
In aircraft, a principal source of heat
(with tremendous quantities of heat ener-
gy, most of which has previously gone to
waste) is the conventional reciprocating
engine. The airplane's power plant con-
sumes enormous volumes of cool air and
heats it to volcanic temperatures in a mat-
ter of seconds. The design of a thin-metal-
walled heat exchanger to accomplish the
transfer of heat from the products of
combustion, presents a complex problem.
It is necessary to know the amounts of
heat, and efficiency in transferring heat, at
varying air-gas flow rates. A fine balance
type blower for delivering air to the fur-
nace and ventilating air to the heat ex-
changer under test, together with a sys-
tem of ducting and various measuring
devices. Exhaust gas and ventilating air
can be circulated through the heat ex-
changer under test at flow rates of 8 500
and 65 00 pounds per hour, respectively,
at an exhaust gas temperature of 1600""F.
The blower, which is driven by a 30
h.p. electric motor operating at 3600
r.p.m. delivers air into a 12-inch manifold
and thence into two 8-inch ducts which
(Continued on page 19)
10
STEILS
THE
CAMERA! Speed! Action!
Familiar as key words in the jargon
of the movie industry, these crisp com-
mands mark the daily progress of the lat-
est Rvan Navion promotional venture —
a 16 mm color sound motion picture now
in its second month of production.
The 2 5 -minute movie is planned to con-
vincingly show the businessman and pro-
fessional person how he stands to profit
businesswise and in pleasure from owner-
ship of a modern executive-type plane like
the Ryan Navion.
A week's shooting in California's San
Joaquin Valley launched production.
Percy and Maxine Whiteside, Ryan Na-
vion dealers in the valley town of Cor-
coran, spark-plugged arrangements for
filming such colorful action as a cattle
round-up on the Lou Hansen ranch and
successful drilling to a record-breaking
Producer Bob Montague and production coordinator Robert
Smith combine talents during shooting of scene for Ryan
Navion technicolor motion picture now nearing completion.
near-6,000 feet by Elmer von Glahn in
the Raisin City oil field. Navions owned
by Hansen and von Glahn figured prom-
inently in both scenes.
Other Corcoran folks whose Navion us-
age was covered were Harold Dyer, truck-
ing firm operator; Phil Hansen, cotton
farmer; Bert Huff, machinery dealer; Fred
and Everett Salyer, grain elevator opera-
tors; Clyde Sitton, auto supply dealer;
Charles and Dick Gilkey, local execu-
tives.
Kenneth Billingsley, Ford dealer in
Tulare, demonstrated a Navion's value to
an automobile agency. Ed Neufeld, Ed
Peters, Sam and Dan Barling, large-scale
vegetable farmers of the nearby town of
Wasco, and the B. M. Holloway Company,
gypsum miners at Lost Hills, cooperated in
the filming of additional examples of Na-
vions at work.
Grand finale of the San Joaquin footage
was a group flight by six Navions to
(Continued on page 25 )
(Left) Rancher Lou Hansen of
Corcoran, Calif., performed
like a veteran screen actor
when camera picked him up as
he gassed his Navion. Mike-
boom allowed accurate record-
ing of his voice for movie's
sound track. Corcoran Air-
port's manager. Bill Halley,
right, holds big reflector.
(Right) A rugged location was
the Raisin City oil field in
the San Joaquin Valley, where
Elmer von Glahn taxies his Na-
vion right up to drilling rigs.
Shots of cross-wind operations
from the dirt road he uses as
a landing strip preceded the
sequences filmed at the well.
11
Mimmn mm urn
Like Shadrack, Ryan manifolds have a habit of coming forth
unharmed from a fiery furnace of 1600 heat.
FEW people realize, as they watch a
giant 4-engined B-50 roar across the
sky, how much sheer power is compressed
into modern aircraft piston-type engines.
Just one of the 3 500 h.p. engines on this
airplane packs almost as much power as
two average passenger train locomotives,
yet weighs less than the locomotive's
wheels. This is sufficient power to shoot a
one-ton elevator up the shaft of the Em-
pire State Building at the speed of sound
(1,020 feet per second).
Similarly, the vital function which
Ryan exhaust systems perform in remov-
ing huge volumes of volcanic exhaust
gases from aircraft power plants is rarely
appreciated.
In flight, these powerful piston-type en-
gines are running down the air at the rate
of .3 00 to 500 miles per hour. Even this
mighty flow must be compressed by super-
chargers and crammed down the engine's
"windpipe" in greater volume to feed the
combustion in the cylinders. Every mole-
cule of air and fuel emerges from the
exhaust ports of the engine with terrific
speed and at temperatures upward to
1950° Fahrenheit. Since this is almost
twice the melting point of the plane's
aluminum structure, the exhaust system
has a great responsibility in channeling
the hot gases safely to the atmosphere.
A major problem in connection with
the development of higher horsepower re-
ciprocating aircraft engines continues to
be that of disposing of the enormous
amount of heat generated by combustion.
The modern aircraft engine is a strik-
ing example of man's success in multiply-
ing his own muscular power by mechan-
ical means. For centuries, his only avail-
able source of power was the one-half
horsepower he could generate for short
periods of time by physical exertion. The
Egyptians built the pyramids with multi-
plied manpower. The Romans used horses
to supplement human muscle. In Holland,
wind was harnessed to do the work. Even
after the invention of a steam engine, a
generation limped along at less than ten
horsepower.
In 1884, the compound steam engine
became famous for exceeding ten horse-
power and Hiram Maxim made history in
1898 by building a 300 h.p. steam engine
for an airplane which never flew. But
since 1935, the phenomenal surge of
power which has been packaged in air-
craft engines has made previous efforts
along these lines seem small by compari-
son.
One cylinder of a modern aircraft en-
gine generates as much as 125 horsepower
— far more than most eight cylinder auto-
mobile engines. This enormous power has
been obtained from unbelievably light-
weight engines, weighing less than one
pound per horsepower. Yet, massive pres-
sures of 1 5 tons per cylinder head must
be tightly locked up in the thin metal
walls of the cylinder barrels. Much like
a cannon barrel when a shell is fired, the
cylinder barrel must retain the shock
Precision machining of the port of
B-50 tailpipe section. Machined
face must be flat with .005 inches.
Ryan exhaust systems on an aircraft en-
gine serve much the same purpose as ex-
haust systems on an automobile, except
that instead of removing the hot gases
generated by about 100 to 150 h.p. they
must serve the terrific combustion of
1000, 2000, 3000 or more h.p. They must
be as light in weight as possible, yet with-
stand the effects of corrosion and vibra-
tion while being subjected to frigid ex-
ternal temperatures and internal fiery
blasts.
To further complicate the job of the
manifold design engineer, the exhaust sys-
tem must be attached to an engine which
is dynamically suspended in its mount.
This allows the engine to move in several
different directions with sudden power
changes and isolates the plane from engine
vibration. But it also means that the ex-
haust system must either be mounted on
(Continued on page 23 )
caused by 21 violent explosions of com-
pressed air and gasoline each second. To
support this combustion, the engine con-
sumes air like a raging forest fire. Two
superchargers supply this air by blasting
a concentrated fuel-air mixture down the
engine's throat like bellows forcing up a
fire.
The interesting aspect of this whole
combustion cycle is that every molecule
of air and gasoline which is rammed into
the engine's cylinders must be forced out
and returned to the atmosphere — none of
it is destroyed. It is, however, greatly
transformed. The air, which may enter
the intake ducts at temperatures as low
as 65° below zero, rushes from the engine
exhaust ports with the volcanic heat of
1900"F. In removing this fiery blast, the
Ryan stainless steel exhaust manifolds have
performed with unique satisfaction.
Above: Inspection of machined exhaust ports on Ryan-built stainless steel tailpipe
sections for the Boeing B-50 installation. Below: Bruce Todd (left), Ryan sales en-
gineer, examines ball-and-socket joint designed for flexible exhaust gas connection.
VETERAN" FLIERS
Amvet's National Commander Harold Russell and Past Notional Commander Harold Keats confer beside their organization's Ryan
Novlon during visit at Norfolk, Va. Plane reduces trovel expenses of officers, allows tighter scheduling of speaking tours.
Building membership rolls in America's
big veteran organizations demands fast,
hard-hitting campaigning on a nation-
wide scale. For three of these groups — the
Veterans of Foreign Wars, American Vet-
erans of World War II, and the American
Veterans Committee — Ryan Navions are
providing the flexible schedules, speed, and
direct routes to out-of-the-way places
which such campaigning by top level offi-
cers requires.
The AVC's National Chairman,
Michael Straight, has just completed a
tightly scheduled 10,000-mile Navion trip
which took him to 2 5 cities all over the
country without missing a single speak-
ing engagement. Louis Pakiser, Executive
Director, and Wadsworth Likely, public
relations adviser, accompanied him on the
national tour of AVC chapters.
Credit for the AVC's distinction in be-
ing the first of the veterans' groups to
fleetly cover the country by Navion goes
to Chairman Straight. During World War
II he piloted two of the most famous war
planes ever to take to the sky, the B-29
and the B-17. He has flown more than
1,500 hours, holds a commercial license,
and is thoroughly convinced of the merits
of personal and business flying.
"In my work with the AVC, the Na-
vion has proved invaluable. I use it like
my father used his car," he says. "And I
fly in any season of the year, winter in-
cluded. Recently, while flying three dele-
gates from an AVC Convention, I was
caught in a freak snowstorm. With ceiling
and visibility rapidly lowering, I came
across a cow pasture, circled it in a tight
turn at 80 m.p.h. and landed without a
bump in a few hundred feet, in mud and
ditches. The plane was completely un-
damaged.
"The ship's stability and ruggedness are
its greatest qualities and they are life-
saving qualities in an emergency! In this
particular case, incidentally, none of the
three passengers — Marine, Army and
Wave veterans — could have attended the
Convention had the Navion not been
available."
In much the same fashion the Amvets
employ a husky, blue-enameled Navion
for the official transportation of National
Commander Harold Russell, famous for
14
his Academy Award winning performance
as the amputee in the motion picture,
"The Best Years of Our Lives."
Russell's regular flight companions are
Past National Commander Hal Keats, who
has charge of the Navion's maintenance,
John Marks of the National Headquarters,
and Public Relations Director Stan Allen.
In addition to long-distance trips like
his recent national organizational tour,
Russell makes short hops out of Washing-
ton to points up and down the Atlantic
coast. He reports the Navion is a real
money saver in travel expenses, calls it a
"private airliner" which transports four
people for the price of one by scheduled
airlines.
He cites as an example of the superior-
ity of Navion air travel the trip between
Washington and Fort Lauderdale, Florida,
which they've made in 6 Yz hours by Na-
vion with 15 m.p.h. head winds all the
way. The trip included two stops enroute.
Airline time for the whole trip is actually
longer, Russell explains.
Russell served as an Army paratrooper
before an explosion cost him both his
hands. From a double-amputee of the
First World War, his friend Charlie Mc-
Gonegal of San Francisco, he has gained
10,000-mile tour of A.V.C. chapters starts off with a smile for National Chairmon
Michael Straight and Executive Director Lou Pokiser as they leove Washington, D. C.
by Navion. Stops in 19 cities were included in their closely followed itinerary.
inspiration to acquire his private license.
McGonegal became well known in the
years following the first big fracas for his
skilled piloting.
"I want to get my private pilot's cer-
tificate as soon as I can," Russell says. "In
and out of the Army, I've flown in just
about every kind of plane, and I'll take
the Navion. It's an easy-flying ship that's
safe and simple to pilot. I want one of
my own as soon as possible."
On their longer trips Amvet executives
frequently take along an electronic wire
recorder for use in keeping tab of im-
portant interviews and speeches.
Guest passengers for the Navion come
aboard as the plane reaches a new terri-
tory and National officers living in that
region are picked up and taken on a tour
of their chapters.
Clyde A. Lewis, the V.F.W. Comman-
der-in-Chief averages over 20 hours fly-
ing time weekly in his organization's trim
low-winger. In that time, he covers
roughly 3,000 miles. During a recent five-
(Confinned on page 24)
Flanked by o uniformed guard of honor, V.F.W. Commander-in-Chief Clyde A. Lewis (in dork cop and overcoat) and "The Spirit
of the V.F.W.," his official plane, are greeted in Kingston, Pa., by officers of Post 283 upon arrival for an official visit.
L. to R.: Walter (Sandy) Thorpe,
and Terry Sparks, 10, the two pitchers
on Ryan's Little League team hove a
chot before worming up for game time.
PLAY BALL!
Youngsters go into training under
Big League baseball scout in
Ryan-sponsored ^^Little League*'
WHAT ten - year - old youngster
wouldn't thrill at the chance of
playing ball in a real baseball league?
Maybe even playing in the Little League
World's Series? That's exactly the chance
boys of San Diego now have, thanks to
the interest of the Ryan Management
Club, one of four San Diego sponsors
who this year are starting The Little
League locally.
The purpose of the entire program is
to teach boys sportsmanship and fair
play and thereby combat juvenile delin-
quency. Each of the four sponsored teams
will consist of twelve regular players and
six substitutes, ages varying from eight
through twelve.
This year, the best players of practice
sessions will be chosen for the regular
team. In following years, play will be
handled just like Big League baseball with
players bought by offers of bonus points.
Shoes and gloves are the only equip-
ment the boys have to furnish. All the
rest of the necessary gear is supplied. The
Ryan team uniforms of gray with black
lettering and trim, black cap and white
socks, will be furnished by the Ryan Man-
agement Club.
The games will be played according to
the regular rules of Little League Base-
ball, Inc., with regular umpires, coaches
and managers. The winner of the San
Diego league will play the winner of the
San Bernardino league for the State Cham-
pionship. The victor in the State Cham-
pionship will represent California in the
Little League World Series at Williams-
port, Pa., league headquarters.
The program started some three months
ago with 50 to 5 5 boys reporting each
Saturday morning for practice. From
that group, a squad of 12 uniformed
players and six reserves was selected by
team managers. The League played its
first game on June 12. The clubs are
evenly matched, the games are well at-
tended, and the program by 1951 should
keep a large group of youngsters in action
during their summer vacation.
(Continued on page l") )
Team Manager Bill Billings (for left) and Cooch Charlie Martin (far right) ore in there pitching to moke Ryan Management Club's
"Little League" the best in the city. "One of these kids might turn out to be another Ted Williams or Joe DiMaggio," says Bill.
NAVION GOES A SALE-ING!
Selling campaigns of the Baldwin Oil Burner Company, Dover, Pa., ore spearheaded by this Ryan Novion. Modern trucl( fleet
in the bockground follows up with instollatlons and service work. Owner Paul R. Baldwin pilots the trim plane himself.
SINCE we took to the air in a Ryan
Navion, our sales have gone up like
the plane's rate of climb," is Paul R. Bald-
win's description of the results achieved by
his Baldwin Oil Burner Sales and Service
Company, Dover, Pa., through this mod-
ern method of business travel.
"I don't believe I'm exaggerating when
I say I owe the success of the last several
years to the Navion. And this means quite
a bit, for in each of the last two years,
we've enjoyed an increase of 75"^; in busi-
ness. Total sales have averaged $150,000
annually ... in a business that's operated
just by my wife and myself with fifteen
employees. As a result of all this, we've
had to add three more trucks to the five
you see in the picture accompanying this
story.
"Here are a few examples of the ways
we've been able to profitably use the Na-
vion. During the shortages of materials
several years ago, I would have lost many
a contract had I not been able to swiftly
fly to all parts of the country after much-
needed items.
"Then there are our regular operations
which take five working crews in a fleet of
trucks to new home building sites
throughout York County. Because there
usually are no phones in such localities, I
use my plane to spot a crew from the air
whenever I have to contact them. I also
check on the new building in the area by
spotting foundations going up, then land-
ing to personally make fast contacts for
new work.
"As an added business feature, I have
offered the services of our Navion to
building contractors to help them secure
the materials they require. Recently one
of the biggest builders saved a large sum
of money by taking advantage of the
offer to attend a war surplus sale which
he otherwise would have missed.
"And from an advertising standpoint,
the Navion has rendered top-notch util-
ity, too. Not long ago our firm enter-
tained 15,000 people at the York Airport
by dropping 6,000 little parachutes loaded
with candy and toys for the children.
"On another occasion, I was asked by a
friend to take a friend of his on his first
airplane ride. After only ten minutes in
the air, I was advised to prepare a con-
tract, as the gentleman was in need of a
new heating unit. It can well be said that
this order came 'right out of the clear blue
sky.' I estimate that I've entertained be-
tween four and five hundred customers
per year on plane rides.
"Important, also, has been the advance-
ment of our employee relations by use of
the Navion. One of our policies is to ar-
(Continued on page 24)
As 0 reward for perfect attendance at troop meetings, these Pennsylvania Boy Scouts
with their Scoutmaster Horry Altlond (left) got a ride with Paul Baldwin's Navion to
Washington, D.C., where they saw the Smithsonian Institution and Washington Airport.
I mi^^iiiiniji
17
Ingenious Device Speeds Production
A new high-production machine, capable of stepping up machining speeds, sim-
plifying set-up procedure and improving surface finish, has been installed on the big
Buliord Vertical Turret Lathe in the Ryan Jet Assembly Department. Called a Turchan
hlydroulic Duplicator, this ingenious device converts the vertical turret lathe into an
automatic production tool with time savings opproaching 100 percent.
Designed as the ultimate in high precision control attachments, it consists of a
motor-driven hydraulic pump which supplies uniform oil pressure of 500 pounds per
square inch to a sensitive valve and master control cylinder. The valve is actuated by
a tracer point which "feels" the outlines of a pattern, or template, and meters oil
directly to the control cylinder. The piston in this cylinder moves a tool slide which
supports the cutting tool. When attached to the Buliord Turret Lathe, the duplicator
accomplishes exact duplicates of master patterns directly in metal.
Typical application illustrating the versatility of the new machine is demonstrated
in the machining of flanges on the exhaust cones for General Electric J-47 jet engines.
A template, conforming to the desired contours of the flange, is clamped to the tracer
table. The sensitive tracer point is located on the templote and the cutting tool is
positioned on the flange in exact relationship by means of a micrometer-dial locating
control. As the tracer point moves over the outlines of the template, its movement is
picked up by the precision volve and translated into the most minute changes in
direction of hydraulic oil which is piped to the master control cylinder. The master
control piston moves in strict conformity with the oil pressure changes in the lines and
operates the cutting tool so that it instantly and faithfully follows the direction of the
tracer. Accuracies in duplication within variations of only .002" ore obtained.
This method of generating work shapes from a model has many advantages over
conventional methods. The smooth continuous operation of the power feed of the
turret lathe coupled with the floating hydraulic action of the duplicator produces
machined work of unsurpassed smoothness^— often so smooth that final grinding work
con be eliminated. Also, it eliminates the use of costly form tools and permits utiliza-
tion of conventional tools which ore simple to set-up.
Although the new machine odds approximately $5,000 cost to the $21,000 Buliord
Verticol Turret Lathe, Ryan production supervisors — and Ryan customers — con readily
see the benefits from improved work and time sovings which more than compensate
for the investment. Because of its automatic features, the tool allows ony machine
operator to handle intricate jobs with success and produce the highest quality metal
products.
GEARED FOR
PERFORMANCE
(Continued from page } )
to get super-performance and high effi-
ciency with minimum noise from a pro-
peller, the propeller speed must be kept
low. To achieve this combination of a
fast-turning engine and a slow-turning
propeller, an engine with propeller reduc-
tion gearing is required. Because of geared
power the Super Navion can swing a
larger, aerodynamically more efficient pro-
peller than in the past.
Lycoming, one of the oldest names in
the aircraft engine field, has pioneered in
the development of propeller reduction
gears for horizontally-opposed engines of
lower horsepower. It is first in the field
with its six-cyhnder GO-43 5 series, which
develops 260 hp at take-off with a crank-
shaft speed of 3400 rpm and 2180 rpm
on the propeller. This reduces the pro-
peller noise, increases efficiency and makes
for a smoother engine, propeller and air-
plane combination. When cruising, the
rpm on the crankshaft is 2600 and the
propeller rpm is only 1625.
^^NE veteran of personal-business
^^ plane travel, after a recent flight in
the Super Navion said:
"It's a beautiful flying plane, and one of
the outstanding features is the low noise
level of the propeller. Sitting in the cabin,
you can carry on a conversation in normal
tones as the plane cruises along. It is the
quietest operation I have ever experienced,
even including some large commercial air-
liners."
The "heart" of Lycoming's GO-43J
series engine, along with the reduction
gearing, is the crankshaft with its pen-
dulum-type counterweights. Reduction
gearing is of the planetary type, providing
smooth, dependable operation and long
life.
The counterweight system, which mini-
mizes torsional vibration, is the same tvpe
that has proved so successful on large air-
craft engines in military and airline ser-
vice. There are six counterweights, or
dampers, which are kept in pairs so as to
simplify crankshaft balance and provide
sufficient mass in the small crankcase space
available. Extreme accuracy is necessarv
in fabricating the counterweights, the
various parts being held to tolerances of
approximately one ten-thousandths — even
closer than the tolerances in the finest
watches.
The basic design of the GO-43 5 engme
— the direct drive 0-43 5 — has undergone
hundreds of thousands of flight hours in
more than 3,000 wartime L-5 military
planes and other craft. An earlier version
of the same basic geared-engine also was
used successfully in a Navy plane. These
facts are full evidence that the six-cylin-
der GO-43 5 in the Ryan Navion Super
260 has been thoroughly tested under all
conditions, and has passed with flying
colors. With the availability of geared-
engine power, the personal plane has now
moved into a new era of advanced per-
formance and utility.
HEAT EXCHANGER
RESEARCH
(Continued from page 10)
supply the furnace with air for combus-
tion and the heat exchanger with ventilat-
ing air. A portion of the air is conducted
to the bottom of the furnace where it pro-
vides oxygen for combustion with the
natural gas at the special burner head. The
rest of the air is bypassed to the top of
the chamber where it mixes with the hot
gases from the burner and acts as a "tem-
perature regulator." The furnace is an
automatic flash-type steam boiler with a
specially designed chamber for the mixing
of the hot combustion gases and the cooler
air. Ignition is accomplished by a spark
from a 10,000 volt transformer.
The heat exchanger test section is lo-
cated downstream from the furnace and
mixing chamber and is mounted between
flanges, usually, although sometimes slip
joints are used. The rate of flow of ven-
tilating and combustion air to the heat
exchanger is metered by 5- and 6-inch
orifices. By means of special valves and
interconnections, it is possible to bring
widely varying volumes of gas at different
temperatures to both sides of the heat
exchanger, for testing. Every refinement
is provided in order to insure the accuracy
of the test results.
An added feature of the test stand is
the provision for a gasoline engine to sup-
ply combustion air, in place of the gas
furnace, when special tests of simulated
aircraft engine combustion is required to
study such effects as lead bromide deposits.
Because heat exchanger design and
fabrication is a highly specialized activity
and a Heat Exchanger Test Stand is a
relatively costly piece of test equipment,
few such installations are available for
research work. With this excellent new
tool, Ryan high temperature engineers can
design even more efficient and ingenious
high temperature metal components.
L^AFT & TRANSPQfi
Jack Lucast (center), Ryan Field Service representative, discussing results
of the Navion clinic inspection with Wally Taylor Heft), Traffic Manager,
and Oscar Hendrickson, General Manager of Los Angeles-Seattle Motor Express.
Midwest Next tor Ryan
Sales and Service Team
Having just returned from a suc-
cessful three-week trip of the South,
Ryan Aeronautical Company's soles-
service team has left the San Diego
factory for a similar Navion tour of
the Midwest.
Headed by William P. "Doc" Sloan,
assistant to the vice-president, the
factory specialists are cooperating
with Navion distributors in offering
owners free inspections and check
flights.
The latest trip, on which Jock Lu-
cost, field service expert, occomponied
Sloan, included stops at Phoenix and
Tucson, Arizona; Clovis, New Mexico;
Baton Rouge, Louisiana; Memphis;
Birmingham; Orlando, Florida; Atlan-
ta; Hendersonville, North Carolina,
ond Oklahoma City.
Coordinoting o field service trip of
its own with the Ryon schedule. Con-
tinental Motors Corporation provided
on engine specialist at each stop to
make similar "on-the-spot" inspec-
tions by factory experts.
Well in advance of the dote the
Navion sales and service team orrived,
every owner in the orea was advised
of the factory inspection service. Then,
the distributor contacted the owner to
make a definite appointment for him
to bring in his plane. Response of
owners on the first two service trips
was more enthusiastic than the fac-
tory had anticipated, some 40 to 50
percent of owners in each area coming
in for service checks.
While Lucast was making inspec-
tions ond supervising the distributors'
mechanics, Sloan offered a check-
flight in the owner's own plane to
suggest better operating procedures,
discussed factory-approved power set-
tings for cross-country flying, and
demonstrated piloting techniques for
increasing performance and economy.
Depending on the number of plones
in each areo, the factory representa-
tives spend from one to six days at
each stop. Every day 6 to 8 Novions
ore completely inspected, check flown
and recommendations submitted to
owners to improve the performance
and serviceability of their planes.
A Northwest tour recently com-
pleted by Sloan and Lucast included
one- to five-day stops in Northern
California, Portland, Seottle, Boise and
Denver.
Not only are the tours providing a
real service to owners and developing
a closer factory-distributor-owner rela-
tionship; they also give the factory
team o chance to survey distributor
focilities, and to moke suggestions for
improving Navion sales and service.
ACCENT ON JET POWER
(Continued from page I)
to design and develop a complete new
accessory case, including the fuel and con-
trol systems, and modify the engine to
run on gasoline instead of kerosene.
All of this probably sounds quite simple,
but it was a staggering task for all con-
cerned. We had to feel our way along be-
cause there were so many unknown ele-
ments in this field which was then new
to us.
Undoubtedly, one of the advantages we
had, and which helped us during this
we returned from the first trip to Eng-
land.
Production, in the meantime, had been
going full-blast on the J-42 jet engine,
and first deliveries commenced in Novem-
ber 1948, 16 months from the starting
time. The job which production per-
formed in this work can best be appreciat-
ed when it is realized that more than
1000 design changes were made in the
1100 drawings between the time we first
went to England and the time we deliv-
ered the first production J-42 powerplant.
These drawings covered 1088 different
kinds of parts in the J-42 Turbo-Wasp —
or 7022 pieces in all.
Most powerful jet engine now flying in the United States is this Pratt and
Whitney J-48 Turbo-Wasp. Nozzles in the afterburner spray additional fuel
into engine's incandescent exhaust gases to give tremendous boost in jet thrust.
period, was the well-established policy of
sub-contracting large parts of our produc-
tion contracts. Normally, we have about
half of the production man-hours on all
Pratt & Whitney engines supplied outside
our own plant by some 12 50 other con-
cerns such as the Ryan Aeronautical Com-
pany. It was this practice which assisted
materially in rapidly expanding the pro-
duction of our company's piston type en-
gine during World War II, and which also
accounted in part for our success in rapid-
ly looking and preparing for production
of the new jet type powerplants.
Engineering was successful in building
a completely Americanized experimental
engine and had it running in March, 1948,
only 8 months after receipt of the draw-
ings. Our first J-42 Turbo-Wasp success-
fully completed the standard Navy ISO-
hour qualification test 1 5 months after
Since the end of the war, we have been
continuously engaged in development of
gas turbine powerplants of our own, still
more advanced designs which have passed
important milestones under Navy and Air
Force contracts. These projects, and the
work done on them by sub-contractors
such as Ryan, are classified and we are
not at liberty to discuss them in any de-
tail.
Since we believed prior to the war's end-
ing that the piston engine still had a long
life ahead of it for the long-range weight-
lifting airplane, we decided it would be
best to organize the engineering depart-
ment into two parallel groups under the
Engineering Manager, Wright A. Parkins,
one for the turbine type engines and the
other for the piston engine. This has paid
dividends. Not only have we continued to
maintain leadership in the piston engine
field with our R-4360 Wasp Major and
R-2800 Double Wasp models, but in ad-
dition, we have come a long way in im-
proving our competitive position in the
turbine engine field.
At the time we took on the J-42 Turbo-
Wasp, we recognized that this size power-
plant would only be a stop-gap as engines
of considerably greater power would be
needed soon. With the further assistance
of Rolls-Royce, the J-48 was designed
and developed. This new Turbo-Wasp is
the most powerful jet engine now flying
in the United States and has a basic dry
rating of 62 50 pounds static thrust at
sea level. It is equipped with water injec-
tion and an afterburner, both of which
provide large power increases over the
basic rating for short periods. It was de-
veloped in this country under the aus-
pices of the United States Navy and is
now in the Grumman Panther F9F-5 ad-
vanced model Navy carrier-based fighter
and the North American F-93A, the lat-
ter a swept-wing Air Force penetration
fighter developed from the F-86 Sabre
which holds the world speed record of
670 miles an hour with full combat equip-
ment.
At the operating speeds of these fight-
ers, the J-48 provides each plane with
greater power — about 11,000 equivalent
horsepower — than that used to drive a
four-engined bomber of World War II
type. It is a centrifugal flow turbo-jet
using a single stage compressor with
double faced impeller and double air en-
tries. The J-48 will operate on kerosene,
gasoline or special jet fuels.
At the operating speeds of the fighters
in which it is installed, the J-48 dehvers
the equivalent of five horsepower per
pound of engine weight. This is in distinct
contrast as to the one horsepower per
pound of engine weight from the most
powerful piston engines.
This summer as Pratt & Whitney Air-
craft celebrates its 2 5 th anniversary our
East Hartford plant will be in production
on both the J-42 and J-48 turbojet en-
gines. In addition other turbojet and tur-
boprop engines of our own design have
reached an advanced stage of develop-
ment. Thus Pratt & Whitney Aircraft is
the only aircraft engine manufacturer en-
gaged in active development of all three
basic aircraft power types — piston, turbo-
jet and turboprop.
All of our facilities in East Hartford,
including the new $12,000,000 Andrew
Willgoos Turbine Laboratory, are private-
ly owned by United Aircraft Corpora-
tion's 30,000 stockholders and are devoted
to the important task of delivering en-
gines of greatly increased power to the
military services in the minimum amount
of time.
20
Working wifh the REAC computer at Reeves Instrument Corp., Ryan engineers Forrest Warren and John
DeBevoise "quiz" the electronic automaton to find solutions to XQ-2 pilotless target plane problems.
REAC "FLIES" RYAN XQ-2
One of the newest and most startling
electronic machines has been harnessed by
the Ryan Engineering Department to de-
termine the flight characteristics of the
jet-propelled, pilotless Ryan XQ-2 target
plane. Called the REAC, or Reeves Elec-
tronic Analog Computer, this mathe-
matical automaton is a development of the
Special Devices Center of the Office of
U. S. Naval Research and Reeves Instru-
ment Corporation of New York City. Un-
til recently a top-secret device, the REAC
is available to American industry for
short-cutting mathematical and engineer-
ing problems with fantastic brevity.
With a capacity for solving intricate
problems thirty times faster than can be
done by conventional methods, the REAC
occupies a space no larger than five filing
cabinets and is plugged into an ordinary
electrical outlet. Only twelve minutes are
required for setting up equations in the
machine, very much like plugging in a
telephone switchboard. The results are in-
stantly read as a series of curves on a six
channel graph recorder or plotting board.
Essentially, the REAC takes the mathe-
matical formulae fed to it, translates them
into electrical voltages and produces a
graphic picture of the solution.
Ryan engineers Forrest Warren and
John DeBevoise are at the Reeves Instru-
ment Corporation "flying" the XQ-2 jet
plane to determine its performance in con-
junction with an auto-pilot. By setting up
equations in the machine they are essen-
tially saying to it, "this is an airplane with
certain characteristics and an automatic
pilot control. It is flying at 20,000 feet
with definite weight, speed and atmos-
pheric conditions." The Computer anal-
yzes the flight and detects any bugs in
design or operation without expensive
models and flight trials being necessary.
Engineers can add a variety of disturbing
and complex factors to the "flight" of an
unbuilt plane such as wing-icing, explo-
(Continned on page 22)
21
Keeping posted on what is now in the guided missile field, key members of the Com-
mittee on Guided Missiles of the Research and Development Boord were visitors to the
Ryan Aeronoutical Company plant during a recent Western Inspection Tour. Pictured
above studying Ryan technical equipment ore Rear Admiral G. B. H. Hall, Director of
the Navy's Guided Missile Division; Reor Admiral C. M. Bolster; Copt. Charles R.
Fenton; Harry Sutton, Ryan's Director of Engineering; Bruce Smith, Chief Engineer of
Ryan's Airplane Division; and Rolph Monsees and J. E. Glines, Ryan engineers. At
far left, partially obscured, is T. Claude Ryan, company president. Aircraft corriers
and Convoir's turbo-prop XP5Y-1 flying boat in Son Diego Boy ore seen in background.
Military Visitors from Here
and There See Ryan Products
T. Claude Ryan, president of the Ryan Aeronautical Company (left I discusses the
Ryan Navion Super 260 with General Antonio Cardenas Rodriguez, (center) Chief of
the Mexican Air Force, ond Lt. Luis Herroro, Aide to the General. The General and his
Aide flew from Los Angeles to the Ryon factory at Son Diego in a 1950 De Luxe
Ryan Navion 205 to personally verify the exceptional performonce of the 260 series.
. 11 JULY 19, 1950
Publhhed By
Ryan Aeronautical Compa
Lindbergh Field
San Diego 12, California
Member Southern California Industrial
Editors Association, affiliated with the
International Council of Industrial Edi-
tors.
Frances L. Kohl, art and production editor
Robert F. Smith, Navion news editor
William P. Brotherton, technical editor
Don Doerr, chief photographer
William Wagner, editorial director
ON THE COVER
Pine trees and vopor trails surround a
Super 260 Ryan Navion coming in for
a jonding on the 6,850-foot altitude
strip at famous Big Bear Lake in the
San Bernardino Mountains of Southern
California.
Don Downie, chief photographer for
the Posadena Star-News, took the pic-
ture while on special assignment with
the Super 260 for Skyways Magazine.
REAC "FLIES" XQ-2
(Continued from page 21)
sive effects of gunfire and loss of control
and still get authentic flight data to guide
the development of the actual structure.
Indicative of the tremendous savings in
time and money which are realized with
this miracle of mechanical computers is
the solution of one problem for $5,240
which would have cost $73,72 5 if worked
out by orthodox methods. In another case,
the REAC produced the answer to a com-
plex problem in 108 man-days against an
estimated 1 1 man-years required for ordi-
nary computation. A vast number of
problems in the fields of electronics, air-
craft design, jet and rocket development,
automotive research and civil engineering
are ideally fitted to the speedy analysis of
this machine.
The REAC can be used in three general
22
ways: as a simulator, as a tester and as a
computer. As a simulator, it can be used to
check the design characteristics of an ex-
perimental machine before its construc-
tion, avoiding expensive trial and error
methods for learning design data. As a
tester, the REAC will actually "fly" or
"road test" a new plane or system under
operating conditions. This enables tests to
be performed near design limits which
might be too dangerous to life and equip-
ment under actual operating conditions.
As a computer, the "brain" will solve
simultaneous differential equations to the
seventh order with high accuracy and un-
canny saving of time.
For several months, Warren and De-
Bevoise will feed problems to the REAC
which involve the XQ-2's design and per-
formance characteristics in order to an-
ticipate changes in design of its sleek form
or its electronic controls. As each series
of computations is resolved, it will be sent
to Ryan's engineering department and si-
multaneously integrated with continuous
engineering development of the jet target
plane. Undoubtedly the use of this inven-
tion will substantially accelerate the devel-
opment and research program by handing
the engineers performance information
they would otherwise take months or years
to obtain.
HARNESSING EXHAUST
GASES
(Co II till II I'd from page 1) )
the engine itself, and allowed to move
with it, or suspended from the engine
mount and flexibly connected to the en-
gine exhaust ports. In addition, the design
must provide for a method of absorbing
inter-cylinder vibration.
When the exhaust system is mounted
on the engine, it is extremely important
that the design is carefully calculated so
that the weight of the exhaust system
does not impose undue loads on the engine
itself nor impair the fine balance built into
the engine by the manufacturer. If, on
the other hand, the exhaust system is
mounted on the engine mount, all of the
connections to the engine exhaust ports
must be flexible to allow for the normal
engine operating motion. When one con-
siders the extreme conditions of tempera-
ture and weight for which this gas-
resistant joint must be designed, it can be
understood why engineers get gray hairs.
RYAN has successfully emerged from
this dilemma by designing many types
of unique exhaust systems for various
high-performance, high-horsepower en-
gines. One of these unique types is the
"ball and socket" or universal-joint type,
which allows for normal engine movement
and yet remains leak-resistant. This assem-
Robert L. Clark (right), newly appointed Assistant Soles Manager for the Metol
Products Division of the Ryan Aeronautical Company, discusses production of on
important Jet engine project with Herbert Bowling (left I, Production Manager.
ROBERT CLARK APPOINTED
ASSISTANT SALES MANAGER
Robert L. Clark, for the past
seven years a key production execu-
tive of the Ryan Aeronautical Com-
pany, has been appointed Assistant
Sales Manager of the Metal Products
Division.
In his new assignment Clark will
serve as assistant to Sam C. Breder,
Sales Manager. The post was for-
merly held by Joseph A. Small, a
veteran employee with the Ryan
organization, who recently resigned.
Clark brings to his sales assign-
ment a wide and extremely valuable
background of production and fac-
tory management experience. As the
point of contact between the pro-
duction departments of the Metal
Products Division, and the many
airframe and engine companies for
which Ryan builds components,
Clark is in a position to apply his
extensive knowledge in giving coun-
sel and service to Ryan customers.
He is a practical shop man as well
as a production executive.
In 1943, Clark came to Ryan
from the automotive manufactur-
ing industry. He has held many key
production and management posts
at Ryan including those of Produc-
tion Manager and Manager of Pro-
duction Control and Scheduling.
Most recently he has been on spe-
cial assignment as Assistant to G. C.
Woodard, Executive Vice President.
In that capacity, he was charged
with setting up a master plan of
Manufacturing Control, in which
he has worked closely with Herbert
Bowling, Production Manager.
biy, consisting of a tube with a cupped
end enclosing another tube with a metal
ball attached, makes it possible to mount
the exhaust manifold on the engine mount
and relieve the engine of all of the weight
of the manifold. Another version of this
leak-resistant joint consists of a tube with
a cupped end enclosing another tube with
a similar cupped end. Greater life and
ease of installation is provided by these
Ryan-designed devices.
Ryan stainless steel exhaust manifolds
perform many extra functions in addition
to their main purpose of channeling the
hot gases from aircraft engines. Ryan de-
sign engineers have put waste exhaust
heat to work to do many vital jobs in the
airplane. Enormous quantities of heat
energy, amounting to millions of B.T.U.s
each hour, are ejected to the atmosphere
by modern aviation engines. Every use of
this heat for a necessary job in the air-
plane adds speed to the craft because of
the elimination of the weight of heaters
and fuel otherwise needed. The harnessing
of this exhaust energy is accounting for
greater range, higher altitudes and better
performance of modern transport and
military aircraft.
— William P. Brotherton
23
TWO BETTYS, TWO NAVIONS
SHARE AIR RAGE HONORS
1948 Ryan Navion to victory, posting
10 hours and 44 minutes for the
1475-mile roee. Betty lost 70 minutes
on the ground near Baltimore because
of bod weather.
In last year's all-woman transcon-
tinental race sponsored by the Ninety-
Nines, Betty Gillies, flying a Navion
that year, too, placed second. Her co-
pilot in the 1949 San Diego-Miami
race was Barboro London.
Betty has been a pilot since 1928.
She did instruction ond charter flying,
but with the coming of war was the
first pilot to sign up for the WASP
(Women's Auxiliary Ferry Service).
She served with the Air Transport
Pat and Betty Gillies
A mother-daughter teom flying a
Super 260 Navion recorded fastest
time in the Son Diego-Greenville, S. C,
transcontinental air race, and an air-
line hostess, piloting Arthur Godfrey's
Ryan Navion, won the Montreol-West
Palm Beach event. Both races staged
in June, were for women pilots only.
Although not the handicap winner
of the transcontinental race, Mrs.
Betty Gillies and her daughter, Pat,
posted the best elapsed flying time of
any of the 33 planes which took off
June 11th from San Diego. Flying one
of the first Super 260 Novions off the
production line, Betty and Pat were
scored 101%, indicating on average
speed slightly in excess of the 260's
advertised 170 miles on hour cruising
speed, to best the only planes in o
comporoble speed class. Handicapped
at 14 hrs. 28 min., the Gillies' mother-
daughter team posted on elapsed fly-
ing time of 14 hrs. 12 min.
In the Montreal to West Palm Beach
classic, brunette airline hostess Betty
Haas of Scorsdale, N. Y., flew the
Betty Haas
Command and was WASP Squadron
Commander at the New Castle Army
Air Base in Delowore. Her co-pilot
daughter, Pat, became 16 three days
before start of the roce. Her mother
and father, B. Allison "Bud" Gillies,
who is well known in aviation circles,
too, have alternated as Pot's flying
instructors.
VETERAN "FLIERS"
(Continued
week period he flew over 15,000 miles,
going as far as Phoenix and Los Angeles
from his home in Plattsburg, New York.
By the end of the summer, the Navion
smartly dressed with the V.F.W.'s Cross
of Malta painted on both sides of its
fuselage, will have landed at least twice
in each state.
"The Navion's superb performance has
helped me carry out my V.F.W. duties in
a manner far beyond my fondest expecta-
froni page 15)
tions," is Lewis' comment. "It has enabled
me to travel rapidly and directly to my
destinations. I not only go into big cities,
but stop at the smallest towns and villages
as my business demands. No transfers
from airliner to train or bus are neces-
sary."
Lewis is a capable pilot. He brought ex-
tensive Air Force experience to his present
job as "flying Commander." During and
after the last war, he flew everything from
a B-17 down to a Cub. The Ryan Navion,
he says, is the best of them all.
"Besides time saved and the fundamen-
tal excellence of the Navion, what has im-
pressed me most about business flying," he
adds, "is the good service that is available
everywhere. I have been able to obtain
proper inspections and maintenance at
practically every airport I've visited. I tell
Harding Breithaupt, sales manager of Avi-
ation Consultants, Inc., Reading, Pa., who
sold us the 'Spirit of the V.F.W.' as our
plane is called, that this is an added advan-
tage to owning one of these wonderful
Navions.
"The Veterans of Foreign Wars and
myself — with our 'Spirit of the V.F.W.' —
are proud to be included as satisfied Ryan
Navion owners, and to be helping prove
that safe, efficient business flying has be-
come part of the American way of liv-
ing."
NAVION GOES A
SALE-ING!
(Continued from page 17)
range to fly employees and their families to
and from their vacation destinations at
their convenience.
"With full confidence in the Navion's
safety, I see to it that my wife and two
sons have full use of the plane, too. Be-
cause the pressure of business requires us
to take our family vacations piecemeal —
only a day or so at a time — we have to
make every minute away from the office
count. So it isn't unusual for us in a day's
time to go to church in York, Pa., have
lunch at the National Airport in Wash-
ington, D. C, or at a favorite restaurant
in New York City, and arrange to visit
friends or see a famous museum or zoo.
Without the Navion, we'd simply have to
forego such relaxing, interesting moments
away from daily routine.
"It has also been my pleasure to roll out
my Navion for service to many commu-
nity groups, including the Boy Scouts,
Chamber of Commerce, Lions, the Jewish
Club, Rotary, Exchange Club and Ki-
wanis. The plane is also listed at the local
airport for emergency flights, as in search-
ing for missing persons.
"I'm what you might call a Ryan Na-
vion booster because of personal experi-
ence. I've had the pleasure of seeing this
plane in action, thereby learning the many
extra advantages it affords. And you may
be interested to know that my insurance
rates have been reduced as a result of my
record of safetv with the ship. I say again,
'It all adds up to Ryan Navion,' which
helps explain why I'm looking forward to
owning a new Super 260."
24
PLAY BALL!
(Continued from page 16)
Members of Ryan Management Club
who are giving a helping hand in getting
the Little League under way are: Bill
Hudson, Chairman; Jim Bunnell, Coun-
cil Representative; Bill Billings, Team
Manager, who is also a scout for the Pitts-
burgh Pirates; Fred Ferguson, Ass't to
the Manager; Chief Walker, Charlie Mar-
tin, Herb Rasp and Dyche Clarke,
Coaches; Dave Bentley, Walter Russ, Bill
Ferguson, Don Walker, Waldo Opfer,
Transportation; Stu Fraser, Public Rela-
tions; Ralph and Darwin Whetstine, Field
and Equipment; John Considine and Brad
Langdale, Player Selection; Harry Hod-
getts and Ray Sanders, Scorekeepers.
Other Ryan employees although not
members of the Ryan Management Club
arc willingly devoting their time to de-
veloping a winning team as Assistant
Coaches; they include Roy McCollum,
Erv Marlett, Jack Marlett, Jack Billings,
Emerson Akey and Bob Jamison.
The boys who have been chosen for
the first team are:
David Bolger Out Fielder
Howard Collins End Fielder
Tom Hoeltzel Right Field
Ernie Medina Short Stop
Robert Mendoza Second Base
Joseph Merino First Base
Jerry Trushinski Center Field
Richard Smidt Catcher
Terry Sparks Pitcher
Walter Thorp Pitcher
Ronnie Svalstadt Left Field
David Washington Third Base
Substitutes
Roy Barber Trent Castricone
Douglas Davis Lewis McCollum
Paul Oxley Norman Secord
Two of the boys are sons of Ryan em-
ployees — Ray McCollum, Foreman of
Sheet Metal Department and William
Oxley, Welding Inspector.
Little League Baseball captures the
imagination of all who hear about it.
They fully realize that learning good
sportsmanship, comradeship, the spirit of
competition and the value of hard work
through the great American sport of base-
ball, will make better men out of these
boys.
NAVION STEALS THE
SHOW
(Continued from page 11)
Pismo Beach, 75 miles from Corcoran.
Twenty eager vacationists made the trip
to dig giant Pismo clams.
Bill Wagner and Bob Smith, Ryan sales
promotion men, are coordinators for the
movie project. Actual production is being
done by the staff of Paragon Productions,
commercial movie studio with headquar-
ters in San Diego. Robert Montague, vet-
eran U. S. Navy combat photographer.
and before that a Ryan School of Aero-
nautics flight dispatcher, handles the cam-
era duties, while MacDonald Brink has
charge of script preparation. Bob Smith
will do the narration. At least six portions
of the sound track will carry the voices
of principal characters, who for the most
part are real-life Ryan Navion owners.
Besides the San Joaquin Valley se-
quences, important scenes have been
filmed on location featuring the Ace
Foundry, Ltd., of Los Angeles; the Na-
tional Steel and Shipbuilding Corporation,
San Diego; radio and screen stars Arthur
Godfrey and Robert Young; Carl Logan,
businessman and farmer from Leoti, Kan-
sas; Sammy Mason, famous air show pilot;
Ray Henning, Bakersfield, California,
farmer; Appell Drilling Co., Alice, Texas,
and such widely acclaimed resorts as the
Shadow Mountain Club, Palm Desert Air-
park, Big Bear Lake, Mt. Palomar, Lazy
H Sky Ranch, Del Mar Turf Club and
Lake Arrowhead.
PURTHER valuable footage of Navions
' on the job has been contributed by sev-
eral Ryan Navion distributors and dea'ers.
Aircraft Service Company, Boise, Idaho,
arranged with the Idaho Department of
Aeronautics for the use of excellent scenes
of Navions in service for ambulance duty
and wheat field and power line patrol. Tlie
latter scenes originally appeared in the
Department's movie, "The Air Age."
Mallard Air Service, Teterboro, N. J.;
Clover Leaf Aviation, Santa Monica, Cali-
fornia, and the Southwest Air Rangers, El
Paso, Texas, also helped in obtaining sim-
ilar good material.
Credit for collaboration on important
script ideas goes to Hugh Eudy, president
of Carolina Aeronautics, Hendersonville,
N. C; Rex Howard, president of Howard
Aviation, Peoria, Illinois; and Arch Mc-
Ewen, president of St. Louis Flying Ser-
vice, St. Louis, Missouri.
Assistance from the Corporation Air-
craft Owners Association, the National
Flying Farmers and A.O.P.A. has been
instrumental in completing those parts of
the movie treating operational costs and
plane-owner organizations.
Action-packed, full of color and vari-
ety, the Ryan Navion movie promises to
be a film that Navion distributors and
dealers can proudly sponsor before any
audience. Distribution has been tentative-
Iv set for late August. Watch for showing
dates in your community.
PAPER SAUCERS GO FLYING
Recently citizens of Binghamton,
N. Y., reolly did see flying saucers
over their city. However, it was all
very harmless. The "saucers" were a
promotion stunt staged by the Ansco
Division of General Aniline & Film
Corporation, and local theater inter-
ests.
Paper plates were imprinted "This
Flying Saucer comes to you from 'The
Man on The Eiffel Tower,' Paris,
Fronce. Be sure to see him in the
Ansco Color movie now showing at
the Binghomton Theater."
Thousands of the flying saucers
were token aloft by Monroe Sweet,
Ansco physicist, and dropped from his
Navion over Ansco's home town.
Getting ready for the "Operation Saucer" mission are <!. to r.): Pilot Monroe
Sweet, in the cabin of his Navion; Howard Blakeslee, on Ansco physics
researcher who originoted the idea; Edward Stamboulian of Ansco's Motion
Picture Sales Dept. ond Joseph Hazlett, manager of the Binghamton Theater.
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
POSTMASTER: If undelr
able for any reason, notify
1 3H7, postage for which is
EXHAUST SYSTEMS. Manifolds, collector
rings, short stacks and other stainless steel
assemblies are engineered, built and serviced
by Ryan. For more than a decade Ryan has
been recognized for outstanding leadership
in the entire field of high-temperature air-
craft engine applications.
AIRFRAME COMPONENTS. In addition
to its own prime airframe contracts, Ryan
has for over 20 years built for other manu-
facturers; produced complete airplanes to
another company's design; built wings, con-
trol surfaces, fuel tanks, and fuselage sec-
tions for bombers, fighters and transport air-
craft in war and peace times.
W^^
s
1
iBIPWf e
K
^B
ll
f^M
w
JET AND ROCKET engine components.
Ryan is the only jet components manufactur-
er who also engineers and builds jet and
rocket-powered aircraft and guided missiles.
Obviously, you get technical advantages not
enjoyed by others when Ryan designs and
builds heat and corrosion resistant compon-
ents for you.
WHY RYAN IS BEST QUALIFIED TO HELP SOLVE
YOUR STAINLESS STEEL FABRICATING PROBLEMS
A partial list of aircraft embodying
Ryan-built components reads like o
blue book of aviation:
EXHAUST SYSTEMS
AiResearch heaf exchangers; Manifolds
for Boeing B-29, B-50, 377 Stratocruiser,
C-97 Stratofreighter; Continental 1790
tank engine; Convoir 240 Convair Liner,
PBY flying boats, PB4Y-2 anti-icing kits;
Exhaust systems for Douglas A-20, B-23,
DC-3, C-47, DC-4, C-54, DC-6, C-74,
C-124; Foirchild C-82 ond C-119 Packets;
Goodyear Blimps; Lockheed P2V Nep-
tunes Grumman F6F Hellcat; Martin
AM-l'; North American AT-6 and B-25,
Northrop P-61 and B-35 Flying Wing;
Piasecki Helicopters; Pratt and Whitney
4360 series engine; Republic P-47 hoods;
Wright Aeronautical 3350 series engine
exhaust system.
AIRFRAME COMPONENTS
Boeing 377 and C-97 rear fuselage sec-
tions, cargo doors ond floor beams; Boeing
B-47 Stratoiet components; Convair B-24
and PB4Y-2 wings and toil surfaces; Novy
SOR-1 scout observation planes; Northrop
P-61 tail- surfaces; various engine cowls,
gun turrets, etc.
JET AND ROCKET COMPONENTS
Aerojet Aerobee Sounding Rockets; com-
ponents for AiResearch; Allison Division
of General Motors; Bell tailpipes for Boe-
ing B-47 ond Convair B-36 "pods"; com-
ponents for M. J. Kellogg; Flader turbo-
let; General Electric J-47; General Tire
and Rubber; Giannini jet engine; Mar-
quardt rom-iet; McDonnell F2H-1 Banshee
Ranger let engine; Pratt and Whitney;
Ryan Firebird oir-to-air missile; Wright
Aeronautical T-35 Typhoon.
Take full advantage of Ryan's en-
gineering leadership, advanced pro-
duction techniques and service ex-
perience in high-temperature metal-
lurgy. Let Ryan apply its "know-
how" to your problems in the design
stage.
Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD
Exhaust Systems • Jet and Rocket Engine Components
SAN DIEGO, CALIFORNIA
Airframe Components
48-TON SUIT OF ARMOR
^ji-s^-^'^**
'4 >';' 1 /' ^
Ryan and Continental form a new engine-exhaust system teem fcr helping build potent M-46 General Patten tank — rated world's best.
With a proven performance record for aircraft
manifolds, Kyan now builds exhaust systems
for American combat tanks.
Ryan inspector peers in-
^o the center section of
'stainless steel exhauit
system for M-46 General
Patton Tonk. Extreme
precision is required to
fabricate these aviation
type manifolds which are
fitted to the 810 h.p.
Model 1 790 Continental
engine. This power plont
is the largest of a new
group of light-weight en-
gines for heavy vehicles.
RYAN exhaust systems are going to war
in tanks. With a distinguished record
of performance in planes, bumps and
hehcopters. Ryan manifolds are now
being installed in the mighty M46 General
Patton Tanks. Reputed to be the world's
best medium tank, this 4 8-ton monster is
one of the fastest and deadliest sluggers
of its weight class It is equipped with a
new Continental 1790 engine and ALison
transmission which gives it startling mo-
bility and extreme flexibility over the
roughest terrain.
It may be surprising to know that tank
manufacturers are now as weight-con-
scious as aircraft designers in planning a
new model. Although they blithely talk in
terms of "tons" instead of aeronautical
"pounds," the tank men have the same
basic set of compromises to tussle with.
Each tank design is a compromise of speed,
armor, firepower and maneuverability.
Every pound that is devoted to armor
weight reduces speed. Increases in the
weight of the engine restrict mobility
and the poundage which can be allocated
to armor protection.
In the postwar General Patton Tank,
the Army has its best combination of de-
sirable characteristics. Within its massive
metal hulk, it provides swift 3 5 miles-
per-hour speed — deadly 90-mm firepower
— deceptively low 9 ft. 1 in. silhouette
and a shifty maneuverability which would
evoke the admiration of the Green Bay
Packers.
The Ryan-built exhaust systems being
fitted to these tank engines are fabricated
of stainless steel, type 347, sheet metal —
fashioned in the same manner as aircraft
exhaust systems. This weight-saving tech-
nique is in distinct contrast to that em-
ployed with former types of tank engine
manifolds which were made of heavier
cast metal. Exacting manufacturing pre-
cision is required on the engine exhausts,
which are welded with electric arc and
gas methods. Each of the twelve exhaust
port flange faces must be machined and
aligned so that it falls within .005 inches
of a perfectly flat plane — a high require-
ment for sheet metal fabrication. Thermal
expansion of the exhaust system is accom-
modated by the inclusion of specially de-
signed slip-joints. Consisting of centerless
ground collars and tubes, these fittings
must be held to a plus zero and minus .00 5
inches outside diameter and plus .005
inches and minus zero inside diameter,
respectively.
The engine used in the M46 Tank is
one of a newly developed family of power
plants which Continental Motors has de-
signed for a wide range of heavy vehicles.
Also drawing upon their extensive avia-
tion experience. Continental has achieved
a remarkable saving of weight in this
group of air-cooled motors. For instance,
in their 2 50 horsepower model they have
attained a weight of only 777 pounds, as
compared with 2400 pounds for a liquid-
cooled engine of corresponding power.
This same air-cooled model can be oper-
ated in a vertical position and requires
little more space than the liquid-cooled
engine must have for its radiator and fan
alone. The saving of 1600 pounds in en-
gine weight in this case not only is of
utmost importance in transporting com-
bat vehicles to the front by plane, but
also results in enormous savings in steel,
aluminum and other metals in wartime.
By eliminating the need for radiators,
water pumps, and other cooling accessor-
ies found on liquid-cooled engines. Con-
tinental has accomplished a weight-horse-
power ratio of only three pounds per
horsepower — between one-third and one-
(Continjied on page 19)
(Above) Precision machining the exhaust port flange for one section of the Ryan
exhaust system for M-46 tank engine. Tolerances allowed are only .005 inches.
(Below) 12-cylinder, V-type Continental engine with Ryan exhaust system installed.
Weighing only 3 lbs. per h.p., this power package is result of aviation know-how.
Above: The Kay-Brunner Navion frequent-
ly lands on this short landing strip (see
arrow) at Libby, Montana, when they call
on the J. Neils Lumber Mill. The field
is about 2,000 feet long and sits in a
volcano-like hole. Though only 2020 feet
elevation, a climb to 8500 ft. must be made
right after take-off to clear the mountains.
Left: After 30 minutes flying time com-
pared to three hours by car, the Kay-
Brunner Navion lands at the Libby field
from Kalispell, Montana. Van Howell,
President, and George Martin, Manager of
the Mountain Tractor Company, were flown
there to coll on the J. Neils Lumber Co.
ummm mmm
ity AIR
One emergency service call alone represented
more than the cost of the Navion.
By J. F. Brunner, Jr., Manager, Equipment Bivision, Kay-Brunner Steel Products, Inc.
HAS your company thought of owning
an airplane? Have you considered
the cost of fast, personal transportation?
Have you considered the dividends pos-
sible from being able to schedule your
own air freighter, or company owned
small airliner?
These questions were asked by the
powers that be in our company, and a
small two-place plane was first put to
the test. As with many organizations,
the last war planted a seed in the minds
of our management regarding the air
power which played such a large part in
final victory. Our executives were will-
ing to consider the possibility of utilizing
a plane in our business to save time in
transportation of personnel. This would
make it possible to cover more territory
saleswise and be able to oiler better service
when the occasion demanded in supplying
replacement parts. The part an airplane
might play in a public relations aspect was
also carefully considered.
At the outset, it was decided the only
way we could get the right answers to
many of our questions was to actually
fly a small inexpensive plane in our busi-
ness for a long enough period of time to
(Conthiued on page 22)
Kay-Brunner Steel Products say the Navion attracted more interest than logging equipment at the recent Logging Congress.
The new Fairchild Pack Plane can fly into a field, have its fuselage "pod" quickly detached and be ready to take off
to pick up another fuselage within a matter of minutes. The XC-120 melds the trailer truck principle with the airplane.
FLYIE TRAILER TRUCK
IkJ EWEST thing in the skies is a trailer
' ^ truck with wings — Fairchild's ex-
perimental XC-120.
Like its sister Fairchild cargo and para-
troop planes, the famous C-82 and the
C-119 Packets, the new XC-120 "Pack
Plane" is equipped with Ryan exhaust
systems to handle and use the hot gases
of its two 3250 horsepower Pratt and
Whitney engines.
The Pack Plane, in effect, melds the
trailer truck principles with the airplane.
In appearance, it resembles the C-119 —
except that its fuselage is detachable from
the remainder of the plane. The plane
itself — engines, cockpit, booms and tail
surfaces — is able to fly without the fuse-
lage, much as the cab of a trailer truck
is driven minus its trailer.
The chief advantage of the Pack Plane
is that it eliminates the long, costly periods
on the ground while cargo is being loaded
or unloaded. A Pack Plane can fly into
a field, have its fuselage "pod" quickly
detached, and be ready to take off to pick
up another fuselage within a matter of
minutes. In addition to providing greater
utility of the plane itself, the reduced
ground time lessens the potential aircraft
damage in case of wartime attack to the
relatively inexpensive fuselage compart-
ments.
Once it is detached from the plane,
the XC-120's fuselage pod can be unload-
ed at the most convenient time for ground
crews, then re-loaded and stored until it
is ready to be picked up by another flving
truck cab. It has both front and rear
clam shell doors which open the entire
cargo compartment for quick, direct
loading.
As an alternate, the pods themselves
can consist of built-in units — hospital?,
machine shops, control towers, communi-
cation centers, offices, etc. — and be ready
for use as soon as they land.
Fuselage packs that can be dropped by
parachute (six-ton howitzers are now
dropped from the C-82 and C-119 Pack-
ets) will be the next step. Variations on
this theme include droppable boats for
air rescue work, droppable landing barges
equipped for beachhead operations, sig-
nal units for communications centers in
inaccessible places and droppable shelters
for Arctic rescue work.
Another highly practical use of the de-
tachable fuselage is for transportation and
storage of fuel — ""flying tank cars" in
which the fuel remains in the "pack" for
storage after it has been flown to an air
field.
Because of the revolutionary character
of the new Fairchild Pack Plane, a num-
ber of unusual design and production
problems were faced and solved.
So that the pod can be loaded or rolled
away from either end, a gear different
from conventional models was needed.
The XC-120 is the first plane ever to
have a quadricycle gear. The plane itself
rolls on four dual- wheeled main gears, two
on either side. The two gears on each
side retract together into the plane's
nacelles.
(Contiinieil on page 17)
Above: Two of these large exhaust systems are installed on the XC-120 to harness the ex-
haust gases of the two 3250 horsepower Pratt and Whitney engines. Bob Chase of Manifold
Development gives this one a lost minute check. Below: Fairchild's chief test pilot,
Dick Henson, and his assistant, E. R. Gelvin, inspect the quadricycle gear of the XC-120.
WITH L-17S IN KOREA
Ryan Navion L-17s are doing their job
Tvell in the Korean battle zone.
RYAN Navion L-17B all-purpose liai-
son planes have been in the thick of
the Korean fighting — so thick in fact that
at least one L-17 Field Forces pilot has
had a run-in with two Yak fighters.
According to a Scripps-Howard cor-
respondent with U. S. Forces in Korea —
Two Yak fighters, bearing the Red
Star insignia of Russia, made passes
at an American L-17 Navion liaison
plane over the Korean battle zone
in mid-July, but failed to hit it.
Lieut. John B. Stanton, of Extcr,
Mo., flying his eleventh mission of the
war was over Umsong, about 60
miles southeast of Seoul, when the
Yaks jumped him.
With him as observer and co-pilot
was a fellow officer whose name
Stanton couldn't remember in the
excitement of getting back safely to
base.
"We were about 3000 feet when
we heard the guns. Then we saw red
tracers. They missed — must have
been poor shots.
"The next thing we knew the two
Yaks passed under us, about 50 feet
below. They were marked with the
Red Star insignia. It was just a plain
red star, no circles or anything else.
(The North Koreans use a red star
in a yellow circle.)
"I peeled off to get down out of
there. The L-17's cruising speed is
150 and it's not supposed to dive
faster than 175. I didn't have time
to look but that old needle must have
been bending itself around the pin.
"We got down on the deck, and I
mean down. I think we had some-
thing like 10 feet between us and the
ground. I had to pull up to miss the
tall bushes.
"The Yaks climbed into the sun
for another pass but we were on the
deck by that time. When we got back
we checked over the plane and it
didn't have a scratch."
The most spectacular work being ac-
complished by the L-17 Navions is some-
thing they were never designed to do.
J.unes B. Stalnaker, Ryan representative
at Wright Field, has gathered several re-
ports of the part they have played in
combat, acting as "bird dogs" for Air
Force fighter bombers.
Because of poor weather and visibility,
ihc F-51s and F-SOs have been having
a hard time locating targets. L-17s are
being used to spot targets and le.»d the
fi "liters into the attack. In one case an
L-17 spotted i line of tanks moving up
He tried unsuccessfully by radio to direct
the rocket laden F-51s, with which he
was working, to the target. They were
unable to locate the tanks from iheii-
higher altitude, due to the fact that this
was a twilight action. Finally the L-17
pilot told the F-51s to follow him in
as he had the target located exactly. He
dropped his landing gear and flaps, turned
en his landing lights and dove on the
tanks. The F-Sls followed him in ami
made successful runs on the tanks.
In a second incident, a group of F-Hs
were stuck on top of the clouds at about
11,000 feet because of a low ceiling
Suddenly an L-17 popped out beside them.
Calling to them over his radio, "Come
on, boys, follow me down; I've got a
thousand commies staked out for )0u
below." When the F-51s pulled up to
wing-on positions with him, the L-17
pilot led them down. They caught the
commies in the open, strafed them and
had them running for cover.
In still another case, an L-17 was fly-
ing alongside an F-51 when the latter
was destroyed by gun fire. Parts of the
F-51 struck and severely damaged the
L-17, but it was able to get back of
the lines and make a belly-landing with-
out injury to the crew.
A news correspondent, covering the
war in Korea for United Press, has also
reported enthusiastically on the job being
done by liaison aircraft in action. "The
job they're doing in this show," he says,
"is of hard value to estimate, especially
because of the great distances the fighters
have to fly to their targets. Jet combat
planes have little fuel for actual combat
This photograph token by Lieut. Horry Cottrell, formerly of the Ryan engineering
department shows o group of L-17 Novions at a maintenancs base at Nogoyo, Jopon.
operations so must pick their targets
quickly and accurately in order to make
their attacks effective. There's a character
over here with a Ryan Navion L-17 who
delights in hanging over a target, like a
buzzard over suspected prey, so the jet
boys in the F-80s can make no mistake
about where the North Korean tanks and
equipment are located. They're doing a
wonderful job."
Military versions of the Ryan Navion
have been in Army Field Forces service,
principally as flying staff cars, with the
Armies of Occupation in Japan and Ger-
many since more than 150 were delivered
some 1 8 months ago. Former Ryan em-
ployees in Japan have sent pictures of the
L-17s in use there, and have written ac-
counts of how the planes were being used.
(Continued on page 20)
Lieut. Horry Cottrell, formerly of Engineer-
ing, some months ago visited Komoki Air-
drome at Nogoya, Japan, where he took the
photograph of the L-17s shown above. He
is now flying with a B-29 Superfortress
squadron operating out of Okinawa.
It's bock to the wars for Captain William H. Holt, formerly of Navion production
flight test. After this World Wor II picture, taken while home on leave. Holt
returned to work at Ryon, but is now in Korea flying with a Fighter Squadron.
He wrote lost summer that the Field Forces' Novions were a fovorite with everyone
in thot area. His fellow employees in the picture below ore (left to right I Ed Sly,
Johnny Cameron, Louis Hillis, (Capt. Holt), John von der Linde and Roy Ryon.
Bank of spotwelding machines which Ryan uses to "stitch" stainless steel half-stampings together prior to seamwelding them.
RYM WELDIIG IHOflTIOIS
IN the year 2000 B.C. some primitive
metallurgist alloyed copper with tin to
get bronze — a 14th century ironmonger
fused iron and carbon to make steel — and
in the 19th century, man successfully
welded one ferrous metal with another.
Since these metallurgical milestones, no
period in history has been so productive
of fast new welding techniques as the past
ten years. The urgency of the need for
fighting machines in World War II turned
the country's industrial plants into a vast
laboratory for finding streamlined meth-
ods of fabricating metals.
Under this impetus, Ryan Aeronautical
Company, one of the world's outstanding
producers of high-temperature accessories
for aircraft engines, forged ahead in the
technique of joining stainless steels. Ryan
perfected rapid welding methods to
"stitch" together over 100,000 huge stain-
less steel exhaust systems for the engines
of America's warplanes.
Automatic heli-arc welding machine for
joining stainless steel sections with smooth
continuous seams. Process is exceptionally
clean and uniform in both strength and
appeorance.
Using a stack of stainless steel sheets
each month weighing more than a dozen
freight cars, Ryan pours over 100 miles
of welding rod into the molten seams
which join the metal together by metallic
arc welding. Staggering quantities of
electricity, oxygen, hydrogen, acetylene
and flux are consumed in the oxy-acety-
lene gas, electrical resistance and atomic
hydrogen welding of the steel structures.
Ryan metallurgists and welding engineers
have devised new fusion techniques as
well as adapted the welding procedures
of other industries to the special needs
of aviation. The advantages gained by
continual research are passed along in the
form of improved and more rapid produc-
tion to the airframe manufacturers who
for the past dozen years have used Ryan
exhaust systems as standard equipment.
Ryan welding supervisors devised a new
t\pe of oxy-acetylene gas welding torch
which has two tips. This torch steps up
the production of exhaust systems by
performing two operations simultaneous-
ly; trimming the extra flange metal and
welding the seam. Previously, it was neces-
sary to trim this flange with a "jitterbug"
cutter and then spot-tack the sections to-
gether prior to seam welding.
The tips of the torch direct the heat
against opposite sides of the flange. The
(Continued on pai^c 24)
Specially-designed Sclaky welding tool
which permits access to very restricted
locations. It is water cooled, air-
pressure operated and is counterbal-
anced for ease of use.
Dramatic view of a Ryan employee seomweiding a General Electric jet cone
with electrical seomwelder. This fast machine produces a series of over-
lapping spotwelds which form a gas-tight seam in metal. Rotating copper
discs revolve under water and conduct the current to fuse the steel sheets.
f-1
... .^ r-^#a
MEN IN A NAVION
when you btiy a Navion tvith partners, you
buy inexpensive air transportation.
IIOWDY, Partner!"
' • Not the typical greeting of the
Wild West, its just a friendly salutation
in Philadelphia, Indianapolis and the
scores of other places where businessmen
are partners in owning a Ryan Navion.
How does one of these air-inspired
partnerships work? For an answer let's
look in at Indianapolis where suppliers
aren't surprised anymore when they re-
ceive payment for their goods in the form
of a printed check bearing the name, "The
Navion 511 IK," and the joint signature
of two doctors, an electrical engineer and
a druggist.
In this smoothly running arrangement
Rex Brock, the druggist, keeps things or-
ganized. At his store he has a log book
in which he enters requests for the plane
as telephoned to him by his partners. Each
man lets Brock know in advance when
he needs the Navion and how long he
intends to keep it.
Left above: These four Indianapolis busi-
nessmen formed a Navion partnership which
has worked out to their mutual advantage.
Their checks are printed with the name,
"The Navion 91760." Standing insids the
cabin is Dr. Herbert Egbert with Dr. Basil
Fausset at the controls. Paul Bradley and
Rex Brock 1 1, to r. ) standing on the wing.
Left below: Four Philadelphians hove dis-
covered one secret of low-cost airplane
operation. These four men own a Novion in
partnership. (I. to r.) S. Rhen Gundrum,
J. B. Anderson, Donald S. Tunnell and
George Peterson, Jr.
Paul Bradley, the engineer, uses the
plane primarily to attend electrical shows
in other cities and for weekend recreation
with his family. He also has a plan which
provides outings in the Navion for his
eight employees. Two of his most "anjoy-
ablc flights were to Cuba last year and
to the Ryan factory in San Diego this
spring when he picked up NHllK. Pre-
viously the partners owned Navion 91760.
For Doctors C. B. Fausset and H. L.
Egbert, the plane is a means to get away
from their offices for the relaxation so
vital for professional efficiency. They also
use the Navion to attend patients all over
Indiana and surrounding states. Such
calls are often on short notice and the
only way the doctors can be available is
by fast air travel. Medical conventions
and clinics, too, are reached in the Navion
quickly and effortlessly.
Golf trips are Brock's favorite. He flies
to famous links all over the U. S. Also
fond of fishing and aquatic sports, he has
the custom of flying to Acapulco, Mexico,
or Kev West, Florida, when the season is
right and the big ones are running or a
water show is being held.
The four partners divide their plane's
operating expenses equitably. For each
hour they use the ship, they pay $7. Each
partner's share of overhaul costs is in
proportion to the total number of hours
he has flown. When extra equipment is
added, the price is split evenly. They all
appreciate the fact that because their
Navion is well utilized, the operating cost
per mile is much lower than that for a
less frequently used plane.
About their approach to plane owner-
ship, Bradley says, "We think our plan
has worked wonderfully and hope it will
serve as an example to other business and
professional men to form this type part-
nership. Individually, we're getting at
minimum cost nearly as much use from
the plane as we would if we owned it
solely."
A quartette of Philadelphians has fol-
lowed much the same tack. George Peter-
son, Jr., a consulting engineer, speaks for
the group — which besides himself is made
up of a distributor of steel tubing, a glue
and fertilizer manufacturer and a vanilla
salesman.
"We use the Navion mostly for busi-
ness, but from time to time, such as the
National Air Race, we all pile in for a
weekend of recreation. We have a central
clearing house — the secretary of one of
the partners. When a partner wants the
Navion, he calls her and reserves it. If
another partner already has his bid in,
the two get together and decide who needs
it most, always remembering that the
partner with the least time can demand
its use.
ALL of us cover an extensive territory,
from Boston to Atlanta and West to
Dayton, frequently traveling much the
same routes. In the majority of cases we
find we can go together. When, for ex-
ample, a short time ago I wanted to go to
Dayton and found out that another part-
ner had reserved the Navion ahead of me,
I called him up and learned that he want-
ed to go to Youngstown, Ohio. So we
flew together to Youngstown, where I
left him and went on to Dayton. On the
way back, I picked him up and we head-
ed for home together, both perfectly
satisfied.
"Each partner owns one-quarter share
of the Navion. All expenditures which
do not depend upon flying time, such as
new equipment, hangar rent, insurance,
etc., are divided equally. Direct operating
expenses are figured separately on the basis
of the percentage of hours each partner
(Continued on page 17)
11
Wright's Turbo-Cyclone compound engine is slated for this Lockheed P2V-4, the Novy's latest anti-
submarine bomber. This engine has a 20% increase in power with no increase in fuel consumption.
POWER COMPOUNDED
Wright has merged the piston engine and the turbo-jet in a single power package by "compounding."
This method of power recovery pipes the exhaust gases from the piston engine directly to three
small gas turbines Instead of to the atmosphere. This drowing shows how o compound engine works.
12
This Ryan-built nozzle box as
against the turbine blades ot
Wallace Adams of Inspection'
HIGH-TEMPERATURE e>diau
ponents for the recently ann
Wright Turbo-Cyclone 1 8 Compel
gine are among the newest prod
Ryan's Metal Products Division.
Amazing increases in engine p|
ance are made possible by the "coin
ing" principle. A boost of 5 5C
power, 20 percent increase in rar.
substantially larger payloads, are
the premiums in performance
"compounding" adds to the basic
1 8 engine without the combusti
single additional drop of gasoline.
First compound engine to pass
acceptance tests and be placed in <
production, the Turbo-Cyclone
for installation in the U. S. Navjji
est-range anti-submarine patrol
— the Lockheed P2V-4 and Martirll
(Illy directs the flow of gas
the right angle of attack.
iss his stamp of approval.
A Wright Turbo-Cyclone engine nears the end of the assembly line at the Wright Aeronautical plont
in Wood-Ridge, N. J. Arrow points to one of the three small turbines in which is housed the nozzle
box assembly ll.t being manufactured by Ryan. This assembly is fabricated of -310 stainless steel.
(om-
cced
En-
of
irm-
ind-
I rse-
1 and
jjof
inich
ilone
of a
!! cary
ated
i'ng-
Ibers
Aeronautical engineers have long recog-
nized the inherent respective advantages
of the piston engine and the modern
turbo-jet power plant and have yearned
to glean the exceptional features of both
for a single engine design.
Ryan Aeronautical Company developed
the first composite-powered aircraft with
the FR-1 Fireball which combined the
punch of a General Electric 1-16 turbo-
jet and a Wright Cyclone 9 piston engine.
The conventional engine endowed this
carrier-based fighter with long range, and
the light-weight jet engine added greatly
to its high speed performance. Subsequent
aircraft, such as the North American
AJ-1 and Martin P4M-1 have followed
in the trail blazed by the Fireball by team-
ing the two types of power plants, and
jet pods are currently being added to the
Consolidated B-36 bombers.
Now, Wright has merged the piston
engine and turbo-jet in a single power
package by means of "compounding" — a
method of power recovery in which the
exhaust gases from the piston engine are
piped directly into three small turbines
instead of being exhausted to the atmos-
phere.
Four basic types of power recovery
systems are available to augment piston
engines: (1) the collector ring type which
gathers exhaust from the cylinders into
a common manifold and channels it to
the air, (2) the jet stack type consisting
of individual nozzled exhaust stacks de-
signed to produce jet thrust by accelerat-
ing gas flow, (3) the pressure turbine
form of compounding which involves use
of a gas turbine energized by high pres-
sure exhaust gas, and (4) the blowdown
or velocity turbine type of compounding
such as that used by Wright engineers in
compounding the Turbo-Cyclone 18. This
latter means of power recovery is the most
efficient for long range applications be-
cause it produces only a slight increase in
back pressure on the cylinders. Ryan has
long designed and built exhaust systems
of the collector and jet thrust types and
now also makes components for the newer
types of power recovery applications.
Over 3,000 hours of experimental
ground and flight tests have been amassed
on the Wright Compound power plant
which has the lowest fuel consumption
per horsepower of any engine in the
world. Designated the R-33 50-30W, the
Turbo-Cyclone consists of a basic engine
of twin banks of nine cylinders each, and
three power recovery turbines which are
an integral part of the engine. Each
(Contitined from page IS)
13
HAVE you ever bought a used aifplanc
sight-unseen? Jim Dalby of La
Guaira, Venezuela, has.
It's Hke this —
Answering an ad for a used plane in an
aviation magazine, Capt. James M. Dalby,
a TACA de Venezuela airlines' pilot, wrote
Expressing complete faith that the air-
plane would be exactly as described. Cap-
tain Dalby showed his confidence by send-
ing Eudy a check for payment in full be-
fore ever seeing or flying the used Navion.
Arriving at Hendersonville, Captain
Dalby obtained Eudy's help in working
SOUTH IMERICl FOR $142
the advertiser saying, "The price is higher
than I planned to pay for a used Navion,
but from your description of the airplane
and the fact that you are a Ryan dis-
tributor, I feel that I may be talked into
paying your price. I worked several years
for Ryan as a pilot and know they are
quite particular about their distributors
and dealers. This will be the first airplane
I ever bought sight-unseen, and you must
realize that I naturally have a number of
misgivings. For example, I want to know
if the ship will do what the manufac-
turer says it will."
Captain Dalby 's letter was addressed to
Hugh A. Eudy, president of Carolina
Aeronautics, Inc., of Hendersonville,
North Carolina, who replied that "You
will find this airplane to be exactly as
we have represented it, for we certainly
would not have a customer come all the
way from Venezuela and find the Navion
not as represented."
A shot of the recently discovered
Angel Falls and the jungle covered
valley in the Gran Sabana. These
2,800-foot falls are the world's
highest and no one has ever pene-
trated the jungle to explore them.
out a temporary back-seat auxiliary gas
tank arrangement for the return flight to
South America through the islands of the
Caribbean. After returning to Venezuea
with his "new" used Navion, Dalby wrote
a complete report of his flight. Because it
weighs the advantages of the Florida-
Island route against the flight through
Central America, Dalby's experience
should prove of interest to anyone con-
templating a trip to the Latin American
countries.
"The weather wasn't too sharp the
Sunday I left Hendersonville. I stayed
contact until I was able to reach Sparten-
burg radio and get a clearance. From
there to Jacksonville I flew solid instru-
ments, and then, had to make a let-down
with a 400-foot ceiling at Jacksonville.
Flying a trip like that on needle-and-ball
plus radio range was quite a change for a
fellow who is used to a full gyro panel
.Hid ADF. If the Navion hadn't proved
itself such a wonderful instrument ship,
I don't think I would have continued on
past Jacksonville that day.
"After refueling, checking the weather
and asking for advice of every airline pilot
I could corner, I took off for Miami .u
dusk. I hit the overcast at about 300 feet
and stayed on instruments until I got to
Daytona Beach. There the clouds stopped
abruptly and there wasn't another all the
way to Miami. After being assured the
rest of the route was contact I changed
my flight plan to VFR, turned off the
range, tuned in Guy Lombardo, slid the
seat back so I could stretch my legs, and
watched the lights of the towns along the
Florida coast slip by be'ow me. What
luxury! The trip was such a pleasure that
I hated to land when I arrived over Miami
at about 9:00 p.m. Next morning, I
started getting my permits and was very
happy to find I would be able to do every-
thing in two days.
"I was in the air at 5:00 a m. Wednes-
day and climbed to 8,000 feet. The
weather was good with a few scattered
clouds at about 6,000 feet. For the next
hour or so there wasn't much to look at
because it was fo dark I couldn't even see
the ocean. Finally the sun came up and I
could see the Cuban coast line ahead. I
landed at Camaguey three hours after
leaving Miami.
"After taking off from Camaguey for
Port-au-Prince I ran into my real enemy
— headwinds, as much as 40 mph from the
ground on up. As a result the 42 5 miles
from Camaguey to Port-au-Prince took
over four hours. At Port-au-Prince, I
again gassed and went over the airplane.
When I checked with the Weather Bureau
they said I was going to encounter head
winds possibly stronger than I had on my
previous flight and they would probably
remain the same for several days. One day
was as good as another so I decided to
continue on. The air was so rough flying
over land between Port-au-Prince and the
Dominican Republic (and because I didn't
want to have the boys in Ciudad TrujiUo
think I was an unfriendly aircraft from
Haiti), I swung out to sea as I passed by
the Dominican Republic.
"Time passed slowly between the Do-
minion Republic and San Juan because
I only averaged about 90 m.p.h. It was
starting to get dark just as I reached the
Puerto Rican coast at Borinquen and to
complicate matters I was having to flv
through a lot of rain showers which cut
visibility quite a bit. I finally arrived at
San Juan at 7:30 p.m. after having flo\\ n
nearly four and a half hours. I had been
up since three that morning and had
flown over 1 1 hours. If it hadn't been
(Continued on page 20)
(Above) Peons on the ranch of
Capiton Carlos Gonzoles y Rin-
cones pose in front of Dolby's
Navion on the landing strip
which hod been cleared only a
few days before Dolby landed.
(Right) Capt. Jim Dolby gets
help from one of the ranch re-
tainers to refuel his Navion
before taking off from the im-
provised landing strip. (Below)
Map showing the route Captain
Dolby flew from Hendersonville
to his Caracas, Venezuela, home.
Copt. James Dolby in his
TACA uniform. Hie started
flying in San Diego in
1938. In 1942, he went to
work for the Ryon School
cf Aeronautics and flew
some 1,300 instruction
hours in Ryan PT-22s.
He now has 8,400 hours
cf flight time to his credit.
ST JOHNS
ON THE COVER
Three more Boeing C-97 oft fuselage
sections move along production lines in
Ryan's huge final assembly building.
After completion of assembly opera-
tions and pressure testing, they'll join
others for the trip by roil flat car to
the Boeing Airplane Company's plant
at Seattle, Wash., where the Air Force's
Stratofreighter transports are built.
NEW MILITARY ORDERS
ROOST RYAN PRODUCTION
As its part in the expanded military aircraft production program, Ryan
Aeronautical Company has ^vork already under -way on the largest single
order since World War II. In announcing first details of the company's
role, T. Claude Ryan, president, said that the order brought to over
$10,000,000 new^ contracts received in the first six ■weeks of the Korean
conflict.
Under the neMr contract, Ryan -will greatly increase its production of
fuselage sections for Air Force military transports. iCoiitniticd mi page 17 )
16
NEW MILITARY ORDERS
BOOST RYAN
PRODUCTION
(Continued from page 16)
For the past 18 months Ryan has been
building fuselage sections and other trans-
port components. Now the schedule will
be built up rapidly to a peak monthly
production rate which will then be con-
tinued far into the future.
Under new military security regula-
tions the number of units to be built,
dollar value or delivery schedules of in-
dividual contracts cannot be revealed.
In addition to this fuselage order,
production planning is under way for
odier contract increases scheduled but not
yet firmed by formal orders. Ryan is now
producing most of the important products
on which increased volume is planned
and the necessary production machines,
tooling and key personnel are available.
Placing orders with firms already pro-
ducing important assemblies for military
planes permits the fastest possible accel-
eration in American air power.
Volume military work Ryan is presently
doing includes production of stainless
steel components for jet and gas turbine
engines, fuel tanks which are reportedly
the largest ever built, and exhaust systems
for transport and bomber planes, all re-
ported scheduled for accelerated produc-
tion.
During the past three months Ryan has
added over 500 new employees. Current
level is approximately 2000 workers which
may be built up over a period of months
to around 4000.
In anticipation of the expansion pro-
gram Ryan began stepping up production
and delivery of all orders on hand imme-
diately after the outbreak of hostilities
In Korea. This advance planning is per-
mitting Ryan to "clear the decks" for
the influx of additional contracts now
being received.
Besides its sub-contract work, Ryan
also holds prime contracts with both the
Air Force and Navy Bureau of Aeronau-
tics, for jet-propelled target planes, guid-
ed missile research, new applications of jet
propulsion and exhaust systems, and other
such advanced work.
In addition, the company is producing
Ryan Navion executive business planes
at a two-a-day production rate. Several
hundred military versions of the Navion,
known as the L-17, have been built for
the Army Field Forces and National Guard
for use as liaison planes and for personnel
transportation.
STALNAKER NAMED RYAN REPRESENTATIVE
AT BOEING AIRPLANE COMPANY
James B. Stalnaker, veteran representa-
tive of Ryan's Metal Products Division, is
the company's new representative ot Seat-
tle, it has been announced by Sam C. Breder,
Director of Customer Service. Stolnoker will
open the Seattle office October first.
The assignment of a full-time representa-
tive at Seattle will permit closer liaison be-
tween Ryan and the Boeing Airplane Com-
pany for which Ryan builds fuselage and
other airframe components as well as exhaust
systems and J3t engine tailpipes for several
Boeing models.
Because Stolnoker's principal work will be
on Boeing matters, he will also provide rep-
resentation for Ryan at Boeing's Wichito
plant, where the B-47 is in production. On
the occasion of his visits to Wichita, Stal-
naker will also include Fort Worth in his
itinerary to provide necessary contact with
Convair at that city.
For the post eight years, Stolnoker has
been at Ryan in various production, engin-
eering and customer relations capacities. Fol-
lowing his technical training at the Univer-
sity of California and prior to going into the
company's Engineering Department, he ob-
tained invaluable shop experience as a
welder and in other production capacities
in the Metal Products Division.
During five years in the Engineering De-
partment, he served as project engineer on
many exhaust system designs, including
work on such projects as the Boeing 6-29,
Douglas C-54 and C-74 transports and the
Northrop B-35 flying wing, as well as Ryan's
jet-plus-propeller FR-1 Fireball fighter.
In 1946, Stolnoker went east as a Metal
Products engineering representative, working
out of the company's Washington office in
a technical capacity, consulting with such
firms as Pratt & Whitney, Wright, Moitin,
Fairchild, Republic, Chance-Vought, West-
inghouse, Piasecki and the Navy Bureau of
Aeronautics.
Stolnoker opened the company's eastern
soles office in 1947, with headquarters at
New York City, later establishing Ryan's
James B. Stolnoker
Dayton office to provide liaison with the Air
Force and to be centrally located to service
other Ryan customers including General Elec-
tric at Locklond, Ohio, where the J-47 en-
gine, for which Ryan builds important com-
ponents, is being assembled. Other important
contacts were established with the Allison
Division of General Motors and Continental
Motors Corp., and Stolnoker was instrumentol
in working out the Ryan exhaust system for
the Continental-powered M-46 General Pot-
ton Tank being built at the Detroit Arsenal.
FLYING TRAILER TRUCK FOUR MEN IN A NAVION
{Continued from page 5 j
In addition, the fuselage has four
smaller dual-wheeled gears, two on either
side, which permit it to be towed and
moved away from the plane. When the
pod is attached to the plane, these wheels
are removable for stowing in the fuselage.
The pod is held to the plane by four
ball socket connections, the top of the pod
fitting into the under section of the
plane. For raising and lowering the pod,
four electrical cable hoists are used, two
on either side of the plane.
The conception and design of Fair-
child's 46-year-old French-born chief en-
gineer, Armand J. Thieblot, the XC-120
will be used extensively to test a number
of different theories and principles of a
detachable fuselage airplane. Already,
several modifications of the basic XC-120
design which offer improvements in con-
struction and performance are under
study at Fairchild.
(Continued from page 11)
has flown for each month. Charges for
100-hour checks are made on the per-
centage of hours flown since the last 100-
hour check. Majors are charged on per-
centage flown since the last major.
"The final problem that faces a part-
nership is that there may come a time
when one partner finds it necessary to
leave the group. Our agreement is that
he may sell his share only to someone who
meets the approval of the three other
partners. If time does not allow him to
find an agreeable purchaser, the other
partners buy his share at the book value
and then look around for another partner
themselves.
"We have a great deal of pleasure and
profit from the ownership of our plane
. . . made possible only by our partner-
ship. And what has proved so excellent
and flexible for us can well be adopted
by others."
17
NAVION GOES TO SCHOOL
"Nothing is impossible to the man
with a Novion," is the opinion of Ted
J. Peters, President and General Man-
ager of the State Distributing Com-
pany, Grand Rapids, Michigan.
"To most folks it would appear too
far for me to visit my son at St. John's
Military Academy in Delafield, Wis-
consin, very frequently. But with my
Navion I'm able to go there as often
as I like without losing time from my
business. I land right on the school's
small 9-hole golf course close to my
son's dormitory. Although the course
is pretty rough, I don't have ony
trouble; the Navion's landing gear al-
ways takes it like a soldier.
"This unique field is short, too, and
has trees practically all around it. As
a result, one doesn't have much usable
landing and take-off distance — the
greatest possible being about 800 feet.
That's ample for me to get the Navion
in and out nicely in every direction."
The St. John's trips are frosting on
the flying cake for Peters. He takes
additional pride in his plane because
of the job it performs in connection
with his business of distributing major
appliances. Commuting by air, he's
able to personally manage offices in
Grand Rapids and Detroit as easily os
if they were next door instead of 140
miles apart.
"The Navion saves us a lot of time,
too, when we're making colls on manu-
facturers in Chicago, Rockford, Nash-
ville, Cleveland and other cities. An
example or two will demonstrate what
I mean.
"After 0 business trip out west re-
cently, I left San Diego, California,
one morning at 1 1 o'clock. Albu-
querque was my stopover that night.
Next morning I was on my way to
Grand Rapids where I hangared the
Navion that same evening.
"On another morning not long ago,
I stuck around my Grand Rapids office
until I completed reading the mail at
about 10:30. I figured that would
allow me to moke it to Chattanooga,
Tennessee, in time for a business ap-
pointment at 1 :45 that afternoon. As
it turned out, I landed in Chattanooga
with time to spore, kept my appoint-
ment, got in 1 8 holes of golf and at-
tended 0 banquet that night.
"Trips like these not only save much
valuable time and get more things
done, but they also work wonders in
advertising and provide fine oppor-
tunities to entertain customers . . .
who are always pleased to ride in a
Navion."
POWER COMPOUNDED
(Continued from page 13)
turbine uses the exhaust energy from six
cylinders to spin turbine wheels which
feed the power thus generated back into
the crankshaft system without impairing
basic engine efficiency or adding stresses
on reciprocating parts. This power is fed
to the crankshaft by an ingenious gear
and fluid coupling arrangement which iso-
lates the crankshaft from vibration forces
and prevents the reciprocating forces from
being passed onto the fast-spinning tur-
bines. The fluid coupling keeps the tur-
bines under load at ail times and eliminates
the need of synchronizing engine and tur-
bine speeds.
Six exhaust pipes carry the rushing gas
to each of the three turbines by an ar-
rangement in which each pair of cylinders
are "siamesed" into a single duct. Two
front cylinders are "siamesed" into one
port, two rear ones are similarly treated
and a front and rear cylinder are then
combined. This last merging originally
caused difficulties because the difference
in channel lengths produced adverse
scavenging and overlapping exhaust. This
was corrected by an aspirated hook-up
between the front and rear cylinder ducts.
Ryan fabricates the intricate nozzle box
assemblies for the turbines which are the
"hot boxes" containing the inferno of
exhaust energy. These nozzle boxes direct
the flow of supersonic gas against the
turbine blades at precisely the right angle
of attack and are capable of withstanding
severe temperatures. They are fabricated
of If 3 10 stainless steel castings which are
welded to Inconel sheet stock. The weld-
ing operation is a critical one because of
the extreme variations in metal thicknesses
between the heavy castings and the In-
conel, tending to cause uneven heat ab-
sorption at the weld area.
THE velocity of the gas at the turbine
is greater than that of sound waves in
air and the temperatures are between 1400
and 1500F. The turbine wheel assembly
is composed of 57 Stellite blades welded
to a high-tensile strength steel wheel 1 1
inches in diameter. It whirls at a furious
16,000 r.p.m., or eight times the crank-
shaft speed. By employing welding meth-
ods for attaching the blades, instead of
mechanical means, substantial savings in
weight are realized. The blades can be
replaced, in the event of damage, by sim-
ply welding another in place.
A graphic picture of the ruggedness of
the design can be visualized by the fact
that the turbine can be operated with as
many as seven buckets (half blade sec-
tions) missing. The unbalance is com-
pensated for by means of specially-devised
spring-loaded damper plates. Tests have
divulged the consoling truth that most
types of turbine failure would simply
cause a loss of power from the turbme
without other adverse effects upon the
basic engine.
Terrific heat generated in the turbine
nozzle box requires a system of cooling
to prevent blade expansion beyond critical
limits. This is provided by a fan, mount-
ed below the wheel, which pumps air
through holes at the base of the blades.
Originally picked up by a scoop at the
front of the engine, this cooling air is
collected on the aft face of the wheel by
a snout which protrudes into the turbine
exhaust. This achieves the double advan-
18
tage of obtaining an aspirating effect to
augment the cooling system and prevents
afterburning when the air is mixed with
any unburned exhaust gases.
Ryan-patented ball-and-socket joints
are built into the connections which serve
each of the main inlet ports feeding the
turbines in order to absorb vibration and
engine movement. These same types of
universal joints are used to isolate the ex-
haust ports running to each set of cylin-
ders of the basic engine.
By compounding the Cyclone 18 en-
gine, Wright engineers have increased its
basic 2700 h.p. to a whopping 32 50 h.p.
for take-off. This premium power is avail-
able without the use of extra fuel or the
addition of operating controls. Another
dividend from the happy combination is
the vast improvement in noise and flame
suppression which compounding accom-
plishes. Aircraft designers can elect to
utilize the advantages of compounding
to attain greater speeds and payloads or
greater range.
Altitudes at which maximum ranges
are experienced with the Turbo-Cyclones
are reported to be between 10,000 and
15,000 feet. For higher altitude oper-
ation, often necessitated by weather or
combat conditions, these power plants
could be turbo-supercharged because only
two-thirds of the available thrust of the
exhaust gas is used for compounding.
Wright designers are working on studies
to harness the other portion of the ex-
haust energy for turbo-supercharging.
4 8 -TON SUIT OF ARMOR
{Continued from page I)
half that experienced in liquid-cooled
counterparts. Unlike the conventional
motors, the new air-cooled types will
operate satisfactorily under extreme tem-
perature conditions — at the Equator or
the Pole.
THE M46 Tank is powered by the larg-
est of this group of engines — the 810
horsepower, 12-cylinder, V-type. Desig-
nated AV-1790, it is particularly well
adapted for mass production and servicing
in the field. A unique feature of these
engines is the fact that all of them, from
the 12 5 horsepower to the most powerful
type, use only two basic cylinders, either
4/8 or 5% inch diameter. Increases in
power are obtained by adding cylinders
and stepping up compression ratios. This
innovation has tremendous advantages in
simplification of field maintenance. Dur-
ing World War II, six different engines
Sam C. Breder, Director of Metal Products customer service (left), and Richard
White, newly appointed Chief Administrative Engineer of the Metal Products Division,
discuss latest developments on an important aircraft jet engine component project.
Richard White Named Head Of
IVIetal Products Engineering
Stepping from his Commander's bil-
let in the Bureau of Aeronautics'
Power Plant Division, where he headed
the power plant installation and ac-
cessories branch, Richard E. White has
joined Ryan as Chief Administrative
Engineer of the Metal Products Divi-
sion.
In his new civilian responsibility,
he will see that Ryon engineering
work on exhaust systems and jet en-
gine components is completed as eco-
nomically and expeditiously as pos-
sible, cooperating closely with Metal
Products' customer and service staff
and the engineers of firms for which
the company builds accessories.
Fourteen years service with Wright
Aeronautical Corporation preceded his
tour of Naval duty which lasted from
June, 1942, until June, 1950. While
with Wright he wos in charge of ex-
perimental engine installation and
flight testing, personally getting in a
hand at the controls on test work.
Just prior to his entry into the Navy,
he was Vice-President and Treasurer
of Wright Aero, Ltd., West Coast
soles and service subsidiary of the
Wright Aeronautical Corporation.
A pilot since 1923, White is now
flying Ryan Novions, currently oper-
ating on a commuter's schedule be-
tween the factory and Edwards Air
Force Base at Muroc, California, where
Ryan projects are in work.
Coming to Ryan is a homecoming,
for he and his family have lived in
Son Diego since 1933. Off the job,
an ardent skeet shooter. White was
captain of the Navy team which cap-
tured the 1948 Service Champion-
ship.
were used in medium tanks alone, neces-
sitating six different sets of tools, tech-
nical literature, trained groups of mechan-
ics and 5,165 separate spare parts. Thou-
sands of these parts had to be stocked in
every front-line supply depot. With one
standard tank engine in all medium tanks,
the number of spare engine parts can be
reduced to 954 and the same mechanic
will be able to maintain and repair the
smallest and largest equally well.
Ryan exhaust systems serving these
power plants are similarly designed for
maximum service life and simplicity of
installation. It is possible to replace any
section of the manifold, serving individual
cylinders, quickly and simply in the field.
An unusual feature of the General Pat-
ton Tank is its ingeniously designed trans-
mission which has been engineered by
Allison Division of General Motors. This
(Conf'niited on page 20)
19
CHARLES KINNEY HEADS
RYAN DAYTON OFFICE
Contacts with Mid-
west customers of
Ryan's Metal Prod-
ucts Division are
now the responsibil-
ity of Charles Kin-
ney, newly appointed
Customer Service
Representative for
the company's office
at Dayton, Ohio.
Well-known in military and commer-
cial flying circles, Kinney for thirteen
years was crack field and service execu-
tive for Consolidated Vultee Aircraft
Corporation, working in conjunction with
the Army Air Force, Navy and major
airlines. Eleven of these years were spent
setting up service operations for Convair
planes in Panama, Puerto Rico, Venezuela,
Colombia and other foreign countries.
During the War, Kinney established
the Convair office in London, England,
which he directed for 27 months. His
first aeronautical training was received
as an engineering student at Syracuse
University and as a naval aviator at
Pensacola.
At Dayton, Kinney will provide liaison
between Ryan and the Air Materiel Com-
mand at Wright Field, as well as con-
tacts with such jet engine components
and exhaust systems customers as General
Electric at Lockland, Ohio, Continental
Motors at Detroit and Muskegon, Mich-
igan, and the Allison Division of General
Motors at Indianapolis.
4 8 -TON SUIT OF ARMOR
{Coiitimied from page 19)
unit, which actually weighs more than the
engine itself, provides an infinitely vari-
able continuous power and speed ratio.
Working in conjunction with the steering
system, the transmission makes possible
pivot turning under finger-tip control and
torsion bar suspension that results in
superior riding qualities over rough
ground.
In spite of the extremely acute bends in
the design of the Ryan exhaust systems
and the high precision demanded by the
engine tolerances, Ryan has delivered
many hundreds of engine sets without a
single rejection. Undoubtedly, this new
Continental engine and Ryan manifold
combination will be used on a number of
other heavy-duty vehicles and prime
movers.
A pilot of the 25th Infantry Division rolls out to the runway In a Ryan L-17 Navion
Spring Field, Osaka, Japan, ond waits for takeoff clearance from the control tower.
L-17S IN KOREA
(Continued from page 7)
Other reports have reached the factory
through Army Times, an unofficial mili-
tary services newspaper.
A year ago, Jack Lucast, field service
representative, made a two-months L-17
inspection and maintenance training tour
of the American occupation zone of Eu-
rope, including Germany, Austria, Italy
and Trieste. A similar trip to the Far East
had been scheduled for this year.
Lieut. Harry R. Cattrell, formerly of
Engineering, and a brother of W. M. Cat-
trell of the Engineering Laboratory, some
months ago visited Komaki Airdrome at
Nagoya, Japan, where a number of L-17s
were based. Since the start of hostilities in
Korea, Lieut. Cattrell has been flying as
Navigator with a B-29 squadron operating
out of Okinawa, and reports some "close
shaves" on bombing missions to North
Korea.
Other reports of Navions in Japan have
come from Majors Dean Conard and Mer-
rill Carlton, both former commanding of-
ficers of Ryan School of Aeronautics war-
time pilot training detachments. Major
Carlton was engineering inspection officer
for the Fifth Air Force at Nagoya when
Lieut. Cattrell visited there.
Capt. William H. Holt, formerly on
production flight test in the Navion final
assembly department, and most recently
in Japan at Itazuke Air Base with the 80th
Fighter Squadron, as engineering officer,
wrote last summer that "I have seen some
of the Field Forces' Navions over here,
and they are well liked by evervone who
can wangle a ride." At that time Holt
was Flight Commander flying F-51 Mus-
tang fighters, which have proven so valu-
.iblc in the Korean fighting.
SOUTH AMERICA
[Continued from page 1\>
for the strong winds, the trip would have
been about three hours shorter and really
enjoyable.
"The next morning I was off again at
7:00 a.m. with the winds still against me.
It was still raining when I left San Juan
and I wasn't too eager to leave under such
circumstances but by the time I had
reached 8,000 feet, I was well on top of
a broken overcast and I was enjoying the
warm morning sunshine. I was feeling
pretty good. I had this broken overcast
with me most of the way from San Juan
to the Venezuelan coast line. I could have
maintained better visual contact with the
various islands if I had flown under the
clouds at about 15 00 feet, but I feel much
safer flying fairly high when over water.
Also the winds weren't quite so strong at
8,000 feet.
" A BOUT two and a half hours later,
' ' I spotted Antigua under a low
hanging cloud and landed at the airport
on Antigua about three miles east of the
town of St. Johns. The next hop was to
Castries on St. Lucia. The trip took about
three hours because I was still bucking
the headwinds.
"I had planned to fly non-stop to La
Guaira with dog-legs over Grenada and
Nueva Esparta but because the overcast
became pretty solid and I couldn't see my
check points, I angled over to the Vene-
zuelan coast. All the way from Miami to
St. Lucia I had been heading in an easterly
direction and running against strong east
winds. Up to St. Lucia the ocean was
covered with giant white caps. However,
when I finally did see the ocean again a
few miles south of Grenada the sea was
almost calm.
"The wind hadn't died down complete-
\\ though, because I was able to average
20
152 mph during the 5 JO miles to La
Guaira. I arrived at Maiquetia airport just
after dark in good shape, happy to be
home and with a nice airplane to show off.
"The jury-rigged auxiliary gas tank and
refueling system I installed before leav-
ing North Carolina worked fine. When I
got ready to refuel I would slow up to
about 70 mph and half flap, open the
hatch to the first notch and slip the rub-
ber hose over the tube on the wing root
gas cap. When I wasn't refueling, I had
the tube covered with scotch tape so the
gas wouldn't syphon out. After I had the
hose in place, I would close the hatch until
it was against the hose, pull up the flaps,
resume cruising speed and start pumping
away on the tire pump. I was able to pump
the entire 22 '/2 gallons out of the auxiliary
tank in about 15 minutes; then I would
have to slow the airplane up again and
reverse the process to disconnect. Not very
handy but it was safe and it worked.
"All direct expenses from the time I
left Miami until I reached Venezuela
amounted to $142.00. This includes the
consul fees in Miami as well as gas, land-
ing fees, customs fees, tips, food and lodg-
ing. I would like to see anyone make the
trip for anywhere near that via the Cen-
tral American route to Venezuela. On a
clear day the only time that you are out
of sight of land is on the direct route from
Miami to Camaguey. If a pilot always
files a flight plan, I think that it is as safe
as via Central America, has better weather
and is easier to fly.
"The first day I had off after my return,
I flew the Navion down to a friend's
hacienda. The trip by road takes 16 hours;
by Navion 1 hour. My friend had cut
a little strip out of the forest near his
home and had a case of champagne wait-
ing for the first airplane to land. The
Navion was first to land, but to be sure
it would also be the first to take off suc-
cessfully, I had him cut down a few
more trees at the end of the runway.
"While we were at the ranch, I decided
to try out the 16 gage gun I bought in
Hendersonville. The gun is wonderful but
there were so many doves that I had
trouble choosing which one to shoot.
There are hundreds of wild pigs on his
ranch so the next time I go down there,
I am going to take the 30-30 and get me
a nice fat pig.
"One parting comment about the Na-
vion before I close. It is the most com-
fortable ship of that type I have flown
in. I'm six foot one inch and after two or
three hours in the average personal plane,
I can hardly walk when I get out. In
the Navion, I can stretch out and be com-
fortable. On the trip down, not once did
I feel cramped when I got out. And, re-
member, I flew over 1 1 hours the first
day out.
Newest convenience for Navion owners is the Luggage Master exterior baggage
door, now available through authorized distributors and dealers. Baggage con now
be loaded with complete ease from the outside, yet is available in flight from the
cabin merely by tipping forward the rear seat bock rest. A sturdy, safe locking
handle is provided. An additional convenience factor with the new baggage door
is the quick access it gives to the battery. It's available in kit form for all Novions.
"Good luck, and thanks a lot for sell-
ing me such a good airplane."
Friends Use Dolby Plane for
Vacation to U. S.
After Dalby had arrived in Venezuela,
he made the unfortunate discovery that
personal planes which didn't use to need
an export permit, now required them. One
Copt, and Mrs. Richard H. Barker
bid good-bye to their two sons at
Miami as they leave on their six-
weeks' tour of the United States
and Canada in Copt. Dolby's Navion.
of his fellow TACA pilots, Capt. Richard
H. Barker, who wanted to go on vacation
in the States, offered to fly the airplane
back to complete the necessary paper
work. On that trip. Captain Barker was
accompanied by his wife and two sons.
During the six weeks Captain Barker
and his family were gone from their home
in Caracas, Venezuela, they flew the Na-
vion as far north as the Canadian border,
covering over 8,000 miles. The northward
route was the same as that flown by Cap-
tain Dalby in taking the plane to Vene-
zuela. It is some 2,224 miles, or 800 miles
further than the direct over-water dis-
tance. Captain Barker reported that there
were but two times when he couldn't see
land. Once, between the British Windward
Island and Puerto Rico; then again be-
tween Cuba and Florida. However, the
longest hop flying up was three hours and
13 minutes between Port-au-Prince and
Camaguey (410 miles). Flying time for
the more than 2,200 miles was 17'/2 hours.
"Our travels in the States took us to
New Orleans, Detroit, Buffalo, Baltimore
and back to Miami, for a distance of some
3,800 miles," says Barker.
"For anyone who can navigate by dead
reckoning in the States, I would say that
island-hopping would be found quite
simple. The return trip after vacationing
in the States was made by the same route
over the Caribbean."
21
LAND-OFFICE BUSINESS
BY AIR
(Contiutted from page 3 )
get sufficient experience to properly eval-
uate all costs — hidden and obvious.
Consequently, in November 1946, we
purchased a used two-place Culver V
airplane, and began our operations. The
airplane only had 2 5 total hours on it
when it was purchased, so, for all prac-
tical purposes, it was a new one. We
flew the Culver 200 hours in the one
year we had it, and reached these con-
clusions:
1. Sales territories could be enlarged
about two-fold.
2. Key production men could be taken
on service calls as they were not away
from our manufacturing plant as long
as had been the case when we were using
other means of transportation. Generally,
these higher skilled men could overcome
trouble quicker and did a better and
longer lasting job.
3. In many cases it was possible to
better educate the field operator of our
equipment as to operating limitations,
proper servicing, and correct maintenance
and overhaul methods, due to the fact
that travel time saved allowed more time
with our customers.
4. Fuel and oil costs were less than
with our company-owned automobiles,
and repairs were very low.
5.. A two-place plane did limit the use
to transportation of personnel only, so
was not entirely practical so far as service
calls were concerned. If a service man
was taken, there was not sufficient room
for parts or tools.
Equipped with these answers, our com-
pany bought a four-place Navion in De-
cember, 1947. This airplane really has
proven to be a necessary piece of equip-
ment. Due to its speed, range, low cost
of operation, pay load, flying characteris-
tics and dependability, we found we flew
it just twice as much as we did the Culver
the first year of operation. The Navion
has been from coast to coast and border
to border in all kinds of weather, and
has performed beautifully. We have made
several emergency service calls where the
money saved on one call alone represented
more than the cost of the airplane.
A typical example was a year ago last
spring when a quick thaw in the North-
west was causing severe flood conditions.
We received a frantic call from Mountain
Tractor Company, Allis-Chalmers tractor
dealers at Missoula and Kalispell, Mon-
tana, that they needed parts for one of
our Power Control Winches operating a
Bulldozer. This particular Bulldozer was
used to build and maintain dams, dikes,
and control the river and stream flows.
THE bulldozer was just about holding
its own when one of our winch parts
wore out. The entire town where this
tractor was working was in danger of
being completely flooded, if not partially
washed away, if the tractor did not get
back into operation that day. It was a
case where continuous maintenance on the
dikes would contain or control the water,
but if they ever broke through in any one
spot, the water would be entirely out of
control from then on. Thousands of dol-
lars of property were at stake, and prob-
ably, many lives.
Van Howell, President of the Mountain
Tractor Company, called about eight one
morning, telling us of this particular situ-
ation. We loaded the necessary parts into
the Navion and were winging our way
toward Missoula at ten. Our Navion has
an auxiliary 20-gallon fuel tank, so we
were able, with favorable winds, to go
all the way to Missoula with only one re-
fueling stop at Salt Lake City. The trip
took just a little over eight hours, so that
by midnight the tractor was back into
operation. Tens of thousands of dollars of
property were saved by this fast action,
and certainly represented many times the
cost of the Navion.
This is just one instance where our
Navion has paid dividends to our custo-
mers. There have been many other times,
while not as dramatic, where fast service
has paid off. We feel that our company
owes this "fastest possible" service to our
customers, particularly where the public
welfare is concerned. Actual emergencies
do not arise very often, but the plane is al-
ways ready to go when the occasion pre-
sents itself. In cold dollars and cents, it
would be hard for us to show an increase
in our business that can be attributed
directly to the Navion, but we can show
where time saved enroute, actual trip
costs, increased territory coverage, pres-
tige and general customer relations has
been worth many times this investment.
Following is a breakdown of one year's
operation of the Navion vs. the Culver,
and also portions of a typical log on a
trip from Montgomery, Alabama to Los
Angeles to show how we maintain our
records. The total distance was 1941
miles. Two fuel stops were made, at
Dallas and El Paso. Gas consumption for
the trip was under 10 gallons per hour.
It was rather a long day, but important
I be back in Los Angeles that evening.
I cannot help but compare the Navion to
the time-tested DC-3 and C-47 airplanes;
very comfortable, easy to fly, range, good
speed for its class, extremelv rugged, and
just about the most reliable airplane in
the air.
400 HOURS
ONE YEAR
Navion
$1392.00
Gas
36.00
Oil
420.00
Hangar
700.00
Insurance
500.00
Repair & Allowance Towards
Total
New Engine.
$3048.00
$7.65 Per Hour
$.05 8 Per Mile
$.0145 Per Seat Mile
200 HOURS
ONE YEAR
Culver
$324.00
Gas
18.00
Oil
240.00
Hangar
200.00
Insurance
100.00
Repair
Total
$882.00
$4.41 Per Hou
r $.04 Per Mile
$.02 Per Seat Mile
Elapsed Time
Over Check Ground
Settings
Date From To
Point Distance Speed
RPM Hg. Temp.C
■ Alt.
10 July 49
El Paso Columbus :32 76 141.5
2100 24 25
6000
EI Paso Rodeo
1.06 158 144.0
2100 22 20
SOOO
El Paso Chocise 1:27 211 145.0
2100 20 12';.
11000
El Paso Tucso
n 1:52 270 144.5
2100 20 12'2
HOOD
El Paso Phoen
ix 2:36 381 146.0
2100 20 12'.
UOOO
El Paso Blvthe 3:40 535 146.0
2000 20 10
11000
El Paso River
ide 4:50 691 142.0
1750 20 10
UOOO
El Paso Glend
ale 5:12 750 144.0
1750 20 10
11000
PLANT TOUR
Unfortunately we don't have the opportunity to show many readers through the Ryan
factory, but we can ask you to join us in this column while we go through the plant
and meet some of the people ivho help make Ryan a better place to tvork.
BACK TO SCHOOL. New methods of
production management, presented to
Ryan and other industry representa-
tives this summer at the University
of Iowa's Manage-
ment Course, are
already being ap-
plied and found
valuable in daily
use, company offi-
cials report.
Organized eleven
years ago as an
effective means by
which manufactur-
ing executives
could exchange ideas on problems
common to their operations, the Man-
agement Course is devoted to sem-
inar study of production plonning,
job evaluation, motion and time
study, wage incentives, plant layout
and related subjects. Instructors are
drawn from the top bracket of Amer-
ican business and industrial executives
and University professors.
Ryan was represented at the Man-
agement Course by Ernest F. Mellinger,
recently appointed General Supervisor
of Methods Engineering. An eleven-
year employee, Mellinger was selected
by the company to attend the two-
week course conducted on the Uni-
versity campus at Iowa City. Ryan
was the only aircraft manufacturer
participating in the program which
is held annually for factory managers,
industrial engineers, analysts, cost ac-
countants, foremen and office execu-
tives.
Mellinger was one of 82 students
from leading manufacturing com-
panies all over the world, including
foreign representatives from Egypt,
Sweden, Scotland and England.
The training Mellinger received has
proven so valuable that the company
will probably select a different super-
visor each year to attend the Man-
agement Course. Shortly after return-
ing from the course, Mellinger took
over his new assignment which was
created to establish standard factory
and office procedures, and to plan
facilities which will assure the most
efficient utilization of manpower and
equipment.
FOLLOWS IN DAD'S FOOTSTEPS.
Charles Jeffery, Jr., has a proud
father working as a Navion flight line
mechanic. The reason for Charles E.
Jeffery, Senior's pride is the fact that
Charles Junior earned his private
pilot's license on his 1 7th birthday.
Last year on his 16th birthday, he
mode his first solo flight and was
planning then to try for his private
pilot's license on the day he was
17 — minimum age for o license of
this type. Bill Bouck, his instructor
at Gillespie Field, is a former Ryan
School of Aeronautics pilot whom
many company employees will remem-
ber. On schedule for celebrating young
Jeffery's 18th birthday is his com-
mercial pilot license examination.
Jeffery Senior has been with the
Ryan company for ten years and a
flying enthusiast himself since 1915.
He finds nothing astonishing about
his son's development. After all, he
took Charles aloft for the first time
when he was 1 3.
YOURS TO FLY, recently completed
motion picture starring the Ryan Na-
vion, hod its premiere public showing
before members of the Ryan Manage-
ment Club at their August 31st meet-
ing at the San Diego Club. Joe Wil-
liams, Club Program Director, arranged
the scoop appearance of the color film,
being assisted by Don Walker. Bill
Wogner and Bob F. Smith, who han-
dled planning for the movie, and Bob
Montague, producer-director and war-
time Ryan dispatcher, were introduced
at the meeting. Present plans call for
screening of the film for other Ryan
employees during the coming weeks.
John van der Linde, Chuck Therrien,
Ralph Flanders, Pete Girard, Basil
Morrow, Elye Korn, Marie Sieczkowski,
Horry Hodgetts, Stan Steinbeck, Harry
Zuahlsdorf, Dorothy Maple, John
Cameron, Bob West, Lois Green, Herb
Olmon, Frances Kohl and Bill Brother-
ton ore among Ryanites who turned
in acting stints for the production.
RYAN LITTLE LEAGUE WINNERS.
Ryan Little Leaguers defeoted Convair
in the League play-off gaining the
victory by a 3-1 edge in a best of five
series. The club played excellent boll
and received fine pitching from Bobby
Mendozo and Terry Sparks. The boys
were guests of their sponsors, the Ryan
Management Club, on August 31st
at the San Diego Club.
The Son Diego Little League All
Stars journeyed to Son Bernardino for
the California State Championship and
defeated San Bernardino in the first
gome 5-0. In this one, Bobby Mendozo
turned In a no hitter, and in the sec-
ond gome San Diego defeated Santa
Marie I 0-3 to qualify for the Regional
play-offs at Austin, Texas, in a best
two out of three, the winner to go to
Williamsport, Pa., for the National
Championship.
This All Star Club was chosen prior
to July 15th by the managers of four
San Diego clubs for eight to twelve
year olds. The winning manager in
the local play-offs — Ryan's Bill Bil-
lings— automatically managed the
boys in the State and Regional play-
of.'s.
The Regional play-offs were held
in Austin, Texas, on August 17 and
18 with Texas winning the first on a
no-hitter by a score of 5-0, while San
Diego's Bobby Mendozo who pitched
0 four-hitter was a victim of two er-
rors in the sixth inning.
California defeated Texas in the
first gome of the double header Sat-
urday 10-3 and in a brilliantly pitched
game, Texas won the third game 4-1.
This win sent the Houston, Texas, boys
on to the Notional finals. It was a
long ride home for the San Diego kids,
but Texas played fine baseball and
went on to win the final game of the
World Series and Notional Champion-
ship at Williamsport on August 26.
A few of the California Little League Champions from Son Diego ready to leave
for the Regionol play-off at Austin, Texas. In cor: Walter Thorp (P), Billy Smidt
(C) , and Joe Merino (IstB). In front of car (I. to r.) : David Washington (O.F. ),
Bill Hudson, Ryan Management Club Rep., Terry Sparks (P) and Robert Mendozo (P) .
RYAN WELDING
INNOVATIONS
(Continued from page 9)
outside tip has a smaller diameter because
it is the pre-heating tip. It pre-heats the
metal and permits the welding speed to
be raised from 2 ' 2 to 7 ^2 inches a min-
ute. One adjustment takes care of both
tip flames. The increased temperature
derived from two tips both strips the
flange from the assembly and welds the
remaining seam.
Another unique welding torch, which
was designed and built at Ryan, has three
flame tips; a special pair of natural gas
tips in addition to its oxy-acetylene tip.
The natural gas is burned ahead and be-
hind the welding tips to provide pre-heat-
ing and post-heating of the stainless steel.
Natural gas flows ahead of the weld zone
to pre-heat the metal and escapes through
tip perforations to maintain weld area
temperature after the weld is made. This
post-heating is done so that the material
will not cool too rapidly behind the weld
and cause cracking.
Stainless steel has a high coefficient of
expansion, twice that of mild steel, and
therefore it is particularly subject to dis-
tortion. The effect of too abrupt a heat-
ing before, and cooling after, causes a
scissors-like stress of the weld which
cracks the metal. The greater the weld-
ing rate, the more pronounced is this
effect. Yet, rapid welding of stainless
steel is very desirable because it reduces
the loss of corrosion resistance of the steel.
With this new torch, welding speed can
be increased to six inches a minute with
excellent results.
An advantageous feature of this weld-
ing torch is the prevention of oxidation
of the metal by the flow of post-heating
gas which protects it from the air. In
order to prevent oxidation of the internal
weld seam in long closed sections, a novel
technique is utilized. Natural gas is in-
troduced into one end of the structure
and the other end is sealed with wet as-
bestos. As the gas burns within the tube
it reduces the atmosphere and effectively
prevents the oxidation of the weld area
by consuming the available oxygen.
The Ryan Aeronautical Company was
one of the first aircraft companies to in-
stall atomic hydrogen welding equipment
in 1939. This process had proved itself
superior in many ways in other industries
but little information was available upon
its use with the light-gage stainless steels
of aviation. Ryan designed light-weight
electrode holders weighing half as much
as the standard holders supplied with the
equipment. These torches made it possible
for large numbers of women to be used in
the atomic welding program. At Ryan,
ninety percent of the wartime atomic
welding operators were women.
ATOMIC hydrogen is one of the clean-
est and fastest methods of joining
stainless steel. It adds no undesirable car-
bon to the welded metal and costs about
one half as much per foot of weld seam
as oxy-acetylene gas. It derives its speed
from the extra heat obtained from the
molecular change of the hydrogen gas
which is added to that generated by the
arc stream. The hydrogen absorbs energy
as it passes through the arc and changes
from molecular to atomic in structure.
Upon striking the metal, it is transformed
back into its molecular form, releasing
large quantities of heat.
In addition to increased speed and re-
duced costs, atomic hydrogen produces a
more ductile weld with superior micro-
structure. It lends itself nicely to the
design requirements of the exhaust mani-
fold industry.
To attain top speed in the welding of
tubular sections of stainless steel with
atomic hydrogen, Ryan has designed and
built automatic machines which make
rapid atomic welding possible. Fast,
smooth welding at the rate of 28 inches
a minute is performed by these machines.
This rate forms a striking comparison with
the oxy-acetylene rate of 5 inches per
minute or the 10 to 12 inches for metallic
arc welding.
One of Ryan's greatest aids in taking
the manufacturer of exhaust manifolds
from a hand method to a mass production
system, was their development of the use
of rapid "spot-tacking" for the assembly
of stainless steel half-stampings. Before
this innovation, the half-stampings were
taken from the drop-hammers, thoroughly
cleaned and assembled v.'ith clamps for
seam welding. The parts had to be very
carefully held together in the clamps
so that the edges would fit correctly for
the seam welding.
J
No. 5
— 'RtPORTERf
VOL. II
SEPT
20, 1950
Published By
Rya
n Aeronautical Compat
Lindbergh Field
ly
Sa
Mcrnhcr
n Diego
2, California
tdustrial
Southern
California I
Editors Association,
affiliated uith
the In-
tcrnationa\
Council
of Industrial
Editon.
Frances L
Kohl, ar
and production editor |
Robert
F. Smith
Navion news
editor
William
P. Brotherton, technics
editor
Don
Doerr, c
lief pJiotograp
icr
WiUia
m Wagne
r, editorial dir
ctor
With the new technique, the half-
stampings are quickly spot-tack welded
together without the need for adjusting
holding clamps. The operator holds the
parts in alignment while as many as 120
spots per minute are located to "stitch"
the parts together prior to the seam weld-
ing.
Perhaps the most novel spot welding
machine in the Ryan plant is a portable
gun built by the Sciaky Welding Com-
pany. Although this welder weighs 60
pounds, it is easily handled by a woman
because it is suspended by a counter-
balanced cable which holds it in any posi-
tion. The electrodes are air pressure op-
erated and water-cooled. Because it an
be inserted into narrow openings of less
than 3 '/2 inches of vertical clearance, it
is employed for many difficult jobs of spot
welding such as the fabrication of engine
cowlings and fire-walls.
No story about welding methods would
be complete without mention of the fast
accurate electric seamwelding process.
With this means, a series of rapidly-placed
overlapping spotwelds can be made to
accomplish a gas-tight seam in stainless
steel and other metal structures. The
melting starts and stops with the arc. By
varying the current, exactly the right
amount of heat for good fusion can be
applied. Careful supervision of all of the
factors of cleanliness, fit and design must
be maintained in order to assure the high
performance of this process.
Probably the highest quality weld
which can be made is accomplished by
flash welding machines which bring two
edges together in butt-to-butt fashion and
establish an arc between them. When the
metal becomes molten, the arc is extin-
guished and the two edges are pressed to-
gether, or forged, in a shower of sparks.
This weld will be free of impurities re-
sulting from exposure to the atmosphere
at high temperatures because a blanket of
molten metal, which is later expelled,
protects the plastic weld zone.
The contributions which the metallur-
gists and other laboratory scientists have
made to the advancement of welding
practices are enormous. Working with the
metallograph, the spectrograph, carbon
determinator and many other marvelous
research machines have paved the way
for metal progress.
We should not, however, forget that
the welding supervisor, the plant engineer
and the actual welding operator have all
supplied industry with a generous share
of their know-how to obtain our modern
welding techniques. Most of the stream-
lined procedures and new devices in this
field have been introduced by these ex-
perienced men and women who put their
practical resources to the solution of in-
dustrial problems.
24
Sure, some misi'akes were made. Bad ones.
Soviet Russia was given important concessions in Asia for entering the war against Japan, even
though we had the Japs already beaten.
The Marshall Plan and Atlantic Pact were created to stem the Red tide in Europe but we turned our
back to the danger of Communism in Asia.
American occupation forces were withdrawn from Korea, leaving only a token group of "military
advisors."
Personal security was placed ahead of nationol security.
The recommendations of Congressional committees, the Joint Chiefs of Staff and non-partisan com-
missions which warned of the dangers of insufficient military strength, were disregarded.
There was too much interest in getting back to normal and enjoying the luxury of America's peace-
time living standards.
Today America is paying for these and other mistakes — paying for them in American blood.
As a nation we have taken a stand against Communist military aggression.
Now as individuals we must follow through on that decision. We must do a bit of soul-searching.
What can we do?
We can shift into high gear in our work on the job here at Ryan where production is a direct pert
in America's military requirements.
We can keep from wrecking the economic boat.
That means resisting the temptation to buy any food, nylons, tires or anything beyond actual needs.
It means an end to the policy of "I'll get mine while the getting's good and to hell with its effect
on the general welfare" which has been so prevalent on the part of both businessmen and
labor in respect to prices and wages.
It means selflessness in place of selfishness.
It means thinking more of national security and less of personal security.
25
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
POSTMASTER: If undelivcrable for any reason, notif
Sec. 34.66, P. L. a^ R.
U. S. POSTAGE PAID
San Diego, California
Permit No. 437
With 19,000 Flying Hours Between Them-
Four Businessmen Tell Why...
J
w
RYAN NAVION HAS THE QUALITIES
PROVEN MOST IMPORTANT
-BEN, WILLARD, ROBERT AND TOM McGAHEY
"More pleased with our choice every day," write
four businessmen-brothers, all former transport
or military pilots, now operating their own Chrys-
ler-Plymouth dealership in Miami, Florida. "We
spent many hours testing the various personal-
business planes, but we chose the Navion as it had
the qualities proven most important for our pur-
pose." Two to ten thousand hours experience as
Air Force, Navy and Pan American pilots taught
these 4 men to recognize the value of the Navion s
unique combination of speed and safety; ruggedness
with ease-of-flying. They found, too, the Navion
"flies like a big plane; rides like a big plane. Service
pilots should know that the Navion handles hke a
real plane. It's comfortable, good looking; and the
tricycle gear makes cross-wind landings simple."
riif^Mt. ^t€i4/£4nf.
NAVION DELUXE 205. Room for
four big people with plenty of luggage
in cabin so big it permits changing
seats in flight. Superbly sound-proofed
and ventilated. Equipped with dual
controls, VHF radio, cowl flaps. Safe
and easy to fly.
NAVION UTILITY 205. The ideal plane
for those who want modern, safe air
transportation at minimum cost. Fea-
tures 205 hp. Continental engine, has
55 cu. ft. cargo space, lifts 1029 lbs.
payload with full tanks. Ideal for
ranchers, contractors, etc.
NAVION SUPER 260. Lycoming-
powered to cruise at an honest 170
mph. Ten minutes to 10,000 ft. Out-
cruises, outclimbs, lands shorter than
anything in its class. The 260 is the
Navion at its very finest. Write today
for complete free information.
y
"^b
REPORTED:
m>^
/.. 1
■ 7'
1 /
f ^
A
fc'^^
,/fittfc.
\
rOL. » NO.'i
ilEAIttlNG
STAINIESS STEEL
PABWCATOt
FOI THB
AIICRAIPT ANP
AIICBAIT ENGINE
INiUSTlY
RMOn Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD • SAN DIEGO. CALIFORNIA
EKhaust Systems • Jet and Rocket Engine Components
51 mm IS "SUPER
V
WITH .1 season of virtually mainte-
nance-free service experience behind
it, the Super 260 Ryan Navion is now
coming off the San Diego assembly line
as a 1951 model, incorporating further
refinements for greater comfort and im-
proved operation.
Since the introduction of the Super
Navion, Ryan has taken great interest in
obtaining from owners, distributors and
dealers their comments about operation of
the new model, and has been unusually re-
sponsive to suggestions from the field.
Some minor changes were made during the
first season of production, without even
waiting for a change in model, in order
that maximum owner satisfaction would
be assured. Now, further improvements
have been added to those already made.
Principal refinements in the 1951 ver-
sion involve vastly improved cabin cool-
ing, more luxurious interior styling, an
exterior baggage door and availability of
a new all-metal Hartzell propeller.
None of the Navion's famous safe and
easy-to-fly characteristics have been sac-
rificed in giving the Super Navion its
sparkling 170 mph cruising performance
and 12 50 ft. per min. rate of climb. The
1951 model obtains its maximum cruise
at 6000 feet with the propeller turning
1765 rpm and the engine 2750 rpm with
23 inches manifold pressure. That is 75%
of the rated power of the smooth-running
260 h.p. Lycoming engine. With only
50*^ power at 11,200 feet using 20 inches,
2400 rpm, true airspeed is 156 miles an
hour, and at that setting gasoline con-
sumption is just under 10 gallons per
hour. During climb and at maximum
cruise, consumption is, of course, higher.
What the pilot new to the Super 260
first notices, however, is the tremendous
increase in rate of climb and accelerated
take-off. It isn't just the climb itself that's
important; it's what that climb makes
possible in the way of cruise. With the
Super, you can climb quickly to higher
altitudes to get cooler, smoother air, and
take full advantage of winds aloft. Cross
country speeds in excess of 180 mph are
regularly obtained and reported by Super
260 owners.
The new "reverse-flow" ventilation sys-
tem has been developed to give increased
fresh air circulation in the cabin. While
The beoutiful new custom interiors are styled by Charles of
California and use colorful leather trim with pleated fabrics.
Thicker foam rubber mokes seats more comfortoble than ever.
New accessories for '51 are visors and curtains to stop
glare in the cabin. Visors adjust over almost entire
windshield. Curtains snap on over center and rear
windows and are easily stowed in glove compartment.
Hortzell's new all-mstol selective pitch propeller is now available
for the Ryan Navion Super 260. Streamlined metal spinner is also
obtainable as a desirable extra equipment item for the 1951 model.
former ventilation systems brought air
into the cabin in ducts which passed
through the engine compartment and
firewall, the new system provides an ad-
justable external scoop at the rear of the
canopy to bring completely fresh outside
air directly into the cabin. It is then
forced forward through the cabin, push-
ing any "dead" or heated air ahead against
the firewall where it is sucked out by
external vents located forward of and be-
neath the instrument panel.
The beautiful new 1951 Super Navion
interiors are styled by Charles of Califor-
nia, and give all standard models what is,
in effect, custom upholstery. Generous
amounts of red, green or gray leather trim
are used with soft but durable harmoniz-
ing fabrics. The side panels of the cabin
are of pleated broadcloth and seats and
seat backs are of pleated barkweave.
Thicker foam rubber is used throughout
to make the seats and back rests even
more comfortable. Map pockets are now
built into the backs of the front seats.
Sun visors for windshield and curtains for
the large side and rear windows are avail-
able this year.
All 19n models have the distinctive
Super 260 Navion two-tone enamel fin-
ishes: Chariot Red and Ivory with red
interior, Hawaiian Bronze and Beige with
green upholstery, and Pacific Blue and
Ivory with blue interior.
The Navion's Luggage Master exterior
baggage door is provided as standard
equipment to assure easier loading and un-
loading without the necessity of passing
baggage through the cabin, yet brief-
cases and luggage are accessible in flight
by tipping forward the divided rear seat
back-rest. The new exterior luggage door
.ilso provides easy access to the battery.
The instrument panel now incorporates
New "reverse flow" ventiloflon system gives greatly increased
fresh air circulation. Bracing outside air enters through an adjust-
able scoop at rear of cabin and leaves by forward suction vents.
Convenient new push-button starter located on the
instrument panel is now standard equipment. The
green and sunmist gray panel colors are new and
were selected to increase eye appeal and comfort.
Exterior Luggage Master baggage door is an important feature
now standard. It permits loading baggage without entering
cabin. Folding rear seat back allows access to baggage in flight.
a push-button starter for easier operation,
.md the manifold pressure dial has been
changed for easier reading. The color com-
bination of the new green and sunmist
gray instrument panel is designed to be
easy on the eye and creates a soft, cool
feeling for the interior decor.
Some minor details which were im-
proved in the later 1950 Super Navions
are also worthy of mention in connection
with the new model. To assure positive
identification of the carburetor heat and
fuel mixture controls, the former now
has a square knob, while the mixture con-
trol is round. The oil dip stick, which
formerly had markings for both conven-
tional and tricycle-geared airplanes, now
has only the appropriate oil level marks
for the Super Navion installation.
Though concern was expressed by some
observers that the 91 octane gasoline spec-
(Contintied on page 20)
RESEARCHERS IN METALLURGY
■^'
J. R. Fullerton using the Spectrograph which "electrocutes" a tiny parti-
cle of any metal and snaps a picture as it vaporizes. He is shown here
analyzing composition of a Ryan-built stainless steel exhaust section.
'^v.
-^-^
vs'
Typical picture which you might see if
you looked into the Metallograph. It is
an etched photomicrograph of 1 8-8 steel.
SHERLOCK HOLMES and Dr. Watson,
the famous Baker Street detectives,
never followed a clue nor tracked a sus-
pect with more scientific avidity than the
members of Ryan's Engineering Labora-
tory display in their constant quest to
solve the questions of modern industrv.
Under the able direction of William
Vandcrmeer, General Supervisor, this staff
of investigators collects the most inti-
mate facts about the materials which
Rvan uses, and the processes employed.
This knowledge is channeled to Rvan pro-
duction departments and accounts in large
measure for the excellence of Rvan prod-
ucts.
Divided into Metallurgical, Chemical,
Physical Test and Radio and Instrument
sections, the Engineering Laboratorv oper-
ates on two broad paths; analvtical con-
With the aid of this 120,000 lb. tensile testing
machine, W. M. Cattrell, Physical Test Engineer,
tests a swivel joint noting its tensile strength.
Laboratory Analyst Ruth Oswald is comparing film exposed in the
Spectrograph with a standard spectrogram on the viewing screen
of the Comparative Densitometer to determine elements present.
trol and research. It controls the standards
for all materials and processes used in
manufacturing. Incoming stocks of
metals, such as corrosion-resistant steels,
aluminum alloys and magnesium, must be
carefully analyzed to see that they are
chemically correct and modified by heat-
treating and other processes to meet their
specialized use in aircraft applications. All
plant processes, such as welding, plating,
pickling, anodizing, heat-treating and de-
greasing, are developed by the Laboratory
and remain under the watchful surveil-
lence of Laboratory technicians.
In this role, the Laboratory must main-
tain scientific specialists to apply tech-
nical knowledge to the unforeseen prob-
lems which suddenly arise in any produc-
tion process. As Vandermeer puts it, "If
a weld seam fractures, a casting breaks, a
Will Vandermeer
directs the En-
gineering Labora-
tory Sections. Sev-
enteen years with
Ryan, he received
technical education
in the Netherlands.
chemical bath doesn't perform, or a part
begins to corrode, we must find the an-
swers in a hurry. We must also anticipate
problems in advance of their arising and
devise methods for meeting them. Our as-
signments are perhaps the most varied and
interesting in the plant.
In the field of research, the Laboratory
seeks and helps develop newer, better ma-
terials and more efficient ways to manu-
facture Ryan products. Wilson Hubbell,
Chief Metallurgist, is a key man in this
work because Ryan's major products are
fabricated from corrosion-resistant steels.
Hubbell's knowledge is extended by the
use of the most modern Laboratory equip-
ment: the Metallograph, Spectrograph and
Comparative Densitometer.
With the Metallograph, which magni-
fies metal particles 2000 times, Hubbell
can peer into the grain boundaries of
metal samples and actually see the inter-
locking pattern between the particles of
the metal. Or, he can photograph this
same pattern and enlarge it in size to bet-
ter study the grain size, amount of carbon
precipitation and other important clues to
the Metal's properties.
(Continued on page 22)
Ryan's Chief Metal-
lurgist, Wilson Hub-
bell scrutinizes mi-
crostructure of metal
sample which is en-
larged 2,000 times
by use of microscope
on the metallograph.
To the nation's Flying Businessmon-of-the-Yeor will go this handsome gold trophy suitobly engraved. Title-holder will be
the Navion owner who logs the most flying time on his Navion during the twelve-month period beginning on November 1, 1950. |
WHO WILL BE THE FLYIIfi
No need to send in box tops, letters or a dime —
What's needed in this contest is lots of flying time.
When tve get your entry blank, tve'll send it to our seer —
Perhaps you'll be '^Flying Businessman-of-the-Year."
\Y/ HO among the Navion's more than
''" 2000 owners is America's "Flying-
est Businessman"?
To answer this question and to direct
national attention to the increasingly wide
usage of business planes, the Ryan Aero-
nautical Company is establishing an an-
nual trophy to be awarded to the business-
man who logs the most flying time yearly
in his Navion. The initial prize will be
presented in the fall of 1951 by Earl D.
Prudden, vice-president, for the 12-month
period beginning November 1, 1950.
To generate continuing interest in the
competition among Navion owners, news
magazines, business journals, trade publi-
cations and newspapers, Ryan will also
make a total of 16 monthly and quarterly
awards. Each month during the year a
bronze plaque will be awarded to the "Fly-
ing Businessman-of-the-Month," and after
each quarter a special silver plaque will
be given for the greatest amount of flying
time logged by a Navion owner in the
preceding three-month period.
Ryan's regional Navion distributors
will award the plaques at suitably arranged
occasions.
Under rules of the contest, no owner
can receive a monthly award more than
once a year. In an instance where one
owner logs enough hours to earn monthly
top honors for a second time in one year,
the monthly award will go to the owner
with the next highest logged time. Simi-
(Continiied on page 17)
Special bronze plaques will honor as the Flying Businessman-of-the-Month the owners
of Novions who log the highest total hours during each month of the year begin-
ning November 1 . There will also be silver plaques for the four Navion owners
who log the most time on their planes during the three-month quarters of the year.
BUSIMSSMM-OFTHE-YMR?
UmU the
MRLIMS
Ryan Custovter Service Representatives are
Johnny-on-the-spot when their services
are needed — anytime, anytvhere.
As REPORTS come in daily about the
excellent operation and service life
of the exhaust systems used on commer-
cial airline planes, it is gratifying to know
that Ryan's combined manufacturing and
engineering experience plays an important
part in scheduled transport safety, econ-
omy of operation and dependable flight
schedules.
The company's experience with com-
mercial airline exhaust systems dates back
to introduction of the Douglas DC-3 and
has continued to the present-day era of
the Ryan-equipped DC-6, Convair Liner
and Boeing 377 Stratocruiser.
DOUGLAS DC-3
Ryan has produced approximately 40,-
000 exhaust systems for the DC-3 Pratt
& Whitney engine combination and these
have operated successfully through the
long years of military and commercial
service with various operators throughout
the world.
This exhaust was a combination of de-
signs tried out prior to the Ryan develop-
ment of this particular system and was
nowhere near as complex as are those in
use today. However, there were many
initial problems. The system had to be
made serviceable from a maintenance and
engineering standpoint on commercial air-
planes and had to give satisfactory service
during normal engine overhaul periods
and engine life. It was designed so it
could be removed by disturbing only a
few parts adjacent to the engine for easy
maintenance at overhaul periods. The as-
sembly was broken down into small parts
so it could be easily handled and stored in
airline spares facilities.
The other thing that made this exhaust
system attractive was that there were no
right or left-hand assemblies, and parts
were interchangeable. It was manufac-
tured from Type 347 18-8 stainless steel,
using special techniques developed by
Ryan over many years experience. The
system was comprised of sections that
picked up front and rear cylinder exhaust
ports and had a slip-joint collar in be-
tween each of the sections. This assem-
bly was quite simple in that very few man
hours were required to install or remove
it at overhaul periods. The wear and nor-
mal deterioration caused by long service
hours was very simple to inspect and cor-
rect. Almost all DC-3s in service, and
(Continued on page 23)
This Boeing plane of 20 years ago
required an exhaust system capable
of handling only the heat energy
from three 525 horsepower engines.
^
^-
C. L. Foushee, Jr.
Service Manager
A manifold service check is easily
made on the Convair 240's exhaust
system by the "orange-peel" cowl-
ing surrounding the two 2400 horse-
power Pratt and Whitney engines.
Modern commercial transports like
this Boeing 377 place tremendous
demands upon the Ryon-built ex-
haust system because each of the four
engines develops 3500 horsepower.
How remarkably accessible your favorite summer resort is when you
go there in your own plane is pleasantly shown in this poolside
scene filmed at the Palm Desert Air Park near Palm Springs, Calif.
"MacTovish," pet Sealyham terrier, is a featured player in "Yours
To Fly." He's appearing with his mistress, Mrs. Maxine Whrteside,
who tells the increasingly important place of women in aviation.
f?
mu TO E\
??
Tbis is no ^^ staged" production, but an actual
on-the-scene documentary film of how
the Ryan N avion can tvork for you.
IF you've talked to the program director of your club lately,
you've probably noticed he's smiling again, having put aside
the worried look that means there's no program in view for
next month's meeting.
Responsible for his new light-heartedness is the new color
motion picture just released entitled "Yours to Fly." Sporting
a sound track replete with dialogue, music and narration, this
16 mm club special is beginning to make the rounds of organ-
izations across the country.
As your program chairman will tell you, it fills the long
felt need for a motion picture that tells the story of business
and family flying as done in "private airliner" planes that can
The part played by the most vocal Navion owner of them all,
Arthur Godfrey, is a favorite with audiences everywhere. See and
hear this favorite as he checks his Ryan Navion at Teterboro, N. J.
The rugged utility of today's business planes is demonstrated by
owners like Harold Dyer, trucking operator who uses his Navion to
transport both mechanics and repair parts to equipment on the road.
10
Lou Hansen, cattleman in close-up, speaks for pilots who started
flying after passing fifty. "I use my Navion nearly everyday,"
he soys. A round-up on his ranch is a high-light of the movie.
Farm monogers like these of the famous Maple Leaf Farms, in one
of their routine days of flying, supplied enough dramatic material to
fill several movies. The best sequences appear in "Yours To Fly."
be safely and profitably owned and operated by both companies
and individuals.
The script, of course, is synonymous with the story of the
Ryan Navion. So it was natural that the Ryan Aeronautical
Company should set out last May to produce such a 2 3 -minute
film designed to acquaint people everywhere with what is being
accomplished regularly in business and pleasure flying with a
modern personal plane like the Navion.
Producing ""Yours To Fly" was a precedent. So is seeing it.
For there has never been an aviation movie quite like this one
which stars the owners of Navions themselves, telling the story
in their own words, much as they would if you were to ask
them in conversation how they used their planes. No mock-ups
nor Hollywood "sets" appear in this film. Its stage is the oil
field, farm, cattle ranch, factory and a dozen other real-life
backgrounds where you will find Navions at work every day.
And just as the movie was produced a bit unconventionally
— without a costly Hollywood studio figuring in the job — so its
distribution is being handled in a manner out of the ordinary.
Instead of a professional distribution service being retained to
arrange showings around the nation, the distributors of Ryan
Navions, who are the men most interested in the success of the
picture, are now distributing movies as well as aircraft.
And should it be possible that your club's program chairman
hasn't heard about ""Yours To Fly," you will be doing him a
service by acquainting him with it and with the Ryan Navion
distributor nearest your city. The latter is ready to arrange for
service clubs, women's organizations, professional societies,
trade associations, chambers of commerce, fraternities or other
groups to see the picture. He also is prepared to supplement the
showing with a few words about the development of personal-
business aviation in your own area. He offers free a half-hour
entertainment package that will supply your club with an out-
standing aviation program.
Although you are invited to contact your nearest Ryan
Navion distributor or dealer directly for promptest service in
reserving the date you desire, you are also most welcome to
contact the Ryan Aeronautical Company, Lindbergh Field, San
Diego 12, California, which will be pleased to assist in comply-
ing with your request.
Vacationists have their day as the motion picture cameraman
records an outing at a Western dude ranch. Even the horses hove
a chance to "get into the act," but don't look for them to fly!
An invitation to fly with him in his Navion wins a host of new
friends in every audience for radio-screen star Robert Young and
for private flying. He flies extensively for his personal tours.
Large aluminum-alloy fuel tank sections are welded with the Heli-
arc Automatic Welding Machine by George Lone ot Manifold Weld-
ing. Once the voltage is selected, the machine automatically main-
tains constant voltage by a compensating device which actuates
the welding head. Filler wire is fed from on automatic spool.
ELECTRII
Heliarc tvelding producer
and stainless steel alloyi
WITH twenty-eight years experience
in the fast-moving aviation indus-
try, Ryan has achieved wide recognition
for successfully tackling the tough "hot"
jobs of aircraft development. This is the
critical manufacturing field of heat-resist-
ant exhaust systems where the blasting
temperatures of jet and piston engines
test the knowledge of metallurgists and
the skill of workmen. It is a torrid "bat
tlefield" where super-alloys are pitted
against volcanic gases in an atmosphere
of flame, corrosion and vibration. It is
the kind of work that requires intimate
knowledge of metals and experience in
fabrication.
Ryan has designed and built thousands
of exhaust manifolds, heat exchangers,
June Underwood of Monufocturing Inspection checks the weld
seam produced in on aluminum-alloy ring by the Kleliorc welding
process. Of 61S alloy, it is easily welded with the Heliarc method
and exhibits sound, smooth weld seams when tested by X-ray.
12
IGEDLE
found tvelds in aluminutn
vithout the use of flux.
tail-pipes and other high temperature
components for all types of jet, rocket
and reciprocating type power plants. The
key metals which have made it possible
for exhaust system engineering to keep
pace with the demands of rapidly expand-
ing power plants have been the stainless
steels. A steady stream of white alloys
of steel have poured from the research
laboratories to be tested and formed into
these important components. Some of the
new metals, the "super-alloys," should not
properly be called "steels" because they
contain less than 2 5 percent of ferrous
materials.
To "stitch" these new metals together
into intricate, indestructible configura-
tions, modern industry has evolved the
versatile tools of welding. Since the days
of the village blacksmith, no other indus-
trial process has developed into such a
powerful tool for production. In count-
less operations welding is replacing fasten-
ing by bolts and rivets and is assuring
ever-wider use of lightweight alloys. Be-
cause Ryan is the largest producer of air-
craft exhaust equipment, which is uni-
versally made of welded stainless steels,
this company fabricates more welded
stainless structures than any manufacturer
in the aircraft industry.
Among the first manufacturing con-
cerns to adapt the advantage of spot-weld-
ing, gas welding and atomic hydrogen
welding to the requirements of aviation,
Ryan has also quickly converted a large
portion of its welding facility to the new-
er process of Heliarc, or inert gas, weld-
ing for many types of aircraft compon-
ents. This recent development in the
field of arc welding, involves the use of
a non-consumable tungsten electrode im-
mersed in a flow of inert gas, such as
Helium or Argon. Although basically
tested some years ago, inert gas welding
was not used commercially until the needs
of World War II made it necessary to de-
vise welding which did not require the
use of a welding flux.
The Heliarc technique is excellent for
joining the hard-to-weld metals of alumi-
(Continued on page IS)
George Lane of the Manifold
Welding deparfment- sets the
controls on the automatic
Heliarc welding machine to
weld aluminum tank sections.
Bill Kupifik, Welding Fore-
man, inspects the smooth
seams of jet engine cones
made by inert-gas welding.
Mike Garcia, Manifold Weld-
ing, uses o water-coolsd
hand torch for closing the
seam of a Navion fuel tank
without the use of a flux.
13
Shown inspecting the new Allison T40 turbo-prop aircraft engine is Ron-
ald M. Hazen, Allison Director of Engineering. In the foreground is the
J35 turbo-jet engine which is now in wide use by the military services.
Allison Bids For Jet Leadersliip
by T. S. McCrae, Assistant Director of Engineering,
Allison Division, General Motors Corporation
14
By simultaneously developing and building axial and centrifugal type
turbo-jets phis turbo-props, Allison presses its bid for jet leadership.
AMASS flight of 10,000 airplanes cir-
cling the world at the equator, flying
500 miles an hour —
Any such single achievement would
stretch the imagination to the bursting
point. Yet, if all the flight experience
with turbo-jet engines built by Allison
Division of General Motors in the last live
years could be lumped together in one
tremendous project, that could be the re-
sult.
Instead, however, experience comes in
small pieces and the nearly 500,000 hours
of flight time with Allison engines has
been built up by many flights over many
spots of the world and under widely dif-
fering conditions.
It's that kind of experience which
makes progress possible and which has re-
sulted in improved dependabihty and in-
creased power ratings for the J3 3 and J3 5
turbo-jet engines which Allison now is
delivering to the military services.
Allison entered the jet engine field in
1945, near the end of World War II,
when jet engines were so new there
weren't blueprints of models available to
use in pricing or preparation of a produc-
tion schedule. Yet, when it was agreed
that this country needed both develop-
ment and production programs in jet en-
gines, Allison applied the experience
gained in the production of over 70,000
liquid-cooled reciprocating aircraft en-
gines and proceeded to turn out jet en-
gines on schedule.
These jet engines developed far more
power than the biggest reciprocating en-
gines but they had short life and were
plagued with all the troubles of a new
product. Today, many problems still re-
main but as a result of hard work and
experience, tremendous progress has been
made. For example, the J3 3, first turbo-
jet engine made by Allison, originally was
rated at 3750 pounds thrust. Present pro-
duction models develop 5400 pounds of
thrust with water/alcohol injection. In
1945 this engine weighed 1960 pounds in
comparison with its present weight of
1775 pounds. Formerly the J3 3 had a life
of less than 10 hours on the test stands.
Now it is allowed more than 300 hours
between overhaul periods. At the same
time there has been a 10 percent improve-
ment in fuel consumption.
No one single discovery made this im-
provement possible because, in all, there
were 1500 changes involving virtually
(Continued on page 1 6)
Easy and quick engine change is one of the assets of the turbo-jet engine. Here a J35 turbo-jet is being replaced in o
USAF F84 Republic Thunderjet at the Allison installation hongor. Total time for this change was only thirty-five minutes.
every part of the engine. Some of these
changes which have been important to
the advancement of the engine are: A
weight reduction in the turbine wheel of
5 5 pounds . . . The compressor rotor is
now assembled in three parts instead of
being machined from one casting . . .
Changes in the design of the blades have
increased the compressor's efficiency . . .
in fact, air flow capacity has been in-
creased by 20 percent at the same com-
pressor speed.
In 1947 Allison added another type
turbo-jet engine to its development and
production program — the axial flow
The Convair 240 Turbo-liner purchased by Allison as a flying test bed
to provide experience in turbine-powered transport. It will have two
T38 turbo-prop engines which develop more horsepower for each pound
of weight thon any other propeller type engine ever flight-proved.
Above: Allison J35 turbo-jet engines on the final assembly line. This engine is rated
ot 5,000 lbs. thrust and is an axial flow compressor type. Below: A T40 twin turbo-
prop engine driving two counter-rotation propellers is installed on the Douglas XA2D
Skyshark, the powerful new Navy attack bomber which can operate from smallest carriers.
J3 5. Like the J33, the J3 5 has under-
gone extensive development. Thrust
has been increased 45 percent per pound
of engine weight, to its present rating of
5 000 pounds of thrust, and it also is al-
lowed 300 hours between overhauls.
Two still newer engines recently have
been added to the Allison gas turbine fam-
ily. Developed for the U. S. Navy, they
are the T38 and T40 turbo-prop engines,
which develop more horsepower for each
pound of weight than any other propeller
tvpe engine ever flight-proved.
A single unit axial flow type gas tur-
bine, the T3 8 has a 17 stage compressor,
S combustion chambers and a 4 stage
{ContinucJ on page IT)
16
ALLISON BIDS FOR
JET LEADERSHIP
(Continued from page 16)
turbine. It develops 2 500 horsepower for
only 122 5 pounds of weight and is con-
nected to a reduction gear through an ex-
tension shaft.
Two of these engines are scheduled for
installation in a Convair 240 Turbo-liner
purchased by Allison as a flying test bed
to provide experience in turbine-powered
transports.
^ECOND new engine is the T40 turbo-
*^ prop which actually is two T3 8 en-
gines coupled together into one twin
power plant. The T40 develops 5 500 horse-
power and weighs 2 500 pounds. Contra-
rotating propellers are driven through two
extension shafts and a common reduction
gear. Four T40 twin turbo-prop engines
power the U. S. Navy XP5Y Convair fly-
ing boat at speeds well in excess of 3 50
miles an hour. One T40 also powers the
Douglas A2D.
Activity with these four engines makes
the Allison Division the first manufac-
turer to simultaneously develop and build
axial and centrifugal type turbo-jets plus
turbo-props. With continuing effort go-
ing forward on these four projects simul-
taneously, Allison is making its bid to
keep its place among the leaders in tur-
bine engines both in this country and
abroad.
FLYING BUSINESSMAN
CONTEST FOR 19 51
(Continued from page 7)
larly, only one quarterly award a year can
be received by any one owner. Airport
operators, charter services and Navion
sales representatives are not eligible for
the contest.
And farmers, doctors, architects, ranch-
ers and other agricultural and professional
people owning Navions are reminded that
they are included under the title, "Flying
Businessman," just as are the company
executives and salesmen.
As soon as an entry blank is received at
Ryan, an additional blank for the next
month's competition will be forwarded to
the owner. Entry blanks call for total
time logged at the end of the previous
month and the final logged time at the
end of the current contest month.
Contest winners can look forward to
more than the national recognition they
will receive as "Flying Businessmen"
award recipients, for with each prize will
go the opportunity to capitalize upon their
reputations as progressive flying executives
in their local business activities.
HUGE NEW ENGINE LATHE INSTALLED IN TOOLING DEPARTMENT
To machine Ryan-built jef engine and exhaust system components with maxi-
mum speed and precision, the company has recently installed in the Tooling Depart-
ment o new 25-inch Selective Head Engine Lathe of the most modern and powerful
type. Designed by Lodge and Shipley, this new tool provides the ultimate in powerful
cutting facility, whether the requirement is one of unusually close limits of accuracy
or one where speedy removal of metal by heavy hogging cuts is necessary.
With the addition of this new machine, Ryan production of tooling for jet engine
and high temperature structures has been accelerated. It is now possible to handle
25-inch diameter tooling with speed and simplicity, where formerly it had to be
machined on the Vertical Turret Lathe or sent out of the factory. Both of these
alternatives involved additional handling and consumed extra time. Now, deliveries
to prime monufacturers will be speeded up. Typical tools which lend themselves to
production on the Lodge and Shipley machine are those used in fabricating the
Pratt & Whitney and General Electric tail cones for jet engines, which encompass
large diameters and high precision.
The machine is mounted on a rock-like base which gets its rigidity from on
exclusive elliptical girth design. The carriage is wider and deeper than previously
available. All lift or twist of the carriage is completely prevented by the combination
of flat and taper guide way construction of the long single guide formed by the
front bearing of the bed. Unusually large bearing surfaces, which ore automatically
lubricated, contribute to the smooth, powerful action.
All requirements of modern lathe operation are met by an ingenious quick-change
georing arrangement which allows 65 feed and threod changes ranging from the
extra fine feed of .0033" to the very coarse feed of .832" and from Vz to 128
threads per inch. The controls ore conveniently grouped together on the carriage
ond apron to give the operator greater ease of control.
The massive heodstock and toilstock elements are equipped with anti-friction
spindle bearings, automatically oiled by filtered oil. A combined pump and splash
system insures continuous lubrication to every bearing surface of the apron, carriage,
bed and heodstock components. The quick-change gear box and end gearing ore
lubricated by o one-shot arrangement.
The accessible lever controls, on the front of the heodstock, provide a selection
of 12 spindle speeds ranging in geometric progression from 8 to 331 r.p.m. This
flexibility, when combined with the 65 threads and feeds available, permits an
amazingly wide range of work which will occommodote any job within the machine's
capacity.
Simplicity and massive construction keynote the design of this modern produc-
tion instrument. It embodies the accumulation of experience in engine lathe con-
ception since 1839. It is typical of the new machines which Ryan is continuously
adding to its facilities in order to give its customers the best combination of skill
and equipment which it is possible to attain.
17
It's always a happy occasion for T. Claude Ryan to present service pins and
especially to such oldtimers as II. to r.) Walter Balch, 15 years; John van der
Linde, 20 years; Ryan; and Eddie Oberbouer, 15 years. Sam C. Breder who
received his 15-year service pin was absent when photograph wos taken.
SERVICE PINS PRESENTED
Four Hundred and Fifteen Years of
work with the Ryan Aeronautical Com-
pany was represented by the forty-two
men who attended the recent presenta-
tion of 10- and 15-year service pins
made by T. Claude Ryan, president.
In addition to the ceremony of receiv-
ing their service pins, the veteran Ryan
employees were given a special showing
of the recently completed color and sound
motion picture "Yours To Fly" telling
the story of the Ryan Navion's use in
industry and on the farm.
Joining the "Real Old Timers" Club
were John van der Linde, Airplane Pro-
duction Superintendent, who received o
Twenty-Year service pin with four dia-
monds and Walter Balch, Airplane Serv-
ice Manager; Sam Breder, head of Metal
Products and Eddie Oberbouer, Assistant
Foreman, who all received Fifteen-Year
service pins with three diamonds.
Recipients of Ten-Year pins with two
diamonds were: Giles Barton, Manufac-
turing Control; Gilbert Bell, Manif. As-
sembly; Calvin Bowen, Manif. Small
Ports; Maurice Creley, Methods Eng.;
Donald Donnelly, Mfg. Inspection; Floyd
Dungan, Manif. Assy.; Lester Fleming,
Tool Design & Mfg.; Frenchy Foushee,
Customers' Service; Charles Gondy, Manif.
Assembly; Ralph Gottschalk, Manif. As-
sembly; Gerald Haight, Cutting & Form-
ing; Archie Hammock, Production Engi-
neering; Frederick Herpich, Airplane Sub-
Assembly; James House, Welding & Pre-
Jig; Bill Immenschuh, Airplane Eng.;
Chorles Jorvie, Methods Eng.; Noland
Johnson, Drop Hammer; Kenny Krull,
Experimental; Loyal Kunde, Mochine
Shop; Larry Larson, Processing; George
Lawton, Jet Assembly; Kenneth Mar-
shall, Mech. Moint.; Jess Martin, Weld-
ing; Chief Peter, Plant Protection; Fred-
erick Pierson, Plant Protection; Charles
Rockerhousen, Purchasing; Elmer Russell,
Mech. Moint.; Fred Simonides, Airplane
Sub-Assembly; Miguel Sanchez, Monif.
Assembly; Doc Sloan, Airplane Soles;
Richmond Starkweather, Mech. Maint.;
Don Walker, Prod. Control; Owen Walker,
Jr., Drop Hammer and William Walter,
Manif. Assembly.
ELECTRIC NEEDLE
(Continued frovi page 1})
num, magnesium, brass, nickel, inconel
and silver and is the only fusion welding
method which successfully welds alumi-
num and magnesium without flux. It has
opened up a new philosophy in design be-
cause the engineer no longer need be con-
cerned with flux entrapment and after-
weld cleaning. This is valuable in the de-
sign of fuel tanks, for example, because
fluxes tend to become corrosive and are
sometimes impossible to completely re-
move after welding.
Heliarc is progressively replacing acety-
lene-gas welding in a wide variety of
applications due to its freedom from flux,
slag and oxides, and greater speeds. It
is excellent for use with stainless steels
because its pin-point concentration and
high-speed narrow-band heating minimize
or eliminate carbide precipitation and loss
of corrosion resistance. Ryan has installed
modern Heliarc equipment with which
all magnesium fabrication and 90 per cent
of the aluminum alloy structures are
welded. The same type of fiery needle also
stitches 75 per cent of the stainless steel
welds which were formerly joined by gas
welding.
Typical parts which are welded with
the new manual and automatic Heliarc
machines are aircraft fuel tanks, ranging
all the way from the three 20-gallon Ryan
Navion fuel cells to the largest external
wing tanks ever built for military planes.
Although the metal of this huge tank,
61-S (aluminum alloy), is classified as a
weldable material by the aluminum com-
panies, most manufacturers avoid welding
it because it is sensitive to cracking under
welding temperatures. With the fast,
modern automatic Heliarc machines at
Ryan, no cracking problems have oc-
curred. The welding heat is applied rapidly
and confined to a very narrow band of
metal.
Very thin magnesium flight fins for the
Aerobee high-altitude sounding rocket are
welded with the Heliarc process, which
produces high quality magnesium welds
of such smooth contours that a minimum
of finish grinding is necessarv. All exhaust
equipment of Uniloy 19-9DL alloy, such
as the Ryan exhaust manifolds for the
Convair-Liner and the Boeing Stratocruis-
er, are welded mainly by the Heliarc proc-
cess. 19-9DL stainless steels contain a
large per cent of the stabilizing elements,
of columbium, titanium, molvbdenum and
tungsten, which are vaporized bv the
heat of slower, conventional types of
welding. Heliarc's speed prevents the boil-
ing away of these vital elements and re-
tains the corrosion resistance of the allov.
18
The Heliarc torch consists of a single
tungsten electrode which conducts the
electric arc to the work, using either AC
or DC power supply. At Ryan, AC with
superimposed high frequency, is employed
for welding aluminum and magnesium al-
loys. DC current is used for welding stain-
less steels. An inert gas is dispensed around
the electrode to prevent oxidation and
eliminate the need for flux. The gas also
aids in cooling the electrode. The combi-
nation of non-consumable electrode and
blanket of inert gas creates a clean weld-
ing environment which produces the pur-
est quality of weld.
FOR straight line welding jobs, the big
automatic Heliarc machines are amaz-
ing in their performance. The three flows;
current, argon gas and water, for cooling,
are automatically controlled by electronic
devices. In addition, the voltage is main-
tained at a constant by an electronic com-
pensator which automatically raises and
lowers the welding head to lengthen or
shorten the arc. Automatic starting and
stopping is accomplished so that the head
movement is coordinated with the work.
Filler wire is fed to the weld area without
supervision. All the operator has to do to
weld the seams in a large structure such
as the Ryan-built General Electric J-47
jet engine tail cone is to set the controls,
start the machine and then wait until the
work is done. Welding speeds up to 150
inches per minute are reached by this
equipment.
A large number of manually operated
hand torches are used throughout the
Ryan plant. These are both air and water
cooled, depending upon their capacity,
and run up to 300 ampere current flows
and speeds of 50 inches per minute. The
gas flow is controlled by a solenoid valve
which is actuated by the welding switch
and allows the gas to flow from 1 to 1 5
seconds after the current is cut, in order
to protect the electrode while cooling.
Water is circulated through the torch and
the welding switch is automatically cut
off if the water flow fails, to avoid over-
heating.
With this new equipment, Ryan de-
signers and engineers are creating entirely
new aircraft components which were not
possible a few years ago. The welding of
aluminum and magnesium has been
brought from an experimental, unsatisfac-
tory process to a sound, usable technique.
A remarkable method for joining the new
"super-alloys" has been developed which
IS particularly adapted to the exacting
demands of these critical metals. With
these outstanding features in mind, Ryan
began to convert a substantial amount of
welding equipment to the Heliarc process
sometime ago. Today, the Ryan plant is
utilizing this modern technique to achieve
higher standards of product quality.
From the deck of the Escort Carrier "Badoeng Strait" (CVE-116), a Ryan Navion
L-17 "General Headquarters" plane of Army Field Forces takes off for combat lone.
NAVIONS
AT WORK
FOR
UNCLE SAM
Navions like this bottle-dressed L-17 are
logging up to 100 hours per month in front
line tactical air control work in Korea.
Whoever thought of the Navion as a
carrier-based plane? Certainly not the
designers of the L-17 liaison planes nor
the workers at Ryan Aeronautical Com-
pany who build them. Yet carrier opera-
tion is one of the many unexpected war-
time combat jobs the versatile Navions
have been called upon to perform in the
Korean War.
Tactical air control direction by Navion
and other liaison planes is on entirely
new development in aerial warfare. L-17s
fly reconnaissance into enemy territory.
Then, as the F-51 Mustang, F-80 Shoot-
ing Star and F4U Corsair close-support
aircraft come in to attack enemy targets
inside the bomb line, the L-17 liaison
pilots point out the targets to the flight
leaders.
The Army Field Forces ore also contin-
uing test work with Jato Junior for
shorter toke-offs with greater loads.
At Ft. Bragg, N. C, tests continue with Aerojet Engineering Corp. "Jato Junior"
rockets attached to Army L-17 Navions to further shorten take-offs with heavy loads.
19
RYAN EXHIBITS AT S.A.E. MEETING
Presiding over the exhibition booth at
the recent Society of Automotive Engi-
neers' annual West Coast Meeting in Los
Angeles were C. L. Foushee, Jr., (above)
and Jack Zippwald, representatives for
the Ryan Aeronautical Company's Metal
Products Division.
During the three-day meeting, Foushee
and Zippwald acquainted representatives
of the country's largest aircraft and en-
gine manufacturing firms with the high
quality exhaust systems and jet engine
products fabricated by Ryan.
Purpose of these annual S.A.E. meet-
ings is to give the members of related
industries a chance to exchange new
engineering ideas and technical informa-
tion. Conferences, talks and educational
exhibits, like the one of Ryan products
in the picture, point out new advances
and skills in oeronoutical manufacture as
well as in other fields.
Hanging just below the sign is a new
Ryan product — on exhaust system for the
Continental-powered M-46 General Pat-
ton heavy combat tank.
Tholograph courtesy of Western Flyhig M,:gazttte
'51 NAVION IS "SUPER"
(Continued from page 3 )
ified for the Lycoming engine might not
be readily available, this has not proven
to be a problem. Neither owners nor dis-
tributors report any difficulty in this re-
gard.
LANDING characteristics of the Super
260 are practically identical to those
of the 205 Navion. With the big Navion
flaps full down, approaches are steep and
slow, and the roll is only 470 feet with
full 28 50 lb. load in no wind at sea level.
Take-off requires but 400 feet, and is
more remarkable than ever with the great-
er power of the Lycoming 260 h.p. engine.
Incidentally, the Super 260 uses the same
engine cowl as the 205. This is one of
the few cases where as much as 25%
greater power has been installed, with no
increase in frontal drag. For performance
from high-altitude fields and over moun-
tainous terrain, the Super 260 has "get up
and go" like no other plane in its class.
To give the best in cross-country fly-
ing, Ryan provides a 20-gallon auxiliary
fuel tank at no additional charge. With
normal 39' 2-gallon fuel load (which gives
415 mile range at full cruising speed, and
up to 595 miles at lower power settings),
passengers and baggage totaling 660
pounds can be carried. This means that
four people averaging as high as 170
pounds each (total 680 pounds) plus 36
gallons of fuel can be carried. Practical
experience has shown the weight of four
people carried averages around 60 pounds
less than 680 pounds, so whatever that
difference is can be carried in additional
fuel or baggage.
When 20 additional gallons of fuel are
also carried in the auxiliary tank, range is
increased to 640 miles at 170 mph and up
to 900 miles at lower power setting and
speed. The 120-pound weight of the extra
20 gallons — which give the increased
range — must be taken from the passenger
and baggage load. This allows whatever
combination of the 660-pound load for
passengers, baggage, and extra fuel that
is most desirable for the specific flight.
With regular and auxiliary tanks full
this means three 170-pound persons and
30 pounds baggage. Statistics show that
on extended cross-country trips the aver-
age passenger load is less than three people
so the flexibility of loading and range of
the 260, permitting extra fuel and range,
is a distinct advantage, even though ob-
tained in exchange for some of the other
useful load.
Because the engine is geared 120:77 the
Hartzell metal propeller is very efficient
and amazingly quiet, turning only 1765
rpm at maximum cruise. A low-pressure
carburetor, with engine driven and auxil-
iary electric fuel pumps, is provided. The
float-type carburetor operates at pressures
of 'j to 5 psi; is very dependable; re-
quires no adjustment, and was selected for
its ease of maintenance feature. Use of
carburetor heat will give a temperature
rise of up to 108°, and is extremely effec-
tive. Slight decrease in manifold pres-
sures, caused by icing, are relieved by heat
control in a matter of seconds.
Most new models have a lot of "bugs"
that need to be worked out, but Ryan's
policy of service testing the Super 260
before production and following up with
continuing surveys to purchasers and dis-
tributors to analyze and correct any defi-
ciencies gave owners a relatively worry-
free airplane even in the first models built.
In introducing the Super Navion this
past season, Ryan and Lycoming did so
with an established policy of giving
prompt, competent field service so that
the new model, from the start, would set
a high standard for operating efliciency
and serviceability. The reputation of the
Super 260-Lycoming combination to date
confirms the soundness of the manufac-
turers' policies and the value of regular
factory service tours.
THE Super 260 airframe is the same
tried and true structure that's been
used in more than 2000 Navions flying all
over the world. The engine is a higher-
horsepower, geared version of the reliable
power plant used in thousands of wartime
L-5's so there's been no concern on that.
The reduction gear is the product of years
of careful Lycoming study and know-
how, and was designed to meet require-
ments for a 400-horsef>ower engine. As a
result, the gears are quiet and dependable
as the transmission of a new automobile.
Owners of Super Navions. after a sea-
son of operating experience, report the
plane has consistently proven that at full
gross weight it will take off in a shorter
run, climb faster and fly faster at any
altitude than other planes in its class.
20
PLANT TOUR
Uufortitnately tve don^t have the opportunity to shoiv many readers through the Ryan
factory^ but ive can ask you to join us in this column ivbile we go through the plant
and meet some of the people who help make Rya7t a better place to tvork.
WINS MERIT AWARD. Dole H. Ock-
erman, Asst, Secy.-Asst. Treas. of the
Ryan company, was presented the Merit
Award of the National Office Manage-
ment Association at a
recent dinner meeting
rof the San Diego
*■ Chapter of N.O.M.A.
held at the San Diego
. .„♦ Club.
A Key and Scroll
^^ were presented to
^^ Ockerman by Ander-
son Borthwick, presi-
dent of the First Na-
tional Bank. The
award is in recognition of meritorious
services given by members to chapters
and usually requires six years of sustained
effort to qualify. Ockerman is the third
San Diegan to be so honored.
Ockerman, a charter member of the
local chapter, has each year been an
officer or an active committeeman.
JUNIOR ACHIEVEMENT! The Ryan
Aeronautical Company has joined twenty
San Diego business leaders in a coop-
erative plan with the city and county
schools to train local youth in the prob-
lems and opportunities in business and
industry.
Under this Junior Achievement Move-
ment, between 200 and 300 high school
students will have an opportunity to
form and operate production corporations
during the present school year.
The Management Club of Ryan Aero-
nautical Company is sponsoring two clubs
— one in the metal working field and the
other in plastics.
Ryan employees who are members of
the board of senior advisers are Sam R.
Kroschel, Manager of Contracts and Ex-
ecutive Assistant; William G. Ferguson,
Internal Audit; John von der Linde, Air-
plane Production Superintendent; Fred
B. Coffer, Customer Service Coordinator;
Ray Ortiz, Manifold Production Superin-
tendent; and Sfuart M. Fraser, Materiel
Manager. L. J. Underwood, Controller,
is on the Board of Directors for the Junior
Achievement Movement in San Diego and
William Wagner, Public Relations Mana-
ger, is serving in a part-time advisory
capacity assisting the senior advisers.
Under the program, the senior advisers
will give the benefit of their counsel to
young people between the ages of 1 5
and 21 to educate them in the funda-
mentals of the American business sys-
tem. The youngsters will form miniature
corporations, sell stock, produce and sell
marketable products, and liquidate their
companies at the end of the school year.
The youths who run the corporations
will call upon their senior advisers for
answers to problems which they are un-
able to solve themselves. All students
in the Junior Achievement Movement
must also own stock in the miniature
companies they form and operate.
"Much of the success of the Junior
Achievement Movement depends upon
the senior advisers, who must furnish
good adult leadership for the successful
operation of these small corporations,"
said Walter Herbert, former director of
the Junior Achievement Movement in
Toledo, Ohio, and now director of the
San Diego venture.
BACK TO SCHOOL. Ryan folks have front
row seats in San Diego's adult education
classrooms. Four employees teach at
various evening centers about town and
large numbers of others attend a long
list of courses ranging from business low
to metallurgy. Ernest Mellinger, General
Supervisor of Methods Engineering, is
European History instructor at San Dieno
Junior College, where also Bob F. Smith,
of Public Relations, teaches Public Speak-
ing. At La Jolla High School Walter J.
Willoughby, Engineering Illustrator, con-
ducts twice-weekly sessions in painting.
Among his best students are G. M. An-
drew,Chief Aerodynamicist, himself a for-
mer university professor in Warsaw, Po-
land, and Francis A. Pall, also of Engi-
neering. Fourth Ryan night teacher is
Marvin Tooley, Machine Shop Leodmon,
on the faculty at Son Diego Vocational
School, where he guides a Machine Shop
class.
A sampling of ambitious Ryan people
in evening school student bodies includes
Bill Kupilik, Assistant Foreman of Weld-
ing; Ted Hacker and Pat Carter of Engi-
neering; Stuart Fraser, Materiel Manager;
Don Wright of Customer Service: Jerry
Lowe, Tooling Inspector, Wilson Hubbell,
Metallurgist; Bob Betts, Statistical Anal-
yst; Kay Engler, Engineering; John Dole.
Assistant Supervisor of Tool Control; Earl
Beary, Experimental; and Byron Roper,
Facilities Control. They're enrolled at La
Jolla, Sweetwater, Hoover, Pacific Beach
and Balboa University as well as the sev-
eral centers of San Diego Junior College.
HOME AGAIN! A college homecoming
had nothing on Barbara Deane Dimock's
recent visit with old friends in the admin-
istration-office building. Formerly Super-
visor of Office Service, Barbara left Ryan
for Bethel, Alaska, three years ago after
a seven-year career here that began at
the Ryan School of Aeronautics. Her hus-
band, Ed Dimock, now in the insurance
business, was a Ryan flight instructor at
Hemet during the war. Having just put
the finishing touch on a special govern-
ment training course in Seattle, Barbara
is on her way bock to Anchorage to take
charge of the Reconstruction Finance
Corp. office there.
THIS ONE DIDN'T GET AWAY! Two
Ryan employees, Hugh King of Experi-
mental and Don Wilcox, Salvage Engi-
neer of Inspection, were there when it
happened — the fish story to end all fish
stories — and brought home the proof.
On a recent Saturday, Copt. Hugh King
decided to try for marlin in his I 5-foot
boot, the Marilynn, powered by a 1927
Star motor. On the first day out. King
and his friends Don Wilcox and Bud
Stauff, Wilcox' brother-in-law, overshot
the mark, heading west about 20 miles.
All they got that day was one albacore
and a 5-foot blue shark.
Next day, fishing about 2 or 3 miles
off Ocean Beach with live sardines as
bait, Wilcox hooked a marlin, but the
line parted. Stauff, suspecting his bait
hod also been killed, reeled in to examine
it when, only about 1 5 feet from the
stern, a second marlin struck, took the
bait and started off at streamliner speed.
WILCOX AND KING
King reports that the marlin leaped
from the water I 5 times. It was later dis-
covered that the swordfish had thrown
the hook and it had become hooked in
the bony part of his tail, which left him
free to head in any direction he chose.
He decided on Korea and lit out in a
course straight for his goal in about 1 5
fathoms of water.
Some scene, 3 hours and 1 5 minutes
later: The marlin was still on course tow-
ing the boot and passengers. Hanging on
and speeding the motor to ease the drag,
the three fishermen were unable to turn
him. The hour was getting late and the
carburetor was giving an occasional
cough — the engine was just about out of
fuel.
King was wondering what to do next.
He knew there was only a jug of water
and a can of sandwich meat left and
something had to be done. He then
noticed an almost imperceptible slacken-
ing of the boat's speed. At long last, the
tired marlin gave up and after much
heavy labor was loaded on the boot. The
boot was too small to hold both the pas-
sengers and fish inside, so the marlin
rode home lashed across the stern.
Weighed in at the Sportfishers' Landing,
the swordfish tipped the scales at 136'/2
pounds.
21
RESEARCHERS IN
METALLURGY
(Continued from page 5 j
Another metallurgical marvel is the
Spectrograph. This machine "electrocutes"
a tiny particle of any metal and snaps a
picture as it vaporizes. The Spectrograph
consists of a pair of carbon electrodes
which produce a 3 5,000 volt high fre-
quency spark at a point where a small
sample of metal is placed. This heats the
metal particle to incandescent tempera-
ture. The light generated is passed through
a slit (which limits its height and width),
and directed to a diffraction grating. The
grating is a polished concave surface upon
which are ruled 48,000 lines within two
inches.
The grating directs the light to a spe-
cial strip of film, breaking it up into its
various wave lengths, much the way a
prism does. A photograph of this light is
made and the resultant picture, or spec-
trogram, is placed on the screen of the
Comparative Densitometer. Here, it is
projected to magnified proportions upon
a ground glass screen where the individual
wave length lines for each element can
be visualized. By comparison with master
spectrograms of known elements, it is
possible to tell which elements are pres-
ent in the original sample and in exactly
what quantities.
Ruth Oswald, Laboratory Analyst, says
it is possible with the Spectrograph and
Densitometer to detect traces of elements
which are as slight as 1/lOOOth of 1 per-
cent of the volume of the sample being
tested. Sometimes these elements are not
detectable by any other means.
As a result of their research efforts,
Wilson Hubbell and his staff have devel-
oped a substantial amount of important
data concerning the desirable formulae
and characteristics of corrosion-resistant
steels. A wide variety of these steels are
constantly being analyzed to determine
the best materials for each high tempera-
ture exhaust system or jet engine applica-
tion. Hubbell's findings relative to the ap-
propriate finish for exhaust system stain-
less steels have been adopted by the steel
rolling mills. His investigations concern-
ing the relative merits of Titanium and
Columbium stabilized types of corrosion-
resistant steels have been published in
many scientific journals and technical
magazines.
AMONG the important studies con-
ducted by Hubbell and his assistants
are the investigations of carbon pick-up
by stainless steel exhaust manifolds in ser-
vice, and the effect of this carbon upon
the corrosion resistance of the metal.
Studies, too, have been made of the effect
of stabilizing and stress relief of welded
18-8 stainless steel by heat treatment. In
this field, Hubbell has uncovered the
peculiar behavior of these metals under
sustained high-temperature service life and
has contributed extensively to the out-
standing results which are being exper-
ienced with Ryan-built exhaust systems
and jet engine components.
Heading the Chemical Section of the
Laboratory is Bernard Floersch, Chief
Chemist, who is assisted by J. R. Taylor.
In this section, Floersch makes use of
analytical equipment ranging from sen-
sitive scales to the Two Minute Carbon
Determinator. Chemists' scales will actu-
ally weigh quantities as small as
l/10,000th of a gram — or the weight of
a small pencil mark.
The Two Minute Carbon Determinator
is an imposing array of glass structures
and a small electric furnace hooked to-
gether. This device will accurately show
the presence of carbon in a metal sample
within two minutes. A small chunk of the
metal is finely ground and placed into the
tiny electric furnace which heats it to
2400°F. At this elevated temperature,
the metal vaporizes and any carbon it con-
tains combines with oxygen to form car-
bon dioxide. This gas is piped to the glass
structure and the exact amount of carbon
in the original sample can be read directly
from a scale which measures the volume
of carbon dioxide gas produced.
The Carbon Determinator will detect
traces of 1/1, 000th of one percent and
is used extensively because of the role
carbon plays in the ductility, formability
and corrosion resistance of stainless steels.
Floersch and his staff have developed
many types of specialized chemical baths
and processes. One of their most valu-
able contributions is the extremely effi-
EPORTt R i
VOL. II
DEC. 6, 1950
Published By
Ryan Aeronautical Company
Lindbergh Field
San Diego 12, California
Member Southern California hiiluslrial
Editors Association, affiliated with the In-
ternational Council of Industrial Editors.
Frances L. Kohl, art and production editor
Robert F. Smith, Navion news editor
William P. Brotherton, technical editor
Don Doerr, chief photographer
William Wagner, editorial director
cient molten salt bath which he developed
for the special treatment of 19-9DL stain-
less steels. Ryan was the first fabricator
to use 19-9DL stainless for exhaust sys-
tems for commercial airliners, having de-
signed and built the Convair 240 exhaust
equipment and the Boeing 377 Strato-
cruiser manifolds of this new metal. It
was early determined that the conven-
tional Nitric-Hydrofluoric acid baths
used for the removal of furnace scale after
heat-treating would not be satisfactory
with this new metal. This was due to the
fact that the welding process produced a
grain growth along the weld boundaries
in 19-9DL which rendered the metal
susceptible to attack from the standard
acid bath and pickle procedure.
The Laboratory went to work on this
important problem and soon came up
with a tailored salt bath and pickle solu-
tion which not only does the job of re-
moving the oxide scale quickly and with-
out attacking the stainless steel, but has
increased production by 400 percent. A
corollary of this change has been a reduc-
tion in sand-blasting, a rather expensive
process, by 75 percent. In addition, the
new acid bath has reduced costs of the
pickling process by 40 percent. Entirely
new equipment was built upon the basis
of Floersch's investigations, and the re-
sults have proven most satisfactory. This
is but one typical example of the valu-
able work which the Laboratory performs
and how it affects production costs and
product quality.
A NOTHER interesting group work-
' • ing on metallurgical problems is the
Physical Test Section under W. M. Cat-
trell. Physical Test Engineer. This is a
sort of "torture chamber" department
where metals, fabrics, springs, castings
and every type of material is subjected to
tension, compression, torque and shearing
forces to determine their stamina. Huge
machines which can tear a strip of metal
apart with a force of 120,000 pounds and
others which simulate high altitude freez-
ing chambers are a part of this section's
equipment. Included in this department
is a complete machine shop where Chief
Machinist G. F. Strickland fabricates spe-
cial testing machines which will rub, vi-
brate, heat and cool, twist, hammer and
bend test samples. Even the strongest
metals fail — but not before Catirell has
recorded their elongation, tensile strength
and modulus of elasticity.
Unsung technicians among the Labora-
tory's group are the speciaHsts of the
Radio and Instrument Section, such as
Winn Alderson, Douglas Erickson, R. K.
Young, Lowell Silvernail, J. R. Fullerton
and Secretary F. Kreiser.
{Continued on page 23 )
22
Each of the Laboratory's experts per-
forms a part in the program of findmg
the answers to industry's questions. Each
contributes a clue which, when all are
assembled by Supervisor Vandermeer,
forms a composite picture of the map of
Ryan progress. More than any other de-
partment, the Laboratory unlocks new
doors for manufacturing science and
points the way to better processes to-
morrow.
JOHN ATHA HEADS METAL
PRODUCTS OFFICE AT DAYTON
Appointment of John Atha as Midwest
Representative of the Ryan Aeronautical
Company's Metal Products Division with
headquarters at Dayton, Ohio, has just
been announced by Sam C. Breder, Cus-
tomer Service head.
Atha has joined the Ryan organization
following many years' service with the
Curtiss-Wright Airplane Division where
his most recent assignment was as that
company's representative at Dayton.
Ryan's new representative reHeves
Charles Kinney who has recently served
on temporary assignment, providing liai-
son with the Air Materiel Command at
Wright-Patterson Field and with Ryan's
midwest exhaust systems and jet engine
components customers. Kinney returns to
the company's San Diego headquarters
where he will be associated with C. L.
Foushee, Jr., Service Manager, in provid-
ing close coordination with customers of
the company's Metal Products Division.
Atha is well known at Dayton having
been with the Air Materiel Command
in a wartime civilian capacity for five
years. Following that he joined Curtiss-
Wright at their Columbus, Ohio, plant,
where he was Chief Contract Administra-
tor prior to assignment as Dayton rep-
resentative of the Airplane Division.
RYAN BOARD OF DIRECTORS
MAKES NEW APPOINTMENTS
Announcement of the advancement to
new finance posts for two key executives
was made following a recent meeting of
the Ryan Aeronautical Company's Board
of Directors.
L. L. Underwood, who became Assistant
Treasurer last year after eight years' ser-
vice with the company, was named Con-
troller. He joined the Ryan School of
Aeronautics of Arizona, at the company's
wartime pilot training center at Tucson.
After the war he transferred to the parent
company's accounting staff.
Dale H. Ockerman, Assistant Secretary
of the corporation, was elected to serve
also as Assistant Treasurer. Ockerman is a
ten-year veteran with Ryan, having served
in many accounting capacities. Just re-
cently he was presented the Merit Award
of the National Office Management Asso-
ciation.
Another recent advancement is that of
Sam R. Kroschel who is now Manager of
Contracts in addition to his duties as
Executive Assistant to C. A. Stillwagen,
Secretary of the corporation and Director
of Materiel and Contract Administration.
ON THE COVER
Ryan employee Charles Gandy of
Manifold Welding Department peers
into the brilliant arc of the automatic
Heliarc welding machine as he adjusts
the rate of travel.
This machine produces sound seam
welds in stainless steel jet engine cones
at high speed and without the use of
flux.
SERVING THE AIRLINES
(Continued from page 9)
all Pratt & Whitney-powered DC-3 air-
craft, use the Ryan exhaust system.
DOUGLAS C-54
At the start of the war, Ryan was
called in by Douglas to design and manu-
facture an exhaust system for the C-54.
It was designed to have a minimum of
parts required, yet it had to be serviceable
and easy to install and remove. There were
three major assemblies in the collector ring
which was mounted by four support
brackets to hnks attached to the exhaust
mount proper. The collector was coupled
to the engine by a series of ball and socket
assemblies which took care of the differ-
ential expansion and engine motion. The
series of mounting links took care of
normal thermal expansion.
After the war when the C-54s became
DC-4s and were transferred to commercial
type operation, there were changes made to
correct some of the problems that had
been experienced in the field under mili-
tary operations. It was noted that the
problems encountered on the military air-
planes were of one type, while DC-4s used
by commercial operators showed other
service problems. A complete survey was
made by Ryan field service representatives
under the direction of C. L. Foushee, Jr.,
service manager, to determine what
changes were feasible in order to correct
all difficulties and give trouble-free service
during normal engine periods which were
constantly increasing. Numerous im-
provements were made in material, col-
lector ring supports and ball and socket
joint assemblies.
Service life has been increased from
around 1000 hours up to about 3000 hours
trouble-free service on the exhaust system
as a whole. Various parts of the exhaust
system have operated as high as 6000 hours
without any difficulties. One of the big-
gest problems with the commercially op-
erated DC-4 was that of the increased
service periods of the engine which, of
course, required that the exhaust system
would have to go the same amount of
hours with trouble-free service. With en-
gine overhaul periods climbing rapidly
from 500 hours to 1000 hours, it was
necessary to always be on top of any new
problems that might occur. Ryan kept a
continuing and complete operational his-
tory from each of the airlines to aid in
proper follow-through service as engine
overhaul periods went up and up.
DOUGLAS DC- 6
The DC-6 is unique in that it has the
first-ejector-type exhaust system ever de-
signed for a commercial plane. The ex-
(Continued on page 24)
2J
SERVING THE AIRLINES
(Continued from page 2})
haust system is quite complex, is inter-
changeable between right and left-hand
engines even though there are numerous
sections involved, and the installation and
removal problems have been greatly sim-
plified. It is a great improvement over
prior systems on commercial airliners, and
was designed to improve engine operation
and aircraft performance. This ejec-
tor system is the first which has success-
fully operated during normal engine pe-
riods, trouble free.
The exhaust port diameter was used as
the basic cross-section of the assemblies.
The complete installation is a series of
pipes grouped into two outlet assemblies
with four exhaust pipes each. These ex-
haust pipe assemblies are attached to the
engine by bolting the front rear cylinder
flanges directly to the engine, and the
front cylinders to a connecting tube
which in turn is supported by a bracket
from the rocker box pads. During its
early stages in commercial service there
were a few service problems which re-
quired the careful attention of Ryan field
service representatives and the complete
cooperation of the airline operators. At
Ryan's suggestion, the airlines adopted a
method of marking the exhaust system
components for service time at engine
overhaul periods. It was found that num-
erous problems occurred at much higher
service life than we had been told.
In inaugurating this system, a great deal
about the actual life of the various assem-
blies was learned. This permitted careful
study of service problems so that the
necessary improvements were quickly
worked out. Ryan also recommended and
aided in setting up a series of jigs and
fixtures to permit commercial airlines to
align the exhaust systems correctly zo
there would be no difficulty experienced
in installation at time of engine overhaul.
By doing this, other prob'cms were cor-
rected and service life of the exhaust sys-
tem increased in ratio to the care it re-
ceived during the normal overhaul periods.
Today all the DC-6s have the Ryan
ejector exhaust system which continues
to be improved. Almost every month
some improvement is added to give trou-
ble-free service for as much as 5000
hours. This exhaust system was designed
so that the service life would be for one
engine period, trouble-free. However,
with constant improvement, we can now
look forward to trouble-free service with
a minimum of maintenance, fewer spare
parts and improved service up to 4000 or
5000 hours. Manufacturing techniques,
engineering developments, and service ex-
perience have proven that Ryan can build
a satisfactory ejector stack system for any
airline operator or for any type of aircraft.
CONVAIR LINER
Following closely on the heels of the
DC-6 exhaust system was the ejector stack
design for the Convair 240. This system
was also somewhat unique in that it was
designed to exit into the entrance of an
augmentor tube which provided for the
removal of the hot air from the engine
compartment during normal engine op-
eration. The 19-9DL corrosion-resistant
steel was quite an improvement since this
material offered many advantages over the
common 18-8 type 347 material. To date
the problems have been very few and the
service life on the Convair 240 exhaust
system has been very good. However, it
should be pointed out that Ryan field
service representatives played an import-
ant part in correcting all problems in the
field on this exhaust system as the service
time increased on the airplane. Tours
were made to each of the airline operators
resulting in design and manufacturing re-
finements which now assure up to 3000
hours of service-free operation. On the
Convair, the point of overhaul of the
exhaust system at engine periods has been
stressed and Ryan has made various recom-
mendations to be followed so that trouble-
free service is being assured during the
normal engine periods.
BOEING STRATOCRUISER
The Boeing 377 Stratocruiser was de-
signed to operate at extremely high alti-
tudes with increased performance over
earlier commercial airliners. Ryan was
called in to make the first turbo-super-
charged commercial exhaust system in use.
It is by far the most complex exhaust sys-
tem ever designed for commercial planes.
As service experience is accumulated,
problems that may exist in the present de-
signed system are quickly corrected. This
exhaust has a series of assemblies which
attach directly to the exhaust ports on
the cvlinders carrying exhaust g.is aft into
a collector ring which in turn dumps the
exhaust gases into the turbo-supercharger
and then overboard.
The complete assembly is mounted to
the engine with header sections and col-
lector rings mounted directly to the en-
gine bv a series of links and supports.
The tailpipe Y section is mounted to the
nacelle structure, being connected to the
outlet bv a large ball and socket assembly.
The flight hood carries the exhaust gas
out of the turbo and away from the side
of the aircraft nacelle. This was the first
commercial airliner system designed of
19-9DL corrosion-resistant steel and as a
whole it has proven very satisfactory.
It should be noted that as engine horse-
power has increased, exhaust system prob-
lems have likewise increased; and as en-
gine time increases, exhaust system service
problems can increase, the result being
that the Ryan Aeronautical Company has
found it helpful and desirable to set up a
service group to visit the various com-
mercial and military bases to find out
everything possible about the various ex-
haust systems Ryan manufactures. In
doing so, the service life of exhaust sys-
tems has been lengthened to a very great
extent.
SMITH AND IMMENSCHUH FILL
NEW ENGINEERING POSTS
Appointment of Bruce Smith to the
position of Director of Engineering of
the Ryan Aeronautical Company was re-
cently announced by
T. Claude Ryan,
president. For Smith,
the appointment is
an advancement to
the company's top
engineering post
from his former posi-
tion as Chief Engi-
neer of Ryan's Air-
plane Division.
Smith is a veteran
Bruce Smith of 20 years aircraft
engineering activity.
Prior to his association with Ryan in
1949, he served nine years as Chief De-
sign Engineer for Consolidated Vultee
Aircraft Corp.
Announced concurrently with Smith's
appointment was the promotion of Wil-
liam T. Immenschuh to Executive En-
gineer, principal aide
1 ^ifffiH^ to ^^^ Director of
Engineering.
Ten years in derien
work on Ryan mili-
tary contracts, in-
cluding experience as
project engineer on
the Ryan FR-1,
XFR-4 and XF2R-1
"Fireball" series of
jet - plus - propeller
Navy fighters, pre-
ceded Immenschuh's
recent promotion to the Executive Engi-
neer position with responsibility for proper
functioning of all engineering operations.
Immenschuh's appointment is the
climax of a "local boy makes good" career
that began when he joined the Ryan
engineering department after graduation
from San Diego schools and the engineer-
ing division of the Ryan School of Aero-
nautics.
W. T. Immenschuh
24
There was PLENTY for ALL
. . • only when men were Free to \^ork for Themselves
Did you know that the Pilgrims nearly starved to death?
That they suffered hunger for two long years, with
never enough food in the Colony's storehouse?
Have you heard how the Governor and his councilors
had complete control of the land and w^hat people pro-
duced? How^ they tried to rouse the Colonists to raise
more grain; and how they found a w^ay that ■worked?
During their first year, food was scarce. Even after the
1621 harvest -was gathered, the daily ration was only
about a quarter of a pound of bread for each person.
In the spring of 1622, the Colonists complained they
w^ere too w^eak to w^ork raising food. Although they
w^ere, on the w^hole, deeply religious, some were so hun-
gry that they stole food from their starving fellow-
workers.
Young men complained because they had to w^ork hard
to feed other men and their -wives and children. Strong
men w^ho -were heads of families griped. They said that
even though they put in long hours and raised good
crops, they and their children received no more food or
clothes than men who were unable or unwilling to put
in more than a few^ hours' vi^ork a day.
Women rebelled w^hen ordered to cook for men not their
husbands, or w^hen requested to -wash their clothes. And
w^hat about the husbands of w^omen who had been set at
Reprinted courteiy The Inleri
these jobs. Their w^ives, they gro^wled, ^vere little better
than slaves, and many men declared they ^vouldn't per-
mit their womenfolk to do that kind of -work.
After months of bitter complaints, the Governor and
chief men of the Colony came to the conclusion that they
were making a bad mistake. As Governor Bradford said,
they had thought they ^vere "wiser than God." And so,
in 1623, they turned away from government dictation
and gave each family a parcel of land for its o^wn use.
Then what a change took place! Even the women went
into the fields willingly, taking their children along with
them. All — men, women and children — planted as
much corn as they felt they could possibly work.
People who had formerly complained that they were too
weak to dig or hoe, declaring that it was tyranny to
make them undertake field -work, gladly undertook to
plant and cultivate for themselves.
And when the harvest w^as gathered, instead of famine
they had plenty. And so they all gave thanks to God.
And what a Thanksgiving they celebrated!
No wonder they gave up for all time their sharing of
poverty . . . their belief that it was good for all to suffer
scarcity together. They found that it is better for each
man to work for himself to produce plenty, because that
benefits everyone.
lalmn^l Nickel Co., Inc.
25
RYAN AERONAUTICAL COMPANY
LINDBERGH FIELD
SAN DIEGO 12, CALIFORNIA
POSTMASTER:
sender stating re
g7 80
EXHAUST SYSTEMS. Manifolds, collector
rings, short stacks and other stainless steel
assemblies are engineered, built and serviced
by Ryan. For more than a decade Ryan has
been recognized for outstanding leadership
in the entire field of high-temperature air-
craft engine applications.
AIRFRAME COMPONENTS. In addition
to its own prime airframe contracts, Ryan
has for over 20 years built for other manu-
facturers; produced complete airplanes to
another company's design; built wings, con-
trol surfaces, fuel tanks, and fuselage sec-
tions for bombers, fighters and transport air-
craft in war and peace times.
J ET AN D ROCKET engine components.
Ryan is the only jet components manufactur-
er who also engineers and builds jet and
rocket -powered aircraft and guided missiles.
Obviously, you get technical advantages not
enjoyed by others when Ryan designs and
builds heat and corrosion resistant compon-
ents for you.
WHY RYAN IS BEST QUALIFIED TO HELP SOLVE
YOUR STAINLESS STEEL FABRICATING PROBLEMS
A partial list of aircraft embodying
Ryan-built components reads like a
blue book of aviation:
EXHAUST SYSTEMS
AiResearch heat exchangers; Manifolds
for Boeing B-29, B-50, 377 Stratocruiser,
C-97 Stratofreighter; Continental 1790
tank engine; Convair 240 Convair Liner,
PBY flying boats, PB4Y-2 anti-icing kits;
Exhaust systems for Douglas A-20, B-23,
DC-3, C-47, DC-4, C-54, DC-6, C-74,
C-124; Foirchild C-82 and €-119 Packets;
Goodyear Blimps; Lockheed P2V Nep-
tunes; Grumman F6F Hellcat; Mortin
AM-1; North American AT-6 and B-25;
Korthrop P-61 and B-35 Flying Wing;
Piasecki Helicopters; Pratt ond Whitney
4360 series engine; Republic P-47 hoods;
Wright Aeronautical 3350 series engine
exhaust system.
AIRFRAME COMPONENTS
Boeing 377 and C-97 rear fuselage sec-
tions, cargo doors and floor beams; Boeing
B-47 Stratojet components; Convair B-24
and P84Y-2 wings and tail surfaces; Navy
SOR-I scout observation planes; Northrop
P-61 toil surfaces; various engine cowls,
gun turrets, etc.
JET AND ROCKET COMPONENTS
Aerojet Aerobee Sounding Rockets; com-
ponents for AiResearch; Allison Division
of General Motors; Bell tailpipes for Boe-
ing B-47 and Convair B-36 "pods"; com-
ponents for M. J. Kellogg; Flodcr turbo-
jet; General Electric J-47; General Tire
and Rubber; Gionnini jet engine; Mar-
quardt ram-jet; McDonnell F2H-I Banshee
Ronger jet engine; Pratt ond Whitney;
Ryan Firebird oir-to-oir missile; Wright
Aeronouticol T-35 Typhoon.
Take full advantage of Ryan's en-
gineering leadership, advanced pro-
duction techniques and service ex-
perience in high-temperature metal-
lurgy. Let Ryan apply its "know-
how" to your problems in the design
stoge.
Metal Products
DIVISION OF RYAN AERONAUTICAL COMPANY • LINDBERGH FIELD
Exhaust Systems • Jet and Rocket Engine Components
SAN DIEGO, CALIFORNIA
Airframe Components