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SOLUBILITY  AND  BIOCOMPATIBILITY  OF  GLASS 


By 


ARTHUR  E.  CLARK,  JR, 


A  DISSERTATION  PRESENTED  TO  THE  GRADUATE  COUNCIL  OF 

THE  UNIVERSITY  OF  FLORIDA 
IN  PARTIAL  FULFILLMENT  OF  THE  REQUIREMENTS  FOR  THE 
DEGREE  OF  DOCTOR  OF  PHILOSOPHY 


UNIVERSITY  OF  FLORIDA 
1974 


UNIVERSITY  nc 


ACKNOWLEDGMENTS 

The  author  extends  his  sincere  appreciation  to  his 
advisor,  L.  L.  Hench ,  for  his  guidance  and  encouragement 
throughout  the  course  of  this  study.   Thanks  are  also  extended 
to  H.  A.  Paschall  for  his  time  and  patience  in  helping  the 
author  with  interpretation  of  the  histological  results  of 
this  study.   The  author  will  be  forever  indebted  to  his  wife, 
Lisa,  whose  patience  and  encouragement  made  this  work  possible 
To  C,  G.  Pantano,  thanks  are  extended  for  the  extensive  use 
of  his  equipment  and  personal  time.   Finally,  the  author 
wishes  to  extend  his  appreciation  to  the  many  students,  co- 
workers, and  friends  who  have  afforded  assistance  throughout 
the  course  of  this  work. 

This  work  was  supported  by  the  U.S.  Army  Medical  Research 
and  Development  Command,  Washington,  D.C. 


TABLE  OF  CONTENTS 

Page 

ACKNOWLEDGMENTS  ii 

LIST  OF  TABLES v 

LIST  OF  FIGURES vi 

ABSTRACT xi 

CPiAPTER 

I   INTRODUCTION  1 

II   THE  INFLUENCE  OF  P"*"^,  B^^  AND  F"^  ON  THE 
CORROSION  BEHAVIOR  OF  AN  INVERT  SODA- LIME- 
SILICA  GLASS 8 

Introduction  8 

Experimental  Procedures   11 

Data  Analysis 17 

Results   '. 18 

Discussion ■ 76 

Conclusions 89 

III   AUGER  SPECTROSCOPIC  ANALYSIS  OF  BIOGLASS 

CORROSION  FILMS   9  3 

Introduction  .  - 93 

Theory 9  3 

Experimental    Procedure    98 

Results 103 

Discussion 122 

Conclusions 129 

IV   THE  INFLUENCE  OF  SURFACE  CHEMISTRY  ON 

IMPLANT  INTERFACE  HISTOLOGY   130 

Introduction  130 

Experimental  Procedure  130 

Results  and  Discussion  153 

Conclusions 159 


111 


TABLE  OF  CONTENTS  -  Continued 


CHAPTER 

V   CONCLUSIONS  AND  SUGGESTIONS  FOR  FUTURE 
WORK 

BIBLIOGRAPHY * 

BIOGRAPHICAL  SKETCH  


Page 

160 
166 


LIST    OF   TABLES 


Table  Page 

1  Bioglass  Compositions  for  Surface  Chemistry 
Analyses 10 

2  d-Spacings  Obtained  from  Corrosion  Films  on 
45S-6I  P2O5  and  45B5S5  Glasses  Corroded  for 
1,500    Hrs .       Corresponding    d-Spacings    of 

Dahllite    are    Included      86 

3  Bioglass    Compositions    Selected    for   Auger 
Spectroscopic   Analysis    99 

4  Bioglass    Compositions    Implanted    in    Rat    Tibiae.     .     131 

5  Energy   Dispersive    X-ray   Analysis    of   the 
Effect    of   Conditioning   Treatment    of   Bioglass 
Surface 134 


LIST  OF  FIGURES 


Figure  Page 

1  Schematic  block  diagram  of  the  atomic 
emission  spectrophotometer  employed  for 

solution  analyses   14 

2  Time  dependent  release  of  Si02  from  bulk 
bioglass  surfaces  into  aqueous  solution  at 

37°C 20 

3  Time  dependent  release  of  Na    ions  from 
bulk  bioglass  surfaces  into  aqueous  solution 

at  37°C 22 

+  2 

4  Time  dependent  release  of  Ca    ions  from 

bulk  bioglass  surfaces  into  aqueous  solution 

at  37°C 24 

5  Time  dependent  release  of  P    ions  from 
bulk  bioglass  surfaces  into  aqueous  solution 

at  37°C 26 

6  Effect  of  P2O5  content  of  bioglasses  on  the 
variation  of  alpha  with  corrosion  time 29 

7  Effect  of  P2O5  content  of  bioglasses  on  the 
variation  of  epsilon  with  corrosion  time  ....   32 

8  Infrared  reflection  spectra  of  freshly 
abraded  Si02  and  bioglass  composition 

45S-6I  P2O5 34 

9  Changes    in    infrared   reflection    spectra   of 
four  bioglasses   with    increasing   phospJiorus 

content    as    a   function    of   corrosion    time      ....       37 

10  Changes    in    infrared    reflection    spectrum   of 
bioglass    composition    45S-6'6    P2O5    as    a 

function    of   corrosion   time 40 

11  Compositional    surface    changes    of   a    45S-6o 
P2O5   bioglass    exposed   to    a  buffered   aqueous 
solution 43 


LIST  OF  FIGURES  -  Continued 


Figure  Page 

12  Scanning    electron    micrographs    of    corroded 

surface    of  bioglass    compositions    46 

13  Effect  of  P2O5  content  on  the  ratio  of  Si/Ca 
for  bioglasses  corroded  1  hour  in  an  aqueous 
solution  buffered   at   pH   of    7.4    and  maintained 

at    37°C 48 

14  Time  dependent  release  of  Si02  from  bulk 
bioglass  surfaces  into  aqueous  solution 

at    37°C 50 

15  Time    dependent    release    of   Na         ions    from 
bulk   bioglass    surfaces    into    aqueous    solution 

at  37°C 52 

16  Time  dependent  release  of  Ca    ions  from 
bulk  bioglass  surfaces  into  aqueous  solution 

at  37°C 54 

17  Time  dependent  release  of  P    ions  from 
bulk  bioglass  surfaces  into  aqueous  solution 

at  37°C  '^ 56 

18  Effect  of  B"^^  and  F'  additions  to  the  bio- 
glass composition  455-6%  .P2O5  O'"^  ^he  varia- 
tion of  alpha  with  corrosion  time 59 

19  Effect  of  b"^"^  and  F'   additions  to  the 
45S-6%  P2O5  bioglass  on  the  variation  of 

epsilon  with  corrosion  time 61 

20  Changes  in  infrared  reflection  spectrum  of 
the  bioglass  45B5S5  as  a  function  of 

corrosion  time "4 

21  Changes  in  infrared  reflection  spectrum  of 
the  bioglass  45S5F  as  a  function  of  corro- 
sion time 66 

22  A  comparison  of  the  infrared  reflection 
spectra  of  the  bioglasses  45S-6''o  P2O5  > 
45B5S5  and  45S5F  after  a  corrosion  treatment 
of  100  hours  in  an  aqueous  solution  buffered 

at  pH  7.4  and  maintained  at  37°C 69 


LIST  OF  FIGURES  -  Continued 


Figure  P^g® 

23  A   comparison   of   the    infrared   reflection 
spectra   of   the   biogla^    45B5S5   which   had 
been    corroded   for   1,500   hours    in    an    aqueous 
solution    and   reagent    grade   hydroxyapatite      ...       71 

24  X-ray    diffraction    analysis    of   the    crystal- 
lization   of  hydroxyapatite    on   the    surface 
of   a   455-6%    P2O5   bioglass    as    a    function 

of   corrosion   time 73 

25  X-ray    diffraction   spectrum   of   the    crystalline 
hydroxyapatite    film  on   the    surface    of   a 

45B5S5   bioglass    corroded    for   1,500   hours    ....       75 

26  Influence    of   P2O5    content    on    the    time 
required   to    override    the   pH   of   a  buffered 

aqueous    solution    83 

27  Influence    of   B"^      and    F"    additions    to    the 
^SS-6-6    P2O5   bioglass    on    the    time    required 
to   override    the   pH   of    a  buffered   aqueous 

solution 91 

28  X-ray   energy    level    diagram   depicting    a 

KL,L^    Auger   transition    96 

29  Schematic  diagram  of  recording  profilometer 
and  the    type    of   depth   measurement   plot 

generated  by    the   profilometer 102 

30  Typical    Auger    spectra    for    three    depths    of 
ion   milling   of   a   45S-6'o    P2O5   bioglass 

corroded   one   hour   at    37°C   and  pH   =    7.4 105 

31  Corrosion  film  profile  produced  by  plotting 
peak  magnitudes  versus  ion  milling  time  for 
a   45S-6°6    P2O5   bioglass    corroded  one   hour 

at    37°C    and  pH   =    7.4 107 

32  Chemical    profile    expressed    in    atomic   percent 
of   a   45S-6''o    P2O5   bioglass    corroded   one   hour 

at    37°C   and  pH   =    7.4 110 

33  Chemical    profile    expressed    in   mole    percent 
for   a    45S-6%    ^2^5   bioglass    corroded   one 

hour   at    37°C   and  p?I   -    7.4 112 


VI 11 


LIST  OF  FIGURES  -  Continued 


Figure  Page 

34  ConTDaris on    of  photoelectron   spectra   o£   a 
freshly   abraded   45S-6%    P2O5   bioglass   with 
the    spectra   of   a   45S-6%    Pz^S   bioglass 

corroded  for  one  hour  at  37°C  and  pH  =  7.4  .  .  .  115 

35  Chemical    profile    expressed    in   mole   percent 
of   a   45S-0I    P?05    bioglass    corroded   one 

hour   at    37°C   and  pH   =    7.4 117 

36  Chemical   profile    expressed   in   mole   percent 
of   a    45S-3°o    P2O5    bioglass    corroded   one 

hour    at    37°C    and   pH   =    7.4 119 

37  Chemical    profile    expressed    in    mole    percent 
of    a    45S-12''ci    P2O5    bioglass    corroded   one 

hour    at    37°C    and   pH   =    7.4 121 

38  Changes    in   the   Auger  peak   heights    of  0,    Ca, 
P    and    Si    as    a    function    of   corrosion    time 

for    a   45S-6?d    P2O5   bioglass 124 

39  Changes    in    infrared   reflection   spectrum 
of   45S-0''o    P2O5    glass    during    conditioning 
treatment 137 

40  Changes    in    infrared   reflection   spectrum 
of    45S-6'o    P2O5    glass    during    conditioning 
treatment 139 

41  Electron  micrograph  of  junction  between 
45S-0%  glass  and  bone  three  weeks  after 
implantation    in   rat    tibia 143 

42  Light   microscopy    three   weeks    after   implan- 
tation   of   a    45S-3%    P2O5    glass 145 

43  Photomicrograph    of   a   455-66    P2O5    glass-bone 
interface    three   weeks    after   implantation 

in    rat    tibia 148 

44  Electron   micrograph    of   the    junction   between 
the    corrosion    film   of   a   45S-6%    ^2*^5    glass 

and   mineralized   bone 150 

45  Light    microscopy    three   weeks    after    implan- 
tation  of   a   45S-12I    glass 152 


LIST  OF  FIGURES  -  Continued 


Figure  Page 

46  Photomicrograph  of  a  45S-12%  P2O5  glass- 
bone  interface  eight  weeks  after  implantation.  .  154 

47  Electron  microscopy  of  capillary  in  Figure  8  .  .  156 


Abstract  of  Dissertation  Presented  to  the  Graduate  Council 

o£  the  University  of  Florida  in  Partial  Fulfillment  of  the 

Requirements  for  the  Degree  of  Doctor  of  Philosophy 

SOLUBILITY  AND  BIOCOMPATIBILITY  OF  GLASS 

By 
Arthur  E.  Clark,  Jr. 
December,  19  74 

Chairman:   L.  L.  Hench 

Major  Department:   Materials  Science  and  Engineering 

The  influence  of  phosphorus,  boron  and  fluorine  addi- 
tions on  the  surface  chemical  reactivity  of  a  soda-lime- 
silica  glass  has  been  investigated.   Several  techniques, 
including  infrared  reflection  spectroscopy,  ion  solution 
analysis,  scanning  electron  microscopy,  energy  dispersive 
x-ray  analysis,  x-ray  diffraction.  Auger  electron  spectros- 
copy and  ion  beam  milling,  have  been  employed  to  develop 
insight  into  the  morphological  and  chemical  changes  which 
occur  on  glass  surfaces  corroded  in  a  simulated  physiologic 
environment . 

The  resulting  corrosion  layers  and  the  influence  of  phos- 
phorus, boron  and  fluorine  on  their  compositions  and  rates  of 
formation  are  defined.   Surface  ion  concentration  profiles 
determined  with  Auger  spectroscopy  and  ion  beam  milling 
detail  the  structural  alterations  produced  by  aqueous  attack. 
A  mechanism  is  postulated  which  explains  the  sequence  of 
events  leading  to  the  formation  of  the  multiple  - layer  corro- 
sion structures. 


Having  defined  the  surface  chemical  behavior  of  the 
glasses  in  an  invitro  environment,  an  effort  is  made  to 
relate  these  observations  to  the  response  elicited  when  iden- 
tical glasses  are  implanted  ki  laboratory  animals.   Stable 
interfacial  fixation  results  when  specific  surface  chemistry 
conditions  are  satisfied.   Insufficient  or  excess  surface  ion 
concentrations  produce  negative  osteogenesis  and  fixation 
results . 

Based  upon  the  invivo  observations,  a  theory  is  proposed 
that  an  ideal  implant  material  must  have  a  dynamic  surface 
chemistry  that  induces  histological  changes  at  the  implant 
surface  wrhich  would  normally  occur  if  the  implant  were  not 
present. 


CHAPTER  I 
INTRODUCTION 

Orthopedic  prosthetic  devices  are  employed  for  fixation, 
stabilization,  and  replacement  of  damaged  or  diseased  bone. 
A  wide  variety  of  implant  configurations  are  in  use  today. 
These  include  plates,  nails,  screws  and  pins  for  fixation, 
and  weight-bearing  devices  such  as  hip,  femoral,  and  total 
knee  prostheses. 

Historically,  metals  have  played  the  predominant  role  as 
prosthetic  devices.   As  early  as  1775  AD,  evidence  in  the 
literature  documents  the  use  of  iron  wire  to  suture  fractured 
bone  segments  together  [1].   Since  that  time  numerous  metals 
ranging  from  gold,  silver,  aluminum,  zinc,  lead,  copper, 
nickel,  high  carbon  steel,  low  carbon  steel,  cobalt  chromium 
molybdenum  alloy,  copper  aluminum  alloy,  magnesium,  iron, 
titanium,  and  ti tanium- aluminum- vanadium  alloy  have  been 
investigated  as  candidates  for  prosthetic  devices  [2-7].   As 
might  be  expected,  a  wide  range  of  responses  is  elicited  by 
the  various  metals  and  alloys.   These  responses  range  from 
gross  corrosion  of  the  metal  and  bone  necrosis  adjacent  to 
the  implant,  to  situations  in  which  the  presence  of  the  im- 
plant in  a  physiological  environment  is  well  tolerated  and 
bone  formation  occurs  in  close  proximity  to  the  implant.   As 


the  investigation  o£  metallic  implants  has  progressed,  a 
series  of  requirements  for  an  ideal  implant  material  has 
evolved.   Included  in  this  list  are:   (a)  high  corrosion 
resistance,  (b)  suitable  mechanical  properties  for  the  appli- 
cation, (c)  excellent  wear  and  abrasion  resistance  where 
required,  (d)  good  tissue  compatibility,  (e)  structural  homo- 
geneity and  soundness,  (f)  non- thrombogenicity ,  and  (g)  rea- 
sonable cost  [8] . 

Metal  devices  predominantly  in  use  in  this  country  fall 
into  three  categories:   Type  316,  316L  and  317  stainless 
steels  (wrought);  cobalt- chromium  based  alloys  (cast  and 
wrought);  and  titanium  (unalloyed,  wrought).   These  materials 
all  exhibit  superior  corrosion  resistance  in  the  physiologi- 
cal environment  of  the  body.   However,  it  has  been  demonstra- 
ted that  there  is  an  absence  of  adherence  between  implants 
made  from  these  materials  and  bone,  because  there  is  always 
a  fibrous  capsule  or  sheath  surrounding  the  implant  and  iso- 
lating it  from  tissue  [9,10]. 

The  thickness  of  the  fibrous  capsule  is  an  indication 
of  the  degree  of  tissue  acceptability;  i.e.,  the  thinner  the 
capsule  the  better  the  acceptability.   The  development  of  the 
fibrous  tissue  is  due  to  either  corrosion  of  the  implant  or 
mechanical  irritation  produced  by  movement  of  the  implant 
[11,12]. 

The  lack  of  direct  attachment  of  living  tissue  to  metal- 
lic implants  can  lead  to  loosening  and  motion.  The  resulting 
pain  can  force  surgical  removal.   Sufficient  movement  can 


lead  to  implant  failure  or  bone  fracture.   As  a  result  of 
this  situation,  numerous  investigations  have  been  initiated 
to  find  a  material  which  will  firmly  adhere  to  bone. 

One  approach  has  involved  the  use  of  porous  metallic 
implants.   The  concept  involves  bone  ingrowth  into  a  porous 
surface  providing  mechanical  interlocking.   The  mechanical 
load  is  distributed  over  a  wide  area,  reducing  the  chance  of 
bone  necrosis  due  to  stress  concentrations  at  localized  sites. 

Hirschhorn  e_t  a_l.  reported  deep  bone  ingrowth  into  speci- 
mens of  sintered  Ti  and  Ti-6A-4V  alloy  with  a  pore  size  of 
200  ym  [13].   Welsh  ejt  al^.  documented  bone  ingrowtli  into 
porous  Co-Cr-Mo  alloy  (Vitallium)  coatings  on  solid  Vitallium 
rods  [14]. 

Galante  ej^  al_.  [15]  used  titanium  fibers  which  were  com- 
pacted in  dies  and  vacuum  sintered.   The  resulting  pore  size 
was  reported  to  be  within  an  order  of  magnitude  of  the  fiber 
diameter.   Specimens  placed  in  rabbit  and  dog  femurs  revealed 
bone  ingrowth  after  12  weeks.   In  another  related  study,  hip 
prostheses  were  evaluated  after  3  months  to  a  year  in  dogs. 
Deep  bone  ingrowth  and  firm  stabilization  were  reported  [16]. 
Pore  size  was  230  ym. 

A  process  to  produce  porous  metal  implants  which  involves 
the  use  of  a  sacrificial  metal  with  a  low  vaporization  temper- 
ature has  been  developed  at  Battelle  Northwest  Laboratories 
[17].   A  composite  containing  the  sacrificial  metal  and  the 
implant  material  is  formed  and  machined  to  the  desired  size 
and  shape.   The  implant  is  heated  to  vaporize  the  sacrificial 


metal    and  then   sintered.      Cylindrical   plugs    made   with    304 
stainless    steel,    Ti  ,    and  Ti-6A1-4V  powders    have   been    implanted 
into   dog    femurs    for   time    intervals    up    to    12   weeks.       Bone    in- 
growth  was    reported   to    depths    of   2,500    ym    [18]. 

A  method   for  plasma   spraying   titanium  hydride   powder   on 
solid   titanium  specimens   has   been   developed  by   Hahn    and 
Palich    [19].       Implants   with    a  porous    surface    (pore    size    50-75 
ym)    were    implanted   into    femurs    of  sheep    for   14    and   26   weeks. 
A  significant    increase    in  bond  strength  was    noted  when   porous 
specimens   were    compared  with    implants   with   smooth   surfaces. 
Although   histological    examination    of   the   bone-porous    surface 
was   not    reported,   bone   penetration    into    the   pores   was   postu- 
lated  on   the   basis    of   the    differences    in  bond  strength   between 
the   porous    and  non-porous    implants. 

The    use    of  porous    metal    surfaces    to    anchor  prosthetic 
devices    to   bone    seems    promising..      One    of   the   major  points 
which    remains    to  be    shown    is    the   effect    of   the    increase    in 
surface    area   associated  with    a  porous    surface    and   the    result- 
ing   corrosion  which   would   occur   over   long  periods    of   time. 

Another    area   of   interest   has    centered   around   the    use    of 
inert   porous    ceramic  materials.      Due    to    their  highly   oxidized 
state,    ceramics    are    inert   materials    capable    of   resisting 
degradation    in    severe    environments    [20].       In    addition,    ions 
incorporated   into   most    ceramics    (Na,    K,    Mg ,    Ca)    are   normally 
found   in   the   body.      Thus,    release    of   these    ions    from   a    cer- 
amic   implant  would  not   present    as    serious    a  problem   as    release 
of   foreign   or   toxic   elements. 


One  of  the  first  attempts  involved  the  use  of  a  slip 
cast  mixture  of  alumina,  silica,  calcium  carbonate  and  mag- 
nesium carbonate.   The  resulting  porous  material  (average  pore 
size  17  ym)  was  strengthened  by  vacuum  impregnating  with  an 
inert  epoxy  [21].   Openings  at  the  surface  were  obtained  by 
dissolving  the  epoxy  to  a  depth  of  50-70  mils  with  methylene 
chloride.   The  composite  material  was  called  Cerosium  and 
exhibited  mechanical  properties  similar  to  bone,   Evaluation 
of  this  material  revealed  little  bone  ingroivth  into  the  pores. 
This  was  attributed  to  a  small  pore  size.   In  addition,  a 
reduction  in  the  strength  values  of  Cerosium  which  had  been 
implanted  was  related  to  epoxy  degradation  by  body  fluids  [22], 

The  use  of  porous  calcium  aluminate  has  been  investigated 
by  Klawitter  and  Hulbert  [23],   Calcium  carbonate  and  alumina 
were  mixed  with  water,  pressed  into  pellets,  dried,  and  fired. 
An  interconnected  pore  structure  was  produced  by  the  break- 
down of  the  calcium  carbonate  and  the  subsequent  release  of 
C0_ .   Pore  size  was  controlled  by  varying  the  particle  size 
of  the  calcium  carbonate.   Invivo  studies  revealed  that  a 
minimum  interconnection  pore  size  of  100  pm  was  necessary  for 
mineralized  bone  growth.   In  addition,  there  was  a  lack  of 
inflammatory  responses  due  to  the  calcium  aluminate  implants. 
The  one  unusual  response  was  the  presence  of  a  layer  of 
osteoid  ('^^50  ym  thick)  separating  mineralized  bone  from  the 
ceramic  composite.   The  authors  speculated  that  a  local  alka- 
line pH  change  produced  by  hydration  of  the  surface  of  the 
ceramic  composite  inhibited  mineralization  within  50  ym  of 


the  ceramic.   Although  there  was  a  lack  of  inflammatory 
response  elicited,  the  porous  ceramic  cannot  be  considered 
completely  inert,  because  of  the  hydration  and  resulting 
effect  on  bone  mineralization. 

Hulbert  ej^  a_l.  [24]  have  reviewed  the  invivo  behavior  of 
numerous  porous  ceramic  materials  and  found  no  adverse  tissue 
response  and .mineralized  bone  ingrowth  into  several  materials. 

Preliminary  investigations  have  been  conducted  employ- 
ing dense  aluminum  oxide  (A1_0_)  as  a  prosthetic  device  [25]. 
The  development  of  a  fibrous  sheath  separating  bone  and  cer- 
amic was  noted  as  the  major  drawback. 

Graves  et_  aJ.  have  recently  reported  on  the  development 
of  a  resorbable  ceramic  implant  [26].   The  concept  of  a 
resorbable  ceramic  material  has  several  attractive  features. 
The  initial  pore  size  can  be  restricted  to  values  less  than 
optimum  for  bone  penetration.   This  will  result  in  an  increase 
in  the  initial  strength  of  the  ceramic.   As  resorption  pro- 
ceeds, enlargement  of  the  pore  structure  will  stimulate  bone 
ingrowth.   The  drop  in  strength  associated  with  the  increase 
in  pore  size  will  be  compensated  for  by  the  presence  of  the 
new  bone.   The  stress  concentration  at  the  implant-bone 
interface  of  permanent  devices  is  not  a  problem  as  the  mate- 
rial is  completely  resorbed  with  time.   There  is  the  poten- 
tial for  influencing  ossification  through  the  release  of 
specific  ions  incorporated  into  the  ceramic  [26]. 

Calcium  aluminate  ceramics  with  additions  of  phosphorus 
pentoxide  were  implanted  into  femurs  of  mature  Rhesus  monkeys. 


The  results  pointed  to  an  enhancement  of  bone  formation  at 
the  ceramic- tissue  interface  as  well  as  within  the  ceramic 
as  the  PtO|-  concentration  was  increased  [26]. 

A  completely  unique  approach  to  the  problem  of  permanent 
fixation  has  been  initiated  by  L.  L.  Hench  et_  al_.  [27-30]. 
The  concept  involves  the  use  of  surface  reactive  bioglasses 
to  achieve  intimate  bonding  between  an  implant  and  bone  tis- 
sue.  Invivo  results,  obtained  at  an  early  stage  in  the  pro- 
gram, in  the  form  of  transmission  electron  micrographs, 
demonstrated  glass  -  ceramic  implants  intimately  bonded  to  bone 
at  6  weeks  with  no  indication  of  an  inflammatory  response  to 
the  implant  [31].   It  was  suggested  that  some  chemical  char- 
acteristics of  the  implant  may  have  enhanced  ossification  at 
the  glass-bone  interface. 

The  purpose  of  this  text  is  to  describe  a  systematic 
study  of  a  series  of  glasses  (referred  to  as  bioglasses)  with 
the  intent  of  developing  an  understanding  of  their  chemical 
surface  behavior.   New  surface  sensitive  techniques  such  as 
Auger  Electron  Spectroscopy  and  Infrared  Reflection  Spectros- 
copy along  with  several  other  tools  have  been  employed  to 
examine  the  response  of  bioglasses  to  an  aqueous  environment 
maintained  at  physiologic  temperature  and  pH.   An  effort  is 
then  made  to  relate  the  observed  invitro  reactions  to  a  series 
of  invivo  responses.   It  is  the  author's  opinion  that  such  an 
approach  has  been  lacking  in  many  previous  investigations  of 
candidate  biomaterials  and,  hopefully,  will  serve  as  a  model 
for  future  studies. 


CHAP»ER  II 

THE  INFLUENCE  OF  P^^  ,  B^"^  AND  F"^  ON  THE 
CORROSION  BEHAVIOR  OF  AN  INVERT  SODA-LIME-SILICA  GLASS 


Introduction 

The  corrosion  o£  silicate  based  glasses  can  occur  by 
either  selective  leaching  or  complete  dissolution,  but  usually 
involves  a  combination  of  the  two.   In  general,  the  process 
leads  to  the  formation  of  a  thin  film  or  gel  on  the  exposed 
glass  surface  with  the  composition  of  the  gel  being  signifi- 
cantly different  from  that  of  the  uncorroded  glass. 

The  composition  and  profile  of  the  gel  layer  are  usually 
a  direct  measure  of  the  durability  of  the  glass.  Studies  on 
binary  soda-silica  and  lithia-silica  glasses  have  established 
that  the  corrosion  resistance  is  maximized  when  the  reactions 
at  the  glass  surface  lead  to  the  formation  of  a  thin  gel  with 
a  high  surface  silica  concentration  [32]. 

A  series  of  invert  silica  glasses  are  under  investigation 
for  use  as  prosthetic  devices  [27-30],  and  it  has  been  demon- 
strated that  it  is  possible  to  achieve  bonding  between  glass 
and  living  bone  in  the  body  [31].   The  biological  accepta- 
bility of  a  soda-lime-silica  glass  is  significantly  affected 
by  the  presence  of  small  amounts  of  phosphorus,  boron,  or 
fluorine  [ 33- 36 ] . 


The  mechanism  by  which  the  bond  is  developed  is  essen- 
tially a  controlled  corrosion  of  the  glass  which  produces  a 
surface  composition  that  is  compatible  ;vith  bone.  The  results 
of  this  study  have  shown  that  the  corrosion  behavior  of  the 
bioglasses  is  directly  related  to  the  effects  of  additions  of 
phosphorus,  boron,  and  fluorine  on  the  composition  and  pro- 
file of  the  resulting  gel. 

Four  nondestructive  techniques,  infrared  reflection  . 
spectroscopy  (IRRS) ,  ion  concentration  analysis  of  the  corro- 
sion solution,  scanning  electron  microscopy  coupled  with 
energy  dispersive  x-ray  analysis  and  x-ray  diffraction  are 
employed  to  characterize  the  corrosion  gels.   IRRS  provides  a 
direct  measure  of  the  surface  silica  concentration  [37] ,  while 
two  parameters  calculated  from  the  solution  data  provide  a 
measure  of  the  total  amount  of  silica  available  for  gel  forma- 
tion [38].   The  parameter  a  is  a  measure  of  the  extent  of 
selective  dissolution  and  varies  in  magnitude  from  0  to  1. 
IVhen  a  approaches  0,  selective  leaching  predominates.   As  a 
approaches  1,  total  dissolution  is  the  controlling  process. 
The  second  parameter,  e,  referred  to  as  excess  silica,  is  a 
measure  of  the  amount  of  silica  available  for  gel  formation 
and  is  calculated  from  a  and  the  concentration  of  SiO^  in 
solution.   (For  a  detailed  discussion  see  Ref.  38.) 

Six  glasses  were  chosen  for  study.   This  series  of  compo- 
sitions provides  information  as  to  the  influence  of  phosphorus 
on  the  corrosion  behavior  of  the  ternary  soda- lime-silica 
glass  (see  comp.  1,  Table  1)  as  well  as  the  influence  of 


Table  1 

Bioglass  Compositions 
for  Surface  Chemistry  Analyses 


10 


Weight 


1 

.   45S-0%  P^O^ 

45%  SiO^ 

2  4.5%  CaO 

30.5%  Na20 

2 

.   45S-3%  P-0^ 

45%  SiO 

2  4.5%  CaO 

27.5%  Na20 

3%  P^O^ 

3, 

.   45S-6%  P^O^ 

45%  SiO^ 

2  4.5%  CaO 

24.5%  Na^O 

6%  P^O^ 

Weight  % 

4 

.   45S-12%  P„0, 

45%  SiO„ 

u 

2  4.5%  CaO 

18.5%  Na20 

12%  P^O^ 

5 

.   45B^S5 

40%  SiO^ 

5%  B^O^ 

2  4.5%  CaO 

2  4,5%  Na^O 

6%  P^O^ 

6, 

.   45S5F 

43%  SiO 

12%  CaO 

16%  CaF^ 

23%  Na20 

6t  PjOj 

11 

boron    and   fluorine    on    the   behavior   of   glass   number    3.      Glass 
number    3,    which    contains    6-6    P^O,-    is    the    most    compatible   with 
bone.      Boron    and   fluorine   were    added   to    facilitate    flame 
spraying   onto   metal    substrates    as    they  both    reduce    the   melt- 
ing  temperature    of   the    glass    [39]. 

Experimental    Procedures 

The    glasses   were   prepared   from   reagent    grade    sodium   car- 
bonate,   reagent    grade    calcium   carbonate,    reagent    grade   phos- 
phorus   pentoxide,    reagent    grade   boric   anhydride,    and   5    ym 
silica.      Premixed  batches   were   melted   in   platinum   crucibles 
in    a    temperature    range    of    1250    to    1550°C    for    24    hours.       Sam- 
ples  were    cast    in    a   steel   mold   and   annealed   at    450°C    for    4    to 
6   hours . 

Bulk   samples    of  each    composition  were   prepared  by  wet 
grinding   with    180,    320,    and   600-grit    silicon    carbide    paper. 
After   a    final    dry    grinding  with   600-grit   silicon    carbide   paper, 
samples   were    immersed    in    200    ml    of   aqueous    solution   buffered 
at    a   pH   of    7.4.      Buffering  was    accomplished  with    a  physiologi- 
cal  buffer    (trishydroxymethyl    aminomethane)     [40].       Stock 
solutions    of    .2   M   tris    (hydroxymethyl)    aminomethane    and    .2   M 
HCl    were    mixed  with    distilled    and    deionized  water    to   produce 
a   pH   of    7.4.       Temperature    was    maintained    at    37°C    and   the 
duration    of    exposure   was    varied    from    .1    to    1,500    hours.       All 
sample    solutions   were    maintained    in    a   static   state.      A   Cole- 
man   Metrion    IV  pH   meter  with    ±0.05    pH    accuracy   was    used   to 
monitor    change    in   pll. 


12 

Each  sample  was  subjected  to  infrared  reflection  analy- 
sis immediately  upon  removal  from  the  corrosion  solution  and 
compared  with  the  spectrum  of  an  uncorroded  sample.   The  IR 
radiation  reflected  from  the  glass  surface  is  measured  over 
a  spectrum  of  wavenumbers  from  1,400  to  250  cm   .   The  peaks 
produced  are  characteristic  of  the  vibrations  of  specific 
ionic  bonds  in  the  glass  structure  [41].   By  comparing  the 
reflectance  spectra  of  corroded  versus  uncorroded  glasses  and 
also  the  spectra  of  glasses  of  varying  composition,  informa- 
tion about  the  type  of  structural  change  as  well  as  the  rates 
of  changes  can  be  obtained  [37].   All  measurements  were  taken 
on  a  Perkin-Elmer  467  Grating  Infrared  Spectrophotometer 
equipped  with  a  specular  reflectance  accessory. 

Solution  analysis  was  performed  employing  atomic  emis- 
sion spectroscopy  and  colorimetric  techniques.   Figure  1  is  a 
schematic  block  diagram  of  the  atomic  emission  spectrophotom- 
eter employed  for  these  analyses.   Samples  of  buffered  aqueous 
solutions  in  which  glass  specimens  had  been  immersed  for 
specific  periods  of  time  are  introduced  into  the  flame  through 
the  nebulizer  burner  system.   An  atom  vapor  which  consists  of 
atoms  in  the  ground  state  and  thermally  excited  states  is 
produced  in  the  flame.   As  atoms  in  the  thermally  excited 
states  return  to  the  ground  state,  they  emit  radiation  with  a 
wavelength  characteristic  of  the  type  of  atom  involved.   This 
characteristic  radiation,  which  is  isolated  in  the  monochro- 
mator  and  intensified  in  the  photomultiplier  module,  can  be 


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15 

related  to  the  concentration  of  the  atoms  in  the  original 
sample  solution. 

The  normal  procedure  consisted  of  running  undiluted  sam- 
ples and  comparing  the  results  with  a  series  of  premixed 
standards  witli  concentrations  ranging  from  10,  25,  50,  100, 
150  and  200  ppm  of  the  ionic  species  being  analyzed.   Based 
on  these  results,  the  unknown  samples  were  diluted  into  a 
range  of  1-10  ppm.   Premixed  standards  of  1 ,  2,  4,  6,  8  and 
10  ppm  were  analyzed  and  a  plot  of  intensity  versus  concen- 
tration (ppm)  was  obtained.   The  diluted  samples  were  run 
along  with  the  second  series  of  standards.   Plotting  the 
intensities  of  the  unknown  samples  on  the  predetermined  stan- 
dard curve  enabled  one  to  obtain  an  accurate  measurement  of 
the  unknown  ionic  concentration.   This  method  was  employed 
to  determine  calcium  and  sodium  released  into  solution. 

The  colorimetric  procedure  .  involves  the  use  of  a  Ilach 
Direct  Reading  Colorimeter  which  relates  the  intensity  of 
light  at  a  specific  wavelength  passing  through  a  sample  solu- 
tion to  the  concentration  of  a  particular  ion  in  the  solution, 

The  colorimetric  molybdos i licate  method  and  heteropoly 
blue  method  were  used  for  silica  determination  [42].   In  both 
of  these  procedures  ammonium  molybdate  is  added  to  the  un- 
known  solution,  and  reacts  with  any  silica  present  to  form 
molybdosilicate  acid  which  has  a  yellow  color.   The  intensity 
of  the  yellow  color  is  proportional  to  the  concentration  of 
silica  in  solution.   In  the  heteropoly  blue  method,  the 
yellow  molybdosilicate  acid  is  reduced  with  aminonaptholsul - 


16 

fonic  acid  to  heteropoly  blue.   The  resulting  blue  color  is 
more  intense  than  the  yellow  and  provides  a  more  sensitive 
measurement  of  the  amount  of  silica  [43].   The  molybdosili- 
cate  method  has  a  range  of  O-KO  ppm,  whereas  the  heteropoly 
blue  method  has  a  range  of  0-3  ppm.   Normal  procedure  in- 
volved measurement  of  undiluted  samples  with  the  molybdosili- 
cate  method,  followed  by  dilution  and  a  second  measurement 
with  the  heteropoly  blue  method.   In  both  tests  oxalic  acid 
was  used  to  eliminate  interference  from  phosphate  groups. 

The  Phos  Ver  III  method  [42]  was  employed  for  total 
phosphate  determination.   This  method  has  a  range  of  0-3  ppm. 
Dilutions  were  made  until  two  successive  dilutions  yielded 
the  same  results. 

Several  samples  of  each  composition  were  examined  with  a 
Cambridge  Scanning  Electron  Microscope  equipped  with  an  Ortec 
Energy  Dispersive  X-ray  Analysis  System.   In  this  system  a 
lithium  drifted  silicon  detector  is  used  to  separate  radia- 
tion according  to  its  energy.   X-rays,  produced  as  a  result 
of  the  primary  electron  beam  striking  the  sample  surface, 
excite  electrons  of  the  silicon  atoms.   Each  of  the  excited 
electrons  absorbs  3.8  eV  of  energy.   Since  numerous  electrons 
are  excited  by  a  single  x-ray,  the  total  charge  generated 
produces  a  current  which  is  proportional  to  the  energy  of 
the  x-ray.   The  current  is  then  stored  in  a  multichannel 
analyzer  according  to  its  amplitude,  until  a  sufficient  number 
of  x-rays  have  been  counted  [44]. 


17 

X-ray  diffraction  patterns  of  selected  samples  were 
utilized  to  identify  the  corrosion  films  which  formed  on  the 
glass  surfaces.   A  Phillips  Vertical  Dif fractometer  with  a 
graphite  diffracted  beam  monochromator  was  employed.   Cu  Ka 
radiation  was  used,  with  tube  settings  of  40  kV  and  15  milli- 
amps.   Pulse  height  selection  was  utilized  to  reduce  back- 
ground noise . 

Data  Analysis 

Sanders  and  Hench  have  presented  the  following  equation 
for  the  calculation  of  a  for  binary  silicate  glasses: 

moles  of  SiO^  in  solution  /moles  SiO^  in  glass 
^  -'  ^   "        moles  R2O  in  solution  7  moles  R2O  in  glass 

t23     -  ^^2  pp^  ^.   Mw  SiO^   1-Pm 

where  Pm  =  mole  fraction  R^O  in  glass,  MW  =  molecular  weight, 
PPM  SiO^  =  concentration  of  SiO   in  solution,  and  PPM  R   = 
concentration  of  R   in  solution  [38]. 

Extension  of  the  relation  to  a  ternary  soda- lime-silica 
glass  leads  to  the  following  modification  of  equation  (2). 

PPM  SiO^ 
MW  SiO^  ^    '    ^SiO^ 


(3)   a  = ^   — p 

1/2  PPM  Na   ^  PPM  Ca  ^      '  SiO 
MW  Na         MW  Ca 

where  P^-^   =  mole  fraction  of  SiO^  in  glass  and  all  other 
S1O2  2 

symbols  are  as  presented  in  equation  (2).   All  alpha  values 
presented  in  this  text  were  calculated  from  equation  (3). 


The  presence  of  small  amounts  of  phosphorus,  boron,  and  fluor- 
ine in  the  bioglasses  may  introduce  slight  inaccuracies  into 
the  absolute  magnitudes  of  the  individual  alpha  values. 
However,  the  significant  in*Formation  obtained  from  the  a  data' 
is  the  extent  of  selective  leaching  from  the  silicate  network 
Avith  time  and  its  effect  on  the  resulting  corrosion  layers 
which  are  produced.   In  this  respect,  the  equation  employed 
for  the  alpha  calculations  (3)  becomes  a  sensitive  indicator 
of  the  influence  of  the  phosphorus,  boron,  and  fluorine  addi- 
tions on  the  corrosion  behavior  of  the  silicate  network. 

The  equation  utilized  for  the  calculation  of  the  excess 
silica  (e)  was  introduced  by  Sanders  and  Hench  [38]  and  is 
presented  in  equation  (4) . 

(4)  e    =  PPM  Si02  (— ^) 

Results  • 

The  time  dependent  behavior  of  ion  release  into  solution 
is  presented  in  Figures  2-5  for  the  four  glasses  with  increas- 
ing phosphorus  content.   The  glasses  containing  0,  3  and  6 
wt.''6  PoOp  exhibit  an  orderly  decrease  in  the  amount  of  Na,  Ca 
and  SiO„  in  solution,  whereas  the  glass  containing  12°6  PoO,. 
reverses  the  trend  \\/ith  an  increase  in  SiO„  and  Ca  released 
compared  with  the  6°b  PoOj.  glass. 

Figure  5  shows  the  phosphorus  solution  data  for  the 
three  glasses  with  increasing  phosphorus  content.   The 
behavior  of  all  three  compositions  is  similar  in  that  a  linear 


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increase  is  followed  by  a  drop  in  the  phosphorus  level.   The 
glass  containing  3"6  ^yOr    exhibits  an  increase  in  phosphorus 
released  for  100  hours,  whereas  the  glasses  containing  6  and 
12%  ^9^^  ^^'^'^^    ^   dron  after  10  hours. 

The  theoretical  parameters  a  and  £  are  calculated  from 
the  solution  data.   Figure  6  is  a  plot  of  a,  the  extent  of 
selective  leaching,  versus  time  for  the  four  glasses.   The 
glass  containing  0%  ^7*^^  exhibits  a  behavior  which  suggests 
that  selective  leaching  predominates  throughout  the  entire 
process.   Although  the  curve  initially  increases,  indicating 
a  tendency  towards  complete  dissolution  [38],  the  maximum  a 
value  attained  is  only  0.37  and  this  is  followed  by  a  levelinj 
off  to  an  a  value  of  0.28.   As  the  phosphorus  content  of  the 
glass  is  increased,  the  maximum  a  value  achieved  increases, 
with  the  glass  containing  12 0  Po^r  having  an  a  value  of  0.6 
at  100  hours. 

In  evaluating  the  influence  of  PoO^  content  on  the  over- 
all corrosion  process,  Figure  6  can  be  divided  into  3  time 
regimes.   During  the  initial  20  hours  of  exposure  the  glasses 
containing  0,  3  and  6  ivt.l  Po^c  show  a  fairly  consistent 
increase  in  their  respective  a  values.   The  curve  obtained 
for  the  glass  containing  12°^  PoO^  fluctuates  above  and  below 
the  curve  of  the  61  PoOp  glass.   In  region  II  a  uniform  trend 
is  observed,  i.e.,  as  the  P^O;-  content  increases  the  a  values 
increase.   At  100  hours  this  behavior  reverses  with  the 
glasses  containing  a  larger  percentage  of  PoO;.  exhibiting  a 
more  negative  slope  as  the  a  values  drop  (i^egion  III). 


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30 


Epsilon  is  plotted  as  a  function  of  time  in  Figure  7. 
As  was  stated  earlier,  epsilon  is  a  measure  of  the  amount  of 
silica  available  for  film  formation.   An  increase  in  epsilon 
indicates  that  a  film  is  forming  while  a  decrease  is  a  result 
of  film  breakdown.   In  order  for  a  film  to  be  protective  it 
should  have  a  high  epsilon  value.   However,  the  magnitude  of 
epsilon  alone  does  not  completely  characterize  the  effective- 
ness of  a  corrosion  film.   The  profile  of  the  film  is  an 
important  parameter.   Thin  films  with  a  high  concentration  of 
silica  at  the  surface  (within  5  ym)  are  much  more  effective 
at  retarding  network  breakdown  and  release  of  silica  into 
solution  than  are  thicker  films  with  a  more  even  silica  dis- 
tribution. 

The  data  of  Figure  7  illustrate  that,  as  the  P20^  content 
increases,  the  amount  of  silica  available  for  film  formation 
decreases  for  the  glasses  containing  3  and  6  wt.%  P2°5"  '^^^ 
curve  for  the  12"^  P^^^    glass  deviates  from  this  pattern. 

Infrared  reflection  spectra  of  vitreous  silica  and  the 
glass  containing  6%    V^O^    are  shown  in  Figure  8.   The  vitreous 
silica  peak  at  1,115  cm"  has  been  attributed  to  a  bond  stretch- 
ing vibration  of  silicon-oxygen-silicon  atoms  [45,46],  while 
the  peak  at  475  cm"-^  is  produced  by  bending  or  rocking  motions 
of  silicon-oxygen-silicon  atoms  [45,46].   As  alkali  or 
alkaline-earth  oxides  are  added  to  vitreous  silica  several 
events  occur.   The  Si-O-Si  (S)  stretching  peak  experiences 
a  reduction  in  intensity  and  a  shift  to  a  lower  wavenumber. 
Also,  the  intensity  of  the  Si-0  rocking  (R)  peak  is  suppressed, 


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35 

In    addition,    a   new   peak    develops    in    the    region    of   950    cm 
The    addition    of    alkali    and    alkaline    earth    oxides    (i.e.,    Na^O, 
CaO)    disrupts    the    continuous    three-dimensional    vitreous    silica 
network      by   producing    s i licon-nonbridging    oxygens    to    satisfy 
the   new    cations    (i.e.,-  Na      or   Ca)  .      The    intensity   drops    of 
the    S    and    R   peaks    of   vitreous    silica    are    due    to    the    decrease 
in    the    number    of   Si-O-Si    bonds.       The    new   peak    at    950    cm        has 
been    ascribed   to   bond    stretching    of   the    s i 1 icon-nonb ridging 
oxygen    atoms    (NS)     [37].      The    shift    of   the    S   peak    to   a    lower 
wave    number    is    a    result    of   the    change    in    local    environment 
brought    about   by    the   presence    of   the    s ilicon-nonbridging 
oxygen-cation    groups.       Simon    and   McMahon   have    indicated   that 
the    Si-0  bond   force    constant    is    decreased  by   the   presence    of 
the    cationic    field   of   the   network   modifiers    [47]. 

Infrared    reflection    spectra    of    corroded    and   uncorroded 
surfaces    from   the    series    of   glasses    containing   PoOr    ^^^   pre- 
sented   in    Figure    9.       Comparison    of    the    uncorroded    spectra 
with    the    short    and   long    corrosion   times    reveals    several 
interesting    facts.      The    silicon-oxygen-silicon    stretching   peak 
(S)    at    1,000    cm"      begins    to    sharpen    and   shift    towards    the 
location    of   the    Si-O-Si    stretching   peak    for   pure    vitreous 
SiO       (1,115    cm'    )    after    15    minutes    for    the    glass    containing 
0%    P9O    .       Simultaneously    there    is    a    considerable    drop    in    the 
intensity    of    the    si licon-nonbridging    oxygen   peak    (NSX)    at 
950    cm'    .      The    silicon- oxygen    rocking   peak    (R)    located   at 
500    cm'      also    increases    in    intensity    and   sharpness    after    15 
minutes'     corrosion.       In    addition,    there    is    a   shift    in 


Figure    9,       Changes    in    infrared   reflection   spectra 

of   four  bioglasses   with    increasing   phosphorus 
content    as    a   function    of   corrosion   time. 
Solutions   were   buffered   at    a  pH    of    7.4    and 
maintained   at    37°C. 


-,  s*--- 


37 


UNCORRODED 

15  MIN. 

120  MIN. 


A.  45S-0%PoO5 


"istRy 


1200 


800  600 

C.  45  S  -  6%P205 


400 


1200 


1000 


800 


600 


400 


—  UNCORRODED 

—  15   MIN. 
— 120  MIN. 


1200 


1000  800  600 

WAVENUMBER(CM-I) 


400 


38 


location  towards  the  Si-O-Si  rocking  vibration  frequency  o£ 
pure  silica  (475  cm'  ).   These  trends  continue  for  a  corro- 
sion exposure  of  120  minutes  with  one  exception.   The  inten- 
sity of  the  rocking  peak  at  #475  cm    is  somewhat  lower  than 
it  was  at  15  minutes. 

For  glasses  with  higher  phosphorus  contents,  the  15- 
minute  spectra  show   an  increasing  preferential  attack  of  the 
silicon-oxygen-silicon  stretching  peak  (S) ,  and  a  decreasing 
preferential  attack  of  the  silicon-nonbridging  oxygen  peak 
(NSX) .   The  increase  in  intensity,  and  location  of  the  shift 
of  the  silicon-oxygen  rocking  peak  (R)    are  also  retarded  for 
the  higher  phosphorus  glasses. 

At  corrosion  times  varying  from  75  to  120  minutes,  there 
is  a  complete  reversal  in  behavior.   For  each  of  the  three 
glasses  containing  PoO,.  there  is  an  increase  in  the  intensity 
of  the  S  peak  while  the  intensity  of  the  NSX  peak  is  signifi- 
cantly reduced.   The  longer  corrosion  times  for  each  composi- 
tion represent  the  maximum  exposure  before  the  glass  surface 
has  roughened  to  the  point  where  the  intensity  of  the  spectra 
is  reduced  to  the  extent  that  reliable  data  cannot  be  obtained, 
The  time  required  before  surface  roughening  dominates  is 
shortened  as  the  PoO,.  content  of  the  glass  increases.   Even- 
tually the  spectra  of  the  glasses  containing  PoOr  become  flat 
curves  with  a  very  low  intensity. 

However,  with  sufficient  corrosion  time  a  new  infrared 
spectrum  develops  which  is  different  from  that  of  the  glass. 
Figure  10  contains  a  series  of  IR  spectra  which  illustrate 


Figure    10.       Changes    in    infrared    reflection    spectrum 
of  bioglass    composition    45S-6°6    PoO-    as    a 
function    of   corrosion    time. 


1400  1200  1000  800  600  400 

WAVENUMBER  (CM  I) 


41 


the    sequence    of    reactions    for   the    glass    containing    6%    P^O    . 
This    new    spectrum    (see    Figure    lOd    and   e)    develops    for    all 
three    glasses    containing    P^O^ ,    the    only    variable   being    the 
length    of    corrosion    treatment    required   to   produce    it.       The 
new    spectrum  begins    to    appear    in    as    short    a    time    as    4    hours 
for    the    glasses    containing    12°6    P^O,-,    and   takes    12    hours    to 
develop    for    the    glass    containing    3''o    P^Oq- 

X-ray   spectra   taken    from   the    glass    containing   6%    PoO^ 
with    the    energy    dispersive    system   of    the    SEM    are    shown    in 
Figure    11.      The    iron   peak   seen    in   each    of   the    spectra   is    pro- 
duced by   x-rays    originating    from    a   pole    piece    in    the    SEM 
column.      The    variance    in    the    size    of   the    iron   peak    indicates 
that    identical    conditions     (i.e.,    specimen    tilt    angle    and 
counting    rate)    were    not    achieved    for   each    spectrum.       A    crude 
comparison    of  peaks    from   different    spectra    can   be    obtained 
by    dividing    the    peak    intensities    of   the    various    elements    by 
the    intensity    of   the    iron   peak    in    the    same    spectrum.      Another 
way    of   achieving    the    same    end    is    by    comparing    the    ratio    of 
two   peaks    in   one    spectrum  with    the    same    ratio    from   another 
spectrum. 

After   two   hours    in    solution,    the    Si/Ca    ratio    for   the 
glass   with    6%    PoOp    has    increased    from   0.9    to    2.2.       In    addi- 
tion,   the    sodium    and   phosphorus    peaks    have    completely    dis- 
appeared.      The    Si/Ca    ratio   began    to    drop    after    two   hours    and 
at    1,500    hours    was    0.23.       The    phosphorus    peak    reappears    at 
20    hours    and    continues    to    increase   with    corrosion    time.       The 
24-hour    spectrum   shows    that    the    ratio    of   Si/Ca   has    dropped    to 


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AllSNaiNI 


44 

1.43  while  the  ratio  of  Ca/P  is  2.4.   At  1,500  hours  the 
phosphorus  peak  has  reached  a  sufficient  magnitude  to  make 
the  ratio  of  Si/P  (.47)  and  Ca/P  (2.04)  several  times  smaller 
than  was  observed  in  the  uncorroded  glass. 

Micrographs  of  the  corroded  surfaces  of  the  four  glasses 
with  variable  phosphorus  content  are  shown  in  Figure  12. 
Although  the  exposure  time  was  only  1  hour,  a  thick  film  has 
formed  on  the  surface  of  each  glass,  indicating  a  significant 
amount  of  corrosion  has  already  occurred.   Figure  13  is  a 
plot  of  the  change  in  ratio  of  Si/Ca  as  a  function  of  PoO,. 
content  for  the  four  samples  shown  in  the  preceding  figure. 
The  Si/Ca  ratio  of  each  glass  in  the  uncorroded  state  is  also 
included.   The  ratio  of  Si/Ca  drops  significantly  as  the  PoO- 
content  of  the  glass  increases.   However,  the  ratio  of  Si/Ca 
is  greater  in  the  corroded  glass  than  in  the  uncorroded  glass 
for  all  four  compositions. 

Figures  14-17  present  the  time  dependent  behavior  of  ion 
release  into  solution  for  the  glasses  which  contain  boron  and 
fluorine.   Since  these  two  glasses  are  variations  of  the  com- 
position containing  6-6    P-Or,    its  solution  data  are  included 
for  comparison.   The  release  of  SiO^  and  Na    into  solution 
is  similar  for  the  three  compositions.   However,  it  should  be 
noted  that  after  .1  hour  of  exposure,  the  amount  of  silica 
released  into  solution  is  slightly  higher  for  the  boron- 
containing  glass  at  every  point  on  the  curve.   Comparison  of 
the  glass  compositions  (see  Table  1)  reveals  that  5  wt.°6  B^O^ 


Figure    12.       Scanning    electron    micrographs    o£    corroded 
surface    of  bioglass    compositions, 
(A)    45S-0°s    P2O5,     (B)    45S-3"ti    P2O5  , 
(C)    45S-6I    P2O5,     (D)    45S-12%    P2O5. 
Samples   were    corroded   for   one   hour   in   an 
aqueous    solution   buffered    at    pH    of    7.4 
and  maintained   at    37°C.      The    surfaces   were 
ground  with    dry    600.  grit    SiC   prior   to    the 
corrosion   treatment. 


46 


1 

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A.  45S-0%  PjOg 

B.  45S-3%  P2O5 

^^^^. 

C.45S-6%P20Sj                                      D.45S-12O>t)P205 

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was  substituted  for  SiO     Thus,  the  glass  which  contains 
boron  has  the  least  amount  of  silica  in  its  bulk  composition. 
There  is  a  significant  difference  in  the  behavior  of 

calcium  released  into  solution  (Figure  16).   At  10  hours 

+  2 
there  has  been  more  Ca    released  from  the  glasses  containing 

boron  and  fluorine  than  from  the  glass  containing  6-0  P^O^. 
The  level  of  calcium  released  remains  fairly  constant  through- 
out the  remaining  1,490  hours  for  the  glass  containing  fluor- 

+  2 
ine ,  while  the  Ca    release  level  of  the  glass  containing 

6%    PoOr  surpasses  it  at  approximately  150  hours.   The  level 

of  calcium  released  into  solution  for  the  glass  containing 

boron  continues  to  increase  at  a  slower  rate  after  10  hours, 

+  2 
but  it  remains  above  the  Ca    release  level  of  the  glass  con- 
taining 6%  PoOr  ior   the  entire  duration  of  the  corrosion 
treatment . 

Up  to  10  hours,  the  concentration  of  phosphorus  in  solu- 
tion is  very  similar  for  the  glass  containing  fluorine  and 
the  glass  containing  6%    PoOq  (see  Figure  17).   After  this 
point  there  is  a  drastic  drop  in  the  P    level  for  the  glass 
containing  fluorine.   The  glass  containing  boron  parallels 
the  glass  containing  61  ^o^c    but  the  P    level  is  signifi- 
cantly lower  at  every  point. 

Figures  18  and  19  show  the  alpha  (a)  and  epsilon  (e) 
data  for  the  glasses  containing  fluorine  and  boron  as  Avell 
as  the  glass  containing  6%  ^^7^q-      "^he  alpha  curve  (Figure  18) 
for  the  glass  with  boron  rapidly  attains  a  maximum  value  of 
.58.   After  two  hours  there  is  a  gradual  decrease  in  alpha 


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and  at  l,50n  hours  it  has  dropped  to  a  value  of  .25.   The 
alpha  curve  for  the  glass  containing  fluorine  remains  con- 
stant at  a  value  of  .45  for  two  hours,  and  then  increases  to 
a  maximum  value  of  .56  at  40  hours.   After  40  hours  alpha 
decreases  linearly  to  a  valu^  of  .4  at  1,500  hours. 

The  amount  of  silica  available  for  film  formation  (e) 
increases  uniformly  for  all  three  compositions  for  the  initial 
10  hours  (see  Figure  19).   After  10  hours,  the  epsilon  values 
for  the  glass  containing  boron  are  significantly  higher  than 
those  of  the  glass  containing  6 °s  P9O5  »  while  the  epsilon 
values  of  the  glass  with  fluorine  are  lower  than  those  of  the 
glass  with  6%  P^'^r- 

Infrared  reflection  spectra  of  the  glass  containing 
boron  (Figure  20)  reveal  the  same  sequence  of  steps  as  was 
seen  for  the  glass  containing  6%  PoOc-   Initially  there  is 
selective  attack  of  the  silica  peak  (15-minute  exposure),  but 
by  one  hour  a  silica-rich  layer  has  formed  on  the  surface. 
Surface  roughening  leads  to  a  drop  in  intensity  of  the  entire 
spectrum,  producing  a  flat  curve  at  three  hours.   A  new  spec- 
trum begins  to  develop  within  7  hours ,  and  is  identical  to 
the  spectrum  which  was  described  previously  for  the  glasses 
containing  3,  6,  and  12"6  PtO^. 

A  similar  series  of  reactions  was  observed  for  the  glass 
containing  fluorine  and  the  results  are  presented  in  Figure 
21.   One  difference  between  the  glass  containing  fluorine  and 
all  other  compositions  was  the  shape  of  the  peaks  in  the  IR 
spectrum  which  developed  after  the  spectrum  of  the  glass 


Figure  20.  Changes  in  infrared  reflection  spectrum 
of  the  bioglass  45B5S5  as  a  function  of 
corrosion  time. 


64 


D.  3  HRS.  IN  SOL. 


1400  1200 


1000  800 

WAVENUMBER  (CM'I) 


600  400 


Figure    21.       Claanges    in    infrared   reflection   spectrum 
of    the   bioglass    45S5F    as    a    function    of 
corrosion    time. 


66 


A. 

45S5F 

FRESHLY  ABRADED 

/                     # 

1 

—^ 

B.  15  MIN.    IN   SOL. 


C.  1   HR.  IN    SOL. 


1400  1200 


E.   7.5  HRS.    IN   SOL. 


1000  800 

WAVENUMBER  (CM'I) 


600  400 


67 


disappeared.   Figure  22  enables  one  to  compare  the  IR  spectra 
of  the  glass  containing  60  PoCi   the  glass  containing  boron, 
and  the  glass  containing  fluorine,  after  each  had  been  in 
solution  for  100  hours.   There  are  three  peaks  in  the  wave- 
number  region  500-650  cm    and  the  peak  at  600  cm   has  the 
greatest  intensity  for  the  glass  containing  fluorine.   The 
spectra  of  the  other  two  compositions  have  only  two  peaks  in 
this  region  and  the  peak  at  560  cm    is  dominant.   In  addi- 
tion, the  main  peak  at  1,035  cm    is  sharper  and  more  intense 
for  the  glass  with  fluorine  than  for  either  of  the  other  two 
compos  itions . 

Infrared  reflection  spectra  of  the  glass  containing 
boron  (which  had  been  exposed  for  1,500  hours)  and  reagent 
grade  hydroxy apatite  are  shown  in  Figure  23.   The  two  spectra 
are  very  similar,  the  main  differences  being  the  lack  of  defi- 
nition of  the  shoulder  at  1,085  cm    and  the  broadness  of  the 
peak  at  1,035  cm    for  the  spectnun  of  the  glass  surface. 

Figure  24  contains  x-ray  diffraction  curves  of  the  glass 
containing  6''6    P^O^  which  was  immersed  for  15,  100,  and  1,500 
hours.   This  series  illustrates  the  gradual  development  of  an 
amorphous  film  into  a  crystalline  product.   Figure  25  illus- 
trates the  diffraction  curve  of  the  glass  containing  boron 
which  had  been  in  solution  for  1,5  00  hours. 


Figure    22.       A   comparison    of   the    infrared    reflection 
spectra    of   the   bioglasses    45S-6%    P2O5 > 
45B5S5    and   45S5F    after   a   corrosion   treat- 
ment   of    100    hours    in    an    aqueous    solution 
buffered   at   pH    7.4    and  maintained   at    37°C, 


69 


45  S  -  6%  P2O5  -  100  HRS.  IN  SOL. 

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1200 

1000 

800                  600 

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1400  1200  1000 


800 


600  400 


1400  1200 


1000  800 

WAVENUMBER  (CM'1) 


600  400 


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76 


Discussion 

The  behavior  of  the  glass  containing  0%  P20^  is  easily 
interpreted  since  the  results  all  point  to  the  development 
o£  a  silica-rich  film  through  a  corrosion  reaction  dominated 
by  selective  leaching.   The  evidence  in  support  of  this 
statement  is : 

(1)  The  maximum  value  of  a  is  .37  (see  Figure  6)  and 
this  occurs  at  an  early  stage  (10  hours).   In  order  for  com- 
plete dissolution  to  occur,  a  must  approach  a  value  of  1  [37], 

(2)  After  reaching  its  maximum  value,  a  rapidly  drops  to 
.3  and  remains  near  this  value  for  over  1,400  hours,  indicat- 
ing no  tendency  for  the  film  to  break  down. 

(3)  Epsilon  (Figure  7)  increases  linearly  with  time  for 
100  hours  and  then  levels  off.   The  rapid  increase  in  e  which 
occurs  during  the  initial  100  hours  indicates  that  a  silica- 
rich  film  is  developing.   Any  tendency  for  film  breakdown 
would  result  in  a  drop  in  the  £  curve.   Clearly,  no  such  ten- 
dency is  observed  throughout  the  entire  1,500  hours  of  expo- 
sure. 

(4)  The  infrared  reflection  spectrum  in  Figure  9a  shows 
immediate  selective  attack  of  the  silicon-nonbridging  oxygen 
peak  (NSX)  and  the  development  of  stretching  (S)  and  rocking 
(R)  peaks  associated  with  pure  vitreous  silica.   After  two 
hours  ,  the  intensity  of  the  entire  spectrum  begins  to  drop 
uniformly.   This  drop  is  due  to  greater  light  scattering  as 
the  surface  roughens.   This  phenomenon  is  unfortunate  because 


77 

it  does  not  enable  one  to  obtain  a  quantitative  estimate  of 
the  surface  composition. 

Sanders  and  Hench  have  shown  that  infrared  reflectances 
are  proportional  to  the  amount  of  species  causing  them  [37]. 
This  relationship  assumes  that  the  surface  is  sufficiently 
smooth  to  produce  predominantly  specular  reflection.   This  is 
not  the  case  with  the  glasses  under  investigation.   However, 
qualitative  interpretation  can  lead  to  information  concerning 
the  extent  of  selective  leaching  from  the  surface.   It  should 
be  pointed  out  that  IRRS  has  a  maximum  depth  penetration  of 
less  than  1  pm  for  silicate  glasses,  and  is  therefore  provid- 
ing information  about  changes  occurring  at  the  surface  of  the 
corrosion  film.   In  this  case  it  can  be  seen  that  a  surface 
film  composed  almost  entirely  of  silica  forms  within  2  hours. 

(5)  The  use  of  energy  dispersive  x-ray  analysis  shows 
that  after  1  hour  in  solution  the  ratio  of  Si/Ca  on  the  glass 
surface  increased  from  .9  to  5.6  (see  Figure  13),  again  demon- 
strating that  the  glass  is  being  selectively  leached,  leaving 
behind  a  silica-rich  film. 

The  influence  of  P^O   content  on  the  corrosion  behavior 
as  seen  in  the  data  is  somewhat  complex.   Referring  to  region 
I  of  Figure  6,  the  initial  change  in  alpha  suggests  that  the 
glass  structure  is  more  uniformly  attacked  as  the  P^O;-  content 
increases.   The  glasses  containing  6  and  12°6    PoOj.  have  alpha 
values  slightly  above  0.5,  indicating  that  a  significant  part 
of  the  corrosion  mechanism  is  total  dissolution.   This  is 
substantiated  by  the  IR  spectra  of  Figure  9.   Referring  to 


the  15-minute  exposures,  the  decrease  in  intensity  of  the  S 
peak  as  the  phosphorus  content  increases  is  a  result  o£ 
preferential  attack  of  the  silicon- oxygen-silicon  bonds.   The 
thickness  of  the  corrosion  film  at  very  early  corrosion  times 
is  less  than  1  ym,  so  the  IR  spectra  are  representative  of 
the  entire  film.   Within  an  hour  the  film  thickness  has  been 
observed  with  scanning  electron  microscopy  to  increase  to 
values  on  the  order  of  5-10  ym  [48].   Then  the  IR  spectra  are 
providing  information  about  the  surface  of  the  corrosion  film. 

The  Si/Ca  ratios  in  Figure  13  of  the  four  glasses  with 
increasing  phosphorus  content  indicate  that  a  silica-rich 
film  has  formed  on  each  of  the  glasses  within  one  hour.   How- 
ever, the  level  of  the  Si/Ca  ratio  on  the  surface  decreases 
as  the  phosphorus  content  increases,  suggesting  that  the  sur- 
face is  more  uniformly  attacked  as  the  phosphorus  content  of 
the  glass  increases.   The  corrosion  films  in  Figure  12  exhibit 
less  surface  roughness  as  the  phosphorus  content  increases  , 
as  would  be  expected  if  the  glass  structure  was  being  uni- 
formly attacked.   Examination  of  the  corroded  glass  surfaces 
with  a  scanning  electron  microscope  equipped  with  an  energy 
dispersive  x-ray  system  leads  to  the  same  conclusion  derived 
from  solution  analysis  of  the  ions  leached  from  the  glass 
structure . 

The  glass  containing  3%  P20^  forms  a  silica-rich  layer 
almost  immediately,  while  the  6  and  12%  P^^^    glasses  show 
preferential  silica  attack  within  the  first  15  minutes  of 
exposure.   This  behavior  is  reversed  within  two  hours  for  the 


79 

glasses  containing  6  and  12°o  P^^S  ^^  ^'^®  intensity  of  the  S 
peak  increases  while  the  intensity  of  the  NSX  peak  is  reduced 
(see  Figure  9),   As  was  discussed  earlier,  light  scattering 
resulting  from  surface  roughness  leads  to  an  intensity  drop 
in  an  IR  spectrum.  The  fact  that  the  intensity  of  the  S  peak 
increases  after  the  initial  drop  indicates  that  a  significant 
amount  of  silica  is  present  on  the  surface. 

The  amount  of  silica  available  for  film  formation  (Figure 
7)  increases  uniformly  witli  time  in  region  I  for  all  four  com- 
positions.  It  is  during  this  period  that  the  silica-rich 
film  forms  on  the  glasses.   A  break  occurs  in  each  of  the 
curves  in  region  II.   This  event  corresponds  to  the  formation 
of  a  calcium  phosphate  film  for  the  three  glasses  containing 
P^O-  and  occurs  earlier  as  the  P^O^.  content  increases. 

Direct  evidence  for  the  existence  of  the  calcium  phos- 
phate film  is  presented  in  Figure  11.   The  series  of  spectra 
show  the  clianges  which  occur  at  the  surface  of  the  glass  con- 
taining 6°6  PoO   when  it  is  exposed  to  an  aqueous  environment. 
A  silica-rich  film  forms  within  2  hours  as  has  already  been 
discussed.   The  phosphorus  peak  has  reappeared  in  the  24-hour 
spectrimiand  the  ratio  of  Si/Ca  has  dropped.   By  1,500  hours 
the  phosphorus  peak  has  continued  to  grow  while  the  silicon 
peak  has  been  drastically  reduced.   Comparison  in  Figure  11  of 
the  respective  ratios  of  Si/Ca,  Si/P,  and  Ca/P  clearly  demon- 
strates the  formation  of  a  calcium  phosphate  rich  layer. 

The  calcium  phosphate  film  is  responsible  for  the  infra- 
red reflection  spectra  which  develop  after  surface  roughening 


80 

causes  the  spectra  of  the  glasses  containing  phosphorus  to 
diminish.   The  new  spectrum  is  very  similar  for  all  the 
glasses  containing  phosphorus  and  it  develops  more  rapidly 
as  the  phosphorus  content  increases.   Figure  lOe  illustrates 
the  spectrum  for  the  glass  with  6  °6  P^O  which  had  been  immersed 
for  1,500  hours.   The  peaks  occur  in  two  regions,  1,045  cm 
and  560  cm   .   Levitt  et^  al_.  have  identified  fundamental  wave- 
numbers  for  the  phosphate  ion  of  hydroxy apatite  in  these  same 

regions  [49].   In  addition,  Nakamoto  [50]  has  predicted  that 

-  3 
the  infrared  active  fundamentals  of  the  PO.   ion  in  aqueous 

solution  are  at  1,080  cm    and  500  cm   .   This  evidence, 
along  with  the  simultaneous  buildup  of  calcium  and  phosphorus 
at  the  surface,  identified  from  Figure  11,  is  the  basis  for 
specifying  the  origin  of  the  new  spectrum  as  a  calcium  phos- 
phate compound.  .  • 

The  details  of  the  calcium  phosphate  compound  film  forma- 
tion are  not  completely  understood.   It  has  been  established 
that  after  10  hours,  phosphorus  which  has  been  leached  into 
solution  precipitates  back  onto  the  glass  surface  (see  Figure 

5)  for  the  compositions  containing  6  and  \1%    P';,0  .   In  addi- 

+  2 
tion,  Ca    release  is  retarded  during  this  same  time  period. 

+  2 
Figure  4  shows  a  leveling  off  in  the  amount  of  Ca    released 

after  10  hours  and  the  effect  is  more  pronounced  as  the  PoO- 
content  of  the  glass  increases.   The  data  points  in  Figure  13 
emphasize  this  concept.   The  ratio  of  Si/Ca  drops  significantly 
with  increasing  PoOp  content  when  the  four  glasses  are  cor- 
roded under  identical  conditions.   The  decrease  indicates 


that  proportionally  less  Ca    is  removed  as  the  phosphorus 
content  o£  the  glass  increases. 

The  formation  of  the  calcium  phosphate  film  influences 
the  corrosion  behavior  of  the  glasses  significantly.   Its 
effect  is  seen  in  region  III  of  Figure  6.   As  the  phosphorus 
content  of  the  glass  increases,  the  a  curves  descend  with 
increasing  negative  slopes,  indicating  selective  leaching  is 
the  controlling  mechanism.   The  solution  data  (see  Figures 
2-4)  show  that  both  the  silicon  and  sodium  release  levels  off 
during  region  III  but  that  the  Ca    release  actually  increases 

after  the  calcium  phosphate  film  is  formed.   This  could  be 

+  2 
due  to  the  excessive  amount  of  Ca   present  in  the  glass 

compositions  as  compared  to  the  P^O^  content.   Once  all  the 
phosphorus  has  been  used  up  in  the  film  formation,  the  remain- 
ing Ca    goes  into  solution.   However,  the  film  acts  as  a 
barrier  to  further  attack  of  the  bulk  glass  structure. 

The  relative  effectiveness  of  the  films  in  isolating  the 
bulk  glass  from  the  aqueous  environment  is  demonstrated  in 
Figure  26.   It  can  be  seen  that  the  time  required  to  override 
the  pH  of  a  buffered  solution  increases  as  tlie  PpOp  content 
increases.   Since  the  pH  increase  results  from  a  sodium- 
proton  exchange  between  the  glass  and  solution  [51],  the 
formation  of  the  calcium  phosphate  film  retards  this  reaction 
and  the  effect  is  more  pronounced  as  the  film  formation  is 
accelerated. 

Now  let  us  turn  our  attention  to  tlie  influence  of  boron 
and  fluorine  additions  on  the  corrosion  behavior  of  the  glass 


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84 

containing  6%  ^o^c-      There  is  a  pronounced  difference  in  the 
protectiveness  of  the  calcium  phosphate  film  which  forms  on 
these  glasses.   Figure  27  demonstrates  the  effect  of  adding 
boron  or  fluorine  to  the  bulk  glass  on  the  time  required  to 
override  the  pH  of  a  buffered  SK)lution.   Obviously,  the  glass 
containing  fluorine  is  much  more  effective  than  either  of  the 
other  two  glasses  in  preventing  an  increase  in  pH  due  to  a 
sodium-proton  exchange.   In  fact,  the  addition  of  boron 
actually  reduces  the  reaction  time  necessary  to  overcome  the 
buffering  capacity  of  the  solution. 

The  reasons  for  the  drastic  difference  in  behavior  are 
not  intuitively  obvious.   Both  the  glass  with  boron  and  the 
composition  containing  fluorine  exhibit  a  behavior  similar  to 
that  of  the  glass  with  6%  ^y^S'      ^^^^    i^ »  initially  there  is 
selective  leaching  of  silica  which  ceases  after  approximately 
15-30  minutes.   Within  the  next -30  minutes  a  silica-rich  film 
is  established,  and  finally  a  calcium  phosphate  film  is  pro- 
duced at  the  silica-rich  film-water  interface  (see  Figures 
20  and  21)  . 

The  key  to  the  variable  corrosion  resistance  appears  to 
be  associated  with  the  calcium  phosphate  films.   Initially, 
they  appear  to  be  amorphous.   Figure  24a  contains  an  x-ray 
diffraction  pattern  of  the  surface  of  the  composition  contain- 
ing 6*^  ^2*^5  ^^hi*^^^  ^^*^  been  in  solution  for  15  hours.   Infrared 
reflection  spectra  of  this  sample  showed  that  a  calcium  phos- 
phate film  was  present  on  the  surface.   The  absence  of  any 
diffraction  peaks  indicates  that  the  film  is  completely 


85 

amorphous.   However,  it  is  possible  that  some  crystalline 
material  is  present  but  not  in  sufficient  quantity  to  pro- 
duce peaks.   A  diffraction  pattern  of  the  same  composition 
after  100  hours  in  solution  shows  peaks  beginning  to  appear 
(Figure  24b).   Figure  24c  is  a  diffraction  pattern  of  the 
glass  containing  6  "o  PtO;.  which  had  been  in  solution  for  1,500 
hours.   The  d  spacings  obtained  from  the  film  show  reasonable 
agreement  with  the  d  spacings  of  carbonate  hydroxyapatite 
(dahllite).   The  values  are  compared  in  Table  2.   There  is 
one  discrepancy  in  the  relative  intensities  and  that  is  for 
the  3.402  d  value.   It  is  the  sharpest  peak  and  has  the  high- 
est intensity  for  the  calcium  phosphate  film,  whereas  it  has 
a  relative  intensity  of  70  for  dahllite.   This  effect  could 
be  accounted  for  if  growth  occurred  along  a  preferential 
direction.   Figure  25  contains  a  diffraction  pattern  of  the 
calcium  phosphate  film  on  the  surface  of  the  glass  containing 
boron  which  has  been  in  solution  for  1,500  hours.   Again 
there  is  reasonably  good  agreement  between  its  d  spacings  and 
those  of  dahllite.   The  relative  intensities  are  also  in  good 
agreement . 

Referring  to  Figure  23,  the  similarity  between  the  infra- 
red reflection  spectrum  of  the  reagent  grade  hydroxyapatite 
and  the  spectrum  of  the  glass  containing  boron  which  had  been 
in  solution  for  1,500  hours  takes  on  added  significance. 
Considering  the  x-ray  diffraction  patterns,  the  infrared 
reflection  spectra  and  the  energy  dispersive  analysis  which 
shows  calcium  and  phosphorus  to  be  the  main  components  on  the 


86 


Table    2 

d-Spacings    Obtained    from    Corrosion    Films 

on    45S-6%    P2O5    and   45B5S5    Glasses    Corroded 

for    1,500    [Irs.       Corresponding    d-Spacings 

of   Dahllite    Are    Included. 


Dahllite 

4 

.  120 

3 

.402 

2 

.  76  8 

2, 

.687 

2, 

,607 

2. 

,232 

1. 

931 

1. 

834 

1. 

721 

4SS-6%     PoOr 
1,500    Ilrs      in    Sol 


3.411 
2  .  769 
2.688 
2.619 
2.268 
1.939 
1.  832 
1.  717 


45B5S5 
1,500  Hrs  in  Sol 


3 

.411 

2 

.  777 

2, 

.697 

2, 

,619 

2. 

,257 

1. 

,931 

1. 

839 

1. 

713 

87 

surface  after  1,500  hours  in  solution  (see  Figure  11),  it 
would  indicate  that  the  crystalline  calcium  phosphate  mate- 
rial which  forms  contains  a  considerable  amount  of  hydroxyapa- 
tite.   It  has  been  stated  by  Korber  and  Tromel  [52]  that  in 
the  system  CaO-P^O^,  hydroxy apatite  will  form  at  temperatures 
up  to  1050°C  if  water  is  not  carefully  excluded. 

It  should  be  pointed  out  that  the  most  synthetic  calcium 
phosphate  precipitates  form  nons toichiometric  crystal  com- 
pounds with  numerous  possible  substitutions  existing,  i.e., 
sodium  for  calcium,  carbonate  for  phosphate,  fluorine  for 
hydroxyls  ,  water  for  hydroxyls.   McConnell  [53]  has  stated  that 
unless  special  precautions  are  taken  it  is  practically  impos- 
sible to  obtain  apatite  crystals  which  do  not  contain  carbon- 
ate groups.   Furthermore,  he  suggests  that  carbonate  substitu- 
tion for  phosphate  groups  can  produce  distortion  in  the  hexa- 
gonal apatite  structure  which  can  lead  to  line  splitting  in 
diffraction  patterns. 

It  thus  seems  likely  that  the  calcium  phosphate  film 
which  forms  at  the  silica-rich  film-water  interface  of  the 
glasses  containing  phosphorus  is  indeed  hydroxyapatite . 
However,  it  almost  surely  deviates  from  s toichiometry  due  to 
substitution  of  carbonate,  sodium  and  possibly  silicon. 

One  explanation  for  the  significant  difference  between 
the  protectiveness  of  the  calcium  phosphate  film  of  the  glass 
containing  fluorine  and  all  of  the  other  compositions  is  that 
the  fluorine  substitutes  for  the  hydroxyl  ions  in  the  apatite 
structure.   It  has  been  reported  that  if  water  containing 


trace    amounts    of   fluorine    is    brought    into    contact   with   hydroxy- 
apatite,    fluorapatite   will    form   as    an    insoluble   product    [54], 
Another   source    [55]    has    stated   that    in    aqueous    systems    con- 
taining  trace    amounts    of   fluorine,    fluorapatite    is    the   most 
stable    calcium  phosphate    compound.      Referring   to   Figure    17,    it 
can  be    seen   that    there    is    a   drastic   drop    in   the   phosphorus 
level    in   solution  between    10    and   100   hours    for   the    glass    con- 
taining   fluorine.      The    level    of   calcium   released   into   solution 
is    also   significantly    lower    after   100   hours    for    the    glass    con- 
taining   fluorine,   when    compared   to   the    data   for   all    other 
glasses    examined    (see    Figure    16). 

The   main    influence    of  boron    is    an    acceleration    of  the 
initial    attack   of   the    glass   network.       Figure    14    illustrates 
that   even   though    the    glass    containing  boron   has    the    least 
amount    of   silica   in    the    bulk    composition,    more    silica    is 
released    into    solution   than    is    released    from   the    glass    con- 
taining  6%    PoOr    or   the    glass   with    fluorine.      This    effect    is 
thought    to  be    due    to    a  weakening    of   the    three-dimensional 
silica  network    due    to    the   presence    of   the   boron    atoms.       Boron 
can   exhibit   either   three-fold   or    four-fold   coordination.       It 
has   been   reported    [56]    that    at   high    temperatures,    boron   pres- 
ent   in  borosilicate    glasses    exhibits    three-fold    coordinati- 
which    changes    to    four-fold   at    lower   temperatures.      However, 
during   the    cooling   process    there    is    not    sufficient    time    for 
complete    reordering   and   some    of   the   boron   remains    in    three- 
fold  coordination.       It    is    the   presence    of   the   boron    atoms 
with    three-fold   coordination  which   produce   weak   regions    in 


.on 


89 

the  glass  network.   Aqueous  solutions  attack  these  areas, 
releasing  substantial  amounts  of  boron  and  sodium. 

A  similar  type  of  behavior  could  account  for  the  observed 
surface  reactions  of  the  glass  containing  boron.   The  pres- 
ence of  three-fold  coordinated  boron  atoms  lead  to  an  accel- 
erated release  of  sodium  and  boron  atoms.   This  would  pro- 
duce a  more  rapid  overriding  of  a  buffered  solution  which 
has  been  observed  (see  Figure  27).   Release  of  silica  would 
also  be  accelerated  due  to  the  increased  basicity  of  the  solu- 
tion.  The  data  in  Figure  18  substantiate  this  hypothesis. 
The  addition  of  boron  to  the  glass  containing  6°6  P-^O   results 
in  an  increase  in  the  initial  alpha  values ,  which  is  a  sign 
that  the  extent  of  total  dissolution  is  increasing.   It 
should  be  noted  that  this  event  is  only  temporary  as  a  silica- 
rich  film  is  established  within  1  hour.   Tlie  epsilon  curve  of 
Figure  19  shows  an  increase  in  magnitude  of  e  for  the  glass 
containing  boron  which  is  greater  than  the  glass  containing 
6%  PyOr,    indicating  there  is  more  silica  available  for  film 
formation . 

Conclusions 


In  summary,  the  following  facts  have  been  established: 
(1)  The  glass  containing  0 -d  Pt'^c  forms  a  silica-rich 
film  which  protects  the  glass  throughout  1,500  hours  of  expo- 
sure . 


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(2)  The  glasses  containing  phosphorus  also  form  silica- 
rich  films.   However,  in  the  case  of  the  glasses  containing 
6  and  12%  phosphorus,  the  silica-rich  film  formation  is  pre- 
ceded by  a  short  period  (15-30  minutes)  of  selective  silica 
attack.  • 

(3)  After  the  silica-rich  film  formation,  the  phosphorus 
containing  glasses  form  a  calcium  phosphate  film  at  the 
silica  film-water  interface.   The  rate  of  formation  of  the 
calcium  phosphate  film  is  accelerated  as  the  amount  of  phos- 
phorus in  the  bulk  glass  composition  is  increased. 

(4)  Although  the  calcium  phosphate  film  appears  to  be 
amorphous  initially,  it  crystallizes  with  time  into  an  apa- 
tite structure. 

(5)  The  calcium  phosphate  film  is  more  effective  than 
the  silica-rich  film  in  isolating  the  glass  from  its  aqueous 
environment. 

(6)  The  addition  of  fluorine  to  the  glass  containing 
6%  PoOr  significantly  increases  the  resistance  of  the  glass 
to  aqueous  attack. 

(J)  The  addition  of  boron  to  the  glass  containing  6% 
PpO^  accelerates  the  initial  dissolution  process  in  an  aqueous 
solution . 


CHAPTER    III 

AUGER   SPECTROSCOPIC   ANALYSIS   OF 
BIOGLASS    CORROSION    FILMS 


Introduction 

Auger  electron    spectroscopy  has    been   employed   to    further 
characterize    the    corrosion    films   which    form   on    a   series    of 
bioglasses.      An    investigation   by   Clark    and  Hench    [48]    has 
established    that   when    exposed    to    an    aqueous    environment,    a 
silica-rich    film    forms    on    the    glasses   within    two   hours.      A 
second    film    composed   primarily    of    calcium    and   phosphate    is 
produced    at    the    silica    film-water    interface.       This    second 
film   is    produced    only   when   phosphorus    is    contained    in    the 
glass    composition    and   the    rate    of    formation    is    related   to    the 
amount   of  phosphorus    in    the   bulk    glass.       IRRS,    EDXA,    and   X-ray 
diffraction    confirmed   that    the    film   crystallized   into    an    apa- 
tite   structure   with    time.      Auger   electron   spectroscopy   has 
been    utilized   to    obtain    detailed    chemical    profiles    of    the 
corrosion    films    in  hopes    of   elucidating    the   mechanism   of   film 
formation. 

Theory 

The  technique  involves  bombarding  the  sample  surface  with 
a  beam  of  monoenergetic  electrons.   A  series  of  interactions 

93 


94 

leads  to  the  release  of  electrons  which  were  contained  in  the 
electronic  structure  of  the  surface  atoms.   Figure  28  illus- 
trates such  a  series  of  interactions.   Impinging  electrons 
from  the  beam  create  a  vacancy  in  the  K  shell.   An  electron 
from  one  L  shell  then  cascades  back  into  the  empty  slot  in 
the  K  shell.   In  the  process,  sufficient  energy  is  available 
for  the  ejection  of  an  electron  from  another  L  level.   This 
process  is  termed  an  Auger  transition  and  the  electron  with 
an  energy  characteristic  of  the  atom  from  which  it  was 
elected  is  called  an  Auger  electron.   The  Auger  electrons 
produce  peaks  in  the  secondary  electron  energy  spectrum  and 
thus  by  monitoring  the  energy  distribution  due  to  Auger  elec- 
trons, it  is  possible  to  identify  the  atoms  producing  them. 
In  actual  practice,  the  derivative  of  the  energy  spectrum  is 
taken,  which  enhances  the  Auger  peaks  and  suppresses  the 
background  present  in  the  secondary  electron  distribution 
[57].   Due  to  a  short  mean  free  path,  Auger  electrons  have  a 
maximum  escape  depth  of  50  A,  making  this  a  truly  surface 
sensitive  process.   In  addition  to  atom  identification,  it  is 
possible  to  relate  the  amplitude  of  the  Auger  peaks  to  the 
concentration  of  the  atoms  producing  them. 

A  complementary  process  of  Argon  ion  bombardment  removes 
surface  atoms  a  layer  at  a  time.   By  simultaneously  ion  mil- 
ling the  surface  and  measuring  Auger  spectra  it  is  possible 
to  obtain  a  chemical  profile  of  the  structure. 

The  raw  data  directly  observed  are  the  changes  in  peak 
height  with  ion  milling  time.   In  order  to  obtain  quantitative 


Figure    28.      X-ray   energy    level    diagram   depicting   a 
KL-.L„    Auger    transition. 


96 


AUGER        DE-EXCITATION 


KL^L2  ^^iV  Electron 


lence/  Band 


initial 
ionization 


97 

information  about  the  amount  of  atoms  present  at  the  surface, 
the  differences  in  Auger  transition  probabilities  for  differ- 
ent atoms  must  be  considered.   Factors  contributing  to  these 
differences  are  the  influence  of  the  environment  on  an  atom's 
electronic  structure  as  well  as  the  distribution  of  atoms 
within  the  volume  of  material  producing  the  detected  Auger 
electrons. 

To  overcome  this  problem,  sensitivity  factors  were  deter- 
mined by  a  recently  developed  process  [58],   These  factors 
normalize  the  Auger  peaks,  enabling  one  to  make  a  quantitative 
comparison  of  one  component  with  respect  to  another.   The 
sensitivity  factors  were  obtained  by  analyzing  Auger  spectra 
of  uncorroded  glasses  which  had  been  ion  milled  for  long 
periods  of  time  to  expose  the  bulk  structure,  and  comparing 
these  data  to  the  known  glass  composition.   Modifying  the  raw 
data  with  the  sensitivity  factors  allows  one  to  obtain  a  mea- 
sure of  relative  atomic  percent  versus  ion  milling  time. 

By  assuming  that  the  cations  are  present  as  specific  com- 
pounds with  oxygen,  i.e.,  SiO^  ,  CaO,  P^^";  '  ^^®  relative  atomic 
percent  data  can  be  altered  to  provide  a  measure  of  mole  per- 
cent versus  ion  milling  time.   There  was  usually  an  excess  of 
oxygen  near  the  surface  which  was  unaccounted  for.   The  extra 
oxygen  atoms  are  probably  associated  with  hydrogen  atoms 
(which  cannot  be  detected  with  AES)  as  water  molecules. 
Although  approximations  are  involved  in  determining  the  amount 
of  species  present,  the  observed  changes  in  peak  height  with 
ion  milling  time  correspond  to  an  increase  or  decrease  in  the 


amount  of  species  at  the  surface  and  are  unaffected  by  the 
approximations. 

Experimental  Procedure 

The  four  glass  compositions  selected  for  investigation 
are  listed  in  Table  3.   The  glasses  were  prepared  from  reagent 
grade  sodium  carbonate,  reagent  grade  calcium  carbonate, 
reagent  grade  phosphorus  pentoxide,  and  5  ym  silica.   Pre- 
mixed  batches  were  melted  in  covered  Pt  crucibles  in  a  tem- 
perature range  of  1250  to  1350°C  for  24  hours.   Samples  were 
cast  in  a  steel  mold  and  annealed  at  450°C  for  4  to  6  hours. 

Bulk  samples  of  each  composition  were  prepared  by  wet 
grinding  with  180,  320,  and  600  grit  silicon  carbide  paper. 
After  a  final  dry  grinding  with  600  grit  silicon  carbide 
paper,  samples  were  immersed  in  200  ml  of  aqueous  solution 
buffered  at  a  pH  of  7.4  (trishydroxymethyl  aminomethane 
buffer).   Temperature  was  maintained  at  37°C,  and  all  sample 
solutions  were  maintained  in  a  static  state.   Samples  of  each 
of  the  four  compositions  were  immersed  in  buffered  aqueous 
solution  for  one  hour.   In  addition,  samples  of  the  glass 
containing  6%  ^2'^5  ^^^^  exposed  to  the  buffered  aqueous  solu- 
tion for  10,  20,  30,  40,  50,  and  60  minutes. 

The  samples  were  placed  in  a  stainless  steel  vacuum 
chamber  maintained  at  a  background  pressure  of  1  x  10"   Torr. 
To  prevent  destruction  of  the  corrosion  films,  the  beam  cur- 
rent was  held  at  a  low  value  (5-10  ya)  and  was  slightly 


99 


•     Table    3 

Bioglass    Compositions    Selected    for 
Auger   Spectroscopic   Analysis 


45S-05„    1 

-2°5 

45 

Wt.''6 

SiO, 

24. 

5   wt. 

,  %    CaO 

30. 

5   wt. 

,  %    Na20 

45S-6"6    ] 

^2^5 

45 

wt .  % 

SiO^ 

24, 

5    wt 

.  -6    CaO 

24. 

5    wt 

.%    Na20 

6   wt."o    P2O5 


45S-5I    P-,0 


45    wt 


SiO 


2  4.5    wt. %    CaO 

2  7.5    wt.%    Na20 

3  wt. %    ?^0^ 


45S-12°6    \\0, 


45 

wt.  % 

SiO, 

24. 

.5    wt. 

,  %    CaO 

18, 

,5   wt, 

,  ?6    Na20 

12 

wt.  % 

P2O5 

100 

defocused.   Previous  attempts  to  obtain  spectra  with  a  beam 
current  of  75-100  Ma  resulted  in  complete  degradation  of  the 
films.   The  beam  energy  was  3  KV  for  the  series  of  samples 
corroded  for  one  hour  and  2  KV  for  the  10-60  minute  exposures 
of  the  glass  containing  61  ^y^c-      The  angle  of  incidence  of 
the  electron  beam  was  kept  at  45°  to  prevent  unstable  charg- 
ing on  the  surface.   The  energies  of  the  emitted  Auger  elec- 
trons \Nrere  measured  with  a  cylindrical  mirror  electron  analy- 
zer. 

Ion  bombardment  of  the  sample  surface  with  2  KV  Argon 
ions  was  employed  to  remove  the  outermost  atoms.   As  discussed 
in  the  previous  section,  the  concurrent  use  of  milling  and  AES 
produces  a  chemical  profile  of  the  corrosion  films. 

Profiles  were  determined  for  each  of  the  four  composi- 
tions corroded  for  one  hour.  Two  silicon  peaks  can  be  seen 
in  the  Auger  spectra  of  Figure  30.  It  was  observed  that  the 
low  energy  silicon  peak  (78  eV)  changed  shape  as  the  sample 
was  ion  milled.  The  correlation  between  peak  size  and  atom 
concentration  does  not  hold  if  the  peak  shape  varies.  As  a 
result,  the  high  energy  silicon  peak  (1,630  eV)  was  measured 
for  the  silicon  profiles. 

A  recording  profilometer  with  a  sensitivity  of  .02  ym  was 
employed  to  calibrate  the  ion  milling  rate.   Figure  29  con- 
tains the  type  of  plot  generated  by  the  profilometer.   Using 
the  value  obtained  and  assuming  a  uniform  milling  rate,  cal- 
culations were  made  to  convert  ion  milling  time  to  depth, 
yielding  an  estimate  of  the  corrosion  film  thickness. 


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Ion    milling  was    not    employed   on    the    series    of   samples 
corroded    at    ten-minute    intervals,    as    only   Auger    spectra   o£ 
the    surface   were    taken.       An    attempt   was    made    to   measure    a 
layer    as    thin    as    possible.       Since    the    electrons    wliich   produce 
the    low   energy    silicon    peak   have    an    escape    depth    (^8    A)    about 

O 

one-fourth    that    of   the    high    energy   peak    (^30    A),    the   magni- 
tude   of    the    low   energy   peak   was    monitored.       The    lower   beam 
energy    (2    KV]    was    used    for    these    samples    to   minimize    the 
thickness    of   the    detected   volume    and   to   prevent    radiation 
damage    which    can    lead    to    splitting    of    the    low    energy    silicon 
peak . 

Results 

Figure  30  shows  Auger  spectra  obtained  at  three  differ- 
ent ion  milling  times  for  the  glass  containing  6%  ^i^z    which 
was  corroded  for  one  hour.   The  location  of  the  peaks  on  the 
abscissa  enables  one  to  identify  the  atoms  producing  them.   As 
was  discussed  earlier,  changes  in  peak  height  are   caused  by 
an  increase  or  decrease  in  the  amount  of  element  in  the  sur- 
face layer.   These  changes  are  most  pronounced  for  the  phos- 
phorus and  calcium  peaks  in  Figure  30.   Plotting  the  peak 
magnitudes  versus  ion  milling  time  produces  a  chemical  profile 
as  is  seen  in  Figure  31. 

Features  of  importance  are  the  buildup  of  phosphorus  and 
calcium  at  the  surface,  followed  by  a  region  in  which  the 
oxygen,  calcium,  and  phosphorus  levels  fall  off  drastically, 


Figure    30.      Typical   Auger   spectra    for   three    depths    of 
ion   milling   of   a   45S-6%    P2O5   bioglass 
corroded   one   hour    at    37°C    and  pH   =    7.4. 


105 


.X4 


i^ 


Ca 


t=3min 


dN(E) 
dE 


X4 


Bulk 


Glati 


1000 


2000 


Electron    Energy,  eV 


Figure    31.      Corrosion    film  profile   produced  by 
plotting  peak   magnitudes    versus    ion 
milling   time    for   a   45S-6I    P2O5   bioglass 
corroded   one   hour    at    37°C    and  pH   =    7.4. 


107 


Corrosion-Film   l^rofile 


Ion  Milling  Time,min. 


108 


and  finally  a  buildup  in  the  oxygen,  calcium  and  phosphorus 
levels  to  values  characteristic  of  the  uncorroded  glass. 
Modifying  the  raw  data  with  the  sensitivity  factors  and  con- 
verting ion  milling  time  to  depth  of  milling  produces  a  semi- 
quantitative chemical  profile  of  the  corrosion  film.   Figure 
32  illustrates  the  results  of  this  process  for  the  glass  con- 
taining 6%  PoO;^  which  was  corroded  for  one  hour.   When  com- 
paring Figures  31  and  32  it  is  important  to  note  that, 
although  the  magnitudes  of  the  elements  have  been  altered 
with  respect  to  each  other,  the  changes  observed  with  milling 
time  or  depth  of  milling  have  been  maintained.   Ion  milling 
through  the  corrosion  films  into  the  bulk  glass  was  achieved 
only  for  the  glass  containing  6%  ^o'^c.    (Figure  32).   The  thick- 
ness of  the  silica-rich  film  is  on  tlae  order  of  2.0-2.5  ym, 
while  the  outermost  film  rich  in  calcium  and  phosphorus  is 
only  0,5  ym  thick. 

Figure  33  is  the  result  of  converting  atomic  percent  of 
surface  species  to  mole  percent.   This  final  adjustment  of 
the  data  can  only  be  applied  for  the  corrosion  films,  because 
the  sodium  has  been  leached  out.   Since  the  bulk  glass  con- 
tains a  significant  amount  of  sodium  which  is  not  detected 
with  AES,  it  would  be  very  difficult  to  accurately  compute 
mole  percentages  in  the  region  of  uncorroded  glass. 

The  absence  of  sodium  which  will  be  seen  in  all  of  the 
chemical  profiles  is  not  unexpected.   It  has  been  reported  by 
several  investigators  that  leaching  of  alkali  is  one  of  the 
initial  steps  in  the  corrosion  of  silicate  glasses  in  aqueous 


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solution  [59].   In  spite  of  these  findings,  one  factor  which 
had  to  be  considered  is  the  difficulty  in  detecting  the  pres- 
ence of  sodium  with  AES.   Previous  work  [60]  has  suggested 
that  electrostatic  conditions  produced  by  electron  bombard- 
ment cause  the  extremely  mobile  sodium  atoms  to  migrate  out 
of  the  area  of  analysis.   Another  possibility  is  that  the 
Argon  ion  milling  process   preferentially  removes  the  sodium. 
For  these  reasons  two  samples  of  the  glass  containing  6%    PoOr 
were  examined  with  Electron  Spectroscopy  for  Chemical  Analysis 
(ESCA) .   This  technique  involves  bombarding  the  surface  with 
a  beam  of  x-rays  and  detecting  the  ejected  photoelectrons . 
Information  on  composition  and  chemical  binding  can  be  ob- 
tained from  this  process.   By  examining  a  sample  which  had 
been  corroded  for  one  hour  along  with  an  uncorroded  sample, 
the  absence  of  sodium  in  the  corrosion  films  was  shown  to  be 
real  and  not  an  artifact  of  AES.'   Figure  34  compares  the 
sodium,  phosphorus,  and  silicon  peaks  for  the  uncorroded  and 
corroded  samples  using  ESCA  or  photoelectron  spectroscopy. 
Chemical  profiles  of  the  glasses  containing  0,  3,  and 
121  PoOq  are  shown  in  Figures  35,  36,  and  37.   They  were 
determined  by  the  same  technique  previously  described  for  the 
glass  containing  6%  ^2*^5 "   Note  in  Figure  36  that  the  F2*^5 
level  is  intensified  near  the  surface  but  the  CaO  level  remains 
relatively  constant  and  even  drops  within  .05  ym  of  the  sur- 
face.  Immediately  underlying  the  phosphorus -enriched  region 
is  a  silica-rich  film.   The  profiles  of  the  glasses  contain- 
ing 6  and  121  P„0^  (Figures  33  and  37)  both  contain  areas  of 


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Figure  35.   Chemical  profile  expressed  in  mole  percent 
of  a  45S-O1;  P2O5  bioglass  corroded  one 
hour  at  37°C  and  pH  =  7.  4. 


Relative 

Mole 

Percent 


117 


45S-0%  P2O5 


SiO. 


'2V 


CaO 


1.0  1.2 


Depth    From     Surface     [**  mj 


Figure  36.   Chemical  profile  expressed  in  mole  percent 
of  a  45S-3"o  P2O5  bioglass  corroded  one 
hour  at  37°C  and  pH  =  7.4. 


45S-3%  P2O5 


119 


SiO 


2^L 


60 


Relative 
Mole  40 

Percent 


J I L 


III  III I L 


Depth     From    Surface  L^^nJ 


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122 


P  0   and  CaO  enrichment  near  the  surface  with  silica-rich 
regions  below  them.   The  calcium-phosphorus  -  rich  film  of  the 
glass  containing  12%  ^7*^1;  ^^  larger  than  that  of  the  glass 
containing  6°s  Po^S'  ^ 

Figure  38  presents  the  raw  data  from  the  Auger  spectra 
of  the  sample  corroded  at  10-minute  intervals.   The  silicon 
peak  was  not  detected  after  20  minutes  of  corrosion,  whereas 
the  Ca  and  P  levels  remained  above  their  uncorroded  values 
for  the  entire  60  minutes. 

Discussion 

The  profiles  of  Figures  33  and  35-37  clearly  show  the 
existence  of  silica-rich  films  for  all  four  glasses.   Further- 
more, as  the  phosphorus  content  of  the  glass  increases,  a 
calcium  phosphate  film  of  increasing  thickness  overlaps  the 
silica-rich  film. 

The  profile  of  Figure  36  indicates  that  there  is  a  mini- 
mum phosphorus  level  which  must  be  reached  near  the  surface 
before  the  calcium  begins  to  buildup.   This  level  should 
depend  on  the  phosphorus  content  of  the  uncorroded  glass  as 
well  as  the  length  of  the  corrosion  treatment.   In  the  case 
of  the  glass  containing  3%  PoOr  there  is  not  a  sufficient 
amount  of  P^Op  to  initiate  the  calcium  buildup  within  one 
hour.   Previous  work  [48]  has  shown  that  the  calcium  phosphate 
film  will  form  at  the  surface  of  the  glass  containing  31  PoOq 
with  time. 


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124 


c^  5  "  <o  ^  S 

(s;!un-qje)}qB!8H   >je8d -o;- )|ead     JeBnv 


125 


The  results  shown  in  Figure  38  point  to  the  formation 
of  a  thin  surface  layer  (10-15  X)  rich  in  calcium  and  phos- 
phorus.  This  layer  is  established  within  20  minutes  of  cor- 
rosion time  during  which  silicon  is  preferentially  removed. 
This  thin  calcium  phosphorus  film  is  present  on  the  surface 
during  the  time  when  the  silica-rich  layer  is  forming  beneath 
it.   In  fact,  the  change  from  selective  silica  leaching  to 
the  formation  of  the  silica-rich  film  coincides  with  the  time 
when  the  thin  calcium  phosphorus  layer  has  formed.   The  evi- 
dence indicates  that  the  thin  calcium  phosphorus  film  prevents 
further  preferential  silica  removal,  but  allows  the  other  com- 
ponents of  the  bulk  glass  composition  to  be  continually 
leached.   Once  a  sufficient  amount  of  calcium  and  phosphate 
has  been  leached  into  solution  the  thin  calcium  phosphate 
film  serves  as  a  nucleation  site  for  the  formation  of  the 
calcium  phosphate  layer  which  eventually  crystallizes  into 
an  apatite  structure.   One  point  which  is  not  clear  is  whether 
the  silica-rich  film  formation  which  is  produced  only  after 
the  thin  calcium  phosphate  layer  has  formed,  plays  a  role  in 
the  growth  and  crystallization  of  the  calcium  phosphate  film. 

These  results  are  in  complete  agreement  with  those  pre- 
sented in  the  previous  chapter,  and  add  some  additional  in- 
sight into  the  sequence  of  steps  involved  in  the  corrosion 
process.   The  following  series  of  reactions  are  now  known  to 
occur  when  the  glass  containing  6%  P^Or  is  placed  in  an 
aqueous  environment  buffered  at  a  pH  of  7.4  and  maintained  at 
37°C: 


126 

(1)  Within   the    first    15-30   minutes    silica   is    preferen- 
tially   leached. 

(2)  During   this    same    time    a   thin    layer   rich    in    calcium 
and  phosphorus    is    established    at    the    surface    (10-15    A   thick). 

(3)  Once    the    thin    calcium-phosphorus    layer  has    formed, 
the   preferential    silica   attack    ceases    and   a   silica-rich 
layer,    2-3    ym   thick,    is    formed  within   one   hour. 

(4)  After   the    silica-rich    layer  has    formed   and   there    is 
sufficient    calcium   and  phosphate    in    solution   the    thin    calcium 
phosphate    layer  begins    to    grow.       It   was    reported   in   the   pre- 
vious   chapter   that    the    calcium  phosphate    film   formed   at    the 
silica-rich    film-water    interface.      The    techniques   which  were 
used  to    characterize    the    corrosion   process   were   not    suffi- 
ciently  sensitive    to    detect    the   presence    of   the    thin    calcium 
phosphate    film  which    forms    initially.       Only   through    the   use 
of  Auger   Electron    Spectroscopy  w.as    the    detection   of   this    thin 
film  possible. 

(5)  The    calcium  phosphate    film   crystallizes    into   an   apa- 
tite   structure   with    time. 

This    sequence    of   steps    can   be    explained    through   the 
following   mechanism.      Phosphorus    is    a  network    former  which 
exists    in    four-fold   coordination.      Due    to    the    +5    charge    of 
the   phosphorus    atom  one    of   the    phosphorus    oxygen  bonds    must 
exist    as    a   double   bond.      McMillan   has    stated   that    the    exis- 
tence   of   the    double   bond   in   the   phosphorus    tetrahedra    leads 
to    conditions   which   promote   separation   of   the   phosphate    groups 
from   the    silica  network.       Furthermore,    he    states    that    it  would 


127 

be  probable  for  the  P^O-  to  be  associated  with  alkali  or 
alkaline  earth  oxides  present  in  the  glass  composition  [61]. 
Tomozawa  has  reported  that  ^n^r    additions  to  sodium  silicate 
and  lithium  silicate  glasses  promote  phase  separation  by 
widening  the  immis cibility  boundary  and  accelerating  the 
kinetics  [62].   The  influence  on  the  immiscibility  boundary 

is  related  to  the  relative  magnitude  of  the  cationic  field 

+  4     +5 
strength  with  respect  to  that  of  Si   .   P   ,  which  has  a 

2  2 

larger  cationic  field  strength  [Z/a  (P)  =  1.91,  Z/a  (Si)  = 

1.58]  than  Si,  was  shown  to  promote  phase  separation  while 

+  4       +4 
Ti    and  Zr   ,  which  have  smaller  field  strengths  than  Si, 

were  both  found  to  suppress  phase  separation  in  the  soda 
silica  system  [62].   Although  this  effect  was  only  substanti- 
ated for  simple  binary  systems,  Tomozawa  felt  that  the  chances 
for  this  relation  to  hold  in  more  complex  silicate  glasses 
were  quite  possible. 

Based  on  these  findings,  it  seems  likely  that  the  PoOr 
additions  to  the  soda- lime -sili ca  glass  promote  a  tendency 
towards  phase  separation  and,  in  the  process,  disrupt  the 
silicate  phase  by  tying  up  some  of  the  calcium  from  the 
ternary  phase.   This  would  have  the  effect  of  reducing  the 
corrosion  resistance  of  the  silicate  phase  as  calcium  addi- 
tions have  been  shown  to  increase  the  durability  of  soda 
silicate  glasses  [63].   Evidence  for  phase  separation  of  the 
glass  containing  61  P^Or  was  presented  by  Hench  et_   a_l.  [27]. 
A  scanning  electron  micrograph  showed  a  second  phase  which 
existed  as  droplets,  and  was  thought  to  be  tlie  phosphorus- 
rich  phase. 


128 

The  net  result  of  this  situation  would  be  that  the  soda 
silica  phase  would  be  preferentially  attacked  by  the  alkaline 
aqueous  solution.   This  effect  would  be  enhanced  as  additional 
phosphorus  tied  up  an  increasing  amount  of  calcium.   As  the 
silicate  phase  is  attacked,  a  surface  layer  rich  in  calcium 
and  phosphate  would  be  produced  which  would  then  shield  the 
remaining  silicate  phase  from  further  network  breakdown. 
Diffusion  of  Ca    and  Na    into  solution  would  still  be  pos- 
sible, thus  leading  to  the  formation  of  a  silica-rich  layer 
under  the  calcium  phosphate  layer,   Wien  sufficient  phosphate 
and  calcium  have  been  released  into  solution,  a  reaction 
between  these  two  components  and  water  would  cause  the  calcium 
phosphate  layer  to  grow  and  eventually  crystallize  into  the 
apatite  structure. 

Reactions  of  this  type  have  been  cited  in  the  literature. 
Weyl  has  postulated  that  phosphate  opacification  in  soda-lime 
silica  glasses  is  produced  by  the  formation  of  apatite  crys- 
tals [64].   The  crystal  formation  occurs  when  calcium  and 
phosphorus  react  with  water  in  the  glass  melt.   It  was  also 
reported  that  the  reaction  of  calcium  and  phosphorus  with 
moisture  in  the  atmosphere  can  lead  to  apatite  formation  at 
the  glass  surface,  producing  surface  roughness  and  brittleness 
of  the  phosphate  opacified  glass  [64]. 


129 

Conclusions 

1.  Chemical   profiles   have   been   measured  with   Auger 
Electron    Spectroscopy    and   ion  beam  milling  which    define    the 
silica-rich    and   calcium  phosphate    corrosion    layers. 

2.  IVhen    the   bioglasses    are    corroded   under   identical 
conditions,    the    thickness    of   the    calcium  phosphate    layer 
increases    as    the   phosphorus    content    of   the   bullc    glass    compo- 
sition   increases. 

3.  There    is    a   minimum  phosphorus    level   which    must   be 
reached  near   the    surface   before    the    calcium  begins    to  build  up 

o 

4.  A  thin   surface    layer    ("^10-15    A)    rich    in    calcium   and 
phosphate    forms    during    the    initial    15    minutes    of    corrosion    of 
the    45S-6°6    PoO,.    bioglass.       The    data   indicate    that    the    thin 
calcium  phosphate    layer   initiates    the    formation    of   the    silica- 
rich    layer   and  serves    as    the   nucleation   site    for   growth    of 
the    calcium  phosphate    layer   once    sufficient    calcium   and  phos- 
phorus  have   been    leached   into   solution. 


CHAPTER    IV 

THE    INFLUENCE    OF    SURFACE    CHEMISTRY 
ON    IMPLANT    INTERFACE    HISTOLOGY 


Introduction 

A  series    of  bioglasses   with   variable   phosphorus    content 
have   been    implanted   in    rat    femurs    and   their   response   has    been 
related   to    the   previously    defined   invitro    chemical   behavior. 
In   previous    invivo    studies   bioglass    implants   were    treated   in 
a   conditioning   solution  prior   to   implantation.      The    influence 
of   this   process    on    the    structure    of   the   bioglass    surface   has 
been    investigated.       Infrared   reflection    spectroscopy    and 
scanning   electron   microscopy  with   energy    dispersive    x-ray 
analysis   have   been   utilized   to    characterize    the    surface 
changes   produced  by    the    conditioning   solution.      Light   micros- 
copy   and   transmission   electron   microscopy  were    employed  to 
examine   histological    sections    of   the    glass-bone    tissue    inter- 
face .  .  . 

Experimental    Procedure 

Bioglass    compositions    1-4    (see   Table    4)    were    selected   to 
study    the    influence    of  phosphorus    additions    on    the   behavior 
of  bioglass    implants.      Samples   were   prepared   under   identical 
conditions    employed    for   the    invitro    studies    (see   page    11). 

130 


Table    4 

Bioglass    Compositions    Implanted 
in    Rat    Tibiae 


131 


1. 


45S-0?6    F\0^ 


45   wt. %    SiO 
2  4.5   wt 
30.5   wt 


2 
CaO 


Na20 


45S-6°5    P-,0^ 


45   wt. %    SiO 
24. 5   wt 
2  4.5    wt 
6   wt 


2 
CaO 


Na20 


^2^5 


45S-3I    P,0, 


45 

wt.% 

Si02 

24 

.5 

wt , 

.^0    CaO 

27 

.5 

wt, 

.%    Na   0 

3   wt. 

.i    P^Oj 

4. 


5S-12^o    P^O^ 


45  wt.% 
24.5  wt 
18. 5    wt 


SiO, 


CaO 
Na20 


12    wt.%    P2OP 


132 

One    series    containing    the    glasses   with   0  ^o    and   61    V^O^   was    gas 
sterilized   and  soaked   in    conditioning   solution    for    72   hours. 
Samples    of  each    of    these    two  ^compositions    were    subjected   to 
IRRS    and    SEM    analysis    after   gas    sterilization,    24,    48    and    72 
hours    in    the    conditioning    solution. 

A  second   series   was    gas    sterilized   and   soaked   in    condi- 
tioning  solution    for    72   hours   before    implantation.      The    con- 
ditioning  solution    contains    Eagles    MEM    (Minimum  Essential 
Medium)    and  Earle's   balanced   salt    solution,    10°o    fetal    calf 
serum,    and    10''o    newborn    calf   serum    [65]. 

Samples    of  bioglass    5    mm  by    5   mm  by    1   mm  were   placed   in 
defects    produced   in    the    metaphysis    of    the    tibia    just    distal 
to   the    epyphyseal   plate    of   Sprague    Dawley   male    rats.      The 
limbs   were   not    immobilized   and   the    animals   were    s acrif iced   at 
3    and    8   weeks. 

The    tibiae   were    dissected   clean   of   all    soft    tissues    and 
the    area   of  bone    surrounding    the   bioglass   was    cut    into    1   mm 
thick    sections   with  bone    on   either   side    of   the    glass.      The 
slices    of  bone    and    glass    were    immediately   placed   in    cold 
cacodylate   buffered   gluteraldehyde ,    fixed    for   two   hours    and 
then  washed  with    fresh    cold  buffer.      The    tissue    sections   were 
then   placed    in    2%    osmium    tetraoxide    collidine   buffered    at    a 
dH    of    7.4    and    fixed    for   an    additional    hour.       After   a    final 
wash  with    additional   buffer,    the   blocks   were    dehydrated   in 
■graded    alcohols    and   embedded    in    Epon    812.       Sections    were    pre- 
pared  on    a   Porter-Blum   MT-2    ultra   microtome.       Thick    sections 
(1    ym)    were    cut   with    glass   knives,    stained   with    Richardson's 


133 

methylene  blue  azure  II  stain  and  examined  with  a  light 
microscope.   A  diamond  knife  was  used  to  cut  thin  sections 
(600  A  thick) .   Prior  to  TEM  analysis  the  thin  sections  were 
stained  with  saturated  fresh  alcoholic  uranyl  acetate  and 
lead  citrate  [66].   All  TEM  sections  were  examined  with  a 
Hitachi  HU  IIC  electron  microscope. 

Results  and  Discussion 

Table  5  illustrates  the  time  dependent  change  in  the 
surface  ratios  of  Si/Ca  and  Ca/P  for  the  glasses  containing 
0  and  6%    P7O1.  during  the  conditioning  treatment.   These  ratios 
were  obtained  with  a  scanning  electron  microscope  equipped 
with  an  energy  dispersive  x-ray  analysis  system.   X-rays  pro- 
duced as  a  result  of  the  electron  beam  striking  the  sample 
surface  are  detected  and  identified  according  to  their  energy. 
As  different  atoms  have  their  own  discrete  energies,  the 
resulting  spectrum  can  be  used  to  determine  the  atoms  present 
on  the  surface.   For  a  more  detailed  discussion  refer  to 
page  16.   The  gas  sterilization  treatment  produces  little  or 
no  change  for  either  composition.   After  24  hours  in  the  solu- 
tion there  is  a  significant  increase  in  the  ratio  of  Si/Ca 
for  both  glasses.   In  addition,  the  Ca/P  ratio  for  the  glass 
containing  6-6    PoO^  drops  drastically.   These  trends  continue 
through  48  hours.   Between  48  and  72  hours  of  exposure  the 
ratio  of  Si/Ca  remains  constant  for  the  glass  containing  0% 
P^O^..   During  the  same  period,  the  ratio  of  Si/Ca  has  dropped 


134 


Table    5 

Energy   Dispersive    X-ray   Analysis    of   the    Effect 
of   Conditioning   Treatment    on    Bioglass    Surfaces 


Condition    of 
Sample 

45S-0^o    P^ 
Si/Ca 

°5 

45S-6I 
Si/Ca 

-i^205 
Ca/P 

Freshly    abraded 

.910 

.912 

6.2 

Gas    sterilized 

.912 

,.912 

6.1 

Gas    sterilized   + 

24   hrs    in    cond.    sol. 

2,03 

1.43 

2.38 

Gas    sterilized   + 

48   hrs    in    cond.    sol. 

2.41 

1.75 

1.97 

Gas    sterilized   + 

72    hrs    in    cond.    sol, 


2.40 


0.  80 


1. 


135 

from    1.75    to    0.80    for   the    glass    containing    6%    PpOr  ,    while    the 
ratio    of   Ca/P    continued   to   drop    to    a   value    of   1.89. 

Figures    39    and   40    show    infrared    reflection    spectra    of 
the    glasses    containing    0    and   6%    PoOr    ^'^    selected   intervals 
during    the    conditioning    treatment.       The    spectra   of    the    glass 
with    01    PoOp     (Figure    39)    reveal    the    formation    of    a   silica-rich 
surface    layer  which    is   present    at    the    conclusion   of   the    72- 
hour    conditioning   treatment.      Little    change    is    noted  between 
the    freshly   abraded   spectrum   and   the    spectrum   of   the    gas 
sterilized   sample.       After    24   hours    in    solution,    there    is 
selective    attack    of    the    silicon-nonbridging   oxygen   peak    at 
840    cm      .       The    silicon- oxygen- si licon    stretching    (S)    and 
rocking    (R)    peaks,    located   at    955    and   500    cm        respectively, 
begin    to    sharpen,    increase    in    intensity    and   shift    towards    the 
location    of   the    S    and    R   peaks    of   vitreous    silica.       These 
changes    continue    to    occur   through    48   hours    of  exposure.      The 
curve    after    72    hours    exhibits    no    additional    changes    indicating 
a    stable    condition   has    been    achieved.       The    data   obtained  with 
infrared   reflection    spectroscopy    and   the    x-ray   system   of   the 
scanning   electron   microscope   both   point    to    the    formation    of 
a    silica-rich    surface    layer   on    the    glass    with    0  "o    Pt'^'s*       This 
glass    exhibited   the    same    type    of  behavior    in    the    invitro 
studies    presented   in   Chapters    II    and    III. 

The    IR   spectra   of    the    glass    containing   6-6    P2O2     (see 
Figure    40)    are    similar   to   the    spectra   of   the    glass   with   01. 
P„Oj^    through    24    hours    of   exposure.       That    is,    little    change 
can   be   noted  between    the    freshly    abraded   and   gas    sterilized 


Figure    39.       Changes    in    infrared   reflection    spectrum 
of   45S-0%    ^z'-'s    gl^ss    during   conditioning 
treatment. 


137 


1200  1000  800  600 

WAVENUMBER   (CM-1) 


400 


Figure    40.       Changes    in    infrared   reflection   spectrum 
of   45S-6I    P2O5    glass    during   conditioning 
treatment. 


133 


1200 


1000  800  600 

WAVENUMBER  (CM-1) 


400 


140 

spectra.      After   24   hours    in    solution,    selective    attack   of   the 
silicon-nonbridging   oxygen   peak   occurs,    and  the   peaks    associ- 
ated with    the    silicon-oxygen-silicon   bonds    exhibit    changes    in 
shape    and   location   which    indicate    the    concentration   of   silica 
is    increasing   on    the    surface.      The    48-hour   spectrum   of   Figure 
40    contains    the    S    and   R  peaks    of   silica  but    their   intensities 
have    dropped   to   values   below   their   level    at   24   hours.      This 
trend   continues   with    the    72-hour   spectrum.      Behavior   of   this 
type   was    also    observed   in   the    invitro   studies    on   the    glass 
containing   6%    ^y^c-      After   the    silica-rich    layer    is    formed, 
the    calcium  phosphate    layer  begins    to   grow.      Apparently   the 
rate    of   these    reactions    is    slower   in   the    conditioning   solution 
and  there    is    not    a   sufficient    amount    of   calcium  phosphate    on 
the    surface    at    72   hours    to   produce    the    infrared   reflection 
spectrum   seen    invitro.      However,    the    data   obtained  with    the 
x-ray    analysis    shows    the    ratio   of   Ca/P    is   becoming   smaller 
with    time,    while    the    ratio   of   Si/Ca   drops    significantly    from 
its    48-hour    level,    indicating    an    increase    in   the    calcium   and 
phosphorus    concentration    on    the    surface. 

These    observations    clearly    show   that    the    surface    struc- 
ture   of   a  bioglass    implant    is    drastically    influenced  by   the 
conditioning    treatment    and   interpretation    of   the    histological 
results    of   conditioned   samples    should   take    these    changes    into 
consideration. 

Small  pieces  of  glass  implant  were  attached  to  bone  in 
almost  every  case,  but  a  distinct  variation  ivas  observed  in 
the    tissue    responses    evoked  by    the    different   compositions 


141 


which   had  been    conditioned   prior   to    implantation. 

Figure    41    is    a   transmission   electron   micrograph   of   a 
45S-0%    P^Or    glass-bone    interface    at    three   weeks.      The   mate- 
rial  which   exhibits    the    regular   fracture   pattern    appears    to 
be    the    silica-rich    corrosion    film    (CF)    which    forms    on    the 
surface    of   the    glass    implant.      The    relative    softness    of   the 
corrosion    layer    compared   to   the    glass    produces    the    uniform 
fracture   pattern,   with    long   non-branching    fracture    lines. 
The    corrosion    film   contains    a   tear  which   was    probably   produced 
during   the    sectioning   process.      Close    examination    reveals    that 
a   thin    layer   of   the    corrosion    film    (CF)    remains    attached   to 
bone    (B)     along    the    interface    (I) ,    indicating    the    corrosion 
film-bone    interface   has    considerable    strength.      The    elongated 
cell    (EC)    in    close   proximity  with  bone   has    the    appearance    of 
a  normal    endosteal    cell    on    a   resting   bone    surface    and  does 
not    appear   to  be    actively   engaged   in    laying    down  new   bone. 
Examination   of   thick   sections    containing    the    glass   with   0% 
P^O;-    revealed   a   small   number   of  viable    osteocytes    present    in 
newly    formed  bone    and  bone    surfaces    characterized  by    a   lack 
of   active   bone    formation    and   very    few    active    osteoblasts. 

A  45S-3-6  P-pOr  glass-bone  interface  at  three  weeks  is 
shown  in  Figure  42.  Small  pieces  of  implant  are  attached 
along  the  surface.  It  should  be  pointed  out  that  before  sec- 
tions are  cut,  the  glass  is  chipped  out  of  the  block.  If 
this  was  not  done  it  would  be  very  difficult  to  cut  sections 
as  glass  knives  are  used  and  they  would  constantly  break. 
The   presence    of   small   pieces    of   glass    attached   to  bone 


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indicates    that   there    is    considerable    strength    associated  with 
the      glass-bone    interface   because    fracture    occurs   within   the 
glass    implant      rather   than    at    the    interface. 

The   mineralized  bone    adjacent   to    the    implant    interface 
of   Figure    42    contains    several    osteocytes    and   an    area   of 
unmineralized   osteoid.      There    is    a    layer   of  plump    osteoblasts 
which    appear   t'o  be    laying    down   new  bone. 

Figure    43    is    a  photomicrograph   of   a   45S-6%    ^y^c.    glass- 
bone    interface    at    three   weeks.      Large   pieces    of  bioglass    (G) 
are    intimately    attached  to   bone    (B)    and   several   normal    osteo- 
cytes   (0)    are   present    in    the   mineralized   area.      There    is    a 
well-defined   layer   of   osteoblasts    actively   engaged   in    laying 
down  new  bone    (OF)    and   this    front    is    separated   from   the 
mineralized   area  by    a   transition    zone    of  partially   mineralized 
osteoid.       These    features    indicate    that    induction    of   normal 
osteogenesis    has   been    achieved.      An    electron   micrograph    of 
the    same    section    (Figure    44)    shows    the    corrosion    layer   directly 
attached   to   mineralized  bone    along    the   wavy    interface    I. 

A  45S-12°6    P-jO^    glass-bone    interface    at   three   weeks    is 
shown    in   Figure    45.      There    is    an    absence    of   activity    along 
the    ossification    front  with  no   evidence    of   osteoid   and   only 
one    osteoblast    in    the    area.       Figure    46    is    a  photomicrograph    of 
a   45S-12%    P^Oq    glass-bone    interface    at   eight   weeks.      An    impor- 
tant   feature    to  note    is    that    the    implant    G  has   been   separated 
from  the   bone    B  by    an    interval    containing    a   capillary   C. 
Electron   microscopy    of   this    section    (Figure    47)    reveals    inter- 
cellular  crystallization    (X)    has   been    induced   along    the    edges 


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Figure    45.      Light   microscopy   three  weeks    after   implan- 
tation  of   a    45S-12%    glass.      Glass    (G)    is 
attached   to  bone    (B)  .      There    is    an    absence 
of   activity    along   the   new  bone    surface 
(OF).       (1,800X) 


152 


Figure    46.      Photomicrograph    of   a   45S-12I    P2O5    glass- 
bone    interface    eight   weeks    after    implan- 
tation.      Glass    implant    (G)    has    been 
separated    from  bone    (B)    by    an    interval 
containing    a   capillary    (C) .       (1,800X) 


154 


Figure  47.   Electron  microscopy  of  capillary  in 

Figure  8.  Note  intercellular  crystal- 
lization (X)  along  edges  of  capillary, 
(44,200X) 


156 


157 

of  the  capillary.   It  can  also  be  observed  that  part  of  the 
corrosion  film  (CF)  remained  attached  to  the  bone  when  the 
interval  containing  the  capillary  separated  the  implant  from 
the  bone. 

Referring  to  Figure  46,  note  the  unhealthy  appearance 
of  the  osteocytes  (0),   They  have  withdrawn  from  their  lacunar 
walls  and  the  nuclei  are  pyknotic.   There  is  also  an  absence 
of  new  bone  formation  at  the  bone  surface. 

The  invivo  results  of  this  study  show  that  direct  attach- 
ment of  glass  to  bone  is  achieved  within  three  weeks  for  the 
four  compositions  studied. 

The  invitro  studies  in  Chapters  I  and  II  establish  that 
silica-rich  corrosion  films  form  on  the  surface  of  the  bio- 
glasses  in  a  simulated  physiologic  environment.   Furthermore, 
the  invitro  results  of  this  chapter  show  that  the  conditioning 
treatment  produces  the  same  response. 

Carlisle  has  reported  that  silicon-rich  regions  are 
associated  with  active  mineralization  sites  in  young  mice  and 
rats  and,  once  mineralization  has  gone  to  completion,  the 
silicon  content  drops  [67].   Recent  invitro  investigations  by 
Hench  and  Paschall  [36]  have  shown  that  45S-6'd  PoOp  glass 
implants  are  bonded  to  bone  by  an  amorphous  cement- like  layer, 
probably  comprised  of  SiO^  ,  CaO,  and  PoOi- ,  which  serves  as 
the  active  site  for  collagen  attachment  followed  by  mineral- 
ization. 

In  view  of  the  findings  of  this  study  as  well  as  those 
in  the  literature,  it  seems  likely  that  the  silica-rich  layer 


158 

serves  as  an  induction  site  for  osteoblasts  to  lay  down  the 
organic  intercellular  substance  of  bone.   This  substance 
contains  collagen  and  mucopolysaccharides.   Normally,  miner- 
alization would  begin  to  occur  §s  soon  as  the  organic  inter- 
cellular substance  was  secreted  by  the  osteoblasts.   The 
exact  mechanism  of  mineralization  is  not  completely  defined; 
however,  the  concentration  of  Ca  and  PO^  ions  in  the  area  is 
thought  to  play  an  important  role  [68]. 

The  phosphorus  content  of  the  bioglasses  may  be  the 
important  parameter  which  influences  mineralization.   The 
buildup  of  calcium  and  phosphorus  which  occurs  on  the  surface 
of  the  silica-rich  films  could  provide  a  source  of  ions  for 
mineralization.   The  results  obtained  indicate  that,  as  the 
phosphorus  content  of  the  glass  increases  from  0  through  6% 
P  0   the  appearance  of  the  total  ossification  process  becomes 
increasingly  healthy.   In  the  cs^se   of  the  glass  containing  6% 
P„0    the  resulting  situation  is  one  of  normal  ossification. 

The  results  obtained  with  the  glass  containing  121  P20^ 
suggest  that  there  is  an  optimum  phosphorus  content  which 
should  not  be  exceeded.   The  ectopic  crystallization  seen  in 
Figure  9  might  well  have  been  induced  by  an  excessive  amount 
of  phosphorus.   Matthews  et  al .  have  reported  that  the  addi- 
tion of  phosphates  to  a  fixative,  followed  by  incubation, 
will  result  in  apatite  crystal  formation  [69].   Furthermore, 
they  reported  that  release  of  phosphate  from  cells  which  led 
to  the  formation  of  an  amorphous  calcium  phosphate  was 
prompted  as  a  response  to  administered  doses  of  thyrocalcitonin, 


159- 

In  the  case  o£  a  bioglass,  a  specific  enzyme  would  not 
be  necessary  to  release  large  amounts  of  calcium  and  phos- 
phorus as  the  response  of  the  bioglass  surface  to  body  fluids 
would  accomplish  the  same  end.   If  tlie  calcium  and  phosphorus 
released  from  the  glass  when  combined  with  calcium  and  phos- 
phorus present  in  the  body  fluids  resulted  in  a  critical 
supersaturation ,  apatite  crystal  formation  would  result. 

Conclus  ions 

Based  upon  the  evidence  obtained,  the  following  theory 
is  proposed  for  implant  materials  design  and  selection: 

An  ideal  implant  material  must  have  a  dynamic  surface 
chemistry  that  induces  histological  changes  at  the  implant 
interface  which  would  normally  occur  if  tlie  implant  were  not 
present . 

In  the  case  of  the  bioglasses  the  optimal  response  is 
elicited  by  a  composition  which  has  the  ability  to  form  a 
silica-rich  corrosion  film  and  provide  an  adequate  but  not 
excessive  supply  of  ions  to  be  incorporated  in  the  minerali- 
zation process.   The  glass  containing  6-0  PoOr  appears  to  be 
the  best  candidate  based  upon  the  relatively  short  implanta- 
tion times  of  this  study. 


CHAPTER  V 
CONCLUSIONS  AND  SUGGESTIONS  FOR  FUTURE  WORK 

The    objectives    of   this    study    fall    into   two    categories. 
The    first  has   been    an   effort    to   understand  the   influence    of 
compositional    variations    on   the    surface    chemical   behavior   of 
a   series    of  bioglasses    in    a   simulated  physiologic   environment, 
and   the    relation    of   this   behavior   to   that   exhibited  when 
identical    glasses    are    implanted   in    animals.      The    second   objec- 
tive  has   been    an    attempt   by    the    author   to   bridge    the    gap 
between    the    fields    of  materials    science    and   the   biological 
sciences    so    that    an    intelligent    and   practical    approach   may 
be    developed   for   the    selection    of   a  material    for  potential 
use    as    a  prosthetic   device.      This   has    involved   developing    an 
awareness    of  problems    associated  with    the   body's    response    to 
prosthetic   devices    and   some    of   the   procedures   which    are    em- 
ployed to   examine   normal    and   abnormal    responses    to    foreign 
devices . 

The    results    of   Chapter    II   have    shown    that   the    glasses 
investigated   develop   a   corrosion    layer   or   layers    in   response 
to    attack   by   an    aqueous    solution  buffered   at    a  pH   of    7.4    and 
maintained   at    37°C.       Sodium   and   calcium   are   preferentially 
leached    from   the    soda- lime-silica   glass    (45S-0I    P^Op)  ,    pro- 
ducing   a   silica-rich    film  which    serves    as    a  buffer   zone 


160 


•  161 

protecting   the    remaining  bulk    glass    from   aqueous    attack.      As 
phosphorus    is    added   to    the    glass    composition,    a   second    film 
is    generated   at    the    silica-rich    film-water   interface.      The 
second    film   is    an    amorphous    calcium  phosphate    compound  which 
crystallizes    to    an    apatite    structure   with    time.       Increasing 
the   phosphorus    content   of   the    glass    reduces    the    time    required 
for   the    calcium  phosphate    film   to    form.      Partial    substitution 
of   B„0_    for    SiO„    leads    to   weakening    of   the    silicate    network 
and    acceleration   of   the    initial    dissolution   process.       Fluorine 
additions    significantly   enhance    the    resistance    of   the    glass    to 
aqueous    attack,    probably  by   substituting    for  hydroxyl    ions    in 
the    apatite    structure    of   the    corrosion    film. 

The    results    of   Chapter    III    confirm   the    observations    of 
Chapter    II    by   providing    chemical    profiles    of   the    corrosion 
films   which    define    the    silica-rich    layer    and   the    calcium  phos- 
phate   layer.       The    thickness    of   the    calcium  phosphate    layer 
was    found   to    increase    as    the    phosphorus    content    of   the    bulk 
composition    increased  when    glasses    were    corroded   under    iden- 
tical   conditions.       The    application   of  Auger   spectroscopy    and 
ion   beam  milling    to    obtain    detailed   maps    of    compositional 
changes    over   a   depth    of  several   micrometers   has    turned   out 
to  be    a   valuable    technique    in   characterizing    the    corrosion 
behavior   of   the    bioglasses.       It    should   also   be    noted    that 
the    results    obtained  with   Auger   spectroscopy   have    substan- 
tiated  the    usefulness    of    the    techniques    employed    in    Chapter 
II    such    as    infrared   reflection    spectroscopy    and   ion    solution 
analysis,    which    infer   rather   than    directly   measure    information 


162 

about  the  corrosion  films  and  which  are  somewhat  easier  to 
apply  to  a  large  number  of  samples. 

Additional  results  in  Chapter  III  point  to  the  existence 
of  a  thin  surface  layer  (10-15  *)  rich  in  calcium  and  phos- 
phorus which  forms  during  the  initial  15  minutes  of  corrosion. 
The  observed  sequence  of  events  indicate  that  the  thin  cal- 
cium phosphate  layer  initiates  the  formation  of  the  silica- 
rich  layer  and  serves  as  the  nucleation  site  for  growth  of 
the  calcium  phosphate  layer  once  sufficient  calcium  and  phos- 
phorus have  been  leached  into  solution. 

Based  upon  the  results  of  Chapters  II  and  III  a  mechanism 
which  explains  the  formation  of  multiple  corrosion  layers 
has  been  proposed  (see  page  126)     which  includes  phase 
separation  induced  by  phosphorus.   Future  work  should  include 
an  investigation  of  the  influence  of  phosphorus  additions  on 
the  micros tructure  of  the  bioglasses.   A  new  instrument 
ideally  suited  for  such  a  study  is  the  scanning  transmission 
electron  microscope  [70]  with  supplemental  attachments  which 
enable  one  to  obtain  elemental  analysis  and  crystallographic 
identification  via  electron  diffraction  on  a  very  fine  scale. 

The  invivo  results  of  Chapter  IV  have  demonstrated  that 
the  four  compositions  (see  Table  4)  implanted  all  exhibited 
direct  attachment  to  bone.   There  was  a  wide  variation  in  the 
appearance  of  the  tissue  near  the  implant.   Only  the  inter- 
face of  the  glass  containing  6  wt.%  ^?^c,    exhibited  a  healthy 
zone  of  ossification  characterized  by  numerous  osteocytes  in 
close  proximity  to  the  glass,  a  layer  of  unmineralized 


163 

osteoid,  and  a  layer  of  osteoblasts  actively  engaged  in  lay- 
ing down  new  osteoid.   The  other  three  glasses  exhibited  a 
lou   density  of  viable  osteocytes  and  an  absence  of  an  active 
osteoid  front.   At  8  weeks  this  situation  had  degenerated 
further  for  the  12  wt.%  P^O   glass.   The  osteocytes  that  were 
present  appeared  to  be  dying  and  osteoblasts  were  not  actively 
producing  new  osteoid.   In  addition,  the  glass  had  been  split 
near  the  glass-bone  interface.   This  area  was  filled  by  a 
capillary  containing  several  types  of  cells  and  electron 
microscopy  revealed  an  intercellular  crystallization  that 
was  apparently  induced  by  the  excess  phosphorus. 

The  induction  of  normal  bone  growth  was  related  to  the 
ability  of  a  bioglass  to  form  a  silica-rich  corrosion  film 
and  provide  an  adequate  but  not  excessive  supply  of  ions  to 
be  incorporated  in  the  mineralization  process.   It  has  not 
been  established  whether  the  undesirable  results  attributed 
to  an  excess  phosphorus  concentration  are  related  to  the 
amount  of  phosphorus  present  or  an  unbalance  produced  in  the 
ratio  of  Ca  to  P.   This  question  could  be  answered  by  implant- 
ing a  series  of  bioglasses  in  which  the  phosphorus  content 
would  be  held  constant  while  varying  the  Ca  content.   It 
would  be  desirable  to  analyze  the  invitro  corrosion  behavior 
of  the  same  series  employing  the  techniques  discussed  in 
Chapters  II  and  III. 

The  invivo  results  presented  in  this  study  have  been 
limited  to  some  type  of  visual  observation  of  the  glass-bone 
interface.   The  positive  results  obtained  in  the  invitro 


164 

studies  employing  Auger  spectroscopy  to  define  the  corrosion 
profiles  (see  Chapter  III)  have  opened  up  the  possibility  of 
a  similar  analysis  on  glass-bone  samples.   If  successful, 
the  results  would  provide  a  maj:^  of  the  change  in  atomic 
composition  from  the  glass  through  the  attachment  zone  into 
bone. 

Re -examination  of  the  EM  grids  containing  glass-bone 
sections  with  the  scanning  transmission  electron  microscope 
described  previously  would  allow  one  to  achieve  interfacial 
compositional  and  crystallographic  identification  of  the 
interfacial  zone  of  bonding. 

The  invitro  results  presented  in  Chapter  IV  describe  the 
effect  of  the  conditioning  treatment  on  the  surface  structure 
of  the  bioglass  implants.   Corrosion  layers  similar  to  the 
layers  produced  in  the  invitro  studies  of  Chapters  II  and  III 
form  on  the  implant  surface. 

It  is  important  to  know  whether  the  conditioning  treat- 
ment is  necessary  to  produce  the  observed  invivo  responses. 
Possibly  the  body  would  produce  the  same  structural  changes 
on  the  glass  surface  if  unconditioned  glasses  were  implanted. 
In  other  words,  how  is  the  time  sequence  of  events  of  the 
interfacial  reactions  influenced  by  the  conditioning  treat- 
ment?  To  answer  this  question  it  would  be  necessary  to  sub- 
ject the  four  bioglass  compositions  employed  in  Chapter  IV  to 
an  identical  implantation  experiment  eliminating  the  condi- 
tioning treatment.   The  results  might  indicate  that  a  critical 
mixture  of  Si,  Ca,  and  P  ions  on  the  surface  is  necessary  for 


165 

the  induction  of  bone  growth.   If  this  were  the  case,  it 
would  produce  new  possibilities  for  materials  for  prosthetic 
devices,  such  as  ion  impregnation  of  metals  or  ceramics  with 
the  desired  amounts  of  calcium,  phosphorus,  and  silicon. 


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BIOGRAPHICAL  SKETCH 

Artliur    E.    Clark,    Jr.,    was    born    in    Savannah,    Georgia,    in 
1947.       He    attended   hifih    school    at    the    American    School,    Makati , 
Rizal,    Philippines.       He    received    a   Bachelor    of   Science    degree 
in   Metallurgical    Engineering   in   June    of   1969.       Since    obtain- 
ing  his    bachelor's    degree,    the    author   has    been   pursuing   his 
doctorate    at    the    University   of   Florida. 


171 


I  certify  that  I  have  read  this  study  and  that  in  my 
opinion  it  conforms  to  acceptable  standards  of  scholarly 
presentation  and  is  fully  adequate,  in  scope  and  quality, 
as  a  dissertation  for  the  degree  of  Doctor  of  Philosophy. 


L.  L.  Hench,  Chairman 
Professor  of  Materials  Science 
and  Engineering 


I  certify  that  I  have  read  this  study  and  that  in  my 
opinion  it  conforms  to  acceptable  standards  of  scholarly 
presentation  and  is  fully  adequate,  in  scope  and  quality, 
as  a  dissertation  for  the  degree  of  Doctor  of  Philosophy. 


yv-   /• 


J- 


R.    T.    DeHoff 

Professor   of  Materials    Science 

and  Engineering 


I    certify    that    I   have    read  this    study    and   that    in   my 
opinion    it    conforms    to    acceptable    standards    of   scholarly 
presentation    and   is    fully    adequate,    in   scope    and   quality, 
as    a   dissertation    for   the    degree    of   Doctor   of  Philosophy. 


E.    D.    Verink,    Jr.  Tf         xV 

Professor   of  Materials''  Science 
and  Engineering 


I    certify    that    I   have    read   this    study    and   that    in  my 
opinion    it    conforms    to    acceptable    standards    of  scholarly 
presentation    and   is    fully    adequate,    in    scope    and  quality, 
as    a   dissertation    for   the    degree   of   Doctor   of   Philosophy. 


H.    A.    Paschall 
Associate    Professor   of 
Orthopedic   Surgery 


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