LI B R.AFIY
OF THE
UN 1VER51TY
Of ILLINOIS
<2>20.5
TH
te^o
it^
sto^^'
G^
K
We/come Freshmen
and E. C. M. A.
Campus Buildings
Use Die Casting
Good Music
Technocracked
ROTC Camp
Names in the News
blished 1885
Member E.C.M.A.
i
No RISE in Price!
Those two famous drawing
sets by K&E and Dietzgen —
approved by the University
—and that are now impossible
to get from Europe, are priced
the same as last year.
$2450
as long as the present stocks last
No rise in price of
CED sets
and still a metal utility box free
610E.DANIEL University Book Store 202smathews
THE TECHNOGRAPH
nA
OCTOBER • 1941
This Issue . . .
Our Little Job as "Campus Cireeter" 5
By Kichai'd W. Laiidiiii
Let Die Casting Solve Your Problems 7
By M. Huffschiiiidt
Engineers Appreciate Good Music, Too 8
By (haiifs (i. Scliolt
Oh, for the Life of the Army 10
On Our Campus 12
Names in the News 14
Technocracked 16
By Diiiialil K. Slt'vens
THE TECHNOCRAPH
Staff . . .
Donald K. Stevens Editor
Sheldon J. Leavitt Assistant Editor
Robert E. McCleary Assistant Editor
Edward C. Tudor Names in the News Editor
Robert D. Cote Editorial Assistant
Byron M. Robinson Editorial Assistant
Richard H. Horning Editorial Assistant
William N. Cramer Photographer
Richaid W. Landon Business Mtiiia^/cr
Joseph Miller Advertising- Assistant
James Freek Advertising Assistant
James Francis Advertising Assistant
Donald L. Renick Circulation Manager
Henry P. Evans Faculty Adviser
MEMBER OF EXCIXEERING COLLEGE MAGAZINES
ASSOCL\TED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, IJrexel Tech-
nical .lournal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
State Engineer, Marquette Engineer, Michigan Technic, Minnesota
Techno-Log Missouri Shamrock, Nebraska Blue Print. New York Cni-
versity Quadrangle, Xorth Dakota Engineer, North Dakota State Engi-
neer. Ohio State Engineer, Oregon State Technical Record, Pennsylvania
Triangle. Purdue Engineer, Rose Technic, Tech Engineering News,
\"inanova Engineer, Washington State Engineer, Wayne Engineer, Wis-
consin Engineer.
Published Eight Times Yearly by the Students of the ('ollene of Eni;ineeri>ig, Unii'ersity of Illinois
Puliiisheil eight times during the \ear (October, November, iJeceni
ber, January, February, .March, April,' and May) by The Illini Publish-
ing Company. EiUered as second class matter, (.October .U). 1*^21. at
the post office of Urbana. Illinois. Office 21.^ Engineering Hall.
Crbana, Illinois. .Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois TcchnogrtttU.
bidding you a warm welcome to Illinois
THE NEW UNION BUILDING
//
Our Little Job
As '^Campus Creeter
By Richard W. Landon
Senior in Electrical Engineering
The tall, dark and haadio/iic Business j\Ianager of the 1941-42 Techno-
yraph voices our iL-cleoiiie to all icho come to the ea/iifius, and draus
from the record items of interest for freshmen and delegates to the 'Na-
tional (Convention of Enginccrintj (.'jolleyc Magazines Associated. Soft-
spoken humor underlies his serious analysis of the magazine's purpose.
RICHARD LANDON
\VeIl, sir, school is here again. After the work and
play of the summer, it seems like quite an oddity to be
coming back to a regimented life of study for some ten
months. Rut then, all play and no work makes Jack a
dull boy — literally. Some of us have been merely playing
this summer; others of us have been working; still others
ha\e engaged in activities as varied as life itself. So we
come back and try to change our habits to those of concen-
tration for a while at least.
But we can't stick to school work all of the time. The
result — we indulge in extra-curricular activities. We find
that though we learn fundamental principles of the why
and wherefore in the classroom, there is no course that can
adequately teach us how to work with the people around
us. Activities, however, throw us with our fellows and
rather force us into learning something about men's reac-
tions, their likes and dislikes.
In the engineering college, the Technograph, the engi-
neer's magazine, is such an activity and has grown through
the years to a position of some importance. With the rise
of this magazine and others similar to it in various colleges
throughout the country, there came a need for an organi-
zation of these magazines whereby they could exchange
ideas of editing and management. From this need was
evolved the E.C.M..-^. — Engineering College Magazines
Associated.
The E.C.M.A. now includes twenty-four of the larger
engineering college magazines and does much to maintain
the high quality of these magazines. Inducements in the
way of awards and prizes are offered for excellence in
articles, editorials and make-up of the magazine. Such men
as Professor Richardson, President of E.C.M.A., Mr. W.
H. Littell, Advertising Representative, and John W. Ram-
sey, Executive Secretary, have done much to maintain the
high standards and progressive spirit of the organization.
Every year, the organization holds a convention at some
school among the twenty-four. Last year the convention
was held at the University of Arkansas; this year it is to
be held here on the campus of Illinois. Need we say that
Illinois is proud to be host to such a group or that the
students and faculty are glad to bring such representation
into their midst. This group has done much in these con-
\entions to present the ideas of all schools and from this
heterogeneous collection evolve something for the benefit
of both magazine and school.
The Technograph of Illinois is one of the oldest engi-
neering college magazines in the coiuitry. Since its incep-
OCTOBER, 1941
tion as a magazine in 1885 it has watched the University
grow from a fairly small school to one of the largest uni-
versities in the world with schools renowned to the corners
of the earth for their excellence.
It has watched the engineering college start from its
beginnings as the first M.E. school in the middle west to
develop into the massive organization it is today with some
sixteen buildings and two hundred-fifty professors and
instructors. The Technograph has reported engineering
events during the development of the world famous Cera-
mics school, the splendid Architectural school, one of the
finest Chemical schools, and an engineering curriculum
second to none.
Since the days when freshmen engineers were forced to
walk to and from classes through the refreshing waters of
the Boneyard to the present day when the University frowns
on any sort of hazing, the Technograph with the E.C.M.A.
has been trying to express the engineers viewpoint, to show
others just what engineering is. It's watched the fabulous
Red Grange, Gallopin' Ghost of Illinois, tear through an
opponent's line, and more recently Bill Hapac score against
any defense.
The Technograph has looked acro.ss Green Street and
seen (^Id I iii Hall go down and the erection of the splendid
Illinois Union with its vast facilities for student entertain-
ment. It's seen many a homecoming week end with the
return of many alums and the resulting festivities. It's
helped in Student Engineering Exhibits and Electrical
Shows and aided generally in the advertisement of the en-
gineering college.
The magazine has been serving its readers during the
time for many men to pass from instructorship to professor-
ship to oblivion or reverence ; for students to leave to make
their fame and fortune, some in engineermg, some in many
other lines of work. It's watched Arthur Cutts "AC" Will-
ard pass from Dean of the engineering college to the presi-
dency of the University. It's helped advertise the advance-
ments made by faculty and students — to show public, stu-
dents and faculty the truly great things that have been
developed in the University such as the "placing of sound
on film, " accelerating electrons, development of workable
bridge formulae, and other developments too numerous to
mention.
The Technograph as other magazines in the E.C.M..'\.
tries to give the student, primarily, faculty and alumni,
secondly, news of the engineering campus, developments in
and outside of the school, with a dash of wit and humor
OLD
and
N E W
Changes in the campus scene noted in the
TECHNOGRAPH of past years included
these buildings:
The Memorial Stadium (top) was erected
in 1922-23 as a 4ift of alumni and friends
of the University through the Athletic Asso-
ciation. It replaced the old Athletic Field
(left) as the scene of most varsity inter-
scholastic contests.
Center of military activity and instruction
at the University is now the Armory (left)
which was built in 1914-15 and was supple-
mented by additions in 1926-27. This struc-
ture replaced the Old .-Xrmory (bottom)
which had been erected in 1889-90. The
latter has been used as the Old Gym Annex
since its retirement from military service.
thrown in tor jiooil measure. The Technograph has devi-
ated troin the otlier mafia/.ines to a certain extent in tlie
past year, ho\\e\er, in developinji an easy style of familiarity
with the student. It is tlie belief of the Technograph staff
that uliile students are interested in subjects beyond their
own scope, they do not care to del\e into a scientific dis-
cussion of the fabrication of refractory products when they
are interested in the "why" of magnetic attractions. Thus
most articles about the technical subjects are treated more
as news than as technical treatises. Prominent people are
presented with a view towards giving the engineer a better
acquaintance with his college. (We believe this is un-
doubtedly tlie best feature of its kind on the campus. — Kd. )
The Technograpli also has as its aim help for the new
engineer; accpiainting him with faculty, students and build-
ings; helping him to decide on tlie proper engineering
courses, and ni general, to dexelop m huii a sense of just
what an engineer is. All phases of engineering are pre-
sented ; none are shirked, -ind all are praised equally.
To help advertise the college and what it stands for is
its final purpose. To high schools and other colleges goes
the magazine to show what Illinois is doing, to promote the
college. Engineers \\ield the most potent forces in the
world, but it takes advertising to get people to allow the
engineer to use his abilities.
Tlie staff of the Technograph is proud to be able to
present this magazine of the students to the students and
liopcs that through the ensuing months it may present such
articles as will be of greatest interest to all engineers. The
Technograph invites your criticism and suggestions and will
endeavor to put them to good use. We welcome \ou —
whether \ou be a freshman, upperdassman, K.C.M..A. liele-
gate, professor, or alumnus, and may \ou find the 1 echno-
•Ziapli of 1''41 good reading.
THE TECHNOGRAPH
Let DIE CASTING
Solve Your Non-ferrous Casting Problems
The ncrcssity of olitiiinini/ cionuinuiil (dslini/s in qmiiitity fur Nritioiiril Dift luc fo( uses
attention on fn/iru /iliun /'y the du-idilin/j pronss. The {iiillior presents ii nsuinc of
flu- possihilitics.
By M. Hufschmidt
Amoiiji: the various processes used for fabricating metals,
die casting has continued to be used to an e\er increasing
degree. This is due to some inherent advantage that it
possesses when compared with ordinary sand casting or per-
manent mold casting. As a result the process has grown
so that now die castings are used in a great many industries;
their most important application is in the automobile and
aircraft industries.
Die casting is essentially casting molten metal luider
pressures greater than atmospheric. For this purpose me-
tallic molds are used. The molten metal is forced under
pressure into the steel molds and allowed to cool. The
molds are then parted and the completed castings removed.
\\'heii taken out and examined the surfaces are found to
he \ery smooth and free from sand inclusions and blow-
holes. Thus they require little or no machining, and can
be used immediately, or treated by painting, buffing, or
plating. V^ery complicated parts can be die cast; midti-
cored castings can be made if a suitable mold can be de-
signed, because the molten metal penetrates every part of
the mold, and imparts a very sharp and finished appearance
to the castings.
The die casting process is capable of producing metal
parts fit for a great many uses. It is restricted to metals
of comparatively low melting points. Zinc, aluminum, and
magnesium are the most important metals being die cast,
although brass is also being die cast in spite of its high
melting point. There are no rigid size restrictions to their
production; articles as small as zipper teeth and as large
as automobile radiator grilles are being produced today.
'I he present trend is molding castings, fornierh' consisting
of many parts, as one piece, thereby saving the cost of
fitting.
There are several limitations to die casting which are
retarding its full development, but which are being solved
by research and experiments. As a result many difficulties
ha\e already been overcome. As previously mentioned one
limitation is the high melting point of some of the alloys.
The steel dies now in use are not able to withstand the
temperatures needed to melt some alloys; hence an im-
provement in die steels will result in further development
of brass die casting.
Another difficulty encountered was the change in chem-
ical composition of the alloys between melting and the fin-
ished product. Iron was being absorbed from the melting
pot; this iron reduced the tensile strength and ductility of
the castings so its presence in the casting was very objec-
tionable. The molten metal was also absorbing oxygen and
nitrogen from the compressed air which was in direct contact
with the casting metal. This also caused the castings to be
full of small air pockets, which further weakened the metal.
The pouring temperatLue also was not high enough to keep
the metal molten until it reached the furthest point in the
mold. The use of low pressures in casting resulted in
castings with rather low metallic densities.
The cure to most of these difficulties has been found.
Improved melting pots reduce the absorption of iron by
OCTOBER, 1941
the metal. Higher pressures and new machines using the
pneumatic-ram principle solve the density and air pocket
problems, b) removing the contact between the compressed
air and the molten metal. This almost entirely removes
the oxygen and hydrogen absorption. Machines have been
designed to die cast aluminum at pressures around 9,000
pounds, thus improving the metallic densit.\'.
The zinc die castings are of importance in the auto-
mobile industry, where the castings are used for many
parts both on the motor and the body. The castings can
be produced at a low cost, because of quantity production.
They have good tensile properties up to about 200 degrees
Fahrenheit, but above that temperature their strength falls
off rapidly. The auto industry uses about one-half of all
the zinc die castings produced ; this ratio has remained con-
stant for the past ten years. The total zinc die castings
production has increased four-fold in the last ten years
howe\er, showing an expansion of their use in all fields.
Aluminum alloy die castings are being used much in
the aircraft industry today; their properties make them
suitable for use as unstressed and semi-stressed members.
A disadvantage still noticed is their unfavorable elongation
properties ; this prevents them from being used in many
spots where elongation is an important factor. Die casting
has saved aircraft companies much money in the past. As
much as $2,000 was saved on a single plane by using die
castings, while savings of 15',' of sand casting and machin-
ing costs are usual.
The latest in die casting alloys are the magnesium al-
loys. Their distinctive feature is their extreme lightness.
Magnesium is but two-thirds as heavy as aluminum, and
one-fourth as heavy as steel. Although not as strong as
aluminum or steel per unit volume, they have favorable
mass-strength ratios when compared with them. As a residt
magnesium die castings are used for secondary stressed
and non-stressed members on aircraft. The Dowmetal
alloys EX, K, and R are samples of aluminum alloys being
die cast. When machining is necessary, the magnesium al-
loys possess the additional advantage of machining \ery
easily.
Brass die castings possess very good physical properties;
they are resistant to corrosion and have values of tensile
strengths up to 100,000 pounds per square inch, and hard-
nesses up to 200 Brinell. Their high melting point is the
main factor restricting their production. The improvement
in design of dies will overcome this difficulty.
The technical advances made in the last few years have
definitely put the die casting process in an increasingly
important position in industry, especialh in the aircraft
and auto industries. The de\elopment of new high-pressure
automatic machines, which turn out die castings by the
thousands, results in a lower unit cost, and thus a wider
range of use. It is true that die castings are limited to
non-ferrous metals of reasonably low melting points, but
within these limitations the process has a great opportunity
for expansion. It is the hope of the die casting industry
that in a few years die casting will replace many parts
now sand cast.
Engineers Appreciate
Good Music Too . . .
J thrnoiiyh understanding of music comes only from hcarinr/ it frcf/iu rilly. J'fic
hist in music is presented hy the Star (bourse, for uliiili tin lutthor is Senior
^lanai/cr. As an cnt/incer he speitks from the enyinecr' s viewpoint.
By Charles G. Schott
Senior in Mechanical Engineering
< II AKI.IS (,. S( IIOTT
I have often heard it said that the engineer cannot
understand anything other than figures and his pet slide-
rule. Being an engineer niyselt I cannot think of any state-
ment which is farther from the truth. However, since I
have been associated with the Star Course I have noticed
that only a few of our engineering students seem to possess
the understanding necessary to appreciate good music. This
is one of the very few failings which the group seems to
possess, but stop and think! How many other people have
that understandingF Relatively few!
The engineer, the same as the lawyer, the accountant,
artist, or chemist, does not have that so-called iniderstand-
ing simply because he has not exposed himself long enough.
If you had never come in contact with a few engineering
principles or seen an engineer at work, you probably would
have cho.sen another field in which to apply your potenti-
alities. But you had heard of engineering many times. Per-
haps your friends were interested in the vocation or your
parents had an active part in it. You had been exposed
and now you have attained through education an under-
standing of engineering.
Your understanding of music must grow the same way.
An understanding of music is not developed over night,
acquired from te.xtbooks, nor is it picked up in a class-
room. Music is something which grows on a person. Music
is something which lives because of its own greatness. Music
is the something which continues to live after man dies.
Such a thing as this must be worthwhile.
Behind every classical piece of music written there is
a story. "What kind of a story?" you may ask. It may
be cither a story portraying some incident of life, or it may
be a story of the composer's emotions. Beethoven, Tchai-
kowsky, Haydn, and Debussy all wrote in both gay, light
moods and extremely passionate ones. Knowing this back-
ground and the life of the composer will add to your un-
derstanding of each number. It is through knowing these
facts that you will know what the composer is tr\ing to
display through his music. When you know what to ex-
pect you can appreciate the manner in which the work is
written and presented. You can criticize and applaud — in
fact you may understand the music. From your understand-
ing you may then competently express your special likes
and dislikes. And let there be no doubt — everyone has his
special likes and dislikes about all music.
To the freshman, who desires to expose himself to this
thing called music. Star Course offers a wonderful oppor-
tunity, not as a commercial organization, but as an ac-
tivity of which he can be a pait. He will work with music.
8
meet the people behind it, and gain a wealth of musical
information. Star Course is sponsored by the L niversity
Concert and Entertainment Board and it is in his first
year the freshman nia\- apply to them for a position on the
sophomore staff. The sophomore staff is composed of fifty
students, twenty-five boys and twenty-five girls. Sophomore
work consists mainly of handling the office work, concert
presentation, and publicity. After the sophomore year if the
student wishes to go on he may apply to the board for a
position as Junior Manager. Here the responsibilities in-
crease. The Junior Managers have charge of or supervise
all the work carried out by the sophomores and are respon-
sible for the completion of such work. For your last year
in school, if you were successful in being appointed a Junior
Manager, you may petition for the position as Senior Man-
ager.
Each semester Star Course presents a series of concerts
for the students and faculty of the University at a nominal
cost. These concerts are presented throughout the year in
the Auditorium of the University. This year we are in-
augurating a new system of concert presentation in cele-
bration of our fiftieth anniversary. In the past it has been
the custom to present the artists in a single Star Course
series, and then to supplement this series with a Symphony
Course. Now we are presenting a single series each semester
which places our organization on a running basis similar to
the Uiuversity year.
In celebration of our fiftieth anniversary we are gi\ing
a complimentary concert to our first semester patrons which
will feature the celebrated Coolidge String Quartet. It
is our hope that the entire University will join us in this
fiftieth anniversary celebration.
In the past few years I have had several students, fresh-
men as well as uppercla.ssmen, ask me just how Star Course
did get its start on the campus. It's a long story and it all
started in the spring of 1917 when the University Concert
and Entertainment Board was organized under the name
of Star Course. It had a board of advisers consisting of
the director of the School of Music, the comptroller, a
member of the faculty selected by the Council of Admin-
istration with .1 \iew to acting in an advisory capacity con-
cerning dramatic attraction, and two members elected an-
nually by the Philomathean and the .Adelphic Literary So-
cieties. The comptioller was selected to be ex officio chair-
man of the board and the faculty members were to serve
for two years. The managers were selected from each
literar\" .society for each season's course.
(Please sec page 22)
THE TEGHNOGRAPH
BOOKS
SLIDE RULES
PAPER
For Particular Engineers — We Have Everything You Need
SLIDE RULES and NEW and USED
Drawing Sets Text Books
K. & E. (The Best) Slide Books of All Courses
Rules from $7.80 to $12.75 „ r u i . . i . t i
One of the largest selections oi used
Practice Rules from 25c and up books on the campus
Complete G.E.D. Sets
pr»«T^ o^.i ^2r^HnPM?<jpR we pay cash for your old
POSl andSC^HOLlN^LR books or take them
Instruments on consignment
A Complete Stock of All Kinds of
PAPER
NOTEBOOK PAPER E.E. PAPER TYPING PAPER
GRAPH PAPER DRAWING PAPER REPORT COVERS
ALSO —
Fountain Pens and Pencils Monogram Stationery
Latest Popular Fiction and Non-Fiction
Desk Blotters Study Lamps Desk Sets
FOLLETT'S
COLLEGE BOOK STORE
629 EAST GREEN PHONE 8134
OCTOBER, 1941
I<eft : At (i:(l(l A..M. the shadows are Iciim and you are very sleepy, hut the top-Uiik says "Battery 15 on the
line;" IJoh Johnstone (center) and Ralph (lark (riyht) hoth have that sleepy look, (enter: The .'i-ineh AA
yun reeoils with .i han^ at Kt. Sheridan, where eoast artilley cadets from Illinois trained at sunnner camp,
liiulit: Vo:i tell us who is who when wearini; i;as masks tor i;as and smoke drill on tlie hea<li at i>"t. Sheridan.
Oh, for the Life of the Army!
This letter is the fir.st of several intercepted from
the R.O.T.C. camps this past summer. Watch for the
one to follow in the November issue of the Teehno-
rapli, which the Editor promises is "a Lulu." The
identity of "Darling" is not disclosed.
Company I), RC^TC Camp
Fort Custer, Mich.
To whom it may concern,
Darhiig,
Sometime about the middle of June a group of tents
sprang up on what had been a deserted field here at Fort
Custer. In a few more dai,s dull-colored Army trucks be-
gan hauling supplies to this section. On June the nine-
teenth the components of the ROTC camp began to pour
in. Regular officers and non-commissioned officers from
many schools arrived a few days early to complete final
preparations for the organization of the camp. When the
students arrived, by train, bus, car, etc., they were hauled
to the camp, unloaded, registered, and sent to take their
physical examinations. Having passed the physical exam,
and very few didn't pass, they were issued equipment and
assigned to tents.
The first big problem to be settled was the placing of
equipment in the tents. Some thirty-five or forty separate
articles and pieces of equipment had to be adjusteil and put
away in accordance with camp regulations. Within the
first few days each man knew where everything should
go and had become accustomed to placing it there. It isn't
at all like home, Darling. The process of learning this
placement was somewhat speeded up by numerous tent and
area inspections. Gee, they are more strict than your
housemother !
Camp duties began ininiediatel\' after the equipment
had been issued. The rifles were all packed in wooden
cases, ten to a case, and each rifle was carefully and
individually packed in several poimds of cosmoline. Cosmo-
line is a peculiar sort of grease which has the property of
drying and leaving a hard varnish-like surface which is
almost impossible to remove. Cleaning this grease from
the rifles required gallons of gasoline, many men, and a
great many hours of hard work. After completing this
preliminary cleaning the grease kept oozing from the cracks
whenever the gun stocks became warm. The rifles did not
attain good condition for several days. Mine is slick as a
whistle now.
10
The beginning of our actual instruction was more in
the line of review and orientation than an effort to learn
something new. For the first few days the time was occu-
pied with close order drill, extended order drill, setting-up
exercises, general instructions in camp rules and regulations,
and final adjustment of all the myriad details connected
with starting an organization such as this. Darling, they
really made us work. Wasn't that mean?
The fourth day of camp we took up the packing of the
army ha\ersack and bed roll. ( Did ya' ever see a bed
roll, luih?) The general idea is to take all the essentials
for a march of several days and so pack them together
as to be readily accessible and comfortable to carry. The
equipment carried included a blanket, shelter half (one
half of the standard army pup tent,) tent poles and stakes,
toilet articles, items of clothing such as a raincoat, change
of underclothing, extra socks, mess equipment, canteen,
and emergency food supplies. The complete army pack
weighs approximately sixty-five pounds, more than half as
much as you do. When it is properly packed and ad-
justed to the body of the soldier it is not especially uncom-
fortable or difficult to carry. That's what they tol/i me
anywa\'.
Extended order drill and instruction in general com-
bat principles and scouting and patrolling occupied several
hours of each day for the last half of the first week.
During the progress of this instruction we made several
short hikes of a few miles each practicing the various
principles we were being taught.
The principle and most important instruction gi\en
during the first two weeks of camp is that given concern-
ing rifle, sighting and aiming exercises, position exercises,
practice in making the various slings for the rifle, practice
in bolt manipulation and rapid fire exercises. At the con-
clusion of this preliminary instruction we were taken to the
rifle ranges for actual firing practice. In the firing of a
thirty calibre rifle the first shot is the hardest. All of us
had heard so many tales concerning the recoil or "kick"
of the rifle that we were more or less jittery when taking
position for firing our first shots. Actually, the recoil is
not bad at all. The explosion of firing the projectile is
rather painful to the ear driutis if the ears are not stuffed
with cotton, but otherwise firing the "thirty" is no more
difficult than firing the "twenty-two" calibre rifle on the
I'nivcrsitN' rifle ranges. I'll bet you'd have jumped too,
THE TECHNOGR.VPH
darling, if you lieard the noise these make.
During the practice firing we fired at rajiges of two
hundred and three hundreii yards, using all four positions,
standing, sitting, kneeling, and prone, using slow fire in all
positions and rapid fire in kneeling, sitting, and prone. At
the conclusion of this practice period, which required about
four days to complete, all cadets fired a record course in
an attempt to qualify with the rifle as marksman, sharp-
shooter, or expert. Maybe I'll get a medal you'll like —
and be a crack-shot instead of a crnck-fiot like I'ncle tliinks
I am. He won an iron cross or something.
One of the more interesting side line jobs in connection
with the range practice is the pit detail. This is a group
of men who leave the camp about twenty minutes before the
firing crew and take up positions in pits just below the
range targets. These men operate the targets, mark the
position and \alue of all hits scored, time the exposure of
the targets for rapid fire, and any other duties in connection
with keeping the targets ready for firing. They receive
communications from the firing line through private tele-
phone systems, one for each detail of ten or twelve targets,
operated by various members of the organization.
All in all, the range firing is a lot of fun, but it gets
extremely hot and the light is quite blinding on a bright
day. The firing line is of sand, and when it is dry and
the wind is blowing, the eyes get rather rough treatment.
Protective glasses are almost a necessity. I'm getting a
good sunburn.
Meals are provided by the company mess. In our
organization — the Engineers, about one hundred twenty-
three of us are fed in our mess hall, plus about twenty-five
men from the Signal Corps. Nine men are delegated each
day to serve as K. P.'s. They clean up the mess hall, wash
all the dishes and silverware, and make themsehes gener-
ally useful in preparing the meals. The actual food is not
of especially high quality in some cases and is quite often
unattractively prepared, but on the whole, the food is good
enough and in large enough quantities so that a man can
live on it and remain healthy. In many cases the men
seem to put on weight at camp.
As to recreation, we have the whole city of Battle
Creek, which is not especially well supplied with recrea-
tion, we have our own ROTC Club or Hostess House,
athletic facilities are available for swimming, tennis, horse-
shoes, volleyball, and other such sports. In addition the
Post movies are available for us and show quite good
features. The L SO provides shows every once in a while.
They are usually of good quality and quite entertaining.
I have seen only one of them, but it was excellent. (7ee, I
wish you were here, too.
Religious facilities are afforded b\- both the many
churches in Rattle Creek, and the various post chaplains.
Services are held every Sunday morning and many of the
men attend regularly. In general, the facilities are avail-
able for almost anything a person wishes to do, all you
have to do is find out where it is.
As soon as we finish our rifle training we will take up
the more techtiical engineer field problems, such as mining
and demolitions, bridge construction, road cotistruction,
etc. We are all looking forward to that period with a
great deal of pleasure. And I'm looking forward to
seeing you before we go back to Illinois this fall — it'll
be so different from the Army.
This should give you some idea of what our first ten
days are like here at the ROTC Camp. I must close now
and get ready for the work tomorrow. I'll write again
'oon. Lebewohl — Gerrv.
The Noveml>er issue of THK TI-;( UNCXiK.Al'H will eiiipha-
si/.e military and national defense indiistrieji. Wateh for it.
Brown & Sharpe Electrical Control
— for Rapid and Precise Milling
Outstanding for —
RB-S
Wrftc for deUih
Brown a Sharpe MFg.
Co., Providence. R, I,
Rapidity and Precision of Movements
Flexibility of Performance
Smooth and Quiet Operation
Safety Protection
Dependability and Lasting Accuracy
BROWN & SHARPE
The original Bahcoei- & U^Hcox
Water Tubf Boiler — designed
tn 1867— and a modern B&W
Boiler.
PROGRESS
OF POWER
Here are some of the major developments in the history
of steam generation since 1867:
Water-tube boiler • Pulverized coal firing • Welded
drums • Stud-tube, water-cooled furnace walls •
Open-pass boUer • Two-stage furnace • Slag-tap
furnace • Advances in working pressures, from
650 lb. in 1922 to 2500 lb. in 1940.
Each of these developments was either originated by
B&W or first made commercially acceptable by B&W,
the oldest and largest manu-
facturer of steam boilers in
this country.
Much of the knowledge of
steam generation that is now
incorporated in your own
textbooks has been given to
the world by B&W engineers.
FREE 14-PAGE BOOKLET
"The Design of Water-Tube
Boiler Units". This liberally
illustrated booklet discusses
the faaors involved in deter-
mining the proper rype of
steam generating unit for any
given service. A copy will
be sent to you on request.
THE BABCOCK »WILCOX COMPA^
85 liBERIV STREET
NEW YORK N. T.
BABCOCK & WILCOX
OCTOBER, 1941
11
O N O U R
Above: Engineering Hall is the landmark for engineering
alumni who return to the campus. The Engineering College
and the Technograph are among those offices quartered within
its buff brick walls.
Below: Huff Gymnasium, named for the late George Huff,
famed Athletic Director at the University, is the scene of
major dances in between duties as host to record-breaking
basketball crowds.
Top Center: You are now among
the Broadwalk in the rush betwei
the north and south portions of th
becomes Burrill Avenue.
Bottom Center: As the hub of st
mini Union Building sparkles lit
the front of Engineering Hall.
CAMPUS
Above: The Registrar, Physical Plant Department, President,
Dean of Men, and Business Office are among the many offices
in the Administration Building. Your university record and
probably your life history are in the files.
Below: Illinois is proud of its library, one of the largest in the
country, and the building which houses well over a million
volumes is a good example of modified Georgian architecture.
ini who traditionally have crowded
ises. The Broadwalk ties together
pus. On the engineering campus it
affairs and social activity the new
im in this night scene taken from
NAMES
. . . /;/ the news
By Richard W. Landon
Scuior ill Electrical Engineeriiig
ami Donald K. Stevens
Senior in ('erainic Eiigineeriiii}
BOB KUDER
Hoi) Kiulcr, senior EE, walks around the engineering
campus with a continual smile and possesses the ability to
make everyone like him better each time they meet him.
Hob doesn't try to be likable; it just comes naturally. Partly
because of this affable manner, he has been twice elected
to the vice-chairmanship of the student branch of the Amer-
ican Institute of Electrical Engineers. Here he has done
an admirable job in directing meetings, planning programs
and helping in tile publication of the noted "Campus Cur-
rents."
Bob lives not far from the campus in a turn of the high-
way' near a bridge designed by some Illinois engineers. He
lovingly refers to this budding metropolis as the Golden
(jiate of the Midwest, St. Joseph. As it's only ten miles
from the campus, he drives to school every day. Living
away from school doesn't keep Bob from attending the
meetings of the various organizations to which he belongs
including Eta Kappa Nu, honorary electrical engineering
fraternity, and Sigma Tau, honorary engineering frater-
nity. And it's a lot of fun to get a ride home once in a
while when Bob's along with his car. Funny how many
people flock around Bob at the time to leave one of these
meetings.
Women don't bother Bob a whole lot. Not that he
won't stand outside of the Engineering Hall for fifteen
minutes to see a certain little red-head pass by, but he is
able to think of things engineering once in a while — judging
by an excellent grade average. He hasn't managed to go
gaga over anything on the campus as yet, but there's a cer-
tain little miss in Decatur that causes him to spend a good
many Friday nights in driving to and from a little session
with her.
BERT FOWLER
Bert hails from Centralia, came to Illinois because it
was handy and has since made the kind of grades we all
dream about; the kind you and I wish for but seem to
eternally elude us. When we asked Bert his formula for
getting good grades we were nonplussed. "Study as little
as possible and have a date every night. I've averaged
about six dates a week since I've been down here." From
now on we're going to burn our books and never go to bed.
Bert is a member of Sigma Tau, honorary engineering
fraternity, Pi Mu Epsilon, honorary math fraternity, and
Tau Beta Pi, the Phi Beta Kappa of the engineering cam-
pus. He being a P. E., or rather an Engineering Physicist,
is also a member of the Engineering Physicists Society.
Bert went into Engineering Physics because he found
out that there is where one is offered many methods of ob-
taining simple solutions by long, hard, roundabout methods.
Jt also gives him a chance to use a lot of figures, calculus
summation figures, and (Jreek symbols that no one can
understand. The basis of all this is that if you can fool the
consumer into thinking you are going to a lot of work to
perform such a feat as counting the lines of magnetic force
in a piece of iron or counting by hand the number of inch-
pounds to the fourth power to make certain moment of
inertia, you can get a lot of money more easily than if \ou
nu-iely got the answer by a straight-forward method.
Bert and his roommate. Bob Ballard, make a great pair
tor a laboratory team except that a certain li'l Southerner
b\ the name of "Alabam" is very prone to enter the con-
wrsation. The\' have been known to argue for fifteen min-
utes over her parting remarks.
PAUL FLUCKE
Paul came to Illinois from the Junior College of Kansas
City, Missouri, after plunging through a Physics course down
there that's guaranteed to keep sixty per cent of its enroll-
ment from continuing with engineering pursuits. Paul man-
aged, and possessing a deep interest in chemi.stry, he came
here where he'd heard was one of the world's finest chem
schools. He was right.
He's an independent, likes the same things you like,
including the ever-popular female; (lod bless em. He didn't
date much during the first semester of last year making
up for lost time on those infrequent trips home, but now . . .
We heard that Paul once got into hot water when he had
two dates with two different girls set for the same night.
We've often wondered how he got out of that.
Paul is now president of the student branch of the Amer-
ican Society of Chemical Engineers and also a member of
the Engineering Council which he is endea\oring to help
in its purpose of engineer promotion. Paul is all for the
engineer and if he has anything to do with it, the engineer
is going to get a greater share in the publicity of the school.
The engineer is rightfully a member of one of the most
powerful of the student groups, thus he should share in
some of the glory.
We leave Paul, make-no-cracks-about-my-name. Fluke
to his test tubes and retorts till we again see him in the
I'nion Building some quiet evening with some lovely thing
draped on one arm.
GERRY HOMANN
That solidh' handsome chap in the niilitar\- uniform
is one (lerald William Homann, Cadet Colonel, civil en-
gineer, scholar, activity man, and holder of more medals,
prizes and awards than any lUini since the Boer War.
Gerry is every inch a soldier and with it all has the ease
of a general. Mattoon is responsible for his up-bringing
and still proudh' claims this sandy-haired, square-jawetl
peer of the R.(3.T.C.
It's almost disheartening to the rest of the class when
Gerry pulls down five-points in C.E., and none of his Tau
Bete brothers would be sorry to have his high scholastic
three year average. But concrete masonry and bridge truss
stresses are only one phase of a man\'-faceted career. He's
active in the "Y" and is on its board. The J^rhnot/rtiph
had an Alumni Department under his direction two years
ago. He's a Ma-Wan-Da man and serves on the Militar\'
Council. But there is no doubt about it — military is his
first love.
As captain of Pershing Rifles this year Cherry played
host to the National Assembly of Pershing Rifles in August
and has high hopes and aspirations for the Illinois com-
pany's future. Twice the individual champion in drill at
regimental drill meets and winner of the Hazelton Medal
and I'niversity (lold Medal in successive years, (lerry
does not boast of his achievements.
Where the women are concerned Gerry is a one man
Panzer division. Even his close friends can't tell whether
he is true to a queen from Decatur, or the various belles
from Knoxville, Springfield, and Pumpkin Center. He's a
good dancer, clever conversationalist, and believe me, any-
thing can happen in his presence. It will be interesting to
see who he dates for the Military Ball — or is that putting
him on the spot?
14
THE TEGHNOGRAPH
<^^
BELL
SYSTEM
}f-i
-S
^'-
TL- :5^
-'/*
£™»^^.#
f «»» ' X
./ ,/
L u.-^ "-••« ".*ir:°:
In these critical times eommuuica-
to meet its great responsxlnbty.
. vnn Telephone and Telegraph
C^pany cWi--s all system ac-
UvUresadvises on telephone opera-
iron; searches for improved method.
24 associated operating «mP^
provide telephone sexvice m
respective territories.
I „o L-nes Department of A. i.cvi-
1 11^^ Tono^ Distance ami
panics, handles Lon,,
overseas service.
BeM Telephone tob-.orie. -«^_
on scienlitic research and n r
ment for the system.
Western Elec.ricisthen,anntactnr.BS.
p„chasiusanadis.ribu.n,g«m..
^i^Hytrah-ecUhron^manyy^^^^^^^^^
wnrkin-^ tosether, these r>eii ;
^oiMno i o .i„^„„tion-vvide,nni-
OCTOBER, 1941
15
TECHNOCRACKED...
By Donald K. Stevens
Senior in ('er<i»iic Enslinccring
The ordnaiKi- company who captured the tanks in ma-
neuvers had the right idea. Smoke and tear gas won where
rifles and light hand grenades could not. Doesn't that
bring a tear to vour eve? It did to the tank crew.
In the tali a young man's fancy turns to what he has
been thinking about since spring. And that's not such a
bad idea at all when one knows that the strain is propor-
tional to the stress. lUini co-eds return to their usual
haunts about this time, eager to display a case-hardened
suntan and a reading knowledge of world affairs. Smooth
upperclassnien and their more gullible younger brothers
are ready to dodge studies and summer bill-collectors for
another nine months. It's just like "one big happy family"
except that the family is at war. C^r haven't you heard
about the popping across the pond ?
t^
3J&T A
It's too bad that Lt. Cien. Ren Lear cracked down on
yoo-hooing. We could have disguised intelligence officers
as yoo-hooers for foreign service.
Your local draft board might defer you for work on the
Tcchnograph this year. It's a good activity y'know, and no
one will question the value of a little magazine work for
the up and coming engineer. The staff may select you for
service, and if they do, the men behind the Tciiiiiot/rapk
will find the army draft a breeze by comparison.
And then there is that usual accumulation of army
gags, most of them too stagnant for presentation here. But
we did hear of the Lieutenant who said "no " to the Colonel.
That was twelve years ago and he is still a Lieutenant.
He hadn't heard about the sign painter who wasn't paid.
Reason: he painted "Private" on the General's door.
There is the sad epitaph on the gra\e of a selectee —
"He can't tell me what to do even if he is the sergeant."
The war will definitely end in December. A fellow who
never has held a job over three months was drafted the
first of September.
From The Bridge of Eta Kappa Nu comes a daffyni-
tion of electricity that even "Buck" Knight doesn't know.
Since nobody knows exactly we can't say it's wrong anyway:
It burns your toast ;
It shreds your shirts;
It pulls off buttons
And drives you nerts.
It scorches your hair;
When you need it most
It isn't there.
It blows a fuse ;
The burner goes off.
And you catch a cold:
A six-months' cough.
In the summertime
The ice box quits.
The food is all spoils.
And the Missus has fits.
Among the News Items:
From Fort Bragg, North Carolina, comes word that
a dreamy gunner confused tile girl friend's telephone num-
ber with the range elevation. Somehow the Ami)' is asked
to pay for a cow and three turkeys.
A prisoner sentenced to Sing Sing for 99 years has
asked for parole because he doesn't want to be confused
with a naval base. I wonder if he has considered trading
off with some other parolee who is over-age. Wouldn't
that destroyer?
In the wintertime
Your car won't start.
The battery's frozen
As a loan shark's heart.
Again you find
Your battery dries,
Your lights go out
And your motor dies.
All of which is another way of saying that electricity
is that which flows in wires, if there are any, if there is
any of it.
16
THE TECHNOGRAPH
w.
hat bearings would you specify
#f«i
for a Machine Tool Spindle?
W
Si
a
n
£r^
^a; r • M1LJ LJStt
1— 1
%
////l^^j/////^J,./'/f^^<sS^
BlHi
1
' 11 ill
!TT3
"""""■•""••"'^^w/m///^;;/^\
^^2aj2iii5i5'
m
w
r
Suppose you were designing a heavy-duty lathe for
precision work — where tolerances as close as one
ten-thousandth of an Inch had to be held; where
heavy cuts would be the rule. How would you mount
the work spindle?
If you knew your bearings you would mount the
spindle on TIMKEN Bearings front and rear. Then
you would be assured of permanent spindle rigidity;
freedom from chatter under any cutting load; any
spindle speed; any rate of feed. In other words,
accuracy. The spindle would turn smoothly because
there would be no friction to hamper its movement.
Power demands would be lower. Radial, thrust and
combined loads would be carried safely under all
operating conditions.
By following the above procedure you would be
doing what an overwhelming majority of the lead-
ing heavy-duty machine manufacturers have been
doing for a long time.
If you would like to know more about the application
of TIMKEN Bearings In all kinds of machine tools as
well as in many other kinds of equipment write for
a free copy of the TImken Reference Manual. Know
your bearings — be a better engineer.
THE TIMKEN ROLLER BEARING COMPANY, CANTON, OHIO
Manufacturers of TIMKEN Tapered Roller Bearings for automobiles,
motor truclcs, railroad cars and locomotives and all kinds of industrial
machinery; TIMKEN Alloy Steels and Carbon and Alloy Seamless
Tubing; and TIMKEN Rocic Bits.
TIMKEN
TAPERiD ROLLER REARIH6S
OCTOBER, 1941
17
GUESS WHAT?
Leadership
is Recognized
To meet the shortage of accurate gages necessary to keep
America's defense program in high gear, the government
called on "G.T.D. Greenfield" to build additional plant ca-
pacity for the manufacture cf these vital measuring tools.
What better proof of the accuracy and reliability of tools
bearing the world-famous "G.T.D. Greenfield" trade mark
shown above?
GREENFIELD TAP AND DIE CORPORATION '"'lTss^°
^l^GREENFIELD
TAPS ■ DIES ■ CAGES • TWIST DRILLS . REAMERS • SCREW PLATES • P PE TOOLS
I p on tlie wilds of the eiigiiiceiiiig campus bt-hirui tla-
E.E. Lab. is a most curious fountain. I'm not kidding. A
circular wall as high as a freshman's head and 23 feet in
diameter (sh'de-rule approximation) surrounds a square
column of tin which projects about five feet above the
rim. From this column pours a perpetual stream of fooey
green water which rushes to the bottom and maintains
several feet of liquid within the walls at all times.
What is this aquatic shrine or thing-amajing? No-
body in the vicinity .seemed to know exactly, 'cause I got
some very queer answers. The four-foot wire fence abo\e
the wall is evidently to keep something out. The large
pipe encircling the \'\-alI just inside the fence smacks of
big industry. Certainly it is nothing an L.A.S. man would
know anything about.
Some say this fooey fountain is supposed to purify
water and that the green stuff inside is on tap in all the
engineering buildings — huh, huh — that's not for me. The
stuff doesn't look too good to drink. Still, in a fountain
it might look pure, and taste is no criterion down here.
Perhaps it's an eternal spring some engineer once tried
to harness and failed ; there are several disconnected fit-
tings about. But then, that's just another theory. It ap-
pears wc haven't gotten to the bottom of the solution.
T his is the place you come in — or go out — or both.
Cast \our critical e\e on the gadget the next time you
pa.ss that way. Write a few accurate descriptive lines prop-
erly describing this fooey fountain — why and what it is —
and for the best description the winner will receive a free
subscription to this year's new Technograph. The judges'
decision is final and a duplicate prize will be awarded if
necessary. To get to the point — what is the fooey fountain ?
THE CO-OP
Oldest and Largest Book Store on Campus
COMPLETE ENGIiNEERING SUPPLIES
SLIDE RULES
NEW AND USED TEXTBOOKS
THE CO-OP
Green and Wright
Phone 6-1369
18
THE TECHNOGR.\PH
what do you know
about electricity?
Check the correct answers to the
questions below and see how
many of these Westinghouse
engineering activities you know
LIGHTNING EXPERIMENT
Recently, a Westinghouse engineer sat in
his car while a 3,000,000-volt bolt of arti-
ficial lightning struck it. He was safe be-
cause the car body acts as:
1,^ Helmholtz ^. A MaxweW s demon
bell 4. A Wilson cloud
2. A Faraday cage chamber
MASS SPECTROGRAPH
This mass spectrograph, used by engineers
at the Westinghouse Research Laboratories,
performs one of these functions:
l.Sorfs atoms ac- 3. Produces U235
cording to mass 4. Measures
^.Reveals spectra amount of oxy-
of stars ^en in air
BIGGEST GENERATORS
Pictured above during construction is one
of the three largest water-wheel generators
in the world. All three are Westinghouse-
built. Each will produce 108,000 kva, and
is made for:
\, Boulder Dam Z, Dnieperstroy
2, Passamaquoddy 4. Grand Coulee
MECHANICAL MAN
This is the latest of a series of mechanical
men made by Westinghouse engineers. He
walks, talks, smokes cigarettes, raises his
arms, counts on his fingers, distinguishes
red and green lights. His name is:
I.Volto i.Elektro
i* Mephisto ^, Sambo
FAST X-RAY
Westinghouse research engineers have de-
veloped a motion-stopping X-Ray that op-
erates in:
\. 200th of a second 3. 100,000th of a
2, 40th of a second second
A. 1.000,000th of a
second
PRECIPITRON
The Westinghouse Precipitron removes
95% of the solid matter from the air, in-
cluding particles as small as pollen, micro-
scopic dust, and smoke. It works by:
^. Law of inverse 3. Infiltration
squares A. Electrostatic
2, Capillary action attraction
HOW DID YOU DO?
Here are the answers. If you got 4 out of 6
of these Westinghouse activities right, you
did O.K. If you got 5 out of 6 right, you
deserve a cum laude. If you got all of
them right, you're amazing.
Westinghouse
'THE NAME THAT MEANS EVERYTHING
IN ELECTRICITY"
puooas B JO n:iO00*00O'l ' " ' '^^^-X ^^^J
33ino3 puEJQ •
SlUO^B S^JOg • •
sSBDXepBJBJ V'
SSBIU Ol SuipJODOE
• - ifdej^oj^Dads ssBp\[
OCTOBER, 1941
19
AMERICA'S STURDIEST BABBITT METAL TAPES
n
/UFWN "MICHIGAN" CHAIN TAPES
The extra tough steel lines are white metal
coated and markings are deeply stamped
into Babbitt Metal. You can't beat them
for dependability and durability.
WRITE FOR FREE CATALOG
NEW YORK
I06 Lalar«»> Si.
THE /UFfffM PUL£ pp.
SAGINAW, MICHIGAN
WINDSOR, ONT.
TAPES -RULES -PRECISION TOOLS
SATISFACTION
begins the moment you dial that
easy-to-remember phone number
Phone A.A.A.A. Number
:; Tiu < Ks AT voru skiJVKK
BRESEE BROS.
CLEANERS. Inc.
518 East Green Street
Engineers . . .
Problem:
How to be extra smooth
for the Slide Rule Shuffle?
Solution:
Get a haircut at
CAMPUS BARBER SHOP
(Opposite Physics Building)
FOR FRESHMEN ONLY . . .
New mini in the class of 1945 will find the usual per-
plexing problems ot registration and orientation first on
their docket. To the end of proper registration and avoid-
ance of complications Dean Jordan suggests that the bud-
ding engineers "take things as they come and follow direc-
tions." Most difficulties of sectioning and filling out thj
long study lists will arise from students who try to take
unusual courses, get certain instructors, and otherwise at-
tempt to "be different." The best advice is to pay attention
to signs and verbal instructions, and no "cure all" is adver-
tised or available.
Among the many suggestions offered by upperclassmen
for the benefit of the new registrants are the bits of wisdom
included below. "Take care of your coupon sheet for
Freshman Week." Duplicates are available only with
difficulty from the Dean of the College. "It's wise to
take in the many events listed — the lectures for mechanical
details of the registration procedure, the mixers and dances
for the people you meet. Remember that you will be in
school with these fellows for the next few years, and need
we mention the value of meeting the beautiful (?) Illini
girls." You will all be facing the same problems and op-
portunities, and surely the recreation will be worthwhile.
The upperclassmen will want to use your tickets for the
.■iocial affairs, and that shoidd be just one more reason for
you to use the coupons instead of letting them have all of
your fun, according to some far-sighted advice.
Do you know the head of your department? Sonie
time within the next several weeks it would be entirely
proper for you to introduce yourself to him at his office
or on the street. Even President Willard will be glad to
welcome you to his office — and he's an engineer too, so
you will have common ground for conversation. Don't
hesitate to speak to the society presidents when they are
pointed out to you. Gerald Homann. the Cadet Colonel,
is a civil engineer and he won't mind a bit if you introduce
yourself to him. Donald Stevens and Richard Landon.
Editor and Business Manager, respecti\ely, of the Idh-
yraph, will surely be glad to meet you. All of these people
will be anxious that you get off to a good start.
Naturally advisers speak of studies. They say "It would
be hard to impress upon you too much the fact that the
first eight weeks are most important." After all, we are
all here to get a little preparation for engineering, and the
advice of many engineers is "get off to a good start and
you are more likely to follow through."
The usual remarks are made with regard to acti\ities
among the upperclassmen interviewed. Most of them ad\ise
the new engineering students to broaden themselves by a
few well-chosen acti\ities, and athletics, music, publications,
and militar\' are pointed out as good fields for extra-curricu-
lar interests. The Acti\ity Night program during Fresh-
man Week is a good opportunity to glimpse the multitude
of activities available at Illinois.
Next to the registration procedure the questions of
room, board, and part-time work are usually most numer-
ous. The Dean of Men's office is best qualified to answer
any such questions which have not already been co\ered in
the pamphlet "Your First Year at Illinois." (The latter
publication is available without charge in the Information
(Office of the .Administration Building,) During frater-
nity' rushing the ,id\antages of fraternity life are presented
to rushees, and Ml DA points with pride to its growing
program of service to independents. Hence the upperclass-
men and facultymen say it's >ip to you Mr. Engineer, to
listen ami then make your own decisions.
20
THE TECHNOGRAPH
What holds a dive bomber
together at 500 M. P. H.?
The answer is design and con-
struction and materials and
craftsmanship. But accuracy
and finish of parts are also
important in building a plane
to withstand terrific speeds
and that depends on grinding.
Vibration is minimized by
grinding all moving parts of
the power unit to extreme
accuracy. Safer and stronger
threaded parts are ground
with special grinding wheels
such as are made by The
Carborundum Company .
Grinding of threads from the
blank is a comparatively new
development. Threads that are
ground to an almost unbeliev-
able accuracy, free from micro-
scopic checks and cracks! Grind-
ing wheels for airplane manu-
facture constitute only one of
many contributions made to in-
dustry by Carborundum during
its fifty-year existence.
^■^:
In fact there isn't an industry that has
not been benefited by grinding. No matter
what industry you go into after graduation,
you may run into a grinding problem. And
Carborundum Engineering Service will be
ready to help you solve it! The Carborundum
Company, Niagara Falls, New York.
t;Hrliwrunclu-ii i^ a retfiatered lr»de-mark of and inri
cxteh riiHnufacluro hy The Curborundum ComDan:
OCTOBER. 1941
21
• Correct, conventional, simplified drawings of all the most widely
used bolts, nuts, rivets, and other standard machine fasteners are
shown in the "R B & W Handbook of Common Machine Fasteners,"
a 16-page booklet that will be sent to you free upon request. This
handy reference, which will fit inside your drawing instrument
case, contains no actual dimensions nor specifications, but is offered
merely as a guide for the proper representation of standard
fasteners on assembly and detail drawings.
More than 30,000 students, instructors, and professional drafts-
men have already received this booklet. Just drop a card to our
Port Chester address.
HB&W, for 96 years a leader irt the development of industrial
fastenings, manufactures a complete line of bolts, nuts, rivets, and
other threaded fastenings of all standard and many special typet.
RUSSELL. BURDSALL S WARD
BOLT AND NUT COMPANY
PORT CHESTER. N. Y. ROCK FALLS. ILL. CORAOPOLIS. PA.
ENGINEERS APPRECIATE MUSIC
. . . from fxiyc S
lii \'>2') rhc I nJM'rsity Concert and Kntertainnieiit
Hoaril was created to take over the Star Course and its
related activities. The function of this board was to super-
vise all concerts and public entertainment given in Uni-
versity buildings wholly by professional artists, lectirrvs.
orchestras, and other professional individuals and organiza-
tions. The membership of the board was changed to lour
faculty members and four students. This board was also
instrumental in electing a senior student manager for eacji
\ear and such jiuiior managers and sophomore assistants
as were considered desirable. In 1933 the board elected a
senior woman to assist as associate manager.
The University Concert and Entertainment Hoard has
brought the very finest of cultural entertainment to the
campus. To see and hear these great artists in metropolitan
centers would probably cost several times the price for which
they may be heard here. But this is the advantage of hear-
ing music in an educational setup. Xor is the Star Course
the only opportunity for the engineer to broaden his musical
education. The University bands are noted as the world':;
finest, and the glee clubs. University chorus and orchestra
enjoy growing popularity. Even participation in dance bands
and "barber-shop quartets" bring musical experience of
value. It is our sincere hope that you will expose yoiu'self
to the best in music. From your exposure will come under-
standing, and in music, and engineering, too, it's under-
standing that counts. The rewards of enjoyment are in-
evitable.
Roommate: "Hey Tom, wake up
in liere stealing vour clothes!"
iuy
Second Roomie: "So what:
out among yourselves."
^'ou two just fight it
Save Today the Co-operative Way
5% Dividend Paid for Year 1940-41
on
• APPROVED G.E.D. SUPPLIES, SLIDE RULES
• APPROVED DRAWING SETS and MATERIALS
• COMPLETE STOCK OF NEW and USED TEXTBOOKS
• FOUNTAIN PENS, STATIONERY, NOTEBOOKS
ILLINI UNION BOOKSTORE
Students' Co-operative
715 South Wright Street (Next Door to Hanley's)
22
THE TECHNOGRAPH
inside it's always
• Yes, a continuous shower of tiny drops of
oil inside this Tension Pulley Ball Bearing
keeps balls and raceways automatically lubri-
cated. It is the first anti-friction bearing with
its own oil-circulating system — a permanent
l)uilt-in feature, enabling it to run for a year
or more without attention.
Since the products of New Departure are
ideas as well as ball bearings, this company
has developed many "famous firsts," has
revolutionized mechanical design in many
industries.
Nothing rolls like a ball. Ball bearings are
used wherever shafts turn. Ask for your
copy of that absorbing, superbly illustrated
treatise: "Wliy Anti- Friction Bearings."
New Departure, a division of General Motors,
Bristol, Connecticut. Chicago and Detroit.
/Vt
'ew
THE FORGED
witUne
STEEL BEARING
OCTOBER, 1941
23
&'BCam/)as /\/etvs
\ know;
IF THE steel for an automobile travelling
between Chicago and Los Angeles at 60 mph
was cold-rolled at a speed of 42 mph, how far
is it from Bangor, Maine, to Bankok?
So far as we know there's no answer to this
problem. But then, a few years ago there was
no answer to the problem of cold-rolling steel
strip at these speeds either.
G-E amplidyne control solved this problem,
enabling a Pennsylvania steel plant, the largest,
highest-powered cold-rolling mill for tin-mill
products in the world, to roll out strip at
speeds up to 3850 feet per second, or more
than 43 miles per hour!
G-E motors to the tune of 11,400 hp
respond to the precision control of G-E ampli-
dyne circuits in driving the rolls of the mill at
this speed.
TEiEBOX
WHEN Dame Nature goes to work on a
television antenna with rain, sleet, and
snow, she can cause no end of transmission
trouble.
G-E television engineers, however, circum-
vent weather changes by housing the antenna
within an electrically heated box. This prevents
seeping moisture from freezing on the antenna
during cold weather and interfering with the
normal patch of high-frequency current flow.
The antenna, at the top of a 128-foot trans-
mitting tower in the heart of Schenectady,
relays the picture waves to G.E.'s main trans-
mitting station in the Helderberg hills 12 miles
away.
On top of the box for relaying the accompany-
ing FM sound is another antenna which also
acts as a lightning rod to protect the tower
and relay equipment.
m
r-K^ .^^
RESEARCH IHC.
How a heavy English bulldog and a brawny
Irish washerwoman substantiated the
findings of years of research is described with
an order for fifty miles of Formex wire recently
received by General Electric.
The customer was considering the use of
Formex wire as a substitute for wire whose
insulation had rotted after two or three years of
use, exposing the bare copper. The railroad's
signal engineer was "from Missouri" and wanted
to see for himself whether Formex wire insu-
lation could "take it."
Two i;o-foot lengths were strung up. One was
equipped with a metal ring, to which a bulldog
was attached on a leash. The other became a
washerwoman's clothesline. Several weeks
later, after the bulldog had tugged against every
inch of his wire and the washerwoman had
pinched her wire with clothespins from end to
end, the insulation of both lengths was still in
perfect condition.
GENERAL S ELECTRIC
24
THE TEGHNOGRAPH
Nov^ber
West Point of the West
Military Transport
Names in the News
Illumination
THIS engine mount destined for over-
seas service on an American made
fighter plane is being fabricated by the
best known method of joining metal —
that is, by welding. For welding makes
equipment a homogeneous, permanent
unit, light yet exceptionally strong. This
versatile process utilizes the Airco oxy-
acetylene flame to make design prob-
lems vanish. It is applied rapidly and
economically even under difficult shop
and field conditions. The apparatus
employed is simple, portable, easy to
operate. » » So versatile is the oxy-
acetylene flame, so varied are its useful
applications in the metal working field,
that it has long since been drafted into
service to speed defense by swiftly cut-
ting metal to close tolerances, by hard-
ening metal surfaces for longer wear,
by cleaning them for faster, longer-last-
ing paint jobs, and by gouging metal
with amazing speed and accuracy.
The interesting booklet "Airco in the
News" shows pictorially many ways
in which Airco products and processes
are being used to help industry speed
up production. Write for a copy.
REDUCTION
^eneirm ('Wrei :
60 EAST 42nd STREET, NEW YORK, N.Y.
/n Texas:
Magnolia-Airco Gas Products Co.
DISTRICT OFFICES IN PRINCIPAL CITIES
ANYTHIIVe ANH E V K R V T H I N C FOR «AS W E C » I N « OR CUTTIIVW VXD V K t W E 1, 1» 1 IV «
THE TECHNOGRAPH
NOVEMBER. 1941
This Issue . . .
West Point of the West 5
By VVilliain (■. Miii'|ili.\
Military Transportation 6
Names in the News 8
By Williain K. Scliiiiitz
Illumination Now! 12
By Haywood F. Talley
Editorial 14
By Donald K. Stevens
Technocracked 16
Canada's Defense 20
By Kobeit K. Mt(iear>
THE TECHNOCRAPH
Staff . . .
I )oiiald K. Steven;-, Editor
Robert D. Cote Office Manager
Melvin Hurwitz Editorial Assistant
MAKE-UP AND ART
Slieldun J. Li-avitt Assistant Editor
William N. ("ranicr PhotoKraphir
Norman Fintchuk. Sydmy Wood. Edvvaril Habieht.
John draper Editorial Assistants
EDITORIAL DEPARTMENT
Robert E. MeCleary Assistant Editor
Williain (".. Murphy. Hayvvard F. Talley, William
R. Schrnitz, Anaust Tttich Editorial Assistants
Richard W. Laiuloii .Business Maiuujcr
Wayne tiher Advertising Manager
.lay Gossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace, John Graper, Warren Howard
Subscription Assistants
William Beich Circulation Manager
Alex Green, Al Martin Circulation Assistants
Henry P. Evans Fatuity Adviser
yiEMBER OF EXGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer. Colorado Engineer. Cornell Engineer. Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer. Iowa Transit, Kansas
State Engineer, Marqnette Engineer. Michigan Technic. Minnesota
Techno-Log Missouri Shamrock. Xet)raska Blue Print, New York Uni-
versity Quadrangle. North Dakota Engineer, North Dakota State Engi-
neer. Ohio State Engineer, Oregon State Technical Record, Pennsylvania
Triangle, Purdue Engineer, Rose Technic, Tech Engineering News,
ViUanova Engineer, Washington State Engineer, Wayne Engineer, Wis-
consin Engineer.
Published Eight Times Yearly by the Students of the College of Engineering, University of Illinois
Publisheil eight times during the year (October, November, Decem-
ber, January, February, March, April, and May) by The Illini Publish-
ing Company. Entered as second class matter, October 30. 1921. at
the post office of Urhana. Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Keprint rights reserved by The Illinois Tcclmograt'h.
• * * * *
'. . . that these honored dead shall not have died in vain . . ."
MKMOIUAI, STADIIM t (»IA MNS
Engineers Help Make Illinois
WEST POINT of the WEST
By William G. Murphy
Cadet Second Lieutenant, U niversity Brigade
(jeiu'r;il John J. Pt-rshiiig once called Illinois the "West
Point of the West" in a letter, and we, as engineers, should
be proud since engineers take a more active part in the
ROTC unit than any other college. In this connection it
is interesting to note that the curricula at the United States
Militar\ Academy is almost the same as the curricula of-
fered in the college of engineering.
In the eight top ranking cadet ratings at Illinois we
find that five of them are engineers. Heading the list is
the Student Colonel Gerald Homann C.E. '42, who will
guide the reinforced brigade of Illinois to another of its
long string of successful years. John Adkins E.E. '42, leads
the Signal Corps unit of the cadet corps; Howard Schmidt
M.E. '42, leads the Horse-drawn Field Artiller\ while Ra\
Carlen Met.E. '42, commands the Engineer Corps; and
little Don Stevens Cer.E. '42 has the big guns of the Coast
Artillery to play with this \ear. All are Cadet Lieutenant
Colonels.
The military affairs of the campus are handled by the
Executive Committee of the Military Council, on which
sit eleven members. Six of these are in the engineering
curricula.
The Engineers are the third largest unit in the brigade
totaling 726 out of the 4,243, but they make up for their
position by making the other luiits move to keep up with
their records in efficiency and drill. The corps always has
an outstanding drill team and they have won the inter-unit
rifle match since its start.
The Signal Corps depends upon electrical engineers for
its members. Following are the cadet ratings for this semes-
ter in the Engineers and Signal Corps: Cadet Captains:
Engineers; Frederick J. Brockob, V^irgil A. Burch, Edward
J. Corman, V'ernan H. Evans, Francis A. Een, Glen L.
Cjothier, Carl C. Hauser, John M. Hess, Morris B. Joslin,
Mark N. Knight, Arnold N. May, Arnold Mazzucco,
Elio Passaglia, Raymond C. Pownall, Pryor X. Randall,
V^ernon L. Rugen, Lester H. Schneider, Eugene Vermillion,
Robert X. Whitaker. William W. W^uellner; Signal Corps;
\'erne R. Hatch, Thurman R. Hamman. John H. Behrens,
Joseph F. Collins, George S. Jerden, Donald F. Maholm,
Calvin W. May and Rudolph H. Tolts.
Cadet First Lieutenants: Engineers; Richard W. Bailey,
Richard V. Chase, Joseph F. Chinlund, Robert G. Espy,
Francis A. Flaks, George G. Gavin, Carl W. Goepfert,
fohn C. Larson, Homer M. Lefler, Fred D. Logan, John
W. Mcintosh, Robert L. Polk, John P. Roedel, Thomas F.
Wright, And\ ^ uskanich, Edward J. Zasada. Robert J.
Zastera ; Signal Corps; Marshall H. Poole, James S. Thale,
Fred S. Howell, Robert Helms. Robert Schardt, William
Fitzwater, Bobbie P. Walker, Raymond A. Schick, and
Edward L. Hulla.
Cadet Second Lieutenants: Engineers; Dale V. Addis,
Robert J. Alexander, Kenneth L. Bandy, Harlan D. Barei-
ther, W^allace E. Baas, Jack D. Boggs, Raymond H. Boh-
man. James B. Bramlet. John R. Carroll, Mark S. Chris-
tensen, Hilmar B. Christianson, John R. Davis, Robert C.
Fairbain, Everett C. Gregory, Raymond Hamburg, Allen
M. Hennegoen, Warren E. Henericks, Richard H. Horn-
NOVEMBER, 1941
ing, William E. Kellam, Clyde E. Kesler, William T. Kize-
vich, Raymond \'. Koehler, Arnold F. Kohlert, Edward J.
Krueger, Roger K. Larson, Ralph L. Lippincott, Cjeorge
M. Long, William A. Marenech, James B. Meek, James
Mihalopoulos, Warren I. Mitchell, Robert E. Moore,
Charles R. Glsen, lack Pallister, Arthur T. Pope, Russell
F. Priebe, Llo^d E. Reeser, Donald L. Renich, Frank A.
Rough, Edward L. Rzepecki, Kenneth D. Sauder, Earl L.
Scheidenhelm, t)liver R. Schmidt, Milton B. Sheffield,
Clifford Alan Sheppard, Paul A. Simmons, Earl R. Smith,
Charles L. Turner, Frank S. W\lie.
Signal Corps: Joe J. Dejonghe, C. A. Eversole, Paul
A. Freeland, Ro\ C. (lermain, I^onald L. Henr\-, (Oliver
R. Kirby, John D. Kraehenbuehl, Joseph Malek, Mitford
M. Mathews, Harold Miller, Marvin Xewkirk, Richard
S. Pinsley, Charles F. Fenz, Phillip Rothblatt, Raymond
A. Shick, P. F. Shoulders, Forrest F. Smith, Finlay J.
Stewart, Robert L. Thing, Herman E. Tomei, Charles E.
Waterman, Joseph S. Wexler, Stanley M. Wilcox.
First Seargeants: Engineers; H. DaBoll, H. M. Eich-
staedt, J. T. Luza, W. ]. Xorth, E. A. Roberts, R. H.
Ruskamp, T. V. Rvan, H. C. Schwellensattl, E. F. Wallin ;
Signal Coriis; R. L. Berger, R. O. Aide, E. E. Alt.
Staff Sergeants: Engineers; R. A. Bennitt, D. E. Cook,
K. X. Drager, R. W. Duensing, S. Epstein, O. A. Gabriel,
S. J. Leavitt, O. D. ]VIcDaniel, G. B. Xorth, E. J. Onstott,
C. I. Roach, T. G. Schiennan, T. S. Harris, R. R. Shap-
land, H. J. Sieck, R. W. Tavlor, R. L. Tillman, H. S.
Wandli[ig; Signal Corps: V. A. Rydbeck, W. D. Born,
H. H. Swain, L. V. Wells. R. J. Turner, J. L. Zimmer-
man.
IVIaster Sergeants: Signal Corps; W. X. Cramer, R. C.
Inman, E. S. Rosenberg, H. W. Xaslund, D. T. McDanial,
R. Landreth. Technical Sergeants: Signal Corps; J. E.
Ward, R. J. Crellner, J. L.Kral, F. F. Schorle, Ci. A.
Tripp, C. W. Richardson.
Sergeants: Engineers; D. C. Broughton, M. F. Butler,
C. F. Fry, R. E. Lowry, R. G. Plagg, E. E. Rittenhouse,
B. M. Robinson, C. W. Staben ; Signal Corps; H. J.
Loe.sch, H. L. Bolen, F. C. Huffman, J. M. ^IcDowell,
J. F. Bocchairdi, E. B. Fogelson, E. S. Orloff, S. E. Hepler,
belbert W. Jones, R. C. St. John, P. Fenoglio, H. W.
Sarnowicz, Sture Pier.son, J. C. Hughes, P. W. Borgenson,
X. W. Gening, J. W. Graham, H. L. Schick, R. A. Cron-
inger, R. (j. Mosher, J. C. Dora, R. Franks, J. W. Elling-
son, A. Jerden, T. ^I. Robertson, A. E. Dini, G. W.
McClurel
Corporals: Engineers; R. H. Allen, G. A. Anderson,
R. B. Browne, J. W. Burton, R. Evans, F. R. Deffenbaugh,
T. F. Falta, R.S. Foote, W. A. Groh, D. R. Heinle, R. M.
Hoppe, R. A. Hruska, R. O. Jesberg, A. C. Kadlec, D. R.
Lammering, T- W. Lvddon, "C. G. Miller, J. A. Miller,
L. S. Monroe, D. E. Munie, W. M. Owen, X. A. Pace,
X. F. Payden, J. D. Peterson, L. Schnechtman, A. J. Skale,
S. J. Staniszewski, R. B. Stevens, C. R. Straesser, R. L.
Tillman, D. X. Tunnicliff, R. D. Verdick. and G. M.
Wallace.
(Plen.u- See Pcuje 17)
T. A. M.
Makes the
Big Difference
Photoyraphs by
U. S. Army Siytuil (jorps
By
William G. Murphy
Ab<)ve: Hall-trac Soout ("ar can "take il."
— CoHitcsy of li'hilc Motor Co.
IN MILITARY TRANSPORTATION
The war in Europe has made everyone conscious of the
recent developments in the transporting of troops and weap-
ons, and the question in the minds of all is, "What is
America's answer to the rapid strides being made in the
mechanization of the modern soldier. "
Our first completely mechanized unit was organized in
1933, but to the military observer mechanization is not
new — the general public has just become more conscious
of it. During the first World war much of the troop
movement was aided by the old, reliable Mack truck, an''
every front line infantry regiment was supported by its
own light and medium tanks.
Speed and co-ordination are the two new aspects of troop
tronsportation whether it be a mast moving attack by a
Panzer unit or the massing of infantry near the front in
personnel carriers. American mechanical engineers are
proving their superiority everyday by developing new ve-
hicles and improving the old so that our armies cannot be
surpassed in equipment by any other. The modern devel-
opments in short wave transmission ha\e facilitated the
co-ordination of movements even though the units be miles
from their bases.
What was once a tank is now a combat car and the
modern tank is a land-going battleship. Our army has a
light tank capable of 50 mph. on good road and 35 mph.
cross country. It is driven on full tracks, has a revolving
gun turret, and room for a crew of five men. Its armament
consists of a 37 mm cannon in the tvuret supplemented by a
cal. .50 machine gun, 3-.3(t cal. machine guns, and one .45
cal. machine gun.
The new medium tank, only a few of which are com-
plete, weighs approximately 40 tons, is propelled on full
tracks and has two movable turrets and one gvm platform.
This is the new M3 which has a 75mm cannon, a 37mm
cannon, a .50 cal. machine gun, and 2-. 30 cal. machine guns
for armament. It is capable of 25 mph. cross country. The
design of this tank has already been modified but the speci-
fications are confidential.
Experiments are being conducted on a design for a heavy
tank which is a combination of the (jerman 70-ton dread-
naught and the 85-ton descendant of the Hritish World War
I land battleship. The weight will be approximately 75 tons
hut the construction data is still strictly confidential.
The old tank has been developed into a fast moving,
Left: M:{ Medium Tanks euiiiin;; off 3 assemhly lines. Chr.vsler Tank .Vrsenal.
Kislit: Troop 15, Sth Engrs. transporting arni.v s<'out ear on flying ferry.
THE TEGHNOGRAPH
hard hitting ca\alry weapon capable of 60 iiiph. on good
roads and 33 niph. cross country. The combat car, as tile
cavalry terms the old infantry tank, is the most maneuver-
able of all the fidl track vehicles in the modern army.
The reconnaissance cavalry has two types of four wheel
drive cars which are capable of movements in all t\pes of
terrain. The first of these is the scout car which is nothing
more than a shield of 3-S-inch armor built around a chassis.
The scout car is powered with a White six c\linder valve-
in-head engine, weighs 7 tons, and carries a maximum load
of eight men, but the normal crew is six. It has both
high and low ratio gears with a maximum speed of 60 mph.
on good road and 35 mph. cross country. It can climb a
30 per cent grade in rough terrain and has a roller in front
of the radiator to help lift the car out of all but the steepest
ditches. The 3-S-inch armor plate will protect the person-
nel against all small arms fire since .50 cal, projectiles lose
all \elocity in a point blank penetration and drop harm-
lessly to the floor and all angle fire will glance off without
penetration. The tires are of composition which will absorb
a limited amount of fire and still permit movement. The
car is armed with one .50 cal. machine gun, 3-.30 cal,
machine guns, 3 (larand semi-automatic rifles, and one .45
cal. sub machine gun. All machine guns are mounted on a
track which permits all guns to be fired in any direction.
The second four wheel drive machine is the armored
car which has six wheels and two spares mounted on an
axle to facilitate the movement of the car in rough terrain.
This car is completely enclosed in armor plate with a revolv-
ing turret mounted with a .50 cal. machine guns and also
mounting a .30 cal. machine gun. The armored car re-
sembles the tank without the endless track and is capable
of 60 mph. on good road and 35 mph. o\er rough terrain.
Motorcycles are used more in scout and reconnaissance
movements than attacks and may be used normally to main-
tain contast in column. The machine used is a twin cylinder
motor built to government specifications and mounted with
a .45 cal. machine gun in the center of the handle bars.
The small "mechanical horse" being manufactured b\
the Ford company is being used for almost everything. Its
four wheel drive and small size make it capable of almost
anything a horse can do, and it is harder to ride than any
horse.
In order to mass troops quickly for an attack and to hold
a position taken, troops must be moved with as much speed
as possible. For this purpose there have developed a number
of personnel carriers. Everyone has seen the 1 1-2 ton truck
which will carry 12 men on seat boards. These seat boards
can be removed to carry supplies.
In addition we have the half-track carrier and the four
wheel drive carrier which resembles the scout car. Each of
the latter have armor plate to protect the men against
small arms fire and are heavily armed.
The gun units of the various organizations are being
equipped with prime removers, enabling weapons and the
crews to be transported at a pace w-hich will enable them
to accomplish support of the other units. Many of the
smaller weapons carriers are of the "jeep" or mechanical
horse type with a four wheel drive and two gear ratios
enabling the crew to get the gun into the most difficult
positions. The Field artillery uses large half-track movers
to get its guns and crews to the point of action.
All war is not troop movement and scouting activities
for all machinery tends to break down now and then, and
troops must be fed and supplied. A system of maintenance
has been developed in motorized columns. If the vehicle
which has stopped due to mechanical failure cannot be fixed
by the crew and section leader, it waits for the platoon
maintenance men, and if they find after examination that
they cannot repair the machine, the crew waits for the
company maintenance truck. Each imits has a maintenance
personnel better equipped than the next smallest iniit, and
NOVEMBER, 1941
Above: Trucks crossing bridge construeted hy ( n. A, 107th
Knyrs. in one hour and "'0 minutes — l.enntli i)f bridiic-,
7? ft.
Helow: Tanli ( ih ps crossing pi>iiti>i>n biidsje. Ilannawa Kalis,
X. V.
in the larger units complete tool and machine shops are
carried with the column.
The Engineers are tle\eloping new equipment carriers
to enable them to carr\' their bridge section and pontoons
with more speed and facilitate the uninterrupted advance
of the fighting troops as much as possible. Among these
is an all-aluminum pontoon carrier and a bridge section
mover.
Another of the recent de\elopments is the placing of
the field kitchen on trucks which enable the cooks to prepare
food on the march, and serve mess to the men immediately
when halting to eat.
The big difference between the German or British ma-
chines and ours is the complicated machiner\. Ciermans
fear the coming of winter because the cold weather will cut
down on the efficiency of their weapons by ice, snow, and
mud getting into the hinges and joints. Another different
characteristic of both the German and British weapons
carriers is that they are carried on the movers, thus necessi-
tating more load on the rear wheels and making additional
machinery for putting the guns into action on the trucks.
The French had a 1939 model Somua tank which even
the Germans admitted to be the best in the Battle of France.
From this brief discu.ssion of the newest types of motori-
zation it is evident that the American engineer has been
preparing this coimtry to defend itself against any invader.
NAMES
in the news
By William R. Schmitz
Freshman in (.' Iwmical Eufiiiu'eyiug
JOHN McINTOSH
Getting an interview witli John Mcintosh is like going
through a research laborator\. John stays at a home that
was set up by the Institute of Boiler and Radiation Manu-
facturers. And to anyone that likes Mechanical Engineer-
ing, it is an ideal place to go through. John shows you the
many gadgets and eqiiipment on the place and \ou wonder
how he keeps it all straight. He takes daily readings and
keeps track of various other data. It is a specially built
house and its purpose is to make tests under actual living
conditions.
John is a member of Pi Tau Sigma, Sigma Tau, A. S.
M. W., Engineering Council; he is co-chairman of A. S.
M. E. and president of Pi Tau Sigma. He is in the ad-
vanced course in militar\- (Engineers) and belongs to
T. N. T.
When asked why lie came wa\' out to Illinois, he said
"It has a well recommended engineering school." John is
an average fellow with quiet, false shyness. Since his home
is in Albany, N. Y., you might expect one of his hobbies
to be skiing, and it is. He also likes to hunt and to play
tennis, expects to be called to military service but doesn't
know just when. Sales engineering appeals to him and he
lists physics and mathematics as favorite courses contributing
to his 4.0 average. He'd like to work for the General Elec-
tric Co., at Schenectady, New York.
The M. E. "prexy" urges a five year course to "broaden
out" the curriculum to include other than technical sub-
jects. "One great improvement" would be to include co-
operative courses in the curriculum, i. e., work six months
and then go to school six months — the "Cincinnati system."
John lives alone at the research home. Lonesome? — Oil,
no. He has too much work around there to get lonesome.
He greatly enjoys tlie life tht he leads — sort of like a
guinea pig a la Astor.
•lo)in
Bob
BOB GROVE
Hob Grove is president of the Student Branch of Amer-
ican Ceramic Society. He also is on the engineering council,
and belongs to MIWA, men's independent organization.
He did not take military here at the University, but
played in the band instead. Thus he followed up his love
for music that he found in high school. Bob lives at Mt.
Carroll, Illinois, and there he sang in the boys' quartet that
won first place in the state contest. He would have liked
to join the glee club here at the I niversity, but "could never
find the time to spare. "
Although he ne\er played any \arsity football or bas-
ketball here, he ilid participate in them at high school. And
he lists sports of all kinds as his hobby.
To any freshman. Bob gives this advice, "W'ork hard
when you work, and play hard when you play. Organize
your time and studies so that you can get the most done."
He warns that there is a hard road ahead for the frosh to
tra\el and says not to be discouraged.
Bob has a great love for Illinois and thinks that there
is no place like it. He is specializing in ceramic engineering
and would like to head a personnel administration.
Our last question to Bob was "What do you think of
the 'Technograph' ?" To this delicate querry he replied
that he liked it very much and that it was a definite boost
to the engineering school. It also tended to unite the stu-
dents and the facidtv of the engineering department, he
thought. ( P.S. — We ho|ie so too.)
BOB OWENS
Tall, brown-haired Bob Owens is a product of Blue
Island, Illinois. He came to Illinois because he felt that
Illinois had what he wanted. Bob thinks, and he righth
should, that Illinois has the best engineering school in the
country. He is the second member of the family to come to
Illinois, his sister having attended before him.
Bob is an independent, and on the sideline he buys food
for a co-operative dining hall. It is up to him whether or
not the rest of the boys eat. Both I. S. G. E., and the En-
gineering Council count him as a valuable member.
Bob says that all freshmen shouhl join some activity.
"Usually they wait imtil they are seniors and then try to
crowd in as many things as possible. They like to have a
long list of extra-curricular activities to show at their inter-
\iew for a job." But he cautions: "They shouldn't try to
enter too many things, and then not do anything worth-
while in any of them."
He is reputedly a pretty good dancer, and enjoys at-
tending as man>' dances as possible, also enjoying tennis,
ice-skating, and trumpeting. He only plays the trumpet for
his own "amazement," not for other people's.
In looking toward the future, he'd like to get into sales
engineering work. However, Bob is registered under the
selective service law and is deferred until school is out. He
niav try to get a commission in the na\\, although he is not
certain about this. His opinion on world affairs is that it is
only a matter of time until Hitler will be defeated by his
own people.
Bob is a general engineer and tloesn't want to specialize
too much. He wants to ha\e the background of engineer-
ing in order to be able to go out and sell engineering
products. He has an average of 3.^ . . . his fa\orite sub-
ject: Machine Design and Shop Work.
As a t\pical engineering student. Bob really enjoys life
at the University. When he first came here, he felt that the
place was too big. But since then he lias come to feel
THE TECHNOGRAPH
Telephone lines are life lines. Tliey carry
the communications so vital to our expanding
defense program.
The photograph shows wires being made into
a telephone cable. Such cable — containing bil-
lions of feet of this wire — is being rushed by
Western Electric to meet the urgent telephone
needs of the armed forces and of industry.
So too, in vastly increased quantities, are being
sped telephones and switchboards — and radio
apparatus for the air forces and the Signal
Corps.
The efficiency of Bell Telephone service is
more than ever essential to government and
business, and now as always Western Electric
can be counted on to supply the life lines.
Western Etectric
. . . is back of your
Bell Telephone service
NOVEMBER. 1941
differently, and feels that he is more of a part of the school.
He gets "a big kick" out of the social life here at Illinois.
He finds girls very friendly and he usually gives them a
"break" b\ daring once a week.
RILL M.\LLOY
Wm. C. .Mallo\ is better known to all his friends as
"Pat" .Mall()\. The nickname came about because as he
says, "I was just Irish enough for 'Pat' to be a natural nick-
name." Pat hails from a town named Dahinda, Illinois. That
name was given to it by the Indians, and it means "behind
the hills." (Aren't we all ?)
Pat is a member of .A. S. M. E., of which he has been
treasiner, member of publicity committee, and is the co-
chairman for the coming year. He is on the executive cabi-
net of the interfraternity council ; member of Phi Eta Sigma,
freshman honorary society; Sigma Tau ; and is President of
Triangle Fraternitx'.
When asked for his reason for coming to Illinois, he
replied, "I wanted security." Pat had worked at various
part-time jobs after he had left high school and he coiddn't
find anything permanent. He said that he could picture
himself being driven from one job to another the rest of
his life, and that did not appeal to him. He believed that
he would like to be an engineer, and because Illinois has
"one of the finest engineering schools in this part of the
country," he came here.
Thinking the M. E. course too narrow he suggests
courses in economics, industrial management, history, and
literature shoidd be included in the curriculum of Mechani-
cal Engineering. "There is too much theory and there are
not enough practicable courses.". Unquote.
When questional about Illini feminity, Pat says "The
co-eds here at Illinois can't be beat anywhere." He has not
settled on an\ certain one as yet, usually having dates during
the week ends and an occasional coke date during the week.
(Let the girls beware!)
Sporting a 4.0 a\erage, Pat is doing very well in his
studies we think, and find he favors Machine Design, labor-
atory courses, T. A. \l., and Mathematics. His studies
don't take all of his time and he hobbies his spare time with
reading, meeting people, campus politics, and rifle shooting.
The Pratt and Whitne\^ Aircraft Co., at East Hart-
ford, Conn., employed him last summer, and after his
graduation he hopes to go back there — especially to the ex-
perimental test department.
Hill) Owens
Hill
SIATEMENT OF THE OWNERSHIP, MANAGEMENT,
CIRCULATION, ETC., REQCIREI) in' THE ACTS t)!' (_(J.\
(;RESS OF AUGUST 24. 191-'. AND MARCH 3, 193J1,
Of The lUiiuiis Technograph published eight times a year (Oct..
Nov., Dec, Jan., Fel)., Mar., Apr., and Mav) at Urbana, Illinois
for t)ctober, 1941.
State of Illinois 1
County of Champaign J ^^•
Before me, a notary public in and for the .State and Comity afore-
said, personally appeared Ricliard W. l.andon, who. having bcCTi
duly sworn according to law, deposes and says that he is the busi-
ness manager of The Illinois Technograph and that the following
is. to the best of his knowledge and belief, a true statement of the
ownership, management and the circulation, etc., of the aforesaid
luiblication. for the date shown in the above caption, required by
the .^ct of August 24, 1912, as amended by the Act of March .1.
1933, embodied in section 537, Postal Laws and Regulations.
That the names and addresses of the publisher, editor, and busi-
ness manager are: Publisher, Illini Publishing Company, University
Station, L^rbana, Illinois:
Editor. Donald K. Stevens. Urbana, Hlinois.
Business Manager, Richard W. Landon, Champaign. Illinois.
That the owner is the Illini Publishing Company, a non-
commercial organization, whose directors are Fred Siebert, F. H.
Turner. Cecil A. Meyer, A- R. Knight. Betty Lou Gibson, Joseph
Rarick. James Felt, and Dean Wessel.
RICHARD W. LANDON, Business Manager
Swtnn to and siiliscritted before me this ]5tli day of Octol)er, 1941
I SEAL)
.\Liri-: SMITH. Nutarv Pnlilic.
NAMES IN THE NEWS .
for Octoher feadirrcl the fdiir seniors lielnu.
you'd like to .SKK them. — Kd.
We thotruhl
ISoh Iviidci
I'aiil I'liuke
Hert Kowler
(ien*,\' tloiiintan
10
THE TECHNOGRAPH
ZINC
Good Soldiers!
When the Country Calls,
The Zinc Industry Responds
IHE Zinc industry cheerfully and willingly accepts its share in fulfilling the present pro-
gram for National Defense, just as it has always, year in and year out, given prompt, capa-
ble and efficient response when called upon to serve the needs of individuals and industry.
The present emergency brings with it an unprecedented
demand for Zinc. Directly and indirectly, the require-
ments for National Defense involve the use of hundreds
of thousands of tons of this indispensable metal. At the
same time, the civilian industry demand is constantly
increasing.
The real recognition and appreciation of the value of
the service which Zinc renders comes at times like the
present. Back of the metal itself, is the great industry
that produces it — the miners, the smelters, the fabrica-
tors. All are bending every effort to meet not only the
nation's needs for Zinc, but also to cover current produc-
tion for civilian use. Production has been raised to
record-breaking figures, and still the output increases.
Consumers in every field are assured that the vigorous
efforts being made by the industry to balance supply and
demand will be sustained.
The American Zinc Institute continues to offer its co-
operation to educational and extension agencies and
welcomes opportunities to be of service.
ZINC IN INDUSTRY
The essential part that Zinc
plays in a multitude of impor-
tant products should be under-
stood by every well-informed
technician. The location of ore
deposits and smelters; mining
and smelting; important uses of
Zinc, such as galvanizing, brass
manufacture, die-casting, rolled
zinc, paint pigments and many
other applications — these are
discussed in
'The Zinc Industry"
a "mine to market" outline in
32-page booklet form. Impor-
tant data relative to the produc-
tion and consumption of Zinc
are given in
''Facts About Zinc"
Copies of both of these book-
lets will be sent upon request.
AMERICAN ZINC INSTITUTE
INCORPORATED
60 East 42nd Street, Newr York, N. Y.
NOVEMBER, 1941
11
Kinht: l':vcr.v
Hcarcliliulit is ris-
idly tf.-sli'il 1)> the
a r 111 y a ii d t li c
iiKiTiiirartuifr.
ILLUMINATION NOW!..
By Haywood F. Talley
Darkness and quiet prevailed. Only seldom was the
darkness pierced by a streak of light extending from a door
quickly opened and closed by an emerging resident. Very
infrequently was the ghostly silence broken by the slow,
steady tread of a night sentry or by the brisk steps of a
reporter hurrying to or from the offices of a transcontinental
cable conipani,'. Suddenly the terrifying shriek of the air-
raid alarm split the air and for seconds all the sounds that
could be heard were accompanying echos and the pounding
of one's own heart. The blaikout was perfect.
-Moments later the drone of enemy planes coLild be
heard in the distance. As they drew near a per.son could
not help but shudder with the realization that there were
no doubt more enemy planes on the way than had yet
attacked the capital. Long moments passed as the planes
grew nearer and nearer; the roar of their engines grew
louder, Louder! Yes, they were now over the opposite
side of the city. Already the reports of several exploding
bombs had been heard. As the planes grew nearer, the
bombs began to drop faster and faster. The planes grew
nearer, Nearer! In only a few seconds they would be
overhead. Could nothing be done to stop them?
Almost as suddenly as the air-raid siren broke the silence,
the powerful beams of several batteries of anti-aircraft
searchlights flicked on to light the midnight skies. Soon it
was possible to force the entire attacking command to a
rapid retreat. Yes, ILLUMINATION made the differ-
ence.
Anti-aircraft searchlights of the t\ |)e pictured on the
cover of this issue of the Technograph have a mirror five
feet in diameter and candlepowers of unbelievable intensity.
Special characteristics include high-intensity carbon arc,
12
remote electric control, ready mobility and sturdy construc-
tion to withstand shocks incident to transportation. Each
searchlight has its own remote electric control station and a
light weight portable power plant with flexible cables for
connecting the searchlight to its control and power plant.
Each unit is complete within itself and consequently can be
operated either in a battery or independently, and in neither
case is dependent on an outside source of power.
The Army, Navy, and Air Corps have highly specialized
lighting requirements for fortifications, naval stations, air-
ports, seadromes, and ships, as well as extensive require-
ments for the lighting of camps for trainees, Xation.il
Guardsmen and enlisted men. At these camps an endeaxor
is made to provide every needed means for maintaining the
essential health and efficiency of the men, and good light-
ing is necessarily one major endeavor.
Some idea of the size of the Army and Navy lighting
requirements may be gained by the fact that in the last
fiscal year the Army bought more than 5 million incan-
descent lamps, 34 thousand street lamps, and ten thousand
five hundred lights of special sizes or specifications. An
Army cantonment of from one to five thousand troops
uses more than 16 thousand light bulbs a year. An Army
four-motored bomber of the flying fortress type has about
two and one-half miles of wiring in its electrical wiring
and power system, while a battleship carries more than 160
miles of power and control cable. -A battleship of modern
design has about 6,800 lamps installed in fixtures at one
time, and carries two extra for each of these. This new
type under construction averages 4() fluorescent fixtures
.•unojig its 2, .150 ceiling fixtures.
(Please See Paye 17)
THE TECHNOGRAPH
'\
"No sinell,noise, jolt, etc...'*
"Positively the most perfect
machine on the market" was
the manufacturer's descrip-
tion of this horseless car-
riage in 1900. And only the
rich could afford such per-
fection. Parts were finished
by hand. Interchangeability
of parts was unheard of. Then
came man-made abrasives such
as "Carborundum", and later
"Aloxite", to help bring about
the mass production that has
made available to everybody
that miracle of transportation-
the modern American car.
The use of man-made abrasives made it possible
to finish parts to uniformly close limits of
accuracy. Interchangeable crankshafts, cams,
cylinders, pistons, gears could be produced
in quantity for instant assembly. Better-
built cars became available at new low prices.
And the same mass production methods extended
to other products have helped bring us a new
standard of living.
A leader in the advancement of grinding.
Carborundum now supplies abrasive prod-
ucts for obtaining finishes of unbelievable
accuracy. No matter what type of industry
you may be identified with after gradua-
tion, you will find it profitable to use
Carborundum engineering experience. The
Carborundum Company, Niagara Falls, N. Y.
Carborundum and Aloxite »re rcjristered trade-marks of
Bud indiiale manufaciurf hy The Carborundum t-umpany .
CARBORUNDUIA
NOVEMBER, 1941
13
HERE is a case in which oppoitunity practically knocks the <loor down.
Writers, editors, illustrators, salesmen, draftsmen, typists, clerks, and ainone
with a good workable idea is being urged to join the Technograph staff rioiv.
Did you work on your high school paper or yearbook? Many of our staff writers and
editors did too, and you may want to add to your past experience as they did.
Not all of our staff are old-timers at the journalism game of coin'se — they are
just enjoying the opportunities this staff offers to budding engineers.
Our magazine is one of the four pviblications of the lllini Publishing Company,
and has been a growing concern since 1883. Matrix ke\s arc awarded each year
to students who have been acti\e on tlie staff, and you can get your bronze key
after this year's participation in the Technograph as an activit\. You can look
forward to advancement too. for ability and hard work are e\ery bit as important
as seniorit)' here.
Will it take your time? Yes it will — several hours a week ordiiiariK, but
>ou'll enjo\' that time as much as aii\ minutes you spend (except with the girl
friend perhaps). Your name and the material you write or draw will appeai- in
type and that's always a thrill for even the most hardened veteran.
The Technograph is having a banner year this \ear as host to LCMA (Engi-
neering College Magazines Associated), so if you want to join our "family" and
meet Sheldon Leavitt, Rob McCleary, Hill Cramer, Haywood Talley, August L ttich,
Hill Murphy, Hill Schmitz, John Morris, Alex Green, and our new recruits, be sure
to contact us. You are welcome at our office in 213 Engineering Hall, and if
you have some news suitable for the engineer's consumption bring it around. We
hope to restore the engineer as a man of prominence on the engineering campus,
and to do that we need your help. Whether you've had experience or not get in
touch with Richard Landon (Phi (jamma Delta), our Husiness Manager, or the
undersigned who tries to edit this sheet. Just reach me at the Technograph (Office
or at 1210 West California, Urbana. (Phone 7-2820). If you are a freshman
you may be one of the 25 we need, and if you are a sophomore or j\inior the door
is open to you, too.
I li.ite to mention this, but the onh' cost of joining the 'J'crhimf/rtifih staff is a
little thought and time. The rewards may be pleasuie, sense of achievement, im-
pro\ement of your writing ability, or perhaps, as it has for a number of graduates
from the staff, a better job when you enter the business world. Think it over
and you'll call us right away if you are the kind of fellow we think you are ....
a good engineer!
DoxAi.ii K. Stevens
Editor, [Ik TciJinni/nit'h
14
THE TECHNOGRAPH
Mile and a-half of Conveyor
lubricated by
^^The Man who isnH There!
?9
^■■r.'siv^^ ,,
-'S!
-^i .,^'* <- i %sV-
. -^ ?»- "v
• Yes, 16,000 bearings at the Shasta Daiu
project, greased regularly by Yehoodi's old
man — the phantom of the operation.
Seriously, the secret is New Departure
anti-friction bearings, self-sealed against
dirt and lubricatcd-for-life!
Just another "new departure" by New
Departure — another "famous first" bv an
alert company whose products arc ideas as
well as ball bearings.
If you arc to become a mechanical
Conveyor Bearing
self-sealed
and
lubricated- for-life
engineer, you just cannot escape New
Departure — because these finer anti-friction
bearings are used wherever shafts turn —
and nothing rolls like a ball in the Forged
Steel bearing.
The whole absorbing story of anti-
friction bearings is told in a beautifully
ilhistratcd 112-page book we'd like to send
\ou. Ask for "Why Anti-Friction Bearings."
New Departure, a Division of General
Motors, Bristol and Mcriden, Connecticut.
/K
'ew
THE FORG
VepanXune
ED / STEEL BEARING
NOVEMBER, 1941
15
TECHNOCRACKED..
9
By Robert E. McCIeary
Juii'or ill Electrical /uiiSiiirrrini;
Kiifiinceis can't imilcistaiid the girls who tifquciit Kani-
cicrs' Annex on Daniel every nij^ht, smoking, coking and
pLning cards. Are they really one-semester co-eds, or are
the\ brilliant and don't have to stiuh , or what? Techno-
graph may investigate the L.A.S. student sometime just for
the helluvit.
Perhaps we deedn't worry — we'll all probably be over-
seas soon, getting our heads blown off with the rest of the
boys . . . nothing like making the world safe for the Demo-
crats. \ou know.
hist
add
Pet peeve of Technocracked is the drawing of obvious
conclusions by otherwise well meaning people, i. e.. You've
got a heavy date. See, you're washing up the car with
gusto and hard labor, see, and some one comes by and
deduces brightly: "Cleanin' her up, hey?" Gad, don't it
make you smoke? Bye the bye, gentle readers, speaking
of smoke, do you know any girls you'd like to see inhale?
I know some I'd like to see there, too.
I wonder what it is about a cow that makes the stuff
she gives so costly ? She is unpretentious enough and no one
would think the grass she eats and the water she drinks
could finally be worth 16c per quart . . . Cann\ critters.
them cows. An\uay, 1 iniderstand anxious parents can
hardly wait nowadaxs until junior gets old enough to take
up the whisky habit . . .
No one has forgotten the pig-roast the Ceramics threw
last year. It ended up at "Bunnies " in I rbana, remember?
The atmosphere became (so I am told) so murky it was
hard to recognize each other uiuler the table . . . And then
the boys started singing that old gold-rush epic about "A
bunch of the boys were whooping it up, in one of the Yukon
halls, etc . . . CEXSORED . . . hut we can't talk abc
that, here.
We woiuler if an\ of the R.( ).T.C. bo\s at camp
summer met Maizie — you know, the one that couldn't
or subtract, but was able to work the whole division
Yooi's trooh lived in Chicago all last summer . . . .
working ( ?) with some of the 50 odd (what am I saying)
other U. of I. engineers who were employed at the Carnegie-
Illinois Steel Mill . . . certainly an expensive place to live —
Chicago . . . you arn't in there 1^ minutes before, bang!
goes anothei' nickel for peanuts ... a wicked place, too;
people staying out vuitil 11 :30, drinking cokes and smoking
cigarettes, that there new fad from down East. Nite life
in Chicago seems to consist in spending money like water
to obtain drinks that taste just that way . . .
Many of the seniors will take, or have already taken,
inspection trips. Chem. engineers at Purdue were taken
through a brewery in the Last last \ear . . . Lucky fellows
... It should happen to us.
We hope there will be another "Slide Rule Shuffle"
this year. It gives those engineers who are exponents of
"Whatchaknowjoe" jive and "Solid Sending" a chance to
show off. Besides, did you ever see more beautiful women
at one time than were at that dance? Engineers may not
date often, but when they do, well, any old crock just
won't do . . . it's got to be the best, or within certain
rigidly standardized limits, (plus or minus something, you
know.) On the same subject — do ceramists know more
about crocks, er, ah, girls, than other engineers? We're
askin', not tellin'.
Overheard a tout at Washington Park tell a friend, "I
broke even on the horses today, and boy, did I need it!" . . .
All which goes to prove that the only person who cleaned
up following the horses was an old fashioned street sweeper
. . . there really were two of them. Very good friends,
broom-mates, you might say. Corn\' But def!
Let's make like we didn't know from nothin' and ponder
about who our next president will be . . . King Franklin
seems to have an "in" with our country's history. Man\
feel as does the Chicago Tribune (pfffttt), that while we
may not get a chance to vote for Roosevelt every day, it
sure seems like it. Oh well, good engineers can still get
deferred . . . We should worr\- — those who don't like R. O.,
we mean.
The other day a Southerner named Smith in the T.A.M.
department gave one class of T.A.M. 3 some good advice
about how to arrange one's studies amidst an impending
beer-bust. It was very good advice.
INSIDE DOPE
A physics professor whose initials are Donald William
Kerst has whipped up a job that's called an electron acceler-
ator. Watch Technograph for more news of this. Maybe
it will put Illinois on the map . . . put it there again, we
mean, of course.
16
THE TECHNOGRAPH
WEST POINT OF THK WEST . . . (from pay,- .i)
The men listed above are the leaders in the college which
furnishes the military leaders to the ROTC. These men
are instructed by men who have at one time or another in
their career served their country as reserve otiicers; in tact,
many of the men on the faculty of the engineering college
ar still acti\' in military' training during the summer montlis.
What wdl happen to the engineers after they leave col-
lege? Many of them will be serving their country in some
way or another that we might be better prepared to defend
ourselves. Some of these already have their commissions
in the engineering department of the na\y which will be-
come effective when they graduate. Chick Irish, Met.E. is
one of these who will be found around the high seas after
graduation.
The Ordnance and munitions industry will call man\
of the mechanical and chem engineers either as officers in
the army or as civilian aides.
Finally there will be many engineers in the new Armored
I)i\isions which are revolutionizing modern warfare. To
the organizers of this corps the training of an engineer
means dependability and initiative.
ILLL MINATIOX NOW! (frow page 12)
Sufficient and proper illumination of classroom, draft-
ing room, shop, and industrial plant also has an effect on
liefense efforts. Other contributory applications of defense
illumination include lighting for traffic safety. Si\t\ per-
cent of all traffic fatalities occur after dark, though onl\
about one-ourth of the normal 24 hour traffic moves over
the road at night. The additional traffic due to defense
industries in many areas has unavoidably sent the night
accident figures skyrocketing. Rut here, too, modern illum-
ination methods are at work, now providing modern safety
lighting for defense.
Why Worry?
Have
WEBER
Make You Some
Guaranteed
Pictures Now
On John Street
DANCING
0
.1
Every Saturday Night
^^ ^"^^^
To the Music of
^^k ■
DICK CISN E
^^^^^^^^^^^^^^^^^^^B ^^^^^^
and his orchestra
^HH^H ^^p ""'V
mini Union Ballroom
Nine to Twelve — 99c per couple
Special Dances
^^^
^^^^^^^^^^H l^\3I^
Friday, Nov. 7 — Weekend of Dad's Day
Nov. 18— The Night Before Thanksgiving
Vacation
NOVEMBER, 1941
17
NEW EYES OF DEFENSE
By Norman Pintchuk
As the eyes ot the world rest upon Hitler, the eyes of
the United States Army are getting their share of attention.
Throughout the many camps in the United States soldiers
are using modern, precision-made iiitrunients in the comse
of their daily duties. The officials in charge of buying optical
instruments for use in the army and t\;\\\ make sure that
every instrument comes up to government specifications by
checking each individual piece of equipment before it is
accepted.
Hoth the army and the navy use nian\' C^ptical instru-
ments, but — surprisingly, the army uses a greater variety
than the navy. The army uses aerial cameras, range finders,
surveying equipment, telescopic gun sights, search light
lenses, bomb sights, binoculars, and the French Aiming
Circle. The navy, in turn, uses range and height finders,
telescopes, and binoculars. In both the arm\' and the navy.
goggles for fliers are ground to svnt the indi\i(lual.
The cameras which are used for aerial photography are
of a special design. A new type of lens was developed for
the army to make it possible for them to take clear, sharp
pictures from high altitudes. The size of the average nega-
tive used by the army is five by seven inches. When a photo-
graph is taken from an altitude of five thousand feet, the
images of objects on the ground are ver\ minute and must
be greatly enlarged and studied with an aerial stereoscope.
This is done to get an accurate view of the objects on the
A TAP LOOKS QUITE SIMPLE
BUT...
To make a good tap for a particular job
may require a special kind of steel, expen-
sive automatic machines, milling machines,
accurate grinders that will finish threads to
dimensions much less than a human hair,
and years of experience in heat treatment.
These are some of the reasons why it pays
to look for the "G.T.D. Greenfield" trade
mark on taps and other threading tools —
the mark of the oldest and largest company
in the business.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASSACHUSETTS
^l^GREENFIELD
r»PS • DIES ■ GAGES • TWIST DRILLS • REAMERS ■ SCREVy PLATES • PIPE TOOLS
18
ground. Hy this means the army can tell if an object is mere
camouflage or not. After this stage, a multiplex aerial map-
ping machine is used. This equipment projects stereoscopic
pictures showing the terrain in full detail. With this ma-
chine, contour maps may be drawn and elevations estab-
lisheil. Xecessar\ information is thus obtained for effective
artiller\ control.
Range finders are very important because they control
the fire of one-tenth of the army and all of the navy guns.
The range finder that was installed on the battleship Xorth
Carolina contains more than 1500 mechaifical parts includ-
ing almost one hundred lenses and prisms. This construction
took one-half of the total time spent in building the ship.
In spite of what most people think, the range finder is a
sturdy instrument. It niList be air and water tight and re-
istant to vibration and shock.
Probably some of you are wondering how a range finder
works. Well, it is very simple if you remember your geo-
metry. The range finder furnishes the operator with one
siile and the two adjacent angles of a triangle, with the
target at the apex. From this information and b\' triangu-
lation, exact distances can be calculated quickly within the
range finder itself. Final range accuracy depends on the
\islbilit\' and optical and mechanical accuracy of the range
finder. From this simple explanation you can see that a
poorlv made lens may mean a miss instead of a hit in a
fight.'
There are man\' different kinds of glass, but basically all
are silicate compounds. Complex gla.sses have been prepared
with one or more of the fluorides of potassium, sodium, and
lithium. The ingredients of optical glass are mixed and
weighed with the most exacting caie. The pots, or crucibles.
In which the chemicals are placed, are made from materials
as carefiilly chosen as those for the glass Itself. Refractory
requirements are exacting. When the glass Is In the liquid
state It will fuse with the pot. In this wa\' any Impurities
or pieces of the pot might have some effect upon the glass,
.■md it would be inferior.
The phenomenon of refraction is responsible for the
value of the glass in optics. The atomic structure of the
silicate molecules is such that they will let light pass through
them. If the structure is so fixed that one or more atoms are
out of place, these atoms will reflect light and cause dis-
tortion In the light waves that pass through the lens. Because
of this fact, cooling the gla.ss is a very important step in
the manufacturing procedure. A uniformly cooled unstressed
glass is desired. After cooling, onl\' a small per cent of the
original glass is suitable for further processing, and only
the portions of clear flawless glass are cut out iov fine
lenses.
Precision optical work means grinding and polishing to
Incredible accuracy. The limits which manufacturers are
allowed are to within 0.0000058 of an Inch. Thus you see
that the temperature of the room would be a variable factor
unless some steps were taken to minimize the expansion and
contraction due to temperature changes. Usually the whole
plant is air-conditioned. Other elaborate precautions are
observed as In a watch factory to Insure accuracy. From
these modern optical factories, where precision is a fact and
not a fancy, come great Items for the nation's defense. They
aie realh gising the armed forces new eyes for old.
THE TECHNOGRAPH
WHAT BEARINGS WOULD
YOU SPECIFY FOR THE
CRANK SHAFT OF AN OIL
FIELD ENGINE?
If you were called upon to design a
gas, Diesel or steam engine for oil
field work how would you support the
crank shaft? If you knew your bear-
ings you wouldn't have to think twice.
You would do as most of the leading
engine builders do ; you would mount
the crank shaft on TIMKEN Tapered
Roller Bearings — single or double,
according to the length of the shaft
and the H.P. of the engine.
This would assure a smoothly-
operating engine that would transmit
its maximum power rating to the job,
for main bearing friction would be
eliminated. Full protection against
both radial and thrust loads would be
assured. Wear on the ends of the crank
shaft would be prevented because all move-
ment takes place within the TIMKEN Bearing
itself. Main bearings would seldom, if ever, have
to be replaced on account of wear. Crank shaft
alignment would be maintained indefinitely.
You can learn a lot more about crank shaft
bearings and many other applications by study-
ing the Timken Reference Manual. We will
gladly send you a copy. Write for it. Know
your bearings — be a better engineer.
THE TIMKEN ROLLER BEARING
COMPANY, CANTON, OHIO
TIMKEN
TAPERiO ROLLER REARIHGS
Manufacturers of TIMKEN Tapered Roller Bearings
for automobiles, motor trucks, railroad cars and
locomotives and all kinds of Industrial machinery;
TIMKEN Alloy Steels and Carbon and Alloy Seam-
less Tubing; and TIMKEN Rock Bits.
NOVEMBER, 1941
19
UFKIN ^
• "METALLIC" WOVEN TAPES
Woven, finished and coated to protect
against wear and moisture, to resist stretch-
ing and shrinking, and to prevent fraying
at the edges, the Lidkin "Metallic" is con-
sidered the best woven tape made.
WRITE FOR FREE COMPLETE CATALOG
I06 La(a,«»< SI.
SAGINAW, MICHIGAN
Canadian Facta, y
WINDSOR, ONT.
TAPES -RULES -PRECISION TOOLS
Your Slide Rule
Has Joined the Army
Sorry no slide rules for sale (except the dol-
lar pollyphase). The defense program absorbs
more rules than K. & E. can make. But they
are still increasing production and within
four months YOUR slide rule should be
ready for you. Sorry.
UnJA ersitv Book Store
202 S. Mathews ' 610 E. Daniel
Eat at
CHARLIE'S RESTAURANT
Where Engineers Meet for
Quality in Food and Service
OPPOSITE PHYSICS BLDG.
202 '/2 S. Mathews
20
CANADA'S DEFENSE
By Robert ¥.. McGleary
Jtiniiir in Hlectrical Engineering
Is Canada (ioinu; her share towards winning this war?
Canada, officially at war. has no selective service act. How
e\tensi\e is her industrial support? Are we in the L nited
States carrying the brunt of the war aid to the Allies in
production? These questions bother us until we observe
the records.
Production rates and the ingeniuos means used to con-
vert Canada into an arsenal for Democracy indicate that
she is definitel\- doing her share. Army, naval, and air
force guns of latest type are now coming from Canada.
These include the 'Tommies' Lee Enfield rifle, the Bren
'machine gun-rifle' (550 rounds per minute), the Colt-
Browning aircraft gun used in Spitfires and Hurricanes
(1,200 rounds per minute), the Boys anti-tank rifle, Bofors
40 millimeter anti-aircraft gun (120 rounds per minute up
to 10,000 feet), Vickers twin mounted 5 calibre naval anti-
aircraft guns (600 shots per minute), two pounder anti-tank
guns, the new 25 pounder field piece, twelve pounder naval
gims, and new depth charge mortars.
Also new is a Canadian built twin mounting for Lewis
guns for anti-aircraft use, the gunner leaning backward in
a sling during high angle firing.
In the last war, Canada had only one armament plant
where only the Ross rifle was made. Today new plants
are springing up, the Regina plant of General Motors of
Canada Ltd. will immediately undertake 100 per cent arma-
ment production, Sorel Industries Ltd. at Sorel, Quebec,
is producing the new rubber tired 2'^ pounder, and the
Chrysler Corporation has loaned men and technicians to the
great Simard Companies who, in co-operation with both
British and Canadian governments, is responsible for a great
part of Canada's ordnance production.
The Schneider-Cruesot Plant of France had loaned
Canada technicians. After France fell, these men had to
return to their families, probably under threat from the
invaders, and thus handicapped Canadian production. The
active enlistment drive in Canada is also taking machinists
for the air force as pilots and maintenance men.
In spite of these handicaps, Canada expects to reach
her peak production on schedule, February, 1942. At this
time, total production of automatic guns will reach 147,500
units per annum. A newly authorized modern army rifle,
authorized last August, will shortly reach production of
"thousands per month." Information is lacking on the
heavier gun production, but the program to date has met or
bettered every delivery promised.
Artillery production is an intermediate between extra-
ordinarily high grade jobbing work and precision mass manu-
facture. Quantities may run into a matter of thousands
per year; ample to justify repetition methods. The time
element requires means whereby unskille<l hands can be
enabled to produce in quantity.
Design of components is solely for correct functioning.
Modifications for more efficient and cheaper manufacture
are often impossible or difficult to arrange m such a short
time. Time also does not permit the development of spe-
cialized tools such as in the automotive industry. There-
fore, standard machine tools rather than production units
bear the brunt of production. Hand finishing also adds to
(Please see page 22)
THE TEGHNOGRAPH
i&iJ
Bettet'.
G^^^'^^^l iTexP^"^^'"'- V ^s ifit involves
^?SneU -^f:' can prove o-
?iprr^6' I{tet 90 years ^^ G,,nneU
• •• (*«•• «i
i J
*ng!!it!!i!iS
■^
NOVEMBER, 1941
21
m^
CANADA'S
DEFENSE
Alxivc: r. S. luiKincci^' jih-IIukIs :iic vvi(lrl.\ c .luii'il.
For Better
PHOTOGRAPHS
It's
Duncan -Erber
Studios
614 E. GREEN STREET
1st door next to Co-Ed
Call 2741 for your
lllio Appointment
Garhers'
Modern Cleaners
On the (Campus
it's (tarbers'
Phone 6-l.lS.S
I ruin Ptii/c 2(1
the time and cost of these precision products. 16,0()() man-
hours is the actual time consumed to produce the intricate
twin gun mountings for naval guns.
Of interest to engineers is the rifhng process where, in
accordance with latest developments, 21 separate broaching
cutters, of successiveh' increasing sizes are integrally mount-
ed and pushed through the drilled barrel simultaneously to
complete the job in one operation. ICach cutter takes a cut
of .015 meter. This screw powered broaching machine
carries the broaching spindle forward while the circular
broach is simultaneously rotated by a helical groove run-
ning over fi.xed keys in the stationary head.
Of interest to T. A. \l. 3 and 63 students is the pro-
cess called 'Auto-frettage,' used in barrel pioduction. This
is a method for automatically producing internal compressive
stresses in the bore, formerly achieved by winding layers of
steel wire under high tension about the barrel. The object
is to have the bore under compressive stress when the initial
bore piessure is zero. Thus the explosion pressure must
overcome the original compressive stress before the steel is
strssed in tension.
This initial compressive stress is conveniently done by
fluid at high pressure expanding the cylinder at room tem-
perature until almost all the metal has been stressed beyond
its elastic limit. The metal at the bore, being stressed the
most, attempts to maintain its permanent set after >ieldi[ig
plastically. 1 he outer layers, having onl\' been stressed
within tiieir elastic range, attempt to return within their
original dimensions, compressing the inner layers. The fluid
is glycerine and water, for water alone under such pressures
at room temperature would freeze.
Think, men, T.A.IVI. may win this war!
Speaking of Detroit, it has been declared the health-
iest cit\ in the U. S. Evidently, dodging automobiles is
;i healthful exercise.
Giving is a Fine Art
Ifr Help You With
• Gifts Well Selected.
• .\ttractively Packed for Giving.
O Greeting Cards for .\11 Occasions to
Accompan>' Gifts.
Strauch's at Campus,
709 S. Wright
I' (})■ CiiKiidiiti'ecl i\ (itcli Service
22
THE TECHNOGRAPH
The ramparts we build...
AS OUR COUNTRY moves through
_/^ perilous world events, national
defense is uppermost in our minds.
Is defense production fast enough?
Is American industry turning out
the goods? How are American en-
gineers and production men meet-
ing defense problems?
Here's how matters stand at
Westinghouse:
We are engaged in building more
than $300,000,000 worth of equip-
ment for the national defense pro-
gram. On our books are more than
3,600 defense orders. To meet sched-
ules, we must produce $960,000
worth of apparatus every day —
$40,000 every hour — between now
and the end of 1941.
Every one of the Company's 26
manufacturing divisions is working
on national defense projects; most
of them on a three-shift basis.
Employment is at an all-time
peak of 75,000, a gain of more than
25,000 since a year ago. One in three
Westinghouse employees is new.
To avoid delays due to shortages
in materials and to release metals
needed for other defense projects,
substitute materials committees
have been organized in every West-
inghouse plant to find ways to make
use of new materials v/herever pos-
sible. One result: our Merchandis-
ing Division alone has found ways
to save 1,500,000 pounds of alumi-
num out of next year's manufac-
turing schedule. That's enough to
build 130 Army bombers.
Many things ^e are making for
the Navy, Army, and defense in-
dustries are military secrets, but
we can mention:
Parts for control units on anti-
aircraft guns.
Special land, sea, and air radio
equipment for the Army and Navy.
High-speed X-ray equipment, ca-
pable of examining soldiers at the
rate of one a minute.
Army binoculars.
Fluorescent lamps for "blackout"
plants and others.
Secondary networks for defense
plants. These are systems of power
circuits and equipment so arranged
that if one part of the factory is de-
stroyed, current will continue to be
available in all undamaged sections.
Some of the things we're making
for air defense are:
Special meters and instruments
for Army airplanes.
Lightweight generators and volt-
age regulators to supply and control
electric power in Army planes.
Bomb fuses, now being turned
out at a high rate. Production will
be doubled again in a few weeks.
Plastic parts for aircraft, includ-
ing Micarta pulleys and fair leads
to guide the control wires inside
planes.
Radio sending and receiving ap-
paratus.
Lighting systems for airports and
seadrome lights capable of convert-
ing open waterways into landing
bases for seaplanes.
Now at work on propulsion
equipment for more than 100
Navy ships is the Westinghouse
Steam Division plant at South
Philadelphia.
Driving gear for 80 merchant ves-
sels also is being made at this plant.
Besides helping to build our first
lines of defense Westinghouse
is supplying power equipment
urgently needed for the speed-
up of its own and other defense
industries.
Our East Pittsburgh Works this
year will double its 1940 produc-
tion of generating equipment.
The Generator Division com-
pleted this year the three largest
water-wheel generators in the world
— 108,000 kilovolt-ampere giants
for Grand Coulee.
The Motor Division will produce
enough motors in 1941 to develop
2,660,000 horsepower; enough pow-
er to drive all the machinery in 50
steel mills. Majority of these motors
will be driving machinery for defense.
This, in outline, is the way the
Westinghouse Company and
Westinghouse engineers are do-
ing their share in national
defense.
TVfestinghouse
Westinghouse Electric and Manufocturing Co., Pittsburgh, Po.
NOVEMBER, 1941
23
^'BC^mtus /\/etvs
MOSQUfTOES DON'T
ifKE RED ifGHTS
Z'^r'I" in Cleveland, Ohio, a group of engi-
^^^ neers and entomologists has been spending
a lot of warm summer evenings sitting arounti
under a strjng of colored lights. But any
passerby who got the impression that the\' had
joined the rocking-chair brigade would be ver\
much mistaken. They were conducting a scien-
tific experiment to determine what color lights
attract, and what repel, night-flying insects.
Results: rnosquitoes and most other night-
flying insects don't like red lights, prefer blue.
Hut since re4 is not a very satisfactory color to
work under, the scientists suggest that if yf)u
must work under a lamp outdoors, yellow light
provides the' maximum advantages to himian
beings with fhe minimum attraction to insects.
A HALF DOZEN
LEFT HANDED BUCKETS
PLEASE "
VLVlr^hM\>ZT> BUCKETS
T TNI, IKE) the famous fellow who wanted a
^-^ left-hand monkey wrench, the young man
at the winqpw is perfectly in the right if the
buckets he wants are the buckets for a steam
turbine. Fqj- a double-flow turbine for ship
propulsion htis both right- and left-hand buckets.
There's riji important reason ffir using this
construction. Though it sounds more compli-
cated, a double-flow turbine operates at higher
speed, weighs less, and occupies less space than
a single-flow one. All these are distinct advan-
tages when the equipment has to be installed
in a ship, where space is at a premium. And in
times like these, when turbines must be turned
out in a hurry, the smaller metal parts required
represent an advantage in manufacture, too.
General Electric, which has probably built
as many naval and marine turbines as any
other single manufacturer, is right now making
more of them than at any time in its history.
And by taking advantage of every engineering
and manufacturing advance, it is turning them
out on what approaches a mass-producti(3n
basis.
WANT A BOOKLET?
^^Or required reading m any course we ever
■^ ^ heard of. But if lightning should strikeyou
some day, you'd be glad to know what hit you.
This booklet explains the whys and wherefores
of lightning. Tells you how to recognize light-
ning when you see it, how to catch it if you
should want to take some home to pla^' with, etc.
In fact about the only thing missing is a "light-
ning" index to enable you to thumb to your
favorite passage in less time vhan it takes to
say "blitz."
And if >'ou have just been on a textbook-
bin'ing binge, you ma>' be interested in the fact
that this 24-page pamphlet is free.
If you are interested, write to the General
Ellectric Company, Dept. 1 24F,, Schenectady,
N. Y., and ask for "The Stor)' of Lightning,"
based on the work of Dr. Karl B. McF.achron
author of the book, "Playing with Lightning."
24
GENERAL m ELECTRIC
368-26-211
THE TECHNOGRAPH
w-
Plastics for Christmas
Frequency Modulation
New Cars
Fashions
Names in the News
Technocracked
eft: Wintfi- on Hie ('atii|ius
Tin- B,„ir\aiJ-
hed 1885
Member E.C.M.A-
What Bearings would you
specify for a Steel Rolling Mill ?
Let's assume that you were asked to design
a 4-high continuous strip steel rolling mill to
operate at a rolling speed of 2,000 feet per
minute. What bearings would you select for
the necks of the back-up and work rolls?
If you knew your bearings you would specify
Timken Roll Neck Bearings. Then you would
be sure of smooth mill performance at all
speeds; steel rolled true to gauge at all times;
simplified lubrication; long bearing life (Timken
Roll Neck Bearings hold all records for ton-
nage rolled); easy roll changing (no delicate
parts to handle); fewer involuntary produc-
tion interruptions.
This is but one of thousands of bearing appli-
cations in industrial machinery where Timken
Bearings have proved their supremacy. When
you have gained a thorough knowledge of
Timken Bearings you will be in position to solve
any bearing problem you may ever encounter.
Write for a copy of the Timken Reference
Manual — a valuable text book.
THE TIMKEN ROLLER BEARING COMPANY, CANTON, OHIO
TIMKEN
TRADEMARK REG. U. S PAT. OFF.
TAPERED ROLLER REARIHCS
Manufacturers of Timlen Tapered Roller Bearings for automobiles, motor truclcs,
railroad cars and locomotives and all kinds of industrial machinery; Timken Alloy
Steels and Carbon and Alloy Seamless Tubing; and Timken Rock Bits.
DECEMBER. 1941
This Issue . . .
Santa Will Come Editorial 5
Bj- Donald K. Stevens
Plastics For Christmas 7
I5.V lla.Mvanl I,. Talley
No More Static 9
By Ha>\vai(l I.. Talley
1942 Models 11
By Kobert E. McCleary
Names in the News 12
The Fashions 14
Technocracked 16
THE TECHNOCRAPH
Staff . . .
Donald K. Stesens Editor
Robert D. Cote Office Manager
Melvin Hurwitz Editorial Assistant
MAKE-UP AND AKT
Sheldon J. Leavitt Assistant Editor
William N. Cramer Photographer
Norman Pintchul<. Sydney Wood. Edward Habicht,
John (iraper Editorial Assistants
EDITORIAL DEPARTMENT
Robert E. McCleary Assistant Editor
William G. Muridiy, Hayward L. Talley, William
R. Sehmitz. August L'ttieh Editorial Assistants
Richaid W. Landoii Business J\ltui(ir/cr
Jay Gossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace, John Graper, Warren Howard
Subscription A.ssistants
William Beich Circulation Manager
Alex Green Circulalii)n Assistant
Henry P. Evans facu/ty Adviser
MEMBER OF ENGINEERIXC. COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer. Cornell Engineer, Drexel Tech-
nical Jonrnal, Illinois Technograph. Iowa Engineer, Iowa Transit. Kansas
Eiigineer, Kansas State Engineer. Marquette Engineer. Michigan Technic.
Minnesota Techno-Log, Missouri Shamrock, Nebraska Blue Print, New
'^'ork Cniversity Quadrangle, North Dakota Engineer, North Dakota
.State Engineer. Ohio State Engineer. Oklahoma State Engineer. Oregon
State Technical Record. Pennsylvania Triangle. Purdue Engineer. Rose
Technic. Tech Engineering News. Villanova Engineer. Washington
.State Engineer. Wayne Engineer. Wisconsin Engineer.
Published Eight Times Yearly by the Students of the (.'allege of Engineering, University of Illinois
Published eight times during the year (October. November. Decem-
ber, January, February. March, April, and May) by The Illini Publish-
ing Company. Entered as second class matter, October 30. 1921. at
the post office of Urbana. Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Ulinois Techuogral'h.
When power must not fail I
How a Westinghouse Distribution System
Foils Lightning, Accidents, and Saboteurs
BEHIND America's urgent defense pro-
duction, stands electric power. It
runs the machines that turn out the
weapons for the defense of America. It
must not fail, must not even falter.
In the first World War, this vital
power could be cut off, and cut off
easily ... by saboteurs, by accidents, or
by lightning.
► For, in those days, the only means
of distributing electricity was through
radial systems, in which the power lines
radiated like the spokes of a wheel with
the power station as the hub. So, if any
part of a power line were damaged, no
electricity could be delivered to users
all along the line.
No way was known to reduce the vul-
nerability of power distribution until the
early '20's, when engineers of a large
power company conceived the idea of
the secondary network system.
► The idea was to connect low voltage
secondary lines in a network, with the
main power (primary) lines joined to the
network at several places. Thus, with
power being sent along several different
routes, a line could be damaged and
electricity would continue to flow to its
users along the other routes.
It was a great idea ... if it could be
made to work on large and complicated
city systems. That was the problem,
a problem which the power company
brought to Westinghouse engineers.
► The secondary network system
wouldn't work at all until some pump-
proof method was found to keep power
from flowing backwards into a damaged
section of the line. Westinghouse engi-
neer John S. Parsons (a member of
Georgia Tech's class of '21, a graduate
of the Westinghouse Training Course,
and the holder of 30 of the 150 patents
on secondary networks) found the way
... a pump-proof relay which, when
power is flowing in the wrong direction,
closes its contacts and causes a network
protector (automatic air circuit breaker)
to trip and cut the feeder off the line.
Then, there was the question of where
to put the transformers, relays, and pro-
tectors that secondary networks needed.
The amount of space this equipment
would take up would be tremendously
expensive in crowded cities.
► The obvious way to overcome this
obstacle was to put this secondary net-
work equipment underground. But trans-
formers, relays, and protectors wouldn't
perform properly in damp underground
atmosphere. Westinghouse engineers
went to work and developed a trans-
former-relay-protector unit that could
fight off dampness and perform as well
underground as above ground! Now,
there are network units that do their
job even though submerged under salt
water, twice a day!
To make doubly sure that they had the
space problem licked, Westinghouse en-
gineers cut down the size and stepped
up the power capacity of these network
units. They made it possible for a unit
that was one-third smaller to do the
same electrical jobs!
► Secondary networks raised all sorts of
new problems. And Westinghouse engi-
neers had to find a lot of new answers
before they were able to bring secondary
networks from an idea to a working
distribution system.
Today, Westinghouse engineers have
brought secondary network systems to
164 cities. They've adapted these sys-
tems to the specialized needs of defense
plants, army camps, airports, and power
houses. Their work has contributed tre-
mendously to today's ability to distrib-
ute unfailing electric power . . . despite
lightning, accidents, and sabotage.
► This story illustrates how Westing-
house engineers work. More than that,
it shows how the Westinghouse Company
works. For there are 1,500 engineers in
Westinghouse ... in service, in manage-
ment in design, in sales, in every single
branch of the business. These engineers
give the company its point of view.
Westinghouse takes pride in the engi-
neering behind its products. Its engineers
are always analyzing its products, work-
ing over them, making them better. It
has the engineer's impatience with the
old and his eagerness to create the new.
► Engineers founded and built Westing-
house. Engineers will carry it on.
TVfestinghouse
Westinghouse Electric and Manufacturing Co., Pittsburgh, Pa.
THE TECHNOGRAPH
SANTA WILL COME
lulitoriul By Dmiald K. Stei'ens
Christmas is coming in a different way to countless
liomes this \ear, different from last \ear ami perhaps dif-
ferent from next year too. Militarism is all mixed-iip in
the air with winter's usual cold winds and crisp snow. We
may well expect junior's toys to be soldiers and Susan's
dolls to be nurses when Santa opens his bulging gift sack
this Christmas eve. "Peace on Earth" seems far away.
My friends are in the army and in the air corps this
Christmas. I expect to be called myself when I graduate
next June, but I'm not kicking. From the R.O.T.C. one
learns to take orders as well as give them. If the scrap
gets worse "across the pond" we'll probabl\ go into it.
Personally I don't believe in this war, 'though you ma\'
or may not agree with me. If for defense, I will fight.
It really doesn't matter in this case; you and 1 ma\ both
get a chance at stopping bullets, and soon, too.
With an engineering education, I had presumed some-
day I'd make glass or brick, that you'd bmld bridges or
wire motors. I'm an optimist — I think I'll yet do those
things if I can get a job after the army. If you have the
same luck you'll be doing your bit of engineering too. And
if we do get in it, and if we shouldn't get back — we might
have done much worse than "advancing brilliantly" or
"retreating strategically."
It's the Cause for which we'll be fighting — not the
mud, the blood, the glory. It's a ramification of the same
thing for which we are every day engineering — for life,
for homes, for men, women, and children. And if we,
the engineering students of this country, do our designing
and building well during the next few "critical" years,
we'll be building a nation that will withstand the "fatigue
stresses" of normal years. And Santa will be able to come
next \ear.
FROM A READER . . .
100(1 W. Illinois St.,
Urbana, Illinois
Dear Sir:
In reading through your publication 1 was surprised to
see onl\ one technical matter discussed. Wh\' don't you
request your readers to submit questions on modern engi-
neering subjects, then acqiu're professional information from
authoritative sources and reprint for the engineer's general
information ?
Personallv I would like to know more about fliud dri\e
in pleasure automobiles of today. If you have published
facts on this material in past issues I would appreciate
mformation concernmg this subject.
Al Neely. EE '4.?
Xole: Al will find Hob McCleary's article on the '42
models of interest. More of this type of information is to
follow in subsequent issues. We appreciate all readers'
comments and will publish those which are properly signed.
—Ed.
Thev sav a hug is energy gone to w'aist.
"Was Jane in a red frock at the dance?'
"Some of her. Bill, some of her."
POWER FOR DEFENSE
On a ship of the U. S. Navy in
1932, Babcock & Wilcox, the
nation's oldest and largest manu-
facturer of steam boilers, first
proved the safety and practicability
of welding high-pressure boilers.
This advance eliminated the former
riveted boiler and led the way to
higher pressures and efficiencies
every where— more power at less cost.
Today, even while B&W is work-
ing on an unprecedented volume of
defense orders for steam generat-
ing equipment, the Company's
physical, metallurgical and chemi-
cal laboratories are energetically
evolving new developments. Thus,
because of B&W leadership, a ton
of coal, a barrel of oil, a cubic foot
of gas, or even a cord of wood, pro-
duces still more power for defense
and for industry as a whole.
B&W Single-Pass Marine
Boiler as used in modern
merchant vessels.
FREE 14-PAGE
BOOKLET
"The Design of Water-
Tube Boiler Units." This
liberally illustrated book-
let discusses the factors
involved in determining
the proper type of steam
generating unit for any
given service. A copy will
be sent to you on request.
THE BABCOCK *WILCOX COMPANY.
B5 IIBERTY STREET
YORK. N V.
BABCOCK & WILCOX
When a girl finds that she is not the only pebble on tlie
beach she becomes a little boulder.
Are You an Engineer?
Then You're in Class 3M
M I : You're a Mathematician
M II: Math (S: Music go Together
Mill: You Must Want to See
Star Course
si-:(()M) si-:.>ii;-,Ti;ij si:i{ii:s
ILLINOIS SYMPHONY
RUTH DR.A.PER
INDIANAPOLIS SYMPHONY
RIGH.4RD CROOKS
ZINO FRANCESCATTI
•
Tickets on Sale December 8
ILLIM IMON lU ILDINt; liOX <»1H( K
.1i.).5(i !54.4(( %:\:.n
DECEMBER, 1941
Ring Out the Old, Ring in the New"
l.WV i;riM)lN». ( IIIIMK TOWKR
Plastics for Christmas
REPLACE GIFTS ELIMINATED BY PRIORITIES
// you are helping Santa Clans, anil are afraiil National Defense has beaten
you to the counter, take these ideas shopping with you.
By Hayward F. Talley
Freshman in /'Electrical Engineering
A hope tor filleil stockings ami a joy in giving are
among the eni(jtions which have marked the approach of
Christmas in American homes through the years. As a
result, our industry has become accustomed to diverting
large quantities of raw materials to the production of hun-
dreds of attractive articles, practical and useless alike,
which may be used as gifts for presentation on Christmas.
This year it is a recognized impossibility to divert most
of the usual products to the manufacture of Christmas
gifts, and factories which ha\e manufactured such gifts in
the past are now busily engaged in the fulfillment of con-
tracts for defense products. After considering these facts,
retailers from coast to coast began to squirm and ner\()usl\
question industry, "Is the American public to be disap-
pointed this Christmas?"
And Industry has replied: "No!" "Christmas, 1Q41,
will carry with it the same ideals of giving, the usual glit-
tering coimters, and window displays which may even sur-
pass the brilliance and splendor of those of a year ago.
The reason is the formation of a new industry which is
rapidh' making its way into the foreground of business
enterprise. That industry may be called the production of
"Synthetic Plastics."
The story of synthetic plastics is now making its pre-
mier debut in the theater of a modern and changing world.
This new wonder emerged from the chemist's test tube in
a flashing display of color, beauty of pattern, and brilliance.
It opens to the human an opportunity to decorate his
home in a manner denied even to "Solomon in all his glory."
Shortl\' there will be found on the counters of our
stores everywhere magnificent manifestations of the ap-
Illustrations below anil to tlie riuht tiemonstrate the wide
use of plasty's in the manufacture of universallj used pro-
duels. Applieatioiis ranye from the nuiuiifacture of (In-ist-
mas ornaments (lower riyhf) and dressei- sets (helow) to
radio cabinets and covers (rishl).
— Cuts Cuiiitcs\ Modern Plasties
proach of the Yuletide season ; articles which possess the
sheer beauty of jade, the cloudiness of natural onyx, the
transparenc) of crystal, the jet black of ebony, and the
lustre of amber. Such articles were once possessed only
by the privileged few ; now they may be owned by anyone.
These gifts will not sell merely because they imitate the
more e\pensi\e materials; they pos.sess a beauty in their
own right.
(P/rasi- S<;- Pii</< IS)
No More Static
and Many More Radios
Using Frequency Modulation
By Hayward F. Talley
Freshman in Electrical Engineering
Something new and vital has come to radio. Those who
have not followed the progress of Frequency Modulation are
today amazed at the announcements which are being made.
We are told that 1 5 commercial and 1 ^ experimental FM
stations are now on the air. I'ermits for more than 40 addi-
tional transmitters have been granted ; among this number
is a permit for the construction of FM station WIl C at
our own University of Illinois. It almost seems that this
new wonder of radio has risen up full grown over night,
but as we turn back the pages of history we see this is not
true.
The history of FM had its beginning with ^Vlajor K. H.
Armstrong, protege of Michael I'uppin, Columbia L ni\er-
sity's famous Professor of Electrical Engineering. For three
years, until entering the service of his country in the U. S.
Signal Corps in the first World War, Armstrong strug-
gled with the problem of static elimination without suc-
cess. During the war as a member of the Signal Corps, lie
Below: WOK's FM transmitter
Above: .J. K. ro|)i)ele, WlllJ's Cliicl I';n4;iiiefr, anil (Oniliiclor
All'red Wallenstein examine KM speeili impiil ei|iiipment.
invented the "Superhet" piinciple upon wliich most present
day receivers are based. Following the war, Armstrong
patented the "super-regenerative" radio circuit and numer-
ous other inventions.
In 1924 Armstrong retackled the problem of static
elimination. Little more was heard of Armstrong until
1939, when he not only gained success in static elimination,
but also in the development of an entirely new system of
transmission and reception which incorporated many new,
highly desirable qualities far removed from the elimination
of static. This new development was termed "Wide Rand
Frequency Modulation"; thus P'M began its journey along
the world-wide pathways of radio.
Man\ insisted, as did Fortune Magazine, October.
1939, that 40,000,000 home receivers and 800 transmitters
became obsolete the day the FM system was perfected.
Engineers within the industry were more conservative. They
realized that possibly years woidd be needed to change two
million dollars worth of equipment to another system, no
matter how superior that system might be.
Two years has elapsed since FM made its formal ilebut
into an expectant world. Today we are witnessing the en-
thusiasm, wonder, confusion, and excitement which was pre-
dicted to accompany FM two years earlier. Amid this chang-
ing radio era, it is only natural to wonder jvist what Fre-
quency Modulation is — how it is different from the present
radio system.
From the standpoint of the average radio listener, there
are two major differences between our present radio system
and FIVI. First, Frequency Modulation has an amazing,
characteristic fidelity found in no other known method of
radio communication. This means that music and speech will
be broadcast and reproduced realistically so that the pro-
gram will sound natmal to the human ear. FM systems
give the truest duplication of studio programs known to
radio. The management of a recently constructed mid-
western FM station carried out an experiment which proved
that it is impossible for the human ear to distinguish be-
tween a program actually presented in a room and the
identical program presented b\ means of an FM receiver.
THE TEGHNOGRAPH
Kinlit: llii;li lrt'(|Ucn<y traiisinittiiii;
liilu's. Notice size of ~i~> wall lamii.
tills (.'oiiilcsy 1./
Cuuimuuicaliuits AIatjii"iiii:.
.fe..
MtUuiiilii^'
The second major difti-iciK'c between present radio sys-
tems and FM systems is the freedom from atmospheric dis-
turbance and local noise which the public groups together
under the common term, "static." No longer will electri-
cal storms render a favorite program submerged in undesir-
able and irritating noise. Neither will it be necessary to use
an interference eliminator or noise filter to prevent the
"noise" from a vacuum cleaner or electric shaver from
reaching the receiver. V\l has crushed static, the pet-peeve
of the radio fan.
The technical differences between olh' present radio sys-
tem and Frequency Modulation may be groLipeii into two
sections; namely, (1) Construction, and (2) Performance.
Differences in theory and construction may be de-
termined in a general sense by a comparison of the names of
both radio communication methods. The usual radio system
may be called, for purposes of comparison, Amplituile Modu-
lation. AM is the process by which the amplitude (i. e.,
the maximum value of wave movement on cither side of its
zero point) of a carrier wa\e is \aried in accordance with
a signal wave. Frequencv' Modulation, as its name implies,
is the process by which the frequency of a carrier wa\e is
varied in accordance with a signal wave.
Technical differences between the periormance of FM
and AM are many and varied. A person will be heard with
the same volume when standing at six feet from an FM
microphone as he would be standing a distance of six inches
from an AM microphone. A noise which would not be
pickeil up by the most sensative "mike" on an AM system
Kelow: .")0-k\
i^truclioii
rieiiucncv-inixlulalioii tiaiisjiiitler under
would be picked u|i without difhcidty by a "mike" on an
FM system. Thus FM changes the duties of the sound-
effects man. On the usual AM system, it is many times
necessary to produce very radical sound effects in the studio
in order that the sound will sound like the "real thing"
when reproduced by the receiver. With an FM system, you
may always be sure that a sound is reproduced exactly as
produced before the microphone.
While the height of the transmission antenna of an AM
system has only a limited effect on the effectiveness of the
station, it has a great deal to do with the effecti\eness of an
FM station. It is imperative that the FM "irridiator" be
installed at as high a point as is practically possible.
Stations on our present AM systems are located at in-
tervals far smaller than are FM stations. This means that
if all other conditions were equal, a given portion of the
radio band would carry far more AM stations than it would
FM stations. However, a number of FM transmitters may
be assigned to the same frequency, provided they are several
hundred miles apart. There is no cross-modulation of inter-
ference. This is due to the fact that the FM receiver will
r:produce only the stronger of two signals, suppressing the
weaker one (provided the ratio of the signal voltage is 2 to
1 or more.) When the \\'eaker signal is desired, it could be
picked up by means of a directive antenna which would make
it possible to increase the signal voltage of the w'eaker sta-
tion. In view of these facts, we see that a chain of FM sta-
tions covering many square miles could be located on one
point of the FM band.
If we would consider another fact, we woidd have little
fear of a few FM stations filling the entire radio band.
With the invention of Frequency Modulation, the scientists
of the world have begiui to probe the mysteries of that vast
new region of the radio frequency spectrum known as the
ultra short waves. These are waves from about 10 meters
in length to waves of less than 1 centimeter in length. That
portion of this new spectrum provides nine limes as much
space as is now occupied by all existing radio services, re-
gardless of the wave-lengths they use! Between 1 meter
and 1 decimeter, 90 times as much space is provided and
between 1 decimeter and 1 centimeter, this space is 900
times as great! Thus between wave lengths of 10 meters
and 1 centimeter we find nearly 1,000 times more space
in the frequency spectrum than is occupied by all radio
services in existence today.
Frequency Moduhition is the boon of the radio fan. Not
only does it fulfill hopes for improved police communication,
for news picture transmission, and for Army and Naval
communications, but it becomes the foundation of new hopes
for ultra short waves, and the cause of an era in the
liistory of radio in which performance is the primary factor
of consideration.
DECEMBER, 1941
1942 MODELS
are 'Definitely Different'
By Robert E. McCleary
Junior in Mechanical Enainccrinii
Self-stylcil automotive (.'ditor ri-vicws
new car trends . . . Opinions voiced
aic purely those of the writer and ad-
mittedly biased.
for those engineers who graduate in
'42, there is an alluring array of fine
cars from which to choose for busi-
ness or pleasure. The phenomenal im-
provement of automobiles from year to
year leaves a bright ray of hope, how-
ever, for those engineers who don t
graduate in '42. . . . Just think of the
beautiful jobs the industry will be fea-
turing when the class of '45 gradu-
ates !
Yes, 1*^)42 models, all rumors to the
contrary, are definitely different, pri-
marily in styling. Engineering read-
ers realize that the usual yearly change
is one of jacking up the grill and front
fenders and running in the previous
model under the newly designed front
end covering. However, over a perioil
of years, definite developments in chas.sis,
transmissions, motors, and accessories
take place.
From an objective view point, the
following trends in the past few \ears.
are quite obvious and continue un-
abated this year.
Bodies are wider and lower, with
more elaborate streamlining. Fen-
ders tend to hide the wheels; this year
they take on the appearance of a bat-
tleship torpedo-bulge and extend back
into the doors, sometimes clear back
to the rear fenders as in the Buick SO
and 70 series. Unit body-chassis de-
sign as in Lincoln Zephyr and Nash is
gaining ground. Better vision with
larger windows, concealed running
boards, rotary door locks, the elimina-
tion of driveshaft hump in floors.
Smoothly sloping rear decks and large
most universalh used. Telescoping,
airplane-type shock absorbers are replac-
ing all others. Member pairing is tend-
ing toward use of synthetic rubber joints
under compression.
The small Nash features a novel
front wheel suspension of the type pre-
viously used in expensive European
cars, i. c., springs set around a fixed
luggage compartments are univer
sal
tendencies.
Motors seem to be getting larger
although many firms are "squeezing"
more power out of the same sized en-
gines bv restyled combustion chambers,
better carburetion, higher compression
ratios, and redesigned valve mechanisms.
Wheel suspension has been undergo-
ing the greatest changes. The trend is
toward coil springs on all four wheels
as in Olds, Buick, and Nash. Coil
springs are durable, noiseless and tric-
tionless. Tonsorial stabilizers (sway
elminators (sway eliminators) are al-
10
For '42
(■(msunuTs want ti> know if new
ears are ui) to last .\car's standarils
despite replacenifiit of priority ma-
terials. Tlie autlior discusses fea-
tures of the ni'w models.
vertical shaft on which the king-pin
assembly slides as road irregularities are
absorbed. The writer chooses to call
this the 'pogo stick principle' of suspen-
sion, and believes it should prove very
satisfactory. In fact any deviation
from convention in design is hereby re-
garded as a healthy sign, and is help-
ing to dispel the writer's belief that the
industry is hidebound by tradition, and
may yet produce his 'ideally engineer-
ed car.'
Steering ratios are remaining high.
The trend is toward centerpoint steer-
ing, for shock proofing reasons, and
larger steering wheels. Transmissions
are definitely tending toward the auto-
matic. Clutches are being replaced by
the phenomenal new fluid drive, and
from there on the transmissions may
be conventional, semi-automatic, or en-
tirely automatic.
The Hudson Drive Master, a combi-
nation of the automatic and semi-auto-
matic type, offers 3 automatic speeds
forward including overdrive. 1 he
clutch is \acuum controlled. Maiiu,il
control is possible by a button.
The Studebaker Turbo-Matic Drive
consists of a fluid coupling, a vacuum-
operated clutch, a conventional .? speed
transmission, and ;i kick-down o\er-
drive. This is of the semi-automatic
type, although continuous operation is
possible outside of heavy traffic and
steep grades. There is no clutch pedal.
The Lincoln and Mercury Liquomatic
Thrive is essentially the same as the Stu-
debaker shifter in that shifts from sec-
(Mul to high to oveniri\e are automatic.
The main components of the mechan-
ism are those of the Studebakers.
Dodge All-fluid Drive is merely a
tfuid coupling in addition to the ordinary
clutch. This permits continuous oper-
ation for two speeds, high and over-
drive. All other shifting is done as
usual. DeSoto Simplimatic and Chrys-
ler V'acumatic transmissions are similar
to the Dodge Drive. Manual clutch-
ing is necessary for shifts from low to
high range. Fluid coupling eliminates
clutching on starts as in the Dodge.
Packard Electromatic Drive is a
standard transmission with kickdown
o\erdri\e but with an automatic electric-
solenoid operated clutch which elimi-
nates pedal action.
The Oldsmobile-Cadillac Hydramat-
ic Drive most closely approximates the
ideal automatic transmission. There is
no clutch pedal, h steering column
lever offers Hi, Lo, neutral, and re-
verse. In Hi, four speeds are auto-
matically available, the car always
starting in low. Lo is seldom, if ever,
used except in trailer pulling or for
slow down-grade descent. Kick-down
effect from fourth by accelerator de-
pression is incorporated. Elements of
this automatic transmission include a
fluid coupling, and a complex oil
pressure operated system of bands and
clutches about planetary gearing as firs'
used in model "T" Fords.
Tires are larger in cross sectional
diameter this year, the 15 inch rim mak-
ing its appearance on many of the new
cars.
Defense priorities necessitated a
switch from aluminum alloy to steel
or cast iron pistons and cyliniier heads
in general. Chrome trimming has been
replaced in main instances by stainless
steel who.se lustre may be occasionally
revived by rubbing with a lemon juice
soaked cloth, presumably removing the
oxide by citric acid action.
For body beauty, the writer nomi-
nates the Cadillac 61 convertible coupe,
and the Buick =i() and 70 Sedanet, along
with the beautiful Packard Clipper
Series. Packard has finally abandoned
the "status quo" styling of tradition
and produced a breath-taking sensation.
In the medium priced field, the Olds
()0 Series Club Sedan and DeSoto con-
(Flcuu- Sec Piu/f 13)
THE TECHNOGR.APH
F~~'
Plowing in a 1600 mile telephone fnrrow
If ^
for defense
I
Xo assure coast-to-coast telephone
facilities adequate to meet future
defense needs of the nation, the Bell
System is constructing a 1600 mile,
$20,000,000 cable line between Omaha
and Sacramento.
Several newly developed "plow
trains," working from opposite ends
of the line, are burying the cable for
maximum protection. They dig deep
furrows, lay two cables in them and
cover them with earth — all in one
continuous operation. Their meeting
will mark completion of the first all
cable line across the continent. Carrier
systems will be operated in the cables
—one direction of transmission in each.
This vast project is just one of thou-
sands in which the Bell System is now
engaged to provide additional com-
munication facilities so vital to
Army,Navyand defense industries.
DECEMBER, 1941
11
NAMES
/;/ the nezcs
By William K. Schmitz
I-'reslniiuii in (' hcniical Hufliui'criiitl
JOHN ADKINS
Cadet Lii'iitt'iiant Colonel John Adknis is \er\ inter-
ested in the military side of life here at the L'niversit)
of Illinois. John is a first lieutenant in both Pershing:
Rifles and Scabbard and Blade. He also is president of
I'i Tail Pi Sigma, military fraternit\- of the Signal Corps.
He belongs to A. I. E. E., and is on the militar\ council.
John conies from Ashland. III., where he starred in
basketball for the high school team. He fortunateh' won
a scholarship to the University, and thus followed a
brother and two sisters to the University.
To underclassmen, John advises not to strive too much
for good grades. Get the practical, rather than the the-
oretical side. He believes that activities are almost as
important as grades. Electronics and radio arc his own
favorite subjects.
John has as his hobbies radio, and to a certain extent,
photography. Thus he keeps his hobbies right in line
with the Signal Corps and communication. There is no
doubt that military is John's first love. He says that
militar\' is a little tough sometimes, but that he really
enjoys it. Expecting to be called into active service as
soon as be graduates, John thinks that things look sort
of bad now in the world situation. But he says that the
army is doing very well so far in their training.
One other thing claims a large portion of John's life
and time, — the inevitable girls. John thinks that there
are some "awful nice" ones here on the campus. His
roommate says that he is really smooth with them ; that
he "sure hooks them." No wonder Johnny Adkins likes
Champaign-l rbana and the "Pretty" campus.
RAY GARLEN
Ray Carlen is a metallurgical engineer. He is presi-
dent of the Mineral Industries Society, member of Skull
and Crescent, and a member of Alpha Sigma Mu, scho-
lastic honorary fraternity. Ray is also a Lieutenant Col-
onel of the Engineers, belongs to Pershing Rifles, and is
on the military council.
Ray lists sports of all kinds as his hobby. He is par-
ticularly interested in billiards, bowling, and golf, but he
does not neglect any one of the other sports. He once
won a cup playing billiards.
Ra\' advises a freshman ne\er to get behind in his
work in class, but not to study too hard. The best wax-
is to get a good study habit the freshman \ear and then
you won't have much trouble. And Ray knows what he
is talking about, too, since he has a 4.1 average.
This fair-haired metallurgist also likes militar\- and
would like to go on to West Point if possible. However,
since he is so active in the R.O.T.C., he expects to be
called to active service as soon as he graduates this spring.
He thinks he may stay in the army for good. He opines
that military gives a person many things that civilian life
can't. It does a person a lot of good to be under military
discipline.
Girls arc a source of great pleasure to him. He
apparently finds all the dates that he wants without any
12
trouble. Ray delights to take in the social events. He
also advises everyone to ha\e a few dates now and then.
"It sort of relieves the mind and you are able to do better
in your school work then."
Carlen stays at the Skull House and hails from Rock-
ford, III. His fa\orite subjects are mathematics and metal-
lurgy. He thinks that metallurgical engineering has the
best school and head of department in the universit\'. When
asked what improvements should be made, he said that he
was for all appropriations for the engineering school, —
the more on the practical side the better.
Ray left us with this last reminder. "Engineering
students are superior to all other students, and you will
alwa\s find them at the top." We think that is a good
plug! ,
EVERETT GREGORY
Everett Gregor\ is president of the student branch of
the American Societ\' of Agricultural Engineers. He is
also on the agriculture and the engineering councils. In
the advanced military corps, he holds the rank of Second
Lieutenant in the T'ligineers.
Quizzed about the fairer sex, E\erett thinks the co-eds
here are "prett\' good." He wouldn't come out and say
so, but he left the impression that he gets around pretty
well with the girls. Everett likes to take in as man\'
social events as possible, but the fact that he has to work
his way through school takes a lot of his time. He
especially likes the coke dates and dances that are helil
in the L'nion Building on \Vednesday and Friday after-
noons.
This native son of Aurora, Illinois, claims a par-
ticular interest in motors, especially of automobiles and
motorcycles. He also likes to ice skate and to bowl.
Most interested in the Agricultural Engineering So-
ciety, Everett works hard to keep this organization rolling
smoothl}'. Everett says that he would rather ha\e more
publicity for the club than for himself.
One thing that Everett seemed to stress in our inter-
\iew was that people didn't seem to know much about
agricultural engineering. The development of agricul-
tural engineering has been fairly recent. The agricultural
engineering course is divided into two parts. One deals
with drainage and the lay-out of the farm, and this course
contains quite a bit of civil engineering. The other part
deals mostly with power and farm machinery, and this
course contains a lot of mechanical engineering. The lat-
ter course is the one in which Everett is specializing. We
can't blame him for wanting people to know what an
Agricultural Engineer does!
NEIL RANDALL
Civil engineer Xeil Randall is one of the most success-
ful scholars in engineering. He has the \ery excellent
scholastic average of 4. '196. After nearly fainting when
he announced his average, we asked him for his formula
for making such good grades. "Well," he said, "get off
to a fast start at the beginning and work real hard for
the first few weeks. Near the end of the semester put on
a sprint and make the Prof, think that you are getting
all you can out of the course. And then in between put
in a lot of hard work." We agreed that surely that must
be the formula for success.
Xeil is president of Tau Beta I'l, all-engiiieering hon-
orary society. Member of T.X.T.. A.S.C.E., Phi Eta
Sigma, and is Captain in the Engineers advanced corps.
(^n Xeil's hobby list are the following: photography,
whittling, badminton, swimming, and baseball. He says
that he likes to attenii .ithletic contests as well as partici-
|iate in them.
Optimistical!), Xeil comments the girls are a "perma-
THE TECHNOGRAPH
lu-iu iiistiturion" and arc licrc to stay. He thinks tliat
there are some very nice ones around the campus. Tlic
ijreatest difficulty he encounters is to find time to take in
all the social events. Then, of course, he laments that
his five point average "kind of scares all the girls away."
Neil is really enthused about civil engineering. His
fa\()rite subject is structural engineering. He is writing
a thesis on the use of tubular members for roof truses.
Incidentalh , Neil's father is also a civil engineer.
His main ambition is to build bridges. And the recent
inspection trip of all the seniors only increased Neil's
interest in civil engineering. He saw some things that
lie "ne\er knew could be done."
\'oinig Mr. Randall thinks that oiu" campus needs
some kind of scenic spot. like a lake. {Crystal Lake please
note. — Ed.) The university could al.so stand a new engi-
neering hall. However, he concludes, the equipment is
\erv good, and our experiment station is one of the best.
HOWARD SCHMIDT
Howard Schmidt is one of the busiest men on the
campus. He is Captain in Scabbard and Hlade, Captain
in Pershing Rifles, Lieutenant Colonel of Field Artiller\,
Captain of Horse I?attery, and Plateau and Drum, mem-
ber of Blue Pencil, senior acti\ity honorary society,
A.S.^LE., and is on the military coimcil. He also be-
longed to Dolphin, freshman-varsity swim team. Caisson
ohib, and is a member of the Freshman-V^arsity rifle team.
He was chosen the best drilled field artillery man in his
freshman, sophomore, and junior years, being gi\ en two
Connor Cups and the American Legion medal. Co-
champion of the handball doubles, he has won several
trophies in handball.
Military is one of his great loves. He devotes a great
deal of his time to working on his activities. All of these
activities do not leave him much time for dates with girls.
He says that he has to spend a lot of time on his studies,
and then when he does have some time, he has to work
in some organization.
Howie first got a look at Illinois as a delegate from
his high school to a press conference. From then on he
knew he wanted to come down here to the L niversity.
So, after visiting se\eral of the Big Ten schools, Howie
emphasizes that he likes Illinois better than an\- of the
others. (Greatest needs here, he believes, are a field house
and more school spirit.
.Although he has had to work all his way through
school, the hardest job for Howard is to tirul some mediun\
whereby he can lio justice to all his activities and also to
his school work. He thinks that most employers care
more for the grades than they do for the activities, but
he believes that extra-curricular activities will help him a
lot in his later life. They help to round out a fellow's
life. For example, the fact that he is a Cadet Lieutenant
Colonel won't give him any ad\antage in rank in the regu-
lar army, hut it does gi\e him .-i lot of good practice in
leadership.
Although Howard greatly likes military, he doesn't
want to be a regular army man. He intends to be a
mechanical engineer, and not an army officer. His favorite
subjects are air-conditioning and refrigeration. He also
adds that he would like to be associated with some large
engineering firm and hold a responsible position.
AL BOYSEN
Tall, lanky Al Bo\.sen is a familiar figure around the
engineering campus. He is a member of Sigma Phi Delta,
Tail Beta Pi, Sigm.i T.iu, Pi Mu Fpsilon, and Ph\sics
Club.
Al thinks engineers are fine fellows, hence he stays at
a place where only engineers live. He doesn't advise fresh-
men to specialize too much. "Get a good general education
and then you will be equipped to work in different fields."
Girls don't particularh' interest Al, who claims he is
pretty shy when around them. He does admit that the fresh-
men girls are better than usual this year. There's still hope!
A very nifty 4.85 average gives impetus to Al's ambition to
own a consulting research laboratory. "Then I could go in
there and just be able to do anything I wanted." Rhetoric
and German alone bothered him scholastically. The rest
were quite agreeable.
Rifle marksmanship, hunting, swimming, "chemistry,
and electrical engineering" are his hobbies. Man\' people
wonder about the latter two, but Al says they are really
not work to him.
When asked about the world affairs, he replied, "It's
an awful mess." He doesn't think too much of the way
that the country is being conducted, and hopes that the
European nations wear themselves out so that they can't
lift a finger. Al is registered under the Selective Service
Act, and thinks that he will more than likely be called as
soon as school is out. He doesn't relish going into the army
and would like to stay ovit. What would his home town of
Elmhiirst, Illinois, do if he were drafted? . . . They'd need
another "local boy makes good" to match him.
1942 MODELS are 'Definitely Different'
. . . from Pii(/c 10
vertible coupe get the vote. It is in-
teresting to note that the doors which
conceal DeSoto headlights in daytime
and give smooth front and appearance,
were first used on the 1935 Cord.
The Chevrolet Aerosedan and Sports-
master four-door sedan take the honors
in the low price field.
Ford, Mercury, and Hudson, are
wa\ out of the running, in my opinion,
concerning style. All Fords and Mer-
curys look as if they came off an as-
sembly line. They are poorly propor-
tioned, stubby, too high, and box like.
The height is due to Ford failure to
adopt a hypoid rear end ( the only make
DECEMBER, 1941
of full sized cars so designed out-
side of Hudson) which permits overall
lowering of the bod\ as much as 3
inches without a floor tunnnel.
Hud.sons are superfluously broad and
look as if the maker spread a lot of
metal too thin in order to give the im-
pression of massi\eness. Hudson wind-
shields are too shallow for symetry and
grillwork gives a frowning appearance
to the front end.
As regards the Crosley, Bantam, and
Willys, let it here be predicted that the
American people will never forsake
long, sleek hoods, heavy car riding qual-
ities, and high-powered acceleration for
the econoniN' of these fly-weights.
Not much is to be desired as far as
mechanical perfection is concerned on
these new cars of today, including those
less beautiful. The writer believes,
however, that certain fundamental
changes in wheel suspension, modes of
power transmission and point of power
application, economical motor design,
and pa.ssenger comfort have been
pigeon-holed or overlooked because of
fear of introducing something "too no-
\el for sales benefits."
(Watch \oiir Technograph for
something about "air cushioned " sus-
pension and "stressed rubber" spring-
ing, simpler automatic transmissions,
front wheel drives, super-charged two
and four cycle engines, and steering
wheel positioning.)
13
The Fashions
By 'Beau Brumniel'
Murphy, C.E. "43
Hecausc of a recent exposure to niilitaiy lite where
everything was vmitormal, your writer turned inquirinf;
reporter in order to determine what the well dressed
engineer wears. The times have changed since the early
thirties when all you needed to be an engineer was a sweat
shirt and a slide rule. The sweat shirt hasn't entirely
disappeared, and the slide rule is here to stay (you can
quote me on that. )
(^ne LAS who rooms with an engineer tells me that he
knows from experience that engineers usually wear their
roommate's clothing. Another inquiy yields the sugges-
tion that if canors aren't already carried they woidd make
very beautiful accessories.
Most of the colorful dressing is done b\ the fresh-
men and sophomores who are corrupted by contact with
the LAS college, but the C. E. junior who spends one day
wading in concrete and the next in bitumen wears the oldest
clothes that he can find. The ^L E. and the Met. E. arc
handicapped when it comes to being a "Joe College" be-
cause of their lab courses.
Comfort seems to be the key word to the engineer
in his dress and this includes the work clothes that are
worn in the labs. Sweaters are the most popular item, next
'Sweaters are llic most ixipiilar ..."
to trousers, in the apparel of the engineer. I am assum-
ing that those who come from Arkansas are civilized enough
to put on shoes. All models and all methods of wear-
ing a sweater can be seen on the campus. Some prefer
the crew neck without atiy shirt while others religiously
wear a shirt; some like their sweaters heavier than others;
but nearly all of the students forego the tie. I can sup-
port on the little finger of my left hand all the ties in one
class. The sleeveless sweater is becoming more and more
popular.
The most noticeable trend is in the sudden advent of
the Western styles even to the extent of high heeled boots.
Bright colored shirts and blue denim trousers can be seen
14
as Illini Interpret Them
vcr\- frequentl\ on the campus north of (ireen. The num-
ber who find it advisable and comfortable to come to
class in true Harvard style is small compared to the other
colleges; however, there are a few of those radicals around
and they will be ignored by this artcle.
When asked what they thought a well dressed engi-
neer wore, some jicople laughed in my face, but if they
had been at the Homecoming Dance they would hav^ been
ama/ed at the quorum of engineers present. Contrary to
the belief that all engineers do is study, you can always
find them around where things arc happening. One of
the chief virtues of the men in this profession is that they
are very active outside their own field in their spare time.
It is during these times that we see what the well
dressed engineers really like. They base been known
to outshine all others. It is possible that an engineer of
some .sort has a finger in the designing of the new fashions
since one of the main features in modern clothes is genu-
ine comfort.
"Sport eoats
almost ever.v color'
1 don't think that I am going too far when I sa\ that
the Illinois engineer ought to be the best dressed engineei'
in the country with "the world's most outstanding college
store" right on the campus. The principal purpose of the
clothier is to provide the public with the clothing that
they want to wear. With this in mind several outstanding
stores have been established here on the campus. If any
of vou have any ideas about something that would make a
hit with the students, talk to the managers and the\'ll tell
you what can be done with your ideas.
The Illinois engineer prefers a modified style along
the lines of the M.I.T. men. The men in the east prefer
the sack coat, while the mid-western men like the natural
shoulder line with a slight suppression at the waist. Every-
bod\' is leaning toward the browns and tans of covert,
flannel or tweed cloth.
In sports coats the engineer prefers the browns and
tans again, but this time in a bla/er of houndstooth pat-
tern. With the sport coats we find almost every color of
(Please See Page 20)
THE TECHNOGR.APH
Was $880.00 a pound... NOW 16^!
"You really made these crystals
in an electric furnace'" the
gem expert asked. "They look as
if they'd been in the earth a
million years!" "Certainly I
made them", said Dr. Acheson.
"And all I ask is that you
crush them and try them instead
of diamond dust for gem polish-
ing." The expert did... and
placed an order at $880 a pound!
Today this same Carborundum
Brand Silicon Carbide serves all
industry, sells in grain form
for as little as 16f a pound.
When Dr. Acheson created the
first man-made abrasive in a
little iron-bowl furnace fifty
years ago, little did he fore-
see that abrasive products
would become one of our most
important production tools. . .
that one day they would be
used in the grinding, finish-
ing, shaping and polishing of
practically all the products
of all industry.
-«^
Today, our outstanding research, manu-
facturing and engineering facilities are
ready to serve you no matter what industry
you may decide to go into. The Carborundum
Company, Niagara Falls, New York.
CARBORUNOjm
t'Brhnrundum find Aloxite »re re^intered Irade-niBrke of
•nd indicate msnufaclurehy The Carborundum Company .
L
DECEMBER, 1941
15
TECHNOCRACKED...
By Robert E. McGleary
Junior in Mccluiiiical /:in;/>u'riim;
FdiTword : Any rcscinblanci' to humor toiin<l on this page
is purely coinci(]cntal ....
Well, the E.C.M.A. ( Engiiieeriiig College Magazines
A.ssociatetl ) Convention has come and gone. Great affair;
how nian\ of you engineers attended the banquets and
entered into the spirit of the thing at a buck twenty eight
a throw?
Oh well, the thing to think of now is Christmas. Ah
joyous Yuletide .... a time of year when everybody
exchanges the things he got and didn't want the last time
foi' articles somebody else got and didn't want — a very
vicious cycle indeed — reminds a Thermo student of the
Carnot cycle — everything added being eventualh' returned
in slightly different form. You can't beat the law of con-
servation of energ\'.
Clothes are nice to get for Christmas, and incidentally,
you might glance at Bill Murphy's article on engineering
sartorialism in this sheet. 'Seems as though the prime
requisite of an engineer this season has been a slide rule
and a canoe.
Confidentially, L.A.S. (Loaf and Smoke) men, a slide
rule will not do an engineer's homework for him, all com-
ments by Don Herold, of the Keuffel and Esser ads to
the contrary. They sure help in long calculations, tho
.... incidentally they are no help to this engineer's budget,
for s\ich quantities seldom exceed two significant figures
and can more easily be calculated digitarily.
Since Rhet classes are held in the Transportation Huild-
ing, the so-called 'Wilds of the Engineering Campus' has
been brightened considerably with feminine pulchritude*.
Did 1 say pulchritude? Well, anything looks good to men
who have spent as many as four in classes absolutely devoid
of real, live girl.s.
(*Note the two-bit word employed. Technocracked is
definitely being conducted on a more ethereal plane of late,
or had you noticed, gentle readers? It is not absolutely
true that engineers are engineers only to avoid excessi\e
theme writing, altho you'll admit that is a good idea.)
Hill Mareneck (Moronic, for short) Junior ALE., has
committed a first order blunder by becoming scholastically
outstanding in M.E. 13 — a hundred in the first hour exam.
imagine! Let him beware the blasphc
epithet of
D.A.R. (Damned Average Raiser) which will inevitably
be fastened to him if another faux passe of this sort obtains.
Mrs. Olson's little boy, Chester, ( \LE. '43/,). >s a
Cadet Lieutenant in the R.O. and a new T.N.T. meni-
ber. "Lootenenant' Olson claims to be the only T.N.T.
man who wore 'Civies' almost entirely during the foui'
week pledge period, and who didn't carry gum, engineer;:
16
mints ( F'eenamints?) and cigarettes at all times . . . Didn't
even know what a 'bomb circle' was. in fact.
Elmore ^L■lys, Jiuiior ALE. and Lambda Chi from the
L niversity of Tulsa, has been barreling his snapp\' yellow
Ford convertible to classes in the Transportation Building
every day of late. He'll never get picked up for dri\ing
too fast but may get grounded by the Aeronautical Commis-
sion for flying too low. Elmore is really quite a modest
bov, tho — onlv thinks he's half as good as he knows he
realh is ... . only occasionalh wonders why he wasn't boiji
lich instead of so handsome.
Well, the automoti\e industry has come thru with 'the
goods' again this year. The thought of sometime owning
one of these racy new models is often the only incentive
engineers have to keep them shoving their 'Slip-sticks' thru
the maze of home problems that is every engineer's lot.
The new low independent sprmging has made the position
of the fat pedestrian much safer — drivers avoiding them in
order to keep from gumming up the works.
During the Homecoming orgy one motorist was kiiown
to remark to his friend while driving back from the coun-
try, "ssay, yau know ppal, we're gettin closher and closher
to the city?"
"What mayksh, yau think sho?" lisped his companion.
"Well, we're hittin' more people aren't we? " the other
replied analytically.
Technocracked intends to find out whether upper class
engineers really cross themselves and Salaam toward E!ngi-
neering Hall and the \LE. Lab. at the mention of the
names of Professors Ensign and Leutwiler, respectively.
Did Prof. Leutwiler actually flunk his own son in a design
course, or is that another rumor?
This page has been a bit off the cob, hasn't it? (SHLT
LP!) Well, like the customer saving 'It Looks like Rain,'
and the waiter replying, 'I know it, but it's still soup.'
it looks as though it can be ainthing from here on in.
P. S. : A tommyhawk is wli.it if you go to sleep suiKleidy
and wake up without hair, there is an Indian with ....
don't blame that one on us, we plagiarized it from The
Arkansas Engineer, which no doubtless plagiarized it from
some other engineering journal .... So what! The
campus bywords now seem to be "Heat Hitler" — We've
beat few enough others this fall,
THE TEGHNOGR.APH
FACE-SAVINC 20th CENTURY STYLE
WORN teeth no longer render crush-
ingequipment useless, nor do they
mean long, costly delays. Today there
is a simpler, faster, less expensive way
— hard facing with the Airco Oxy-
acetylene Flame. Reports indicate that
teeth built up by this proved Airco
process last longer, yet cost only 25%
of a new segment. Cost of replacing
the entire crusher is, of course, far
greater.
Airco Hard-Facing is a versatile
process. Wearing parts of varying
shape and size can be rebuilt econom-
ically, speedily. Standard oxyacety-
lene welding apparatus is employed.
Not only for maintenance of equip-
ment, but on thousands of production
lines, the Airco Oxyacetylene Flame is
on the firing line speeding countless
defense products to completion. It has
been drafted to cut steel to any desired
shape, to flame harden metal parts for
longer life, to weld two or more metal
parts into a strong, lasting unit, to ma-
chine metals with unrivaled speed, to
clean and dehydrate metal surfaces
for lasting paint jobs.
A pictorial review "Airco in the
News" shows in an interesting manner
these many uses of the flame. Write
for copy.
REDUCTION
'^//cna/ 0//frfS:
60 EAST 42nd STREET, NEW YORK, N. Y.
Magnolia-Airco Gas Products Co.
DISTRICT OFFICES IN PRINCIPAL CITIES
ANY' THING AND EVERYTHING FOR GAS WELDING OR CITTTING AND AR«' WELDING
DECEMBER, 1941
17
No GU NS tvHhout GAGES
Parts for guns and gun mounts are made
in different factory departments, often in
different factories. Without thousands of
gages of all kinds, it would be impossible
to control manufacturing operations so
the finished parts fit when they come s ^,
together.
Greenfield Tap and Die Corporation
is one of the largest and oldest gage man-
ufacturers in the country.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASSACHUSETTS
^l^GREENFIELD
TAPS • DIES . GAGES • TWIST OKILLS • REAMERS ■ SCREW PLATES ■ PIPE TOOLS
fir\
WENTY
AYLOR
AVERN
GOOD STEAKS
Phone 8121
Merlo's
MILITARY STORE
UNIFORMS
BOOTS
BREECHES
Military Christmas Presents
404 E. Green St., Champaign
PLASTICS FOR CHRISTMAS
.... from page 7
Among the attractive articles tor Dad this Christmas
will be toiiiui flashlii^hts with cases of attractive colors of
plastic and with an unbreakable lens of the same material.
This type of flashlight is even more rugged than its pre-
decessors and lengthens battery life. Or perhaps he would
like one of those plastic belts, new golf clubs with durable
heads of plastic, a safety razor with plastic handle, or a
modernistic chair-side ash tray moulded in irresistible plas-
tic.
"Look at all the practical things we can choose from
to please Mother on Christmas!" Examine all the kitchen-
ware with beautiful, heat resisting plastic handles. Those
plastic bowls, measures, and funnels will delight her! And
one is postive she would think those salt and pepper servers
of colorful plastic are "just the thing' to help carry out
her kitchen color scheme. Perhaps she would like some
of those "gorgeous" artificial flowers ingeniously made of
deep-colored plastic to ornament the mantle-piece. And
one of those plastic cleansing tissue dispensers would be
convenient as well as attractive.
Did you want to get Sis some nice book-ends, but
found it rumored that all the stores are sold out of those
bronze ones and the factory which makes them have dis-
continued manufacture?" You needn't worry, for look at
all those new plastic book-ends you can choose from, and
she will like them much better than those of dull bronze.
Wouldn't she be 'thrilled' with one of those new style
handbags of a specialty developed pliable and durable
plastic in woven and laced tear-drop patterns? Aren't
those plastic dresser lamps 'just perfect'? Perhaps she
would like some of those clear polystyrene curlers which
are chemically resistant to hair lotions, or one of those
compacts with double beveled glass mirror which may be
used through the transparent plastic cover.
As for Brother, there are hair and clothes brushes witli
plastic handles and nylon bristles, excellent carpenter and
machinists' tools many of which are made of a special
non-breakable plastic, alarm clocks with tastefully tinted
plastic cases, or a plastic-cased flashlight like the one tliat
was gotten for Dad. He would appreciate a large new
plastic floor lamp to place by his easy chair in his room,
and perhaps it would be a good idea to get him one of those
nice table-model radios with a durable plastic cabinet.
And the lists of possibilities for appropriate gifts could
go on and on. Yes, our American Christmas traditions
will remain unaltered, thanks to our Chemist friends who
have developed the synthetic plastics, and to our Crafts-
man friends who ha\e designed, formed, and produced with
this new material the thousands of products which are
being placed on the retail market throughout the land.
DEC. 4th
Mark that Down
On that day the new K & E
Slide Rules should be in
Lni\ersity Book Store
202 S. MATHEWS
610 E. DANIEL
18
THE TECHNOGR.APH
LOOK
ii d-^at ^(^i>i/-e/^
OF LUSTROUS
€m.LC FOR YOUR CAR!
The newest style note in
motor cars is seat covers of
smooth, lustrous plastic — cus-
tom made and woven from the
remarkable Dow plastic,
SARAN. This innovation in car
slip covers offers light, attrac-
tive pastel shades — or, perhaps,
transparency to actually reveal
tints of the upholstery — in every
way lending new smartness and
distinction to the car's interior.
Now, for the first time, seat
covers in light colors are prac-
tical because SARAN is quickly
and easily cleaned with just a
THE DOW CHEMICAL COMPANY, MIDLAND, MICHIGAN
New York City — St. Louis — Chicago — San Francisco — Los Angeles — Seatde — Houston
damp cloth. There is no danger
of the colors running. You can
ride on these seat covers in wet
bathing suits, if you like. If
windows are left open, have no
fear of damage from summer
showers. For, SARAN is water-
proof plastic.
There is plenty of ventilation
with SARAN seat covers —
they're cool! The smooth sur-
face permits you to slide easily
into modern low cars without
difficulty or the slightest danger
of catching clothes or hose. The
value in these new seat covers is
exceptional because SARAN will
out-wear the life of the car.
While, currently, seat covers of
SARAN are custom made only,
they are significant of a marked
trend. They provide a striking
example of the constant efforts
of manufacturers to adapt plas-
tics to numerous new products.
CHEMICALS INDISPENSABLE
TO INDUSTRY AND DEFENSE
DECEMBER. 1941
19
THE FASHIONS
from page 14
GOOD CUTTERS ARE VITAL
FOR TODArS PRODUCTION
— For Good Cutters seeSxy
our Small Tools Catalog
Brown & Sharpe Mfg. Co.
1 Providence, R. I., U. S. A.
BROWN & SHARPE
CUTTERS
The Music You Want
When You Want It
on RCA Victor, (joliiinbia
and Decca Records
TAYLOR-FISHER
MUSIC SHOP
514 E. John at tlie Campus
A Complete Classic and Popular Stock
tin- rainbow bciiifi used, aiul that is a big change from a
few years ago when certain colors were worn together and
with nothing else. Engineers have always been conserva-
tive and now the others are following suit and getting
a\\a\ from the flashy styles of the last few years.
In odd jackets you will find the individuals expressing
themselves a little bit more and wearing brighter colors.
Another trend which may be a result of engineering prac-
ticabilit\ is the one toward more durable materials of hard
finish.
For classes and sports wear the present generation on
the "North Campus" prefer shoes of the moccasin type
or a saddle shoe. For dress or semi-dress they want heavy
brogue type shoes that follow the military trends of today.
I
".shoes that follow the iiiilitiir.v trentls"
This, too, may be an engineer's idea because the greater
majority of men in the military service today are engineers.
In their top coats the engineers are again becoming
tile leaders of style since the more practical the coat the
more stylish it is, and who is more practical than an engi-
neer? The top coats are of gabardine or some hard fin-
ished material treated to repel water. They are all the
knee or three-quarter length coat cut in sack lines and with
a little stitching around the bottom to break the plainness.
I5rowns, greys and greens are the predominating colors.
"Wide-briiiiiiied. soft-erowneil" hats
Foi' his hats the engineer has turned to a wide brimmed,
soft-crowned model with a contrasting edge of corded or
gabar<line material. For a knock-out we find him wear-
ing a corduioy slouch hat of almost any color tli.it hap-
pened to stiike his fancy when buying.
In the most popular article of all, the sweater, V-necks
are becoming stylish. The material is soft Shetland of
beige or tan color and the treiui is toward imported
sweaters. The sweater vest is replacing the vest in all
except the most formal w-ear.
Raincoats are very important on this campus and these
are becoming more and more dressy and less and less
waterproof. It seems that no one is expected to go out into
the rain anymore, since the raincoats will repel a small
amount of water and after that you might as well take
(PIcnsc Sec Page 22)
20
THE TECHNOGR.A,PH
.earning
Won't Fill
TTie shafts have stopped turning.
Hands that can set a tool-rest to a hair
are wrapped around pool cues down at
Joe's place. Mirror finishes on Assem-
bly's floor are dimming over with the
first hints of rust.
Learning the cause of your fire won't
help. What you wanted was the chance
to produce - without Fire's interrup-
tion. Perhaps you counted on a "fire-,
proof " building. Or on employees
trained to be cvcr-watchful. You can't
— as the record of thousands of fires
will show. The record proves that
there's only one way to stop fire at its
source. That way is automatic sprinkler
fire protection.
Fortunately, there isn't the slightest
need to compromise with quality when
The Cause
The Orders
you install it. For the world's best-
known fire protection system-Grinnell
- can be bought as an actual cash-
dividend-paying investment. The chart
below proves it.
Built lock, stock and barrel by the
world's leader in fire protection; pre-
fabricated to a Grinnell-engineered lay-
out, then installed with minimum dis-
ruption; proved dependable by eight
thousand fires killed in the past ten
years alone - a Grinnell System is the
best guardian of spinning shafts your
plant can have. Owners of fifty billion
dollars' worth of the world's property
have chosen it. Take your first step
today. Write Grinnell Company, Inc.,
Executive Offices, Providence, R. I.
Branch offices in principal cities.
GRINNELL
ENGINEERED FIRE PROTECTION
FOR UNINTERRUPTED PRODUCTION
Grinnell Company, Inc, • Grinnell Company of the Pacific • Grinnell Company of Canada, Ltd. "
General Fire Extinguisher Company • American Moistening Company * Columbia Malleable Castings
Corporation • The Ontario Malleable Iron Company, Ltd.
DECEMBER, 1941
Q. Who says Tm
not protected? I
have complete in-
surance coverage!
A. 43% of all
burned bu si-
nesses are never
resumed, regard-
less of insurance.
Q, My building is
metal; its contents
are non-combusti-
ble. Why should I
have sprinklers?
A. A metal mill
burned to ruins
in an afternoon.
Oi I vapor had
condensed on in-
side walls.
Q. \i('hat do you mean - a Grin-
nell System pays for itself?
A. The chart shows a typical
case. Insurance without Grin-
nell System, $5,000 yearly.
With Grinnell, premium re-
duction paid for the system
in 8-1/3 years. After that,
$3,000 a year clear saving!
INSURANCE COSTS
WITHOUT SPRINKLERS
21
O The "RB&W Handbook of Common Machine Taiteners"— sent
cbsoluiely free upon request — shows the most widely accepted
methods of representing more than thirty different types cf stand-
ard bolts, nv'z, rivets, etc., on assembly and detail drawings. This
16-page booklet will fit inside your drawing instrument case for
handy reference.
No actual dimensions or specifications are included, as the pro-
portions and conventions shown apply to all sizes of fastenings.
To get your copy of this valuable little booklet, just send a
postcard to our Port Chester address.
RB&W EMPIRE Bolts, Nuts, Rivets and other Threaded Fastenings
have, for 96 yean, been noted throughout industry for their out-
standing strength, accuracy and finish.
RUSSELL. BURDSALL S WARD
BOLT AND NUT COMPANY
PORT CHESTER. N. Y. ROCK FALLS. ILL. CORAOPOLIS. PA.
GORDON
LAUNDRY
AND CLEANERS
All Phones 7-1175
// it's to be Cleaned and Pressed
Send it to
GORDON'S
All Laundry and Dry Clraiiiui;
Done ill Our Own Plant
517 S. Goodwin
Urbana
THE FASHIONS from page 20
them off, for all the good the\ do \ou. These new "jobs"
are of three-quarter length on the theory that the rain is
coming from abo\c and therfore your feet don't need pro-
tection, i'ants prcssers certainly do a land office business
after a downpour. Perhaps there is a coalition between
the tailors and the waterproof wear manufacturers!
Around the campus and everywhere else there is a pie-
\alent trend toward the three-quarter length jacket which
conies under the name of "station wagon ', "finger-tip" or
"reversible" coat. The zip-in lining is popular with this
type of coat, making it serviceable in all types of weather.
Everyone is getting as practical as possible these days,
hence, the trend toward durable materials and neutral
colors. The hard-finish coats and trousers are replacing
the .soft shetlands and camel hairs. The most popular
of the new materials include covert, gabardine and cor-
duroy.
In his odd slacks the engineer prefers cords, co\ert
t)\' plaids and tweeds. The tweeds, coverts and cords again
feature the browns and tans, while the plaids go to any
extreme that yon wish.
Socks will always be the key to the individual ; no
matter what the style everyone wears the colors or styles
which he prefers. The 12 3 rib is one of the popular
sellers for a plain color sock and the striped sock in the
three-quarter length remains the most predominate of all.
Ties are receiving a lot of attention lately. The new
French stripe on a silk tie or a plaid wool can be seen
almost anywhere these da\s. In the future men will be
wearing ties of nylon, following the women who have
given up silk to national defense. The trend to wrinkle-
proof material in recent years is the most lasting fashion
of all men's wear.
Last but not least we have the shirts. Once more
we find the styles to the convenience of the engineer. In
shirts the wide sloping collar is the style. This collar is
laundered without starch and is given its appearance through
the use of stays or buttons attached to the shirt.
You probably haven't met engineers who were more
than one-fourth of the so-called st\lish models. Rut as a
class the boys arc rather well-dressed and individual. How
do your ideas in dress compare with those outlined above.''
Another paper announces that travelers who wish to
enter Italy now must give a rea.son for doing so. It seems
to us that the type of person who would wish to enter
Italy now wouldn't be capable of reasoning.
Frosh : "F\er do any public speaking?"
Senior: "Yes, I proposed to a girl once o\er a party
phone."
i
Our Business is the Selection of
Fine Gifts and Greetings — in
STATIONERY, JEWELRY, PENS,
LEATHER, FR.AMES, PICTURES
AND NOVELTIES
Hniiravinii, Gold Stainpiiifi and
(lift W rapping Seri'ice
Strauch's at Campus,
709 S. 'Wright
22
THE TECHNOGRAPH
RAYON . .
BY THE MILE
• The lowly silk worm has become ol(l-fashioiie<l indeed. Now, from
liquid Rayon, finished thread is manufactured and wound in one continuous
process — ready for the textile mill.
But the 100.000 reels and spindles of this great jtlant could not operate
continuously without the friction-reducing, wear-avoiding qualities of the
New Departure self-enclosed and lubricated ball bearings at more than
300.000 points. In fact, they make such a j)roject commercially possible —
simplify design, accurately locate rotating parts, eliminate periodic oiling
and definitely reduce costs.
New I)ei>arture Forged Steel Ball Bearings are literally the life of any
machine. Nothing rolls like a ball. „nrQ
This self-enclosed ball bearing is only
one of numerous "new departures." the
i-esult of New Departure's well known
creative enKineerinp. Engineei-inR stu-
dents should be interested in booklet
"Ideas by New Departure Engineers."
for the practical use of the machine
builder. New Depaiture, Division of
General Motors. Bristol. Connecticut.
NewuepcuiXwie
BALL BEARINGS / FOR DEFENSE
DECEMBER, 1941
23
6^'BCaffffitis /\/eM/s
SUPER-PEEKSTER
EVEN when our defense "Sherlocks" can't,
x-rays can "see right through" potential
saboteurs and their hidden bits of destruction.
Without unwrapping or any dangerous tam-
pering, suspicious packages may be inspected
quickly and safely. Portable x-ray equipment
is also used for fluoroscopic examination of
overstuffed furniture, mattresses, or other
articles in which questionable items might be
hidden.
The x-ray has been instrumental in unearth-
ing such things as a hypodermic needle and
some narcotics cleverly hidden in a woman's
handbag, a revolver baked in a loaf of bread,
or hacksaw blades concealed in a cake of soap.
^^p,-X ROSY CHEEKS
•iOXi HAVE"
CURVES OF COLOR
' I "*HE most expert human eye can distinguish
-'• about 100,000 different colors, but that's
practically color-blindness compared to the
2,000,000 that the G-E color analyzer can de-
tect. The color analyzer can even measure your
lady friend's blush, prf)vided she holds it for
two and a half minutes, and then, it will
record it on paper for future reference!
The recording photoelectric spectrophotom-
eter (that's the color analyzer's name) is
only one of the things you can see in action
in one of G.E's newest movies, "Curves of
Color." This film, in full color, gives a 10-
minute story of the world of color, telling why
accurate color recognition is of such great
importance to man and industry.
"Curves of Color" (i6mm, sound) is purely
educational and will gladly be lent to organized
groups without any charge but the transporta-
tion costs. If you would like to show it at one
of your dinners or club gatherings, just drop
a line to Campus News, Dept. j; i S-6, General
Electric Company, Schenectady, N. Y.
/ir-^-fV^tX WANT TO COOK?.
X,
»?
""""'•S'S-.
*^.»>
HOT DOGS AND COiD DIPS
THE strip mine of the Truax-Traer Coal
Company in Fiatt, Illinois, hasn't actually
been invaded by picnickers (yet) who want
to cook hot dogs in the dipper of the big, 30-
)ard stripping shovel there, but it's an idea!
Hot plates have been installed in the dipper,
and Calrod heating elements have been put
in the dipper handle.
The purpose of these heaters is not, how-
ever, to provide an extra service for possible
picnickers, but to keep mud from freezing
to the sides and bottom of the dipper. This
used to reduce payload 50 per cent or more,
and bonfires and a shutdown of 30 minutes
to an hour were necessary to thaw out the
frozen mass.
GENERAL m ELECTRIC
24
THE TEGHNOGRAPH
i
I
/, /', J/INI51942
I ^
January
1942
fhtUHHAHUJt iHt
*JUN2 6i942
UNlVhHSliy Of iLLINO/S
Reinforced Concrete
Optical Highlights
Names in the News
New Car Springing
t^lCffSitinocracked
il^-^ 1942
DE^'i. AaCriliae^JHE
I^eft : Maiiiiniith ((increte spillways
of ISoulder Dam are desigiifd with
aid of Concrete KeseaiTh at Illinois.
hed 1885
Member E.C.M.A.
Once there was a jitterbug
that weighed 800 tons!
How Westinghouse Engineers Made Vi-
brating Turbine Generators Calm Down
fEP-HEE.'
WHEN the two-pole turbine gener-
ator came along, it was hailed as
a great thing. And it was. It delivered
enormous amounts of amps and volts,
did a titanic electrical job. But . . .
Its rotor vibrated and endangered the
alignment of the bearings, collector rings,
and brushes. Its stator vibrated and
made the foundations tremble. And, to
make bad things worse, the vibrations
were different from those found in the
four-pole 1800-rpm machines — and they
couldn't be eliminated by the usual bal-
ancing methods. Engineers had a tough
problem on their hands.
► Westinghouse engineers studied the
rotor and found that it was acting like a
two-by-four piece of wood. A two-by-
four sags more lying flat than lying on
its edge. It was the same with the long,
slender, two-pole rotor. It sagged more
lying one way than another.
ED HECE-
This wag why: Along two sides of the
rotor, deep lengthwise slots were cut for
the field windings. Naturally, the rotor
had more give on the slotted sides than
the solid sides. So, as the rotor turned,
the give in the slotted sides made the
downward force on the rotor supports
change twice each revolution. The result:
the rotor made the machine vibrate 120
cycles a second.
► What to do?
Dummy slots in the solid sections of
the rotor would have equalized its rigid-
ity. But Westinghouse engineers did
something better. They cut several
grooves across the solid sections. These
grooves made the rotor's rigidity equal
on all sides, without disturbing the
magnetic flux. The turbine generator
worked at top efficiency, the vibration
at the supports was reduced 88%, the
rings, brushes, and collector rings didn't
take such a shaking-up.
VJl-^e IN THE /
GfeOOVE JOE. ■
► That took care of the rotor. But West-
inghouse engineers also had to figure out
what to do about the stator vibration.
Massive as it is, the stator was being
pulled out of shape, first on top and
bottom, then on the two sides. The
400,000-pound magnetic force of the
two-pole rotor was doing the pulling as
it turned.
► Of course, the change in the stator's
shape was too minute to be seen. But it
could certainly be heard. For this change
in shape was transmitted to the stator
foundation as a 120 cycle vibration.
From the foundation this vibration
travels to floor and walls, making them
hum.
To put a stop to it, Westinghouse en-
gineers developed a special, flexible
mounting for the stator. It is as though
the stator were supported on two sets of
links. One set goes along with the stator
when it vibrates horizontally, but doesn't
budge when the stator vibrates vertically.
The other set goes along with vertical
but not with horizontal vibrations.
► The effect of this ingenious arrange-
men is that there is no motion at all
where the links are attached to the stator
foundation! The vibration at the sup-
ports is reduced by 75%, the noise low-
ered to less than ordinary power station
noise kvels!
The job was done. Stator vibration
was absorbed. Rotor vibration was
calmed down. Westinghouse engineers
had 3600-rpm, two-pole turbine gene-
rators pouring out great electric power,
and making no more vibration than
machines running at half their speed.
f<^.A•^ ^ \
P- The electrical industry was through
with that vibration trouble for good.
This is a typical Westinghouse story. It's
typical because it's a story about en-
gineers.
► There are 3500 engineers in Westing-
house. They're in all branches of the
business . . . management, research,
sales, design, service, testing. They shape
the company's attitude toward its work.
Engineering is the heart of our busi-
ness. Engineers create our products.
Engineers solve our problems. Engineers
determine our success.
Westinghouse
"An Engineer's Company," Westinghouse Electric & Manufacturing Co., Pittsburgh, Pa.
u.iivt«Kry
JANUARY * 1942
This Issue ...
Investigations in Reinforced Concrete 7
IJy Williain G. Murphy
Optical Highlights 10
IJj Kobert K. McCleary and Sheldon J. I^eavitt
Names in the News 12
By William li. Srhinitz
Sky Hooks or New Springing 14
By Kobeit K. McCleaiy
Technocracked IS
By i:(hvaid C. Tudor
THE TECHNOCRAPH
Staff . . .
I )onalii K. Stevens Editor
Robert D. Cote Office Manager
Melvin Hiirwitz Editorial Assistant
MAKE-UP AND ART
Sheldon J. Leavitt Assistant Editor
James Austin Photographer
Norman Pintchuk. Sydney Wood. Edward Habicht,
John Graper Editorial Assistants
EDITORIAL DEPARTMENT
Robert E. McCIeary Assistant Editor
William G. Murphy. Hayward L, Talley, William
R. Schmitz, August Uttich Editorial Assistants
Richarii \V. La;iilnn Business Altuui'/cr
Jay ( lossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace. John Graper, Warren Howard
Subscription Assistants
William Beich Circulation Manager
Ale i Green Circulation Assistant
Henry P. Evans Faculty Adviser
MEMBER OF EXGIXEERIXG COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech
nical Journal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, ilarquette Engineer, Michigan Technic,
Minnesota Techno-Log, Missouri Shamrock, Nebraska Blue Print, New
^'ork Cniversity Quadrangle, North Dakota Engineer. North Dakota
State Engineer. Ohio State Engineer. Oklahoma State Engineer. Oregon
State Technical Record, Pennsylvania Triangle, Purdue Engineer. Rose
Technic. Tech Engineering News. \'il!anova Engineer. Washington
.State Engineer, Wayne Engineer, Wisconsin Engineer.
Published Kisht Times Yearly by the Students of the
College of Engineering, University of Illinois
Published eight times during the year (October, Novenilier, I^eceni-
ber, January, February, March, April, and May) by The Illini Pidilish-
ing Company. Entered as second class matter, October 30, 1921, al
the post office of Crbana, Illinois. Office 213 Engineering Hall.
Crbana. Illinois. Subscriptions, SI. 00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
No GUNS tvithout GAGES
Parts for guns and gun mounts are made
in different factory departments, often in
different factories. Without thousands of
gages of all kinds, it would be impossible
to control manufacturing operations so
the finished parts fit when they come
together.
Greenfield Tap and Die Corporation
is one of the largest and oldest gage man-
ufacturers in the country.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASSACHUSETTS
tf^GREENFIELD
TAPS ■ DIES • G«GES ■ TWIST DRILLS ■ REAMERS . SCREW PLATES • PIPE TOOLS
Making Hell-Buggies in a hurry!
It's the first tanks, bombers
and guns that make the head-
lines. But it's their steady
day to day production that
really counts. And it's keep-
ing machine tools operating at
top efficiency that makes this
possible. This calls for the
regular grinding and condition-
ing of every tool and die... a
task that is done in the tool
rooms of industry, where
Carborundum-made grinding
wheels are doing one of their
most important defense jobs.
Thousands of vital parts are be-
ing turned out by the reamers,
milling cutters, broaches, hobs,
drills, taps and dies that
Carborundum-made tool-room
wheels help keep at work on the
production lines. Carborundum
Brand Diamond Wheels are speed-
ing the grinding of cemented
carbide tools, and special
Aloxite Brand ''AA" and other
types of cool-cutting wheels
are grinding tools of steel.
As Engineers in Industry you will
find that our outstanding research,
manufacturing and engineering facil-
ities enable us to render a real
service on tool-room grinding, or
any other job that calls for grind-
ing wheels or coated abrasives. The
Carborundum Co., Niagara Falls, N.Y.
('nrliurundum iinil Aloxite Hn- rvKi>tere(t trudc niurka ol
and indicate niunufacture by The Carburundum Company.
CARBORUNDUIA
THE TECHNOGRAPH
i
The Dozerpod Might Have
Served Adam
but . . .
. . Mechanized Equipment Does It for Uncle Sam
Back of beyond where defense begins, bulldozers and powerful
tractors are car\ ing out roads and supply lines where such
were never dreamed of before. And in these hard-working
machines are quantities of tough New Departure ball bearings,
forged of the finest steel for high capacity and long life in
their vital jobs.
New Departure, Division General Motors Corp., Bristol. Conn.
New VepanXUne
BALL BEARINGS / FOR DEFENSE
JANUARY, 1942
'Symbol of Illinois Research . . ."
TAI.BOT LABORATORY CRANE RAY
Outstanding Research
. undet the Orange and Blue
By William G. Murphy
Junior in C'ivil Engineering
lilt [ nivtrsity of lUinrjis is one of the htst scliooh in
the country today, yet her reputation isn't spread far and
icide by her graduates as is the reputation of M.I.T. and
(Jal, Teeh. One reason for this is the iijnoranee of students
of the haeki/round of historic iiork iihich has made Illinois
the oulstandiiiy university of its kind in the norlil.
THE TECllSOGRAPll nil/ attempt in a scries of
articles to outline ivhat has gone toward making this the
best school in the country. Me hope that this series ivill
be a step toicard the rallying of the student body around
the colors of Illinois to give her the credit she deserves for
developing the men nho become leaders of our country.
Test Frames Under Sustained Loading
Investigations in Reinforced Concrete— 1903-41
Since 1Q(I3, when the Engineering Experiment Station
was estabh'shed by the Board of Trustees, a large percent
of the investigations in the field of concrete has been done
at the laboratories of the University of Illinois. Much of
this experimentation has been directed by Prof. A. N. Tal-
bot, whose work was given impetus by the organization of
ASCE, ASTM, AREA, and other societies to promote
investigation in concrete.
Consequenth , Talbot conducted a series of tests on
reinforced concrete which were published in Bulletin No. 1
of the Engineering Experiment Station. The years 1904-09
saw a series of tests on reinforced concrete columns, foot-
ings and culvert pipe. The findings of Prof. Talbot and
his assistants were reported in bulletins published by the
newly founded experiment station.
With these early developments in testing as a basis, the
department expanded, with the men conducting individual
investigations as well as cooperative work. Assisting Dr.
Talbot at this time were W. A. Slater and D. A. Abrams.
Abrams conducted an elaborate series of tests on bo[id hi
the years 19().S to 1912.
Prof. Talbot, Slater, Abrams, and others made a series
of tests on the use of concrete in building structures in
1910-11. These tests were made by selecting large concrete
buildings in the larger cities, placing loads on a certain
floor, and measuring the effects such as the deflection on
the floor and deformations of the materials composing the
floor.
These early experiments led to the development of the
strain gage by which the stretch or shortening of material
under a strain can be measured. This instrument is accur-
ate to one millionth of an inch.
The results of these early tests were included in the
report of the joint committee in 1917. The findings led
to a second committee to continue in the study of the prop-
erties of reinforced concrete, which reported in 1924.
The investigations were showing their effect in the im-
provements in the design of buildings by this time, and the
Frontlspieee — left — The :i,(10().()(l() pound ti)rce of the largest festiiiv
forced eonerete investigations reported aliove.
JANUARY. 1942
tests were continued with a series on the failure of concrete
beams. The department attacked this problem by designing
their beams to fail for dififerent reasons; namely, shear,
steel failure, bond failure, or concrete crushing. For their
findings, they attempted to improve the design of reinforced
concrete beams and columns.
Next, Talbot and Richart made investigations in the
field on plain concrete and developed the cement-space ratio
method of determining the strength of concrete. Their
theory of proportioning is not greatly publicized, but it is
used in this state by the highway department. When D. A.
Abrams left Illinois, he began a series of experiments for
the Portland Cement Association, and he developed his
water-cement ratio theory. Since the PCA freely distrib-
uted the bulletin containing his findings, Abrams' theory is
more widely used. The Talbot and Richart theory has
certain definite advantages in determining the qviantities of
materials to be used, however.
The development of a new formula for the design of
columns was the next project of the Department of Theo-
retical and Applied Mechanics. They tested approximately
300 columns ranging from 8"x5' to 32"x20', using a com-
pressive force of nearly 3,000,000 lbs. in the latter. Again
they succeeded and a new formula was developed. About
this time the stress due to the shrinkage and plastic flow
of concrete in the reinforcement caused .some concern, but it
was proven to be of no effect on the load carr\ing capacity
of the columns.
The new column formula was reported h\ the third
joint committee of ASTM, ASCE, ACAE, and AIRE in
1940. The American Concrete Institute has included the
formula in their publication of Building Regulations for
Reinforced Concrete with an attempt to get the formula
used extensively in building throughout the countr\ .
Tests to determine the shrinkage of various kinds of
cement, and tests to determine how the properties of con-
crete are affected by the speed of casting were performed
next.
niaelilne in Talhol l.alioralor.v Crane I5a,v «as used in the rein-
Lfit: Sialic and almliiMiilN ha\(' liccii
tested e\leiisivelv in recent years. Noliee
the '.MI.(Mlll-lh. dynamometer and jaek lur
liiadim;.
Beliiw: Column tests are l)asie in ma-
terial, and stress-strain relationships were
earrled into structure studies.
Ill 1933, Plot. Richait startfil a scries of tests on coin-
binatioiis of timber and concrete in a beam or slab. In
such members the lower part of the beam is timber, the
upper part concrete. A dozen states now have bridges
using this method of construction because it combines the
lesser expense of the timber with the advantages of rein-
forced concrete. Some of these advantages are: the smooth
surface freedom from moisture rotting, partial fireproofing
and water proofing. This combination of timber and rein-
forced concrete has been used for the construction of wharfs,
heav>' duty floors, and airport runways, as well as highway
bridges.
The biggest investigation in recent years is the study of
concrete bridge floors which is sponsored by the State High-
way Department on typical examples from which a general
conclusion is reached to apply to all cases. In the first
tests, rectangular slabs with concentrated loads and vari-
ous conditions of strengtii and support were used. Next,
models of solid concrete slabs resting on abutments not more
than 30 feet apart were tested, then tests were made on
models of slab and stringer bridges of aroinid 60 foot
spans. These consisted of five parallel stringer beams of
steel with the concrete floor on top. This type of structure
is economical in the field, since the I-beams make it possible
to do away with the falsework necessary in pouring the
concrete. Finally the tests were applied to skew slabs
which have been developed to eliminate the bending of a
road to cro.ss a stream at right angles. Now the bridge is
designed with a skew slab to allow for this curve.
The most important part of this investigation is in tlie
mathematical formulas which must be developed to make
computations for designs. These computations provide a
valuable check on the analysis. Dr. W. N. Newmark and
Dr. V. P. Jensen are at work on this phase of the investi-
gations which, according to Prof. Richart, is the most diffi-
cult part of the work.
No account of the concrete work at Illinois would be
complete without an outline of Prof. W. M. Wilson's
work on reinforced concrete bridges. He started about 20
years ago with a single sp;ui arch bridge having interaction
between the arches and the columns supporting the road-
way. From here he started on more elaborate tests on
three-span arch bridges, with the arch supports mounted on
platform scales which enabled him to measure the vertical
reaction, the horizontal thrust, and the bending moment
due to any loads which he wanted to apply to his structure.
There is a model of this experiment in Engineering Hall
on the second Hooi'.
Profs. Wilson and Richart ha\e made experiments with
the rigid frame type of bridge also in the last few years,
and such .structures are now in general use throughout the
country, for grade separations, especially. They provide an
economical means of separating the grades, permitting more
cleaiance with less depth of the fill.
It would seem as if the research men at Illinois had
covered every possible angle to the use of reinforced con-
crete, but instead they keep right on making investigations
hoping to find something new, or if the\' can't find any-
thing new they attempt to pro\e or disprcne more conclu-
sively the findings of previous tests. All of the men are
active in national concrete organizations and they are the
leaders of their organizations because they take such an active
interest in their work. Many have gained world recogni-
tion as experts in their field.
In addition to the research work, much time and effort
is spent in the development of test books which present the
material to the undergraduates. The combined progress of
research and teaching go hand in hand to give the under-
graduates the greatest possible opportunities.
8
THE TECHNOGRAPH
How can a throat microphone
help win battles?
Two microphones fit against the sides
of his Adam's apple. He doesn't hare
to hold this"mike"— his hands are free.
This throat microphone is something
new — made by Western Electric for
the nation's air forces.
It picks up the vibrations from the
flyer's vocal cords. Motor roar and
machine-gun chatter don't get in to
drown out his radio message. And
the battle's outcome may depend on
that message getting through.
This important device was devel-
oped by Bell Telephone Laborato-
ries, pioneers in the field of aviation
radio, and was made in the same
workshop as your Bell Telephone.
It is among the many benefits
which have grown out of Western
Electric's long experience as manu-
facturer for the Bell System.
Western Electric
. , .is back of your
Bell Telephone service
JANUARY, 1942
Alxivf. Hotatins (•oncave i;iiii(liii^ < ii|) ;;iiiuU
hiiUlci- ti) unbplievalile accuracy. I.iiiiils of
uncoininon; some defense leuuiieiiients are
ind polishes lens seen on
((.(MKMlO.'iH inches are not
nioi-e severe.
All Cut.s Courtosy of Bau.sch and Lomb Optical Co.
Optical I-
By Robert E. Mc( -c
The process of converting silica s q
lor aerial cameras, homh sights, rangi r^
painstaking researach and tedious effii (m
which locate heisht and ran«e of a -m
several tons and must lie ti4;htly sea |
land and sea warfare.
Kanse finder tiihes contain lenst u
It constitutes one side and measures n
whose apex is the aircraft aliove. .\ul «
of the other two sides and thereby del ■
V. S. ranse finders are the world ki
a close third. So intricate and variei n
single article can he called "The Nati i|
the country's products, properl.\ utilii
praise must be allocated to the dal
ingenuity in providins; our country vi\
.\bove. Fi-ess which forms many op-
tical parts to approximate size.
IJelow. These
shippiiift-
•iris check and record rigidly tested binoculars prior to
ISelow. Contour maps may
of .Multiplex .\erial Alappinj
graphs throw terrain in t
green glasses.
ghlights
Sheldon J. Leavitt
precisiim Dptical insliiimcnts if(|iiirecl
il hiiiiKulars is a difficiilt task. Miuh
he piodiictioii of inixlern ransje finders
ivaicraft.- Many laiiue finders weisli
J) to Hitlistand tlie rigors of modern
■nd. perpendiiular to tlie tube's axis,
iacent an;;les in the triangle of si};lit
lometrie calculators sunpl> the lengths
hip's heisht.
man equipment is second, and British
nponents of National Defense that no
Product." It is the augregate of all
I help save democrac.v. Vet adequate
al industries for resourcefulness and
al articles.
.VIjiA c. Tile hroken pots .\icl(l lliise ice liUc rr.\stiils. Iii^polor finds
only 40% acceptable for optical purposes.
See .\l.so November 1',I41 Teehiioaraph — "Now Kyes for Defense"
.\bove. Motorized truck whose tongs
are removing a white hot pot of li(|uid
glass from the furnace.
accurate fire control l).\ use
Pro.jected stereostopic photo-
len viewed tlirough red and
Below, (lose up of a range finder tube. Some types weigh up to two
tons; a roller hearing cradle permits its turning by one man.
NAMES
/;/ the news
By William R. Schmitz
Freshman in (.' hcmical I'^ngiiicerinti
BILL BLOOD
Acti\ity mail Hill Blood is president of Caission Club,
member of Scabbard and Blade, Plateau and Drum, Blue
Pencil, A.S,ALK., Cadet Captain of Field Artiller\-, on the
military and athletic councils, senior wrestling manager, and
has worked with Illio and in Men's League. He is also
president of Skull House.
One of his main hobbies is horseback riding, being the
general manager of the recent Horse Show put on by the
Caission and Cavalry Clubs. He especialh likes to partici-
pate in intra-mural sports, including: Wrestling, football,
basketball, swimming, tobogganing, skiing, and boat riding.
Since Bill is senior wrestling manager he has had a
chance to visit other of the Big Ten schools, and doesn't
think that they can compare with Illinois. Bill does a lot
of dating and thinks that the girls here are a better class,
both in looks and personality, than the girls on the other
campuses. The spirit here is very good, and Bill says that
he wouldn't e\er want to go to any other school. Dances
and picnics have a particular fascination.
Although Bill is in the Field Artiller\, he would like
to transfer to the groimd work of the air corps when
he enters the army, which will likely be this spring. When
he comes back from the army, he would like to get into
either sales or promotion work, especially the production.
Bill has particvdarly liked refrigeration, and has a 3.S aver-
age in mechanical engineering.
MATTHEW FINN
Matthew Finn is the industrious business manager of
the Illio. Matt, as he is better known to all his friends,
is aLso a member of A.S.M.E., Ma-Wan-Da, and vice-
president of his house, Sigma Chi.
Working on the Illio as business manager takes most of
Matt's time. He finds that it requires almost all of his
free time in the afternoons. It was through the Illio that
he received the honor of being elected to Man-Wan-Da.
He finds that the Illio is not only interesting work, but it
also helps his personality. Matt believes that the business
education he receives combined with his engineering will
be very \aliiable to him later in life.
Matt ge[ierally spends his spare time catching up on
some extra sleep or participating in some sport. He partic-
ularly likes basketball, \olle\- ball, touch football, and ping
pong. He says that the wa\ to be able to get in activities
and school work at the same time is to co-ordinate your
schedule so that you have time available when your activity
requires it. If a person is going to go through college he
should be sure and get into .some extra-curricular activity.
Matt knows that it has sure helped him.
Dark-haired, slow-talking Matt bflic\cs that the co-eds
are an a\erage group of girls, particularly likes the university
dances and the stag jiarties.
K\\
CHUCK
BILL
M.ATT
RAY DEVORKIN
Ra\' is a member of Tau Beta Pi, Phi Eta Sigma,
S.B.A.C.S., and president of Keramos. He has been a
member of a championship intramural .softball and basket-
ball team. He also is a "pretty good bowler" on a bowling
team.
Ray said that he was too bus\' to have main hobbies,
but he guessed that playing cards, going to shows, and,
believe it or not, reading Siifiennan were his main pastimes.
He says that he really spends more time than he should
playing cards with his roommate.
Ray lists light wa\es, and refractories as his favorite
subjects. ]?eing a little modest about his grade average,
Ray refused to commit himself, but his roommate said that
it was plenty high. Ray eventualh hopes to become a head
of plant production in Ceramic luigineering.
The campus, Ray believes, is too large. However, it is
still the nicest campus in the Big Ten. When asked about
the co-eds, Ray replied, "I ain't talking, but — . M\ phil-
osophy is: Life is but the ephemeral ecstacy experienced
within the ethereal depths of effemeiiate excursions." Wow!
CHARLES SGHOTT
A niusicalU' inclined engineer is Charles (i. Schott.
Charles, better known to his friends as "Chuck" or "Buck, "
is the man behind the scene in the productions of the Star
Course. As senior manager of the Star Course, he is kept
very bus>' and generally puts in about 16 to 20 hours a
week on the job.
Chuck is in other activities besides the Star Course. He
is a member of Tribe of Illiiii, Dolphins, Scabbard and
Blade, Skull and Crescent, Ma-Wan-Da, and is a Cadet
Captain in the Coast Artillery. He has also been a member
of the varsity Water Polo team and the track team. Chuck
is a strong, husk>-, robust fellow, and he used his fine phy-
sique to good advantage in putting the shot.
Chuck also has quite a collection of hobbies. One of
them is collecting guns. He has been interested in, and has
(Please See Page IS)
12
THE TECHNOGRAPH
LEADING the attack on the production
backlog by shaping steel and build-
ing it into ships, tanks, armored trucks
any many other defense items, is in-
dustry's modern production tool — the
Airco Oxyacetylene Flame. It slices its
way through steel of any thickness up
to 30" and more, cutting it to the de-
sired contour with unrivalled speed and
accuracy. This versatile tool flame ma-
chines metal with astonishing speed;
hardens steel to any desired degree
and depth; cleans metal surfaces for
quicker and longer lasting paint jobs
and welds metal into a homogeneous
lastingly strong structure.
To assure the maximum efficiency
from this modern production tool, Airco
has developed a complete line of ma-
chines and apparatus. Airco has in-
creased its manufacturing of oxygen
and acetylene and distributing facilities
to meet the accelerating demand. So
that the Airco Oxyacetylene Flame
may be used most efficiently and eco-
nomically. Air Reduction offers industry
the cooperation of a staff of experi-
enced engineers, skilled in the use of
this modern tool.
An interesting booklet, "Airco in the
News", tells a picture of this Airco pro-
duction tool and the numerous ways in
which it is aiding the defense program.
If you want a copy write to the Airco
Public Relations Department, Room
1 656, 60 E. 42nd St., New Y'^rk, N. Y.
REDUCTION
^.
'€//€/'</,
/0/pc,
v«-j.-
ANYTniNG AND EVERYTHIIVO FOR GAS \»EI. ni;
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texas:
Magnolia-Airco Gas Products Co.
DrSTRICT OFFICES IN PRINCIPAL CITIES
O II «■ I- T T I IV « X ^' n .\ R <■ W E I. D I X >r
JANUARY, 1942
13
SKY HOOKS or NEW SPRINGING *
for Your Car .
By Robert E. McCleary
Junior in M cchiiiiiciil EHi^inecritui
As far back as 1925, an excellent le-
view on springing theory was published
b\' Prof. James J. Cluest, Institution of
Automobile Engineers, entitled "The
Main Vibrations of an Auto Car." It
was not until 193S. however, that the
results of practical applications of this
theory were made public. About that
time, independent springing was first in-
troduced to the American public and
studies in spring rates and weight dis-
tribution were being religiously pvir-
sued. Europe has long used various
and sundry types of independent wheel
suspension, all American types being
foreign adaptations.
The three main factors affecting the
riding qualities of a car are:
1. Spring rate . . . determines the
extent of shock transmission to the pas-
senger and of direct wheel and chassis
motions caused by irregularities of the
road.
2. Shock Absorption . . . provision is
necessary to diminish succeeding motion
of chassis caused by energy stored in
springs due to road irregularities.
3. Bod\' Roll . . . must be compen-
sated for as the horizontal forces (cen-
trifugal force) acting through the mass
center of the sprung weight cause an
outward angular rotation of the body
when cornering.
Consider the first factor, spring rate
(lb. per inch). Softer springs, springs
which deflect appreciably with small ad-
ditional loads, have lower spring rates
and are being used wideh' in the later
cars. However, these softer springs
have definite limitations. They tend to
cause excessive body roll in cornering
and fail to return the wheel to the road
quickh when sharp road irregularities
are encountered at high speeds. This
makes for insecure steering and decreases
stability. Also, soft springs tend to
"bottom" easily over rough roads and,
being sensitive, tend to lower or raise
the general body level excessively as th'.-
passenger weight varies.
And thus it is that we consider the
second factor, shock absorption, or spring
damping. To date no complete solution
has appeared for damping of wheel and
body movements resulting from stored
energy after the passing over of road
irregularities. Adequate shock absorb
ing devices must be free of viscous dra;i
and unaffected by temperature change,
friction and inertia effects.
Consider an automobile mo\ing over
an irregular road. The spring-mounted
body has a natural frequency of its own,
and often resonates to the reactions of
the springs as irregularities of the road
are encountered. This motion ap-
proaches simple harmonic motion if, and
only if, the spring frequency of the front
wheels is nearly that of the back wheels.
Otherwise, severe pitching results. Most
cars of today have the mass center moved
forward to nearly the midpoint between
the front and rear wheels, thus more
evenly distributing the body weight on
the wheels. This makes possible the us'j
of springs of the same frequenc\' on both
front and rear. In addition to the
above-mentioned movement, there is the
separate and distinct movement of the
wheels which follow the road irregulari-
ties.
Now with this picture in mind, let
us consider what effects a damping de-
vice (whose function it is to di.ssipate
the stored energy evenly in order to halt
bouncing) will have in various positions
of the wheels relative to the body. There
are four major cases to consider in the
body-movement cycle:
1. Damping on the compression
stroke (wheel mo\ing upw.ird ) with
Air-Spring H|)])lii'ali(iii iiii llie (Dnl rri>iit\vlii't'l autoiniiliilc
of 1!)37.
body moving upward tends to aggra-
\ ate the movement.
2. Damping on compression stroke
when the body iiio\es downward a little
later in the cycle is desirable, as it tends
to halt body displacement.
3. Damping on the recoil stroke
( wheel moving downward ) with bod\'
mo\ing upward, tends to minimize bod\
motion and is desirable.
4. Damping on the recoil stroke
(wheel moving downward) with body
moving downward, tends to increase
body motion and is undesirable.
Actually the work cycle of an ideal
damping device approaches that of the
spring itself, which might suggest that
the solution lies in a spring construction
with inherent damping properties. Re-
member, that with true aperiodic damp-
ing there is no succeeding cycle. Thus
there is no frequency, as the displace-
ment from roa(] irregularities is limited
to one cycle. This is the ideal case for
which spring engineers strive.
We now come to body roll, the third
factor. As already mentioned, softer
springs with lower spring rates, (lbs.
per inch, not frequency per unit of time,
which is known as the frequency value
of a spring) tend to ofYer less resistance
to the angular outward rotation of the
body on ciu'ves. This action could be
eliminated if the mass center of the car
was below the suspension points. De-
signers have long tried to lower this
gravity center, but without complete
success. The usual method of controll-
ing body roll has been to affix a tor-
sional membei' between front or rear
wheels or both. L nfortunately, such a
member increases the spring rate and
causes the loss of riding comfort gained
by decreasing the rate in all cases ex-
cept when the actions of the paired
wheels aie in the same direction and
equal in extent, a very uncommon thing
in actual road experience.
There are some other factors which
give present day spring designers bad
headaches. The friction of spring leaves,
shackles and joints present a bad prob-
lem in relation to small vibrations trans-
mitted by wheels mo\ing over such sur-
faces as "washboard" roads. The fric-
tion of a spring system is the weight
required to start deflections in the oppo-
site direction from previous spring
movement. This weight can more
clearly be thought of as the weight that
must be added to the fender above a
wheel in order to start deflection down-
ward when the car is idle at a cvub.
14
THE TECHNOGR.APH
I LUMP OF ZINC ORE — unattractive, insignificant, common-
place!
But with the light of science shining upon it, let YOur
imagination visualize the reflections which emanate from it!
In defense: on land, on sea, in the air. Zinc is an essential
in the construction of ammunition/ armament, battleships, air-
planes. In industry. Zinc enters vitally into the construction of
engines, tools and machinery. In agriculture. Zinc in one form
or another protects homes, crops, orchards, animals. In ways
almost infinite in variety. Zinc is used to effect economy, increase
efficiency, improve safety, augment profits.
It pays to KNOW about Zinc. If is essential in defense. In
the period of America's greatest industrial development. Zinc
has rendered indispensable service; it is reason-
able to expect that it will be utilized even more
extensively in the greater developments yet
to come.
An interesting mine-to-market story of Zinc
is told in "The Zinc Industry," a booklet that will
be sent free to any teacher or student who asks
for it and gives the name of the school with
which he is cormected.
AMERICAN ZINC INSTITUTE
/ncorporafed
60 East 42d St., New York, N. Y.
15
This friction is as high as 125 lbs. per
wheel in some cars and as low as 80 lbs.
in other cars. Actually this means that
all forces from road irregularities below
125 lbs. (or SO lbs., depending on the
case) are transmitted from the wheels
directl.v through the linkage to the bod\
and pa.ssengers.
The high frequenc\' of the tire oscil-
lations is another thing with which to
contend in spring design. Damping of
these vibrations further complicates the
shock absorbing design.
I nsprung weight causes trouble no
end and is something with which few
la\nien are familiar. AH weight not
suspended by the springs is unsprung
weight. This includes the wheels, tires,
axles, springs, and certain parts of the
linkage. Such unsprung weight is dis-
placed e\ery time a road irregularity is
encountered. The high velocities of this
displacement under abusive driving of
today's conditions of high speeds to-
gether with tile sharp reactions from the
tire's high frequency rates, set up inertia
forces of quite an unpredictable nature
and frequency; unpredictable because it
depends upon the speed of the vehicle
and the type of road traversed, both
highl\' varying quantities.
With all these things in mind the
Firestone Tire and Rubber Co. set out
several years ago to produce a suspen-
sion member with inherent damping,
roll resistant, ami varying spring rate
characteristics and with a low natural
THE PENIHI.l .M V.\LVK
Hody roll ami sliock al>s()ri)ti()n are con-
ti-Dlled by tliis simple valve. The penilu-
luni (.")) s«iiii;s uutwardly when rounding
turns permitting valve disc (li) to close
inwardly, thus producing tlie higher rate
of the bellows available for resisting body
roll. Similar action prevents nosing down
from brake applications. Kecoil control
results from valve (li) viosing downward-
l.v, thus delaying the return of air from
the reservoir by directing the flow through
the restricted part Ci).
frequency. Their answer is called the
'.■\ir-Spring' and consists of a rubber-
fabric bellows, intermediate damping
valve, and an air reservoir, compressed
air being the shock absorbing medium.
Variation of these three elements (in
size or design) make it possible to adapt
it to almost every type of passenger au-
tomobile.
.An air-spring with means for axle
attaclunent weighs approximately 2 lbs.
compared with from 10 to 55 lbs, for
steel springs. Thus unsprung weight
is greatly reduced. In tests, this device
withstood 8,000,000 2-inch deformations
uiuler 25' ( overload. Road tests have
been equally favorable in indicating a
tit-xing life appreciably beyond that here-
tofore demanded for suspensions.
Another spring of revolutionar\ na-
ture has been designed by the Goodrich
Rubber Co. It is called the Torsilastic
spring and consists of a large tubular
rubber bushing which is bonded to a
frame-fixed tube and lower control arm
shaft of a transv'erse suspension link-
age. Advantages claimed are freedom
from lubrication, rattles, squeaks, and
less transmi.ssion of road noises. It is
said to stiffen up as speed increases.
All in all, the ride engineer will be
expected to do great things for our fu-
ture riding comfort.
Luikin Chrome Clad Steel
Tapes are today's out-
standing value. Jet black
markings are easy to read
against the satin chrome
surface that won't rust,
crack, chip or peel.
WRITE FOR CATALOG
NEW YORK
I06 La(.,>tl> Si.
THE /uF/ffit Pule pp.
SAGINAW, MICHIGAN
WINDSOR, ONT.
TAPES -RULES -PRECISION TOOLS
IT'S A SELLER'S
MARKET FOR USED
BOOKS
Bring 'em in
for highest prices
University Book
Stores
601 E. DANIEL
202 E. MATHEWS
16
THE TECHNOGR.4PH
Here's the Glass pump that couldn't be built . . .
The engineer from the Chemical Works
had one of his usual headaches.
*^ We're pumping hot corrosive acids
through your glass pipe, and it lasts for
years." he moaned, "and the works bogs
down because the pumps can*t take it!
Can't you people build a glass pump?"
It sounded impossible. Pump makers said
it couldn't he done. Sucli a pump required
not (tnly highly resistant glass but also in-
tricate parts, accurate to thousandths of an
incli! Even Corning had doubts but decided
to tackle the problem.
Pooling its ideas with Nash Engineering
Company's knowledge of pumps. Corning
devised new methods of glass manufacture,
even a new type of glass for certain parts.
And today chemital, food and beverage
plants, and other industries handling cor-
rosive solutions have a glass pump that
works like a charm. Resistant to corrosion,
it eliminates a cause of product contami-
The Wash Glass Centrifugal Pump t left — crosn sfciioti: above
— coupled with driving motor, glass puiitp parts m ha<kground)
can handle up to 6000 gal. of corrosive acids and chemical fluids
per hour against a bS-ft, head.
nation and undesirable chemical reactions.
Resistant to heat shock, it may be cleaned
with hot acids. Transparent, it permits con-
stant visual inspection for cleanliness,
color, sedimentation.
In the same way. Corning research for
three quarters of a century has licked such
glass problems as the bulb for Edison's first
lamp, cooking ware for housewives, and
tiny glass springs for chemical equipment.
And in these days of metal-conservation.
Corning ability has reached a new high in
usefulness as engineers and produc-
tion men use glass to solve their
new problems. Industrial Division.
Corning Glass Works, Corning, N. Y.
c
ORNING
means
Research in Glass
JANUARY, 1942
17
TECHNOCRACKED...
By Edward C. Tudor
Senior hi lUectrical luif^huwrhii!
Well, well, well, — To coin a phrase, here «e are atjaiii,
you lucky people. We missed the boat the first couple ot
issues, but then nobody was aware of our absence for this
page was in other hands, so for spite dear readers we're
going to ruin another otherwise good issue. The circula-
tion will undoubtedly drop off, but so what, our advertisers
are already hooked.
This business of priorities seems to have the country in
an uproar. Just the other day we saw where the C^l'M
was requisitioning Marlene Dietrich's legs to popularize
cotton stockings.
However, we know of one lad who won't be bothered.
Henry Ford has just announced the development of a car
with a plastic body made from vegetable derivatives. This
verifies a long standing suspicion of ours that a Ford was
part automobile and part succotash. (Corny, isn't it? But
then so's the auto.)
We're all for the idea, though. But we hope that we
don't get another one of those engines made out of the iron
extracted from mashed potatoes.
On second thought, the idea isn't so novel. It's just a
case of reversing the process. Mr. Ford has been making
plenty of government lettuce out of automobiles.
It looks as though we're in the transition period between
the Age of Steel and the Age of Salad.
The principal ingredient of the car is the soy bean.
It has been used for a number of products in recent years.
This just goes to prove that any ambitious bean can get
ahead.
With the present 26 per cent cut in automobile produc-
tion it looks as though prices on this year's models will be
marked "OPM Detroit."
The automobile factory has bi'en turned into an arsenal.
\Iaybe this season's new cars will have such names as the
Blitzkreig Eight or the Blackout Special.
That is, provided there will be some new models to
name. From the present outlook the 1942 Automobile
Show will take place in an empty phone booth under a "No
Loitering" sign. .Maybe there's more truth than poetry to
the old gag where the customer says "I would like to see
a new car, " and the salesman replies "So would I."
The unemployment situation will undoubtedly be keener.
since we know of one contemporary wag who says that ;it
least 5(1 per cent of American labor is employed in the busi-
ness of thinking up dashboard gadgets.
World War II has taken on a new aspect. The latest
British idea for increasing the dark circles luider Der Fuer-
her's opulent optics involves a new unit of the arm\ known
as the Communicados.
To become one of the Communicados a man has to be a
combination of Flash (lordon. Superman, and The Green
Hornet. He has to be able to emulate a mountain goat, a
ground hog, or a katydid at a minute's notice.
These lads spend their evenings roaming over the coiui-
tryside of Occupied France engaged in such idyllic pastimes
as strangling German sentries, blowing up bridges, and scar-
ing h— 1 out of the whole German army. It's enough to
drive the (General Staff to drink; imagine the omnipresent
fear of being the next one to get a hotfoot with a British
hand grenade.
The regulation Comnuuiicado uniform is pitch black,
and to carry out the color scheme they blacken their faces.
Think of the mortification of a Shock Trooper who has been
blitzkrieged by a traveling minstrel show.
The most effective part of this boogey-man barrage is
the extreme silence with which the Communicados can get
around. All of which brings strongly to mind the thought
that one stands a pretty good chance of becoming .some-
thing more than a reasonably exact facsimile of a ghost.
As "Bugs" Baer puts it: "When you figure what hap-
pened to Norway, France, Greece, Iran and points smaller,
you can see a small country has its choice of entertaining a
burglar or a sneak thief. "
Gag of the Month : He — "Do you believe in life after
death?" SHE — "No. But I believe in life before death —
let's go!"
Heard at the last dance; "That's a nice dress you almost
have on !"
NAMES IN THE NEWS (from page 12)
been collecting gims since he was about ten years old. He
now has a collection that he values at $^0(). Among his
collection are two German pistols that are of particular in-
terest and \alue. He has started the other boys in his
house collecting guns, and they are always trying to trade
him out of one of the German guns. He collects a few
pipes and for further diversion enjoys aviation. He holds
a pilot's license, and think> that aviation is a lot of fun.
i
Kaptain Klean Says —
DO YOU MEN F^EAD THIS PUBLICATION?
DO YOU RE.AD THE .ADDS?
If so, won't you cut this out and take it to the L.A.UNDRY DEPOT, SOS
South 6th street and we'll give you a pencil — if you want to keep this maga-
zine intact just drop in and ask for the pencil anyway and say "K.AP I
READ YOUR ADD IN THE TECHNOGR.APH !
WHITE LINE SERVICES
PHONE
4206
18
THE TEGHNOGRAPH
When the war is over, machinery
of all kinds will be closely scrutinized for its
ability to meet the changed conditions.
Thousands of machines will be redesigned to
give them higher speed, greater precision
and lower operating costs in order that their
users will be able to compete at a profit.
The greatly increased use of Timken Tapered
Roller Bearings will be one of the most Im-
portant factors in securing these results. In
many machines — previously only partially
Timken Equipped — Timken Bearing advan-
tages will be extended to every rotating
member. Many other machines will be
given new and higher standards of perform-
ance through the use of Timken Bearings
for the first time.
When you have gained a thorough under-
standing of Timken Bearings and their
application you will be able to solve any
bearing problem you may encounter
and get 100% results. Begin to acquire
that knowledge now; send for a free
copy of the Timken Reference Manual.
THE TIMKEN ROLLER BEARING
COMPANY, CANTON, OHIO
TIMKEN
TRADEMARK REG U S. PAT. OFF.
TAPfm ROLLER BEARIHBS
Manufacturers of Timken Tapered Roller
Bearings for autonnoblles, motor trucks,
railroad cars and locomotives and all
kinds of industrial machinery; Timken
Alloy Steels and Carbon and Alloy Seam-
less Tubing; and Timken Rock Bits.
(r'BCamfius A/ews
STEP ON TH£ GAS/
STEPPING on the gas to produce a speed increase of
six teet per day along a highway wouldn't break an\
speed laws. But six feet extra per day mukes' engineers
hang on their hats when the traveling is through solid
rock. And that's the added progress being made by the
company excavating the eastern portal of the new i v
mile Continental Divide tunnel by the installation ot a
new ventilating system utilizing G-E motors and control.
The system saves 20 minutes in the time between
shooting each blast in the tunnel and getting back to
drilling again. Fans spaced along the tunnel start up
immediately after the blast, suck out the gas and smoke,
and then reverse and blow fresh air into the tunnel.
The fans start in sequence, with an interval of 20 seconds
between each, so as to prevent building up large differ-
ences of pressure.
The tunnel is being excavated by the S. S. Magoffin
Company, under the direction ot the U. S. Bureau of
Reclamation, to bring water for irrigation and power from
Grand Lake, on the western slope of the Continental
Divide, to the eastern slope.
CR££py BUSINESS
OTEEL, or any other solid material for that matter,
^-^ deforms and creeps when subjected to heat and
stress. But how much a given piece of steel in, say, a
steam turliine, is going to creep during its life of 10 nr
20 years is something a designing engineer can't wait
10 or 20 years to find out.
That's why all sorts ot accelerated creep tests have been
tried — ways to get a hurry-up prediction of the behavior
ot metal in service. Dr. Saul Dushman (U. ot Toronto
'04), assistant director ot the G-E Research Laboratory,
has thrown some new light on this problem by devising
a method that produces extensions in length ot as much
as half a per cent an hour. By it he can get information
in a day or two that would have required months by older
methods.
The method consists of loading a thin wire ot the metal
with a weight, heating it with an electric current to a
bright red heat in an atmosphere of nitrogen, and measur-
ing the extension. The results seem also to suggest that
creep does not occur atom by atom along the length,
but rather in the movement of groups of atoms numbering
from <;o to 1000.
95% PERFECT
]\ /f ll,AI)'\' will find her reflected charms brighter If
-^ -*■ her mirror is coated with silver, but that reflection
will wear better it the coating is aluminum. That's what
Frank Bentord (I . ot Michigan '10) and \V. A. Ruggles,
ot the G-E Research Laboratory, found when they tested
T,~ kinds ot mirror surfaces.
Silver evaporated onto the front surface ot the mirror
from an electric filament reflected 9<; per cent ot the in-
cident light. The initial score tor aluminum was only 88
per cent. But six months later the aluminum mirror was
just as good as ever, while the sil\ er one had deteriorated
considerably.
Gold, incidentally, scored third among the pure metals,
reflecting S2 per cent ot the light. But while all the other
metals gave their best results when evaporated on the
front surface ot the mirror, gold worked best when de-
posited on the back, as is the practice with ordinary
looking glasses.
GENERAL S ELECTRIC
i
I
February
1942
Fatigue of Metals
Auto Transmission
Wind Tunnels
Better Highways
Names in the News
Technocracked
Left: Koads of loiiiorrnw will be
ilhiiiiinated . . . see page V!. lAike
WashinitlDn Itritl^e, Wash.
shed 1885
Member E.C.M.A.
Science Shoulders Arms
What science in the past has done for peacetime
America needs no recounting.
But science today tackles a grimmer job. Re-
search now must give America at war the fighting
weapons she needs.
That's why Westinghouse Research Engineers —
working in one of the world's leading laboratories —
are devoting their full time to the nation's defense
requirements.
We wish we could tell you about some of the
remarkable things they've done already.
We shall — later.
Ever since its inception, Westinghouse has
sought out and trained engineering talent,
encouraged engineers to develop and work out
new ideas, made itself an engineer's company.
We're proud of the way our engineers have
adapted themselves to creating and producing
wartime equipment.
Wfestinghouse
"An Engineer's Company," Westinghouse Electric & Manufacturing Co., Pittsburgh, Po.
FEBRUARY • 1942
This Issue . . .
Fatigue of Metals 7
ISy VVilliaiii O. Aliirpln
New Automatic Transmission H
By Fobcrt K M<(l(:ii.\
Canned Hurricanes 10
By Robert K. M<(loaiy
Highways Across America 12
B> Haywi-.rd L. Talley
Names in the News 14
By William K. Schmitz
Technocracked 16
By K;l Tiiilcir
Height of Clouds 2'J
THE TECHNOGRAPH
Staff . . .
Donald K. Stevens Editor
William G. Murphy Office Manager
Melvin Hurwitz Editorial Assistant
MAKE-UP AND ART
Sheldon J. Leavitt Assistant Editor
James Austin Photographer
Norman Pintchulv. Sydney Wood.
Edward Hahitlit Editorial Assistants
EDITORIAL DEPARTMENT
Robert E. McCleary Assistant Editor
William G. Murphy. Hayward L. Talley, William
R. Sthmitz. August I'ttich Editorial Assistants
Richard W. Landon Biisinrss Manager
,Iay Gossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace. John Graper, Warren Howard
Subscription Assistants
William Beich Circulation Manager
Alex Green Circulation A.ssistant
Henry P. Evans Faculty Adviser
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer. Colorado Engineer, Cornell Engineer. Drexel Tech-
nical Journal, Illinois Technograph. Iowa Engineer, Iowa Transit. Kansas
Engineer, Kansas State Engineer, Slarquette Engineer, Miclligan Tecllnic,
Minnesota Teciino-Log. Missouri Siianirock. Nebraska Blue Print. New-
York University Quadrangle, North Dakota Engineer. North Dakota
State Engineer. Ohio State Engineer. Oklahoma Slate Engineer. Oregon
State Technical Record. Pennsylvania Triangle. Purdue Engineer, Rose
Technic, Tech Engineering News. \'inanova Engineer, Washington
State Engineer. Wayne Engineer. Wisconsin Engineer.
Published Eight Times Yearly by the Students of the
College of Engineering, I'niversity of Illinois
Published eight times during the year (October, November, Decem-
ber, January, February. March, April,' and May) by The Illini Puljlish-
ing Company. Entered as second class matter, October 30, 1921, at
the post office of L'rbana, Illinois. Office 313 Engineering Hall,
Crbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
\t4 EVER INCREASING
Quantities
For a long time we've sought a word to de-
scribe what we all work at hard here at Alcoa.
It takes a very special word to describe
making aluminum cheap, making it versatile,
finding totally new places to use it, and then
helping people use it where they should. In
war times it takes a very special word indeed
to describe, also, the ingenuity and daring that
can make, almost overnight, three and four
and five times as much aluminum as was ever
made before, and make it cheaper than ever.
IMAGINEERING is the word. What alumi-
num did for civilians, what aluminum is doing
for our armed forces, what aluminum will do
in the future, all come out of that one word.
Imagineering is letting your imagination
soar, and then engineering it down to earth.
At Alcoa we have engineers with almost every
kind of diploma, scientists with almost every
"key" we know. Yet whatever career they fol-
low with us, their real field is Imagineering.
They work at it hard. They get results. The
importance of aluminum is their own doing.
We at Alcoa would like nothing better than
that our company be known everywhere as the
place they do Imagineering.
[ALCOA
ONE PAGE FROM THE AUTOBIOGRAPHY OF
ALCOA ALUMINUM
^i«Ji^ • This message is printed by Aluminum Company of America to help people to
understand what we do and what sort of men make aluminum grow in usefulness.
THE TEGHNOGRAPH
Illinois Leads . . .
Fatigue of Metals
Investigations
By William G. Murphy
Junior in Civil Engineering
"When you lift one end of a walking stick, why does
the other end come up?" That's a good $64 question asked
by Sir Oh'ver Lodge, an English physicist. My money is
safe since the answer to that question has been sought by
research men since the middle of the IQth century.
During the first period of interest in the subject, the
physicists would have given a definition of the reason by
speaking vaguely of cohesion between the particles. Wohler
and Bauschinger were the pioneers in a field opened by
the advent of railroad rolling stock with "live" axles. The
turning axle is subject to "fatigue" failure. By fatigue I
mean the apparent wearing out of the property of metal
which enables it to withstand the stresses and loads to which
it is subjected — that property which the early physicists
called cohesion.
The years 1870 to 1910 marked a "depression" period
in the investigation of "fatigue" of metals, but some work
was carried on at the Watertown Arsenal. Rudyard Kip-
ling joined Tennyson and others as a scribe prophet during
this period by an uncanny anticipation of the most modern
theories in his story, "Bread Upon the Waters."
The development of the automobile and the increase
in the use of metal about 1910 caused a revival in interest
which did not catch the University of Illinois napping. In
1907, H. F. Moore, research professor in the Department
of Theoretical and Applied Mechanics came to the school
and his interest in the subject caused the purchase of the
department's first "fatigue" testing machine.
The testing machines used today are direct descendants
of the first machine used by W^ohler which was a laboratory
adaptation of the rotating loaded car axle. The Materials
Testing Laboratory at the L iiiversity of Illinois, which is
recognized as one of the oustaiiding labs in this field, has
about 50 machines for testing metals. Forty of these are
general equipment and the rest are used for a special project
of Professor W. M. Wilson's.
Early in the investigations several views were published
which although they were wrong did a lot to stir up thought
and show the need for further tests. A good point of the
engineering reasoning is based on the principal that a thcor\
may be used if the error is on the safe side, thus the carl\'
work provided a solid foundation on which to begin other
experiments.
One of these early investigations advanced a theory of
"crystallization" which states that under repeated stress
the metal becomes brittle (crystallizes). It has been proved
with the microscopic equipment now in use that it was not
"crystallization," but a progessive fracture — a crack which
spreads each time the load is applied. Many of you have
split wood by making a crack and then forcing the axe
through by repeating pounding on the ground.
Since 1910 much progress has been made. It has been
established that sharp niches, notches, and even rough sur-
FEBRUARY. 1942
Repeated loading of slefl plate is dlitaiiifd
in this fatisue test machine.
faces increases the possibility of a "fatigue" failure. One of
the big contributions of this university was in proving that
there is a limiting intensity of internal stress below which
the metal will not fail no matter how often the load is ap-
plied. This took a large number of tests and a long period
of time. The longest test at the L'liiversity of Illinois labora-
tories applied a load at the rate of 1500 times per minute for
over 400 days with the machinery running constantly.
The lab was once open to visitors at their convenience,
but now the men in charge insist that all visitors be escorted
through. The reason being that some young boys messed up
a test in an unguarded moment by flattening pennies under
a load that was being applied to some full sized rails. These
tests on rails were started under the leadership of Prof.
A. N. Talbot, and a satisfactory solution reached in 1931.
The experiments have been continued ever since in an at-
tempt to get a better rail.
Prof. H. F. Moore has led the work at Illinois for some
years and is now chairman of the ASTM Committee on
"fatigue" of materials. At the present time 6 or 7 mem-
bers of the research staff are engaged in the field carrying on
the work already started by others and each putting to test
his own original ideas on the subject.
The Navy Department of The Bureau of Aeronautics
is indebted to the men here for a big percentage of the in-
vestigations made to determine the cause of failure in the
parts of airplanes. Aloore, Lyon and Alleman made some
tests on the time between the appearance of the crack and
the final fracture; Moore and Henwood reported on the
stress by the constant tension on screw threads; and Moore,
Kommers, and Thomas found a great difference between
polished and scratched surfaces in effect on the failure. One
of the most interesting investigations reported was by T. J.
Dolan on the amazing effect of corrosion fatigue when com-
bined with stress concentration by a notch, hole or fillet.
There is an experiment now in progress on the fatigue
strength of a specially developed alloy for aircraft. Prof.
W. M. W^ilson is studying the "fatigue" in welded and
riveted structural members. Among the other investigations
are a study of the damage done by punching on soft sheet
steel and the effect of making sharp corners for wing ribs
out of aluminum. The most outstanding fact in recent years
Illinois is most proud of the fact that men trained in
the undergraduate and graduate schools are making a name
for themselves in "fatigue" at the testing labs to which
thev go from here. Men in the Department of Theoretical
and Applied Mechanics make investigations which are pre-
sented in the text material of the up-to-date books written
by other members of the department. This is the infallible
combination which is becoming the "Tinkers to Evers to
Chance" of modern education.
For a long time we've sought a word to de-
scribe what we all work at hard here at Alcoa.
It takes a very special word to describe
making aluminum cheap, making it versatile,
finding totally new places to use it, and then
helping people use it where they should. In
war times it takes a very special word indeed
to describe, also, the ingenuity and daring that
can make, almost overnight, three and four
and five times as much aluminum as was ever
made l)efore, and make it cheaper than ever.
IMAGINEERING is the word. What alumi-
imm did for civilians, what aluminum is doing
for our armed forces, what aluminum will do
in the future, all come out of that one word.
Imagineering is letting your imagination
soar, and then engineering it down to earth.
At Alcoa we have engineers with almost every
kind of diploma, scientists with almost every
"key" we know. Yet whatever career they fol-
low with us, their real field is Imagineering.
They work at it hard. They get results. The
importance of aluminum is their own doing.
We at Alcoa would like nothing better than
that our company be known everywhere as the
place they do Imagineering.
ONE PAGE FROM THE AUTOBIOGRAPHY OF
ALCOA ALUMINUM
• This message is printed by Ahmiinum Company of America to help people to
understand what wc do and tihat sort of men make aluminum grow in usefulness.
THE TECHNOGRAPH
Illinois Leads . , .
Fatigue of Metals
Investigations
By William G. Murphy
Junior in Civil Engineering
"When you lift one end of a walking stick, why does
the other end come up?" That's a good $b-\ question asked
by Sir Oliver Lodge, an English physicist. My money is
safe since the answer to that question has been sought by
research men since the middle of the 19th century.
During the first period of interest in the subject, the
physicists would have given a definition of the reason by
speaking vaguely of cohesion between the particles. Wohler
and Hauschinger were the pioneers in a field opened by
the advent of railroad rolling stock with "live" axles. The
turning axle is subject to "fatigue" failure. By fatigue I
mean the apparent wearing out of the property of metal
which enables it to withstand the stresses and loads to which
it is subjected — that property which the early physicists
called cohesion.
The years 1870 to 1910 marked a "depression" period
in the investigation of "fatigue" of metals, but some work
was carried on at the Watertown Arsenal. Rudyard Kip-
ling joined Tennyson and others as a scribe prophet during
this period by an uncanny anticipation of the most modern
theories in his story, "Bread Upon the Waters."
The development of the automobile and the increase
in the use of metal about 1910 caused a revival in interest
which did not catch the University of Illinois napping. In
1907, H. F. Moore, research professor in the Department
of Theoretical and Applied Mechanics came to the school
and his interest in the subject caused the purchase of the
department's first "fatigue" testing machine.
The testing machines used today are direct descendants
of the first machine used by Wohler which was a laboratory
adaptation of the rotating loaded car axle. The Materials
Testing Laboratory at the L^niversity of Illinois, which is
recognized as one of the oustanding labs in this field, has
about 50 machines for testing metals. Forty of these are
general equipment and the rest are u.sed for a special project
of Professor W. M. Wilson's.
Early in the investigations several views were published
which although they were wrong did a lot to stir up thought
and show the need for further tests. A good point of the
engineering reasoning is based on the principal that a theory
may be used if the error is on the safe side, thus the early
work provided a solid foundation on which to begin other
experiments.
One of these early investigations advanced a theory of
"crystallization" which states that under repeated stress
the metal becomes brittle (crystallizes). It has been proved
with the microscopic equipment now in use that it was not
"crystallization," but a progessive fracture — a crack which
spreads each time the load is applied. Many of you have
split wood by making a crack and then forcing the axe
through by repeating pounding on the ground.
Since 1910 much progress has been made. It has been
established that sharp niches, notches, and even rough sur-
FEBRUARY, 1942
Repeated loading; of steel plate is obtained
in this fatimie lest machine.
faces increases the possibility of a "fatigue" failure. One of
the big contributions of this university was in proving that
there is a limiting intensity of internal stress below which
the metal will not fail no matter how often the load is ap-
plied. This took a large number of tests and a long period
of time. The longest test at the L'niversity of Illinois labora-
tories applied a load at the rate of 1500 times per minute for
over 400 days with the machinery running constantly.
The lab was once open to visitors at their convenience,
but now the men in charge insist that all visitors be escorted
through. The reason being that some yoimg boys messed up
a test in an unguarded moment by flattening pennies under
a load that was being applied to some full sized rails. The.se
tests on rails were started luider the leadership of Prof.
A. N. Talbot, and a satisfactory solution reached in 1931.
The experiments have been continued ever since in an at-
tempt to get a better rail.
Prof. H. F. Moore has led the work at Illinois for some
years and is now chairman of the ASTM Committee on
"fatigue" of materials. At the present time 6 or 7 mem-
bers of the research staff are engaged in the field carrying on
the work already started by others and each putting to test
his own original ideas on the subject.
The Navy Department of The Bureau of Aeronautics
is indebted to the men here for a big percentage of the in-
vestigations made to determine the cause of failure in the
parts of airplanes. Moore, Lyon and Alleman made some
tests on the time between the appearance of the crack and
the final fracture; Moore and Henwood reported on the
stress by the constant tension on screw threads; and Moore,
Kommers, and Thomas found a great difference between
polished and scratched svnfaces in effect on the failure. One
of the most interesting investigations reported was by T. J.
Dolan on the amazing effect of corrosion fatigue when com-
bined with stress concentration b\ a notch, hole or fillet.
There is an experiment now in progress on the fatigue
strength of a specially developed alloy for aircraft. Prof.
W. M. Wilson is studying the "fatigue" in welded and
riveted structural members. Among the other investigations
are a study of the damage done by punching on soft sheet
steel and the effect of making sharp corners for wing ribs
out of aluminum. The most outstanding fact in recent years
Illinois is most proud of the fact that men trained in
the undergraduate and graduate .schools are making a name
for themselves in "fatigue" at the testing labs to which
they go from here. Men in the Department of Theoretical
and Applied Mechanics make investigations which are pre-
sented in the text material of the up-to-date books written
by other members of the department. This is the infallible
combination which is becoming the "Tinkers to Evers to
Chance" of modern education.
Original Design . . .
NEW AUTOMATIC TRANSMISSION
By Tech's Dissatisfied Automotive Editor
By Robert E. McCleary
Junior in Mechanical Engineering
The placement of a gear reduction
unit between the motor and wheels of
an automobile is due to the shortcomings
of the engine itself. The torque curve
of an automotive engine starts from al-
most zero at idling speed and builds up
to a maximum at from 1200 to 2000
R. P. M. Obviously, acceleration will
be the greatest when the motor speed is
in this vicinity.
In the past a manually operated
clutch and a 3-speed manually changed
gear-box was fitted to almost all Ameri-
can cars. Lately the shifting range has
been augmented by a 4th, and higher,
automatic speed known as 'over-drive'
for high speed driving, which results in
better economy and less wear due to a
slower turning motor. "Kickdown"
overdrive makes it possible to drop from
cruising gear to third (direct) by de-
pressing the accelerator to the floor, for
increased accelerations needed for pass-
ing and hill climbing.
Then came the fluid drive and its
incorporation into automatic transmis-
sions of great complexity, as seen in
Olds Hydamatic drive. This system con-
sists of an involved valve mechanism for
controlling oil pressure from two separ-
ate pumps supplied to operate 4 band
and disc clutches.
Chrysler uses a fluid drive unit and
a four speed transmission with two
ranges of two speeds each. Each range
is shifted automatically by vacuum. The
clutch is unnecessary in starting, but
shifting from one range to another ne-
cessitates its use.
The complexity of (jeneral Motors
Hydramatic automatic unit and the in-
adequacy of only two automatic shifts,
even in conjiuiction with the fluid unit,
of the Chrysler design has led the writ-
er to design a transmission to suit his
\ \ \ ■.
-^i
|ii (^*-
u
'Q
THE TECHNOGR.\PH
' m M«iK nm-m hi«i m m tnm I nc mi is iiiwhed n m ctMuun
UWTUniK TK FUM MR mOU
own tastes of siniiplicit\ , compactness,
and flexibility.
This desifin is pictured as applied to
a car of front wheel drive design, which
design is based on sound engineering
principles of power application. After
all motor weight makes the front wheels
more tractive. Having the front wheels
pull the car around a corner instead of
the back wheels tending to push the car
off the road is obviously sensible prac-
tice.
The transmission shown incorporates
a fluid drive unit, as in Chrysler, 3
automatic units as used in 1933 by Reo,
a new 'kickdown' mechanism, and a new
reversing mechanism. All shifting is
done automatically and mechanically by
centrifugal force, with the exception of
the 'kickdown' mechanism which is op-
erated by a simple electric solenoid coil.
Drawings are diagramatic, only.
THE FLOW POWER
... is through the fluid unit Q from
crankshaft to sun-gear C via solid shaft
R. Sun-gear C drives internal-external
gear D and consequently internal gear
in drum E. Power then goes through a
sleeve around main-shaft R to unit 2 for
further reduction. From 2 to 3, power
travels for further reduction prior to
finally driving differential J through
the hypoid gear on sleeve at right of 3.
Power reaches wheels through R.
THE FLUID UNIT
. . . consists of two moving parts, the
driver and runner. They are alike and
are made of pressed steel. They resem-
ble two halves of an eaten grapefruit
with partitions remaining and core re-
moved. The unit is about % full of oil.
The driver imparts motion to runner
much like one electric fan imparts mo-
tion to another disconnected fan placed
in front of it. The medium is oil not air,
however. Actualh', in operation, the
driver causes the oil to move outward
from hub, accelerating each particle
from 44 ft. per second to 96 ft. per sec-
ond at 100(1 R. P. M. In the driven
unit the runner decelerates each particle
from 96 ft. per sec. to 44 ft per sec.
Such a decceleration multiplied by the
mass of the oil is the force which must
be absorbed by the runner. It is this ab-
sorbed force which is transmitted to the
wheels. At high speeds the oil takes the
shape of a whirling smoke ring, being
like a rotating and whirling torus ring.
Insufficient torque is generated at
idling speeds to move the car. As speed
increases, the slippage decreases from
100% at 0 M. P. H. to 5 per cent at
10 M. P. H., and to % per cent at
crusing speeds. Thus a slight depression
of the accelerator causes a standing car
to glide away, replacing the function of
the clutch. This unit replaces the fly-
wheel and has the starter ring gear on
its periphery.
THE AUTOMATIC UNIT
. . . consists of a novel arrangement
of gears and a centrifugally operated
disc clutch. (lear reduction is accom-
Why Front Wheel Drive
was Chosen
I'liint wheel driven ears have hiii^
been used in Kui-Dpe. The India-
napolis ."ilKI mile raees have proven
their stamina and ease of handling:.
The author has been partieularl,v
inspired by one of .\nieriea's fore-
most finaneial plunders, E. L. Cord,
who brought in UKiH a ear of unique
and prophetic design. It was the
front -wheel drive Cord, a ear of
splendid performanee, lii^h speed,
and fine riding qualities, engineered
far ahead of its time.
plished by sun-gear C meshing with
slightly larger internal teeth on gear
D, whose external teeth engages main
gear E, thus driving the directly con-
nected sleeve on which the sun-gear of
the next iniit is mounted. Gear E is free
to rotate about a center which is 5-8
inch from the center of the main shaft.
This center is also free to rotate about
the main shaft, an over-running clutch
being incorporated which does not per-
mit parts to move in opposite direction
to incoming rotation. Main internal
gear E is concentric with C.
As speed of E increases, the governor
weights G near rim swing outward be-
cause of centrifugal force and exert
pressme which smoothly engages mul-
tiple disc clutch, H. This causes the
automatic unit to revolve with shaft R
as a imit, reduction ceasing. Units 2
and 3 are identical with the one just
described.
The forward (left) unit has an ad-
ditional mechanism attached which al-
lows governor weights G to be retiuned
to their original position at any time,
permitting this unit to reduce incoming
power even at speeds which normally
causes the clutch to be engaged. This
produces the 'kickdown' effect so es-
sential for quick accelerations. This is
accomplished b\' a solenoid coil I, draw-
ing its armature inward, the resulting
motion being transmitted through links
and a shaft collar to a pin on weight G,
which is depressed.
OPERATION
. . . From a standing start, the motor
is speeded up by pressing accelerator.
Torque is then sufficient to drive run-
ner in fluid coupling and sun-gear C of
left unit. Power then reaches wheels
through units 1, 2, 3, all units reducing.
This is 1 St speed.
As speed reaches, say, 8 M. P. H.,
weights pivot outward and smoothly
lock left unit in direct, reduction still
taking place in 2 and 3. This is 2nd
speed.
At about 15 M. P. H., the weights
on 2 overcome a stronger spring and
smoothly lock this unit in direct, giving
3rd speed.
At about 30 M. P. H., the weights
in uiut 3 lock this last unit in direct;
all uiu'ts are now locked in 4th speed
and motion is from the fluid unit di-
rectly to the hypoid differential gear J,
and thence to wheels.
At any speed above 8 M. P. H., the
accelerator may be forced to the floor,
closing a switch which causes solenoid
I to operate, dropping the first unit into
gear reduction once more.
All gear changing is smooth and
without jerk or noise in these units, the
oil immersed discs of the clutch engag-
ing gradually. All weights return at
proper time when speed is lowered.
The new non-automatic reverse is
positive in operation, a foot pedal being
used. With car stationar\', foot pressure
tightens band L, stopping drum K on
which are mounted planetary gears
which are turned by sun-gear N direct-
ly connected to the motor. Thus the
power is transmitted to internal gear
on drum M, which is bolted to shaft
R, causing it to rotate oppositely to en-
gine. Power does not travel through
fluid unit. Actually, the runner now
revolves in direction opposite to which
the slapping oil tends to rotate it. How-
ever, at reversing speeds, this torque is
slight and would be easily overcome by
the positive drive through the band op-
erated unit. In forward speeds, the band
is off and the drum may rotate freely,
allowing all power to pass thru fluid
imit.
This transmission is belie\'ed by . its
author to be unsurpassed in simplicity,
flexibility and compactness in the auto-
matic field. The application is not lim-
ited to front wheel drives. Gear selec-
tion ranges may be altered for any set
of speeds at will by increasing or de-
creasing spring pressure on respective
governor weights.
FEBRUARY, 1942
CANNED HURRICANES
Speed Aerodynamic Design
Ry Robert E. McGleary
Junior ill Mecluiiticdl Eiiiii)iccriiif<
The Wind Tumid and Models are Aviation's I>abora-
tory and Guinea Pigs.
Millions of dollars are now being poured into aerody-
namic research. Most of this capital goes into wind tun-
nels, which are more elaborate successors to the 22-inch
square by 5-foot bn\ in which tlie Wright Brothers placed
models and faiuied air through at 27 m.p.h., in 1903.
From this first crude wind tunnel came facts for the con-
struction of their first airplane to leave the ground.
Scale models of anything, skyscrapers, streamline trains,
automobiles, transmission-line towers, bridges, and, of course,
airplanes, can be easily made of wax or plasticine and placed
in a wind tunnel for aerodynamic observation. These mini-
atures can be altered and re-tested in a few minutes time.
In this article airplane testing only will be treated.
The basic principle of wind tunnels is that it makes no
difference whether an object is moved through the still air,
or is held stationary and air blown past it. The wind tun-
nel's purpose is to simulate the conditions of flight so that
the dangerous and costly 'cut-and-try' process of altering
full size planes and test-piloting them will be cut to a mini-
mum.
Models are mounted on supports through which reac-
tions in all directions are transmitted to a panel where they
can be read directly from dials.
Two extremely important factors, the 'scale' effect
(which ph\sically represents the relationship between the
inertia and viscosity forces acting on a body due to moving
air) and the compressibility effect.
The first involves certain factors, and is measured by
the Reynolds Number, i.e.,
^A' = air density X ""' st>iid X li'nyth of ohjti t
viscosity of air
The extent of the effect of the second factor is repre-
sented by the March number, i. e..
^1/ ^ (speed of S'jiiiid ) (air speed )
In tlie compressibility phenomenon lies the reason for the
oft-heard statement that 'man can never exceed the speed of
sound.' Since air is compressible, any solid object moving
AliKve; l)iaKi;im;itic drawiii;; iil \\ liKliI I'icid wind tiiiiiicl.
Models are suspeiuled upside down and data is leiiirded aiito-
inaticall.v in a separate cuiitri)! heside the test cliamber.
10
Ahdve; Dmihle return tunnel la.vout above requires less over-
all lenstli for same expansion of the air than the single elosed
return t.vpe, and less power than open end designs.
through it sends ahead a convex-shaped pressure wave which
prepares the air for the object's coming so it can divide and
flow around it. Actualh, soiuid itself has nothing to do
with flight ; sound is simply the physical effect of this same
pressure wave, the speed of which sets the upper practical
limit for flight speed. If the object 'runs ahead' of this
'warning-wave', the effect is to produce shock waves offer-
ing large resisting forces to passage. It is much like slap-
ping the surface of the water broadside with a canoe paddle
instead of pulling the paddle smoothly through.
Though the speeds are still below 765 m.p.h., sound's
speed, there are often eddy cinrents about certain parts of the
plane which actually reach this speed. Propeller tips, air
scoops, rivet heads, and cowling are main offenders.
If model test data is to be strictly correct, the Reynolds
Numbers must be equal. If the model is smaller than its
flying counterpart, its RN is less. Obviously, to get equiva-
lent Reynolds Numbers, the air speed and/or air density
must be increased.
Actually, identical RN's are seldom achieved. However,
at Langley field, a \ ariable-density tunnel which can be
pumped to 2U atmospheres has been built. The Wright
Brothers tunnel at M.I.T., can be operated at a partial
vacuum for high altitude simulation or at pressures up to
four atmospheres.
A tunnel large enougli to test fvdl size planes would be
desirable, but unpractical because of high power needed to
produce wind velocities of toda\'s pursuit ships. In Cha-
THE TECHNOGRAPH
Kiitht: l,000-h.!>. motors force an 118-ni.|).li.
wind past actual airplane in the N. A. ('. A.
full .s<alc lunncl at l.anulcy Field. Air
stream is ()(I\U1I feet in cross section.
lais-Mciuloii, France, and at Langley field, Virginia, are
the world's only tunnels large enough to test an actual pur-
suit ship. The one at Langley Field uses 8U00 h.p. to
create 118 ni.p.h. of wind. It has a 60 x 30-foot cross-
section. Power consumption of tunnels increases as the
cube of the speed and the square of the crossectional area,
Above: Kinlit fool model of a twin-enyine l>oml)er lieinK studied
for compressihilif J effetls in the N. A. ('. A. ,)()(l-in.p.li. wind
tunnel.
thus making a 475 m.p.h. wind impractical, 512,0t)0 h.p.
being required for this tunnel.
Much valuable data can be obtained from tunnels of
low Reynolds Numbers. Tunnels may be of the closed,
continuous-circulation type, or open, where the air at at-
mospheric pressure is brought in from outside. No single
tunnel provides all the answers, and many specialized types
are in use.
Langley Field has no less than sixteen tunnels of various
sizes and velocities. One produces a 500 m.p.h. wind in
a section 8 feet wide. One is the full-scale tunnel already
mentioned. Another is a vertical tunnel for tail-spin study.
A 40,000 h.p. tunnel at Wright Field in Dayton, Ohio, will
soon be completed. A 400 m.p.h., 20-foot wide current of
air will be available to test models of 16-foot wingspread.
A still larger tunnel is being built at N.A.C.A.'s Ames Lab-
oratory, in California.
Certainly, aerodynamic research offers a big field to
engineering graduates. While much is now being spent on
military craft, the results will definitely be of great use in
maintaining our national peacetime air superiority after
the war.
Above: Wind tunnels have been called Ihc world's
the 19-foot variable-density tunnel at l-ansley Field.
largest precision instruments. This is
FEBRUARY, 1942
11
Every Year Better
HIGHWAYS . . .
Across America
By Hayward L. Talley
Fresh wau hi Electrical E)igi)ieerhi,i>
The building of roads began and progressed with civili-
zation itself; historical notices remain sufficient to tell us
brief stories of the road-building efforts of ancient Greece
and of the Egyptians who took pride in their horses, chariots,
and roads. To enlarge upon the history of ancient roads, we
must then turn to a less ancient Roman Empire.
The roads of Rome were divided into two distinct
classes, military and public. The methods of construction
varied with the purpose. The military roads were in most
cases si\t> feet in width, of which space the elevated center
occupied twenty feet. The public roads were often more
remarkable for magnitude and breadth and for their straight-
ness over surfaces of every kind than for smoothness or for
general ease of travel. The roads were higher in the middle
than on the side, and there were channels with small arches
for carrying off the water. The roads were surfaced in
one of three general ways, the general practibility determ-
ining which was used on each specific road : pebbles and
gravel, flint-stones, and large flat stones laid with regular-
ity. The latter is comparable to the brick streets of today.
Many striking examples of Roman skill in road design-
ing and building still exist, the most outstanding being
the great Appian Way, now well over two thousand years
old. For many miles it seems to be in as perfect a condi-
tion as the day it was built. Roman ronds spoke for them-
■J " '•
r
'4
YESTEKUAV
TO.MOKKOW
selves, and thus it came about that long after the fall of
the Roman Empire, their proven methods of road construc-
tion continued to be used throughout Europe.
In America, during the early days of the English colo-
nies, there was little need for roads. The settlers traveled
by waterways or used the Indian trails which were suit-
able for a horse and rider or a pack train. In the latter
part of the eighteenth century, the need began to arise for
better lanes of transportation between settlements ; as a re-
sult, private individuals cleared strips of timber and pre-
pared narrow turnpike roads. These were very satisfac-
tory in good weather, but gradually the need arose for a
surfaced road suitable for year-around use. The United
States Congress, soon becoming aware that ample lanes of
transportation and communication were vital to the welfare
of the young nation, began to make appropriations for road
building, the various states usually carrying a larger part
of the burden.
American road builders, ha\ing had little or no practical
experience upon which to base their planning, began to use
the English derivation of road-building used hundreds-of
years before by the Romans. Though our roads have been
miracuously improved during the years of American road
building, many of our highways today reflect the early
Roman design.
With the advent of the automobile in 1892. travel
speeds increased as rapidly as the roads would permit. In
1901 a trip was made by auto from Detroit to Xew York
over a typical road in the record time of seven and one-half
days. But that was in good weather. By 1904, there was
only 144 miles of pavement considered to be adequate for
all-weather use.
Probabl\' the greatest stimulus to road improvement
came with the passing by Congress of the Federal Aid
Highway Act in 1916, previous to oin- entry into the first
World War. During the following few years the need for
well-constructed cross-country highways was seen as never
before. Miles upon miles of hard-surfaced roads were con-
structed, linking together our many metropolitan areas.
During the war these roads were given very grueling tests
by our militarv' vehicles. While a few seemed to meet
requirements, on most others many faidts were to be found.
Pavements were as a rule far too narrow. Bridges were of
an insufficient load capacity. Turns in the road were flat
and square. In many cases the pavement itself failed to
"stand up" due to a lack of knowledge concerning proper
mixtures and reinforcements under various conditions.
Road building efforts previous to and during the first
World War were designed to pull motor-transportation "out
of the mud." In this respect the efforts were not fruitless.
THE TECHNOGR.\PH
Later efforts were concentrated on ironing out difficulties
previously encountered, and thus prepared to meet the needs
of a motoring public. Today the United States has one-
third of the 9, (100, 000 miles of the world's highways, most
of which is well-constructed two-lane pavement. Certainly
under any ordinary- situations our highways which together
co\cr over 1,000,000,000 acres, would be adequate.
Hut ordinary circumstances do not exist. While we have
1 .? of the world's highways, we have four-fifths of the
world's vehicles. Further, with each passing day additional
burdens are placed on our roads by their increasing u.se by
our military forces and defense industries.
During 1940 on the program of national defense there
was designated a strategic network of military highways
throughout the L nited States (known as the Pershing
Map.) Various state highway departments were requested
to prepare estimates of improving the highways and bridges
up to a certain minimum standard, so that they could be
u.scd for quick movement of heavy army trucks as well as
special equipment. Highway engineers predict that these
circumstances will bring about a second new era of road
construction.
Looking to the future we see a country which is ricli in
natural resources and natural beauty; a country whose engi-
neering genius has provided for national security and defense
without neglecting to design for its citizens comforts and
luxuries of life such as the world has never known. Our
cities will manifest the wonder and splendor of an age of
invention and mechanics, our roads will be the super-high-
ways of the motorists' dreams.
All bridges will be wide and magnificent in design.
Grade separations will be provided at all intersections. All
ditches will be closed. Our super-highway system will be
well lighted. No telephone or power line poles will be seen,
for all wires will be carried underground. The wide lanes
of traffic will be divided by picturesquae green, shady
TOD.AV
parks, providing picnic areas, pla\grounds, and comfort sta-
tions.
Yes, America, during the brief span of your national
life you have wrought miracles of invention and discovery
which have re\olutionized the world and advanced civili-
zation a thousand years in a single century. The vast
wildness has melted away, and the new continent swings
between the seas like a huge and beautiful hanging garden —
the America of Tomorrow.
FOLLETT'S
NEW AND USED TEXTBOOKS
COMPLETE ENGINEERING SUPPLIES
We Pay Cash for All Your
Used Books
Follett's College Book Store
629 E. GREEN
PHONE 8134
FEBRUARY, 1942
13
NAMES
/;/ the news
By William R. Schmitz
Fresliuuiii ill (,' liciiiictil Enginceriiii!
BILL GOONGE
Cadet Major Hill Coonce is one of the most active
niilitarv men on the campus. He is coniniaiuier of the
Phalanx, inemhei" of Pershing Rifles, T.N.T., and A.S.M.E.
He says that military is his Hrst love, and wants to stay in
the army for good.
Bill is a mechanical engineer and lists aero-dynamics
and design work as his favorite subjects. He also found
that Spanish was very worthwhile and has made it one of
his interests. Other hobbies of Bill's are stamp collecting,
model airplane building, swimming, and fencing.
As we said before. Bill's main thought is military. And
one of the reasons that he chose Illinois as his school is
because of the large R.O.T.C. unit here. Bill thinks that
the quality of men in the R.O.T.C. is constantly improving
because of the national defense. He says that he has gotten
more out of military training than any other thing here at
the university. He comments, "It is a big help to you, and
tends to make you a leader in outside activities."
Bill thinks qiute a bit about two militar)' organizations
here on the campus, Pershing Rifles and Phalanx. Accord-
ing to Bill, Pershing Rifles is the best military organization
in the country. There is no parallel to that organization
for the training of basic course students. Illinois has one
of the largest units in the country. Phalanx, according to
Bill, is "tops." Quoting from him, "We consider the
bo\'s in advanced R.C^.T.C. the cream of those in military,
and the boys in Phalanx are the cream of the cream. "
FRANGIS WEIR
Hailing from St. Louis, Missouri, is Francis Weir,
"sanitary engineer to be." Quite naturally he is thoroughly
"wrapped up" in sanitary engineering. Francis stayed out
of school several years and during this time he got some
experience working at a water works plant. It was this
work that really influenced his choice of profession.
After spending his first year at the University of
Kansas, Francis transferred to Illinois. Admitting Kansas
is a good school, he thinks its engineering school could com-
pare in no way with Illinois. He did add, howe\er. that
Kansas had a ver\' prettv campus, and was probably a little
more democratic than Illinois.
The goal of Francis (and many of the rest of us) is
to make a lot of money and then settle down and loaf in
a nice comfortable home. In order to attain this, he ex-
pects to go into sanitary construction work, or possibly into
public health or research work. Sanitary designing has
especially appealed to him here at school. Incidentally,
he thinks that it is a very good idea ne\er to put off until
BILL
FR.^NCIS
JOHN
( H.VKLES
tomorrow what you can do toda\'. And he gi\es that
reason for his scholastic average of 3.9.
Francis is vice-president of Mu San, honorary sanitary
engineering fraternity. Yes sir, for a fellow who has gone
through earthquakes, train wrecks and explosions, he is a
very quiet mild mannered engineer.
JOHN LESSNER
That handsome chap with the appearance of Clark
Gable is John Lessner. Most of the girls could go for
John in a big way if he would let them, but he has a
certain one back home at Shurtleff College in which he is
quite interested. John lives at Alton, Illinois and so spent
his first two years at Shurtleff, where he was on the \arsity
track and tennis teams.
John is a true sportsman, enjoying hunting, fishing, and
all outdoor sports along with his hobby, photography.
Nothing would please John better than some day to be
able to become a retired sportsman. He would like to
take an extended cruise on a sailboat and fish for days at
a time if he so chose. He might be content to go to movies
and to read. Beware, for his pet peeves are scatter-brained
women and people who talk too much.
John is a member of Tau Beta Pi, Phi Kappa Phi.
vice-president of Pi Tau Sigma, publicit\' chairman of
A.S.M.E., M.I.D.A., and a member of the Mi-Hila ball
committee.
Laboratory and machine shop courses have proved par-
ticularlv interesting to John. He sports a very excellent
scholastic average of 4.94. John has had several offers
from different companies, but he believes that he will either
go into research work for the Ethyl Gasoline company or
take a position as test engineer for an airplane company at
Hartford, Conn.
The objection that John raises to the mechanical engi-
neering curriculum is that it needs modernization. He feels
that text books should be brought up to date, and the courses
presented in a more interesting way. At the present time
John is doing a thesis on plastics under the direction of
W. N. Finle\- of the T.A.M. department.
(Please sec page 18)
14
THE TECHNOGRAPH
The telephone plays a vital role in army
communications. So the Bell System is
helping to school Signal Corps men in
practically every phase of telephone con-
struction, operation and maintenance.
This training job is but a small part of
the tremendous task Bell System people
are doing in tliia national crisis. They're
setting up telephone systems for new
camps, bases and factories — handling an
enormous volume of calls needed to co-
ordinate the Nation's war effort.
Throughout the country. Bell System
people are wholeheartedly cooperating
in the drive for victory. To men and
women of their high caliber, there is real
satisfaction in a difficult job well done.
FEBRUARY, 1942
15
TECHNOCRACKED
»
By Edward C. Tudor
Senior in Elcctricdl Eni^ineerinii
We understand that a recent V. K. I. in\ estimation dis-
closed that ten per cent of the population earns its money
by criminal p\u-suits. ()b\ionsl\- this doesn't include gag
writers.
We were at a loss for material this month, but a glance
at the headlines reminded us that Italy still professes to be
at war with the Allies. For example one headline was: Mus-
solini Discusses War with His Generals. They must have
been reading about it. Xo longer need II Duce urge Italians
to "live dangeroush." The British are taking care of that.
It looks as though we will ha\e to make tanks to whip
the (Germans, planes to use on Japan, and a repeating pea-
shooter to annihilate the spaghetti eaters.
Then there's the pigeon who was sunning himself on
the Tower of London when a friend flew by. "Hello Bill,"
he said, "How are you." "I'm fine," said the first pigeon,
"but my brother is all tired." "What's he been doing," asked
the friend. "Well," answered the first, "he took a little
flight over Lib>a last week . . . and before he knew where
he was, he had brought down twelve Italian planes, single-
handed."
They tells us that beyond the Alps lies Itah'. So what?
Beyond the billboard, lies America.
Churchill on his visit to America apparently has an
Axis to grind. He is quoted as saying that co-operation be-
tween Great Britain and Russia is as close as "geographical
and other cotiditions allow." "(^ther conditions" couldn't
mean the German army, could they, Mr. Churchill?
News item — "British forces fall back." This is where we
came in on the first feature.
War has some blessings, anyway, for so great is the de-
mand for steel the number in new shirts will have to be
reduced.
One of the air raid instructions needs no emphasis for
College students. It says, "Get under a heavy table." If this
is all that's necessary, an air attack New Year's Eve would
be a total failure. If accompanied by a blackout, the country
would look like jirobibition was here to stay. People will
enter a bomb-shelter by knocking twice and furtively whisp-
ering, "Joe sent me. "
Our private solution of the Japanese situation: — One
thousand AFL workers placed on a Pacific isle would stop
the Japs cold with a jurisdictional dispute.
Insurance statistics tell us, "People 7(1 can expect to
live nine more years." Those between IS and 44 cannot all
have the same expectancy.
"Germany has no desire to injure her friends." say the
16
Rcrlin An griff. As a matter of fact, Germany can shoot in
almost every direction without fear of hitting friends.
Morgenthau says the United States must feed the people
of Europe. Well, there are fewer of them every day.
"The food resources of America set world record." —
St. Louis Slar-Tinu's. Now, if they will just price it so we
can buy it, we'll eat it.
California announces they produce 50 per cent of the
lemons. The other 50 per cent must be voluntary residents.
Another headline: — "Record Amount of Water Used
Here." Somebody must be drinking the stuff.
And another: — "Boy's Throat Coughs Lp Single
Nickel." Try again. Doc; you might hit the jackpot.
We see where Harvard has a course in ditch digging.
They'll be giving WPA degrees next. Queer things happen
at institutions of higher learning. For example there's the
wire-haired terrier that has been enrolled as a student at
Syracuse University for three years. We know a few pro-
fessors who should be registered with the American Kennel
Association.
We were asked the other day if \ovi can call an ex-sor-
ority girl a fugitive from a Jane gang. It wouldn't be the
healthiest thing one could think of.
Then there's the Engineering Assistant who couldn't
afford to play golf, so he threw an aspirin tablet on the front
lawn and spent the afternoon looking for it.
Norman Bel Geddes predicts the automobile of the fu-
ture will have a 150-inch wheelbase. The width will un-
doubtedly remain the same as that of a prostrate pedestrian.
Now they have an airplane that flies with no human in-
telligence to guide it. Heretofore, only automobiles made a
practice of it.
If history repeats itself the .American taxpayer would do
well to take heed to the story of Percy Lister, member of
the British Purchasing Commission.
In 19,^7, he and associates purchased an established busi-
ness then running in the red. L iider new management it
prospered; last year showed a profit of $L500,U0O. But the
owners didn't get a nickel ; in fact, owed the gov't mone\ .
Here's whv: —
On the $1,500,000 profit the tax was 50%_$750,000.
In addition, where profits are o\er :?l,()Ofl,000, the gov't
takes 100% of the first $1,000,000. That made the tax, ac-
cording to gov't figures, $1,750,11(10, The owners protested
that they had made only $1,500,00(1.
"That's quite all right" said the tax official. The gov't
has made provision for such cases. We will take a mort-
gage on your plant, and leiui you the $250,000 necessar\' to
pay your tax." Qinck, Jeves, my slipstick !
*
We surrender to the printer with this parting shot: —
h
If nobody quit high
lege graduates?
school who would there be to hire col
THE TECHNOGRAPH
rOR $tJl^PE'*^e
■•Olil^ ;%l«011ly%TlC C^EMHC^mLS
The development and production of syn-
thetic aromatic chemicals is a division of
Dow's activities that is rapidly growing and
constantly revealing new market possi-
bilities. They are chemicals necessary for
the creation of both fragrance and flavor
in a wide variety of products.
The delightful fragrances of the rose, the
gardenia and the orange blossom are
being recreated with the aid of an ever
increasing number of perfume bases.
Tobacco, chewing gum, soft drinks and a
host of other well-known everyday products
likewise benefit through the accentuation
of their flavor characteristics by Dow aro-
matic chemicals.
These interesting products, resulting from
Dow's rich background of knowledge and
experience in advanced chemical re-
search, represent a promising phase of
Dow's varied program of chemical develop-
ment and production.
Dovs^
THE DOW CHEMICAL C O M PA N Y, M I D L A N D , MICHIGAN
''^W YORK • ST. LOUIS • CHICAGO • SAN FRANCISCO • LOS ANGELES
SEATTLE
HOUSTON
FEBRUARY, 1942
17
II
THIS IS A TYPICAL
"^TP GREENFIELD
TAP
I • « I Though it costs less than a
dollar, it may cut threads in as many as 50,000
holes before it wears out.
Without efficient small tools like G.T.D.
Taps, Dies, Twist Drills, Reamers and Gages,
our great modern metal working industry could
not exist as we know it today. That's why
"G.T.D. Greenfield" tools play such a vital
part in industry and in Uncle Sam's war effort.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASSACHUSETTS
^l^GREENFIELD
T*PS . DIES • GAGES • TWIST DRILLS ■ REAMERS ■ SCREW PLATES • PIPE TOOLS
NAMES in the NEWS
. . . flUIII pIK/l 14
CHARLES NEAS
The man you .see behind all those test tubes, retorts,
and other chemical apparatus is none other than our friend
Charles Neas. He comes to Illinois from the deep South,
claiming Johnson City, Tennessee as his home town. Since
Tennessee State is located at Johnson City, Charles spent
his first two years there before transforring to Illinois. At
Tennessee State Charles was on the debating team, but
since coming to Illinois he has not had extra time to spend
ill outside activities.
Crging that chemical engineering be transferred from
L.A.S. to the College of Engineering, Chuck also thinks
too much emphasis is placed on grades.
Charles is a member of Sigma Tau, Tau Beta Pi, and
American Institute of Chemical Engineers. Since he is a
chemical engineer, Charles explains he doesn't find much
time for hobbies or social life, and he confined most of his
entertainment to the current "flickers" in various theaters.
Having a fine 4.897 average, Charles is allowed to do
some research this year. At the present time he is working
on a method of liquid extraction in which a continuous
flow of liquid is kept in several tubes and the extraction
depends on the character of the molecules instead of the
size of the molecules. Ci{ course no one but a chemical
engineer will imderstand this process but it sounds inter-
esting.
Charles is looking forward to getting a fellowship at
M. I. T. There he intends to do some research and devel-
oping, but he doesn't know for sure whether or not he will
continue his work on continuous liquid extraction.
Save Today the Co-operative Way
5% Dividend Paid for Yeat 1940-41
on
• APPROVED G.E.D. SUPPLIES, SLIDE RULES
• APPROVED DRAWING SETS and MATERIALS
• COMPLETE STOCK OF NEW and USED TEXTBOOKS
• FOUNTAIN PENS, STATIONERY, NOTEBOOKS
ILLINI UNION BOOKSTORE
Students' Co-operative
715 South Wright Street (Next Door to Hanley's)
18
THE TEGHNOGRAPH
THE SECOND DISCOVERY OF AMERICA
In America, science is discoverin<; a vast new world— a
tupendous world that Columbus never dreamed of. This
lew America is boundless. Its riches are infinite, thanks in
arge measure to the magic of synthetic organic chemistry.
One of the discoveries in this field is an amazing series of
ynthetic plastics— "Vinylite" resins.
In oie fiarm or another, these astounding materials appear
II such diverse essentials as food-can linings . . . and tank-car
inings; as airplane cockpit covers . . . and non-flammable in-
uiation for vital electrical wiring: as corrosion-resistant
trappings for cross-continental pipe lines . . . and welders'
oggles; as the thin film on paper which is put inside bottle
aps . . . and as the invisible interlayer in the sandwich of
afety glass.
'Vinylite" resins can be formed, drawn, laminated, and bonded.
a basic form, they are odorless, tasteless, and non-toxic, and range from
on-fiainmable to slow-burning. They can be made stiff or llexibl.- . . .
ard or soft . . . colorless or almost any color under the sun . . . trans-
larenl, translucent, or opaque. And the result is resistant to oxidation . . .
aterproof . . . alcohol-, alkali-, and acid-resistant.
I These unusual properties have created a heavy demand for "Vinylite"
resins, particularly to meet defense needs. This is why it is not possible,
at present, to supply all manufacturers of articles for personal and home
use with all the "Vinylite" resins needed. Against the return of more
normal times, when larger quantities for normal uses will again be avail-
able, manufacturers are invited to test these new plastics ... to develop
new and improved things to be made from them ... so that all can benefit
from the discovery of "Vinylite" resins.
• • •
"Vinylite" resina nnd /ilnstics are siipplempnted by the nell-knottn prod-
ucts of Bakelite Corporation, The resins themselves are produced by
Carbide and Carbon Chemicals Corporation. Certain elastic sheetings and
fdms are made from these resins and marketed by National Carbon Com-
pany. Inc., under the trade-mark "Krene," ivhile other compounded forms
useful in electrical insulation are marketed by Haloivax Corporation.
The manufacture of all these products has been greatly facilitated by the
metallurgical experience of Electro Metallurgical Company nnd Haynes
Slellile Company and by the melalfabricating knotvledge of The Linde
Air Products Company. All of these companies are L nits of Union Car-
bide and Carbon Corporation.
CARBIDE AND CARBON CHEMICALS CORPORATION
Unit of Union Carbide and Carbon Corporation
30 East 42nd Street |IH3 ^«"' york, N. Y.
Producers of Synthetic Organic Chemicals
HEIGHTS of CLOUDS
Measured With
MERCURY LAMP
A tiny, l.OOfl-watt mercury lamp developed by General
Electric for searchlij^lits and television studios has been used
to solve a vital problem of aviation — the daylight measure-
ment of the height from the ground of clouds.
Maurice K. Laufer and Laurence K. Foskett of the
National Bureau of Standards discovered that by projecting
the light from one of the high intensity water-cooled quartz
mercury lamps, and noting with a photoelectric eye the
"splatter" of the light wliere it hits the cloud, that the
altitude can be calculated by triangulation.
"During the daytime," they explain in the Journal of
Research of the National Bureau of Standards, "dark over-
cast clouds at an elevation of 9,000 feet have been readily
detected. For cumulus clouds illuminated by direct sun-
light and having elevations up to 4,000 feet, the detection
is positive."
The projector consists of the lamp located at the focus
of a 24-inch parabolic mirror having a 10-inch focal length.
The "electric eye" detector consists of a vacuum-type photo-
tube placed immediately behind a diaphragm with a slit
opening 3 23 by 11 16 inch located at the focus of an
eight-inch plano-convex condensing lens.
The narrow beam from the 1,000 watt lamp is projected
into the sky at a frequency of 120 flashes per second and
the rays scatter when they hit the clouds. This light scat-
d^'^'
ARTISTS
e^rt>»
CHAMPAIGN. ILL.
tcring is detected by the photoelectric eye located at a known
distance from the l;uiip and adjusted for this flash frequency
that will distinguish the beam from background atmospheric
light.
The cloud height then is determined b\ the solution
of the right triangle formed by the line of the beam to the
clouds, the angle of the electric eye sight upon the clouds
and the base line connecting the beam projector and the
phototube.
The Bureau of Standards scientists developed the method
at the request of the United States Weather Bureau which
at present employs small helium-filled captive balloons for
the job. The balloons are reeled out like kites and observed
through optical instruments. When the balloon disappears
into the cloud, its height is estimated by the length of played-
out line.
Sometimes these balloons are equipped with instruments
for recording the temperature, pressure, and humidity at
various altitudes. From these readings, cloud heights are
calculated upon the basis of previous records and the result
checked against the visual observation.
The quartz water-cooled lamps are the outgrowth of the
search for a small light source of high brightness and effi-
ciency and are possible because the industry now has avail-
able new glasses and sealing technique for quartz b\dbs.
The 1,000-watt lamps have been available commercially in
this country for about three years. Single lamps of this
type were used in the 16 searchlights whose beams crossed
the Court of Peace in the New York World's Fair.
Doctor (after examining patient) : "I don't like the
looks of yom- husband, Mrs. Brown."
Mrs. Brown: "I don't either. Doctor, but he's good
to the children."
■^ Buy U. S. Defense Bonds and Stamps -^
W
Equipment for
all Sports''
Downtown Champaign
uil
%z
SPORT SHOP y
SEEI.Y JOHNSTON
29 Main
Phone 2929
2(»
THE TECHNOGRAPH
■^
How to Slice a Meteorite!
Ever see a shooting star?
There are about 7,500,000
every night! Most of them
burn up in the outer at-
mosphere, and the few that
reach the earth are man's
only material link with
celestial space. For exam-
ination and study, these
hard, dense meteorites
are easily sliced with a
special type of bandsaw
using Carborundum Brand
Abrasive Grain as cutting
agent, then finished with
finer grain and powders.
Interesting, too, are the
many industrial uses for
Carborundum-made abrasive
grains. They help polish
and finish countless prod-
ucts, from cutlery to plow-
shares, from the bevelling
of glass to the lapping of
transmission gears and the
grinding of optical lenses.
Whatever may be the use of grinding wheels,
coated abrasives and other abrasive prod-
ucts in the industry you enter, you'll find
our outstanding research, manufacturing
and engineering facilities can render a real
service. Write The Carborundum Company,
Niagara Falls, New York.
Uarborundum and Aloxite are retristereri irade-markB of
Bnd indicBte msnufscture byTheCarboriindum Companv .
J
FEBRUARY, 1942
21
Typewriters for Rent
^===<!S^
• All Makes
• Rates per Semester
or Month
• Free Delivery
R. D. Castle Typewriter Co.
n M:iin St.
Phone .")«!):!
Saved Until Last
BRESEE BROS.
Cleaners
20% DISCOUNT
for Cash and Carry
518 E. Green St.
Champaign Phone
4444
He was one of those persons one does not often meet
at parties, and luckily, but there he stood, with his great
white beard and commanding brow, looking triumphanth
over the young faces about him. "I'm seventy-eight
years old, " he declared proudly, "and never tasted strong
liquor, used vile language, or indulged in the excesses
of smoking in any form. What is more, I have worked
harder than any man I have ever known."
A young man near him sighed, "What a tragedv ! "
"Tragedy!" exclaimed the octegenarian.
"Yes, tragedy," replied the young cynic. "I can
understand your not drinking, your refraining from
smoking, and yom" distaste for wild women and vile
language, but what in hell did vou work for.''
I
Do You Like to Eat?
For 1!) years ^Morris' Cafe has been serving
the best of quality and the greatest in quan-
tity of fine foods to the campus.
*
MORRIS CAFE
Open 24 Hours a Day
See Your Daily Illini
FOR COMPLETE PRICE LIST
OF ALL SUPPLIES
FOR ALL UNIVERSITY COURSES
UNIVERSITY BOOK STORE
Phones: 2655, 7-1558
610 E. DANIEL
202 S. MATHEWS
22
THE TECHNOGRAPH
• Our "guest artist," Dr. Seuss, has caricatured the
remarkahle machine which digs ditches for pipe
lines or for Army trenches.
This machine is shown operating through ten
inches of frost. In it, 67 New De-
parture ball hearings, many of
them self-sealed to keep dirt out
and lubricant in. assure long life,
maximum power for digging and
extremely low maintenance.
Since war is now highly mechanized, all vital
moving parts of these machines must revolve or
reciprocate on anti-friction hearings.
That's why New Departure is concentrating its
great manufacturing facilities, the great-
est hall l)caring plant in the world.
all-out for defense!
New Departure, a division of General
Motors. Bristol. Connecticut. Detroit,
Chicago, San Francisco, Los Angeles.
aatuae
THE FORGED /STEEL BEARING
S059
FEBRUARY, 1942
23
6"BCant/fUs /\/ews
UNDER ONE ROOF
' I ''HE General Electric Company has a leased-wire
■*■ comnninication system which functions as smoothly
as it all G-E branches were housed in a single building.
During the year 1941, a total of 3796 miles was added to
the leased-wire communication system to help speed the
handling of contracts. A network of 11,565 miles is now
available for telephone and teletype messages.
The telephone network covers 5630 miles and serves
17 key industrial cities in the East and Middle West. It
contains 37 individual wires, many ot which can be inter-
connected tor greater flexibility and coverage. The tele-
type network comprises 4822 miles of full-time circuits
and 1 1 13 miles ot part-time circuits. Thirty-one cities are
served directly, and many others are served indirectly.
^y^f^''-^
VOLTS AND V»TAM/N$
' I "*HE (leneral Klectric industrial \-ray laboratory re-
cently moved a large number of apple anti other fruit
trees, berry bushes, and tomato ami string bean seeds
into the confines ot its workrooms.
Ihere, under an X-ray machine, these various specimens
ot flora were bombarded with 1,000,000-volt X rays.
They were then returned to the New York State Experi-
ment Station at Geneva for planting and subsequent
observation of the effect of the X rays upon the color,
size, flavor, quality, resistance to disease, and other
characteristics ot the truit and vegetables.
Variations and mvitations are to be expected when
living plant cells are subjected to bombardment with
X rays. I'nder forced germination, effects of the 1,000,000-
volt treatment on seeds may be observed within a tew
days, but, tor the yoimg trees and berry bushes, the full
effect will not be known tor at least five years.
-~<v^^
L£ DERNIER CRf
' I ''HE General Electric Company's construction of the
first large electric plant in the Belgian Congo was
stalled by the lack of dowel pins, the only items missing
from an inventory of hiuidreds ot parts. The whole camp
was searched, natives were questioned, but not a single
dowel pin was found.
With a 90-day deadline, replacements were out of the
question, so, with makeshift materials, tools, and help,
new dowel pins were fashioned. The joii was finished on
schedule.
Months afterwards a visitor to a half-savage tribe in the
Belgian Congo found men and women alike wearing a new
type ot nose ornament. I'hriist through the cartilage of
the nose, gleaming and twinkling in the -African sunlight,
the missing dowel pins were the pride ot the natives.
GENERAL m ELECTRIC
24
THE TEGHNOGR.APH
i
I
MARCH
1942
•
Strategic Metal
Submarines
EE Show 1942
Betatron Research
Fluorescent Lighting
Names in the News
I.eff: Oil circuit breakers :iii(l (rails-
lorniers at Itoiilder Dam I'liwer
I'lant I'xeiiiplify electrical eiiKiiieer-
ins progress.
shed 1885
Member E.C.M.A.
The heat treatment that
contradicted itself
How Westinghouse Engineers straightened out a paradox in steel
TV /TETALLURGISTS have been heat-
^^ treating steel for 2 ,500 years. They've
taken steel parts, subjected them to heat,
cooled them quickly by quenching them
in water, oil, or gas, and so hardened them.
But the heat treatment contradicted
itself.
For while they were heat-treating the
steel to harden it . . . they also softened it.
As the steel was being heat-treated, oxy-
gen combined with the surface carbon,
decarburized and softened the surface.
Naturally, metallurgists had to remove
this softened surface. They had to pickle,
grind, or machine the surface — processes
\
A*"^'
This photomicrograph of This photomicrograph
SAE-6 ISO Sprint Steel of SAE-6150 Spring
shows .005" decarbiiri- Sleel shows no decar-
zation with ordinary burizatiun with Endo-
scale-free atmosphere. gas atmosphere.
which not only wasted time and cost
money but also accounted for a whole lot
of inefficiency.
The dimensions of many steel parts,
especially dies, have to be accurate to a
few thousandths of an inch. So, metallur-
gists had to make the steel parts larger to
start with, just enough larger so that
they'd be the right size after the softened
surface had been removed. And that left
room for plenty of mistakes.
► Something, Westinghouse engineers de-
cided, should be done to get rid of all this
heat-treating trouble.
They figured the thing to do was to
find a way to keep carbon-hungry oxygen
from getting at the steel surface. And
that was the thing they did.
First, they settled on using an electric
furnace since it would give them accurate
temperature control and entirely elimi-
nate gas fumes. Then, they created a
special atmosphere for the furnace. They
heated ammonia (NH3) in the presence
of a catalyst and separated it into its
component parts, nitrogen and hydrogen.
The nitrogen is inert and won't combine
with anything. The hydrogen, in the ab-
sence of oxygen and water vapor, also
refuses to have anything to do with the
carbon.
In this special atmosphere, which West-
inghouse engineers called Ammogas, steel
parts could be treated with electric heat
and ... no softening of the outer surface
took place, no time-wasting, inefficient
finishing had to be done. The dies and
other steel parts came out of their heat
treatment bright, shiny, all ready to use.
► The Ammogas furnace that Westing-
house engineers created took care of the
heat-treating of costly parts like dies,
which can be gas-hardened and are not
produced in great quantities. But Am-
mogas is expensive — too expensive for
ture heat-treating jobs, and do them at
low cost. They heated ordinary gas (nat-
ural or manufactured city gas is all right)
and, by a special but inexpensive process,
changed it into a gas rich in hydrogen and
carbon monoxide and containing a little
water vapor and carbon dioxide. ■
Endogas doesn't do its work by avoid-
ing all decarburizing agents, carbon diox-
ide and water vapor; it overpowers them
by the inclusion of agents like carbon
monoxide and methane that work in the
opposite direction.
In effect, Endogas maintains a balance
between carburizing and decarburizing
forces. This balance can be so closely
controlled that it is even possible to add
Here is an .4mmogas Eurnace,
the ordinary heat-treating of thousands
of machine parts. And it is not suitable
for heat-treatments requiring high tem-
peratures.
So Westinghouse engineers developed
Endogas — a special atmosphere which
would do large-quantity, high-tempera-
,4 diagram of the Ammoiias furnace.
carbon to the steel that's being heat-
treated.
Today, the Ammogas and Endogas
furnaces are hard at work heat-treating
dies, castings, airplane parts, steel parts
of all kinds, helping to turn them out
faster and better — saving industry time,
money, and mistakes — speeding crucial
war production.
There is one reason \\hy Westinghouse was
able to create controlled atmosphere fur-
naces and lick decarburization. It is because
Westinjihouse is an engineer's company.
There are 3, ,^00 engineers in Westing-
house ... in service, in sales, in design, in
research, in management, in every branch of
the business. Hngineers hold key positions
in eacli of the 17 Divisions of the Westing-
house Company.
Engineers determine our ability to find
better ways to get jobs done. Engineers
direct the creation and manufacture of our
products. Upon engineers our success de-
pends.
Behind our training and our encourage-
ment of individual effort, there is a definite
purpose. Behind our organization set-up of
man\' divisions, which are like small com-
panies within a company, there is a definite
purpose. That purpose is to de\clop yi^img
engineers like you into the kind of cnginrt-rs
who will take good care of our ruKiic.
Westinghouse
'An Engineer's Company," Wettlnghouie Electric & Manufacturing Co., Pittsburgh. Po.
MARCH • 1942
Electrical Show Issue . . .
Magnesium from the Sea (Strategic Metal) 7
Bigger Future for Submarines ^;
1942 Electrical Show April 9, 10, 11 9
Professor Kerst's Betatron (Illinois Research) 10
I5.V IJi))(it i;. IM-('li-:ir.v
Fluorescent Lighting 12
r.y Ila.vwanl I,. Tallc.y
Names in the News 14
Technocracked 16
THE TECHNOGRAPH
Staff . . .
Donald K. Stevens Editor
William G. Murphy Office Manager
Melvin Hurwitz Editorial Assistant
MAKE-UP AND ART
Siieldon J. Leavitt Assistant Editor
James Austin Photographer
Norman Pintchuk. Sydney Wood.
Edward Haliicht Editorial Assistants
EDITORIAL DEPARTMENT
Robert E. McCleary Assistant Editor
William G. Murphy, Hayward L. Talley. William
R. Schmitz, August Uttich Editorial Assistants
Richard W. Landon Biisirias Mniiai/cr
Jay Gossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace, John Graper, Warren Howard
Suljscription Assistants
William Beich Circulation Manager
Alex Green Circulation Assistant
Henry P. Evans Faculty Adviser
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tecli-
nical Jonrnal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, Slarquette Engineer, Michigan Technic.
Minnesota Techno-Log, Missouri Shamrock, Nebraska Blue Print, New
York I'niversity Quadrangle, North Dakota Engineer, North Dakota
State Engineer,' Ohio State Engineer, Oklahoma State Engineer. Oregon
State Technical Record, Pennsylvania Triangle. Purdue Engiiieer. Rose
Technic, Tech Engineering News, Villanova Engineer, Washington
-State Engineer, Wayne Engineer, Wisconsin Engineer.
Publisheil Kight Times Yearly by the Students of the
College of Engineering, I'niversity of Illinois
Published eight times during the year (October, November, Decem-
ber, January, February, March, April,' and May) by The Illini Publish-
ing Company. Entered as second class matter, October 30, 19J1, at
the post office of Urbana. Illinois, Office 213 Engineering Hall.
Urbana, Illinois, Subscriptions, $1-00 per year. Single copy 20 cents-
Reprint rights reserved by The Illinois Technograph.
y^-?''Wm^\
KNOWLEDGE IS POWER
• At Babcock & Wilcox, knowledge is literally
turned into power— more power from a ton of coal,
a barrel of oil, a cubic foot of gas, and even a cord
of wood.
For B& W— the nation's oldest and largest manu-
facturer of steam boilers— now, as always, carries
on the quest for new knowledge— in its labora-
tories, in the field, in many leading universities.
Wherever men design, construct or test steam-
generating equipment, they rely on data, formulas,
principles given to the world by B&W engineers.
FREE 14.PAGE BOOKLET
"The Design of Water-Tube Boiler Units," This
liberally illustrated booklet discusses the factors
involved in determining the proper type of
steam-generating unit for any given service. A
copy will be sent to you on request.
THt BABCOCK IWILCOX COMPANy
8i llBtRrr SIBEET
NEW YORK N
BABCOCK & WILCOX
The Snpjap Calls It Heaven
lie sits all day. drilling the beau ti Jul wood, lie has lots oj time.
Holes tvont be spaced right, but he doesn't care. He thinks it's cham-
pagne— the sap.
How different his neighbor heloiv. It has work to do — last, ac-
curate, continuous work. 10.80(1 holes per hour, 14,400 pistons per
day. No time to adjust or fuss with bearings.
America Demands Speed • • •
and gets it in this 9-spinclle Bradford Drilling Machine. 92 New
Departure ball bearings support its rapid fire spindles and other vital
parts. 92 positions where accuracy and rigidity are permanently
assured. It's no Sapjap.
. . . Engineers Only: A special bearing requires extra tooling and different
machine set-ups — delays the delivery of many standard bearings. To speed war
])roduction, consult a New Departure engineer as to availability of bearing tvpes
and sizes. Do this when your design is still "on the board." New De|)arlure,
Division of (General Motors, Bristol, Comi. Detroit, Chicago, San Francisco.
Newuepmliuie
THE FORGED /sTEEL BEARING
3078
THE TEGHNOGRAPH
The pipe that can't keep a secret
LEFT: PYREX Pipe Liiwi—frum 1" to 4"
in diameter — are hung jnnrh like other types
of pijtinii. This picture sluurs the use of
slroi^ht lengths^ an "L'\ and tiro "T's".
ABOVE: 77iis close-up of 4" PYREX Piping
>hincs the parts used in a Joint: metal flanges^
ashesios inserts, and a gashet.
THIS ginger ale maker isasfinickv
as a New Knglaiid housewife.
(Probably why his ginger ale is an
Eastern best -seller.)
"I want pipe I can see through",
he said, "so I know it's elean. Pipe
that can't alter the fla\ or of my
product an\ more than the glass
bottles it is sold in. Darn it. I want
glass pipe!"
Glass pipe lines, made by Corning,
are a familiar sight in food, bever-
age, and chemical plants . . . paper
mills, refineries, explosives factories
. . . drug, medicine, and cosmetic
plants ... in short, wherever prod-
uct purity is vital.
HighK resistant to corrosion at-
tack. Coming's PYREX Piping
eliminates this cause of contamina-
tion. Transjiarrnt. it keejis no secrets
... a glance tells of flow, cleanliness,
color, sedinu-ntalion. \nd freedom
from pitting and scaling means long
life for these pipe lines, with low
maintenance costs.
Important ? Yes. For in today's
urgent program there's no place for
imjiure products, production stop-
page, high maintenance costs, or
wasted materials. And in manv in-
stances, glass has proved it can out-
perform metals, do an essential job
belter and at a lower cost.
To the engineer, this glass ]>iping is
important as an example of the
man\ -sidedness of glass in industry
and of Corning research in glass . . .
research that takes in its stride such
divergent tasks as the making of a
lin\ chemical-resistant glass spring,
smaller than M)ur tluunii. or the
casting of the world's largest tele-
scope mirror, a giant one-piece disc
20 tons in weight. Today more than"
ever Corning is heachpiarlers
for research in glass. Indus-
trial Division. Corning (ilass
Works, Corning, New York.
c
ORNING
means
Research in Glass
M.4RGH, 1942
MAGNESIUM •
from the sea . .
By August Uttich
Freshman in C hemical Engineering
Near the spot where Staiitord University students ilo
their daily labors, close to the present key city of San Fran-
cisco, a new plant has been erected; and late in August it
started commercial production of ingot magnesium. In Palo
Alto. California, the Permaneate Corporation has opened
the second plant in the L nited States for the production of
this metal, proving that it is possible and profitable to pro-
duce it by the reduction of the ore with carbon.
As an alloy, magnesium is most largely used in the
manufacture of airplanes. A single airplane, on the average,
uses QS5 pounds of magnesium in its construction. Crank-
cases, oil pans, pistons, landing and tail wheels, cockpit fit-
tings, door frames and housings are ideal parts of the planes
on which to reduce weight by the use of light magnesium
alloys. One hundred pounds, it is estimated, can be saved
by using magnesium instead of aluminum in the five foot
landing gears of some planes.
Though these uses seem most important in the present
emergency, and are. indeed, most important, they are by no
means the only commercial uses for the metal. Parts of
cameras, golf club heads, parts of typewriters, and artificial
limbs all employ, in their manuftcaure. alloys of magnesium.
It is a deoxidizer in metalhu'gy. It is extremely valuable in
flash bulbs and in flash powders. From this can be seen
its apparent use in incendary bombs and Hares.
After the war in 1918 two companies were producing
magnesium commercially. The American Magnesium Cor-
poration, however, discontinued and turned to manufactur-
ing magnesium alloys and fabricating alone. This left the
Dow Chemical Company the sole producers of ingot mag-
nesium. Their process, the Dow Process, is essentialh
electroh tic.
By taking advantage of differences in solubilities, a
relatively pure magnesium chloride salt can be obtained by
crystallization of brine taken from the sea, and sometimes
prepared from salt deposits. The impurities, magnesium
hydrate and calcium chloride, are removed by a carbonat-
ing process which concentrates the magnesium chloride and
leaves a chalk waste. From the magnesium chloride crys-
tals, the water of hydration must be removed. Five parts
of this can be driven oft by gentle heating, but the persistent
sixth requires a dry hydrogen chloride gas stream to pry it
loo.se from the compound. Fused magnesium chloride is
then electrolyzed to obtain '^9.95'^ '< pure magnesium and
chlorine, which is likewise an invaluable product, especialh'
in wartime.
The method used by the American Magnesium Corpor-
ation during the last war, called the oxide or fluoride
process, was likewise electrolytic. Magnesite ores were cal-
cined, the oxide was fused, and to it was added barium
fluoride to make the bath more fluid and a very small
amount of sodium fluoride to conduct the current. When
FRONTISPIECE:
TV.\'s PICKWICK DAAI will picxUue an additional :!(! mil-
lion watts of electric power for defense industries when this
senerator shaft flange turns. .John KelcUer. veteran machinist,
is sliown making the hiire for the governor which iiiaintains
the speed of the 45 ton shaft at 81.« revs, per minute. (Cut
courtesy of Westinshouse).
MARCH, 1942
the current was passed through the bath molten magnesium
and oxygen were obtained. The chief difHculty in using
this procedure was the low solubilitv of the magnesium
oxide (0.1', ). In addition, a half pound of carbon anode
was consumed for each pound of resvdting magnesium.
Dr. Fritz Hansgirg over twelve years ago originated a
process for the production of ingot magnesium by reduction
with carbon. The Austro-Amcrican Magnesite Company
has been experimenting with this inexpensive method and has
for some time had a commercial plant in Radenthein,
Austria, and recently, in England and Korea. It was Dr.
Hansgirg who sviperviseil the building of the Permaneate
plant at Palo Alto, which began last March b\ certificate
of the (Office of Production Management.
In this process, magnesite ores, which will at first be
taken from Luning. Xev.ida. deposits (41.6', Mg.) must
be calcined as in the fluoride process. Anthracite, coke, or
charcoal are mixed with the magnesia in their ratio of
combination according to the equation:
MgO + C = Mg + CO
The mixture is finely ground, mixed with a tarry substance
and pressed into blocks. When these blocks are placed be-
tween the electrodes of an electric furnace at ^lOO'C and
the electric current passed, the carbon reduces the mag-
nesium according to the abo\e equation.
Magnesium vapor and carbon monoxide leave the fur-
nace at a temperature of 2000°C. If allowed to cool nor-
mally, a reaction the reverse of that above takes place,
reoxidizing a great part of the metal. But according to
the process outlined by Dr. Hansgirg, a gas. neutral to
magnesium, is introduced to "shock chill" the mixture, taking
the carbon monoxide by sin'prise, so to speak, before it can
recombine with the metal. The powdered magnesium dust
obtained is filtered through wool bags.
Yet. the engineering is not complete. The dvist is only
from sixty to sixty-five percent pure. The powder must
now be pressed and distilled. For this distillation, vacuum
retorts have been devised since hot magnesium burns vio-
lently in oxygen and air. Crystals of distillate are at last
melted and cast into ingots.
The residue from the vacuum retorts, which is nothing
but recombined magnesia and carbon, is again briquetted so
that no waste occurs there. The "chilling gas" is often
hydrogen. In this case, the monoxide can be removed
through action with steam and lime. In the Permaneate
plant, natural gas is being employed, which, after its use in
"chilling." is led as water gas to the nearby cement mill
to be burned as a fuel. It requires over twenty volumes of
"chilling gas" to lower one volume of the magnesium vapor
and monoxide to the necessary 200"C. The gas can be
used over without repair till a 7 or 8*7 CO concentration
is reached. The power required is only 22000 kilowatt
hours per ton of metal.
The only difficulties of this procedure are the ilangers
in handling the explosive magnesium powder and the equally
explosive hydrogen or natural gas. It seems, however, that
imder the direction of Dr. Hansgirg these difficulties have
been overcome.
In a government sponsored test plant in Pullman. W^ash-
ington. revisions of the Hansgirg method are being tried.
.Most important of these is the use of oil pressure to chill
the gaseous mixture. This eliminates danger from an ex-
plosive gas and since the oil absorbs the magnesium dust
and forms a film around the exit of the products, greatly
reduces the danger from the metal itself.
The production of magnesium is a growing industry
that will be important in war or in peace. And the new
Hansgirg method, quick and inexpensive, is another triumph
for science and engineering.
Bigger Fiitiire Seen for
SUBMARINES •
of the United States Navy
Although the inception ot the subniaiine boat dates back
to the seventeenth century, it was not until three hiuiiired
years later that practical development was begun. The rapid
development that has since taken place is realized by re-
sults of its use in the first World War and in the present
conflict.
In 1900 the U. S. Navy added its first submarine. The
ship was torpedo shaped, had a length of 33 feet, a beam
of 10 feet, and a 74 ton displacement.
DEVELOPMENT OF SUBMARINE
Many varied engineering problems were yet to be solved,
however, before the submarine could be effectively used as
an implement of war. The distribution of weight, for ex-
ample, is of prime importance for, vmlike a surface vessel,
the submarine has a comparatively small reserve buoyance.
It is suspended like a balance scale and must be in equili-
brium in a horizontal position. The balancing moments
about this point must be gained as far as possible by the
distribution of all machinery, equipment, and fixed articles
because the displacement limitations allow only a relatively
small weight of permanent ballast to be utilized, and can
be of but little assistance in effecting the trim. The laws of
submarine navigation demand that the center of gravity and
the center of buoyancy be kept as far apart as possible.
Speed and power estimation is a second engineering prob-
lem of great importance. In estimating the speed and power
required for the propulsion of a certain proposed design,
there are three factors which determine propulsive effici-
ency : engine efficiency, propeller efficiency, and hull effic-
iency. The propulsive efficiency is the ratio between the
E. H. P. (or two-rope Horse Power) and the I. H. P.
taken at the cylinders of the engine. In actual practice, this
value ranges from 42 to 62 per cent of the I. H. P. The
final verdict as to the actual efficiency is based on a chart
of speed and power curves which must be drawn up to ac-
company each new design.
The first practical means of motive power installed in a
submarine was the steam engine, but this was found to be
of little use in such an application. Internal combustion en-
gines solved the problem to some extent, but obviously these
could not be used for submerged locomotion.
ELECTRICAL POWER PLANTS
Although the ideal form of power plant for the sub-
marine is one that is capable of operation both when the
submarine is on the surface and when submerged, so far
as is now known no such s\'stem has \et been devised. At
the present time the submarine is equipped with a Diesel
engine for surface operation and with a direct current motor
for use below water levels. The precnt motors are ruggedly
bvn'lt, have their armatures mounted on the main shafting of
the engines, and are well insulated. They are interpolar,
D. C. ventilated type, capable of running in either direction
imder great variations in load. They are often operated at
an overload of as much as 90 per cent without injurious
heating. A potential difference of about 70 volts is allowed
at the field terminals to provide for speed regulation when
running as a motor and for adjustment of \olt;ige when
operating as a generator. When the Diesel engine drives the
motor as a generator, storage batteries of the "Lead Cell"
or of the "Edison" type are charged. Neither type of battery
may be called ideal for this use, though rather efficient
operation is secured by the use of either.
The problem of navigation for some time was of great
consequence in the effective use of submarines. Until the
advent of the gyroscopic compass, navigation was more or
less a combination of dead reckoning and luck, for the hull
is constructed of magnetic material and large electrical
currents flow throughout the ship constantly during opera-
tion, the variations of the needle of an ordinary magnetic
compass rendered it useless in submarine navigation. At-
tempts were made to overcome these difficulties by mount-
ing the compass outside the ship in a composition helmet, but
all attempts of such a nature proved frvutless, and were
finally given up with the invention of the gyroscopic com-
pass. Navigation worries were over.
The advance in communication systems and signaling
devices has kept pace with the rapid improvement made in
other submarine equipment. For surface navigation, the
submarine is equipped with practically the same signaling
devices as any other shipflags, sirens, bells, and lights. For
outside comnumication, a wireless sending and receiving set
is among the usual equipment. Hut here too. engineers have
yet to solve some problems, for at the present time the radio
can be used only when the boat is on the surface of the
water. It is now necessary to break all electrical connec-
tions on the outside of the hull and close a watertight joint
before going under water. No wireless messages can then
be sent or received until the submarine returns to the sur-
face and the radio is literally reinstalled on the ship's deck.
UNDERSEA LIVING
Perhaps the factor which should be considered as sec-
ondary only to efficiency and safety is habitability. At its
best, service on a submarine is almost "a dog's life." The
physical endurance of the crew is one of the chief factors
which now limit the radius of action of a submarine ; hence
every possible effort should be and is being made for the
crew's comfort. Comfortable berths, dry lockers for storing
clothing, wide decks for fair weather cruising, and an effi-
cient heating plant all make for this end. An electric range
and ice box are among other items which make for the con-
tentment on the part of the crew.
Looking to the use, past and present, of the submarine
in the present conflict, we arrive at a safe and sane conserva-
tive deduction as to what the future development of the
submarine will bring about. Certainly the goals to be at-
tained are evident: a roomier craft to provide for a less
cramped crew's quarters; a new power plant which will
operate both above and below the surface of the sea; a new
development in radio which will provide outside communi-
cation during the time of submersion ; an increase in surface
speeds and crin'sing range; further improvements in mine
laying apparatus, cable cutting de\ices, and more efficient
means for the rapid handling of torpedoes.
Engineering must march onward with America to vic-
tory ! ^
THE TECHNOGRAPH
Kiglit: (iiant Telsa Cuil, one uf the
larger exhibits at the Eleetrieal
sliow.
\V. VV. WUELLNER
i'haii nnin
KO^■ A. IIA.MMER
Bus. Maiiaticy
R. W. LANUOX
Publicity
M. L. ALLEN
Treasurer
EDWARD F. DcMERS
Chief Eiu/weer
ALBERT P. BOVSEX
Physics Dc/\iitiitciit
G. H.XIBBE
Asst. Piiblicty
G. C. DACEY
Exhibits
R. C. KUDER
Personnel, E.E.
R. E. TAYLOR
Personnel, E.P,
L. S. BIRKS, JR.
Programs
1942 ELECTRICAL SHOW
FEATURES VICTORY PROGRAM April 9, 10, 11
Every two years our campiLs is stirred b\' the appi<iach
of a most singular attraction. Emotions run high and amid
the wondering and anticipation young lovers substitute for
their usual topics of conversation prolonged discussions
about this forthcoming event. "What, " you may well ask,
"can this awe-inspiring thing be?" "A personal appearance
of (npsv Rose Lee? the 'Dance of the Seven Veils'?" No,
the big event is the 1942 ELECTRICAL SHOW!
.\Liintaining their reputation built up in years past, stu-
dents of the Electrical Engineering and Engineering
Physics departments have planned a show which is both
entertaining and instructive. For those of scientific bent,
there will be such exhibitions as the high-voltage Tesla Coil,
capable of producing 12-foot sparks; the "Floating Dish-
pan"; and many others. For those of less scientific ten-
dencies, such attractions as the Kiss-O-Meter will be fea-
tured. The «,ff of this interesting device we will leave to
your imagination — only one guess needed !
It was suggested that in view of de\elopments dating
from December 7, last, we abandon plans for a show this
MARCH, 1942
\ear. It was decided, however, that a show this >ear could
definitely contribute to the public morale by focusing the
attentions of the public to the great advances on the front
of Engineering. In keeping with the times, the imderhing
theme chosen for the 1942 show is "National Defense."
Many exhibits will this \ear be of a military nature, such
as the radio-controlled tank, or perhaps a model of a mag-
netic mine now under construction. Other exhibits, while
not of obvious military character, will suggest a definite
military application. It is hoped an exhibit demonstrating
the micro-wave phenomenon may be made. These ultra
high frequency radio waves may be used for the detection of
enemy airships and submarines far more effectively than
an\' other medium. Ob\iously care must be made to not
liberate military secrets by such an exhibition.
The dates for this year's show include April 9, 10, and
1 1. Circle the.se dates on your calendar and plan to attend.
The combined efforts of the Engineering Physics and Elec-
trical Engineering departments will guarantee you'll never
regret it!
Professor Kerst*s
BETATRON
New Electronic Developement
By Robert E. McCleary
Junior in Mechanical Enfiinccriiifi
Tall, young, Professor Donald Kerst of the University
of Illinois Physics Department has just completed the in-
stallation of a machine which develops the most powerful
X-ray in the world, and has many important possibilities in
industry, medicine and atomic research.
It is called "The most important invention of a decade
in the field of atomic physics," by President Arthur Ciitts
Willard, head of the University of Illinois and himself a
noted engineer.
The name Beta-tron is a combination of words. Beta
refers to the electrons, or Beta particles which are acceler-
ated, and 'tron' is a Greek word meaning "agency for pro-
ducing."
The machine is now installed in the new Abbot power
plant, within a two-foot thick wall of concrete blocks to
shield its penetrating rays. It is an induction electron ac-
celerator, doing for the electron what the C\clotron does
for the positive ions. In it, electrons, the ncgativelv charged.
Closeup view iif t\\v "(l(Mi;;hiuit," heart of llif ISetatrcm.
Professor D. V. Kerst of I'niversit.x ul llliiKiis
with Betatron. General view.
satelite particles of atoms are accelerated to a velocity of
nearly that of light, 186,000 miles per second, the fastest
ever attained by artificial means.
A doughnut-shaped vacuum tube placed between the
poles of a powerful magnet from the heart of this revolu-
tionary device. Inside the tube, magnetically guided elec-
trons are accelerated for 200 miles in a circular orbit, ob-
taining an energy of 20,000,000 volts before crashing into
a tungsten target where X-rays of the same voltage are
generated. The X-rays are equal in intensity to the gamma
rays from 1000 grams of radium, more than the present
world's extracted supply.
The machine weighs 4 tons, to the massive Cyclotron's
<S0 tons. Its electro-magnet is 5 feet long, 2 feet wide, and
.1 feet high, and contains between its poles the doughnut
tube whose outer diameter is 18 inches and whose inner
diameter is 12 inches. A steady push of as much as 70 volts
per revolution, speeds each electron on its dizzy journey.
The Cyclotron cannot accelerate electrons, and high ve-
locity electron beams have not kept pace with experiments
done on positive ions by that machine. Former machines
have reached a practical limit of electron acceleration of
1/6 Dr. Kert's machine, or 3 million volts.
Furthermore, there seems to be no limit to the energy
of the induction accelerator. Apparently its effective volt-
age can be increased indefinitely. Dr. Kerst directed his ef-
forts toward the development of a 100 million volt accelator
and spent the past year at the (leneral Flectric Research
Laboratory, building his present intermediate 20 million volt
Beta-tron.
It was while a bid was being solicited tor the manu-
facture of the 100 million volt machine to be built for the
I niversity of Illinois that the Compain confiscated his
plans in order to make the machine for themselves.
Scientists here believe that such a machine may artificial-
ly produce Cosmic-ray phenomena. At present, journeys to
lonely mountain tops are necessary for study of these mys-
terious rays from outer space. Perhaps a year's work on
Cosmic rays could be accomplished in a day by a machine
which produced Cosmic ray effects in the laboratory.
OPERATION . . .
In the purely diagramatic drawings on this page are
seen the principle elements of the accelerating tube. At
lower left is seen the magnetic flux which is produced in the
laminated field magnets by the AC current from points A
to B on the sine wave shown. About 20 watts are ab-
sorbed b\ the whirhng electrons, which mcrease their masses
10
THE TECHNOGRAPH
Inject Of Sh/e/c/
©
ffl
o
H Curye (Mifnetic f/etd
Current')
Ktaq n ef/c fju x
180 Cfc/e s ,A'C.
-h ^
IhiecUr
Unit
40 fold because of the relativity effect as they approach the
speed of light.
All engineers who have taken physics will realize that
if the doughnut tube contained loops of wire instead of
whirling electrons, the changing magnetic flux would cause
an E..M.F. of (f) NXlO-** volts, where (f) was the flux,
and N the number of turns of wire, to be induced in the
loops.
This is the neucleiis of the revolutionary idea for such
high voltages and electron velocities as obtained in this
niachitie. Actually the loops of wire (corresponding to the
secondary of a transformer coil) are replaced by electrons
which circle 450, ()()() times, the equivalent of the same num-
ber of turns of wire, with a 70 volt peak per revolution.
The hot filament glows continuously and electrons are
injected into the doughnut by sudden application of a po-
tential difference between the filament and the injector
shield. This voltage is applied briefh' at time A. approxi-
mately. After injection, electrons are caught and started on
their dizzy trips. Dotted lines show how the electrons are
curves toward the normal orbit and wavers from side to
side before finally settling down to whirl 450,000 times
about the tube in the time the current has changed from A
to R, 1-720 second.
An additional surge of flux through the center of the
orbit, when magnetic field has reached peak value, H, ex-
pands the orbit outwardly, causing the electrons to impinge
upon back of injection structure, which acts as a target.
This tungsten target so bombarded, emits powerful
X-rays in a strong concentrated, directional beam, as shown.
As soon as the current wave has traveled 2 H or 1-180
MARCH, 1942
second, the same cycle repeats itself. Electrons are whirled
one way, only. The tube waalls are 1-4 inch thick and its
silvered inside surfaces are grounded. Occasionally a stray
molecule of gas is struck by the whirling electrons and
X-rays may be emitted in an\ direction, right through the
walls of glass.
The X-rays have been shown able to conxert copper to
its radioactive isentrope which then ilecays to nickel. In
principle, every element known is susceptible to this trans-
mutating effect.
Professor Kerst was born in (ialena, Illinois, and later
lived in Wauwatosa, Wisconsin. There, while helping a
neighbor build an amateur radio station, he became in-
terested in science. He attended the University of Wiscon-
sin, where he received his AB. degree in 1934 and his Phd.
degree in 1937. He is an honored member of Phi Beta
Kappa, Sigma Xi. and (^lamma Alpha.
At Wisconsin, he did researcii work w ith Dr. Ra\ni()nd
Herb and Dr. David B. Parkinson with pressure electro-
static machines. This work attracted attention in scientific
circles, and led several institutions to construct similar ma-
chines for neuclear research.
Then Professor Kerst worked for a year on X-ray tubes
in the General Electric X-ray Corporation laboratory in
Chicago. In 1938, he came to the University of Illinois,
where he built the first electron accelerator, a table-top size
machine of 2 and 1 2 nu'llion volt energy.
Much more will undoubtedh' be heard of the Beta-tron,
for research with it has scarcely begun. The l'ni\ersit\' may
be justly proud to have on the faculty such a ilistinguished
and competent a genius as Professor Kerst.
11
Fluorescent
Lighting
Modern
Illumination
*
By Hayward L. Talley
Freshman in Electrical Engineeriua
(Illustratidiis <oiirli's.v (iencral
KIcctric ('mii|):in> . )
Siicildiiifi an abuiulancc ot pleasing light over the draw-
ing board, the office desk, the drill, the lathe, and the kit-
chen table, is a new type of lighting unit which has won
the praise of the draftsman, stenographer, industrial worker,
and homemaker alike. During 1941 alone o\er twenty-two
bdlion fluorescent tubes were purchased by the American
public.
Actually, fluorescent illumination is not as new as it
woidd seem, for as earh as 1 S7l) a Spamsh physician, Nic-
Ucldw: Device lestiiin the hiislitness of IIUDiesei-iit powders
used ill the riuoicsceiit lamps, to assure users of maximuni light
output throughout lamp life.
In war imi.strie.s, fiuores<-eiit li^htiii^ is helpn.^ to speetl up
production. Here a welder is "doiriK his part" on the nisht shift
in an airplane factor,^.
colo Monardes, noticed that when a tincture of a certain
type of wood was illuminated it took on a blue color. Three
centuries later the English physicist. Sir (j. C. Stokes, de-
termined the true nature of the phenomenon, and called it
flunrescciicc.
About 1SS4, Edison discovered that if inside an ex-
hausted incandescent electric lamp of the ordinary type, a
third wire is introduced, insulated from the filament con-
nections, and maintained at a voltage positi\e with respect
to the filament, then a current would flow across the vacu-
um inside the tube from the third wire to the filament as
long as the filament was incandescent, but that the cmrent
ceased as soon as the filament became cold. This phenomenon
was called the Edison Effect.
These facts established by Stokes and Edison are the
elementary foundation upon which modern flouroscent light-
ing is based. In contrast to the well known filament lamp
in which electricit\ flows from one lead wire to another
i
i
(ilass (ultini; lieic inuryes from a furnace in scmiliquid form.
through the solid tungsten wire, thus heating it to uican-
descence, the fluorescent lamp makes use of ultra-\iolet
enei'gy to activate a fluorescent material coat on the inside
of the tube's surface.
The lamp in its present form consists of a tubidar glass
bulb with two external contacts at each i:ni\ which are con-
nected to cnileil tiiiigsteii-wire electroiles. Also within the
tube is a small drop of mercury and pure argon gas at a
low pressure. When electricity passes into the lamp, the
mercury, vaporizes. Presently, with the aid of the argon
gas, an arc forms between the electrodes at each end of the
tube. Although the arc gives off a little light, most of the
radiation generated is invisible ultraviolet light. The powder
on the inner surface of the bulb converts this invisible radi-
ation into visible light whose color depends upon the powder
ingredients.
In common with all electric discharge apparatus, fluores-
cent lamps require auxiliary control equipment. The func-
tion of the starting auxiliaries is to create a momentarily
high-voltage impulse in order to establish an arc between
the electrodes. The auxiliary consists of two principal ele-
ments; an iron core choke coil (ballast) which limits the
arc current and a starting switch which momentarily closes
and then opens the electrode heating circuit. Each lamp re-
quires a separate auxiliary, although the elements of two or
more lamps may be contained in a single unit. Specifically
designed ballast equipment is required for each wattage size,
for each frequency, and for each voltage range.
When fluorescent lamps were first introduced a num-
ber of starting methods such as thermal switch, resonant,
and magnetic switch types were utilized. Recently, how-
Hun<lre<ls of tuhes, now hard and cut lo lenytli, have been
stacked hi readiness for assenibl.v as M^htin^ units.
ever, a switch known as the gloiv sivildi operating on the
thermal principle has been manufactured. This new start-
ing device is about 1 inch long and about 3-8" in diameter.
It resembles a minature electric lamp, and contains an
easily ionized gas and two bi-metallic electrodes which serve
as the switch contacts. The switch is connected in series
with the fluorescent lamp electrodes ; when the current
is turned on a glow discharge is created between the nor-
mally open switch contacts of the bi-metallic electrodes. The
heat of the flow causes the contacts to close. At this point
the lamp electrodes are heated to a bright red color. As the
contact closes the glow discharge automatically ceases, al-
lowing the bi-metal elements to cool and separate, opening
the switch and striking the arc in the lamp. The whole
operation from the time the current is applied until the
arc is established requires only one to two seconds.
Power consuming apparatus of the inductive class such
as coils and other current limiting devices have a lagging
power factor. For this reason the equation for power applied
to fluorescent lamp installation is: Watts=voltsX amperes
Xpower factor. The power factor of the average fluorescent
lamp itself is about QO per cent. Due to the ballast choke,
however, the power factor for the complete unit is reduced
to 5(1 or b(l per cent. This low power factor is expensive and
undesirable, hence in order to improve the power factor,
a suitable condenser is connected across the choke coil. In
the case of two lamps operated from ballasts housed in tiie
same unit, the split filutsc principle is used ; one of the lamps
is ballasted by inducti\e reactance onl\' and the other h\ in-
ductance and capacitance in series.
Comparing fluorescent equipment with its preilecessor,
the tungsten (filament lamp), the filament lamps produced
a great amount of radiant heat; fluorescent lamps produce
Finished fluoreseent lightins; tiil)es are assembled on raclts for
final inspection and test.
about one-foLuth that protluced b\ filament lamps for the
same amount of light delixcred. The fluorescent tube, for
this reason, is well adapted for nearby use. Fluorescent
equpiment has a Irm- surface hric/htricss. making it possible
to increase the comfort level of a lighting system, and
(Please sec page 22)
Below: Liylit outpnt test — one of the scores of tests b.v means
of which the manufacturers assure users they are getting the
best in (lualit.v.
NAMES
in the neics
By William R. Schmit/.
1' reshnian in Chemical Engineering
BOB DEBS
Bob Debs is a ineiiiber of Sigma Phi Delta, Sigma Tau,
Pi Mu Epsiloii, and coiiesponding secretary of Tan I?eta
Pi. Last year Bob was general chairman of the music
committee for the music hour at the L nion Building. Tall,
thick-spectacled and dark haired, this remarkable person-
ality hides behind an easy smile.
As you might suppose, music is one of Bob's hobbies.
Another hobb\', which you would be equalh' luilikely to
guess, is hitch-hiking. In fact. Bob likes it so well that he
hitchhiked all the way to New York and back last sum-
mer. And if you don't know why he would go that far,
just remember the rumor — It was to see a certain little
lady. He wouldn't tell your columnist whether she was a
blonde, brunette, or a red-head, but he admits liking all
three !
He tells freshmen to form two things quickl\ — study
habits and friendships. He says that at Illinois you will
meet people who will be your friends for life, and the best
thing is to make as many friendships as possible.
Bob has found particular enjoyment in mathematics,
physics, and English literature. As an engineering physicist
BILL
(iKOI{(;E
Bob expects to go mto research and development work. He
is very interested in X-rays and electronics. His laudable
hope is to be able to dn something of benefit to science and
man.
BILL WUELLNER
Home town boy makes good! That is the story of Bill
Wuellner. Bill is a resident of L rbana and lives very close
to the campus. Bill thinks that he has an ad\antage over the
other fellows in being able to stay at home. He appreciates
those home-cooked meals, but wishes that he was a little
more independent and did not ha\e to account for his
every move.
Bill is also an electrical engineer of some reknown.
Specializing in power. Bill once came close to having an
accident. He caught hold of a 220 volt wire and coidd not
let loose. (He lived to tell us about it.) Bill is a member
of Eta Kappa Nu, Phi Eta Sigma, Beta Kappa. Phalanx,
14
J(»HN
liOlt
T.N.T., Pershing Rilfcs, A.I.E.E., and is chairman of the
forth-coming Electrical Show.
Bill is a true gentleman, scholar, and soldier. Right
now. Bill's main thought is military. He is looking forward
to his sojourn in the army with enthusiasm. A Cadet Cap-
tain in the Engineers, Bill puts in about ten hours a week
on military subjects and drill. Although he is not looking
ahead into the future too much. Bill admits that he would
like after the war to have a responsible position with a
good salary, a nice home, and a good wife.
He likes the same things that you and I like, including
the ever popular female. He says that Illinae are a fine
bunch of girls, but insists that we make "co-ed" singular.
Not only is he a good tennis and golf player, but he is also
a good bowler. His pet peeve is that he can never fiiul a
bowling alley open when he wants to go bowling.
JOHN FICOR
John Ficor, senior M. E., is a quiet, mild-mannered
individual with a great love for engineering. Interested in
engineering since his early boyhood, John began looking
about for the best engineering school. Quite naturally he
chose Illinois, chiefly because of the reputations of the
engineering professors here.
Although John doesn't have a whole lot of spare time,
he says that outside activities are vital to a college stu-
dent's life. He particularly stressed that these activities
should tie up with your profession some way. Some of the
organizations to which he belongs are: Phi Eta Sigma,
Sigma Tau, Pi Tau Sigma. Tau Beta Pi, Scabbard and
Blade, and A.S.M.E. He holds the rank of Cadet Captain
in the Field Artillery.
This stal\\'art son from Madison, HI., has a few hobbies
that he likes to pursue in his spare time: building model
airplanes and reading fiction books, pla\ing baseball and
swimming. Also a music lover, especially of light opera,
John's favorite piece is Andre Kostelanetz's Bcijin The
Hiz/iiinc.
Right now, John is interested in writing a thesis on
the photo-elastic investigation of design of railwa\ car-
wheels. Principalh' interesteil in design and power, John
has especialh liked his T. A. M. and Design courses here
at school, which nia\ contribute to his good 4.^^ scholastic
average.
John likes the way the campus is laid out, but insists
that the Alma IVIater statue is in the wrong place. He be-
lieves that it should be in a more iirominent place, and we
are inclined to agree with him.
GEORGE DACEY
The greatest music lover of the E. E.'s is genial heavy-
set (George Dacey. (leorge's interest in music dates back to
{Ph'dse sec page 22)
THE TECHNOGRAPH
-I
^x.
Western Etectric
. . . is back of your
Bell Telephone service
MARCH, 1942
15
TECHNOCRACKED
By Edward C. Tudor
Senior in Electrical I:ni>inccriiiii
Kvfii with a war in full s\\in<i tlicic is still a preponder-
ance of humor availahic along all the walks of life. We
would like to pass along a iew of the more inane items from
the newspapers that we think deserve comment.
For instance, two Chicago policemen who went to the
rescue of a duck, apparently frozen in Lake Michigan, fell
into the icy water. The duck flew away. This bird has
evidently been reading the comic strips.
"You can provide food, bedding, and shoes for a horse
today for 50 cents a day." — New York Daily Mirror.
— Wanna bet?
Headline: "Speed Wastes Tires." And pedestrians, too!
"Wanted — Fireman. Hotel experience. Apply sober. 3t),i
Times." — New York Times. Need we say anything!
"A whispered word in Dallas, Tex., that only black
candles would be allowed in blackouts caused a run on
them. One dealer sold 10,000 before the public became
aware of the hoax." — St. Louis (iIobe-Democrat. Quick
Jeeves, the gold bricks.
"Hess is where he ought to be," — Churchill. If this be
the case we hope Dante had the right idea about things
down there.
"Dishwater recommended as poison antidote." No
thank you, we'll put up with the arsenic.
It's a duty to drive carefully club is told." And against
the law to drive any other way, in case you're interested.
76 tires stolen in city; 76 permits for new ones issued."
Well, at least they're holding their own.
Then there's always some good ones from the war
situation, to wit: —
Headline: "Nazis Willing to Rule the World." We'll
bet that if they had half a chance they'd fight to do it.
"Cjoebbels tells (lermany it will win or lose all. " We
get the impression that he's half right at tliat.
"Biggest gun in arm\ on (lis|ila\ in Chicago. " (Juard it
well, fellows, don't let those Chicago torpedoes get holil of
that thing.
"War work aided b\ suiplus corn." At least it helps
some Kngineers to foiget their worldly troubles.
"Another (lerman (leneral ailing. " Better rush a sur-
geon, Adolph, before the guy gets well.
And along the same lines: "So\iet Amhassadoi' ui '1 okyo
leaving because of ill health. ' lle'd better hurry before the
Japs decide to operate.
We understand that there aic so many office-holders in
Washington now that the government is putting names
on revolving doors. In fact, a railroad ticket agent fainted
at his window the other da\ when a man asked for a round-
trip ticket to Washington.
16
I
It is standard practice these days when entering a night
club for one to hang his hat and coat on a fireplug and
check the spare tire. #
We know it was T;ille\ r;uul, but it might well h;i\e
been "Buck" Knight, who said of coffee, "It must be pure
as an angel, strong as love, black as the devil, and hot as
We just finished (iroucho Marx's new book on income
taxes, "Many Happy Returns." We're convinced that a
better title would have been "Many Slap-happy Returns."
The book greatly clarifies ou rquestions on the case of a
befuddled fellow in Berkley, Cal.. who made out his tax
return then committed suicide. A tavern owner in Chicago
found an easier way out. After tax auditors had billed him
for :!';1700 he replied with the following laconic note, —
"Tavern is yours, I'm going Jap hunting. "
From Howard Brubaker in The New Yorker, "Many
officials of the Coolidge and Hoover administrations are
being pressed into the service of their country. In this crisis,
our leaders are not too proud to use reclaimed Republicans."
Directions for extinguishing an incendiary bomb from
the San Francisco Chronicle; "If water is applied too rapid-
ly, an explosion is likely. Never apply water directh' from
a bucket. The best method is the application of water di-
rectly from a bucket." We're giving odds on the bomb.
[PI ease sec page 19)
f
Remember
Last Year?
For a smoofh evening
it's the engineer's dance
at the Union 6a//room
Slide Ride . . .
SHUFFLE
FRIDAY, MARCH 20
Informal
Tickets to Engineers $1.75 per couple
THE TEGHNOGRAPH
What does it take to smooth
a Warbird's Feathers ?
A wingspread of 212 feet
...every inch preened
sleek as satin! The per-
fect smoothness of the
metal sheathing on Amer-
ican warbirds like the
B-19, world's mightiest
bomber, isn't there for
looks. It's essential to
top performance. How do
they get the flawless
sheets of metal used to
make airplanes? They're
rolled out by the ton by
giant steel rolls. And
keeping the surfaces of
these rolls ground to
almost perfect accuracy
and finish is another
of the vital contribu-
tions of Carborundum-
made wheels to America's
defense .
Thousands of other products for defense and
for normal needs are made by the rolling
process. Plate glass for your car, steel
rails, plastics, tin plate and paper are
only a few. And since their surfaces can be
only as perfect as the faces of the rolls
that roll them, finish is highly important.
Today, surface quality of rolls can be main-
tained to within a few millionths of an
inch by the use of Carborundum-made grinding
wheels.
The same skill and experience that have helped
develop modern roll grinding technique will be
at your disposal in any industry with which
you may become associated. Whatever the use of
grinding wheels or coated abrasives. Carborundum
engineers are ready at all times to advise and
help. The Carborundum Company, Niagara Falls,
New York.
CARBORiyjOUIA
Carborundum urid Aloxile urc reKi>4tt;re(l Irodtf (imrka of
andindiLHteiiiBnufaL'tureby Thu (-HrhorundiimCdmuany.
MARCH, 1942
17
Return of
the Carbon
Age
Carbon . . . one of Nature's oldest
and most plentiful materials ... is
making possible some of industry's
newest achievements.
In the chemical industry, massive
black towers of carbon . . . erected in
incredibly short periods of time . . .
speed the delivery of vital acids. The
all-carbon electrostatic precipitator...
built of carbon from the bottom to the
top of the stack ... is now an actuality.
Such towers can be erected in as little
as a week's time! Staunchly immwie
to corrosion and thermal shock, they
should last indefinitely.
Today . , . due to basic and ap-
plied research into the proper-
ties of carbon and graphite . . .
it is possible to obtain these
black, wonder-working materials
in such a variety of forms-
blocks, bricks, beams, tubes, pipes, and fittings
. . . even valves and pumps . . . that almost any
size or shape of structure can be built from
them. For making tight joints, which give the
structure uniform properties throughout, spe-
cial carbon- and graphite-base cements have
been developed.
Undisturbed by the torture of heat,
carbon is also a '"must" in the met-
allurgicul industry. Carbon cannot
be melted . . . will not soften . . .
and has remarkable dimensional
stability even at incandescent heat.
In addition, it will not flake off and
hot metal will not stick to it. That
is why it is ideal for such uses as
, cores, and plugs . . . for the lining of
furnaces . . . and for sampling-dippers.
\ Because electric-furnace graphite
conducts heat even better than
most metals, it is becoming in-
creasingly important in the man-
ufacture of heat exchangers for
the processing of corrosive
liquids and gases.
These new uses for carbon and graphite . . .
added to the almost interminable list of uses
that existed before . . . make this era truly
a carbon age. Your inquiries are cordially
in\'ited.
The strides made in the development of
structural carbon, and in the uses of other
carbon and graphite products, are greatly
facilitated by the technical assistance of other
L'nits of Union Carbide and Carbon Corpora-
tion including The lAnde Air Products Com-
pany, Carbide and Carbon Chemicals Corpora-
tion, Electro Metallurgical Company, Haynes
Stellite Company, and inion Carbide and
Carbon Research Laboratories, Inc. — all of
uhich collaborate tcith IS'ational Carbon Com-
pany in research into the properties and ap-
plications of carbon and graphite.
N.\TIOINAL CARBOiN COMPANY, INC.
I'nit of I'nion Cttrbiiie and Carbon i.urpuralion
30 East 42nd Street [TH3 New York, N. Y.
Tbii utl-carbon vUctrostulic prvcip*
itatur stands 55 fvet, 2 inches high.
TECHNOCRACKED
( . . . frrjiii l>iu/f 16)
Daffynitioiis: Uif^aniist — a man who ilofsn'r kniiw wlu-n
hf's had enough.
Wf note that Donald Xelson is one of the three most
noted Nelsons in history, the other two being Lord Nelson
and half Nelson.
The only spy killed o\er here was sideswiped b\ a taxi-
cab in New York's Times Square. And they took tile d liv-
er's license away for two months!
We close with the following reproduction of some of
the questions and answers supplied by Gracie Allen on a
routine questionnaire filled out when she reported for her
newest picture.
Professional name — "Gracie Allen" (big letters).
Travel: cities and countries, with dates — "Have travel-
led, but not with dates. When I have a date I'd rather
park than travel, wouldn't you ?"
Where educated — "Partly in school, iiarth listening to
the Quiz Kids."
Weight — "Yes, but not \xhere it should be."
Military record, if any — "Have one record: Soiisa's
'Stars and Stripes Forever' and play it all the time."
How often attend picture shows — "Two or three times
— after that a picture gets monotonous."
What would do if out of pictures — "I don't know.
If you can find out what Clark (^able does out of pictures
I'd be glad to help him."
(Odious, huh ?
We now retire to the seclusion of our padded cell to
ponder that omnipresent problem during air air-raid: —
whether to hide in the cellar and let the house fall in on us,
or to hide in the attic and fall in with the house.
H-ral lUcctii,- Cu.
Nif;ht view i>l' illiiininati-(l erossiim.
Sodium Vapor Lights
Protect Grade Crossings
Illumination of grade crossings may greatly improve
dri\ing safety records. Sodium lights installed at several
grade crossings in Faribault, Minn., have helped cut night
accidents, according to records of the railroad's claim de-
partment. The lights are of the open type and utilize a
l(),()l)0-lumen sodium lamp in a horizontal position. Two
lights are installed at each crossing on Division, Third, and
Foiu'th Streets.
Prior to tlie sodium lighting, two night accidents oc-
curred in three years at these crossings. The cases involved
automobiles striking the sides of freight trains, and both
occurred between midnight and 6 a. m. Two other acci-
dents also occurred in this period, one happening in day-
light and the other time unknown. In the three years fol-
lowing installation of the lights, onl\' two accidents have
happened at the crossings — both in daylight.
More than one and a third billion lamps, a new record,
were sold in the United States during IO4I, it is reported
in the annual review of the electrical industry by Guy Bart-
lett. The estimated total of l,35U,OUU,UUO included 718,-
000,000 large and 610,000,0 miniature incandescent lamps,
and 22,00,00 fluorescent lamps. Miniature lamps include
automobile, flishlight, and similar lamps.
■^ Buy U. S. Defense Bonds and Stamps -^
Big Interview?
The engineer who's on his toes
will make sure he looks his best
by seeing Lee at
CAMPUS BARBER SHOP
Due East from Physics Lab.
For That Morning SNACK
or a
DINNER from soup to nuts
Engineers go across the street from
the Physics Building to
CHARLIE'S
RESTAURANT
MARCH, 1942
19
GERMAN AIRCRAFT
RADIO . . .
Not Equal to U. S. Types
Some weeks ago a (jerinan fighter plane, a Messer-
schmidt 109, was shot down over the Thames estuary. Ar-
rangements were made to have the plane shipped to the
United States, enabling American engineers to examine the
plane and the equipment which it carried.
The radio equipment installed in the plane included a
receiver, a low-power transmitter, and a power supply
unit. In general, each unit was ruggedly built. The chassis
of each unit is a light weight casting, manufactured from
Elektron, a special allo\' replacing aluminum or steel.
The units themselves are interconnected with cable and
waterproof coupling plugs. The cable is fibre covered, and
unlike the shielded rubber co\ered cable used in American
designs, humidity and abrasion could cause considerable
damage. The absence of metallic shielding also makes pos-
sible the entrance of undesirable interference set up by the
ignition system of the plane.
THE RECEIVER occupies 730 cubic inches and
weighs thirteen pounds. It is a five tube single band radio
covering a range of from 2,500 to 3,700 kilocycles. The
superhetrodyne circuit employs the five tubes as follows:
first RF, detector-oscillator, first IF, second detector, and
audio output. Plate leads are brought out at the top of the
tube. A similar circuit layout was perfected here ten years
ago employing tube No. 24 (R-F Amplifier Tetrode) and
No. 35 (Super-Control R-F Amplifier Pentode). No. 24
also is used as a bias detector.
The coils used in the receiver are all of the air-tuned
type, and even though Germany pioneered in the develop-
ment and application of iron core coils, none are used ex-
cept in the second IF transformer. None of the coils are
impregnated with a wax protecti\e coating, and without
doubt extreme temperatures could do them tremendous
damage.
The recei\er output is designed for 8,0011 Li load and
the maximum power output is about 70 Milliwatts. The
receiver selectivity varies from 10 microvolts at the higher
frequencies to 60 microvolts at the lower end of the band.
The IF frequency of the receiver is 250 kilocycles, and
the first IF transformer is double tuned, while the second
has but one tuned circuit.
Ceramic resistors and condensors are used extensively
and each is color-coded for easy identification. All resistors
and condensors are mounted on a ceramic terminal board.
Ceramic components are used throughout the set much the
same as we use bakelite and plastics.
THE TRANSMITTER occupies 785 cubic inches of
space, and has a weight of twenty pounds. It is composed
of four tubes, used as follows: straight feedback oscillator,
2 RF amplifiers, and a single tube as the modulation equip-
ment. Provision is made for the addition of a second tube
of the last type in order to supply more audio voltage to
the grid of the power amplifier tube if it is subjected to high
plate voltage. The frequency of the oscillator is controlled
by a tuning condenser in the plate circuit and is indicated
on the front panel of the unit. The output of this oscillator
is fed to the two RF amplifiers which are connected in a
paralleled circuit. A power supply of 275 volts, 90 cycle,
AC is fed from the power supply to the transmitter and here
filtered and rectified for the power supply and the bias
voltages for the oscillator and speech amplifier tubes.
20
THE ANTENNA SYSTEM consists of a short fixed
antenna and a conventional "trailing wire." The antenna
system is connected with the set through a variometer and
an antenna selector switch. The circuit is so arranged that
when on the fixed antenna position the airplane serves as a
switch is on the trailing antenna position, both the fixed an-
teruia and the airplane serve as a counterpoise.
THE POWER SI PPLY occupies 500 cubic inches
and weighs fifteen pounds. It consists of a motor-generator
unit and filters for both output and input voltages. In addi-
tion to the 257 V. AC supply to the transmitter, the volt-
ages supplied are: 12 \'.. I). C. (filament voltage), and
4(10 v., D. C. (plate and screen voltages).
Comparing the operating efficiency of this (jernian
radio with a modern imit installed in fighter planes of the
I nited States, there is no doubt, of the tremendous su-
periority of our radio equipment ; our equipment weighs as
low as 40 pounds as compared with sixty pounds for Ger-
man equipment. Our equipment occupies about .7 cubic ft.,
while (ierman equipment occupies nearly twice that space.
German equipment has a frequency range of 2.500 to 3,700
kilocycles, while American equipment has a tiuieable range
covering the 15(1 to 410 kilocycle airport band, the 1500-
3900 kilocycle police band, including the 2,500 to 3,700
kilocycle aviation band, and 2 short wave bands covering
3,900 to 1800 kilocycles. While each American plane has
a strong enough transmitter to maintain contact with the
ground, only the commanding (jerman plane, the trans-
mitter in which is equipped with the second tube in the
modulated circuit, has a range sufficient to maintain con-
tact with his base. Further, American aircraft radio includes
a radio-compass, an item completely absent on German
eqiupment.
To'MEPWFLmr
"Greenfield" Taps, Dies and Gages are help-
ing to build practically every plane and engine
used by our Army and Navy.
70 years of practical experience enable these
tools to meet Uncle Sam's most rigid require-
ments. That experience is one reason why
skilled workers and production men always
have confidence in '"Greenfield" tools.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD. MASS., U. S. A.
^BvGREENFIELD
tAP% (Mi GAGES miStOSILLS ItAMtKS SCUWPIATLS FiM lOOU
THE TECHNOGR.\PH i
SWEEPING over metal structures and
structural parts this modern broom
of fire prepares metal surfaces for a
long-lasting, protective coat of painf.
It is the Airco Flame Cleaning Process
and removes rust and scale and dehy-
drates metal surfaces as it cleans. It
provides a warm, dry surface condu-
cive to a lasting paint job and assuring
a faster one. Flame cleaning is the most
effective method yet devised to pre-
pare metal surfaces, new and old, for
painting and repainting. Ultimate main-
tenance costs are lower.
Versatile is the oxyacetylene flame.
It provides better and faster ways of
making machines, engines, ships and
tanks by shaping thin steel plates or
heavy slob forgings and structures with
economical ease and with a high de-
gree of accuracy. The oxyacetylene
flame hardens steel to any desired de-
gree and depth. It softens steel, or
bends it, or straightens it. It removes
scale from billets, castings and forgings.
Possibly you are interested in learning
more about the machines and appara-
tus which harness the Airco oxyacety-
lene flame and put it to work in so
many different ways. If so, write for a
copy of the pictorial review "Airco in
the News" to the Airco Public Relations
Department, Room 1 656, 60 East 42nd
Street, New York, N. Y.
REDUPTM
cc.yid^r^j.-
60 EAST 42nd STREET, NEW YORK, N. Y.
In Texaz:
Magnolia-Airco Gas Products Co.
DISTRICT OFFICES IN PRINCIPAL CITIES
A X Y T H I .> G .\ > D EVERYTHING FOR G .\ S W E L » I >i' G OR C U T T I > G A ?ir D ARC WELDING
MARCH. 1942
21
Fluorescent Lighting NAMES in the NEWS
for Varied Uses
(. . . frijiii piKjc 1,1)
l'"ort.v-l'ive foot-caiidU's of coiiitiirlablt', well-diffused, fluorescent
troffer li^lititiK are provided in tliis offiee.
sinuiltaiieously niininiizc shailows. The color quality of
fluorescent equipment is much improved over filament equip-
ment. Most important, perhaps, is efficiency. While best
qualit\ filament lamps have a life of 100(1 hours, fluorescent
tubes have a 2^00 hour life. Best filament lamps produce
about 16.3 lumens per watt power consumption, uhile
fluorescent tubes produce about .iLOH lumens per* watt
power consumption. That's why manufacturers expect the
annual fluorescent tube sales to reach the fiftv billion mark
by the end of 1943!
IN SELF DEFENSE
TAKE NOTES
\n Class
UNIVERSITY BOOKSTORE
202 S. Mathews 610 E. Daniel
( . . . frfj//i ptuji 14)
his earh school days. Since he has been here on the cam-
pus, George has had a prominent part in musical circles.
He was a member of the cast of three operas, namelv:
Yeomen of the Guard, Madame Butterfly, and Manon.
Possessed with a fine baritone voice, George has put in
soine long hours in training it. He also finds much en-
joyment in collecting classical records — a welcome relief
to the neighbors?).
To show that he doesn't belong in the school of music.
George has a fine record in electrical engineering, at present
sporting an idtra-fashionable average of 4.7S. When he
graduates, George expects to join Westinghouse and do
some graduate work toward a degree.
George claims Wauconda, Illinois, has his home town,
and we ma\ belie\e the people of Wauconda claim all one
of him. His brilliance is not mereh' of recent origin, but
extends at least back to his high school, for he graduated
as the valedictorian of his class there.
During his four years here on the campus, George has
managed to inadvertently gather a few honors. He is a
member of Phi Eta Sigma, Sigma Tau, Tau Beta Pi, and
Arepo, musical honorary society. He is treasurer of Eta
Kappa Nu, is chairman of the publicity committee for the
A.I.E.E., and is exhibit's manager of the 1942 Electrical
Engineering show.
Skidding is the action.
When the friction is a fraction.
Of the vertical reaction.
Which results in traction.
Mystery . . .
i
1942 Electrical Show
April 9, 10, 11
22
THE TECHNOGRAPH
\
N
\
Timken
Bearings are Keeping
Wheels and Shafts Turn-
ing For Victory. They'll
^ Keep Them Turning
For Prosperity After-
wards.
-.A
^^ y y -* btudent engineers of
today will have a terrific responsibility In the future; for
upon their shoulders to a very great extent will fall the
responsibility of developing new and better machines of
all kinds to help in the reconstruction of the economic
fabric of the nation.
A thorough knowledge of Timken Tapered Roller Bearings
will be a valuable asset to every young engineer starting
out on his career during the next two or three years —
probably the most critical^ period our country has ever
had to face.
Begin to acquire this knowledge now; write for a free copy
of the Timken Reference Manual. Then you will be in posi-
tion to master any bearing problem that may ever come
up — no matter what combination of requirements It may
involve; friction elimination; radial, thrust and combined
load capacity; preservation of alignment of moving parts.
Send for your copy of the Timken Reference Manual
today. Mention the name of your school when writing.
THE TIMKEN ROLLER BEARING COMPANY, CANTON, OHIO
Manbfaciurers of TimUn Tapered Roller Bearings for auto-
mobiles, motor frucics, railroad cars and locomotives and all
liinds of industrial machinery; Timken Alloy Steels and Carbon
and Alloy Seamless Tubing; and Timken Rocit Bits.
TIMKEN
TRADE-MARK REG. U. S. PAT. OFF.
TAPim ROLLER REARINGS
MARCH, 1942
23
(j'B Camfius A^ews
JQ
BLACKOUT WATCHMAN
THK problem ot inaintairiiiig a night light in his place
lit business and at the same time complying with
blackout regulations was solved by a Schenectady machine-
shop owner by means ot a G-E photo tube, or "electric
eye." Rules required that all lights be extinguished within
five minutes ot an air-raid warning. That meant either
hiring a watchman or turning out all lights at closing
time.
The tirst night that the lights were turned out, the
shop was broken into. So the owner, Andrew Tessier, put
the "electric eye" to work. He installed the tube in an
upstairs window, pointing at the nearest street light.
When, during a practice blackout or raid warning, the
street light is extinguished, the tube immediately turns
out all lights in the shop. When the street lights go on
again, so do the night lights. The "eye" provides a watch-
man who doesn't go to sleep on his job, and whose total
cost is about two weeks' pay for an actual watchman.
w
MOLECULES MARCH!
ITH the increasing use ot plastics and ot artificial
silk anil rubber in detense activities, the structural
ities ot the molecules that make up these materials is
all-important to the scientists who are doing the research
work.
Dr. Raymond M. Fuoss, of the General Electric Re-
search Laboratory, in Schenectady, has found that some
molecules wiggle like worms when an alternating electric
field is applied to them. Such molecules are electrically
lopsided, and when in an electric field they tend to line up,
just as compass needles line up with the magnetic field ot
the earth.
From this tendency ot the molecules to move to and fro
in an electric field, scientists are able to determine how
the various molecules are built. With this information,
new molecules can be designed to meet specific needs. Since
artificial silk and rubber and many plastics are composed
ot these worm-like molecules which react in an electrical
field, materials of a wide variety of properties may be
expected as a result ot these researches.
~^fWr\*;/ . All
NOT FOR WILLIE-
THK (Jeneral Electric Company is proud of the variety
ot services it renders its customers. Nevertheless,
company officials were surprised by one recent request
from a woman who had seen a G-E advertisement in a
magazine.
The illustration in the advertisement contained a
picture of a young boy. The woman also had a boy, and
her boy looked very much like the boy in the photograph.
Mother and son had only recently moved to New
York. Since then, she had taken her son to a number of
different barbers, but none ot them had produced a
haircut that suited her. And so, in desperation, she wrote
to General Electric to find where the boy in the adver-
tisement had his hair cut. It was just the type ot cut she
had vainly tried to get.
GENERAL O ELECTRIC
24
THE TEGHNOGR.\PH I
Firth of Forth Bridge
License Plate Study
Ceramic Ruckus
Illinois Research
Engineer's Day
Technocracked
Left : Battery of Eyes for the Inited
States Army.
— Cottrtes\ deneral LU'ctr
ished 1885
Member E.C.M.A.
Engineers responsible for the design of American mechanized armament
and the machines that make it have found that they can successfully
meet every bearing requirement with one kind of bearing — the Timken
Tapered Roller Bearing.
Friction elimination; precision; radial, thrust and combined load capac-
ities; maintenance of alignment of shafts and gears; all of these qualities
are inherent in the design and construction of the Timken Bearing.
You never may be called upon to design military equipment, but a thor-
ough knowledge of the Timken Bearing and its universal application will
be one of your most valuable assets no matter what branch of mechan-
ical engineering you eventually may enter.
We always will be glad to give you any information you may require
— including the solution of specific bearing problems.
THE TIMKEN ROLLER BEARING COMPANY, CANTON, OHIO
Manufacturers of Timken Tapered Roller Bearings for
automobiles, motor trucks, railroad cars and locomo-
tives and all kinds of industrial machinery; Timken
Alloy Steels and Carbon and Alloy Seamless Tubing;
and Timken Rock Bits.
TIMKEN
REG U. S. PAT OFF.
TAPIRED ROLLER REARIHGS
THE TEGHNOGRAPH
It Pays
Td KIVDW
Ahnul ZmC
In the period of America's greatest
industrial development, ZINC rendered
indispensable service; it is reasonable to
expect that it will be utilized even more
extensively in the greater developments
yet to come.
ZINC has now gone to war, as an
essential element in every form of fight-
ing equipment, on land and sea, and in
the air. In times of peace, it is used in
an almost infinite variety of applications,
from the tiny elements of zipper closures
to protective coatings for the hulls of the
largest ocean-going ships. You can't get
away from it — ZINC comes into intimate
touch with the life of every individual.
The Zinc industry itself is earnestly
and wholeheartedly striving to do a
worthy job in supporting the nation's
war program. It is also anticipating and
preparing for the day when Victory is
won, when new problems must be
solved.
Are Y0U9 T0O9 Looking
To The Future?
Will you be prepared with the knowledge
you must have to solve the problems of
the future?
ZINC is a material that it pays to KNOW
about. You can get some interesting and
very valuable data from these booklets,
which will be sent to you free:
"The Zinc Industry"
"More Facts About Zinc"
Better write for them now.
AMERICAN ZINC I]\STITUTE
Incoipozated
60 East 42nd Street New York. X. Y.
APRIL. 1942
-Courtcs\ (icncral Elcc
WE WILL WIN ! • * *
Clouds of Airplanes and a Tzco Ocean Navy
This ui'tK'iatidii us <iiir fiitliers and liiiclathers. has a (hily (o picscrvi' a Irccilom
eariifd thi<>ii;;h saciiliic 1>.> (J.-neial WashhiKlDii and the Ciinlin.'ntal Arnij. .Many
I'lifMiifs of dfniixiacy have alt<'ni|)ted to ciiish the tide of Aniericanisni tliat rises to
enyulf lliein in allaclis iii>oii our siiores and our government.
(Jenerai Santa Anna didn't stem tlie tide with the atfaeU on the .Mamo. The IJarhary
pirates demanded trilmte. Iiiit Lieutenant Stephan Deeatur earried tlie fiulit to tlie tyrants
and won. .Sinluni; tlie I .S.S, .Maine i;ave us Dewey at .Manilla to allow liherly to flow
unrestrained hy the dam of ai^yression. .\n .\.l';.l'". under (ieneral I'ershins set "The
Terrihie llun" back twenty years. .Ml these events are the high water marks of the tide.
The treaihery at IVarl llarhor yave us (ieneral .Mae.Vrtliur and the heroes of Bataan
to mark the rise anain. Kememlier IJunker Hill and \ alley I'orue— Karbary and the
.Maine— the Luisitania and .Meuse .\rgoniie — I'earl Harbor and Kataan and we will win.
WG.M
Colossus of
Steel and Stone
By Robert E. McCleary
Jiniior ill Mechanical Eimiiiecriiig
A glancf at the map of tlie Bn'tisli Isles shows Scot-
land to be almost cut in two by the liitiis of Chile aiul
Forth. These firths are similar to the Sexern and Thames
estuaries which similarly interrupt direct natural com-
municatinu with tlie southern and midland portions of
Knghuul.
Prior to 1S^*(), tra\elers from Edinburgh to the counties
of Fife and Perth
to choose between an inconvenient
and often stormy passage of the Forth in a steamer at
Queensferry, and making a long detour by rail around
by Stirling.
These difficulties became intoleratjle and as early as
1S()5 a proposal was made to construct a double tunnel
under the bed of the Forth. Matters got nowhere, how-
ever.
In ISIS James Anderson, an engineer whose ideas super-
seded the engineering science of the period, proposed a
bridge at Queensferry which was to contain main spans
of 1500 and 2000 feet with a ii foot widtli. The cost
was to be a mere ifl 00,000. A survey of his plans show
it to the benefit of any would-be stockholders that the
scheme failed to pass the paper stage.
In 1S7.?, the Forth Bridge Company made a start \\ith
subscribed funds to carry out Sir Thomas Houch's plans
for a two span suspension bridge of 1500 foot lengths each.
A start was made for tower foundations on Inchgarvie
Island, but the Tay Bridge, engineered by Sir Thomas
Bouch, collapsed in disaster in 1879, and the work stopped,
for he lost the confidence of the company and public.
Engineers confronted with the problem of maintaining
both road and river traffic, as in this case, had recoinse to
several paths of action, i.e. :
1. A low-le\el bridge, with openings for vessels.
2. A high level bridge, with inclined road approaches.
3. A high level bridge with hydraulic lifts at each end.
4. A tunnel under the ri\er with inclined approaches.
5. A tunnel with h\ilraulic lifts at each end.
6. A ferrv.
Engineers toyed with plans submitted for a Thames
estuary bridge which called for a rolling platform 300 feet
long and 100 feet wide to be propelled from shore to shore
on rollers placed on top of a series of piers 100 feet apart.
Two point bearing would be assured and it was calculated
the device would carry 100 vehicles and 140(1 passengers
per each 3 minute trip.
Since the conditions decreed that the points of support
must be few and far apart, Messrs. Fowler and Baker, in
1881, submitted plans for a cantilever bridge of luiprece-
dented size to bridge the distance between North and South
Queensferry. These plans were adopted.
Let us explain the cantilever principle. Men seated in
two chairs represent the towers and bases of a cantilever
bridge. Both extend their arms simultaneously. Small
downward pressures would easily depress their hands, so
thev are provided with sticks to grasp wliose ends rest against
the chair seats. Now their arms resist tension and the sticks
resist compression. If the gap remaining between the mens'
hands is bridged with a loaded plank, the men tend to lose
balance and fall inward. If the weights are placed on the
outside arms and the loadeil plank is placed between the
men and resting on the sticks, equilibrium and strength have
been achieved. This is the cantilever principle.
The engineers erected three huge steel towers, each
resting on massive piers at the extremity of the North
Queensferry promontory, the western end of Incharvie
Island, and in shallow water on the south edge of the south
channel. Each tower is 361 feet above high water level.
From these huge supports six cantilevers were built out,
each 680 feet in length. Those at the north and south ends
are anchored to viaducts which carry ihe main roadway,
1 S7 feet above high water, to higher ground. The other
two pairs terminate while yet 330 feet apart, and these
intervals are bridged by two girders resting on the cantilever
ends.
Viewed sideways, the four vertical columns composing a
tower are parallel, but when seen from the railway track a
decided taper is noticed. This 'batter' of 1 in 7 yi, which
contracts the towers from 12(1 feet apart at bottom to 33
feet at top, is mamtained throughout the structure to the
cantilever ends, where the height has shrunk from 330 to 34
feet and the width from 120 to 32 feet.
Inchgarvie tower is at a disadvantage with regard to
'live' or train loads. If two hea\\' trains pass one another
Above: The three eantilever lowers in eonstrurtion.
ISelow: The bridge "as I'inall.v eonipleted in I8!t().
APRIL, 1942
at an end of a cantih'ver, they exert a great pull on the
central tower. The Kite and Qiieensferry towers arc
counterweighted on their landward ends by two huge boxes,
each carrying lOOO tons of iron and resting on the viaduct
piers. This was impossible in the Inchgarvie tower so this
span was made 11 S feet longer, the difference being between
a pair of tower piers, which gave the columns farther from
the live weight more leverage.
It is interesting to note the use of tubular construction
in the lower compression members. These tubes aie 12 feet
in diameter in places and were curved by massive hydraulic
rams. The upper tensile members are regular girder con-
struction.
The problems presented to construction were enormous.
Winds developing pressures of as high as 20 poiuids per
square foot often swept the firth. The great wind surface
of the bridge would load the structure heavily under such
conditions. The depths to which the caissons must be sunk
for pier footing, were as much as 89 feet.
Each pier is of solid cylindrical concrete, 60 feet in
diameter. Ten of the twelve piers were sunk by means of
coffer dams or caissons. In deep water a pneumatic, closed-
bottom section caisson was used, with workmen descending
through air chambers to the bottom where pressures of 40
pounds per square inch made conditions very uncomfortable
and dangerous. Electric lights, hydraulic spades and blast-
ing was used to facilitate the sinking of these caissons into
bed rock.
The first step in the actual construction was to fix the
positions of the main circular piers. Direct chain or rope
measurements were impossible, so the surveyors laid out a
4,000 foot base line on the south shore and there built an
observatory for use in triangidating the distances.
Shops for fitting the tubes, drilling, and patternmaking
were erected, in addition to a sawmill and houses for an
army of workmen numbering 4,600. A drawing loft where
fidl sized drawings and templates were made on a blackened
200 X 60 foot floor, was built.
A water supply and facilities for haniUing and storing
140,000 cubic yards of masonry and 35,000 tons of steel
were established. A cable for telephonic communication
between various shops and offices crossed the bed of the
Forth.
A jett\' 50 foot wide and 2100 feet long extending from
the south Queeiisferry shore to the Queensferry tower car-
ried rails for con\\ing material.
From ISS.^ until its opening to traffic in 1890, this
colossal railway bridge cost over 1 5 millions of dollars.
The 6,000,000 rivets would stretch 200 nules if placed end
to end. Inside and out, its surface area of 14^ acres re-
(pures painting once every 3 years.
A more detailed study of the iiistory and of the obstacles
faced and o\ercome in its construction, makes this early
colossus of steel and stone an inspiration for any engineer.
Xit'w slKiwinsj
nu'iiilier^.
Iht' tnhular coiistruitiiin in the liiwcr <'(ini|)ressicin
Annual Highway and Surveying Short Courses Discuss Defense
By August Uttich
Freshnuni in (' licmical Etifiiticeriufl
The twenty-ninth annual highway conference and th?
fifth annual surveying conference to be held at the Uni-
versity of Illinois had three hiuidred and seventy-five in
attendance from March .5-6. Mr. W. W. Polk '81, who
had just taken office as the Chief Highway Engineer of
Illinois was introduced at the conferences.
The main discussions centered about the difficulties
brought about by the war, and it was pointed out that
since the war began many new demands have been made on
the highway systems of the state. Road materials can no
longer be easily obtained and the equipment for construction
and repair is being greatly curtailed. Even the rubber
shortage will have an effect on the highway conditions, if
it is only to decrease revenue by decreasing the number of
licensed vehicles.
Perhaps the most interesting discussion of the confer-
ence was one that advocated the building of the civilian
defense units around the state highway luiits. Highway
units are already sufficiently organized and their work on
8
the roads and highways is inseparably connected with de-
fense work. With these groups as a basis it would become
much simpler to organize defense imits.
Many interesting papers presented at the twenty-eighth
annual conference were available to those who attended the
session this year. The Illinois Conference on highway en-
gineering began twenty-nine years ago as a two weeks course
on highway engineering, (iradualh' it has become a three
day conference of all state and county highwav officials,
contractors, engineers, engineering facult\'men, and the stu-
dents of civil enginering.
President Arthur Cutts W'iUard was present at the
surveying conference where the most interesting discussions
centered aroiuid the progress and problems of the Chicago i
subway. President Willard was counseling engineer for
tile project.
Sound motion pictines siiowing the dexelopments in the
construction were presented. It was pointed out that,
though the branches of the subway are not numerous or
long, the present work is just a basis of the work planned
for the future. Priorities for construction materails must
be obtained to meet the needs of the further developments.
THE TECHNOGRAPH
License Plate
Color Study
By William G. Murphy
Junior in Civil Engineering
Mr. C. T. Daiiiascke '41 won the district contest of the
AIEE for papers written by underfrraduate students in the
Great Lakes Area, according to word received by Prof.
E. B. Paine, head of the Department of Electrical Engi-
neering. Damascke's paper will go from the district, which
included all the Big Ten schools and many other engineer-
ing colleges in the North Central area, to the national con-
test sponsored by the electrical professional society.
The paper by Damasck was an analysis of the effective-
ness of highway signs and license plates with the tests being
made based on two main factors; namely, legibility and
attention value. Many law breakers escape punishment
every year because of poor legibility due to the color com-
binations and the numbers being poorly arranged with re-
spect to glance legibility.
The technique of measuring the legibility involved the
use of a universal sign board with racks in which the letters
could be placed. A shutter de\ice consisting of a Venetian
Brightness meter ii>eil in <i)l(ir stu(l>.
blind with the slats mounted vertically to control the time
of visibility was used for the experiments.
Studies made on the subject have led to the following
conclusions on glance legibility:
1. Cilance legibility distance was slightly less than the
pure legibilit)- distance.
2. Svnibols derived their advantage from simplicity of
layout and familiarity value.
3. Not more than three or, at the most, four words
are seen at a simple glance, therefore symbols or words
should be limited to this number on signs.
APRIL. 1942
Apparatus used by Damaseke showing similar "C" chart.
4. Attention value ilcpends on color, contrast, rela-
tive size, simplicity', and contrast of layout.
5. Factors expected to be fundamental for priority
value were: reading habits, position, and proximity to
another attention compelling sign or object.
Equipment used in the brightness and visibility tests
consisted of a \isibility meter designed by \Litthew Luch-
iesh and Frank Moss and a brightness meter of the portable
type resembling a motion picture camera.
The visibility meter looks like a pair of eye glasses and
is worn as such. It reads in both foot candles and relative
visibility. The visibility was relative to the number of
readings taken and the accuracy of the reading.
Due to the wide range of contrast and the limited range
of the visibility meter, it was necessary to find by experi-
ment the correct brightness to permit measurements during
the entire experiment. The biightness was constant at 22-ft.
candles.
Accuracy with the brightness meter came only through
experience and the results were given in foot candles and
foot lamberts. The lighting equipment included a bank of
16-60 watt incandescent lamps. Each had a reflector, and
each lamp could be controlled by an individual switch. It
was necessary to regulate the voltage to attain daylight
brightness. The average was about 135 volts.
The test objects consisted of 31 separate colored plates
6x6 with the international "C" to match each color.
A test was necessary to find if there was a relationship
between distance and relative visibility readings. Three
sets of readings were taken and a ratio of the distance over
the relative visibility was taken. The average distance di-
vided by the average relative distance^ 1.62 (in all cases).
The method of color classification used was the Munsell
method of classifying by visual matching.
Old gentleman, bewildered at elaborate wedding: "Are
you the bridegroom ?"
Young man: "No sir, I «'as eliminated in the semi-
finals."
APRIL EDITORS
This Aprd issue of The Tcchnoyraph was edited b\
William G. Murphy '43 and Sheldon J. Leavitt '43i2.
The Ceramic Ruckus of 1942
By Donald K. Stevens
Senior in Ceramic Engineering
Running tivie to iorm, the ceramists had the most un-
usual dance programs of the year at "Ruckus" Saturda\
night, March 7. This group has not been satisfied with
having the only departmental dance on the campus, but by
having typical ceramic products as parts of the program they
really are achieving a distinctive reputation.
In the past enamelled ash trays, enamelled plaques, glass
cloth, and attached miniature drain tile ha\e been used as
programs. The 1942 Ruckiis programs were of blue flashed
and white glass plates, with orange lettering fired on the
blue glass.
The manufacture of the programs was in itself a diffi-
cult job. The glass plates had to be perforated and fitted
together with metal rings. The edges of the plates are
ground and beveled.
The lettering for the front cover was done by Mr. Axel
Ottoson of the Ceramic Department faculty who also served
as advisor to the students making the programs. By a
photographic process this lettering was transferred to a
gelatinized screen and by brushing ceramic color through
the screen the exact reproduction was achieved. The plates
were fired to mature the color and fuse it permanently to
the glass. The various steps in making the programs are
illustrated. By co-operation with several commercial firms
the otherwise expensive programs were made at rather
moderate cost.
The Student Branch of the American Ceramic Society,
of which Bob Grove is the president, is looking for a new
and attractive program idea for the 194.^ Ruckus. These
fellows are actually hoping to better their '42 work!
Perloratini; the ulass platen li.i (hilling was a (lillicult opfralidii.
(Additidiial illustrations nn the opniisilt' paKi')
("eramists turn "Hep-eats" for "Kiiekiis."
Qtljc '^bitm-B ^n^ ^\nil
.
3Jiiiii
the faculti;
;^n^ stubcnts nf tlic
CCnllcac n
^niuni-crina
in nununti
ici tin- ^e£ltll nf
fx.
J^vtlnir
^Vuicll cEnlluit
10
THE TECHNOGRAPH
Illinois Research —
Sound Motion
Pictures Developed
By Hayward F. Talley
Freshiuan in Chemical Enginceriiia
Each week millions of Ainerican people sit in ina;;-
nificent theatres throughout the land and see their favorite
actors and actresses perform upon the screen, and hear
them speak in all the naturalness of the human voice. The
facts of science which were accumulated tor use in pro-
ducing these pictures arc many and their applications \aried.
Long before the days of the silent movie, it was realized
that if a form is passed before the eyes at the steady rat?
of thirty times a second the brain could not detect the
tiny periods of its absence. Further experiments proved
that if an object is moved in its position before the eyes
thirty times a second its movement would appear constant
to the average person.
With the discovery of celluloid and its application to
photographic processes, the problem of movement repro-
ductin by means of pictures was reduced to a mechanical
one. In 1895, Edison was granted a patent on a movie
camera and an apparatus for viewing the pictures syn-
thetically. By 1901, further experiments had led to another
patent on apparatus differing from the prcv.ous equipment
in that the film was perforated on both edges by circular
holes in which pins of a driving mechanism would engage.
The film was thus drawn through a projector before a strong
source of light, and the picture projected on a screen.
This is quite like the general system used today.
Still not content, Edison and his as.o;iates began ex-
periments on combining his recently perfe.ted phonograph
and the photographic equipment in an endeavor to produce
sound mo\ies. His efforts secmetl fruitless, however, because
of his inability to synchronize the voice with the picture.
With the aid of other inventors, suitable synchronization
equipment was perfected; only to become superceded by
an entirely new system of sound recording.
In 1906-10 Lauste, Mrs. Von Madeler, and others
invented theoretical methods for recording sound on and
reproducing the sound from the picture film. Due to in-
accuracy of sound recording or reproduction, this system
could not be used commercially, and most movies of this
period were of the familiar "silent" type.
About 1920, J. T. Tykonciner of the I iii\ersity of
Illinois Electrical engineering staff took up the cause of
the soimd-on-film movie. In June, 1922, he obtained
patents on a perfected sound-on-film system and improved
transmitter or "microphone." This system was proved
thoroughly practical and silent movies were gone forever.
How It Works
Although there are two practical methods of recording
sound on film, a reproducer capable of reproducing sound
from one is equally capable or reproducing from the other.
The two methods of recording on film are ( 1 ) the variable
area method and (2) the variable density method.
The variable area method consists of a source of light,
a mirror, a suitable optical system for concentrating the
light into a ver\ fine beam. The mirror is supported by a
loop of wire. This wire is connected in a circuit with the
microphone which picks up the sound. As the sound varies
the mirror reflects light over varying portions of the ground
track on the film. When the film is developed the part
of the film which was exposed to the light beam will be
opaque while the remainder of the soiuid track will be
transparent.
The variable density method consists of a variable in-
tensity light source and a light valve. The light varies
with the amplified sound currents and shines through a
slit onto the moving film which is kept at a constant speed
of 90 feet per minute. When the film is developed the
sound track is covered with horizontal lines of various
ilensity.
The method of reproducing the sound consists of a photo-
electric cell which varies in resistance with the amount
of light which falls upon it. This cell is acted upon
through the sound track of the film. The cell is connected
in a high impedance circuit with an amplifier which re-
pioduces accurately the sound which is picked up by the
microphone dining movie production.
Thus we see that Illinois, through the inventive genius
of its engineering faculty, has scored again — this time pre-
senting to the American people a most enjoyable means of
entertainment and a most effective means of visual educa-
tion.
Below: Bob (irove and Bob Forth stenciled the glass.
■Above: The most elaborate anil unusual danee pros;rains on
the cainpus.
APRIL, 1942
11
I
A Day in the Lii
By Donald K. j
Men's Dorm has a iiever-fail alarm clock if you would believe Bill Murphy
as he pours refreshing waters on unsuspecting Sterling Snyder at about 7 :(l(l a. m. . . .
It must be effective for that lad brushing his teeth is none other than I. Stirling
Snyder himself, son of a civil engineer in Ripley, Tennessee. . . . L pholding his
family tradition, "Colonel" forgoes breakfast and pulls a "Dagwood" as he dashes
off to one of his five 8 o'clocks. . . . Hill has meanwhile donned his habitual uniform
and has "one heck of a time" analyzing a simple girder for his C. E. 62 instructor.
. . . And isn't it an engineer's luck to have to dash from "north of Cireen" to the
Armory? Cadet Lt. William G. IVIurphy, Infantry, knows that Armory doorstep
like his own home. . . Bill's roommate realh eats, drinks, and sleeps civil engineering,
so it isn't surprising we overhear him imitating Prof. T. C. Shedd's accent for the
anuLsement of visitors in the A.S.C.E. office. . . . Checking up on the morning mail
Sterling doesn't get an\', but Bill's box is crowded as usual. It nuist take lots of
girls at home to write enough letters to fill the Men's Dorm boxes! . . . Not taking
A Civil Engineer
Idon J. Leavitt
P. E., but trying to get in shape for tlie parachute troops (no kidding), "Colonel"
and "General" may soon trade in their nicknames for titles of the same category,
though not as glorious. . . . That deserves a good meal and time out to "chew the
fat" too. Sterling, a southerner, eats slowly and Bill, from Decatur, Illinois but
bearing the earmarks of his Pittsbingh background finishes only a little ahead. . . .
Afternoon classes are drab events for the two juniors in C. E. but important never-
theless. Bill finds a little time for study this afternoon. The picture on his desk
is that of Eunice McKee, home town girl going to Millikin University. . . . Even
with slide rules hard to get you can't blame the fellows for "fencing" a bit. Ask
them wh\ , and even they don't know — probably just to relax the nerves. Bill's
pipe isn't far away. Sterling doesn't smoke. . . And just to round out the day's
activity dark haired Sterling and medium complexioned Bill entertain Janet Houston,
Tri-Delt from Concord, Massachusetts and Eunice, also a Tri-Delt. Precise, slow
talking Snyder tries to get the girls to see that the bending moment isn't really the
instant at which the beam bends. It's all in the tla\' for an engineer.
NAMES
. . . in the neios
By William R. Schmitz
Freshman in Cheiuical Engineering
JOHN BOYD
John Boyii is a little man witji big stutf. He is an
Urbana boy and he has made good at Illinois. With a
good 4.63 scholastic average, John is all set to joint West-
inghouse this spring when he graduates. At the present,
he doesn't know exactly what type of work he will do.
However, he expects to enter the student graduate training
program offered by Westinghouse. Here at the Univer-
sity, John has been working on a new type railroad car
wheel. His object has been to find a new type wheel that
will stand up under greater speeds. He is also quite inter-
ested in hydraulic turbines and fluid flow.
John is a member of A.S.M.E., A.S.T.M., Tau Beta
Pi, Pi Tau Sigma, Sigma Tau, and Y.IVI.C.A. His chief
hobbies are model airplane building and whittling. He
has built and designed several gas model planes, and has
won some contests. He is really quite an expert at whit-
tling. He has on display at home a car of the futiu'e which
he carved out of wood in 1937. Surprisingly enough, this
.lOIIN
JACK
model is \ery similar to the present-day models. He also
has some horses carved out of wood which are pretty good.
Last summer, John had a chance to visit M.I.T. and
Harvard. One visit to each was enough to make him glad
to get back to good old Illinois. He doesn't like the way
they have everything crowded together, and their M.E.
departments can't compare with Illinois. John has traveled
aiound a good bit, working in the I'.ast one summer, on the
West coast the next summer.
hopes someday to live there.
lohn likes the West and
JACK LENOIR
John Lenoir, better known to his friends as Jack, is a
Chemical engineer extraordinary. Besides being a member
of Phi Kappa Phi, Phi Lambda Upsilon, Tau Beta Pi,
Sigma Xi, Sigma Tau, and A.I.Ch.E., Jack is one of th-.-
very few fellows on the campus who has a personal letter
from Hed\- Lamarr. If any of you skeptics doubt it. Jack
has the letter hanging abo\e his desk and is willing to show
it to any and all.
Jack spent his first year at Armour Institute before
transferring to Illinois. F"orced to drop out a year between
his sophomore and junior year, Jack has come back to do
a good job in his studies. When he entered school as a
freshman, he wanted to be a great chemical engineer, but
he now hopes to be only a good one. But from the 4.937
average that he is carrying around, we are inclined to be-
lieve that he will be a great chemical engineer. At any
rate. Jack is all set to join the Westvaco Chlorine Products
Corp. when he graduates this spring. He expects to be in
the research department working on organic chemistry.
As you might guess. Jack's great love is organic chem-
istry. At the present time he is doing some research work
on the polymerization of Styrene. Just the other dav. Jack
became the second person ever to make a certain compound.
This compound is theoretically possible, but until Jack hit
on the right combination, it had been made but once before.
The chemical and physical properties of this compound are
such that it is impossible to keep this compound more than
a few minutes. Jack also spends a good portion of his
time working in the rare-earths laboratory on the separa-
tion of some of the rare-earth elements.
Jack has some ver\' interesting hobbies. He collects
railroad time tables from various parts of the country.
Besides being somewhat of an authority on historical events,
especially the Civil War, Jack is also very interested in
astronomy. He has a collection of maps, which he made,
showing the positions of stars every two hours during th?
day. On top of this. Jack likes sports of all kinds.
OCD BULLETIN
You are enjoined not to disseminate reports of indeterm-
inate provenance which have insufficient bases of authen-
ticity, and which by repetition tend to acquire cumulative
inexactitude. In other words don't spread rumors.
SAVE TIME WITH THESE
Um/i/rKM TAPE-RULES
Eyery busy engineering stu-
dent needs a Tape-Rule for
his vest pocket — where it's
handy and ready tor those
dozens oi little measuring iobs
that come up every day.
There's no need wasting time
in search of a tape or in try-
ing to guess the measurement.
Just reach in your pocket for
your "Meiurall" or "Wiiard."
Your dealer can help you
select the one you need.
,>,<.L........ S. SAGINAW. MICHIGAN WINDSOR, ONI.
TAPES -RULES -PRECISION TOOLS
NEW YORK
,06 La(ay<tl< St.
14
THE TEGHNOGRAPH
■<^:j^'m
S>' ' -
•' I
fit.
/ Lasher wins
,W on Weather.
J VVMl ,., tiff >vire rings from us
to arfeUs, 1 „„„id.. to .l.e "ell S) ^,„ teen
the urge - an^ ^
done before.
rviFi
APRIL, 1942
15
TECHNOCRACKED...
By Edward C. Tudor
Senior in Electrical Eni;i>ieerinf;
We would appreciate knowing who tlie jerk was that
submitted the following: —
ODE TO A SCREWBALL
You try to be clever
And what do you get?
You're marked down forever
As strictly all wet.
You try to be witty
And what's the reward ?
A few laughs of pity
In some minor chord.
You try to be humorous
But strive as you may.
The slams will be numerous
And they'll all come >our way.
The moral is clear
If vour life would he sunnv
Don't try to be FUNNY!!!
As a come back, here is our offering: —
AX ENGINEER
Verih', I say unto \'ou, marry not an engineer,
For the engineer is a strange being and possessed of main'
devils.
Yea, he speaketh eternally in parables, which he calleth
"Formulae,"
And he weildeth a big stick which he calleth a slide rule,
and he hath but one Bible — a handbook.
He talkcth always of stresses and strains, and without end
of thermodynamics.
He showeth always a serious aspect and seemeth not to
know how to smile.
And he picketh his seat in the car by the springs therein,
and not by the damsel beside him.
Neither does he know a waterfall, except for its power.
Nor the sunset, except that he must turn on the light,
Nor a damsel except for her specific heat.
Always he carrieth his books with him, and he entertaineth
his maiden with steam tables.
Strauch's are Headquarters for Fine
Cameras and Photo Equipment and
Supplies
PHOTO SERVICE IN
FINISHING, THESIS PHOTOS,
PHOTOSTATS, ETC.
Kciiu'iiibfi-, iy/i off on Eastman Kepair and UecoiKli-
tinning Servile on <'anieias until IMa.v I.
Strauch's at Campus
709 So. Wright
Veril\, though his damsel expecteth chocolates when he
calleth, she openeth the package to disclose samples
of iron ore.
Yea, he holdeth his damsel's hand, but only to measure the
friction, and kisses but to test the viscocity.
For in his eyes shineth a far-away look which is neither
love nor longing — hut a \ain attempt to recall a for-
mula.
There is but one key dear to his heart, and that is the
Tau Beta Pi key.
And one lone letter for which he yearneth, and that an "A."
Even as a young boy he puUeth a girl's hair to test its
elasticity, but as a man he discovers different devices.
For he would count the vibrations of her heart strings and
reckon her strength of materials.
For he seeketh ever to pursue the scientific investigations,
even his heart flutterings he counteth as a vision of
beauty and inscribeth his passion in a formula.
And his marriage is a simultaneous equation invohing two
unknowns and vielding diverse answers.
Gags of the month : —
Judge: "Are you positive that the defendant was drunk?"
Officer: "No doubt."
Judge: "Why are you so certain?"
Officer: "Well, I saw him put a penny in the patro!
box on Green street, then look up at the clock on the L nion
{Please See Page IS)
THE STORE
FOR MEN <
Where
UNIVERSITY MEN
t PREFER TO BUY
33-35-37 Main St. • Champaign
16
THE TEGHNOGRAPH
\^
ir'^j^ -^fc"*
^^.
» :^
HOW JO SEE RED... AND LIKE IT!
f
Friction . . . arch enemy of speed in the niachinmg of
iron and steel . . . meets its match in cutting; tools made of
Haynes Stellite non-ferrous alloys. For these alloys ... of
cohalt, chromium, and tungsten . . . have tlie amazing
property of '"red hardness." Unlike cutting tools made of
ordinary metals, they keep their edge . . . and keep on
cutting . . . even when friction heats them red hot.
Making possible tougher, longer-lasting cutting tools is only one
of the vital roles played by Haynes Stellite materials. Because they
stand up under beat, abrasion, and corrosion, they are used to hard-
face many different kinds of metal parts.
Oil well drilling bits . . . steam shovel bucket lips . . . hea\'y gears
. . . shafts . . . airplane and truck exhaust valve seats . . . crusher
blades . . . mixers . . . plowshares . . . and other pieces of equipment
that must withstand steady punishment have their lives lengthened
. . . and their efficiency stepped up . . . with welded-on bard-facings
of Haynes Stellite alloys.
Use of Haynes Stellite alloys speeds up production . . . lowers pro-
duction costs . . . saves on tool and part replacements . . . reduces
time lost while replacements are being made. In the fabrication of
new parts, base metals can be selected for such valuable properties as
strength and ductility — without particular regard for wear-resistance
— because they can then be armored against abrasion, beat, and corro-
sion by hard-facing with Haynes Stellite alloys.
Further savings can be made by the use of these alloys because worn
parts can be renewed, instead of being sent to the scrap pile . . . thus
eliminating replacement with materials hard to obtain.
Faster production . . . conservation of metals . . . lower costs . . .
these are the contributions made to industry by Haynes Stellite alloys.
• ■ •
The development of Haynes Stellite Company alloys and hard-lacing
practice has been furthered by the metallurgical knowledge of Electro
Metallurgical Company, by the research tacilities oi Union Carbide
and Carbon Research Laboratories, Inc., and by the service organiza-
tion of The Linde .Air Products Company- which companies also are
inits of Union Carbide and Carbon Corporation.
HAYNES STELLITE COMPANY
Unit of Union Carbide and Carbon Corporation
KOKOMO, INDIANA
NEW YORK, N. Y.
TECHNOCRACKED
{ . . . frriin payi 16)
buiKiiiif;, and shout, '(losh, i ve lost fourteen poiuuls' !"
"How much are these apples?"
"Fifteen cents a peck."
"What do vou think I am, a bii
Toinist: "Milking the cow?"
Yokel: "Naw, just feeling her pulse."
Drunk (in telephone booth): "Xumb.T, hell! I want
my peanuts
SLIP STICKING
The art of rubbing two twigs together and looking
througli a piece of rock with a line on it to get the wrong
answer.
Spring has sprung
And I have sung
'Most split a lung
And swjir my tongue
Your phone I've rung
I'm all unstrung
To me you've cliuig
My heart I've flung
My pin I've hung
If me you've strung
Your neck I'll wrung.
"So you're working yom- way through school? How do
you do it?"
"Well, don't tell my father. He thinks I'm pediUing
liquor, but I'm really editing the humor magazine.
CLIPBOARDS 65c
University Book Store
202 S. Mathews
Problem: 4x4 equals ?
ANSWER:
Dial 4444 and see for yourself — it's the
finest and most prompt cleaning in town —
BRESEE BROS.
C\eonet%
518 E. Green St.
Champaign Phone 4444
What is the Significance
of this Mark ?
(^OR over 30 years this trademark has appeared
^^^ on every screw threading tool and screw thread
gage manufactured by Greenfield Tap And Die
Corporation. Guess— if you do not know— its sig-
nificance. Then turn this page upside down and
see if your guess is correct.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASS., U. S. A.
^1B^,GREENFIELD
TAPS DIES CAGES IWISI OHILLS BEAMtRS SCREW PLAIES . PIPE TOOLS
•3jjBni sjqj qjiM sjooj
Aq jnD spcajip uo Xpj ubd no_\ •sjbijiui s^XuBd
-uioD aqj 3JE sjDjjaj 3i[x '^JS 'jsaja 'looj 'sjiba^
'pEajqi A^3JDS.,UlJOJJBHOIJB^„ J33JJ3dEJ0 3UIJ
-jno jDExa aqj si ^jjBuiapBjj aqj jo auipno 9ci(~%
KAUFMAN'S
Are Famous For
CORRECT
MILITARY
UNIFORMS
ior
U.S.
ARMY-AVIATION OR NAVAL
OFFICERS
If .Mill are siilijci t Id call, clrcip inio Kaiil'iiiaii's iiiilliiriii
depart IIK-Iil aii> ilay and lixiU over our line slinwiir^
lit iiiililiiry iiniriiniis I'cir iitlici'i's ciT (he ariiu'il fiirces.
KAUFMAN'S
ON Till. ( A.AII'U.S
.\M) KAMCtlL
18
THE TECHNOGRAPH
Determined
.rossaeuni
Determined to fty a true
course instead of nolhimi
but rolls and tailsfins, tlie
Antes Crossaeum (cross-eyed
Floocus) finally overcame
the handicap of Converfient
Strabismus by developing a
flight control independent of
vision.
• Twelve New Deicitture aircraft instrument bear-
ings like those above, end-to-end. equal the size
of a slij^htly fat cigarette. Others you could hide
under a match head. At left : Some of the instru-
ments and controls in a twin-engined transport.
• That the determination of American Aircraft
and Instrument makers to excel in their fields has
l)een no figment of the imagination is attested hy the
fact that the quality and performance of America's
swiftly growing air forces are second to none in the
world. And in no small measure is this due to the
superior qualities of the hall bearings used in the
engines, controls and instruments.
New Departure, Division of General Motors,
Bristol, Connecticut. Detroit, Chicago, Los Angeles,
Seattle, New York and San Francisco.
Nothing Rolls Like a Ball
Newuepa/iXUne
BALL /bearings
S08S
APRIL, 1942
23
6'BCantfif(^ A/ews
HAVY CLASSROOM
A U.S. submarine is essentially an electric-propelled
vehicle, and an amazing amount ot electric equipment
is packed away in its steel hull. Responsibility lor opera-
tion, maintenance, and repair ot all this electric equip-
ment is in the hands ot two classes ot petty officers chiet
electrician's mates and electrician's mates first class.
For years General Electric has collaborated with the
Navy in providing instruction tor such men. They are
shown how all kinds ot equipment aboard their ships is
built and assembled. Thus petty officers are better quali-
fied both to care tor electric propulsion and other appara-
tus in normal service and to repair it in case of emer-
gency. This training has lately been accelerated. G-E
plants are seldom without groups of these visiting Nftvy
men, and in the past two years more than 50 petty officers
have taken the "course."
100 TIMES TOO BRIGHT
IN the early days of electric lights, economical city
fathers used to turn out the street lamps on nights
when there was a full moon. For the best blackout tech-
niques today, even moonlight is 100 times too bright.
But although air-raid wardens can't do anything about
the moon, for overcast nights General Electric's illuminat-
ing laboratory has developed a special street light which
produces illumination about equal to starlight.
The fixture contains a lo-watt lamp, so concealed that
the only light visible comes through a circular narrow
piece ot plastic aroimd the side. A projecting black canopy
screens the light from the eyes ot aviators. The light out-
put, equivalent to that from a single candle flame, seems
at first sight to be practically zero. But after a little time
eyes become adjusted, as they do in a movie theatre,
and objects can be dimly seen 30 to 40 feet away. Speci-
fications tor the new lamp are based on the experience of
the British in their blackouts.
ELECTRON WHIRLIGIG
WHETHER you call it a "rheotron" or "betatron"
or by its longer name ot "induction electron
accelerator," a new science tool recently built by Dr.
Donald W. Kerst in the G-E Research Laboratory is one
of the world's most potent merry-go-rounds. On it,
electrons ride to a speed closely approximating that of
light - equivalent to that produced by 20 million volts.
Copper bombarded by these dizzy, super-speed electrons
becomes temporarily radioactive, and other interesting
possibilities are being investigated.
Dr. Kerst, young professor at the University of Illinois,
got the idea for the device, built a sniall model, and came
to General Electric to build a bigger one. Like the much-
publicized cyclotron, except that it accelerates electrons
instead of positive ions, the device chases the charged
particles round and round in a magnetic field, adiling to
their speed at every revolution. Scientists are reticent
about predicting what the rheotron's chief use will he,
but it is promising enough so that a bigger one is being
built in the G-E laboratory for speeds ot loo million volts.
GENERAL O ELECTRIC
24
THE TECHNOGRAPH
i
I
AH out -for
defense
JUN10 1942
UNIVLRSIIY OF ILLINOIS
MAY
1942
Steam vs. Hydro
Power
Polaroid
Portable X-Rays
Mining Progress
Air-Conditioning
Technocracked
Naval School
ished 1885
Member E.C.M.A,
"TO PROVIDE FOR THE COMMON DEFENSE, TO PROMOTE! THE GENERAL WELFARE"
Bad medicine for big bombers
ONE WAY to spoil a bomber's aim is to
hang a curtain of steel over your ship
and dare him to come down through it.
To get that curtain of steel up there
requires quick-firing, flexible guns.
To the plant of the Westinghouse
Electric Elevator Company the Navy, a
few months ago, brought its plans for
such a gun. And to Westinghouse was
given the important job of building the
mounts that would control the aiming of
these l)atteries of quick-firing guns.
And the Navy said, "Well donel"
Today, over the Westinghouse plant,
there floats the Navy's "E" pennant —
for excellence — eloquent testimony to
the manner in which this Westinghouse
plant jjcrforraed the job. How was this
plant able to get into growing produc-
tion of these mounts so quickly? The
answer lies in a Westinghouse character-
istic called "know how" — the ability to
get things done in the best possible way.
This Westinghouse "know how" makes
itself felt wherever Westinghouse crafts-
men build things. Whether for the com-
mon defense or the general welfare, this
"know how" is doing a job. The same
skill and ingenuity that made so many
splendid things for peacetime living are
now being applied to many important
war weapons.
"Know how" will work for
you again
AVe look forward to the day when we
can give your home, your farm, or your
factory the full benefit of Westinghouse
"know how" again. To speed that day
means just one thing to us: to produce,
in ever increasing quantities, the tools
with which to get the victory job done.
Proudly We Hail Our 600
• No group at Westinghouse li.is met its
responsibilities in our war effort with iiKjre
zeal and ingenuity than the OUO young
engineers who only last year were your
college mates. Already, their work in re-
search and design has made vital contri-
butions to our country's drive for victory.
This year, hundreds who are now college
seniors will find at Westinghouse, as per-
haps nowhere else, an opportunity to
apply their schooling and intelligence
toward winning the war.
Westinghouse
"An Engineer's Company/' Westinghouse Electric & Manufacturing Company, Pittsburgh, Pa.
MAY • 1942
I'ower, Steam Versus Hjilro 7
l!y Donald K. Stevens
I'olaniiil is Versatile 9
By Hobeit I':. iMeCleary
Portable Hiyh Voltage X-Rays 10
By Aiiijust I ttich
Progress in Metal Mining ri
By Haywood Talley
Original Air-Conditioner Cycle 14
By John Slonneger
Technocracked lU
By Ftl Tudor
Names in the News 17
By William K. Schniitz
Kditorial 18
By Kobert K. MeCleary
Old (iym I'onverted to 'Naval Traiiiins; Ship' 20
By William G. Murphy
CO., Kxtinguishes Fires in Plane Motors '»-!
By Kdwin Thoinasson
War Boosts Steel Production 26
THE TECHNOCRAPH
Staff . . .
Donald K. Stevens Editor
William G. Murphy Office Manager
Robert W. Kouts Editorial Assistant
MAKE-UP AND ART
Sheldon J. Leavitt Assistant Editor
James Austin Photographer
Sydney Wood Editorinl Assistant
EDITORIAL, DEPARTMENT
Robert E. MeCleary Assistant Editor
AVilliam G. Murphy, Hayward L. Talley, William
R. Sc-hmitz, August Uttich Editorial Assistants
Richard W. Landon Business Manager
Jay Gossett Advertising Assistant
John Morris Subscription Manager
Eugene Wallace. John Graper, Warren Howard
Subscription Assistants
William Belch Circulation Manager
Alex Green Circulation Assistant
Henry P. Evans Faculty Adviser
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech-
nical Journal, Illinois 'Technograph. Iowa Engineer, Iowa Transit. Kansas
Engineer, Kansas State Engineer, Marquette Engineer, Michigan Technic.
Minnesota Techno-Log, Missouri Shamrock, Nebraska Bine Print, New
York University Quadrangle, North Dakota Engineer, North Dakota
State Engineer, Ohio State Engineer, Oklahoma State Engineer, Oregon
State Technical Record, Pennsylvania Triangle. Purdue Engineer. Rose
Technic. Tech Engineering News, Villanova Engineer, Washington
State Engineer, Wayne Engineer, Wisconsin Engineer.
Published Eight Times Yearly by the Students of the
College of Engineering, Iniversity of Illinois
Published eight times during the year (October, November, Decem-
ber, January. Feljrnary, March. April, and May) by The Illini Publish-
ing Company. Entered as second class matter. October 30, 1921, at
the post office of Urbana, Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Ulinois Technograph.
POWER
To Win A War
Ci'&'&l'^A
Behind the guns— behind the machines and the motors
that drive them — is steam, "prime mover" of all
industry. • Each time we find a way to squeeze an
extra B.T.U. from a pound of coal or a gallon of oil,
industrial output is accelerated and implements of
war rush sooner to waiting hands at the front. Because
B&W engineers have always been the first to origi-
nate major improvements in boilers, Babcock &
Wilcox has become America's largest producer of
steam generating equipment. • Today, all our efforts
are devoted to helping
utilities and industrial
plants produce the pow-
er to win this war. In
the victorious tomorrow,
we shall stand ready to
serve you whose hands
will guide the future of
American industry.
FREE 14-PAGE BOOKLET
"The Design Of Water-Tube
Boiler Units." Not a manual
of design, this interesting
hook explains what types of
boilers are used for the most
common types of service and
why. Your copy tvill be sent
on request.
THE BABCOCX * WILCOX COMPANY
. B) IIIERTT STIEET
NEW VOBK N f
BABCDCK & WILCOX
\ A \
^
^^
-y
n
ENGINEERING
FOR VICTORY
WITH TIMKEN
BEARINGS
y
/ / /
J
s
N
\
\
\
\
TP-'-rT"
TO ASSURE VICTORY
BUV UNITED STATES
DEIENSEBONOSCSTtUPS
Standard single row Timlten Bearing as used in
the majority of applications.
V ic+ory for the United Nations In the war
will, to a great extent, be a victory for American
engineering and Incidentally, for TImken Tapered
Roller Bearings.
Many lessons will be learned from experience gained
In designing war equipment and the machines that
make It — lessons that you will profit by In future years
when your student days are over and you are called
upon to take an active part In the tremendous work
of world reconstruction.
Among other things you will find — as thousands of ex-
perienced engineers already have proved — a thorough
knowledge of TImken Bearings and their application as
useful as your slip stick. It will enable you to meet
every bearing requirement completely and soundly.
We will be glad to help you with your bearing pro-
I blems at any time.
THE TIMKEN ROLLER BEARING
COMPANY, CANTON, OHIO
TIMKEN
TRADE MARK REG U S. PAT OFF,
TAPERED ROLLER BEARIHGS
Manufacturers of Timlten Tapered Roller Bearings for automobiles, motor
truclcs, railroad cars and locomotives and all kinds of industrial machin-
ery; Timlcen Alloy Steels and Carbon and Alloy Seamless Tubing; and
TImken Rocic Bits.
THE TECHNOGRAPH
~\
"The next number will loe
free with 6 box tops , followed
by occasional showers"
Doubletalk' No, it's how radio
would sound if stations couldn't
be kept on their assigned fre-
quencies. The problem was licked
once and for all when engineers
discovered how to regulate radio
frequencies with a tiny disc of
quartz crystal, the thickness of
which governs the length of the
waves. Precision cutting, grind-
ing and finishing of the quartz,
a process Carborundum helped
pioneer, makes today ' s accurate
control possible.
No larger than a thumb nail,
only about 1 16th inch thick,
these oscillators must be fin-
ished to limits as close as
1.100th the diameter of a hair.
With the aid of Carborundum
Brand Abrasive Grains and Pow-
ders, the discs are made with
optically flat and parallel
surfaces, and thickness so
accurate it must be measured
in terms of light wave length.
In the development of many modern
aids to living, abrasives have
played a vital part. And Carborundum
skill and knowledge have made much
of this progress possible. These
facilities will be at your disposal
no matter what industry you go into.
The Carborundum Company, Niagara
Falls, New York.
L
Carhtiriincliiiii it- n reniytered trade-mark of and indi-
cates miinufacture by The Carborundum Comptiny.
MAY, 1942
jr
g
^
ST
1
- ]
k
H
Before reading this article, which type of power
generation would you think more economical? Mark
vour ballot, then read the story to check your decision.
H\dro-electric Q
Steam-electric Q
Combination hydro-steam-electric Q
HYDRO versus
STEAM POWER
By Donald K. Stevens
Senior in Ceramic Engineering
In connection with the War Effort new demands have
been made on the already expanded electrical power supply
facilities of this coimtry. The need for more KV'A's of
power at a minimum expenditure in money and fuel has
refocused attention on the discussion of relative merits of
the hydro-electric and steam electric plants. The problem
is: Which type of electrical generation is more economical
— hydro or steam?
One factor in the discussion of a power plant is the
Above — I.ciwering second generator into place at one of (wo,
million-Uw. power-liouses at one of largest government lianis.
(Courtes.v of \\ estin;;house).
Left — Klectrical power on the march.
MAY. 1942
Mi;;ht.\ .Vsuan Dam ni Kjj.vpt Kciierates hydi'opuwer.
efficiency of the actual turbine driving the AC generator.
The extremely high efficiency of the hydro-turbine (94- j-^^ )
exceeds that of the better type steam boiler-fed turbine
(90-|-%) and it is in this respect that hydro-plants are
often considered most efficient.
A second factor in comparing economies of operation i">
the cost of obtaining the impelling medium (fluid at high
pressure) for the turbines. It is in this respect that steam
plants jump ahead.
Following rapid improvements in boiler design the
operating pressures in steam boilers jumped from 300
pounds per square inch with temperatures of 630 degrees
Fahrenheit and a fuel requirement of 18,500 B.T.U. per
kilowatt-hour of net station output (1918) to 1,400 pounds
per square inch pressure, steam temperatures of 850 de-
grees Fahrenheit and a fuel requirement of only 12,500
B.T.U. per kilowatt-hour of net station output (1940).
A kilowatt-hour can now be produced for about 9,000
B.T.U. (1942), utilizing both mercury vapor and steam.
Improved water-cooled furnace wall design is greatly im-
proving steam boiler efficiency. It is interesting to note
that rate of evaporation of water per hour in a steam
generator incrased from 60,000 pounds in 1910 to 30(^000
in 1920 and to more than IJ.4 million pounds in 1935.
The hydro plant requires a large volume of available
water or a considerable head (or both, depending upon the
demand) and this means a very large capital expenditure
for a dam, penstocks, and et|uipment, and a reliable rain-
fall in almost all cases.
It has been estimated that the cost of power measured
at the plant bus is 4 mills per kilowatt-hour for the steam
and 6.3 mills per kilowatt-hour for the hydro-electric plant.
Where the two types of power can be coordinated unit
costs are reduced. Where the government has built dual-
purpose dams for irrigation and power it is difficult to
assign a definite proportion of the cost to its power-pro-
duction potentialities. There is no doubt however that
such structures as the Boulder Dam (see the cover pic-
tures of January and March 1942 issues of The Techno-
graphQ. Norris Dam, Pickwick Dam, Shoshone Dam and
others will require many years of active power production
to cover the capital investment therein. In each of these
plants the equipment is remarkabh' efficient, but it is notable
that none of theme are operating continuously at full ca-
pacity.
The ideal situation for hydro-electric power economy
would be realized if, as in the case of Niagara Falls, large
power consumers would be located near the point of power
generation. Normally the best h\dro-electric sites are found
in the Northwest where the power demand is smaller than
for corresponding areas in the Fast. In those places where
sleek tuibine-Kenerator delivei-s (i'2,30(l K.V.A. (max.) at Acme Station of Toledo Kdison Co. (courtesy Westingliouse)
it has been possible to use hydro-electric power to handle
peak loads and steam power for general use, in which the
boilers may be kept on constant fire at full load them-
selves, power production has been very cheap and de-
pendable.
Other factors in the general economy picture are the
ever-increasing ta.xes (local, state, and federal), which are
proportional to both the invested fixed cost and the operat-
ing income, and the cost of transmission and distribution
of the electrical power generated. In the present taxation
program ever higher levies are being imposed on utilities,
but in 1934 taxes had already approaciied the cost of fuel
in steam plants. Of the power dollar 38 cents go toward
the cost of the generating plant, 24 cents to installation
and upkeep of transmission ( "hi-tension") lines, and 38
cents to the cost of local distribution systems. So far as
the generating station itself is concerned it can probably
be built for $7^ to $125 per kilowatt of capacity, depending
of course on size, location, t\pe of prime mover, and design
of the plant in general.
Tide-harnessing projects and other schemes at first
seeming practical have been shown by experts to be less
economical than either the steam or usual hydro-electric
type of power plant. Diesel and gasoline internal combus-
tion motors are gaining favor in small power units but
are very uneconomical when compared to the turbine for
large installations.
In the final consideration in every case one returns to
the combined steam-electric augmented with a hydro-electric
unit as most economical large production power generator.
In communities where waterpower is not immediately
a\ailable, or demand is not unusuall\' large the steam
turbine is the most economical means of producing electrical
power.
NEW EROSION RESISTANT BEARINGS ■
Use "A" MoHi'l Metal "
A new development now makes it possible to use ball
and roller bearings in services involving exposure to many
corrosive liquids and gases.
This nickel-copper alloy can be lieat-treated to provide
a hardness, wear-resistance and strength not ordinarily I
associated with non-ferrous bearing materials. Its resistance I
to corrosion is such that it can withstand the action of
many acids, most alkalies and a wide range of gases.
Furthermore, it retains high mechanical properties over a
range from low sub-zero temperatures to above 80(1 de-
grees F. It IS non-magnetic down to — 110 degrees I*.
Many uses already have been indicated for these new
bearings in food handling equipment, chemical plants, motor
boat service and elsewhere where it is not practical to pro-
tect ordinary bearings with housings or grease and where
slight changes in design and increases in diameters over
corrodihle materials, are permissable.
8
THE TECHNOGRAPH
By
Robert McCleary
Junior in Mechanical
Engineering
stress striatioiis in loaded ansle plate.
Stress alxilil hole III loaded plate
POLAROID is VERSATILE
Polaroid is a transparent material that produces plane
polarized light by simple transmission. It has the ability
to discriminate among the many possible directions of trans-
verse vibrations in a given beam of light and to transmit
light that is vibrating only in on specified direction.
Polaroid is chemically and mechanically stable, and easy
to handle. It is manufacnired exclusively by the Polaroid
Corporation.
The phenomenon of polarized light has been known
to science since 1669 when Erasmus Bartholinus observed
the double refraction of Iceland Spar. In 1808 Malus
accidentally discovered that some of the light of Luxem-
bourg Palace in Paris was plane polarized.
Polaroid is manifold in use and it is believed that only
a fraction of its useful field has been exploited.
Polaroid may be used to ehminate headlight glare. The
headlights and windshields are made of Polaroid with
polarizing axis inclined 45 degrees. A driver sees his own
lights freely but his windshield blocks out direct light from
an auto approaching from opposite direction. Needless to
say, both vehicles must be Polaroid equipped.
Sun glasses of Polaroid greatly reduce glare from
pavements, snow, sandy beaches and the sea. This is be-
cause most glare is reflected light which has become
polarized horizontally. V^ertical polarizing axis in the
glasses with double adjustible lenses are now on the market.
When a sheet of doubly-refracting material, such as
cellophane, cellulose tape, mica, etc., is put between two
Polaroid sheets, a color filter is formed. The colors ma\'
be varied by rotating one sheet. This provides a new method
for producing vivid advertising displays and for general
illumination.
Stereoscopic vision arises from the slight differences in
images received by each eye. A picture may be projected
upon a screen with horizontally polarized light and a
slightly different picture superimposed upon it with a pro-
jector of vertically polarized light. If the audience wears
glasses with one vertically polarized lens and one horizontal-
ly polarized lens, the two different pictures are seen
separately and a three dimensional effect is very pronounced.
In photography, a polarizing filter may eliminate certain
highlights or reflections and preserve the detail over a wide
range of densities.
Covering a lamp with a properly oriented piece of
polaroid eliminates glare at source, leaving reflected light
entirely diffuse.
Rock sections, crystals, textile fibres, etc., may be studied
with ease under a Polaroid equipped microscope. Minero-
logists, crystallographers, and colloid chemists find such a
microscope their basic tool.
MAY, 1942
Perhaps to engineers the most important application
of Polaroid is in the study of stressed test specimens. As-
sociate Professor Thomas J. Dolan of the T.A.M. depart-
ment of this school has devoted much time to his photo-
elastic laboratory where research in this field is being con-
ducted.
The scope of this article is such that only the basic
principles of this new and interesting visual study of stress
concentration in stressed members can be enumerated.
Basically, photoelasticity is the phenomenon observed
when a stressed specimen of transparent Celluloid, Bakelite,
Catalin, Phenolite, Lucite, etc., is viewed from between
two sheets of Polaroid with axis crossed. Such specimens
when loaded become temporarily doubly-refracting, the
refracting quality depending upon the magnitude of the
stress at that point. Thus a mixture of colored bands is
presented to the eye. The analysis of these striations makes
possible a deduction of the nature of stresses and strains
in the material.
The prime task of the photoelastic engineer is the
preparation of uniform, highly transparent, unprestressed,
specimens of often intricate forms and the correlation of
the stress-strain patterns produced with a pair of coordinate
axis. This task is no small one, although much progress
has been made.
Particular interest is centered around localized stresses
caused by such stress raisers as abrupt section changes,
fillets and holes. The stresses about these points in a speci-
men may reach values several times as large as those in
the main body. As a consequence of such localized stresses,
crack lines and or plastic flow will develop even under
moderate loading. These stresses will cause premature
failure under dynamic loads of sometimes only If, the
ultimate strength of the material.
Three dimensional study of stresses in built-up (ce-
mented) specimens of intricate form is also receiving much
attention. The original studies were confined to two di-
mensional stress study of constant thickness plates, because
of difficulties of machining without pre-stressing the ma-
terial.
In this article are seen photoelastic pictures of two
types of loaded specimens. Accurate vision, long study
and experience are necessary for proper interpretation of
the stresses and strains which are represented by these
multi-colored bands. However, definite patterns are dis-
cernible, and changes in loading is very graphically im-
pressed upon the eyes of any observer.
Photoelasticity provides an entirely new and interesting
field of endeavor for those engineers who are ambitious
and like T.A.M. courses.
Portable . . .
High Voltage
X-RAYS
By August Uttich
Freshman in Chemical
Engineering
Largely through the efforts of an Illinois alumnus,
Dr. E. E. Charlton, the General Electric research laboratory
ha-' developed a portable, million volt x-ray outfit. The
new unit, which is a development of their high-voltage
therapeutic outfit, is greatly reduced in both size and weight
so that it's moveability will be invaluable as a radiographic
tool in the industrial examination of metal structures.
sir J|r at -Jft
In short the outfit consists of a low frequency resonance
transformer mounted together with a sealed off, multi-
section x-ray tube. These are contained in a steel tank
and are insulated by compressed gas. The ex-rays are
generated from the regular tungsten target mounted in
the end of a chamber extending out of one end of the
Cnmplcteil unit, (eourte.sy fi.K.)
Transformer removed from steel tank. (courtesy G.
tank. The whole outfit is only three feet in diameter and
four feet in length and weights but 15(JU pounds.
The transformer for the unit contains 238 miles of
insulated wire consisting of a high voltage and a low volt-
age.. By means of what is known as the resonance prin-
ciple, the usual iron core is eliminated, making way for
the x-ray tube itself. This arrangement not only saves
space but facilitates making the connections to the tube
electrodes and eliminates electrostatic interference in the
tube.
The lower end of the high voltage coil is grounded
and the number of turns chosen for the winding is such
as to make its natural frequency of oscillation 180 cycles
per second. The 180-cycle power is derived from the
60-cycle supply line but an intermediary synchronous motor
generator set renders operation independent of line-voltage
fluctuations. The coil is held under compression by seven
spring-loaded glass rods, which make it possible for the
unit to be operated in any position.
Designed to go with the transformer is the novel x-ray
tube. It contains the electron-emitting cathode and the
copper-backed tungsten target but also has eleven accelerat-
ing electrodes of stainless steel spaced evenly along its
length. These eleven sections and the cathode section are
molded of borosilicate glass tubing joined to rings of fernico,
a new alloy with the same coefficient of expansion as the
gas. The inside glass walls of the tube en\elope are sand-
blasted. The chamber walls and target both are water
cooled.
The tube is now evacuated and sealed. To insure sta-
bility of operation and long life all sections are aged at
voltages 10(1 per cent higher than the operating voltage.
^- * * *
The tank of the million-volt units is made of sheet
steel one fourth of an inch tliick, 36 inches in diameter,
and 48 inches high, and has been tested hydrostatically to
200 lbs. per sq. in. Ry means of a rubber gasket the joint
between the shell and bottom flanges is made gas-tight.
*■ * -^ *
The gas used to insulate the transformer from the tank
is known commercially as Freon. It is odorless, nontoxic,
non-inflammable and for all practical purposes inert. Be-
fore the gas is applied the tank is evaporated to a 28 in
vacuum ; then it is filled with the Freon to 60 lbs. per
sq. in. A pressure state of the main tank blocks operation
of the transformer if the pressure drops below 50 lbs.
per sq. in. either by leakage or due to low temperatures.
-^- * •» iit
This x-ray unit, which can operate continually at a
million volts and a maximum current of 3.0 milli-amperes,
produces very penetrating x-rays of high intensity. With
this unit sections of steel ranging from 1 to S inches in
thickness can be radiographed in short time exposures.
Radiographs taken with the unit will clearly define
defects ranging from two percent down to less than one
percent. Besides the speed advantage of the new outfit, it
allows greater latitude in the range of metal thicknesses
readable on one radiograph without the time consuming
complication of the blocking technique used in the lower-
voltage range. Likewise it permits greater target-film
distances, still keeping the time of exposme down to seconds
and minutes.
The unit is operated from a control panel on which
is set time and intensity of exposine. All people are called
out the x-ray room, which is well insulated by lead or
concrete, and after a few pushes of buttons the radiograph
is ready for inspection.
A few years ago x-rays were a baby science, but it has
grown from that stage till with this latest innovation in-
dustry has recei\ed rays that can be mo\ed with ease and
projected through metal structvues which vary grearh in
size and wall thickness.
HEY, RED CAP!
Lives there a man since Davy Crockett,
Who hasn't had an evening bag in his pocket?
To the unwary it looks so tiny.
But it's made many men dive in the briny.
Into it she crams all her stuff,
Fifteen articles, plus a powder puff.
"Would you mind," she says with the sweetest smile.
That's started many on their last mile.
If she wants it once, it's at least five times,
To check it is a waste of dimes.
The longer you carry it, the heavier it seems.
Until it exceeds your very worst dreams.
And when the evening's over, and you give it
It's like returning a five pound sack.
It stretches your pockets, and ruins your clothes,
And why you do it, nobody knows.
back.
Preparing to liadiDgraph thick-sliell eastins. (courtesy <;.[•".)
^-m.
jfy.
-^<
Progress
in
Metal Mining
By Hayward F. Talley
Freshman in Chemical Engineering
II.Mli'uiilirUiii!: with a Hindi uiant
(<()iirtes.\ I . S. Huicaii (if Mines)
In after years, the present world conflict may well b:-
known as the War of Metals. It is a war of resources
and supplies. Because modern mechanized warfare is fought
with metallic weapons and is carried on with the aid of
metal constructed vehicles of transiiortation, our mines are
a most vital front line of defense.
Then entry of the L nited States into the war has not
caused radical changes in methods of mining. Rather,
there has been a general improvement in mining practice
and in unit production. Most of the changes have been
at the larger mines where greater use of mechanical equip-
ment in stopes has been made and a more rapid extraction
of ore made possible.
In mines where the ore is loaded mechanically in the
stope, as in breast stoping, the trend has been towards
deeper rounds and larger blasts. Larger blasts are also
considered effective in systems of open stoping where the
ores fall into chutes. The increase in the size of the blast
has been obtained by ( 1 ) increasing the size of the face
and the depth of the round, (2) shooting two additional
rounds between loading cycles, or (.?) drilling longer holes
as nearly parallel to the face as possible ami utilizing
heavier burdens.
In the past, a very serious problem has been that of
ground support. As mining is carried to greater depths
the effect of either not supporting or of improperly sup-
Coal conveyor iinloails into eleotricall.v driven ears,
(eourtes.v Westinghouse)
porting the upper workings becomes cumulative ; seriuos
consequences such as rock bursts or crushes usually result.
Today, where stopes with pillars between are used, the
trend is to use narrower stopes rather than to see how large
a span can be kept open. Hydraulic fillings of stopes offers
excellent support, but disposing of the water drained from
the filling may present quite a problem. Hy keeping about
a foot of water above the top of the sand filling, it has
been found that the sand filling distributes itself with
surprising uniformity over the entire stope, maintaining
a level that is practically horizontal.
Where the use of wet filling would be objectionable,
there is rapidly opening a field for pneumatic stowing as
is used abroad in coal mines. In typical tests made with
pneumatic stowing, four inches of material was blown in
at an effective range of twenty feet by a stream of com-
pressed air under 65 to 8(1 povuids of pressure per square
inch. About 2,500 cubic feet of air was consumed per
cubic yard of filling.
As an example of the new types of mechanical equip-
12
Sluslier operating In sub-level eavinj; drill, Newport mine,
Ironwood, Alieli. (eourlesj I . S. IJnieaii of .Mines)
ment being used today, we shall consider the belt conveyor.
It will handle wet and sticky ores, but is not suitable for
course ores. The use of the belt conveyor for moving hard
ore, except under unusual conditions, requires excessive
secondary breakage in the stope. Belt conveyors have, how-
ever, one decided advantage over almost all other forms
of transport in that they work with the same capacity on
all slopes, both favorable and adverse, that do no exceed
the angle of 21 dgrees dip.
In modern mine ventilation, which is so essential to
allow workmen to perform their tasks etflcienth, the a\ial
THE TEGHNOGR.\PH
«ki.>Ci>?
t^y-^-^'
■■^■-^^ ■:":--'.■ ^--y.!^-' -
Waste ripck and copper ore hauled by largest lixoniotives in mininn service, .>loren<i, Arizona. (courlesj Westingliouse)
flow or modified type of propeller fan is finding favor.
Closer control is being paid to the quantity and quality
of air being circulated in various parts of a mine. L nless
the shafts were considered in planning the system of ventila-
tion for a mine, the shafts may later prove to be the bottle-
neck in the circulation of air. Mine resistance may be
reduced by increasing the area of the exhaust shafts where
this is feasible.
In times of stress when production is pushed to the
limit, it may be expected that the ratio of accidents to out-
put would increase. This has not been the general rule,
however. The situation has been handled in various ways
in the mining industry. In some cases new men work on
the surface luitil they feel at home and have shown the
management what they can do. In other cases, classes of
instruction are held. In one mine certain stopes are con-
sidered as training schools for new men, and accent is
placed on safe production rather than the number of tons
produced. There have been no acidents of the disaster
type for well over a year. The disabilities and fatalities
have involved individuals and small groups only at any
one time. While this type of acident is not one that gains
wide publicity, the sum total of them is impressive and
disturbing. A constant safety effort in the mining industry
is most essential to prevent an increase in accidents. A
superior effort could mean that tlie mining indvistry need
not retain its very low relative safety in relation to other
industries.
These are but a few of the ways in which the mining
industry is meeting the problems encountered when a na-
tion at war calls for ever increasing amounts of the nation's
natural resources. The Metal Minnig industry is truly
doing its part to insure that The War of Metals will
terminate in our ultimate \ictor\'.
W
Scorched Earth'' Reseeded by Plane
By Edwin Thomasson, Freshman in Mining Engineering
Experiments in the western part of the L nited States
recently have proven beyond a shadow of doubt that air-
planes will be used to reclaim vast acres of land formerly
impossible to seed. Burnt forests, inaccessable mountains,
and wasted grazing lands may soon be blessed with green
grass, providing new grazing lands and helping to check
MAY, 1942
disastrous erosion and even more disastrous floods.
Planting by airplane is nothing new, although its appli-
cation to such rugged terrain is. Cotton planters in the
south have long used the airplane to dust their crops,
thereby controlling the boll weevil.
(Please See Paye 15)
13
Original Air- Conditioner Cycle
By Jolin L. Slonneger
The system dfsciibcd lu-rc is a cycle
designed by the writer for tlie purpose
of producing summer comfort conth-
tions at a mininuim operating cost.
Comfort air-conditioiu'ng essentially re-
quires a cooling device. The conven-
tional systems now in use use re-
frigerants for this purpos?. In the
cycle presented here, air is used as the
refrigerant. The average conventional
cooling system requires approximately
one horsepower per ton of refrigeration
for its operation. The proposed cycle
requires only one-twentieth horsepower
per ton of refrigeration in the ideal
case, (assuming iso-thermal compression
and expansion) and even though we
assume such a low operating efflcienc\
as 25 per cent, the proposed cycle woidtl
require only one-fifth as much power
to operate it as do the cycles now being
used.
The proposed cycle is shown dia-
gramatically in the figure. All of the
outside air introduced to the room to
be conditioned must first pass through
a cooling and dehumidifying process.
Outside air is drawn through the pre-
cooler. It is then compressed to a
pressure of about two atmospheres and
then it is sent to the intercooler. In
tin's process some of the heat of com-
pression is absorbed by the cooling
water surrounding the cylinder, and
some of it is absorbed by the water
passing through the intercooler. Tap
water is used for cooling the air in
the intercooler and compression cylinder.
This same cooling water is used after-
wards in the precooler.
From the intercooler the air Hows
to an air-engine cylinder where it ex-
pands to atmospheric pressure. The
system has a circulating duct that takes
air from the room to be conditioned.
The air-engine cylinder is located in-
side of the circulating duct so that the
heat absorbed by the expanding air in-
side the cylinder is taken from the
circulating air. When this air passes
over the air-engine cyliner the expand-
ing air within the cylinder absorbs some
of the heat from the air passing o\er
the cylinder, thereby cooling the air.
This gives a desired effect by lowering
the temperature of the circulating air
passing through the duct. The air from
the air-engine cylinder is discharged in-
to the circLilating duct. Once it is in
the duct, it mixes with the circulating
air. This mixed air is then discharged
14
J(jhii L. Slonneger , Senior in
AI.E. and inventor of this unique
device, wrote an article for The
Technograph in November, I'^S'J
conccrniny his theory of light and
heat IV hie h dmv considerable dis-
cussion from our Physics depart-
ment. He presented ii paper ana-
lyzing the vibrations in oil icell
pump rods before the A.S.M.E.
Conference in April . 1040. ichich
took 2nd place, .lohn is from
II ashing/on. Illinois and has
many ideas on various subjects. He
has acicpted a permanent position
ill the Mechanical Design Dept.
of (General Electric, startin// upon
his gradu/ilion this .lunc.
to the room that is to be cooled for
comfcHt conditions. About ten per cent
of the air entering the room is outside
air that is discharged from the air-
engine cylinder.
As shown, the crank arrangement is
such that the work done by the air-
engine can be used to drive the compres-
sor. The additional power needed is
supplied by a small electric motor.
To remove heat from a room at the
rate of 12,000 BTU per hour (equiva-
lent to one ton of refrigeration), cal-
culations show that this motor would
have to develop about 0.05 horsepower.
In making this calculation, the condition
of the air and cooling water entering
and leaving the system were assumed
to have the values shown on the dia-
gram. These values were selected to
conform to conditions existing in Ur-
bana-Champaign. If the air leaving the
intercooler is maintained at a tempera-
ture of 73 degrees F or less, the air
leaving the expansion cylinder will have
been sufficiently dehumidified to give
comfort conditions.
This system maintains comfort condi-
tions with very simple controls, because
the temperature and pressure of the air
entering the expansion cylinder are the
only things that control the moisture
content of the outside air entering the
cooled room. The maximum pressure
in the system is fifteen poimds per
square inch (gage). This value is lower
than that used in most conventional
systems. Theoreticalh' this system is
cheaper to operate than other systems
now in use. Only through experiment
to determine the actual operating effici-
encies can the true operating cost of the
system be determined.
HKAT KKM(>VIN<; ( IIAU,\( TKKISTK S— Heat of outside air enterinu syst"
reiiioved hy eoinpressiiii; tlic air and transferrin?; Iieat of <(iniiiri'ssion to eixilini;
On the other hand, heat is ahsorlxMJ friiin air passini; tlirouiih re<ir(iilatin4; (hut 1))
isothermal expansion of air witliin c.n linder of air-eni;ine.
l>KHrAlll)IKI('.\TI(»N STAliKS— Outside ail- at eonditiims shown is drawn inti il
eooler where it is (ixded to its saturation temperature, IS det;. V. Tliis saturated
eompressed to Vi its orii^inal voluiiic hy eonu)r<'ss(ir, heiny diseliaryed to intercooler
it is cooled to its oi'i4:inal T.\ dei;. I'', temperature. Since partial pressure of water
is a function of temperature only, and each component of a mixture ma> he cons i
to occupy the entire vidume of a mixture (Italton'-. !,a\v), therefore, water vapor <
considereil to occiip.\ the entire V(dmne at its partial prssure of (I. Id psi. al>s. at 7H (I
Thus, this reduces to a plain steam talile urolilem, i.e., sinci' the specific xohime '*
saturated vapcu' is rcduied to '- its ori:;inal specitit' vnlume, it is ol>\ ious that the <1 »'|
of this steam will he .">(! per cent, ':• of the vauor <-ondensini;. Now air enterini; till
ensine from the interccxder has lost i- its orii^inal moisture. I5y diseharyini; the ait'
the airenKine at the sauu' temperatuie and pressure as it had upon enterin;; the i
pressoi-, minus '■. its nu)isture, the relative humi(lit.\ will he oO per cent, the i ''
temperature and humidil.^ for comfort (onditions.
'SCORCHED EARTH' .... (from page 13)
The principle of plane planting is simple. Movement
thioiigh the air and wind created by the propellers blows
seed outward as it slides from a hopper in the plane.
Recently, a seed dispensing device, consisting of vanes on
the bottom of the hopper and a small fan blade to throw
the seeds outward, has proven a big success.
The accuracy and evenness of dispensing seeds was
proven in a test of a 700 acre tract in the Squaw Creek
country of Idaho. It was calculated that a piece of paper
12 by 18 inches should catch 21 seeds. Then greased
cards were layed diagonally across the field, and a check
showed that the average number of seeds falling on each
card was 2i. The plane used flew 300 feet above the
field, at a speeil of 80 M.P.H. To insure an even seeding,
the field was cross seeded at right angles.
About 13.(100 acres in Coos and Curry county, (Oregon,
which had been destroyed by a particularly heavy forest
fire, was recently saved from waste by use of a plane
planter. In this project, 55 ranchers pooled resources to
buy seeds and hire a plane. A Stearman biplane, with a
cruising speed of 120 M.P.H. was used in this operation,
which turned out to be a great success. The plane used an
average of 40 gallons of gas for each flying hour, and the
cost was just $1.23 per acre, much cheaper than sowing
by hand.
Two hoppers were used in the plane, each carrying 500
lbs. of seed. Fourteen inch vents with 3 inch openings
were at the bottom of each hopper. These vents had
baffle plates regulated by set screws, and controlled by
the pilot from his cockpit.
Tests have been conducted to find the best flying speed
and thing time. These tests have shown that a plane
fhing at 500 feet above the ground at a speed of from
100 to 105 M.l'.H. gives the most even seeding. August
and September are the best months for planting.
Oi course, seed planting by air requires the .service of
a good pilot, for the work consists of flying that is prac-
tically "hedgehopping." It is necessary for the pilot to be
familiar with both the plane and the ground below. An
inspector on the ground informs the pilot of changing air
currents and other conditions by means of a flag, although
a two way radio has been tried with more success.
Usually the pilot plants a 100 foot swath on each
flight, sowing 50 feet on each side of the plane. This is
the maximum range of seetl distribution, but by using this
distance, no overlapping is caused.
In California, where unprecedented numbers of fires
ha\e burned over land, leaving it bare of all vegetable
matter, floods are a regular occurrence. These floods,
which run down the bare hills and canyons, are effectively
reduced by planting the hills with any vegetable matter,
thus slowing up the flow of the water and preventing
disastrous erosion. The Forest Service, realizing this, have
used planes to replant man}' of these regions. It is interest-
ing to note that instead of using grass, mustard seeds were
used to replant such areas. These seeds send out a vigorous
root system, and are low in price and easy to handle. The
method used is the same as for other seeds.
It is hoped that other uses of the airplane, as beneficial
as this one, will be discovered, and airplanes will not be
used primarily as an instrument of death.
COOLED AIR
DISCHARGED
TO ROOM
TEMP 73-F
AIR FROM ROOM
TO BE COOLED
ly| OUTSIDE
^ AIR
TEMP 95-r
RELATIVE
^ HUMIDITY
-N 50 7.
MOTOR
A SUMMER AIR-CONDITIONING SYSTEM
MAY, 1942
15
NAMES
in the nezvs
By William R. Schmitz
Freshman in dhcmical Engineering
BILL STEWART
Hill is niembei' of Pi Tau Sigma, Alpha Tau Sigma,
A.S.ALE., Cadet Major in the Infantry, and captain of
the university rifle team. During the past inter-unit rifle
competition, Hill won individual first place. Bill has
especially enjoyed riHe shooting as evidenced by the number
of medals he has won. He has received so many that he
must keep them in a box. The rifle team was pretty good
this year, it won the Sixth Corps Area championship.
Right now. Hill's immediate plans are concerned with
the army. However, he expects to receive a commission in
the Ordnance Plant at Aberden, Maryland. Here at school
Hill has been interested in heat treatment and design work.
The M.F^ laboratory has proved quite fascinating to him
also. He has done very well in his subjects too, as shown
by his respectable 4.4 scholastic average.
When Hill first started looking for a college to enroll
at, he thought of entering California Tech. Hut he finally
settled on Illinois because it was closer home, especially
to his girl friend at Rockford, 111. Bill is going to leave the
ranks of a bachelor and marry his childhood sweetheart
on the 24th of May. So we wish him a lot of success and
happiness in his mariage. When quiered about his ambition,
he replied, "I want to be a damn good machine designer."
Hill has had a chance to visit several other campuses,
but he sa\s that he will take good old Illinois anytime. Our
military facilities are far above most other schools although
they may have a little more beautiful scenery than we
have here.
CHICK
BILL
CHARLES IRISH
Charles Irish, better known to all his friends as "Chick",
is a Metallurgical Engineer. Chick is a member of the
national A.I.!VI.E., and is treasurer of the local Mineral
Industries Society. When he graduates this spring, Charles
is all set to go into the Xavy with a "V special" com-
mission. He doesn't know exactly what type of work he
will be doing, but he thinks that it will be Diesel Engi-
neering.
There are two types of Metallurgical Engineering and
Chick favors Process Metallurgy. If he wasn't going into
the Navy, he believes that he would like to enter the Pro-
duction field and then use that as the basis of sales engi-
neerin. However, he thinks that he might stick in the
Navy for good if everything turns out all right. His am-
bition is to do some kind of executive work in engineering.
Chick spends a good deal of time working for the
Collegiate Cap and Co. during both the school year and
the summer months. He thinks that his greatest thrill
will be when he steps up to receive his diploma after having
worked so hard to get it. Hut he ranks his commission in
the Navv a close second.
JOE
LAVKRNK
Chick hails from Decatur, 111., and lists sports of all
kinds as his hobby. He says that he first got the urge to
come to college while he was visiting one of the northern
colleges and a group of sorority girls serenaded him one
night. Chick likes to take in all social events, but insists
that he must have variety among the girls.
JOE THOMPSON
Activity man among the mechanical engineers is Joe
Thompson. Joe's pet peeve is engineers who say they don't
have time to work in activities. Practicing what he
preaches, Joe has been quite an active man. He especially
likes to meet people and make friends with them. It must
be this quality which makes him such a good-natured engi-
neer.
Joe is a member of A.S.M.E., Tau Nu Tau, Alpha
Phi (^mega, and Pershing Rifles. He was for a while a
member of the Advanced R.O.T.C., but because of a
physical handicap he was forced to drop out of it. Also a
member of the Independent Council, Executive council of
MIWA, Y.M.C.A., Senior Hall committee. Slide Rule
Shuffle committee, and is now president of the Univer-
sity Alodel Airplane Club.
Quite an enthusiast about model airplanes, Joe has won
several trophys, among them a second place in the Mid-
Western States Championship, and an outstanding achieve-
ment award in model aeronautical engineering. After grad-
uating, Joe expects to enter the production engineering
field, but he hasn't definitely decided \et.
Joe also likes to tinker around with old cars, and has
built a sail boat which he makes good use of in the summer.
Tennis and weight lifting prove fascinating to him as well
as doe.s concert music. Joe plays a piano accordian and is
an ardent Jitter-bug. He is not slow in getting around
with the co-eds either, but complains that they don't dance
as well as they could. He advocates that engineers should
have a lot of social life.
(Please See Pa,/e 24)
16
THE TEGHNOGRAPH
TECHNOCRACKED...
K(I. Note: This is positively tlie last
(you Jiope) that Kd's infamous ■Koiigliei-
than-aCot)' style of columnisin will appear
under TK( HNO( KACKKD.
We see where the University has
given the Old Gym over to the Navy.
The Xavy plans to install 800 men
therein for the purpose of starting a
signal school.
Just our luck. After the draft was
getting the ratio down to something
smaller than an astronomical expression
the government comes along and blasts
h-1 out of it.
But the co-eds won't have such a
Held day as might appear. The sailors
have to stay on the reservation at all
times except Saturday night and Sun-
day afternoon. This leads us to belie\e
that the Committee on Student Affairs
will soon be ra\iiig about North Cam-
pus as much as they do South Campus.
According to the latest commiuiique
the boys in blue will "receive training
in visual signals." We get it. The old
Illini standbys like the handkerchief
flvitter, the sly wink, and the lifted
eyebrow.
Instead of hanging around the phone,
the local gals will now spend their
time on the roof with a pair of binocu-
lars receiving blinker signals from the
Old Gvm.
Since this is the last issue this year,
and since we are going to be graduated
— allegedly, this will be our last chance
to gi\e prospective freshman engineers
a little sage (?) advice. Below arc
listed a few of the courses in the engi-
neering curriculum with a little inside
dope.
Computing 'Flunk' possibilities
C. E. 15 — This is a survey of a sur-
vey course in surveying. Best time to
take it is during the spring when the
co-eds spend their off hours on the
library steps. You might as well put
the transit to good use since the rod-
man is always in the wrong place any-
MAY, 1942
By Edward C. Tudor
Senior in Electrical Engineering
way, and besides he's too far away to
successfully cuss out.
E. E. 95 and 96 — After the first
eight weeks this course resolves itself
into a contest between the senior E. E.s
and Professor Paine to see if any of the
boys can find anything to talk about
that Prof. Paine isn't hep to.
Eng. 39 — Theoretically this course is
on industrial relations. The final benefit
results in the student's being able to
tell the difference between a sit-down
INTROUICING
Engine-School Eddie, '45
The fidsh Knitineer cirieatured on
these and following pages is from
the skillful pen of .John Keplinger
'1.5, of the Civil Kngineerins School.
.lolin lives at the new Men's Resi-
dence Hall and is from Lombard,
Illinois.
strike and the Illini football squad in
action.
G. E. D. 12 — This is a one-hour
course. (According to the catalogue.)
It is also a good example of the reason
capital and labor fight over the 40-
hour week.
M.E. 10 and 13 — Thermodynamics —
also known by other names, some defi-
nitely euphonic. Causes one to marvel
at the complex processes set into motion
by striking a match.
Any Physics Course — These courses
usually give the student the opportunity
to think over this proposition of be-
coming an engineer. Many students
think it over twice and then go into
bee-keeping. No comment on the Phys-
ics Dept. This rag is censored.
Any T. and A. M. Course — Known
as Gripe lA. No comment needed.
* * *
Resides the courses, there is always
the curricidum. Every senior will argue
with all the enthusiasm of a Dodger
How about that, huh?
infield chasing an umpire that his de-
partment is the toughest one in the
whole imiversity. We feel qualified to
make a few remarks on each one after
five years as an undergraduate. ( Ed.
Note: The five year plan was devised
by those with communistic tendencies
and is not recommended except in isolat-
ed cases. )
Ag. Eng. — The lads in this depart-
ment are .seen occasionally north of
Green street. Most of their time is
spent learning how to drive a tractor
straight enough to plow a furrow. After
this training they are a cinch for the
Tank Corps. We would say more, but
they read The Agnculturist and the
effort would be wasted.
Ceramic Eng. — These guys are the
most convincing gripers on the campus.
The most effort we have ever seen ex-
pended is the baking of ash trays for
Engineering Open House. In case you
have never seen a Ceramic engineer
running around loose don't feel that
you don't get around ; they hang out
in the hinterlands of the engineering
campus, the region being more com-
monly known as the Ceramic Building.
We've ne\cr seen the place ourselves,
but we understand that it is somewhere
back of the Transportation Building.
Chem. Eng. — These guys are sup-
posed to be in LAS, but their ap-
pearance belies their college. The prime
advantage of being a Ch. E. lies in the
fact that they never need excursions
to Bidwell's to fortify their morale since
they can brew their own with the Uni-
versity's equipment.
C. E. — These are the lads that keep
608, Bunny's, and Twenty Taylor on
a paying basis. (Ed Note: Why not?
They have too much spare time any-
wa\ . ) We knew a C. E. once who
spent three semesters trying to find
something to do in the way of studying
(Sec Page 19, Sucker)
17
This is tlie last issue of TECHNOGRAPH for thia semester. There will be no
summer school edition. Next fall the magazine will be in new hands, hands as yet un-
selected by the Illini Publishing Company Board of Directors.
However, regardless of who is selected to head the Business Managership and the
Editorship, TECHNOGRAPH offers an excellent chance for extra curricular work.
Membership on the staff goes a long way in impressing many prospective job inter-
viewers near graduation time.
Editorial work helps the engineer to develop the ability to write reports now a
very vital part of an engineers training, and to put down in black and white any or
all ideas that might otherwise never find expression. There is a certain undescribable
sense of satisfaction in seeing the words from ones own pen in a printed magazine that
can be found in many large libraries all over the United States and in engineering
universities.
Work on the business staff teaches the value of bookkeeping, economics, and some-
thing of the difficulties of business administration.
Any staff position develops dependability and initiative, qualities which our nation
at war is in dire need of at this crucial moment.
Matrix keys for conscientious work on the staff are awarded members at the end
of each year.
Technograph also offers an excellent outlet for undergraduate idea expression.
Many patentable ideas have first made their debut in college engineering magazines.
(See John Slonnegers original plans for a summer comfort air-conditioning unit in
this issue.) Many of the authors of new ideas have received high salaried positions
upon graduation on the strength of their printed articles in college in college engineer-
ing magazines.
Remember, the TECHNOGRAPH is no picayune pamphlet with purely local
circulation, but is read on engineering campuses all over the country and out in in-
dustry.
National advertisers realize the value of featuring engineering products and services
for the future engineers from one of this country's most famous engineering schools.
Thus they have favored TECHNOGRAPH with the second largest amount of ad-
vertising given college publications by national advertisers in this country.
TECHNOGRAPH is looking for new talent and ideas. Engineers, this is your
paper! Subscribe for it, read it, show it to your friends and parents, and try out for
a staff position. If you are interested make it known to Editor Don Stevens (tele-
phone 7-2820), for there is undoubtedly some position which you can successfully fill
if you so will it, thus aiding the Magazine, the University, and yourself!
ROBERT E. McCLEARY, '43
A ssistaiit Editor
18
THE TECHNOGRAPH
"TECH"
MANAGERS
Bid U. of I.
FAREWELL
-t^ ^ ik
DON
DICK
Above are the pictures of the Editor and the Business
Manager of Technograph for the past year. Donald
Stevens is a Ceramic Engineer, Richard Landon is an Elec-
trical Engineer. Don is not so tall, is an independent and
loves military, holding the rank of Lieutenant Colonel
in the Coast Artillery Corps of the R.O.T.C. Dick is
over six-foot all, a member of Phi Gamma Delta, and is
not in the Advanced Military Program.
However, it may be said that they both have in com-
mon the title of B.M.O.C., and have both held many im-
portant positions and served on numerous committees
throughout their school years here. They both graduate
this June.
The list of their accomplishments is impressive.
Don is a member of Tau Beta Pi, Phi Eta Sigma,
Alpha Phi Omega, Sigma Tau, American Ceramic Society.
Coast Artillery Club, Keramos, Pershing Rifles, Scabbard
and Blade, Thunderbird Battery, Mens Glee Club, Engi-
neering Council, and has the Scholarship Key.
Dick is a member of Phi Kappa Phi, Tau Beta Pi, Eta
Kappa Xu, Sigma Tau, A.LE.E. and Engineering Council.
These two boys were fated to become the hosts of the
famous Engineering College IVIagazines Association Con-
ference which was held here last November and which was
attended by Engineering Editors from all over the country.
This task they performed with precision and finesse. The
Conference proved an unmistakable success with 76 delegates
attending, the largest attendance in years.
Technograph has fared well under their able and bril-
liant administration. More pages were printed per issue
this last year than imder any other regime in the past five
years. We believe the magazine has been conducted on a
very creditable plane this last year and to its leaders goes
the largest share of credit.
So long, Don and Dick. . . We wish >ou the success
in life we know vou will be certain to attain.
This May issue was eonipiled and edited by Robert
K. MiCleary '43 and Sheldon .1. Leavitt '4:!H.
TECHNOCRACKED . . .
(from page 17)
and finally wound up in a sanitarium,
a victim of dypsomania brought about
by frustration.
E. E. — The E. E.s, also known as the
playboys of North Campus, occasionalh'
are seen mam'pvdating a slip stick.
Most of their time is spent arguing
with Commerce studets in the local
coke joints; the inevitable result of
these arguments is the Engineer coming
out second best but with a feeling of
superiority that springs from his un-
touchable ego.
Eng Phys. — Occasionaly someone
registers at the State U. who is too
impractical to be an engineer and too
practical to be a physicist. The result
is one more in the curriculum of Engi-
neering Physics to further disturb the
members of two departments at once.
General Eng. — These are the lads
who are unable to make up their mind,
and after graduating as a General
Engineer come back to the State U. to
major in some department so they will
be able to hold down a job.
M. E. — These jokers know every hot
spot within a radius of fifty miles. Their
information is obtained directly from
their instructors who apparently haven't
heard that the term "Joe College" is
only applicable to LAS students.
Met. Eng. — (^nce in a great while
a Met. Eng. wanders away from the
Met. Lab. and gets lost along Sororit\'
Row. This is the only time they are
seen in public. Just exactly what the
life and habits of a Met. Eng. are is
one of the campus mysteries.
Mining Eng. — Contrary to popular
opinion a Mining Engineer exhibits
none of the characteristics of a mole.
The pasty complexion is not a result
of hours spent underground but is that
not-too-uncommon affliction known as
night club tan.
This winds up our stay with the
Tech., and at this point we take a
brisk walk around the block to our
oxygen tent.
^K
(limbing toward graduation.
MAY, 1942
19
OLD GYM I
Converted to
01(1 Gym, Nortli of Talbot Lab.
\\
NAVAL TRAINING SHIP
//
W^ith most of the men on the campus wondering about
what the addition of about 800 "bluejackets" will do to
the date ratio, the engineers are beginning to wonder how
they might be affected by the navy's technical school on
campus. The answer is that you won't notice their pres-
ence unless you number among those who had a P. E.
class changed to Huff Gym, and even then you will only
be a little later than usual for your class in Tarnsoprtation
the next hour.
Some of the civil engineering students will do their part
for national defense by giving up their design rooms and
class rooms on the fourth Hoor of Engineering Hall. The
navy will use these rooms for class room instruction.
The Old Gym and the property immediately around
will be the same as any ship in the fleet as far as the
trainees are concerned. The ship, however, will be in port
every weekend so if these sailors live up to their reputation
— look out!
The time during the week will be spent studying. Their
course is divided into six major parts, namely: visual sig-
naling, blinkers, semaphore, flags and flag hoists, navy
procedure, English and spelling, and general instruction.
An additional study section will be held at night on the
"Bluejacket Manual" which contains information of all
types of concern to navy men.
The course of instruction will be sixteen weeks long,
and at the end of that period the men will be sent to sea
as Signalmen, third class, a petty officer's rating. Those
who don't qualify dining this period will be assigned to
ships as signal strikers, and at the end of an apprentice
period in this capacity they will receive their rating as a
Signalman, third class.
The 800 men will come to the school from all over
the country, but the largest numbers will be from the
training centers at San Diego, Great Lakes, Newport, and
Newark. Some will be veteran seamen, but a large num-
ber will be new men from the navy reception centers. All
have had a high school education and many have college
degrees. Some of the famous athletes of the recent years
will be included in the group. An additional 100 men will
be stationed here by the navy to act as instructors and to
carry out the administrative details of the "ship." The
"ship's company" will include several of the veterans of the
last war who returned to the service to fight for their
country in a different capacity.
Lt. Charles H. Bowman, the commandant of the school,
came up the hard way from the "rank and file." He
enlisted at the age of sixteen, and dviring the later part of
the six year enlistment, he studied law. Following his
discharge he graduated in law from Cumberland I'niver-
sity. He attained a reserve commission in the navy and in
the summer of 1940 he was calle dto active duty.
20
By William G. Murphy
Junior in Civil Engineering
The blinker course will be the only thing to resemble
any course given the Signal Corps in the R.O.T.C. brigade.
It will include the operation of the blinker, the directive
flash, wig-wags, signal lamps, and the Very pistol. In
their course of general information, the trainees will re-
ceive a brush up on arithmetic and algebra in order to
enable them to compute deviation and variations.
The Technograph welcomes the "gobs" to their inland
ship and wish them all the success possible in the course.
And as a brother in the defense of our country I say "Bon
Voyage!"
Wanted!
5,000 Engineering Texts
Used or New
We will pay as high as fifty per cent of the
new price for any engineering textbook that
will be used in summer or winter school.
UNIVERSITY BOOK STORE
202 SOUTH MATHEWS
610 EAST DANIEL
I
I
THE TECHNOGRAPH
The girl behind "ihe voice \n\X\ a smile" is known to
everyone. You have learned to count on her in daily
telephone calls as well as when emergencies come.
loiv meet her sisier
— also aBell System girl. She's your friend,
too, although you've never heard her
voice. Here she is on the final telephone
assembly line at one of Western Electric's
great plants. Like the fifteen thousand
other women in the Company, she does
her work well. She's proud of the part she
plays in making telephone equipment
for this Nation . . . and for the armed
forces of the United Nations.
Western Electric
is back of your Bell Telephone service
FOR VICTORY
..keep buying
Defense Bonds
MAY, 1942
21
,-i**3S|
DR. NAVIAS
Tight seals between iron and glass, eliminating the need
of nickel and cobalt, critical war metals, for wires leading
into certain types of vacuum tubes, are now being made
with a new development of General Electric scientists.
Dr. Albert W. Hull and Dr. Louis Navias. of the G-E
Research Laboratory, have just been granted a patent for
their invention.
P"rom early days of the electric lamp, a problem of
construction has been to make a tight seal between metal
and glass. It is also involved in making radio tubes. Even
with tubes in which the glass shell is replaced by one of
metal, the lead-in wires pass through glass insulating
bushings.
The difficulty is that most kinds of glass expand with
heat at a different rate from that of the metal. Glass and
metal may be tight at one temperature, but when they
are heated the glass will either crack or pull away from
the metal, because the change in their dimensions is not
the same.
Platiniun was used in the first electric lamps, since it
has nearly the same rate of expansion as the glass then
employed. Various substitutes for platinum were devised,
which were satisfactory for lamp seals, though they were
not adapted to the large seals used for powerful vacuum
tubes, for example. However, Dr. Hull and others de-
veloped special nickel-iron-cobalt alloys for this last ap-
plication.
Since nickel and cobalt are used in many ways for war
equipment, and their supply is extremely limited, the new
invention of Dr. Hull and Dr. Navias is an important
one, since for certain applications, it permits tight seals to
glass without their use. They have devised a series of
22
^Alum' Invents
ron-Class
Seal
glass compositions which can be used with iron and certain
iron alloys. One consists of 45 per cent silicon dioxide,
14 per cent potassium oxide, six per cent sodium oxide,
M) per cent lead oxide and five per cent calcium fluoride.
The rate of expansion of these glasses is very close to that
of iron.
In seals using these glasses a further and separately
patented invention of Dr. Navias also proves useful. When
a glass containing lead is sealed in contact with iron, some
of the lead atoms migrate from the glass into the metal.
This weakens the joint, and may let air leak into the tube.
Dr. Navias proposed placing a thin layer of lead-free
glass directly over the metal, then sealing the lead-con-
taining glass to that. The thin glass layer prevents the
lead from reaching the iron, yet it is not thick enough to
crack and let air in.
Dr. Navias was graduated from the College of City
of New York in 1918 with the degree of B.Sc. in chemistry.
In 1921 he received his M. Sc. in ceramic chemistry at
this University and two years later his Ph. D.
^^rwo^ THr^^
"'•-.
Suniiner sclmol, or the arni.v'
FOR THE GRADUATE
Illinois Pins, Rings, and Keys
in variety of styles
GRADUATION GREETINGS
and
GIFTS IN PROFUSION
Strauch's, at Campus
709 So. Wright, Champaign
THE TECHNOGRAPH
FLAMES ARE THE CUTTING TOOLS
EACH hour is worth ten in production
time when steel plate for our ma-
chines, guns, tanks and ships are
multiple flame cut by the Airco Oxy-
acetylene Flame. Slicing its way through
steel and iron, this white hot flame has
revolutionized metal fabrication by
providing a swift, accurate, economi-
cal method of shaping sheets, forgings,
castings, structures and pipe. Size and
shape which can be cut is practically
limitless. A single piece or hundreds
of identical pieces can be shaped to
amazingly close tolerances. Changes
in design require only new blueprints
or templets to guide the torch.
Other defense jobs being done by
this versatile metal working tool include
hardening steel to any degree and
depth; welding two or more metal parts
into a strong, homogeneous unit; ma-
chining metals with unrivaled speed,
and cleaning and dehydrating metal
surfaces for long lasting paint jobs. To
insure greatest speed, efficiency and
economy in applying the Airco Oxy-
acetylene Flame to defense production,
Air Reduction offers industry the coop-
eration of a complete engineering staff.
To better acquaint you with the
many things that this modern produc-
tion tool does better we have published
"Airco in the News", a pictorial re-
view in book form. Write for a copy.
ANVTHIIVG AXD KVERYTHIIVC FOR GAS WELRIWG OR C
REDUCnON
^Jeneraf Ly/frei:
60 EAST 42nd STREET, NEW YORK, N. Y.
in Texas:
Magnolia-Airco Gas Products Co.
DISTRICT OFFICES IN PRINCIPAL CITIES
II T T I IV G A !V 1» A R < W E L U I :!V t.
MAY, 1942
23
CO2 Extinguishes
FIRES in
Plane Motors
By Edwin Thomasson
Freshman in Mining Engineering
CONTROL PfiNEL- PREFERABLE
MOUNTED ON INSTRUMENT B04RD
SUPPLY LINE INDICATED
BY FULL LINE
SHORT PULL VALVE 8 CYLINDER
ASSEMBLY
OUTBOARD SAFETY
DISCHARGE FITTING
One of the greatest dangers to aviation has been, and
still is, fire. The engines, being extremely light and ex-
tremely powerful, often operate at very high temperatures,
and as a result, fire sometimes results, causing crashes, loss
of plane, and loss of life.
However, it is now possible to equip airplane engines
with a sure and almost foolproof fire extinguishing system.
This device forces a flood of Carbon Dioxide gas throughout
the entire engine, which quickly extinguishes any flames
that may be present. It is controlled by the pilot from the
cockpit or cabin of the plane, from where it may be turned
on at will.
The system, in itself, is quite simple. It consists of a
cylinder which contains from 5 to 15 pounds of liquid
carbon dioxide, a quick release valve, a perforated ring
which fits around the motor, a nozle which fits into the
carburetor scoop, and a control panel. When the control
lever is pulled, it opens the valve, allowing the CO^,, which
is held under pressure, to expand greatly, and thus flow
into the perforated ring and nozzle, and from there into
the engine. Because it is under such pressure, the gas flows
from the ring with a great deal of force, thus flooding
the engine with CO„. Since the CO^ rushes in with such
force and in such great quantities, it immediately displaces
all the oxygen from the area surrounding the engine, and
the flame, having no oxygen, quickly goes out.
The extinguisher is easily installed in any type of plane.
The cylinder containing the CC)„ can be mounted any
place in the fuselage. However, it should be placed so that
the control cable and the gas supply line, leading from the
cylinder to the ring, are as short and straight as possible.
The second step in installatoin is mounting the ring. It is
fastened securely to the engine mounting ring, taking care
that no holes in the ring are covered by the mount fasten-
ings. The nozzle is then connected to the carburetor scoop.
The nozzle is merely an added safety factor, since most
trouble begins in the carburetor, and the flames will remain
there longer than any other place.
Only one factor need be considered in installing the
system. There are two distinct types of cylinders, one
made to be mounted horizontally and the other to be
mounted vertically. The mounting place must be selected
and the correct type of cylinder installed to give satis-
factory results. Then too, the type and size of the engine
should be a governing factor. The cylinders are made to
hold varying amounts of CO^, and should be chosen by
the size of the engine.
24
Schematic diagram of extinguisher layout.
It is entirely possible to have one system on a multi-
engine plane. The only additional equipment needed is a
distributing valve, allowing the gas to flow to only one
engine. In operating this type of system, it is necessary
for the pilot to first turn the operating handle to the correct
engine before pulling the release cord. Thus, the operating
handle is set in a neutral position, and the system will not
work until the handle is pointed at the "right engine," or
"left engine."
With airplanes so necessary and so vital to America
these days, it is hoped that this simple but ingenious fire
extinguishing system will do its part in preventing crack
ups and in saving planes.
N.A.MES IN THE NEWS . . . (from page 16)
LA VERNE BIRKS
La Verne Birks, better known to his friends as "Shorty,"
is an engineer physicist. At the present tune he is busy
helping the E.E.'s out. He is in charge of the program for
the coming E.E. show. He believes that if you go in for
anything, you should go in for all there is in it. One
thing that La Verne especially hates is to have to wait
around for someone when something else should be done.
La Verne has done well while in school here. Among
the courses that he has especially liked are astronomy,
X-rays, and building space models of molecules. Having
a good 4.75 scholastic average, La Verne is a member of
Sigma Phi Delta, Tau Beta Pi, Sigma Tau, Pi Mu Epsi-
lon. Phi Eta Sigma, and Physics Club.
Claiming Rockford, 111., as his home town, LaVerne
came to Illinois because thought it was a lot easier to
go to school than to work. He got his first taste of engi-
neering while working in a metallurgical laboratory, and
from then on he was certain that he wanted to be an engi-
neer. When he graduates this spring. La Verne is all set
to join the Rohm Haas Co. He expects to work in the
research laboratory where he will help make clear windows
out of acryclic resinsis for our bomber planes.
La Verne particularly likes to play golf, tennis, and to
swim and to bowl. He also likes to dance, but since he
is pinned to a girl back home, he has not been too active
in social circles. He says that he really likes to entertain
his girl down here at the University, and he hopes someday
to have a nice home in siuiny California.
THE TECHNOGRAPH
COLOR FOR RUBIES . . .
BACKBONE FOR STEEL!
^^^* Chromium, the clement that imparts pre-
cious color to rubies, imparts something
more precious to steel. It gives steel in-
credible hartlness and resistance to heat
and corrosion. It makes steel strong, yet ductile
and shock-resistant.
Chromium is the key that has opened — and is
still opening — great new fields of application for
steel. Without chromium, the whole wonderful
series of stainless sicels would not have been pos-
sible. From tarnish-free tableware to corrosion-
resistant chemical equipment . . . from strong, light-
weight truck bodies to streamlined trains and
airplanes . . . from heat-defiant boiler tubes to high-
temperature steam turbines . . . chromium has made
possible a steel with properties of the noble metals.
But the stainless steels are only one preat contribution of
chromium. This element has also helped to provide hard,
shock-resistant armor plate and armor-piercing projectiles;
long-wearing engine valves; strong, tough gears, tools, ball
bearings, car trucks, shafts, springs, and dies; and hundreds
of otlier improved articles.
Ve do not make steel of any kind. But for over 35 years,
we have made ferro-alloys and alloying metals used in steel-
making. Among these are chromium, silicon, manganese, va-
nadium, tungsten, zirconium, columbium, and calcium.
It was our research and development that made the low-
carbon grades of ferro-chroniium available commercially.
Without these, production of a majority of the stainless steels
would have been impracticable. Inquiries about stainless and
other alloy steels — their manufacture, fabrication, and use
— are cordially invited.
The progress made by Electro Metallurgical Company in the
manitjactiire and use of ferro-alloys and in the development of
alloy steels has been greatly facilitated by metallurgical re-
search in the laboratories of Electro Metallurgical Company
and Union Carbide Company; by the advances in electric fur-
nace electrodes and techniques of National Carbon Company,
Inc.; and by the broad experience in the production, fabrica-
tion, and treatment of metals of Ilaynes Stellite Company and
The Linde Air I'roducts Company. All of these companies are
Units of Union Carbide and Carbon Corporation.
ELECTRO METALLURGICAL COMPANY
Unit of Union Carbide and Carbon Corporation
30 EAST 42iyD STREET L-Ll^
I
Ore boats liko tliis one at Newpmt News keep (ireat Lakes Steel mills supplied, (eouitesy Westinghouse)
War Boosts Steel Production
All daily and monthly world's records for blast furnace
production were broken April 1, 1942, by Great Lakes Steel
Corporation's Zug Island furnace, with a straight ore bmden
production for the month of 43,478 tons and the final day
production of 1608 tons, (icorge R. Fink, president, an-
nounced today. The previous widely acclaimed world record
of 41,782 tons for one month was set a few weeks ago in
Pittsburgh.
The new figures are approximately 40 per cent ahead
of the average for a large furnace before Pearl Harbor.
This record was established with a consumption of less
than 1,700 pounds of coke per ton of iron produced — a
decrease of five per cent in the consumption of coke, a vital
war material. Furnace crews throughout the country in
the race against time have been exerting every effoit to
win this distinction and, with the cooperation of tlie War
Department, the competitive spirit has resulted in hundreds
of thousands of extra tonnage.
This is the second record set by the Cireat Lakes Steel
furnace, the largest in operation anywhere. It was built
and blown in December 9, 1041. Ordinarily, it would
take eighteen months to build. This one was completed in
six months.
"Every tap for a Jap" was the slogan of the men as
thc\- ncared the record and ran their last day's score to
an unheard of tonnage. Almost all have sons, brothers,
and ieiati\es in the army, navy, and air force, and they
set out to back them up with a record production of \itally
needed steel. To "tap " a furnace is to release the molten
pig iron, which is com eyed down the cast house and
branches off to drop into 110-ton hot metal ladle cars
in which it is transferred to the mill to be converted into
steel. Great Lakes Steel, a unit of National Steel Corpora-
tion, is almost 100 per cent on war orders, its steel, much
of it low alloy wliich cannot be produced elsewhere, going
into materials for the War and Nav\' Departments.
Driving tiiuard a .Ipnint (?)
26
THE TECHNOGRAPH
The little glass fireman that draws no pay
TAKE a good look at this picture.
For without a ladder you sel-
dom get a close-up of a sprinkler
head.
This one is said to be the last word —
so reliable that industries which
equip their buildings with this little
"fireman" obtain low insurance
rates. L sers sav it pavs for itself.
When the heat of a fire reaches a cer-
tain teniperalure. the little "<,^nart-
zoid" bulb \<(u see in the sprinkler
head is shattered by expanding
Uquid inside it. A valve is thus
released, and water is directed onto
the fire.
For the engineer, there's more to
that little bulb than meets the eye.
For one thing, it replaces alloys
formerly used. For another, it shows
how glass can now be made into
accurate meilianlcal |)arts. The
bidb must sballcr al a sjiecific tem-
perature. And it must shatter com-
pletely, with no splinters to hinder
valve action. Too, it must fit its
hardware exactly. So it's up to
Corning to supply glass free from
weakening flaws and to hold wall
thickness and O.D. to the small
tolerances that can make or break
the efficiency of a sprinkler head.
Fussy? Sure. I?ul I ussy and tough
jobs are stock in trade at Coming.
Did von know for instance that
Corning makes a light gloljc that
also protects industry because,
unlike the "Quartzoid" bulb. «.J
it will not shatter? That Corn-
ing has developed industrial
glasses to withstand heat that turns
metals to liquid? Or that glass springs
from Corning will outlast metals in
fatigue tests?
These few examples give you an
inkling of the growing usefulness
of glass in these days of material
shortages. No wonder engineers with
urgent problems say "Ask Corning."'
Corning Class Works, Corning, N. Y.
c
ORNING
means
Research in Glass
M.\Y, 1942
27
Quartz Spring
Quartz .spring and pt'iicil.
Because it excels the best spring steel in several re-
spects, glass-like clear fused quartz is being used as springs
to indicate minute differences in weight in the General
Electric research laboratory at Schenectady, N.Y.
Springs made of hair-like filaments of quartz can be
stretched to ten times or more their original length and
will return exactly; steel springs would undergo a perma-
nient stretching. Quartz has an extremely high melting
point, and quartz coils can be used at high temperatmes ;
steel springs lose their temper at a relatively low tempera-
ture. Quartz spirals are not affected by any degree of
humidity; steel is subject to corrosion. Quartz is practical-
ly invulnerable to the multitude of chemicals encovuitered
Ohm's Law Calculator
in a laboratory; many affect steel. And finally, quartz
coils weigh far less than and have resulting advantages
over corresponding steel springs.
In the laboratory investigations the quartz springs are
usually suspended within a glass tube maintained at the
desired temperature by immersion in an oil bath. A small
glass "Boat" suspended from the coil holds the sample
under investigation. As the sample varies in weight, so
does the length of the quartz spring; since the length of
the spring is proportional to the weight, readings of length
give accurate weight values. Measurements are made with-
in an accuracy of a milligram, or 1 28,350 ounce.
The quartz springs are used in measuring weight changes
of various materials under different conditions of heat
and humidity. In measuring the moisture absorption of
cotton, the sample is suspended from the spring in a vacuum
and the stretch of the coil noted. As water vapor is intro-
(Please See Page 30)
CARL W. MOUCH
Quality Jeweler
110 North Neil Street
Champaign, Illinois
Sell Your Engineering Texts
You No Longer Need for
HIGHEST Prices at
FOLLETT'S
BOOK STORE
629 East Green, Champaign
28
THE TECHNOGRAPH
^^^^^^ms^immfmmm
SEND FOR THIS jJ?Vi BOOK
-::».--
Complete Data on
Steel Castings . . .
for better, quicker,
more economical
production
: y-i ;..;:.> ;>ri.v?.»-i? f;'
««V.O«H»***
,,OCrtTtO»
THE NEW STEEL CASTINGS HANDBOOK
summarizes the experience of hun-
dreds of designers, engineers, metallurgists
and steel foundrymen. It is the most com-
plete handbook on Steel Castings ever
compiled . . . conveniently arranged for
quick reference . . . well illustrated, attrac-
tively printed and durably bound.
The book contains over 500 pages of
facts, ideas, tables, charts and illustrations
... all designed to help manufacture better
and more modern products, often at a sub-
stantial cost saving. It should be on the
desk or in the library of every engineer.
The Steel Castings Handbook is pub-
lished by the Steel Founders' Society (the
association of steel foundrymen), and is
offered to engineering students and gradu-
ates at the below-cost price of $1.50 a copy,
postage paid. The edition is limited . . .
use the coupon to order your copy today.
Sleel Founders' Society
920 Midland BIdg., Cleveland, O.
Hnclosed is remittance of Sl-50, for
which send me The Steel Castings
Handbook, postpaid.
Name _^^
Mailing Address.
University.
Degree
FOR MODERNIZED AND IMPROVED PRODUCTS —
M.\Y, 1942
29
"Greenfield" Taps, Dies and Gages are help-
ing to build practically every plane and engine
used by our Army and Navy.
70 years of practical experience enable these
tools to meet Uncle Sam's most rigid require-
ments. That experience is one reason why
skilled workers and production men always
have confidence in "Greenfield" tools.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASS., U. S. A.
^^GREENFIELD
lAPS DIES CAGES IWISI DRILLS REAMERS SCSEW PLATES PIPE lOOLS
QUARTZ SPRING (from page 28)
diiced at different pressure.s, the amount of absorption
can be deterniined by the increase in the length of the
spring. Another application has been in measuring the
rates of decomposition, in high vacuums, of such materials
as organic resins.
The quartz coils used in making ihc measurements are
produced in the (j-E research laboratory out of rods of the
fused material as produced in Cieneral Llectrics' Thomson
Research Laboratory at Lynn, Mass. Some of the coils
measure % inch in diameter and li/j inches in length and
have 5U turns to the inch; other are of "'s- or •54-inch
diameter and ha\e as man\- as 81) turns to the inch.
■t^ ^ ^
$ CASH for YOU $
• USED DRAWING SETS
® SLIDE RULES-SCALES
• TRIANGLES-T-SQUARES
• TEXT BOOKS
Be sure to turn in your dividend envelope before leaving school.
5% dividend paid for year 1940-41
ILLINI UNION BOOKSTORE
Students' Co-operative
715 South Wright Street (Next Door to Hanley's)
30
THE TECH NOG R.\PH
America's unlimited source of
agnesium
Even today with astronomical figures
a commonplace, nine billion is a number
sufficiently vast to jolt the attention of
anyone except, perhaps, an astrophysicist.
Imagine trying to count up to nine
billion! Yet that is the total you would
have to reach if you counted every pound
of magnesium that could be produced
from a cubic mile of sea water.
When you recall that magnesium, lightest
of all structural metals, is vital to the con-
struction of airplanes and other war-time
equipment, you begin to realize the im-
portance of those nine billion pounds.
And when you read also that the produc-
tion of airplanes to be reached by the end
of 1943 is set at 185,000, it is reassuring
that the ocean can be looked to for this
precious weight-saving metal.
Magnesium is now being extracted from
sea water. The metal has been rolling out
since January, 19-*1 — a chemical and
engineering feat accomplished for the
first time in history.
Fortunately, for our national defense
program, Dow had been producing mag-
nesium from brine since 1915. This had
given American industry 2 5 years of
experience in the characteristics and
fabricating technique of magnesium.
It was this quarter century of magnesium
production by its own American-devel-
oped processes that enabled Dow to
solve the chemical engineering problem
of tapping the inexhaustible waters of the
sea as a basic magnesium source.
Within nine months after construction
started on the coastal plant, the ocean
was giving up its treasure. The waters of
the sea were pouring in and the metal
was rolling out in ever-mounting volume.
CHEMICALS INDISPENSABLE
TO INDUSTRY AND VICTORY
THE DOW CHEMICAL COMPANY, MIDLAND, MICHIGAN
New York City, St. Louis, Chicago, San Francisco, Los Angeles, Seattle, Houston
MAY, 1942
31
6"BCamfiKs /\/ews
AU-TUB£-IOGRAPHy
/^ENERAL ELECTRICS Radio and Tele-
^^ vision Department, in its new Radio
News Program with Frazier Hunt, is telling
the story of electronics to a nation at war —
a war in which electronics itself is one of our
most powerful tools.
For electronics — the youthful science that
embraces all the varied applications of electron
tubes — is going into war not only on the front,
but behind the front, where it is today revolu-
tionizing many industrial practices.
Unique about this thrice-weekly broadcast
(Tuesday, Thursday, and Saturday) is the fact
that G.E. is using an electronic device, radio,
to carry the story of electronics to America.
In addition to 51 stations of the Columbia
Broadcasting System, G.E. is using the first
network of FM stations ever to carry a
regular series of broadcasts.
"PLEASED TO MEET YOU"
TT USED to take General Electric 18 months
-*■ to build one of the great 27<-ton machines
that cut low-speed gears for cargo-ship propul-
sion sets. Today that time has been halved by
farming out the construction of parts to
dozens of subcontractors.
iVIajor parts of the machines come together
for assembly from 12 separate subcontractors in
five states; miscellaneous smaller parts come
from 38 firms in seven states. Jobs of casting,
annealing, and machining involve, besides
foundries and steel companies, a Navy yard,
shipbuilding yards, a locomotive company, and
a maker of steel safes. Co-ordinating and check-
ing all these widespread activities is a major
achievement in itself, since the finished ma-
chine has to be precise enough to cut gears with
an accuracy of 3/10,000 inch.
B
"FlU HER OP!"
ECAUSE the ocean isn't equipped with
filling stations every few miles, naval
vessels must carry enough fuel for long voyages.
And because finding storage room aboard for
this fuel is a serious design problem, anything
which cuts down fuel consumption is a great
advantage.
Most naval ships today are driven by steam
turbines connected to the propeller shafts,
through reduction gears. And turbine engineers,
working with the Navy, have pioneered in the
use of higher steam pressures and temperatures
— producing turbines of such improved effi-
ciency that in modern ships the fuel consump-
tion per horsepower is from 25 to 40 per cent
lower than in vessels of the same type used
during the first World War. Thus it has been
possible to design ships with greater cruising
radius for the same amount of fuel oil, or with
more armor and guns for the same over-all
weight of the ship.
GENERAL O ELECTRIC
32
THE TEGHNOGRAPH
i
I
.^uv 161942
u'^i^ciiwnY c- ill::::;:
OCTOBER
1942
•
Stabilized Soil
Battle of Brains
A. S. C. E. Smoker
Tau Beta Pi Theme
Names in the News
Our Societies
Technocracked
A. S. C. £. Conference
)lished 1885
Member E.C.M.A.
tim- !
Gilbert D.McCann, Ph.D., M.S.
. Master of Thunderbolts, too !
E
MODERN FARADAY CAGE. Three million volts of man-
made lightning hit a car in Westinghouse High ^'oltage
Laboratories, while Dr. (iilbert D. Mct'ann sits safely at
the wheel. Dr. McCann . . . co-inventor of the "fulchrono-
graph" for timing and measnring the intensity of thunder-
bolts . . . joined Westinghonse in 19,'i!), after receiving degrees
of M.S. and Ph.D. at the < alifornia Institute of Technology.
VERY TIME you take a hreath, 175 thunderbolts
CTa.sh to earth somewhere.
These lightning strokes, streaking down at 600
million miles an hour, are charged with torrents of
electrical power ... as much as 200,000 amperes, at
pressures as high as 25,000,000 volts.
No wonder protection against lightning has been a
major problem to utility companies . . . such a problem
that, up to a few years ago, lightning frequently shut
down power service to industry.
Today, a properly designed power line is not likely
to be put out of service by lightning more than once
in 5 or 10 years!
Dr. Gilbert D. McCann and Charles F. Wagner,
Westinghonse engineers, have done much to make
this possible through their studies of natural thunder-
bolts and laboratory lightning.
One of their contributions is the "fulchronograph"
which automatically times natural lightning strokes
and measures their intensity. Oscillographs and movie
cameras also are used to photograph the celestial
fireworks.
These mechanical "eyes" . . . perched high on the
top of scores of tall buildings, smoke stacks, and
transmission-line towers . . . are constantly collecting
facts about lightning phenomena that were never
known before. Facts about "cold" lightning, of ter-
rific blasting power. Facts about "hot" lightning, the
incendiary bomb of the sky.
Still further knowledge is gained from the study of
artificial lightning . . . made in the Westinghonse High
Voltage Laboratories. This man-made lightning is used
to bombard insulators, lightning arresters, and other
protective devices to test their efficiency.
These studies are constantly adding to the store of
"know how" in the field of power transmission. As a
result, Westinghonse engineers have been able to
design and build lightning arresters and ground-wire
systems that tame the wildest thunderbolt.
The work done by Dr. McCann is contributing
mightily to America's war effort by helping to keep
electric power flowing night and day to our vast war
industries ... as well as by protecting ordnance plants
from destruction by lightning.
America needs .scientists an<l engineers as never
before ... to help solve the technical problems of
modern warfare and to rebuild the world when the
last shot is fired.
Nearly 300 young engineering graduates joined
Westinghonse last Spring to carry on this work. In the
Class of '43 there will be many graduates who will
hav'e an equal chance to help win the war . . . and
the peace to come . . . with Westinghonse.
Westinghouse ^
WESTINGHOUSE ELECTRIC t MANUFACTURING COMPANY, PITTSBURGH, PENNSYLVANIA • PLANTS IN 25 CITIES — OFFICES EVERYWHERE
2 THE TECHNOGRAPH
1
OCTOBER * 1942
This Issue . . .
Stabilized Soil 7
By I'nifessor Craniifll
E. E.'s Brain Trust Smashed by M. E.'s 8
Hy Dean Maildcri
A. S. C. E. Smoker 10
By William (i. Murphy
To The Freshmen H
The Value of Cultural Subjects to the Engineer 14
By Paul Salerno
Names in the News 16
By William 11. Schmitz
Our Societies 18
By Byron Welsh
A. S. C. E. Midwestern Conference 21
Technocracked 22
By Paul Salerno
THE TECHNOCRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salerno Assistant Editor
Byron Robinson Assistant Editor
Don Hallberg. Kenneth Brunn. Harold Sorter.
Jim Murray, Eugene Bixby. William Rychel.
Jack Steele Editorial Assistants
Dean E. Madden Business Mnnaycr
William Beich Circulation Manager
Bob Rouse Subscription Manager
William Lurvey Subscription .\.ssistant
By run Krulcvitch Subscription Assistant
MEMBER OF EXGIN'EERIXG COLLEGE MAGAZINES
ASSOCIATED
-Arkansas Engineer. Colorado Engineer. Cornell Engineer. Drexel Tech-
nical Jonrnal, Illinois Technograph, Iowa Engineer, Iowa Transit. Kansas
Engineer. Kansas State Engineer, Marquette Engineer. Michigan Technic.
Minnesota Techno-Log. Missouri Shamrock. Nebraska Blue Prnit, New-
York University Quadrangle. North Dakota Engineer. North Dakota
State Engineer. Ohio State Engineer, Oklahoma State Engineer. Oregon
State Technical Record, Pennsylvania Triangle, Purdue Engineer, Rose
Technic, Tech Engineering News, Vtllanova Engineer, Wayne Engineer,
Wisconsin Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, November, Decem-
ber, January, February, March, April, and May) by The lllini Publish-
ing Company. Entered as second class matter, October .^0, 1921, at
the post office of Urbana, Illinois. Office 21.1 Engineering Hall,
Crbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technogi'aph.
The cover cut is through the courtesy
of the Westinghouse Electric and Manu-
factin-ing Conipain. The pictvire shows
the oil well drilling rig, drilling tor oil
on the Mississippi Delta in Louisiana. The
drilling equipment is dri\en by electric
motors. Four 200 Kw. generators tiirnish
the power for the motors.
The firi!itispit( t tliis iii'inth is ii picture
of four ijinnt air roolcd hroddnistiiuj luhcs.
Cut courtesy of ll'esliiu/house.
1
^VV' '
!W
V ' ^
■
vj|>
1
«
J^
*
'^
STABILIZED SOIL
By J. S. CRANDELL
Professor of Hi/^hway Engineering
To build your house out of your own cellar excavation
seems to many people to be a sort of Alice-in-Wonderlanil
trick. But it is being done, and the resultuig house is ex-
cellent. Hundreds of years ago the Indians of our south-
west and of Mexico built adobe houses, and the descendants
of those men are living in the same homes today. It is
doubtful if there are any dwellings in the rest of the world
that are as old and still in use.
But — if long drenching rains should attack those adobe
houses, or if the rivers suddenly rose and encompassed
them, the mud that they are built of would soon be washed
away, and the houses would be a bad dream. There are
mud housese in Kansas, Wyoming and other western states
that have lasted well if they have had good roofs to deflect
the rains; these are known as sod houses. There are many
people in the United States today who were reared in
these sod houses. They are strong advocates of such con-
struction, for, as they say, a sod house is cool in summer
and warm in winter, and its cost is almost nothing. Why
don't we build more of them?
Side view of tlie lour room adobe lioiiit' liuilt on Poplar (Jrove
Plantation in Adams County, Mississippi in 1!K{!I.
Photo of a four room dwelling' house built ol stal>ili/t'cl hricU
in Mississippi.
cellent home, garage, chicken coop, hog house, tool shed,
or other building from his own back yard. We have a
bulletin, No. iZi, Experiment Station of the University of
Illinois that tells you just how to go about the work. It
was written by Mr. E. L. Hansen who investigated many
emulsions, many soils, and laid up many building blocks
in order to determine what was best. He determined that
the soil should have about a quarter of its bulk in fine
materials, and that about 10 per cent of asphalt emulsion
should be added. This mix is made in as small sized
concrete mixer. The earth then can be tamped into forms
for the walls, or it can be made into blocks or bricks. The
latter can then be laid up just as is done with concrete
blocks. If a cellar is dug first, then a wooden floor is laid
for the ground floor, and the cellar floor is laid with
stabilized earth.
Window frames and doors are made of wood, and
these can be bought from any carpenter shop, or by mail
from mail-order houses. The roof is cheaply made of
|ilanks overlaid with tar or asphalt and roofing paper. This
(Continued on page 14)
The sod houses that have heretofore been built have
been makeshifts. No one who knew anything about archi-
tecture ever designed them, and the crudest methods were
used in their construction. They are, for the most part,
ugly, uiigaiiih', and ill-suited to our 1942 ideas of gadgetry.
If we could make our mud housese waterproof so that they
might look more like the general line of homes we would
attain our end of building a home that would give us just
what we long have wanted — something for (almost)
nothing.
We now have done that. We have stabilized the mud.
We have made it waterproof, and at a minimum cost. We
have added a small amount of a bituminous material, known
as asphalt emulsion, to the earth we can dig up almost
anywhere, and the result is a water-proof, temperature-
proof, rat-proof, bug-proof, snake-proof, fool-proof buihling
material. Any man, if he isn't too lazy, can make an ex-
Kear view of corn potato liouse, sliowinj; windows lor lif;lit and
ventilation. A cistern built of 4\S\18 in<li stabilized adobe
bricks is used to catch rain water from the roof for farm use.
OCTOBER, 1942
E.E/s Brain Trust Smashed by M.E.'s
By DEAN MADDEN. M.E. '43
E. E. Line-up . . .
Parker Ellsworth
Pete Fenoglio
George Oberle
Richard Shoulders
M. E. Line-up . . .
Paul Salerno
Bob Kraft
Robert B. Browne
Dean Madden
On October 7 the sparks flew and the wind blew as
the sons of Faraday took on the superheated power house
boys from the Mechanical Engineering Lab in the annual
Battle of Brains. The reason being to settle the long and
heated debate of whether electrical engineers with their
high frequency brain cells were at match for the smooth
riuining and well oiled involute gears which are constantly
clicking in the heads of the mechanical engineers.
Professor A. R. "Buck" Knight, a prejudiced but well
meaning and harmless Electrical Engineer, was the mastei
of ceremonies and did an excellent job of "Kay Kiscring"
the whole affair. It was Prof. Knight who first originated
the idea of this contest three years ago and who donated
the famous "Buck Knight Trophy" which has become the
symbol of intellectual superiority in the College of Engi-
neering.
This trophy consists of a thimble with a collar button
as a base and two pieces of copper wire as handles. There
is a very sigiu'ficant meaning to the parts of the trophy.
The thimble is a symbol of industry. The collar button
signifies the eternal search, and the copper handles signify
flexibility and adaptability. These are all qualities you will
find in a successful engineer.
The questions, which were stricth non-engineering of
the L.A.&S. type were submitted by \arious members of
the faculty who seem apt at asking embarrassing questions.
Among some of the questions asked were found these brain-
teasers.
1. In what department of the University of Illinois
would be following courses be taught? a) Cosmetics, b)
Institution Management, c) Comparative neurologv, and
d) Ovid.
A Kriiiip of jubilant M.E.'s and others insperting the trophj
beins held by Paul Salerno.
\'ernon IJ.vdbeeU, president of .A.I.K.K., presenting the coveted
'■|5u(k Knight Trophy" to Paul Salerno, president of A.S.M.K.,
as Professor Kni4;ht loidis on. (The seore, incidentally,
was 110 to I'.'!).)
2. Sixth and John Street is to Wright and Green
Street as Mathews and Califortiia is to and
;>
3. In which of the following is "contumeh" correctly
used: (a) The shj' girl behaved decorously and contumely.
(b) A fashionable young matron should dress herself con-
tumely, (c) Because of contumely he was charged with
contempt of coiu't.
4. Name the composers of the following operas: (a)
Barber of Seville, (b) Scherazade, (c) Tannhaeuser, (d)
Aida, and (e) Mikado.
5. Idetify the following men prominent in foreign
countries: (a) Nehru; (b) Serrano; (c) Hu Shih; and
(d) Castillo.
Answers to these questions will be found at the end
of the article. Test your own knowledge by writing down
what you know and then looking at the answers. It is
obvious that the contest was a real test of the mental ca-
pacities of the combatants.
The battle raged with a fury only excelled by Stalin-
grad with each side slugging and punching toe to toe. At
the end of the first round the defending champions were
in the lead, but by the half the fighting power house boys
finally had gotten their steam up and had forged into the
lead. They never lost it. Their redesigned supercharger
(The details of which are a military secret) had done
the trick. They had won the "Buck Knight Trophy."
Broken hearted and dejected Jay Hinchcliffe of the
A.I.E.E. presented Paul Salerno, president of A.S.M.E.,
((yoritinutti on page 11)
THE TEGHNOGRAPH
COMMUNICATIONS
. . . directing arm of combat
"Get the message through!" That's the
tradition of the men who wear this insig-
nia.Of the 18,000 BellSystem people now
io the armed forces, nearly 4,500 are with
the Signal Corps. Young men can serve
their country and obtain specialized train-
ing in communications in this great branch
of the Army.
and Western Electri^ equipment goes to every battle front
Army planes fly and fight with
Western Electric radio command
sets, which keep the planes of a
squadron in contact ivith each
other and with the ground forces.
Wherever American soldiers fight
in tanks, they get their orders over
Westerti Electric radio sets— vital
in coordinating today's mechan-
ized warfare.
Observers report front-line action to
Army commanders over Western
Electric field telephones, field wire,
field switchboards.
A major source for this specialized
equipment is Western Electric — for 60
years manufacturer for the Bell System
— one industry with over 70,000
skilled men and w^omen dedicated to
^'keep 'em in contact"
Western Etectric
ARSENAL OF COMMUNICATIONS
OCTOBER, 1942
A. S. C E. Annual SMOKER
By WILLIAM G. MURPHY, G.E. '43
This meeting of the A.S.C.E. was typical of most of the first
meetings of the departmental organizations all over the campus
^
■ . al^
■j^
fe! '" *
£.
PI , yd
7 1
} 1.
^m
■ ^•<^M
^*^^^H
One |>:ii( i>f the proRraiii in which everyone took ;i very active
part was retreshnient time.
L iidtT the direction of the new president the American
Societ\' of Civil Engineers held their annual smoker last
week. The meeting marked the beginning of what promises
to be a new era in the affairs of the society. Slide rules
and scales were noticably missing as the "boys" got to-
gether for one of their few nights out of the year. Sam
Wiley '43 was program chairman for the evening.
Sterling Snyder '43, president, opened the program by
welcoming the new members and introducing the officers
of the organization for this semester. The officers are:
Hud Christianson, vice president; Marianna Schroeder,
secretary; and Eugene Estes, treasurer.
Prof. Harold E. Habbitt, speaking on the reasons wh\-
we should belong to ASCE was the first speaker on the
program. Hud Christianson '43, president of Chi Upsilon
followed Prof. Babbitt with a short talk on engineering
honoraries. His talk was designed to let the freshmen and
IH^B^P"!^
UMM
HPV "m ^mm
^Hr^l
^L |F ^^
*^^^
^P^ s *' ^it ^^^Ml
^^^^^^^^B- ''>^B ^^^^Hi^^l
w
!S.._i.fiM
Big
Dean Enser, head of the eniiineerin;;
senior ( .K.'s.
10
school, talking to two
Sterlins; Sn.xler, president of the .\.S.('.li., passing out cigarettes
to tlie nienii)ers.
sophomores know that there were honorary organizations
on the campus north of Green St.
Sheldon Leavitt '43i/), gave a short explanation of the
new department in the organization which will give the
freshmen more benefit from the organization. A council
is being organized which will arrange programs and enter-
tainment especially for the new members of the society.
Dean H. H. Jordan gave a brief talk on the draft
and its eliect on the engineering students. A committee is
working with the university and the government that at-
tempts to secure deferments for the students and the engi-
neers are in a high spot on the list of those getting defer-
ments. As soon as you hear from the draft board in your
community let the committee know about it.
The high spot on the program was the talk by Col.
L. C. Sparks, Commandant of Cadets at the university.
The colonel enthusiastically praised the American soldier
and gave his opinion that we are following the right path
to victory. He stated that this summer would have been
ideal as far as morale and economics were concerned to
open a second front, but that it would ha\e been a foolish
waste of partially trained men.
The last part of the program was impromptu since it
became necessary to kill time between the speakers and
the refreshments. The professors present were asked to
introduce themselves by a short story about when they
were in school. I believe that everyone present will say
that the men in the Civil Engineering Department are
good sports and they did pretty well in "extra-curricular"
activities too.
Refreshments were ser\ed to top the e\ening which
was one of the most successful in the organization's histor\'.
THE TECHNOGRAPH
-
E. E., M. E. BRAIN BATTLE
( (^tjiitiiund from Page S)
the coveted award as newsmen and photographers went
wild.
The judges in whose hands the fate of the contestants
lay were Dean H. H. Jordan, Professor Babbitt of Civil
Engineering, and Professor Lansford of the T.&.A. M.
department.
Highlight of the humor of the evening was when the
question was asked, "What is a fresh-water college?"
(No. 1 M. K. ) snapped back. "A school of fish", which
promptly blew four fuses in the E. E.'s circuit.
-ik ^ ^
Here are the answers to the quiz questions.
1. (a) Pharmacy, (b) Home Economics, (c) Anatomy,
and (d) Classics (Latin).
2. Goodwin and Illinois intersection.
3. Because of contumely (insolence) he was charged
with contempt of court.
4. (a) Rossini, (b) Rimsk\-Korsokoff, (c) Wagner,
(d) Verdi, and (e) Sullivan.
5. (a) Leader in India, (b) ex- foreign minister of
Spain, (c) e.\-ambassador from China to the I nited States,
(d) President of Argentina.
TO THE FRESHMEN . . .
I've found three things hard to do in m\ life: one was
to climb a fence leaning towards me, another was to kiss
a girl leaning away from me and the last is to jiiake a
sales talk. I have done the first, I won't commit myself
on the second, and I'll let you be the judge on the last.
I want to say to all the new freshmen that you have
picked the hardest field of endeavour on the campus, but
you were fortunate in picking the finest engineering school
in the country. It is easy to prove that statement without
getting very technical. When you first came to the campus
5'ou saw several students representing countries in four
corners of the world. They didn't take the trouble to come
here because of the women on the other side of Green Street
— that you probably found out your first day too.
Getting serious for a minute we of The Technoi/raph
staff realize the reputation of our college and we would
like to do our part to uphold it. With your support of
the magazine we can. All the good things in engineering
aren't down in text books yet; we attempt to give )ou
some of those and in addition we hope to help you pick
3'our field in engineering so that \ou will be able to move
right along in your curriculum.
Another thing you probably noticed was the big build-
ing shaped like an I over in the northwest corner of the
campus. Get o\er there to look around the first chance
that >'ou get. No one minds your looking around as long
as you don't tear up some $50,(^00 experiment or push a
lever on the 3-milIion pound testing machine.
Don't let an\' upper classmen fool you into thinking
that they know how to use all the scales on the big slide
rules that everyone carries. I can tell you right now that
you don't need a 10 inch log log decitrig slide rule, but you
might as well get one since people will refuse to gi\e you
credit for being an engineer luiless you carry one.
Did any of you know that Moses was an engineer?
The Bible (still the best seller of all time) says that he
smote the rock and water gushed forth.
OCTOBER. 1942
POWER
To Win A Wa
p^r^^^.
Behind the guns— behind the machines and the motors
that drive them — is steam, "prime mover" of ail
industry. • Each time we find a way to squeeze an
extra B.T.U. from a pound of coal or a gallon of oil,
industrial output is accelerated and implements of
war rush sooner to waiting hands at the front. Because
B&W engineers have always been the first to origi-
nate major improvements in boilers, Babcock &
Wilcox has become America's largest producer of
steam generating equipment. • Today, all our efforts
* are devoted to helping
utilities and industrial
plants produce the pow-
er to win this war. In
the victorious tomorrow,
we shall stand ready to
serve you whose hands
will guide the future of
American industry.
FREE 14-PAGE BOOKLET
"The Design Of Water-Tube
Boiler Units." Not a manuul
of design, this interesting
hook explains what types of
boilers are used for the most
common types of service and
uhy. Your copy will be sent
on request.
THE BABCOCK twaCOX COMPANY
85 IIBEUTT STBEtT .... NEW YQBK
BABCOCK & WILCOX
\jne or many new Aiiis-\.naimers«
turbines which are helping to pov
greatest war production effort in hll
Bundles for
Berlin...
Power for
Pittsburgh!
ALLIS-CHALMERS
EQUIPMENT HELPS
MAKE BOTH
i
f\
^
)\
S.
Ore for Giant Aerial Torpedoes and bombs is mined with Allis-Chalmers equipment.
"A. HITLER, BERLIN, GERMAN
That's what we'd Hke to label just one ol
thousands of tons of ore which Allis-( "liali
equipment is helping to mine and turn
aerial torpedoes and bombs!
And that turbine above is another A
Chalmers product that will soon be tur
out trouble for Hitler — supplyin<^ pu\^,-
great war plants — helping to make Aurti
soldiers the best equipped in the world.
These are just two examples of how tl
ALLI
T
OFFERS EVERY MANUFACTURER EQUIPMENT AND ENGINEERINi
ELECTRICAL
EQUIPMENT
STEAM AND
HYDRAULIC TURBINES
MOTORS ( TEXROPE
v-sar DRIVES
BLOWERS AND
COMPRESSORS
ENGINES AND
CONDENSERS
CENTRIFUel
PUMPS I
of Allis-Chalmers people are fighting
sis — are icorking for Victory!
?r 1,600 Allis-Chalmers products are
ng in the Battle of Production. And our
jrative Engineering service is helping
rs 'produce more — not just with new ma-
!, but with machines now on hand!
s production experience will be of added
when the war is over. AVe work for
ry — we plan for Peace !
-Ch ALGIERS Mfg. Co., Milwaukee, Wis.
8 out of 10 loaves of bread in U.S.
are made with the aid of A-C farm
and flour mill equipment.
VICTORY NEWS
Washington, D. C— Keels for more
than 140 "Liberty" ships have been laid
and more than 60 ships have been launched
from ways which did not even exist before
19-11. Original schedules have already been
more than doubled.
To set the fastest shipbuilding record in
history, mass production principles are
used. More than 500 makers are feeding
parts to Liberty waj'S.
From Allis-Chalmers, one of the most
important of the contributing firms, comes
products ranging from machine-gun cool-
ing pumps to propulsion shafting.
Three-Stage High Speed Pump is in-
spected as it leaves A-C shops for a mili-
tary destination. Equipment includes
Allis-Chalmers motors and switchgear.
MiiwaukeejWis. — Mosquito boats no
loufitT have to use their motors to recharge
their batteries — small Allis-Chalmers rec-
tifier units now do this job.
This unit is the newest means of obtain-
ing nominal d.c. current from existing a.c.
power lint-s. It eliminates need for keeping
ships motors running for battery charging
on shore. It also aids coast defense by help-
ing to supply power for shore searchlights.
Industrial plants are also using the new
unit to supply small amounts of d.c. for
individual drives on planers and other ma-
chines, in laboratories for testing purposes,
and in tool rooms.
FOR VICTORY
Buy United States War Bonds
WE WORK FOR
^VICTORY
[ WE PLAN FOR
' PEACE
iTION TO HELP INCREASE PRODUCTION IN THESE FIELDS... ^^T/'^^
R AND SAW
EQUIPMENT
CHEMICAL PROCESS
EQUIPMENT
CRUSHING, CEMENT &
MINING MACHINERY
BOILER FEED
WATER SERVICE
\^v?^'~
POWER FARMING
MACHINERY
I INDUSTRIAL TRACTORS |
& ROAD MACHINERY
The Value of Cult lira I Subjects
... TO THE ENGINEER
By PAUL SALERNO, M.E. '43
Each spring, the pledges to Tau Beta Pi compete with other
pledges all over the country in a theme writing contest. This
was the prize-winning theme chosen to represent the Illinois
chapter in th national contest
The engineer of today has secluded himself in a narrow
field of specialization, sometimes losing sight of even the
effects of his own work upon the world surrounding him.
He cares little and knows little of cultural subjects, probably
believing that broad knowledge of the fine arts, literature,
history and philosophy is incompatible with his own branch
of knowledge.
An appreciation and interest in these subjects enriches
the personality, teaches higher standards of taste and morals,
instills qualities of leadership and promotes good citizen-
ship. In art and literature is the revelation of genius; the
residts of a creative mind. The engineer possesses a sense
of values which enable him to appreciate the highest attain-
ments in any field, and although the very best in music
and literature is available to everyone, he denies himself
the many hours of entertainment and pleasiu'e which might
be his. The engineer should learn to live as well as earn
a living. He should learn to appreciate the subtle values
of life as well as the material.
It is unfortunate that time for cultural studies in the
undergraduate engineer's curriculum is unavailable. If there
were time, however, it would be difficult to arouse cultural
interests in a mind which sets such great store by the
practical. It is necessary that the student himself realize
the benefits resulting from a study and appreciation of
cultural subjects. He can grasp the significance of world
events and learn to rationalize and reason onl\ through
such study and appreciation.
A mere knowledge of facts pertaining to cultural sub-
jects is insufficient. It is necessary to differentiate between
knowledge and wisdom. Knowing that Beethoven's Fif/h
Sy III phony is musically of a higher caliber than R'isc O'Day,
or that the Cathedral of Notre Dame is a better example
of Gothic architecture than the Tribune Tower, is
knowledge but knowing why constitutes wisdom. Since
the world is looking more and more to the professional
man for leadership and inspiration, wisdom becomes a
necessary quality. A profession which is enjoying the grow-
ing esteem of society cannot afiord to admit inferior men.
Today the engineer must be a judge of social, political
and ethical situations as well as technical problems. This
calls for a higher type of personalitv than was formerly
thought adequate.
The comple.x social and economic problems of the
present can be analyzed through an understanding of the
problems of the past. The world has progressed in the
field of science since the time of Aristotle. We know that
the science of that day is false, but the political and social
problems remain the same. For example, the historian
realizes that the happenings of the last few years are a
re-enactment of the Peloponnesian Wars and that un-
employment and strikes were problems of antiquity as well
as of today. It is revealing to discover that men in the
past faced their problems with clear vision and fortitude.
The study and resulting appreciation of cultural sub-
jects has a more significant influence upon the engineer
than the enrichment of his personality or the instillation
of qualities of leadership and good judgment. An educated
and cultured professional group forms a bidwark against
the evil effects of totalitarianism, (jovernments which
emphasize the extreme importance of race, state, or class
subdue personality and individual achievement and utilize
the neutral forces of science and technology for vicious
purposes. The fury and intensity of the attack which has
been launclied against our country is a direct result of
\ears of misdirected scientific and technological advance-
ment. If the democratic way of life is to survive after the
present war has ended we must have a professional group
possessing high ethical and moral standards. Those re-
sponsible for technological advancement must direct such
advancement toward a humanistic goal. They must create
instead of destrov. Thev must liberate instead of enslave.
STABILIZED SOIL (Contmurd from Mac ?)
is then coated with tar or asphalt and shingles made out
of emulsified earth laid on top.
Mr. Chandler Emer\', of Jackson, Mississippi, has
biult a number of these inexpensive housese on his planta-
tion, and he writes that they have all been successful.
Some illustrations of these houses are shown here. In
addition there are some very beautiful homes around Holly-
wood that have been built by this method for our mo\ie
actors and actresses. These homes are expensive, ornate,
and in excellent taste. So we have from the cheapest to
the expensive types built of earth, and serving their purposes
alike of giving our people their homes built out of their
own property.
If vou are interested then get Bulletin No. 3,xi.
14
THE TECHNOGRAPH
^ou have TWO kinds
of Future
The dominant consideration, now, is
your immediate future. Many of you are
enlisted in the reserve, or are already com-
missioned. You do have a valuable training
which the country needs in this emergency.
Make every day count in perfecting that
training.
The war you will undoubtedly help to
fight is not a nice war. But as we see it, the
United Nations intend that it shall have not
only a victorious ending, but also a hopeful
ending — hopeful in the sense that we shall
have a peace in which our goal shall be jobs
for all men.
You have a right to know that industry is
even now beginning to dream up the where-
withal for those jobs — ^new things to make,
and new ways to make old things better.
A lot of everyday sort of men, many of
them very much like yourself, doing this
kind of thinking in the past, are the reason
Alcoa Aluminum became the leader in the
aluminum business. They are the reason
Alcoa Aluminum will have such a big part
in the future.
Call this kind of thinking Imagineering
— letting your imagination, soar and then
engineering it down to earth. It is perhaps
the most important talent a man can have. It
is the point of view that industry will
always need, and use, to make America a
better place to live in.
There is no "pay-off" in this little mes-
sage. We just wanted to have you know that
folks like us can be completely devoted to
high-speed war production, and have an
eye on a good future for all men, at the
same time.
A PARENTHETICAL ASIDE: FROM THE AUTOBIOGRAPHY OF
ALCOA ALUMINUM
• This message is printed by Aluminum Company of America to help people to
understand ivhat ive do and ivhat sort of men make aluminum grow in usefulness.
OCTOBER, 1942
15
NAMES
/;/ the news
By WILLIAM R. SGHMITZ, Ch. E. '45
ik -U -^
RAY BOHMAN
Scholar, statesinan, soldier, ami gentleman, that is the
title that rightly belongs to Ray Bohman. Ray is a
Mechanical Lngineer and has done very well tor himself
in his four years at Illinois. There are many engineers
that would like to ha\e his high scholastic average.
Ray is a member of Pershing Rifles, Scabbard and
Hlade, Tau Nu Tau, Phi Kta Sigma, Tau Beta Pi, Pi
Tau Sigma, and is Cadet Lieutenant-Colonel of the Engi-
neers. He is also a member of the Board of Directors of
the Y..\LC.A.
Military has claimed quite a bit of Ray's time while
here at the University, but he says that he has enjoyed it
more than anything else. Last winter, Ray received the
Chicago Tribune award for having the highest scholastic
and military average among the juniors in advanced
R.O.T.C. He still claims that his greatest thrill came last
spring when he was one of the floor marshals for the
(jrand March at the Military Ball.
Bob's father is also a chemical engineer and so Bob
is more or less following in his father's footsteps. Sporting
a very nifty 4.77 scholastic average. Bob is doing some
research this semester. Right now he is working out a
new catalytic process by which he can obtain butadiene for
making synthetic rubber.
Bob has a variety of hobbies, and among those which
he lists are: airplane flying, fishing, cooking, dancing, and
sports of all kinds, especially swimming. He is also quite
an expert on movies and theatrical productions. Bob has
had several courses in play-directing and is well-informed
on all such matters.
The new co-eds that h.i\e appeared on the campus
this semester seem to be much improved according to Bob.
Bob is quite a ladies man when it comes to escorting the
girls around campus and taking in the social events. How-
ever, when he graduates in Jiuie, he thinks that he will
go over to Ohio State to see what they have over there.
He plans to get his Master's degree at Ohio State. Bob
thinks the best thing he has accomplished so far is the
friends he has made here at school, especially those at
.\LR.H.
MYRON PFEIFER
KAV
DALK
Whoever said that athletics and engineering didn't mix-
can go to Myron Pfeifer as a living example. Myron has
earned two letters on the varsity squad, having also made
his numerals as a freshman. He is a senior in the chemical
engineering school with a 3.9 average to his credit.
When I went over to see Myron, I interrupted a bridge
game long enough to talk to him. Bridge is one of his
favorite pastimes which he finds time for now and then
in the midst of his studies and football. He has acquired
the nickname "Pfeif" from the fellows at the Sigma Chi
house where he is a member.
^'Lvron seems to be a stead\' man where women are
concerned. His one and only lives just across the street
in Presby Hall. She has had his pin for nearly a year now.
Concerning his plans after graduation, Myron is as
uncertain as most of us who aren't in the advanced course
in military. As a chemical engineer, he is deferred until
graduation. After that he will either go into the army
or into some chemical defense industry.
Myron hails from Illiopolis, which is right in the heart
of Illinois. While in high school he also played football.
His position on the team is quarterback, and he has the
all-important job of calling plays. He was at the helm
when Illinois made three of her touchdowns over Butler.
((Continued on paye 1^ )
This fair-haired son of Alpha, Illinois has gi\en the
folks back home plenty of reasons to be proud of him.
He and his roommate spend a good bit of their spare
time in making and designing miruature electric motors,
and they actually run. He also spends quite a bit of time
over in the T.A.M. department testing railway carwheels
and brake shoes. And like all the rest of the engineers
on the campus, he thinks Illinois can't be beaten in engi-
neering.
BOB ST. JOHN
That engineer you see over there behind all those test
tubes, retorts, and distilling flasks, is none other than our
old friend, Bob St. John, chemical engineer extraordinary.
Bob is a member of Phit Eta Sigma, Omega Chi Epsilon,
A.I.Ch.E., and Pierrots. He is also the juiu'or manager
of the Theater CJuild.
16
MVKON
liOl!
THE TECHNOGR.APH
While
Victorq is being won
' prepare for the work of
^^•"-wy
TO ASSURE VICTORY
peace. Learn to know |5 .
qour bearings.
t\rW
American planes, tanks, trucks, guns and
warships are doing an outstanding job in the fight for free-
dom because, in addition to being good all-around engineers,
their designers know their bearings.
After Victory, when we have made sure that the things our
forefathers fought and died for shall not perish from the
earth, "knowing your bearings" will be one of the most im-
portant assets you or any young engineer can possess.
For when the tremendous work of reconstruction starts,
machines of all kinds will be required to have higher speeds,
greater precision and endurance and be more economical to
operate and maintain than ever before.
In achieving these objectives, Timken Tapered Roller Bear-
ings will be used to an even greater extent than in the past
because of their ability to meet — and beat — any and every
bearing condition that might develop.
Now is the time to learn to know your Timken Bearings.
Our engineers will be glad to help you.
THE TIMKEN ROLLER BEARING COMPANY. CANTON, OHIO
Manufacturers of Timlcen Tapered Roller Bearings
for automobiles, motor trucks, railroad cars and
locomotives and all kinds of industrial machinery;
Timlcen Alloy Steels and Carbon and Alloy Seamless
Tubing; and Timken Rock Bits,
TIMK£N
TRADE-MARK REG U 8. PAT OFF.
TAPfm ROLLEB BEARIHGS
OCTOBER, 1942
17
Our Societies
By BYRON WELSH, M. E. '43
TAU BETA PI
Tail Beta Pi. all-engineering scholastic honorary tra-
ternity, started off the year with a steak try on Oc-
tober 2. It was sponsored by Professor Espy, the faculty
adviser, who with the help of Mrs. Espy, gave the fellows
a fine feed with plenty of applie pie. Rides out to the
farm where it was held were furnished by Mr. Faucett
and Mr. Shedd of the electrical and civil engineering de-
partments, respectively. A smoker for rushees was held
on October 15 by the members. The officers for the
year are :
Ralph R. Paxton President
Jay E. Hinchcliffe Vice-President
Allen M. Henningsen (jorrespondiny Secretary
Robert J. Kallal Recording Secretary
George F. Asselin Treasurer
Martin Knell Master of Initiation
A. S. GH. E.
The American Society of Chemical Engineers announced
their officers for the coming year.
Homer Pratt President
Kenneth R. Nickolls Secretary
Richard O. Wilson Treasurer
Their first meeting was a get-acquainted smoker at
the Alpha Chi Sigma house on September 23. The faculty
was introduced to the freshmen and refreshments were
served. Lieutenant-Colonel Hood of the cavalry gave a
talk at their next meeting on October 13.
KERAMOS
Keramos is a professional honorary fraternity for ce-
ramists. The purpose of the organization is to foster
alumni relationships, help orient freshmen, and to help
around the department in any way possible. Their new
officers are :
Earl Smith President
Vaughn Seitzinger Jlce-President
C. Leroy Tinner Secretary-Treasurer
Francis Wright Warden
PI TAU SIGMA
Pi Tau Sigma is the mechanical engineering honorary
fraternity. It's facidty adviser or sponsor is Professor Mac-
intire. The first meeting was held Thursday, (October <S
in the L?nion Building. Plans were laid for the fall rush-
ing, pledging, and initiation proceedings. At the head of
the organization are :
George .Mays President
William .Mareneck Vice-President
Dale Hankins (Jorrespondiny Secretary
Oliver Schmidt Treasurer
S. B. A. C. S.
The Student Branch of the American Ceramics Society
held a picnic at Crystal Lake park September 23. They
had a good ball game and plenty of food. Their first
regular meeting was held on October 7. Their officers are:
Poyson Shonkwiler President
Earl Smith Vice-President
Jack Graham Treasurer
Gordon Q. Johnson Actinij Secretary
18
SIGM.A TAU
Sigma Tau, another all-engineering honorary, held their
first meeting in the Union Building on September 30.
They discussed plans for their rushing smoker and initiation
procedure. They are planning on entertainment for their
meetings from oft" the engineering campus. The officers
for the coming year are:
Otto Johnson President
Ben Muirheid Vice-President
Martin Knell Secretary
Byron Welsh Treasurer
M. I. S.
The Mineral Industries Society is a departmental organ-
ization affiliated with The American Institute of Mining
and Metallurgical Engineering. Their first meeting was
on October 1 ; the purpose of which was to acquaint all
underclassmen with the faculty and the facilities of the
metallurgical engineering department. Refreshments were
served. Their leaders for the year are:
Gus Simpson President
Keller Phillippe Vice-President
Charles Bate Secretary
Jim Haley Treasurer
A. S. G. E.
The American Society of Civil Engineers started ofi
their year with a successful get-together smoker on Oc-
tober 3. As part of the program, the seniors led group
singing. The freshmen were introduced to the faculty and
the officers who for the coming year are:
Sterling Snyder President
Bud Christiansen ^.Vice-President
Marianna Schroeder Secretary
Gene Estes Treasurer
A. S. M. E.
The officers of A.S.M.E. at the present time are:
Paul Salerno (Chairman
Bill Mareneck J'ice-(Jhairinan
George Mays Treasurer
Robert Tuell Secretary
At their first meeting Professor Leutwiler and Professor
Espy each gave a short message to the new members and
old explaining the benefits of the organization and also
it's function. At their next meeting which was held on
(October 21, technicolor movies on the production of steel
were shown.
A. I. E. E.
The -American Institute of Electrical Engineers, the
departmental organization for the E. E.'s, is headed by the
following officers:
Vernon R\dbeck President
Donald Henry Vice-President
Jay Hinchcliffe Secretary
Bob Krieger Treasurer
They had their usual freshman welcome on September
23 where they met the faculty. The freshmen were enter-
tained by the seniors with a skit about studying for an
E. E. 25 exam.
THE TEGHNOGRAPH
A. S. A. E.
The American Society of Agricultural Engineers is
open to any student with six hours of Ag. Engineering.
They started the year off with a picnic with the new
members at Professor Lehman's home. Professor Lehman
is the head of the Ag. Engineering Department. The
organization is ably guided by the following officers:
Ben Muirheid P reside nl
William Ciraves J'ue-Presidint
Gilbert North Treasurer
A Li r ray Fourth Seeretnry
CHI EPSILON
The ci\il engineering honorary. Chi Epsiion, held their
first meeting on September 29. Their officers for the year
are :
Bud Christiansen President
Bill Schacht Jlee-President
Ray Ackerman Seen /my
Homer Wong Treasurer
Dan Bechly Editor of Transit
^Lul\• of their speakers this year will talk on non-
technical subjects. Also they are planning a fall picnic
before its gets too cold. Liitiation plans are also under
waw
NAMES IN THE NEWS
((Continued from pa{/e 16)
He remarked that the football team was doing a lot
better than most people expected it would. Although he
liked "Zup" very much and thought he was a good coach,
he thinks Eliot is an excellent man to replace him. He
also said that the team is behind Eliot one hundred per
cent.
DALE HANKINS
From north of Green street we have another man who
has made good in activities ; namely, seruor track manager.
We are speaking of Dale Hankins, a senior in mechanical
engineering. He is a member of the Athletic Council,
Sachem, Mawanda, Pi Tau Sigma, A.S.ALE., and has
been president of his fraternity, Zeta Psi.
Dale's home town is one of the tri-cities, Moline.
While in Molin High School, he played basketball for
two years, participated in dramatics, and was associate
editor of the yearbook. His hobby is sports of anv kind,
especially swimming and badminton.
He spent an interesting summer working at Pratt and
Whitney Aircraft Company in East Hartford, Connecticut.
His work gave him an opportunity to observe all the work-
ings of a large plant. He was in the factory payroll rating
department whose job it is to rerate wages according to
different requirements. Some of the considerations are skill
needed, experience needed, type of education needed, value
of the tools used, and the physical strain on the employees.
Dale got acquainted with engineers from other schools
doing the same class of work and made many friendships.
Their social activities were somewhat limited due to the
fact that they were in the center of gas rationing. They
did make a few enjoyable trips to New York and the
ocean, however.
Dale's 4.0 average was instrumental in getting him a
2-A classification which will allow him to finish school.
He is very anxious to graduate, but after that he will
either go into industry or a branch of the service depending
entirely on L'ncle Sam.
SAVE TIME WITH THESE
HANDY fuEKM TAPE- RULES
Every basy engineering stu-
dent needs a Tape-Rule for
his vest pocket — where it's
handy and ready for those
dozens oi little measuring jobs
that come up every day.
There's no need wasting time
in search of a tape or in try-
ing to guess the measurement
Just reach in your pocket for
your "Meiurall" or "Wizard."
Your dealer can help you
select the one you need. ,,^^
.-^^^^
106 L...,.». :•> SAGINAW, MICHIGAN WINDSOR, ONT.
TAPES -RULES -PRECISION TOOLS
NEW YORK
I06 Laf«r«tl« St.
.tA
^V.L TOOLS,
TO OUR yA%l WAR EFFORT
• Efficient small tools, such as" Greenfield" has
been manufacturing for more than 70 years, are
essential to America's armament program.
"G.T. D. Greenfield" Taps, Dies, Twist Drills,
Reamers and Gages are helping to build planes
and tanks, ships and guns on a thousand
"production fronts."
America's great metal working industry has
learned by long, practical experience that the
"G.T. D. Greenfield" trade mark means utmost
reliability and accuracy in these vital tools.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASS., U. $. A.
'i^GREENFIELD
lAPi ■ Dl£S ■ GAGK • rwiSI OHltU • lt£AMUS ■ JCJUW PLAIES
OCTOBER, 1942
19
THE ILLINOIS
TECHNOCRAPH
's all Yours . . .
ADVANTAGES:
Provides general and specific information concerning all
fields of engineering.
Introduces activities and accomplishments of your fellow
classmates, faculty, alumni, and leaders in industry.
Presents news selected and prepared for engineers.
MATERIALS OF CONSTRUCTION:
The thought and spirit of engineering students at Illinois.
FOUNDATION:
With engineers since 1885; that ought to make it suffi-
ciently permanent.
YOUR OWN engineering college publication. Its
success is determined by the support you give it.
SUGGEST - CRITICIZE - JOIN THE STAFF - SUBSCRIBE
CONTRIBUTE ARTICLES - PATRONIZE OUR ADVERTISERS
20 THE TECHNOGRAPH
A. S. C. E. CONFERENCE
The first annual Midwestern Regional Conference of
the Student Chapters of the American Society of Civil
Engineers at Wisconsin L niversty started off with addresses
of welcome by Dr. Daniel Mead and Dean Thompson
at 10:00 Friday morning, May 1, 1942. Dr. Daniel Mead
is probably, since Professor Talbot's death, the most noted
and loved Civil Engineer in United States and is a past
president of the A. S. C. E. Dean Thompson is the present
dean of the Wisconsin Engineering School. Their ad-
dresses were inspiring and were very enthusiastically re-
ceived. At the conclusion of Danny Mead's talk he passed
out cards with this inscription:
"THE SUCCESS FAMILY
The father of success is —
Ifork
The mother of success is —
A inhition
The oldest son is
Coiiiinon Sf/isc
Some of the other bo>s are —
Stability
Courage
Perserverance
Honesty
Thoroughness
Foresight
Enthusiasm
Cooperation
The oldest daughter is —
(Jhariii ter
Some of her sisters are —
Personality
Cheerfulness
Loyalty
Courtesy
Care
Economy
Sincerity
Harmony
The baby is —
O fiportunity
Get acquainted with the "old man" and you will be able
to get along pretty well with all the rest of the famih.
— Anonymous "
Dr. Mead's parting words were "Don't take your-
self too seriously and don't take anybody too seriously".
Following the welcoming address we heard Dr. Edgar
End of ^Larquette University lecture and show slides of
"The Physiological Problems of High Pressure Work".
Dr. End has contributed greatly in this field. From ex-
periments, he found out that divers could go almost twice
as deep by mixing helium in the ox\gcn they breath under
great pressures as compared with the old mixture of
nitrogen with the oxygen. The old record of a 22(1 foot
descent is now broken with a 420 foot descent. High
pressures have a mental effect on di\ers, who, according to
Dr. Ends, are screwy people anyway. One of the best
divers in the British Navy was so affected by pressure
that he tried to unscrew the bolts holding his helmet on
with the idea of crawling thru the small hole thus created
.HiGGinS
Photo bir U. S. trmy SIgnll
Corps of 40 mm. Bofors
Anti-ilrcrafl gun tiken al
tberdeeii Proving Ground.
iIILiIjIIIo waterpriiof
DRAWING l\KS
for swift, accurate work "under fire"
Speed on fhe drawing board is vital /o Viclory, /oo. That's
why engineers, draftsmen, artists depend on Higgins today
— OS they have for more than 60 years. They know Higgins
Inks will flow freely, evenly, into sharp-edged, accurate
lines — broad or fine, drawn swiftly or slowly in damp
weather or dry, on paper or tracing cloth.
HIGGII1S mr, r.d, mi:. • /jnonKLVjv, jv. y.
(this is not humanly possible) and then climbing up the
air cable to the surface of the water. Another diver sent
down to look at a sunken boat tied him.self to the boat
and then demanded to be pulled up.
If it were not for Dr. End and his discovery of the
use of helium in diving, the submarine "The Squalus "
would not be operating in the Pacific today. The present
name of this submarine is "The Sailfish ".
The above ended the program for Friday morning and
we then took luncheon at the Wisconsin Wesley Founda-
tion. President Elwyn King '42 introduced the speakei',
"Parson Jim" Flint, by saying that Mr. War/.ene of the
Wisconsin Chapter said he was a "damn" good preacher
whereupon "Parson Jim" said he didn't know how Mr.
Warzene knew that, as he never came to church. Parson
Jim's after dinner talk was highlighted by stories of his
recent trip over the big pond. The ship he was on ran
into a heavy sea about three-fourths of the way over. Some
of the passengers went up on the deck to watch the fin'y
of the sea and one, a little girl, was washed overboard.
Any attempt to save her by lowering a lifeboat was im-
possible and no lifebuoy that was thrown came near her.
With superhuman effort, he made the rescue. As he swung
his foot over the rail of the ship, a reporter rushed up
and exclaimed "You are the greatest hero I have ever seen,
what are your first words?" With his chest heaving for
air the man wiped the water off of his face and eyes and
answered, "Who pushed me overboard?"
Because of the national situation the afternoon was
devoted to a symposium on "Aerial Bombardment Protec-
tion" by Professor R. J. Roark, University of Wisconsin ;
Mr. John Messmer, Construction Superintendent of Mil-
(Continued on page 22)
OCTOBER, 1942
21
TECHNOCRACKED...
By PAUL SALERNO, M. E. '43
Enthusiastic freshmen, smait-aleck sophomores, com-
placent juniors, and ver\' bored seniors are in evidence on
the engineerinfi campus again this year. There is a differ-
ence, though, in the boys that went to summer school.
They look a bit more shop\\f)rn than those of us that
worked { ? ) this summer.
This department is amazed at the active participation
of the engineers in politics ui the past two years. When
Tom ^VIcEneely, M. E. '42 discovered that the engineers
could swing an election and put John Mcintosh for class
president last year, the wise politicos south of (jreen street
have followed suit. This year they had Hob Alexander
running for vice-president on the Liberty Party ticket and
Bud Christiansen, C. E. and Bill Mareneck, \1. E. running
for president and vice-president, respectively, on the infant
Surprise party ticket. Bud didn't kno\\- until two davs
before that he wa.s ruiuiing. Wow, what a surprise! He
went to each sorority personally and made a campaign
speech. Too bad about the surprise party. We would have
liked to see two engineers in office instead of one.
We've been wondering what sort of vitamin capsules
Hill IVLaraneck uses. He can be seen almost any night
with a female companion, and yet his university average
is 4.')S. Wow!! Bronze tablet, here we come!
The university is contributing to the scrap metal drive
ui a big way. Witness the piles of scrap at various places
on the engineering campus. We understand that more
than one instructor was forced to hide some of his pet
equipment from the searching eyes of the scrap hiniters.
Still, the drive was probably a good thing. Notice how
clean the crane bay in Talbot lab looks.
We found out the other night that the materials rubber
shortage has caused more trouble than one might suppose.
The girl friend said she found herself trying to unfasten
her liquid stockings from the girdle that she ga\c to the
scrap rubber dri\e a month ago.
When asked why girls don't wear cotton stockings,
she answered, "Don't \ou know what happens to girls who
wear cotton stockings?" We answered no.
"Nothing," she said.
It is usual at this time of the year for the conductor
of this column to give some sage advice to the incoming
freshmen. Here goes. Bidwells is the best place for candy.
At least it was until they put a window in the back room.
Stay out of Hanle\s on a Saturday night. You won't b?
able to compete with the sailors. Don't bother to go over
to the 608. It's closed.
Don't be discouraged if you can't get a date some night.
Remember, that if you divide the number of males on this
campus b\' the number of women, you will come out with
approximately .1.42687 (slide rule calculations).
In addition to the W.A.V.E.S. and the W.A.A.C.S.,
we now have the W.E.E.D.S. These won't effect your
hay fever, though. Their full title is Women's Emergency
Engineering Drafting Service. (Incidently, this isn't the
1-A type of drafting that we are talking about.) This is
realh' on the legit. We know a couple of W.E.E.D.S. up
in Chicago.
Because the senior inspection trips are no longer possible,
some of the senior \l. E.'s were considering .seriously tak-
ing a few kegs over to the basement of the Abbott power
plant and spending the equivalent time there. Hm, not a
bad idea.
A. S. C. E. CONFERENCE
( (Idiitiniii d fidin fiiu/c 21)
waukee County; and Mr. J. G. Kessler, Fire Prevention
Engineer of the State of Wisconsin. The types of bombs
discussed were the 500 pound demolition bomb, the 30
pound fragmentation bomb and the 2.2 pound incendiary
bomb. (M these the most economical and also the most
effective destroyer is the incendiary bomb. Engineers in
this field have developed basic formulas with which to
calculate the action and characteristics of these bombs.
Knowing that we would not remember the formulas and
the different graphs between Blast Pressure and Time, the
whole discu.ssion was summarized by saying that it was not
economically practical to build structures to resist bombs.
The evening banquet was held in the C^ld Madison
Room of the Wisconsin Memorial Union. The speaker
was Pat Norris a well known after-dinner speaker and
his topic was "Supersonic Sound Waves". Mr. Norris, a
Wisconsin graduated engineer, gave us a \ ery humorous
definition of a Decibel and told of some of the funnier
incidents of his school days. These well placed technical
jokes made us engineers feel right at home. By this time
everybody was in a mirthful mood and the talk was jur.t
getting started. Since a paper record of this hour thit
Freddie Horton '43 will always be laughing about mif;!^
reveal .some trade secrets, it will have to be stricken from
the records.
After the banquet came the ball, the most successful
e\ent of all. According to the boys the blind dates were
good looking and nice and here we must again pay a tribute
to the Wisconsin A. S. C. E. Student Chapter for the care
and work they went to in arranging this and also the other
parts of the program. Without a doubt this was a re-
markable feat, for absolutely e\-er\ part of the program
went off without a hitch.
Saturday morning was spent with talkies on "Un-
finished Rainbows" by the Aluminum Company of .'\merica.
"Defense and the Telephone" and "Safe (luarding Military
Information" by the Western Electric Company and with
the presentation of a paper on the "Design and Technique
of Welded Joints" by Mr. Archer of the Lincoln Electric
Company. Oddly enough the great de\eloiiment in this
field has come in the last ten years just as in the High
Pre.ssure Field which was discu.ssed by Dr. Ends. This
development has been so great that it is now almost im-
possible with present day equipment and shielded electrodes.
to make a bad weld.
The first annual Midwestern Regional Conference of
the Student Chapters of the A. S. C. E. was adjourned
following the announcement of the names of the officers
for the next meeting which would be held at the Uni\ersity
of Illinois and expressions of thanks to our host for the
fine time we all had.
22
THE TEGHNOGRAPH
BLAZING THE WAY
TO FASTER PRODUCTION
As EASILY as a kiiife cuts through pancakes, this
white-hot oxy-acetylene flame zips through stacks of
steel plates . . . turning out metal parts in a fraction
of the time required hy other methods.
Cutting as many as twenty plates at a time, this
knife that never dulls . . . guided by positive tem-
plates . . . can follow the sharp twists and turns of
highly complicated patterns. Oxy-acetylene stack-
cutting saves shaping, machining, and assembly time.
It produces parts of identical size and shape. It re-
duces scrap losses . . . makes possible substantial sav-
ings in subsequent machining and fitting operations.
Stack-cutting is only one of the many oxy-acety-
lene processes for cutting, fabricating, and treating
metals which manufacturers are using to speed up
production today. Whether cutting up scrap ... or
skimiing steel alive by planing a light cut from the
four sides of steel blooms as they speed down the roll
table ... or helping to shape and weld finished steel
. . . the oxy-acetylene flame is a tireless worker in
modern manufacturing.
Would you like to know how flame-cutting and other oxy-
acetylene processes could be applied to your business? You are
cordially invited to avail yourself of the store of knowledge
Linde technicians have assembled over a long period of years.
The imporlaiu developments in flame-culting — an<l other proc-
esses unci methods for producing, fabricuting. and treating
melids — which have been made by The Linde Air Products
Company were greatly facilitated by collaboration with Union
Carbide and Carbon Research Laboratories. Inc.. and hy the
metallurgical experience of Electro Metallurgical Company and
Haynes Stellite Company — all Units of Union Carbide and
Carbon Corporation.
THE LINDE AIR PRODUCTS COMPANY
Unit of Union Carbide and Carbon Corporation
S
OFFICES IN
PRINCIPAL CITIES
6'BCamfius /i/ews
COLLECTOR
VINCENT J. SCHAKFER, ot the G-E Researcli
Laboratory, used to collect snowflakes, and because
ot his hobby metallurt;ists now have a simple method ot
observing details ot metal structures tar too tine to be seen
with an ordinary microscope.
The young scientist's method ot " casting" snowflakes
in a film of Formvar has solved the problem ot how to get
a metal specimen thin enough to be examined in the elec-
tron microscope. (This device uses electrons instead ot
light to form the magnified images, and the electrons
must pass through the specimen.)
A thin film of resin, stripped from the specimen and
retaining all the details of the metal surtace, can be placed
in the microscope and be magnified as much as 100,000
diameters.
CALAM/TV /OE
EVERYTHING happens to Joe.
And anything is likely to happen when he picks
up the welder's electrode, because Joe MaGee, an animated
cartoon character, doesn't know the first thing about weld-
ing. Throughout the new Ci-E instructional movie, "The
Inside of Arc Welding," he seems to do the wrong thing.
Copyright, 1942, General Electric Company. Schenectady. N. Y.
But Joe does a good job of teaching you how not to
strike the arc and how not to control the metal in the
molten pool. His bungles, plus close-ups of the arcs in
action, make this full-color film "one ot the most helpful
training aids ever offered to the welding industry."
The movie is in six parts. Each part {16 mm.) is com-
plete in itself — a lo-minute sound production covering
one particular phase ot arc welding in full detail.
Organized groups may borrow the films with no charge
other than transportation costs; schools and industry
may buy single reels at cost — J52 each — tor use in training
welders. Write Campus News, General Electric, Co.,
Schenectady, N. Y.
THE one announcer in the country who can give
weather forecasts over the air is a mechanical man
who broadcasts from a point 12 miles up in the stratc^-
sphere, where next week's weather is in the making.
This mechanical investigator, whose heart is an electron
tube, works for the U. S. Weather Bureau. He weighs
only a couple of pounds and looks like a large box camera.
As a small balloon takes him up, the robot broadcasts
the atmospheric conditions he finds. Tuned in with a
ground receiver, the radio signals tell the temperature,
wind velocity, etc. The balloon bursts at the low pressure
limit (about 60,000 feet above ground), and a parachute
brings the radio sonde, as it is called, down to earth.
The mechanical weatherman carries a calling card with
his return address on it in case he gets lost on the way
back.
GENERAL A ELECTRIC
24
THE TEGHNOGRAPH
i
I
iKARy OF THE
^^^ i 1 1543' .<
November
1942
NOMOGRAPHS
BERMAN LOCATOR
AMERICA'S
SEVEN ACES
NAMES IN THE
NEWS
TECHNOCRACKED
OUR SOCIETIES
lished 1885
Member E.C.M.A.
HE SPECIALIZES IN "BIG STUFF."
L. A. Kilgore has been designing elec-
tric generators, rectifiers, and motors
es'er since he joined Weslinghouse
... but his 40,000 h.p. Wriglit Field
wind-tunnel motor tops them all.
Kilgore received his E. E. at the
University of Nebraska and his M.S.
at the University of Pittsburgh.
The hurricane that shapes
an eagle's wings.
THE LIGHTNING SPEED of the modern warplane lias brought
a lot of headaches to aircraft designers.
Wind-tunnels, the "proving grounds" of aviation, were satis-
factory for studying the performance of the lighter, slower
planes of yesterday. But tliey were not adeciuate for today's
fighter planes . . . with top speeds of oi'er 400 miles per hour.
To investigate the terrific forces at work at these high speeds,
the U. S. Army demanded a wind-tunnel that would produce
a tornado many times greater than Nature's wildest gale.
Army officials asked AVestinghouse to take over the job of
building the electric motor to drive the fans in this tunnel.
The two fans were to be truly colossal ... 40 feet across, with a
combined weight of nearly 150 tons. They were to be mounted
on a 16-inch solid steel shaft, 120 feet long. Merely starting
this great mass in motion, with minimum disturbance to the
power system, was the toughest kind of engineering problem.
To complicate the problem further, a wide range of air
speeds is required for wind-tunnel testing. And at each air
speed the motor speed must be held constant, regardless of
fluctuations in the electric power lines.
L. A. Kilgore ... in collaboration with J. C. Fink . . . tackled
the problem. In twelve months these Westinghouse engineers
designed and supervised the construction and installation of a
40,000 hp wound-rotor induction motor . . . world's largest of
its kind ... an installation that met every Army requirement.
That 40,000 horse power motor ... a direct result of West-
inghouse "know how". . . is now in service in the new $2,500,000
wind-tunnel at Wright Field. Large airplane models and actual-
size motors, with whirling propellers, are tested and studied
in its 400-miIe-an-hour windstream.
Kilgore and Fink have given vital aid to winning the war . . ,
for they have helped to make it possible for Army experts to
learn many new facts about plane performance and plane
design, facts of utmost importance in gaining and maintaining
air supremacy over the Axis.
Today the need for engineers is very great. Of the 300 young
engineering graduates who joined Westinghouse last spring,
many are already showing great promise in engineering.
Westinghouse looks to the Class of '43 for its future scientists
and engineers.
• • •
THE WESTINGHOUSE ENGINEER ... a quarterly magazine
brimful of iulcrestiug articles on electronic research and elec-
trical engineering . . . keeps you posted on the latest scientific
developments. Profusely illustrated. Subscription, only 50fi a
year. Address: Westinghouse Electric & Manufacturing Com-
pany, Department 6N-17, East Pittsburgh, Pennsylvania.
Westinghouse
...MAKING ELECTRICITY WORK FOR VICTORY
THE TECHNOGRAPF
NOVEMBER • 1942
This Issue . . .
A Short Course in Nomography 7
By S. H. Pierce, Associate in G.E.D.
Berman Locator H
By Donald Haliberg
America's Seven Aces 12
Names in the News 14
By William R. Schniitz
Our Societies 16
By Byron Robinson
Technocracked 20
By Paul Salerno
THE TECHNOCRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salerno Assistant Editor
Lee Sullivan Photographer
SENIOR EDITORIAL STAFF
Walter J. Gailus, Steven Yurenka. John L. Colp
EDITORIAL ASSISTANTS
William R. Schmitz, Byron M. Robinson. Don Hallberg,
Jim Murray. Eugene Bixby, William Rychel. Charles E.
Yale. Jack Steele, Herb Newmark
Dean E. Madden Business Manager
William Beich Circulation Manager
Alex Green Subscription Manager
BUSINESS STAFF
David Causey, Byron Krulevitch, Don Deno, John
Henton, Bob Rouse. William Lurvey, James Lyle,
James A. Chapman
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer. Colorado Engineer. Cornell Engineer, Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer. Iowa Transit, Kansas
Engineer, Kansas State Engineer, Marquette Engineer, Michigan Techmc,
Minnesota Techno-Log. Missouri Shamrock, Nebraska Blue Print, New
York University Quadrangle. North Dakota Engineer. North Dakota
State Engineer,' Ohio State Engineer, Oklahoma State Engineer, Oregon
State Technical Record. Pennsylvania Triangle, Purdue Engineer, Rose
Technic, Tech Engineering News, Villanova Engineer, Wayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, November, Decem-
ber. January, February, March, April, and May) by The Illini Publish-
ing Company. Entered as second class matter, October 30, 1921, at
the post office of Urbana, Illinois. Office 213 Engineermg Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
Frontispiece . . .
In the 20-below zero temperature of the
refrigerated "igloo" of a Westinghouse
laboratory, a circuit breaker is being pre-
pared for a high-voltage test. (Cut courtesy
Westinghouse).
Cover . . .
All-out production of war materials by
American Industry. (Cut courtesy General
Electric).
I
t
X ^v^^:^
ih *S
Afii^yA^i»w
A SHORT COURSE
in Nomography
By MR. S. H PIERCE
Associate hi G.E.D.
Through the ages man has endeavored to find
methods for simpHfying calculation of numerical equa-
tions so that speed and accuracy may be achieved. One
notable forward step was Napier's discovery of loga-
rithms that was published in 1614. By means of a
table of logarithms, a thorough understanding of its use
and accuracy in application to specific problems, one is
able to shorten the time required to determine the
answer to a mathematical equation.
Lieutenant Amedee Mannheim, a French artillery
officer, found that he required a faster means of calcu-
lation in order to train his guns on a target with greater
speed. He constructed one of the first slide rules that
took advantage of the principles of logarithms but
eliminated the necessity of adding logarithmic numbers
to realize an answer. Of course his slide rule was not
the "slip stick" of beauty and dexterity that we see on
the hip of most every engineer today, but it was a
modest beginning in the field of rapid calculation.
Eventually the alignment chart, or nomograph, was
devised by Maurice d'Ocagne in 1899. His classical
work on this subject was published in the book "Traite
de Nomographie." Briefly, a nomograph is an arrange-
ment of scales, each representing a variable in an equa-
tion, that are spaced and graduated so that by laying
a straight edge across them at known values the un-
known quantity may be read directly. Such a chart
can be used by persons who have had comparatively
little training in mathematical problems and the results
obtained are sufficiently accurate for most engineering
work. There is no difficulty in determining the posi-
tion of the decimal point as is the case with slide rule
calculations and furthermore, the time saved by the use
of nomographs is tremendous.
Many forms of alignment charts have been devised
to represent the diversified types of equations that are
encountered; also, several methods are used in their
design. Since each variable in an equation is repre-
sented by a scale on the chart, it is necessary to have
at least as many scales as there are variables in the
equation. Also the arrangement of the functions of the
variables has a bearing on the form of chart to be used.
The illustration below. Figure 1, shows typical arrange-
ments of scales for several type forms of equations.
Where an equation has a product of functions it may
be reduced to a sum of functions by taking logarithms
of the equation. Such scales would be graduated loga-
rithmically on the chart.
Two methods generally used in designing nomographs
are the determinant and the geometrical method. The
use of determinants is a delicate mathematical procedure
and is used best by those who have had considerable
experience with them. Excellent results are obtained
by the novice with the geometrical method if he has an
Parallel Scale
Chart
f(r)4f(s)=f(t)
Parallel Scale Chart
f(q) + f(r)-ff(s) = f(t)
N-Chart
f(r)=f(s)/f(t)
Proportionality
Chart
f(q) _ lUi
Concurrent Scale
Chart
1 ,1^1
rr^+ fR) nry
Chart with one
Curved Scale
f(r)-ff(f,)*fi(t)
=fo(t)
Combination Parallel
Scale & N-Chart
f(q)-H^(r)rf(G)/f(t)
Chart with two
Curveo Scales
f (q)fL(G)^f^(r)f^(s)-
f2(r)f^(o)-f (q)f^(r) = 0
Fig. 1. Common Chart Forms
NOVEMBER, 1942
average knowledge of algebra, logarithms and geometry.
All parallel scale charts of three or more variables
have as their basis the simple three variable parallel
scale nomograph shown in Fig. 1. The type form of
equation that this chart solves is f(r) + f(s) = f(t) and
the functions do not necessarily have to be of the same
kind. The function of (t) is plotted on the middle scale
and the other functions are plotted on the outside scales.
When designing a chart for this type of equation,
the relative scale spacing and the method of graduating
them, to give a proper solution, must be determined.
The derivation of these relationships is short and will
be given below.
The separate scales are called functional scales,
because they indicate distances that are proportional
to the values of the functions for the numbered values
of the variable. In making a functional scale between
certain definite limits, the values of the function are
multiplied by a factor of proportionality. This factor
is termed a functional modulus and is designated by the
letter "m" with a subscript to denote the function to
which it is assigned.
The meaning of a functional modulus ma>' be made
clear by an example such as the scales on a mechanical
engineer's scale. The length of the full size scale is
divided into twelve one inch units so that one inch on
the scale represents one unit of measurement. On the
1^" = 1" scale there are forty-eight units and in this
case one-fourth inck on the scale represents one of these
units. The value, one-fourth inch per unit is termed
the functional modulus for the scale.
Expressed in mathematical form: where Lx is the
length of the scale, mx is the functional modulus, f(X2)
the upper limit of the function of the function to be
plotted and f(Xi) the lower limit of the function
Lx = mx [f(X2) - f(X,)] • •
If the lower limit of the function is zero, then
Lx = mx flXj)
(1)
(2)
Figure 2 shows the geometrical basis for the con-
struction of a three variable parallel scale chart that
solves an equation of the form f{r) -f- f(s) = f(t).
Fie.
Geometrical basiK for constriK'tion <if
Parallel Scale Charts
It is assumed that A, D and H are zero values of
the functions (r), (t) and (s) respectively and the iso-
pleth is a line that intersects the three scales at values
8
satisfying the given equation. BF and EG are drawn
parallel to AH. .
From the similar triangles BCF and EFG '
BC
a
EF AC
; or,
DF
DF-GH
(3)
From the previous discussion, the lengths of the
functional scale are
AC = mrf(r), DF = m,f(t) and GH = mj(s)
Substituting these \alues in equation (3) and col-
lecting terms
mrf(r) + 7-mJ(s)
= m.(l+|)
^ f(t)
(4)
To reduce this equation to the type form f(r) + f(s)
= f(t), the coefficients of the three terms must be
equal, or
mr
m.
mt(l+-j~). Ifmr= .m,, then
mr
ms
a
IT
(5)
25006— mini Publishing Co. 10 pt. No. 1
Schmidt— 11-4-42 Galley TWO
This establishes the scale spacing a b in terms of
the functional moduli of the two outside scales.
If mr
m, ( 1 + j ) . then m, = m, f 1 H '- j
or mt =
mrms
mr + ma
(6)
which gives the relationship between the outside
scale functional moduli and the functional modulus for
the center scale. Equations (1), (5), and (6) are always
used in designing any parallel scale chart and they
should be learned thoroughly by the beginner.
The application of these equations in designing a
simple chart will be given for the kinetic energy equa-
tion, KE = W\"- 64.4 with limits of the velocity \'
from 30 to 90 feet per second and the weight W from
10 to 100 pounds. The limits for KE are 140 to 12,600
foot-pounds as found by substituting the values of W
and V in the equation.
Conversion of the equation into a sum of functions
is accomplished 1)\' taking logarithms of the expression
to obtain
Log K.E. = Log W + 2 Log V — Log 64.4
The constant term Log 64.4 may be disregarded, as it
will be taken care of automatically when the third scale
is plotted. It is possible to choose functional moduli
for two of the scales but the moduli for the third scale
is determined from equation (6) above.
Equations for the lengths of the W' and \' scales are:
Lw = m\v[Log 100 — Log lO] = 1 • mw
Lv = mv[2 Log 90-2 Log 30] = 0.954mv
If we choose niw = 10" per unit and my also 10"
per unit, the lengths of the W and V scales will be 10"
and 9.54" respectively. The ratio of a, b will be unity
so that the middle scale will be placed exactly half way
between the outside scales.
Calculation of the functional modulus for the center
scale is determined from equation (6).
mwmv
10 X 10
mKE = T = ,n I 1(7 = ^ inches per unit
mw + niv 10 + 10
This completes the calculations needed to construct
THE TECHNOGR.APH
100
90 —
80
70
60 —
50 —
45
40
35
30 —
25
20
15 -
O
Z
D
O
Q.
I
o
u
I
10 — '
10,000 -
9,000 -
8,000 -
7,000 -
6,000 -
5,000
4,000 -=:
3,000 -^
2,000
1,500 -
KINETIC ENERGY
FORMULA
1,000 -
900
800
700
60 0 —
500 —_
400 -^
300 —
200
CQ
>-
O
t£.
UJ
Z
u
I-
u
z
I
K.E.=
64.4
90
- 85
80
- 75
— 70
- 65
— 60
U
UJ
</)
CC
LJ
a.
ii.
z
>■
H
O
o
_l
u
>
I
>
55
— 50
45
— 40
- 35
•— 30
Fig. 3. Chart for Kinetic Energy
NOVEMBER, 1942
g
z
UJ
Z
o
a
O
II
>-
-2— '
X = Abscissa in iooo ft.
A = Angle of elevation in degrees
Fig. 4. Projwtile Trajectory Chart
the nomograph. To plot values of \V = 10, 20, etc.
to 100 on the \V scale, multiply the logarithms of these
numbers by the functional modulus mw = 10 and mark
off these distances on the left hand scale. The V scale
is plotted by multiplying values of the function 2 Log V,
when V equals 30, 40, etc., by the functional modulus
mv = 10 and marking these distances on the right hand
scale.
If a line is drawn connecting the values of \V = 10
and V = 30 its intersection with the middle scale is the
point where KE = 140. This establishes a starting
point for graduating the K.E. scale logarithmically using
a functional modulus of 5" per unit. After marking the
major graduations it is best to check the chart to be sure
that it solves the equation for several positions of the
isopleth. Further subdivisions can be added to allow
accurate reading of intermediate values. Figure 3 shows
the completed chart for this equation.
The equation for projectile trajectory contains four
variables but for convenience is reduced to one of three
variables by assuming values for the angle "A". Since
the variable X appears in two different functions, the
scales for X are curved. It is interesting to note that
in most cases two values of X are obtained when using
an i.sopleth across the chart. An examination of the
path of a projectile, as shown in the sketch in the upper
corner of Figure 4, shows that this is to be expected.
In recent years the v'arious technical journals have
been publishing charts for use in engineering fields.
Civil engineers would be interested in the charts
designed by Lieutenant James R. Griffith, ITSNR,
formerly professor of structural engineering at Oregon
State College. These have been published monthly in
Western Construction News since 1939. Electrical
Engineering for December 1940 contains an article by
Guido E. Farrara dealing with charts for electrical
engineers. A large number of charts are found in
mechanical engineering magazines because they are
especially useful for formulas that are met in mechanical
design.
From this brief description of the construction and
use of alignment charts, it is evident that they are tools
of great importance in the engineering world.
Note: Figures 1, 2 and 4 are reproduced from Graphic
Aids in Engineering Computations with permission of the
authors.
Professor Babbitt: Why are so many Chinese named
Wing?
Homer Wong: Because fifty million Chinese can't be
Wong !
10
THE TECHNOGRAPH
THE BERMAN LOCATOR
By DONALD HALLBERG, G.E. '46
There was but one instrument nt Its kind in the world
that could immediately locate bullets, metal frag:ments, and
shrapnel which were lodged in the human body. This instru-
ment was the Berman Locator. On the seventh day of
December, 1041, by an act of fate it was placed in a
Honolulu hospital. During the da\ which we remember
so well, it helped a small number of doctors to treat 960
casualties! Such is the dramatic opening to the story of
an instrument which was developed to fill a long-felt want
in the field of surgical aid.
The Berman Locator was designed to aid surgeons
in locating metal fragments which are lodged in the body.
Despite the development of X-Ray localization devices by
means of which the position of a foreign body may be
indicated with high precision, the fact remains that at the
operation, when an incision is made, the disturbances to
the tissue by knife, forceps, and retractors move the foreign
body from its original position, and the surgeon is left
entirely on his own. Some may say : "Why not use a
fluoroscope ?" There are many difficulties connected with
the use of the fluoroscope during an operation. First, the
surgeons cannot readily protect his hands with lead gloves
while operating. Then, the darkened room may endanger
sterilization, and, as a number of attempts are usually
necessary, much valuable time is lost. Because of these,
and other difficulties, the fluoroscope is not entirely satis-
factory. These facts make foreign body surgery extra-
ordinary difficult, and surgeons of unquestioned skill are
at times forced to give up in failure.
The Berman Locator, which is operated on the principle
of electro-magnetic induction, safely, silently, gives the
surgeon instantaneous and continuous localization of metallic
foreign bodies both from the exterior, prior to operation,
or within the incision during an operation. The locator,
which is a light instrument, weighing only 20 pounds, has
none of the disadvantages of the X-ray, when used at the
operating table. It is quick, reliable, highly sensitive, small,
easily portable, and has no injurious radiation or high volt-
ages, is readily sterilizeable, and is used under full illumina-
tion of the operating field.
In quite a number of foreign body operations, this in-
strument has been used without a single failure, and in
some cases without the aid of X-ray photographs. It must
be emphasized, however, that the locator is by no means
intended to take the place of or render superfluous, the
usual X-ray localization prior to operation. In some simple
cases, such as a small fragment in the hand, where the
histor\' is fidh known, the locator itself may be quite
sufficient. In general, though, and particularly where there
may be multiple fragments. X-ray photographs, if at all
available, should be obtained first.
Essentially, Model BL3 is a modified form of vacuum
tube voltmeter comprising a probe containing a search coil
and its associated circuit, connected to a high gain amplifier
whose output feeds into a meter circuit. The probe and
meter circuits are so balanced that when there is no metal
within the effective field of the probe, the meter reading
is approximately zero. When metal is introduced within
the effective field of the probe, the original inductive balance
is disturbed, and the meter needle rises higher and higher
until a maximum indication is reached where the probe is
closest to the bodv.
Each instrument is provided with a 2U-foot ground
lead which terminates in a spring clip. This clip should
be attached to a good ground, such as a water pipe, an
electrical conduit, or other grounded metallic conductor
which has been thoroughly cleaned of rust, paint, dirt, etc., so
that a good electrical contact is assured. This is necessary
for two reasons: the elimination of body capacity, which
may affect the meter indications, and the removal of static
charges which ma\' otherwise cause tiny sparks upon con-
tact with the probe.
On the instrument panel there is but one operating
control, located near the upper left-hand corner, marked
"Sensitivity." This control is combined with the 113-volt
A.C. power switch, and is similar in its action to the
ordinary volume control of a radio receiver. The low
senstivitiy is obtained near the "off" position of the control
and the maximum sensitivity is obtained at the extreme
right-hand end of the dial.
The probe handle has a control sleeve can be rotated
to the right or left, and can also be slid up or down. This
sleeve moves two inductive elements whose correct adjust-
ments are essential for obtaining maximum efficiency in the
operation of the locator. For a better understanding of these
controls, the following information will be helpful.
The detecting circuit associated with the probe consists
(Continued on page IS)
— CoHitcsy li'atiyh Laboratories
THK BKRM.AN LOCATOR
A. Indicating Meter
B. Switch and Sensitivit.v Control
C. Prohe
I). Power Plug
K. (irounding Connection
NOVEMBER. 1942
11
'i!}MJk^/
The F4F Wildcat is the Navy's
>tandard fighter. Its short, barrel-
h'ke fuselage and stubby wings make
it ideal for use from the cramped
space of aircraft carrier decks. Pow-
ered with a radial air-cooled engine,
it mounts heav\' calibre guns in the
wings.
The Army's P-39 Aircobra is the world's only
single-engine fighter armed with a 37-mni. cannon. In
addition, it is armed with heavy and light machine
guns. Designed to operate out of small fields, as a
destroyer of heavily armored bombers and as an
attacker of armored ground forces, it has been in
successful combat as high as 30,000 feet.
The Army Air Force's newest threat to an axis' bid for air
supremacy is the huge and powerful P-47 Thunderbolt. No foreign
fighter in service has an engine as powerful as its 2,000 h.p., 18-cylinder,
air-cooled, turbosupercharged, radial motor, that drives this seven-ton
devastator. These power plants, the fruit of years of American avia-
tion industry pioneering, are now being produced in quantity by a
former motor car manufacturer. The Thunderbolt may prove to be
one of the most sensational fighters of the war.
The Anny's P-51 Mustang fighters got their baptism of fire in the hands of
the R.A.F. Their speed, maneuverability and firepower made them important factors
in the air war before Pearl Harbor. Rated among the best by the British, it has
been used with devastating effect in operations over northern France. The Mustang
was designed primarily for ground force cooperation. It performed brilliantly in
the Dieppe raid. Like most Army fighters, the Mustang derives its motive power
and firepower from the automotive industry.
(Courtesy Autot It
/
The Army's P-40 Hawk is a versa-
tile performer with an imposing battle
record on all fronts. It has written
brilliant chapters of history in the
hands of the famous "Flying Tigers"
in China, in the Far East, the Near
East, and on the Russian front.
In its new F4U Corsair, the Navy has a fighter of
great horsepower now in production. The engines
of Corsairs are the same as those used in the Thunder-
bolts, and are being manufactured in quantity by
an automotive company. Other automotive plants
are supplying wings and sections of the airframes.
Designed to take ofJ from carrier decks, the Corsair
is one of the world's fastest planes.
One of the most effective fighters is the Army's P-38 Lightning.
Powered by two turbosupercharged, liquid-cooled engines of automotive
industry design and manufacture, it is a single-place craft of tremend-
ous speed. Capable of working at extreme altitude, it carries cannon
and machine guns, also produced on automotive assembly lines. Light-
nings are designed to intercept, attack and pursue, to dive into enemy
craft and blast them out of the sky. Weighing nearly seven tons, the
Lightning is built to get "upstairs" fast — about seven miles up, if
necessary.
All of these airplanes are being turned out wholly or in part by former auto-
mobile manufacturers, who have changed over to the production of war planes.
The unique design of the Aircobra was made possible by an automotive manu-
facturer's development of its liquid-cooled power plant and its unique power-transfer
principle. Like Aircobras, Hawks are also powered with liquid-cooled engines. The
Mustang derives its motive power and firepower from the automotive industry.
Throughout the automotive and aviation industries, formerly competing companies,
have banded together for the teamwork which modern war demands of fighters.
Froiiuctio)r )
NAMES in the NEWS
By WILLIAM R. SCHMITZ, Ch. E. '45
and
LEE A. SULLIVAN, M. E. '46
PAUL SALERNO
Paul Salerno is chairman of A.S.M.E., member of Pi
Tan Sigma, Tail Beta Pi, and is the writer of "Techno-
cracked" appearing elsewhere in this issue. Paul spent his
first two years at Wright junior College in Chicago. After
that he stayed out of schw)! for two years and worked.
It was then that he found out that he wanted to be a
mechanical engineer.
Since transferring to Illinois, Paid has been doing very
well. He has a fine 4.4 scholastic average and is working
on a research project in the T.A.M. department. He is
working on water ejector pumps and is writing a thesis on
it. Subjects relating to hydraulics have been especially inter-
esting to Paul. The idea of being a business executive ap-
peals ver\- much to Paul and he would like to work himself
e\entually to that position.
Paul has several hobbies including photography, bowling,
and tennis. Paul does some dating, but saves most of it
until he goes home to Oak Park. He says the worst trouble
down here is that there aren't enough coeds, but what there
are, aren't too bad.
Like all the other outstanding engineers, Paul thinks
that all too many engineers stay too close to their books.
He says only half of a college education is gained in the
classroom. The other half comes from working in activities
and meeting people. That is one reason he likes being
chairman of A.S.M.E., he gets to meet all the guest speakers.
STERLING SNYDER
One of the most likeable fellows in the Engineering school
is Sterling Snyder. He is president of A.S.C.E. this se-
mester and is doing a good job of it. The biggest job,
according to Sterling, is to keep the various committees
■STKKMNt.
I'Al 1.
coordinated and functioning properly. It takes a lot of
time, but the enjoyment he receives makes it worth while.
Coming from Memphis, Tenn., Sterh'ng uses his southern
accent and good looks to the best advantage in dating the
coeds around the campus. In the words of a civil engineer,
he says, "My dating is statically indeterminate." Sterling
believes the girls at Illinois are a lot more industrious than
the girls down South, but they also have slightly less beauty.
Sterling came to Illinois partly because his father, who
is also a C.E., was much impressed by the work turned
out by Illinois engineers. Quoting Sterling, "One hardh'
realizes how outstanding men at Illinois are until he works
for practicing engineers who constantly refer to methods
of analysis of engineering problems developed by men at
Illinois."
Sports, especially softball and tennis, appeal \ery much
to Sterling. He also has one other favorite pastime, and
that is eating — eating fried chicken. He enjoys hearing
classical music too.
-k
JIM MEEK
Activity man among the ci\il engineers is Jim Meek.
Jim is business manager of the Illio, President of Phi Delta
Theta, member of Chi Epsilon, A.S.C.E., Phi Eta Sigma,
Skull and Crescent, Sachem, Ma-Wan-Da, T.N.T., Scab-
bard and Blade, and is a Cadet Captain in the Engineers
Corps.
Hailing from Carrolton, Illinois, Jim has done very
well since he came to Illinois. He has a nifty 4.25 scholastic
average and is teaching (i.E.D. I this semester. He passes
this little bit of advice on to the freshmen, "Study hard and
make the most of every available opportunity."
14
THE TECHNOGRAPH
JIM
Jim is quite a sportsman. He likes to hunt, fiish, and
participate in athletics of all kinds, especially football, bas-
ketball, track, wrestling, \olleyball, tennis, and handball.
He also takes in a good number of social afifairs. His atten-
tions have all been directed to one girl since he has his
pin on the woman's editor of the Illio.
A business manager of the Illio, Jim is kept pretty
busy. It is his job to take charge of all underclassmen work-
ing on the Illio business staff. He is also responsible for all
sales, bills, and anything connected with the financial end
of the Illio.
Jim first got his taste of engineering from his uncle,
and ever since he has liked that kind of work. This last
year he worked on a project determining the mixing tempera-
ture on the setting of concrete.
ART POPE
Art is a member of Phi Eta Sigma, Scabbard and Blade,
T.X.T., Pershing Rifles, secretary-treasurer of Military
Council, Cadet Major of the Engineers, senior manager of
the Theater (juild, and is on the military ball committee.
As manager of the Theater Guild, Art has charge of
everything that takes place, except the actual production.
It is his job to advertise the show and see that the house
is full the night of the perfonnance. This takes most of
his spare time, but Art still finds time to do some reading
and fencing. He also likes boat riding and horseback rid-
ing.
Art was president of his sophomore class and likes
to work in politics. He has especially enjoyed the contacts
he has made with people, and the new ideas he has re-
ceived from them.
His pet peeve is women who wear too much make-up.
So girls, you had better beware if you hope to interest Art.
Art says that he hasn't done much dating lately, but has
been going with a girl at Evanston. His home town is
Lake Forest, Illinois.
Art thinks there ought to be some way in which students
and faculty members could get to know each other better.
One other suggestion that Art has is that Illinois needs a
lake. He particularly admires Wisconsin's lake, but on the
whole he likes Illinois' campus better than any he has seen.
JACK BOGGS
Jack Boggs is a mechanical engineer and came to Illinois
from the deep South. Sarasota, Florida claims this fair-
haired son and is justly proud of him. There are several
reasons why Jack came all the way to Illinois, but the main
reason is that he wanted to go to a good engineering school,
naturallv it was Illinois.
-LACK
ART
Jack has been an active man since he arrived on Illinois
campus. He is senior manager of Intramural athletics,
president of Alpha Tau Omega, member of Scabbard and
Blade, T.N.T., Sachem- Ma-Wan-Da, and is a Cadet 1st
Lieutenant in the Engineers Corps. He has also worked
on The Daily Illini.
It may be just a coincidence, but Jack's home-town girl
is also going to school at Illinois. He has been going with
her for five years and she now has his pin. He says that
he likes to take in all dances and big social events possible.
Jack thinks that the engineers here at Illinois don't
get out enough and enjoy themselves. Everyone should be
in an activity, and still keep up his studying. Jack likes
popular music and rates (jlenn Miller as his favorite band.
Jack, himself, used to play a saxophone.
From his early youth. Jack has worked with his father,
who is a civil engineer. He says that he finally would like
to get into aeronautical engineering. Jack has done pretty
well since coming to Illinois as shown by his good 4.1
scholastic average.
NOVEMBER, 1942
15
Our Societies . . .
By BYRON M. ROBINSON, M. E. '44
TAU BETA PI
On Wednesday night, Noveinber 18, Tan Beta Pi will
have a meeting for all the pledges. At this time pledges
will sign into the chapter record, and will receive their
pledge rules. Tau Beta Pi will hold its formal initiation
and initiation banquet on November 28 at 5:45 o'clock
followed by a dance at 9 o'clock. This will be held in the
Union Building. All actives, and especially faculty mem-
bers of Tau Beta Pi, are invited to attend not only the
banquet but also the dance. Further details, as well as a
reservation blank, have been mailed to all members. Ja\'
Hinchcliffe, Y.. E. '4J is handling the banquet arrangements;
and Bob Kallal, Ch. '43 and George Asselin, Ch. '4J are
taking care of the dance.
A.S.M. E.
At the fourth meeting of the Student Branch of the
A.S.M. E., held on November 13, papers were presenteil
by four senior mechanical engineering students. The titles
of the papers and the men who presented them are as
follows:
"EfiFect of Hot Quenching on the Toughness of High
Speed Steel" by Gus Greanias.
"Water Ejector Pumps" by Paul Salerno.
"The efifect of Range of Stress on the P'atigue Strength
of a Phenolic Plastic" by W. A. Lindahl.
"Creep Test of a Phenolic Plastic" b\ Otto Hintz.
Members of the Peoria section of the A.S..M.E. were
present at the meeting as guests of the student chapter.
A. I. E. E.
"Electric Power and the War f^ffort" was the inter-
esting and very up to the minute subject discussed at the
AIEE meeting of November 4th. The meeting held in
conjunction with the Urbana section of the AIEF] was
addressed by Mr. T. (i. LeCIair who proved himself to be
a most capable and enlightening speaker as well as possessing
a very amiable and friendly attitude toward questions asked
of him after the session. It was encouraging to see a goodly
number of engineering students from all classes present
and from all expressions, it was very well received.
"Our student AIEE section is the only orgaiu'zation on
Campus which represents the Electrical Student and unites
both student and faculty in a umted effort of mutual benefit.
The AHCE needs you and even more, you need us. We
certainly welcome you at any and all of our sessions," says
Vern Rydbeck, chairman.
A. S. G. E
At the second meeting of the A.S.C.E., held October 13,
Ensign Burnett of the U. S. Naval Diesel School spoke on
"The Part the Civil Engineer Plays in the Navy." At the
October 29 meeting, Mr. Paul Kent of the (leneral Paving
Company presented color movies and spoke of the building
of Illinois highway 45 between Urbana and Rantoul. (^n
November 13 and 14, the Illinois chapter was host to the
Annual Midwest Conference of Student Chapters of
A.S.C.E.
S. B. A. C. S.
At the third meeting of the Student Branch of the
American Ceramic Society, held November 3, Mr. C. S.
Pierce, Director of the Porcelain Enamel Institute, Wash-
ington D. C, spoke on "How the Enameling Industry is
Meeting the War Needs." He gave many interesting in-
sights into the war work of that industry, and he stated
that the future of the enameling industry looks bright. With
the announcement that plans for the pig roast to be held
December 10 were well under way, the meeting was ad-
journed to enjoy refreshments of cider and doughnuts.
CHI EPSILON
Senior civil engineers who will be initiated into Chi
Epsilon this semester are Bill Hickman, Erwin Mueller,
Erasmo Mendez, Bob Randall, and Lowell Lambert.
The incoming juniors are Howard Eichstadt, Sidney
Epstein, Eugene Estes, Harold Hecker, Sheldon Leavitt,
Bob Mosher, Carl Mueller, Harold Schwellenstattl, Arthur
Skale, George Thomson, and Robert Tillman.
PI TAU SIGMA
A meeting entertaining prospective members was held
on (October 14 at which time Prof. O. A. Leutwiler, one
of the charter members, gave a talk on the history and
purposes of Pi Tau Sigma. From the group eligible, seven-
teen were selected and pledged on October 12. They were :
H. H. Aiken, C. C. Arnold, K. N. Drager, G. G. Greanias,
I. W. Huff, P. Kohler, R. E. Kraft, B. [. Lattvak, ]. ].
Luza, R. G. Moldt, D. E. Munie, W. j. North, B. W.
Porter, C. I. Roach, R. G. Settle, V. K. Viitanen, and
W. J. Worle\.
At the meeting on November 4, Elmore Mays, Presi-
dent, was elected delegate to the Pi Tau Sigma National
Convention which was held in Minneapolis, Minnesota on
November 12, 13, and 14. He reported that the convention
was both beneficial and enjoyable.
KERAMOS
Keramos began its activities of the \ear with a pledge
smoker at the lllini I nioii Building on October 28. 1 ues-
day, November 3, eight "neophytes" began their period,
which ended with an informal initiation and a "feed " on
November 12. Simday evening, November 15, the follow-
ing men were formally initiated into Keramos: F. A. Peter-
son, research department on Enamel Standards; C. R.
Filipi, instructor in Ceramic Engineering; F. P. Shonk-
wiler and Ra\' Davies, seniors; W. .[. Prentice, M. Klimboff,
J. D. Peterson, and J. M. Durrant, juniors.
SIGMA TAU
Sigma Tau had a smoker for rushces at the T.K.E. fra-
ternity, on (October 22, featuring a quiz program conducted
by Bill Lindahl, G.E. '43. Cider and doughnuts were served
at the end of the meeting to relieve the mental strain.
Tentative arrangements have been made for an initiation
banquet at the end of November.
( (Uintiniicd on p(ujc 22)
16
THE TECHNOGRAPH
Before you call Long Distance, please ask yourself:
1. Is it really necessary? 2. Will it interfere with war calls?
TELEPHONE lines — especially Long Distance circuits — are
crowded as never before, these war days. Materials to build
new lines — copper, rubber, nickel — are needed for the shooting
war. So we must get the most out of present facilities.
You can help us keep the wires clear for vital war calls if
you will do these two things: (1) Don't call Long Distance un-
less it's urgent; (2) Call by number if possible and please be
brief. Thank you !
NOVEMBER, 1942
17
H I G G I n s
AMERICAN DRAWING
INKS
for speed and
accuracy
The razor-edged sharpness of
line that is characteristic of
(Iraw-ings made with Higgins
American India Ink saves time
and temper when both are
precious. For more than 60
\ears draftsmen have useil
lliggins to insure accuracy and
permanence for their creative
efforts. Use of lliggins Water- ^ ,
proof India Ink means: com- B.'Jil
plete absence of "ghosts," eye-
having visibihty, proof against
MHudging and cleaning with
carbon tetrachloride.
The Johnson Semi-
Automatic Military
Rifle, illuttrated by
courtesy of Johnson
AutomaticSf Inc.
AVAILABie IN A COMPLETB
COIOR RANGE
IGGinS INK CO., IN
271 NINTH ST., BROOKLYN, N. Y.
BERMAN LOCATOR (Com. from page 11)
of carefully balanced inductive elements, one of which is
in the probe tip. In this balanced condition, there is no
input from the detecting circuit into the meter circuit.
When a piece of metal approaches the probe sufficiently
to be within the effective range of its electro-magnetic field,
the probe tip element suffers an inductance which raises
or lowers its voltage or produces a shift in its phase with
respect to the balance of the circuit. When any of these
effects take place, the original balance is vipset, and the meter
needle moves toward the high end of the scale.
Magnetic metals such as iron and steel affect the circuit
by virtue of their high magnetic permeability increasing
the inductance and raising the voltage of the probe tip ele-
ment, with practically no phase shift. Magnetic metals are
detectable in the order of their magnetic permeability.
Non-magnetic metals such as silver, copper, aluminum,
magnesium, lead, platinum, which affect the detecting circuit
in a different manner, have eddy currents generated in
them through the action of the alternating electro-magnetic
surrounding the probe. These eddy currents produce a
local magnetic field which reacts with the probe tip element,
lowering its voltage somewhat and causing a relatively large
phase shift. These non-magnetic metals are detectable iti
the order of their electrical conductivity; silver, copper,
and aluminum being the most easily detected, while the
poorer conductors such as lead, platinum, etc. have a cor-
respondingly lower order of detectability.
Thus, the two general classes of metals, the magnetic
and the non-magnetic, are detected through entirely different
and somewhat opposed action of the circuits, the magnetic
metals being detected largely by voltage change, and the
non-magnetic metals, mainly by phase shift. This requires
a slight readjustment of the probe handle control sleeve
when going from magnetic to non-magnetic metal detection
if maximum sensitivity of the instrument is to be realized.
The necessary circuit adjustment for maximum efficiency
of detection is conveniently made with a control sleeve
on the probe handle. This control sleeve by its movement
varies the inductance and shifts the phase of the probe cir-
cuits. Sliding the control sleeve up and down varies the
inductance, and, therefore, the voltage of the probe circuit.
Rotating the control sleeve to the right or to the left shifts
the phase of these circuits. This is accomplished without
any sliding or other electrical contacts, but by purely in-
ductive means.
In the circuit alignment of the instrument at the factory,
the probe circuits are accurately balanced for both voltage
and phase. But because the sensitivity of the probe is con-
siderably higher at a slight imbalance than at the point of
absolute balance, the meter needle is depressed electrically,
below the scale zero, so that in the actual use of the in-
strument a definitely predetermined amount of unbalance
is imposed upon the circuit in order to bring the needle up
within the meter scale. This is what the operator ac-
complished with the handle control when he adjusts the
instrument to the zero of the meter scale.
Since by "balance" is meant the point at which there is
no input into the meter circuit, a condition approaching
balance is indicated by the meter needle moving in a down-
ward direction toward the zero of the meter scale. Since
there are two different conditions for which a balance
is obtainable, namely, voltage and phase, and since the two
are very nearly indepedent of each other, a balance may be
obtained for either one while the other is unbalanced. For
example, if a phase balance is desired, the control sleeve is
rotated in the direction which causes the meter needle to
move downward toward zero, until some point is reached
at which the needle reverses its direction, and moves off
toward the high end of the scale. The point at which the
needle reverses its direction is the Phase Balance point
and may occur at any point on the meter scale, depending
upon the degree of voltage balance at the time. Exactly
the same is true of a voltage balance. The lowest position
of the needle in the direction toward the zero that is possible
to obtain when the control sleeve is slid up and down is
the voltage balance point, and this may occur at any point
on the meter scale depending upon the degree of phase
unbalance at the time. Due to fact that the instrument
has a depressed zero, an absolute balance (simultaneous
voltage and phase balance) would cause the meter needle
to go below the zero of the meter scale; so that in practical
use of the instrument only one balance, either voltage or
phase, is obtained while the other is unbalanced sufficiently
to bring the needle within the meter scale.
It is the hope of Sam Herman that his locator can be
used on the field of battle to help save the lives of many
more wounded soldiers.
Our Christmas Wish
is that all you good U. of I. engineering
STUDENTS
will riinie f<i
NORMAN-ANDERSON
Jewelers
Gre<'n Street — On the Campus
FOK THK FINKST IN XMAS (ilKTS
FOR HER — FOR HIM
18
THE TECHNOGR.APH .
WEEK'S WORK EVERY DAY
TUBULAR headers now race off the
production line at Combustion Engi-
neering Company's Chattanooga,
Tenn. plant at the unprecedented rate
of 100 a day — with the aid of this
Airco 10 cutting torch Oxygraph. Com-
pared to the 19 a day formerly pro-
duced, it's practically a week's work
every day. This Airco oxyacetylene cut-
ting machine is making metal-working
history — never before was such an
elaborate multiple torch arrangement
deemed practicable. Yet, as perfected
by Airco, every beneficial feature of
flame cutting is retained. Steel is accu-
rately cut to the desired shape with
amazing speed. And there is no time
out for sharpening or regrinding.
New, faster, better ways of produc-
ing more planes, ships, tanks, guns and
machines are made possible by the
efficient and proper application of the
oxyacetylene flame.
To better acquaint you with the
many things that this modern produc-
tion tool does better we have published
"Airco In the News", a pictorial re-
view in book form. Write for a copy.
REDUOTON
t/ 0//ic.
^enet^f {Ly/licei:
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texas :
Magnolia-Airco Gas Products Co.
Genera/ Offices: HOUSTON, TEXAS
OFFICES IN ALL PRINCIPAL CITIES
AIVYTHING AlVD EVERYTHIIVG FOR GAS IVELDIIVG OR CUTTING AND ARC WELDING
NOVEMBER, 1942 19
TECHNOCRACKED...
By PAUL SALERNO, M. E. '43
PORTRAIT OF AN ENGINEER
A peculiar breed . . . the engineer
Not even a date can interfere
With his ambition
To win recognition.
Forever will he persevere.
Handbook open . . . slipstick working
Never, never, his duty shirking
Attempts acrobatics
With laws of mathematics
Somewhere near, the answer's lurking
Far into the night does the oil burn
Study and cram and try to learn
The rules of mechanics
And thermodynamics.
All else is of little concern.
You'll agree his plight's distressing
In fact this tale is quite depressing
To be a right guy.
Any change would be a blessing.
Coed to roommate: "I don't care much for that engi-
neer you have been dating lately. He whistles dirty songs."
Instructor: Mr. Johnson, what is an octogenarian?
Johnson : I don't know, but it must take a long time
to become one. They're all real old people.
In case any of you boys have been feeling pretty sharp
lately, I wish you would try your hand at some of these.
1. Is it legal for a man to marry his widow's sister?
2. If three cats can kill three rats in three minutes,
how long will it take 100 cats to kill 100 rats?
3. If a farmer has 3% haystacks in one corner of a
field, 4% haystacks in another corner and 2% haystacks in
a third corner, how many haystacks will he have if he puts
them all together.
4. A big Indian and a little Indian are walking along
a street. The little Indian is the son of the big Indian but
the big Indian is not the father of the little Indian. What
is the relationship?
5. A steel ladder hangs over the side of a ship. The
rungs are a foot apart and the lowest rung just touches
the water surface. The tide begins to rise at the rate of
four inches per hour. How long will it take the water to
reach the third rung from the bottom?
6. I have two common U. S. coins in my pocket. They
total sixty cents and one is not a dime. What are the
coins ?
ANSWERS:
1. A dead man can't marry anyone.
2. Three minutes
3. One big haystack.
4. The big Indian is the mother of the little Indian.
5. The water level will never rise above the lowest
rung because the ship rises with the tide. Stupid, aren't you?
6. A half-dollar and a dime. One coin is a dime and
the other isn't.
First student: I feel like telling that professor off again.
Second: Waddaya mean, "again."
First: I felt like it yesterday, too.
A college bov wrote the following letter home.
Dear io\k$:
Gue$$ what I need mo$t. That'$ right. $end $ome
$oon. Be$t wi$he$.
Your $on,
Joe.
His father answered :
Dear Joe :
NOthing ever happens here. NOt a thing. Write
aNOther NOte soon. NOw I must say goodbye.
Love,
Dad.
» # » * »
FAMOUS LAST WORDS
Here's hoping you all have a very enjoyable Thanks-
giving vacation.
-^ Buy U. S. Defense Bonds and Stamps ^
STATEMENT OF THE OWNERSHIP, MANAGEMENT,
CIRCULATION. ETC.. REQUIRED BY THE ACTS OF CON
CRESS OF AUGUST 24, 1912, AND MARCH 3, 1933.
Of The Illinois Technograph published eight times a year (Oct.,
Nov., Dec, Jan., Feb., Mar., Apr,, and May) at Urbana, Illinois
for Octol^er, 1942.
State of Illinois 1
County of Champaign / ^^*
Before me, a notary public in and for the State and County afore-
said, personally appeared Dean E. Madden, who. having l»een
duly sworn according to law, deposes and says that he is the busi-
ness manager of The Illinois Technograph and that the following
is, to the best of his knowledge and belief, a true statement of the
ownership, management and the circulation, etc., of the aforesaid
publication, for the date shown in the above caption, required by
the Act of August 24, 1912, as amended by the Act of March 3,
1933, embodied in section 537, Postal Laws and Regulations.
'1 hat the names and addresses of the publisher, editor, aad busi-
ness manager are: Publisher, Illini Publishing Company, University
Station. Urbana. Illinois:
Editor, L. Byron Welsh, Champaign. Illinois
Business Manager, Dean E. Madden. Champaign. Illinois.
That the owner is the Illini Publishing Company, a non-
commercial corporation, whose directors are A. R. Knight, Fred H.
Turner, C. A. Moyer, and Mrs. Ralph B. Clark of Urbana, Illinois,
and Fred Siebert. Joseph Rarick, Margie Bitzer and Christ D.
Kacalieff of Champaign, Illinois.
DEAN E. MADDEN, Business Manager.
Sworn to and subscribed before me this 26th day of October, 1942.
(SEAL)
ALICE SMITH, Notary Public.
20
THE TECHNOGRAPH
heavy part of the burden of
world reconstruction following the United
Nations' victory in the war will have to
be borne by graduate engineers, now
in school.
Revolutionary advancements in machines
of all kinds will be the order of the day and,
among other things, you'll have to know
your bearings in order to be able to hold
your own when competition gets tough.
By getting a sound basic knowledge of
Timken Tapered Roller Bearings and their
application now, you will be that much
ahead of the game when the time comes,
for you will be prepared to solve any bear-
ing problem that ever is likaly to come up.
Furthermore, through the intelligent use of
Timken Bearings you will be able to create
machines that not only perform better,
but also sell better — for wherever civiliza-
tion exists, no name in bearings means so
much to the machine buyer as "TIMKEN".
Our engineers — specialists in bearing de-
sign and application — will be glad to help
you in your study of Timken Bearings.
THE TIMKEN ROLLER BEARING COMPANY. CANTON, OHIO
TIMKEN
tradcmauk rcb. u. •. i»AT. orr.
TAPiRiD ROLLiR BEARIHSS
Manufacturers of Timken Tapered Roller Bearings for automobiles, motor
truelts, railroad cars and locomotives and all kinds of industrial machinery;
Timken Alloy Steels and Carbon and Alloy Seamless Tubing; and Timken
Rock Bits.
NOVEMBER, 1942
21
^p^V-L TOOL'
x
'^>^3-
TO OUR VAST WAR EFFORT
• Efficient small tools, such as "Greenfield' ' has
been manufacturing for more than 70 years, are
essential to America's armament program.
"G.T.D. Greenfield" Taps, Dies, Twist Drills,
Reamers and Gages are helping to build planes
and tanks, ships and guns on a thousand
"production fronts."
America's great metal working industry has
learned by long, practical experience that the
"G.T. D. Greenfield" trade mark means utmost
reliability and accuracy in these vital tools.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASS., U. S. A.
^l^GREENFIELD
YAn>01U • OAGU* IWDIDUIU* UAMOS • KMWrLAlIS
"METALLIC" WOVEN TAPES
Woven, finished and coated to protect
against wear and moisture, to resist stretch-
ing and shrinking, and to prevent fraying
at the edges, the Ltdkin "Metallic" is con-
sidered the best woven tape made.
WRITE FOR FREE COMPLETE CATALOG
NEW YORK TM£ /uFKfft Pule Co. c-.ji.n f ,
sf^;;:i;r m ch.gan Windsor, ont.
TAPES -RULES -PRECISION TOOLS
OUR SOCIETIES (Cont. from page 16)
A. S. A. E.
The first meeting of A.S.A.E. on October 6 was de-
voted to acqviainting the members with two aspects of
Civilian Defense. Mr. Fred Wilei, of the local CD organi-
zation presented two sound films — The Incendiary Ihjnih
and '/'/;(' Air-Raiil If nrdcn.
On October 12, Mr. Leslie Wright, Assistant State
Coordinator of the L .S. Soil Conservation Service, ad-
dressed the group, choosing as his subject, The Engineer
and Soil Conseri'ation. His talk was highly appreciated in
that it helped to answer the question foremost in the minds
of most of us, namely, what is expected of us when we
enter a particular branch of the engineering profession.
The (Officers are arranging to have one of the engineers
from the Ferguson Company — developers of the Ford-
Ferguson Tractor — as the speaker at one of the regular
meetings in the near futine.
TAU NU TAU
On September 22, a ru.shing meeting of T.N.T. was
belli. Instructions were given in the field stripping of the
4.5 caliber pistol. As a result of this meeting, 34 pledges
attended formal pledging on September 29. The honor
system for cadets was discussed at the meeting of October
\i. On November 3, the pledge period ended, and a
personal defense demonstration was given by Coach Hek
Kenney. On November 13 and 14, an Engineer unit and
T.N.T. maneuver was held at CoUison, Illinois. At the
November 24 meeting, the army jeep was demonstrated.
The annual T.N.T. formal dance is to be held at the
Union Building on January 9, 1943.
for . . .
Ch ristmas
See Our NEW
Complete Line of
Gifts for Everyone
FOLLETT'S
BOOKSTORE
629 E. Green Phone No. 8134
22
THE TECHNOGRAPH
MAKING ONE-PIECE SUITS FOR SHIPS!
There's news on America's ship ways today ... an
amazing machine that unites steel plates without noise,
fuss, sparks or visible arc ! A process that is helping to
construct those marvels of speed, strength, safety, and
carrying capacity . . . "all-welded" ships!
This process . . . known as "Unionmelt" Welding . . . joins
steel plates of any commercial thickness as much as 20 times
faster than any other similarly applicable method! And it pro-
duces uniformly high-quality welds!
How does it work? A special welding composition . . .
'"Unionmelt" . . . flows from a hopper and blankets the edges to
be joined. Within this granulated mixture, intense concentrated
heat is generated by electric current. A bare metal electrode and
the edges being welded are melted and fused. Some of the
■"Unionmelt" melts and remains as a temporary protective coating
over the weld.
The process is completely automatic. Special apparatus feeds
the "Unionmelt," the welding rod, and the electric current. Speed
and current values are adjusted by an operator.
'"Lnionmelt" welding is also speeding up the construction of
fighting tanks and chemical tanks . . . artillery mounts and air-
craft parts . . . pressure vessels and locomotive boilers . . . pipe
and pipe lines . . . and all kinds of heavy mechanical equipment.
Working with this unique process is an astoundingly fast Linde
method of preparing steel plates for welding. White-hot oxy-
acetylene flames . . . cutting simultaneously at different angles . . .
bevel and square-up steel plates as fast as they are needed!
Together, these two processes are speeding up the fabrication
of key equipment at a remarkable rate.
Many years of research into welding, flame-cutting, flame-
fabricating, and flame-conditioning of metals have given Linde
engineers a vast store of useful knowledge about these methods.
Have you a war production problem which might be solved by
this "know how"?
The important advances in the cutting, conditioning and fabri-
cation of metals made by The Linde Air Products Company have
been facilitated by collaboration with Union Carbide and Carbon
Research Laboratories, Inc., and by the metallurgical experience
of Electro Metallurgical Company— which companies also arc
Units of Union Carbide and Carbon Corporation.
THE LINDE AIR PRODUCTS COMPANY
Unit of Union Carbide and Carbon Corporation
1IH3
GENERAL OFFICES: New York, N. Y. Office, in Principal Cities
6'BCamfius A/em
GfRLS, Q\V.tS, GfRLS
INASMUCH as only one-third of the 12,000
engineers who will graduate i^ 1943 will be
available tor private industry, General Electric
is hiring young college women to do work formerly
done by male engineers.
Forty-four "test women" are on the job now,
and others will report each week until the quota
(i «;o) is reached. The girls will make computations,
chart graphs, and calibrate hne instruments for
use in the machine-tool industry.
Miss Virginia Frey (U. of Michigan), one of the
12 women in the country who received engineer-
ing degrees this year, is the only graduate engi-
neer in the group. However, each ot the others has
majored in either mathematics or physics and has
received training in both.
Although no one expects these girls to become
full-fledged engineers, most of them will be given
the Company's famous "test" course,
B.
Hi-yo. silver;
'ROTHER, can you spare a dime?
Manufacturers don't really need it yet,
but they are using more and more silver as other
metals become increasingly difficult to get. G-E
engineers, for example, are using silver in the
manufacture of electric apparatus in order to
conserve tin, copper, and other scarce materials.
There is now at least a little of the precious
metal in almost every motor, generator, trans-
former, and other piece of equipment built by
General Electric for the war.
In many cases the use of silver adds to the
cost — a consideration secondary to production at
present. Here its use is probably temporary.
But in current-carrying contacts and in brazing
alloys, the use of silver results in an improvement
in quality sufficient to justify the greater cost. For
these purposes, silver will very likely be used in
even greater quantities after the war.
Tl
TEST paOT
VHE versatile electronic tube has now become
somewhat of a test pilot. On test flights, it
goes along and writes a complete record of the
strains on certain structural parts of the plane as
it dives and twists and streaks across the sky.
When a fighter plane goes into a power dive at
500 miles an hour, for example, it has to with-
stand terrific strains. How great a strain is a vital
question to the designer, who wants to know
whether he can reduce the weight of the plane to
give it greater speed.
Here's how the electronic tube helps furnish
the answer to that question: strain gages measure
minute changes in dimensions, converting them
into tiny electric impulses which electronic tubes
amplify sufficiently to drive a highly sensitive
oscillograph galvanometer; the galvanometer
makes a permanent record of the impulses on a
photographic film. General Electric Company,
Schenectady y N. Y.
NOVEMBER, 1942
GENERAL m ELECTRIC
24
i
»
fthT
1943
|JU!?iOJ3
December
1942
AIR TRANSPORTATION
MECHANISM OF
MAGNETISM
PARACHUTES
SYNTHETIC RUBBER
A.S.C.E. CONFERENCE
OUR SOCIETIES
TECHNOCRACKED
Shed 1885
Member E.C.M.A-
Fboto courtesy ol the Crown Cork & Seal Company
The best news about tin
since ^e ^ent to ^ar
WHEN THE JAPS Overran IMalaya and
the East Indies, they thought they
had dealt a staggering blow to America.
For, overnight, tin became a most
critical raw material, because America
relies upon this bright metal for tin
plate, bearing alloys, solder, collapsible
tubes . . . but mostly tin plate.
However, T'ncle Sam had an ace in
the hole . . . electrolytic tin plate. In this
process tin is deposited electrolytically
. . . not hot-dipped ... on steel strip.
And only one third the normal thickness
of tin is required.
Unfortunately, electrolytic tin plate
is far from perfect as it conies from the
plating baths. It isporousand not com-
pletely resistant to corrosion,
In order to make electrolytic tin plate
usable, the tin deposit must be re-heated
and floired after plating. But until re-
cently, even the best available re-heating
and flowing processes were painfullyslow.
Right here is where Westinghouse
"know how" stepped into the picture.
R. IVI. Baker, Westinghouse Research
Engineer, together with Glenn E. Stoltz,
of the Westinghouse Industry Engineer-
ing Department, decided that the [jor-
ous tin coating could he fused . . . through
the magic of electronics ... to give the
tin plate the desired corrosion-resistant
property and smfaee brightness.
Baker and Stoltz built a high fre-
quency coil, using radio broadcasting
oscillator tubes for their power source.
Through this coil they passed electro-
lytic tin plate. The inductive heating
effect melted the tin coating . . . and it
fused smoothly and evenly over the por-
ous surface.
The new Westinghouse tin reflowing
process is now in actual use, turning
out gleaming ribbons of tin plate at
better than 500 feet per minute. It will
save many thousands of tons of tin
every year!
What Baker and Stoltz did for the tin
plate industry many engineering stu-
dents in college today will do for other
industries tomorrow.
Westinghouse knows where to find the
future scientists America needs so badly
on the industrial front . . . many will be
among the technical graduates of the
Class of '43.
Westinghouse Electric & Manufactur-
ing Company, Pittsburgh, Penna. Plants
in 25 cities, offices everywhere.
RADIO WAVES FUSE TIN . . . K. M. Baker,
Westiiifjhousc Research Engineer, examines a
tost strij) of tin plate w hich is passing through
the experimental tin flowing mill. Baker
joined Westinghouse after receiving his B.S.
at Texas University. He earned an M.S. de-
gree at the University of Pittsburgh.
Westinghouse
. . . making Electricity work for Victory
THE TECHNOGRAPH
.^1.
For More Than a
decade designers of
aircraft have foreseen
the day of freight-carrying planes
flying the airways of America.
Now, with Dow successfully ex-
tracting weight-saving magnesium
from sea water, the era of com-
mercial freight transport by air
draws measurably closer. Vast
quantities of this lightest of struc-
tural metals are being used in the
construction of aircraft for our
armed forces and will eventually
be available for industry at large
after Victory is won. Thus from
the waters of the sea will come
wings destined to transport many
of the nation's products of peace
by air.
the dow chemical company
Midland, Michigan
New York, St. Louis, Chicago, San Francisco
Los Angeles, Seaitle. Houston
MAGNESIUM
CHEMICALS INDISPENSABLE
TO INDUSTRY AND VICTORY
DECEMBER, 1942
Son...
HE has just turned eighteen. Shaves twice a week
and maybe a hair or two is sprouting on his
chest. He shies away now when his dad tries to be
affectionate and we noticed some lipstick on one of
his handkerchiefs after a country club junior dance
not so long ago. But it seems only yesterday, perhaps
it was the day before, that he was a chubby legged kid
swinging from the arch of the doorway, leading to the
dining room, in a gadget that was something like a
breeches buoy and he was sucking at the end of a
turkey bone.
He went back to school this Fall, a tall, athletic lad,
budding into manhood, but there was something else
on his mind beside the football and hockey teams or the
little blonde girl with whom he had "palled" around
during the Summer. It seems as though he was listening
for a certain call — the Clarion call that poets sing
about — and, perhaps we just imagined it, but we
thought we saw an upward jutting of his chin, a cer-
tain light in his eyes, and a sort of a rearing-to-go
expression in his face.
It chilled us a bit in the region of our heart, when we
thought of his discarding the sports coat for the
"O.D." of the Army or the blue of the Navy. There
was a bit of a catch in our throat as we thought of his
putting aside his football helmet for one of steel; of
his hanging up his hockey stick and reaching for a
gun. After all we still regard him as just a little boy.
They tell us that the eighteen and nineteen year old
lads are to be called to the service. When that day
comes to us there will be prayers, but no tears. We
shall not mourn nor shall we be fearful. Rather there
will come welling up from our hearts that warm feel-
ing of pride that millions of other parents will sense
when their beloved lads marched away. Our lad is no
different than the others. We are no different than
other loving parents, nor is our sacrifice any greater.
They are going to make great soldiers, sailors, marines
and fliers out of these youngsters. And they will be-
come a mighty force when they take their places be-
side their brothers in arms. They too know what they
fight for. They too know full well of the sacrifices that
must be made before the evil powers that threaten the
world can be overcome.
And let us not forget that they are counting on us.
They know that we shall not fail them.
God be with them and their brothers.
THE CARBORUNDUM COMPANY, NIAGARA FALLS, N. Y.
fiCG U. S. PAT. OFF.
4 THE TECHNOGRAPH
DECEMBER • 1942
This Issue . . .
Air Transportation 7
IJj- Dean M. L. Knger
The Mechanism of Magnetism 8
15.V Sidney Sioyel
Parachutes 11
By William G. Murphy
Synthetic Rubber — Newest Major Industry 12
By Byron Wtlsli
Names in the News 14
By Williani Sriiniitz and l,ee Sullivan
Our Societies 18
By Byron Robinson
Technocracked 20
By Paul Salerno
Report on the A.S.C.E. Conference 22
By William (i. -Murphy
THE TECHNOCRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salerno Assistant Editor
Lee Sullivan Photogiiapher
SENIOR EDITORIAL STAFF
Walter J. Gailus. Steven Yurenka. John L. Colp
EDITORIAL ASSISTANTS
William R. Schmitz. Byron M. Robinson. Don Hallberg.
Jim .Murray. Eusene Bi.Kby. William Rychel. Charles E.
Yale. Jack Steele. Herb Newmark
Dean E. Madden Business Manager
William Belch Circulation Manager
Alex Green Stibscription Manager
BUSINESS STAFF
David Causey. Byron Krulevitch, Don Deno, John
Henton, Bob Rouse. William Lurvey. James Lyle.
James A. Chapman
MEMBER OF EXGIXEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Eiiyineer, Colorado Engineer, Cornell Engineer. Drexel Tech-
nical Journal, Illinois Technograph. Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, Marquette Engineer, Michigan Techin'c,
Minnesota Techno-Log, Missouri Shamrock. Nebraska Blue Print, New-
York L'niyersily Quadrangle, North Dakota Engineer. North Dakota
State Engineer, Ohio State Engineer, Olclahoma State Engineer, C)regon
State Technical Record, Peniisylvania Triangle, Purdue Engineer, Roee
Technic, Tech Engineering News, Villanova Engineer, Wayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, November, Decem-
ber, January, February, March, April, and May) by The lUini Publish-
ing Company. Entered as second class matter, October 30, 1921, at
the post office of Urbana, Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
Frontispiece . . .
Electric power generation and trans-
mission. ( Photoniontaye, (Jourtesy General
Electric).
Cover . . .
Three Aircobras in tonnation. (Photo.
(Courtesy Bell Aircraft ('oiiipany ).
AIR TRANSPORTATION
By M. L. ENGER
Dean <if the College of Engineering
The war has crowded into a tew years the development
of air transportation which would have required decades
under peace time conditions. Planes are being produced
in numbers which seemed fantastic when first mentioned.
Flights over oceans have become routine. After the war
we shall have an over-expanded manufacturing capacity for
planes of every type and a reservoir of pilots and other
personnel needed to put them into use. The ine\itable
result will be a revolution in transportation which will
produce social and economic effects of great consequence.
The growth of air transportation was very rapid before
the war. Each succeeding year saw a great increase in the
air transport of passengers, mail, and express. However,
at its peak, air line service was available over a limited
number of routes, and only a few hundred planes were in
service. After the war there will be a great and sudden
increase in all phases of air transport. Large cargo planes
will compete with railroads for the perishable freight busi-
ness. Smaller transport planes, and possibly gliders, will
compete with trucks. Long distance passenger travel by
airplane will increase. Air transportation is destined to
become one of the great industries after the war.
A \er\" large number of airports will be necessary before
it will be possible fulh to develop air transportation. Just
as vast expenditures have been made for paved highways
for automoti\e transportation, great expenditures for air-
ports must be made for transportation by air. The time
required to construct an adequate number of airports will
be the principal factor in retarding the use of the airplane.
The existing capacit\' for manufacturing airplanes exceeds
by many times the available airport capacity. It follows
that airport construction will be one of the major engi-
neering activities in the decade following the war.
The Civil Aeronautcs Administration several years ago
proposed Federal aproprations for a system of airports and
airways which were attacked as fantastic and visionary at
that time. It is evident now that the proposed system
represented a very modest beginning of the much more
comprehensive plan which is known to be needed.
Airport planning and construction is in its infancy.
Many airports have been abandoned as unsuitable after large
expenditures had been made, because of inadequate areas
or unfavorable locations. The Civil Aeronautics Administra-
tion recommends a square mile of land for important air-
ports and has set up standards for runway lengths, widths,
(Cnntiiiiitd (III Pni/c 27 J
PRESENT DAY TRANSPORT AIRCRAFT
UP TO 30 PLACE
ADEQUATE FOR AIRCRAFT FROM 10.000 * TO
50000 * GROSS WEIGHT
CITIES OF 25.000 TO 250.000 POPULATION
ON AIRWAYS SYSTEM
LANDING STRIPS 3500' TO 4500' LENGTH.
LARGEST AIRCRAFT NOW IN
PLANNED FOR IMMEDIATE
USE AND THOSE
FUTURE.
50 PLACE AND LARGER
ADEQUATE FOR AIRCRAFT OF GROSS WEIGHTS
OF 50.000 * AND OVER.
MAJOR METROPOLITAN CENTERS AND
AIRWAY TERMINALS
LANDING STRIPS 4500' LENGTHS AND OVER
Hecoinmendations of Airport Section of Civil .Aeronautics
.Administration for .Airports for use of Transport .Aiitraft.
~s~T"T"T"T"T"!r"T~s s ■■. s s s
DECEMBER, 1942
The Mechanism of Magnetism
By SIDNEY SIEGEL
Research /:iii^inei'r. li'estinghouse Electric tiiij Maiitifdcturiin; danipaiiy
Xcarh' a lialf-bilhoii pournis of iron is used in tin-
United States yearly for electrical purposes. The reason
is, of course, that iron is the material most readily capable
of becoming magnetized. Just what happens inside a trans-
former lamination or a lifting electromagnet element has
been thoroughly explored and it is possible to describe fully
and clearly the phenomena occurring while iron is being
magnetized.
From the magnetic point of view, all substances can be
grouped into two classes. In the first, the paramagnetic
materials (such as aluminum, calcium, platinum, tungsten),
the atoms of the substance have a permanent magnetic mo-
ment; ie., each atom even in the absence of an external
field is a tiny magnet. The substances of this class all
have nearly the same magnetic moment per atom, several
atomic units of magnetism. Each atom is a miniature solar
system in which free electrons revolve around a heavy nucleus
of protons and neutrons. In addition to revolving about the
nucleus, each free electron is also believed to spin about its
axis, thereby producing a magnetic moment corresponding
to the atomic unit of magnetism. The magnetic moment of
the w^hole atom depends, of course, on the number of im-
paired electrons in the orbits surrounding the nucleus.
When a paramagnetic substance is placed in a magnetic
field, the atomic magnets tend to line up in the direction
of the field against the disorienting effect of the random
thermal vibration of the atoms. Most of these substances
have a permeability (ratio of magnetic induction to mag-
netizing force) of the order 1.001, and are only weakly mag-
netized in the ordinary magnetic fields encountered in prac-
tice. The reason for this is that the disorienting effect of
the thermal agitation, at room temperature, is far larger
than the orienting effect of the applied field.
In the second class of substances, the atoms have no
magnetic moment in the absence of an external magnetic
field. These are the diamagnetic materials (such as silver,
gold, zinc, bismuth), and have permeability less than unity,
but by an amount so small that very sensitive apparatus is
required to detect the difference. For example, the per-
meability of pure copper, which is diamagnetic, is 0.999999.
For all practical purposes, all diamagnetic and most para-
magnetic substances are usually designated "non-magnetic"
due to the fact that their constant of permeability is nearly
unity, within one part, or less, in 10,000.
A small group of paramagnetic materials namei\', iron,
cobalt, nickel, alloys and compounds of these metals, and
certain alloys containing manganese, differ radically from all
other substances. The outward difference between these
materials, called ferromagnetics, and other paramagnetic
materials, is in the magnetic properties and is well known.
As shown in Fig. 1, it is possible to induce high flux densities
in iron. These flux densities are much higher than those
in most paramagnetic materials — about 1000 times as high.
The reason for this difference is that in the ferromagnetics
there is a strong interaction between the individual atoms
of the solid tending to line up neighboring atoms -so that
the atomic magnets are parallel .while in the paramagnetics
there is no such interaction.
Ferromagnetic atomic interaction is so great, even witli-
out an external field, that a comparable magnetization in-
tensity of the same magnitude in a paramagnetic metal could
only be achieved by means of an external field of some 10
8
million oersteds. Such intense iields have never \et been
attained by laboratory or commercial apparatus. (The
oersted is the unit of magnetic field strength, equal to 1 0.4
pi ampere turns per centimeter. The earth's magnetic field
is about one oersted ; the exciting field in a transformer
about ten oersteds, and the field in the air gap of a gener-
ator is about 10, 00(1 oersteds.)
,
Kiy. 1. — The iiiau"*'tiz:itiiiii cuive nl a IVrr<(iiia;;iielic niatt'iinl
tvilli the iiKiiK'tioii IS plotted vcrticall.v. (he iiiaKiietizin^ lieltl II
plotted hiiriz(intall.\ . A iiiiinber of ina;:iietizatioii principles, di.s-
eii.ssed in the text, are iiulicatt'd on the eiiive.
One feature of our picture of a piece of iron is, there-
fore, that nearly every atomic magnet is parallel to its neigh-
bors, because of the interaction between neighboring atoms,
even in the absence of an external field. This view, that
ferromagnetic materials are spontaneoush' magnetized, is
essential to our understanding of the behavior of a piece of
iron in a magnetic field, and was first set forth by Weiss.'
If all the atomic magnets are parallel without ;.n e.xternal
field, how is it po.ssible to obtain a demagtietized piece of
iron? Weiss provided the answer to this question, too, by
explaining that each piece of iron is divided into minute
"domains of spontaneous magnetization. " In each domain
the atoms are all parallel, so that each domain is saturated;
i.e., within each domain the ferric induction (fig. 1 ) is equal
to its saturation value of about 20,000 gausses. The direc-
tion of the induction varies from one domain to another in
such a manner that the induction of the specimen as a
whole is zero, and the specimen is therefore demagnetized.
In other words, whereas in each domain all — or most all —
the atoms are oriented, the domains themselves are disposed
at random, gi\'ing zcio net magnetization.
THE TECHNOGRAPH
k
tic
d
isi
111
pi)
1
ndi
tioi
k
w
lie
Df
The size and shape of these domains depend to some
extent on the size and shape of the specimen, and on the
nature of the material, but in a general way the dimensions
of the domains are of the order one-tenth to one-thousandth
cm, each containing about 10'' (a million billions) atoms.
The domains exist as a result of a balance between two
opposing types of forces. Consider a cylindrical single
crystal of iron, such as is shown in Fig. 2a. The atomic
interactions tend to make all the atoms parallel to each
other. Were this tendency satisfied, the bar would be sat-
urated and magnetized in the direction shown. The mag-
netic poles at the end faces of the crystal would give rise to
a demagnetizing field in opposite direction to that in the
crystal. This field woidd tend to reverse the atomic magnets.
H(nve\er, another force opposing the magnetization in the
crystal is the thermal agitation tending to orient the atomic
magnets in all directions. As a result, to preserve equi-
librium, the crystal becomes divided into small regions. Fig.
2b. Kach region contains a large number of atomic magnets
oriented in one direction, and is therefore magnetized in
the same directions, and the net result is that the crystal,
or the whole piece of iron of which the crystal is hut a part,
is demagnetized.
The existence of these domains has been proved by many
experimenters, the first direct visual evidence having been
Bitter.- If a properly prepared collodial suspension of iron
oxide is placed on the polished surface of a ferromagnetic
material, and the surface examined under the microscope,
patterns such as those of Fig. 3 are observed.
All metals are crystalline, which means that their atoms
are regularly distributed on the points of a space lattice.
For iron crystals this lattice is a series of cubes each
2.86x10* cm (about one-hundred-millionth inch) on edge,
with an iron atom at each corner and at the center of each
cube. Since in a piece of iron such as a transformer lamina-
tion each crystal contains an enormous number of very regu-
larly arranged iron atoms. Each crystal is divided, as we
ha\e seen, into many magnetic domains. The regularity
of position continues from one domain to another within a
single crystal, but the regularity of direction of atomic mag-
netic moment is continuous only over a domain. This situ-
ation is pictured in Fig. 2b. In iron these domains are not
randomly oriented, for each domain is magnetized to satura-
tion along one of the six possible directions parallel to the
cube edge of the crystal in which the domain is situated.
(^m- picture of a piece of demagnetized iron is therefore
the following: Crystal grains about one-tenth cm in size
are more or less randomly oriented in the iron. Within
each grain, many saturated domains of magnetization are
present, \vith the direction of magnetization of any one
domain restricted to one of the cube-edge directions in that
ciNstal. There is an equal number of domains in each direc-
tion, so that each crystal shows no net magnetization, and
the specimen as a whole is demagnetized. This condition is
shown schematically in Fig. 3a, where two grains are shown,
each divided into idealized square magnetic domains. The
cubic axes lie along the lines in each crystal, and each domain
is magnetized in the direction indicated by the arrows. Ths
material is demagnetized, in the state given by the point H
on the magnetzation curve of Fig. 1.
A small positive field is now applied, and the magnetiza-
tion increases along (OA in Fig. 1. This initial increase in
nrignetization occurs by a process of domain-boundary dis-
placement. This is shown in Fig. 3b. Domain 1 in the
upper crystal, for example, grows at the expense of its
neighboring domains by shifting its boundaries to the posi-
tion of the dotted lines. By this process, all the domains
that are favorably oriented with respect to H, i.e., mag-
netized at a smaller angle with the applied field, grow at
the expense of their less favorably oriented neighbors. This
|irocess is a nearly reversible one, and if the field is removed,
DECEMBER, 1942
most of the domain boundaries return to their original posi-
tions.
If the applied field is increased, and becomes of the order
of the coercive force H,,, which in well-annealed, high-purity
materials ma\ be only a fraction of an oersted, a new pro-
cess of magnetization comes into play. The boundary be-
tween domains shifts suddenly so as to wipe out entirely
an unfavorably oriented domain, such a,s domain 2 in the
upper crystal of Fig. 4b. This sudden shift of domain boun-
daries, in which entire domains change their direction of
magnetization from one cubic axis to another, is known as
tile Barkhauscn effect. Bozorth' has shown that practicalh'
all the change in induction from A to B in Fig. 1 occurs
by tiiis process of domain-boundary shifts. Because of these
changes in induction occur rapidly, in about one ten-thou-
sandth second, local eddy currents are induced in the neigh-
borhood of each domain, and these dissipate energy. This
energy is supplied from the power source that provides the
current to magnetize the specimen, and is di.ssipated as heat
in the iron. This part of the magnetization curve is not
re\ersible ; if the field is reduced, the portion BA is not
retraced.
The magnitude of the field, H,., at which there processes
occur, is of great importance for the coercive force determines
to a large e.xtent the amount of energy dissipated as hysteresis
in a cycle of magnetization. Detailed experiments on the
energy dissipation during various parts of the cycle show
that almost all the energ\^ is lost on the steep part of the
magnetization curve. It therefore appears quite probable that
the loss is a result of these discontinuous boundar\' emotions.
Extensive investigations by Yensen' have shown that the
magnitude of hysteresis loss depends primarily on the impuri-
ties present in the material and on the internal strains in
the structure of the specimen.
The position at which a domain boundary is situated is
determined by the manner in which random internal stresses
vary from point to point within a crystal. The ease with
which such a boundary can be made to move; i.e., the field
required to cause a sudden boundary shift giving rise to a
Barkhausen jump in magnetization, depends on the internal
( ('.fintiniicd on Next Pngc)
Magnetization
Demagnetizing Field
^Arlrir!
(b)
I'ii;. 'I. — (a) A single iron cr.vstal wliieli is entirel.v saturated
liccaiise (if the atimiic iiiteraetions tliat tend to make each atmn
parallel to its neisjlihor. A deMiai;netizing Held opposite in
(lireition to that of the iiiaunetization is produced. (I)) Cr.vstal
divide:! into small inaunetic domains su arranged that the
sample as a whole is demagnetize<l, with no resulting external
demagnetizing field.
•"is. -I- — (iiaiiis showiii); etIVct of :i|)|)l.\ ill:; a iii:i:;ii<'(ic field as shown in I'if;. 1
a) Two grains, each one divided into idealized
square magnetic domains whose magnetism is in tlie
direction indicated l»y the arrow. As there is an
ecjual nnmher of domains in each direction, the
grains as a whole are demagnetized, (li) The two
grains are now suhjected to a small positive field,
which causes a slight domain bovnidary displace-
ment. IJomains favorably oriented with regard to
the field are enlarged and those tnifavorahly dis-
posed are made proportion.ately smaller. (c) Two
grains showing completion of reversals of magnetism
of individual domains and each crystal in effect a
single domain with magnetic saturation along the
culiic axis making the smallest angle with the applied
field. (d) Saturation magnetization in each crystal
swings gradually from the cubic axis of the crystal
toward the axis of the applied field, when the
applied magnetizing field intensity is sufficiently large.
Stresses in the interior of a grain. If there are many impuri-
ties, or if there are internal stresses as a result of plastic
deformation, these distort the lattice of the crystal and make
the boundary between domains difficult to move; i.e., act
as a sort of domain friction. As these impinities are re-
moved, and as random internal strains are relieved by an-
nealing, thereby lessening lattice distortion, the field H,.
required to make a boundary move becomes smaller, and as
the coercive force decreases the hysteresis loss decreases.
At this point it is appropriate to ask, "What is the correl-
ation between mechanical strains and magnetic properties?"
To answer this it is necessary to consider another magnetic
phenomenon, magnetostriction. A piece of iron on being
magnetized becomes longer by a very small amount, the
longitudinal strain being about one part in one hundred
thousand. Look again at Fig. 3b, and assume first that the
material has no internal strains other than those caused by
magnetostriction; i.e., that it is of high purity and has been
proper!}- annealed. Because of magnetostriction, domain 1
which is magnetized to the right is longer by one part in a
hundred thousand in that direction. In order for the mag-
netization in domain 2 to change suddenly to that of domain
1, it is obviously necessary for the magnetic field to perform
useful work against the elastic force caused by magneto-
striction. The field strength necessary to perform this work
in pure iron was found — both by calculation and e.xperiment
— to be approximately 0.04 oersted. Since the internal
strain due to impurities or cold work may be on the order
of the elastic limit, a strain of A///^10-', the coercive force
in such a case can be hundreds of times larger than it is in
pure, well-annealed iron.
In most magnetic materials these discontinuous reversals
of magnetization of individual domains are completed in
fields of the order of several oersteds. The situation is now
that depicted in Fig. 3c. Each crystal is in effect a single
domain magnetized to saturation along that cubic a.xis mak-
ing the smallest angle with the direction of the applied field
H. While each grain is now saturated, the specimen as a
whole has only the magnetization corresponding to the point
B in Fig. 1, because crystals themselves are randomly oriented
and contribute only the component of the saturation magneti-
zation parallel to H. The amount of induction at the point
B is determined primarily by the orientation of the crystal
grains in the specimen. The two grains of Fig. 3d are
randomly oriented. The component of B along H in the
upper grain is about 90 per cent of saturation ; in the lower
grain it is 75 per cent of saturation. Such a material there-
fore has a lower permeability in fields of the order 10 oersteds
than one in which the grains are oriented with a cubic axis
along H. In the latter case each grain contributes its full
saturation magnetization to the component of B along H.
This property of iron, that the cubic axis is a direction of
easy magnetization, is the basis for the higher permeability of
the new magnetic material Hipersil, in which nearly all the
grains are oriented, with a cubic axis along the direction in
which the flux traverses the material.
If the flux is furrhcr increased, up to several hundred
oersteds, the portion BC of the magnetization curve is fol-
lowed. This rather slow approach to saturation at C is
achieved by a process in which the direction of magnetiza-
tion in each crystal rotates gradually from the direction of
the cube edge to that of H. This process is shown in Fig.
3d, and at its completion the entire specimen is saturated.
This rotation process is nearly reversible, and is accomplished
by little dissipation of energy.
In following the magnetization curve from the demagne-
tized state at D, we have encountered three magnetization
processes; first, the boundary displacement in fields less than
the coercive force; second, the Barkhausen process in which
entire domains suddenly change their directions of magneti-
zation in fields of intensity approximating that of the co-
ercive force; and, thiril, the slow, rexersible rotation of the
magnetization of entire crystals in relati\ely large fields
until saturation is attained at the point C of Fig. 1. In a
cycle of magnetization, such as occurs in an electrical ma-
chine, only the last two processes are constantly repeated ;
the first takes place only once. Thus in going from C to E
we have mainly reversible rotations, in going from E to F
almost entirely discontinuous jumps of the Barkhausen type,
and from F to Cj again reversible rotations. The remainder
of the cycle is of course identical with the portion CDEFd.
To summarize, in the demagnetized state, each crystal is
divided into a large number of domains, each magnetically
saturated along one of the cubic axes of the crystal. Fhe
saturation magnetization in each domain is determined en-
tirely by the atomic properties of iron, and cannot be changed
except by adding alloying elements to iron. When the field
reaches the coercive force, favorably oriented domains grow
at the expense of less favorable oriented domains. The mag-
nitude of the coercive force depends on random internal
stresses because of impurities or cold work, and can be
greatly reduced by purification and strain-relief annealing.
The final process consists of a slow approach to saturation
through the rotation of the direction of magnetization in
each grain from that of a cubic axis to that of the field.
The magnetic induction at which this process begins depends
primarily on the orientation of the grains, and can be con-
trolled by special rolling and heat treatments, yielding a
material such as Hipersil with pronounced grain orientation.
RFFERFNCES
1 — "L'Hypothese du Champ Moleculaire et la Propriete
Ferromagnetique," bv P. Weiss, Journal de Physique 6
(1907), p. 661.
2 — "On Inhomogeneities in the Magnetization of Ferro-
magnetic Materials," bv F. Bitter, Physirti! Riviru' 3S
(1931), p. 1903.
3 — "The Magnetic Structure of Cobalt," by W. C. Elmore,
Physical Revini' 53 (1938), p. 757.
4 — "Barkhausen Effect III — Nature of Change of Magneti-
zation in Elementarv Domains," bv R. M. Bozorth and
J. F. Dillinger, Physiral Rcvieu' 41 (1932), p. 345.
5 — Chapter 4, by T. D. Yensen, in "Introduction to Ferro-
magnetism," Francis Bitter, McCiraw-Hill Book Co.,
1937.
10
THE TECHNOGRAPH
PARACHUTES . . .
By WILLIAM G. MURPHY, G. E. '43
There is no feat of modern war that amazes and excites
the lay public more than the Parachute Battalions dropping
to attack by surprise some strategic position behind the
enemies lines. In almost every newspaper there are accounts
of investigations to determine the whereabouts of a para-
chutist reported to have fallen from the clouds. The de-
velopment of the parachute for modern warfare has made
people conscious of the danger of attack even in these
spots remote from any theatre of war, but the parachute
even today is still serving a purpose, the one for which it
was developed, greater than that of transporting troops to
a spot of laimching a surprise attack. This purpose is the
one that the Chinese and Leonardo da Vinci were thinking
of when they conceived the idea of a free fall from the
sky without injury, that of saving lives.
The early days of the parachute date back to the bal-
loonist of the carnival era who used them to save them-
selves when their balloons caught fire. The unimaginative
people of the time did not foresee the possibilities of the
parachute ; and therefore, progress v>^as limited to a few
coiM'ageous pioneers who experimented with different pur-
poses but toward the same end — a safe fall from any
height.
Andrew Jacques (jarnerin, a Frenchman, is credited
by all as the first parachutist even thoLigh there is some
doubt as to whether he actually made the first jump. His
first jump was on October 22, 1797 in Paris, France from
a height of about 2000 feet. Five years later he is believed
to have ascended to 8000 feet, but on this jump the "chute"
oscillated and Garnerin was badly shaken up.
Another Frenchman, Lelande, is given credit for soh-
ing this problem by his suggestion that hole cut in the top
of the canopy would equalize the pressure on the inside.
This reduced the oscillation but "chutes" still rock, violent-
ly at times, and make the landings hazardous for the chutist.
In July, 180S, the parachute saved its first life when
Kuparento, a Polish baloonist, was forced to jump when
his baloon caught fire. In spite of the attempts of many
men to develop the parachute, it remained only an amuse-
ment device for carni\al and circus crowds until the de-
velopment of the airplane.
In the early days of aviation many jumps were made,
but Grant Morton is reported to have jumped from a plane
in 1911. Captain Albert Berry made two jumps from a
static "chute" in 1912 over St. Louis, Missouri. These
were the first jumps recorded. Parachutes to this date
were makeshift models that the jumper had made himself.
No aviators at this time considered the parachute as a
safety device, and anyone who wore one was either a sissy
or fool. French aviation officials were of a different mind
on the problem. Colonel Lalance offered a prize and many
experimental chutes were tried. None were satisfactory.
The period from 1914 to 1925 was very important in
the growth of the parachute. Many observation baloonists
lost their lives in flames when they fell in binning baloons.
These caused the British government to develop a "chute"
to be used by these men. The French and Germans also
developed parachutes for the same purpose. Nearly a
thousand lives were saved by chutes following this new
use.
To offer some protection to pilots both the Germans
and the Allies experimented with static line chutes. The
static line was a cord of some sort which was fastened to
the plane and pulled the chut from either a pack on the
pilot's back or a seat pack as he jumped.
At McCook Field, Dayton, Ohio, the United States
Army was making experiments which were not dropped
at the end of the war. Major E. I. Hoffman was placed
in charge and he and his staff made many valuable experi-
ments in parachute design.
These men after many failures developed the forerunner
of today's "chute of many purposes." All manufacturers
of parachutes must use the Army-Navy specifications. Tech-
nical data, test records, and information showing the break-
ing strength, weight, thread count, tensile strength, and
data on all other chute characteristics must be submitted.
When this is aproved, functional tests using a 170 lb.
dummy followed by a 600 pound lead weight and finally
two live jumps with a rate of fall of not more than 21 feet
per second. The chute must come through 100%. In
addition the chute must be tested every sixty days.
Floyd Smith, one of the original group at McCook
Field, is still active today as a manufacturer of parachutes.
They are using a fifty foot steel tower with a swinging
beam that rotates at 200 miles per hour. This invention
proves itself invaluable time after time by enabling new
designs to be tested without endangering the lives of test
men.
In recent years the parachute has been used for many
purposes such as carrying meterological equipment safely
back to earth after registering conditions at high altitudes,
dropping food and supplies to isolated communities, dropping
medical supplies and doctors quickly at needed places, and
perhaps the most spectacular, carrying soliders to a scene
of battle.
Parachute troops are a recent addition to modern
armies, but the idea is not new. Benjamin Franklin sug-
gested dropping armies from the clouds in balloons while
serving as our ambassador to France in 1784. It is also
interesting that General Billy Mitchell first conceived the
idea of a parachute army in modern times. In 1928 he
arranged a demonstration and dropped a machine gun squad
from Martin bomber. The operation was successful, but,
was filed in the War Department and forgotten until some
other country ad\anced the idea and used it with much
damage.
The most important phase in the parachute is its grow-
ing importance in the field for which it was developed.
Today many valuable, highly trained men are jumping
safely from disabled planes to return to dut)'.
BIBLOGRAPHY:
Zim, Herbert S. ; Parachutes
Harcourt, Brace, and Co.., New York, 1942.
DECEMBER, 1942
11
Synthetic Rubber— New Major Industry
By BYRON WELSH, M. E. '43
The oiih' iiif^rt'dient lacking in the L'niteii States for
the production of ample quantities of good-quality, low-cost
s\tithctic rubber is time. This country has all the basic
materials in abundance. It has the know-how; in fact,
one major problem has been which of several entirely
practical products to select. Even the machinery for making
synthetic rubber is familiar to United States industry;
much equipment that has been used for years in petroleum,
chemical, and rubber industries is applicable with modifica-
tions. However, an industry doesn't grow from an annual
production of less than ten thousand tons to nearly a million
tons — a hundred-fold increase — overnight. Not even in
the United States, scene of man\' industrial miracles, can
that happen.
The motorist, with an e\e on the calendar and another
on his fading tires, can be sure of only one thing. He will
eventualh' get tires made of synthetic rubber and they will
be as good or better than those before Pearl Harbor, al-
though possibh' not at first. Whether he gets them soon
enough to keep his car going depends on how quickly
synthetic-rubber plants can be built, and upon how much
and for how long rubber is needed by the armed forces.
This last is unknown ; but out of the welter of plans,
arguments, discussions, and investigations, which has ap-
peared to be only confusion, the synthetic-rubber program
is taking definite shape.
Plans are laid, plant designs are drawn, and equipment
has and is being purchased for a total plant capacity of
about 800,000 tons yearly. As of July 15, 700,000 tons of
this annual capacity is scheduled to be the kind known as
Buna S. Of the remainder about 60 per cent will be of
a type recently announced, called Butyl, and 40 per cent
of neoprene. Several other rubber-like materials may give
an additional 5( ),()()() tons yearly. It is expected that some
200,(100 tons of the Buna S will be made from ethyl alcohol,
which can be produced from agricultural products, pe-
troleum, or coal tar. Thus, in the race of the several types
it appears that w can expect Buna S to win, Butyl to place,
and neoprene to show. Also, there is a dark horse, Thiokol,
the oldest of them all, that may make a strong showing as
the race progresses.
Four of the major rubber companies each have 15,000-
or 30,000-ton plants that are or soon will be in operation.
The first of the new government-financed plants should be
producing early next year. It is expected that by the end
of 1943 half or more of the total projected plants will be
ready, and the remainder going full tilt sometime in 1944.
The 1938 rubber consumption was 660,000 tons. The
program for synthetic rubber plants of nearly a million
tons annual capacity for installation before the end of
1944 seems to give the answer as to "when. " But it
doesn't. It is estimated that not over 25,000 tons of syn-
thetic rubber will be produced this year, possibly 350,000
tons in 1943, and 750,000 tons in 1944. Probably none
of the 1944 production, and certainly none before then
will be available for non-essential use. Little, if any,
\\'ill remain after supplying our own military forces, essen-
tial civilian needs, and — what is so often overlooked —
replenishing the dwindling rubber stocks of the United
Nations. Svnthetic rubber for voiu- car and mine after
1944? Perhaps.
When chenu'sts start out to simulate a product of nature,
they ordinarih' seek first to determine the molecular struc-
ture of nature's product, and then to duplicate it b\ factory
methods. Nature makes the latex that flows between the
inner and outer bark of the rubber tree by building a
complex molecide from many simple molecules of a hydro-
carbon called isoprene. This much was learned over eighty
years ago but scientists have never been able to discover
the secret of how the transformation is made, or exactly
what the final molecular structure is, or — for that mat-
ter — the purpose of the latex. Not until chemists gave
up trying to duplicate nature were they able to produce
an acceptable synthetic rubber. This has proved fortunate
-Courtesy li'cstingJionse.
because in endeavoring to match the properties of rubber
instead of duplicating its chemical structure chemists have
produced many rubber-like materials in man\ ways superior
to natural rubber.
During World War I the Germans, under the pressure
of dire necessity, made 2500 tons of so-called methyl rubber.
It was of inferior quality, and the process was abandoned.
The rapid gyrations in price of crude rubber after the war
(reaching a maximum of $1.23 per pound in 1925) spurred
research in Germany, Russia, and the L nited States. C^ut
of that research has come not one but several synthetic
rubbers, each important because of special characteristics.
Chemists in Europe discovered that a rubber-like sub-
stance can be made from butadiene, a hydrocarbon. In the
presence of water, an emulsifier, and sodium serving as
a catalyst, and with proper heat and pressure, 2000 or 3000
of the fundamental butadiene molecules (C^H,;) are in-
duced to join hands with each other, chain fashion. This
chain-like structure is a fundamental characteristic of all
rubbery substances. The chemical process by which many
simple molecides aie joined into a giant one is pohnieriza-
tion.
(jermans later foLuul that mixing small proportions
of other substances with butadiene results in a better pro-
duct. C^ne such substance is styrene, which is added to
the butadiene in the proportion of about one to three, to
form Buna S. The second substance combined (co-poly-
merized) with butadiene to form a synthetic rubber is
acrylonitrile, the resulting product being known as Buna N,
or Perbunan.
12
THE TECHNOGRAPH
Buna S is the rubber used by Germany and Russia
for their fighting forces. Accurate production figures are
not available but it is believed that Germany, with coal
as a source, produced about 3000 tons of Buna S rubber
in 1937; 10,000 tons in 1938, and 20,000 tons in 1939.
Reliable recent estimates are not available but present
production is undoubtedly much higher. Production of
Buna S in Russia, from alcohol, started earlier, has been
much higher. Beginning with about 3000 tons in 1933,
it had grown steadily to about 30,000 tons at the outbreak
of the war.
While chemists in Europe were working with butadicie
t.\pes of rubber, research men in the L nited States were
bus\' along diiierent lines. In 1931, Dr. J. C. Patrick, a
research chemist for Armour (S: Company in Kansas City,
mixed ethylene dichloride (Prestone) and sodium poly-
sulfide together, in a search for a better anti-freeze. He
expected a liquid. Instead a gummy mass resulted that
looked, felt, and acted like rubber. This was Thiokol, the
first commercial synthetic rubber produced in the United
States.
In 1923 Julius Nieuwland, professor of chemistry at
the L niversity of Xotre Dame, presented a paper on
acetylene before a group of chemists. In his audience was
Elmer Bolton, of the DuPont laboratories, who had been
working on synthetic rubbers. Bolton saw in Nieuwland's
results the missing key by which he was able to produce,
in 1932, a product now known as neoprene. Neoprene has
many rubber-like properties, yet it contains 40 per cent
chlorine, which is not present in natural rubber.
Other synthetic rubbers followed in rapid succession.
In 1933, a patent was granted to B. F. Goodrich Company
(m Koroseal, a plasticized polyvinyl chloride, that has many
tlesirable properties of rubber. The Standard Oil Company
of New Jersey developed in this country a rubber-like
product from isobutylene, a petroleum product. This is
called Vistanex, and was originally produced in Germany
as Oppanol.
Chemists of large rubber companies in Akron also
developed butadiene typed of synthetic rubbers which are
— Cmirtesy Westinghousc,
being made in commercial quantities. Instead of combining
styrene or acrylonitrile with butadiene they are using other,
but undisclosed substances. The Cioodrich-Phillips Petrole-
um product is known as Ameripol. The Goodyear variety
is called Chemigum, of which there are three grades of
hardness.
Newest of synthetic rubbers is Butyl, another product
developed by Standard Oil Company of New Jersey. Butyl
is made almost entirelv from isobutvlene obtained from
petroleiuii, and a small amount of butadiene. This rubber
ma> become \er\ important. As compared with other Biuia
rubbers, the raw material cost is lower. Also it can be
produced by a continuous process, instead of in batches,
as is necessary at present with Buna rubbers. Butyl-produc-
ing plants are cheaper to build and require lesst steel and
other strategic materials. It appears that tires made of
But\I, while not as good as from Buna because of the in-
ternal heat developed on flexing, will be satisfactory for
low speed and light duty (figures of 10,000 miles and 35
miles per hour have been quoted). Butyl is still new and
virtually untried; improvements can be expected, but time
is not available for prolonged experimentation.
Buna S, Perbunan, Thiokol, neoprene. Butyl are the
present headliners in the synthetic-rubber show; certainly
they are the ones most like natural rubber. Because there
is no synthetic counterpart of natural rubber, whether a
product is classed as a syntheic rubber depends on how one
chooses to define the field. It is a matter of degree; the
boundaries of synthetic rubber are not clear cut. Many
other plastics are rubber-like in some respects. Because
each is superior to natural rubber in some ways they will
replace natural rubber for special purposes even with a
cost handicap.
Clearly, synthetic rubber has long passed the dream
stage, although commercial production until now has been
low. About 17,000 tons were produced in 1941 (which is
nonetheless about four trainloads). Of this 1300 was
Thiokol; 6300, neoprene; 4000 Bune types (Ameripol,
Chemigum ,etc. ) ; aiid 3000 tons miscellaneous. Unlike
the situation in Europe where development was spurred by
hea\y government subsidy, new rubbers have been de-
veloped in this country by privately financed research, and
were being given the usual careful tests before large plant
expansions were planned. December 7 suddenly changed
the whole program.
Buna S is the synthetic rubber of greatest immediate
interest to us because it has been named to carry the burden
in the absence of natural rubber. In making the selection,
each synthetic rubber had to be reviewed in the light of
its potentialities as tire rubber, the experience of the rubber
manufacturers with it, its workability on existing rubber-
mill machinery, the speed with which production could
start, and the availability and cost of raw materials. Laying
the blue chips on Biuia S does not necessarih' imply that
it is superior in each of these respects, but simply that, all
factors considered. Buna S is the most practical synthetic
rubber on which, literally, to ride through the war.
"Is synthetic rubber as good as natural rubber?" A
yes or no answer cannot be given. Nor can the question,
"Are tires made of synthetics as good as those of rubber?"
be given a categoric answer. It must be stated: "Can as
good tire tread — or tire sidewalls — or inner tubes be made
from synthetic as natiual rubber?" Even at this early
stage it appears that the answer to each specific question is
"Yes," although even the experts are reluctant to commit
themselves. Obviously each part of a tire — tread, side-
walls, carcuss, and tube — has its own requirements as to
stretchability, resistence to abrasion, cutting, aging, strength,
porosit\' to air, and many other properties. There are
many kinds of synthetic rubbers and each can be com-
pounded and processed in dozens of ways, making literally
hundreds in all. Each variant must be tested for a score
or more of physical properties, not only by itself but in
various combinations with natural rubber. There simply
has not been time enough for this. Selection is further
complicated by the fact that there is no "best" tire. The
rubber best suited for tread on a taxi is not the best for
a tire in high-speed passenger-car service, or for a truck,
or a bus. Which of the multitudinous combinations is best
(Continued on Page 2S)
DECEMBER, 1942
13
NAMES in the NEWS
By WILLIAM R. SGHMITZ. Gh. E. '45
and
LEE A. SULLIVAN, M. E. '46
BILL MARENECK
AttLT Bill had workt'd tor two years in the industrial
world, he decided that they didn't appreciate his efforts
enough, so he came to Illinois to become an engineer. And
he has done very well since he came as shown by the very
high scholastic average of 4.96.
Bill is ward president of MIWA, member of Phalanx,
T.N.T., Tau Beta Pi, Phi Eta Sigma, vice-president of
Pi Tau Sigma, vice-president of A.S.M.E., and is a Cadet
Captain in the Engineers. He also puts in a good deal
of time on house activities, and was president of Citadel
this past year.
Most of Bill's axailable extra time is spent working in
Talbot Laboratory. He is helping with a research project
on rails investigation. This last summer. Bill worked for
the American Association of Railroads. He made tests
on engines to determine the effects of different methods
of counter-balance of the cars and engines.
Claiming Lombard, Illinois, as his home town. Bill has
thoroughly enjoyed his college career at Illinois. His chief
hobby is photography, but he also likes to swim. He takes
in all big dances possible, and thinks the senior ball of
last spring was the most outstanding. He rates Claude
Thornhill as his favorite band, and he al.so has a collection
of popular records.
DICK HORNING
Probably one of the most active engineers here at Illinois
is Dick Horning. He is a member of Ma-Wan-Da, Band
of X, president of Inter-fraternity Council, vice-president
of the Student Senate, member of lUini Union Board, Illini
Union student activity board, fraternity advisory board,
Dean of Men's council, board of directors of Y.M.C.A.,
and was listed in the Who's Who among students in
colleges in the United States. He is also a Cadet 1st
Lieutenant in the Engineer's Corps.
Dick came to Illinois from Lancaster, Pa. He said,
"This is the only imiversity I ever visited, and both my
mother and dad attended Illinois." Being a general engineer,
Dick is more or less following in his father's footsteps. He
has spent his last three summers working at various jobs in
14
DICK
the engineering field. He is specializing in machine design,
and hopes to go eventually into sales production.
Like a good many other engineers, Dick likes to date.
He is engaged to a girl on the campus, and likes dances,
movies, parties, plays, and things in general. Dick also
plays the piano and his favorite musical selection is Rhapsody
in Blue.
The biggest trouble with engineers, in Dick's opinion,
is that they need to broaden themselves. They should try to
learn how to get along with other people without trampling
on their toes.
HILMAR GHRISTI.ANSON
Hilmar Christiansen, better known to all his friend as
Bud, is one of the most likable engineers on the campus.
In fact. Bud is such an agreeable fellow that there aren't
many things that he doesn't like to do. He enjoys bridge,
dancing, music, poetry, chess, and sports of all kinds. He
also takes an interest in photograph},'.
Bud was the winner of the high jump at the recent
intramural track and field meet. He also plays touch foot-
\n n^
mi)
THE TEGHNOGR.APH
ball, hockey, and is quite a wrestler. Riui foiiiid time to
enter the election for president of the senior class, but
was defeated by the narrow margin of three votes.
A civil engineer, Bud is a member of Phalanx, T.N.T.,
Tau Beta Pi, Triangle Fraternity, [iresident of Chi Epsilon,
and \ice-president of A.S.C.E., and a Cadet Captain in
the advanced ROTC Engineers Corps. In talking about
the various campus organizations. Bud says that engineers
should support the things they are interested in, quoting
Bud, "\ou should go into an organization not asking how
much you can get out of it, but how much >ou can give
to it."
During the last few summers. Bud has worked for the
.Milwaukee Railroad Company. He says that he would
like to combine his structural engineering with architecture.
A civil engineer must not only know how to design struc-
tures economically, but they must be beautiful. It is his
desire to be a gentleman, farmer, and an engineer.
BOB PAXTON
The chemical engineer you see over there behind .ill
the retorts, flasks, and test tubes is Bob Paxton. He is one
of the best chemical engineers ever to graduate from Illinois.
He has a very excellent scholastic average of 4.97. At the
present. Bob is doing some research on the equilibrium
\ apor pressure of carbon tetrachloride toluene system.
L nless you are also a chemical engineer you wouldn't under-
stand what Bob is doing, so we won't bother to tell about
it in detail.
BOB
Bob is \er\ interested in music and plays baritone in
the Concert band. During his high school days at Wau-
kegan, Illinois, he won second in the national contest. Bob
is engaged to a girl on campus and generally spends most
of his Friday and Saturda\' nights with her. He especially
likes to go dancing or go to a mo\ ie.
Bob is a member of Tau Beta Pi, Phi Kappa Phi, Phi
Lambda Upsilon, Omega Chi Epsilon, Phi Eta Sigma,
A.I.Ch.E., and Alpha Chi Sigma, chemistry professional
fraternity. He plans to graduate in June and then would
like to do some graduate work. Process development or
administration particularly appeals to him.
The biggest thrill that Bob has received so far was
when he received his in\itation to pledge Tau Beta Pi
during his junior year. During the past summer, Bob
worked as an inspector in a factory inspecting aircraft in-
struments. Last year he received the Gregory .scholarship
and this year he has received the Phi Beta Kappa scholarship.
PAUL FREELAND
Paul Freeland is a scholar, gentleman, statesman, and
soldier. He is a member of Tau Beta Pi, Phi Eta Sigma,
P.\l L
Pi Tau Sigma, Military council, and is Cadet Lieutenant-
Colonel of the Signal Corps. He is also helping in getting
the new Honor System installed for the advanced ROTC
cadets.
Hailing from Sulli\an, Illinois, Paul doesn't think too
much of the average co-ed here on the campus, particularly
those who smoke. Whenever possible, Paul takes a week
end off and runs up to Chicago to see his one and only.
Paul is a quiet, dark-haired fellow and is easy to get
along with.
Before the war started. Paid was a radio ham, and
held a pilot's license. Since then, however, he has had to
give up his airplane flying and radio operating. Paul has
a low-power radio set at home on which he is able to
contact every state in the United States. While he was
in high school he served a term in the National Guard.
Paul is an electrical engineer and has been doing very
well as shown by his good 4.65 scholastic average. He is
also teaching G.E.D. I. Dining his spare time he enjoys
playing the piano and harmonica. Paul will graduate in
February and then will go to one of the Signal Corps
training schools where he will be commissioned a 2nd.
Lieutenant in the army. He hopes to make the service a
career.
TOM GLOKE
One of the best military men to attend the L'niversity
of Illinois in some time is Tom Cloke. He is Cadet Lieu-
tenant-Colonel of the Coast Artillery, member of Scabbard
and Blade, Pershing RiHes, Coast Artillery Club, Military
(('continued on Pii/jc 30)
TOM
DECEMBER, 1942
15
EGGS...ON TOAST OR
Hens' eggs — bombers' eggs. ..both are
needed for ^'ieto^y. And both are sym-
bols of AlUs-Chalmers all-out participation
in the Nation's war effort !
From Allis-Chalmers plants come more
than 1 ,600 different capital goods products...
— Tractors and other farm equipment which
help feed the U.S.A. and the United Nations!
— Mining equipment, electrical equipment,
'pumps, turbines, drives. ..the greatest variety of
machinery in the world to help manufacture
bombs, bullets, guns, tanks, planes, ships!
Backing up the men and women working for
Victory in our plants are Allis-Chalmers en-
gineers in the field. They are helping manu-
facturers i)roduce more — not just with new
machines, but with machines now on hand !
Allis-Chalmers past experience is vital to
the Nation now. Its present experience will
be invaluable after the war to help produce
more and better peacetime goods f oreveryone !
Allis-Chalmers Mrc. Co., Milwaukee, Wis.
ALUS
4
I
OFFERS EVERY MANUFACTURER EQUIPMENT AND ENGINEERIM \l
STEAM AND
HYDRAULIC TURBINES
MOTORS & TEXROPE
V-Bai DRIVES
BLOWERS AND
COMPRESSORS
ENGINES AND
CONDENSERS
— >
CENTRIFU t
PUMP!
TOKYO !
A-C Equipment belps produce both steel
and explosive charge for demolition bombs
like the one here.
VICTORY NEWS
Rosiclare,lll — 91 Allis-Chalmers motors
constitute the major portion of a connected
load of close to 1,000 hp driving the new
fluorspar mill of the Mahoning Mining
Company here.
The efficient layout of flexible motors
and drives is largely responsible for the
plant's record production of high-grade
fluorspar zinc-lead ore. Throughout the
mill, the Allis-Chalmers motors operate
dump hoppers, flotation cells, vibrators,
kilns, pumps and many other machines.
'We're Buying and Building, ' an A-C
workman tells MGM bond rally starlets,
as he machines a Navy propeller shaft.
Chalmers tractors and grad-
jquipment are helping build
ary roads and airports. L
Milwaukee, Wis — The "feed-back"
system, which utilizes 85% of the enor-
mous power expended in breaking in air-
craft engines on test stands, has been
adopted by Buick in its new plant in a
mid-western city.
The new engines are connected by flex-
ible shaft couplings to water-cooled mag-
netic couplings, which transmit power to
1'200 kva synchronous generators.
Allis-Clialmers alternating current units
are at work here. They not only help to
crank the new engines, but they also oper-
ate as current absorption-tj'pe dynamo-
meters— receiving power from the aircraft
engine, turning it into electrical energy
and feeding it back into the line. This test
set-up provides a high percentage of the
power required by this company's manu-
facturing operations.
FOR VICTORY
Buy United States War Bonds
WE WORK FOR I
.VICTORY ^
mON TO HELP INCREASE PRODUCTION IN THESE FIELDS...
i WE PLAN FOR
^ PEACE
IR AND SAW
EQUIPMENT
CHEMICAL PROCESS
EQUIPMENT
CRUSHING. CEMENT &
MINING MACHINERY
BOILER FEED
WATER SERVICE
POWER FARMING
MACHINERY
JINDUSTRIAL TRACTORS I
t ROAD MACHINERY
Our Societies
By BYRON M. ROBINSON, M. E. '44
SIGMA TAU
Sigma Tail hclii its tall initiation and ilinntT at the
Iiiman Hotel, on Xo\ember 29. "Raiiioatis in the War"
was the very timely subject of Prof. H. j. Schrader, speaker
for the evening.
Sigina Tail's annual award for excellence in scholarship
during a student's freshman year was presented to Philip M.
Dadant, E.E. The names of the newly initiated members
are as follow: Raymond Ackerman, George Beck. Eugene
Bierman, Pete Fenoglio, Evan Greanias, Lowell Lambert,
Sheldon Leavitt, Gordon McClure, James Meek, Arthur
Radke, Cjeorge Roller, Harold Schick, Nathan Schwartz,
Robert Settle, Robert Turner, Harold Wandling, and
Homer Wong.
CHI EPSILON
Chi Epsilon held an initiation and banquet on Novem-
ber 18, at Latzer Hall, Y..\LC.A. Dr. Moore of the
T. & A. \l. Dept. gave a most interesting speech entitled
"Is the Engineer Cidtured ?" His answer being that the
engineer is cultured — he has a culture all his own. Pi Tail
Sigma was a co-sponsor for the banquet.
PI TAU SIGMA
On November 18, seventeen new members were initi-
ated into Pi Tau Sigma. The names of the new initiates
are as follows: H. H. Aiken, C. C. Arnold, K. N. Drager,
G. G. Greanis, J. W. Huff, P. Kohler, R. E. Kraft, D. ].
Lattvak, ]. ]. Luza, R. G. Moldt, D. E. Muni, W. ].
North, B. W. Porter, C. J. Roach, R. G. Settle, V. K.
Viitanen, and W. J. Worley. Following the initiation, a
banquet was held in Latzer Hail, Y.I\LC.A., with Chi
Epsilon as co-sponsor.
A Mark's Hand Book was awarded at a banquet held
at the Inman Hotel on December 6. The recipient was
Harold E. Secrest, sophomore, who had the highest grade
average among freshmen ALE.'s last year. This is an
annual award given by Pi Tau Sigma.
A.S.A.E
At their last meeting on October 27, the Ag Engineers
were privileged to hear Prof. P. E. Johnston. He spoke
on the subject "Farm Labor and Machinery and the War."
(The farm machinery situation should be good as long as
baling wire is available.)
A.S.A.E. lost one of its most active members in IVIurray
Forth. He was secretary of the A.S.A.E. before he was
drafted.
TAU BETA PI
The semi-annual initiation of Tau Beta Pi was held
November 28, 1942 on the third floor of the Illini L^nion.
The following men were initiated: First semester junior
honor man — Cjeorge Roller, Ch.E ; Seniors — AL C. Shedd,
Arch.E. ; O. E. Johnson, Agr.E. ; Tom Baron, ]. L. Erick-
son, N. W. Myers, and R. C. St. John Ch".E's; D. S.
Bechly, H. B. Christianson, Sidney Epstein, C. E. Kesler,
A. F. Kohnert, Ji., and O. W. Schact, T'., C.E.'s; P. A.
Freeland and S. D. Larks, E.E.'s; G. D. Schott, E.P. ;
W. A. Lindahl, G.E.; W. I. (kilus, C. G. (neanias, G. M.
Long, G. E. Mays, Clarence Ritchard, O. R. Schmidt, R. (I
Settle, O. !VL Sidebottoin, and Steven Yurenka, ^LE.■s. A
certificate of merit was awarded to .Miss Marianna Schroe-
der for her outstanding achievement in Architectural Engi-
neering.
Following the initiation, a banquet was held, faculty
members, actives, and new initiates of Tau Beta Pi being
present. Prof. J. J. Doland was the toastniaster, and Prof.
H. E. .Murphy was the principal speaker of the evening.
After the banquet, the annual Tau Beta Pi dance was held.
A.S.M.E.
Every year, the A.S.\LE. presents the Charles T. Main
Award of $150, and an engraved certificate for the best
paper submitted on the subject selected by the Board of
Honors and Awards. The subject for 1943 is "Government
as Affected by Engineering."
Two awards of twenty-five dollars each will be given
for the best papers on any engineering subject or investi-
gation written by a member of the student branch at this
university — one award for a graduate student — one award
for an undergraduate.
This competition is restricted to student members of the
A.S.IVLE. The awards will be given for the best papers,
judged from the standpoint of applicability, value as a con-
tribution to mechanical engineering literature, completeness,
and conciseness. For further information, see Paul Salerno,
or Prof. P. E. Mohn in 104 ^L E. Lab.
S.B..\.C.S.
It was on the night of December 10, that the annual
Ceramic Department pig roast was held at the Y.M.C.A.
The Seniors really roasted the faculty, but then the pro-
fessors were not lacking for choice bits of interesting dirt,
either. Coach Hek Kenney gave a demonstration of rough
and tumble fighting.
On the pig roast committee were Ray Davies, in charge
of arrangements, and Eugene Lynch, in charge of favors.
The favors were little white porcelain pigs shaped so that
they could be used either as cigarette trays or cream pitchers.
These useful articles were made by the ceramic students.
KER.\MOS
The members of Keramos indulged in the Ceramic De-
partment pig roast on December 10. Plans for the Keramos
Senior Banquet to be held in January, are not yet complete.
M.I.S.
At the November 11 meeting of M.I.S., .Mr. Ci. ^\^
Bruce, Assistant Superintendent of Open Hearth No. 2 at
Carnegie Illinois Steel Company South Works in Chicago,
spoke on general plant practice. The main purpose of his
speech was to show the practical side of production in the
steel mill.
(^n December ,?, three \ery interesting sound films were
presented to M.I.S. by the Aluminum Company of America.
The films shown were Aluminum — Mine to Metal. Alumi-
num Fabricntiiu/ Processes, and I'nfinished Rainhous : the
latter being a Kodachrome film of the history of aluminum
from its beginnings, the discovery of the electrolytic pro-
cess, and the progress aluminum has made since then, and
its possibilities in tile future, which prompted the title of
the movie.
( Cdulinued on Piu/c 24)
18
THE TEGHNOGRAPH
COMMUNICATIONS
. . . directing arm of combat
— ' •^i*^
lii^TOi
his battle drawing ivas prepared with
the aid of Army and Navy authorities.
IN modern battle, our fighting units may be many miles
apart. Yet every unit, every movement, is closely knit into
the whole scheme of combat — through communications.
Today much of this equipment is made by Western Electric,
for 60 years manufacturer for the Bell System.
Here are some examples of communications in action*
1 Field H.Q. guidestheaction through
field telephones, teletypewriters.
switchhoard9,wire,cable,radio.Backol
it is G. H. Q., directing the larger strat-
egy . . . also through electrical commu-
nications. The Signal Corps supplies
and maintains all of this equipment.
2 Air commander radios his squad
ron to bomb enemy beyond river.
3 On these transports, the command
rings out over battle announcing sys-
tem, "Away landing force!"
4 Swift PT boats get orders flashed
by radio to torpedo enemy cruiser.
O From observation post goes the tele-
phone message to artillery, "Last of
enemy tanks about to withdraw across
bridge . . ."
O Artillery officer telephones in
reply, "Battery will lay a 5 minute
concentration on bridge."
7 Tanks, followed by troops in per*
sonnel carriers, speed toward right on
a wide end-run to flank the enemy.
They gel their orders and keep in con-
tact—by radio.
Western Electric (
""arsenal of communications -^I
11^^^
■T5W
DECEMBER, 1942
19
TECHNOCRACKED...
By PAUL SALERNO, M. E. '43
A chemical genius south of Green Street has completed
an exhaustive study of an element that has long puzzled
the greatest scientific minds.
ELEMENT: Woman.
SYMllOL: Wo.
ATOMIC WEKjHT: About 120.
OCCURRENCE: Can be found wherever man exists—
always appears in a disguised condition — surface usually
covered by a film of powder — boils at nothing and may
freeze at any moment.
CHEMICAL PROPERTIES: Extremely active —
possesses a great affinity for gold, silver, platinum, and
precious stones of all kinds — able to absorb tremendous
quantities of expensive food at any time — undissolved
by liquids, but activity is greatly increased when saturated
with alcohol — turns green when placed next to a better
sample — ages rapidly — very dangerous and highly ex-
plosive in inexperienced hands.
Maybe you've heard this story about the draft dodger
who said, "What chart?" to the army doctor. After being
deferred because of near blindness, he went to a movie to
celebrate. Imagine his dismay when he saw that the same
doctor who examined him was sitting in the next seat.
Thinking fast, he reached over and tapped the doctor on
the shoulder.
"Pardon me," he asked politeh', "Is this where I catch
the bus to Chicago?"
The latest addition to the women's auxiliary services
such as the WAV^ES and WAACs, are the WORMS.
They're in the Apple Corp.
Two pigeons were flying over Tok\o.
"Say, isn't that Hirohito down there."
"I think it is."
"Well, what are we waiting for?"
ODE TO A SCREWBALL
You try to be clever
And what do you get ?
You're marked down forever
As strictly all wet.
You try to be witty
And what's the reward ?
A few laughs or pity
In some minor chord.
You try to be humorous
But strive as you may.
The slams will be numerous
And they'll all come your way.
The moral is clear
If your life woidd be sunny
n.)n't trv to be FLNNY!!!
Skidding is the action.
When the friction is a fraction.
Of the vertical reaction.
Which results in traction.
First small boy: "See th.it little girl over there? Her
neck's dirty. "
Secon<l sni.ill bov : "Her does?"
A rookie paratrooper was receiving orders from his com-
manding officer just before his first jump.
"Remember," he was told, "your chute will open as
soon as you leave the plane. If it doesn't, pvdl this emerg-
ency rip-cord. It will always work. A jeep will be waiting
for you when you land. That is all."
The soldier jumped. Nothing happened. He pulled
the emergency rip-cord. Still nothing happened.
"Damn," he muttered, "I'll bet that jeep won't be
there either."
HE: "Are you free tonight?"
SHE: "Well, not exactly free, but very inexpensive.'
Wife: Did you see those men stare at that pretty girl
as she went up the stairs.
Husband: What men?
20
THE TECHNOGR.4PH
\\fhat kind
of Future should u man
prepare Jbr ?
One thing is certain: The future is going
to be very different.
Now, as you finish your training, many
of you with your war participation fully
determined, the future of peacetime seems
very remote.
It is a bridge we're all going to have to
cross when we come to it. Nobody knows
exactly what it will look like. But we do
know that what lies on the other side will
be largely what all of us together make it.
Even now, responsible men in industry
are thinking how to make jobs for the men
coming back from the services, and for the
men now in war applications. It will be
done by dreaming up new things to make,
and new ways to make old things better.
This is being done by a combination of
imagination and engineering, industry by
industry. Here at Alcoa Aluminum we call
it Imagineering. It is the thing that made
our company the leader in its industry —
that got aluminum ready to do the great job
it is doing in this war. All our people
practice Imagineering, as second nature,
whether they are called engineers, or sales-
men, or production men, or research men.
The future isn't going to be made out of
laws, or pacts, or political shibboleths. The
only kind of future worth having will come
out of freedom to produce, and out of the
Imagineering of men who make the things
that civilization rests on.
If we could go back to college again, we
would get ready to be an Imagineer, in
whatever particular field our interests lay.
The opportunity for young men with imagi-
nation is going to be unparalleled.
A PARENTHETICAL ASIDE: FROM THE AUTOBIOGRAPHY OF
ALCOA ALUMINUM
• This message is printed by Aluminum Company of America to help people to
understand what we do and what sort of men make aluminum grow in usefulness.
DECEMBER, 1942
21
Report on the A. S. C E. Conference
By WILLIAM G. MURPHY, C. E. '43
The Second Annual Miiiwestern Conference of the
Student Chapters of the American Society of Civil Engineers
was held at the University of Illinois on November 13 and
14 in spite of gas rationing, rubber rationing, and transpor-
tation difficulties. The decision to have a conference this
year came after the Executive Coinicil had considered every
angle and it was recommended that the conference be used
as a means to direct the students minds toward engineering
and the war effort.
Iowa State College, Illinois Institute of Technology,
Northwestern, Illinois, Purdue, Rose Polytechnic Institute,
I'niversity of Wisconsin, and the University of Iowa were
represented at the conference. The delegate who received
the most attention was the girl who attended from Iowa
State.
The conference was directed by Sterling Snyder who
was assisted by three co-ordinators : Marianna Schroeder,
William Murphy, and Bud Christianson. The co-ordinators
were responsible for the work of the committees who made
the arrangements for the meeting.
The Conference opened with a welcoming address by
Dean M. L. Enger, a talk by Dean H. H. Jordan on "What
This Conference Should Accomplish," and a talk by Pro-
fessor W. C. Huntington on "The Chapter and The De-
partment." Dean Enger cranked the conference bandwagon,
Dean Jordan put in the right fuel — profession solidarity,
objects and ethics of the society, and the preamble of the
Constitution of the Conference, and Professor Huntington
got the program off to a fine start with his talk.
The afternoon of November 13 was saved for Struc-
tural Engineering in Defense with talks on "Timber Con-
struction" and "Fatigue of Welded and Riveted Joints" by
Mr. J. F. Seiler and Professor W. M. Wilson, respectively.
Mr. Seiler of the American Wood Preservers Association
emphasized the importance of timber due to the priorities
on metal, and told how the Armed Services are using com-
posite construction to preserve the metal. The first talk
was concluded by slides showing various uses and processes
in timber construction.
Professor W. M. Wilson, research professor in Struc-
tural Engineering, spoke on the results of his research on
the fatigue strength of riveted and welded structural mem-
bers. One of the most difficult problems of the investiga-
tion was the design of a machine to use in the project. Pro-
fessor Wilson's talk centered on the highlights of his work
for the last six years.
Saturday, November 14, was set aside by the program
committee for Sanitary Engineering in Defense with ad-
dresses by Mr. William Wisely, Executive Secretary of the
Federation of Sewage Works Association, a worldwide or-
ganization; and Mr. C. W. Klassen, Chief Engineer of the
Illinois Public Health Department.
Mr. Wisely spoke of some of the experiences that he
had had in the field of Sanitary Engineering. Some of his
talks appeared humorous to the audience but they were very
real problems in dealing with people that a sanitary engi-
neer must face. In his conclusion Air. Wisely stated that
Sanitary Engineering is a profession that: brings cleanliness
into this civilization, helps cities abide by the Golden Rule
to meet moral as well as legal obligations, and conserves
not destroys the natural resources loaned for use.
Mr. Klassan spoke on the "Plans for Supplying Sanitary
Engineers in War Time." The demand greatly exceeds
the suppl\' according to the speaker and the requirements and
age limits are going to ha\e to be cut in order to obtain
the number that will be needed for the progress of the war.
Mr. Kla.ssan illustrated his talk with slides of disasters in
Illinois.
The afternoon session of November 14, consisted of two
speeches: Dean M. L. Enger on "Airports" and Mr. Fullen-
wider of the State Highway Department on "The Effect of
the War on Highways."
According to Dean Enger the war has accelerated the
development of air transportation and the post war era
will see a very rapid change in the transportation of freight
and passengers. Many engineers and scientists will be
needed to design the necessary airports to carry all the
traffic that is anticipated.
Mr. Fidlenwider told the assembly that the only roads
being built in the state at this time are the necessary trunk
lines for military transportation. There is, however, a
great deal of maintenance work being done to preserve
the existing system until after the war. Priorities are caus-
ing the big problem in the field today. Recently specifica-
tion for highway bridges made a transition from all steel
construction to one of timber with steel connectors.
The members of the local chapter made every effort
to impress the visitors with the excellence of the engineering
department hei'e. How well they succeeded can be shown
by a story told by the president of the conference. He
told of a dream where he had gone to Heaven and while
on a tour of his new residence with Saint Peter he learned
that all the people of the \arious professions live in separate
comminn'ties according to their profession here. Suddenly
his guide directed him to remain quiet while going through
a village and to ask no questions. After passing the village
and being unable to control himself any longer he asked
Saint Peter what that last place was. Saint Peter answered,
"Those are the boys from Illinois, they think there isn't
anyone else up here."
Engineers— It's
Ch
ar \es Restaurs
GOOD FOOD
QUICK SERVICE
*
2021/2 S. Mathews — Urbana
nt
22
THE TECHNOGRAPH
BILLETS TO BULLETS FASTER!
BY reducing billets to slugs faster,
this recently perfected Airco ma-
chine gas cutting application speeds
shell production. The Airco cutting
torches — as many as ten can be
mounted in this new Billet Nicking Ma-
chine—make simultaneous cuts a frac-
tion of an inch into a billet, at a speed
of from 20" to 30" per minute. After
nicking, a sudden blow produces a
clean break.
This new Airco developed cutting
application reflects the ability of Air
Reduction's Research and Develop-
ment Engineers to quickly fulfill new
industrial needs. Thus, Air Reduction
customers are first to benefit from many
oxyacetylene applications now speed-
ing war production.
Even as they have revolutionized all-
out war production, so in the peace to
come these processes will show the
way to better products, machines and
structures at less cost.
To better acquaint you with the
many things that this modern produc-
tion tool does better we have published
"Airco in the News", a pictorial re-
view in book form. Write for a copy.
REDUCTION
c/eneraC yJ//u
'uxi:
60 EAST 42nd STREET, NEW YORK, N.Y.
/n Texas:
Mognolia-Airco Cos Products Co.
Genefol Offices: HOUSTON, TEXAS
OFFICES IN All PRINCIPAl CITIES
ANYTHING AND EVERYTHING FOR GAS WELDING OR CUTTING .%ND ARC WIELDING
DECEMBER, 1942 23
"s;^^*^
The Liberty Ship program is the biggest
shipbuilding project in history and every
Liberty Ship that goes into commission is
powered by B&W-designed boilers. B&W
is now building many of these boilers;
other manufacturers, working to B&W designs, are producing
the remainder.
Thus the skills and knowledge gained by B&W during
peace-time leadership in boiler manufacturing are now con-
contributed to the war-time needs of the nation. When Victory
is won, B&W will be able, better than ever before, to supply
those of you who enter the power industry with superior
steam generating equipment.
f^
The Maritime Victory flag and "M"
burgee now float proudly along-
side the Navy "E" at the Barberton
Works. Each is an award for "out-
standing achievement" and is "an
honor not lightly bestowed".
THE BABCOCK & WILCOX COMPANY • 85 LIBERTY STREET • NEW YORK. N. Y.
BABCOCK & WILCOX
TAU NU TAU
((jontinucd fro/ii Pnyc IS)
On December 8, the Bofons 40mni anti-aircraft gun was
ilenion.strated. The gun's various acconiplishnients were
enumerated, and its mechanism was thoroughly explained.
The annual T.N.T. dance will be held January 9, 194J
in the Illini Union. This dance will be sponsored jointly
by T.N.T. and C.A.C., and will be uniformal. There are
to be no corsages of any sort for the dance.
The final meeting of T.N.T. for the semester will be
January 12, 1943, with election of officers for the coming
\'ear.
NEW ANTI-AIRCRAFT GUN
Workmen, men and women alike, wear a bronze button
with an E on it around a certain Pontiac plant somewhere
in Michigan. Henry Klingler, the head of the company
wears one of these little bronze E buttons, too. He's proud
of it and is workmg hard, and overtime for the right to
wear it, for the right to fly that beautiful E pennant from
the flag staff of the factory. For that Navy E means "ex-
cellence," and denotes that this factory and these work-
men are doing a great job for their navy. The job they're
actually doing is helping to keep tlie deadly enemy dive
bombers flying high, keeping them from effective bombing,
anil shooting them out of the sky if they dare it. For
I'ontiac has made a record manufacturing the famous
( )erlikon 20 millimeter (that's a little better than a half
inch) antiaircraft cannon. This Oerlikon shoots like a
garden hose, spraying 450 shells a minute. That's almost
eight shells a second. And you just lay back in a cradle
and sight it like a shotgun or a garden hose. Eight deadly
half-inch shells a second, in one-two-thrce order. First
24
an explosive shell, then an armor piercing, and the third
a tracer. You can see how you're shooting with that dotted
line of tracer shells splitting the sky.
Now a dive bomber is well in the range of (ire from
an Oerlikon cannon for 1 7 seconds. That means that a
gunner can get in more than 100 shots — allowing for a
change of shell holder — during the time the dive bomber
is well in the range of his fire. And no bomber can take
that kind of rough treatment. Even a single explosive shell
through a wing would knock it off its fl\ing course and
spoil its bomb aim.
It's a marvelous little gun with quite a romantic history.
A German inventor sold his patent to a Swiss gun maker
who named the weapon after the little Swiss town of Oer-
likon, where the gun was made. At the fall of France, a
certain British naval commander assigned as an inspector
at the plant, grabbed up the plans and flew them out via
Roumania. From England the plans reached us.
Now it took the Swiss armament maker eleven and one-
half months to get this gun into production. In England
it took an armament firm nine and one-half months to
start turning out the gim. But Pontiac, without an\ previ-
ous experience in armament making, got into production in
exactly seven months, including getting the subcontractors
going.
But the swiftly moving American eflicienc\' didn't stop
with getting into production. All along the line, time
schedules were speeded up. It was an entirely new and
different method that American mass-production genius
pioneered here. It was a case of transforming "the whittle
and yodle school of Swiss manufacturing," where there was
plenty of time, to the quick, vibrant, highly efficient speed-
up of American industry. In the old methods, breech-block
castings weighing around 170 pounds, had to be bored,
worked, filed, and babied by hand. Today 240 separate
operations are performed by machines. And when the job
is over, that 170-pound casting conies out a beautiful breech-
block, weighing exactly 41 pounds.
When the government gave out the order, 10 fine
machines for boring gun barrels lay boxed on the docks
in New York, ready for shipment to France. Henry
Klingler grabbed these and set them up in his plant. Each
machine could bore out a solid gun barrel in two hours
and 16 minutes. That was pretty fast. But the brand new
boring machines today do a gun barrel in six minutes:
and the ten old machines ha\'e been replaced by two special
outfits, that don't even work all the time at that.
Now from the "whittle and yodle" European school of
manufacturing, to the mass production of the transformed
and transmigrated American motor industry, is a leap from
the past to the future. This beautifid Gerlikon killer of
enemy dive bombers, and protector of American ships and
American sailors, is like a Swiss watch. Yet it is now be-
ing made even more accurately under super-modern Ameri-
can mass-production methods.
From one end of America to the otlicr, this miracle
of the "change-over " is going on. You don't turn a faucet
or a crank, and have tanks or bombers or fast-firing cannon
roll off the same assembly lines that once turned out our
automobiles or tires or sewing machines. Most of the old
machines of industry must be scrapped and shoved aside
and special new machines built — new jigs, dyes, tools of
every kind. It's been a hard, slow and often discouraging
job. But America has done it, and the world has never
seen such a flow of war goods as this very day are poming
from thousands of factories and plants.
Within a very few months we will reach our peak
production. But there is no moment to lose. Destiny does -
not wait for her appointments. Anil we do have "a rendez-
vous with Destiny." Let's keep it.
THE TECHNOGRAPH
1
i
1
New Multicircuit Switch for
Aircraft Service
A new multicircuit switch which
opens, closes, or transfers as many as 20
circuits smiultaneously by means of a
two-position operating knob, has been
annoiHiced by the General Electric
Company for aircraft service.
1 he contact mechanisms used are
(j-E switchettes stacked in pairs. The
switchette is snap action, doublebreak in
construction, giving it a high current
rating. The switch is available with
from 8 to 20 switchettes, and in either
single-circuit or two-circuit form. A
shaft toggle switch insures positive
switch position.
The multicircuit switch meets speci-
fications set up by the U. S. Army Air
Forces for devices of this type. Weight
\aries from 3V:) ounces to 10-/-^ ounces,
depending upon the size selected.
New Relay in Line of Aircraft
Control Devices
A new four-pole relav, designated
CR2791-GLOOK, has been added to
the line of General Electric control
devices for aircraft applications. Fea-
tures of the new relay are lightweight,
permanence of contact position and as-
surance of operation under severe vibra-
tion conditions, and operation at high
altitudes at rated current.
The relay has a maximum continu-
ous current rating of 10 amperes at 12
or 24 volts d.c, and a maximum make
Seamless an*
Sue\ ^^^^^^^^
jna Car
THIS 102-PAGE CATALOG IS FREE. SEND
FOR IT, Contains official S. A. E. Standord Specifications;
Information on Cylinders, Flanges, Couplings, Pump Liners:
Up-to-date data on the Liquefler. Well illustrated. An im-
portant reference book to have in your possession.
HARRISBURG STEEL CORPORATIOH
HARRISBURG, PENNSYLVANIA
DECEMBER, 1942
25
Meet . . .
COLLEGE JOE
and His Slide Rule
A COMPENDIUM (get the word) for
engineers on all the short cuts and
slick tricks of the Slide Rule.
UNIVERSITY BOOK STORE
202 S. MATHEWS
Juniors . • .
it is Still Not to Late for You
to "Go Out" for an Activity!
Positions open for Juniors on the staff of
the ILLINOIS TECHNOCRAPH — by work-
ing only one year you may become eligible
for position of Senior Editor or Business
Manager.
Valuable Experience Offered in Busi-
ness Administration, Advertising,
Reporting, and Publishing
APPLY NOW!
Call
L. Byron Welsh, Editor PHONE 5128
Dean E. Madden, Bus. Mgr. PHONE 6-2106
TECHNOGRAPH OFFICE
213 Engineering Hall
S-5 |i. Ml. .Mdiida.v. Wt'dnt'Mla.v, I'Yidav
or break current rating of 50 amperes at 12 or 24 volts
(I.e. The normally open contacts have a tip travel of 3 64.
Coil wattage is 1.80. The relay weighs .281 pound.
Dimensions are: length, 21/0 in.,; width, 1 3 32 in.;
zht.
_'•> .ij
NEW SMALL MOTOR FOR
AIRCRAFT SERVICE
A new ^mall fractional-horsepower frame motor for
aircraft service has been added to the line of (Jeneral
Electric motors for specific aircraft applications. The
motor, designated RA-IO, is designed for use with control
and protective devices.
The RA-10 motor weighs only eight ounces, is 3 9 16 in.
long, l-">s in. in diameter, and includes a gear reduction to
a speed of approximately 125 rpm. The motor is also
available without gears, or with additional lightweight
gears to gi\e an output speed as low as 1 to 2 rpm.
^"^k^
TINY LIMIT SWITCH FOR
AIRCRAFT SERVICE
A nvw lightweight limit switch designed especially for
aircraft applications has been introduced by the General
Electric Company.
The contact mechanism used is the G-E switchette.
Snap action and double-break operation give the switch a
high current rating. The switch is designed to meet all
U. S. Army Air Forces stipulations. The plunger operates
with a 7/32 in. overtravel, which increases the number
of applications for which the switch can be used.
The aluminum housing is made dustproof by the use
of a gasketed cover. There is adequate space inside the
housing for easy wiring. The switch is available in three
contact arrangements: single-circuit, normally open or
normalh' closed ; and smgle-pole, double-throw.
Each form can be furnished with a contact air gap of
.010, .020, or .030 in. The switch weighs .13 lb.
I
26
-^ Buy U. S. Defense Bonds and Stamps -^
THE TECHNOGRAPH
AIR TRANSPORTATION
( (jontinued from Page 7 )
ami grades, for permissible heights of obstructions in the
vicinity of the field, for field lighting, radio and other
facilities. It is recommended that no field be selected which
cannot be enlarged to a square mile if future traffic should
demand. Light planes can take off and land safely on sod
runways ISOd feet long, but heavy transports require
pa\ed runways 45011, or more, feet in length. Future de-
\elopments in the airplane may make shorter runways
possible, but the present trend is to large, fast planes which
may require even greater runway lengths.
Engineers and scientists will be needed for the design,
construction, and operation of airports, flight strips, and
airwa\s, and for the design and manufacture of engines,
propellers, airplanes, instruments, and other equipment, and
for research and development. The business operations of
air lines will require accountants, lawyers, and other gradu-
ates. In order that the University may provide education
and research in air transportation it is recommended that
a Class 3 airport be constructed near the campus. Such
an airport would require 640 acres of land, three pa\ed
runwa\s each 4000 feet long and 150 feet \\Mde, field
lighting, hangars, shop, laboratory, and an administration
building.
CUTTERS FOR fVERV REQUIREMENT
OF TODAY'S VARIED NEEDS
TRIM T.AB FOR AIRPLANES WINS
Top award in the Transport Cjroup of the Fifth An-
nual Modern Plastics Competition sponsored by Modern
Plastics Magazine goes to the Glenn L. Martin Company,
Baltimore, Md. for laminated plastic airplane trim tabs
developed in conjunction with the Formica Insulation Com-
pany, Cincinnati, (^hio, and the Taylor Fibre Company,
Norristown, Pa.
The triin tabs developed by each of the collaborating
companies differ in size and detailed design and apph to
different airplanes. The basic purpose of the trim tabs is
to relieve the pilot of unnecessary forces on the normal
flight controls. The tabs are adjustable from the cockpit
and by varying their setting, relative to the surfaces to
which the\' attach, the pilot is able to balance the airplane
for various conditions of flight, such as, cruising, climbing,
or gliding. The controls leading to these tabs are non-
re\ersing in character and therefore the settings are con-
tinuously maintained until the pilot desires to change them.
If it were not for the trim tabs, the pilot would have to
hold the airplane in the desired condition of flight by con-
tinuously exerting appreciable forces on the control column
and rubber pedals, and this would soon become very tiring.
Designed for use on ailerons, elevators, and rudders,
these plastic tabs are to be used in place of metal or fabric
parts and combine valuable features of lightness and
strength. The laminated phenolic fabric base structure
weighs appreciably less than aluminum and on strength
tests has far exceeded specifications established for metallic
tabs. The resiliency of the laminated structure causes the
tab to keep its shape under stress where metal parts are
often permanently distorted. The smooth uninterrupted
surface of the plastic tab offers man\' advantages over a
metal tab having projecting rivet heads or overlapping
seams. Moisture does not affect the material and it is not
subject to corrosion.
The flat longitudinal strengthening bulkhead inside the
tab increases very greatly the rigidity of the exterior sur-
faces. This bulkhead also provides an ideal attachment
and supporting surface for the hinges, control horns and
other similar parts. The interior bulkhead is made integral
with the exterior part of the tab so that a homogeneous
structure of great strength is produced.
((Jontini/ed on Page 30)
DECEMBER, 1942
BROWN & SHARPE
CUTTERS
^p^tL TOOLS^
-^Jf'^^^izr
TO OUR VAST WAR EFFORT
• Efficient small tools, such as "Greenfield" has
been manufacturing for more than 70 years, are
essential to America's armament program.
"G.T. D. Greenfield" Taps, Dies, Twist Drills,
Reamers and Gages are helping to build planes
and tanks, ships and guns on a thousand
"production fronts."
America's great metal working industry has
learned by long, practical experience that the
"G.T. D. Greenfield" trade mark means utmost
reliability and accuracy in these vital tools.
GREENFIELD TAP AND DIE CORPORATION
GREENFIELD, MASS., U. S. A.
'fl^GREENFJELD
JAPS- OlIS • OAC£S • IWISTDWLtJ • UAMUS • SOtEWftAJES
27
Synthetic Rubber — New Major Industry
((Jontinin (1 from l^ayc 13)
could be and will be detennineii by extensive experience.
However, the situation at present is controlled by the
necessity for an adequate solution quickly, not in achieving
the ideal. Even so it is likely that inner tubes, tire carcass,
sidewalls, and tread will be made of different synthetic
rubbers, either alone or in combination with natural rubber.
Furthermore, this practice probably will continue even when
plantation ri[bber becomes available again because a superior
tire will result from making best use of the advantages of
both natural rubber and each of the synthetics.
As to elasticity and rebound, natural rubber is still king.
The stretchability of some synthetics closely approaches,
at certain temperatures, that of natural rubber, but none
are quite as good under all conditions. Natural rubber is
also superior in a few other important respects. It is softer
than synthetic rubber, and hence is easier to process or
work in rubber mills. Rubber is more resilient than nearly
all of the synthetics. This means it has low energy ab-
sorption, or hysteresis, and consequently does not build
up temperature on repeated compression and extension. Low
energy absorption is not always an advantage, however.
For vibration absorption, as for engine mountings, this
quality of natural rubber may be a distinct disadvantage.
Lastly, rubber is more resistant to stiffening at low tempera-
tures than most synthetic rubbers, but improvement of
synthetic rubbers in this respect can be expected.
Natural rubber, properly compounded with carbon
black, has good tensile strength, generally given as from
2400 to 4500 pounds per square inch. Some synthetic
rubbers equal it, but none are markedly better at normal
temperatures. However, synthetic rubber, almost without
exception, retain their initial strengths under conditions of
sunlight, ozone, chemicals, heat, etc., far better than does
rubber.
Abrasion resistance is of particular importance in tires.
Li this respect several synthetics are as good, and Bvma S
and Perbunan are appreciably better than natural rubber.
It is in resistance to sunlight, ozone, chemicals, oils, etc.,
that the real superiorities of synthetic rubber appear. Thi-
okol, neoprene, Perbunan, Koroseal, and others are highly
oil resistant and have already largely replaced natural rubber
in hose for oils and gasolines. They are also used in printing
rolls and engraving plates. Koroseal makes superior seals,
gaskets, and diaphragms for oil pumps. Oil-resisting gloves
are made of neoprene. Thiokol, neoprene ,and Koroseal
are outstandingly resistant to sunlight and ozone, both of
which shorten the life of natural rubber. They are ac-
cordingly used in many airplane parts such as de-icers,
which are subject to direct sunlight. (las-cell fabrics of
balloons and airships are coated with neoprene and Thiokol,
which, in addition to their resistance to sunlight, are far
less permeable to gases than is natural rubber. Some
synthetics are as much as 25 times more impervious to
gases than rubber, so that inner tubes made of them would
hold air indefiniteh. Synthetics, neoprene and Koroseal
in particular, are being adapted extensively for insulated
wire. This is not because of electrical superiority, as some
are slightly inferior, but because of their better resistance
to burning and to deterioration by ozone. The dielectric
constant of the Buna rubbers, except Perbiman, is about
the same of slightly lower than natural rubber, but the
others are higher. The power factor of Vistanex is lower
than for rubber; Rvma S about the same; and Thiokol
and neoprene, higher. The conductivities of all synthetics,
except V^istanex and Koroseal, have higher dielectric
strengths than natural rubber, while the strengths of
Thiokol and neoprene are slightly less.
The point is, rubber is an engineering material ha\ ing
many properties; not elasticity alone. In synthetics we have
a group of materials of specialized, superior properties,
that can compete with tree-grown rubber for many u.ses.
They were beginning to do so before the war, even with
a three- or four-to-one price handicap. To what extent
they will continue to supplant natural rubber when free
trade is resumed depends on (a) the cost of plantation
rubber, (b) the costs of synthetics when produced on a
high-production basis with a background of technical ex-
perience and (c) the improvements that will undoubtedh
be made in synthetic rubber.
Tremendous amounts of steam are required in the
\arious processes involved in the manufacture of raw ma-
terials— butaduene and styrene — for Buna S rubber. In
fact, the steam for a single 50.000-ton annual capacit\'
butadiene plant, if supplied at about 800 pounds to non-
condensing power turbines exhausting at 150 pounds, will
produce about 40,000 kw in electrical energy, only about
one-half of which is required by the electrical equipment
in the plant.
The synthetic rubber plants are installing turbo-gener-
ators to reco\er this by-product power. These turbo-gener-
ators are tied in with existing utility s\stenis, providing
a back-up service to give to the operation of the synthetic
rubber plant a maximum of reliability.
The main turbines in these butadiene and styrene plants
will receive steam from 750- to 800-pound boilers. They
will exhaust at from 150 to 190 pounds for process re-
quirements and to mechanical-drive turbines, which in turn
provide 15-pound process steam. Steam will also be bled
from these electric-power turbines at 450 pounds, which
may be supplemented by steam from 450-pound boilers, to
supply mechanical-drive turbines and high-pressure boilers,
high-pressure power-generation bleeder turbines, and me-
chanical-drive tiu'bines gi\e a flexible system by which
efficient heat balances can be maintained for all the process
work.
The rubber mills in which the raw s\nthetic rubber
will be proce.ssed into hnished articles will not require
fundamental changes in electrical equipment. Because
synthetic rubber is stiffer than natural rubber, the rubber-
working machinery will require more horsepower per ton
produced.
The rubber industry is old and well established, (iieat
improvements have been made in processing natural rubber,
as those who drove a car 25 years ago can testify. Synthetic
rubber is new. Much remains to be learned about the best
methods of handling and compounding the types alread\
known, and new types will undoubtedly be discovered.
The possibilities are almost limitless; already over ftODO
co-polymers with butadiene have been tried. New synthetic
rubber, improved synthetic rubbers are sin'e to appear.
Come the peace and whatever will then constitute
normal times, the engineer will have at his command a
large family of rubber-like materials, each with its special
merits, which can be used along with natural rubber to
produce better tires, tubes, belts, gloves, hose, vibration
absorbers, electric insulation, anil literally thousands of
other necessities. The synthetic-rubber industry is here,
and it is here to sta\'.
28
THE TECHNOGRAPH
FOR VICTORY
DEATH CAR...
Only a child's toy on an unlighted stairway. Yet as lethal
as a speeding truck for killing or crippling. For causing
heartbreak and tragedy in someone's home.
Accidents ... in the home ... on the highways ... in
factories and offices . . . cost this nation 102,500 lives last
year. This tragic toll, preventable to a great extent, was
augmented by the permanent disabling of 350,000 other
people . . . by 9,000,000 lesser casualties.
Production-wise, America's war effort lost heavily. In
all, 480 million man days were lost forever. Enough to
have built a total of 20 battleships, 100 destroyers, 9.000
bombers, and 40,000 tanks! Money-wise, the loss was
almost 4 billion dollars!
^ here did these accidents happen? Two-thirds of
them happened outside of industry. In the home, where
workers take chances they would not dream of taking on
the job. They happened in darkened hallways ... in batli
tubs ... in garages and basements. They happened in
industry where someone gambled with safety.
No matter what you do, your life is precious to this na-
tion. Don't take chances with it. Guard it for America . . .
at dav . . . and at night. Figlit carelessness, the Master Sabo-
teur ! Join the anti-accident crusade ! Help save a life !
The perfection of the famous " pA-eready" fresh dated
flashlight battery called for coordination between
various Units of Union Carbide and Carbon Corpora-
tion. The exact grade of graphite necessary for the
"mix" nas developed by the Acheson Graphite Cor-
poration. Special alloy for protecting molds and ma-
chinery leas produced by the Ilaynes Stellite Com-
pany,and Carbide and Carbon Chemicals Corporation
provided a specially prepared paint made of "f iny-
lite" resins for the spun metal cap.
"EIEREADY" FLASHLIGHTS AND BATTERIES
NATIONAL CARBON COMPANY, INC.
30 East 42nd Street • New York, N. Y.
Unit of Union Carbide and Carbon Corporation
mi
The words ''Eveready" and "Vinylite" are registered trade-marks.
Plastics Vital to War and Industry
Not only are plastic parts ust-tl in the uianutacture of
vital war products but they are also better than metal for
some heavy-duty applications in steel mills, Dr. Ci. Frank
D'Alelio, head of the (jcneral Electric plastics laboratory
at Pittsfield, Massachusetts, declared in a (General Electric
S:ience Forum address here.
For military use there are plastic helmet liners, plastic
parts in every gas mask, and plastic bayonet hanillcs, accord-
ing to Dr. D'Alelio. whose company is the largest molder of
plastics in the industry. He said that the average battleship
has more than a thousand different plastic parts on it, and
each tank and each airplane contains hundreds of plastic
parts. Mortar shells have plastic fuse caps, and bombers
have plastic noses. Training planes, landing barges, torpedo
boats and invasion gliders are made of plastic-bonded
plywood.
Plastics are foLuul in superchaiger manufacture, ni gun
control mechanisms, in radio antenna housings. Firing pins
of anti-aircraft shells are made of plastics. There are plastic
detonators on torpedoes.
Dr. D'Alelio also mentioned that man\- of our new ves-
sels will have plastic bearings on their drive shafts, because
plastic bearings wear longer and can take tougher piniish-
ment than can any other bearing.
"The development of the plastics industry in the last
few years, frankly, has been astonishing," Dr. D'Alelio
pointed out. "Plastics had long been considered a 'future'
even by those most intimately associated with it. Yet,
before our very eyes, and under the dynamic compulsion of
war, plastics suddenh' walked the stage of the present in a
major role.
"The military applications of plastics merely prove that
plastics can no longer be thought of as an industry devoted
merely to making gadgets," the plastics chemist continued.
"Our chemists have produced plastics that are crackproof
and shatterproof, that are strong and tough ; that can do
jobs other materials cannot do as well. In a word, plastics
are no longer substitutes for metal.
"Plastics today can stand on their own feet, because the\'
can do certain tasks better than any other material.
"For instance, there are heavy-duty bearing applications
in iron and steel mills \\here plastics outlast and outperform
metal.
"Rayon manufacturers use plastic rayon-spinning
buckets. Why? Because these buckets spin at 10, ()()() revolu-
tions per minute, are in constant contact with acid and salt
solutions, and must operate every hour of the year. Xo
other material can equal the performance of plastics for
these spinning buckets, which ha\e an average life of
41^ years.
"For high-frequency radio de\ices, certain parts must
be made of plastics — no other material can give the required
performance," Dr. D'Alelio added. "The same is true of
hundreds of electrical applications. "
Plastics are not one material, according to Dr. D'Alelio.
'Many persons believe that cosmetics cases, bomber
noses, and bearings for warships are all made of one and
the same plastic, " he asserted. "To appreciate fully the im-
portance of plastics and the significance they have in the
war of today, we must firmly grasp that the term 'plastics'
refers to a whole family of materials. There are actually
thousands of them known. Probably a little more than a
tenth of this number ha\e wide industrial use.
"Some of these plastics are opaque, others are trans-
parent, some are suitable for use in the freezing tempera-
tures of the Arctic. One type will resist acids, another will
stand the abuse that strong alkalies, like postash, can give it.
Certain classes will not burn ; others will withstand the
deteriorating effects of high octane aviation gasoline. Some
can be spun into fibers, and others drawn into either flex-
ible or rigid tubing to replace copper and other valuable
metals.
"The new synthetic rubbers we hear so much about
belong to the family of plastics. Besides the man\' plastic
materials we have toda>', we are constantly discovering new
ones in the laboratory."
The wonderful wartime developments in the plastics
industr\' indicate that after the war we will find plastics of
much greater importance in our ever\day life, said Dr.
D'Alelio. He predicts that houses will ha\e a great deal
of construction embodying plastics, and that our very cloth-
ing will be made of plastic materials.
NAMES IN THE NEWS
((Ujiiliiiiu il frrjiii Pa//r 15)
Council and is a mechanical engineer with a respectable
3.84 scholastic average.
Tom is quite interested in aeronautical engineering. He
thinks the one thing lacking at this University is a good
course in aerodynamics and aeronautical engineering. His
ambition is to be an aircraft designer. He has a couple
of new ideas that he would like to try, one of them being
an inline air-cooled airplane engine.
Naturally, Tom has enjoyed his military work the
most during his four years at Illinois. At the present, he
is busy trying to get the new Honor System installed for
members of the advanced ROTC. It will be a system
similar to the one at West Point, and Tom thinks the
cadets will like it very much. It will make the cadets more
conscious of the trust and authority' that they carry.
Hailing from Park Ridge, Illinois, Tom is engaged to
a certain little co-ed on campus. He thinks his four years
at Illinois have been a grand experience. He says, "If you
don't think before you get here, you will afterwards."
30
TRIM T.AB FOR AIRPLANES WINS
(C.'tntiiiucd from Page 27 )
The use of plastics eliminates many operations formerly
necessary when metal was employed. For instance, the
outer skin and longitudinal interior support are fabricated
in one piece by a single application of heat and externally
applied pressure. Formerly, it was necessary to cut the
metal, bend it to form and hold it together by rivets.
Tests prove that the laminated tab possesses a greater
resistance to buckling than metal and 25 per cent to 35
per cent more resistance to bending. These tabs have with-
stood twice the required hours on the vibration tests as
compared to a metal piece of similar outside dimensions.
Laminated plastic tabs are valuable in time of war,
not only for their lightness and strength, but also for the
fact that they may be readily manufactured in mass produc-
tion by concerns who are not normally burdened with war
orders.
Formal announcement of all awarils for entries in the
Competition was made in the October issue of Modern
Plastics magazine, followed b\- a Presentation Dinner at
the Waldorf-.Astcuia Hotel, Xew York City, on Oc-
tober l^tli.
THE TECHNOGR.APH
Get Ready Today
FOR THE ENGINEERING TASKS
OF TOMORROW . . . LEARN TO
KNOW YOUR BEARINGS . . .
The thousands of experienced engineers who are doing so
much to help win victory were students once, and no doubt
often wondered what they would do after graduation — just as
you probably do now.
But they didn't permit thoughts of the future to interfere with
the present. They prepared for whatever might be ahead. Among
other things they learned to know their hearings — knowledge
that has proved to be one of their most useful engineering assets.
You'll find it one of yours, too.
After world-wide destruction must come world-wide reconstruc-
tion; Timken Tapered Roller Bearings will play as important
a part in the new machines of peace as they are doing in the
machines of war.
If you have not done so already, begin now to acquire a thorough
understanding of the design and application of the Timken
Bearing. Our engineers — bearing specialists of many years' stand-
ing— will be glad to help you.
THE TIMKEN
COMPANY,
ROLLER BEARING
CANTON, OHIO
TIMKEN
TR*DE-M*B
REG U. S. PAT OFF
TAPiRED ROLLER BEARIHGS
Manufacturers of Timken Tapered Roller Bearings for automobiles, motor
trucks, railroad cars and locomotives and all kinds of industrial machin-
ery; Timken Alloy Steels and Carbon and Alloy Seamless Tubing; and
Timken Rock Bits.
DECEMBER, 1942
31
^'BCamJIfUs /Vews
THE HOME GUARD
A DEVICE which can be installed in the home
-^ ^ to give both audible and visible warning of
air raids has been developed by J. L. Woodworth
(U. of Idaho, '24) in the G-E Carrier Current
Laboratory.
Designed to operate on carrier current systems,
the new gadget makes it possible to contact air
raid wardens and civilian defense workers with-
out increasing the load on telephone lines.
When the air raid signal is sent from the
transmitter at the power station, the home
warning device (which resembles an ordinary
house meter) begins to buzz.
After it has thus called attention to itself, rhe
device lights up, and on its dial will appear a
colored signal — yellow for preliminary caution,
blue for advance caution, red for air raid, or
white for all clear — that corresponds to the
signal sent from headquarters.
»*
T
VEE" ICWELS
HE General Electric Company has developed
a method of fusing a special type of glass
and forming a miniature jewel. How it's done is a
military secret, but the jewels are made on a mass-
production basis.
The jewels, called "Vee" jewels (not V for
Victory, but "Vee" for the ^'-shaped depression
in which a cone-shaped steel pivot rotates), are
in great demand for use in the indicating instru-
ments that measure the flow of electricity in war-
time fighting and industrial control equipment.
The moving parts of these instruments are ot
watch size and delicacy, each requiring two Vee-
shaped jewels about the size of the head of a pin.
The G-E "gem" has been developed as a sub-
stitute for the "Vee" jewels made from sapphires
formerly supplied by Swiss craftsmen.
YOUR SMOKE iS SHOWING
A TRAIL of smoke often leads enemy sub-
^ -^ marines to their intended victims, but an
electronic tube might help to give the subs the
slip by instantly warning the ship's fireman when
smoke is coming from the vessel's stack.
General Electric has already put the phototube,
most versatile of the electronic tubes, to work in
industrial plants to warn of smoking stacks and to
save fuel. W. C. White (Columbia, '12), director of
the G-E electronics laboratory, thinks a similar
arrangement might be used in ship stacks.
A beam of light, thrown across the smoke
column in the chimney, shines on the tube. When
the smoke gets too thick, the light is blocked and
the phototube works a relay which sounds a
warning for the fireman.
GENERAL m ELECTRIC
32
THE TEGHNOGRAPH
i
»
-jii-j:
THE LIBRARY OF THE
I FEB 1 9 1945
JiQRl^yary
1943
NEW FURNACE
CASE FOR WELDING
TAU BETA PI THEME
GUN MOUNTS for NAVY
NAMES IN THE NEWS
OUR SOCIETIES
TECHNOCRACKED
lished 1885
Member E.C.M.A,
99MI pure
isn't pure enough!
APPROXIMATELY 30 bilHon kilowatt-
hours of electricity will be consumed
to produce all of the aluminum and mag-
nesium we shall need for warplanes and
other uses during 1943.
And every kilowatt of this vast amount
of power must be converted from A.C. to
DC. before it can be used in the pro-
duction of these metals.
Most of this conversion will be done
l)y the Ignitron . . . a new and more effi-
cient mercury rectifier that is a direct
result of Westinghouse "know how" in
electronics research.
The vital factor in the efficiency of ttie
Westinghouse Ignitron is the extreme
purity of its electrodes. The graphite
anode must be 99.99% free of certain
impurities . . . the mercury cathode,
99.999% free of other impurities!
If certain impurities in the mercury
increase 1/lOOOth of one per cent . . .
or in the graphite, 1/lOOth of one per
cent . . . the proper operation of Ignitron
will be affected.
Few chemists have the skill, knowl-
edge, and special equipment to solve
such a problem of almost absolute chem-
ical purity. For this reason. Dr. E.
Bruce Ashcraft . . . micro-chemistry
expert of the Westinghouse Research
Laboratories . . . was assigned to the job.
Dr. Ashcraft lives in a Lilliputian
w(jrld of chemical analysis. Tiny test
tubes, doll's-size beakers and retorts,
polarizing mieroscoix's, spectrographs,
a balance that measures the weight of a
viillionth of a gram . . . these are the
keys he employs to unlock the invisible
world of matter.
J]'ith the help of micro-chemintrji. Dr.
Asia-raft has made possible the control of
the extraordinary purity of all graphite
and mercury used as electrodes in Ignitrons.
And now, electronics at work are bring-
ing victory closer every day . . . for
Ignitrons with a rated capacity of more
than 3,000,000 kw are turning out the
thousands of tons of aluminum and
magnesium upon which our Arsenal of
Democracy depends !
We salute Dk. xVshcraft and the
other thousands of scientists who are
working for victory in research labora-
tories all over America.
We also salute the scientists of to-
morrow . . . the engineering stutlents
now in college who will be called upon
to rebuild a war-torn world.
Westinghouse Electric & IManufactur-
ing Company, Pittsburgh, Pennsylvania.
TOM THUMB CHEMISTRY . . . Dr. E. Bruce
Ashcraft examines a specimen weighing
less than a microgram . . . approximately
1, jOth the size of a grain of ordinary
table salt. Dr. Ashcraft received liis B.S.
at Texas A&JM, and his Ph.D. at Cornell
University in 1937.
Westinghouse
PLANTS IN 25 CITI ES — O FFICES EVERYWHERE
THE TECHNOGRAPH
JANUARY • 1943
This Issue . . .
Should All Engineers Be in Uniform? 7
H.v Sol David I.aiks
Greater Comfort for the Forgotton Man 8
By .1. K. I'Vllows, Assistant ProfVsscir in Mechaniriil KnuinccriiiK
The Case for Welding 10
15} William (i. Murphy
Names in the News 12
|{y William K. Schmitz and Lee Sullivan
Plywood has Many War Uses 14
Gun Mounts lor the Navy 16
Our Societies 18
Hy Kyriin liohiiiscin
Technocracked 22
Hy Paul Salerno
THE TECHNOGRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salfrno Assistant Editor
Lee Sullivan Photographer
SENIOR EDITORIAL STAFF
Walter J. Gailus. Steven Yurenka. John L. Colp
EDITORIAL ASSISTANTS
William R. SLlimitz, Byron M. Robinson. Don Hallberg.
Jim Murray. Euaene Bixby, William Rychel, Charles E.
Yale. Jack Steele. Herb Newmark
Dean E. Madden Business Manager
William Belch Circulation Manager
Alex Green Subscription Manager
BUSINESS STAFF
David Causey. Byron Krulevitch, Don Deno, John
Henton. Bob Rouse. William Lurvey. James Lyle,
James A. Chapman
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas Stale Engineer, Marquette Engineer. Michigan Technic,
Minnesota Techno-Log, Missouri Shamroclc. Nebraska Blue Print, New
York University Quadrangle, North Dakota Engineer. North Dakota
State Engineer, Ohio State Engineer. Oklahoma State Engineer, Oregon
State Technical Record. Pennsylvania Triangle, Purdue Engineer. Rose
Technic, Tech Engineering News, Villanova Engineer, Wayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, Noveinber. Decem-
ber. January. February. March, April, and May) by The Illini Publish-
ing Company, Entered as second class matter, October 30, 1921, at
the post office of Urbana, Illinois. Office 213 Engineering Hall,
Crbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
Frontispiece . . .
The spinning of this 30-ton wheel soon
will rotate the propellor and dri\e one of
the United States Maritime Coniniission's
new 21,000-ton oil tankers. Standing Li
feet high, the wheel is the rotor or rotating
part of a 6,600-horsepower motor being
btiilt by the Westinghoiise Electric and
Manufacturing Compaiu'. The workman
in the foreground is polishing the jomiial
of the rotor's shaft, while the other man
inspects the insidation of the stationary
part of the motor. Westinghoiise already
has built 12 of these motors for the Sun
Shipbuilding and Dry Dock Company and
is now constructing 28 more. ((Jut ('uiir-
tesy If estiiu/hiiiise).
Cover . . .
Men getting instructions on halyard
flags at the U. S. Navy Signal School here
at the university. The man in the left fore-
ground is sending blinker. (Official U.S.
Navy Photo).
^
SHOULD ALL ENGINEERS
BE IN UNIFORM?
By SOL DAVID LARKS '43
This theme was chosen as the best written by the pledges of
Tau Beta Pi, Alpha of Illinois, as part of their fall initiation.
This theme will compete with others from all over the country
for national honors.
With the shortage of technically trained manpower
already acute, a contribution toward more effective use
of the existing engineering cadre can be made by putting
every engineer in uniform. At the present moment, the
most efficient use of the nation's engineering manpower
is not being made. There do not exist, as yet, the organiza-
tional guarantees that the right man will be in the right
place, in spite of the demands of present-day war.
Under the conditions of modern warfare, there is very
little demarcation between the home front of production
and the war front. A few hundreti years ago, it was per-
haps possible for the small mercenary army of those days
to go off to war with relatively little effect on or relation
with the economy of the home population. By contrast, the
mechanized army of today demands the closest integration
with industrial production. A breakdown of industrial pro-
duction would mean catastrophe just as surely as would
a break-through at the front. Appraising the needs of both
battle and home fronts, it is clear that both need trained
manpower — both need engineers.
Now let the question be put in this way: from the point
of view of contribution to the war effort, how much dif-
ference is there between the engineer in a factory who helps
to increase the production of machine guns and the engineer
in uniform who aids in rapidly transporting these machine
guns at the front? Clearly there is very little difference, if
any. Then there should be no difference between them in
the eyes of a nation mobilized for war. Further, it should
be equally clear that, for maximum effectiveness, every
engineer should be at the post where he can contribute the
most. If the best communication engineers are needed at
the front, that is where they should be assigned. If the best
mechanical engineers are needed in the factories, then that
is where they should be assigned. But is this the way this
problem is being solved? Let us look into it a bit.
How is the problem being solved now? The answer
is complex. Some engineers, noting the appeal of the armed
forces for technicians with their specific training, have
voluntarily entered, by commission or enlistment. (Others,
even with the knowledge that they would not work in
the field for which they had been trained, have nevertheless,
from high patriotic motives, joined the Army, (^n the other
hand, thousands of young engineers of unquestioned patrio-
tism, are entering industry because of a strong and under-
standable desire to acquire industrial experience at once.
Yet, going into factories at this time, as young men of
military age, they necessarily mu.st request draft deferment.
They know that they must face growing questioning looks
and glances as the war proceeds, and growing social criticism,
both during and after the war.
Older engineers, in the majority, being already rooted
in industry for years, feel for the most part that they are
making their maximum contribution right where the>' are.
Some engineers have been drafted, and are now doing work
which less trained people could do. Again, some engineers
are teaching, on a level such that many people with much
less technical training, including women, could easily re-
place them. Thus far, not enough has been done to examine
this problem, to determine definitely whether each engineer
is now serving at the post where he is most needed. In pass-
ing, it might also be noted that the competition which has
existed between sections of the armed forces for engineers,
as well as the competition between the armed services and
industrw is inefficient.
How should the problem be solved ? In order to
strengthen the nation's war effort, it is proposed here that
every graduate engineer be commissioned in the .Armed
Forces. Steps in this direction should be initiated for student
engineers in their senior year. Allocation of engineers be-
tween the various subdivisions of the Armed Forces, and
between the Armed Forces and industry, should be made
by a joint board which should include representatives of
the armed services, the War Manpower Commission, and
the professional engineering societies.
Since every engineer, under such a program, will be in
um'form and imder assignment, there should exist a greater
tendency and possibility to put the right men in the right
place. Because it will be immediately clear to all that every
engineer will be assigned to the place where he is most
needed, there will be no criticism of the engineer in industry.
In addition, the inefficient competition which exists between
the armed services themselves for engineers, as well as
between the armed services and industry, will be greatly
reduced. Flaws there will be, undoubtedly, but such a
broad decision will be a step in the right direction — a step
which will mean more efficient use of that critical com-
modity, the technically trained manpower of the nation.
JANUARY, 1943
GREATER COMFORT FOR THE
FORGOTTEN MAN
By J. R. FELLOWS
Assistant Prajcssor in Mechanical Engineerinsi
MoiiiTii, rheiiiiostatically-coiitrollcd heating systems in
wliicli fuels of different types are fired by intricate me-
chanical devices, when properly designed, are capable of
maintaining the temperature in all parts of the rooms
they heat wn'thin one degree of the desired temperature.
Until the production of all non-essential equipment was
stopped b\' our country's entr>' into the present world con-
flict, these miraculous products of engineering skill and
ingenuity were available in a number of competing types
to any one who could spare the cash to cover the cost of
an installation which graded upward from around $500.
Unfortunately the great majority of ovn- citizens are
caught in the lower and middle income brackets and can-
not afford the luxury of automatic heat. This large group
which has been referred to as the "forgotten man" has
indeed been forgotten by the heating engineer. With few
exceptions, the hand fired stoves of today are fundamentally
identical with the stoves used during the childhood of
those of us who were born "thirty years too soon."
Most householders who use hand fired furnaces of one
type or another, use them instead of automatic heating
systems because their income will not cover all the things
desired by themselves and their families. They prefer to hold
the cost of heating to a minimum so that they will have more
to spend on food, clothing and entertainment. Since bitumi-
nous coal is the lowest priced fuel throughout the greater
part of the country, it is the logical choice for the majority
of householders who heat their homes with hand fired
furnaces.
Though many of the younger generation have been
privileged to live in comfortably heated homes since birth,
there are few of mature age who have not at some time
experienced the alternate "searing overheat" and the "un-
comfortable chili" of the average home that is heated by
a hand fired furnace burning "soft" coal. The above
mentioned performance characteristics of the hand fired
coal furnace, together with the frequent necessity for re-
kindling the fire and occasional explosions makes winter
the dreaded season in the average home of the worker
whose income is in one of the lower brackets.
A technical analysis of the process of burning bituminous
coal in the conventional hand fired furnace soon discloses
that furnaces of this type are not properly designed for this
fuel. When a charge of coal is placed in a conventional
furnace in the conventional manner as shown in Figure 1,
either overheating or wasteful operation is inevitable. The
coals from the previous charge soon heat the fresh coal,
and the volatile matter which may contain nearly one-half
of the entire heating value of the charge is converted to
a gaseous state. If the overfire air ports in the firing door
are adjusted to supply sufficient air for the combustion of
the gases as they are released and the bed of coals is hot
enough to produce Hamcs, the greater part of the volatile
matter is burned within thirty minutes after firing and the
house becomes badly overheated. If the overfire air ports
do not supply enough secondary air to bm'n the gases com-
pletely, the hydrocarbon molecules break up into hydrogen
and carbon and the carbon issues from the chimney as a
black smoke and settles as a mantle over roofs, walls, walks
8
and porches. It is impractical to pro\ide sufficient secondary
air to completely burn all the gases liberated during the
first half hour after firing because the damper adjustment
required for this period would provide far too much air
throughout the remainder of the cycle and this excess air
would carry more heat out of the chimney than would
be saved by burning the gases completely. If the coals on
which the fresh fuel is placed are not hot enough to ignite
some of the gases and cause a flame, the heat that would
be liberated by the combustion of the gases is not released
and the gases pass out of the chimney unburned to pollute
the atmosphere of the neighborhood.
A study of the hand fired furnace \\hich was made in
the .Mechanical Engineering Laboratory b\' Professor A.
P. Kratz, Mr. J. C. Miles and the author with some sug-
gestions by Professor P. E. Mohn has evolved a new de-
sign adapted to the burning of high volatile bituminous
coal. A longitudinal vertical section of the furnace is shown
in schematic form in Figure 2. The front portion of
the furnace is used for the first stage of the combustion
process, namely the coking of the coal in whicli the volatile
Ki^iMi- I. Srrtionjl view sliowiii;; tile fuel lied of a cdh-
tional warm air fmiiact' after placiiiK a eliarse of fresh eoal.
matter is gradually coiuerted to the gaseous state by heating
the charge from the edge. The rear portion of the furnace
is provided with a conventional grate in the conventional
position and is used for the second stage of the combustion
process, namely the burning of the fixed carbon contained
in the coke. The Hoor of the coking chamber is sloped
THE TECHNOGR.APH
at an angle of approximately 45 degrees to make it eas\
for the householder to push the hot coals or coke from
the previous charge into the coke burning chamber at the
back of the furnace before placing a charge of fresh coal
at the front. The door is also placed at an angle to make
it easy to fill the coking chamber from a coal scuttle.
Figure 2 shows the furnace in a freshly charged con-
dition with the coke burning chamber filled with coke and
a charge of fresh coal in the coking chamber. Since only
the edge of the charge is heated by the hot coals, the
I'isure '1. Seetional view showing tlie fuel bed of the new
eniolieless furnaee after phtring a iharge of fresli coal.
volatile matter is not converted to the gaseous state as
rapidly as in the conventional furnace. It has been found
by experience that a period of from three to six hours is
required for the complete coking of a charge of fresh coal
instead of one-half hour as in the conventional furnace. He-
cause there is no period in the cycle when the volatile
matter is converted to gas at an excessive rate, it is possible
to adjust the secondary air ports to supply sufficient sec-
ondary air for the complete combustion of the gases com-
ing out of the fresh coal during the coking period without
supplying an excessive amount during the rest of the
cycle. The baffle wall at the rear edge of the coking
chamber ser\es the double purpose of mixing the secondary
air with the gases as they come out of the coal, and direct-
ing the mixture over the incandescent surface of the burning
coke where the ignition of the mixture is accomplished.
The hydrocarbon gases from the coal are completely burned
to carbon dioxide and water vapor in the small combustion
chamber directly above the coke burning chamber and the
products of combustion are conducted through a two pass
heat exchanger before being released to the chimney.
A crude experimental model was designed and tested
with Franklin County, Illinois coal during the summer
of 1939. The experimental fuinace was later tested with
eight different types of high volatile bituminous coal be-
sides anthracite coal, coke, and wood during the winter
of 1939 and '40. The tests clearly indicated the superiority
of the design over the conventional updraft furnace for
the burning of bituminous coal and an application for a
patent was made on March 6, 1940. I'nited States Patent
Number 2,295,781 was granted to j. R. Fellows and
J. C. Miles on September 15, 1942 and immediately as-
signed to the Universit\' of Illinois Foiuidation. The
design principle covered by the Patent is applicable to all
types of hand fired coal burning appliances such as stoves,
furnaces, boilers and water heaters.
The Majestic Company of Huntington, Indiana, has
agreed to pioneer a small furnace embodying the design
principle covered by the patent and have been granted sole
manufacturing rights for this one application of the principle
in the States of Illinois, Indiana, Ohio and Michigan.
The engineers of the Majestic Company ha\e col-
laborated with the aforementioned members of the Lni\er-
sity of Illinois Engineering Department in the design of
a small unit suitable with slight modification of the casing
for use as a forced circulation warm air furnace, a gravity
circulated warm air furnace or a circulating heating stove.
The University has purchased the first unit manufactured
by the Majestic Company and it is now installed in the
Mechanical Engineering Laboratory where it will be used
for further tests and studies. Figure 3 shows the unit,
((Jontini/ctl on Piitjc 20)
I'igini' :{. I»h<>to;;ra|ili of tile fir>( coiiiiuercial unit which is
installed in the nieehanical engineering laiioratory.
JANUARY, 1943
The Case for Welding
By WILLIAM G. MURPHY, C. E. '43
The War Production l?oai(l has oiilcred that every
possible saving be made in steel construction tor the dura-
tion. Thinking engineers realize that this saving must not
be made at the cost of strength in the structure, nor is it
practical to use temporary materials ni buildings that are
to be used permanently.
Representatives of each type of construction have pre-
sented their case to construction engineers. Welded con-
struction gives a saving in steel and doesn't sacrifice an\'
strength since it eliminates the ordinary connection pieces.
In a riveted construction it is necessary to use a third
member as a connector, while welding permits direct con-
nection of the two members through a weld. In spite of
the saving the welding of joints is not a war measure; it
was developed to make a saving in fabrication and to over-
come both shop and field difficidties of riveting joints.
A conservative designer immediately asks questions
about the strength of this type of construction. He wants
to know if the method is practical and safe.
Welding is definitely safe since there has been no
major failure of this type of construction. It is practical
now more than ever in construction work where previously
rolled shapes have been discontinued and it is necessary
to build the desired structural shape from those available.
The various types of welds that can be used to make
desired shapes are shown in Fig. 1. They are divided nito
two general classifications according to the joint produced :
butt welds where two plates are placed edge to edge or
fillet welds where the plates overlap.
In order to maintain the safety of the construction
skilled welders must be obtained. The ability of a welder
can be determined by tests. Require them to weld plates
together with a fillet weld and after the metal has cooled,
break them apart .... "the weld metal shovdd be bright,
dense, even-textured, and crystalline or fibrous; and there
should be good fusion of the weld and base metals, and
good penetration into the right angle corner of the fillet."'
VB£TiCf)L
- //oe/zoAfri^L
£P6E iVELP
-/^L^r
Msiire 1. Types of Welds
Cut from I'roccduvc Handbook of Arc Welding Dcsitjn and Practice,
Courtesy Lincoln Electric Company
Next require them to make two butt welds as shown
in Fig. 2. These plates are cut into five two-inch strips and
the reinforcement is ground off. These strips are tested in
tension and must average about 45,000 lb. per sq. in. with
no strips to test at 40,000 lb. per sq. in.
10
Finally the welders .should he required to weld a speci-
men as shown in Fig. 2, using fillet welds. These are tested
in shear and the average of the specimens tested should
be 44,000 lb. per sq. in.
Inspectors on the job should be watchful enough to see
that the welders are making good welds and working with
the proper speed. Welded construction results in a saving
of manpower also since one man can do the work in a
moderate size building. "At the Edison 14-story building
in Boston, four welders were used to field weld the 1,314
tons of steel in the building, of which 1,050 tons were
-r-6-
i
\
9"x'/2'xl2"
-Cut Five
2" Strips
cz^
Grind off Reinforcement
y2 Fillet--^ --^P_
?5
BUTT WELD
.^S'x'^'xeVi'Plate
LAP WELD
4"x rx 12' Plate
4"x rxl2" Plate
j>3"x%"x6'/2'Plate
' L<2i
FILLET WELD
- % Fillet
^1
Insure '-. Test welds to (luulify welders
Cut from McKihlieu. Frank P., .Arc WeliliiiK on Steel BuildiuKi."
Civil En^iinccrinii, (.)ct., 19.^0
actually connected by welding, the remainder being largely
foundation steel. '-
.Most building codes now ha\e welding clauses or clauses
which allow the city otiicials authority to accept plans for
welded construction. Specifications allow a unit shearing
strength of 11,300 lb. per sq. in.
Weld calculations use the theoretical throat dimen-
sion (see Fig. 3 )to obtain the size of the weld. It is ob-
vious that there is a certain margin of safety due to the
difference between the theoretical and actual throats. For
a 3 '8 in. fillet weld the throat distance is 0.266 in. One
inch of a 3 8-in. fillet can transmitt 11,300 j: 0.266 =
3,000 lbs. If the stress to be transmitted is 30,000 lbs..
3(),()()()^_3,()0() is 10 in. If one of the members is an angle,
the 10 inches may be divided according to the moments
about the opposite fillet.
I'sing A and B as the lengths at the back and toe re-
ply, the lengths may be computed by J = Pa-, sil
s|iectivel
McKiliben. Frank P.. "Arc Welding on .Steel Buildings."
Cii'iV l-iuiinccrinii. Oct., I'J.ill
Iliid-
((Jontiiiiinl on l'ii//f 20)
THE TEGHNOGRAPH
'« amiaaiM
WHICH would i]ou vote ''most likelq to succeed?"
"The Aircraft Warning; System gives a single
plane on ground alert the equivalent striking
power of 16 planes on air patrol." This start-
ling statement comes from England.
Our country's Aircraft Warning Service —
quite similar to England's — keeps a constant
check on the flight of all aircraft. Should the
need arise, it is prepared to send fighter planes
aloft, to mobilize and direct ground defense
forces, to warn endangered areas. Every step
in its operation requires the fast, accurate
communication of the telephone.
This is just one of the many wartime jobs
that are keeping telephone lines busier than
ever before. To help us keep lines clear for
vital military and industrial calls, please
avoid using Long Distance to war activity
centers unless the call is urgent. And please
keep all your telephone calls as brief as you
can. Thank you.
mRCAUSCo>i^'-^'
JANUARY, 1943
11
NAMES in the NEWS
By WILLIAM R. SCHMII Z, Ch. E. '45
aytd
LEE A. SULLIVAN, M. E. '43
GEORGE MAYS
George Mays has accomplished something that few of
the engineers here at Ilhnois ever do. He has already gradu-
ated once. He graduated from the University of Tulsa
with honors in commerce. He worked for two years with
the Carter (^il Company, before deciding that he would
like to know something about the engineering side of the
oil industry. Since Illinois had a \ery good name around
his home town of Tulsa, Oklahoma, he came to Illinois to
get his engineering degree.
A mechanical engineer, taking the petroleum option,
George has done okay for himself. He has a neat 4.5
scholastic average. Better known as Elmore to some of
his friends, George is a member of Tau Beta Pi, treasurer
of A.S.M.E. and is president of Pi Tau Sigma. He is also
proctor of his fraternity, Lambda Chi Alpha.
(jeorge says that he gets a lot of pleasure out of his work
GEORCiE
with fraternities. He really enjo>'s the contact with the
boys. On the sidelines, he likes to play a clarinet and to
box. In the summer, he also does quite a bit of saleswork.
According to George, the biggest advantage of Illinois
is that it has men of its faculty who have really accomplished
something in their respecti\e fields. George says that the
chief goal of his life is to be happy, and to be successful in
some phase of the oil industry.
HOMER PRATTE
Homer Pratte is one of the best chemical engineers here
at Illinois. He is president of A.I.Ch.E., member of Sigma
Tau, Coast Artillery Club, and is a 1st Lieutenant in the
Coast Artillery of advanced ROTC. Homer has worked
a lot with Boy Scouts antl enjoys outdoor acti\ities,
especially camping.
Here on the campus. Homer hasn't done much dating.
He prefers to make up for lost time when he goes home to
East St. Louis, Illinois. He says that he had his best time
last Homecoming when he had his girl up for the week end.
Homer has had to work quite a bit in order to get
through school. At the present time he is working for Prof.
Babbitt in the water sanitation department. The subjects
12
HOMEK
that have particularly pleased him are German, organic
chemistry, and chemical engineering research. In that, he
is working on the evaluation of a laboratory fractionating
column. Homer has done very well for himself since coming
to Illinois as shown by his good 4.27 scholastic average.
Besides being quite a music enthusiast, Homer has a
good tenor voice. He likes to listen to the radio, especially
to semi-classical music and to musical operettas. When he
graduates. Homer will join the army as a Lieutenant. He
says that if he has to remain in the army for several years,
he might make the service a career. Otherwise he wants
to be a chemical engineer.
PAYSON SHONKWILER
Payson Shonkwiler, better kno«n to all his friends as
Shonky, came to Illinois after spending two years at McGill
University, which is located in his home town of Montreal,
Quebec, Canada. When asked why he happened to come
to Illinois, he said. "Well, my dad went to Illinois and I
wanted to take ceramic engineering, and since Illinois has
rAVSON
THE TECHNOGRAPH
a good ceianiic cngineciing school, 1 just iiaturalh caiiii' to
Illinois."
It seems tliat I'aysoii spends a good portion of his extra
time across the street at I'resb\ Hall, where he is quite
well acquainted with a certain young lady. He likes dancing
and the parties given b\ the Y.M.C.A. and McKinley
Foundation.
Payson is president of S.B.A.C.S., member of Keramos,
Theater Guild, Pierrots, Sigma Chi, and a cabinet member
of the \'.M.C.A. He pla\s the saxaphone and gets a kick
out of working with the boys at the Y. Shonky has been
making pottery as a hobby. He has several nice looking
lamps, ash tra\s and other articles in his room.
When he graduates, Pa\son plans to enter the Harbison
Walker Refractory Company and work in the research
laboratory. When querried what his life goal was, he
leplied, "I hope to be a happily married man making a
comfortable living."
OTTO JOHNSON
Otto Johnson is an agricultural engineer. He is a
member of Tau Beta Pi, Phi Eta Sigma, Agricultural
Engineering Club, and is president of Sigma Tau. He is
also one of those distinguished students who wears the
scholarship key.
Hailing from Seneca, Illinois, Otto came to Illinois
because he felt that Illinois had one of the best well-
• t
(ITTO
represented schools in the country, and is de(initel\' superior
in many engineering fields. Otto has especially liked his
T.A.M. subjects, which have helped contribute to his
good 4.45 scholastic average.
Otto is one of those lucky fellows who will graduate
in February. He is in the Air Corps reserve and expects
to be called to duty in March. Otto's favorite sports are
bowling and tennis. He also has a coin collection in
which he has a gold three cent piece.
According to Otto, the greatest thrill that he has ex-
perienced was when he pledged Tau Beta Pi. If there is
anything that irks him, it is when some fellow edges in
front of him when he is about ready to check his hat and
coat and proceeds to check about a half dozen.
GUS SIMPSON
One of the best militar\' men to come along at Illinois
in recent years is (jus Simpson. (lus has made military his
hobby and business ever since he was fifteen years old. At
that time he enlisted in the National (luard in his home
town Margate City, New Jersey. He served three years
with the Field Artillery of the National Guard before
GUS
coming to Illinois. He sa\s that one of the main reasons
for coming to Illinois was because of its fine ROTC unit.
Cius is a Cadet Lieutenant in the Field Artillery and
has a neat 5.0 average in military. He has won several
medals and cups during his military career. Gus is not
just a military man, but is also a metallurgical engineer.
He is president of M.I.S., president of the Caisson Club,
member of Military Coiuicil, and Blue Pencil.
The most important thing that has happened to him
so far, Gus says, is the many swell people he has met out
here. The people here are a lot nicer than those in the
East, (his also adds that this is the most democratic place
he has ever been in.
Like a lot of other engineers, CiUS likes to date and to go
tiancing. Gus believes that he would like to eventually get
into some kind of work where he could tie up his metal-
lurgical engineering with the army, probably in .some
ordnance plant.
VERNON RYDBECK
Vernon Rydbeck is chairman of the A.I.E.E. and
reconling secretary of Eta Kappa Nu. He is also in
charge of the meals at his house. Pi Lambda Phi. Vernon
is one of these fellows who have a big smile for whomever
they happen to meet.
Among the favorite sports of Vernon are tennis, ping
pong, b,asket-ball, and ice skating. He used to be quite a
stamp collector, but has sort of let his collection slip
( (yOiiiiniir/l on Pai/c 15)
m-;knon
JANUARY, 1943
13
Plywood Has Many War Uses
Weight for weight, plywood is stronger than steel and
is now used in airplanes, barracks, boats, houses and hangars.
Dr. Nelson C Brown of the New York State College of
Forestry, Syracuse, declared in a (jcncral Electric Science
Forum addre.ss.
Today most plywood i.s made ot three or five cross-
bands of veneers — thin sheets of wood placed in crosswise
directions, layer by layer, Dr. Brown said.
"Plywood is plentifully available," he continued. "Be-
cause it has so many uses and lends itself to such a variet)'
of architectural and construction designs, more than a billion
feet of plywood are manufactured and used each year.
"The development of water-resistant and heat-resistant
glues have revolutionized its use. With the addition of
those new glues, plywood can even be immersed for hours
in water, or subjected to exceeding high temperatures with-
out changing its size, strength, or shape."
Speaking of its tractability, plywood can be curved, bent,
and shaped in many plasticized forms; for instance, in air-
planes, according to Dr. Brown.
"It has been widely used in both training and bomber
types," he explained. "In fact, one of the most successfid
British bombers has regularly been made of birch plywood.
"Its lightness in weight and its great strength make
plywood ideal for plane construction.
"And many forms of boats are now being made of
ph wood since the development of those water-resistant glues.
It suggests a tremendous utilization, because so many small
boats can be quickly assembled from plywood."
Dr. Brown mentioned that the ancient Greeks and
Romans used veneer. And until about ISSO, veneers were
made principally from beautifulh' grained and handsomely
figured woods. They were in great demand for table tops
and fine furniture because they added a superior color,
grain and beauty to what otherwise would have been rather
ordinary-looking furniture.
Today no .special kind of wood is necessar\' for making
thin sheets of veneer, the speaker said.
"Almost any kind of wood can be used," he pointed out.
"Originally, walnut, mahogany, rosewood, and other cabinet
species were very much in demand. Now, because of the
large size of logs available and the straightness of the stems,
great quantities of Douglas fir are used."
In producing large, unbroken sheets of veneer, the log
is placed in a huge lathe and turned against a sharp knife.
In this way, continuous sheets of veneers are peeled off the
log, until the log, originally from 30 to perhaps 50 inches
in diameter, is reduced ultimately to about 8 to 10 inches
in diameter.
Among the hardwoods, birch, maple, beech, red gum,
walnut, and yellow poplar are used besides Douglas fir to
make plywood. And among the softwoods, southern pine,
Sitka spruce, ponderosa pine, northern white pine, and
western hemlock are commonly used.
Laminated wood should not be confused with plywood.
Dr. Brown declared.
"Laminated wood is another form of compressed ve-
neer," he said. "The various piles are laid lengthwise
Save Today the Co-operative Way
7% Dividend Paid for Year 1941-42
on
• APPROVED G.E.D. SUPPLIES, SLIDE RULES
• APPROVED DRAWING SETS and MATERIALS
• COMPLETE STOCK OF NEW and USED TEXTBOOKS
• FOUNTAIN PENS, STATIONERY, NOTEBOOKS
ILLINI UNION BOOKSTORE
Students' Co-operative
715 South Wright Street (Next Door to Hanley's)
14
THE TECHNOGRAPH
I
NAMES IN THE NEWS
( (yOntiiuud from P/ii/c 13)
since coiiiitifi; to Illinois. His main liobby is sketching
ami (irawing cartoons.
At the present time, Vernon's plans call for him to
begin work with General Electric after his graduation
in June. He expects to test turbine generators at Sche-
nectady, New York. He eventualh hopes to go into sales
engineering work.
Vernon lives in Chicago and spent his freshman year
at Armour. Then he transferred to Illinois. He said that
one of the biggest reasons that he came to Illinois was
because of the college atmosphere here. He says that his
dating and social life is aDout par for the engineers, but
he doesn't think too much of the average co-ed.
GREATEST BATTLESHIP
Greatest man-of-war ever to be launched is the U.S.S.
Iowa, 4?,()()0-ton battleship which went down the ways at
one of the Navy yards recently. She will be driven by
General Electric geared-turbine propidsion equipment.
This \essel, first of six of the same class, was completed
seven months ahead of schedule through the united efforts
of thousands of engineers and workmen. Her five sister
ships, the New Jersey, Missouri, Wisconsin, Illinois, and
Kentuck)', are being built at variovis \'ards throughout the
country.
Some statistics: The plan-design work required 429,001)
man-days, and the construction work, 4,100,000 man-days.
Blueprint paper used for the issuing of plans totaled 175
tons. Area of all decks and platforms: 418,000 square feet.
Some 800 miles of welding was used in construction. The
ship has 1,074 feet of shafting to drive her, 80 miles of
piping, 16 miles of ventilating ducts, 13 miles of manila and
wire rope, 250 miles of electric cable, 900 motors, 5,300
lighting fixtures, 275 service and 816 battle telephones.
It took 200 tons of paint to paint her.
instead of crosswise. It is used in the manufacture of gun
stocks and airplane propellers.
"Gun stocks look as though they are made from solid
wood, and for a long time it was thought that only certain
woods could be used for gun stocks. However, several years
ago in Europe it was discovered that cheap beech could be
used. With the aid of some phenol resin glues, it was found
a gun stock of beech could be made that was far superior
to one of solid wood.
"In laminated-wood propellers, large-sized laminated
forms are made by gluing thin sheets of wood together and
then the final product is turned out on a lathe."
The huge consumption of logs for veneers has increased
five times in less than 40 years, for in 1905 only 181 million
board feet were used annually, according to Dr. Brown.
He said this wood becomes an enormous amount of
veneer when you consider that the thickness to which the
wood is cut into veneers may vary from as thin as 1-100 up
to 1-2 inch. Actually, for commercial purposes, the wood is
generally cut between 1-40 up to 5-16 of an inch.
"The stimuUis of war has brought about modifications
and revolutionary methods of both manufacture and appli-
cation," Dr. Brown concluded. "Plywood has been caught
up and swept along to new and greater usefulness.
"The hand of the forester, the hand of the wood-
worker, the hand of the scientist — are all apparent in the
phwood of today. Its future is too promising to be neglected
by the builders of tomorrow."
JANUARY, 1943
Scrakhboard drawing in Hig-
gins /n(c by W. Porlce Johnson
Courtesy of American Tele^
phone & Telegraph Co.
HIGGinSiNKs
more power to your pen
Higgins completes the power circuit between your brain,
eyes, hand, pen and board. An ink whose jet-black fluidity
lends itself to your every mood. For clean drawings devoid
of bubbles, chips or jagged edges, use Higgins.
This and other illustrations appear in Higgins new
"Techniques." One copy free to art instructors writing
on school stationery. All others 50 cents.
HIGGinS /JVK CO., /JVC.
271 JV/.JVTH .ST., RJUHIKtVJV, JV. V., U. S. A.
THE CO-OP
Oldest and Largest Book Store
on Campus
^ ^ i^
COMPLETE ENGINEERING SUPPLIES
SLIDE RULES
NEW AND USED TEXTBOOKS
i^ ^ ^
THE CO-OP
Green and Wright
Phone 6-1369
15
I
GUN MOUNTS for NAVY
N
— (Official L'. S- .Vcir.v Photo i (Courtesy H'rstinglwiiscJ
ACK-ACK IN ACTION— This official I". S. Navy photo shows
the 1.1 iiK'li multiple anti-aircraft sun, now in service on every
type of \nieri<'an finlitins shin in action. This rapid-fire unit,
firiny hundreds of shelis a minute at Japanese planes, played a
si^iiiricaiil role in the battles of Pearl llarhor, the Coral Sea
and the Solomim Islands. The Hritish affectionately call this
uun "The Chicago Piano," according; to Navy reports.
Rccord-bieakiiig; production of the new American 1.1
multiple gun mounts carrying four rapid-fire anti-aircraft
guns — the weapons which hurled hundreds of shells a
minute at Japanese planes in the battles of Pearl Harbor,
Midway, and the Solomon islands — has been made possibly
by large-scale manufacture at the Westinghouse Electric
Elevator company, Jersey City, \. J. The new gun units
are now on active duty on every type of American warship.
Before Westinghouse tackled the job in the summer of
1940, each gun mount required 8,500 man-hours of labor
and cost about $27,000, but assembly-line production meth-
ods enabled the company to turn out each imit with about
2,100 man-hours of work at a cost of about $12,000. These
1.1 guns have been produced by Westinghouse at a saving
to the Navy of more than 10 million dollars in cost and
4,4011,000 man-hours of work. Differences between esti-
mated cost and actual cost were returned to the govern-
ment. By May, 1942, the company was tinning out nearly
40 per cent more moiuits each month than its contract
called for.
Weighing 14,000 pounds, each mount consists of an
adjustable four-foot long horizontal gun support, installed
in an H-shaped stand which is moored to a revolving steel
base. Each gun support has four large grooves, nine by
13 inches, into which water-cooled gun barrels are inserted.
The four guns, although not s\nchronized, are fired in
nearly simultaneous bursts b\' a single trigger mechaiusm
on the left side of the unit.
Guided by sights on both sides of the unit, Xav\' gumiers
train the guns on flying targets b\' moving them quickly
up or down and left to right. When necessary the entire
16
mount can be swung in a complete circle. The guns are
aimed manually by a series of easy-turning cranks near the
sights, and also by h\draulic power controls which are in-
stalled when the gun units reach a ship. Maneuverability
of the mounts depends upon precision manufacturing at
extremely close tolerances. This is insured by 4,800 inspec-
tions during the manufacturing process, or about six inspec-
tions for each of the unit's SOO principal parts.
Principal surfaces must be levelled to a "dead flat"
point with an allowable discrepancy of two-tenths of a
thousandth of an inch. Other parts must be accurate within
four-tenths of a thousandth to a thousandth of an inch.
Accuracies required for the units' flat surfaces are too
delicate to be achieved by machines, so the required pre-
cision is obtained by hand scraping.
Jvist before the gun mounts are ready for shipment,
sights that are used in actual combat are installed tenipo-
raiily and tested for accurate alignment with gun barrels.
Maximum allowable tolerance in this test is one minute,
or one sixtieth of one degree — which would result in a
deviation by the gun projectiles of not more than ten and
one-half inches per thousand yards.
To obtain the necessary manpower to handle this job,
men were drilled in fundamentals of machine operation for
six to eight weeks. They were taught to operate lathes,
screw inachines, boring mills, grinding and milling machines,
and also received instruction in blueprint reading, measm'ing
instruments, shop mathematics, machine technology, and shop
safety. Upon completion of the course, additional instruction
was given at night, to supplement work in the factory.
Experienced eniplo\es were promoted to more difficult jobs
and apprentices trained to fill their posts.
Tools for production of the gun uiuts were built by
Westinghouse because regular tool manufacturers were
overloaded with orders. Some 2,000 special tools, jigs, and
fixtures were turned out at a cost of $500,000.
( Cutiitcsy H'c^tunilioiisv )
(il N MKCNT IKKS .MAKK— Mount for Navy 1.1 inch anti-
aircraft guns is t«'sled foi- nii<-i'os<-opic accurac'ies. Iiispe<*tors are
testing gun sights for alignment with grooves where gun bar-
rels will be inserted. Westinghouse cut cost of each unit from
S'H.OOO to SIJ.IHMI and work on each from «."i(lll man hours to.'KMI.
THE TEGHNOGRAPH
p
PLASTIC LICENSE PLATES
Faccil with the problem of obtaining a priority for
steel for the 1943 motor truck license tabs which must be
addeii to all plates by the first of the year, Wallace G.
Kittredge, director of the Commercial Vehicle division of
the Commonwealth of Massachusetts, appealed to General
IClectric for a substitute material with the result that this
>ear's plates will be made of a lightweight laminated
plastic. This change not only will save 16,000 pounds of
steel, so vital for war production, but will reduce the
pcjstage bill three quarters for mailing tlie tabs.
The tab is manufactured by General Electric of a
lanu'nated phenolic compound utilizing the printed and
molded process. This consists of placing printed sheets
beariiig the required design on resin-impregnated sheets
of paper, and the whole bonded together under approximate-
ly 250 degrees Fahrenheit temperature and 1500 pounds
pressure. The pressing operation, which finishes the product
ill one operation and requires only minutes, converts the
resin-impregnated sheets and the printed matter into a
homogeneous and strong product having excellent weather
resistance. No additional smface treatment is required
and after sawing and drilling, tjie tabs are ready for the
fastening to the 1942 plates.
ENGINEERING NEWS BRIEFS
To determine the particle size of pulverized metals, a
reqm'site in the growing field of powder metallurgy, an
instrument which shortens from eight hours to fifteen
minutes the time consumed in this measurement has been
devised by the Westinghouse Research Laboratories.
The former method of using the settling time of the
finely-ground metal in a siu'table liquid is the basis of the
new procediue. Instead of allowing sufficient time for the
metal to sink completely, or to a degree affording accurate
visual evaluation, the progress of clarification in the super-
natant vehicle, usually acetone, is closely recorded at inter-
vals by a photo-electric cell receiving a beam of light being
transmitted through the column imder investigation. From
the rate of change in the degree of capacity is calculated
the dispersion of the metal bits.
Not only does this arrangement give a picture of the
total effect set up by the interference of the metal to light
transmission, but it also gives a selective indication re-
garding the proportion of different sized particles.
Taming the arc blow that plagues many a neophyte
electric welder is now accomplished by use of an oversized
version of the familiar horseshoe magnet.
The arc between the electrode and the metal being
welded is subject to interference from incidental or stray
magnetic forces coming from the current itself that sets
up the arc, or from "permanent" magnetism in the metal
objects under fabrication. This handicap is demonstrated
through wavering or even more lasting deflection of the
arc, and sometimes through the arc's being most annoyingh'
extinguished altogether.
Use of the elongated double bar magnet to straddle
the seam smothers or diverts the wandering magnetic
forces and promotes faster and smoother fusing. In case
of working at or near the end of a section, a single steel
bar is quite efficient, say Westinghouse welding authorities.
'j/FfffN "ANCHOR"CHROME CLAD
STEEL TAPE Here's a sturdy, easy-to-
read quality tape you will appreciate. Sur-
face won't crack, chip, r«ist or peel. Genuine
leather cover on steel case. Smooth wind-
ing mechanism. See it at your dealer and
write for catalog.
SELL YOUR
USED BOOKS
for
HIGHEST CASH PRICES
FOLLETT'S
BOOK STORE
i^ it
629 EAST GREEN
Phone 8134
JANUARY, 1943
17
Our Societies . . .
By BYRON M. ROBINSON, M. E. '44
CHI EPSILON
On Dec. 1.5, 1942, a regular meeting of Chi Kpsilon
was held at Triangle Fraternity. An interesting discussion,
illustrated with slides, was given by Professor Jamison
Vawter on "Bombs and Bomb Protection." The meeting
was then adjourned for refreshments.
The first business meeting of the year in which the
new members were active was held Dec. 18, in the I'nion
Building. At that time, the keys were passed out, and
Erasmo Mendez and Carl Mueller were appointed as a
committee to arrange for meetings.
Officers of Chi Epsilon for the second semester 1942-43
are as follows:
Ray Ackerman President
Homer Wong J 'ice-P resident
Carl Mueller Secretary
Bob Mosher Treasurer
Harold Schwellensattl Editor of Transit
A. S. C. E.
The A.S.C.E. held a meeting on December 3, 1942.
Professor G. W. Pickels told of the opportiuiities in the
Society, and urged all seniors to join the parent chapter
after graduation.
A sound movie entitled "Along the Blue Ridge Park-
way" was shown. The picture was in technicolor, and
niajiy beautiful views along the scenic highway were
shown. They were of particular interest to the engineer
as he realized the difficulties which must have been en-
countered in constructing such a highway "along the sky-
line."
Mr. W. H. Wisely, superintendent of the Champaign-
L'rbana Sewerage District, spoke to the C. E.'s on January
7. He told of some of his amusing and educational ex-
periences in his fifteen years as a Sanitar\ Engineer.
A. S. A. E.
On December 8, 1942, the Ag. Engr's heard Professor
(i. W. Pickels speak on "Patents and Patent Law." At
their last meeting on January 12, two color films on the
Furgeson system of farming were shown. The officers for
next semester were also elected. The are as follows:
Bob Whitaker President
Arthur Radke Vice-President
(iilbert North Secretary-Treasurer
Donald Hamer Scrihe
A. S. M. E.
The A.S.M.E. held its last meeting of the semester
on Wednesday, January 20. The names of the candidates
for offices in A.S.M.E. for the next semester were an-
nounced. An instructive film on Diesel engines was shown.
TAU NU TAU
At the last meeting of the semester on Friday, January
1^. tile following T.N.T. officers were elected for the
second semester 1 942-4.1 :
Dale V. Addis President
Ralph L. Lippincott lice-President
Jerry S. Dobrovolny Secretary
Stanley Staniszewski Treasurer
TAU BETA PI
\ au Beta Pi held its last meeting of the semester
Tuesday evening, January 12 in the Illini Union building.
The purpose of the meeting was to elect officers for the
coming semester. The officers of recording secretary and
treasurer hold over from the first semester. The officers
tor the second semester are:
Byron Welsh President
Dan Bechly T ice-P resident
Homer Wong (^nrrcsfiondiny Secretary
Robert Kallal Recnrding Secretary
Cjeorge Asselin Treasurer
Leonard Erickson Master of Initiation
S. B. A. C. S.
The Student Branch is writing a two-page news-
letter to the ceramists and ceramic engineers who ha\e
graduated within the past three years. Other ceramic
graduates will also receive this news-letter if they have
niaint:iined even a little contact with the Ceramic Depart-
ment. This news-letter contains news of the Ceramic
Department for the past semester, and should be very
interesting to all ceramists from Illinois.
KERAMOS
Keramos held a banquet for its seiuors and its new
initiates on January 20 in the Colonial Room of the
Illini Union. After the banquet, the ceramists moved to
the faculty lounge for their meeting. Keramos plaques
were presented to the graduating seniors.
PI TAU SIGMA
Pi Tau Sigma held it's last meeting of the semester in
Kamerer's Annex on January 21. The meeting was purely
social, with the members furmshing the entertainment. 1 he
turnout was \ery good since it ^\•as the last meeting for
some of the graduating members. President (George Mays
|iredicts next semester to be as full as the last one.
18
THE TECHNOGRAPH
r
Now they fly ten times as long
without overhauling !
/
The flimsy crates of World War 1 needed over-
hauling after as little as 24 flying hours.
But today's planes fly hundreds of hours at
much higher speeds before a major overhaul.
The reason? New materials, new designs and new
methods of finishing metal surfaces. Finishes
so nearly perfect that bearings, cylinders,
pistons and cams are made practically wear-
proof ! It's a process in which Carborundum
has played an important part... by supplying
the finishing wheels and stones required.
Formerly ultra-finishing was a long
tedious task. But thanks to the new
process, finishes accurate to a few
millionths of an inch can now be pro-
duced on ground surfaces on a produc-
tion basis. Application of these
finishes to wartime engine production
has improved the fighting efficiency
not only of planes, but of tanks and
other motorized equipment. Fewer men
are needed for maintenance and repair.
Ultra-finishing-is only one of
many ways in which Carborundum
may be able to help save precious
time. When you get out in the
field and encounter a production
problem that abrasives might
solve, write The Carborundum
Company, Niagara Falls, New York.
carborundum is a registered trade-marit of and in^ii
cales manufacture by The L:Brborunduin ('umparn
^
JANUARY, 1943
19
Greater Comforf for the Forgotten Man
( (^niitiiiiK d frri/H I'tii/c '/ )
set lip for test as a circulating heating stove. The duct
shown at the riglu which is connected to a fan not shown,
will be used later in testing the unit as a forced circulation
warm air furnace.
While hand-fired furnaces, boilers, and stoves em-
bodying the principle of the new furnace will not provide
the forgotten man with automatically controlled, constant
room temperature, it will enable him to control the fire,
avoid overheating and maintain much more uniform house
temperatures than is now possible with conventional
furnaces. Though he will not be able to forget the heating
plant till the "end of the month," it will be possible for
him to "get by" with tending the furnace but once a day
in spring and fall when the demand for heat is very light.
If he buys a furnace, boiler, or stove of the new type that
is properly proportioned to the size of his home, it will not
be necessary for him to fire it more than two times each
day except in extremely cold weather. When he opens the
furnace firing door to prepare the fuel bed to receive a
charge of fresh coal, the coals from the previous charge
will rapidly become hotter nistead of rapidly cooling as
they do in the conventional furnace. Because the coals
become very hot while they are being pushed back into
the coke burning chamber, they are in condition to ignite
the gases from the fresh coal when it is added. Because
the hot coals are not covered with the green coal, the
radiant heat from them is not cut of? from the heating
surface of the furnace and this heat from the coals plus
the heat liberated by the combustion of the gases causes
tlie furnace to deliver heat to the house at a very much
accelerated rate immediately after the coals are pushed
back and fresh fuel is added ; whereas the heat output from
a conventional furnace decreases when fresh fuel is added
until the fresh charge has been heated through by the hot
coals buried underneath. The furnace is designed to meet
all of the requirements for smokeless combustion of soft
coal by supplying sufficient secondary air, mixing the air
with the coal gases and passing the mixture over the surface
of the incandescent coke bed at the rear. Some smoke is pro-
duced if the fire is allowed to burn too low before fresh fuel
is added but the inclined grate is arranged ahead of the hori-
zontal shaking grate in such a way that ash may be ac-
cumulated at the back of the coke burning chamber in
mild weather to reduce the effective grate area and make a
possible to maintain the same depth of coke bed and the
same rate of burning near the front edge of the baffle
wall with a smaller quantity of hot coals. While some
smoke will be produced in neighborhoods where most of
the heating plants are hand fireii with soft coal ; even
after all of the present equipment has been replaced by
improved types; the amount of smoke and soot will be
reduced at least 90 per cent and the forgotten man and
his family will have cleaner air to breath and his wife will
have much less dirt to fight. With le.ss smoke and dirt in
the atmosphere the forgotten man will receive more sun-
light, and he will be encouraged to take a greater interest
in the appearance of his property and a more optimistic
view of life in general.
THE CASE FOR WELDING
((Joiitiniit'/i frnin Page 10)
and B = Px.sd where P equals 30,000 lbs., .v equals 3,000
lbs., d is the depth of the angle or other unsymmetrical sec-
tion, and A-, and x.^ are the distances from the back and toe
to the neutral axis respectively.
It will be obvious on further study that welding will
result in a saving of steel, quieter construction, fewer men
to do the work, and the ability to cope with the present
problem of unobtainable shapes. Let us hope that as far
as the structural engineer is concerned arc welding will win
the war.
TheofftKol Thfoat
Ac ha I TTiroa'f
^
/*
M.
Vh^wvv
Throat o| Kilh't \\\U\
Cut fidTn Procedure Handbook of Arc Welding Desi<jn cud I'ractic
Courtesy Lincoln Electric Company
BLACKOUT AID
Us of phosphorescent paint as finish for the walls of
"blackout" rooms, such as designated siielter sections in
plants, gathering places, and especially institutions where
movement is necessary during black-out periods, is receiving
much attention following research b\ tiie Westinghouse
Company showing that such finishes, activated by previous
exposure to light, sheds sufficient illumination to permit
persons of normal vision to move about safely and con-
fidently. As a logical consequence, dyes are now offered
which impart the same illuminescence to clothing, extending
a pronounced safety factor for air raid wardens and other
persons having duties during emergency periods.
PHOTOTUBE GUARDS AGAINST
ACCIDENTS IN COAL PREP-
ARATION PLANT
Loaded coal cars are emptied at the New Piney Fork
preparation plant of the Hanna Coal Company, Ohio, by
being rolled onto a rotary dump, fastened to the rails by
a mechanical device, and then rolled upside down over a
chute. After the car has been righted again, it moves off
the dump by gravity.
It is essential that the tiump does not revolve the next
full car until the preceding empty one has moved off.
Otherwise, the empty car will be turned over onto the
floor.
At intervals, howe\er, the plant experienced difficulty
with this arrangement. The dump would revolve before
the empty car had cleared. This usualh happened because
a particular car took too long to move off.
This difficulty was remedied when a General Electric
photo-electric relay and light source were installed on op-
posite sides of the track at the "empty" end of the dump.
Now the dump cannot revolve as long as the light beam
between the light source and the phototube in the photo-
electric relay is blacked out by the body of the empty car.
20
THE TECHNOGRAPH
SLICING STEEL SLABS — and production schedules
^TEEL billets were needed. Only
^^ slabs were available. That was the
problem presented by expanded war-
time demands which had to be licked,
quickly. It was — by the process illus-
trated above. Ten oxyacetylene cutting
torches, mounted on a frame propelled
by two Airco Radiograph machines,
streak down the 140" steel slabs and
slice them into billets.
It's one of the many examples of
how American resourcefulness, teamed
with specialized knowledge. Is making
minutes more productive. Oxyacetylene
cutting and welding and the electric arc
are blazing new trails to faster and
better production in almost every war
industry. The minutes, hours, even days
of production being gained by these
modern tools are now helping us to
overcome our enemies' headstart.
If you work with metals you should
know the complete story of the oxy-
acetylene flame and the electric arc—
their speed, efficiency and broad range
of usefulness in metal working. This
knowledge is vital today— invaluable in
the peace to come.
"Airco in the News" shows many in-
teresting uses of the oxyacetylene
flame and electric arc. Write for copy.
REDUtnON
%>,<i'„/ P/pcei:
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texas:
Magnolia-Airco Gas Product? Co.
Ocnerol Offices. HOUSTON, TEXAS
OFFICES IN ALL PRINCIPAL CITIES
A!VVTHI>U .\:VD EVERVTHI.^U FOR U.%S WELDI.\'G OR Cl'TTING .4.>'D ARC IVELDINQ
JANUARY, 1943 21
TECHNOCRACKED...
By PAUL SALERNO, M. E. '43
A recent issue of the Alumni News canieil a plioto-
jiraph of the new Abbott Power Phuit. The caption said,
"The new power plant is as efficient as electrical enjj;ineer-
iiifr skill can make it." The editor is lucky that few me-
chanical engineers read his paper. Or does he think we
can't read?
PRAISE THK LORD
AND PASS THK AM.Ml MTIOX
Enlisted reservist's version :
Praise the Lord antl pass me my commission.
Restaurant diner's version:
Praise the Lord and pass the malnutrition.
Senior mechanical engineer's version:
Praise the Lord and pass me ni>- petition.
A draftee, commenting upon the speed with which he
was inducted into the Army, said, "They take your
temperature. If you're warm, you're in. If you're cold,
thev burv vou."
A colored Yankee soldier in England was engaged in
a poker game with some British Tommies. He picked up
his hand and saw that he held four aces. Anxiously
awaiting his turn to bet, he heard someone say, "I'll bet
one pound." When the colored box's turn came, he said,
"Ah don't know how yo' all cniuit yo' money, but Ah'Il
raise one ton. "
Officers of the British intelligence comlucted a quiz
program with some newly arrived American soldiers. "Ask
as many questions as you wish about England and we'll try
to answer them," they said.
They were stumped on the first question which was,
"What is the age of consent here?"
First Little Pig: "My, my, I ne\er sausage heat."
Second Little Pig: "Me neither. I'm nearly bacon."
* * -» -»
Prof.: "Name two pronouns.'
Stude: "Who, me?"
NOMENCLATTER
Silence — The college yell of the school of experience.
Hysteresis — .Mental disease suffered by engineers.
Entropy — Side door in a speakeasy.
Stress — IVLisician who wrote the "Blue Danube."
The Ford is my auto, I shall not want (another) ;
It maketh me to lie down beneath it ;
It soreth my soul.
It leadeth me into the paths of ridicule
For its name's sake.
Yea, though I ride through the valle\s,
I am towed up the hills.
I fear much evil ; my rods and my pistons discomfort me.
I annoiiit my tires with patches;
My radiator runneth over;
I repair my blowouts in the presence of mine enemies.
Surely, if this thing follows me all the days of my life,
I shall dwell in the bug-house forever.
Little |im: "Are \ou a tr/ii/ud nurse?"
Nurse:" "Yes."
L. J.: "Well, let's see some of \()ur tricks."
* « * *
Engineers are often battled by the fact tliat some of the
girls with streamlined figures offer the most resistance.
"So I told the freshman to indorse the check his famdy
had sent him."
"Did he do it?"
"Yes, he wrote on the back: 'I heartily nulorse this
check.' "
/#'
To Love is to Remember"
Sweetheart — Family — Friends
On SI. \ alrnlillr'-. I>:iy with
VALENTINES
FROM STRAUCH'S,
Tilt' Home iif l''iiii' (arils
lliiiiiiir — l>('.nit.\ — ()riuiM:ilit\ if j cm liii,> them :il
Strauch's at Campus
709 So. Wright
22
THE TECHNOGR.APH
FLAMES THAT CUT TIME!
Today, ships are needed as never before. And today,
ships are being built as never before . . . and built faster,
stronger, and with less steel . . . thanks to welding!
But before welding can take place, steel plates have to have
their edges beveled and squarcil-up so that, when butted to-
gether, thev look like this: X~ or like this: X^ ~
In the past, preparing plates in this manner was done by
heavy machine tools. Cutting was slow and costly. Each plate
had to be handled manv times. I'latc cutting on this basis
could hardly keep pace with welding todav.
^o^\•, oxy-acetylene flames . . . cutting in different planes
siniiillaneoiislv . . . prepare the edges of steel plates of any com-
mi-icial thickness at one pass ... in a fraction of the time re-
quired by mechanical methods!
This Linde flame-planing method is as simple as ABC. It is
economical . . . and easv to use. It cuts plates so smoothlv and
accurately that no macliininfi is necessary! And it uses materials
which can be produced in abundance.
( )n-thc-job power requirements for flame-shaping are neg-
ligible . . . for the reaction of the cutting oxvgen jet with the
hot steel does all the work . . . and only fractional horsepower
is required to move the cutting nozzles aloug the line of cut.
In conjunction with "Lnionmelt" Welding ... an amazing
electrical welding process that unites plates of any commercial
thickness faster than anv similarlv applicable method . . . like
this '^■'' ^ . . . the Linde method of pbite-edge preparation
is working miracles in speeding up shipbuilding.
These two methods are also helping to break production
records in other fields. Great pressure vessels . . . locomotive
boilers . . . huge pipes . . . heavv chemical tanks . . . combat tanks
. . . artillery mounts . . . and other vital equipment are being
turned out faster because of them.
Linde research, intensified todav. is constantlv solving new
problems in flame-cutting, flame-fabricating, and flame-con-
ditioning of metals for war production.
The important developments in flame-cutting — and other processes
and methods used in the production, fabrication and tn'<tting of
rnetitls — irlticlt hare been made Itv The lAnde Air Troducts Com-
pany tcere facilitated hv adlahorution nitli Union Carldde and
t'.arhon Research Laiioralories, Inc., and hy the mitallurgiial ex-
perience of IJectro Metallurgical Company and Ilaynes Stidlite
Company — all Units of Lnion Carbide and Carbon Corporation.
THE LINDE AIR PRODUCTS COMPANY
Unit of Union Carbide and Carbon Corporation
ma
General OJficcs: New York, N. V. Offices in I'riucipal Cities
&'B Camtus /\/em
COAST IS CLEAR
FOR three years an automatic traffic control (es-
sentially an electronic device) has been directing
motorists through a one-way tunnel that serves as a
direct route through a mountain on a Salt Lake County
highway in Utah.
The traffic control counts vehicles as thev enter and
leave the tunnel. If the outgoing count is less than the
ingoing, a bell warns a patrolman to go in after the
missing car. Thus traffic is kept moving through the
tunnel — in one direction at a time.
When the carbon-monoxide content of the air in the
tunnel reaches a critical point, another electronic watch-
man stops traffic and turns on a ventilating fan.
Approximatelv 600 cars go through the tunnel every
24 hours, but the electronic cop isn't tired yet.
TAKE yOUR CHOICE
THE U.S. Army Air Force can test airplane engines
at altitudes of 40,000 feet, where it's 67 below, or
at low altitudes over deserts where the temperature
soars to 120 F without taking the ships from the ground.
Testing is done in a laborarorv where refrigeration
equipment, electric heaters, and air evacuating equip-
ment rake over for the elements.
One such lab, for which G.E. is building electrical
equipment, will house several test chambers, in each of
which engines will be tested under different conditions.
To accomplish this, air will be partly conditioned
and then delivered to the various test chambers. At each
test chamber the air will be further conditioned to
obtain the exact humidity, temperature, and pressure
for the particular condition desired. Then the air will he
delivered to the engine carburetors.
P/PE DREAM
THE War Emergency Pipeline, largest oil trunk of
its kind in the world, will go into operation in
January. Extending 531 miles from Longview, Texas
to Norris City, Illinois, the "Big-Inch" pipeline (so
called because it is 24 inches in diameter) will help
alleviate the oil shortage in the East.
G.E. recentlv shipped, five weeks ahead of schedule,
the first two of fifteen 1500-hp motors it is building for
the line.
Built of cast iron to conserve steel plate, the motors
will be used to drive centrifugal pumps in booster sta-
tions along the line. These pumps will keep 1,330,000
barrels of oil flowing at a rate of 4 miles per hour — a
delivery rate of 300,000 barrels a day at Norris City.
Bv June it is expected that the remaining section of
the line, 857 miles long, will connect Norris City and
the Atlantic seaboard.
GENERAL m ELECTRIC
24
THE TECHNOGRAPH
i
I
t LIBRARY OF THE
MAR 1 5 1943
UNIVERSITY Of JLU.v
February
1943
HEAVY MINERAL
SEPARATION
TIMBER CONSTRUCTION
NAMES IN THE NEWS
OUR SOCIETIES
TECHNOCRACKED
)lished 1885
Member E.C.M.A,
This is tlie way to win a battle
in tlie desert
Libya and North Africa made it clearer
than ever: This is a war of supply.
In 1918, an American soldier could be
equipped and maintained on 5 tons of
supplies each year.
But today, for every soldier sent
abroad, iO' 2 tons of shipping space must
be provided for equipment alone. And it
takes an additional IS tons of shipping to
supply a single soldier for a yearl
Supply is a matter of ships.
And ships need electricity.
Vast quantities of electric power, for a
thousand vital tasl^s that must be dune
to take a convoj- safely across the seas. . .
Electricity to steer the vessels and
operate the radios and signal lights.
Electricity to detect the approach of
enemy subs and planes, to sound the
alarm, to organize tiie defense.
Electricity to power great cargo
winclies, and delicate navigating instru-
ments.
Electiicity to make magnetic mines
harmless, to provide invisible "black
light" for reading charts at night. Elec-
tricity to keep food fresh, to cook it, to
ventilate the ships, to provide comfort
for the crews.
Electriciti/ in every freighter, every tank-
er, every Sary escort vessel — to help uin
the war of supply!
AVe of Westinghouse take tremendous
pride in building so much of the elec-
trical equipment, so many of the great
turbines and gears and electric drives,
for the ships of America's Navy and
^Merchant ^larine.
Into every piece of that equipment
go all our "know-how," all our skill, all
our (k'tcrniination to do our share in this
war — and if possible, a little more.
Westinghouse Electric & Manufactur-
ing Company, Pittsburgh, Pennsylvania.
Tune in the Westinghouse Program starring
John Charles Thomas — NBC Network,
Sunday. 2:30 P. M., Eastern War Time.
A^stinghouse
PLANTS IN 25 CITIES — OFFICES EVERYWHERE
THE TEGHNOGR.\PH
FEBRUARY • 1943
This Issue . . .
Teclmiqiics in Heavy Mineral Separation 7
it) Koheit I.. Miller
Timber Construction 8
ISv William (i. Murphy
Names in tlie News 10
IJ.v \Villi:iiii Scliinltz anil I.cc Sullivan
Our Societies 20
By Byron Kobinsun
Technocracked 22
By I'aul Sak-rno
THE TECHNOCRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salerno Assistant Editor
Lee Sullivan Photographer
SENIOR EDITORIAL STAFF
Walter Gailus, Steven Yurenka. Vernon U>dli'rk
EDITORIAL ASSISTANTS
William R. Schmitz. Byron M. Robinson. Don Hallberg,
Jim Murray. Eusene Bixby, William Rychel. Charles E.
Yale. Jack Steele. Herb Newmark
Dean E. Madden Business Manai/cr
William Beich Circulation Manager
Alex Green Subscription Manager
BUSINESS STAFF
David Causey, Byron Krulevitch. Don Deno. John
Henton. Bob Rouse. William Lurvey. James Lyle,
James A. Chapman
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, Marquette Engineer, Michigan Technic,
Minnesota Techno-Log, Missouri Shamrock, Nebraska Blue Print, New
York University Quadrangle, North Dakota Engineer, North Dakota
State Engineer, Ohio State Engineer, Oklahoma State Engineer, Oregon
State Technical Record. Pennsylvania Triangle, Purdue Engineer, Rose
Technic, Tech Engineering News, Villanova Engineer, W'ayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Frontispiece .
Marine reduction gears are cut witii
tile greatest precision in an air conditioned
room at the Steam Division of the West-
inghoiise Electric and Manufactming Coni-
pan>'. Once the tooth-cutting operation
is started, it nnist continue without stop-
ping tor ahout seven days at constant
temperature to insure the utmost ac-
curacy. The slightest discrepancy would
cause a deafening screeching and squealing
when these gears turn at high speeds. ((Jut
(Jijurtisy Ifestinyhouse).
Cover . . .
The co\er tliis month is a view of the
engineering campus with Engineering Hall
and the Physics Building in the foreground.
The smoke-stacks of tlie old power plant
can he seen in the background.
Published eight times during the year (October, November, Decem-
ber, January, February, March, April, and May) by The Illini Publish-
ing Company, Entered as second class matter, October 30, 1921, at
the post office of Urbana, Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
Techniques in
Heavy Mineral Separation
By ROBERT L. MILLER
Heufy mineral studies, although not new, hai'e been used exteusiiwly in
the work on groundwater at the State Geological Suri'ey Laboratories; and
have proved to he of I'alue as a technique to the geolofiist.
Coriehitioii of the various strata or Ia>crs of rock
wliicli make up the outer crust of the earth is of great
importance to the (jeologist. He must be able to accurately
ik-terniine which strata is which, at any given place. If
he lias determined the characteristics of, and named a certain
strata in one part of an area, he should be able to determine
where this strata would be encountered in another part
ot the area.
If a certain stratum is a good aquifer, that is, if its
permeability is such that it is able to transport water, then
the (jeologist must be able to locate the subsurface position
of this strata.
An example is the "St. Peter" sandstone. The source
of the water which is pumped out of this formation is in
part from Southern Wisconsin and Northern Illinois. Here
the St. Peter sandstone is exposed and receives rainfall.
The St. Peter dips to the South until in Will County
it is found at a depth of hundreds of feet below the s\irafce.
The Cjeologist is able to determine this by certain pre-
determined characteristics of the St. Peter sandstone.
He does this by the following procedure:
A. Five or ten foot samples of the rock encountered in
a well from top to bottom, are labelled and sent to the
(Geological Survey.
15. The positions of the wells are plottetl on maps.
C. The samples are studied and the depth of the St.
Peter is recorded for each well.
At the State Geological Surve\ of Illinois, located at
the Natural Resources Bldg. on the Illinois Campus, these
methods of studying the samples in order to determine the
strata have been developed to such a degree that it has
approached an exact science in this respect. A group of
highly trained (Geologists have been employed in correlating
the strata in Northern Illinois for the special use of the
War and Munition industries located in that area.
Many of the methods used are entirely new and arc
being introduced by this group. Others have been used for
some time and are recognized as accurate. Among these
is the method of lieavy mineral separations, witii which I
will now deal.
The so-called "Heavy Minerals" are those whose
specific gravity is heavier than that of the liquid in which
they are |ilaced. Thus a separation is achieved by gravity
since tile hea\y minerals will sink while the light ones will
float.
Heavy mineral suites of certain strata may be separated
from the rock and determined. The heavy mineral per-
centage is greater in one strata than in another, and there-
fore one possible means of correlation is set up.
Some minerals are rare in some strata and common m
Fiuiire 1. Separation raeks and funnels.
FEBRUARY, 1943
Fiuure i. (Utii used in ihjiiit; with liiit-plate liu- iiiakinf;
slides in forefji'oiind.
others. For instance, Kyanite and Staurolite are rare in
anv strata deposits before the Cretaceous ((Geological
Period ) .
Another point to note is that although the heavy
minerals Ilminite, Rutile, Magnetite, Zircon, and Tourma-
line are found almost universally, their relative proportions,
size, and shape, vary in the strata in which they occur, and
may be correlated on the basis of this. At this point it
must be understood, however, that no one method of cor-
relating rock strata is considered sufficient basis for naming
a strata conclusively. The heavy mineral counts are at
present a less important means of correlation which is
used principally to differentiate lithologically similar sand-
stones. Thus when other means of correlation fail, a heavy
mineral separation will be often of quite great value to
tile (Geologist.
The method employed in separating tile Heavy Minrelas
Irom the rest of the rock is as follows:
A sample of sand taken from a well or an outcrop
(surface exposme) is run through a set of sieves in order
to remove those which are too fine or too coarse for micro-
( (-(//iti/u/i d on I'lic/i 14)
TIMBER CONSTRUCTION
By WILLIAM G. MURPHY, G.E. '43
In the days before tlic government scrambled the alplia-
bet, engineers could use whatever materials that his judg-
ment and training taught him were proper for the particular
structure with which he was concerned. Now he's lucky
if he can get anything.
Even before tiic war, however, nian\ engineers were
using wood for more than it had been used in recent struc-
tural history. Since the war wood is the watchword of
construction and most timber is on a priority basis.
Recently the Illinois specifications for highway bridges
went from all steel construction through reinforced concrete
to an all wood structure with steel connectors. Now they
can't get the wootl.
In many ways timber construction is much more suitable
for structures than any other material, but since the engineer
knew less about the material than steel and concrete, he
has avoided its use as much as possible. Due to the efforts
of several large concerns design information is available
to all for the price of a stamp, and soon there will be no
reason at all for ignorance of the possibilities in the field
of timber construction.
In considering the advantages of timber construction,
the fire resisting qualitx seems to be the most outstanding
of them all. Intense heat will not cause wood to buckle
and twist and become almost worthless even for salvage
as will steel. The wood will char and burn if exposed
to a flame long enough, but there has to be almost complete
destruction of the fibers before the structural member will
fail.
In one experiment reported by the Timber Engineering
Company, several army planes saturated with gasoline and
oil were burned in a hangar with timber trusses supporting
the roof. After the planes had twisted and bent until use-
less for further use from the high heat of the fire, the
trusses were found to be only slightly charred. Several
cases are reported where only minor repairs and surfaces
were necessary to put timber structures back into use follow-
ing fires that wOLild have residted in the complete failure
of steel.
In designing a timber stiucture it is necessary to con-
sider the strength of the lumber to a much greater extent
than when using the other structural materials. Moisture
content, amount of summer and spring wood, direction
of the grain of the wood to the direction of the load, and
the jiresence of defects in the lumber are the major quali-
ties to be taken into accoimt.
The detailing of a wooden structure requires much
more judgment on the part of the detailer than the other
types of constructions. In the first few panels of a timber
truss, for instance, the number of connectors required to
transmit the stress will not fit in the joint using the mini-
nuim section to carry the stress. All the reqiiirements for
edge, end, and c. to c. spacing must be met in order to
prevent the shearing out of a large piece of wood at the
joint leaving the connectors partly inacti\e towards carr\-
ing the load.
Prom an economical standpoint where timber can be
used, a large saving will result. The lumber will take
up less shipping space and weigh less. Even though the
economical span length in trusses is nuich less for wood,
the steel structure would cost the most.
The life of timber is comparable to any steel structure
in existence today. Many of the wooden homes and planta-
tion buildings built in the early days of our country are
still standing today in good condition. When a steel struc-
ture fails there is usually a complete failure of the material
necessitating an entirely new replacement. Wood will \ield
to a great extent before failing and after failure occurs
there is still enough life in the fibers to carry a load.
Many of the old bridges in some of the eastern states
are made from the old hewn timbers, and they were erected
by our forefathers in most cases. With proper upkeep and
not much traffic these structures should last for some time.
In connection with the yielding of wood, one good trick
than can be used in the home is on bookcases with re-
movable wooden shelves. After a number of years the
shelves will sag very noticeably. All you have to do is turn
them o\er and let the process repeat itself.
An engineer designing a wooden structure should use
the same judgment and professional sense that he would
use in any other design. Timber structure utilizes the same
principles of mechanics that are the background for all
engineering design. Timber engineering companies have
developed procedures and have modified the existing column
formulas to give the most economical design with timber,
but an>' good engineer with a little thought could apply
his mechanics to design and be on the safe side.
The use of timber connectors seems to be the most
economical solution to the problem of making joints in a
timber structure. The use of bolts and spikes results in
a large waste of wood to develop the proper resistance.
Timber connectors greatly reduce the size of the joints
and allowances can be made for efficiency of the connections
by applying the results obtained by research engineers and
plotted on charts available from any of the timber con-
cerns. Typical types of joints using these connectors arc
shown in Plate I.
The <lc\elopment of timber connectors has greatlv re-
duced the amount of calculations necessary for a timber
structiu'e. In the past it has been necessary to calculate
the various resistances of the drift bolts, screws, or nails.
The Timber Engineering Company has published all the
research information on the use of these connectors and
it has boiled the whole problem down to dividing the
stress in the member by an allowable stress.
The use of wood is far-reaching in the field of engi- j
neering since it can be used in its various forms from the
substructure to the sheathing on the roofs of buildings.
Contrary to public opinion the wood does not decay from
age. The action of wood attackers, the chief of these being
termites, cause most of the trouble. When protected from
attack, wood will stand up with any other structural ma-
terial.
This paper is not intended to advocate the use of wood
in e\ery situation. It is the opinion of the writer that it
has its place in the structural field and should be kept
in its place.
THE TEGHNOGRAPH
TYPICAL CONNECTOR JOINTS
5p//f /P/ng Jo/nf
Wood' fo - yVood
t
^^. r
'I'M'; I ( I ' M >■
S^I
^r-^p-^
S-*Er.-7^
3 &:^
3— &;*
t-;8— t^
t-3-e
€H 3 L -^
^^
-3-t^:^
f^r^-f^r^
a-T^-f^^
f=-. 3 C
-r9 1 1^:^— (^
^
/-fee/ Uomf
^MZ^
^-
//^Z' P/ofe 3p//ce
^
^
— or
Toof/jsd /7//7ps
rm
L Ir-x
:F=[r
^' '-F
Brace Jowf
■O?.
f/angecf S/jear /^/cffe Jo/nf s
iVood- fo-I^ood lMx)d- fo-Mefo/
■^
i
C/otv P/afe Jo/nf
PVood-fo'Afsfa/
o'-
^c
f/ongeJ
C/awpwg P/afe
T/e ^pocer
C/a^Pfafe Jo/nf
IVood-fo -IVooJ
C/ai^ P/afes
* — or
f/cfngec/Sf?eai
^ P/ofes
Co/i/mn Arpc/jor
3//?p/eO//'yt
Or/d
Toiver 3rt7ce
P/fe Deryf
— Lilt i-.iiM(.'.(V 1./ Ill,- I imh,-r liiiiiuiCi'rliui C,'illl<iiny.
Typical Typ^Js of Timber Joints Using the Timber Construction
FEBRUARY, 1943
NAMES in the NEWS i
By WILLIAM SCHMITZ, Ch.E. "45
and
LEE SULLIVAN, M.E. '46
I
PAUL SIMMONS
Old Mniiioe, Missouri claims I'aul Simmons, the bril-
liant engineer with a 4.73 a\erage as one if its future
great men. Paul is the member of no lesser organizations
than Phi Eta Sigma, Tau Beta Pi, Pi Tau Sigma, ASME,
Tau \u Tau and a cadet Captain in the Engineers as
u-ell.
PAUL
Paul is an engineer who believes in rounding out his
life. He mixes such sports as basketball, baseball, and
football for his athletic life. He confines his attentions
to one girl on campus and fills his social life with dances,
shows, and informal dates.
Paul chose Illinois because it compared favorably \\'ith
the other schools which he has visited. He believes that
the Engineering school is a good school which keeps up
with the times and also has excellent teaching peisonnel.
Paul's favorite subjects are Motors, internal combustion
engines. Theoretical and Applied Mechanics, and Me-
chanical Engineering courses.
Upon graduation Paul expects to be sent to Fort
Belvoir which is a replacement center for engineers. Paul
HOMliU
10
leaves the tollo\\ing sound ad\ ice for freshmen: "Learn
how to stud)- and don't try to get everything, but single
out the important things."
HOMER WONG
Homer Wong is a scholar and a statesman. He is a
member of A.S.C.E., Phi Eta Sigma, Chi Epsilon, Tau
Beta Pi, Sigma Tau, and is on the social fraternit\ com-
mittee for the Cosmopolitan Club. He is one of the best
civil engineers around the territory north of Green street.
Since coming to Illinois from (jalesburg. 111., Homer
has done very well for himself. He has a very excellent
scholastic average of 4.7. Structural design seems to interest
Homer the most, so he has specialized in that field. Upon
graduation, he expects to work in some aircraft factory as
a designer.
Homer hasn't done ver\' much dating here at school,
not that he woiddn't stand outside Engineering Hall fifteen
minutes in order to see a certain little lady pass. Homer
also spends a great deal of time reading and listening to
the radio. Swimming is his favorite sport.
According to Homer, the thing he has liked best during
his four years here at Illinois has been the contacts he
has made with the instructors and professors, not to mention
the many friends he has made. The school atmosphere and
the good times he has had here at Illinois will be one of
the most cherished memories of Homer's collegiate career.
DALE ADDIS
From Toulon, Illinois comes this good mechanical engi-
neer. He is a member of Scabbard and Blade, Tau Nu
Tau, Pi Tau Sigma, Pershing Rifles, and is a cadet captain
in the Corps of Engineers advanced ROTC. He is one
of the most likable fellows around the engineering campus.
DALE
Like a lot of the rest of us, much of Dale's attention
is now centered aroimd military. He is quite anxious
lor June to roll around so that he can enter the officer's
candidate school and obtain his commission.
Dale is a member of Sigma Pi and likes to do a variety
of things. Occasionally he likes to go out on a date, or
((lontiiiiicil (III Page 16)
THE TECHNOGRAPH
Every branch of the Armed Services uses the telephone. No. I of a series, Anti-Aircraft.
io his mother and dad it seems only yesterday that he was using the family telephone to call his
high school sweetheart. But today the orders he sends and receives over his wartime telephone
help speed the day when love and laughter, peace and progress shall again rule the world.
Western Electric
IN PEACE. ..SOURCE OF SUPPLY FOR THE BELL SYSTEM
IN WAR . ..ARSENAL OF COMMUNICATIONS EQUIPMENT
FEBRUARY, 1943
11
A-C Welders now work oxclusively
on machinery for the war effort.
Allis-Chalmers farm and milling eqiiip-
L nient helps produce corn for U.S. pork-
ers and steers . . . wheat for 8 of every 10
bread loaves produced in the U. S. A.
Allis-Chalmers industrial equipment
(more than 1,600 diflferent capital goods
products) works in every war industry . . .
helps produce planes, tanks, shijis, guns at
a rate which must make Hitler shiver!
And Allis-Chalmers engineers — cooperat-
ing with plant engineers in every part of the
country — are helping manufacturers
duce more — not just with new machines,|
with machines now on hand!
Every Allis-Chalmers man and wo I
is working all out for Victory. Our one I
right now is winning this war. But from J
war work we are gaining rich producl
experience which will be invaluable toj
Nation when the war is over. AVe'l|
ready to help build a better peace!
Allis-ChaLuMErs Mfg. Co., Milwaukee,
ALLI
OFFERS EVERY MANUFACTURER EQUIPMENT AND ENGINEERINI
ELECTRICAL
EQUIPMENT
STEAM AND
HYDRAULIC TURBINES
MOTORS & TEXROPE
V-BaT DRIVES
BLOWERS AND
COMPRESSORS
ENGINES AND
CONDENSERS
CENTRIFUei |{
PUMPS 111
.-*■■■' y
Planes
ALUS-CHALMERS HELPS
MAKE BOTH !
VICTORY NEWS
Inland Shipyards: Hundreds of AC
iniinps, motors and V-belt drives arc at
work along tlie Great Lakes helping in the
greatest shipbuilding activity this region
has ever known.
Ore carriers, tankers, cargo vessels —
even submarines — are being built here.
Tremendous expansion of facilities was
required to meet the goals set — and ecjuip-
ment for the yards, as well as for the ships,
has left A-C plants in great quantities.
YOU'LL WANT THIS HANDBOOK
-Chalmers makes the greatest variety Rubber boats, tires, balloons are made with
apilal goods products in the world. the aid of Allis-Chalmers equipment.
1^
FREE!
Contains
No
Advertising
New 16- Page Book applies to all makes
of V-belts— tells how to conserve rubber
through correct V-belt maintenance : how
to measure proper tension; what deter-
mines "life expectancy"; what to do about
worn sheaves; much other useful informa-
tion. Liberally illustrated. Ideal for train-
ing new men. Write for your free copy.
New A-C War Plants: Two big new
Allis-Chalmers war plants are now in op-
eration "somewhere in the L'SA"...the sec-
ond in a record 90 days after the ground
was broken.
To save time and critical materials,
wood construction was adopted for the
newest plant. Practically the only metal
used was in caps for the ends of trusses
and columns. These were cast in A-C foun-
dries to save time.
FOR VICTORY
Buy United States War Bonds
u
WE WORK FOR
^VICTORY
ATION TO HELP INCREASE PRODUCTION IN THESE FIELDS...
WE PLAN FOR
PEACE
lUR AND SAW
L EQUIPMENT
CHEMICAL PROCESS
EQUIPMENT
CRUSHING, CEMENT &
MINING MACHINERY
BOILER FEED
WATER SERVICE
POWER FARMING
MACHINERY
I INDUSTRIAL TRACTORS I
I, ROAD MACHINERY
Techniques in Heavy Mineral Separation
( (lunluiiii d fruiii Piuje 7)
scope stLidy. Sizes between 3S and 200 niesli are used.
Those below 200 mesh are in the silt class and are too
tine to be studied, even under the petrographic microscope.
The sample is then acidized in HCL, to remove the
Carbonates. As soon as the reaction is completed the sample
is washed by filling the beaker with water and stirring
the residue. After the residue has settled, the water is
poured off, lea\ing the sand in the bottom. Five or six
such washings will give a clean sand. The sand is then
dried on a hot plate, or in an oven. To speed up the dry-
ing alcohol is added. The sand is now ready for the actual
separation.
The liquid used to separate the Heavy Minerals varies
according to the user. Bromoform is the most generally
used of the separating liquids. Bromoform, ( tribrom-
niethane) CHBr,., is a halogen substitution product of me-
thane. It is a highly mobile liquid at ordinar\ temperature
and has a specific gravity of 2.89. An objection to the
commercial bromoform however is that due to dissolved
alcohol, it is often low in gravity (below 2.89), sometimes
below that of quartz. This is undesirable because the
presence of quartz would make the separation useless.
Quartz is of such abundance in all types and ages of rocks
that it is useless as a means of correlation.
Tetrabromoethane ( acetyleiie-tetrabromide )is also \ery
good. It has a specific gravity of 2.96. It, as well as
Bromoform however, is mildly toxic if one is exposed to
it for a period of time. After working with it for several
months at about six hours a day I noticed that the insides
of my nostrills were dryed and cracked and bled inter-
mittanth'. If one has a ventilating system set up or works
with a ventilating hood, little effect will be noticed, how-
ever.
Other separatory liquids are:
Methylene Iodide, CH^I.., specific gravity, 3.32
Thallous Formate, TICO^.H, specific gravity, 2.89
The separatory liquid is poured into a funnel which has
a stop-cock outlet. The sand is then poured into the liquid
and is stirred constanth' to separate any grains which may
adhere to one another.
The minerals which collect at the bottom of the funnel
must therefore be of a greater specific gravity than the
liquid medium through which they have passed. How-
ever, trouble is often encountered at this point by con-
vection currents, thought to be caused by temperature and
light which have a marked effect on tetrabromoethane
in particular. Therefore, when the stop-cock is opened and
the heavy minerals are let down into the beaker below, it
is necessary to wait until the tube has cleared completeh
between the heavy minerals on the bottom and the light
minerals floating on the surface.
Quartz whose specific gravity is very close to that of
tetrabromoethane, but is not a desirable mineral for cor-
relation purposes and as previously mentioned, is also often
found in the finished separation. The reason for this is in
part, adherence of the quartz to a larger grain of higher
specific gravity. It may usually be removed by a second
separation.
The heavy ininerals are then washed with acetone t(}
remove the tetrabromoethane and dried.
The tetrabromoethane is recovered by the following
process: since it is miscible with acetone, the funnel, both
light mineral and heav\' minerals, and the beaker, is washed
with acetone and the mixture put in a bottle. The bottle
is then filled with water and shaken. Since the acetone
is more miscible with the water than with tetrabromo-
ethane it and acetone can be poured oft lca\ing the pure
liquid once again. This washing process must be done
repeatedly until the "tetrabrom" is a clear straw color. The
liquid is then poured into a separatory funnel and allowed
to settle so that the water left after the acetone and water
has poured off may rise to the top of the separatory fun-
nel. Then the liquid is let down into a filter paper to the
point just below the water line and allowed to filter
through the paper into a beaker. It is then again ready
for use.
The heav\ minerals are now separateti anil reaiiy for
counting. The first step is mounting them on a slide.
Ihe nuneral grains are carefulh transferred from the
beaker to a flat piece of metal with raised sides and tapering
toward one end which is left open.
Canada balsam is then placed on a glass slide which is
resting on a hot plate and the gum is melted until stage of
optimum hardness is reached. The point is determined by
touching a dissecting needle to the liquid. If the drop of bal-
sam adhering to the needle hardens immediately and becomes
brittle the gum is ready for use. Now the metal container
is held over the balsam and by tapping the end the grains
will slide out of the opening and drop into the balsam.
An even distribution is highly desirable.
A cover glass is then placed over the minerals and
pressed down firmly. Care must be taken to avoid trapping
air iMider the cover glass since this will cause bubbles.
The balsam will dry very quickly and the slide may be
then placed under the microscope.
Microscopic study of the grams will give one the count,
size and shape which is needed. As many as 500 grains
are counted on a single slide. The type of microscope
used is a petrographic microscope which has in addition
to the ordinary enlargement powers two lenses or nicols
which separate out the rays of light.
On a typical St. Peter SS. slide, the following minerals
might be observed :
Count: Zircon
Tommaline
Garnet
Leucoxene
Augite
Ilmem'te
The
follows :
A.
B.
criteria used \\\ determuuji"
46
62
1
II
14
5
these
;rams are as
Index of refraction of the grain.
Extinction angle, that is, the angle at which the
grain cannot be seen at all when the stage of
microscope is rotated.
C. The color of the grain. A mineral absorbs certain
wave lengths — transmits or reflects others — the
thickness affects the color.
D. Pleochroism is selective absorbtion, that is, when
the stage is revolved, sometimes the color of the
grain will change.
E. Relief.
If a certain grain is under the eye of the observer he would
look for the abo\e mentioned things.
An illustration of this is zircon. Zircon has the fol-
lowing foniuda:
Sign. Tetragonal-prisms with pvramids, 110 cleaxage 11 1
index: Epsilon = 1.985; Omega = 1.936; specific gravity
4.6 1.7; Chemical formula ZrO, :SiO., ; Color, colorless —
sometimes mauve, yellow to brown. If strongly colored, will
be pleochroic.
Note — high index of refraction causes a heavy dark band
((y'riiiliniitil on Page 22)
14
THE TECHNOGRAPH
"METALLIC VITAMINS" FOR INDUSTRY
So effective are relatively minute quantities of ce-
mented carbides in stepping up — pepping up — pro-
duction tiiat they are often called the "metallic
vitamins" of industry.
Because only small quantities are required per tool,
Carboloy cemented carbides are measured in grams.
A gram is l/453rd part of a pound. A Carboloy tool tip
weighing only 25 grams or slightly less than one ounce
is a good size tip — enough to last for days, weeks — often
months of cutting at speeds often higher than 4 to 5
times that possible with ordinary steel tools.
In terms of production, an ounce of cemented carbide
can turn the turrets of dozens of tanks, or drill hun-
dreds of guns, or turn as many as several hundred
shell, or bore the cylinders of hundreds of "Jeep" cars.
One ounce of carbide can do these and countless other
crucial machining jobs faster and better than any
other tool material.
These "metallic vitamins" also serve the cause of
victory in many other ways. In masonry drills, they
drill holes in concrete 75'/c faster for installing war
production machinery. ... In dies they speed up
production of wire, cartridge cases, bullets, etc. . . .
As wear-resistant inserts on vital machine parts, they
keep machines running. As a matrix material, they
conserve diamonds, shorten operating time on mine
drilling, dressing of grinding wheels, etc.
The myriad of present uses for Carboloy — the
"metallic vitamin" of industry— now helping to speed
the day of victory, forecast the steadily increasing
diversity of benefits for the years of peace to come.
• * Carboloy Company, Inc., Detroit, Mich. District
Offices: Birmingham, Ala. • Chicago • Cleveland • Los
Angeles • Newark • Philadelphia • Pittsburgh • Seattle.
CARBOLOY TRAINING FILMS
A series of six Carboloy Training Films now available
covering detailed, step-by-step procedure on the
design, brazing, grinding, use and manufacture of
cemented carbide tools, 35 mm silent slide films. (Not
motion pictures.) Available for permanent use at
approximate print cost of S20 per set. Educational
institutions may also secure sets on loan for single
showings through selected college film loan libraries.
Catalog and loan library listing on request. Write
Carboloy Company Inc., Detroit, for Booklet "A".
<iih\km\Lm^
CEMENTED CARBIDE
TOOLS • DIES • DRESSERS
MASONRY DRILLS • WEAR PARTS
FEBRUARY, 1943
15
Today Demands Production ahd Accuracy
— Use N9 12 Plains for your quality milling
IBS
Brown i. Sharpe MIg. Co.
Providence, R. I., U. S. A.
T Automatic Milling Cycles
T Climb or Conventional Milling
T Ease of Set-up end Operation
T Electrical Control
— and many other advantages to mill
efficiently on a wide variety of materials
Brown & Sharpe
NAMES IN THE NEWS
((lontintiid from Piuji' 10)
sometimes he likes to go out with the fellows in liis liouse
and have a good time. He also likes to participate in such
sports as baseball, soccer and basketball.
Some day, Dale hopes to settle down on a nice modern
improved farm and practice agricultural engineering. Dale
has done all right for himself as shown b\' his good scho-
lastic average of 4.1. When asked why he chose Illinois
as his school, Dale replied, "Illinois was the best all-around
engineering school I knew, and a person from Illinois Jiad
the reputation of being well qualified.
BOB WHITAKER
From the record of his results, we can see that l?ob
Whitaker has achieved the goals he once established. He
is president of the A.S.Ag.E., as well as being a repre-
sentative on the Agriculture council and the Engineering
coiuicil. In addition, he is a member of Sigma Tau and
Alpha Zeta.
Whenever Hob can find the opportunity, he participates
in track and basket-ball. Hut this does not eliminate his
hobby of dating and attending the various church parties.
Although his major is Agricultural engineering. Bob
has especially liked T.A.M. and C. E. courses. He re-
ceived quite a kick out of these courses and he has also
done very well in them as shown by his good scholastic
average of 4.6. After leaving his home town of Forest
City, Illinois, where he had proved himself, he came on
to Illinois and has since done a good job of making himself
respected and liked.
Hob is preparing himself for an active militarv career.
BOB
He is a member of the Corps of Engineers advanced
ROTC. He has already spent one simimer at a training
camp, so Hob expects to be commissioned a 2nd. Lieutenant
in June.
ALLAN PARK
One of the most active of the fraternity engineers is
Allan Park. He is a member of Zeta Psi and is greath'
interested in all fraternity work. He was a member of
the Illio business staff for two years, and also is senior
manager of swimming. He is a member of Dolphins,
swimming honorary.
Allan has also been quite interested in intramural sports.
He and Dale Hankins won the doubles championship in
badminton. He is also skilled in squash, tennis, ping pong,
and baseball.
Moline, Illinois claims this mechanical engineer as its
son and is justly proud of him. When he graduates, Allan
.\I.L.4N
is all set to take a position with Curtis Wright. There
he expects to test airplane engines.
As might be expected, Allan is quite interested in dy-
namics, and internal combustion engines. One of his
favorite courses that has helped contribute to his good -i.'^4
scholastic average is ps\chology. He says that he really
received a kick out of that course. Hecause Illinois held
a reputation of being superior in mechanical engineering,
Allan n.ituralK came to Illinois.
16
THE TECHNOGRAPH
The terrific strain of modern war is testing
American mechanical equipment of all
kinds as it never has been tested before,
but it is coming through with flying colors.
For, among other vitally important things,
the designers of this equipment knoiv
their hearings; that is why so many
Timken Tapered Roller Bearings are used in
tanks, trucks, armored cars, guns, airplanes,
warships and the machines that make
them. Timken Bearings meet every bear-
ing requirement because, in addition to
eliminating friction they carry radial, thrust
and combined loads and hold moving
parts in correct and constant alignment.
Timken Roller Bearings have been solving
bearing problems in industrial and trans-
portation equipmentfor many years — long
before the first world war. They will be
called upon more and more during the
reconstruction period that will follow
Victory for the United Nations in the
present conflict.
That is why you should begin now to
acquire a thorough knowledge of Timken
Tapered Roller Bearings — their de-
sign and application. When you have
this knowledge you will be able success-
fully to meet any bearing condition
you ever may encounter. Our engineers
will help you to get it. The Timken
Roller Bearing Company, Canton, Ohio.
'All There Is In Bearings
»»
TIMKEN
TRADE-MARK flCC V. S- PAT OFF.
TAPfm ROLLER RiARIHGS
Manufacturers of Tlmlcen Tapered Roller Bearings for aufomoblles,
mofor trucks, railroad cars and locomotives and all kinds of indus-
trial machinery; Timken Alloy Steels and Carbon and Alloy Seamless
Tubing; and Timken Rock Bits.
FEBRUARY, 1943
17
HARRISBURG MAKES ah. .
THIS 102-PAGE CATALOG IS FREE. SEND
FOR IT . . . Contains official S. A. E. Standard
Specifications; informationon Cylinders, Flanges,
Couplings, Pump Liners: up-to-date data on the
Liquefier. Well illustrated. An important refer-
ence book to have in your possession.
HARRISBURG STEEL CORPORATION
HARRISBURG, PENNSYLVANIA
Coordinating Power Systems
The WL'stiiighouse a-c calculating
board is constantly engaged these days.
The need for co-ordinating power sys-
tems throughout the country, together
with the need to squeeze every available
kw from existing facilities to speed the
war job, brings engineers from all parts
of the country to East Pittsburgh to
work out their problems.
Tank Fires Gun While in Position
The .M-4 tank was the first to carry
a de\ice, developed b\' Westinghouse
engineers, which is said to improve the
accuracy of gunfire by more than 5l)(l
per cent. According to (leneral Camp-
bell, the 78 mm gun can be fired when
the tank is in motion. Enemy tanks,
regardless of size, cannot do this.
Cotton Belt Splice Now
Satisfactory
Splices in cotton belts have never
been satisfactory for high-speed power
transmission applications. The leather
shortage has resulted in the development
of a new waterproof cement which,
according to Westinghouse experts,
makes a smooth, permanent splice.
Fluorescent Buoy Guides
Sea Planes
The Navy uses a new doughnut-
shaped rubber buoy with a fluorescent
lamp mounted on top to guide .seaplanes
to their birth, Westinghouse engineers
point out. The lamp operates at 45
volts, thereby eliminating the insulation
difKculties formerly experienced in the
salt water atmosphere when a potential
of .3000 volts was used.
Bombers Carry Extra Gas Tanks
on Long Flights
Thin-walled aluminum tanks, riveted
and welded at the seams to make them
leak-proof, are carried as extra fuel
tanks by our bombers on long flights.
According to Westinghouse experts the
tanks occup\' space where bombs are
usual 1\ carried. The extra tanks are
drained first and then are dropped from
the |iiane to lighten the load.
Pack Radio Serves Army and Navy
A two way radio weighing only ,i2
pounds has been developed for the
armed forces, Westinghouse engineers
point out. Carried on a mans back and
having a range of 10 miles in daytime,
it has proved useful not only on land
but also at sea. Ships in a convoy can
hear the signals but they fade out
before reaching enenu' ears.
18
THE TECHNOGRAPH
I N only a few seconds the oxyacetylene
' flame adds greatly to the service life
of this internal gear. Teeth and other
surfaces subject to wear are rapidly
hardened by the modern oxyacetylene
flame treating process. The depth of
hardening is easily and accurately con-
trolled, without affecting the inherent
toughness of the core metal.
Airco Flame Hardening gives all the
advantages of other surface hardening
methods plus speed and ease of appli-
cation. Simple arrangements using one
or more torches permit flame harden-
ing of a large variety of metal parts
on a production basis.
Many other applications of the oxy-
acetylene flame are finding ever widen-
ing opplication in speeding and im-
proving production of ships, tanks,
guns, rolling stock and planes. This
versatile tool slices through steel with
remarkable speed — welds metal into
strong, light units — sweeps surface rust
from metal structures to extend the life
of paint jobs — gouges steel and iron
quickly and accurately.
To better acquaint you with the
many things that this modern produc-
tion tool does better we have published
"Airco in the News", a pictorial re-
view in book form. Write for a copy.
REDUCTION
7im>'<i/ Q/.
'MS:
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texos:
Magnolia-Airco Gas Products Co.
Genera/ OfTces^ HOUSTON, TEXAS
OFFICES IN ALL PRINCIPAL CITIES
ANYTHIIVG AND EVKRYTHING FOR VAS WELDIIV'G OR C'lTTTING AND ARC WELDING
FEBRUARY, 1943 19
Our Societies
By BYRON ROBINSON, M.E. '44
A.I.Ch.E.
On Fcbiuaiy 17, a meeting of the A.I.Cli.E. was held
to iliscuss plans for the new semester. The date for the
Chciii. Engineers' banquet has been set, tentatively, for
March 17. Dr. D. R. Keyes will be the chief speaker
for the evening. Also, the L. of I. winner of the Senior
Chem. Engineer design problem will be honored. This is
an A.I.Ch.E. design problem, and the Senior Chem. Engi-
neers of many colleges over the United States are competing.
The problem this year is a design and technical problem
on the production of Magnesium. So far, the L. of I. has
won more of these competitions than any other school.
SIGMA TAU
At a meeting on February 15, 1943, Sigma Tau elected
the following officers to serve for the second semester
1942-43:
(jordoii McClure President
Nathan Schwartz [Ice-President
Eugene Heirman Treasurer
Harold Schick Corresponding Secretary
Pete Penoglio Rccordiiiy Secretary
A.I.E.E.
At the first meeting of the A.I.E.E. of the new semester,
Dr. C. F. Hottes, Professor of Plant Physiology, Emeritus,
presented pictures of his travels, and gave an interesting
travelogue in his comments on his pictures. On March 23,
24, or 25, E. L. Condon, Assistant Director of Research
of Westinghouse Electrical Manufacturing company, will
give a talk on micro-wave electronics. Mr. Gordon has
been very highly rated as a speaker, and since his talk is
to be on a very new and interesting subject, the A.I.E.E.
invites all those who might be interested to come. The
meeting will be in 215 E.E. Lab., and the exact date will
be announced later.
PI TAU SIGMA
Pi Tau Sigma selected the following men to lead their
organization for the second semester 1942-43 at a meeting
held February 16, 1943:
Hill .Marcneck President
Steve Yurenka Vice-President
Paul Salerno Treasurer
Hector Aiken Corresponding Secretary
Bill < )wen Recording-Secretary
TAU NU TAU
T.N.T. held a short business and organization meeting
on February 16, at which plans for the year were discussed.
A rushing smoker has been planned for February 23, and
a series of pledge meetings on March 2, 9, and 16, ha\e
also been planned. These rushing meetings will be followed
by initiation of those "sappers " who successfidly undergo
their pledge period. After the initiation, a dance has been
planned in honor of the new initiated, but no date has
been set for this event.
This year, all new members of T.N.T. will auto-
matically become members of The Society of American
.Military Engineers, of which T.N.T. is a student branch.
Also, the new members will receive the society's publica-
tion. "The Military Engineer. " This magazine is very
interesting and informative, and will be of great \ alue
to all those interested in modern military engineering.
Copies of this magazine can be found in the Engineering
library.
A.S.A.E.
During Farm and Home Week, February 3, 4, and 5,
the Agricultural Engineers laid aside their slip-sticks and
moment tables and donned aprons to operate their annual
"beanery", the profits fiom which are used to send members
to various A.S.A.E. meetings throughout the nation. The
patrons were well satisfied with the culinary skill of the
boys from North campus, and as yet. no reports of ptomaine
poisoning or other digestive complications ha\e been re-
ceived.
"Zeke ' Reeser and Hob McMaster, with their en-
thusiastic attacks on the hamburger supply apparenth' con-
vinced the visitors that the food was really good, because
the crowd of customers was almost more than ten husky
Ag. Engineers could handle.
On February 16, Professor Crandell of the Ci\il Engi-
neering spoke on "Mud Houses for the .Multitudes" — a
discussion of the manufacture and utilization of stabilized
soils.
NOTE: An unintentional mistake in the January "Techno-
graph" was the naming of Donald Hamer as Scribe of
the A.S.A.E. The newly elected Scribe is John Cress.
S.B.A.C.S.
At a special meeting held P'ebruar\' 17, 1943, S.B.A.C.S.
members heard two short addresses on problems of two
branches of the ceramic industry. Mr. S. A. Peterson,
Head of Enamel Research at the I . of I., spoke on
problems of the enamel engineer, and Mr. C. R. Fillipe,
instructor in Ceramics spoke on structural clay products.
Any member may present a paper on a technical subject.
Other plans for this semester include a picnic to be held
in the spring.
KERAMOS
On January 20, Keramos elected officers for the secontl
semester, 1942-43. They are as follows:
Vaughn Seitzinger President
Payson Shonkwiler Vice-President
Jack Peterson Secretary-Treasurer
Bill Prentice Herald
Earl Smith Senior Class Secretary
CHI EPSILON
On January 17, 1943, the new officers of Chi Epsilon
were installed at the home of Professor W. A. Oliver,
chapter adxisor.
20
THE TECHNOGRAPH
i
lour future
is not forgotten
• A MESSAGE TO MEN IN COLLEGE
There will be a future.
The very service you are being called upon
to render to your country is assurance of
that. We know the stuff you're made of,
because we have watched two generations of
college men join our ranks and grow with us.
And the materiel which we older men in
industry are pouring out makes assurance
doubly sure.
What kind of future will you have?
By chapter and verse, no one can recite
exactly. But a lot of folks like us mean to see
that Opportunity is going to be greater than
any generation of young men has ever known.
Every hour of tiiinking time we can catch
on the fly is devoted to that one aim. Here at
Alcoa we call it Imagineering. We are letting
our imagination soar, and ballasting it with
engineering experience. Our purpose is to
make aluminum make jobs where none ever
existed before.
The exciting new uses we glimpse for
Alcoa Aluminum are our part of the ground-
work of the structure of peace you will come
back to help to build.
Your chance is going to be the creative
chance. The materials, the tools, the tech-
niques, will be ready and waiting. Your
imagination, your ingenuity, your courage
to do, cannot, must not, fail to have their turn.
As man to man we say it, soberly: Your
future is not forgotten.
A PARENTHETICAL ASIDE: FROM THE AUTOBIOGRAPHY OF
ALCOA ALUMINUM
• Tliis message is printed by Aliiminuin Company of America to help people to
understand ivhat we do and tvhat sort of men make aluminum grow in usefulness.
FEBRUARY, 1943
21
TECHNOCRACKED...
By PAUL SALERNO, M. E. '43
A soldier ictuincd to c;mi|i wirli -.i japaiK-st- lu-Iniet
slung o\xT his shoulder. "I had to kill a hundred Japs
to get this," he told his pals.
"H
o\v come .'
the\
sked.
"Had to get the right si/.e," he
A buck private — ne\vl\ inducted — walked past a looey
without saluting. The officer called the rookie back and,
pointing to his shoulder, he asked, "Do you see that?"
"You shouldn't complain," the pri\ate answered, "Look
at the suit thev gave nie."
It seems that the shoe ration coupons are interchangable
amojig members of a family. The head of the house will
soon be singing "Dad's old fashioned footgear."
A man's death notice was inserted in a news|)aper by
mistake and naturalh' he was very much concerned about
it. In a fine state of rage, he phoned the death notice
editor.
"Say, bud," he said, "did you put my death notice in
\()ur paper. "
"Why, \es," answered the editor, warih'. "Hy the
wa\ . . . er . . . where are you calling from?"
HlGGinS
AMERIt'ArSl IIVKC
D11AWII\G ll^W^
magnify ideas
to actualities
A complex instrument for
magnification up to 100,000
diameters (20 to 50 times
greater than is possible with
the finest optical instrument)
demands the greatest preci-
sion in working drawings and
blueprints. The controlled
surface tension of Higgins
American India Inks insures
this accuracy. The choice of
engineers, draftsmen and
artists for more than 60 years.
AVAILABLE IN A COMPLHE COLOR RANGE
HIGGinS /JVKCO.JJVC.
271 JVWTH .ST.. BRnUKiy,N. ,N. V., U. S..A.
From the deep south comes this talc about two colored
men named Mose and Sambo (as usual).
They were strolling along a highway when Mose found
a beautiful wrist watch. He put it on his wrist with a
visible show of pride although neither one could tell time.
After a while Sambo asked, "What time is it, Mose?"
Mose put out his arm and said, "Dear she am."
Sambo looked down carefully and saiil, "Damned if
she ain't."
A young man went into a drug store and asked, "How's
the ice cream?"
The clerk answered, "As pure as the girl of \our
dreams."
"Gimme a pack of cigarettes, wilha," the youth
answered.
Another of those two lunatics gags.
"What have I got here,"" said one, with his hanils
cupped.
"A squadron of l?-17's?"" answered the second.
The first peeked carefully into his hands. "Nope."
"The Empire State Huilding?"
rs ope.
"The Philadelphia Symphon\ Orchestra?"
The other looked into his hands again and said shyly,
"Who"s conducting?""
22
HEAVY MINERAL SEPARATION
( C'lntiniicd frnin Ftuji 14)
to be seen under plane polaned light. T his is due to the
fact that Zircon, ha\ing an index of refraction of about
1.930 is considerabh' greater than the balsam medium in
which the grain is mounted. ( Halsam, 1.336). The light
rays are highly refracted allowing few of them to go up
the tube of the microscope. Therefore, those which do not
go directly up the tube cause a dark band to appear around
the grain. Note — Zircon has complete and parallel ex-
tinction in white light. The extinction is parallel to the
C axis.
Heavy mineral separations as a means of correlation are
often used as the onh criteria for tentatively differentiating
sandstones. This should be of special interest to any engi-
neers interested in water supph' since it is the sandstones
that carry the subsurface waters.
THE TECHNOGRAPH
• • . and we made
a Sapphire!
You're lookinc at a sapphire bein^ made in the
incandescent heat of a specially designed furnace...
a synthetic sapphire . . . better than the natural gem.
It takes hours to grow one of these sapphire boules.
What's so wonderful about it? Sappliire is neces-
sary for the security of this country. Out of this jewel
stone are made hard, long-wearing bearings for pre-
cision instruments. The various precision devices of
a modem battleship require more than 4.000 jewels:
about 100 more are needed in fire-control mecha-
nisms. Modem pursuit planes and bombers require
up to 100 sapphire bearings in their instruments.
In 1940, this countrv was completely dependent
upon Europe for sapphire jewels. The call went out
for American-made sapphire to meet this nation's
needs.
Because we at Linde are experienced in the pro-
duction of gases and in the accurate control of high
temperature gas flames, we volunteered to try to
make sappliire. After two years of experimental re-
search, we learned how to produce the high-purity
raw materials needed and also how to make sapphire
from those materials.Today. we make more synthetic
sapphire than this country ever imported from Eu-
rope . . . enough to meet all industrial and military
needs. Thus America need never again be dependent
upon an outside source.
Right now, we make colorless sapphire because
colorless jewels make harder bearings. No sapphire
is available for anything but war production. In the
future we stand ready to make ruby and other gem
stone materials for the jewelry trade . . . and for you.
This research development by The Linde Air Products Corn-
puny is paralleled by other recent achieiements of Electro
Metallurgical Company, Carbide and Carbon Chemicals Cor-
poration, and iS'ational Carbon Company, Inc. all of tvhich are
I Hits of Union Carbide and Carbon Corporation.
THE LINDE AIR PRODUCTS COMPANY
Lnit of Liiion Carbide and Carbon Corporation
General Offices: New York, N. Y.
Offices in Principal Cities
HIS BEARINGS ARE RIGHT-Chro- FLYING JEWELS Pilots' lives anj
tlif success of their missions de-
pend upon aeeurale inslnunents.
Sappliire liearings assure contin-
ued aeeuraey.
noinelers, eonlpa^ses, and other
navigational aids nnist be rugged
as well as precise. Sapphir
; bear-
ings can "take it.'
LABORATORY WARRIORS -Deli-
cate balances, time inslrmnents,
and other important [irecision
etpiipnient ol" the research worker
need sapphire jcwi-ls. loo.
YOURS IN THE FUTURE-FIawIess
gems... such as rubies, sapphires.
luel . . . nuule 1)> this same
process . . . will he a\ail-
und s
I.ind.
abl)' lor jc\\(dr\ in the luture.
BUY UNITED STATES WAR BONDS AND STAMPS
If "K ^i^^in^/^
Developed by Drs. C. H. Bachman ^lowa State, '32)
and Simon Ramo (U. of Utah, '33), the new instrument
can magnify a specimen as much as 10,000 times and
reveal the actual composition and structure of such
minute things as dust and smoke particles.
Here's how it works: a beam of electrons inside a
vacuum chamber passes through the specimen, passes
through an "electron lens," and produces a magnified
picture on a fluorescent view screen. This image can then
be photographed outside the tube and enlarged up to
100,000 times the size of the original specimen.
The microscope, designed for use in small laboratories
and war plants, is portable and operates on ordinary
house current.
MERRy-GO-WHEEL
A DEVICE that rotates in the manner of a combination
merry-go-round and Ferris wheel has been devel-
oped to speed the drilling of marine gear casings at one
of General Electric's major plants.
Known as a universal indexing trunnion fixture, the
device permits quick moving of the casings for drilling
at any angle in a full circle and on any plane. Movement
is controlled bv a push-button.
About 110 holes must be drilled and tapped in each
of the casings. Formerlv it took a crane to move the
casings (which vary in weight from 1000 to 2000 lb)
after each surface was drilled, and every piece of work
had to be set up at least six times.
Now work is set up just once- on a table that can be
turned completely around in either direction with no
more effort than it takes to push a revolving door — and
24 to 32 hours a week are saved.
THE BETTER TO SEE WITH
PARTICLES as small as one millionth of an inch —
one thousandth of the diameter of a human hair —
can be clearly seen with the new G-E electron microscope.
THE LIGHT FANTASTIC
ACTL^ALLY it's just an ordinary light bulb, but
,/TL. used in an indicating method developed by a G-E
foreman, it helps minimize errors in precision lathe
work requiring an accuracy of five one hundred thou-
sandths of an inch.
This new method eliminates the human element
inherent in the old practice of using a magnifying glass to
see when the tool makes contact with the surface to be cut.
In this indicating method, electrical contact between
tool and work is used to close a light circuit. The tool
is brought up to the surface to be cut in the regular
manner until it is just about to make contact. From this
point on it is brought up very slowly until the pilot
light flickers.
When the light is steadv, the indicator is set at zero;
and if it is set and read correctly, there can be no error.
If you'd like to try this on your own machine-shop
equipment, write for a free diagram and description to
Campus News, General Electric Co., Schenectady, N. Y.
GENERAL m ELECTRIC
24
THE TEGHNOGRAPH
i
I
"W'A R C H
1943
OUR ELECTRON
MICROSCOPE
FROST HEAVING
AFTER THE PEACE
NAMES IN THE NEWS
OUR SOCIETIES
NEWS PICTURES
Dlished 1885
Member E.C.M.A,
The private war of "^
Dn. rHAO-CHEN Waxg carries a slide
rule instead of a rifle. Logarithms are
Lis bullets. Differential equations, his
high explosives.
Yet he's waging just as deadly a war,
against the hated Japs, as any of his
brave compatriots in far off China.
For his is a war of electronics at vork!
Since joining 'Westinghouse last sum-
mer, this young Chinese scientist has
made several important contributions in
the field of electronics design.
One of them— a neic method for measur-
ing the output of ultra h igh freqitcnci/ radio
tubes — may prove as valuable to the
United Nations as a million machine-
gun bullets fired at the enemy !
Dr. Wang is an expert in the mathe-
matics of ultra high frequency communi-
cations. He does his "Jap fighting" in
one of the Westinghouse Electronics
Laboratories.
Here he employs his special genius in
calculating — in advance — the per-
formance and characteristics of elec-
tronic tubes before they actually take form.
Dr. Wang, and other young engineers
who enter our employ every year, are
constantly contributing to the "know
how" of the WestingluMise organization.
Westinghouse believes in helping young
engineers grow and advance as rapidly
as possible— for upon these scientists of
tomorrow our whole future depends.
Westinghouse Electric & !Manufactur-
ing Company, Pittsburgh, Pennsylvania.
TUNE IN the Westinghouse Program
starring John Charles Thomas — NBC
Network, Sunday, '3:30 P. ]\L, Eastern
War Time,
DR. CHAO-CHEN WANG stiulied electrical
engineering at Chiaotung University in
Shanghai. He was sent to Harvard Uni-
versity by the Chinese Goxemnient where
lie specialized in ultra liigh Ircqiiency com-
munications. Before joining Westingliouse,
he received his M. S., in 1938, and his
I'h.D.. in 1940.
Westinghouse
PLANTS IN 25 CITI ES - OFFICES EVERYWHERE
THE TEGHNOGRAPHI
MARCH • 1943
This Issue . . .
Our Electron Microscope 7
By Paul SiiU'i-no
Frost-Heaving of Soils 8
By J. (». Osterberg
After the Peace What? 10
B> W. N. KiiKlley
Names In the News 12
By DotKihl llallber!; and l,ec Sullivaii
Our Societies 14
By Byrcin Holtinsoii
Engineering News Pictures 18
THE TECHNOCRAPH
Staff . . .
L. Byron Welsh Editor
William G. Murphy Associate Editor
Paul Salerno Assistant Editor
Lee Sullivan Photographer
SENIOR EDITORIAL STAFF
Walter Gailus. Steven Yurenka. Vernon Rydlnik
EDITORIAL ASSISTANTS
William R. Schmitz. Byron M. Robinson. Don Hallberg,
Jim Murray. Eugene Bixby. William Rychel. Charles E.
Vale. Jack Steele. Herb Newmark
Dean E. Madden Business Manager
William Beich Circulation Manager
Alex Green Subscription Manager
BUSINESS STAFF
David Causey, Byron Krulevitch. Don Deno, John
Henton. Bob Rouse. William Lurvey, James Lyle,
James A. Chapman
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, ^larquette Engineer, Michigan Technic.
Minnesota Techno-Log. Missouri Shamrock. Nebraska Blue Print. New
York L'niversity Quadrangle. North Dakota Engineer. North Dakota
State Engineer, Ohio State Engineer, Oklahoma State Engineer, Oregon
State Technical Record. Pennsylvania Triangle, Purdue Engineer, Rose
Technic, Tech Engineering News, Villanova Engineer, Wayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, November, Decem-
ber, January. February. March, April, and May) by The Illini Publish-
ing Company. Entered as second class matter, October 30, 1921. at
the post office of Urbana, Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The lllinms Technograph.
Frontispiece . . .
Their clean lines and Howing surfaces
suggest the controlled power oj these
Hydro-generators.
— (Courtesy U'estiiii/lioiisc.
Cover . . .
Another example of the changes brought
about in war time was the arrival of a
group of girls on the engineering campus.
They are talcing a survey engineering
course connected with the civil .service.
^r
0
'"~^
'T-- .
Our Electron Microscope
By PAUL SALERNO, M.E. '43
Tlie development ot the electron microscope has been
the greatest single advance in the field of microscopy since
Leeuwenhoek disco\ered the compound microscope in the
latter part of the seventeenth century.
The best optical microscope of today will not show
detail of an object smaller than 2000 Angstrom units
( 1 8x10" inches). This is due to the fact that the theoretical
limit of resolution of a microscope is one-half of the wave
length of light. In other words, light will pass around an
object which is smaller than one-half wave length. Ultra-
violet light, which is of shorter wa\e-length than ordinary,
has been used and has extended the limit of resolution to
about 1000 Angstroms.
In 1924, a French physicist, Louis de Broglie, proposed
that a stream of electrons possessed wave-like characteristics.
After this annoimcement, which was based on theoretical
considerations, Davisson and Germer (in 1927), of the Hell
Telephone Company, proved experimentally that a moving
electron has a wave motion associated with it. The wave-
length was determined and foimd to be
"/.= 12.24'Vixl/10^,v/,
in which V is the voltage which accelerates the electron. Since
very early experimenters, including Sir William Crookes,
had discovered that a stream of electrons could be deflected
or bent by means of an electro-magnetic field, scientists
wondered if electrons, with their extremely short wave-
length, might not be used to examine much smaller objects
than were visible under an ordinary microscope.
The modern electron microscope has made this possible.
In this instrument the path of electrons is exactly similar
to the path of light in the optical instnuiients. Instead of
Mgure 1. The ele<tr<iii luioroscope localt'd in llie
Noyes I.aboratoiy.
Kisure '.'. A photograph of finely-divided lime partleles. The mas-
nifii'Ution of the oriiiinal photoi:niph was to IIMI.IMKI diaineters.
lenses, however, the electron microscope uses coils of wire
which create a magnetic field. The electrons originate from
a hot tungsten filament which is located near the top of
the instrument. Accelerated by a potential of 60,000 volts,
they are focused on the specimen by a magnetic condenser
"lens". After passing through the specimen, they are
picked up by another lens", which corresponds to the ob-
jective in the optical counterpart of this instrumeiit. The
final image is formed by a third magnetic coil or eyepiece.
Since electrons are invisible, the>' are allowed to fall on a
flourescent screen which converts the electron image into
a light image. The image is focused by varying the in-
tensity of the magnetic fields. The magnification on the
fluorescent screen or the photographic plate located directly
below it, is about 23,000 diameters. The usual practice is
to enlarge the photograph and obtain magnifications of
91), ()()() to 100,000 diameters. Distortion of the final image
is prevented by keeping the accelerating \oltage and mag-
netizing currents at a constant value. In the RCA instru-
ments, these are held to within .01 per cent. It is easy
to see the effects of a change in voltage. This would cause
a change in the electron velocity and would cause a blurred
image, just as a chromatic aberration blurrs the image
in an ordinary microscope. V^ariations of current in the
magnetic coils would produce distortion similar to that
caused by spherical aberration in a glass lens.
In order that the motion of the electrons will not be
hindered by collision with relatively heavy gas mole-
cules, the microscope chamber is almost completely evacu-
ated. The pressure is about 1 lO' millimeters of mercury.
The instrument is provided with two ingenious airlocks
which permit the entrance of the specimen and photo-
graphic plate without necessitating the evacuation of the
entire chamber.
The specimen is mounted in the instrument between
I 100,000 inch thick sheets of collodion. These sheets
(Continiied on Page 20 J
MARCH, 1943
Frost- Heaving of Soils
By J. O. OSTERBERG
A ssociatc in T.A.M.
For many centuries the effects of winter frost on the
ground and on structures have been observed, but not until
recently has any explanation or experimental study been
undertaken. Frost heaving, instead of being caused by the
expansion of the pre-existing soil water in situ, as has been
generalh' assumed in the past, is caused by the growth of
ice, which separates from the soil in layers.
An examination of a sample of heaving ground will
show that the ice appears in regular strata or lenses of
varying thickness, and the total thickness of all these layers
corresponds very nearly to the total frost heave. The water
content is much larger than for unfrozen soil and is
frequently even greater than that of soil in a saturated
unfrozen condition. Obviously water must be supplied to
the freezing ice layers by upward flow from the ground
water.
Various soils freeze differently, depending mainly upon
grain size. Sands freeze homogeneously, causing negligible
heave or none. The finer soils form ice lenses on freezing
which appear in a rhythmic pattern of banding usually
parallel to the ground surface. The finer the soil, the
thicker and more widely spaced the lenses.
The phenomenon of ice segregation is explained plnsical-
1\ on the basis of "adsorbed" water. Soil particles exert a
molecular attraction on water molecules, the force being
large close to the particles and diminishing rapidly at small
distances (much less than a micron) from them. This
strongly bound or "solidified" water, being under great
pressure, has a low freezing point. Freezing thus starts in
the center of the pores, where the water is under least
pressure, and as it progresses towards the particle surfaces
(where adsorption forces are greater) the resistance to
freezing increases and hence the freezing point is lowered.
Consequently the finer the soil is, the more difficult it is to
freeze the whole mass. Tests on clays have shown that at
temperatures as low as — 78 C there still remain soft and
unfrozen layers.
When ice crystals begin to form in the center of the
void space, they press against the thin adsorbed water
films surrounding the particles, but cannot "squeeze out"
the water. Instead there is a transfer of molecules from
the films to the growing crystals. To maintain pressure
equilibrium, water flows to the films from the unfrozen
soil below. Thus the water is under very large tensile
stress. Crystallization proceeds, pushing upward and form-
ing an ice layer separating the soil. The ice layer grows
indefiniteh if just enough heat is conducted upward from
below to maintain the prevailing temperature and to re-
move the latent heat of freezing. Ice layers may thus grow
very thick. But as soon as this condition of equilibrium
is disturbed, either by a change in surface temperature or
by water not being supplied rapidly enough to maintain
the thermal conditions, crystals begin to form lower down,
at a point where the freezing point is higher. Then an
ice layer forms at this new level, and the supply of water
to the layer above ceases.
Because of the many factors affecting frost heave, it is
difficult to set definite boundary between soils that have
absolutely no frost heave and soils that may heave. How-
ever, the effect of grain size is so marked that this factor
alone can be used as a practical criterion.
Various investigators seem to be in close agreement on
8
the limiting grain size. Below, on the basis of tests on
pure fractions (sorted grain sizes), gives an average par-
ticle diameter of 0.1 mm as the maximum size that will
permit ice segregation under any conditions. Casagrande
gives the critical size as 0.02 mm for actual soils ( not
fractions). Taber, working with ground quartz and other
materials, found that at a size of about 0.07 mm, only the
faintest evidence of segregation appeared under the most
favorable conditions, and that for sizes smaller than 0.01
mm, ice segregation occurred readily. Of course, in natural
I'i^urf I. lAiiiuplf of ilit'ferential frost heave.
soils containing many sizes, grain-size distribution is an
important factor. Casagrande found that uniformity is
very important, and states that for a well-graded soil only
,■> per cent of grains finer than 0.02 mm is required to pro-
duce frost heaving, while for very uniform soils at least
10 per cent is required. The limiting grain-size curves in
Figure 2 were established by Beskow from munerous tests
on natural soils.
With decreasing grain size the thickness of the adsorbed
water films increases, causing more ice segregation. But
when the voids become so small as to reduce materially
permeability, water cannot be supplied at a sufficient rate
for ice segregation, and the heave is reduced. There is
then a certain optimum grain size for which frost heaving
is a maximum. Very fine silts heave most ; sands do not
heave at all ; while stiff colloidal clays have practicalh
no heave.
If the depth to free ground water is greater than the
capillarity (i.e. maximum capillary rise) of the soil, there
can be no flow to the freezing layers and no heaving will
occur. For coarse soils of low capillarity, heaving can be
eliminated by lowering the groundwater sufficiently. Even
for the finer soils, the ground water need be lowered only
a few feet to decrease the heave very materially.
Dissolved substances have a marked influence on the rate
of heaving. It has been shown that solutions change the
ion concentration, which in turn affects the thickness of tlie
adsorbed water films. Calcium chloride and waste sulfite
leach decrease heaving rather rapidly as their concentra-
tion increases. Since roads are perhaps the structures most
affected by frost damage, the following discussion will be
linu'ted to road problems, but it should be borne in mind
that the same general methods can be used for any other
structure. Frost damage to railroads is very important and
THE TECHNOGRAPH
in many cases prevention ot damage is more ilitHciilt than
tor roads, since very little diftercntial lH'a\"inj; ot the raiK
can be tolerated.
The damage caused b\ heaving can occvu' in two
jirincipal \va\s: (1) by the actual heave produced, and
(2) b\ the secondary effect of the softening of the road
bed due to the thawing ice layers. Heaving itself woidil
cause no damage if it were the same in magnitude all over,
but differential heaving almost always occurs, owing to
\ar\ing soil composition, var\ing ground-water conditions,
\arying depths to bedrock, varying heights of fills and depths
of cuts, and other causes. A common type of damage fiom
differential hea\e is the lifting of the crown of the road.
When the snow had not been completely remo\ed but just
thrown aside, covering the ditches and the sides of a road,
it acts as an insulator and retards the penetration of frost.
Where the road is cleared, the pa\ement is a good con-
ductor and the frost penetrates much deeper, causing more
heave in the center. It is quite common to see the slabs
on concrete highways tilted, with corner breaks, and the
longitudinal joints opened up. Most of the damage can
he prevented by careful snow removal. The snow shovdd
be cleared from the road completely, and even from the
shoulders if possible. Another procedure in snow removal
which helps in preventing frost damage is to remove com-
pletely the first snowfall during the late fall cold spell.
The frost can then penetrate the upper portion of the
road bed rapidly, allowing the thick ice layers to grow
lower down. In this location they are much less harmful
than near the road surface when the spring thaw comes.
The secondary effect of softening of the road bed dur-
ing thawing causes the most damage to roads. As water
is released from the frozen ice layers, and is prevented
temporarily from draining away by the still frozen layers
beneath, the bearing capacity of the road bed is reduced
and a heavy wheel may exceed this capacity and cave in.
Where the ice layers are excessively thick, melting ma\
cause "frost boils" — spots where the water content of the
soil is above the liquid limit, and the soil is in a liquid,
"soupy" state. Flexible pavements will yield and form
holes and bumps in such ground. Rigid pavements may
bridge over the boils and soft spots, or may crack from
the excessive bending moments. The cures for such condi-
tions are se\eral : stabilization of the road base by proper
selection and grading of materials, prexention of boils h\
replacement with other materials, eftecti\e drainage, and
placement of an insulating bed.
Let us now consider places where we may expect heave
in a road bed. The importance of depth to ground water
has already been discussed, and it is obvious that we may
expect heave where the depth is least. Thus in general,
heaving occurs most in cuts and least in fills. On sloping
ground, where there is part cut and part fill, the heave
may be very large on the inner side of the road and small
on the outer, causing tilting of the road bed that ma\
be even perilous to traffic. Excessive heaving and frost
boils may occur in spots where the road is quite level ami
does not pass through cuts or fills. At such places one
usually finds that the bedrock or impermeable la\er is
higher than elsewhere and the ground-water surface is thus
brought closer to the surface. In places of high ground
[ water, where fills are made of heterogeneous material
dumped at random, and care is not taken to eliminate dang-
erous frost-heaving material from the fill, large differential
heaving will occur.
Practical methods of preventing damage from frost heav-
ing are numerous and no specific rules can be given because
the amount of heave, the damage experienced, and the
control required vary so considerably. However, the follow-
ing general methods may be considered :
1. Lowering the ground-water table.
2. l'ie\eiitii)n ot upward llow of water by a thin layer
placed below the road bed.
.1. Decreasing the depth of frost penetration by a heat-
insulating material.
4. Excavating the soil completeK to the total frost
depth and replacing it by a non-frost-heaving soil.
5. Chemical treatment of the soil.
Of these methods, the most general and most important
is the first. Drains installed to prevent or decrease heave
must be placed at a sufficient depth below the road bed to
keep the ground-v\ater level at the desired elevation.
^ pf ","..,'[
Figure 2. Exanipli- iif differential heave.
Cienerally these subsurface drains can only be expected to
decrease heave to a nominally permissible magnitude, since
they cannot remove capillar) water and since the capillarity
of frost-heaving soils lies between 4 and 30 ft. Cases in
which such drains can prevent heave entirely are those
in which the soil is comparatively coarse (capillarity less
than the depth of drainage) and those in which the heav-
ing soil lies on top of a coarser material, so that the sub-
drain will cut down sufficiently into the coarser soil to
break the capillaritv. Deep drainage can be very effective
on side slopes. Here the drain should be laid on the up-
slope side of the road under the surface drainage ditch,
where it can intercept the high ground water and lower it
under the road bed to the level of the bottom of the drain.
Such a drain generally consists of a deep trench (6 ft. or
so) filled with gravel or coarse sand, with a tile drain at
the bottom. Where it is necessary to prevent heave entirelv
and the ground water cannot be lowered sufficientlv' by
drainage to accomplish this, either excavation and replace-
ment bv non-frost-heaving soil or insulation must be re-
.sorted to. Excavation to the entire frost depth and placing
of new materials is an expensive process and may not be
economical. In many cases it is cheaper to place a layer
of very stiff clay underneath to prevent upward flow. Where
this is done, the tight layer must absolutely never come
below the ground-water table, for then it would be useless.
Heat insulating materials have been used quite success-
fully in some places. Peat moss placed near the surface
has been found to work well in preventing frost penetration.
On slopes of cuts where mud flows caused by excessive
water content may induce slides or slumping, thus blocking
the road and side ditches, the formation of thick ice
lavers may be prevented by insulating the slope with a
few feet of cinders or sodding with turf. Chemical treat-
ment to decrease heaving has been tried with good results
in some instances, but a further study and a satisfactory
demonstration of the practicability of this method is still
needed.
For problems in frost heaving on existing roads, any
of the methods previously described may prove useful. Care-
ful studies should be made of places causing trouble before
(Contiiiiitii on Page 22)
MARCH, 1943
AFTER THE PEACE-What?
By W. N. FINDLEY
Associate in T.A.M.
We Americans aie iletcniiiiicd that cost what it may
\\c will will this war hut we are equally determined that
the price that we shall be called upon to pay shall not be
paid in vain. In the words of President Roosevelt, so
enthusiastically received on December 10, 1941, "We are
Sioin): to \\in the war and we are going to win the peace
that follows."
Our first thought and our greatest effort in this emerg-
ency must be directed to winning the war, but we must
remember that unless ivc take the time and make the effort
noiv to prepare a hliirprint for peace and start hnildin/j in
aerordanee ivith that plan the peare that follous the war
zril/ he hut a fleetiny dreani.
What do we mean when we sa\ that we will win the
peace? Do we mean that we shall so plan that at the con-
clusion of the war we in America shall maintain our na-
tional income, our high standard of living, that there will
be no unemployment and no depression ? Yes, we mean
all of that but only as secondary objectives to be planned
along with the primary objective — winning the peace. By
winning the peace we mean primarih that we shall formu-
late a peace settlement which will leave no cause for nation
to war upon nation and that we shall maintain such re-
lations between the people of the world that war will never
again return to the earth. This is the high purpose to
which all America is dedicated — a purpose which will re-
quire straight thinking and an all-out effort on the part of
everyone.
The cause of democracy and of all free men every-
where needs the helpful guidance of the engineer and sci-
entist, with his training in analytical work — and engineers
and scientists are giving full measure of help in the con-
struction of factories, homes, barracks, tanks, planes, guns,
and all sorts of other material for the armed forces and
civilian workers in war industries. Rut democracy for the
armed forces and civilian workers in war industries. Rut
democracy needs the cooperation and guidance of the tech-
nically trained mind not only for production of armament
for defense but also to make the plans and supervise the
construction of a just and enduring peace.
World War II more than any previous war is a war
in which engineers, and scientists, play an all-important
role. We engineers and scientiststs must bmld the weapons
of offense and defense, and "detail" the strategy which
will spell victoiy or defeat.
The treasury expenditure for war activities during the
calendar year 1042 was ^0 billion dollars and it is estimated
that in 1943, 33 billion dollars will be expended for the
construction of war material. The engineer is responsible
entirely for rapidly and efficientlv producing this material.
During 1942 we produced 49,(i0() planes, 32,000 tanks,
17,000 anti-aircraft guns and S, 200, 000 tons of ships. For
1943 President Roosevelt has set as our goal 125,000 planes,
75,000 tanks, 35,000 anti-aircraft guns and 10,00(1, ()()()
tons of shipping. The colossal task of designing and building
this equipment in the specified time is set squarely upon the
broad .shoulders of the nation's engineers.
But, shall we, who have such a large responsibility in
providing the materials of war, be content with merely
winning the war, and, as in the past, leave to others the
problem of winning the peace — others who in the last post
war arrangements demonstrated their utter inability to
10
cope with the problem? No, it is important that e\cr\one —
engineers, scientistst, and people in all walks of life — shoidd
work together on this problem and make sure that the
United States does not once more, by refusing to cooperate,
prevent the formation or operation of an effective world
government. We must start now to biu'ld the foundations
for the kind of world in which we would like to live —
the kind of world in which free men may remain free.
What must we do in order to win the peace? Several
answers have been proposed to this question — repression of
militant nations, the balance of power, the League of
Nations, isolation. Many of them ha\e been tried at various
times in the past and have failed. There is, however, one
answer which has not been tried on a world scale. Yet
on a smaller scale it has hat! 156 years of luiparalleled suc-
cess and growth. This answer is the same answer that
Americans gave in 1787 — a method of luiiting states into a
single union under a government whose sole power is to
regulate and control interstate and foreign relations. The
growth and success of this union method has been tremend-
ous, yet its growth has been far outstripped by the increase
in the rapidity of communication and the extension of com-
mercial relations to all parts of the globe.
The engineer is responsible for conquering time and
space through the invention and development of such things
as the airplane, automobiles, radio, telephone, etc. But in
developing this mechanized world without at the same
time providing the world economic and political machinery
to go with it, the engineer has developed a machine without
a pilot, a Frankenstein without a brain. And this fact
that the world is without iniified economic and political
direction is largely the cause of our present difficulty. To
form the basis for a unified economic and political system,
some form of world government must replace the principle
of national sovereignty. The type of world government
which seems to have the greatest probability of success is
the American invention of a federation or luiion.
When should we start a program to win the peace?
We should start now to think and discuss the post-war
problems and to prepare detailed plans for the post-war
world so that when the time comes for action the United
States will not be found unprepared, and will be ready to
take her part in a program for peace and order.
Rut in this planning we must not lose sight of the fact
that the topic of post-war arrangements is highly contro-
versial aiul that no formula has yet been devised which
seems able to encompass all the variables of this highly
complex problem. It is quite evident that even under the
most favorable circumstances many years must elapse before
great sections of the world's popidation will be capable of
taking part in self-government. So that the final answer to
the problem may be some form of improved and empowered
"league of nations" to maintain order luitil such a time
as a permanent world union can be established.
However, it may be argued that it is better to make
the most of an opportunity to take the first steps toward I
our goal than to risk gaining nothing by waiting for an
oppornme moment to accomplish our ultimate objective in
a single stride. With this in mind the following proposal
may be worth\' of study as an immediate step toward even-
tual world govenunent. ^
(Continued an P/iye 16) 1
THE TEGHNOGRAPH
Battle without headlines!
The men and women of Bell Telephone Labo-
ratories are directing their energy these days
to developing new and better communication
equipment so vital in today's swift-moving
global war.
Peacetime developments, pioneered by
Bell Laboratories, are seeing action on every
front. Many of their war-time achievements
should prove stepping stones to progress in
the coming days of victory and peace.
Service to the Nation — in war or peace,
that's the one ideal of Bell System people.
>y,R CAU? coMiSm'
MARCH, 1943
11
NAMES in the NEWS
By WILLIAM SGHMITZ, Gh.E. "45
and
LEE SULLIVAN, M.E. '46
JIM ROACH
That genial engineer who always wears a smile and
always greets you with a cheery note is Jim Roach, a senior
mechanical engineer. This season Bloomington's gift to
Eli Manle\ has ahead) earned his third "I" for swimming.
Through his brilliant career as a freshman splasher, Jim
was selected as the swimming team's representati\e to the
JI.M
Beta Kappa dinner, given for the outstanding freshmen of
each sport. At this dinner he was given the Beta Kappa
award for the most outstanding freshman athlete with
the highest scholastic average. Through his swimming, Jim
was initiated into Dolphins, honorary swimming society.
In his freshman year also Jim was initiated into Phi
Eta Sigma and since then has kept a neat 4.1 average.
Besides swimming, Jim's activities included a position in
Junior Cabinet of the Men's League.
During the summers Jim has worked at different jobs,
but the one he enjoyed the most was being lifeguard at
Bloomington Country Club swimming pool last summer.
Jim figured his association with all the pretty girls was good
enough, and considered his salary as a bonus.
Jim likes almost any sport, and enjoys participating in
intra-mural sports for his fraternity, Sigma Chi. B. R.
(before rationing) Jim used to design, make, and fi\' gas
model airplanes, but now that he can't get the gas and
swimming and studying take too much of his time, Jim
has had to give that up. There's one thing that Jim still
like to do, though, and that's love. As Jim says, "There's
nothing like a solid session, now and then, mostly now."
After graduation, he hopes, Jim will don Navy blue
and learn to fly for his Uncle Sam. Jim's enlisted in the
Navy V-5 and hopes that he'll he allowed to finish this
semester so he can get his degree.
RAY ACKERMAN
(^ne of those extra-bus\' little men who roams the
north campus is Ray Ackerman, senior civil engineer. Be-
sides carrying twenty hours, Ray has taken on the positions
of President of Chi Epsilon and co-vice president of the
A. S. C. E. He is also a member of Sigma Tau.
12
Ray, a native of Morton, Illinois, has done very well
for himself here at the L. of I., making a 4.2 average for
three and a half years. Although his activities and studies
take up most of his time, Ray takes time out now and then
to enjo\' a few lines of bowling, at which he is prettv' good,
we luiderstand. His other main outside interest is a good
rough game of ice hockey, in season.
When Spring and warm weather come around, however,
Ray sneaks away from the books oil into the fields to do
a little hunting. The day after pheasant season opens, Ray
is usually seen sporting a pheasant feather in his cap.
Craving the out-of-doors, Ra\ also likes to fish, claiming
a ten pound muskie as one of his better catches.
Claming a 2-A draft classification, Ray will receive his
RAY
degree this June and depart for the sunnv state of Cali-
fornia, where lie will become a man behind the man behind
the gun (airplane). He has a position with Douglas Air-
ciaft Corporation awaiting liim there.
WILLIAM G. MURPHY
Introducing Lieutenant William G. Murphy. Lt.
Murph)', better know as Bill, was originally of Pittsburgh,
but his present home is Decatur. Bill, a senior civil engi-
neer, is a member of the A.S.C.E., Alpha Tau Sigma, and
Scabbard and Blade. Before coming to Illinois, Bill had
a fine collection of stamps, but has had to give that up for
the more important work of school.
Bill is interested in all kinds of sports and is all for
the stiff physical education coinses. He believes that every-
one should be in good physical condition so he can help
to do the job at hand today. Bill is most interested in the
structural coinses he is taking. He believes that there
is a great deal to be done in that field.
Bill's main interest is, however, the army. He spent
three years at Kemper Military Academy, where he re-
ceived his Associate in Arts degree. From there he went
to military summer camp at Camp Riley, Kansas. This
was the first step toward getting his commission. Then
Bill came to the U. of I. to continue his military and civil
THE TEGHNOGRAPH
engineering work. He became a cadet in tiie advanced
course and was a cadet major in the Intaiitry last semester.
As he has completed his training for a commission, liill is
now Lieutenant Murphy.
If he can keep his average up until April 2nd, Bill will
receive his H.S. degree and leave for Camp Croft, South
Carolina, where he will get more training. Then, on
May 1st, Bill will be traiisfered to Fort Benning, Georgia,
where he will enter the Heavy Weapons and Rifle Compain
Commanders School. After that, Bill hopes to transfer to
the air-borne infantry, and from there into active duty.
Here's hoping everything goes well, and, good luck, Bill.
BILL
OLIVER SCHMIDT
Here's one fellow we had a hard time getting hold of.
Yes, this is one engineer who doesn't bury himself in his
books all the time. Oliver, a native of Cissna Park, is a
mechanical engineer who sings second tenor in the Men's
Glee Club, is a member of Phi Eta Sigma, Tau Beta Pi,
was treasurer of Pi Tau Sigma last semester, and is a first
lieutenant in the advanced course Engineer unit. He is
also president of his independent house. Club Topper.
Oliver is interested in woodcraft, having done quite a
bit of whittling before the engineering courses made him
turn to the books. He also likes to listen to any piece of
classical music. When he can find time, Oliver likes to
play basketball and golf, and enjoys a good swim now and
then.
Internal combustion is a subject which interests Oliver
the most. He would like to seek further knowledge in
that field, as well as in machine design. He says that these
are the two most interesting courses he is taking. A re-
\ision in the mechanical engineering curriculum would suit
(Oliver just fine, for he believes that hydraulics should be
a required course for a mechanical engineer.
Oliver doesn't date on campus, not because he doesn't
like the girls here, but because he's true to the girl back
home. With all the uncertainties of the world today, how-
ever, he has made no definite plans for the future.
Being in the advanced course, Oliver expects to leave
in June for Fort Belvoir, Virginia, where the Officer's
Candidate School for engineers is located.
STEVEN YURENKA
Steven Yurenka, or Steve to his friends, comes from
Cicero, Illinois. He started his college education at Morton
junior College, which is located in his home town. When
he had completed two years in engineering at Morton, Steve
MARCH, 1943
(ILLII-;
came to Champaign-L rbana to finish school as a mechanical
engineer. Now in his last semester, Steve boasts a 4.4')
all-University average, one which anyone would be proud of.
Because of his good work, Steve has been initiated into
Tau Beta Pi and Pi Tau Sigma, of which he is now vice
president. He is also chairman of the American Soicety
of Mechanical Engineers.
While in high school and Morton Junior College,
Steve spent much of his time reading for pleasure. Since
he came to the U. of I., however, Steve has had to change
the books he reads, for most of his time is spent studying.
When he first came here, Steve became interested in weight-
lifting and ever since has tried to put an hour or so each
day aside for this purpose. Steve passes his afternoons in
Talbot Laboratory, where he has a job working with Mr.
Findley on fatigue tests of celhdose acetate and aluminum.
There is more about this in another article in this issue.
Claiming a 2-A draft classification, Ste\e will finish
school and then go to work for Allis-Chalmers .Manufac-
turing Company. He has picked Allis-Chalmers because they
give a two years training course with the actual work,
which appeals to him because it serves as a good transition
from school to work. Another reason for picking that com-
pany' is that he is mainly interested in machine design and
figures that he can learn much fiom the large machines in
the Allis-Chalmers plants.
sri;\
13
Our Societies
By BYRON ROBINSON, M.E. '44
A.S.M.E.
The new officers of A.S.M.E. for the second semester
l')42-4,? are as follows:
Ste\c Yureiika (^huinnan
Alan Park I'ice-Chtiiriiiuii
Bernard Lattyak Secretary
(jcorge Mays Treasurer
On the evening of March 17, the A.S.M.E. presented
four \er\' interesting and entertaining motion pictures at
107 .M.E. Lab. The titles of the films were as follows:
"Romance of Radium," "Television," "Bowling Aces,"
and "The Japanese Relocation."
CHI EPSILON
Chi Epsilon held meetings on February 23, and March
4, at which time prospective members were considered and
selected. Faculty and student members participated in an
open discussion at the March 14 meeting which was a
bid smoker held at Triangle fraternity. An Honor Roll
of former Chi Epsilon actives who are now in the armed
forces is being prepared for "Transit", the national publi-
cation of Chi Epsilon.
PI TAU SIGMA
Pi Tau Sigma held a rushing smoker at Triangle fra-
ternity. Wed. March 10. Prof. O. A. Leutwiler presenteil
the history of Pi Tau Sigma especially for the benefit of
the rushees. Elmore Mays, last semester's president, was
presented with a gold gavel in appreciation of his services
to the organization. Each rushee was presented with a
non-technical question, the answers to which were very
entertaining. The plentiful supply of refreshments was
quickly depleted.
S.B.A.C.S.
The officers of S.B.A.C.S. for the second semester
1942-43 are as follows:
Payson Shonkwiler President
Eugene Lynch liee-Presideiit
Gordon Q. Johnson Secretary
Bill Prentice Treasurer
The comparison of chinaware of different countries was
the subject on which J. J. Svec, ALmaging Editor of
"Ceramic Industry," spoke to the S.B.A.C.S. on AL'irch 4.
A.S.A.E.
On Tuesday, March 9, Mr. K. J. Trigger of the ^LE.
department spoke to the A.S.A.E. about steel for farm
implements. In his talk, Mr. Trigger stressed the fact that
very large amounts of steel are necessary in the farm ma-
chinery industry, and also in other major industries, and
because of this large demand, it is possible that post-war
materials will be competing with steel, although steel will
probably hold its supremacy.
TAU BETA PI
Tau Beta Pi held its annual spiing rushing smoker at the
Lambda Chi .Alpha fraterru't\ on .March 11. A discussion
of current events was held for the purpose of getting
acquainted. Refreshments were served to conclude the meet-
ing. The examination for the candidates was held on
March 2i in Mechanical Engineering Laboratory. The
initiation is schedided for an earl\ date.
A.I.E.E.
On Thursday, March 4, 1943, A.I.E.E. elected the
following men to lead their organization for the second
semester 1942-43:
Pete Fenoglio President
Raymond Shick f 'ice-President
Earl Boesenberg Secretary
Richard [ohnson Treasurer
TAU NU TAU
On February 23, at the Sigma Pi fraternit\. Major
Albert, F. A., spoke to T.N.T. about the coordination of
the Field Atillery with the Infantry in battle. At a rush-
ing smoker, held March 2 at -Alpha Delta Phi fraternity.
Colonel Wilkes, C.E., gave the history of T.N.T. Instruc-
tions to twelve pledges were given at the formal pledging
meeting held March 9. On March 16, a meeting for pledges
only was held.
The Sophomore Award presented annualh b\ 'F..\.T.
was received by Lucien Wilkes, who received a silver medal
for first place, and L\le r^anning, who received a bronze
medal for second place. This award is presented to out-
standing sophomores in the Engineers Basic Course
R.O.T.C.
A.S.C.E.
Prof. W. C. Himtington ga\e an interesting lecture,
illustrated by slides, at the first A.S.C.E. meeting of the
semester on Wednesday, March 3. His subject was "Ail-
ments of Dams." It is not generally known, but most large
dams, although structurally sound, are disintegrating and
cracking so severely that maintenance costs are exorbitant.
A small group attended the first social afifair, which
was a radio dance held at Triangle fraterm'ty Saturday,
.March 6. The social chairman, Dick Webster, did a good
job of arranging, and those present enjoyed the evening.
Prof, and Mrs. W. A. Oliver were chaperons.
Officers of .A.S.C.E. for this semester are as follows:
Bud Christianson Preside nt
Homer Wong, Ray Ackernian lice-Presidents
Louis Brown Treasurer
Eugene Estes Secretary
14
THE TECHNOGRAPH
r
What's the hottest spot
in a Dog Fight ?
A pilot may keep cool in a "dog
fight" — but not his engine! And to
function smoothly at high engine
temperatures all moving parts must
be ground and finished with split
hair precision. And that's where
Carborundum comes in. For instance,
the valve stems are ground to the
required accuracy by a centerless
grinding process which Carborundum
helped develop.
The centerless grinder grinds
the valve stems to an accuracy
of five ten-thousandths of an
inch. Does it, too, in half the
time other finishing methods
would require. Carborundum has
led in the development of cen-
terless grinding wheels to speed
the output of valves, pistons,
shafts and other such parts
that go into a plane.
Industry at war is finding new
uses for grinding wheels and other
abrasive products. . .Weapons for
Production. . .every day. When you
get in the field and encounter a
production problem which abrasives
might solve, write The Carborundum
Company, Niagara Falls, N. Y.
^
1.- a reBi^tered trade mark ot una iriUi
■ftur* by The Cwborandani Company.
M.\RCH, 1943
15
Putting STEAM
into the WAR EFFORT
JiO^
Every ship, plane, tank and tra«or, like every gun, bomb
and shell, is a product of power. Power, ever more power,
is needed to win in global warfare . . . and steam power
carries the bulk of the load.
Because this is so, and because Babcock & Wilcox is
America's largest producer of steam generating equipment,
B&W employment has increased at a rate far in excess of
that shown by industry's average. All this effort today is
devoted to helping utilities,
industrial power plants and
ships produce the power to
win this war. When victory
and peace have been won,
B&W facilities will be
ready to help you, the en-
gineers of tomorrow, meet
your post-war power
responsibilities.
G-242
FREE 14-PAGE BOOKLET
"The Design Of \X'aler-T:ihe
Boiler Units," Not a ntuniial
ol design, this interesting
hook explains what types of
hollers are used for the most
common types of service and
u hy. Your copy will be sent
on request.
THE BABCOCK • WILCOX COMPANY
BABCDCK & WILCOX
AFTER THE PE.ACE WHAT?
((Juntiniitil from Pat/t 10)
It is suggested that a union of free peoples be foinieil
iiiiniediately in order to aid in winning tlie war. Lrfectiw^'
unit\- of command in militai\- actixity and in defense pro-
duction can only be obtained by means of a union not by
an alliance. The position of the anti-a.\is nations has been
greatly improved by the unification of command between
the American and British forces. But this unification of
command is based on the alliance method — a method whose
glaring defect was all too forcefully brought home to the
British and French when France made a separate peace
with CJcrmany — contrary to the provisions of their alliance.
.'\nd the British could do nothing about it any more than
we could do anything about if the British were to decide
now to make a separate peace with the Japs and concentrate
their efiforts on the European phase of the war.
A union of free peoples should be formed now rather
than after the war because now we have a tremendovis
binding unity of purpose to win the war and the peace,
whereas after we have won the war we may lose sight
of our ultimate goal — to win the peace. Those of us who
have suffered, whose homes have been destroyed and sons
killed may become blinded by desire for revenge, and those
of us who have been fortunate enough to escape all but
the labor and hardship of a war-time econom\ will be
distracted by the desire to return home, to isolate ourselves
and enjoy a much needed rest forgetting that the job is
but half done.
How might we begin a world union ot nations? A
beginning has already been made. The inter-American
conference at Rio de Janeiro resulted in an alliance of 26
anti-a.xis nations — the number has now increased to 31.
I'erhaps even more significant, the Rio Conference has
resulted in the formation of an inter-American commission
of militarv and naval officers; the recommendation that
all commercial and financial intercourse with the axis cease;
and the recommendation that all trade barriers barring a
maximum productive effort be removed.
But this is not enough. We must remember, that even
though this alliance is called the "Lnited Nations," it is
not a luiion since it is based on the government-to-govern-
luent. unaru'mous consent type of negotiation. In forming
this alliance in such a short time we have accomplished
nuich but we must accomplish a great deal more. In order
to win the war and the peace, the solidarity of the "Lnited
Nations" must be extended by forming a union of at least
the more influential of the 31 nations.
It is realized that there are several forms which a union
of nations might take successfully. The following form is.
however, suggested for consideration as that which at the
present time seems to ha\e the most to offer.
The relationship between the nations in the proposed
union might be similar in many respects to the relation be-
tween states in the L nited States. That is, the nations
of the union would discard the principle of national sover-
eignty and \est in the government of the union the power
to goNcrn the foreign relations of the luu'on. including the
power to make war and peace; to maintain a common de-
fense force, a common currency, and a common communica-
tions system ; to regulate commerce and maintain free trade
between nations of the union; and to operate directly on
the individual citizen.
It seems essential, in order for a union to function more
efifectively than an alliance of nations ( the .systems we now
have), that the governing body should be made up of rep-
resentatives of the />ffj/>/r of each nation with provision for
safeguarding the interests of the smaller nations, similar
to the pro\isions in the Congress of the L nited States for
safeguarding the interests of small states. The citizens
of all nations of the union would be citizens of the union
while still retaining citizenship in their home nation, just
as citizens of the United States have also citizenship in
some home state. The union, on the other hand, would
guarantee to all its citizens equality before the law and
the fundamental freedoms and rights of the indi\idual,
such as — freedom of religion, speech, press, and peaceful
association.
Such a union of nations should extend to all nations
the privilege of joining the union and sharing in its benefits
and responsibilities on an equal basis with the founder
nations at any time that they demonstrate their ability in
self-government based on the principles of freedom and the
rights of man.
The forming of such a vuiion will of course require
many readjustments because of the removal of protective
tariffs and the like. It may even work a hardship temporarily
on .some groups of people, but these hardships and readjust-
ments will be infinitesimal compared to those which we
are luidergoing today.
If as suggested, we form a union of democracies now
for the dual purpose of winning both the war and the
peace, it is to be hoped and expected that the peace terms
which the union asks of its opponents will exemplify the
ideals for which we arc fighting — freedom of the individual
and justice and fair-dealing in international relations. In
accordance with these ideals the luiion should offer to make
peace with the world on the basis of: no reparations, an-
nexations or reprisal measures; no punishment by the
uiu'on of axis nationals, and arbitration of any disputes
that cannot be settled by negotiation. At the same time
the vmion should offer to take into its membership any
nation which desires to enjoy the advantages of a federation
(Continued on Page 20)
16
THE TECHNOGRAPH
FASTER than ever before — and with
fewer delays — man shapes steel
with the Airco oxyacetylene flame.
There's no time out for sharpening or
regrinding when this modern cutting
tool is on the job. Here the Radiograph
— an Airco achievement — is depicted
utilizing the oxyacetylene flame to per-
form a highly specialized cutting op-
eration. So versatile is the standard
machine that it does the job speedily,
accurately without the aid of special
attachments.
New, faster, better ways of making
machines, engines, ships, tanks and
guns result directly from using this
"never dull" production tool. So varied
is its application that, in addition to
cutting steel swiftly and accurately, the
oxyacetylene flame hardens steel to an
easily controllable depth, cleans metal
surfaces for longer lasting paint jobs,
welds metal into a strong, lasting struc-
ture. To better acquaint you with the
many things that this modern produc-
tion tool does better we have published
"Airco in the News", a pictorial re-
view in book form. Write for a copy.
REDUCTION
i%^tej<ae (^//'<
tees:
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texas:
Magnolia-Atrco Gas Producti Co.
General Offices HOUSTON, TEXAS
OFFICES IN AIL PRINCIPAL CITIES
AIVVTHING \^0
MARCH, 1943
EVEHYTHI.'MU FOH U.4.«i WKI.DIXC OK t ITTIIVU ANU ARC WELUING
17
Engineering News Pictures .
— (Cul (.'.furtrsy Ucstiiujlioiisc)
BOUNCELESS BALL
Westinghouse engiiu-crs have found that a steel ball
half-filled with metallic powder will not bounce, as this
time-exposure photograph illustrates. This discovery has
been used to prevent poor connections by eliminating bounc-
ing and chattering in electrical relays. The relay contacts
are made hollow and partly filled with powder, or special
hollow powder containers are attached to the contacts.
Two balls of the same weight — one empty and one con-
taining powder — were dropped simultaneously from the
top of the posts, left. The empty ball left a looping trail
of light as it bounced four times. The ball containing the
powder rolled without bouncing, as shown by the straight
streak of light. Rough surfaces of the metal powder particles
created frictional heat, as the\ slid over each other, dis-
sipating the energy the ball wo\ild ha\e useil in bouncing.
'W'-^-
— (Cut Cinirtesy Ccjicrul Electric)
PORTABLE FLOODLIGHT FOR
COMBUSTIBLE AREAS
A portable battery-operated floodlight has been an-
nounced by the Illuminating Laboratory of the General
Electric Company especially for combustible areas which
cannot have installed lighting. This unit is intended for
use in such places as powder igloo interiors, powder maga-
zines, freight car and warehouse interiors containing com-
bustibles, and during blackouts and other emergencies.
The floodlight consists of a small steel box (19 in. by
9%; in. by 20% in.) "ith a special dust- and vapor-proof
lamp housing mounted on a bracket to allow pointing in
any desired direction. A high-efficiency glass reflector,
combined with pre-focus positioning of the unit's 50-candle-
power concentrated-filament t\pe bulb and a diffusive lens,
gives a powerful medium-angle floodlighting distribution.
A 5-cell storage battery with nonspill valves is housed
in the box. Quick exchange of discharged for charged
batteries is made possible through a polarized connector
permanenth wired to the battery terminals. Normal burning
time for the unit is approvimately 10 hours.
PL.ASTIC HATS GO TO WAR
These freshly-painted plastic helmet
liners pass under the drying rays of infra-
red lamps on their way from a Westing-
house production line to the battlefront.
Made of tough Micarta plastic, these
"hats" are the inside half of I ncle Sam's
new two-part, double purpose helmet.
Strong as steel of the same weight, the
12 ounce headpieces give soldiers adequate
protection during non-combat duty. In
battle, they provide comfort and heat in-
sulation when worn inside two-poinid steel
helmets.
18
— (Cut Courtesy ilcstiiiyhoiiiCj
THE TECHNOGR.\PH
r
/ff}
ngineers who know their
bearings are helping to win the war
Timken Tapered Roller Bearings in untold millions have gone
and constantly are going into American fighting equipment and
the industrial machines that produce it — placed there by engineers
who know from years of experience what Timken Bearings can do.
Many of these veteran engineers began to acquire their knowl-
edge of Timken Bearings while in college, and if you asked
them they would tell you that this has been an important factor
in their success.
For there is no bearing problem, however complex, that cannot
be solved by the multiple abilities of Timken Bearings — the
total elimination of friction; the safe carrying of radial, thrust
and combined loads; and the holding of moving parts in correct
and constant alignment.
Begin now to obtain your knowledge of Timken Bearings.
THE TIMKEN ROLLER BEARING COMPANY, CANTON, OHIO
TIMKEN
TRAOC-MAKK HKO. U. •. PAT. OrP.
TAPmO ROUiR BEARIHG5
"ALL THERE IS IN BEARINGS"
MARCH. 1943
19
OUR ELECTRON MICROSCOPE
((^outinuetl from Piigt 7 )
are formed by placing a drop of collodiaii on a still water
surface. This in turn is supported on a very fine wire
mesh and observations are made through one hole of the
mesh. It can be seen that the nature of this instrument
imposes certain conditions on the type of specimen, for
example, the specimen must be transparent to electrons.
In the study of metal surface finish, an extremeh thin
coating of plastic is placed on the surface and then stripped
ofi'. This film takes on the same pattern as the surface
and can be observed in the microscope.
The University of Illinois was the first school to own
an electron microscope. The instrument, which is located
in Xoyes Laboratory, was bm'lt by RCA and cost ap-
proximately 1 (),()()() dollars. The work done here is under
the direction of Dr. Cj. L. Clark. Some of the more
recent studies have been concerned with carbon black (for
u.se in synthetic rubber), lime particles, soils and clays, soil
bacteria, Illinois coals, sperms and the finish of metal
surfaces.
ROTOR BARS REMOVED TO AVOID
LONG SHUTDOWN
Recently a J3() hp motor, driving a centrifugal re-
frigeration machine, broke down and threatened to tie up
half the capacity of an alcohol refinery. Fractures of the
rotor-bar-brazing had de\eloped and re-brazing woidd
probably have caused breaks at other points. Westinghouse
engineers recommend winding with copper and this was
promptly done. Sharp corners, where the bars were notched
for the end ring, were removed and the motor was back
in service in a week.
HIGGinS
AMERICAN DRAWING INKS
Precision Inks for Precise Performance
From t!-.e steamy dampness of the lro[ii(-i to the icy dryness of the
arctic, experienced draftsmen insist on Hi^gins American Drawing
Inks. For they know they can depend on tlie precise performance of
Higgins Inks under all working
conditions.
For more than 63 years Higgins
American Drawing Inks have
been winning world-wide re-
spect for \\rc\T superior quali-
ties — for fr?e flow and sharp
surety of line. Draftsmen know
that with reasonable care
Hij»gins American Drawing Inks
retain their qualities of pre-
cision perfnrmcnce unless ac-
tually ex[iosed to freezing.
Availabis in a com-
plete color range-
.\FTER THE PE.\CE -WH.\T?
((Joiiliniiiii from Piige 16)
of nations and is willing to assume the responsibilties of
membership.
The formation of a union, as proposed, would eticourage
axis liominated detnocracies to rejoin the fight for freedom,
overthrow their totalitarian tyrants and unite with the
union; and the adoption of a peace proposal, such as out-
lined above, by a luiion having the prestige, integrity and
power of the one proposed would tend to remove fear of
defeat from the minds of the peoples of totalitarian coun-
tries. Hence such a program should materially aid in win-
ning the war and in setting up the coiulitions for a just
and enduring peace.
Finally regardless of what decisions may be made about
an immediate union of nations we must all as individuals
strive to prepare America to take an active part in iiost-
war economic and political arrangements.
BIRD GUN TESTS PLANE WINDSHIELDS
With plane speeds increasing, the risk of a large bird
crashing through the windshield and endangering the life
of the pilot and all others aboard demands attention. I nder
the guidance of the Civil Aerotiautics Administration, a
cooperative scientific study of just what happens to the
windshield of a plane when struck at high speed by a
heavy bird, is being made by airplane operators, builders
and suppliers. The purpose is to learn how to construct
windshields that have greater strength against such impact.
The stud\' is being made, strangely enough, in a Westing-
house laboratory used primarily for testing circuit breakers.
The test equipment consists of a high-velocity com-
pressed-air gun, designed and fabricated by engineers of
the Westinghouse Engineering Laboratory. The gun which
has two interchangeable barrels, one five inches, and the
other ten inches in diameter — both 20 feet long, is con-
nected to a reservoir of air under high pressure. Loaded
with an electrocuted chicken or turkey the gun is fired at
the test windshield. Velocities far above plane speeds now
contemplated, can be achieved.
Approximately a hundred tests have been made, using
diliferent speeds, angles of impact, sizes of birds, and t\pes
of windshields. Already Civil Aeronautics Association engi-
neers have learned how to increase the impact resistance
tremendously. A standard transport plane windshield broke
when struck by a four-pound bird at a speed of 75 mph.
The latest windshields tested withstood the impact of a
four-pound bird at 300 mph., and of a 13-pound bird at
over 200 mph.
The Westinghouse laboratory is retiiarkably well-suited
to such unusual tests. Large outdoor test cells, where circuit
breakers are deliberately tested to destruction, provide an
ideal shooting range. Oscillographs, cameras, and recording
devices are at hand, and compressed air is available in
quantity. The most important part of the gun is the trigger.
Fortunately a high-speed air valve, recently developed for
use with compressed-air circuit breakers, served the purpose
without modification. This is another remarkable illustra-
tion of haw the tools of peace are helping to hasten the
da\ of victor\ .
SQUEEZING OUT KWH \
Saving enough on losses for the utility company to
pay the interest on the investment, Westinghouse experts
recently rewound the stator of a 23,750 kva turbine-
generator without use of additional critical material. The
reduction of 335 kw in no-load losses and 400 kw iti full-
load losses makes a few more kwh available for war pro-
duction.
20
THE TECHNOGR.\PH
^^1
The winning of the war is the first objective —
everyone agrees to that. That is why the Zinc industry
is concentrating its efforts on production; for Zinc is
so very important, in so many ways, that it has been
placed in the Hst of essential, strategic materials. In
other words, the use of Zinc is a "must" — for many
purposes nothing else can take its place.
This new book, ''Zinc in Wartime", is a pictorial
story of the ways in which Zinc is helping to win the
war. Hundreds of photographs show the great variety
of uses to which Zinc is put, in planes, tanks, battle-
ships, in all kinds of fighting equipment. The book is
more than interesting; it is fascinating, inspiring. It is
worth reading. You can get a copy by writing to the
AMERICAN
ZINC INSTITUTE
I ncorporated.
60 East 42nd Street
NEW YORK.N.Y.
MARCH, 1943
21
FROST-HEAVING OF SOILS
(Continued from Page 9)
any lemecl)' is tried. In nian\- cases a trial lirain, or insulat-
ing bed, or bed of coarse material demonstrates the effective-
ness of each method. For new roads, a complete soil
survey shoultl be made. With proper control and placement
of fills and proper drainage installation, most frost heaving
pioblcnis can be solved.
PRECIPITRONS GO TO WAR
Dust oil and smoke can seriously effect the nation's
war effort, according to Westinghouse engineers. The
Precipitron is useful for removing from air breathed b\
desert engines, thus lengthening their life. So as not to
betray a ship's presence below horizon, the smoke from
its stack can be eliminated by a similar electrostatic sepa-
rator.
DESIGN 24.VOLT AND SEARCHLIGHT
Military authorities recently required a powerful
searchlight for operation on 24 volts d-c. According to
Westinghouse experts, engineers accomplished the impossible,
since arcs normally become unstable at less than 55 volts.
.'\ new type of carbon electrode plus a new control scheme
produced a light stable e\en at IS volts with a light beam
of 50 million cp. Not only that, the light is more efficient
than previous models.
WANTED!
ENGINEERS and TECHNICIANS
INTERESTING WORK on post-war research
and war projects in one of the world's largest
air conditioning and refrigeration research
laboratories with excellent opportunity for
obtaining industrial experience and post-war
employment, if desired, for
(1) L.\BOR.\TC)RY SUPERVISOR to or-
ganize testing i)rocednre and direct the work
of laboratory technicians.
(2) ENGINEERS in design and research
work on refrigeration and air conditioning
equipment and in development on essential
war contracts.
(:',) U\BORAT()RY TECHNIC1.\NS to di-
rect the complete erection of test set-ups
and direct and supervise the actual test runs.
(4) INSTRUMENT TECHNICI.\NS to do
instriunent calibration and to be in charge
of instrument storage, repairs, etc.
I'li'iisr writi':
MR. T. M. COX, Personnel Department
Carrier ('<ir|iorati(m
svKAH si:, m;\v vouk
STATIC ELECTRICITY INTERFERES
WITH WAR EFFORT
.Static electricity experiments ha\e demonstrated that
rubber tires impregnated with conductive materials drain
static charges from trucks used in explosives plants, reduc-
ing the danger from sparks that might cause an explosion
according to Dr. Victor Wouk, 2.^-year-old Westinghouse
icsearcii engineer, at the A.I.E.E. winter convention.
Big bombers can build up static charges powerful
enough to give discomforting jolts to ground crew nun w lio
touch the plane .soon after it lands. This useless electricity
may be the cause of a gasoline fire. On an extremely dry
day, your automobile may build up an electrical pressure
of 30, ()()() \olts. These \()ltages rareh cause any damage
in ,in auto because the amount of electricit\ your car can
hold is extremely limited.
To measure this tiny current Dr. Wouk fastened a
wire to the body of a car and connected the wire to a
microammeter, an extremely sensitive electrical instrument.
Another wire attached to the microammeter was put througli
the rear window of the moving auto and connected to a
steel chain dragging in a grounded steel channel imbedded
in an asphalt road. With this apparatus, he was able to
make all the electricity in the car body flow back to the
ground through the current measuring device.
When a car is driven along a highwa\, the current
stops flowing when the auto becomes fully charged. When
that point is reached, all the electricity from the tires goes
directly back into the roadway without passing through
the body. The charge in a car drains away in a few
seconds after the auto stops ; it rarely lasts longer than
10 or 15 seconds.
G. E DEVELOPS MEMORY MACHINE
A memory device, which will retain the image of an
electric flash for 1/25 of a second, long enough to open
automatically the lens of a camera and make a picture of
it, has been developed in General Electric's laboratory.
This electronic robot consists of a cathode ray tube on
which a small beam of electrons continuously paint on the
thin coating of a floure.scent mineral a picture of what is
happening. When there is a flash, this de\ice picks up the
pictme, retains the image long enough for thyratron tube
automatically to trip the camera for a 1 '50 second exposure.
"Just as the human eye retains the image of what it
sees for a fraction of a second, until the nerve s\steni
relays it to the brain, ,so this memory oscillograph holds the
image long enough to be photographed," Dr. A. W. Hull,
assistant director of (K'neral Electric's research laborator\
who developed the device, explained.
The device will be used in the study of unpredictable
flashes or surges on electrical equipment.
22
"TAIL-LIGHTS" FOR PARACHUTES
They're now imtting bic\cle tail-lights on parachutes.
This unique example of a peace-time lamp at war is told
by engineers at the Westinghouse Lamp Division, Bloom-
field, N.J. The tail-light formerly made for bicycles has
proved to be adaptable for use on parachutes. A lamp and
small dry cell fastened to each cargo parachute makes it
easier for paratroops to locate supplies dropped to them at
night. The same lamp and battery combination fastened
to a life preserver aids a struggling swimmer to see it in
the dark. The bicycle tail-light is but one of more than
200 peacetime lamps that have been pressed into military
service.
THE TECHNOGRAPH
IN THE AIR SOONER! Viuil
aircraft parts flo\v from pro-
diirtion lines quicker hecaiise
the Use of calcium metal re-
sults ill better metal.
BETTER HEALTH ! Pure calcium
melal is u^etl as a drying and
purifying agent in the manu-
facture of certain new disease-
fighting drugs.
^m
CHEMICAL HELPER! Calcium
is necessary in making a num-
ber of rare metals — many of
wliiih heretofore were un-
available commercially — and
all of which are vital.
METAL-SAVER! In the melting
of copper si-rap for u>e in
certain types of electrical
equipment, calciinu is used as
a purifier anil a restorer of
electrical 4-onducti\ ity.
BUY UNITED STATES WAR BONDS AND STAMPS
This "Carrot"
means healthy metals
You CAN SEE why metalworkers call this lump of
oalciuin metal a "carrot." This is tlie way it looks
when it comes from an electrolytic cell in which it
is made.
Calcium is a soft, silvery-looking metal. Altlioufih
it is al)un(lantly present in such common materials
as clialk and limestone, its recovery as a pure metal
is extremely diflicult. \et it is vitally essential to
this country.
In the making of stainless or high-allov steels, cal-
cium drives out impurities, •iiving cleaner, hetter
steel for casting or rolling. In magnesium casting,
small amounts of calcium improve llie finisli of I he
surface an<l minimize scaling. Calcium is an essential
in tlic making of many metals.
This hitherto rare metal has heen made in this
country only during the past few years. Before Eu-
rope exploded, the United States was dependent
u])oii France as a source of supply.
But hack as far as 193f>. tliinking that this country
should ha\e a domestic source, El-ECTRO Metai.-
Ll RGICAL Company', a unit of I CC, started a major
research program. After four years of work . . . as
French supplies dwindled ... a plant was ]>ut into
operation for the manufacture of liie gray metal.
Today. Electro Metallurgical Company produces
many times as much calcium metal as this country
ever imported . . . and production is increasing.
UNION CARBIDE AND CARBON
CORPORATION
[E33
30 East 42n<l Street New York, N. Y.
Principal Products
AI.I.OVS AND METAI.S
Ef.ECTRODFS. CARBONS A>n BATTERIES
INDl STRIAL GASES AND CARBIDE
CHEMICALS PLASTICS
c-a
'^^ /Y-eu^^^^^,
LtT HER KOLLI
AT A PLANT of the Hanna Coal Company in Ohio,
^ loaded coal cars are emptied by being rolled onto a
rotary dump, fastened to the rails by a mechanical device,
and then rolled upside down over a chute.
Now the dump is not supposed to revolve again until
the empty car has been righted and sent on its way. But
once in a while, when a car took a particularly long time
to move off, the dump would revolve the next full car
and derail the emptv one.
The dirticulty was remedied when a G-E photo-
electric relay and light source were installed on opposite
sides of the track at the "emptv" end of the dump. Now
the dump can't revolve so long as the light beam between
the light source and the phototube in the relay is
blacked out by the body of the empt\' car.
.yr^^^^J-
NOTHING TO IT
HERE'S how the G-E supercharger works — a la
Hollywood.
In Warner Brothers' "Desperate Journey," a Nazi
officer asks a captive American flyer, "How do you
manage to supercharge the engines at the extreme cold of
these high ahitudes?"
Johnny, the prisoner Tplaved by Ronald Reagan) is
crafty. He stalls a bit and then, assured that no one can
overhear, he whispers, "It's done with a thermo-
trockle."
"A what?" The awed Nazi leans closer.
"A thermotrockle amfilated through a daligoniter,"
explains Johnny, beginning to sketch with his left
hand.
"You see, the dornadyne has a frenicoupling and the
amacmeter prenulates the kinutaspel hepulace — here —
and the — ."
All of which thickens the plot, confuses the Nazi, and
gives Johnny an opportunity to slug his guard and escape
— without revealing a single military secret.
TESTING
BACK when Herbert Hoover was in the White House,
four specimen rods of an alloy steel used in steam
turbines were imprisoned in a thermostatically controlled
electric furnace at one of the G-E laboratories.
The purpose was to studv the effect on the metal of
prolonged high temperature and stress, in order to improve
the design of the turbines.
Usually these "creep" tests are run for only UXX) to
3000 hours, but the engineers never took these four
specimens out of the furnace until the other dav — thus
obtaining what thev believe to be the first data based on
a 100,000-hour test.
Throughout the 100,000 hours an ingenious alarm
system guarded the specimens. In the event of trouble, a
red light would flash and a bell would ring, summoning a
watchman who could get one of the engineers out of bed
to remedy the situation.
GENERAL O ELECTRIC
24
THE TEGHNOGRAPH
iJU^i**." ^^^-5^
»
i
I
v,t
•:3^^
APRIL
1943
*
PLASTICS
ENGINEERING
LIBRARY
WIND TUNNELS
OUR SOCIETIES
Dlished 1885
Member E.C.M.A.
<u
/>x '' ''
Speaking of superior races . .
Every wheel that rolls on the buttle-
fielci turns in a polished hearing race,
ruggedly huilt to take the terrific shock
of combat service.
To withstand such punishment, bear-
ing races must be liardened by heat-
treatment. Hard and soft spots occa-
sionally occur. Such races may fail — at
times when failure means disaster.
Recognizing the vital need. Westing-
house Research Engineers P. H. Brace
and (". S. Williams set to work to develop
a quick, sure method of detecting these
flaws.
Their ingenious electromagnetic flaw-
detector is based upon the fundamental
law that the permeabilitii of a heat-treated
steel part varies with the degree of
hardness.
In actual practice, BraceandWilliams
first ciimphtcli/ demagnetize the bearing
race under test. Next it is rapidly rotated
and strongly magnetized. While the race
is still turning at high speed its magnetic
fiekl is explored with a specially designed
electromagnetic "pick-up."
Variations in the magnetic field of the
bearing race, due to hard or soft sijots,
induce feeble currents in the pick-up
system. These currents are amplified and
shown on a cathode-ray oscilloscope.
A uniformly heat-treated bearing race
traces a luminous straight line on the
oscilloscope screen. Faulty heat-treating
shows up as a pattern of hills and valleys.
The Brace-Williams electromagnetic
flaw-detector is now being used commer-
cially— a typical example of Westing-
house f/cc/ro/i icsat irorlc. It assures quality
in millions of bearing races for our armed
forces, to keep 'em rolling on to victory!
• • *
What Brace and Williams did — by
employing Westinghouse "know how"
to develop the magnetic flaw detector —
many young Westinghouse scientists are
now doing in other fields of fundamental
research.
Today, they are helping to solve the
technical problems of modern warfare.
Tomorrow, they will tackle the job of
building a better world for all of us.
Westinghouse Electric & Manufactur-
ing Company, Pittsburgh, Pennsylvania.
ELECTRONIC FINGERPRINTS— Westinghouse
Kisearch Eiiyiiiecr C S. Williams deraon-
.strates the priiiiiple of tlie electromagnetic
flaw-deteitur. Hani spots in the steel test
piece show up as an irregular line on the
oscilloscope screen. Williams joined Westing-
house after receiving his B. S. in Electrical
Engineering at Northwestern University.
Westinghouse
5 CITIES . . . fJ OFFICES
Electronics at work
PLANTS IN 25 CITIES
OFFICES EVERYWHERE
THE TEGHNOGRAPH
APRIL * 1943
This Issue . . .
Problems in Testing Plastics 7
B.V W. N. KiiKlUw
Wind Tunnels Vital in Airplane Testing 10
Our Societies 14
By Byrun Ilobinsoii
Our Engineering Library 16
By Paul Salerno
Engineering News Briefs 22
THE TECHNOGRAPH
Staff . . .
L. Byron Welsh Editor
Paul G. Salerno Assistant Editor
Walter Gailus Assistant Editor
SENIOR EDITORIAL, STAFF
Steven Yurenka. Vernon Rydbeek
EDITORIAL. ASSISTANTS
Byron M. Robinson. Donald Hallbers. Jim Murray,
Eugene Bixby, William Ryehel. Charles Yale, Jack
Steele, Herb Newmark
Dean E. Madden Business Manager
William Beich Circulation Manager
Alex Green Subscription Manager
BUSINESS STAFF
IJyron Kndevitch. Don Deno. John Henton. Bol) Uouse,
James A. Chaiiman
MEMBER OF ENGINEERING COLLEGE MAGAZINES
ASSOCIATED
Arkansas Engineer, Colorado Engineer, Cornell Engineer, Drexel Tech-
nical Journal, Illinois Technograph, Iowa Engineer, Iowa Transit, Kansas
Engineer, Kansas State Engineer, Marquette Engineer, Michigan Technic.
Minnesota Techno-Log, Missouri Shamrock. Nebraska Blue Print, New
York University Quadrangle. North Dakota Engineer. North Dakota
State Engineer, Ohio State Engineer. Oklahoma State Engineer. Oregon
State Technical Record. Pennsylvania Triangle, Purdue Engineer, Rose
Technic, Tech Engineering News, Villanova Engineer. Wayne Engineer,
Wisconsin Engineer, and Cooperative Engineer.
Published Eight Times Yearly by the Students of
the College of Engineering, University of Illinois
Published eight times during the year (October, November, Decem-
ber, January, February, March, April, and May) by The Illini Publish-
ing Companv. Entered as second class matter, October 30, 1921, at
the post office of Urbana. Illinois. Office 213 Engineering Hall,
Urbana, Illinois. Subscriptions, $1.00 per year. Single copy 20 cents.
Reprint rights reserved by The Illinois Technograph.
Frontispiece . . .
Funnels, not for ships hut tor sohents,
the.se ve.s.sels recover vohitile tiiiids used in
proce.ssing Micarta, from whicli aie made
helmets, airplane piille\s. and otlier plastic
forms.
— (Courtesy If i stint/house.
Cover . . .
The 00-ton dipper of a .Maiion-hiiilt
electric shovel, as big as any in the world
and operated by the Midland Electric Coal
Co., is shown with its crew (atop cab) near
Middlegroove, 111., where its strips nearly
one million tons of earth a month from
coal fields. (leneral Electric motors, gen-
erators and amplid\ne control equipment
enable the shovel to scoop vip a freight-
car load of dirt in 50 seconds' time. ((Jut
Courtesy Ceneral Elcilric).
Problems in Testing Plastics
By W. N. FINDLEY
Associate in llwoiflictil and Applied Mechanics
The introduction of plastics as an engineering material
has brought to the testing engineer a multituiie ot new
headaches, because there are a number of variables which
aie of extreme importance in the testing of jilastics but
are relatively unimportant in the testnig of metals. Some
of the most important of these variables are temperature,
relative humidity, and speed of testing.
A machinist who was given the job of turning a speci-
men from a sheet of plastic made from laminated paper
had a lot of trouble. His lathe tool gouged and chipped
the plastic so that the specimen was anything but round.
The job gave him a bad day, so that he remarked: "Some
people are going too far in trying to make everything out
of plastics — especially test specimens! Why the stuff never
was designed to be tested in the first place."
This raises a question as to why tests are made. Are
tests made only because purchasing agents request them?
There are two main reasons for conducting mechanical
tests of materials. The first of these is to provide reliable
design data for use in designing machines, structures, or
household articles to resist breakage or excessive deforma-
tion. A second reason for conducting mechanical tests of
materials is to provide a means of inspecting the quality
of a material or product and thus to control its uniformity
The problem of testing materials to fulfill either of the
above conditions requires that all variable factors must be
controlled which might alter the results of tests. Thus
it becomes necessary to study the effect of all variables
which influence the results of tests. The effect of variables,
such as temperature, humidity, speed of testing, etc. should
be thoroughly studied for all materials in order that methods
of testing may be made to give reproducable results. In-
formation on the effect of such variables is needed in order
to take such variations into account in the design of parts
that are being subjected to wide variations in conditions
of service.
Types of mechanical tests may be divided into two
broad classifications. The first is a utility or non-standard
type of test designed to indicate that a given fabricated
part is acceptable or is not acceptable. A second type of
mechanical test consists of controlled laboratory tests de-
signed to pro\ide basic information on the behavior of the
material under loads. A third type of test is intended to
7 000
-80 -40
0 40 80 120 160
Temperafure, deg. Cent.
200
~24fi
piovide data for design purposes and ma\' ha\e little bearing
on basic properties of the material. Kxamples of informa-
tion of the latter type are the bearing strength and shearing
strength of materials as used in riveted joints. To provide
such data a test may be made of a structure simulating
a riveted joint and the rivet shear and rivet bearing strength
may be determined from this test.
"Hasic" iiifoiniation on the behavior of plastics inuier
loads together with design data of "non-basic" type is
needed because of the application of plastics in parts re-
quiring strength. Some applications in which plastics are
used in aircraft for resisting loads instead of purely decora-
ti\e purposes are as follows: aircraft wing tips, propellers,
landing flaps, control tabs, windows, giuuier's turrets,
engine cowlings, antenna masts, and numerous small parts.
Other applications requiring strength are in screens for
windows and strainers, pumps and piping for chemicals,
parts of electrical relays, punches and il>es for forming
E <u
1000
JOOO
0 0476
h""
_ i |l,.r
T-; r-| — TFT -
r,iM
P — ■
#=Ttir
Ifj
^
T^ W'\ 1 'iiiii!!
! ii'i
10 100
Time, Houri, Log seals
iO.OOO
Fisiire I. The Klfert of Teiiiiwratuie on the Tensile Stien!;th
PhenoUc Molding Compositions.
Figure 'i. The Kffeet of Time and Conditioiiing: on the Yield
Point in Compression and the Speeific Weisht of
Cellulose Aeetate Plotted .Vgainst Time.
sheet metal parts of aircraft, army canteens and bugles,
and tires to replace rubber on small hand trucks.
Types of tests which are used to provide "basic" in-
formation on the mechanical properties of materials are
short time tension tests, compression tests, and torsion or
twisting tests luider steady loads. The.se are referred to
as static tests and indicate the nominal load carrying ability
of the material under these t\pes of loading. There are,
however, other characteristics which nuist be investigated
because it has been found that both plastics and metals
under certain temperatures contiiuie to deform or change
their shape under a constant load which may be only a
small portion of the load required to cause fracture in a
short time test. This phenomenon is called creep and may
be disastrous in cases in which the deformation becomes
so large as to cause fracture of the material or in case so
much distortion takes place as to render the part useless.
Tests to determine the susceptability of the material to
creep at different temperatures have been devised. They
consist in measuring the stretch of a cylndrical rod of the
material to which is attached a weight of a given magni-
tude.
Materials which are subjected to \ibration or repeated
APRIL, 1943
bending may develop cracks which grow gradually until
fracture takes place. These cracks may occur at repeated
stresses which are much less than would be required to
cause fracture under a single loading. A progressive frac-
ture resulting from repeated loading is called fatigue.
The Effect (if Temperature (iiul Humidity
Plastics are comnioiil\' classified into two groups ac-
cording to their reaction to heat. The first group, calletl
thermoplastic, can be rcpcatcilly softened on heating and
hardened on cooling. The second group, thermo-setting
materials, undergo a chemical change under heat and pres-
sure which causes the material to become permanentl>'
hard and infusable. As might be expected thermoplastic
materials are much more sensitive to small changes in
temperature than thermo-setting materials. The effect of
temperature changes on the iiroperty of a thermo-setting
material, meth\l methacrylate (Lucite), under both tension
5000
AOOO
•i 3000
^ 2000
1000
/
/c
/
//
r
R
//
y
"■""
^
.^__B^
^
9
/
y\
\
c ^"^
^
w
r'
1
j
f
1
, r,l Fin
,t,r,h,
/
in Tension
L = 144,000 psi
Age 11.100 hr6
'nsik Rate of Strain
004 (mm)-'
/ ^'
1 '■
000
000
77
16
01
01
0
03
00!
04.
002
05
0 00
06
004
07
Strain , in per
Figure ;i. Tensile Stress vs. Tensile Strain iif Cellulose .\eetate
for Three Different Hates of Strain.
and compression loads has been shown by W. F. Hartoe'.
A change from 6S to 86 F was shown to result in about
15 per cent decrease in yield point in tension and about 17
per cent decrease in yield point in compression. The effect
of changes in temperature on the mechanical properties of
thermo-setting materials, while less pronounced than for
thermo-plastics is still important. A study of the effect of
temperature on the strength properties of different phenolic
molding compositions is contained in papers by Carswell,
Telfair, and Haslangcr-. With these materials a change
from 68 to 86 F resulted in a decrease in ultimate tensile
strength of about 4 per cent. (Sec Fiyurc J).
The effect of changes in moisture content has been
studied at the University of Illinois. Figure 2 shows the
results of one series of tests in which two groups of com-
pression specimens of cellulose acetate (a thermo-plastic)
were subjected to two different humidity conditions'. One
8
TOGO
6 000
5 000
^4 000
I 3 000
1000
"
Fracture Sfress
, 1
=
lower ViddPoinf
-
A
Blongohon
Reduction of Area
^r-—
•a
9
Lo .
^
^ ,
o-
o
^
'T^
•
. &H
loner Yield Pom
I
Y-
-o-^
° ■
Y
4 —
»
- f/ongohon -
k
•
■ 1
« 1
^4
&
A
1 •
Reduztion of Area
1
8
*
40 -i
20 ;
0 I 1 3 * 5 E
Heod Speed , m per min.
FiKUro I. The Kffeet of Speed of Testing on the Tensile
Properties of Cellulose .Vetatc.
group was placed in a calcium chloride desiccator for 48
hours and another group was immersed in water for a
like period. Following this treatment specimens were tested
in compression at intervals of time for about 13 months in
a room maintained at a constant temperature of 77 F
and constant relative humidit) of 50 per cent.
Figure 2 shows the yield point from these tests plotted
against the duration of time after the humidity treatment''.
It was noticed that the dried specimens were about 5U per
cent stronger that the wet specimens immediately after the
drying or wetting treatment, and that about 500 hr. (3
weeks) was required for the two groups of samples to
approach equilibrium in an atmosphere maintained at con-
stant temperature of 77 F and constant relati\e humidity
of 50 per cent.
The lower part of Figure 2 shows the change in specific
weight of the same group of specimens with time''. The
change results from a gain or loss in moisture content as
2 000
5000 4 000 5 000 6000 7 000
Time , hr.
FiRure .">. CreepTiiiie Diagrams for Cellulose Acetate at 7T F
and 5(1 per cent Kelative lluniidit.v.
THE TEGHNOGRAPH
the sample approaches equilibrium with the relative hii-
iiiiiiity ot the testing room. The decrease in weight of the
dried specimens be\ond 1,000 hr. is due to some unex-
plained change in the material. It is apparent that for
materials of this type representative test residts can be ob-
tained only if a period of time about two or three weeks
is allowed for conditioning of the material in an atmo-
sphere of constant temperature and constant relative hu-
midity.
Some thermo-plastic materials are, however, quite in-
sensitive to changes in humidit\'. Polystrene and methyl-
metliacr\Iate (Lucite) are examples of materials having
relatively low response to changes in humidity. Thermo-
setting materials show effects similar to that shown for
u 10 000
o
>" 5 000 —
=^
1 1 1 1 Mil
1 1 1 1 ITTT
\ 1 J
—
= =
:::
—
• Tests Started 5260 hr. After First Tests
1
M 1 1 i-iLui
^
t^
-
"
f
J^
-n-
i:
•-^m
'
^ I 000
^ 0.1 I 10 100 1000
C^ Rate of Creep, r, percent- per 1000 hr, log scale
Kisiire ti. The Klleet of Stress on llie Kate of I'reep of Cellulose
.Acetate, I.os Scale.
cellulose acetate in Figure 2. The magnitude of the efifect
of variations in humidity on thermo-setting materials, how-
ever, depends upon the fillers used in the plastic and the
surface conditions.
The Fiffect of "Speed" of Testing
on "Static" Tests
A pronounced speed effect has been foimd in the
"static" tensoin, compression and torsion tests of plastics.
This effect is illustrated by the stress-strain diagrams of
tension tests of a cellulose acetate shown in Figure 3''.
These tension tests were performed at three different speeds
ranging from 0.021 to 0.32 in. per min., travel of the
cross-head of the machine. The corresponding rate at
which strain took place in the specimen is shown in the
Figure 7. Hepeiited |{en>liii!4 H'atij;iie Machine.
figure. These tests show that the measured strength of
the material is greater at higher speeds that at lower
speeds and that the stress-strain curve deviates from the
straight line relation at lower \alues of stress when the
speed is low than when the speed is higher. This deviation
from the straight line relation is attributed to the effect of
creep which increases the strain readings at low speeds of
testing.
The effect of speed ol testijig on the tensile properties
is shown in Figure 4 for a wide range of speeds of testing".
In this figure the upper yield point, lower \ield point, and
fracture stress are plotted against the head speed of the
machine. These values are represented by points A, H, C
respectively in Figure 3. The data shown in Figure 4
indicates that the strength of the cellulose acetate increases
with increasing speed up to a certain point and then re-
mains nearly constant. The ductility as shown by per cent
reduction of area and per cent elongation at fracture de-
creased with increasing speed of testing.
Effects similar to that shown in Figure 4 have also
been observeii in other plastics and to a lesser degree in
metals.
Creep
Many materials, metals as well as plastics, undergo ap-
preciable deformation over a period of time as a result
of sustained loads of relatively small magnitude. This
deformation or creep may continue until fracture takes
place if the loads are maintained a sufficient length of time.
While some plastics creep no more than aluminum,
cellulose acetate behaves more like soft lead. Figure 5
illustrates the creep of cellulose acetate for different stresses
at room temperature 77 degrees F. In this figure creep
( the elongation of a tension specimen expressed as a per-
centage of the original length) is plotted against time^.
Creep includes both elastic stretch and the continuing
deformation.
From Figure S it is evident that intermediate stresses
(200S and 16*^11 psi.) resulted in an initial rapid rate of
creep at a nearly constant rate followed by a transition
region and then another nearly constant rate of creep. The
((jfintliiiinl (in Page IS)
1800
1600
1
I
s
s
!
s ■
Circulor
-
\
Rect
angular,
Machined Surface
II 1 J 1 1 J
\
:;>
T ^
Square
I 1 1
t""?-
\ ■
»-r . 1 1 II
n
tiect
ongulor,
1 1 r^ • ■■ 1 III
>
c\
\
1
Recfon
gulor ,N<i
fched
^^j-
...,>,
>*■
1
1400
1200
-1000
Q.
800
600
400
200
10^ 10'' 10' 10^
Number of Cycles, log scole
•'igure H. Stress vs. ( ycles (j-N) for Kutlsiie Tests of Cellulose
•Vcelale with Different Shape Specimens.
APRIL, 1943
WIND TUNNELS VITAL
. . . in Airplane Testing
Wind tunnels at American aerodynamic laboratories
often test Army and Navy planes more quickly, better and
more easily than human test pilots, Dr. Everett W.
Thatcher, co-ordinator of civilian pilot training at Union
College, Schenectady, declared in a General Electric Science
Forum address in collaboration with the L . S. Army Air
Forces.
Dr. Thatcher paid tribute to the fine work being done
by the National Advisory Committee for Aeronautics, which
last year received appropriations of more than eleven million
dollars from Congress. The NACA maintains a big re-
search laboratory at Langley Field, Va., another one at
Moffett Field, Calif., and one at Cleveland, Ohio. Other
wind tunnel laboratories are maintained by the Army Air
Force near Dayton, Ohio; by the Navy, and by some of
the large aircraft manufacturers. A few universities and
technical schools also have them, according to Dr. Thatcher.
"A wind tunnel is a tunnel, big enough to hold an air-
plane, in which a powerful wind is generated by propellers,"
Dr. Thatcher pointed out. "It is used for testing the fly-
ing characteristics of airplanes and models of planes. One
of the new NACA installations has a wind tuiuiel that
goes up to more than 500 miles an hour."
"The flow of air in a wind tunnel can be charted with
smoke and photography," the speaker explained. "Of course,
there are many types of wind tunnels of different sizes.
"A wind tunnel is entirely enclosed. You might say
that the passage of air in a wind tunnel is a closed circuit.
After air has passed by the plane being tested, it is guided
back and blown through again. That is the best way to
build up a tremendous wind blast and control it.
"Turbulent air currents are different from normal air
currents, and often have a different effect on an airplane.
But great progress has been made in recent years in smooth-
ing out the air flow in wind tunnels. Then, too, there is
the factor of air density.
"For example, if a half-size airplane is being testetl,
it would not be subject to the same type of air flow as a
fidl-sized airplane in the same air. Engineers solve the
problem of compressing the air to twice normal density
if they are testing a half-size model. In this way, they
can duplicate fidl-scale effects by changing the density of
the air according to the size of the model.
"To test the behavior of a full-size ship flying in a
high altitude, the air in the tunnel can be 'thinned-out' by
creating a partial vacuum. Workers in these etra-dense
or extra-thin atmospheres have to go through decompression
chambers just like satidhogs in tunnel construction."
Dr. Thatcher said that the airplane is held firmly by
one or more supporteis that extend down to a workroom
directly below the wind tunnel. The force of the various
effects of the air stream on the model are measured ac-
curately by recording scales.
Engineers can predict an airplane's ordinary fl\ing be-
havior from these measurements. Dr. Thatcher continued.
There also is a gadget to measure how the flow of air has
been disturbed by the airplane. This is called the wake
survey apparatus, and hangs right behind the ship, he ex-
plained.
The place where the airship is tested is an open space.
Right in front of the plane, the tunnel narrows down like
a huge funnel. Right behind the plane, the tunnel picks
up the air again with a flared opeiu'ng.
10
The machine being tested is right in the full blast of
the wind, according to Dr. Thatcher.
"1 here are smaller wind tunnels for special purposes,
such as high-velocity tuiuiels for studying propellers," he
pointed out. "The new super-sonic tunnels ha\e a speed
of more than lUOO miles an hour. And then, there are
vertical tuiuiels for testing the spinning characteristics of
small models."
"This wind tunnel work is not only important," Dr.
Thatcher asserted, "it is vital in securing the most efficient
aircraft for the Air Forces and well worth the cost and
trouble. Now that we are at war — and long before, for
that matter — the main emphasis has been on fighting
aircraft for the Army and Navy."
One of the purposes of the wind tunnel is to give a
positive check on the design of American airplanes, the
speaker explained.
"You see," Dr. Thatcher explained, "an airplane can
be planned by the best scientific brain in the \\-orld and
appear perfect on paper, but the only way to check up on
it, as with an automobile, a ship, or any other mechanical
device, is by use.
"Testing is done b>- test pilots, but often it is quicker,
better and easier to make these tests at an aerodynamic
laboratory."
He said that before a new t\pe of airplane goes into
production, before a full-sized one has even come out of
the factroy, the designers take a model of the projected
ship and test it in the wind tunnels. In this way. Dr.
Thatcher said, engineers know that an airplane is pretty
close to being aerodynamically right before it has even been
built.
"The main purpose of the wind tunnel is the elimina-
tion of drag," Dr. Thatcher continued. "We might call
it the entire burden that must be overcome by the thrust
of the propeller as the ship moves through the air."
He commented on one of the parasite drags.
"In a high-speed ship, even the smallest irregularity of
the surface can cause a lot of skin friction," he said. "At
Langley Field it was foimd that a coat of spray paint on
the wing surface of a transport ship at 225 miles an hour
decreased the ship's performance a great deal. In effect,
it robbed the transport of 91 horsepowers as compared
with a smoothly polished wing surface.
"The same thing applies to rivets, joints, knobs, and
so forth, although you do not see any unnecessary pro-
jections like those on high-speed planes any more. Even
fine grain sand, only five ten-thousandths of an inch, was
founil to exert a noticeable drag when put on a wing
surface."
Nowadays, engines are always enclosed in a metal
cowling devised by the NACA, Dr. Thatcher declared.
By reducing the air resistance caused b\ the engine, and
presenting a smoother surface to the air, the speed has been
increased many miles an hour.
And the NACA also worked out a wing-shape formula
that is just about universal the world over," the speaker
added.
Dr. Thatcher said in conclusion that "as far as we
know, no nation on earth can match the eqiu'pment and
aeronautical research that go into the job of making Ameri-
can fighter planes and bombers the fastest and best ships
in the air. "
THE TEGHNOGRAPH
Ervery hrathh of the Armed Services uses the telephone. Nn. 2 of a series, Submarine.
JTive thousand miles from home Bill — Torpedoman — is keeping a date. Weeks of waiting, days of
watching, hours of hiding under the sea, all for the moment when he reports over his wartime telephone,
"All tubes ready, sir!" There'll be other dates. Bill — better ones — in the kind of world you're fighting for.
Western Electric
IN PEACE. ..SOURCE OF SUPPLY FDR THE BELL SYSTE
IN WAR. ..ARSENAL OF COMMUNICATIONS EQUIPMENT.
APRIL, 1943
11
I I I I T II
I
A-C Tractors and Bulldozers help
build roads and air fields.
WA^
Allis-Chalmers equipment helps
make cloth for Army and Navy.
Metal for Bullets, Machine Guns, Planes . . .Water Suppj
for Cities —flow from Allis-Chalmers Equipment!
BULLET LEAD for Night Fighters is mined and
refined with the help of Allis-Chalmers
equipment.
So is steel for guns — aluminum for wings !
And great pumps which deliver tons of pre-
cious water to America's cities are also among
the 1,600 Allis-Chalmers products.
The thousands of Allis-Chalmers employees
in 8 great plants are proud that their effort aids
production in every major U.S. industry.
And in 65 cities Allis-Chalmers engineers are
on call to help you produce more — not just with
new machines, but with machines now on hand!
Allis-Chalmers Mfg. Co., Milwaukee, Wis.
New Allis-Chalmers turbines add I
U.S. Industry's growing power.
ALLI
OFFERS EVERY MANUFACTURER EQUIPMENT AND ENGINEERINGS
aECTRICAL
EQUIPMENT
STEAM AND
HYDRAULIC TURBINES
IR WATER
VICTORY NEWS
A New Fleet of Tugs is being built for
tlie U. S. Navy. Tlieir principle duty is long
towing of disabled vessels in rough seas.
The most powerful of their kind in the
world, most of the tugs will be driven by
Allis-Chalmers electrical propulsion equip-
ment. Their electrical equipment includes
Allis-Chalmers motors, generators and
control.
f^ Guide V
to
iVJorVime
Core of
t\ectric
Nlotors
New Handbook on Care of Motors. With
motors operating 108 hours a week instead
of 40 hours as formerly, most books oa
motor care are seriously out-of-date.
A new handbook entitled "A Guide to
Wartime Care of Electric Motors" has just
been published by Allis-Chalmers. It takes
a new slant at motor care and is of great
value to war plant engineers and mainte-
nance men, and particularly for training
new men. Tlte hook contains no advertising,
and is available upon request.
□ter for Millions! Allis-Chalmers pumps help keep many of America's cities alive.
Rush A-C Tractors to World Battle-
fields. Thousands of gun-pulling Allis-
Chalmers track-tjTJe tractors will soon see
action in Russian and U.S. Forces overseas.
These tractors differ from Allis-Chalmers
regular commercial models only in addi-
tional equipment carried. The army ver-
sion of this tractor is also speeded up
somewhat over the commercial model.
FOR VICTORY
Buy United States War Bonds
u
WE WORK FOR
.VICTORY
\TION TO HELP INCREASE PRODUCTION IN THESE FIELDS...
PEACE
CHEMICAL PROCESS
EQUIPMENT
CRUSHING. CEMENT &
MINING MACHINERY
BOILER FEED
WATER SERVICE
POWER FARMING
MACHINERY
■ industrial TRACTORS I
& ROAD MACHINERY
Our Societies
By BYRON M. ROBINSON, M. E. "44
A.S.M.E.
On Monday April 5, Paul Salerno and Walter Gailus
presented technical research papers on Ejector Pumps, and
Plastics, respccti\ely, to the A.S.M.E. in a competition,
the winner of which was Walter (jailus who was sent
to Northwestern University on April lU where he repre-
sented the L'niversity of Illinois b>- again presenting his
paper in competition against other mid-western college
winners.
PI TAU SIGMA
Fourteen students were initiated into Pi Tau Sigma
on Sunday April 11, at 5:30 p. m. At six o'clock, an
initiation banquet was held at the Inman hotel, with
Mr. M. J. Cjoglia as toastinaster. Welcome to the new
initiates and to guests was given by Steve Yurenka who
was answered by Carl Brown who spoke for the initiates.
Speaker for the evening was Mr. W. L. Abbott, who,
although now retired, was for fifty years the Chief Operat-
ing Engineer of Commonwealth Edison, and also a mem-
ber of the Board of Trustees of the University of Illinois.
Mr. Abbott spoke on the subject "Coal and the Hereafter."
TAU NU TAU
P"ormal intiation of five "sappers" was held Sunday
morning, March 28, at seven o'clock at the University
stables. No informal initiation was held this year as has
been the custom in the past. A regular meeting was held
March 30 at Triangle fraternity. Prof. Jamison Vawter
was the guest speaker. He spoke on the construction of
bomb-proof shelters which is of special importance to the
military engineer. Due to difficulties brought on by the
war, plans for a maneuver have been dropped for this
semester.
A.S.C.E.
(^n April 1, in 319 Engineering Hall, Prof. H. E.
Babbitt spoke to the A.S.C.E. His topic was appropriateh'
"The April Fool. " The meeting was well attended, and
very entertaining. The following committee chairmen were
announced: Erwin Mueller, Program; Bill Ogden, At-
tentlance; Sheldon Leavitt, Publicit\ ; and Dick Webster,
Social.
SIGMA TAU
The current belief among L.A.S. and Commerce stu-
dents that engineers are not at home without a slide rule
was disproved at a Sigma Tau smoker on Sunday evening,
March 28, at the AKL fraternity house when actives and
rushecs let down their hair and demonstrated skills ranging
from P.E. stunts to threading needles in a good old
fashioned game of "Truth or Consequences." Facultymen
were stumped along with the rest on the stiff questions,
and everyone bravely suffered the consequences. During
the first week in May, the annual spring initiation will
take place.
CHI EPSILON
The annual spring initiation of Chi Epsilon was held
on Tuesday evening, April 13, 1943 in the Union Building.
The following students became active members: Joseph V.
Dust, Neal Houbolt, Robert D. Mahan, Elmer L. Major,
Jr., and Robert A. Sproat.
14
Dean Harvey Herbert Jordan was also initiated as an
lionorar\ member of the ciiapter. Dean Jordan first served
as an instructor in general engineering drawing at the
university from 1911-15 and as an associate from 1915 to
1917. He was appointed Assistant Dean of the College of
Engineering in 1917, holding this position until 1934. at
which time he became Associate Dean.
The spring picnic of Chi Epsilon will be held on Tues-
day afternoon, April 27, 1943, at Hessel Park. A Softball
game promises to be the main feature.
TAU BETA PI
Due to limitations caii.sed by the war, the spring initia-
tion banquet progressed from dinner in the Federal and
Gothic Rooms of the Union Building to the facidty lounge
for the after-dinner speeches.
The group initiated was: John A. Bell, Richard J.
Divilbiss, Lowell C. (jibson, Warren (joodell, Ralph (jreen-
berg, Sheldon Leavitt, (jordon McClure, Charles Mc\'ey,
Norman Millet, Erwin Mueller, Benjamin Muirheid,
Harold Schick, Emanuel Schnitzer, Harold Schwellensattl,
Robert Shapland, Carl Stabcn, Robert Tinner, Veikko
Viitanen, Burnham Walraven, Robert Whitaker, and Ro-
bert Wunder. Professor N. M. Newmark was initiated
for the Beta Chapter of New Jersey at Rutgers.
KERAMOS
Keramos held a smoker on Thursday, April 8, in the
L nion Building. Eight prospective members were invited
to the meeting. After Prof. R. K. Hursh reviewed the
history and benefits of the society, he showed slides of
ceramic plants that he has visited. Following this meeting,
the regular members discussed plans for pledging.
A.I.E.E.
On March 25, 1943, D. E. U. Condon, associate
director of the Westinghouse Research laboratories. East
Pittsburgh, Pennsylvania gave an interesting lecture on
"Micro-Wave Electronics." Dr. Condon discussed the
use of radio waves at wave lengths between one meter and
one centimeter, the use of wave guides, and the laboratory
technique used for the study of these radio wa\es. The
lecture was sponsored jointly by the Urbana section, and
the student branch of the A.I.E.E. Members of the
A.S.C.E., A.S.M.E., and faculty and students of the
physics department attended the lecture.
S.B.A.G.S.
The new officers of S.B.A.C.S. for the year 1943-44
are as follows:
Gordon Johnson Pnsulfrit
Morris Klimboff lice President
Haraldur Asgeirsson Secretury
Jim Griffith Treasurer
A very interesting "Speaking Contest" was held on the
evening of March 30. The contestants, members of the
Student Branch, were judged on manner of presentation
as well as on material presented. Payson Shonkwiler's talk
on "Calcium-Aluminate Cements" was judged as the best
of the evening.
The annual convention of the American Ceramic So-
ciety was held in Pittsburgh on April 18 to 21st. The
m;un topic discussed was "The War and the Industry."
THE TEGHNOGRAPH
PATRIOTISM
a4id GOOD SENSE
O/ course every one is willing to do without the essential materials that
help win the war; everybody knows zinc and steel are among those
materials. And of course it is just good common sense to take care of the
things we have, including galvanized roofing, to make them last as long
as possible and give the best service.
HOW TO CONSERVE
GALVANIZED ROOFING
You'll find galvanized roofing of various types used
on all kinds of structures, on farms, in industrial
plants, in housing. It is a valuable material, and
vrith proper care it can be made to last a long, long
time; anyhow, until the war is over and necessary
replacement material is available.
3>a ^kU .
See that all the roof supports are in good shape. If
necessary renail and strengthen them, and replace
broken or rotted members.
/Jnd "IkU.
Then bring all the separate sheets into as close
alignment as possible. If moisture has a tendency
to creep through at the laps, lay a strand of asbestos
wicking between the sheets at the laps, and renail
the roofing with an approved type of zinc-coated
lead-seal special roofing nail with a drive-screw
shank. Stubborn lap openings can be effectively
closed with hardware screws.
AhA ^kU . . .
If any of the roofing is showing signs of rusting,
paint it with two coats of metallic zinc paint, (see
Federal Specifications TT-P-641) which will effec-
tively stop the rust and prevent further injury to
the roofing. In fact, the use of this remarkably good
paint, which can be readily made by any paint
manufacturer, will extend the life of galvanized
roofing almost indefinitely.
In "How To Make Galvanized Roofing Last Longer", a
booklet published by the Institute, complete and explicit
directions are given for all of the above operations.
Copies will be sent free upon request.
AMERICAN ZINC INSTITUTE
I ncorporated.
60 East 42iid Street, New York, N. Y.
APRIL, 1943
Cahanized sheets constitute one
of the most popular forms of roof-
ing for farm buildings of all kinds.
Everything cortsidered, they are
also the most economical.
*^*'M»T!g«."
In industrial establishments ,
where efficiency and economy of
materials are of prime inipor-
tance. galvanized sheets are widely
used for various types of struc-
tures, from modest homes for em-
ployees to the largest of mana-
iacturin^ plants.
15
Our Engineering Library
By PAUL SALERNO, M.E. '43
Tile cngiiu-eriiig studeins at the University ot Illinois
are fortunate to have access to a really fine library. The
Kngineering Library, located on the first floor of Engi-
neering Hall, contains more than 47,000 volumes. This
is increased at the rate of over 2,000 volumes each year.
The material available in our library may be divided
into the following groups:
1 ) Textbooks.
2) Engineering Handbooks. The library contains prac-
tically every engineering handbook published.
3) Reserve books for various courses.
4) Reference works, including such works as year
books, technical dictionaries in foreign languages
with definitions in English, biographical dictionaries,
and law books.
5) Magazines.
()) Publications of all the major engineering societies
and practical!) ail of the minor societies. This
group constitutes an important part of the library.
7) Experiment station bulletins from most of the
colleges in the country.
iS) Browsing collection of popular books.
9) Documents.
10) Foreign Publications.
Since every new development in the (ield of engineering
is first described in a technical journal, it is advisable for
the student to become acquainted with this type of pub-
lication. The library receives over 450 technical periodicals,
and bound volumes for any year may be obtained at the
desk. Current issues are found in a rack at the south end
of the room. Here also will be found the "Industrial Arts
Index," and the "Engineering Index." These indexes are
issued yearly and list all magazine articles on any particular
subject which was published during the year. Suppose,
for example, that one were interested in recent develop-
ments in the field of vacuum tubes. Looking in the 1942
issue of the "Industrial Arts Index," he will find references
to almost a hundred articles on this subject. About seventy
more recent articles, which were published during the
first three months of 1943 are listed in the current issue
of the index. The references are listed under various head-
ings, such as Control uses, Measurement uses, Industrial
applications, ScientiHc applications, Testing, etc.
The library contains an excellent collection of aero-
nautical literature. All books which are recommended for
Army and \avy air corps cadets are available. Any stu-
dent interested in aviation will find that he can obtain
practically any information he wishes, short of military
secrets, of course. "Aerosphere," an annual publication,
contains the latest information concerning planes, arma-
ment, and engines of all countries. In fact, this particular
book contains such important material that Uncle Sam
keeps a record of the names of all persons who purchase
it. Another authoritative reference book is Jane's "All the
World's Aircraft." The latest information pertaining to
all phases of aviation i. e. Civilian Pilot Training, military
pilot training, aircraft manufacturers, engines, planes, etc.,
can be found in the "Aircraft Yearbook." Jordanoff's
"Illustrated Aviation Dictionary" and many other books
are available. The aeronautical publications listed agove
are conveniently located at a desk in the northwest corner
of the library. Jane's "Fighting Ships," which contains
information on warships of the world in astonishing detail,
and the "Locomotive Cyclopedia" are also found here.
The library maintains a "New Book Table" upon
which are kept the very latest books received. Some of
the titles seen here at the present time are: "Plastics
Catalog," "Aircraft Instruments," "Aero Engineers
Manual," "Astro-Navigation," etc.
The library is an excellent place to study since it is
very quiet and possesses a very restful atmosphere. Reading
tables are located on the second floor as well as on the
main floor. Located here are boimd volumes of many
periodicals. A conference room is available where a group
of students may go to discuss problems.
Several exhibits and photographs of interest to engi-
neers are on display and an examination of these will be
profitable. One of the largest exhibits illustrates the pro-
duction and uses of alumimmi.
With all the advantages that our library offers, stu-
dents ought to make full use of it. The library will help
you make the most of your academic career and offers
opportimities which will probably not be available after
leaving school. Do not hesitate to ask for assistance be-
cause Miss Alseth and her staff are capable and willing to
help you.
INSTRUMENT MAKES BLIND PLANE
L.'XNDING POSSIBLE
By means of two sets of radio signals, a pilot can now
land when the ceiling is zero. The instrument contains
two pointers, one vertical and one horizontal, which cross
over a small dot on the dial when the course is correct.
Westinghouse engineers state that the radio signals sent
out from the field control the pointers. One signal keeps
the plane on the course leading to the field ; the other
signal keeps the plane on the correct gliding angle. The
instrument is shock-resistant, ultra-sensitive and immune to
temperatures 50 below to 130 degrees above zero.
reported saving time and material by applying hard-chrome
plating to the cutting edges of tools and punches. One
particular tool in use on all three shifts had to be ground
once or twice each shift or an average of four to tive grinds
per day. In addition to time lost, valuable steel was ground
sway each time. This same tool, after a .0002-inch chrome
film had been properly applied, performed perfectly for
seven three-shift da\s before regrinding and replating were
necessarv.
CHROME PLATED CUTTING EDGES
Production on war work has been speeded, tools pro-
duced through regular labor-management meetings at the
Westinghouse East Springfield works. One sub-committee
16
TWO WAYS TIN IS S.A.VED j
We all have wondered how much tin is saved through ^
turning in our old toothpaste tubes. Authorities reveal
that during October these old tubes yielded SO tons of
tin. Westinghouse engineers also save tin through a new
plating process which is used, instead of the old dipping
method, in making tin plate.
THE TECHNOGR.\PH
No matter how well a machine is designed in other respects it
cannot operate with maximum efficiency if its bearings are un-
equal to the tasks assigned to them.
For example, friction elimination is only one function of bearings
in modern mechanical equipment. Equally imperative and impor-
tant are ability to carry and control radial loads, thrust loads and
any combination of them ; to hold moving parts in correct and con-
stant alignment; and to adapt themselves to any condition of appli-
cation without the slightest reduction of efficiency in any respect.
Timken Tapered Roller Bearings have a success record covering
more than 44 years and embracing every kind of equipment used
in industry and transportation as well as modern weapons of war,
including tanks, trucks, armored cars, guns, airplanes and warships.
With a thorough knowledge of Timken
Bearings at your command you never will
be confronted with a bearing problem
you cannot solve. Begin to acquire this
knowledge now. Timken Bearing special-
ists will be glad to assist you. The Timken
Roller Bearing Company, Canton, Ohio.
TIMKEN
TAPIRID HOLLER BEARIHGS^
^^All there is in Bearings^^
APRIL, 1943
17
ACCELERATE TODAY'S WAR EFFORT
WITH Brown & Sharpe
1^ Precision Tools J|
Micrometers
Rules
Combination Squares
Bevel Protractors
Straight Edges
Squares
Vernier Tools
Gages
Dial Test Indicators
Speed Indicators
V Blocks
Calipers and Dividers
BROWN & SHARPE
TOOLS
PROBLEMS IN TESTING PLASTICS
( (Utnliniiid from F<ujc '■) )
creep in rlu- latter region li:ui a lower rate of creep than
at first.
The effect of different stresses on the creep of cellulose
acetate is better shown by a logarithmic plot, Figure 6, of
the stress against the rate of creep in the first region''.
This diagram is seen to represent a straight line so that
it is possible to express the relation between rate of creep, r,
and stress, a, by a simple equation
r= 1/1440 a'^'-*.
2000
V"V"
1600
6600 /wq\
«'
F
\.
HOOO hr
88 'f
1200
SIC
61
OhrO
V
j«
OOMrO
800
0«.-°
1 1
flOO
specimen rig i-n
o Acf\JAl Test ZJa^a At
Age indicated
a J)&tA Adjusted To
Age of ilOOO hr
1 1
400
ngure !l.
1000 £000 JOOO
Testing Frequency, Cycles per Minute
The l>;tft'ct of "Siii'i'il" of Tfsllnn on the Kntliiranee
Limit of Cellulose Acetate in Katigiie.
Fatiflue
The phenomenon of fatigue or progressive fracture
resulting from repeated loading has been studied by means
of machines designed to produce repeated loadings of
various types. A series of fatigue tests of cellulose acetate
has been conducted on machines such as shown in Figure
7'''''. This machine is a constant amplitude type of bending
fatigue machine. In such a machine the specimen A is
repeatedly bent back and forth as a cantilever beam by
the variable eccentric B. The bending moment in the speci-
men is determined from the calibrated dynamometer C
Figure 7. The stress can then be computed from the bend-
ing moment. A counter D records the number of cycles
of loading to which the specimen is subjected before frac-
ture. Thus for each specimen placed in the machine the
stress corresponding to the deflection of the specimen dur-
ing the test is calculated from the bending moment, and
the number of cycles for fracture is obtained. These data
are then plotted with stress as ordinate and number of
cycles as abscissa using semi-logarithmic plotting. The
1200
■^ lOOO
600
400
200
K
^^^
\.
o
^>
>^
^,,
"
"<
1
^-
'
»Lnilurance limit based on stress at start
of
test, adjusted to ege at moo fir.
^Lndui-ance limit based on stress at one-
mi/lion cycles, adjusted to age at iiooo hr
/730 cycles per mmufe
Spec/men shown in Fig. ih
1000
2000 3000 4000
Mean Stress, psi-
5000
I
6000
Figure 1(1. The Kffeet of Mean Stress on the Knthiranee IJmit
of Cellulose .Aeetate in Fatigue.
resulting curve is known as the j-X diagram.
For cellulose acetate a well defined endurance limit
was found as shown by the fact that the a-N diagrams for
cellulose acetate in Figure S ha\e a knee at about one
million cycles'. A stress below the value at the knee of the
curve does not produce fracture for an indefinitely large
number of cycle of stress.
Figure 8 indicates that the indurance limit of cellulose
acetate is markedly altered by change in the shape of the
test specimen''''. A sharp V-notch caused a reduction of
about SO per cent over the endurance limit of a specimen
having a rectangular cross-section. Specimens having a
circular cross-section gave an endurance limit about 30 per
cent higher than the rectangular cross-section. The differ-
ence between the notched and rectangular specimen is at-
tributed to the high stress concentration at the root of
the notch. No satisfactory explanation is known for the
difference between circular and rectangular specimens.
Effect of Speed of Testing on the
Endurance Limit
Different speeds of fatigue testing have been found to
yield different \alues of endurance limit in plastics — a fact
(('.(Jiitiniii d on Piiyf 20)
18
THE TECHNOGRAPH
I
/^ <^ucc& tnMt ^(n a metal ^^tcutt
MAMMOTH ingoU of steel for war
weapons must be "cropped" or
trimmed at the ends before forging.
Formerly this job was done slowly and
laboriously on a heavy press, but today
the huge ingots are sliced neatly and
quickly by the oxyacetylene flame.
Using a new heavy cutting technique
developed by Airco Research Engineers
and cutting through metal as thick as
36", the oxyacetylene flame trims off
both ends of this ingot at once in ap-
proximately 1 1 minutes, compared to
several hours required by other methods.
The new ingot cutting machine designed
and built by Airco engineers especially
for this job guides the movement of the
oxyacetylene cutting torches in an arc
corresponding to the ingot contour.
This new flame cutting application
typifies the ever-expanding usefulness
of the oxyacetylene flame in American
industry. Spurred by the need for
swifter war production, industries are
finding more and more ways to acceler-
ate manufacturing with oxyacetylene
flame and electric arc processes.
If you want to keep posted on some
of the most recent developments and
applications of oxyacetylene flame and
electric arc processes, write for a free
copy of the illustrated booklet, "Airco
in the News." Please address your re-
quests to Air Reduction, Room 1656,
60 East 42nd Street, New York.
REDUCnON
c/ene>'<il (J/ZiceS:
60 EAST 42nd STREET, NEW YORK, N. Y.
/n Texas:
Mognolia-AJrco Gas Products Co.
Genefol Offices HOUSTON, TEXAS
OFFICES IN All PRINCIPAL CITIES
ANYTHING AND EVERYTHING FOR GAS WELDING OR CUTTING AND ARC WELDING
APRIL, 1943 19
Hiuiiins
AMERICAN DRAWING INKS FOR
S<^-/\/{,
[o^u^ctipt,
You may have one or many bolllcs
of Higgins Inks on hand, but «c
know you haven't this new Book
on Lettering with Higgins Inks.
32 Script Alphabets chosen for
range and character are part of this
book that you vill truly welcome.
Many passages on manuscript let-
teringandengrossing. Il-
lustrations on every page.
PRICE
jOc PEH COI'Y
Art Teachers writing on
School stationery and
mentioning this publication
are enlilled to one copy
Free of Charge.
This offer good only for
month in which this ad is
published.
HIGGIIIS /j\K CO., /J\C
27/ JV/jVTH .ST.. BfiOOKJVJN' .V V,
The Lufkin Metallic is the best of woven tapes. Coated
line with metallic warp resists wear, moisture, stretching
and fraying. Large, clear markings make it easy to read.
When equipped with folding hook ring, measurements
can be easily taken unassisted.
See it at your dealer and write for free catalog.
UFKIN
PROBLEMS IN TESTING PLASTICS
( (Ifjiiliiiiicd fi'iin Piii/c 18)
of impoitaiice when one coiisideis that the same t\pe of
material may be used in a propeller with high frequencies
of vibration, and an airciaft wing with low frequencies
of \ibration.
Tile effect of speed of fatigue testing on the enduiance
limit of cellulose acetate is shown in Figure 9'. This diagram
shows that the endurance limit decreases as the speed of
testing increases up to about 750 cycles per min. Abo\e
this speed the endurance limit remains nearly constant.
Effect of Range of Stress
In the fatigue tests mentioned above, the stress cycle
was completely reversed i.e., the specimen was bent the
same amount in both directions so that the ma.ximum com-
pression stress in a cycle was equal to the ina.ximum tension
stress. This is frequently not the case, however, in service.
A propeller, for example, is subjected to tension stresses
resulting from centrifugal forces. In addition stresses are
set up due to vibration of the propeller blade. This vibra-
tion causes a repeated stress which changes in magnitude
but is not completely reversed. It is alwa\s tension.
A cycle of stress may be resolved itito two components
a constant or nudii \alue of stress and an (dtcnuiliiuj
stress. For example the mean stress in a propeller is caused
by the cetitrifugal forces (plus aerodynamic forces) and
the alternating stress is caused by vibration. For the fatigue
tests mentioned above the mean stress was zero, and the
endurance limit was the magnitude of the maximimi alter-
nating stress which would not cause fracture after an
indefinitely large number of cycles. When the mean stress
is not zero the corresponding value of maximum alternating
stress which will not catisc fracture may be defined as the
endurance limit of the material for that value of the mean
stress.
The endurance limit of cellulose acetate is plotted
against the mean stress of the cycle in Figme 10 for several
values of mean stress'. These data show that the endurance
limit decreases with an increase in the mean stress of the
CNcle, when the mean stress is a tension stress.
«
SAGINAW, MICHIGAN • NEW YORK CITV
TAPES .-RULES . PRECISION TOOLS
Relation of Tests to Design
Unfortunately the results of laborator\' tests can be ,
applied directly to a design problem onh in the case of |
very simple structures. I^esigners are not yet able to
solve design problems completely when all the variables
are included. Nor have testing engineers yet been able
to evaluate the effect of all factors which influence the
properties of materials. L iitil such a time as it becomes
possible to evaluate the effect of all variables in terms of
a rational design, it is necessary to correlate results of
laboratory tests with service tests before the full meanings
of laboratory tests of a material are established.
REFERENCES
1. \V. F. Bartoe, "Service Temperature Flow Characteristicsl
of Thermoplastics," Mcdianiial EiK/hicrriiK/, \'n\. fit, No. 12,1
December, 1939,
2. T. S. Carswell, V). Telfair. R. \'. HaslaMt;cr, "Temperature j
vs. Strength for Phenolics," MnJnii I'laslUs, \'ol. 19, No. 11, Julv, i
1942, p. 65.
5. W. N. Fiiidlcy, "Mechanical Tests of Cellulose Acetate,"
Proiecdimis, .American Societv for Testing Materials, Vol. 41,
p. 1231, i941; Modern Plasliis Vol. 19, Sept., 1941, p. 57.
4. W. N. Findlcy, "Mechanical Tests of Cellulose -Acetate —
Part II on Creep," Pro<ri;linr/s .American Societv for Testing Ma-
terials, \'ol. 42, 1942; Modi-ni Plastus, Vol. 19.' Aug., 1942, p. 71.
5. W. N. Findley, "Mechanical Tests of Cellulose Acetate —
Part III," Presented at the .Annual meeting of the .American
Societv of Mechanical Engineers, 1942; Mndiin Pltistiis, \'ol 20,
March, 1943, p. 99.
20
THE TECHNOGRAPH
Something for you
to do^ afterward ?
A MESSAGE TO MEN ON COLLEGE CAMPUSES
At no time in all the years we have been
the confidant of young men approaching a
career have we been so sure of the oppor-
tunity implicit in your future.
Today, your campus may not be of your
own choosing. Your courses, your schedules
almost all are pointed toward immediate
necessity. Your career is set.
Have you a true conception of how much
your special training means to your coun-
try? To Victory?
We think you do. But, honestly, don't you
catch yourself wondering whether there is
really going to be something for you to do,
afterward? Are you sometimes in doubt of
what's to come after NOW?
We say to you: There is a world to be
made anew.
That world is going to offer you creative
opportunity surpassing anything we old-
timers have ever seen. You are going to
have tools and materials and knowledge to
work with such as no generation ever had.
We think you are going to find not only
a country, but a whole world, waiting for
your talents.
And we know that in this country you are
going to find a point-of-view throughout
industry which is a new thing under the sun.
Already countless leaders in industry are
laying plans which are based on flat accept-
ance of tlie principle tliat their first respon-
sibility, after all-out production for war, is
to make postwar jobs.
We at Alcoa are one group of such men.
We are Imagineering now, for you. We
intend to do everything we know how to
make aluminum make jobs, whether they
may be witli us, or in a thousand other
industries which will be using Alcoa Alumi-
num when it is again available.
Wherever you are in service, you will
surely be in, or around, or supported by,
American airplanes. Will you remember
two things: They are made largely of
Alcoa Aluminum. And, the folks who make
that metal are even now Imagineering for
your future.
A PARENTHETICAL ASIDE: FROM THE AUTOBIOGRAPHY OF
ALCOA
1 ALCOA ALUMINUM
• This message is printed by Aluminum Company of America to help people to
understand ivhal ive do and what sort of men make aluminum grow in usefulness.
APRIL, 1943
21
• Complete description of famous Harrisburg Steels.
• Official S. A. E. Standard Steel Specifications.
• The story of Plate-made Manganese and Lightweight
High Pressure Cylinders.
• Description, complete tables and blueprints of quality
oilfields products.
• Table of weights of Drop and Hollow Forgings.
• The latest information on Harrisburg Liquifiers or
converters.
• Handsomely bound, well illustrated, contains 102 pages.
Size of page 8'/2 x- 1 1 inches.
HARRISBURG STEEL CORPORATION
HARRISBURG, PENNSYLVANIA
who have been awarded the Army-Navy "E"
for high achievement in production
What is an Electronic Device?
An clfctronic de\ice is one in which
the electron is set free from the atom
nucleus around which it ordinarily re-
volves, according to I)r Joseph Slepian,
associate director of the Westinghouse
Research Laboratories. A copper wire
is not an electronic device because its
electrons are only partially separated
from their atoms. Electrons wander
from the neighborhood of one neucleus
to the neighborhood of another, but
they are ne\er farther than a billionth-
of-an-inch or so awa\' from the center
of any atom. In the radio tube, which
has been pumped free of air and other
gases, the separation between electron
and atom is approximately 10,000 times
greater than in the wire. Therefore,
the radio tube is truly an electronic
device.
Fluorescence and Phosphorescence
The two terms "fluorescence" and
"phosphorescence" are sometimes con-
fused. They both represent the ability
of certain substances to transform some
form of energy into visible light. The
results are indistinguishable to the eye,
but between them there is one important
difference. Fluorescence lasts only while
the exciting energy source or viltra\iolet
"black light" is present; phosphorescence
continues after the light has been re-
moved.
Lightning Goes Down, Then Up
Lightning bounces upward from the
ground along a heated path 200 times
as fast as it flashes downward from
the clouds, Charles F. Wagner of
Westinghouse recenth' pointed out to
the Academy of Science and Art in
Pittsburgh. The most brilliant part
of a lightning stroke mo\es upward
from the earth to the cloud at a speeil
of 20,000 miles per second — fast
enough to make a round-the-world trip
before you can draw a deep breath.
The downward drive of the stroke is
at the rate of only 100 miles a second,
and its light is so feeble that it often
fails to make any impression on photo-
graphic film. The luminous upward
stroke moves along a highway of ionized
air established by the earlier stroke from
cloud to ground. Since onl\' a few ten-
thousandths of a second separate the
two strokes, the human eye sees them as
one.
22
Weighs Oxygen Atoms
A single layer of oxygen atoms on
a sli\er of steel the size of a safety
razor blade can be weighed by a sensi-
tive balance in the Westinghouse Re-
search Laboratories. Such a layer
weighs two hundred-millionths of an
ounce, or about a hundredth as much
as a speck of pepper.
THE TECHNOGRAPH
I
The winged ingot is a symbol of
freedom. It is a graphic expression
of Dow's recovery of magnesium,
lightest of the light metals, from
sea water to release our airplanes
from hampering weight.
Also, it is a symbol of things to
come. When peace returns the
freedom of American enterprise
will permit the full use of Dow's
vast magnesium production to speed
transportation of passengers and
freight by air and lighten tasks in
industry, business and the home.
Millions of pounds of Dow mag-
nesium, extracted from the inex-
haustible sources of the sea and
from Michigan brine — as well as
Dow facilities already established
for the fabrication of Dowmetal
castings and wrought products —
will then be available to give this
symbol of freedom — the flying ingot
— its fullest significance.
THE DOW CHEMICAL COMPANY, MIDLAND, MICHIGAN
New York— St. Louis— Chicago— Houston — San Francisco— Loa Angeles— Seattle
MAGNESIUM
CHEMICALS INDISPENSABLE
TO INDUSTRY AND VICTORY
PRODUCER SINCE 1916
APRIL, 1943
This Merry-go-round has
gone to war!
r
1 . It takes a lot of parts to
make a Jeep. And this "merry-go-
round" has the job of grinding
some of those parts (those with
flat surfaces) ... in a hurry!
By rotating a large number of
pieces beneath a Carborundum
made disc wheel, it surface
grinds them in a fraction of
the time required by older
methods. This process is one
which Carborundum helped develop
■^
2. Surface ground parts for jeeps, tanks
and other weapons just couldn't be fin-
ished one at a time; production would be
hopelessly low. The introduction of disc
wheels and the "merry-go-round" surface
grinder put surface grinding on a real
mass production basis. The method can be
used to generate flat surfaces to preci-
sion tolerances, on smallest pieces or on
massive forgings and castings. It speeds
production of many vital war items from
valve springs to connecting rods, from
piston rings to clutch plates!
3. You'll come to know Carborundum-
made products well when you take your
place in industry. Whenever you en-
counter a problem abrasives might
solve, please feel free to call on
us. The Carborundum Company, Niagara
Falls, New York.
I arborundum is b rcKistvrvd trBde-tnarh of nnd indr-
rmles manufacture by The Carbarundum Company.
1
THE TECHNOGRAPH
i
The Goblin that
works for America
The inquisitive alchemists of the Middle Ages
were looking for silver. Repeatedly, they smelted
certain ores and got a silvery-looking metal. But it
was only silvery-looking. It never turned out to he
silver. So the alchemists thought that a malicious
spirit was thwarting them, and they called the
strange metal Kobold, meaning goblin.
Today that same goblin, known in America as
cobalt, has become one of this country's great fight-
ing elements. Cobalt is alloyed with chromium and
tungsten to make "Haynes Stellite" alloys which have
the property of "red hardness." Metal-cutting tools
made of these alloys keep on cutting even when red
hot! Cobalt improves red hardness and toughness
in other kinds of metal-cutting tools. Thus, cobalt
has contributed greatly to the tremendous output
of planes, tanks, guns, and other war materials.
Cobalt is also used to produce improved magnet
steels. Permanent magnets of cobalt-tungsten steel
are more powerful, and last longer. Permanent mag-
nets are necessary in much electrical equipment.
This country's cobalt formerly came from Bel-
gium, where it was refined from African ores found
in the Belgian Congo.
As war clouds loomed, and as accelerated Ameri-
can industry made rapid inroads on the stockpiles
shipped out of Belgium during 1938 and 1939, Elec-
tro Metallurgical Company, a unit of UCC,
designed and built facilities in this country for the
Belgians. Electromet now operates these facilities
60 that Haynes Stellite Company, another Unit
of UCC, and other American companies can have
the cobalt they need for essential war work. Opera-
tions began in 1941. Today, these facilities annually
produce more cobalt than was ever imported in any
year previously.
BUY UNITED STATES WAR BONDS AND STAMPS
RED HOT. . . STILL CUTTING I
Faster production of metal
equipment of all kinds is
made possible by high-
speed metal-rutting tools
containing cobalt.
SIGHTED SUB! Better radio
transmitting tubes and im-
proved electrical equip-
ment are assured by cobalt.
CALLING HEADQUARTERS I
Telephones and other elec-
trical equipment require
permanent magnets. The
better magnet alloys con-
tain cobalt.
WEAR-FIGHTER I Planes fly
farther with fewer repairs,
thanks to exhaust valves
protected with "Haynes
Stellite" cobalt-chromium-
tungsten alloys.
UNION CARBIDE AND CARBON CORPORATION
30 East 42nd Street EH3 New York, N. Y.
principal Products and Units in the United States
ALLOYS AND MRALS
Electro Metallurgical Conrpanj
Haynes Stellite Company
United Stales Vanadiiun Corporation
CHEMICALS
Carbide and Carbon CfaemicaU Corporallon
ELECTRODES, CARBONS AND BAHERIES
National Carbon Company. Inc.
INDUSTRIAL GASES AND CARBIDE
The Linde Air Products Company
The Oxweld Railroad Service Company
The Presl-O-Lite Company, Inc.
PLASTICS
Bakelite Corporation
Plastics Division of Carbide and Carbon
Chemicals Corporation
IJ" k ^^^;SiaC^^
PLASTIC SURGERY
MISTER FIVE BY FIVE had nothing on radio an-
tenna enclosures until the "doctors" of the G-E
Plastics Laboratory (PhD's, not MD's) went to work on
the problem of streamlining. The result was a plastic
housing that a plane hardlv knows it's carrying.
That's just one wartime activity of the Laboratory
chemists. They're also concocting plastics for fuse caps
on mortar shells and for a vast variety of parts for battle-
ships, tanks, and what-have-you's.
The name "plastics" covers a lot of different ma-
terials. These G-E chemists are applying the most pre-
cise and ingenious chemical techniques to increase that
variety. So, if a special job requires a material with
combined properties that no existing material has, they
go to work to cook up an entirely new plastic to
fill the bill.
The whole story can't begin to be told vet. But when it
can, you'll be amazed at how far plastics have gone in
wartime, and how many new peacetime jobs they'll be
ready to tackle afterward.
PUT A NfCKEL IN IT
NICKEL'S gone to war. But that doesn't mean that
the juke box and pay telephone will soon be
operating on a diet of "wooden nickels" and slugs. For
every self-respecting coin-operated machine has a magnet
attachment that refuses to accept all coins that do not
have the magnetic properties of genuine ones.
So, when a new formula for the five-cent piece was
needed in order to save nickel and copper for war serv-
ice, it had to have magnetic properties close to those
of the old-fashioned nickel. A number of metallurgical
experts were asked for their advice.
Your guess is as good as the next as to whose advice
was finally followed, but the formula submitted by the
metallurgical section of the G-E Research Laboratory
was pretty close to the one picked. The new "nickel"
doesn't have any nickel in it, and has lost 19 per cent of
its copper — and the metals saved are on their way to
hit thejap-pot.
/AP NAP
ONE night Hirohito had a nightmare. He dreamt
that Shangri Las were springing up all over and
planes were swarming over him like tlies.
Perhaps that nightmare is nearer reality than his
Imperial Nibs knows. For now, in practically no time
at all, any open field, even though the ground is soft,
can be transformed into a hard runway for American
bombers starting off to make hay of enemy objectives.
To turn the trick, flexible steel mats are laid along
the field. By means of resistance-welding machines
guided by G-E electronic tubes, steel bars are automati-
cally joined together to form these mats. The speed far
exceeds that of a crew of hand welders.
On some dark night, in some deserted spot, our army
engineers will swiftly unload these steel mats, joining
them into a smooth, solid runway. And presto! Hiro-
hito's nightmare will become a grim reality. General
Electric Co., Schenectady, N. Y.
Listen to the "Hour 0/ Charm" 10 p.m. EXTT Suntiays on NBC
ami the G-E tiens with Frazier Hunt 6 p.m. EWT Tuesdays,
Thursdays, a>id Saturdays on CBS and .imerican (F-M) networks.
GENERAL m ELECTRIC
24
THE TEGHNOGRAPH
I
1