RUBBER AND RUBBER PLANTING CAMBRIDGE UNIVERSITY PRESS HotttJOtt: FETTER LANE, E.G. C. F. CLAY, MANAGER too, PRINCES STREET ILantJon: WILLIAM WESLEY & SON, 28, ESSEX STREET, STRAND Berlin: A. ASHER AND CO. 1Lfip?tg: F. A. BROCKHAUS £etoJ Sarfc: G. P. PUTNAM'S SONS Uombag ant) Calcutta: MACMILLAN AND CO., LTD. All rights reserved RUBBER AND RUBBER PLANTING y. BY R. H. LOCK, Sc.D. Inspector H.M. Board of Agriculture and Fisheries Sometime Scholar and Fellow of Gonville and Caius College Cambridge and Assistant Director of Botanic Gardens, Ceylon Cambridge : at the University Press 19*3 Cambridge : PRINTED BY JOHN CLAY, M.A. AT THE UNIVERSITY PRESS PREFACE DURING recent years interest in the Rubber- planting industry has extended far beyond that comparatively large section of the community, which is engaged in trades more or less directly connected with rubber. In fact nowadays this material enters so intimately into the daily life of almost everyone, that there will probably be few to whom the romance of rubber entirely fails to make an appeal. In endeavour- ing to make this book suitable for the needs of as wide a circle of readers as possible, it has been the aim of the author to combine an accurate account of the scientific side of rubber planting with a certain amount of practical information which may be of use to the prospective planter. The space available in a book of this kind only admits of treating the subject in the form of an introductory outline, but it is hoped that the information given will be found reliable as far as it goes. The science and practice of rubber planting are alike in their infancy, and in the immediate future important 531 vi PREFACE developments are to be anticipated both in our scientific knowledge of the physiological processes underlying the formation of latex, and in the practical methods of exploiting this most valuable of raw materials. It is partly owing to our want of knowledge that it is still possible to compress into a comparatively small compass a summary of what is accurately known of both branches of the subject. The chapters on the physiology of latex are largely the outcome of original observations by the writer, whilst those on planting, harvesting and factory work on the estate are based on a close personal acquaintance with the industry in Ceylon. The chapter on disease, on the other hand, so far as it relates to the fungus pests of rubber, is little more than a summary of the work of Mr T. Fetch, whose book is indispensable to anyone specially interested in this branch of the subject. I am also indebted to Mr Fetch for the loan of the illustration of canker on Hevea. Free use has also been made of Mr Herbert Wright's well-known book on Para Rubber, and the student who wishes to enter further into the statistics of rubber cultivation will find therein a large mass of useful information. Sir Daniel Morris's Cantor Lectures, delivered in 1898, still contain the best and fullest account of the wild sources of rubber, and I have drawn freely upon them for the information given in Chapter n. PREFACE vii The chemistry of rubber has been dealt with only in the barest outline, but the book seemed incomplete without some reference to this side of the subject. It is hoped that the brief summary of the processes employed in the manufacture of rubber goods will be of some interest both to the planter and to the general public. Of both these branches an excellent account on a much fuller scale is readily accessible in Dr Schidrowitz's book on Rubber. Other sources of information are acknow- ledged in a separate list of references. I am indebted to several friends for advice and criticism. Mr W. N. Tisdall very kindly read through the whole of Chapters V, VI and VII, and made a large number of valuable suggestions, practically all of which have been incorporated. Mr Tisdall also provided the estimate given on p. 127. Professor T. B. Wood was also kind enough to read part of the proofs. The text illustrations of different rubber-producing species have been drawn for me by Mr L. Denton Sayers — mostly from living specimens — and I am much in- debted to him for the trouble he has taken with them. I have also to thank Mr H. F. Macmillan and Mr C. Northway for the loan of valuable photographs, Mr Staines Manders for the loan of blocks from the Catalogue of the New York Rubber Exhibition, and Messrs F. Shaw and Co. for illustrations of machinery. viii PREFACE I should not forget to mention the name of Mr C. O. Macadam my collaborator in the preparation of the Ceylon Handbook for the Rubber Exhibitions of 1911 and 1912, since this handbook is in a sense the nucleus from which the present volume has been evolved. Finally it is a pleasure to acknowledge that any literary merit which this volume may possess is largely due to the untiring help and criticism of my wife, who has also devoted great care to the preparation of the index. R. H. L. i August 1913. TABLE OF CONTENTS CHAPTER I THE HISTORY OF THE USE AND CULTIVATION OF RUBBER Early uses. Vulcanised rubber. The discovery of rubber in America. The trade in wild rubber. Sir Clements Markham proposes plantations. Collection of seeds by Collins, Wickham and Cross. Hevea brasiliensis in Ceylon. Early experiments. Rise of the plantation industry in the East. Area under plantations. Production from estates. Variations in the price of raw rubber. Capital involved pages I — 15 CHAPTER II THE BOTANICAL SOURCES OF RUBBER List of species. American species. Hevea brasiliensis. Economic aspects of the Amazon rubber industry. Manihot species. Castilloa. Hancomia and other species. Guayule rubber. African rubbers. Funtumia. Landolphia. Other African species. Asiatic rubbers. Ficus clastica. Jelutong rubber 16 — 37 CHAPTER III THE PHYSIOLOGY OF LATEX PRODUCTION The structure and functions of the vegetative organs. The laticiferous system. Latex tubes. Latex vessels. Structure of the bark of Hevea. Minute anatomy. The effects of wounding the bark. Renewal of bark. The functions of latex. The composition of Hevea latex. Coagulation. 38-55 TABLE OF CONTENTS CHAPTER IV THE PHYSIOLOGY OF LATEX (continued)— TAPPING EXPERIMENTS Method of experiment. Wound response. Reasons for the increase of yield. Duration of yield. Relation of yield to volume of bark. Origin of latex. Seasonal variation. Effect of climatic conditions. Variation in yield of individual trees. Tapping intervals. Overlapping. Yield at different levels of the trunk. Effect of tapping on the composition of the latex. General remarks on yield. Resting periods. Effect of tapping on the tree. Summary 56 — 92 CHAPTER V HEVEA. PLANTING OPERATIONS Choice of situation and soil. Clearing. Nurseries. Seed selection. Draining, irrigation, roads, etc. Lining and spacing. Holing and planting. Rate of growth. Weeding. Intercrops. Cultivation and manuring. Green manuring. Shade and wind belts. Pruning. Thinning out. Labour. Other expenses. Tools 93 — 127 CHAPTER VI HARVESTING OPERATIONS Incision methods of tapping. Methods in use. Excision methods. Systems of paring. Marking the tree. Tapping. Angle of cut. Direc- tion of cut. Distance between successive cuts. Yields at different levels. Tapping tools. Plantation yields 128 — 152 CHAPTER VII FACTORY WORK ON THE ESTATE The factory. Transport of latex. Coagulation. Washing. Drying. Creping. Smoking. Smoke curing of latex. Blocking. Scrap. Packing. The best form of plantation rubber. Sales and markets. Quality. Defects and blemishes. Tackiness 153 — 175 TABLE OF CONTENTS xi CHAPTER VIII THE PESTS AND DISEASES OF HEVEA Plantation conditions. Epidemics. Wind. Animals. Insects. Termes Gestroi. Fungus diseases. Diseases of the roots. Fames semitostus. Brown root disease. Diseases of the stem. Canker. Pink disease. Die-back. Burrs and nodules. General sanitation . . 176 — 196 CHAPTER IX THE CULTIVATION OF SPECIES OTHER THAN HEVEA BRASILIENSIS Castilloa. Manihot. Funtumia. Fitus elastiea . . 197 — 209 CHAPTER X THE CHEMISTRY OF INDIA-RUBBER Difficulties of study. Composition of technically pure rubber. Physical properties. Destructive distillation. Synthesis. Chemical constitution. Vulcanisation 210 — 219 CHAPTER XI THE MANUFACTURE OF RUBBER GOODS Summary. Washing. Drying. Mixing. Preparation of sheet rubber. Calendering. Miscellaneous articles. Rubber solution. Vulcanisation. Hot curing. Dry process. Bath process. Cold curing. Reclaimed rubber. Vulcanite. The testing of rubber goods .... 220 — 237 INDEX 238—245 SHORT LIST OF REFERENCES 1. CLAYTON BEADLE and H. P. STEVENS. Rubber. 2. Catalogue of the Second International Rubber and Allied Trades Exhibition. London, 1911. 3. Catalogue of the Third International Rubber and Allied Trades Exhibition. New York, 1912. 4. C. CHRISTY. The African Rubber Industry and Funtumia elastica. 1911. 5. Circulars and Agricultural Journal of the Royal Botanic Gardens, Ceylon. 1898-1912. 6. J. COLLINS. On the Commercial kinds of Indiarubber. Journal of Botany. 1868. 7. British Manufacturing Industries, Guttapercha and India- rubber. 1876. 8. Encyclopaedia Britannica, ninth edition, Article on Indiarubber. 9. Sir CLEMENTS MARKHAM. The Cultivation of Caoutchouc-yielding Plants in British India. Journal of the Society of Arts. 1876. 10. Sir DANIEL MORRIS. Sources of Commercial India-rubber, Cantor Lectures. Journal of the Society of Arts. 1898. 11. T. PETCH. The Physiology and Diseases of Heveabrasiliensis. 1911. 12. PHILIP SCHIDROWITZ. Rubber. 1911. 13. CARL OTTO WEBER. The Chemistry of India Rubber. 1902. 14. J. C. WILLIS. Agriculture in the Tropics. 1909. 15. HERBERT WRIGHT. Hevea brasiliensis or Para Rubber, fourth edition, 1912. 1 6. The Tropical Agriculturist to 1912. LIST OF ILLUSTRATIONS PLATE To face page I. Fruits and Seeds of Rubber Plants . . . 17 II. Tapping wild Hevea 20 III. Forest scene, showing preparation of Hard Para rubber 22 IV. Anatomy of Hevea 46 V. Hevea Rubber on Swampy Land .... 95 VI. Hevea Rubber and Tea 114 VII. Hevea Tree pricked with Serrated Knife . . 133 VIII. Vacuum Drying Machine 163 IX. Canker of Hevea bark 188 X. Nodules in Hevea bark 193 FIG. PAGE i. Hevea brasiliensis 18 i. Manihot Glaziovii 24 3. Castilloa elastica 27 4. Funtumia elastica 31 5. Landolphia Kirkii 32 6. Ficus elastica ........ 34 7. Transverse section of Hevea bark ... 46 8, 9, 10, n. Anatomy of Hevea .... Plate IV 12. Tapping areas 58 13. Lining at right angles to a given base . . 106 14. Square and hexagonal systems of planting . . 109 15. Tapping system — full herring-bone . . . 138 16- „ „ half „ „ . . . 17- i) „ half spiral .... „ 18. „ „ full „ , 19- » » Basal V „ 20. Method of marking a tree for tapping . . 141 21. Tapping tools — gouge and farrier's knife . . 144 22. Hand Washing Machine 161 CHAPTER I THE HISTORY OF THE USE AND CULTIVATION OF RUBBER Early Uses. PROBABLY no raw material of vegetable origin has been put to such multifarious uses as indiarubber. No other vegetable product has risen with equal rapidity from a position of comparative insignificance to one of the highest commercial prominence. Although the use of rubber by natives of the Western Hemisphere is historically chronicled upwards of 400 years ago, indiarubber was first used in England in the eighteenth century, and then only in the first instance for removing the marks of black lead pencils. The first patent for the employment of rubber for waterproofing purposes was not taken out until 1791. The further development of this use is closely associated with the name of Thomas Hancock, of the firm of Charles Macintosh and Co. ; but the modern extensions of indiarubber manufacture only became possible after the discovery by Nelson Goodyear in 1839 of the process of combining rubber with sulphur, which is known as vulcanisation. Goodyear took out a further patent in L. T 2 RUBBER AND 1851 for the manufacture of vulcanite by more complete combination of rubber with sulphur. Vulcanised Rubber. The method of vulcanisation, which ranks among the most important of all industrial discoveries, was first found out in America by Goodyear. In England, Hancock shortly afterwards arrived at the same method independently. The following facts will help the reader to realise the far-reaching importance of vulcanisation. Raw rubber becomes soft and sticky when heated, and when cooled beyond a certain point it becomes stiff and almost horny in consistency. Vulcanised rubber retains its physical properties almost unaltered over a range of temperatures extending from the freezing point to the boiling point of water. After prolonged immer- sion in water, raw rubber absorbs as much as 25 per cent, of its own weight of moisture. On the other hand, "The water absorption of vulcanised rubber is extremely small — certainly not large enough to appreciably affect the insulation of a rubber cable after five years' continuous immersion" (Weber). From these facts the enormous increase in the durability and general usefulness of vulcanised rubber at once becomes apparent. Moreover, according to the proportion of sulphur which has entered into combination with the rubber, the physical properties of the finished product can be made to vary from those of the softest elastic up to those of the hardest vulcanite. RUBBER PLANTING The Discovery of Rubber in America. As the reader may perhaps have already anticipated, the first notice of the use of rubber comes to us in the history of the voyages of Columbus. Columbus found that the natives of Hayti possessed among other amuse- ments a game of ball. " The balls were of the gum of a tree, and although large, were lighter and bounced better than the wind balls of Castile." A fuller account was given by Juan de Torquemada in 1615. This writer describes a tree, called by the natives Ulequahuitl (Castilloa elastica), which was held in high estimation in Central America. The method of collection of the rubber, which flows out as a milky white substance when the tree is wounded, is described, and also its coagulation by setting in calabashes and subsequent boiling in water. Sometimes the latex was simply smeared over the bodies of the collectors and allowed to dry — a method still employed by some primitive tribes. The rubber so prepared was used for making balls, and for shoes for tumblers and jesters, whose antics it assisted ; and a medicinal oil was extracted from it. Even at this early date the Spaniards themselves employed the milk for waterproofing their cloaks. The first accurate account of Para rubber is given by C. M. de la Condamine, who visited the Amazon country on an astronomical mission in 1735. He describes i — 2 4 RUBBER AND various uses of rubber by the Omaquas Indians, including that of making syringes or squirts. These instruments appear to have played an important part in social gather- ings and even in religious festivals. From this use comes the Portuguese name Pao di Xirringa, the syringe tree. Hence also are derived the familiar terms Seringa for rubber and Seringueiros for the labourers employed in the collection of this material. The Trade in Wild Rubber. The recent development of the trade in wild rubber may be traced in the following table, which shows the history for nearly a century of the most important kind, namely Para rubber, the produce of Hevea brasiliensis. Prior to the development of the planting industry in the East, the export of Para rubber from Brazil represented about half the world's total supply of the raw material. TABLE I Exports of Para Rubber from Brazil. Year Tons Year Tons 1827 31 1870 6,601 1830 156 1880 8,679 1840 388 1890 15,354 1850 1,466 1901 28,161 1860 2,671 1910 38,200 Wild rubbers from Africa and Asia did not begin to come into the market in large quantities until after the RUBBER PLANTING 5 Brazilian trade was well established. For example the exports from the Congo State rose from 30 tons in 1887 to 2000 tons in 1897. At the same date similar amounts were being exported from Lagos and from the Gold Coast. A thousand tons of rubber were however exported from British India as early as 1873. Sir Clements Markham proposes Plantations. Herbert Wright has called attention to the fact that it was Hancock who in 1834 first suggested the possibility of cultivating the best kinds of rubber trees in the East and West Indies. The suggestion arose on account of the difficulties which Hancock and his colleagues experienced even at that date in procuring a sufficient supply of raw material. The actual birth of the rubber planting industry, however, dates only from the seventies, and is specially associated with the names of Sir Joseph Hooker, at that time Director of the Royal Gardens, Kew, of Sir Clements Markham who occupied an important position at the India Office, and with those of the collectors Collins, Cross and Wickham. The success of the introduction of cinchona to the East ten years earlier led Markham about 1870 to take up the question of the introduction of rubber to India. The first step was marked by the preparation in 1872 of a report by James Collins, who had already published an excellent account of the wild species of rubber in 1868. 6 RUBBER AND The story of the winning of the rubber seeds from America is one full of romantic interest, and speaks volumes for the enterprise and determination of the collectors. The first seeds of Hevea to arrive at Kew were probably those brought by Collins from the Amazon in 1873. In 1875 Cross was shipwrecked whilst on the way home with a consignment of Castilloa plants and seeds. Nevertheless he managed to preserve his precious collection and bring it safe to land. He was sent out again to collect Hevea seed in 1877 and was again successful. Although only a few of Cross's Hevea seedlings were preserved, there must by this time be a considerable number of trees growing in Eastern plantations which are directly descended from the sur- vivors of this consignment. Cross was also responsible for the introduction of Ceara rubber to Kew about the same date — a less difficult feat owing to the greater powers of resistance possessed by the seeds of Manihot. By far the largest and most important supply of Hevea seeds to reach Kew was, however, that brought home by H. A. Wickham in 1876. Wickham, who was resident at the time in the rubber country of the Amazon, was commissioned to supply seeds to the Indian Govern- ment ; but the Brazilian authorities were naturally opposed to the export of the seed, and it was a remarkable chance which threw the required opportunity in Wickham's way. An ocean-going steamer trading to the Amazon was there abandoned by her supercargoes without a return freight. Wickham boldly chartered RUBBER PLANTING 7 the steamer on behalf of the Indian Government, and all hands were pressed into the service of collecting seeds. The cargo once aboard was passed by the port authori- ties as botanical specimens, and upwards of 70,000 seeds were thus safely transported to Kew. Less than 4 per cent, of these seeds, however, germinated. The writer has Mr Wickham's personal assurance that these seeds came from full-sized forest trees actually being worked for rubber, which grew at a considerable distance from the river on forest-covered plateaux some hundreds of feet above flood-level. The often repeated statement that the parents of the rubber plantations had their origin in swampy ground liable to floods, may therefore be taken to be entirely without foundation. Although the Government of India paid all the expenses connected with the introduction of Wickham's seedlings, Ceylon was selected as the site of their chief tropical nursery. A special garden at Henaratgoda, in the low country near Colombo, was opened to receive them, and here were set out some 2000 plants which arrived in Ceylon in 1876 in 39 Wardian cases by the s.s. Duke of Devonshire. In the same year smaller consignments of plants of Hevea brasiliensis were despatched from Kew to Burma, Java, Singapore, and the West Indies. In 1877 plants were sent to Mauritius and West Africa, and in 1878 to Fiji. Plants of Hevea Spritceana were first sent to Ceylon in 1883, but they do not appear to have survived. 8 RUBBER AND Castilloa and Manihot Glaziovii, Ceara rubber, were also distributed by Kew to the same colonies at about the same date. Hcvea brasiliensis in Ceylon. The principal nursery for the trees, which were to form the origin of the planting industry, was however at Henaratgoda, in Ceylon. Here flowers first appeared upon the trees in 1881, and in the same year Dr Trimen, the Director of the Botanic Gardens, commenced experi- ments in tapping. The plantation was thinned out in 1882, and in 1883 2^° seedling plants were raised, most of which were distributed in Ceylon. In 1884 there were over 1000 trees at Henaratgoda, but it was found necessary to thin the plantation again in 1885, an<3 we read of 450 fine trees existing in 1887. In 1893 about 90,000 seeds were distributed to planters in Ceylon from the Henaratgoda trees, and in subsequent years similar numbers were available. Seeds were also distributed on a considerable scale by the Ceylon Botanic Department to Malaya and elsewhere, and it is curious to remark that in recent years large consignments of seed have been sent back from Ceylon and Singapore to America and the West Indies for planting purposes. At the present day about 40 of the original trees survive at Henaratgoda, the largest being upwards of ten feet in girth. RUBBER PLANTING 9 Early Experiments. Some of the earliest experiments in tapping planted rubber trees were begun by Trimen at Henaratgoda in 1 888. One of the largest of the original trees was tapped a few times in alternate years. Tapping consisted in making gashes in the bark with a hammer and chisel, in imitation of the methods employed in the Amazon country. The recorded yields were as follows: TABLE II Yields of Rubber from one tree at Henaratgoda. Year Ib. oz. 1888 I u| 1890 2 10 1892 2 13 i894 3 3 1896 3 o Despite the fact that his first estimate of the probable yield of a rubber plantation was a very low one accord- ing to modern ideas, and although it was not considered safe in those days to tap the trees at an earlier age than 10 or 12 years, Trimen foresaw that a very handsome profit could be obtained from rubber planting, and strongly advocated the cultivation of this product in Ceylon in his report for 1888. In 1890 the Ceylon Forest Department opened an experimental plantation which was increased to some extent in subsequent years, but on estates little planting took place during the decade immediately following. io RUBBER AND Rise of the Plantation Industry in the East. In Ceylon in the eighties, when the coffee plantations were practically exterminated, some attention was paid to the cultivation of Ceara rubber, but difficulties of tapping soon caused this product to be almost entirely neglected. From 1900 onwards further trials were made with this species and with Castilloa, but it was soon found that neither was so well suited as Hevea for the conditions generally prevailing in the planting districts of Ceylon. In fact, except in Africa, the fortunes of the rubber planting industry are almost entirely bound up with those of the last-named genus. Even in the Dutch East Indies, plantations of Assam indiarubber (Ficus elasticd) are now being cut down to make way for Hevea brasiliensis. Our further remarks apply therefore mainly to Hevea. In 1890 about 300 acres had been planted with rubber in Ceylon, and in 1900 about 1750 acres. Planting continued steadily until 1904, when the area was estimated at 11,000 acres, and then came the historic rush into rubber which characterised the years 10,05 — 1907. In 1906 the first World's Rubber Exhibi- tion was held at the Royal Botanic Gardens, Peradeniya, and by the end of the year 100,000 acres had been planted. The present area under rubber in Ceylon may be estimated at upwards of 250,000 acres. In the Federated Malay States the development of the industry was even more rapid. In 1897 rubber RUBBER PLANTING n estates covered only 350 acres in Malaya. By the end of 1906 the area of rubber plantations was practically equal to that in Ceylon. In 1912 Wright estimated this area to have increased to 420,000 acres. Whereas in Ceylon a material proportion of the rubber has been planted through existing tea estates, practically the whole area under rubber in Malaya has been cleared of virgin forest. After Ceylon and Malaya, the next most important centre for rubber cultivation is the Dutch East Indies. It is estimated that 150,000 acres have recently been planted in Java and 70,000 in Sumatra. The latter is largely in the hands of English companies. The greatest part of this rubber is Hevea, but considerable areas of Ficus, Castilloa and Manihot also exist in Java. Although India was the country originally proposed for the site of a great planting industry, the early con- signments of seeds — the first dates back to 1873 — did not meet with much success, and little planting took place before 1900. At the time of writing, however, 40,000 acres have probably been planted with Hevea in Southern India. In West Africa at the present time plantations probably consist about equally of Hevea and of the native Funtumia. In Angola and in Central and East Africa, on the other hand, Ceara rubber is beginning to be widely cultivated. In America, too, the natural sources of rubber are being widely supplemented by plantations. In Mexico large areas are cultivated 12 RUBBER AND with Castilloa, and at the present time the Brazilian Government is making great efforts to encourage the establishment of Hevea plantations. Wright gives the following estimate of the world's planted acreage in 1912: TABLE III Acreage under Rubber in different countries. Country Acres Malaya 420,000 Ceylon 238,000 Dutch East Indies, Borneo and Pacific Islands 240,000 South India and Burma 42,000 German Colonies 45,000 Mexico, Brazil, Africa and W. Indies 100,000 This estimate is probably rather under than over the mark. An estimate by Van den Kerckhove gives 220,000 for Mexico, 80,000 for Brazil, and 100,000 for Africa. His total for the world is 1,131,000 acres in 1912. Production from Estates. A large proportion of the acreage described above has been planted since 1906, and it will be readily understood that the production of plantation rubber is rapidly increasing, and is likely to increase at a still more rapid rate in the immediate future. Indeed, at the present time the increase is in geometrical pro- gression, and for some years past the output of rubber RUBBER PLANTING 13 both from Ceylon and from the Federated Malay States has practically doubled every year. In fact, so far as Ceylon is concerned, the following table shows that this is an understatement of the case. TABLE IV Exports of Rubber from British Colonies in the East. Y Ceylon exports, Malay Peninsula tons exports, tons 1906 147 425 1907 248 1,036 1908 407 1,665 1909 666 3,340 1910 1,472 6,500 1911 2,900 11,000 1912 6,300 about 20,000 Lewton Brain in 1910 estimated the future yields for Malaya as follows : TABLE V Estimated exports of Rubber from Malaya. Year Tons 1911 10,950 1912 18,750 1913 26,550 1914 35,640 1916 65,000 There seems every reason for anticipating that these estimates will be exceeded. A million acres of rubber in full bearing may be expected at a rough estimate to produce 150,000 tons of i4 RUBBER AND rubber annually. If the present increase in the rate of consumption is maintained, it seems probable that the whole of this amount will be required as soon as the plantations can produce it. When this takes place, a considerable reduction in the consumption of the lower grades of wild rubber may be expected. Some reduc- tion in the very large amount of reclaimed rubber used by manufacturers may also occur when high grades of fresh rubber are obtainable at a somewhat lower price. Hitherto the increased demand has been such that with the supplies of wild rubber practically stationary, or even somewhat increasing, all the plantation rubber available has been readily taken up, and prices have been maintained at what may still be regarded as a more or less artificial figure. Variations in the Price of Rubber. The history of prices is indeed remarkable, and the factors which rule them are not always easy to under- stand. Taking the price of fine hard Para as the standard, the value of this commodity in 1871 was about three shillings a pound. In 1878 the price was only two shillings. This rose to 4/4 in 1883, and fell to 2/6 in 1885. From this point the rise in value was more or less continuous until the price reached 5/8 in 1905. In 1908, a year of considerable industrial depression, the price fell to 2/9, but after this if rose very rapidly until it reached the unprecedented figure of 12/9 in RUBBER PLANTING 15 April, 1910. Much of this increase was probably associated with the increasing demand for motor tyres. After this, prices declined rapidly, and during 1912 the price remained fairly steady, between 4/- and 4/6. The price of the best grades of plantation rubber is generally very close to that of hard Para. Hitherto, however, Para has always retained a higher value than the best plantation rubber, taking account of the fact that the former contains upwards of 10 per cent, of water more than the latter. The amount of capital embarked in the rubber planting industry is enormous. Wright estimates that the nominal capital of companies registered in Great Britain alone, between 1907 and 1911, exceeds £90,000,000, of which about £60,000,000 is actually paid up. CHAPTER II THE BOTANICAL SOURCES OF RUBBER WE propose to give in the following chapter some description of the different species of plants from which rubber is obtained, and of the methods employed in collecting the rubber from these plants in the wild con- dition. It will be convenient to consider the various species more or less in the order of their geographical distribution. Before doing so we may briefly enumerate the principal plants concerned according to their botanical classification. List of the Principal Rubber-yielding Species. I. MORACEAE. Castilloa elastica, C. Markhamiana. Ficus elastica, F. Vogelii and other species. II. EUPHORBIACEAE. Hevea brasiliensis and other species. Manihot Glaziovii, M. dichotoma, M. hep- taphylla, M. piauhyensis and other species. Sapium Jenmani and other species. Plate I Fruits and Seeds of Rubber Plants RUBBER AND RUBBER PLANTING 17 III. APOCYNACEAE. Alstonia sp. Carpodinus sp. Clitandra sp. Funtumia elastica, F. africana. Dyera. Hancornia speciosa. Landolphia Kirkii, L. Dawei, L. owariensis, L. Heudelotii, L. Thollonii, etc. Leuconotis sp. Mascarhenasia elastica. Parameria glandulifera. Urceola esculenta. Willughbeia sp. IV. ASCLEPIADACEAE. Cryptostegia grandiflora. Raphionacme utilis. V. COMPOSITAE. Parthenium argentatum. AMERICAN SPECIES. Hevea brasiliensisy Para Rubber. About 21 different species of Hevea are found in the Amazon region of North- West Brazil. Of these Hevea brasiliensis is the most important, and furnishes the highest quality of rubber. L. 2 i8 RUBBER AND Hevea brasiliensis is a tall and handsome tree, often reaching a height of 90 feet, whilst the circumference near the ground may exceed 12 feet. Commercially, its most important feature is the bark, which reaches a thickness of an inch or more in well-developed trees. Fig. i. Hevea brasiliensis. A. Young shoot. B. Inflorescence. C. Flower. In addition to containing an abundant store of latex, yielding from 30 to 40 per cent, of rubber, the bark of Hevea possesses an admirable consistency for the passage of the various tools used in tapping, combined with a remarkable faculty for recovering from the effect of RUBBER PLANTING 19 wounds. The leaves are smooth, with three spear-shaped leaflets, and are very variable in size; indeed, all the characters of the tree are subject to marked variation. In Brazil the shape of the leaves is considered to be a feature by which good and bad varieties can be distinguished. The variety introduced into the East appears to be one of the best, although showing in its turn considerable variation. In Brazil the leaves fall from the trees about June, at the beginning of the so-called dry season, and are replaced by new leaves shortly afterwards. For a few weeks or days, therefore, the trees winter with bare branches. The trees introduced into Ceylon have encountered there a reversed arrangement of seasons. On the Western side of Ceylon, accordingly, leaf-fall takes place in February. The flowers appear shortly after the new leaves. They are small and greenish in colour, and possess a pleasant scent comparable with that of the blossom of the lime tree. The male and female flowers are separate, but are grouped in the same panicles. The fruits ripen in about five or six months. Three large seeds, marbled with brown and grey, are contained in a single fruit — a hard woody capsule, which bursts open when ripe and scatters the seeds to a considerable distance. The structure and physiology of the bark of Hevea will be dealt with in some detail in the following chapters. We may proceed to describe the collection of the rubber in the forests of Brazil. 2 — 2 20 RUBBER AND The trees are said to flourish best on rich alluvial clay swamps by the side of rivers. Tapping is carried out between June and February, and is confined to trees of 10 to 15 years of age and upwards. To each seringueiro or collector are assigned from 100 to 150 trees, which are connected by a winding path, or estrade, cut through the undergrowth. Tapping is per- formed with a hatchet, shaped like a small poleaxe, and the latex is collected in small cups of tinplate, having a sharp edge which can be inserted into the bark. Some days before the tapping proper is begun, the trees are gashed high up with a long-handled hatchet, in order " to make the latex ascend from the roots." The actual tapping is done on alternate days. Beginning at sunrise the seringueiro makes two rounds of his estrade, the first in order to tap the trees and the second in order to collect the latex. The first day's tapping consists of a horizontal row of slanting incisions made with the hatchet as high up as the operator can conveniently reach. On subsequent days fresh rows of cuts are made below the old ones, the bottom of the trunk being reached on the average after about 35 tapping days. The next operation is smoking, which is carried out as soon as the latex is brought in, before coagulation and putrefaction have time to assert themselves. A smoky fire of wood, mixed with the nuts of certain palms, is made beneath a kind of funnel-shaped chimney. The latex is rotated in the smoke on the surface of a wooden instrument which may be either rod- or paddle- Plate II Tapping Wild Hevea RUBBER PLANTING 21 shaped. As each successive layer of rubber dries, fresh latex is poured upon the surface until a large block or ball of rubber is formed, which may weigh from 50 to 100 pounds. The method above described appears to be nearly identical with that which has been employed for centuries by the natives of the Amazon valley. The rubber obtained thereby is still adopted as the highest standard of quality in the world's markets. Economic Aspects of the Amazon Rubber Industry. The country which produces Para rubber lies in the States of Amazonas, Para and Acre. The pioneers of the industry are constantly pushing further afield up the different tributaries of the Amazon. When the country has been explored and the presence of a suitable number of Hevea trees ascertained, a grant of land is obtained from the Government of the State, and after the payment of certain taxes, the land becomes private property. The owner of the property is usually not himself a large capitalist. In order to finance his enterprise, he obtains a loan at a high rate of interest from a trader or rubber merchant. Labour is chiefly imported from the barren region of Ceara. The labourers often arrive at the base of the expedition in a practically destitute condition, and provision has to be made in advance for food supplies, tools and transport. All supplies have 22 RUBBER AND to be obtained from traders — naturally at high prices — and all must be carried long distances by steamer to the scene of operations. For working a seringal, or estate, of 200 estrades, an advance of 180,000 milreis, or nearly £10,000, including interest, may be required. The paths of the seringal are practically sublet to the individual seringueiros, who have to pay for their food, tools, transport, etc., at high prices, together with interest on the loan advanced to them for incidental expenses, out of the value of the rubber which they obtain. Since the rubber must be sold by the owner to the trader, and by the trader to the exporting firm, very little profit is generally left for the individual collector. The inland freights, moreover, are very high, and an export tax has to be paid on the rubber at the rate of nearly 20 per cent, ad valorem. The successful competition of the plantation industry in other parts of the world has recently led to active legislation on the part of the Brazilian Government, with a view to removing as far as possible the handicaps under which the wild rubber industry has hitherto laboured. These fall mainly under the heads of expen- sive labour, heavy transport rates and high export duty. So long as the price of rubber remains high, the Brazilian capitalist is able to pay for the high cost of production plus the high freights and taxes, but as soon as the price of rubber falls below three shillings a pound, the pinch will be severely felt, not only by the individual owner but also by the country in general, for Plate III m » * 7« few? RUBBER PLANTING 23 the latter depends largely upon the export of rubber for its revenue. Special concessions are now being made to encourage the introduction of foreign capital and the opening up of plantations, by the granting of premiums and re- mission of taxes. In addition, the Federal Government is taking steps : 1. To encourage rubber collection and cultivation by advancing money on easy terms, and by the offer of premiums on new plantations. 2. To encourage industries for the manufacture of rubber goods — also by the offer of premiums. 3. To help the regular workers and immigrant labourers by the provision of special boarding estab- lishments and hospitals and by the sale of stores at cost price. 4. To reduce the cost of transport by opening railways and improving the navigation of rivers. 5. To encourage the production of foodstuffs in the Amazon Valley, in order to obviate the necessity of transporting such materials for long distances. 6. To hold triennial exhibitions in Rio de Janeiro of everything relating to the rubber industry of the country. And last but not least to open agricultural experi- ment stations in different parts of the country1. 1 Abridged from the Handbook of the Third International Rubber and Allied Trades Exhibition, New York, 1912. RUBBER AND Manihot Glaziovii. This species, the source of Ceara rubber, extends over a wide area in North-Eastern Brazil. It is adapted to a drier climate than Hevea, and flourishes on a dry and rocky soil up to an altitude of about 4000 feet The A. Leaves. Fig. i. Manihot Glaziovii. B. Inflorescence. C. Female flower. plant is comparatively shrubby, branching close to the ground and rarely exceeding 30 feet in height The bark has a hard surface, and readily peels off from the trunk like that of a cherry or birch tree. Tapping is therefore a more difficult process than in the case of Hevea, although the latex and rubber RUBBER PLANTING 25 obtained from the trunk are closely similar both in quality and — relatively to the size of the tree — in quantity. The raw rubber contains somewhat more resin than Hevea rubber, and, however carefully pre- pared, is quite distinguishable from the latter. The latex coagulates without acid, on the mere addition of water. The leaves are generally three-lobed, and afford a very dense shade, but the trees are markedly deciduous and remain bare of leaves for a considerable period. The seeds, which resemble those of the castor oil plant, are very hard. They retain their vitality for a long period, and do not germinate readily unless the shell is filed through. The roots are tuberous like those of the allied species Manihot utilissima, the cassava plant. Owing to the difficulties which attend the tapping of the stem, the wild Ceara rubber is often tapped at the roots or very close to the ground. The latex is then simply collected in small cavities in the ground, opened wherever the subterranean organs are discovered. The cavities are usually lined with clay or leaves, but such a method of collection naturally leads to the production of a very impure form of cake or lump rubber. " Ceara scrap" is obtained by gashing the stems with a knife. The latex oozes out and is allowed to dry upon the bark. It is then pulled off in strings, which are either rolled up into balls or put into bags in loose masses. 26 RUBBER AND Other Species of Manihot. In 1907 extensive reports were published in Germany emphasising the importance of Manitoba rubber as dis- tinguished from ordinary Ceara. This rubber was said to be derived mainly from three species of Manihot — M. dichotoma, M. heptaphylla and M. piauhyensis. Formerly it appears to have been confused with the produce of Hancornia speciosa. The seed of the above- named species of Manihot has been widely advertised for planting in tropical countries, but the small amount of evidence at present available seems to show that they are all less satisfactory than M. Glaziovii for plantation purposes, Very large yields have been attributed to young trees of the Manitoba species in Brazil. The tapping of M. dichotoma is usually carried out with the knife. When the latex is collected in vessels it begins at once to coagulate. It is then moulded with the hands into balls, which are usually pressed between rollers and afterwards thoroughly dried. Manihot piauhyensis and M. heptaphylla, on the other hand, are tapped at the base of the stem, and the latex allowed to flow upon the ground. Castilloa. Castilloa elastica is the source of the Ule rubber of Central America and of the Caucho rubber of Peru. The species extends from the South of Mexico to the North of Peru, where it is separated from the territory RUBBER PLANTING 27 of Hevca by the watershed of the Andes. In Panama a different species, Castilloa Markhamiana, occurs, which is considered less satisfactory as a source of rubber. It is probable that it is this species which has been intro- duced into the East. This may account for the somewhat poor results which have been obtained with Castilloa in British Colonies. Fig. 3. Castilloa ehistica. Castilloa has very large oval leaves, which are arranged along both sides of special branches. The latter fall off with the leaves, and the whole thus simulates a compound leaf. The flowers are massed in dense heads, and each gives rise to a single seed which is white and comparatively small. The bark is very 28 RUBBER AND hard throughout, and offers considerable resistance to tapping. The latex tubes are larger than those of Hevea or Manihot^ and are entirely devoid of the cross partitions which characterise the early stages of the latter. Partly for this reason more rubber is obtained at a single tapping, but the trees must then be rested for a considerable time before a fresh supply becomes available. The trees occur naturally in small groups along the banks of running streams from sea level to an altitude of 1 500 feet, but they do not grow well in marshy soil. Tapping is carried out by making long slanting cuts in the bark, sometimes extending right round the tree in the form of one or more spirals. The flow of latex is complete in 24 hours, and in some districts the tree is then cut down in order to obtain the whole of the available latex. The latex is acid in reaction, and coagulation is effected by the addition of the alkaline juice of certain plants or of a solution of soap. The process is sometimes carried out in rectangular pits in the ground lined with clay. The rubber thus obtained contains numerous impurities. Owing to its greater purity, the rubber which has dried on the tree fetches a higher price. Other American Species. Hancornia speciosa, the source of Mangabeira rubber, occurs in the South- West of Brazil and extends as far south as Rio de Janeiro. It grows on plateaux at RUBBER PLANTING 29 an elevation of 3000 to 5000 feet It is a small tree with narrow leaves 40*0 37'4 34'9 317 34-8 32*5 35'o 33'4 34'9 35-6 32-6 34'6 32-8 35'2 33*5 3i7 327 32-6 30-1 33'2 26*0 33-6 35-c 35?2 31*1 33'9 32-3 33-8 35'5 34*5 33*o 34'5 3i-3 32-3 34*o ice of t 366 50*0 39'4 36-5 34'3 357 35'2 36-3 36-2 36-8 36-0 38-8 39'5 36-3 41*0 37'6 39- 37'6 38-8 35'5 39'2 38-5 38*2 38-2 37*3 39-6 4ro 39'4 39'6 39'5 40-4 38*0 41-4 397 40'3 4i'5 41*0 43'3 'ach T 336 ? 43*4 37?* ? 367 36-8 39'3 38-5 37-2 38-9 35'o 377 34'8 39'9 40'2 38-1 37-9 38-6 39-0 40*0 387 38-3 40-0 37*0 4O'o 42-4 39'3 39'o 407 40-5 42-9 39'i 42'3 40-8 397 39*5 43'5 40-5 en Trt 402 ? 43'i 41-8 39'6 39-0 39-2 4i*3 41*5 40-6 44'4 42-5 41-2 41-3 36-3 40-4 38-6 40'0 38-0 40'0 43'3 40-8 40-8 42'3 40-4 42-9 40'3 40-3 43-8 42-5 45*5 42-5 42-2 407 43'° 46-5 39-0 39'5 40'2 35'8 37'9 'es. 30 53'5 41-0 36-8 35'9 ? 377 367 36-1 377 38-6 40-2 33'4 39*9 37'o 41-0 36-6 38-0 37'5 42-0 38-0 417 41*0 4i-5 38-0 43'9 45'3 42'3 39'° 4i'S 39-6 41-4 41-0 39*5 36-6 38-4 37'i 36-1 34-3 2 c... g 7 8 Q... IO 1 1 .... 12 T-3 14. 1C.1.. 16 17... 18. . IQ . 2O 21 22 23... 24... 2C 26 27 28 2Q SO and SV. These lines represent the positions of the original tapping cuts. The lower lines will make angles of rather less than 45 degrees with the horizon, but the slope will not be so much less as to make any serious difference in the result of tapping. G A C E G H D Fig. 20. H This method of marking will be found more ac- curate than that of measuring up from the ground, since the ground level on different sides of the tree is liable H2 RUBBER AND to vary considerably. The lines are best marked boldly with a tapping knife, in order to leave a permanent trace on the surface of the trunk. From P nearly to B a broad shallow groove is cut with the tapping knife in order to form the conducting channel for the latex. The line CD should also be marked out with a clear cut, in order that the tapper may keep within the limits of the area allotted to him. It will further conduce to accurate work if additional guide lines are stencilled between the original tapping cuts, and parallel to these, at intervals of about 3 inches, as shown within the area QTUR. In the above example the original tapping cuts have been placed 12 inches apart,, in order to allow of a year's tapping on alternate days at the rate of 1 5 cuts to the inch — 180 cuts in all. It is reported that in many parts of the Malay Peninsula the average width of the daily shaving removed is considerably less than one-fifteenth of an inch. When this is the case the original cuts may be placed somewhat closer together. On the other hand, if daily tapping be adopted it may be necessary to place the original cuts further apart. In the case of smaller trees — those which are less than 20 inches in circumference at a foot from the ground — tapping may be begun on a single basal V, as shown at XYZ in Fig. 20. After this V has been tapped for a year, the tree will probably be large enough to allow of placing two or more half-herring- RUBBER PLANTING 143 bone traces on the opposite side of the tree. In this case the areas A CBD and A GHB would next be tapped in succession, followed by a further half-herring-bone on the area CX VE above one-half of the original V. The Paring Process. The actual process of tapping is as follows. The opening cuts are narrow grooves cut in the outer bark and extending to within about one-eighth of an inch of the cambium. It is important that the depth of the groove should be exactly the same throughout its length. The distance from the cambium can be gauged by pricking with the blade of a pen-knife. Further tapping consists in removing a thin shaving from the lower side of the original groove on each occasion, always to exactly the same depth. Coolies soon become very expert at this work, but constant supervision is neces- sary in order that no damage may be done. If the tapper makes a mistake and cuts too deeply, injuring the cambium, he should' be instructed to make three or four very shallow cuts immediately below the wound, so as to leave a thick piece of bark from which healing can take place. If tapping is continued to the normal depth — no matter how carefully it is conducted — the wound is almost certain to spread. In the best tapping the cuts are made to slope slightly inwards in order to form a suitable groove by which the latex can reach the conducting channel. The latex may need a little 144 RUBBER AND encouragement before it will flow smoothly in the right direction, without overflowing the channel. The merits of good tapping consist in taking off the thinnest possible shavings compatible with a free flow of latex and preserving an even depth of cut, close to the cambium but never touching it. The cuts should be as clean and as sharp as possible. Tapping Tools. Of tools used in paring there is a great variety upon the market. Many of these are highly effective, and it is not our business here to puff the goods of any particular maker. The writer's view is that the simplest tools are the best, and that a great deal is to be said for the original and primitive forms — the gouge and farrier's knife — or slight modifications of these. Such tools are Fig. 21. Gouge and Farrier's knife. very widely used in the Malayan plantations, but the Ceylon planter seems generally to prefer a more compli- cated weapon. The simpler tools may necessitate greater care at first on the part of the tapper, but RUBBER PLANTING 145 once the requisite skill is attained, the greater adaptability of the simpler tool and the greater ease with which it can be kept sharp, enable the worker to preserve a very straight line and to remove a very thin shaving, keeping at the same time an accurate depth of cut. Angle of Cut. The fact that an angle of 45 degrees with the horizon is often adopted for the lateral cuts is largely a matter of convention. A more acute angle than 45 degrees is seldom used, but flatter cuts are adopted on a good many estates. Careful and prolonged experi- ments are required before any definite statement can be made as to what is the best angle under various circumstances and with different systems of tapping. A flatter cut opens the same number of latex vessels as a more acute cut extending over the same horizontal distance, and consequently releases an equal amount of latex with the removal of less bark. On the other hand, the latex flows more freely along a steeper cut, and a smaller proportion of scrap is thus obtained. When the consistency of the latex is moderately thin, the angle of the cut can probably be reduced to one of about 30 degrees without any loss of flow and with some slight saving of bark. 10 H6 RUBBER AND Direction of Cut. In the half-herring-bone and half-spiral methods of tapping, the cuts are usually made from the right to left of the operator. There is a considerable body of evidence to show that more latex is obtained in this way than from cuts made in the reverse direction. The reason for this phenomenon is not entirely clear. It may partly be associated with the fact that tapping from right to left is easier for a right-handed person, and is therefore carried out more efficiently. But this does not seem sufficient to account for the whole of the difference. Distance Between Successive Cuts and Yield at Different Levels. In various systems of tapping, a distance of one foot between successive cuts has been very widely adopted. Here, again, prolonged and laborious experiments are required in order to ascertain what is the most profitable distance to adopt in the case of each system and under various conditions. The evidence contained in the following paragraphs, which bears partly on this ques- tion, requires to be greatly elaborated. When a fairly old tree is first tapped by a herring- bone or multiple V system, adopting the usual interval of a foot between the cuts, it is found that the latex flows in nearly equal quantity from each cut of the vertical series. As the bark between the several cuts becomes used up, a relatively larger proportion of latex RUBBER PLANTING 147 is found to flow from the lowest cut; and some of the upper cuts may even cease altogether to yield latex, whilst there is still an inch or more of bark remaining untapped. It is probably best in all cases to leave the last inch or so of bark untapped, and to continue tapping the lowest cut only, if the time has not arrived for passing on to a fresh area of bark. When the same section of the tree comes to be tapped a second time, it may be marked out an inch higher than before, in order that the unused slips of bark may now be tapped first. In an experiment at Henaratgoda 29 old trees were tapped daily on six wide NTs, spaced at vertical intervals of a foot. During the first month's tapping the three upper cuts yielded together a daily average of 558 c.c. of latex (nearly a pint), and the three lower cuts a daily average of 561 c.c. The quantities were therefore almost exactly equal, although the latex from the lower cuts contained a slightly higher proportion of rubber. During the six months' tapping, at the end of which the bark between the cuts had been almost entirely removed, the average daily yield from each of the six cuts was as follows: TABLE XXVIII Cut 12345 6 Yield c.c. ... 77 86 98 82 83 400 Thus, when the bark between the cuts was nearly exhausted, the lowest cut was yielding as much latex as all the other five put together. In addition, the latex TO — 2 i48 RUBBER AND from the lowest cut was more concentrated and con- tained a higher percentage of rubber. The trees described above were old, and possessed a good thickness of bark. In the case of younger trees we should probably expect the difference to be still greater. On the other hand, the rate of tapping was exceedingly rapid, the whole of the bark being removed from one side of the tree in six months. The evidence on the whole, however, seems to point to the conclusion that the distance between successive cuts may profitably be made greater than 12 inches. In other words, a reduction in the number of cuts on a given area of bark, as compared with the systems now generally adopted, would probably lead to more satisfactory results. The above experiment shows further that in the case of mature trees there is little difference between the initial yields of latex from areas of bark situated at a height of I — 3 feet and 4 — 6 feet from the ground respectively. Generally speaking, there is a slight falling off in yield as we pass up the trunk from ground level, owing to the diminished thickness of bark and the smaller girth of the tree. In the lower part of the trunk of mature trees this falling off is not very rapid, and the fact that tapping is often confined to the lowest six feet of the trunk is largely a matter of convenience. It must be remembered that the lowest cut of all drains a larger area of bark than any of the other cuts, a fact which partly accounts for the very much larger yield obtained from it. RUBBER PLANTING 149 Tapping Intervals. The effect of different intervals between successive tappings on old trees has been discussed at some length in Chapter IV. So long as the yield from a young plantation continues to increase steadily, we have not at present sufficient grounds for recommending any change from the interval of one or two days which is usually adopted ; in fact there is evidence that in the case of young trees the yield per tapping may decrease as the interval between successive tappings is extended. In the case of older plantations of closely planted trees, if the yield shows a tendency to remain stationary or to fall off, we would suggest the trial of twice as long an interval without any other alteration of the system in use. We should not be greatly surprised if the planter were to find after some months that he is harvesting as much rubber as before, with an expenditure of only half the labour. Difficulties and Precautions. The physiology of latex production was discussed in Chapters in and IV as fully as is justified by our limited knowledge of the subject. The present section contains a few general remarks in relation to tapping. One of the chief troubles of the latex collector consists in the washing away of the latex which occurs in wet weather, owing to the rain water which streams i5o RUBBER AND down the trunk of the tree. Rainy days generally make up a large proportion of the tapping season, and if tapping is stopped whenever there is heavy rain, the loss of yield will be considerable. A simple system of guttering has recently been introduced in Ceylon, which can be fitted to the tree above the tapping area, with the object of keeping the latter dry. Another reason for keeping dry the tapping area, lies in the fact that this region is more susceptible than any other to the attacks of disease germs. A constant watch should therefore be kept on the tapping cuts, and at the first sign of disease tapping should be suspended. There are two reasons for ceasing to tap a diseased tree ; firstly in order to allow the individual tree to recuperate, and secondly to avoid the trans- ference of infection to other trees by means of the tapping knife. In the absence of visible signs of disease, certain cuts are sometimes found to yield little or no latex, whilst there is still a comparatively free flow from other cuts. When this is the case, the hint should be taken and the tree rested, otherwise definite disease is not unlikely to supervene. For a description of particular diseases and their treatment, reference may be made to Chapter VIII. At the bottom of the conducting channel a tin spout should be fixed into the bark, in order to throw the latex clear of the surface of the tree into a cup placed on the ground below. The practice of pushing the RUBBER PLANTING 151 edge of a metal collecting cup into the bark at each day's tapping may lead to injury, and is not to be encouraged. In all operations dealing with latex the utmost attention must be paid to the virtue of cleanliness. Latex is as easily contaminated as milk, a substance with which it has many properties in common. Not only should the standard of cleanliness in the factory be at least equal to that adopted in an up-to-date dairy, but the avoidance of all kinds of dirt should begin from the moment when the latex first makes its appearance upon the surface of the tree. Collecting cups, paring knives, and the bark itself should all be kept scrupulously clean. All scrap should be carefully removed from the tree before paring commences. In order to save the precious hours of the early morning, this may very well be done during the afternoon of the day before tapping. Plantation Yields. Finally, some idea may be given of the actual yields of rubber obtained upon estates. The amounts recorded vary very largely on different properties, but the follow- ing figures may be taken as representing approximately the average yields obtained with moderate systems of tapping in Ceylon and the Malay Peninsula respectively. 152 RUBBER AND RUBBER PLANTING TABLE XXIX Ceylon Malaya Age of trees, years Per acre, Ibs. Per tree, Ibs. Per acre, Ibs. Per tree, Ibs. 4— 5 5-6 6- 7 7- 8 50 100 150 200 '4 •6 •8 I "2 100 150 200 250 •8 ro i'3 r6 8-9 250 I'S 350 2'2 9 — 10 300 i*9 400 2'5 Very much higher yields than these have been obtained under favourable conditions, and larger average yields may probably be anticipated in later years, now that the importance of careful and moderate tapping during the early stages is beginning to be fully realised. CHAPTER VII FACTORY WORK ON THE ESTATE General. THE latex, brought to the factory in tanks or buckets as it is collected from the trees, contains as a rule from 30 to 40 per cent, of pure caoutchouc. The latter is obtained in a state of considerable purity by the successive processes of coagulation, washing and drying. The method of preparing biscuit rubber by hand, as practised during the earliest beginnings of the industry, is now of little more than historical interest. It may serve however to illustrate in their simplest form the nature of the chief processes concerned. In this method the latex is first strained through a brass or copper wire sieve of small gauge, and then generally diluted with one or more times its own bulk of water. The diluted latex is next agitated with a dilute solution of acetic acid, containing about one volume of pure acid for every 1000 volumes of pure latex. The acidified latex is then poured into round shallow pans to set. Coagulation begins almost immediately, but the 154 RUBBER AND pans are allowed to stand for several hours until a firm cake of rubber of the consistency of cream cheese has formed upon the surface. The remaining liquid is by this time perfectly clear and free from rubber. The cake of rubber is then removed, washed in clean water, and rolled out thin on a board with a common rolling pin or a bottle, in order to express as much water as possible. The resulting biscuits are then spread out to dry on racks in an airy and darkened room. In favourable weather the drying may be complete in from 15 to 20 days, if the biscuits do not exceed one-tenth of an inch in thickness. The resulting product con- sists of thin round sheets of rubber. If all goes well, the biscuits are semi-transparent and of a uniform honey colour. The first step towards more elaborate processes of manufacture was the substitution of a simple rolling machine for the bottle or rolling pin ; but with the increase of crops from large estates, hand labour has largely been ousted by the introduction of heavy machinery. The Factory, The site for the factory should combine a central position on the estate with accessibility to the main road or other means of transit leading to the port of ship- ment. A plentiful supply of good clean water is essential for washing. It is generally best for the factory to lie at the lowest possible level, since the RUBBER PLANTING 155 incoming latex is heavier for transit than the outgoing rubber. Water power should be made use of if avail- able, but this is comparatively rare on rubber estates. The source of power usually employed consists of steam or suction gas or liquid fuel engines, of which the latter are probably the more popular. A supply of steam may however be required for heating purposes. The amount of power required depends upon the size of the estate. On a plantation of 500 acres pro- vision will have to be made for turning out 1000 pounds of dry rubber daily at certain seasons of the year. The treatment of the latex cannot be delayed, and machinery must be available for dealing with the maximum crop at any season. For this output about 45 horse power will be required for the washing and creping machines, in addition to about 8 horse power for vacuum driers, if these are adopted. Several firms of engineers now specialize in the building of rubber factories and in the provision of suitable machinery. The details of structure and equip- ment best adapted to the needs of any particular estate can best be settled in consultation with a reliable firm. One of the most important details to be considered relates to the lighting of the factory. Plenty of light is desirable for working the washing, rolling and creping machines, but in the subsequent stages of the process of manufacture an excess of light is to be avoided, owing to the injurious effect of light upon the rubber. Rooms intended for the drying and storage of the rubber 156 RUBBER AND require to be specially well screened from light, either by curtains or by painting the glass of the windows. It is usual to begin with a factory of moderate size, which is capable of expansion as the crops of rubber increase ; and it should be borne in mind when drawing up the original plans, that provision may ultimately have to be made for dealing with a crop of more than two pounds of rubber daily from every acre of the planted area. Another essential point is the necessity for the utmost cleanliness at every stage of manufacture. Any carelessness in this respect is liable to lead to the pro- duction of discoloured or even tacky rubber, with a corresponding diminution in the value of the product. It is worth while to copy from modern hospital buildings the method of rounding off all corners where walls and floors meet. Internal surfaces, wherever possible, should be of smooth cement. Floors should be sloped so as to drain into cemented channels for greater ease in washing. A plentiful supply of clean water is essential. Transport of Latex. The latex is generally brought in from the field by coolies in enamelled iron buckets. On very large estates wheeled tanks are sometimes employed, and in some cases a system of small tram lines or monorails has been resorted to. Where the bulk of latex to be dealt with is very great, coagulation is often carried out in sheds in the rubber fields, and the wet rubber RUBBER PLANTING 157 thus obtained is transported to the central factory for further treatment. Coagulation. The principal medium employed for effecting coagu- lation is acetic acid. Other coagulants are sometimes employed. The merits of hydrofluoric acid have been widely advertised, but the powerfully corrosive effect of this substance is a disadvantage. We do not know of any exhaustive comparison between the effects of hydrofluoric acid and those of acetic acid. Mixtures containing tartar emetic, formaldehyde and other sub- stances have also been recommended. Fresh latex is slightly alkaline. The chemical and physical nature of the process of coagulation is not altogether understood, but it is generally supposed that the phenomenon consists primarily in the precipitation of the proteids of the latex which are soluble in an alkaline medium. The coagulated proteids form a net- work in the meshes of which the globules of rubber are entangled, and the whole then contracts into a clot. An excess of acid leads to renewed solution of the proteids, so that either too much or too little acid produces incomplete coagulation. The special merit of acetic acid lies in the wide range of proportions in which it can be added to the latex, whilst still ensuring complete coagulation. Thus Parkin states that the acid can be added either in quantities four times below the proper amount or nine times above it, with very little waste of 158 RUBBER AND rubber. Acetic acid has also less destructive effect on the finished rubber than most of the mineral acids. It is generally recognised however that an excess even of acetic acid is harmful to the manufactured product. It is therefore important that only just sufficient acid should be added to ensure complete coagulation. The exact amount required appears to vary considerably under different circumstances. Parkin found that com- plete coagulation was produced by the addition of •09 per cent, of pure acetic acid, or one part in about iioo of pure latex. Working with latex from the old Henaratgoda trees, we have found that this amount is often insufficient, whereas on many estates a smaller proportion is generally found to be effective. It is to be recommended that in large factories the bulked latex should frequently be tested on a small scale in glass vessels, in order to ascertain the smallest amount necessary. If the latex has been kept for some time, its alkalinity may be reduced by the action of putre- factive bacteria, and a smaller amount of acid will then be required. The correct amount of acid, well diluted with water, is added to the latex, which is then thoroughly stirred and allowed to stand. When crepe is being manu- factured the coagulation usually takes place in enamelled buckets. From these the spongy rubber is removed after an interval of half an hour or less and transferred at once to the washing machines. For the manufacture of sheet rubber the latex must be set in shallow pans. In RUBBER PLANTING 159 these it is allowed to stand for some hours until a firm clot is formed, which can be lifted out in one piece and rolled into sheet. The pans vary in depth from 2 to 4 inches, according to the thickness of the sheet required, and a common size is 9 by 18 inches. As opposed to coagulation, a centrifugal method of separating the rubber globules from the latex was sug- gested some years ago by Bitten. An electrolytic method of separation has recently been patented by Cockerill. In addition to these methods, various forms of mechanical churns and separators have been recom- mended for use in connection with acid coagulation. The ordinary method has a considerable advantage over all the last-named processes in the matter of simplicity, and it seems likely for the present to hold its ground. The centrifugal method has however a special use in dealing with Castilloa. At present the method of creping is decidedly the most convenient and the most rapid for dealing with large quantities of latex. Washing. The majority of commercial rubber, as purchased by the manufacturer, contains numerous impurities in various proportions. The first step in dealing with all wild rubbers is therefore to subject them to a thorough process of washing and purification. The following mean values of the loss in weight on washing are given by Weber for different commercial rubbers. 160 RUBBER AND TABLE XXX. Loss of weight of rubber samples on washing. Trade name Loss, per cent. Para, hard cure 15 Congo Ball 28 Ceara (Manicoba) 32 Borneo 48 One of the chief merits of plantation rubber from the point of view of the manufacturer lies in its high degree of purity, and the very small loss which conse- quently results when it is subjected to the washing process. In fact, in the near future, manufacturers who deal exclusively with plantation rubber will probably be able to omit the preliminary washing process altogether. Owing to the clean character of the latex brought in to the factory on an estate, mere coagulation and drying would lead to the production of a rubber of a higher degree of purity than any wild kind. Washing is necessary however in order to remove the residue of the acid left over after coagulation, together with the soluble constituents of the latex. The latter serve no useful purpose, and are liable if retained to act as nutriment for moulds and bacteria. The washing machines employed on estates are generally similar to those used by rubber manufacturers, but are constructed on a somewhat smaller scale. Such machines consist essentially of a pair of heavy steel rollers which revolve in opposite directions. The hand RUBBER PLANTING 161 roller illustrated shows all the essential features of heavier machines which are driven by belts or shafting. The distance between the rollers is adjustable by special screws. A spray of water plays over the rollers, and a strainer is placed below the machine in order to collect any fragments of rubber which may be torn off in the Fig. 22. Hand washing machine. washing process. [Three types of machine, differing somewhat in detail, are employed for different purposes, namely sheeting, creping and macerating respectively. Sheeting machines have smooth rollers which revolve at an equal rate of speed. The rubber sheets are simply passed two or three times between the rollers under a L II 162 RUBBER AND stream of water. The washing of sheet rubber is there- fore largely superficial. Creping machines have grooved rollers which revolve at different rates. The grooves may be arranged in a diamond pattern, or the roller may have plain parallel grooves disposed either longitudinally or in a slight spiral. The relative rates of revolution of the rollers varies between 2 : 1 and 6:5. When the rubber is passed between such rollers, set fairly close together, under a stream of water, the rubber is stretched and torn and the washing is much more complete than if the rollers revolved at an equal rate. The rubber leaves the machine in a long lace-like strip, which is a convenient form for rapid drying. Macerating machines are similar to creping machines, but have coarse grooves and a high differential rate of speed. They are employed in the preparation of crepe from bark-shavings and other sources where there is a large amount of impurity to be removed. Drying. The simplest method of drying the rubber is to hang up the strips of crepe or sheets in a large and airy room. Light must be carefully excluded from the drying room, and thorough ventilation must be provided for. In the moist climates in which rubber is generally grown, drying is a very long process unless artificial means are employed for removing the moisture of the surrounding Plate VIII RUBBER PLANTING 163 air. In practice the use of hot air is often adopted, the method being based on the processes customary in tea- withering lofts and in cacao-curing houses. Prolonged exposure to a high temperature is not however to be generally recommended, owing to the softening effect upon the rubber, and the danger that tackiness may arise. The use of cool air artificially dried has been sug- gested, such drying being effected either by mechanical cooling or by the use of such a substance as calcium chloride. However, the technical difficulties in the way of adopting such a process have not been entirely overcome, and the method is scarcely used in practice. The most rapid and convenient way of removing the moisture is by the use of vacuum driers. In these machines the thinly creped rubber is spread on trays in a square chamber or oven provided with a door which can be shut quite air tight. The chamber is heated by steam to a temperature of about 90 degrees F. It is then exhausted by means of a powerful air pump, and the pressure is kept low in this way for one or two hours. A large machine is capable of dealing with 200 to 300 Ibs. of rubber in two hours. The rubber is taken from the drier in a soft and woolly condition, and is generally re-creped whilst still warm. It should be pointed out that certain manufacturers are of opinion that rubber dried in this way is inferior in nerve to samples slowly dried in the open. Other experts how- ever consider vacuum-dried rubber to be as good as any other. ii- 1 64 RUBBER AND In fact, from the fluctuations in market price of the different forms of plantation rubber, it may be concluded that manufacturers have not yet arrived at a unanimous preference for any particular method of preparation. At successive auctions the market may be headed by pale crepe, block rubber, smoked sheet or by some other form. From the planter's point of view, creping and vacuum drying are probably the most convenient methods. It may therefore be useful briefly to recapitu- late the successive processes gone through in an up-to-date factory in which these processes are employed. Although objections have been made to both these processes on account of their effect on the mysterious quality known as nerve, yet both are closely similar to some forms of treatment which the manufacturer himself employs. It seems probable therefore that objections to these methods will fade away as soon as large bulks which have been " worked " to an equal and known extent can be put upon the market. Creping and Vacuum Drying. In a typical factory then, the spongy mass of rubber derived from the acidified latex is fed into the first washing machine. The rubber is passed repeatedly through this machine under a stream of water, and finally emerges as fairly thick crepe. This cr£pe is passed through a second machine in which the rollers are closely set, and is converted into a continuous strip RUBBER PLANTING 165 of very thin or lace cr£pe. The thin wet crepe is arranged in thin layers on the trays of the vacuum drier, and when all are full the door of the oven is secured and the pumping machinery set to work. From the vacuum drier the rubber emerges after a couple of hours in a fluffy condition, looking very much like a blanket — much more so than the blanket crepe into which it is next converted by passing repeatedly through a machine in which the rollers are set fairly wide apart. The crepe is finally cut up into lengths convenient for packing in boxes, which contain from one to two cwts. of rubber. An objection to crepe, as usually exported at present, lies in the fact that it does not bear the brand of the estate impressed upon the rubber ; whereas sheet and block rubber is regularly marked in this way. A machine could easily be devised for stamping the sheets of crepe at frequent intervals, and the use of some such method is strongly to be recommended. Smoking. It is not uncommon to combine the slow drying of rubber with a process of smoke curing, and for some time past rubber prepared in this way has commanded a higher price than the unsmoked variety. Many buyers believe that the creosote and other substances contained in the smoke exercise a preservative and strengthening effect upon the rubber. The curing of 1 66 RUBBER AND the wet rubber after sheeting or creping is a process essentially similar to the curing of hams or of herrings. The strips of rubber are hung up in a drying chamber which is impregnated with smoke from a fire fed with green wood or coconut husks. It is usual to have the smoking house separate from the main factory in order to avoid danger from fire. Smoking of Latex. Various methods of preparing rubber by the direct action of smoke upon the latex have been suggested in imitation of the preparation of Hard Para rubber in Brazil ; and a variety of machines have been devised for this purpose. Such methods of preparation are at present only tentative. Before they can be definitely recommended, further reports are required both on the quality of the rubber prepared in this way and on the facilities for adopting the method on a large scale in factories. It may be added that the last named necessity is one which inventors frequently seem to lose sight of. In a machine devised by Mr H. A. Wickham the latex is allowed to flow upon the inner surface of a rotating cylinder, where it forms a thin film and is exposed to a jet of smoke obtained by burning coconut shells in a special stove. The rotation of the cylinder is so arranged that as each film of latex sets, another film is spread over its inner surface and is exposed in its RUBBER PLANTING 167 turn to the smoke fumes. When a certain thickness of semi-solid rubber has been obtained, this is scraped out of the cylinder and pressed into a block. Rubber pre- pared in this way contains all the constituents of the latex, including a considerable percentage of water, and may be expected to resemble the Brazilian product closely. The chief point which still requires to be settled is how such rubber will compare in its physical properties with hard-cured Para on the one hand and with the usual forms of plantation rubber on the other hand. Rubber prepared by a somewhat similar method at the Singapore Botanic Gardens has been reported on very favourably by the manufacturers, but one or two experiments are not sufficient to establish the value of the method as compared with other processes already in operation on plantations. Blocking. Blocks of rubber are prepared in special pres'ses by combining several layers of sheet or crepe rubber, either smoked or unsmoked. Block rubber has the advantage of being very convenient for transport, and is also less liable to undergo damage during transit. From the point of view of the manufacturer, large blocks of rubber possess two disadvantages. It is necessary to cut up the blocks into smaller pieces before the rubber can be further dealt with in the factory. The presence of impurities or adulterations also cannot be detected 1 68 RUBBER AND simply by external inspection. Both these objections can be overcome by making flat blocks, which should not be more than one or two inches in thickness. Such blocks however are somewhat more troublesome to make than thick ones. Scrap Rubber. The highest grade of rubber prepared from the strained latex is known as First Latex Rubber. Other grades are prepared from the strainings of the latex, from the scraps of rubber which have dried on the bark of the trees or in the collecting cups, from the shavings of bark removed in paring, and even from the latex which has dried upon the ground beneath the trees. The scrap from small estates is sometimes sold as such, but on large estates the whole of it is turned into crepe of various grades, according to the colour and the amount of impurity remaining after the washing pro- cess. After passing repeatedly through the macerating machines, the greater part of the impurities present are washed away, and the value of the rubber thus produced is only 20 or 30 per cent, less than that of First Latex Crepe. Packing. The rubber is packed in wooden cases containing generally between I and \\ cwts. It is most important that the inside of the cases should be smoothly planed and perfectly clean, and that no packing material of any RUBBER PLANTING 169 kind should be used. Anything sticking to the rubber at once detracts from its value. The presence of the smallest amount of impurity may necessitate the addition of an elaborate process of purification prior to the other processes of manufacture. Just as in the case of tea and other products which are paid for by the pound, it should be the object of the packer, when making up the cases, to include such an amount of rubber as will weigh a few ounces more than an even number of pounds on arrival at its destination. This is owing to the fact that fractions of a pound are neglected in favour of the buyers, with the result that looj Ibs. are paid for as 100, whilst 99f Ibs. are paid for as only 99 Ibs. With rubber at four shillings a pound the matter is worth some attention. Some experience is required for determining just the right amount that should be included, owing to the fact that rubber is liable to lose a certain amount of weight in transport. Sales and Markets. The largest importing market of the world for rubber is New York, which receives nearly half of the total supply. Liverpool and London probably receive a comparatively higher proportion of the produce from Eastern plantations, although the value of plantation rubber is also beginning to be more fully recognised in New York. The other chief ports concerned in the rubber trade are Hamburg, Antwerp and Havre. In i?o RUBBER AND New York sales are by personal contract for immediate delivery. In Liverpool and London, auction sales are held at stated intervals after samples have been exposed for a certain length of time. Private sales also take place in London, and a good deal of plantation rubber is now sold in advance by contract. Fortnightly auction sales of rubber are also held in Colombo and in Singapore. The Best Form of Plantation Rubber. We have seen that plantation rubber is placed upon the market in a variety of different forms, among which biscuit, sheet, crepe and block are the most familiar. Any of these forms may be either smoked or unsmoked, and the unsmoked varieties may differ much in colour ; whilst the thickness and other characteristics of the different types also vary considerably. It is a curious fact that whilst one of the principal demands of the manufacturer is for uniformity in the product which he buys, the present diversity is partly due to the failure of the manufacturers to make up their minds which type they prefer. In this way a vicious circle is established, and the desire of the producer to turn out a uniform product is partly frustrated by the buyer. On the other hand, it must be admitted that similar grades of rubber, when produced on different estates and from trees of different ages, appear to differ con- siderably in strength and resiliency. RUBBER PLANTING 171 Quality. Light coloured rubber is valuable for certain purposes ; for example transparent tubes for feeding bottles are now made from pale plantation rubber. The number of uses for which a very pale tint is necessary is however comparatively small. One obvious advantage of light coloured transparent rubber lies in the fact that its purity is unmistakable, as compared with dark com- mercial rubbers, and until recently a higher price was commanded by the palest crepe rubbers. The quality of raw rubber, however, depends mainly upon what is known as nerve. This expression more or less sums up the results of tests upon the breaking strain, extensibility and resiliency, all of which should, generally speaking, be as high as possible. The resiliency of the rubber is measured by the pull exerted after a certain period of extension, and by the permanent extension shown after a certain period of stretching, followed by a certain interval of rest. The most resilient rubber exerts a large pull, and shows a small permanent extension. In practice, the strength and resiliency of the rubber are estimated by the brokers simply by handling and stretching ; and although expert buyers arrive at a high degree of skill and judgment, such methods cannot be regarded as infallible. It is even whispered on estates that thick crepe is preferred to thin on account of its greater apparent strength. In this particular form of rubber, strength is a feature particularly difficult to 172 RUBBER AND determine by rule of thumb methods. A simple and uniform method of testing commercial samples is there- fore greatly to be desired. At the present time there is little doubt that differences in the original samples, and differences which arise during transport and storage, are often to some extent discounted by slight inaccuracies in the methods of testing. The determination of the best form of plantation rubber is thus further delayed. It is therefore not surprising that the opinions of experts seem to differ as regards the precise effect of almost every factor which is capable of influencing the quality of the manufactured rubber. Thus rubber from young trees was formerly regarded as markedly inferior to that obtained from old trees. Recent experiments have not invariably confirmed this conclusion, although some appear to do so, and the question is not finally settled. In a similar way opinions differ widely as regards the effect of smoking or the use of vacuum driers. At present the general opinion is that plantation rubber is on the whole less satisfactory and less durable than fine Para. Thus it is commonly stated that plan- tation rubbers are unsuitable for the manufacture of elastic thread, a use which is generally admitted to represent one of the most stringent tests of quality. As the crops on Eastern estates increase, and larger and larger bulks of rubber are turned out, a steady increase in uniformity is to be expected. Already many samples of plantation rubber have been produced which are indistinguishable in quality from the best Para by RUBBER PLANTING 173 all ordinary tests. In fact, there is every reason for believing that in the future the highest plantation grades will share with hard Para the distinction of representing the highest standard of quality, even if they do not oust the American product from its present position of superiority. As regards chemical purity, plantation rubber already surpasses any wild kind. It is therefore preferred by manufacturers to any wild rubber for the manufacture of rubber solutions and for waterproofing. Defects and Blemishes. Complaints are not uncommonly made of the appearance of spots and discoloured patches on the rubber turned out of the factory. In fairness be it remarked that such complaints are much less common than formerly. Fetch states that the chief organisms concerned in the spotting of rubber biscuits appear to be bacteria and yeasts. Blood red spots sometimes appear. These have been attributed to the action of Bacillus prodigiosus, the microbe responsible for the so-called bleeding miracles. Brown and black patches may be due to the attacks of other bacteria. Dis- colouration may usually be prevented by attention to perfect cleanliness at every stage of preparation. All utensils which are brought in contact with the latex should be frequently scalded with boiling water, and the factory itself should be kept scrupulously clean. The 174 RUBBER AND hackneyed comparison with the conditions of an up-to- date dairy may profitably be borne in mind. The practice of frequent cleaning should extend to the tapping tools and collecting cups. It has been recom- mended that the latter should be of glass or earthenware, since proper cleansing is difficult with any form of metal cup. Glass or earthen cups are unfortunately very liable to be stolen on small estates. The growth of mould fungi on the rubber sometimes causes trouble in wet weather. As a rule little damage is done in this way, the action being entirely superficial. Moulds seldom appear in large factories where the preparation is rapid and the storing and packing rooms are kept dry. Smoked rubber is practically immune from the attacks of moulds, owing to the antiseptic properties of the smoke constituents. Tackiness. Rubber is said to become tacky when the surface turns soft and sticky. In some cases the softening may proceed so far that whole sections of rubber fall to pieces and dissolve into a liquid form. Tacky rubber is useless for the ordinary purposes of manufacture, and can only be sold at a low price as a subsidiary product. The condition is rightly dreaded as the worst defect which can possibly arise. One certain cause of tackiness is exposure to sun- light, and it is to guard against tackiness that drying RUBBER PLANTING 175 and storing rooms must be carefully guarded from excessive light. According to Fetch, the assertion that tackiness can also be caused by the action of bacteria has not been conclusively proved. It is quite possible however that tackiness exists in different forms, and may be due to different causes. The use of too strong acid in coagulation may lead to tackiness, and it is generally believed that the condition arises more readily if the acid employed in coagulation is not thoroughly washed out of the rubber. Heat has also been mentioned as a cause, although the softening due to a high temperature is usually temporary, and passes off when the rubber is cooled. The fact is that the conditions which lead to tackiness are by no means fully understood, and further study is desirable. CHAPTER VIII THE PESTS AND DISEASES OF HRVEA Plantation Conditions. PROBABLY no species of plant is exempt from the attacks of some kind of animal or vegetable enemy or parasite. Under natural conditions, however, it is rare to find any disease developing the proportions of an epidemic and killing off large numbers of plants in a particular area. In the case of tropical trees like Hevea, one very good reason for the absence of epidemics under the ordinary conditions of forest growth is readily discernible. Unlike the uniform woods characteristic of temperate climates, a tropical forest almost invariably consists of a varied mixture of different species of trees. This mixed character of tropical vegetation extends so far that it has been estimated that as many as three hundred different species of trees are often to be found on a single acre of ground, whilst two individuals of the same species practically never stand side by side. The conditions obtaining in a plantation are pre- cisely the reverse of those natural to a tropical forest. RUBBER AND RUBBER PLANTING 177 Hundreds of thousands of trees of the same species are here arranged in regular rows, their leaves and roots actually intermingling. The conditions are therefore ideal for the development into an epidemic of any disease which may make its appearance. Epidemics. Consequently the occurrence of epidemics under the conditions described is by no means unknown. One of the most famous examples of modern times is afforded by the coffee leaf fungus Hemileia vastatrix, which, in combination with other diseases, entirely ruined the coffee planting industry of Ceylon in the seventies and early eighties. This calamity has taught planters in general a lesson which it is to be hoped they will not readily forget; for if a disease be taken in hand in its early stages, when only a few individuals are affected, it is generally possible to cope with the trouble to some extent and to prevent its universal spread. With this object in view, superintendents are now instructed to keep a close look-out for the first indications of disease; and expert plant-doctors — entomologists and mycolo- gists — are maintained in all important tropical planting countries. It is their business to diagnose correctly any symptoms of disease which may appear, and to prescribe the most appropriate remedies which science has been able to devise. And, just as in the case of human ailments, the L. 12 i;8 RUBBER AND general practitioner is relied upon for the treatment of well-known complaints, but the scientific specialist is called in where the cases are difficult to diagnose, so it should be in the case of plant diseases. For every- day work the planter is his own doctor, and a good planter should be familiar with the nature and treatment of the common diseases to which his crop is liable. The recognition of new diseases and the devising of appropriate remedies calls for scientific research by highly qualified specialists. No community of planters can regard itself as safe from the danger of new diseases which does not maintain a properly equipped establish- ment for research, headed by a scientific officer of the highest possible qualifications. Probably in no branch of commercial enterprise does the liberal treatment of science pay better than in planting. Hitherto no disease of Hevea has assumed the proportions of a serious epidemic, and we have no reason for anticipating that a fate similar to that of coffee in Ceylon awaits this industry in any country where rubber is now cultivated. Minor ailments exist however in some variety, and it behoves the planter as well as the agricultural official to familiarise himself with the known symptoms of disease and with the simpler recognised remedies. He can then take immediate steps to prevent the wide extension of trouble from small beginnings ; serious trouble is only likely to occur if unhealthy individuals are neglected. As prevention is better than cure, an elementary RUBBER PLANTING 179 knowledge of the general principles of plant sanitation is even more important than a knowledge of special diseases. Wind. Perhaps the most serious of all pests which affect the health of rubber plantations is an inanimate one, namely wind. In regions which are severely wind-swept it is useless to attempt the growth of Hevea rubber. In less exposed situations the force of the wind may be broken by leaving belts of jungle when the original clearing is carried out, or by planting rows of hardy and quick-growing trees as special wind-breaks. The idea of jungle belts has frequently been suggested as a means of checking the spread of fungus diseases, but it appears to have been very seldom carried into effect, the planter preferring to occupy the whole space at his disposal with his own proper crop. Such belts more- over possess this serious disadvantage; that if they are wide enough to prevent the passage of wind-borne fungus spores they are also large enough to afford an excellent harbourage for weeds and for many of the vertebrate enemies mentioned in the next paragraph. Animals. Among the larger animal pests of rubber plantations are elephants, deer, cattle, pigs, monkeys and porcupines. All these animals are liable to effect widespread destruc- tion in young clearings, and porcupines may even cause 12 — 2 i8o RUBBER AND serious damage to adult trees by gnawing off the bark. A good deal can be done by fencing to exclude all the above-named animals with the exception of monkeys, but in order to be effective the fencing must be very thoroughly carried out. Deer can easily clear a six-foot fence, whilst barbed wire is a matter of supreme in- difference to an elephant who has made up his mind to proceed in a certain direction. The lower part of the fence must be of wire netting if porcupines are to be excluded. Insects. Under ordinary conditions a healthy Hevea tree is practically immune from the attacks of boring insects, owing to the presence of latex, which is found an effectual check to the progress of these pests. If, on the other hand, an area of bark is killed by wounding or by the attacks of fungi, the latex soon dries up. Boring beetles and other insects then readily obtain access, and contribute materially to the damage done to the tree. The insect attacks are however purely secondary, and t*heir prevention is essentially bound up with that of the original cause of damage, which is usually a fungus disease. There is however one insect, prevalent in the Malay Peninsula, which is able to cause considerable damage to living Hevea trees without the assistance of fungi. This is a species of white ant known as Termes Gestroi, which is apparently able to effect an entry through the RUBBER PLANTING 181 roots of entirely healthy trees. The insects then rapidly proceed to eat out the interior of the wood. Termes Gestroi is a pest which requires to be seriously taken in hand at its very first appearance. By digging a shallow trench round an affected tree it is often possible to locate the position of the termites' nest, because the insects quickly build covered ways across the bottom of the trench in order to obtain access to their food supply, and by following these up the direction of the nest can be determined. The best means of exterminating the white ants is by pumping into their nests the fumes of sulphur and white arsenic, generated by heating these substances over burning charcoal in a special apparatus. The channels excavated in the affected tree may be similarly fumigated, but if the damage has pro- ceeded far it is simpler and more effective to cut down the whole tree and burn it. In its early stages of growth Hevea is susceptible to the attacks of a somewhat larger variety of insect pests. Young plants in nurseries, and those which have recently been planted out in clearings, are subject to damage from cockchafer grubs, cutworms and similar sub- terranean creatures which gnaw the roots. These may be got rid of to some extent, at least in nurseries, by treating the soil with kainit or with " vapourite," a preparation sold for the purpose. One animal against which the presence of latex is no protection is a slug — Mariaella Dussumieri — which actually drinks the latex, and appears to thrive upon a i82 RUBBER AND beverage which most animals would find decidedly indigestible. These slugs may do considerable damage by eating off the buds and young leaves. They may be prevented from climbing the trees by painting a band of tar round the trunk. Another method is to steep sawdust in a ten per cent, solution of carbolic acid, and sprinkle it round the bases of the trees. Such measures, in addition to protecting the trees for the time being, soon lead to a diminution in the numbers of the pest by cutting off the latter from its principal supply of food. Fungus Diseases. On the whole, the enemies of Hevea belonging to the animal kingdom are less deadly than the vegetable pests reckoned among the parasitic fungi. The most important, that is to say the commonest, diseases of Hevea which are due to the attacks of fungi, are five in number. These may be divided into two groups, according to their point of attack. Two of the common diseases attack the roots, whilst three of them are found upon the trunk or branches. One of the most serious of the latter also attacks the fruits. In addition to these, there are a number of other diseases which are of smaller importance from the planters' point of view, either because of their rarity or because the damage hitherto ascribed to their attacks is insignificant. Such diseases are however of special interest to the professed mycologist, whose business it is to study the conditions RUBBER PLANTING 183 under which they might become more prominent, with a view to ensuring, if possible, that the necessary con- ditions do not arise. Some of the fungi in question attack the roots, others the stems and others again the leaves, especially in the case of young plants. Diseases of the Roots. Root diseases are particularly dangerous, because their early stages generally pass unnoticed, and very often the first indication of their presence is given by the death of the tree. Sometimes the main tap-root may be entirely destroyed without any sign of injury appearing above ground, since sufficient supplies of water and salts are provided by the lateral roots to maintain the crown of foliage in a condition of apparent health. One day a storm of wind brings down the whole tree, and the full extent of the injury is disclosed. Occasionally a single lateral root may be discovered showing symptoms of disease. In such a case it may be possible to cut away the diseased portion and to save the remainder of the tree. In the majority of cases, however, the planter must make up his mind to destroy the affected tree in the hope of saving its neighbours. Altogether, three different root diseases are at present recognised, which may be readily distinguished from one another on examining the affected roots. In the case of the fungus known as Pomes semitostus, which 1 84 RUBBER AND is the most serious of the three, the dead root is found to be covered with white or yellowish threads and cords of mycelium — the growing strands of the fungus. An equally common, but not quite so destructive, fungus is Hymenochaete noxia, which may be recognised from the fact that the root killed by it is covered with an encrustation of sand and small stones, cemented to- gether by the brown or black mycelium. There is a third less common fungus which is occasionally found upon the roots of Hevea in Ceylon, known as Sphaeros- tilbe repens. When this is present there is no external mycelium on the surface of the root, but on peeling off the bark, dark brown strands of mycelium are found wandering over the surface of the wood. Fames semitostus. The fructification of Fomes semitostus does not usually make its appearance until long after the death of the tree. Where rubber trees have died however it is frequently to be found on a neighbouring jungle stump. The fructification or sporophore grows out in the form of a flat semi-circular bracket from the decaying log or stump. It is distinguishable from innumerable other " bracket fungi " by its characteristic colours. When fresh, the upper surface is coloured a rich brown with a narrow rim of yellow, whilst the under surface is bright orange. The consistency of the fructification is woody and brittle, and the lower surface is covered RUBBER PLANTING 185 with enormous numbers of very minute holes. The latter represent the openings of the tubes in which the spores are produced. According to Fetch, the disease makes its appear- ance as a rule when the plantation is from one to three years old. This is due to the fact that the fungus spores do not attack the living trees directly. The spores, however, germinate readily on dead jungle stumps remaining in the soil, and develop a vigorous mycelium. Stout strands of mycelium, known as rhizomorphs, then grow out through the soil, and are able to attack the living roots of Hevea. When the presence of this disease is recognised in a plantation — generally owing to the blowing down of one or more trees — immediate steps must be taken to destroy the affected trees and to prevent further loss. The roots of all affected trees must be dug up and burnt, and in particular the jungle stump in which the evil originated must be found, dug out and thoroughly destroyed by fire. When the limits of the group of affected trees have been ascertained — if necessary by digging down to examine the roots — a trench from 1 8 inches to two feet in depth should be dug right round the affected area. The earth removed in digging should be thrown inside the trench. The ground enclosed within the trench should be deeply dug all over and lime forked in, and the bottom of the trench, which must be kept clear of weeds, should be covered with the same material. Fetch does not recommend 1 86 RUBBER AND replanting with Hevea in less than twelve months from the date of destroying the diseased trees. This method of isolating an infected area by trenching was first pro- posed by Hartig for use in forestry work. It was recommended by Massee for dealing with Rosellinia in tea. Hymenochaete noxia. The fructification of Hymenochaete noxia — commonly known as Brown Root Disease — is much less conspicuous than that of Femes, and is also comparatively rare. When present it takes the form of a thin brown crust adhering to the base of the trunk. The surface of the crust is velvety, being covered with almost microscopical bristles. The disease is not confined to Hevea, but is also found on Castilloa, tea, cacao, camphor, coca and the shade tree Erythrina lithosperma (dadap) in Ceylon ; on Funtumia on the Gold Coast and on coffee in Java. The majority of cases affecting Hevea in Ceylon have occurred where old cacao has been cleared in order to plant rubber. Unlike Fomes, the fungus does not appear to travel independently through the soil, but is -only transmitted where the roots are in contact with other diseased roots or with dead wood upon which the fungus is growing. In order to prevent the appearance of the disease, the stumps of cacao which have been cut down in order to make way for rubber should be care- fully extracted. Hevea trees killed by the fungus should be cut down and the roots dug up and burnt. The soil RUBBER PLANTING 187 which the roots of the dead tree occupied should be dug over and quicklime forked in, but the elaborate pre- cautions recommended in the case of Fames do not appear to be necessary, as the fungus seldom spreads after the source of infection has been removed. On the other hand, if Sphaerostilbe makes its appear- ance, the treatment recommended for Fames should be carefully carried out, since this fungus, too, is able to spread through the soil to adjacent trees by means of a free-growing mycelium. Diseases of the Stem — Canker. Three diseases of the stem are more or less prevalent in Hevea, whilst four others which at present appear to be of minor importance have been recorded from time to time. Probably the most serious of the stem diseases is the so-called canker, which has recently been shown to be due to the attacks of the fungus Phytophthora Faberi, and is therefore a near relative of the deadly potato disease. Like the potato disease, the canker of rubber is disseminated by motile spores, which swim actively in the film of water which may cover the surface of the trunk in wet weather. The canker of rubber has been shown to be identical with that of cacao, and the same fungus attacks the fruits as well as the bark in both species. The term canker is a singularly unsuitable one for this disease,' which gives rise to no roughness or i88 RUBBER AND eruptive outgrowth such as is usually associated with the name of canker. The disease consists in a softening and rotting of the inner layers of bark, which may be scarcely visible from the exterior, or may betray its presence by the oozing out of a dark red liquid. The softened and discoloured area is occupied by the hyphae of the destructive fungus. The rotting bark may soon become the breeding ground for other fungi, but the Phytophthora is the primary cause of the mischief. On shaving off the outer layers of bark with a sharp knife, the diseased area becomes recognisable as a brownish or claret coloured patch, with well defined edges separating it from the surrounding healthy bark. The only remedy is excision. If the disease is dis- covered whilst the patch is still small, the whole of the diseased tissue can be cut away. The healthy bark should be trimmed all round the exposed area of wood with a very clean cut, and if much wood is exposed the latter should be tarred. In the course of time the bark will heal over the wounded area and the tree will recover. The disease is specially serious, owing to the fact that it generally attacks the lower part of the trunk where tapping is in progress. Tapping must therefore be suspended until the recovery of the tree is well advanced. In cases where the disease has already spread far round the circumference, it is better to cut down the tree at once. Any diseased portions cut away, and, in the case of felling, the whole tree, should always be destroyed by fire. Plate IX Photo T. Petch Canker of Hevea Bark RUBBER PLANTING 189 The same fungus attacks the fruits of Hevea, especially in wet seasons. The pods turn black and sodden, and rot upon the trees. Beyond the loss of the seed crop, little harm appears to be done directly to the trees, but the diseased pods serve as centres of infection, and thus increase the chance of the disease developing upon the bark. The only possible treatment is to collect and burn the diseased fruits. The spread of canker is greatly facilitated by the shade consequent upon close planting. In districts where the disease is prevalent it is therefore desirable that the trees should be widely spaced. Where they are already closely planted, the question of thinning out becomes a serious one, but if it is decided to fell a certain proportion of the trees, the stumps and larger roots should also be extracted in order to avoid danger from root disease. It is understood that experiments are being tried in Ceylon to find out whether the tapping area can be sprayed with some substance which will prevent the germination of the fungus spores, whilst not injuring the quality of the rubber prepared from the latex. Such spraying is not likely to be of much use so long as rain water is allowed to flow over the surface of the tree, whilst, if the trunk can be kept dry, the germi- nation of spores will probably be checked as effectively as by a fungicide. The provision of rain guttering above the tapping area seems therefore to be a most desirable measure in all districts where rubber canker is prevalent. 190 RUBBER AND Pink Disease. The malady known as Pink disease, due to the attacks of the fungus Corticium salmonicolor, has much more the appearance of what is commonly regarded as a canker. This disease makes its appearance as a pink incrustation covering the bark. The patch may extend until it covers a large area, in the centre of which the bark is dead and dry, whilst at the edges the advancing fungus is only superficial. Spores are formed upon the surface of the pink patch, and are carried by the wind until they find a lodgement upon the surface of the bark. This commonly occurs at a point where the trunk forks into two or more branches, and it is in such a position that the disease generally arises. Hyphae from the germinating spores penetrate into the bark and destroy its living tissue. From the centre thus established the disease then spreads widely over the surface. The disease is readily recognisable owing to the pink colouration which it produces. When the fungus makes its appearance upon the upper branches of a young tree, the diseased branches may be cut off completely and burnt. On older trees, as in the case of canker, it is sometimes possible to cut out the diseased patch of bark, if the presence of the fungus is recognised at a sufficiently early stage. In South India the application of Bordeaux mixture is widely adopted as a preventive measure. The fungicide is simply painted on to the RUBBER PLANTING 191 trees with a brush. This remedy is found to be effective, and the cost of application is small in comparison with the value of the immunity obtained. Bordeaux mixture is made by dissolving 5 Ibs. of copper sulphate in 25 gallons of water in a wooden barrel, and pouring this solution into a large vessel simultaneously with a like amount of milk of lime. The mixture must be continuously stirred during the process. The milk of lime is prepared by pouring water very gradually upon 5 Ibs. of quicklime, with constant stirring, the slaked lime being finally made up to 25 gallons. Theoretically, the amount of lime should be rather less than that of the copper sulphate, but in practice perfectly pure quicklime is not obtainable, so that some margin may be allowed. Die-Back. A third disease which attacks the leading shoots of Hevea is known as die-back. This expression describes the nature of the disease with considerable accuracy. The fungus responsible for the disease is known as Gloeosporium alborubrum. This fungus is microscopic, and its presence can only be recognised from its results. These, however, are not generally serious unless the dead shoots are attacked by another fungus, Botryodi- plodia theobromae, which, as a rule, cannot by itself attack living shoots. When only the first named fungus is present, the dying back of the stem is confined to the leading 192 RUBBER AND shoots ; fresh shoots grow out from buds lower down the stem to take the place of the dead branches, and but little damage is done. But when the Botryodiplodia obtains a footing, the disease pursues its downward way with great rapidity, and ultimately destroys the whole tree. Here, again, the only remedy is to cut off and burn the diseased portion. This should be done with a clean cut some distance below the lowest signs of injury, and the cut surface should be tarred. Botryodiplodia has also been known to attack young stumps shortly after planting. In such cases the fungus probably effects an entrance through injuries in the stem or upper part of the root. The holes in which the trees are planted should in such cases be treated with lime before supplying with fresh plants. Burrs and Nodules. A common complaint affecting the stems of Hevea trees, to which no sufficient cause has yet been assigned, consists in the development of woody nodules in the bark. These sometimes make their appearance upon a large number of trees at particular periods in a manner highly suggestive of an epidemic, and grow so rapidly as to interfere seriously with the operation of tapping. Hitherto it has not been found possible to show that the nodules are associated with any specific organism attacking the bark ; nor are they constantly associated with mechanical injury, although there is evidence to Plate X Nodules in Hevea Bark RUBBER PLANTING 193 show that they appear in greater numbers on trees which have been tapped with a pricking instrument than on trees which have only been pared. In fact, the whole subject of their origin seems to require further investigation. The nodules arise as minute woody bodies buried in the growing bark, quite independently of the proper wood of the tree. Their presence is first betrayed by a swelling and cracking of the outer bark. If the surface of such a swelling is sliced off with a sharp knife, numerous nodules, about the size of small peas, are found embedded in the bark. At this stage they may be carefully extracted with the point of a knife, and if this extraction is carried out with thoroughness the bark recovers and no further injury is done. If neglected, however, the nodules grow with great rapidity, and fuse with one another and with the actual wood of the tree. The surface of the tree now shows extensive rugged prominences over which tapping by the ordinary process of paring is no longer possible. The woody mass may still be prized off with a hatchet or a crow-bar, but a ragged and extensive wound is left which takes a long time to heal. At certain seasons these nodules have appeared on large numbers of trees all over Ceylon. At other times their appearance may pass almost unrecorded for years together. It was observed that the worst visitation occurred after a prolonged period of drought, and was most severe at high elevations and on trees which had L, 13 i94 RUBBER AND been severely tapped, especially where the pricker had been employed. The appearance of the nodules is therefore apparently facilitated by anything which tends to weaken the vitality of the trees. The outbreak in question occurred in the spring of 1911. At this time a marked difference in the severity of the epidemic was observed on two similar plots of Hevea trees at Peradeniya, each one acre in extent. On plot A upwards of 60 per cent, of the trees were affected, and on plot B only about 10 per cent. Plot A had received during the two preceding years applications of a concentrated mixture containing 1 50 Ibs. of sulphate of ammonia, 100 Ibs. concentrated superphosphate and 100 Ibs. sulphate of potash. Plot B was un manured. During the twelve months immediately preceding the outbreak, plot A had been tapped by paring and pricking with the spur-shaped pricker, whilst the trees on plot B were pared only — on a similar system. It seems natural to associate the larger proportion of nodular outgrowths on plot A rather with the pricking than with the manuring, but it is apparent that the whole subject requires further study. General Sanitation. In a well lighted plantation which is kept clear of decaying stumps and branches, fungus diseases are not likely to make their appearance except sporadically. Close planting and the presence of intercrops produce conditions favourable for the introduction and spread of RUBBER PLANTING 195 stem and leaf diseases, whilst decaying stumps remain- ing in the soil constitute a fruitful source of fungus diseases of the roots. Fetch, in fact, goes so far as to state that if there were no dead stumps there would be no root diseases either in Hevea or tea. The conclusions to be drawn from these facts are obvious, but they apply mainly to the precautions which ought to be taken during the first opening up of the estate. We have now to consider the sanitation of an estate in bearing. On well managed plantations a special gang of labourers is often employed, whose business it is to make the circuit of the estate and to keep a close look out for the appearance of disease. This periodical inspection is specially necessary in districts subject to the attacks of die-back and pink disease, since these maladies may readily escape the attention of the tapping coolies. In such districts the removal of dead branches should constantly be carried out as fast as death over- takes them, and by this means the spread of the diseases may be reduced to a minimum. The pruning of lateral branches should always be done by means of a clean cut flush with the surface of the parent stem, in order that no projecting portion may be left to die back and offer a point of entry for disease germs. All extensive areas of exposed wood should be covered with tar. For this purpose ordinary gas tar is preferable to Stockholm tar. All branches and debris removed in pruning should at once be burned. 13—2 196 RUBBER AND RUBBER PLANTING For dealing successfully with plant diseases, intelli- gent cooperation is eminently desirable. A single neglected and diseased property may constitute a serious menace to the health of the products on all the other estates in the same district. The case of an owner who is not amenable to the principles of co- operation in the treatment of diseases would constitute a strong argument in favour of coercive legislation. For the owner who neglects to take ordinary precautions for preventing the spread of disease is interfering with the rights of his neighbour almost as much as if he were to set fire to a corner of his plantation. CHAPTER IX THE CULTIVATION OF SPECIES OTHER THAN HEVEA BRASILIENSIS ALTHOUGH Hevea brasiliensis is universally recog- nised as the plantation rubber tree par excellence y several other kinds of rubber-producing plants are used extensively for the same purpose. In spite of its hardiness, the adaptability of Hevea is limited, and in dry climates Manihot Glaziovii is probably to be pre- ferred. In fact, extensive plantations of the last named species have already been opened in the drier regions of Africa as well as in its native country, the Ceara province of Brazil. In the moist climate of West Africa Funtumia is said to be quite as successful in plantations as Hevea, although the evidence upon the subject is somewhat restricted. Finally, in Mexico large planta- tions of the indigenous Castilloa have been established. Here, however, it is doubtful whether the planters would not have been better advised to introduce Hevea, since the climatic conditions suitable for the two trees are closely similar. 198 RUBBER AND Castilloa. As stated in Chapter I, plants of Castilloa were brought successfully to Kew prior to the arrival of the most important consignment of Hevea, and trials have been made with the former plant in many parts of the tropics, including almost every British tropical colony. So far as we are aware, Castilloa has nowhere been found equal to Hevea in suitability for plantation use, in spite of fairly exhaustive trials in many different districts. The home of the Castilloa tree is Mexico and Central America. The total export of rubber from Mexico in 1908 — 1909 was about 1,000,000 Ibs. Of this amount, some 40 per cent, is stated to have been plantation rubber. In 1910 the area of rubber planta- tions in Mexico is believed to have been about 90,000 acres. The greater part of this area was planted between 1897 and 1906. The capital involved, mostly subscribed in the United States, was estimated at about ^4,000,000. So far, these plantations have not by any means fulfilled the expectations of their promoters. A yield of 67 Ibs. of dry rubber per acre from six- to eight-year- old trees, although gathered in at a trifling cost, is very small compared with the yield from the plantations of Hevea in the East. The latex from young trees, moreover, contains a high proportion of resin, and the RUBBER PLANTING 199 period of waiting for satisfactory crops is consequently a long one. The Castilloa has generally been closely planted. From 200 to 300 trees per acre is by no means an un- common estimate. Since the growth of Castilloa in the rich soils of Mexico appears to be considerably more rapid than the average recorded for Hevea on plantations* there can be little doubt that the trees are greatly crowded. The trees are only tapped at intervals of about four months. The method employed is purely one of incision, and consists in cutting a few slanting or V-shaped channels in the bark. The rubber is usually prepared from the latex by a process of creaming. In this pro- cess the latex is diluted with a considerable bulk of water and, after stirring, is allowed to stand in tanks until the whole of the rubber has collected as a cream upon the surface. The clear liquid is then drawn off from below, and the whole process is repeated until dirt and soluble impurities have largely been removed. The rubber is then finally dried and rolled into sheets. Centrifugal machines are also sometimes employed. In this way much time can be saved, and the washing is more completely carried out. In Ceylon very fine samples of smoked sheet rubber have been prepared from Castilloa latex. The cultiva- tion, never very extensive, has however been almost entirely given up in favour of Hevea. In the West Indies Castilloa is still under trial, but only on a small 200 RUBBER AND scale, and the amount of land available for the cultivation is limited. In Jamaica a yield of 200 Ibs. per acre is anticipated from Castilloa after the tenth year. This form of rubber has also been planted somewhat widely in German colonies, particularly in New Guinea. In spite of the small yields per acre, Castilloa is still -regarded by some writers as being the most suitable form of rubber for plantation purposes in Mexico, owing to the small cost of collection. Although the total yields are small, the yield from a single tapping is very much larger than in the case of Hevea at the same age. The cost of labour is very much higher in Mexico than in either Africa or Asia. Manihot. Ceara rubber, Manihot Glaziovii, was the third species to be widely distributed to British possessions in the Tropics during the seventies. Introduced to Kew from North East Brazil by Cross in 1876, seeds or plants were sent out to most of the tropical colonies during the following year. In Ceylon this species attained a certain amount of popularity some years before Hevea came to be at all widely planted. Manihot was planted in the Trincomalee district in 1880, where, however, in spite of the richness of the soil, planting has made but little headway. Nevertheless, in 1883, no less than 977 acres were under cultivation with this product in Ceylon. Difficulties of tapping, which have not even now RUBBER PLANTING 201 been entirely overcome, soon led to a temporary cessa- tion of planting, and after 1884 the interest in Manihot died away, owing to the small yields of rubber obtained. Samples of rubber from Zanzibar were unfavourably reported on in 1884, and further extension of the cultivation of Manihot in Africa was thus delayed. Recently, however, the species has been widely planted in East and Central Africa and in Angola, and good results are anticipated, owing to the fact that Ceara rubber grows well in a drier climate and at a higher elevation than Hevea. Biffen, who visited the North East coast of Brazil in 1897, found large plantations already being opened in the Ceara district, at elevations up to 3500 feet. No recent reports regarding the development of these plantations are available. The methods of collecting the latex and preparing the rubber on plantations in Brazil appear to be similar to those applied to the wild trees. Tapping is generally carried out during the dry season by slicing the bark with a knife. The Ceara rubber plant grows readily from either seeds or cuttings, but in order to ensure immediate germination of the seeds it is necessary either to file through the tip of the hard shell or to steep the seeds for some time in warm water. The early growth of the trees is very rapid, and it is often possible to begin tapping earlier than in the case of Hevea. Close planting is generally recommended, but this seems to be a mistake. Trees have been planted at distances of 202 RUBBER AND 15 by 15 feet in more than one district in Ceylon, and growth has been very rapid for the first two years. At the end of this time the branches met and formed a close cover, with the result that subsequent growth was very slow. The structure of the laticiferous system of Manihot is closely similar to' that of Hevea. The Manihots are the only other rubber-producing plants upon which tapping can be carried out at an equally short interval, and although the study of the subject has not been carried so far as in the case of Hevea, the phenomenon of wound-response seems to be closely similar in both. Another advantage of Ceara rubber is that the plant grows like a weed, so that trees which have been injured in the course of tapping can be replaced with very little trouble. On plantations, the hard outer bark is generally removed before tapping. Opinions differ as to whether tapping should take place immediately after the outer bark is removed or whether it should be delayed for a longer or shorter period. In Africa the method of tapping usually adopted is the primitive one of pricking or stabbing with a blunt thin-bladed knife. The pricks are made about an inch apart in a vertical series. Some- times the bark is first rubbed over with a freshly cut lime or lemon, in order that the latex may be coagulated on the bark by the citric acid thus applied. The strips of wet rubber formed upon the bark are collected by rolling them up on sticks or small wooden rollers. RUBBER PLANTING 203 When a thickness of about a quarter of an inch of rubber has been obtained, the rolls are slit up so as to form small sheets, which are subsequently washed and dried. The method of alternate paring and pricking recom- mended in Hawaii has been found to cause considerable damage to the trees in Ceylon. Paring on the herring- bone system has sometimes been found to give good results if not carried too far. If the paring extends over only an inch of bark, and a space of an inch is then left untapped before the next cut is made, the bark is generally found to heal satisfactorily. Rather wide shallow paring with a small gouge has given good results on Ceylon estates, and has been followed by perfect renewal. In many climates tapping can only take place during dry intervals in the wet season, since the trees drop their leaves during the dry season of the year, and then yield little or no latex. Coagulation takes place on the simple addition of water. Very good samples of rubber, closely com- parable with the best Hevea sheet in appearance, have been prepared by diluting the latex with an equal bulk of water and allowing it to stand until coagulation is complete. The further processes involved are precisely similar to those adopted in the preparation of Hevea sheets or biscuits. A process which should be rigidly avoided is the mixing of the latices of Manihot and Hevea on estates where both products are cultivated. Such mixture 204 RUBBER AND leads to rapid coagulation without reagents, and to the production of a rubber which is excellent in appear- ance. Rubber of this kind is not, however, desired by manufacturers, and the mixed character of the sample is easily detected by experts. Manihot rubber requires slightly different treatment in manufacture from the produce of Hevea, and the mixed product is therefore unsatisfactory. The yields from young trees appear to be similar to those from Hevea ; in subsequent years, however, the increase in yield is not so great. In Nyassaland in 1910 four hundred four-year-old trees are said to have yielded an ounce of dry rubber apiece from only two tappings, and the cost of collection was only ^d. per Ib. In this case the tapping consisted of making vertical rows of pricks. At Peradeniya, Ceylon, experiments in paring were carried out on trees only three and a half years old at the beginning of the experiment, planted at the rate of 200 to the acre. About four ounces of rubber per tree were obtained in a year by 70 tappings. A yield of nearly 50 Ibs. per acre was thus obtained at an earlier age than that at which a similar amount of rubber could safely be extracted from Hevea trees. The cost of pro- duction, however, was hign. Among other species of Manihot, M. dichotoma was introduced into Ceylon in 1908. So far, none of the new species have succeeded so well as Manihot Glaziovii. The growth of the trees and the thickness of bark were poorer at equal ages, and in the few RUBBER PLANTING 205 experiments made the yield of latex was less. Manihot dichotoma also suffered severely from the effects of wind of no great force ; the trees were uprooted and branches were split off in every direction. Funtumia. Funtumia elastica and its cultivation in Africa have been made the exclusive subjects of a recent book by C. Christy (The African Rubber Industry and Funtumia elastica). From this work the few remarks here given are partly summarised, and for fuller information refer- ence may be made to the original source. Some description of the species itself was given in Chapter II of the present work. The seeds retain their vitality well. They are very small, with a plume of long silky hairs, and one ounce of seed is sufficient for 20 square yards of seed bed. As germination at even distances cannot be guaranteed, the seedlings may with advantage be transplanted to a second seed bed prior to planting out in the field. The further operations of planting and cultivation are similar to those adopted in the case of Hevea. Very close planting is recommended, to be followed by subsequent thinning. Close planting is said to be necessary in order to obtain straight clean stems, to obliterate lower branches which would interfere with tapping, and in order to minimise the cost of weeding. The thinning subsequently undertaken gradually leads 206 RUBBER AND to a distance of 1 2 by 1 2 or 15 by 1 5 feet at six or seven years of age. The trees are deep rooting ; consequently manuring and cultivation have less effect upon growth and yields than in the case of Hevea. A fair yield is obtained from the sixth year onward. The average growth in plantations is said to be of the same order as that of Hevea, the increase in girth being from three to four inches per annum. As in the case of Castilloa, the trees can only be tapped two or three times in a year, and great care has to be exercised in order to avoid damage to the bark. The method of tapping recommended by Christy is by cutting shallow conducting grooves on a half-spiral system. The slanting grooves are then to be pricked with a thin-bladed spur pricker. Eight inches is regarded as the best distance between the lateral channels. The trees are first tapped during the sixth year. They are then tapped twice a year until they are eight years old, and afterwards three times a year. The later cuts are made about two inches above the old, and a fresh vertical channel is made at each tapping. On old trees the tapping may be carried to a height of 30 feet. In a particular series of experiments, about five ounces of dry rubber per tree was obtained by tapping to a height of 30 feet on the double half-spiral system. The average girth of the trees concerned was 28 inches. Christy gives the following estimates of the average annual yield per tree under plantation conditions. RUBBER PLANTING 207 Age, years 5678 9 10 Dry rubber, ounces ...3 4 5 9 12 15 Coagulation is effected by simple dilution with water or by the use of various reagents, amongst which tannic acid, formalin and hydrofluoric acid are said to be specially effective. The fresh latex is neutral in reaction or very slightly acid, and acetic acid alone does not produce coagulation. Centrifugal machines are also useless, probably on account of the very small size of the latex globules. The physical properties of the rubber are found to vary considerably, according to the nature of the chemical reagent employed. Christy regards Funtumia as better suited than Hevea for growth in African plantations. It is less liable to the attacks of insect pests, and is much cheaper to cultivate. It is also considerably cheaper to tap, owing to the relatively large yields obtained at a single tapping. Plantations have already been opened on an extensive scale in Kamarun, and the cultivation is under trial in Southern Nigeria and in other parts of British West Africa. The introduction of Funtumia into countries outside Africa has not generally been attended with much success, for in other climates the plant appears to suffer widely from the attacks of insects. At Pera- deniya the growth of the trees was found to be very slow, largely owing to the depredations of a leaf-rolling caterpillar, which led annually to the complete defoliation of every branch. 2o8 RUBBER AND Ficus elastica. Sir Daniel Morris, in his Cantor Lectures, states that "In 1873 tne Government of Bengal decided to start regular plantations of Ficus elastica in Assam. The order, issued in 1873, was repeated in 1876, and has been acted upon with slight interruption until the present time." In 1884 nearly 900 acres had been planted in the Charduar district, and in the same year directions were issued that the plantations should be increased by 200 acres annually. It is said to be well known that although the trees grow vigorously in situations remote from the hills, the yields of rubber are then almost negligible. It appears, however, that even in its native hills the yields of the Assam india- rubber tree are very small from a planter's point of view. Thus in 1896 the Inspector General of Forests, H. C. Hill, was glad to estimate a yield of a maund (about 80 Ibs.) per acre at an age of 50 years. Ficus elastica has been widely planted in Java in more recent years, but here again no better yields appear to be obtained. Berkhout estimated 17 Ibs. of dry rubber per acre in the eighth year from planting, 26 Ibs. in the tenth year, and 70 Ibs. an acre in the twentieth year. Such yields render the trees almost useless for plantation purposes, and in many parts of the Dutch East Indies where they have been planted they are already being cut down to make way for Hevea. RUBBER PLANTING 209 Another disadvantage of Ficus elastica is the very rapid spontaneous coagulation of the latex, which makes it impossible to collect and treat the latex by ordinary methods. Other species. The above comprise all the species which have been used at all extensively in plantations proper. The method of replanting in the forests in which the wild rubber plants have been partly destroyed is being adopted in several countries, notably in Brazil and in the Mabira forest of Central Africa. Rubber vines were extensively planted some years ago in the Congo by the orders of the Belgian Government. This method was recently given up in favour of Funtumia plantations, and still more recently there has been a tendency to abandon Funtumia in favour of Hevea. On the whole, it seems probable that in the future the world's supply of rubber will depend more and more upon the plantations of Plevea, including those established or about to be established in Brazil. CHAPTER X THE CHEMISTRY OF INDIA-RUBBER THE chemical composition and behaviour of india- rubber are among the most difficult problems with which the organic chemist is confronted. The nature of these problems can only be indicated here in the barest outline. For further information the works of Weber and of Schidrowitz should be consulted. The latter gives references to the original chemical papers down to the end of 1910. Technically pure rubber consists of crude com- mercial rubber which has been thoroughly washed and dried in vacuo. Much of the rubber produced on plantations is therefore already practically in this condition. The difficulties which stand in the way of the further study of this substance may be stated in the words of Weber : — " These difficulties are physical rather than chemical, that is to say they do not so much consist in the functional complexity of india- rubber as in the circumstance that these molecules are only known with the colloidal state superimposed upon them." RUBBER AND RUBBER PLANTING 211 Properties of Colloids. A colloid may be defined as a substance which forms a jelly-like solution, incapable of passing through a membrane of parchment or similar material. Colloids are thus contrasted with crystalloids which are able in solution to pass through colloidal membranes. A colloid does not crystallize, and has no definite melting point ; in fact, the physical changes induced in it by heat or by solvents are perfectly continuous so long as the chemical molecule of the substance remains intact. The isolation of a particular colloid from a mixture containing other colloids offers great technical difficulties, and such a substance is exceedingly difficult to obtain in a chemically pure condition. All the ordinary chemical tests of identity are baffled by the consistency of such a material. The colloidal condition is believed to be generally associated with the existence of a very large chemical molecule. Composition of technically pure Rubber. Technically pure rubber is by no means pure in the chemical sense. The chief impurities present are various resinous and allied bodies, which can be removed more or less completely by prolonged extrac- tion with boiling acetone. The amount of the resins and oily bodies extracted in this way varies from I per cent, upwards, according to the origin of the 14—2 212 RUBBER AND particular sample. Proteins and other nitrogenous bodies are also invariably present in varying amounts, and there is always a certain amount of ash remaining on ignition. After the various impurities have been determined as accurately as possible, the weight of these is deducted from the original total weight, and the residue is regarded as representing the amount of pure caoutchouc present. The approximate compo- sition of biscuit rubber prepared from the latex of old Hevea trees at Henaratgoda was as follows : — Resin, etc 2 per cent. Proteins, etc i „ Ash 0-3 „ Rubber 96 „ Physical Properties. In the highest attainable state of chemical purity, india-rubber is a practically colourless and odourless substance, possessing a specific gravity of approximately 0*911. It is insoluble in water, but is capable of absorbing about 25 per cent, of its own weight of water on prolonged immersion. Rubber is a bad conductor both of heat and of electricity. Some of its most important technical uses are dependent upon the last named property. In so-called rubber solvents the rubber swells into a jelly which finally " runs " when a sufficient amount of the solvent is added. In this way about 15 parts of rubber are soluble in 100 parts of benzene, and smaller amounts in turpentine, RUBBER PLANTING 213 petrol, chloroform, carbon bisulphide and other solvents. The rubber is more easily taken up by the solvent after it has been mechanically kneaded in the rolling or masticating machines, than in the untreated condition. Weber considered that all these solutions should more properly be regarded as solutions of the so-called solvent in the india-rubber. The mechanical strength of rubber which has once been dissolved is greatly inferior to that of the crude rubber. For this reason cut sheet rubber is superior for many purposes to sheet which has been "spread" from a solution. This fact renders it doubtful whether synthetic rubber can ever be made equal in physical properties to natural rubber. The mechanical kneading to which raw rubber is subjected in the course of manufacture has also a marked effect upon its physical properties. The value of rubber for many purposes depends largely upon its chemical indifference, i.e. upon its want of power to enter into combination with many other chemical substances. Raw rubber undergoes slow oxidation on exposure to the air, and it enters rapidly into combination with ozone. Dilute acids and alkalies have little or no effect upon it, but it is rapidly destroyed by the action of strong sulphuric or nitric acid, or by exposure to the action of chlorine, bromine or iodine. The only compounds of rubber which have been at all closely studied are those with sulphur, with the halogens and with ozone. 2i4 RUBBER AND On cooling raw rubber to the freezing point of water the substance becomes hard and brittle, but recovers its ordinary properties when restored to the normal temperature. At warm summer temperatures the elasticity of the rubber is increased, but on further raising the temperature the rubber becomes softer and more extensible. If the heating is not carried too far, the normal properties of the rubber are recovered on cooling. Heated still further the rubber becomes soft and sticky, becoming actually liquid at some point above 200° C. If cooled again from such a temperature the normal elasticity of the rubber is no longer recovered. At still higher temperatures the rubber undergoes dry distillation with destruction of the molecule. Destructive Distillation. — Synthesis. The destructive distillation of india-rubber gives rise to isoprene C5H8, and to other bodies of the formula (C5H8)n. Isoprene is also the most important step in the synthesis of rubber, for which a number of com- mercial processes have recently been patented. Tilden, many years ago, obtained true rubber from isoprene which had been prepared by passing the vapour of turpentine through heated tubes. The rubber appeared spontaneously in the isoprene which had been kept for some years in a closed bottle, and was also produced more rapidly in small quantities by the action of RUBBER PLANTING 215 hydrochloric acid. The last named method of prepara- tion confirmed a previous discovery by Bouchardet. The production of rubber from isoprene is a process of polymerisation , that is to say the union of a number of molecules each possessing the same empyrical formula^ i.e. containing the same relative number of carbon and hydrogen atoms. Analysis has shown that rubber con- tains carbon and hydrogen in the same proportions as exist in isoprene and turpentine. A study of the compounds of rubber, particularly those with ozone, has led Harries to represent the polymerisation of isoprene in the following manner: /H, _ r* II II « " \ ^CH H— C C— CH3 ^C C ' I + I =1 8 CH3-C C-H "c <• \ H2=C C=H, The actual molecule of rubber is probably a polymer of the substance whose constitution is represented above, and may consist of a number of similar eight- ring molecules linked together. The empyrical formula of rubber is thus C10H16, which is identical with those of turpentine and gutta-percha. The molecule of the latter is probably even more complex than that of rubber, but may possibly be a higher polymer of the same series. It should be observed that the account here given of 216 RUBBER AND the constitution of the rubber molecule only represents one of the most recent theories. The problem of the structure of this molecule cannot yet be regarded as finally settled. In some of the modern processes which have been proposed for the manufacture of synthetic rubber on a commercial scale, isoprene is prepared from fusel oil, obtained from starch by special methods of fermenta- tion ; and polymerisation is effected by the action of metallic sodium. Various other substances have also been synthesised, which, though differing in composition, appear to possess a similar molecular structure to india- rubber. The physical properties of some of these bodies are closely similar to those of rubber, and their use has been proposed commercially for similar purposes. So far, none of these substances have been placed upon the market in appreciable quantities, and the reports of the cheap production of synthetic rubber have not carried with them a fall in the value of plantation shares. Vulcanisation. The molecule of rubber is unsaturated, and is able to enter into direct combination with different elements. This fact is expressed in its constitutional formula by the presence of double links between two pairs of carbon atoms in the ring. Among the addition pro- ducts of rubber, those with sulphur possess the greatest technical importance. Rubber combined with sulphur RUBBER PLANTING 217 is said to be vulcanised. We have already referred in Chapter I to the remarkable properties of resistance and durability possessed by vulcanised rubber. Rubber is vulcanised by two entirely different processes. In hot vulcanisation the rubber is directly combined with sulphur under the influence of heat. In cold vulcanisation, rubber is combined, without heating, with chloride of sulphur dissolved in benzene or other solvent. The molecule of rubber vulcanised by the second method contains chlorine as well as sulphur. Vulcanisation with hot sulphur was discovered by Nelson Goodyear in 1839. At the melting point of sulphur there is little or no action. Combination begins at about I2O°C., and the temperatures used in practice range from I25°C. upwards. According to the amount of sulphur employed, the time of action and the temperature, the final product ranges in character from soft elastic to hard vulcanite. Weber considered that the process of vulcanisation was one of definite chemical combination. He believed that a series of sulphides of rubber were formed ranging from (C10H16)2oS2 to the final product vulcanite, to which he attributed the formula C10H16S2. This opinion, which has been subjected to severe criticism, appears to be confirmed by the results of the most recent researches. The process is a reversible one, and the vulcanised rubber apparently always contains a certain amount of uncombined rubber and a certain amount of free sulphur. As a result, goods which have only been 2i8 RUBBER AND partially vulcanised become more fully vulcanised on keeping. It is therefore the practice to vulcanise the majority of goods rather less completely than is finally required. Some recent writers still regard the process of vulcanisation as one of adsorption. That is to say they look upon the vulcanised rubber as existing in a condition of physical mixture rather than in one of true chemical combination. As previously stated, the whole problem is one of extreme difficulty, and we are perhaps still far from a final solution. The physical condition of the rubber has a marked influence upon the final product, and the same sample of raw rubber, if differently worked before vulcanisa- tion, requires to be vulcanised with a different quantity of sulphur and to a different extent in order to produce the same final result. After long continued kneading and mastication more sulphur is required in order to bring the vulcanised rubber to the same condition of physical consistency. The process of cold vulcanisation with sulphur monochloride was discovered by Parkes in 1848. The action is exceedingly vigorous. Dilute solutions are therefore employed, and the period of contact is short. The solvent almost universally employed is carbon bisulphide. The action of sulphur monochloride on rubber, like that of sulphur, is an addition and not a substitution process. This is proved by the fact that no sulphuretted RUBBER PLANTING 219 hydrogen is emitted during the process of combination. The action probably gives rise to a series of addition- products parallel with those arising during simple vulcanisation with sulphur. The series would then begin with (Q»Hw)bSiCls and end with C10H16S2C13. The fact that the addition of large amounts of the pure solvent leads to the extraction of S2C12 from the vulcanised rubber is equally well explained on the hypothesis of a reversible chemical action as it is on the adsorption hypothesis. CHAPTER XI THE MANUFACTURE OF RUBBER GOODS THE principal processes employed in a rubber factory begin with the washing and drying of the crude commercial samples, which require thorough cleansing in order that technically pure rubber may be obtained. From this point two series of operations diverge, which may be distinguished as wet and dry processes respectively. In the former the rubber is dissolved in naphtha or benzene, and is then deposited from the solution in moulds or on cloth. The articles so formed are subsequently vulcanised, often by the cold process, i.e. the action of sulphur monochloride. The bulk of the larger and more solid goods are manufactured by a dry process. In this the rubber is first masticated or kneaded, in order to bring it into a suitable condition for the next operation, that of mixing, in which various filling and diluting materials are intimately distributed through the substance of the rubber, together with the sulphur required for vulcanisation. The mixed rubber is then moulded or forced or built up with layers of RUBBER AND RUBBER PLANTING 221 canvas into the various articles which are being made in the factory. Vulcanisation is subsequently carried out by steam heat in moulds or presses or closed chambers. Certain other articles again are cut out of rubber already vulcanised. Washing. It has already been pointed out that in dealing with the pure samples of rubber now produced on estates, the preliminary cleansing operations, necessary in the case of all ordinary commercial samples, will probably be omitted from the series of manufacturing processes in the rubber factories of the future. The washing machines used in factories are generally similar to those employed upon estates, but are usually larger and more powerful. They are generally driven from shafting through powerful clutches, and special arrangements are often introduced for throwing the machinery auto- matically out of gear in case of accident, for example when large stones or other bodies liable to cause damage are encountered. Prior to the actual process of washing, large commercial blocks are softened by soaking in hot water, and are sliced into smaller pieces by special machines, either before or after the softening process. A series of washing machines is usually employed, and the rollers through which the rubber first passes have coarser grooves and are set further apart than the later members of the series. The arrangement thus resembles 222 RUBBER AND to some extent the series of rollers in a modern flour mill, although the processes of rubber washing and flour milling have little other resemblance. By passing repeatedly through the washing rollers under a stream of water, the impurities present in most kinds of com- mercial rubber are gradually washed away, and the rubber finally emerges in the form of a thin crepe convenient for drying. The rubber itself undergoes much tearing and stretching during the process, and it is important that this mechanical action should not be carried further than is absolutely necessary in order to ensure a sufficient degree of purity, since the " nerve " of the rubber is largely destroyed by the forcible treat- ment involved. Drying. The so-called "nerve" lost in washing is partly recovered during the slow process of drying, which is effected by hanging the strips of rubber in large chambers exposed to a current of dry air. The drying of the washed rubber takes place more readily than in the case of rubber freshly prepared from latex, since the moisture is not so closely incorporated in the substance of the rubber. On the other hand many commercial rubbers, for example hard Para, contain a considerable proportion of the original moisture derived from the latex. When this moisture in addition to the water introduced during washing has to be removed, the drying process takes considerably longer. RUBBER PLANTING 223 Vacuum driers are also under trial in certain factories, but it is said that rubber dried in this way does not recover its " nerve " so completely as it would if the slower process of air drying were adopted. Drying machines of this type are, however, frequently employed for desiccating the materials used for mixing with the rubber, thorough dryness being essential in the latter process. Mastication and Mixing. Mastication is sometimes carried out in a machine resembling a powerful churn or sausage machine. For most purposes rollers are employed similar to or identical with the mixing rollers. Mixing is always preceded by a masticating process, introduced in order to soften the rubber. The dried rubber is passed repeatedly between a pair of hollow rollers, which can either be heated internally by steam, or cooled by passing cold water through the cavity. The rollers revolve at different rates, and the distance between them is adjustable. The rollers are gradually brought closer together until the soft rubber adheres to the slower moving roller and passes round with it, being subjected to a kneading process as it passes the second roller, which revolves more rapidly. At the beginning of the process the rollers are warmed, but later on friction may give rise to so much heat that it is necessary to pass cold water into the interior of the 224 RUBBER AND rollers. The whole process thus calls for considerable skill and judgment on the part of the operator in regulating both the temperature and the action of the machine. After undergoing a certain amount of mastication the rubber is judged to be ready for mixing. In the mixing process, the sulphur required for vulcanisation is incorporated with the rubber, together with other substances known as fillers. The rubber is passed repeatedly between the rollers and the sulphur, and filling materials are gradually sprinkled over it in the form of a fine powder. The process of rolling is then continued until the fillers are evenly distributed through the rubber, and the whole substance has become nearly homogeneous. Sulphur is introduced either in the form of flowers of sulphur or as precipitated sulphur. Other substances are used in the mixing for several definite purposes. Thus various sulphides aid in the process of vulcanisa- tion. These and other chemicals are also introduced in order to impart definite qualities of toughness and durability to the finished product. Among the most important of these substances are zinc oxide, magnesia, antimony sulphide and litharge (lead sulphide). Some of these chemicals impart characteristic colours to the rubber, whilst a further series of materials is used simply for colouring. Thus red rubber may contain vermilion, red lead or antimony sulphide ; whilst white or grey rubbers usually contain zinc oxide, and black rubber RUBBER PLANTING 225 contains either litharge or some form of carbon black. Finally, there are the filling materials which are intro- duced in order to reduce the specific gravity of the rubber or to lower the cost. Rubber is sold by weight, and the materials used for toughening have mostly high specific gravities. Substances of low specific weight are therefore introduced in order to counteract the effect of the heavy bodies. For this purpose whiting and French chalk are largely employed. For cheapening, a large variety of substances is used, foremost among them being old vulcanised rubber in a more or less reclaimed condition. Fatty oils undergo a kind of vulcanisation with sulphur, and are used as cheapeners in combination with reclaimed rubber. With low grades of rubber such substances as leather waste and sawdust may even be incorporated. The further treatment of the mixed rubber varies according to the kind of article which is to be manu- factured. Very commonly it is treated in one of three ways. It is either pressed into blocks, or rolled into sheets, or moulded in what is known as a forcing machine. Preparation of Sheet Rubber. A large proportion of rubber articles are manu- factured from sheet rubber. The highest class of sheet rubber is cut from block, but this method is less used than formerly, on account of the increased perfection of other methods. For making "cut sheet," the rubber, 226 RUBBER AND after masticating and mixing, is pressed into a solid block. The block is then frozen hard, an operation which takes a long time owing to the low conductivity of rubber for heat. After freezing, the block is cut into sheets by one of two methods. In the older method the block of rubber was sliced horizontally, being raised, after the removal of each sheet, by an amount equal to the thickness of the sheet. In the second method a cylindrical block is made to rotate against the knife blade, which thus slices off a continuous sheet. The knife is kept wet during the process, and special methods of sharpening and setting have to be adopted. Raised sheet is prepared by spreading rubber in solution over cloth, in a very thin film. A series of such films are spread over the cloth, the solvent being allowed to evaporate between each spreading. Finally the cloth is detached from the sheet of rubber thus produced. A similar process is employed in water- proofing, in which a thin layer of rubber is permanently attached to the surface of the cloth. Sometimes two layers of cloth are united by a thin layer of rubber placed between them. It was for waterproofing that rubber in solution was first employed. Sheet rubber prepared on cloth in this way carries the grain of the cloth upon its surface. Sheet having a perfectly smooth surface can also be prepared from solution by spreading the dissolved rubber over the surface of a plate of glass. RUBBER PLANTING 227 Calendering. At the present day by far the largest proportion of sheet rubber is prepared in machines known as calenders. Indeed, the calenders are among the most important machines in modern rubber factories. A calender consists of a series of heavy rollers revolving alternately in opposite directions. A common type has three rollers arranged one above the other. The rubber mixture is fed between the upper and middle rollers. The sheet thus formed, varying in thickness according to the distance at which the rollers are set, adheres to the middle roller and passes back between the middle and lower rollers. For packing the sheet thus obtained, the following method is adopted. A sheet of cloth is unwound from a drum on one side of the machine. The cloth passes between the middle and lower rollers, and is rolled up together with the rubber sheet on the opposite side of the machine, If it is desired to make the rubber adhere closely to the cloth, the middle and lower rollers are made to revolve at different rates of speed, and the friction thus caused produces the desired adhesion. The rubber is then said to be " frictioned " on to the cloth. Frictioned sheet is used in the manufacture of a large variety of articles in which alternate layers of cloth and rubber have to be incorporated. 228 RUBBER AND Manufacture of Various Articles. A large variety of articles are made directly from sheet rubber. The highest class of cut sheet rubber is used in the manufacture of such articles as tobacco pouches. Permanent joints can be made by simply pressing together the cleanly cut edges of the sheet. In order to prevent adhesion at other points, French chalk is dusted over the surface. If lower grade sheet is used, it may be necessary to moisten the edges with solvent or with rubber solution in order to make a permanent joint. Block rubber is reconstructed from sheet for the manufacture of such articles as railway buffers. The sheet is rolled up into a cylinder and firmly pressed together. Greater strength is thus obtained than by simply blocking the mixed rubber. The nature of the increased strength may be understood from the analogy of heavy guns wound from wire, which are much stronger than the old fashioned guns cast in one piece. Large tubes, such as the inner tubes for motor tyres, are made by rolling the sheet rubber round an internal mould known as a mandrel. The edges of the sheet are joined together with solution. The ends of the tube are cemented up after vulcanisation and removal from the mandrel. The removal of the tube is effected by the aid of compressed air. Smaller tubes of a simple RUBBER PLANTING 229 kind, and such articles as solid rubber tyres, are made by "squirting" the rubber mixture through a die by means of a forcing machine. Such a machine consists of a large screw working inside a cylinder, and so forcing the rubber forward after it has been fed in through a hopper at the top of the machine. In making tubes a rod or mandrel is made to pass through the centre of the screw and of the die, and the rubber is forced round the mandrel, which is moved forward at a suitable rate. The mandrel may be first coated with canvas and the rubber forced over it. Another layer of canvas can then be applied, and the forcing process repeated, until a large tube has been built up of alternate layers of canvas and rubber. Other tubes may be built up by hand on a mandrel with alternate layers of sheet rubber and cloth. The covers of electric cables are similarly constructed, or they may be wound with thin ribbons of rubber in a special machine. A large variety of other articles are prepared by moulding or pressing the rubber whilst in the plastic condition. In making india-rubber balls and other hollow objects, a small blob of india-rubber containing no sulphur is placed against one side internally. When the ball cools after vulcanisation the walls collapse The ball is then inflated through a fine-pointed syringe pushed through the lump of soft rubber. When the syringe is withdrawn the hole is closed airtight by the unvulcanised rubber, and the inflated condition is thus preserved. 230 RUBBER AND Various other simple articles are cut from rubber which has already been vulcanised. Rubber rings, for example, are sliced off the ends of vulcanised tubes. Rubber Solution. A large variety of objects is manufactured by dipping prepared fabrics in rubber solution. The sol- vents chiefly employed are benzene and mineral naphtha. The rubber is rendered more readily soluble by undergoing previous mastication. Rubber shoes and galoshes are dipped by dozens at a time in tanks of solution and afterwards allowed to. dry. Teats for feeding bottles are made by dipping glass moulds repeatedly in clear solution, with intervals for drying. Some of the smaller articles prepared in this way are vulcanised by the cold process, but for larger objects the sulphur required for vulcanisation is incorporated in the solution. For repairing motor tyres a quick- vulcanising mixture is employed, in order that the rest of the tyre may not be damaged by the heat required for vulcanising the mended area. Vulcanisation. H. C. Pearson has pointed out that the natives of some parts of the Amazon districts are accustomed to mix sulphur with the latex of Hevea before employing it for waterproofing. True combination between the rubber and the sulphur, however, apparently only occurs RUBBER PLANTING 231 at a high temperature. We have already distinguished in the last chapter between hot and cold vulcanisation. Under hot vulcanisation again two processes may be separately considered. Of these, the more important is the dry process originally patented by Goodyear. In this process the proper amount of sulphur is incorporated with the rubber in the mixing rollers before the articles are made up, and vulcanisation is effected by heating either directly in steam under pressure or in steam- jacketed chambers, or in hydraulic presses heated by steam in various ways. Hancock's wet process, on the other hand, is chiefly of historical interest. In this process articles made of sheet rubber, without any previous admixture of sulphur, are immersed in molten sulphur for a certain time and at a certain temperature. Finally, in the cold process, patented by Parkes in 1848, the articles are immersed in a solution of chloride of sulphur, in carbon bisulphide, or in benzene. This process is exceedingly rapid, and can only be applied to articles of very thin sheet. The Dry Process. The chambers used for vulcanising by the dry process are often of very large size. They may take the form of great iron tunnels, into which the articles to be vulcanised are run on rails. Hose pipes are often vulcanised in lengths of 60 feet or more. The rubber 232 RUBBER AND becomes soft and plastic at the temperature employed, and must therefore be supported in order to preserve its shape. Powdered French chalk is largely employed as a bed for the rubber articles to lie on. Closed objects such as balls, india-rubber dolls and other toys, are vulcanised in moulds, and before the cavity of the rubber is closed up some substance is introduced which will volatilise at the temperature of vulcanisation, and so press the object firmly against the mould. The outer covers of motor tyres are vulcanised in heavy presses, in order that their substance may be firmly compacted during the process. The most complicated of all vulcanising machines is the autoclave press, which consists of a hydraulic press completely enclosed in a steam pressure chamber. In this way the difficulties of obtaining an even temperature in a press heated by steam pipes are overcome. Vulcanisation by steam is generally carried out at a pressure of three to four atmospheres (45 to 60 Ibs. per square inch) corre- sponding to a temperature of I34°C. to 144° C. The temperature and pressure are first raised gradually, and afterwards kept high for three or four hours. Self- recording thermometers and pressure gauges are fitted to the apparatus in order that the process may be kept under complete control. The time required for vulcani- sation varies according to the source of the rubber, being shortest in the case of Hevea rubber. The previous treatment of the rubber also affects the process. Thick articles naturally require to be heated RUBBER PLANTING 233 for a longer period than thin ones. The proportion of sulphur added to the rubber varies according to the nature of the articles to be manufactured. For ordinary goods the quantity is- about 7 to 10 per cent, of the amount of rubber. Bath Process. In Hancock's bath process, which is comparatively little used, small objects are immersed in molten sulphur for a period of two or three hours at a temperature of I3O°C. to I35°C. Test pieces of rubber, of similar thickness and composition to the articles to be vul- canised, are placed in the same bath and removed at intervals. From the appearance of these the operator is able to judge when the process of vulcanisation is complete. Cold Process. The cold process, discovered by Parkes, can only be used for vulcanising very thin sheet. This is due to the extreme rapidity of the process, which is such that if it were applied to thick rubber, the surface of the object would be converted into vulcanite before the interior was properly vulcanised. The reagent employed is sulphur monochloride, prepared by passing dry chlorine over heated sulphur. This substance is very active chemically, and is decomposed by water. As a solvent, carbon bisulphide is almost universally adopted. Carbon 234 RUBBER AND bisulphide is exceedingly poisonous and inflammable, but no other solvent has been found to give equally good results. The strength of the solution used is generally about 2^ per cent. The sheet rubber, which must first be very thoroughly dried, is immersed in the solution for three minutes or less, according to its thickness. Whatever the method of vulcanisation employed, there is always a certain amount of after effect, owing to the prolonged slow action of the residual rubber. Articles are therefore almost always rather less perfectly vulcanised than their final condition requires. The goods afterwards improve to some extent by keeping. In the case of articles in which a high degree of permanent elasticity is required, the excess of sulphur must be removed by boiling in caustic soda, followed by a thorough washing in water in order to remove the alkali. This process is necessary, for example, in the manufacture of elastic thread, which is cut from vulcan- ised spread sheet and afterwards freed from sulphur in the manner described. Reclaimed Rubber. During recent years the scarcity and high price of fresh rubber has led to the use of enormous quantities of old rubber, reclaimed in various ways, either in combination with fresh rubber or alone. Old rubber may be simply ground to powder and employed as RUBBER PLANTING 235 a filling material with fresh rubber, but the bulk of the reclaimed rubber used in manufacture goes through a series of complicated processes. The discarded rubber goods used for making reclaim, whether they be old rubber shoes or old motor tyres, usually contain a con- siderable quantity of cotton fibre. In order to remove this fibre the rubber is boiled with dilute sulphuric acid, and the cotton thus disintegrated can then be got rid of by grinding, combined with the use of an air blast. The acid process is generally followed by an alkali process, in which the free sulphur is removed by boiling with caustic soda. The residual rubber is then heated with resin-oil, and can afterwards be manipulated more or less like ordinary unvulcanised rubber. The reclaimed rubber contains all the mineral substances originally added, so that little further mixing is required if a similar class of goods is to be remanufactured. In addition to the methods described above, it is claimed that processes have already been perfected by which the sulphur of vulcanisation can be more or less completely removed from the old rubber. Schidrowitz states that other processes have been recently introduced by which " particles of vulcanised rubber in the shape of dust or flakes can by pressure and heat be moulded to a homogeneous mass, which, on cooling, is to all intents and purposes indistinguishable from an ordinary moulded article." 236 RUBBER AND Vulcanite. The manufacture of vulcanite resembles in principle that of ordinary rubber goods at all stages, except that a larger proportion of sulphur is added in the mixing and that vulcanisation is carried out for a longer period and at a higher temperature. As we proceed to stages of vulcanisation beyond that for ordinary hard vulcan- ised rubber, we pass through the tough and springy condition of the substance employed as artificial whalebone, and finally arrive at the hard and brittle state of the vulcanite or ebonite employed for making fountain pens and the mouthpieces of pipes — to name only two of a large variety of uses. In making whale- bone-substitute the amount of sulphur added to the rubber is from 12 to 14 per cent.; for the harder ebonite from 24 to 35 per cent, is required. Vulcani- sation is carried out either for a prolonged period — 8 to 12 hours — at a comparatively low temperature — about I35°C, or for a shorter time at a higher tempera- ture. The Testing of Rubber Goods. A number of ingenious devices are employed in determining the quality of rubber goods as well as that of raw rubber. The principal tests to which manu- factured rubber is subjected are those for abrasion and for stretching. In abrasion tests the sample is brought RUBBER PLANTING 237 in contact with a rotating wheel of definite composition for a certain time and with a certain pressure, and the loss in weight of the rubber is afterwards determined. For stretching tests special machines are used in order to cut perfect rings from sheet of uniform thickness. The ring is tested by passing it round two rollers, which rotate at an even speed whilst they are gradually moved further and further apart by a stretching force, the amount of which is recorded upon a dial. The force required in order to produce a certain elongation, or to break the ring, may thus be determined. CONCLUSION. We have now followed the fortunes of rubber from the wild territories of the Amazon to the plantation, and from the plantation to the factory. Here we may take leave of it, conscious that the last word on the subject is far from being said. In fact, we shall pro- bably be safe in asserting that the future history of the rubber industry will be at least as interesting and eventful as its past history. At every stage of its career, rubber still presents problems which the planter and the manufacturer must join hands in solving, with the help of their scientific advisers. INDEX Acre, 21 Acreage under rubber, 12 Africa, Central and East, plantation industry in, 1 1 West, 33 African rubber, 30 et seq. largely exterminated, 30 new plantations of, 32 Agricultural machinery, 99 Alstonia, 36 plumosa, 36 Amazon region, 17 foodstuffs in, 23 rubber industry, economic as- pects of, 21 Amazonas, 21 American species of rubber, 17 etseq. Angle of cut, 145 Angola, 33 rubber planting in, n Animal pests of Hevea, 179 Asiatic rubbers, 34 Assam, 34, 208 Balls, india-rubber, 229 Bamber, M. Kelway, 56 pricking method, 134 Bark, effects of wounding the, 47 renewal of, 49 ringing the, 47, 48 Basal system of tapping, 139 Bath process, Hancock's, 233 Biffen, centrifugal method of separ- ation, 159 Biscuit rubber, 154 approximate composition of, Block rubber, 164, 167 Bordeaux mixture, for Pink disease, 190 Boring insects, 52 Borneo, 36 Botanical sources of rubber, 16 et seq. Botryodiplodia theobromae, 191 Bouchardet, discovery by, 215 Bowman-Northway pricker, 132 Brain, Lewton, estimate by, 13 Brazil, collection of rubber in, *9 labour in, 23 replanting wild rubber in, 209 transport in, 23 Brazilian Government, encourages rubber planting, 12 legislation by, 22 premiums offered by, 23 special concessions by, 23 British India, wild rubbers from, 5 British West Africa, Funtumia in, 207 Brown root disease, 186 Burma, Ficus elastica in, 34 Hevea plants sent to, 7 Burrs, 192 Cacao, as intercrop, 114 Calendering, 227 Cambium, 41, 44, 48 Cambodia, 35 Canker, 187 of Hevea fruits, 189 remedy of, 188 Capital in rubber, 15 RUBBER AND RUBBER PLANTING 239 Carpodinus lanceolatus, 33 Castilloa, 8, 26, 197 et seq. bark of, 27 in Central America, 198 in Ceylon, 199 in Jamaica, 200 in Mexico, 198, 200 in New Guinea, 200 in West Indies, 200 Markhamiana, 27 tapping of, 28, 199 wound response in, 59 yield from, 198 Caucho rubber, 26 Ceara, 24 at Peradeniya, 204 coagulation of, 203 difficulties in tapping, 25 growth of, 20 1 in Brazil, 201 in Ceylon, 200 in Hawaii, 203 in Nyassaland, 204 in Zanzibar, 201 seeds of, 25 "Ceara scrap," 25 tapping of, 24, 202 tapping difficulties, 200 yields from, 204 Centrifugal method, 159 Ceylon, Castilloa in, 199 draining in, 104 ffevea in, 7 et seq., 95 labour in, 123, 124 land tenure in, 97 nodules in, 193 plantation industry in, 10 plantation yields in, 152 planting distances in, 106 rate of growth in, 1 1 1 tools used in, 126 transport in, 97 wages in, 125 Chemistry of rubber, 210 et seq, Christy, C., on Funtumia, 205 Clearing, 98 Clitandra henriquesiana, 33 Coagulation, 54, 153, 157 et seq. Cochin China, 35 Cockerill, electrolytic method of separation, 159 Coffee, as intercrop, 114 Coffee leaf fungus (Hemileia vasta- trix), 177 Cold process, Parkes', 233 Collection of rubber in Brazil, !9 Collins, James, 5 brings first seeds of Hevea, 6 Colloids, 2ii Columbus, 3 Condamine, C. M. de la, 3 Congo, 33 rubber vines planted in, 209 wild rubbers from, 5 Cortex, 40 Cotton, as intercrop, 114 Cover crops, 112, 113 Crepe, 162, 163 pale, 164 Creping, 164 Cross, 5 brings Castilloa seeds, 6 introduces Ceara rubber to Kew, 6 Crotalaria, 113 Cultivation, 115 Cut, angle of, 145 direction of, 146 Cuts, distance between, 146 Deep forking, 115 Die-back, 191 remedy for, 192 Diseases of Hevea roots, 183 Draining, 103 in Ceylon, 104 in Malaya, 104 on hillsides, 105 Drought, 112 Drying, \6ietseq., 222 Dry rubber, analysis of, 85 crop in Ibs., 73 yield of, 77 yields of, at Henaratgoda, 62 yields per acre, 64 Dust mulch, 113 240 RUBBER AND Dutch East Indies, rubber cultiva- tion in, 1 1 Dyera> 36 East and West Indies, suggested by Hancock for rubber produc- tion, 5 Economic aspects of Amazon rubber industry, 21 Enzyme, 55 Epidemics, 177 Erythrina lithospcrma, 119 Estate expenses, 125 factory work on, 153 general sanitation of, 194 routine of, 129 Estimate, for planting 500 acres, 127 Estrade, 20 Excision methods of tapping, 59, 136 Exhibition, World's First Rubber, at Peradeniya, 10 Exhibitions, in Rio de Janeiro, 23 Exports of rubber from East, 13 from Malaya, 13 Factory, cleanliness in, 156 lighting of estate, 155 machinery for estate, 155 site of, 154 work, on estate, 153 Federated Malay States, area of rubber plantations in, n draining in, 104 plantation industry in, 10, n Ficus elastica, 34 in Assam, 208 in Java, 208 Sir Daniel Morris on, 208 tapping of, 35 yields from, 208 Ficus Vogelii, 33 Fiji, 36 Fitting, on food supplies of tree, 49 on tapping, 48 Fames semitostus, 183 Forsterionia fioribunda, 29 gracilis, 29 Fungus diseases, 182 Funtumia elastica (Kickxia afri- cana), 27, 30, 197, 205 tt seq. coagulation of, 207 laticiferous system of, 43 pests affecting, 207 planting of, 205 seeds of, 205 tapping of, 30, 206 wound response in, 59 Galoshes, 230 Gloeosporium alborubrum, 191 Gold Coast, wild rubber exported from, 5 Goodyear, Nelson, discovers vul- canisation, i, 217 Growth, rate of, in Ceylon, in in Malaya, in Guayule rubber (Parthenium ar- gentatum), 29 processes of, 30 Guttering, 150 Half-herring-bone system, 137 Half-spiral system, 139 Hancock, Thomas, bath process, 233 employs rubber for waterproof- ing, i suggests cultivation of rubber, 5 Hancornia speciosa^ 28 Harries, on isoprene, 215 Harvesting operations, 128 Hawaii, Ceara in, 203 Hayti, 3 Henaratgoda, 7 experiments at, by the author, yield from one tree, 66-67 Herring-bone system of tapping, I33».i39 Hcvea brasiliensis, 4, 16, \*j et scq. bark, minute anatomy of, 45 canker of fruits, 189 choice of situation and soil, 93 early experiments in Ceylon, 9 first seeds brought from Amer- ica, 6 RUBBER PLANTING 241 Hevea brasiliensis, continued flowers of, 19 fungus diseases of, 182 gross structure of bark, 44 in Ceylon, 8 irrigation in cultivation of, 105 latex, coagulation of 54 latex, composition of, 53, 54 latex vessels in, 43, 45 leaf-fall, 19 pests of, 176 planting operations, 93 plants arrive in Ceylon, 7 plants sent to Burma, Java, Singapore and W. Indies, 7 plants sent to Mauritius, W. Africa and Fiji, 7 repeated tapping of, 91 seeds of, 19 seeds, 122 tapping experiments in, 56 section of bark, 46 species of, 17 Spruceana, plants sent to Cey- lon, 7 wound response in, 59 yields of rubber from one tree, 9 Hill, H. C., on Ficus elastica, 208 Holing and planting, 109 Hooker, Sir Joseph, 5 Hose-pipes, 231 Hymenochaete noxia, 184, 186 Incision, methods of, 59 India, rubber planting in, 1 1 India-rubber balls, 229 chemistry of, 210 Indigo, as intercrop, 114 Indigofera, 113 Insects, pests of Hevea, 180 et seq. Intercrops, 108, \\^etseq. cacao, 114 coffee, 114 cotton, 114 in Ceylon, 113 in Sumatra and Java, 114 indigo, 1 1 4 tea, 114 Irrigation, 103 Isoprene, 214 et seq. Java, 7, 35 Ficus elastica in, 208 > labour in, 122 Jelutong rubber, 36 export of, 37 Kamarun, Funtumia in, 207 Kerckhove, Van den, estimate by, 12 Kickxia africana, see Funtumia elastica Labour, in Brazil, 21 in Ceylon, 123, 124 in Java, 122 in Malaya, 123, 124 in S. India, 123 system of advances, 125 Lagos silk rubber (Funtumia elas- tica), 30 Lagos, wild rubber exported from, 5 Land tenure, in Ceylon, 97 in other countries, 97 Landolpkia, climbing rubber, 17, 32 Dawei, 33 Jlorida, 33 Heudelotii, 33 Kirkii, 33 owariensis, 33 Latex, 38 bulk extracted in a year, 91 cleanliness in dealing with, 151 effect of tapping on, 82 effect of water supply on, 88 manufacture of, 69 movement of, 70 origin of, 68 percentage of rubber in, 83-84 physiology of, 56 production, physiology of, 38 protective function of, 52 seasonal variation in, 71, 84 seasonal variations in concen- tration of, 84-85 smoking of, 165 transport of, 156 16 242 RUBBER AND Latex, continued tubes, 41, 42 vessels, 48 vessels, in Hevea, 43, 45 vessels, in Manihot^ 43 vessels, volume of, 67 yield at certain seasons, 92 Latices, mixing of, 204 Laticiferous system, 43, 44 in Funtumia, 42 in the seedling, 46, 47 Lettcaena glauca, 118 Lining and spacing, 106 Macadam's comb pricker, 133 Machinery, agricultural, 99, 1 1 5 Machines, cre'ping, 162 macerating, 162 sheeting, 161 Macintosh, Charles, and Co., i Madagascar, 33 Malaya, estimated export of rubber from, 13 labour in, 123, 124 plantation yields in, 152 planting distances in, 106 rate of growth in, 1 1 1 tools used in, 126 wages in, 125 Mandrel, 228 Mangabeira rubber, 28 Manitoba rubber, 26 Manihot dickototna, 26, 204 Manihot Glaziovii (Ceara rubber), 6, 8, 24, 43, 197, 200 et seq. formation of latex vessels, 47 laticiferous system of, 202 wound response in, 59 Manihot heptaphylla, 26 Manihot piauhyensis, 26 Manufacture of latex, 69 of rubber goods, 220 et seq. calendering, 227 colouring matter, 224 drying, 222 mastication and mixing, 223 sulphur in, 224 vacuum driers, 223 washing, 221 Manuring, 115, 116 at Peradeniya, 116 green, 117 phosphates, 116 potash, 116 Mariaella Dussumieri, 181 Markets, rubber, 169 Markham, Sir Clements, proposes plantations, 5 Marking the tree, 140 et seq. Mascarhenasia elastica, 34 Mauritius, 7 Medullary rays, 44, 49 Mexico, Guayule rubber, 30 rubber planting in, n Million acres, produce of, 13 Morris, Sir Daniel, on Ficus elastica, 208 Motor tyres, 228, 232 Nerve, 171 New Guinea, 36 Nigeria, Southern, Funtuwia'm, 207 Nodules, 192 outbreak in Ceylon, 193 Nurseries, 99 Nyassaland, Ceara in, 204 Oil, from rubber seeds, 121 Omaquas Indians, 4 Overtapping, 78 Packing, 168 Pao di Xirringa (syringe tree), 4, 21 Para, hard, price of, 14 rubber, 3, 21, and see Hevea brasiliensis rubber, export of, 4 Parameria glandulifera, 35 Paring, basal system, 139 full herring-bone, 139 full spiral, 139 half-herring-bone, 137 half-spiral, 139 physiological effect of, 79 process, 143 systems of, 137 Parkes' cold process, 233 RUBBER PLANTING 243 Parkes, discovery by, 218 Parkin, experiments by, 60 incision method employed by, 64 pricking methods, 131 Parthenium argentatum (Guayule rubber), 29 Pearson, H. C., 230 Peradeniya, Ceara at, 204 Petch, T., on blemishes in rubber, I7,3 , on dead stumps, 195 on fames semitostus, 185 on tackiness, 175 Phloem tubes, 41, 45, 49 Phosphates, in manuring, 116 Physiology of latex production, 38 Phytophthora Faberi, 187 Pink disease (Corticium salmoni- color], 190 Bordeaux mixture for, 190 Plantation industry, rise of, in the East, 10 rubber, best form of, 170 yields, 151 yields, in Ceylon, 152 yields, in Malaya, 152 Planting distances, in Ceylon, 107 distances, in Malaya, 106 hexagonal, 108 on the square, 108 Polymerisation, 55, 215 Potash, in manuring, 116 Price of rubber, 14 Pricker, Bowman-Northway, 132 Pricking, by Parkin, 131 by Trimen, 131 effect of, 58 methods, 133 objections to, 132 Wright on, 130 Production from estates, 12 Pruning, 120 thumb nail, 120 Pure rubber, 210 composition of, 211 Quality, 171 Railway buffers, 228 Rainfall at Henaratgoda, 72 at Peradeniya, 61 effect on yield, 73 Reclaimed rubber, 234 Renewal of bark, 49 Resiliency of rubber, 171 Response of trees to certain stimuli, 65 Resting periods, 89 Rhizomorphs, 185 Roads, 103 Root rubbers, 33 Roots, diseases of, 183 Rubber, acreage under, 12 African species of, 30 et seq. American species of, 17 et seq. analyses of, 86 approximate composition of, 212 Asiatic species of, 34 et seq. balls, early mention of, 3 biscuit, 154, 212 block, 164, 167 botanical sources of, 16 capital in, 15 chemical indifference of, 213 chemistry of, 210 et seq. collection of, in Brazil, 19 defects in, 173 discovery of, 3 early uses of, i estate, site of, 96 exports of, from Brazil, 4 exports of, from East, 13 globules, size of, 53 goods, manufacture of, 220 et seq. goods, testing of, 236 loss of weight in washing, 160 markets, 169 method of collection, 3 molecule of, 215 " percentage in latex, 83, 92 physical properties, 212 planting, birth of industry, 5 price of, 14 quality of, 171 reclaimed, 233 244 RUBBER AND Rubber, continued resiliency of, 171 rings, 230 sales, 169 scrap, 1 68 seeds, oil from, 121 seeds, winning of, 6 sheet, 225 shoes, 230 smoking of, 165 soils, analyses of, 94 solution, 230 solvents, Weber on, 213 synthetic, 214 et seq. vines planted in Congo, 209 washing of, 159 Sales, rubber, 169 Schidrowitz, 36 on intercrops, 114 on reclaimed rubber, 235 Science, applied to pests and diseases, 177 Scott, Dr D. H., 47 "Scrap, Ceara," 25 rubber, 168 Seasonal variation in latex, 71 Seed bearers, 102 selection, 101 selection by progeny, 103 Seedling, laticiferous system in, 46, 47 Seedlings, in baskets, 100, no Seringa, 4 Seringal or estate, 22 Seringueiro or collector, 4, 20 Shade belts, 119 Sheet rubber, preparation of, 225 Siam, 35 Singapore, 7, 8 Smoked sheet, 164 Smoking, 165 of wild rubber, 20 South India, labour in, 122 Spaniards, early employment of rubber by, 3 Species of rubber, American, 17 et seq. African, 30 et seq. Asiatic, 34 et seq. Sphaerostilbe repens, 184, 187 Spiral system of tapping, 49 Spur-shaped pricker, 132 Stagbrook Rubber Co., crop of, 73 Stem, diseases of, 187 Stone cells, 44, 49 Stumping, 99 Sudan, 33 Sulphur, in rubber manufacture, 224 Sumatra, 35, 36 Synthetic rubber, 214 et seq. discovery by Bouchardet, 215 Syringe tree, 4 Syringes, 4 Tackiness, 175 Tapping, age for, 128 average yields (grammes), 77 basal system, 139 difficulties, 149 effects of, 90 excision methods of, 136 experiments, 56 Fitting on, 48 herring-bone system, 133, 139 ideal rate of, 80 incision methods of, 130 increase of yield on, 61 intervals, 62, 75, 149 methods of, 57 moderate, 90 paring process, 143 precautions, 149 rules for, 92 severe, 90 spiral system of, 49 systems of paring, 137 time occupied in, 76 tools, 144 Tappings, results on intervals of, 62 Tea, as intercrop, 114 Teats, 230 Tephrosia, 113 Termes gestroi, 180 Thinning out, 121 Tilden obtains synthetic rubber, 214 Tisdall, W. N., estimate by, 127 on stumping, 109 Tobacco pouches, 228 RUBBER PLANTING 245 Tools, for tapping, 144 used in Ceylon, 126 used in Malaya, 126 Torquemada, Juan de, 3 Transport in Brazil, 23 in the East, 97 of latex, 156 Trimen, Dr, experiments in tapping Hevea, 8 pricking by, 131 Ule rubber, 26 Ulequahuitl (Castilloa elasticd), 3 Vacuum driers, 163, 165 in manufacture of rubber, 223 "Vapourite," 181 Vegetative organs, 38 Vulcanisation, 2, 216 et seq. cold, 218, 233 Goodyear's dry process, 231 hot, 217 in Amazon districts, 230 Hancock's wet process, 231 Parkes' cold process, 231, 233 time required for, 232 Weber on, 217 Vulcanite, 236 Wages, in Ceylon, 125 in Malaya, 125 Washing machines, 160 Water supply, effect on latex, 88 Weber, on rubber solvents, 213 on vulcanisation, 2, 217 Weeding, 1 1 1 West Africa, rubber planting in, 1 1 West Indies, 5, 7, 8 Wickham, H. A., 5 brings Hevea seeds to Kew, 6 smoking machine of, 166 Wild rubber, African, 30 et seq. from Africa and Asia, 4 from Congo State, 5 replanting in Brazil, 209 smoking of, 20 tapping of, 20 trade in, 4 Willis, Dr J. C-, 56 * experiments by, 60 Willughbeia, 35, 36 Wind, affects Hevea, 179 belts, 119 Wound response, 59 experiments in Ceylon, 60 in Castilloa, 59 in Funtumia, 59 in Hevea, 59 in Manihot, 59 increased yield attributable to, 61 Wright, Herbert, estimate by, 12 on pricking, 130 Yield, at different levels, 80, 81, 148 duration of, 64 effect of rainfall on, 73 from Henaratgoda tree, 66, 67 from tapping at frequent in- tervals, 78 general considerations affecting, 87 in relation to bark, 66 in relation to volume of bark, 66 in grammes, 77 per acre, of dry rubber, 64 per tapping, variation in, 72 plantation, 151 season of highest, 72 variation in, 74 CAMBRIDGE : PRINTED BY JOHN CLAY, M.A. AT THE UNIVERSITY PRESS Cambridge University Press SELECTED LIST Agriculture in the Tropics. An Elementary Treatise. By J. C. WILLIS, M.A., Sc.D. With 25 plates. Demy 8vo. 75 6d net. Cambridge Biological Series. 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