Historic, archived document Do not assume content reflects current scientific knowledge, policies, or practices. fi : < ; UNITED STATES DEPARTMENT OF AGRICULTURE BULLETIN No. 919 Contribution from the Bureau of Animal Industry JOHN R. MOHLER, Chief Washiugton, D. C. Vv December 10, 1920 UNIT REQUIREMENTS FOR PRODUCING MILK IN WESTERN WASHINGTON. By J. B. Bain, Dairy Husbandman, and G. E. Braun, Market Milk Specialist, Dairy Division. CONTENTS. Page. Page. Character and scope of the work___ 1 | Factors involved in production of Methods used in obtaining the TANT Kee eee es re ACNE 10 Cat alates a8 ae IS Se ee meres 2 Feed ____ Sea ET aa tl ao a 10 Comparison of winter and Rastune see se> is Li pe fall Summer results] eee 3 1 eT ONC) eas Nae Ate a NC 12 Descriptions of herds 2252 san 3 Othere costs wees yeas eae 13 Requirements for producing 100 Per cent comparison of factors in- POUNASROG amilk == Sees eect ar 4 volved in milk production____~-~_- 15 Requirements for keeping a cow Average compared with “ bulk-line ”’ ONG LSy Care eal 2 Sas WEEE SA a. 6 COSTS pre es 2 Ap ae nies Oe es Se ee 16 @reditefor manures ees 7 | Monthly distribution of factors in Credits) for) calves 22 2= 82s es 9 Mike pRLOGduction, sas = === scleys 17 Requirements for keeping a bull___ Dis SUM May. aia ee as eee ee 19 CHARACTER AND SCOPE OF THE WORK. What does it cost to produce milk? This is a question which has brought increasing concern to each dairyman as the cost of feed has increased and hired men are being attracted to other industries pay- ing higher wages. The United States Department of Agriculture, through the Dairy Division of the Bureau of Animal Industry, began a series of studies in 1915 intended to give the dairymen of the United States information on the cost of producing milk. These studies were made in different sections of the United States. The project with which this bulletin deals was organized in August, 1917, in Skagit County, Wash., about 70 miles north of Seattle. Other objects of these studies were to separate and analyze various factors to obtain data which would aid in improving general milk- production methods. The climate and fertility of the soil in this section produce excep- tionally good pasturage throughout the larger part of the year. The many herds of black and white cattle grazing over the large ex- 12649°—20 1 2 BULLETIN 919, U. S. DEPARTMENT OF AGRICULTURE. panse of low-lying meadows, together with the numerous windmills dotting the landscape, remind an observer of the description of the Holstein breed in its native country. At the end of the first year the work was discontinued until Janu- ary, 1919, because of the war. The value of this work to the dairymen cooperating the first year is reflected in the fact that 15 out of the 17 continued the work for the second year. Two dairymen sold out, and their places were taken by neighboring dairymen during the second year. The data obtained in this study are actual records of facts obtained by regular monthly full-day visits to 15 farms for two years and four other farms for one year. Most of the milk in this section is sold for condensing purposes and is delivered by motor truck to large milk condenseries. None of the dairies selected were conducted as hobbies or as breeding estab- lishments, but were representative of average dairy conditions found in this section. It is the custom to hire milkers, who milk and take care of 25 or 30 cows per man and give their entire time to the herd. The figures reported show the amounts expended in producing milk under the system of dairy management found. The dairies were inspected by representatives from the condenseries, and the sanitary conditions were subject to such supervision. The cost of production would have been somewhat different if either higher or lower grades of milk had been produced. METHODS USED IN OBTAINING THE DATA. The field agent recorded in detail all available information’ rela- tive to the dairy business, including the amounts and classes of labor, feeds and bedding used, pasture cost, amount of milk sold and used on the farm, and the current expenses for the month. The data on calves and handling of manure were systematically collected. By obtaining records on every dairy regularly each month the influence of unusual circumstances at the time of any particular visit was lessened, and by using the records of all the herds for each month average figures could be compiled for each or all of the dairies and representative data for each month, season, and year were thus obtained. Records were obtained the second year as a check on the first year’s work and to increase the amount of data available for study. At the beginning and end of each year an inventory was taken of the dairy buildings, livestock, and equipment used in the care of the herd and its products. On his regular monthly inspection tour the field agent arrived at the first farm of a group in time to observe the first labor operations connected with the evening chores. With eee eee eee 1 Copies of the blanks used can be obtained upon request from the Bureau of Animal Industry, Dairy Division, Washington, D. C. eS ae PRODUCING MILK IN WESTERN WASHINGTON. 3 watch in hand he noted and recorded the exact minute each labor operation connected with the dairy was begun and ended. The labor operations during the next morning were recorded in the same man- ner, to complete the 24-hour period. The field agent also noted the feeds that were being fed on the day of his visit, recording the kind, quantity, cost, and description of each and comparing them with the quantity recorded by the cow tester in the cow-testing-association books. The quantity of milk sold and receipts each month were obtained. In addition the whole milk used by the proprietor and his help or fed to calves was measured or weighed and used as a basis for deter- mining the quantity kept on the farm during the month. Each dairyman kept an itemized account of expenses that were incurred between the monthly visits, and these items were recorded by the field agent. A monthly record was also kept of the purchase or sale of cows, calves, hides, outside bull service, and other miscel- laneous information relating to the herd. The condition and method of handling the manure were noted and reported each month. When all the labor operations about the dairy had been completed for the day at the first farm, the field agent drove to the second farm in time to observe the labor operations connected with the evening chores. This program was followed until Saturday afternoon, when he returned to his headquarters and finished his reports for the week’s work. The same program was followed each week in the month, and each farm was visited for a full day every 30 days throughout the two years. COMPARISON OF WINTER AND SUMMER RESULTS. Since the winter and summer seasons have a marked influence on the principal factors entering into the cost of producing milk, the results have been computed separately for those periods. The months from November to April, inclusive, represent the winter season and from May to October the summer season. This division of time was based directly on the change in methods of herd management made in November and May. The various tables found in this bulletin are based upon figures ob- tained during two years of study, and the weighted average of the two-year records was used whenever it would more accurately express the result. The weighted average was obtained by giving each item a weight in the average according to its relative importance. DESCRIPTION OF HERDS. During the first year records were obtained on 17 herds, having an average size of 31.3 cows, with an average annual production of 7,369 pounds of 3.74 per cent milk per cow. During the second year, 18 herds, 15 of which had been in the first year’s work, had an average 4 BULLETIN 919, U. S. DEPARTMENT OF AGRICULTURE. size of 28.6 cows, and produced an average of 8,323 pounds of 3.59 per cent milk per cow. The cows were mostly Holsteins, and the average annual production for both years was 7,833 pounds of 3.66 per cent milk. During the first year the pastures were poorer than they had been for years, whereas during the second year they were exceptionally good until the last month, when the herds were pastured on the second-growth meadows. As a matter of record, many herds grazed on pastures in which the clover stood a foot high—high enough to be cut for hay. The extreme variation in the condition of the pastures during the two seasons largely accounts for the increase of 954 pounds of milk per cow during the second year. For each 100 cows in the herds during the two years, 55 freshened during the winter six-months period and 42 during the summer season, while 3 cows did not calve during the year. During the first year the cows dropping calves in winter were dry 1.9 months, while ‘those cows dropping calves in summer were dry 1.4 months. The corresponding figures for the second year were 2.2 months in winter and 1.5 months in summer. Nearly one-half of the cows freshening dropped their calves during the months from February to May, inclusive. REQUIREMENTS FOR PRODUCING 100 POUNDS OF MILK. The unit requirements for producing 100 pounds of milk during this investigation are shown in Table 1. In order to secure more uniform results and to overcome the effect of fluctuating prices, money values have been eliminated as much as possible. By showing the feeds in terms of pounds and the labor in terms of hours it will be possible to use these figures for some time to come. TABLE 1.—Units required, except cost of management, for producing 100 pounds of milk in winter and in summer. Winter. Summer. Bei Mpa eetiie sheds eansarten | Writ WN 0 Yee peta ean a lee ee to AIG) Item. winters. summers. 1917-18 | 1919-20 1917-181 1919 Feed: Purchased concentrates...... pounds..| 25.8 18.8 22.1 4.3 4.9 4.6 Home-grown grains............. dow Ty a 12.9 Msi as So sea 1.1 6 Motaliconcentratesie-— eee eee eee 26.9 31.7 229.4 4.3 6.0 5.22 Hauling and grinding concentrates....| $0.016 $0. 028 $0. 022 $0. 002 $0. 004 $0. 003 Noncommercial roughage. ...pounds. - 9 10. 2 OSs Eee 52 Pe Commercial carbohydrate hay..do.-.-| 90.1 70.9 79.5 4.4 9.0 6.8 Wecumenayeeneeeece nese eee ee COsas- 3.1 ts 2 7.6 3 .& 6 Motalidnyroushacesse nee ee eee 94.1 91.1 92.9 4.7 10.0 Tots Silage and other succulent rough- AP CI shes nesiyapha Nace Seca pounds..| 156.8 131.1 143.3 42.7 38. 2 0.4 IRAStUNC RS Wee eee eee anne ACHES EE Se ara ee os an aa poe ae . 027 02 . 025 IBed Ging asrs se. Se oe Sac nace pounds... 12.4 5.9 920) Sal ese ree 2 1 1 This season consisted of September, and October, 1917, and May, June,and July, and August, 1918. 2 The summary of the unit requirements by seasons is printed in bold-faced type for convenience of the ‘reader. : PRODUCING MILK IN WESTERN WASHINGTON. 5 TABLE 1.—Units required, except cost of management, for producing 100 pounds of milk in winter and in summer—Continued. Winter. Summer. Two Two Item. Winters. summers 1917-18 | 1919-20 1917-18 1919 Labor EM ane se ee esaa eee ce hours. 2.0 1.8 1.9 1.3 1.3 18? LOLS Cee oe aes See eee ee eae OsGe 01 O01 01 01 02 .015 Other costs: Biildineichangesseseerercccmcncice sone $0. 124 $0. 130 $0. 127 $0. 085 $0. 092 $0. 088 Equipment charges and dairy supplies . 088 . 088 . 088 . 060 . 062 . 061 Herd charges: Taxes, insurance, veteri- nary, medicines, disinfectants, and cow-testing associations............- . 043 . 034 . 038 . 029 . 024 . 026 Interest on cow investment........... .118 . 108 -113 . 080 . 076 .078 CostiovkeepineubulllReeeeeseeee ee secre .078 .074 .076 . 042 . 042 . 042 MObor= thi Ckqchangenercn set hase a oats | ee aioiaas | orca ee see al cicetccten onlteciacensae MOOT) Bac ane Cashthawlineofmilkees ss. -eess- 555 -e . 066 . 065 . 062 . 067 . 062 . 061 Total other costs, except deprecia- ONO COWSee tee - tse ss oe sbily/ .499 504 . 363 . 359 . 306 Depreciation on CowWS.......--.--2-.-- . 144 007 072 098 005 050 Motallorhencostseesessereee oscar eree $0. 661 $0 506 $0.576 $0. 461 $0.364 $0. 406 It will be noted in Table 1 that for producing 100 pounds of milk in the first winter there were required 26.9 pounds of grain, while during the second winter 31.7 pounds were required, an increase of 4.8 pounds. For dry roughage there is a decrease of 3 pounds, and for succulent roughage a decrease of 25.7 pounds per 100 pounds of milk. This increase in grain and decrease in dry and succulent roughages can be accounted for by the fact that two of the herds that were sold out the first year consumed very little grain but a large quantity of roughage. Since the pastures were of a very excellent quality summer feeding of grain was not followed extensively. Some of the best-producing herds received no grain throughout the summer, which accounts for the low average of 5.2 pounds of grain per 100 pounds of milk during the summer seasons. . While there was a slight advance in prices for both hauling and erinding concentrates during the second year, the increase for these charges per 100 pounds of milk from 16 cents to 28 cents in the winter and from two-tenths of a cent to four-tenths of a cent in the summer of the first and second years, respectively, is due primarily to the in- crease in the quantity of feeds ground rather than to the advanced rate of hauling and grinding. The work of collecting milk through this section is thoroughly or- ganized. The milk, shipped in 10-gallon cans, is collected once daily by motor truck. On the return trip the truck brings back the empty cans, which makes it unnecessary to have two sets of cans. As the ‘roads are very good it is not uncommon, in the season of greatest pro- duction, for a motor truck and trailer to haul 100 cans. The efficiency 6 BULLETIN 919, U. S. DEPARTMENT OF AGRICULTURE. of the truck method of hauling milk is shown by the very low cost of 6.2 cents per 100 pounds of milk in winter and 6.1 cents per 100 pounds of milk in summer. The use of the motor truck also accounts for the small amount of horse labor. The cost of keeping a bull includes feed, labor, and other costs expressed in dollars. For closer study a table will be found on page 10 expressing the costs in terms of pounds and hours. REQUIREMENTS FOR KEEPING A COW ONE YEAR. The greater production per cow, in summer, of 1,399 pounds of milk, shown in Table 2, is partly due to a larger percentage of cows freshening in the winter and early spring, but more particularly it is the direct result of good pastures. The value of this pasture is espe- cially noticeable when one observes that in winter the cows required 946 pounds of grain to produce 3,217 pounds of milk, while in summer they required only 241 pounds of grain to produce 4,616 pounds of milk. TABLD 2.—Numober of cows, average production per cow, and requiremenis for keeping a cow during each season and for the entire year, except cost of man- agement, based on records of the tivo years’ work. | | Item. | Winter. | Summer. entire year | INUERTACE: OF COWS area ee 1,043.1 1, 049.3 | 1,046.2 Average production per CoW.......--.s--.sceesseseeeceee. pounds... 3,217 | 4,616 | 7, 833 Feed: ; Purchased concentrates... 5. 22) 22.22.2224 2 ese e ado 711_| 214 925 Homc-frown $rains-< 2. 2. 22S. 5 G2 te ee eee dole. 235 | 27 262 Motatconcentrates: <- 6-5 < oes. t ce: ee do.... 946 | - 241 | 1, 187 Heuling and grinding concentrates.-..........------.----------- £0.72 | $0.15 | $0. Noncommercialroughage...............------.----2-e- pounds. .| 186 4 | 190 Commercial carbohydrate hay..........--.--------------- do....| 2,558 314 2,872 LGpunie tidy. 52: | Ree 2 ae ee do....| 246 28 | 274 Totaldry rotighave! = o-2 5.5.25 Se ee do....| 2, 990 346 3,336 Silage and other succulent FOUN STC sion ee do-=.-)—"_.- 4,616 1,864 6,474 *Boddinige Geos esc: ae ee ee ee eee dos" a cae sett $1.70 $ 23.04 EAS Se Seo Nae O.lacre.| orlacre. | orl.lacres. Labor : Humane at eee eee hours. .| 60.1 60.9 121.0 IEP OISO oases ea rt Se ae Se a ee do.... - 29 | .67 1.0 Other costs: | Building Charges 5. Sob So oe cea oa ee ee eee eee $4.10 $4.07 $8.17 Equipment charges and dairy supplies. ----....:..---.....-.--- TASES 2.33 4.67 Herd charges: Taxes, insurance, veterinary, medicines, disin- fectants, and cow-testing associations. .....-..---.---------++- 1.22 | 1.22 2.44 Interest on cow.itivestmnent..-.5e oe «ee eee 3.62 | 3.60 7.22 Cost’ of keeping bulliie 2. =.= oe ee eee 2.44 | 1.94 4.38 Motor-track. charee 2. oe ee RS a ee eee . 04 - 04 SGash Hause OF NIK at ee eee eee 1.98 | 2.82 4.80 Total other costs, except depreciation on cOWS--.............. | 15.70 16.02 31.72 Depreciaticnon:cows >: so ae eee 2.30 | 2.29 4.59 Watalobhier costs. 222.00 3 a yee eee ee ee | $18. 00 | $18.31 | $36.31 The one-tenth of an acre pasture charge shown for winter repre- sents supplementary pasture or pasture on meadows in spring and second-crop meadow and grain stubble in the fall. In case the oats are lodged fall pasture furnishes a valuable source of feed. In PRODUCING MILK IN WESTERN WASHINGTON. 6 spring it is a common practice in this dairy section to turn the cows in the meadows for a short time, thereby obtaining a shorter but finer hay crop, which is a decided advantage when hay is inclined to grow tall and coarse. | The small quantity of bedding used was due to the fact that the winters were so mild that the cows were kept in the barn only during January, February, and March, while at least three of the herds received practically no bedding. The hours of labor expended per cow in summer and in winter did not differ materially. The time required in winter for feeding and for cleaning stables was used in summer for driving the cows to and from pasture; also in summer more time was necessary for milking on account of increased production. CREDIT FOR MANURE. On the average dairy farm the commercial value of manure de- pends upon the use to which it is put. The return in dollars depends upon the increase in the crops raised and in the amount received from the sale of these crops. These facts may reduce or increase the value of manure below or above the market price of the fertilizing constitu- ents contained in it. The farming land in many parts of western Washington is re- claimed swamp land and the soil is unusually fertile. Dairymen therefore derived very little benefit from the application of manure and did not place a high valuation on it. The credit for the manure, however, which was the same for summer and winter, was based on the market price of the fertilizing constituents contained in it. The prices per pound of the fertilizing constituents in the manure for the first year were as follows: Nitrogen, $0.25; commercial phos- phoric acid, $0.06; and potash, $0.068. The prices during the second year were $0.191 for nitrogen, $0.056 for phosphoric acid, and $0.068 for potash. Only that manure which was saved or could have been saved under ordinary farm conditions was credited to the cows. In order to de- termine the amount of manure saved, a monthly record was kept of the time the cows were actually in the stables. This made it possible to figure the weight of manure voided in the barns, for, according to the best authorities, a 1,000-pound cow will produce 13 tons of ma- nure in a year, or 64 tons for six months. The manure dropped on the pasture was not credited to the herds; if a credit had been given, an ofiset charge against the pasture for fertilizer would have been necessary. Many of the stables had holes in the gutters to permit the liquid to escape; therefore a deduction was made wherever necessary to cover this loss. Also a deduction of 25 per cent in the summer and 30 per cent in the winter, or rainy season, was made to cover the loss to the manure while in the yard exposed to the weather. 8 BULLETIN 919, U. S. DEPARTMENT OF AGRICULTURE. To determine the fertilizing constituents in the manure the feeds used throughout the winter were classified so that their average com- pesition could be obtained. This was done by referring to standard tables containing the analyses of the various classes of feeds. Since a cow in the process of digestion utilizes on the average only approximately 25 per cent of the nitrogen, 30 per cent of the phos- phorus, and 15 per cent of the potash, it is evident that 75 per cent of the nitrogen, 70 per cent of the phosphorus, and 85 per cent of the potash is available for fertilizers. By knowing the weights of the feeds and their average composition it was possible to determine the approximate amounts of the three fertilizing elements consumed. From these figures deductions were made for that utilized by the cows to obtain the total amounts of the fertilizing elements voided. In figuring the amount of fertilizing constituents saved the same factors were considered that determined the weight of manure credited to cows, namely, the time the cattle were out, making the fertilizer unreclaimable, the amount of liquid lost through holes in the gut- ters, and the loss in leaching while stored in the yards. A ton of average manure during the winter was estimated to have the following constituents: Pounds. INT ERO SOM ee 2h e ec Se ee eee 9.9 Commercial phosphoric sACiG saa ee eae ae 1 S-(6 3S) 6 a Naa MAO IRGC sap AM Ege Ne I 2 Co os 11.5 No credit was allowed for bedding, as the large acreage of oats and a superabundance of straw from the fertile soil makes the farm price of the straw less than the value of the fertilizing constituents 1n it. The farm price of the straw is little more than enough to pay for bringing the straw to the barn. It might be hauled directly from the stack to the field instead of the barn, thereby distributing the fer- -_tilizing elements on the soil at the same expense. TABLE 3.—Manure and fertilizing constituents credited to the herds during the two winters and the two summers. Winter. Summer. Item. Rosa SS an TG 1917-18 | 1919-20 | Average.| 1917-18 1 1919 Average. Motalimanureisaved= 22s osacess see tons..| 1,128.2 802.3 965.2 179.1 126.8 153.0 Manure per cow........-..------ ounds..| 4,200.0 | 3,200.0 | 3,800.0 600.0 400.0 600.0 Manure credited per 100 pounds if milk, : pounds....... sapieisisnemicsiscinecineeerieeinn nepaoadoad|ooonesGbac TM esbésobeac||Sadeocoscs 13 | Winter average. Summer average. Phos- Phos- Nitrogen.| phoric | Potash. | Nitrogen.) phoric | Potash. acid. acid. | ef a | | | Fertilizing constituents in manure, DOWNING = 355 Soccnasdosugsepodccossodenade 9, 474 4,003 11, 134 1,500 634 1,765 Credit) per COWeeaa- eee cee pounds... 18.2 Wet 21.3 2.9 1.2 3.4 1 Thesummer of 1917-18 included the months of September and October, 1917, and May, June, July, and August, 1918. PRODUCING MILK IN WESTERN WASHINGTON. 9 The low credit per cow for manure is due to the small quantity of manure saved and to the losses incurred in handling it. Since the cost of keeping a bull was charged against the cows under other costs, the bull manure was credited to the herds and included in the credit of 2.1 tons of manure per cow in 1917-18 and 1.6 tons per cow in 1919-20. CREDIT FOR CALVES. The seasonal variations in the production of calves show a small increase in the number of calves dropped in winter over the number dropped in summer, but this does not imply that winter dairying was emphasized. A study of the number of calves dropped per month shows that there were more calves born from January to May than during any other corresponding period, which indicates a tend- ency toward summer dairying. TABLE 4.—Total credit for calves produced, by years and by seasons. Credit by years. Credit by seasons. Item. = 1917-18 1919-20 Both winters. | Both summers. Number of calves..... NCE a a OS 514 502 574 442 hotalivaluerol calves: tsere a. ease ee: $3, 399. 89 $4, 821.11 $4, 495. 38 $3, 725. 62 Average value of calves.............-.- | $6. 61 $9. 60 $7. 83 $8. 43 CalvesiperiCOwecssces foc see cee cee 0.96 of 1 calf. | 0.98 of 1 calf. 1.1 calves. 0.84 of 1 calf. Credil Per COWes aces. coh aahee ote | 6.38 $9. 39 $8. 61 $7.08 Credit per 100 pounds of milk.......... 0.013 of 1 calf. | 0.012 of 1 calf. | 0.017 of i calf. | 0.009 of 1 calf. The average production of 0.96 of one calf per cow for the first year and 0.98 of one calf for the second year shows a very high average, which ordinarily can not: be expected. ‘Their increase in value was wholly due to a-rise in the market value of calves. The greater number of calves were sold for veal when very young. Each calf that was raised was given a value by the farmer, who took into consideration the individual and its breeding. As grade prices were given to the purebred cows, their calves were given a value which corresponded to a grade calf of similar quality. This was done because in these studies the breeding business was separated from the business of producing milk. REQUIREMENTS FOR KEEPING A BULL. There is a noticeable difference in both feed and labor require- ments for keeping a bull in summer and in winter. On 10 farms the bulls ran on pasture or were tethered out. This accounts for the low feed requirements, other than pasture, and for the low labor re- quirements for the summer season. The small quantity of bedding was due to a combination of reasons.” In many herds the bulls ran with the cows, and they were kept in the stable only at night during January, February, and March. A 12649°—20——2 10 BULLETIN 919, U. S. DEPARTMENT OF AGRICULTURE. number of the bulls received no bedding at all, and in one instance where the bull was kept separate his stall was bedded with the refuse hay from his manger. TABLE 5.—Requirements for keeping a bull, by seasons, based on averages obtained from the equivalent of 34.4 bulls. = Entire Item. Winter. |Summer. year. Feed: Purchased: concentrates = .