IlfDtlSTOIAL Ube Untwstrtal Series EDITED BY G. E. CONDRA THE WHEAT INDUSTRY THE MACMILLAN COMPANY NEW YORK • BOSTON • CHICAGO • DALLAS ATLANTA • SAN FRANCISCO MACMILLAN & CO., LIMITED LONDON • BOMBAY • CALCUTTA MELBOURNE THE MACMILLAN CO. OF CANADA, LTD. TORONTO THE WHEAT INDUSTRY FOR USE IN SCHOOLS BY N. A. BENGTSON, A.M. AND DONEE GRIFFITH, A.M. DEPARTMENT OF GEOGRAPHY AND CONSERVATION THE UNIVERSITY OF NEBRASKA THE MACMILLAN COMPANY 1920 All rights reserved COPYRIGHT, 1915, BY THE MACMILLAN COMPANY. Set up and electrotyped. Published October, 1915. Nortoool J. S. Gushing Co. — Berwick & Smith Co. Norwood, Mass., U.S.A. INTRODUCTION The Industrial Series^ to which this text belongs, is designed for the purpose of making use of industrial studies in education. That the features of industry should be employed more as a means in education is now recognized. The organization of such data for use in schools is a problem, however, of considerable magnitude. That the natural resources are of fundamental im- portance in shaping industrial development is generally understood. It is likewise known that the industries based on the resources have relations to the life and welfare of the people. Wheat is a resource of wide distribution and great importance in agriculture, manu- facture, and commerce. This book seeks to make it of more use in education. It is believed that industrial subjects of this kind are needed in the schools, because, first, they afford useful information, and second, they are in line with vocational training. Yet larger purposes lie in the fact that they stimulate interest, call for action and clear thinking, and thereby increase the efficiency of school work. Such industrial studies at this time are a part vi INTRODUCTION of the regular work of many schools. This text is designed for use in the upper grades of elementary schools. The authors of this volume, Professor N. A. Bengt- son and Miss Donee Griffith, have an intimate first- hand knowledge of the wheat industry, including all its processes of the farm, commercial movements, and manufacture. They have taught the subject in the elementary school, normal school, and university. The editor is indebted to Professor R. D. Scott and Miss Myrtle Keegan for assistance in the preparation of the manuscript for the publisher. G. E. CONDRA, Editor. PREFACE "The Wheat Industry " is written in response to a demand for a connected treatment of the activities of wheat production. The almost universal use of wheat as a food places it in a position of exceptional interest. Its importance is realized, therefore people desire to know the story of the processes leading to its produc- tion. Wheat is a product entering largely into the channels of trade, and so is of great commercial inter- est. The great countries of the world can be studied with advantage from the standpoint of wheat. Thus we emphasize two major lines of thought in this vol- ume--the processes of production, and the regional distribution of wheat. The method used in the treatment of this industry is based upon the experience of successful teachers of industrial geography. It calls for active work on the part of the students under the guidance of the teacher, and uses the processes and products of wheat as objects of thought. This affords opportunity for excursions, written reports, class discussions, and independent work on the part of the students. The teacher should not lecture to the class. She should guide the stu- Vll viii PREFACE dents in their efforts and lead them and stimulate them in doing individual work. Relation to School Subjects. — In most schools this text will be used as a reference reader. In others, it will have a definite place in the seventh or eighth grade, closely correlated with geography. This is in line with the course of study which selects one or two important industries for investigation each semester or term. The relation to the regular school subjects is definite. Geography. — First, the study requires the frequent use of geographies and atlases. In following the dis- cussions on wheat regions and the markets and com- mercial movement of wheat, a demand will arise for the reading of the geography of the leading wheat countries. This gives the student a new point of view and leads him to see the countries in their industrial and economic relations. By tracing the commodities through their trade routes the student gains a clear understanding of commerce. Agriculture. - - Since the production is under different conditions as to soil and climate, these in turn influ- ence both the processes and the production. Thus seeing the methods of wheat production in these coun- tries, the student becomes better acquainted with the life of the people and their institutions. This is real geography closely related to agriculture. Language. - • The study will call for reports from stu- dents. These should be made in good form, whether PREFACE ix oral or written. The opportunity for language work is practically unlimited. History. — The interest of many students is in history. Since wheat is a very old plant and its grain has been of use so long, there is in this the possibility of devel- oping a definite trend in industrial history. Domestic Science. - - Domestic science now implies more than the routine work of the kitchen. The teacher or housewife is interested in wheat because it enters into more food relations than any other cereal. Understanding the processes of milling adds to her intelligence and efficiency. She desires to know why certain kinds of wheat make better flour for baking purposes than other kinds. She also wishes to know how methods of bread making and the shapes and sizes of loaves differ in various countries. Thus it is seen that the story of wheat is closely related to a number of school subjects and that such correlation will add interest and value to all. Excursions. --Some may be content with reading about wheat without asking questions or making excursions to see the things described. By seeing wheat in the field, by watching the binder and thresher, by studying milling and other processes we, however, gain first-hand knowledge. In some schools trips are made for this purpose. It is difficult for some students to make excursions and it is even more difficult for teachers to find time to conduct them. Although it may often be difficult for students, and even more difficult for x PREFACE teachers, to find time for these field trips, they should, if possible, be made. The gain in power to observe closely and describe carefully more than repays for the time spent. It is hoped, however, that time can be found for field trips, that the students may be courte- ous to those who assist them, and that they will care- fully write up the observations. The ideal of every one should be to observe closely and to describe accu- rately. Of course all observations should be carefully written up, and it should be understood that excur- sions made with the teacher are for a definite purpose. They are school work in the field. Perhaps the best results from field observations will come from student trips which are made alone or in small groups. Many observations of this kind may be made while traveling at vacation time. Not all have the privilege of travel, yet those who do may see industrial things well worth the time and expense. A trip to a big wheat farm of the West, or to a large flour mill at Buffalo or Minneapolis, will be a pleasure when made for a purpose. Collecting Specimens.- The wheat plant in different stages of growth may be collected from the field by students or secured by writing to persons who live in wheat-growing regions. Some school supply houses sell these, as well as wheat products, for school use. A very good place to see illustrative materials is in commercial museums of cities. Some of the large milling companies send specimens of wheat and its PREFACE xi products to schools upon request. These show the grain, the flour, and each process in flour manufacture. It is better, however, for the class to collect such speci- mens while studying a mill and its operations. Products such as breakfast foods, crackers, etc., can be obtained from stores for the asking. Specimens secured for class study should be used freely. Those to be retained permanently by the school should be labeled and placed in cases. Questions and Exercises. - - At the end of each chapter is a set of questions and exercises. The questions serve to guide students in study and in class discussion. They may be answered orally or in writing. Persons reading the book for information and not making a careful study are not expected to answer the questions. The exercises are to be worked out or omitted as the teacher and class may decide. The authors have received much valuable assistance in the preparation of this text. The Editor of the series, Dr. G, E. Condra, has generously assisted in outlining the discussion and has freely contributed valuable suggestions. Miss Jeannette C. Nelson, De- partment of Geography, University of Nebraska, has assisted in gathering the data used in the text. Miss Minnie Gant of the Lincoln, Nebraska, city schools and Miss Mary Johnson of the Los Angeles, Cali- fornia, city schools, have given helpful criticism from the standpoint of grade work. The illustrations are largely from photographs taken xii PREFACE by the authors. Many others, however, have kindly assisted in furnishing views suitable for use. Special acknowledgments are due the following: Frank H. Shoemaker; R. A. Lindsay; Physiographic Labora- tory, Cornell University ; H.J. Young; E. L. Currier; Holt Manufacturing Company ; New York State Board of Agriculture ; Pennsylvania Railway; Norfolk and Western Railway; International Harvester Company; Washburn-Crosby Mills ; Loose- Wiles Biscuit Com- pany ; New Seattle Chamber of Commerce ; Canadian Pacific Railway; Winnipeg Grain Exchange; Pan- American Union (views on Argentina) ; Department of Agriculture, New South Wales, Australia (views on Australia). The authors are indebted to Mr. E. D. Kiddoo for the preparation of the index. N. A. BENGTSON. DONEE GRIFFITH. TABLE OF CONTENTS CHAPTER PAGE I. To THE READER i II. THE WHEAT PLANT 5 III. CULTIVATION AND GROWTH . . . .18 IV. ~~HARVE STING 43 V. THRESHING .... . 65 VI. LOCAL TRANSPORTATION AND STORAGE . . 84 VII. PRODUCTION ... 99 VIII. MARKETING .122 IX. MILLING . 144 X. THE USES OF WHEAT PRODUCTS . . . 167 XI. INDUSTRIAL REVIEW 190 XII. THE WHEAT COUNTRIES, — AUSTRALIA . 205 XIII. WHEAT IN ARGENTINA- 217 XIV. WHEAT IN THE UNITED STATES . . . 230 XV. WHEAT IN CANADA 269 XVI. WHEAT IN ASIA 287 XVII. WHEAT IN EUROPE 303 Xlll The Wheat Industry CHAPTER I TO THE READER THIS book is for students of the schools, but it may be of interest to others. It is an industrial story of wheat. Most people know that wheat is an important plant in several countries, and we have learned in geography that it is widely culti- vated. The grain is what is meant, however, and not the plant, when we use the term wheat in a general sense. The word story, as here used, does not have its usual meaning. Industry has to do with resources, labor, manufacture, and products. These are all included in the wheat industry. The whole story of wheat, involving everything done with it on the farm, during shipment to markets, in the mills, and in the factories, is included in this description. Our book starts with the processes in wheat rais- ing and follows the grain and its products through the mills and markets. This is the reason for calling it the industrial story of wheat. THE WHEAT INDUSTRY People generally know something about the wheat industry. Students in or near the country see such processes as plowing, seeding, harvesting, and threshing, and may be able to describe them. These persons, however, may not have a knowl- edge of how the grain is handled at the big markets FIG. i. — The wheat field in its country setting. nor how it is manufactured into flour at the mills. Those of us who live in the city may have seen large shipments of wheat at the elevators and mills. Some of us may have visited mills where wheat is made into flour, or bakeries where flour is made into bread, yet we may know very little of how wheat is grown. The agricultural processes are no better understood by the city child than are TO THE READER 3 the mills and markets by the country boy. So it is that city folk and country folk alike do not fully understand the whole story of the industry. We do not all realize that wheat is extensively raised in countries where methods of production are very different from ours. To some of us, FIG. 2. — City view showing elevators and railroads. plowing carries a picture of a great steel machine drawn by a traction engine ; to others the view of a riding plow pulled by three horses is called to mind. But many do not know that in parts of Asia large fields are still prepared by crude wooden plows pulled by oxen or camels. Threshing in the Pacific Northwest is done by huge machines which 4 THE WHEAT INDUSTRY both harvest and thresh the grain, whereas in some other countries the cradle and flail are still in use. The seasons of planting and harvesting are likewise different. Our harvest occurs during the time of year when Argentina has its winter. The people of Australia are cutting their wheat when we are sitting around the fires and telling stories of Santa Claus. These are illustrations which merely indicate the world-wide importance of wheat. To learn of the different methods of production practiced in other lands will lead us to a better appreciation of the life and problems of other peoples. Surely such a subject is of interest and value. Our story takes up the discussion in the natural order, - - from the seed to the finished products and their uses. The first part of the book deals in detail with the processes employed in wheat production. The latter part applies this discus- sion to the chief wheat raising countries of the world. Thus knowing the order in which the processes come in the industry, we can make our own outline of topics. QUESTIONS 1. What is an industry? 2. Suggest several reasons why an industrial study of wheat should be of interest to all. CHAPTER II THE WHEAT PLANT BOTANISTS tell us that wheat is a grass. Its development from a wild grass to that of the domesticated plant of to-day is fairly well known and forms an interesting study. From the stand- point of industry, however, we are more concerned with its present than its past. The wheat plant is one of our leading life resources, for it yields the world's greatest bread cereal. Let us become better acquainted with this plant before taking up the industry of which it forms the basis. The Parts of the Wheat Plant. - -The plant is all that grows from one seed, and its parts are the roots, stems, leaves, and heads. These work together in producing the grain. The young plant appears to be for the most part leaves and roots. The older plants have prominent stems or stalks supporting heads, called spikes. In these heads are formed the flowers and kernels. A brief description of these parts will serve to show what the wheat plant is like. Learning some of these things will prepare us to understand the processes 5 6 THE WHEAT INDUSTRY in cultivation, harvesting, and manufacture, which will be discussed in later chapters. The Roots. The roots are the underground part of the plant. As the wheat kernel germinates it sends out a root from its lower end ; this is soon followed by two others ; and these first three are called temporary roots , because they serve the plant for but a short time. After the stem has pushed above ground the per- manent roots de- velop. These grow in whorls from joints on the stem a little be- low the surface of the soil. They grow outward to varying distances from the stem, and then turn FIG. 3. — Wheat plants. Note roots, stalks, leave0., and spikes. Several stems may, because of tillering, grow from one seed. THE WHEAT PLANT 7 sharply downward. These roots are branching fibers which not only serve to hold the plant in position, but also to gather from the soil moisture and food materials which are later converted into plant and grain. Few of us realize how extensive is the root system of the wheat plant. Sometimes the roots penetrate to depths of 4 to 7 feet, and the roots of a single plant may, if laid end to end, measure more than 1500 feet. The Stems.- -The stems are, by some, called culms. They are short and not very noticeable in the young plant. As the plant becomes older and the root system well developed, the stems rapidly lengthen and become hollow, jointed tubes. The length of the stem differs with varieties, soils, climate, and seasons. Common wheat usually grows from three to four feet high. The color is green while the stem is growing but changes to yellowish at harvest time. As a rule each wheat seed produces several stems. This is a desirable quality, for it makes possible a large yield of grain for the amount of seed sown. The method of growth which produces so many stems is called tillering or stooling. Rich soil, abundant moisture, early seeding, and thin stands favor tillering. Sometimes fifty or more stems spring from a single seed. In most fields, however, the number is from four to eight. The stem is quite strong and rigid, and holds the 8 THE WHEAT INDUSTRY leaves and head in the air and sunshine. It also serves as a passageway to transfer food materials from the roots to other parts of the plant. The upper part of the stem remains green until late in the period of ripening and seems to do work similar to that of the leaves in manufacturing food for the grain. The Leaves. - -The leaves are long, slender blades growing from the stem. They are close together on young plants and become farther apart as the joints of the stem lengthen during growth. The leaves are small workshops as well as breathing machines, and do a very important work for the plant. They are filled with small canals through which solutions flow, and the surface has innu- merable pores which admit air. Moisture and food material are transferred from the roots to the leaves, and gases are taken directly from the air. Within the leaves, with the aid of sunlight, these food materials, gases, and moisture are combined and changed into food substances such as starch, sugar, and cellulose. The leaf products are carried to the heads of the plant and built into fruit or grain. With abundance of moisture and a rich soil these processes make rapid progress with the result that the plant acquires strong growth and produces a heavy yield. If moisture is lacking or the soil is weak, the work goes on more slowly or for a shorter period. The lower leaves soon be- THE WHEAT PLANT come weak and inactive or they may die. The early closing of several workshops weakens the plant and results in a lessened crop and inferior quality of grain. The Heads or Spikes. - These bear the fruit. The head or spike is composed of several parts. Furthermore, the heads of different kinds of wheat are unlike in form, length, size, and number of parts. They may be flattened, square, taper- ing, or club form. Some wheats have long awns or beards and in others the beards are of me- dium length, short, or nearly wanting. The appearance of the head is affected much by the position of the beards, whether parallel or spreading. Heads of beardless wheat ap- pear smooth and easy to han- dle. Figure 4 shows these types of heads. Note how they differ. The head is made up principally of spikelets (Fig. 5). These are attached to the upper part of the stem, and contain first the flowers and later the kernels. The kernels are inclosed in scale-like coverings called ' glumes," some of FIG. 4. - - Bearded and beardless wheat. 10 THE WHEAT INDUSTRY which bear the beards. If there is an opportu- nity, we should observe heads of wheat, and count the spikelets, noting whether they are open, compact, or crowded in the head. Opening the spikelets, we should count the number of kernels FIG. 5. — The upper end of a sphere (at the left) showing spikelets, glumes, beards, and kernels. in each and see whether they are held in position firmly or loosely. Most wheats have two or three kernels in each spikelet. The Grain. - The most useful product of the head is the grain. Do we know what a kernel or grain of wheat is like ? Many people cannot tell it from rye or barley and some cannot tell it from corn. THE WHEAT PLANT ii -2. Kernels of grain secured from the farm, elevator, or the mill will show the following : the oval form, the furrow or suture on the inner side, and the germ or embryo at the lower end (Fig. 6). By cutting the kernels we can learn of their hardness. Some varieties are much harder than others, and so wheat is classified as hard or soft on the mar- kets. Imperfect ker- nels are soft, light, and chaffy. Grain dealers call them unsound. The natural colors of the grain are whitish, yellowish, reddish, or darker, depending on the variety and climate. The natural color is modified by rains and other weather conditions at harvest time. The Parts of the Kernel. - The wheat kernel has three principal parts, the coatings, the embryo, and the starchy interior called the endosperm. We shall not fully describe these parts. Such a study belongs to a department of agriculture called agronomy. Our chief interest is in the FIG. 6. — The wheat grain: /, cheek; 2, suture ; 3, brush ; 4, embryo. 12 THE WHEAT INDUSTRY Aleurone Layer Seed Coats Pericarp quality and use of the grain. What we have studied about the physiology of foods may help us to understand the meaning of such terms as cellulose, starch, sugar, fats and oils, and ash. All of these mate- rials are in thewheat grain. The kernel has several layers in its outer portion. The outer ones are com- posed principally of cellulose. They produce the bran in flour mak- ing. One of these layers contains considerable coloring matter. The bran layers make up about five per cent of the weight of the entire kernel. Starch Cells ^^^je^> Germ FIG. 7. — Diagram showing structure of wheat —Pericarp or Outer Seed Coat •--Inner Seed Coats •"Aleurone Layer ••-Starch Cells FIG. 8. — Highly magnified section of a portion of wheat grain. Just inside the bran, between it and the endo- sperm, is the cereal or aleurone layer of large gluten cells. This division makes three to four per cent of the weight of the grain. THE WHEAT PLANT 13 The starchy interior is eighty per cent or more of the weight of the kernel. Viewed under the microscope, it is shown to contain cells filled with starch grains. The cell walls are cellulose. Be- sides starch, which is the principal material in the cells of the endosperm, are protein, some oils, and a little sugar. The term gluten, so often used, is not a single substance. It includes two or more kinds of the protein. The gluten is important in wheat since it gives baking qualities to flour. Germ. - The germ is a miniature plant ready to grow when it is planted. It is very appropri- ately called the embryo. This part of the seed is connected with the endosperm, from which it draws food supplies during germination. When man uses the grain for food he changes all this provision of nature. The food materials in the embryo are principally fats or oils, although there is also protein, sugar, and starch. By weight, ten per cent or more of the wheat grain is water, though the amount varies greatly. There is also some ash in each part of the grain. The Kinds of Wheat. - The various kinds of wheat represent to some extent the natural in- fluences of the countries in which they have grown so long. Yet they have been greatly modified by man during recent years. The State Agricultural Colleges and Experiment Stations have by careful THE WHEAT INDUSTRY uT J4 1> I *J £«"' w.*i- G g, -l» II u J3 D ^ •» • -^ Is O MlP-l ^ C „ e 'C cj , 'W^.-1 ^•sl 'r? 5 ca oi 0) 0) -C -C ^ * «.s o C 11 6f o it THE WHEAT PLANT 15 selection, breeding, and cultivation developed desired qualities in many varieties. Scientists of our country have explored practically all wheat- growing regions of the world and collected seed for experimental work in the United States. In this way wheat has been carried from country to country and new varieties have been developed. We now have wheats better suited to the soil, climate, and seasons of the many regions. The grain has also been changed as to its food values, making it better suited for specific purposes. The wheat we see is fully domesticated. It could not survive if left alone. The old and unimproved varieties are of little value. The Types of Wheat. - The following outline shows the eight divisions to which the 1000 and more varieties of cultivated wheat belong. They are called types (Fig. 9). 1. Einkorn is a very old type with one kernel in each spikelet. It has little importance. 2. Spelt is a dry land wheat cultivated mostly in Europe and used principally for stock feed. 3. Emmer has a compact, flat head bearing hard, reddish grain. It is a dry land wheat extensively grown in Russia. It is produced in the United States, where it is wrongly called spelt. 4. Club Wheat, so named because of its form, has a com- pact spike. Its short, stiff straw holds the grain remarkably well, making it resistant to lodging. The glumes likewise are stiff, do not open easily even when ripe, and thus tend i6 THE WHEAT INDUSTRY to keep the spikes from scattering and spilling the grain. This wheat is well suited for cultivation in the Rocky Mountain and Pacific Coast states where the grain is often allowed to stand for weeks after it is ripe before harvesting. The type is grown princi- pally in Chile, Turkestan, Abyssinia, and in the west- ern part of the United States. 5. Poulard Wheat is drought and heat resistant. It is related to the durum varieties. It is raised for experimental purposes only in the United States, but has importance as a crop in Europe and Africa. 6. Durum or Macaroni Wheat, is adapted to regions of low rainfall. It is tall and vigorous with wide leaves, short, compact heads, and long beards. The large kernels are rich in gluten content. This wheat is used extensively in the manufac- FIG. io. — Einkom, close view. This ture of macaroni. It is is considered the most primitive of the erown widelv in various wheats. ° J . foreign countries and has importance in the Great Plains Region of the United States and Canada. 7. Polish Wheat is known also by the names Giant Rye and Jerusalem Wheat. The grain is not very productive. It is rich in gluten and low in starch. The type is grown THE WHEAT PLANT 17 principally in southern Europe and used in the manufacture of macaroni. 8. Common Wheat is the type of greatest commercial importance. It is grown in most wheat regions of the world. It ranks first because flour made from it is in greatest demand for bread making. The number of varieties is very great. In some places they are merely classed as soft, medium, and hard. They are also known as spring and winter wheat. A fuller description of the kinds of wheat is made in connection with the discussion of the wheat-growing countries. QUESTIONS AND EXERCISES 1. What is a plant ? 2. Plant some wheat in a garden plot. If it is the winter season, plant a few kernels in a shallow box which may be kept in a window. Determine the length of time elapsing before the leaves appear. Study the plant as to root system, arrangement of leaves, and rate of growth. 3. (a) Why may leaves well be called workshops of the plant ? (b) What are the functions of the stem ? 4. What part of the wheat kernel is of greatest impor- tance for flour ? 5. Through what agencies is the question of what wheats are best adapted to certain regions being determined ? 6. Suggest a reason why Emkorn is so named. 7. Where is Club Wheat important ? What are its advantages ? 8. Where is Durum Wheat extensively grown ? Why ? 9. Why is Common Wheat of greatest importance from the standpoint of industry ? CHAPTER III CULTIVATION AND GROWTH THE most ancient history of which we have any knowledge makes mention of wheat as a promi- nent food material. We know from this that it was one of the first grains to be cultivated. No one knows when it first became a domestic plant. Probably wild wheat found favor with prehistoric peoples because of its large kernels and agreeable taste. They may have thought of assisting the growth of the plant by crudely preparing the soil and scattering seeds and by keeping out other plants. In some such manner cultivation and domestication came about centuries ago. Since that time wheat has become so dependent on man for its very existence that if left uncared for, it could not survive. In its contest with other grasses and weeds, wheat would be crowded out and probably in a few years would almost com- pletely disappear. But wheat is such a desirable article of human food that man helps it in its struggle with its rivals. The care given for the sake of promoting growth and insuring yield is 18 CULTIVATION AND GROWTH 19 known as cultivation, and plants so grown are called the cultivated or domestic plants. The Cultivation of Wheat. - - Cultivation of wheat consists essentially of three processes, - preparation of the seed bed, seed selection, and planting. The crop is grown in many countries under diverse conditions of soil, climate, and even of people. It is interesting, therefore, to study the processes involved in wheat raising in our country and to compare our methods with those of foreign lands. Plowing the Soil. - The first work in the prep- aration of the seed bed is to loosen the upper por- tion of the soil, usually to depths of from three to eight inches. The tool for this work varies from the crooked stick used by some of the savages or semicivilized peoples to that of the large tractor plows used on the Great Plains. A long-bladed hoe is still in use among isolated mountaineers in Switzerland, northwest Spain, and parts of Nor- way. Even in fairly important wheat sections of Egypt, Asia Minor, and the Balkan States, some very crude plows are used. One-handled wooden plows with only a steel point are common in those districts. These plows are drawn by cattle, don- keys, or camels which work singly or in pairs and sometimes in peculiar combinations. For instance it is not an uncommon sight to see a farmer plow- THE WHEAT INDUSTRY ing with a team consisting of a cow and a camel or a cow and a donkey. In the United States such teams would undoubtedly attract consider- able attention. The small steel walking plow with wooden Countsy of International H FIG. ii. — Plowing in Egypt with cows and camel. Wooden plow. handles is common in our own country only in regions of small fields. The use of this plow in wheat growing is confined almost entirely to the Eastern states. It cuts a furrow from twelve to sixteen inches wide and is usually drawn by two or three horses, the latter number always being used with the larger sized plow. But very little CULTIVATION AND GROWTH 21 wheat is grown In the United States for which the plowing is done by only one horse. This method is used only on small tracts in very hilly districts. The single furrow riding plow predominates in the mixed farming portions of the Central states. There wheat is important, but is not the only FIG. 12. — Plowing with the common two-bottom gang plow. Each cutting lay makes a twelve-inch furrow. profitable crop. It has keen competitors in corn, oats, clover, and alfalfa. Land is high priced. For these various reasons fields are moderate in size, ranging usually from twenty to sixty acres each. Hence the riding plow, locally called the ''sulky," seems to be best adapted to the farming conditions. It cuts a sixteen-inch furrow, runs on three wheels, and is pulled by three or four 22 THE WHEAT INDUSTRY 3S?*i -: o 3 2 Si rt & _o "S. CULTIVATION AND GROWTH 23 horses. The driver rides, his chief work being to guide the horses and to so regulate the machine that it will plow at required depth. This is done by means of a lever within easy reach of the driver. In addition to the lever there is also a foot lift by means of which the plow may be raised entirely out of the ground. The foot lift is convenient in turning at the end of the field because then both hands are busy with the lines, guiding the horses. Three or four acres is con- sidered a fair day's work with this outfit. Where large wheat fields prevail, as on the High Plains from Texas to Canada and in some parts of California, Oregon, and Washington, gang plows are used extensively. From two to sixteen plows are built on one frame, the whole being referred to as a two-bottom or sixteen-bottom plow. The two, three, or four bottom plows are usually drawn by horses or mules, while, with the larger sizes, either steam, gasoline, or kerosene tractors are used. In the corn belt from Ohio to Nebraska, where wheat is an important crop, the two-bottom gang plow is quite common. It is pulled by five or six horses, driven by one man, who considers five or six acres a good day's work. In the High Plains country west of this region ten to sixteen bottom plows drawn by great tractors are a common sight. There, over large areas, the wiry, panting cowboy's pony has been supplanted 24 THE WHEAT INDUSTRY by the ponderous, puffing, iron horse. The large gang plows also predominate in the great unirri- gated wheat districts of California, Oregon, Wash- ington, and Idaho. Wherever irrigation is prac- ticed the fields are smaller and so large plows have not generally proved economical. The type of plow used varies somewhat with the soil. It generally consists of a cutting edge termed a lay or share and a moldboard. The work is done by cutting under and turning over the soil to whatever depth is desired, ordinarily from four to eight inches. The moldboard type of plow is used in regions of clay or sandy clay soils and of fairly heavy rainfall. In regions where the soil is more sandy and quite dry at plowing time, another type called the disc plow is extensively used. The disc plow cuts downward with a rolling motion, pushes the soil to the side, and partly turns it (Fig. 14). This machine has the advan- tage of doing its work somewhat more easily than the common moldboard plow but is not as well adapted to all conditions. Its most extensive use in the United States is in California and the states of the Northwest, though it is used to some extent in the Central states. The Time of Plowing. - - Autumn is the time when the greater part of the plowing for wheat is done. In winter wheat districts, this is of course CULTIVATION AND GROWTH 25 necessary, and the plowman is impatient to have the field cleared of the previous crop so that he may do his work early. Careful studies seem to show that early plowing is favorable to the best yield for the succeeding year. It conserves mois- ture and provides a better packed seed bed. FIG. 14. — The disc plow. Instead of moldboards and lays, large discs are used to cut and turn the soil. Some farmers prefer this kind. In spring wheat districts, the ground is usually plowed in the fall because the wheat needs to be sown as early in the spring as possible. This is particularly true where the growing season is short as in Minnesota or the Dakotas. There the seeding is done as soon as the ground is free from frost. The soil is well ventilated by the 26 THE WHEAT INDUSTRY plowing and then settles during the winter so that a compact bed is provided for spring seeding. There are some places of longer growing season and heavier soil, where spring plowing is in high favor. The Preparation of the Seed Bed without Plowing. - In the corn belt region some farmers sow spring wheat in old corn fields without using the plow at all. In such cases the soil is stirred by means of a cultivator or disc harrow. Generally where this is practiced a quick rotation of crops is desired and spring wheat is thought to pay better than oats. Winter wheat is raised in some localities with- out the use of the plow. In the corn belt the wheat is sometimes planted by a five-hoe drill between the corn rows. There is no special preparation other than that furnished by the drill. The ground has been prepared by the cultivation of the corn. This is possible only where the fields are free from weeds, where the stalks have not been blown down to any great extent, and where the soil is quite mellow. It is not a method in universal use nor one that can be depended upon in a given locality. In some instances the corn is cut and shocked as fodder and the wheat sown in the vacated field without special preparation. Where the ground is weedy or the soil not loose enough for a seed bed, the CULTIVATION AND GROWTH 27 field is stirred with a shovel cultivator and tooth harrow or with a disc harrow. The practice of sowing winter wheat in corn fields is, however, limited. Generally the yield is not so good as on plowed ground. Its advantage lies in furnishing a quick change from corn to wheat, both profitable crops, without using the usual connecting link, FIG. 15. — Harrowing, the final process in preparing the soil for sowing. In many cases, the driver walks behind the harrow instead of riding upon it as shown here. oats, which, in many instances, has not proved to be profitable. Another plowless method of seed-bed prepa- ration is employed quite extensively in the High Plains region where wheat is grown on the same ground several years in succession. Instead of plowing, the soil is merely stirred with the disc harrow. Usually the field is double harrowed, 28 THE WHEAT INDUSTRY the second time at right angles to the first. Gen- erally speaking, this method is used only where the soil is light and the rainfall scant. As a rule even in such regions the land is plowed every other year. Harrowing the Soil. - - After plowing, the land is smoothed down, the clods pulverized, and the FIG. 16. — Harrowing the ground before drilling the wheat. This harrow, drawn by five horses, takes a strip twenty feet wide. soil packed to some extent. This is accomplished by harrowing. The harrow is commonly of the toothed type ; that is, iron spikes set in pipes or bars (Fig. 16). The size of the harrow varies from the small one-section four-foot width, drawn by one horse, to the four-section twenty-foot width, pulled by five horses. With the larger outfit one man and a team can cover 60 acres in a CULTIVATION AND GROWTH 29 day and, with the smaller, five acres is a good day's work. Usually in the wheat belts of our country the harrow used is the three-section 18- foot width, drawn by four horses. Ofttimes a two- wheeled cart is attached to the rear of the harrow or a seat is arranged on top to furnish riding FIG. 17. — Discing the plowed ground. This cuts and crushes the clods, and assists in preparing a good seed bed. accommodations for the driver. Sometimes an extra horse is used on which the driver rides. More often, however, the harrowing is done by boys who walk behind the machine. This method is widely employed where the small one-horse or two-horse harrows are used. In the corn belt area of the wheat section, THE WHEAT INDUSTRY where several weeks intervene between plowing and seeding, heavy rains and luxuriant weed growth necessitate more vigorous stirring of the top soil. This calls for the use of the disc harrow prior to that of the tooth harrow. Where this is the case the harrowing is usually delayed until about seeding time. This is in contrast to the FIG. 18. — A field ready to be seeded to wheat. Note the smooth seed bed. method followed in the drier districts, where harrowing follows soon after plowing, often the same day. In some cases it is even accomplished by a small harrow attached to the plow. In this way clods are immediately crushed and a loose surface mulch provided which assists in retaining moisture. This is a great advantage where rain- fall is likely to be deficient. It is, however, a CULTIVATION AND GROWTH 31 disadvantage where heavy rains occur, for in such case a smooth crusted surface results which is difficult to pulverize and prepare into a suitable seed bed. Thus we see how closely man's activ- ities even in this small detail are related to climatic conditions. Methods of Seeding. — Two processes are in- volved in planting the grain : sowing and covering. These processes may or may not be performed by the same machine. Where seed is scattered rather evenly over the ground, the process is known as broadcasting; where the seed is sown in rows the method is termed drilling. In most places where wheat is grown only in small tracts, the seed is sown by hand. The sower usually holds a bag of seed on his left arm and scatters the grain with his right hand (Fig. 19). Sometimes he carries the seed in a trough- like box hung from his shoulders, leaving both hands free to use in scattering the seed. Sowing, then, consists in ' casting abroad," which has given rise to the term broadcast. Considerable skill is necessary to scatter the seed evenly, and the worker presents a pleasing sight as he ad- vances with measured tread and rhythmic swing. This scene furnished the inspiration for Millet's famous painting, The Sower. Wherever wheat is grown on a larger scale, machine seeding is employed. The broadcast 32 THE WHEAT INDUSTRY methods may be in this case done by machinery. Small hand machines like those used in sowing grass seed or machines fastened to wagons and driven by power transmitted from the turning wheels are often employed. This latter type is known as the end-gate seeder and was formerly used extensively for sowing spring wheat in old FIG. 19. — Sowing by hand. A method now used only for small fields or where primitive agricultural methods are still employed. corn fields. The common broadcast seeder, a separate machine drawn by horse power, consists of a hopper connected with a series of scattering devices which spread the seed evenly over the ground. Such a machine is of light draft and is made in various widths from eight to twenty-four feet. CULTIVATION AND GROWTH 33 Wherever broadcast sowing is practiced, some method of covering must be employed. In plowed ground this is done with the common harrow. For corn fields or for firmly packed soil, the shovel cultivator or disc harrow is employed. This is FIG. 20. — Sowing wheat with a press drill. Some press drills are so made that the weight of the machine is carried on the rear wheels, hence no side wheels are necessary. followed by the common tooth harrow for leveling the land. Drilling is more general than broadcast sowing in the great wheat districts of the United States. Wheat drills are of three general types : Hoe drills, shoe or runner drills, and disc drills. The 34 THE WHEAT INDUSTRY hoe drill consists of a series of small shovels which open the ground to permit a stream of wheat to be introduced just back of them so that the soil settles back in place covering the seed. This form of drill is well adapted to heavy soils which are naturally inclined to pack closely. For more friable soils the furrow is usually opened by means of a runner or disc, either single or double. The seed is introduced just behind the furrow opener and the furrow is closed by a wheel which follows and compacts the soil. The pressure is applied either by a spring on the wheel or is caused by the weight of the machine resting on the rear wheels (Fig. 20). These machines are known as press drills and are extensively used in the districts of sandy or friable soils. They have proved of great value in furnishing carefully pre- pared, compacted seed beds for a large part of the great wheat-producing area of the West. They seem to be the kind best adapted to the soils in which wheat thrives best. Time of Sowing. - The best time for sowing wheat varies with so many factors that it is difficult to state any general rule. For winter wheat districts, early seeding prevails in the northern parts ; late, in the southern. The sow- ing must be early enough to give time for a fairly sturdy growth, otherwise the wheat is unable to withstand winter hardships. There is also a dan- CULTIVATION AND GROWTH 35 ger of too early seeding in that the growth becomes so rank that it lessens the powers of resistance, and, in many cases, exposes the wheat to the ravages of the Hessian fly. Inasmuch as the proper growth is the thing desired, it is readily seen that the factors which promote growth also make late seeding possible. Hence later sowing Courtesy International Harvester Co. FIG. 21. — A large size modern drill. can be more profitably practiced in fertile soils than in soils less fertile ; in carefully prepared ground than where poor seed bed is provided ; and where moisture is ample than where it is somewhat scarce. For the wheat belt in the neighborhood of latitude 40° north and from alti- tudes of 500 to 1000 feet, the most favorable time for sowing is from September 10 to 20. 36 THE WHEAT INDUSTRY North of that the sowing time is earlier ; to the south it is later, even as late as November in some cases. In general where spring wheat is raised, it is best to sow it as early as possible. Seeding time then necessarily comes later to the northward. March sowing is not uncommon in Nebraska and Iowa, and in some of the Canadian provinces sowing is not finished before May 25. Though these dates apply to our own country, we shall later learn that seeding is going on somewhere during every month of the year. Cultivation after Sowing. - - Usually no culti- vation is necessary. Man contributes his influ- ence in preparing the seed bed and in planting. Once placed on a secure footing, wheat is able to overcome plant competitors and weeding is un- necessary. In that respect it is stronger than corn, for it covers the ground early in its life history. Harrowing winter wheat in the spring is sometimes tried, but the advantage of such work is problematical. Where the upper soil has formed a hard crust, harrowing may prove benefi- cial because it loosens the soil and conserves mois- ture. Generally speaking, the injury to a large number of wheat plants must be considered care- fully when we judge the value of such work. Where the soil is very loose, rolling winter wheat in the spring has been found profitable. Pastur- CULTIVATION AND GROWTH 37 ing winter wheat in very early spring is also claimed to help compact the soil without injuring the wheat plant. This practice must be carefully watched, however, so that it is not permitted when the ground is too soft or that it may not be continued too late in the spring. As a general rule wheat receives no further labor after seeding until time of harvest. The Growth of Wheat. - Though wheat is not cultivated after planting as is corn, still it receives much attention. In the autumn the farmer watches its growth with interest. The wheat comes up in a week or ten days after seed- ing if the weather and soil conditions are favorable. Winter wheat grows to be a small grassy plant before the ground freezes ; and the fields viewed from a distance appear green. If the fall growth is good, an extensive root system is developed and the plant will likely survive the winter. The greatest danger lies in a very dry autumn, which prevents the proper growth, or in the presence of the Hessian fly. This latter is a small insect which attacks the wheat plant near the base, caus- ing the leaves and stem to turn yellow and die. While it works some damage in the autumn, a more serious menace lies in the fact that the mature insects are developed at this time. When these insects infest the wheat field, there is grave danger of their becoming so numerous the next 38 THE WHEAT INDUSTRY spring that they will ruin the crop (see Figs. 60 and 61). Some farmers sow a " catch crop," a strip of early sowing around the field. When this strip has become infested with the fly, the ground is plowed, and in this way the insect is killed. The main field, sowed later, is thus in a measure protected. The wheat plant remains green late into the winter. Before spring, however, the older leaves have turned brown and sometimes in late winter the field may show practically no evidence of life. Then the farmer is anxious. He fears that his wheat has been winter killed. He probably ex- presses his fears to others. Reporters hear the rumors and express the same feelings through their papers. Soon the price of wheat rises on the market as a result of these ' bear : stories. In a short time spring opens. The weather turns warmer, the snows melt, and the rains come. Then with a rapidity almost startling the brown field changes to green. The farmer watches for even coloring, for he wants no bare spots in the field. Sometimes because of insufficient rainfall or drifting snow, parts of the field will come through the winter better than others. But with favorable conditions the even stand which results brings joy to the farmer's heart. The winter crisis has passed. The spring growth is well started. If spring wheat is sown, it soon CULTIVATION AND GROWTH 39 comes up and henceforth passes through the same stages and meets the same dangers as does the winter wheat. In the spring the farmer wishes for plenty of rain, for this is the growing season. He realizes that several dangers are still to be passed before his crop can be considered safe. Drought and hailstorms are feared. Where irri- gation is practiced the water is applied freely, and the farmer feels that he has overcome the greatest obstacle to success in that region. But, since irrigation is more costly than is natural rainfall, the expense of production is higher. But with favorable weather and moisture either by rain or by irrigation, good growth is assured. The field looks like a well-grassed meadow. The stems are growing rapidly, the wheat is soon ready to 'head out.' This is a critical period, for a year's crop is at stake. Do you wonder that, if it is becoming dry, the farmer looks anxiously for the rain clouds to appear ? He fears the hot winds which may come and literally dry up his wheat in the field. When clouds do appear he watches them intently. Even then the danger is not past. In many sections hailstorms or severe winds may come which will ruin a crop in less than an hour. The farmer visits his field frequently at this time for now it is that the Hessian fly may reappear. He looks in the field for broken straws which indicate the pres- 40 THE WHEAT INDUSTRY ence of this pest. He examines many stalks at the places where the leaves join the stem. This is the favorite position for the fly to get its nour- ishment from the wheat plant when it is approach- ing the flaxseed stage. If the season is dry, the chinch bug is also to be feared. The losses caused by the chinch bug to the wheat grow- ers of the Mississippi valley have in some years amounted to many millions of dollars. Fortunately fairly effective methods of fighting these pests have been discovered and farmers do not now feel as helpless as they formerly did. These problems and difficulties must be mastered by the wheat growers if they are to succeed. Thus we can readily see that wheat farmers must be thinkers, men of brains as well as men of brawn. But the season advances. The dangers are passed one after another. Rainfall has been sufficient. The wheat heads out, passes through its blossoming period unnoticed, for it is a self fertilizing plant, and finally forms the seeds, the grain, in the heads. When they first reach a fairly good size they are plump and soft and are filled with a milky fluid. Then they become solid, though not hard. The plant loses its green coloring and the field changes slowly to lighter hues. At last comes the golden yellow which marks readiness for harvest. The period of growth is ended and the period of reaping is at hand. The CULTIVATION AND GROWTH 41 appearance of the field now is difficult to picture in words. The color is rich golden, and the gentle winds sway the stems into billows which resemble those of the sea. No more inspiring scene can be found than that offered by the wheat fields at FIG. 22. — Alongside a wheat field. It is nearly ready for harvest. time. For miles and miles, they undu- over hills and valleys or stretch out like a harvest late blanket over the level plains. The farmers are happy, but they are not alone in their happiness. Business in general quickens 42 THE WHEAT INDUSTRY with the touch of prosperity offered by the assured wheat crop. QUESTIONS AND EXERCISES 1. Why do we speak of wheat as a domestic plant? 2. Of what does cultivation of wheat consist ? Explain how this is of assistance to the plant. 3. What is the purpose of plowing? 4. Suggest reasons why the moldboard plow is more generally used than the disc plow. Which is the more widely used in your locality ? Why ? 5. How may the preparation of the seed bed be accom- plished without plowing ? 6. What is the purpose of harrowing ? 7. Under what conditions is it wise to harrow immedi- ately after plowing ? 8. What methods of wheat sowing are in general use in your vicinity ? 9. How does the amount of cultivation given wheat compare with that given corn ? Suggest reasons for this difference. 10. What are the enemies and dangers encountered by wheat before it is ready for harvest ? 11. Write a brief story of the cultivation and growth of wheat in your home region. Let your story include methods of plowing, harrowing, sowing, and kinds of wheat raised. CHAPTER IV HARFESTING The Methods of Harvesting. - The harvest consists of cutting the wheat as it stands in the field and bringing it together as bundles, shocks, or stacks. This still requires both hand and machine work, although the amount of hand work has been very greatly reduced by the use of modern machinery. There has been a gradual development in the methods of harvesting until at present it involves the use of the most complex agricultural implements made. Primitive meth- ods, however, are still followed in some places. Because of this fact, the following machines are all now used in the harvest of the world's wheat crop : sickle, cradle, reaper, binder, header, and harvester-thresher or " combine." The Sickle and the Cradle. - The sickle is used in the small fields of parts of Palestine, northern Spain, Norway, on some of the small islands bor- dering Great Britain, and in other isolated dis- tricts. It consists of a curved knife fastened to a short handle and resembles the small sickles used 43 44 THE WHEAT INDUSTRY in trimming corners of lawns. The laborer usually grasps a handful of the wheat in his left hand and cuts it with the sickle held in his right. The cut wheat is then laid in well arranged bunches to be bound later, usually by women or children. This method is slow and difficult and is now employed Courtesy International Harvester Co. FIG. 23. — Harvesting wheat with a sickle. only in very remote places. The cradle, an imple- ment somewhat less primitive, is used in cutting the wheat of larger fields in the same regions where the sickle is in use, and also in some of the more hilly sections of our own country. It re- sembles a scythe but has arms above the cutting HARVESTING 45 edge to assist in keeping the grain well arranged. Much skill is necessary in handling a cradle so that the swath may be even and that the grain may be left in bunches which can easily be bound into bundles. Two or three acres makes a hard FIG. 24. — Harvesting wheat with a cradle. day's work for one man. The most skillful cradler is the harvest hero in communities where the wheat cradle rules. The work of binding the grain is often done by young boys or women. The bunches are gathered and arranged into 46 THE WHEAT INDUSTRY bundles of a size convenient for handling. The worker then takes a handful of the straw, and, by a double turn movement, twists the heads together and locks them. This movement forms a straw band nearly twice as long as a single wheat plant. This band is passed around the bunch of grain and drawn tight. The ends are then twisted together and fastened by pushing them under the band. The wheat bundle thus formed is called a sheaf. These sheaves are then set in groups called shocks and are left standing in order to be- come thoroughly dry. Skillful binders can make beautiful sheaves. FIG. 25. — A hand-bound wheat sheaf. Binding grain by hand is be- The term Self-binder coming a lost art in the wheat regions. , . , later became applied to machines which did this work. Still later the term became shortened to the binder as we have it now. Generally the only hand binding done in our country is that of the occasional bundle which the binder misses. For this reason in the larger wheat sections the hand-bound sheaves are not always perfect (Fig. 25). Modern Machines. - - Both the sickle and the cradle have been displaced in all but the smaller HARVESTING 47 places by the larger harvesting machinery. The machines used where wheat is produced in com- mercial quantities are the reaper, self-binder, header, and the combined harvester-thresher. These have several essential things in common. In each, the cutting device consists of a number of triangular sections, two sides of which are ground to knife edge and serrated. These are then fastened to a bar in the manner of saw teeth. This whole device is known as the grain sickle. This sickle moves rapidly back and forth through stationary guards as the machine is drawn through the field, and the grain is held against the sickle by a reel or set of rakes. As it is cut the grain falls upon the platform with straw parallel. The power for this work is derived from the turning of a large wheel, known as the master wheel, on which the greater paft of the weight of the machine rests. The sickle can be raised or lowered while in motion by a lever so placed as to be within easy reach of the driver. The swath to be cut is separated from the remainder of the field by a grain point so that no grain is run down or broken. The above outlined essentials are common to all grain-harvesting machines. Marked differ- ences are found, however, in working out the details of their operation. The Reaper. - This term is used to define a 48 THE WHEAT INDUSTRY harvesting machine which cuts the grain, gathers it into loose bunches which can be dropped in cross rows called windrows. In some cases these bunches are bound by hand, in others they are stacked without binding. The machine is quite light, cuts a swath about four and a half feet wide, FIG. 26. — Harvesting wheat with a reaper. and is pulled by two or three horses. The size of the machine and its light weight make it well adapted to fields of small size, of irregular shape, or of steep slope. Hence the use of the reaper as a wheat-harvesting machine is limited in this country to the hilly lands of the Eastern states. In the wheat harvest of the central plains or the HARVESTING 49 Western states, where the fields are large and the topography gentle, very few reapers are in use. The Binder. - - By far the greater part of all small grain, including wheat, is harvested by the self-binder. The grain is held against the cutter bar by means of a reel whose motion deposits the cut grain on the platform canvas by which it is conveyed to the elevator. The elevator, consist- ing of two endless canvases, one above the other, carries the grain between them and deposits it on the opposite side of the master wheel, where it is caught by steel-arm packers, made into a trim bundle, and bound with twine. The twine used is a coarse twisted cord made from the fiber of hemp, flax, or sisal. The hemp twine is more extensively used than that made from any other material. The cost of the twine is from ten to twelve cents per pound and it takes about one pound of twine for each ten bushels yield although this varies with seasons. The binding apparatus operates as soon as released by the pressure of the bundle against a trip. Hence the size of the bundle may be regulated by increas- ing or decreasing the amount of pressure required to trip the binder. The knotter is one of the most ingenious devices imaginable. It makes a knot which is very difficult to untie. As soon as the bundle is tied, a knife cuts the twine, the bundle is thrown out by a couple of iron arms known as THE WHEAT INDUSTRY am '.at FIG. 27. — Harvesting wheat with a binder (front view). FIG. 28. — Harvesting wheat with a binder (rear view) . HARVESTING kickers and is deposited on a bundle carrier fastened low at the side of the machine. The carrier can hold four or five bundles and is oper- ated by the driver, who with his foot handles it so as to dump the bundles into rows for conven- ience in shocking. Binders are made in different sizes, usually cutting swaths six, seven, or eight feet wide. The smaller machines are drawn by three horses, the larger ones by four or five. In some cases a gasoline engine which does the work of operating the ma- chinery is attached at the rear part of the binder. In this case the horses merely pull the machine over the field. This is especially advantageous when the ground is so soft that it is difficult for the drive wheel to secure footing. The driver occupies a seat well back on the machine where he can watch all the working parts, and at the same time keep the horses moving at a uniform gait. After the grain is cut and bound, it is shocked. This is usually done immediately by one or two men whose work is to follow the binder. The bundles are set heads up in pairs or in round shocks. There are usually ten to twenty FIG. 29. — A wheat sheaf bound by a self-binder. 52 THE WHEAT INDUSTRY bundles in a shock. Where rain is frequent and winds are not strong, one or two bundles are placed on top of the shock as cap sheaves. This is not generally followed in the West because rains are not so likely to occur and there is more wind. There cap sheaves are very likely to be blown from the shock. FIG. 30. — A "windrow" of unshocked bundles. Shocks are shown in the distance. The binder is adapted to a greater variety of conditions than other harvesters and it is also the machine best adapted to conditions prevalent in the wheat-growing regions. This accounts for its wide use. A binder costs the farmer from $140 to $160 completely equipped, and, if properly cared for, should last ten years or longer. Many HARVESTING 53 machines, however, due to excessive use or careless handling, last only from three to five years. Dif- ferent makes of binders vary in details ; some have minor advantages ; but all are pretty well standardized in essentials. After the grain is shocked it is left standing in FIG. 31. — Beginning the shock. the field until it is thoroughly dry. It is then either stacked or threshed. The Header. - - Very different from the above is the header. Like the reaper, it delivers the grain unbound, but it neither bunches nor keeps it suitably arranged for binding, as does the former machine. The header cuts a swath, usu- ally ten or twelve feet in width, and is moved by 54 THE WHEAT INDUSTRY the power of four or six horses applied at the rear of the machine. The back part of the machine, where the driver stands, is supported by a wheel which can be turned by him at will. Thus he steers the course of the header through the field much as a pilot steers a boat by means of the rudder. The grain is cut to leave a high stub- ble in order that there will be no more straw than is necessary to handle. This tendency to clip the heads of the wheat has given the name to the machine. When cut, the grain falls upon a moving platform canvas which conveys it to the spout where it is caught between the upper and lower elevator canvases. By these it is de- livered to a specially prepared rack. This rack, unlike a hayrack, is usually boarded solid, with one side much lower than the other. This is known as a header box. The header box drawn by a team is kept even with the header ; and FIG. 32. — Boys sometimes assist in shocking wheat. HARVESTING 55 the grain is cared for by a man known as the loader, who later pitches the grain into the stack. The racks or header boxes are often driven by young boys, since there is no hard work involved. In some cases the grain is then unloaded into small bunches or shocks but generally it is at FIG. 33. — The completed shock. A typical illustration of the round shocks without cap sheaves. once made into rectangular shaped stacks. These stacks are from 16 to 48 feet long and two or four of them in a group are known as a setting. In some cases where the wheat is very dry it is threshed directly from the header box. This re- quires four or six headers at work in the same field. The use of the header in harvesting is rapid 56 THE WHEAT INDUSTRY and involves a minimum of hard labor. It is practical, however, only where the grain can be allowed to stand until dead ripe, where it ripens evenly and is free from weeds, and where rainless harvests are expected. It is a method employed extensively in regions where wheat grows so short that binding is impossible. This condition we find frequently occurring in parts of the western Great Plains. The Combined Harvester-Thresher.- - In the ex- tensive Sacramento valley of California and on the plains of Washington and Oregon, a thresher is combined with the header or binder into one machine. The machine cuts a wider swath, 18 to 30 feet, and the cut wheat is elevated into the front end of the threshing mechanism. This combined machine is pulled by 28 to 36 horses or mules, or by a large tractor engine. The straw is scattered over the field and the grain is put up in bags. From four to six men constitute a work- ing gang, and an outfit can cut, thresh, and bag from 500 to more than 1000 bushels per day. These machines, called combines, are adapted only to districts which are free from harvest rains, and in which fields are large. In some of the regions mentioned they are gradually disappearing because the extensive wheat ranches are being divided into smaller units and farming is becoming more intensive. HARVESTING 57 Stacking the Wheat. - Throughout the more humid wheat-growing districts, much of the wheat is stacked before threshing. This is be- cause it has not been considered economical to have machines enough in the community to thresh all the wheat promptly when dry. So FIG. 34. — Loading wheat bundles into the rack to be hauled to the stack. while some thresh out of shock, many others stack their grain rather than to wait several days or weeks for a threshing machine. They know that during this wait their yield may be impaired both in quantity and quality by rain. The stacks are made by arranging the bundles so as to protect the heads and shed the rain. Hence in stacking, the butts of the bundles are THE WHEAT INDUSTRY placed outward and the central part of the stack kept high. This gives the straw an outward and downward slant. The shape of the stack may be round or rectangular and it is made as high as a man can conveniently pitch the bundles from a rack, usually 24 to 30 feet. Stacking is hard work both for the one who pitches the bundles FIG. 35. — Stacking wheat in the field. and for the stacker. The straw is dry, usually the sky is cloudless, and the air quite calm. With the thermometer standing between 90 and 100 degrees in the shade the worker is likely to feel that shock threshing after all would have been preferable. But when after a few days a heavy rain falls, he realizes that his grain in the stack is much better protected than that of his neighbor who left his in shock waiting for the thresher. HARVESTING 59 Shocks standing in the field for a considerable time are likely to suffer from wind and rain. Sheaves which have been blown down and are left lying on the ground, if rained upon do not dry out promptly. The wheat kernels are then likely to sprout and become damaged. Prolonged wet weather may FIG. 36. — Stacking wheat in the farmyard. Pitching bundles to the top of a nearly finished stack is hard work. even cause the wheat to sprout in the shock, which injures it both in weight and quality. Prompt stacking thus protects against exposure and re- sulting losses. Many farmers even claim that stacked grain improves in quality. Soon after being stacked the wheat goes into 60 THE WHEAT INDUSTRY sweat, a moist condition which dries out in the course of three or four weeks. Grain thus cured is less likely to suffer or spoil in storage. The Date of Harvesting. - - In most places wheat is cut as soon as it is ripe or nearly ripe. The proper time is usually considered to be when the wheat grain is hard enough not to be crushed FIG. 37. — A shock after standing in the field for several weeks. Note the bundles that have been blown down. between the fingers, yet may be indented by the thumb nail. Generally the culm is still a little green and not thoroughly dry. This time marks the opening of vigorous activities, for the grower is anxious to have his grain in the sheaf or stack as soon as the work can be done without injury to the grain. If it is allowed to become overripe there is thought to be some slight loss in weight, HARVESTING 61 and there is undoubtedly considerable loss from shattering and spilling in the field. There is also prolonged danger of loss due to storms. Hence, when once started in a given field, the work of harvesting continues with but little interruption until completed. Holidays are forgotten and long FIG. 38. — In some places it is customary to bring lunch to the harvest workers. hours are observed, fourteen working hours a day being common. Where the harvest comes early in July, Fourth of July celebrations are neglected or limited to evening festivities. Many people even work Sundays, regarding the wheat harvest as a type of necessary labor that can be performed without breaking the spirit of the Sabbath. In those sections where the season is rainless, 62 THE WHEAT INDUSTRY as in parts of California and Spain, the harvest is prolonged and not marked by any great haste. Since the kind of wheat grown, club type, does not shatter nor lodge readily, it is allowed to stand for weeks after ripening. The grower in such places takes holidays at his pleasure and is not worried over possible losses. Needless to add, there festal occasions and Sundays are diligently observed. Wheat is being harvested somewhere all the time. The United States Crop Reporter presents the following interesting table, which shows the time succession in the harvest of the world's wheat crop. Note where your state belongs and what countries harvest at the same time. Also note where the harvest is in full swing at the time you are reading this. January: Chile, New Zealand, Australia. February and March: Upper Egypt, India. April: Lower Egypt, India, Persia, Asia Minor, Cuba, Mexico. May: Texas, Algeria, Morocco, China, Japan. June: California, Utah, Oklahoma, Kansas, Arkansas, Missouri, Mississippi, Alabama, Georgia, South Carolina, North Carolina, Virginia, Kentucky, Tennessee, Spain, Southern France, Italy, Greece, and Turkey. July: Washington, Oregon, Wyoming, Nebraska, Iowa, Southern Minnesota, Wisconsin, Michigan, Illinois, In- diana, Ohio, Pennsylvania, New York, New England, Southern England, Germany, Southern Russia. HARVESTING 63 August: Montana, the Dakotas, Central and Northern Minnesota, Canada,- England, Belgium, Netherlands, Central Russia. September and October: Parts of Western Canada, Scotland, Scandinavia, Northern Russia. November: South Africa, Peru, Northern Argentina. December: New South Wales, Burmah, Argentina. Thus it is seen that the wheat harvest in the United States begins in Texas in May and ends in the Dakotas in August. All through this season the hum of the harvester measures pros- perity to a great section of our country. For as soon as the wheat is cut it can be used as the basis of credit. Money can be secured by loans if the owner does not care to sell. When the wheat is cut, the income from it is fairly certain, as there is then but slight chance of failure to secure the grain, the wheat of commerce. Only one great process in production remains to be accomplished. It is that of threshing. QUESTIONS AND EXERCISES 1. Suggest conditions in which sickles or cradles would be the tools best adapted to the wheat harvest. 2. What are the essential parts common to different harvesting machines ? 3. To what wheat field conditions is the reaper well adapted ? 4. How did the term binder come to be applied to the machine of that name ? 64 THE WHEAT INDUSTRY 5. What makes of binders are in favor in your locality ? Where are they manufactured ? If several makes are in use, it is interesting to study how they differ. 6. Why are wheat bundles shocked ? 7. By inquiry try to learn how many acres one man can shock in a day. What wages are generally paid for this work ? 8. What are the essential differences between a binder and a header ? 9. What is the advantage of leaving a high stubble in cutting wheat ? 10. Why are combines used so extensively in parts of California, Oregon, and Washington ? 11. Discuss the advantages and disadvantages of stack- ing wheat. Is this plan generally practiced in your part of the country ? 12. (a} Why does the harvest occur in Argentina in December and January ? (b) Explain why the wheat harvest occurs in Texas in early June, and in Canada it occurs in August. 13. What rainfall conditions are preferable during the harvest season ? Why ? 14. If you live in a wheat-growing locality, endeavor to determine the cost per acre of harvesting. This will, of course, involve the cutting, twine, shocking, and stacking. CHAPTER V THRESHING The Methods of Threshing. - The purpose in threshing is to separate the grain from the straw. The wheat of the harvest is left, as we have learned, either loose or bound. If the binder is used, the bundles are in shocks or in stacks ; if the header is used, the product is stacked without binding. In either case the grain is still in the heads, with each kernel wrapped in its glumes. The harvest product is largely straw as to bulk. Several dis- tinct processes are involved in obtaining the grain, but they are all included under the name threshing. The products of threshing are the wheat grain and the straw. The latter consists of the stems, leaves, and the chaff which is made up of glumes, beards, and small bits of other parts of the plant. The work of separating these products is accomplished in several ways as we are to learn. Primitive Methods. - - When man first began to use wheat he probably extracted the kernels by hand, rubbing or crushing the heads between his F 65 66 THE WHEAT INDUSTRY palms or fingers, and blowing away the light fine stuff, the chaff. From the suggestions afforded by this very primitive method grew the use of sticks to beat the grain out of the heads and the use of the wind to carry away the chaff. This method is still preserved to us in some places by the use of the flail. FIG. 39. — Threshing with a flail. The Flail. - The flail consists of a short strong stick, used as a handle, to which another heavy stick is fastened by means of a piece of strong rawhide or rope. Striking a bunch of wheat with this device shatters the spikes and causes the grain to sift through to the floor. The chaff is removed by dropping the mixed grain and chaff in a draft of wind. Threshing by this method is THRESHING hard, tedious labor. Eight to ten bushels is considered a good day's work. It is used only in places remote from trade routes, where fields are small and civilization is not very complex. FIG. 40. — The threshing floor. The Threshing Floor. - The simplest form of power threshing is where the wheat is spread over the hard ground or upon a board or stone floor 68 THE WHEAT INDUSTRY specially prepared for the purpose, and cattle or mules are driven over it. The hoofs of the ani- mals crush out the grain by repeatedly stepping on the heads. In some cases a crude sled is dragged over the wheat in order to assist in the shattering process. By means of the hands or a fork, the mixed straw, chaff, and grain are then thrown into the air when a breeze is blowing. The separation is accomplished by the settling of the heavy grain first and by the blowing a little farther on of the lighter parts. This method is called winnowing and is used extensively in Asia Minor, in parts of Palestine and Egypt, and to some extent in many other countries. Although this method is faster and less laborious than the flail, it is too slow and takes too much hand labor to compete with modern methods. For this reason it is not adapted to the needs of extensive wheat- growing regions. The Thresher. - The principle of the modern threshing machine is the same as that of the early types just described. Its function is to shatter the spike and separate the wheat grain from the straw and chaff. Machines of this type were not introduced until 1800 and did not come into general use in our country until about 1840. The modern thresher has added several attach- ments so that now the complete machine consists THRESHING 69 of a self-feeder, band cutter, thresher, separator, straw stacker, grain elevator, and weigher. The sheaves are pitched upon the self-feeder ; and this carries them to the band cutters which cut the twine, and thence to the shakers which loosen the straw and feed it into the cylinder. There the straw passes between the rapidly ro- tating cylinder and the stationary concave, which FIG. 41. — General view of threshing out of shock. are both set with teeth. These teeth thoroughly shatter the spikes and loosen the grain. When it has passed the cylinder, the straw is pounded by a set of beaters which shake it up. It then hits a deflecting board or canvas causing it to fall upon a set of slatted racks. These racks have a violent motion up and down as well as back and forth. This work is to shake the straw thoroughly free from the grain and conduct it to the rear of the machine. Here it is caught by THE WHEAT INDUSTRY the stacker and conducted awa y . The grain falls part through the grates below the cylinder and part be- tween the slats of the racks, upon the vi- brating grain board which slants toward •3 the rear of the 1 machine. > | Along this 2 grain board it slides to the sieves, which £ hold back the coarser parts and let the grain and fine particles through. In being sifted, the grain passes through THRESHING 71 a strong draft produced by a rotating fan situated below the grain board. This draft blows the chaffy material to the back part of the machine into the stacker. Some of the grains which have not been entirely freed of the glumes (chaff) will not pass through the sieve and are also too heavy to be blown into the stacker. To avoid losing these, a trough is provided which catches and discharges them into a tailings elevator by which they are carried to the front end of the machine and are sent through a second time. The grain, rid of impurities by sifting and fanning, is collected into a trough and discharged into an elevator. This elevator carries it to a weigher at the top of the machine which weighs and registers, then dumps it into wagons or bags. The stacker, which was mentioned as the device which carries the straw from the machine, may be a belt elevator. It is more usually, however, a ' blower ' or wind stacker, a tube through which the straw is blown by a strong current of air produced by a fan at the base. Where the blower is used, it can be so swung about from time to time that the straw can be built into fairly good stack? without manual labor on the straw stack. Where the belt elevator is used, two or more men are needed to take care of the straw. The larger machines now use the blower almost exclusively. The sizes and capacities of threshers vary in THE WHEAT INDUSTRY different sections of the country. Large fields make big machinery profitable. Where fields are small the machinery is also small. The width of the cylinder is always much less than that of the separator behind it. This is a neces- sary arrangement, for much space must be pro- FIG. 43. — A typical four-stack setting ready to thresh. vided if the straw is to be shaken thoroughly and thus rid of all its grain. Cylinders vary in width from 1 8 to 42 inches. The width of corresponding separators is 36 to 70 inches, respectively. The Power Thresher. - - In the early threshers, attempts were made to use water power as the motive force. This did not prove successful, chiefly because such machines could not be lo- THRESHING 73 cated conveniently for the fields. Hence the necessity for a portable thresher became evident. Horse power soon came into use, and machines were built in such a way that they might be moved from field to field. Treadmill horse pow- ers were used at first, but they soon gave way to the sweep powers which still are rather common in some regions. The sweep powers used in FIG. 44. — Some farmers prefer to make rectangular stacks. threshing are usually built for eight or ten horses, but both smaller and larger sizes are in use. The horses are hitched two abreast and one driver attempts to keep them all going at an even and uniform gait. Since the farmers furnish most of the horses used on the power, the driver seldom has a trained set to handle ; and uniformly cor- rect speed is therefore almost impossible. Another objection to this source of power is that since the threshing is largely done during the hot months 74 THE WHEAT INDUSTRY the horses soon become warm and tired. It is easily seen that horse power can not hold its place in competition with the steam engine. The most generally used power for wheat threshing is now furnished by steam traction engines. These are built in sizes ranging from six to sixty horse power. They use straw, wood, FIG. 45. — Pitching bundles into self-feeder on the threshing machine. or coal as fuel, coal being by far most common. The advantages of the traction engine are : de- pendability for long hours of continuous oper- ation ; the readiness with which the proper rate of motion may be maintained ; economy, - - it being a cheaper source of power than horses ; and its adaptability to quick change of location. Often it requires not more than five or ten min- THRESHING 75 utes for a large steam threshing outfit to be pulled up and set in a new location. Tractors which burn kerosene or gasoline have also come into general use in many places, especially where they are used for other farming activities. In some places the same gas tractor is used in plowing, seeding, cutting, threshing, and hauling FIG. 46. — The steam traction engine. Power for operating threshers is furnished also by horses and by engines, but steam tractors are the most common. the wheat to market. This, however, represents the extreme usage of the gas engine in the wheat- producing industry and is not typical in many countries. The horse is still the most generally used power in all but the threshing operation. The Rate of Work. - - With the smaller threshers, 500 bushels per day is considered a fair day's output. With moderate size machines 2000 bush- THE WHEAT INDUSTRY els per day, and with the largest size 4000 bushels per day, are not unusual. These figures are for the outfits that make threshing a business during the season. In some districts there are individually owned machines with capacities of only 200 or 300 bushels per day, but they have not met with much favor in the wheat countries of the New World. In some European countries, espe- cially France and Germany, the smaller out- FIG. 47. — The straw stack as built by the wind- fits are Widely stacker or blower. It is well named, the strawpile. ,-p,, used. 1 hey in- volve more hand labor than the larger threshers, inasmuch as they are not supplied with automatic band cutters, feeders, grain weighers, and elevators, or straw stackers. All this work must therefore be done by hand. Where labor is cheap and plentiful, this is not a serious objection ; but where labor is high, and sometimes almost im- possible to obtain at the season of the year when most needed, it gives to the automatic de- vice a decided advantage. THRESHING 77 The Time of Threshing. — The time of thresh- ing, like that of mode of harvesting, is directly related to prevalent rainfall conditions of the respective districts. In regions subject to fre- quent rains during the harvest season, only a small part of the wheat is threshed out of the shock, most of it being stacked as soon as dry enough and threshed at opportune times later in FIG. 48. — A steam tractor threshing outfit pulling into a field. the autumn. Sometimes it is not threshed until late in the winter. This method of threshing from the stack rather than from the shock is the one preferred because wheat can be stacked when it is too damp to be threshed. Another reason is that stack-cured wheat is not likely to suffer injury in storage, while wheat threshed out of shock must be very dry if it is to be safely kept. Wheat goes into sweat from 3 to 7 days after 78 THE WHEAT INDUSTRY stacking and usually does not become thoroughly dry again until about four weeks have passed. It is not advisable to thresh during this period as too much grain is lost in the straw. Grain threshed at this time is also not well fitted for bin storage. As soon as the wheat is out of the sweat, it is ready for threshing ; it can, however, remain in the stack without injury until the winter is well advanced. The actual time of threshing will then depend largely on the conditions of weather, roads, and markets, as well as on the farmer's convenience and the community practice. A farmer rarely likes to be the only one in a com- munity whose wheat is not threshed. Where the harvest season is fairly free from rain and the wheat is bound, threshing out of shock is the general practice. In such regions, large machines are popular, for all are anxious to have the jobs finished as quickly as possible. Then threshing begins about a week after the wheat is cut and the end of the cutting period usually marks the beginning of the threshing season. That is the season of early rising. The shrill blast of the steam engine whistle at four o'clock in the morning wakens the farmer from his slumber, and shortly afterward the threshing is in full swing. At top speed the work usually continues, with but an hour's noon intermission, until after eight o'clock in the evening. THRESHING 79 In some parts of California, Oregon, and Wash- ington, combined harvesters and threshers are used. There the threshing season, though a busy one, is not marked by the almost feverish haste which is so evident where threshing is done out of shock. The Threshing Crew. - The number of men in a crew varies widely. It depends on what the size of the machine is and whether the threshing is done from the shock or stack. In the latter case fewer men are necessary. With the outfits in common use from 9 to 30 men are employed. They are in three groups, the machine, the field, and the grain men. The first group includes a fireman-engineer, a coal and water boy, and a thresher tender. The field men are those who deliver the grain in the straw to the machine ; from four to six are employed in stack threshing, from ten to twenty in shock threshing. The grain men are those who care for the threshed wheat and haul it to market or to the farm granaries. The machine crew remains with the outfit, going with it from place to place. The field and grain crews are generally furnished by the farmer. In some places, however, the field crew is hired by the thresher owner and always accompanies the outfit. In such cases a complete threshing outfit includes the traction engine, fuel wagon, water 8o THE WHEAT INDUSTRY tank, thresher, cook shack, and dining tent. The men usually sleep in straw stacks or barn lofts. Wages paid to the men are fairly good, ranging from one to four dollars per day and board. The field men usually receive $1.50 to $3.00 per day, the water boy receives less, and the engineer and thresher manager are generally paid larger amounts. Wages vary in different parts of the country and in different seasons, but in view of the fact that board and lodging are provided in addition, are always fairly good. Where the farmer furnishes the field crew, exchange of help is the custom, neighbors assist- ing each other in turn. There first arrivals take the more preferable duties, and late comers draw the more disagreeable ones. Before the use of wind stackers the work in the straw pile was invariably the fate of the sleepy one, the dust and chaff making it a place to be avoided whenever possible. When the noon whistle sounds the men all hurry to the farmer's home for dinner. They are dirty, sweaty, and grimy, and so the wash in the basins of cold water provided outside is re- freshing although it is not always carefully done. A dinner of roast beef, fried chicken, salmon balls, potatoes and gravy, navy beans, green peas, beet pickles, bread and butter, honey, plum pre- serves, grape jelly, peach sauce, custard pie, cake, THRESHING 81 and coffee is a model of quality and abundance. This has been prepared by the farmer's wife, with the assistance of two or three neighbors, and is usually placed at once on the table, which will accommodate about twelve people. Of course there is a scramble for places at the first table. The men are hungry after the forenoon's work. But there is plenty of food for all and those who eat at the second table have as great variety as those at the first. The men help themselves without for- mality, and the prosper- ity of the season as well as the health of the work- ers is reflected in the hearty appetites. It is a happy occasion, and the Sallies Of rural Wit passed FlG- 40- -The wheat farmer at thresh- ing time. between the diners are met with uproarious laughter. The meal finished, there is but very little rest before the whistle calls the men for the afternoon's work, and by evening they are ready for as bounteous a supper. The Cost of Threshing Outfits. - Threshing out- fits are usually owned by individuals who do the work for as many of their neighbors as they can. 82 THE WHEAT INDUSTRY Competition keeps the number of outfits about right both for economy and efficiency. The cost of engines varies from $1000 to $2000 and for the threshers from $850 to $1175. Thus the cost for an ordinary sized outfit such as is widely used in the Central states is from $1850 to $3175. The selling price of the combined harvester- thresher is from $1725 to $4200. FIG. 50. — The Combine. A combined harvester-thresher pulled by a gasoline traction engine. The price charged for threshing wheat varies. Where the field crew is furnished by the farmer and the threshing is out of the stack, it ranges from four to five cents per bushel. Where the field crew is furnished by the thresher owner and the threshing is out of the shock, from eight to ten cents a bushel is the usual charge. Prices must of course be sufficient to pay wages for men and operating expense of machine. The latter THRESHING 83 includes insurance, depreciation, and interest on investment. QUESTIONS AND EXERCISES 1. What is meant by threshing wheat? 2. Explain the use of the flail. 3. In what ways is the threshing floor an improvement over the flail ? 4. By making inquiry of farmers and implement dealers, learn what makes and sizes of threshers are used in your locality. If possible study a threshing machine and try to learn the names and uses of its essential parts. It is interest- ing to tell the story of what happens to wheat inside of a thresher in operation. 5. What advantages have steam engines over horses as power for threshing ? 6. What is the busiest threshing month in your vicinity ? 7. How many men usually make up a threshing crew ? 8. About how many bushels is considered a good day's work in threshing ? 9. Suggest reasons why exchange of labor among farmers is often preferred to hired help. CHAPTER VI LOCAL TRANSPORTATION AND STORAGE Field Haulage before Threshing. — The first haulage of wheat occurs in the field. The un- threshed wheat must be brought either to the stacks or' to the thresher. In some cases the threshing, whether from stack or shock, is done in the farm lot. This is a convenient arrangement, for in most cases the straw can be delivered di- rectly into barns or sheds where it is to be used. It also has an advantage over field threshing in that it delivers the grain nearer the home storage bins or wagon roads. The disadvantage of this system is that 84 FIG. 51. — Wheat bundles are bulky to haul. LOCAL TRANSPORTATION AND STORAGE 85 the unthreshed wheat is bulky to haul long dis- tances. This plan is therefore generally followed only where the regions are made up of small FIG. 52. — The wagons are arranged side by side at the thresher to receive the grain. fields or where the straw is to be used either as rough feed or bedding for cattle. Where farms are large, the threshing is per- formed in the field. If threshing is done out of shock, different settings are made in order to lessen the haulage of the unthreshed wheat ; if out of stack, the stacks have been grouped in different parts of the field for the same reason. The dis- tances vary from a few rods to a mile or more, but generally field haulage of unthreshed wheat does not average much more than a quarter of a mile. 86 THE WHEAT INDUSTRY Field Haulage after Threshing. - Loose Wheat. — The grain is hauled from the field in farm wagons, by many called lumber wagons. They are filled by the thresher-elevator, which weighs the wheat, usually in half bushel lots, registers amount, and dumps it into the wagons. The driver levels the grain in the wagon box until it is about evenly filled. While the elevator is de- livering to one wagon another is driven alongside, and when the first is filled the delivery spout is moved to the second. The first load is then hauled away and another wagon takes its place. Usually the grain can be delivered at either side of the thresher, so the side most nearly free from dust is, of course, the one used. The capacity of the wagon is from 50 to 70 bushels where two-horse teams are used for pulling the loads. This amount naturally varies with the conditions of the roads in different sections and seasons. In very hilly or very sandy regions from 25 to 30 bushels make a full load. If greater quan- tities are carried, more power is applied, and four horses are often used instead of two. In some of the fields of the smooth plains regions of Mon- tana, North Dakota, and Canada, larger wagons holding 150 bushels and drawn by four or six horses are commonly found. The lumber wagon, with capacity of 50 or 60 bushels, previously mentioned, is, however, the LOCAL TRANSPORTATION AND STORAGE 87 most generally used for haulage from field to granary or to the local market. When roads are good a man may often be seen driving one such wagon fully loaded, and leading a team pulling another one. FIG. 53. — The grain is leveled in the wagon until the box is about evenly filled. Sacked Wheat. - - In the small farm sections of eastern United States and in the large fields of the northwest, especially California, Oregon, and Washington, wheat is often sacked at the thresher. That plan is not, however, generally followed in the Central states or in the High Plains region. Sacking wheat puts it into convenient form for handling and involves very little waste. It has been found practical in the Eastern states because quantities are small and there is considerable 88 THE WHEAT INDUSTRY local shipment in less than carload lots. Also where grain-tight bins cannot readily be pro- vided, the sacked wheat presents less difficulty in storage and handling than does the loose grain. In the Northwest, the sacked wheat is in favor because of the export trade. This trade, though important, has not caused the establishment of great terminal facilities which are equipped for handling loose grain. Such facilities have been provided for Eastern markets. Local Storage. - - After the wheat is threshed it may either be sold at once or held for a time by the producer in what is known as local or farm storage. Thus the time of disposal of the wheat is closely related to the stage of development of a country, to the quantities produced, and to the relative importance of the wheat crop compared with other farm products. The great wheat dis- tricts of the High Plains, of the Pacific Northwest, and of Canada are regions of recent development. The land is still new, crops are large, but facilities for handling them are meager. Other possible sources of income not having been developed to any great extent, wheat is by far the most impor- tant crop. These combined factors cause the wheat to be marketed as soon as threshed and there is relatively but little local storage. The farmer sells his wheat because he has a large LOCAL TRANSPORTATION AND STORAGE 89 surplus and no place to keep it, and because he needs the money. During the rush of some mar- keting seasons in Canada the only means of stor- age has been the placing of wheat in great piles along the railroad tracks in small towns. This unintentional and ruinous form of storage was due to inability to obtain sufficient cars for prompt shipment. In- crease in amount of wheat grown has been so rapid in some of the re- cently developed parts of Mon- tana and Canada that the railroads fniinrl it -a ^IG- $*• — ^e wheat 's hauled from the field in farm wagons. This load was fifty-eight bushels. serious task to move the crops. As conditions are becoming better understood this problem is being solved. Storage in Sacks. - - Local storage in sacks for brief periods is customary in parts of California, Oregon, and Washington. Great quantities are often piled out of doors awaiting shipment. Some- times board covers are laid on the pile, though often no cover is provided. Such arrangements are possible in this country because of the almost 90 THE WHEAT INDUSTRY complete absence of rains during the late summer season. Wheat stored in such manner must necessarily be disposed of before the rains of autumn begin, so the period of storage is brief. If the owner expects to hold his crop for a longer time, he places it in a warehouse. There are few warehouses, however, because the practice is that of selling immediately after harvest. The conditions just described are in rather marked contrast to those in the smaller wheat farm districts of Eastern states. There, local storage both in bins and sacks is quite common. This is due to the fact that the quantities grown by each farmer are not large, and that he has other crops which also help to furnish his income. Marketing here is quite generally done with local mills and bears a close relation to their demands. These conditions tend to discourage early selling. Other reasons why farmers favor holding wheat are because it can be readily converted into cash at any time, and because frequently the rise in price, a few months after harvest, yields an in- creased return to the producer. Where farmers have other sources of income many defer selling because of such possible increase. Storage in Granaries. — In the Central states local storage is very important. This is partic- ularly true in the older, more densely settled por- tions where good farm buildings prevail. There LOCAL TRANSPORTATION AND STORAGE 91 granaries are considered essential parts of the farming equipment. On moderate sized farms, buildings of from 2000 to 5000 bushels storage capacity are common, and some farmers have built granaries holding as much as 10,000 bushels. These are used mainly for wheat since corn is stored in the ear in cribs. Sheet steel granaries or bins are in favor in many parts of the country and especially so in this section. These bins are cylindrical, the diameters vary- ing from 6 to 1 8 feet, height from 6 to 12 feet, and ca- pacity from 135 to 2500 bushels. Their advantage is due to their low cost, safety from fire, freedom from rats and mice, and their moisture-proof qualities. The principal motive for farm storage in this section is to take ad- vantage of the rise in prices expected after the main rush of marketing in the Northern and Western districts has passed. Sometimes the rise does not occur or is not high enough to satisfy the FIG. 55. — A sheet steel granary. 92 THE WHEAT INDUSTRY producers. Then the wheat may be held until the following year, and sometimes, though not often, for two or three years. The Methods of Unloading. - The grain is unloaded into storage by shoveling into the bins of the granary. This is hard work, but more FIG. 56. — A typical farm granary. The elevator is also shown with wagon in position for unloading. labor is necessary later when the wheat in order to be marketed must be reloaded by shoveling back into the wagons. On the better equipped farms, elevators are provided. In this case the grain can be unloaded by raising the front end of the wagon, opening the back end gate, and allow- ing the wheat to slide into a hopper from which a LOCAL TRANSPORTATION AND STORAGE 93 belt conveyer carries it to the top of a bin and discharges it. The team used in pulling the load from the field is hitched to a small horse power and thus serves to operate the unloading ma- chinery. A few farmers have built granaries arranged with overhead driveways so that the load can be driven directly over the bin and there dumped. Such equipment adds so much to the cost that it is not ordinarily considered profitable. In general, manual labor prevails for unloading into farm granaries. Power plants and elevated driveways are, in most cases, considered too ex- pensive to be profitable. But there is a strong tendency at this time toward the use of mechanical unloaders in the Central states. Good Roads in Relation to Farm Storage. - A matter of vital relation to farm storage is the condition of the roads to the local market. If the roads are good at threshing time, many farm- ers will sell at once rather than store at home and take chances on finding roads in bad shape when later they wish to sell. On the other hand, when roads are poor at threshing time, home storage is thereby encouraged. This is an especially marked control, since a large part of the wheat-producing section of our country is almost entirely without macadamized roadways ; and, in much of this region, but little attention has been given to 94 THE WHEAT INDUSTRY maintaining even good earth roads. The farmers have recently begun to take positive steps toward road betterment because they now realize that good roads reduce the cost of marketing. The importance of good country roads in wheat dis- tricts is clear when we know that it is necessary for farmers to haul as far as eight to ten or even twenty miles to a shipping point. Storage in Town Elevators. - - At the shipping stations, grain-handling buildings called elevators have generally been built at the side of the rail- road tracks. These have several bins with a combined storage capacity of from 5000 to 20,000 bushels. The elevator is a tall building from 45 to 70 feet high, bearing some resemblance to a tower. It is usually painted red. In the smaller places the elevators are ordinarily the most prom- inent buildings in town. The farmer first hauls his load upon the scales, which are either separate from the main building or are connected with it. The load is weighed, wagon and all, then driven upon a platform in the elevator where it is un- loaded by dumping. This consists of opening a trap door in the platform, taking out the rear end gate of the wagon and tilting the platform, which swings on an axis, so that the grain slides into a bin below. When the wagon is empty it is again weighed, and in this manner the net amount of grain is determined. Driving the wagon out of LOCAL TRANSPORTATION AND STORAGE 95 the elevator causes the platform to resume its horizontal position and become locked, leaving it ready for the next load. The grain in the lower bin is then removed by means of endless bucket elevators to upper bins or into railroad cars near by. In this way a large quantity of grain can be cared for in a very short time and with very little labor. Because of the uncertainty in the condition of the roads at a time when the farmer may wish to sell, he sometimes arranges to haul his grain directly from thresher to elevator and store it there rather than to make immediate sale. In such case he pays storage on his wheat and, of course, depends on increased price to reimburse him for the amount of storage paid, as well as to pay interest on the money tied up in the wheat. There is an apparent advantage in this arrange- ment since the wheat is weighed at time of delivery and the owner avoids the loss due to shrinkage. When it is stored on the farm the owner must stand this loss directly. Storage charges usually take this into consideration, however, so that the gain is more apparent than real. Local elevators usually have a very limited capacity for storage. The desirability of accom- modating all customers has led to a practice sometimes resorted to of shipping the wheat to storehouses in large centers. Thus, it has been 96 THE WHEAT INDUSTRY found that some small town elevators would show by their records that they had in storage four or five times their capacity, while an investigation would disclose the fact that most of the bins were empty. The farmers held certificates stating that they had stored a certain number of bushels. They could sell at any time, a possibility which then meant that they could exchange their wheat cer- tificates for cash on demand based on current wheat prices. This has been called wheat bank- ing. It shows how country roads, wheat crops, and farm and elevator storage are intimately linked with business operations and reach into numerous channels of trade. QUESTIONS AND EXERCISES 1. Why are wheat stacks in most cases built in the field rather than in the farmyard ? 2. Describe loading the wheat at the thresher. 3. What are the advantages of handling the wheat in bulk instead of in sacks ? 4. Suggest conditions which make it preferable to sack the wheat. 5. Under what conditions are farmers most likely to sell their wheat as soon as threshed ? 6. Why are granaries usually not numerous in newly settled wheat regions ? 7. What are some advantages of sheet steel granaries ? 8. How do the conditions of the roads affect farm storage of wheat ? LOCAL TRANSPORTATION AND STORAGE 97 9. Suggest some advantages of storage in town elevators ; some disadvantages. 10. What are the factors that the farmer must take into consideration when he is contemplating placing his wheat in storage ? 98 THE WHEAT INDUSTRY CHAPTER VII FACTORS IN WHEAT PRODUCTION THERE are three important factors to be con- sidered in the actual production of wheat : the land, located where soil and climatic conditions are favorable ; the machinery for tillage and harvesting ; and the power for driving the ma- chinery. Since these factors vary greatly in the different wheat-growing regions, the production, both in the items of cost and quantity, is directly concerned with each of them. Wheat-producing Areas. - The principal wheat- producing countries are in the temperate zones. They lie between parallels 30° and 60° north and 27° and 40° south latitudes. The exceptions to this are the three plateau-like areas including parts of India, Egypt, and Mexico. In these plateaus the higher altitude offsets the effect of tropical location. The Effect of Climate on Wheat Production. - Though wheat may be grown in warm latitudes, it is of commercial importance only in countries which have warm summers and moderately cold 99 ioo THE WHEAT INDUSTRY winters. The effect of temperature is clearly shown. Wherever wheat is produced on a large scale, it makes its early growth during the cool and moist season of the year and has a warm and relatively dry season for ripening. Wheat requires only a moderate rainfall during its growing period, a great deal less than some of the other cereals. Thirty inches per year, prop- erly distributed, is ample for any of the commer- cial varieties. Some of the drought-resisting wheats, such as Durum Wheat or Club Wheat, are successfully produced where the annual rainfall is even less than 15 inches. Commercial production is most important in temperate regions of moderate rainfall, and of relatively dry harvest seasons. The form in which the moisture is likely to come, together with winter temperature conditions, determines whether winter or spring wheat will predominate in a given section. If winter tem- peratures rarely drop to more than 20° below zero, winter wheat is grown regardless of the amount of prevalent snowfall, because such a degree of cold does not prove injurious to the hardier varieties. Where the temperature dur- ing the winter. season falls much below the point mentioned, unless a snow cover can be depended upon to protect the ground, spring wheat is grown. Thus because of the cold winters and light snowfall, spring wheat is raised in North FACTORS IN WHEAT PRODUCTION 101 Dakota. Here the winds in sweeping over the open plains country blow the snow into drifts, and the fields, deprived of the protecting snow mantle, are exposed to the extreme cold. The value of the snow cover is shown by the fact that winter wheat is grown in some parts of north- FIG. 58. — A snow cover on the ground serves to protect winter wheat. central Wisconsin, a region of heavy snowfall, while in the southeastern part of the state, with a milder winter temperature but a lighter snowfall, spring wheat is raised. Where the normal rainfall is insufficient to make wheat crops reasonably certain, irrigation is practiced. This is available only for restricted areas because of water supply or of unfavorable 102 THE WHEAT INDUSTRY location or topography. Though irrigation adds materially to the cost of production, it reimburses the outlay by giving much greater returns per acre. On the whole the amount of wheat raised under irrigation is small. Yet in many valleys in the Western states it is an important industry. The greater part, however, of the wheat of com- merce is grown under natural rainfall conditions. The Soil and Wheat Production. - - Wheat thrives well on a number of soils of widely differ- ent characteristics, ranging from those of heavy clay to those of light sandy content. Its adapta- bility to different climatic and soil conditions makes possible its extensive cultivation. In the United States the soils of the principal wheat- growing area are of four general classes. These are glacial drift, loess, high plains soils, and valley bottom soils. Generally they are all rich in the elements needed as food by the wheat plant, and contain them in available form. Where winter wheat is grown, silt loam soils are favored, as they are somewhat less liable to heaving than the more friable sandy loams. Heaving of the soil is caused by successive freezing and thawing. This often partially uproots the wheat and causes it to be winterkilled. Ordinarily soils that are adapted to wheat are also suited to corn and other cereals. Climate and prices are the chief controls which determine FACTORS IN WHEAT PRODUCTION 103 the choice of wheat, corn, oats, rye, flax, and barley./ Enemies -and Diseases that affect Wheat Pro- duction. - - Related to both soil and climate, and seriously affecting the production of wheat, are its enemies and diseases. Like all living things, wheat must struggle to live. It is hindered by weeds, plant diseases, and insects. From Rlley, 7th Missouri Report. FIG. 59. — The chinch bug : adult, a, b, eggs ; c, newly hatched larva with enlarged tarsus at d ; e, larva after first molt ; /, larva after second molt ; g, pupa ; h, i, j, leg, tarsus, and beak of adult bug. Weeds. - - Weeds interfere with the growth of wheat by choking it out, thus lessening the yield, and reducing the quality of the grain. Of the many weeds that attack wheat fields the most persistent are those commonly known as Chess, Russian Thistle, and Wild Mustard. In these the seeding methods are so well perfected that their extermination is difficult. The general methods employed in combating weeds and thus prevent- IO4 THE WHEAT INDUSTRY FIG. 60. — The Hessian fly : adult female at the left, adult male at the right - both enlarged several times. Rearranged by M. H. Swenk, from Webster, Marla.lt, and Washburn. FIG. 61. — The later stages of the Hessian fly: a, four larvae changing to the flaxseed stage, enlarged four times ; b, flaxseed or puparium, much enlarged ; c, larva taken from flaxseed, much enlarged ; e, infested wheat plant showing emergence of pupa: and adults, enlarged. FACTORS IN WHEAT PRODUCTION ioc ing crop destruction are applicable in the case of wheat. The best rules are, - - first, see that the wheat seed is clean ; second, provide a carefully prepared seed bed ; third, keep the weeds killed which tend to grow on vacant ground in and about the fields. This lat- ter precaution also assists in holding in check the insect enemies, --the chinch bug and Hessian fly. These pests, since they also feed upon weeds and grasses, are sure to find harboring places here. Smut and Rust.- Fungus diseases are more difficult to combat . In the first place they usu- ally have a firm hold upon the wheat plant before they are discovered and, second, they are not so well understood. The most common of these enemies are known as smut and rust. These are tiny parasitic plants which develop within the wheat plant. During the process of reproduction, how- ever, parts of these plants worm their way to the From Plant Diseases — Freeman. FIG. 62. — Rust on wheat stems. Note the spots which indicate the growth of this fungus which lessens the vitality of the plant. io6 THE WHEAT INDUSTRY air and the spores appear on the outside. Rust spores then appear upon the leaves. Smut spores, which appear about the time when the wheat is in flower, cover the spike. Spores have the same relation to parasitic plants that seeds have to higher plants ; and, since they are innu- merable, these diseases spread rapidly. Smut spores attack the grain in different ways. Sometimes they fill the grain, making what are called smut balls. Sometimes only the stem of the plant is affected. This weak- ens the plant and consequently the grain yield is small. Rust living within the plant does its damage by using the food ma- terials which are neces- sary for the growth of the host. In this way the wheat plant is weakened and a low yield and shriveled grain is sure to result. From Plant Diseases — Freeman. FIG. 63. — Stinking smut of wheat : /, an infected spike ; 2, smut infected spikelet ; 3, smutted kernels. FACTORS IN WHEAT PRODUCTION 107 There is no known remedy for wheat rust. Preventive measures, however, are quite effec- tive. Much the same methods are employed as are used in combating weeds. The seed wheat should be clean and should be selected from grain that has been free from rust. All weeds and grasses that aid the growth of the rust should be destroyed. Smut, likewise, is destroyed by treat- ing the seed with preparations which kill the smut spores without injury to the grain. A crop which is thoroughly infested with smut cannot be saved. This makes vigorous preventive meas- ures necessary when the seed wheat is even sus- pected of infection. The Size of Farms which produce Wheat.- -Wheat is a product of the small farm as well as of the large. In Italy and Greece, five acres is a fair- sized field. In Sweden, ten to twenty acre fields are common, while in the Western plains region of the United States there are many fields of from 300 to 2000 acres. The size of the farm depends upon density of population and upon isolation of the country. Fields in Belgium and the Neth- erlands, because of a very crowded population, are small. In certain remote parts of Asia Minor, the fields are likewise small from the very fact of their isolation. Here lack of transportation facil- ities compels the people to raise their own wheat and grind their own flour. Furthermore, their io8 THE WHEAT INDUSTRY implements are crude and each man is able to produce only a small quantity. Under these conditions he would find a large field useless. A marked contrast is this condition with that of Kansas, the Dakotas, or Canada. There, railroad transportation is well developed, modern imple- ments are used, each man is able to produce abundantly, and large farms are the rule. The great bulk of the wheat of commerce comes from countries in which regions of large farms abound. These are found in Russia, Argentina, Australia, Canada, and the United States. In these coun- tries the per capita production is high and the local population does not use all the wheat pro- duced. A surplus, therefore, available for export purposes is the result. Wheat is likewise a favor- ite crop in newly settled regions because it gives large yields and quick returns. In new regions the price per bushel is lower than near the great markets, but the low price of the land more than offsets this disadvantage. The average area of wheat on the farms in the United States is reported by the Thirteenth Cen- sus as being 30.3 acres. That different sections vary greatly from this average is shown by the fact that the average wheat acreage per farm in Massachusetts is 1.3; in New York, 8.4; in Nebraska, 41.4; in North Dakota, 137.9; and in Washington, 152.8 acres. FACTORS IN WHEAT PRODUCTION 109 The Farm Machinery. — The implement equip- ment for wheat production varies with the size of the farm. The machinery used where fields aver- age less than 15 acres is simple. Much hand labor is usually involved. Where walking plows, small harrows, and seeders are used, the cost per acre for implements is nearly as high as in places where larger farm units prevail. Without giving much attention to the equipment used on either extremely large or extremely small wheat farms, it is of interest to know the implements needed for typical conditions. Let us take as the basis the average wheat acreage per farm in 1909. This was reported by the census to be 30.3 acres. A fair equipment for raising wheat on such a farm would be : Three horses, $150 value each $450.00 One plow 40.00 One harrow 25.00 One drill 5°-°° One binder (six-foot cut) 125.00 One rack for hauling bundles 20.00 One wagon for hauling grain 60.00 Total $770.00 Where such farms prevail the threshing is hired done, so no investment is needed for that part of the work. Much of this machinery would be used for other farm purposes as well as for wheat, and therefore the cost should not be considered as for i io THE WHEAT INDUSTRY wheat alone. In fact fields of 3O-acre size are only common in the corn belt states, and there other small grains and corn are also extensively grown. The equipment needed in the regions where wheat is the principal crop is more extensive. Fields there are usually 100 acres or larger. For such conditions, the wheat-raising outfit consists essentially of the following : Six horses, $150 each $900.00 One gang plow 64.00 One harrow (24 feet) 24.00 One disc 40.00 One drill 105.00 One binder (eight-foot cut) 150.00 Two racks for hauling bundles, $50 each . . . 100.00 Two wagons for hauling grain, $85 each . . . 170.00 One elevator for unloading and loading grain . . 175.00 Total $1728.00 For larger fields the equipment is increased in pro- portion. Thus the cost per acre of necessary equipment is not materially reduced. Threshing outfits are usually owned by a farmer ; only a few machines, however, are owned in each community. These few can easily take care of the work because the working capacity of a thresh- ing machine is so much greater than that of the other machinery involved in wheat growing. The cost of the machine is likewise relatively high. FACTORS IN WHEAT PRODUCTION in To hire the threshing done is the economical plan. It is prevalent in all sections except on the ' bonanza farms," found in some parts of North Dakota, California, Washington, and Canada. For wheat farms of 500 acres or more, the grower generally provides his own thresher. The Power used in Wheat Raising. Horses consti- tute the chief power used in the world's pro- duction of wheat. How- ever, in the more progressive countries, and partic- ularly in sections where large fields predominate, much of the work which was formerly done only by horses, is now done by steam and gas engines. Tractors are used for plowing, seeding, harvesting, threshing, and even marketing. The cost of this method is usually not much less per acre than that of horse labor, but the daily capacity is much greater. Since wheat needs prompt attention, this is the great point in its favor. But even in such FIG. 64. — A binder left standing in the field for many weeks after the harvest is done. A poor practice. ii2 THE WHEAT INDUSTRY regions a great deal of the work is done by horses. In contrast to the conditions described there may be mentioned some of the countries such as Palestine, Asia Minor, and Egypt, where other animals are used. Here cattle are quite generally made use of to pull the plows. In Egypt a team made up of a cow and a camel is so common that the sight arouses no comment. Here, likewise, for seeding and harvesting hand labor prevails. In the Mediterranean countries, manual labor is cheap and therefore plays a much more prominent part in wheat production than it does in the United States or Canada. We may consider, then, that the power employed in the world's wheat production varies from the cow and camel method to that of mighty machin- ery, great engines, and practically no hand labor. These are real and interesting extremes. But after all the bulk of the world's wheat is produced by men who use up-to-date machinery of moderate size with horses as the pulling force. The Importance of Machinery.- -Few of us realize the tremendous saving in time and expense that we enjoy because of modern machinery. It is estimated that as recently as 1830 the average amount of human labor required to produce a bushel of wheat in the United States was about 3 hours and 3 minutes. In 1899 it required but FACTORS IN WHEAT PRODUCTION 113 10 minutes.1 This difference is due largely to the increased use of machinery. In 1830 the plow was a clumsy wooden affair, the seed was sown by hand and was harrowed into the ground by drawing brush over it. Furthermore the grain was cut by cradles and hauled to the barn, where it was threshed some time during the winter by beating it with flails, and separated by hand fanning mills. Now the ground is turned by steel plows and pulverized by discs, the seed is sown mechanically, and the grain is cut and threshed by steam-driven machines of great capacity. All this change has come in less than a century. The Yield of Wheat.- -The United States and Russia are the greatest wheat-growing countries in the world. The United States in 1914 produced 891,017,000 bushels of wheat, and Russia in 1913 produced 962,587,000 bushels. In both of these countries wheat farming is carried on extensively and large fields are common. But the yield per acre is much less in these countries than is the average in some other regions. Note for example the average yield per acre in the following countries for the years 1901-1911 inclusive: United Kingdom 32.8 bushels Germany 30.7 France 20.1 twelfth Census Report, Vol. X, p. 352. 1 14 THE WHEAT INDUSTRY Austria-Hungary 19.9 bushels United States 14.3 Russia 10.0 The reasons for the relatively low yields re- ported by the United States and Russia are, - - (i) extensive rather than intensive cultivation, (2) continuous wheat cropping, (3) small amount of fertilizers used, and (4) large acreage grown where climatic conditions are not favorable for heavy yields. The last reason is often overlooked. Its importance, however, cannot be questioned. Re- gions of somewhat scanty rainfall may produce only moderate yields yet be more profitably de- voted to wheat than to other crops. Population in such places is scattered, fields large, and land low-priced. The differences in yield per acre in the wheat countries of the world are very similar to those of different sections of the United States. Kansas and North Dakota are the two states leading in total production, but they are far down the scale in yield per acre. In 1913, a year of very high wheat production, the yield per acre in Kansas averaged only 13 bushels, in North Dakota 10.5 bushels, while Maine reported an average of 25.5 bushels per acre. Yet no one would question that wheat is a very profitable crop in the first named states. Although low yields may be profitable in some places, higher yields are desirable and so there FACTORS IN WHEAT PRODUCTION 115 is need for studying methods of increasing the yield. The Effect of Tillage. — Careful preparation of seed bed is essential. Extensive farming often involves working a part of the ground when con- ditions are unfavorable. Because of the size of the field, only part of the plowing is done at the right time, - - part of it must be delayed. When the remaining part is plowed, sometimes the soil is too dry, at other times it is too wet. Large acreage is depended upon to make up for the lessened yield per acre, caused by such conditions. With a denser population and the consequently increased competition, greater care in planting and preparation becomes necessary. The Importance of Seed Selection. - -Conditions in the wheat-growing regions of North America are so diverse and settlement in many parts so recent, that the varieties best suited to different localities are still in doubt. Constant experimen- tation is in progress that lines of improvement may be found for these cases. With more complete adaption of variety to local soil and climate con- ditions, higher yields will follow. The Rotation of Crops. - - Wheat farmers are com- ing to realize that continuously planting to the same crop on the same soil soon causes decreased yields. This is due to the fact that the amount of available food material necessary to the particular ii6 THE WHEAT INDUSTRY plant is diminished and crop rotation or summer fallowing prolongs the period of high productivity by maintaining a favorable physical condition of the'soil. The Use of Fertilizers. - - The soil must possess in available form the essentials for plant growth, viz., (i) sufficient though not excessive moisture, (2) lime, and (3) the indispensable elements of plant food, nitrogen, phosphoric acid, and potash. The last three are usually contained in barnyard manure, which is considered an excellent fertilizer. The old sections of the United States, as well as most European countries, have ample rainfall, but long-continued cropping has reduced the supply of available plant food in the soil. In order to raise paying wheat crops the deficiency must be overcome. This may be done by applying pre- pared mixtures which are high in the particular plant foods needed. Such mixtures are known as commercial fertilizers. The cost of this fertiliza- tion is heavy, but the returns are so materially in- creased that the farmer is much more than repaid for his outlay. In the more newly settled regions commercial fertilizers have not proved profitable. The soils are naturally very fertile and cropping has not continued long enough to deplete the available plant food. This condition is generally true of the states west of the Mississippi River. Here to most of the FACTORS IN WHEAT PRODUCTION 117 farmers the term commercial fertilizer is practi- cally unknown. Such is not the case, however, in the Eastern states. There fertilizers present an important item of cost in wheat production. The following table shows some marked contrasts in the cost per acre in selected states.1 Commercial Fertilizers in Wheat Production, 1909 STATE COST PER ACRE STATE COST PER ACRE Maine .... $5.00 Nebraska $ -09 Pennsylvania . 2.83 Kansas .... .06 New York . . . 2.50 North Dakota .06 Ohio I.76 Oklahoma •03 Minnesota . .18 It is readily seen that the states which can pro- duce profitable crops without the use of commer- cial fertilizers have a distinct advantage in cost of production. In such regions care should be taken to postpone as long as possible the time when the use of such fertilizers will become necessary. Careful tillage, scientific crop rotation, and the use of barnyard manure should be practiced. The Effect of Irrigation on Wheat Production. - Where the supply of moisture is deficient, irriga- tion is necessary. This is the case in many of the valleys of the western mountain states. Al- 1 Crop Reporter, May, 1911. THE WHEAT INDUSTRY s o O V. ft, O •ng gt siansng ' 1 QNV ONiHsaanx ONIISaAHVH ONIINVIJ aaa§ Nouvavdaaj aazmiaaj ON r^- oo t/i O^OO co O ^o o cV co OO - CO O^^O CQ O 8 O ^r> O ^O M CO LON LOCO O Tj- Vi 8 O uo ur> O'vO 00 O O f"> V3. .>> . — The elevator is a tall, towerlike building. MARKETING 127 country elevators usually vary from 8000 to 20,000 bushels, although some are much larger. Gasoline or steam engines are used as power for operating the machinery. The elevators are in charge of a buyer, known as a grain dealer, who grades each farmer's wheat and pays him as soon as it is delivered. This transaction completed, the farmer's direct interest ceases. He takes his money to use for living ex- penses, and the surplus is often used for buying equipment to raise more wheat. He buys more land or more up-to-date machinery, and in either case looks forward to increased production. He has made his contribution to commerce. The Market Grades of Wheat. - -The price received by the farmer depends somewhat on the quality of the wheat. The larger market centers have adopted standard requirements for different grades so that the wheat of commerce is now purchased and handled as No. i, 2, 3, 4, or Ungraded. It is also classified as to whether it is Spring or Winter wheat and Hard or Soft. This classifica- tion further includes in a general way the color, - white or red. Thus a typical market description for Kansas wheat would be No. 2 Hard Winter Red. The grade requirements are not uniform in all countries of the world, and not even closely uni- form in the different market centers of the United 128 THE WHEAT INDUSTRY States. In a general way, however, the following is considered a fair statement of grade require- ments, and illustrative of differences between the commercial grades : Classification of Wheat adopted at the Merchants' Exchange, St. Louis Choice White. — Bright, sound, dry, plump, and well-cleaned pure white winter wheat and to weigh at least 62 pounds per measured bushel. No. i White. — Sound, dry, well-cleaned pure white winter wheat to weigh at least 60 pounds per measured bushel. No. 2 White. - - Sound, dry, white winter wheat reasonably cleaned, to weigh not less than 59 pounds per measured bushel. Choice Red. — Bright, sound, plump, dry, and well-cleaned red or red and white mixed winter wheat to weigh at least 62 pounds per measured bushel. No. i Red. — Sound, well-cleaned, dry-red or red and white mixed winter wheat free from rye, to weigh not less than 60 pounds per measured bushel. No. 2 Red. — Includes all sound, dry, reasonably cleaned, red or red and white mixed winter wheat below No. i red and to weigh not less than 59 pounds per measured bushel. No. 3 Red. — To include dry red, white or mixed, or bleached winter wheat free from must, to weigh not less than 57 pounds per measured bushel. Grading the Wheat. - - The local buyer in order to determine its grade is usually required to test a typical sample of each load. This is done by tak- ing handfuls of wheat from different parts of the MARKETING 129 load and filling a standard measure. The correct amount is obtained by heaping the measure and scraping off the excess by means of a straight- edge. The vessel used is generally in the form of a cylinder about 5f inches deep, 5f inches in diameter, with a capacity of two quarts. It is so graduated that weighing it by the steelyard scheme, the reading is given in pounds per bushel. The volume of a bushel is 2150.42 cubic inches and the standard weight in most states is 60 pounds. Where the weight of a volume bushel exceeds 60 pounds, the wheat is over weight, where it weighs less than 60 pounds it is under weight. Referred to this same standard, wheat is known as heavy or light. In order to be full weight, the grains must be of good size and quality and the wheat dry and free from dust, chaff, and bits of straw. Since cleanliness is very important in affecting weight and appearance, and since both of these facts are considered in determining the market grade, the work of the thresher should be well done. In many instances the wheat delivered by the farmer to the elevator, because of insufficient cleaning, lacks just a little of belonging to a higher grade and a lower price results. In this event the grade can be raised by recleaning. in the elevator, and the expense of the extra work is more than met by the increased price which is obtained for it. The 1 30 THE WHEAT INDUSTRY grain is bought at the grade shown by test, which grade the buyer, after the grain is his property, will try to improve. The reason for this appears when we know that each grade usually has a market value of two to three cents per bushel above that of the next lower grade. While grading wheat follows general rules, ex- perience is necessary to become proficient in the work. Much depends on the judgment of the buyer since he must be fair both to the seller and to the purchasing company. The Ownership of Elevators. - - In the earlier years the elevators were owned and operated by individuals. Many were ex-farmers who pre- ferred business to active farming and thought it an easy way to make money. Others were bus- iness men attracted to that line of work. Some were highly successful, and those who lacked business sagacity or were careless in management failed. Competition between rival concerns in the same town or in near-by towns forced operators to buy on very close margins. The buyer pur- chased independently, making himself the owner of the wheat in transit to central market. If the price advanced he was the gainer ; if it fell he suffered loss. Buying thus became intimately related to market tendencies, and many men failed because they did not guard against falling prices by buying with sufficient margin. When prices MARKETING were rising there was a tendency to buy on a margin so low that rise in price was necessary to avoid loss on the transaction. Sometimes the expected advance failed to come and the dealer suffered serious loss. When a sharp rise occurred FIG. 67. — Loading freight cars for shipment from local elevators to central or terminal markets. In this case the elevator machinery was operated by steam. the profit was large and this often stimulated a speculative desire which later frequently led to recklessness and disaster. Individual ownership of elevators resulted in close buying, and hence full returns to the wheat grower. The competitive conditions, however, 132 THE WHEAT INDUSTRY did not endure, for the successful operation of one elevator enabled the owner to buy another from some one less fortunate and soon the advantage of organization became apparent. Companies were formed which bought all the elevators along a given line of railroad or in a certain territory. These became known as Mine elevators." They were managed by men who were expert in following market conditions and who were able to find the best places to sell. The large volume of grain at their disposal was of advantage not only in securing the best prices but also in obtaining cars when needed. A local manager was placed in charge of each elevator. His business was to weigh the grain, look after the mechanical work, and submit daily reports on the business done. He had no dis- cretion as to prices, for daily instructions were sent from company headquarters. In the event of sudden changes in the market, telegraphic instructions were sent. An important task of the manager in this case was to keep the good will of the farmers. Conservative buying, close watch of market conditions, and keen business methods through- out are strong arguments in favor of the exten- sive elevator companies. In some localities all the elevators passed into the hands of one com- pany ; and, since, having become accustomed to MARKETING 133 selling to the elevator, the farmers would not sell by direct shipment, the company was thus given a virtual buying monopoly. The elevator, once established in the community, became a public service necessity. Monopoly of ownership often resulted in the charging of excessive rates, - - in other words, buying at too high margin. This, of course, resulted in giving the producer a lower price than that to which he was entitled. Indi- viduals were unable to remedy this since they could not compete with the powerful organizations. Many companies never abused their advantages and were content with the profits resulting from good business management. The abuses of some, however, placed nearly all of them under suspicion. Out of this condition grew the organization by farmers of local companies which built so-called ' farmers' elevators." Since the strength of the concern lay in its membership, shares of stock were sold to as many farmers in a community as possible. The business of the local companies was placed in charge of a board of directors who hired a man experienced in grain dealing as man- ager. To him was intrusted the working out of details subject to the approval of the directors. Each subscriber pledged himself, if prices were equal, to sell to his own elevator. If the line elevator paid higher prices than the farmers' elevator he would sell there ; in such case he 134 THE WHEAT INDUSTRY would probably pay a small percentage of the gain to his own company. This served to estab- lish a fund which would tide it over dull periods. This fund was important, since it was planned that grain should always be bought at a reasonable profit and never at a loss. These conditions would insure competitive conditions for the line elevators. Although, early in the days of organ- ization, many farmers' elevators failed because of poor management, the general effect has been good. At present they are usually successful throughout the Central states. Experience and organization have rendered them efficient. Com- petition is not now between individual elevators but between strong rival companies, and business methods have been greatly improved. Out of this condition greater economy and efficiency have resulted. Railway Transportation. - Wheat in the ele- vator or in the cars is an article of commerce. Usually it has passed from the ownership of the producer to that of an agent who has in turn intrusted it to the carrier. Railways haul the wheat to mills, to central markets, or to terminal elevators. These elevators are usually situated where water transportation can first be employed. This carrying work is spoken of under two heads, the short haul and the long haul. The former includes shipments to local mills and from small MARKETING 135 towns to the central markets ; and the latter, the shipments from the central markets to the terminal elevators. The typical central markets for wheat in North America are Winnipeg, Minneapolis, Omaha, Kansas City, and St. Louis. These are all inland cities situated in the wheat country and are focal points of numerous railroads. The wheat in carload lots is shipped from adjacent territory, hence the term short haul. From these cities it is sent by trainloads to terminal markets or export centers. This involves greater distances and so the term long haul is applied. The prin- cipal terminal cities in North America are San Francisco, Portland, and Seattle on the west coast ; Quebec, New York, Philadelphia, and Baltimore on the east ; and Galveston and New Orleans on the south. Because they also have a large export trade by water route, Duluth, Chicago, and Buffalo are called inland terminals. The terminal cities which are located near the great wheat- producing districts likewise naturally receive a great deal of grain by short haul. If distance is considered, the short haul rates comparatively are much higher than those of the long haul. For instance, the rate from central Nebraska to Omaha is 8 cents per bushel for a distance of about 200 miles, while the rate from Omaha to Galveston is only 11.7 cents per bushel for a distance of 1338 miles. i36 THE WHEAT INDUSTRY J3 to U oo ^o o MARKETING 137 Water Transportation. - The Great Lakes High- way. - The Great Lakes, connected with the Atlantic Ocean by rivers and canals, constitute the greatest inland water highway in the world. It reaches deep into the interior of North Amer- ica and practically touches the heart of the FIG. 69. — A steamer carrying wheat for export. wheat region. Lake Superior furnishes an easy outlet for the wheat areas of south central Canada and the north central United States, while Lake Michigan competes with the Gulf of Mexico for the trade of Oklahoma, Kansas, and Nebraska. The Great Lakes, connected with Quebec through the St. Lawrence, and with New 138 THE WHEAT INDUSTRY York City through the Erie Canal and the tidal Hudson River, are thus linked with the two east coast cities of greatest exporting importance. They serve to bring the markets of Europe nearer American producers since water freight rates, even where canals are used, are much cheaper than those of the railroads. This is clearly shown by comparison : for instance, the all rail rate on a bushel of wheat from Chicago to New York City in 1912 was 9.73 cents ; by lake and canal it was 5.38 cents. The Mississippi River. — The Mississippi River is the only other inland waterway in the United States of any great commercial importance to the wheat industry. It has, however, not been able to enter into very serious competition with the railroads. This is probably due to the facts that a comparatively short haul is involved, an in- direct route is necessitated, and a considerable railroad haul is at any rate necessary in order to bring the wheat to river ports. In other words lack of navigable tributaries reaching into the wheat districts has proved a serious drawback to the commercial importance of the Mississippi River. Ocean Routes. — For wheat, as for other agricul- tural products, the ocean is the great highway of water transportation. Since Europe furnishes the market for the greater part of the wheat exported from the countries of the western hemisphere, the MARKETING 139 Atlantic Ocean has the distinction of being the greatest waterway in the world for this cereal. The freight steamers which are used in hauling the grain are immense slow-moving boats. They are loaded at the terminal elevators by chutes through which the grain slides into the hold of the vessel and are unloaded at the European seaports by electric shovels operating from cranes. But little hand labor is used and expenses are kept at a minimum. All this makes possible very low rates in compar- ison with railway charges. The freight rate from New York to Liverpool varies from 3 to 7 cents per bushel. From New Orleans to Liverpool it is from 6 to 15 cents per bushel. Wide differences in rates for the same haul are due to a lack of organization of ocean traffic. Rates are not reg- ulated by any commissions. If a ship finds diffi- culty in obtaining a cargo, it will reduce rates. If shipping is active, rates are raised. Sometimes wheat has been carried from New York to Euro- pean ports without charge because outward bound vessels had no cargoes in sight. It was cheaper to haul wheat free than to buy gravel to serve as ballast. This uncertainty of ocean freight rates does not help the farmer. Market prices always take into account the highest freight rate that is likely to be charged. If lower rates can be secured, the exporter is the gainer, not the wheat producer. 140 THE WHEAT INDUSTRY The Terminal Elevators. - - At each of the central and terminal markets immense elevators have been built whose chief business is storage. They also serve to transfer grain from railroad cars to freight vessels. With their storage capac- ities, which vary from 500,000 bushels to 2,300,000 bushels, they serve as great reservoirs into which, during the market rush following the harvest, the wheat can flow and be held ; and from which it can move as the milling and export trade demands. Companies operate these elevators for the profits which are derived from storage charges. They do not take the chances of speculation. When the elevator runs short of stored grain, the com- pany is likely to buy enough to refill, but it im- mediately sells for future delivery with storage charges added. This is called covering. It not only removes the company from danger of loss due to falling prices, but also prevents the chance of gain as a result of advance. The grain may then change ownership many times and still remain in the same elevator. Sometimes it re- mains in storage in this way for a year or more. The Wheat Exchange. - The buying and sell- ing of wheat for future delivery has given rise at various places to speculative markets. The most famous of these in this country is the Chicago Board of Trade. Here many forms of farm products are handled, but wheat because of its MARKETING 141 world relation is probably the most typical. A part of the exchange dealing with wheat is known as the wheat pit. The big wheat and flour men as well as the brokers dealing there are in close touch with all the wheat countries of the world. During the critical period preceding and during the harvest season, telegraphic reports give them detailed accounts of the wheat outlook. They are informed of approaching storms that may injure the crop. During all the growing season influences which tend to injure or improve the wheat are constantly reported. The price on the exchange is thus related not only to the visible supply, the stores of known wheat, but also to general world prospects for the future. Such a detail as the matter of prospective change in ocean freight rates to Liverpool, Constantinople, or Hong Kong will cause a price fluctuation. The dealers in the pit who are hoping for advance in prices are known as bulls, those who wish for de- cline as bears. If a man has bought wheat and desires to sell he naturally seeks an advance, hence he joins the bulls. On the other hand, a man, provided he puts up a sum of money to guarantee the contract, may sell without actually owning any wheat. Then he may sell a quantity of wheat at a high price when he expects the market to break or decline. This he hopes to buy back later at a lower price. Such a deal i42 THE WHEAT INDUSTRY depends for its success on lowering of prices and the group of men conducting it are known as bears. All this suggests, as is actually the case, that much more wheat is bought and sold than is ever raised. A large percentage of the sales conducted by the grain exchange is only on paper. Very little actual wheat changes hands. Yet the relation of the exchange to the markets is close since any of the deals which are made could be carried out should the seller prefer to dispose of the real commodity. Conditions which affect the price of wheat are so numerous that dealing in wheat futures is as uncertain as that of stocks and bonds. Since the uncertainty has its fascination for many business men, there are times in the wheat pit of the Chicago Board of Trade which are as exciting as those in the Stock Exchange of New York City. QUESTIONS AND EXERCISES 1. Why is exchange of wheat for flour not practiced much in the great wheat-producing regions ? 2. What conditions in a region favor the development of numerous small mills ? 3. Explain how short distances to market favor the sell- ing of wheat direct from the thresher. 4. What difficulties have been experienced by farmers who have tried shipping direct to distant markets ? 5. How is grain graded for market purposes ? 6. What are the market grades of wheat ? MARKETING 143 7. Explain the functions of the elevator in wheat market- ing. 8. What conditions led to the organization of line elevators? What advantages can you see in such an arrangement ? 9. What are the farmers' elevators ? What causes have led to the general organization of farmers' elevator com- panies ? 10. What is meant by the terms short haul and long haul as applied to freight ? 11. What are the chief central wheat markets in North America ? Where are they located with respect to the wheat- producing regions ? 12. What are the principal terminal cities for wheat ex- ports in North America ? 13. What ocean is of first importance in the wheat trade of the world ? Why ? 14. Of what importance are the terminal elevators in the marketing of wheat ? 15. Briefly explain buying and selling in the wheat ex- change. CHAPTER IX MILLING The Milling of Wheat. - - Perhaps no part of the story of wheat is more fascinating than that of milling. Very little whole wheat is used for food. Practically all of it is ground in some manner, and the parts of the grain are separated before it is prepared directly for the table. The processes of making flour and other wheat products are exceptionally interesting. This interest may be due, in part, to the fact that milling was the operation in the wheat industry which first was done outside the home. The necessity of more power for the operation of the mill than could be supplied in the home favored the establishment of village mills, and this method very early became the prevailing form of the industry. These mills were usually located where power could be derived from a stream or from the wind, although, some- times, cattle or horses were used. They came to be known as gristmills, because the miller was paid by taking as toll a part of the grain, giving back to each customer the rest of his wheat as 144 MILLING flour and bran. The miller thus became an im- portant and respected personage in the community, FIG. 70. — An old mill by a stream. the people being dependent upon him for an essential food. Then, too, the stability of his business usually made him well-to-do. Many 146 THE WHEAT INDUSTRY writers have eulogized the miller and given voice to his sturdy character. The familiar Miller of the Dee is one of the many examples, where an author has made clear the popular figure's char- acter and standing. 'There dwelt a miller, hale and bold, Beside the river Dee ; He wrought and sang from morn till night, No lark more blithe than he." The poet tells of the miller's discussion with the king in which the king says, "'Thy mealy cap is worth my crown, Thy mill my kingdom's fee ! Such men as thou art England's boast, O Miller of the Dee!'" Modern methods of handling the wheat and the development of a variety of industries has pro- duced many changes and has lessened the old close relation among producer, consumer, and miller. Most farmers now sell their wheat to grain buyers and in turn buy flour from the stores as they need it. Gristmills are, however, still operated in some sections. Peculiarly enough, the character of the miller has not changed greatly and he is still held in much the same regard as of old. Primitive Milling. - - The Handstone. - - It is in- teresting to learn something of the stage of devel- MILLING opment of different peoples as indicated by their methods of milling. The handstone is used by some Indian tribes. Here the grain is placed in a hollow stone and the women pound it with another stone. The grain by this method is not reduced to a powder, but is merely broken into rough fragments. This is undoubt- edly one of the most primitive methods and seems to be the one early used by all peoples, for specimens of these handstones are f o u n d in many parts of the world. Some tribes use two stones so shaped that they may be easily handled. The crusher is oval and the container is rounded and deep. When of such forms they are called the mortar and pestle. The latter sometimes has a handle made of wood. This form of mill was used for many years by the early set- tlers of Plymouth, Massachusetts. In these primi- tive methods the milling was done by the women. FIG. 71. — The handstone used in grinding wheat. 148 THE WHEAT INDUSTRY The Quern. - - In parts of Europe and Asia the quern is used. This is an improvement over the handstone and also over the mortar and pestle. In this method the two stones are mechanically united so that the upper stone fits into and revolves upon the lower. A hole is bored in the side of the upper stone and a handle inserted by which it is turned. A n- other opening at the top admits the grain, which passes through a hole to the lower stone. There, as the upper stone is turned in a half circle, the grain is crushed. This motion likewise works the crushed grain to the edges, whence it drops into a bowl or other container. In early times the women usually did this work with the smaller querns, while cattle were used to turn the larger ones. This method came into general use about the dawn of the Christian era. It was the first British flour mill and is also men- FIG. 72. — The quern. MILLING 149 tioned in early American history. The handstone, mortar and pestle, and quern, thus, all belong to the type of mill in which grinding is the method of reduction and human energy is practically the only power. In ancient times the work in each method was largely done by women. Later on, however, slaves and criminals were used. Buhrstone Mills. - - Buhrstones, or millstones, used by small mills in almost every country, repre- sent another type of milling. By this method the grain is cut and crushed and emerges as a much finer product. The surface of each stone is cut so that the grooves of one fit into those of the other, and by the sharp edges of these grooves the grain is cut to pieces. The power used is from cattle, wind, or water. Sometimes they are run by steam power or electricity. These mills are larger than the quern and others previously de- scribed. The grain is ground for the village or community, the miller charging a toll for grinding. These simple mills were common in the early history of the United States, and the improved gristmill was the prevailing type until about 1880. Small mills were located wherever water power was available. Towns near power sites served as locations for the larger ones. In general, mills were scattered and they were of moderate size. As population and wheat production increased, it became necessary to produce more flour. Mills ISO THE WHEAT INDUSTRY with several pairs of stones then became common. During the period immediately after the Revolu- tion, the flour mills of Delaware were among the best known. Twelve mills upon the Brandy- wine, with 25 pairs of buhrstones, ground 400,000 bushels a year. Improved methods of handling the grain and flour were also invented. About 1785 the elevator and conveyer were introduced, thus eliminating much hand labor. Development was so rapid that in 1808 Pittsburg had a steam mill with three pairs of buhrstones. The Development of Modern Milling.- The roller mills, which use the gradual reduction pro- cess in the manufacture of flour, represent the modern type. Though they were not introduced until about 1880, they have now come into gen- eral use in all the great milling centers of the world. This process of milling originated in Austria, and it is interesting to review the prob- lems that led to its adoption in the United States. In the old processes, the millstones were at first set very close together so as to produce as much flour as possible at one grinding. This produced friction and heat and often brought about chemical changes which injured the color, taste, and quality of the flour. Wheat, which was hard and rich in gluten, could scarcely be used at all, for it was difficult to separate the flour from the bran. The soft starchy wheats thus brought the high prices MILLING 151 since when they were used the bran was more easily separated and the flour was whiter. The opening of new wheat regions in the North- west, where large quantities of hard spring wheat were produced, increased the demand for other milling methods. A method was required which would produce a good flour from their product. The first step toward this end was the invention of the middlings purifier. This is a method, which, during the milling process, separates the parts of the kernel. The middlings are the coarse particles coming from the part of the kernel be- tween the bran covering and the starchy central part. In the old process middlings were avoided, and as much flour as possible was obtained from the first grinding. Now by setting the stones far apart the purpose is to make at the first grind a large percentage of middlings and to eliminate the bran and first flour, which is of a low grade. The middlings, which are then purified and reground, make the high grade flour. By this method the hard spring wheat gave a high percentage of middlings and immediately came into favor. The increasing number of breaks that be- came necessary, though, demanded improved ma- chinery. Representatives from the leading mills in the United States visited Europe and there studied the Hungarian methods of milling. This study resulted in the adoption of a roller system 1 52 THE WHEAT INDUSTRY of machinery which, with many improvements, has come to be the modern process. By this method the grain, instead of being ground in a single pair of millstones, is run through six or seven sets of rollers and is sifted and graded after each break. The first pair of rollers are so far apart that they merely crack or break the grain. The second pair are a little closer together, the third pair still closer, and thus they continue, the distance between them being decreased with each successive pair. The old process aimed to get as much flour as possible at one grinding ; the new seeks to get as little flour as possible at the first two or three breaks. The old process sought to avoid middlings because they meant loss of flour. The new process seeks to produce as much mid- dlings as possible, because the high grade flour is produced by grinding them. By the old process but little of the gluten could be separated from the bran, which resulted in a weak flour since gluten gives it its rising quality. By the new method of milling a large part of the gluten is saved and thus a better flour for bread making is produced. In order to understand clearly the processes of modern flour making we should visit a mill. There by close observation and study we may gain a clear idea of how flour is made. To prepare our- selves, let us together make an imaginary trip, then if possible, follow it with an actual one. MILLING 153 A Visit to a Large Mill.- -As we approach the milling plant, we find ourselves contrasting the group of four or five factory-like buildings with the picturesque mills of the artist. These, with their huge vanes and great water wheels, do not harmonize with the matter-of-fact group before us. There is but little of the poetic in the build- FIG. 73. — A modern milling plant. ings, - - the power house, warehouse, elevator, and mill. We enter the office and ask if we may see the mill. We are pleased when the miller himself comes in- to act as our guide. He is still the " dusty miller," for his white suit and white skull cap are covered with flour. He is pleased to take us through, for he is proud of his mill. We follow a winding stair to an upper floor. Here he shows us how the wheat is received, cleaned, and tempered. No one needs to be there for the work i54 THE WHEAT INDUSTRY is all done by machinery. We are here shown several purifiers and dust collectors also. There is so much noise that it is hard to hear expla- nations. But we are interested in the dust collec- tor, for we have read that in the old-time mills there were disastrous explosions caused by the fine flour dust which filled the air. We resolve that later we shall find out more about this. Now we hurry down to the other floors to see the processes of reduction. Two floors are occu- pied by mills and screeners or scalpers. As we pass along we see them labeled: ist break, 2d break, ist middlings, and so forth, each machine in turn labeled to indicate its special function. We watch the material through a glass window as it comes in to each machine ; and, by opening a small door below, we catch some of the product as it leaves and note what change has taken place. We find that the products are transferred from floor to floor by conveyers. Very few assistants are about. We see one going from place to place and are told that he is making tests. The flour- is tested at every stage of the process, for it must be uniform from day to day. Then we are taken to see the bolting. At first we are afraid to enter the room for the shaking bolters make us dizzy. We soon get used to them, however, and immediately become inter- ested in the silk bolting cloth which the miller is MILLING 155 explaining. It is so finely woven that it seems impossible for flour to go through it. He shows us how screens made of this cloth are fitted into the great tank-like cases, which are really silk bottom sieves. These are shaken by machinery, and thus the flour is sifted through the cloth. This process is called bolting. Coming down again to the first floor, we stop for a while to watch the sacking of the flour. The sacks are stamped with the name of the mill and the grade of the flour. They are filled automati- cally. Men, however, handle the filled sacks and sew them up. We stay here for some time, for this is fascinating work. The man lifts the sack from the filler and weighs it. He then takes a thread from his belt and, threading it through the needle, wraps it about one corner of the top of the sack, thus making an ear. Lightning-like he sews up the opening, makes the other ear, takes off the remaining thread, and lifts the sack to the truck. This is all done so quickly that we hardly distinguish the processes. It looks like a sleight- of-hand performance and we remain until we can follow his rapid movements. The miller tells us that many large mills turn out 1500 barrels of flour per day. This, compared with the few bushels of poorly ground meal that the old mills produced, is enormous. Our tour of the mill is finished. We feel that FIG. 74. — Sectional view of a modern mill : i, scales, for weighing wheat as it is received ; 2, receiving separator, for separating other kinds of seeds from wheat ; 3, storage bins, for reserve supply of wheat in advance of mill require- ments ; 4, mill separator, for further separating foreign seeds from wheat ; 5, scourer, for removing dust from wheat kernels ; 6, cockle cylinder, for removing all round seeds ; 7, wheat washer, for thoroughly cleansing the wheat ; 8, wheat dryer, for drying wheat after washing ; Q, first break rolls, for rupturing bran, en- abling bran and germ to be separated from interior; 10, first break scalper, for sifting middlings through bolting cloth to separate from bran; //, second break rolls, for further loosening the middlings from bran ; 12, second break scalper, for sep- arating more middlings from bran ; / 3, third break rolls, for further loosening middlings from bran ; 14, third break scalper, for final separation of middlings from bran; / 5, bran duster, for sifting low grade flour from bran ; 16, bran bin, for packing bran for shipment ; 17, grading reel, for separating middlings by sift- ing through various sizes of bolting cloth ; 18, dust collector and purifier, for cleaning and purifying middlings by air and sifting ; ig, smooth rolls, for grinding purified middlings very fine to flour ; 20, flour bolter, for sifting flour from purified mid- dlings ; 21, second reduction rolls, for further grinding of purified middlings ; 22, flour bolter, for separating flour from purified middlings of second grinding ; 23, flour bin and packer, for packing flour for shipment ; 24, elevator, for raising products to the various machines. . MILLING 157 we have seen so much that we must think it over carefully before we can understand it all. We brush the flour from our clothes and thank the miller for his kindness. We leave, realizing more fully than we did before that milling is no longer a simple home industry, but that it is, rather, a complex factory system which supplies millions of people with one of their most common food materials. This has given us a bird's-eye view of the processes of flour making. As yet, we hardly understand why so many steps are necessary. In our hurried trip, we could not stop to learn the whole story of each process. Let us now study them more in detail. The Mill Elevator. - - In order to keep busy at all times a supply of wheat must constantly be kept on hand. This is stored in a tall building called an elevator (Fig. 73, building to the right and rear). The capacity of this elevator may be large or small. It usually corresponds in this respect to the size of the mill. A surplus is also carried because it is of business advantage to buy when wheat is at a low price. The grain may be purchased either in carload lots from central markets or in some cases directly from the farmers. Cleaning the Wheat.- -The wheat is brought to the mill from the elevator by a conveyer. The miller knows that in order to have a high grade 158 THE WHEAT INDUSTRY product he must start with clean grain. The first step, therefore, is to separate the wheat from husks, dirt, weed seed, and other undesirable matter. This separating is accomplished by screening processes. After screening, the grain goes through scouring machines, where wheat hairs, loose particles of bran, and any foreign matter which may be clinging to the kernels is removed. Some millers even wash the wheat during the scouring process. Tempering the Grain. — The grain thus purified and cleaned must go through a tempering process. The purpose of tempering is to put the grain in the best possible condition for milling. Just what this condition is depends upon the product desired and the details of the milling method used. Heat and moisture are always applied in some form. Tempering toughens the grain and so conditions it that, in grinding, the bran will remain in large pieces and the various parts of the interior will break up in such a way as the miller may desire. The Reduction Process. - - After the tempering process the wheat is then passed through six or seven sets of steel rollers, the first sets of which are corrugated. Each passage through a set of rollers is called a break. The rollers must be kept cool since, if the flour is heated during the process of reduction, it becomes dark. After each break the product is sifted through silk screens. The MILLING 159 parts removed, called middlings, are sent through the purifier. The part which does not go through the screen goes on to the next break. Since the first break rollers are set far apart, the grain is here merely flattened and slightly broken up. The sifting gives a small amount of fine flour. This comes from the center of the grain and, as has been previously stated, makes a poor grade flour. This is sent through the purifier, which removes particles of bran, fuzz, and dirt, and the product is called first break flour. First break flour is not added to the middlings but is sold as a low grade flour. Sometimes it is added to the shorts and used for animal feed. After the first separation the bulk of the grain is still left and goes through the second break. The rollers here are closer together and other parts of the interior of the grain break down under this process. These parts are separated by sifting and the product here is known as second break mid- dlings. This, in turn, is sent to a purifier. The remainder, which now looks quite like bran, goes to the third break, which reduces other portions of the interior of the grain so that they may be separated as third break middlings. Inasmuch as this process continues through 6 or 7 breaks, practically all of the interior part of the wheat grain is broken and removed, leaving the tough outer part as bran. i6o THE WHEAT INDUSTRY id 3 n E u t_ JS < MILLING 161 The middlings from the various breaks, after going through the purifier, are further reduced by being passed between several sets of smooth rolls. The flour product of each reduction is then bolted. This consists of sifting the flour through silk screens of closer and closer texture, until a very fine-grained flour is the product. Bleaching the Flour.- -The flour from some wheat as it comes from the bolters is dark. White- ness in flour is as much desired as is whiteness in sugar or yellowness in butter. The demand by buyers for a white flour has brought about the bleaching process. Under the old method the flour had to be stored for about three months in order to whiten it. This was a natural bleaching process, but it was very slow. Flour that was to be sent abroad could be bleached in this way, as it would whiten during the period of transportation, but a method which required a shorter time was deemed a necessity. The Alsop process, invented by Alsop in 1904, is the one now generally used in the big mills. In England it is known as the Andrews method. Its advantage is that it prepares the flour for imme- diate use and thus saves the expense of storing. The treatment consists of subjecting the flour to the action of nitrogen peroxide, a gas which is made up of nitrogen and oxygen chemically united. As the flour in a thin stream is emptied into the l62 THE WHEAT INDUSTRY bleaching chamber, it is sprayed with air which contains this chemical. Nitrogen peroxide has the property of decolorizing the oil in the flour. How the flour is actually affected by this method of treatment has been a matter of dispute ever FIG. 76. — General view of the since it first came into use. In 1910, the Lexing- ton Milling Company of Lexington, Nebraska, shipped 625 sacks of bleached flour to Missouri. The question was then brought into court by government inspectors. It was claimed that the flour contained foreign injurious substances and was thus in violation of the pure food law. Four years were spent in preparation for the case and MILLING 163 finally the court decision was announced by Jus- tice Day on February 24, 1914. The court held that there was no injurious effect observed from the use of this bleached flour. This decision of the highest court was a great victory for the Minneapolis milling district. millers of the country. It permits them to ship bleached flour to other states without violation of the pure food laws. The By-products of Milling. — The leavings from the various screenings and boltings consist of bran, the germ, and a low grade flour. The two latter products mixed together are known as shorts. Sometimes the germ and a part of the flour screen- 1 64 THE WHEAT INDUSTRY ings are put into the bran. Each miller has his own plan, being influenced by the market for the product. The germ, though high in food value, must be removed from the flour since it contains much oil. This oil would in time become rancid and thus affect the keeping quality of the flour. The Development of Milling Centers. - - In about 1835, the mills of Rochester, N. Y. were taking first place among the mills of the United States. Rochester was surrounded by about 2300 square miles of fertile valley land which was pro- ducing wheat that took prize medals in European exhibitions. The Erie Canal, Genesee River, and Tonawanda Railroad brought to the Rochester mills not only the wheat of this valley but also that of Ohio and Canada. Within the city limits of Rochester the Genesee River has successive falls aggregating 268 feet. These wonderful falls serve as a great source of power for milling. Rochester because of these natural advantages came to be known as the Flour City. The next milling centers to develop were to the west and south. By 1865 the leading wheat-pro- ducing states were Illinois, Indiana, Wisconsin, and Ohio. Transportation was down the Missis- sippi to New Orleans. St. Louis thus developed as a receiving and milling center, and held first place until 1880. Surrounded by wheat-produc- ing areas, with easy transportation in all direc- MILLING 165 tions, it has maintained a large and steady milling trade since that time. The introduction of the middlings milling sys- tem stimulated the production of spring wheat in what was then called the Northwest. The millers of Minneapolis being in that locality were among the first to adopt roller machinery. The develop- ment and rapid growth of their mills was remark- able. The Red River valley has been called " the bread basket of the world," and Minneapo- lis controls the gateway to it. With the power in the falls of St. Anthony, the nearness to the wheat country, and the transportation conveniences, the result was inevitable. Minneapolis is now the greatest flour-producing center in the world. QUESTIONS AND EXERCISES 1. What is meant by a gristmill ? 2. Why are the handstone and the quern referred to as primitive milling devices ? Where are they in use now ? 3. What methods of milling were in- common use about the time of the Revolutionary War ? 4. About when were modern milling methods intro- duced ? 5. What are the essential differences between the old buhrstone methods and the present gradual reduction pro- cesses ? 6. Why do many mills have large wheat elevators as part of their equipment ? 7. How is wheat made ready for grinding into flour ? 8. Describe the essential processes in manufacturing 166 THE WHEAT INDUSTRY « flour. What is meant by break? Why are so many breaks necessary ? 9. What are the by-products of milling ? 10. What is the purpose of bleaching flour ? 11. Trace the development of milling centers of the United States. 12. If possible visit a flouring mill and write a story, tracing the wheat through the various processes of manu- facture into flour. CHAPTER X THE USES OF WHEAT PRODUCTS WHEAT is so closely associated with flour and bread in our minds that we do not think of its other products and uses. Among the products of wheat, bread, because of its importance in the diet of all civilized people, will, no doubt, always have first place. Some parts of the wheat, how- FIG. 77. — Some farmers burn their straw stacks. ever, cannot be used as flour, and likewise certain wheats have been found to be better adapted to the manufacture of other products. The demand for variety has also led to the manufacture of many less common wheat foods. Furthermore straw has various uses both in feed and in manu- factures. Thus we see that wheat and its prod- ucts enter into many industrial activities. 167 1 68 THE WHEAT INDUSTRY How the Wheat Straw is Used. - - In the big wheat regions thousands of tons of straw are burned every year. Smaller wheat districts burn 25 to 75 Per cent of the straw. This makes of the straw almost a total loss and therefore such a method can be only temporary. Although there are many minor uses for straw, no means of utilizing the bulk of the product has yet been gener- ally accepted. Some farm- ers scatter the wheat straw over the fields as a top dress- ing in order to D T C V C n t the blowing of the soil. Sometimes the grain stacks are placed in groups near gullies ; and, as the threshing is done, the straw is piled into them to prevent erosion. The straw stacks tend to check the water in the gullies and so prevent their further growth. Others place the straw on lower parts of the land, then plow deeply, and thus improve the drainage. These methods of using straw are all better than burning it. FIG. 78. — A straw stack placed at the head of a gully to prevent erosion. THE USES OF WHEAT PRODUCTS 169 Wheat straw is fed to farm animals as a fod- der. It is low in protein and fat and high in carbohydrates. Its composition suggests that it has much food value. This, however, is not the case, since to digest and assimilate the nutrients in the wheat straw, it takes practically as much, energy as it furnishes. When other feed is scarce a good deal of straw, however, is fed. Although it has but little fattening value, it maybe valuable in carrying stock through a period of famine. Dry Matter and Digestible Food Materials in 100 Pounds of Straw FEEDING STUFF TOTAL DRY MATTER PROTEIN CARBOHYDRATES FAT Alfalfa Hay . Wheat Straw 91-6% 90.4% I0.58% •37% 37-33% 36-30% 1.38% •40% In general the chief value of the straw lies in its use as a fertilizer and an increasing amount is so used each year. The nitrogen, phosphoric acid, and potash which it contains are the im- portant constituents which growing plants need. If purchased as commercial fertilizer, the amount of these elements which is found in a ton of wheat straw would cost about $2.50. On this basis the straw from an average 4<>acre field is worth $100. This is a much higher value than can be obtained from any of the other uses that we have discussed. 170 THE WHEAT INDUSTRY Straw that is to be applied as fertilizer serves a double purpose. It is first used as bedding for stock and is then returned to the soil as a manure. Experiments upon lands that have been fertilized in this manner have usually shown a decided in- crease in crop yields. Wheat straw is also used in a number of manu- factured articles ; for example, mattresses, door- mats, paper, and hats. S t raw pulp for the manufacture of paper is also an important article of commerce. The production of wood pulp, however, has lessened this use of the straw, since the wood pulp is cheaper and is more easily utilized. The manufacture of straw pulp is now practically con- fined to Germany. It is used for the purpose of making cheap printing paper harder and more opaque. Manufacturers of straw hats likewise depend largely upon wheat straw for their raw material. The finest straw for this purpose comes from the vicinity of Tuscany in Italy. There the FIG. 79. — After the wheat has been cut, weeds and grasses spring up in the stubble, afford- ing autumn pasture. THE USES OF WHEAT PRODUCTS 171 V straw is an important product of the wheat plant. The plaiting of the straw, furthermore, gives em- ployment to thousands of women and children. Most of the plaits are sent to the factories of England and some are imported by the United States. Wheat Grain as Stock Feed. - -Wheat grain not only is relished by all kinds of farm stock but is a valuable food. It is only within recent years, however, that it has been so used to any great extent. Since it costs more to produce wheat than corn, wheat is not likely to become common stock feed, but there are times when it can be profitably used. A shortage of corn and an over- production of wheat may bring about market con- ditions that would warrant its feeding. Damaged wheat, likewise, should be fed rather than sold at a low price ; for, although the flour value, which determines the price, may be very low, the feed- ing value may be high. Wheat is fed as an appetizer by mixing it with other grains. Since it is so hard it should usually be ground or soaked before feeding. In the milling of wheat for flour, several by- products are produced. These are usually known as shorts and bran, and are important stock feeds. Their composition varies in products from different mills. In general, shorts contain most of the germ and the screenings from the various 172 THE WHEAT INDUSTRY grades of flour. Bran is composed of the outer coats of the kernels and of such portions of the inner parts as are not separated in the milling processes. The scourings from the grain are usually added to the bran. Shorts and bran are both concentrated stock feeds. Wheat as a Food.- The wheat grain has its largest use as a human food and in this capacity has rapidly replaced the other grains. This is due to its palatability rather than to its superiority in sustaining life. Sometimes the whole wheat is used. In this case the grain is cleaned and cooked until it is soft and then served with milk and fruits added. This was the primitive method of preparing wheat. Now it is usually more or less broken up and separated according to its composition. The Use of Wheat for Macaroni. — Macaroni is an Italian preparation. It is made from hard wheats, which have a high gluten content. They are often called macaroni wheats, of which Durum is a typical example. They are grown in nearly all the wheat-producing countries. Some of the very best macaroni wheats are grown in Russia and Italy. Although originally an Italian indus- try, macaroni is so widely used that many coun- tries are now manufacturing it. In the United States, from home-grown Durum wheat, about 100,000,000 pounds of macaroni are made annu- THE USES OF WHEAT PRODUCTS 173 ally. This quantity supplies only about one half the demand. The industry is growing rapidly, how- ever, and the products are being widely advertised as " the best in the world," and " made in America from American-grown wheats." \ Copyright by Underwood and Underwood. FIG. 80. — Drying macaroni in the open air, Naples. In the manufacture of macaroni the grain is ground into a coarse granular product, called semolina. This is put into a large mixer and boiling water is added. The 'mass is stirred and then kneaded into a dough. This is put into a cylinder 174 THE WHEAT INDUSTRY which has a perforated plate at the bottom and is then forced through this plate. As the strings of dough appear they are cut into desired lengths and are then hung over poles or are spread out on tables to dry and temper. There are various names for the different forms of this substance. If fine threads have been produced it is known as vermicelli ; if it is in the form of thin sticks or pipes it is called spaghetti. Sometimes the dough is rolled thin and shaped into, various forms as stars or discs. These forms are baked and are sold either in package or bulk under the name paste. Some of the macaroni made in European cities is sun dried. It is placed on racks which are sometimes left out in the streets until the product is dry. This unsanitary method has been severely criticized and so in recent years there has been much improvement. Most of the macaroni factories in the United States are models of cleanliness. Their product is kiln-dried and is handled by machinery. The label, ' Made in the United States," indicates high quality in macaroni. The Use of Wheat in Cereal Foods. - - The manu- facture in commercial quantities of cereal foods made from wheat is of American origin. The production of such foods is a prominent industry in Battle Creek, Michigan, and in Niagara Falls, New York. The high favor gained by cereal foods THE USES OF WHEAT PRODUCTS 175 has caused manufacturing plants to be established in a great number of other cities throughout the country.. This is especially true of the Mississippi Valley region. Since the germ portion of the grain is a by-product in milling, flouring mills have frequently found it profitable to produce certain kinds of wheat foods, particularly such as make use of this germ portion of the grain. Wheat foods are of many kinds : those which are whole wheat and those which use but parts of the kernel ; those which are cooked and those which are uncooked. All are in general favor. The reasons for their popularity are not hard to find. Not only are they nutritious, palatable, and inexpensive, but they are readily and quickly pre- pared for table use. Because of their dryness they are also easily kept fresh. The factories where these cereal foods are made are generally very sanitary. In the first process all dirt and other foreign matter is removed and the wheat is thoroughly cleaned. This cleansing is accomplished by sifting, fanning, and scrubbing. Then the clean wheat goes through the various processes of preparation and finally the product comes out ready for market. In the whole pro- cess of preparation it has not been touched by human hands. Even packing the food into the cartons or packages is in nearly every instance done by machinery. 176 THE WHEAT INDUSTRY THE USES OF WHEAT PRODUCTS 177 Total and Digestible Nutrients and Fuel Value of Wheat Breakfast Foods l PROPORTION OF TOTAL WATER PROPORTION OF DIGESTIBLE AND NUTRIENTS IN FOOD NUTRIENTS IN FOOD NAME OF FOOD H 1 go ;» tn z O W « 2 pa — > O H a & W § < ij ^ H 1 H K£W H PQ H O oj H < Q $ y ^ & £ Ex & £ < fi fe U UH PH Per Per Per Per Per Per Per Per Per Per Calo- Cent Cent Cent Cent Cent Cent Cent Cent Cent Cent ries Whole Grain . . 10-5 11.9 2.1 71.9 1.8 1.8 Cracked Wheat . IO.I I I.I 1.7 73-8 1-7 1.6 8.1 I-S 68.7 1.2 1501 Rolled Wheat, steam-cooked . 10.6 IO.2 1.8 74.1 1.8 I-S 8.5 1.6 70.7 I.I 1541 Flaked and crisped, ready to eat . . . 9-4 12.2 1.4 72.7 i-9 2-4 8-9 1-3 67.9 1.8 1500 Flaked, crisped, and malted, ready to eat . 9.0 12. 1 1.4 73.0 1.8 2.7 9-i 1-3 68.4 2.0 1526 Coarsely ground, parched at factory . . . 8.0 I4.2 3.1 72.3 I.O 1.4 11.5 2.8 70.1 I.I 1699 Shredded Wheat 8.1 10.6 1.4 76.0 2.1 1.8 7-7 !-3 7I.I 1.4 1521 Farina .... 10.9 II. 0 1.4 75 -9 •4 •4 8-9 i-3 72-9 •3 1609 Crumbed and malted . . . 5-6 12.2 I.O 77.6 1-7 1-9 9-1 •9 73-7 1.4 1923 Cereal foods of all kinds have been extensively and ingeniously advertised and those made from wheat have been given particularly wide publicity. The claims sometimes made for them are aston- ishing. When these foods first appeared on the market, it was impossible to tell whether such claims were true or fanciful. Investigators at 1 U. S. Dept. of Agriculture, Farmers' Bulletin 249. 178 THE WHEAT INDUSTRY experiment stations have studied their composi- tion and food value so that now definite information about them is available. The composition of the various cereal foods made from wheat is about the same. There 'are slight variations because of differences in the grain used and in methods of preparation. The main differences are in ap- pearance and flavor. The table on page 177 shows the average composition of the various breakfast foods, the proportion of digestible nutrients which they supply, and their energy values. Because there is a bewildering number of trade names, there has been no attempt made to use them in this table. Instead there are used descrip- tive terms which correctly group the foods and answer the same purpose. An examination of any special brand as to its appearance and physi- cal characteristics will determine the class in which it is included. A study of the table shows that these foods are dry materials, for the average water content is only about 10 per cent. They are rather high in protein and are especially rich in carbohydrates. The Use of Wheat for Flour. — The uses of wheat thus far described are of minor importance if we take into account the quantities consumed. The great bulk of wheat is made into flour which is used not only in making bread but also for a variety of less important foods. Because of differences THE USES OF WHEAT PRODUCTS 179 in the wheat and in methods of milling, there are many kinds and grades of flour. Flour made from Hard Wheat. - - Hard wheat flour is the great bread flour. This fact is not due to any especially high nutritive value but to the fact that bread made from it is, on account of its lightness, easily digested. The gluten content of a flour largely determines its bread-making qualities. When water is added, the gluten binds the particles of flour together and the dough, in- stead of being flaky, as in soda biscuit dough or pie crust, is made tenacious. This gives it ability to expand. If, on the other hand, the flour con- tains too much gluten, the dough is sticky. It is gluten in dough that gives it the quality of stretch- ing and rising as the gas from the yeast develops within it. Thus a light loaf is made. Flour made from Soft Wheat. - - Soft wheat flour has more starch and less gluten than that which is made from hard wheat. It has its greatest value in the making of foods in which tenacity and expansion are undesirable or unnecessary. Soft wheat is better for crackers, cake, and pastry. Bread made from this flour is white, but is likely to be heavy. Flour made from Durum Wheat. - - Durum wheat flour is very high in gluten. It is used chiefly in the manufacture of macaroni. Dough made from Durum flour is sticky and hard to handle. The i8o THE WHEAT INDUSTRY bread is yellow and has a peculiar, nutty taste. It holds moisture better than bread made from other flours. Durum flour is likewise of value in blends. The successful blend does away with the stickiness of the dough and lightens the color. It gives a moist bread of good flavor. Although the grain is so hard that it has presented difficult problems, the use of Durum flour has increased rapidly in the last few years. When the problems of milling and baking are overcome, Durum wheat will undoubt- edly come into much more general use. Graham Flour. - - Graham flour is simply wheat meal ; that is, the entire grain ground into a pow- der. Since the branny portions will not reduce as easily as the inner parts, they remain coarse. To overcome this objection, the bran is sometimes ground separately. Graham flour is also used chiefly for bread. We frequently hear that bread made from graham flour is more nutritious than that made from white flour. Experiments and tests seem to show that, since nutritive value de- pends upon composition and digestibility, white flour yields the more nourishment. There is not, however, a great difference. Graham flour has high protein content, but also contains a large per- centage of indigestible matter. Whole Wheat Flour. - - Entire or whole wheat flour suggests a product identical with the graham. This is not the case, however, for, in whole wheat THE USES OF WHEAT PRODUCTS 181 flour, the outer branny layers of the grain are re- moved. Entire wheat flour is also not as coarse as graham. Much of the so-called whole wheat flour is merely a mixture of patent flour, middlings, low grade flour, and germ. Bread made from this flour yields more energy than that made from gra- ham and less than that made from white flour. Composition of Breads as shown by Experimental Studies 1 MATERIAL PROTEIN FAT CARBO- HYDRATES ASH Bread made from Oregon Wheat Flour. Standard Patent Entire Wheat . . Graham .... 8.32% 9-49% 9-94% 1-37% 1.82% 1-83% 88.93% 87.24% 85.72% 1.38% i-45% 2.51% Bread made from Oklahoma Wheat Flour. Standard Patent Entire Wheat Graham .... 16.24% 18.06% 1843% 1.02% 1-77% i-94% 82.03% 78.75% 77.12% •71 % i. 60 % 2.51% White Flour. - -White flour is the flour which is most widely used. It contains about 73 per cent of the kernel of the wheat. The germ and the bran are both removed in the milling and the re- mainder is made very fine by repeated grinding 1U. S. Department of Agriculture, Farmers' Bulletin No. 389. 182 THE WHEAT INDUSTRY and bolting. It makes a whiter, lighter loaf than is made by either graham or entire wheat flour. There are many brands and grades of white flour. By sorting the various parts of the wheat during its reduction, each mill produces several grades, all of which differ in composition and texture. The highest grade is called Best, Fancy, Patent, or some similar name. Other grades are Standard, Choice, and Family. The several grades manufactured by each miller are peculiar to his mill. These differences are due to the physical and chemical character of the wheat used, to mill- ing methods, and to the skill of the miller. Each miller must keep his products uniform so that the baking qualities of the different grades of flour will remain constant day by day. Bakers are so particular about this that they test each fresh lot of flour and report any variation in quality that they find. The housekeeper likewise prefers a brand with uniform bread-making qualities and, when one proves unsatisfactory in this respect, usually changes brands. Of all the forms in which wheat has been used as human food, bread has proved the most satis- factory. It is palatable and easily served in a variety of combinations. It is well digested with very little waste. The protein content is too low for it to serve as the sole article of diet, but, eaten THE USES OF WHEAT PRODUCTS 183 with other foods, it is invaluable and well deserves its title, " the staff of life." Methods of Bread Making. - - In past years bread making was done almost exclusively in the home, but, like many other domestic arts, it has been largely taken over by the factory. The home has, however, only with a great deal of reluctance given up the baking of bread. Until recent years the home-baked loaf was far superior to the prod- uct of the factory. This was shown in the con- tempt that people had for baker's bread and in the delight that patrons of bakeries expressed when afforded an opportunity to eat home-made bread. Though now factory-made bread is usually of excel- lent quality, the reputation of the home-made arti- cle is still superior. The strength of this opinion is shown in the fact that practically every town and city has a bakery using the label ' ' Home-made ' or " Mother's Bread ' for its product. Although bakeshops are as old as history, for many centuries there was but little progress in them. Within recent years, however, the baking business has been revolutionized to such an extent that even the men who have been responsible for the rapid changes are still marveling at them. While some bakeries still exist in which there are few indications of progress, in the great majority of cases new and better ways are displacing the old. i84 THE WHEAT INDUSTRY Scientific Methods of Bread Making. — The house- wife and the old-time baker recognize that a cer- tain amount of luck enters into each baking. They cannot produce a uniform product. Modern bak- ing is scientifically done. Nothing is left to chance. The baker has studied the principles of baking and understands the working of the laws that govern his product. In his bakery there is a laboratory where with microscopes, tubes, bal- ances, and other instruments, the materials to be used are tested by experts. By this means baking qualities of the flour are determined and uniform- ity is maintained by blending flours whose con- tents are known. The temperature and the humidity of the mixing room are likewise controlled to such an extent that uniform conditions are maintained regardless of weather changes. Flour, yeast, salt, milk, sugar, - - everything put into the vat is weighed in exact proportions. Should the flour or yeast vary or should a slightly differ- ent product be desired, the baker knows just what treatment is needed to produce the desired results. He is guided by scientific laws. Sanitation in Bread Making. - - The teachings and demands of modern sanitary science and the desire to cut down manufacturing expense have been factors which have acted as a spur to both machine men and bakers. Both of these causes have stimulated a demand for automatic processes THE USES OF WHEAT PRODUCTS 185 of bread making. These processes are in turn being improved each year. Now no hand need at any time come into contact with the bread. The materials are weighed, tempered exactly, put into the mixers, thoroughly combined, and forced into troughs in the fermenting room. When the dough has reached the desired lightness it is dropped out of the troughs into the divider, where it is cut into pieces of the weight desired. These pieces are then carried on a canvas belt to the rounder, by which they are rolled into balls. They are then conveyed into the proofer. This is an inclosed vat where the balls are moved slowly up and down until they recover their lightness. From the proofer they are carried through the molder, where they are given proper shape. The molder drops them into the baking pans, which are placed on racks until ready to be transferred into the ovens. After the loaves have been taken from the oven and cooled, they pass through the wrapping machine. Then they are ready for the delivery wagon. The bread delivery wagons are familiar sights in every city and even in some rural districts. An up-to-date bread wagon has a closed box which is lined with canvas to keep out the dust. The loaves rest on trays and the whole interior is kept scrupulously clean. The strictly modern bakery is a model of sani- 1 86 THE WHEAT INDUSTRY tation. Walls and floors are white and are kept free from dirt. The workmen, before beginning their tasks, are required to put on white suits sup- plied by the bakery. There is little opportunity for contamination of the bread. It is true that such care is not evident in every bakeshop, but FIG. 82. — Modern method of delivering bread. The loaves are wrapped in waxed paper by machinery at the bakery. rigid inspection is rapidly eliminating unsanitary conditions. The Making of Biscuits or Crackers. - In Europe all articles of food in the shape of small sweetened or flavored cakes made from flour are called biscuits. Such cakes were at first unknown THE USES OF WHEAT PRODUCTS 187 in the United States, and the term generally applied to the first crude productions made of plain and unsweetened dough was cracker. In this country the term cracker has continued to be used for the plain, crisp, unflavored product. But when our crackers were introduced into Courtesy Loose-Wiles Biscuit Co. FIG. 83. — A large factory where biscuits, or crackers, are made. Europe, they were included under the title of biscuits and to some extent this general classifica- tion has been adopted here. Both names are still in use. The first cracker which was produced in the United States was the pilot or ship bread. This 188 THE WHEAT INDUSTRY was a large, clumsy, hand-made crisp loaf, which was baked on a piece of sheet iron placed on the floor of a tile oven. To-day the manufacture of biscuits is a large industry and it has reached a high rank in efficiency. Machinery has altogether taken the place of hand labor. The European sweetened cake is also produced in this country, where altogether over five hundred varieties of biscuit are manufactured. Although we have an increasing export trade with the West Indies, Central, and South America, our crackers and cakes are largely consumed at home. Attempts have been made to introduce new brands into European markets but they are soon produced in English ovens and the American trade declines. This is because of the almost prohibitory com- petition of foreign, cheap labor. The manufacture of biscuits demands intelli- gence and business sagacity. New specialties are constantly being produced, and a host of artists are kept busy originating attractive and suitable labels and coverings for the various packages in which the goods meet the public. An afternoon tea or luncheon is not complete without some of these dainty biscuits. Ice cream parlors use them in enormous quantities. Not a picnic party plans an outing without calling on the grocer for a sup- ply of biscuit. Every vessel that crosses the ocean carries them in its storeroom. They are used THE USES OF WHEAT PRODUCTS 189 almost everywhere as an important article in food supply. QUESTIONS AND EXERCISES 1. Why do we usually think of wheat whenever ref- erence is made to bread ? From what other grains is bread made ? 2. In what ways is wheat straw commonly disposed of? What manufactured articles in common use are made of wheat straw ? 3. Why is wheat not generally used as stock feed, particularly in the United States ? 4. Suggest reasons for the popularity of macaroni as an article of diet. Discuss methods of its manufacture in American factories. 5. Why have cereal breakfast foods come into such general favor ? Generally what is true of the sanitary con- ditions under which they are made ? 6. Make a list o'f the wheat foods sold in your locality and learn where each is made. 7. What is the principal use of flour ? How do flours made from hard and soft wheats differ in baking qualities ? 8. What is the most important use of flour made from Durum wheat ? 9. Compare graham flour and the so-called whole wheat flour as to their content and uses. 10. By inquiry of grocers and flour dealers, learn what brands and grades of flour are manufactured or sold in your town. At what different prices are they sold ? Try to find out why some grades sell at higher prices than others. 11. Visit, if possible, a large bakery and write the story of "The Baking of Bread." Compare methods with those used in the home. CHAPTER XI INDUSTRIAL REVIEW The History of the Wheat Plant. - - Wheat early became a cultivated plant. Its origin precedes human history. It was cultivated by the Chinese 3000 years before the birth of Christ and, accord- ing to their legends, is a direct gift from heaven. A field was plowed each year by the emperor in preparation for the planting. Thus he expressed his appreciation for the gift, and by his work he dignified labor. The Egyptians have a legend attributing the origin of wheat to Osiris, the goddess of the Nile. A tomb at Thebes built probably about 1500 B.C. bears a painting which shows some of the early cultural methods of the Egyptians. Wheat is often referred to in both the Old and the New Testaments. Job xxxi, 40 indicates that some of the wheat pests were known, for it reads, ' Let thistles grow instead of wheat." In the third chapter of Matthew we get a hint of early threshing methods : : Whose fan is in his hand, and he will thoroughly purge his floor and gather 190 INDUSTRIAL REVIEW 191 his wheat into the garner." These references prove that wheat was cultivated and was an im- portant food at least among the peoples of ancient Egypt and Palestine. The accounts of Strabo, the Greek historian, and of Lippert, a Chaldean writer, point to the valleys of the Tigris and Euphrates as the original home of wheat. The most widely accepted theory holds that there it was first domesticated. From this center it spread over western Asia, Africa, Europe, and then to the New World. Wheat in America. - - So far as is known, wheat was not grown in America before the discovery by Columbus. It is said that a few grains were found in some rice which was used as food by Cortez and that these were sown before 1530. Missionaries introduced wheat into California in 1769. Gosnold, in 1602, brought some wheat into the eastern part of the continent, where it was planted on the Elizabeth Islands off the southern coast of Massachusetts. Although wheat was first cultivated in Virginia in 1607, the region of its first commercial importance in North America was northern Maryland and southern Pennsyl- vania. Baltimore was the first great wheat-ex- porting city of the North American colonies. Motive Power in Wheat Production. — Man. - Man's own energy was the only power used in cultivation for a long time. To us this seems a 192 THE WHEAT INDUSTRY low type of development. Progress was very slow and each step forward covered much time. As long as man was using his own energy as mo- tive power, he had little left to expend for other purposes and, thus unable to invent better means, he continued to scratch the soil with sticks. Bar- barous and semicivilized people are still found in various parts of the world who raise wheat in much the same manner as did prehistoric man. Among them, conditions are such that human labor is indeed the most economical. The Use of Animals in Raising Wheat. - The utilization of animal power marks a great step in advance. Then with the advent of the use of oxen, camels, mules, and horses, man was relieved of much of the drudgery of farm work and was required to make higher use of his intellect. The Use of Steam and Gas Power in Raising Wheat. — Next came the use of steam and gas power, forms which are now of great importance in the large wheat regions. Though they have been applied to many phases of wheat production, they are most widely used in plowing and threshing. Plowing. - The most primitive plow known was merely a crooked stick that man used in loosening the soil. Some of the early plows had a piece of wood attached which projected forward so that two men could pull it. Two men likewise held the plow in the ground by means of a handle INDUSTRIAL REVIEW behind. This was hard work, and the plowing was poorly done. The plow pictured on Egyptian monuments was better shaped and was tipped with iron. Long before the time of Christ, how- ever, plows were made so that animals could be hitched to them. Plows are now of various kinds, adapted to the various types of soils as well as to the various forms of motive power. The depth of plowing also can be regulated to suit varying con- ditions. Thus in contrast with the old, the modern plow is a fairly complex machine. Sowing. - - Following nature's method of seed- ing, man first scattered the grain over the ground. Practice made the sower so skillful that the re- quired amount of wheat was scattered evenly over the field. Pictures of the ancient sower clearly bring out the rhythmic tread and the swing of the arm as he threw the grain from the bag which hung from his shoulder. This method of sowing was called broadcasting, and is still followed where farms are small or where the standards of farming are low. Hand sowing was hard and tedious work. In time mechanical broadcasters came into use FIG. 84. — The wooden plow in use during colonial times in North America. The iron point was the most costly part. 194 THE WHEAT INDUSTRY and such machines are still found in operation. Where large areas are to be sown the wagon broadcaster is the most popular of these machines. With this implement over a hundred acres can be sown per day, whereas by hand one man can sow only about sixteen acres. The machine may also be regulated to sow thick or thin as may be de- sired. A later method of planting which devel- oped is drilling. This has an advantage over broadcasting in that the seed is not scattered by the wind, and is planted at a uniform depth. Harrowing. - - Some method of leveling and pulverizing the soil has always been used as far back as we are able to trace the story of agricul- ture. The oldest method known was to drag a branching limb of a tree back and forth over the field. Sometimes several branches were fastened together, thus covering a wider area. This method is common even now in some countries. Later, wooden pegs were fastened into branches, making thus a crude harrow which, drawn over the fields, would comb and rake the soil to an even surface. Such harrows were used by the Romans before the Christian era. They resembled in their essen- tials the modern machines. Improvements have added to the effectiveness of this implement and it is now made in sections so that it will better reach uneven surfaces. Likewise in the modern implement the teeth are so adjusted by means of INDUSTRIAL REVIEW 195 a lever that they may be set at the proper angle for best results. Harvesting. - - Means of gathering the crop seem to have presented the greatest difficulty, and very radical changes have taken place even within recent times. The fundamental princi- ples involved in the other machinery were applied in the most ancient times. Harvesting methods remained crude and inadequate through all the early centuries. The Sickle. - - While the first method of gather- ing grain was probably by pulling it up and break- ing off the heads either by hand or with a crude comb, the use of simple machinery began early. Sickles of bronze and iron have been found among ancient ruins in Europe. Egyptian harvest methods in use long before the Christian era are represented in their ancient paintings. There sickle-like implements were used, and the grain was either cut just below the heads or was cut low down and bound into sheaves. Ancient Chinese, Japanese, Greeks, and Romans also used sickles. The earliest form of sickle seems to have consisted of a slightly curved blade of iron or bronze fastened at one end to a straight handle. Soon the blade became serrated, strengthened, and more curved. The sickle also became lighter. A man cut on an average about an acre a day. Usually the grain was gathered into sheaves and 196 THE WHEAT INDUSTRY bound with a handful of straw. Even though the sickle was one of the earliest instruments, it is still used in small fields in Palestine, China, Spain, and other places. The Cradle. - - Another ancient reaping instru- ment was the cradle. It was operated with both hands and carried a framework to collect the grain as it was cut. Americans perfected the cradle ; and, in the perfected form, the cradle rapidly replaced the sickle. It seems strange that so simple an implement and one used in prehistoric times should not sooner have reached a perfected form. For thousands of years the sickle and the crude cradle had been practically the only har- vesting implements used in the wheat harvest. The American cradle came into use during the Revolutionary War. It marked the beginning of inventions which have led to the complicated machinery of to-day. The Header. - - Ancient writings give an ac- count of a crude harvesting machine which was used in Gaul about 70 A.D. According to Pliny's description this was a header. It consisted of a box mounted on two wheels. In front of the box was a set of teeth made of sticks and set close together. An ox yoked to the rear moved this implement through the field. The teeth tore off the heads of the wheat, which a man then raked into the box. INDUSTRIAL REVIEW 197 This machine fell into disuse and was forgotten for many centuries, but its history seems to have served as the basis for the first English inventions. An early English header was planned by William Pitt, and constructed about 1786. It had a re- volving cylinder set with teeth by means of which the heads of wheat were caught and carried over Courtesy International Harvester Co. FIG. 85. — The first reaper. into a box at the rear. This was the first of a series of machines which led to the perfection of the modern header sixty-three years later. The Reaper. - - In the meantime a set of ma- chines built along different lines was invented. These machines were called reapers. The first reapers made by the English had not proved very successful, when, in 1803, American machines began to appear. These soon became the leading 198 THE WHEAT INDUSTRY reapers both in the United States and in Europe. Although they are seldom used now in harvesting the grain in the United States, the American reapers are still the best on the market. Reapers, when the grain is cut, leave it about the field in loose bunches. This grain must then be bound FIG. 86. — Modern harvesting methods. So: into sheaves by hand. In the United States, labor was scarce and large land areas favored ex- tensive cultivation. Because of this condition, the demand for a binding attachment in connection with the reaping machines became urgent and served to stimulate invention. These inventions INDUSTRIAL REVIEW 199 have resulted in the present self-binding harvester, an American product. It is really a combination of the good points of all other types of machines with a binding device added. The Self-binder. - The story of the struggle to make the machine bind the grain is a very inter- s several binders are pulled by one tractor. esting one. The first attempts were made about 1850, but the efforts were not rewarded with success until more than twenty years later. The process looks so easy now. We watch the binder collect a bunch of grain, encircle it with twine, tie the knot, cut the twine, and drop the bundle ; and we 200 THE WHEAT INDUSTRY are apt to lose sight of the fact that hundreds of attempts to solve this problem were made before success came. We have seen that the credit for working out the foundation principles of harvesting machinery belongs to English inventors. American genius, however, improved and perfected the machines and thus made them practical. The English originated the idea, but the Americans brought about the real development of harvesting machinery. American harvesting machines are the most nearly perfect in the world and are being used in all wheat countries. Threshing the Grain. - - In threshing, no doubt, the first grain was shelled out by hand. There are, however, records of many other primitive ways of securing the wheat. Probably one of the first was to pound the grain out with the sticks or to beat the sheaf upon the ground. As produc- tion increased, these methods became too tedious. The ancient Egyptians spread the loosened sheaves on a circular inclosure of hard ground from fifty to one hundred feet in diameter and drove animals round and round over it so as to tread out the grain. This inclosure was usually an elevated piece of ground so that the wind could be utilized in clearing away the chaff. Since such a method was injurious to the grain, the threshing sledge gradually took the place of treading. This device INDUSTRIAL REVIEW 201 was either a platform with a grooved bottom or a heavy spiked roller which was drawn over the threshing floor by oxen. The Greeks likewise used the sledge and it is even yet doing service in some countries. A crude thresher now used in Italy appears to be a descendant of the sledge. It is a tapering roller fastened to an upright pole located at the center of the threshing floor and pulled around at the outer end by oxen. Both of these methods have been used in the United States. Horses were used in early times to tramp out the grain, and sledges were found as late as 1830. The flail, which was in common use as late as 1860, probably grew out of the early method of beating with sticks. It consisted of two shaped sticks fastened together at one end with stout thongs. One stick was the handle, the other the beater. In 1 73 2 a Scotchman worked out what was then considered a wonderful invention. He united a large num- ber of flails which were driven by water power. All the early machines following this were produced by the Scotch, and they really furnish the principles of the modern thresher. The first threshing machines merely shelled out the grain. Improvements which involved years of experimental study were gradually added. Fully five to ten per cent of the grain was lost in these hand methods of threshing and the first machines 202 THE WHEAT INDUSTRY did no better. The modern machine catches practi- cally all of the grain. A cleansing device was an early addition to the thresher by which all straw and chaff was removed in the one process. Other improvements reduced the noise and lessened the power necessary to run them. Then came the self-feeder, the band cutter, and the straw stacker. These attachments not only reduced the number FIG. 87. — The new method of threshing — the combine. of men needed but saved time and added to the efficiency of the work. Threshing machines began to come into common use in England about 1820 and were widely used in the United States in 1835. At first the threshers were run by water power or by wind. Later horse power became common. It was not until about 1876, however, that steam began to come into use. Practically all the INDUSTRIAL REVIEW 203 threshing in large wheat areas is now done by steam or gas power. The Development of the Wheat Industry. - The extensive fields of the New World served as the direct incentives for the invention of wheat- producing machinery. Population was small ; labor, scarce ; and opportunities for production were great. Mechanical means for assisting human labor were necessary and so inventive genius responded. Modern machinery is the re- sult. In other new fields machinery likewise made production profitable, so that the wheat- raising industry led to rapid settlement of Australia and Argentina. The Old World found that machin- ery could do much to increase the amount of production and lower the cost. Thus modern methods are characteristic of every great wheat country. These methods must of course vary with local conditions. It is interesting in this respect to learn how the different nations take their places in the produc- tion and utilization of the world's wheat crop. QUESTIONS AND EXERCISES 1. Suggest reasons why the Chinese regard wheat as a direct gift from Heaven. 2. How do the legends of the origin of wheat show similarity in recognizing its qualities ? 3. Account for the fact that wheat was one of the first 204 THE WHEAT INDUSTRY grains planted by the Virginia colonists. Where was the seed wheat grown ? 4. Why was improvement in methods of tillage very slow as long as man did all his work by hand ? 5. Contrast the primitive methods of plowing with the modern. 6. How are seeds planted by nature ? How has man improved nature's method of planting wheat ? 7. What were the primitive harvest implements ? 8. Give a brief resume of threshing operations showing development of methods from ancient to modern. 9. Explain how the large fields of the New World served as incentives to progress in wheat production methods. 10. How did the increasing population of European and American countries serve to stimulate inventions ? 11. Explain how improved methods of production have affected the settlement and development of new wheat lands. CHAPTER XII THE WHEAT COUNTRIES Now that we have studied wheat, its form, the manner of its growth, and its uses, we are ready to learn what it means to the life of different peoples. It is of interest to know where wheat is grown, to what extent, and why. So we are to study briefly those countries that rank high in the production of this crop, for the purpose of learning how wheat contributes to their prosperity and how it affects other countries by entering into the markets of the world. Although wheat is grown to some extent in nearly every country, our study must necessarily be confined to the countries where wheat is of considerable commercial impor- tance. By this is meant either the countries which produce much wheat to sell or those which buy from other countries and so are important as markets for wheat. For illustration, Greece, China, and Brazil produce wheat, and they also buy some wheat and flour, but since in those countries the wheat trade is not very important, we omit them from our list. The various wheat regions have different con- 205 206 THE WHEAT INDUSTRY THE WHEAT COUNTRIES 207 ditions of soils, climates, and peoples, hence methods of producing and handling the crop are greatly varied. Since the discussion of wheat production has been based largely on the methods practiced in our own country, the contrast will be more vivid if we begin with the wheat regions which are far from the United States. For our first studies we have selected the countries of the southern hemisphere. These will be followed by those of North America, Asia, and Europe in the order named. WHEAT IN AUSTRALIA Australia. — Location and Extent. — In a position on the globe almost directly opposite that of the United States, lies Australia, which may be called either the largest island or the small- est continent. Until commerce became important, it was almost completely isolated from all other lands. Its native plant and animal life is char- acterized by forms which are found on no other continent. Its geographical position is stated as latitude 10° 39' to 39° n' south and longi- tude 113° to 135° east. Its approximate length, east and west, is 2200 miles and its breadth, north and south, 1300 miles. Although it has an area nearly equal to that of the United States proper, its population is only one eighteenth as great. Its importance in the wheat industry is 208 THE WHEAT INDUSTRY shown by the fact that it generally exports nearly three fourths as much wheat as does the United States. The Location of the Wheat-producing Area. — The wheat-producing regions are confined at present almost entirely to the southeastern and south- western parts of the continent. Of the two, the southeastern district is by far the more important. Some wheat is raised in the interior under irriga- tion, but its quantity is not great. Still, in spite of the localized areas, wheat is the most important crop grown in Australia. This is shown by the fact that of the arable land about 63 per cent is at present planted to that crop, while there is but 17 per cent in hay, 6 per cent in oats, and 14 per cent in other crops. The Climate of the Wheat-producing Area. — The climate is the chief factor which controls wheat production. The northern and eastern parts of the continent lie in the region of the southeast trade winds. These winds bring moisture to the eastern portion. To the westward there is a range of mountains called the Australian Alps whose altitude is so great that it serves to condense the moisture on the east slopes and highlands and leaves the western slopes dry. Since the western plateaus are not high enough to cause condensa- tion of moisture to any great extent, these condi- tions produce a very dry, desert-like interior of THE WHEAT COUNTRIES 209 '&MA&&&&&'* —•^ mnl ^/^J^w&Kmjt M 'u;!' Bfa Courtesy Dept. of Agriculture, New South Wales. FIG. 89. — Harvesting methods in Australia : / and 2, use of the binder ; J, the stripper-harvester, strips heads from stalks ; 4, wheat in sacks ; 5, threshing. 210 THE WHEAT INDUSTRY the continent. This interior region is often called the Dead Heart of Australia. The monsoons bring some moisture to the northern coast region as do the west winds to the southwest coast. Winter is the season of most abundant rainfall in the southwestern part of the country, and for FIG. go. — Wheat in shock in New South Wales. Shocks there are generally called stocks. the southeast districts a large part of the rainfall occurs in the spring. In considering Australia, it must be remembered that the seasons there are the reverse of those in the United States. Our winters occur during their summers. The tem- perature is generally warm. The lowlands in the southern part of the country are never cold, and the northern part is of course tropical. THE WHEAT COUNTRIES 211 The Methods of Cultivation. - The chief reason for the extensive growth of wheat in this country is that it will yield fairly well even with an annual rainfall as low as 18 or 20 inches. This leads also to extensive rather than to intensive farming. Fields are large, and population low. The acreage per capita is about four times that of the United States. Wheat growing in Australia must contend not • FIG. 91. — Hauling bundles to stack. only with uncertain rainfall but also with insect pests and rusts. The latter are very active and live through the winter on the seed wheat. Scarc- ity of labor at harvest time is another difficulty, this being especially true in seasons of heavy yields. The Use of Machinery.- -The work is done al- most entirely by machinery. Plowing and seeding are done in very much the same manner as in the United States. In many districts the harvesting 212 THE WHEAT INDUSTRY is performed by huge machines which cut or strip and thresh at once. These are drawn by engines in which straw, because of its cheapness, is usually used for fuel. One of the first stripper- threshers was an Australian invention. These machines strip the heads from the plants and leave the straw standing in the field. Such methods of reaping require the wheat to be dry, ripe, and fairly clean of weeds. Both the colonial and FIG. 92. — Stacking wheat in Australia. English home governments have offered bounties and prizes in order to encourage thorough and progressive methods of labor. The harvest season lasts from December to January. The Production of Wheat in Australia. --Australia. produces about the same yield per acre as the United States, the general average being from 12 to 15 bushels per acre. The yield, which depends on the seasons, fluctuates very much from year to year. The total production in 1911 was 98,109,000 THE WHEAT COUNTRIES 213 bushels, but dropped to 73,894,000 in 1912. 1 This fluctuation is not unusual in amount. Generally speaking, the total production of Australia is about the same as that of Kansas. White wheat is used almost universally as seed, and the varieties of commercial importance have all been introduced from foreign lands. The grain is of a bright, clear color, of even texture, is rich in gluten, and is of fine milling quality. Production of Wheat, 1913 STATE ACREAGE TOTAL CROP YIELD PER ACRE Queensland I25,OOO 2,038,000 bu. 16.2 bu. New South Wales 2,231,000 33,499,000 15.0 " Victoria 2,085,000 27,050,000 " 12.9 " South Australia 2,o8o,OOO 22,174,000 " 10.6 " Western Australia 793,000 9,457,000 11.9 " Tasmania 25,000 6^0,000 " 260 " Total Australia 7,339,006 94,868,000 " 12.9 " The Transportation of Wheat. — Roads and Rail- roads. — Transportation facilities are still inade- quate. Since there is but one partly navigable stream on the whole continent, chief dependence must be placed on roads, many of which the state builds and maintains with convict labor. The 'Year Book of U. S. Dept. of Agriculture, 1913. 214 THE WHEAT INDUSTRY railways are also owned largely by the states. Unfortunately, however, the various states have different gauge roads, a fact which causes reload- ing at state lines. The Exportation of Wheat. - - Although her total production is not much greater than that of one of the largest wheat-producing states of our own • .. • .'j#**«^-^.--^sw4iAi&tgm, . .'.. -.,,:- *-i.:-. FIG. 93. — Characteristic wheat stacks in Australia. country, Australia exports large quantities of wheat. This is because of her small population. The exports in 1911 amounted to over 63,319,000 bushels. The amount which was exported by the United States in the same year was 83,330,000 bushels. The principal export centers are Mel- bourne and Sydney. The latter city is the terminal for many steamship lines. Most of the export trade is to Great Britain and to British colonies, THE WHEAT COUNTRIES 215 especially those of South Africa. This has be- come especially true in recent years because of the enactment of tariff laws which make this mutual trade very advantageous. The raw wheat is exchanged in the mother country for manufac- tured articles which are needed in Australia. QUESTIONS AND EXERCISES 1. Where is Australia located in comparison with the United States ? How large is it ? Of what country is it a colony ? 2. Explain how the climate of Australia limits wheat raising to certain portions of the continent. 3. Suggest reasons why large wheat fields predominate. 4. What are the chief problems of successful wheat production which the Australian farmer must meet ? 5. How does the English government encourage Austra- lian agriculture ? 6. Why is England vitally interested in promoting wheat growing in Australia ? 7. What is true of the quality of Australian wheat ? 8. Why is the average yield per acre not very high ? 9. Why can Australia export a large per cent of the wheat she produces ? 10. What countries and colonies serve as the principal markets for Australian wheat ? Explain the advantages of this marketing situation. 2l6 THE WHEAT INDUSTRY -50 75° Longitude ^0, AV'e&t Cape Horn from 60' Greenwich 55' FIG. Q4. — • Map of Argentina. CHAPTER XIII WHEAT IN ARGENTINA Position and Extent of the Country. - The Argentine Republic is the greatest wheat-producing country in the southern hemisphere. Although we may remember its location fairly well from previous study, it will help us to look up its lati- tude and longitude position in some geography textbook. We shall then note that its north and south extent is greater than that of the United States. We shall note also that it is situated nearly as far south of the equator as the United States is north. Because of this position, the seasons there, as in Australia, are the reverse of those in our own country. It has an area of 1,139,979 square miles. This is more than one third the area of the United States proper. With its population of 7,080,- ooo (1912) it thus averages only 6.2 inhabitants per square mile. The Location of the Wheat-producing Area.- The region of most successful wheat production is to the west of Buenos Aires. It extends as far north as latitude 30°, and on the south the limit has not yet been reached. The greater part of the wheat 217 218 THE -WHEAT INDUSTRY is, however, raised between parallels 30° and 40° south latitude. Prior to 1877 not enough wheat was grown to supply home needs, but since that time Argentina has been regularly an exporting country. In 1912 the wheat area was 17,089,000 acres, and even then it is estimated that only twenty per cent of the possible area for wheat was used. Wheat growing is moving southward and westward. With increased population and the building of new railroads, the wheat-growing region is rapidly being extended, so that within a few years the acreage promises to be doubled. The Topography of the Area. - The wheat-grow- ing region is a vast plain. It is broken by few hills, and slopes from the Andes and other lofty moun- tains in the west and north gradually toward the Atlantic. The soil is for the most part fairly deep, is quite fertile, open, and favorable to natural drainage. The Climate of the Area. - The climate is such that the soil can be tilled at almost any time of the year. Unless it is a cold, dry winter and the pastures become bare, the farmer is able to work his animals throughout the winter with very little dry feed. In the wheat region the yearly rainfall varies from 9 to 48 inches. If a wet summer is followed by a warm, open winter, the wheat is likely to suffer from the resulting heavy growth of weeds. When there is rain during the warm winter, WHEAT IN ARGENTINA 219 this condition is made much worse. Cold fogs and frosts which occasionally come late in the spring also cause serious losses to wheat growers. The summers, likewise, sometimes become ex- ceedingly hot, a case in which plants must be very strong and healthy and be well rooted if they are FIG. QS. — Fifty harvesting machines going into the wheat field from a small town in Argentina. to produce crops. Since the winds are not usually severe, this menace is not great. Droughts, how- ever, in many sections of the country often work great damage. The Kinds of Wheat grown in Argentina. - The wheat-growing region may, on the basis of 220 THE WHEAT INDUSTRY kind of wheat produced, be classified into three main divisions : the hard Durum, the semi-soft, and the semi-hard wheat districts. The Durum Wheat. - The hard Durum, or macaroni wheat, district is the northernmost division, lying approximately between parallels 29° and 32° south latitude. There, the general dryness of the air, the warm temperature, and the sandy soil favor wheat of this kind. The district is not large and the wheat produced is almost all used for home consumption in the form of macaroni and similar foods. North of this district wheat production has not been found profitable. The Semi-Soft Wheat. - The semi-soft wheat district, which is by far of greatest importance now, lies in central Argentina, between parallels 32° and 38° south latitude. This is the region nearest Buenos Aires ; and, for this reason, mar- keting conditions have been more favorable than for the newer sections to the south. The common bread wheats are here grown. Of these there are numerous varieties, among which the Barletta, Russian, Hungarian, and French are the best known. The Barletta wheat is especially worthy of note, for it has proved to be the most popular. It resembles the Turkey Red of Kansas and Nebraska, although it is not so hard. It was originally introduced from Italy and has proved WHEAT IN ARGENTINA 221 well adapted to Argentine conditions. The grain is smooth, fat, dark colored, and keeps well in shipment, a quality very desirable in export wheats. It is grown to some extent in all the regions, but its quality varies somewhat with the soil and climatic conditions under which it is grown. The Barletta wheat which is raised near Buenos Aires is not as hard, and not of as good milling quality, as the same variety is when grown farther south. Another valuable feature of Bar- letta wheat is its ability to stand long after it is ripe without shelling out. Since labor is often scarce in Argentina and the harvest is necessarily prolonged, a wheat that can stand delay is in demand. Barletta also resists climatic hardships such as frost, drought, .and heat, and is less likely to be damaged by rusts than are some other va- rieties. Russian wheat has also proved successful, especially in the south, although since its resist- ance to shelling is not strong, it must be harvested promptly when it is ripe. The Semi-Hard Wheat. - The semi-hard wheat district lies to the south, at this time from latitude 38° to 42° south. This area, which was formerly not thought to be wheat country, has been proved by recent results to be well adapted to this crop, and so the boundaries of the region are now being pushed still farther southward. The climate cor- responds to that of the hard winter wheat section 222 THE WHEAT INDUSTRY of the United States. The rainfall is low, varying from 10 to 20 inches per annum. In some cases irrigation is practiced and dry farming methods are also employed. The largest yields in any part of Argentina have been reported from the territory of Chubut, 700 miles south of Buenos Aires. The wheats grown there are of the same varieties as those grown farther north, but because of the coolness of the climate and the moderate rainfall, the yields are higher and the qualities are better. It is also true that the farther from the equator wheat is grown the more quickly does it mature. This is due to the fact that it has longer intervals of sunlight just when light has the most effective influence. Barletta wheat grown in Chubut some- times weighs sixty-six pounds to the bushel. The development of this area has been slow. This is because there is a large area to the north which has seemed more attractive because of being nearer the export centers and well served by railroads. The Methods of Cultivation.- -Plowing.- The plowing is done with riding and walking plows which are very similar to those used in the United States. In much of the country single walking plows drawn by oxen are used. Usually from two to two and one half acres are plowed per day. The work is done in this leisurely way because the land can be plowed at almost any time during the year. Experience has shown that, after the first WHEAT IN ARGENTINA 223 one or two years, the land should be plowed twice for each crop in order to get the best results. The first plowing should be 8 or 9 inches deep immedi- ately after the removal of the previous crop. This would be from February to April. The second plowing should be shallow, 3 or 4 inches, and should be done just before sowing, which would be from May to August. While the foregoing method is the one that should be used, more than one half the wheat is planted on land that has been plowed but once just before planting. The plowing is usually from 3 to 4 inches deep and is also badly done. The furrows are crooked, are of uneven depth and width, and look as if they had been made with a primitive wooden plow. The field looks as though an ordinary corn cultivator had been run through it rather than that it had been plowed for planting. Deep plowing has been followed in Chubut by a colony of Welsh farmers, and the largest yields of the best wheat have there been secured. Methods of Seeding. — Most of the seeding is done by broadcast seeders or by hand. The seed is covered by harrowing, and often the work is poorly done. Only about one eighth of the sow- ing is done by drills. The amount of seed wheat used per acre varies from three fourths of a bushel to one and one half bushels. The time of seeding varies with the latitude of the region. It begins 224 THE WHEAT INDUSTRY north of Buenos Aires, about May 15, and it ends in Chubut in August. Harvesting the Wheat. - - Harvesting begins about the middle of November in the north and progresses southward, so that the wheat is all harvested by about January 15. Ordinarily 80 per cent of the crop is harvested in December. Most of the FIG. 96. — Threshing wheat on a large wheat farm in Argentina. wheat is cut with binders, is shocked, and stacked much as it is done in the United States. The stacks are often poorly built and thus permit rain to soak in and damage the grain. Headers are extensively used for cutting the wheat in the northern section. Threshing the Grain.- -Threshing begins soon after the stacking and continues until March. WHEAT IN ARGENTINA 225 Steam power threshing outfits, imported both from the United States and Great Britain, are used. It is conceded that threshers manufactured in the United States do the best work, but the ob- jection is made that they require skilled mechan- ics to operate them. Hence the British machines, being much simpler though less efficient and FIG. Q7. — Wheat awaiting shipment, Argentina. costlier, are preferred. The farmers of Argentina are largely south Europeans and many of them do not have the ability to handle machinery that characterizes the north Europeans, who constitute the wheat farming class of the United States. The cost of harvesting wheat is from 9 to n cents per bushel. This does not include the expense of sacks, which is quite an item, since the a 226 THE WHEAT INDUSTRY grain is all sacked and hauled directly from field to market. Because of this method there is like- wise no farm storage in granaries. The chief difficulty with the harvest in Argen- tina is the lack of sufficient help. Fields are large, labor scarce, and wages high. The farmer who has planted more than he and his family can care for finds it a difficult task to save his crop. The Production of Wheat in Argentina. — Wheat production in Argentina has shown a general steady increase since 1870. In 1912 the total crop amounted to 198,000,000 bushels.1 The yield varies from 10 to 38 bushels per acre, the low yields generally occurring in the northern districts, the high yields in the southern. The cost of production has been estimated to be from $7 to $10 per acre, which would make 50 to 60 cents per bushel. It is interesting to make comparisons with our own states or localities in the matter of yield and cost of production. The Exportation of Wheat. - - Exports, which began in a small way in 1878, have increased steadily and so rapidly that Argentina now ranks as one of the greatest wheat-exporting countries in the world. She is favored by having vast areas of easily tillable and highly productive land which is suitable for wheat. Her position on the Atlantic seaboard gives her easy access by water l" Argentine Republic," Pan-American Union, August, 1913. WHEAT IN ARGENTINA 227 route to the great European market centers, Bordeaux, Havre, Liverpool, and Hamburg. Much wheat is also sold to Brazil through the ports of Bahia and Pernambuco. Absence of navigable streams extending into the interior, however, necessitates extensive rail- FIG. 98. — Docks and elevators, Buenos Aires. Export facilities are excellent. way systems. While improvement along this line has been rapid, much of the country still feels the need of railroad development. Along such rail- roads as exist, shipping facilities are poor, ware- houses are few, and as a result much wheat await- ing shipment is stored in piles along the tracks. The government is now attempting to remedy this 228 THE WHEAT INDUSTRY condition by compelling the railroads to build suitable warehouses. This does not entirely remedy matters, for even where warehouses are built, they are often not used because the Italian farmers refuse to pay the storage charges. Ter- minal facilities are good. Large wheat elevators of the most modern type have recently been built at Buenos Aires. Considerable milling is done in the larger cities and some flour is exported. On the whole, how- ever, it is not the flour, but the wheat from Argen- tina, that enters into the commerce of the world. Its quantity, 96,000,000 bushels exported in 1912, makes it a strong factor in determining market prices. The Development of the Wheat Industry in Argentina. - - Argentina needs capable agricultur- alists with some capital who will improve farming conditions. Half of the farmers now raising wheat there have no intelligent idea of how it should be done. The government is taking steps to assist in the improvement of agricultural conditions by organizing schools and establishing experiment stations. It is now generally agreed that Argen- tina has a promising future, though it will come through a slow laborious evolution rather than by a sudden development. This condition could not be otherwise because of the character of the population out of which agricultural progress must be worked. WHEAT IN ARGENTINA 229 QUESTIONS AND EXERCISES 1. Contrast the location of Argentina with that of the United States. 2. In what part of Argentina is the region of most successful wheat production ? 3. Briefly describe the climatic advantages and dis- advantages of Argentina. 4. In what parts of Argentina is Durum wheat most extensively grown ? Why ? 5. What qualities serve to make Barletta wheat very popular in Argentina ? 6. What is the leading wheat harvest month of Argen- tina ? State why the harvest season occurs then. 7. How does the type of farming population affect the threshing methods ? 8. When did Argentina become inportant as an exporter of wheat ? 9. What countries serve as the principal markets for Argentine wheat ? 10. What is the attitude of the government of Argentina towards agriculture ? What effect will this have on the future wheat production ? CHAPTER XIV WHEAT IN THE UNITED STATES AMONG all the countries of the world, the term "first in wheat ' is one which may be correctly applied to the United States. While Russia sometimes excels her in amount produced, this country can still claim first honors because of steady production and high quality, and because wheat is the principal breadstuff for all the Amer- ican people. Although its relative importance varies widely in different sections of the country, wheat is raised in almost every state in the Union. Since conditions are so diverse, it is first necessary, in order that the wheat situation may be viewed fairly, to study the different wheat regions sep- arately. The dividing of the country into these regions also becomes a problem, since any basis of classification must include soil, topography, cli- mate, and the kinds of wheat produced. Further- more, because of the variation in all these factors there is likely to be difference of opinion concern- ing where to draw the division lines. The follow- ing regions, however, may be suggested : north- 230 WHEAT IN THE UNITED STATES 231 232 THE WHEAT INDUSTRY east, southeast, northeast central plains, northwest central plains, southwest central plains, western valleys and plains. Wheat Production in the Northeast Region of the United States. - This region includes the New England and the Middlet Atlantic states. Only spring wheat is raised in the former. In general it may be said that neither New England soil nor climate is very favorable to wheat pro- duction. The summers are short, moist, and cool ; the winters, long and severe. The balance of the region, however, is important as a winter wheat producer, this being especially true of New York, Pennsylvania, and Maryland. There the soil is generally more favorable, the summers warmer and longer, and the winters less severe. The rainfall of the region is high, from 40 to 50 inches annually, and is fairly well distributed. The percentage of sunshiny days is here not so high as it is in the interior states, and the harvest season not so free from rain. Largely because of these climatic conditions, soft wheats are grown. Methods of Cultivation. - Throughout much of the region the land is hilly, and the fields are small. This condition accounts for the fact that much of the plowing is done with walking plows, pulled by two or three horses. The autumn is the plowing season. For winter wheat, the ground is harrowed soon after plowing, but for spring wheat that WHEAT IN THE UNITED STATES 233 XI a •o a £ I CO f) 6 WHEAT IN EUROPE 327 hand sowing is customary. The harvest, which is now largely accomplished by machinery, occurs in July. Only where fields are very small or hilly is the sickle or scythe used. Most of the wheat is cut with small binders which are similar to the larger ones used in the United States. The threshing is done with small machines operated by horse power. The threshers are fed by hand and the straw is removed by the same means. These machines, however, do good work and are efficient for small farms. Production and Uses. - The yield is high, aver- aging for the whole country from 1 8 to 20 bushels per acre. The French Government takes an active part in encouraging all forms of agriculture and gives much attention to the solution of wheat problems. Both spring and winter varieties are raised. Because of its high yields Durum wheat is becom- ing more and more popular. The macaroni in- dustry has here also grown by leaps and bounds in the past few years. It seems as though the French are likely to become worthy rivals of the Italians as macaroni eaters. Marketing the Crop. - - France is noted for her splendid public roads, the ' routes nationales," which are built and maintained by the state. The river and canal routes likewise permeate the en- tire country, and France has a highly developed 328 THE WHEAT INDUSTRY system of railways. The efficient means of trans- portation together with the many large cities give all the agricultural sections easy access to good markets. The wheat is generally sold to local elevators and mills. There it is prepared into flour and other food products for home consump- tion. Although wheat importation is necessary to meet the demands for flour, imports of wheat are ordinarily kept down by a fairly heavy duty. This is for the purpose of encouraging as large home production as possible. Wheat Imports. - - Russia, Argentina, and the United States furnish most of the imports, though some come from the Balkan States, India, and Canada. Marseilles, Bordeaux, and Havre are the greatest import centers. Very little wheat flour is imported. This arises from the fact that home milling is strongly favored. The Wheat Region of Germany. - - Although in the northeastern part the winters are cold, the climate of Germany on the whole is mild. The rainfall ranges from 16 inches in the middle Rhine basin to more than 30 inches in the southern highlands and along the North Sea. The rain, though not limited to any season, comes for the most part during the summer. Culture Methods. - The wheat acreage in Ger- many is only a little more than one fourth that of France. This is due to the fact that rye and WHEAT IN EUROPE 329 barley are used as the bread cereals much more extensively than is wheat. In fact the Germans are noted as ' black bread ' eaters, although in recent years wheat bread has been gaining in favor rapidly. The principal wheat regions are in the southern and western parts of the country. German farms are small but every foot of ground is made to yield as much as possible. Intensive farming, rotation of crops, and the extensive use of fertilizers have built up the German farm to a high point of efficiency. They are now being referred to even in the United States as examples of what can be accomplished by modern agriculture. Small machinery is used almost entirely. Meas- ured by the standards of the machinery used on the large fields of the United States or Canada, one might be tempted to say that the Germans are not up-to-date. This assertion would not be true ; for their machinery is well adapted to the sizes of their fields. In acreage the farms range from two to thirty acres, the latter representing a large field. As in France, the work is generally done with small plows, harvesters, and threshers. In some places, though, the cradle and flail are still in use. The total production in 1913 was 171,075,000 bushels, representing an average yield of more than 35 bushels per acre. Although German wheat is softer than most of the American wheat, 330 THE WHEAT INDUSTRY it is of good milling quality. Much spelt and emmer are grown. Marketing the Crop. — Germany, like France, has highly developed transportation facilities in its excellent wagon roads, canals, and railways. The numerous large cities demand more wheat than the country produces, so prices are good and mar- kets easily accessible. Most of the wheat is handled in sacks and sold to local mills. Wheat Imports. - - As a world's wheat market, Germany is especially important since, with the exception of Great Britain, she imports more than any other country. Her imports equal 50 to 60 per cent of her own total production. Great quantities of wheat grown in the United States thus find markets in German cities. For this wheat Hamburg and Bremen are the greatest import centers. A great deal of wheat is also bought from Russia, much of which is shipped by rail. But a very small percentage of the wheat imported is in the form of flour. The Germans prefer to do their own milling. The Wheat Region of the United Kingdom of Great Britain and Ireland. - The United King- dom lies in about the same latitude as Manitoba, Canada. Because of its insular location in the belt of prevailing westerly winds, the climate is mild and equable. The winters are rainy and chilly, and the summers warm but not hot. WHEAT IN EUROPE Although small quantities of wheat are raised in Scotland, Wales, and Ireland, the eastern part of England is the chief producing section. The annual rainfall in the principal wheat section is about 30 inches, and it is fairly well distributed through the year. It is lowest in the summer months. I'hoto by H . J . Young. FIG. 132. — Wheat plots at Rothamsted Experiment Station, Harpenden, England. Both plots have been continously cropped with wheat for seventy-one years. The plot at the right has received no fertilizer and gives now a yield of about thirteen bushels per acre. The left plot has had annual applications of fertilizer and now yields about forty-one bushels per acre. Culture Methods. - - Both spring and winter wheats are grown, of which the soft white varieties are the most common. The English wheats be- cause of the warm, moist climate are on the whole more starchy than those of the United States. Wheat may be sown in any of nine months of the year. The best results are obtained when the 332 THE WHEAT INDUSTRY land has been summer fallowed the season before planting. The land is plowed in August, allowed to stand about two weeks in order that the herbage may die, and is then cross plowed. Later it is harrowed, packed, and thus made ready for seeding. Winter wheats are sown in early autumn, Phu,o by H . J . Young. FIG. 133. — A small wheat field at the Harper Adams Agricultural School, England. Large yields reward careful and intelligent methods of production. usually in September, although sometimes as late as December. Spring wheats are sown from January to March. The press drill is the common means of seeding, although broadcast sowing is still practiced in some districts. From one and one half to three bushels of seed are sown per acre. Harvesting the Crop. - - August is the general harvest month. The methods of harvesting vary WHEAT IN EUROPE 333 from cradle to binder. Up-to-date machinery is, however, the rule. Most of the wheat is stacked, sometimes in barns, often out of doors on raised stack stools which prevent the stack bottoms from molding. Except in isolated regions where the flail is still employed, the modern thresher is used. The total annual production is about 60,000,000 bushels with an average yield of a little more than 30 bushels per acre. On the well cared for fields of eastern England, yields of 60 bushels per acre are by no means uncommon. Transportation facilities are excellent. The country roads are as well kept as are many of the boulevards which lead to American cities. Rail- ways ramify every part of the region and thus place the producer within easy access of the greatest wheat markets of the world. The Wheat Markets of Great Britain.- - Since Great Britain consumes much more wheat than she raises, the markets are largely local. There is no need of such an extensive system of marketing as is in operation in the United States. In spite of a comparatively large production, Great Britain imports about 180,000,000 bushels of wheat annually. For import purposes her location is splendid, for she is within easy reach of the great wheat fields of the world. She strives to obtain her necessary imports as largely as possible 334 THE WHEAT INDUSTRY o fa WHEAT IN EUROPE 335 from her own colonies, India, Australia, and Canada, but she also buys large quantities of wheat every year from Argentina, Russia, and the United States. Great Britain is dependent upon other countries not only for much of her food supply, but also for her raw materials for manufacture. Her indus- tries consist chiefly of converting raw materials into finished articles of commerce. In order to insure a supply of the necessary materials and foodstuffs, she has developed shipping interests that outrank those of any other nation. English ships are found on every sea. Her merchant vessels serve to bring her foods and raw materials and to carry her manufactured goods to foreign markets. To protect her commercial interests as well as her colonies she has built and now main- tains the world's greatest navy. Because of the large imports of wheat needed by Great Britain, she plays a very important part in the world's market. Her greatest import center is Liverpool, which has developed into the first wheat market of the world. The crop reports of every wheat country of any importance are wired daily to this city. These reports affect the Liver- pool market, and that in turn controls the price of wheat the world over. In conclusion, we need only to be reminded that we began our study of the world's wheat crop 336 THE WHEAT INDUSTRY where acres are many and people few ; we close it with the country where acres are few and people many. Production and markets are both neces- sary and the interplaying movements between these factors are well illustrated with wheat, the greatest bread cereal. QUESTIONS AND EXERCISES 1. In what European countries is wheat of great com- mercial importance ? Why are not all countries named ? 2. What part of European Russia is important in wheat production ? 3. Why is spring wheat of greater importance in Russia than is winter wheat ? 4. Of what importance is the wheat crop of Russia in affecting the world market ? Why ? 5. Suggest reasons why the average yield per acre of wheat is higher in Austria-Hungary than in Russia. 6. What conditions have led to the development of Austria-Hungary as a great milling country ? 7. What Balkan countries are important producers of wheat for export ? 8. What causes favor the production of macaroni wheat in the Balkan States ? Consider both climate and market conditions. 9. Why do small fields in a country tend to retard the introduction of modern machinery ? 10. Are the so-called crude methods of tillage and harvesting necessarily uneconomical ? Do they necessarily indicate lack of intelligence among the people using such methods ? n. Suggest reasons for the development of the macaroni industry in Italy. WHEAT IN EUROPE 337 12. Why does not Spain take high rank as a wheat pro- ducing country ? 13. Compare the latitude position of France with that of the United States; 14. Discuss the adaptation of methods of production to natural agricultural conditions in France. 15. What is the attitude of the French government to- ward agriculture ? Why such interest ? 16. How do the French encourage home milling of wheat ? Why? 17. What are the chief wheat import centers of France? What countries furnish the greater part of the wheat im- ported ? 18. Briefly discuss the methods of wheat production in Germany. 19. What is true of the average yield per acre in Germany ? How has this result been accomplished ? 20. Of what importance is Germany as a market for American wheat ? What are its chief import cities ? 21. Why do the Germans prefer to import wheat rather chan flour ? 22. What is meant by the insular position of Great Britain ? 23. What is the greatest wheat importing country in the world ? 24. What countries furnish the greater part of English wheat imports ? 25. From the standpoint of wheat alone what reasons can you suggest why England finds it necessary to maintain commercial supremacy on the sea ? 26. In a brief statement explain how the international trade in wheat is of advantage to both importing and ex- porting countries. INDEX Agronomy, 1 1 Aleurone layers, 12. Alsop Process, 161. Area of wheat on farms, 108. Argentina, wheat in - Exportation, 225. Harvesting, 223. Location and extent, 216. Plowing, 221. Production, 225. Seeding, 222. Threshing, 223. Topography and climate, 217. Varieties, 218. Asia, wheat in — British India Culture methods, 298. Exportation and routes, 300. Marketing, 299. Production, 299. Russia Central Asiatic Russia, 291. Transcaucasia, 293. Siberia, 288. Australia, wheat in - Climate, 208. Exportation, 214. Location and extent, 207. Methods, 211. Production, extent of, 212. Transportation, 213. Austria-Hungary, wheat in — Climate and soil, 309. Culture Methods, 309. Production, extent of, 311. Balkan States, wheat in - Bulgaria, 314. Roumama, 312. Servia, 315. Beards, 9. Binder, 49. Biscuits, 186. Bleaching flour, 161. Bonanza farms, no. Bread baking, 184. Buhrstone mills, 149. By-products, 163. Canada, wheat in - Areas, 270. Exportation, 282. Harvesting, 27^. Marketing, 278. Plowing and seeding, 274. Production, amount of, 281. Threshing, 277. Varieties, 272. Winnipeg, 279. Cellulose, 12. Cereal foods, 174. Chess, 103. 339 340 INDEX Chinch bug, 40, 103. Cleaning grain, 157. Club wheat, 15. Coatings, kernel, n. Combines, 56. Common wheat, 17. Cradle, 44, 196. Drills - Hoe, 33. Press, 34. Durum Wheat, 16. Einkorn,. 15. Elevators, 130. Farm, 92. Terminal, 140. Town, 94. Embryo, of kernel, 1 1. Emmer, 15. Endosperm, of kernel, II. Exchange, wheat, 140. Exportation of wheat from U. 262. Fertilizers, 116. Flail, 66. Flours, 179-181. France, wheat in - Climate, 323. Culture methods, 323. Marketing, 327. Production, extent of, 327. Gang plows, 23. Germ, 12. Germany, wheat in - Culture methods, 328. Importing centers, 330. Marketing, 330. Glumes, 9. Grades of wheat, 127. S., Granary storage, 91. Great Britain and Ireland, wheat in - Climate, 330. Culture methods, 331. Harvesting, 332. Liverpool market, 335. Production, extent of, 333. Gristmills, 146. Handstone, 146. Harrow, disk, 26. Harrowing, 28, 194. Harvests, dates of, 62. Header, 196. Header Box, 54. Heading out, 39. Heads, on wheat plant, 9. Hessian fly, 37, 39, 104. Irrigation, 102, 116. Italy, wheat in - Culture methods, 316. Macaroni, manufacture of, 318. Straw, use of, 318. Kickers, 151. Knotter, the, 49. Leaves, of wheat plant, 8. Lighters, 301. Liverpool, market of, 335. Macaroni, 172, 318. Marketing, 122. Master wheel, 47. Milling centers, 164. Milling Processes - Bolting, 155. Breaks, 154. Middlings purifier, 151. Roller mill, 152. INDEX 34i Mortar and pestle, 147. Mustard, wild, 103. Plowing, 192. Plows - Disk, 24. Moldboard, 24 Share, 24. Sulky, 21. Wooden, 19. Polish wheat, 16. Poulard wh'.-at, 16. Quern, 148. Railway Transportation, 135. Reaper, 47. Reduction, 158. Roots, 6. Rotation of crops, 115. Russia, wheat in - Climate and soil, 303. Culture methods, 305. Kinds of wheat, 306. Marketing, 307. Production, extent of, 306. Sacked wheat, 87. Seed selection, 114. Self binder, 199. Semolina, 173. Sheaves, 46, 52. Shocks, 46, 51. Sickle, 43, 47, 195. Smut, 105. Sowing — Broadcasting, 31. Drilling, 3 I . Endgate seeder, 32. Spaghetti, 174. Spain, wheat, 321. Spelt, 15. Spikes, 5. Stacking, 57. Stems, 7. Stock foods, 171. Stooling, 7. Straw, use of, 168. Sweat, 60, 78. Tempering grain, 158. Thresher - Band cutter, 69. Blowers, 71. Self feeder, 69. Shakers, 69. Stacker, 70. Threshing floor, 67. Threshing, history of, ioo. Threshing out of shock, 56. Tillering, 7. United States, wheat in - Northeast central plains re- gion, 241. Northwest central plains re- gion, 252. Northeast region, 231. Southeast region, 236. Southwest central plains re- gion, 246. Western valleys and plains region, 256. Vermicelli, 174. Water transportation - Great Lakes, 137. Mississippi River, 138. Ocean routes, 138. Winnowing, 68. Yields of wheat, table of, 113. Printed in the United States of America. 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