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EQUIPMENT  PESTICIDE  TRAINING  MANUAL 

STATE  DOCUMENTS  COLLEC7.0M 


FEB  b *368 


MONTANA  STA'E  UB.T/.nY 
1515  E.  6th  AVE^ 
HELENA,  MONTANA  5952C 


r>  s — s 


STATE  OF  MONTANA 
DEPARTMENT  OF  AGRICULTURE 
ENVIRONMENTAL  MANAGEMENT  DIVISION 
HELENA,  MONTANA 
JANUARY,  1986 


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I 


PREFACE 


This  manual  contains  a basic  description  of  the  types  of  ground 
and  aerial  pesticide  application  equipment,  its  maintenance,  safe 
use,  and  calibration.  The  manual  is  intended  as  a study  guide 
for  all  applicators  being  licensed  to  apply  restricted  use 
pesticides.  It  can  also  serve  as  a reference  for  future 
maintenance,  use,  and  choice  of  appropriate  equipment. 

The  selection  of  proper  application  equipment,  its  maintenance 
and  safe  use,  and  calibration  are  essential  for  obtaining 
effective  results  from  pesticide  applications.  This  manual  will 
illustrate,  for  example,  the  types  of  equipment  appropriate  for 
various  crops  and  pests.  It  will  outline  the  types  of  equipment 
components  that  are  most  suitable  for  the  various  mixes  or 
formulations  of  pesticides.  These  and  other  topics  may  assist 
many  applicators  in  efficiently  using  their  equipment. 

Hopefully,  applicators  will  continue  to  follow  the  suggestions  of 
this  manual.  They  will  improve  pest  control  and  protect 
environmental  and  human  health. 

To  simplify  information,  trade  named  products  and  equipment  have 
been  mentioned.  No  endorsement  is  intended,  nor  is  criticism 
implied  of  similar  products  or  equipment  which  are  not  mentioned. 

We  wish  to  acknowledge  the  help  of  personnel  of  the  Environmental 
Management  Division,  Montana  Department  of  Agriculture,  in 
preparing  this  manual. 


1 


TABLE  OF  CONTENTS 


Page 

Pretace i 

CHAPTER  1.  PESTICIDE  FORMULATIONS  AND  COMPATIBILITY 1 

A.  Formulations 1 

B.  Accessory  Materials  and  Adjuvants.,'. 3 

C.  Compatibility  of  Pesticides 4 

D.  Synergism ; 6 

CHAPTER  II.  GROUND  EQUIPMENT,  ACCESSORIES,  AND  MAINTENANCE 7 

A.  Types  of  Ground  Equipment 7 

B.  Accessory  Equipment..... 10 

CHAPTER  III.  MAINTENANCE  OF  GROUND  EQUIPMENT 24 

A.  Inspection  and  Filling 24 

B.  Cleaning  the  Sprayer '. 24 

CHAPTER  IV.  GROUND  EQUIPMENT  CALIBRATION 2 7 

A.  Variables  Affecting  Application  Rates 27 

B.  Calibration 28 

CHAPTER  V.  AERIAL  EQUIPMENT  AND  CALIBRATION 37 

A.  Types  of  Aircraft 37 

B.  Drift 37 

C.  Viscosity  Modifiers 40 

D.  Equipment  for  Dispersing  Pesticides 40 

E.  Safety  and  Maintenance 4 4 

F.  ULV  Application 44 

G.  Calibration 45 

APPENDIX  Conversion  Factors  for  Units  of  Measurement 48 


11 


CHAPTER  I 


PESTICIDE  FORMULATIONS  AND  COMPATIBILITY 

The  choice  of  a pesticide  depends,  in  part,  upon  the  equipment 
the  applicator  has  available.  Many  applicators  own  boom  sprayers 
that  are  sufficient  for  a variety  of  liquid  pesticides.  Many 
products  such  as  dry  dusts  or  liquids  intended  for  atomizers  need 
specialized  equipment.  Pesticide  selection  depends  upon  a number 
of  principles;  one  of  these  is  the  formulation  or  the  manner  in 
which  the  active  ingredient,  carrier,  and  special  additives  are 
mixed.  The  following  chapter  is  a discussion  of  these  pesticide 
components . 

A.  Formulations 

Formulations  affect  the  physical  state  of  the  pesticide  and  the 
method  of  application.  Following  are  some  common  types  of 
formulations : 

1.  Dusts  are  a mixture  of  the  active  ingredient  with  a 
carrier  such  as  talc  or  clay.  Fine  particle  size  makes  dust 
formulations  susceptible  to  drift.  Forced  air  is  often  used 
to  deliver  dusts.  Herbicides  seldom  are  marketed  as  dusts 
because  of  associated  drift  problems. 

2.  Granular  formulations  are  formed  by  impregnating  an 
active  ingredient  on  a small  particle  (1-2  mm.  diameter)  of 
carrier.  Granules  are  used  to  penetrate  dense  foliage. 
Granules  usually  are  marketed  ready  to  use.  Where  residual 
action  is  required,  they  may  provide  slow  release  of 
pesticide . 

3.  Wettable  powders  are  dry  pesticides  that  have  been 
attached  to  a dry  carrier  such  as  clay.  A v/etting  agent  is 
usually  added  and  the  powder  is  mixed  with  water  to  form  a 
suspension  that  must  be  kept  agitated  in  the  spray  tank.  A 
sticker  or  adhesive  agent  is  usually  added  to  promote 
adhesion . 

4 . Emulsifiable  concentrates  contain  a pesticide  and  an 
emulsifying  agent  in  a solvent  such  as  xylene  or  petroleum 
fractions.  These  are  diluted  with  water  to  form  an  emulsion 
that  can  be  applied  as  a spray. 

Emulsions  can  occur  in  two  ways  depending  on  the  mixing: 

a.  Normal  emulsions  consist  of  the  oil  phase  or 
concentrate  dispersed  in  water. 

b.  Invert  emulsions  are  prepared  by  adding  the  oil 
phase  to  the  water  phase.  The  oil  phase  then  becomes 
continuous,  surrounds  cells  of  water,  and  evaporation 
is  reduced. 


1 


Emulsions  usually  form  with  very  little  agitation  and  should 
be  stable  for  about  a day. 

5.  Oil  Solutions  - Most  pesticides  are  not  soluble  in 
water  so  petroleum  oils  are  commonly  used  as  a solvent. 
Examples  of  oil  solvents  are  deodorized  kerosene,  fuel  oil, 
and  xylene.  Oil  solutions  are  generally  avoided  for  use  on 
plants;  however,  they  can  be  sprayed  in  mist  blowers  where 
the  oil  evaporates  before  reaching  the  plants. 

6 . Concentrates  or  Ultra  Low  Volume  (ULV)  formulations  are 
applied  with  ULV  applicators.  The  active  ingredient  is 
applied  in  its  concentrated  form.  Evaporation  is  reduced 
because  water  is  absent.  ULV  droplets  are  of  greater 
density  than  those  in  water  based  sprays,  thus  increasing 
their  rate  of  fall.  Because  less  volume  of  formulation  is 
applied  per  acre,  more  acreage  can  be  treated  before 
reloading . 

7.  Baits  consist  of  the  active  ingredient  mixed  with  a 
solid  carrier  that  is  attractive  to  the  pest,  such  as  rolled 
oats  or  sugar.  Rodenticides  are  usually  dispensed  in  bait 
form. 

8.  Flowables  or  suspensions  are  liquid  or  viscous 
concentrates  of  a suspendible  pesticide  in  water  as  minute 
solid  particles.  Flowables  usually  require  further  dilution 
and  must  be  kept  agitated. 

9.  Fumigants  are  usually  liquids  that,  when  exposed  to 
warm  air  or  released  from  pressure,  form  a toxic  gas,  fume, 
or  vapor.  They  are  usually  used  in  air  tight  enclosures  or 
confined  spaces  such  as  grain  bins,  buildings,  greenhouses, 
or  rodent  burrows.  Some  soil  fumigants  are  produced  in 
granular  form. 

10.  Aerosols  consist  of  small  particles,  about  10  microns, 
suspended  in  air  and  are  often  used  in  adult  mosquito 
control  and  in  structural  pest  control.  Because  of  a 
tendency  to  drift,  they  are  not  useful  in  most  agricultural 
situations.  Aerosols  are  produced  by  the  following  methods: 

a.  forcing  a liquid  under  pressure  through  atomizing 
nozzles , 

b.  release  of  liquified  gas  through  expansion  chamber 
or  capillary  nozzles, 

c.  steam  or  air  atomization  of  a liquid, 

d.  heat  vaporization, 

e.  spinning  discs  or  rotors. 


2 


11.  Fogs  and  mists  are  produced  by  methods  similar  to 
aerosols  but  particles  are  smaller,  about  one-tenth  micron. 
They  have  been  used  in  mosquito  control  and  in  treating 
confined  spaces. 

12.  Capsules  made  of  materials  such  as  gelatin  may  confine 
the  pesticide  and  dissolve  or  disintegrate  to  release  the 
pesticide . 

B . Accessory  Materials  and  Adjuvants 

The  mode  of  action  of  pesticides  may  be  improved  by  the  addition 
of  accessory  materials  and  adjuvants.  Accessory  materials 
include  diluents,  carriers,  solvents,  and  adjuvants. 

1 . Carriers  are  added  to  concentrates  and  give  the 
formulation  "body"  and  "surface"  adequate  for  application. 
Carriers  are  often  inert  ingredients  such  as  water  in 
flowables  or  talc  in  dusts. 

2.  Diluents  are  liquids  added  to  reduce  the  concentration 
to  the  appropriate  application  rate. 

3.  Solvents  are  used  to  dissolve  a formulation  into  a 
carrier  or  diluent;  they  are  usually  utilized  when  the 
formulations  are  solid  or  viscous.  Diluents  and  carriers 
may  also  act  as  solvents. 

4.  Adjuvants  are  added  to  pesticide  formulations  to 
improve  their  mode  of  action.  These  substances  may  increase 
spreading  properties,  assist  emulsification,  enforce 
toxicity,  promote  penetration  of  plant  parts,  reduce 
interfacial  tensions,  and  perform  other  related  functions. 
Adjuvants  are  either  incorporated  into  the  pesticide 
formulation  at  the  time  of  manufacture  or  added  by  the 
applicator  under  certain  restricted  conditions.  The 
addition  of  proper  adjuvants  can  result  in  a more  effective 
and  economical  pesticide.  Following  is  a description  of  the 
various  types  of  adjuvants  and  their  properties. 

a.  Surfactants  or  Spreading  Agents  allow  the 
pesticide  to  "spread  out"  over  treated  surfaces  and 
assist  in  "wetting"  dusty,  waxy,  or  greasy  surfaces. 
These  materials  also  reduce  surface  tension  allowing 
the  pesticide  to  make  contact  with  a solid  surface  and 
lend  to  penetration  of  the  chemical  into  plants  and 
animals.  Caution  should  be  exercised  because 
surfactants  may  destroy  protective  wax  layers  on  leaves 
or  fruits  and  damage  the  crop. 

b.  Emulsifiers  or  Emulsifying  Agents  are  utilized  to 
maintain  the  stability  of  an  emulsion.  Stability  of  a 
mixture  relates  to  the  length  of  time  it  stays  mixed. 
Oil  and  water  mixtures  separate  readily;  the  addition 


3 


of  an  emulsifier  stabilizes  the  mixture  because  it 
occupies  the  space  between  the  oil  and  water.  Soaps 
and  detergents  may  serve  as  emulsifiers.  Detergents 
are  usually  preferred  because  soaps  form  alkaline 
solutions  with  water. 

c.  Sticking  or  Thickening  Agents  improve  spray 
adherence  to  surfaces  such  as  leaves.  Thickening 
agents  increase  viscosity  and  increase  spray  adherence 
to  leaves  thus  reducing  spray  bounce  and  run-off  during 
spraying.  The  term  "spreader-sticker"  is  commonly 
utilized  today.  Sticking  agents  are  usually  added  to 
formulations  to  reduce  the  amount  of  run-off  from 
surfaces  caused  by  spreading  or  wetting  agents. 

Other  types  of  adjuvants  include  antisticking  agents, 
penetration  agents,  dispersing  agents,  bridging  agents,  and 
activators  or  synergists. 

C . Compatibility  of  Pesticides 

Application  of  one  pesticide  at  a time  has  been  the  common 
agricultural  practice.  Today,  because  of  the  high  cost  of 
application,  pesticide  applicators  have  begun  mixing  pesticides 
in  an  attempt  to  control  several  pests  with  a single  application. 

When  two  or  more  pesticides  can  be  mixed  together  without  any 
adverse  changes  in  action  or  structure,  they  are  compatible . 
Certain  pesticides,  however,  are  incompatible  because  adverse 
changes  occur  between  the  active  ingredients  or  formulations. 
Several  reasons  for  incompatibility  are  given  below: 

1.  Physical  incompatibility  is  difficult  to  evaluate  and 
is  often  caused  by  the  additives  rather  than  the  pesticides 
being  incompatible.  The  results  of  physical  compatibilities 
are  varied.  A common  one  is  the  formation  of  precipitates 
in  the  mixture  that  can  plug  screens  and  nozzles.  Another 
occurs  when  the  activity  of  an  emulsifier  is  stopped. 
Mixtures  may  then  separate  or  form  large  droplets  within  the 
tank . 

2.  Chemical  incompatibility  occurs  when  chemical  reactions 
occur  that  destroy  the  effectiveness  of  one  or  more 
pesticides.  For  example,  fungicides  or  adjuvants  that  are 
strongly  alkaline  may  decompose  synthetic  organic 
insecticides  and  change  their  activity.  Precipitates  may 
occur  that  will  plug  screens  and  spray  nozzles. 

Formulations  may  be  altered  so  that  they  no  longer  contact 
or  adhere  to  the  target.  Reactions  may  occur  which  cause 
the  formulation  to  be  toxic  to  plants  or  phytotoxic. 

Chemical  incompatibilities  cannot  always  be  recognized  in 
the  spray  tank. 


4 


3.  Timing  incompatibility  - Pesticides  must  be  applied  at 
the  most  susceptible  development  stage  of  the  pest  for 
greatest  effectiveness.  When  spraying  a mixture  of  two  or 
more  chemicals,  it  may  be  difficult  to  time  the  application 
to  the  most  susceptible  stage  of  the  various  pests. 

4.  Water  incompatibility  - Water  is  the  most  common 
carrier  for  pesticides.  Water  hardness  (high  amounts  of 
calcium)  may  alter  the  formulation  of  a pesticide,  making 
application  difficult  or  less  effective.  Generally,  waters 
that  are  "soft"  should  be  utilized  as  carriers.  Applicators 
should  determine  the  hardness  of  water  in  their  area  prior 
to  mixing  one  or  more  pesticides.  Water  may  be  softened 
chemically,  thus  preventing  problems  in  mixing  pesticides. 

Points  to  Consider  When  Mixing  Chemicals 

(1)  The  compatibility  of  the  various  chemicals  must  be 
known  before  the  materials  are  combined. 

(2)  As  a general  rule,  do  not  mix  herbicides  with 
insecticides . 

(3)  Follow  all  label  directions  carefully.  The  use  of  tank 
mixes  not  specifically  stated  on  the  label  is  discouraged  by 
most  manufacturers. 

(4)  Combinations  containing  lime  or  having  a high 
alkalinity  are  harmful  to  synthetic  organic  chemicals.  Most 
organophosphates  and  carbamates  are  subject  to  alkaline 
decomposition . 

(5)  The  use  of  oils  and  petroleum  solvents  in  combination 
with  organic  chemicals  may  increase  phytotoxicity. 

(6)  Most  of  the  dinitro  miticides  may  become  phytotoxic  if 
mixed  with  oil. 

(7)  Organophosphates  combined  with  dinitros  may  cause 
burning  of  foliage. 

(8)  Consult  all  available  sources  before  utilizing 
combinations . 

Compatibilities  of  various  chemicals  can  be  checked  by 
referring  to  a compatibility  chart  in  the  Farm  Chemicals 
Handbook.  Some  chemical  companies  also  print  compatibility 
charts . 

Caution  is  imperative  to  any  applicators  wishing  to  check  unknown 
compatibilities.  Chemical  or  phytotoxic  compatibilities  cannot 
be  observed.  Keeping  the  above  eight  points  in  mind,  physical 
compatibilities  can  be  checked  by  mixing  small  amounts  of 
chemicals  in  jars.  These  mixtures  should  be  observed  initially 


5 


and  after  one  hour  for  any  adverse  changes  such  as  settling, 
precipitates,  gumminess,  separation,  etc. 

Pesticide  labels  will  often  list  compatible  and  incompatible 
chemicals.  If  not,  it  is  permissible  by  the  Federal  Insecticide, 
Fungicide,  and  Rodenticide  Act  to  mix  pesticides  or  pesticides 
and  fertilizers.  This  should  be  done  with  caution.  Contact  the 
Montana  Department  of  Agriculture  Pesticide  Specialist  in  your 
area  for  assistance. 

D.  Synergism 

When  the  effect  of  two  combined  chemicals  in  greater  than  the 
effect  of  either  compound  alone,  the  result  is  called  synergism. 
Utilizing  two  products  with  synergistic  qualities  may  increase 
the  effectiveness  of  the  treatment;  however,  the  use  of  a 
synergized  compound  may  also  increase  the  problem  of  toxicity  to 
mammals . 


6 


CHAPTER  II 


GROUND  EQUIPMENT,  ACCESSORIES,  AND  MAINTENANCE 
A.  Types  of  Ground  Equipment 

The  five  basic  classes  of  ground  application  equipment  include 
hydraulic  sprayers,  air  sprayers,  loggers  and  aerosol  generators, 
power  dusters,  and  hand  held  equipment. 

1.  In  hydraulic  sprayers,  pesticide  is  delivered  under 
pressure  by  a pump  to  one  or  more  nozzles.  The  kind  of 
nozzle  regulates  droplet  size  and  spray  pattern.  The 
components  of  a typical  low-pressure,  low-volume  hydraulic 
sprayer  are  shown  in  figure  1.  Hydraulic  sprayers  are  of  4 
basic  types: 

a.  Multiple-purpose  sprayers  provide  versatility  for 
a variety  of  farm  problems.  Spray  pressure  is 
adjustable  and  can  provide,  for  example,  40  pounds  for 
weeds  or  400  pounds  or  more  for  spraying  fruit  trees. 
Tank  size  ranges  from  50  to  200  gallons.  Sprayers  are 
skid  or  wheel  mounted  and  powered  by  auxilary  engines 
or  a power  take-off.  Spray  is  dispensed  through  a hand 
gun  or  field  boom. 

b.  Small  general  use  sprayers  are  useful  for  small 
spraying  jobs  that  are  too  large  for  hand  equipment. 
They  are  useful  in  greenhouses,  large  gardens,  and  golf 
courses.  Tank  capacities  vary  up  to  25  gallons.  Power 
is  from  a 1/2  to  2 horsepower  engine  that  provides  a 
wide  range  of  pressures  (50-500)  psi) . Spray  is 
dispensed  through  a hand  gun  or  short  boom.  Sprayers 
are  usually  mounted  on  a hand-operated  cart;  some  can 
be  attached  to  a garden  tractor. 

c.  Low-pressure,  low-volume  sprayers  are  commonly 
used  in  Montana  crops.  They  can  be  mounted  directly  on 
equipment  or  are  equipped  with  wheels.  Sprayer  tanks 
hold  up  to  250  gallons.  Power  is  usually  from  the 
tractor  pto  but  may  be  supplied  by  an  auxiliary  engine. 
Operating  pressure  is  up  to  100  pounds  and  spray  is 
dispensed  through  a field  boom.  Some  sprayers,  the 
Spray  Coupe  for  example,  are  self-propelled. 

d.  High-pressure,  high-volume  sprayers  are  used  by 
fruit  growers  and  truck  farmers  in  order  to  obtain  good 
penetration  and  coverage  in  tall  growing  trees  and 
dense  crop  growths.  These  sprayers  are  essentially  the 
same  as  multiple-purpose  sprayers  except  that  larger 
engines  provide  up  to  1000  pounds  of  pressure.  Tank 
sizes  are  also  larger  and  range  up  to  600  gallons. 


7 


Figure  1.  Components  of  a Boom  Type  Field  Sprayer  with 
Hydraulic  Agitation. 


8 


2.  Air  sprayers  (also  known  as  ultra-low  volume, 
concentrate  blower,  air-blast,  and  air-mist  sprayers)  are 
used  for  spraying  orchards,  large  shade  trees,  and  field 
crops.  Pesticides  are  applied  in  concentrated  form  using 
relatively  small  volumes  of  water  in  contrast  to  hydraulic 
sprayers.  Labor  involved  in  loading  is  saved  and  pesticide 
runoff  is  reduced.  A low-volume  pump  delivers  the  liquid 
spray  under  low  pressure  to  the  fan  where  it  is  discharged 
into  an  air  stream  in  small  droplets  by  a group  of  nozzles 
or  shear  plates.  Pump  pressures  range  from  50  to  400  p.s.i. 
and  fans  deliver  from  5000  to  25,000  c.f.m.  or  air 
velocities  of  100  to  150  m.p.h. 

3.  Foqqers  or  Aerosol  Generators  are  designed  primarily 
for  control  of  mosquitoes  and  flies  in  large  buildings, 
parks,  resorts,  or  communities.  These  machines  disperse 
fine  particles  of  pesticides  into  air,  as  fogs  or  mists, 
where  they  remain  for  a considerable  time  period.  Fogs  and 
aerosols  are  produced  by  either  thermal  (heat)  or  mechanical 
methods  or  a combination  of  both. 

Air  currents  assist  in  moving  the  pesticide  to  the  target 
area,  taking  advantage  of  the  principle  of  air  inversions. 
Applications  are  usually  made  at  night  when  wind, 
temperatures  and  humidity  conditions  are  optimum. 

Aerosol  equipment  is  not  practical  for  most  agricultural 
pesticide  applications  (especially  herbicides)  because  of 
their  tendency  to  create  drift  problems. 

4.  Power  dusters  are  powered  by  engine  or  power  take-offs. 
Like  air  blast  sprayers,  dusters  also  utilize  air  streams 
from  a centrifugal  fan  to  carry  the  pesticide  to  the  target 
area.  They  may  have  single  or  multiple  outlets.  Dusters 
may  be  impractical  for  application  of  some  pesticides, 
especially  herbicides,  because  of  drift  hazard. 

5.  Hand  application  equipment  is  designed  primarily  for 
application  of  pesticides  in  small  areas  like  homes, 
gardens,  businesses,  or  yards.  This  type  of  equipment 
includes  hand  pump  atomizers,  aerosol  dispensers,  compressed 
air  sprayers,  knapsack  sprayers  and  dusters. 

a.  The  hand  pump  atomizer  uses  a hand  operated  pump 
to  force  an  air  stream  over  the  tip  of  a siphon  tube. 
Pesticide  is  sucked  from  the  tube  and  atomized  in  the 
air  stream.  The  intermittent  type  sprayer  produces  a 
spray  only  on  the  forward  motion  of  the  pump.  The 
continuous  sprayer  delivers  a continuous  spray  because 
pressure  is  produced  in  the  tank.  These  sprayers  are 
commonly  used  to  control  flying  insects  in  the  home. 
They  have  nearly  been  replaced  now  by  aerosol 
dispensers . 


9 


b.  Aerosol  dispensers  or  "bug  bombs"  are  probably  the 
most  common  type  of  applicator.  The  pesticide  and  a 
propellant,  usually  freon,  are  forced,  under  pressure, 
through  an  atomizing  nozzle.  Many  household  pest 
sprays  are  dispensed  in  aerosol  bug  bombs. 

c.  Compressed  air  sprayers  are  designed  to  hold  1 to 
3 gallons  in  the  tank.  A hand  pump  is  used  to 
pressurize  the  tank  and  to  deliver  the  pesticide,  under 
pressure,  to  the  nozzle.  Spray  patterns  and  droplet 
size  can  be  regulated  by  nozzle  type.  Solutions, 
emulsions,  or  suspensions  of  pesticides  can  be  utilized 
at  pressure  of  30  to  50  psi.  The  use  of  CO„  cylinders 
in  place  of  the  hand  pump  may  be  utilized  to  achieve 
the  correct  pressure. 

d.  Knapsack  hand  sprayers  are  carried  on  the  back  and 
usually  have  a capacity  of  5 gallons.  A hand  operated 
piston  or  diaphragm  pump  provide  the  pressure  (30  to 
100  psi)  to  expel  the  pesticide. 

e.  Duster  hand  sprayers  range  from  small 
self-contained  units  to  those  mounted  in  wheelbarrows. 
Air  velocity  for  dispensing  the  dust  is  created  by  a 
plunger,  hand  crank,  or  belt  attached  to  a fan  or 
blower . 

Additional  types  of  hand  sprayers  include  bucket,  barrel, 
and  wheelbarrow  sprayers  utilized  for  spraying  larger  areas 
or  trees  and  hose  sprayers  in  which  a jar  container  is 
attached  to  a garden  hose. 

B . Accessory  Equipment 

Sprayer  accessory  equipment  consists  of  nozzles,  pumps,  pressure 
regulators,  strainers  and  screens,  nozzle  check  valves, 
agitators,  pressure  gauges,  and  tanks, 

1.  Nozzles  are  manufactured  with  a variety  of  functions 
and  for  many  conditions.  Performance  tables  are  available 
from  most  dealers. 

Types  of  Nozzles 

There  are  many  types  of  nozzles  used  in  spraying.  Each  have 
different  purposes  and  differ  in  such  factors  as  spray 
pattern,  flow  rate,  and  average  droplet  size.  Some  of  the 
common  nozzles  are  illustrated  in  Figure  2 and  discussed 
below. 

a.  Flat  Fan  Nozzles  produce  a fan-shaped  spray 
pattern  with  tapered  ends  and  a fan  angle  of  65  to  80 
degrees.  The  tapered  ends  permit  overlapping  of  spray 
patterns  to  assure  uniform  coverage.  Adjacent  spray 


10 


patterns  should  not  be  allowed  to  impinge  on  each  other 
because  it  will  destroy  the  uniformity  of  coverage. 

Each  spray  nozzle  should  be  rotated  approximately  12  - 
15  degrees  from  the  line  of  the  boom  so  the  patterns 
are  slightly  offset  (Figure  3) . Flat  spray  nozzles  are 
generally  used  in  surface  spraying  in  agriculture  and 
many  other  types  of  pest  control.  They  do  not  provide 
very  good  foliar  penetration. 

b.  Even  Fan  Nozzles  deliver  a uniform  fan-shaped 
pattern  with  a fan  angle  of  80  degrees.  Edges  of  the 
pattern  do  not  taper  as  in  flat  spray  nozzles.  These 
nozzles  are  used  for  band  or  row  application, 
pre-emergence  or  early  post-emergence.  Broadcast 
applications  are  not  recommended  because  of  the 
difficulty  of  preventing  overlap  (overdose)  or  gape 
between  spray  patterns.  Like  flat  spray  nozzles,  they 
do  not  provide  good  foliar  penetration. 

c.  Flooding  Fan  Nozzles  provide  a flat  spray  pattern 
with  a wide  spray  angle  (100  - 145  degrees).  These 
nozzles  produce  a wide  spray  pattern  and  large  droplets 
at  low  pressure.  Because  of  the  nozzles'  wide  spray 
angle,  they  can  be  widely  spaced  on  the  boom  and 
carried  close  to  the  ground  to  reduce  drift.  If  these 
nozzles  are  angled  10  to  15  degrees  in  the  direction  of 
travel,  drift  can  be  further  reduced.  These  nozzles 
can  be  used  in  general  broadcast  application  of 
fertilizers,  herbicides,  and  defoliants.  They  are 
commonly  used  for  applying  materials  which  require  soil 
incorporation.  They  do  not  provide  good  foliar 
penetration. 

d.  Cone  Spray  (Solid  or  Hollow)  Nozzles  deliver  a 
cone  shaped  spray  pattern  which  may  be  solid  or  hollow 
depending  on  the  nozzle's  design.  These  nozzles  are 
generally  used  at  high  pressure  to  deliver  insecticides 
and  fungicides  to  row  crops  and  provide  good  foliar 
penetration.  Because  these  nozzles  produce  smaller 
droplets,  the  potential  for  drift  is  increased. 

e.  Off  Center  Flat  Fan  Nozzles  produce  a one-sided 
flat  spray  pattern  which  is  used  on  the  end  of  a boom 
to  extend  coverage  by  5 feet. 

f.  Twin  Orifice  Flat  Fan  Nozzles  are  used  to  apply 
herbicides  between  row  crops.  Nozzles  produce  a wide, 
fan-shaped  pattern  which  can  be  applied  close  to  ground 
level . 

g.  Multiple-Orifice  Nozzles  or  clusters  of  nozzles 
are  used  in  place  of  a boom  and  spray  a swath  30  to  50 
feet  wide.  These  nozzles  are  used  to  spray  roadsides. 


11 


Types  of  Ifozzles 


Figure  2. 


Solid 

Stream 


Even 

Fan 


Hollav 

Gone 


Solid 

Cone 


's  »r'»  t.'  1 ■ 


Flat  Fan 
Tapered  Edge 


Off  Center 
Flat  Fan 

12 


Flooding 


Figure  3.  Section  of  a field  boom  showing  proper  alignment 
of  fan  nozzles  to  provide  spray  overlap. 


13 


ditchbanks,  or  other  places  where  a boom  or  field 
sprayer  is  not  satisfactory.  The  spray  pattern  is 
easily  affected  by  wind  conditions  which  may  cause  poor 
coverage  and  pesticide  drift. 

h.  Low-Pressure  and  Reduced  Pressure  Nozzles  are 
designed  to  reduce  the  potential  for  spray  drift  by 
producing  larger  droplets. 

(1)  Low-Pressure  Nozzles  operate  in  the  10  to  30 
psi  range  and  provide  the  same  spray  angle  and 
flow  rate  as  a conventional  nozzle  at  40  psi. 
Because  the  nozzles  operate  at  lower  pressures, 
they  wear  longer  and  there  is  less  stress  on  other 
sprayer  components. 

(2)  Reduced  Pressure  Nozzles  operate  at  the 
standard  pressures  but,  because  of  their  design, 
there  is  a pressure  drop  within  the  nozzle.  The 
net  result  is  that  fewer  droplets  smaller  than  100 
micrometers  are  produced.  Nozzles  of  this  type 
work  best  for  applying  high  volume,  for  applying 
materials  that  require  soil  incorporation,  or 
where  fine  coverage  is  not  necessary.  These 
nozzles  may  not  be  adequate  with  low  volume 
application  or  foliar  application  where  complete 
coverage  is  required. 

i*  Straight  Stream  Nozzles  are  simple  nozzles  with  a 
center  orifice  that  produces  a straight  stream  of 
liquid.  These  nozzles  are  used  for  subsurface 
application  of  liquid  fertilizers,  soil  fumigants,  and 
some  aquatic  herbicides,  and  for  crack  and  crevice 
treatment  in  structural  pest  control. 

Nozzle  Materials 


Nozzle  tips  are  made  from  a variety  of  materials  varying  in 
cost  and  resistance  to  wear  and  corrosion.  The  following 
are  some  common  materials  listed  in  order  of  resistance. 

Nylon  or  Plastic  is  suitable  for  most  pesticides, 
resists  corrosion  and  wear,  but  may  swell  when  exposed 
to  some  solvents . 

b.  Brass  resists  corrosion  but  wears  quickly  from 
abrasive  materials;  brass  nozzles  are  for  limited  or 
short  term  use  and  are  inexpensive. 

c.  Aluminum  is  not  recommended  for  abrasive  materials 
such  as  wettable  powders  and  can  be  corroded  by  some 
fertilizers  but  is  inexpensive. 


14 


d.  Stainless  Steel  is  suitable  for  all  formulations, 
all  purpose  use;  resists  corrosion  and  wear  and  is 
expensive . 

e.  Tungsten  Carbide  Steel  and  Ceramic  nozzles  are 
extremely  resistant  to  corrosion  and  wear  and  are 
expensive . 

Nozzle  Numbering  and  Coding 

Unfortunately  there  is  not  a uniform  system  of  nozzle 
numbering.  Each  manufacturer  will  indicate  flow  rate,  spray 
angle,  and  other  information  by  number  and  letter  codes. 

Flow  rates  are  measured  in  gallons  per  minute  (GPM)  at  a 
standard  pressure  of  40  psi  using  water.  For  further 
reference,  nozzle  manufacturers'  catalogs  and  bulletins 
provide  an  excellent  source  of  information. 

Disc  for  Handguns 


The  spray  or  cap  number  represents  the  diameter  of  the 
orifice  in  increments  of  1/64  of  an  inch.  For  example.  No. 

3 disc  has  an  orifice  3/64  inch  in  diameter.  Larger 
orifices  deliver  coarser  droplets  at  higher  rates.  To 
determine  the  proper  disc  size  for  your  operation,  consult 
manufacturers'  charts. 

Nozzle  Flow  Rate  or  Capacity 

The  flow  rate  of  a nozzle  is  increased  by  larger  metering 
passages  and  exit  orifices.  Flow  rate  is  also  affected  in 
varying  degrees  by  pressure,  liquid  density,  and  liquid 
viscosity. 

a.  Flow  rate  varies  in  proportion  to  the  square  root 
of  the  pressure.  As  pressure  increases,  so  does 
pesticide  flow  rate. 

b.  As  the  pesticide  density  becomes  greater,  flow 
rate  is  reduced. 

c.  Effects  of  viscosity  on  flow  rate  are  complex,  but 
generally,  flow  rate  decreases  as  liquids  become  more 
viscous . 

Many  applicators  may  not  be  interested  in  the  above  factors 
but  they  should  be  aware  of  their  effects  on  flow  rate. 

They  illustrate  the  importance  of  calibrating  when  changing 
nozzle  size,  pressure,  or  spray  mixture. 

Spray  Angle  and  Pattern 

Pressure  and  liquid  viscosity  influence  spray  angle  and 
pattern: 


15 


a.  Pressure  - A minimum  pressure  is  required  to 
develop  a proper  spray  pattern,  usually  10  to  15  psi. 
Lower  pressures  tend  to  produce  a distorted  spray 
pattern.  When  pressure  is  too  great,  the  nozzle  will 
begin  to  atomize  the  spray  and  the  pattern  will  be 
changed.  Applicators  can  make  the  mistake  of  operating 
at  excessive  pressures  in  order  to  make  the  spray  reach 
further.  Actually  the  opposite  effect  may  occur  as  the 
spray  atomizes  and  pattern  changes  and  drift  may  occur. 
A nozzle  with  a larger  orifice  should  be  used. 

b.  Liquid  Viscosity  - Viscosity  is  the  only  liquid 
property  that  has  a significant  effect  on  spray 
patterns.  An  increase  in  viscosity  produces  a narrower 
pattern  and  smaller  spray  angle.  At  very  high 
viscosities,  the  spray  may  become  a straight  stream. 

Atomization  & Droplet  Size 

The  range  of  droplet  size  is  affected  primarily  by  the 
nozzle  orifice  size  and  pressure.  Each  nozzle  produces  a 
variety  of  droplet  sizes,  the  majority  centered  around  one 
size.  Droplets  are  measured  in  micrometers  or  microns  where 
25,400  micrometers  equal  one  inch.  VMD  or  Volume  Mean 
Diameter  is  also  used  as  measure  of  droplet  size.  VMD  is 
that  droplet  diameter  whose  volume  if  multiplied  by  the 
number  of  droplets  will  equal  the  total  volume  of  the 
sample.  To  give  an  idea  of  droplet  sizes,  the  following 
chart  is  included. 

Category  Size  Range  in  Micrometers 


Droplet  size  is  influenced  by: 

a.  Nozzle  rating  and  design  is  the  primary  factor 
influencing  droplet  size.  As  nozzle  capacity  and 
metering  passages  increase  in  size,  the  average  droplet 
generally  becomes  larger.  Spray  angle  ratings  also 
affect  droplet  size.  Wider  spray  angles  are  associated 
with  finer  droplets. 

b.  Pressure  - As  pressure  increases,  more  droplets  of 
a smaller  size  tend  to  be  produced.  A limit  is 
eventually  reached  where  increasing  pressure  has  little 
effect  in  reducing  droplet  size. 


Fog 

Aerosol 

Mist 

Fine  Spray 
Coarse  Spray 


0.1-  50 

1.0  - 50 

50  - 100 
100  - 400 
greater  than  400 


16 


c.  Liquid  Viscosity  - As  viscosity  of  a fluid 
increases,  droplets  become  coarser.  Increases  in 
pressure  will  counteract  the  effects  of  viscosity. 

d.  Surface  tension  - Liquids  with  a higher  surface 
tension  are  more  difficult  to  atomize.  The  effect  of 
surface  tension  is  generally  minor  compared  to 
viscosity . 

2 . Pumps 

The  sprayer  pump  is  the  heart  of  the  system.  Pumps  vary  in 
capacity  (output),  operating  speed  and  pressure,  and 
resistance  to  corrosion  and  wear.  Capacity,  which  is 
affected  by  speed  and  pressure  should  be  large  enough  for 
high  application  rates.  Pumps  should  provide  for  agitation 
if  the  sprayer  does  not  have  a mechanical  agitator. 

Manufacturer's  performance  tables  can  assist  you  in 
selecting  the  proper  pump.  Some  of  the  commonly  used  pumps 
are : 


a.  Centrifugal  pumps  commonly  operate  from  a PTO  and 
must  be  operated  at  high  speed  (3000  to  6000  rpm)  to 
obtain  adequate  capacity.  High  output  occurs  at  normal 
operating  pressures  (30-90  psi) . They  are  not 
self-priming  and  must  be  located  below  the  fluid  level 
if  a priming  system  is  not  used.  They  are  resistant  to 
wear  and  can  pump  wettable  powders  or  other  abrasives. 

In  operation,  liquid  enters  at  the  center  of  a rotating 
impeller  with  vanes  molded  in  a spiral  configuration. 
Liquid  is  forced  along  the  vanes  by  centrifugal  force 
and  out  a discharge  hose. 

b.  Turbine  pumps  exhibit  the  same  advantages  and 
disadvantages  as  centrifugal  pumps.  The  primary 
differences  are  in  closer  tolerances  and  additional 
fins.  The  optimum  operating  speed  is  1000  RPM  and  can 
be  directly  from  a 1000  RPM  PTO  shaft.  A step-up  drive 
is  necessary  for  a 540  RPM  PTO  shaft.  The  impeller, 
nylon  or  cast  iron,  is  a construction  of  many  closely 
aligned  turbine  blades.  The  housing  constricts  around 
the  blades  at  the  exit  port  which  forces  the  liquid 
from  the  pump. 

c.  Roller  pumps  are  inexpensive,  short-life  pumps 
useful  in  a variety  of  situations.  Operating  pressure 
varies  from  30  to  200  psi  and  outputs  are  up  to  50  GPM. 
Higher  pressures  and  operating  speeds  decrease  pump 
life.  These  pumps  are  suitable  for  wettable  powders 
but  their  abrasive  nature  shortens  the  pump  life.  The 
number  of  rollers  varies  from  4 to  8 depending  on  pump 
capacity.  They  are  constructed  of  nylon,  rubber. 


17 


teflon  or  polypropylene  plastic.  In  operation,  a 
slotted  rotor  holds  cylinder  shaped  rollers  in  an 
eccentric  housing.  As  the  rotor  spins,  the  rol]ers  are 
held  against  the  housing  by  centrifugal  force.  Fluid 
is  drawn  into  the  entry  port  and  held  in  the  spaces 
between  the  rollers  and  the  housing.  At  the  exit  port, 
the  smaller  space  between  the  rotor  and  housing  forces 
liquid  into  the  exit  port. 

d.  Piston  pumps  - Although  they  may  be  operated  at 
low  pressure,  piston  pumps  are  designed  to  operate  at 
high  pressures.  For  most  agricultural  uses,  500  to  600 
psi  is  normal  although  some  pumps  may  produce  up  to 
1000  psi.  Output  is  nearly  proportional  to  pump  speed 
which,  depending  on  the  pump  design,  may  vary  from  300 
to  1800  RPM.  Output  from  piston  pumps  is  low  varying 
from  maximums  of  3 GPM  to  25  GPM  depending  on  size, 
number  of  pistons,  and  operating  speed.  When  spraying 
with  pressures  of  100  psi  or  more,  a piston  pump  will 
provide  the  best  long-term  reliability.  Most  high 
pressure  sprayers  designed  for  such  uses  as  ornamental 
tree  spraying,  livestock  spraying  or  washing  equipment 
are  equipped  with  piston  pumps.  Piston  pumps  are 
expensive  but  well  constructed  and  a long  service  life 
can  be  expected.  They  stand  up  to  abrasive  materials 
and  worn  parts  can  be  replaced. 

Piston  pumps  are  driven  by  a PTO  or  auxiliary  engine. 

An  eccentric  camshaft  m.oves  the  piston  and  fluid  enters 
and  is  forced  from  one  way  valves  in  the  piston 
housing.  To  smooth  the  pulsating  discharge  of  liquid, 
a surge  tank  or  pulsation  damper  is  required. 

e.  The  following  three  pumps  see  little  current  use 
on  agricultural  sprayers. 

(1)  Gear  pumps  - These  pumps  incur  a high  wear 
rate,  and  cannot  be  reconditioned,  and  must  be 
discarded  after  they  are  worn. 

(2)  Diaphragm  pumps  - The  pumping  action  in  a 
diaphragm  pump  is  produced  by  the  movement  of  a 
flexible  diaphragm.  Liquid  is  drawn  into  one 
chamber  on  the  downstroke  and  forced  out  of 
another  on  the  upstroke.  The  diaphragm  is 
resistant  to  wear  by  abrasives  but  may  be  attacked 
by  certain  chemicals. 

(3)  Flexible  Impeller  pumps  - These  pumps  have  a 
series  of  rubber  vanes  attached  to  a rotating  hub. 
The  pump  housing  squeezes  the  hub  as  the  rotor 
turns  forcing  the  liquid  from  the  exit  port. 

Since  the  paddles  will  not  return  to  the  extended 
position  if  the  pressure  is  too  high,  a pressure 


18 


Figure  4. 


Diagrams  of  some  pumps  used  in  pesticide  application 
equipment . 


A.  Roller  Pump 

B.  Centrifugal  Pump 

C.  Gear  Pump 

D . Diaphragm  Pump 

E.  Piston  Pump 


E. 


19 


relief  valve  is  not  needed.  They  are  inexpensive 
and  the  rotors  are  easily  replaced.  They  are  not 
suitable  for  abrasives  but  work  well  as  low 
pressure  transfer  pumps. 

3 . Pressure  Regulators 

a.  Pressure  Relief  Valves  maintain  a constant 
pressure  to  the  nozzles  despite  variations  in  engine 
speed.  This  spring  loaded  valve  allows  excess  fluid  to 
be  bypassed  into  the  tank  and,  when  the  boom  is  shut 
off,  the  entire  pump  output  is  routed  to  the  tank. 

These  valves  are  used  with  roller  and  piston  pumps. 

b.  Unloader  Valves  are  recommended  for  high  pressure 
situations  as  with  piston  pumps.  When  pressure  becomes 
greater  than  the  pressure  setting,  excess  fluid  is 
rerouted  to  the  tank.  Each  time  the  nozzles  are  shut 
off,  the  unloader  valve  opens  and  routes  the  pesticide 
to  the  tank.  Line  pressure  between  the  unloader  valve 
and  the  nozzle (s)  remains  at  operating  pressure 
allowing  immediate  use  when  spraying  is  resumed.  The 
pressure  of  the  liquid  flowing  through  the  unloader 
valve  back  to  the  tank  is  very  low,  saving  fuel  and 
pump  wear.  Some  unloader  valves,  when  properly 
adjusted,  can  serve  as  a partial  relief  by-pass  valve. 

c.  Throttling  Valves  (manually  controlled)  distribute 
and/or  restrict  the  excess  pump  output.  By  opening  or 
closing  the  throttling  valve (s)  in  a spray  system, 
pressure  is  decreased  or  increased.  Throttling  valves 
are  used  with  centrifugal  and  turbine  pumps. 

4 . Strainers  and  Screens 

Screens  and  strainers  remove  foreign  materials  that  might 
clog  nozzles,  wear  pumps,  or  interfere  with  valves.  Screens 
mesh  size  refers  to  the  number  of  openings  per  linear  inch. 
The  higher  the  mesh  size  number,  the  finer  the  screen. 

3.  Tank  Screens  are  coarse  screens  that  remove  lumps 
from  unmixed  material  and  other  large  foreign  materials 
when  the  tank  is  filled. 

b*  Line  Strainers  are  generally  placed  between  the 
tank  and  the  pump.  They  are  an  intermediate  size, 

10-80  mesh,  and  are  necessary  to  prevent  rust,  scale, 
sand,  or  other  small  particles  from  entering  and 
damaging  the  pump. 

c.  Nozzle  Screens  fit  inside  the  nozzle  body  and 
provide  final  screening  of  the  liquid  to  protect  the 
nozzle  tips  from  plugging.  Screens  are  commonly  made 
of  stainless  steel  or  brass  and  have  a mesh  size 


20 


smaller  than  the  nozzle  aperture.  When  spraying 
wettable  powders,  slotted  strainers  are  recommended  to 
prevent  the  buildup  of  suspended  solids. 

Screens  and  strainers  must  be  cleaned  often  using  a 
soft  brush  or  compressed  air.  Clogged  screens  will 
cause  erratic  spray  patterns,  improper  metering  and 
delivery,  or  complete  liquid  blockage. 

CAUTION:  DO  NOT  CLEAN  SCREENS  OR  NOZZLES  WITH  YOUR 

BREATH.  YOU  WILL  GET  PESTICIDE  INTO  YOUR  MOUTH,  NOSE, 
EYES  AND  ON  YOUR  FACE.  THESE  AREAS  ARE  HIGHLY  RECEP- 
TIVE TO  PESTICIDE  ABSORPTION. 

5 . Nozzle  Check  Valves 

When  boom  control  valves  or  the  spray  pump  are  stopped,  the 
liquid  remaining  in  the  boom  or  hose  lines  will  continue  to 
drip  from  the  nozzle  and  may  cause  crop  damage.  This 
undesirable  dripping  of  spray  material  can  be  avoided  by  the 
use  of  nozzle  check  valves.  When  the  line  pressure  drops 
below  a certain  low  pressure,  the  valve  automatically  shuts 
off  all  flow.  The  boom  remains  full,  pressurized,  and  ready 
for  immediate  resumption  of  spraying. 

6 . Agitators 

Many  pesticide  products,  particularly  wettable  powders  and 
emulsions,  require  agitation  to  assure  continuous  mixing  of 
the  pesticide  formulation.  Agitation  can  be  accomplished  by 
manual,  mechanical,  or  hydraulic  methods. 

a.  Manual  Agitation  by  means  of  continuous  shaking  is 
sufficient  for  small  hand  held  sprayers  but  impractical 
for  large  equipment . 

b.  Mechanical  Agitation  is  provided  by  a series  of 
propellers  or  paddles  mounted  on  a shaft  near  the 
bottom  of  the  tank.  Rotation  speed  is  slow  (100  to  200 
RPM)  because  excessive  agitator  speed  can  cause  foaming 
in  some  spray  mixtures. 

c.  Hydraulic  Agitation  is  provided  by  returning  a 
portion  of  the  pump  output  to  the  tank.  One  method 
discharges  the  by-pass  spray  mixture  through  holes  in  a 
pipe  located  at  the  bottom  of  the  tank.  A second 
method  uses  agitator  nozzles  using  the  Venturi 
principle.  By-pass  liquid  flows  through  the  nozzles 
drawing  additional  fluid  into  the  moving  stream  through 
openings  in  the  side  of  the  nozzle.  The  volume  of 
liquid  for  agitation  can  be  increased  2-3  times  by 
this  method. 


21 


Some  sprayers  have  a by-pass  or  overflow  hose  returning 
to  the  tank  from  which  the  spray  liquid  enters  as  an 
unrestricted  straight  stream.  Although  this  provides 
circulation  and  mixing  of  the  tank's  spray  mixture,  it 
is  generally  not  sutficient  to  maintain  an  adequate 
suspension  of  the  pesticide  product. 

7 . Pressure  Gauges 

Pressure  gauges  should  be  periodically  checked  for  accuracy 
and  should  register  within  the  range  of  pressures  commonly 
used.  Properly  operating  pressure  gauges  help  insure  proper 
application  rates,  keep  drift  to  a minimum,  and  reduce 
equipment  wear  caused  by  unnecessary  high  pressures. 

It  is  common  for  pressure  to  be  lower  at  the  nozzles  than 
that  registered  on  the  gauge.  Pesticides  moving  through 
hoses,  valves,  couplings,  and  screens  encounter  resistance 
and  pressure  is  lowered.  To  reduce  pressure  loss,  hoses 
should  be  kept  as  short  and  as  large  in  diameter  as 
possible.  Fittings  should  be  kept  to  a minimum.  Lines, 
nozzles,  and  screens  should  be  cleaned  often. 

8 . Sprayer  tanks 

Sprayer  tanks  should  have  a large  opening  at  the  top  that  is 
splash  proof  and  equipped  with  a coarse  screen.  The  cover 
should  be  vented  and  sealed  against  dust.  A drain  plug 
should  be  located  in  the  tank  bottom.  Corners  should  be 
round  to  facilitate  agitation  and  cleaning. 

Construction  materials  vary  in  durability  and  ability  to 
withstand  corrosion.  The  following  are  some  common 
materials ; 

Galvanized  Steel  Tanks  give  reasonable  service  if 
properly  cared  for  but  may  eventually  corrode.  They 
are  suitable  for  most  pesticides  but  corrosive 
fertilizers  and  pesticides  should  be  avoided.  An  epoxy 
lining  will  protect  steel  tanks  from  corrosion  but  is 
not  effective  against  hydrocarbons  such  as  Lasso  or 
Ramrod,  or  volatile  chemicals  under  pressure. 

b.  Polyethylene  Tanks  are  lightweight  and  resistant 
to  corrosive  chemicals  except  for  ammonium  phosphate 
solutions  and  some  liquid  fertilizers.  Polyethylene 
tanks  must  be  replaced  if  cracked,  broken  or  punctured. 
Polyethylene  breaks  down  under  ultra-violet  light  and 
should  be  kept  covered  when  not  in  use. 

c.  Aluminum  Tanks  resist  corrosion  by  most  chemicals. 
They  should  not  be  used  with  solutions  containing 
phosphoric  acid. 


22 


d.  Fiberglass  Tanks  are  widely  used  on  agricultural 
sprayers  and  are  resistant  to  most  chemicals  but  may  be 
affected  by  some  solvents.  Fiberglass  is  a lightweight 
but  durable  material  that  can  be  repaired  if  cracked  or 
broken . 

e.  Stainless  Steel  is  the  highest  quality  material 
for  spray  tanks.  It  is  strong,  durable  and  resistant 
to  corrosion  by  any  pesticide  or  fertilizer.  It  is 
recommended  for  equipment  with  a high  annual  use. 

The  capacity  of  the  tank  will  depend  upon  the  size  of  fields 
to  be  sprayed,  application  rate,  boom  size,  and  soil 
conditions.  Excessively  large  tanks  require  expensive 
supports  and  may  compact  soil  or  leave  ruts. 


23 


CHAPTER  III 


MAINTENANCE  OF  GROUND  EQUIPMENT 

Care  and  maintenance  of  equipment  will  give  the  best  results  from 
your  applications  and  insure  the  safe  use  of  pesticides. 
Improperly  maintained  sprayers  can  result  in: 

Costly  repairs 

Improper  application  rates 

Pesticide  spills 

Other  pesticide  accidents 

Down  time 

Most  dealers  provide  information  and  manuals  for  the  care  of 
their  equipment  but  the  following  chapter  gives  a brief  summary 
on  equipment  care. 

A.  Inspection  and  Filling 

Before  use,  examine  the  sprayer  carefully  for  worn  parts.  Are 
the  hoses  cracked  and  leaking?  Examine  the  suction  hose 
carefully;  any  leaks  will  seriously  interfere  with  the  pump 
operation.  Examine  the  boom  struts  carefully  and  adjust  the  boom 
to  the  proper  height.  Clean  all  components  carefully  and  pay 
attention  to  screens,  filters,  hoses,  and  nozzles.  Any  dirt  in 
these  parts  will  interfere  with  application  rates. 

Mix  chemicals  using  only  clean  water.  Dirt  will  plug  screens  and 
damage  the  pump.  Water  from  a ditch  or  reservoir  should  be 
strained . 

B . Cleaning  the  Sprayer 

Rinsing  the  sprayer  after  use  will  reduce  corrosion  and  prevent 
contamination  of  the  next  spray  and  accumulations  on  sprayer 
parts.  Several  rinsing  solutions  can  be  used  depending  on  the 
carrier ; 

1)  Water  and  ammonia 

2)  Water  and  soap  or  detergent 

3)  Water  and  lye  (lye  is  corrosive  to  aluminum) 

4)  Solvents 

Choose  cleaning  areas  with  care  so  that  pesticides  are  not  rinsed 
onto  lawns,  children's  play  areas,  or  drinking  water.  Rinse  your 
tanks  in  areas  where  humans,  animals,  or  crops  will  not  be 
exposed.  Pesticides  should  not  be  flushed  into  sewage  systems 
without  first  contacting  the  Department  of  Health  and 
Environmental  Sciences  or  the  Montana  Department  of  Agriculture, 
Environmental  Management  Division. 


24 


The  following  is  a suggested  procedure  for  cleaning  equipment 
prior  to  storage  at  the  end  of  the  season: 

Step  1.  Hose  down  the  inside  of  tank  completely,  fill  to 

half  full  and  flush  the  system  by  operating  the  sprayer. 

Step  2.  Repeat  Step  1. 

Step  3. Remove  nozzle  tips  and  screens  and  clean  them  using  a 
soft  brush  and  kerosene  or  detergent  water. 

Step  4.  Fill  the  tank  full  and  add  1 pound  of  detergent 

for  every  50  gallons  of  water.  Circulate  through  the  bypass 
pressure  regulator  and  jet  agitator  for  30  minutes.  Flush 
solution  through  the  nozzles. 

Sprayers  that  have  contained  2,4-D  or  organophosphate 
insecticides  should  be  cleaned  by  the  following  procedure 
prior  to  Step  5: 

replace  the  screens  and  nozzle  tips, 

fill  tank  half  full  of  water,  add  1 pint  of  ammonia  for 
every  25  gallons  of  water, 

circulate  solution  for  about  5 minutes,  then  discharge 
a small  amount  of  solution  through  nozzles, 

keep  remaining  solution  in  sprayer  at  least  4 hours, 
preferably  over  night,  and 

flush  remaining  solution  through  the  nozzles. 

Step  5.  Fill  the  tank  half  full  of  clean  water,  hose  down 
the  outside  and  inside,  then  flush  through  the  nozzles. 

Step  6.  Remove  tips,  discs,  strainers,  and  screens  and 
store  in  light  oil.  Store  sprayer  in  a clean,  dry 
structure.  If  the  pump  cannot  be  drained  completely,  store 
where  it  cannot  freeze.  Oil  films  should  be  applied  to  some 
types  of  tanks  and  possibly  the  pumps  to  prevent  rusting. 

Other  preventative  measures  include: 

1)  Overhaul  pumps  yearly  during  the  winter. 

2)  Protect  steel  tanks  with  a light  coat  of  oil  or 
kerosene . 

3)  Oil  or  paint  coats  inside  the  tank  should  be  those 
approved  for  such  use. 

4)  Avoid  leaving  pesticides  in  the  tank  for  extended 
periods  of  time. 


25 


5)  Hoses  used  for  chemicals  can  never  be  decontaminated 
don't  use  them  for  drinking  water. 

6)  Caustic  soda  (lye)  is  corrosive  to  aluminum  parts  so 
should  not  be  used  as  a rinse  in  aluminum  tanks. 

7)  Don't  start  a pump  against  pressure;  use  the  proper 
relief  valves. 

8)  Always  consult  the  manufacturer's  recommendations. 


26 


CHAPTER  IV 


GROUND  EQUIPMENT  CALIBRATION 

Application  at  the  proper  rate  prevents  contamination  of  the 
environment  and  crop  damage,  and  insures  efficient  pest  control. 
Correct  application  rates  depend  upon  properly  calibrated  and 
functioning  sprayers  and  correctly  diluted  pesticides.  For 
proper  dilution  ratios  and  application  rates,  always  refer  to  the 
pesticide  label. 

A . Variables  Affecting  Application  Rates 

Sprayer  speed,  pressure,  nozzle  openings  and  spacing,  and  the 
viscosity  of  the  spray  material  affect  application  rate. 

1 . Speed 

The  ground  speed  of  the  sprayer  should  be  determined  and 
held  constant  when  calibrating  output.  Best  results  occur 
at  three  to  five  miles  per  hour.  Field  speed  should  be 
identical  to  speed  during  calibration. 

How  to  Determine  Speed  In  Miles  Per  Hour; 

Step  1.  Set  2 markers  in  the  field  88  feet  apart  (88  feet 
is  1/60  of  a mile) . 

Step  2.  Select  gear  and  throttle  settings  on  your 
equipment . 

Step  3.  From  a running  start,  check  the  time  in  seconds 
required  to  drive  the  88  feet. 

Step  4.  Divide  60  by  the  time  in  seconds  required  to  drive 
the  88  feet.  This  will  be  your  field  speed  in  M.P.H. 

Example ; If  it  takes  15  seconds  to  drive  88  feet,  then  the 
field  speed  is  60  - 15  = 4 miles  per  hour. 

Table  1 will  help  you  determine  ground  speed  quickly  for 
measured  courses  of  100,  200  or  300  feet.  Determine  the 
time  in  seconds  required  to  drive  the  measured  course  then 
refer  to  columns  on  the  left  to  find  miles  per  hour  or  feet 
per  minute. 

2 . Pressures 

The  flow  rate  of  pesticide  relates  directly  to  pressure. 
Raising  the  pressure  increases  the  number  of  gallons  applied 
per  acre.  Pressure  is  regulated  on  most  sprayers  by  a 
pressure  regulator  or  relief-bypass  valve. 


27 


Table  1.  GROUND  SPEED  CONVERSIONS 


Miles  per 
Hour 

Feet  per 
Minute 

Time  Required  in 
To  Travel 
100'  200' 

Seconds 

300' 

1 

88 

68 

137 

205 

1.5 

132 

45 

91 

136 

2 

176 

34 

68 

102 

2.5 

220 

27 

54 

81 

3 

264 

23 

46 

68 

3.5 

308 

20 

40 

60 

4 

352 

17 

34 

51 

4.5 

396 

15 

30 

45 

5 

440 

13.6 

27 

41 

6 

528 

11.3 

23 

34 

7 

618 

9.7 

20 

29 

8 

704 

8.5 

17 

26 

3 . Nozzle  Openings 

The  nozzle  opening  determines  rate  of  application  when 
pressure  is  constant.  The  larger  the  opening,  the  greater 
the  amount  of  spray  material  applied. 

4 . Nozzle  Spacing 

Most  sprayers  have  fixed  nozzle  spacing.  If  nozzles  are 
adjustable,  moving  them  closer  together  will  increase  the 
amount  of  chemical  applied  per  acre. 

5 . Nozzle  Wear 

Nozzle  wear  results  in  larger  nozzle  orifices  and  higher 
application  rates.  Sprayers  cannot  be  accurately  calibrated 
if  nozzles  are  worn. 

6 . Viscosity 

Sprayers  are  usually  calibrated  with  water.  If  the 
viscosity  of  the  spray  material  is  considerably  different 
than  water,  calibrate  with  the  liquid  that  will  be  used  in 
spraying.  Generally,  wettable  powder  solutions  have  a 
higher  viscosity  than  water;  oil  base  solutions  have  a lower 
viscosity . 

B . Calibration 

The  following  section  gives  some  methods  to  use  in  calibrating 
your  sprayer.  Prior  to  calibrating,  follow  pre-spraying 
maintenance  guidelines  in  Chapter  IV  and  replace  any  worn 


28 


nozzles.  Immediately  prior  to  calibration,  make  sure  the  pump 
and  lines  are  full  to  the  shut-off  valve. 

Sprayer  calibration  essentially  involves  determining  at  what  rate 
your  sprayer  operates  at  a given  speed  and  pressure.  This  figure 
is  used  to  calculate  the  acreage  that  can  be  sprayed  with  one 
tank.  The  proper  amount  of  pesticide  can  then  be  added  to  each 
tank  to  achieve  the  recommended  application  rate. 

1.  Broadcast  Spraying  - The  following  three  methods  apply 
to  broadcast  sprayers,  i.e.  booms,  blowers,  and  loggers: 

a.  Calibration  Jar  Method  - Precalibrated  jars  can  be 
obtained  commercially.  Follow  instructions  that  come 
with  the  jar.  Lay  out  a short,  measured  course  (to 
determine  acreage  covered) , attach  the  jar  under  one  of 
the  nozzles,  and  drive  the  course  at  a certain  speed 
and  pressure.  The  application  rate  in  gallons  per  acre 
can  be  read  directly  from  the  jar.  Be  accurate  in  your 
speed  and  pressure  measurements  and  in  your  jar 
readings . 

Applicators  may  also  calibrate  their  sprayer  utilizing 
a regular  quart  jar  and  Table  2.  Remember  that  a quart 
jar  must  be  filled  and  then  the  distance  measured. 

b . Sprayer  Volume  Method 

Step  1.  Fill  the  tank  to  a known  level  with  the 
calibration  fluid.  Select  an  area  for  a tank  run  which 
is  similar  to  the  area  to  be  treated.  Accurately 
measure  off  1/8  mile  (40  rods  or  660  feet) . Spray  the 
test  run  at  the  speed  and  spray  pressure  to  be  used 
when  spraying. 

Step  2.  Return  to  level  ground  and  refill  the  tank  to 
the  starting  level,  measuring  the  amount  of  water  (or 
spray  solution)  used. 

Step  3 . Calculate  the  sprayer  rate  (GPA)  by  the 
following  formula: 

Gallons  Per  Acre  = gallons  water  added  x 66 

swath  width  (feet) 

Step  4 . To  determine  the  number  of  acres  that  can  be 
sprayed  with  one  tankful,  divide  the  size  of  the  tank 
(gallons)  by  the  sprayer  rate  (GPA) . 

Step  5.  Determine  the  amount  of  pesticide  to  be  added 
to  the  tank  by  multiplying  the  acres  one  tank  will 
spray  by  the  recommended  label  rate  per  acre. 


29 


zzil 

acii 

nchi 

6 

8 

10 

12 

14 

16 

18 

20* 

21 

22 

24 

30 

36 

42 

48 


Table  2. 

Distance 

Required 

Nozzle 

to  Catch 
at  Various 

One  Quart 
Rates  of 

per 

Application 

5 gal 
per 
acre 

7_  gal 
per 
acre 

10  gal 
per 
acre 

12  gal 
per 
acre 

15  gal 
per 
acre 

20  gal 
per 
acre 

25  gal 
per 
acre 

35  gal 
per 
acre 

4356 

2904 

2178 

1742 

1452 

1089 

871 

623 

3265 

2180 

1633 

1305 

1089 

816 

652 

466 

2610 

1744 

1305 

1045 

871 

652 

522 

373 

2178 

1452 

1089 

871 

726 

544 

435 

311 

1868 

1245 

934 

747 

624 

624 

374 

267 

1633 

1089 

816 

652 

544 

407 

326 

233 

1452 

968 

726 

580 

484 

363 

290 

207 

1036 

871 

653 

522 

435* * 

327 

261 

187 

1245 

830 

622 

498 

415 

311 

249 

178 

1188 

792 

594 

475 

396 

297 

238 

170 

1089 

726 

545 

436 

363 

373 

218 

156 

871 

581 

436 

348 

290 

218 

174 

124 

226 

484 

363 

290 

242 

182 

145 

104 

622 

415 

311 

249 

207 

156 

124 

89 

545 

363 

272 

218 

182 

136 

109 

78 

CAUTION;  Check  output  of  all  nozzles,  and  select  an  average 
nozzle  for  calibration. 


NOTE:  When  nozzle  spacing  is  not  uniform  or  when  more 

than  one  nozzle  is  used  per  row,  use  the  average 
spacing.  If  three  nozzles  are  used  per  row  and 
the  row  spacing  is  42  inches,  the  nozzle  spacing 
would  be  42  - 3,  or  14  inches. 

*EXAMPLE:  Using  a boom  sprayer  with  nozzles  spaced  20  inches 

apart  on  the  boom,  if  a quart  of  the  spray 
material  (or  water)  is  collected  from  one  nozzle 
while  the  sprayer  is  traveling  a distance  of  435 
feet,  the  rate  of  application  is  15  gallons  per 
acre.  The  speed  is  accounted  for  in  the  distance. 


30 


step  6.  If  the  recommended  rate  of  chemical  is  given 
in  pounds  per  acre,  the  liquid  quantity  (GPA)  can  be 
determined.  Divide  the  pounds  of  chemical  needed  per 
tankful  by  the  number  of  pounds  in  one  gallon  or  the 
acid  equivalent  of  the  chemical. 

c . Nozzle  Volume  Method 

Step  1.  Select  container  to  be  used  for  collecting 
nozzle  spray  discharge.  Standard  measuring  containers, 
calibrated  in  cups  or  ounces,  are  suitable  for 
determining  the  amount  of  material  collected.  Some 
companies  offer  calibrated  containers  for  measuring 
nozzle  discharge.  Some  farmers  use  plastic  bags  for 
collecting  the  spray  samples. 

Step  2.  In  the  field  to  be  sprayed,  set  2 stakes  40 
rods  or  660  feet  apart. 

Step  3.  Fill  the  tank  1/2  or  3/4  full  with  clear 
water . 

Step  4.  Drive  the  sprayer  unit  to  a position  20  to  30 
feet  from  the  course  and  attach  containers  to  the 
nozzles . 

Step  5.  Drive  toward  the  course  at  the  proper  speed 
and  turn  the  sprayer  on  as  the  first  stake  is  passed. 
Proceed  toward  the  second  stake  maintaining  uniform 
speed  and  pressure  throughout  the  course. 

Step  6.  When  the  boom  or  nozzles  reach  the  second 
stake,  close  the  cut-off  valve  or  turn  the  sprayer 
"off". 


Step  7.  Accurately  measure  the  water  collected  from 
one  nozzle  or  the  average  of  several  nozzles.  Multiply 
by  the  number  of  nozzles  on  the  boom  for  total 
discharge . 

Step  8 . Calculate  the  sprayer  rate  (GPA)  by 
multiplying  the  number  of  gallons  used  by  the  factor  66 
and  divide  by  the  width  of  the  spray  swath  (feet) . 

Step  9.  Determine  the  number  of  acres  which  can  be 
sprayed  with  one  tankful  of  spray.  This  is  found  by 
dividing  the  tank  size  (gallons)  by  the  sprayer  rate 
(GPA) . 

Step  10.  Determine  the  amount  of  chemical  to  be  added 
to  the  tank  by  multiplying  the  acres  one  tank  will 
spray  by  the  recommended  label  rate  per  acre. 


31 


step  11.  If  the  recommended  rate  is  given  in  pounds 
per  acre,  the  liquid  quantity  (GPA)  can  be  determined 
by  dividing  the  pounds  of  chemical  needed  per  tankful 
by  the  number  of  pounds  in  one  gallon  (acid 
equivalent) . 

2 . Band  Spraying 

Calibration  of  a band  sprayer,  where  only  a part  of  the 
total  area  is  sprayed,  can  be  determined  by  the  following 
steps : 

Step  1.  Measure  and  mark  300  feet  and  calculate  the  amount 
of  liquid  used  to  spray  this  measured  course. 

Step  2.  Determine  the  sprayer  rate  (GPA)  by  this  formula: 

2 

Gal. /Acre  = 43,560  ft  /acre  x Gallons  used 

300  ft.  X Band  width  (ft.)  x No.  bands  sprayed 

Example:  One  half  gallon  of  spray  material  was 

used  to  spray  300  feet  using  2 nozzles 
spraying  12  inch  bands. 

43,56  X 0.50  gal. = 36.3  gal. /acre 

300  ft.  X 1 ft.  X 2 bands 

Step  3.  Determine  the  number  of  acres  that  can  be  sprayed 
with  one  tank  and  the  amount  of  pesticide  that  should  be 
added  to  the  tank.  This  can  be  done  in  the  same  manner  as 
in  the  nozzle  volume  method. 

NOTE:  Acres  sprayed  include  only  that  covered  by 

the  spray  pattern  and  not  the  area  between. 

3 . Granular  Application 

Granular  application  equipment  may  be  calibrated  by 
collecting  granules  from  one  or  all  delivery  tubes.  Measure 
the  amount  collected  in  pounds.  Use  the  same  procedure  as 
for  the  nozzle  volume  method.  If  granules  are  applied  in 
bands,  use  the  same  procedure  as  for  band  spraying. 

4 . Hand  Held  Sprayer 

Use  the  following  procedure  to  calibrate  and  fill  a hand 
sprayer : 

Step  1.  Fill  sprayer  with  carrier,  select  pressure  and 
spray  pattern,  and  measure  a 20  x 20  foot  test  area. 

Step  2.  Determine  time  in  seconds  needed  to  spray  the  test 
area . 


32 


step  3.  Refill  the  sprayer  and  run  it  for  the  amount  of 
time  determined  in  Step  2.  Catch  and  measure  the  spray 
released . 

Step  4.  Determine  the  total  area  that  can  be  sprayed  with 
one  tankful  by  this  formula: 

2 

Total  Area  = Tank  size  x Test  area  (ft.  ) 

Gallons  to  spray  test  area 

Step  5.  Determine  the  amount  of  pesticide  to  add  to  the 
sprayer : 

Pesticide  _ Total  area  (Step  4)  x Label  Rate  (Gal, /Acre) 
in  Tank  43,560 

Step  6.  Spray  using  same  pressure  and  spray  pattern  as 
during  test. 

5 . Air  Blast  Sprayers  (Orchards) 

Using  air  blast  sprayers,  speed  of  travel  is  the  most 
important  factor  that  ensures  good  coverage  by  the 
pesticide.  Equipment  speed  must  be  slow  enough  to  allow  the 
air  blast  to  penetrate  the  surrounding  air  and  carry  the 
spray  to  the  trees.  Sprayer  speed  should  be  about  2 mph  and 
never  slower  than  1/2  mph  or  greater  than  3 mph. 

Air  should  be  directed  toward  the  top  1/3  of  the  trees. 

Edges  of  the  air  blast  should  just  clear  the  tree  top  and 
bottom.  Vanes  or  movable  air  outlets  on  the  sprayer  can  be 
adjusted  to  direct  the  air.  Consult  the  manufacturer's 
manual  for  more  precise  adjustment  of  the  air  stream. 

The  following  procedure  is  suggested  for  calibration  using 
two-side  delivery: 

Step  1.  Test  run  the  sprayer  using  water  to  determine  the 
best  pressure  and  ground  speed.  Watch  the  trees  to 
determine  at  what  speed  the  air  penetrates  the  trees  and 
turns  the  leaves. 

Step  2.  Fill  the  tank  with  water  and,  at  the  speed  and 
pressure  determined  from  Step  1,  spray  a measured  course 
(300  ft.).  Measure  the  amount  of  water  needed  to  refill  the 
tank  and  calculate  sprayer  output  using  this  formula: 

Output  (GPA)  = Row  space  (ft.)  x 300  ft.  x Water  used  (gal.) 

43,560  sq.ft,  per  acre 

Step  3.  Determine  the  number  of  acres  that  can  be  sprayed 
with  one  tank: 


33 


Total  acres/tank  = Tank  size  (gal.) 

Sprayer  output  (GPA) 

Step  4.  Consult  the  label  application  rate  if  appropriate 
and  determine  the  amount  of  pesticide  that  should  be  added 
to  the  tank: 

Pesticide  = Total  acre/tank  x Label  Application  Rate  (GPA) 

NOTE:  This  method  is  correct  only  if  all  rows  in 

the  orchard  are  to  be  sprayed.  If  spraying  is  planned 
for  alternate  rows,  then  an  adjustment  must  be  made  to 
the  formula  in  Step  2 . 

If  the  row  space  changes  among  orchards,  then  the  figures  in 
Steps  2 through  4 must  be  recalculated  (it  is  not  necessary 
to  repeat  the  measured  course) . 

Rates  for  various  chemicals,  such  as  Diazinon  in  cherries, 
state  "spray  to  cover".  This  essentially  means  spray  until 
all  leaves  are  wet  or  when  pesticide  begins  to  drip.  Any 
unnecessary  pesticide  drip  should  be  avoided.  Where  labels 
state  "spray  to  cover",  it  is  essential  that  Step  1 be  done 
carefully.  Mix  the  pesticide  and  carrier  according  to  the 
label  dilution  rate.  Steps  2 through  4 are  supplemental  in 
these  instances  only  if  you  wish  to  know  the  spray  rate  per 
acre . 

6 . Ornamental  Sprayers 

Most  label  rates  for  ornamental  trees  and  shrubs  state 
"spray  to  cover"  or  "drench".  For  this  reason,  it  is  not 
necessary  to  know  sprayer  output  unless  the  operator  wishes 
to  know  the  volume  of  pesticide  applied  to  a tree.  It  is 
essential,  however,  to  determine  the  correct  pressure  that 
penetrates  the  foliage  and  to  apply  pesticide  only  to  the 
point  of  runoff.  Pesticide  that  drips  to  the  ground  is 
wasted  and  may  be  environmentally  harmful. 

It  is  recommended  that  applicators  and  their  operators 
experiment  with  their  equipment  filled  with  plain  water 
utilizing  various  pressures  and  disc  sizes  (4,6,8,10,  etc.). 
By  working  against  a wall  or  large  tree,  the  proper 
pressures,  discs  and  spray  patterns  can  be  determined. 

7 . Sample  Calculations 

The  following  formulas  and  examples  may  be  useful  study  aids 
or  may  be  helpful  when  you  calibrate  your  sprayer: 


34 


To  determine  acres  sprayed 


a . 


Acres  sprayed  = Swath  width  x distance  travelled 

43,560  ft.  per  acre 


For  example,  what  acreage  was  sprayed  by  a boom  sprayer 
with  a spray  swath  of  25  ft.  that  made  10  passes  (no 
swath  overlap)  in  a field  500  ft.  long? 


25  ft.  X (500  ft.  X 10) 
43,560  FtT/acre 


2.9  acres 


b.  To  determine  rate  (GPA)  when  acreage  sprayed  and 
spray  volume  is  known: 

Rate  = spray  volume  (gal.) 

acres  sprayed 


For  example,  if  2.9  acres  were  sprayed  and  36  gallons 
of  tank  mixture  was  used,  what  was  the  rate  per  acre? 


36  gal. 
2.9  ac . 


12.4  gal. /acre 


c . To  determine  the  amount  of  pesticide  applied  per 

acre  when  tank  mixing  rate  is  known: 

Pesticide/ac . = Spray  rate  (GPA)  x label  mixing  rate, 
for  example,  spray  rate  was  12.4  gal. /acre  and  the 
pesticide  was  tank  mixed  1 quart  per  100  gallons 
carrier.  How  much  pesticide  was  applied  per  acre? 


12.4  gal/acre  x 1 qt . 

100  gal. 


.124  qts.  or  1/2  cup 


d.  To  determine  how  much  pesticide  should  be  added  to 
your  tank  when  the  sprayer  rate  is  known. 

Pesticide  = Tank  size  (gal.)  x label  rate  (GPA) 

sprayer  rate 


For  example,  you  have  test  calibrated  your  sprayer  and 
it  applies  12  gallons  of  water  per  acre.  The  tank 
holds  200  gallons  and  the  pesticide  label  rate  suggests 
1 qt./acre.  How  many  qts.  of  pesticide  should  you  add 
to  your  tank  to  achieve  this  rate? 


200  gal,  x 0.25  gal./ac. 
12  gal./ac. 


4.17  gal . 


16.7  qts . 


e.  You  have  test  calibrated  your  sprayer  and  found  it 
to  apply  7 gallons  water  per  acre.  You  plan  to  apply 
Benlate  to  beans,  and  the  label  rate  is  10-20  gal. 
carrier  per  acre.  What  is  your  next  step? 


35 


Recalibrate  your  sprayer  to  increase  the  rate  (increase 
pressure,  check  nozzles  for  improper  size,  decrease 
tractor  speed,  etc.) 

f.  To  determine  correct  speed  if  your  test  run  speed 
results  in  sprayer  rate  that  is  too  low. 

New  speed  = Present  speed  (mph)  x sprayer  rate  (GPA) 

desired  rate  (GPA) 


Using  example,  you  decide  to  apply  15  gal.  carrier  per 
acre.  At  7 mph  the  sprayer  rate  was  7 GPA.  What  is 
the  correct  speed? 


7 mph  X 7 GPA 
15  GPA 


3 . 3 mph 


36 


CHAPTER  V 


AERIAL  EQUIPMENT  AND  CALIBRATION 

The  subject  of  aerial  spray  equipment  and  accessories  is  a 
complex  subject  suitable  for  engineers  and  experienced  pilots; 
however,  many  aspects  of  aerial  application  are  similar  to  ground 
application.  For  example,  sprayers  are  basically  constructed  of 
the  same  components.  Calibration  is  accomplished  in  much  the 
same  way  except  that  speeds  are  much  greater  and  rates  much 
lower.  The  following  chapter  contains  a general  discussion  of 
aerial  equipment  and  accessories  and  calibration  of  aerial 
sprayers.  For  a more  comprehensive  discussion  of  aerial  spraying 
applicators  read  "The  Use  of  Aircraft  in  Agriculture"  by  Akesson 
and  Yates. 

A . Types  of  Aircraft 

There  are  several  classes  of  aircraft  that  may  be  utilized  for 
the  application  of  pesticides.  These  classes  include: 

1.  High  wing  monoplanes  are  not  primarily  designed  for 
applying  pesticides,  but  do  provide  good  visibility, 
handling,  and  low  maintenance  cost. 

2.  Low  wing  monoplanes  are  steadily  increasing  in  use 
today.  Generally,  these  planes  provide  increased  safety  by 
providing  better  visibility,  stability,  and  protection  to 
the  pilot. 

3.  Biplanes  are  the  predominant  single  engine  aircraft 
used  for  aerial  application  in  some  sections  of  the  country. 

4.  Multi-engine  aircraft  are  utilized  extensively  in 
forest  and  rangeland  application. 

5.  Helicopters  have  some  advantages  over  fixed  wing 
aircraft,  i.e.  operate  at  slower  speed;  increased  safety; 
improved  accuracy  of  swath,  coverage,  and  placement  of  the 
chemical;  and  they  may  be  operated  without  airport 
facilities . 

B.  Drift 

Perhaps  the  most  serious  problem  associated  with  aerial 
application  of  pesticides  is  drift  of  pesticides  to  non-target 
areas.  Several  features  of  aerial  application  accentuate  this 
problem: 

1.  The  requirement  of  low  application  rates  means  that 
spray  droplets  must  be  small  so  that  coverage  (droplets  per 
acre)  will  be  adequate.  Smaller  droplets  have  a greater 
tendency  to  drift;  droplets  30  microns  and  smaller  remain 
suspended  in  air.  Spray  droplets  should  be  about  100 


37 


microns  to  minimize  drift.  Table  3 gives  an  indication  of 
the  effect  of  droplet  size  on  drift. 


Table  3. 

SPRAY  DROPLET  SIZE  AND  ITS 

EFFECT  ON  SPRAY 

DRIFT 

Drop  Diameter 

Particle  Type 

Weather 

Distance  Moved  by  3 

Microns 

1/ 

Elements 

MPH  wind  in  10'  Fall 

400 

Coarse  aircraft  spray 

Light  rain 

8.5' 

150 

Medium  aircraft  spray 

Mist 

22' 

100 

Fine  aircraft  spray 

48' 

50 

Air  carrier  spray 

178' 

20 

Fine  sprays  & dusts 

Fog 

1,109' 

10 

Usual  dusts  & aerosols 

4,435' 

2 

Aerosols 

21  miles 

1/  A micron  is  about  1/25,000  inch 

— From  Akesson  & Yates, 

Ann.  Rev.  Entom.  Vol.  9,  1964 


2.  Pesticides  are  generally  released  at  greater  heights 
than  from  conventional  sprayers.  This  is  done  to  achieve 
good  coverage  but  also  results  in  pesticide  drift  caused  by 
wind,  convection  currents,  and  aircraft  turbulence. 

Aerial  applications  should  be  conducted  when  the  air  is 
still  or  nearly  so.  By  spraying  early  in  the  morning, 
convection  currents  which  form  at  temperatures  85_F.  and 
above  can  be  avoided. 

The  flight  path  directly  affects  the  amount  of  drift.  If 
the  aircraft  is  climbing,  there  will  be  more  down  push  and 
less  spray  pulled  into  vortices.  If  the  aircraft  is 
descending,  the  wing  or  rotor  tip  vortices  will  pull  more 
spray  aloft;  various  portions  of  the  spray  pattern  will  be 
disturbed  as  well.  Level  or  slightly  ascending  flight  is 
usually  best  to  alleviate  both  effects. 

Tests  show  that  there  is  an  increase  in  drift  with  more 
swaths.  Barriers  near  the  target  area  (trees)  may  help 
reduce  drift  and  confine  it  to  the  target  area.  For  a look 
at  how  different  factors  affect  drift,  see  Table  4. 

The  following  factors  can  help  to  reduce  pesticide  drift: 

a.  Increase  droplet  size  by  the  use  of  invert 
emulsions  (water  in  oil  mixtures),  viscosity  additives, 
or  foam  producing  additives. 

b.  Increase  droplet  size  by  using  nozzles  with  larger 
orifices  or  by  using  a jet  nozzle. 


38 


Table  4 . 


The  Effect  of  Various  Factors  on  Pesticide  Drift 


Less 

Drift 

More 

Lower 

A. 

Aircraft  altitude 

Higher 

Lower 

B. 

V^Jind  speed 

Higher 

Larger 

C. 

Droplet  size 

Smaller 

Lower 

1.  Pressure 

Higher 

Jet 

Greater 

2.  Nozzle  type 

3.  Nozzle  capacity 

Smaller 

Larger 

4.  Orifice  size 

Smaller 

Round 

5.  Orifice  shape 

Sharp  Angles 

Lower 

6.  Air  shear  on  spray 

Higher 

Higher 

7.  Surface  tension 

Lower 

Higher 

8.  Spray  density 

Lower 

Higher 

9.  Viscosity 

Lower 

Down 

D. 

Vertical  air  motion 

Up 

Reduced 

E. 

Air  stability 

Greater 

Slower 

F. 

Aircraft  turbulence 
1 . Speed 

Faster 

Climbing 

2.  Flight  direction 

Falling 

Narrower 

G.  Swath  width 

Wider 

Less 

H.  Number  of  contiguous  swaths 

More 

L.E.  Warren, 

From 

: Weed  Control,  Training  Session 

c.  Limit  boom  length  to  no  more  than  3/4  of  the  wing 
span . 

d.  Control  droplet  size  by  using  the  correct 
pressure . 

e.  Use  atomizers  (spinners)  at  the  proper  rpm. 

f.  Fly  at  the  proper  altitude. 

g.  Apply  pesticides  early  in  the  day  before 
convection  currents  form. 

h.  Spray  only  during  calm  weather. 

i.  Choose  pesticide  formulations  that  are  not  vola- 
tile . 


39 


c. 


Viscosity  Modifiers 


Viscosity  modifiers  are  agents  which  simply  increase  the 
viscosity  of  water  or  oil  carrier.  They  will  create  a particulate 
foam,  thixotropic  nature  (gel  to  liquid  upon  shaking) , or  produce 
a two-phase  mix  of  oil  and  water  called  invert  emulsion.  These 
additives  increase  droplet  size  and  hence,  decrease  drift. 

A particulating  agent  is  a water  swellable  polymer  that  absorbs 
water  but  does  not  dissolve.  Particulating  agents  are  probably 
the  most  effective  drift  control  agents  for  water  soluble 
herbicides . 

Thixotropic  wax  products  act  differently  than  plain  thickening 
agents.  When  they  are  added  to  water,  thickening  occurs,  but 
when  dispersed  under  pressure  or  shear,  the  material  thins  and 
thickens  again  as  the  spray  leaves  the  nozzles. 

An  invert  emulsion  is  formed  when  an  oil  phase  in  the  water-oil 
mixture  becomes  continuous  and  the  water  is  dispersed  in  cells. 
Invert  emulsions  reduce  evaporation  because  the  oil  film 
surrounds  the  water.  Various  inverts  can  reduce  drift  by  as  much 
as  GO-99  percent  in  comparison  with  normal  water  sprays. 

Invert  emulsions  can  be  mixed  in  the  tank  before  spraying  or  in 
the  line  or  pump  as  they  are  being  sprayed  (bi-fluid  system) . 

The  viscosity  of  invert  emulsions  is  increased  by  using  more 
inverting  agent,  decreasing  the  oil,  and  increasing  agitation. 

Oil  to  water  phase  ratios  may  range  from  1 part  oil  to  2 parts 
water  to  as  high  as  1:15. 

Individuals  interested  in  viscosity  modifers  should  consult  with 
technical  representatives  of  chemical  companies.  Extension 
Service  Personnel,  or  the  Montana  Department  of  Agriculture. 

D . Equipment  for  Dispersing  Pesticides 

Application  equipment  can  be  constructed  for  dispersing  dry  or 
liquid  pesticides.  Since  applicators  can  be  asked  to  apply 
either  type,  equipment  such  as  hoppers  are  often  constructed  so 
that  liquid  or  dust  formulations  can  be  applied.  Following  is  a 
discussion  of  equipment  for  aerial  application  of  liquid  and/or 
dry  pesticides  in  fixed  wing  or  rotary  wing  aircraft. 

1 . Dry  Material  Application  Systems 

In  a fixed  wing  aircraft,  chemicals  are  dispensed  primarily 
by  ram-air  spreaders  and  spinners . In  a ram-air  spreader, 
dry  materials  are  metered  from  the  hopper  into  the  propeller 
slip  stream.  Ram-air  systems  do  not  have  the  capacity  to 
spread  materials  in  a wide  swath.  This  led  to  the 
development  of  spinners . These  devices  consist  of  spinning 
vanes  mounted  under  the  hopper  that  throw  material  outward 
in  a uniform  pattern.  Some  equipment,  to  further  increase 


40 


spreading  power,  utilizes  a blower  to  force  material  into 
the  spreader.  The  use  of  spreaders  and  blowers  can  nearly 
double  the  swath  width. 

In  helicopters , two  types  of  dispensers  are  used. 

1)  A blower  driven  by  the  engine  forces  material  from 
two  side  tanks  and  out  short  booms.  The  material  may 
be  spread  using  spinners  instead  of  the  boom. 

2)  A single  hopper  can  be  suspended  on  a cable  and 
material  dispensed  using  spinners.  This  method 
eliminates  the  problem  of  aircraft  trim  caused  by 
uneven  emptying  of  side  tanks. 

Agitators,  to  insure  even  dissemination  of  material  from  the 
tanks,  may  or  may  not  be  present.  They  are  essential  for 
materials  smaller  than  60  mesh.  Their  use  will  help  insure 
even  application  by  providing  an  even  flow  of  material. 

The  hopper  or  tank  for  dry  materials  should  have  many  of  the 
characteristics  of  a tank  for  holding  liquids.  Corners 
should  be  rounded  and  the  sides  should  be  steep  to  insure 
unloading  of  the  chemical.  Usually  a slope  of  50_  to  55_  is 
adequate.  Tanks  can  often  be  used  for  dry  or  liquid 
materials  by  replacing  a bolt-on  plate  on  the  tank  bottom 
with  a hopper. 

2 . Liquid  Material  Application  Systems 

There  are  two  types  of  spray  systems  for  fixed  and  rotary 
wing  aircraft: 

1)  pressure  type  - the  spray  is  applied  under 
specific  pressures. 

2)  gravity  feed  - the  flow  of  spray  solution  from  the 
tank  to  dispersing  unit  relies  upon  gravity. 

Aircraft  spray  dispersal  equipment  consists  of  a tank(s), 
pump(s),  pressure  regulater,  line  filter,  flow  control 
valve,  boom  and  nozzles.  Swath  widths  of  40  to  60  feet,  in 
the  application  range  of  1 to  10  gallons  per  acre  are  normal 
when  material  is  released  5 to  8 feet  above  the  ground. 

a.  Tanks  for  fixed  wing  aircraft  are  usually  mounted 
internally,  often  ahead  of  the  pilot  and  aft  of  the 
engine,  however,  quick  release  belly  tanks  can  be 
mounted  to  the  aircraft  bottom.  This  permits  rapid 
jettison  of  the  tank  should  the  need  arise.  Also, 
aircraft  not  primarily  used  for  spraying  can  be 
modified  to  do  so. 


41 


In  rotary  wing  aircraft,  tanks  are  mounted  externally 
on  the  side  or  underneath. 

All  tanks  should  have  emergency  dump  valves  located  on 
the  tank  bottom.  Internal  baffles  are  required  to 
prevent  rapid  shifts  in  fluid. 

b.  Two  types  of  agitation  systems  are  utilized  to 
maintain  suspensions  and  mixtures  of  chemical. 
Mechanical  systems  rely  on  paddles  to  maintain 
agitation.  Hydraulic  systems  utilize  a return  flow 
from  a large  capacity  pump.  A rule  of  thumb  is  that 
the  flow  rate  should  be  10  GPM  for  every  100  gallons  of 
tank  capacity. 

c.  The  most  common  pump  is  that  driven  by  a small 
propeller  in  the  slip  stream  of  the  aircraft  engine 
propeller.  The  efficiency  of  this  type  of  pump  is  low 
and  many  newer  aircraft  are  equipped  with  hydraulic 
piston  pumps  or  electric  pumps. 

Helicopter  pumps  are  usually  driven  by  a PTO. 
Centrifugal  pumps  are  the  most  common  type  where 
application  rates  are  1-10  gal. /acre.  Where  higher 
pressures  are  needed,  as  for  aerosols,  or  where  pump 
discharge  is  greatly  reduced,  other  pump  types  such  as 
gear  or  roller  are  used. 

d.  Pressure  regulators  or  by-pass  relief  valves  are 
utilized  to  maintain  a constant  spray  pressure. 

Pressure  regulators  are  located  between  the  pump  and 
boom  and  include  a quick  closing  shut-off  valve.  These 
valves  allow  the  spray  system  to  be  opened  and  closed 
instantly . 

e.  The  main  control  valve  is  usually  3-way.  In  the 
"spray  off"  position,  the  valve  directs  flow  from  the 
pump  back  into  the  tank  through  a venturi  section. 

This  action  maintains  a slight  vacuum  in  the  boom  to 
prevent  pesticide  dribble,  and  provides  recirculation 
agitation  in  the  tank.  A third  valve  position  allows 
the  tank  to  be  filled  or  emptied  through  the  boom. 

f.  Screens  or  filters  are  generally  located  in  three 
places  in  liquid  systems.  A coarse  screen  at  the  tank 
bottom  keeps  debris  from  entering  the  pump.  The  most 
important  screen  is  one  located  between  the  pump  and 
the  booms.  It  is  usually  25  to  100  mesh  (10-40 
openings  per  centimeter)  and  can  be  removed  easily  for 
cleaning.  Mesh  size  depends  upon  nozzle  orifice  size 
so  that  particles  that  might  plug  the  nozzles  can  be 
removed.  A third  screen  is  usually  placed  just  before 
each  nozzle  orifice. 


42 


g.  Pipes  and  fittings  usually  have  the  following 
characteristics  that  help  prevent  pressure  losses; 


1)  For  application  rates  over  2 gallons  per 
acre,  all  main  piping  and  fittings  are  1-1/2 
inches  inside  diameter. 

2)  For  application  rates  of  1/2  to  2 gallons  per 
acre,  all  main  piping  and  fittings  are  at  least  1 
inch  inside  diameter. 

3)  For  ULV  applications,  hoses  to  individual 
nozzles  should  be  1/8  inch  inside  diameter.  Main 
line  hoses  and  fittings  should  be  at  least  3/8 
inch  inside  diameter. 

The  number  of  bends  and  joints  should  be  minimized. 

All  hose  connections  should  be  double  clamped  and  lines 
under  pressure  should  not  run  through  the  cockpit. 

h.  Booms  for  fixed  and  rotary  wing  aircraft,  although 
mounted  differently,  are  basically  the  same  in 
construction.  Boom  pipes  are  round  or  aerodynamic  in 
cross  section.  In  fixed  wing  aircraft,  they  are 
mounted  on  the  trailing  edge  of  the  wing  and  usually 
are  3/4  the  wing  span  length. 

i.  Nozzles  used  in  aerial  spraying  are  basically  of  4 
types ; 

1)  The  jet  or  solid  stream  nozzle  produces  a jet 
of  coarse  droplets  useful  for  coarse  sprays  such 
as  2,4-D. 

2)  Hollow  cone  nozzles,  identified  because  of 
their  spray  pattern,  produce  small  droplets. 

3)  The  flat  fan  nozzle  produces  a fan  shaped 
pattern  and  is  useful  in  reduced  volume 
applications . 

4)  An  atomization  nozzle  produces  a true  aerosol 
spray  in  a cone  shaped  pattern. 

j.  Atomizers,  in  addition  to  the  atomizing  nozzle, 
include  a variety  of  spinning  screen  cages,  discs,  and 
wire  brushes.  They  are  usually  driven  by  fans  or 
electric  motors.  Atomizers  produce  droplets  of  more 
uniform  size  and  are  useful  in  low  volume  spraying  such 
as  grasshopper  or  mosquito  control. 

Droplet  size  is  influenced  by  a complex  interaction 
among  pressure,  spinner  speed,  air  shear,  and 
discharge  angle.  For  example,  as  pressure  (flow  rate) 


43 


increases,  droplet  size  increases.  As  spinner  velocity 
increases,  droplet  size  decreases.  The  angle  of 
discharge  from  the  nozzle  in  relation  to  the  airstream 
influenced  droplet  size.  Smaller  sized  droplets  will 
be  produced  if  nozzle  discharge  is  directed  at  90_ 
relative  to  the  slip  stream. 

E . Safety  and  Maintenance 

The  safety  section  in  the  General  Pesticide  Training  Manual  also 
applies  to  aerial  applicators.  The  following  additional  rules 
also  apply: 

1.  Because  pilots  must  fly  through  previous  swaths,  a 
clean  air  supply  is  necessary.  If  a filtered  air  helmet  is 
not  available,  use  an  approved  respirator. 

2.  No  hoses,  valves,  or  any  portion  of  the  system  carrying 
pesticides  should  pass  through  the  cockpit. 

3.  Components  of  the  spray  system  inside  the  fuselage 
should  be  accessible  for  cleaning,  maintenance,  and  repairs. 

4.  The  critical  demands  of  aerial  pesticide  application 
require  regular  maintenance.  The  seasonal  nature  of 
pesticide  application  lends  itself  to  inspections  and 
repairs  during  idle  periods. 

F . ULV  Application 

The  present  trend  in  pesticide  application  is  to  apply  highly 
concentrated  material  at  low  rates.  Ultra  low  volume  (ULV)  rates 
for  mosquito  control  are  as  low  as  0.1  gallon  per  acre. 

The  application  of  ULV  formulations  requires  the  use  of  special 
equipment  and  application  procedures.  Conventional  aircraft 
spray  systems  can  be  modified  to  accomodate  ULV  formulations.  A 
small  ULV  system  can  be  installed  separate  from  the  dilute  system 
and  can  be  removed  upon  completion  of  ULV  operations. 

The  following  points  should  be  observed  when  applying  ULV 
applications;  ULV  systems  must  deliver  fine  droplets  to  be 
effective.  This  can  be  accomplished  by  utilizing  spinning  or 
flat  fan  nozzles  discharging  0.1  GPM  or  less  at  40  to  55  psi. 

Gaps  in  the  distribution  pattern  can  be  avoided  by  using  not  less 
than  four  flat  fan  nozzles.  For  helicopter  operations,  a single 
spinning  nozzle  may  provide  adequate  output  at  very  low  rates 
such  as  required  for  mosquito  control. 

Because  of  the  fine  droplets  produced  by  ULV  systems,  the 
location  of  the  nozzles  is  important.  Extreme  outboard  nozzles 
must  be  located  away  from  the  wing  tips  on  fixed  wing  aircraft  to 
avoid  spray  entrapment  in  the  wing  tip  vortices.  Central  nozzles 
can  be  shifted  to  the  right  to  compensate  for  propeller  wash. 


44 


ULV  application  should  be  made  at  the  altitude  that  will  achieve 
the  optimum  spray  width  strip.  As  wind  velocity  increases,  the 
aircraft  altitude  should  decrease. 

Carriers  used  in  ULV  formulations  may  cause  premature  wearing  of 
certain  equipment  parts.  For  instance,  the  carrier  for  Malathion 
will  corrode  rubber  and  neoprene.  To  minimize  chemical  damage  to 
spray  equipment;  seals,  hoses,  and  nozzle  diaphragms  should  be 
checked  regularly  and  replaced  if  corrosion  has  begun.  Nozzle 
screens  should  also  be  checked  regularly  since  the  smaller  tips 
become  clogged  more  easily. 

G . Calibration 

The  same  variables  that  apply  to  ground  equipment  also  apply  to 
aerial  calibration,  i.e.  speed,  pressure,  nozzle  spacing,  and 
swath  width.  Aerial  applicators  should  be  familiar  with  the 
sections  in  this  manual  dealing  with  ground  equipment  and 
accessories,  ground  equipment  calibration  and  maintenance. 

Precise  calibration  is  essential  in  order  to  apply  the  correct 
rates  and  to  guard  against  crop  injury  caused  by  overdoses  of 
pesticide . 

1.  Swath  width  must  be  known  before  calibration  can 
proceed.  Because  aircraft  wheels  nearly  touch  the  crop 
during  application,  swath  width  is  about  the  same  as  boom 
width  or  is  related  to  the  ram-air  or  spinner  type  spreader. 

To  make  a precise  measure  of  swath  width,  flights  can  be 
made  over  collecting  surfaces  arranged  in  a line 
perpendicular  to  the  line  of  flight.  Dyed  sprays  can  be 
deposited  on  cards  or  plastic  plates  and  the  amount  of 
pesticide  or  liquid  deposited  can  be  measured.  Deep  baskets 
or  buckets  or  oiled  surfaces  can  be  used  to  collect 
granules.  From  the  information  gathered,  swath  width  and 
deposit  pattern  can  be  determined.  Be  sure  to  determine 
effective  swath  width,  or  that  swath  width  in  which 
pesticide  was  deposited  in  sufficient  quantity  to  give 
control . 

2.  VJhen  air  speed  and  swath  width  are  known,  the  rate  at 
which  pesticides  should  be  dispensed  can  be  found  using  this 
formula: 

Rate  (GPM)  = Label  rate  (GPA)  x Swath  width  x Air  speed 

495 

For  example,  the  100  mph  aircraft  has  a 40  foot  effective 
swath  width.  Label  rate  instructions  call  for  10  GPA.  At 
what  rate  should  the  aircraft  be  calibrated? 

10  gal./acre  X 40  ft.  x 100  mph  ^ gal. /min 

49b 


45 


For  dry  materials,  the  discharge  rate  thus  obtained  can  be 
established  by  actual  flight  tests  for  ram-air  spreaders. 
Spinners  can  be  calibrated  by  operating  the  equipment  on  the 
ground . 

For  liquid  pesticides,  the  discharge  rate  can  be  obtained  by 
selecting  nozzle  type  and  size.  The  number  of  nozzles  on 
the  boom  can  be  adjusted  to  give  the  proper  discharge  rate 
to  determine  the  correct  number  of  nozzles,  use  the 
following  formula: 

No.  Nozzles  = Discharge  rate  (GPM) 

Flow  rate  per  nozzle  (GPM) 

For  example,  flow  rate  should  be  80.8  GPM  and  the  flow  rate 
for  the  nozzles  selected  is  6.7  GPM.  How  many  nozzles  will 
give  the  proper  flow  rate? 


80.8  GPM 
6.7  GPM 


12  nozzles 


Small  alterations  in  discharge  rate  can  be  made  by  adjusting 
pressure . 

3.  To  determine  the  number  of  acres  that  can  be  treated 
with  one  tank  or  hopper,  use  this  formula: 

Total  acres  = Tank  size  (gal.) 

Rate  per  acre  (GPA) 

4.  As  a final  check  on  calibration,  it  is  desirable  to 
make  an  actual  flight  check.  After  the  tank  is  filled  with 
a known  quantity  or  to  a marked  level,  a flight  is  given 
time  or  distance  is  made.  The  amount  of  material  applied 
can  then  be  determined  by  filling  the  tank  to  its  original 
level.  The  quantity  applied  per  acre  can  be  determined  and 
will  indicate  the  accuracy  of  calibration.  Table  5 provides 
a quick  reference  for  determining  acreage  sprayed  for  a 
given  swath  width  and  field  length. 


46 


Table  5 


Acres  covered  for  given  field  lengths  and  swath  widths 


Swath  Width  (ft) 

Field  Length  20  25  30  35  40  45  50 


65  75 


85  95  100 


ft.  (mi) 


1 

320 

(1/4) 

0.6 

0.75 

0.9 

2 

640 

(1/2) 

1.2 

1.5 

1.8 

3 

960 

(3/4) 

1.8 

2.3 

2.7 

4 

280 

0) 

2.4 

3.05 

3.6 

2 

4.9 

6.05 

7.2 

3 

7.25 

9.1 

10.8 

4 

9.7 

12.1 

14.4 

5 

12.1 

15.15 

18.0 

*Acres  = (Length  in  ft.  x width 


acres* 


1.1 

1.2 

1.4 

1.5 

1.7 

2.1 

2.4 

2.7 

3.0 

3.3 

3.2 

3.6 

4.1 

4.6 

5.1 

4.2 

4.8 

5.5 

6.1 

6.7 

8.4 

9.8 

10.9 

12.1 

13.3 

12.6 

14.5 

16.4 

18.2 

20.0 

16.8 

19.4 

21.8 

24.2 

26.6 

21.0 

24.2 

27.3 

30.3 

33.3 

in  ft./43,560) 


2.0 

2.3 

2.5 

2.9 

3.0 

3.9 

4.5 

5.1 

5.7 

6.1 

5.9 

6.8 

7.7 

8.7 

9.1 

7.8 

9.1 

10.2 

11.6 

12.1 

15.6 

18.2 

20.8 

23.0 

24.2 

23.4 

27.3 

30.8 

34.6 

36.4 

31.2 

36.4 

41.2 

46.0 

48.5 

39.3 

45.5 

51.4 

57.6 

60.6 

47 


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Appendix 

CONVERSION  FACTORS  FOR  UNITS  OF  MEASUREMENT 
Units  of  Volume  - Liquid  Measure 


3/4  fl.  dram 

3 teaspoons  = 

2 tablespoons 

8 fl.  ounces 
2 cups  = 

2 pints 

4 quarts 

1 kilollter 
1 liter 
1 milliliter 


12  Inches 
3 feet 
10.5  feet 
1760  yards 

1 kilometer 
1 meter 
1 decimeter 
1 centimeter 


144  sq.  inches  = 

9 sq.  feet 
30.25  sq.  yards 
160  sq.  rods  = 

43560  sq.  feet 

] hectare 

1 sq.  meter  = 

1 sq.  decimeter  = 

1 sq.  centimeter  = 


1 teaspoon  = 

1 tablespoon 
1 fl.  ounce 
1 cup 
1 pint 
1 quart 
1 gallon 

1000  liters 

1000  milliliters  = 

1000  microliters  = 


Units  of  Length 

1 inch 
1 foot 

1 yard  = 

1 rod 

1 mile  = 

1000  meters 

10  decimeters  = 

10  centimeters  = 

10  millimeters  = 

Units  of  Area 


1 square  inch  = 

1 square  foot  = 

1 square  yard 

1 square  rod  = 

1 acre 
1 acre 

10,000  sq.  meters 
100  sq.  decimeters  = 
100  sq.  centimeters  = 
100  sq.  millimeters  = 


4.9  milliliters  (ml.) 
14.7  ml. 

29.57  ml. 

236.58  ml. 

473.17  ml. 

946.33  ml. 

3.79  liters 

264.2  gallons 
1.06  quarts 
0.03  fl.  ounces 


2.54  centimeters 
3.05  decimeters 
0.91  meter 
5.03  meters 
1.61  kilometers 

0.62  miles 
39.37  inches 
0.33  inches 
0.39  Inches 


6.45  sq.  centimeters 
929.03  sq.  centimeters 
0.84  sq.  meters 
25.29  sq.  meters 
4046.4  sq.  meters 
0.40  hectare 

2.47  acres 
1.20  sq.  yards 
0.11  sq.  feet 
0.15  sq.  inches 


437.5  grains 
16  ounces 
2000  pounds 
1.12  short  tons 
1 kilogram 
1 gram 


Units  of  Mass  (metric  and 

1 grain 
1 ounce 
1 pound 
1 short  ton 
1 long  ton 
1000  grams 
1000  milligrams 


Avoirdupois) 

1000  milligrams 
28.35  grams 
0.45  kilograms  (kg). 
907.2  kg 
1016.0  kg 

2.2  pounds 
0.35  ounces 


48 


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